Improvements for Heavy-Duty Engine and Vehicle Fuel Efficiency Test Procedures, and Other Technical Amendments, 56156-56202 [2022-17134]
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Federal Register / Vol. 87, No. 176 / Tuesday, September 13, 2022 / Proposed Rules
DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety
Administration
49 CFR Part 535
[NHTSA–2020–0079]
RIN 2127–AM28
Improvements for Heavy-Duty Engine
and Vehicle Fuel Efficiency Test
Procedures, and Other Technical
Amendments
National Highway Traffic
Safety Administration, Department of
Transportation.
ACTION: Proposed rule.
AGENCY:
The National Highway Traffic
Safety Administration (NHTSA) is
proposing minor technical amendments
to the test procedures for heavy-duty
engines and vehicles to improve
accuracy and reduce testing burden.
These amendments affect the
certification procedures for fuel
efficiency standards and related
requirements. These proposed
amendments increase compliance
flexibility, harmonize with other
requirements, add clarity, correct errors,
and streamline the regulations. Given
the nature of the proposed changes,
NHTSA does not expect either
significant environmental impacts or
significant economic impacts for any
sector.
DATES: Comments: Comments are
requested on or before November 14,
2022.
ADDRESSES: You may send comments,
identified by Docket No. NHTSA–2020–
0079 by any of the following methods:
• Federal eRulemaking Portal:
https://www.regulations.gov. Follow the
instructions for sending comments.
• Fax: NHTSA: (202) 493–2251.
• Mail:
Æ Docket Management Facility, M–30,
U.S. Department of Transportation,
West Building, Ground Floor, Rm. W12–
140, 1200 New Jersey Avenue SE,
Washington, DC 20590.
• Hand Delivery:
Æ West Building, Ground Floor, Rm.
W12–140, 1200 New Jersey Avenue SE,
Washington, DC 20590, between 9 a.m.
and 4 p.m. Eastern Time, Monday
through Friday, except Federal holidays.
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SUMMARY:
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Instructions: All submissions received
must include the agency name and
docket number or Regulatory
Information Number (RIN) for this
rulemaking. All comments received will
be posted without change to https://
www.regulations.gov, including any
personal information provided.
Docket: For access to the dockets to
read background documents or
comments received, go to https://
www.regulations.gov, and/or: Docket
Management Facility, M–30, U.S.
Department of Transportation, West
Building, Ground Floor, Rm. W12–140,
1200 New Jersey Avenue SE,
Washington, DC 20590. The Docket
Management NHTSA: Docket
Management Facility, M–30, U.S.
Department of Transportation (DOT),
West Building, Ground Floor, Rm. W12–
140, 1200 New Jersey Ave. SE,
Washington, DC 20590. The DOT
Docket Management Facility is open
between 9 a.m. and 5 p.m. Eastern Time,
Monday through Friday, except Federal
holidays. However, due to current
COVID–19 restrictions, access to the
office is limited. Please call ahead if you
plan to drop off or pick up a document
to ensure someone is available to assist
them. The Docket Management Facility
can be reached at (202) 366–9826 or
(202) 366–9317 to arrange a drop off/
pick up.
FOR FURTHER INFORMATION CONTACT:
Gregory Powell, Office of Rulemaking,
Fuel Economy Division, National
Highway Traffic Safety Administration,
1200 New Jersey Avenue SE,
Washington, DC 20590; telephone
number: (202) 493–0515.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. General Information
A. Does this action apply to me?
B. What action is the Agency taking?
C. What are the incremental costs and
benefits of this action?
II. Medium and Heavy-Duty Fuel Efficiency
Program Technical Amendments
A. Overview
B. Greenhouse Gas Emission Model
Supplemental Notice of Proposed
Rulemaking
C. 49 CFR 535.3 Applicability
D. 49 CFR 535.4 Definitions
E. 49 CFR 535.5 Standards
F. 49 CFR 535.6 Measurement and
Calculation Procedures
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G. 49 CFR 535.7 Averaging, Banking, and
Trading (ABT) Credit Program
H. 49 CFR 535.8 Reporting and
Recordkeeping Requirements
I. 49 CFR 535.9 Enforcement Approach
J. 49 CFR 535.10 How do manufacturers
comply with fuel consumption
standards?
III. Statutory Authority and Executive Order
Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act
(UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
G. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution or Use
I. National Technology Transfer and
Advancement Act (NTTAA)
J. Executive Order 12898: Federal Actions
To Address Environmental Justice in
Minority Populations and Low-Income
Populations
IV. Regulatory Text
I. General Information
A. Does this action apply to me?
This action would affect companies
that manufacture, sell, or import into
the United States new heavy-duty
engines and new Class 2b through 8
trucks, including combination tractors,
all types of buses, vocational vehicles
including municipal, commercial,
recreational vehicles, and 3⁄4-ton and 1ton pickup trucks and vans. The heavyduty category incorporates all motor
vehicles with a gross vehicle weight
rating of 8,500 lbs. or greater, and the
engines that power them, except for
medium-duty passenger vehicles
already covered by the corporate
average fuel economy standards and
greenhouse gas standards issued for
light-duty vehicles.1
Regulated categories and entities
include the following:
1 https://www.ecfr.gov/cgi-bin/text-idx?
SID=7031ab132d93d2ab3729f7c3b8e412f0&
mc=true&node=pt49.6.535&rgn=div5.
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Category
NAICS codes A
Industry ...................
333618, 336111, 336112, 336120, 336211, 336212,
336611, 336911, 336999.
811111, 811112, 811198, 423110 .........................................
335312, 811198 .....................................................................
326199, 332431 .....................................................................
Industry ...................
Industry ...................
Industry ...................
A North
Examples of potentially regulated entities
Motor vehicle manufacturers and engine manufacturers.
Commercial importers of vehicles and vehicle components.
Alternative fuel vehicle converters.
Portable fuel container manufacturers.
American Industry Classification System (NAICS).
This list is not intended to be
exhaustive, but rather provides a guide
for readers regarding entities likely to be
regulated by this action. If you have
questions regarding the applicability of
this action to a particular entity, consult
the person listed in the FOR FURTHER
INFORMATION CONTACT section.
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B. What action is the Agency taking?
This action proposes to amend the
regulations that implement our fuel
efficiency standards for engines and
vehicles. The proposed amendments are
technical in nature and include
corrections and clarifications to a
variety of existing regulatory provisions
to improve consistency with related
EPA standards and with NHTSA’s
original intent for those provisions. In
other words, this proposal comprises a
variety of small changes for multiple
types of engines and vehicles.
These amendments parallel similar
ones in a rulemaking conducted by the
EPA under RIN 2060–AU62. The
proposed technical amendments are
intended to maintain the alignment of
EPA’s Medium and Heavy-Duty Vehicle
Greenhouse Gas Emissions and
NHTSA’s Fuel Efficiency Standards.
The technical amendments to NHTSA
regulations contained in this proposal
are both necessary and completely align
with the technical amendments
finalized by EPA under the parallel
rulemaking referenced in this
paragraph.
The majority of the amendments
being proposed would modify existing
test procedures for heavy-duty highway
engines and vehicles. These test
procedure changes would improve
accuracy, and in some cases, reduce test
burden.
Other heavy-duty highway
amendments would update NHTSA
regulations to enhance implementation
of existing fuel efficiency standards. For
example, some changes would reduce
the likelihood that manufacturers would
need to conduct unique certification
testing for compliance with NHTSA,
Canadian, and Californian standards.
Some amendments would make it easier
for manufacturers to more fully account
for the fuel efficiency benefits of
advanced fuel efficiency improving
technology, which could provide them
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the opportunity to generate additional
fuel consumption improvements for
compliance. These amendments are
described in Section II.
Additionally, as a matter of
housekeeping, NHTSA is proposing to
remove portions of its regulations that
were vacated by the United States Court
of Appeals for the District of Columbia
Circuit. In November 2021, that Court
‘‘vacate[d] all portions of the [2016 joint
NHTSA and EPA] rule that apply to
trailers.’’ Truck Trailer Mfrs. Ass’n, Inc.
v. EPA, 17 F.4th 1198, 1200 (D.C. Cir.
2021). The underlying statute authorizes
NHTSA to examine the fuel efficiency of
and prescribe fuel economy standards
for ‘‘commercial medium-duty [and/or]
heavy-duty on-highway vehicles.’’ 49
U.S.C. 32902(b)(1)(C); 49 U.S.C.
32902(k)(2). The Court reasoned that
trailers do not qualify as ‘‘vehicles’’
when that term is used in the fuel
economy context because trailers are
motorless and use no fuel. Truck Trailer
Mfrs. Ass’n, Inc., 17 F.4th at 1200,
1204–08. Accordingly, the Court held
that NHTSA does not have the authority
to regulate the fuel economy of trailers.
Id. at 1208.2 NHTSA is therefore
proposing to remove the vacated trailer
provisions from its regulations
C. What are the incremental costs and
benefits of this action?
This action would be limited in scope
and is not intended to include
amendments that would have
significant economic or environmental
impacts. NHTSA has not drafted a
Regulatory Impact Analysis.
2 For similar reasons, the Court also held that the
statute authorizing EPA to regulate the emissions of
‘‘motor vehicles’’ does not encompass trailers. Id. at
1200–03. The Court affirmed, however, that both
agencies still ‘‘can regulate tractors based on the
trailers they pull.’’ Id. at 1208. Moreover, NHTSA
is still authorized to regulate trailers in other
contexts, such as under 49 U.S.C. Chapter 301. See
49 U.S.C. 30102(a)(7) (defining ‘‘motor vehicle’’ to
include ‘‘a vehicle . . . drawn by mechanical
power’’); Truck Trailer Mfrs. Ass’n, Inc., 17 F.4th
at 1207 (‘‘A trailer is ‘drawn by mechanical
power.’ ’’).
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II. Medium and Heavy-Duty Fuel
Efficiency Program Technical
Amendments
A. Overview
In September 2011, NHTSA and EPA
finalized Phase 1 of the Greenhouse Gas
Emissions and Fuel Efficiency
Standards for Medium- and Heavy-Duty
Engines and Vehicles. The Phase 1
program covered new commercial
heavy-duty vehicles and work trucks
manufactured in model years 2014 to
2018 and beyond, with unique
standards for combination tractors,
heavy-duty pickup trucks and vans, and
vocational vehicles, as well as separate
standards for engines in tractors and
vocational vehicles. NHTSA and EPA
finalized Phase 2 of the standards in
October 2016. Besides standards being
more stringent, the Phase 2 program also
incorporated enhanced test procedures
that (among other things) allow
individual drivetrain and powertrain
performance to be reflected in the
vehicle certification process; and
included an expanded and improved
compliance simulation model.
Since the promulgation of the Phase
2 regulations, manufacturers have been
revising their internal test procedures
for compliance with the new
requirements that begin in model year
2021. In doing so, they have identified
to the agencies several areas in which
the test procedure regulations could be
improved (in terms of overall accuracy,
repeatability and clarity) without
changing the effective stringency of the
standards.
In its May 12, 2020 NPRM, EPA
proposed numerous changes to the test
procedure regulations to address
manufacturers’ concerns and to address
other issues it had identified. EPA
sought comment on those changes and
issued a final rule on December 28, 2020
responding to the comments and
adjusting the regulatory changes as
appropriate. NHTSA has carefully
reviewed all technical amendments in
the EPA proposal, public comments to
the proposal, and the technical
amendments that EPA finalized, and is
proposing to make technical
amendments that parallel the technical
amendments that EPA finalized.
NHTSA’s proposed regulatory changes
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Federal Register / Vol. 87, No. 176 / Tuesday, September 13, 2022 / Proposed Rules
described below consist primarily of
references and definitions contained in
NHTSA regulations which were
impacted by the technical amendments
finalized by the EPA. This proposal also
includes various minor editorial
changes to NHTSA regulations that
simply correct typographical/formatting
errors or revise NHTSA’s regulatory text
to improve clarity or to update
references to EPA regulations that have
changed as a result of the EPA technical
amendments.
regulations. If the manufacturer is
unable to correct its noncompliance(s),
the manufacturer fails to comply with
NHTSA’s fuel efficiency program and is
unable to earn fuel efficiency credits or
must forfeit its credits, if already issued
by NHTSA.
B. Greenhouse Gas Emission Model
Supplemental Notice of Proposed
Rulemaking
In conjunction with its final rule
issued on December 28, 2020, EPA
issued a supplemental notice of
proposed rulemaking (SNPRM)
proposing further revisions to the
Greenhouse Gas Emissions Model
(GEM). In the supplemental notice of
proposed rulemaking, EPA proposed to
revise GEM after consideration of
comments solicited and received on the
Technical Amendments proposed rule.
The details of these changes to the GEM
and other considerations are provided
on EPA’s website.3
3. 535.3(e)(1)(i) Vocational Vehicle
Tire Speed Rating Exemption
C. 49 CFR 535.1 Scope
NHTSA is proposing to amend the
scope provision of 49 CFR part 535 to
remove the reference to trailers,
consistent with the 2021 D.C. Circuit
decision as discussed above.
NHTSA is proposing to add a second
exemption clause to this section where
vehicle manufacturers may request
exemption under the EPA defined
provisions found in 40 CFR 1037.631
and based on other criteria that are
equivalent to those specified in 40 CFR
1037.631(a).
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D. 49 CFR 535.3
Applicability
1. 535.3 (a) Enforcement Action Related
to Compliance With NHTSA Standards
NHTSA is proposing clarifications to
its MDHD fuel efficiency program’s
applicability and compliance. More
specifically, NHTSA is adding the
clarification that manufacturers found
not to comply with NHTSA’s standards
or regulations which apply to the
construction of new and incomplete
vehicles in 49 CFR parts 566 through
568 due to incorrect or fraudulent
information will be subject to
enforcement in accordance with Chapter
301 of Title 49 and deemed as not
complying with Part 535. For example,
if a manufacturer is unregistered with
NHTSA as a manufacturer, as required
by Part 566, or fails to affix an accurate
certification label to a complete or
incomplete vehicle, then the
manufacturer concurrently violates both
NHTSA’s safety and fuel efficiency
3 ‘‘Greenhouse Gas Emissions Model (GEM) for
Medium- and Heavy-Duty Vehicle Compliance.’’
(n.d.). https://www.epa.gov/regulations-emissionsvehicles-and-engines/greenhouse-gas-emissionsmodel-gem-medium-and-heavy-duty. Accessed May
18, 2022.
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2. 535.3(d)(5)
Trailers
Exclusion of Heavy-Duty
NHTSA is proposing to delete
535.3(d)(5) consistent with the 2021
D.C. Circuit decision, discussed above.
NHTSA is proposing to update this
section with a new applicability
provision for vocational vehicles, to
reflect the rulemaking intention and to
be consistent with EPA regulations. The
added provision allows for vocational
vehicles with a date of manufacture
before January 1, 2021 to automatically
qualify for an exemption under 40 CFR
1037.631 if the tires installed on the
vehicle have a maximum speed rating at
or below 55 miles per hour.
4. 535.3(e)(1)(ii)
Exemption
Request for
5. 535.3(e)(2)(ii) Early Certification for
Small Manufacturers
Vehicle manufacturers that qualify as
small businesses are exempt from the
Phase 1 standards, but must meet the
Phase 2 standards beginning January 1,
2022.4 However, some vehicle families
have been certified voluntarily to Phase
1 standards by small manufacturers. In
an effort to encourage more voluntary
early certification to Phase 1 standards,
EPA finalized a new interim provision
in 40 CFR 1037.150(y)(4) for small
manufacturers that certify their entire
U.S.-directed production volume to the
Phase 1 standards for calendar year
2021 (see 85 FR at 28150). These small
manufacturers would be allowed to
4 In December 2020, EPA proposed further
revisions to the Phase 2 GEM Simulation Model in
the December 2020 Notice of Proposed Rulemaking
(NRPM) for technical amendments to the GHG
Emissions Standards and Fuel Efficiency Standards
for Medium- and Heavy-Duty VehicleS. EPA’s GEM
model is released and can be found https://
www.epa.gov/regulations-emissions-vehicles-andengines/greenhouse-gas-emissions-model-gemmedium-and-heavy-duty which incorporates the
revisions being considered.’’ (last accessed: May 11,
2022)
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certify to the Phase 1 standards for
model year 2022, instead of the
otherwise applicable Phase 2 standards.
The agencies believe that early
compliance with the Phase 1 standards
should more than offset any reduction
in benefits that would otherwise be
achieved from meeting Phase 2
standards starting January 1, 2022.5
The finalized provision also allows
the Phase 1 compliance credits that
small manufacturers generate from
model year 2018 through 2022
vocational vehicles to be used through
model year 2027. Under the existing
regulations, all manufacturers that
generate vehicle credits under the Phase
1 program can use these credits for
compliance in the Phase 2 averaging,
banking, and trading program, but these
credits are only subject to a five-year
credit life. As EPA stated in its final
rule, the agencies believe that the limit
on credit life can be problematic for
small manufacturers with limited
product lines which allows them less
flexibility in averaging, and the longer
credit life will provide them additional
flexibility to ensure all their products
are fully compliant by the time the
Phase 2 standards are fully phased in for
model year 2027.
EPA received no adverse comment to
either proposal for small manufacturers
in § 1037.150(y)(4) and, therefore,
finalized the provisions. NHTSA is
proposing to implement parallel
changes by updating § 535.5(e)(2)(ii)
with the same provisions which can be
found at § 535.5(e)(2)(ii)(A) and
§ 535.5(e)(2)(ii)(B), respectively. These
changes would also maintain program
alignment across both agencies.
6. 535.3(e)(3)—Transitional Allowance
for Trailers
NHTSA is proposing to delete
535.3(e)(3) consistent with the 2021 D.C.
Circuit decision, discussed above.
7. 535.3(j) Potential Enforcement
Actions for Incomplete, Incorrect or
Fraudulent Information
NHTSA is proposing to add a new
section to the program applicability
regulations. This new section provides
clarifications and potential outcomes
under the NHTSA fuel efficiency
program, if EPA denies, suspends or
revokes, a manufacturer’s certificate of
conformity in accordance with 40 CFR
1036.255 or 1037.225, due to
incomplete, incorrect or fraudulent
information.
5 EPA stated that it believed that the magnitude
of any impact on air quality would be small because
of the low production volumes from these small
business manufacturers.
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E. 49 CFR Part 535.4
Definitions
NHTSA is proposing adding and
modifying several definitions to clarify
the meaning of certain terms. Almost all
of these definitions reference EPA
regulatory definitions to ensure
alignment of the NHTSA and EPA
programs.
1. Adjustable Parameter
NHTSA is proposing to add the
definition for adjustable parameter as
having the meaning given in 40 CFR
1037.801.
2. Alternative Fuel Conversion
NHTSA is proposing to add the
definition for alternative fuel conversion
as having the meaning given in 40 CFR
85.502.
3. Averaging Sets
NHTSA is proposing to delete ‘‘long
trailer’’ and ‘‘short trailer’’ in reference
to averaging sets definition in HD
program, consistent with the 2021 D.C.
Circuit decision.
4. Certificate of Conformity
After receiving no adverse comments,
EPA finalized clarifying statements
related to the information submitted in
an application for a certificate of
conformity. These clarifying statements
are related to determining the date of
application submission and the
submission date for any potential
changes to applications that are deemed
incomplete or amended. NHTSA is
proposing to update its Certificate of
Conformity definition in Part 535 to
include the same language finalized by
EPA because the clarifications are also
applicable to NHTSA’s fuel efficiency
program. These changes would also
maintain program alignment across the
agencies.
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5. Hybrid Engine, Hybrid Powertrain,
and Hybrid Vehicle
NHTSA is proposing to revise its
definition of hybrid engine or hybrid
powertrain in 49 CFR part 535.4 to
reference directly the EPA definition for
these powertrain types found in
1037.801. EPA changed its definitions
for ‘‘hybrid engine or powertrain’’ and
‘‘hybrid vehicle’’ to be consistent with
the revised hybrid powertrain test
procedures it recently finalized in part
1036 subpart F, and the definitions of
‘‘hybrid powertrain’’ and ‘‘mild hybrid’’
added to 40 CFR part 1036. NHTSA is
proposing corresponding revisions to
the Part 535 definitions that add
examples of systems that qualify as
hybrid engines or powertrains,
specifically systems that recover kinetic
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energy and use it to power an electric
heater in the aftertreatment.
6. Emission Data Engine
NHTSA is proposing to add the
definition for emission data engine as
having the meaning given in 40 CFR
1036.801.
7. Engine Configuration
NHTSA is proposing to add the
definition for engine configuration as
having the meaning given in 40 CFR
1036.801.
8. Flatbed Trailer
NHTSA is proposing to delete the
definition of flatbed trailer, consistent
with the 2021 D.C. Circuit decision.
9. Flexible Fuel
NHTSA is proposing to add the
definition for flexible fuel as having the
meaning given in 40 CFR 1036.801.
10. Fuel Type
NHTSA is proposing to add the
definition for fuel type as having the
meaning given in 40 CFR 1036.801.
11. Gear Ratio
NHTSA is proposing to add the
definition for gear ratio as having the
meaning given in 40 CFR 1036.801.
12. Greenhouse Gas
NHTSA is proposing to add the
definition for greenhouse gas as having
the meaning given in 40 CFR 1036.801.
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to vehicles and engine installations.
NHTSA is also proposing to delete
references to trailers in this definition,
consistent with the 2021 D.C. Circuit
decision.
19. Motor Vehicle
NHTSA is proposing to add the
definition for motor vehicle as having
the meaning given in 49 U.S.C. 32901.
20. Multi-Purpose
NHTSA is proposing to add the
definition for multi-purpose as having
the meaning given in 40 CFR 1037.801.
21. Neutral-Idle
NHTSA is proposing to add the
definition for neutral idle as having the
meaning given in 40 CFR 1037.801.
22. New Vehicles
NHTSA is proposing to add the
definition for new vehicles as having the
meaning given to ‘‘new motor vehicle’’
given in 40 CFR 1037.801.
23. Percent
NHTSA is proposing to add the
definition for percent as having the
meaning given in 40 CFR 1037.801.
24. Placed Into Service
NHTSA is proposing to add the
definition for placed into service as
having the meaning given in 40 CFR
1037.801.
13. Good Engineering Judgment
NHTSA is proposing to add the
definition for good engineering
judgement as having the meaning given
in 40 CFR 1068.30.
25. Phase 2
NHTSA is proposing to delete
reference to fuel efficiency and
greenhouse gas emissions standards for
trailer regulations, consistent with the
2021 D.C. Circuit decision.
14. Heavy-Duty Engine
NHTSA is proposing to add the
definition for heavy-duty engine as
having the meaning given in 40 CFR
1036.801 and 49 CFR part 523.
26. Regulatory Subcategory
NHTSA is proposing to delete the
section (4) reference to trailer
subcategory, consistent with the 2021
D.C. Circuit decision.
15. Hybrid
NHTSA is proposing to add the
definition for hybrid as having the
meaning given in 40 CFR 1036.801.
27. Relating
NHTSA is proposing to add the
definition for relating as having the
meaning given in 40 CFR 1037.801.
16. Identification Number
NHTSA is proposing to add the
definition for identification number as
having the meaning given in 40 CFR
1037.801.
28. Round
NHTSA is proposing to add the
definition for round as having the
meaning given in 40 CFR1065.1001.
17. Manufacturer
NHTSA is proposing to add the
definition for manufacturer as having
the meaning given in 40 CFR 1037.801.
29. Standard Payload
NHTSA is proposing to remove the
definition of standard payload for
trailers, consistent with the 2021 D.C.
Circuit decision.
18. Model Year
NHTSA is proposing revisions to the
definition for model year as it pertains
30. Standard Tractor
NHTSA is proposing to correct the
definition for standard tractor as having
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the meaning given in 40 CFR 1037.801
versus the currently defined 40 CFR
1037.501.
31. Standard Trailer
NHTSA is proposing to correct the
definition for standard trailer as having
the meaning given in 40 CFR 1037.801
versus the currently defined 40 CFR
1037.501.
32. Suspend
NHTSA is proposing to add the
definition for suspend as having the
meaning given in 40 CFR 1037.801.
33. Vehicle Service Class
NHTSA is proposing to revise the
vehicle service class definition found in
49 CFR part 535.4 to directly reference
EPA regulation 40 CFR 1037.140.
NHTSA is proposing this revision to
avoid redundancy across the agencies
and align directly with EPA revisions
finalized in their recent technical
amendments rulemaking.
The recent EPA technical
amendments clarify that the
classification for tractors, where
provisions are the same as vocational
vehicles, are applicable to both hybrid
and non-hybrid vehicles. The
amendments also clarify that Class 8
hybrid and electric vehicles are Heavy
HDVs while all other vehicles are
classified by GVWR classes.
EPA explained in its final rule that
prior to these revisions, manufacturers
had expressed concern that the Phase 2
regulations were not specific enough
regarding how to classify hybrid
vocational vehicles, because vocational
vehicles are generally classified by the
class of the engines (as opposed to
tractors, which are classified based on
GVW), which was not applicable to
electrically driven vehicles that have no
engine.
34. Void
NHTSA is proposing to add the
definition for void as having the
meaning given in 40 CFR 1037.801.
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F. 49 CFR Part 535.5
Standards
1. 49 CFR Part 535.5(a)
NHTSA is proposing to add
clarification to the regulatory standards
relating to heavy-duty pickup trucks
and vans. More specifically, the agency
is proposing adding language that
ensures manufacturer options for EPA
and NHTSA vehicle standards are
aligned. Please refer to the proposed
regulatory text for additional details.
2. 49 CFR Part 535.5(b)
NHTSA is proposing to add
clarification to the regulatory standards
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relating to heavy-duty vocational
vehicles. More specifically, the agency
is proposing adding language that
ensures manufacturer options for EPA
and NHTSA vehicle standards are
aligned. Please refer to the proposed
regulatory text under this section for
additional details.
3. 49 CFR Part 535.5(b)(1)
NHTSA is proposing deletion of the
mandatory requirements for all heavyduty vocational vehicles to be equipped
tire pressure monitoring systems. The
proposed revision, however, does not
include removal of this mandatory
requirement for motorhomes, as
specified under 49 CFR part 535.5
(b)(6)(vi) and 49 CFR 571.138.
4. 49 CFR Part 535.5(b)(4)
NHTSA is proposing to correct the
Vocational HHD Vehicle Regional
compression ignition (CI) standards.
The current published standard for this
vehicle class is incorrect, and does not
align with EPA GHG standards for this
vehicle type. The incorrect values
resulted from an incorrect calculation
during the Phase 2 rulemaking which
intended to maintain alignment of the
NHTSA and EPA standards. The
proposed corrected value for this
regulatory class is 20.1375 gallons per
1000-ton miles vs. the currently
published standard of 20.2358.
5. 49 CFR Part 535.5(c)
NHTSA is proposing to add
clarification to the regulatory standards
relating to truck tractors. More
specifically, the agency is proposing
adding language that ensures
manufacturer options for EPA and
NHTSA vehicle standards are aligned
across both agencies. Please refer to the
proposed regulatory text for additional
details.
6. 49 CFR Part 535.5(c)(5)
NHTSA is proposing to revise its
Alternate Fuel Consumption Standards
for Tractors above 120,000 GCWR for
2021 model year and later. The revised
standards are directly aligned with the
revised GHG standards for this class of
vehicles proposed and finalized by EPA
as part of its technical amendments
rulemaking.6 The revised standards
6 In December 2020, EPA proposed further
revisions to the Phase 2 GEM Simulation Model in
the December 2020 Notice of Proposed Rulemaking
(NRPM) for technical amendments to the GHG
Emissions Standards and Fuel Efficiency Standards
for Medium- and Heavy-Duty Vehicles and is
soliciting comments on these revisions. S. The
latest EPA’s GEM model is released and can be
found https://www.epa.gov/regulations-emissionsvehicles-and-engines/greenhouse-gas-emissionsmodel-gem-medium-and-heavy-duty which
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provide additional clarity on this
vehicle class along with fuel efficiency
standards that increase in three
increments, model years 2021–2023,
model years 2024–2026, model years
2026 and later.
As described in EPA’s final
rulemaking action, the agencies
originally defined these alternate fuel
consumption and greenhouse-gas
standards during the Phase 2
rulemaking, to enable Environment and
Climate Change Canada (ECCC) to fully
harmonize with the U.S.’s HD Phase 2
standards.
In the interim, ECCC has since
adopted final standards for these
120,000 to 140,000 pound GCWR
tractors, which differ from the optional
standards finalized in Phase 2.7 Since
the purpose of these standards was to
facilitate certification of vehicles
intended for Canada, EPA proposed
optional standards in 40 CFR 1037.670
that would be the same as the final
ECCC standards, and did not receive
any adverse comments regarding that
proposal. NHTSA is proposing to adopt
these alternative standards, in gallons
per 1,000 ton-miles units, for 120,000 to
140,000-pound GCWR tractors that are
equivalent to the EPA and ECCC
standards. This would maintain
harmonization across the programs for
all three agencies.
7. 49 CFR Part 535.5(d)
NHTSA is proposing to add
clarifications in 49 CFR part 535.5(d)
and 535.6(d) to expand its regulatory
provision to optionally accommodate
powertrain families and subfamilies
added by EPA in 40 CFR 1036.108(a)
and 1036.230(d) and (f). The EPA
provisions allow manufacturers to apply
CO2 standards to powertrain families
and subfamilies. They also allow
manufacturers to optionally certify
powertrains using the engine testing
provisions in 40 CFR 1036 instead of 40
CFR 1037. Manufacturers may choose to
include electric powertrain and hybrid
electric powertrain emissions in their
engine families or subfamilies under
part 1036 instead of (or in addition to)
the otherwise applicable engine fuel
maps. Doing so would provide the same
compliance options for manufacturers
under the EPA and NHTSA programs.
incorporates the revisions being considered.’’ (last
accessed: May 11, 2022)
7 Regulations Amending the Heavy-duty Vehicle
and Engine Greenhouse Gas Emission Regulations
and Other Regulations Made Under the Canadian
Environmental Protection Act, 1999: SOR/2018–98,
Canada Gazette, Part II, Volume 152, Number 11,
May 16, 2018.
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8. 49 CFR Part 535.5(d)(3)
NHTSA is proposing to correct the
Heavy-Duty Engine Fuel Consumption
Standards for Phase 1 MHD and HHD
compression ignition (CI) tractor
engines. The current published
standards for these engine classes are
incorrect, and do not align with EPA
GHG standards for these engine types.
The incorrect values resulted from an
incorrect calculation during the Phase 2
rulemaking which intended to maintain
alignment of the NHTSA and EPA
standards. The proposed correct values
for these regulatory classes are 4.7839
gallons per 100 hp-hr for MHD CI tractor
engines and 4.5187 gallons per 100 hphr for HHD CI tractor engines.
clearly relate the drag areas to the
defined effective yaw variable, as
recommended by EMA as a comment to
the EPA proposal.8 NHTSA is proposing
to adopt this same measurement schema
to keep programs aligned across the
agencies.
9. 49 CFR Part 535.5(d)(11)
NHTSA is proposing to correct the
Alternate transition option for Phase 2
engine standards (A) and (C). The
current published standards for these
engine standards are incorrect, and do
not align with current EPA GHG
standards for these engine types. The
incorrect values resulted from an
incorrect calculation during the Phase 2
rulemaking which intended to maintain
alignment for the NHTSA and EPA
standards. The proposed corrected
values for these regulatory classes are
5.3241 gallons per 100 hp-hr for MHD
vocational vehicle engines and 5.0098
gallons per 100 hp-hr for HHD
vocational engines.
NHTSA is proposing to add a new
requirement in 49 CFR part
535.6(b)(5)(v)(E)(3) that allows
manufacturers to characterize torque
converters to allow a manufacturer to
determine their own torque converter
capacity factor instead of using the
default value provided in GEM. This
change aligns with EPA provisions in 40
CFR 1037.570 and maintains program
alignment across both agencies.
10. 49 CFR Part 535.5(e)
NHTSA is proposing to delete
535.3(e), Heavy Duty Trailer, consistent
with the 2021 D.C. Circuit decision,
discussed above.
G. 49 CFR Part 535.6 Measurement
and Calculation Procedures
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1. 49 CFR Part 535.6(b)(1)
NHTSA is proposing to add a
reference to EPA’s finalized regulation
40 CFR 1037.150 to 49 CFR part
535.6(b)(1). This added reference would
provide clear guidance that would be
used to determine the proper vehicle
and vehicle family to select when
determining a manufacturer’s regulatory
subcategories for vocational vehicles
and tractors. The addition would also
maintain program alignment across the
agencies.
2. 49 CFR Part 535.6(b)(4)(ii)
NHTSA is proposing to add a
reference to EPA’s finalized regulation
40 CFR 1037.525 to 49 CFR part
535.6(b)(4)(ii). This added reference
would clarify how to determine a highroof tractor’s aerodynamic performance.
EPA finalized this revision to more
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3. 49 CFR Part 535.6(b)(5)(i)
NHTSA is proposing to revise 49 CFR
part 535.6(b)(5)(i) to change the
reference to an EPA regulation from 40
CFR 1036.510 to 1036.503. This revision
would align the NHTSA regulations
with the revised and finalized EPA
regulations. This change would keep the
programs of both agencies aligned.
4. 49 CFR Part 535.6(b)(5)(v)(E)(3)
5. 49 CFR Part 535.6(b)(5)(v)(E)(4)
NHTSA is proposing to add a new
requirement in 49 CFR part
535.6(b)(5)(v)(E)(4) to allow vocational
vehicles to input a value for neutral
coasting in GEM as a compliance option
for its fuel consumption program. This
revision would align the NHTSA
regulations with the EPA regulations in
40 CFR 1037.52 and keep both agencies
aligned for program compliance.
6. 49 CFR Part 535.6(d)
Like 49 CFR part 535.5(d), NHTSA is
proposing to add clarifications in
NHTSA 535.6(d) to expand its
regulatory provision to optionally
accommodate powertrain families and
subfamilies added by EPA in 40 CFR
1036.108(a) and 1036.230(d) and (f). The
EPA provisions allow manufacturers to
apply CO2 standards to powertrain
families and subfamilies. They also
allow manufacturers to optionally
certify powertrains using the engine
testing provisions in 40 CFR 1036
instead of 40 CFR 1037. Manufacturers
may choose to include electric
powertrain and hybrid electric
powertrain emissions in their engine
families or subfamilies under part 1036
instead of (or in addition to) the
otherwise applicable engine fuel maps.
Doing so would provide the same
8 The
variables CdAeffective-yaw-coastdown and
CdAeffective-yaw-alt are now CdAcoastdown(yeff) and
CdAalt(yeff), respectively.
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compliance options for manufacturers
under the EPA and NHTSA programs.
7. 49 CFR Part 535.6(d)(1)
NHTSA is proposing a consolidation
of references to EPA regulation 40 CFR
1036.501 for engines in heavy-duty
truck tractors and vocational vehicles
that make up each of the manufacturer’s
regulatory subcategories.
8. 49 CFR Part 535.6(d)(2)
Like 49 CFR part 535.6(d), NHTSA is
proposing to add clarifications to
535.6(d)(2) that align with the EPA
regulation 40 CFR 1036.230(f) and to
expand this regulatory provision to
accommodate powertrains other than
engines and to also include subfamilies.
9. 49 CFR Part 535.6(d)(3)
NHTSA is proposing to add a new
section to 49 CFR part 535.6(d) to
address medium and heavy heavy-duty
engines. This new subsection (3) mirrors
and references the recently finalized
EPA technical amendment for 40 CFR
1036.501 addressing the same regulatory
items. Subsequently, existing sections
49 CFR part 535.6(d)(3) and 49 CFR part
535.6(d)(4) would be incremented by
one as a result of inserting this new
section, resulting in the existing 49 CFR
part 535.6(d)(3) becoming 49 CFR part
535.6(d)(4), and the existing 49 CFR part
535.6(d)(4) becoming 49 CFR part
535.6(d)(5).
10. 49 CFR Part 535.6(d)(3)(ii)
NHTSA is proposing to add
clarifications to 49 CFR part
535.6(d)(3)(ii) that expand this
regulatory provision to accommodate
powertrains other than engines and to
also include sub-families.
11. 49 CFR Part 535.6(e)
NHTSA is proposing to delete 49 CFR
part 535.6(e) reference to heavy duty
trailer, consistent with the 2021 D.C.
Circuit decision.
H. 49 CFR 535.7 Averaging, Banking,
and Trading (ABT) Credit Program
1. 49 CFR Part 535.7(a)
NHTSA is proposing to delete
reference to trailer manufacturers,
consistent with the 2021 D.C. Circuit
decision.
2. 49 CFR Part 535.7(a)(2)(v)
NHTSA is proposing to delete
reference to application of using bank or
trade credit to trailer, consistent with
the 2021 D.C. Circuit decision.
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3. 49 CFR Part 535.7(a)(3)(v)
10. 49 CFR Part 535.7(c)(1)
4. 49 CFR Part 535.8(g)(12)
NHTSA is proposing to delete
reference to trailer manufacturers
generating credits, consistent with the
2021 D.C. Circuit decision.
NHTSA is proposing to amend the
Vehicle Family FCC equation because
the current CFR shows an incorrect
equation.
NHTSA is proposing to delete
reference to requirements for trailer
manufacturers, consistent with the 2021
D.C. Circuit decision, discussed above.
4. 49 CFR part 535.7(a)(4)
11. 49 CFR Part 535.7(d)(1)
J. 49 CFR 535.9
NHTSA is clarifying its requirements
for trading fuel consumption credits.
Tractor, vocational vehicle and engine
manufacturers may trade credits
generated for vehicle or engine families
or subfamilies while manufacturers of
heavy-duty pickup trucks and vans
certified as complete vehicles may trade
credits generated for averaging sets.
NHTSA is also proposing to delete
reference to trading credits earned for
compliance with trailer regulations,
consistent with the 2021 D.C. Circuit
decision.
NHTSA is proposing to amend the
Engine Family FCC equation because
the current CFR shows an incorrect
equation.
1. 49 CFR Part 535.9(a)(1)(i)
5. 49 CFR Part 535.7(a)(4)(v)
NHTSA is proposing to delete
reference to trailer manufacturers
generating credits starting in model year
2027 may not bank or trade credits,
consistent with the 2021 D.C. Circuit
decision.
6. 49 CFR Part 535.7(a)(8)
The agency is proposing additions to
the credit calculation provisions and to
the calculations used for vocational
vehicles transitioning to Phase 2
standards. More specifically, NHTSA is
proposing to mirror the crediting
provisions finalized by EPA as part of
their technical amendments rulemaking.
These added provisions include
extending credit life, allowing off-cycle
credits, allowing credit values for
automatic tire inflation systems, and
allowing automatic engine shutdown
systems.
7. 49 CFR Part 535.7(a)(9)(iv)(B)
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NHTSA is proposing regulatory
provisions that prevent the calculation
of any Phase 1 fuel consumption credits
more than once for compliance unless
the regulations explicitly allow it.
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NHTSA is proposing additional
language and clarifications that NHTSA
will perform confirmatory testing and
collaborate with EPA regarding any
potential issues with testing results.
2. 49 CFR Part 535.9(a)(1)(v)
NHTSA is proposing additional
language and clarifications with respect
to any GEM inputs in a manufacturer’s
application for certification or in the
end of the year ABT final reports. The
proposed revisions include streamlining
references to EPA regulations.
K. 49 CFR 535.10 How do
manufacturers comply with fuel
consumption standards?
1. 49 CFR Part 535.10(a)(3)
NHTSA is proposing to delete
535.7(e), ABT Provision for Trailers,
consistent with the 2021 D.C. Circuit
decision, discussed above.
NHTSA is clarifying that EPA’s
compliance requirements 40 CFR
1037.601 and 40 CFR part 1068 apply
similarly to NHTSA’s fuel consumption
program, except for the warranty
provisions in 40 CFR 1037.601(a)(5).
14. 49 CFR 535.7(f)(2)(v)
2. 49 CFR Part 535.10(a)(6)
NHTSA is proposing to delete the
provision formerly labeled as
535.7(f)(2)(v) reference to application of
off-cycle provision to trailers, consistent
with the 2021 D.C. Circuit decision,
discussed above.
NHTSA is proposing the addition of
language clarifying that vehicles
required to meet the fuel consumption
standards of this part must also comply
with the same requirements as specified
in the EPA regulation 40 CFR 1037.115.
I. 49 CFR 535.8 Reporting and
Recordkeeping Requirements
3. 49 CFR Part 535.10(c)
13. 49 CFR 535.7(e)
1. 49 CFR Part 535.8(a)(6)
2. 49 CFR Part 535.8(b)(11)(i)(C)
8. 49 CFR Part 535.7(a)(11)
NHTSA is proposing to amend the
Total MY Fleet FCC equation because
the current CFR shows an incorrect
equation.
NHTSA is proposing to the remove
the usage restrictions associated with
model year 2021 and earlier vocational
engine credits. Manufacturers may use
Phase 1 credits in the Phase 2 program
using an adjustment factor to prorate
credits to compensate for changes in the
technologies and drive cycles used in
developing the Phase 2 standards.
NHTSA is also correcting the
adjustment factor values used for the
conversion to fuel consumption values
in terms of gallons/100 hp-hr versus the
currently published grams of CO2
reference values.
NHTSA is proposing to amend the
address to 1200 New Jersey Avenue,
NVS–200, Office W45–306, SE,
Washington, DC 20590, because the
current CFR shows an incorrect address.
NHTSA is proposing to provide
clarifications regarding production
limits for drayage tractors under the
custom chassis allowance, and how it
relates to corporate relationships
regarding averaging, banking and
trading of credits.
9. 49 CFR Part 535.7(b)(1)
12. 49 CFR Part 535.7(d)(7)(ii)
Enforcement Approach
Like 49 CFR part 535.6(d), NHTSA is
proposing to add clarifications to 49
CFR part 535.8(b)(11)(i)(C) that expand
this regulatory provision to
accommodate powertrains other than
engines and to also include subfamilies.
3. 49 CFR Part 535.8(c)(13)(h)(i)
NHTSA is proposing additions to this
reporting requirement that clarify
potential enforcement actions associated
with the submission of information that
is fraudulent or grossly negligent or
otherwise provided in bad faith.
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NHTSA is proposing to delete the
535.10(c)(2) reference to box trailers, as
well as the 535.10(c)(3) reference to
manufacturer’s compliance if their
trailer meet specified standards,
consistent with the 2021 D.C. Circuit
decision, discussed above.
III. Statutory Authority and Executive
Order Reviews
A. Executive Order 12866: Regulatory
Planning and Review and Executive
Order 13563: Improving Regulation and
Regulatory Review
This action is not a significant
regulatory action and was therefore not
submitted to the Office of Management
and Budget (OMB) for review.
B. Paperwork Reduction Act (PRA)
This action does not impose any new
information collection burden under the
PRA. OMB has previously approved the
information collection activities
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contained in the existing regulations
and has assigned OMB control numbers
2060–0104, 2060–0287, 2060–0338,
2060–0545, 2060–0641. This rule
clarifies and simplifies procedures
without affecting information collection
requirements.
C. Regulatory Flexibility Act (RFA)
I certify that this action would not
have a significant economic impact on
a substantial number of small entities
under the RFA. In making this
determination, the impact of concern is
any significant adverse economic
impact on small entities. An agency may
certify that a rule will not have a
significant economic impact on a
substantial number of small entities if
the rule relieves regulatory burden, has
no net burden or otherwise has a
positive economic effect on the small
entities subject to the rule. This
proposed action is designed to reduce
testing burdens, increase compliance
flexibility, and make various corrections
and adjustments to compliance
provisions. We therefore anticipate no
costs and no regulatory burden
associated with this proposed rule. We
have concluded that this proposed
action will have no significant increase
in regulatory burden for directly
regulated small entities.
D. Unfunded Mandates Reform Act
(UMRA)
This action does not contain any
unfunded mandate as described in
UMRA, 2 U.S.C. 1531–1538, and does
not significantly or uniquely affect small
governments. The proposed action
imposes no enforceable duty on any
state, local or tribal governments.
Requirements for the private sector do
not exceed $100 million in any one
year.
E. National Environmental Policy Act
(NEPA)
NHTSA has analyzed this proposed
rule for the purposes of the National
Environmental Policy Act. The agency
has determined that implementation of
this action will not have any significant
impact on the quality of the human
environment.
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F. Executive Order 13132: Federalism
This action does not have federalism
implications. It will not have substantial
direct effects on the states, on the
relationship between the national
government and the states, or on the
distribution of power and
responsibilities among the various
levels of government.
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G. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
This action does not have tribal
implications as specified in Executive
Order 13175. This proposed rule will be
implemented at the Federal level and
affects engine and vehicle
manufacturers. Thus, Executive Order
13175 does not apply to this action.
effects on minority populations, lowincome populations or indigenous
peoples, as specified in Executive Order
12898 (59 FR 7629, February 16, 1994).
Due to the lack of environmental
impact, these proposed regulatory
changes will not have a
disproportionate adverse effect on
minority populations, low-income
populations, or indigenous peoples.
H. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
This action is not subject to Executive
Order 13045 because it is not
economically significant as defined in
Executive Order 12866, and because
there are no environmental health or
safety risks created by this action that
could present a disproportionate risk to
children.
IV. Regulatory Text
I. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution or Use
This action is not a ‘‘significant
energy action’’ because it is not likely to
have a significant adverse effect on the
supply, distribution, or use of energy.
We have concluded that this action is
not likely to have any adverse energy
effects because it is designed merely to
reduce testing burdens, increase
compliance flexibility, and make
various corrections and adjustments to
compliance provisions.
J. National Technology Transfer and
Advancement Act (NTTAA)
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (‘‘NTTAA’’), Public Law
104–113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus
standards in its regulatory activities
unless to do so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies. NTTAA directs agencies to
provide Congress, through OMB,
explanations when the Agency decides
not to use available and applicable
voluntary consensus standards. This
action involves technical standards.
K. Executive Order 12898: Federal
Actions To Address Environmental
Justice in Minority Populations and
Low-Income Populations
NHTSA believes this action does not
have disproportionately high and
adverse human health or environmental
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List of Subjects in 49 CFR Part 535
Energy conservation, Fuel, Fuel
economy, Motor vehicles.
For the reasons discussed in the
preamble, the National Highway Traffic
Safety Administraton proposes to
amend 49 CFR part 535 as follows:
■
1. Revise Part 535 to read as follows:
PART 535—MEDIUM- AND HEAVYDUTY VEHICLE FUEL EFFICIENCY
PROGRAM
Sec.
535.1 Scope.
535.2 Purpose.
535.3 Applicability.
535.4 Definitions.
535.5 Standards.
535.6 Measurement and calculation
procedures.
535.7 Averaging, banking, and trading
(ABT) credit program.
535.8 Reporting and recordkeeping
requirements.
535.9 Enforcement approach.
535.10 How do manufacturers comply with
fuel consumption standards?
Authority: 49 U.S.C. 32902.
§ 535.1
Scope.
This part establishes fuel
consumption standards pursuant to 49
U.S.C. 32902(k) for work trucks and
commercial medium- and heavy-duty
on-highway vehicles (hereafter
referenced as heavy-duty vehicles), and
engines manufactured for sale in the
United States. This part establishes a
credit program manufacturers may use
to comply with standards and
requirements for manufacturers to
provide reports to the National Highway
Traffic Safety Administration regarding
their efforts to reduce the fuel
consumption of heavy-duty vehicles
and engines.
§ 535.2
Purpose.
The purpose of this part is to reduce
the fuel consumption of new heavy-duty
vehicles and engines by establishing
maximum levels for fuel consumption
standards while providing a flexible
credit program to assist manufacturers
in complying with standards.
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§ 535.3
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Applicability.
(a) This part applies to manufacturers
that produce complete and incomplete
heavy-duty vehicles as defined in 49
CFR part 523, and to the manufacturers
of all heavy-duty engines manufactured
for use in the applicable vehicles for
each given model year. Incomplete
vehicle manufacturers must comply
with NHTSA’s safety requirements in 49
CFR parts 565, 567 and 568 to comply
with part 535. Manufacturers found
under this program not to comply with
NHTSA’s safety standards or regulations
which apply to the construction of new
and incomplete vehicles in 49 CFR parts
566 through 568 due to incorrect or
fraudulent information will be subject to
enforcement in accordance with Chapter
301 of Title 49 and deemed as not
complying with Part 535. If the
manufacturer is unable to correct its
noncompliance with NHTSA, the
manufacturer fails to comply with the
fuel efficiency program and is unable to
earn fuel efficiency credits.
(b) This part also applies to alterers,
final stage manufacturers, and
intermediate manufacturers producing
vehicles and engines or assembling
motor vehicles or motor vehicle
equipment under special conditions.
Manufacturers comply with this part by
following the special conditions in 40
CFR 1037.620, 1037.621, and 1037.622
in which EPA allows manufacturer to:
(1) Share responsibility for the
vehicles they produce. Manufacturers
sharing responsibility for complying
with emissions and fuel consumption
standards must submit to the agencies a
joint agreement as specified in 49 CFR
534.8(a);
(2) Have certificate holders sell or
ship vehicles that are missing certain
emission-related components to be
installed by secondary vehicle
manufacturers;
(3) Ship partially complete vehicles to
secondary manufacturers;
(4) Build electric vehicles; and
(5) Build alternative fueled vehicles
from all types of heavy-duty engine
conversions. The conversion
manufacturer must:
(i) Install alternative fuel conversion
systems into vehicles acquired from
vehicle manufacturers prior to first
retail sale or prior to the vehicle’s
introduction into interstate commerce.
(ii) Be designated by the vehicle
manufacturer and EPA to be the
certificate holder.
(iii) Omit alternative fueled vehicles
from compliance with vehicle fuel
consumption standards, if–
(A) Excluded from EPA emissions
standards; and
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(B) A reasonable technical basis exist
that the modified vehicle continues to
meet emissions and fuel consumption
vehicle standards.
(c) Vehicle and engine manufacturers
that must comply with this part include
manufacturers required to have
approved certificates of conformity from
EPA as specified in 40 CFR parts 86,
1036, and 1037.
(d) The following heavy-duty vehicles
and engines are excluded from the
requirements of this part:
(1) Vehicles and engines
manufactured prior to January 1, 2014,
unless certified early under NHTSA’s
voluntary provisions in § 535.5.
(2) Medium-duty passenger vehicles
and other vehicles subject to the lightduty corporate average fuel economy
standards in 49 CFR parts 531 and 533.
(3) Recreational vehicles, including
motor homes manufactured before
January 1, 2021, except those produced
by manufacturers voluntarily complying
with NHTSA’s early vocational
standards for model years 2013 through
2020.
(4) Aircraft vehicles meeting the
definition of ‘‘motor vehicle’’. For
example, this would include certain
convertible aircraft that can be adjusted
to operate on public roads.
(5) Engines installed in heavy-duty
vehicles that are not used to propel
vehicles. Note, this includes engines
used to indirectly propel vehicles (such
as electrical generator engines that
power to batteries for propulsion).
(6) The provisions of this part do not
apply to engines that are not internal
combustion engines. For example, the
provisions of this part do not apply to
fuel cells. Note that gas turbine engines
are internal combustion engines.
(e) The following heavy-duty vehicles
and engines are exempted from the
requirements of this part:
(1) Off-road vehicles. Vehicle
manufacturers producing vehicles
intended for off-road may exempt
vehicles without requesting approval
from the agencies subject to the criteria
in § 535.5(b)(9)(i) and 40 CFR
1037.631(a). If unusual circumstances
exist and a manufacturer is uncertain as
to whether its vehicles qualify, the
manufacturer should ask for a
preliminary determination from the
agencies before submitting its
application for certification in
accordance with 40 CFR 1037.205 for
the applicable vehicles. Send the
request with supporting information to
EPA and the agencies will coordinate in
making a preliminary determination as
specified in 40 CFR 1037.210. These
decisions are considered to be
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preliminary approvals and subject to
final review and approval.
(i) Vocational vehicles with a date of
manufacture before January 1, 2021
automatically qualify for an exemption
under § 1037.631 if the tires installed on
the vehicle have a maximum speed
rating at or below 55 miles per hour.
(ii) In unusual circumstances, vehicle
manufacturers may ask EPA and
NHTSA to exempt vehicles under
§ 1037.631 based on other criteria that
are equivalent to those specified in
§ 1037.631(a); however, the agencies
will normally not grant relief in cases
where the vehicle manufacturer has
credits or can otherwise comply with
applicable standards. Manufacturers
should request approval for an
exemption before producing the subject
vehicles. Send your request with
supporting information to the
Designated Compliance Officer; EPA
will coordinate in making a
determination under § 1037.210. If the
manufacturer introduces into U.S.
commerce vehicles that depend on our
approval under this paragraph (h) of this
section before we inform you of our
approval, those vehicles violate 40 CFR
1068.101(a)(1) and 40 CFR 535.9.
(2) Small business manufacturers. (i)
For Phase 1, small business
manufacturers are exempted from the
vehicle and engine standards of § 535.5,
but must comply with the reporting
requirements of § 535.8(g).
(ii) For Phase 2, fuel consumption
standards apply on a delayed schedule
for manufacturers meeting the small
business criteria specified in 13 CFR
121.201 and in 40 CFR 86.181914(k)(5), 40 CFR 1036.150, and 40 CFR
1037.150. Qualifying manufacturers of
truck tractors, vocational vehicles,
heavy duty pickups and vans, and
engines are not subject to the fuel
consumption standards for vehicles
built before January 1, 2022 and engines
(such as those engines built by small
alternative fuel engine converters) with
a date of manufacturer on or after
November 14, 2011 and before January
1, 2022. Qualifying manufacturers may
choose to voluntarily comply early.
(A) Small manufacturers that certify
their entire U.S.-directed production
volume to the Phase 1 standards for
calendar year 2021 may certify to the
Phase 1 standards for model year 2022
(instead of the otherwise applicable
Phase 2 standards).
(B) Phase 1 vehicle credits small
manufacturers generate under provision
(A) of this section for model year 2018
through 2022 vocational vehicles may
be used through model year 2027
(instead of being subject to a five-year
credit life).
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(iii) Small business manufacturers
producing vehicles and engines that run
on any fuel other than gasoline, E85, or
diesel fuel meeting the criteria specified
in 13 CFR 121.201 and in 40 CFR
86.1819–14(k)(5), 40 CFR 1036.150, and
40 CFR 1037.150 may delay complying
with every new mandatory standard
under this part by one model year.
(3) Engines for specialty vehicles.
Engines certified to the alternative
standards specified in 40 CFR 86.007–
11 and 86.008–10 for use in specialty
vehicles as described in 40 CFR
1037.605. Compliance with the vehicle
provisions in 40 CFR 1037.605 satisfies
compliance for NHTSA under this part.
(f) For model year 2021 and later,
vocational vehicle manufacturers
building custom chassis vehicles (e.g.,
emergency vehicles) may be exempted
from standards in § 535.5(b)(4) and may
comply with alternative fuel
consumption standards as specified in
§ 535.5(b)(6). Manufacturers complying
with alternative fuel consumption
standards in § 535.5(b)(6) are restricted
in using fuel consumption credits as
specified in § 535.7(c).
(g) The fuel consumption standards in
some cases apply differently for sparkignition and compression-ignition
engines or vehicles as specified in 40
CFR parts 1036 and 1037. Engine
requirements are similarly differentiated
by engine type and by primary intended
service class, as described in 40 CFR
1036.140.
(h) NHTSA may exclude or exempt
vehicles and engines under special
conditions allowed by EPA in
accordance with 40 CFR parts 85, 86,
1036, 1037, 1039, and 1068.
Manufacturers should consult the
agencies if uncertain how to apply any
EPA provision under the NHTSA fuel
consumption program. It is
recommended that manufacturers seek
clarification before producing a vehicle.
Upon notification by EPA of a
fraudulent use of an exemption, NHTSA
reserves that right to suspend or revoke
any exemption or exclusion.
(i) In cases where there are differences
between the application of this part and
the corresponding EPA program
regarding whether a vehicle is regulated
or not (such as due to differences in
applicability resulting from differing
agency definitions, etc.), manufacturers
should contact the agencies to identify
these vehicles and assess the
applicability of the agencies’ standards.
The agencies will provide guidance on
how the vehicles can comply.
Manufacturers are required to identify
these vehicles in their final reports
submitted in accordance with § 535.8.
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(j) If EPA denies, suspends or revokes,
a manufacturer’s certificate of
conformity in accordance with 40 CFR
1036.255 or 1037.225, due to
incomplete, incorrect or fraudulent
information, the vehicles or engines
covered by the applicable certificate
will be:
(1) ineligible to participate in the
NHTSA fuel consumption program if
the certificate is denied.
(2) eligible only for partial crediting
under § 535.7, for the population of
vehicles or engines which the certificate
remains in effect before the date of the
suspension. The population of vehicle
or engines after the suspension may also
be subject to possible fines in
accordance with § 535.9.
(3) ineligible for crediting under
§ 535.7, and subject to possible fines in
accordance with § 535.9 if fraud exists.
(4) If NHTSA finds a manufacturer
has submitted incomplete, incorrect or
fraudulent information, it will contact
EPA to deliberate and determine the
appropriate enforcement action.
§ 535.4
Definitions.
The terms manufacture and
manufacturer are used as defined in
section 501 of the Act and the terms
commercial medium-duty and heavyduty on highway vehicle, fuel and work
truck are used as defined in 49 U.S.C.
32901. See 49 CFR 523.2 for general
definitions related to NHTSA’s fuel
efficiency programs.
Act means the Motor Vehicle
Information and Cost Savings Act, as
amended by Public Law 94–163 and 96–
425.
Adjustable parameter has the
meaning given in 40 CFR 1037.801.
Administrator means the
Administrator of the National Highway
Traffic Safety Administration (NHTSA)
or the Administrator’s delegate.
Advanced technology means vehicle
technology under this fuel consumption
program in § 535.6 and 535.7 and by
EPA under 40 CFR 86.1819–14(d)(7),
1036.615, or 1037.615.
Alterers means a manufacturer that
modifies an altered vehicle as defined in
49 CFR 567.3.
Alternative fuel conversion has the
meaning given for clean alternative fuel
conversion in 40 CFR 85.502.
Alternative fuel conversion has the
meaning given in 40 CFR 85.502.
A to B testing has the meaning given
in 40 CFR 1037.801.
Automated manual transmission has
the meaning given in 40 CFR 1037.801.
Automatic tire inflation system has
the meaning given in 40 CFR 1037.801.
Automatic transmission (AT) has the
meaning given in 40 CFR 1037.801.
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Auxiliary power unit has the meaning
given in 40 CFR 1037.801.
Averaging set means, a set of engines
or vehicles in which fuel consumption
credits may be exchanged. Credits
generated by one engine or vehicle
family may only be used by other
respective engine or vehicle families in
the same averaging set as specified in
§ 535.7. Note that an averaging set may
comprise more than one regulatory
subcategory. The averaging sets for this
HD program are defined as follows:
(1) Heavy-duty pickup trucks and
vans.
(2) Light heavy-duty (LHD) vehicles.
(3) Medium heavy-duty (MHD)
vehicles.
(4) Heavy heavy-duty (HHD) vehicles.
(5) Light heavy-duty engines subject
to compression-ignition standards.
(6) Medium heavy-duty engines
subject to compression-ignition
standards.
(7) Heavy heavy-duty engines subject
to compression-ignition standards.
(8) Engines subject to spark-ignition
standards.
(9) Vehicle types certifying to optional
custom chassis standards as specified in
§ 535.5(b)(6) form separate averaging
sets for each vehicle type as specified in
§ 535.7(c).
Axle ratio or Drive axle ratio, ka has
the meaning given in 40 CFR 1037.801.
Basic vehicle frontal area has the
meaning given in 40 CFR 1037.801.
Cab-complete vehicle has the meaning
given in 49 CFR 523.2.
Carryover has the meaning given in 40
CFR 1037.801.
Certificate holder means the
manufacturer who holds the certificate
of conformity for the vehicle or engine
and that assigns the model year based
on the date when its manufacturing
operations are completed relative to its
annual model year period.
Certificate of Conformity means an
approval document granted by EPA to a
manufacturer that submits an
application for a vehicle or engine
emissions family in 40 CFR 1036.205
and 1037.205. A certificate of
conformity is valid from the indicated
effective date until December 31 of the
model year for which it is issued. The
certificate must be renewed annually for
any vehicle a manufacturer continues to
produce. Information included in an
amended application made in
accordance with 40 CFR part 1036.225
and 1037.225, before the end of the
model year applies similarly to the
NHTSA fuel consumption program as to
the EPA. If a manufacturer amends its
application to make the amended
application correct and complete, these
changes do not apply retroactively to
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the NHTSA fuel efficiency program.
Also, if EPA or NHTSA determines that
the manufacturer’s amended application
is not correct and complete, or
otherwise does not conform to its
regulations, any changes finalized by
EPA or if EPA suspends, revokes, or
voids a certification, also applies to the
NHTSA fuel efficiency program. See
§ 535.3(j).
