Anthropomorphic Test Devices, HIII 5th Percentile Female Test Dummy; Incorporation by Reference, 70916-70927 [2019-27210]
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Federal Register / Vol. 84, No. 247 / Thursday, December 26, 2019 / Proposed Rules
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Dated: December 18, 2019.
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[FR Doc. 2019–27765 Filed 12–23–19; 8:45 am]
BILLING CODE 6560–50–P
DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety
Administration
49 CFR Part 572
[Docket No. NHTSA–2019–0023]
RIN 2127–AM13
Anthropomorphic Test Devices, HIII
5th Percentile Female Test Dummy;
Incorporation by Reference
National Highway Traffic
Safety Administration (NHTSA),
Department of Transportation (DOT).
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
This document proposes to
revise the chest jacket and spine box
specifications for the Hybrid III 5th
Percentile Female Test Dummy (HIII–
5F) set forth in Part 572,
Anthropomorphic Test Devices. The
proposed jacket revisions would resolve
discrepancies between the jacket
specifications in Subpart O and jackets
available in the field, and ensure a
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SUMMARY:
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sufficiently low level of variation
between jackets fabricated by different
manufacturers. The spine box revisions
would eliminate a source of signal noise
caused by fasteners within the box that
may become loose. This rulemaking
responds to a petition for rulemaking
from the Alliance of Automobile
Manufacturers.
You should submit your
comments early enough to be received
not later than February 24, 2020.
Proposed effective date: 45 days
following date of publication of a final
rule.
ADDRESSES: You may submit comments
to the docket number identified in the
heading of this document by any of the
following methods:
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
online instructions for submitting
comments.
• Mail: Docket Management Facility,
M–30, U.S. Department of
Transportation, West Building, Ground
Floor, Rm. W12–140, 1200 New Jersey
Avenue SE, Washington, DC 20590.
• Hand Delivery or Courier: West
Building, Ground Floor, Room W12–
140, 1200 New Jersey Avenue SE,
between 9 a.m. and 5 p.m. Eastern Time,
Monday through Friday, except Federal
holidays.
• You may also call the Docket at
202–366–9826.
Regardless of how you submit your
comments, please mention the docket
number of this document.
Instructions: For detailed instructions
on submitting comments and additional
information on the rulemaking process,
see the Public Participation heading of
the Supplementary Information section
of this document. Note: All comments
received, including any personal
information provided, will be posted
without change to https://
www.regulations.gov.
Privacy Act: Anyone is able to search
the electronic form of all comments
received in any of our dockets by the
name of the individual submitting the
comment (or signing the comment, if
submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement in the Federal Register
published on April 11, 2000 (65 FR
19477–78).
Confidential Business Information: If
you wish to submit any information
under a claim of confidentiality, you
should submit three copies of your
complete submission, including the
information you claim to be confidential
business information, to the Chief
Counsel, NHTSA, at the address given
DATES:
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under FOR FURTHER INFORMATION
CONTACT. In addition, you should
submit two copies, from which you
have deleted the claimed confidential
business information, to the Docket at
the address given above. When you send
a comment containing information
claimed to be confidential business
information, you should include a cover
letter setting forth the information
specified in our confidential business
information regulation (49 CFR part
512).
FOR FURTHER INFORMATION CONTACT:
For technical issues, you may contact
Mr. Peter G. Martin, Office of
Crashworthiness Standards (telephone:
202–366–5668). For legal issues, you
may contact Mr. John Piazza, Office of
Chief Counsel (telephone: 202–366–
2992) (fax: 202–366–3820). Address:
National Highway Traffic Safety
Administration, U.S. Department of
Transportation, 1200 New Jersey
Avenue SE, West Building, Washington,
DC 20590.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Executive Summary
II. Chest Jacket
a. Background
b. Existing Jackets do not Meet the Current
Part 572 Specifications
c. Development of the SAE J2921 Jacket
Specifications (SAE Jacket)
d. NHTSA Enforcement Policy To Address
Chest Jacket Issues
e. Proposed Modifications To Adopt the
SAE Jacket
f. Other Issues
1. Mandrel
2. Dummy Refurbishment and Tuning of
Ribs
III. Spine Box
a. Background
b. Proposed Modifications
IV. Testing of the SAE Jacket and Spine Box
a. Chest Jacket
1. NHTSA Evaluation
2. Industry Evaluation
b. Spine Box
V. Lead Time
VI. Housekeeping Amendments
VII. Regulatory Analyses and Notices
VIII. Public Participation
I. Executive Summary
This document proposes changes to
the Hybrid III 5th percentile adult
female (HIII–5F) anthropomorphic test
device (crash test dummy). The HIII–5F
is used in frontal compliance crash tests
and air bag static deployment tests,
certification to which is required for
certain vehicles by Federal Motor
Vehicle Safety Standard (FMVSS) No.
208, ‘‘Occupant crash protection.’’ The
dummy is described in 49 CFR part 572
Subpart O.
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Among other things, Subpart O
incorporates by reference several
documents that specify the physical
make-up of the dummy. This document
proposes changes to the chest jacket and
spine box specifications to address
issues with the fit and availability of the
jacket and a noise artifact from the spine
box. Neither change is intended to
impose new requirements on vehicle
manufacturers.
Chest Jacket
The chest jacket is a sleeveless foamfilled vinyl zippered jacket that
represents human flesh, including
female breasts. The chest jacket may
need to be replaced because it can
shrink or otherwise fall out of
specification or wear out with age. Since
the introduction of the HIII–5F into Part
572 in 2000, none of the jackets that
were manufactured met the jacket
specifications specified in Part 572.
Since around 2006, NHTSA, in its own
compliance tests, has used the brand of
dummy and jacket (either First
Technology Safety Systems (FTSS) or
Denton ATD (Denton)) used by the
vehicle manufacturer to certify the
vehicle. However, these FTSS and
Denton jackets are no longer being
manufactured; manufacturers (or test
laboratories) and NHTSA have, or will
soon, run out of these jackets. In 2013,
SAE 1 published an information report
for the HIII–5F chest jacket, SAE J2921
JAN2013, H–III5F Chest Jacket
Harmonization, describing a new jacket
compatible with FTSS and Denton
dummies.
This NPRM proposes to adopt the
jacket specifications described in J2921,
as well as a few additional
specifications. We believe that chest
jackets that have been and are being
manufactured to the SAE J2921 design
would also conform to the proposed
specifications but seek comment on
whether this is accurate. NHTSA also
believes that additional specifications
are necessary to ensure a sufficient level
of uniformity between jackets produced
by different manufacturers when other
manufacturers enter the market, and to
prevent the variances in jacket designs
that were problematic in the past from
reoccurring.
We recognize that when the proposed
jacket is used on an existing dummy,
the dummy may require some amount of
re-tuning or refurbishment to pass the
Part 572 Subpart O qualifications tests,
but this is commonplace when worn
parts are replaced. NHTSA tentatively
1 The Society of Automotive Engineers (now SAE
International). SAE is an organization that develops
technical standards based on best practices.
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concludes that the proposed jacket
specification would assure uniformity
in the form, fit, and function of the HIII–
5F. A benefit of this is that the agency
would no longer have to maintain chest
jackets of different designs and take
steps to match the compliance test
jacket with that specified by the vehicle
manufacturers, thereby providing more
objective test results. We also tentatively
conclude that dummies fitted with chest
jackets that satisfy the proposed
specifications would perform
equivalently to dummies fitted with the
FTSS or Denton jackets that were
previously used. We seek comment on
all of these tentative conclusions.
Spine Box
The spine box is the dummy’s steel
backbone. It is located in the dummy’s
thorax, which consists of six bands that
simulate human ribs. Since the mid2000s, industry and NHTSA have been
aware of a signal noise artifact in the
signals from the accelerometers in the
thorax during sled and crash tests
originating in the spine box. The source
of the noise is fasteners that become
loose during normal use. In 2011 SAE
published an information report for a
spine box modification (SAE J2915
AUG2011, HIII5F Spine Box Update to
Eliminate Noise).
We propose to adopt the SAE
modification, details of which are
specified within engineering drawings
provided in the J2915 information
report. The proposed revisions would
add plates to the side of the spine box,
with bolts countersunk into the plate to
remove any play from the assembly. The
modification does not affect or change
the dummy’s performance in any way
(other than eliminate the potential for
noise). The improved spine box
addresses a shortcoming in the ATD’s
design that had to be addressed by end
users disassembling the dummy, retorqueing the relevant fasteners by hand
before each test, and re-qualifying the
dummy as needed. The improved spine
box increases the quality of data and
reduces maintenance and testing time.
Lead Time
NHTSA proposes a 45-day effective
date following date of publication of a
final rule to make available ATDs with
the new chest jacket and spine box for
use in agency testing. Manufacturers
wishing to test with the proposed jacket
and spine box should have no difficulty
obtaining the necessary parts. We
believe that the chest jackets that are
currently being manufactured to meet
the SAE J2921 specifications would also
meet the proposed specifications. We
also believe that the parts to implement
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the spine box fix are available, as are
newly-manufactured replacement spine
boxes that incorporate the fix.
Petition for Rulemaking
In 2014, the Alliance of Automobile
Manufacturers (Alliance) petitioned
NHTSA to incorporate the new SAE
jacket into Part 572 per SAE Information
Report J2921 and revise the spine box as
described in SAE Information Report
J2915.2 NHTSA subsequently sent a
letter to the Alliance asking for
clarification on several points. The
Alliance responded to NHTSA’s request
with a supplemental letter dated May
11, 2015.3 The contents of this response
are discussed in more detail in
subsequent sections of this notice.
NHTSA has granted this petition and
today’s NPRM commences rulemaking
on the issues presented by the petition.
II. Chest Jacket
a. Background
Today’s NPRM proposes changes to
the Hybrid III 5th percentile small
female (HIII–5F) test dummy. The HIII–
5F was added to Part 572 in 2000.4 The
HIII–5F is used in frontal compliance
crash tests and air bag static deployment
tests, certification to which is required
for certain vehicles by FMVSS No. 208,
‘‘Occupant crash protection.’’ The
dummy is described in 49 CFR part 572
Subpart O. This subpart contains
regulatory text describing the
qualification procedures and
requirements for the dummy. Subpart O
also incorporates several other
documents by reference. Those
documents describe the physical makeup of the dummy, and include a parts
list, a set of engineering drawings, and
a document entitled, ‘‘Procedures for
Assembly, Disassembly, and
Inspection’’ (PADI). These documents
can be found in Docket NHTSA–2000–
6940 (available at www.regulations.gov).
The HIII–5F chest jacket is a
sleeveless foam-filled vinyl zippered
jacket that represents human flesh,
including female breasts. The chest
jacket is zipped onto the dummy and
covers the entire thorax, including the
shoulder assembly. It is currently
specified in the parts and drawings
document in drawings 880105–355–E,
880105–356, 880105–423, and 880105–
2 Letter from Scott Schmidt, Alliance, to NHTSA
(Feb. 21, 2014). The Alliance consisted of: BMW
Group; Chrysler Group LLC, Ford Motor Company;
General Motors Company; Jaguar Land Rover;
Mazda; Mercedes-Benz USA; Mitsubishi Motors;
Porsche; Toyota; Volkswagen Group of America and
Volvo Cars.
3 Letter from Scott Schmidt, Alliance, to NHTSA
(May 11, 2015).
4 65 FR 10968 (Mar. 1, 2000).
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424, with a call-out to it in drawing
880105–300.
This NPRM proposes changes to the
chest jacket specifications to address
known issues with the shape and
availability of the jacket.
b. Existing Jackets Do Not Meet the
Current Part 572 Specifications
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The chest jacket, along with the HIII–
5F, was developed under the auspices of
SAE.5 At the time Subpart O was
created in 2000, jackets were being
produced by FTSS. Soon thereafter,
Applied Safety Technologies
Corporation, which later became
Denton, began to manufacture HIII–5F
dummies and jackets.
The jackets FTSS and Denton
produced did not conform to all aspects
of the Part 572 specifications; in
addition, jackets produced by each
manufacturer also differed from each
other. Both Transport Canada and the
Alliance found dimensional differences
between the two brands of jackets. In
particular, the breast location differed,
and the Denton jacket was longer.6
Transport Canada’s research also found
that neither jacket matched the Part 572
specifications, though the Denton jacket
dimensions were generally closer.7 For
example, the breasts on the FTSS jacket
were lower than in the codified
specifications.8 Both Transport Canada
and the Alliance concluded that the
codified jacket specifications did not
contain sufficient information about the
shape and placement of the breasts to
assure uniformity in the production of
jackets between jacket manufacturers.9
The differences between the FTSS
and Denton jackets, and between those
jackets and the Part 572 specifications,
are the result of a variety of factors. For
one, the Subpart O jacket drawing,
which consists of two sheets, contains
errors and ambiguities. The dimensions
for the breast locations are not
consistent between the two sheets, and
the overall shape is not consistent,
either. These inconsistences and
ambiguities contributed to dimensional
differences between the FTSS and
Denton jackets.
In addition, design choices by FTSS
and Denton also contributed to the
discrepancies. When NHTSA added the
5 The Society of Automotive Engineers (now SAE
International). SAE is an organization that develops
technical standards based on best practices.
6 Letter from the Alliance to NHTSA (Jan. 31,
2006) (Alliance letter), p. 8; Suzanne Tylko et al.,
2006, The Effect of Breast Anthropometry on the
Hybrid III 5th Female Chest Response, Stapp Car
Crash Journal, Vol. 50 (Nov. 2006), p. 390.
7 Tylko et al. 2006, supra, p. 392.
8 Id. at p. 392.
9 Id., Alliance letter, p. 6.
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dummy and jacket to Part 572 in 2000,
the engineering drawings for the jacket
came from SAE. However, the jacket
specifications did not match the actual
jacket that FTSS was making. During the
dummy development period, FTSS
made a manufacturing decision to lower
the breasts to change the lay of the
shoulder belt.10 FTSS later informed
NHTSA that it had also increased the
jacket depth by 1⁄2 inch to improve fit.11
These changes were not reflected in the
specifications that were ultimately
incorporated by reference in Part 572 in
2000 (8801054–355–E, Rev. D). With
respect to the Denton jacket,
discrepancies between it and the Part
572 specifications arose after Subpart O
was established, when Denton began
producing dummies and jackets using
their own molding processes. The
Denton jacket more closely matched the
Subpart O drawing than FTSS’s, but did
not conform wholly to it.
In 2003, FTSS submitted a petition for
rulemaking to revise the jacket
dimensions to correspond to the
dimensions of the jackets then being
produced by FTSS.12 NHTSA denied
this petition.13 The agency stated that
while dummies with the FTSS and
Denton jackets performed somewhat
differently than dummies with jackets
that conformed with the Part 572
specifications, the dimensional
differences did not have a significant
effect on dummy performance as long as
the seat belt was properly positioned.14
However, studies of the jacket by
Transport Canada and the Alliance in
the mid-2000s found that FTSS and
Denton dummies performed differently
in the types of testing specified in
FMVSS No. 208.15 FMVSS No. 208
specifies a variety of different dynamic
(crash) and static (out-of-position)
requirements using the HIII–5F.16
Transport Canada’s research found that
the FTSS and Denton dummies
performed differently with respect to
chest deflection in both full-scale rigid
barrier crash tests and in out-of-position
testing. It concluded that the
10 71 FR 45427 (Aug. 9, 2006) (notice of denial of
petition for rulemaking).
11 Letter from FTSS to NHTSA (Aug. 28, 2006)
(responding to NHTSA’s notice of denial).
12 Letter from FTSS to NHTSA (dated December
30, 2003).
13 71 FR 45427 (Aug. 9, 2006).
14 Id. See also letter from FTSS to NHTSA (Aug.
28, 2006).
15 Tylko et al. (Nov. 2006), supra, p. 390; letter
from the Alliance (Jan. 31, 2006), supra, p. 8. See
also Tylko et al., 2006, A Comparison of Hybrid III
5th Female Dummy Chest Responses in Controlled
Sled Trials, SAE Technical Paper Series, 2006–01–
0455.
16 See, e.g., S15 (rigid barrier test requirements);
S25 (out-of-position requirements).
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dimensional differences between the
FTSS and Denton jackets ‘‘influences
belt placement and affects contact with
airbag modules during out-of-position
testing . . . these differences confound
the interpretation of chest response and
adversely affect the validity of the test
instrument.’’ 17 The Alliance in a 2006
letter to NHTSA similarly reported
research by vehicle manufacturers
demonstrating that ‘‘significant
variations in chest jacket dimensions
between the Denton and FTSS ATD[s]
. . . may produce different test results
when evaluated in the NHTSA–1 &
NHTSA–2 Out-of-Position Driver
FMVSS 208 Tests.’’ 18
c. Development of the SAE J2921 Jacket
Specifications (SAE Jacket)
These differences between the FTSS
and Denton jackets led SAE, in 2006, to
establish a task force to develop a
harmonized jacket (for ease of reference,
referred to in this document as the ‘‘SAE
jacket’’). The main goal of the task force
was to develop a jacket design such that
both FTSS and Denton could produce a
single, interchangeable jacket
compatible with both companies’
versions of the HIII–5F. The task force
also developed a device (referred to as
a mandrel) to check jacket fit as the
jacket ages (it is known that the jacket
shrinks over time).
In 2010, FTSS and Denton merged to
form Humanetics. Humanetics
continued the jacket harmonization
work of its predecessor companies.
