Electric Power Generation, Transmission, and Distribution; Electrical Protective Equipment, 20315-20743 [2013-29579]
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Vol. 79
Friday,
No. 70
April 11, 2014
Part II
Department of Labor
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Occupational Safety and Health Administration
29 CFR Parts 1910 and 1926
Electric Power Generation, Transmission, and Distribution; Electrical
Protective Equipment; Final Rule
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
DEPARTMENT OF LABOR
Occupational Safety and Health
Administration
29 CFR Parts 1910 and 1926
[Docket No. OSHA–S215–2006–0063]
RIN 1218–AB67
Electric Power Generation,
Transmission, and Distribution;
Electrical Protective Equipment
Occupational Safety and Health
Administration (OSHA), Labor.
ACTION: Final rule.
AGENCY:
OSHA last issued rules for the
construction of transmission and
distribution installations in 1972. Those
provisions are now out of date and
inconsistent with the more recently
promulgated general industry standard
covering the operation and maintenance
of electric power generation,
transmission, and distribution lines and
equipment. OSHA is revising the
construction standard to make it more
consistent with the general industry
standard and is making some revisions
to both the construction and general
industry requirements. The final rules
for general industry and construction
include new or revised provisions on
host employers and contractors,
training, job briefings, fall protection,
insulation and working position of
employees working on or near live
parts, minimum approach distances,
protection from electric arcs,
deenergizing transmission and
distribution lines and equipment,
protective grounding, operating
mechanical equipment near overhead
power lines, and working in manholes
and vaults. The revised standards will
ensure that employers, when
appropriate, must meet consistent
requirements for work performed under
the construction and general industry
standards.
The final rule also revises the general
industry and construction standards for
electrical protective equipment. The
existing construction standard for the
design of electrical protective
equipment, which applies only to
electric power transmission and
distribution work, adopts several
national consensus standards by
reference. The new standard for
electrical protective equipment, which
matches the corresponding general
industry standard, applies to all
construction work and replaces the
incorporation of out-of-date consensus
standards with a set of performanceoriented requirements that is consistent
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SUMMARY:
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with the latest revisions of the relevant
consensus standards. The final
construction rule also includes new
requirements for the safe use and care
of electrical protective equipment to
complement the equipment design
provisions. Both the general industry
and construction standards for electrical
protective equipment will include new
requirements for equipment made of
materials other than rubber.
OSHA is also revising the general
industry standard for foot protection.
This standard applies to employers
performing work on electric power
generation, transmission, and
distribution installations, as well as
employers in other industries. The final
rule removes the requirement for
employees to wear protective footwear
as protection against electric shock.
DATES: The final rule becomes effective
on July 10, 2014. (Certain provisions
have compliance deadlines after this
date as explained later in this
preamble.)
ADDRESSES: In accordance with 28
U.S.C. 2112(a), the Agency designates
the Associate Solicitor of Labor for
Occupational Safety and Health, Office
of the Solicitor of Labor, Room S4004,
U.S. Department of Labor, 200
Constitution Avenue NW., Washington,
DC 20210, to receive petitions for
review of the final rule.
FOR FURTHER INFORMATION CONTACT:
General information and press
inquiries: Mr. Frank Meilinger, Office of
Communications, Room N3647, OSHA,
U.S. Department of Labor, 200
Constitution Avenue NW., Washington,
DC 20210; telephone (202) 693–1999.
Technical information: Mr. David
Wallis, Directorate of Standards and
Guidance, Room N3718, OSHA, U.S.
Department of Labor, 200 Constitution
Avenue NW., Washington, DC 20210;
telephone (202) 693–1950 or fax (202)
693–1678.
For additional copies of this Federal
Register document, contact OSHA,
Office of Publications, U.S. Department
of Labor, Room N3101, 200 Constitution
Avenue NW., Washington, DC 20210;
telephone (202) 693–1888. Electronic
copies of this Federal Register
document are available at https://
www.regulations.gov. Electronic copies
of this Federal Register document, as
well as news releases and other relevant
documents, are available at OSHA’s
Web page at https://www.osha.gov.
SUPPLEMENTARY INFORMATION:
Executive Summary
Table of Contents
I. Executive Summary
A. Introduction
B. Need for Regulation
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C. Affected Establishments
D. Benefits, Net Benefits, and Cost
Effectiveness
E. Cost Effectiveness
F. Compliance Costs
G. Economic Impacts
H. Final Regulatory Flexibility Analysis
II. Background
A. Acronyms and Abbreviations
B. Need for the Rule
C. Accident Data
D. Significant Risk and Reduction in Risk
III. Development of the Final Rule
A. History of the OSHA Standards
B. Relevant Consensus Standards
C. Advisory Committee on Construction
Safety and Health
IV. Legal Authority
V. Summary and Explanation of the Final
Rule
A. Section 1926.97, Electrical Protective
Equipment
B. Subpart V, Electric Power Transmission
and Distribution
C. Part 1910, Revisions
D. Part 1926, Removal of Incorporations by
Reference
E. Part 1926, Subpart CC Revisions
VI. Final Economic Analysis and Regulatory
Flexibility Analysis
A. Introduction
B. Need for the Rule
C. Examination of Alternative Regulatory
Approaches
D. Profile of Affected Industries
E. Benefits, Net Benefits, and Cost
Effectiveness
F. Technological Feasibility
G. Costs of Compliance
H. Final Regulatory Flexibility Analysis
I. References
VII. Federalism
VIII. Unfunded Mandates
IX. Consultation and Coordination With
Indian Tribal Governments
X. Office of Management and Budget Review
Under the Paperwork Reduction Act of
1995
A. Information Collection Request for the
Proposed Rule
B. Information Collection Requirements in
the Final Rule
XI. State-Plan Requirements
XII. Dates
A. The New Requirements for Transferring
Information Between Host Employers
and Contract Employers (§§ 1926.950(c)
and 1910.269(a)(3))
B. Revised Provisions on the Use of Fall
Protection Systems (§§ 1926.954(b)(3)(iii)
and (b)(3)(iv) and 1910.269(g)(2)(iv)(C),
and (g)(2)(iv)(D))
C. Revised Requirements for Minimum
Approach Distances (§§ 1926.960(c)(1)
and 1910.269(l)(3))
D. New Requirements for Protecting
Employees From the Hazards Associated
with Electric Arcs (§§ 1926.960(g) and
1910.269(l)(8))
XIII. Authority and Signature
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A. Introduction
OSHA last issued rules for the
construction of transmission and
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
distribution installations in 1972. Those
provisions are now out of date and
inconsistent with the more recently
promulgated general industry standard
covering the operation and maintenance
of electric power generation,
transmission, and distribution lines and
equipment. OSHA is revising the
construction standard to make it more
consistent with the general industry
standard and is making some revisions
to both the construction and general
industry requirements. The final rules
for general industry and construction
include new or revised provisions on
host employers and contractors,
training, job briefings, fall protection,
insulation and working position of
employees working on or near live
parts, minimum approach distances,
protection from electric arcs,
deenergizing transmission and
distribution lines and equipment,
protective grounding, operating
mechanical equipment near overhead
power lines, and working in manholes
and vaults. The revised standards will
ensure that employers, when
appropriate, must meet consistent
requirements for work performed under
the construction and general industry
standards.
The new provisions on host
employers and contractors include
requirements for host employers and
contract employers to exchange
information on hazards and on the
conditions, characteristics, design, and
operation of the host employer’s
installation. These new provisions also
include a requirement for host
employers and contract employers to
coordinate their work rules and
procedures to protect all employees.
The revised provisions on training add
requirements for the degree of training
to be determined by the risk to the
employee for the hazard involved and
for training line-clearance tree trimmers
and remove the existing requirement for
the employer to certify training. The
revised requirements for job briefings
include a new requirement for the
employer to provide information about
existing characteristics and conditions
to the employee in charge. The revised
fall protection provisions include new
requirements for the use of fall restraint
systems or personal fall arrest systems
in aerial lifts and for the use of fall
protection equipment by qualified
employees climbing or changing
location on poles, towers, or similar
structures. The revised provisions on
insulation and working position of
employees working on or near live parts
include new requirements relating to
where an employee who is not using
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electrical protective equipment may
work. The revised provisions on
minimum approach distances include a
new requirement for the employer to
determine maximum anticipated perunit transient overvoltages through an
engineering analysis or, as an
alternative, assume certain maximum
anticipated per-unit transient
overvoltages. These provisions also
replace requirements for specified
minimum approach distances with
requirements for the employer to
establish minimum approach distances
using specified formulas. The new
provisions for protection from electric
arcs include new requirements for the
employer to: Assess the workplace to
identify employees exposed to hazards
from flames or from electric arcs, make
reasonable estimates of the incident heat
energy to which the employee would be
exposed, ensure that the outer layer of
clothing worn by employees is flame
resistant under certain conditions, and
generally ensure that employees
exposed to hazards from electric arcs
wear protective clothing and other
protective equipment with an arc rating
greater than or equal to the estimated
heat energy. The revised provisions on
deenergizing transmission and
distribution lines and equipment clarify
the application of those provisions to
multiple crews and to deenergizing
network protectors. The revised
requirements for protective grounding
now permit employers to install and
remove protective grounds on lines and
equipment operating at 600 volts or less
without using a live-line tool under
certain conditions. The revised
provisions for operating mechanical
equipment near overhead power lines
clarify that the exemption from the
requirement to maintain minimum
approach distances applies only to the
insulated portions of aerial lifts. The
revised provisions on working in
manholes and vaults clarify that all of
the provisions for working in manholes
also apply to working in vaults and
include a new requirement for
protecting employees from electrical
faults when work could cause a fault in
a cable.
The final rule also revises the general
industry and construction standards for
electrical protective equipment. The
existing construction standard for the
design of electrical protective
equipment, which applies only to
electric power transmission and
distribution work, adopts several
national consensus standards by
reference. The new standard for
electrical protective equipment applies
to all construction work and replaces
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the incorporation of out-of-date
consensus standards with a set of
performance-oriented requirements that
is consistent with the latest revisions of
the relevant consensus standards. The
final construction rule also includes
new requirements for the safe use and
care of electrical protective equipment
to complement the equipment design
provisions. Both the general industry
and construction standards for electrical
protective equipment will include new
requirements for equipment made of
materials other than rubber.
OSHA is also revising the general
industry standard for foot protection.
This standard applies to employers
performing work on electric power
generation, transmission, and
distribution installations, as well as
employers in other industries. The final
rule removes the requirement for
employees to wear protective footwear
as protection against electric shock.
B. Need for Regulation
Employees doing work covered by the
final rule are exposed to a variety of
significant hazards that can and do
cause serious injury and death. As
explained fully in Section II.B, Need for
the Rule, later in this preamble, after
carefully weighing the various potential
advantages and disadvantages of using a
regulatory approach to reduce risk,
OSHA concludes that in this case
mandatory standards represent the best
choice for reducing the risks to
employees. In addition, rulemaking is
necessary in this case to replace older
existing standards with updated, clear,
and consistent safety standards.
Inconsistencies between the
construction and general industry
standards can create difficulties for
employers attempting to develop
appropriate work practices for their
employees. For example, an employer
replacing a switch on a transmission
and distribution system is performing
construction work if it is upgrading the
cutout, but general industry work if it is
simply replacing the cutout with the
same model. Under the existing
standards, different requirements apply
depending upon whether the work is
construction or general industry work.
Under the final rule, the requirements
are the same.
C. Affected Establishments
The final rule affects establishments
in a variety of different industries
involving electric power generation,
transmission, and distribution. The rule
primarily affects firms that construct,
operate, maintain, or repair electric
power generation, transmission, or
distribution installations. These firms
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include electric utilities, as well as
contractors hired by utilities and
primarily classified in the construction
industry. In addition, potentially
affected firms are found in a variety of
manufacturing and other industries that
own or operate their own electric power
generation, transmission, or distribution
installations as a secondary part of their
business operations. The rule also
affects establishments performing lineclearance tree-trimming operations.
D. Benefits, Net Benefits, and Cost
Effectiveness
OSHA expects the final rule to result
in an increased degree of safety for the
affected employees, thereby reducing
the numbers of accidents, fatalities, and
injuries associated with the relevant
tasks and reducing the severity of
certain injuries, such as burns or
injuries that employees could sustain as
a result of an arrested fall, that may still
occur during the performance of some of
the affected work procedures.
An estimated 74 fatalities and 444
serious injuries occur annually among
employees involved in the electric
power generation, transmission, and
distribution work addressed by the
provisions of this rulemaking. Based on
a review and analysis of the incident
reports associated with the reported
injuries and fatalities, OSHA expects
full compliance with the final rule to
prevent 79.6 percent of the relevant
injuries and fatalities, compared with
52.9 percent prevented with full
compliance with the existing standards.
Thus, OSHA estimates that the final rule
will prevent approximately 19.75
additional fatalities and 118.5
additional serious injuries annually.
Applying an average monetary value of
$62,000 per prevented injury and a
value of $8.7 million per prevented
fatality results in estimated monetized
benefits of $179.2 million annually.
OSHA estimated the net monetized
benefits of the final rule to be about
$129.7 million annually when costs are
annualized at 7 percent ($179.2 million
in benefits minus $49.5 million in
costs), and $132.0 million when costs
are annualized at 3 percent ($179.2
million in benefits minus $47.1 million
in costs). Note that these net benefits
exclude any unquantified benefits
associated with revising existing
standards to provide updated, clear, and
consistent regulatory requirements for
electric power generation, transmission,
and distribution work. OSHA believes
that the updated standards are easier to
understand and to apply. Accordingly,
the Agency expects the final rule to
improve safety by facilitating
compliance.
Table 1 summarizes the costs,
benefits, net benefits, and cost
effectiveness of the final rule.
TABLE 1—NET BENEFITS AND COST EFFECTIVENESS *
7 percent
Annualized Costs:
Calculating Incident Energy and Arc-Hazard Assessment (ArcHazard Assessment).
Provision of Arc-Flash Protective Equipment ..................................
Fall Protection ..................................................................................
Host-Contractor Communications ....................................................
Expanded Job Briefings ...................................................................
Additional Training ...........................................................................
Other costs for employees not already covered by § 1910.269 ......
MAD Costs .......................................................................................
Total Annual Costs ...................................................................
Annual Benefits:
Number of Injuries Prevented ..........................................................
Number of Fatalities Prevented .......................................................
Monetized Benefits (Assuming $62,000 per injury and $8.7 million
per fatality prevented.
OSHA standards that are updated and consistent ..........................
Total Annual Benefits ................................................................
Net Benefits (Benefits minus Costs): ......................................................
3 percent
$2.2 million ....................................
$1.8 million.
$17.3 million ..................................
$0.6 million ....................................
$17.8 million ..................................
$6.7 million ....................................
$3.0 million ....................................
$0.2 million ....................................
$1.8 million ....................................
$49.5 million ..................................
$15.7 million.
$0.4 million.
$17.8 million.
$6.7 million.
$2.7 million.
$0.2 million.
$1.8 million.
$47.1 million.
118.5 ..............................................
19.75 ..............................................
$179.2 million ................................
118.5.
19.75.
$179.2 million.
Unquantified ...................................
118.5 injuries and 19.75 fatalities
prevented.
$129.7 million ................................
Unquantified.
118.5 injuries and 19.75 fatalities
prevented.
$132.0 million.
* Totals may not equal the sum of the components due to rounding.
Source: Office of Regulatory Analysis, OSHA. Details provided in text.
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E. Cost Effectiveness
OSHA estimates that compliance with
the final rule will result in the
prevention of an one fatality and six
injuries per $2.4 million in costs (using
a 7-percent annualization rate) and one
fatality and six injuries per $2.2 million
in costs (using a 3-percent annualization
rate).
F. Compliance Costs
The estimated costs of compliance
with this rule represent the additional
costs necessary for employers to achieve
full compliance. They do not include
costs for employers that are already in
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compliance with the new requirements
imposed by the final rule; nor do they
include costs employers must incur to
achieve full compliance with existing
applicable requirements.
OSHA based the Preliminary
Regulatory Impact Analysis and Initial
Regulatory Flexibility Analysis (PRIA)
for the proposed rule, in part, on a
report prepared by CONSAD Corp.
(Exhibit 0080) under contract to OSHA.
Eastern Research Group, Inc., (ERG)
under contract to OSHA, assisted in
preparing the analysis of the final rule
presented here. With ERG’s assistance,
OSHA updated data on establishments,
employment, wages, and revenues, and
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updated the analyses in the final rule
with these new cost inputs. OSHA also
calculated costs for provisions of the
final rule not accounted for in the PRIA.
These costs are for the use of upgraded
fall protection equipment resulting from
revised fall protection requirements, the
provision of arc-rated head and face
protection for some employees, the
training of employees in the use of new
fall protection equipment, the
calculation of minimum approach
distances, and, in some cases, the use of
portable protective gaps (PPGs) to
comply with the new minimum
approach-distance requirements. The
FEA also modifies the PRIA’s approach
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to estimating costs for arc-hazard
assessments.
OSHA estimated the total annualized
cost of compliance with the present
rulemaking to be between about $47.1
million (when costs are annualized at 3
percent) and $49.5 million (when costs
are annualized at 7 percent). The final
rule’s requirements for employers to
provide arc-flash protective equipment
account for the largest component of the
total compliance costs, at approximately
$15.7 million to $17.2 million (when
costs are annualized at 3 and 7 percent,
respectively). Other nonnegligible
compliance costs associated with the
final rule include costs related to hostcontractor communications ($17.8
million), job briefings ($6.7 million),
training ($2.7 million to $3.0 million),
minimum approach distances ($1.8
million to $1.8 million), fall protection
($0.4 million to $0.6 million),
compliance with existing § 1910.269 for
employees not already covered by that
standard ($0.2 million), and arc-hazard
assessments ($1.8 million to $2.2
million).
G. Economic Impacts
To assess the economic impacts
associated with compliance with the
final rule, OSHA developed quantitative
estimates of the potential economic
impact of the requirements in this rule
on entities in each affected industry.
OSHA compared the estimated costs of
compliance with industry revenues and
profits to provide an assessment of
potential economic impacts.
The costs of compliance for the final
rule are not large in relation to the
corresponding annual financial flows
associated with the regulated activities.
The estimated costs of compliance
(when annualized at 7 percent)
represent about 0.007 percent of
revenues and 0.06 percent of profits, on
average, across all entities; compliance
costs do not represent more than 0.1
percent of revenues or more than about
2 percent of profits in any affected
industry.
The economic impact of the present
rulemaking is most likely to consist of
a small increase in prices for electricity,
of about 0.007 percent on average. It is
unlikely that a price increase on the
magnitude of 0.007 percent will
significantly alter the services
demanded by the public or any other
affected customers or intermediaries. If
employers can substantially recoup the
compliance costs of the present
rulemaking with such a minimal
increase in prices, there may be little
effect on profits.
In general, for most establishments, it
is likely that employers can pass some
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or all of the compliance costs along in
the form of increased prices. In the
event that unusual circumstances may
inhibit even a price increase of 0.1
percent (the highest estimated cost as a
percent of revenue in any of the affected
industries), profits in any of the affected
industries would be reduced by a
maximum of about 2 percent.
OSHA concludes that compliance
with the requirements of the final rule
is economically feasible in every
affected industry sector.
In addition, based on an analysis of
the costs and economic impacts
associated with this rulemaking, OSHA
concludes that the effects of the final
rule on international trade,
employment, wages, and economic
growth for the United States are
negligible.
H. Final Regulatory Flexibility Analysis
The Regulatory Flexibility Act, as
amended in 1996 by the Small Business
Regulatory Enforcement Fairness Act,
requires the preparation of a Final
Regulatory Flexibility Analysis for
certain rules promulgated by agencies (5
U.S.C. 601–612). Under the provisions
of the law, each such analysis must
contain: (1) A succinct statement of the
need for, and objectives of, the rule; (2)
A summary of the significant issues
raised by the public comments in
response to the initial regulatory
flexibility analysis, a summary of the
assessment of the agency of such issues,
and a statement of any changes made in
the final rule as a result of such
comments; (3) a description and an
estimate of the number of small entities
to which the rule will apply or an
explanation of why no such estimate is
available; (4) a description of the
projected reporting, recordkeeping, and
other compliance requirements of the
rule, including an estimate of the classes
of small entities that will be subject to
the requirement, and the type of
professional skills necessary for
preparation of the report or record; and
(5) a description of the steps the agency
took to minimize the significant
economic impact on small entities
consistent with the stated objectives of
applicable statutes, including a
statement of the factual, policy, and
legal reasons for selecting the alternative
adopted in the final rule, and why the
agency rejected each one of the other
significant alternatives to the rule
considered by the agency which affect
the impact on small entities.
OSHA analyzed the potential impact
of the final rule on small and very small
entities, as described further under the
heading ‘‘Final Regulatory Flexibility
Analysis,’’ in Section VI, Final
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Economic Analysis and Regulatory
Flexibility Analysis, later in this
preamble. OSHA concludes that the
compliance costs are equivalent to
approximately 0.086 percent of profits
for affected small entities generally, and
less than approximately 2.9 percent of
profits for small entities in any
particular industry, and approximately
0.39 percent of profits for affected very
small entities generally, and less than
approximately 5.61 percent of profits for
very small entities in any particular
industry.
II. Background
A. Acronyms and Abbreviations
The following acronyms have been
used throughout this document:
ACCSH Advisory Committee on
Construction Safety and Health
AED automated external defibrillator
AGC Associated General Contractors of
America
ALJ administrative law judge
ANSI American National Standards
Institute
APPA American Public Power Association
ASTM American Society for Testing and
Materials
BLS Bureau of Labor Statistics
BPA Bonneville Power Administration
CFOI Census of Fatal Occupational Injuries
CPL 02–01–038 the compliance directive
for existing § 1910.269, CPL 02–01–038,
‘‘Enforcement of the Electric Power
Generation, Transmission, and Distribution
Standard’’ (June 18, 2003, originally CPL
2–1.38D)
CPR cardiopulmonary resuscitation
CRIEPI Central Research Institute of Electric
Power Industry
EEI Edison Electric Institute
EIA Energy Information Administration
E.O. Executive Order
EPRI Electric Power Research Institute
ERG Eastern Research Group, Inc.
ESCI Electrical Safety Consultants
International
Ex. Exhibit 1
FCC Federal Communications Commission
FEA Final Economic Analysis and
Regulatory Flexibility Analysis
FR flame-resistant 2
1 Exhibits are posted on https://
www.regulations.gov and are accessible at OSHA’s
Docket Office, Docket No. OSHA–S215–2006–0063,
U.S. Department of Labor, 200 Constitution Avenue
NW., Room N2625, Washington, DC 20210;
telephone (202) 693–2350. (OSHA’s TTY number is
(877) 889–5627.) OSHA Docket Office hours of
operation are 8:15 a.m. to 4:45 p.m., E.T.
Throughout this notice exhibit numbers are
referred to in the form Ex. XXXX, where XXXX is
the last four digits of the full document number on
https://www.regulations.gov. For example, document
number OSHA–S215–2006–0063–0001 is referred
to as Ex. 0001. Exhibit numbers referred to as ‘‘269–
Ex.’’ are from the record for the 1994 final rule on
§§ 1910.137 and 1910.269 and are contained in
Docket Number OSHA–S015–2006–0645.
2 In citations, such as 70 FR 34822, ‘‘FR’’ means
‘‘Federal Register.’’
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FRA flame-resistant apparel
FRECC Farmers Rural Electric Cooperative
Corporation
FRFA Final Regulatory Flexibility Analysis
FTE full-time equivalent [employee]
IBEW International Brotherhood of
Electrical Workers
IEC International Electrotechnical
Commission
IEEE Institute of Electrical and Electronic
Engineers
IMIS OSHA’s Integrated Management
Information System
IRFA Initial Regulatory Flexibility Analysis
IRS Internal Revenue Service
ISEA International Safety Equipment
Association
MAD minimum approach distance
MAID minimum air-insulation distance
MCC motor control center
MTID minimum tool-insulation distance
NA not applicable
NAHB National Association of Home
Builders
NAICS North American Industry
Classification System
NAM National Association of
Manufacturers
NECA National Electrical Contractors
Association
NEPA National Environmental Policy Act
of 1969
NESC National Electrical Safety Code
NFPA National Fire Protection Association
NIOSH National Institute for Occupational
Safety and Health
NRECA National Rural Electric Cooperative
Association
OIRA Office of Information and Regulatory
Affairs
OMB Office of Management and Budget
OSH Act (or the Act) Occupational Safety
and Health Act of 1970
OSHA Occupational Safety and Health
Administration
OSHRC Occupational Safety and Health
Review Commission
PPE personal protective equipment
PPG portable protective gap
PRIA Preliminary Regulatory Impact
Analysis and Initial Regulatory Flexibility
Analysis
PSM process safety management
p.u. per unit
RIN regulatory information number
SBA Small Business Administration
SBAR Panel (or Panel) Small Business
Advocacy Review Panel
SBREFA Small Business Regulatory
Enforcement Fairness Act
SER small entity representative
SIC Standard Industrial Classification
T maximum transient overvoltage, which is
defined as the ratio of the 2-percent
statistical switching overvoltage expected
at the worksite to the nominal peak lineto-ground voltage of the system
TCIA Tree Care Industry Association
the 1994 § 1910.269 rulemaking the
rulemaking in which existing §§ 1910.137
and § 1910.269 were developed and
published on January 31, 1994
Tr. Transcript page number or numbers
from the March 6–14, 2006, public hearing
on the proposed rule 3
3 Exhibit
numbers 0509 through 0515.
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Tr2. Transcript page number or numbers
from the October 28, 2009, public hearing
on the limited reopening of the proposed
rule 4
TVA Tennessee Valley Authority
ULCC Utility Line Clearance Coalition
USDA United States Department of
Agriculture
UWUA Utility Workers Union of America
WCRI Worker Compensation Research
Institute
Record citations. References in
parentheses are to exhibits or transcripts
in the rulemaking record. Documents
from the Subpart V rulemaking record
are accessible at the Docket Office under
Docket OSHA–S215–2006–0063
(originally Docket S–215). (The 2006
transcripts, abbreviated as ‘‘Tr.,’’ are
listed in this docket as ‘‘exhibits’’ 0509
through 0515. The 2009 transcript,
abbreviated as ‘‘Tr2.,’’ is listed as
‘‘exhibit’’ 0571.) Because the subpart V
proposal was based in large part on
existing § 1910.269, OSHA has also
relied on the record developed during
the earlier rulemaking for that general
industry standard (the 1994 § 1910.269
rulemaking). EEI ‘‘incorporate[d] into
[the subpart V] record the entire record
in . . . the record underlying existing
Section 1910.269’’ (Ex. 0227).
References in this preamble that are
prefixed by ‘‘269’’ are to exhibits and
transcripts in the rulemaking record
from OSHA’s 1994 rulemaking on
§ 1910.137 and § 1910.269 (59 FR 4320–
4476, Jan. 31, 1994). These documents
are accessible at the Docket Office under
Docket OSHA–S015–2006–0645
(originally Docket S–015).5
Some exhibits (see, for example, Exs.
0002, 0003, 0004, and 0400) contain
records of accidents that are relevant to
work covered by the final rule. In
several instances in this preamble,
OSHA has included hyperlinks to
accident descriptions from those
exhibits. Those hyperlinks link to one or
more accident records in OSHA’s IMIS
system. The hyperlinked pages contain
the most recent version of those records,
which might have been edited since
being placed in the record for this
rulemaking. Consequently, the accident
descriptions could differ slightly from
the description included in the
rulemaking record. However, the
accident record numbers in the
4 Exhibit
number 0571.
in the records, with the exception of
copyrighted material such as ASTM standards, are
also generally available electronically at
www.regulations.gov. The subpart V and 1994
§ 1910.269 dockets are available at: https://
www.regulations.gov/#!docketDetail;
dct=FR+PR+N+O+SR+PS;rpp=250;po=0;D=OSHAS215-2006-0063 and https://www.regulations.gov/
#!docketDetail;dct=FR+PR+N+O+SR+PS
;rpp=250;po=0;D=OSHA-S015-2006-0645,
respectively.
5 Documents
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hyperlinked page match the accident
record numbers in the relevant exhibit.
B. Need for the Rule
Employees performing work involving
electric power generation, transmission,
and distribution are exposed to a variety
of hazards, including fall, electric shock,
and burn hazards, that can and do cause
serious injury and death. These workers
are often exposed to energized parts of
the power system, and the voltages
involved are generally much higher than
voltages encountered in other types of
work. OSHA estimates that, on average,
74 fatalities and 444 serious injuries
occur annually among these workers.
(See Section VI, Final Economic
Analysis and Regulatory Flexibility
Analysis, later in the preamble, for a
detailed discussion of the methodology
used to develop these estimates.)
Although some of these incidents may
have been prevented with better
compliance with existing safety
standards, OSHA concludes that many,
in fact almost half of, fatal and nonfatal
injuries among employees covered by
the final rule would continue to occur
even if employers were in full
compliance with existing standards.
Discounting incidents that would
potentially have been prevented with
compliance with existing standards, an
estimated additional 19.75 fatalities and
118.5 serious injuries will be prevented
each year through full compliance with
the final rule. (See Section VI, Final
Economic Analysis and Regulatory
Flexibility Analysis, later in the
preamble, for a detailed discussion of
the methodology used to develop these
estimates.)
This rulemaking will have the
additional benefit of providing updated,
clear, and consistent safety standards for
electric power generation, transmission,
and distribution work. OSHA currently
has different standards covering
construction and general industry work
on electric power transmission and
distribution systems. In most instances,
the work practices used by employees
are the same whether they are
performing construction or general
industry work. Which standard applies
to a particular job depends upon
whether the employer is altering the
system (construction work) or
maintaining the system (general
industry work). For example, an
employer replacing a cutout (disconnect
switch) on a transmission and
distribution system is performing
construction work if it is upgrading the
cutout, but general industry work if it is
simply replacing the cutout with the
same model. Since the work practices
used by the employees would most
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likely be identical, the applicable OSHA
standards should be as similar as
possible. Inconsistencies between the
construction and general industry
standards can create difficulties for
employers attempting to develop
appropriate work practices for their
employees. Currently, it is conceivable
that, for work involving two or more
cutouts, different and conflicting OSHA
standards (that is, one for construction
work, the other for general industry
work) might apply. For this reason,
employers and employees have told
OSHA that it should make the two
standards more consistent with each
other. This final rule does so. (This
issue is addressed in greater detail in
the summary and explanation for
§ 1926.950, in Section V, Summary and
Explanation of the Final Rule, later in
this preamble.)
Moreover, the final rule adds
important updates to, and clarifies,
existing standards. The existing
standards for the construction of electric
power transmission and distribution
lines and equipment and for electrical
protective equipment are contained in
subpart V of OSHA’s construction
standards (29 CFR 1926.950 through
1926.960). Subpart V was promulgated
on November 23, 1972, around 40 years
ago (37 FR 24880, Nov. 23, 1972). Some
of the technology involved in electric
power transmission and distribution
work has changed since then, and the
current standards do not reflect those
changes. For example, methods for
determining minimum approach
distances have become more exact since
1972, and the minimum approach
distances in existing § 1926.950(c)(1) are
not based on the latest methodology.
The minimum approach distances in the
final rule are more protective and more
technologically sound than the
distances specified in the existing
standard. Even the newer general
industry standards on the operation and
maintenance of electric power
generation, transmission, and
distribution installations (29 CFR
1910.269) and electrical protective
equipment (29 CFR 1910.137) are not
entirely consistent with the latest
advances in technology.
Finally, the final rule clarifies certain
confusing parts of the regulations. See,
for example, Wisconsin Elec. Power Co.
v. OSHRC, 567 F.2d 735, 738 (7th Cir.
1977) (‘‘[r]evision of the regulations by
any competent draftsman would greatly
improve their clarity’’).
C. Accident Data
OSHA has looked to several sources
for information on accidents in the
electric utility industry in preparing this
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final rule. Besides OSHA’s own accident
investigation files (recorded in the
Agency’s Integrated Management
Information System (IMIS)), statistics on
injuries are compiled by the Edison
Electric Institute (EEI) and by the
International Brotherhood of Electrical
Workers (IBEW). Additionally, the
Bureau of Labor Statistics (BLS)
publishes accident data, including
incidence rates for total cases, lostworkday cases, and lost workdays, and
the National Institute for Occupational
Safety and Health (NIOSH) publishes
accident data as part of its Fatality
Assessment and Control Evaluation
Program.
To develop estimates of the potential
benefits associated with the standards
during the proposal stage, CONSAD
Corp., under contract to OSHA,
researched and reviewed potential
sources of useful data. CONSAD, in
consultation with the Agency,
determined that the most reliable data
sources for this purpose were OSHA’s
IMIS data and the Census of Fatal
Occupational Injuries developed by
BLS. A majority of the accidents
reviewed by CONSAD involved
electrocutions or shocks. In addition, a
significant percentage of victims (5.5
percent) suffered from burns to their
arms, abdomen, or legs from electric arc
blasts and flashes, and another sizeable
group of victims (3.2 percent) died or
sustained injuries after falling out of
vehicle-mounted aerial lifts.6
D. Significant Risk and Reduction in
Risk
Section 3(8) of the Occupational
Safety and Health Act of 1970 (OSH Act
or the Act) defines an ‘‘occupational
safety and health standard’’ as ‘‘a
standard which requires conditions, or
the adoption or use of one or more
practices, means, methods, operations,
or processes, reasonably necessary or
appropriate to provide safe or healthful
employment and places of
employment.’’ 29 U.S.C. 652(8). This
definition has been interpreted to
require OSHA to make a threshold
showing of ‘‘significant risk’’ before it
can promulgate a safety or health
standard. See, for example, Industrial
Union Dept., AFL–CIO v. American
Petroleum Institute (Benzene), 448 U.S.
607 (1980) (plurality opinion); see also,
for example, UAW v. OSHA (Lockout/
Tagout II), 37 F.3d 665 (D.C. Cir. 1994).
6 ‘‘ Analytical Support and Data Gathering for a
Preliminary Economic Analysis for Proposed
Standards for Work on Electric Power Generation,
Transmission, and Distribution Lines and
Equipment (29 CFR 1910.269 and 29 CFR 1926—
Subpart V),’’ 2005, CONSAD Research Corp. (Ex.
0080).
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The Agency’s obligation to show
significant risk is not, however, a
‘‘mathematical straitjacket.’’ Benzene,
448 U.S. at 655. In fact, the Agency has
discretion to ‘‘determine, in the first
instance, what it considers to be a
‘significant’ risk[,]’’ and it ‘‘is not
required to support its finding that a
significant risk exists with anything
approaching scientific certainty.’’ Id. at
655–56; see also, for example, Public
Citizen Health Research Group v. Tyson
(Ethylene Oxide), 796 F.2d 1479, 1486
(D.C. Cir. 1986).
Although OSHA makes significant
risk findings for both health and safety
standards, see Lockout/Tagout II, 37
F.3d 665, the methodology used to
evaluate risk in safety rulemakings is
more straightforward. Unlike the risks
related to health hazards, which ‘‘may
not be evident until a worker has been
exposed for long periods of time to
particular substances,’’ the risks
associated with safety hazards such as
burns and falls, ‘‘are generally
immediate and obvious.’’ Benzene, 448
U.S. at 649, n.54. See also 59 FR 28594,
28599 (June 2, 1994) (proposed rule for
longshoring and marine terminals,
explaining that health hazards ‘‘are
frequently undetectable because they
are subtle or develop slowly or after
long latency periods,’’ whereas safety
hazards ‘‘cause immediately noticeable
physical harm’’). As OSHA explained in
its lockout-tagout rulemaking:
For health standards, such as benzene, risk
estimates are commonly based upon
mathematical models (e.g., dose response
curves) and the benefits are quantified by
estimating the number of future fatalities that
would be prevented under various exposure
reductions. [In contrast, f]or safety standards
risk is based upon the assumption that past
accident patterns are representative of future
ones. OSHA estimates benefits [for safety
standards] by determining the percentage of
accidents that will be prevented by
compliance with the standard. . . . [58 FR
16612, 16623, Mar. 30, 1993]
OSHA’s Final Economic and
Regulatory Flexibility Analysis presents
the Agency’s assessment of the risks and
benefits of this final rule. (See Section
VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in
the preamble.) In these analyses, as
previously mentioned, OSHA estimates
that there are 74 fatalities and 444
serious injuries among employees
covered by this final rule each year. The
Agency has determined that almost half
of those injuries and fatalities would
have occurred even if employers were in
full compliance with existing standards.
(See Section VI, Final Economic
Analysis and Regulatory Flexibility
Analysis, later in the preamble, in
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which OSHA estimates that 53 percent
of injuries and fatalities could have been
prevented through full compliance with
existing standards.) The accident data
reviewed during this rulemaking, as
explained in detail in the economic and
regulatory analyses, reveals that the
injuries and fatalities suffered by
workers in power generation,
transmission, and distribution result
from electric shocks, burns from electric
arcs, and falls, as well as other types of
harmful incidents, including ones in
which employees are struck by, struck
against, or caught between, objects.
Based on the large number of injuries
and fatalities occurring in this industry
each year, and the fact that existing
standards are inadequate to prevent
almost half of those incidents, OSHA
has determined that employees working
on electric power generation,
transmission, and distribution
installations are currently exposed to a
significant risk of injury or death.7
The Agency estimates that the
changes implemented in this final rule
will prevent 19.75 fatalities and 118.5
serious injuries each year. (See Section
VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in
the preamble.) OSHA, therefore,
concludes that this final standard
substantially reduces the significant risk
that currently exists at power
generation, transmission, and
distribution worksites. As noted in
Section VI, Final Economic Analysis
and Regulatory Flexibility Analysis,
later in the preamble, the various new
provisions and amendments being
adopted target the hazards the Agency
has identified as contributors to the
significant risk associated with electric
power generation, transmission, and
distribution work. Therefore, each
element of this final rule is reasonably
7 In industries in which worker exposure is less
frequent than in other industries, the number of
injuries or fatalities associated with the hazards
covered by the final rule will most likely be less
than that of industries that have a higher rate of
exposure. But even for industries with low,
negligible, or even no reported injuries or fatalities,
the workers exposed to the hazards covered by the
final rule face a ‘‘significant risk of material harm.’’
As such, there is a significant risk to any worker
of any industry exposed to the hazards covered by
the final rule. See, for example, Lockout/Tagout II,
37 F.3d at 670 (‘‘even in industries with low or
negligible overall accident rates, the workers who
engage in the operations covered by the standard
face a ‘significant risk of material harm’’’);
Associated Builders and Contractors, Inc. v. Brock,
862 F.2d 63, 67–68 (3d Cir. 1988) (where the Court
ordered OSHA to expand its rule to cover
additional industries, there was no need to make
separate significant risk findings for those
industries because ‘‘the significant risk requirement
must of necessity be satisfied by a general finding
concerning all potentially covered industries’’).
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necessary and appropriate to achieve
the anticipated reduction in overall risk.
No rulemaking participants
meaningfully disputed OSHA’s
conclusion that the aforementioned
estimates establish a significant risk for
power generation, transmission, and
distribution work. EEI, however, argued
that OSHA has an obligation to make an
independent significant risk showing for
each of the hazards addressed by this
rulemaking (See, for example, Exs. 0227,
0501; see also Ex. 0237 (comments of
the American Forest & Paper
Association).) OSHA does not agree that
it is required to make multiple, hazardspecific significant risk findings.
As OSHA has explained in prior
rulemakings, ‘‘[v]ertical standards [such
as § 1910.269 and subpart V of part
1926] apply specifically to a given
industry’’ or type of work (59 FR 28596
(proposed rule for longshoring and
marine terminals)). They generally
address multiple hazards faced by
employees performing the covered
work. See, for example, 66 FR 5196 (Jan.
18, 2001) (steel erection standards
address, among other hazards, risks
from working under loads, dangers
associated with landing and placing
decking, and falls to lower levels); 62 FR
40142 (July 25, 1997) (standards
covering longshoring and marine
terminals address multiple hazards,
including hazards associated with
manual cargo handling and exposure to
hazardous atmospheres); 52 FR 49592
(Dec. 31, 1987) (standard covering grainhandling facilities includes provisions
related to fire and explosion hazards, as
well as other safety hazards, such as the
danger associated with entering bins,
silos, and tanks). OSHA believes that
vertical ‘‘standards can encourage
voluntary compliance because they are
directed to the particular problems of
[an] industry’’ (59 FR 28596). The
adoption of vertical standards is
recognized as a legitimate exercise of
OSHA’s standard-setting authority
under the OSH Act. See Forging Indus.
Ass’n v. Secretary of Labor (Noise), 773
F.2d 1436, 1455 (4th Cir. 1985) (‘‘[T]he
Agency has determined that a particular
industry should be made the subject of
a vertical standard. . . . That decision
was not arbitrary or capricious . . . .
Nor does the use of a comprehensive
vertical standard amount to a prohibited
special treatment’’).
Although the Agency can identify the
general types of hazards addressed by
its vertical standards, and has done so
in this rulemaking, there is no legal
requirement for hazard-by-hazard
significant risk findings in vertical
standards. First, the DC Circuit Court of
Appeals has already rejected the
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argument ‘‘that Benzene requires that
the agency find that each and every
aspect of its standard eliminates a
significant risk faced by employees.’’
Ethylene Oxide, 796 F.2d at 1502, n. 16.
Once OSHA makes a general finding of
significant risk, the question becomes
whether the requirements of the
standard are reasonably related to the
standard’s purpose. See, for example,
Noise, 773 F.2d at 1447. Second, when
the Supreme Court first construed the
OSH Act as imposing a significant risk
requirement, it spoke in terms of the
Agency making findings about unsafe
workplaces, not individual hazards.
Benzene, 448 U.S. at 642 (‘‘before
promulgating any standard, the
Secretary must make a finding that the
workplaces in question are not safe
[and] a workplace can hardly be
considered ‘unsafe’ unless it threatens
the workers with a significant risk of
harm’’). See also, for example, id.
(framing the ‘‘significant risk’’
requirement as obligating OSHA ‘‘to
make a threshold finding that a place of
employment is unsafe—in the sense that
significant risks are present and can be
eliminated or lessened by a change in
practices’’); Texas Indep. Ginners Ass’n
v. Marshall, 630 F.2d 398, 400 (5th Cir.
1980) (‘‘[t]he Supreme Court recently
ruled that the Act requires OSHA to
provide substantial evidence that a
significant risk of harm arises from a
workplace or employment’’). Third,
courts have held that the OSH Act does
not require the disaggregation of
significant risk analyses along other
lines. See, for example, Lockout/Tagout
II, 37 F.3d at 670 (upholding OSHA’s
decision not to conduct individual
significant risk analyses for various
affected industries); American Dental
Ass’n v. Martin, 984 F.2d 823, 827 (7th
Cir. 1993) (OSHA is not required to
evaluate risk ‘‘workplace by
workplace’’); Associated Builders and
Contractors, 862 F.2d at 68 (‘‘the
significant risk requirement must of
necessity be satisfied by a general
finding concerning all potentially
covered industries’’).
Requiring OSHA to make multiple,
hazard-specific significant risk findings
would place an unwarranted burden on
OSHA rulemaking because of
difficulties in specifically defining each
of the hazards addressed by a vertical
standard.8 Hazards can be defined
8 Indeed, disputes over how to define hazards are
commonplace in enforcement cases under the
general duty clause of the OSH Act. See, for
example, Secretary of Labor v. Arcadian Corp., 20
BNA OSHC 2001 (OSHRC, Sept. 30, 2004);
Secretary of Labor v. Inland Steel Co., 12 BNA
OSHC 1968 (OSHRC, July 30, 1986); Secretary of
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broadly, for example, falling from an
elevation, or more narrowly, for
example, falling from an elevated aerial
lift while performing tree-trimming
work. The outcome of the significant
risk analysis called for by EEI would be
largely (and somewhat arbitrarily)
dependent on where along this vast
spectrum OSHA defined the relevant
dangers.
OSHA reviewed the authority EEI
relied on in support of the purported
requirement for hazard-specific risk
findings, but does not find it persuasive.
First, EEI argued that the Supreme
Court, in its Benzene decision, held that
the Agency had to make separate
significant risk findings for the aircontaminant and dermal-contact
provisions of that standard (Ex. 0227). A
close reading of the decision in that case
reveals no such holding. Instead, the
dermal-contact provisions in that case
were remanded on the same basis that
the air-contaminant provisions were
rejected—namely that the provisions
were not supported by any significant
risk findings. See Benzene, 448 U.S. at
661–62. While the Court did suggest
that OSHA needed to find that a
prohibition on dermal contact was
reasonably necessary and appropriate to
address a significant risk, that is, that
preventing dermal contact would reduce
the overall risk associated with
workplace exposure to benzene, it did
not address whether a single significant
risk finding could ultimately support
both the dermal-contact and aircontaminant provisions in the standard.
Id.
Second, EEI relied on the Eleventh
Circuit’s decision in AFL–CIO v. OSHA
(PELs), 965 F.2d 962 (11th Cir. 1992),
which vacated and remanded OSHA’s
Air Contaminants Standard (Ex. 0227).
That rule set permissible exposure
limits for more than 400 toxic
substances. Although in that case the
court said that OSHA needed to explain
its assessment of risk for each regulated
substance, that rulemaking is readily
distinguished from this final rule. In
PELs, the various regulated substances
were ‘‘unrelated’’ and had ‘‘little [in]
common.’’ 965 F.2d at 972. Here, in
contrast, the various hazards addressed
by this final rule are closely related.
They all arise at power generation,
transmission, and distribution worksites
and jointly contribute to the large
number of injuries and fatalities
suffered by covered workers. OSHA
does not believe that the PELs decision
limits its discretion to adopt provisions
it deems reasonably necessary and
Labor v. Pelron Corp., 12 BNA OSHC 1833 (OSHRC,
June 2, 1986).
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appropriate to abate the existing
electrocution, burn, fall, and other
hazards that, together, result in covered
employees being exposed to an overall
workplace risk that is significant.
Finally, EEI’s reliance on the Agency’s
ergonomics rulemaking is misplaced.
EEI pointed out that OSHA’s risk
assessment in its ergonomics
rulemaking considered only accidents
that resulted from hazards covered by
that standard (Ex. 0227). But this
interpretation offers no support for EEI’s
position, as the risk assessment in this
rulemaking similarly considered only
injuries and fatalities that occurred
during the performance of work covered
by this final rule (Ex. 0080). (See also
Section VI, Final Economic Analysis
and Regulatory Flexibility Analysis,
later in the preamble.)
Although OSHA does not agree that
hazard-specific significant risk findings
are necessary, the Agency believes that
the record supports such findings for
the critical hazards addressed in this
rulemaking—namely electrocutions and
electric shocks, burns from arc flashes,
and falls. The Agency has found that a
significant number of injuries and
fatalities occur every year as a result of
employee exposure to each of these
hazards. (See Section VI, Final
Economic Analysis and Regulatory
Flexibility Analysis, later in the
preamble.) Moreover, as EEI points out,
‘‘most of the hazards’’ addressed in this
rulemaking ‘‘are already covered by the
existing standards that OSHA [is] now
. . . modify[ing] and supplement[ing]’’
(Ex. 0227). Furthermore, some of the
hazards addressed by this rulemaking
are already the subject of generally
applicable hazard-specific horizontal
standards. See, for example, 29 CFR part
1926, subpart K (electrical hazards) and
subpart M (fall hazards). All of these
existing standards were supported by
findings of significant risk, and OSHA
simply concludes that the additional
provisions of this final rule are
reasonably necessary and appropriate to
reduce a substantial portion of the
remaining significant risk at power
generation, transmission, and
distribution worksites.
III. Development of the Final Rule
A. History of the OSHA Standards
OSHA first adopted standards for the
construction of power transmission and
distribution lines and equipment in
1972 (subpart V of 29 CFR part 1926).
OSHA defines the term ‘‘construction
work’’ in 29 CFR 1910.12(b) as ‘‘work
for construction, alteration, and/or
repair, including painting and
decorating.’’ The term ‘‘construction’’ is
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broadly defined in § 1910.12(d) and
existing § 1926.950(a)(1) to include the
original installation of, as well as the
alteration, conversion, and
improvement of electric power
transmission and distribution lines and
equipment.
The general industry standard at 29
CFR 1910.269 applies to the operation
and maintenance of electric power
generation, transmission, and
distribution installations. OSHA
adopted § 1910.269 on January 31, 1994.
That standard is a companion standard
to subpart V of the construction
standards and addresses work to which
subpart V did not apply. When
promulgated, § 1910.269 was also based
on the latest technology and national
consensus standards.
OSHA revised its Electrical Protective
Equipment Standard in § 1910.137 at
the same time § 1910.269 was
promulgated. The revision of § 1910.137
eliminated the incorporation by
reference of national consensus
standards for rubber insulating
equipment and replaced it with
performance-oriented rules for the
design, manufacture, and safe care and
use of electrical protective equipment.
OSHA published a proposed rule (the
subpart V proposal) on June 15, 2005
(70 FR 34822). That document proposed
revising the construction standard for
electric power transmission and
distribution work (29 CFR part 1926,
subpart V) and the general industry
standards for electric power generation,
transmission, and distribution work (29
CFR 1910.269). That document also
proposed a new construction standard
for electrical protective equipment (29
CFR 1926.97) and revisions to the
general industry standards for foot
protection (29 CFR 1910.136) and
electrical protective equipment (29 CFR
1910.137). Public comments were
originally due by October 13, 2005, but
in response to requests from interested
parties, including EEI, OSHA extended
the comment period 90 days to January
11, 2006 (70 FR 59290, Oct. 12, 2005).
OSHA held an informal public hearing
beginning on March 6, 2006, and ending
on March 14, 2006. After the hearing,
interested parties had until May 15,
2006, to submit additional information
and until July 14, 2006, to file
posthearing briefs (Tr. 1415).
On October 22, 2008, OSHA reopened
the record for 30 days to gather
information from the public on specific
questions related to minimum approach
distances (73 FR 62942). EEI requested
a public hearing and an additional 60
days to submit comments on the issues
raised in the reopening notice (Ex.
0530). On September 14, 2009, OSHA
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opened the record for an additional 30
days to receive more comments on
minimum approach distances and
announced a public hearing to be held
on October 28, 2009, addressing the
limited issues raised in the two
reopening notices (74 FR 46958). After
the hearing, interested parties had until
December 14, 2009, to submit additional
information and until February 10,
2010, to file posthearing briefs (Tr2.
199).
The record for this rulemaking
consists of all prehearing comments, the
transcripts of the two public hearings,
all exhibits submitted prior to and
during the two hearings, and
posthearing submissions and briefs.
Administrative Law Judge Stephen
Purcell issued an order closing the
record and certified the record to the
Assistant Secretary of Labor for
Occupational Safety and Health. The
Agency carefully considered the entire
record in preparing this final standard.
B. Relevant Consensus Standards
The National Electrical Safety Code
(American National Standards Institute
(ANSI) Standard ANSI/IEEE C2, also
known as the NESC) contains provisions
specifically addressing electric power
generation, transmission, and
distribution work. ANSI/IEEE C2 does
not, however, address the full range of
hazards covered by this final rule. It is
primarily directed to the prevention of
electric shock, although it does contain
a few requirements for the prevention of
falls and burns from electric arcs.
The American Society for Testing and
Materials (ASTM) has adopted
standards related to electric power
generation, transmission, and
distribution work. ASTM Committee
F18 on Electrical Protective Equipment
for Workers has developed standards on
rubber insulating equipment, climbing
equipment, protective grounding
equipment, fiberglass rod and tube used
in live-line tools, and clothing for
workers exposed to electric arcs.
The National Fire Protection
Association (NFPA) has adopted a
standard on electrical safety for
employees, NFPA 70E, Standard for
Electrical Safety in the Workplace.
Although it does not apply to electric
power generation, transmission, or
distribution installations, the NFPA
standard contains provisions addressing
work near such installations performed
by unqualified employees, that is,
employees who have not been trained to
work on or with electric power
generation, transmission, or distribution
installations. It also contains methods
for estimating heat energy levels from
electric arcs and describes ways to
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protect employees from arc-flash
hazards.
The Institute of Electrical and
Electronic Engineers (IEEE) writes
standards for electric power generation,
transmission, and distribution
installations and for work on those
installations. Many of these standards
have been adopted by ANSI. Among
these IEEE standards are: IEEE Std 516,
IEEE Guide for Maintenance Methods on
Energized Power-Lines, and IEEE Std
1048, IEEE Guide for Protective
Grounding of Power Lines.
OSHA recognizes the important role
consensus standards can play in
ensuring worker safety. A
comprehensive list of consensus
standards relating to electric power
generation, transmission, and
distribution work can be found in
existing Appendix E to § 1910.269.
OSHA proposed to add the same list as
Appendix E to subpart V. OSHA
considered the latest editions of all the
standards listed in Appendix E in the
development of this final rule. Any
substantial deviations from these
consensus standards are explained in
Section V, Summary and Explanation of
the Final Rule, later in this preamble.
C. Advisory Committee on Construction
Safety and Health
Under 29 CFR parts 1911 and 1912,
OSHA must consult with the Advisory
Committee on Construction Safety and
Health (ACCSH or the Committee),
established pursuant to Section 107 of
the Contract Work Hours and Safety
Standards Act (40 U.S.C. 3701 et seq.),
in setting standards for construction
work. Specifically, § 1911.10(a) requires
the Assistant Secretary to provide
ACCSH with a draft proposed rule
(along with pertinent factual
information) and give the Committee an
opportunity to submit
recommendations. See also § 1912.3(a)
(‘‘[W]henever occupational safety or
health standards for construction
activities are proposed, the Assistant
Secretary [for Occupational Safety and
Health] shall consult the Advisory
Committee.’’).
OSHA has a long history of consulting
with ACCSH on this rulemaking. On
May 25, 1995, OSHA took a draft of the
proposed construction standards to
ACCSH, providing the Committee with
a draft of the proposal and with a
statement on the need to update the
standards. The Committee formed a
workgroup to review the materials, and
the workgroup provided comments to
OSHA. The Agency gave a status report
on the proposal to the Committee on
August 8, 1995, and an updated draft of
the proposal to ACCSH on December 10,
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1999. On February 13, 2003, OSHA gave
ACCSH another status report and
summarized the major revisions it had
made to the proposal. On May 22, 2003,
OSHA provided the Committee with the
same copy of the draft proposal that had
been provided to the small entity
representatives who were participating
in the Small Business Regulatory
Enforcement and Fairness Act
(SBREFA) proceedings, which were
being conducted at that time. OSHA
also explained the major issues being
raised by the small entity
representatives on the draft proposal.
On May 18, 2004, ACCSH gave the
Agency formal recommendations on the
proposal. OSHA sought ACCSH’s
recommendations on the proposal
generally, as well as on issues
specifically related to host employercontractor communications and flameresistant clothing. ACCSH voted
unanimously that: (1) The construction
standards for electric power
transmission and distribution work
should be the same as the general
industry standards for the same type of
work; (2) it was necessary to require
some safety-related communications
between host employers and
contractors; and (3) employees need to
be protected from hazards posed by
electric arcs through the use of flameretardant clothing. ACCSH
recommended, by unanimous vote, that
OSHA issue its proposal, consistent
with these specific recommendations.9
EEI suggested that OSHA had to seek
additional input from ACCSH if it
decided to rely on the recent work of the
IEEE technical committee responsible
for revising IEEE Std 516, which has not
been presented to ACCSH, in
developing the final rule’s minimum
approach-distance provisions (Tr2. 18–
19). EEI is not correct. In making its
assertion, EEI relies on Nat’l
Constructors Ass’n. v. Marshall (Nat’l
Constructors), 581 F.2d 960 (D.C. Cir.
1978). EEI’s reliance on this case is
misplaced. Although the court stated
that the OSH Act and OSHA’s
procedural regulations (29 U.S.C.
655(b)(1); 29 CFR 1911.10(a)) place ‘‘a
‘stricter’ requirement on when, and how
often, the agency must utilize the
advisory committee procedure than
does the [Administrative Procedure Act
(APA)] with respect to public comment
during informal rulemaking,’’ id. at 970,
that statement in the decision is
nonprecedential dicta. The court did
not ‘‘decide how much stricter the
requirement is’’ because, the court
9 ACCSH transcript for May 18, 2004, pages 224–
239. This document can be viewed in the OSHA
Docket Office or online at https://www.osha.gov.
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concluded, the rule at issue did not
meet ‘‘even the APA’s . . . standard.’’
Id. at 971 n.27. As such, the case stands,
at most, for the proposition that OSHA
must return to ACCSH where the final
rule at issue does not meet the APA’s
‘‘logical outgrowth’’ test.
OSHA’s consultation with ACCSH in
this rulemaking was consistent with the
Nat’l Constructors decision. The Nat’l
Constructors court stated that OSHA
had to engage in further consultation
with ACCSH regarding its ground-fault
circuit protection standard where the
final rule recognized ‘‘assured
equipment grounding conductor
programs’’ as a method of compliance,
but ACCSH had never had the
opportunity to comment on that
particular form of employee protection.
The DC Circuit concluded that the
compliance program in question was
neither presented to ACCSH, nor
‘‘gr[e]w logically out of anything that
was presented to, or heard from, the
Committee.’’ Id. at 970—971. In this
Subpart V rulemaking, in contrast, the
basic requirement to adhere to
minimum approach distances was
presented to ACCSH. (See, for example,
ACCSH Docket ACCSH 1995–2.) The
Agency is simply refining the method
used to establish the minimum
approach distances 10 in light of
technical progress that has been made
since the proposal was reviewed by
ACCSH. (For a complete discussion of
the minimum approach-distance
requirements and OSHA’s rationale for
adopting them, see the summary and
explanation for final § 1926.960(c)(1), in
Section V, Summary and Explanation of
the Final Rule, later in this preamble.)
In any event, ACCSH had an
opportunity to comment on whether
OSHA should rely on the work of the
IEEE committee generally. ACCSH knew
that OSHA might base the minimum
approach distances for subpart V on
existing § 1910.269. (See, for example,
Exhibit 12 in Docket ACCSH 1995–2
and Exhibit 101–X in Docket ACCSH
1995–3.) In fact, ACCSH ultimately
concluded in its recommendation that
the construction standards for electric
power transmission and distribution
work should be the same as the general
industry standards for the same type of
work. As existing § 1910.269’s
minimum approach-distance
requirements were derived from IEEE
Std 516 (59 FR 4320, 4382–4384 (Jan.
31, 1994)), ACCSH was on notice that
the work of the IEEE 516 committee
10 The basic equation for computing minimum
approach distances in the final rule is the same as
the one used in existing § 1910.269 and in the draft
proposal submitted to ACCSH.
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might be used by the Agency in
formulating the minimum approachdistance requirements for this final rule.
That ACCSH did not specifically pass
on the question of whether OSHA
should derive its minimum approachdistance requirements from work done
in the formulation of an IEEE standard
that was not yet issued at the time of the
ACCSH consultation is of no
consequence. The OSH Act and OSHA’s
procedural regulation (29 U.S.C.
655(b)(1); 29 CFR 1911.10(a)) ‘‘make
clear that the Assistant Secretary need
only supply whatever information he
has available to him at the time he
submits his proposal to the Committee.’’
Nat’l Constructors, 581 F.2d at 968. As
the Nat’l Constructors Court recognized,
‘‘by designing the Advisory Committee
option as a procedural step that must
precede public notice, comment, and
the informal hearing, [Congress]
assumed that the Committee would not
be provided with all information that
the Labor Department eventually
developed on the subject.’’ Id. at 968
n.16. Thus, OSHA’s action in the final
rule is consistent with Nat’l
Constructors.
IV. Legal Authority
The purpose of the OSH Act, 29
U.S.C. 651 et seq., is ‘‘to assure so far
as possible every working man and
woman in the Nation safe and healthful
working conditions and to preserve our
human resources.’’ 29 U.S.C. 651(b). To
achieve this goal, Congress authorized
the Secretary of Labor to promulgate
and enforce occupational safety and
health standards. 29 U.S.C. 654, 655(b),
658.
A safety or health standard ‘‘requires
conditions, or the adoption or use of one
or more practices, means, methods,
operations, or processes, reasonably
necessary or appropriate to provide safe
or healthful employment and places of
employment.’’ 29 U.S.C. 652(8). A safety
standard is reasonably necessary or
appropriate within the meaning of 29
U.S.C. 652(8) if:
• It substantially reduces a significant
risk of material harm in the workplace;
• It is technologically and
economically feasible;
• It uses the most cost-effective
protective measures;
• It is consistent with, or is a justified
departure from, prior Agency action;
• It is supported by substantial
evidence; and
• It is better able to effectuate the
purposes of the OSH Act than any
relevant national consensus standard.
Lockout/Tagout II, 37 F.3d at 668. In
addition, safety standards must be
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20325
highly protective. See, for example, id.
at 669.
A standard is technologically feasible
if the protective measures it requires
already exist, can be brought into
existence with available technology, or
can be created with technology that can
reasonably be expected to be developed.
See, for example, American Iron and
Steel Inst. v. OSHA (Lead II), 939 F.2d
975, 980 (D.C. Cir. 1991) (per curiam).