Certification has the meaning given in
40 CFR 1037.801.
Certified emission level has the
meaning given in 40 CFR 1036.801.
Chassis-cab means the incomplete
part of a vehicle that includes a frame,
a completed occupant compartment and
that requires only the addition of cargocarrying, work-performing, or loadbearing components to perform its
intended functions.
Chief Counsel means the NHTSA
Chief Counsel, or his or her designee.
Class means relating to GVWR classes
for vehicles other than trailers, as
follows:
(1) Class 2b vehicles are vehicles with
a gross vehicle weight rating (GVWR)
ranging from 8,501 to 10,000 pounds.
(2) Class 3 through Class 8 vehicles
are vehicles with a gross vehicle weight
rating (GVWR) of 10,001 pounds or
more as defined in 49 CFR 565.15.
Complete sister vehicle is a complete
vehicle of the same configuration as a
cab-complete vehicle.
Complete vehicle has the meaning
given in 49 CFR part 523.
Compression-ignition (CI) means
relating to a type of reciprocating,
internal-combustion engine, such as a
diesel engine, that is not a sparkignition engine. Note, in accordance
with 40 CFR 1036.1, gas turbine engines
and other engines not meeting the
definition of compression-ignition are
deemed to be compression-ignition
engines for complying with fuel
consumption standards.
Configuration means a
subclassification within a test group for
passenger cars, light trucks and
medium-duty passenger vehicles and
heavy-duty pickup trucks and vans
which is based on basic engine, engine
code, transmission type and gear ratios,
and final drive ratio.
Container chassis trailer has the same
meaning as container chassis in 40 CFR
1037.801.
Curb weight has the meaning given in
40 CFR 86.1803.
Custom chassis vehicle means a
vocational vehicle that is a motor home,
school bus, refuse hauler, concrete
mixer, emergency vehicle, mixed-use
vehicle or other buses that are not
school buses or motor coaches. These
vehicle types are defined in 49 CFR
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523.3. A ‘‘mixed-use vehicle’’ is one that
meets at least one of the criteria
specified in 40 CFR 1037.631(a)(1) or at
least one of the criteria in 40 CFR
1037.631(a)(2), but not both.
Date of manufacture means the date
on which the certifying vehicle
manufacturer completes its
manufacturing operations, except as
follows:
(1) Where the certificate holder is an
engine manufacturer that does not
manufacture the complete or incomplete
vehicle, the date of manufacture of the
vehicle is based on the date assembly of
the vehicle is completed.
(2) EPA and NHTSA may approve an
alternate date of manufacture based on
the date on which the certifying (or
primary) vehicle manufacturer
completes assembly at the place of main
assembly, consistent with the provisions
of 40 CFR 1037.601 and 49 CFR 567.4.
(3) A vehicle manufacturer that
completes assembly of a vehicle at two
or more facilities may ask to use as the
month and year of manufacture, for that
vehicle, the month and year in which
manufacturing is completed at the place
of main assembly, consistent with
provisions of 49 CFR 567.4, as the
model year. Note that such staged
assembly is subject to the provisions of
40 CFR 1068.260(c). NHTSA’s
allowance of this provision is effective
when EPA approves the manufacturer’s
certificates of conformity for these
vehicles.
Day cab has the meaning given in 40
CFR 1037.801.
Drayage tractor has the meaning given
in 40 CFR 1037.801.
Dual-clutch transmission (DCT)
means a transmission has the meaning
given in 40 CFR 1037.801.
Dual-fuel has the meaning given in 40
CFR 1037.801.
Electric vehicle has the meaning given
in 40 CFR 1037.801.
Emergency vehicle means a vehicle
that meets one of the criteria in 40 CFR
1037.801.
Emission data engine has the meaning
given in 40 CFR 1036.801.
Engine configuration has the meaning
given in 40 CFR 1036.801.
Engine family has the meaning given
in 40 CFR 1036.230. Manufacturers
designate families in accordance with
EPA provisions and may not choose
different families between the NHTSA
and EPA programs.
Excluded means a vehicle or engine
manufacturer or component is not
required to comply with any aspects
with the NHTSA fuel consumption
program.
Exempted means a vehicle or engine
manufacturer or component is not
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required to comply with certain
provisions of the NHTSA fuel
consumption program.
Family certification level (FCL) has
the meaning given in 40 CFR 1036.801.
Family emission limit (FEL) has the
meaning given in 40 CFR 1037.801.
Final drive ratio has the meaning
given in 40 CFR 1037.801.
Final-stage manufacturer has the
meaning given in 49 CFR 567.3 and
includes secondary vehicle
manufacturers as defined in 40 CFR
1037.801.
Fleet in this part means all the heavyduty vehicles or engines within each of
the regulatory sub- categories that are
manufactured by a manufacturer in a
particular model year and that are
subject to fuel consumption standards
under § 535.5.
Fleet average fuel consumption is the
calculated average fuel consumption
performance value for a manufacturer’s
fleet derived from the production
weighted fuel consumption values of
the unique vehicle configurations
within each vehicle model type that
makes up that manufacturer’s vehicle
fleet in a given model year. In this part,
the fleet average fuel consumption value
is determined for each manufacturer’s
fleet of heavy-duty pickup trucks and
vans.
Fleet average fuel consumption
standard is the actual average fuel
consumption standard for a
manufacturer’s fleet derived from the
production weighted fuel consumption
standards of each unique vehicle
configuration, based on payload, tow
capacity and drive configuration (2, 4 or
all- wheel drive), of the model types that
makes up that manufacturer’s vehicle
fleet in a given model year. In this part,
the fleet average fuel consumption
standard is determined for each
manufacturer’s fleet of heavy-duty
pickup trucks and vans.
Flexible-fuel has the meaning given in
40 CFR 1036.801.
Fuel cell means an electrochemical
cell that produces electricity via the
non-combustion reaction of a
consumable fuel, typically hydrogen.
Fuel cell electric vehicle means a
motor vehicle propelled solely by an
electric motor where energy for the
motor is supplied by a fuel cell.
Fuel efficiency means the amount of
work performed for each gallon of fuel
consumed.
Fuel type has the meaning given in 40
CFR 1037.801.
Gaseous fuel has the meaning given in
40 CFR 1037.801.
Gear ratio or Transmission gear ratio,
kg, has the meaning given in 40 CFR
1037.801.
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Good engineering judgment has the
meaning given in 40 CFR 1068.30. See
40 CFR 1068.5 for the administrative
process used to evaluate good
engineering judgement.
Greenhouse gas has the meaning
given in 40 CFR 1036.801.
Greenhouse gas Emissions Model
(GEM) has the meaning given in 40 CFR
1037.801.
Gross axle weight rating (GAWR) has
the meaning given in 49 CFR 571.3.
Gross combination weight rating
(GCWR) has the meaning given in 49
CFR 571.3.
Gross vehicle weight rating (GVWR)
has the meaning given in 49 CFR 571.3.
Heavy-duty off-road vehicle means a
heavy-duty vocational vehicle or
vocational tractor that is intended for
off-road use.
Heavy-duty engine has the meaning
given in 40 CFR 1036.801 and 49 CFR
part 523.
Heavy-duty vehicle has the meaning
given in 40 CFR 1036.801 and 49 CFR
part 523.
Heavy-haul tractor has the meaning
given in 40 CFR 1037.801 and 49 CFR
part 523.
Heavy heavy-duty (HHD) vehicle has
the meaning given in vehicle service
class.
Hybrid has the meaning given in 40
CFR 1036.801.
Hybrid engine or hybrid powertrain
has the meaning given in 40 CFR
1037.801.
Hybrid vehicle has the meaning given
in 40 CFR 1037.801.
Identification number has the
meaning given in 40 CFR 1037.801.
Idle operation has the meaning given
in 40 CFR 1037.801.
Incomplete vehicle has the meaning
given in 49 CFR part 523. For the
purpose of this regulation, a
manufacturer may request EPA and
NHTSA to allow the certification of a
vehicle as an incomplete vehicle if it
manufactures the engine and sells the
unassembled chassis components,
provided it does not produce and sell
the body components necessary to
complete the vehicle.
Innovative technology means
technology certified under § 535.7 and
by EPA under 40 CFR 86.1819–
14(d)(13), 1036.610, and 1037.610 in the
Phase 1 program.
Intermediate manufacturer has the
meaning given in 49 CFR 567.3.
Light heavy-duty (LHD) vehicle has
the meaning given in vehicle service
class.
Liquefied petroleum gas (LPG) has the
meaning given in 40 CFR 1036.801.
Low rolling resistance tire means a tire
on a vocational vehicle with a tire
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rolling resistance level (TRRL) of 7.7 kg/
metric ton or lower, a steer tire on a
tractor with a TRRL of 7.7 kg/metric ton
or lower, or a drive tire on a tractor with
a TRRL of 8.1 kg/metric ton or lower.
Manual transmission (MT) has the
meaning given in 40 CFR 1037.801.
Manufacturer has the meaning given
in 40 CFR 1036.801.
Medium heavy-duty (MHD) vehicle
has the meaning given in vehicle service
class.
Model type has the meaning given in
40 CFR 600.002.
Model year as it applies to vehicles
means:
(1) For tractors and vocational
vehicles with a date of manufacture on
or after January 1, 2021, the vehicle’s
model year is the calendar year
corresponding to the date of
manufacture; however, the vehicle’s
model year may be designated to be the
year before the calendar year
corresponding to the date of
manufacture if the engine’s model year
is also from an earlier year. Note that
paragraph (2) of this definition limits
the extent to which vehicle
manufacturers may install engines built
in earlier calendar years. Note that 40
CFR 1037.601(a)(2) limits the extent to
which vehicle manufacturers may
install engines built in earlier calendar
years.
(2) For Phase 1 tractors and vocational
vehicles with a date of manufacture
before January 1, 2021, model year
means the manufacturer’s annual new
model production period, except as
restricted under this definition. It must
include January 1 of the calendar year
for which the model year is named, may
not begin before January 2 of the
previous calendar year, and it must end
by December 31 of the named calendar
year. The model year may be set to
match the calendar year corresponding
to the date of manufacture.
(i) The manufacturer who holds the
certificate of conformity for the vehicle
must assign the model year based on the
date when its manufacturing operations
are completed relative to its annual
model year period. In unusual
circumstances where completion of
your assembly is delayed, we may allow
you to assign a model year one year
earlier, provided it does not affect
which regulatory requirements will
apply.
(ii) Unless a vehicle is being shipped
to a secondary manufacturer that will
hold the certificate of conformity, the
model year must be assigned prior to
introduction of the vehicle into U.S.
commerce. The certifying manufacturer
must re-designate the model year if it
does not complete its manufacturing
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operations within the originally
identified model year. A vehicle
introduced into U.S. commerce without
a model year is deemed to have a model
year equal to the calendar year of its
introduction into U.S. commerce unless
the certifying manufacturer assigns a
later date.
Model year as it applies to engines
means the manufacturer’s annual new
model production period, except as
restricted under this definition. It must
include January 1 of the calendar year
for which the model year is named, may
not begin before January 2 of the
previous calendar year, and it must end
by December 31 of the named calendar
year. Manufacturers may not adjust
model years to circumvent or delay
compliance with emission standards or
to avoid the obligation to certify
annually.
(1) The following provisions apply for
production and ABT reports during the
transition to engine-based model year
determinations for tractors and
vocational vehicles in 2020 and 2021:
(i) If a manufacturer installs model
year 2020 or earlier engines in its
vehicles in calendar year 2020, the
manufacturers should include all those
Phase 1 vehicles in its production and
ABT reports related to model year 2020
compliance, although EPA may require
the manufacturer to identify these
separately from vehicles produced in
calendar year 2019.
(ii) If a manufacturer installs model
year 2020 engines in its vehicles in
calendar year 2021, the manufacturer
should submit production and ABT
reports for those Phase 1 vehicles
separate from the reports it submits for
Phase 2 vehicles with model year 2021
engines.
Motor Vehicle has the meaning given
in 49 U.S.C. 32901.
Multi-purpose has the meaning given
in 40 CFR 1037.801.
Natural gas has the meaning given in
40 CFR 1036.801. Vehicles that use a
pilot-ignited natural gas engine (which
uses a small diesel fuel ignition system),
are still considered natural gas vehicles.
NHTSA Enforcement means the
NHTSA Associate Administrator for
Enforcement, or his or her designee.
Neutral coasting has the meaning
given in 40 CFR 1037.801.
Neutral idle has the meaning given in
40 CFR 1037.801.
New vehicles has the meaning given
to ‘‘new motor vehicle’’ provided in 40
CFR 1037.801.
Off-cycle technology means
technology certified under § 535.7 and
by EPA under 40 CFR 86.1819–
14(d)(13), 1036.610, and 1037.610 in the
Phase 2 program.
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Party means the person alleged to
have committed a violation of § 535.9,
and includes manufacturers of vehicles
and manufacturers of engines.
Payload means in this part the
resultant of subtracting the curb weight
from the gross vehicle weight rating.
Percent has the meaning given in 40
CFR 1036.801.
Petroleum has the meaning given in
40 CFR 1037.801.
Phase 1 means the joint NHTSA and
EPA program established in 2011 for
fuel efficiency standards and
greenhouse gas emissions standards
regulating medium- and heavy-duty
engines and vehicles. See § 535.5 for the
specific model years that standards
apply to vehicles and engines.
Phase 2 means the joint NHTSA and
EPA program established in 2016 for
fuel efficiency standards and
greenhouse gas emissions standards
regulating medium- and heavy-duty
vehicles and engines. See § 535.5 for the
specific model years that standards
apply to vehicles and engines.
Pickup truck has the meaning given in
49 CFR part 523.
Placed into service has the meaning
given in 40 CFR 1037.801.
Plug-in hybrid electric vehicle (PHEV)
means a hybrid electric vehicle that has
the capability to charge the battery or
batteries used for vehicle propulsion
from an off-vehicle electric source, such
that the off-vehicle source cannot be
connected to the vehicle while the
vehicle is in motion.
Power take-off (PTO) means a
secondary engine shaft or other system
on a vehicle that provides substantial
auxiliary power for purposes unrelated
to vehicle propulsion or normal vehicle
accessories such as air conditioning,
power steering, and basic electrical
accessories. A typical PTO uses a
secondary shaft on the engine to
transmit power to a hydraulic pump
that powers auxiliary equipment such as
a boom on a bucket truck.
Powertrain family has the meaning
given in 40 CFR 1037.231.
Manufacturers choosing to perform
powertrain testing as specified in 40
CFR 1037.550, divide product lines into
powertrain families that are expected to
have similar fuel consumptions and CO2
emission characteristics throughout the
useful life.
Preliminary approval means approval
granted by an authorized EPA
representative prior to submission of an
application for certification, consistent
with the provisions of 40 CFR 1037.210.
For requirements involving NHTSA,
EPA will ensure decisions are jointly
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made and will convey the decision to
the manufacturer.
Primary intended service class has the
same meaning for engines as specified
in 40 CFR 1036.140. Manufacturers
must identify a single primary intended
service class for each engine family that
best describes vehicles for which it
designs and markets the engine, as
follows:
(1) Divide compression-ignition
engines into primary intended service
classes based on the following engine
and vehicle characteristics:
(i) Light heavy-duty ‘‘LHD’’ engines
usually are not designed for rebuild and
do not have cylinder liners. Vehicle
body types in this group might include
any heavy-duty vehicle built from a
light-duty truck chassis, van trucks,
multi-stop vans, and some straight
trucks with a single rear axle. Typical
applications would include personal
transportation, light-load commercial
delivery, passenger service, agriculture,
and construction. The GVWR of these
vehicles is normally below 19,500
pounds.
(ii) Medium heavy-duty ‘‘MHD’’
engines may be designed for rebuild and
may have cylinder liners. Vehicle body
types in this group would typically
include school buses, straight trucks
with single rear axles, city tractors, and
a variety of special purpose vehicles
such as small dump trucks, and refuse
trucks. Typical applications would
include commercial short haul and
intra- city delivery and pickup. Engines
in this group are normally used in
vehicles whose GVWR ranges from
19,500 to 33,000 pounds.
(iii) Heavy heavy-duty ‘‘HHD’’
engines are designed for multiple
rebuilds and have cylinder liners.
Vehicles in this group are normally
tractors, trucks, straight trucks with dual
rear axles, and buses used in inter-city,
long-haul applications. These vehicles
normally exceed 33,000 pounds GVWR.
(2) Divide spark-ignition engines into
primary intended service classes as
follows:
(i) Spark-ignition engines that are best
characterized by paragraph (1)(i) or (ii)
of this section are in a separate ‘‘sparkignition’’ primary intended service
class.
(ii) Spark-ignition engines that are
best characterized by paragraph (1)(iii)
of this section share a primary intended
service class with compression-ignition
heavy heavy-duty engines. Gasolinefueled engines are presumed not to be
characterized by paragraph (1)(iii) of
this section; for example, vehicle
manufacturers may install some number
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of gasoline-fueled engines in Class 8
trucks without causing the engine
manufacturer to consider those to be
heavy heavy-duty engines.
(iii) References to ‘‘spark-ignition
standards’’ in this part relate only to the
spark-ignition engines identified in
paragraph (b)(1) of this section.
References to ‘‘compression-ignition
standards’’ in this part relate to
compression-ignition engines, to sparkignition engines optionally certified to
standards that apply to compressionignition engines, and to all engines
identified under paragraph (b)(2) of this
section as heavy heavy-duty engines.
Rechargeable Energy Storage System
(RESS) means the component(s) of a
hybrid engine or vehicle that store
recovered energy for later use, such as
the battery system in a electric hybrid
vehicle.
Refuse hauler has the meaning given
in 40 CFR 1037.801.
Regional has the meaning relating to
the Regional duty cycle as specified in
40 CFR 1037.510.
Regulatory category means each of the
four types of heavy-duty vehicles
defined in 49 CFR 523.6 and the heavyduty engines used in these heavy-duty
vehicles.
Regulatory subcategory means the
sub-groups in each regulatory category
to which mandatory fuel consumption
standards and requirements apply as
specified in 40 CFR 1036.230 and
1037.230 and are defined as follows:
(1) Heavy-duty pick-up trucks and
vans.
(2) Vocational vehicle subcategories
have 18 separate vehicle service classes
as shown in Tables 1 and 2 below and
include vocational tractors. Table 1
includes vehicles complying with Phase
1 standards. Phase 2 vehicles are
included in Table 2 which have separate
subcategories to account for engine
characteristics, GVWR, and the selection
of duty cycle for vocational vehicles as
specified in 40 CFR 1037.510; vehicles
may additionally fall into one of the
subcategories defined by the customchassis standards in § 535.5(b)(6) and 40
1037.105(h). Manufacturers using the
alternate standards in § 535.5(b)(6) and
40 CFR 1037.105(h) should treat each
vehicle type as a separate vehicle
subcategory.
TABLE 1—PHASE 1 VOCATIONAL
VEHICLE SUBCATEGORIES
Vocational LHD vehicles.
Vocational MHD vehicles.
Vocational HHD vehicles.
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TABLE 2—PHASE 2 VOCATIONAL VEHICLE SUBCATEGORIES
Vocational LHD
vehicles
Vocational MHD
vehicles
Urban .....................................................
Multi-Purpose .........................................
Regional .................................................
Urban .....................................................
Multi-Purpose .........................................
Regional .................................................
Urban .....................................................
Multi-Purpose .........................................
Regional .................................................
Urban.
Multi-Purpose.
Regional.
Engine type
CI
CI
CI
SI
SI
SI
.......................
.......................
.......................
.......................
.......................
.......................
(3) Tractor subcategories are shown in
Table 3 below for Phase 1 and 2. Table
3 includes 10 separate subcategories for
tractors complying with Phase 1 and 2
Vocational HHD
vehicles
Urban.
Multi-Purpose.
Regional.
standards. The heavy-haul tractor
subcategory only applies for Phase 2.
TABLE 3—PHASE 1 AND 2 TRUCK TRACTOR SUBCATEGORIES
Class 7
Class 8 day cabs
Class 8 sleeper cabs
Low-roof tractors ................................................
Mid-roof tractors .................................................
High-roof tractors ...............................................
Low-roof day cab tractors ................................
Mid-roof day cab tractors .................................
High-roof day cab tractors ................................
Low-roof sleeper cab tractors.
Mid-roof sleeper cab tractors.
High-roof sleeper cab tractors.
Heavy-haul tractors (applies only to Phase 2 program).
(5) Engine subcategories are shown for
each primary intended service class in
Table 5 below. Table 5 includes 6
separate subcategories for engines
which are the same for Phase 1 and 2
standards.
TABLE 5—ENGINE SUBCATEGORIES
LHD engines
MHD engines
HHD engines
CI engines for vocational vehicles .....................
CI engines for vocational vehicles ...................
CI engines for truck tractors .............................
CI engines for vocational vehicles.
CI engines for truck tractors.
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All spark-ignition engines.
Relating to has the meaning given in
40 CFR 1037.801.
Revoke has the same meaning given in
40 CFR 1068.30.
Roof height means the maximum
height of a vehicle (rounded to the
nearest inch), excluding narrow
accessories such as exhaust pipes and
antennas, but including any wide
accessories such as roof fairings.
Measure roof height of the vehicle
configured to have its maximum height
that will occur during actual use, with
properly inflated tires and no driver,
passengers, or cargo onboard. Determine
the base roof height on fully inflated
tires having a static loaded radius equal
to the arithmetic mean of the largest and
smallest static loaded radius of tires a
manufacturer offers or a standard tire
EPA approves. If a vehicle is equipped
with an adjustable roof fairing, measure
the roof height with the fairing in its
lowest setting. Once the maximum
height is determined, roof heights are
divided into the following categories:
(1) Low-roof means a vehicle with a
roof height of 120 inches or less.
(2) Mid-roof means a vehicle with a
roof height between 121 and 147 inches.
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(3) High-roof means a vehicle with a
roof height of 148 inches or more.
Round has the meaning given in 40
CFR 1065.1001.
Secondary vehicle manufacturer has
the same meaning as final-stage
manufacturer in 49 CFR part 567.
Service class group means a group of
engine and vehicle averaging sets
defined as follows:
(1) Spark-ignition engines, light
heavy-duty compression-ignition
engines, light heavy-duty vocational
vehicles and heavy-duty pickup trucks
and vans.
(2) Medium heavy-duty compressionignition engines and medium heavyduty vocational vehicles and tractors.
(3) Heavy heavy-duty compressionignition engines and heavy heavy-duty
vocational vehicles and tractors.
Sleeper cab means a type of truck cab
that has a compartment behind the
driver’s seat intended to be used by the
driver for sleeping. This includes both
cabs accessible from the driver’s
compartment and those accessible from
outside the vehicle.
Small business manufacturer means a
manufacturer meeting the criteria
specified in 13 CFR 121.201. For
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manufacturers owned by a parent
company, the employee and revenue
limits apply to the total number
employees and total revenue of the
parent company and all its subsidiaries.
Spark-ignition (SI) means relating to a
gasoline-fueled engine or any other type
of engine with a spark plug (or other
sparking device) and with operating
characteristics significantly similar to
the theoretical Otto combustion cycle.
Spark-ignition engines usually use a
throttle to regulate intake air flow to
control power during normal operation.
Note that some spark-ignition engines
are subject to requirements that apply
for compression-ignition engines as
described in 40 CFR 1036.140.
Standard payload means the payload
assumed for each vehicle, in tons, for
modeling and calculating emission
credits, as follows:
(1) For vocational vehicles:
(i) 2.85 tons for light heavy-duty
vehicles.
(ii) 5.6 tons for medium heavy-duty
vehicles.
(iii) 7.5 tons for heavy heavy-duty
vocational vehicles.
(2) For tractors:
(i) 12.5 tons for Class 7.
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(ii) 19 tons for Class 8.
(iii) 43 tons for heavy-haul tractors.
Standard tractor has the meaning
given in 40 CFR 1037.801.
Standard trailer has the meaning
given in 40 CFR 1037.801.
Stop start has the meaning given in 40
CFR 1037.801
Subconfiguration means a unique
combination within a vehicle
configuration of equivalent test weight,
road-load horsepower, and any other
operational characteristics or parameters
that EPA determines may significantly
affect CO2 emissions within a vehicle
configuration as defined in 40 CFR
600.002.
Suspend has the meaning given in 40
CFR 1037.801.
Tank trailer has the meaning given in
40 CFR 1037.801.
Test group means the multiple vehicle
lines and model types that share critical
emissions and fuel consumption related
features and that are certified as a group
by a common certificate of conformity
issued by EPA and is used collectively
with other test groups within an
averaging set or regulatory subcategory
and is used by NHTSA for determining
the fleet average fuel consumption.
The agencies means the National
Highway Traffic Safety Administration
(NHTSA) and the Environmental
Protection Agency (EPA) in this part.
Tire pressure monitoring system
(TPMS) has the meaning given in
section S3 of 49 CFR 571.138.
Tire rolling resistance level (TRRL)
means a value with units of kg/metric
ton that represents that rolling
resistance of a tire configuration. TRRLs
are used as inputs to the GEM model
under 40 CFR 1037.520. Note that a
manufacturer may assign a value higher
than a measured rolling resistance of a
tire configuration.
Towing capacity in this part is equal
to the resultant of subtracting the gross
vehicle weight rating from the gross
combined weight rating.
Trade means to exchange fuel
consumption credits, either as a buyer
or a seller.
U.S.-directed production volume
means the number of vehicle units,
subject to the requirements of this part,
produced by a manufacturer for which
the manufacturer has a reasonable
assurance that sale was or will be made
to ultimate purchasers in the United
States.
Useful life has the meaning given in
40 CFR 1036.801 and 1037.801.
Vehicle configuration means a unique
combination of vehicle hardware and
calibration (related to measured or
modeled emissions) within a vehicle
family as specified in 40 CFR 1037.801.
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Vehicles with hardware or software
differences, but that have no hardware
or software differences related to
measured or modeled emissions or fuel
consumption can be included in the
same vehicle configuration. Note that
vehicles with hardware or software
differences related to measured or
modeled emissions or fuel consumption
are considered to be different
configurations even if they have the
same GEM inputs and FEL. Vehicles
within a vehicle configuration differ
only with respect to normal production
variability or factors unrelated to
measured or modeled emissions and
fuel consumption for EPA and NHTSA.
Vehicle family has the meaning given
in 40 CFR 1037.230. Manufacturers
designate families in accordance with
EPA provisions and may not choose
different families between the NHTSA
and EPA programs. If a manufacturer is
certifying vehicles within a vehicle
family to more than one FEL, it must
subdivide its greenhouse gas and fuel
consumption vehicle families into
subfamilies that include vehicles with
identical FELs. Note that a manufacturer
may add subfamilies at any time during
the model year.
Vehicle service class has the same
meaning for vehicles as specified in 40
CFR 1037.140.
Vehicle subfamily or subfamily means
a subset of a vehicle family including
vehicles subject to the same FEL(s).
Vocational tractor has the meaning
given in 40 CFR 1037.801.
Void has the meaning given in 40 CFR
1036.30.
Zero emissions vehicle means an
electric vehicle or a fuel cell vehicle.
§ 535.5
Standards.
(a) Heavy-duty pickup trucks and
vans. Each manufacturer’s fleet of
heavy-duty pickup trucks and vans shall
comply with the fuel consumption
standards in this paragraph (a)
expressed in gallons per 100 miles. Each
vehicle must be manufactured to
comply for its full useful life. For the
Phase 1 program, if the manufacturer’s
fleet includes conventional vehicles
(gasoline, diesel and alternative fueled
vehicles) and advanced technology
vehicles (hybrids with powertrain
designs that include energy storage
systems, vehicles with waste heat
recovery, electric vehicles and fuel cell
vehicles), it may divide its fleet into two
separate fleets each with its own
separate fleet average fuel consumption
standard which the manufacturer must
comply with the requirements of this
paragraph (a). For Phase 2,
manufacturers may calculate their fleet
average fuel consumption standard for a
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conventional fleet and multiple
advanced technology vehicle fleets.
Advanced technology vehicle fleets
should be separated into plug-in hybrid
electric vehicles, electric vehicles and
fuel cell vehicles. The standards in this
paragraph (a) correspond to the same
requirements for EPA as specified in 40
CFR 86.1819–14. Manufacturers must
apply the fuel consumption standards in
this paragraph (a) to the same vehicles
and engines using the same options
used to comply with EPA in 40 CFR part
86, subpart S. Engines that comply to
the standards in this paragraph are not
allowed to comply with the standards in
paragraph (d) of this section.
(1) Mandatory standards. For model
years 2016 and later, each manufacturer
must comply with the fleet average
standard derived from the unique
subconfiguration target standards (or
groups of subconfigurations approved
by EPA in accordance with 40 CFR
86.1819) of the model types that make
up the manufacturer’s fleet in a given
model year. Each subconfiguration has a
unique attribute-based target standard,
defined by each group of vehicles
having the same payload, towing
capacity and whether the vehicles are
equipped with a 2-wheel or 4-wheel
drive configuration. Phase 1 target
standards apply for model years 2016
through 2020. Phase 2 target standards
apply for model year 2021 and
afterwards.
(2) Subconfiguration target standards.
(i) Two alternatives exist for
determining the subconfiguration target
standards for Phase 1. For each
alternative, separate standards exist for
compression-ignition and spark-ignition
vehicles:
(A) The first alternative allows
manufacturers to determine a fixed fuel
consumption standard that is constant
over the model years; and
(B) The second alternative allows
manufacturers to determine standards
that are phased-in gradually each year.
(ii) Calculate the subconfiguration
target standards as specified in this
paragraph (a)(2)(ii) of this section, using
the appropriate coefficients from Table
6 choosing between the alternatives in
paragraph (a)(2)(i) of this section. For
electric or fuel cell heavy-duty vehicles,
use compression-ignition vehicle
coefficients ‘‘c’’ and ‘‘d’’ and for hybrid
(including plug-in hybrid), dedicated
and dual-fueled vehicles, use
coefficients ‘‘c’’ and ‘‘d’’ appropriate for
the engine type used. Round each
standard to the nearest 0.001 gallons per
100 miles and specify all weights in
pounds rounded to the nearest pound.
Calculate the subconfiguration target
standards using the following equation:
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Subconfiguration Target Standard
(gallons per 100 miles) = [c × (WF)]
+d
Where:
WF = Work Factor = [0.75 × (Payload
Capacity + Xwd)] + [0.25 × Towing
Capacity]
Xwd = 4wd Adjustment = 500 lbs if the
vehicle group is equipped with 4wd and
all-wheel drive, otherwise equals 0 lbs
for 2wd.
Payload Capacity = GVWR (lbs)¥Curb
Weight (lbs) (for each vehicle group)
Towing
Capacity = GCWR (lbs)¥GVWR (lbs) (for
each vehicle group)
TABLE 6—COEFFICIENTS FOR MANDATORY SUBCONFIGURATION TARGET STANDARDS
Model year(s)
c
d
Phase 1 Alternative 1—Fixed Target Standards
CI Vehicle Coefficients
2016 to 2018 ............................................................................................................................
2019 to 2020 ............................................................................................................................
0.0004322
0.0004086
3.330
3.143
0.0005131
0.0004086
3.961
3.143
0.0004519
0.0004371
0.0004086
3.477
3.369
3.143
0.0005277
0.0005176
0.0004951
4.073
3.983
3.815
0.0003988
0.0003880
0.0003792
0.0003694
0.0003605
0.0003507
0.0003418
3.065
2.986
2.917
2.839
2.770
2.701
2.633
0.0004827
0.0004703
0.0004591
0.0004478
0.0004366
0.0004253
0.0004152
3.725
3.623
3.533
3.443
3.364
3.274
3.196
SI Vehicle Coefficients
2016 to 2017 ............................................................................................................................
2018 to 2020 ............................................................................................................................
Phase 1 Alternative 2—Phased-in Target Standards
CI Vehicle Coefficients
2016 .........................................................................................................................................
2017 .........................................................................................................................................
2018 to 2020 ............................................................................................................................
SI Vehicle Coefficients
2016 .........................................................................................................................................
2017 .........................................................................................................................................
2018 to 2020 ............................................................................................................................
Phase 2—Fixed Target Standards
CI Vehicle Coefficients
2021
2022
2023
2024
2025
2026
2027
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
and later ..........................................................................................................................
SI Vehicle Coefficients
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
.........................................................................................................................................
and later ..........................................................................................................................
(3) Fleet average fuel consumption
standard. (i) For the Phase 1 program,
calculate each manufacturer’s fleet
average fuel consumption standard for a
conventional fleet and a combined
advanced technology fleet separately
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based on the subconfiguration target
standards specified in paragraph (a)(2)
of this section, weighted to production
volumes and averaged using the
following equation combining all the
applicable vehicles in a manufacturer’s
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U.S.-directed fleet (compressionignition, spark-ignition and advanced
technology vehicles) for a given model
year, rounded to the nearest 0.001
gallons per 100 miles:
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2021
2022
2023
2024
2025
2026
2027
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Where:
Subconfiguration Target Standardi = fuel
consumption standard for each group of
vehicles with same payload, towing
capacity and drive configuration (gallons
per 100 miles).
Volumei = production volume of each unique
subconfiguration of a model type based
upon payload, towing capacity and drive
configuration.
(A) A manufacturer may group
together subconfigurations that have the
same test weight (ETW), GVWR, and
GCWR. Calculate work factor and target
value assuming a curb weight equal to
two times ETW minus GVWR.
(B) A manufacturer may group
together other subconfigurations if it
uses the lowest target value calculated
for any of the subconfigurations.
(ii) For Phase 1, manufacturers must
select an alternative for
subconfiguration target standards at the
same time they submit the model year
2016 pre-model year Report, specified
in § 535.8. Once selected, the decision
cannot be reversed and the
manufacturer must continue to comply
with the same alternative for subsequent
model years.
(4) Voluntary standards. (i)
Manufacturers may choose voluntarily
to comply early with fuel consumption
standards for model years 2013 through
2015, as determined in paragraphs
(a)(4)(iii) and (iv) of this section, for
example, in order to begin accumulating
credits through over-compliance with
the applicable standard. A manufacturer
choosing early compliance must comply
with all the vehicles and engines it
manufactures in each regulatory
category for a given model year.
(ii) A manufacturer must declare its
intent to voluntarily comply with fuel
consumption standards at the same time
it submits a Pre-Model Report, prior to
the compliance model year beginning as
specified in § 535.8; and, once selected,
the decision cannot be reversed and the
manufacturer must continue to comply
for each subsequent model year for all
the vehicles and engines it
manufactures in each regulatory
category for a given model year.
(iii) Calculate separate
subconfiguration target standards for
compression-ignition and sparkignition vehicles for model years 2013
through 2015 using the equation in
paragraph (a)(2)(ii) of this section,
substituting the appropriate values for
the coefficients in the following table as
appropriate:
TABLE 7—COEFFICIENTS FOR VOLUNTARY SUBCONFIGURATION TARGET STANDARDS
Model year(s)
c
d
CI Vehicle Coefficients
2013 and 14 .............................................................................................................................
2015 .........................................................................................................................................
0.0004695
0.0004656
3.615
3.595
0.0005424
0.0005390
4.175
4.152
SI Vehicle Coefficients
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2013 and 14 .............................................................................................................................
2015 .........................................................................................................................................
(iv) Calculate the fleet average fuel
consumption standards for model years
2013 through 2015 using the equation in
paragraph (a)(3) of this section.
(5) Exclusion of vehicles not certified
as complete vehicles. The vehicle
standards in paragraph (a) of this
section do not apply for vehicles that
are chassis-certified with respect to
EPA’s criteria pollutant test procedure
in 40 CFR part 86, subpart S. Any
chassis-certified vehicles must comply
with the vehicle standards and
requirements of paragraph (b) of this
section and the engine standards of
paragraph (d) of this section for engines
used in these vehicles. A vehicle
manufacturer choosing to comply with
this paragraph and that is not the engine
manufacturer is required to notify the
engine manufacturers that their engines
are subject to paragraph (d) of this
section and that it intends to use their
engines in excluded vehicles.
(6) Optional certification under this
section. Manufacturers may certify
certain complete or cab- complete
vehicles to the fuel consumption
standards of this section. All vehicles
optionally certified under this
paragraph (a)(6) are deemed to be
subject to the fuel consumption
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standards of this section given the
following conditions:
(i) For fuel consumption compliance,
manufacturers may certify any complete
or cab-complete spark-ignition vehicles
above 14,000 pounds GVWR and at or
below 26,000 pounds GVWR to the fuel
consumption standards of this section.
(ii) Manufacturers may apply the
provisions of this section to cabcomplete vehicles based on a complete
sister vehicle. In unusual circumstances,
manufacturers may ask the agencies to
apply these provisions to Class 2b or
Class 3 incomplete vehicles that do not
meet the definition of cab-complete.
(A) Except as specified in paragraph
(a)(6)(iii) of this section, for purposes of
this section, a complete sister vehicle is
a complete vehicle of the same vehicle
configuration as the cab- complete
vehicle. A manufacturer may not apply
the provisions of this paragraph (a)(6) to
any vehicle configuration that has a
four-wheel rear axle if the complete
sister vehicle has a two- wheel rear axle.
(B) Calculate the target value for the
fleet-average fuel consumption standard
under paragraph (a)(3) of this section
based on the work factor value that
applies for the complete sister vehicle.
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(C) Test these cab-complete vehicles
using the same equivalent test weight
and other dynamometer settings that
apply for the complete vehicle from
which you used the work factor value
(the complete sister vehicle). For fuel
consumption certification,
manufacturers may submit the test data
from that complete sister vehicle instead
of performing the test on the cabcomplete vehicle.
(D) Manufacturers are not required to
produce the complete sister vehicle for
sale to use the provisions of this
paragraph (a)(6)(ii). This means the
complete sister vehicle may be a
carryover vehicle from a prior model
year or a vehicle created solely for the
purpose of testing.
(iii) For fuel consumption purposes, if
a cab-complete vehicle is not of the
same vehicle configuration as a
complete sister vehicle due only to
certain factors unrelated to coastdown
performance, manufacturers may use
the road-load coefficients from the
complete sister vehicle for certification
testing of the cab-complete vehicle, but
it may not use fuel consumption data
from the complete sister vehicle for
certifying the cab-complete vehicle.
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(7) Loose engines. For model year
2023 and earlier spark-ignition engines
with identical hardware compared with
engines used in vehicles certified to the
standards of this section, where such
engines are sold as loose engines or as
engines installed in incomplete vehicles
that are not cab-complete vehicles.
Manufacturers may certify such engines
to the standards of this section, subject
to the following provisions:
(i) For 2020 and earlier model years,
the maximum allowable U.S.-directed
production volume of engines
manufacturers may sell under this
paragraph (a)(7) in any given model year
is ten percent of the total U.S-directed
production volume of engines of that
design that the manufacturer produces
for heavy-duty applications for that
model year, including engines it
produces for complete vehicles, cabcomplete vehicles, and other incomplete
vehicles. The total number of engines a
manufacturer may certify under this
paragraph (a)(7), of all engine designs,
may not exceed 15,000 in any model
year. Engines produced in excess of
either of these limits are not covered by
your certificate. For example, a
manufacturer produces 80,000 complete
model year 2017 Class 2b pickup trucks
with a certain engine and 10,000
incomplete model year 2017 Class 3
vehicles with that same engine, and the
manufacturer did not apply the
provisions of this paragraph (a)(7) to any
other engine designs, it may produce up
to 10,000 engines of that design for sale
as loose engines under this paragraph
(a)(7). If a manufacturer produced
11,000 engines of that design for sale as
loose engines, the last 1,000 of them that
it produced in that model year 2017
would be considered uncertified.
(ii) For model years 2021 through
2023, the U.S.-directed production
volume of engines manufacturers sell
under this paragraph (a)(7) in any given
model year may not exceed 10,000
units. This paragraph (a)(7) does not
apply for engines certified to the
standards of paragraph (d) of this
section and 40 CFR 1036.108.
(iii) Vehicles using engines certified
under this paragraph (a)(7) are subject to
the fuel consumption and emission
standards of paragraph (b) of this
section and 40 CFR 1037.105 and engine
standards in 40 CFR 1036.150(j).
(iv) For certification purposes,
engines are deemed to have a fuel
consumption target values and test
result equal to the fuel consumption
target value and test result for the
complete vehicle in the applicable test
group with the highest equivalent test
weight, except as specified in paragraph
(a)(7)(iv)(B) of this part. Manufacturers
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use these values to calculate target
values and the fleet- average fuel
consumption rate. Where there are
multiple complete vehicles with the
same highest equivalent test weight,
select the fuel consumption target value
and test result as follows:
(A) If one or more of the fuel
consumption test results exceed the
applicable target value, use the fuel
consumption target value and test result
of the vehicle that exceeds its target
value by the greatest amount.
(B) If none of the fuel consumption
test results exceed the applicable target
value, select the highest target value and
set the test result equal to it. This means
that the manufacturer may not generate
fuel consumption credits from vehicles
certified under this paragraph (a)(7).
(8) Alternative fuel vehicle
conversions. Alternative fuel vehicle
conversions may demonstrate
compliance with the standards of this
part or other alternative compliance
approaches allowed by EPA in 40 CFR
85.525.
(9) Advanced, innovative and offcycle technologies. For vehicles subject
to Phase 1 standards, manufacturers
may generate separate credit allowances
for advanced and innovative
technologies as specified in § 535.7(f)(1)
and (2). For vehicles subject to Phase 2
standards, manufacturers may generate
separate credits allowance for off-cycle
technologies in accordance with
§ 535.7(f)(2). Separate credit allowances
for advanced technology vehicles
cannot be generated; instead
manufacturers may use the credit
multipliers specified in § 535.7(f)(1)(iv)
through model year 2026.
(10) Useful life. The following useful
life values apply for the standards of
this section:
(i) 120,000 miles or 10 years,
whichever comes first, for Class 2b
through Class 3 heavy-duty pickup
trucks and vans certified to Phase 1
standards.
(ii) 150,000 miles or 15 years,
whichever comes first, for Class 2b
through Class 3 heavy-duty pickup
trucks and vans certified to Phase 2
standards.
(iii) For Phase 1 credits that you
calculate based on a useful life of
120,000 miles, multiply any banked
credits that you carry forward for use
into the Phase 2 program by 1.25. For
Phase 1 credit deficits that you generate
based on a useful life of 120,000 miles
multiply the credit deficit by 1.25 if
offsetting the shortfall with Phase 2
credits.
(11) Compliance with standards. A
manufacturer complies with the
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standards of this part as described in
§ 535.10.
(b) Heavy-duty vocational vehicles.
Each manufacturer building complete or
incomplete heavy- duty vocational
vehicles shall comply with the fuel
consumption standards in this
paragraph (b) expressed in gallons per
1000 ton-miles. Manufacturers must
apply the fuel consumption standards in
this paragraph (b) to the same vehicles
using the same options used to comply
with EPA in 40 CFR 1037.105. Engines
used in heavy-duty vocational vehicles
shall comply with the standards in
paragraph (d) of this section. Each
vehicle must be manufactured to
comply for its full useful life. Standards
apply to the vehicle subfamilies based
upon the vehicle service classes within
each of the vocational vehicle regulatory
subcategories in accordance with
§ 535.4 and based upon the applicable
modeling and testing specified in
§ 535.6. Determine the duty cycles that
apply to vocational vehicles according
to 40 CFR 1037.140 and 1037.150(z).
(1) Mandatory standards. Heavy-duty
vocational vehicle subfamilies produced
for Phase 1 must comply with the fuel
consumption standards in paragraph
(b)(3) of this section. For Phase 2, each
vehicle manufacturer of heavy-duty
vocational vehicle subfamilies must
comply with the fuel consumption
standards in paragraph (b)(4) of this
section.
(i) For model years 2016 to 2020, the
heavy-duty vocational vehicle category
is subdivided by GVWR into three
regulatory subcategories as defined in
§ 535.4, each with its own assigned
standard.
(ii) For model years 2021 and later,
the heavy-duty vocational vehicle
category is subdivided into 15
regulatory subcategories depending
upon whether vehicles are equipped
with a compression or spark-ignition
engine, as defined in § 535.4. Standards
also differ based upon vehicle service
class and intended vehicle duty cycles.
See 40 CFR 1037.140 and 1037.150(z).
(iii) For purposes of certifying
vehicles to fuel consumption standards,
manufacturers must divide their
product lines in each regulatory
subcategory into vehicle families that
have similar emissions and fuel
consumption features, as specified by
EPA in 40 CFR 1037.230. These families
will be subject to the applicable
standards. Each vehicle family is
limited to a single model year.
(2) Voluntary compliance. (i) For
model years 2013 through 2015, a
manufacturer may choose voluntarily to
comply early with the fuel consumption
standards provided in paragraph (b)(3)
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of this section. For example, a
manufacturer may choose to comply
early in order to begin accumulating
credits through over-compliance with
the applicable standards. A
manufacturer choosing early
compliance must comply with all the
vehicles and engines it manufactures in
each regulatory category for a given
model year.
model year for all the vehicles and
engines it manufactures in each
regulatory category for a given model
year.
(3) Regulatory subcategory standards
for model years 2013 to 2020. The
mandatory and voluntary fuel
consumption standards for heavy-duty
vocational vehicles are given in the
following table:
(ii) A manufacturer must declare its
intent to voluntarily comply with fuel
consumption standards and identify its
plans to comply before it submits its
first application for a certificate of
conformity for the respective model year
as specified in § 535.8; and, once
selected, the decision cannot be
reversed and the manufacturer must
continue to comply for each subsequent
TABLE 8—PHASE 1 VOCATIONAL VEHICLE FUEL CONSUMPTION STANDARDS
[Gallons per 1000 ton-miles]
Regulatory subcategories
Vocational LHD Vehicles
Vocational MHD
Vehicles
Vocational HHD
Vehicles
Model Years 2013 to 2016 Voluntary Standards
Standard ......................................................................................
38.1139
22.9862
22.2004
22.1022
21.8075
Model Years 2017 to 2020 Mandatory Standards
Standard ......................................................................................
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(4) Regulatory subcategory standards
for model years 2021 and later. The
mandatory fuel consumption standards
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36.6405
for heavy-duty vocational vehicles are
given in the following table:
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BILLING CODE 4910–59–C
(5) Subfamily standards.
Manufacturers may specify a family
emission limit (FEL) in terms of fuel
consumption for each vehicle
subfamily. The FEL may not be less than
the result of fuel consumption modeling
from 40 CFR 1037.520. The FELs is the
fuel consumption standards for the
vehicle subfamily instead of the
standards specified in paragraph (b)(3)
and (4) of this section and can be used
for calculating fuel consumption credits
in accordance with § 535.7.
(6) Alternate standards for custom
chassis vehicles for model years 2021
and later. Manufacturers may elect to
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certify certain vocational vehicles to the
alternate standards for custom chassis
vehicles specified in this paragraph
(b)(6) instead of the standards specified
in paragraph (b)(4) of this section. Note
that, although these standards were
established for custom chassis vehicles,
manufacturers may apply these
provisions to any qualifying vehicle
even though these standards were
established for custom chassis vehicles.
For example, large diversified vehicle
manufacturers may certify vehicles to
the refuse hauler standards of this
section as long as the manufacturer
ensures that those vehicles qualify as
refuse haulers when placed into service.
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GEM simulates vehicle operation for
each type of vehicle based on an
assigned vehicle service class,
independent of the vehicle’s actual
characteristics, as shown in Table 10 of
this section; however, standards apply
for the vehicle’s useful life based on its
actual characteristics as specified in
paragraph (b)(10) of this section.
Vehicles certified to these alternative
standards must use engines certified to
requirements under paragraph (d) of this
section and 40 CFR part 1036 for the
appropriate model year, except that
motor homes and emergency vehicles
may use engines certified with the
loose-engine provisions of paragraph
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(a)(7) of this section and 40 CFR
1037.150(m). This also applies for
vehicles meeting standards under
paragraphs (a)(6)(iv) through (vi) of this
section. The fuel consumption
56177
standards for custom chassis vehicles
are given in the following table:
TABLE 10—PHASE 2 CUSTOM CHASSIS FUEL CONSUMPTION STANDARDS
[Gallon per 1,000 ton-mile]
Vehicle type 1
Assigned vehicle service class
School Bus ....................................................................
Motor Home ..................................................................
Coach Bus ....................................................................
Other bus ......................................................................
Refuse hauler ...............................................................
Concrete mixer .............................................................
Mixed-use vehicle .........................................................
Emergency Vehicle .......................................................
MHD Vehicle ................................................................
MHD Vehicle ................................................................
HHD Vehicle .................................................................
HHD Vehicle .................................................................
HHD Vehicle .................................................................
HHD Vehicle .................................................................
HHD Vehicle .................................................................
HHD Vehicle .................................................................
MY 2021
28.5855
22.3969
20.6287
29.4695
30.7466
31.3360
31.3360
31.8271
MY 2027
26.6208
22.2004
20.1375
28.0943
29.2731
31.0413
31.0413
31.3360
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1 Vehicle types are generally defined in § 535.3. ‘‘Other bus’’ includes any bus that is not a school bus or a coach bus. A ‘‘mixed-use vehicle’’
is one that meets at least one of the criteria specified in 40 CFR 1037.631(a)(1) or at least one of the criteria in 40 CFR 1037.631(a)(2), but not
both.
(i) Manufacturers may generate or use
fuel consumption credits for averaging
to demonstrate compliance with the
alternative standards as described in
§ 535.7(c). This requires that
manufacturers specify a Family
Emission Limit (FEL) for fuel
consumption for each vehicle
subfamily. The FEL may not be less than
the result of emission modeling as
described in this paragraph (b). These
FELs serve as the fuel consumption
standards for the vehicle subfamily
instead of the standards specified in this
paragraph (b)(6). Manufacturers may
only use fuel consumption credits for
vehicles certified to the optional
standards in this paragraph (b)(6) as
specified in § 535.7(c)(6) through (8) and
you may not bank or trade fuel
consumption credits from any vehicles
certified under this paragraph (b)(6).
(ii) For purposes of this paragraph
(b)(6), each separate vehicle type
identified in Table 10 of this section is
in a separate averaging set.
(iii) For purposes of emission and fuel
consumption modeling under 40 CFR
1037.520, consider motor homes and
coach buses to be subject to the Regional
duty cycle, and consider all other
vehicles to be subject to the Urban duty
cycle.
(iv) Emergency vehicles are deemed to
comply with the standards of this
paragraph (b)(6) if manufacturers use
tires with TRRL at or below 8.4 kg/ton
(8.7 g/ton for model years 2021 through
2026).
(v) Concrete mixers are deemed to
comply with the standards of this
paragraph (b)(6) if manufacturers use
tires with TRRL at or below 7.1 kg/ton
(7.6 g/ton for model years 2021 through
2026).
(vi) Motor homes are deemed to
comply with the standards of this
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paragraph (b)(6) if manufacturers use
the following technologies:
(A) Tires with TRRL at or below 6.0
kg/ton (6.7 g/ton for model years 2021
through 2026).
(B) Automatic tire inflation systems or
tire pressure monitoring systems with
wheels on all axles.
(C) Tire pressure monitoring systems
must use low pressure warning and
malfunction telltales in clear view of the
driver as specified in S4.3 and S4.4 of
49 CFR 571.138.
(vii) Small business manufacturers
using the alternative standards for
custom chassis vehicles under this
paragraph (b)(6) may use fuel
consumption credits subject to the
unique provisions in § 535.7(a)(9).
(7) Advanced, innovative and offcycle technologies. For vocational
vehicles subfamilies subject to Phase 1
standards, manufacturers must create
separate vehicle subfamilies for vehicles
that contain advanced or innovative
technologies and group those vehicles
together in a vehicle subfamily if they
use the same advanced or innovative
technologies. Manufacturers may
generate separate credit allowances for
advanced and innovative technologies
as specified in § 535.7(f)(1) and (2). For
vehicle subfamilies subject to Phase 2
standards, manufacturers may generate
separate credit allowances for off-cycle
technologies in accordance with
§ 535.7(f)(2). Separate credit allowances
for advanced technology vehicles
cannot be generated but instead
manufacturers may use the credit
multipliers specified in § 535.7(f)(1)(iv)
through model year 2026.
(8) Certifying across service classes. A
manufacturer may optionally certify
vocational vehicle subfamilies to the
standards and useful life applicable to a
heavier vehicle service class (such as
MHD vocational vehicles instead of
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LHD vocational vehicles). Provisions
related to generating fuel consumption
credits apply as follows:
(i) If a manufacturer certifies all its
vehicles from a given vehicle service
class in a given model year to the
standards and useful life that applies for
a heavier vehicle service class, it may
generate credits as appropriate for the
heavier service class.
(ii) Class 8 hybrid vehicles with light
or medium heavy-duty engines may be
certified to compression-ignition
standards for the Heavy HDV service
class. A manufacturer may generate and
use credits as allowed for the Heavy
HDV service class.
(iii) Except as specified in paragraphs
(b)(8)(i) and (ii) of this section, a
manufacturer may not generate credits
with the vehicle. If you include lighter
vehicles in a subfamily of heavier
vehicles with an FEL below the
standard, exclude the production
volume of lighter vehicles from the
credit calculation. Conversely, if a
manufacturer includes lighter vehicles
in a subfamily with an FEL above the
standard, it must include the production
volume of lighter vehicles in the credit
calculation.
(9) Off-road exemptions. This section
provides an exemption for heavy-duty
vocational vehicle subfamilies,
including vocational tractors that are
intended to be used extensively in offroad environments such as forests, oil
fields, and construction sites from the
fuel consumption standards in this
paragraph (b). Vehicle exempted by this
part do not comply with vehicle
standards in this paragraph (b), but the
engines in these vehicles must meet the
engine requirements of paragraph (d) of
this section. Note that manufacturers
may not include these exempted
vehicles in any credit calculations
under this part.
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(i) Qualifying criteria. Vocational
vehicles intended for off-road use are
exempt without request, subject to the
provisions of this section, if they are
primarily designed to perform work offroad (such as in oil fields, mining,
forests, or construction sites), and they
meet at least one of the criteria of
paragraph (b)(9)(i)(A) of this section and
at least one of the criteria of paragraph
(b)(9)(i)(B) of this section. See paragraph
(b)(6) of this section for alternate
standards that apply for vehicles
meeting only one of these sets of
criteria.
(A) The vehicle must have affixed
components designed to work
inherently in an off-road environment
(such as hazardous material equipment
or off-road drill equipment) or be
designed to operate at low speeds such
that it is unsuitable for normal highway
operation.
(B) The vehicle must meet one of the
following criteria:
(1) Have an axle that has a gross axle
weight rating (GAWR) at or above
29,000 pounds.
(2) Have a speed attainable in 2.0
miles of not more than 33 mi/hr.
(3) Have a speed attainable in 2.0
miles of not more than 45 mi/hr, an
unloaded vehicle weight that is not less
than 95 percent of its gross vehicle
weight rating, and no capacity to carry
occupants other than the driver and
operating crew.
(4) Have a maximum speed at or
below 54 mi/hr. A manufacturer may
consider the vehicle to be appropriately
speed-limited if engine speed at 54 mi/
hr is at or above 95 percent of the
engine’s maximum test speed in the
highest available gear. A manufacturer
may alternatively limit vehicle speed by
programming the engine or vehicle’s
electronic control module in a way that
is tamper-resistant.
(ii) Tractors. The provisions of this
section may apply for tractors only if
each tractor qualifies as a vocational
tractor under paragraph (c)(9) of this
section or is granted approval for the
exemption as specified in paragraph
(b)(9)(iii) of this section.
(iii) Preliminary Approval before
Certification. If a manufacturer has
unusual circumstances where it may be
questionable whether its vehicles
qualify for the off-road exemption of
this part, the manufacturer may send the
agencies information before finishing its
application for certification (see 40 CFR
1037.205) for the applicable vehicles
and ask for a preliminary informal
approval. The agencies will review the
request and make an appropriate
determination in accordance with 40
CFR 1037.210. The agencies will
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generally not reverse a decision where
they have given a manufacturer
preliminary approval, unless the
agencies find new information
supporting a different decision.
However, the agencies will normally not
grant relief in cases where the vehicle
manufacturer has credits or can
otherwise comply with the applicable
standards.
(iv) Recordkeeping and reporting. (A)
A manufacturer must keep records to
document that its exempted vehicle
configurations meet all applicable
requirements of this section. Keep these
records for at least eight years after you
stop producing the exempted vehicle
model. The agencies may review these
records at any time.
(B) A manufacturer must also keep
records of the individual exempted
vehicles you produce, including the
vehicle identification number and a
description of the vehicle configuration.
(C) Within 90 days after the end of
each model year, manufacturers must
send to EPA a report as specified in
§ 535.8(g)(7) and EPA will make the
report available to NHTSA.
(v) Compliance. (A) Manufacturers
producing vehicles meeting the off-road
exemption criteria in paragraph (b)(9)(i)
of this section or that are granted a
preliminary approval comply with the
standards of this part.
(B) In situations where a manufacturer
would normally ask for a preliminary
approval subject to paragraph (b)(9)(iii)
of this section but introduces its vehicle
into U.S. commerce without seeking
approval first from the agencies, those
vehicles violate compliance with the
fuel consumption standards of this part
and the EPA provisions under 40 CFR
1068.101(a)(1).
(C) If at any time, the agencies find
new information that contradicts a
manufacturer’s use of the off-road
exemption of this part, the
manufacturers vehicles will be
determined to be non-compliant with
the regulations of this part and the
manufacturer may be liable for civil
penalties.
(10) Useful life. The following useful
life values apply for the standards of
this section:
(i) 110,000 miles or 10 years,
whichever comes first, for vocational
LHD vehicles certified to Phase 1
standards.
(ii) 150,000 miles or 15 years,
whichever comes first, for vocational
LHD vehicles certified to Phase 2
standards.
(iii) 185,000 miles or 10 years,
whichever comes first, for vocational
MHD vehicles for Phase 1 and 2.
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(iv) 435,000 miles or 10 years,
whichever comes first, for vocational
HHD vehicles for Phase 1 and 2.
(v) For Phase 1 credits calculated
based on a useful life of 110,000 miles,
multiply any banked credits carried
forward for use into the Phase 2
program by 1.36. For Phase 1 credit
deficits generated based on a useful life
of 110,000 miles multiply the credit
deficit by 1.36, if offsetting the shortfall
with Phase 2 credits.
(11) Recreational vehicles.
Recreational vehicles manufactured
after model year 2020 must comply with
the fuel consumption standards of this
section. Manufacturers producing these
vehicles may also certify to fuel
consumption standards from 2014
through model year 2020.
Manufacturers may earn credits
retroactively for early compliance with
fuel consumption standards. Once
selected, a manufacturer cannot reverse
the decision and the manufacturer must
continue to comply for each subsequent
model year for all the vehicles it
manufacturers in each regulatory
subcategory for a given model year.
(12) Loose engines. Manufacturers
may certify certain spark-ignition
engines along with chassis-certified
heavy-duty vehicles where there are
identical engines used in those vehicles
as described in 40 CFR 86.1819(k)(8)
and 40 CFR 1037.150(m). Vehicles in
which those engines are installed are
subject to standards under this part.
(13) Compliance with standards. A
manufacturer complies with the
standards of this part as described in
§ 535.10.
(c) Truck tractors. Each manufacturer
building truck tractors, except
vocational tractors or vehicle
constructed in accordance with
§ 571.7(e), with a GVWR above 26,000
pounds shall comply with the fuel
consumption standards in this
paragraph (c) expressed in gallons per
1000 ton-miles. Manufacturers must
apply the fuel consumption standards in
this paragraph (c) to the same vehicles
using the same options used to comply
with EPA in 40 CFR 1037.106. Engines
used in heavy-duty truck tractors
vehicles shall comply with the
standards in paragraph (d) of this
section. Each vehicle must be
manufactured to comply for its full
useful life. Standards apply to the
vehicle subfamilies within each of the
tractor vehicle regulatory subcategories
in accordance with § 535.4 and 40 CFR
1037.230 and based upon the applicable
modeling and testing specified in
§ 535.6. Determine the vehicles in each
regulatory subcategory in accordance
with 40 CFR 1037.140.
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(1) Mandatory standards. For model
years 2016 and later, each
manufacturer’s truck tractor subfamilies
must comply with the fuel consumption
standards in paragraph (c)(3) of this
section.
(i) Based on the roof height and the
design of the cab, the truck tractor
category is divided into subcategories as
described in § 535.4. The standards that
apply to each regulatory subcategory are
shown in paragraphs (c)(2) and (3) of
this section, each with its own assigned
standard.
(A) When calculating a vehicle’s roof
height and trailer’s length should be
determined from nominal design
specifications, as provided in 40 CFR
1037.140.
(B) Specify design values for roof
height and trailer length to the nearest
inch.