However, the merger meant that
Humanetics was the only dummy
manufacturer involved with drafting the
SAE information report. Therefore, what
began as an effort to specify the design
of a ‘‘harmonized’’ jacket that could be
produced by any manufacturer became
an effort for Humanetics to simply
design and produce a jacket that could
fit existing Denton and FTSS dummies
as well as newly manufactured
Humanetics dummies.
During jacket development,
Humanetics (under the auspices of SAE)
refined the jacket design to account for
various issues. NHTSA testing of early
iterations of the jacket showed that an
HIII–5F dummy fitted with it did not
pass the Part 572 Subpart O torso
flexion qualification test. (The results of
this testing are discussed below in
Section IV.) Humanetics addressed this
issue by tapering the thickness of the
17 Tylko et al. 2006, The Effect of Breast
Anthropometry on the Hybrid III 5th Female Chest
Response, Stapp Car Crash Journal, Vol. 50 (Nov.
2006), supra, p. 393.
18 Alliance letter to NHTSA (Jan. 31, 2006), supra,
pp. 1, 9. In 2005 the Alliance presented these issues
to NHTSA and documented them in a 2006 letter.
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jacket around the lower circumference
where it interacts with the pelvis flesh.
SAE published an information report
for the jacket in 2013 (SAE J2921
JAN2013 supra). The SAE jacket is
intended to be compatible with all
existing dummy brands (although, as
explained later in this preamble, a
dummy might need some tuning or
refurbishing to meet Subpart O
qualification requirements with the
jacket). The J2921 jacket is currently
offered for sale by Humanetics and
JASTI–USA, Inc., the U.S. affiliate of
JASTI Co., LLC, a manufacturer of
dummies and test equipment
headquartered in Japan.
d. NHTSA Enforcement Policy To
Address Chest Jacket Issues
Since the introduction of the HIII–5F
in 2000, the available jackets brands
(principally from FTSS and Denton) did
not match each other, and neither
exactly matched the Part 572
specifications. Such differences can lead
to different compliance test results with
different jackets.
In 2006, the Alliance requested that
NHTSA, in its compliance testing
program, use the same dummy brand
(Denton or FTSS) the vehicle
manufacturer used in its certification of
a particular make/model. NHTSA
adopted this requested practice by
maintaining qualified dummies (and
jackets) from both FTSS and Denton and
has tracked which brand was used in
the certification of vehicles the agency
tests.
Recent events render this approach
obsolete and necessitate further action
by NHTSA. After the merger of FTSS
and Denton, Humanetics indicated that
it would maintain production of the
FTSS and Denton brand versions of the
jackets so that they could be used as
spare parts on the existing FTSS and
Denton dummies.19 However, in 2015
Humanetics discontinued production of
the original FTSS and Denton chest
jacket designs. According to its product
catalog, Humanetics now sells only the
SAE jacket, identified as part number
880105–355–H.20 This is the part
number of the engineering drawing of
the jacket that appears in SAE J2921.
Over the past few years, NHTSA has
received requests from several vehicle
manufacturers for NHTSA to conduct its
compliance tests using the SAE jacket.
19 The Brand Harmonization of the Hybrid III 5th
Small Female Crash Test Dummy 880105–000, The
ATD Harmonization Task Group, Humanetics
Innovative Solutions, Inc., July 2012.
20 Hybrid-III 5th Small Female Dummy, 880105–
000–H Brand Harmonized Parts Catalog,
Humanetics Innovative Solutions, Inc., August
2018.
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NHTSA did not agree to these requests,
and instead required manufacturers to
identify an FTSS or Denton jacket for
NHTSA to use in its compliance testing.
However, because chest jackets shrink
or otherwise fall out of specification or
wear out with age, NHTSA’s stock of
FTSS and Denton jackets is running out,
and NHTSA has only a limited supply.
The Alliance has informed NHTSA that
its members are facing the same issue.
Thus, the issues of jacket availability
and which jacket designs are acceptable
for use in compliance tests have become
more urgent.
Today’s proposal is intended to
resolve these issues by commencing
amending the Part 572 specifications for
the jacket to include the specifications
set out in J2921. The proposal also
includes a few specifications we
developed that are intended to ensure
that jackets produced by different
manufacturers perform equivalently on
all dummy brands. We believe that new
jackets currently produced by
Humanetics meet both the specifications
in J2921 and the additional
specifications.
e. Proposed Modifications To Adopt the
SAE Jacket
We propose to amend the chest jacket
specifications in Subpart O. The
proposed changes reflect the J2921
jacket design in which the breast
contours are blended more gradually
into the torso, compared to the current
Subpart O design where the breast
contours are more sharply defined.
We propose to adopt the
specifications in SAE J2921 (Figures 4–
6, which are engineering drawings of
the SAE jacket design). However, we
also propose adding additional
specifications for the jacket’s contour
that are not contained in SAE J2921.
Our proposed additional specifications
for the jacket’s contour adds breadth,
depth, and circumference dimensions at
different section levels of the jacket on
the main assembly drawing of the
dummy (880105–000, Rev. J, Sheet 5).
Dimensions are specified for a jacket
worn on a dummy, i.e., measurements
would be recorded on the jacket as worn
on a dummy positioned on the same
flat-back bench as what is currently
shown on 800105–000, Rev. J, Sheet 5.
The additional dimensional
specifications are intended to define the
outer shape of the thorax and to
preclude belt routing discrepancies. The
information includes additional views
of the chest jacket at various cross
sections.
We tentatively believe these
additional specifications are necessary
to ensure a sufficiently low level of
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variation between jackets produced by
different manufacturers. We note that
the jacket drawing contained within
SAE J2921 JAN2013 has less specificity
than the current Subpart O drawing,
880105–355–E, Rev. D. In the final
J2921 report, there are no dimensions,
reference or otherwise, defining the
breast size or the arm hole size and
location. Also, the taper shown in J2921
(added after the 2011 draft to mitigate
binding in the torso flexion test) is
pictorial only, with no dimensions. The
SAE report also does not indicate
whether the specifications are for the
jacket on its own or as fitted on a
dummy. The agency is concerned that
this overall lack of specificity could
result in the production of jackets of
vastly different shapes, but still meeting
the drawing specifications of J2921. As
was the case with the old FTSS and
Denton jackets and the current Part 572
specifications, this lack of specificity
could lead to differences in performance
between dummies, which this proposal
intends to resolve.
We also tentatively conclude that the
proposed jacket specifications would
encompass existing jackets that have
been built to the SAE J2921
specifications; the proposed
specifications were developed in light of
such existing jackets. However, we
believe that the older FTSS or Denton
jackets would not conform to the
proposed specifications (for example,
the circumference at the different
section levels).
NHTSA proposes to amend the
Subpart O regulatory text to incorporate
by reference new versions of the
drawing package, parts list and PADI.
These changes are described in more
detail in a separate document being
placed in the docket for this
rulemaking.21 That document also
includes the engineering drawings
identified above.
To summarize the changes to the new
drawing package, the drawings in which
the chest jacket is currently specified
(880105–355–E, 880105–356, 880105–
423, and 880105–424) would be
replaced with:
• 880105–355–H, Rev B, Chest Flesh
Assembly, Sheet 1
• 880105–355–H, Rev B, Chest Flesh
Assembly, Sheet 2
• 880105–356–H, Rev C, Sternum Pad
The Chest Flesh Assembly (880105–
355–H, Sheets 1 and 2) and the Sternum
21 Engineering Change Proposal, Revision K,
Hybrid III 5th Percentile Female Test Dummy, Part
572, Subpart O, Changes to: Parts List, Engineering
Drawing Package, Procedure for the Assembly,
Disassembly, and Inspection (PADI), Subpart O
Regulatory Text, National Highway Traffic Safety
Administration, November 2019.
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Pad (880105–356–H) are derived from
the reprints of drawings contained in
SAE J2921 (Jan 2013). We would also
revise drawing 800105–000, Complete
Assembly, 5th Female, Rev J, Sheet 5 to
add jacket dimensions at various cross
sections, and revise the call-out to the
jacket in drawing 880105–300 to
reference the new drawing. We would
also make some corresponding changes
to the PADI.
NHTSA tentatively concludes that the
proposed jacket specification will assure
uniformity in the form, fit, and function
of the HIII–5F. Based on testing the
agency conducted with the SAE chest
jacket (see section IV below, Testing of
the SAE jacket and spine box), NHTSA
tentatively concludes that dummies
fitted with jackets built to the proposed
specifications would pass the Subpart O
qualification tests and would not result
in different compliance test outcomes.
This applies to both newly
manufactured dummies as well as older,
existing dummies fitted with the new
jacket. When a new jacket is fitted to an
existing (old) dummy (made by either
FTSS and Denton), we believe there will
be no significant change in performance
in static out-of-position air bag
deployment tests and in full scale
vehicle crash tests, assuming the
Subpart O qualification requirements
are met. (Although, as discussed in the
section below, when an existing FTSS
or Denton dummy is fitted with a new
jacket, the dummy may need to be retuned or refurbished in order to conform
to all Subpart O qualification
requirements. Such retuning or
refurbishing is expected when fitting a
new part to an existing dummy
generally.)
We seek comment on the proposed
specifications, including the proposed
additional specifications. We seek
information and data on whether
existing jackets built to SAE J2921 on
existing dummies will meet the
proposed specifications. NHTSA also
seeks comment on what (if any)
additional information, such as
tolerance specifications, is needed to
fully specify the jacket in order to
ensure that jackets produced by
different manufacturers perform
equivalently. We also seek comment on
the proposed approach of specifying
dimensions for the jacket as fitted on a
dummy, including whether additional
Subpart O qualification tests are
necessary.
We will continue to collect
measurement data on newly purchased
jackets to check whether the dimensions
and tolerances specified herein
(including those derived from J2921
drawings and the new section
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dimensions added by NHTSA) are being
met by SAE jackets already in the field.
We will also examine all measurement
data provided to us. For the final rule,
we may adjust the dimensions and
tolerances to assure that jackets in the
field achieve an acceptable degree of
conformity while still assuring a high
level of uniformity.
f. Other Issues
1. Mandrel
SAE J2921 describes a mandrel to
assess the fit of the jacket (because
jackets tend to shrink over time, the
mandrel was developed to assess jacket
fit as it ages). There are reference marks
on the back, bottom, and top of the
mandrel that serve as indicators that the
jacket has shrunk to the point where a
replacement is recommended.
Use of the mandrel, if implemented in
Subpart O, would constitute a new
qualification requirement with a new
test procedure. However, J2921 does not
provide a test protocol or an objective fit
criterion. Also, while J2921 depicts a
drawing of the mandrel, it does not
provide details or dimensions on the
shape of the mandrel.
In its supplemental submission to
NHTSA, the Alliance clarified that it
was not requesting that the agency
specify use of the mandrel; instead, the
mandrel is an optional inspection
device for test labs and is not intended
for inclusion in Subpart O. NHTSA has
considered the need for the mandrel and
has tentatively decided not to
incorporate the mandrel or the fit check
procedure outlined in J2921. We seek
comment on this.
2. Dummy Refurbishment and Tuning of
Ribs
When a new jacket is introduced, a
dummy on which it is installed may
need some amount of refurbishment or
tuning in order to pass the Subpart O
qualification tests.
The degree to which the dummy
needs refurbishment may vary.
Refurbishment refers to replacing
damaged parts with new parts. Some
individual dummies require more new
parts than others to pass the
qualification tests with the SAE jacket.
In its testing, NHTSA replaced parts
such as the upper leg flesh, the thorax
bib, and the molded pelvis. NHTSA
found that FTSS dummies required
more frequent refurbishment than
Denton dummies. In addition,
Information Report SAE J2921 states
that when a new jacket is fitted to an
older dummy, the thickness of rib
damping material may need to be retuned for the dummy to conform to the
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Sfmt 4702
Part 572 thorax assembly qualification
requirements. In its supplemental
submission, the Alliance describes a
procedure for tuning the ribs by shaving
off damping material. The amount of
tuning varies depending on the dummy
brand and the specific jacket.
In its own testing, rather than shaving
damping material, NHTSA simply
replaced the ribs (along with other
parts) when the agency retrofitted the
J2921 jacket to one of its older dummies.
Nonetheless, under certain conditions,
shaving the damping material remains
an option if end-users so desire. Shaving
off damping material acts to lower the
force generated in the torso impact
qualification test. Because there is no
easy way for end-users to add damping
material, ribs must be replaced if the
force is too low. A replacement rib must
have an ample thickness of damping
material in order to be shaved.
The need to refurbish or tune existing
dummies to obtain passing qualification
results is not out of the ordinary. To put
this in perspective, whenever a dummy
of any type is assembled (not just a HIII–
5F) it must usually be adjusted to some
degree in order to conform to all Part
572 qualification requirements. After
repeated use in full scale vehicle tests,
a part may need to be replaced if it has
become worn or damaged. When a new
part is introduced (such as the jacket of
the HIII–5F), replacement of other parts
is sometimes needed so that the dummy
can pass all qualification requirements.
III. Spine Box
a. Background
The spine box of the HIII–5F is the
dummy’s steel backbone. It is located in
the dummy’s thorax, which consists of
six bands that simulate human ribs. The
bands are made of spring steel, and a
thick layer of graphite is bonded to each
band to provide damping when the
bands are deflected, thus giving them
humanlike properties. On the posterior
aspect of the thorax, the bands are
affixed to the spine box. The spine box
is currently specified in the parts and
drawings document in drawings
880105–1000, and SA572–S28 with callouts in 880105–300 and the PADI (pg.
21).
In the mid-2000s, the SAE Task Force
began an effort—in parallel with its
efforts on the chest jacket—to find and
eliminate a source of signal noise that
sometimes emanated from the HIII–5F
spine box. Alliance members
determined that the noise was caused by
loosening of six socket head cap screws
attaching the spine box to the lower
spine. Due to a design shortcoming,
repeated crash testing loosened the
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screws so that they rattled against the
inner walls of the through holes. This
led to artifacts in the signals of the
accelerometers in the thorax during sled
and crash tests. The problem affected
FTSS and Denton units alike. Testing
laboratories have been addressing this
problem by disassembling the dummy
and inspecting and tightening the
screws routinely.
As a long-term solution, SAE
developed an alteration to improve the
spine box. Specifically, it recommended
adding plates to the side of the spine
box, with bolts countersunk into the
plate to remove any play from the
assembly. The alteration prevents the
screws from loosening and eliminates
the signal noise. NHTSA and others
tested the new spine box fix as it was
being developed. (This research is
discussed below.) In 2011 SAE
published an information report for the
spine box modification (SAE J2915
AUG2011, supra).
khammond on DSKJM1Z7X2PROD with PROPOSALS
b. Proposed Modifications
We propose to change the spine box
specifications to permanently fix the
signal noise problem. The new versions
of the drawing package, parts list and
PADI proposed for incorporation by
reference include the SAE J2915
specifications for the improved spine
box. The proposed revisions would add
plates to the side of the spine box, with
bolts countersunk into the plate to
remove any play from the assembly. We
propose to replace the current spine box
drawings with the following:
• 880105–1045, Rev C, Hybrid III 5th
Female Thoracic Spine Upgrade,
Sheets 1–3.
• 880105–1047, HIII–5F Plate, Thoracic
Spine Upgrade
• SID–070–6, Rev B, DOT–SID,
Modified 5/16–18x5/8’’ SHCS
All three drawings are derived from
the reprints of drawings contained
within SAE J2915 (Jan 2011). We
discuss the changes in detail in the
document docketed for this NPRM,
supra.22
The modification would increase the
quality of data and reduce maintenance
22 Engineering Change Proposal, Revision K,
Hybrid III 5th Percentile Female Test Dummy, Part
572, Subpart O, Changes to: Parts List, Engineering
Drawing Package, Procedure for the Assembly,
Disassembly, and Inspection (PADI), Subpart O
Regulatory Text, National Highway Traffic Safety
Administration, November 2019.
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16:07 Dec 23, 2019
Jkt 250001
and testing time. The modification does
not affect or change the dummy’s
performance in any way (other than
eliminate the potential for noise).23
IV. Testing of the SAE Jacket and Spine
Box
NHTSA and others tested the SAE
jacket and spine box to assess ATD
performance with the new components.
NHTSA’s evaluation of the jacket and
spine box was presented at the 2011
ESV Conference and in a 2011 paper.
The agency conducted several types of
tests using HIII–5F dummies retrofitted
with jackets built to the then-most
current version of the SAE
specifications being developed (SAE
J2921 was still in draft status); one
jacket was made by FTSS, and one was
made by Denton). Industry also
evaluated the jacket and spine box. The
results of this research are briefly
summarized below.
a. Chest Jacket
1. NHTSA Evaluation
In 2011 NHTSA published a study
that evaluated preliminary versions of
the SAE jacket produced by FTSS and
Denton.24 It compared the dimensions
of the jackets and evaluated the
performance of dummies fitted with the
jackets in sled tests, out-of-position
tests, and some of the Subpart O
qualification tests. It found that
dummies fitted with jackets built to the
SAE design under development
performed essentially the same as
dummies fitted with pre-existing FTSS
and Denton (non-SAE) jackets with
respect to dummy injury metrics and
other responses (with one exception).