A standard is economically feasible
when industry can absorb or pass on the
costs of compliance without threatening
industry’s long-term profitability or
competitive structure. See, for example,
American Textile Mfrs. Inst. v. Donovan,
452 U.S. 490, 530 n. 55 (1981); Lead II,
939 F.2d at 980. A standard is cost
effective if the protective measures it
requires are the least costly of the
available alternatives that achieve the
same level of protection. See, for
example, Lockout/Tagout II, 37 F.3d at
668.
Section 6(b)(7) of the OSH Act
authorizes OSHA to include among a
standard’s requirements labeling,
monitoring, medical testing, and other
information-gathering and informationtransmittal provisions. 29 U.S.C.
655(b)(7). Finally, the OSH Act requires
that when promulgating a rule that
differs substantially from a national
consensus standard, OSHA must
explain why the promulgated rule is a
better method for effectuating the
purposes of the Act. 29 U.S.C. 655(b)(8).
Deviations from relevant consensus
standards are explained elsewhere in
this preamble.
V. Summary and Explanation of the
Final Rule
OSHA is adopting a new construction
standard on electrical protective
equipment, 29 CFR 1926.97, and is
revising the standard on the
construction of electric power
transmission and distribution lines and
equipment, 29 CFR part 1926, subpart
V. The Agency is also revising the
general industry counterparts to these
two construction standards, 29 CFR
1910.137 and 1910.269, respectively.
Finally, OSHA is revising its general
industry standard on foot protection, 29
CFR 1910.136, to require employers to
ensure that each affected employee uses
protective footwear when the use of
protective footwear will protect the
affected employee from an electrical
hazard, such as a static-discharge or
electric-shock hazard, that remains after
the employer takes other necessary
protective measures.
This section discusses the important
elements of the final rule, explains the
individual requirements, and explains
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any differences between the final rule
and existing standards. This section also
discusses issues that were raised at the
two public hearings, significant
comments received as part of the
rulemaking record, and substantive
changes from the language of the
proposed rule. Unless otherwise noted,
paragraph references in the summary
and explanation of the final rule fall
under the section given in the heading
for the discussion. For example, except
as otherwise noted, paragraph
references in V.A, Section 1926.97,
Electrical Protective Equipment, are to
paragraphs in final § 1926.97. Except as
noted, the Agency has carried proposed
provisions into the final rule without
substantive change.
The final rule contains several
differences from the proposal and
existing §§ 1910.137 and 1910.269 that
are purely editorial and nonsubstantive.
For example, the Agency amended the
language of some provisions to shift
from passive to active voice, thereby
making the standard easier to read.
OSHA does not discuss explicitly in the
preamble all of these differences. The
purpose of these differences, unless
otherwise noted, is to clarify the final
standard.
A. Section 1926.97, Electrical Protective
Equipment
Workers exposed to electrical hazards
face a risk of death or serious injury
from electric shock. According to BLS,
there were 192 and 170 fatalities
involving contact with electric current
in 2008 and 2009, respectively (https://
www.bls.gov/iif/oshwc/cfoi/cftb0240.pdf
and https://www.bls.gov/iif/oshwc/cfoi/
cftb0249.pdf). About half of these
fatalities (89 in both years) occurred in
construction (id.).11
The use of properly designed,
manufactured, and cared-for electrical
protective equipment helps protect
employees from this risk. Therefore,
OSHA is issuing final § 1926.97,
Electrical protective equipment, which
addresses the design, manufacture, and
proper care of electrical protective
equipment. In addition, OSHA is
revising existing § 1910.137, which also
contains provisions addressing the
design, manufacture, and proper care of
electrical protective equipment. For
reasons described at length in this
section of the preamble, OSHA
concludes that the final rule will be a
more effective means of protecting
employees from the risk of electric
shock than existing OSHA standards.
11 Similar data are available at https://
www.bls.gov/iif/oshcfoi1.htm#2009 for each year
back to 2003.
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The existing requirements for
electrical protective equipment in
construction work are in
§ 1926.951(a)(1), which only applies to
the construction of electric power
transmission and distribution lines and
equipment. However, employers
throughout the construction industry
use electrical protective equipment, and
OSHA believes that provisions for
electrical protective equipment, as
specified by final § 1926.97, should
apply, not only to electric power
transmission and distribution work, but
to all construction work. Therefore,
OSHA is issuing new § 1926.97,
Electrical protective equipment, which
applies to all construction work.
Existing § 1926.951(a)(1) incorporates
by reference the following six American
National Standards Institute (ANSI)
standards:
Item
ANSI Standard
Rubber insulating gloves
Rubber matting for use
around electric apparatus.
Rubber insulating blankets.
Rubber insulating hoods
Rubber insulating line
hose.
Rubber insulating
sleeves.
J6.6–1971
J6.7–1935
(R1971)
J6.4–1971
J6.2–1950
(R1971)
J6.1–1950
(R1971)
J6.5–1971
These standards contain detailed
specifications for manufacturing,
testing, and designing electrical
protective equipment. However, these
standards have undergone several
revisions since the 1971 publication
date of existing subpart V and are now
seriously out of date. Following is a
complete list of the corresponding
current national consensus standards:
ASTM D120–09, Standard
Specification for Rubber Insulating
Gloves.
ASTM D178–01 (Reapproved 2010),
Standard Specification for Rubber
Insulating Matting.
ASTM D1048–12, Standard
Specification for Rubber Insulating
Blankets.
ASTM D1049–98 (Reapproved 2010),
Standard Specification for Rubber
Insulating Covers.
ASTM D1050–05 (Reapproved 2011),
Standard Specification for Rubber
Insulating Line Hose.
ASTM D1051–08, Standard
Specification for Rubber Insulating
Sleeves.
Additionally, there are now standards
on the in-service care of insulating line
hose and covers (ASTM F478–09),
insulating blankets (ASTM F479–06
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(2011)), and insulating gloves and
sleeves (ASTM F496–08), which OSHA
did not incorporate or reference in
existing § 1926.951(a)(1).12
OSHA derived proposed new
§ 1926.97 from these national consensus
standards, but drafted it in performance
terms. OSHA is carrying this approach
forward into the final rule. The final
rule relies on provisions from the
consensus standards that are
performance based and necessary for
employee safety, but the final rule does
not contain many of the detailed
specifications from those standards.
Thus, the final rule will provide greater
flexibility for compliance.
BGE commented that OSHA’s
performance-based approach leaves the
standards ‘‘vague’’ and creates
‘‘opportunities for unsafe practices’’ (Ex.
0126).
OSHA disagrees with this comment
for the following reasons.
The Agency recognizes the
importance of the consensus standards
in defining basic requirements for the
safe design and manufacture of
electrical protective equipment for
employees. To this end, OSHA will
allow employers to comply with the
final rule by following specific
provisions in the consensus standards.
OSHA believes that the option of
following these specific provisions
addresses the commenter’s concern
about vagueness.
However, OSHA determined that it
would be inappropriate to adopt the
consensus standards in toto in this
rulemaking. First, each of the currently
referenced standards has undergone
several revisions since OSHA adopted
the standards in existing
§ 1926.951(a)(1). Because of the
continual process by which the
consensus standards development
organizations periodically revise their
consensus standards, any specific
editions that OSHA might adopt likely
would be outdated within a few years.
Additionally, since OSHA’s rulemaking
process is lengthy, it would not be
practical for OSHA to revise its
standards as often as necessary to keep
pace with the changes in the consensus
12 The relevant ASTM standards are in the record
as Exs. 0048, 0049, 0050, 0051, 0066, 0067, 0068,
0069, 0070. In several cases, the version of the
consensus standard in the record is older than the
version listed in the preamble. However, OSHA
based final §§ 1926.97 and 1910.137 only on the
ASTM documents and other data in the record. The
preamble lists editions of the consensus standards
not in the record because OSHA evaluated them for
consistency with the final rule. OSHA determined
that these later ASTM standards conform to the
requirements of final §§ 1926.97 and 1910.137. See
the discussion of the notes following paragraphs
(a)(3)(ii)(B) and (c)(2)(ix) for the significance of this
determination.
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standards. Final § 1926.97 is flexible
enough to accommodate changes in
technology, obviating the need for
constant revision. Wherever possible,
OSHA wrote the final rule in
performance terms to allow alternative
methods of compliance that provide
comparable safety to employees.
Another difficulty with incorporating
the consensus standards by reference is
that they contain details that go beyond
the scope of the OSHA standard and are
not directly related to employee safety.
In final § 1926.97, OSHA relied only on
consensus standard provisions that are
relevant to employee safety in the
workplace. Furthermore, to make the
requirements easier for employers and
employees to use and understand,
OSHA adopted language in the final
rule that is simpler than that in the
consensus standards. Because all
relevant requirements are in the text of
the regulations, employers will not need
to refer to the consensus standards to
determine their obligations under final
§ 1926.97. Although OSHA is no longer
incorporating the consensus standards
by reference, notes throughout the rule
clarify that OSHA will deem
compliance with the consensus
standards listed in the notes to be
compliance with the performance
requirements of final § 1926.97.
OSHA notes that it recently decided
not to adopt a proposed performancebased approach when it revised the
design requirements contained in
several personal protective equipment
standards (74 FR 46350, Sept. 9, 2009).
In issuing that final rule, OSHA
reasoned that ‘‘widespread opposition’’
to, and misunderstanding of, the
proposal indicated ‘‘possible
misapplication . . . if adopted’’ (74 FR
46352).
This rationale does not apply to this
rulemaking. First, there was no
widespread opposition to the proposed
performance-based approach in this
rulemaking. A number of commenters
did request that OSHA deem employers
that are in compliance with all future
revisions of the listed consensus
standards as being in compliance with
the final rule (see, for example, Exs.
0156, 0180, 0183, 0202, 0206, 0229,
0231, 0239). The Agency believes that
the performance-based approach it
adopts in final § 1926.97 will provide
these commenters with the flexibility
they requested by permitting employers
to follow future versions of consensus
standards so long as those future
versions meet the final rule’s
performance-based criteria. Second,
OSHA adopted a performance-based
approach when it previously revised
existing § 1910.137 in 1994 (59 FR
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4323–4325). Several participants in the
1994 rulemaking supported a
performance-based approach (59 FR
4324). Third, OSHA believes that
harmonizing § 1926.97 and § 1910.137
will reduce misapplication by the
regulated community and, thereby,
reduce the risk of electric shock.
Promulgating inconsistent standards
would increase misapplication by the
regulated community and,
consequently, increase the risk of
electric shock. Finally, OSHA has had
no difficulty enforcing § 1910.137 since
issuing it in 1994.
Regarding the commenters’ requests
that OSHA deem employers that are in
compliance with all future revisions of
the listed consensus standards as being
in compliance with the final rule, OSHA
has no basis on which to find that future
revisions of the consensus standards
will provide suitable guidance for
compliance with the performance
criteria of the final rule. Revised
consensus standards may or may not
meet the final rule’s performance
criteria. If a revised consensus standard
does not satisfy this final rule’s
performance criteria, however, the
Agency may consider compliance with
that consensus standard to be a de
minimis condition if the consensus
standard clearly provides protection
equal to, or greater than, the protection
provided by § 1926.97.13
An employer seeking to rely on an
updated consensus standard may
evaluate for itself whether the
consensus standard meets the
performance criteria contained in final
§ 1926.97. An employer that is unsure
about whether a revised consensus
standard meets the OSHA standard’s
performance criteria may seek guidance
from OSHA. If a revised consensus
standard does not appear to meet the
OSHA standard’s performance criteria,
but the employer nonetheless wants to
follow the revised consensus standard,
the employer should seek guidance from
OSHA as to whether the Agency would
consider an employer’s following the
13 De
minimis conditions are conditions in which
an employer implemented a measure different from
one specified in a standard, but that has no direct
or immediate relationship to safety or health. The
Agency does not issue citations or penalties for de
minimis conditions, nor is the employer required to
bring the workplace into compliance, that is, there
are no abatement requirements. Pursuant to OSHA’s
de minimis policy, which is set forth in OSHA
Instruction CPL 02–00–148 (‘‘Field Operations
Manual’’), a de minimis condition exists when an
employer complies with a consensus standard
rather than with the standard in effect at the time
of the inspection and the employer’s action clearly
provides equivalent or more effective employee
protection.
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revised consensus standard to be a de
minimis condition.14
Some rulemaking participants asked
OSHA to provide the applicable
consensus standards to employers at no
cost. (See, for example, Exs. 0156, 0161,
0183, 0202, 0206, 0229, 0231, 0233; Tr.
1287–1288.) For instance, Mr. Terry
Williams with the Electric Cooperatives
of South Carolina stated: ‘‘If OSHA is to
rely on procedures that it does not
describe in full, . . . the agency should
provide a cost-free way for employers to
review these procedures to make sure
they are following them’’ (Ex. 0202). Mr.
Don Adkins with Davis H. Elliot
Construction Co. stated that the ‘‘cost of
securing and reviewing these voluntary
standards place[s] a financial burden on
small employers’’ (Ex. 0156).
OSHA is rejecting these requests. The
Agency stated the rule in performancebased terms, which allows employers
flexibility in complying with the rules.
The Agency understands that employers
may want additional guidance in terms
of precise procedures or detailed
specifications to follow. Final § 1926.97
references relevant consensus standards
to provide such additional guidance, but
those standards are not mandatory.
In any event, even when OSHA
incorporates consensus standards by
reference, the Agency does not provide
those consensus standards to employers
at no cost. Many consensus standards
are copyrighted documents; and, in
those cases, the copyright holder has
certain legal rights regarding the public
distribution of those documents. Note
that some consensus standards
development organizations, for
example, NFPA, do provide free, viewonly access to their standards (https://
www.nfpa.org/
itemDetail.asp?categoryID=
279&itemID=18123
&URL=Codes%20&%20Standards/
Code%20development%20process/
Online%20access).15 OSHA also will
continue to explore other ways of
informing the regulated community
14 Note that this approach applies to the use of
any consensus standard referenced in the final rule.
Moreover, the same principles described with
respect to subsequent versions of the consensus
standards also apply to earlier versions of the
consensus standards.
15 For instance, NFPA 70E, Standard for
Electrical Safety in the Workplace, one of the
documents listed in Appendix G to Subpart V,
described later in this section of the preamble, is
available at https://www.nfpa.org/aboutthecodes/
AboutTheCodes.asp?DocNum=70E&cookie_test=1.
Select either the 2009 or 2012 edition from the
drop-down box labeled ‘‘Edition to display’’ and
click the link labeled ‘‘View [selected] edition
online.’’ Note that registration with NFPA is
required to view the standard.
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about applicable compliance obligations
specified by the final rule.
Moreover, employers can often rely
on the assurances of third parties that
equipment or test methods meet the
listed consensus standards. First, OSHA
expects that employers will typically get
the assurance of manufacturers that
electrical protective equipment is
capable of withstanding the appropriate
electrical proof tests required by final
paragraphs (a) and (b). In this regard, an
employer can simply look for
equipment labeled as meeting the listed
consensus standards. Manufacturers
attest, through such a label, typically
required by the relevant consensus
standard, that their equipment passed
the requisite tests.
Second, it is OSHA’s understanding
that many employers, particularly small
employers, do not test their own
equipment to determine whether
employees can use the equipment, as
required by final paragraph (c). Instead,
these employers send the equipment to
an electrical laboratory for testing (see,
for example, the testimony of Mr. Frank
Brockman of Farmers Rural Electric
Cooperative Corporation about the use
of testing laboratories, Tr. 1301–1302). It
is OSHA’s understanding that, as a
matter of practice, such laboratories
follow the test methods in the
applicable consensus standards for
testing a wide range of products (see, for
example, Ex. 0211).16 To determine
whether employees can use the
equipment in accordance with final
paragraph (c), employers can rely on the
assurance of these testing laboratories
that they followed the listed consensus
standards, as well as the requirements of
OSHA’s standard.
OSHA expects that, when consensus
standards development organizations
revise their consensus standards,
manufacturers’ labels will certify that
the equipment meets the latest
consensus standards, and that testing
laboratories will use the test methods in
the latest consensus standards, rather
than the consensus standards listed in
the notes. OSHA is sympathetic to
concerns that employers, especially
small businesses, do not have the
resources to purchase and check
whether revised consensus standards
meet the final rule’s performance
criteria. As discussed previously, an
employer that does not have the
resources to purchase and review an
updated consensus standard (indeed,
any employer) may request guidance
from OSHA on whether compliance
16 When a question arises as to the validity of a
test method a laboratory is using, OSHA will
investigate the validity of the method.
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with an updated consensus standard
would conform to this final rule or bring
the employer within OSHA’s de
minimis policy.
In the final rule, OSHA reworded the
headings for paragraphs (a), (b), and (c)
to more accurately reflect the content of
the respective paragraphs. Paragraph
(a). Paragraph (a) of § 1926.97 addresses
the design and manufacture of the
following types of rubber insulating
equipment: Blankets, matting, covers,
line hose, gloves, and sleeves.17
(Paragraph (b) of § 1926.97 contains
general requirements for other types of
insulating equipment (see the
discussion of this paragraph later in this
section of the preamble).) Paragraphs (a)
and (c) of proposed § 1926.97 were
based on existing § 1910.137(a) and (b);
however, the proposal added Class 00
equipment to the classes addressed by
the existing provisions to reflect the
coverage of this new class of equipment
in the consensus standards (Exs. 0048,
0051). This class of electrical protective
equipment is used with voltages of 500
volts or less. OSHA received no
comments on the proposed addition of
Class 00 electrical protective equipment.
Paragraph (a)(1)(i), which is being
adopted without change from the
proposal, requires blankets, gloves, and
sleeves to be manufactured without
seams. This method of making the
protective equipment minimizes the
chance that the material will split.
Because they are used when workers
handle energized lines, gloves and
sleeves are the only defense an
employee has against electric shock.
Additionally, the stresses placed on
blankets, gloves, and sleeves by the
flexing of the rubber during normal use
could cause a seam to separate from
tensile or shear stress.
The prohibition on seams does not
apply to the other three types of
electrical protective equipment covered
by paragraph (a) (covers, line hose, and
matting). These types of equipment
generally provide a more indirect form
of protection because they insulate the
live parts from accidental, rather than
intended, contact. Moreover, they are
not usually subject to similar amounts
or types of flexing and, thus, are not
subject to the same stress.18
17 The language in proposed paragraph (a) has
been editorially revised in the final rule to make it
clearer that the paragraph applies to rubber
insulating equipment only.
18 Flexing can cause different types of stress on
rubber, including tensile, compression, and shear
stress. Rubber insulating line hose and covers are
subject to the greatest amount of flexing while
employees are installing them on an energized part.
However, employees install this equipment either
with live-line tools or while wearing rubber
insulating gloves and sleeves. Thus, when seam
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Paragraph (a)(1)(ii), which is being
adopted with one modification from the
proposal, requires electrical protective
equipment to be marked to indicate its
class and type. The class marking
indicates the voltage with which the
equipment can be used; 19 the type
marking indicates whether the
equipment is ozone resistant. These
markings enable employees to know the
uses and voltages for which the
equipment is suited. This provision also
permits equipment to contain other
relevant markings, for example, the
manufacturer’s name, the size of the
equipment, or a notation that the
equipment is manufactured in
accordance with the relevant consensus
standards.
Proposed paragraphs (a)(1)(ii)(G) and
(a)(1)(ii)(H) would have required rubber
insulating equipment ‘‘other than
matting’’ to be marked as Type I or Type
II to indicate whether or not it was
ozone-resistant. Mr. James Thomas,
President of ASTM International,
submitted comments recommending
that the quoted language be deleted
from these paragraphs because the ‘‘type
classification denotes the manufacturing
material being either Nonresistant to
Ozone (Type I) or Resistant to Ozone
(Type II) and applies to all [rubber
insulating equipment], including
[m]atting’’ (Ex. 0148).
OSHA agrees that the ASTM
standards require matting to be marked
with the type to indicate whether or not
it is ozone-resistant, and the Agency has
adopted the commenter’s
recommendation in the final rule.
Mr. Leo Muckerheide of Safety
Consulting Services recommended that
OSHA require marking the maximum
use voltage on electrical protective
equipment, stating:
Many electrical workers work with
multiple voltages and are infrequent users of
electrical protective equipment. Therefore,
expecting them to remember which class to
use with which voltage is a potentially
hazardous problem. This problem can be
easily eliminated by having the maximum
use voltage marked on the electrical
protective equipment. [Ex. 0180]
OSHA rejects this recommendation.
First, workers using electrical protective
equipment receive training that ensures
that they know which class of
equipment to use on which voltage. The
separation is likely, the employee is protected by
other means.
Rubber insulating matting is generally laid on the
floor and is not subject to the type of flexing that
is likely to cause separation.
19 The maximum use voltages for individual
classes of equipment are provided in Table E–4,
discussed under the summary and explanation for
paragraph (c)(2)(i), infra.
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record demonstrates that most of the
workers covered by § 1910.269 and
subpart V are highly trained (see, for
example, Tr. 1228) and use electrical
protective equipment to work on
energized lines on a regular, often daily,
basis (see, for example, Tr. 394, 889,
1218–1219). Furthermore, several OSHA
standards require training for employees
working on or near exposed energized
parts, when electrical protective
equipment would also be required. For
instance, final §§ 1910.269(a)(2)(ii)(D)
and 1926.950(b)(2)(iv) require training
in the use of electrical protective
equipment for qualified employees
performing electric power generation,
transmission, and distribution work.
Paragraph (c)(2) of § 1910.333 contains a
similar requirement for workers
performing other types of general
industry electrical work. Paragraph
(b)(2) of § 1926.21 contains training
requirements for workers performing
construction work. Although this
requirement is more general than the
training requirement in this final
standard, § 1926.21 requires training in
OSHA standards applicable to the
employee’s work environment.
Second, electrical protective
equipment meeting the applicable
consensus standards is manufactured
with the Class ratings included, but
generally without labels for maximum
use voltages. (See, for example, Exs.
0048, 0049, 0050, 0066, 0067, 0068.)
Requiring electrical protective
equipment to be marked with its
maximum use voltage would likely
force employers to mark the equipment
themselves. OSHA believes that the
permanent class-rating marking placed
on electrical protective equipment by
the manufacturer provides adequate
information and is less likely to wear off
over the useful life of the equipment
than any marking put in place by an
employer. Thus, the Agency concludes
that a requirement for marking the
maximum use voltage on electrical
protective equipment is unnecessary.
Mr. Frank Owen Brockman,
representing Farmers Rural Electric
Cooperative Corporation, recommended
that OSHA also require that the
markings include the company testing
the equipment, the test date, and owners
of the equipment (Ex. 0173). He did not
explain how including this additional
information in the markings would
better protect employees. Moreover,
although requiring the employer to note
the date equipment is tested does
enhance worker protection, final
paragraph (c)(2)(xii) of § 1926.97
addresses this matter by requiring the
employer to certify that equipment has
successfully passed the periodic testing
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required by the final rule and by
requiring this certification to identify
the equipment that passed the test and
the date it was tested. OSHA agrees with
Mr. Brockman that keeping workers
aware of the date of last testing would
enhance worker protection. Therefore,
OSHA revised the language in final
paragraph (c)(2)(xii) to also require that
the certification required by the rule be
made available to employees or their
authorized representatives.
It should be noted that, although not
required, the markings suggested by Mr.
Muckerheide and Mr. Brockman are
permitted under paragraph (a)(1)(ii)(I).
Paragraph (a)(1)(iii) requires all
markings to be nonconductive and to be
applied so as not to impair the
insulating properties of the equipment.
OSHA did not receive any comments on
this provision in the proposal and has
carried it forward without change into
the final rule. This requirement ensures
that no marking interferes with the
protection to be provided by the
equipment.
Paragraph (a)(1)(iv), which is being
adopted without change from the
proposal, requires markings on gloves to
be confined to the cuff area.20 As OSHA
explained in the preamble to the
proposed rule, markings in other areas
could possibly wear off (70 FR 34828).
Moreover, having the markings in one
place will allow the employee to
determine the class and type of glove
quickly. Finally, as discussed later in
this section of the preamble, final
paragraph (c)(2)(vii) requires that rubber
gloves normally be worn under
protector gloves. Because a protector
glove is almost always shorter than the
corresponding rubber glove with which
it is worn, and because the cuff of the
protector glove can easily be pulled
back without removal, it is easy to see
markings on the cuff portion of the
rubber glove beneath. Any marking
provided on the rubber glove in an area
outside of the cuff could not be seen
with the protector glove in place.
Paragraph (a)(2) of final § 1926.97
contains electrical requirements for
rubber insulating blankets, matting, line
hose, gloves, and sleeves. As previously
discussed, this provision uses
performance language, and does not
contain a lengthy discussion of specific
test procedures.
Paragraph (a)(2)(i), which is being
carried forward from the proposed rule,
requires electrical protective equipment
to be capable of withstanding the ac
proof-test voltages in Table E–1 or the
dc proof-test voltages in Table E–2 of
20 The cuff area is the area near the reinforced
edge of the glove.
PO 00000
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20329
the standard.21 The proof-test voltages
listed in these tables have been derived
from the current ASTM standards,
which also contain detailed test
procedures that can be used to
determine whether electrical protective
equipment is capable of withstanding
these voltages. As previously discussed,
these details were not included in the
proposed rule, and this approach is
being carried forward in the final rule.
Paragraph (a)(2)(i)(A) replaces those
details with a performance-oriented
requirement that any proof test can be
used as long as it reliably indicates that
the equipment can withstand the prooftest voltage involved.
Mr. Muckerheide with Safety
Consulting Services stated that the
standard for rubber insulating gloves,
ASTM D120, lists a 280-millimeter
glove instead of the 267-millimeter
glove listed in Table E–1 in the
proposed rule (Ex. 0180). He
recommended making OSHA’s standard
consistent with the ASTM standard or
explaining the difference in the
standard.
OSHA is revising Table E–1 from the
proposal in response to this comment.
OSHA based proposed Table E–1 on
Table I–2 in existing § 1910.137, which,
in turn, was based on the 1987 edition
of ASTM D120. Section 10.3.1 of ASTM
D120–1987 lists four standard lengths
for Class 0 rubber insulating gloves: 279,
356, 406, and 457 millimeters. Table 2
in that edition, however, listed 267
millimeters as the shortest length glove
even though the shortest standard
length was 279 millimeters.
Unlike the 1987 edition of the
consensus standard, the latest edition,
ASTM D120–2009, rounds up the
standard metric sizes. Thus, the relevant
consensus standards for rubber
insulating gloves list four standard sizes
of 280, 360, 410, and 460 millimeters for
Classes 00, 0, 1, 2, 3, and 4 gloves. The
table in the 2009 edition of the
consensus standard corresponding to
Table 2 in the 1987 edition lists a 280millimeter glove as the shortest one.
Based on this information, OSHA
concludes that the appropriate length
for the shortest glove is 280 millimeters.
In addition, the Agency does not
consider the difference between the 280millimeter length recommended by Mr.
21 Existing § 1910.137 contains Table I–2 through
Table I–6, and the proposal did not redesignate
those tables. The final rule revises all of § 1910.137
so as to redesignate the tables, starting with Table
I–1. Consequently, existing Table I–2 corresponds
to Table I–1 in the final rule, existing Table I–3
corresponds to Table I–2 in the final rule, existing
Table I–4 corresponds to Table I–3 in the final rule,
existing Table I–5 corresponds to Table I–4 in the
final rule, and existing Table I–6 corresponds to
Table I–5 in the final rule.
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Muckerheide and the 267-millimeter
proposed length to be substantial. The
1987 and 2009 editions of the consensus
standard each permit a glove to vary
from the standard length by as much as
13 millimeters. Thus, a 280-millimeter
glove can be as short as 267 millimeters.
However, to ensure consistency with the
latest consensus standard, OSHA is
adopting, in Table E–1, both the 280millimeter glove length in place of the
proposed 267-millimeter length and the
rounded-up metric sizes, as listed in the
latest edition of the consensus standard.
Paragraph (a)(2)(i)(B), which is being
adopted as proposed, requires the prooftest voltage to be applied continuously
for 1 minute for insulating matting and
3 minutes for other insulating
equipment. These times are derived
from on the proof-test times given in the
ASTM design standards and are
appropriate for testing the design
capabilities of electrical protective
equipment.
Paragraph (a)(2)(i)(C), which is being
adopted as proposed, requires rubber
insulating gloves to be capable of
withstanding the ac proof-test voltage
indicated in Table E–1 of the standard
after a 16-hour water soak. If rubber
insulating gloves absorb water, a
reduction in insulating properties will
result. Electrical work is sometimes
performed in the rain, and an
employee’s perspiration is often present
while the gloves are in use, so water
absorption is a critical property. The
soak test is needed to ensure that rubber
insulating gloves can withstand the
voltage involved under these
conditions.
It should be noted that the soak test
is a separate test from the initial proof
test. Gloves must be capable of passing
both tests.
Paragraph (a)(2)(ii), which is being
adopted as proposed, prohibits the 60hertz ac proof-test current from
exceeding the values specified in Table
E–1 at any time during the test period.
The currents listed in the table have
been taken from ASTM D120–09. This
provision in the final rule is important
because, when an ac proof test is used
on gloves, the resulting proof-test
current gives an indication of the
validity of the gloves’ make-up, the
dielectric constant of the type of
material used, its thickness, and the
total area under test.
Under paragraph (a)(2)(ii)(A), which
is being adopted without change from
the proposal, the maximum current for
ac voltages at frequencies other than 60
hertz is computed from the direct ratio
of the frequencies. This provision
ensures that maximum current is
equivalent for varying frequencies.
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Paragraph (a)(2)(ii)(B), which is being
adopted as proposed, specifies that
gloves to be tested be filled with and
immersed in water to the depth given in
Table E–3 and that water be added to or
removed from the glove as necessary to
ensure that the water level is the same
inside and outside the glove. Table E–
3 is derived from ASTM D120 and is
valid for the proof-test currents listed in
Table E–1. During the ac proof test, a
gloves is filled with, and immersed in,
water, and the water inside and outside
the glove forms the electrodes. The ac
proof-test current is dependent on the
length of the portion of the glove that is
out of the water. Because the proof-test
current is a function of immersion
depth, it is important to specify the
depth in the rule.22
Paragraph (a)(2)(ii)(C) requires that,
after the 16-hour water soak specified in
paragraph (a)(2)(i)(C), the 60-hertz
proof-test current not exceed the values
given in Table E–1 by more than 2
milliamperes. The allowable proof-test
current must be increased for proof tests
on gloves after a 16-hour water soak
because the gloves absorb a small
amount of water, which results in
slightly increased current during the
test. The final rule was derived from
ASTM D120, which allows an increase
in the proof-test current of 2
milliamperes. If the proof-test current
increases more than 2 milliamperes, it
indicates that the gloves absorbed too
much water. OSHA has revised this
provision in the final rule to indicate
more clearly that it is a requirement
rather than an exception.
Paragraph (a)(2)(iii), which is being
adopted without change from the
proposed rule, prohibits electrical
protective equipment that has been
subjected to a minimum breakdown
voltage test from being used to protect
employees from electrical hazards. The
relatively high voltages used in testing
electrical protective equipment for
minimum breakdown voltage can
damage the insulating material under
test (even if the equipment passes). The
intent of this rule is to prohibit the use
of equipment that has been tested for
minimum breakdown voltage under
22 Atmospheric conditions might invalidate the
test results at the clearances specified in Table E–
3. For instance, under certain atmospheric
conditions, the air between the water inside and
outside the glove, which forms the two electrodes,
might flash over, and thereby invalidate the test
results and damage the glove. As another example,
some atmospheric conditions can lead to excessive
corona and the formation of ozone that ventilation
cannot sufficiently dissipate. To account for these
atmospheric conditions, final Table E–3 contains a
note that provides that, if atmospheric conditions
make these clearances impractical, the clearances
may be increased by a maximum of 25 mm. (1 in.).
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conditions equivalent to those in the
ASTM standards, because minimum
breakdown tests are destructive. Such
tests are performed only on equipment
samples that are to be discarded.
Paragraph (a)(2)(iv), which is being
adopted as proposed, requires ozoneresistant material (Type II) to be capable
of withstanding an ozone test that can
reliably indicate that the material will
resist ozone exposure in actual use.
Standardized ozone tests are given in
the ASTM specifications listed in the
note following paragraph (a)(3)(ii)(B),
and compliance with these
specifications will be deemed
compliance with this OSHA
requirement. Around high-voltage lines
and equipment, a luminous discharge,
called electric corona, can occur due to
ionization of the surrounding air caused
by a voltage gradient that exceeds a
certain critical value. The blue corona
discharge is accompanied by a hissing
noise and by ozone, which can cause
damage to certain types of rubber
insulating materials. Therefore, when
there is a chance that ozone may be
produced at a work location, electrical
protective equipment made of ozoneresistant material is frequently used.
The final rule ensures that ozoneresistant material will, in fact, be
resistant to the deteriorating effects of
the gas. The final rule also provides that
visible signs of ozone deterioration,
such as checking, cracking, breaks, and
pitting, are evidence of failure to meet
the requirements for ozone-resistant
material.23
Paragraph (a)(3) addresses the
workmanship and finish of electrical
protective equipment. Because physical
irregularities can interfere with the
insulating properties of the equipment
and thus reduce the protection it
affords, paragraph (a)(3)(i) prohibits the
presence of physical irregularities that
can adversely affect the insulating
properties of the equipment and that
can be detected by the tests or
inspections required under other
provisions in § 1926.97. In the final rule,
OSHA has revised the language for this
provision to clarify that ‘‘harmful
physical irregularities’’ (the term used
in the proposal) means ‘‘physical
irregularities that can adversely affect
the insulating properties of the
equipment.’’
OSHA recognizes that some minor
irregularities are nearly unavoidable in
the manufacture of rubber goods, and
23 ASTM F819–10, Standard Terminology
Relating to Electrical Protective Equipment for
Workers, which is listed in the note following
paragraph (a)(3)(ii)(B), defines ‘‘ozone cutting and
checking’’ as: ‘‘Cracks produced by ozone in a
material under mechanical stress.’’
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these imperfections may be present in
the insulating materials without
significantly affecting the insulation.
Paragraph (a)(3)(ii), which is being
adopted without change from the
proposal, describes the types of
imperfections that are permitted. Even
with these imperfections, electrical
protective equipment must be capable of
passing the electrical tests specified in
paragraph (a)(2).
Since paragraph (a) of final § 1926.97
is written in performance-oriented
language, OSHA has included a note at
the end of the paragraph stating that
rubber insulating equipment meeting
the requirements of the listed ASTM
standards will be deemed in compliance
with the performance requirements of
final § 1926.97(a). This list of ASTM
standards references the latest revisions
of those documents. The Agency has
reviewed the referenced ASTM
standards and has found them to
provide suitable guidance for
compliance with the performance
criteria of § 1926.97(a).24
Paragraph (b). Paragraph (b) of final
§ 1926.97 addresses electrical protective
equipment other than the rubber
insulating equipment addressed in
paragraph (a). Equipment falling under
this paragraph includes plastic guard
equipment, insulating barriers, and
other protective equipment intended to
provide electrical protection to
employees.
Mr. Steven Theis, representing MYR
Group, requested that OSHA clarify that
equipment complying with the ASTM
and IEEE consensus standards
mentioned in the proposal would
constitute compliance with the final
rule (Ex. 0162). In the proposal, OSHA
pointed to ASTM F712. OSHA has
reviewed ASTM F712–06 (2011) and
has found that it provides suitable
guidance for plastic guard equipment
that employers can use to comply with
final § 1926.97(b). To clarify the
standard, OSHA has added a new note
to paragraph (b) to indicate that OSHA
will consider plastic guard equipment to
conform to the performance
requirements of paragraph (b) if it
meets, and is used in accordance with,
ASTM F712–06 (2011).
In the proposal, the Agency also
pointed to IEEE Std 516, Guide for
Maintenance Methods on Energized
Power Lines, as support for the electrical
criteria in proposed paragraph (b). The
Agency has not referenced this
consensus standard in the final rule.
24 See the extended discussion, earlier in this
section of the preamble, on how to address future
revisions of the listed consensus standards, as well
as earlier versions of the listed consensus standards.
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The IEEE standard does not contain
specifications or test methods for
electrical protective equipment. Instead,
that consensus standard contains work
methods for live-line work, including
criteria for evaluating insulating tools
and equipment. The Agency notes that
the criteria for evaluating insulating
tools and equipment specified in the
IEEE standard are equivalent to the
design criteria for electrical protective
equipment contained in paragraph (b) in
the final rule.
Paragraph (b)(1), which is being
adopted without substantive change
from the proposed rule, requires
electrical protective equipment to be
capable of withstanding any voltage that
might be imposed on it. The voltage that
the equipment must withstand includes
transient overvoltages, as well as the
nominal voltage that is present on an
energized part of an electric circuit.
Equipment withstands a voltage if it
maintains its integrity without flashover
or arc through.
Equipment conforming to a national
consensus standard for that type of
equipment will generally be considered
as complying with this rule if that
standard contains proof testing
requirements for the voltage involved.
In the proposal, OSHA considered
accepting electrical protective
equipment that was capable of passing
a test equivalent to that described in
ASTM F712 or IEEE Std 516 for types
of equipment not addressed by any
consensus standard. OSHA invited
comments on whether these standards
contain suitable test methods and
whether equipment passing those tests
should be acceptable under the OSHA
standard.
Rulemaking participants generally
agreed that the consensus standards
provide suitable guidance for the
equipment they addressed. (See, for
example, Exs. 0162, 0230.) For instance,
IBEW stated:
The test methods referenced in these
standards are suitable for the types of
equipment they are designed for . . . [This]
equipment [has] proven to be acceptable for
use in this industry. [Ex. 0230]
Mr. Steven Theis of MYR Group agreed
that the ‘‘specified standards contain
suitable test methods’’ (Ex. 0162).
As noted previously, OSHA has
reviewed ASTM F712–06 (2011) and
found that it provides suitable guidance
for compliance with final paragraph (b).
The Agency has included a note in the
final rule to indicate that plastic guard
equipment is deemed to conform to the
performance requirements of paragraph
(b) if the equipment conforms to that
consensus standard.
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ASTM maintained that none of the
ASTM standards listed in the proposed
standard contain an impulse test
method for transient overvoltages (Ex.
0148). The organization recommended
that the final rule reflect the current
referenced consensus standards.
ASTM misconstrues paragraph (b)(1)
of the final rule. Paragraph (b)(1) of the
final rule does not require impulse
testing as ASTM alleges. Rather, it is a
performance requirement that
equipment be capable of withstanding
both the steady-state voltages and
transient (or impulse) overvoltages, to
which it will be subjected. Both types of
voltages can appear across the
equipment during use. (See the
summary and explanation for final
§ 1926.960(c)(1), later in this section of
the preamble, for a discussion of
maximum transient overvoltages that
can appear on electric power lines and
equipment.)
The typical test method contained in
the ASTM standards for determining
minimum breakdown voltage (or
withstand voltage) requires testing at
substantially higher voltages than those
on which the equipment will be used.
(See, for example, Exs. 0048, 0053,
0071.) In addition, minimum
breakdown voltage testing is performed
using a steadily rising ac voltage, in
contrast to impulse testing, in which the
overvoltage is applied for a very short
period (id.). As noted in IEEE Std 516–
2009, the existing standards for
insulating tools and equipment do not
address whether equipment passing the
ac withstand voltage tests in those
standards will also withstand transient
voltage stresses (Ex. 0532). However, the
IEEE standard suggests the use of a 1.3
ratio to convert ac withstand voltages to
impulse, or transient, voltages (id.).
While the IEEE standard notes that
research in this area is ongoing, OSHA
concludes that, in the absence of better
information, employers may rely on this
ratio and multiply the ac minimum
breakdown voltage for protective
equipment by this value to determine if
that equipment can withstand the
expected transient overvoltages on
energized circuits. For example,
insulating equipment with a minimum
breakdown, or withstand, voltage of
20,000 volts is capable of withstanding
a maximum transient overvoltage of
26,000 volts. This equipment would be
acceptable for use to protect employees
from phase-to-ground exposures on a
circuit operating at 15-kilovolt, phase-
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to-phase, with a 3.0 per unit maximum
transient overvoltage.25
The Alabama Rural Electric
Association of Cooperatives, requested
that OSHA provide a definition of
‘‘transient overvoltage’’ and a suggested
method of calculation (Ex. 0224).
IEEE Std 516–2009 contains the
following suitable guidance (although,
as stated earlier, the standard does not
contain specifications or test methods
for electrical protective equipment).
First, the IEEE standard contains the
industry-recognized definition of
‘‘transient overvoltage,’’ which reads as
follows:
Voltage that exceeds the maximum
operating line-to-ground voltage. This voltage
may be the result of a transient or switching
surge. [Ex. 0532 26]
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Second, the IEEE consensus standard
contains methods of determining the
maximum transient overvoltage on an
electric power generation, transmission,
or distribution system and, as noted
earlier, discusses comparing the ability
of insulation equipment to withstand a
transient overvoltage based on its ability
to withstand voltages under more
typical testing conditions (Ex. 0532).
OSHA has not duplicated this
information in § 1926.97. It is
copyrighted information that is publicly
available. However, OSHA concludes
that the IEEE standard provides suitable
guidance that can assist employers in
complying with paragraph (b)(1) and
has added a reference to that consensus
standard in the note following that
paragraph in the final rule.
The proposed rule invited comments
on the need to set specific electrical
performance values in the standard and
on whether the electrical test criteria in
ASTM F968 27 (which were summarized
in Table IV–1 and Table IV–2 of the
preamble to the proposal (70 FR 34830))
could be applied to all types of
electrical protective equipment covered
by proposed paragraph (b). IBEW
commented that the test values and use
values in ASTM F968 are appropriate
for electrically insulating plastic guard
25 The maximum impulse voltage for this
equipment is 20 kilovolts times 1.3, or 26 kilovolts.
The maximum phase-to-ground use voltage for the
equipment is 26 kilovolts divided by the maximum
transient overvoltage in kilovolts, or 8.7 kilovolts.
The phase-to-phase circuit voltage for this exposure
is 8.7 kilovolts times √3, or 15 kilovolts.
26 This is the definition of ‘‘overvoltage,’’ for
which ‘‘transient overvoltage’’ is a synonym.
27 The proposal noted that there were two ASTM
standards addressing plastic guard equipment,
F712, which contained test methods, and F968,
which contained specifications (70 FR 34829–
34830, June 15, 2005). ASTM has since combined
those two standards into a single one, F712–06
(2011), which contains both test methods and
specifications for plastic guard equipment.
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equipment, but suggested that the
values are not suitable for other types of
equipment because plastic guard
equipment is designed to perform
differently than other types of electrical
protective equipment (Ex. 0230). Based
on the IBEW comment, OSHA has not
included in the final rule the values
from Table IV–1 and Table IV–2.
Moreover, since the final rule is written
in performance terms, inclusion of
values like those included in these
tables is unnecessary.
Final paragraph (b)(2) addresses the
properties of insulating equipment that
limit the amount of current to which an
employee is exposed. Paragraph
(b)(2)(i), which is being adopted without
change from the proposal, requires
electrical protective equipment used as
the primary insulation of employees
from energized parts to be capable of
passing a test for current (that is, a proof
test) when subjected to the highest
nominal voltage on which the
equipment is to be used. Paragraph
(b)(2)(ii), which is also being adopted as
proposed, provides that during the test,
the equipment current may not exceed
1 microampere per kilovolt of phase-tophase applied voltage. This requirement
will prevent dangerous electric shock to
employees by prohibiting use of both
poor insulating materials and good
insulating materials that are
contaminated with conductive
substances (for example, fiberglassreinforced plastic coated with a
conductive finish). The limit for current
has been derived from IEEE Std 516,
and OSHA believes such a limit is
reasonable and appropriate.
In the preamble to the proposed rule,
the Agency invited comments on
whether another value would better
protect employees. IBEW commented on
this issue as follows:
The IEEE Standard 516 limit of 1
microampere per kilovolt of phase-to-phase
applied voltage is appropriate for testing
equipment used for primary insulation of
employees from energized parts. This limit
has apparently worked to keep inferior
protective equipment of[f] the market. [Ex.
0230]
One commenter was concerned that
the proposed current limit might not
protect employees in the event that a
fault occurred (Ex. 0126). OSHA
believes that this concern is unfounded.
During a fault, the voltage on a circuit
typically falls, and the equipment
current would fall with it. Although it
is possible that transient overvoltages
may occur, either during a fault on an
adjacent phase or during switching
operations, such overvoltages are
extremely short in duration, and the
possible resulting increase in equipment
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current should not prove lifethreatening to employees.
ASTM stated that the only one of its
standards that includes a 1microampere per kilovolt requirement is
ASTM F712 on plastic guard equipment
(Ex. 0148). The organization
recommended that OSHA limit this
provision to this type of equipment.
OSHA is not adopting ASTM’s
recommendation. The Agency notes that
ASTM F712 is not the only ASTM
standard that limits equipment current
to values less than 1 microampere per
kilovolt of test voltage. ASTM F711,
Standard Specification for FiberglassReinforced Plastic (FRP) Rod and Tube
Used in Live Line Tools, limits
maximum current during the dielectric
testing prescribed in that standard to
values substantially less than 1
microampere per kilovolt of test voltage
(Ex. 0053).28 Further, as noted
previously, this limit has been derived
from IEEE Std 516. Thus, OSHA
concludes that the 1-microampere limit
is reasonable and appropriate.29
Note 1 to paragraph (b)(2), which is
being adopted without substantive
change from the proposal, emphasizes
that this paragraph applies to equipment
that provides primary insulation from
energized parts, which is consistent
with the plain language of paragraph
(b)(2)(i). The note also clarifies that
paragraph (b)(2) does not apply to
equipment used for secondary
insulation or equipment used for brush
contact only. OSHA considers primary
insulation to be the insulation that is
placed directly between an employee
and an energized part or, for live-line
barehand work, between an employee
and ground. Insulation that
supplements the primary insulation, for
example, a second form of insulation
placed between the employee and
ground (in addition to the primary
insulation), is secondary insulation.
Note 2 to paragraph (b)(2), which is
being adopted without change from the
proposal, provides that when equipment
is tested with ac voltage, the current
measured during the test consists of
three components: (1) Capacitive
28 Table 2 in ASTM F711–02 sets maximum
leakage current for different types of rod and tube
used in live-line tools (Ex. 0053). The highest value
in this table is 14 microamperes. A note to the table
provides that, for special applications, the
maximum acceptable leakage current is twice the
value listed in the table, so that 28 microamperes
is the highest acceptable leakage current. The
voltage applied during this test is 50 kilovolts.
Thus, the maximum current is less than 1
microampere per kilovolt.
29 It should be noted that the equipment current
requirement contained in paragraph (b)(2) does not
apply to rubber insulating equipment, which is
covered by paragraph (a).
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current caused by the dielectric
properties of the equipment being
tested, (2) conduction current through
the equipment, and (3) leakage current
passing along the surface of the
equipment. The conduction current is
negligible for materials typically used in
insulating equipment, and the leakage
current should be small for clean, dry
insulating equipment. The capacitive
component usually predominates when
insulating equipment is tested in good
condition.
OSHA expects that the tests required
under final paragraphs (b)(1) and (b)(2)
will normally be performed by the
manufacturer during the design process
and periodically during the
manufacturing process. The Agency
recognizes, however, that some
employers might want to use equipment
that is made of insulating materials but
that was not intended by the
manufacturer to be used as insulation.
For example, a barrier made of rigid
plastic may be intended for use as a
general purpose barrier. An employer
could test the barrier under paragraphs
(b)(1) and (b)(2), and, if the equipment
passes the tests, it would be acceptable
for use as insulating electrical protective
equipment.
Paragraph (c). Although existing
construction standards do not contain
provisions for the care and use of
insulating equipment, OSHA believes
provisions of this type can contribute
greatly to employee safety. Electrical
protective equipment is, in large part,
manufactured in accordance with the
latest ASTM standards. This would
probably be the case even in the absence
of OSHA regulation. However, improper
use and care of this equipment can
easily reduce, or even eliminate, the
protection afforded by this equipment.
Therefore, OSHA proposed to add new
requirements for the in-service care and
use of electrical protective equipment to
the design standards already contained
in existing § 1926.951(a)(1). These new
provisions are being adopted in the final
rule and will help ensure that these
safety products retain their insulating
properties.
Paragraph (c)(1), which is being
adopted without change from the
proposal, requires electrical protective
equipment to be maintained in a safe
and reliable condition. This general,
performance-oriented requirement,
which applies to all equipment
addressed by final § 1926.97, helps
ensure that employees are fully
protected from electric shock.
Detailed criteria for the use and care
of specific types of electrical protective
equipment are contained in the
following ASTM standards:
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ASTM F478–09, Standard Specification for
In-Service Care of Insulating Line Hose and
Covers.
ASTM F479–06 (2011), Standard
Specification for In-Service Care of
Insulating Blankets.
ASTM F496–08, Standard Specification for
In-Service Care of Insulating Gloves and
Sleeves.
The requirements in final paragraph
(c)(2) are derived from these standards.
Paragraph (c)(2) applies only to rubber
insulating blankets, covers, line hose,
gloves, and sleeves. No consensus
standards address the care and use of
other types of electrical protective
equipment. Whereas the material design
specifications for rubber insulating
matting is addressed in § 1926.97(a), the
in-service care of this matting is not
covered by any ASTM standard or by
existing § 1910.137(b)(2). This type of
equipment is generally permanently
installed to provide supplementary
protection against electric shock.
Employees stand on the matting, and
they are insulated from the floor, which
is one of the grounds present in the
work area. This provides a degree of
protection from phase-to-ground electric
shock. Because this type of equipment
is normally left in place after it is
installed, and because it is not relied on
for primary protection from electric
shock (the primary protection is
provided by other insulating equipment
or by insulating tools), it does not need
to be tested on a periodic basis and need
not be subject to the same careful
inspection before use that other
insulating equipment must receive. It
should be noted, however, that rubber
insulating matting is still required to be
maintained in a safe, reliable condition
under paragraph (c)(1).
In final paragraph (c)(2)(i) and Table
E–4, which are being adopted without
substantive change from the proposal,
OSHA is incorporating the margins of
safety recognized in the ASTM
standards by restricting the use of
insulating equipment to voltages lower
than the proof-test voltages given in
Table E–1 and Table E–2. The rubber
insulating equipment addressed in
§ 1926.97(a) is to be used at lower
voltages than the voltages the
equipment is designed to withstand. For
instance, although Class 4 equipment is
currently designed to be capable of
withstanding voltages of up to 40
kilovolts, the maximum use voltage for
such equipment is 36 kilovolts (see also,
for example, ASTM F496 on the care
and use of rubber insulating gloves and
sleeves). The use of insulating
equipment at voltages less than the
actual breakdown voltage provides a
margin of safety for the employee.
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The maximum use voltage for class 3
equipment in Table E–4 in the final rule
is being corrected to 26,500. OSHA
proposed that the maximum use voltage
for this class of equipment be 26,000.
OSHA intended this cell in the
proposed table to read 26,500, as it is in
Table I–5 in existing § 1910.137 and in
the applicable consensus standards, but
an inadvertent error in printing resulted
in the wrong number being entered in
the table.
In the proposed rule, Note 1 to Table
E–4 explained how the maximum use
voltage of electrical protective
equipment varies depending on whether
multiphase exposure exists. In the
general case, electrical protective
equipment must be rated for the full
phase-to-phase voltage of the lines or
equipment on which work is being
performed. This requirement ensures
that employees are protected against the
most severe possible exposure, that is,
contact between one phase conductor
and another. However, if the employee
is only exposed to phase-to-ground
voltage, then the electrical protective
equipment selected can be based on this
lower voltage level (nominally, the
phase-to-phase voltage divided by √3).
For example, a three-phase, solidly
grounded, Y-connected overhead
distribution system could be run as
three phase conductors with a neutral or
as three single-phase circuits with one
phase conductor and a neutral each. If
only one phase conductor is present on
a pole, there is no multiphase exposure.
If all three phase conductors are present,
the multiphase exposure can be
removed by insulating two of the phases
or by isolating two of the phases.30 After
the insulation is in place or while the
employee is isolated from the other two
phase conductors, there is no
multiphase exposure, and electrical
protective equipment rated for the
phase-to-ground voltage could be
used.31
In the proposal, the Agency requested
information about whether employees
can be insulated or isolated from
multiphase exposure to ensure safe use
of electrical protective equipment. The
30 Depending on the configuration of the system,
an employee could be isolated from two of the
phases on the pole by approaching one of the
outside phase conductors and working on it from
a position where there is no possibility of coming
too close to the other two phase conductors.
Isolation of the employee may be impossible for
some line configurations.
31 It should be noted that, until the multiphase
exposure has actually been removed, the phase-tophase voltage remains the maximum use voltage.
Thus, the maximum use voltage of any insulation
used to ‘‘remove phase-to-phase exposure’’ must be
greater than or equal to the phase-to-phase voltage
on the system.
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comments generally supported the note
to proposed Table E–4 and previously
codified in Table I–5 in existing
§ 1910.137. (See, for example, Exs. 0155,
0175, 0177, 0227.) Mr. Charles Kelly of
EEI explained:
[T]he typical practice in the industry is for
employees to cover the first phase from a
position where the other phases cannot be
reached. This practice isolates employees
from multiphase exposure. Thus, the use of
phase-to-ground voltage-rated equipment is
safe.
Many utilities use a class of equipment
which is rated for the phase to ground
voltage and rely on isolation and, to a lesser
extent, cover-up equipment, to remove the
potential for a multiphase exposure.
Multiphase exposure is always avoided
regardless of whether protective equipment
(gloves or gloves and sleeves) is rated for the
phase to phase voltage. Outside of rubber
blankets, cover-up equipment is considered
secondary protection against brush contact.
Isolation from phases different than the one
being worked on has always and will
continue to be the primary form of defense
against a phase to phase contact. The
administrative control of cover on the way in
and uncover on the way out ensures the
cover-up equipment is placed from a position
which isolates the worker. A worker will
always cover the first phase from a position
where he cannot reach the other
phases. . . .
The terminology for maximum use voltage
in ASTM F–819 has always recognized this
work practice: Thus, the ability to use phase
to ground voltage rated equipment is
considered by the industry to be both
prudent and safe. [Ex. 0227; emphasis
included in original]
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Mr. Thomas Taylor of Consumers
Energy agreed that these practices
isolate employees from multiphase
exposure so that using equipment based
on the phase-to-ground voltage is safe
(Ex. 0177). Ms. Salud Layton of the
Virginia, Maryland & Delaware
Association of Electric Cooperatives
similarly believed that using isolating
work practices can minimize employee
exposure. She stated that, while
‘‘isolation or insulation of the employee
from differing potentials in the work
zone is limited to the ability of the
insulating equipment to cover exposed
parts,’’ work practices can greatly
minimize employee exposure (Ex.
0175).
IBEW did not specifically object to the
language in the note to proposed Table
E–4, but cautioned:
To ensure a worker is isolated from contact
to an energized circuit, the isolating device
has to physically prohibit the worker from
making contact, and the device has to
maintain the electrical integrity of the
energized circuit. Although the isolating
device does not need to be permanent, the
device should have the physical strength to
ensure isolation in the case of a slip or fall,
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and other types of unintentional movements.
[Ex. 0230]
The union also maintained that ‘‘the
insulating value of the equipment
would have to be . . . rated at the
phase-to-phase voltage of the circuit
being worked’’ (id.).
Another commenter, however,
objected to the preamble statements that
permitted using phase-to-ground rated
insulation, stating: ‘‘Industry practice
has always been to use protective
equipment rated for the phase-to-phase
rms voltage’’ (Ex. 0184).
After considering the rulemaking
record on this issue, OSHA concludes
that the note to proposed Table E–4 is
necessary and appropriate and has
carried it forward into the final rule
without substantive change. The
comments broadly supported the
proposed note. In addition, the note is
identical to Note 1 to Table I–5 of
existing § 1910.137. As observed by the
commenters, when multiphase exposure
has been removed, by either isolating or
insulating the employee, the worker is
adequately protected against electric
shock from the remaining phase-toground exposure by using phase-toground rated electrical protective
equipment. The extent to which the
note was supported contradicts the
comment that industry practice is to use
phase-to-phase rated electrical
protective equipment. To address
IBEW’s concerns, OSHA emphasizes
that any insulation used to remove
multiphase exposure must adequately
protect workers carrying out their tasks
from factors that could negate the
insulation’s purpose. These factors
include, among other things, worker
movements such as reaching for tools,
adjusting clothing or personal protective
equipment, and slips and falls. Finally,
OSHA agrees with IBEW that insulation
used to protect employees from phaseto-phase exposure must be rated for the
phase-to-phase exposure. After all, until
this protective equipment is installed,
there is phase-to-phase exposure.
Paragraph (c)(2)(ii), which is being
adopted substantially as proposed,
requires insulating equipment to be
visually inspected before use each day
and immediately after any incident that
can reasonably be suspected of causing
damage. In this way, obvious defects
can be detected before an accident
occurs. Possible damage-causing
incidents include exposure to corona
and direct physical damage.
Additionally, rubber gloves must be
subjected to an air test, along with the
visual inspection. In the field, this test
usually consists of rolling the cuff
towards the palm so that air is
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entrapped within the glove. In a testing
facility, a mechanical inflater is
typically used. In either case, punctures
and cuts can easily be detected. The
note following paragraph (c)(2)(ii)
indicates that ASTM F1236–96 (2012),
Standard Guide for Visual Inspection of
Electrical Protective Rubber Products,
contains information on how to inspect
rubber insulating equipment and
descriptions and photographs of
potential irregularities in the
equipment.
Electrical protective equipment could
become damaged during use and lose
some of its insulating value. Final
paragraph (c)(2)(iii), which is being
adopted without substantive change
from the proposal, lists types of damage
that cause the insulating value of rubber
insulating equipment to drop, for
example, a hole, tear, puncture, or cut,
or an embedded foreign object. The
equipment may not be used if any of the
defects listed here or in paragraph
(c)(2)(iii), or any other defect that
damages its insulating properties, is
present.
Defects other than those listed in
paragraph (c)(2)(iii) might develop
during use of the equipment and could
also affect the insulating or mechanical
properties of the equipment. If such
defects are found, paragraph (c)(2)(iv),
which is being adopted without change
from the proposal, requires the
equipment to be removed from service
and tested in accordance with other
requirements in paragraph (c)(2). The
results of the tests will determine if it
is safe to return the items to service.
Foreign substances on the surface of
rubber insulating equipment can
degrade the material and lead to damage
to the insulation. Paragraph (c)(2)(v),
which is being adopted as proposed,
requires the equipment to be cleaned as
needed to remove any foreign
substances.
Over time, certain environmental
conditions can also cause deterioration
of rubber insulating equipment. Final
paragraph (c)(2)(vi), which is being
adopted without substantive change
from the proposal, requires insulating
equipment to be stored so that it is
protected from damaging conditions and
substances, such as light, temperature
extremes, excessive humidity, and
ozone. This requirement helps the
equipment retain its insulating
properties as it ages. OSHA has replaced
the proposed term ‘‘injurious substances
and conditions’’ with ‘‘damaging
substances and conditions’’ to make it
clear that the equipment must be
protected from substances and
conditions that might damage it rather
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than substances and conditions that
could injure workers.
In connection with this requirement,
the Agency does not believe that it is
safe to store equipment on trucks for
extended periods between use if such
storage would expose the equipment to
extremes of temperature or humidity. It
may be necessary, under some
circumstances, to store equipment
indoors during prolonged periods when
employees are not using the equipment.
Workers are dependent upon electrical
protective equipment for their safety,
and all reasonable means of protecting
it from unnecessary damage must be
employed.
Rubber insulating gloves are
particularly sensitive to physical
damage during use. Through handling
conductors and other electrical
equipment, an employee can damage
the gloves and lose the protection they
provide. For example, a sharp point on
the end of a conductor could puncture
the rubber. To protect against damage,
protector gloves (made of leather) are
worn over the rubber gloves. Paragraph
(c)(2)(vii) recognizes the extra protection
afforded by leather gloves and requires
their use over rubber gloves, except
under limited conditions.
Proposed paragraph (c)(2)(vii)(A)
provided that protector gloves are not
required with Class 0 or Class 00 gloves
under limited-use conditions, that is,
when unusually high finger dexterity is
needed for small equipment and parts
manipulation. This exception is
necessary to allow work to be performed
on small energized parts. The Agency is
adopting the proposed provision with
one revision. Under paragraph (c)(2)(i)
and Table E–4, which are being adopted
without substantive change from the
proposal, the maximum voltage on
which Class 0 and Class 00 gloves can
be used is 1,000 volts and 500 volts,
respectively. Mr. James A Thomas,
President of ASTM International,
pointed out that Section 8.7.4 of ASTM
F496 restricts the use of Class 00 rubber
insulating gloves to voltages of 250
volts, ac, or less when they are used
without protectors (Ex. 0148). Moreover,
the consensus standard also includes a
maximum dc voltage for Class 00 gloves
used without protectors. Section 8.7.4 of
ASTM F496–02a, Standard
Specification for In-Service Care of
Insulating Gloves and Sleeves, states:
Protector gloves may be omitted for Class
0 gloves, under limited use conditions, where
small equipment and parts manipulation
require unusually good finger dexterity.