(ii) For purposes of certifying vehicles
to fuel consumption standards,
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manufacturers must divide their
product lines in each regulatory
subcategory into vehicles subfamilies
that have similar emissions and fuel
consumption features, as specified by
EPA in 40 CFR 1037.230, and these
subfamilies will be subject to the
applicable standards. Each vehicle
subfamily is limited to a single model
year.
(iii) Standards for truck tractor
engines are given in paragraph (d) of
this section.
(2) Voluntary compliance. (i) For
model years 2013 through 2015, a
manufacturer may choose voluntarily to
comply early with the fuel consumption
standards provided in paragraph (c)(3)
of this section. For example, a
manufacturer may choose to comply
early in order to begin accumulating
credits through over-compliance with
the applicable standards. A
manufacturer choosing early
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56179
compliance must comply with all the
vehicles and engines it manufacturers in
each regulatory category for a given
model year.
(ii) A manufacturer must declare its
intent to voluntarily comply with fuel
consumption standards and identify its
plans to comply before it submits its
first application for a certificate of
conformity for the respective model year
as specified in § 535.8; and, once
selected, the decision cannot be
reversed and the manufacturer must
continue to comply for each subsequent
model year for all the vehicles and
engines it manufacturers in each
regulatory category for a given model
year.
(3) Regulatory subcategory standards.
The fuel consumption standards for
truck tractors, except for vocational
tractors, are given in the following table:
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(4) Subfamily standards.
Manufacturers may generate or use fuel
consumption credits for averaging,
banking, and trading as described in
§ 535.7(c). This requires that
manufacturers calculate a credit
quantity if they specify a family
emission limit (FEL) that is different
than the standard specified in this
section. The FEL may not be less than
the result of emission and fuel
consumption modeling from 40 CFR
1037.520. These FELs serve as the
emission standards for the specific
vehicle subfamily instead of the
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standards specified in paragraph (c)(2)
of this section.
(5) Alternate standards for tractors at
or above 120,000 pounds GCWR.
Manufacturers may certify tractors at or
above 120,000 pounds GCWR to the
following fuel consumption standards
in the following table:
TABLE 12—ALTERNATE FUEL CONSUMPTION STANDARDS FOR TRACTORS ABOVE 120,000 POUNDS GCWR FOR 2021 MY
AND LATER
[Gallons per 1,000 ton-miles]
Model years
2021–2023
Regulatory subcategory
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Heavy
Heavy
Heavy
Heavy
Heavy
Heavy
Class
Class
Class
Class
Class
Class
8
8
8
8
8
8
Low-Roof Day Cab .............................................................................................
Low-Roof Sleeper Cab .......................................................................................
Mid-Roof Day Cab ..............................................................................................
Mid-Roof Sleeper Cab ........................................................................................
High-Roof Day Cab .............................................................................................
High-Roof Sleeper Cab .......................................................................................
(6) Advanced, innovative and offcycle technologies. For tractors subject
to Phase 1 standards, manufacturers
must create separate vehicle subfamilies
for vehicles that contain advanced or
innovative technologies and group those
vehicles together in a vehicle subfamily
if they use the same advanced or
innovative technologies. Manufacturers
may generate separate credit allowances
for advanced and innovative
technologies as specified in § 535.7(f)(1)
and (2). For vehicles subject to Phase 2
standards, manufacturers may generate
separate credits allowance for off-cycle
technologies in accordance with
§ 535.7(f)(2). Separate credit allowances
for advanced technology vehicles
cannot be generated but instead
manufacturers may use the credit
multipliers specified in § 535.7(f)(1)(iv)
through model year 2026.
(7) Certifying across service classes.
Manufacturers may certify Class 7
tractors to Class 8 tractors standards as
follows:
(i) A manufacturer may optionally
certify 4x2 tractors with heavy heavyduty engines to the standards and useful
life for Class 8 tractors, with no
restriction on generating or using fuel
consumption credits within the Class 8
averaging set.
(ii) A manufacturer may optionally
certify a Class 7 tractor to the standards
and useful life applicable to Class 8
tractors. Credit provisions apply as
follows:
(A) If a manufacturer certifies all of its
Class 7 tractors to Class 8 standards, it
may use these Heavy HDV credits
without restriction.
(B) This paragraph (c)(7)(ii)(B) applies
if a manufacturer certifies some Class 7
tractors to Class 8 standards under this
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paragraph (c)(7)(ii) but not all of them.
If a manufacturer includes Class 7
tractors in a subfamily of Class 8 tractors
with an FEL below the standard,
exclude the production volume of Class
7 tractors from the credit calculation.
Conversely, if a manufacturer includes
Class 7 tractors in a subfamily of Class
8 tractors with an FEL above the
standard, it must include the production
volume of Class 7 tractors in the credit
calculation.
(8) Expanded families. Manufacturers
may combine dissimilar vehicles into
single vehicle subfamilies for applying
standards and for testing in special
circumstances as follows:
(i) For a Phase 1 vehicle model that
straddles a roof-height, cab type, or
GVWR division, manufacturers can
include all the vehicles in the same
vehicle family if it certifies the vehicle
family to the more stringent standard.
For roof height, the manufacturer must
certify to the taller roof standard. For
cab-type and GVWR, the manufacturers
must certify to the numerically lower
standard.
(ii) For a Phase 2 vehicle model that
includes a range of GVWR values that
straddle weight classes, manufacturers
may include all the vehicles in the same
vehicle family if it certifies the vehicle
family to the numerically lower fuel
consumption standard from the affected
service classes. Vehicles that are
optionally certified to a more stringent
standard under this paragraph are
subject to useful-life and all other
provisions corresponding to the weight
class with the numerically lower fuel
consumption standard. For a Phase 2
tractor model that includes a range of
roof heights that straddle subcategories,
a manufacturer may include all the
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5.25540
4.62672
5.46169
4.87230
5.35363
4.62672
Model years
2024–2026
4.99018
4.37132
5.18664
4.60707
5.04912
4.34185
Model years
2026 and later
4.80354
4.16503
4.99018
4.39096
4.77407
4.02750
vehicles in the same vehicle family if it
certifies the vehicle family to the
appropriate subcategory as follows:
(A) A manufacturer may certify midroof tractors as high-roof tractors, but it
may not certify high-roof tractors as
mid-roof tractors.
(B) For tractor families straddling the
low-roof/mid-roof division, a
manufacturer may certify the family
based on the primary roof-height as long
as no more than 10 percent of the
tractors are certified to the otherwise
inapplicable subcategory. For example,
if 95-percent of the tractors in the family
are less than 120 inches tall, and the
other 5 percent are 122 inches tall, a
manufacturer may certify the tractors as
a single family in the low-roof
subcategory.
(C) Determine the appropriate
aerodynamic bin number based on the
actual roof height if the CdA value is
measured. However, use the GEM input
for the bin based on the standards to
which the manufacturer certifies. For
example, of a manufacturer certifies as
mid roof tractors some low-roof tractors
with a measured CdA value of 4.2 m2,
it qualifies as Bin IV; and must input
into GEM the mid-roof Bin IV value of
5.85 m2.
(9) Vocational tractors. Tractors
meeting the definition of vocational
tractors in 49 CFR 523.2 must comply
with requirements for heavy-duty
vocational vehicles specified in
paragraphs (b) and (d) of this section.
For Phase 1, Class 7 and Class 8 tractors
certified or exempted as vocational
tractors are limited in production to no
more than 21,000 vehicles in any three
consecutive model years. If a
manufacturer is determined as not
applying this allowance in good faith by
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EPA in its applications for certification
in accordance with 40 CFR 1037.205
and 1037.610, a manufacturer must
comply with the tractor fuel
consumption standards in paragraph
(c)(3) of this section. No production
limit applies for vocational tractors
subject to Phase 2 standards.
(10) Small business manufacturers
converting to mid roof or high roof
configurations. Small manufacturers are
to allowed convert low and mid roof
tractors to high roof configurations
without recertification, provided it is for
the purpose of building a custom
sleeper tractor or conversion to a natural
gas tractor as specified in 40 CFR
1037.150(r).
(11) Useful life. The following useful
life values apply for the standards of
this section:
(i) 185,000 miles or 10 years,
whichever comes first, for vehicles at or
below 33,000 pounds GVWR.
(ii) 435,000 miles or 10 years,
whichever comes first, for vehicles
above 33,000 pounds GVWR.
(12) Conversion to high-roof
configurations. Secondary vehicle
manufacturers that qualify as small
manufacturers may convert low- and
mid-roof tractors to high-roof
configurations without recertification
for the purpose of building a custom
sleeper tractor or converting it to run on
natural gas, as follows:
(i) The original low- or mid-roof
tractor must be covered by a valid
certificate of conformity by EPA.
(ii) The modifications may not
increase the frontal area of the tractor
beyond the frontal area of the equivalent
high-roof tractor with the corresponding
standard trailer. If a manufacturer
cannot use the original manufacturer’s
roof fairing for the high-roof tractor, use
good engineering judgment to achieve
similar or better aerodynamic
performance.
(iii) The agencies may require that
these manufacturers submit annual
production reports as described in
§ 535.8 and 40 CFR 1037.250 indicating
the original roof height for requalified
vehicles.
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(13) Compliance with standards. A
manufacturer complies with the
standards of this part as described in
§ 535.10.
(d) Heavy-duty engines. Each
manufacturer of heavy-duty engines
shall comply with the fuel consumption
standards in this paragraph (d)
expressed in gallons per 100
horsepower-hour. Manufacturers must
apply the fuel consumption standards in
this paragraph (d) to the same engines
using the same options used to comply
with EPA in 40 CFR 1036.108. Each
engine must be manufactured to comply
for its full useful life, expressed in
service miles, operating hours, or
calendar years, whatever comes first.
The provisions of this part apply to all
new 2014 model year and later heavyduty engines fueled by conventional
and alternative fuels and manufactured
for use in heavy-duty tractors or
vocational vehicles. Standards apply to
the engine and powertrain families and
sub-families based upon the primary
intended service classes within each of
the engine regulatory subcategories as
described in§ 535.4 and based upon the
applicable modeling and testing
specified in § 535.6.
(1) Mandatory standards.
Manufacturers of heavy-duty engine
families shall comply with the
mandatory fuel consumption standards
in paragraphs (d)(3) through (6) of this
section for model years 2017 and later
for compression-ignition engines and for
model years 2016 and later for sparkignition engines.
(i) The heavy-duty engine regulatory
category is divided into six regulatory
subcategories, five compression-ignition
subcategories and one spark-ignition
subcategory, as shown in Table 14 of
this section.
(ii) Separate standards exist for engine
families manufactured for use in heavyduty vocational vehicles and in truck
tractors.
(iii) For purposes of certifying engines
to fuel consumption standards,
manufacturers must divide their
product lines in each regulatory
subcategory into engine families. Fuel
consumption standards apply each
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model year to the same engine families
used to comply with EPA standards in
40 CFR 1036.108 and 40 CFR 1037.230.
An engine family is designated under
the EPA program based upon testing
specified in 40 CFR part 1036, subpart
F, and the engine family’s primary
intended service class. Each engine
family manufactured for use in a heavyduty tractor or vocational vehicle must
be certified to the primary intended
service class that it is designed for in
accordance with 40 CFR 1036.108 and
1036.140.
(2) Voluntary compliance. (i) For
model years 2013 through 2016 for
compression-ignition engine families,
and for model year 2015 for sparkignition engine families, a manufacturer
may choose voluntarily to comply with
the fuel consumption standards
provided in paragraphs (d)(3) through
(5) of this section. For example, a
manufacturer may choose to comply
early in order to begin accumulating
credits through over-compliance with
the applicable standards. A
manufacturer choosing early
compliance must comply with all the
vehicles and engines it manufacturers in
each regulatory category for a given
model year except in model year 2013
the manufacturer may comply with
individual engine families as specified
in 40 CFR 1036.150(a)(2).
(ii) A manufacturer must declare its
intent to voluntarily comply with fuel
consumption standards and identify its
plans to comply before it submits its
first application for a certificate of
conformity for the respective model year
as specified in § 535.8; and, once
selected, the decision cannot be
reversed and the manufacturer must
continue to comply for each subsequent
model year for all the vehicles and
engines it manufacturers in each
regulatory category for a given model
year.
(3) Regulatory subcategory standards.
The primary fuel consumption
standards for heavy-duty engine
families are given in the following table:
BILLING CODE 4910–59–P
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use the alternative phase-in schedule for
meeting EPA standards and optionally
chooses to comply early with the
NHTSA fuel consumption program, it
must use the same phase-in schedule
beginning in model year 2013 for fuel
consumption standards and must
remain in the program for each model
year thereafter until model year 2020.
The fuel consumption standard for each
model year of the alternative phase-in
schedule is provided in Table 15 of this
section. Note that engine families
certified to these standards are not
eligible for early credits under § 535.7.
(4) Alternate subcategory standards.
The alternative fuel consumption
standards for heavy-duty compressionignition engine families are as follows:
(i) Manufacturers entering the
voluntary program in model years 2014
through 2016, may choose to certify
compression-ignition engine families
unable to meet standards provided in
paragraph (d)(3) of this section to the
alternative fuel consumption standards
of this paragraph (d)(4).
(ii) Manufacturers may not certify
engines to these alternate standards if
they are part of an averaging set in
which they carry a balance of banked
credits. For purposes of this section,
manufacturers are deemed to carry
credits in an averaging set if they carry
credits from advance technology that are
allowed to be used in that averaging set
in accordance with § 535.7(d)(12).
(iii) The emission standards of this
section are determined as specified by
EPA in 40 CFR 1036.620(a) through (c)
and should be converted to equivalent
fuel consumption values.
(5) Alternate phase-in standards.
Manufacturers have the option to
comply with EPA emissions standards
for compression-ignition engine families
using an alternative phase-in schedule
that correlates with EPA’s OBD
standards. If a manufacturer chooses to
BILLING CODE 4910–59–P
BILLING CODE 4910–59–C
(8) Advanced, innovative and offcycle technologies. For engines subject
to Phase 1 standards, manufacturers
must create separate engine families for
engines that contain advanced or
innovative technologies and group those
engines together in an engine family if
they use the same advanced or
innovative technologies. Manufacturers
may generate separate credit allowances
for advanced and innovative
technologies as specified in § 535.7(f)(1)
and (2). For engines subject to Phase 2
standards, manufacturers may generate
separate credits allowance for off-cycle
technologies in accordance with
§ 535.7(f)(2). Credit incentives for
advanced technology engines do not
apply during the Phase 2 period.
(9) Useful life. The exhaust emission
standards of this section apply for the
full useful life, expressed in service
miles, operating hours, or calendar
years, whichever comes first. The
following useful life values apply for the
standards of this section:
(i) 120,000 miles or 11 years,
whichever comes first, for CI and SI
LHD engines certified to Phase 1
standards.
(6) Alternative fuel conversions.
Engines that have been converted to
operate on alternative fuels may
demonstrate compliance with the
standards of this part or other
alternative compliance approaches
allowed by EPA in 40 CFR 85.525.
(7) Optional certification under this
section. Manufacturers certifying sparkignition engines to the compressionignition standards for EPA must treat
those engines as compression-ignition
engines for all the provisions of this
part.
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(ii) 150,000 miles or 15 years,
whichever comes first, for CI and SI
LHD and spark-ignition engines
certified to Phase 2 standards.
(iii) 185,000 miles or 10 years,
whichever comes first, for CI MHD
engines certified to Phase 1 and for
Phase 2.
(iv) 435,000 miles or 10 years,
whichever comes first, for CI HHD
engines certified to Phase 1 and for
Phase 2.
(v) For Phase 1 credits that
manufacturers calculate based on a
useful life of 110,000 miles, multiply
any banked credits that it carries
forward for use into the Phase 2
program by 1.36. For Phase 1 credit
deficits that manufacturers generate
based on a useful life of 110,000 miles
multiply the credit deficit by 1.36, if
offsetting the shortfall with Phase 2
credits.
(10) Loose engines. This paragraph
(d)(10) describes alternate emission and
fuel consumption standards for loose
engines certified under. The standards
of this paragraph (d) and 1036.108 do
not apply for loose engines certified
under paragraph (a) of this section and
40 CFR 86.1819- 14(k)(8). The standards
in 40 CFR 1036.150(j) apply for the
emissions and equivalent fuel
consumption measured with the engine
installed in a complete vehicle
consistent with the provisions of 40 CFR
86.1819–14(k)(8)(vi).
(11) Alternate transition option for
Phase 2 engine standards. (i)
Manufacturers may optionally elect to
comply with the model year 2021
primary (Phase 2) vocational vehicle
and tractor engine standards in
paragraph (d)(3) of this section
beginning in model year 2020 (e.g.,
comply with the more stringent
standards one year early). The model
year 2021 standard would apply to these
manufacturers for model years 2020
through 2023. Manufacturers that
voluntarily certify their engines to
model year 2021 standards early would
then be eligible for less stringent engine
tractor standards in model years 2024
through 2026, as follows:
(A) 5.3242 gallons per 100 hp-hr for
MHD vocational vehicle engines.
(B) 4.5874 gallons per 100 hp-hr for
MHD tractor engines.
(C) 5.0098 gallons per 100 hp-hr for
HHD vocational vehicle engines.
(D) 4.3418 gallons per 100 hp-hr for
HHD tractor engines.
(ii) The primary standard in
paragraph (d)(3) of this section applies
for all manufacturers in model year
2027 and later years.
(iii) Manufacturers may apply these
provisions separately for medium
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heavy-duty engines and heavy heavyduty engines. This election applies to all
engines in each segment. For example,
if a manufacturer elects this alternate
option for its medium heavy-duty
engines, all of the manufacturer’s
medium heavy-duty vocational and
tractor engines must comply. Engine
fuel consumption credits generated
under § 535.7(d) for manufacturers
complying early with the model year
2021 standards follow the temporary
extended credit life allowance in
§ 535.7(d)(9).
(12) Compliance with standards. A
manufacturer complies with the
standards of this part as described in
§ 535.10.
§ 535.6 Measurement and calculation
procedures.
This part describes the measurement
and calculation procedures
manufacturers use to determine annual
fuel consumption performance results.
Manufacturers use the fuel consumption
results determined in this part for
calculating credit balances specified in
§ 535.7 and then determine whether
they comply with standards as specified
in § 535.10. Manufacturers must use
EPA emissions test results for deriving
NHTSA’s fuel consumption
performance rates. Consequently,
manufacturers conducting testing for
certification or annual demonstration
testing and providing CO2 emissions
data to EPA must also provide
equivalent fuel consumption results to
NHTSA for all values. NHTSA and EPA
reserve the right to verify separately or
in coordination the results of any testing
and measurement established by
manufacturers in complying with the
provisions of this program and as
specified in 40 CFR 1037.301 and
§ 535.9. Any carry over data from the
Phase 1 program may be carried into the
Phase 2 only with approval from EPA
and by using good engineering judgment
considering differences in testing
protocols between test procedures.
(a) Heavy-duty pickup trucks and
vans. This section describes the method
for determining the fuel consumption
performance rates for test groups and for
fleets of complete heavy-duty pickup
trucks and vans each model year. The
NHTSA heavy-duty pickup truck and
van fuel consumption performance rates
correspond to the same requirements for
EPA as specified in 40 CFR 86.1819–14.
(1) For the Phase 1 program, if the
manufacturer’s fleet includes
conventional vehicles (gasoline, diesel
and alternative fueled vehicles) and
advanced technology vehicles (hybrids
with powertrain designs that include
energy storage systems, vehicles with
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56185
waste heat recovery, electric vehicles
and fuel cell vehicles), it may divide its
fleet into two separate fleets each with
its own separate fleet average fuel
consumption performance rate. For
Phase 2, manufacturers may calculate
their fleet average fuel consumption
rates for a conventional fleet and
separate advanced technology vehicle
fleets. Advanced technology vehicle
fleets should be separated into plug-in
hybrid electric vehicles, electric
vehicles and fuel cell vehicles.
(2) Vehicles in each fleet should be
selected and divided into test groups or
subconfigurations according to EPA in
40 CFR 86.1819–14(d).
(3) Use the EPA CO2 emissions test
results for each test group, in grams per
mile, for the selected vehicles.
(i) Use CO2 emissions test results for
vehicles fueled by conventional and
alternative fuels, including dedicated
and dual-fueled (multi-fuel and flexiblefuel) vehicles using each fuel type as
specified in 40 CFR 86.1819–14(d)(10).
(ii) Use CO2 emissions test results for
dual-fueled vehicles using a weighted
average of the manufacturer’s emission
results as specified in 40 CFR 600.510–
12(k) for light-duty trucks.
(iii) All electric vehicles are deemed
to have zero emissions of CO2, CH4, and
N2O. No emission testing is required for
such electric vehicles. Assign the fuel
consumption test group result to a value
of zero gallons per 100 miles in
paragraph (a)(4) of this section.
(iv) Use CO2 emissions test results for
cab-complete and incomplete vehicles
based upon the applicable complete
sister vehicles as determined in 40 CFR
1819–14(j)(2).
(v) Use CO2 emissions test results for
loose engines using applicable complete
vehicles as determined in 40 CFR
86.1819–14(k)(8).
(vi) Manufacturers can choose to
analytically derive CO2 emission rates
(ADCs) for test groups or
subconfigurations. Use ADCs for test
groups or subconfigurations in
accordance with 40 CFR 86.1819–14 (d)
and (g).
(4) Calculate equivalent fuel
consumption results for all test groups,
in gallons per 100 miles, from
CO2emissions test group results, in
grams per miles, and round to the
nearest 0.001 gallon per 100 miles.
(i) Calculate the equivalent fuel
consumption test group results as
follows for compression-ignition
vehicles and alternative fuel
compression-ignition vehicles. CO2
emissions test group result (grams per
mile)/10,180 grams per gallon of diesel
fuel) × (102) = Fuel consumption test
group result (gallons per 100 mile).
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(ii) Calculate the equivalent fuel
consumption test group results as
follows for spark-ignition vehicles and
alternative fuel spark-ignition vehicles.
CO2emissions test group result (grams
per mile)/8,877 grams per gallon of
gasoline fuel) × (102) = Fuel
consumption test group result (gallons
per 100 mile).
(5) Calculate the fleet average fuel
consumption result, in gallons per 100
miles, from the equivalent fuel
consumption test group results and
round the fuel consumption result to the
nearest 0.001 gallon per 100 miles.
Calculate the fleet average fuel
consumption result using the following
equation.
Where:
Fuel Consumption Test Group Resulti = fuel
consumption performance for each test
group as defined in 49 CFR 523.4.
Volumei = production volume of each test
group.
CFR 1037.520(b), 40 CFR 1037.525,
1037.527 and 1037.528. Alternatively,
manufacturers may use CdA values as
specified in 40 CFR 1037.530, 1037.532
or 1037.534 if used for determining CO2
compliance for EPA. Manufacturers
must use the same compliance approach
for determining CdA values in GEM for
the NHTSA and EPA programs.
(iii) Steer and drive tire rolling
resistance, as described in 40 CFR
1037.520(c).
(iv) Vehicle speed limiters, as
described in 40 CFR 1037.520(d)
(tractors only).
(v) Vehicle weight reduction, as
described in 40 CFR 1037.520(e)
(tractors only for Phase 1).
(vi) Automatic engine shutdown
systems, as described in 40 CFR
1037.660 (only for Phase 1 Class 8
sleeper cabs). For Phase 1, enter a GEM
input value of 5.0 g/ton-mile, or an
adjusted value as specified in 40 CFR
1037.660.
(5) For Phase 2 vehicles, the GEM
inputs described in paragraphs (b)(4)(i)
through (v) of this section continue to
apply. Note that the provisions related
to vehicle speed limiters and automatic
engine shutdown systems are available
for vocational vehicles in Phase 2. The
additional GEM inputs that apply for
vocational vehicles and other tractor
regulatory subcategories for
demonstrating compliance with Phase 2
standards are as follows:
(i) Engine characteristics. Enter
information from the engine
manufacturer to describe the installed
engine and its operating parameters as
described in 40 CFR 1036.503 and
1037.520(f).
(ii) Vehicle information. Enter
information in accordance with 40 CFR
1037.520(g) for the vehicle and its
operating parameters including:
(A) Transmission make, model and
type;
(B) Drive axle configuration;
(C) Drive axle ratio, ka;
(D) For Phase 2, GEM inputs
associated with powertrain testing
include powertrain family, transmission
calibration identifier, test data from 40
CFR 1037.550 and 1037.551, and the
powertrain test configuration
(dynamometer connected to
transmission output or wheel hub). Test
Phase 1 hybrid systems according to 40
CFR 1037.555 to determine GEM inputs.
(iii) Idle-reduction technologies.
Identify whether the manufacturer’s
vehicle has qualifying idle- reduction
technologies, subject to the qualifying
criteria in 40 and 1037.660 and enter
values for stop start and neutral idle
technologies as specified in 40 CFR
1037.520(h).
(iv) Axle and transmission efficiency.
Manufacturers may use axle efficiency
maps as described in 40 CFR 1037.560
and transmission efficiency maps as
described in 40 CFR 1037.565 to replace
the default values in GEM.
(v) Additional reduction technologies.
Enter input values in GEM as follows to
characterize the percentage CO2
emission reduction corresponding to
certain technologies and vehicle
configurations, or enter 0 as specified in
40 CFR 1037.520(j):
(A) Intelligent controls
(B) Accessory load
(C) Tire-pressure systems
(D) Extended-idle reduction
(E) Additional GEM inputs may apply
as follows:
(1) Enter 1.7 and 0.9, respectively, for
school buses and coach buses that have
at least seven available forward gears.
(2) If the agencies approve an off-cycle
technology under § 535.7(f) and 40 CFR
1037.610 in the form of an improvement
factor, enter the improvement factor
expressed as a percentage reduction in
CO2 emissions. (Note: In the case of
approved off-cycle technologies whose
benefit is quantified as a g/ton-mile
credit, apply the credit to the GEM
result, not as a GEM input value.)
(3) Manufacturers may use values to
characterize torque converters as inputs
to GEM as specified in the procedure
defined in 40 CFR 1037.570.
(4) Vocational vehicle manufacturers
may optionally use values for neutral
coasting in GEM as in 40 CFR 1037.520
(6) Compare the fleet average fuel
consumption standard to the fleet
average fuel consumption performance.
The fleet average fuel consumption
performance must be less than or equal
to the fleet fuel consumption standard
to comply with standards in § 535.5(a).
(b) Heavy-duty vocational vehicles
and tractors. This section describes the
method for determining the fuel
consumption performance rates for
vehicle families of heavy-duty
vocational vehicles and tractors. The
NHTSA heavy-duty vocational vehicle
and tractor fuel consumption
performance rates correspond to the
same requirements for EPA as specified
in 40 CFR 1037, subpart F.
(1) Select vehicles and vehicle family
configurations as specified in 40 CFR
1037.150 and 1037.230 for vehicles that
make up each of the manufacturer’s
regulatory subcategories of vocational
vehicles and tractors. For the Phase 2
program, select powertrain, axle and
transmission families in accordance
with 40 CFR 1037.231 and 1037.232.
(2) Follow the EPA testing
requirements in 40 CFR 1037.230 and
1037.501 to derive inputs for the
Greenhouse gas Emissions Model
(GEM).
(3) Enter inputs into GEM, in
accordance with 40 CFR 1037.520, to
derive the emissions and fuel
consumption performance results for all
vehicles (conventional, alternative
fueled and advanced technology
vehicles).
(4) For Phase 1 and 2, all of the
following GEM inputs apply for
vocational vehicles and other tractor
regulatory subcategories, as follows:
(i) Model year and regulatory
subcategory (see § 535.3 and 40 CFR
1037.230).
(ii) Coefficient of aerodynamic drag
(CdA) or drag area, as described in 40
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(vi) Vehicles with hybrid power takeoff (PTO). For vocational vehicles,
determine the delta PTO emission result
of the manufacturer’s engine and hybrid
power take-off system as described in 40
CFR 1037.540.
(vii) Aerodynamic improvements for
vocational vehicles. For vocational
vehicles certified using the Regional
duty cycle, enterDCdAvalues to account
for using rear fairings and a reduced
minimum frontal area as specified in 40
CFR 1037.520(m) and 1037.527.
(viii) Alternate fuels. For fuels other
than those identified in GEM, perform
the simulation by identifying the
vehicle as being diesel-fueled if the
engine is subject to the compressionignition standard, or as being gasolinefueled if the engine is subject to the
spark-ignition standards. Correct the
engine or powertrain fuel map for massspecific net energy content as described
in 40 CFR 1036.535(b).
(ix) Custom Chassis Vehicles. A
simplified version of GEM applies for
custom chassis vehicle subject
§ 535.5(b)(6) in accordance with 40 CFR
1037.520(a)(2)(ii).
(6) In unusual circumstances,
manufacturers may ask EPA to use
weighted average results of multiple
GEM runs to represent special
technologies for which no single GEM
run can accurately reflect.
(7) From the GEM results, select the
CO2 family emissions level (FEL) and
equivalent fuel consumption values for
vocational vehicle and tractor families
in each regulatory subcategory for each
model year. Equivalent fuel
consumption FELs are derived in GEM
and expressed to the nearest 0.0001
gallons per 1000 ton-mile. For families
containing multiple subfamilies,
identify the FELs for each subfamily.
(8) The fuel consumption of electric
vehicles (as defined in § 1037.801) are
deemed to be zero. No emission testing
is required for electric vehicles. Use
good engineering judgment to apply
other requirements of this part to
electric vehicles.
(c) [Reserved]
(d) Heavy-duty engines. This section
describes the method for determining
equivalent fuel consumption family
certification level (FCL) values for
engine and powertrain families and
subfamilies of heavy-duty truck tractors
and vocational vehicles. The NHTSA
heavy-duty engine fuel consumption
FCLs are determined from the EPA FCLs
tested in accordance with 40 CFR 1036,
subpart F. Each engine and powertrain
family must use the same primary
intended service class as designated for
EPA in accordance with 40 CFR
1036.140.
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(1) Manufacturers must select
emission-data engines representing the
tested configuration of each engine
family specified in 40 CFR 1036.501 for
engines in heavy-duty truck tractors and
vocational vehicles that make up each of
the manufacturer’s regulatory
subcategories.
(2) Standards in § 535.5(d) apply to
the CO2 emissions rates for each
emissions-data engine in an engine or
powertrain family subject to the
procedures and equipment specified in
40 CFR part 1036, subpart F. Determine
equivalent fuel consumptions rates
using CO2 emissions rates in grams per
hp-hr measured to at least one more
decimal place than that of the
applicable EPA standard in 40 CFR
1036.108.
(i) Use the CO2 emissions test results
for engines running on each fuel type
for conventional, dedicated, multi
-fueled (dual-fuel, and flexible-fuel)
engines as specified in 40 CFR part
1036, subpart F.
(ii) Use the CO2 emissions result for
multi-fueled engines using the same
weighted fuel mixture emission results
as specified in 40 CFR 1036.235 and 40
CFR part 1036, subpart F.
(iii) Use the CO2 emissions test results
for hybrid engines as described in 40
CFR 1036.525.
(iv) All electric vehicles are deemed
to have zero emissions of CO2 and zero
fuel consumption. No emission or fuel
consumption testing is required for such
electric vehicles.
(3) Use the CO2 emissions test results
for medium and heavy heavy-duty
engines certified as tractor and other
line haul engine families using the
steady-state duty cycle specified in
§ 1036.501 (referred to as the
Supplementary Emissions Test, or SET)
and as both tractor and vocational
engines using the steady-state duty
cycle and the transient duty cycle
(sometimes referred to as the FTP
engine cycle)-for each model year. Use
the CO2 emissions test results for all
other engines (including engines
meeting spark-ignition standards) using
the appropriate transient duty cycle
specified in 40 CFR 1036.501.
(i) If a manufacturer certifies an
engine family for use both as a
vocational engine and as a tractor
engine, the manufacturer must split the
family into two separate subfamilies in
accordance with 40 CFR 1036.230. The
manufacturer may assign the numbers
and configurations of engines within the
respective subfamilies at any time prior
to the submission of the end-of-year
report required by 40 CFR 1036.730 and
§ 535.8. The manufacturer must track
into which type of vehicle each engine
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is installed, although EPA may allow
the manufacturer to use statistical
methods to determine this for a fraction
of its engines.
(ii) The following engines are
excluded from the engine and
powertrain families and subfamilies
used to determine fuel consumption
FCL values and the benefit for these
engines is determined as an advanced
technology credit under the ABT
provisions provided in § 535.7(e); these
provisions apply only for the Phase 1
program:
(A) Engines certified as hybrid
engines or power packs.
(B) Engines certified as hybrid engines
designed with PTO capability and that
are sold with the engine coupled to a
transmission.
(C) Engines with Rankine cycle waste
heat recovery.
(4) Manufacturers generating CO2
emissions rates to demonstrate
compliance to EPA vehicle standards for
model years 2021 and later, using
engine fuel maps determined in
accordance with 40 CFR 1036.535 and
1036.540 or engine powertrain results in
accordance with 40 CFR 1036.630 and
40 CFR 1037.550 for each engine
configuration, must use the same
compliance pathway and model years
for certifying under the NHTSA
program. Manufacturers may omit
providing equivalent fuel consumption
FCLs under this section if all of its
engines will be installed in vehicles that
are certified based on powertrain testing
as described in 40 CFR 1037.550.
(5) Calculate equivalent fuel
consumption values from the emissions
CO2 FCLs levels for certified engines, in
gallons per 100 hp-hr and round each
fuel consumption value to the nearest
0.0001 gallon per 100 hp-hr.
(i) Calculate equivalent fuel
consumption FCL values for
compression-ignition engines and
alternative fuel compression-ignition
engines. CO2 FCL value (grams per hphr)/10,180 grams per gallon of diesel
fuel) × (102) = Fuel consumption FCL
value (gallons per 100 hp-hr).
(ii) Calculate equivalent fuel
consumption FCL values for sparkignition engines and alternative fuel
spark-ignition engines. CO2 FCL value
(grams per hp-hr)/8,877 grams per
gallon of gasoline fuel) × (102) = Fuel
consumption FCL value (gallons per 100
hp-hr).
(iii) Manufacturers may carryover fuel
consumption data from a previous
model year if allowed to carry over
emissions data for EPA in accordance
with 40 CFR 1036.235.
(iv) If a manufacturer uses an alternate
test procedure under 40 CFR 1065.10
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§ 535.7 Averaging, banking, and trading
(ABT) credit program.
(a) General provisions. After the end
of each model year, manufacturers must
comply with the fuel consumption
standards in § 535.5 for averaging,
banking and trading credits.
Manufacturers comply with standards if
the sum of averaged, banked and traded
credits generate a ‘‘zero’’ credit balance
or a credit surplus within an averaging
set of vehicles or engines.
Manufacturers fail to comply with
standards if the sum of the credit
flexibilities generate a credit deficit (or
shortfall) in an averaging set. Credit
shortfalls must be offset by banked or
traded credits within three model years
after the shortfall is incurred. These
processes are hereafter referenced as the
NHTSA ABT credit program. The
following provisions apply to all fuel
consumption credits.
(1) Credits (or fuel consumption
credits (FCCs)). Credits in this part mean
a calculated weighted value
representing the difference between the
fuel consumption performance and the
standard of a vehicle or engine family or
fleet within a particular averaging set.
Positive credits represent cases where a
vehicle or engine family or fleets
perform better than the applicable
standard (the fuel consumption
performance is less than the standard)
whereas negative credits represent
underperforming cases. The value of a
credit is calculated according to
paragraphs (b) through (e) of this
section. FCCs are only considered
earned or useable for averaging, banking
or trading after EPA and NHTSA have
verified the information in a
manufacturer’s final reports required in
§ 535.8. Types of FCCs include the
following:
(i) Conventional credits. Credits
generated by vehicle or engine families
or fleets containing conventional
vehicles (i.e., gasoline, diesel and
alternative fueled vehicles).
(ii) Early credits. Credits generated by
vehicle or engine families or fleets
produced for model year 2013. Early
credits are multiplied by an incentive
factor of 1.5 times.
(iii) Advanced technology credits.
Credits generated by vehicle or engine
families or subconfigurations containing
vehicles with advanced technologies
(i.e., hybrids with regenerative braking,
vehicles equipped with Rankine-cycle
engines, electric and fuel cell vehicles)
and incentivized under this ABT credit
program in paragraph (f)(1) of this
section and by EPA under 40 CFR
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86.1819–14(d)(7), 1036.615, and
1037.615.
(iv) Innovative and off-cycle
technology credits. Credits can be
generated by vehicle or engine families
or subconfigurations having fuel
consumption reductions resulting from
technologies not reflected in the GEM
simulation tool or in the FTP chassis
dynamometer and that were not in
common use with heavy-duty vehicles
or engines before model year 2010 that
are not reflected in the specified test
procedure. Manufacturers should prove
that these technologies were not in
common use in heavy-duty vehicles or
engines before model year 2010 by
demonstrating factors such as the
penetration rates of the technology in
the market. NHTSA will not approve
any request if it determines that these
technologies do not qualify. The
approach for determining innovative
and off-cycle technology credits under
this fuel consumption program is
described in paragraph (f)(2) of this
section and by EPA under 40 CFR
86.1819–14(d)(13), 1036.610, and
1037.610.
(2) Averaging. Averaging is the
summing of a manufacturer’s positive
and negative FCCs for engines or vehicle
families or fleets within an averaging
set. The principle averaging sets are
defined in § 535.4.
(i) A credit surplus occurs when the
net sum of the manufacturer’s generated
credits for engines or vehicle families or
fleets within an averaging set is positive
(a zero-credit balance is when the sum
equals zero).
(ii) A credit deficit occurs when the
net sum of the manufacturer’s generated
credits for engines or vehicle families or
fleets within an averaging set is
negative.
(iii) Positive credits, other than
advanced technology credits, generated
and calculated within an averaging set
may only be used to offset negative
credits within the same averaging set.
(iv) Manufacturers may certify one or
more vehicle families (or subfamilies) to
an FEL above the applicable fuel
consumption standard, subject to any
applicable FEL caps and other
provisions allowed by EPA in 40 CFR
parts 1036 and 1037, if the manufacturer
shows in its application for certification
to EPA that its projected balance of all
FCC transactions in that model year is
greater than or equal to zero or that a
negative balance is allowed by EPA
under 40 CFR 1036.745 and 1037.745.
(v) If a manufacturer certifies a
vehicle family to an FEL that exceeds
the otherwise applicable standard, it
must obtain enough FCC to offset the
vehicle family’s deficit by the due date
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of its final report required in § 535.8.
The emission credits used to address the
deficit may come from other vehicle
families that generate FCCs in the same
model year (or from the next three
subsequent model years), from banked
FCCs from previous model years, or
from FCCs generated in the same or
previous model years that it obtained
through trading.
(vi) Manufacturers may certify a
vehicle or engine family using an FEL
(as described in § 535.6) below the fuel
consumption standard (as described in
§ 535.5) and choose not to generate
conventional fuel consumption credits
for that family. Manufacturers do not
need to calculate fuel consumption
credits for those families and do not
need to submit or keep the associated
records described in § 535.8 for these
families. Manufacturers participating in
NHTSA’s FCC program must provide
reports as specified in § 535.8.
(3) Banking. Banking is the retention
of surplus FCC in an averaging set by
the manufacturer for use in future
model years for the purpose of averaging
or trading.
(i) Surplus credits may be banked by
the manufacturer for use in future
model years, or traded, given the
restriction that the credits have an
expiration date of five model years after
the year in which the credits are
generated. For example, banked credits
earned in model year 2014 may be
utilized through model year 2019.
Surplus credits will become banked
credits unless a manufacturer contacts
NHTSA to expire its credits.
(ii) Surplus credits become earned or
usable banked FCCs when the
manufacturer’s final report is approved
by both agencies. However, the agencies
may revoke these FCCs at any time if
they are unable to verify them after
reviewing the manufacturer’s reports or
auditing its records.
(iii) Banked FCC retain the
designation from the averaging set and
model year in which they were
generated.
(iv) Banked credits retain the
designation of the averaging set in
which they were generated.
(4) Trading. Trading is a transaction
that transfers banked family regulatory
subcategory or averaging set fuel
consumption credits. Tractor, vocational
vehicle and engine manufacturers may
trade credits generated for vehicle or
engine families or subfamilies while
manufacturers of heavy-duty pickup
trucks and vans certified as complete
vehicles may trade credit credits
generated for averaging sets. A
manufacturer may use traded FCCs for
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averaging, banking, or further trading
transactions.
(i) Manufacturers may only trade
banked credits to other manufacturers to
use for compliance with fuel
consumption standards. Traded FCCs,
other than advanced technology credits,
may be used only within the averaging
set in which they were generated.
Manufacturers may only trade credits to
other entities for the purpose of expiring
credits.
(ii) Advanced technology credits can
be traded across different averaging sets.
(iii) The agencies may revoke traded
FCCs at any time if they are unable to
verify them after reviewing the
manufacturer’s reports or auditing its
records.
(iv) If a negative FCC balance results
from a transaction, both the buyer and
seller are liable, except in cases the
agencies deem to involve fraud. See
§ 535.9 for cases involving fraud. EPA
also may suspend, revoke or void the
certificates of all vehicle families
participating in a trade that results in a
manufacturer having a negative balance
of emission credits. See 40 CFR
1037.745 and § 535.3(j).
(v) Manufacturers with deficits or
projecting deficits before or during a
production model year may not trade
credits until its available credits exceed
the deficit. Manufacturers with a deficit
may not trade credits if the deadline to
offset that credit deficit has passed.
(5) Credit deficit (or credit shortfall).
A credit shortfall or deficit occurs when
the sum of the manufacturer’s generated
credits for engines or vehicle families or
fleets within an averaging set is
negative. Credit shortfalls must be offset
by an available credit surplus within
three model years after the shortfall was
incurred. If the shortfall cannot be
offset, the manufacturer is liable for
civil penalties as discussed in § 535.9.
(6) FCC credit plan. (i) Each model
year manufacturers submit credit plan
in their certificates of conformity as
required in 40 CFR 1036.725(b)(2) and
40 CFR 1037.725(b)(2). The plan is
required to contain equivalent fuel
consumption information in accordance
§ 535.8(c). The plan must include:
(A) Detailed calculations of projected
emission and fuel consumption credits
(positive or negative) based on projected
U.S.-directed production volumes. The
agencies may require a manufacturer to
include similar calculations from its
other engine or vehicle families to
project its net credit balances for the
model year. If a manufacturer projects
negative emission and/or fuel
consumption credits for a family, it
must state the source of positive
emission and/or fuel consumption
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credits it expects to use to offset the
negative credits demonstrating how it
plans to resolve any credit deficits that
might occur for a model year within a
period of up to three model years after
that deficit has occurred.
(B) Actual emissions and fuel
consumption credit balances, credit
transactions, and credit trades.
(i) Manufacturers are required to
provide updated credit plans after
receiving their final verified reports
from EPA and NHTSA after the end of
each model year.
(ii) The agencies may determine that
a manufacturer’s plan is unreasonable or
unrealistic based on a consideration of
past and projected use of specific
technologies, the historical sales mix of
its vehicle models, subsequent failure to
follow any submitted plans, and limited
expected access to traded credits.
(iii) The agencies may also consider
the plan unreasonable if the
manufacturer’s credit deficit increases
from one model year to the next. The
agencies may require that the
manufacturers must send interim
reports describing its progress toward
resolving its credit deficit over the
course of a model year.
(iv) If NHTSA determines that a
manufacturers plan is unreasonable or
unrealistic, the manufacturer is deemed
as not comply with fuel consumption
standards as specified in § 535.10(c) and
the manufacturer may be liable for civil
penalties.
(7) Revoked credits. NHTSA may
revoke fuel consumption credits if
unable to verify any information after
auditing reports or records or
conducting confirmatory testing. In the
cases where EPA revokes emissions CO2
credits, NHTSA will revoke the
equivalent amount of fuel consumption
credits.
(8) Transition to Phase 2 standards.
The following provisions allow for
enhanced use of fuel consumption
credits from Phase 1 tractors and
vocational vehicles for meeting the
Phase 2 standards:
(i) Fuel consumption credits a
manufacturer generates for light and
medium heavy-duty vocational vehicles
in model years 2018 through 2021 may
be used through model year 2027,
instead of being limited to a five-year
credit life as specified in this part.
(ii) The manufacturer may use the offcycle provisions of paragraph (f) of this
section to apply technologies to Phase 1
vehicles as follows:
(A) A manufacturer may apply an
improvement factor of 0.988 for tractors
and vocational vehicles with automatic
tire inflation systems on all axles.
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(B) For vocational vehicles with
automatic engine shutdown systems
that conform with 40 CFR 1037.660, a
manufacturer may apply an
improvement factor of 0.95.
(C) For vocational vehicles with stopstart systems that conform with 40 CFR
1037.660, a manufacturer may apply an
improvement factor of 0.92.
(D) For vocational vehicles with
neutral-idle systems conforming with 40
CFR 1037.660, manufacturers may apply
an improvement factor of 0.98.
Manufacturers may adjust this
improvement factor if we approve a
partial reduction under 40 CFR
1037.660(a)(2); for example, if the
manufacturer’s design reduces fuel
consumption by half as much as shifting
to neutral, it may apply an improvement
factor of 0.99.
(9) Credits for small business
manufacturers. Small manufacturers
may generate fuel consumption credits
for natural gas-fueled vocational
vehicles as follows:
(i) Small manufacturers may certify
their vehicles instead of relying on the
exemption of § 535.3.
(ii) Use Phase 1 GEM to determine a
fuel consumption level for vehicle, then
multiply this value by the engine’s FCL
for fuel consumption and divide by the
engine’s applicable fuel consumption
standard.
(iii) Use the value determined in
paragraph (a)(ii) of this section in the
credit equation specified in paragraph
(c) of this section in place of the term
(Std –FEL)
(iv) The following provisions apply
uniquely to small businesses under the
custom-chassis standards of
§ 535.5(b)(6):
(A) Manufacturers may use fuel
consumption credits generated under
paragraph (c) of this section, including
banked or traded credits from any
averaging set. Such credits remain
subject to other limitations that apply
under this part.
(B) Manufacturers may produce up to
200 drayage tractors in a given model
year to the standards described in
§ 535.5(b)(6) for ‘‘other buses’’. Treat
these drayage tractors as being in their
own averaging set. This limit applies
with respect to vehicles produced by the
parent manufacturer and its owned
subordinate companies.
(10) Certifying non-gasoline engines.
A manufacturer producing non-gasoline
engines complying with model year
2021 or later medium heavy-duty sparkignition standards may not generate fuel
consumption credits. Only
manufacturers producing gasoline
engines certifying to spark-ignition
standards can generate fuel
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consumption credits under paragraph
(d) of this section.
(11) Unless the regulations explicitly
allow it, manufacturers may not
calculate Phase 1 fuel consumption
credits more than once for compliance.
For example, if a manufacturer
generates Phase 1 fuel consumption
credits for a given hybrid vehicle under
this part, no one may generate fuel
consumption credits for the associated
hybrid engine under 40 CFR part 1036.
However, Phase 1 credits could be
generated for identical engines used in
vehicles that did not generate engine
credits.
(b) ABT provisions for heavy-duty
pickup trucks and vans. (1) Calculate
fuel consumption credits in a model
year for one fleet of conventional heavyduty pickup trucks and vans and if
designated by the manufacturer another
consisting of advance technology
vehicles for the averaging set as defined
in § 535.4. Calculate credits for each
fleet separately using the following
equation:
Total MY Fleet FCC (gallons) =
(Std¥Act) × (Volume) × (UL) × (102)
Where:
Std = Fleet average fuel consumption
standard (gal/100 mile).
Act = Fleet average actual fuel consumption
value (gal/100 mile).
Volume = the total U.S.-directed production
of vehicles in the regulatory subcategory.
UL = the useful life for the regulatory
subcategory.
The useful life value for heavypickup trucks and vans manufactured
for model years 2013 through 2020 is
equal to the 120,000 miles. The useful
life for model years 2021 and later is
equal to 150,000 miles.
(2) Adjust the fuel consumption
performance of subconfigurations with
advanced technology for determining
the fleet average actual fuel
consumption value as specified in
paragraph (f)(1) of this section and 40
CFR 86.1819–14(d)(7). Advanced
technology vehicles can be separated in
a different fleet for the purpose of
applying credit incentives as described
in paragraph (f)(1) of this section.
(3) Adjust the fuel consumption
performance for subconfigurations with
innovative technology. A manufacturer
is eligible to increase the fuel
consumption performance of heavyduty pickup trucks and vans in
accordance with procedures established
by EPA set forth in 40 CFR part 600. The
eligibility of a manufacturer to increase
its fuel consumption performance
through use of an off-cycle technology
requires an application request made to
EPA and NHTSA in accordance with 40
CFR 86.1869–12 and an approval
granted by the agencies. For off-cycle
technologies that are covered under 40
CFR 86.1869–12, NHTSA will
collaborate with EPA regarding
NHTSA’s evaluation of the specific offcycle technology to ensure its impact on
fuel consumption and the suitability of
using the off-cycle technology to adjust
fuel consumption performance. NHTSA
will provide its views on the suitability
of the technology for that purpose to
EPA. NHTSA will apply the criteria in
paragraph (f)(2) of this section in
granting or denying off- cycle requests.
(4) Fuel consumption credits may be
generated for vehicles certified in model
year 2013 to the model year 2014
standards in § 535.5(a). If a
manufacturer chooses to generate CO2
emission credits under EPA’s provisions
in 40 CFR part 86, it may also
voluntarily generate early credits under
the NHTSA fuel consumption program.
To do so, a manufacturer must certify its
entire U.S.-directed production volume
of vehicles in its fleet. The same
production volume restrictions
specified in 40 CFR 1037.150(a)(2)
relating to when test groups are certified
apply to the NHTSA early credit
provisions. Credits are calculated as
specified in paragraph (b)(3) of this
section relative to the fleet standard that
would apply for model year 2014 using
the model year 2013 production
volumes. Surplus credits generated
under this paragraph (b)(4) are available
for banking or trading. Credit deficits for
an averaging set prior to model year
2014 do not carry over to model year
2014. These credits may be used to
show compliance with the standards of
this part for 2014 and later model years.
Once a manufacturer opts into the
NHTSA program, they must stay in the
program for all of the optional model
years and remain standardized with the
same implementation approach being
followed to meet the EPA CO2 emission
program.
(5) Calculate the averaging set credit
value by summing together the fleet
credits for conventional and advanced
technology vehicles including any
adjustments for innovative technologies.
Manufacturers may sum conventional
and innovative technology credits
before adding any advanced technology
credits in each averaging set.
(6) For credits that manufacturers
calculate based on a useful life of
120,000 miles, multiply any banked
credits carried forward for use in model
year 2021 and later by 1.25. For credit
deficits that a manufacturer calculates
based on a useful life of 120,000 miles
and that it offsets with credits originally
earned in model year 2021 and later, it
multiplies the credit deficit by 1.25.
(c) ABT provisions for vocational
vehicles and tractors. (1) Calculate the
fuel consumption credits in a model
year for each participating family or
subfamily consisting of conventional
vehicles in each averaging set (as
defined in § 535.4) using the equation in
this section. Each designated vehicle
family or subfamily has a ‘‘family
emissions limit’’ (FEL) that is compared
to the associated regulatory subcategory
standard. An FEL that falls below the
regulatory subcategory standard creates
‘‘positive credits,’’ while fuel
consumption level of a family group
above the standard creates a ‘‘negative
credits.’’ The value of credits generated
for each family or subfamily in a model
year is calculated as follows and must
be rounded to nearest whole number:
Vehicle Family FCC (gallons) =
(Std¥FEL) × (Payload) × (Volume)
× (UL) × (103)
Where:
Std = the standard for the respective vehicle
family regulatory subcategory (gal/1000
ton-mile).
FEL = family emissions limit for the vehicle
family (gal/1000 ton-mile).
Payload = the prescribed payload in tons for
each regulatory subcategory as shown in
the following table:
Payload
(tons)
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Regulatory subcategory
Vocational LHD Vehicles .............................................................................................................................................................
Vocational MHD Vehicles ............................................................................................................................................................
Vocational HHD Vehicles ............................................................................................................................................................
MDH MHD Tractors .....................................................................................................................................................................
HHD Tractors, other than heavy-haul Tractors ...........................................................................................................................
Heavy-haul Tractors ....................................................................................................................................................................
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5.60
7.5
12.50
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Volume = the number of U.S.-directed
production volume of vehicles in the
corresponding vehicle family.
UL = the useful life for the regulatory
subcategory (miles) as shown in the
following table:
Regulatory subcategory
UL (miles)
LHD Vehicles ...............................................................................................................................................................................
110,000 (Phase 1).
150,000 (Phase 2).
185,000.
435,000.
Vocational MHD Vehicles and tractors at or below 33,000 pounds GVWR ..............................................................................
Vocation HHD Vehicles and tractors at or above 33,000 pounds GVWR .................................................................................
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(i) Calculate the value of credits
generated in a model year for each
family or subfamily consisting of
vehicles with advanced technology
vehicles in each averaging set using the
equation above and the guidelines
provided in paragraph (f)(1) of this
section. Manufacturers may generate
credits for advanced technology
vehicles using incentives specified in
paragraph (f)(1) of this section.
(ii) Calculate the value of credits
generated in a model year for each
family or subfamily consisting of
vehicles with off-cycle technology
vehicles in each averaging set using the
equation above and the guidelines
provided in paragraph (f)(2) of this
section.
(2) Manufacturers must sum all
negative and positive credits for each
vehicle family within each applicable
averaging set to obtain the total credit
balance for the model year before
rounding. The sum of fuel
consumptions credits must be rounded
to the nearest gallon. Calculate the total
credits generated in a model year for
each averaging set using the following
equation:
Total averaging set MY credits = S
Vehicle family credits within each
averaging set
(3) Manufacturers can sum
conventional and innovative technology
credits before adding any advanced
technology credits in each averaging set.
(4) If a manufacturer chooses to
generate CO2 emission credits under
EPA provisions of 40 CFR 1037.150(a),
it may also voluntarily generate early
credits under the NHTSA fuel
consumption program as follows:
(i) Fuel consumption credits may be
generated for vehicles certified in model
year 2013 to the model year 2014
standards in § 535.5(b) and (c). To do so,
a manufacturer must certify its entire
U.S.-directed production volume of
vehicles. The same production volume
restrictions specified in 40 CFR
1037.150(a)(1) relating to when test
groups are certified apply to the NHTSA
early credit provisions. Credits are
calculated as specified in paragraph
(c)(11) of this section relative to the
standards that would apply for model
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year 2014. Surplus credits generated
under this paragraph (c)(4) may be
increased by a factor of 1.5 for
determining total available credits for
banking or trading. For example, if a
manufacturer has 10 gallons of surplus
credits for model year 2013, it may bank
15 gallons of credits. Credit deficits for
an averaging set prior to model year
2014 do not carry over to model year
2014. These credits may be used to
show compliance with the standards of
this part for 2014 and later model years.
Once a manufacturer opts into the
NHTSA program they must stay in the
program for all of the optional model
years and remain standardized with the
same implementation approach being
followed to meet the EPA CO2 emission
program.
(ii) A tractor manufacturer may
generate fuel consumption credits for
the number of additional SmartWay
designated tractors (relative to its MY
2012 production), provided that credits
are not generated for those vehicles
under paragraph (c)(4)(i) of this section.
Calculate credits for each regulatory
sub-category relative to the standard
that would apply in model year 2014
using the equations in paragraph (c)(2)
of this section. Use a production volume
equal to the number of verified model
year 2013 SmartWay tractors minus the
number of verified model year 2012
SmartWay tractors. A manufacturer may
bank credits equal to the surplus credits
generated under this paragraph
multiplied by 1.50. A manufacturer’s
2012 and 2013 model years must be
equivalent in length. Once a
manufacturer opts into the NHTSA
program they must stay in the program
for all of the optional model years and
remain standardized with the same
implementation approach being
followed to meet the EPA CO2 emission
program.
(5) If a manufacturer generates credits
from vehicles certified for advanced
technology in accordance with
paragraph (e)(1) of this section, a
multiplier of 1.5 can be used, but this
multiplier cannot be used on the same
credits for which the early credit
multiplier is used.
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(6) For model years 2012 and later,
manufacturers may generate or use fuel
consumption credits for averaging to
demonstrate compliance with the
alternative standards as described in
§ 535.5(b)(6) of this part. Manufacturers
can specify a Family Emission Limit
(FEL) for fuel consumption for each
vehicle subfamily. The FEL may not be
less than the result of emissions and
fuel consumption modeling as described
in 40 CFR 1037.520 and § 535.6. These
FELs serve as the fuel consumption
standards for the vehicle subfamily
instead of the standards specified in this
§ 535.5(b)(6). Manufacturers may not
use averaging for motor homes, coach
buses, emergency vehicles or concrete
mixers meeting standards under
§ 535.5(b)(5).
(7) Manufacturers may not use
averaging for vehicles meeting standards
§ 535.5(b)(6)(iv) through (vi), and
manufacturers may not use fuel
consumption credits for banking or
trading for any vehicles certified under
§ 535.5(b)(6).
(8) Manufacturers certifying any
vehicles under § 535.5(b)(6) must
consider each separate vehicle type (or
group of vehicle types) as a separate
averaging set.
(d) ABT provisions for heavy-duty
engines. (1) Calculate the fuel
consumption credits in a model year for
each participating family or subfamily
consisting of engines in each averaging
set (as defined in § 535.4) using the
equation in this section. Each
designated engine family has a ‘‘family
certification level’’ (FCL) which is
compared to the associated regulatory
subcategory standard. A FCL that falls
below the regulatory subcategory
standard creates ‘‘positive credits,’’
while fuel consumption level of a family
group above the standard creates a
‘‘credit shortfall.’’ The value of credits
generated in a model year for each
engine family or subfamily is calculated
as follows and must be rounded to
nearest whole number:
Engine Family FCC (gallons) =
(Std¥FCL) × (CF) × (Volume) × (UL)
× (102)
Where:
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equivalent mileage of the applicable test
cycle. For engines subject to sparkignition heavy-duty standards, the
equivalent mileage is 6.3 miles. For
engines subject to compression-ignition
heavy-duty standards, the equivalent
mileage is 6.5 miles.
Std = the standard for the respective engine
regulatory subcategory (gal/100 hp-hr).
FCL = family certification level for the engine
family (gal/100 hp-hr).
CF= a transient cycle conversion factor in hphr/mile which is the integrated total
cycle horsepower-hour divided by the
Volume = the number of engines in the
corresponding engine family.
UL = the useful life of the given engine
family (miles) as shown in the following
table:
Regulatory subcategory
UL
(miles)
SI and CI LHD Engines ...............................................................................................................................................................
120,000 (Phase 1).
150,000 (Phase 2).
185,000.
435,000.
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CI MHD Engines .........................................................................................................................................................................
CI HHD Engines ..........................................................................................................................................................................
(i) Calculate the value of credits
generated in a model year for each
family or subfamily consisting of
engines with advanced technology
vehicles in each averaging set using the
equation above and the guidelines
provided in paragraph (f)(1) of this
section. Manufacturers may generate
credits for advanced technology
vehicles using incentives specified in
paragraph (f)(1) of this section.
(ii) Calculate the value of credits
generated in a model year for each
family or subfamily consisting of
engines with off-cycle technology
vehicles in each averaging set using the
equation above and the guidelines
provided in paragraph (f)(2) of this
section.
(2) Manufacturers shall sum all
negative and positive credits for each
engine family within the applicable
averaging set to obtain the total credit
balance for the model year before
rounding. The sum of fuel
consumptions credits should be
rounded to the nearest gallon.
Calculate the total credits generated in
a model year for each averaging set
using the following equation:
Total averaging set MY credits = S
Engine family credits within each
averaging set
(3) The provisions of this section
apply to manufacturers utilizing the
compression-ignition engine voluntary
alternate standard provisions specified
in § 535.5(d)(4) as follows:
(i) Manufacturers may not certify
engines to the alternate standards if they
are part of an averaging set in which
they carry a balance of banked credits.
For purposes of this section,
manufacturers are deemed to carry
credits in an averaging set if they carry
credits from advance technology that are
allowed to be used in that averaging set.
(ii) Manufacturers may not bank fuel
consumption credits for any engine
family in the same averaging set and
model year in which it certifies engines
to the alternate standards. This means a
manufacturer may not bank advanced
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technology credits in a model year it
certifies any engines to the alternate
standards.
(iii) Note that the provisions of
paragraph (d)(10) of this section apply
with respect to credit deficits generated
while utilizing alternate standards.
(4) Where a manufacturer has chosen
to comply with the EPA alternative
compression-ignition engine phase-in
standard provisions in 40 CFR
1036.150(e), and has optionally decided
to follow the same path under the
NHTSA fuel consumption program, it
must certify all of its model year 2013
compression-ignition engines within a
given averaging set to the applicable
alternative standards in § 535.5(d)(5).