23 We note that the current Subpart O ATD can
be a valid test dummy without installing the new
spine box, i.e., users can address the signal noise
problem by disassembling the dummy and
inspecting and tightening the screws by hand on a
routine basis. However, NHTSA believes that these
efforts must be taken regularly to ensure that the
ATD’s thoracic data are not affected by the spine
box signal noise, and that test evaluators should
carefully review test data for signs of artifacts in the
signals of the thorax accelerometers. As an
alternative to checking bolt tightness on existing
units or replacing the entire spine box, end-users,
at their discretion, may opt to modify (rather than
replace) their dummy’s spine box as prescribed by
SAE J2915. However, NHTSA’s proposal does not
include specifications for the modification.
24 McFadden J.D., Striklin J.L. (2011), Evaluation
of the Hybrid III 5th female modified chest jacket
and spine box, Paper No. 11–0334, 2011 ESV
Conference.
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Sfmt 4702
70921
The study found that the two brands
of preliminary SAE jackets were
identical in appearance (with some
slight variations) and compared well to
a draft version of the SAE drawings.
Qualification tests prescribed in
Subpart O, including those most likely
to be influenced by the jacket (the
thorax impact test and the quasi-static
torso flexion test) were also carried out.
All of those Subpart O qualification
requirements were met for all dummy
configurations with one exception:
When either an FTSS dummy or a
Denton dummy was fitted with the SAE
jacket, the dummy did not meet the pull
force requirement for the torso flexion
test. During the flexion test, the jacket
tended to bind at the waist when the
dummies were pitched forward into the
45-degree test position. The added
resistance due to the binding caused the
pull force to exceed the specified limit
of 390 N. The study concluded that
further work on the jacket was needed
to address the torso flexion test results.
The SAE jacket was subsequently
redesigned to address this.
NHTSA also conducted sled tests
similar in severity to a frontal rigid
barrier crash test (35 mph, peak
acceleration of 28 Gs) and static, lowrisk out-of-position air bag deployments.
NHTSA found that dummies fitted with
the jackets built to the SAE design
under development performed
essentially the same as dummies fitted
with pre-existing FTSS and Denton
jackets with respect to dummy injury
metrics and other responses, including
those most likely to be affected by the
chest jacket (chest deflection and
acceleration).
When SAE finalized the jacket design
and issued SAE J2921 in 2013, NHTSA
purchased new jackets (from
Humanetics and JASTI–USA) to ensure
they would fit properly on the agency’s
existing FTSS and Denton HIII–5F
dummies, and that ‘‘passing’’ results
could be obtained in the torso flexion
and thorax impact qualification tests. In
all instances, the agency was able to
demonstrate passing results for both
these qualification tests (some dummy
refurbishment was needed to pass the
test, but as noted above, refurbishment
of an ATD when a new part is fitted is
a common operating procedure). See
Table 2.
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TABLE 2—NHTSA TORSO FLEXION TESTS, 2013–14
Dummy mfg
Dummy
serial No.
Jacket
Trial
FTSS refurb ........................
F416
HIS DM9396
FTSS refurb ........................
F416
HIS DM9432
FTSS refurb ........................
F416
JASTI 129
FTSS refurb ........................
F515
JASTI 129
FTSS refurb ........................
F515
HIS DM9369
Denton refurb ......................
D137
HIS DM9432
Denton refurb ......................
D137
JASTI 129
Test site
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
VRTC
VRTC
VRTC
VRTC
VRTC
VRTC
VRTC
VRTC
VRTC
TRC
TRC
TRC
TRC
TRC
TRC
TRC
TRC
TRC
TRC
TRC
TRC
Initial angle
(deg)
Return
angle
difference,
final—init.
(deg)
Max force
@45 deg
during 10
sec
(N)
Rotation
rate
(deg/sec)
[1 to 20]
[¥8 to +8]
[320 to 390]
[0.5 to 1.5]
15.4
15.3
16.4
15.3
16.1
15.8
14.7
15.2
15.5
16.3
16.4
16.4
15.6
15.8
15.9
13.7
14.1
14.0
12.7
13.3
14.2
3.6
3.8
2.7
3.8
3.1
3.4
4.5
4.2
4.1
2.8
3.0
3.6
4.1
4.1
3.9
3.5
3.5
3.6
5.1
4.5
3.9
331
325
352
324
345
346
363
355
355
326
324
343
389
352
337
374
377
367
360
359
353
1.03
0.98
0.96
0.97
0.95
0.98
0.97
0.94
0.99
0.94
0.96
0.91
0.91
0.92
0.88
1.04
1.02
1.01
0.87
0.94
0.96
Test date
5/28/2013
5/28/2013
5/28/2013
5/28/2013
5/28/2013
5/28/2013
5/28/2013
5/28/2013
5/29/2013
5/6/2014
5/6/2014
5/6/2014
5/6/2014
5/7/2014
5/7/2014
7/15/2014
7/15/2014
7/15/2014
7/16/2014
7/17/2014
7/18/2014
Note: Jackets reflect the design described in the final version of SAE J2921 (2013).
khammond on DSKJM1Z7X2PROD with PROPOSALS
In summary, these tests demonstrated
that old dummies (FTSS and Denton
versions) that were fitted with the SAE
jacket would pass the Subpart O
qualification requirements. Once an
older dummy was retrofitted with a new
J2921 jacket, all parts on the dummy
conformed dimensionally to the
proposed Subpart O engineering
drawings.
NHTSA did not perform re-tests of the
sled and out-of-position test series
performed for the 2011 study with the
final version of the SAE jacket. The final
revision only reduced the length of the
sternal pad and tapered the lower
portion of the jacket. These changes
affect the dummy response in extreme
thorax flexion as seen in the torso
flexion qualification test. Because this
condition was not manifested in either
the sled or out-of-position test series,
NHTSA believes the effects of the taper
and shorter sternal pad would have
been negligible. Nonetheless, NHTSA
believes that the revisions to the jacket
design were necessary; when extreme
flexion does occur, the torso response
must be preserved.
2. Industry Evaluation
The Alliance’s supplement to its
rulemaking petition and SAE J2921 also
indicate that the SAE jacket performs
equivalently to the Denton and FTSS
jackets.
The SAE report shows that the SAE
jacket has not affected thorax
biofidelity. It shows that the force vs.
deflection plots for the 6.7 m/s thorax
impact tests with the SAE jackets were
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within the biofidelity corridors that
served as design targets for the original
dummy design. The plots demonstrate
that the SAE jacket has not affected
dummy response.
The Alliance submitted information
in its supplemental letter demonstrating
that the SAE jacket can pass the Subpart
O thorax impact tests. However, we note
that both the Alliance and SAE J2921
indicate that the thickness of rib
damping material may need to be
adjusted for the dummy to conform to
the Part 572 qualification requirement
for the thorax assembly when a new
SAE jacket is placed on an old dummy.
The Alliance, in its supplemental
submission, clarified how and why this
adjustment is made. Due to high batchto-batch variability of the rib damping
material, the dynamic performance of
the rib is specified and not the
thickness. New ribs are shipped with
the expectation that some tuning
(shaving down some rib damping
material) is required to bring the
dummy into acceptable performance
corridors depending upon the chest
jacket used. The interchangeability
varies with the brand and dummy
condition, so adjustments may be
necessary when switching jackets.
The testing also indicated that the
final version of the SAE jacket could
pass the Subpart O torso flexion test.
Testing by both SAE and Alliance
members found, as did NHTSA, that the
first iteration of the SAE jacket (made in
2011) registered high pull forces in the
torso flexion test. Testing of the final
version of the jacket showed, however,
PO 00000
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that it was able to pass the torso flexion
test. Both SAE J2921 and the Alliance’s
supplemental submission indicate that
when a new SAE jacket is fitted to an
older dummy, some refurbishment of
the dummy may be needed in order for
it and the new jacket to perform
properly.
b. Spine Box
NHTSA’s 2011 study showed that the
spine modification had completely
eliminated the noise emanating from the
chest without affecting the response of
the dummy in any other way. The study
found that the spine boxes
manufactured by different
manufacturers were identical,
suggesting that the spine box alterations
are sufficiently specified. The study also
concluded that the spine box was
durable.
Testing undertaken for the SAE task
force and reported in SAE J2915 also
showed that the new spine box had
equivalent performance to the existing
spine box and did not loosen over
repeated testing.
V. Lead Time
NHTSA proposes to make the changes
effective 45 days after publication of a
final rule. This means that Subpart O—
the specifications for the chest jacket
and spine box—will be changed on that
date. FMVSS No. 208 specifies that
NHTSA is to use the Subpart O dummy
in its compliance tests. Thus, starting on
the effective date of the final rule, under
FMVSS No. 208 the HIII 5th percentile
adult female dummy would be used
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khammond on DSKJM1Z7X2PROD with PROPOSALS
with the new SAE jacket and spine box
in NHTSA’s tests.25
NHTSA believes the 45-day lead time
would be sufficient because we do not
believe that testing under FMVSS No.
208 would be significantly affected by
the final rule. Vehicle manufacturers
already use the SAE jacket on the ATD.
Moreover, because none of the dummy
jackets that are currently in use
correspond to the existing Subpart O
specifications, there should be no issue
with taking an existing dummy out of
conformity with the implementation of
this rule. We also believe that jackets
built to SAE J2921 that are currently
used in the field would conform to the
proposed specifications. The improved
spine box is not expected to affect
dummy performance because the
revision only acts to remove the
unwanted artifact of loose bolts rattling.
Manufacturers wishing to test with
the proposed jacket and spine box
should have no difficulty obtaining the
necessary parts. NHTSA asked the
Alliance to assess the cost and
availability of obtaining the parts
associated with the proposed changes.
In its supplemental letter, the Alliance
indicated that all parts associated with
the proposed jacket and spine box
changes are available, and there should
not be any difficulties meeting
anticipated demand.
We also tentatively conclude that a
shortened lead time is desirable because
the proposed changes are beneficial for
testing laboratories. We believe that the
proposed jacket and spine box changes
would likely lead to diminished
laboratory technician workload. A
common jacket design would eliminate
the need to deal with multiple jacket
versions. The new spine box would also
lighten laboratory workload by
eliminating the need to re-torque the
bolts between tests. With respect to
levels of effort and technician training
needed to modify and maintain the new
jacket and spine box, the Alliance
indicated in its supplemental letter that
both modifications are well within the
technical competency of existing
laboratory technicians. It also stated that
the introduction of the new parts will
not create any significant increases in
the workload necessary to maintain the
dummies.
VI. Housekeeping Amendments
The agency proposes the following
housekeeping and other amendments to
Subpart O.
25 In its February 21, 2014 petition, the Alliance
recommended that compliance with the new
specifications should be optional for a period of five
years. NHTSA seeks comment on whether this is
still necessary or appropriate.
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16:07 Dec 23, 2019
Jkt 250001
1. NHTSA proposes to amend the title
of Subpart O to add the word ‘‘adult’’
between ‘‘5th percentile’’ and ‘‘female’’
for clarity.
2. The agency proposes to remove the
words ‘‘Alpha Version’’ from the title of
Subpart O. During adoption of some of
the subparts of Part 572 NHTSA had
decided that referring to the alpha, beta,
etc., ‘‘versions’’ of the test dummies
would better distinguish a current
version of an ATD from a previous
version. The agency later decided this
naming convention was not helpful and
has not followed it. Accordingly, we
would like to remove ‘‘Alpha Version’’
from the title of Subpart O since the
naming convention is no longer used.
3. This NPRM proposes to revise
Subpart O’s references to SAE J211 parts
1 and 2 and to SAE J1733 to refer to the
most up-to-date versions of the
standards. SAE J211 is revised with
improved diagrams for defining the
dummy coordinate system, and
corrections to minor mistakes in print.
New information and recommendations
for data system grounding, sensor cable
shielding, and minimizing the effects of
transducer resonance are included.
Clarifications on data processing are
also included. J1733 is revised with
improved diagrams for defining the
dummy coordinate system (for the HIII–
5F, the system itself is unchanged).
VII. Regulatory Analyses and Notices
Executive Order 12866, Executive Order
13563, and DOT Order 2100.6
We have considered the potential
impact of this proposed rule under
Executive Orders 12866 and 13563, and
DOT Order 2100.6, and have
determined that it is nonsignificant.
This rulemaking document was not
reviewed by the Office of Management
and Budget (OMB) under E.O. 12866.
We have considered the qualitative
costs and benefits of this NPRM under
the principles of E.O. 12866.
As stated in 49 CFR 572.3,
Application, Part 572 does not in itself
impose duties or liabilities on any
person. It only serves to describe the test
tools that measure the performance of
occupant protection systems. Thus, this
Part 572 proposed rule itself does not
impose any requirements on anyone.
Businesses are affected only if they
choose to manufacture or test with the
dummy. Because the economic impacts
of this rule are minimal, no further
regulatory evaluation is necessary.
This NPRM proposes changes to the
specifications of the HIII–5F chest jacket
and spine box. For entities testing with
the dummy, the proposed revisions are
intended to resolve issues with the fit
PO 00000
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70923
and availability of the jacket and a noise
artifact from the spine box. Neither
change would impose new requirements
on vehicle manufacturers.
With respect to benefits, the dummy
would not change in any way other than
to improve its usability and objectivity.
This rulemaking benefits the public by
specifying a more objective test tool,
which lessens the burden of dummy
end-users in performing tests and
interpreting test results. It also benefits
vehicle manufacturers by providing
certainty about which test jacket and
spine box NHTSA will use in
compliance tests with the HIII 5th
percentile adult female ATD, and
assurance about the continued
availability of the jacket. This
rulemaking benefits NHTSA as the
agency would no longer have to
maintain test jackets of different designs
and take steps to match the compliance
test jacket with that specified by the
vehicle manufacturers. Specifying the
new test jacket and spine box ensures
the long-term availability of a test jacket
for compliance tests.
The costs associated with this
rulemaking are limited to those
associated with acquiring new dummy
parts. We tentatively conclude that the
proposed changes would not necessitate
the purchasing of any parts that would
not have been purchased in the normal
course of business in the absence of the
proposed changes.
We do not believe the proposed chest
jacket changes would impose any
additional costs compared to what
would have been expended if we did
not adopt the proposed changes.
Because a chest jacket eventually wears
out, it must be replaced. Dummy
refurbishments and part replacements
are a routine part of ATD testing. The
agency understands that industry has
essentially run out of its supply of the
older FTSS and Denton jackets. We
further understand that industry has
been replacing worn-out FTSS and
Denton jackets with new jackets built to
the SAE J2921 specifications. While the
FTSS and Denton jackets are not
consistent with the proposed
specifications, we believe that chest
jackets built to the SAE J2921
specifications would meet the proposed
specifications. Because industry and
testing labs need to replace the chest
jacket in the regular course of
business—regardless of whether the
proposed changes are adopted—and the
only available replacement chest jackets
conform to the proposed specifications,
we believe the proposed chest jacket
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specifications would not impose any
additional costs on industry.26
The revised spine box, which is not
typically replaced during routine
maintenance, costs about $600. End
users do not have to purchase a revised
spine box. They can compensate for the
design shortcoming of the current spine
box by disassembling the dummy and
re-torqueing the relevant fasteners by
hand before each test.
Executive Order 13771
Executive Order 13771, titled
‘‘Reducing Regulation and Controlling
Regulatory Costs,’’ directs that, unless
prohibited by law, whenever an
executive department or Agency
publicly proposes for notice and
comment or otherwise promulgates a
new regulation, it shall identify at least
two existing regulations to be repealed.
In addition, any new incremental costs
associated with new regulations shall, to
the extent permitted by law, be offset by
the elimination of existing costs. Only
those rules deemed significant under
section 3(f) of Executive Order 12866,
‘‘Regulatory Planning and Review,’’ are
subject to these requirements. As
discussed above, this rule is not a
significant rule under Executive Order
12866 and, accordingly, is not subject to
the offset requirements of 13771.
Executive Order 13609: Promoting
International Regulatory Cooperation
The policy statement in section 1 of
Executive Order 13609 provides, in part:
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The regulatory approaches taken by foreign
governments may differ from those taken by
U.S. regulatory agencies to address similar
issues. In some cases, the differences
between the regulatory approaches of U.S.
agencies and those of their foreign
counterparts might not be necessary and
might impair the ability of American
businesses to export and compete
internationally. In meeting shared challenges
involving health, safety, labor, security,
environmental, and other issues,
international regulatory cooperation can
identify approaches that are at least as
protective as those that are or would be
adopted in the absence of such cooperation.
International regulatory cooperation can also
reduce, eliminate, or prevent unnecessary
differences in regulatory requirements.
26 For the case of the HIII–5F, a new jacket costs
about $850. If a new jacket is installed on an
existing dummy, additional refurbishments or
tuning of that dummy may be needed in order for
it to pass the Subpart O qualification tests.
Depending on the condition and age of the dummy,
several other parts may need to be replaced at a cost
of up to $10,000. However, dummy refurbishments
and part replacements are an inherent part of
testing and many of the additional parts are often
replaced on a regular schedule. In other words,
some of the parts would eventually be replaced, and
the costs of the replacement parts can be amortized
over a number of tests.
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The proposed revisions are intended
to resolve issues with the fit and
availability of the jacket and a noise
artifact from the spine box. Neither
change would impose new requirements
on vehicle manufacturers. NHTSA does
not believe the proposal would lead to
any reduction in harmonization.