Under the same conditions, Class 00 gloves
may be used without protectors, but only at
voltages up to and including 250 V a-c or 375
V d-c. Other classes of gloves may be used
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without protector gloves for similar
conditions only where the possibility of
physical damage to the gloves is unlikely and
provided the voltage class of the glove used
is one class above the voltage exposure.
Rubber insulating gloves that have been used
without protectors shall not be used with
protectors until given an inspection and
electrical retest. [Ex. 0051]
Based on Section 8.7.4 of ASTM
F496–02a, the Agency concludes that
using Class 00 gloves without protectors
on voltages above 250 volts, ac, or 375
volts, dc, is considered to be unsafe by
the experts on the consensus standards
committee.32 In the final rule, OSHA
has therefore included a new paragraph
(c)(2)(vii)(B) addressing the use of Class
00 gloves and incorporating these two
voltage restrictions on the use of Class
00 gloves without protectors.
Consequently, OSHA renumbered
proposed paragraphs (c)(2)(vii)(B) and
(c)(2)(vii)(C) as paragraphs (c)(2)(vii)(C)
and (c)(2)(vii)(D), respectively, and is
adopting them without substantive
change.
As noted earlier, if protector gloves
are not worn, there is a danger a sharp
object could puncture the rubber. The
resulting hole could endanger
employees handling live parts because
of the possibility that current could arc
through the hole to the employee’s hand
or that leakage could develop and
expose the employee to electric shock.
At 250 volts, ac, or less, or 375 volts, dc,
or less, for Class 00 gloves, and at 1,000
volts or less for Class 0 gloves, the
danger of current passing through a hole
is low, and an employee is protected
against electric shock as long as the live
part itself does not puncture the rubber
and contact the employee’s hand (59 FR
4328). Although the type of small parts,
such as small nuts and washers,
encountered in work covered by the
exception are not likely to do this, the
danger still exists (id.). OSHA, therefore,
is adopting, without substantive change
from the proposal, a note to final
paragraph (c)(2)(vii)(A) that provides
that persons inspecting rubber
insulating gloves used under these
conditions need to take extra care in
visually examining them and that
employees using the gloves under these
conditions need to take extra care to
avoid handling sharp objects.
Under paragraph (c)(2)(vii)(C), classes
of rubber insulating gloves other than
Class 0 and Class 00 may be used
without protector gloves only if: (1) The
employer can demonstrate that the
possibility for physical damage to the
glove is small, and (2) gloves at least one
32 ASTM
F496–08 contains an identical
requirement in Section 8.7.4.
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class higher than required for the
voltage are used. For example, if a Class
2 glove is used at 7,500 volts or less (the
maximum use voltage for Class 1
equipment pursuant to Table E–4) and
the employer can demonstrate that the
possibility of damage is low, then
protector gloves need not be used. The
final rule ensures that, under the
conditions imposed by the exception,
damage is unlikely, and the rule further
reduces the risk to the employee by
requiring thicker insulation as a
measure of extra physical protection
that will better resist puncture during
use.33 In addition, the consensus
standard permits these classes of rubber
insulating gloves to be used without
protectors under the same conditions
(Ex. 0051). This exception does not
apply when the possibility of damage is
significant, such as when an employee
is using a knife to trim insulation from
a conductor or when an employee has
to handle moving parts, such as
conductors being pulled into place.
Mr. Brockman with Farmers Rural
Electric Cooperative Corporation
recommended, without explanation,
that there should be no exception
permitting the use of rubber insulating
gloves above Class 0 without protectors
(Ex. 0173).
The Agency rejects this
recommendation. OSHA has explained
that it is safe to use Class 1 and higher
rubber insulating gloves without
protectors under the conditions
imposed by final paragraph
(c)(2)(vii)(C). OSHA notes, however, that
electric power generation, transmission,
and distribution work covered by
§ 1910.269 and subpart V will nearly
always pose a substantial probability of
physical damage to rubber insulating
gloves worn without protectors. Thus,
the exception contained in paragraph
(c)(2)(vii)(C) will rarely apply when
rubber insulating gloves are used for
that type of work. However, electrical
protective equipment covered by
§ 1926.97 is used outside of electric
power generation, transmission, and
distribution work, and there may be rare
cases in these other types of work, for
example, in product manufacturing or
testing laboratories, in which the
possibility of damage is slight.
To ensure that no loss of insulation
has occurred, paragraph (c)(2)(vii)(D)
prohibits any rubber insulating gloves
used without protector gloves from
being reused until the rubber gloves
have been tested in accordance with
paragraphs (c)(2)(viii) and (c)(2)(ix),
33 The thickness of the rubber increases with
increasing class of rubber insulating glove (for
example, from Class 0 to Class 1).
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which address required test voltages
and the adequacy of the test method,
respectively. It should be noted that this
testing is required regardless of whether
the glove is Class 0 or 00, as permitted
in paragraphs (c)(2)(vii)(A) and
(c)(2)(vii)(B), or is Class 1 or higher, as
permitted in paragraph (c)(2)(vii)(C).
The National Electrical Contractors
Association (NECA) and several NECA
chapters objected to the requirement to
test rubber insulating gloves after use
without protectors. (See, for example,
Exs. 0127, 0171, 0172, 0188.) They
argued that there was no safety benefit
and that the increased frequency of
testing would be a burden on
employers. For example, NECA stated:
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The preamble doesn’t include any
information on electrical injuries resulting
from the failure of insulated gloves used
without leather protectors. Thus, requiring
insulating gloves to be retested after each use
without a protector is a burden upon the
employer without offering any additional
safety to employees. When using gloves in
Classes 1–4, protectors often must be
removed for reasons of manual dexterity, but
the parts being worked on are fairly large
which minimizes the likelihood for damage.
Current techniques of inspecting and airtesting insulating gloves are sufficient to
identify damaged gloves. [Ex. 0171]
Another commenter, Mr. Tom
Chappell of the Southern Company,
argued that an accelerated testing
schedule (every 90 days instead of every
6 months) should be an acceptable
alternative to testing each time a rubber
insulating glove is used without a
protector (Ex. 0212).
OSHA disagrees with these
objections. First, the consensus standard
also contains this requirement, which
indicates that the consensus of expert
opinion considers that the requirement
provides necessary additional safety to
employees (Ex. 0051). Second, a visual
inspection and air test may not detect
minor damage that a voltage test will.
Even Mr. Chappell believes that
additional testing is required to
supplement the visual inspection.
Third, testing on an accelerated
schedule would allow such damage to
go undetected until the next test, which
could be as long as 89 days under Mr.
Chappell’s recommended testing
regimen. Fourth, OSHA believes that the
requirement to test rubber insulating
gloves used without protectors will
strongly discourage any unnecessary use
of the gloves without protectors because
of the expense of the test and because
testing gloves shortens their useful life.
Finally, any additional burden on
employers is insubstantial, as employers
are already required to do much of the
testing specified by the final rule. In
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addition, existing
§ 1910.137(b)(2)(vii)(B) already requires
gloves used without protectors to be
tested before being used at a higher
voltage.34 Therefore, OSHA has carried
forward proposed paragraph
(c)(2)(vii)(C) into the final rule without
change.
Paragraph (c)(2)(viii), which is being
adopted as proposed, requires insulating
equipment to be tested periodically at
the test voltages and testing intervals
specified in Table E–4 and Table E–5,
respectively. These tests will verify that
electrical protective equipment retains
its insulating properties over time. Table
E–4 lists the retest voltages that are
required for the various classes of
protective equipment, and Table E–5
presents the testing intervals for the
different types of equipment. These test
voltages and intervals were derived
from the relevant ASTM standards.
Mr. Thomas Frank of Ameren
Company objected to the inclusion of
rubber insulating line hose in proposed
Table E–4 and Table E–5 (Ex. 0209). He
argued that the applicable consensus
standard does not designate a test
method for this equipment.
OSHA disagrees with this objection.
Contrary to Mr. Frank’s assertion, ASTM
D1050, Standard Specification for
Rubber Insulating Line Hose, does
contain test methods for rubber
insulating line hose (Ex. 0068).35 Table
E–5, which specifies test intervals for
rubber insulating equipment, only
requires testing of line hose either when
the insulating value is suspect 36 or after
repair. In these cases, testing is the only
way of ensuring that the insulating
properties of the equipment are at an
acceptable level (id.). After all,
paragraph (a)(2)(i) requires rubber
insulating equipment to be capable of
passing electrical tests. When the
insulating value of the equipment is
suspect, or when the equipment has
been altered, as it will have been during
any repair, there is simply no way other
than testing to determine whether the
34 Existing § 1910.137(b)(2)(vii)(B) only requires
gloves to be tested before being used on a higher
voltage. The final rule adopts the proposed revision
to this requirement so that rubber insulating gloves
used without protectors must be tested before reuse
after any use without protector gloves. For the
purposes of §§ 1926.97(c)(2)(vii)(D) and
1910.137(c)(2)(vii)(D), ‘‘reuse’’ means any use after
the limited use permitted without protector gloves.
35 Both the 1990 edition of ASTM D1050
referenced in the note to existing
§ 1910.137(b)(2)(ix) and the 2005 edition referenced
in the note to final § 1926.97(c)(2)(ix) contain test
methods for rubber insulating line hose.
36 The insulating value of rubber insulating
equipment is suspect when the inspection required
by final paragraph (c)(2)(ii) leads to questions about
the quality of the insulation or uncovers any
damage to the insulating equipment.
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equipment retains the required
insulating value. Therefore, OSHA has
carried proposed Table E–4 and Table
E–5 into the final rule without
substantive change.
Paragraph (c)(2)(ix), which is being
adopted without change from the
proposal, establishes a performanceoriented requirement that the method
used for the tests required by paragraphs
(c)(2)(viii) and (c)(2)(xi) (the periodic
and postrepair tests, respectively) give a
reliable indication of whether the
electrical protective equipment can
withstand the voltages involved. As this
is a performance-oriented standard,
OSHA does not spell out detailed
procedures for the required tests, which
will obviously vary depending on the
type of equipment being tested.
Following paragraph (c)(2)(ix) is a
note stating that the electrical test
methods in various listed ASTM
standards on rubber insulating
equipment will be deemed to meet the
performance requirement. As mentioned
earlier, this note does not mean that
OSHA is adopting the listed ASTM
standards by reference. In enforcing
§ 1926.97(c)(2)(ix), the Agency will
accept any test method that meets the
performance criteria of the OSHA
standard.
Once equipment has undergone inservice inspections and tests, it is
important to ensure that any failed
equipment is not returned to service.
Final paragraph (c)(2)(x), which is being
adopted without change from the
proposal, prohibits the use of electrical
protective equipment that failed the
required inspections and tests.
Paragraph (c)(2)(x) does, however, list
the following acceptable means of
eliminating defects and rendering the
equipment fit for use again.
The final standard permits defective
portions of rubber line hose and
blankets to be removed in some cases.
The result would be a smaller blanket or
a shorter length of line hose. Under the
standard, Class 1, 2, 3, and 4 rubber
insulating blankets may only be
salvaged by severing the defective
portions of the blanket if the resulting
undamaged area is at least 560
millimeters by 560 millimeters (22
inches by 22 inches). For these classes,
smaller sizes cannot be reliably tested
using standard test methods. Although
the standard does not restrict the size of
Class 0 blankets, OSHA believes that
practical considerations in testing and
using Class 0 blankets will force
employers to similarly limit the size of
these blankets when they have been
repaired by cutting out a damaged
portion.
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Obviously, gloves and sleeves cannot
be repaired by removing a defective
portion; however, the final standard
permits patching rubber insulating
gloves and sleeves if the defects are
minor. Blankets may also be patched
under certain circumstances. Moreover,
rubber insulating gloves and sleeves
with minor surface blemishes may be
repaired with a compatible liquid
compound. In all cases (that is, whether
a patch is applied or a liquid compound
is employed), the repaired area must
have electrical and physical properties
equal to those of the material being
repaired.
Repairs performed in accordance with
the standard are unlikely to fail because
the rule requires the use of compatible
patches or compatible liquid
compounds and requires the repaired
area to have electrical and physical
properties equal to those of the
surrounding material. However, to
minimize the possibility that glove
repairs will fail, repairs to rubber
insulating gloves outside the gauntlet
area (that is, the area between the wrist
and the reinforced edge of the opening)
are not allowed. OSHA stresses that the
final rule does not permit repairs in the
working area of the glove, where the
constant flexing of the rubber during the
course of work could loosen an illformed patch. A failure of a patch or
liquid compound in this area of the
glove would likely lead to injury very
quickly. On the other hand, the gauntlet
area of rubber insulating gloves is not
usually in direct contact with energized
parts. If a patch fails in this area, a
worker is much less likely to be injured.
Farmers Rural Electric Cooperative
Corporation recommended, without
explanation, that OSHA not permit
patching of rubber insulating gloves and
sleeves (Ex. 0173). OSHA rejects this
recommendation. OSHA has explained
that it is safe only to patch insulating
gloves and sleeves under the conditions
imposed by final paragraph (c)(2)(x)(D).
Once the insulating equipment has
been repaired, it must be retested to
ensure that any patches are effective and
that there are no other defects present.
Such retests are required under
paragraph (c)(2)(xi), which is being
adopted without change from the
proposal.
Employers, employees, and OSHA
compliance staff must have a method of
determining whether the tests required
under this section have been performed.
Paragraph (c)(2)(xii) requires this
determination to be accomplished by
means of certification by the employer
that equipment has been tested in
accordance with the standard. The
certification is required to identify the
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equipment that passed the test and the
date it was tested. Typical means of
meeting this requirement include logs
and stamping test dates on the
equipment. A note following paragraph
(c)(2)(xii) explains that these means of
certification are acceptable. As
explained under the summary and
explanation for paragraph (a)(1)(ii)
earlier in this section of the preamble,
the final rule, unlike the proposal,
includes an explicit requirement that
employers make this certification
available upon request to employees
and their authorized representatives.
OSHA has also clarified the requirement
to indicate that the certification records
must be made available upon request to
the Assistant Secretary for Occupational
Safety and Health.
B. Subpart V, Electric Power
Transmission and Distribution
OSHA is revising subpart V of its
construction standards. This subpart
contains requirements designed to
prevent deaths and other injuries to
employees performing construction
work on electric power transmission
and distribution installations. OSHA
based the revision of subpart V
primarily on the general industry
standard at § 1910.269, Electric power
generation, transmission, and
distribution, which the Agency
promulgated in January 1994. The final
standard revises the title of subpart V
from ‘‘Power Transmission and
Distribution’’ to ‘‘Electric Power
Transmission and Distribution’’ to make
it clear that the subpart addresses
‘‘electric’’ power transmission and
distribution (and not mechanical power
transmission) and to match the title of
§ 1910.269 more closely.
1. Section 1926.950, General
Section 1926.950 defines the scope of
final subpart V and includes, among
other provisions, general requirements
for training and the determination of
existing workplace conditions.
Paragraph (a)(1)(i) of final § 1926.950 is
adopted without change from proposed
§ 1926.950(a)(1) and sets the scope of
revised subpart V. This paragraph has
been taken largely from existing
§ 1926.950(a) and (a)(1). Subpart V
applies to the construction of electric
power transmission and distribution
installations. In accordance with
existing § 1926.950(a)(1) and
§ 1910.12(d), paragraph (a)(1)(i) of final
§ 1926.950 provides that ‘‘construction’’
includes the erection of new electric
transmission and distribution lines and
equipment, and the alteration,
conversion, and improvement of
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20337
existing electric transmission and
distribution lines and equipment.
As noted in Section II, Background,
earlier in this preamble, rulemaking
participants generally supported
OSHA’s goal of providing consistency
between § 1910.269 and subpart V.
However, many commenters urged the
Agency to combine § 1910.269 and
subpart V into a single standard
applicable to all electric power
generation, transmission, and
distribution work. (See, for example,
Exs. 0099, 0125, 0127, 0146, 0149, 0151,
0152, 0153, 0156, 0159, 0161, 0164,
0172, 0175, 0179, 0180, 0183, 0186,
0188, 0202, 0206, 0225, 0226, 0229,
0231, 0233, 0239, 0241, 0401; Tr. 291–
294, 542–543, 1235–1236, 1282–1283,
1322, 1332.) These rulemaking
participants argued that several benefits
would result from combining § 1910.269
and subpart V into a single standard,
including:
• Lessening confusion—a single
standard would eliminate questions
about whether work is construction or
maintenance and ensure uniform
interpretations for all generation,
transmission, and distribution work
(see, for example, Exs. 0146, 0151, 0152,
0156, 0175, 0183, 0202, 0233);
• Facilitating compliance and
reducing costs—under a single standard,
employers would be able to train
workers in a single set of rules rather
than one set for construction and
another set for maintenance (Tr. 293–
294); and
• Eliminating the need to maintain
and update two standards over time
(see, for example, Exs. 0127, 0149, 0152,
0179).
OSHA is rejecting these
recommendations to combine
§ 1910.269 and subpart V into a single
standard. First, OSHA does not believe
that employers will have to maintain
separate sets of rules for construction
and maintenance. Because the final rule
largely adopts identical requirements for
construction and maintenance, OSHA
expects that employers will be able to
fashion a single set of rules, consistent
with both § 1910.269 and subpart V, that
apply regardless of the type of work
being performed. In the final standard,
OSHA is adopting different rules in a
few cases, based on fundamental
differences between the other
construction standards in part 1926 and
the general industry standards in part
1910. For example, § 1910.269 and
subpart V reference the general industry
and construction standards on medical
services and first aid in §§ 1910.151 and
1926.50, respectively. These general
industry and construction standards set
slightly different requirements for
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medical services and first aid. Similarly,
§ 1910.269 and subpart V separately
reference the general industry and
construction standards on ladders. The
differences between the construction
and general industry standards that may
apply to electric power generation,
transmission, and distribution work go
well beyond the few examples described
here. It is beyond the reach of this
rulemaking to unify all of the different
general industry and construction
standards that apply to electric power
generation, transmission, and
distribution work. Consequently, any
employer that performs both general
industry and construction work will
need to ensure compliance with
applicable provisions in both part 1910
and part 1926. Even if OSHA were to
adopt one electric power generation,
transmission, and distribution standard,
employers would still be faced with
differences between other requirements
in the general industry and construction
standards.
Second, commenters’ concerns over
differences in language and
interpretation are largely unfounded. As
noted in the preamble to the proposal,
one of the primary goals of this
rulemaking is to make the requirements
for construction and maintenance
consistent with one another. The
Agency will take steps to ensure that
interpretations of identical requirements
in the two standards are the same.
Toward this end, the Agency is
including a note to final
§ 1926.950(a)(1)(i) to indicate that an
employer that complies with § 1910.269
generally will be considered in
compliance with the requirements in
subpart V. There is a minor exception
for provisions in subpart V that
incorporate by reference requirements
from other subparts of part 1926. For
those provisions of subpart V, the
employer must comply with the
referenced construction standards;
compliance with general industry
standards referenced in comparable
provisions of § 1910.269 will not be
sufficient. The new note to
§ 1926.950(a)(1) should allay the
concerns of commenters about
potentially inconsistent interpretations
of identical requirements in § 1910.269
and subpart V. The note should also
assure employers that they can adopt
uniform work practices for the
construction, operation, and
maintenance of electric power
generation, transmission, and
distribution installations with regard to
these requirements.
Ameren Corporation was concerned
that OSHA would ‘‘make significant and
costly changes to the current 1910.269
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standard without adequately providing
the opportunity for utilities to study and
comment on the impact to these
changes’’ (Ex. 0209). The company
requested that the Agency provide the
utility industry with an opportunity to
comment on any changes to existing
§ 1910.269 that were not identified in
the proposal.
OSHA does not believe additional
notice and opportunity for comment is
necessary for any of the revisions to
§ 1910.269 being made in this final rule.
In the preamble to the proposed rule,
the Agency stated:
OSHA expects that final Subpart V will
differ from proposed Subpart V because of
changes adopted based on the rulemaking
record. When the final rule is published, the
Agency intends to make corresponding
changes to § 1910.269 to keep the two rules
the same, except to the extent that substantial
differences between construction work and
general industry work warrant different
standards. [70 FR 34892]
The Agency met this objective in this
final rule. OSHA concludes that any
revisions to existing § 1910.269 adopted
in the final rule are based on the record
considered as a whole and are a logical
outgrowth of the rulemaking record.
Mr. Anthony Ahern with Ohio Rural
Electric Cooperatives recommended that
OSHA combine §§ 1910.137 and
1926.97, or simply reference § 1910.137,
instead of creating a new section on
electrical protective equipment in the
construction standards (Ex. 0186).
OSHA rejects this request. New
§ 1926.97 applies to all of construction,
not just electric power generation,
transmission, and distribution work.
Final § 1926.97 imposes no additional
burden on employers beyond what
would apply under § 1910.137.
Duplicating the § 1910.137 requirements
in part 1926 meets the needs of
construction employers and employees
for ready access to the protective
equipment standards that are applicable
to their work.
Ms. Salud Layton of the Virginia,
Maryland & Delaware Association of
Electric Cooperatives objected to the
word ‘‘improvement’’ in proposed
§ 1926.950(a)(1) (Ex. 0175). Ms. Layton
also expressed concern about a part of
the preamble to the proposed rule in
which OSHA used the term ‘‘repair’’ to
describe construction activities (id.).
She commented:
As defined in the regulation,
‘‘construction’’ includes ‘‘erection of new
transmission and distribution lines and
equipment, and the alteration, conversion,
and improvement of existing electric
transmission and distribution lines and
equipment.[’’] While ‘‘alteration’’ and
‘‘conversion’’ can be construed as
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construction activities, the term
‘‘improvement’’ is too broad. Many
maintenance activities are considered
improvements. Additionally, the preamble
uses the term ‘‘repair’’ in describing
construction activities. Repairs are typically
considered maintenance activities in our
industry, further complicating this issue. [id.]
OSHA considered Ms. Layton’s
comments, but decided to adhere to its
longstanding practice of treating
‘‘improvements’’ and ‘‘repairs’’ as
construction. The term ‘‘improvement’’
has been a part of the definition of
construction work under Subpart V for
decades. Furthermore, as noted earlier,
this definition is codified in 29 CFR
1910.12(d). In addition, removing the
term would have no practical effect on
the definition, as all improvements are
‘‘alterations,’’ a term to which she did
not object. OSHA has consistently
treated ‘‘repairs’’ as construction work
as well. See § 1910.12(b) (‘‘Construction
work means work for construction,
alteration, and/or repair. . . .’’). OSHA
recognizes that there may not always be
a clear distinction between construction
repair and general industry maintenance
and has provided clarification in
numerous letters of interpretation,
including the Agency’s Memorandum
for Regional Administrators dated
August 11, 1994.37 That memorandum
explains construction work as follows:
[C]onstruction work is not limited to new
construction. It includes the repair of existing
facilities. The replacement of structures and
their components is also considered
construction work.
*
*
*
*
*
There is no specified definition for
‘‘maintenance’’, nor a clear distinction
between terms such as ‘‘maintenance’’,
‘‘repair’’, or ‘‘refurbishment.’’ ‘‘Maintenance
activities’’ can be defined as making or
keeping a structure, fixture or foundation
(substrates) in proper condition in a routine,
scheduled, or anticipated fashion. This
definition implies ‘‘keeping equipment
working in its existing state, i.e., preventing
its failure or decline.’’ However, this
definition, (taken from the directive on
confined spaces) is not dispositive; and,
consequently, determinations of whether a
contractor is engaged in maintenance
operations rather than construction activities
must be made on a case-by-case basis, taking
into account all information available at a
particular site. [Emphasis included in
original.]
(See also, for example, letter to
Raymond Knobbs (Nov. 18, 2003) and
letter to Randall Tindell (Feb. 1,
1999).38) In addition, the Occupational
37 This document is available at https://www.osha.
gov/pls/oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=21569.
38 The Knobbs and Tindell letters are available at:
https://www.osha.gov/pls/oshaweb/owadisp.show_
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Safety and Health Review Commission
(OSHRC) has addressed this issue. (See,
for example, Gulf States Utilities Co., 12
BNA OSHC 1544 (No. 82–867, Nov. 20,
1985).) In any event, one of OSHA’s
primary objectives in this rulemaking is
to make § 1910.269 and subpart V more
consistent with each other. Therefore,
going forward, the distinction between
construction and maintenance will be of
much less significance to employers
covered by these standards. Even Ms.
Layton recognized that her concern
about the definition of construction was
only relevant ‘‘[i]f the regulations are
not the same’’ (Ex. 0175). The proposed
definition of ‘‘construction’’ in
§ 1926.950(a)(1) is, therefore, being
carried forward into the final rule
without change.
Mr. Kenneth Stoller of the American
Insurance Association inquired about
the applicability of the revised
standards to insurance industry
employees, stating:
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AIA is concerned that the new contractor
obligations contemplated by the proposal
with respect to training, reporting, recordkeeping and personal protective equipment
may unintentionally apply to insurance
industry employees, whose only obligation is
to inspect—but not work on—some of the
electrical equipment in question. While our
members are neither electrical utilities nor
electrical construction companies, some of
their commissioned inspectors are required
to visit and inspect equipment that is both
energized and open. In addition, some state
laws identify certain equipment (such as
pressure vessels) located within close
proximity to energized and open electrical
apparatus that must be inspected
periodically.
Subjecting insurers to these new
requirements would require individual
companies to spend tens of thousands of
dollars per year for additional training and
equipment, notwithstanding the fact that the
proposal’s preamble indicates that these
obligations should only apply to entities
performing maintenance and repairs, not
simply inspections. Accordingly, we
recommend that the proposal be amended to
explicitly exempt insurance industry
employees from any obligations it places on
contractors. [Ex. 0198]
OSHA considered this comment, but
will not be exempting insurance
industry employees from the final rule.
Existing § 1910.269 already covers
inspections of electric power generation,
transmission, and distribution
installations performed by insurance
company workers as work ‘‘directly
associated with’’ these installations. In
this regard, existing
document?p_table=INTERPRETATIONS&p_
id=24789 and https://www.osha.gov/pls/oshaweb/
owadisp.show_document?p_
table=INTERPRETATIONS&p_id=22687,
respectively.
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§ 1910.269(a)(1)(i)(D) states that
‘‘[§ 1910.269 applies to:] (D) Work on or
directly associated with [electric power
generation, transmission, and
distribution and other covered]
installations. . . .’’ OSHA, therefore,
interprets existing § 1910.269(a)(1)(i)(D)
as applying to inspections conducted by
insurance company employees because
the purpose of these inspections is to
assure the safety of these installations
and employees working on or near
them. Insurance inspections are similar
to inspections conducted by electric
utilities and their contractors. The
preamble to the 1994 final rule adopting
§ 1910.269 specifically listed
‘‘inspection’’ as an activity covered by
that standard (59 FR 4333). Section
1910.269 applies to this type of work
without regard to the industry of the
employer that has employees
performing the inspections.39 Thus,
existing § 1910.269 covers this work as
it pertains to general industry and will
continue to cover this work after the
final rule becomes effective. However,
insurance inspections may fall under
subpart V, instead of § 1910.269, to the
extent the inspections are construction
work. Whether an insurance inspection
constitutes construction depends on the
characteristics of the work performed.
(See, for example, CH2M Hill, Inc. v.
Herman, 192 F.3d 711 (7th Cir. 1999).)
OSHA does not believe that the final
rule will impose substantial additional
costs on the insurance industry. Existing
§ 1910.269 currently covers the vast
majority of insurance inspections on
electric power installations. Of the new
provisions this final rule is adding to
§ 1910.269, the ones that impose the
greatest costs on all employers are
unlikely to impose significant economic
burdens on inspections conducted by
insurance industry workers. First, the
minimum approach distance and arcflash-protection requirements usually
will not apply to the insurance industry
because insurance industry inspectors
will almost never be qualified
employees (see final §§ 1910.269(l) and
1926.960).40
Second, the host-contractor
provisions in §§ 1910.269(a)(3) and
1926.950(c) should not impose
significant costs on the insurance
39 See the letter of interpretation dated June 9,
1999, to Mr. G. William Doody, which is available
at https://www.osha.gov/pls/oshaweb/
owadisp.show_document?p_
table=INTERPRETATIONS&p_id=22749.
40 According to final § 1910.269(a)(1)(ii)(B),
§ 1910.269 does not apply to electrical safetyrelated work practices covered by Subpart S.
Subpart S applies to work performed by unqualified
persons on, near, or with electric power generation,
transmission, and distribution installations (see
§ 1910.331(b)).
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20339
industry. As explained in Section VI,
Final Economic Analysis and
Regulatory Flexibility Analysis, later in
this preamble, OSHA estimated the
costs of the host-contractor provisions
on a per-project basis; that is, employers
will incur costs once for each project.
OSHA believes that its estimate of the
number of projects fully accounts for
projects that involve inspections,
including insurance inspections, of
electric power generation, transmission,
and distribution installations, though
OSHA allocated the costs to contract
employers generally. OSHA anticipates
that the number of insurance
inspections will be a small fraction of
the number of overall projects. If 1 in
every 1,000 projects involves an
insurance inspection, then the total
costs related to employers’ complying
with the host-contractor provisions for
insurance inspections would be less
than $20,000 per year, half of which
host employers would bear. The Agency
deems such costs an inconsequential
portion of the overall costs of the final
rule and not significant for the
insurance industry.
Third, OSHA does not believe that
insurance inspections will typically
involve employees working from aerial
lifts or on poles, towers, or similar
structures covered by the personal
protective equipment requirements in
final §§ 1910.269(g)(2)(iv)(C) and
1926.954(b)(3)(iii). Mr. Stoller’s lone
example of work potentially affected by
the final rule, the inspection of pressure
vessels, is not generally covered by
those provisions, which primarily affect
work involving overhead transmission
and distribution lines. OSHA is
unaware of any other insurance
inspection work that would involve
employees working from aerial lifts or
on poles, towers, or similar structures.
Even if such inspections are taking
place, they should be rare, and the
Agency deems costs associated with
such inspections an inconsequential
portion of the overall costs of the final
rule, and inconsequential as well for the
insurance industry.
Paragraph (a)(1)(ii) of final § 1926.950
provides that subpart V does not apply
to electrical safety-related work
practices for unqualified employees.
Electrical safety-related work-practice
requirements for these employees are
contained in other subparts of part 1926,
including subparts K, N, and CC. For
example, § 1926.416(a)(1) in subpart K
prohibits employers from permitting an
employee to work in such proximity to
any part of an electric power circuit that
the employee could contact the electric
power circuit in the course of work,
unless the employee is protected against
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electric shock by deenergizing the
circuit and grounding it or by guarding
it effectively by insulation or other
means. Deenergizing circuits and
insulating them from employees
protects unqualified employees from
electric shock. By contrast, subpart V, in
final § 1926.960(b)(1)(i), permits only
qualified employees to work on or with
exposed energized lines or parts of
equipment. Final § 1926.960(c)(1)(iii)
requires the employer to ensure that no
employee approaches or takes any
conductive object closer to exposed
energized parts than the minimum
approach distances, established by the
employer under final § 1926.960(c)(1)(i),
unless the employee is insulated from
the energized part (for example, with
rubber insulating gloves and sleeves), or
the energized part is insulated from the
employee and from any other
conductive object at a different
potential, or the employee is performing
live-line barehand work in accordance
with § 1926.964(c).
Subpart CC generally requires
employers to ensure that employees
maintain minimum clearances when
operating cranes or derricks near
overhead power lines. Paragraph (a)(6)
of § 1926.600 also generally requires
minimum clearances when mechanical
equipment is operated near overhead
power lines. In part because subpart V
establishes requirements for qualified
employees operating mechanical
equipment, § 1926.959(d)(1) of this final
rule generally requires mechanical
equipment, including cranes and
derricks, to maintain minimum
approach distances that are significantly
less than the minimum clearance
distances in either § 1926.600(a)(6) or
subpart CC.
OSHA did not expressly propose to
exempt electrical safety-related work
practices used by unqualified
employees from subpart V; however, the
preamble to the proposal made it clear
that subpart V’s requirements did not
apply to electrical safety-related work
practices used by unqualified
employees. (See, for example, 70 FR
34857.) Specifically, the Agency stated:
‘‘The general approach taken in the
proposed revision of Subpart V is to
provide safety-related work practices for
qualified employees to follow when
they are performing electric power
transmission and distribution work.
Safe work practices for unqualified
employees are not addressed in
proposed Subpart V . . .’’ (70 FR
34857). Information in the record shows
that the requirements in subpart V are
not sufficiently protective for
unqualified employees. (See, for
example, Exs. 0077, 0134.) For example,
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NFPA 70E contains electrical safetyrelated work practice requirements to
protect unqualified employees from
electrical hazards posed by electric
power transmission and distribution
installations (Ex. 0134).41 The
consensus standard requires unqualified
employees to maintain minimum
approach distances that are
substantially greater than the minimum
approach distances in Subpart V.
OSHA designed subpart V to mirror
the requirements in § 1910.269. Existing
§ 1910.269(a)(1)(i)(A), which is being
adopted in the final rule without
substantive change, provides that
§ 1910.269 applies to ‘‘[p]ower
generation, transmission, and
distribution installations, including
related equipment for the purpose of
communication or metering, which are
accessible only to qualified employees.’’
Existing (and final)
§ 1910.269(a)(1)(ii)(B) explicitly
excludes ‘‘electrical safety-related work
practices . . . covered by subpart S of
this part’’ from coverage. According to
§ 1910.331(b), subpart S covers
electrical safety-related work practices
for unqualified employees working on,
near, or with installations for the
generation, transmission, or distribution
of electric energy. Thus, § 1910.269 does
not apply to electrical safety-related
work practices for unqualified
employees.
In conclusion, OSHA notes that the
electrical safety-related work practices
required by Subpart V do not provide
sufficient protection for unqualified
employees. Therefore, Subpart V does
not and should not cover such work
practices. The final rule, in
§ 1926.950(a)(1)(ii), expressly clarifies
that Subpart V does not cover electrical
safety-related work practices for
unqualified employees.
Paragraph (a)(2) of final § 1926.950,
which is being adopted without change
from the proposal, explains that subpart
V applies in addition to all other
applicable standards contained in part
1926. This paragraph also provides that
employers doing work covered by
subpart V are not exempt from
complying with other applicable
provisions in part 1926 by the operation
of § 1910.5(c). Paragraph (a)(2) also
clarifies that specific references in
subpart V to other sections of part 1926
are provided for emphasis only. In
accordance with this provision, all
construction industry standards
continue to apply to work covered by
subpart V unless there is an applicable
41 See NFPA 70E–2004, Section 110.1, which sets
the scope for Article 110, General Requirements for
Electrical Safety-Related Work Practices (Ex. 0134).
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exception in subpart V or elsewhere in
part 1926. For example, § 1926.959(a)(2)
requires the critical safety components
of mechanical elevating and rotating
equipment to be visually inspected
before each shift. This provision does
not supersede § 1926.1412(d), which
details specific requirements for the
visual inspection of cranes each shift by
a competent person. In a change that
OSHA considers nonsubstantive,
§ 1910.269(a)(1)(iii) is being amended to
include language equivalent to that in
§ 1926.950(a)(2).
Subpart V has never applied to work
on electric power generation
installations. Proposed § 1926.950(a)(3)
provided that § 1910.269 would cover
all work, including construction,
involving electric power generation
installations. In the preamble to the
proposal, the Agency explained that the
construction of an electric power
generation station normally poses only
general construction hazards, that is,
hazards not addressed by subpart V (70
FR 34833). OSHA recognized, however,
the following two exceptions to this
conclusion: (1) during the final phase of
construction of a generating station,
when electrical and other acceptance
testing of the installation is being
performed, and (2) during
‘‘reconstruction,’’ when portions of the
generating station not undergoing
construction are still in operation (id.).
In both of these scenarios, construction
work at a generation station exposes
workers to hazards akin to those posed
by the operation and maintenance of a
generation plant. Because the Agency
believed that these two operations were
more like general industry work than
construction, it deemed it appropriate
for employers to follow § 1910.269 in
those situations (id.). Rather than repeat
the relevant portions of § 1910.269 in
subpart V, OSHA proposed that
§ 1910.269 apply to all work involving
electric power generation installations.
The Agency requested comments on
whether § 1910.269 should apply to all
work involving electric power
generation installations, as proposed, or
whether instead the relevant
requirements from § 1910.269 should be
contained in final subpart V for
purposes of construction work involving
electric power generation installations.
OSHA received numerous responses to
this request. (See, for example, Exs.
0125, 0127, 0130, 0149, 0151, 0155,
0159, 0162, 0163, 0172, 0177, 0179,
0186, 0188, 0201, 0208, 0209, 0212,
0213, 0227, 0230.) Commenters largely
supported OSHA’s proposed approach
and the language making § 1910.269
applicable to all work involving electric
power generation installations. For
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example, Mason County Public Utility
District 3 commented: ‘‘We believe the
proposed language referencing 1910.269
for all work involving electric power
generation installations should be
adopted’’ (Ex. 0125). Siemens Power
Generation responded similarly,
explaining, ‘‘Subpart V should not
apply to the electric power generation
installations [because m]aintenance in
these installations is covered adequately
by 1910.269 and construction is covered
adequately by general construction
requirements’’ (Ex. 0163). In addition,
Mr. Tom Chappell of Southern
Company agreed with OSHA that
‘‘[a]pplying 1910.269 during the ‘final
phase of construction’ or ‘reconstruction
work’ would be preferable to recreating
the same requirements in Subpart V’’
(Ex. 0212).
On the other hand, NIOSH suggested
that it ‘‘would be less burdensome’’ for
employers if the relevant requirements
for construction at generation
installations were incorporated in
subpart V (Ex. 0130). In addition, MYR
Group was concerned that OSHA’s
proposed approach could lead to
confusion, explaining:
mstockstill on DSK4VPTVN1PROD with RULES2
[A]pplying part 1910 electrical standards
[to construction work involving generation
installations] would cause confusion as to
whether other applicable general industry or
construction standards would govern the
remaining aspects of such work. Thus,
OSHA’s proposal—based on an alleged
simplification—does itself create confusion.
[Ex. 0162]
OSHA considered these comments,
but does not believe that applying
§ 1910.269 to construction involving
generation installations is likely to
result in any heavy burdens or
confusion. OSHA’s construction
standards (29 CFR part 1926) apply to
general construction activities
performed at generation installation
sites. As previously explained,
§ 1910.269 generally will not apply to
the original construction of a generating
station until the final phase of
construction, when many of the
provisions in § 1910.269 become
applicable. For example, in the early
construction phases, the generation
installation would contain no energized
circuits, so the provisions for working
near energized parts in § 1910.269(l)
would not apply. Similarly, in the
construction of a coal-fired generating
station, the requirements in
§ 1910.269(v)(11) on coal handing
would have no application until coal is
present. To the extent an employer is
performing late-stage construction or
reconstruction of a generation
installation and § 1910.269 applies, the
provisions of § 1910.269 supplement,
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but do not replace, any relevant general
construction requirements. (See
§§ 1910.269(a)(1)(iii) and
1926.950(a)(2).) For example, the
training requirements in
§ 1910.269(a)(2) apply in addition to any
applicable training requirements in part
1926.42
With this additional clarification and
the support of most of the commenters
who provided feedback on this issue,
the Agency is adopting proposed
§ 1926.950(a)(3) as it relates to the
construction of electric power
generation installations.43
Another coverage issue raised in the
proposal relates to line-clearance tree
trimming, which is currently addressed
in § 1910.269.44 (See existing
§ 1910.269(a)(1)(i)(E).) As OSHA
explained in the preamble to the
proposal, line-clearance tree trimming is
not normally performed as part of the
construction of electric power
transmission or distribution
installations (70 FR 34833). One
exception occurs when trees are
trimmed along an existing overhead
power line to provide clearance for a
new transmission or distribution line
that is under construction (id.). While
this type of work by line-clearance tree
trimmers is properly classified as
construction work, it shares many
similarities with the work done by lineclearance tree trimmers that is properly
classified as general industry work.45
For this reason, as well as for ease of
compliance and enforcement, proposed
§ 1926.950(a)(3) provided that
§ 1910.269 would apply to all lineclearance tree-trimming operations,
42 Paragraph (e) of § 1910.269 contains
requirements for work in enclosed spaces. OSHA
recently proposed a standard covering confined
spaces in construction, which will cover many of
the same hazards. OSHA will consider how to
apply these new confined space provisions to the
construction of power generation installations in
the development and promulgation of that final
rule.
43 Current § 1910.269(a)(1)(ii)(A) provides that
§ 1910.269 does not apply to construction work. In
the final rule, OSHA is revising this paragraph to
indicate that § 1910.269 does not apply to
construction work, as defined in § 1910.12, except
for line-clearance tree-trimming operations and
work involving electric power generation
installations as specified in § 1926.950(a)(3). This
change makes the application of § 1910.269
consistent with the coverage of work involving
electric power generation installations in subpart V.
44 Line-clearance tree trimming is also addressed
in § 1910.268 when the lines involved are
telecommunications lines. (See 29 CFR
1910.268(q).)
45 Throughout the preamble discussion of this
final rule, OSHA generally refers to line-clearance
tree trimmers who are not qualified employees
under § 1910.269 or subpart V as ‘‘line-clearance
tree trimmers,’’ and to qualified employees who
also meet the definition of ‘‘line-clearance tree
trimmers’’ as ‘‘qualified employees.’’
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20341
even those that might be considered
construction. OSHA requested
comments on whether § 1910.269
should apply to all work involving lineclearance tree trimming, as proposed, or
whether the relevant requirements from
§ 1910.269 should be contained in
subpart V.
The Agency received a handful of
comments on this issue. (See, for
example, Exs. 0175, 0186, 0201, 0213,
0230.) These comments generally
supported OSHA’s proposed approach.
For example, Mr. Anthony Ahern of
Ohio Rural Electric Cooperatives agreed
that OSHA need not duplicate the lineclearance tree-trimming requirements
from § 1910.269 in subpart V (Ex. 0186).
Also, Mr. James Gartland of Duke
Energy commented that the
requirements for line-clearance treetrimming operations should be covered
exclusively under § 1910.269,
explaining that line-clearance treetrimming operations are the same
whether one considers the work to be
general industry or construction (Ex.
0201).
IBEW asked OSHA to clarify whether
§ 1910.269 would apply even to treetrimming operations that could be
considered ‘‘construction,’’ for example
clearing around existing energized
facilities for a new right of way (Ex.
0230). OSHA is applying § 1910.269 in
those circumstances. Given that
clarification, IBEW agreed that the
§ 1910.269 requirements for lineclearance tree-trimming operations do
not need to be repeated in subpart V
(Ex. 0230). In light of the commenters’
support, OSHA is adopting
§ 1926.950(a)(3) as proposed with
respect to line-clearance tree
trimming.46
Although the tree trimming industry
did not object to covering all lineclearance tree trimming in § 1910.269,
representatives of the industry urged the
Agency to expand the scope of covered
line-clearance tree-trimming activities
by broadening the definition of that
term. (See, for example, Exs. 0174, 0200,
0502, 0503; Tr. 620–628, 765–769.) The
proposed definition of ‘‘line-clearance
tree trimming’’ in § 1926.968, which
was based on existing § 1910.269(x),
read as follows:
46 Current § 1910.269(a)(1)(ii)(A) provides that
§ 1910.269 does not apply to construction work. In
the final rule, OSHA is revising this paragraph to
indicate that § 1910.269 does not apply to
construction work, as defined in § 1910.12, except
for line-clearance tree-trimming operations and
work involving electric power generation
installations as specified in § 1926.950(a)(3). This
change makes the application of § 1910.269
consistent with the coverage of line-clearance treetrimming operations in subpart V.
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The pruning, trimming, repairing,
maintaining, removing, or clearing of trees or
the cutting of brush that is within 3.05 m (10
feet) of electric supply lines and equipment.
The Utility Line Clearance Coalition
(ULCC) commented that the definition
of line-clearance tree trimming should
not be limited to trees within 3.05
meters (10 feet) of an electric supply
line. ULCC requested that OSHA
expand the definition of ‘‘line-clearance
tree trimming’’ to include all vegetation
management work done by lineclearance tree trimmers and trainees for
the construction or maintenance of
electric supply lines or for electric
utilities (Ex. 0502). The Tree Care
Industry Association (TCIA) proposed
the same change to the definition of
‘‘line-clearance tree trimming’’ (Ex.
0503). Both tree trimming trade
associations recommended that the
definition of ‘‘line-clearance tree
trimming’’ be revised to read as follows:
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The pruning, trimming, repairing,
maintaining, removing, treating or clearing of
trees or the cutting of brush (vegetation
management) that is within 10 feet (305 cm)
of electric supply lines and equipment, or
vegetation management work performed by
line clearance tree trimmer/trainees for the
construction or maintenance of electric
supply lines and/or for electric utilities. [Exs.
0502, 0503]
The industry provided three main
arguments in support of its
recommendation to expand the scope of
tree-trimming work covered by
§ 1910.269. For the reasons described
later, OSHA is not persuaded by the
industry’s arguments and will not be
expanding the definition of ‘‘lineclearance tree trimming’’ to include all
vegetation management work for the
construction or maintenance of electric
supply lines or for electric utilities.
However, OSHA is making some
changes to the definition of ‘‘lineclearance tree trimming’’ that will
broaden, in a limited manner, the scope
of tree-trimming operations covered by
§ 1910.269. These changes are discussed
later in this section of the preamble.
The tree trimming industry’s first
argument in support of its
recommended definition is that the ‘‘10foot rule’’ (as they described it)
contradicts other portions of § 1910.269.
Joe Tommasi of the Davey Tree Expert
Company, testifying on behalf of ULCC,
noted:
[T]he minimum separation distances tables
in the standard requires [sic] a line clearance
arborist to maintain more than ten feet from
some lines depending on the voltage
exposures, but at the same time, the
definition says that such work is not subject
to [the] line clearance tree trimming standard
because the standard [applies] only to trees
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that are within the ten feet of overhead
conductors. [Tr. 622]
Mr. Tommasi also suggested that some
requirements, such as those for spraying
herbicides and stump cutting, may
apply to work that takes place more
than 3.05 meters away from power lines
(Tr. 622–623).
OSHA does not find this argument
persuasive. This first of the tree
trimmers’ arguments reflects a basic
misunderstanding of the way the
proposed standard worked. Under the
proposed rule, tree-trimming work was
covered by § 1910.269 only to the extent
it was done on trees or brush within
3.05 meters of electric supply lines and
equipment. If it was done on trees or
brush more than 3.05 meters away from
lines and equipment, none of the
provisions in proposed § 1910.269
applied. The proposed ‘‘10-foot rule’’
did not create any internal conflicts in
§ 1910.269. For work done outside of
the 3.05-meter boundary, the proposed
provisions the industry was concerned
about, that is, minimum approach
distances and requirements for spraying
herbicides and stump cutting, did not
apply.
The tree trimmers’ second
justification for expanding the
definition of line-clearance tree
trimming in § 1910.269 is that the ‘‘10foot rule’’ undermines safety by causing
different safety requirements to apply to
line-clearance tree trimmers depending
on their distance from the line. Mr.
Tommasi testified that ‘‘experience
teaches that a single set of safety rules
applicable to the line tree arborist
achieves the highest rate of compliance
and thus the highest safety’’ (Tr. 625).
Mr. Tommasi maintained that Federal
and State OSHA compliance officials
have enforced other standards, such as
OSHA’s logging standard (29 CFR
1910.266), during arborist operations
more than 3.05 meters from power lines
(id.). Further, ULCC commented that
‘‘the foundation of worker safety in line
clearance tree trimming is adherence to
a single predictable set of safety
standards in which employees can be
trained and repeatedly drilled’’ (Ex.
0174).
OSHA appreciates the industry’s
desire for a single set of safety-related
work practices, but changing the
definition of ‘‘line-clearance tree
trimming’’ in § 1910.269 would not
necessarily achieve the industry’s goal.
As stated previously, even work covered
by § 1910.269 and subpart V must
comply with all other applicable general
industry and construction standards. In
any event, the Agency does not believe
that it is necessary to employee safety to
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address in § 1910.269 every hazard
faced by line-clearance tree trimmers.
Employers in every industry, including
line-clearance tree trimming firms, must
identify all OSHA standards applicable
to their work, along with their general
duty clause obligations, and then set,
communicate, and enforce a set of work
rules that meets all of the applicable
requirements. For example, if a lineclearance tree trimming contractor
performs work that falls under the
logging or site-clearing standards
(§§ 1910.266 and 1926.604,
respectively), the contractor will have to
ensure that its work rules meet those
standards, in addition to § 1910.269.47
The provisions on brush chippers,
sprayers and related equipment, stump
cutters, gasoline-engine power saws,
backpack units for use in pruning and
clearing, rope, and fall protection
(§ 1910.269(r)(2), (r)(3), (r)(4), (r)(5),
(r)(6), (r)(7), and (r)(8), respectively) in
existing § 1910.269 were taken, in part,
from the EEI–IBEW draft on which
§ 1910.269 was based. Those provisions
were ‘‘checked against the equivalent
ANSI standard, ANSI Z133.1–1982[,
American National Standard for Tree
Care Operations—Pruning, Trimming,
Repairing, Maintaining, and Removing
Trees, and Cutting Brush—Safety
Requirements] ([269-]Ex. 2–29), to be
sure that OSHA’s regulations would
better effectuate safety than the national
consensus standard’’ (59 FR 4322).
However, OSHA did not incorporate a
comprehensive tree-trimming standard
in § 1910.269. Thus, many important
safety provisions included in applicable
consensus standards and in other OSHA
standards were not included in
§ 1910.269, and that section does not
address some important safety hazards
faced by workers performing tree care
operations. For example, § 1910.269
does not contain any specific
requirements to protect workers felling
trees. Those requirements are in OSHA’s
logging standard. Furthermore, even
with respect to the nonelectrical hazards
that are regulated in the § 1910.269 treetrimming provisions, the OSHA
standards do not cover those hazards as
comprehensively as the current version,
47 ULCC suggested that the references in
§ 1910.269(r)(5) to specific requirements in the
logging standard ‘‘shows OSHA’s intent to not
apply [the] logging standard to line clearance unless
so-designated’’ (Ex. 0174). This is an erroneous
interpretation that overlooks existing
§ 1910.269(a)(1)(iii), which explains that ‘‘[s]pecific
references in this section to other sections of part
1910 are provided for emphasis only.’’ Other
relevant provisions in part 1910 continue to apply,
including other provisions in the logging standard,
if the work being performed falls within the scope
of those standards and within the scope of
§ 1910.269 at the same time.
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or even the 1982 version, of ANSI
Z133.1.48 For example, the new and old
consensus standards include additional
requirements for brush chippers and
provisions on hand tools such as axes,
pruners, and saws that are not contained
in § 1910.269. For these reasons,
adopting the industry’s
recommendation to have § 1910.269 be
the exclusive source of requirements for
tree-trimming work would not improve
employee safety. Instead, it would
jeopardize the workers performing those
operations. For example, an employer
may perform a logging operation near an
overhead power line under contract
with an electric utility to remove trees
along the right of way for the power
line. Applying the tree care industry’s
recommendation and logic to this work
would place that work exclusively
under § 1910.269, eliminating the
protection provided by the logging
standard’s tree-felling provisions.
The Agency has published an advance
notice of proposed rulemaking to gather
information to use in developing a
comprehensive standard on tree care
operations (73 FR 54118–54123, Sept.
18, 2008). In that rulemaking, OSHA
will consider whether, and to what
extent, any new standard on tree care
operations should cover line-clearance
tree trimming.
The tree trimmers’ third justification
for expanding the definition of lineclearance tree trimming in § 1910.269 is
that the electrical hazards regulated by
§ 1910.269 exist at distances greater
than 3.05 meters from the line. ULCC
argued that there are many
circumstances that expose lineclearance tree trimmers to electrical
hazards at distances beyond 3.05 meters
from the line, such as when a tree or
section of a tree can fall into the line
even though the tree itself is farther than
3.05 meters away (Ex. 0174). To
illustrate this point, Mr. Tommasi
provided an example of a 15.2-meter tall
oak tree located 4.6 meters from an
overhead power line (Tr. 623).
OSHA has considered this argument,
but has concluded that the 3.05-meter
rule is generally reasonable and
consistent with provisions in 29 CFR
part 1910, subpart S, OSHA’s general
industry electrical standards. An
examination of the different
requirements that apply to the electrical
48 As stated earlier, in its review of the EEI–IBEW
draft, OSHA checked provisions of that draft against
equivalent provisions in ANSI Z133.1–1982.
However, because § 1910.269 is a standard for
electric power generation, transmission, and
distribution work and not a comprehensive
standard on tree trimming, the Agency did not
examine provisions in the ANSI standard that had
no counterpart in the EEI–IBEW draft.
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hazards posed by tree-trimming
operations will illuminate the need to
set a locus within which § 1910.269
should apply.
The line-clearance tree-trimming
provisions in existing § 1910.269
contain several requirements to protect
line-clearance tree trimmers from
electrical hazards. First, to be
considered line-clearance tree trimmers
under § 1910.269, employees must,
through training or experience, be
familiar with the special techniques and
hazards involved in line-clearance tree
trimming.49 (See existing
§ 1910.269(a)(1)(i)(E)(2) and the
definition of ‘‘line-clearance tree
trimmer’’ in existing § 1910.269(x).)
Second, there must be at least two lineclearance tree trimmers present under
any of the following conditions: (1) If a
line-clearance tree trimmer is to
approach any conductor or electric
apparatus energized at more than 750
volts more closely than 3.05 meters, (2)
if branches or limbs being removed are
closer than the applicable minimum
approach distances to lines energized at
more than 750 volts, or (3) if roping is
necessary to remove branches or limbs
from such conductors or apparatus. (See
existing § 1910.269(r)(1)(ii).) Third,
when the voltage on the lines is 50 volts
or more and two or more employees are
present, generally at least two
employees must be trained in first aid,
including cardiopulmonary
resuscitation.50 (See existing
§ 1910.269(b)(1).) Fourth, employees
must maintain minimum approach
distances appropriate for qualified
employees. (See existing
§ 1910.269(r)(1)(iii) and (r)(1)(v).) Fifth,
employees must use insulating
equipment to remove branches that are
contacting exposed, energized
conductors or equipment or that are
within the applicable minimum
approach distances of energized
conductors or equipment. (See existing
§ 1910.269(r)(1)(iv).) Sixth, lineclearance tree-trimming work may not
be performed when adverse weather
conditions make the work hazardous in
49 Throughout this preamble, OSHA differentiates
between line-clearance tree trimmers (as defined in
§ 1910.269) and other workers involved in treetrimming operations. OSHA refers to employees
doing tree-related work who are not line-clearance
tree trimmers under § 1910.269 as ‘‘regular tree
trimmers’’ (that is, all other tree trimmers) or ‘‘tree
workers who are not line-clearance tree trimmers’’
(that is, all other tree trimmers and ground
workers). See also the summary and explanation for
§ 1926.950(b)(2), later in this section of the
preamble.
50 See the summary and explanation for final
§ 1926.951(b)(1), later in this section of the
preamble, for a discussion of the requirements for
first-aid training for field work, such as lineclearance tree-trimming operations.
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spite of the work practices required by
§ 1910.269. (See existing
§ 1910.269(r)(1)(vi).) Seventh,
mechanical equipment must maintain
appropriate minimum approach
distances, and certain measures must be
taken to protect employees on the
ground from hazards that might arise
from equipment contact with energized
lines. (See existing § 1910.269(p)(4).)
Requirements for tree trimmers who
are not performing line-clearance tree
trimming (as defined in final
§ 1910.269(x)), that is, ‘‘regular tree
trimmers,’’ are contained in Subpart S of
the general industry standards in part
1910. It is important to note that, for the
purposes of Subpart S, tree trimmers fall
into two categories: (1) Regular tree
trimmers, whom OSHA treats as
unqualified persons, and (2) lineclearance tree trimmers (as defined in
§ 1910.269), whom OSHA considers
qualified persons under subpart S. Lineclearance tree trimmers under
§ 1910.269 are exempt from the
electrical safety-related work practice
requirements in subpart S and must
comply with the § 1910.269
requirements described previously.51
(See § 1910.331(c)(1).) In contrast,
regular tree trimmers are subject to the
subpart S requirements, but are not
covered by § 1910.269.52
Subpart S sets some basic
requirements for regular tree trimmers.
51 Note 2 to the definition of ‘‘line-clearance tree
trimmer’’ in existing § 1910.269(x) explains that
line-clearance tree trimmers are considered
qualified employees for purposes of the electrical
safety-related work practices in Subpart S
(§§ 1910.331 through 1910.335). Paragraph (c)(1) of
§ 1910.331 provides that §§ 1910.331 through
1910.335 do not apply to work performed by
qualified persons, including line-clearance tree
trimmers under § 1910.269, on or directly
associated with generation, transmission, and
distribution installations. In addition, Note 3 to
§ 1910.331(c)(1) clarifies that the agency considers
line-clearance tree trimming to be work directly
associated with such installations.
52 Currently, an employee must meet the
definition of ‘‘line-clearance tree trimmer’’ in
existing § 1910.269(x) and have training meeting
§ 1910.332(b)(3) to be considered a line-clearance
tree trimmer who is a qualified employee for the
purposes of subpart S. (See Note 1 to
§ 1910.332(b)(3), which states that a person must
have the training required by that paragraph to be
considered a qualified person.) As explained in the
summary and explanation for §§ 1926.950(b)(2) and
1910.269(a)(2)(iii), later in this section of the
preamble, OSHA added to § 1910.269 appropriate
training requirements for line-clearance tree
trimmers. Consequently, under this final rule, an
employee must meet the definition of ‘‘lineclearance tree trimmer’’ and have training meeting
§ 1910.269(a)(2)(iii) to be considered a lineclearance tree trimmer who is a qualified employee
for the purposes of subpart S. Under both the
existing standards and the final rule, any given tree
trimmer is either a line-clearance tree trimmer, who
is considered a qualified employee under subpart
S, or a regular tree trimmer, who is considered an
unqualified employee under subpart S.
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(Other requirements also apply, but are
not germane to this discussion.) First,
regular tree trimmers must be
appropriately trained (see
§ 1910.332(b)(1) and (b)(2)), although
the training required for regular tree
trimmers is not as extensive as that
required for line-clearance tree
trimmers. Second, regular tree trimmers
must generally maintain a minimum
separation of 3.05 meters from overhead
power lines (see § 1910.333(c)(3)(i) and
(c)(3)(iii)). Finally, regular tree trimmers
working on the ground may not contact
vehicles or mechanical equipment
capable of having parts of its structure
elevated near energized overhead lines,
except under certain conditions (see
§ 1910.333(c)(3)(iii)(B)).
As a general matter, OSHA believes
that workers performing line-clearance
tree-trimming operations under existing
§ 1910.269 are afforded more protection
than workers performing regular treetrimming operations under Subpart S.
Under existing § 1910.269, lineclearance tree-trimming operations
generally require the presence of at least
two line-clearance tree trimmers trained
in first aid, including cardiopulmonary
resuscitation. Subpart S does not have a
comparable requirement. Existing
§ 1910.269 forbids line-clearance treetrimming operations from being
performed when adverse weather
conditions make work unsafe. Subpart S
does not address weather conditions.
Furthermore, in comparison with
subpart S, existing § 1910.269 contains
additional requirements to protect
workers in case mechanical equipment
contacts a power line. OSHA believes
that these important protections in
existing § 1910.269 must be required
only when tree-trimming operations
expose employees to the most serious
electrical hazards, not any time
electrical hazards are present, as posited
by ULCC.
OSHA believes that the seriousness of
electrical hazards posed by tree
trimming depends on how close the tree
is to the power line. The closer the tree
is to the power line, the more difficulty
the worker has in maintaining minimum
approach distances. For example, roping
may be necessary to maintain the
required minimum approach distances.
(This practice is addressed in existing
§ 1910.269(r)(1)(ii)(C).) Furthermore,
when the tree is close to the power line,
a worker trimming trees from an aerial
lift has to be more concerned with the
distances between the power line and
the tree, the aerial lift, and himself or
herself. The farther the tree is from the
power line, the more room an employee
has in which to maneuver the aerial lift.
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Therefore, the Agency has only to
decide how close the tree needs to be to
a power line before the protections
required by § 1910.269 are necessary.
The Agency concludes that those
protections should start when the tree is
3.05 meters from a power line. Under
Subpart S, unqualified employees are
not permitted within that distance, but
they are permitted to work in
compliance with subpart S outside of
that distance (plus 100 millimeters (4
inches) of additional distance for every
10 kilovolts over 50 kilovolts). (See
§ 1910.333(c)(3)(i).) OSHA believes that
it would be inconsistent to expand the
definition of ‘‘line-clearance tree
trimming’’ to the point that lineclearance tree trimmers working on
trees or brush more than 3.05 meters
from the lines would be entitled to the
enhanced protections of § 1910.269,
while employees doing other types of
work closer to the lines (between 3.05
meters from the line and where the lineclearance tree trimmers are working)
would be governed by the more limited
protections afforded by subpart S. The
Agency generally believes that any
electrical hazards that are present when
a tree is more than 3.05 meters from
power lines are addressed adequately by
subpart S.