Engines certified to these standards are
not eligible for early credits under
paragraph (d)(14) of this section. Credits
are calculated using the same equation
provided in paragraph (d)(11) of this
section.
(5) If a manufacturer chooses to
generate early CO2 emission credits
under EPA provisions of 40 CFR
1036.150, it may also voluntarily
generate early credits under the NHTSA
fuel consumption program. Fuel
consumption credits may be generated
for engines certified in model year 2013
(2015 for spark-ignition engines) to the
standards in § 535.5(d). To do so, a
manufacturer must certify its entire
U.S.-directed production volume of
engines except as specified in 40 CFR
1036.150(a)(2). Credits are calculated as
specified in paragraph (d)(11) of this
section relative to the standards that
would apply for model year 2014 (2016
for spark-ignition engines). Surplus
credits generated under this paragraph
(d)(3) may be increased by a factor of 1.5
for determining total available credits
for banking or trading. For example, if
a manufacturer has 10 gallons of surplus
credits for model year 2013, it may bank
15 gallons of credits. Credit deficits for
an averaging set prior to model year
2014 (2016 for spark-ignition engines)
do not carry over to model year 2014
(2016 for spark-ignition engines). These
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credits may be used to show compliance
with the standards of this part for 2014
and later model years. Once a
manufacturer opts into the NHTSA
program they must stay in the program
for all of the optional model years and
remain standardized with the same
implementation approach being
followed to meet the EPA CO2 emission
program.
(6) Manufacturers may generate fuel
consumption credits from an engine
family subject to spark-ignition
standards for exchanging with other
engine families only if the engines in
the family are gasoline-fueled.
(7) Engine credits generated for
compression-ignition engines in the
2020 and earlier model years may be
used in model year 2021 and later as
follows:
(i) For credit-generating engines
certified to the tractor engine standards
in § 535.5(d), you may use credits
calculated relative to the tractor engine
standards.
(ii) For credit-generating engines
certified to the vocational engine
standards in § 535.5(d), you may use
credits calculated relative to the
following fuel consumption levels:
(A) Medium Heavy-Duty Engines =
5.4813 gallons/100 hp-hr.
(B) Heavy Heavy-Duty Engines =
5.1572 gallons/100 hp-hr.
(C) To transfer Phase 1 credits for use
in the Phase 2 fuel consumption
program, manufacturers must
recalculate credit values for the Phase 1
model years by substituting the
standards in paragraphs (d)(7)(ii)(A) and
(B) of this section in the credit equation
specified in § 535.5(d)(1).
(8) Engine families manufacturers
certify with a nonconformance penalty
under 40 CFR part 86, subpart L, and
may not generate fuel consumption
credits.
(9) Alternate transition option for
Phase 2 engine standards. The
following provisions allow for enhanced
generation and use of fuel consumption
credits for manufacturers complying
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duty pickup trucks and vans, 40 CFR
1036.740 for engines and 40 CFR
1037.740 for tractors and vocational
vehicles. The specified limit does not
cap the amount of advanced technology
credits that can be used across averaging
sets within the same service class group.
Advanced technology credits can be
used to offset negative credits in the
same averaging set or other averaging
sets. A manufacturer must first apply
advanced technology credits to any
deficits in the same averaging set before
applying them to other averaging.
(A) Heavy-duty pickup trucks and
vans. For advanced technology systems
(hybrid vehicles with regenerative
braking, vehicles equipped with
Rankine-cycle engines and fuel cell
vehicles), calculate fleet-average
performance rates consistent with good
engineering judgment and the
provisions of 40 CFR 86.1819–14 and
86.1865.
Credit life for transition
option for Phase 2
(B) Tractors and vocational vehicles.
Model year
engine standards
For advanced technology system (hybrid
(years)
vehicles with regenerative braking,
2018 ......................
12 vehicles equipped with Rankine-cycle
2019 ......................
11 engines and fuel cell vehicles), calculate
2020 ......................
10 the advanced technology credits as
2021 ......................
9 follows:
2022 ......................
8
(1) Measure the effectiveness of the
2023 ......................
7 advanced system by conducting A to B
2024 ......................
6 testing a vehicle equipped with the
2025 and later ......
5 advanced system and an equivalent
conventional system in accordance with
(e) Additional credit provisions.
40 CFR 1037.615.
(1) Advanced technology credits.
(2) For purposes of this paragraph (e),
(i) For the Phase 1 program,
a conventional vehicle is considered to
manufacturers of heavy-duty pickup
be equivalent if it has the same
trucks and vans, vocational vehicles,
footprint, intended vehicle service class,
tractors and the associated engines
aerodynamic drag, and other relevant
showing improvements in CO2
factors not directly related to the
emissions and fuel consumption using
advanced system powertrain. If there is
hybrid vehicles with regenerative
no equivalent vehicle, the manufacturer
braking, vehicles equipped with
may create and test a prototype
Rankine-cycle engines, electric vehicles equivalent vehicle. The conventional
and fuel cell vehicles are eligible for
vehicle is considered Vehicle A, and the
advanced technology credits.
advanced technology vehicle is
Manufacturers shall use sound
considered Vehicle B.
engineering judgment to determine the
(3) The benefit associated with the
performance of the vehicle or engine
advanced system for fuel consumption
with advanced technology. Advanced
is determined from the weighted fuel
technology credits for vehicles or
consumption results from the chassis
engines complying with Phase 1
tests of each vehicle using the following
standards may be increased by a 1.5
equation:
multiplier. Manufacturers may not
Benefit (gallon/1000 ton mile) =
apply this multiplier in addition to any
Improvement Factor × GEM Fuel
early-credit multipliers. The maximum
Consumption Result_B
amount of credits a manufacturer may
Where:
bring into the service class group that
contains the heavy-duty pickup and van Improvement Factor = (Fuel Consumption_
A¥Fuel Consumption_B)/(Fuel
averaging set is 5.89·106 gallons (for
Consumption_A)
advanced technology credits based upon
Fuel Consumption Rates A and B are the
compression-ignition engines) or
gallons per 1000 ton-mile of the conventional
6.76·106 gallons (for advanced
and advanced vehicles, respectively as
technology credits based upon sparkmeasured under the test procedures specified
ignition engines) per model year as
by EPA. GEM Fuel Consumption Result B is
specified in 40 CFR part 86 for heavythe estimated gallons per 1000 ton-mile rate
jspears on DSK121TN23PROD with PROPOSALS2
with engines standards in accordance
with § 535.7(d)(11):
(i) If a manufacturer is eligible to
certify all of its model year 2020 engines
within the averaging set to the tractor
and vocational vehicle engine standards
in § 535.5(d)(11) and the requirements
applicable to model year 2021 engines,
the banked and traded fuel consumption
credits generated for model year 2018
through 2024 engines may be used
through model year 2030 as specified in
paragraph (d)(9)(ii) of this section or
through a five-year credit life,
whichever is later.
(ii) Banked and traded fuel
consumption credits generated under
this paragraph (d)(9) for model year
2018 through 2024 engines may be used
through model year 2030 with the
extended credit life values shown in the
table:
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56193
resulting from emission modeling of the
advanced vehicle as specified in 40 CFR
1037.520 and § 535.6(b).
(4) Calculate the benefit in credits
using the equation in paragraph (c) of
this section and replacing the term (StdFEL) with the benefit.
(5) For electric vehicles calculate the
fuel consumption credits using an FEL
of 0 g/1000ton-mile.
(C) Heavy-duty engines. This section
specifies how to generate advanced
technology-specific fuel consumption
credits for hybrid powertrains that
include energy storage systems and
regenerative braking (including
regenerative engine braking) and for
engines that include Rankine-cycle (or
other bottoming cycle) exhaust energy
recovery systems.
(1) Pre-transmission hybrid
powertrains are those engine systems
that include features that recover and
store energy during engine motoring
operation but not from the vehicle
wheels. These powertrains are tested
using the hybrid engine test procedures
of 40 CFR part 1065 or using the posttransmission test procedures.
(2) Post-transmission hybrid
powertrains are those powertrains that
include features that recover and store
energy from braking at the vehicle
wheels. These powertrains are tested by
simulating the chassis test procedure
applicable for hybrid vehicles under 40
CFR 1037.550.
(3) Test engines that include Rankinecycle exhaust energy recovery systems
according to the test procedures
specified in 40 CFR part 1036, subpart
F, unless EPA approves the
manufacturer’s alternate procedures.
(D) Credit calculation. Calculate
credits as specified in paragraph (c) of
this section. Credits generated from
engines and powertrains certified under
this section may be used in other
averaging sets as described in 40 CFR
1036.740(d).
(ii) There are no separate credit
allowances for advanced technology
vehicles in the Phase 2 program.
Instead, vehicle families containing
plug-in battery electric hybrids, allelectric, and fuel cell vehicles certifying
to Phase 2 vocational and tractor
standards may multiply credits by a
multiplier of:
(A) 3.5 times for plug-in hybrid
electric vehicles;
(B) 4.5 times for all-electric vehicles;
and
(C) 5.5 times for fuel cell vehicles.
(D) Incentivized credits for vehicles
equipped with advanced technologies
maintain the same credit flexibilities
and restrictions as conventional credits
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specified in paragraph (a) of this section
during the Phase 2 program.
(E) For vocational vehicles and
tractors subject to Phase 2 standards,
create separate vehicle families if there
is a credit multiplier for advanced
technology; group those vehicles
together in a vehicle family if they use
the same multiplier.
(F) For Phase 2 plug-in hybrid electric
vehicles and for fuel cells powered by
any fuel other than hydrogen, calculate
fuel consumption credits using an FEL
based on equivalent emission
measurements from powertrain testing.
Phase 2 advanced-technology credits do
not apply for hybrid vehicles that have
no plug-in capability.
(2) Innovative and off-cycle
technology credits. This provision
allows fuel saving innovative and offcycle engine and vehicle technologies to
generate fuel consumption credits
comparable to CO2 emission credits
consistent with the provisions of 40 CFR
86.1819–14(d)(13) (for heavy-duty
pickup trucks and vans), 40 CFR
1036.610 (for engines), and 40 CFR
1037.610 (for vocational vehicles and
tractors).
(i) For model years 2013 through
2020, manufacturers may generate
innovative technology credits for
introducing technologies that were not
in-common use for heavy-duty tractor,
vocational vehicles or engines before
model year 2010 and that are not
reflected in the EPA specified test
procedures. Upon identification and
joint approval with EPA, NHTSA will
allow equivalent fuel consumption
credits into its program to those allowed
by EPA for manufacturers seeking to
obtain innovative technology credits in
a given model year. Such credits must
remain within the same regulatory
subcategory in which the credits were
generated. NHTSA will adopt fuel
consumption credits depending upon
whether—
(A) The technology has a direct
impact upon reducing fuel consumption
performance; and
(B) The manufacturer has provided
sufficient information to make sound
engineering judgments on the impact of
the technology in reducing fuel
consumption performance.
(ii) For model years 2021 and later,
manufacturers may generate off-cycle
technology credits for introducing
technologies that are not reflected in the
EPA specified test procedures. Upon
identification and joint approval with
EPA, NHTSA will allow equivalent fuel
consumption credits into its program to
those allowed by EPA for manufacturers
seeking to obtain innovative technology
credits in a given model year. Such
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credits must remain within the same
regulatory subcategory in which the
credits were generated. NHTSA will
adopt fuel consumption credits
depending upon whether—
(A) The technology meets paragraph
(f)(2)(i)(A) and (B) of this section.
(B) For heavy-duty pickup trucks and
vans, manufacturers using the 5-cycle
test to quantify the benefit of a
technology are not required to obtain
approval from the agencies to generate
results.
(iii) The following provisions apply to
all innovative and off-cycle
technologies:
(A) Technologies found to be
defective, or identified as a part of
NHTSA’s safety defects program, and
technologies that are not performing as
intended will have the values of
approved off-cycle credits removed from
the manufacturer’s credit balance.
(B) Approval granted for innovative
and off-cycle technology credits under
NHTSA’s fuel efficiency program does
not affect or relieve the obligation to
comply with the Vehicle Safety Act (49
U.S.C. Chapter 301), including the
‘‘make inoperative’’ prohibition (49
U.S.C. 30122), and all applicable
Federal motor vehicle safety standards
issued thereunder (FMVSSs) (49 CFR
part 571). In order to generate off-cycle
or innovative technology credits
manufacturers must state—
(1) That each vehicle equipped with
the technology for which they are
seeking credits will comply with all
applicable FMVSS(s); and
(2) Whether or not the technology has
a fail-safe provision. If no fail-safe
provision exists, the manufacturer must
explain why not and whether a failure
of the innovative technology would
affect the safety of the vehicle.
(C) Manufacturers requesting approval
for innovative technology credits are
required to provide documentation in
accordance with 40 CFR 86.1869–12,
1036.610, and 1037.610.
(D) Credits will be accepted on a onefor-one basis expressed in terms of
gallons in comparison to those approved
by EPA.
(E) For the heavy-duty pickup trucks
and vans, the average fuel consumption
will be calculated as a separate credit
amount (rounded to the nearest whole
number) using the following equation:
Off-cycle FC credits = (CO2 Credit/CF) ×
100 × Production × VLM
Where:
CO2 Credits = the credit value in grams per
mile determined in 40 CFR 86.1869–
12(c)(3), (d)(1), (d)(2) or (d)(3).
CF = conversion factor, which for sparkignition engines is 8,887 and for
compression-ignition engines is 10,180.
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Production = the total production volume for
the applicable category of vehicles.
VLM = vehicle lifetime miles, which for 2b–
3 vehicles shall be 150,000 for the Phase
2 program.
The term (CO2 Credit/CF) should be
rounded to the nearest 0.0001
(F) NHTSA will not approve
innovative technology credits for
technology that is related to crashavoidance technologies, safety critical
systems or systems affecting safetycritical functions, or technologies
designed for the purpose of reducing the
frequency of vehicle crashes.
(iv) Manufacturers normally may not
calculate off-cycle credits or
improvement factors under this section
for technologies represented by GEM,
but the agencies may allow a
manufacturer to do so by averaging
multiple GEM runs for special
technologies for which a single GEM
run cannot accurately reflect in-use
performance. For example, if a
manufacturer use an idle-reduction
technology that is effective 80 percent of
the time, the agencies may allow a
manufacturer to run GEM with the
technology active and with it inactive,
and then apply an 80% weighting factor
to calculate the off-cycle credit or
improvement factor. A may need to
perform testing to establish proper
weighting factors or otherwise quantify
the benefits of the special technologies.
(vi) Carry-over Approval.
Manufacturers may carry-over these
credits into future model years as
described below:
(A) For model years before 2021,
manufacturers may continue to use an
approved improvement factor or credit
for any appropriate engine or vehicle
family in future model years through
2020.
(B) For model years 2021 and later,
manufacturers may not rely on an
approval for model years before 2021.
Manufacturers must separately request
the agencies approval before applying
an improvement factor or credit under
this section for 2021 and later engines
and vehicle, even if the agencies
approve the improvement factor or
credit for similar engine and vehicle
models before model year 2021.
(C) The following restrictions also
apply to manufacturers seeking to
continue to carryover the improvement
factor (not the credit value) if—
(1) The FEL is generated by GEM or
5-cycle testing;
(2) The technology is not changed or
paired with any other off-cycle
technology;
(3) The improvement factor only
applies to approved vehicle or engine
families;
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(4) The agencies do not expect the
technology to be incorporated into GEM
at any point during the Phase 2
program; and
(D) The documentation to carryover
credits that would primarily justify the
difference in fuel efficiency between
real world and compliance protocols is
the same for both Phase 1 and Phase 2
compliance protocols. The agencies
must approve the justification. If the
agencies do not approve the
justification, the manufacturer must
recertify.
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§ 535.8 Reporting and recordkeeping
requirements.
(a) General requirements.
Manufacturers producing heavy-duty
vehicles and engines applicable to fuel
consumption standards in § 535.5, for
each given model year, must submit the
required information as specified in
paragraphs (b) through (h) of this
section.
(1) The information required by this
part must be submitted by the deadlines
specified in this section and must be
based upon all the information and data
available to the manufacturer 30 days
before submitting information.
(2) Manufacturers must submit
information electronically through the
EPA database system as the single point
of entry for all information required for
this national program and both agencies
will have access to the information. In
special circumstances, data may not be
able to be received electronically (i.e.,
during database system development
work). The agencies will inform
manufacturer of the alternatives can be
used for submitting information. The
format for the required information will
be specified by EPA in coordination
with NHTSA.
(3) Manufacturers providing
incomplete reports missing any of the
required information or providing
untimely reports are considered as not
complying with standards (i.e., if goodfaith estimates of U.S.-directed
production volumes for EPA certificates
of conformity are not provided) and are
liable to pay civil penalties in
accordance with 49 U.S.C. 32912.
(4) Manufacturers certifying a vehicle
or engine family using an FEL or FCL
below the applicable fuel consumption
standard as described in § 535.5 may
choose not to generate fuel consumption
credits for that family. In which case,
the manufacturer is not required to
submit reporting or keep the associated
records described in this part for that
family.
(5) Manufacturers must use good
engineering judgment and provide
comparable fuel consumption
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information to that of the information or
data provided to EPA under 40 CFR
86.1865, 1036.250, 1036.730, 1036.825
1037.250, 1037.730, and 1037.825.
(6) Any information that must be sent
directly to NHTSA. In instances in
which EPA has not created an electronic
pathway to receive the information, the
information should be sent through an
electronic portal identified by NHTSA
or through the NHTSA CAFE database
(i.e., information on fuel consumption
credit transactions). If hardcopy
documents must be sent, the
information should be sent to the
Associate Administrator of Enforcement
at 1200 New Jersey Avenue SE, NVS–
200, Office W45–306EOY, Washington,
DC 20590.
(b) Pre-model year reports.
Manufacturers producing heavy-duty
pickup trucks and vans must submit
reports in advance of the model year
providing early estimates demonstrating
how their fleet(s) would comply with
GHG emissions and fuel consumption
standards. Note, the agencies
understand that early model year
reports contain estimates that may
change over the course of a model year
and that compliance information
manufacturers submit prior to the
beginning of a new model year may not
represent the final compliance outcome.
The agencies view the necessity for
requiring early model reports as a
manufacturer’s good faith projection for
demonstrating compliance with
emission and fuel consumption
standards.
(1) Report deadlines. For model years
2013 and later, manufacturer of heavyduty pickup trucks and vans complying
with voluntary and mandatory
standards must submit a pre-model year
report for the given model year as early
as the date of the manufacturer’s annual
certification preview meeting with EPA
and NHTSA, or prior to submitting its
first application for a certificate of
conformity to EPA in accordance with
40 CFR 86.1819–14(d). For example, a
manufacturer choosing to comply in
model year 2014 could submit its premodel year report during its
precertification meeting which could
occur before January 2, 2013, or could
provide its pre-model year report any
time prior to submitting its first
application for certification for the given
model year.
(2) Contents. Each pre-model year
report must be submitted including the
following information for each model
year.
(i) A list of each unique
subconfiguration in the manufacturer’s
fleet describing the make and model
designations, attribute based-values (i.e.,
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GVWR, GCWR, Curb Weight and drive
configurations) and standards;
(ii) The emission and fuel
consumption fleet average standard
derived from the unique vehicle
configurations;
(iii) The estimated vehicle
configuration, test group and fleet
production volumes;
(iv) The expected emissions and fuel
consumption test group results and fleet
average performance;
(v) If complying with MY 2013 fuel
consumption standards, a statement
must be provided declaring that the
manufacturer is voluntarily choosing to
comply early with the EPA and NHTSA
programs. The manufacturers must also
acknowledge that once selected, the
decision cannot be reversed and the
manufacturer will continue to comply
with the fuel consumption standards for
subsequent model years for all the
vehicles it manufacturers in each
regulatory category for a given model
year;
(vi) If complying with MYs 2014,
2015 or 2016 fuel consumption
standards, a statement must be provided
declaring whether the manufacturer will
use fixed or increasing standards in
accordance with § 535.5(a). The
manufacturer must also acknowledge
that once selected, the decision cannot
be reversed and the manufacturer must
continue to comply with the same
alternative for subsequent model years
for all the vehicles it manufacturers in
each regulatory category for a given
model year;
(vii) If complying with MYs 2014 or
2015 fuel consumption standards, a
statement must be provided declaring
that the manufacturer is voluntarily
choosing to comply with NHTSA’s
voluntary fuel consumption standards
in accordance with § 535.5(a)(4). The
manufacturers must also acknowledge
that once selected, the decision cannot
be reversed and the manufacturer will
continue to comply with the fuel
consumption standards for subsequent
model years for all the vehicles it
manufacturers in each regulatory
category for a given model year;
(viii) The list of Class 2b and 3
incomplete vehicles (cab-complete or
chassis complete vehicles) and the
method used to certify these vehicles as
complete pickups and vans identifying
the most similar complete sister- or
other complete vehicles used to derive
the target standards and performance
test results;
(ix) The list of Class 4 and 5
incomplete and complete vehicles and
the method use to certify these vehicles
as complete pickups and vans
identifying the most similar complete or
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sister vehicles used to derive the target
standards and performance test results;
(x) List of loose engines included in
the heavy-duty pickup and van category
and the list of vehicles used to derive
target standards and performance test
results;
(xi) Copy of any notices a vehicle
manufacturer sends to the engine
manufacturer to notify the engine
manufacturers that their engines are
subject to emissions and fuel
consumption standards and that it
intends to use their engines in excluded
vehicles;
(xii) A fuel consumption credit plan
as specified § 535.7(a) identifying the
manufacturers estimated credit
balances, planned credit flexibilities
(i.e., credit balances, planned credit
trading, innovative, advanced and early
credits and etc.) and if needed a credit
deficit plan demonstrating how it plans
to resolve any credit deficits that might
occur for a model year within a period
of up to three model years after that
deficit has occurred; and
(xiii) The supplemental information
specified in paragraph (h) of this
section. [Note: NHTSA may also ask a
manufacturer to provide additional
information, if necessary, to verify
compliance with the fuel consumption
requirements of this regulation.]
(c) Applications for certificate of
conformity. Manufacturers producing
vocational vehicles, tractors and heavyduty engines are required to submit
applications for certificates of
conformity to EPA in accordance with
40 CFR 1036.205 and 1037.205 in
advance of introducing vehicles for
commercial sale. Applications contain
early model year information
demonstrating how manufacturers plan
to comply with GHG emissions. For
model years 2013 and later,
manufacturers of vocational vehicles,
tractors and engine complying with
NHTSA’s voluntary and mandatory
standards must submit applications for
certificates of conformity in accordance
through the EPA database including
both GHG emissions and fuel
consumption information for each given
model year.
(1) Submission deadlines.
Applications are primarily submitted in
advance of the given model year to EPA
but cannot be submitted any later than
December 31 of the given model year.
(2) Contents. Each application for
certificates of conformity submitted to
EPA must include the following
equivalent fuel consumption.
(i) Equivalent fuel consumption
values for emissions CO2 FCLs values
used to certify each engine family in
accordance with 40 CFR 1036.205(e).
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This provision applies only to
manufacturers producing heavy-duty
engines.
(ii) Equivalent fuel consumption
values for emission CO2 data engines
used to comply with emission standards
in 40 CFR 1036.108. This provision
applies only to manufacturers
producing heavy-duty engines.
(iii) Equivalent fuel consumption
values for emissions CO2 FELs values
used to certify each vehicle families or
subfamilies in accordance with 40 CFR
1037.205(k). This provision applies only
to manufacturers producing vocational
vehicles and tractors.
(iv) Report modeling results for ten
configurations in terms of CO2
emissions and equivalent fuel
consumption results in accordance with
40 CFR 1037.205(o). Include modeling
inputs and detailed descriptions of how
they were derived. This provision
applies only to manufacturers
producing vocational vehicles and
tractors.
(v) Credit plans including the fuel
consumption credit plan described in
§ 535.7(a).
(3) Additional supplemental
information. Manufacturers are required
to submit additional information as
specified in paragraph (h) of this section
for the NHTSA program before or at the
same time it submits its first application
for a certificate of conformity to EPA.
Under limited conditions, NHTSA may
also ask a manufacturer to provide
additional information directly to the
Administrator, if necessary, to verify the
fuel consumption requirements of this
regulation.
(d) End of the Year (EOY) and Final
reports. Heavy-duty vehicle and engine
manufacturers participating in the ABT
program are required to submit EOY and
final reports containing information for
NHTSA as specified in paragraph (d)(2)
of this section and in accordance with
40 CFR 86.1865, 1036.730, and
1037.730. Only manufacturers without
credit deficits may decide not to
participate in the ABT or may waive the
requirement to send an EOY report. The
EOY and final reports are used to review
a manufacturer’s preliminary or final
compliance information and to identify
manufacturers that might have a credit
deficit for the given model year. For
model years 2013 and later, heavy-duty
vehicle and engine manufacturers
complying with NHTSA’s voluntary and
mandatory standards must submit EOY
and final reports through the EPA
database including both GHG emissions
and fuel consumption information for
each given model year.
(1) Report deadlines. (i) For model
year 2013 and later, heavy-duty vehicle
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and engine manufacturers complying
with NHTSA voluntary and mandatory
standards must submit EOY reports
through the EPA database including
both GHG emissions and fuel
consumption information within 90
days after the end of the given model
year and no later than March 31 of the
next calendar year.
(ii) For model year 2013 and later,
heavy-duty vehicle and engine
manufacturers complying with NHTSA
voluntary and mandatory standards
must submit final reports through the
EPA database including both GHG
emissions and fuel consumption
information within 270 days after the
end of the given model year and no later
than September 30 of the next calendar
year.
(iii) A manufacturer may ask NHTSA
and EPA to extend the deadline of a
final report by up to 30 days. A
manufacturer unable to provide and
requesting to omit an emissions rate or
fuel consumption value from a final
report must obtain approval from the
agencies prior to the submission
deadline of its final report.
(iv) If a manufacturer expects
differences in the information reported
between the EOY and the final year
report specified in 40 CFR 1036.730 and
1037.730, it must provide the most upto-date fuel consumption projections in
its final report and identify the
information as preliminary.
(v) If the manufacturer cannot provide
any of the required fuel consumption
information, it must state the specific
reason for the insufficiency and identify
the additional testing needed or explain
what analytical methods are believed by
the manufacturer will be necessary to
eliminate the insufficiency and certify
that the results will be available for the
final report.
(2) Contents. Each EOY and final
report must be submitted including the
following fuel consumption information
for each model year. EOY reports
contain preliminary final estimates and
final reports must include the
manufacturer’s final compliance
information.
(i) Engine and vehicle family
designations and averaging sets.
(ii) Engine and vehicle regulatory
subcategory and fuel consumption
standards including any alternative
standards used.
(iii) Engine and vehicle family FCLs
and FELs in terms of fuel consumption.
(iv) Production volumes for engines
and vehicles.
(v) A summary as specified in
paragraph (g)(7) of this section
describing the vocational vehicles and
vocational tractors that were exempted
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as heavy-duty off-road vehicles. This
applies to manufacturers participating
and not participating in the ABT
program.
(vi) A summary describing any
advanced or innovative technology
engines or vehicles including alternative
fueled vehicles that were produced for
the model year identifying the
approaches used to determinate
compliance and the production
volumes.
(vii) A list of each unique
subconfiguration included in a
manufacturer’s fleet of heavy-duty
pickup trucks and vans identifying the
attribute based-values (GVWR, GCWR,
Curb Weight, and drive configurations)
and standards. This provision applies
only to manufacturers producing heavyduty pickup trucks and vans.
(viii) The fuel consumption fleet
average standard derived from the
unique vehicle configurations. This
provision applies only to manufacturers
producing heavy-duty pickup trucks
and vans.
(ix) The subconfiguration and test
group production volumes. This
provision applies only to manufacturers
producing heavy-duty pickup trucks
and vans.
(x) The fuel consumption test group
results and fleet average performance.
This provision applies only to
manufacturers producing heavy-duty
pickup trucks and vans.
(xi) Manufacturers may correct errors
in EOY and final reports as follows:
(A) Manufacturers may correct any
errors in their end-of-year report when
preparing the final report, as long as
manufacturers send us the final report
by the time it is due.
(B) If manufacturers or the agencies
determine within 270 days after the end
of the model year that errors mistakenly
decreased he manufacturer’s balance of
fuel consumption credits, manufacturers
may correct the errors and recalculate
the balance of its fuel consumption
credits. Manufacturers may not make
any corrections for errors that are
determined more than 270 days after the
end of the model year. If manufacturers
report a negative balance of fuel
consumption credits, NHTSA may
disallow corrections under this
paragraph (d)(2)(xi)(B).
(C) If manufacturers or the agencies
determine any time that errors
mistakenly increased its balance of fuel
consumption credits, manufacturers
must correct the errors and recalculate
the balance of fuel consumption credits.
(xii) Under limited conditions,
NHTSA may also ask a manufacturer to
provide additional information directly
to the Administrator, if necessary, to
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verify the fuel consumption
requirements of this regulation.
(e) Amendments to applications for
certification. At any time, a
manufacturer modifies an application
for certification in accordance with 40
CFR 1036.225 and 1037.225, it must
submit GHG emissions changes with
equivalent fuel consumption values for
the information required in paragraphs
(b) through (e) and (h) of this section.
(f) Confidential information.
Manufacturers must submit a request for
confidentiality with each electronic
submission specifying any part of the
for information or data in a report that
it believes should be withheld from
public disclosure as trade secret or other
confidential business information.
Information submitted to EPA should
follow EPA guidelines for treatment of
confidentiality. Requests for
confidential treatment for information
submitted to NHTSA must be filed in
accordance with the requirements of 49
CFR part 512, including submission of
a request for confidential treatment and
the information for which confidential
treatment is requested as specified by
part 512. For any information or data
requested by the manufacturer to be
withheld under 5 U.S.C. 552(b)(4) and
49 U.S.C. 32910(c), the manufacturer
shall present arguments and provide
evidence in its request for
confidentiality demonstrating that—
(1) The item is within the scope of 5
U.S.C. 552(b)(4) and 49 U.S.C. 32910(c);
(2) The disclosure of the information
at issue would cause significant
competitive damage;
(3) The period during which the item
must be withheld to avoid that damage;
and
(4) How earlier disclosure would
result in that damage.
(g) Additional required information.
The following additional information is
required to be submitted through the
EPA database. NHTSA reserves the right
to ask a manufacturer to provide
additional information, if necessary, to
verify the fuel consumption
requirements of this regulation.
(1) Small businesses. For model years
2013 through 2020, vehicles and
engines produced by small business
manufacturers meeting the criteria in 13
CFR 121.201 are exempted from the
requirements of this part. Qualifying
small business manufacturers must
notify EPA and NHTSA Administrators
before importing or introducing into
U.S. commerce exempted vehicles or
engines. This notification must include
a description of the manufacturer’s
qualification as a small business under
13 CFR 121.201. Manufacturers must
submit this notification to EPA, and
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EPA will provide the notification to
NHTSA. The agencies may review a
manufacturer’s qualification as a small
business manufacturer under 13 CFR
121.201.
(2) Emergency vehicles. For model
years 2021 and later, emergency
vehicles produced by heavy-duty
pickup truck and van manufacturers are
exempted except those produced by
manufacturers voluntarily complying
with standards in § 535.5(a).
Manufacturers must notify the agencies
in writing if using the provisions in
§ 535.5(a) to produce exempted
emergency vehicles in a given model
year, either in the report specified in 40
CFR 86.1865 or in a separate
submission.
(3) Early introduction. The provision
applies to manufacturers seeking to
comply early with the NHTSA’s fuel
consumption program prior to model
year 2014. The manufacturer must send
the request to EPA before submitting its
first application for a certificate of
conformity.
(4) NHTSA voluntary compliance
model years. Manufacturers must
submit a statement declaring whether
the manufacturer chooses to comply
voluntarily with NHTSA’s fuel
consumption standards for model years
2014 through 2015. The manufacturers
must acknowledge that once selected,
the decision cannot be reversed and the
manufacturer will continue to comply
with the fuel consumption standards for
subsequent model years. The
manufacturer must send the statement
to EPA before submitting its first
application for a certificate of
conformity.
(5) Alternative engine standards.
Manufacturers choosing to comply with
the alternative engine standards must
notify EPA and NHTSA of their choice
and include in that notification a
demonstration that it has exhausted all
available credits and credit
opportunities. The manufacturer must
send the statement to EPA before
submitting its EOY report.
(6) Alternate phase-in. Manufacturers
choosing to comply with the alternative
engine phase-in must notify EPA and
NHTSA of their choice. The
manufacturer must send the statement
to EPA before submitting its first
application for a certificate of
conformity.
(7) Off-road exclusion (tractors and
vocational vehicles only). (i) Tractors
and vocational vehicles primarily
designed to perform work in off-road
environments such as forests, oil fields,
and construction sites may be exempted
without request from the requirements
of this regulation as specified in 49 CFR
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523.2 and § 535.5(b). Within 90 days
after the end of each model year,
manufacturers must send EPA and
NHTSA through the EPA database a
report with the following information:
(A) A description of each excluded
vehicle configuration, including an
explanation of why it qualifies for this
exclusion.
(B) The number of vehicles excluded
for each vehicle configuration.
(ii) A manufacturer having an off-road
vehicle failing to meet the criteria under
the agencies’ off-road exclusions will be
allowed to request an exclusion of such
a vehicle from EPA and NHTSA. The
approval will be granted through the
certification process for the vehicle
family and will be done in collaboration
between EPA and NHTSA in accordance
with the provisions in 40 CFR 1037.150,
1037.210, and 1037.631.
(8) Vocational tractors. Tractors
intended to be used as vocational
tractors may comply with vocational
vehicle standards in § 535.5(b) of this
regulation. Manufacturers classifying
tractors as vocational tractors must
provide a description of how they meet
the qualifications in their applications
for certificates of conformity as
specified in 40 CFR 1037.205.
(9) Approval of alternate methods to
determine drag coefficients (tractors
only). Manufacturers seeking to use
alternative methods to determine
aerodynamic drag coefficients must
provide a request and gain approval by
EPA in accordance with 40 CFR
1037.525. The manufacturer must send
the request to EPA before submitting its
first application for a certificate of
conformity.
(10) Innovative and off-cycle
technology credits. Manufacturers
pursuing innovative and off-cycle
technology credits must submit
information to the agencies and may be
subject to a public evaluation process in
which the public would have
opportunity for comment if the
manufacturer is not using a test
procedure in accordance with 40 CFR
1037.610(c). Whether the approach
involves on-road testing, modeling, or
some other analytical approach, the
manufacturer would be required to
present a final methodology to EPA and
NHTSA. EPA and NHTSA would
approve the methodology and credits
only if certain criteria were met.
Baseline emissions and fuel
consumption and control emissions and
fuel consumption would need to be
clearly demonstrated over a wide range
of real-world driving conditions and
over a sufficient number of vehicles to
address issues of uncertainty with the
data. Data would need to be on a vehicle
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model-specific basis unless a
manufacturer demonstrated modelspecific data was not necessary. The
agencies may publish a notice of
availability in the Federal Register
notifying the public of a manufacturer’s
proposed alternative off-cycle credit
calculation methodology and provide
opportunity for comment. Any notice
will include details regarding the
methodology, but not include any
Confidential Business Information.
(11) Credit trades. If a manufacturer
trades fuel consumption credits, it must
send EPA and NHTSA a fuel
consumption credit plan as specified in
§ 535.7(a) and provide the following
additional information:
(i) As the seller, the manufacturer
must include the following information:
(A) The corporate names of the buyer
and any brokers.
(B) A copy of any contracts related to
the trade.
(C) The averaging set corresponding to
the engine and powertrain families and
sub-families that generated fuel
consumption credits for the trade,
including the number of fuel
consumption credits from each
averaging set.
(ii) As the buyer, the manufacturer or
entity must include the following
information in its report:
(A) The corporate names of the seller
and any brokers.
(B) A copy of any contracts related to
the trade.
(C) How the manufacturer or entity
intends to use the fuel consumption
credits, including the number of fuel
consumption credits it intends to apply
for each averaging set.
(D) A copy of the contract with
signatures from both the buyer and the
seller.
(12) Production reports. Within 90
days after the end of the model year and
no later than March 31st, manufacturers
participating and not-participating in
the ABT program must send to EPA and
NHTSA a report including the total
U.S.-directed production volume of
vehicles it produced in each vehicle and
engine family during the model year
(based on information available at the
time of the report) as required by 40
CFR 1036.250 and 1037.250. Each
manufacturer shall report by vehicle or
engine identification number and by
configuration and identify the subfamily
identifier. Report uncertified vehicles
sold to secondary vehicle
manufacturers. Small business
manufacturers may omit reporting.
Identify any differences between
volumes included for EPA but excluded
for NHTSA.
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(13) Transition to engine-based model
years. The following provisions apply
for production and ABT reports during
the transition to engine-based model
year determinations for tractors and
vocational vehicles in 2020 and 2021:
(i) If a manufacturer installs model
year 2020 or earlier engines in the
manufacturer’s vehicles in calendar year
2020, include all those Phase 1 vehicles
in its production and ABT reports
related to model year 2020 compliance,
although the agencies may require the
manufacturer to identify these
separately from vehicles produced in
calendar year 2019.
(ii) If a manufacturer installs model
year 2020 engines in its vehicles in
calendar year 2021, submit production
and ABT reports for those Phase 1
vehicles separate from the reports it
submits for Phase 2 vehicles with model
year 2021 engines.
(h) Public information. Based upon
information submitted by manufacturers
and EPA, NHTSA will publish fuel
consumption standards and
performance results.
(i) Information received from EPA.
NHTSA will receive information from
EPA as specified in 40 CFR 1036.755
and 1037.755. If NHTSA or EPA finds
that information is provided fraudulent
or grossly negligent or otherwise
provided in bad faith, the manufacturer
may be liable to civil penalties in
accordance with each agency’s
authority.
(j) Recordkeeping. NHTSA has the
same recordkeeping requirements as the
EPA, specified in 40 CFR 86.1865–12(k),
1036.250, 1036.735, 1036.825, 1037.250,
1037.735, and 1037.825. The agencies
each reserve the right to request
information contained in reports
separately.
(1) Manufacturers must organize and
maintain records for NHTSA as
described in this section. NHTSA in
conjunction or separately from EPA may
review a manufacturers records at any
time.
(2) Keep the records required by this
section for at least eight years after the
due date for the end-of-year report.
Manufacturers may not use fuel
consumption credits for any engines if
it does not keep all the records required
under this section. Manufacturers must
therefore keep these records to continue
to bank valid credits. Store these records
in any electronic format and on any
media, as long as the manufacturer can
promptly send the agencies organized
records in English if the agencies ask for
them. Manufacturers must keep these
records readily available. NHTSA may
review them at any time.
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(3) Keep a copy of the reports required
in § 535.8 and 40 CFR
1036.725,1036.730, 1037.725 and
1037.730.
(4) Keep records of the vehicles and
engine identification number (usually
the serial number) for each vehicle and
engine produced that generates or uses
fuel consumption credits under the ABT
program. Manufacturers may identify
these numbers as a range. If
manufacturers change the FEL after the
start of production, identify the date
started using each FEL/FCL and the
range of vehicles or engine
identification numbers associated with
each FEL/FCL. Manufacturers must also
identify the purchaser and destination
for each vehicle and engine produced to
the extent this information is available.
(5) The agencies may require
manufacturers to keep additional
records or to send relevant information
not required by this section in
accordance with each agency’s
authority.
(6) If collected separately and NHTSA
finds that information is provided
fraudulent or grossly negligent or
otherwise provided in bad faith, the
manufacturer may be liable to civil
penalties in accordance with each
agency’s authority.
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§ 535.9
Enforcement approach.
(a) Compliance. (1) Each year NHTSA
will assess compliance with fuel
consumption standards as specified in
§ 535.10.
(i) NHTSA may conduct audits or
confirmatory testing prior to first sale
throughout a given model year or after
the model year in order to validate data
received from manufacturers and will
discuss any potential issues with EPA
and the manufacturer. NHTSA will
perform confirmatory testing as
specified in the EPA requirements
defined in 40 CFR 1037.150, 1037.201
and 1037.235. Audits may periodically
be performed to confirm manufacturers’
credit balances, or other credit
transactions or other information
submitted to EPA and NHTSA.
(ii) NHTSA may also conduct field
inspections either at manufacturing
plants or at new vehicle dealerships to
validate data received from
manufacturers. Field inspections will be
carried out in order to validate the
condition of vehicles, engines or
technology prior to first commercial sale
to verify each component’s certified
configuration as initially built. NHTSA
reserves the right to conduct inspections
at other locations but will target only
those components for which a violation
would apply to OEMs and not the fleets
or vehicle owners. Compliance
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inspections could be carried out through
a number of approaches including
during safety inspections or during
compliance safety testing.
(iii) NHTSA will conduct audits and
inspections in the same manner and,
when possible, in conjunction with
EPA. NHTSA will also attempt to
coordinate inspections with EPA and
share results.
(iv) Documents collected under
NHTSA safety authority may be used to
support fuel efficiency audits and
inspections.
(v) NHTSA may require a
manufacturer to perform selective
enforcement audits with respect to any
GEM inputs in its application for
certification or in the end of the year
ABT final reports. Selective
enforcement audits will be conducted
similar to EPA’s as defined in 40 CFR
1037.301, 40 CFR 1037.305 and
1037.320.
(2) At the end of each model year
NHTSA will confirm a manufacturer’s
fleet or family performance values
against the applicable standards and, if
a manufacturer uses a credit flexibility,
the amount of credits in each averaging
set. The averaging set balance is based
upon the engines or vehicles
performance above or below the
applicable regulatory subcategory
standards in each respective averaging
set and any credits that are traded into
or out of an averaging set during the
model year.
(i) If the balance is positive, the
manufacturer is designated as having a
credit surplus.
(ii) If the balance is negative, the
manufacturer is designated as having a
credit deficit.
(iii) NHTSA will provide notification
to each manufacturer confirming its
credit balance(s) after the end of each
model year directly or through EPA.
(3) Manufacturer are required to
confirm the negative balance and submit
a fuel consumption credit plan as
specified in § 535.7(a) along with
supporting documentation indicating
how it will allocate existing credits or
earn (providing information on future
vehicles, engines or technologies), and/
or acquire credits, or else be liable for
a civil penalty as determined in
paragraph (b) of this section. The
manufacturer must submit the
information within 60 days of receiving
agency notification.
(4) Credit shortfall within an
averaging set may be carried forward
only three years, and if not offset by
earned or traded credits, the
manufacturer may be liable for a civil
penalty as described in paragraph (b) of
this section.
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(5) Credit allocation plans received
from a manufacturer will be reviewed
and approved by NHTSA. NHTSA will
approve a credit allocation plan unless
it determines that the proposed credits
are unavailable or that it is unlikely that
the plan will result in the manufacturer
earning or acquiring sufficient credits to
offset the subject credit shortfall. In the
case where a manufacturer submits a
plan to acquire future model year
credits earned by another manufacturer,
NHTSA will require a signed agreement
by both manufacturers to initiate a
review of the plan. If a plan is approved,
NHTSA will revise the respective
manufacturer’s credit account
accordingly by identifying which
existing or traded credits are being used
to address the credit shortfall, or by
identifying the manufacturer’s plan to
earn future credits for addressing the
respective credit shortfall. If a plan is
rejected, NHTSA will notify the
respective manufacturer and request a
revised plan. The manufacturer must
submit a revised plan within 14 days of
receiving agency notification. The
agency will provide a manufacturer one
opportunity to submit a revised credit
allocation plan before it initiates civil
penalty proceedings.
(6) For purposes of this regulation,
NHTSA will treat the use of future
credits for compliance, as through a
credit allocation plan, as a deferral of
civil penalties for non-compliance with
an applicable fuel consumption
standard.
(7) If NHTSA receives and approves a
manufacturer’s credit allocation plan to
earn future credits within the following
three model years in order to comply
with regulatory obligations, NHTSA will
defer levying civil penalties for noncompliance until the date(s) when the
manufacturer’s approved plan indicates
that credits will be earned or acquired
to achieve compliance, and upon
receiving confirmed CO2 emissions and
fuel consumption data from EPA. If the
manufacturer fails to acquire or earn
sufficient credits by the plan dates,
NHTSA will initiate civil penalty
proceedings.
(8) In the event that NHTSA fails to
receive or is unable to approve a plan
for a non-compliant manufacturer due
to insufficiency or untimeliness,
NHTSA may initiate civil penalty
proceedings.
(9) In the event that a manufacturer
fails to report accurate fuel consumption
data for vehicles or engines covered
under this rule, noncompliance will be
assumed until corrected by submission
of the required data, and NHTSA may
initiate civil penalty proceedings.
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(10) If EPA suspends or revoke a
certificate of conformity as specified in
40 CFR 1036.255 or 1037.255, and a
manufacturer is unable to take a
corrective action allowed by EPA,
noncompliance will be assumed, and
NHTSA may initiate civil penalty
proceedings or revoke fuel consumption
credits.
(b) Civil penalties. (1) Generally.
NHTSA may assess a civil penalty for
any violation of this part under 49
U.S.C. 32902(k). This section states the
procedures for assessing civil penalties
for violations of § 535.3(h). The
provisions of 5 U.S.C. 554, 556, and 557
do not apply to any proceedings
conducted pursuant to this section.
(2) Initial determination of
noncompliance. An action for civil
penalties is commenced by the
execution of a Notice of Violation. A
determination by NHTSA’s Office of
Enforcement of noncompliance with
applicable fuel consumption standards
utilizing the certified and reported CO2
emissions and fuel consumption data
provided by the Environmental
Protection Agency as described in this
part, and after considering all the
flexibilities available under § 535.7,
underlies a Notice of Violation. If
NHTSA Enforcement determines that a
manufacturer’s averaging set of vehicles
or engines fails to comply with the
applicable fuel consumption standard(s)
by generating a credit shortfall, the
incomplete vehicle, complete vehicle or
engine manufacturer, as relevant, shall
be subject to a civil penalty.
(3) Numbers of violations and
maximum civil penalties. Any violation
shall constitute a separate violation with
respect to each vehicle or engine within
the applicable regulatory averaging set.
The maximum civil penalty is not more
than $37,500.00 per vehicle or engine.
The maximum civil penalty under this
section for a related series of violations
shall be determined by multiplying
$37,500.00 times the vehicle or engine
production volume for the model year
in question within the regulatory
averaging set. NHTSA may adjust this
civil penalty amount to account for
inflation.
(4) Factors for determining penalty
amount. In determining the amount of
any civil penalty proposed to be
assessed or assessed under this section,
NHTSA shall take into account the
gravity of the violation, the size of the
violator’s business, the violator’s history
of compliance with applicable fuel
consumption standards, the actual fuel
consumption performance related to the
applicable standards, the estimated cost
to comply with the regulation and
applicable standards, the quantity of
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vehicles or engines not complying, and
the effect of the penalty on the violator’s
ability to continue in business. The
‘‘estimated cost to comply with the
regulation and applicable standards,’’
will be used to ensure that penalties for
non-compliance will not be less than
the cost of compliance.
(5) NHTSA enforcement report of
determination of non-compliance. (i) If
NHTSA Enforcement determines that a
violation has occurred, NHTSA
Enforcement may prepare a report and
send the report to the NHTSA Chief
Counsel.
(ii) The NHTSA Chief Counsel will
review the report prepared by NHTSA
Enforcement to determine if there is
sufficient information to establish a
likely violation.
(iii) If the Chief Counsel determines
that a violation has likely occurred, the
Chief Counsel may issue a Notice of
Violation to the party.
(iv) If the Chief Counsel issues a
Notice of Violation, he or she will
prepare a case file with recommended
actions. A record of any prior violations
by the same party shall be forwarded
with the case file.
(6) Notice of violation. (i) The Notice
of Violation will contain the following
information:
(A) The name and address of the
party;
(B) The alleged violation(s) and the
applicable fuel consumption standard(s)
violated;
(C) The amount of the proposed
penalty and basis for that amount;
(D) The place to which, and the
manner in which, payment is to be
made;
(E) A statement that the party may
decline the Notice of Violation and that
if the Notice of Violation is declined
within 30 days of the date shown on the
Notice of Violation, the party has the
right to a hearing, if requested within 30
days of the date shown on the Notice of
Violation, prior to a final assessment of
a penalty by a Hearing Officer; and
(F) A statement that failure to either
pay the proposed penalty or to decline
the Notice of Violation and request a
hearing within 30 days of the date
shown on the Notice of Violation will
result in a finding of violation by default
and that NHTSA will proceed with the
civil penalty in the amount proposed on
the Notice of Violation without
processing the violation under the
hearing procedures set forth in this
subpart.
(ii) The Notice of Violation may be
delivered to the party by—
(A) Mailing to the party (certified mail
is not required);
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(B) Use of an overnight or express
courier service; or
(C) Facsimile transmission or
electronic mail (with or without
attachments) to the party or an
employee of the party.
(iii) At any time after the Notice of
Violation is issued, NHTSA and the
party may agree to reach a compromise
on the payment amount.
(iv) Once a penalty amount is paid in
full, a finding of ‘‘resolved with
payment’’ will be entered into the case
file.
(v) If the party agrees to pay the
proposed penalty, but has not made
payment within 30 days of the date
shown on the Notice of Violation,
NHTSA will enter a finding of violation
by default in the matter and NHTSA
will proceed with the civil penalty in
the amount proposed on the Notice of
Violation without processing the
violation under the hearing procedures
set forth in this subpart.
(vi) If within 30 days of the date
shown on the Notice of Violation a party
fails to pay the proposed penalty on the
Notice of Violation, and fails to request
a hearing, then NHTSA will enter a
finding of violation by default in the
case file, and will assess the civil
penalty in the amount set forth on the
Notice of Violation without processing
the violation under the hearing
procedures set forth in this subpart.
(vii) NHTSA’s order assessing the
civil penalty following a party’s default
is a final agency action.
(7) Hearing Officer. (i) If a party
timely requests a hearing after receiving
a Notice of Violation, a Hearing Officer
shall hear the case.
(ii) The Hearing Officer will be
appointed by the NHTSA
Administrator, and is solely responsible
for the case referred to him or her. The
Hearing Officer shall have no other
responsibility, direct or supervisory, for
the investigation of cases referred for the
assessment of civil penalties. The
Hearing Officer shall have no duties
related to the light-duty fuel economy or
medium- and heavy-duty fuel efficiency
programs.
(iii) The Hearing Officer decides each
case on the basis of the information
before him or her.
(8) Initiation of action before the
Hearing Officer. (i) After the Hearing
Officer receives the case file from the
Chief Counsel, the Hearing Officer
notifies the party in writing of—
(A) The date, time, and location of the
hearing and whether the hearing will be
conducted telephonically or at the DOT
Headquarters building in Washington,
DC;
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(B) The right to be represented at all
stages of the proceeding by counsel as
set forth in paragraph (b)(9) of this
section; and
(C) The right to a free copy of all
written evidence in the case file.
(ii) On the request of a party, or at the
Hearing Officer’s direction, multiple
proceedings may be consolidated if at
any time it appears that such
consolidation is necessary or desirable.
(9) Counsel. A party has the right to
be represented at all stages of the
proceeding by counsel. A party electing
to be represented by counsel must notify
the Hearing Officer of this election in
writing, after which point the Hearing
Officer will direct all further
communications to that counsel. A
party represented by counsel bears all of
its own attorneys’ fees and costs.
(10) Hearing location and costs. (i)
Unless the party requests a hearing at
which the party appears before the
Hearing Officer in Washington, DC, the
hearing may be held telephonically. In
Washington, DC, the hearing is held at
the headquarters of the U.S. Department
of Transportation.
(ii) The Hearing Officer may transfer
a case to another Hearing Officer at a
party’s request or at the Hearing
Officer’s direction.
(iii) A party is responsible for all fees
and costs (including attorneys’ fees and
costs, and costs that may be associated
with travel or accommodations)
associated with attending a hearing.
(11) Hearing procedures. (i) There is
no right to discovery in any proceedings
conducted pursuant to this subpart.
(ii) The material in the case file
pertinent to the issues to be determined
by the Hearing Officer is presented by
the Chief Counsel or his or her designee.
(iii) The Chief Counsel may
supplement the case file with
information prior to the hearing. A copy
of such information will be provided to
the party no later than three business
days before the hearing.
(iv) At the close of the Chief Counsel’s
presentation of evidence, the party has
the right to examine respond to and
rebut material in the case file and other
information presented by the Chief
Counsel. In the case of witness
testimony, both parties have the right of
cross- examination.
(v) In receiving evidence, the Hearing
Officer is not bound by strict rules of
evidence. In evaluating the evidence
presented, the Hearing Officer must give
due consideration to the reliability and
relevance of each item of evidence.
(vi) At the close of the party’s
presentation of evidence, the Hearing
Officer may allow the introduction of
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rebuttal evidence that may be presented
by the Chief Counsel.
(vii) The Hearing Officer may allow
the party to respond to any rebuttal
evidence submitted.
(viii) After the evidence in the case
has been presented, the Chief Counsel
and the party may present arguments on
the issues in the case. The party may
also request an opportunity to submit a
written statement for consideration by
the Hearing Officer and for further
review. If granted, the Hearing Officer
shall allow a reasonable time for
submission of the statement and shall
specify the date by which it must be
received. If the statement is not received
within the time prescribed, or within
the limits of any extension of time
granted by the Hearing Officer, it need
not be considered by the Hearing
Officer.
(ix) A verbatim transcript of the
hearing will not normally be prepared.
A party may, solely at its own expense,
cause a verbatim transcript to be made.
If a verbatim transcript is made, the
party shall submit two copies to the
Hearing Officer not later than 15 days
after the hearing. The Hearing Officer
shall include such transcript in the
record.
(12) Determination of violations and
assessment of civil penalties. (i) Not
later than 30 days following the close of
the hearing, the Hearing Officer shall
issue a written decision on the Notice of
Violation, based on the hearing record.
This may be extended by the Hearing
officer if the submissions by the Chief
Counsel or the party are voluminous.
The decision shall address each alleged
violation, and may do so collectively.
For each alleged violation, the decision
shall find a violation or no violation and
provide a basis for the finding. The
decision shall set forth the basis for the
Hearing Officer’s assessment of a civil
penalty, or decision not to assess a civil
penalty. In determining the amount of
the civil penalty, the gravity of the
violation, the size of the violator’s
business, the violator’s history of
compliance with applicable fuel
consumption standards, the actual fuel
consumption performance related to the
applicable standard, the estimated cost
to comply with the regulation and
applicable standard, the quantity of
vehicles or engines not complying, and
the effect of the penalty on the violator’s
ability to continue in business. The
assessment of a civil penalty by the
Hearing Officer shall be set forth in an
accompanying final order. The Hearing
Officer’s written final order is a final
agency action.
(ii) If the Hearing Officer assesses civil
penalties in excess of $1,000,000, the
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56201
Hearing Officer’s decision shall contain
a statement advising the party of the
right to an administrative appeal to the
Administrator within a specified period
of time. The party is advised that failure
to submit an appeal within the
prescribed time will bar its
consideration and that failure to appeal
on the basis of a particular issue will
constitute a waiver of that issue in its
appeal before the Administrator.
(iii) The filing of a timely and
complete appeal to the Administrator of
a Hearing Officer’s order assessing a
civil penalty shall suspend the
operation of the Hearing Officer’s
penalty, which shall no longer be a final
agency action.
(iv) There shall be no administrative
appeals of civil penalties assessed by a
Hearing Officer of less than $1,000,000.
(13) Appeals of civil penalties in
excess of $1,000,000. (i) A party may
appeal the Hearing Officer’s order
assessing civil penalties over $1,000,000
to the Administrator within 21 days of
the date of the issuance of the Hearing
Officer’s order.
(ii) The Administrator will review the
decision of the Hearing Officer de novo,
and may affirm the decision of the
hearing officer and assess a civil
penalty, or
(iii) The Administrator may—
(A) Modify a civil penalty;
(B) Rescind the Notice of Violation; or
(C) Remand the case back to the
Hearing Officer for new or additional
proceedings.
(iv) In the absence of a remand, the
decision of the Administrator in an
appeal is a final agency action.
(14) Collection of assessed or
compromised civil penalties. (i)
Payment of a civil penalty, whether
assessed or compromised, shall be made
by check, postal money order, or
electronic transfer of funds, as provided
in instructions by the agency. A
payment of civil penalties shall not be
considered a request for a hearing.
(ii) The party must remit payment of
any assessed civil penalty to NHTSA
within 30 days after receipt of the
Hearing Officer’s order assessing civil
penalties, or, in the case of an appeal to
the Administrator, within 30 days after
receipt of the Administrator’s decision
on the appeal.
(iii) The party must remit payment of
any compromised civil penalty to
NHTSA on the date and under such
terms and conditions as agreed to by the
party and NHTSA. Failure to pay may
result in NHTSA entering a finding of
violation by default and assessing a civil
penalty in the amount proposed in the
Notice of Violation without processing
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the violation under the hearing
procedures set forth in this part.
(c) Changes in corporate ownership
and control. Manufacturers must inform
NHTSA of corporate relationship
changes to ensure that credit accounts
are identified correctly and credits are
assigned and allocated properly.
(1) In general, if two manufacturers
merge in any way, they must inform
NHTSA how they plan to merge their
credit accounts. NHTSA will
subsequently assess corporate fuel
consumption and compliance status of
the merged fleet instead of the original
separate fleets.
(2) If a manufacturer divides or
divests itself of a portion of its
automobile manufacturing business, it
must inform NHTSA how it plans to
divide the manufacturer’s credit
holdings into two or more accounts.
NHTSA will subsequently distribute
holdings as directed by the
manufacturer, subject to provision for
reasonably anticipated compliance
obligations.
(3) If a manufacturer is a successor to
another manufacturer’s business, it must
inform NHTSA how it plans to allocate
credits and resolve liabilities per 49 CFR
part 534.
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§ 535.10 How do manufacturers comply
with fuel consumption standards?
(a) Pre-certification process. (1)
Regulated manufacturers determine
eligibility to use exemptions or
exclusions in accordance with § 535.3.
(2) Manufacturers may seek
preliminary approvals as specified in 40
CFR 1036.210 and 40 CFR 1037.210
from EPA and NHTSA, if needed.
Manufacturers may request to schedule
pre- certification meetings with EPA
and NHTSA prior to submitting
approval requests for certificates of
conformity to address any joint
compliance issues and gain informal
feedback from the agencies.
(3) The requirements and prohibitions
required by EPA in special
circumstances in accordance with 40
CFR 1037.601 and 40 CFR part 1068
apply, except for the warranty
provisions in 40 CFR 1037.601(a)(5), to
manufacturers for the purpose of
complying with fuel consumption
standards. Manufacturers should use
good judgment when determining how
EPA requirements apply in complying
with the NHTSA program.
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Manufacturers may contact NHTSA and
EPA for clarification about how these
requirements apply to them.
(4) In circumstances in which EPA
provides multiple compliance
approaches manufacturers must choose
the same compliance path to comply
with NHTSA’s fuel consumption
standards that they choose to comply
with EPA’s greenhouse gas emission
standards.
(5) Manufacturers may not introduce
new vehicles into commerce without a
certificate of conformity from EPA.
Manufacturers must attest to several
compliance standards in order to obtain
a certificate of conformity. This includes
stating comparable fuel consumption
results for all required CO2 emissions
rates. Manufacturers not completing
these steps do not comply with the
NHTSA fuel consumption standards.
(6) Manufacturers apply the fuel
consumption standards specified in
§ 535.5 to vehicles, engines and
components that represent production
units and components for vehicle and
engine families, sub-families and
configurations consistent with the EPA
specifications in 40 CFR 86.1819,
1036.230, and 1037.230. Vehicles
required to meet the fuel consumption
standards of this part must also comply
with the same requirements as specified
in 40 CFR 1037.115.
(7) Only certain vehicles and engines
are allowed to comply differently
between the NHTSA and EPA programs
as detailed in this section. These
vehicles and engines must be identified
by manufacturers in the ABT and
production reports required in § 535.8.
(b) Model year compliance.
Manufacturers are required to conduct
testing to demonstrate compliance with
CO2 exhaust emissions standards in
accordance with EPA’s provisions in 40
CFR part 600, subpart B, 40 CFR 1036,
subpart F, 40 CFR part 1037, subpart R,
and 40 CFR part 1066. Manufacturers
determine equivalent fuel consumption
performance values for CO2 results as
specified in § 535.6 and demonstrate
compliance by comparing equivalent
results to the applicable fuel
consumption standards in § 535.5.
(c) End-of-the-year process.
Manufacturers comply with fuel
consumption standards after the end of
each model year, if—
(1) For heavy-duty pickup trucks and
vans, the manufacturer’s fleet average
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performance, as determined in § 535.6,
is less than the fleet average standard;
or
(2) For truck tractors, vocational
vehicles and engines the manufacturer’s
fuel consumption performance for each
vehicle or engine family (or sub-family),
as determined in § 535.6, is lower than
the applicable regulatory subcategory
standards in § 535.5.