Executive Order 13132 (Federalism)
Executive Order 13132 requires
agencies to develop an accountable
process to ensure ‘‘meaningful and
timely input by State and local officials
in the development of regulatory
policies that have federalism
implications.’’ ‘‘Policies that have
federalism implications’’ is defined in
the Executive Order to include
regulations that have ‘‘substantial direct
effects on the States, on the relationship
between the national government and
the States, or on the distribution of
power and responsibilities among the
various levels of government.’’
NHTSA has analyzed this proposed
amendment in accordance with the
principles and criteria set forth in E.O.
13132. The agency has determined that
this proposal does not have sufficient
federalism implications to warrant
consultation and the preparation of a
federalism assessment.
National Environmental Policy Act
NHTSA has analyzed this proposal for
the purposes of the National
Environmental Policy Act and
determined that it will not have any
significant impact on the quality of the
human environment.
Executive Order 12988 (Civil Justice
Reform)
With respect to the review of the
promulgation of a new regulation,
section 3(b) of Executive Order 12988,
‘‘Civil Justice Reform’’ (61 FR 4729,
February 7, 1996) requires that
Executive agencies make every
reasonable effort to ensure that the
regulation: (1) Clearly specifies the
preemptive effect; (2) clearly specifies
the effect on existing Federal law or
regulation; (3) provides a clear legal
standard for affected conduct, while
promoting simplification and burden
reduction; (4) clearly specifies the
retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses
other important issues affecting clarity
and general draftsmanship under any
guidelines issued by the Attorney
General. This document is consistent
with that requirement.
Pursuant to this Order, NHTSA notes
as follows. The issue of preemption is
discussed above in connection with E.O.
13132. NHTSA notes further that there
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Fmt 4702
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is no requirement that individuals
submit a petition for reconsideration or
pursue other administrative proceeding
before they may file suit in court.
Regulatory Flexibility Act
Pursuant to the Regulatory Flexibility
Act (5 U.S.C. 601 et seq., as amended by
the Small Business Regulatory
Enforcement Fairness Act (SBREFA) of
1996), whenever an agency is required
to publish a proposed or final rule, it
must prepare and make available for
public comment a regulatory flexibility
analysis that describes the effect of the
rule on small entities (i.e., small
businesses, small organizations, and
small governmental jurisdictions),
unless the head of the agency certifies
the rule will not have a significant
economic impact on a substantial
number of small entities. The Small
Business Administration’s regulations at
13 CFR part 121 define a small business,
in part, as a business entity ‘‘which
operates primarily within the United
States.’’ (13 CFR 121.105(a)).
NHTSA has considered the effects of
this rulemaking under the Regulatory
Flexibility Act. I hereby certify that this
rulemaking action would not have a
significant economic impact on a
substantial number of small entities.
This action would not have a significant
economic impact on a substantial
number of small entities because the
revisions to the test dummy would not
impose any requirements on anyone.
NHTSA would use the revised ATD in
agency testing but would not require
anyone to manufacture the dummy or to
test motor vehicles or motor vehicle
equipment with it. Further, small
vehicle manufacturers that choose to
test with the 5th percentile adult female
dummy would not be significantly
impacted by this rulemaking. The
proposal would simply replace the chest
jacket and spine box now used with the
test dummy with more up-to-date
equipment. Since chest jackets must
periodically be replaced on the test
dummy because they wear out, this
amendment would not significantly
affect end users of the ATD (they will
continue to do what they already do).
Similarly, the change to the new spine
box would not significantly affect small
vehicle manufacturers. It entails a
simple one-time replacement where the
old part would be switched out with the
new.
Incorporation by Reference
Under regulations issued by the Office
of the Federal Register (1 CFR 51.5(a)),
an agency, as part of a proposed rule
that includes material incorporated by
reference, must summarize material that
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is proposed to be incorporated by
reference and must discuss the ways the
material proposed to be incorporated by
reference is reasonably available to
interested parties or how the agency
worked to make materials available to
interested parties.
This proposed rule would incorporate
by reference updated versions of a parts
list, drawings, and a manual into 49
CFR part 572, subpart O. This material
is published by NHTSA (with
permission from SAE International).
The contents of the documents are
summarized in Sections II.e and III.b,
above, and a draft of the documents that
would be incorporated by reference has
been placed in the docket for this
rulemaking for interested parties to
review.
This proposed rule would also
incorporate updated versions of SAE
Recommended Practice J211/1 parts 1
and 2 and SAE J1733. Older versions of
these documents are already
incorporated by reference into Subpart
O. The changes in the updated versions
are summarized in Section VI, above.
The version currently incorporated by
reference is available in SAE
International’s online reading room.27
The updated version is available for
review at NHTSA and is available for
purchase from SAE International.
National Technology Transfer and
Advancement Act
Under the National Technology
Transfer and Advancement Act of 1995
(NTTAA) (Public Law 104–113), ‘‘all
Federal agencies and departments shall
use technical standards that are
developed or adopted by voluntary
consensus standards bodies, using such
technical standards as a means to carry
out policy objectives or activities
determined by the agencies and
departments.’’ Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies, such as SAE. The NTTAA
directs this Agency to provide Congress,
through OMB, explanations when the
Agency decides not to use available and
applicable voluntary consensus
standards.
SAE has published information
reports on the HIII 5th percentile adult
female’s chest jacket and spine box
which today’s proposal incorporates in
full. The foregoing sections of this
document discuss in detail SAE’s work
in these areas: SAE J2921 (Chest Jacket)
and SAE J2915 (Spine Box). To the
27 https://www.sae.org/standards/reading-room.
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extent the NPRM has a few
specifications beyond SAE J2921, we
explain our belief that they are
necessary to ensure a sufficient level of
uniformity between jackets produced by
different manufacturers going forward,
and to prevent discrepancies in jacket
designs from reoccurring in the future.
In addition, the following voluntary
consensus standards have been used in
developing this NPRM:
• SAE Recommended Practice J211/
1_201403 (March 2014), ‘‘Electronic
Instrumentation;’’
• SAE Recommended Practice J211/
2_201406 (June 2014), ‘‘Photographic
Instrumentation’’; and
• SAE J1733_201811 (November
2018), ‘‘Sign Convention for Vehicle
Crash Testing.’’
Paperwork Reduction Act
Under the Paperwork Reduction Act
of 1995 (PRA) (44 U.S.C. 3501, et seq.),
Federal agencies must obtain approval
from the Office of Management and
Budget (OMB) for each collection of
information they conduct, sponsor, or
require through regulations. This
rulemaking would not establish any
new information collection
requirements.
Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act
of 1995 (Pub. L. 104–4) (UMRA)
requires agencies to prepare a written
assessment of the costs, benefits, and
other effects of proposed or final rules
that include a Federal mandate likely to
result in the expenditures by States,
local or tribal governments, in the
aggregate, or by the private sector, of
more than $100 million annually
(adjusted annually for inflation with
base year of 1995). Adjusting this
amount by the implicit gross domestic
product price deflator for 2013 results in
$142 million (109.929/75.324 = 1.42).
The assessment may be included in
conjunction with other assessments, as
it is here.
This proposed rule would not impose
any unfunded mandates under the
UMRA. This proposed rule does not
meet the definition of a Federal mandate
because it does not impose requirements
on anyone. It amends 49 CFR part 572
by adding specifications for a new test
jacket and spine box for the 5th
percentile adult female dummy that
NHTSA uses in agency compliance
tests. This NPRM would affect only
those businesses that choose to
manufacture or test with the dummy.
This proposed rule is not likely to result
in expenditures by State, local or tribal
governments of more than $100 million
annually.
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70925
Plain Language
Executive Order 12866 and E.O.
13563 require each agency to write all
rules in plain language. Application of
the principles of plain language
includes consideration of the following
questions:
• Have we organized the material to
suit the public’s needs?
• Are the requirements in the rule
clearly stated?
• Does the rule contain technical
language or jargon that isn’t clear?
• Would a different format (grouping
and order of sections, use of headings,
paragraphing) make the rule easier to
understand?
• Would more (but shorter) sections
be better?
• Could we improve clarity by adding
tables, lists, or diagrams?
• What else could we do to make the
rule easier to understand?
If you have any responses to these
questions, please include them in your
comments on this proposal.
Regulation Identifier Number (RIN)
The Department of Transportation
assigns a regulation identifier number
(RIN) to each regulatory action listed in
the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. You may use the RIN contained in
the heading at the beginning of this
document to find this action in the
Unified Agenda.
Privacy Act
Anyone is able to search the
electronic form of all comments
received into any of our dockets by the
name of the individual submitting the
comment (or signing the comment, if
submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement in the Federal Register
published on April 11, 2000 (65 FR
19477–78).
VIII. Public Participation
How do I prepare and submit
comments?
• To ensure that your comments are
correctly filed in the Docket, please
include the Docket Number found in the
heading of this document in your
comments.
• Your comments must not be more
than 15 pages long.28 NHTSA
established this limit to encourage you
to write your primary comments in a
concise fashion. However, you may
28 49
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attach necessary additional documents
to your comments, and there is no limit
on the length of the attachments.
• If you are submitting comments
electronically as a PDF (Adobe) file,
NHTSA asks that the documents be
submitted using the Optical Character
Recognition (OCR) process, thus
allowing NHTSA to search and copy
certain portions of your submissions.
• Please note that pursuant to the
Data Quality Act, in order for
substantive data to be relied on and
used by NHTSA, it must meet the
information quality standards set forth
in the OMB and DOT Data Quality Act
guidelines. Accordingly, NHTSA
encourages you to consult the
guidelines in preparing your comments.
DOT’s guidelines may be accessed at
https://www.transportation.gov/
regulations/dot-informationdissemination-quality-guidelines.
Tips for Preparing Your Comments
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When submitting comments, please
remember to:
• Identify the rulemaking by docket
number and other identifying
information (subject heading, Federal
Register date and page number).
• Explain why you agree or disagree,
suggest alternatives, and substitute
language for your requested changes.
• Describe any assumptions you make
and provide any technical information
and/or data that you used.
• If you estimate potential costs or
burdens, explain how you arrived at
your estimate in sufficient detail to
allow for it to be reproduced.
• Provide specific examples to
illustrate your concerns, and suggest
alternatives.
• Explain your views as clearly as
possible, avoiding the use of profanity
or personal threats.
• To ensure that your comments are
considered by the agency, make sure to
submit them by the comment period
deadline identified in the DATES section
above.
For additional guidance on submitting
effective comments, visit: https://
www.regulations.gov/docs/Tips_For_
Submitting_Effective_Comments.pdf.
How can I be sure that my comments
were received?
If you wish Docket Management to
notify you upon its receipt of your
comments, enclose a self-addressed,
stamped postcard in the envelope
containing your comments. Upon
receiving your comments, Docket
Management will return the postcard by
mail.
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16:07 Dec 23, 2019
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How do I submit confidential business
information?
If you wish to submit any information
under a claim of confidentiality, you
should submit three copies of your
complete submission, including the
information you claim to be confidential
business information, to the Chief
Counsel, NHTSA, at the address given
above under FOR FURTHER INFORMATION
CONTACT. In addition, you should
submit a copy, from which you have
deleted the claimed confidential
business information, to the docket at
the address given above under
ADDRESSES. When you send a comment
containing information claimed to be
confidential business information, you
should include a cover letter setting
forth the information specified in our
confidential business information
regulation. (49 CFR part 512)
Will the agency consider late
comments?
We will consider all comments
received before the close of business on
the comment closing date indicated
above under DATES. To the extent
possible, we will also consider
comments that the docket receives after
that date. If the docket receives a
comment too late for us to consider in
developing a final rule (assuming that
one is issued), we will consider that
comment as an informal suggestion for
future rulemaking action.
How can I read the comments submitted
by other people?
You may read the comments received
by the docket at the address given above
under ADDRESSES. The hours of the
docket are indicated above in the same
location. You may also see the
comments on the internet. To read the
comments on the internet, go to https://
www.regulations.gov. Follow the online
instructions for accessing the dockets.
Please note that even after the
comment closing date, we will continue
to file relevant information in the docket
as it becomes available. Further, some
people may submit late comments.
Accordingly, we recommend that you
periodically check the Docket for new
material. You can arrange with the
docket to be notified when others file
comments in the docket. See
www.regulations.gov for more
information.
List of Subjects in 49 CFR Part 572
Motor vehicle safety, Incorporation by
reference.
In consideration of the foregoing,
NHTSA proposes to amend 49 CFR part
572 as follows:
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PART 572—ANTHROPOMORPHIC
TEST DEVICES
1. The authority citation for Part 572
continues to read as follows:
■
Authority: 49 U.S.C. 322, 30111, 30115,
30117 and 30166; delegation of authority at
49 CFR 1.95.
2. Revise the heading of Subpart O to
read as follows:
■
Subpart O—Hybrid III 5th Percentile
Adult Female Test Dummy
■
3. Revise § 572.130 to read as follows:
§ 572.130
Incorporation by reference.
(a) Certain material is incorporated by
reference (IBR) into this part with the
approval of the Director of the Federal
Register under 5 U.S.C. 552(a) and 1
CFR part 51. To enforce any edition
other than that specified in this section,
NHTSA must publish a document in the
Federal Register and the material must
be available to the public. All approved
material is available for inspection at
the Department of Transportation,
Docket Operations, Room W12–140,
1200 New Jersey Avenue SE,
Washington DC 20590, telephone 202–
366–9826, and is available from the
sources listed in the following
paragraphs. It is also available for
inspection at the National Archives and
Records Administration (NARA). For
information on the availability of this
material at NARA, email fedreg.legal@
nara.gov or go to https://
www.archives.gov/federal-register/cfr/
ibr-locations.html.
(b) NHTSA Technical Information
Services, 1200 New Jersey Ave. SE,
Washington, DC 20590, telephone 202–
366–5965.
(1) A parts/drawing list entitled:
‘‘Hybrid III 5th Percentile Adult Female
Crash Test Dummy Parts List, ([date to
be determined]),’’ IBR approved for
§ 572.131.
(2) A drawings and specification
package entitled ‘‘Parts List and
Drawings, Part 572 Subpart O Hybrid III
Fifth Percentile Adult Female Crash
Test Dummy (HIII–5F) Revision K ([date
to be determined]),’’ IBR approved for
§ 572.131, and consisting of:
(i) Drawing No. 880105–100X, Head
Assembly, IBR approved for §§ 572.131,
572.132, 572.133, 572.134, 572.135, and
572.137;
(ii) Drawing No. 880105–250, Neck
Assembly, IBR approved for §§ 572.131,
572.133, 572.134, 572.135, and 572.137;
(iii) Drawing No. 880105–300, Upper
Torso Assembly, IBR approved for
§§ 572.131, 572.134, 572.135, and
572.137;
(iv) Drawing No. 880105–450, Lower
Torso Assembly, IBR approved for
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§§ 572.131, 572.134, 572.135, and
572.137;
(v) Drawing No. 880105–560–1,
Complete Leg Assembly—left, IBR
approved for §§ 572.131, 572.135,
572.136, and 572.137;
(vi) Drawing No. 880105–560–2,
Complete Leg Assembly—right, IBR
approved for §§ 572.131, 572.135,
572.136, and 572.137;
(vii) Drawing No. 880105–728–1,
Complete Arm Assembly—left, IBR
approved for §§ 572.131, 572.134, and
572.135 as part of the complete dummy
assembly;
(viii) Drawing No. 880105–728–2,
Complete Arm Assembly—right, IBR
approved for §§ 572.131, 572.134, and
572.135 as part of the complete dummy
assembly.
(3) A procedures manual entitled
‘‘Procedures for Assembly, Disassembly,
and Inspection (PADI) Subpart O Hybrid
III Fifth Percentile Adult Female Crash
Test Dummy (HIII–5F) Revision K ([date
to be determined]),’’ IBR approved for
§ 572.132.
(c) SAE International, 400
Commonwealth Drive, Warrendale, PA
15096, call 1–877–606–7323.
(1) SAE Recommended Practice J211/
1_201403, ‘‘Instrumentation for Impact
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16:07 Dec 23, 2019
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Test—Part 1, Electronic
Instrumentation,’’ (March 2014), IBR
approved for § 572.137;
(2) SAE Recommended Practice J211/
2_201406, ‘‘Instrumentation for Impact
Tests—Part 2, Photographic
Instrumentation,’’ (June 2014), IBR
approved for § 572.137; and
(3) SAE J1733_201811, ‘‘Sign
Convention for Vehicle Crash Testing,’’
(November 2018), IBR approved for
§ 572.137.
■ 4. Amend § 572.131 by revising
paragraph (a)(2) introductory text to
read as follows:
§ 572.131
General description.
(a) * * *
(2) Parts List and Drawings, Part 572
Subpart O Hybrid III Fifth Percentile
Adult Female Crash Test Dummy (HIII
5F), Revision K ([date to be
determined]) (all incorporated by
reference, see § 572.130).
*
*
*
*
*
■ 5. Amend § 572.137 by revsing
paragraph (m) introductory text, and
paragraph (n) to read as follows:
§ 572.137 Test conditions and
instrumentation.
*
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*
*
Frm 00022
*
Fmt 4702
*
Sfmt 9990
70927
(m) The outputs of acceleration and
force-sensing devices installed in the
dummy and in the test apparatus
specified by this part shall be recorded
in individual data channels that
conform to SAE Recommended Practice
J211/1_201403, ‘‘Instrumentation for
Impact Test—Part 1, Electronic
Instrumentation,’’ and SAE
Recommended Practice J211/2_201406,
‘‘Instrumentation for Impact Tests—Part
2, Photographic Instrumentation’’
(incorporated by reference, see
§ 572.130), except as noted, with
channel classes as follows:
*
*
*
*
*
(n) Coordinate signs for
instrumentation polarity shall conform
to SAE J1733_201811, ‘‘Sign Convention
for Vehicle Crash Testing,’’
(incorporated by reference, see
§ 572.130).