Nevertheless, changes to the existing
definition of ‘‘line-clearance tree
trimming’’ in § 1910.269 (which is
identical to the definition proposed for
subpart V) are necessary to ensure
consistency with the 3.05-meter rule
that applies to unqualified employees
under § 1910.331(c)(3)(i). As noted
previously, under
§ 1910.333(c)(3)(i)(A)(1), 3.05 meters is
the minimum distance an unqualified
employee must maintain from overhead
power lines. If the voltage is higher than
50 kilovolts, the required distance under
§ 1910.333(c)(3)(i)(A)(2) increases by
100 millimeters for every 10 kilovolts of
voltage above 50 kilovolts. OSHA
believes that this increase in distance
reasonably captures the relationship
between the severity of the electrical
hazard and voltage. Therefore, OSHA
decided that, although it is not
expanding the definition of ‘‘lineclearance tree trimming’’ to the extent
recommended by the tree trimming
industry, it will add this extra distance
to the definition of ‘‘line-clearance tree
trimming’’ to accord with
§ 1910.333(c)(3)(i)(A). The revised
definition appears in §§ 1910.269(x) and
1926.968.
Paragraph (b) of final § 1926.950
addresses training for employees.
Subpart V currently contains no general
provisions related to training employees
in the safety practices necessary to
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perform electric power transmission and
distribution work. It is widely
recognized that the types of work
covered by this standard require special
knowledge and skills. Additionally,
final subpart V contains many safetyrelated work practice requirements that
are necessary for the protection of
employees. To gain the requisite
knowledge and skills to use these work
practices, employees must be
adequately trained. Therefore, in the
proposed revision of subpart V, OSHA
included training requirements
mirroring those already in § 1910.269,
with a few changes and additions
(discussed later). OSHA notes that
editorial changes are being made
throughout paragraph (b) to clarify that
employers must ensure that ‘‘each’’
employee covered by a specific training
provision receives the training required
by that provision.53
Paragraph (b)(1) contains training
requirements applying to all employees
performing work covered by subpart V.
Siemens Power Generation and ORC
Worldwide suggested deleting the
heading ‘‘All employees’’ from proposed
paragraph (b)(1). They expressed
concern that the provision could be
construed to require training for clerical
employees or other workers doing tasks
not covered by subpart V (Exs. 0163,
0208, 0235). Siemens commented:
By adding the word ‘‘ALL’’ the Agency is
implying that training must be conducted for
any and all employees regardless of their
scope of task. It implies for example, that
even for clerical employees that have no risk,
there must be some documented training
conducted to comply with this requirement.
[Ex. 0163]
OSHA appreciates these concerns, but
has elected to retain the title in
paragraph (b)(1) as proposed. The
Agency thinks that it is important to
distinguish the training requirements in
53 Several provisions in the proposed rule and
existing § 1910.269 require employers to provide
personal protective equipment (PPE) and training
for ‘‘employees’’ or for ‘‘all employees.’’ The final
rule amends these provisions to require PPE and
training for ‘‘each employee.’’ These editorial,
nonsubstantive changes emphasize that the
standards’ training and PPE requirements impose a
compliance duty to each and every employee
covered by the standards and that noncompliance
may expose the employer to liability on a peremployee basis. This action is in accord both with
OSHA’s longstanding position and OSHA standards
addressing employers’ duties. (See §§ 1910.9 and
1926.20(f); see also 73 FR 75568 (Dec. 12, 2008)).
It should be noted that, if any provision in the final
rule continues to require training or PPE for
‘‘employees’’ or for ‘‘all employees,’’ rather than for
‘‘each employee,’’ as described above, this was an
unintentional omission on OSHA’s part and should
not be interpreted as amending OSHA’s
longstanding position, or the general standards,
addressing employers’ duties to provide training
and PPE to each employee.
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paragraph (b)(1), which is broadly
applicable to workers doing work
covered by subpart V, from the
requirements in paragraph (b)(2), which
is applicable only to ‘‘qualified
employees.’’ OSHA clarified in the
proposal, and is reiterating here, that
paragraph (b)(1) does not impose
training requirements on employees
who are not performing work covered
by subpart V. The text of paragraph
(b)(1) is self-limiting—employers need
only ensure that each employee receives
safety training that ‘‘pertain[s] to his or
her job assignments’’ and that is
‘‘related to his or her work.’’
As clerical workers do not perform
the types of hazardous work covered by
subpart V, this provision does not
require employers to train such
employees in live-line barehand or other
work techniques addressed by this final
rule. Employees performing clerical
work or other work not covered by
subpart V would not need to receive the
same electrical safety training required
for workers involved in the construction
of transmission and distribution lines
and equipment. However, employers
must train clerical workers performing
work covered by subpart V in the
hazards to which they might be
exposed.
Proposed paragraphs (b)(1)(i) and
(b)(1)(ii) were borrowed in large part
from provisions in existing § 1910.269.
Paragraph (b)(1)(i) requires each
employee to be trained in, and be
familiar with, the safety-related work
practices, safety procedures, and other
safety requirements in subpart V that
pertain to his or her job assignments.
OSHA considers this training necessary
to ensure that employees use the safetyrelated work practices outlined in
subpart V. It should be noted that this
provision requires employers to train
employees not only in the content of the
applicable requirements of the final rule
but in how to comply with those
requirements. OSHA received no
comments on proposed paragraph
(b)(1)(i) and is carrying it forward into
the final rule without substantive
change.
Proposed paragraph (b)(1)(ii)
additionally provided that employees
had to be trained in, and be familiar
with, any other safety practices related
to their work and necessary for their
safety, including applicable emergency
procedures, such as pole-top and
manhole rescue. Proposed paragraph
(b)(1)(ii) required that safety training be
provided in areas that are not directly
addressed by subpart V, but that are
related to the employee’s job. This
training fills in the gaps left when the
final rule does not specify requirements
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for every hazard the employee may
encounter in performing electric power
generation, transmission, or distribution
work. OSHA explained in the preamble
to the proposal that if more than one set
of work practices could be used to
accomplish a task safely, the employee
would only need to be trained in the
work methods to be used (70 FR 34833).
For example, an insulator on a power
line could be replaced by an employee
using live-line tools or rubber insulating
equipment or by an employee working
without electrical protective equipment
after deenergizing and grounding the
line. The employee would only need to
be trained in the method actually used
to replace that insulator.
The Agency received numerous
comments suggesting that the training
requirement proposed in paragraph
(b)(1)(ii) was too broad (Exs. 0156, 0160,
0168, 0170, 0202, 0206, 0207, 0229,
0233, 0237). Mr. Don Adkins of Davis H.
Elliot Company, an electrical contractor,
commented, for example, that this
proposed provision was ‘‘impermissibly
broad’’ and offered ‘‘no guidance as to
what safety practices are ‘related’ to the
work of those covered by the standard’’
(Ex. 0156). Mr. Robert Matuga of the
National Association of Home Builders
(NAHB) believed that paragraph
(b)(1)(ii) was ‘‘overly broad,’’ potentially
‘‘creating an obligation for employers to
provide training to workers . . . on
almost every hazard that could
conceivably be encountered on a
construction jobsite’’ (Ex. 0168). He also
argued that proposed paragraph (b)(1)(ii)
is duplicative of § 1926.21(b)(2), which
requires ‘‘[t]he employer [to] instruct
each employee in the recognition and
avoidance of unsafe conditions and the
regulations applicable to his work
environment to control or eliminate any
hazards or other exposure to illness or
injury’’ (id.). Also, the U.S. Small
Business Administration’s (SBA) Office
of Advocacy commented:
The scope of this mandatory employee
training is not limited to work practices
required by the proposed electrical
standards, but extends to any other safety
practices that are related to their work and
necessary for their safety. The SBREFA panel
was concerned that this language was overly
broad and could be viewed as covering other,
non-specified hazards on the worksite, such
as ergonomic injuries from overhead work.
*
*
*
*
*
The proposed training language remains
vague and OSHA should clarify what training
is necessary to comply with the standard (as
well as what alternative training is acceptable
for compliance) [Ex. 0207]
Despite these comments, OSHA
continues to believe that the
requirement in proposed paragraph
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20345
(b)(1)(ii) is essential to the safety and
welfare of employees and is adopting it
without significant change in this final
rule. Mr. Brian Erga of Electrical Safety
Consultants International (ESCI)
supported the proposed training
requirements and attributed an increase
in employee proficiency, and safer work
environments, to the adoption of these
provisions in existing § 1910.269. He
explained:
It has been shown time and time again that
high quality training and retraining not only
provides a safer work site, but returns
dividends in financial contributions and long
term productivity to the employer. The
proposed [1926.]950(b) and associated
verbiage in the preamble, if followed, will, in
our opinion, move the industry to a safer
work site. The current training requirements
in 1910.269 and [the] proposed training
requirements are not unduly burdensome,
and will provide a more educated and
experienced work force. [Ex. 0155]
Further, Mr. Donald Hartley with
IBEW testified at the 2006 public
hearing that ‘‘ensur[ing] that . . .
employees are trained in the safetyrelated work practices, procedures, and
requirements that pertain to their . . .
assignments . . . is necessary to ensure
that employees are equipped to deal
with potential hazards associated with
this dangerous work’’ (Tr. 876). He did
not suggest that this training be limited
only to the safety practices and other
safety requirements in subpart V.
Several rulemaking participants
recognized that subpart V does not
specifically address all hazards faced by
employees performing covered work
and suggested that training is an
important factor in employee safety. For
example, Mr. Lee Marchessault testified
about the importance of training in
substation rescue procedures, stating,
‘‘You should do rescue training from
substation structures’’ (Tr. 572). Also,
Energy United EMC commented that
‘‘proper training is necessary’’ to
prevent employees in insulated aerial
lifts from touching conductors (Ex.
0219). The record also indicates that
employers train employees to protect
them from heat-stress hazards (see, for
example, Tr. 1129–1130), to ensure
proper maintenance of protective
clothing (see, for example, Tr. 471), and
to supplement the line-clearance treetrimming requirements in existing
§ 1910.269 (see, for example, Tr. 683).
Existing § 1910.269(a)(2)(i) already
contains a requirement identical to the
one proposed in § 1926.950(b)(1)(ii), and
OSHA has successful enforcement
experience with this provision. First,
except for two questions addressing
who needs to be trained in emergency
and rescue procedures, the Agency has
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not received any letters requesting
interpretation or clarification of this
provision, leading the Agency to believe
that the requirement is not as
ambiguous as the commenters claim.
Second, OSHA has issued only a few
citations under existing
§ 1910.269(a)(2)(i) (for example, in 2008,
OSHA issued only 2 citations of
§ 1910.269(a)(2)(i) in 362 inspections of
electric utilities), which supports
OSHA’s conclusion that employees
performing work under existing
§ 1910.269 are generally being trained as
required. Third, even EEI admits that
‘‘EEI members have generally found the
training requirements of paragraph
1910.269(a)(2) to be workable for their
employees’’ (Ex. 0227). Thus, it appears
that electric utilities have not had
difficulty complying with the identical
requirement in existing
§ 1910.269(a)(2)(i).
On the other hand, the Agency agrees
with these commenters that
§ 1926.950(b)(1)(ii) of the final rule sets
a broad, general requirement to train
employees. This is not an uncommon
approach for an OSHA standard to take.
OSHA’s personal protective equipment
(PPE) standards in §§ 1910.132(a) and
1926.95(a) require the employer to
provide and ensure the use of protective
equipment wherever it is necessary by
reason of hazards of processes or
environment, chemical hazards,
radiological hazards, or mechanical
irritants encountered in a manner
capable of causing injury or impairment
in the function of any part of the body
through absorption, inhalation or
physical contact. An employer is
deemed to be in violation of the PPE
standards when it fails to provide PPE
despite having actual or constructive
knowledge of a hazard in its facility for
which protective equipment is
necessary. (See, for example, Cape &
Vineyard Div. of the New Bedford Gas
& Edison Light Co. v. OSHRC, 512 F.2d
1148, 1152 (1st Cir.1975).) The general
construction training requirement
contained in § 1926.21(b)(2) is similarly
broad, requiring employers to instruct
each employee in the recognition and
avoidance of unsafe conditions and the
regulations applicable to his or her work
environment to control or eliminate any
hazards or other exposure to illness or
injury. That standard has been
interpreted to require employers to
provide employees with ‘‘the
instructions that a reasonably prudent
employer would have given in the same
circumstances.’’ (El Paso Crane &
Rigging Co., Inc., 16 BNA OSHC 1419
(No. 90–1106, Sept. 30, 1993); see also
Pressure Concrete Constr. Co., 15 BNA
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OSHC 2011 (No. 90–2668, Dec. 7, 1992)
(‘‘Because section 1926.21(b)(2) does not
specify exactly what instruction the
employees must be given, the
Commission and the courts have held
that an employer must instruct its
employees in the recognition and
avoidance of those hazards of which a
reasonably prudent employer would
have been aware.’’).) The applicability
of § 1926.21(b)(2) turns on an
employer’s actual or constructive
knowledge of hazards, just as under the
general PPE requirements. (See, for
example, W.G. Fairfield Co. v. OSHRC,
285 F. 3d 499 (6th Cir. 2002).)
OSHA is applying final paragraph
(b)(1)(ii) in the same manner. Therefore,
if an employer has actual knowledge of
a hazard (for example, through safety
warnings from equipment
manufacturers or through injury
experience), or if the employer has
constructive knowledge of a hazard (for
example, when industry practice
recognizes particular hazards), then
each employee exposed to the hazard
must be trained. For the training to
comply with this provision, it must be
sufficient to enable the employee to
recognize the hazard and take
reasonable measures to avoid or
adequately control it.
In addition, OSHA agrees with Mr.
Matuga that, except to the extent that it
only covers Subpart V work, paragraph
(b)(1)(ii) requires the same training as
§ 1926.21(b)(2). Consequently,
employers who meet § 1926.21(b)(2)
also meet final § 1926.950(b)(1)(ii). Even
though the final rule duplicates the
general construction training provision,
the Agency is adopting paragraph
(b)(1)(ii) to maintain consistency with
existing § 1910.269.
Mr. Lee Marchessault with Workplace
Safety Solutions recommended that
paragraph (b)(1)(ii) refer to rescues at
heights generally, rather than just poletop rescue, in the parenthetical listing
examples of potentially applicable
emergency procedures (Tr. 572). He
noted that rescue procedures are
performed from wind turbines, towers,
and substation structures, as well as
utility poles (id.).
OSHA has decided not to adopt this
recommendation because no change is
necessary. The types of emergency
procedures listed in paragraph (b)(1)(ii)
in the final rule are examples only. Poletop rescue is listed because it is a
widely recognized and used emergency
procedure. The Agency notes, however,
that training in these other types of
emergency procedures is required if it is
necessary for employee safety during
the work in question.
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OSHA proposed to add a new
provision to both subpart V and
§ 1910.269 clarifying that the degree of
training required is based on the risk to
the employee for the task involved.
OSHA explained that, under this
proposed paragraph, the training
provided to an employee would need to
be commensurate with the risk he or she
faces (70 FR 34834). The two provisions,
proposed §§ 1910.269(a)(2)(i)(C) and
1926.950(b)(1)(iii), were based on
§ 1910.332(c), although § 1910.332(c)
does not contain the ‘‘for the task
involved’’ language. The purpose of
these new training paragraphs was to
ensure that an appropriate level of
training is provided to employees.
Employees who face little risk in their
job tasks need less training than those
whose jobs expose them to more danger.
OSHA believed that this provision
would ensure that employers direct
their training resources where they will
provide the greatest benefit, while still
making sure that all employees receive
adequate training to protect them
against the hazards they face in their
jobs (id.). OSHA noted in the preamble
to the proposal that training already
provided in compliance with existing
§ 1910.269 would be considered
sufficient for compliance with these
paragraphs (id.). The provisions would
not require employers to make changes
to existing training programs that
comply with § 1910.269; rather, they
would provide employers with options
to tailor their training programs and
resources to employees with
particularly high-risk jobs (id.).
OSHA received several comments
regarding paragraph (b)(1)(iii) of
proposed § 1926.950. (See, for example,
Exs. 0128, 0162, 0163, 0169, 0177, 0201,
0209, 0210, 0212, 0221, 0225, 0227,
0235; Tr. 873–874, 1316–1319, 1332–
1333.)54 Some commenters maintained
that this provision was unnecessary or
too vague. For example, Mr. Pat
McAlister of Henry County REMC
requested additional guidance to
‘‘clarify generally when and how risks
link with training and [how to assign]
the appropriate level of training to offset
those risks’’ (Ex. 0210). EEI commented
that this proposed training provision
was unnecessary, explaining:
We question the soundness of changing the
[current] requirements [in § 1910.269]
because if compliance with existing Section
1910.269 training requirements is sufficient,
there is no reason to add another regulatory
54 The remaining discussion of these provisions
refers to the proposed construction requirement.
However, the comments and OSHA’s resolution of
those comments applies equally to the
corresponding general industry provision as is
generally the case throughout this preamble.
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requirement, and the proposed provisions
demonstrably have no purpose. The stated
explanation is that the standard is intended
to ‘‘provide employers with options,’’ but
employers have those options without the
added regulation. No additional provisions
are necessary to preserve existing options.
[Ex. 0227]
EEI went on to suggest that the added
requirement would create confusion,
commenting:
EEI’s concern is that the new language will
likely create confusion among many
employers who do not have access to or
regularly consult the preambles to OSHA
standards. All but the most sophisticated
readers likely will assume that the revised
standard imposes a requirement to modify
existing training programs. Moreover, the
proposal is unclear: The meaning of the term
‘‘degree of training’’ is difficult to discern in
that it is not evident how OSHA would
classify and evaluate a ‘‘degree’’ of training.
[Id.]
Many of the comments received on
proposed paragraph (b)(1)(iii) expressed
concern only about the language tying
training to ‘‘the task involved.’’ For
example, Mr. Mark Spence with Dow
Industries generally supported the
proposed provision, but stated that the
similar requirement in § 1910.332(c),
which does not contain the ‘‘for the task
involved’’ language, ‘‘has been in effect
since 1990 without causing significant
problems for employers’’ (Ex. 0128). Mr.
Spence had concerns about the
additional language in proposed
paragraph (b)(1)(iii), explaining:
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[T]he proposal refers to training ‘‘for the
task involved’’. Training programs typically
are broad, rather than task-specific. [T]he
present wording could be interpreted to
indicate an unmanageable requirement to
train affected employees on the details of
each individual task. OSHA should consider
re-wording this provision or clarifying that it
means that, where necessary, additional
training may be required for a particular task
. . . [Id.]
Mr. Tom Chappell of Southern
Company similarly noted that ‘‘[d]ue to
the large number of different tasks that
an employee may need to perform, it
would be difficult to evaluate each task
and identify the level of training that
would be required’’ (Ex. 0212).
Consumers Energy commented that, in
its experience, ‘‘employees can safely
complete hundreds of specific tasks’’
without the need for training in each
task individually (Ex. 0177). Mr. Donald
Hartley of IBEW testified that the
requirement ‘‘to tie the degree of
training to the risk to the employee for
the task involved . . . is both an
unworkable and inappropriate
standard’’ (Tr. 873–874). Mr. William
Mattiford with Henkels & McCoy
testified:
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[I]t’s not very clear as to what by
definition, the degree of training shall be
determined by the risk to the employee for
the task involved. And that’s where we see
it’s very confusing.
And if it’s literally taken that way, then it’s
each individual task. So it’s not just setting
a pole, but it’s digging a hole, to set the pole,
to prefab the pole. Each one of those things
could be, I guess, understood as being
training for each one of those tasks.
And I feel as though, many of us feel as
though that by the design of the training
programs today that have redundancy and
overlapping in them, you do cover all of
those.
But to actually spell out perhaps a lesson
plan for each one of those tasks I think would
be just too difficult to do, if not impossible.
[Tr. 1339]
Mr. Wilson Yancey with Quanta
Services agreed with these comments:
I agree with Bill’s comments, too. I think
most of that is being covered today. If we
have to go down and copy it and put lesson
plans for everything, we will never get it
accomplished and it will be too costly to the
contractor. [Tr. 1340]
OSHA continues to believe that it is
important that the level of training
provided to employees be
commensurate with the risk they
encounter. Focusing training where the
risk is greatest maximizes the benefits to
be achieved. In addition, providing no
more training than is necessary for
hazards that pose less risk can conserve
valuable, and often limited, safety and
health resources. OSHA successfully
used this general approach in
§ 1910.332(c), allowing employers
flexibility in providing training to
employees, yet ensuring that employees
most at risk receive the most training.
This approach is recognized by the
Agency’s publication ‘‘Training
Requirements in OSHA Standards and
Training Guidelines.’’ 55
On the other hand, the Agency
understands the rulemaking
participants’ concerns. Most
commenters objected to providing a
level of training determined by ‘‘the task
involved.’’ Although employees are
trained to perform the various tasks
involved in their jobs, as noted by Mr.
Mattiford (Tr. 1339), examining each
task to determine the relative risk may
seem daunting and unworkable as
claimed by Mr. Hartley (Tr. 873–874).
Employers should, however, be capable
of determining the relative risk of the
various hazards encountered by their
55 This document can be obtained by contacting
OSHA’s Office of Publications as directed in the
ADDRESSES section of this preamble or from OSHA’s
Web page: https://www.osha.gov/pls/publications/
publication.html. See, in particular, Section III of
the voluntary guidelines, ‘‘Matching Training to
Employees,’’ on pp. 6–8.
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20347
employees. To clarify this requirement,
OSHA replaced the phrase ‘‘for the task
involved’’ from the proposal with the
phrase ‘‘for the hazard involved’’ in
paragraph (b)(1)(iii) of the final rule.
To determine the relative risk
encountered by employees, employers
are encouraged to follow the guidelines
in OSHA’s publication ‘‘Training
Requirements in OSHA Standards and
Training Guidelines,’’ Voluntary
Training Guidelines, Section III. In any
event, employers may allocate training
resources in accordance with their own
determination of relative risk, provided
that each affected employee receives the
minimum training required under
subpart V.
Paragraph (b)(2) contains additional
requirements for training qualified
employees. Because qualified
employees may work extremely close to
electric power lines and equipment and,
therefore, encounter a high risk of
electrocution, it is important that they
be specially trained. Towards this end,
the standard requires that these
employees be trained in: distinguishing
exposed live parts from other parts of
electric equipment; determining
nominal voltages of exposed live parts;
applicable minimum approach
distances and how to maintain them;
the techniques, protective equipment,
insulating and shielding materials, and
tools for working on or near exposed
live parts; and the knowledge necessary
to recognize electrical hazards and the
techniques to control or avoid these
hazards. The language in paragraph
(b)(2) generally mirrors language in
existing § 1910.269(a)(2)(ii). However,
paragraph (b)(2)(v), which requires
training in how to recognize and control
or avoid electrical hazards, has no
counterpart in existing § 1910.269. In
addition, OSHA has added language to
paragraph (b)(2)(iii) of the final rule
explicitly requiring employers to train
qualified employees in the skills and
techniques necessary to maintain
minimum approach distances. See the
summary and explanation of final
§ 1926.960(c)(1), later in this section of
the preamble, for an explanation of this
change.
NIOSH commented that qualified and
unqualified employees are exposed to
the same electrical hazards and should
receive the same training (Ex. 0130).
NIOSH suggested that ‘‘[a]ll workers
potentially exposed to electrocution
hazards should be trained in hazard
awareness and the identification and
control of these hazards, as qualified
employees are trained’’ (id.). NIOSH
specifically noted that line-clearance
tree trimmers and ground workers face
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electrical hazards comparable to those
of qualified employees (id.).
OSHA does not believe that is
appropriate to adopt requirements in
this final rule for the training of ground
workers on tree crews or other tree
workers who are neither qualified
employees under § 1910.269 nor lineclearance tree trimmers. Subpart S, not
§ 1910.269 or subpart V, applies to
electrical safety-related work practices
of ground workers on tree crews and
other tree workers who are not lineclearance tree trimmers. (See
§ 1910.331(b).) The preamble to the
1994 § 1910.269 final rule makes this
clear as follows:
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Other tree workers do not have the training
necessary for them to be either ‘‘qualified
employees’’ or ‘‘line-clearance tree
trimmers’’, as defined under § 1910.269(x).
These employees are not covered under
§ 1910.269 at all. The work practices these
employees must use are contained in Subpart
S of Part 1910. Under Subpart S, tree workers
must maintain a 10-foot minimum approach
distance from overhead lines. (In fact,
trimming any branch that is within 10 feet of
an overhead power line is prohibited by
Subpart S.) [59 FR 4410; footnotes omitted.]
Existing § 1910.269(a)(1)(ii)(B) states
that § 1910.269 does not cover
‘‘electrical safety-related work practices
. . . covered by subpart S.’’
Consequently, addressing the training of
ground workers on tree crews or other
tree workers who are neither qualified
employees nor line-clearance tree
trimmers in § 1910.269 or subpart V
would be inappropriate.
On the other hand, OSHA believes
that the final rule should address the
training of line-clearance tree trimmers.
However, not all of the training
requirements in final
§ 1910.269(a)(2)(ii), which are
applicable to qualified employees, are
appropriate for line-clearance tree
trimmers. Qualified employees are
trained to work on energized parts.
Specifically, the final rule requires
qualified employees to be trained in,
among other topics, the proper use of
the special precautionary techniques,
personal protective equipment,
insulating and shielding materials, and
insulated tools for working on or near
exposed energized parts of electric
equipment (§ 1926.950(b)(2)(iv)). This
training enables qualified employees to
work directly on energized parts of
electric circuits, which line-clearance
tree trimmers do not do.
Line-clearance tree trimmers work
close to, but not on, energized, overhead
power lines. (See, for example, Ex. 0502;
Tr. 611.) Consequently, the Agency
believes that these employees have
different training needs than qualified
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employees covered by § 1910.269.
Under existing § 1910.269, OSHA has
addressed the training for line-clearance
tree trimmers in the definition of ‘‘lineclearance tree trimmer’’ and in the notes
to that definition. The definition and
notes appear in existing § 1910.269(x).
Note 2 to that definition explains that
while line clearance tree trimmers are
not considered qualified employees for
purposes of § 1910.269, they are
considered to be qualified employees
exempt from the electrical safety-related
work practice requirements in subpart S
(§§ 1910.331 through 1910.335). The
note following § 1910.332(b)(3)
indicates that, for the purposes of
§§ 1910.331 through 1910.335, a person
must have the training required by
§ 1910.332(b)(3) for OSHA to consider
that person a qualified person.
Therefore, to be considered a lineclearance tree trimmer under § 1910.269
and, thus, a qualified person under
subpart S, a tree trimmer needs the
training specified by § 1910.332(b)(3).
Any tree trimmer who has not had such
training is considered an unqualified
person under subpart S, and the
electrical safety-related work practices
in that standard apply instead of those
in § 1910.269 as explained previously.
The training required by
§ 1910.332(b)(3) is virtually identical to
the training required by final
§ 1910.269(a)(2)(ii)(A) through
(a)(2)(ii)(C) for qualified employees,
except that § 1910.332(b)(3)(iii) requires
training in the clearance (that is,
minimum approach) distances specified
in § 1910.333(c), whereas
§ 1910.269(a)(2)(ii)(C) requires training
in the minimum approach distances in
§ 1910.269 and in the skills and
techniques necessary to maintain those
distances. Considering NIOSH’s
recommendation, OSHA believes that
putting appropriate training
requirements for line-clearance tree
trimmers directly in § 1910.269 rather
than applying them indirectly through
definitions and scope statements will
make the standards more transparent
and make the obligation to train these
workers clearer. Consequently, the
Agency is adopting a new
§ 1910.269(a)(2)(iii) requiring lineclearance tree trimmers to be trained in:
(1) The skills and techniques necessary
to distinguish exposed live parts from
other parts of electric equipment (final
§ 1910.269(a)(2)(iii)(A)), (2) the skills
and techniques necessary to determine
the nominal voltage of exposed live
parts (final § 1910.269(a)(2)(iii)(B)), and
(3) the minimum approach distances in
the final rule corresponding to the
voltages to which the line-clearance tree
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trimmer will be exposed and the skills
and techniques necessary to maintain
those distances (final
§ 1910.269(a)(2)(iii)(C)).56 The first two
training requirements, final
§ 1910.269(a)(2)(iii)(A) and (a)(2)(iii)(B),
are identical to § 1910.332(b)(3)(i) and
(b)(3)(ii). The remaining requirement,
final § 1910.269(a)(2)(iii)(C), is
comparable to § 1910.332(b)(3)(iii),
except that line-clearance tree trimmers
need to be trained in the minimum
approach distances required under
§ 1910.269 rather than those in subpart
S and need to be trained in the skills
and techniques necessary to maintain
those distances. OSHA concludes that
the minimum approach distances
required under § 1910.269 are the more
appropriate reference for final
§ 1910.269(a)(2)(iii)(C) because lineclearance tree trimmers are required to
comply with the minimum approach
distances in § 1910.269.57 The Agency
also concludes that line-clearance tree
trimmers need to be trained in the skills
and techniques necessary to maintain
the required minimum approach
distances for the same reasons that
qualified employees must be trained in
these subjects. (See the discussion of
minimum approach distances under the
summary and explanation for final
§ 1926.960(c)(1), later in this section of
the preamble.) OSHA believes that
training in these skills and techniques
are even more important for lineclearance tree trimmers, who, unlike
qualified employees, generally work
without electrical protective equipment
(see, for example, Ex. 0503).
Paragraph (b)(2)(v), which is being
adopted without change from the
proposal, requires qualified employees
to be trained in the recognition of
electrical hazards to which the
employee may be exposed and the skills
and techniques necessary to control or
avoid those hazards. Commenting on
proposed § 1910.269(a)(2)(ii)(E), which
is the general industry counterpart to
proposed § 1926.950(b)(2)(v), Mr. Kevin
Taylor of Lyondell Chemical Company
requested clarification of the training
required for workers who operate, but
do not maintain, 480-volt circuit
breakers (Ex. 0218). Workers operating
these circuit breakers need not be
56 Line-clearance tree trimming firms may need to
train their employees in the more protective of the
minimum approach distances in subpart S and
§ 1910.269 to ensure compliance both during work
that is covered by subpart S and work that is
covered by § 1910.269.
57 Even though line-clearance tree trimmers are
not generally qualified employees under § 1910.269,
paragraph (r)(1)(iii) of final § 1910.269 requires
them to maintain the minimum approach distances
specified in Table R–5, Table R–6, Table R–7, and
Table R–8.
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qualified employees unless the devices
are in areas restricted to qualified
employees (final §§ 1910.269(u)(4) and
(v)(4) and 1926.966(e)) or otherwise
expose the employees to contact with
live parts (final § 1910.269(l)(1) and
1926.960(b)(1)). Thus, assuming that
these workers are not qualified
employees, they would need to be
trained only as required by final
§§ 1910.269(a)(2)(i) and 1926.950(b)(1).
The scope of this training is described
earlier in this section of the preamble
under the discussion of final
§ 1926.950(b)(1).
OSHA proposed to supplement the
training requirements in paragraphs
(b)(1) and (b)(2) with requirements for
supervision and additional training in
paragraphs (b)(3) and (b)(4). These
requirements were taken directly from
existing § 1910.269(a)(2)(iii) and
(a)(2)(iv). The Agency explained in the
proposal that initial instruction in safe
techniques is not sufficient to ensure
that employees will use safe work
practices all of the time (70 FR 34834).
Continual reinforcement of this initial
training must be provided to ensure that
the worker uses the procedures he or
she has been taught. This reinforcement
can take the form of supervision, safety
meetings, prejob briefings or
conferences, and retraining.
Paragraph (b)(3), which is being
adopted without change from the
proposal, requires the employer to
determine, through regular supervision
(that is, supervision that takes place on
a periodic basis throughout the year)
and inspections conducted at least
annually, that each employees is
complying with the safety-related work
practices required by subpart V.
Paragraph (b)(4), also being adopted
without change from the proposal,
requires additional training (or
retraining) whenever:
• Regular supervision or an annual
inspection required by paragraph (b)(3)
indicates that the employee is not
following the safety-related work
practices required by subpart V,
• New technology, new types of
equipment, or changes in procedures
necessitate the use of safety-related
work practices that are different from
practices that the employee would
normally use, or
• The employee must use safetyrelated work practices that are not
normally used during his or her regular
job duties.
A note to paragraph (b)(4)(iii) explains
that retraining must be provided before
an employee performs a task that is
done less frequently than once a year.
Instruction provided in prejob briefings
is acceptable if it is detailed enough to
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fully inform the employee of the
procedures involved in the job and to
ensure that he or she can accomplish
them in a safe manner.
Mr. Leo Muckerheide of Safety
Consulting Services commented that the
requirements for retraining in proposed
paragraph (b)(4) were reactive rather
than proactive (Ex. 0180). He
recommended that the standard require
4 to 8 hours of retraining every 2 to 3
years, arguing that workers follow
proper safety practices immediately
after training, but drift away from those
practices as time goes on.
OSHA does not agree that the
retraining requirements in paragraph (b)
are exclusively reactive. Employees
performing work covered by the final
rule typically employ the safety-related
work practices required by the standard
on a daily or other regular basis. The
Agency believes that workers generally
will continue to follow these practices
over time and has no evidence that a
lack of regularly scheduled retraining
contributes to a failure to follow safe
work practices that are used frequently.
OSHA does recognize, however, that
retraining is important for work
practices that are employed
infrequently. Thus, paragraphs (b)(4)(ii)
and (b)(4)(iii) require employees to
receive additional training if they need
to use new or different safety-related
work practices or safety-related work
practices that are not part of their
regular job duties. For example, under
paragraph (b)(4)(iii), an employee who
is expected to administer CPR in the
event of an emergency needs retraining
if he or she has not used those
emergency practices over the course of
the previous year. Retraining would also
be required for an employee who needs
to climb a pole if it has been more than
a year since he or she has used poleclimbing practices.58 OSHA does not
believe that any changes to paragraph
(b)(4) are necessary and is adopting that
paragraph without change from the
proposal.
Under paragraph (b)(5), training
required by paragraph (b) can be
provided in a classroom or on-the-job,
or in both places. This paragraph is
taken directly from existing
§ 1910.269(a)(2)(v). The Agency has
found these types of instruction, which
provide workers an opportunity to ask
questions and have the employer
respond to them, to be most effective.
(See, for example, OSHA’s publication
58 OSHA interprets the phrase ‘‘must employ’’ in
paragraph (b)(4)(iii) to include both practices the
employer specifically assigns to the employee and
practices the employer expects the employee to be
prepared to use, such as emergency response
procedures.
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20349
‘‘Training Requirements in OSHA
Standards and Training Guidelines.’’)
OSHA received no comments on this
provision, and it is being adopted as
proposed.
Paragraph (b)(6) provides that training
given in accordance with § 1926.950(b)
has to result in employee proficiency in
required work practices and introduce
procedures necessary for subpart V
compliance. OSHA did not receive any
comments on this paragraph, which is
borrowed from existing
§ 1910.269(a)(2)(vi), and is adopting it
without change from the proposal.
Unless a training program establishes an
employee’s proficiency in safe work
practices and that employee then
demonstrates his or her ability to
perform the necessary work practices,
there will be no assurance that the
employee will work safely. An
employee who has attended a single
training class on a complex procedure,
for example lockout and tagging
procedures used in an electric
generating plant, will not generally be
deemed proficient in that procedure.
Paragraph (b)(6), and the demonstration
of proficiency requirement contained in
paragraph (b)(7) (discussed later), will
ensure that employers do not try to
comply with § 1926.950(b) by simply
distributing training manuals to
employees. These provisions require
employers to take steps to assure that
employees comprehend what they have
been taught and that they are capable of
performing the work practices mandated
by the standard. OSHA believes that this
maximizes the benefits of the training
required under the final rule.
Existing § 1910.269(a)(2)(vii) requires
employers to certify that each employee
has received required training. The
certification has to be made when the
employee demonstrates proficiency in
the relevant work practices and
maintained for the duration of the
employee’s employment. OSHA
proposed to eliminate this certification
requirement and to replace it with
paragraphs in both § 1910.269
(paragraph (a)(2)(vii)) and subpart V
(§ 1926.950(b)(7)) that simply require
the employer to determine that each
employee has demonstrated proficiency
in the necessary work practices. In
proposing this change, the Agency
aimed to reduce unnecessary paperwork
burdens on employers (70 FR 34835). In
the preamble to the proposal, OSHA
explained that, in the absence of
training certifications, compliance with
training requirements could be
determined through employee
interviews (id.). A note following this
proposed paragraph explained that,
although not required, employee
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training records could continue to be
used by employers to track when
employees demonstrate proficiency.
OSHA specifically requested comments
on whether the existing certification
requirement is necessary and whether
the proposed standard, without a
certification requirement, was
adequately protective.
OSHA received a lot of feedback on
this issue. Many rulemaking
participants supported OSHA’s
proposal. (See, for example, Exs. 0125,
0127, 0159, 0169, 0171, 0175, 0177,
0179, 0186, 0212, 0222, 0227.) For
instance, Mr. Brian Skeahan of Public
Utility District No. 1 of Cowlitz County
commented that the change from the
certification requirement to the
requirement to demonstrate proficiency
was an ‘‘acceptable modification,’’
pointing out that recording on-the-job
training can be burdensome (Ex. 0159).
Mr. Wilson Yancey of Quanta Services
provided similar comments, expressing
‘‘support [for] OSHA’s proposal to
require only that the employer ensure
that the employee is able to demonstrate
proficiency’’ (Ex. 0169). He commented
that the ‘‘certification requirement is an
unnecessary recordkeeping burden that
would be difficult to administer in
practice because of the way that crews
are spread out and would not advance
employee safety and health in any
material way’’ (id.). Mr. Brooke Stauffer
of the National Electrical Contractors
Association also supported the
proposal: ‘‘NECA supports the proposed
changes from certification of training to
demonstration of proficiency. We do not
support a requirement to keep records of
employee training, due to high turnover
in the line construction industry. Such
record-keeping also isn’t feasible to
document on-the-job training . . . .’’
(Ex. 0171). EEI commented that ‘‘in the
experience of EEI members, the existing
training certification requirement in
paragraph 1910.269(a)(2)(vii) has proven
to be of no value, and is unnecessary
and should be eliminated’’ (Ex. 0227).
Also, Southern Company told OSHA:
Since on-the-job training is recognized as
a method for training employees, it would be
difficult or impossible to maintain records for
this type of training. We agree that records
of training that are normally maintained
(classroom instruction or hands-on training
exercises) should be recognized as a method
for determining if an employee has been
trained. However, it is the employee’s ability
to demonstrate their proficiency which
should be the measure of the employee’s
ability to work safely. [Ex. 0212]
Other commenters objected to the
proposed move away from the
certification requirement, stressing the
importance of recordkeeping. (See, for
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example, Exs. 0200, 0213, 0230, 0505.)
For instance, Mr. Tommy Lucas of TVA
commented:
To ensure that employees have been
trained and demonstrated proficiency, the
training should be documented. Documented
training is necessary for managers and
supervisors to know whether or not the
employee is proficient in the skills required
for tasks being assigned. Having training
records available to managers and
supervisors will better protect employees.
[Ex. 0213]
IBEW similarly supported a
recordkeeping requirement for training,
commenting as follows:
The standard should require employers to
record employee training. The question that
needs [to be] asked is how, if training records
are not kept, can an employer comply with
requirements for initial and ongoing training?
Most training that is offered in this industry
is structured using somewhat universal
subjects and methods. Those employers that
are engaged in this type of training are most
likely recording initial training and any other
additional training that they may offer.
Recording of employee training will not
impose any unnecessary or costly
requirement on employers that they are not
currently doing. [Ex. 0230]
Mr. Donald Hartley with IBEW further
explained the union’s position in his
testimony during the 2006 public
hearing:
OSHA should require employers to certify
that employees are proficient in the tasks that
they are assigned to perform and to maintain
records documenting their demonstrated
proficiency. There is simply no way to
ensure that employers are actually certifying
employees if documentation is not required.
Moreover, the records can be used over time
to determine whether employees have
satisfied the training requirements in the past
and whether retraining or recertification is
necessary. [Tr. 874]
Mr. Steven Semler, counsel for ULCC,
asked that OSHA retain the existing
training certification requirement
because it ‘‘works well . . . and has
enhanced safety . . . by requiring the
checkoff of certification of employees in
writing’’ (Tr. 743). Mr. Scott Packard of
Wright Tree Service testified on behalf
of TCIA that the certification
requirement ‘‘has clearly raised the level
of safety in the line clearance tree
trimming industry overall’’ (Tr. 751).
The TCIA further commented:
The current and existing ‘‘shall certify’’
language has raised the level of safety in the
line clearance tree trimming industry as well
as in non-line clearance firms with exposure
to the electrical hazard and hence the need
to train and to certify. This requirement is
particularly important among smaller
employers with less sophisticated safety
programs.
Requiring ‘‘certification’’ of employees
having received the required safety training
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has imposed internally within line clearance
contractors’ and others’ training procedures
creation of failsafe mechanisms to
unambiguously assure the employee has
received the required safety training. The
newly-proposed method is a more
subjective—hence looser—requirement. [Ex.
0200; footnote omitted; emphasis included in
original.]
Mr. Peter Gerstenberger, also testifying
on behalf of TCIA, suggested that ‘‘it’s
the connotation of the word ‘certify’ that
just accords the whole process more
importance’’ (Tr. 811–812).
OSHA has carefully considered the
feedback it received on this issue and
has decided to adopt the requirement as
proposed, without a certification
requirement. OSHA believes this gives
employers maximum flexibility, while
still ensuring that employees have
demonstrated required proficiencies.
The Agency concludes that it is
particularly important to provide
flexibility for employers using less
formal (that is, on-the-job) methods to
train workers because, as noted by
Messrs. Stauffer and Yancey, it could be
challenging for these employers to
record training that occurs sporadically
and in circumstances that are not
conducive to the preparation of written
certifications. In addition, as noted in
the preamble to the proposal, the
Agency does not need training
certifications for enforcement purposes
under final § 1910.269 and subpart V
because compliance with the training
requirements can be determined
through interviews with management
and workers (70 FR 34835). Therefore,
the Agency believes that the plain
language of the final rule will be at least
as effective in protecting workers as a
requirement to certify these records; in
this regard, the plain language of the
final rule still requires employers to
determine that each employee
demonstrates necessary proficiencies.
OSHA also points out that Note 1 to
paragraph (b)(7) specifically clarifies
that the rule does not prohibit the
keeping of training records. In light of
the comments received, OSHA expects
that some employers will voluntarily
elect to prepare and maintain training
records for their own purposes in
tracking who has received training and
demonstrated the requisite level of
proficiency.
OSHA proposed a second note to
paragraph (b)(7) of § 1926.950 that
described how an employer may treat
training that an employee has received
previously (for example, through
previous employment). OSHA
explained in the preamble to the
proposal that employers relying on
training provided by others would need
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to take steps to verify that the employee
had been trained and to ensure that the
previous training was adequate for the
work practices the employee would be
performing (70 FR 34835). The proposed
note read:
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Employers may rely on an employee’s
previous training as long as the employer: (1)
Confirms that the employee has the job
experience appropriate to the work to be
performed, (2) through an examination or
interview, makes an initial determination
that the employee is proficient in the relevant
safety-related work practices before he or she
performs any work covered by this subpart,
and (3) supervises the employee closely until
that employee has demonstrated proficiency
in all the work practices he or she will
employ.
Several rulemaking participants noted
that some employees receive training
from third parties, such as unions, and
supported OSHA’s effort to recognize
the potential portability of training.
(See, for example, Exs. 0162, 0169,
0234.) For example, MYR Group stated:
‘‘MYR Group . . . supports allowing
reliance on prior training through
demonstration of proficiency—in the
circumstance of prior training not
conducted by the employer a
proficiency demonstration is a
reasonable means of avoiding
duplicative training’’ (Ex. 0162).
The line-clearance tree trimming
industry, however, claimed that the new
note would make it too difficult for an
employer to rely on training that its
employees received elsewhere. The tree
trimmers argued that closely
supervising all newly hired employees
would be unworkable. (See, for
example, Exs. 0174, 0200; Tr. 753–754.)
For instance, Mr. Steven Semler
representing ULCC argued that the note
would unnecessarily require the close
scrutiny of experienced and alreadytrained employees and suggested that
the high rate of turnover in the lineclearance tree trimming industry made
close supervision of all new hires
administratively impractical (Ex. 0174).
ULCC preferred existing
§ 1910.269(a)(2)(vii), which contained
the training certification requirement,
because, in its view, the existing
standard permitted an employer to
‘‘verify the [previous employer’s]
certification records and observe the
demonstrated proficiency of the newly
hired employee staff’’ (id.). According to
ULCC, ‘‘the current standard desirably
enable[d] continuity of operations with
trained personnel whose proficiency is
determined by verification of training
and observance of work’’ (id.). TCIA
echoed these arguments and stated that
the proposed new note ‘‘adds a new
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hardship to the employer without any
offset whatsoever in safety’’ (Ex. 0200).
OSHA did not impose any new
burdens on employers through proposed
Note 2 to paragraph (b)(7). The proposed
note simply explained one way for an
employer to comply with the
proficiency-demonstration requirement
in final paragraph (b)(7). Tree care
industry witnesses described the
process they use to determine the
proficiency of newly hired experienced
employees, and OSHA believes that
process is similar to the steps for
determining proficiency that were
described in proposed Note 2 (Tr. 715–
717, 805–806). For example, one treecare industry witness described his
company’s process for hiring an
experienced employee as follows:
[T]here would be face-to-face interviews.
There will be verification of prior
certifications and/or training. There will be
observations done and there will be field
evaluations [to verify] that . . . the
certification that they claim to possess they
do. [Tr. 805–806]
Although the tree care industry
appears to use the process that OSHA
envisioned in drafting the proposed
note, OSHA reworded the note in the
final rule to more closely match the
process described by the tree care
industry. The note in the final rule
explains that for an employee with
previous training, an employer may
determine that that employee has
demonstrated the required proficiency
using the following process: (1) Confirm
that the employee has the training
required by final § 1926.950(b), (2) use
an examination or interview to make an
initial determination that the employee
understands the relevant safety-related
work practices before he or she performs
any work covered by subpart V, and (3)
supervise the employee closely until
that employee has demonstrated the
required proficiency.
The revised note makes it clearer than
the proposed note that the process
described in the note is not mandatory.
Any process that ensures that the
employee is not treated as having
completed training until the employer
confirms that he or she has had the
training required by paragraph (b), and
has demonstrated proficiency as
required by paragraph (b)(7), is
acceptable. The revised language also
replaces the phrase ‘‘in all the work
practices he or she will employ’’ with
‘‘as required by this paragraph’’ at the
end of the note to make it clear that the
process is designed to ensure that the
employee demonstrates proficiency to
the employer as required by the final
rule.
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Since subpart V covers some transient
workers, and training is often provided
by previous employers or third parties
(for example, unions), some commenters
suggested that employers could benefit
from the development of a system for
storing and accessing training
information for all covered workers
(Exs. 0196, 0227). EEI noted the
potential value of such a system, but did
not think it should be an OSHA
requirement (Ex. 0227). Also, Mr. Lee
Marchessault with Workplace Safety
Solutions recommended that OSHA
consider recognizing a universal
training booklet, called a training
passport in some countries, that workers
would carry to prove to employers that
they have been trained and have
demonstrated their abilities (Ex. 0196;
Tr. 573–574).
OSHA understands the third-party
process by which many line workers are
trained. The Agency has adopted Note
2 to paragraph (b)(7) in the final rule
partly in recognition that this type of
training takes place. The final rule is
designed to allow employers to rely on
previous training conducted by unions,
previous employers, or other third
parties. In fact, it would be permissible
for employer groups, unions, or other
third parties to design and implement a
system such as the training passport
recommended by Mr. Marchessault,
provided that employers using the
system complied with relevant OSHA
training requirements. OSHA stresses
that it is the employer’s, not the
employee’s, obligation to determine that
the employee demonstrates proficiency
before he or she is deemed to have
completed the required training.
OSHA proposed to add provisions to
both subpart V and § 1910.269
concerning communication between
host employers (utilities) and the
contractors they hire to work on their
systems.59 As OSHA explained in the
preamble to the proposal, the work
covered by Subpart V is frequently done
by an employer working under contract
to an electric utility (70 FR 34835).
Traditionally, employers with electric
power generation, transmission, and
distribution systems have had a
workforce sufficient for the day-to-day
maintenance of their systems. These
employers usually hire contractors
when the work to be performed goes
beyond routine maintenance. Thus,
contractors typically construct new
transmission and distribution lines,
59 In this discussion, OSHA uses the term
‘‘electric utility’’ and ‘‘host employer’’
synonymously. In some cases, however, the host
employer may not be an electric utility. See the
discussion of the definition of ‘‘host employer’’
later in this section of the preamble.
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perform extensive renovations of
transmission and distribution lines
(such as replacing a large number of
utility poles or upgrading a line to a
higher voltage), do line-clearance tree
trimming, overhaul generation plants,
and repair extensive storm damage. Mr.
Donald Hartley of IBEW testified at the
2006 public hearing in this rulemaking
that ‘‘utilities are increasingly
contracting out work, both because
contractors bring expertise that the
utilities do not themselves possess and
as a cost-saving measure to reduce their
overall payroll and overhead’’ (Tr. 875).
In proposing the host-contractor
provisions, OSHA explained that, in
many (if not all) instances, sharing of
information between the electric utility
employer and the contractor is
necessary to adequately protect the
contractor’s employees from hazards
associated with work on the utility’s
facilities (70 FR 34838–34839). For
example, if the host employers and
contract employers do not coordinate
their procedures for deenergizing lines
and equipment, then contractor
employees could mistakenly believe
that a line is deenergized when it is not.
This mistake could have potentially
fatal results for contractor employees. In
a similar fashion, as OSHA also
explained in the preamble to the
proposal, the safety of electric utility
employees is affected by the contract
employer’s work (id.). For example, a
contractor’s work could cause an
overhead energized line to fall on a
deenergized line on which an electric
utility employee is working, creating
hazards for the electric utility employee.
Although electric utility employees do
not typically work with contract
employees, sometimes they do work
together. For example, it is common
practice for contract employees and
electric utility employees to work side
by side during emergency-restoration
operations, such as after a big storm (Ex.
0505; Tr. 392, 1379–1380). Additionally,
contractors in electric power generation
plants will be working near utility
employees who work in the plant (Tr.
985). The record also indicates that
utility and contract employees work
side by side in other situations,
including during outages on
transmission lines (Ex. 0505; Tr. 1380)
and while working in the same
substation (Ex. 0505; Tr. 313–314, 559).
Because in this host-contractor
relationship the work of (or information
possessed by) one affects the safety of
the other’s employees, OSHA believed
that it was necessary for host employers
and contractors to cooperate and
communicate with each other to provide
adequate protection for all employees
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maintaining or constructing electric
power generation, transmission, or
distribution facilities. Thus, OSHA
proposed requirements in § 1926.950 (as
well as in § 1910.269) to ensure the
necessary exchange of information
between host employers and contract
employers. The requirements in the
proposal were loosely based on similar
provisions in the Agency’s standard for
process safety management (PSM),
§ 1910.119(h).
IBEW agreed that there was a need for
host-contractor requirements in these
standards, explaining that it ‘‘fully
supports the basic principles underlying
OSHA’s proposals regarding the
reciprocal obligations of the host
employers and contract employers to
provide one another with information
necessary to safeguard their workforces’’
(Tr. 878).
Mr. Donald Hartley of IBEW testified
about the importance of host employers
and contract employers exchanging
‘‘critically important’’ information (Tr.
877–878). He elaborated that for
contractor employees to be ‘‘equipped to
deal with potential hazards associated
with this dangerous work, [they require]
access to information that may be in the
sole possession of the host employer’’
(Tr. 876). He continued:
[W]hile some contract employers report
that utilities routinely provide this
information with every job they contract out,
as we have heard, others have found that
utilities refuse to disclose that information
about operating conditions even when the
contract employers specifically request it.
Just as the host employer possesses
information critically important to the safety
of contract employees, the contract
employees may in the course of their work
discover conditions about which the host is
unaware, also recently testified to. This is
particularly true when contract employees
are working out in the field on equipment
that the host employer may not regularly
inspect. [Tr. 877–878]
OSHA received a number of
comments suggesting that it should not
include host-contractor provisions in
the final rule. The Agency has
considered these comments and
concluded that, although some changes
to the proposed regulatory text are
necessary (as described later in this
section of the preamble), the
information-sharing requirements in
§ 1926.950(c) of this final rule are
reasonably necessary and appropriate.
Some commenters took the position
that the extent to which host employers
and contract employers exchange
information with each other is an issue
best left to private contracts between the
parties. (See, for example, Exs. 0149,
0151, 0159, 0172, 0179, 0188.) For
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example, the Lewis County Public
Utility District commented:
We feel that any arrangement between a
contractor and host employer is best handled
by contractual language between the two
parties without OSHA involvement. This
includes how the host employer and
contractor communicate and exchange
information. [Ex. 0149].
Evidence in the record makes clear,
however, that relying on private
contracts has proven to be an ineffective
method of ensuring the adequate
exchange of information between hosts
and contractors. A number of
participants at the 2006 public hearing
explained that there are times when
contractors are unable to get the
information they need from utilities to
permit the contractors’ employees to
work safely. For example, Mr. Donald
Hartley of IBEW testified that
‘‘complying with [OSHA standards]
requires access to information that may
be in the sole possession of the host
employer’’ (Tr. 876). As noted earlier, he
also stated that some ‘‘utilities refuse to
disclose . . . information about
operating conditions even when the
contract employers specifically request
it’’ (Tr. 877). An ESCI representative
agreed, testifying: ‘‘I work with a
number of utility contractors that tell
me that [t]here are a number of things
that they are not provided that they
need’’ (Tr. 1240). Also, MYR noted that
‘‘although . . . the transfer of
information between utilities and
contractors has improved tremendously
over the last several years, issues still
exist in the industry today’’ (Tr. 1333).
In light of this evidence, OSHA
concludes that relying on the parties’
private contracts to serve this function
is unlikely to ensure that host
employers and contract employers
receive all of the information they need
to protect their workers.
Some commenters suggested that
OSHA does not have statutory authority
to adopt host-contractor provisions.
(See, for example, Exs. 0168, 0177,
0209, 0227, 0501.) For instance, EEI
commented:
The fundamental point is that the OSH Act
simply does not confer authority upon OSHA
to require one employer to be responsible for
the safety or health of another employer’s
employees. Any final rule that seeks to
impose duties on host employers and
`
contractors vis-a-vis each other will be
legally vulnerable. [Ex. 0227]
OSHA has clear authority to include
the host-contractor provisions in the
final rule. First, the plain language of
the OSH Act and its underlying purpose
support OSHA’s authority to place
requirements on employers that are
necessary to protect the employees of
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others.60 Second, congressional action
subsequent to passage of the OSH Act
recognizes this authority. Third, OSHA
has consistently interpreted its statutory
authority as permitting it to impose
obligations on employers that extend
beyond their own employees, as
evidenced by the numerous standards,
including several construction
standards, that OSHA has promulgated
with multiemployer provisions. Finally,
OSHA’s authority to place obligations
on employers that reach beyond their
own employees has been upheld by
numerous courts of appeals and the
OSHRC.
The purpose of the OSH Act is to
assure so far as possible safe and
healthful working conditions for every
working man and woman in the nation
(29 U.S.C. 651(b)). To achieve this goal,
Congress authorized the Secretary of
Labor to establish mandatory
occupational safety and health
standards. The Act broadly defines an
OSHA standard as a rule that ‘‘requires
conditions, or the adoption or use of one
or more practices, means, methods,
operations, or processes, reasonably
necessary or appropriate to provide safe
or healthful employment and places of
employment’’ (29 U.S.C. 652(8)). (See
Building & Constr. Trades Dep’t., AFL–
CIO v. Brock, 838 F.2d 1258, 1278 (D.C.
Cir. 1988).) OSHA standards must
prescribe measures that are appropriate
to protect ‘‘places of employment;’’
nothing in the statutory language
suggests that OSHA may do so only by
regulating an employer’s interactions
with its own employees. On the
contrary, the OSH Act’s broad language
gives OSHA almost ‘‘unlimited
discretion’’ to devise means to reach the
statutory goal. (See United Steelworkers
v. Marshall (Steelworkers), 647 F.2d
1189, 1230 (D.C. Cir. 1980).)
Similarly, Section 5(a)(2) of the OSH
Act provides that each employer ‘‘shall
comply with occupational safety and
health standards promulgated under’’
the OSH Act (29 U.S.C. 654(a)(2)).61
Nothing in this language suggests that
compliance is required only when
necessary to protect the employer’s own
60 As explained later in this section of the
preamble, the overall sharing of information that
will occur in accordance with the final hostcontractor provisions will help protect the
employees of both host employers and contract
employers.
61 This language is in marked contrast to the
language of Section 5(a)(1) of the OSH Act (known
as the ‘‘general duty clause’’), which requires each
employer to ‘‘furnish to each of his employees
employment and a place of employment which are
free from recognized hazards that are causing or are
likely to cause death or serious physical harm to his
employees’’ (29 U.S.C. 654(a)(1)). (See Brennan v.
OSHRC, 513 F.2d 1032, 1037–38 (2d Cir. 1975).)
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employees or that the employer is
entitled to endanger other employer’s
employees at the worksite.
Section 6(b)(7) of the OSH Act
specifically permits the Secretary to
‘‘prescribe the use of labels or other
appropriate forms of warning as are
necessary to insure that employees are
apprised of all hazards to which they
are exposed . . . and proper conditions
and precautions of safe use or exposure’’
(29 U.S.C. 655(b)(7)). (Notably, the
Agency’s authority to require warnings
is not limited to information that would
warn the employer’s own employees of
hazards.) Finally, Section 8(g)(2) of the
OSH Act generally affords the Secretary
authority to ‘‘prescribe such rules and
regulations as he may deem necessary to
carry out . . . responsibilities under’’
the OSH Act (29 U.S.C. 657(g)(2)).
In short, the statute focuses on
workplace conditions to effectuate the
OSH Act’s congressional mandate and
not on a particular employment
relationship. The OSH Act’s underlying
purpose is broad—to assure safe and
healthful working conditions for
working men and women—and
Congress made clear that it expected the
Act to protect all employees. (See H.
Rep. No. 91–1291, 91st Cong., 2d Sess.,
pp.14–16 (July 9, 1970).) Numerous
references in the legislative history of
the OSH Act discuss requiring
employers to provide a safe and
healthful ‘‘place of employment.’’ (See
for example, S. Rep. No. 91–1282, 91st
Cong., 2d Sess., p. 10 (Oct. 6, 1970).)
The OSH Act tasks OSHA with
promulgating rules that will create safe
places of employment, notwithstanding
the many varied employment
relationships that might exist at a
worksite.
Subsequent congressional action has
also recognized OSHA’s authority to
impose responsibilities on employers to
protect employees who are not their
own. For example, Congress directed
OSHA to develop a chemical process
safety standard (the PSM Standard)
requiring employers to ‘‘ensure
contractors and contract employees are
provided appropriate information and
training’’ and to ‘‘train and educate
employees and contractors in
emergency response’’ (Pub. L. 101–549,
Title III, Sec. 304, Nov. 15, 1990, 104
Stat. 2576 (reprinted at 29 U.S.C. 655
Note)). This is a clear ratification of the
Agency’s authority to require employers
to protect the employees of others.
Congress also approved of the Agency’s
authority when it relied on the
provisions of OSHA’s Hazard
Communication Standard in
promulgating the Emergency Planning
and Community Right-to-Know Act
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20353
(EPCRA), 42 U.S.C. 11001–11050. The
Hazard Communication Standard
requires, in part, that manufacturers and
importers of hazardous chemicals
provide information for the benefit of
downstream employees.62 (See 29 CFR
1910.1200; see also Martin v. American
Cyanamid Co., 5 F.3d 140, 141 (6th Cir.
1993) (noting that the Hazard
Communication Standard requires ‘‘that
a manufacturer of hazardous chemicals
inform not only its own employees of
the dangers posed by the chemicals, but
downstream employers and employees
as well’’).) Congress incorporated
provisions of the Hazard
Communication Standard in EPCRA as
a basis for triggering obligations on
owners or operators of facilities
producing hazardous chemicals to
provide local governments with
information needed for emergency
response. Had Congress not approved of
the multiemployer provisions in the
Hazard Communication Standard, it
would not have approved of it as a basis
for obligations in EPCRA.
Furthermore, OSHA has consistently
interpreted the OSH Act as authorizing
it to impose multiemployer obligations
in its standards. In addition to the
Hazard Communication Standard and
the PSM Standard already noted, OSHA
included multiemployer provisions in
its standard for powered platforms,
which requires that a building owner
inform employers that the building
installation has been inspected and is
safe to use. (See 29 CFR 1910.66(c)(3).)
OSHA also has imposed multiemployer
obligations in construction standards.
For example, OSHA exercised its OSH
Act authority to promulgate provisions
in the Asbestos Standard for the
construction industry that require
building owners to communicate the
presence of asbestos or presumed
asbestos-containing materials to certain
employers with employees who may be
exposed to such materials. (See 29 CFR
1926.1101(k).) In OSHA’s Steel-Erection
Standard, the Agency imposed duties on
controlling contractors to ensure that
site conditions are safe for steel
erection. (See 29 CFR 1926.752(c).)