(4) NHTSA will use the EPA final
verified values as specified in 40 CFR
86.1819, 40 CFR 1036.755, and 1037.755
for making final determinations on
whether vehicles and engines comply
with fuel consumption standards.
(5) A manufacturer fails to comply
with fuel consumption standards if its
final reports are not provided in
accordance with § 535.8 and 40 CFR
86.1865, 1036.730, and 1037.730.
Manufacturers not providing complete
or accurate final reports or any plans by
the required deadlines do not comply
with fuel consumption standards. A
manufacturer that is unable to provide
any emissions results along with
comparable fuel consumption values
must obtain permission for EPA to
exclude the results prior to the deadline
for submitting final reports.
(6) A manufacturer that would
otherwise fail to directly comply with
fuel consumption standards as
described in paragraphs (c)(1) through
(3) of this section may use one or more
of the credit flexibilities provided under
the NHTSA averaging, banking and
trading program, as specified in § 535.7,
but must offset all credit deficits in its
averaging sets to achieve compliance.
(7) A manufacturer failing to comply
with the provisions specified in this
part may be liable to pay civil penalties
in accordance with § 535.9.
(8) A manufacturer may also be liable
to pay civil penalties if found by EPA
or NHTSA to have provided false
information as identified through
NHTSA or EPA enforcement audits or
new vehicle verification testing as
specified in § 535.9 and 40 CFR parts
86, 1036, and 1037.
Issued in Washington, DC, under authority
delegated in 49 CFR 1.95 and 49 CFR 501.5.
Steven S. Cliff,
Administrator.
[FR Doc. 2022–17134 Filed 9–12–22; 8:45 am]
BILLING CODE 4910–59–P
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Agencies
[Federal Register Volume 87, Number 176 (Tuesday, September 13, 2022)]
[Proposed Rules]
[Pages 56156-56202]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2022-17134]
[[Page 56155]]
Vol. 87
Tuesday,
No. 176
September 13, 2022
Part II
Department of Transportation
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National Highway Traffic Safety Administration
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49 CFR Part 535
Improvements for Heavy-Duty Engine and Vehicle Fuel Efficiency Test
Procedures, and Other Technical Amendments; Proposed Rule
Federal Register / Vol. 87 , No. 176 / Tuesday, September 13, 2022 /
Proposed Rules
[[Page 56156]]
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DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety Administration
49 CFR Part 535
[NHTSA-2020-0079]
RIN 2127-AM28
Improvements for Heavy-Duty Engine and Vehicle Fuel Efficiency
Test Procedures, and Other Technical Amendments
AGENCY: National Highway Traffic Safety Administration, Department of
Transportation.
ACTION: Proposed rule.
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SUMMARY: The National Highway Traffic Safety Administration (NHTSA) is
proposing minor technical amendments to the test procedures for heavy-
duty engines and vehicles to improve accuracy and reduce testing
burden. These amendments affect the certification procedures for fuel
efficiency standards and related requirements. These proposed
amendments increase compliance flexibility, harmonize with other
requirements, add clarity, correct errors, and streamline the
regulations. Given the nature of the proposed changes, NHTSA does not
expect either significant environmental impacts or significant economic
impacts for any sector.
DATES: Comments: Comments are requested on or before November 14, 2022.
ADDRESSES: You may send comments, identified by Docket No. NHTSA-2020-
0079 by any of the following methods:
Federal eRulemaking Portal: https://www.regulations.gov.
Follow the instructions for sending comments.
Fax: NHTSA: (202) 493-2251.
Mail:
[cir] Docket Management Facility, M-30, U.S. Department of
Transportation, West Building, Ground Floor, Rm. W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery:
[cir] West Building, Ground Floor, Rm. W12-140, 1200 New Jersey
Avenue SE, Washington, DC 20590, between 9 a.m. and 4 p.m. Eastern
Time, Monday through Friday, except Federal holidays.
Instructions: All submissions received must include the agency name
and docket number or Regulatory Information Number (RIN) for this
rulemaking. All comments received will be posted without change to
https://www.regulations.gov, including any personal information
provided.
Docket: For access to the dockets to read background documents or
comments received, go to https://www.regulations.gov, and/or: Docket
Management Facility, M-30, U.S. Department of Transportation, West
Building, Ground Floor, Rm. W12-140, 1200 New Jersey Avenue SE,
Washington, DC 20590. The Docket Management NHTSA: Docket Management
Facility, M-30, U.S. Department of Transportation (DOT), West Building,
Ground Floor, Rm. W12-140, 1200 New Jersey Ave. SE, Washington, DC
20590. The DOT Docket Management Facility is open between 9 a.m. and 5
p.m. Eastern Time, Monday through Friday, except Federal holidays.
However, due to current COVID-19 restrictions, access to the office is
limited. Please call ahead if you plan to drop off or pick up a
document to ensure someone is available to assist them. The Docket
Management Facility can be reached at (202) 366-9826 or (202) 366-9317
to arrange a drop off/pick up.
FOR FURTHER INFORMATION CONTACT: Gregory Powell, Office of Rulemaking,
Fuel Economy Division, National Highway Traffic Safety Administration,
1200 New Jersey Avenue SE, Washington, DC 20590; telephone number:
(202) 493-0515.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. General Information
A. Does this action apply to me?
B. What action is the Agency taking?
C. What are the incremental costs and benefits of this action?
II. Medium and Heavy-Duty Fuel Efficiency Program Technical
Amendments
A. Overview
B. Greenhouse Gas Emission Model Supplemental Notice of Proposed
Rulemaking
C. 49 CFR 535.3 Applicability
D. 49 CFR 535.4 Definitions
E. 49 CFR 535.5 Standards
F. 49 CFR 535.6 Measurement and Calculation Procedures
G. 49 CFR 535.7 Averaging, Banking, and Trading (ABT) Credit
Program
H. 49 CFR 535.8 Reporting and Recordkeeping Requirements
I. 49 CFR 535.9 Enforcement Approach
J. 49 CFR 535.10 How do manufacturers comply with fuel
consumption standards?
III. Statutory Authority and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and
Executive Order 13563: Improving Regulation and Regulatory Review
B. Paperwork Reduction Act (PRA)
C. Regulatory Flexibility Act (RFA)
D. Unfunded Mandates Reform Act (UMRA)
E. Executive Order 13132: Federalism
F. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
G. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution or Use
I. National Technology Transfer and Advancement Act (NTTAA)
J. Executive Order 12898: Federal Actions To Address
Environmental Justice in Minority Populations and Low-Income
Populations
IV. Regulatory Text
I. General Information
A. Does this action apply to me?
This action would affect companies that manufacture, sell, or
import into the United States new heavy-duty engines and new Class 2b
through 8 trucks, including combination tractors, all types of buses,
vocational vehicles including municipal, commercial, recreational
vehicles, and \3/4\-ton and 1-ton pickup trucks and vans. The heavy-
duty category incorporates all motor vehicles with a gross vehicle
weight rating of 8,500 lbs. or greater, and the engines that power
them, except for medium-duty passenger vehicles already covered by the
corporate average fuel economy standards and greenhouse gas standards
issued for light-duty vehicles.\1\
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\1\ https://www.ecfr.gov/cgi-bin/text-idx?SID=7031ab132d93d2ab3729f7c3b8e412f0&mc=true&node=pt49.6.535&rgn=div5.
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Regulated categories and entities include the following:
[[Page 56157]]
------------------------------------------------------------------------
Examples of
Category NAICS codes \A\ potentially
regulated entities
------------------------------------------------------------------------
Industry..................... 333618, 336111, Motor vehicle
336112, 336120, manufacturers and
336211, 336212, engine
336611, 336911, manufacturers.
336999.
Industry..................... 811111, 811112, Commercial
811198, 423110. importers of
vehicles and
vehicle
components.
Industry..................... 335312, 811198...... Alternative fuel
vehicle
converters.
Industry..................... 326199, 332431...... Portable fuel
container
manufacturers.
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\A\ North American Industry Classification System (NAICS).
This list is not intended to be exhaustive, but rather provides a
guide for readers regarding entities likely to be regulated by this
action. If you have questions regarding the applicability of this
action to a particular entity, consult the person listed in the FOR
FURTHER INFORMATION CONTACT section.
B. What action is the Agency taking?
This action proposes to amend the regulations that implement our
fuel efficiency standards for engines and vehicles. The proposed
amendments are technical in nature and include corrections and
clarifications to a variety of existing regulatory provisions to
improve consistency with related EPA standards and with NHTSA's
original intent for those provisions. In other words, this proposal
comprises a variety of small changes for multiple types of engines and
vehicles.
These amendments parallel similar ones in a rulemaking conducted by
the EPA under RIN 2060-AU62. The proposed technical amendments are
intended to maintain the alignment of EPA's Medium and Heavy-Duty
Vehicle Greenhouse Gas Emissions and NHTSA's Fuel Efficiency Standards.
The technical amendments to NHTSA regulations contained in this
proposal are both necessary and completely align with the technical
amendments finalized by EPA under the parallel rulemaking referenced in
this paragraph.
The majority of the amendments being proposed would modify existing
test procedures for heavy-duty highway engines and vehicles. These test
procedure changes would improve accuracy, and in some cases, reduce
test burden.
Other heavy-duty highway amendments would update NHTSA regulations
to enhance implementation of existing fuel efficiency standards. For
example, some changes would reduce the likelihood that manufacturers
would need to conduct unique certification testing for compliance with
NHTSA, Canadian, and Californian standards. Some amendments would make
it easier for manufacturers to more fully account for the fuel
efficiency benefits of advanced fuel efficiency improving technology,
which could provide them the opportunity to generate additional fuel
consumption improvements for compliance. These amendments are described
in Section II.
Additionally, as a matter of housekeeping, NHTSA is proposing to
remove portions of its regulations that were vacated by the United
States Court of Appeals for the District of Columbia Circuit. In
November 2021, that Court ``vacate[d] all portions of the [2016 joint
NHTSA and EPA] rule that apply to trailers.'' Truck Trailer Mfrs.
Ass'n, Inc. v. EPA, 17 F.4th 1198, 1200 (D.C. Cir. 2021). The
underlying statute authorizes NHTSA to examine the fuel efficiency of
and prescribe fuel economy standards for ``commercial medium-duty [and/
or] heavy-duty on-highway vehicles.'' 49 U.S.C. 32902(b)(1)(C); 49
U.S.C. 32902(k)(2). The Court reasoned that trailers do not qualify as
``vehicles'' when that term is used in the fuel economy context because
trailers are motorless and use no fuel. Truck Trailer Mfrs. Ass'n,
Inc., 17 F.4th at 1200, 1204-08. Accordingly, the Court held that NHTSA
does not have the authority to regulate the fuel economy of trailers.
Id. at 1208.\2\ NHTSA is therefore proposing to remove the vacated
trailer provisions from its regulations
---------------------------------------------------------------------------
\2\ For similar reasons, the Court also held that the statute
authorizing EPA to regulate the emissions of ``motor vehicles'' does
not encompass trailers. Id. at 1200-03. The Court affirmed, however,
that both agencies still ``can regulate tractors based on the
trailers they pull.'' Id. at 1208. Moreover, NHTSA is still
authorized to regulate trailers in other contexts, such as under 49
U.S.C. Chapter 301. See 49 U.S.C. 30102(a)(7) (defining ``motor
vehicle'' to include ``a vehicle . . . drawn by mechanical power'');
Truck Trailer Mfrs. Ass'n, Inc., 17 F.4th at 1207 (``A trailer is
`drawn by mechanical power.' '').
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C. What are the incremental costs and benefits of this action?
This action would be limited in scope and is not intended to
include amendments that would have significant economic or
environmental impacts. NHTSA has not drafted a Regulatory Impact
Analysis.
II. Medium and Heavy-Duty Fuel Efficiency Program Technical Amendments
A. Overview
In September 2011, NHTSA and EPA finalized Phase 1 of the
Greenhouse Gas Emissions and Fuel Efficiency Standards for Medium- and
Heavy-Duty Engines and Vehicles. The Phase 1 program covered new
commercial heavy-duty vehicles and work trucks manufactured in model
years 2014 to 2018 and beyond, with unique standards for combination
tractors, heavy-duty pickup trucks and vans, and vocational vehicles,
as well as separate standards for engines in tractors and vocational
vehicles. NHTSA and EPA finalized Phase 2 of the standards in October
2016. Besides standards being more stringent, the Phase 2 program also
incorporated enhanced test procedures that (among other things) allow
individual drivetrain and powertrain performance to be reflected in the
vehicle certification process; and included an expanded and improved
compliance simulation model.
Since the promulgation of the Phase 2 regulations, manufacturers
have been revising their internal test procedures for compliance with
the new requirements that begin in model year 2021. In doing so, they
have identified to the agencies several areas in which the test
procedure regulations could be improved (in terms of overall accuracy,
repeatability and clarity) without changing the effective stringency of
the standards.
In its May 12, 2020 NPRM, EPA proposed numerous changes to the test
procedure regulations to address manufacturers' concerns and to address
other issues it had identified. EPA sought comment on those changes and
issued a final rule on December 28, 2020 responding to the comments and
adjusting the regulatory changes as appropriate. NHTSA has carefully
reviewed all technical amendments in the EPA proposal, public comments
to the proposal, and the technical amendments that EPA finalized, and
is proposing to make technical amendments that parallel the technical
amendments that EPA finalized. NHTSA's proposed regulatory changes
[[Page 56158]]
described below consist primarily of references and definitions
contained in NHTSA regulations which were impacted by the technical
amendments finalized by the EPA. This proposal also includes various
minor editorial changes to NHTSA regulations that simply correct
typographical/formatting errors or revise NHTSA's regulatory text to
improve clarity or to update references to EPA regulations that have
changed as a result of the EPA technical amendments.
B. Greenhouse Gas Emission Model Supplemental Notice of Proposed
Rulemaking
In conjunction with its final rule issued on December 28, 2020, EPA
issued a supplemental notice of proposed rulemaking (SNPRM) proposing
further revisions to the Greenhouse Gas Emissions Model (GEM). In the
supplemental notice of proposed rulemaking, EPA proposed to revise GEM
after consideration of comments solicited and received on the Technical
Amendments proposed rule. The details of these changes to the GEM and
other considerations are provided on EPA's website.\3\
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\3\ ``Greenhouse Gas Emissions Model (GEM) for Medium- and
Heavy-Duty Vehicle Compliance.'' (n.d.). https://www.epa.gov/regulations-emissions-vehicles-and-engines/greenhouse-gas-emissions-model-gem-medium-and-heavy-duty. Accessed May 18, 2022.
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C. 49 CFR 535.1 Scope
NHTSA is proposing to amend the scope provision of 49 CFR part 535
to remove the reference to trailers, consistent with the 2021 D.C.
Circuit decision as discussed above.
D. 49 CFR 535.3 Applicability
1. 535.3 (a) Enforcement Action Related to Compliance With NHTSA
Standards
NHTSA is proposing clarifications to its MDHD fuel efficiency
program's applicability and compliance. More specifically, NHTSA is
adding the clarification that manufacturers found not to comply with
NHTSA's standards or regulations which apply to the construction of new
and incomplete vehicles in 49 CFR parts 566 through 568 due to
incorrect or fraudulent information will be subject to enforcement in
accordance with Chapter 301 of Title 49 and deemed as not complying
with Part 535. For example, if a manufacturer is unregistered with
NHTSA as a manufacturer, as required by Part 566, or fails to affix an
accurate certification label to a complete or incomplete vehicle, then
the manufacturer concurrently violates both NHTSA's safety and fuel
efficiency regulations. If the manufacturer is unable to correct its
noncompliance(s), the manufacturer fails to comply with NHTSA's fuel
efficiency program and is unable to earn fuel efficiency credits or
must forfeit its credits, if already issued by NHTSA.
2. 535.3(d)(5) Exclusion of Heavy-Duty Trailers
NHTSA is proposing to delete 535.3(d)(5) consistent with the 2021
D.C. Circuit decision, discussed above.
3. 535.3(e)(1)(i) Vocational Vehicle Tire Speed Rating Exemption
NHTSA is proposing to update this section with a new applicability
provision for vocational vehicles, to reflect the rulemaking intention
and to be consistent with EPA regulations. The added provision allows
for vocational vehicles with a date of manufacture before January 1,
2021 to automatically qualify for an exemption under 40 CFR 1037.631 if
the tires installed on the vehicle have a maximum speed rating at or
below 55 miles per hour.
4. 535.3(e)(1)(ii) Request for Exemption
NHTSA is proposing to add a second exemption clause to this section
where vehicle manufacturers may request exemption under the EPA defined
provisions found in 40 CFR 1037.631 and based on other criteria that
are equivalent to those specified in 40 CFR 1037.631(a).
5. 535.3(e)(2)(ii) Early Certification for Small Manufacturers
Vehicle manufacturers that qualify as small businesses are exempt
from the Phase 1 standards, but must meet the Phase 2 standards
beginning January 1, 2022.\4\ However, some vehicle families have been
certified voluntarily to Phase 1 standards by small manufacturers. In
an effort to encourage more voluntary early certification to Phase 1
standards, EPA finalized a new interim provision in 40 CFR
1037.150(y)(4) for small manufacturers that certify their entire U.S.-
directed production volume to the Phase 1 standards for calendar year
2021 (see 85 FR at 28150). These small manufacturers would be allowed
to certify to the Phase 1 standards for model year 2022, instead of the
otherwise applicable Phase 2 standards. The agencies believe that early
compliance with the Phase 1 standards should more than offset any
reduction in benefits that would otherwise be achieved from meeting
Phase 2 standards starting January 1, 2022.\5\
---------------------------------------------------------------------------
\4\ In December 2020, EPA proposed further revisions to the
Phase 2 GEM Simulation Model in the December 2020 Notice of Proposed
Rulemaking (NRPM) for technical amendments to the GHG Emissions
Standards and Fuel Efficiency Standards for Medium- and Heavy-Duty
VehicleS. EPA's GEM model is released and can be found https://www.epa.gov/regulations-emissions-vehicles-and-engines/greenhouse-gas-emissions-model-gem-medium-and-heavy-duty which incorporates the
revisions being considered.'' (last accessed: May 11, 2022)
\5\ EPA stated that it believed that the magnitude of any impact
on air quality would be small because of the low production volumes
from these small business manufacturers.
---------------------------------------------------------------------------
The finalized provision also allows the Phase 1 compliance credits
that small manufacturers generate from model year 2018 through 2022
vocational vehicles to be used through model year 2027. Under the
existing regulations, all manufacturers that generate vehicle credits
under the Phase 1 program can use these credits for compliance in the
Phase 2 averaging, banking, and trading program, but these credits are
only subject to a five-year credit life. As EPA stated in its final
rule, the agencies believe that the limit on credit life can be
problematic for small manufacturers with limited product lines which
allows them less flexibility in averaging, and the longer credit life
will provide them additional flexibility to ensure all their products
are fully compliant by the time the Phase 2 standards are fully phased
in for model year 2027.
EPA received no adverse comment to either proposal for small
manufacturers in Sec. 1037.150(y)(4) and, therefore, finalized the
provisions. NHTSA is proposing to implement parallel changes by
updating Sec. 535.5(e)(2)(ii) with the same provisions which can be
found at Sec. 535.5(e)(2)(ii)(A) and Sec. 535.5(e)(2)(ii)(B),
respectively. These changes would also maintain program alignment
across both agencies.
6. 535.3(e)(3)--Transitional Allowance for Trailers
NHTSA is proposing to delete 535.3(e)(3) consistent with the 2021
D.C. Circuit decision, discussed above.
7. 535.3(j) Potential Enforcement Actions for Incomplete, Incorrect or
Fraudulent Information
NHTSA is proposing to add a new section to the program
applicability regulations. This new section provides clarifications and
potential outcomes under the NHTSA fuel efficiency program, if EPA
denies, suspends or revokes, a manufacturer's certificate of conformity
in accordance with 40 CFR 1036.255 or 1037.225, due to incomplete,
incorrect or fraudulent information.
[[Page 56159]]
E. 49 CFR Part 535.4 Definitions
NHTSA is proposing adding and modifying several definitions to
clarify the meaning of certain terms. Almost all of these definitions
reference EPA regulatory definitions to ensure alignment of the NHTSA
and EPA programs.
1. Adjustable Parameter
NHTSA is proposing to add the definition for adjustable parameter
as having the meaning given in 40 CFR 1037.801.
2. Alternative Fuel Conversion
NHTSA is proposing to add the definition for alternative fuel
conversion as having the meaning given in 40 CFR 85.502.
3. Averaging Sets
NHTSA is proposing to delete ``long trailer'' and ``short trailer''
in reference to averaging sets definition in HD program, consistent
with the 2021 D.C. Circuit decision.
4. Certificate of Conformity
After receiving no adverse comments, EPA finalized clarifying
statements related to the information submitted in an application for a
certificate of conformity. These clarifying statements are related to
determining the date of application submission and the submission date
for any potential changes to applications that are deemed incomplete or
amended. NHTSA is proposing to update its Certificate of Conformity
definition in Part 535 to include the same language finalized by EPA
because the clarifications are also applicable to NHTSA's fuel
efficiency program. These changes would also maintain program alignment
across the agencies.
5. Hybrid Engine, Hybrid Powertrain, and Hybrid Vehicle
NHTSA is proposing to revise its definition of hybrid engine or
hybrid powertrain in 49 CFR part 535.4 to reference directly the EPA
definition for these powertrain types found in 1037.801. EPA changed
its definitions for ``hybrid engine or powertrain'' and ``hybrid
vehicle'' to be consistent with the revised hybrid powertrain test
procedures it recently finalized in part 1036 subpart F, and the
definitions of ``hybrid powertrain'' and ``mild hybrid'' added to 40
CFR part 1036. NHTSA is proposing corresponding revisions to the Part
535 definitions that add examples of systems that qualify as hybrid
engines or powertrains, specifically systems that recover kinetic
energy and use it to power an electric heater in the aftertreatment.
6. Emission Data Engine
NHTSA is proposing to add the definition for emission data engine
as having the meaning given in 40 CFR 1036.801.
7. Engine Configuration
NHTSA is proposing to add the definition for engine configuration
as having the meaning given in 40 CFR 1036.801.
8. Flatbed Trailer
NHTSA is proposing to delete the definition of flatbed trailer,
consistent with the 2021 D.C. Circuit decision.
9. Flexible Fuel
NHTSA is proposing to add the definition for flexible fuel as
having the meaning given in 40 CFR 1036.801.
10. Fuel Type
NHTSA is proposing to add the definition for fuel type as having
the meaning given in 40 CFR 1036.801.
11. Gear Ratio
NHTSA is proposing to add the definition for gear ratio as having
the meaning given in 40 CFR 1036.801.
12. Greenhouse Gas
NHTSA is proposing to add the definition for greenhouse gas as
having the meaning given in 40 CFR 1036.801.
13. Good Engineering Judgment
NHTSA is proposing to add the definition for good engineering
judgement as having the meaning given in 40 CFR 1068.30.
14. Heavy-Duty Engine
NHTSA is proposing to add the definition for heavy-duty engine as
having the meaning given in 40 CFR 1036.801 and 49 CFR part 523.
15. Hybrid
NHTSA is proposing to add the definition for hybrid as having the
meaning given in 40 CFR 1036.801.
16. Identification Number
NHTSA is proposing to add the definition for identification number
as having the meaning given in 40 CFR 1037.801.
17. Manufacturer
NHTSA is proposing to add the definition for manufacturer as having
the meaning given in 40 CFR 1037.801.
18. Model Year
NHTSA is proposing revisions to the definition for model year as it
pertains to vehicles and engine installations. NHTSA is also proposing
to delete references to trailers in this definition, consistent with
the 2021 D.C. Circuit decision.
19. Motor Vehicle
NHTSA is proposing to add the definition for motor vehicle as
having the meaning given in 49 U.S.C. 32901.
20. Multi-Purpose
NHTSA is proposing to add the definition for multi-purpose as
having the meaning given in 40 CFR 1037.801.
21. Neutral-Idle
NHTSA is proposing to add the definition for neutral idle as having
the meaning given in 40 CFR 1037.801.
22. New Vehicles
NHTSA is proposing to add the definition for new vehicles as having
the meaning given to ``new motor vehicle'' given in 40 CFR 1037.801.
23. Percent
NHTSA is proposing to add the definition for percent as having the
meaning given in 40 CFR 1037.801.
24. Placed Into Service
NHTSA is proposing to add the definition for placed into service as
having the meaning given in 40 CFR 1037.801.
25. Phase 2
NHTSA is proposing to delete reference to fuel efficiency and
greenhouse gas emissions standards for trailer regulations, consistent
with the 2021 D.C. Circuit decision.
26. Regulatory Subcategory
NHTSA is proposing to delete the section (4) reference to trailer
subcategory, consistent with the 2021 D.C. Circuit decision.
27. Relating
NHTSA is proposing to add the definition for relating as having the
meaning given in 40 CFR 1037.801.
28. Round
NHTSA is proposing to add the definition for round as having the
meaning given in 40 CFR1065.1001.
29. Standard Payload
NHTSA is proposing to remove the definition of standard payload for
trailers, consistent with the 2021 D.C. Circuit decision.
30. Standard Tractor
NHTSA is proposing to correct the definition for standard tractor
as having
[[Page 56160]]
the meaning given in 40 CFR 1037.801 versus the currently defined 40
CFR 1037.501.
31. Standard Trailer
NHTSA is proposing to correct the definition for standard trailer
as having the meaning given in 40 CFR 1037.801 versus the currently
defined 40 CFR 1037.501.
32. Suspend
NHTSA is proposing to add the definition for suspend as having the
meaning given in 40 CFR 1037.801.
33. Vehicle Service Class
NHTSA is proposing to revise the vehicle service class definition
found in 49 CFR part 535.4 to directly reference EPA regulation 40 CFR
1037.140. NHTSA is proposing this revision to avoid redundancy across
the agencies and align directly with EPA revisions finalized in their
recent technical amendments rulemaking.
The recent EPA technical amendments clarify that the classification
for tractors, where provisions are the same as vocational vehicles, are
applicable to both hybrid and non-hybrid vehicles. The amendments also
clarify that Class 8 hybrid and electric vehicles are Heavy HDVs while
all other vehicles are classified by GVWR classes.
EPA explained in its final rule that prior to these revisions,
manufacturers had expressed concern that the Phase 2 regulations were
not specific enough regarding how to classify hybrid vocational
vehicles, because vocational vehicles are generally classified by the
class of the engines (as opposed to tractors, which are classified
based on GVW), which was not applicable to electrically driven vehicles
that have no engine.
34. Void
NHTSA is proposing to add the definition for void as having the
meaning given in 40 CFR 1037.801.
F. 49 CFR Part 535.5 Standards
1. 49 CFR Part 535.5(a)
NHTSA is proposing to add clarification to the regulatory standards
relating to heavy-duty pickup trucks and vans. More specifically, the
agency is proposing adding language that ensures manufacturer options
for EPA and NHTSA vehicle standards are aligned. Please refer to the
proposed regulatory text for additional details.
2. 49 CFR Part 535.5(b)
NHTSA is proposing to add clarification to the regulatory standards
relating to heavy-duty vocational vehicles. More specifically, the
agency is proposing adding language that ensures manufacturer options
for EPA and NHTSA vehicle standards are aligned. Please refer to the
proposed regulatory text under this section for additional details.
3. 49 CFR Part 535.5(b)(1)
NHTSA is proposing deletion of the mandatory requirements for all
heavy-duty vocational vehicles to be equipped tire pressure monitoring
systems. The proposed revision, however, does not include removal of
this mandatory requirement for motorhomes, as specified under 49 CFR
part 535.5 (b)(6)(vi) and 49 CFR 571.138.
4. 49 CFR Part 535.5(b)(4)
NHTSA is proposing to correct the Vocational HHD Vehicle Regional
compression ignition (CI) standards. The current published standard for
this vehicle class is incorrect, and does not align with EPA GHG
standards for this vehicle type. The incorrect values resulted from an
incorrect calculation during the Phase 2 rulemaking which intended to
maintain alignment of the NHTSA and EPA standards. The proposed
corrected value for this regulatory class is 20.1375 gallons per 1000-
ton miles vs. the currently published standard of 20.2358.
5. 49 CFR Part 535.5(c)
NHTSA is proposing to add clarification to the regulatory standards
relating to truck tractors. More specifically, the agency is proposing
adding language that ensures manufacturer options for EPA and NHTSA
vehicle standards are aligned across both agencies. Please refer to the
proposed regulatory text for additional details.
6. 49 CFR Part 535.5(c)(5)
NHTSA is proposing to revise its Alternate Fuel Consumption
Standards for Tractors above 120,000 GCWR for 2021 model year and
later. The revised standards are directly aligned with the revised GHG
standards for this class of vehicles proposed and finalized by EPA as
part of its technical amendments rulemaking.\6\ The revised standards
provide additional clarity on this vehicle class along with fuel
efficiency standards that increase in three increments, model years
2021-2023, model years 2024-2026, model years 2026 and later.
---------------------------------------------------------------------------
\6\ In December 2020, EPA proposed further revisions to the
Phase 2 GEM Simulation Model in the December 2020 Notice of Proposed
Rulemaking (NRPM) for technical amendments to the GHG Emissions
Standards and Fuel Efficiency Standards for Medium- and Heavy-Duty
Vehicles and is soliciting comments on these revisions. S. The
latest EPA's GEM model is released and can be found https://www.epa.gov/regulations-emissions-vehicles-and-engines/greenhouse-gas-emissions-model-gem-medium-and-heavy-duty which incorporates the
revisions being considered.'' (last accessed: May 11, 2022)
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As described in EPA's final rulemaking action, the agencies
originally defined these alternate fuel consumption and greenhouse-gas
standards during the Phase 2 rulemaking, to enable Environment and
Climate Change Canada (ECCC) to fully harmonize with the U.S.'s HD
Phase 2 standards.
In the interim, ECCC has since adopted final standards for these
120,000 to 140,000 pound GCWR tractors, which differ from the optional
standards finalized in Phase 2.\7\ Since the purpose of these standards
was to facilitate certification of vehicles intended for Canada, EPA
proposed optional standards in 40 CFR 1037.670 that would be the same
as the final ECCC standards, and did not receive any adverse comments
regarding that proposal. NHTSA is proposing to adopt these alternative
standards, in gallons per 1,000 ton-miles units, for 120,000 to
140,000-pound GCWR tractors that are equivalent to the EPA and ECCC
standards. This would maintain harmonization across the programs for
all three agencies.
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\7\ Regulations Amending the Heavy-duty Vehicle and Engine
Greenhouse Gas Emission Regulations and Other Regulations Made Under
the Canadian Environmental Protection Act, 1999: SOR/2018-98, Canada
Gazette, Part II, Volume 152, Number 11, May 16, 2018.
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7. 49 CFR Part 535.5(d)
NHTSA is proposing to add clarifications in 49 CFR part 535.5(d)
and 535.6(d) to expand its regulatory provision to optionally
accommodate powertrain families and subfamilies added by EPA in 40 CFR
1036.108(a) and 1036.230(d) and (f). The EPA provisions allow
manufacturers to apply CO2 standards to powertrain families
and subfamilies. They also allow manufacturers to optionally certify
powertrains using the engine testing provisions in 40 CFR 1036 instead
of 40 CFR 1037. Manufacturers may choose to include electric powertrain
and hybrid electric powertrain emissions in their engine families or
subfamilies under part 1036 instead of (or in addition to) the
otherwise applicable engine fuel maps. Doing so would provide the same
compliance options for manufacturers under the EPA and NHTSA programs.
[[Page 56161]]
8. 49 CFR Part 535.5(d)(3)
NHTSA is proposing to correct the Heavy-Duty Engine Fuel
Consumption Standards for Phase 1 MHD and HHD compression ignition (CI)
tractor engines. The current published standards for these engine
classes are incorrect, and do not align with EPA GHG standards for
these engine types. The incorrect values resulted from an incorrect
calculation during the Phase 2 rulemaking which intended to maintain
alignment of the NHTSA and EPA standards. The proposed correct values
for these regulatory classes are 4.7839 gallons per 100 hp-hr for MHD
CI tractor engines and 4.5187 gallons per 100 hp-hr for HHD CI tractor
engines.
9. 49 CFR Part 535.5(d)(11)
NHTSA is proposing to correct the Alternate transition option for
Phase 2 engine standards (A) and (C). The current published standards
for these engine standards are incorrect, and do not align with current
EPA GHG standards for these engine types. The incorrect values resulted
from an incorrect calculation during the Phase 2 rulemaking which
intended to maintain alignment for the NHTSA and EPA standards. The
proposed corrected values for these regulatory classes are 5.3241
gallons per 100 hp-hr for MHD vocational vehicle engines and 5.0098
gallons per 100 hp-hr for HHD vocational engines.
10. 49 CFR Part 535.5(e)
NHTSA is proposing to delete 535.3(e), Heavy Duty Trailer,
consistent with the 2021 D.C. Circuit decision, discussed above.
G. 49 CFR Part 535.6 Measurement and Calculation Procedures
1. 49 CFR Part 535.6(b)(1)
NHTSA is proposing to add a reference to EPA's finalized regulation
40 CFR 1037.150 to 49 CFR part 535.6(b)(1). This added reference would
provide clear guidance that would be used to determine the proper
vehicle and vehicle family to select when determining a manufacturer's
regulatory subcategories for vocational vehicles and tractors. The
addition would also maintain program alignment across the agencies.
2. 49 CFR Part 535.6(b)(4)(ii)
NHTSA is proposing to add a reference to EPA's finalized regulation
40 CFR 1037.525 to 49 CFR part 535.6(b)(4)(ii). This added reference
would clarify how to determine a high-roof tractor's aerodynamic
performance. EPA finalized this revision to more clearly relate the
drag areas to the defined effective yaw variable, as recommended by EMA
as a comment to the EPA proposal.\8\ NHTSA is proposing to adopt this
same measurement schema to keep programs aligned across the agencies.
---------------------------------------------------------------------------
\8\ The variables
CdAeffective-yaw-coastdown and
CdAeffective-yaw-alt are now
CdAcoastdown([psi]eff) and
CdAalt([psi]eff), respectively.
---------------------------------------------------------------------------
3. 49 CFR Part 535.6(b)(5)(i)
NHTSA is proposing to revise 49 CFR part 535.6(b)(5)(i) to change
the reference to an EPA regulation from 40 CFR 1036.510 to 1036.503.
This revision would align the NHTSA regulations with the revised and
finalized EPA regulations. This change would keep the programs of both
agencies aligned.
4. 49 CFR Part 535.6(b)(5)(v)(E)(3)
NHTSA is proposing to add a new requirement in 49 CFR part
535.6(b)(5)(v)(E)(3) that allows manufacturers to characterize torque
converters to allow a manufacturer to determine their own torque
converter capacity factor instead of using the default value provided
in GEM. This change aligns with EPA provisions in 40 CFR 1037.570 and
maintains program alignment across both agencies.
5. 49 CFR Part 535.6(b)(5)(v)(E)(4)
NHTSA is proposing to add a new requirement in 49 CFR part
535.6(b)(5)(v)(E)(4) to allow vocational vehicles to input a value for
neutral coasting in GEM as a compliance option for its fuel consumption
program. This revision would align the NHTSA regulations with the EPA
regulations in 40 CFR 1037.52 and keep both agencies aligned for
program compliance.
6. 49 CFR Part 535.6(d)
Like 49 CFR part 535.5(d), NHTSA is proposing to add clarifications
in NHTSA 535.6(d) to expand its regulatory provision to optionally
accommodate powertrain families and subfamilies added by EPA in 40 CFR
1036.108(a) and 1036.230(d) and (f). The EPA provisions allow
manufacturers to apply CO2 standards to powertrain families
and subfamilies. They also allow manufacturers to optionally certify
powertrains using the engine testing provisions in 40 CFR 1036 instead
of 40 CFR 1037. Manufacturers may choose to include electric powertrain
and hybrid electric powertrain emissions in their engine families or
subfamilies under part 1036 instead of (or in addition to) the
otherwise applicable engine fuel maps. Doing so would provide the same
compliance options for manufacturers under the EPA and NHTSA programs.
7. 49 CFR Part 535.6(d)(1)
NHTSA is proposing a consolidation of references to EPA regulation
40 CFR 1036.501 for engines in heavy-duty truck tractors and vocational
vehicles that make up each of the manufacturer's regulatory
subcategories.
8. 49 CFR Part 535.6(d)(2)
Like 49 CFR part 535.6(d), NHTSA is proposing to add clarifications
to 535.6(d)(2) that align with the EPA regulation 40 CFR 1036.230(f)
and to expand this regulatory provision to accommodate powertrains
other than engines and to also include sub-families.
9. 49 CFR Part 535.6(d)(3)
NHTSA is proposing to add a new section to 49 CFR part 535.6(d) to
address medium and heavy heavy-duty engines. This new subsection (3)
mirrors and references the recently finalized EPA technical amendment
for 40 CFR 1036.501 addressing the same regulatory items. Subsequently,
existing sections 49 CFR part 535.6(d)(3) and 49 CFR part 535.6(d)(4)
would be incremented by one as a result of inserting this new section,
resulting in the existing 49 CFR part 535.6(d)(3) becoming 49 CFR part
535.6(d)(4), and the existing 49 CFR part 535.6(d)(4) becoming 49 CFR
part 535.6(d)(5).
10. 49 CFR Part 535.6(d)(3)(ii)
NHTSA is proposing to add clarifications to 49 CFR part
535.6(d)(3)(ii) that expand this regulatory provision to accommodate
powertrains other than engines and to also include sub-families.
11. 49 CFR Part 535.6(e)
NHTSA is proposing to delete 49 CFR part 535.6(e) reference to
heavy duty trailer, consistent with the 2021 D.C. Circuit decision.
H. 49 CFR 535.7 Averaging, Banking, and Trading (ABT) Credit Program
1. 49 CFR Part 535.7(a)
NHTSA is proposing to delete reference to trailer manufacturers,
consistent with the 2021 D.C. Circuit decision.
2. 49 CFR Part 535.7(a)(2)(v)
NHTSA is proposing to delete reference to application of using bank
or trade credit to trailer, consistent with the 2021 D.C. Circuit
decision.
[[Page 56162]]
3. 49 CFR Part 535.7(a)(3)(v)
NHTSA is proposing to delete reference to trailer manufacturers
generating credits, consistent with the 2021 D.C. Circuit decision.
4. 49 CFR part 535.7(a)(4)
NHTSA is clarifying its requirements for trading fuel consumption
credits. Tractor, vocational vehicle and engine manufacturers may trade
credits generated for vehicle or engine families or subfamilies while
manufacturers of heavy-duty pickup trucks and vans certified as
complete vehicles may trade credits generated for averaging sets. NHTSA
is also proposing to delete reference to trading credits earned for
compliance with trailer regulations, consistent with the 2021 D.C.
Circuit decision.
5. 49 CFR Part 535.7(a)(4)(v)
NHTSA is proposing to delete reference to trailer manufacturers
generating credits starting in model year 2027 may not bank or trade
credits, consistent with the 2021 D.C. Circuit decision.
6. 49 CFR Part 535.7(a)(8)
The agency is proposing additions to the credit calculation
provisions and to the calculations used for vocational vehicles
transitioning to Phase 2 standards. More specifically, NHTSA is
proposing to mirror the crediting provisions finalized by EPA as part
of their technical amendments rulemaking. These added provisions
include extending credit life, allowing off-cycle credits, allowing
credit values for automatic tire inflation systems, and allowing
automatic engine shutdown systems.
7. 49 CFR Part 535.7(a)(9)(iv)(B)
NHTSA is proposing to provide clarifications regarding production
limits for drayage tractors under the custom chassis allowance, and how
it relates to corporate relationships regarding averaging, banking and
trading of credits.
8. 49 CFR Part 535.7(a)(11)
NHTSA is proposing regulatory provisions that prevent the
calculation of any Phase 1 fuel consumption credits more than once for
compliance unless the regulations explicitly allow it.
9. 49 CFR Part 535.7(b)(1)
NHTSA is proposing to amend the Total MY Fleet FCC equation because
the current CFR shows an incorrect equation.
10. 49 CFR Part 535.7(c)(1)
NHTSA is proposing to amend the Vehicle Family FCC equation because
the current CFR shows an incorrect equation.
11. 49 CFR Part 535.7(d)(1)
NHTSA is proposing to amend the Engine Family FCC equation because
the current CFR shows an incorrect equation.
12. 49 CFR Part 535.7(d)(7)(ii)
NHTSA is proposing to the remove the usage restrictions associated
with model year 2021 and earlier vocational engine credits.
Manufacturers may use Phase 1 credits in the Phase 2 program using an
adjustment factor to prorate credits to compensate for changes in the
technologies and drive cycles used in developing the Phase 2 standards.
NHTSA is also correcting the adjustment factor values used for the
conversion to fuel consumption values in terms of gallons/100 hp-hr
versus the currently published grams of CO2 reference
values.
13. 49 CFR 535.7(e)
NHTSA is proposing to delete 535.7(e), ABT Provision for Trailers,
consistent with the 2021 D.C. Circuit decision, discussed above.
14. 49 CFR 535.7(f)(2)(v)
NHTSA is proposing to delete the provision formerly labeled as
535.7(f)(2)(v) reference to application of off-cycle provision to
trailers, consistent with the 2021 D.C. Circuit decision, discussed
above.
I. 49 CFR 535.8 Reporting and Recordkeeping Requirements
1. 49 CFR Part 535.8(a)(6)
NHTSA is proposing to amend the address to 1200 New Jersey Avenue,
NVS-200, Office W45-306, SE, Washington, DC 20590, because the current
CFR shows an incorrect address.
2. 49 CFR Part 535.8(b)(11)(i)(C)
Like 49 CFR part 535.6(d), NHTSA is proposing to add clarifications
to 49 CFR part 535.8(b)(11)(i)(C) that expand this regulatory provision
to accommodate powertrains other than engines and to also include sub-
families.
3. 49 CFR Part 535.8(c)(13)(h)(i)
NHTSA is proposing additions to this reporting requirement that
clarify potential enforcement actions associated with the submission of
information that is fraudulent or grossly negligent or otherwise
provided in bad faith.
4. 49 CFR Part 535.8(g)(12)
NHTSA is proposing to delete reference to requirements for trailer
manufacturers, consistent with the 2021 D.C. Circuit decision,
discussed above.
J. 49 CFR 535.9 Enforcement Approach
1. 49 CFR Part 535.9(a)(1)(i)
NHTSA is proposing additional language and clarifications that
NHTSA will perform confirmatory testing and collaborate with EPA
regarding any potential issues with testing results.
2. 49 CFR Part 535.9(a)(1)(v)
NHTSA is proposing additional language and clarifications with
respect to any GEM inputs in a manufacturer's application for
certification or in the end of the year ABT final reports. The proposed
revisions include streamlining references to EPA regulations.
K. 49 CFR 535.10 How do manufacturers comply with fuel consumption
standards?
1. 49 CFR Part 535.10(a)(3)
NHTSA is clarifying that EPA's compliance requirements 40 CFR
1037.601 and 40 CFR part 1068 apply similarly to NHTSA's fuel
consumption program, except for the warranty provisions in 40 CFR
1037.601(a)(5).
2. 49 CFR Part 535.10(a)(6)
NHTSA is proposing the addition of language clarifying that
vehicles required to meet the fuel consumption standards of this part
must also comply with the same requirements as specified in the EPA
regulation 40 CFR 1037.115.
3. 49 CFR Part 535.10(c)
NHTSA is proposing to delete the 535.10(c)(2) reference to box
trailers, as well as the 535.10(c)(3) reference to manufacturer's
compliance if their trailer meet specified standards, consistent with
the 2021 D.C. Circuit decision, discussed above.
III. Statutory Authority and Executive Order Reviews
A. Executive Order 12866: Regulatory Planning and Review and Executive
Order 13563: Improving Regulation and Regulatory Review
This action is not a significant regulatory action and was
therefore not submitted to the Office of Management and Budget (OMB)
for review.
B. Paperwork Reduction Act (PRA)
This action does not impose any new information collection burden
under the PRA. OMB has previously approved the information collection
activities
[[Page 56163]]
contained in the existing regulations and has assigned OMB control
numbers 2060-0104, 2060-0287, 2060-0338, 2060-0545, 2060-0641. This
rule clarifies and simplifies procedures without affecting information
collection requirements.
C. Regulatory Flexibility Act (RFA)
I certify that this action would not have a significant economic
impact on a substantial number of small entities under the RFA. In
making this determination, the impact of concern is any significant
adverse economic impact on small entities. An agency may certify that a
rule will not have a significant economic impact on a substantial
number of small entities if the rule relieves regulatory burden, has no
net burden or otherwise has a positive economic effect on the small
entities subject to the rule. This proposed action is designed to
reduce testing burdens, increase compliance flexibility, and make
various corrections and adjustments to compliance provisions. We
therefore anticipate no costs and no regulatory burden associated with
this proposed rule. We have concluded that this proposed action will
have no significant increase in regulatory burden for directly
regulated small entities.
D. Unfunded Mandates Reform Act (UMRA)
This action does not contain any unfunded mandate as described in
UMRA, 2 U.S.C. 1531-1538, and does not significantly or uniquely affect
small governments. The proposed action imposes no enforceable duty on
any state, local or tribal governments. Requirements for the private
sector do not exceed $100 million in any one year.
E. National Environmental Policy Act (NEPA)
NHTSA has analyzed this proposed rule for the purposes of the
National Environmental Policy Act. The agency has determined that
implementation of this action will not have any significant impact on
the quality of the human environment.
F. Executive Order 13132: Federalism
This action does not have federalism implications. It will not have
substantial direct effects on the states, on the relationship between
the national government and the states, or on the distribution of power
and responsibilities among the various levels of government.
G. Executive Order 13175: Consultation and Coordination With Indian
Tribal Governments
This action does not have tribal implications as specified in
Executive Order 13175. This proposed rule will be implemented at the
Federal level and affects engine and vehicle manufacturers. Thus,
Executive Order 13175 does not apply to this action.
H. Executive Order 13045: Protection of Children From Environmental
Health Risks and Safety Risks
This action is not subject to Executive Order 13045 because it is
not economically significant as defined in Executive Order 12866, and
because there are no environmental health or safety risks created by
this action that could present a disproportionate risk to children.
I. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution or Use
This action is not a ``significant energy action'' because it is
not likely to have a significant adverse effect on the supply,
distribution, or use of energy. We have concluded that this action is
not likely to have any adverse energy effects because it is designed
merely to reduce testing burdens, increase compliance flexibility, and
make various corrections and adjustments to compliance provisions.
J. National Technology Transfer and Advancement Act (NTTAA)
Section 12(d) of the National Technology Transfer and Advancement
Act of 1995 (``NTTAA''), Public Law 104-113, 12(d) (15 U.S.C. 272 note)
directs EPA to use voluntary consensus standards in its regulatory
activities unless to do so would be inconsistent with applicable law or
otherwise impractical. Voluntary consensus standards are technical
standards (e.g., materials specifications, test methods, sampling
procedures, and business practices) that are developed or adopted by
voluntary consensus standards bodies. NTTAA directs agencies to provide
Congress, through OMB, explanations when the Agency decides not to use
available and applicable voluntary consensus standards. This action
involves technical standards.
K. Executive Order 12898: Federal Actions To Address Environmental
Justice in Minority Populations and Low-Income Populations
NHTSA believes this action does not have disproportionately high
and adverse human health or environmental effects on minority
populations, low-income populations or indigenous peoples, as specified
in Executive Order 12898 (59 FR 7629, February 16, 1994). Due to the
lack of environmental impact, these proposed regulatory changes will
not have a disproportionate adverse effect on minority populations,
low-income populations, or indigenous peoples.
IV. Regulatory Text
List of Subjects in 49 CFR Part 535
Energy conservation, Fuel, Fuel economy, Motor vehicles.
For the reasons discussed in the preamble, the National Highway
Traffic Safety Administraton proposes to amend 49 CFR part 535 as
follows:
0
1. Revise Part 535 to read as follows:
PART 535--MEDIUM- AND HEAVY-DUTY VEHICLE FUEL EFFICIENCY PROGRAM
Sec.
535.1 Scope.
535.2 Purpose.
535.3 Applicability.
535.4 Definitions.
535.5 Standards.
535.6 Measurement and calculation procedures.
535.7 Averaging, banking, and trading (ABT) credit program.
535.8 Reporting and recordkeeping requirements.
535.9 Enforcement approach.
535.10 How do manufacturers comply with fuel consumption standards?
Authority: 49 U.S.C. 32902.
Sec. 535.1 Scope.
This part establishes fuel consumption standards pursuant to 49
U.S.C. 32902(k) for work trucks and commercial medium- and heavy-duty
on-highway vehicles (hereafter referenced as heavy-duty vehicles), and
engines manufactured for sale in the United States. This part
establishes a credit program manufacturers may use to comply with
standards and requirements for manufacturers to provide reports to the
National Highway Traffic Safety Administration regarding their efforts
to reduce the fuel consumption of heavy-duty vehicles and engines.
Sec. 535.2 Purpose.
The purpose of this part is to reduce the fuel consumption of new
heavy-duty vehicles and engines by establishing maximum levels for fuel
consumption standards while providing a flexible credit program to
assist manufacturers in complying with standards.
[[Page 56164]]
Sec. 535.3 Applicability.
(a) This part applies to manufacturers that produce complete and
incomplete heavy-duty vehicles as defined in 49 CFR part 523, and to
the manufacturers of all heavy-duty engines manufactured for use in the
applicable vehicles for each given model year. Incomplete vehicle
manufacturers must comply with NHTSA's safety requirements in 49 CFR
parts 565, 567 and 568 to comply with part 535. Manufacturers found
under this program not to comply with NHTSA's safety standards or
regulations which apply to the construction of new and incomplete
vehicles in 49 CFR parts 566 through 568 due to incorrect or fraudulent
information will be subject to enforcement in accordance with Chapter
301 of Title 49 and deemed as not complying with Part 535. If the
manufacturer is unable to correct its noncompliance with NHTSA, the
manufacturer fails to comply with the fuel efficiency program and is
unable to earn fuel efficiency credits.
(b) This part also applies to alterers, final stage manufacturers,
and intermediate manufacturers producing vehicles and engines or
assembling motor vehicles or motor vehicle equipment under special
conditions. Manufacturers comply with this part by following the
special conditions in 40 CFR 1037.620, 1037.621, and 1037.622 in which
EPA allows manufacturer to:
(1) Share responsibility for the vehicles they produce.
Manufacturers sharing responsibility for complying with emissions and
fuel consumption standards must submit to the agencies a joint
agreement as specified in 49 CFR 534.8(a);
(2) Have certificate holders sell or ship vehicles that are missing
certain emission-related components to be installed by secondary
vehicle manufacturers;
(3) Ship partially complete vehicles to secondary manufacturers;
(4) Build electric vehicles; and
(5) Build alternative fueled vehicles from all types of heavy-duty
engine conversions. The conversion manufacturer must:
(i) Install alternative fuel conversion systems into vehicles
acquired from vehicle manufacturers prior to first retail sale or prior
to the vehicle's introduction into interstate commerce.
(ii) Be designated by the vehicle manufacturer and EPA to be the
certificate holder.
(iii) Omit alternative fueled vehicles from compliance with vehicle
fuel consumption standards, if-
(A) Excluded from EPA emissions standards; and
(B) A reasonable technical basis exist that the modified vehicle
continues to meet emissions and fuel consumption vehicle standards.
(c) Vehicle and engine manufacturers that must comply with this
part include manufacturers required to have approved certificates of
conformity from EPA as specified in 40 CFR parts 86, 1036, and 1037.
(d) The following heavy-duty vehicles and engines are excluded from
the requirements of this part:
(1) Vehicles and engines manufactured prior to January 1, 2014,
unless certified early under NHTSA's voluntary provisions in Sec.
535.5.
(2) Medium-duty passenger vehicles and other vehicles subject to
the light-duty corporate average fuel economy standards in 49 CFR parts
531 and 533.
(3) Recreational vehicles, including motor homes manufactured
before January 1, 2021, except those produced by manufacturers
voluntarily complying with NHTSA's early vocational standards for model
years 2013 through 2020.
(4) Aircraft vehicles meeting the definition of ``motor vehicle''.
For example, this would include certain convertible aircraft that can
be adjusted to operate on public roads.
(5) Engines installed in heavy-duty vehicles that are not used to
propel vehicles. Note, this includes engines used to indirectly propel
vehicles (such as electrical generator engines that power to batteries
for propulsion).
(6) The provisions of this part do not apply to engines that are
not internal combustion engines. For example, the provisions of this
part do not apply to fuel cells. Note that gas turbine engines are
internal combustion engines.
(e) The following heavy-duty vehicles and engines are exempted from
the requirements of this part:
(1) Off-road vehicles. Vehicle manufacturers producing vehicles
intended for off-road may exempt vehicles without requesting approval
from the agencies subject to the criteria in Sec. 535.5(b)(9)(i) and
40 CFR 1037.631(a). If unusual circumstances exist and a manufacturer
is uncertain as to whether its vehicles qualify, the manufacturer
should ask for a preliminary determination from the agencies before
submitting its application for certification in accordance with 40 CFR
1037.205 for the applicable vehicles. Send the request with supporting
information to EPA and the agencies will coordinate in making a
preliminary determination as specified in 40 CFR 1037.210. These
decisions are considered to be preliminary approvals and subject to
final review and approval.
(i) Vocational vehicles with a date of manufacture before January
1, 2021 automatically qualify for an exemption under Sec. 1037.631 if
the tires installed on the vehicle have a maximum speed rating at or
below 55 miles per hour.
(ii) In unusual circumstances, vehicle manufacturers may ask EPA
and NHTSA to exempt vehicles under Sec. 1037.631 based on other
criteria that are equivalent to those specified in Sec. 1037.631(a);
however, the agencies will normally not grant relief in cases where the
vehicle manufacturer has credits or can otherwise comply with
applicable standards. Manufacturers should request approval for an
exemption before producing the subject vehicles. Send your request with
supporting information to the Designated Compliance Officer; EPA will
coordinate in making a determination under Sec. 1037.210. If the
manufacturer introduces into U.S. commerce vehicles that depend on our
approval under this paragraph (h) of this section before we inform you
of our approval, those vehicles violate 40 CFR 1068.101(a)(1) and 40
CFR 535.9.
(2) Small business manufacturers. (i) For Phase 1, small business
manufacturers are exempted from the vehicle and engine standards of
Sec. 535.5, but must comply with the reporting requirements of Sec.
535.8(g).
(ii) For Phase 2, fuel consumption standards apply on a delayed
schedule for manufacturers meeting the small business criteria
specified in 13 CFR 121.201 and in 40 CFR 86.1819- 14(k)(5), 40 CFR
1036.150, and 40 CFR 1037.150. Qualifying manufacturers of truck
tractors, vocational vehicles, heavy duty pickups and vans, and engines
are not subject to the fuel consumption standards for vehicles built
before January 1, 2022 and engines (such as those engines built by
small alternative fuel engine converters) with a date of manufacturer
on or after November 14, 2011 and before January 1, 2022. Qualifying
manufacturers may choose to voluntarily comply early.
(A) Small manufacturers that certify their entire U.S.-directed
production volume to the Phase 1 standards for calendar year 2021 may
certify to the Phase 1 standards for model year 2022 (instead of the
otherwise applicable Phase 2 standards).
(B) Phase 1 vehicle credits small manufacturers generate under
provision (A) of this section for model year 2018 through 2022
vocational vehicles may be used through model year 2027 (instead of
being subject to a five-year credit life).
[[Page 56165]]
(iii) Small business manufacturers producing vehicles and engines
that run on any fuel other than gasoline, E85, or diesel fuel meeting
the criteria specified in 13 CFR 121.201 and in 40 CFR 86.1819-
14(k)(5), 40 CFR 1036.150, and 40 CFR 1037.150 may delay complying with
every new mandatory standard under this part by one model year.
(3) Engines for specialty vehicles. Engines certified to the
alternative standards specified in 40 CFR 86.007-11 and 86.008-10 for
use in specialty vehicles as described in 40 CFR 1037.605. Compliance
with the vehicle provisions in 40 CFR 1037.605 satisfies compliance for
NHTSA under this part.
(f) For model year 2021 and later, vocational vehicle manufacturers
building custom chassis vehicles (e.g., emergency vehicles) may be
exempted from standards in Sec. 535.5(b)(4) and may comply with
alternative fuel consumption standards as specified in Sec.
535.5(b)(6). Manufacturers complying with alternative fuel consumption
standards in Sec. 535.5(b)(6) are restricted in using fuel consumption
credits as specified in Sec. 535.7(c).
(g) The fuel consumption standards in some cases apply differently
for spark-ignition and compression-ignition engines or vehicles as
specified in 40 CFR parts 1036 and 1037. Engine requirements are
similarly differentiated by engine type and by primary intended service
class, as described in 40 CFR 1036.140.
(h) NHTSA may exclude or exempt vehicles and engines under special
conditions allowed by EPA in accordance with 40 CFR parts 85, 86, 1036,
1037, 1039, and 1068. Manufacturers should consult the agencies if
uncertain how to apply any EPA provision under the NHTSA fuel
consumption program. It is recommended that manufacturers seek
clarification before producing a vehicle. Upon notification by EPA of a
fraudulent use of an exemption, NHTSA reserves that right to suspend or
revoke any exemption or exclusion.
(i) In cases where there are differences between the application of
this part and the corresponding EPA program regarding whether a vehicle
is regulated or not (such as due to differences in applicability
resulting from differing agency definitions, etc.), manufacturers
should contact the agencies to identify these vehicles and assess the
applicability of the agencies' standards. The agencies will provide
guidance on how the vehicles can comply. Manufacturers are required to
identify these vehicles in their final reports submitted in accordance
with Sec. 535.8.
(j) If EPA denies, suspends or revokes, a manufacturer's
certificate of conformity in accordance with 40 CFR 1036.255 or
1037.225, due to incomplete, incorrect or fraudulent information, the
vehicles or engines covered by the applicable certificate will be:
(1) ineligible to participate in the NHTSA fuel consumption program
if the certificate is denied.
(2) eligible only for partial crediting under Sec. 535.7, for the
population of vehicles or engines which the certificate remains in
effect before the date of the suspension. The population of vehicle or
engines after the suspension may also be subject to possible fines in
accordance with Sec. 535.9.
(3) ineligible for crediting under Sec. 535.7, and subject to
possible fines in accordance with Sec. 535.9 if fraud exists.
(4) If NHTSA finds a manufacturer has submitted incomplete,
incorrect or fraudulent information, it will contact EPA to deliberate
and determine the appropriate enforcement action.
Sec. 535.4 Definitions.
The terms manufacture and manufacturer are used as defined in
section 501 of the Act and the terms commercial medium-duty and heavy-
duty on highway vehicle, fuel and work truck are used as defined in 49
U.S.C. 32901. See 49 CFR 523.2 for general definitions related to
NHTSA's fuel efficiency programs.
Act means the Motor Vehicle Information and Cost Savings Act, as
amended by Public Law 94-163 and 96-425.
Adjustable parameter has the meaning given in 40 CFR 1037.801.
Administrator means the Administrator of the National Highway
Traffic Safety Administration (NHTSA) or the Administrator's delegate.
Advanced technology means vehicle technology under this fuel
consumption program in Sec. 535.6 and 535.7 and by EPA under 40 CFR
86.1819-14(d)(7), 1036.615, or 1037.615.
Alterers means a manufacturer that modifies an altered vehicle as
defined in 49 CFR 567.3.
Alternative fuel conversion has the meaning given for clean
alternative fuel conversion in 40 CFR 85.502.
Alternative fuel conversion has the meaning given in 40 CFR 85.502.
A to B testing has the meaning given in 40 CFR 1037.801.
Automated manual transmission has the meaning given in 40 CFR
1037.801.
Automatic tire inflation system has the meaning given in 40 CFR
1037.801.
Automatic transmission (AT) has the meaning given in 40 CFR
1037.801.
Auxiliary power unit has the meaning given in 40 CFR 1037.801.
Averaging set means, a set of engines or vehicles in which fuel
consumption credits may be exchanged. Credits generated by one engine
or vehicle family may only be used by other respective engine or
vehicle families in the same averaging set as specified in Sec. 535.7.
Note that an averaging set may comprise more than one regulatory
subcategory. The averaging sets for this HD program are defined as
follows:
(1) Heavy-duty pickup trucks and vans.
(2) Light heavy-duty (LHD) vehicles.
(3) Medium heavy-duty (MHD) vehicles.
(4) Heavy heavy-duty (HHD) vehicles.
(5) Light heavy-duty engines subject to compression-ignition
standards.
(6) Medium heavy-duty engines subject to compression-ignition
standards.
(7) Heavy heavy-duty engines subject to compression-ignition
standards.
(8) Engines subject to spark-ignition standards.