*
*
*
*
*
Issued in Washington, DC, under authority
delegated in 49 CFR 1.95 and 501.4.
James Clayton Owens,
Acting Administrator.
[FR Doc. 2019–27210 Filed 12–23–19; 8:45 am]
BILLING CODE 4910–59–P
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Agencies
[Federal Register Volume 84, Number 247 (Thursday, December 26, 2019)]
[Proposed Rules]
[Pages 70916-70927]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2019-27210]
=======================================================================
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety Administration
49 CFR Part 572
[Docket No. NHTSA-2019-0023]
RIN 2127-AM13
Anthropomorphic Test Devices, HIII 5th Percentile Female Test
Dummy; Incorporation by Reference
AGENCY: National Highway Traffic Safety Administration (NHTSA),
Department of Transportation (DOT).
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: This document proposes to revise the chest jacket and spine
box specifications for the Hybrid III 5th Percentile Female Test Dummy
(HIII-5F) set forth in Part 572, Anthropomorphic Test Devices. The
proposed jacket revisions would resolve discrepancies between the
jacket specifications in Subpart O and jackets available in the field,
and ensure a sufficiently low level of variation between jackets
fabricated by different manufacturers. The spine box revisions would
eliminate a source of signal noise caused by fasteners within the box
that may become loose. This rulemaking responds to a petition for
rulemaking from the Alliance of Automobile Manufacturers.
DATES: You should submit your comments early enough to be received not
later than February 24, 2020. Proposed effective date: 45 days
following date of publication of a final rule.
ADDRESSES: You may submit comments to the docket number identified in
the heading of this document by any of the following methods:
Federal eRulemaking Portal: Go to https://www.regulations.gov. Follow the online instructions for submitting
comments.
Mail: Docket Management Facility, M-30, U.S. Department of
Transportation, West Building, Ground Floor, Rm. W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery or Courier: West Building, Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, between 9 a.m. and 5 p.m.
Eastern Time, Monday through Friday, except Federal holidays.
You may also call the Docket at 202-366-9826.
Regardless of how you submit your comments, please mention the
docket number of this document.
Instructions: For detailed instructions on submitting comments and
additional information on the rulemaking process, see the Public
Participation heading of the Supplementary Information section of this
document. Note: All comments received, including any personal
information provided, will be posted without change to https://www.regulations.gov.
Privacy Act: Anyone is able to search the electronic form of all
comments received in any of our dockets by the name of the individual
submitting the comment (or signing the comment, if submitted on behalf
of an association, business, labor union, etc.). You may review DOT's
complete Privacy Act Statement in the Federal Register published on
April 11, 2000 (65 FR 19477-78).
Confidential Business Information: If you wish to submit any
information under a claim of confidentiality, you should submit three
copies of your complete submission, including the information you claim
to be confidential business information, to the Chief Counsel, NHTSA,
at the address given under FOR FURTHER INFORMATION CONTACT. In
addition, you should submit two copies, from which you have deleted the
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given above. When you send a comment containing information claimed to
be confidential business information, you should include a cover letter
setting forth the information specified in our confidential business
information regulation (49 CFR part 512).
FOR FURTHER INFORMATION CONTACT:
For technical issues, you may contact Mr. Peter G. Martin, Office
of Crashworthiness Standards (telephone: 202-366-5668). For legal
issues, you may contact Mr. John Piazza, Office of Chief Counsel
(telephone: 202-366-2992) (fax: 202-366-3820). Address: National
Highway Traffic Safety Administration, U.S. Department of
Transportation, 1200 New Jersey Avenue SE, West Building, Washington,
DC 20590.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Executive Summary
II. Chest Jacket
a. Background
b. Existing Jackets do not Meet the Current Part 572
Specifications
c. Development of the SAE J2921 Jacket Specifications (SAE
Jacket)
d. NHTSA Enforcement Policy To Address Chest Jacket Issues
e. Proposed Modifications To Adopt the SAE Jacket
f. Other Issues
1. Mandrel
2. Dummy Refurbishment and Tuning of Ribs
III. Spine Box
a. Background
b. Proposed Modifications
IV. Testing of the SAE Jacket and Spine Box
a. Chest Jacket
1. NHTSA Evaluation
2. Industry Evaluation
b. Spine Box
V. Lead Time
VI. Housekeeping Amendments
VII. Regulatory Analyses and Notices
VIII. Public Participation
I. Executive Summary
This document proposes changes to the Hybrid III 5th percentile
adult female (HIII-5F) anthropomorphic test device (crash test dummy).
The HIII-5F is used in frontal compliance crash tests and air bag
static deployment tests, certification to which is required for certain
vehicles by Federal Motor Vehicle Safety Standard (FMVSS) No. 208,
``Occupant crash protection.'' The dummy is described in 49 CFR part
572 Subpart O.
[[Page 70917]]
Among other things, Subpart O incorporates by reference several
documents that specify the physical make-up of the dummy. This document
proposes changes to the chest jacket and spine box specifications to
address issues with the fit and availability of the jacket and a noise
artifact from the spine box. Neither change is intended to impose new
requirements on vehicle manufacturers.
Chest Jacket
The chest jacket is a sleeveless foam-filled vinyl zippered jacket
that represents human flesh, including female breasts. The chest jacket
may need to be replaced because it can shrink or otherwise fall out of
specification or wear out with age. Since the introduction of the HIII-
5F into Part 572 in 2000, none of the jackets that were manufactured
met the jacket specifications specified in Part 572. Since around 2006,
NHTSA, in its own compliance tests, has used the brand of dummy and
jacket (either First Technology Safety Systems (FTSS) or Denton ATD
(Denton)) used by the vehicle manufacturer to certify the vehicle.
However, these FTSS and Denton jackets are no longer being
manufactured; manufacturers (or test laboratories) and NHTSA have, or
will soon, run out of these jackets. In 2013, SAE \1\ published an
information report for the HIII-5F chest jacket, SAE J2921 JAN2013, H-
III5F Chest Jacket Harmonization, describing a new jacket compatible
with FTSS and Denton dummies.
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\1\ The Society of Automotive Engineers (now SAE International).
SAE is an organization that develops technical standards based on
best practices.
---------------------------------------------------------------------------
This NPRM proposes to adopt the jacket specifications described in
J2921, as well as a few additional specifications. We believe that
chest jackets that have been and are being manufactured to the SAE
J2921 design would also conform to the proposed specifications but seek
comment on whether this is accurate. NHTSA also believes that
additional specifications are necessary to ensure a sufficient level of
uniformity between jackets produced by different manufacturers when
other manufacturers enter the market, and to prevent the variances in
jacket designs that were problematic in the past from reoccurring.
We recognize that when the proposed jacket is used on an existing
dummy, the dummy may require some amount of re-tuning or refurbishment
to pass the Part 572 Subpart O qualifications tests, but this is
commonplace when worn parts are replaced. NHTSA tentatively concludes
that the proposed jacket specification would assure uniformity in the
form, fit, and function of the HIII-5F. A benefit of this is that the
agency would no longer have to maintain chest jackets of different
designs and take steps to match the compliance test jacket with that
specified by the vehicle manufacturers, thereby providing more
objective test results. We also tentatively conclude that dummies
fitted with chest jackets that satisfy the proposed specifications
would perform equivalently to dummies fitted with the FTSS or Denton
jackets that were previously used. We seek comment on all of these
tentative conclusions.
Spine Box
The spine box is the dummy's steel backbone. It is located in the
dummy's thorax, which consists of six bands that simulate human ribs.
Since the mid-2000s, industry and NHTSA have been aware of a signal
noise artifact in the signals from the accelerometers in the thorax
during sled and crash tests originating in the spine box. The source of
the noise is fasteners that become loose during normal use. In 2011 SAE
published an information report for a spine box modification (SAE J2915
AUG2011, HIII5F Spine Box Update to Eliminate Noise).
We propose to adopt the SAE modification, details of which are
specified within engineering drawings provided in the J2915 information
report. The proposed revisions would add plates to the side of the
spine box, with bolts countersunk into the plate to remove any play
from the assembly. The modification does not affect or change the
dummy's performance in any way (other than eliminate the potential for
noise). The improved spine box addresses a shortcoming in the ATD's
design that had to be addressed by end users disassembling the dummy,
re-torqueing the relevant fasteners by hand before each test, and re-
qualifying the dummy as needed. The improved spine box increases the
quality of data and reduces maintenance and testing time.
Lead Time
NHTSA proposes a 45-day effective date following date of
publication of a final rule to make available ATDs with the new chest
jacket and spine box for use in agency testing. Manufacturers wishing
to test with the proposed jacket and spine box should have no
difficulty obtaining the necessary parts. We believe that the chest
jackets that are currently being manufactured to meet the SAE J2921
specifications would also meet the proposed specifications. We also
believe that the parts to implement the spine box fix are available, as
are newly-manufactured replacement spine boxes that incorporate the
fix.
Petition for Rulemaking
In 2014, the Alliance of Automobile Manufacturers (Alliance)
petitioned NHTSA to incorporate the new SAE jacket into Part 572 per
SAE Information Report J2921 and revise the spine box as described in
SAE Information Report J2915.\2\ NHTSA subsequently sent a letter to
the Alliance asking for clarification on several points. The Alliance
responded to NHTSA's request with a supplemental letter dated May 11,
2015.\3\ The contents of this response are discussed in more detail in
subsequent sections of this notice. NHTSA has granted this petition and
today's NPRM commences rulemaking on the issues presented by the
petition.
---------------------------------------------------------------------------
\2\ Letter from Scott Schmidt, Alliance, to NHTSA (Feb. 21,
2014). The Alliance consisted of: BMW Group; Chrysler Group LLC,
Ford Motor Company; General Motors Company; Jaguar Land Rover;
Mazda; Mercedes-Benz USA; Mitsubishi Motors; Porsche; Toyota;
Volkswagen Group of America and Volvo Cars.
\3\ Letter from Scott Schmidt, Alliance, to NHTSA (May 11,
2015).
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II. Chest Jacket
a. Background
Today's NPRM proposes changes to the Hybrid III 5th percentile
small female (HIII-5F) test dummy. The HIII-5F was added to Part 572 in
2000.\4\ The HIII-5F is used in frontal compliance crash tests and air
bag static deployment tests, certification to which is required for
certain vehicles by FMVSS No. 208, ``Occupant crash protection.'' The
dummy is described in 49 CFR part 572 Subpart O. This subpart contains
regulatory text describing the qualification procedures and
requirements for the dummy. Subpart O also incorporates several other
documents by reference. Those documents describe the physical make-up
of the dummy, and include a parts list, a set of engineering drawings,
and a document entitled, ``Procedures for Assembly, Disassembly, and
Inspection'' (PADI). These documents can be found in Docket NHTSA-2000-
6940 (available at www.regulations.gov).
---------------------------------------------------------------------------
\4\ 65 FR 10968 (Mar. 1, 2000).
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The HIII-5F chest jacket is a sleeveless foam-filled vinyl zippered
jacket that represents human flesh, including female breasts. The chest
jacket is zipped onto the dummy and covers the entire thorax, including
the shoulder assembly. It is currently specified in the parts and
drawings document in drawings 880105-355-E, 880105-356, 880105-423, and
880105-
[[Page 70918]]
424, with a call-out to it in drawing 880105-300.
This NPRM proposes changes to the chest jacket specifications to
address known issues with the shape and availability of the jacket.
b. Existing Jackets Do Not Meet the Current Part 572 Specifications
The chest jacket, along with the HIII-5F, was developed under the
auspices of SAE.\5\ At the time Subpart O was created in 2000, jackets
were being produced by FTSS. Soon thereafter, Applied Safety
Technologies Corporation, which later became Denton, began to
manufacture HIII-5F dummies and jackets.
---------------------------------------------------------------------------
\5\ The Society of Automotive Engineers (now SAE International).
SAE is an organization that develops technical standards based on
best practices.
---------------------------------------------------------------------------
The jackets FTSS and Denton produced did not conform to all aspects
of the Part 572 specifications; in addition, jackets produced by each
manufacturer also differed from each other. Both Transport Canada and
the Alliance found dimensional differences between the two brands of
jackets. In particular, the breast location differed, and the Denton
jacket was longer.\6\ Transport Canada's research also found that
neither jacket matched the Part 572 specifications, though the Denton
jacket dimensions were generally closer.\7\ For example, the breasts on
the FTSS jacket were lower than in the codified specifications.\8\ Both
Transport Canada and the Alliance concluded that the codified jacket
specifications did not contain sufficient information about the shape
and placement of the breasts to assure uniformity in the production of
jackets between jacket manufacturers.\9\
---------------------------------------------------------------------------
\6\ Letter from the Alliance to NHTSA (Jan. 31, 2006) (Alliance
letter), p. 8; Suzanne Tylko et al., 2006, The Effect of Breast
Anthropometry on the Hybrid III 5th Female Chest Response, Stapp Car
Crash Journal, Vol. 50 (Nov. 2006), p. 390.
\7\ Tylko et al. 2006, supra, p. 392.
\8\ Id. at p. 392.
\9\ Id., Alliance letter, p. 6.
---------------------------------------------------------------------------
The differences between the FTSS and Denton jackets, and between
those jackets and the Part 572 specifications, are the result of a
variety of factors. For one, the Subpart O jacket drawing, which
consists of two sheets, contains errors and ambiguities. The dimensions
for the breast locations are not consistent between the two sheets, and
the overall shape is not consistent, either. These inconsistences and
ambiguities contributed to dimensional differences between the FTSS and
Denton jackets.
In addition, design choices by FTSS and Denton also contributed to
the discrepancies. When NHTSA added the dummy and jacket to Part 572 in
2000, the engineering drawings for the jacket came from SAE. However,
the jacket specifications did not match the actual jacket that FTSS was
making. During the dummy development period, FTSS made a manufacturing
decision to lower the breasts to change the lay of the shoulder
belt.\10\ FTSS later informed NHTSA that it had also increased the
jacket depth by \1/2\ inch to improve fit.\11\ These changes were not
reflected in the specifications that were ultimately incorporated by
reference in Part 572 in 2000 (8801054-355-E, Rev. D). With respect to
the Denton jacket, discrepancies between it and the Part 572
specifications arose after Subpart O was established, when Denton began
producing dummies and jackets using their own molding processes. The
Denton jacket more closely matched the Subpart O drawing than FTSS's,
but did not conform wholly to it.
---------------------------------------------------------------------------
\10\ 71 FR 45427 (Aug. 9, 2006) (notice of denial of petition
for rulemaking).
\11\ Letter from FTSS to NHTSA (Aug. 28, 2006) (responding to
NHTSA's notice of denial).
---------------------------------------------------------------------------
In 2003, FTSS submitted a petition for rulemaking to revise the
jacket dimensions to correspond to the dimensions of the jackets then
being produced by FTSS.\12\ NHTSA denied this petition.\13\ The agency
stated that while dummies with the FTSS and Denton jackets performed
somewhat differently than dummies with jackets that conformed with the
Part 572 specifications, the dimensional differences did not have a
significant effect on dummy performance as long as the seat belt was
properly positioned.\14\
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\12\ Letter from FTSS to NHTSA (dated December 30, 2003).
\13\ 71 FR 45427 (Aug. 9, 2006).
\14\ Id. See also letter from FTSS to NHTSA (Aug. 28, 2006).
---------------------------------------------------------------------------
However, studies of the jacket by Transport Canada and the Alliance
in the mid-2000s found that FTSS and Denton dummies performed
differently in the types of testing specified in FMVSS No. 208.\15\
FMVSS No. 208 specifies a variety of different dynamic (crash) and
static (out-of-position) requirements using the HIII-5F.\16\ Transport
Canada's research found that the FTSS and Denton dummies performed
differently with respect to chest deflection in both full-scale rigid
barrier crash tests and in out-of-position testing. It concluded that
the dimensional differences between the FTSS and Denton jackets
``influences belt placement and affects contact with airbag modules
during out-of-position testing . . . these differences confound the
interpretation of chest response and adversely affect the validity of
the test instrument.'' \17\ The Alliance in a 2006 letter to NHTSA
similarly reported research by vehicle manufacturers demonstrating that
``significant variations in chest jacket dimensions between the Denton
and FTSS ATD[s] . . . may produce different test results when evaluated
in the NHTSA-1 & NHTSA-2 Out-of-Position Driver FMVSS 208 Tests.'' \18\
---------------------------------------------------------------------------
\15\ Tylko et al. (Nov. 2006), supra, p. 390; letter from the
Alliance (Jan. 31, 2006), supra, p. 8. See also Tylko et al., 2006,
A Comparison of Hybrid III 5th Female Dummy Chest Responses in
Controlled Sled Trials, SAE Technical Paper Series, 2006-01-0455.
\16\ See, e.g., S15 (rigid barrier test requirements); S25 (out-
of-position requirements).
\17\ Tylko et al. 2006, The Effect of Breast Anthropometry on
the Hybrid III 5th Female Chest Response, Stapp Car Crash Journal,
Vol. 50 (Nov. 2006), supra, p. 393.