More recently, OSHA promulgated rules
requiring controlling entities and
utilities to take steps to protect other
employers’ employees during crane
operations. (See 29 CFR 1926.1402(c),
1926.1402(e), 1926.1407(e),
1926.1408(c), and 1926.1424(b).)
Finally, OSHA’s authority to impose
these provisions is confirmed by the
62 As a rationale for those provisions, OSHA
explained that chemical manufacturers and
importers are in the best position to develop,
disseminate, and obtain information about their
products. (See 48 FR 53280, 53322, Nov. 25, 1983.)
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decisions of numerous courts of appeals
and the Review Commission. For
example, the Third Circuit upheld the
information-sharing requirements in the
Asbestos Standard for the construction
industry, noting: ‘‘We are not convinced
that the Secretary is powerless to
regulate in this [way], especially given
the findings she has made regarding the
importance of building owners in the
discovery and communication of
asbestos hazards.’’ Secretary of Labor v.
Trinity Indus., Inc. (Trinity), 504 F.3d
397, 402 (3d Cir. 2007). (See also
Universal Constr. Co. v. OSHRC, 182
F.3d 726, 728 (10th Cir. 1999) (following
decisions from Second, Sixth, Seventh,
Eighth, and Ninth Circuits holding that
an employer’s duties and OSHA
standards may extend beyond an
employer’s own employees).)
EEI asserted that § 1910.12(a)
precludes host-contractor requirements
in subpart V, commenting:
Section 1910.12(a), standing alone,
precludes OSHA from requiring an employer
covered by the final Part 1926 rule to take
any responsibility for the safety of another
employer’s employees, certainly insofar as
the final standard purports to regulate
‘‘construction.’’ [Ex. 0227].
OSHA disagrees with EEI. Paragraph
(a) of § 1910.12 provides:
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The standards prescribed in part 1926 of
this chapter are adopted as occupational
safety and health standards under section 6
of the Act and shall apply, according to the
provisions thereof, to every employment and
place of employment of every employee
engaged in construction work. Each employer
shall protect the employment and places of
employment of each of his employees
engaged in construction work by complying
with the appropriate standards prescribed in
this paragraph.
Paragraph (a) of § 1910.12 has no
bearing on the host-contractor
requirements in the final rule because
the Agency clearly intends to assign
specific responsibilities to host
employers and contract employers, and
the final regulatory text plainly reflects
that intent. (See Trinity, 504 F.3d at 402
(rejecting argument premised on
§ 1910.12(a) where ‘‘the regulation at
issue . . . specifically applie[d] to
building owners’’).) Moreover, the
Eighth Circuit and the Review
Commission have squarely rejected
EEI’s argument. In Solis v. Summit
Contractors, Inc. (Summit Contractors),
the Eighth Circuit concluded that
§ 1910.12(a) is ‘‘unambiguous’’ in that it
does not preclude OSHA from citing an
employer when only employees of other
employers are exposed to the hazard in
question (558 F.3d 815, 825 (8th Cir.
2009)). The Review Commission
similarly held that § 1910.12(a) does not
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prevent OSHA from citing a controlling
employer that does not have exposed
employees (Summit Contractors, Inc.,
23 BNA OSHC 1196 (No. 05–0839, Aug.
19, 2010)). Both the Eighth Circuit and
the Review Commission emphasized the
language in § 1910.12(a) establishing a
duty on the part of employers to protect
‘‘places of employment’’ as well as
employees. (See, for example, Summit
Contractors, 558 F.3d at 824.) The first
sentence in § 1910.12(a) makes the
construction standards applicable to
every employment and to every ‘‘place
of employment’’ of every construction
employee, and the second sentence, by
providing that each employer must
protect ‘‘places of employment,’’ does
not negate the broad reach of the first
sentence.
Moreover, the history of § 1910.12(a)
reveals that the purpose of this
provision is to extend, not limit, the
Agency’s authority. Indeed, § 1910.12(a)
is located in a subpart entitled
‘‘Adoption and Extension of Established
Federal Standards,’’ which was
established to extend OSHA’s authority
through adoption of the Construction
Safety Act’s standards. (See 29 CFR
1910.11(a) (‘‘The provisions of this
subpart . . . adopt[,] and extend the
applicability of, established Federal
standards . . . with respect to every
employer, employee, and employment
covered by the Act.’’).) Thus, neither the
language nor the context of § 1910.12(a)
suggest a conflict with the informationsharing requirements in this final rule.
Some commenters asserted that the
proposed host-contractor provisions
inappropriately expanded or conflicted
with OSHA’s existing Multi-Employer
Citation Policy (CPL 02–00–124 (Dec.
10, 1999)). (See, for example, Exs. 0162,
0167, 0170, 0207, 0237.)
These comments reflect a
misunderstanding of both the proposal
and the multiemployer citation policy.
The host-contractor provisions do not
rely on, or modify, the Agency’s
multiemployer enforcement policy. (See
Trinity, 504 F.3d at 402 (distinguishing
an enforcement action under the
multiemployer provisions of the
Asbestos Standard for construction from
cases in which the Agency invoked the
multiemployer citation policy).) Rather,
the multiemployer citation policy and
the host-contractor provisions represent
separate exercises of OSHA’s statutory
authority to protect places of
employment. The host-contractor
provisions and the multiemployer
enforcement policy operate in different,
yet entirely consistent, ways to permit
the Agency to fulfill its statutory
mission.
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OSHA’s multiemployer citation
policy simply recognizes the existing
responsibilities of different employers at
multiemployer worksites under the Act
and OSHA standards. For example,
employers have a duty not to create
hazardous conditions that violate OSHA
standards, regardless whether it is their
own employees or another employer’s
that they endanger. (Employers who do
so are referred to as ‘‘creating
employers.’’) And employers have a
duty to protect their own employees
from violative conditions, even if
created by another employer. Such
‘‘exposing employers’’ must take
reasonable steps to correct the hazards
or otherwise protect their workers.
Similarly, ‘‘controlling employers,’’ that
is, employers with general supervisory
authority over safety and health at a
worksite, by virtue of that authority,
have certain responsibilities to prevent
and detect violations affecting
employees at the workplace.
When OSHA promulgates new safety
and health standards, it does so against
this background principle that
employers share responsibility for
working conditions, and thus for OSHA
compliance, at multiemployer
worksites. Therefore, when the Agency
issues a new safety or health standard,
it is with the intention that creating,
exposing, and controlling employers at
multiemployer worksites will exercise
their respective responsibilities to
ensure that affected employees are
protected as required by the standard.
In some situations, however, the
general background principles reflected
in the multiemployer policy will not be
sufficient to ensure the safety of
workplaces; in those instances, OSHA
may find it necessary to impose
additional or more specific obligations
on particular employers to protect
workers. The host-contractor provisions
in this final rule, as well as similar
information-sharing provisions in the
Hazard Communication Standard, the
PSM Standard, and the Asbestos
Standard for construction, are examples
of the Agency regulating in this manner.
In this rulemaking, OSHA determined
that the final host-contractor provisions
are necessary, in addition to the general
background responsibilities employers
have, to ensure the safety of affected
employees. Not all utilities (or host
employers) will have sufficient
authority over, or relationships with,
contractor worksites to qualify as
controlling employers under the
multiemployer citation policy. In
addition, the final rule prescribes with
specificity the information-sharing
responsibilities of hosts and contractors.
The specific information-sharing
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requirements in the host-contractor
provisions are necessary to ensure that
critical information sharing and
coordination take place at all
workplaces where employees perform
work covered by the final rule.
Some commenters argued that the
host-contractor provisions could create
employer-employee relationships
between host employers and contractor
employees. (See, for example, Exs. 0173,
0178.) For instance, the Farmers Rural
Electric Cooperative Corporation
commented:
It is up to the contractor and the employees
of that firm to perform this work, under their
supervision and direction, using their work
practices and safety rules. Should we as hosts
begin to direct their work, provide
supervision of that work, oversee their safety
practices, the IRS would then say they are
our employees and are entitled to benefits.
[Ex. 0173]
Also, some commenters suggested, more
generally, that the host-contractor
provisions could expand the potential
legal liability of the respective
employers. (See, for example, Exs. 0168,
0187, 0220, 0226.) A few commenters
argued that in these ways the proposed
host-contractor provisions went so far as
to violate the OSH Act. For example, the
National Association of Home Builders
commented:
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[W]e also believe that OSHA’s multiemployer language in the proposed rule in
Subpart V impermissibly expands the
common law liability of host/general
contractors in violation [of Section 4(b)(4)] of
the OSH Act. [Ex. 0168].
OSHA concludes that, under any of
the potentially applicable legal tests for
an employment relationship, the final
host-contractor provisions are unlikely
to result in one employer exercising the
type or degree of control over the
employees of another employer that
would create an employer-employee
relationship when one otherwise would
not have existed. (See, for example,
Nationwide Mutual Ins. Co v. Darden,
503 U.S. 318 (1992) (common-law test
for determining who is an ‘‘employee’’);
Antenor v. D&S Farms, 88 F.3d 925
(11th Cir. 1996) (factors relevant to
determining whether two employers are
‘‘joint employers’’ of an individual
employee for purposes of the Fair Labor
Standards Act); Weber v. C.I.R., 60 F.3d
1104 (4th Cir. 1995) (test for
determining whether there is an
employment relationship for income tax
purposes).)
OSHA also disagrees with the
commenters’ claim about Section 4(b)(4)
of the OSH Act. That provision states:
Nothing in [the OSH] Act shall be
construed to . . . in any manner affect any
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workmen’s compensation law or to enlarge or
diminish or affect in any other manner the
common law or statutory rights, duties, or
liabilities of employers and employees under
any law with respect to injuries, diseases, or
death of employees arising out of, or in the
course of, employment. [29 U.S.C. 653(b)(4)]
This provision serves two purposes:
First, it establishes that the OSH Act
does not create a private right of action.
(See, for example, Crane v. Conoco, Inc.,
41 F.3d 547 (9th Cir. 1994).) Second, it
makes clear that the duties and
liabilities imposed under the OSH Act
do not displace the duties and liabilities
that exist under State tort and workers’
compensation schemes. (See, for
example, Frohlick Crane Serv., Inc. v.
OSHRC, 521 F.2d 628 (10th Cir. 1975).)
OSHA acknowledges that State courts
are free to permit the use of OSHA
regulations, including these final hostcontractor provisions, as evidence of a
standard of care in a negligence action.
(See, for example, Knight v. Burns,
Kirkley & Williams Constr. Co., 331
So.2d 651 (Ala. 1976).) However, it does
not follow that regulations used in that
fashion are invalid under Section 4(b)(4)
on the ground that they expand
employers’ common-law liabilities, a
result that would limit the Secretary’s
rulemaking authority to issuing
regulations that codify duties already
owed by employers at common law.
Such a result would be inconsistent
with Congressional intent in
promulgating the OSH Act, and no court
has ever invalidated an OSHA
regulation on the ground that it violates
Section 4(b)(4). Indeed, courts have
squarely rejected the argument that
Section 4(b)(4) precludes multiemployer
enforcement practices. For example, in
Summit, the Eighth Circuit concluded
that OSHA’s multiemployer citation
policy did not violate Section 4(b)(4),
explaining that even though it could
‘‘increas[e] an employer’s liability at
common law[,]’’ the policy ‘‘neither
creates a private cause of action nor
preempts state law’’ (558 F.3d at 829).
(See also Steelworkers, 647 F.2d at
1234–36.)
OSHA decided to adopt the proposed
host-contractor provisions, with some
substantial modifications (described
later in this section of the preamble), in
the final rule. Before addressing each
specific provision, however, OSHA
must first address the scope of these
requirements.
The proposal defined a ‘‘host
employer’’ as ‘‘[a]n employer who
operates and maintains an electric
power transmission or distribution
installation covered by subpart V of this
Part and who hires a contract employer
to perform work on that installation.’’
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20355
This definition included electric
utilities and other employers that
operate and maintain electric power
transmission or distribution
installations. However, it did not
include employers that own, but do not
operate and maintain, such
installations. The Agency believed that
entities that do not operate or maintain
these installations would generally not
have the expertise necessary to work
safely on transmission or distribution
lines and equipment and would have
little hazard-related knowledge to pass
on to contractors. In addition, the
employees of such entities would have
little if any exposure to hazards created
by a contract employer. The Agency
invited comments on whether excluding
such employers from the host-contractor
provisions would unduly jeopardize
employee safety and whether any of the
host-contractor provisions could
reasonably be applied to such
employers.
Some commenters, such as Energy
United EMC (Ex. 0219), supported the
proposed exclusion of owners that do
not operate or maintain installations.
Ohio Rural Electric Cooperatives
commented: ‘‘If an employer only owns
but does not actually operate its own
lines or equipment then that employer
would certainly not be able to pass on
any useful information to a contractor’’
(Ex. 0186).
IBEW took the position that
‘‘[e]xcluding such employers from any
host-contract employer provisions, in
general, should not jeopardize employee
safety,’’ but questioned whether those
entities may make ‘‘decisions on how
the system will be operated, such as
switching procedures and load transfer,
that . . . could have a direct impact on
worker safety’’ (Ex. 0230). The union
went on to suggest that ‘‘[w]hatever
entity has the responsibility and/or
decision making power as to how the
system is operated should be included
in the proposed provisions’’ (id.).
Others commented that the hostcontractor provisions should apply to
all system owners. Ms. Susan O’Connor
of Siemens Power Generation
commented, for example, that excluding
owners that do not perform operations
or maintenance could jeopardize
employee safety ‘‘in situations where
host employers might use this provision
as a loophole to avoid regulation’’ (Ex.
0163). Ms. O’Connor suggested that a
utility could ‘‘eliminate [its] qualified
maintenance department and outsource
. . . maintenance to avoid dealing with
this regulation’’ (id.). MYR Group also
‘‘believe[d] that the protections afforded
to contractors through the host
employer obligations should apply
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regardless of whether the host actually
operates the installation’’ (Ex. 0162).
MYR thought that ‘‘[s]erious and
inequitable problems could arise from
failure to apply the proposed rule
requirements on host employers that
own but do not operate their electric
utility installations’’ (id.).
OSHA considered the record and
concludes that the host employer
should be the employer that is in the
best position to have information on the
design, operation, and condition of an
electric power generation, transmission,
or distribution system. Based on this
principle, OSHA decided that an
employer that controls how the system
is operated, such as switching
procedures and load transfer, should not
be excluded from the host-contractor
provisions. Depending on the type of
work practices used, such operational
control could have a direct impact on
worker safety. For example, an
employer that controls the operation of
an electric power generation,
transmission, or distribution system
could institute new switching
procedures without informing
contractors or coordinating the new
procedures with contractors (Ex. 0230).
In addition, because an employer, to fall
within the proposed definition of ‘‘host
employer,’’ needed to operate and
maintain the installation and hire the
contractor, it would have been possible
under the proposal to have scenarios in
which there was no host employer, such
as if one employer owned the
installation (and hired the contractor)
and a different employer operated or
maintained the installation. This result
could have undermined the
information-sharing requirements
altogether.
The Agency is revising the definition
of ‘‘host employer’’ to include
employers that operate installations or
control procedures for operation of
installations without regard to whether
the employer owns the installation. In
addition, OSHA is deleting the reference
to ‘‘maintenance’’ in the final definition
of ‘‘host employer’’ because the Agency
believes that an employer that only
maintains an electric power generation,
transmission, or distribution system is
unlikely to have knowledge of the
design, operation, and condition of the
installation; employers that perform
such maintenance may be contractors
hired by an electric utility. (See, for
example, Tr. 403, 1200–1201.)
Maintenance contractors will need
information from the employer that
operates or controls the operation of the
installation, as would any other
contractor. The final rule states that an
employer that operates, or that controls
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the operating procedures for, an electric
power generation, transmission, or
distribution installation on which a
contract employer is performing work
covered by subpart V is a host employer.
A note to the definition of ‘‘host
employer’’ provides that OSHA will
treat the electric utility or the owner of
the installation as the host employer if
it operates or controls operating
procedures for the installation. If the
electric utility or installation owner
neither operates nor controls operating
procedures for the installation, OSHA
will treat the employer that the utility
or owner has contracted with to operate
or control the operating procedures for
the installation as the host employer. In
no case will there be more than one host
employer. (See the definition of ‘‘host
employer’’ in final § 1926.968.)
The revised definition incorporates
IBEW’s recommendation that the
Agency focus on the entity that has
control over the system. OSHA believes
any such entity is likely to have critical
safety-related information about the
system. In addition, the revised
language renders Ms. O’Connor’s
comment moot; the revised language
ensures that an entity that is in a
position to have information that affects
the safety of contractor employees will
be identified as a host employer under
the final rule.63 Note that OSHA has
added electric power generation
installations to the installations covered
by the definition of ‘‘host employer’’ in
subpart V for consistency with the
definition of this term in § 1910.269.
In addition, the definition in the final
rule removes the criterion that the host
employer be the entity that hires the
contractor. The record indicates that
various entities hire contractors to work
on electric power generation,
transmission, and distribution
installations. For example, utility
owners hire contractors to perform
maintenance (Ex. 0186; Tr. 403). In
addition, some contractors subcontract
some of their work (Tr. 315–316, 1380–
1381). Subcontractors will be treated as
‘‘contract employers’’ under the final
rule even though the host does not hire
them directly.64 The standard’s
information-exchange requirements
hinge on the need to exchange
information between the entity that
63 The definition of host employer in the final
rule also removes any confusion over whether a
holding company that owns a utility company’s
outstanding stock, which is a common practice, or
the electric utility itself ‘‘owns’’ the installation.
64 As explained later in this section of the
preamble, ‘‘contract employer’’ is defined as: ‘‘An
employer, other than a host employer, that performs
work covered by subpart V of this part under
contract.’’
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operates or controls operating
procedures for the system and entities
that are performing maintenance or
construction work on the system. The
type of contractual relationship that
exists between the host employer and
contract employers does not change the
need for this information exchange.
OSHA realizes that the final rule will
require some employers to exchange
information with entities with which
they have no direct contractual
relationship. These employers can
either exchange information directly
with each other or can arrange to handle
their information exchange through
contacts with entities that do have
contractual relationships with the other
employer. For example, an electric
utility transmitting information to an
employer under contract to perform
work on the installation could instruct
(or contract for) that contractor to share
the same information with any
subcontractors hired to perform work
under the contract. Ultimately, however,
it is the host employer’s responsibility
to ensure that whatever procedures it
uses are adequate to get the required
information to all ‘‘contract employers’’
working on the installation. Paragraph
(c)(3) of final § 1926.950 (discussed later
in this section of the preamble) requires
host employers and contract employers
to coordinate their work rules and
procedures; part of this coordination
involves establishing appropriate
procedures for exchanging information
in accordance with the host-contractor
provisions.
The other issue involving coverage
under the host-contractor provisions
pertains to line-clearance tree trimming.
OSHA proposed to exclude from the
host-contractor requirements work done
by line-clearance tree trimmers who are
not qualified employees. As discussed
earlier in this section of the preamble,
line-clearance tree-trimming work is
covered by § 1910.269. Paragraph
(a)(1)(i)(E)(2) of existing § 1910.269 lists
the paragraphs of that section that apply
to work performed by line-clearance tree
trimmers who are not qualified
employees, and OSHA did not propose
to add the host-contractor provisions to
that list.
By not proposing to modify existing
§ 1910.269(a)(1)(i)(E)(2), OSHA would
not have applied the host-contractor
provisions to line-clearance treetrimming operations performed by
unqualified employees. However, as
long as qualified employees are using
electrical protective equipment, these
employees would be permitted to come
much closer to energized parts than
unqualified employees. The Agency
believed that qualified employees
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performing line-clearance tree-trimming
work in proximity to energized lines
and equipment face hazards similar to
contract power line workers and should
receive similar protection.65
OSHA requested comments on
whether its proposed approach for
dealing with line-clearance treetrimming work under the hostcontractor provisions unduly
jeopardized employee safety and
whether any of the host-contactor
provisions could reasonably be applied
to tree-trimming work performed by
line-clearance tree trimmers who are
unqualified employees. Many
commenters supported OSHA’s
proposal. (See, for example, Exs. 0126,
0174, 0177, 0200, 0201, 0213, 0219,
0227.) For instance, EEI agreed ‘‘that
line clearance tree-trimming contractors
should be excluded from the
requirement,’’ explaining: ‘‘Host utilities
are usually not familiar with the hazards
associated with trimming trees and
routinely rely on the expertise of the
line clearance tree-trimming contractors
to perform that work in a manner which
ensures the safety of their employees’’
(Ex. 0227). These comments were
echoed by ULCC, which ‘‘commended’’
OSHA’s proposal to exclude work done
by line-clearance tree trimmers who ‘‘do
not work on or touch electric supply
lines’’ from the host-contractor
provisions (Ex. 0174). ULCC urged the
Agency to maintain this exclusion in the
final rule, commenting:
[T]he wisdom of the exclusion is manifest:
for, the rationale of the proposed ‘‘hostcontractor’’ provisions . . . is to apply the
utilities’ expertise to utility contractors
performing utilities’ typical work—in effect,
to force down utilities’ safety expertise onto
their electric-work contractors in order to
raise the safety experience rate of those
contractors to the better safety rate of the
utilities who employ them. Such policydriver for applying ‘‘host-contractor’’ to
utility contractors performing electric utility
(i.e. lineman) ‘‘qualified’’ work, simply is
inapplicable to line clearance work: for, the
utilities hire line clearance contractors
because line clearance contractors are
arborists who are specialists in vegetation
management—precisely skills which the
utilities contract out because they typically
do not have that expertise in tree growth, tree
trimming techniques, tree rigging, tree
removal, vegetation management, etc. In
short, utilities simply do not have the
institutional expertise of line clearance tree
knowledge to develop and direct line
clearance safety practices of line clearance
contractors via ‘‘host-contractor’’ provisions.
65 For a full discussion of why § 1910.269 applies
different requirements to line-clearance treetrimming operations depending on whether they are
performed by qualified or unqualified employees,
see the preamble to the 1994 § 1910.269 final rule
(59 FR 4336).
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. . . So, the ‘‘force-down’’ premise of ‘‘hostcontractor’’ simply does not apply to line
clearance. [Id.; emphasis included in
original.]
Duke Energy commented that ‘‘[t]here
should be no expectation that host
employers provide information on treetrimming hazards to line-clearance tree
trimming contractors,’’ suggesting that
‘‘[a]pplying the host-contract employer
provisions [in the context of lineclearance tree trimming] will be very
difficult’’ (Ex. 0201).
Some commenters, however, advised
against the proposed exclusion and
argued that all line-clearance tree
trimmers should be covered by the hostcontractor provisions. (See, for example,
Exs. 0162, 0186, 0230, 0234.) IBEW, for
instance, commented:
Line-clearance tree-trimming work could,
in some instances, be affected by the host
employer[’]s operation of the system.
Lockout/Tagout procedures during service
restoration are one example where contractor
employee safety could be jeopardized if lineclearance tree-trimming contractors are
excluded from all provisions of the proposed
host-contract employer provisions. At a
minimum, information regarding circuit
conditions, changes in conditions, and
lockout/tagout applications should be
communicated by the host employer to the
contractor employer. [Ex. 0230]
The Ohio Rural Electrical
Cooperatives agreed, also suggesting
that all line-clearance tree trimmers be
covered by the host-contractor
requirements. That organization
explained that tree trimmers ‘‘might not
need as much information as a line
contractor but they still need to know
for sure which lines are energized,
which are on single-shot protection,
etc.’’ (Ex. 0186). Mr. Wilson Yancey of
Quanta Services noted that ‘‘[w]hether
an employee is qualified or not, hazards
will exist that are unique to the host
employer’’ (Ex. 0234). He believed that
the proposal to leave some lineclearance tree trimmers out of the hostcontractor requirements was ‘‘not wellfounded and might unduly jeopardize
employee safety’’ (id.).
The Agency recognizes that lineclearance tree trimmers do not face
exactly the same hazards as line
workers. However, the record indicates
that host employers have information
that line-clearance tree trimmers need
so that they can perform their work
safely (Ex. 0505; Tr. 642–643, 686–688,
775). For example, Mr. Mark Foster of
Lucas Tree Experts testified that line
workers will generally inform tree crews
that a line is about to be reenergized (Tr.
642–643). In addition, ULCC’s
posthearing brief indicated that ‘‘line
clearance tree trimmers necessarily
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must rely upon information from utility
representatives that the line has been
deenergized, isolated and grounded
when those procedures are appropriate’’
and that the ‘‘safety of line clearance
tree trimmers would be enhanced by
. . . utilities being required, by OSHA
standard, to give [certain] information to
line clearance tree trimmers’’ (Ex. 0502).
Not only do line-clearance tree
trimmers need information from
utilities, but line-clearance tree
trimming contractors often have
important safety information for
utilities, for example, information they
discover in the course of work about
hazardous conditions that could affect
utility employees. Such conditions can
include downed power lines,
transformer problems, and insulator and
pole issues (Tr. 665, 689–690, 787–788).
Upon considering the record, it has
become apparent to OSHA that: (1)
There is a need for information
exchange between host employers and
tree-trimming contractors and (2) the
host-contractor provisions should apply
to all line-clearance tree trimming.
Therefore, the Agency added
§ 1910.269(a)(3) to the list of paragraphs
denoted in final § 1910.269(a)(1)(i)(E)(2)
to cover line-clearance tree-trimming
operations performed by line-clearance
tree trimmers who are not qualified
employees.
As noted earlier, some commenters
maintained that utilities hire contractors
for their expertise and knowledge about
particular hazards and rely on those
contractors to use that expertise to
protect their (that is, the contractors’)
own employees. (See, for example, Exs.
0127, 0172, 0173, 0177, 0200, 0207,
0227.) For instance, Mr. Frank
Brockman with Farmers Rural Electric
Cooperatives Corporation stated, ‘‘We,
as host employers, hire contractors to do
specific jobs, often that we do not have
the knowledge, expertise, equipment or
manpower to accomplish.’’ He
maintained that ‘‘[c]ontractors are
responsible for their employees’ safety’’
(Ex. 0173). SBA commented that ‘‘the
host is usually not present at these
worksites and often does not possess
expertise in the type of work being
performed’’ and noted that ‘‘many of the
SERs questioned whether the hostcontractor provisions are appropriate for
the electric power industry at all’’ (Ex.
0207).
Some comments specifically
addressed the issue of whether lineclearance tree trimming firms should be
covered by the host-contractor
provisions. For example, Consumers
Energy stated, ‘‘Host utilities are usually
not familiar with the hazards associated
with trimming trees and routinely rely
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on the expertise of the line clearance
tree-trimming contractors to perform
that work in a manner which ensures
the safety of their employees’’ (Ex.
0177). In addition, TCIA stated:
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OSHA makes the correct assertion that the
utility must have a shared expertise with the
contractor in order to specify its safety
standards for the contractor to follow. In
stark contrast, utilities typically contract line
clearance tree trimming because of their lack
of expertise in that subject. [Ex. 0200;
emphasis included in original]
OSHA recognizes that contractors
may have specific expertise that host
employers do not have. However, the
Agency does not believe that this is a
valid reason not to require the type of
information exchange required by the
final rule. As noted earlier, electric
utilities have information about their
systems that the contractors do not
have. The Agency also believes that
contractors, especially those hired for
expertise in a particular area, have
information about hazardous conditions
related to their work that host
employers do not have (for example, the
dangers posed to the host employer’s
employees from chippers and falling
tree limbs). In addition, when one
employer’s activities may endanger
another employer’s employees, the
Agency believes that it is essential for
the two employers to coordinate their
activities to ensure that all employees
are adequately protected. For example,
as noted later in this section of the
preamble, it is important for an
electrical contractor to coordinate
procedures for deenergizing and
grounding lines and equipment with the
host employer. Similarly, it is important
for line-clearance tree trimming firms to
coordinate their work with host
employers and to inform host employers
of hazardous conditions posed by the
tree-trimming work to ensure that the
host employers’ employees are not
exposed to tree-trimming hazards about
which those employees have received
no training.
OSHA proposed to define ‘‘contract
employer’’ as ‘‘[a]n employer who
performs work covered by subpart V of
this part for a host employer.’’ OSHA
did not receive any significant comment
on this definition. However, OSHA is
revising the definition to include any
‘‘work covered by subpart V of this part
under contract’’ rather than just work
‘‘for a host contractor.’’ This revision
correlates the definition of ‘‘contract
employer’’ with the revised definition of
‘‘host employer,’’ which no longer
provides that an employer must ‘‘hire’’
another employer to be a host employer.
This revision makes it clear that an
employer performing subpart V work
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under contract is covered as a ‘‘contract
employer’’ by the host-contractor
provisions in final paragraph (c)
regardless of whether the entity for
which the work is being performed is
the ‘‘host employer’’ or another
‘‘contract employer.’’ Contract
employers under the final rule may
include painting contractors, lineconstruction contractors, electrical
contractors, and any other contractors
working on the construction of electric
power transmission and distribution
lines. (For final § 1910.269, contract
employers will also include contractors
working on covered electric power
generation installations, such as boilermaintenance contractors, conveyorservicing contractors, and electrical
contractors.) The definition of ‘‘contract
employer’’ does not include contractors
that might be present at a jobsite where
some work performed is covered by
subpart V, but that are not performing
covered work.
Paragraph (c) of final § 1926.950
contains requirements for the transfer of
information between host employers
and contract employers. In the proposal,
OSHA entitled this paragraph
‘‘Contractors.’’ After considering the
comments received, the Agency
concludes that the proposed title does
not reflect the true scope of the
paragraph’s provisions. The title at final
§ 1926.950(c) is being changed to
‘‘Information transfer’’ to more
appropriately describe the requirements
contained in the paragraph.66 In
addition, the final rule does not include
proposed § 1926.950(c)(1)(ii), which
would have required host employers to
report observed contract-employerrelated violations of this section to the
contract employer. Consequently, OSHA
renumbered proposed paragraph (c)(1)(i)
(and subordinate paragraphs (c)(1)(i)(A)
and (c)(1)(i)(B)) as final paragraph (c)(1)
(and subordinate paragraphs (c)(1)(i)
through (c)(1)(iv)).
Proposed paragraph (c)(1)(i) required
host employers to provide certain
information to contract employers.
Paragraph (c)(1)(i)(A), as proposed,
required host employers to provide
contractors with information about
‘‘[k]nown hazards that are covered by
this section, that are related to the
contract employer’s work, and that
might not be recognized by the contract
66 The title of this provision is ‘‘Information
transfer.’’ However, throughout the rulemaking, the
Agency and the regulated community referred to
the provision as the ‘‘host-contractor provision,’’ as
the provision contains information-transfer
requirements for host employers and contract
employers. OSHA, therefore, uses the terms
‘‘information-transfer provision’’ and ‘‘hostcontractor provision’’ interchangeably when
referring to this provision.
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employer or its employees.’’ The
purpose of this provision was to ensure
that contractors could take measures to
protect their employees from hazards
posed by hosts’ workplaces. Although
this proposed provision would not
require hosts to inform contract
employers of hazards that contract
employees are expected to recognize,
such as hazards posed by an overhead
power line, the proposal provided that
hosts inform contract employers of
hazards known to the hosts that might
not be recognized by the contractors.
For example, if a host employer knew
that a particular manhole on its system
was subject to periodic contamination
from a nearby fuel tank, the host was to
share this information with the
contractor.
OSHA received considerable feedback
on this proposed requirement. (See, for
example, Exs. 0146, 0159, 0160, 0167,
0175, 0178, 0186, 0201, 0227, 0234,
0480, 0505; Tr. 1333–1334.) Some
commenters agreed with the proposal to
require host employers to inform
contractors of known hazards. (See, for
example, Exs. 0167, 0169, 0234; Tr.
1333–1334.) For example, the Iowa
Association of Electric Cooperatives
commented that its members supported
proposed paragraph (c)(1)(i)(A),
explaining that ‘‘[i]t is . . . common
practice for Iowa’s cooperatives to
inform their contract employers of
hazards that are related to the contract
employer’s work that might not be
recognized by the contract employer or
its employees’’ (Ex. 0167).
However, most of the comments on
this provision objected to the proposed
language. The most common complaint
was that the proposed language was too
broad or vague. (See, for example, Exs.
0146, 0175, 0178, 0201, 0227.) For
instance, EEI commented:
This proposal is impermissibly vague
because it fails to provide adequate notice of
what would constitute compliance. See, e.g.,
Ga. Pac. Corp., v. OSHRC, 25 F.3d 999 (11th
Cir. 1994). For example, what are hazards
‘‘that are covered by this section?’’
Considering that the proposed standards
incorporate the requirements of many
standards other than those addressed in the
proposal, would host employers be required
to inform contractors of known hazards
addressed by all potentially applicable
standards? Even if the term is confined to the
standards under consideration here, this is a
vastly overbroad requirement.
Next, what is the test for determining the
hazards that are ‘‘related’’ to the contractor’s
work? Further, on what objective basis is a
host employer to determine which hazards
might not be recognized by the contract
employer or its employees? Does this mean
that the host must be sufficiently familiar
with the training of a specialty contractors’
employees to allow an intelligent assessment
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of what hazards those employees ‘‘might’’ or
‘‘might not’’ recognize? What will be the
penalty for mis-evaluating these possibilities,
if made in good faith?
Indeed, what are ‘‘hazards’’ for purposes of
this rule? Are they limited to conditions and
practices that pose a significant risk of injury
to employees, and would the likelihood of
occurrence and degree of gravity make a
difference? Similarly, what are ‘‘known’’
hazards? Are they hazards that the host
employer actually knows of, or are they
hazards that a host employer should have
known through the exercise of reasonable
diligence? Does actual knowledge for this
purpose mean knowledge of any hazard that
can be discerned by searching a company’s
records—a daunting test for an electric utility
that may have decades of records related to
work on transmission and distribution
facilities that cover literally thousands of
square miles—or is a more realistic test to be
applied? If so, what is it? [Ex. 0227]
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Mr. James Shill with ElectriCities
similarly commented that the proposed
provision would ‘require ElectriCities’
members to take into account every
section of the OSHA standards, as well
as others incorporated by reference, and
make a ‘guess’ as to all of the potential
hazards a contractor may be unable or
unwilling to ‘recognize’ (Ex. 0178). Ms.
Salud Layton with the Virginia,
Maryland & Delaware Association of
Electric Cooperatives argued that ‘‘[t]he
phrase ‘might not be recognized by the
contract employer or its employees’ is
too broad’’ and suggested that the
proposed paragraph be revised to
‘‘specifically state the items that must be
provided by the host employer to the
contract employer’’ (Ex. 0175).
Some commenters proposed new
language for this provision. (See, for
example, Exs. 0201, 0227, 0505.) For
instance, EEI suggested:
[T]he final rules should be limited to
requiring that a host employer notify a
contractor of a hazard where: (1) The host
employer has actual knowledge: (a) That the
hazard is present, and (b) that the
contractors’ employees are likely to
encounter the hazard in performing the work
for which the contractor is engaged; (2) given
its known expertise, the contractor cannot
reasonably be expected to recognize the
hazard; and (3) for this purpose, the ‘‘hazard’’
is a condition or practice that poses a
significant risk of death or serious physical
harm to the contractor’s employees. The
standard should also make clear that the host
employer is not obligated to evaluate each job
assigned to a contractor to determine whether
such hazards are presented. [Ex. 0227]
IBEW, although generally supporting
this and the other proposed hostcontractor requirements, also suggested
changes to paragraph (c)(1)(i)(A). The
union proposed:
The host employer shall inform the
contract employer of . . . existing or
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reasonably anticipated hazards covered by
this subsection (i) of which the host
employer is aware, (ii) that are related to the
contract employer’s work, and (iii) that are
sufficiently unique to the host employer’s
operations or premises that the contract
employer or its employees would not,
through the exercise of reasonable care, be
expected to recognize. [Ex. 0505]
Mr. Donald Hartley with IBEW
explained:
It is important . . . to require the host
employer to disclose hazardous conditions
that it knows actually exist and that it
reasonably anticipates may exist. The point
here is to include hazards that may exist
intermittently: for example, switching surges
or environmental conditions or only under
certain circumstances that, when they occur,
affect the workplace safety.
Second, the focus of the information
disclosure should be on information that is
sufficiently unique to the host’s workplace or
operations that the contract employer cannot
be expected to know without the input from
the host employer. A contractor may be
unable to identify hazards not only because
it lacks the technical expertise, but for the
very basic reason that it is unfamiliar with
the unique features of the host’s operation or
workplace environment. Again,
environmental conditions or specific
operating procedures are examples of this.
Finally, we believe that host employers
should be required to disclose any hazards
that threaten contractor employees with any
illness or injury, not just death or the most
serious of physical harm. [Tr. 879–880]
OSHA considered the comments on
proposed paragraph (c)(1)(i)(A) and
continues to believe that the final rule
should include a requirement for host
employers to convey certain information
to contractors that will bear on the
contractor’s ability to ensure the safety
of its employees. Much of the
opposition to this provision was to the
specific language in the proposal, not to
the general principle that utilities have
safety-related information that should
be shared with contractors.
OSHA is sensitive to the concerns of
commenters who noted that the
proposed language was overbroad or
unclear. Therefore, OSHA revised the
final rule to more clearly define the
information host employers must
provide to contractors. The Agency is
linking the information-transfer
requirements, in part, to the
requirement in final § 1926.950(d) for
determining existing conditions.
(Paragraph (d), discussed later in this
section of the preamble, is essentially
the same as existing § 1910.269(a)(3).) In
the final rule, § 1926.950(d) requires a
determination of the existing
characteristics and conditions of electric
lines and equipment related to the
safety of the work. The examples of
‘‘existing conditions’’ that were listed in
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20359
proposed paragraph (d) have been
separately numbered in final paragraph
(d). The first five items of information
listed in final paragraph (d) are
‘‘characteristics’’ of the electric power
installation. The remaining three items
of information listed in final paragraph
(d) are ‘‘conditions’’ at those
installations. Therefore, paragraphs
(c)(1)(i) and (c)(1)(ii) of the hostcontractor provisions in the final rule
refer to (and require the sharing of)
information about the characteristics
and conditions specifically listed in
final paragraph (d) that are related to the
safety of the work to be performed.
Contract employers may request from
the host employer information they
need to protect their employees, in
addition to the information that host
employers must provide under final
paragraphs (c)(1)(i) through (c)(1)(iii).67
Thus, final paragraph (c)(1)(iv) requires
host employers to provide contractors
with information about the design or
operation of the host employer’s
installation that is known by the host
employer, that the contract employer
requests, and that is related to the
protection of the contract employer’s
employees.
As already noted, OSHA decided to
adopt language in paragraphs (c)(1)(i)
and (c)(1)(ii) in the final rule that more
clearly specifies the information that
host employers must provide to
contractors and does so by using
language that is familiar to employers
complying with existing § 1910.269.68
Paragraph (d), discussed later in this
section of the preamble, lists specific
characteristics and conditions of electric
lines and equipment that must be
determined before work on or near
electric lines or equipment is started
when these characteristics and
conditions are related to the safety of
the work to be performed. These
characteristics and conditions include
the nominal voltages of lines and
67 Final paragraph (c)(1)(iii), discussed later in
this section of the preamble, requires host
employers to provide contractors with information
about the design and operation of the host
employer’s installation that the contract employer
needs to make the assessments required by subpart
V.
68 It should be noted that, in revising the language
of this provision in the final rule, OSHA did not
conclude that the proposed language was overbroad
or too vague. Similar language is used in other
OSHA standards, including the standard for process
safety management of highly hazardous chemicals
(see § 1910.119(h)(2)(ii)). The Agency believes that
employers subject to that rule are successfully
complying with it. However, OSHA is revising the
language of this provision in Subpart V because it
resolves rulemaking participants’ concerns about
the proposed provision in a manner that adequately
protects employees and is more consistent with
existing requirements for electric power generation,
transmission, and distribution work in § 1910.269.
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equipment, maximum switching
transient voltages, the presence and
condition of protective grounds and
equipment grounding conductors, and
the condition of poles. Host employers
are the parties that possess much of this
information, and it would be difficult in
many cases (and impossible in others)
for contract employers to determine
these conditions and comply with
paragraph (d) without getting the
necessary information from the host
employer.
For example, an electrical contractor
might be able to make a reasonable
estimate of the nominal voltage on a line
through examination of the equipment.
However, having the host employer
provide that information to the
contractor eliminates guesswork and the
hazards associated with inaccurate
estimates.
Similarly, contractors will usually be
unable to determine the maximum
switching transient overvoltages on a
power line without information from
the host employer. The maximum perunit transient overvoltage determines
the minimum approach distance for
workers to maintain from exposed,
energized parts (see the discussion of
this issue under the summary and
explanation of final § 1926.960(c)(1)
later in this section of the preamble).
Without this information from the host,
a contractor might not adhere to the
proper minimum approach distance
and, as a result, a power line worker
might come too close to the power line
and be at risk of serious injury from
electric shock and burns.
Paragraph (c)(1)(i) of the final rule
provides that, before work begins, the
host employer must inform the
contractor of the characteristics of the
host employer’s installation that are
related to the safety of the work to be
performed and are listed in paragraphs
(d)(1) through (d)(5). These
characteristics are: the nominal voltages
of lines and equipment, the maximum
switching-transient voltages, the
presence of hazardous induced voltages,
the presence of protective grounds and
equipment grounding conductors, and
the locations of circuits and equipment,
including electric supply and
communication lines and fire-protective
signaling circuits.69 OSHA presumes
that host employers have this
information because they typically need
69 In final § 1926.950(d)(5), OSHA changed the
proposed term ‘‘power . . . lines’’ to ‘‘electric
supply . . . lines.’’ The two terms are synonymous,
and the final rule defines ‘‘electric supply lines’’ in
§ 1926.968. Note that lines that employees
encounter are either electric supply lines,
communication lines, or control lines, such as those
on fire-protective signaling circuits.
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it for the design and operation of an
electric power generation, transmission,
or distribution system. A note to final
paragraph (c)(1)(i) explains that in an
unusual case in which the host
employer does not have this information
in existing records, it must obtain the
information for purposes of complying
with paragraph (c)(1)(i).
Paragraph (c)(1)(ii) of the final rule
requires that, before work begins, the
host employer inform the contract
employer of the conditions of the host
employer’s installation that are related
to the safety of the work to be
performed, that are listed in final
paragraphs (d)(6) through (d)(8), and
that are known to the host employer.
These conditions are: the condition of
protective grounds and equipment
grounding conductors, the condition of
poles, and environmental conditions
relating to safety. Final paragraph
(c)(1)(ii) only requires host employers to
provide known information to
contractors. Host employers gain
information on the condition of their
electric power generation, transmission,
and distribution systems through
normal preventive-maintenance
inspections; and, if host employers find
conditions listed in final paragraphs
(d)(6) through (d)(8) and related to the
safety of work to be performed by a
contractor during such inspections, the
host employer must pass that
information to the contract employer
under final paragraph (c)(1)(ii). For
example, if a utility conducts a woodpole inspection program and finds
several poles that are structurally
unsound and that need replacement,
this information must be imparted to a
contractor whose work involves the
affected poles. However, this paragraph
only requires the host employer to
provide information that the host can
obtain from existing records through the
exercise of reasonable diligence; this
provision does not require host
employers to conduct inspections to
identify these conditions. To make this
clear in the final rule, OSHA included
a note following paragraph (c)(1)(ii)
clarifying that, for the purposes of that
paragraph, the host employer does not
have to inspect of worksite conditions
or otherwise get information that it
cannot obtain through a reasonably
diligent search of its existing records.
OSHA believes that the revised
language in paragraphs (c)(1)(i) and
(c)(1)(ii) of the final rule addresses the
concerns expressed by commenters,
such as ElectriCities and EEI, about the
clarity and scope of proposed paragraph
(c)(1)(i)(A). The provision no longer
requires host employers to determine
whether a hazard exists or whether
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contractors might be expected to
recognize particular hazards.
Under final paragraph (c)(1)(iv),
before work begins, a host employer
must provide additional information
about the design or operation of the
installation, but only if that information
(1) is known by the host employer, (2)
is requested by the contract employer,
and (3) is related to the protection of the
contract employer’s employees. A note
to final paragraph (c)(1)(iv) clarifies that,
for purposes of complying with that
paragraph, the host employer is not
required to make inspections or
otherwise get information that it cannot
obtain through a reasonably diligent
search of its existing records.
IBEW commented that, ‘‘[i]n addition
to the information about ‘existing
conditions’ needed to perform the
hazard analysis, there may be other
information unique to the host’s
operations or premises that the
contractor employer needs to ensure the
safety of its employees’’ (Ex. 0505). The
union identified ‘‘schedules of other
crews that may be working on the same
circuits or equipment, anticipated
operational changes, and the potential
impact of unique localized climatic,
environmental or geological conditions’’
as examples of such information (id.).
Details about the scheduling of outages
is another example of information a
contractor might need to obtain from the
host employer before employees start
work.
OSHA is not explicitly requiring host
employers to provide this other type of
information to contractors. The Agency
believes that, although information such
as the scheduling of crews may prove
useful in some situations, it is not
always essential to ensure the safety of
employees. When a contractor needs
this information to protect its
employees, the contractor may request
this type of information under final
paragraph (c)(1)(iv). In addition, OSHA
believes that host employers and
contract employers will exchange this
type of information in their efforts to
comply with other provisions in final
paragraph (c). For example, when host
and contractor crews will be working
together or on the same circuit, OSHA
intends for both employers to exchange
crew-scheduling information when
necessary to comply with final
paragraph (c)(3) (discussed later in this
section of the preamble), which requires
the contract employer and the host
employer to coordinate their work rules
and procedures to ensure that
employees are protected as required by
subpart V.
As a general matter, OSHA does not
believe that the information host
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employers must share with contract
employers under final paragraph
(c)(1)(iv) is likely to contain proprietary
information or trade secrets. OSHA
recognizes, however, that an unusual
case could arise presenting issues
related to trade secrets. In any such
case, OSHA expects that the host
employer will find a way to provide the
necessary information to the contract
employer without divulging trade
secrets or will share the information
with the contract employer pursuant to
an appropriate confidentiality
agreement.
Southern Company expressed concern
that contractors and their employees
might rely on the information provided
by the utility in lieu of doing a thorough
job briefing as required by final
§ 1926.952 (Ex. 0212). Final
§ 1926.950(c)(1)(i), which requires host
employers to provide information to
contractors, does not replace the
contract employer’s basic responsibility
to conduct the job briefing required by
final § 1926.952. The briefing will
impart information, including relevant
information a contractor obtains from a
host employer, to the employees doing
the work. The requirements in final
§§ 1926.950(c)(1) and (d) and 1926.952
work in combination to ensure that the
employees performing the work are
provided with sufficient information to
perform that work safely.
Proposed paragraph (c)(1)(i)(B)
required host employers to provide
contract employers with information
about the installation that the contract
employer would need to make the
assessments required elsewhere in
Subpart V. EEI inquired as to who (the
host or contract employer) would be
20361
responsible for deciding what
assessments the contractor must make
and whether the host would have to
survey contractor work areas to identify
hazards that need assessment (Ex. 0227).
The language in final paragraph
(c)(1)(iii) states explicitly that, before
work begins, the host employer must
provide information that the contract
employer needs to perform the
assessments. In addition, the language
from the proposal has been modified in
the final rule to limit the information
the host employer must provide to
‘‘[i]nformation about the design and
operation of the host employer’s
installation.’’ Table 2 shows the
assessments that are implicitly or
explicitly required by final subpart V
and lists information that the Agency
anticipates contractors will need to
perform the required assessments.
TABLE 2—ASSESSMENTS REQUIRED BY SUBPART V
Provision
Assessment required
Type of information to be provided under
§ 1926.950(c)(1)(iii)
§ 1926.953(a) .......................
Whether an enclosed space must be entered as a permit-required confined space.
§ 1926.953(m) ......................
§ 1926.960(c)(1)(i) ................
Whether forced air ventilation has been maintained
long enough that a safe atmosphere exists.
What is the appropriate minimum approach distance for
the work to be performed.
Whether an enclosed space contains hazards, other
than electrical and atmospheric hazards, that could
endanger the life of an entrant or could interfere with
escape from the space.
The size of the enclosed space.
§ 1926.960(g)(1) ...................
Whether employees are exposed to hazards from
flames or electric arcs.
§ 1926.960(g)(2) ...................
What is the estimated incident energy from an electric
arc.
§ 1926.960(k) .......................
Whether devices are designed to open or close circuits
under load conditions.
§§ 1926.961 and
1926.967(h).
What are the known sources of electric energy (including known sources of backfeed) supplying electric circuits.
Whether protective grounds have adequate current-carrying capacity.
Whether there is a possibility of hazardous transfer of
potential should a fault occur.
Whether overhead structures such as poles and towers
are capable of sustaining stresses imposed by the
work.
§ 1926.962(d)(1)(i) ................
§ 1926.962(g) .......................
§ 1926.964(a)(2) ...................
What the operating conditions are for the value of the
maximum transient overvoltage provided to the contract employer.1
Information on electric equipment, such as safety information provided by manufacturers, that relates to the
required hazard assessment.
The electrical parameters needed to calculate incident
energy, such as maximum fault current, bus
spacings, and clearing times.
Load current for, and the opening and closing ratings
of, devices used to open and close circuits under
load.
All known sources of electric energy, including known
sources of backfeed.
The maximum fault current and clearing time for the circuit.
Potential rise on remote grounds under fault conditions.
The design strength of the pole or structure.
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1 Includes information on conditions that must be in place for the maximum transient overvoltage to be valid, such as whether circuit reclosing
devices are disabled.
In specific cases, contractors may
need information that is somewhat
different from that described in Table 2.
OSHA expects that contractors will
inform host employers if they need
additional information, and that
information must be provided to the
extent the host employer is required to
provide it by final paragraph (c)(1)(iii).
In addition, the Agency does not expect
host employers to provide contractors
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with information in the table if the
contractor informs the host that the
information is not needed.
EEI questioned whether the proposed
provision was limited to information
actually known by the host employer
(Ex. 0227). OSHA expects that the host
employer will usually have, in existing
records, information about the design
and operation of its installation that the
contract employer will need to make
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required assessments. OSHA presumes
that host employers know their electric
power generation, transmission, or
distribution installations and know their
systems’ nominal system and operating
voltages, available fault currents, relay
protection schemes, anticipated relay
clearing times, and switching schedules.
As IBEW noted, this is information ‘‘that
the host employer should have for basic
operational purposes and that is
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generally solely in the host’s
possession’’ (Ex. 0505). In addition,
electric utilities will also need to have
this information to perform their own
required assessments when their
employees are performing work on the
utilities’ installations. However, the
record also indicates that, in some
unusual circumstances, electric utilities
do not have basic information about
their system readily available. (See Mr.
Brian Erga’s testimony regarding a
nuclear power plant that did not know
its available fault current, Tr. 1241–
1242.) In such cases, the final rule
requires the host employer to ascertain
the information and provide it to its
contractor so that the contractor can
conduct the required assessments. A
note to final paragraph (c)(1)(iii)
clarifies that, in any situation in which
the host does not have such information
in existing records, it must obtain the
information and provide it to the
contract employer to comply with
paragraph (c)(1)(iii).70
Mr. Steven Theis of MYR Group
recommended that the final rule require
hosts and contractors to perform joint
hazard analyses (Tr. 1334).
The final rule neither requires nor
prohibits such joint assessments. Even if
employers do not conduct a joint hazard
analysis, the information exchange
required by final paragraph (c)(1) of the
final rule will be part of a two-way
conversation between host employers
and contract employers. As discussed
later in this section of the preamble,
final paragraph (c)(3) requires hosts and
contractors to coordinate their work
rules and procedures to ensure that
employees are protected as required by
subpart V. To comply with the final
rule, the contractor, as part of this effort,
must communicate with the host about
the information the contractor needs
about the host’s installation.
OSHA notes that final paragraph (c)(1)
does not require the host employer to
report any information to the contract
employer in writing; the Agency will
deem it sufficient for the host employer
to provide the necessary information,
through any appropriate mechanism (for
example, a phone call or an email), to
an authorized agent of the contractor.
70 The preamble to the proposal indicated that
proposed paragraph (c)(1)(i) would not require host
employers to provide ‘‘unknown information’’ to
contractors (70 FR 34840). It should be noted,
however, that OSHA presumes that host employers
‘‘know’’ the information that must be shared under
final paragraphs (c)(1)(i) and (c)(1)(iii) because it
relates to the design and operation of the
installation, which are aspects of an electric power
generation, transmission, or distribution system that
are under the exclusive purview of the host
employer.
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Proposed paragraph (c)(1)(ii) would
have required the host employer to
report observed contract-employerrelated violations of subpart V to
contract employers. OSHA included this
provision in the proposal because the
Agency believed that host employers
occasionally observe contractor
employees performing work under the
contract and that it was important for
the host employer to inform the contract
employer of observed violations so that
the contractor could correct them and
prevent them from occurring in the
future.
OSHA received many comments on
this proposed requirement. (See, for
example, Exs. 0128, 0152, 0160, 0167,
0169, 0170, 0171, 0178, 0183, 0186,
0201, 0222, 0227, 0235, 0505; Tr. 880–
882.) IBEW supported the need for a
reporting requirement, explaining:
[T]he point is that if in performing its usual
functions the host observes contract
employees exposed to hazards, it must report
those observations to their contract employer.
This requirement is particularly important in
the electrical industry where contract
employees are potentially exposed to
extremely serious hazards.
If the host employer who knows the
worksite’s hazards and the potential for harm
sees a contract employee exposed to those
conditions the host knows to be hazardous,
it is unconscionable for the host to walk
away. The host must report that information
to the contract employer so the contract
employer can take the steps necessary to
eliminate the unsafe condition, and the
contract employer must report back what
action it actually took . . . [Tr. 881].
Many commenters objected to the
proposed reporting requirement,
however. (See, for example, Exs. 0128,
0152, 0167, 0170, 0178, 0183, 0186,
0222, 0227.) Some expressed concerns
about putting host employers in an
enforcement role and requiring them to
make determinations about whether an
OSHA violation exists. (See, for
example, Exs. 0128, 0152, 0170, 0178,
0183, 0222, 0227.) For instance, EEI
commented:
The proposal would require a host
employer to report observed contractemployer-related violations of the standard
to the contract employer.
*
*
*
*
*
Typically, utility employees and managers
are not trained ‘‘in the requirements of’’
OSHA standards.’’ [sic] Rather . . . they are
trained in the requirements of their own
employer’s safety rules. . . . There simply
are no requirements that any employee know
what OSHA standards require—only that
behavior and work practices be in
compliance with standards. Employees are
entitled, however, to assume that if they
comply with their employer’s safety rules,
they will comply with OSHA standards. . . .
Indeed, among EEI members, the
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requirements of safety rules often exceed the
minimum requirements of OSHA standards.
Clearly, the proposed requirement would
create confusion. Utility representatives may
believe they are seeing OSHA violations, but
in fact may observe that contractors are not
performing as the utility’s internal safety
rules require. [T]he proposal would
effectively place utility personnel in the role
of surrogate Compliance Officers. They are
not trained or qualified to perform such a
function. [Ex. 0227; emphasis included in
original]
Mr. Alan Blackmon with the Blue
Ridge Electric Cooperative suggested
that, ‘‘[b]y requiring the [host] employer
to report on the violation of a federal
rule, the proposal in a sense deputizes
the employer as an OSHA inspector, a
role for which employers have no
training and no experience’’ (Ex. 0183).
Mr. Chris Tampio of the National
Association of Manufacturers argued
that, by requiring hosts to report
observed violations, OSHA ‘‘would
inappropriately force a host employer to
make a legal determination as to
whether the contractor has committed a
violation of the OSH Act’’ (Ex. 0222).
EEI was also concerned that host
employers would be cited for failing to
report violations that were present, but
not recognized by, the host’s employees,
commenting:
The proposal provides no guidance as to
the kinds of observation that would trigger a
notification requirement. For example,
[utilities commonly] engage inspectors . . .
to observe contractors’ performance. In other
situations, this is performed by a utility’s
own foremen or supervisors. Such
inspections often are aimed at assuring that
the work is performed accurately and in
timely fashion, and observation of safety
performance, while important, may not be
the main or only focus. If a utility inspector
is found to have had the opportunity to
observe a contractor’s violative behavior but
did not understand or appreciate what he
saw and failed to report it, would the host
be cited? [Ex. 0227]
Similarly, Duke Energy commented:
‘‘Host employers may have a variety of
employees observing contract
operations for reasons unrelated to
safety. They may be observing contract
operations for quality, schedule,
productivity, or cost purposes. A host
employee may ‘observe’ a condition, but
not recognize it as a violation of this
OSHA regulation’’ (Ex. 0201).
Some commenters presumed that the
proposal required host employers to
either actively monitor contractors or
take measures to ensure that reported
hazards were abated. (See, for example,
Exs. 0187, 0225, 0235, 0238, 0504.) For
instance, Mr. James Strange with
American Public Power Association
(APPA) commented that municipal
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utilities ‘‘do not have the personnel to
shadow contractors on each utility job
site to assure that they are working
according to OSHA rules’’ (Ex. 0238). In
addition, several commenters argued
that the proposal would create an
adversarial relationship between hosts
and contractors. (See, for example, Exs.
0169, 0171, 0183.) Mr. Wilson Yancey
expressed this argument as follows:
[T]he proposed requirements might create
an unduly adversarial relationship between
the parties. For instance, the host employer
seeking to fulfill its perceived duties under
the regulations would thrust the host
employer into the role of an investigator and
rule-enforcer, rather than a business partner
seeking to achieve a common goal of
employee safety. [Ex. 0169]
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After considering the comments
received on this issue, OSHA decided
not to include proposed paragraph
(c)(1)(ii) in the final rule. First, the host
employer, as defined in the final rule,
may not be in position to recognize, or
even observe, hazardous conditions
created by contract employers. OSHA
based the proposed rule on the premise
that the host employer would hire the
contract employer and would perform
some maintenance on the system. As
noted earlier, in the final rule, the
Agency adopted a definition of ‘‘host
employer’’ that is designed to capture
the employer in the best position to
provide information about the electric
power generation, transmission, or
distribution installation on which the
contract employer is working. The
definition of ‘‘host employer’’ in the
final rule does not require the host
employer to maintain the installation or
to be the entity that hired the contractor.
A host employer that does not perform
maintenance work on the system would
be unlikely to recognize hazardous
conditions created by contractors. In
addition, a host employer that does not
hire the contract employer usually
would not find itself in a position to
observe the contractor’s employees
working.71
Second, in some circumstances, the
host employer will also be a controlling
employer under OSHA’s multiemployer
citation policy. A controlling employer
71 For example, a generation plant owner could
contract with a company to operate, but not
maintain, the plant. If the plant owner neither
operates nor controls operating procedures for the
installation, the company it contracts with to
operate the plant is the host employer under the
final rule. The plant owner could hire a different
company to perform maintenance in the substation
in the generation plant. Because the host employer
in this scenario does not perform maintenance, it
is likely that the host employer will not have any
employees qualified to enter the substation, and,
thus, will not observe the maintenance contractor’s
employees.
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has an underlying duty to exercise
reasonable care to prevent and detect
violations endangering contractor
employees at the worksite. (See CPL 02–
00–124; see also OSHA’s discussion of
the multiemployer citation policy
earlier in this section of the preamble.)
This is a broader obligation than the one
OSHA proposed for host employers in
proposed paragraph (c)(1)(ii); therefore,
the proposed requirement is not
necessary with respect to hosts that are
controlling employers. (Whether a host
employer is a controlling employer
depends on whether it has general
supervisory authority over the worksite,
including the power to correct, or
require others to correct, safety and
health violations.72) Indeed, the Agency
is concerned that including the
proposed reporting requirement in the
final rule would lead host employers to
believe they could fulfill their
obligations as controlling employers just
by complying with the more limited
requirement in the standard.
Although OSHA is not including
proposed paragraph (c)(1)(ii) in the final
rule, the Agency expects that, in many
situations, liability and practical
considerations will drive host
employers that are not controlling
employers to notify the contractor if
they observe hazardous conditions
involving the contractor’s employees.
Unsafe conditions created by
contractors can pose hazards to
employees of the host employer and to
the public and can create additional
obligations for host employers to protect
their employees (for example, through
OSHA standards and the general duty
clause) and the public (for example,
through liability concerns) from those
hazards. For instance, a host employer
that observes a contractor bypassing
safety rules when installing a new line
will likely have concerns about the
quality of the contractor’s work and
about the effect of the contractor’s
unsafe practices on the installation and
on public safety. These concerns will
form a strong incentive for the host
employer to report the hazardous
conditions to the contractor.
Although the Agency concluded,
based on the current rulemaking record,
that the reporting requirement in
proposed paragraph (c)(1)(ii) is neither
necessary nor appropriate for this final
rule, the Agency will continue to
monitor this issue and evaluate whether
regulatory requirements like the one in
proposed paragraph (c)(1)(ii) are
necessary to ensure the safety of
72 Such control can be established by contract or
by the exercise of control in practice.