(9) Vehicle types certifying to optional custom chassis standards
as specified in Sec. 535.5(b)(6) form separate averaging sets for each
vehicle type as specified in Sec. 535.7(c).
Axle ratio or Drive axle ratio, ka has the meaning given in 40 CFR
1037.801.
Basic vehicle frontal area has the meaning given in 40 CFR
1037.801.
Cab-complete vehicle has the meaning given in 49 CFR 523.2.
Carryover has the meaning given in 40 CFR 1037.801.
Certificate holder means the manufacturer who holds the certificate
of conformity for the vehicle or engine and that assigns the model year
based on the date when its manufacturing operations are completed
relative to its annual model year period.
Certificate of Conformity means an approval document granted by EPA
to a manufacturer that submits an application for a vehicle or engine
emissions family in 40 CFR 1036.205 and 1037.205. A certificate of
conformity is valid from the indicated effective date until December 31
of the model year for which it is issued. The certificate must be
renewed annually for any vehicle a manufacturer continues to produce.
Information included in an amended application made in accordance with
40 CFR part 1036.225 and 1037.225, before the end of the model year
applies similarly to the NHTSA fuel consumption program as to the EPA.
If a manufacturer amends its application to make the amended
application correct and complete, these changes do not apply
retroactively to
[[Page 56166]]
the NHTSA fuel efficiency program. Also, if EPA or NHTSA determines
that the manufacturer's amended application is not correct and
complete, or otherwise does not conform to its regulations, any changes
finalized by EPA or if EPA suspends, revokes, or voids a certification,
also applies to the NHTSA fuel efficiency program. See Sec. 535.3(j).
Certification has the meaning given in 40 CFR 1037.801.
Certified emission level has the meaning given in 40 CFR 1036.801.
Chassis-cab means the incomplete part of a vehicle that includes a
frame, a completed occupant compartment and that requires only the
addition of cargo-carrying, work-performing, or load- bearing
components to perform its intended functions.
Chief Counsel means the NHTSA Chief Counsel, or his or her
designee.
Class means relating to GVWR classes for vehicles other than
trailers, as follows:
(1) Class 2b vehicles are vehicles with a gross vehicle weight
rating (GVWR) ranging from 8,501 to 10,000 pounds.
(2) Class 3 through Class 8 vehicles are vehicles with a gross
vehicle weight rating (GVWR) of 10,001 pounds or more as defined in 49
CFR 565.15.
Complete sister vehicle is a complete vehicle of the same
configuration as a cab-complete vehicle.
Complete vehicle has the meaning given in 49 CFR part 523.
Compression-ignition (CI) means relating to a type of
reciprocating, internal-combustion engine, such as a diesel engine,
that is not a spark-ignition engine. Note, in accordance with 40 CFR
1036.1, gas turbine engines and other engines not meeting the
definition of compression-ignition are deemed to be compression-
ignition engines for complying with fuel consumption standards.
Configuration means a subclassification within a test group for
passenger cars, light trucks and medium-duty passenger vehicles and
heavy-duty pickup trucks and vans which is based on basic engine,
engine code, transmission type and gear ratios, and final drive ratio.
Container chassis trailer has the same meaning as container chassis
in 40 CFR 1037.801.
Curb weight has the meaning given in 40 CFR 86.1803.
Custom chassis vehicle means a vocational vehicle that is a motor
home, school bus, refuse hauler, concrete mixer, emergency vehicle,
mixed-use vehicle or other buses that are not school buses or motor
coaches. These vehicle types are defined in 49 CFR 523.3. A ``mixed-use
vehicle'' is one that meets at least one of the criteria specified in
40 CFR 1037.631(a)(1) or at least one of the criteria in 40 CFR
1037.631(a)(2), but not both.
Date of manufacture means the date on which the certifying vehicle
manufacturer completes its manufacturing operations, except as follows:
(1) Where the certificate holder is an engine manufacturer that
does not manufacture the complete or incomplete vehicle, the date of
manufacture of the vehicle is based on the date assembly of the vehicle
is completed.
(2) EPA and NHTSA may approve an alternate date of manufacture
based on the date on which the certifying (or primary) vehicle
manufacturer completes assembly at the place of main assembly,
consistent with the provisions of 40 CFR 1037.601 and 49 CFR 567.4.
(3) A vehicle manufacturer that completes assembly of a vehicle at
two or more facilities may ask to use as the month and year of
manufacture, for that vehicle, the month and year in which
manufacturing is completed at the place of main assembly, consistent
with provisions of 49 CFR 567.4, as the model year. Note that such
staged assembly is subject to the provisions of 40 CFR 1068.260(c).
NHTSA's allowance of this provision is effective when EPA approves the
manufacturer's certificates of conformity for these vehicles.
Day cab has the meaning given in 40 CFR 1037.801.
Drayage tractor has the meaning given in 40 CFR 1037.801.
Dual-clutch transmission (DCT) means a transmission has the meaning
given in 40 CFR 1037.801.
Dual-fuel has the meaning given in 40 CFR 1037.801.
Electric vehicle has the meaning given in 40 CFR 1037.801.
Emergency vehicle means a vehicle that meets one of the criteria in
40 CFR 1037.801.
Emission data engine has the meaning given in 40 CFR 1036.801.
Engine configuration has the meaning given in 40 CFR 1036.801.
Engine family has the meaning given in 40 CFR 1036.230.
Manufacturers designate families in accordance with EPA provisions and
may not choose different families between the NHTSA and EPA programs.
Excluded means a vehicle or engine manufacturer or component is not
required to comply with any aspects with the NHTSA fuel consumption
program.
Exempted means a vehicle or engine manufacturer or component is not
required to comply with certain provisions of the NHTSA fuel
consumption program.
Family certification level (FCL) has the meaning given in 40 CFR
1036.801.
Family emission limit (FEL) has the meaning given in 40 CFR
1037.801.
Final drive ratio has the meaning given in 40 CFR 1037.801.
Final-stage manufacturer has the meaning given in 49 CFR 567.3 and
includes secondary vehicle manufacturers as defined in 40 CFR 1037.801.
Fleet in this part means all the heavy-duty vehicles or engines
within each of the regulatory sub- categories that are manufactured by
a manufacturer in a particular model year and that are subject to fuel
consumption standards under Sec. 535.5.
Fleet average fuel consumption is the calculated average fuel
consumption performance value for a manufacturer's fleet derived from
the production weighted fuel consumption values of the unique vehicle
configurations within each vehicle model type that makes up that
manufacturer's vehicle fleet in a given model year. In this part, the
fleet average fuel consumption value is determined for each
manufacturer's fleet of heavy-duty pickup trucks and vans.
Fleet average fuel consumption standard is the actual average fuel
consumption standard for a manufacturer's fleet derived from the
production weighted fuel consumption standards of each unique vehicle
configuration, based on payload, tow capacity and drive configuration
(2, 4 or all- wheel drive), of the model types that makes up that
manufacturer's vehicle fleet in a given model year. In this part, the
fleet average fuel consumption standard is determined for each
manufacturer's fleet of heavy-duty pickup trucks and vans.
Flexible-fuel has the meaning given in 40 CFR 1036.801.
Fuel cell means an electrochemical cell that produces electricity
via the non-combustion reaction of a consumable fuel, typically
hydrogen.
Fuel cell electric vehicle means a motor vehicle propelled solely
by an electric motor where energy for the motor is supplied by a fuel
cell.
Fuel efficiency means the amount of work performed for each gallon
of fuel consumed.
Fuel type has the meaning given in 40 CFR 1037.801.
Gaseous fuel has the meaning given in 40 CFR 1037.801.
Gear ratio or Transmission gear ratio, kg, has the meaning given in
40 CFR 1037.801.
[[Page 56167]]
Good engineering judgment has the meaning given in 40 CFR 1068.30.
See 40 CFR 1068.5 for the administrative process used to evaluate good
engineering judgement.
Greenhouse gas has the meaning given in 40 CFR 1036.801.
Greenhouse gas Emissions Model (GEM) has the meaning given in 40
CFR 1037.801.
Gross axle weight rating (GAWR) has the meaning given in 49 CFR
571.3.
Gross combination weight rating (GCWR) has the meaning given in 49
CFR 571.3.
Gross vehicle weight rating (GVWR) has the meaning given in 49 CFR
571.3.
Heavy-duty off-road vehicle means a heavy-duty vocational vehicle
or vocational tractor that is intended for off-road use.
Heavy-duty engine has the meaning given in 40 CFR 1036.801 and 49
CFR part 523.
Heavy-duty vehicle has the meaning given in 40 CFR 1036.801 and 49
CFR part 523.
Heavy-haul tractor has the meaning given in 40 CFR 1037.801 and 49
CFR part 523.
Heavy heavy-duty (HHD) vehicle has the meaning given in vehicle
service class.
Hybrid has the meaning given in 40 CFR 1036.801.
Hybrid engine or hybrid powertrain has the meaning given in 40 CFR
1037.801.
Hybrid vehicle has the meaning given in 40 CFR 1037.801.
Identification number has the meaning given in 40 CFR 1037.801.
Idle operation has the meaning given in 40 CFR 1037.801.
Incomplete vehicle has the meaning given in 49 CFR part 523. For
the purpose of this regulation, a manufacturer may request EPA and
NHTSA to allow the certification of a vehicle as an incomplete vehicle
if it manufactures the engine and sells the unassembled chassis
components, provided it does not produce and sell the body components
necessary to complete the vehicle.
Innovative technology means technology certified under Sec. 535.7
and by EPA under 40 CFR 86.1819-14(d)(13), 1036.610, and 1037.610 in
the Phase 1 program.
Intermediate manufacturer has the meaning given in 49 CFR 567.3.
Light heavy-duty (LHD) vehicle has the meaning given in vehicle
service class.
Liquefied petroleum gas (LPG) has the meaning given in 40 CFR
1036.801.
Low rolling resistance tire means a tire on a vocational vehicle
with a tire rolling resistance level (TRRL) of 7.7 kg/metric ton or
lower, a steer tire on a tractor with a TRRL of 7.7 kg/metric ton or
lower, or a drive tire on a tractor with a TRRL of 8.1 kg/metric ton or
lower.
Manual transmission (MT) has the meaning given in 40 CFR 1037.801.
Manufacturer has the meaning given in 40 CFR 1036.801.
Medium heavy-duty (MHD) vehicle has the meaning given in vehicle
service class.
Model type has the meaning given in 40 CFR 600.002.
Model year as it applies to vehicles means:
(1) For tractors and vocational vehicles with a date of manufacture
on or after January 1, 2021, the vehicle's model year is the calendar
year corresponding to the date of manufacture; however, the vehicle's
model year may be designated to be the year before the calendar year
corresponding to the date of manufacture if the engine's model year is
also from an earlier year. Note that paragraph (2) of this definition
limits the extent to which vehicle manufacturers may install engines
built in earlier calendar years. Note that 40 CFR 1037.601(a)(2) limits
the extent to which vehicle manufacturers may install engines built in
earlier calendar years.
(2) For Phase 1 tractors and vocational vehicles with a date of
manufacture before January 1, 2021, model year means the manufacturer's
annual new model production period, except as restricted under this
definition. It must include January 1 of the calendar year for which
the model year is named, may not begin before January 2 of the previous
calendar year, and it must end by December 31 of the named calendar
year. The model year may be set to match the calendar year
corresponding to the date of manufacture.
(i) The manufacturer who holds the certificate of conformity for
the vehicle must assign the model year based on the date when its
manufacturing operations are completed relative to its annual model
year period. In unusual circumstances where completion of your assembly
is delayed, we may allow you to assign a model year one year earlier,
provided it does not affect which regulatory requirements will apply.
(ii) Unless a vehicle is being shipped to a secondary manufacturer
that will hold the certificate of conformity, the model year must be
assigned prior to introduction of the vehicle into U.S. commerce. The
certifying manufacturer must re-designate the model year if it does not
complete its manufacturing operations within the originally identified
model year. A vehicle introduced into U.S. commerce without a model
year is deemed to have a model year equal to the calendar year of its
introduction into U.S. commerce unless the certifying manufacturer
assigns a later date.
Model year as it applies to engines means the manufacturer's annual
new model production period, except as restricted under this
definition. It must include January 1 of the calendar year for which
the model year is named, may not begin before January 2 of the previous
calendar year, and it must end by December 31 of the named calendar
year. Manufacturers may not adjust model years to circumvent or delay
compliance with emission standards or to avoid the obligation to
certify annually.
(1) The following provisions apply for production and ABT reports
during the transition to engine-based model year determinations for
tractors and vocational vehicles in 2020 and 2021:
(i) If a manufacturer installs model year 2020 or earlier engines
in its vehicles in calendar year 2020, the manufacturers should include
all those Phase 1 vehicles in its production and ABT reports related to
model year 2020 compliance, although EPA may require the manufacturer
to identify these separately from vehicles produced in calendar year
2019.
(ii) If a manufacturer installs model year 2020 engines in its
vehicles in calendar year 2021, the manufacturer should submit
production and ABT reports for those Phase 1 vehicles separate from the
reports it submits for Phase 2 vehicles with model year 2021 engines.
Motor Vehicle has the meaning given in 49 U.S.C. 32901.
Multi-purpose has the meaning given in 40 CFR 1037.801.
Natural gas has the meaning given in 40 CFR 1036.801. Vehicles that
use a pilot-ignited natural gas engine (which uses a small diesel fuel
ignition system), are still considered natural gas vehicles.
NHTSA Enforcement means the NHTSA Associate Administrator for
Enforcement, or his or her designee.
Neutral coasting has the meaning given in 40 CFR 1037.801.
Neutral idle has the meaning given in 40 CFR 1037.801.
New vehicles has the meaning given to ``new motor vehicle''
provided in 40 CFR 1037.801.
Off-cycle technology means technology certified under Sec. 535.7
and by EPA under 40 CFR 86.1819-14(d)(13), 1036.610, and 1037.610 in
the Phase 2 program.
[[Page 56168]]
Party means the person alleged to have committed a violation of
Sec. 535.9, and includes manufacturers of vehicles and manufacturers
of engines.
Payload means in this part the resultant of subtracting the curb
weight from the gross vehicle weight rating.
Percent has the meaning given in 40 CFR 1036.801.
Petroleum has the meaning given in 40 CFR 1037.801.
Phase 1 means the joint NHTSA and EPA program established in 2011
for fuel efficiency standards and greenhouse gas emissions standards
regulating medium- and heavy-duty engines and vehicles. See Sec. 535.5
for the specific model years that standards apply to vehicles and
engines.
Phase 2 means the joint NHTSA and EPA program established in 2016
for fuel efficiency standards and greenhouse gas emissions standards
regulating medium- and heavy-duty vehicles and engines. See Sec. 535.5
for the specific model years that standards apply to vehicles and
engines.
Pickup truck has the meaning given in 49 CFR part 523.
Placed into service has the meaning given in 40 CFR 1037.801.
Plug-in hybrid electric vehicle (PHEV) means a hybrid electric
vehicle that has the capability to charge the battery or batteries used
for vehicle propulsion from an off-vehicle electric source, such that
the off-vehicle source cannot be connected to the vehicle while the
vehicle is in motion.
Power take-off (PTO) means a secondary engine shaft or other system
on a vehicle that provides substantial auxiliary power for purposes
unrelated to vehicle propulsion or normal vehicle accessories such as
air conditioning, power steering, and basic electrical accessories. A
typical PTO uses a secondary shaft on the engine to transmit power to a
hydraulic pump that powers auxiliary equipment such as a boom on a
bucket truck.
Powertrain family has the meaning given in 40 CFR 1037.231.
Manufacturers choosing to perform powertrain testing as specified in 40
CFR 1037.550, divide product lines into powertrain families that are
expected to have similar fuel consumptions and CO2 emission
characteristics throughout the useful life.
Preliminary approval means approval granted by an authorized EPA
representative prior to submission of an application for certification,
consistent with the provisions of 40 CFR 1037.210. For requirements
involving NHTSA, EPA will ensure decisions are jointly made and will
convey the decision to the manufacturer.
Primary intended service class has the same meaning for engines as
specified in 40 CFR 1036.140. Manufacturers must identify a single
primary intended service class for each engine family that best
describes vehicles for which it designs and markets the engine, as
follows:
(1) Divide compression-ignition engines into primary intended
service classes based on the following engine and vehicle
characteristics:
(i) Light heavy-duty ``LHD'' engines usually are not designed for
rebuild and do not have cylinder liners. Vehicle body types in this
group might include any heavy-duty vehicle built from a light-duty
truck chassis, van trucks, multi-stop vans, and some straight trucks
with a single rear axle. Typical applications would include personal
transportation, light-load commercial delivery, passenger service,
agriculture, and construction. The GVWR of these vehicles is normally
below 19,500 pounds.
(ii) Medium heavy-duty ``MHD'' engines may be designed for rebuild
and may have cylinder liners. Vehicle body types in this group would
typically include school buses, straight trucks with single rear axles,
city tractors, and a variety of special purpose vehicles such as small
dump trucks, and refuse trucks. Typical applications would include
commercial short haul and intra- city delivery and pickup. Engines in
this group are normally used in vehicles whose GVWR ranges from 19,500
to 33,000 pounds.
(iii) Heavy heavy-duty ``HHD'' engines are designed for multiple
rebuilds and have cylinder liners. Vehicles in this group are normally
tractors, trucks, straight trucks with dual rear axles, and buses used
in inter-city, long-haul applications. These vehicles normally exceed
33,000 pounds GVWR.
(2) Divide spark-ignition engines into primary intended service
classes as follows:
(i) Spark-ignition engines that are best characterized by paragraph
(1)(i) or (ii) of this section are in a separate ``spark-ignition''
primary intended service class.
(ii) Spark-ignition engines that are best characterized by
paragraph (1)(iii) of this section share a primary intended service
class with compression-ignition heavy heavy-duty engines. Gasoline-
fueled engines are presumed not to be characterized by paragraph
(1)(iii) of this section; for example, vehicle manufacturers may
install some number of gasoline-fueled engines in Class 8 trucks
without causing the engine manufacturer to consider those to be heavy
heavy-duty engines.
(iii) References to ``spark-ignition standards'' in this part
relate only to the spark-ignition engines identified in paragraph
(b)(1) of this section. References to ``compression-ignition
standards'' in this part relate to compression-ignition engines, to
spark-ignition engines optionally certified to standards that apply to
compression-ignition engines, and to all engines identified under
paragraph (b)(2) of this section as heavy heavy-duty engines.
Rechargeable Energy Storage System (RESS) means the component(s) of
a hybrid engine or vehicle that store recovered energy for later use,
such as the battery system in a electric hybrid vehicle.
Refuse hauler has the meaning given in 40 CFR 1037.801.
Regional has the meaning relating to the Regional duty cycle as
specified in 40 CFR 1037.510.
Regulatory category means each of the four types of heavy-duty
vehicles defined in 49 CFR 523.6 and the heavy-duty engines used in
these heavy-duty vehicles.
Regulatory subcategory means the sub-groups in each regulatory
category to which mandatory fuel consumption standards and requirements
apply as specified in 40 CFR 1036.230 and 1037.230 and are defined as
follows:
(1) Heavy-duty pick-up trucks and vans.
(2) Vocational vehicle subcategories have 18 separate vehicle
service classes as shown in Tables 1 and 2 below and include vocational
tractors. Table 1 includes vehicles complying with Phase 1 standards.
Phase 2 vehicles are included in Table 2 which have separate
subcategories to account for engine characteristics, GVWR, and the
selection of duty cycle for vocational vehicles as specified in 40 CFR
1037.510; vehicles may additionally fall into one of the subcategories
defined by the custom-chassis standards in Sec. 535.5(b)(6) and 40
1037.105(h). Manufacturers using the alternate standards in Sec.
535.5(b)(6) and 40 CFR 1037.105(h) should treat each vehicle type as a
separate vehicle subcategory.
Table 1--Phase 1 Vocational Vehicle Subcategories
------------------------------------------------------------------------
-------------------------------------------------------------------------
Vocational LHD vehicles.
Vocational MHD vehicles.
Vocational HHD vehicles.
------------------------------------------------------------------------
[[Page 56169]]
Table 2--Phase 2 Vocational Vehicle Subcategories
------------------------------------------------------------------------
Vocational LHD Vocational MHD Vocational HHD
Engine type vehicles vehicles vehicles
------------------------------------------------------------------------
CI................... Urban.......... Urban.......... Urban.
CI................... Multi-Purpose.. Multi-Purpose.. Multi-Purpose.
CI................... Regional....... Regional....... Regional.
SI................... Urban.......... Urban..........
SI................... Multi-Purpose.. Multi-Purpose..
SI................... Regional....... Regional.......
------------------------------------------------------------------------
(3) Tractor subcategories are shown in Table 3 below for Phase 1
and 2. Table 3 includes 10 separate subcategories for tractors
complying with Phase 1 and 2 standards. The heavy-haul tractor
subcategory only applies for Phase 2.
Table 3--Phase 1 and 2 Truck Tractor Subcategories
------------------------------------------------------------------------
Class 8 sleeper
Class 7 Class 8 day cabs cabs
------------------------------------------------------------------------
Low-roof tractors............... Low-roof day cab Low-roof sleeper
tractors. cab tractors.
Mid-roof tractors............... Mid-roof day cab Mid-roof sleeper
tractors. cab tractors.
High-roof tractors.............. High-roof day cab High-roof sleeper
tractors. cab tractors.
---------------------------------------
Heavy-haul tractors (applies only to
Phase 2 program).
------------------------------------------------------------------------
(5) Engine subcategories are shown for each primary intended
service class in Table 5 below. Table 5 includes 6 separate
subcategories for engines which are the same for Phase 1 and 2
standards.
Table 5--Engine Subcategories
------------------------------------------------------------------------
LHD engines MHD engines HHD engines
------------------------------------------------------------------------
CI engines for vocational CI engines for CI engines for
vehicles. vocational vocational
vehicles. vehicles.
CI engines for CI engines for
truck tractors. truck tractors.
-----------------------------------------------------
All spark-ignition engines.
------------------------------------------------------------------------
Relating to has the meaning given in 40 CFR 1037.801.
Revoke has the same meaning given in 40 CFR 1068.30.
Roof height means the maximum height of a vehicle (rounded to the
nearest inch), excluding narrow accessories such as exhaust pipes and
antennas, but including any wide accessories such as roof fairings.
Measure roof height of the vehicle configured to have its maximum
height that will occur during actual use, with properly inflated tires
and no driver, passengers, or cargo onboard. Determine the base roof
height on fully inflated tires having a static loaded radius equal to
the arithmetic mean of the largest and smallest static loaded radius of
tires a manufacturer offers or a standard tire EPA approves. If a
vehicle is equipped with an adjustable roof fairing, measure the roof
height with the fairing in its lowest setting. Once the maximum height
is determined, roof heights are divided into the following categories:
(1) Low-roof means a vehicle with a roof height of 120 inches or
less.
(2) Mid-roof means a vehicle with a roof height between 121 and 147
inches.
(3) High-roof means a vehicle with a roof height of 148 inches or
more.
Round has the meaning given in 40 CFR 1065.1001.
Secondary vehicle manufacturer has the same meaning as final-stage
manufacturer in 49 CFR part 567.
Service class group means a group of engine and vehicle averaging
sets defined as follows:
(1) Spark-ignition engines, light heavy-duty compression-ignition
engines, light heavy-duty vocational vehicles and heavy-duty pickup
trucks and vans.
(2) Medium heavy-duty compression-ignition engines and medium
heavy-duty vocational vehicles and tractors.
(3) Heavy heavy-duty compression-ignition engines and heavy heavy-
duty vocational vehicles and tractors.
Sleeper cab means a type of truck cab that has a compartment behind
the driver's seat intended to be used by the driver for sleeping. This
includes both cabs accessible from the driver's compartment and those
accessible from outside the vehicle.
Small business manufacturer means a manufacturer meeting the
criteria specified in 13 CFR 121.201. For manufacturers owned by a
parent company, the employee and revenue limits apply to the total
number employees and total revenue of the parent company and all its
subsidiaries.
Spark-ignition (SI) means relating to a gasoline-fueled engine or
any other type of engine with a spark plug (or other sparking device)
and with operating characteristics significantly similar to the
theoretical Otto combustion cycle. Spark-ignition engines usually use a
throttle to regulate intake air flow to control power during normal
operation. Note that some spark-ignition engines are subject to
requirements that apply for compression-ignition engines as described
in 40 CFR 1036.140.
Standard payload means the payload assumed for each vehicle, in
tons, for modeling and calculating emission credits, as follows:
(1) For vocational vehicles:
(i) 2.85 tons for light heavy-duty vehicles.
(ii) 5.6 tons for medium heavy-duty vehicles.
(iii) 7.5 tons for heavy heavy-duty vocational vehicles.
(2) For tractors:
(i) 12.5 tons for Class 7.
[[Page 56170]]
(ii) 19 tons for Class 8.
(iii) 43 tons for heavy-haul tractors.
Standard tractor has the meaning given in 40 CFR 1037.801.
Standard trailer has the meaning given in 40 CFR 1037.801.
Stop start has the meaning given in 40 CFR 1037.801
Subconfiguration means a unique combination within a vehicle
configuration of equivalent test weight, road-load horsepower, and any
other operational characteristics or parameters that EPA determines may
significantly affect CO2 emissions within a vehicle configuration as
defined in 40 CFR 600.002.
Suspend has the meaning given in 40 CFR 1037.801.
Tank trailer has the meaning given in 40 CFR 1037.801.
Test group means the multiple vehicle lines and model types that
share critical emissions and fuel consumption related features and that
are certified as a group by a common certificate of conformity issued
by EPA and is used collectively with other test groups within an
averaging set or regulatory subcategory and is used by NHTSA for
determining the fleet average fuel consumption.
The agencies means the National Highway Traffic Safety
Administration (NHTSA) and the Environmental Protection Agency (EPA) in
this part.
Tire pressure monitoring system (TPMS) has the meaning given in
section S3 of 49 CFR 571.138.
Tire rolling resistance level (TRRL) means a value with units of
kg/metric ton that represents that rolling resistance of a tire
configuration. TRRLs are used as inputs to the GEM model under 40 CFR
1037.520. Note that a manufacturer may assign a value higher than a
measured rolling resistance of a tire configuration.
Towing capacity in this part is equal to the resultant of
subtracting the gross vehicle weight rating from the gross combined
weight rating.
Trade means to exchange fuel consumption credits, either as a buyer
or a seller.
U.S.-directed production volume means the number of vehicle units,
subject to the requirements of this part, produced by a manufacturer
for which the manufacturer has a reasonable assurance that sale was or
will be made to ultimate purchasers in the United States.
Useful life has the meaning given in 40 CFR 1036.801 and 1037.801.
Vehicle configuration means a unique combination of vehicle
hardware and calibration (related to measured or modeled emissions)
within a vehicle family as specified in 40 CFR 1037.801.
Vehicles with hardware or software differences, but that have no
hardware or software differences related to measured or modeled
emissions or fuel consumption can be included in the same vehicle
configuration. Note that vehicles with hardware or software differences
related to measured or modeled emissions or fuel consumption are
considered to be different configurations even if they have the same
GEM inputs and FEL. Vehicles within a vehicle configuration differ only
with respect to normal production variability or factors unrelated to
measured or modeled emissions and fuel consumption for EPA and NHTSA.
Vehicle family has the meaning given in 40 CFR 1037.230.
Manufacturers designate families in accordance with EPA provisions and
may not choose different families between the NHTSA and EPA programs.
If a manufacturer is certifying vehicles within a vehicle family to
more than one FEL, it must subdivide its greenhouse gas and fuel
consumption vehicle families into subfamilies that include vehicles
with identical FELs. Note that a manufacturer may add subfamilies at
any time during the model year.
Vehicle service class has the same meaning for vehicles as
specified in 40 CFR 1037.140.
Vehicle subfamily or subfamily means a subset of a vehicle family
including vehicles subject to the same FEL(s).
Vocational tractor has the meaning given in 40 CFR 1037.801.
Void has the meaning given in 40 CFR 1036.30.
Zero emissions vehicle means an electric vehicle or a fuel cell
vehicle.
Sec. 535.5 Standards.
(a) Heavy-duty pickup trucks and vans. Each manufacturer's fleet of
heavy-duty pickup trucks and vans shall comply with the fuel
consumption standards in this paragraph (a) expressed in gallons per
100 miles. Each vehicle must be manufactured to comply for its full
useful life. For the Phase 1 program, if the manufacturer's fleet
includes conventional vehicles (gasoline, diesel and alternative fueled
vehicles) and advanced technology vehicles (hybrids with powertrain
designs that include energy storage systems, vehicles with waste heat
recovery, electric vehicles and fuel cell vehicles), it may divide its
fleet into two separate fleets each with its own separate fleet average
fuel consumption standard which the manufacturer must comply with the
requirements of this paragraph (a). For Phase 2, manufacturers may
calculate their fleet average fuel consumption standard for a
conventional fleet and multiple advanced technology vehicle fleets.
Advanced technology vehicle fleets should be separated into plug-in
hybrid electric vehicles, electric vehicles and fuel cell vehicles. The
standards in this paragraph (a) correspond to the same requirements for
EPA as specified in 40 CFR 86.1819-14. Manufacturers must apply the
fuel consumption standards in this paragraph (a) to the same vehicles
and engines using the same options used to comply with EPA in 40 CFR
part 86, subpart S. Engines that comply to the standards in this
paragraph are not allowed to comply with the standards in paragraph (d)
of this section.
(1) Mandatory standards. For model years 2016 and later, each
manufacturer must comply with the fleet average standard derived from
the unique subconfiguration target standards (or groups of
subconfigurations approved by EPA in accordance with 40 CFR 86.1819) of
the model types that make up the manufacturer's fleet in a given model
year. Each subconfiguration has a unique attribute-based target
standard, defined by each group of vehicles having the same payload,
towing capacity and whether the vehicles are equipped with a 2-wheel or
4-wheel drive configuration. Phase 1 target standards apply for model
years 2016 through 2020. Phase 2 target standards apply for model year
2021 and afterwards.
(2) Subconfiguration target standards.
(i) Two alternatives exist for determining the subconfiguration
target standards for Phase 1. For each alternative, separate standards
exist for compression-ignition and spark-ignition vehicles:
(A) The first alternative allows manufacturers to determine a fixed
fuel consumption standard that is constant over the model years; and
(B) The second alternative allows manufacturers to determine
standards that are phased-in gradually each year.
(ii) Calculate the subconfiguration target standards as specified
in this paragraph (a)(2)(ii) of this section, using the appropriate
coefficients from Table 6 choosing between the alternatives in
paragraph (a)(2)(i) of this section. For electric or fuel cell heavy-
duty vehicles, use compression-ignition vehicle coefficients ``c'' and
``d'' and for hybrid (including plug-in hybrid), dedicated and dual-
fueled vehicles, use coefficients ``c'' and ``d'' appropriate for the
engine type used. Round each standard to the nearest 0.001 gallons per
100 miles and specify all weights in pounds rounded to the nearest
pound. Calculate the subconfiguration target standards using the
following equation:
[[Page 56171]]
Subconfiguration Target Standard (gallons per 100 miles) = [c x (WF)] +
d
Where:
WF = Work Factor = [0.75 x (Payload Capacity + Xwd)] + [0.25 x
Towing Capacity]
Xwd = 4wd Adjustment = 500 lbs if the vehicle group is equipped with
4wd and all-wheel drive, otherwise equals 0 lbs for 2wd.
Payload Capacity = GVWR (lbs)-Curb Weight (lbs) (for each vehicle
group) Towing
Capacity = GCWR (lbs)-GVWR (lbs) (for each vehicle group)
Table 6--Coefficients for Mandatory Subconfiguration Target Standards
----------------------------------------------------------------------------------------------------------------
Model year(s) c d
----------------------------------------------------------------------------------------------------------------
Phase 1 Alternative 1--Fixed Target Standards
----------------------------------------------------------------------------------------------------------------
CI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2016 to 2018.................................................. 0.0004322 3.330
2019 to 2020.................................................. 0.0004086 3.143
----------------------------------------------------------------------------------------------------------------
SI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2016 to 2017.................................................. 0.0005131 3.961
2018 to 2020.................................................. 0.0004086 3.143
----------------------------------------------------------------------------------------------------------------
Phase 1 Alternative 2--Phased-in Target Standards
----------------------------------------------------------------------------------------------------------------
CI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2016.......................................................... 0.0004519 3.477
2017.......................................................... 0.0004371 3.369
2018 to 2020.................................................. 0.0004086 3.143
----------------------------------------------------------------------------------------------------------------
SI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2016.......................................................... 0.0005277 4.073
2017.......................................................... 0.0005176 3.983
2018 to 2020.................................................. 0.0004951 3.815
----------------------------------------------------------------------------------------------------------------
Phase 2--Fixed Target Standards
----------------------------------------------------------------------------------------------------------------
CI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2021.......................................................... 0.0003988 3.065
2022.......................................................... 0.0003880 2.986
2023.......................................................... 0.0003792 2.917
2024.......................................................... 0.0003694 2.839
2025.......................................................... 0.0003605 2.770
2026.......................................................... 0.0003507 2.701
2027 and later................................................ 0.0003418 2.633
----------------------------------------------------------------------------------------------------------------
SI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2021.......................................................... 0.0004827 3.725
2022.......................................................... 0.0004703 3.623
2023.......................................................... 0.0004591 3.533
2024.......................................................... 0.0004478 3.443
2025.......................................................... 0.0004366 3.364
2026.......................................................... 0.0004253 3.274
2027 and later................................................ 0.0004152 3.196
----------------------------------------------------------------------------------------------------------------
(3) Fleet average fuel consumption standard. (i) For the Phase 1
program, calculate each manufacturer's fleet average fuel consumption
standard for a conventional fleet and a combined advanced technology
fleet separately based on the subconfiguration target standards
specified in paragraph (a)(2) of this section, weighted to production
volumes and averaged using the following equation combining all the
applicable vehicles in a manufacturer's U.S.-directed fleet
(compression-ignition, spark-ignition and advanced technology vehicles)
for a given model year, rounded to the nearest 0.001 gallons per 100
miles:
[GRAPHIC] [TIFF OMITTED] TP13SE22.000
[[Page 56172]]
Where:
Subconfiguration Target Standardi = fuel consumption standard for
each group of vehicles with same payload, towing capacity and drive
configuration (gallons per 100 miles).
Volumei = production volume of each unique subconfiguration of a
model type based upon payload, towing capacity and drive
configuration.
(A) A manufacturer may group together subconfigurations that have
the same test weight (ETW), GVWR, and GCWR. Calculate work factor and
target value assuming a curb weight equal to two times ETW minus GVWR.
(B) A manufacturer may group together other subconfigurations if it
uses the lowest target value calculated for any of the
subconfigurations.
(ii) For Phase 1, manufacturers must select an alternative for
subconfiguration target standards at the same time they submit the
model year 2016 pre-model year Report, specified in Sec. 535.8. Once
selected, the decision cannot be reversed and the manufacturer must
continue to comply with the same alternative for subsequent model
years.
(4) Voluntary standards. (i) Manufacturers may choose voluntarily
to comply early with fuel consumption standards for model years 2013
through 2015, as determined in paragraphs (a)(4)(iii) and (iv) of this
section, for example, in order to begin accumulating credits through
over-compliance with the applicable standard. A manufacturer choosing
early compliance must comply with all the vehicles and engines it
manufactures in each regulatory category for a given model year.
(ii) A manufacturer must declare its intent to voluntarily comply
with fuel consumption standards at the same time it submits a Pre-Model
Report, prior to the compliance model year beginning as specified in
Sec. 535.8; and, once selected, the decision cannot be reversed and
the manufacturer must continue to comply for each subsequent model year
for all the vehicles and engines it manufactures in each regulatory
category for a given model year.
(iii) Calculate separate subconfiguration target standards for
compression-ignition and spark- ignition vehicles for model years 2013
through 2015 using the equation in paragraph (a)(2)(ii) of this
section, substituting the appropriate values for the coefficients in
the following table as appropriate:
Table 7--Coefficients for Voluntary Subconfiguration Target Standards
----------------------------------------------------------------------------------------------------------------
Model year(s) c d
----------------------------------------------------------------------------------------------------------------
CI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2013 and 14................................................... 0.0004695 3.615
2015.......................................................... 0.0004656 3.595
----------------------------------------------------------------------------------------------------------------
SI Vehicle Coefficients
----------------------------------------------------------------------------------------------------------------
2013 and 14................................................... 0.0005424 4.175
2015.......................................................... 0.0005390 4.152
----------------------------------------------------------------------------------------------------------------
(iv) Calculate the fleet average fuel consumption standards for
model years 2013 through 2015 using the equation in paragraph (a)(3) of
this section.
(5) Exclusion of vehicles not certified as complete vehicles. The
vehicle standards in paragraph (a) of this section do not apply for
vehicles that are chassis-certified with respect to EPA's criteria
pollutant test procedure in 40 CFR part 86, subpart S. Any chassis-
certified vehicles must comply with the vehicle standards and
requirements of paragraph (b) of this section and the engine standards
of paragraph (d) of this section for engines used in these vehicles. A
vehicle manufacturer choosing to comply with this paragraph and that is
not the engine manufacturer is required to notify the engine
manufacturers that their engines are subject to paragraph (d) of this
section and that it intends to use their engines in excluded vehicles.
(6) Optional certification under this section. Manufacturers may
certify certain complete or cab- complete vehicles to the fuel
consumption standards of this section. All vehicles optionally
certified under this paragraph (a)(6) are deemed to be subject to the
fuel consumption standards of this section given the following
conditions:
(i) For fuel consumption compliance, manufacturers may certify any
complete or cab-complete spark-ignition vehicles above 14,000 pounds
GVWR and at or below 26,000 pounds GVWR to the fuel consumption
standards of this section.
(ii) Manufacturers may apply the provisions of this section to cab-
complete vehicles based on a complete sister vehicle. In unusual
circumstances, manufacturers may ask the agencies to apply these
provisions to Class 2b or Class 3 incomplete vehicles that do not meet
the definition of cab-complete.
(A) Except as specified in paragraph (a)(6)(iii) of this section,
for purposes of this section, a complete sister vehicle is a complete
vehicle of the same vehicle configuration as the cab- complete vehicle.
A manufacturer may not apply the provisions of this paragraph (a)(6) to
any vehicle configuration that has a four-wheel rear axle if the
complete sister vehicle has a two- wheel rear axle.
(B) Calculate the target value for the fleet-average fuel
consumption standard under paragraph (a)(3) of this section based on
the work factor value that applies for the complete sister vehicle.
(C) Test these cab-complete vehicles using the same equivalent test
weight and other dynamometer settings that apply for the complete
vehicle from which you used the work factor value (the complete sister
vehicle). For fuel consumption certification, manufacturers may submit
the test data from that complete sister vehicle instead of performing
the test on the cab- complete vehicle.
(D) Manufacturers are not required to produce the complete sister
vehicle for sale to use the provisions of this paragraph (a)(6)(ii).
This means the complete sister vehicle may be a carryover vehicle from
a prior model year or a vehicle created solely for the purpose of
testing.
(iii) For fuel consumption purposes, if a cab-complete vehicle is
not of the same vehicle configuration as a complete sister vehicle due
only to certain factors unrelated to coastdown performance,
manufacturers may use the road-load coefficients from the complete
sister vehicle for certification testing of the cab-complete vehicle,
but it may not use fuel consumption data from the complete sister
vehicle for certifying the cab-complete vehicle.
[[Page 56173]]
(7) Loose engines. For model year 2023 and earlier spark-ignition
engines with identical hardware compared with engines used in vehicles
certified to the standards of this section, where such engines are sold
as loose engines or as engines installed in incomplete vehicles that
are not cab-complete vehicles. Manufacturers may certify such engines
to the standards of this section, subject to the following provisions:
(i) For 2020 and earlier model years, the maximum allowable U.S.-
directed production volume of engines manufacturers may sell under this
paragraph (a)(7) in any given model year is ten percent of the total
U.S-directed production volume of engines of that design that the
manufacturer produces for heavy-duty applications for that model year,
including engines it produces for complete vehicles, cab-complete
vehicles, and other incomplete vehicles. The total number of engines a
manufacturer may certify under this paragraph (a)(7), of all engine
designs, may not exceed 15,000 in any model year. Engines produced in
excess of either of these limits are not covered by your certificate.
For example, a manufacturer produces 80,000 complete model year 2017
Class 2b pickup trucks with a certain engine and 10,000 incomplete
model year 2017 Class 3 vehicles with that same engine, and the
manufacturer did not apply the provisions of this paragraph (a)(7) to
any other engine designs, it may produce up to 10,000 engines of that
design for sale as loose engines under this paragraph (a)(7). If a
manufacturer produced 11,000 engines of that design for sale as loose
engines, the last 1,000 of them that it produced in that model year
2017 would be considered uncertified.
(ii) For model years 2021 through 2023, the U.S.-directed
production volume of engines manufacturers sell under this paragraph
(a)(7) in any given model year may not exceed 10,000 units. This
paragraph (a)(7) does not apply for engines certified to the standards
of paragraph (d) of this section and 40 CFR 1036.108.
(iii) Vehicles using engines certified under this paragraph (a)(7)
are subject to the fuel consumption and emission standards of paragraph
(b) of this section and 40 CFR 1037.105 and engine standards in 40 CFR
1036.150(j).
(iv) For certification purposes, engines are deemed to have a fuel
consumption target values and test result equal to the fuel consumption
target value and test result for the complete vehicle in the applicable
test group with the highest equivalent test weight, except as specified
in paragraph (a)(7)(iv)(B) of this part. Manufacturers use these values
to calculate target values and the fleet- average fuel consumption
rate. Where there are multiple complete vehicles with the same highest
equivalent test weight, select the fuel consumption target value and
test result as follows:
(A) If one or more of the fuel consumption test results exceed the
applicable target value, use the fuel consumption target value and test
result of the vehicle that exceeds its target value by the greatest
amount.
(B) If none of the fuel consumption test results exceed the
applicable target value, select the highest target value and set the
test result equal to it. This means that the manufacturer may not
generate fuel consumption credits from vehicles certified under this
paragraph (a)(7).
(8) Alternative fuel vehicle conversions. Alternative fuel vehicle
conversions may demonstrate compliance with the standards of this part
or other alternative compliance approaches allowed by EPA in 40 CFR
85.525.
(9) Advanced, innovative and off-cycle technologies. For vehicles
subject to Phase 1 standards, manufacturers may generate separate
credit allowances for advanced and innovative technologies as specified
in Sec. 535.7(f)(1) and (2). For vehicles subject to Phase 2
standards, manufacturers may generate separate credits allowance for
off-cycle technologies in accordance with Sec. 535.7(f)(2). Separate
credit allowances for advanced technology vehicles cannot be generated;
instead manufacturers may use the credit multipliers specified in Sec.
535.7(f)(1)(iv) through model year 2026.
(10) Useful life. The following useful life values apply for the
standards of this section:
(i) 120,000 miles or 10 years, whichever comes first, for Class 2b
through Class 3 heavy-duty pickup trucks and vans certified to Phase 1
standards.
(ii) 150,000 miles or 15 years, whichever comes first, for Class 2b
through Class 3 heavy-duty pickup trucks and vans certified to Phase 2
standards.
(iii) For Phase 1 credits that you calculate based on a useful life
of 120,000 miles, multiply any banked credits that you carry forward
for use into the Phase 2 program by 1.25. For Phase 1 credit deficits
that you generate based on a useful life of 120,000 miles multiply the
credit deficit by 1.25 if offsetting the shortfall with Phase 2
credits.
(11) Compliance with standards. A manufacturer complies with the
standards of this part as described in Sec. 535.10.
(b) Heavy-duty vocational vehicles. Each manufacturer building
complete or incomplete heavy- duty vocational vehicles shall comply
with the fuel consumption standards in this paragraph (b) expressed in
gallons per 1000 ton-miles. Manufacturers must apply the fuel
consumption standards in this paragraph (b) to the same vehicles using
the same options used to comply with EPA in 40 CFR 1037.105. Engines
used in heavy-duty vocational vehicles shall comply with the standards
in paragraph (d) of this section. Each vehicle must be manufactured to
comply for its full useful life. Standards apply to the vehicle
subfamilies based upon the vehicle service classes within each of the
vocational vehicle regulatory subcategories in accordance with Sec.
535.4 and based upon the applicable modeling and testing specified in
Sec. 535.6. Determine the duty cycles that apply to vocational
vehicles according to 40 CFR 1037.140 and 1037.150(z).
(1) Mandatory standards. Heavy-duty vocational vehicle subfamilies
produced for Phase 1 must comply with the fuel consumption standards in
paragraph (b)(3) of this section. For Phase 2, each vehicle
manufacturer of heavy-duty vocational vehicle subfamilies must comply
with the fuel consumption standards in paragraph (b)(4) of this
section.
(i) For model years 2016 to 2020, the heavy-duty vocational vehicle
category is subdivided by GVWR into three regulatory subcategories as
defined in Sec. 535.4, each with its own assigned standard.
(ii) For model years 2021 and later, the heavy-duty vocational
vehicle category is subdivided into 15 regulatory subcategories
depending upon whether vehicles are equipped with a compression or
spark-ignition engine, as defined in Sec. 535.4. Standards also differ
based upon vehicle service class and intended vehicle duty cycles. See
40 CFR 1037.140 and 1037.150(z).
(iii) For purposes of certifying vehicles to fuel consumption
standards, manufacturers must divide their product lines in each
regulatory subcategory into vehicle families that have similar
emissions and fuel consumption features, as specified by EPA in 40 CFR
1037.230. These families will be subject to the applicable standards.
Each vehicle family is limited to a single model year.
(2) Voluntary compliance. (i) For model years 2013 through 2015, a
manufacturer may choose voluntarily to comply early with the fuel
consumption standards provided in paragraph (b)(3)
[[Page 56174]]
of this section. For example, a manufacturer may choose to comply early
in order to begin accumulating credits through over-compliance with the
applicable standards. A manufacturer choosing early compliance must
comply with all the vehicles and engines it manufactures in each
regulatory category for a given model year.
(ii) A manufacturer must declare its intent to voluntarily comply
with fuel consumption standards and identify its plans to comply before
it submits its first application for a certificate of conformity for
the respective model year as specified in Sec. 535.8; and, once
selected, the decision cannot be reversed and the manufacturer must
continue to comply for each subsequent model year for all the vehicles
and engines it manufactures in each regulatory category for a given
model year.
(3) Regulatory subcategory standards for model years 2013 to 2020.
The mandatory and voluntary fuel consumption standards for heavy-duty
vocational vehicles are given in the following table:
Table 8--Phase 1 Vocational Vehicle Fuel Consumption Standards
[Gallons per 1000 ton-miles]
----------------------------------------------------------------------------------------------------------------
Regulatory subcategories Vocational LHD Vehicles Vocational MHD Vehicles Vocational HHD Vehicles
----------------------------------------------------------------------------------------------------------------
Model Years 2013 to 2016 Voluntary Standards
----------------------------------------------------------------------------------------------------------------
Standard............................. 38.1139 22.9862 22.2004
----------------------------------------------------------------------------------------------------------------
Model Years 2017 to 2020 Mandatory Standards
----------------------------------------------------------------------------------------------------------------
Standard............................. 36.6405 22.1022 21.8075
----------------------------------------------------------------------------------------------------------------
(4) Regulatory subcategory standards for model years 2021 and
later. The mandatory fuel consumption standards for heavy-duty
vocational vehicles are given in the following table:
BILLING CODE 4910-59-P
[[Page 56175]]
[GRAPHIC] [TIFF OMITTED] TP13SE22.002
[[Page 56176]]
[GRAPHIC] [TIFF OMITTED] TP13SE22.003
BILLING CODE 4910-59-C
(5) Subfamily standards. Manufacturers may specify a family
emission limit (FEL) in terms of fuel consumption for each vehicle
subfamily. The FEL may not be less than the result of fuel consumption
modeling from 40 CFR 1037.520. The FELs is the fuel consumption
standards for the vehicle subfamily instead of the standards specified
in paragraph (b)(3) and (4) of this section and can be used for
calculating fuel consumption credits in accordance with Sec. 535.7.
(6) Alternate standards for custom chassis vehicles for model years
2021 and later. Manufacturers may elect to certify certain vocational
vehicles to the alternate standards for custom chassis vehicles
specified in this paragraph (b)(6) instead of the standards specified
in paragraph (b)(4) of this section. Note that, although these
standards were established for custom chassis vehicles, manufacturers
may apply these provisions to any qualifying vehicle even though these
standards were established for custom chassis vehicles. For example,
large diversified vehicle manufacturers may certify vehicles to the
refuse hauler standards of this section as long as the manufacturer
ensures that those vehicles qualify as refuse haulers when placed into
service. GEM simulates vehicle operation for each type of vehicle based
on an assigned vehicle service class, independent of the vehicle's
actual characteristics, as shown in Table 10 of this section; however,
standards apply for the vehicle's useful life based on its actual
characteristics as specified in paragraph (b)(10) of this section.
Vehicles certified to these alternative standards must use engines
certified to requirements under paragraph (d) of this section and 40
CFR part 1036 for the appropriate model year, except that motor homes
and emergency vehicles may use engines certified with the loose-engine
provisions of paragraph
[[Page 56177]]
(a)(7) of this section and 40 CFR 1037.150(m). This also applies for
vehicles meeting standards under paragraphs (a)(6)(iv) through (vi) of
this section. The fuel consumption standards for custom chassis
vehicles are given in the following table:
Table 10--Phase 2 Custom Chassis Fuel Consumption Standards
[Gallon per 1,000 ton-mile]
----------------------------------------------------------------------------------------------------------------
Vehicle type \1\ Assigned vehicle service class MY 2021 MY 2027
----------------------------------------------------------------------------------------------------------------
School Bus.................................... MHD Vehicle..................... 28.5855 26.6208
Motor Home.................................... MHD Vehicle..................... 22.3969 22.2004
Coach Bus..................................... HHD Vehicle..................... 20.6287 20.1375
Other bus..................................... HHD Vehicle..................... 29.4695 28.0943
Refuse hauler................................. HHD Vehicle..................... 30.7466 29.2731
Concrete mixer................................ HHD Vehicle..................... 31.3360 31.0413
Mixed-use vehicle............................. HHD Vehicle..................... 31.3360 31.0413
Emergency Vehicle............................. HHD Vehicle..................... 31.8271 31.3360
----------------------------------------------------------------------------------------------------------------
\1\ Vehicle types are generally defined in Sec. 535.3. ``Other bus'' includes any bus that is not a school bus
or a coach bus. A ``mixed-use vehicle'' is one that meets at least one of the criteria specified in 40 CFR
1037.631(a)(1) or at least one of the criteria in 40 CFR 1037.631(a)(2), but not both.
(i) Manufacturers may generate or use fuel consumption credits for
averaging to demonstrate compliance with the alternative standards as
described in Sec. 535.7(c). This requires that manufacturers specify a
Family Emission Limit (FEL) for fuel consumption for each vehicle
subfamily. The FEL may not be less than the result of emission modeling
as described in this paragraph (b). These FELs serve as the fuel
consumption standards for the vehicle subfamily instead of the
standards specified in this paragraph (b)(6). Manufacturers may only
use fuel consumption credits for vehicles certified to the optional
standards in this paragraph (b)(6) as specified in Sec. 535.7(c)(6)
through (8) and you may not bank or trade fuel consumption credits from
any vehicles certified under this paragraph (b)(6).
(ii) For purposes of this paragraph (b)(6), each separate vehicle
type identified in Table 10 of this section is in a separate averaging
set.
(iii) For purposes of emission and fuel consumption modeling under
40 CFR 1037.520, consider motor homes and coach buses to be subject to
the Regional duty cycle, and consider all other vehicles to be subject
to the Urban duty cycle.
(iv) Emergency vehicles are deemed to comply with the standards of
this paragraph (b)(6) if manufacturers use tires with TRRL at or below
8.4 kg/ton (8.7 g/ton for model years 2021 through 2026).
(v) Concrete mixers are deemed to comply with the standards of this
paragraph (b)(6) if manufacturers use tires with TRRL at or below 7.1
kg/ton (7.6 g/ton for model years 2021 through 2026).
(vi) Motor homes are deemed to comply with the standards of this
paragraph (b)(6) if manufacturers use the following technologies:
(A) Tires with TRRL at or below 6.0 kg/ton (6.7 g/ton for model
years 2021 through 2026).
(B) Automatic tire inflation systems or tire pressure monitoring
systems with wheels on all axles.
(C) Tire pressure monitoring systems must use low pressure warning
and malfunction telltales in clear view of the driver as specified in
S4.3 and S4.4 of 49 CFR 571.138.
(vii) Small business manufacturers using the alternative standards
for custom chassis vehicles under this paragraph (b)(6) may use fuel
consumption credits subject to the unique provisions in Sec.
535.7(a)(9).
(7) Advanced, innovative and off-cycle technologies. For vocational
vehicles subfamilies subject to Phase 1 standards, manufacturers must
create separate vehicle subfamilies for vehicles that contain advanced
or innovative technologies and group those vehicles together in a
vehicle subfamily if they use the same advanced or innovative
technologies. Manufacturers may generate separate credit allowances for
advanced and innovative technologies as specified in Sec. 535.7(f)(1)
and (2). For vehicle subfamilies subject to Phase 2 standards,
manufacturers may generate separate credit allowances for off-cycle
technologies in accordance with Sec. 535.7(f)(2). Separate credit
allowances for advanced technology vehicles cannot be generated but
instead manufacturers may use the credit multipliers specified in Sec.
535.7(f)(1)(iv) through model year 2026.
(8) Certifying across service classes. A manufacturer may
optionally certify vocational vehicle subfamilies to the standards and
useful life applicable to a heavier vehicle service class (such as MHD
vocational vehicles instead of LHD vocational vehicles). Provisions
related to generating fuel consumption credits apply as follows:
(i) If a manufacturer certifies all its vehicles from a given
vehicle service class in a given model year to the standards and useful
life that applies for a heavier vehicle service class, it may generate
credits as appropriate for the heavier service class.
(ii) Class 8 hybrid vehicles with light or medium heavy-duty
engines may be certified to compression-ignition standards for the
Heavy HDV service class. A manufacturer may generate and use credits as
allowed for the Heavy HDV service class.
(iii) Except as specified in paragraphs (b)(8)(i) and (ii) of this
section, a manufacturer may not generate credits with the vehicle. If
you include lighter vehicles in a subfamily of heavier vehicles with an
FEL below the standard, exclude the production volume of lighter
vehicles from the credit calculation. Conversely, if a manufacturer
includes lighter vehicles in a subfamily with an FEL above the
standard, it must include the production volume of lighter vehicles in
the credit calculation.
(9) Off-road exemptions. This section provides an exemption for
heavy-duty vocational vehicle subfamilies, including vocational
tractors that are intended to be used extensively in off-road
environments such as forests, oil fields, and construction sites from
the fuel consumption standards in this paragraph (b). Vehicle exempted
by this part do not comply with vehicle standards in this paragraph
(b), but the engines in these vehicles must meet the engine
requirements of paragraph (d) of this section. Note that manufacturers
may not include these exempted vehicles in any credit calculations
under this part.
[[Page 56178]]
(i) Qualifying criteria. Vocational vehicles intended for off-road
use are exempt without request, subject to the provisions of this
section, if they are primarily designed to perform work off-road (such
as in oil fields, mining, forests, or construction sites), and they
meet at least one of the criteria of paragraph (b)(9)(i)(A) of this
section and at least one of the criteria of paragraph (b)(9)(i)(B) of
this section. See paragraph (b)(6) of this section for alternate
standards that apply for vehicles meeting only one of these sets of
criteria.
(A) The vehicle must have affixed components designed to work
inherently in an off-road environment (such as hazardous material
equipment or off-road drill equipment) or be designed to operate at low
speeds such that it is unsuitable for normal highway operation.
(B) The vehicle must meet one of the following criteria:
(1) Have an axle that has a gross axle weight rating (GAWR) at or
above 29,000 pounds.
(2) Have a speed attainable in 2.0 miles of not more than 33 mi/hr.
(3) Have a speed attainable in 2.0 miles of not more than 45 mi/hr,
an unloaded vehicle weight that is not less than 95 percent of its
gross vehicle weight rating, and no capacity to carry occupants other
than the driver and operating crew.
(4) Have a maximum speed at or below 54 mi/hr. A manufacturer may
consider the vehicle to be appropriately speed-limited if engine speed
at 54 mi/hr is at or above 95 percent of the engine's maximum test
speed in the highest available gear. A manufacturer may alternatively
limit vehicle speed by programming the engine or vehicle's electronic
control module in a way that is tamper-resistant.
(ii) Tractors. The provisions of this section may apply for
tractors only if each tractor qualifies as a vocational tractor under
paragraph (c)(9) of this section or is granted approval for the
exemption as specified in paragraph (b)(9)(iii) of this section.
(iii) Preliminary Approval before Certification. If a manufacturer
has unusual circumstances where it may be questionable whether its
vehicles qualify for the off-road exemption of this part, the
manufacturer may send the agencies information before finishing its
application for certification (see 40 CFR 1037.205) for the applicable
vehicles and ask for a preliminary informal approval. The agencies will
review the request and make an appropriate determination in accordance
with 40 CFR 1037.210. The agencies will generally not reverse a
decision where they have given a manufacturer preliminary approval,
unless the agencies find new information supporting a different
decision. However, the agencies will normally not grant relief in cases
where the vehicle manufacturer has credits or can otherwise comply with
the applicable standards.
(iv) Recordkeeping and reporting. (A) A manufacturer must keep
records to document that its exempted vehicle configurations meet all
applicable requirements of this section. Keep these records for at
least eight years after you stop producing the exempted vehicle model.
The agencies may review these records at any time.
(B) A manufacturer must also keep records of the individual
exempted vehicles you produce, including the vehicle identification
number and a description of the vehicle configuration.
(C) Within 90 days after the end of each model year, manufacturers
must send to EPA a report as specified in Sec. 535.8(g)(7) and EPA
will make the report available to NHTSA.
(v) Compliance. (A) Manufacturers producing vehicles meeting the
off-road exemption criteria in paragraph (b)(9)(i) of this section or
that are granted a preliminary approval comply with the standards of
this part.
(B) In situations where a manufacturer would normally ask for a
preliminary approval subject to paragraph (b)(9)(iii) of this section
but introduces its vehicle into U.S. commerce without seeking approval
first from the agencies, those vehicles violate compliance with the
fuel consumption standards of this part and the EPA provisions under 40
CFR 1068.101(a)(1).
(C) If at any time, the agencies find new information that
contradicts a manufacturer's use of the off-road exemption of this
part, the manufacturers vehicles will be determined to be non-compliant
with the regulations of this part and the manufacturer may be liable
for civil penalties.
(10) Useful life. The following useful life values apply for the
standards of this section:
(i) 110,000 miles or 10 years, whichever comes first, for
vocational LHD vehicles certified to Phase 1 standards.
(ii) 150,000 miles or 15 years, whichever comes first, for
vocational LHD vehicles certified to Phase 2 standards.
(iii) 185,000 miles or 10 years, whichever comes first, for
vocational MHD vehicles for Phase 1 and 2.
(iv) 435,000 miles or 10 years, whichever comes first, for
vocational HHD vehicles for Phase 1 and 2.
(v) For Phase 1 credits calculated based on a useful life of
110,000 miles, multiply any banked credits carried forward for use into
the Phase 2 program by 1.36. For Phase 1 credit deficits generated
based on a useful life of 110,000 miles multiply the credit deficit by
1.36, if offsetting the shortfall with Phase 2 credits.
(11) Recreational vehicles. Recreational vehicles manufactured
after model year 2020 must comply with the fuel consumption standards
of this section. Manufacturers producing these vehicles may also
certify to fuel consumption standards from 2014 through model year
2020. Manufacturers may earn credits retroactively for early compliance
with fuel consumption standards. Once selected, a manufacturer cannot
reverse the decision and the manufacturer must continue to comply for
each subsequent model year for all the vehicles it manufacturers in
each regulatory subcategory for a given model year.
(12) Loose engines. Manufacturers may certify certain spark-
ignition engines along with chassis-certified heavy-duty vehicles where
there are identical engines used in those vehicles as described in 40
CFR 86.1819(k)(8) and 40 CFR 1037.150(m). Vehicles in which those
engines are installed are subject to standards under this part.
(13) Compliance with standards. A manufacturer complies with the
standards of this part as described in Sec. 535.10.
(c) Truck tractors. Each manufacturer building truck tractors,
except vocational tractors or vehicle constructed in accordance with
Sec. 571.7(e), with a GVWR above 26,000 pounds shall comply with the
fuel consumption standards in this paragraph (c) expressed in gallons
per 1000 ton-miles. Manufacturers must apply the fuel consumption
standards in this paragraph (c) to the same vehicles using the same
options used to comply with EPA in 40 CFR 1037.106. Engines used in
heavy-duty truck tractors vehicles shall comply with the standards in
paragraph (d) of this section. Each vehicle must be manufactured to
comply for its full useful life. Standards apply to the vehicle
subfamilies within each of the tractor vehicle regulatory subcategories
in accordance with Sec. 535.4 and 40 CFR 1037.230 and based upon the
applicable modeling and testing specified in Sec. 535.6. Determine the
vehicles in each regulatory subcategory in accordance with 40 CFR
1037.140.