\18\ Alliance letter to NHTSA (Jan. 31, 2006), supra, pp. 1, 9.
In 2005 the Alliance presented these issues to NHTSA and documented
them in a 2006 letter.
---------------------------------------------------------------------------
c. Development of the SAE J2921 Jacket Specifications (SAE Jacket)
These differences between the FTSS and Denton jackets led SAE, in
2006, to establish a task force to develop a harmonized jacket (for
ease of reference, referred to in this document as the ``SAE jacket'').
The main goal of the task force was to develop a jacket design such
that both FTSS and Denton could produce a single, interchangeable
jacket compatible with both companies' versions of the HIII-5F. The
task force also developed a device (referred to as a mandrel) to check
jacket fit as the jacket ages (it is known that the jacket shrinks over
time).
In 2010, FTSS and Denton merged to form Humanetics. Humanetics
continued the jacket harmonization work of its predecessor companies.
However, the merger meant that Humanetics was the only dummy
manufacturer involved with drafting the SAE information report.
Therefore, what began as an effort to specify the design of a
``harmonized'' jacket that could be produced by any manufacturer became
an effort for Humanetics to simply design and produce a jacket that
could fit existing Denton and FTSS dummies as well as newly
manufactured Humanetics dummies.
During jacket development, Humanetics (under the auspices of SAE)
refined the jacket design to account for various issues. NHTSA testing
of early iterations of the jacket showed that an HIII-5F dummy fitted
with it did not pass the Part 572 Subpart O torso flexion qualification
test. (The results of this testing are discussed below in Section IV.)
Humanetics addressed this issue by tapering the thickness of the
[[Page 70919]]
jacket around the lower circumference where it interacts with the
pelvis flesh.
SAE published an information report for the jacket in 2013 (SAE
J2921 JAN2013 supra). The SAE jacket is intended to be compatible with
all existing dummy brands (although, as explained later in this
preamble, a dummy might need some tuning or refurbishing to meet
Subpart O qualification requirements with the jacket). The J2921 jacket
is currently offered for sale by Humanetics and JASTI-USA, Inc., the
U.S. affiliate of JASTI Co., LLC, a manufacturer of dummies and test
equipment headquartered in Japan.
d. NHTSA Enforcement Policy To Address Chest Jacket Issues
Since the introduction of the HIII-5F in 2000, the available
jackets brands (principally from FTSS and Denton) did not match each
other, and neither exactly matched the Part 572 specifications. Such
differences can lead to different compliance test results with
different jackets.
In 2006, the Alliance requested that NHTSA, in its compliance
testing program, use the same dummy brand (Denton or FTSS) the vehicle
manufacturer used in its certification of a particular make/model.
NHTSA adopted this requested practice by maintaining qualified dummies
(and jackets) from both FTSS and Denton and has tracked which brand was
used in the certification of vehicles the agency tests.
Recent events render this approach obsolete and necessitate further
action by NHTSA. After the merger of FTSS and Denton, Humanetics
indicated that it would maintain production of the FTSS and Denton
brand versions of the jackets so that they could be used as spare parts
on the existing FTSS and Denton dummies.\19\ However, in 2015
Humanetics discontinued production of the original FTSS and Denton
chest jacket designs. According to its product catalog, Humanetics now
sells only the SAE jacket, identified as part number 880105-355-H.\20\
This is the part number of the engineering drawing of the jacket that
appears in SAE J2921.
---------------------------------------------------------------------------
\19\ The Brand Harmonization of the Hybrid III 5th Small Female
Crash Test Dummy 880105-000, The ATD Harmonization Task Group,
Humanetics Innovative Solutions, Inc., July 2012.
\20\ Hybrid-III 5th Small Female Dummy, 880105-000-H Brand
Harmonized Parts Catalog, Humanetics Innovative Solutions, Inc.,
August 2018.
---------------------------------------------------------------------------
Over the past few years, NHTSA has received requests from several
vehicle manufacturers for NHTSA to conduct its compliance tests using
the SAE jacket. NHTSA did not agree to these requests, and instead
required manufacturers to identify an FTSS or Denton jacket for NHTSA
to use in its compliance testing. However, because chest jackets shrink
or otherwise fall out of specification or wear out with age, NHTSA's
stock of FTSS and Denton jackets is running out, and NHTSA has only a
limited supply. The Alliance has informed NHTSA that its members are
facing the same issue. Thus, the issues of jacket availability and
which jacket designs are acceptable for use in compliance tests have
become more urgent.
Today's proposal is intended to resolve these issues by commencing
amending the Part 572 specifications for the jacket to include the
specifications set out in J2921. The proposal also includes a few
specifications we developed that are intended to ensure that jackets
produced by different manufacturers perform equivalently on all dummy
brands. We believe that new jackets currently produced by Humanetics
meet both the specifications in J2921 and the additional
specifications.
e. Proposed Modifications To Adopt the SAE Jacket
We propose to amend the chest jacket specifications in Subpart O.
The proposed changes reflect the J2921 jacket design in which the
breast contours are blended more gradually into the torso, compared to
the current Subpart O design where the breast contours are more sharply
defined.
We propose to adopt the specifications in SAE J2921 (Figures 4-6,
which are engineering drawings of the SAE jacket design). However, we
also propose adding additional specifications for the jacket's contour
that are not contained in SAE J2921. Our proposed additional
specifications for the jacket's contour adds breadth, depth, and
circumference dimensions at different section levels of the jacket on
the main assembly drawing of the dummy (880105-000, Rev. J, Sheet 5).
Dimensions are specified for a jacket worn on a dummy, i.e.,
measurements would be recorded on the jacket as worn on a dummy
positioned on the same flat-back bench as what is currently shown on
800105-000, Rev. J, Sheet 5. The additional dimensional specifications
are intended to define the outer shape of the thorax and to preclude
belt routing discrepancies. The information includes additional views
of the chest jacket at various cross sections.
We tentatively believe these additional specifications are
necessary to ensure a sufficiently low level of variation between
jackets produced by different manufacturers. We note that the jacket
drawing contained within SAE J2921 JAN2013 has less specificity than
the current Subpart O drawing, 880105-355-E, Rev. D. In the final J2921
report, there are no dimensions, reference or otherwise, defining the
breast size or the arm hole size and location. Also, the taper shown in
J2921 (added after the 2011 draft to mitigate binding in the torso
flexion test) is pictorial only, with no dimensions. The SAE report
also does not indicate whether the specifications are for the jacket on
its own or as fitted on a dummy. The agency is concerned that this
overall lack of specificity could result in the production of jackets
of vastly different shapes, but still meeting the drawing
specifications of J2921. As was the case with the old FTSS and Denton
jackets and the current Part 572 specifications, this lack of
specificity could lead to differences in performance between dummies,
which this proposal intends to resolve.
We also tentatively conclude that the proposed jacket
specifications would encompass existing jackets that have been built to
the SAE J2921 specifications; the proposed specifications were
developed in light of such existing jackets. However, we believe that
the older FTSS or Denton jackets would not conform to the proposed
specifications (for example, the circumference at the different section
levels).
NHTSA proposes to amend the Subpart O regulatory text to
incorporate by reference new versions of the drawing package, parts
list and PADI. These changes are described in more detail in a separate
document being placed in the docket for this rulemaking.\21\ That
document also includes the engineering drawings identified above.
---------------------------------------------------------------------------
\21\ Engineering Change Proposal, Revision K, Hybrid III 5th
Percentile Female Test Dummy, Part 572, Subpart O, Changes to: Parts
List, Engineering Drawing Package, Procedure for the Assembly,
Disassembly, and Inspection (PADI), Subpart O Regulatory Text,
National Highway Traffic Safety Administration, November 2019.
---------------------------------------------------------------------------
To summarize the changes to the new drawing package, the drawings
in which the chest jacket is currently specified (880105-355-E, 880105-
356, 880105-423, and 880105-424) would be replaced with:
880105-355-H, Rev B, Chest Flesh Assembly, Sheet 1
880105-355-H, Rev B, Chest Flesh Assembly, Sheet 2
880105-356-H, Rev C, Sternum Pad
The Chest Flesh Assembly (880105-355-H, Sheets 1 and 2) and the
Sternum
[[Page 70920]]
Pad (880105-356-H) are derived from the reprints of drawings contained
in SAE J2921 (Jan 2013). We would also revise drawing 800105-000,
Complete Assembly, 5th Female, Rev J, Sheet 5 to add jacket dimensions
at various cross sections, and revise the call-out to the jacket in
drawing 880105-300 to reference the new drawing. We would also make
some corresponding changes to the PADI.
NHTSA tentatively concludes that the proposed jacket specification
will assure uniformity in the form, fit, and function of the HIII-5F.
Based on testing the agency conducted with the SAE chest jacket (see
section IV below, Testing of the SAE jacket and spine box), NHTSA
tentatively concludes that dummies fitted with jackets built to the
proposed specifications would pass the Subpart O qualification tests
and would not result in different compliance test outcomes. This
applies to both newly manufactured dummies as well as older, existing
dummies fitted with the new jacket. When a new jacket is fitted to an
existing (old) dummy (made by either FTSS and Denton), we believe there
will be no significant change in performance in static out-of-position
air bag deployment tests and in full scale vehicle crash tests,
assuming the Subpart O qualification requirements are met. (Although,
as discussed in the section below, when an existing FTSS or Denton
dummy is fitted with a new jacket, the dummy may need to be re-tuned or
refurbished in order to conform to all Subpart O qualification
requirements. Such retuning or refurbishing is expected when fitting a
new part to an existing dummy generally.)
We seek comment on the proposed specifications, including the
proposed additional specifications. We seek information and data on
whether existing jackets built to SAE J2921 on existing dummies will
meet the proposed specifications. NHTSA also seeks comment on what (if
any) additional information, such as tolerance specifications, is
needed to fully specify the jacket in order to ensure that jackets
produced by different manufacturers perform equivalently. We also seek
comment on the proposed approach of specifying dimensions for the
jacket as fitted on a dummy, including whether additional Subpart O
qualification tests are necessary.
We will continue to collect measurement data on newly purchased
jackets to check whether the dimensions and tolerances specified herein
(including those derived from J2921 drawings and the new section
dimensions added by NHTSA) are being met by SAE jackets already in the
field. We will also examine all measurement data provided to us. For
the final rule, we may adjust the dimensions and tolerances to assure
that jackets in the field achieve an acceptable degree of conformity
while still assuring a high level of uniformity.
f. Other Issues
1. Mandrel
SAE J2921 describes a mandrel to assess the fit of the jacket
(because jackets tend to shrink over time, the mandrel was developed to
assess jacket fit as it ages). There are reference marks on the back,
bottom, and top of the mandrel that serve as indicators that the jacket
has shrunk to the point where a replacement is recommended.
Use of the mandrel, if implemented in Subpart O, would constitute a
new qualification requirement with a new test procedure. However, J2921
does not provide a test protocol or an objective fit criterion. Also,
while J2921 depicts a drawing of the mandrel, it does not provide
details or dimensions on the shape of the mandrel.
In its supplemental submission to NHTSA, the Alliance clarified
that it was not requesting that the agency specify use of the mandrel;
instead, the mandrel is an optional inspection device for test labs and
is not intended for inclusion in Subpart O. NHTSA has considered the
need for the mandrel and has tentatively decided not to incorporate the
mandrel or the fit check procedure outlined in J2921. We seek comment
on this.
2. Dummy Refurbishment and Tuning of Ribs
When a new jacket is introduced, a dummy on which it is installed
may need some amount of refurbishment or tuning in order to pass the
Subpart O qualification tests.
The degree to which the dummy needs refurbishment may vary.
Refurbishment refers to replacing damaged parts with new parts. Some
individual dummies require more new parts than others to pass the
qualification tests with the SAE jacket. In its testing, NHTSA replaced
parts such as the upper leg flesh, the thorax bib, and the molded
pelvis. NHTSA found that FTSS dummies required more frequent
refurbishment than Denton dummies. In addition, Information Report SAE
J2921 states that when a new jacket is fitted to an older dummy, the
thickness of rib damping material may need to be re-tuned for the dummy
to conform to the Part 572 thorax assembly qualification requirements.
In its supplemental submission, the Alliance describes a procedure for
tuning the ribs by shaving off damping material. The amount of tuning
varies depending on the dummy brand and the specific jacket.
In its own testing, rather than shaving damping material, NHTSA
simply replaced the ribs (along with other parts) when the agency
retrofitted the J2921 jacket to one of its older dummies. Nonetheless,
under certain conditions, shaving the damping material remains an
option if end-users so desire. Shaving off damping material acts to
lower the force generated in the torso impact qualification test.
Because there is no easy way for end-users to add damping material,
ribs must be replaced if the force is too low. A replacement rib must
have an ample thickness of damping material in order to be shaved.
The need to refurbish or tune existing dummies to obtain passing
qualification results is not out of the ordinary. To put this in
perspective, whenever a dummy of any type is assembled (not just a
HIII-5F) it must usually be adjusted to some degree in order to conform
to all Part 572 qualification requirements. After repeated use in full
scale vehicle tests, a part may need to be replaced if it has become
worn or damaged. When a new part is introduced (such as the jacket of
the HIII-5F), replacement of other parts is sometimes needed so that
the dummy can pass all qualification requirements.
III. Spine Box
a. Background
The spine box of the HIII-5F is the dummy's steel backbone. It is
located in the dummy's thorax, which consists of six bands that
simulate human ribs. The bands are made of spring steel, and a thick
layer of graphite is bonded to each band to provide damping when the
bands are deflected, thus giving them humanlike properties. On the
posterior aspect of the thorax, the bands are affixed to the spine box.
The spine box is currently specified in the parts and drawings document
in drawings 880105-1000, and SA572-S28 with call-outs in 880105-300 and
the PADI (pg. 21).
In the mid-2000s, the SAE Task Force began an effort--in parallel
with its efforts on the chest jacket--to find and eliminate a source of
signal noise that sometimes emanated from the HIII-5F spine box.
Alliance members determined that the noise was caused by loosening of
six socket head cap screws attaching the spine box to the lower spine.
Due to a design shortcoming, repeated crash testing loosened the
[[Page 70921]]
screws so that they rattled against the inner walls of the through
holes. This led to artifacts in the signals of the accelerometers in
the thorax during sled and crash tests. The problem affected FTSS and
Denton units alike. Testing laboratories have been addressing this
problem by disassembling the dummy and inspecting and tightening the
screws routinely.
As a long-term solution, SAE developed an alteration to improve the
spine box. Specifically, it recommended adding plates to the side of
the spine box, with bolts countersunk into the plate to remove any play
from the assembly. The alteration prevents the screws from loosening
and eliminates the signal noise. NHTSA and others tested the new spine
box fix as it was being developed. (This research is discussed below.)
In 2011 SAE published an information report for the spine box
modification (SAE J2915 AUG2011, supra).
b. Proposed Modifications
We propose to change the spine box specifications to permanently
fix the signal noise problem. The new versions of the drawing package,
parts list and PADI proposed for incorporation by reference include the
SAE J2915 specifications for the improved spine box. The proposed
revisions would add plates to the side of the spine box, with bolts
countersunk into the plate to remove any play from the assembly. We
propose to replace the current spine box drawings with the following:
880105-1045, Rev C, Hybrid III 5th Female Thoracic Spine
Upgrade, Sheets 1-3.
880105-1047, HIII-5F Plate, Thoracic Spine Upgrade
SID-070-6, Rev B, DOT-SID, Modified 5/16-18x5/8'' SHCS
All three drawings are derived from the reprints of drawings
contained within SAE J2915 (Jan 2011). We discuss the changes in detail
in the document docketed for this NPRM, supra.\22\
---------------------------------------------------------------------------
\22\ Engineering Change Proposal, Revision K, Hybrid III 5th
Percentile Female Test Dummy, Part 572, Subpart O, Changes to: Parts
List, Engineering Drawing Package, Procedure for the Assembly,
Disassembly, and Inspection (PADI), Subpart O Regulatory Text,
National Highway Traffic Safety Administration, November 2019.
---------------------------------------------------------------------------
The modification would increase the quality of data and reduce
maintenance and testing time. The modification does not affect or
change the dummy's performance in any way (other than eliminate the
potential for noise).\23\
---------------------------------------------------------------------------
\23\ We note that the current Subpart O ATD can be a valid test
dummy without installing the new spine box, i.e., users can address
the signal noise problem by disassembling the dummy and inspecting
and tightening the screws by hand on a routine basis. However, NHTSA
believes that these efforts must be taken regularly to ensure that
the ATD's thoracic data are not affected by the spine box signal
noise, and that test evaluators should carefully review test data
for signs of artifacts in the signals of the thorax accelerometers.
As an alternative to checking bolt tightness on existing units or
replacing the entire spine box, end-users, at their discretion, may
opt to modify (rather than replace) their dummy's spine box as
prescribed by SAE J2915. However, NHTSA's proposal does not include
specifications for the modification.
---------------------------------------------------------------------------
IV. Testing of the SAE Jacket and Spine Box
NHTSA and others tested the SAE jacket and spine box to assess ATD
performance with the new components. NHTSA's evaluation of the jacket
and spine box was presented at the 2011 ESV Conference and in a 2011
paper. The agency conducted several types of tests using HIII-5F
dummies retrofitted with jackets built to the then-most current version
of the SAE specifications being developed (SAE J2921 was still in draft
status); one jacket was made by FTSS, and one was made by Denton).