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20363
employees under subpart V or other
OSHA standards.
Proposed paragraph (c)(2)(iii)(C)
would have required the contract
employer to advise the host employer of
measures taken to correct, and prevent
from recurring, violations reported by
the host employer under proposed
paragraph (c)(1)(ii). In light of the
Agency’s decision not to adopt
proposed paragraph (c)(1)(ii), proposed
paragraph (c)(2)(iii)(C) is no longer
meaningful and is not incorporated in
the final rule.
In addition to proposing the
requirement for hosts to report observed
contract-employer-related violations,
OSHA requested comments on the
related, but distinct, issue of whether it
should require host employers to take
appropriate measures to enforce
contractual safety requirements or
review the contracts of contractors who
fail to correct violations.73
IBEW was the only commenter that
supported such requirements,
explaining:
The host employer should regularly review
the safety performance of a contractor while
operating on its site. The host employer
should take necessary action to ensure
contractual obligations are being met. The
rule should require the host employer to
initiate further action if the review finds non
compliance. [Ex. 0230]
Rulemaking participants agreed that
host employers regularly adopt
contracts that specify safety standards to
which contractors must adhere and that
include provisions for enforcing those
requirements. (See, for example, Exs.
0163, 0175, 0213, 0405; Tr. 1386–1387.)
Also, some commenters recognized a
general need for hosts to evaluate the
safety performance of contractors. (See,
for example, Exs. 0167, 0175, 0184,
0213, 0219.) However, none of these
rulemaking participants supported the
adoption of OSHA requirements related
to the enforcement, review, or awarding
of contracts.
For example, Ms. Susan O’Connor
with Siemens Power Generation
explained:
While host employers often [require and
enforce compliance with OSHA standards],
in practice it would be burdensome [on] the
host employer to require them, at the risk of
OSHA sanctions, to enforce contract
provisions as a regulatory matter. Indeed,
establishing this as a regulatory standard
could operate as a disincentive for host
employers to establish sound health and
safety contractual terms with contractors,
73 Contracts between electric utilities and their
contractors often contain provisions requiring
contractors to meet OSHA standards and other
provisions addressing noncompliance with the
terms of the contract. (See, for example, Ex. 0175.)
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particularly terms which go beyond
regulatory requirements. . . . In addition,
OSHA regulations are promulgated and
undergo public review; Host Employer
requirements do not go through such a
regulatory review process and therefore must
not be held on par with OSHA regulations.
Host employers have a right to establish site
safety requirements that are more stringent
than the law requires; however, they should
have the right to deal with contractors who
do not comply individually and in their own
manner. But they must currently do this
against the backdrop of specific OSHA
standards, and the OSHA Multi-employer
Workplace policy. Siemens sees no reason to
change this.
*
*
*
*
*
OSHA should not prescribe how
contractors are selected or prescribe how
contractors must be evaluated for purposes of
contracting work or terminating work. It is up
to the discretion of the party contracting for
the services to make those determinations.
Host employers should have the discretion to
choose, to dismiss, or continue utilizing
contractors. Given the already
comprehensive and pervasive nature of
health and safety regulation through OSHA
and the states, as well as considerations of
tort law, the effects of the marketplace will
weed out contractors that are repeatedly
substandard from a safety standpoint, as well
as those that are chronically poor
perform[ers] from a quality, delivery, or other
standpoint. Contractors should be answerable
to the host employe[r] for business matters,
and the agency for regulatory matters. These
lines should not be blurred by attempting to
make the host employer responsible for both.
As a practical matter, it would be impossible
for OSHA . . . to come up with minimum
requirements for every contract activity, to
establish an ‘‘acceptable’’ versus
‘‘unacceptable’’ contractor. [Ex. 0163]
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Duke Energy commented:
The only safety performance that OSHA
has authority to regulate is compliance with
OSHA rules. Worker Compensation
Insurance Carriers and others review safety
performance. There is no need for OSHA to
impose additional requirements. Each host
employer is faced with a unique set of
available contractors, each with its own
safety record. Some may excel in one area
and perform poorly in another. Some host
employers may have such a limited pool of
available contractors that requiring some predetermined level of contractor safety
performance would eliminate all contractors.
Other goals, such as employing minority
firms may cause hosts to work with poor
performers to improve their performance,
rather than eliminating the minority
contractor with the poor record. OSHA
should not interfere in decisions such as
these. [Ex. 0201]
In light of the comments received,
OSHA decided not to adopt provisions
requiring host employers to enforce
contractual safety requirements, to
review the contracts of contractors who
fail to correct violations or hazards, or
to evaluate the safety performance of
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contractors. As discussed previously,
the host employer might not be the
entity that hired the contract employer,
in which case the host employer would
not be in position to enforce contract
requirements or be involved in
awarding contracts to the contract
employer. In addition, as Ms. O’Connor
pointed out, and as noted earlier in this
section of the preamble, host employers
that have supervisory authority over a
contractor’s worksite are subject to a
background statutory obligation, as set
forth in OSHA’s multiemployer citation
policy, to exercise reasonable care to
detect and prevent violations affecting
contractor employees. Moreover, for the
reasons stated previously, OSHA
believes that, even in the absence of a
specific requirement in subpart V, host
employers that are not controlling
employers have strong incentives to take
measures to ensure safe contractor
performance. In addition, the Agency
believes that contractors with poor
safety performance are likely to have
similarly poor records with respect to
the quality of their work, making it less
likely that host employers will hire
them. Therefore, the final rule does not
contain provisions related to the
enforcement, review, or awarding of
contracts.
Paragraph (c)(2) of final § 1926.950
addresses the responsibilities of the
contract employer. Final paragraph
(c)(2)(i) requires the contract employer
to ensure that each of its employees is
instructed in any hazardous conditions
relevant to the employee’s work of
which the contractor is aware as a result
of information communicated to the
contractor by the host employer as
required by final paragraph (c)(1). This
paragraph ensures that information on
hazards the employees might face is
conveyed to those employees. The
information provided by the host
employer under paragraph (c)(1) is
essential to the safety of employees
performing the work, especially because
it may include information related to
hazardous conditions that the contract
employees might not identify or
recognize.
Proposed paragraph (c)(2)(i) was
worded differently from the final rule;
the proposed paragraph required
contractors to instruct their employees
in hazards communicated by the host
employer. OSHA received no comments
on this proposed provision. However,
changes were made to this paragraph in
the final rule to mirror the changes
made to paragraph (c)(1) (described
earlier). In the final rule, the Agency did
not include the note to proposed
paragraph (c)(2)(i) because OSHA
believes that the note was confusing.
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The proposed note suggested that the
instruction required under paragraph
(c)(2)(i) was not part of the training
required under § 1926.950(b). The
contractors’ employees will already be
trained in many of the hazards that are
related to the information the contractor
receives from the host, and the final rule
does not require employers to duplicate
this training. Contractors will need to
supplement an employee’s training only
when that employee will be exposed to
a hazard or will follow safety-related
work practices with respect to which he
or she has not already been trained.
Paragraph (c)(2)(ii), as proposed,
required the contract employer to
ensure that its employees followed the
work practices required by subpart V, as
well as safety-related work rules
imposed by the host employer. In
proposing this provision, OSHA
explained that a host employer’s safetyrelated work rules are almost certain to
impact the safety and health of the
contractor’s employees (70 FR 34840).
For example, electric utilities typically
require contractors to follow the
utilities’ procedures for deenergizing
electric circuits. If the contract
employer’s employees do not follow
these procedures, a circuit the
contractor’s employees are working on
might not be properly deenergized,
endangering the contractor’s employees,
or a circuit the contractor was not
working on might become reenergized,
endangering any host employer’s
employees that might be working on
that circuit.
OSHA invited comments on whether
requiring a contractor to follow a host
employer’s safety-related work rules
could make work more hazardous. A
few commenters supported proposed
paragraph (c)(2)(ii). (See, for example,
Exs. 0164, 0213.) For instance, Mr.
Tommy Lucas of TVA commented:
The proposed requirement is supported.
Regardless whether this requirement is
carried forward, we will require contractors
to follow certain host-employer safety rules
contractually, such as the lockout/tagout
(LOTO) procedure. Failure to follow the
LOTO procedure could result in host or
contractor employees being seriously injured.
[Ex. 0213]
In contrast, the vast majority of
rulemaking participants opposed the
proposed provision. (See, for example,
Exs. 0156, 0161, 0162, 0168, 0183, 0201,
0202, 0212, 0220, 0222, 0227, 0233,
0237, 0501; Tr. 1323, 1333.) These
commenters gave several reasons for
objecting to this proposed requirement:
• It could result in the
implementation of inadequately safe
work rules, such as when the contractor
has more protective work rules than the
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host (see, for example, Ex. 0161) or
when the host’s work rules may be
based on its own employees’ working
conditions that are less hazardous than
the working conditions to which
contractor employees will be exposed
(see, for example, Ex. 0233).
• It could cause contract employees
to be confused about proper work
methods if rules change from contract to
contract (see, for example, Ex. 0227).
• It would result in contractual
requirements becoming enforceable
OSHA standards in a way that
constitutes an illegal delegation of
OSHA’s rulemaking authority, thereby
circumventing proper rulemaking
procedures (see, for example, Ex. 0237).
• It would place OSHA in the
position of having to interpret and
enforce third-party contracts (see, for
example, Ex. 0233).
• It could increase disaster-response
time (Ex. 0233).
• It would increase costs and
administrative burdens on contract
employers (see, for example, Ex. 0162).
• It could result in contractors having
to follow host employer work rules that
are not directly linked to employee
safety, for example, in a situation in
which the host’s rules approve only one
vendor for safety equipment when
equivalent, equally protective,
equipment is available from other
vendors (Ex. 0162).
For instance, Mr. Steven Theis with
MYR Group commented:
MYR Group believes that requiring a
contractor to follow a host’s safety rules
would create hazards. Contractors are
required by the standard to have appropriate
work rules and policies for compliance.
Requiring them to follow another employer’s
policies—which they are unfamiliar with and
untrained on—would either result in
accidents or add undue and unnecessary
time for retraining and familiarization with
the policies when the contractor has its own
policy . . . Indeed, MYR Group has
experienced situations where host employers
impose work rules that do not significantly
affect employee safety and may even create
an unsafe situation. [H]ost work rules can
specify chain of command requirements that
do not align with contractor management
structure or responsibility and thus following
host requirements could result in loss or
miscommunication of safety information or
safe work directives. Accordingly, MYR
Group respectfully submits that the
requirement to follow host employer work
rules should be deleted. [Ex. 0162]
Mr. Terry Williams with the Electric
Cooperatives of South Carolina agreed
and provided an example of how
following a host employer’s safety rules
could jeopardize worker safety:
The proposal ignores the fact that
contractors have developed their own rules
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that are appropriate for the work they do.
They train on these rules and operate
according to them all the time. Requiring
contractors . . . to work to the rules of others
could easily result in the contractor working
less safely.
Consider the following actual situation: an
electric utility that is primarily a 12kV
system, with some 34.5kV. The utility uses
its own crews for the 12kV work, and uses
a qualified contractor for the 34.5kV work, as
the need arises. The utility’s safety rules
specify use of Class 2 gloves, sleeves and
cover up for all work, as that is all their line
crews need. For the 34.5 kV work, the
contractor should use Class 4 equipment, yet
OSHA’s proposal could justify use of Class 2,
with unsafe results.
OSHA should retract this proposal and
allow host employers to require contractors
to work to appropriate safety rules. [Ex. 0202]
EEI made similar comments in its
posthearing brief:
[T]he standard would require contractors
to utilize different safe procedures depending
upon the owner involved. For example, an
electric line contractor could be required to
observe a ‘‘ground-to-ground’’ rubber glove
requirement while working for one electric
utility, but not while working for another
utility nearby (Tr. 110–11). The confusion
and consequent increased risk to employees
from such requirements is obvious, not to
mention the cost of training for employees
and supervisors alike. [Ex. 0501]
As to the legal arguments, Susan
Howe with the Society of the Plastics
Industry suggested that ‘‘OSHA’s
incorporation’’ of the host employer’s
rules ‘‘into the OSHA standards which
are the subject of this rulemaking would
violate the rulemaking provisions of the
Occupational Safety and Health Act, the
Administrative Procedures Act, and the
Federal Register Act’’ (Ex. 0170). The
National Association of Manufacturers
similarly stated, with reference to this
provision: ‘‘OSHA has never had the
authority to incorporate the provisions
of millions of private contracts into
OSHA standards, nor to delegate its
rulemaking authority to private entities’’
(Ex. 0222). EEI also commented that the
proposed requirement ‘‘effectively
would place each host employer in the
position of promulgating safety and
health standards for contractors’
employees, and therefore would
constitute an unconstitutional
delegation of legislative power’’ (Ex.
0227).
OSHA does not believe that the
proposed provision would cause the
practical problems identified by
rulemaking participants. There is
evidence in the record that, as IBEW
stated, ‘‘contractors . . . routinely adapt
their work rules and safety practices to
accommodate the demands of particular
jobs and the requirements of specific
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20365
hosts’’ (Ex. 0505). The union explained
this statement as follows:
There are circumstances related to
contractors performing work on utility
properties that would require the contractors
to work under the host employer’s safety
related work rules to ensure both the
contractor employees and the host employer
employees are provided a safe work
environment. In fact, many collective
bargaining agreements require this. [Ex. 0230]
Mr. Brian Erga with ESCI noted that
some utilities have such unique systems
that contractors have no choice but to
follow the host’s rules (Tr. 1271–1272).
Several witnesses stated that contractors
routinely follow a host employer’s
lockout-tagout requirements (Tr. 314,
984, 1299–1301). There is evidence that
some host employers require contractors
to follow NFPA 70E (Ex. 0460), to
follow the host’s fall protection
requirement for working from aerial lifts
(Tr. 391), and to use particular types of
flame-resistant clothing (Tr. 1346). In
addition, the proposal did not require
contractors to follow all of the host
employer’s safety rules, only rules the
host imposes on contractors, which the
contractors are required to follow
anyway. The Agency also does not
believe that proposed paragraph
(c)(2)(ii) would result in undue
confusion from work rules that vary
from one employer to another. The
record indicates that contractors are
already required to institute different
work rules because of contractual or
other requirements imposed by host
employers, such as following the host
employers’ lockout-tagout procedures
(Tr. 314), using particular live-line work
methods (Tr. 320), and using particular
forms of fall protection (Tr. 643–644).
On the other hand, the record
establishes that hosts sometimes impose
rules that do not meet OSHA
requirements (Tr. 1366 74) or that may
be less safe than the contractor’s rules
(Tr. 1365–1366 75). These are outcomes
that OSHA did not envision in
proposing paragraph (c)(2)(ii).
Considering these potential risks, and
the commenters’ overwhelming
opposition to this proposed provision,
the Agency decided not to include
proposed paragraph (c)(2)(ii) in the final
rule.
OSHA concludes, however, that some
coordination of work rules between
74 Some host employers ‘‘don’t believe in
equipotential work zone,’’ which is required by
existing § 1910.269(n)(3), or want trucks barricaded,
instead of having them grounded, as required by
existing § 1910.269(p)(4)(iii)(C).
75 One host employer requires contractor
employees to wear rubber insulating gloves while
working with live-line tools on transmission lines,
which may cause the gloves to fail.
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hosts and contractors is necessary,
particularly with respect to deenergizing
lines and equipment (Ex. 0505) and
grounding procedures (Tr. 1271–1272).
According to IBEW:
[What is important] is not that one party’s
rules take precedence over the others.
Instead, what is important is that the parties
operating on an electrical system coordinate
procedures to ensure that all of the
employees can perform safely. There are two
sets of circumstances in which this kind of
coordination is an issue: Where employees
actually work together and when the manner
in which one group of employees performs
has an impact on the safety of another group
of employees. [Ex. 0505]
Other rulemaking participants
similarly supported a requirement for
coordination between host employers
and contract employers to assure the
protection of host employees and
contract employees. (See, for example,
Exs. 0128, 0235, 0237.) Therefore, the
Agency is adopting a new paragraph in
the final rule, § 1926.950(c)(3), entitled
‘‘Joint host- and contract-employer
responsibilities,’’ which reads as
follows:
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The contract employer and the host
employer shall coordinate their work rules
and procedures so that each employee of the
contract employer and the host employer is
protected as required by this subpart.
This new provision provides host
employers and contract employers more
flexibility than the proposal to select
appropriate work rules and procedures
for each task or project, while ensuring
that workers are not at risk of harm due
to a lack of coordination between
employers.
Under the new provision, each
employer has independent
responsibility for complying with the
final rule. In addition, the Agency
stresses that a contract employer must
comply with the final rule even though
a host employer may try to impose work
rules that would cause the contract
employer to violate OSHA’s rules.
Accordingly, a contract employer is not
relieved of its duty to comply with the
final rule by following a work rule
imposed by the host employer. For
example, a contract employer must
comply with final § 1926.962(c), which
prescribes rules for equipotential
grounding, even if the host employer
has its own noncompliant grounding
procedures. Paragraph (c)(3) of final
§ 1926.950 requires host employers and
contract employers to confer in an effort
to select work rules and procedures that
comply with final § 1926.962(c).
Final paragraphs (c)(2)(ii) and
(c)(2)(iii) (proposed as part of paragraph
(c)(2)(iii)) require the contract employer
to advise the host employer of unique
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hazardous conditions posed by the
contract employer’s work 76 and any
unanticipated hazardous conditions
found, while the contractor’s employees
were working, that the host employer
did not mention. Final paragraphs
(c)(2)(ii) and (c)(2)(iii) enable the host
employer to take necessary measures to
protect its employees from hazards of
which the host employer would not be
aware. These requirements will protect
the host employer’s employees: when
they are working near the contractor’s
employees (for example, during storm
situations (Tr. 315, 392, 1379–1380);
during outages on transmission lines
(Tr. 1380) and in plants (Tr. 985); while
working in the same substation (Tr.
313–314, 559); and when the host
employer’s employees work on the same
equipment after the contract employer
departs (such as, when contractors are
working on equipment in the field that
the host employer does not regularly
inspect) (Tr. 877–878)). The Utility
Workers Union supported these
proposed requirements, commenting:
‘‘Requiring the sharing of information of
hazards found or created by the
contractor is . . . insurance that all
employees, host and contractor, are in a
safer working environment’’ (Ex. 0197).
OSHA notes that proposed paragraph
(c)(2)(iii)(B) (now paragraph (c)(2)(iii))
required contractors to report any
unanticipated ‘‘hazards’’ not mentioned
by the host; however, in the final rule,
the phrase ‘‘hazardous conditions’’
replaces the word ‘‘hazards’’ throughout
paragraph (c). In addition, the Agency
anticipates that contract employers will
inform host employers of any
information provided by the host that is
at odds with actual conditions at the
worksite, consistent with paragraph
(c)(3), which specifies that host
employers and contract employers
coordinate their work rules and
procedures so that each employee is
protected as required by subpart V.
Some commenters believed that
proposed paragraph (c)(2)(iii) (now
paragraphs (c)(2)(ii) and (c)(2)(iii))
needed clarification. For example, the
Associated General Contractors of
America (AGC) commented that
proposed paragraph (c)(2)(iii) was vague
and did not provide guidance on the
timeframes or format of required
information transfers (Ex. 0160).
OSHA does not agree that final
paragraphs (c)(2)(ii) or (c)(2)(iii) are
vague or unclear. These provisions
simply require that contractors provide
76 For the purposes of final paragraph (c)(2)(ii),
‘‘unique hazardous conditions presented by the
contract employer’s work’’ means hazardous
conditions that the work poses to which employees
at the worksite are not already exposed.
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information to host employers, which
reciprocates the requirements under
final paragraph (c)(1) that host
employers provide contractors with
information. The Agency deliberately
omitted, in the proposed and final rules,
any requirement for a formal or written
report; the final rule simply requires
contractors to advise the host employer,
which allows contract employers
maximum flexibility in complying with
the final requirements. The Agency will
deem it sufficient for the contract
employer to provide the necessary
information, through any appropriate
mechanism (for example, a phone call
or an email), to an authorized agent of
the host employer.
The purpose of final paragraph
(c)(2)(ii) is to enable host employers to
protect their own employees from
hazardous conditions presented by the
contractor’s work. Thus, the information
addressed by paragraph (c)(2)(ii) needs
to be provided to the host employer
soon enough so that the host employer
can take any necessary action before its
employees are exposed to a hazardous
condition. To address AGC’s concern
that the proposed paragraph did not
provide guidance on the timeframe of
the required information transfer, OSHA
added language to paragraph (c)(2)(ii) in
the final rule to indicate that this
information must be provided ‘‘[b]efore
work begins.’’
The final rule also includes, in
paragraph (c)(2)(iii), a 2-working day
timeframe in which the contractor must
advise the host employer of information
described in that paragraph. OSHA
believes that this timeframe will give
the contract employer sufficient time to
provide the required information. The
final rule does not specifically require
hosts to take any direct action in
response to information provided by
contractors, although the Agency
anticipates that host employers will use
this information to protect their
employees and comply with the OSH
Act.
Frequently, the conditions present at
a jobsite can expose workers to
unexpected hazards. For example, the
grounding system available at an
outdoor site may be damaged by
weather or vehicular traffic, or
communications cables in the vicinity
could reduce the approach distance to
an unacceptable level. To protect
employees from such adverse situations,
conditions affecting safety that are
present in the work area should be
known so that appropriate action can be
taken. Paragraph (d) of § 1926.950
addresses this problem by requiring
safety-related characteristics and
conditions existing in the work area to
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be determined before employees start
working in the area. The language for
proposed paragraph (d) was based on
language in current § 1926.950(b)(1) and
was the same as existing
§ 1910.269(a)(3). A similar requirement
can be found in ANSI/IEEE C2–2002,
Rule 420D.77 As noted earlier, OSHA
revised the language in the final rule to
clarify that the paragraph addresses
installation characteristics, as well as
work-area conditions, and to separately
number the examples listed in the
provision.
OSHA received only a few of
comments on proposed paragraph (d).
EEI objected to this provision,
commenting:
EEI recognizes that the regulatory text of
proposed paragraph 1926.950(d) is the same
as in existing 1910.269(a)(3). Also, the
preamble accompanying the current proposal
is essentially the same as in the final
1910.269. There are certain aspects of the
current proposal, however, that are
troublesome. . . .
*
*
*
*
*
It is susceptible of being applied in a
manner that effectively requires an employer
to examine every imaginable condition on a
jobsite, lest it be held accountable if some
obscure, unexpected condition later is
involved in causing an accident.
*
*
*
*
*
[I]f the standard is not applied reasonably,
the result could be a significant burden for
line crews, as time is taken not to miss a
single detail, however obscure, lest the crew
be second-guessed for having missed
observing some condition if something later
goes wrong. In the final rule, OSHA needs to
address this issue. Rather than state that
there is an unqualified obligation to
‘‘determine’’ existing conditions relating to
the safety of the work, the obligation should
be modified to require a ‘‘reasonable effort to
determine’’ the reasonably anticipated
hazards. [Ex. 0227]
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EEI noted, as an example of ‘‘some
obscure, unexpected condition . . .
involved in causing an accident,’’ an
energized static line that caused the
electrocution of an apprentice line
worker (id.):
In that case, the contractor was performing
maintenance work on a high-voltage
transmission tower. The host utility was
shown to have been aware that what
appeared to be a grounded static line atop
one side of the tower was in fact energized
at 4,000 volts. The utility did not inform the
contractor of this information, however, and
the contractor’s foremen on the ground and
on the tower did not notice that there was an
insulator separating the line and tower, thus
indicating that the line could be energized.
[Id.]
77 The 2012 NESC contains an equivalent
requirement in Rule 420D.
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EEI stated that the contractor was cited,
under existing § 1910.269(a)(3), ‘‘for
failing to ascertain existing conditions,
i.e., the energized condition of the static
line, before beginning work’’ (id.).
OSHA considered this comment and
decided not to adopt EEI’s
recommended change to proposed
§ 1926.950(d). First, OSHA does not
believe that obscure and unexpected
conditions often lead to accidents, as
EEI seems to argue. EEI’s example, in
which an apprentice power line worker
was electrocuted by an energized static
line, is a case in point (id.). An
employer exercising reasonable
diligence can be expected to determine
that a static line is energized. In the case
described by EEI, the electric utility that
owned the line was aware that the line
was energized, and the line itself was
installed on insulators (id.). Thus, the
energized condition of the static wire
was neither obscure nor unexpected.
Second, EEI appears confused about
the purpose of this provision. Paragraph
(d) of final § 1926.950 requires
employers to determine, before work is
started on or near electric lines or
equipment, existing installation
characteristics and work-area conditions
related to the safety of the work to be
performed. The requirement also
includes examples of such
characteristics and conditions.
Characteristics of the installation,
such as the nominal voltage on lines,
maximum switching transient
overvoltages, and the presence of
grounds and equipment grounding
conductors, are parameters of the
system. This is information the
employer already has, either through
direct knowledge or by the transfer of
information from the host employer to
the contract employer.78 Thus, this
aspect of final paragraph (d) does not
place any burden, much less an
unreasonable one, on line crews.
Conditions of the installation,
including the condition of protective
grounds and equipment grounding
conductors, the condition of poles, and
environmental conditions relating to
safety, are worksite conditions. In some
cases, the employer already will have
information on the condition of the
installation, such as information on the
condition of poles from pole-inspection
programs or on the condition of electric
equipment from equipment
manufacturers. In the usual case,
78 The employer may not have knowledge of the
exact locations of customer-owned backup
generators; however, the location of possible
sources of backfeed from such customer-owned
equipment can readily be determined by looking for
connections to customers’ wiring in circuit
diagrams or during an inspection at the worksite.
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20367
however, the conditions addressed by
paragraph (d) of the final rule will be
determined by employees through an
inspection at the worksite. This
inspection need not be overly detailed,
but it does need to be thorough rather
than cursory. The standard does not
require crews to determine ‘‘every
imaginable condition,’’ as EEI suggests.
Rather, the inspection must be designed
to uncover the conditions specifically
noted in this paragraph as well as any
other conditions of electric lines and
equipment that are related to the safety
of the work to be performed and that
can be discovered through the exercise
of reasonable diligence by employees
with the training required by
§ 1926.950(b) of the final rule.
Employers are required by
§ 1926.952(a)(1) of the final rule to
provide information on such worksitespecific conditions and the
characteristics of the installation to the
employee-in-charge. With this
information, the employer then will
determine the current conditions of the
installation through an examination by
employees at the worksite. Employersupplied information, as well as
information gathered at the worksite,
must be used in the job briefing required
by § 1926.952 of the final rule. (See the
discussion of § 1926.952 later in this
section of the preamble.) The
characteristics and conditions found as
a result of compliance with final
§ 1926.950(d) could affect the
application of various Subpart V
requirements. For example, the voltage
on equipment will determine the
minimum approach distances required
under final § 1926.960(c)(1). Similarly,
the presence or absence of an equipment
grounding conductor will affect the
work practices required under final
§ 1926.960(j). If conditions are found to
which no specific subpart V provision
applies, then the employee would need
to be trained, as required by final
§ 1926.950(b)(1)(ii), to use appropriate
safe work practices.
Employers need not take
measurements on a routine basis to
make the determinations required by
final § 1926.950(d). For example,
knowledge of the maximum transient
voltage level is necessary to perform
many routine transmission and
distribution line jobs safely. However,
no measurement of this maximum level
is necessary to make the requisite
determination. Employers can make the
determination by conducting an
analysis of the electric circuit, or they
can assume the default maximum
transient overvoltages discussed under
the summary and explanation of final
§ 1926.960(c)(1), later in this section of
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the preamble. Similarly, employers can
make determinations about the presence
of hazardous induced voltages, as well
as the presence and condition of
grounds, without taking measurements.
It may be necessary for employers to
make measurements when there is
doubt about the condition of a ground
or the level of induced or transient
voltage if the employer is relying on one
of these conditions to meet other
requirements in the standard. For
example, an engineering analysis of a
particular installation might
demonstrate that the voltage induced on
a deenergized line is considerable, but
should not be dangerous. However, a
measurement of the voltage may be
required if the employer is using this
analysis as a basis for claiming that the
provisions of final § 1926.964(b)(4) on
hazardous induced voltage do not
apply. In another example, further
investigation is required when an
equipment ground is found to be of
questionable reliability, unless the
equipment is treated as energized under
final § 1926.960(j).
EEI was concerned about this
discussion of engineering analysis in the
preamble to the proposed rule (70 FR
34841), commenting:
This [discussion] is unrealistic:
engineering analyses are not made in the
field in transmission and distribution work.
[Ex. 0227]
OSHA agrees with EEI that
engineering analyses are not made in
the field. Under this provision of the
final rule, employers would conduct
any engineering analyses required by
this provision off site and supply the
requisite information to the employees
performing the work.
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Section 1926.951, Medical services and
first aid
Section 1926.951 sets requirements
for medical services and first aid.
Paragraph (a) of § 1926.951 emphasizes
that the requirements of § 1926.50
apply. (See § 1926.950(a)(2).) Existing
§ 1926.50 includes provisions for
available medical personnel, first-aid
training and supplies, and facilities for
drenching or flushing of the eyes and
body in the event of exposure to
corrosive materials.
Mr. Daniel Shipp with the
International Safety Equipment
Association (ISEA) recommended that
the reference in § 1926.50, Appendix A,
to ANSI Z308.1–1978, Minimum
Requirements for Industrial Unit-Type
First-aid Kits, be updated to the 2003
edition (Ex. 0211). OSHA did not
propose any changes to § 1926.50, nor
was that section a subject of this
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rulemaking. Thus, the Agency is not
adopting Mr. Shipp’s suggestion. It
should be noted, however, that
Appendix A to § 1926.50 is not
mandatory. The Agency encourages
employers to examine the
recommendations in the latest edition of
the consensus standard, which is ANSI/
ISEA Z308.1–2009, when reviewing the
guidance in Appendix A to § 1926.50.
Mr. Stephen Sandherr with AGC was
concerned that the requirements
proposed in § 1926.951 conflicted with
the requirements in § 1926.50 and
maintained that such a conflict would
hinder a contractor’s ability to
implement safety (Ex. 0160).
OSHA reexamined the requirements
in proposed § 1926.951 and found that
the requirements for first-aid supplies in
proposed paragraphs (b)(2) and (b)(3) in
that section conflicted with similar
requirements in § 1926.50. Proposed
paragraph (b)(2) would have required
weatherproof containers if the supplies
could be exposed to the weather,
whereas existing § 1926.50(d)(2)
requires that the contents of first-aid kits
be placed in weatherproof containers,
with individual sealed packages for
each type of item. Further, proposed
paragraph (b)(3) would have required
that first-aid kits be inspected frequently
enough to ensure that expended items
are replaced, but not less than once per
year. By contrast, existing
§ 1926.50(d)(2) requires that first-aid
kits ‘‘be checked by the employer before
being sent out on each job and at least
weekly on each job to ensure that the
expended items are replaced.’’
As noted earlier, final § 1926.951(a),
which requires that employers comply
with existing § 1926.50, was adopted
without change from the proposal. The
Agency is not including proposed
paragraphs (b)(2) and (b)(3) in the final
rule because these provisions were less
restrictive than the requirements of
§ 1926.50. Including them in the final
rule would compromise OSHA’s efforts
to enforce § 1926.50 on jobsites covered
by Subpart V. OSHA notes that the
remaining provisions in § 1926.951
apply in addition to those in § 1926.50.
Final § 1926.951(b) supplements
§ 1926.50 by requiring cardiopulmonary
resuscitation (CPR) to help resuscitate
electric shock victims.79 OSHA
79 In discussing these remaining provisions in this
preamble, OSHA generally uses the term ‘‘CPR
training’’ to describe the first-aid training required
by the provisions. OSHA does not mean to imply
by this language that the final provisions do not
require first-aid training other than CPR. In fact, as
explained later in the preamble, the final rule
defines ‘‘first-aid training’’ as training in the initial
care, including CPR, performed by a person who is
not a medical practitioner, of a sick or injured
person until definitive medical treatment can be
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concludes that the requirements for CPR
training in the final rule are supported
by the record. This training is required
by existing § 1910.269(b)(1), and work
under subpart V poses the same electricshock hazards and requires the same
protection against those hazards. As
discussed in the summary and
explanation for § 1926.953(h), the final
rule defines ‘‘first-aid training’’ to
include CPR training. Therefore, in final
§ 1926.951(b), OSHA replaced the
proposed phrase ‘‘persons trained in
first aid including cardiopulmonary
resuscitation (CPR)’’ with ‘‘persons with
first-aid training.’’ The Agency stresses
that CPR training is required by this and
other provisions in the final rule for
first-aid training.
Electric shock is a serious and everpresent hazard to electric power
transmission and distribution workers
because of the work they perform on or
with energized lines and equipment.
CPR is necessary to revive an employee
rendered unconscious by an electric
shock. As OSHA concluded in the 1994
§ 1910.269 rulemaking, CPR must be
started within 4 minutes to be effective
in reviving an employee whose heart
has gone into fibrillation (59 FR 4344–
4347; see also 269–Ex. 3–21).
To protect employees performing
work on, or associated with, exposed
lines or equipment energized at 50 volts
or more, OSHA proposed to require that
employees with training in first aid
including CPR be available to render
assistance in an emergency.
OSHA chose 50 volts as a widely
recognized threshold for hazardous
electric shock.80 In this regard, several
OSHA and national consensus
standards recognize this 50-volt
threshold. For example, OSHA’s general
industry and construction electrical
standards require guarding live parts
energized at 50 volts or more
(§§ 1910.303(g)(2)(i) and
1926.403(i)(2)(i)); the general industry
electrical standard also requires that
electric circuits be deenergized
generally starting at 50 volts
(§ 1910.333(a)(1)). Similarly, NFPA’s
Standard for Electrical Safety in the
Workplace (NFPA 70E–2004) and the
National Electrical Safety Code (ANSI/
IEEE C2–2002) impose electrical safety
requirements starting at 50 volts (Exs.
0134, 0077, respectively). (See, for
example, Section 400.16 of NFPA 70E–
administered. OSHA is emphasizing ‘‘CPR training’’
in its preamble discussion because that type of first
aid is particularly beneficial to workers who are
injured by an electric shock.
80 Although it is theoretically possible to sustain
a life-threatening shock below this voltage, it is
considered extremely unlikely. (See, for example,
Ex. 0428.)
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2004, which requires guarding of live
parts of electric equipment operating at
more than 50 volts, and Rule 441A2 of
ANSI/IEEE C2–2002,81 which prohibits
employees from contacting live parts
energized at 51 to 300 volts unless
certain precautions are taken.)
Many electric shock victims suffer
ventricular fibrillation (59 FR 4344–
4347; 269–Ex. 3–21). Ventricular
fibrillation is an abnormal, chaotic heart
rhythm that prevents the heart from
pumping blood and, if unchecked, leads
to death (id.). Someone must defibrillate
a victim of ventricular fibrillation
quickly to allow a normal heart rhythm
to resume (id.). The sooner defibrillation
is started, the better the victim’s chances
of survival (id.). If defibrillation is
provided within the first 5 minutes of
the onset of ventricular fibrillation, the
odds are about 50 percent that the
victim will recover (id.). However, with
each passing minute, the chance of
successful resuscitation is reduced by 7
to 10 percent (id.). After 10 minutes,
there is very little chance of successful
rescue (id.). Paragraph (b) of the final
rule requires CPR training to ensure that
electric shock victims survive long
enough for defibrillation to be
efficacious. The employer may rely on
emergency responders to provide
defibrillation.
In the preamble to the proposal,
OSHA requested public comment on
whether the standard should require the
employer to provide automated external
defibrillators (AEDs) and, if so, where
they should be required. AEDs are
widely available devices that enable
CPR-trained individuals to perform
defibrillation.
Many rulemaking participants
recommended that OSHA not adopt a
requirement for AEDs. (See, for
example, Exs. 0125, 0162, 0167, 0169,
0171, 0173, 0174, 0177, 0200, 0225,
0227; Tr. 635–636, 762–763.) Some
commenters argued that there were no
injuries for which AEDs would prove
beneficial. (See, for example, Exs. 0174,
0200; Tr. 635–636, 762–763.) In this
regard, Mr. Steven Semler, commenting
on behalf of ULCC, stated:
[W]hen tragic electric contact accidents do,
albeit rarely, occur with respect to line
clearance tree trimmers, they tend to involve
catastrophic accidental direct contract with
high voltage electric supply lines which
inherently pass massive amounts of
electricity through the victim which
irreversibly damages cardiac conductivity
altogether—as to which AED’s cannot, nor
even purport to, rectify . . . . It is, of course,
a misnomer that AED’s can restart a heart
which is stopped from electrical contact or
81 The 2012 NESC contains a similar requirement
in Rule 441A2.
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any other reason. The stoppage is known as
‘‘asystole’’ for which an AED is programmed
to not shock the patient because AED’s
cannot start a stopped heart—for instance,
one whose stoppage is due to destruction of
the heart’s electrical path, or due to
irreversible brain damage, respiratory muscle
paralysis, tissue burn, or due to electrical
contact which serves to destroy the ability to
breathe.
Rather, AED’s use is limited solely to cases
of cardiac fibrillation—cases of the heart
beating in quivering fashion so as to cease
effective pumping capacity (and also to rarer
situations of ventricular tachycardia where
the heart beats very fast). But, as a trauma
specialist physician has observed, ventricular
fibrillation is a rare occurrence in high
voltage electrical contacts, as to which rescue
breathing and CPR (currently required) are
remedial pending arrival of medical help.
[Footnote: Richard F. Edlict, MD, ‘‘Burns,
Electrical, www.emedicine.com/plastic/
topic491.htm (7/12/05) . . .]
Given that the unfortunate nature of line
clearance tree trimmers cardiac events due to
electric contact tend to be catastrophic
because of accidental non compliance with
the OSHA minimum distance separation
from electric supply lines separation
requirement, the cardiac events which
unfortunately have happened to line
clearance tree trimmers have tended to
catastrophic, tending to involve cardiac and
brain damage of such severity that AED’s are
not designed to, and cannot, perform a useful
purpose. [Ex. 0174; emphasis included in
original]
Furthermore, TCIA presented polling
data to show that their members have
not experienced any occupational
incidents for which AED use would
have been appropriate to treat the victim
(Exs. 0200, 0419).
On the other hand, several rulemaking
participants pointed out that AEDs have
saved lives (Exs. 0213, 0230). TVA,
which has deployed AEDs in both fixed
work locations, such as generation
plants, and in field service-centers,
reported two successful uses of AEDs in
a 17-month period (Ex. 0213). IBEW
commented that ‘‘AED units have
proven to be effective in the utility
industry. More than one ‘save’ has
occurred’’ (Ex. 0230). Testifying on
behalf of IBEW, Mr. James Tomaseski
stated, ‘‘[B]ased on what the experts tell
you about the need to have AEDs in
certain environments, [electric utility
work] is [at the] top of the list. We have
an aging workforce. The possibilities of
sudden cardiac arrest to occur to people
in this industry is very high’’ (Tr. 964).
The Agency concludes that employees
performing work covered by subpart V
and § 1910.269 are exposed to electric
shocks for which defibrillation is
needed as part of the emergency
medical response to such injuries. The
Agency bases this conclusion on the
evidence in both this record, as well as
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the record supporting its decision in the
1994 § 1910.269 rulemaking to require
first-aid training, including CPR
training, for work covered by that
standard. OSHA found in its 1994
§ 1910.269 rulemaking that lineclearance tree trimmers were exposed to
electric-shock hazards for which CPR
would be efficacious (59 FR 4344–4347),
and the National Arborist Association
(TCIA’s predecessor) pointed out that
low-voltage electric shock can result
from indirect contact with higher
voltage sources (269-Ex. 58, 59 FR
4345). OSHA’s inspection data amply
demonstrate that indirect contacts, such
as contacting a power line through a tree
branch, do occur in work covered by
§ 1910.269 and Subpart V (Ex. 0400).
Half of the ten line-clearance treetrimmer electrocutions described in
these data resulted from indirect
contacts. The experience of TVA and
IBEW reinforces the Agency’s
conclusion that employees performing
work covered by Subpart V and
§ 1910.269 are exposed to electric
shocks for which defibrillation is
needed as part of the emergency
medical response.
Many rulemaking participants argued
that work covered by Subpart V would
subject AEDs to environmental and
other conditions for which the devices
are not, or may not be, designed,
including:
• Extreme heat (see, for example, Exs.
0169, 0171, 0173, 0177, 0227),
• Extreme cold (see, for example, Exs.
0169, 0171, 0173, 0177, 0227),
• Vibration or jarring (see, for
example, Exs. 0169, 0173, 0175),
• Dust (see, for example, Exs. 0169,
0171, 0173, 0175), and
• Humidity and moisture (see, for
example, Exs. 0169, 0171, 0173).
For instance, Mr. Wilson Yancey with
Quanta Services commented that the
conditions to which AEDs would be
exposed could ‘‘quickly degrade the
performance of the equipment and
require frequent inspection and
maintenance’’ (Ex. 0169). Ms. Salud
Layton with the Virginia, Maryland &
Delaware Association of Electric
Cooperatives commented, ‘‘Most field
experience with AED’s has been at
either fixed sites or carried by
ambulances in padded bins/cases inside
of heated and cooled ambulance bodies.
This is not what the AED’s would be
exposed to on a utility vehicle’’ (Ex.
0175). Mr. Thomas Taylor with
Consumers Energy noted that
manufacturers’ instructions tightly
control AEDs’ storage requirements,
explaining:
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[L]ine truck storage conditions would
prohibit the AED from functioning properly
and therefore provide no tangible safety
benefit to employees. In this regard, the
manufacturer instructions for preventing
electrode damage states: ‘‘Store electrodes in
a cool, dry location (15 to 35 degree Celsius
or 59 to 95 degrees Fahrenheit’’. The
instruction also states: [‘‘]It is important that
when the AED is stored with the battery
installed, temperature exposure should not
fall below 0 degrees Celsius (32 degrees
Fahrenheit) or exceed 50 degrees Celsius (122
degrees Fahrenheit). If the AED is stored
outside this temperature range, the auto tests
may erroneously detect a problem and the
AED may not operate properly.[’’] [Ex. 0177]
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OSHA decided not to include a
requirement for AEDs in the final rule
because the Agency believes that there
is insufficient evidence in the record
that AEDs exposed to the environmental
extremes typical of work covered by
Subpart V and § 1910.269 would
function properly when an incident
occurs. There is no evidence in the
record that AEDs are adversely affected
by dust, vibration, or humidity;
however, it is clear that line work in
many areas of the country would subject
AEDs to temperatures above and below
their designed operating range of 0 to 50
degrees Celsius. For example, Mr. Frank
Owen Brockman with the Farmers Rural
Electric Cooperatives testified that
temperatures in Kentucky can get as
cold as ¥34 degrees Celsius and as high
as 44 degrees Celsius (Tr. 1283).
Although the record indicates that the
highest of these temperatures is within
the operating range of AEDs, OSHA
believes that it is likely that the interior
of trucks would be significantly hotter
than the 50-degree Celsius
recommended maximum. Accordingly,
there is insufficient evidence in the
record for the Agency to determine
whether AEDs will work properly in
these temperature extremes during use,
even if they are stored in temperaturecontrolled environments as mentioned
by some rulemaking participants (see,
for example, Ex. 0186; Tr. 965–966).82
As explained previously, the Agency
stresses that defibrillation is a necessary
part of the response to electric shock
82 Some rulemaking participants gave other
reasons why OSHA should not require AEDs,
including: Costs of acquiring the devices (see, for
example, Exs. 0162, 0169, 0173, 0174, 0200, 0227),
varying State requirements related to AEDs, such as
requirements that they be prescribed by a physician
(see, for example, Exs. 0125, 0149, 0227), conflicts
with requirements of other Federal agencies, such
as the Food and Drug Administration (see, for
example, Exs. 0177, 0227), and OSHA’s failure to
meet all its regulatory burdens, such as burdens
imposed by the Small Business Regulatory
Enforcement Fairness Act (Ex. 0170). Because
OSHA decided not to require AEDs for the reason
given in this section of the preamble, it need not
consider these other issues.
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incidents that occur during work
covered by the final rule. OSHA is not
adopting a rule requiring AEDs because
the record is insufficient for the Agency
to conclude that these devices will be
effective in the conditions under which
they would be used. OSHA encourages
employers to purchase and deploy AEDs
in areas where they could be useful and
efficacious. This action likely will save
lives and provide the Agency with
useful information on the use of AEDs
under a wide range of conditions.
Proposed paragraph (b)(1) would have
required CPR training for field crews of
two or more employees, in which case
a minimum of two trained persons
would generally have been required
(proposed paragraph (b)(1)(i)), and for
fixed worksites, in which case enough
trained persons to provide assistance
within 4 minutes would generally have
been required (proposed paragraph
(b)(1)(ii)). Proposed paragraph (b)(1)(i)
provided that employers could train all
employees in first aid including CPR
within 3 months of being hired as an
alternative to having two trained
persons on every field crew. If the
employer chose this alternative for field
work, then only one trained person
would have been required for each
crew. In practice, crews with more than
one employee would normally have two
or more CPR-trained employees on the
crew, since all employees who worked
for an employer more than 3 months
would receive CPR training. However,
employers who rely on seasonal labor
(for example, employees hired only in
the summer months), or those with
heavy turnover, might have some twoperson crews with only one CPR-trained
employee. Because the Agency was
concerned that those new employees
might be most at risk of injury, OSHA
requested comment on whether
allowing employers the option of
training all their employees in CPR if
they are trained within 3 months of
being hired is sufficiently protective.
The Agency also requested comment on
how this provision could be revised to
minimize the burden on employers,
while providing adequate protection for
employees.
Several commenters shared OSHA’s
concern with the 3-month delay in CPR
training. (See, for example, Exs. 0126,
0187, 0213, 0230) Mr. Rob Land with
the Association of Missouri Electric
Cooperatives commented that this
option was too hazardous because of
‘‘the hazards that linemen face and the
distinct possibility that [emergency
medical services] may be delayed due to
remoteness and distances involved’’ (Ex.
0187). TVA opposed the option because
the ‘‘3[ ]months when a two-person
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crew would have only one CPR trained
member . . . reduce[s] the level of
safety provided’’ (Ex. 0213). IBEW
presented its reasons for opposing the 3month option, and its recommendation
for revising the rule, as follows:
Allowing employers the option of training
all their employees in CPR if they are trained
within 3 months of being hired may not work
in all situations. Many utilities engaged in
field work have implemented the use of 2person crews. It is not uncommon for the 2person crew to perform rubber gloving work
on all distribution voltage ranges. It is also
not uncommon for a utility to assign a newhire (less than 3 months of service) as the
second person on the 2-person crew. In these
work scenarios, the second person would
have to be trained in CPR. Waiting 3 months
to complete this training would not [be]
proper.
*
*
*
*
*
The only revision that is necessary is to
make it clear that under certain
circumstances, new-hires may need to be
trained in CPR well before the 3 month
window. Manning of crews, especially in the
construction industry, cannot always be
accomplished using CPR certification as a
factor. All employees need to receive the
training and the 3 months gives enough
flexibility when appropriate[.] [Ex. 0230;
emphasis included in original]
Other rulemaking participants
supported the provision as proposed.
(See, for example, Exs. 0155, 0162,
0174, 0200; Tr. 633–635, 764–765.)
Some of them argued that the provision,
which was taken from existing
§ 1910.269(b)(1)(i), has worked well.
(See, for example, Exs. 0155, 0200; Tr.
764.) The tree care industry stated that
the line-clearance tree trimming
industry did not use seasonal labor and
argued that the 3-month delay in
training new employees in CPR was
justified on the basis of high turnover in
that industry (Exs. 0174, 0200; Tr. 633–
635, 764–765). For example, testifying
on behalf of ULCC, Mr. Mark Foster
stated:
[T]he current standard reflects a clearly
considered balance made by OSHA at the
time of adoption of the current standard to
allow a three-month phase-in period for CPR
compliance for new hires. That policy
judgment rests on the fact that there was then
an 81 percent turnover rate among line
clearance tree trimming employees such that
many would not last in employment beyond
the initial training period and that that would
be very difficult to field crews if new hires
had first had to be sent for CPR training.
While the turnover ratio has improved
somewhat, it is still staggering[ly] high,
[presenting] the same considerations that led
to the adoption of the phase-in period in the
initial standard. [Tr. 633–634]
In its comment, ULCC indicated that the
annual turnover rate in the line-
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clearance tree trimming industry is 53 to
75 percent (Ex. 0174).
OSHA decided to restrict the
exception permitting a 3-month delay in
training employees in first aid,
including CPR, to line-clearance tree
trimming. The Agency agrees that
turnover in the line-clearance tree
trimming industry remains high, which
was the underlying reason for OSHA’s
original adoption of the 3-month delay
in training for newly hired employees in
the 1994 § 1910.269 rulemaking (59 FR
4346–4347). However, as noted by Mr.
Land, the provision as proposed leaves
employees exposed to hazards when a
new employee who has not yet been
trained in CPR is the second person in
a two-worker crew (Ex. 0187). IBEW
also recognized the need to have both
employees trained in CPR in many
circumstances (Ex. 0230). Finally,
turnover rates for the electric utility and
power line contractor industries are not
nearly as high as that for the tree
trimming industry. OSHA estimates that
the turnover rates among employees
performing electric power generation,
transmission, and distribution work
ranges from 11 to 16 percent in the
construction industries and 3 percent in
the generation and utility industries (see
Section VI, Final Economic Analysis
and Regulatory Flexibility Analysis,
later in the preamble). These turnover
rates are significantly lower than the
turnover rate indicated by ULCC for the
line-clearance tree trimming industry.
Because this exception in the final
rule applies only to line-clearance tree
trimming, which is addressed only in
§ 1910.269, the Agency is not adopting
it in final § 1926.951(b)(1).83 The
corresponding provision in
§ 1910.269(b)(1)(i) retains the exception
providing for a 3-month delay in firstaid training, including CPR, but only for
line-clearance tree-trimming work.
These changes will continue to permit
employers in the line-clearance tree
trimming industry to delay training in
first aid, including CPR, to new
employees for a reasonable time.
Finally, OSHA notes that it remains
concerned that some employees in the
line-clearance tree trimming industry
might encounter an unnecessary delay
in being treated in an emergency. The
Agency does not believe that it is
reasonable to unnecessarily staff crews
so that some crews had only one CPRtrained worker, while other crews had
83 Final § 1926.951(b) uses the term ‘‘trained
persons,’’ rather than ‘‘trained employees,’’ because
the individuals with the training do not necessarily
need to be employees. For instance, the ‘‘trained
persons’’ required by the rule could be selfemployed individuals working with a crew of
employees.
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three or four. Although the Agency is
not addressing this concern in the final
rule, OSHA expects employers to staff
each tree trimming crew with as many
employees trained in first aid as
possible, including CPR, to assist in
emergencies.
Mr. Steven Theis of MYR Group
requested that OSHA provide a similar
3-month grace period for refresher
training (Ex. 0162).84
OSHA rejects this request. As stated,
OSHA is adopting the 3-month delay in
CPR training because of the high
turnover in the tree trimming industry.
There is no evidence in the record that
this rationale also applies to refresher
training. The Agency expects employers
to plan for their employees’ training
needs and to schedule training in
accordance with the standard.
Mr. Paul Hamer, a member of the
NFPA 70E Technical Committee on
Electrical Safety in the Workplace,
recommended that OSHA require firstaid training, including CPR training, for
all qualified employees who work on
electric circuits of 50 volts or more. He
also recommended deleting the 4minute maximum response time for
fixed work locations (Ex. 0228). He
argued that the sooner a victim receives
CPR, the less cell damage will occur. On
the other hand, the American Forest &
Paper Association recommended that
the 4-minute requirement should be
deleted because ‘‘no one could ensure
([that is], guarantee) survival of the
victim for any particular length of time
or that defibrillation would be
successful’’ (Ex. 0237).
OSHA rejects these recommendations.
OSHA considered requiring all
employees to receive first-aid training,
including CPR training, when the
Agency developed existing § 1910.269.
In lieu of such a requirement, OSHA
decided that the best approach was to
require a 4-minute maximum response
time for fixed work locations and to
require at least two trained persons for
field work involving crews of two or
more employees (existing
§ 1910.269(b)). OSHA supplemented
these provisions with a requirement that
two employees be present for work
exposing an employee to contact with
exposed live parts energized at more
84 Although paragraph (b)(1) in the final rule does
not address refresher first-aid training, final
§ 1926.950(b)(4)(iii) contains a general requirement
that employees receive additional training when
they must employ safety-related work practices
(such as administering first aid) that are not
normally used during their regular work duties. A
note following § 1926.950(b)(4)(iii) indicates that
the Agency would consider tasks performed less
often than once per year to require retraining. See
the discussion of that requirement earlier in this
section of the preamble.
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than 600 volts (existing
§ 1910.269(l)(1)).85 This approach
continues to be the best one, as it
ensures that persons trained in first aid,
including CPR, will be available to
employees most at risk of electrocution.
The Agency further notes that Mr.
Hamer’s approach does not address
employees working alone in fixed work
locations. In these cases, it would still
take time for someone to discover the
injury, which also would delay first-aid
treatment, including CPR.
Two rulemaking participants
commented that proposed paragraphs
(b)(1)(i) and (b)(1)(ii) were vague (Exs.
0175, 0180). They did not understand
the difference between ‘‘field work’’ and
‘‘fixed work locations’’ (id.). For
example, Ms. Salud Layton with the
Virginia, Maryland & Delaware
Association of Electric Cooperatives
questioned whether the requirements
for fixed work locations applied to work
at unmanned substations (Ex. 0175).
OSHA does not consider an unmanned
location to be a fixed work location, as
there are normally no employees
present. In determining whether to
apply paragraph (b)(1) or (b)(2), the
Agency would treat an unmanned
substation no differently than a manhole
or utility pole in the field.
As explained previously in this
section of the preamble, OSHA decided
not to include proposed paragraphs
(b)(2) or (b)(3) in the final rule. The
corresponding provisions in existing
§ 1910.269(b)(2) and (b)(3) are being
retained, however. The Agency did not
propose to revise these existing
requirements and received no comments
alleging inconsistencies between
existing § 1910.269(b) and § 1910.151,
OSHA’s general industry standard
addressing medical services and first
aid.
Section 1926.952, Job Briefing
In § 1926.952, OSHA is requiring that
employers ensure that employees
conduct a job briefing before each job.
This section, which has no counterpart
in existing subpart V, is based largely on
existing § 1910.269(c).
Most of the work covered by this final
rule requires planning to ensure
employee safety (as well as to protect
equipment and the general public).
Typically, electric power transmission
and distribution work exposes
employees to the hazards of exposed
conductors energized at thousands of
volts. If the work is not thoroughly
85 The issue of whether the requirement for two
employees should apply to voltages of 600 volts or
less is discussed under the summary and
explanation of final § 1926.960(b)(3), later in this
section of the preamble.
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planned ahead of time, the possibility of
human error that could harm employees
increases greatly. To avoid problems,
the task sequence is prescribed before
work is started. For example, before
climbing a pole, the employee must
determine if the pole is capable of
remaining in place and if minimum
approach distances are sufficient, and
he or she must determine what tools
will be needed and what procedure
should be used for performing the job.
Without job planning, the worker may
not know or recognize the minimum
approach-distance requirements or may
have to reclimb the pole to retrieve a
forgotten tool or perform an overlooked
task, thereby increasing employee
exposure to the hazards of falling and
contact with energized lines.
Employers performing electric power
generation, transmission, and
distribution work use job briefings to
plan the work and communicate the job
plan to employees. If the job is planned,
but the plan is not discussed with the
workers, an employee may perform his
or her duties out of order or may not
coordinate activities with the rest of the
crew, thereby endangering the entire
crew. Therefore, OSHA is requiring a
job briefing before work is started.
Commenters agreed that job briefings
are an important part of electric power
work. (See, for example, Exs. 0162,
0173, 0184, 0213, 0241; Tr. 1335.) For
instance, Mr. John Masarick of the
Independent Electrical Contractors
considered job briefings to be ‘‘one of
the most critical steps for safety on any
task’’ (Ex. 0241). Also, Mr. Stephen
Frost of the Mid-Columbia Utilities
Safety Alliance voiced his
organization’s support for job briefings:
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We strongly agree that the job briefing
requirement should be written into
§ 1926.952. Good communications on the job
is paramount to safety, and too often workers
either choose not to communicate or don’t
have the skills to communicate their ideas.
The job briefing requirement makes it the
personal responsibility of every crew member
to understand all aspects of the job. The time
it takes to do a thorough job briefing is
usually 5 to 15 minutes. This is time wellspent to eliminate the possibility of an
accident due to workers not knowing or
controlling hazards in the work area. [Ex.
0184]
OSHA’s experience in enforcing
§ 1910.269(c), however, shows that
some employers are placing the entire
burden of compliance with the job
briefing requirement on the employee in
charge of the work. Therefore, OSHA
proposed to include a provision in
Subpart V requiring the employer to
provide the employee in charge of a job
with available information necessary to
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perform the job safely. This
requirement, which is not in existing
§ 1910.269(c), was in proposed
§ 1926.952(a)(1). OSHA proposed to add
the same requirement to § 1910.269(c).
A note following the proposed
paragraph indicated that the
information provided by the employer
was intended to supplement the training
requirements proposed in § 1926.950(b)
and was likely to be more general than
the job briefing provided by the
employee in charge. This note also
clarified that information covering all
jobs for a day could be disseminated at
the beginning of the day.
Many commenters recognized the
need for the employer to provide certain
information to the employee in charge
about conditions to which an employee
would be exposed. (See, for example,
Exs. 0125, 0127, 0186, 0197, 0200, 0219,
0230.) For instance, Mr. Anthony Ahern
with Ohio Rural Electric Cooperatives
commented:
The person in charge does need to be given
more information than is usually given him/
her. They need to know things like the status
of the system where they will be working.
What are the breaker configurations/settings.
Is reclosing enabled or disabled. What is the
available fault current at their work site. Are
there any other crews working in the area
whose work could impact them. For the most
part most of this information is of a general
type and a company could probably develop
a simple form that would be fairly easy to fill
out and attach to the usual work orders. This
could also be used to document that this
information was given and could be used to
document the job briefing (tailgate) that the
person in charge is required to give the rest
of the crew. [Ex. 0186]
Mr. James Junga, the Safety Director of
Local 223 of the Utility Workers Union
of America (UWUA), also commented
on the need for the employer to supply
information about the work:
Requiring the employer to provide
adequate information to the employee in
charge of a crew is the best way of ensuring
that all available information is given to the
crew leader. Then and only then the crew
leader will be able to brief the crew. Without
this requirement a crew leader will be left on
his/her own to figure out what the crew is
to do. [Ex. 0197]
Some rulemaking participants
described the types of information that
should be provided to employees. (See,
for example, Exs. 0186, 0219; Tr. 402–
403, 1373.) Commenters stated that
employees in charge need to be
provided with the available fault current
(Ex. 0186; Tr. 1373), circuit breaker
settings, including whether reclosing is
enabled (Ex. 0186), whether there are
other crews that could affect their work
(Ex. 0186), detailed maps and staking
sheets (Ex. 0219), and relevant
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information from outage reports by
customers (Tr. 402–403).
Other rulemaking participants
addressed when there was a need for the
employer to provide information about
a job. Mr. Allan Oracion with
EnergyUnited EMC maintained: ‘‘When
a job is not routine, special or largescale, the employer needs to share any
special information with the employee
in charge. When the employee in charge
is working at a distant location, radio or
telephone can be used to communicate
information’’ (Ex. 0219). Mr. Donald
Hartley with IBEW stated that the
employer needs to provide information
‘‘when a contractor’s crew performs its
first tasks on a host employer’s worksite
or when the job assignment involves
hazards or conditions the crew has not
yet encountered’’ (Tr. 887).
However, many commenters argued
that the provision as proposed was
inappropriate. (See, for example, Exs.
0125, 0127, 0128, 0163, 0177, 0178,
0200, 0201 0226.) Many argued that the
proposed provision was too broad. (See,
for example, Exs. 0125, 0127, 0200,
0226.) For instance, Ms. Cynthia Mills
of TCIA stated, ‘‘We are uncomfortable
with the open-ended and subjective
nature of the [proposed language], even
though we believe it is intended to
convey anything ‘known to the
employer, but unusual,’ associated with
the work assignment’’ (Ex. 0200).
Some commenters argued that it was
the responsibility of the employee in
charge to survey the site and determine
all hazards associated with the work.
(See, for example, Exs. 0163, 0177,
0178, 0201.) Consumers Energy’s
submission typified these comments:
The computer-generated job assignment
will contain information related to the
location, circuit, and task to be accomplished
but no information related to unique hazards
of the assignment. It is critical that the
employees on the job site survey the site and
identify all hazards upon arrival at the site.
Removing that responsibility from them
would create a false sense of security and a
less than desirable knowledge of the hazards
present. Safety manuals and written
procedures provide general information on
hazards that are typically expected in
transmission and distribution work. It is the
responsibility of the employee in charge to
survey the site and identify all hazards upon
arrival at the site. [Ex. 0177]
After carefully considering the
evidence in the record, OSHA
concludes that job briefings are
important for ensuring the safety of
employees performing work covered by
the final rule and that the employer
needs to provide adequate information
to employees in charge so that a
complete job briefing can be conducted.