[[Page 56179]]
(1) Mandatory standards. For model years 2016 and later, each
manufacturer's truck tractor subfamilies must comply with the fuel
consumption standards in paragraph (c)(3) of this section.
(i) Based on the roof height and the design of the cab, the truck
tractor category is divided into subcategories as described in Sec.
535.4. The standards that apply to each regulatory subcategory are
shown in paragraphs (c)(2) and (3) of this section, each with its own
assigned standard.
(A) When calculating a vehicle's roof height and trailer's length
should be determined from nominal design specifications, as provided in
40 CFR 1037.140.
(B) Specify design values for roof height and trailer length to the
nearest inch.
(ii) For purposes of certifying vehicles to fuel consumption
standards, manufacturers must divide their product lines in each
regulatory subcategory into vehicles subfamilies that have similar
emissions and fuel consumption features, as specified by EPA in 40 CFR
1037.230, and these subfamilies will be subject to the applicable
standards. Each vehicle subfamily is limited to a single model year.
(iii) Standards for truck tractor engines are given in paragraph
(d) of this section.
(2) Voluntary compliance. (i) For model years 2013 through 2015, a
manufacturer may choose voluntarily to comply early with the fuel
consumption standards provided in paragraph (c)(3) of this section. For
example, a manufacturer may choose to comply early in order to begin
accumulating credits through over-compliance with the applicable
standards. A manufacturer choosing early compliance must comply with
all the vehicles and engines it manufacturers in each regulatory
category for a given model year.
(ii) A manufacturer must declare its intent to voluntarily comply
with fuel consumption standards and identify its plans to comply before
it submits its first application for a certificate of conformity for
the respective model year as specified in Sec. 535.8; and, once
selected, the decision cannot be reversed and the manufacturer must
continue to comply for each subsequent model year for all the vehicles
and engines it manufacturers in each regulatory category for a given
model year.
(3) Regulatory subcategory standards. The fuel consumption
standards for truck tractors, except for vocational tractors, are given
in the following table:
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[[Page 56181]]
(4) Subfamily standards. Manufacturers may generate or use fuel
consumption credits for averaging, banking, and trading as described in
Sec. 535.7(c). This requires that manufacturers calculate a credit
quantity if they specify a family emission limit (FEL) that is
different than the standard specified in this section. The FEL may not
be less than the result of emission and fuel consumption modeling from
40 CFR 1037.520. These FELs serve as the emission standards for the
specific vehicle subfamily instead of the standards specified in
paragraph (c)(2) of this section.
(5) Alternate standards for tractors at or above 120,000 pounds
GCWR. Manufacturers may certify tractors at or above 120,000 pounds
GCWR to the following fuel consumption standards in the following
table:
Table 12--Alternate Fuel Consumption Standards for Tractors Above 120,000 Pounds GCWR for 2021 MY and Later
[Gallons per 1,000 ton-miles]
----------------------------------------------------------------------------------------------------------------
Model years Model years Model years
Regulatory subcategory 2021-2023 2024-2026 2026 and later
----------------------------------------------------------------------------------------------------------------
Heavy Class 8 Low-Roof Day Cab.................................. 5.25540 4.99018 4.80354
Heavy Class 8 Low-Roof Sleeper Cab.............................. 4.62672 4.37132 4.16503
Heavy Class 8 Mid-Roof Day Cab.................................. 5.46169 5.18664 4.99018
Heavy Class 8 Mid-Roof Sleeper Cab.............................. 4.87230 4.60707 4.39096
Heavy Class 8 High-Roof Day Cab................................. 5.35363 5.04912 4.77407
Heavy Class 8 High-Roof Sleeper Cab............................. 4.62672 4.34185 4.02750
----------------------------------------------------------------------------------------------------------------
(6) Advanced, innovative and off-cycle technologies. For tractors
subject to Phase 1 standards, manufacturers must create separate
vehicle subfamilies for vehicles that contain advanced or innovative
technologies and group those vehicles together in a vehicle subfamily
if they use the same advanced or innovative technologies. Manufacturers
may generate separate credit allowances for advanced and innovative
technologies as specified in Sec. 535.7(f)(1) and (2). For vehicles
subject to Phase 2 standards, manufacturers may generate separate
credits allowance for off-cycle technologies in accordance with Sec.
535.7(f)(2). Separate credit allowances for advanced technology
vehicles cannot be generated but instead manufacturers may use the
credit multipliers specified in Sec. 535.7(f)(1)(iv) through model
year 2026.
(7) Certifying across service classes. Manufacturers may certify
Class 7 tractors to Class 8 tractors standards as follows:
(i) A manufacturer may optionally certify 4x2 tractors with heavy
heavy-duty engines to the standards and useful life for Class 8
tractors, with no restriction on generating or using fuel consumption
credits within the Class 8 averaging set.
(ii) A manufacturer may optionally certify a Class 7 tractor to the
standards and useful life applicable to Class 8 tractors. Credit
provisions apply as follows:
(A) If a manufacturer certifies all of its Class 7 tractors to
Class 8 standards, it may use these Heavy HDV credits without
restriction.
(B) This paragraph (c)(7)(ii)(B) applies if a manufacturer
certifies some Class 7 tractors to Class 8 standards under this
paragraph (c)(7)(ii) but not all of them. If a manufacturer includes
Class 7 tractors in a subfamily of Class 8 tractors with an FEL below
the standard, exclude the production volume of Class 7 tractors from
the credit calculation. Conversely, if a manufacturer includes Class 7
tractors in a subfamily of Class 8 tractors with an FEL above the
standard, it must include the production volume of Class 7 tractors in
the credit calculation.
(8) Expanded families. Manufacturers may combine dissimilar
vehicles into single vehicle subfamilies for applying standards and for
testing in special circumstances as follows:
(i) For a Phase 1 vehicle model that straddles a roof-height, cab
type, or GVWR division, manufacturers can include all the vehicles in
the same vehicle family if it certifies the vehicle family to the more
stringent standard. For roof height, the manufacturer must certify to
the taller roof standard. For cab-type and GVWR, the manufacturers must
certify to the numerically lower standard.
(ii) For a Phase 2 vehicle model that includes a range of GVWR
values that straddle weight classes, manufacturers may include all the
vehicles in the same vehicle family if it certifies the vehicle family
to the numerically lower fuel consumption standard from the affected
service classes. Vehicles that are optionally certified to a more
stringent standard under this paragraph are subject to useful-life and
all other provisions corresponding to the weight class with the
numerically lower fuel consumption standard. For a Phase 2 tractor
model that includes a range of roof heights that straddle
subcategories, a manufacturer may include all the vehicles in the same
vehicle family if it certifies the vehicle family to the appropriate
subcategory as follows:
(A) A manufacturer may certify mid-roof tractors as high-roof
tractors, but it may not certify high-roof tractors as mid-roof
tractors.
(B) For tractor families straddling the low-roof/mid-roof division,
a manufacturer may certify the family based on the primary roof-height
as long as no more than 10 percent of the tractors are certified to the
otherwise inapplicable subcategory. For example, if 95-percent of the
tractors in the family are less than 120 inches tall, and the other 5
percent are 122 inches tall, a manufacturer may certify the tractors as
a single family in the low-roof subcategory.
(C) Determine the appropriate aerodynamic bin number based on the
actual roof height if the CdA value is measured. However,
use the GEM input for the bin based on the standards to which the
manufacturer certifies. For example, of a manufacturer certifies as mid
roof tractors some low-roof tractors with a measured CdA
value of 4.2 m\2\, it qualifies as Bin IV; and must input into GEM the
mid-roof Bin IV value of 5.85 m\2\.
(9) Vocational tractors. Tractors meeting the definition of
vocational tractors in 49 CFR 523.2 must comply with requirements for
heavy-duty vocational vehicles specified in paragraphs (b) and (d) of
this section. For Phase 1, Class 7 and Class 8 tractors certified or
exempted as vocational tractors are limited in production to no more
than 21,000 vehicles in any three consecutive model years. If a
manufacturer is determined as not applying this allowance in good faith
by
[[Page 56182]]
EPA in its applications for certification in accordance with 40 CFR
1037.205 and 1037.610, a manufacturer must comply with the tractor fuel
consumption standards in paragraph (c)(3) of this section. No
production limit applies for vocational tractors subject to Phase 2
standards.
(10) Small business manufacturers converting to mid roof or high
roof configurations. Small manufacturers are to allowed convert low and
mid roof tractors to high roof configurations without recertification,
provided it is for the purpose of building a custom sleeper tractor or
conversion to a natural gas tractor as specified in 40 CFR 1037.150(r).
(11) Useful life. The following useful life values apply for the
standards of this section:
(i) 185,000 miles or 10 years, whichever comes first, for vehicles
at or below 33,000 pounds GVWR.
(ii) 435,000 miles or 10 years, whichever comes first, for vehicles
above 33,000 pounds GVWR.
(12) Conversion to high-roof configurations. Secondary vehicle
manufacturers that qualify as small manufacturers may convert low- and
mid-roof tractors to high-roof configurations without recertification
for the purpose of building a custom sleeper tractor or converting it
to run on natural gas, as follows:
(i) The original low- or mid-roof tractor must be covered by a
valid certificate of conformity by EPA.
(ii) The modifications may not increase the frontal area of the
tractor beyond the frontal area of the equivalent high-roof tractor
with the corresponding standard trailer. If a manufacturer cannot use
the original manufacturer's roof fairing for the high-roof tractor, use
good engineering judgment to achieve similar or better aerodynamic
performance.
(iii) The agencies may require that these manufacturers submit
annual production reports as described in Sec. 535.8 and 40 CFR
1037.250 indicating the original roof height for requalified vehicles.
(13) Compliance with standards. A manufacturer complies with the
standards of this part as described in Sec. 535.10.
(d) Heavy-duty engines. Each manufacturer of heavy-duty engines
shall comply with the fuel consumption standards in this paragraph (d)
expressed in gallons per 100 horsepower-hour. Manufacturers must apply
the fuel consumption standards in this paragraph (d) to the same
engines using the same options used to comply with EPA in 40 CFR
1036.108. Each engine must be manufactured to comply for its full
useful life, expressed in service miles, operating hours, or calendar
years, whatever comes first. The provisions of this part apply to all
new 2014 model year and later heavy-duty engines fueled by conventional
and alternative fuels and manufactured for use in heavy-duty tractors
or vocational vehicles. Standards apply to the engine and powertrain
families and sub-families based upon the primary intended service
classes within each of the engine regulatory subcategories as described
inSec. 535.4 and based upon the applicable modeling and testing
specified in Sec. 535.6.
(1) Mandatory standards. Manufacturers of heavy-duty engine
families shall comply with the mandatory fuel consumption standards in
paragraphs (d)(3) through (6) of this section for model years 2017 and
later for compression-ignition engines and for model years 2016 and
later for spark-ignition engines.
(i) The heavy-duty engine regulatory category is divided into six
regulatory subcategories, five compression-ignition subcategories and
one spark-ignition subcategory, as shown in Table 14 of this section.
(ii) Separate standards exist for engine families manufactured for
use in heavy-duty vocational vehicles and in truck tractors.
(iii) For purposes of certifying engines to fuel consumption
standards, manufacturers must divide their product lines in each
regulatory subcategory into engine families. Fuel consumption standards
apply each model year to the same engine families used to comply with
EPA standards in 40 CFR 1036.108 and 40 CFR 1037.230. An engine family
is designated under the EPA program based upon testing specified in 40
CFR part 1036, subpart F, and the engine family's primary intended
service class. Each engine family manufactured for use in a heavy-duty
tractor or vocational vehicle must be certified to the primary intended
service class that it is designed for in accordance with 40 CFR
1036.108 and 1036.140.
(2) Voluntary compliance. (i) For model years 2013 through 2016 for
compression-ignition engine families, and for model year 2015 for
spark-ignition engine families, a manufacturer may choose voluntarily
to comply with the fuel consumption standards provided in paragraphs
(d)(3) through (5) of this section. For example, a manufacturer may
choose to comply early in order to begin accumulating credits through
over-compliance with the applicable standards. A manufacturer choosing
early compliance must comply with all the vehicles and engines it
manufacturers in each regulatory category for a given model year except
in model year 2013 the manufacturer may comply with individual engine
families as specified in 40 CFR 1036.150(a)(2).
(ii) A manufacturer must declare its intent to voluntarily comply
with fuel consumption standards and identify its plans to comply before
it submits its first application for a certificate of conformity for
the respective model year as specified in Sec. 535.8; and, once
selected, the decision cannot be reversed and the manufacturer must
continue to comply for each subsequent model year for all the vehicles
and engines it manufacturers in each regulatory category for a given
model year.
(3) Regulatory subcategory standards. The primary fuel consumption
standards for heavy-duty engine families are given in the following
table:
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[[Page 56184]]
(4) Alternate subcategory standards. The alternative fuel
consumption standards for heavy-duty compression-ignition engine
families are as follows:
(i) Manufacturers entering the voluntary program in model years
2014 through 2016, may choose to certify compression-ignition engine
families unable to meet standards provided in paragraph (d)(3) of this
section to the alternative fuel consumption standards of this paragraph
(d)(4).
(ii) Manufacturers may not certify engines to these alternate
standards if they are part of an averaging set in which they carry a
balance of banked credits. For purposes of this section, manufacturers
are deemed to carry credits in an averaging set if they carry credits
from advance technology that are allowed to be used in that averaging
set in accordance with Sec. 535.7(d)(12).
(iii) The emission standards of this section are determined as
specified by EPA in 40 CFR 1036.620(a) through (c) and should be
converted to equivalent fuel consumption values.
(5) Alternate phase-in standards. Manufacturers have the option to
comply with EPA emissions standards for compression-ignition engine
families using an alternative phase-in schedule that correlates with
EPA's OBD standards. If a manufacturer chooses to use the alternative
phase-in schedule for meeting EPA standards and optionally chooses to
comply early with the NHTSA fuel consumption program, it must use the
same phase-in schedule beginning in model year 2013 for fuel
consumption standards and must remain in the program for each model
year thereafter until model year 2020. The fuel consumption standard
for each model year of the alternative phase-in schedule is provided in
Table 15 of this section. Note that engine families certified to these
standards are not eligible for early credits under Sec. 535.7.
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BILLING CODE 4910-59-C
(6) Alternative fuel conversions. Engines that have been converted
to operate on alternative fuels may demonstrate compliance with the
standards of this part or other alternative compliance approaches
allowed by EPA in 40 CFR 85.525.
(7) Optional certification under this section. Manufacturers
certifying spark-ignition engines to the compression-ignition standards
for EPA must treat those engines as compression-ignition engines for
all the provisions of this part.
(8) Advanced, innovative and off-cycle technologies. For engines
subject to Phase 1 standards, manufacturers must create separate engine
families for engines that contain advanced or innovative technologies
and group those engines together in an engine family if they use the
same advanced or innovative technologies. Manufacturers may generate
separate credit allowances for advanced and innovative technologies as
specified in Sec. 535.7(f)(1) and (2). For engines subject to Phase 2
standards, manufacturers may generate separate credits allowance for
off-cycle technologies in accordance with Sec. 535.7(f)(2). Credit
incentives for advanced technology engines do not apply during the
Phase 2 period.
(9) Useful life. The exhaust emission standards of this section
apply for the full useful life, expressed in service miles, operating
hours, or calendar years, whichever comes first. The following useful
life values apply for the standards of this section:
(i) 120,000 miles or 11 years, whichever comes first, for CI and SI
LHD engines certified to Phase 1 standards.
[[Page 56185]]
(ii) 150,000 miles or 15 years, whichever comes first, for CI and
SI LHD and spark-ignition engines certified to Phase 2 standards.
(iii) 185,000 miles or 10 years, whichever comes first, for CI MHD
engines certified to Phase 1 and for Phase 2.
(iv) 435,000 miles or 10 years, whichever comes first, for CI HHD
engines certified to Phase 1 and for Phase 2.
(v) For Phase 1 credits that manufacturers calculate based on a
useful life of 110,000 miles, multiply any banked credits that it
carries forward for use into the Phase 2 program by 1.36. For Phase 1
credit deficits that manufacturers generate based on a useful life of
110,000 miles multiply the credit deficit by 1.36, if offsetting the
shortfall with Phase 2 credits.
(10) Loose engines. This paragraph (d)(10) describes alternate
emission and fuel consumption standards for loose engines certified
under. The standards of this paragraph (d) and 1036.108 do not apply
for loose engines certified under paragraph (a) of this section and 40
CFR 86.1819- 14(k)(8). The standards in 40 CFR 1036.150(j) apply for
the emissions and equivalent fuel consumption measured with the engine
installed in a complete vehicle consistent with the provisions of 40
CFR 86.1819-14(k)(8)(vi).
(11) Alternate transition option for Phase 2 engine standards. (i)
Manufacturers may optionally elect to comply with the model year 2021
primary (Phase 2) vocational vehicle and tractor engine standards in
paragraph (d)(3) of this section beginning in model year 2020 (e.g.,
comply with the more stringent standards one year early). The model
year 2021 standard would apply to these manufacturers for model years
2020 through 2023. Manufacturers that voluntarily certify their engines
to model year 2021 standards early would then be eligible for less
stringent engine tractor standards in model years 2024 through 2026, as
follows:
(A) 5.3242 gallons per 100 hp-hr for MHD vocational vehicle
engines.
(B) 4.5874 gallons per 100 hp-hr for MHD tractor engines.
(C) 5.0098 gallons per 100 hp-hr for HHD vocational vehicle
engines.
(D) 4.3418 gallons per 100 hp-hr for HHD tractor engines.
(ii) The primary standard in paragraph (d)(3) of this section
applies for all manufacturers in model year 2027 and later years.
(iii) Manufacturers may apply these provisions separately for
medium heavy-duty engines and heavy heavy-duty engines. This election
applies to all engines in each segment. For example, if a manufacturer
elects this alternate option for its medium heavy-duty engines, all of
the manufacturer's medium heavy-duty vocational and tractor engines
must comply. Engine fuel consumption credits generated under Sec.
535.7(d) for manufacturers complying early with the model year 2021
standards follow the temporary extended credit life allowance in Sec.
535.7(d)(9).
(12) Compliance with standards. A manufacturer complies with the
standards of this part as described in Sec. 535.10.
Sec. 535.6 Measurement and calculation procedures.
This part describes the measurement and calculation procedures
manufacturers use to determine annual fuel consumption performance
results. Manufacturers use the fuel consumption results determined in
this part for calculating credit balances specified in Sec. 535.7 and
then determine whether they comply with standards as specified in Sec.
535.10. Manufacturers must use EPA emissions test results for deriving
NHTSA's fuel consumption performance rates. Consequently, manufacturers
conducting testing for certification or annual demonstration testing
and providing CO2 emissions data to EPA must also provide
equivalent fuel consumption results to NHTSA for all values. NHTSA and
EPA reserve the right to verify separately or in coordination the
results of any testing and measurement established by manufacturers in
complying with the provisions of this program and as specified in 40
CFR 1037.301 and Sec. 535.9. Any carry over data from the Phase 1
program may be carried into the Phase 2 only with approval from EPA and
by using good engineering judgment considering differences in testing
protocols between test procedures.
(a) Heavy-duty pickup trucks and vans. This section describes the
method for determining the fuel consumption performance rates for test
groups and for fleets of complete heavy-duty pickup trucks and vans
each model year. The NHTSA heavy-duty pickup truck and van fuel
consumption performance rates correspond to the same requirements for
EPA as specified in 40 CFR 86.1819-14.
(1) For the Phase 1 program, if the manufacturer's fleet includes
conventional vehicles (gasoline, diesel and alternative fueled
vehicles) and advanced technology vehicles (hybrids with powertrain
designs that include energy storage systems, vehicles with waste heat
recovery, electric vehicles and fuel cell vehicles), it may divide its
fleet into two separate fleets each with its own separate fleet average
fuel consumption performance rate. For Phase 2, manufacturers may
calculate their fleet average fuel consumption rates for a conventional
fleet and separate advanced technology vehicle fleets. Advanced
technology vehicle fleets should be separated into plug-in hybrid
electric vehicles, electric vehicles and fuel cell vehicles.
(2) Vehicles in each fleet should be selected and divided into test
groups or subconfigurations according to EPA in 40 CFR 86.1819-14(d).
(3) Use the EPA CO2 emissions test results for each test group, in
grams per mile, for the selected vehicles.
(i) Use CO2 emissions test results for vehicles fueled
by conventional and alternative fuels, including dedicated and dual-
fueled (multi-fuel and flexible-fuel) vehicles using each fuel type as
specified in 40 CFR 86.1819-14(d)(10).
(ii) Use CO2 emissions test results for dual-fueled
vehicles using a weighted average of the manufacturer's emission
results as specified in 40 CFR 600.510-12(k) for light-duty trucks.
(iii) All electric vehicles are deemed to have zero emissions of
CO2, CH4, and N2O. No emission testing
is required for such electric vehicles. Assign the fuel consumption
test group result to a value of zero gallons per 100 miles in paragraph
(a)(4) of this section.
(iv) Use CO2 emissions test results for cab-complete and
incomplete vehicles based upon the applicable complete sister vehicles
as determined in 40 CFR 1819-14(j)(2).
(v) Use CO2 emissions test results for loose engines
using applicable complete vehicles as determined in 40 CFR 86.1819-
14(k)(8).
(vi) Manufacturers can choose to analytically derive CO2
emission rates (ADCs) for test groups or subconfigurations. Use ADCs
for test groups or subconfigurations in accordance with 40 CFR 86.1819-
14 (d) and (g).
(4) Calculate equivalent fuel consumption results for all test
groups, in gallons per 100 miles, from CO2emissions test
group results, in grams per miles, and round to the nearest 0.001
gallon per 100 miles.
(i) Calculate the equivalent fuel consumption test group results as
follows for compression-ignition vehicles and alternative fuel
compression-ignition vehicles. CO2 emissions test group
result (grams per mile)/10,180 grams per gallon of diesel fuel) x
(10\2\) = Fuel consumption test group result (gallons per 100 mile).
[[Page 56186]]
(ii) Calculate the equivalent fuel consumption test group results
as follows for spark-ignition vehicles and alternative fuel spark-
ignition vehicles. CO2emissions test group result (grams per
mile)/8,877 grams per gallon of gasoline fuel) x (10\2\) = Fuel
consumption test group result (gallons per 100 mile).
(5) Calculate the fleet average fuel consumption result, in gallons
per 100 miles, from the equivalent fuel consumption test group results
and round the fuel consumption result to the nearest 0.001 gallon per
100 miles. Calculate the fleet average fuel consumption result using
the following equation.
[GRAPHIC] [TIFF OMITTED] TP13SE22.001
Where:
Fuel Consumption Test Group Resulti = fuel consumption performance
for each test group as defined in 49 CFR 523.4.
Volumei = production volume of each test group.
(6) Compare the fleet average fuel consumption standard to the
fleet average fuel consumption performance. The fleet average fuel
consumption performance must be less than or equal to the fleet fuel
consumption standard to comply with standards in Sec. 535.5(a).
(b) Heavy-duty vocational vehicles and tractors. This section
describes the method for determining the fuel consumption performance
rates for vehicle families of heavy-duty vocational vehicles and
tractors. The NHTSA heavy-duty vocational vehicle and tractor fuel
consumption performance rates correspond to the same requirements for
EPA as specified in 40 CFR 1037, subpart F.
(1) Select vehicles and vehicle family configurations as specified
in 40 CFR 1037.150 and 1037.230 for vehicles that make up each of the
manufacturer's regulatory subcategories of vocational vehicles and
tractors. For the Phase 2 program, select powertrain, axle and
transmission families in accordance with 40 CFR 1037.231 and 1037.232.
(2) Follow the EPA testing requirements in 40 CFR 1037.230 and
1037.501 to derive inputs for the Greenhouse gas Emissions Model (GEM).
(3) Enter inputs into GEM, in accordance with 40 CFR 1037.520, to
derive the emissions and fuel consumption performance results for all
vehicles (conventional, alternative fueled and advanced technology
vehicles).
(4) For Phase 1 and 2, all of the following GEM inputs apply for
vocational vehicles and other tractor regulatory subcategories, as
follows:
(i) Model year and regulatory subcategory (see Sec. 535.3 and 40
CFR 1037.230).
(ii) Coefficient of aerodynamic drag (CdA) or drag area,
as described in 40 CFR 1037.520(b), 40 CFR 1037.525, 1037.527 and
1037.528. Alternatively, manufacturers may use CdA values as
specified in 40 CFR 1037.530, 1037.532 or 1037.534 if used for
determining CO2 compliance for EPA. Manufacturers must use
the same compliance approach for determining CdA values in
GEM for the NHTSA and EPA programs.
(iii) Steer and drive tire rolling resistance, as described in 40
CFR 1037.520(c).
(iv) Vehicle speed limiters, as described in 40 CFR 1037.520(d)
(tractors only).
(v) Vehicle weight reduction, as described in 40 CFR 1037.520(e)
(tractors only for Phase 1).
(vi) Automatic engine shutdown systems, as described in 40 CFR
1037.660 (only for Phase 1 Class 8 sleeper cabs). For Phase 1, enter a
GEM input value of 5.0 g/ton-mile, or an adjusted value as specified in
40 CFR 1037.660.
(5) For Phase 2 vehicles, the GEM inputs described in paragraphs
(b)(4)(i) through (v) of this section continue to apply. Note that the
provisions related to vehicle speed limiters and automatic engine
shutdown systems are available for vocational vehicles in Phase 2. The
additional GEM inputs that apply for vocational vehicles and other
tractor regulatory subcategories for demonstrating compliance with
Phase 2 standards are as follows:
(i) Engine characteristics. Enter information from the engine
manufacturer to describe the installed engine and its operating
parameters as described in 40 CFR 1036.503 and 1037.520(f).
(ii) Vehicle information. Enter information in accordance with 40
CFR 1037.520(g) for the vehicle and its operating parameters including:
(A) Transmission make, model and type;
(B) Drive axle configuration;
(C) Drive axle ratio, ka;
(D) For Phase 2, GEM inputs associated with powertrain testing
include powertrain family, transmission calibration identifier, test
data from 40 CFR 1037.550 and 1037.551, and the powertrain test
configuration (dynamometer connected to transmission output or wheel
hub). Test Phase 1 hybrid systems according to 40 CFR 1037.555 to
determine GEM inputs.
(iii) Idle-reduction technologies. Identify whether the
manufacturer's vehicle has qualifying idle- reduction technologies,
subject to the qualifying criteria in 40 and 1037.660 and enter values
for stop start and neutral idle technologies as specified in 40 CFR
1037.520(h).
(iv) Axle and transmission efficiency. Manufacturers may use axle
efficiency maps as described in 40 CFR 1037.560 and transmission
efficiency maps as described in 40 CFR 1037.565 to replace the default
values in GEM.
(v) Additional reduction technologies. Enter input values in GEM as
follows to characterize the percentage CO2 emission
reduction corresponding to certain technologies and vehicle
configurations, or enter 0 as specified in 40 CFR 1037.520(j):
(A) Intelligent controls
(B) Accessory load
(C) Tire-pressure systems
(D) Extended-idle reduction
(E) Additional GEM inputs may apply as follows:
(1) Enter 1.7 and 0.9, respectively, for school buses and coach
buses that have at least seven available forward gears.
(2) If the agencies approve an off-cycle technology under Sec.
535.7(f) and 40 CFR 1037.610 in the form of an improvement factor,
enter the improvement factor expressed as a percentage reduction in
CO2 emissions. (Note: In the case of approved off-cycle
technologies whose benefit is quantified as a g/ton-mile credit, apply
the credit to the GEM result, not as a GEM input value.)
(3) Manufacturers may use values to characterize torque converters
as inputs to GEM as specified in the procedure defined in 40 CFR
1037.570.
(4) Vocational vehicle manufacturers may optionally use values for
neutral coasting in GEM as in 40 CFR 1037.520
[[Page 56187]]
(vi) Vehicles with hybrid power take-off (PTO). For vocational
vehicles, determine the delta PTO emission result of the manufacturer's
engine and hybrid power take-off system as described in 40 CFR
1037.540.
(vii) Aerodynamic improvements for vocational vehicles. For
vocational vehicles certified using the Regional duty cycle,
enter[Delta]CdAvalues to account for using rear fairings and
a reduced minimum frontal area as specified in 40 CFR 1037.520(m) and
1037.527.
(viii) Alternate fuels. For fuels other than those identified in
GEM, perform the simulation by identifying the vehicle as being diesel-
fueled if the engine is subject to the compression-ignition standard,
or as being gasoline-fueled if the engine is subject to the spark-
ignition standards. Correct the engine or powertrain fuel map for mass-
specific net energy content as described in 40 CFR 1036.535(b).
(ix) Custom Chassis Vehicles. A simplified version of GEM applies
for custom chassis vehicle subject Sec. 535.5(b)(6) in accordance with
40 CFR 1037.520(a)(2)(ii).
(6) In unusual circumstances, manufacturers may ask EPA to use
weighted average results of multiple GEM runs to represent special
technologies for which no single GEM run can accurately reflect.
(7) From the GEM results, select the CO2 family
emissions level (FEL) and equivalent fuel consumption values for
vocational vehicle and tractor families in each regulatory subcategory
for each model year. Equivalent fuel consumption FELs are derived in
GEM and expressed to the nearest 0.0001 gallons per 1000 ton-mile. For
families containing multiple subfamilies, identify the FELs for each
subfamily.
(8) The fuel consumption of electric vehicles (as defined in Sec.
1037.801) are deemed to be zero. No emission testing is required for
electric vehicles. Use good engineering judgment to apply other
requirements of this part to electric vehicles.
(c) [Reserved]
(d) Heavy-duty engines. This section describes the method for
determining equivalent fuel consumption family certification level
(FCL) values for engine and powertrain families and subfamilies of
heavy-duty truck tractors and vocational vehicles. The NHTSA heavy-duty
engine fuel consumption FCLs are determined from the EPA FCLs tested in
accordance with 40 CFR 1036, subpart F. Each engine and powertrain
family must use the same primary intended service class as designated
for EPA in accordance with 40 CFR 1036.140.
(1) Manufacturers must select emission-data engines representing
the tested configuration of each engine family specified in 40 CFR
1036.501 for engines in heavy-duty truck tractors and vocational
vehicles that make up each of the manufacturer's regulatory
subcategories.
(2) Standards in Sec. 535.5(d) apply to the CO2
emissions rates for each emissions-data engine in an engine or
powertrain family subject to the procedures and equipment specified in
40 CFR part 1036, subpart F. Determine equivalent fuel consumptions
rates using CO2 emissions rates in grams per hp-hr measured
to at least one more decimal place than that of the applicable EPA
standard in 40 CFR 1036.108.
(i) Use the CO2 emissions test results for engines
running on each fuel type for conventional, dedicated, multi -fueled
(dual-fuel, and flexible-fuel) engines as specified in 40 CFR part
1036, subpart F.
(ii) Use the CO2 emissions result for multi-fueled
engines using the same weighted fuel mixture emission results as
specified in 40 CFR 1036.235 and 40 CFR part 1036, subpart F.
(iii) Use the CO2 emissions test results for hybrid
engines as described in 40 CFR 1036.525.
(iv) All electric vehicles are deemed to have zero emissions of
CO2 and zero fuel consumption. No emission or fuel
consumption testing is required for such electric vehicles.
(3) Use the CO2 emissions test results for medium and
heavy heavy-duty engines certified as tractor and other line haul
engine families using the steady-state duty cycle specified in Sec.
1036.501 (referred to as the Supplementary Emissions Test, or SET) and
as both tractor and vocational engines using the steady-state duty
cycle and the transient duty cycle (sometimes referred to as the FTP
engine cycle)-for each model year. Use the CO2 emissions
test results for all other engines (including engines meeting spark-
ignition standards) using the appropriate transient duty cycle
specified in 40 CFR 1036.501.
(i) If a manufacturer certifies an engine family for use both as a
vocational engine and as a tractor engine, the manufacturer must split
the family into two separate subfamilies in accordance with 40 CFR
1036.230. The manufacturer may assign the numbers and configurations of
engines within the respective subfamilies at any time prior to the
submission of the end-of-year report required by 40 CFR 1036.730 and
Sec. 535.8. The manufacturer must track into which type of vehicle
each engine is installed, although EPA may allow the manufacturer to
use statistical methods to determine this for a fraction of its
engines.
(ii) The following engines are excluded from the engine and
powertrain families and subfamilies used to determine fuel consumption
FCL values and the benefit for these engines is determined as an
advanced technology credit under the ABT provisions provided in Sec.
535.7(e); these provisions apply only for the Phase 1 program:
(A) Engines certified as hybrid engines or power packs.
(B) Engines certified as hybrid engines designed with PTO
capability and that are sold with the engine coupled to a transmission.
(C) Engines with Rankine cycle waste heat recovery.
(4) Manufacturers generating CO2 emissions rates to
demonstrate compliance to EPA vehicle standards for model years 2021
and later, using engine fuel maps determined in accordance with 40 CFR
1036.535 and 1036.540 or engine powertrain results in accordance with
40 CFR 1036.630 and 40 CFR 1037.550 for each engine configuration, must
use the same compliance pathway and model years for certifying under
the NHTSA program. Manufacturers may omit providing equivalent fuel
consumption FCLs under this section if all of its engines will be
installed in vehicles that are certified based on powertrain testing as
described in 40 CFR 1037.550.
(5) Calculate equivalent fuel consumption values from the emissions
CO2 FCLs levels for certified engines, in gallons per 100
hp-hr and round each fuel consumption value to the nearest 0.0001
gallon per 100 hp-hr.
(i) Calculate equivalent fuel consumption FCL values for
compression-ignition engines and alternative fuel compression-ignition
engines. CO2 FCL value (grams per hp-hr)/10,180 grams per
gallon of diesel fuel) x (10\2\) = Fuel consumption FCL value (gallons
per 100 hp-hr).
(ii) Calculate equivalent fuel consumption FCL values for spark-
ignition engines and alternative fuel spark-ignition engines.
CO2 FCL value (grams per hp-hr)/8,877 grams per gallon of
gasoline fuel) x (10\2\) = Fuel consumption FCL value (gallons per 100
hp-hr).
(iii) Manufacturers may carryover fuel consumption data from a
previous model year if allowed to carry over emissions data for EPA in
accordance with 40 CFR 1036.235.
(iv) If a manufacturer uses an alternate test procedure under 40
CFR 1065.10
[[Page 56188]]
and subsequently the data is rejected by EPA, NHTSA will also reject
the data.
Sec. 535.7 Averaging, banking, and trading (ABT) credit program.
(a) General provisions. After the end of each model year,
manufacturers must comply with the fuel consumption standards in Sec.
535.5 for averaging, banking and trading credits. Manufacturers comply
with standards if the sum of averaged, banked and traded credits
generate a ``zero'' credit balance or a credit surplus within an
averaging set of vehicles or engines. Manufacturers fail to comply with
standards if the sum of the credit flexibilities generate a credit
deficit (or shortfall) in an averaging set. Credit shortfalls must be
offset by banked or traded credits within three model years after the
shortfall is incurred. These processes are hereafter referenced as the
NHTSA ABT credit program. The following provisions apply to all fuel
consumption credits.
(1) Credits (or fuel consumption credits (FCCs)). Credits in this
part mean a calculated weighted value representing the difference
between the fuel consumption performance and the standard of a vehicle
or engine family or fleet within a particular averaging set. Positive
credits represent cases where a vehicle or engine family or fleets
perform better than the applicable standard (the fuel consumption
performance is less than the standard) whereas negative credits
represent underperforming cases. The value of a credit is calculated
according to paragraphs (b) through (e) of this section. FCCs are only
considered earned or useable for averaging, banking or trading after
EPA and NHTSA have verified the information in a manufacturer's final
reports required in Sec. 535.8. Types of FCCs include the following:
(i) Conventional credits. Credits generated by vehicle or engine
families or fleets containing conventional vehicles (i.e., gasoline,
diesel and alternative fueled vehicles).
(ii) Early credits. Credits generated by vehicle or engine families
or fleets produced for model year 2013. Early credits are multiplied by
an incentive factor of 1.5 times.
(iii) Advanced technology credits. Credits generated by vehicle or
engine families or subconfigurations containing vehicles with advanced
technologies (i.e., hybrids with regenerative braking, vehicles
equipped with Rankine-cycle engines, electric and fuel cell vehicles)
and incentivized under this ABT credit program in paragraph (f)(1) of
this section and by EPA under 40 CFR 86.1819-14(d)(7), 1036.615, and
1037.615.
(iv) Innovative and off-cycle technology credits. Credits can be
generated by vehicle or engine families or subconfigurations having
fuel consumption reductions resulting from technologies not reflected
in the GEM simulation tool or in the FTP chassis dynamometer and that
were not in common use with heavy-duty vehicles or engines before model
year 2010 that are not reflected in the specified test procedure.
Manufacturers should prove that these technologies were not in common
use in heavy-duty vehicles or engines before model year 2010 by
demonstrating factors such as the penetration rates of the technology
in the market. NHTSA will not approve any request if it determines that
these technologies do not qualify. The approach for determining
innovative and off-cycle technology credits under this fuel consumption
program is described in paragraph (f)(2) of this section and by EPA
under 40 CFR 86.1819-14(d)(13), 1036.610, and 1037.610.
(2) Averaging. Averaging is the summing of a manufacturer's
positive and negative FCCs for engines or vehicle families or fleets
within an averaging set. The principle averaging sets are defined in
Sec. 535.4.
(i) A credit surplus occurs when the net sum of the manufacturer's
generated credits for engines or vehicle families or fleets within an
averaging set is positive (a zero-credit balance is when the sum equals
zero).
(ii) A credit deficit occurs when the net sum of the manufacturer's
generated credits for engines or vehicle families or fleets within an
averaging set is negative.
(iii) Positive credits, other than advanced technology credits,
generated and calculated within an averaging set may only be used to
offset negative credits within the same averaging set.
(iv) Manufacturers may certify one or more vehicle families (or
subfamilies) to an FEL above the applicable fuel consumption standard,
subject to any applicable FEL caps and other provisions allowed by EPA
in 40 CFR parts 1036 and 1037, if the manufacturer shows in its
application for certification to EPA that its projected balance of all
FCC transactions in that model year is greater than or equal to zero or
that a negative balance is allowed by EPA under 40 CFR 1036.745 and
1037.745.
(v) If a manufacturer certifies a vehicle family to an FEL that
exceeds the otherwise applicable standard, it must obtain enough FCC to
offset the vehicle family's deficit by the due date of its final report
required in Sec. 535.8. The emission credits used to address the
deficit may come from other vehicle families that generate FCCs in the
same model year (or from the next three subsequent model years), from
banked FCCs from previous model years, or from FCCs generated in the
same or previous model years that it obtained through trading.
(vi) Manufacturers may certify a vehicle or engine family using an
FEL (as described in Sec. 535.6) below the fuel consumption standard
(as described in Sec. 535.5) and choose not to generate conventional
fuel consumption credits for that family. Manufacturers do not need to
calculate fuel consumption credits for those families and do not need
to submit or keep the associated records described in Sec. 535.8 for
these families. Manufacturers participating in NHTSA's FCC program must
provide reports as specified in Sec. 535.8.
(3) Banking. Banking is the retention of surplus FCC in an
averaging set by the manufacturer for use in future model years for the
purpose of averaging or trading.
(i) Surplus credits may be banked by the manufacturer for use in
future model years, or traded, given the restriction that the credits
have an expiration date of five model years after the year in which the
credits are generated. For example, banked credits earned in model year
2014 may be utilized through model year 2019. Surplus credits will
become banked credits unless a manufacturer contacts NHTSA to expire
its credits.
(ii) Surplus credits become earned or usable banked FCCs when the
manufacturer's final report is approved by both agencies. However, the
agencies may revoke these FCCs at any time if they are unable to verify
them after reviewing the manufacturer's reports or auditing its
records.
(iii) Banked FCC retain the designation from the averaging set and
model year in which they were generated.
(iv) Banked credits retain the designation of the averaging set in
which they were generated.
(4) Trading. Trading is a transaction that transfers banked family
regulatory subcategory or averaging set fuel consumption credits.
Tractor, vocational vehicle and engine manufacturers may trade credits
generated for vehicle or engine families or subfamilies while
manufacturers of heavy-duty pickup trucks and vans certified as
complete vehicles may trade credit credits generated for averaging
sets. A manufacturer may use traded FCCs for
[[Page 56189]]
averaging, banking, or further trading transactions.
(i) Manufacturers may only trade banked credits to other
manufacturers to use for compliance with fuel consumption standards.
Traded FCCs, other than advanced technology credits, may be used only
within the averaging set in which they were generated. Manufacturers
may only trade credits to other entities for the purpose of expiring
credits.
(ii) Advanced technology credits can be traded across different
averaging sets.
(iii) The agencies may revoke traded FCCs at any time if they are
unable to verify them after reviewing the manufacturer's reports or
auditing its records.
(iv) If a negative FCC balance results from a transaction, both the
buyer and seller are liable, except in cases the agencies deem to
involve fraud. See Sec. 535.9 for cases involving fraud. EPA also may
suspend, revoke or void the certificates of all vehicle families
participating in a trade that results in a manufacturer having a
negative balance of emission credits. See 40 CFR 1037.745 and Sec.
535.3(j).
(v) Manufacturers with deficits or projecting deficits before or
during a production model year may not trade credits until its
available credits exceed the deficit. Manufacturers with a deficit may
not trade credits if the deadline to offset that credit deficit has
passed.
(5) Credit deficit (or credit shortfall). A credit shortfall or
deficit occurs when the sum of the manufacturer's generated credits for
engines or vehicle families or fleets within an averaging set is
negative. Credit shortfalls must be offset by an available credit
surplus within three model years after the shortfall was incurred. If
the shortfall cannot be offset, the manufacturer is liable for civil
penalties as discussed in Sec. 535.9.
(6) FCC credit plan. (i) Each model year manufacturers submit
credit plan in their certificates of conformity as required in 40 CFR
1036.725(b)(2) and 40 CFR 1037.725(b)(2). The plan is required to
contain equivalent fuel consumption information in accordance Sec.
535.8(c). The plan must include:
(A) Detailed calculations of projected emission and fuel
consumption credits (positive or negative) based on projected U.S.-
directed production volumes. The agencies may require a manufacturer to
include similar calculations from its other engine or vehicle families
to project its net credit balances for the model year. If a
manufacturer projects negative emission and/or fuel consumption credits
for a family, it must state the source of positive emission and/or fuel
consumption credits it expects to use to offset the negative credits
demonstrating how it plans to resolve any credit deficits that might
occur for a model year within a period of up to three model years after
that deficit has occurred.
(B) Actual emissions and fuel consumption credit balances, credit
transactions, and credit trades.
(i) Manufacturers are required to provide updated credit plans
after receiving their final verified reports from EPA and NHTSA after
the end of each model year.
(ii) The agencies may determine that a manufacturer's plan is
unreasonable or unrealistic based on a consideration of past and
projected use of specific technologies, the historical sales mix of its
vehicle models, subsequent failure to follow any submitted plans, and
limited expected access to traded credits.
(iii) The agencies may also consider the plan unreasonable if the
manufacturer's credit deficit increases from one model year to the
next. The agencies may require that the manufacturers must send interim
reports describing its progress toward resolving its credit deficit
over the course of a model year.
(iv) If NHTSA determines that a manufacturers plan is unreasonable
or unrealistic, the manufacturer is deemed as not comply with fuel
consumption standards as specified in Sec. 535.10(c) and the
manufacturer may be liable for civil penalties.
(7) Revoked credits. NHTSA may revoke fuel consumption credits if
unable to verify any information after auditing reports or records or
conducting confirmatory testing. In the cases where EPA revokes
emissions CO2 credits, NHTSA will revoke the equivalent
amount of fuel consumption credits.
(8) Transition to Phase 2 standards. The following provisions allow
for enhanced use of fuel consumption credits from Phase 1 tractors and
vocational vehicles for meeting the Phase 2 standards:
(i) Fuel consumption credits a manufacturer generates for light and
medium heavy-duty vocational vehicles in model years 2018 through 2021
may be used through model year 2027, instead of being limited to a
five-year credit life as specified in this part.
(ii) The manufacturer may use the off-cycle provisions of paragraph
(f) of this section to apply technologies to Phase 1 vehicles as
follows:
(A) A manufacturer may apply an improvement factor of 0.988 for
tractors and vocational vehicles with automatic tire inflation systems
on all axles.
(B) For vocational vehicles with automatic engine shutdown systems
that conform with 40 CFR 1037.660, a manufacturer may apply an
improvement factor of 0.95.
(C) For vocational vehicles with stop-start systems that conform
with 40 CFR 1037.660, a manufacturer may apply an improvement factor of
0.92.
(D) For vocational vehicles with neutral-idle systems conforming
with 40 CFR 1037.660, manufacturers may apply an improvement factor of
0.98. Manufacturers may adjust this improvement factor if we approve a
partial reduction under 40 CFR 1037.660(a)(2); for example, if the
manufacturer's design reduces fuel consumption by half as much as
shifting to neutral, it may apply an improvement factor of 0.99.
(9) Credits for small business manufacturers. Small manufacturers
may generate fuel consumption credits for natural gas-fueled vocational
vehicles as follows:
(i) Small manufacturers may certify their vehicles instead of
relying on the exemption of Sec. 535.3.
(ii) Use Phase 1 GEM to determine a fuel consumption level for
vehicle, then multiply this value by the engine's FCL for fuel
consumption and divide by the engine's applicable fuel consumption
standard.
(iii) Use the value determined in paragraph (a)(ii) of this section
in the credit equation specified in paragraph (c) of this section in
place of the term (Std -FEL)
(iv) The following provisions apply uniquely to small businesses
under the custom-chassis standards of Sec. 535.5(b)(6):
(A) Manufacturers may use fuel consumption credits generated under
paragraph (c) of this section, including banked or traded credits from
any averaging set. Such credits remain subject to other limitations
that apply under this part.
(B) Manufacturers may produce up to 200 drayage tractors in a given
model year to the standards described in Sec. 535.5(b)(6) for ``other
buses''. Treat these drayage tractors as being in their own averaging
set. This limit applies with respect to vehicles produced by the parent
manufacturer and its owned subordinate companies.
(10) Certifying non-gasoline engines. A manufacturer producing non-
gasoline engines complying with model year 2021 or later medium heavy-
duty spark-ignition standards may not generate fuel consumption
credits. Only manufacturers producing gasoline engines certifying to
spark-ignition standards can generate fuel
[[Page 56190]]
consumption credits under paragraph (d) of this section.
(11) Unless the regulations explicitly allow it, manufacturers may
not calculate Phase 1 fuel consumption credits more than once for
compliance. For example, if a manufacturer generates Phase 1 fuel
consumption credits for a given hybrid vehicle under this part, no one
may generate fuel consumption credits for the associated hybrid engine
under 40 CFR part 1036. However, Phase 1 credits could be generated for
identical engines used in vehicles that did not generate engine
credits.
(b) ABT provisions for heavy-duty pickup trucks and vans. (1)
Calculate fuel consumption credits in a model year for one fleet of
conventional heavy-duty pickup trucks and vans and if designated by the
manufacturer another consisting of advance technology vehicles for the
averaging set as defined in Sec. 535.4. Calculate credits for each
fleet separately using the following equation:
Total MY Fleet FCC (gallons) = (Std-Act) x (Volume) x (UL) x (10\2\)
Where:
Std = Fleet average fuel consumption standard (gal/100 mile).
Act = Fleet average actual fuel consumption value (gal/100 mile).
Volume = the total U.S.-directed production of vehicles in the
regulatory subcategory.
UL = the useful life for the regulatory subcategory.
The useful life value for heavy- pickup trucks and vans
manufactured for model years 2013 through 2020 is equal to the 120,000
miles. The useful life for model years 2021 and later is equal to
150,000 miles.
(2) Adjust the fuel consumption performance of subconfigurations
with advanced technology for determining the fleet average actual fuel
consumption value as specified in paragraph (f)(1) of this section and
40 CFR 86.1819-14(d)(7). Advanced technology vehicles can be separated
in a different fleet for the purpose of applying credit incentives as
described in paragraph (f)(1) of this section.
(3) Adjust the fuel consumption performance for subconfigurations
with innovative technology. A manufacturer is eligible to increase the
fuel consumption performance of heavy-duty pickup trucks and vans in
accordance with procedures established by EPA set forth in 40 CFR part
600. The eligibility of a manufacturer to increase its fuel consumption
performance through use of an off-cycle technology requires an
application request made to EPA and NHTSA in accordance with 40 CFR
86.1869-12 and an approval granted by the agencies. For off-cycle
technologies that are covered under 40 CFR 86.1869-12, NHTSA will
collaborate with EPA regarding NHTSA's evaluation of the specific off-
cycle technology to ensure its impact on fuel consumption and the
suitability of using the off-cycle technology to adjust fuel
consumption performance. NHTSA will provide its views on the
suitability of the technology for that purpose to EPA. NHTSA will apply
the criteria in paragraph (f)(2) of this section in granting or denying
off- cycle requests.
(4) Fuel consumption credits may be generated for vehicles
certified in model year 2013 to the model year 2014 standards in Sec.
535.5(a). If a manufacturer chooses to generate CO2 emission
credits under EPA's provisions in 40 CFR part 86, it may also
voluntarily generate early credits under the NHTSA fuel consumption
program. To do so, a manufacturer must certify its entire U.S.-directed
production volume of vehicles in its fleet. The same production volume
restrictions specified in 40 CFR 1037.150(a)(2) relating to when test
groups are certified apply to the NHTSA early credit provisions.
Credits are calculated as specified in paragraph (b)(3) of this section
relative to the fleet standard that would apply for model year 2014
using the model year 2013 production volumes. Surplus credits generated
under this paragraph (b)(4) are available for banking or trading.
Credit deficits for an averaging set prior to model year 2014 do not
carry over to model year 2014. These credits may be used to show
compliance with the standards of this part for 2014 and later model
years. Once a manufacturer opts into the NHTSA program, they must stay
in the program for all of the optional model years and remain
standardized with the same implementation approach being followed to
meet the EPA CO2 emission program.
(5) Calculate the averaging set credit value by summing together
the fleet credits for conventional and advanced technology vehicles
including any adjustments for innovative technologies. Manufacturers
may sum conventional and innovative technology credits before adding
any advanced technology credits in each averaging set.
(6) For credits that manufacturers calculate based on a useful life
of 120,000 miles, multiply any banked credits carried forward for use
in model year 2021 and later by 1.25. For credit deficits that a
manufacturer calculates based on a useful life of 120,000 miles and
that it offsets with credits originally earned in model year 2021 and
later, it multiplies the credit deficit by 1.25.
(c) ABT provisions for vocational vehicles and tractors. (1)
Calculate the fuel consumption credits in a model year for each
participating family or subfamily consisting of conventional vehicles
in each averaging set (as defined in Sec. 535.4) using the equation in
this section. Each designated vehicle family or subfamily has a
``family emissions limit'' (FEL) that is compared to the associated
regulatory subcategory standard. An FEL that falls below the regulatory
subcategory standard creates ``positive credits,'' while fuel
consumption level of a family group above the standard creates a
``negative credits.'' The value of credits generated for each family or
subfamily in a model year is calculated as follows and must be rounded
to nearest whole number:
Vehicle Family FCC (gallons) = (Std-FEL) x (Payload) x (Volume) x (UL)
x (10\3\)
Where:
Std = the standard for the respective vehicle family regulatory
subcategory (gal/1000 ton-mile).
FEL = family emissions limit for the vehicle family (gal/1000 ton-
mile).
Payload = the prescribed payload in tons for each regulatory
subcategory as shown in the following table:
------------------------------------------------------------------------
Regulatory subcategory Payload (tons)
------------------------------------------------------------------------
Vocational LHD Vehicles............................. 2.85
Vocational MHD Vehicles............................. 5.60
Vocational HHD Vehicles............................. 7.5
MDH MHD Tractors.................................... 12.50
HHD Tractors, other than heavy-haul Tractors........ 19.00
Heavy-haul Tractors................................. 43.00
------------------------------------------------------------------------
[[Page 56191]]
Volume = the number of U.S.-directed production volume of vehicles
in the corresponding vehicle family.
UL = the useful life for the regulatory subcategory (miles) as shown
in the following table:
------------------------------------------------------------------------
Regulatory subcategory UL (miles)
------------------------------------------------------------------------
LHD Vehicles.......................... 110,000 (Phase 1).
150,000 (Phase 2).
Vocational MHD Vehicles and tractors 185,000.
at or below 33,000 pounds GVWR.
Vocation HHD Vehicles and tractors at 435,000.
or above 33,000 pounds GVWR.
------------------------------------------------------------------------
(i) Calculate the value of credits generated in a model year for
each family or subfamily consisting of vehicles with advanced
technology vehicles in each averaging set using the equation above and
the guidelines provided in paragraph (f)(1) of this section.
Manufacturers may generate credits for advanced technology vehicles
using incentives specified in paragraph (f)(1) of this section.
(ii) Calculate the value of credits generated in a model year for
each family or subfamily consisting of vehicles with off-cycle
technology vehicles in each averaging set using the equation above and
the guidelines provided in paragraph (f)(2) of this section.
(2) Manufacturers must sum all negative and positive credits for
each vehicle family within each applicable averaging set to obtain the
total credit balance for the model year before rounding. The sum of
fuel consumptions credits must be rounded to the nearest gallon.
Calculate the total credits generated in a model year for each
averaging set using the following equation:
Total averaging set MY credits = [Sigma] Vehicle family credits within
each averaging set
(3) Manufacturers can sum conventional and innovative technology
credits before adding any advanced technology credits in each averaging
set.
(4) If a manufacturer chooses to generate CO2 emission
credits under EPA provisions of 40 CFR 1037.150(a), it may also
voluntarily generate early credits under the NHTSA fuel consumption
program as follows:
(i) Fuel consumption credits may be generated for vehicles
certified in model year 2013 to the model year 2014 standards in Sec.
535.5(b) and (c). To do so, a manufacturer must certify its entire
U.S.-directed production volume of vehicles. The same production volume
restrictions specified in 40 CFR 1037.150(a)(1) relating to when test
groups are certified apply to the NHTSA early credit provisions.
Credits are calculated as specified in paragraph (c)(11) of this
section relative to the standards that would apply for model year 2014.
Surplus credits generated under this paragraph (c)(4) may be increased
by a factor of 1.5 for determining total available credits for banking
or trading. For example, if a manufacturer has 10 gallons of surplus
credits for model year 2013, it may bank 15 gallons of credits. Credit
deficits for an averaging set prior to model year 2014 do not carry
over to model year 2014. These credits may be used to show compliance
with the standards of this part for 2014 and later model years. Once a
manufacturer opts into the NHTSA program they must stay in the program
for all of the optional model years and remain standardized with the
same implementation approach being followed to meet the EPA
CO2 emission program.
(ii) A tractor manufacturer may generate fuel consumption credits
for the number of additional SmartWay designated tractors (relative to
its MY 2012 production), provided that credits are not generated for
those vehicles under paragraph (c)(4)(i) of this section. Calculate
credits for each regulatory sub-category relative to the standard that
would apply in model year 2014 using the equations in paragraph (c)(2)
of this section. Use a production volume equal to the number of
verified model year 2013 SmartWay tractors minus the number of verified
model year 2012 SmartWay tractors. A manufacturer may bank credits
equal to the surplus credits generated under this paragraph multiplied
by 1.50. A manufacturer's 2012 and 2013 model years must be equivalent
in length. Once a manufacturer opts into the NHTSA program they must
stay in the program for all of the optional model years and remain
standardized with the same implementation approach being followed to
meet the EPA CO2 emission program.
(5) If a manufacturer generates credits from vehicles certified for
advanced technology in accordance with paragraph (e)(1) of this
section, a multiplier of 1.5 can be used, but this multiplier cannot be
used on the same credits for which the early credit multiplier is used.
(6) For model years 2012 and later, manufacturers may generate or
use fuel consumption credits for averaging to demonstrate compliance
with the alternative standards as described in Sec. 535.5(b)(6) of
this part. Manufacturers can specify a Family Emission Limit (FEL) for
fuel consumption for each vehicle subfamily. The FEL may not be less
than the result of emissions and fuel consumption modeling as described
in 40 CFR 1037.520 and Sec. 535.6. These FELs serve as the fuel
consumption standards for the vehicle subfamily instead of the
standards specified in this Sec. 535.5(b)(6). Manufacturers may not
use averaging for motor homes, coach buses, emergency vehicles or
concrete mixers meeting standards under Sec. 535.5(b)(5).
(7) Manufacturers may not use averaging for vehicles meeting
standards Sec. 535.5(b)(6)(iv) through (vi), and manufacturers may not
use fuel consumption credits for banking or trading for any vehicles
certified under Sec. 535.5(b)(6).
(8) Manufacturers certifying any vehicles under Sec. 535.5(b)(6)
must consider each separate vehicle type (or group of vehicle types) as
a separate averaging set.
(d) ABT provisions for heavy-duty engines. (1) Calculate the fuel
consumption credits in a model year for each participating family or
subfamily consisting of engines in each averaging set (as defined in
Sec. 535.4) using the equation in this section. Each designated engine
family has a ``family certification level'' (FCL) which is compared to
the associated regulatory subcategory standard. A FCL that falls below
the regulatory subcategory standard creates ``positive credits,'' while
fuel consumption level of a family group above the standard creates a
``credit shortfall.'' The value of credits generated in a model year
for each engine family or subfamily is calculated as follows and must
be rounded to nearest whole number:
Engine Family FCC (gallons) = (Std-FCL) x (CF) x (Volume) x (UL) x
(10\2\)
Where:
[[Page 56192]]
Std = the standard for the respective engine regulatory subcategory
(gal/100 hp-hr).
FCL = family certification level for the engine family (gal/100 hp-
hr).
CF= a transient cycle conversion factor in hp-hr/mile which is the
integrated total cycle horsepower-hour divided by the equivalent
mileage of the applicable test cycle. For engines subject to spark-
ignition heavy-duty standards, the equivalent mileage is 6.3 miles.
For engines subject to compression-ignition heavy-duty standards,
the equivalent mileage is 6.5 miles.
Volume = the number of engines in the corresponding engine family.
UL = the useful life of the given engine family (miles) as shown in
the following table:
------------------------------------------------------------------------
Regulatory subcategory UL (miles)
------------------------------------------------------------------------
SI and CI LHD Engines................. 120,000 (Phase 1).
150,000 (Phase 2).
CI MHD Engines........................ 185,000.
CI HHD Engines........................ 435,000.
------------------------------------------------------------------------
(i) Calculate the value of credits generated in a model year for
each family or subfamily consisting of engines with advanced technology
vehicles in each averaging set using the equation above and the
guidelines provided in paragraph (f)(1) of this section. Manufacturers
may generate credits for advanced technology vehicles using incentives
specified in paragraph (f)(1) of this section.
(ii) Calculate the value of credits generated in a model year for
each family or subfamily consisting of engines with off-cycle
technology vehicles in each averaging set using the equation above and
the guidelines provided in paragraph (f)(2) of this section.
(2) Manufacturers shall sum all negative and positive credits for
each engine family within the applicable averaging set to obtain the
total credit balance for the model year before rounding. The sum of
fuel consumptions credits should be rounded to the nearest gallon.
Calculate the total credits generated in a model year for each
averaging set using the following equation:
Total averaging set MY credits = [Sigma] Engine family credits within
each averaging set
(3) The provisions of this section apply to manufacturers utilizing
the compression-ignition engine voluntary alternate standard provisions
specified in Sec. 535.5(d)(4) as follows:
(i) Manufacturers may not certify engines to the alternate
standards if they are part of an averaging set in which they carry a
balance of banked credits. For purposes of this section, manufacturers
are deemed to carry credits in an averaging set if they carry credits
from advance technology that are allowed to be used in that averaging
set.
(ii) Manufacturers may not bank fuel consumption credits for any
engine family in the same averaging set and model year in which it
certifies engines to the alternate standards. This means a manufacturer
may not bank advanced technology credits in a model year it certifies
any engines to the alternate standards.
(iii) Note that the provisions of paragraph (d)(10) of this section
apply with respect to credit deficits generated while utilizing
alternate standards.
(4) Where a manufacturer has chosen to comply with the EPA
alternative compression-ignition engine phase-in standard provisions in
40 CFR 1036.150(e), and has optionally decided to follow the same path
under the NHTSA fuel consumption program, it must certify all of its
model year 2013 compression-ignition engines within a given averaging
set to the applicable alternative standards in Sec. 535.5(d)(5).