Industry also evaluated the jacket and spine box. The results of this
research are briefly summarized below.
a. Chest Jacket
1. NHTSA Evaluation
In 2011 NHTSA published a study that evaluated preliminary versions
of the SAE jacket produced by FTSS and Denton.\24\ It compared the
dimensions of the jackets and evaluated the performance of dummies
fitted with the jackets in sled tests, out-of-position tests, and some
of the Subpart O qualification tests. It found that dummies fitted with
jackets built to the SAE design under development performed essentially
the same as dummies fitted with pre-existing FTSS and Denton (non-SAE)
jackets with respect to dummy injury metrics and other responses (with
one exception).
---------------------------------------------------------------------------
\24\ McFadden J.D., Striklin J.L. (2011), Evaluation of the
Hybrid III 5th female modified chest jacket and spine box, Paper No.
11-0334, 2011 ESV Conference.
---------------------------------------------------------------------------
The study found that the two brands of preliminary SAE jackets were
identical in appearance (with some slight variations) and compared well
to a draft version of the SAE drawings.
Qualification tests prescribed in Subpart O, including those most
likely to be influenced by the jacket (the thorax impact test and the
quasi-static torso flexion test) were also carried out. All of those
Subpart O qualification requirements were met for all dummy
configurations with one exception: When either an FTSS dummy or a
Denton dummy was fitted with the SAE jacket, the dummy did not meet the
pull force requirement for the torso flexion test. During the flexion
test, the jacket tended to bind at the waist when the dummies were
pitched forward into the 45-degree test position. The added resistance
due to the binding caused the pull force to exceed the specified limit
of 390 N. The study concluded that further work on the jacket was
needed to address the torso flexion test results. The SAE jacket was
subsequently redesigned to address this.
NHTSA also conducted sled tests similar in severity to a frontal
rigid barrier crash test (35 mph, peak acceleration of 28 Gs) and
static, low-risk out-of-position air bag deployments. NHTSA found that
dummies fitted with the jackets built to the SAE design under
development performed essentially the same as dummies fitted with pre-
existing FTSS and Denton jackets with respect to dummy injury metrics
and other responses, including those most likely to be affected by the
chest jacket (chest deflection and acceleration).
When SAE finalized the jacket design and issued SAE J2921 in 2013,
NHTSA purchased new jackets (from Humanetics and JASTI-USA) to ensure
they would fit properly on the agency's existing FTSS and Denton HIII-
5F dummies, and that ``passing'' results could be obtained in the torso
flexion and thorax impact qualification tests. In all instances, the
agency was able to demonstrate passing results for both these
qualification tests (some dummy refurbishment was needed to pass the
test, but as noted above, refurbishment of an ATD when a new part is
fitted is a common operating procedure). See Table 2.
[[Page 70922]]
Table 2--NHTSA Torso Flexion Tests, 2013-14
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Return angle Max force
Dummy Initial difference, @45 deg Rotation
Dummy mfg serial No. Jacket Trial Test site angle (deg) final--init. during 10 rate (deg/ Test date
(deg) sec (N) sec)
[1 to 20] [-8 to +8] [320 to [0.5 to
390] 1.5]
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
FTSS refurb.............................. F416 HIS DM9396 1 VRTC 15.4 3.6 331 1.03 5/28/2013
2 VRTC 15.3 3.8 325 0.98 5/28/2013
3 VRTC 16.4 2.7 352 0.96 5/28/2013
FTSS refurb.............................. F416 HIS DM9432 1 VRTC 15.3 3.8 324 0.97 5/28/2013
2 VRTC 16.1 3.1 345 0.95 5/28/2013
3 VRTC 15.8 3.4 346 0.98 5/28/2013
FTSS refurb.............................. F416 JASTI 129 1 VRTC 14.7 4.5 363 0.97 5/28/2013
2 VRTC 15.2 4.2 355 0.94 5/28/2013
3 VRTC 15.5 4.1 355 0.99 5/29/2013
FTSS refurb.............................. F515 JASTI 129 1 TRC 16.3 2.8 326 0.94 5/6/2014
2 TRC 16.4 3.0 324 0.96 5/6/2014
3 TRC 16.4 3.6 343 0.91 5/6/2014
FTSS refurb.............................. F515 HIS DM9369 1 TRC 15.6 4.1 389 0.91 5/6/2014
2 TRC 15.8 4.1 352 0.92 5/7/2014
3 TRC 15.9 3.9 337 0.88 5/7/2014
Denton refurb............................ D137 HIS DM9432 1 TRC 13.7 3.5 374 1.04 7/15/2014
2 TRC 14.1 3.5 377 1.02 7/15/2014
3 TRC 14.0 3.6 367 1.01 7/15/2014
Denton refurb............................ D137 JASTI 129 1 TRC 12.7 5.1 360 0.87 7/16/2014
2 TRC 13.3 4.5 359 0.94 7/17/2014
3 TRC 14.2 3.9 353 0.96 7/18/2014
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Note: Jackets reflect the design described in the final version of SAE J2921 (2013).
In summary, these tests demonstrated that old dummies (FTSS and
Denton versions) that were fitted with the SAE jacket would pass the
Subpart O qualification requirements. Once an older dummy was
retrofitted with a new J2921 jacket, all parts on the dummy conformed
dimensionally to the proposed Subpart O engineering drawings.
NHTSA did not perform re-tests of the sled and out-of-position test
series performed for the 2011 study with the final version of the SAE
jacket. The final revision only reduced the length of the sternal pad
and tapered the lower portion of the jacket. These changes affect the
dummy response in extreme thorax flexion as seen in the torso flexion
qualification test. Because this condition was not manifested in either
the sled or out-of-position test series, NHTSA believes the effects of
the taper and shorter sternal pad would have been negligible.
Nonetheless, NHTSA believes that the revisions to the jacket design
were necessary; when extreme flexion does occur, the torso response
must be preserved.
2. Industry Evaluation
The Alliance's supplement to its rulemaking petition and SAE J2921
also indicate that the SAE jacket performs equivalently to the Denton
and FTSS jackets.
The SAE report shows that the SAE jacket has not affected thorax
biofidelity. It shows that the force vs. deflection plots for the 6.7
m/s thorax impact tests with the SAE jackets were within the
biofidelity corridors that served as design targets for the original
dummy design. The plots demonstrate that the SAE jacket has not
affected dummy response.
The Alliance submitted information in its supplemental letter
demonstrating that the SAE jacket can pass the Subpart O thorax impact
tests. However, we note that both the Alliance and SAE J2921 indicate
that the thickness of rib damping material may need to be adjusted for
the dummy to conform to the Part 572 qualification requirement for the
thorax assembly when a new SAE jacket is placed on an old dummy. The
Alliance, in its supplemental submission, clarified how and why this
adjustment is made. Due to high batch-to-batch variability of the rib
damping material, the dynamic performance of the rib is specified and
not the thickness. New ribs are shipped with the expectation that some
tuning (shaving down some rib damping material) is required to bring
the dummy into acceptable performance corridors depending upon the
chest jacket used. The interchangeability varies with the brand and
dummy condition, so adjustments may be necessary when switching
jackets.
The testing also indicated that the final version of the SAE jacket
could pass the Subpart O torso flexion test. Testing by both SAE and
Alliance members found, as did NHTSA, that the first iteration of the
SAE jacket (made in 2011) registered high pull forces in the torso
flexion test. Testing of the final version of the jacket showed,
however, that it was able to pass the torso flexion test. Both SAE
J2921 and the Alliance's supplemental submission indicate that when a
new SAE jacket is fitted to an older dummy, some refurbishment of the
dummy may be needed in order for it and the new jacket to perform
properly.
b. Spine Box
NHTSA's 2011 study showed that the spine modification had
completely eliminated the noise emanating from the chest without
affecting the response of the dummy in any other way. The study found
that the spine boxes manufactured by different manufacturers were
identical, suggesting that the spine box alterations are sufficiently
specified. The study also concluded that the spine box was durable.
Testing undertaken for the SAE task force and reported in SAE J2915
also showed that the new spine box had equivalent performance to the
existing spine box and did not loosen over repeated testing.
V. Lead Time
NHTSA proposes to make the changes effective 45 days after
publication of a final rule. This means that Subpart O--the
specifications for the chest jacket and spine box--will be changed on
that date. FMVSS No. 208 specifies that NHTSA is to use the Subpart O
dummy in its compliance tests. Thus, starting on the effective date of
the final rule, under FMVSS No. 208 the HIII 5th percentile adult
female dummy would be used
[[Page 70923]]
with the new SAE jacket and spine box in NHTSA's tests.\25\
---------------------------------------------------------------------------
\25\ In its February 21, 2014 petition, the Alliance recommended
that compliance with the new specifications should be optional for a
period of five years. NHTSA seeks comment on whether this is still
necessary or appropriate.
---------------------------------------------------------------------------
NHTSA believes the 45-day lead time would be sufficient because we
do not believe that testing under FMVSS No. 208 would be significantly
affected by the final rule. Vehicle manufacturers already use the SAE
jacket on the ATD. Moreover, because none of the dummy jackets that are
currently in use correspond to the existing Subpart O specifications,
there should be no issue with taking an existing dummy out of
conformity with the implementation of this rule. We also believe that
jackets built to SAE J2921 that are currently used in the field would
conform to the proposed specifications. The improved spine box is not
expected to affect dummy performance because the revision only acts to
remove the unwanted artifact of loose bolts rattling.
Manufacturers wishing to test with the proposed jacket and spine
box should have no difficulty obtaining the necessary parts. NHTSA
asked the Alliance to assess the cost and availability of obtaining the
parts associated with the proposed changes. In its supplemental letter,
the Alliance indicated that all parts associated with the proposed
jacket and spine box changes are available, and there should not be any
difficulties meeting anticipated demand.
We also tentatively conclude that a shortened lead time is
desirable because the proposed changes are beneficial for testing
laboratories. We believe that the proposed jacket and spine box changes
would likely lead to diminished laboratory technician workload. A
common jacket design would eliminate the need to deal with multiple
jacket versions. The new spine box would also lighten laboratory
workload by eliminating the need to re-torque the bolts between tests.
With respect to levels of effort and technician training needed to
modify and maintain the new jacket and spine box, the Alliance
indicated in its supplemental letter that both modifications are well
within the technical competency of existing laboratory technicians. It
also stated that the introduction of the new parts will not create any
significant increases in the workload necessary to maintain the
dummies.
VI. Housekeeping Amendments
The agency proposes the following housekeeping and other amendments
to Subpart O.
1. NHTSA proposes to amend the title of Subpart O to add the word
``adult'' between ``5th percentile'' and ``female'' for clarity.
2. The agency proposes to remove the words ``Alpha Version'' from
the title of Subpart O. During adoption of some of the subparts of Part
572 NHTSA had decided that referring to the alpha, beta, etc.,
``versions'' of the test dummies would better distinguish a current
version of an ATD from a previous version. The agency later decided
this naming convention was not helpful and has not followed it.
Accordingly, we would like to remove ``Alpha Version'' from the title
of Subpart O since the naming convention is no longer used.
3. This NPRM proposes to revise Subpart O's references to SAE J211
parts 1 and 2 and to SAE J1733 to refer to the most up-to-date versions
of the standards. SAE J211 is revised with improved diagrams for
defining the dummy coordinate system, and corrections to minor mistakes
in print. New information and recommendations for data system
grounding, sensor cable shielding, and minimizing the effects of
transducer resonance are included. Clarifications on data processing
are also included. J1733 is revised with improved diagrams for defining
the dummy coordinate system (for the HIII-5F, the system itself is
unchanged).
VII. Regulatory Analyses and Notices
Executive Order 12866, Executive Order 13563, and DOT Order 2100.6
We have considered the potential impact of this proposed rule under
Executive Orders 12866 and 13563, and DOT Order 2100.6, and have
determined that it is nonsignificant. This rulemaking document was not
reviewed by the Office of Management and Budget (OMB) under E.O. 12866.
We have considered the qualitative costs and benefits of this NPRM
under the principles of E.O. 12866.
As stated in 49 CFR 572.3, Application, Part 572 does not in itself
impose duties or liabilities on any person. It only serves to describe
the test tools that measure the performance of occupant protection
systems. Thus, this Part 572 proposed rule itself does not impose any
requirements on anyone. Businesses are affected only if they choose to
manufacture or test with the dummy. Because the economic impacts of
this rule are minimal, no further regulatory evaluation is necessary.
This NPRM proposes changes to the specifications of the HIII-5F
chest jacket and spine box. For entities testing with the dummy, the
proposed revisions are intended to resolve issues with the fit and
availability of the jacket and a noise artifact from the spine box.
Neither change would impose new requirements on vehicle manufacturers.
With respect to benefits, the dummy would not change in any way
other than to improve its usability and objectivity. This rulemaking
benefits the public by specifying a more objective test tool, which
lessens the burden of dummy end-users in performing tests and
interpreting test results. It also benefits vehicle manufacturers by
providing certainty about which test jacket and spine box NHTSA will
use in compliance tests with the HIII 5th percentile adult female ATD,
and assurance about the continued availability of the jacket. This
rulemaking benefits NHTSA as the agency would no longer have to
maintain test jackets of different designs and take steps to match the
compliance test jacket with that specified by the vehicle
manufacturers. Specifying the new test jacket and spine box ensures the
long-term availability of a test jacket for compliance tests.
The costs associated with this rulemaking are limited to those
associated with acquiring new dummy parts. We tentatively conclude that
the proposed changes would not necessitate the purchasing of any parts
that would not have been purchased in the normal course of business in
the absence of the proposed changes.
We do not believe the proposed chest jacket changes would impose
any additional costs compared to what would have been expended if we
did not adopt the proposed changes. Because a chest jacket eventually
wears out, it must be replaced. Dummy refurbishments and part
replacements are a routine part of ATD testing. The agency understands
that industry has essentially run out of its supply of the older FTSS
and Denton jackets. We further understand that industry has been
replacing worn-out FTSS and Denton jackets with new jackets built to
the SAE J2921 specifications. While the FTSS and Denton jackets are not
consistent with the proposed specifications, we believe that chest
jackets built to the SAE J2921 specifications would meet the proposed
specifications. Because industry and testing labs need to replace the
chest jacket in the regular course of business--regardless of whether
the proposed changes are adopted--and the only available replacement
chest jackets conform to the proposed specifications, we believe the
proposed chest jacket
[[Page 70924]]
specifications would not impose any additional costs on industry.\26\
---------------------------------------------------------------------------
\26\ For the case of the HIII-5F, a new jacket costs about $850.
If a new jacket is installed on an existing dummy, additional
refurbishments or tuning of that dummy may be needed in order for it
to pass the Subpart O qualification tests. Depending on the
condition and age of the dummy, several other parts may need to be
replaced at a cost of up to $10,000. However, dummy refurbishments
and part replacements are an inherent part of testing and many of
the additional parts are often replaced on a regular schedule. In
other words, some of the parts would eventually be replaced, and the
costs of the replacement parts can be amortized over a number of
tests.
---------------------------------------------------------------------------
The revised spine box, which is not typically replaced during
routine maintenance, costs about $600. End users do not have to
purchase a revised spine box. They can compensate for the design
shortcoming of the current spine box by disassembling the dummy and re-
torqueing the relevant fasteners by hand before each test.
Executive Order 13771
Executive Order 13771, titled ``Reducing Regulation and Controlling
Regulatory Costs,'' directs that, unless prohibited by law, whenever an
executive department or Agency publicly proposes for notice and comment
or otherwise promulgates a new regulation, it shall identify at least
two existing regulations to be repealed. In addition, any new
incremental costs associated with new regulations shall, to the extent
permitted by law, be offset by the elimination of existing costs. Only
those rules deemed significant under section 3(f) of Executive Order
12866, ``Regulatory Planning and Review,'' are subject to these
requirements. As discussed above, this rule is not a significant rule
under Executive Order 12866 and, accordingly, is not subject to the
offset requirements of 13771.
Executive Order 13609: Promoting International Regulatory Cooperation
The policy statement in section 1 of Executive Order 13609
provides, in part:
The regulatory approaches taken by foreign governments may
differ from those taken by U.S. regulatory agencies to address
similar issues. In some cases, the differences between the
regulatory approaches of U.S. agencies and those of their foreign
counterparts might not be necessary and might impair the ability of
American businesses to export and compete internationally. In
meeting shared challenges involving health, safety, labor, security,
environmental, and other issues, international regulatory
cooperation can identify approaches that are at least as protective
as those that are or would be adopted in the absence of such
cooperation. International regulatory cooperation can also reduce,
eliminate, or prevent unnecessary differences in regulatory
requirements.
The proposed revisions are intended to resolve issues with the fit
and availability of the jacket and a noise artifact from the spine box.
Neither change would impose new requirements on vehicle manufacturers.
NHTSA does not believe the proposal would lead to any reduction in
harmonization.
Executive Order 13132 (Federalism)
Executive Order 13132 requires agencies to develop an accountable
process to ensure ``meaningful and timely input by State and local
officials in the development of regulatory policies that have
federalism implications.'' ``Policies that have federalism
implications'' is defined in the Executive Order to include regulations
that have ``substantial direct effects on the States, on the
relationship between the national government and the States, or on the
distribution of power and responsibilities among the various levels of
government.''
NHTSA has analyzed this proposed amendment in accordance with the
principles and criteria set forth in E.O. 13132. The agency has
determined that this proposal does not have sufficient federalism
implications to warrant consultation and the preparation of a
federalism assessment.