However, OSHA also decided to address
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the concerns of commenters that the
proposed rule was overly broad or open
ended. To this end, OSHA decided to
require the employer to provide the
employee in charge of the job with all
available information that relates to the
determination of existing characteristics
and conditions required by
§ 1926.950(d). Thus, final
§ 1926.952(a)(1) requires the employer,
in assigning an employee or a group of
employees to perform a job, to provide
the employee in charge of the job with
all available information that relates to
the determination of existing
characteristics and conditions required
by § 1926.950(d).
The Agency notes that final paragraph
(a)(1) requires the employer to provide
the employee in charge with two types
of available information, as noted in
§ 1926.950(d): (1) Available information
on the characteristics of electric lines
and equipment, and (2) available
information on the conditions of the
installation. The Agency also notes that,
because § 1926.950(d) limits the
determination of characteristics and
conditions only to characteristics and
conditions that relate to the safety of the
work to be performed, this same
limitation extends to information that
must be provided under final
§ 1926.952(a)(1). As such, information
on the characteristics of electric lines
and equipment that must be provided
under the final rule (including, for
instance, the nominal voltage of lines
and equipment, the maximum switching
transient voltages, and the presence of
hazardous induced voltage) is critical to
the selection of proper safety-related
work practices and protective
equipment.86 For example, for an
employee to select the minimum
approach distance required by final
§ 1926.960(c)(1), he or she needs to
know, at a minimum, the nominal
voltage on the energized parts.
Depending on the employer’s
established minimum approach
distances, the employee also may need
to know the maximum transient
overvoltage at the worksite. Similarly,
an employee needs to know the
employer’s estimate of incident energy
for electric equipment so that he or she
can select protective equipment with an
appropriate arc rating as required by
final § 1926.960(g)(5).
Information on the conditions of the
installation that must be provided under
the final rule (including, for instance,
the condition of protective grounds and
86 In fact, these are the types of information that
commenters argued employers should provide.
(See, for example, Exs. 0186, 0219; Tr. 402–403,
1373.)
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equipment grounding conductors, the
condition of poles, and environmental
conditions relative to safety) also is
critical because that information can
facilitate the employees’ assessment of
conditions at the worksite and enable
the employees to take appropriate
protective measures. For example, an
employer may know of defects in a
wood pole on which employees are to
work because it has a pole-inspection
program or has received reports that the
pole had defects. Information on such
defects can help employees ascertain
whether the pole is safe to climb as
required by § 1926.964(a)(2). Likewise,
information from an employee or a
customer that electric equipment is
making arcing noises periodically can
affect the assessment of whether the
employee is exposed to hazards from
flames or electric arcs as required by
§ 1926.960(g)(1).
Thus, the type of information that the
employer must provide under the final
rule ensures that employees in charge
are provided with information relevant
to selecting appropriate work practices
and protective equipment as required by
the final rule. Moreover, because final
§ 1926.952(a)(1) links the information
that the employer must provide the
employee in charge to the determination
required by § 1926.950(d), final
§ 1926.952(a)(1) is neither overly broad
nor open ended.
The final rule also is narrowly
tailored because it limits the
information the employer must provide
to information that is available to the
employer. Under the rule, the question
of whether information is available to
the employer varies depending on the
type of information at issue. First,
OSHA presumes that information
related to the characteristics of electric
lines and equipment is available to the
employer. Second, OSHA will deem
information on the condition of the
installation to be available to the
employer only when the information is
known by the employer or can be
obtained by the employer from existing
records through the exercise of
reasonable diligence. OSHA does not
expect employers to make inspections of
worksite conditions to determine the
conditions of the installation. The
Agency believes that, in most instances,
employees will gather additional
information about worksite conditions
after they reach the worksite. It is
nevertheless important that employers
provide employees with available
information to aid the employees’
assessment of worksite conditions and
as a secondary precaution in case
employees at the site fail to observe a
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20373
particular condition related to their
safety.
Paragraph (a)(1) of 1926.952 applies
fully to contractors. Contractors will
obtain much or all of the information
that they need to comply with
§ 1926.952(a)(1)—especially information
about the characteristics of electric lines
and equipment—through the operation
of the host-contractor provision in
§ 1926.950(c).
Several commenters maintained that,
in proposing this provision, OSHA did
not account for the way work is
currently assigned to employees. (See,
for example, Exs. 0128, 0163, 0177,
0178, 0201.) For instance, Mr. James
Shill of ElectriCities noted that small
towns often assign work through a town
manager who has insufficient
knowledge of the electrical system to
provide the required information (Ex.
0178). Further, Mr. James Gartland of
Duke Energy described how the process
commonly used to assign work to
employees at many utilities was at odds
with the proposal:
Requiring a representative of the employer
(a manager or supervisor) to provide
employees with information necessary to
perform a job safely for every job is
inconsistent with the use of technology in
work management and scheduling. Today’s
utility workers drive vehicles equipped with
computers with wireless communications.
They receive job assignments throughout the
day from the computer. There frequently is
no direct supervisor-employee interface to
discuss specific work assignments. The
computer-generated job assignment will
contain information related to the location,
circuit, and task to be accomplished but no
information related to unique hazards of this
assignment. . . .
It is also inconsistent with industry
practices to expect a supervisor/manager to
conduct a pre-job briefing at the beginning of
the day as mentioned in the Note [to
proposed § 1926.952(a)(1)]. Many utilities
have employees who report directly to work
locations where their supervisor/manager is
not present. They are expected to do a prejob briefing and to assess hazards on their
own. There is no company manager/
supervisor at the work location to do that
assessment. [Ex. 0201]
Some of these commenters also
recommended that the Agency make it
clear (1) that the rule does not require
a face-to-face exchange of information
and (2) that the exchange can be
provided through work orders or in
conjunction with training, safety
manuals, and written procedures. (See,
for example, Exs. 0177, 0201.)
OSHA appreciates these commenters’
concerns and therefore changed the
heading for paragraph (a)(1) to read
‘‘Information provided by the
employer’’ to help clarify that a separate
briefing or face-to-face discussion
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between the employer and the employee
in charge is not required. The Agency
recognizes that assignments are made
through a wide range of mechanisms
that do not always provide for face-toface contact between the employer and
the employees performing the work. The
rule does not require such contact. The
employer is free to use any mechanism
that provides the required information
before the employees begin their
assignment. For example, information
could be provided through radio
communication with the employee in
charge, through a written work order, or
through a computer-generated
assignment conveyed electronically.
Some of this information may be
provided through training, in a safety
manual, or through written work
procedures. However, the Agency will
deem such information as meeting
paragraph (a)(1) only if it effectively
communicates the information about the
particular job in question to the
employee in charge and if employers
respond to these employees’ questions
about this information as it relates to the
particular job in question.
Some commenters suggested that
OSHA add certain explicit language to
the requirement. (See, for example, Exs.
0125, 0127, 0149, 0169, 0171.) For
instance, several commenters
recommended revising the rule to read:
‘‘In assigning an employee or group of
employees to perform a job, the
employer shall provide the employee in
charge of the job with any additional
information known by the employee’s
supervisor that could affect the safety of
the job before the start of the work’’
(Exs. 0125, 0127, 0149). Other
commenters recommended that OSHA
clarify that the employer need only
provide the information once for work
lasting long periods of time (Exs. 0169,
0171).
OSHA rejects these recommended
approaches. First, the key issue is
whether the information is available to
the employer, not whether the
supervisor has knowledge of the
required information. Second, the final
rule requires the employer to provide
required information in connection with
each job. As stated, the information
must be communicated to the employee
in charge in an effective manner.
Whether a prior communication
constitutes an effective communication
depends on several factors, such as, but
not limited to: The time between the
prior communication and the job at
hand; the manner in which the prior
communication was made; the extent to
which the prior job and the present job
are similar; and whether any additional
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or different information needs to be
provided with respect to the present job.
OSHA is not including in the final
rule the note following proposed
paragraph (a)(1). This note was to clarify
the meaning of the phrase ‘‘available
information necessary to perform the job
safely.’’ The final rule does not contain
that phrase, and OSHA concludes that
the note is no longer necessary.
Paragraph (a)(2), which is being
adopted without substantive change
from the proposal, requires the
employee in charge of the job to conduct
a job briefing. This provision comes
from existing § 1910.269(c).
In the 2005 notice extending the
comment period on the proposal, OSHA
requested comments on whether the
standard should include a requirement
to document the job briefing. Comments
addressing this issue recommended that
the Agency not include such a
requirement in the final rule because it
would add to employers’ paperwork
burden without a significant increase in
safety. (See, for example, Exs. 0201,
0212.) Considering the lack of record
support for such a provision, OSHA is
not adopting a requirement to document
job briefings in the final rule.
Paragraph (b), which is being adopted
without substantive change from the
proposal, requires the briefing by the
employee in charge to cover: Hazards
and work procedures involved, special
precautions, energy-source controls, and
requirements for personal protective
equipment. This requirement also
comes from existing § 1910.269(c).
Under final paragraph (c)(1), the
employee in charge must conduct at
least one briefing before the start of each
shift. Only one briefing in a shift is
needed if all the jobs to be performed
are repetitive or similar. Additional
briefings must be conducted pursuant to
final paragraph (c)(2) for work involving
significant changes in routine that might
affect the safety of the employees. For
example, if the first two jobs of the day
involve working on a deenergized line
and the third job involves working on
energized lines with live-line tools,
separate briefings must be conducted for
each type of job. It should be noted that
additional job briefings provided under
paragraph (c)(2) are separate from the
job briefing provided at the start of the
shift; these briefings may not be
combined. Paragraphs (c)(1) and (c)(2),
which duplicate existing
§ 1910.269(c)(1), have been adopted
without substantive change from the
proposal.
For routine work, under final
paragraph (d)(1), the required briefing
need only consist of a concise
discussion outlining the tasks to be
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performed and how to perform them
safely. However, if the work is
complicated or particularly hazardous
or if the employees may not be able to
recognize and avoid the hazards
involved, then a more thorough
discussion is required by paragraph
(d)(2). OSHA included a note following
this paragraph to clarify that, regardless
of how short the discussion is, the
briefing must still address all the topics
listed in paragraph (b).
OSHA received several comments on
proposed paragraphs (d)(1) and (d)(2).
These commenters expressed concern
that the proposed provisions were vague
and provided insufficient guidance on
the conditions requiring more detailed
job briefings. (See, for example, Exs.
0162, 0175, 0213.) For instance, MYR
Group maintained that the proposal did
not sufficiently distinguish between
work that is ‘‘routine’’ and work that is
‘‘complicated’’ (Ex. 0162; Tr. 1335), and
TVA asked the Agency to define
‘‘complicated or particularly hazardous’’
(Ex. 0213).
With final paragraphs (d)(1) and
(d)(2), which were taken from existing
§ 1910.269(c)(2), OSHA recognizes that
employees are familiar with the tasks
and hazards involved in routine work.
However, it is important to take the time
to carefully discuss unusual work
situations that may pose additional or
different hazards to workers. (See also
the discussion of § 1926.950(b)(4) earlier
in this section of the preamble.) The
Agency believes that it is important for
the briefing to be as detailed as
necessary for the hazards and work
practices involved. MYR Group noted
that ‘‘the general requirement for short
discussions could . . . be applied
differently depending on the skill and
qualification of the employees involved
in the work rather than the work itself’’
(Ex. 0162). This comment interprets the
requirement correctly, and the Agency
believes that the language in final
§ 1926.952(d)(1) and (d)(2), which
duplicates existing § 1910.269(c)(2),
appropriately conveys this meaning.
Accordingly, a more detailed discussion
is required ‘‘[i]f the employee cannot be
expected to recognize and avoid the
hazards involved in the job.’’ In
addition, the Agency has received no
formal interpretation requests related to
existing § 1910.269(c)(2). Thus, OSHA
concludes that the vast majority of
employers understand this provision,
and the Agency is adopting
§ 1926.952(d) without change from the
proposal.
OSHA recognizes the importance of
job planning for all employees.
Although employees working alone
cannot participate in formal job
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briefings, the Agency believes that an
employee who works alone needs to
plan his or her tasks as carefully and
extensively as an employee who works
as part of a team. OSHA is aware of
several fatalities involving lone
employees who could have benefited
from better job planning, or perhaps a
briefing with the supervisor, before the
job started (Ex. 0400). In one such
incident, a power line worker working
alone was repairing a broken guy.
Standing on the ground, the employee
had the anchor in place and grabbed the
dangling guy to attach it to the anchor.
The guy contacted a 7200-volt overhead
power line that had not been guarded or
insulated. Had the employee properly
planned the job, he would have seen
that the guy was close to the power line
and could have avoided the contact
(id.).87 Therefore, paragraph (e), which
OSHA took from existing
§ 1910.269(c)(3), provides that
employees working alone do not need to
conduct job briefings, but the employer
must ensure that that the tasks are
planned as if a briefing were required.
This provision is being adopted in the
final rule without change from the
proposal.
4. Section 1926.953, Enclosed Spaces
Section 1926.953 contains
requirements for entry into, and work
in, enclosed spaces. An ‘‘enclosed
space’’ is defined in final § 1926.968 as
a working space, such as a manhole,
vault, tunnel, or shaft, that has a limited
means of egress or entry, that is
designed for periodic employee entry
under normal operating conditions, and
that, under normal conditions, does not
contain a hazardous atmosphere, but
may contain a hazardous atmosphere
under abnormal conditions. The hazards
posed by enclosed spaces consist of (1)
limited access and egress, (2) possible
lack of oxygen, (3) possible presence of
flammable gases, and (4) possible
presence of limited amounts of toxic
chemicals. The potential atmospheric
hazards are caused by an enclosed
space’s lack of adequate ventilation and
can normally be controlled through the
use of continuous forced-air ventilation
alone. Practices to control these hazards
are widely recognized and are currently
in use in electric, telecommunications,
and other underground utility
industries. Such practices include
testing for the presence of flammable
gases and vapors, testing for oxygen
deficiency, ventilation of the enclosed
space, controls on the use of open
87 This accident can be viewed at: https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=909119.
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flames, and the use of an attendant
outside the space. These practices
already are required by existing
§ 1910.269(e) for the maintenance of
electric power generation, transmission,
and distribution installations, and
OSHA took the requirements adopted in
final § 1926.953 from existing
§ 1910.269(e).
Paragraph (a) of final § 1926.953,
which is being adopted without
substantive change from the proposal,
sets the scope of the section’s
provisions. Accordingly, this section
applies only to the types of enclosed
spaces that are routinely entered by
employees engaged in electric power
transmission and distribution work and
that are unique to underground utility
work. Work in these spaces is part of the
day-to-day activities performed by some
of the employees protected by this final
rule. Enclosed spaces covered by this
section include, but are not limited to,
manholes and vaults that provide
employees access to electric power
transmission and distribution
equipment.
There are several types of spaces that
are not covered by final § 1926.953 (or
the corresponding general industry
provisions in final § 1910.269(e)). If
maintenance work is being performed in
confined spaces, it may be covered by
OSHA’s general industry permitrequired confined space (permit-space)
standard at § 1910.146; this standard
applies to all of general industry,
including industries engaged in electric
power generation, transmission, and
distribution work.
In § 1910.146(b), the permit-space
standard defines ‘‘confined space’’ and
‘‘permit-required confined space.’’ A
confined space is a space that: (1) Is
large enough and so configured that an
employee can bodily enter and perform
assigned work; and (2) Has limited or
restricted means for entry or exit (for
example, tanks, vessels, silos, storage
bins, hoppers, vaults, and pits are
spaces that may have limited means of
entry); and (3) Is not designed for
continuous employee occupancy. A
permit-required confined space (permit
space) is a confined space that has one
or more of the following characteristics:
(1) Contains or has a potential to contain
a hazardous atmosphere; (2) Contains a
material that has the potential for
engulfing an entrant; (3) Has an internal
configuration such that an entrant could
be trapped or asphyxiated by inwardly
converging walls or by a floor which
slopes downward and tapers to a
smaller cross-section; or (4) Contains
any other recognized serious safety or
health hazard.
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Section 1926.953 of the final rule
applies to ‘‘enclosed spaces.’’ By
definition, an enclosed space is a
permit-required confined space under
§ 1926.146. An enclosed space meets the
definition of a confined space—it is
large enough for an employee to enter;
it has a limited means of access or
egress; and it is designed for periodic,
rather than continuous, employee
occupancy under normal operating
conditions. An enclosed space also
meets the definition of a permit space—
while it is not expected to contain a
hazardous atmosphere, it has the
potential to contain one. OSHA also
notes that the definition of permit space
in the general industry permit-space
standard is broader than the definition
of enclosed space in § 1926.968. For
instance, if a space contains a hazardous
atmosphere under normal conditions,
that space is a permit space under
§ 1910.146, but it is not an enclosed
space under final § 1910.269 or Subpart
V.
Paragraph (b)(6) of § 1926.21 specifies
training requirements for employees
who enter ‘‘confined or enclosed
spaces’’ as defined in § 1926.21(b)(6)(ii).
When § 1926.21(b)(6) applies, it
requires employers to: (1) Instruct their
employees about confined-space
hazards, the necessary precautions to be
taken, and protective and emergency
equipment required; and (2) comply
with any specific regulations that apply
to work in dangerous or potentially
dangerous areas. An enclosed space
under § 1926.953 also is a confined or
enclosed space under § 1926.21(b)(6).
However, the definition of confined or
enclosed space in § 1926.21(b)(6) (like
the definition of permit space in the
general industry permit-space standard)
is broader than the definition of
enclosed space in § 1926.968.88
Paragraph (b)(6) of § 1926.21 applies
to enclosed spaces covered by final
§ 1926.953 because employers covered
under subpart V are not exempt from
complying with other applicable
provisions in Part 1926 (see
§ 1926.950(a)(2)). Section 1926.953 is,
therefore, different from final
§ 1910.269(e), which ‘‘applies to routine
entry into enclosed spaces in lieu of the
permit-space entry requirements
contained in paragraphs (d) through (k)
of § 1910.146.’’ OSHA concludes,
however, that an employer that is
compliant with § 1926.953 is considered
as being in compliance with existing
§ 1926.21(b)(6) for entry into enclosed
88 Under § 1926.21(b)(6)(ii), a confined or
enclosed space is any space having a limited means
of egress, which is subject to the accumulation of
toxic or flammable contaminants or has an oxygen
deficient atmosphere.
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spaces covered by final § 1926.953.
Therefore, for all practical purposes,
§ 1926.953 applies to routine entry into
enclosed spaces in lieu of the
requirements contained in
§ 1926.21(b)(6). OSHA is not including
the ‘‘in lieu of’’ language in final
§ 1926.953 because OSHA recently
proposed a new standard for confinedspace entry during construction work
(72 FR 67352, Nov. 28, 2007). OSHA
intends to revise § 1926.953 to include
appropriate ‘‘in lieu of’’ language when
it promulgates the new standard.
Under final § 1926.953(a), entry into
an enclosed space to perform
construction work covered by Subpart V
must meet the permit-space entry
requirements of paragraphs (d) through
(k) of the general industry permit-space
standard at § 1910.146 when the
precautions taken under §§ 1926.953
and 1926.965 are insufficient to
eliminate hazards in the enclosed space
that endanger the life of an entrant or
could interfere with escape from the
space. This requirement ensures that
employees working in enclosed spaces
will be afforded protection in
circumstances in which the Subpart V
provisions are insufficiently
protective.89
Some employers may prefer to
comply with § 1910.146 instead of
§ 1926.953 for entry into enclosed
spaces covered by Subpart V. Because
the provisions of § 1910.146 protect
employees entering enclosed spaces at
least as effectively as § 1926.953, OSHA
will accept compliance with § 1910.146
as meeting the enclosed-space entry
requirements of § 1926.953. OSHA
included a note to this effect
immediately following final
§ 1926.953(o). The Agency is adopting
the note as proposed.
MYR Group opposed applying the
general industry standard for permit
spaces to construction work. The
company argued that subpart V should
not incorporate ‘‘standard requirements
that have already been rejected for
construction work’’ and recommended
that the Agency develop requirements
specific ‘‘to electrical construction work
or through the proposed and pending
89 Section 1926.953 thus functions similarly to
corresponding provisions in § 1910.146. An
employer need not follow the permit-entry
requirements of § 1910.146 for spaces where the
hazards have been completely eliminated, or for
limited situations in which OSHA permits the use
of alternative procedures (§ 1910.146(c)(5) and
(c)(7)). The spaces for which alternative procedures
may be used are similar to ‘‘enclosed spaces,’’ as
defined in this final rule, and the alternative
procedures themselves are similar to the procedures
contained in final § 1926.953 (§ 1910.146(c)(5); 58
FR 4462, 4486–4489, Jan. 14, 1993).
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separate confined space standard for
construction’’ (Ex. 0162).
OSHA disagrees with this comment.
The Agency developed the enclosedspace provisions in existing § 1910.269
to protect employees during routine
entry into enclosed spaces. As discussed
in detail previously, OSHA concluded
that the requirements for work on
electric power generation, transmission,
and distribution installations should
generally be the same regardless of
whether the work is covered by final
§ 1910.269 or subpart V. (See the
summary and explanation for final
§ 1926.950(a)(1), earlier in this section
of the preamble.) For the purpose of
routine entry into these spaces, OSHA
concludes that it is appropriate for
employers to follow the same rules with
respect to both construction and general
industry work.
OSHA also is applying the general
industry permit-space standard to work
in enclosed spaces when the hazards
remaining in the enclosed space
endanger the life of an entrant or could
interfere with escape from the space
after an employer takes the precautions
required by §§ 1926.953 and 1926.965.
This action is necessary because, as
OSHA noted in the proposed
construction standard for confined
spaces, ‘‘the existing construction
standard for confined and enclosed
spaces at 29 CFR 1926.21(b)(6) does not
adequately protect construction
employees in confined spaces from
atmospheric, mechanical, and other
hazards’’ (72 FR 67354). OSHA notes,
however, that the references to the
general industry standard in final
§ 1926.953 are included as a placeholder
pending the promulgation of the
confined spaces in construction
standard. OSHA intends to change these
references to refer to the construction
standard when it promulgates that
standard.
Paragraph (a) in final § 1926.953
provides that § 1926.953 does not apply
to vented vaults under certain
conditions. Permanent ventilation in
vented vaults prevents a hazardous
atmosphere from accumulating.
However, the intake or exhaust of a
vented vault could be clogged, limiting
the flow of air through the vaults. The
employee in such cases would be
exposed to the same hazards presented
by unvented vaults. Additionally,
mechanical ventilation for a vault so
equipped may fail to operate. To ensure
that the employee is protected from the
hazards posed by lack of proper
ventilation, the final rule exempts
vented vaults only if the employer
determines that the ventilation is
operating to protect employees. This
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determination must ensure that
ventilation openings are clear and that
any permanently installed mechanical
ventilating equipment is in proper
working order.
Section 1926.953 also does not apply
to spaces not designed for periodic entry
by employees during normal operating
conditions, such as spaces that require
energy sources to be isolated or fluids to
be drained before an employee can
safely enter. These types of spaces
include, but are not limited to, boilers,
fuel tanks, coal bunkers, and
transformer and circuit breaker cases.
As explained in the preamble to the
1994 § 1910.269 final rule, the measures
required in existing § 1910.269(e) (and,
by implication, final § 1926.953) are not
adequate to protect employees from the
various hazards posed by these types of
permit-entry confined spaces (59 FR
4364–4367).
MYR Group commented that subpart
V’s definition of ‘‘enclosed space’’ was
‘‘overly narrow and unclear’’ because
‘‘there is no specific basis for creation of
such a broad definition solely for
electrical work’’ (Ex. 0162).
OSHA disagrees with this comment.
The Agency derived the definition from
the definition of ‘‘enclosed space’’ in
existing § 1910.269(x). As explained in
the preamble to the 1994 § 1910.269
final rule, OSHA narrowly tailored the
definition of ‘‘enclosed space’’ to the
protective measures required by existing
§ 1910.269(e) (59 FR 4364–4367). A
broader definition would involve permit
spaces presenting hazards against which
final § 1926.953 would not offer
protection. Therefore, OSHA is adopting
the definition of ‘‘enclosed space’’ as
proposed. However, OSHA is not
adopting the proposed note in final
§ 1926.968.90 The proposed note, which
appears in existing § 1910.269(x),
describes types of spaces that are
enclosed, but that do not meet the
definition of ‘‘enclosed space,’’ and
explains that such spaces meet the
definition of permit spaces in
§ 1910.146 and that entries into those
spaces must conform to that standard.
Although the types of spaces described
in the proposed note do not meet the
definition of ‘‘enclosed space’’ in either
the general industry or construction
standard, § 1910.146 does not apply to
confined-space entry during
construction work. Consequently, the
final rule does not include the note to
the definition of ‘‘enclosed space’’ in
final § 1926.968. OSHA intends to revise
§ 1926.968 to include an appropriate
note to the definition of ‘‘enclosed
90 OSHA is not removing the existing note to that
definition from final § 1910.269(x).
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space’’ when it promulgates the new
standard for confined-space entry
during construction work.
Paragraph (b), which is being adopted
without substantive change from the
proposal, contains the general
requirement that employers ensure the
use of safe work practices for entry into,
and work in, enclosed spaces and for
rescue of employees from such spaces.
These safe work practices ensure that
employees are protected against hazards
in the enclosed space and include,
among others, the practices specified in
paragraphs (e) through (o).
Paragraph (c), which is being adopted
without substantive change from the
proposal, requires each employee who
enters enclosed spaces, or who serves as
an attendant, to be trained in the
hazards associated with enclosed-space
entry and in enclosed-space entry and
rescue procedures. This training must
ensure that employees are trained to
work safely in enclosed spaces and that
they will be knowledgeable of the
rescue procedures in the event that an
emergency arises within the space.
Paragraph (d), which is being adopted
without change from the proposal,
requires that the employer provide
equipment that will assure the prompt
and safe rescue of employees from the
enclosed space. This requirement is
necessary to ensure that employees who
are injured in enclosed spaces will be
retrieved from the spaces. The
equipment must enable a rescuer to
remove an injured employee from the
enclosed space quickly and without
injury to the rescuer or further harm to
the injured employee. A harness,
lifeline, and self-supporting winch can
normally be used for this purpose.
Mr. Leo Muckerheide with Safety
Consulting Services recommended that,
because of the risk of arc hazards, OSHA
should explicitly require nonconductive
and flame-resistance-rated rescue
equipment that meets ASTM F887,
Standard Specifications for Personal
Climbing Equipment (Ex. 0180). He
argued that the general industry
confined space standard does not
protect against arc-flash and electricshock hazards and contrasted proposed
paragraph (d) with provisions in
proposed § 1926.960 that do require
protection from these hazards (id.).
OSHA rejects this recommendation.
First, work in enclosed spaces does not
always pose arc-flash or electric-shock
hazards. Sometimes, employees enter
spaces to take readings or perform
inspections; during these activities these
hazards are unlikely to be present,91 or
91 It is possible under certain circumstances that
employees taking readings or performing inspection
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there may be no energized electric
equipment present.
Second, addressing arc-flash and
electric-shock hazards in § 1926.953
would be unnecessarily duplicative, as
these hazards are more appropriately
addressed in § 1926.960, which applies
to work on or near exposed live parts.
When work is performed within
reaching distance of exposed energized
parts of equipment, final § 1926.960(f)
requires the employer to ensure that
each employee removes, or renders
nonconductive, all exposed conductive
articles, unless such articles do not
increase the hazards associated with
contact with the energized parts. This
provision covers conductive articles on
harnesses. Paragraph (c)(1)(iii) of final
§ 1926.960 requires the employer to
ensure that employees do not take
conductive objects, such as conductive
lifelines, closer to energized parts than
the employer’s established minimum
approach distances, unless the live parts
or conductive objects are insulated.92
Because, in a rescue situation, the
attendant would not have control over
how close the lifeline got to exposed
energized parts, any lifeline would have
to be insulated, or the live parts would
have to be insulated, to protect the
attendant and the entrant against
electric shock. Paragraph (g)(1) of final
§ 1926.960 requires the employer to
assess the workplace to determine if
each employee is exposed to hazards
from flames or electric arcs. This
assessment can guide the selection of
rescue equipment that can effect safe
rescue when employees are exposed to
these hazards. If there is a risk that an
electric arc could occur in an enclosed
space, then the rescue equipment must
be capable of withstanding that
hazardous condition.
Some conditions within an enclosed
space, such as high temperature and
high pressure, make it hazardous to
remove a cover from the space. For
example, if high pressure is present
within the space, the cover could be
blown off in the process of removing it.
Paragraph (e), which is being adopted
without substantive change from the
proposal, protects against these hazards
by requiring a determination of whether
it is safe to remove the cover. This
determination must include checking
for the presence of any atmospheric
pressure or temperature differences
activities could be exposed to arc-flash hazards. See
the discussion of arc-flash hazard assessment under
the summary and explanation for final
§ 1926.960(g)(1), later in this section of the
preamble.
92 There is a third exception associated with liveline barehand work, which is generally inapplicable
in enclosed spaces.
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(generally between the inside and
outside of the enclosed space) and
evaluating whether there might be a
hazardous atmosphere in the space.
Furthermore, any condition making it
unsafe for employees to remove the
cover must be eliminated (that is,
reduced to the extent that it is no longer
unsafe) before the cover is removed. A
note following paragraph (e) clarifies
that this determination may consist of
checking the conditions that might
foreseeably be inside the enclosed
space. For example, the cover could be
checked to see if it is hot and, if it is
fastened in place, it could be loosened
gradually to release any residual
pressure. The note also clarifies that, to
evaluate whether there might be a
hazardous atmosphere in the space, an
evaluation needs to be made of whether
conditions at the site could cause a
hazardous atmosphere to accumulate in
the space.
Paragraph (f), which is being adopted
without substantive change from the
proposal, requires that, when covers are
removed, openings to enclosed spaces
be promptly guarded to protect
employees from falling into the space
and to protect employees in the
enclosed space from being injured by
objects entering the space. The guard
could be a railing, a temporary cover, or
any other barrier that provides the
required protection.
Paragraph (g), which is being adopted
without substantive change from the
proposal, prohibits employees from
entering enclosed spaces that contain a
hazardous atmosphere unless the entry
conforms to the general industry permitspace standard at § 1910.146.
Accordingly, if an entry is to be made
while a hazardous atmosphere is
present in the enclosed space, the entry
must conform to the general industry
permit-required confined spaces
standard at § 1910.146.93 Once the
hazardous atmosphere is removed (for
example, by ventilating the enclosed
space), employees may enter the
enclosed space following the provisions
in § 1926.953.
The use of the term ‘‘entry’’ in this
paragraph of § 1926.953 is consistent
with the use of that term in § 1910.146,
and OSHA proposed to include the
§ 1910.146 definition of ‘‘entry’’ in
Subpart V. Two commenters objected to
the proposed definition of ‘‘entry’’ on
the basis that the definition would
93 As stated previously, the references to the
general industry standard in final § 1926.953 are
included as a placeholder pending the
promulgation of the confined spaces in construction
standard. OSHA intends to change these references
to refer to the construction standard when it
promulgates that standard.
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prevent them from hanging a tag in the
chimney of a manhole with a fault (Exs.
0157, 0227). Consolidated Edison
Company of New York (ConEd)
described their opposition to the
proposed definition of ‘‘entry’’ as
follows:
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In order to comply with § 1910.269(t)(7)(i),
Con Edison utilizes an identification system
for structures that have cable and joint
abnormalities. This system requires the
identifying crew to hang a tag (in our
nomenclature, a D-Fault tag) in the chimney
of the manhole. This red tag is a clear
indication to any other personnel who may
attempt to enter the structure that the entry
should not be made. This tagging system is
an integral part of our compliance method
and of protecting our employees. If OSHA
adds the definition as proposed, it will
prevent us from breaking the plane of the
opening and hence prevent us from hanging
the tag. This process will reduce, not increase
the safety of our employees and as such will
have the opposite effect from what OSHA is
trying to accomplish. [Ex. 0157]
EEI recommended instead that ‘‘that the
Agency grant electric utilities an
[exemption from] the definition for
[§ 1910.269](t)(7) Protection against
faults, to allow utilities to properly
comply’’ (Ex. 0227).
OSHA rejects ConEd’s
recommendation. Paragraph (g) of final
§ 1926.953 does not preclude employers
from hanging tags in the chimney of a
manhole with a fault. To the contrary,
the rule permits entry into an enclosed
space that contains a hazardous
atmosphere if entry conforms to the
general industry permit-space standard.
Moreover, if there is no hazardous
atmosphere in the space, employees
may enter when the entry conforms to
§ 1926.953. OSHA concludes that the
proposed definition is, therefore,
appropriate as it applies to final
§ 1926.953 and the corresponding
requirements in final § 1910.269(e).
OSHA also rejects EEI’s
recommendation, because it is
unnecessary. The definition of ‘‘entry,’’
as proposed and adopted, applies only
to the use of that term in final
§§ 1910.269(e) and 1926.953. The
definition does not apply to final
§ 1910.269(t)(7)(i) or § 1926.965(h)(1).
(See the summary and explanation for
final § 1926.965(h)(1) for the response to
ConEd’s and EEI’s concerns that this
provision, and its counterpart in
§ 1910.269(t)(7)(i), would preclude an
employer from hanging a tag in the
chimney of a manhole or vault to
indicate the presence of a faulted cable.)
Paragraph (h), which has been
adopted with clarifying revisions from
the proposal, requires an attendant with
first-aid training, including CPR, to be
immediately available outside the
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enclosed space to provide assistance
when a hazard exists because of traffic
patterns in the area of the opening used
for entry.94 This paragraph does not
prohibit the attendant from performing
other duties outside the enclosed space,
as long as those duties do not distract
the attendant from monitoring
employees who are in the enclosed
space (entrants) and ensuring that it is
safe to enter and exit the space. This
paragraph has two purposes: To protect
the entrant from hazards involving
traffic patterns while the entrant is
entering or exiting the space and to
provide assistance in an emergency.
Mr. Frank Brockman with Farmers
Rural Electric Cooperative Corporation
noted that attendants should never be
allowed to enter manholes or confined
spaces (Ex. 0173).
The final rule, like the proposal,
requires the attendant to remain
immediately available outside the
enclosed space during the entire entry.
If the attendant were permitted to enter
the enclosed space during entry, he or
she might not be able to assist the
entrant. For example, if traffic-pattern
hazards are present in the area of the
opening to the enclosed space and if the
attendant enters the space, then both the
attendant and the workers he or she is
protecting would be vulnerable upon
leaving the enclosed space because no
one would be present to minimize or
control the traffic-pattern hazards.
Therefore, the final rule specifies that
the attendant must remain outside the
enclosed space during the entire entry
process. It should be noted that the
rescue equipment required by paragraph
(d) will enable the entrant to rescue the
entrant from the space before
administering any necessary first aid.
Mr. Lee Marchessault of Workplace
Safety Solutions recommended that
paragraph (h) require the attendant to be
trained in CPR, in addition to first-aid
training (Ex. 0196; Tr. 575). He noted
that the electrical hazards in the space,
as well as other hazards, might present
a need for CPR (Tr. 598).
OSHA is clarifying paragraph (h) in
the final rule. The proposed rule
required training in first aid, including
CPR, so that the attendant could provide
emergency assistance in case of injury.
This is the type of training required by
§ 1926.951(b). However, the reference to
§ 1926.951(b)(1) in the proposal likely
caused Mr. Marchessault to misinterpret
94 Typically, workers direct traffic away from the
work area using traffic control devices, as required
by § 1926.967(g). When the resultant traffic patterns
(that is, the flow of traffic) could bring vehicles
close to the enclosed space entrance (for example,
when the work reduces the number of traffic lanes),
the employer must provide an attendant.
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the requirement. Therefore, the Agency
included a definition of ‘‘first-aid
training’’ in § 1926.968 in the final rule.
That definition states that first-aid
training is training in the initial care,
including cardiopulmonary
resuscitation (which includes chest
compressions, rescue breathing, and, as
appropriate, other heart and lung
resuscitation techniques), performed by
a person who is not a medical
practitioner, of a sick or injured person
until definitive medical treatment can
be administered. The definition clarifies
that, wherever first-aid training is
required by the final rule, CPR training
must be included.95 OSHA also dropped
the proposed cross-reference to
§ 1926.951(b)(1), as it is no longer
necessary.
Mr. Anthony Ahern with the Ohio
Rural Electric Cooperatives
recommended that an attendant always
be available for enclosed-space
operations, not just when traffic-pattern
hazards exist (Ex. 0186).
OSHA is not adopting this
recommendation. By definition, an
enclosed space contains a hazardous
atmosphere only under abnormal
conditions. The Agency previously
concluded that these spaces do not
present the type of atmospheric hazards
that warrant the presence of an
attendant after the employer takes
precautions such as those required by
§ 1926.953. (See, for example, 58 FR
4485–4488.) In addition, as provided in
final § 1926.953(a), when a hazardous
atmosphere is present after the
employer takes the precautions required
by this section, paragraphs (d) through
(k) of OSHA’s general industry permitspace standard, § 1910.146, which do
require attendants, apply. Therefore, the
Agency concluded that, when paragraph
(h) applies, the only hazards (other than
electrical) that necessitate the presence
of an attendant while work is being
performed in an enclosed space are
traffic-pattern hazards in the area of the
opening used for entering and exiting
the enclosed space. OSHA notes that
even if no traffic-pattern hazards are
present, an attendant is required under
§ 1926.965(d) of the final rule while
work is being performed in a manhole
or vault containing energized electric
equipment. A note to this effect follows
final § 1926.953(h).
Mr. Leo Muckerheide with Safety
Consulting Services commented that the
purpose of proposed paragraph (h) was
confusing because the purpose of the
requirement as stated in the first
95 The definition also clarifies that CPR training
includes resuscitation techniques both for the heart
and for the lungs.
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sentence—that is, protecting entrants
from traffic-pattern hazards—differs
from the attendant’s duties as noted in
the second sentence—monitoring
employees within the space. He
recommended that OSHA revise the
second sentence of that paragraph as
follows:
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That person is not precluded from
performing other duties outside the enclosed
space if these duties do not distract the
attendant from monitoring the traffic patterns
outside the enclosed space. [Ex. 0180]
OSHA rejects Mr. Muckerheide’s
recommended language. Part of the
attendant’s duty to monitor employees
in the space is to warn entrants
preparing to exit an enclosed space
about hazards involving traffic patterns.
If the attendant is watching traffic
patterns instead of monitoring the
entrant, the entrant might not receive
warnings about that traffic before exiting
the space. When the entrant is ready to
exit the space, the attendant can then
monitor or direct traffic and let the
entrant know when it is safe to exit the
space. On the other hand, OSHA agrees
with Mr. Muckerheide that the duties of
the attendant may not be clear from the
language of the provision as proposed.
Therefore, OSHA revised the language
in final paragraph (h) to make it clear
that ensuring that it is safe to enter and
exit an enclosed space is part of the
attendant’s duties.
Paragraph (i), which is being adopted
without change from the proposal,
requires that test instruments used to
monitor atmospheres in enclosed spaces
have a minimum accuracy of ±10
percent and be kept in calibration. This
provision will ensure that test
measurements are accurate so that
hazardous conditions will be detected
when they arise. The accuracy of
instruments used for testing the
atmosphere of these spaces is important
for employee safety, and calibration is
critical to test-instrument accuracy. As
noted in the preamble to the proposal
and to the 1994 § 1910.269 final rule,
OSHA considers ±10 percent to be the
minimum accuracy needed to detect
hazardous conditions reliably (70 FR
34849, 59 FR 4369).
Two commenters objected to the
proposed requirements (Exs. 0128,
0227). EEI recommended that the
standard only require ‘‘that test
instruments be kept in calibration using
the recommendations set forth by the
specific manufacturer’’ and not address
accuracy (Ex. 0227). Mr. Mark Spence of
Dow Chemical Company argued that
OSHA did not demonstrate that the
provision was necessary or that
calibration has been a problem (Ex.
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0128). He stated that the general
industry permit-space standard did not
contain such a requirement, but only
requires that the atmospheres in spaces
be monitored (id.).
OSHA rejects the recommendations
from these two commenters. Mr. Spence
is incorrect. The permit-space standard
requires test equipment to be calibrated.
As mentioned previously,
§ 1910.146(c)(5) contains requirements
for alternative procedures for permit
spaces that are analogous to the
enclosed-space requirements contained
in § 1926.953 of the final rule. Paragraph
(c)(5)(ii)(C) of § 1910.146 requires
atmospheric testing using a calibrated
test instrument. Paragraph (d) of
§ 1910.146, which contains
requirements for permit-required
confined-space programs, specifies, at
paragraph (d)(4)(i), that employers
maintain ‘‘[t]esting and monitoring
equipment needed to comply with
paragraph (d)(5).’’ As OSHA concluded
in the preamble to the general industry
permit-space final rule, if test
equipment ‘‘is properly selected,
calibrated, and maintained . . ., the
testing and monitoring needs for entry
and work in permit-required confined
spaces can be effectively met’’ (58 FR
4498). Thus, the use of inaccurate or
uncalibrated test instruments does not
meet the permit-space standard.
OSHA rejects EEI’s recommendation
that the standard not address accuracy.
The Agency concluded in the 1994
§ 1910.269 rulemaking that the
requirement for test instruments to be
accurate within ±10 percent was
reasonably necessary for the protection
of employees (59 FR 4369). OSHA
continues to believe that the accuracy of
instruments used for testing the
atmosphere of these spaces is important,
and EEI offered no evidence to the
contrary.
OSHA also rejects EEI’s assertion that
equipment calibrated to manufacturers’
specification is an adequate substitute
for test equipment accuracy. Calibration
and accuracy are not synonymous. A
calibrated test instrument is one that has
been compared to a standard reference
source for the substance (oxygen, or a
toxic or flammable gas) to be measured.
Accuracy is a measure of the precision
with which the substance can be
measured. An oxygen meter, for
example, with an accuracy of ±20
percent could give a reading as much as
20 percent above or below the actual
oxygen content even when it is properly
calibrated. It is evident that this
calibrated instrument would not meet
the final rule’s minimum accuracy
requirement of ±10 percent.
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Several commenters recommended
that OSHA include in the final rule
specific requirements on how to keep
instruments calibrated. (See, for
example, Exs. 0196, 0211, 0227.) For
instance, ISEA recommended that
OSHA refer employers and employees
to the Agency’s Safety and Health
Information Bulletin ‘‘Verification of
Calibration for Direct-Reading Portable
Gas Monitors’’ (SHIB 05–04–2004) for
information on this topic (Ex. 0211).96
As noted earlier, EEI recommended that
test instruments be calibrated in
accordance with manufacturers’
instructions (Ex. 0227). Another
commenter, Mr. Lee Marchessault with
Workplace Safety Solutions agreed that
the standard should require calibration
in accordance with manufacturers’
instructions because test instruments
‘‘may go out of calibration 2 hours after
being calibrated’’ (Ex. 0196).
OSHA is not adopting these
recommendations. The Agency decided
to adopt a performance-based approach
for this requirement to provide
compliance flexibility. OSHA considers
a test instrument to be ‘‘kept in
calibration,’’ as required by paragraph
(i), when the employer follows the
manufacturers’ calibration instructions
or other reasonable guidelines for the
calibration of the instrument involved.
The Agency anticipates that most
employers will follow manufacturers’
instructions. However, these
instructions might not be available if the
manufacturer has gone out of business.
In addition, there are other sources of
information on proper calibration
methods. As mentioned earlier, ISEA
noted one appropriate source of
information that can be used instead,
although the Agency decided against
including a reference to that publication
in the final rule.
Mr. Kevin Taylor with the Lyondell
Chemical Company asked for
clarification of the requirement that test
instruments have a minimum accuracy
of ±10 percent (Ex. 0218). He inquired
whether that level of accuracy was
needed for each measured gas or
whether the accuracy measurement was
based on total detection of gases.
OSHA clarifies that the accuracy
required by the final rule pertains to
each gas being measured. Moreover, the
accuracy of the instrument must be
determined based on the threshold
quantities that would make the
atmosphere within the space hazardous
(as per the definition of ‘‘hazardous
atmosphere’’ in § 1926.968). For
96 This document is available on the OSHA Web
site at: https://www.osha.gov/dts/shib/
shib050404.pdf.
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example, a particular enclosed space
could potentially contain hazardous
levels of methane, carbon dioxide, and
carbon monoxide, as well as insufficient
levels of oxygen. The instrument or
instruments used to test the space in
this example must be accurate to within
±10 percent of: (1) A 0.5-percent
concentration of methane (which is 10
percent of its lower flammable limit),97
(2) the permissible exposure limits
(PELs) contained in Subpart D for both
carbon dioxide and carbon monoxide
(9,000 and 55 mg/m3, respectively), and
(3) atmospheric concentrations of
oxygen at 19.5 percent. It is important
for the test instrument to be accurate
near the threshold because those are the
critical values for determining whether
or not a space is hazardous.
As noted earlier, because of the lack
of adequate ventilation, enclosed spaces
can accumulate hazardous
concentrations of flammable gases and
vapors, or an oxygen deficient
atmosphere could develop. It is
important to keep concentrations of
oxygen and flammable gases and vapors
at safe levels; otherwise, an explosion
could occur while employees are in the
space, or an oxygen deficiency could
lead to suffocation of an employee.
Toward these ends, paragraphs (j)
through (o) of the final rule address the
testing of the atmosphere in the space
and ventilation of the space. OSHA
notes that the specific testing
requirements in paragraphs (j), (k), and
(o) must be met irrespective of the
results of the employer’s evaluation
performed under paragraph (e). The
evaluation performed under paragraph
(e) serves only to ensure that it is safe
to remove the cover and will not
determine whether an enclosed space
contains a hazardous atmosphere. The
testing required by paragraphs (j), (k),
and (o) will ensure, as required by
paragraph (g), that employees not enter
an enclosed space while it contains a
hazardous atmosphere unless they
follow the requirements of the general
industry permit-space standard.
Paragraph (j), which is being adopted
without substantive change from the
proposal, requires that, before an
employee enters an enclosed space, the
atmosphere in the space be tested for
oxygen deficiency and that the testing
be done with a direct-reading meter or
similar instrument capable of collecting
and immediately analyzing data
samples without the need for off-site
evaluation. Continuous forced airventilation is permitted as an alternative
to testing. However, procedures for such
97 The lower flammable limit for methane is 5
percent, and 10 percent of that value is 0.5 percent.
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ventilation must ensure that employees
are not exposed to the hazards posed by
oxygen deficiency.98 (See also
paragraph (m) for additional
requirements relating to ventilation of
the space.)
Paragraph (k), which is being adopted
without change from the proposal,
requires that, before employees enter an
enclosed space, the internal atmosphere
of the space be tested for flammable
gases and vapors. If the results of the
test indicate the presence of a hazardous
atmosphere, employees may not enter
under the procedures specified by
§ 1926.953. (See § 1926.953(g).) So that
the results are accurate and relevant to
the atmosphere in the space at the time
of employee entry, testing must be
performed with a direct-reading meter,
or similar instrument, capable of
collecting and immediately analyzing
data samples without the need for offsite evaluation. The flammability test
required by this paragraph must be
performed after oxygen testing and
ventilation required by paragraph (j)
demonstrate that the enclosed space has
sufficient oxygen for an accurate
flammability test.
If flammable gases or vapors are
detected or if an oxygen deficiency is
found, paragraph (l), which is being
adopted without substantive change
from the proposal, requires the
employer to provide forced-air
ventilation to maintain safe levels of
oxygen and to prevent a hazardous
concentration of flammable gases or
vapors from accumulating. As an
alternative to ventilation, an employer
may use a continuous monitoring
system that ensures that no hazardous
atmosphere develops and no increase in
flammable gas or vapor concentrations
above safe levels occur if flammable
gases or vapors are detected at safe
levels. The language in the final rule
clarifies that the monitoring must
ensure that concentrations of flammable
gases and vapors do not increase above
safe levels (as opposed to not increasing
at all). The definition of hazardous
atmosphere contains guidelines for
determining whether the concentration
of a substance is at a hazardous level.
OSHA is including a note to this effect
after paragraph (l). An identical note
appears after paragraph (o). OSHA
changed the title of this paragraph in the
final rule to ‘‘Ventilation, and
monitoring for flammable gases or
98 The definition of ‘‘hazardous atmosphere’’
determines what concentrations of oxygen are
considered hazardous. (See § 1926.968.) Paragraph
(g) of final § 1926.953 prohibits entry into an
enclosed space while a hazardous atmosphere is
present.
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vapors’’ to accurately reflect the
contents of the paragraph.
Paragraph (m), which is being
adopted without substantive change
from the proposal, contains specific
requirements for the ventilation of
enclosed spaces. When forced-air
ventilation is used, it must begin before
entry is made and must be maintained
long enough for the employer to be able
to demonstrate that a safe atmosphere
exists before employees are allowed to
enter the space. To accomplish this, the
ventilation must be maintained long
enough to purge the atmosphere within
the space of hazardous levels of
flammable gases and vapors and to
supply an adequate concentration of
oxygen.
OSHA decided not to specify a
minimum number of air changes before
employee entry into the enclosed space
is permitted. Instead, the Agency places
the burden on the employer to ensure
that the atmosphere is safe before such
entry. The employer can discharge this
duty either by testing to determine the
safety of the atmosphere in the space or
by a thorough evaluation of the air flow
required to make the atmosphere safe. In
this way, the safety of employees
working in enclosed spaces will not be
dependent on speculation by a
supervisor or an employee.99
Paragraph (m) also requires the air
provided by the ventilating equipment
to be directed at the immediate area
within the enclosed space where
employees are at work. The forced-air
ventilation must be maintained the
entire time the employees are present
within the space. These provisions
ensure that a hazardous atmosphere
does not reoccur where employees are
working.
NIOSH recommended that ‘‘the
atmosphere in a confined space be
tested before entry and monitored
continuously while workers are in the
confined space to determine if the
atmosphere has changed due to the
work being performed’’ (Ex. 0130).
NIOSH identified its publication
‘‘Worker Deaths in Confined Spaces: A
Summary of NIOSH Surveillance and
Investigative Findings,’’ Publication No.
94–103, as evidence of the need for
continuous monitoring (id.).
As explained earlier in this section of
the preamble, the final rule requires the
atmosphere in enclosed spaces to be
tested before entry. OSHA concludes,
however, that continuous monitoring of
enclosed spaces is unnecessary. By
99 This discussion, which also appeared in the
preamble to the proposal, responds to one
commenter’s request for clarification of how the
employer could demonstrate that the atmosphere in
the enclosed space is safe (Ex. 0186).
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
definition, enclosed spaces contain a
hazardous atmosphere only under
abnormal conditions. Thus, enclosed
spaces almost never contain the types of
conditions that will cause a hazardous
atmosphere to reoccur after employers
implement the precautions required by
§ 1926.953 (such as forced-air
ventilation). If these precautions are not
sufficient to keep the atmosphere in the
space safe, then the space would not
qualify for entry under § 1926.953, and
entry could only proceed under the
general industry permit-required
confined space standard, as specified by
paragraph (a) of that section. Therefore,
OSHA has not adopted NIOSH’s
recommendation in the final rule.
Two commenters noted that proposed
paragraph (m) might be impossible to
implement under certain conditions and
recommended that the final rule
recognize these conditions (Exs. 0128,
0224). One of these commenters, Dow
Chemical Company, noted that it is not
always possible to test atmospheric
conditions before entry into an enclosed
space (Ex. 0128). The other commenter,
the Alabama Rural Electric Association
of Cooperatives, maintained that it was
not always feasible to use forced-air
ventilation because of space constraints
(Ex. 0224).
OSHA concludes that no changes to
paragraph (m) are necessary. The final
rule, as with the proposal, recognizes
that the enclosed-space procedures
might not adequately protect employees
in some circumstances. Paragraph (a) of
the final rule requires that employers
follow the general industry permit-space
standard at § 1910.146 whenever the
precautions required by final
§§ 1926.953 and 1926.965 are
insufficient to adequately control the
hazards posed by the space. These
conditions include any conditions that
make complying with those two
sections in this final rule infeasible.
Therefore, OSHA is including paragraph
(m) in the final rule as proposed.
To ensure that the air supplied by the
ventilating equipment provides a safe
atmosphere, paragraph (n), which is
being adopted without substantive
change from the proposal, requires the
air supply to be from a clean source and
prohibits it from increasing the hazards
in the enclosed space. For example, the
final rule prohibits positioning the air
intake for ventilating equipment near
the exhaust from a gasoline or diesel
engine because doing so would
contaminate the atmosphere in the
enclosed space.
The use of open flames in enclosed
spaces is safe only when flammable
gases or vapors are not present in
hazardous quantities. For this reason,
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final paragraph (o), which is being
adopted without change from the
proposal, requires additional testing for
flammable gases and vapors if open
flames are to be used in enclosed
spaces. The tests must be performed
immediately before the open-flame
device is used and at least once per hour
while the device is in use. More
frequent testing is required if conditions
indicate the need for it. Examples of
such conditions include the presence of
volatile flammable liquids in the
enclosed space and a history of
hazardous quantities of flammable
vapors or gases in such a space.
20381
5. Section 1926.954, Personal protective
equipment
Final § 1926.954 contains
requirements for personal protective
equipment (PPE). Paragraph (a), which
is being adopted without change from
the proposal, clarifies that PPE used by
employees during work covered by
Subpart V must meet Subpart E of Part
1926.
Mr. Daniel Shipp with ISEA
recommended that OSHA update the
national consensus standards
incorporated by reference in Subpart E
(Ex. 0211). He pointed out, for example,
that § 1926.100, which covers head
protection, incorporates two outdated
ANSI standards, namely ANSI Z89.1–
1969, Safety Requirements for Industrial
Head Protection, and ANSI Z89.2–1971,
Industrial Protective Helmets for
Electrical Workers (id.).
Updating the national consensus
standards incorporated by reference in
Subpart E is beyond the scope of this
rulemaking, so OSHA is not adopting
Mr. Shipp’s recommendation in this
final rule. However, on June 22, 2012,
OSHA published a direct final rule
updating its head protection standard in
Subpart E (77 FR 37587–37600).100 On
November 16, 2012, OSHA published a
notice confirming the effective date of
the direct final rule (77 FR 68684;
effective date—September 20, 2012).
That rulemaking action updates the
national consensus standard for head
protection incorporated in Subpart E of
the construction standards as
recommended by Mr. Shipp.
The preamble to the proposal noted
that OSHA had separately proposed
regulatory language for the general PPE
standards to clarify that employers are
generally responsible for the cost of PPE
(70 FR 34868–34869; 64 FR 15402, Mar.
31, 1999). OSHA published the final
rule on employer payment for PPE on
November 15, 2007 (72 FR 64342). The
final rule on employer payment for PPE
requires employers to pay for the PPE
used to comply with OSHA standards,
with a few exceptions. The exceptions
include: (1) Everyday clothing, such as
longsleeve shirts, long pants, street
shoes, and normal work boots; and (2)
ordinary clothing, skin creams, or other
items, used solely for protection from
weather, such as winter coats, jackets,
gloves, parkas, rubber boots, hats,
raincoats, ordinary sunglasses, and
sunscreen. (See §§ 1910.132(h) and
1926.95(d).)
Employers must pay for fall
protection equipment and other PPE
used by employees in compliance with
this final rule to the extent required by
§ 1926.95(d), the general construction
rule regarding payment for PPE, or
§ 1910.132(h), the general rule regarding
payment for PPE in general industry.
(See 72 FR 64369 (explaining that the
general PPE-payment provisions ‘‘apply
to all OSHA standards requiring PPE’’);
see also the March 16, 2009, letter of
interpretation to Mr. William
Mattiford 101 (employers must pay for
body belts, positioning straps, and poleand tree-climbing equipment in
accordance with § 1910.132(h)) and the
May 1, 2008, letter to Mr. Gil
Niedenthal 102 (employers must pay for
body belts and pole climbers in
accordance with § 1910.132(h)).)
OSHA included a note to final
§ 1926.954(a) to indicate that
§ 1926.95(d) sets employer payment
obligations for the PPE required by
subpart V, including, but not limited to,
the fall protection equipment required
by final § 1926.954(b), the electrical
protective equipment required by final
§ 1926.960(c), and the flame-resistant
and arc-rated clothing and other
protective equipment required by final
§ 1926.960(g). (See the summary and
explanation for § 1926.960(g), later in
this section of the preamble, for a
discussion of the issue of employer
payment for flame-resistant and arcrated clothing.)
Paragraph (b) of the final rule sets
requirements for personal fall protection
systems. Subpart M of part 1926, which
sets requirements for fall protection for
100 OSHA also updated its consensus standards
for general industry and maritime on September 9,
2009 (74 FR 46350). The Agency again updated the
general industry and maritime standards with the
June 22, 2012, direct final rule because OSHA
published the proposal for the 2009 final rule before
ANSI updated its head-protection standard that
year.
101 The letter of interpretation to Mr. Mattiford is
available at https://www.osha.gov/pls/oshaweb/
owadisp.show_document?p_table=
INTERPRETATIONS&p_id=27014.
102 The letter of interpretation to Mr. Niedenthal
is available at https://www.osha.gov/pls/oshaweb/
owadisp.show_document?p_table=
INTERPRETATIONS&p_id=27091.
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
construction, contains provisions
covering two types of personal fall
protection systems: Personal fall arrest
systems, addressed in § 1926.502(d),
and positioning device systems,
addressed in § 1926.502(e). Subpart M
defines a ‘‘personal fall arrest system’’
as a system used to arrest an employee
in a fall from a working level. It consists
of an anchorage, connectors, and body
harness and may include a lanyard,
deceleration device, lifeline, or suitable
combinations of these. (See
§ 1926.500(b).) Personal fall arrest
systems are designed to safely arrest the
fall of an employee working on a
horizontal or vertical surface.
Subpart M defines a ‘‘positioning
device system’’ as a body belt or body
harness system rigged to allow an
employee to be supported on an
elevated vertical surface, such as a wall,
and work with both hands free while
leaning. (See § 1926.500(b).)
Positioning device systems are
designed to support an employee
working on a vertical surface so that the
employee can work with both hands
without falling. Proposed Subpart V
contained requirements for ‘‘work
positioning equipment,’’ which is
equivalent to ‘‘positioning device
system’’ as that term is defined in
subpart M. (See the summary and
explanation for final § 1926.954(b)(2),
later in this section of the preamble.)
A third form of personal fall
protection system, which is not
specifically addressed in Subpart M, is
a tethering, restraint, or travel-restricting
system. OSHA’s steel erection standard
in Subpart R of Part 1926 contains
requirements for ‘‘fall restraint
systems,’’ which it defines as a fall
protection system that prevents the user
from falling any distance. The system
consists of either a body belt or body
harness, along with an anchorage,
connectors and other necessary
equipment. The other components
typically include a lanyard, and may
also include a lifeline and other devices.
(See § 1926.751.103)
Fall restraint, tethering, and travelrestricting equipment are all designed to
prevent employees from falling, in some
cases by restraining an employee’s
access to unprotected edges (restraint,
tethering, and travel-restricting
equipment) and in other cases by
holding the employee in place to
prevent falling (restraint equipment).
IBEW recommended that the fall
protection provisions in proposed
103 The term ‘‘fall restraint system’’ as defined in
§ 1926.751 is a broad term that includes travelrestricting equipment, tethering systems, and other
systems that prevent an employee from falling any
distance.
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paragraph (b), and in its general
industry counterpart, proposed
§ 1910.269(g)(2), contain a reference to
IEEE Std 1307, Standard for Fall
Protection for Utility Work (Ex. 0230; Tr.
904–905, 983–984). The union noted
that this is the only consensus standard
addressing specific fall protection issues
for the utility industry (Ex. 0230).
OSHA agrees that this consensus
standard provides useful information to
help employers comply with some
provisions of the final rule and added
the IEEE standard to the list of reference
documents in Appendix G to subpart V
and Appendix G to § 1910.269.104 The
Agency is not, however, referencing
IEEE Std 1307 in § 1926.954 of the final
rule. OSHA made substantial changes to
the fall protection requirements in the
final rule, and the IEEE standard does
not reflect all of the final rule’s
requirements. For example, on and after
April 1, 2015, final
§ 1926.954(b)(3)(iii)(C) generally does
not permit qualified employees to climb
poles, towers, or similar structures
without fall protection. (See the
summary and explanation for final
§ 1926.954(b)(3)(iii), later in this section
of the preamble.) In contrast, section
6.2.1 of IEEE Std 1307–2004 permits
qualified climbers to climb poles,
towers, and similar structures without
fall protection (Ex. 0427).105
Proposed paragraph (b)(1) provided
that personal fall arrest systems had to
meet the requirements of Subpart M of
Part 1926. Existing § 1910.269(g)(2)(i)
already contains a similar requirement.
A note following proposed paragraph
(b)(1) indicated that this provision
would apply to all personal fall arrest
systems used in work covered by
subpart V. OSHA is not including this
note in the final rule as it is
unnecessary.