Engines certified to these standards are not eligible for early credits
under paragraph (d)(14) of this section. Credits are calculated using
the same equation provided in paragraph (d)(11) of this section.
(5) If a manufacturer chooses to generate early CO2
emission credits under EPA provisions of 40 CFR 1036.150, it may also
voluntarily generate early credits under the NHTSA fuel consumption
program. Fuel consumption credits may be generated for engines
certified in model year 2013 (2015 for spark-ignition engines) to the
standards in Sec. 535.5(d). To do so, a manufacturer must certify its
entire U.S.-directed production volume of engines except as specified
in 40 CFR 1036.150(a)(2). Credits are calculated as specified in
paragraph (d)(11) of this section relative to the standards that would
apply for model year 2014 (2016 for spark-ignition engines). Surplus
credits generated under this paragraph (d)(3) may be increased by a
factor of 1.5 for determining total available credits for banking or
trading. For example, if a manufacturer has 10 gallons of surplus
credits for model year 2013, it may bank 15 gallons of credits. Credit
deficits for an averaging set prior to model year 2014 (2016 for spark-
ignition engines) do not carry over to model year 2014 (2016 for spark-
ignition engines). These credits may be used to show compliance with
the standards of this part for 2014 and later model years. Once a
manufacturer opts into the NHTSA program they must stay in the program
for all of the optional model years and remain standardized with the
same implementation approach being followed to meet the EPA
CO2 emission program.
(6) Manufacturers may generate fuel consumption credits from an
engine family subject to spark-ignition standards for exchanging with
other engine families only if the engines in the family are gasoline-
fueled.
(7) Engine credits generated for compression-ignition engines in
the 2020 and earlier model years may be used in model year 2021 and
later as follows:
(i) For credit-generating engines certified to the tractor engine
standards in Sec. 535.5(d), you may use credits calculated relative to
the tractor engine standards.
(ii) For credit-generating engines certified to the vocational
engine standards in Sec. 535.5(d), you may use credits calculated
relative to the following fuel consumption levels:
(A) Medium Heavy-Duty Engines = 5.4813 gallons/100 hp-hr.
(B) Heavy Heavy-Duty Engines = 5.1572 gallons/100 hp-hr.
(C) To transfer Phase 1 credits for use in the Phase 2 fuel
consumption program, manufacturers must recalculate credit values for
the Phase 1 model years by substituting the standards in paragraphs
(d)(7)(ii)(A) and (B) of this section in the credit equation specified
in Sec. 535.5(d)(1).
(8) Engine families manufacturers certify with a nonconformance
penalty under 40 CFR part 86, subpart L, and may not generate fuel
consumption credits.
(9) Alternate transition option for Phase 2 engine standards. The
following provisions allow for enhanced generation and use of fuel
consumption credits for manufacturers complying
[[Page 56193]]
with engines standards in accordance with Sec. 535.7(d)(11):
(i) If a manufacturer is eligible to certify all of its model year
2020 engines within the averaging set to the tractor and vocational
vehicle engine standards in Sec. 535.5(d)(11) and the requirements
applicable to model year 2021 engines, the banked and traded fuel
consumption credits generated for model year 2018 through 2024 engines
may be used through model year 2030 as specified in paragraph
(d)(9)(ii) of this section or through a five-year credit life,
whichever is later.
(ii) Banked and traded fuel consumption credits generated under
this paragraph (d)(9) for model year 2018 through 2024 engines may be
used through model year 2030 with the extended credit life values shown
in the table:
------------------------------------------------------------------------
Credit life for
transition option for
Model year Phase 2 engine
standards (years)
------------------------------------------------------------------------
2018........................................... 12
2019........................................... 11
2020........................................... 10
2021........................................... 9
2022........................................... 8
2023........................................... 7
2024........................................... 6
2025 and later................................. 5
------------------------------------------------------------------------
(e) Additional credit provisions.
(1) Advanced technology credits.
(i) For the Phase 1 program, manufacturers of heavy-duty pickup
trucks and vans, vocational vehicles, tractors and the associated
engines showing improvements in CO2 emissions and fuel
consumption using hybrid vehicles with regenerative braking, vehicles
equipped with Rankine-cycle engines, electric vehicles and fuel cell
vehicles are eligible for advanced technology credits. Manufacturers
shall use sound engineering judgment to determine the performance of
the vehicle or engine with advanced technology. Advanced technology
credits for vehicles or engines complying with Phase 1 standards may be
increased by a 1.5 multiplier. Manufacturers may not apply this
multiplier in addition to any early-credit multipliers. The maximum
amount of credits a manufacturer may bring into the service class group
that contains the heavy-duty pickup and van averaging set is
5.89[middot]10\6\ gallons (for advanced technology credits based upon
compression-ignition engines) or 6.76[middot]10\6\ gallons (for
advanced technology credits based upon spark-ignition engines) per
model year as specified in 40 CFR part 86 for heavy-duty pickup trucks
and vans, 40 CFR 1036.740 for engines and 40 CFR 1037.740 for tractors
and vocational vehicles. The specified limit does not cap the amount of
advanced technology credits that can be used across averaging sets
within the same service class group. Advanced technology credits can be
used to offset negative credits in the same averaging set or other
averaging sets. A manufacturer must first apply advanced technology
credits to any deficits in the same averaging set before applying them
to other averaging.
(A) Heavy-duty pickup trucks and vans. For advanced technology
systems (hybrid vehicles with regenerative braking, vehicles equipped
with Rankine-cycle engines and fuel cell vehicles), calculate fleet-
average performance rates consistent with good engineering judgment and
the provisions of 40 CFR 86.1819-14 and 86.1865.
(B) Tractors and vocational vehicles. For advanced technology
system (hybrid vehicles with regenerative braking, vehicles equipped
with Rankine-cycle engines and fuel cell vehicles), calculate the
advanced technology credits as follows:
(1) Measure the effectiveness of the advanced system by conducting
A to B testing a vehicle equipped with the advanced system and an
equivalent conventional system in accordance with 40 CFR 1037.615.
(2) For purposes of this paragraph (e), a conventional vehicle is
considered to be equivalent if it has the same footprint, intended
vehicle service class, aerodynamic drag, and other relevant factors not
directly related to the advanced system powertrain. If there is no
equivalent vehicle, the manufacturer may create and test a prototype
equivalent vehicle. The conventional vehicle is considered Vehicle A,
and the advanced technology vehicle is considered Vehicle B.
(3) The benefit associated with the advanced system for fuel
consumption is determined from the weighted fuel consumption results
from the chassis tests of each vehicle using the following equation:
Benefit (gallon/1000 ton mile) = Improvement Factor x GEM Fuel
Consumption Result_B
Where:
Improvement Factor = (Fuel Consumption_A-Fuel Consumption_B)/(Fuel
Consumption_A)
Fuel Consumption Rates A and B are the gallons per 1000 ton-mile
of the conventional and advanced vehicles, respectively as measured
under the test procedures specified by EPA. GEM Fuel Consumption
Result B is the estimated gallons per 1000 ton-mile rate resulting
from emission modeling of the advanced vehicle as specified in 40
CFR 1037.520 and Sec. 535.6(b).
(4) Calculate the benefit in credits using the equation in
paragraph (c) of this section and replacing the term (Std-FEL) with the
benefit.
(5) For electric vehicles calculate the fuel consumption credits
using an FEL of 0 g/1000ton-mile.
(C) Heavy-duty engines. This section specifies how to generate
advanced technology-specific fuel consumption credits for hybrid
powertrains that include energy storage systems and regenerative
braking (including regenerative engine braking) and for engines that
include Rankine-cycle (or other bottoming cycle) exhaust energy
recovery systems.
(1) Pre-transmission hybrid powertrains are those engine systems
that include features that recover and store energy during engine
motoring operation but not from the vehicle wheels. These powertrains
are tested using the hybrid engine test procedures of 40 CFR part 1065
or using the post-transmission test procedures.
(2) Post-transmission hybrid powertrains are those powertrains that
include features that recover and store energy from braking at the
vehicle wheels. These powertrains are tested by simulating the chassis
test procedure applicable for hybrid vehicles under 40 CFR 1037.550.
(3) Test engines that include Rankine-cycle exhaust energy recovery
systems according to the test procedures specified in 40 CFR part 1036,
subpart F, unless EPA approves the manufacturer's alternate procedures.
(D) Credit calculation. Calculate credits as specified in paragraph
(c) of this section. Credits generated from engines and powertrains
certified under this section may be used in other averaging sets as
described in 40 CFR 1036.740(d).
(ii) There are no separate credit allowances for advanced
technology vehicles in the Phase 2 program. Instead, vehicle families
containing plug-in battery electric hybrids, all-electric, and fuel
cell vehicles certifying to Phase 2 vocational and tractor standards
may multiply credits by a multiplier of:
(A) 3.5 times for plug-in hybrid electric vehicles;
(B) 4.5 times for all-electric vehicles; and
(C) 5.5 times for fuel cell vehicles.
(D) Incentivized credits for vehicles equipped with advanced
technologies maintain the same credit flexibilities and restrictions as
conventional credits
[[Page 56194]]
specified in paragraph (a) of this section during the Phase 2 program.
(E) For vocational vehicles and tractors subject to Phase 2
standards, create separate vehicle families if there is a credit
multiplier for advanced technology; group those vehicles together in a
vehicle family if they use the same multiplier.
(F) For Phase 2 plug-in hybrid electric vehicles and for fuel cells
powered by any fuel other than hydrogen, calculate fuel consumption
credits using an FEL based on equivalent emission measurements from
powertrain testing. Phase 2 advanced-technology credits do not apply
for hybrid vehicles that have no plug-in capability.
(2) Innovative and off-cycle technology credits. This provision
allows fuel saving innovative and off-cycle engine and vehicle
technologies to generate fuel consumption credits comparable to
CO2 emission credits consistent with the provisions of 40
CFR 86.1819-14(d)(13) (for heavy-duty pickup trucks and vans), 40 CFR
1036.610 (for engines), and 40 CFR 1037.610 (for vocational vehicles
and tractors).
(i) For model years 2013 through 2020, manufacturers may generate
innovative technology credits for introducing technologies that were
not in-common use for heavy-duty tractor, vocational vehicles or
engines before model year 2010 and that are not reflected in the EPA
specified test procedures. Upon identification and joint approval with
EPA, NHTSA will allow equivalent fuel consumption credits into its
program to those allowed by EPA for manufacturers seeking to obtain
innovative technology credits in a given model year. Such credits must
remain within the same regulatory subcategory in which the credits were
generated. NHTSA will adopt fuel consumption credits depending upon
whether--
(A) The technology has a direct impact upon reducing fuel
consumption performance; and
(B) The manufacturer has provided sufficient information to make
sound engineering judgments on the impact of the technology in reducing
fuel consumption performance.
(ii) For model years 2021 and later, manufacturers may generate
off-cycle technology credits for introducing technologies that are not
reflected in the EPA specified test procedures. Upon identification and
joint approval with EPA, NHTSA will allow equivalent fuel consumption
credits into its program to those allowed by EPA for manufacturers
seeking to obtain innovative technology credits in a given model year.
Such credits must remain within the same regulatory subcategory in
which the credits were generated. NHTSA will adopt fuel consumption
credits depending upon whether--
(A) The technology meets paragraph (f)(2)(i)(A) and (B) of this
section.
(B) For heavy-duty pickup trucks and vans, manufacturers using the
5-cycle test to quantify the benefit of a technology are not required
to obtain approval from the agencies to generate results.
(iii) The following provisions apply to all innovative and off-
cycle technologies:
(A) Technologies found to be defective, or identified as a part of
NHTSA's safety defects program, and technologies that are not
performing as intended will have the values of approved off-cycle
credits removed from the manufacturer's credit balance.
(B) Approval granted for innovative and off-cycle technology
credits under NHTSA's fuel efficiency program does not affect or
relieve the obligation to comply with the Vehicle Safety Act (49 U.S.C.
Chapter 301), including the ``make inoperative'' prohibition (49 U.S.C.
30122), and all applicable Federal motor vehicle safety standards
issued thereunder (FMVSSs) (49 CFR part 571). In order to generate off-
cycle or innovative technology credits manufacturers must state--
(1) That each vehicle equipped with the technology for which they
are seeking credits will comply with all applicable FMVSS(s); and
(2) Whether or not the technology has a fail-safe provision. If no
fail-safe provision exists, the manufacturer must explain why not and
whether a failure of the innovative technology would affect the safety
of the vehicle.
(C) Manufacturers requesting approval for innovative technology
credits are required to provide documentation in accordance with 40 CFR
86.1869-12, 1036.610, and 1037.610.
(D) Credits will be accepted on a one-for-one basis expressed in
terms of gallons in comparison to those approved by EPA.
(E) For the heavy-duty pickup trucks and vans, the average fuel
consumption will be calculated as a separate credit amount (rounded to
the nearest whole number) using the following equation:
Off-cycle FC credits = (CO2 Credit/CF) x 100 x Production x
VLM
Where:
CO2 Credits = the credit value in grams per mile
determined in 40 CFR 86.1869-12(c)(3), (d)(1), (d)(2) or (d)(3).
CF = conversion factor, which for spark-ignition engines is 8,887
and for compression-ignition engines is 10,180.
Production = the total production volume for the applicable category
of vehicles.
VLM = vehicle lifetime miles, which for 2b-3 vehicles shall be
150,000 for the Phase 2 program.
The term (CO2 Credit/CF) should be rounded to the
nearest 0.0001
(F) NHTSA will not approve innovative technology credits for
technology that is related to crash-avoidance technologies, safety
critical systems or systems affecting safety-critical functions, or
technologies designed for the purpose of reducing the frequency of
vehicle crashes.
(iv) Manufacturers normally may not calculate off-cycle credits or
improvement factors under this section for technologies represented by
GEM, but the agencies may allow a manufacturer to do so by averaging
multiple GEM runs for special technologies for which a single GEM run
cannot accurately reflect in-use performance. For example, if a
manufacturer use an idle-reduction technology that is effective 80
percent of the time, the agencies may allow a manufacturer to run GEM
with the technology active and with it inactive, and then apply an 80%
weighting factor to calculate the off-cycle credit or improvement
factor. A may need to perform testing to establish proper weighting
factors or otherwise quantify the benefits of the special technologies.
(vi) Carry-over Approval. Manufacturers may carry-over these
credits into future model years as described below:
(A) For model years before 2021, manufacturers may continue to use
an approved improvement factor or credit for any appropriate engine or
vehicle family in future model years through 2020.
(B) For model years 2021 and later, manufacturers may not rely on
an approval for model years before 2021. Manufacturers must separately
request the agencies approval before applying an improvement factor or
credit under this section for 2021 and later engines and vehicle, even
if the agencies approve the improvement factor or credit for similar
engine and vehicle models before model year 2021.
(C) The following restrictions also apply to manufacturers seeking
to continue to carryover the improvement factor (not the credit value)
if--
(1) The FEL is generated by GEM or 5-cycle testing;
(2) The technology is not changed or paired with any other off-
cycle technology;
(3) The improvement factor only applies to approved vehicle or
engine families;
[[Page 56195]]
(4) The agencies do not expect the technology to be incorporated
into GEM at any point during the Phase 2 program; and
(D) The documentation to carryover credits that would primarily
justify the difference in fuel efficiency between real world and
compliance protocols is the same for both Phase 1 and Phase 2
compliance protocols. The agencies must approve the justification. If
the agencies do not approve the justification, the manufacturer must
recertify.
Sec. 535.8 Reporting and recordkeeping requirements.
(a) General requirements. Manufacturers producing heavy-duty
vehicles and engines applicable to fuel consumption standards in Sec.
535.5, for each given model year, must submit the required information
as specified in paragraphs (b) through (h) of this section.
(1) The information required by this part must be submitted by the
deadlines specified in this section and must be based upon all the
information and data available to the manufacturer 30 days before
submitting information.
(2) Manufacturers must submit information electronically through
the EPA database system as the single point of entry for all
information required for this national program and both agencies will
have access to the information. In special circumstances, data may not
be able to be received electronically (i.e., during database system
development work). The agencies will inform manufacturer of the
alternatives can be used for submitting information. The format for the
required information will be specified by EPA in coordination with
NHTSA.
(3) Manufacturers providing incomplete reports missing any of the
required information or providing untimely reports are considered as
not complying with standards (i.e., if good-faith estimates of U.S.-
directed production volumes for EPA certificates of conformity are not
provided) and are liable to pay civil penalties in accordance with 49
U.S.C. 32912.
(4) Manufacturers certifying a vehicle or engine family using an
FEL or FCL below the applicable fuel consumption standard as described
in Sec. 535.5 may choose not to generate fuel consumption credits for
that family. In which case, the manufacturer is not required to submit
reporting or keep the associated records described in this part for
that family.
(5) Manufacturers must use good engineering judgment and provide
comparable fuel consumption information to that of the information or
data provided to EPA under 40 CFR 86.1865, 1036.250, 1036.730, 1036.825
1037.250, 1037.730, and 1037.825.
(6) Any information that must be sent directly to NHTSA. In
instances in which EPA has not created an electronic pathway to receive
the information, the information should be sent through an electronic
portal identified by NHTSA or through the NHTSA CAFE database (i.e.,
information on fuel consumption credit transactions). If hardcopy
documents must be sent, the information should be sent to the Associate
Administrator of Enforcement at 1200 New Jersey Avenue SE, NVS-200,
Office W45-306EOY, Washington, DC 20590.
(b) Pre-model year reports. Manufacturers producing heavy-duty
pickup trucks and vans must submit reports in advance of the model year
providing early estimates demonstrating how their fleet(s) would comply
with GHG emissions and fuel consumption standards. Note, the agencies
understand that early model year reports contain estimates that may
change over the course of a model year and that compliance information
manufacturers submit prior to the beginning of a new model year may not
represent the final compliance outcome. The agencies view the necessity
for requiring early model reports as a manufacturer's good faith
projection for demonstrating compliance with emission and fuel
consumption standards.
(1) Report deadlines. For model years 2013 and later, manufacturer
of heavy-duty pickup trucks and vans complying with voluntary and
mandatory standards must submit a pre-model year report for the given
model year as early as the date of the manufacturer's annual
certification preview meeting with EPA and NHTSA, or prior to
submitting its first application for a certificate of conformity to EPA
in accordance with 40 CFR 86.1819-14(d). For example, a manufacturer
choosing to comply in model year 2014 could submit its pre-model year
report during its precertification meeting which could occur before
January 2, 2013, or could provide its pre-model year report any time
prior to submitting its first application for certification for the
given model year.
(2) Contents. Each pre-model year report must be submitted
including the following information for each model year.
(i) A list of each unique subconfiguration in the manufacturer's
fleet describing the make and model designations, attribute based-
values (i.e., GVWR, GCWR, Curb Weight and drive configurations) and
standards;
(ii) The emission and fuel consumption fleet average standard
derived from the unique vehicle configurations;
(iii) The estimated vehicle configuration, test group and fleet
production volumes;
(iv) The expected emissions and fuel consumption test group results
and fleet average performance;
(v) If complying with MY 2013 fuel consumption standards, a
statement must be provided declaring that the manufacturer is
voluntarily choosing to comply early with the EPA and NHTSA programs.
The manufacturers must also acknowledge that once selected, the
decision cannot be reversed and the manufacturer will continue to
comply with the fuel consumption standards for subsequent model years
for all the vehicles it manufacturers in each regulatory category for a
given model year;
(vi) If complying with MYs 2014, 2015 or 2016 fuel consumption
standards, a statement must be provided declaring whether the
manufacturer will use fixed or increasing standards in accordance with
Sec. 535.5(a). The manufacturer must also acknowledge that once
selected, the decision cannot be reversed and the manufacturer must
continue to comply with the same alternative for subsequent model years
for all the vehicles it manufacturers in each regulatory category for a
given model year;
(vii) If complying with MYs 2014 or 2015 fuel consumption
standards, a statement must be provided declaring that the manufacturer
is voluntarily choosing to comply with NHTSA's voluntary fuel
consumption standards in accordance with Sec. 535.5(a)(4). The
manufacturers must also acknowledge that once selected, the decision
cannot be reversed and the manufacturer will continue to comply with
the fuel consumption standards for subsequent model years for all the
vehicles it manufacturers in each regulatory category for a given model
year;
(viii) The list of Class 2b and 3 incomplete vehicles (cab-complete
or chassis complete vehicles) and the method used to certify these
vehicles as complete pickups and vans identifying the most similar
complete sister- or other complete vehicles used to derive the target
standards and performance test results;
(ix) The list of Class 4 and 5 incomplete and complete vehicles and
the method use to certify these vehicles as complete pickups and vans
identifying the most similar complete or
[[Page 56196]]
sister vehicles used to derive the target standards and performance
test results;
(x) List of loose engines included in the heavy-duty pickup and van
category and the list of vehicles used to derive target standards and
performance test results;
(xi) Copy of any notices a vehicle manufacturer sends to the engine
manufacturer to notify the engine manufacturers that their engines are
subject to emissions and fuel consumption standards and that it intends
to use their engines in excluded vehicles;
(xii) A fuel consumption credit plan as specified Sec. 535.7(a)
identifying the manufacturers estimated credit balances, planned credit
flexibilities (i.e., credit balances, planned credit trading,
innovative, advanced and early credits and etc.) and if needed a credit
deficit plan demonstrating how it plans to resolve any credit deficits
that might occur for a model year within a period of up to three model
years after that deficit has occurred; and
(xiii) The supplemental information specified in paragraph (h) of
this section. [Note: NHTSA may also ask a manufacturer to provide
additional information, if necessary, to verify compliance with the
fuel consumption requirements of this regulation.]
(c) Applications for certificate of conformity. Manufacturers
producing vocational vehicles, tractors and heavy-duty engines are
required to submit applications for certificates of conformity to EPA
in accordance with 40 CFR 1036.205 and 1037.205 in advance of
introducing vehicles for commercial sale. Applications contain early
model year information demonstrating how manufacturers plan to comply
with GHG emissions. For model years 2013 and later, manufacturers of
vocational vehicles, tractors and engine complying with NHTSA's
voluntary and mandatory standards must submit applications for
certificates of conformity in accordance through the EPA database
including both GHG emissions and fuel consumption information for each
given model year.
(1) Submission deadlines. Applications are primarily submitted in
advance of the given model year to EPA but cannot be submitted any
later than December 31 of the given model year.
(2) Contents. Each application for certificates of conformity
submitted to EPA must include the following equivalent fuel
consumption.
(i) Equivalent fuel consumption values for emissions CO2
FCLs values used to certify each engine family in accordance with 40
CFR 1036.205(e). This provision applies only to manufacturers producing
heavy-duty engines.
(ii) Equivalent fuel consumption values for emission CO2
data engines used to comply with emission standards in 40 CFR 1036.108.
This provision applies only to manufacturers producing heavy-duty
engines.
(iii) Equivalent fuel consumption values for emissions
CO2 FELs values used to certify each vehicle families or
subfamilies in accordance with 40 CFR 1037.205(k). This provision
applies only to manufacturers producing vocational vehicles and
tractors.
(iv) Report modeling results for ten configurations in terms of
CO2 emissions and equivalent fuel consumption results in
accordance with 40 CFR 1037.205(o). Include modeling inputs and
detailed descriptions of how they were derived. This provision applies
only to manufacturers producing vocational vehicles and tractors.
(v) Credit plans including the fuel consumption credit plan
described in Sec. 535.7(a).
(3) Additional supplemental information. Manufacturers are required
to submit additional information as specified in paragraph (h) of this
section for the NHTSA program before or at the same time it submits its
first application for a certificate of conformity to EPA. Under limited
conditions, NHTSA may also ask a manufacturer to provide additional
information directly to the Administrator, if necessary, to verify the
fuel consumption requirements of this regulation.
(d) End of the Year (EOY) and Final reports. Heavy-duty vehicle and
engine manufacturers participating in the ABT program are required to
submit EOY and final reports containing information for NHTSA as
specified in paragraph (d)(2) of this section and in accordance with 40
CFR 86.1865, 1036.730, and 1037.730. Only manufacturers without credit
deficits may decide not to participate in the ABT or may waive the
requirement to send an EOY report. The EOY and final reports are used
to review a manufacturer's preliminary or final compliance information
and to identify manufacturers that might have a credit deficit for the
given model year. For model years 2013 and later, heavy-duty vehicle
and engine manufacturers complying with NHTSA's voluntary and mandatory
standards must submit EOY and final reports through the EPA database
including both GHG emissions and fuel consumption information for each
given model year.
(1) Report deadlines. (i) For model year 2013 and later, heavy-duty
vehicle and engine manufacturers complying with NHTSA voluntary and
mandatory standards must submit EOY reports through the EPA database
including both GHG emissions and fuel consumption information within 90
days after the end of the given model year and no later than March 31
of the next calendar year.
(ii) For model year 2013 and later, heavy-duty vehicle and engine
manufacturers complying with NHTSA voluntary and mandatory standards
must submit final reports through the EPA database including both GHG
emissions and fuel consumption information within 270 days after the
end of the given model year and no later than September 30 of the next
calendar year.
(iii) A manufacturer may ask NHTSA and EPA to extend the deadline
of a final report by up to 30 days. A manufacturer unable to provide
and requesting to omit an emissions rate or fuel consumption value from
a final report must obtain approval from the agencies prior to the
submission deadline of its final report.
(iv) If a manufacturer expects differences in the information
reported between the EOY and the final year report specified in 40 CFR
1036.730 and 1037.730, it must provide the most up-to-date fuel
consumption projections in its final report and identify the
information as preliminary.
(v) If the manufacturer cannot provide any of the required fuel
consumption information, it must state the specific reason for the
insufficiency and identify the additional testing needed or explain
what analytical methods are believed by the manufacturer will be
necessary to eliminate the insufficiency and certify that the results
will be available for the final report.
(2) Contents. Each EOY and final report must be submitted including
the following fuel consumption information for each model year. EOY
reports contain preliminary final estimates and final reports must
include the manufacturer's final compliance information.
(i) Engine and vehicle family designations and averaging sets.
(ii) Engine and vehicle regulatory subcategory and fuel consumption
standards including any alternative standards used.
(iii) Engine and vehicle family FCLs and FELs in terms of fuel
consumption.
(iv) Production volumes for engines and vehicles.
(v) A summary as specified in paragraph (g)(7) of this section
describing the vocational vehicles and vocational tractors that were
exempted
[[Page 56197]]
as heavy-duty off-road vehicles. This applies to manufacturers
participating and not participating in the ABT program.
(vi) A summary describing any advanced or innovative technology
engines or vehicles including alternative fueled vehicles that were
produced for the model year identifying the approaches used to
determinate compliance and the production volumes.
(vii) A list of each unique subconfiguration included in a
manufacturer's fleet of heavy-duty pickup trucks and vans identifying
the attribute based-values (GVWR, GCWR, Curb Weight, and drive
configurations) and standards. This provision applies only to
manufacturers producing heavy-duty pickup trucks and vans.
(viii) The fuel consumption fleet average standard derived from the
unique vehicle configurations. This provision applies only to
manufacturers producing heavy-duty pickup trucks and vans.
(ix) The subconfiguration and test group production volumes. This
provision applies only to manufacturers producing heavy-duty pickup
trucks and vans.
(x) The fuel consumption test group results and fleet average
performance. This provision applies only to manufacturers producing
heavy-duty pickup trucks and vans.
(xi) Manufacturers may correct errors in EOY and final reports as
follows:
(A) Manufacturers may correct any errors in their end-of-year
report when preparing the final report, as long as manufacturers send
us the final report by the time it is due.
(B) If manufacturers or the agencies determine within 270 days
after the end of the model year that errors mistakenly decreased he
manufacturer's balance of fuel consumption credits, manufacturers may
correct the errors and recalculate the balance of its fuel consumption
credits. Manufacturers may not make any corrections for errors that are
determined more than 270 days after the end of the model year. If
manufacturers report a negative balance of fuel consumption credits,
NHTSA may disallow corrections under this paragraph (d)(2)(xi)(B).
(C) If manufacturers or the agencies determine any time that errors
mistakenly increased its balance of fuel consumption credits,
manufacturers must correct the errors and recalculate the balance of
fuel consumption credits.
(xii) Under limited conditions, NHTSA may also ask a manufacturer
to provide additional information directly to the Administrator, if
necessary, to verify the fuel consumption requirements of this
regulation.
(e) Amendments to applications for certification. At any time, a
manufacturer modifies an application for certification in accordance
with 40 CFR 1036.225 and 1037.225, it must submit GHG emissions changes
with equivalent fuel consumption values for the information required in
paragraphs (b) through (e) and (h) of this section.
(f) Confidential information. Manufacturers must submit a request
for confidentiality with each electronic submission specifying any part
of the for information or data in a report that it believes should be
withheld from public disclosure as trade secret or other confidential
business information. Information submitted to EPA should follow EPA
guidelines for treatment of confidentiality. Requests for confidential
treatment for information submitted to NHTSA must be filed in
accordance with the requirements of 49 CFR part 512, including
submission of a request for confidential treatment and the information
for which confidential treatment is requested as specified by part 512.
For any information or data requested by the manufacturer to be
withheld under 5 U.S.C. 552(b)(4) and 49 U.S.C. 32910(c), the
manufacturer shall present arguments and provide evidence in its
request for confidentiality demonstrating that--
(1) The item is within the scope of 5 U.S.C. 552(b)(4) and 49
U.S.C. 32910(c);
(2) The disclosure of the information at issue would cause
significant competitive damage;
(3) The period during which the item must be withheld to avoid that
damage; and
(4) How earlier disclosure would result in that damage.
(g) Additional required information. The following additional
information is required to be submitted through the EPA database. NHTSA
reserves the right to ask a manufacturer to provide additional
information, if necessary, to verify the fuel consumption requirements
of this regulation.
(1) Small businesses. For model years 2013 through 2020, vehicles
and engines produced by small business manufacturers meeting the
criteria in 13 CFR 121.201 are exempted from the requirements of this
part. Qualifying small business manufacturers must notify EPA and NHTSA
Administrators before importing or introducing into U.S. commerce
exempted vehicles or engines. This notification must include a
description of the manufacturer's qualification as a small business
under 13 CFR 121.201. Manufacturers must submit this notification to
EPA, and EPA will provide the notification to NHTSA. The agencies may
review a manufacturer's qualification as a small business manufacturer
under 13 CFR 121.201.
(2) Emergency vehicles. For model years 2021 and later, emergency
vehicles produced by heavy-duty pickup truck and van manufacturers are
exempted except those produced by manufacturers voluntarily complying
with standards in Sec. 535.5(a). Manufacturers must notify the
agencies in writing if using the provisions in Sec. 535.5(a) to
produce exempted emergency vehicles in a given model year, either in
the report specified in 40 CFR 86.1865 or in a separate submission.
(3) Early introduction. The provision applies to manufacturers
seeking to comply early with the NHTSA's fuel consumption program prior
to model year 2014. The manufacturer must send the request to EPA
before submitting its first application for a certificate of
conformity.
(4) NHTSA voluntary compliance model years. Manufacturers must
submit a statement declaring whether the manufacturer chooses to comply
voluntarily with NHTSA's fuel consumption standards for model years
2014 through 2015. The manufacturers must acknowledge that once
selected, the decision cannot be reversed and the manufacturer will
continue to comply with the fuel consumption standards for subsequent
model years. The manufacturer must send the statement to EPA before
submitting its first application for a certificate of conformity.
(5) Alternative engine standards. Manufacturers choosing to comply
with the alternative engine standards must notify EPA and NHTSA of
their choice and include in that notification a demonstration that it
has exhausted all available credits and credit opportunities. The
manufacturer must send the statement to EPA before submitting its EOY
report.
(6) Alternate phase-in. Manufacturers choosing to comply with the
alternative engine phase-in must notify EPA and NHTSA of their choice.
The manufacturer must send the statement to EPA before submitting its
first application for a certificate of conformity.
(7) Off-road exclusion (tractors and vocational vehicles only). (i)
Tractors and vocational vehicles primarily designed to perform work in
off-road environments such as forests, oil fields, and construction
sites may be exempted without request from the requirements of this
regulation as specified in 49 CFR
[[Page 56198]]
523.2 and Sec. 535.5(b). Within 90 days after the end of each model
year, manufacturers must send EPA and NHTSA through the EPA database a
report with the following information:
(A) A description of each excluded vehicle configuration, including
an explanation of why it qualifies for this exclusion.
(B) The number of vehicles excluded for each vehicle configuration.
(ii) A manufacturer having an off-road vehicle failing to meet the
criteria under the agencies' off-road exclusions will be allowed to
request an exclusion of such a vehicle from EPA and NHTSA. The approval
will be granted through the certification process for the vehicle
family and will be done in collaboration between EPA and NHTSA in
accordance with the provisions in 40 CFR 1037.150, 1037.210, and
1037.631.
(8) Vocational tractors. Tractors intended to be used as vocational
tractors may comply with vocational vehicle standards in Sec. 535.5(b)
of this regulation. Manufacturers classifying tractors as vocational
tractors must provide a description of how they meet the qualifications
in their applications for certificates of conformity as specified in 40
CFR 1037.205.
(9) Approval of alternate methods to determine drag coefficients
(tractors only). Manufacturers seeking to use alternative methods to
determine aerodynamic drag coefficients must provide a request and gain
approval by EPA in accordance with 40 CFR 1037.525. The manufacturer
must send the request to EPA before submitting its first application
for a certificate of conformity.
(10) Innovative and off-cycle technology credits. Manufacturers
pursuing innovative and off-cycle technology credits must submit
information to the agencies and may be subject to a public evaluation
process in which the public would have opportunity for comment if the
manufacturer is not using a test procedure in accordance with 40 CFR
1037.610(c). Whether the approach involves on-road testing, modeling,
or some other analytical approach, the manufacturer would be required
to present a final methodology to EPA and NHTSA. EPA and NHTSA would
approve the methodology and credits only if certain criteria were met.
Baseline emissions and fuel consumption and control emissions and fuel
consumption would need to be clearly demonstrated over a wide range of
real-world driving conditions and over a sufficient number of vehicles
to address issues of uncertainty with the data. Data would need to be
on a vehicle model-specific basis unless a manufacturer demonstrated
model-specific data was not necessary. The agencies may publish a
notice of availability in the Federal Register notifying the public of
a manufacturer's proposed alternative off-cycle credit calculation
methodology and provide opportunity for comment. Any notice will
include details regarding the methodology, but not include any
Confidential Business Information.
(11) Credit trades. If a manufacturer trades fuel consumption
credits, it must send EPA and NHTSA a fuel consumption credit plan as
specified in Sec. 535.7(a) and provide the following additional
information:
(i) As the seller, the manufacturer must include the following
information:
(A) The corporate names of the buyer and any brokers.
(B) A copy of any contracts related to the trade.
(C) The averaging set corresponding to the engine and powertrain
families and sub-families that generated fuel consumption credits for
the trade, including the number of fuel consumption credits from each
averaging set.
(ii) As the buyer, the manufacturer or entity must include the
following information in its report:
(A) The corporate names of the seller and any brokers.
(B) A copy of any contracts related to the trade.
(C) How the manufacturer or entity intends to use the fuel
consumption credits, including the number of fuel consumption credits
it intends to apply for each averaging set.
(D) A copy of the contract with signatures from both the buyer and
the seller.
(12) Production reports. Within 90 days after the end of the model
year and no later than March 31st, manufacturers participating and not-
participating in the ABT program must send to EPA and NHTSA a report
including the total U.S.-directed production volume of vehicles it
produced in each vehicle and engine family during the model year (based
on information available at the time of the report) as required by 40
CFR 1036.250 and 1037.250. Each manufacturer shall report by vehicle or
engine identification number and by configuration and identify the
subfamily identifier. Report uncertified vehicles sold to secondary
vehicle manufacturers. Small business manufacturers may omit reporting.
Identify any differences between volumes included for EPA but excluded
for NHTSA.
(13) Transition to engine-based model years. The following
provisions apply for production and ABT reports during the transition
to engine-based model year determinations for tractors and vocational
vehicles in 2020 and 2021:
(i) If a manufacturer installs model year 2020 or earlier engines
in the manufacturer's vehicles in calendar year 2020, include all those
Phase 1 vehicles in its production and ABT reports related to model
year 2020 compliance, although the agencies may require the
manufacturer to identify these separately from vehicles produced in
calendar year 2019.
(ii) If a manufacturer installs model year 2020 engines in its
vehicles in calendar year 2021, submit production and ABT reports for
those Phase 1 vehicles separate from the reports it submits for Phase 2
vehicles with model year 2021 engines.
(h) Public information. Based upon information submitted by
manufacturers and EPA, NHTSA will publish fuel consumption standards
and performance results.
(i) Information received from EPA. NHTSA will receive information
from EPA as specified in 40 CFR 1036.755 and 1037.755. If NHTSA or EPA
finds that information is provided fraudulent or grossly negligent or
otherwise provided in bad faith, the manufacturer may be liable to
civil penalties in accordance with each agency's authority.
(j) Recordkeeping. NHTSA has the same recordkeeping requirements as
the EPA, specified in 40 CFR 86.1865-12(k), 1036.250, 1036.735,
1036.825, 1037.250, 1037.735, and 1037.825. The agencies each reserve
the right to request information contained in reports separately.
(1) Manufacturers must organize and maintain records for NHTSA as
described in this section. NHTSA in conjunction or separately from EPA
may review a manufacturers records at any time.
(2) Keep the records required by this section for at least eight
years after the due date for the end-of-year report. Manufacturers may
not use fuel consumption credits for any engines if it does not keep
all the records required under this section. Manufacturers must
therefore keep these records to continue to bank valid credits. Store
these records in any electronic format and on any media, as long as the
manufacturer can promptly send the agencies organized records in
English if the agencies ask for them. Manufacturers must keep these
records readily available. NHTSA may review them at any time.
[[Page 56199]]
(3) Keep a copy of the reports required in Sec. 535.8 and 40 CFR
1036.725,1036.730, 1037.725 and 1037.730.
(4) Keep records of the vehicles and engine identification number
(usually the serial number) for each vehicle and engine produced that
generates or uses fuel consumption credits under the ABT program.
Manufacturers may identify these numbers as a range. If manufacturers
change the FEL after the start of production, identify the date started
using each FEL/FCL and the range of vehicles or engine identification
numbers associated with each FEL/FCL. Manufacturers must also identify
the purchaser and destination for each vehicle and engine produced to
the extent this information is available.
(5) The agencies may require manufacturers to keep additional
records or to send relevant information not required by this section in
accordance with each agency's authority.
(6) If collected separately and NHTSA finds that information is
provided fraudulent or grossly negligent or otherwise provided in bad
faith, the manufacturer may be liable to civil penalties in accordance
with each agency's authority.
Sec. 535.9 Enforcement approach.
(a) Compliance. (1) Each year NHTSA will assess compliance with
fuel consumption standards as specified in Sec. 535.10.
(i) NHTSA may conduct audits or confirmatory testing prior to first
sale throughout a given model year or after the model year in order to
validate data received from manufacturers and will discuss any
potential issues with EPA and the manufacturer. NHTSA will perform
confirmatory testing as specified in the EPA requirements defined in 40
CFR 1037.150, 1037.201 and 1037.235. Audits may periodically be
performed to confirm manufacturers' credit balances, or other credit
transactions or other information submitted to EPA and NHTSA.
(ii) NHTSA may also conduct field inspections either at
manufacturing plants or at new vehicle dealerships to validate data
received from manufacturers. Field inspections will be carried out in
order to validate the condition of vehicles, engines or technology
prior to first commercial sale to verify each component's certified
configuration as initially built. NHTSA reserves the right to conduct
inspections at other locations but will target only those components
for which a violation would apply to OEMs and not the fleets or vehicle
owners. Compliance inspections could be carried out through a number of
approaches including during safety inspections or during compliance
safety testing.
(iii) NHTSA will conduct audits and inspections in the same manner
and, when possible, in conjunction with EPA. NHTSA will also attempt to
coordinate inspections with EPA and share results.
(iv) Documents collected under NHTSA safety authority may be used
to support fuel efficiency audits and inspections.
(v) NHTSA may require a manufacturer to perform selective
enforcement audits with respect to any GEM inputs in its application
for certification or in the end of the year ABT final reports.
Selective enforcement audits will be conducted similar to EPA's as
defined in 40 CFR 1037.301, 40 CFR 1037.305 and 1037.320.
(2) At the end of each model year NHTSA will confirm a
manufacturer's fleet or family performance values against the
applicable standards and, if a manufacturer uses a credit flexibility,
the amount of credits in each averaging set. The averaging set balance
is based upon the engines or vehicles performance above or below the
applicable regulatory subcategory standards in each respective
averaging set and any credits that are traded into or out of an
averaging set during the model year.
(i) If the balance is positive, the manufacturer is designated as
having a credit surplus.
(ii) If the balance is negative, the manufacturer is designated as
having a credit deficit.
(iii) NHTSA will provide notification to each manufacturer
confirming its credit balance(s) after the end of each model year
directly or through EPA.
(3) Manufacturer are required to confirm the negative balance and
submit a fuel consumption credit plan as specified in Sec. 535.7(a)
along with supporting documentation indicating how it will allocate
existing credits or earn (providing information on future vehicles,
engines or technologies), and/or acquire credits, or else be liable for
a civil penalty as determined in paragraph (b) of this section. The
manufacturer must submit the information within 60 days of receiving
agency notification.
(4) Credit shortfall within an averaging set may be carried forward
only three years, and if not offset by earned or traded credits, the
manufacturer may be liable for a civil penalty as described in
paragraph (b) of this section.
(5) Credit allocation plans received from a manufacturer will be
reviewed and approved by NHTSA. NHTSA will approve a credit allocation
plan unless it determines that the proposed credits are unavailable or
that it is unlikely that the plan will result in the manufacturer
earning or acquiring sufficient credits to offset the subject credit
shortfall. In the case where a manufacturer submits a plan to acquire
future model year credits earned by another manufacturer, NHTSA will
require a signed agreement by both manufacturers to initiate a review
of the plan. If a plan is approved, NHTSA will revise the respective
manufacturer's credit account accordingly by identifying which existing
or traded credits are being used to address the credit shortfall, or by
identifying the manufacturer's plan to earn future credits for
addressing the respective credit shortfall. If a plan is rejected,
NHTSA will notify the respective manufacturer and request a revised
plan. The manufacturer must submit a revised plan within 14 days of
receiving agency notification. The agency will provide a manufacturer
one opportunity to submit a revised credit allocation plan before it
initiates civil penalty proceedings.
(6) For purposes of this regulation, NHTSA will treat the use of
future credits for compliance, as through a credit allocation plan, as
a deferral of civil penalties for non-compliance with an applicable
fuel consumption standard.
(7) If NHTSA receives and approves a manufacturer's credit
allocation plan to earn future credits within the following three model
years in order to comply with regulatory obligations, NHTSA will defer
levying civil penalties for non-compliance until the date(s) when the
manufacturer's approved plan indicates that credits will be earned or
acquired to achieve compliance, and upon receiving confirmed
CO2 emissions and fuel consumption data from EPA. If the
manufacturer fails to acquire or earn sufficient credits by the plan
dates, NHTSA will initiate civil penalty proceedings.
(8) In the event that NHTSA fails to receive or is unable to
approve a plan for a non-compliant manufacturer due to insufficiency or
untimeliness, NHTSA may initiate civil penalty proceedings.
(9) In the event that a manufacturer fails to report accurate fuel
consumption data for vehicles or engines covered under this rule,
noncompliance will be assumed until corrected by submission of the
required data, and NHTSA may initiate civil penalty proceedings.
[[Page 56200]]
(10) If EPA suspends or revoke a certificate of conformity as
specified in 40 CFR 1036.255 or 1037.255, and a manufacturer is unable
to take a corrective action allowed by EPA, noncompliance will be
assumed, and NHTSA may initiate civil penalty proceedings or revoke
fuel consumption credits.
(b) Civil penalties. (1) Generally. NHTSA may assess a civil
penalty for any violation of this part under 49 U.S.C. 32902(k). This
section states the procedures for assessing civil penalties for
violations of Sec. 535.3(h). The provisions of 5 U.S.C. 554, 556, and
557 do not apply to any proceedings conducted pursuant to this section.
(2) Initial determination of noncompliance. An action for civil
penalties is commenced by the execution of a Notice of Violation. A
determination by NHTSA's Office of Enforcement of noncompliance with
applicable fuel consumption standards utilizing the certified and
reported CO2 emissions and fuel consumption data provided by
the Environmental Protection Agency as described in this part, and
after considering all the flexibilities available under Sec. 535.7,
underlies a Notice of Violation. If NHTSA Enforcement determines that a
manufacturer's averaging set of vehicles or engines fails to comply
with the applicable fuel consumption standard(s) by generating a credit
shortfall, the incomplete vehicle, complete vehicle or engine
manufacturer, as relevant, shall be subject to a civil penalty.
(3) Numbers of violations and maximum civil penalties. Any
violation shall constitute a separate violation with respect to each
vehicle or engine within the applicable regulatory averaging set. The
maximum civil penalty is not more than $37,500.00 per vehicle or
engine. The maximum civil penalty under this section for a related
series of violations shall be determined by multiplying $37,500.00
times the vehicle or engine production volume for the model year in
question within the regulatory averaging set. NHTSA may adjust this
civil penalty amount to account for inflation.
(4) Factors for determining penalty amount. In determining the
amount of any civil penalty proposed to be assessed or assessed under
this section, NHTSA shall take into account the gravity of the
violation, the size of the violator's business, the violator's history
of compliance with applicable fuel consumption standards, the actual
fuel consumption performance related to the applicable standards, the
estimated cost to comply with the regulation and applicable standards,
the quantity of vehicles or engines not complying, and the effect of
the penalty on the violator's ability to continue in business. The
``estimated cost to comply with the regulation and applicable
standards,'' will be used to ensure that penalties for non-compliance
will not be less than the cost of compliance.
(5) NHTSA enforcement report of determination of non-compliance.
(i) If NHTSA Enforcement determines that a violation has occurred,
NHTSA Enforcement may prepare a report and send the report to the NHTSA
Chief Counsel.
(ii) The NHTSA Chief Counsel will review the report prepared by
NHTSA Enforcement to determine if there is sufficient information to
establish a likely violation.
(iii) If the Chief Counsel determines that a violation has likely
occurred, the Chief Counsel may issue a Notice of Violation to the
party.
(iv) If the Chief Counsel issues a Notice of Violation, he or she
will prepare a case file with recommended actions. A record of any
prior violations by the same party shall be forwarded with the case
file.
(6) Notice of violation. (i) The Notice of Violation will contain
the following information:
(A) The name and address of the party;
(B) The alleged violation(s) and the applicable fuel consumption
standard(s) violated;
(C) The amount of the proposed penalty and basis for that amount;
(D) The place to which, and the manner in which, payment is to be
made;
(E) A statement that the party may decline the Notice of Violation
and that if the Notice of Violation is declined within 30 days of the
date shown on the Notice of Violation, the party has the right to a
hearing, if requested within 30 days of the date shown on the Notice of
Violation, prior to a final assessment of a penalty by a Hearing
Officer; and
(F) A statement that failure to either pay the proposed penalty or
to decline the Notice of Violation and request a hearing within 30 days
of the date shown on the Notice of Violation will result in a finding
of violation by default and that NHTSA will proceed with the civil
penalty in the amount proposed on the Notice of Violation without
processing the violation under the hearing procedures set forth in this
subpart.
(ii) The Notice of Violation may be delivered to the party by--
(A) Mailing to the party (certified mail is not required);
(B) Use of an overnight or express courier service; or
(C) Facsimile transmission or electronic mail (with or without
attachments) to the party or an employee of the party.
(iii) At any time after the Notice of Violation is issued, NHTSA
and the party may agree to reach a compromise on the payment amount.
(iv) Once a penalty amount is paid in full, a finding of ``resolved
with payment'' will be entered into the case file.
(v) If the party agrees to pay the proposed penalty, but has not
made payment within 30 days of the date shown on the Notice of
Violation, NHTSA will enter a finding of violation by default in the
matter and NHTSA will proceed with the civil penalty in the amount
proposed on the Notice of Violation without processing the violation
under the hearing procedures set forth in this subpart.
(vi) If within 30 days of the date shown on the Notice of Violation
a party fails to pay the proposed penalty on the Notice of Violation,
and fails to request a hearing, then NHTSA will enter a finding of
violation by default in the case file, and will assess the civil
penalty in the amount set forth on the Notice of Violation without
processing the violation under the hearing procedures set forth in this
subpart.
(vii) NHTSA's order assessing the civil penalty following a party's
default is a final agency action.
(7) Hearing Officer. (i) If a party timely requests a hearing after
receiving a Notice of Violation, a Hearing Officer shall hear the case.
(ii) The Hearing Officer will be appointed by the NHTSA
Administrator, and is solely responsible for the case referred to him
or her. The Hearing Officer shall have no other responsibility, direct
or supervisory, for the investigation of cases referred for the
assessment of civil penalties. The Hearing Officer shall have no duties
related to the light-duty fuel economy or medium- and heavy-duty fuel
efficiency programs.
(iii) The Hearing Officer decides each case on the basis of the
information before him or her.
(8) Initiation of action before the Hearing Officer. (i) After the
Hearing Officer receives the case file from the Chief Counsel, the
Hearing Officer notifies the party in writing of--
(A) The date, time, and location of the hearing and whether the
hearing will be conducted telephonically or at the DOT Headquarters
building in Washington, DC;
[[Page 56201]]
(B) The right to be represented at all stages of the proceeding by
counsel as set forth in paragraph (b)(9) of this section; and
(C) The right to a free copy of all written evidence in the case
file.
(ii) On the request of a party, or at the Hearing Officer's
direction, multiple proceedings may be consolidated if at any time it
appears that such consolidation is necessary or desirable.
(9) Counsel. A party has the right to be represented at all stages
of the proceeding by counsel. A party electing to be represented by
counsel must notify the Hearing Officer of this election in writing,
after which point the Hearing Officer will direct all further
communications to that counsel. A party represented by counsel bears
all of its own attorneys' fees and costs.
(10) Hearing location and costs. (i) Unless the party requests a
hearing at which the party appears before the Hearing Officer in
Washington, DC, the hearing may be held telephonically. In Washington,
DC, the hearing is held at the headquarters of the U.S. Department of
Transportation.
(ii) The Hearing Officer may transfer a case to another Hearing
Officer at a party's request or at the Hearing Officer's direction.
(iii) A party is responsible for all fees and costs (including
attorneys' fees and costs, and costs that may be associated with travel
or accommodations) associated with attending a hearing.
(11) Hearing procedures. (i) There is no right to discovery in any
proceedings conducted pursuant to this subpart.
(ii) The material in the case file pertinent to the issues to be
determined by the Hearing Officer is presented by the Chief Counsel or
his or her designee.
(iii) The Chief Counsel may supplement the case file with
information prior to the hearing. A copy of such information will be
provided to the party no later than three business days before the
hearing.
(iv) At the close of the Chief Counsel's presentation of evidence,
the party has the right to examine respond to and rebut material in the
case file and other information presented by the Chief Counsel. In the
case of witness testimony, both parties have the right of cross-
examination.
(v) In receiving evidence, the Hearing Officer is not bound by
strict rules of evidence. In evaluating the evidence presented, the
Hearing Officer must give due consideration to the reliability and
relevance of each item of evidence.
(vi) At the close of the party's presentation of evidence, the
Hearing Officer may allow the introduction of rebuttal evidence that
may be presented by the Chief Counsel.
(vii) The Hearing Officer may allow the party to respond to any
rebuttal evidence submitted.
(viii) After the evidence in the case has been presented, the Chief
Counsel and the party may present arguments on the issues in the case.
The party may also request an opportunity to submit a written statement
for consideration by the Hearing Officer and for further review. If
granted, the Hearing Officer shall allow a reasonable time for
submission of the statement and shall specify the date by which it must
be received. If the statement is not received within the time
prescribed, or within the limits of any extension of time granted by
the Hearing Officer, it need not be considered by the Hearing Officer.
(ix) A verbatim transcript of the hearing will not normally be
prepared. A party may, solely at its own expense, cause a verbatim
transcript to be made. If a verbatim transcript is made, the party
shall submit two copies to the Hearing Officer not later than 15 days
after the hearing. The Hearing Officer shall include such transcript in
the record.
(12) Determination of violations and assessment of civil penalties.
(i) Not later than 30 days following the close of the hearing, the
Hearing Officer shall issue a written decision on the Notice of
Violation, based on the hearing record. This may be extended by the
Hearing officer if the submissions by the Chief Counsel or the party
are voluminous. The decision shall address each alleged violation, and
may do so collectively. For each alleged violation, the decision shall
find a violation or no violation and provide a basis for the finding.
The decision shall set forth the basis for the Hearing Officer's
assessment of a civil penalty, or decision not to assess a civil
penalty. In determining the amount of the civil penalty, the gravity of
the violation, the size of the violator's business, the violator's
history of compliance with applicable fuel consumption standards, the
actual fuel consumption performance related to the applicable standard,
the estimated cost to comply with the regulation and applicable
standard, the quantity of vehicles or engines not complying, and the
effect of the penalty on the violator's ability to continue in
business. The assessment of a civil penalty by the Hearing Officer
shall be set forth in an accompanying final order. The Hearing
Officer's written final order is a final agency action.
(ii) If the Hearing Officer assesses civil penalties in excess of
$1,000,000, the Hearing Officer's decision shall contain a statement
advising the party of the right to an administrative appeal to the
Administrator within a specified period of time. The party is advised
that failure to submit an appeal within the prescribed time will bar
its consideration and that failure to appeal on the basis of a
particular issue will constitute a waiver of that issue in its appeal
before the Administrator.
(iii) The filing of a timely and complete appeal to the
Administrator of a Hearing Officer's order assessing a civil penalty
shall suspend the operation of the Hearing Officer's penalty, which
shall no longer be a final agency action.
(iv) There shall be no administrative appeals of civil penalties
assessed by a Hearing Officer of less than $1,000,000.
(13) Appeals of civil penalties in excess of $1,000,000. (i) A
party may appeal the Hearing Officer's order assessing civil penalties
over $1,000,000 to the Administrator within 21 days of the date of the
issuance of the Hearing Officer's order.
(ii) The Administrator will review the decision of the Hearing
Officer de novo, and may affirm the decision of the hearing officer and
assess a civil penalty, or
(iii) The Administrator may--
(A) Modify a civil penalty;
(B) Rescind the Notice of Violation; or
(C) Remand the case back to the Hearing Officer for new or
additional proceedings.
(iv) In the absence of a remand, the decision of the Administrator
in an appeal is a final agency action.
(14) Collection of assessed or compromised civil penalties. (i)
Payment of a civil penalty, whether assessed or compromised, shall be
made by check, postal money order, or electronic transfer of funds, as
provided in instructions by the agency. A payment of civil penalties
shall not be considered a request for a hearing.
(ii) The party must remit payment of any assessed civil penalty to
NHTSA within 30 days after receipt of the Hearing Officer's order
assessing civil penalties, or, in the case of an appeal to the
Administrator, within 30 days after receipt of the Administrator's
decision on the appeal.
(iii) The party must remit payment of any compromised civil penalty
to NHTSA on the date and under such terms and conditions as agreed to
by the party and NHTSA. Failure to pay may result in NHTSA entering a
finding of violation by default and assessing a civil penalty in the
amount proposed in the Notice of Violation without processing
[[Page 56202]]
the violation under the hearing procedures set forth in this part.
(c) Changes in corporate ownership and control. Manufacturers must
inform NHTSA of corporate relationship changes to ensure that credit
accounts are identified correctly and credits are assigned and
allocated properly.
(1) In general, if two manufacturers merge in any way, they must
inform NHTSA how they plan to merge their credit accounts. NHTSA will
subsequently assess corporate fuel consumption and compliance status of
the merged fleet instead of the original separate fleets.
(2) If a manufacturer divides or divests itself of a portion of its
automobile manufacturing business, it must inform NHTSA how it plans to
divide the manufacturer's credit holdings into two or more accounts.
NHTSA will subsequently distribute holdings as directed by the
manufacturer, subject to provision for reasonably anticipated
compliance obligations.
(3) If a manufacturer is a successor to another manufacturer's
business, it must inform NHTSA how it plans to allocate credits and
resolve liabilities per 49 CFR part 534.
Sec. 535.10 How do manufacturers comply with fuel consumption
standards?
(a) Pre-certification process. (1) Regulated manufacturers
determine eligibility to use exemptions or exclusions in accordance
with Sec. 535.3.
(2) Manufacturers may seek preliminary approvals as specified in 40
CFR 1036.210 and 40 CFR 1037.210 from EPA and NHTSA, if needed.
Manufacturers may request to schedule pre- certification meetings with
EPA and NHTSA prior to submitting approval requests for certificates of
conformity to address any joint compliance issues and gain informal
feedback from the agencies.
(3) The requirements and prohibitions required by EPA in special
circumstances in accordance with 40 CFR 1037.601 and 40 CFR part 1068
apply, except for the warranty provisions in 40 CFR 1037.601(a)(5), to
manufacturers for the purpose of complying with fuel consumption
standards. Manufacturers should use good judgment when determining how
EPA requirements apply in complying with the NHTSA program.
Manufacturers may contact NHTSA and EPA for clarification about how
these requirements apply to them.
(4) In circumstances in which EPA provides multiple compliance
approaches manufacturers must choose the same compliance path to comply
with NHTSA's fuel consumption standards that they choose to comply with
EPA's greenhouse gas emission standards.
(5) Manufacturers may not introduce new vehicles into commerce
without a certificate of conformity from EPA. Manufacturers must attest
to several compliance standards in order to obtain a certificate of
conformity. This includes stating comparable fuel consumption results
for all required CO2 emissions rates. Manufacturers not
completing these steps do not comply with the NHTSA fuel consumption
standards.
(6) Manufacturers apply the fuel consumption standards specified in
Sec. 535.5 to vehicles, engines and components that represent
production units and components for vehicle and engine families, sub-
families and configurations consistent with the EPA specifications in
40 CFR 86.1819, 1036.230, and 1037.230. Vehicles required to meet the
fuel consumption standards of this part must also comply with the same
requirements as specified in 40 CFR 1037.115.
(7) Only certain vehicles and engines are allowed to comply
differently between the NHTSA and EPA programs as detailed in this
section. These vehicles and engines must be identified by manufacturers
in the ABT and production reports required in Sec. 535.8.
(b) Model year compliance. Manufacturers are required to conduct
testing to demonstrate compliance with CO2 exhaust emissions
standards in accordance with EPA's provisions in 40 CFR part 600,
subpart B, 40 CFR 1036, subpart F, 40 CFR part 1037, subpart R, and 40
CFR part 1066. Manufacturers determine equivalent fuel consumption
performance values for CO2 results as specified in Sec.
535.6 and demonstrate compliance by comparing equivalent results to the
applicable fuel consumption standards in Sec. 535.5.
(c) End-of-the-year process. Manufacturers comply with fuel
consumption standards after the end of each model year, if--
(1) For heavy-duty pickup trucks and vans, the manufacturer's fleet
average performance, as determined in Sec. 535.6, is less than the
fleet average standard; or
(2) For truck tractors, vocational vehicles and engines the
manufacturer's fuel consumption performance for each vehicle or engine
family (or sub-family), as determined in Sec. 535.6, is lower than the
applicable regulatory subcategory standards in Sec. 535.5.
(4) NHTSA will use the EPA final verified values as specified in 40
CFR 86.1819, 40 CFR 1036.755, and 1037.755 for making final
determinations on whether vehicles and engines comply with fuel
consumption standards.
(5) A manufacturer fails to comply with fuel consumption standards
if its final reports are not provided in accordance with Sec. 535.8
and 40 CFR 86.1865, 1036.730, and 1037.730. Manufacturers not providing
complete or accurate final reports or any plans by the required
deadlines do not comply with fuel consumption standards. A manufacturer
that is unable to provide any emissions results along with comparable
fuel consumption values must obtain permission for EPA to exclude the
results prior to the deadline for submitting final reports.
(6) A manufacturer that would otherwise fail to directly comply
with fuel consumption standards as described in paragraphs (c)(1)
through (3) of this section may use one or more of the credit
flexibilities provided under the NHTSA averaging, banking and trading
program, as specified in Sec. 535.7, but must offset all credit
deficits in its averaging sets to achieve compliance.
(7) A manufacturer failing to comply with the provisions specified
in this part may be liable to pay civil penalties in accordance with
Sec. 535.9.
(8) A manufacturer may also be liable to pay civil penalties if
found by EPA or NHTSA to have provided false information as identified
through NHTSA or EPA enforcement audits or new vehicle verification
testing as specified in Sec. 535.9 and 40 CFR parts 86, 1036, and
1037.
Issued in Washington, DC, under authority delegated in 49 CFR
1.95 and 49 CFR 501.5.
Steven S. Cliff,
Administrator.
[FR Doc. 2022-17134 Filed 9-12-22; 8:45 am]
BILLING CODE 4910-59-P