National Environmental Policy Act
NHTSA has analyzed this proposal for the purposes of the National
Environmental Policy Act and determined that it will not have any
significant impact on the quality of the human environment.
Executive Order 12988 (Civil Justice Reform)
With respect to the review of the promulgation of a new regulation,
section 3(b) of Executive Order 12988, ``Civil Justice Reform'' (61 FR
4729, February 7, 1996) requires that Executive agencies make every
reasonable effort to ensure that the regulation: (1) Clearly specifies
the preemptive effect; (2) clearly specifies the effect on existing
Federal law or regulation; (3) provides a clear legal standard for
affected conduct, while promoting simplification and burden reduction;
(4) clearly specifies the retroactive effect, if any; (5) adequately
defines key terms; and (6) addresses other important issues affecting
clarity and general draftsmanship under any guidelines issued by the
Attorney General. This document is consistent with that requirement.
Pursuant to this Order, NHTSA notes as follows. The issue of
preemption is discussed above in connection with E.O. 13132. NHTSA
notes further that there is no requirement that individuals submit a
petition for reconsideration or pursue other administrative proceeding
before they may file suit in court.
Regulatory Flexibility Act
Pursuant to the Regulatory Flexibility Act (5 U.S.C. 601 et seq.,
as amended by the Small Business Regulatory Enforcement Fairness Act
(SBREFA) of 1996), whenever an agency is required to publish a proposed
or final rule, it must prepare and make available for public comment a
regulatory flexibility analysis that describes the effect of the rule
on small entities (i.e., small businesses, small organizations, and
small governmental jurisdictions), unless the head of the agency
certifies the rule will not have a significant economic impact on a
substantial number of small entities. The Small Business
Administration's regulations at 13 CFR part 121 define a small
business, in part, as a business entity ``which operates primarily
within the United States.'' (13 CFR 121.105(a)).
NHTSA has considered the effects of this rulemaking under the
Regulatory Flexibility Act. I hereby certify that this rulemaking
action would not have a significant economic impact on a substantial
number of small entities. This action would not have a significant
economic impact on a substantial number of small entities because the
revisions to the test dummy would not impose any requirements on
anyone. NHTSA would use the revised ATD in agency testing but would not
require anyone to manufacture the dummy or to test motor vehicles or
motor vehicle equipment with it. Further, small vehicle manufacturers
that choose to test with the 5th percentile adult female dummy would
not be significantly impacted by this rulemaking. The proposal would
simply replace the chest jacket and spine box now used with the test
dummy with more up-to-date equipment. Since chest jackets must
periodically be replaced on the test dummy because they wear out, this
amendment would not significantly affect end users of the ATD (they
will continue to do what they already do). Similarly, the change to the
new spine box would not significantly affect small vehicle
manufacturers. It entails a simple one-time replacement where the old
part would be switched out with the new.
Incorporation by Reference
Under regulations issued by the Office of the Federal Register (1
CFR 51.5(a)), an agency, as part of a proposed rule that includes
material incorporated by reference, must summarize material that
[[Page 70925]]
is proposed to be incorporated by reference and must discuss the ways
the material proposed to be incorporated by reference is reasonably
available to interested parties or how the agency worked to make
materials available to interested parties.
This proposed rule would incorporate by reference updated versions
of a parts list, drawings, and a manual into 49 CFR part 572, subpart
O. This material is published by NHTSA (with permission from SAE
International). The contents of the documents are summarized in
Sections II.e and III.b, above, and a draft of the documents that would
be incorporated by reference has been placed in the docket for this
rulemaking for interested parties to review.
This proposed rule would also incorporate updated versions of SAE
Recommended Practice J211/1 parts 1 and 2 and SAE J1733. Older versions
of these documents are already incorporated by reference into Subpart
O. The changes in the updated versions are summarized in Section VI,
above. The version currently incorporated by reference is available in
SAE International's online reading room.\27\ The updated version is
available for review at NHTSA and is available for purchase from SAE
International.
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\27\ https://www.sae.org/standards/reading-room.
---------------------------------------------------------------------------
National Technology Transfer and Advancement Act
Under the National Technology Transfer and Advancement Act of 1995
(NTTAA) (Public Law 104-113), ``all Federal agencies and departments
shall use technical standards that are developed or adopted by
voluntary consensus standards bodies, using such technical standards as
a means to carry out policy objectives or activities determined by the
agencies and departments.'' Voluntary consensus standards are technical
standards (e.g., materials specifications, test methods, sampling
procedures, and business practices) that are developed or adopted by
voluntary consensus standards bodies, such as SAE. The NTTAA directs
this Agency to provide Congress, through OMB, explanations when the
Agency decides not to use available and applicable voluntary consensus
standards.
SAE has published information reports on the HIII 5th percentile
adult female's chest jacket and spine box which today's proposal
incorporates in full. The foregoing sections of this document discuss
in detail SAE's work in these areas: SAE J2921 (Chest Jacket) and SAE
J2915 (Spine Box). To the extent the NPRM has a few specifications
beyond SAE J2921, we explain our belief that they are necessary to
ensure a sufficient level of uniformity between jackets produced by
different manufacturers going forward, and to prevent discrepancies in
jacket designs from reoccurring in the future.
In addition, the following voluntary consensus standards have been
used in developing this NPRM:
SAE Recommended Practice J211/1_201403 (March 2014),
``Electronic Instrumentation;''
SAE Recommended Practice J211/2_201406 (June 2014),
``Photographic Instrumentation''; and
SAE J1733_201811 (November 2018), ``Sign Convention for
Vehicle Crash Testing.''
Paperwork Reduction Act
Under the Paperwork Reduction Act of 1995 (PRA) (44 U.S.C. 3501, et
seq.), Federal agencies must obtain approval from the Office of
Management and Budget (OMB) for each collection of information they
conduct, sponsor, or require through regulations. This rulemaking would
not establish any new information collection requirements.
Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act of 1995 (Pub. L. 104-4) (UMRA)
requires agencies to prepare a written assessment of the costs,
benefits, and other effects of proposed or final rules that include a
Federal mandate likely to result in the expenditures by States, local
or tribal governments, in the aggregate, or by the private sector, of
more than $100 million annually (adjusted annually for inflation with
base year of 1995). Adjusting this amount by the implicit gross
domestic product price deflator for 2013 results in $142 million
(109.929/75.324 = 1.42). The assessment may be included in conjunction
with other assessments, as it is here.
This proposed rule would not impose any unfunded mandates under the
UMRA. This proposed rule does not meet the definition of a Federal
mandate because it does not impose requirements on anyone. It amends 49
CFR part 572 by adding specifications for a new test jacket and spine
box for the 5th percentile adult female dummy that NHTSA uses in agency
compliance tests. This NPRM would affect only those businesses that
choose to manufacture or test with the dummy. This proposed rule is not
likely to result in expenditures by State, local or tribal governments
of more than $100 million annually.
Plain Language
Executive Order 12866 and E.O. 13563 require each agency to write
all rules in plain language. Application of the principles of plain
language includes consideration of the following questions:
Have we organized the material to suit the public's needs?
Are the requirements in the rule clearly stated?
Does the rule contain technical language or jargon that
isn't clear?
Would a different format (grouping and order of sections,
use of headings, paragraphing) make the rule easier to understand?
Would more (but shorter) sections be better?
Could we improve clarity by adding tables, lists, or
diagrams?
What else could we do to make the rule easier to
understand?
If you have any responses to these questions, please include them
in your comments on this proposal.
Regulation Identifier Number (RIN)
The Department of Transportation assigns a regulation identifier
number (RIN) to each regulatory action listed in the Unified Agenda of
Federal Regulations. The Regulatory Information Service Center
publishes the Unified Agenda in April and October of each year. You may
use the RIN contained in the heading at the beginning of this document
to find this action in the Unified Agenda.
Privacy Act
Anyone is able to search the electronic form of all comments
received into any of our dockets by the name of the individual
submitting the comment (or signing the comment, if submitted on behalf
of an association, business, labor union, etc.). You may review DOT's
complete Privacy Act Statement in the Federal Register published on
April 11, 2000 (65 FR 19477-78).
VIII. Public Participation
How do I prepare and submit comments?
To ensure that your comments are correctly filed in the
Docket, please include the Docket Number found in the heading of this
document in your comments.
Your comments must not be more than 15 pages long.\28\
NHTSA established this limit to encourage you to write your primary
comments in a concise fashion. However, you may
[[Page 70926]]
attach necessary additional documents to your comments, and there is no
limit on the length of the attachments.
---------------------------------------------------------------------------
\28\ 49 CFR 553.21.
---------------------------------------------------------------------------
If you are submitting comments electronically as a PDF
(Adobe) file, NHTSA asks that the documents be submitted using the
Optical Character Recognition (OCR) process, thus allowing NHTSA to
search and copy certain portions of your submissions.
Please note that pursuant to the Data Quality Act, in
order for substantive data to be relied on and used by NHTSA, it must
meet the information quality standards set forth in the OMB and DOT
Data Quality Act guidelines. Accordingly, NHTSA encourages you to
consult the guidelines in preparing your comments. DOT's guidelines may
be accessed at https://www.transportation.gov/regulations/dot-information-dissemination-quality-guidelines.
Tips for Preparing Your Comments
When submitting comments, please remember to:
Identify the rulemaking by docket number and other
identifying information (subject heading, Federal Register date and
page number).
Explain why you agree or disagree, suggest alternatives,
and substitute language for your requested changes.
Describe any assumptions you make and provide any
technical information and/or data that you used.
If you estimate potential costs or burdens, explain how
you arrived at your estimate in sufficient detail to allow for it to be
reproduced.
Provide specific examples to illustrate your concerns, and
suggest alternatives.
Explain your views as clearly as possible, avoiding the
use of profanity or personal threats.
To ensure that your comments are considered by the agency,
make sure to submit them by the comment period deadline identified in
the DATES section above.
For additional guidance on submitting effective comments, visit:
https://www.regulations.gov/docs/Tips_For_Submitting_Effective_Comments.pdf.
How can I be sure that my comments were received?
If you wish Docket Management to notify you upon its receipt of
your comments, enclose a self-addressed, stamped postcard in the
envelope containing your comments. Upon receiving your comments, Docket
Management will return the postcard by mail.
How do I submit confidential business information?
If you wish to submit any information under a claim of
confidentiality, you should submit three copies of your complete
submission, including the information you claim to be confidential
business information, to the Chief Counsel, NHTSA, at the address given
above under FOR FURTHER INFORMATION CONTACT. In addition, you should
submit a copy, from which you have deleted the claimed confidential
business information, to the docket at the address given above under
ADDRESSES. When you send a comment containing information claimed to be
confidential business information, you should include a cover letter
setting forth the information specified in our confidential business
information regulation. (49 CFR part 512)
Will the agency consider late comments?
We will consider all comments received before the close of business
on the comment closing date indicated above under DATES. To the extent
possible, we will also consider comments that the docket receives after
that date. If the docket receives a comment too late for us to consider
in developing a final rule (assuming that one is issued), we will
consider that comment as an informal suggestion for future rulemaking
action.
How can I read the comments submitted by other people?
You may read the comments received by the docket at the address
given above under ADDRESSES. The hours of the docket are indicated
above in the same location. You may also see the comments on the
internet. To read the comments on the internet, go to https://www.regulations.gov. Follow the online instructions for accessing the
dockets.
Please note that even after the comment closing date, we will
continue to file relevant information in the docket as it becomes
available. Further, some people may submit late comments. Accordingly,
we recommend that you periodically check the Docket for new material.
You can arrange with the docket to be notified when others file
comments in the docket. See www.regulations.gov for more information.
List of Subjects in 49 CFR Part 572
Motor vehicle safety, Incorporation by reference.
In consideration of the foregoing, NHTSA proposes to amend 49 CFR
part 572 as follows:
PART 572--ANTHROPOMORPHIC TEST DEVICES
0
1. The authority citation for Part 572 continues to read as follows:
Authority: 49 U.S.C. 322, 30111, 30115, 30117 and 30166;
delegation of authority at 49 CFR 1.95.
0
2. Revise the heading of Subpart O to read as follows:
Subpart O--Hybrid III 5th Percentile Adult Female Test Dummy
0
3. Revise Sec. 572.130 to read as follows:
Sec. 572.130 Incorporation by reference.
(a) Certain material is incorporated by reference (IBR) into this
part with the approval of the Director of the Federal Register under 5
U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other than that
specified in this section, NHTSA must publish a document in the Federal
Register and the material must be available to the public. All approved
material is available for inspection at the Department of
Transportation, Docket Operations, Room W12-140, 1200 New Jersey Avenue
SE, Washington DC 20590, telephone 202-366-9826, and is available from
the sources listed in the following paragraphs. It is also available
for inspection at the National Archives and Records Administration
(NARA). For information on the availability of this material at NARA,
email [email protected] or go to https://www.archives.gov/federal-register/cfr/ibr-locations.html.
(b) NHTSA Technical Information Services, 1200 New Jersey Ave. SE,
Washington, DC 20590, telephone 202-366-5965.
(1) A parts/drawing list entitled: ``Hybrid III 5th Percentile
Adult Female Crash Test Dummy Parts List, ([date to be determined]),''
IBR approved for Sec. 572.131.
(2) A drawings and specification package entitled ``Parts List and
Drawings, Part 572 Subpart O Hybrid III Fifth Percentile Adult Female
Crash Test Dummy (HIII-5F) Revision K ([date to be determined]),'' IBR
approved for Sec. 572.131, and consisting of:
(i) Drawing No. 880105-100X, Head Assembly, IBR approved for
Sec. Sec. 572.131, 572.132, 572.133, 572.134, 572.135, and 572.137;
(ii) Drawing No. 880105-250, Neck Assembly, IBR approved for
Sec. Sec. 572.131, 572.133, 572.134, 572.135, and 572.137;
(iii) Drawing No. 880105-300, Upper Torso Assembly, IBR approved
for Sec. Sec. 572.131, 572.134, 572.135, and 572.137;
(iv) Drawing No. 880105-450, Lower Torso Assembly, IBR approved for
[[Page 70927]]
Sec. Sec. 572.131, 572.134, 572.135, and 572.137;
(v) Drawing No. 880105-560-1, Complete Leg Assembly--left, IBR
approved for Sec. Sec. 572.131, 572.135, 572.136, and 572.137;
(vi) Drawing No. 880105-560-2, Complete Leg Assembly--right, IBR
approved for Sec. Sec. 572.131, 572.135, 572.136, and 572.137;
(vii) Drawing No. 880105-728-1, Complete Arm Assembly--left, IBR
approved for Sec. Sec. 572.131, 572.134, and 572.135 as part of the
complete dummy assembly;
(viii) Drawing No. 880105-728-2, Complete Arm Assembly--right, IBR
approved for Sec. Sec. 572.131, 572.134, and 572.135 as part of the
complete dummy assembly.
(3) A procedures manual entitled ``Procedures for Assembly,
Disassembly, and Inspection (PADI) Subpart O Hybrid III Fifth
Percentile Adult Female Crash Test Dummy (HIII-5F) Revision K ([date to
be determined]),'' IBR approved for Sec. 572.132.
(c) SAE International, 400 Commonwealth Drive, Warrendale, PA
15096, call 1-877-606-7323.
(1) SAE Recommended Practice J211/1_201403, ``Instrumentation for
Impact Test--Part 1, Electronic Instrumentation,'' (March 2014), IBR
approved for Sec. 572.137;
(2) SAE Recommended Practice J211/2_201406, ``Instrumentation for
Impact Tests--Part 2, Photographic Instrumentation,'' (June 2014), IBR
approved for Sec. 572.137; and
(3) SAE J1733_201811, ``Sign Convention for Vehicle Crash
Testing,'' (November 2018), IBR approved for Sec. 572.137.
0
4. Amend Sec. 572.131 by revising paragraph (a)(2) introductory text
to read as follows:
Sec. 572.131 General description.
(a) * * *
(2) Parts List and Drawings, Part 572 Subpart O Hybrid III Fifth
Percentile Adult Female Crash Test Dummy (HIII 5F), Revision K ([date
to be determined]) (all incorporated by reference, see Sec. 572.130).
* * * * *
0
5. Amend Sec. 572.137 by revsing paragraph (m) introductory text, and
paragraph (n) to read as follows:
Sec. 572.137 Test conditions and instrumentation.
* * * * *
(m) The outputs of acceleration and force-sensing devices installed
in the dummy and in the test apparatus specified by this part shall be
recorded in individual data channels that conform to SAE Recommended
Practice J211/1_201403, ``Instrumentation for Impact Test--Part 1,
Electronic Instrumentation,'' and SAE Recommended Practice J211/
2_201406, ``Instrumentation for Impact Tests--Part 2, Photographic
Instrumentation'' (incorporated by reference, see Sec. 572.130),
except as noted, with channel classes as follows:
* * * * *
(n) Coordinate signs for instrumentation polarity shall conform to
SAE J1733_201811, ``Sign Convention for Vehicle Crash Testing,''
(incorporated by reference, see Sec. 572.130).
* * * * *
Issued in Washington, DC, under authority delegated in 49 CFR
1.95 and 501.4.
James Clayton Owens,
Acting Administrator.
[FR Doc. 2019-27210 Filed 12-23-19; 8:45 am]
BILLING CODE 4910-59-P