OSHA received a number of
comments about proposed paragraph
(b)(1). (See, for example, Exs. 0128,
0180, 0211, 0219, 0227, 0230.) Some of
these comments generally supported the
proposal, noting that there are no
situations in which work covered by
Subpart V would necessitate different
requirements for fall arrest equipment
than those already found in Subpart M.
(See, for example, Exs. 0219, 0227,
0230.) Mr. Mark Spence with Dow
104 See the discussion of the appendices to the
final rule, later in this section of the preamble. As
explained in the appendices, the referenced
national consensus standards, including IEEE Std
1307, contain detailed specifications that employers
may follow in complying with the more
performance-oriented requirements of OSHA’s final
rule. However, compliance with IEEE Std 1307 is
not a substitute for compliance with § 1926.954(b).
105 IEEE Std 1307–2004 is the most recent edition
of that consensus standard.
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Chemical Company supported the
incorporation of subpart M in both
subpart V and § 1910.269, but noted
OSHA’s plan to revise the general
industry fall protection standard. He
recommended that § 1910.269 and
subpart V eventually be revised to refer
to the updated general industry fall
protection provisions:
The existing general industry standard
[§ 1910.269] requires personal fall arrest
equipment to meet the requirements of the
construction industry fall protection
standards, 29 CFR Part 1926, Subpart M.
Both § 1910.269 and Subpart M were
promulgated in 1994, whereas the general
industry fall protection standards date back
to 1971 (and are based on earlier
requirements). To take advantage of the
updated fall protection requirements in the
construction standards, OSHA chose to make
them applicable to work under this general
industry standard. [Footnote omitted.]
*
*
*
*
*
Dow sees no current option for OSHA
other than continuing to refer to Subpart M,
supplementing it as appropriate with new
provisions, as OSHA has done here.
However, Dow urges OSHA to proceed
expeditiously with the issuance of . . . new
general industry fall protection . . .
standards. Once . . . new [general industry
fall protection standards are] published as a
final rule, OSHA should revise both [Subpart
V and § 1910.269] to refer to the new
[provisions]. [Ex. 0126]
On May 24, 2010, OSHA proposed to
revise the general industry walkingworking surfaces standards and the
personal protective equipment
standards (75 FR 28862). The proposal
included a new standard for personal
fall protection systems, § 1910.140,
which would increase consistency
between construction, maritime, and
general industry standards. When that
rulemaking is finalized, OSHA will
consider whether the cross-references in
subpart V and § 1910.269 should be
changed as recommended by Mr.
Spence.
Two commenters noted that subpart
M does not address arc-flash resistance
for fall arrest equipment and
recommended that OSHA require this
equipment to pass arc-flash tests (Exs.
0180, 0211). Mr. Daniel Shipp of ISEA
supported arc-flash testing as follows:
We believe that workers in electric power
transmission and distribution have special
requirements different from those in general
construction activities. These special
requirements are recognized as hazards
associated with exposure to high-voltage
electric current. The hazard of exposure to
energized electrical sources often occurs at
height[s] where personal fall arrest systems
are required. The hazard of electric arc flash
has been addressed in the ASTM F887–04
[Standard Specifications for Personal
Climbing Equipment] for full body harnesses
used in fall arrest.
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We support the inclusion of electric arcflash resistance requirements, referenced in
ASTM F887–04, to be extended to [include]
fall arrest PPE, especially full body harnesses
and shock absorbing lanyards that are worn
together as part of a complete fall arrest
system. These components would be exposed
to potentially damaging thermal shock in the
event of an arc flash. The damage to lanyards
not designed to withstand a high-voltage arc
flash can be quite severe, reducing strength
to levels below the factor of safety necessary
to assure arrest of a fall. Tests have been
performed by the Kinetrics high energy
laboratory on high-tensile webbing, such as
that used in fall protection PPE products.
Testing at exposure levels of 40 cal/cm2, in
accordance with the procedures in ASTM
F1958/F1958M–99 [Standard Test Method
for Determining the Ignitability of Non-flameResistance Materials for Clothing by Electric
Arc Exposure Method Using Mannequins],
demonstrated ignition and melting of the
webbing sufficient to reduce webbing
strength by greater than 30 percent.
One common example of this hazard
involves employees tied off in bucket trucks
working in close proximity to high-voltage
power lines. The fall arrest harness and
lanyard are typically exposed above the edge
of the bucket where contact with electric arc
flash is possible. In the event of an incident,
including a fall by ejection out of the bucket,
the strength of fall arrest components could
be severely compromised if they were
exposed to a high-voltage electric arc flash.
[Ex. 0211]
Mr. Leo Muckerheide of Safety
Consulting Services similarly
recommended that harnesses and
lanyards used by employees working on
or near energized circuits meet ASTM
F887–04, because that consensus
standard provides performance criteria
for arc resistance (Ex. 0180).
OSHA recognizes that employees
performing work covered by subpart V
and § 1910.269 are sometimes exposed
to hazards posed by electric arcs. In fact,
final §§ 1910.269(l)(8) and 1926.960(g)
are designed to protect employees from
electric arcs. In addition, the Agency
already recognized the need for workpositioning equipment to be capable of
passing a flammability test to ensure
that the equipment does not fail if an
electric arc occurs. (See final
§§ 1910.269(g)(2)(iii)(G)(5) and
1926.954(b)(2)(vii)(E).) On the other
hand, in work covered by subpart V or
§ 1910.269, personal fall arrest
equipment has broader application than
work-positioning equipment, with
work-positioning equipment being used
primarily on support structures for
overhead power lines. Several
applications for personal fall arrest
equipment involve work that does not
pose electric-arc hazards, especially in
electric power generation work covered
by § 1910.269. For example, an
employee working on a cooling tower or
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atop a dam at an electric power
generation plant would not normally be
exposed to these hazards. Consequently,
OSHA decided not to include a general
requirement for all fall arrest equipment
used under the final rule to be capable
of passing an electric-arc test.
However, OSHA agrees that electric
arcs can damage personal fall arrest
equipment as readily as workpositioning equipment. The testing to
which the commenters referred, and
which is the basis of the test data found
in the record, demonstrates that
harnesses subjected to an electric arc
can fail a drop test (Ex. 0432). The
Agency concludes from these test data
that personal fall arrest equipment worn
by an employee who is exposed to an
electric arc could fail if it is not
designed to withstand the heat energy
involved. OSHA also agrees with the
commenters that employees working on
or near energized circuits are exposed to
electric arcs when the circuit parts are
exposed (Ex. 0180). Accordingly, OSHA
adopted a requirement in the final rule
that fall arrest equipment used by
employees exposed to hazards from
flames or electric arcs be capable of
passing a drop test after exposure to an
electric arc 106 with a heat energy of
40±5 cal/cm2. This requirement matches
the electric arc performance required of
fall arrest equipment by ASTM F887–04
(Ex. 0055). The provision appears in
final paragraph (b)(1)(ii).
Paragraph (g)(1) of § 1926.960 in the
final rule requires employers to identify
employees exposed to the hazards of
flames or electric arcs. When these
employees are using personal fall arrest
equipment, that equipment also would
be exposed to flame or electric-arc
hazards, and the final rule requires this
fall arrest equipment to be capable of
passing a drop test equivalent to the test
specified in paragraph (b)(2)(xii)
(discussed later in this section of the
preamble) after exposure to an electric
arc with a heat energy of 40±5 cal/cm2.
Harnesses and shock-absorbing lanyards
meeting ASTM F887–12e1 107 will be
deemed to comply with this provision.
OSHA received a substantial number
of comments addressing fall protection
106 The electric arc test required by this paragraph
is a test exposing the equipment to an electric arc
with a specified incident heat energy. ASTM F887–
12e1 includes an electric-arc test method that
involves positioning the fall arrest equipment in
front of two vertically mounted electrodes. The
electric arc forms between the electrodes.
107 The final rule is based on the edition of the
consensus standard that is in the record, ASTM
F887–04, Standard Specifications for Personal
Climbing Equipment (Ex. 0055). OSHA reviewed
the most recent edition of this standard, ASTM
F887–12e1, and found that equipment meeting that
standard will also comply with final
§ 1926.954(b)(1)(ii).
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20383
requirements for employees working in
aerial lifts. Existing fall protection
requirements to protect employees in
aerial lifts performing work, including
line-clearance tree-trimming work,
covered by Subpart V or § 1910.269 are
found in several standards. In
construction, the construction aerial lift
standard (§ 1926.453) and subpart M
apply. For maintenance and operation
work, the general industry aerial lift
standard (§ 1910.67) and existing
§ 1910.269(g)(2) (incorporating subpart
M of the construction standards) apply.
Currently, line-clearance tree-trimming
work is typically governed by the fall
protection requirements in § 1910.269
and, depending on the type of work
performed, falls under either the general
industry or construction aerial lift
standard.
Paragraph (b)(2)(v) of § 1926.453 in
the construction standard for aerial lifts
requires an employee working from an
aerial lift to wear a body belt with a
lanyard attached to the boom or basket.
However, the introductory text to
§ 1926.502(d) in subpart M provides that
‘‘body belts are not acceptable as part of
a personal fall arrest system.’’ The
hazards of using a body belt as part of
a fall arrest system are described in the
preamble to the Subpart M final rule (59
FR 40672, 40702–40703, Aug. 9, 1994)
and later in this section of the preamble.
In short, since the fall-arrest forces are
more concentrated for a body belt
compared to a body harness, the risk of
injury in a fall is much greater with a
body belt. In addition, an employee can
fall out of a body belt in a fall. Lastly,
an employee faces an unacceptable risk
of further injury while suspended in a
body belt awaiting rescue.
Given the potential discrepancy
between the aerial lift standard’s
requirement for body belts and the
subpart M limitation on the use of body
belts in fall arrest systems, a note
following § 1926.453(b)(2)(v) explains
that § 1926.502(d) provides that body
belts are not acceptable as part of a
personal fall arrest system. The use of a
body belt in a tethering system or in a
restraint system is acceptable and is
regulated under § 1926.502(e).
Like the aerial lift standard in
construction, the general industry aerial
lift standard at § 1910.67(c)(2)(v)
requires an employee working from an
aerial lift to wear a body belt with a
lanyard attached to the boom or basket.
Even though existing § 1910.269(g)(2)(i)
requires fall arrest equipment to meet
subpart M of part 1926, which prohibits
the use of body belts in personal fall
arrest systems, the Agency previously
decided that employers could use body
belts and lanyards configured as fall
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arrest systems to protect employees
doing work covered by § 1910.269 in
aerial lifts.
OSHA explained in the preamble to
the proposal that this rulemaking would
prohibit the use of body belts in
personal fall arrest systems for all work
covered by § 1910.269 and subpart V,
including work done from aerial lifts (70
FR 34850). The tree trimming industry
criticized OSHA’s proposed application
of the Subpart M prohibition on body
belts in personal fall arrest systems on
the basis that it left line-clearance tree
trimming employers with two (in the
industry’s view, undesirable) options—
providing either (1) a personal fall arrest
system with a body harness, or (2) a
positioning system that, under proposed
§ 1926.954(b)(3)(iv) (or proposed
§ 1910.269(g)(2)(iii)(D)), is rigged to
prevent free falls of more than 0.6
meters (2 feet). (See, for example, Exs.
0174, 0200, 0502, 0503; Tr. 611–619,
756–760.)
The tree trimming industry is
mistaken about the compliance options
available to its employers. The 0.6-meter
free-fall limit applies only to workpositioning equipment, which may not
be used in aerial lifts. As noted
previously, under § 1926.500(b) of
subpart M, ‘‘positioning device system’’
is defined as ‘‘a body belt or body
harness system rigged to allow an
employee to be supported on an
elevated vertical surface, such as a wall,
and work with both hands free while
leaning.’’ Positioning device systems are
not permitted to be used from a
horizontal surface, such as the platform
or bucket of an aerial lift.108
Although employees in aerial lifts
cannot use work-positioning equipment,
they can use restraint systems. As noted
previously, a restraint system is a
method of fall protection that prevents
the worker from falling, for example, by
preventing the employee from reaching
an unprotected edge. Body belts are
permissible in restraint systems. If an
employer has an employee use a fall
restraint system, it must ensure that the
lanyard and anchor are arranged so that
the employee is not exposed to falling
108 See, for example, the following OSHA letters
of interpretation:
May 11, 2001, to Mr. Jessie L. Simmons (https://
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=24360);
August 14, 2000, to Mr. Charles E. Hill (https://
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=24110); and
April 20, 1998, to Mr. Jonathan Hemenway
Glazier (https://www.osha.gov/pls/oshaweb/
owadisp.show_document?p_
table=INTERPRETATIONS&p_id=22569).
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any distance.109 In addition, for a
restraint system to work, the anchorage
must be strong enough to prevent the
worker from moving past the point
where the system is fully extended,
including an appropriate safety factor.
In a November 2, 1995, letter of
interpretation to Mr. Dennis Gilmore,
OSHA suggested that, at a minimum, a
fall restraint system have the capacity to
withstand at least 13.3 kilonewtons
(3,000 pounds) or twice the maximum
expected force that is needed to restrain
the employee from exposure to the fall
hazard.110 The Agency recommended
that, in determining this force,
employers should consider site-specific
factors such as the force generated by an
employee (including his or her tools,
equipment and materials) walking,
slipping, tripping, leaning, or sliding
along the work surface.111 With respect
to work in aerial lifts, to the extent that
the bucket or platform can become
separated from the boom as noted by
several commenters (see, for example,
Tr. 614–615, 700), the restraint system
would need to be anchored to the boom.
The proposed rule gave line-clearance
tree trimming employers two options for
employees in aerial lifts: (1) Use a
personal fall arrest system with a
harness; or (2) use a fall restraint system
with a body belt or a harness. With
respect to the first option, the tree
trimming industry argued that personal
fall arrest systems with body harnesses
pose two hazards unique to lineclearance tree trimmers: (1) An
electrocution hazard in the event of a
fall into a power line and (2) a hazard
associated with a harness’ being pulled
into a chipper. (See, for example, Exs.
0174, 0200, 0502, 0503; Tr. 616–617,
757–758.) Testifying on behalf of ULCC,
Mr. Andrew Salvadore explained these
arguments as follows:
It is to be noted that this full body harness
as one of the options is potentially
problematic though for line clearance tree
trimmers. [D]ue to the unique way that line
clearance tree trimmers work, this is for two
reasons.
Reason 1: Linemen work next to energized
conductors at arm’s height. So if they fall
109 See, for example, the August 14, 2000, letter
of interpretation to Mr. Charles E. Hill (https://
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=24110).
110 This letter of interpretation is available at
(https://osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=22006.
111 See also the following letters of interpretation:
November 8, 2002, to Mr. Jeff Baum (https://
osha.gov/pls/oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=24576); and
November 2, 1995, to Mr. Mike Amen (https://
osha.gov/pls/oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=21999).
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from the aerial lift, they fall below the wire
suspended in the air. But because . . . line
clearance tree trimmers uniquely work from
aerial lifts routinely positioned . . . or
traveling above the wires if they were to fall
from the bucket, they would likely fall onto
the wire below when using the six-foot
lanyard and full body harness, facing certain
death by electrocution.
Reason 2: Some line clearance tree
trimming companies have their tree trimmers
help feed brush into the truck’s wood
chippers. This is a concern among many line
clearance tree trimming safety professionals
in that the harness’s appendage straps . . .
can get caught on the brush being fed into the
chipper and drag the operator into the
chipper. Additionally the donning and
doffing of a full body harness may predispose
the aerial lif[t] operator to take [an]
unacceptable risk of aiding a coworker
chipping brush on the ground or conversely
removing the harness and not putting it back
on when returning [aloft] in the lift. [Tr. 616–
617]
In their posthearing comments, ULCC
and TCIA expanded on this testimony.
These organizations acknowledged that
power line workers also work above
power lines, but maintained that there
are still significant differences that make
it more dangerous to use personal fall
arrest equipment with harnesses for
line-clearance tree trimming work (Exs.
0502, 0503). First, ULCC and TCIA
argued that, unlike line-clearance tree
trimmers, line workers take measures to
protect themselves from contact with
power lines below the aerial lift bucket.
For example, TCIA commented:
Through questioning of IBEW Panelists Jim
Tomaseski and Don Hartley (Hearing
Transcript, pages 1016–1019), we discovered
that it is the lineman’s typical practice to
insulate wires underneath the person in an
elevated work position in an aerial lift when
there is the possibility of the worker coming
within (including falling within) the
minimum approach distance. Obviously, it
effectively frees the lineman from concern of
their fall protection allowing them to drop
into the conductor(s). [I]nsulating the line is
infeasible or impractical for our crews since
they do not possess the tools or expertise to
implement it. [Ex. 0503]
Second, ULCC asserted that line
workers perform significantly less work
above power lines than line-clearance
tree trimmers, explaining:
Linemen usually work at the height of the
electric line; their work from above the line
is atypical—we estimate that less than 20%
of linemen work is from above the line. Thus,
the amount of linemen work [conducted]
from above an electric line is di minimis
[sic]. [Ex. 0502; emphasis included in
original]
First, with respect to fall arrest
equipment, OSHA does not consider
body harnesses to pose greater hazards
to line-clearance tree trimmers than
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body belts. The hazard to a worker from
being pulled into a chipper is easily
dismissed. OSHA acknowledges that
there are serious hazards associated
with operating chippers, including the
hazard that workers could be caught by
the chipper feed mechanism. NIOSH
published an article warning of hazards
associated with the operation of
chippers (see NIOSH Publication No.
99–145, ‘‘Hazard ID 8—Injury
Associated with Working Near or
Operating Wood Chippers;’’ Ex. 0481),
and that publication provides
recommendations to protect workers
against being caught in the feed
mechanism.112 These recommendations
include: (1) Having workers wear closefitting clothing and gloves, (2) having
workers wear trousers without cuffs,
and (3) ensuring that employees tuck in
their clothing. Consistent with these
recommendations, OSHA expects that
any hazards associated with using a
chipper while wearing a harness can be
avoided by requiring employees to
remove their harnesses before working
with the chipper. The tree trimming
industry commented that employees
might not want to take off their
harnesses before feeding brush into
chippers. (See, for example, Ex. 0502;
Tr. 616–617.) OSHA does not find that
argument persuasive. Employers can
avoid this concern altogether by having
these workers perform other groundbased work, such as moving the cut tree
branches near the chipper, while ground
workers, who are not wearing harnesses,
feed the branches into the chippers.
Second, OSHA does not consider the
risk of falling into a power line to be as
serious as the tree care industry
portrays. If an employee falls from an
aerial lift while using a personal fall
arrest system with a harness, contact
with a power line, though possible, is
not certain. Sometimes the employee
will not be working over the line. In
other situations, the line will be on one
side of the aerial lift bucket, but the
employee will fall out on the other side
where no conductors are present. In
addition, the line may be far enough
away that the employee does not reach
it during the fall. In any event, the
hazards associated with an employee
falling into a power line can be
reduced—or even removed altogether—
by using a shorter lanyard as suggested
by some rulemaking participants. (See,
for example, Ex. 0505; Tr. 694–695.) In
this regard, IBEW noted: ‘‘If . . . the
normal lanyard length [for a fall arrest
system] of 5 to 6 feet is too long, the
lanyard can be shortened to 3 or 4 feet,
112 This document is available at https://
www.cdc.gov/niosh/docs/99–145.
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thereby eliminating the anticipated
problems’’ (Ex. 0505). Noting that the
attachment point on a harness will be
farther from the anchorage on the boom
than is the attachment point on a body
belt, ULCC claimed that a 0.9-meter (3foot) lanyard was unworkable with a
body harness (Ex. 0502). OSHA is not
suggesting that a 0.9-meter lanyard with
a body harness is feasible, only that a
lanyard shorter than 1.8 meters (6 feet)
could be used to reduce the risk of
contact with a power line. A retractable
lanyard could be used to keep the length
of the lanyard as short as possible,
thereby reducing the risk even further.
Finally, the tree trimming
associations’ attempt to portray the
hazards of falling into power lines as
unique to their industry is flawed. The
evidence is clear from the comments of
employees who perform line work that
power line workers also work above
power lines and can fall into them. (See,
for example, Ex. 0505; Tr. 971.) In
addition, ULCC’s attempt to distinguish
line-clearance tree trimming work from
power line work on the grounds that
power line workers insulate the
conductors above which they are
working is unpersuasive. Like lineclearance tree trimmers, power line
workers often work above energized
power lines that have not been
insulated. The final rule does not
require insulation on conductors for a
power line worker maintaining the
minimum approach distance. In
addition, insulating the lines is not
always possible. According to
§ 1926.97(c)(2)(i) and Table E–4 of the
final rule, the highest maximum use
voltage for rubber insulating equipment,
such as rubber insulating line hose or
blankets, is 36 kilovolts. The maximum
use voltage for plastic guard equipment
is 72.5 kilovolts (Ex. 0073). Insulation is
not available above those voltages.
TCIA argued that insulating power
lines is not feasible or practical for lineclearance tree trimming crews (Ex.
0503). OSHA is not persuaded by this
argument. To the extent that it is the
practice of line workers to insulate
conductors beneath them, OSHA
concludes that this practice also
represents a feasible means of protecting
line-clearance tree trimmers from the
hazard of falling into the line. The
comment that line-clearance tree
trimmers are not currently being trained
in this practice is not relevant to
whether it is feasible. If necessary, a
line-clearance tree trimming employer
could have the electric utility install the
insulation or train line-clearance tree
trimmers so that they are qualified to
install insulation. In any event, the final
rule does not require insulation for line-
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20385
clearance tree trimmers; the final rule at
§ 1910.269(r)(1)(iii) simply requires
them to maintain the minimum
approach distance from power lines.
The use of insulation would simply be
one way for line-clearance tree trimming
employers to address their concern
about employees falling into power
lines while using personal fall arrest
systems.
The tree trimming industry did not
submit any comments directly
addressing the use of restraint systems,
which is the second compliance option
available to line-clearance tree trimming
employers. Instead, as a result of the
industry’s misunderstanding regarding
the applicability of the 0.6-meter (2-foot)
free-fall distance for work-positioning
systems (described earlier), it simply
argued that it would be impossible or
unsafe for employees working from an
aerial lift to use a 0.6-meter lanyard
with a body belt for their work. (See, for
example, Exs. 0174, 0200, 0419, 0502,
0503; Tr. 613–615, 756.)
Mr. Andrew Salvadore, representing
ULCC, testified as follows:
[W]e can’t do line clearance tree trimming
with a lanyard of two foot [sic] or less. There
are three reasons for this.
Reason No. 1: Line clearance tree trimmers
need to be able to reach from the four corners
of an aerial lift bucket to do their work
because [of the need] to maintain a minimum
approach distance from energized wires
different from linemen who can work right
next to the wires. We can’t get to the four
corners of the bucket with a two-foot or
shorter lanyard, typically anchored . . .
outside of the bucket on the boom. This
prevents us from reaching outside of the
bucket with our tools or extending from the
bucket. . . .
Reason 2: The two-foot limitation is also
unworkable because we usually work from
[an] aerial lift positioned above energized
conductors, reaching down to the tree
branches below adjacent to conductors using
insulated pole tools. This is different from
linemen who typically position their lift
buckets right next to the wire at arm’s length.
We lack the range of movement within the
bucket necessary to reach over the bucket
and down to the worksite because we would
be restrained to the side of the bucket closest
to the anchor. Relocation of an anchor is not
[an] easy fix because the anchor is required
to withstand a 5,000 pounds of force and
typically can’t be installed on the bucket . . .
because [of] the lack of [a] strong enough
anchoring point and because if the bucket
breaks off in a catastrophic incident the
worker goes down with the anchor attached
to the bucket [rather than] being suspended
by the lanyard attached to the boom.
The Third Reason: Our people may be
potentially yanked out of the bucket into
precisely the fall that is sought to be avoided
by the proposal because line clearance tree
trimmers routinely rotate and articulate their
lift buckets in ways that would exceed the
distance of a short lanyard. . . . [This
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exposes] the worker to being yanked out of
the bucket by the short lanyard when the
range of articulation of the bucket exceeds
the short length of the lanyard. [Tr. 613–615]
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To address these problems, the tree care
industry recommended that OSHA
permit the use of a 0.9-meter (3-foot)
shock-absorbing lanyard with a body
belt. (See, for example, Exs. 0174, 0200,
0502, 0503; Tr. 615—616, 759—760.)
The industry proposed a 408-kilogram
(900-pound) limitation on fall arrest
forces, presumably to remove hazards
associated with concentrated fall arrest
forces in falls into body belts (id.).
As noted earlier, the tree care industry
misinterpreted its compliance options
under the proposed rule. For work from
an aerial lift, there are only two options:
(1) Fall arrest equipment and (2) a fall
restraint system. Restraint systems do
not permit any free fall. An acceptable
restraint system for an aerial lift would
prevent an employee from falling out of
the lift and from being catapulted from
the lift (for example, if the vehicle
supporting the aerial lift was struck by
a vehicle or if a large tree section struck
the boom). Body belts are permitted as
part of a restraint system; however, a
system rigged to allow an employee to
free fall even 0.6 meters (2 feet) would
not be acceptable as a restraint system.
The system proposed by the tree care
industry, namely a body belt connected
to a 0.9-meter (3-foot) lanyard attached
to an anchorage on the boom of an aerial
lift, would not prevent the employee
from falling out of or being catapulted
from an aerial lift. Therefore, it would
not be acceptable as a restraint system.
Moreover, with a body belt instead of
a harness, the system proposed by the
tree care industry would not be an
acceptable fall arrest system. Even if it
provides sufficient protection to
employees against concentrated fall
arrest forces, it does not address the
other two significant hazards associated
with falling into body belts, that is,
falling out of the body belt and
sustaining further injury during
suspension.113
113 Paragraph (d)(16) of § 1926.502 requires a
personal fall arrest system to be rigged so that the
employee cannot free fall more than 6 feet (1.8
meters) nor contact any lower level. The Agency
notes that the lanyard may need to be shorter than
the maximum free-fall distance. This is the case for
aerial lift work. The anchorage point on the boom
of an aerial lift may be below the attachment point
on the body belt or harness. As a result, the
employee could free fall a distance equal to twice
the length of the lanyard if he or she is ejected or
catapulted from the aerial lift, as can happen when
a vehicle strikes the aerial lift truck or a falling
object, such as a tree branch, strikes the boom. This
is not an unlikely event as several accidents in the
record demonstrate (Ex. 0003; these three accidents
can be viewed at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=14507743&
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The tree care industry asserted that
OSHA has not demonstrated that using
body belts in personal fall arrest systems
in aerial lifts poses hazards to lineclearance tree trimmers. (See, for
example, Exs. 0174, 0200, 0502, 0503;
Tr. 613, 758–759.) TCIA made this point
as follows:
protection. [Ex. 0174; emphasis included in
original]
Preliminarily, there is NO showing in the
subject notice of rule making that . . .
allowing a body belt and lanyard for fall
protection from aerial devices . . . creates a
risk which merits modification of existing
practice. It is our industry’s experience that
line clearance tree trimmers are not being
injured by virtue of using body belts (OSHA
cites no evidence, nor contrary evidence of
any such bucket fall hazard or hazard from
body belt lanyards over two feet long in line
clearance tree trimming), and that lack of
compliance with PPE use requirements is
directly proportional to how hard or
uncomfortable the PPE is to use. Between
1984 and 2002, there were 34 OSHArecorded fatalities in Tree Trimming (SIC
0783) involving aerial device operators and
falls. The details of these accidents illustrate
where the greatest problems lie:
• 23 of 34 fatalities were caused by
catastrophic mechanical failures of some part
of the aerial device that slammed the victim
to the ground from considerable height. Fall
protection, or lack of it, was not a factor in
these fatalities.
• 5 of 34 fatalities were caused by a tree
or limb striking the aerial lift boom, again
causing failure of the aerial device. Again,
fall protection was not a factor.
• 6 of 34 fatalities were caused by
unsecured falls from the aerial device, and
probably would have been prevented by the
use of any means of fall protection.
At a recent meeting of the Tree Care
Industry Association Safety Committee (a
tree care industry trade association), with the
safety directors of 20 of the largest tree care
companies representing well over 60,000 tree
care employees present, a survey was taken
as to whether these companies had any
experience with aerial lift operators being
injured from secured falls out of buckets.
None did. For them, the more profound
problem was the operator who disobeyed
company policy and failed to wear any fall
In its posthearing comments, ULCC
further argued that the one accident
OSHA described, in which an employee
slipped out of a body belt, occurred to
a line worker, not a line-clearance tree
trimmer, and that this single accident
‘‘is statistically insignificant,
insufficiently documented on the
record, and in no way probative of any
problem of line clearance tree trimmers
falling from aerial lifts’’ (Ex. 0502).
ULCC further suggested that OSHA’s
proposal ignored the suspension-trauma
risk associated with full body harnesses
(Exs. 0481, 0502). (OSHA describes the
hazards related to prolonged suspension
in fall protection equipment later in this
section of the preamble.)
OSHA rejects these assertions. OSHA
closely examined issues related to the
use of body belts in arresting falls in its
Subpart M rulemaking (59 FR 40702–
40703). In that rulemaking, the Agency
concluded that ‘‘evidence in the record
clearly demonstrates that employees
who fall while wearing a body belt are
not afforded the level of protection they
would be if the fall occurred while the
employee was wearing a full body
harness’’ (59 FR 40703). In addition, the
Agency pointed to ‘‘evidence of injuries
resulting from the use of body belts’’ in
fall arrest systems (id.). Also, as
mentioned by ULCC, there is evidence
in this rulemaking of an incident in
which an employee, working from an
aerial lift while wearing a body belt in
a fall arrest system, slipped from the
belt in a fall (Ex. 0003 114). Contrary to
the tree care industry’s suggestion,
OSHA need not show that injuries are
presently occurring to line-clearance
tree trimmers because of falls into body
belts; it is sufficient that the Agency
found that tree trimming employees are
exposed to a significant risk of injury
under the existing standard and that the
final rule will substantially reduce that
risk. (See Section II.D, Significant Risk
and Reduction in Risk, earlier in this
preamble, for OSHA’s response to the
argument that the Agency is required to
demonstrate a significant risk for each of
the hazards addressed by this
rulemaking.) ULCC’s own analysis
confirms that line-clearance tree
trimmers are exposed to fall hazards
(Ex. 0174). Nearly 18 percent of falls
from aerial lifts were of the type that, if
the employee had been wearing a body
belt in a personal fall arrest system, he
or she would have been exposed to the
serious hazards, described earlier, that
id=953869&id=14333157). Thus, the tree industry’s
recommended lanyard length could result in a free
fall of 1.8 meters (6 feet).
114 The description of this accident is available at:
https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=170155857.
The only fall protection issue arising in
aerial lifts is failure to use any form of fall
protection—an unsafe and non-compliant
behavior that the industry must strive to
eliminate. Similarly, if operators in the past
have worn body belts incorrectly, causing the
equipment to not deliver the level of
protection it should have, then there is a
behavioral issue to address in training.
It is our industry’s experience that workers
are not being injured by virtue of using body
belts . . . and that non-compliance with PPE
use requirements is directly proportional to
how hard or uncomfortable the PPE is to use.
[Ex. 0200; emphasis included in original]
ULCC had similar comments:
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are associated with using body belts in
fall arrest systems (id.).
The Agency acknowledges the
suspension risk from body harnesses
identified by ULCC. When an employee
is suspended in a body belt or harness,
a number of adverse medical effects can
occur, including upper or lower
extremity numbness; abdominal,
shoulder, or groin pain; respiratory
distress; nausea; dizziness; and
arrhythmias (Ex. 0088). At least one of
the adverse effects, orthostatic
incompetence, can lead to death (Ex.
0481). It is because of these hazards that
§ 1926.502(d)(20) in Subpart M requires
the employer to provide for prompt
rescue of employees in the event of a
fall or to assure that employees are able
to rescue themselves. In any event, the
hazards associated with prolonged
suspension in a body belt are
substantially more severe than the
hazards associated with suspension in a
harness. In 1985, the U.S. Technical
Advisory Group on Personal Equipment
for Protection Against Falling stated, in
comments on another OSHA
rulemaking: ‘‘The length of time which
a fallen person can tolerate suspension
in a body belt is measured in a very few
minutes under the most favorable
conditions’’ (Ex. 0084). In addition, a
1984 U.S. Air Force literature review
recounted one study that found that
‘‘two subjects evaluated in . . . waist
belt[s] with shoulder straps tolerated
suspension for 1 min 21 sec and 3 min’’
(Ex. 0088).115 That same study showed
that subjects suspended in full body
harnesses could tolerate suspension for
approximately 20 to 30 minutes (id.).
The tree care industry commented
that, to the extent injuries are occurring,
they are caused by the failure of
employees to use any fall protection,
rather than by the use of body belts.
(See, for example, Exs. 0174, 0200.) This
argument supports, rather than
undermines, a requirement for
harnesses in personal fall arrest systems.
To the extent better enforcement of fall
protection requirements by employers is
a critical component of protecting
employees in aerial lifts, harnesses are
preferable to body belts. It is not always
possible to detect from the ground
whether an employee is wearing a body
belt, but it is relatively easy to
determine if an employee is wearing a
body harness (Tr. 972–973). If
employees initially resist the use of
body harnesses, as suggested by some
commenters (see, for example, Exs.
115 Hearon, B.F., Brinkley, J.W., ‘‘Fall Arrest and
Post-Fall Suspension: Literature Review and
Directions for Further Research,’’ AFAMRL–TR–84–
021, April 1984.
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0174, 0200, 0219), employers must be
proactive in communicating the need
for, and ensuring the use of, the
required equipment.
The Agency concludes that the use of
a 0.9-meter shock-absorbing lanyard
with a body belt, as proposed by the tree
trimming industry, is not an adequate
substitute for the use of a harness in a
fall arrest system. OSHA has not been
persuaded to abandon its finding in the
Subpart M rulemaking that body belts
present unacceptable risks in fall arrest
situations and should be prohibited as
components of fall arrest equipment.
OSHA is adopting in the final rule the
requirement proposed in paragraph
(b)(1) that personal fall arrest equipment
meet Subpart M of Part 1926. This
provision appears in final
§ 1926.954(b)(1)(i).
ULCC noted what it perceived as an
implied, but unstated, revision in the
proposal to the provisions contained in
the general industry aerial lift standard
(§ 1910.67(c)(2)(v)) requiring employees
working in aerial lifts to use body belts
and lanyards. (See, for example, Ex.
0174.)
In the preamble to the proposal,
OSHA explained that it was relying on
the provisions in the aerial lift standards
to establish the employer’s duty to
provide fall protection for employees,
but that Subpart M would govern the
criteria fall arrest equipment must meet
(70 FR 34850). In other words, for work
covered by this rule, body belts would
not be permitted in personal fall arrest
systems. The ULCC commented:
‘‘OSHA’s suggestion that [the aerial lift
standard] describes only the ‘duty’ to
use fall protection rather than the kind
of fall protection, respectfully, is a
makeweight’’ (Ex. 0502).
In light of ULCC’s comments, the
Agency is concerned that some
employers reading the final rule may
mistakenly assume that the body belts
required by §§ 1910.67(c)(2)(v) and
1926.453(b)(2)(v) remain acceptable for
use in personal fall arrest systems. In
addition, the Agency wants to make it
clear in the final rule that workpositioning equipment is unacceptable
from the horizontal working surface of
an aerial lift. Employees working from
aerial lifts covered by the final rule must
be protected using either a fall restraint
system or a personal fall arrest system.
Therefore, OSHA is adding a provision
in final §§ 1910.269(g)(2)(iv)(C)(1) and
1926.954(b)(3)(iii)(A) providing that
employees working from aerial lifts be
protected with a fall restraint system or
a personal fall arrest system and that the
provisions of the aerial lift standards
requiring the use of body belts and
lanyards do not apply. This provision
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20387
clearly states the requirement contained
in the proposal. As a consequence of
this change, the final rule does not
include the text in Note 1 to proposed
§ 1910.269(g)(2)(iii)(C) and Note 1 to
proposed § 1926.954(b)(3)(iii) referring
to fall protection for aerial lifts or
referencing the general industry and
construction standards on aerial lifts.
(The corresponding notes in the final
rule are Note 1 to
§ 1910.269(g)(2)(iv)(C)(2) and
(g)(2)(iv)(C)(3) and Note 1 to
§ 1926.954(b)(3)(iii)(B) and (b)(3)(iii)(C).)
OSHA is adopting revised
requirements for work-positioning
equipment in § 1926.954(b)(2).116
Section 1926.959 of existing Subpart V
contains requirements for body belts,
safety straps,117 and lanyards.118 This
equipment was traditionally used as
both work-positioning equipment and
fall arrest equipment in the maintenance
and construction of electric power
transmission and distribution
installations. However, fall arrest
equipment and work-positioning
equipment present significant
differences in the way they are used and
in the forces they place on an
employee’s body. With fall arrest
equipment, an employee has freedom of
movement within an area restricted by
the length of the lanyard or other device
connecting the employee to the
anchorage. In contrast, and as explained
earlier, work-positioning equipment is
used on a vertical surface to support an
employee in position while he or she
works. The employee ‘‘leans’’ into this
equipment so that he or she can work
with both hands free. If a fall occurs
while an employee is wearing fall arrest
equipment, the employee will free fall
up to 1.8 meters (6 feet) before the slack
is removed and the equipment begins to
arrest the fall. In this case, the fall arrest
forces can be high, and they need to be
spread over a relatively large area of the
116 In § 1910.269(g)(2)(ii), OSHA proposed to
require body belts and positioning straps for work
positioning to meet § 1926.954(b)(2). The final rule
duplicates the requirements of § 1926.954(b)(2) in
§ 1910.269(g)(2)(iii) rather than referencing them.
117 ‘‘Safety straps’’ is an older, deprecated term
for ‘‘positioning straps.’’
118 Existing § 1926.500(a)(3)(iii) states that
additional performance requirements for personal
climbing equipment, lineman’s body belts, safety
straps, and lanyards are provided in subpart V.
OSHA is revising the language in this provision to
make it consistent with the terms used in final
Subpart V. Furthermore, because the Agency is
adopting, in subpart V, an additional requirement
for fall arrest equipment used by employees
exposed to electric arcs (as described earlier in this
section of the preamble), OSHA is adding fall arrest
equipment to the list of equipment in
§ 1926.500(a)(3)(iii). As revised, § 1926.500(a)(3)(iii)
states that additional performance requirements for
fall arrest and work-positioning equipment are
provided in Subpart V.
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body to avoid injury to the employee.
Additionally, the velocity at which an
employee falls can reach up to 6.1
meters per second (20 feet per second).
Work-positioning equipment is
normally used to prevent a fall from
occurring in the first place. If the
employee slips and if the workpositioning equipment is anchored, the
employee will only fall a short distance
(no more than 0.6 meters (2 feet) under
paragraph (b)(3)(iv) of final § 1926.954).
This distance limits the forces on the
employee and the maximum velocity of
a fall. Additionally, because of the way
the equipment is used, the employee
should not be free falling. Instead, the
work-positioning equipment will be
exerting some force on the employee to
stop the fall, thereby further limiting the
maximum force and velocity. As long as
the employee is working on a vertical
surface, the chance of an employee
using work-positioning equipment
falling out of, or being suspended at the
waist in, a body belt is extremely low.
In the final rule, OSHA is applying
requirements to personal fall arrest
systems that differ from the
requirements that apply to workpositioning equipment. As discussed
previously, personal fall arrest systems
must meet subpart M of part 1926, as
required by paragraph (b)(1)(i),
supplemented by the requirement in
final paragraph (b)(1)(ii) that the
equipment withstand exposure to
electric arcs. Work-positioning
equipment must meet the requirements
contained in paragraph (b)(2) of the final
rule. Employers engaged in electric
power transmission and distribution
work may use the same equipment for
fall arrest and for work positioning
provided the equipment meets both sets
of requirements. In fact, as noted in the
preamble to the proposal, several
manufacturers market combination body
harness-body belt equipment, which can
be used as fall arrest systems by
employees working on horizontal
surfaces or as work-positioning systems
supporting employees working on
vertical surfaces (70 FR 34850).
Paragraph (b)(2) of the final rule is
based on existing § 1926.959 and ASTM
F887–04, Standard Specifications for
Personal Climbing Equipment, which
was the latest edition of the national
consensus standard applicable to workpositioning equipment when OSHA
developed the proposed rule (Ex. 0055).
Although OSHA is adopting
requirements derived from the ASTM
standard, the final rule is written in
performance-oriented terms. Detailed
specifications contained in the ASTM
standard, which do not directly impact
the safety of employees, were not
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included in the final rule. The Agency
believes that this approach will retain
the protection for employees afforded by
the ASTM standard, while giving
employers flexibility in meeting the
OSHA standard and accommodating
future changes in the ASTM standard
without needing to change the OSHA
standard. This is similar to the approach
OSHA took in final § 1926.97, discussed
previously.
While the ASTM standard does not
cover lanyards, paragraph (b)(2), as
proposed, would have applied many of
the requirements based on the ASTM
standard to lanyards. Existing
§ 1926.959 imposes the same basic
requirements on lanyards.
OSHA requested comment on
whether any of the proposed
requirements for work-positioning
equipment should not be applicable to
lanyards. Some commenters supported
the Agency’s proposal. (See, for
example, Exs. 0211, 0230.) For instance,
IBEW stated:
[L]anyards used for fall protection for
electric power transmission and distribution
work [already] meet the requirements of
ASTM F887–04. Therefore these
requirements, as proposed, should be
applicable to lanyards used for work
positioning equipment. [Ex. 0230]
However, Buckingham Manufacturing
Company, a manufacturer of workpositioning equipment used by line
workers, opposed the application of
some of the proposed requirements for
work-positioning equipment to
lanyards:
Buckingham Mfg. recommends including a
section on lanyards to remove requirements
outlined in the referenced sections that are
not applicable to lanyards such as: (b)(2)(vii)
and including at least criteria such as
strength requirements for the rope or
webbing used to manufacture . . . a lanyard,
the minimum number of rope tucks for rope
lanyards, the length of stitching for turnover
at ends of web lanyards, stitching used be of
a contrasting color to facilitate visual
inspection, etc. [Ex. 0199]
ASTM F887–04 refers to the straps
used with work-positioning equipment
as ‘‘positioning straps,’’ not lanyards.119
That consensus standard uses the term
‘‘lanyard’’ only with respect to personal
fall arrest equipment. In addition,
subpart M uses the term ‘‘lanyard’’ only
in the requirements applicable to
personal fall arrest systems in
§ 1926.502(d). However, existing
§ 1926.959 applies to ‘‘body belts, safety
straps, and lanyards’’ used for either
119 ASTM F887–12e1 uses the term ‘‘adjustable
positioning lanyards’’ for equipment used as part of
certain positioning devices. OSHA treats these
lanyards as ‘‘positioning straps’’ under the final
rule.
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work positioning or fall arrest. Because
the term ‘‘lanyard’’ is most typically
used with reference to fall arrest
equipment, OSHA is concerned that
using that term in requirements for
work-positioning equipment could lead
employers or employees to believe that
work-positioning equipment is
acceptable for use in fall arrest
situations, for example, when an
employee is working from a horizontal
surface. For these reasons, OSHA
decided to use the term ‘‘positioning
strap’’ instead of lanyard in final
paragraph (b)(2) to describe the strap
used to connect a body belt to an
anchorage in work-positioning
equipment. Thus, any strap used with
work-positioning equipment is a
‘‘positioning strap’’ for the purposes of
paragraph (b)(2). This language also
should address Buckingham
Manufacturing’s concerns that some of
the proposed requirements were
inapplicable to lanyards. The Agency
believes that Buckingham
Manufacturing’s comment was referring
to lanyards used with personal fall
arrest systems, which OSHA recognizes
may not meet all of the requirements for
positioning straps in final
§ 1926.954(b)(2). Paragraph (b)(2)(vii)
contains specifications for positioning
straps that are essential to electric
power generation, transmission, and
distribution work, including
requirements for electrical performance,
strength, and flame resistance (Ex.
0055). Lanyards, which are used with
personal fall arrest systems, have to
meet appropriate strength and, if
necessary, arc-resistance requirements
under subpart M and final
§ 1926.954(b)(1)(ii).
Paragraph (b)(2)(i), which is being
adopted without substantive change
from the proposal, requires hardware for
body belts and positioning straps to be
made from drop-forged steel, pressed
steel, formed steel, or equivalent
material. This hardware also must have
a corrosion-resistant finish. Surfaces
must be smooth and free of sharp edges.
These requirements ensure that the
hardware is durable, strong enough to
withstand the forces likely to be
imposed, and free of sharp edges that
could damage other parts of the workpositioning equipment. These
requirements are equivalent to existing
§ 1926.959(a)(1), except that the existing
standard does not permit hardware to be
made of any material other than dropforged or pressed steel. Although ASTM
F887–04 requires hardware to be made
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of drop-forged steel,120 OSHA explained
in the preamble to the proposal that,
while the drop-forged steel process
produces hardware that more uniformly
meets the required strength criteria and
will retain its strength over a longer
period than pressed or formed steel, it
is possible for other processes to
produce hardware that is equivalent in
terms of strength and durability (70 FR
34851). Paragraphs (d)(1) and (e)(3) of
§ 1926.502 already permit ‘‘connectors’’
(that is, ‘‘hardware’’ as that term is used
in this final rule) to be made of
materials other than drop-forged or
pressed steel.
OSHA invited comments on whether
alternative materials would provide
adequate safety to employees. Most
commenters responding to this issue
supported the proposed language
accepting the use of equivalent
materials. (See, for example, Exs. 0126,
0162, 0173, 0175, 0186, 0230.) For
instance, Ms. Salud Layton of the
Virginia, Maryland & Delaware
Association of Electric Cooperatives
commented:
We support the flexibility OSHA [is]
offering in this area. Allowing hardware to be
made of material other than drop-forged or
pressed steel allows for potential alternatives
to be evaluated for use. Other material,
however, must meet the strength and
durability criteria of drop-forged or pressed
steel materials. [Ex. 0175]
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Other commenters supported the
proposal because it would permit the
use of alternative materials that might
be developed in the future (Exs. 0162,
0186, 0230). Mr. Daniel Shipp with
ISEA commented that the ‘‘use of nonferrous materials, including high-tensile
aluminum with [a] protective anodize
coating, is common’’ and noted that
there are ‘‘criteria [available] for
evaluating the equivalence between
forged alloy steel and other materials’’
(Ex. 0211).
Although OSHA received no outright
opposition to the proposal, ASTM
Committee F18 on Electrical Protective
Equipment for Workers, the committee
responsible for developing ASTM F887,
submitted the following statement from
Mr. Hans Nichols, P.E., Metallurgical
Consulting:
My opinion is that forgings are superior to
stampings. The principal advantage of
forgings is control of grain direction to match
the part geometry. The grain direction of a
stamping will be oriented transverse to the
part in some areas. Since the mechanical
properties, i.e.—yield strength and impact
strength, are lower in the transverse
120 The current edition of this standard, ASTM
F887–12e1, also requires hardware to be made from
drop-forged steel in Section 15.4.1.1.
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direction, this area of the part would be a
weak point. [Ex. 0148]
OSHA agrees that some materials
have advantages over others and expects
that manufacturers typically base their
design decisions on factors such as
these. However, the fact that forgings
may result in more uniform strength
throughout a material than stampings is
not relevant to the overall strength of
hardware. It is the area of least strength
that determines whether hardware has
sufficient overall strength, and the
design-test requirements in the final
rule (discussed later in this section of
the preamble) ensure that hardware, and
the entire work-positioning system, are
sufficiently strong. In other words, the
testing requirements in the rule ensure
that the weakest part of the weakest
piece of the system will not fail under
conditions likely to be encountered
during use. In addition, the final rule
requires that the hardware be made of
material that has strength and durability
equivalent to that of drop-forged,
pressed, or formed steel, materials used
successfully for work-positioning
equipment for decades. Therefore,
OSHA is including paragraph (b)(2)(i) in
the final rule substantially as proposed.
Paragraph (b)(2)(ii), which is being
adopted without substantive change
from the proposal, requires buckles to
be capable of withstanding an 8.9kilonewton (2,000-pound-force) tension
test with a maximum permanent
deformation no greater than 0.4
millimeters (0.0156 inches). This
requirement, which also can be found in
existing § 1926.959(a)(2), will ensure
that buckles do not fail if a fall occurs.
Paragraph (b)(2)(iii), which is being
adopted without substantive change
from the proposal, requires that D rings
be capable of withstanding a 22kilonewton (5,000-pound-force) tensile
test without cracking or breaking. (A D
ring is a metal ring in the shape of a
‘‘D.’’ See Figure 2, which shows a
snaphook and a D ring.) This provision,
which is equivalent to existing
§ 1926.959(a)(3), will ensure that D rings
do not fail if a fall occurs.
Paragraph (b)(2)(iv), which is being
adopted without substantive change
from the proposal, is equivalent to
existing § 1926.959(a)(4) and requires
snaphooks to be capable of withstanding
a 22-kilonewton (5,000-pound-force)
tension test without failure. A note
following this provision indicates that
distortion of the snaphook sufficient to
release the keeper is considered to be
tensile failure. The language of the note
in the final rule was revised from the
proposal to make it clear that such
distortion is only one form of failure.
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20389
The snaphook breaking completely is a
more obvious failure not mentioned in
the note.
Paragraph (b)(2)(v), which is being
adopted without change from the
proposal, prohibits leather or leather
substitutes from being used alone as a
load-bearing component of a body-belt
and positioning-strap assembly. This is
a new requirement for Subpart V and
was derived from ASTM F887–04,
Sections 14.2.1 and 15.2.1.121 The
requirement is necessary because
leather and leather substitutes do not
retain their strength as they age. Because
this loss in strength is not always easy
to detect by visual inspection, it can
lead to failure under fall conditions.
Paragraph (b)(2)(vi), which is being
adopted without substantive change
from the proposal, requires that plied
fabric used in positioning straps and in
load-bearing portions of body belts be
constructed so that no raw edges are
exposed and the plies do not separate.
This new requirement, which also is
based on ASTM F887–04, in this
instance, Sections 14.2.2 and 15.2.2,
will prevent plied fabric from
separating, which could cause it to fail
under fall conditions.122
Although work-positioning
equipment used in electric power
transmission and distribution work is
not to be used as insulation from live
parts, positioning straps could come
into accidental contact with live parts
while an employee is working. Thus,
OSHA deems it important for this
equipment to provide a specified level
of insulation. Accordingly, the Agency
proposed, in paragraphs (b)(2)(vii)(A)
and (b)(2)(vii)(B), to require positioning
straps to be capable of passing dielectric
and leakage current tests.123 Similar
requirements are found in existing
§ 1926.959(b)(1). The voltages listed in
the proposed paragraphs were
alternating current. A note following
proposed paragraph (b)(2)(vii)(B)
indicated that equivalent direct current
tests also would be acceptable.
In the preamble to the proposed rule,
OSHA explained that ASTM F887–04
did not require positioning straps to
pass a withstand-voltage test (70 FR
121 These requirements are also contained in the
latest edition, ASTM F887–12e1, in Sections 14.2.1
and 15.2.1.1.
122 These requirements are also contained in the
latest edition, ASTM F887–12e1, in Sections 14.2.2
and 15.2.1.2.
123 The dielectric and leakage-current tests
required by these paragraphs involve attaching
electrodes to the fall protection equipment,
applying a test voltage across the electrodes, and
checking for deterioration (in the case of the
dielectric test) or measuring leakage current (in the
case of the leakage-current test). ASTM F887–12e1
includes test methods for these two tests.
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34851). Instead, the consensus standard
stated in a note that the fabric used in
the positioning straps must pass a
withstand-voltage test. The Agency
invited comment on whether
performing electrical tests on
positioning straps is necessary for
employee safety in electric transmission
and distribution work (that is, whether
the requirements proposed in
paragraphs (b)(2)(vii)(A) and
(b)(2)(vii)(B) were necessary).124 A
number of commenters responded to
this question. Some commenters
supported OSHA’s proposal. (See, for
example, Exs. 0148, 0230.) For instance,
IBEW explained:
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Positioning straps should offer a minimum
level of insulation in the event [the] strap
comes in contact with energized parts. The
manufacturing specifications from ASTM
F887–04 do not ensure the positioning strap
actually offers any level of insulation. As
stated in the proposal, the ASTM
requirements only require the fabric used to
make the strap be tested for leakage current.
Other products used [in] the manufacture of
the strap could . . . jeopardize the electrical
[insulation] integrity of the fabric. Therefore,
the leakage current of the finished product
will not be known without a separate test.
[Ex. 0230]
ASTM commented that ‘‘requirements
in ASTM F887 04 for leakage current
and withstand testing of the positioning
strap material in Sections 15.3.1 and
15.3.1—Note 2 are adequate for the
performance of the positioning strap’’
(Ex. 0148). The organization
recommended that the ASTM language
‘‘be repeated in the Final 1926.954, or
incorporated by reference’’ (id.).
Other commenters did not see a need
to perform electrical tests on positioning
straps. (See, for example, Exs. 0162,
0173, 0186, 0219.) For instance, Mr.
Anthony Ahern with Ohio Rural
Electric Cooperatives argued: ‘‘Given the
environment these devices will be used
in, within 5 minutes of being used the
first time they will probably have
enough dirt and wood preservative
ground into them that they couldn’t
pass such a test again’’ (Ex. 0186). He
also noted that this equipment has been
in service for years and he is not aware
of any accidents that have occurred due
to the breakdown of a positioning strap
(id.). Mr. Allen Oracion with Energy
United EMC maintained that
positioning straps will be separated
from energized parts by at least the
124 The preamble to the proposal asked
specifically about the withstand test requirement
proposed in paragraph (b)(2)(vii)(A); however, most
commenters responded to the question of whether
there is a need to perform electrical tests on
positioning straps (the withstand test and the
leakage test proposed in paragraph (b)(2)(vii)(B)).
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minimum approach distance, making
withstand tests unnecessary (Ex. 0219).
OSHA believes that requiring
positioning straps to be capable of
passing the electrical tests in proposed
§ 1926.954(b)(2)(vii)(A) and (b)(2)(vii)(B)
will provide an additional measure of
protection to employees if a conductor
or other energized part slips and lands
on the strap or if the strap slips from the
employee’s hand and lands on an
energized part. In response to Mr.
Oracion’s comment, the Agency notes
that the minimum approach distance
will not always protect employees
exposed to electric-shock hazards. For
example, minimum approach distances
do not apply to conductors on which
work is being performed by employees
using rubber insulating gloves (as
explained under the discussion of
§ 1926.960(c)(1) of the final rule). The
proposed withstand- and leakage-testing
requirements will confirm that the
fabric used in the manufacture of the
strap will provide insulation from
electrical contact and that the
manufacturing process that created the
strap did not compromise the fabric’s
insulating properties. Although the
equipment may become contaminated
during use, as noted by Mr. Ahern, the
inspection requirements in
§ 1926.954(b)(3)(i) of the final rule
(discussed later in this section of the
preamble) will ensure that any
contamination that can affect the
insulating properties of the equipment
will be identified and removed. In
addition, any contamination will
normally be on the portion of the
positioning strap in contact with a pole;
the remaining portion of the strap will
still provide a measure of protection.
The testing requirements in final
paragraphs (b)(2)(vii)(A) and
(b)(2)(vii)(B) are also equivalent to the
tests required by ASTM F887–12e1
(Section 15.3.1 and Note 2). It is not
clear why ASTM included the
requirement that positioning straps pass
a withstand test in a note rather than in
the rule itself. OSHA is including the
requirement that positioning straps be
capable of passing a withstand test in
the text of final § 1926.954(b)(2)(vii)(A)
to make it clear that this provision is
mandatory. The Agency believes that
straps currently being manufactured and
used usually meet the final provisions.
There is no evidence in the rulemaking
record that current positioning straps do
not meet these requirements. Therefore,
OSHA is including paragraphs
(b)(2)(vii)(A) and (b)(2)(vii)(B) in the
final rule as proposed.
Paragraphs (b)(2)(vii)(C) and
(b)(2)(vii)(D), which are being adopted
without substantive change from the
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proposal, contain new requirements for
positioning straps to be capable of
passing tension tests and buckle-tear
tests. These tests are based on ASTM
F887–04, sections 15.3.2 and 15.3.3, and
will ensure that individual parts of
positioning straps have adequate
strength and will not fail during a
fall.125
Paragraph (b)(2)(vii)(E) requires
positioning straps to be capable of
passing a flammability test (described in
Table V–1). This requirement, and the
test in Table V–1, are based on ASTM
F887–04, Section 15.3.4.126 If an electric
arc occurs while an employee is
working, the work-positioning
equipment must be capable of
supporting the employee in case he or
she loses consciousness. It is
particularly important for the
positioning strap to be resistant to
igniting, because, once ignited, it would
quickly lose its strength and fail.
Mr. Pat McAlister with Henry County
REMC questioned the ‘‘value in the
proposed arc testing requirement’’
because his company was ‘‘not aware of
any situation where exposure to thermal
energy has contributed to failure of’’
positioning straps (Ex. 0210).
OSHA responds that, although
paragraph (b)(2)(vii)(E) will help ensure
that positioning straps do not fail if an
electric arc occurs, the standard just
requires positioning straps to be capable
of passing a flammability test; the
standard does not require electric-arc
testing. As noted later in the discussion
of § 1926.960(g) of the final rule, electric
power generation, transmission, and
distribution work exposes employees to
hazards from electric arcs. Paragraph
(b)(2)(vii)(E) of § 1926.954 protects
against some of those hazards, including
ignition of the positioning strap, which
could lead to failure of the strap and
burns to the employee. ASTM F887 has
required positioning straps to be capable
of passing a flammability test since
1988, so the Agency is not surprised
that Mr. McAlister is not aware of
failures of positioning straps in electricarc exposures. Having ASTM adopt a
requirement for positioning straps to
pass a flammability test is evidence that
the consensus of industry opinion is
that such testing is necessary. Therefore,
OSHA is including paragraph
(b)(2)(vii)(E) in the final rule as
proposed. (OSHA, however, has made
nonsubstantive, clarifying changes to
final Table V–1.)
125 These requirements are also contained in the
latest edition, ASTM F887–12e1, in Section 15.3.2
and 15.3.3.
126 This requirement is also contained in the
latest edition, ASTM F887–12e1, in Section 15.3.4.
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Paragraph (b)(2)(viii), which is being
adopted without substantive change
from the proposal, requires the cushion
part of a body belt to be at least 76
millimeters (3 inches) wide, with no
exposed rivets on the inside. This
requirement is equivalent to existing
§ 1926.959(b)(2)(i) and (ii).
Existing § 1926.959(b)(2)(iii), which
requires the cushion part of the body
belt to be at least 0.15625 inches thick
if made of leather, was omitted from the
final rule. The strength of the body belt
assembly, which this existing provision
addresses, is now adequately addressed
by the performance-based strength
criteria specified in final
§ 1926.954(b)(2)(xii) (discussed later in
this section of the preamble).
Additionally, as noted previously, loadbearing portions of the body belt may no
longer be constructed of leather alone
under paragraph (b)(2)(v) of the final
rule.
Paragraph (b)(2)(ix), which is being
adopted without substantive change
from the proposal, requires that tool
loops on a body belt be situated so that
the 100 millimeters (4 inches) at the
center of the back of the body belt
(measured from D ring to D ring) are free
of tool loops and other attachments.
OSHA based this requirement on ASTM
F887–04, Section 14.4.3, which is
similar to existing § 1926.959(b)(3). This
requirement will prevent spine injuries
to employees who fall onto their backs
while wearing a body belt, which could
happen to an employee walking on the
ground before or after climbing a pole.
Existing § 1926.959(b)(2)(iv) requires
body belts to contain pocket tabs for
attaching tool pockets. ASTM F887–04
also contained a requirement that body
belts have pocket tabs. In the proposal,
OSHA stated that it did not consider
provisions regarding pocket tabs to be
necessary for the protection of
employees; the Agency believed that
these requirements ensured that body
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belts were suitable as tool belts, but did
not contribute significantly to the safety
of employees (70 FR 34851).
ASTM Committee F18 on Electrical
Protective Equipment for Workers
clarified the purpose of the
requirements for pocket tabs in the
consensus standard as follows:
[Pocket tabs are] addressed in ASTM F887–
04, Section 14.4.1[127] as follows: ‘‘The belt
shall have pocket tabs extending at least 11⁄2″
(3.8 cm) down, and with the point of
attachment at least 3 in. (7.6 cm) back of the
inside of the circle dee rings on each side for
the attachment of pliers or tool pockets. On
shifting dee belts, the measurement for
pocket tabs shall be taken when the dee ring
section is centered.’’
*
*
*
*
*
The primary reason for the specific
placement of these pocket tabs is to assist in
eliminating the interference of tools being
carried on the belt with the proper
engagement of a positioning strap snaphook
into the body belt dee ring.
Therefore, this detail is important for the
safety of employees using these body belts.
[Ex. 0148]
The committee recommended that
OSHA either adopt the ASTM language
or incorporate it by reference.
OSHA does not believe that pocket
tabs are a hazard. The tabs are flush
with the body belt and extend down
from it. They do not interfere with the
attachment of snaphooks to the D rings.
OSHA agrees that tool pockets fastened
to the tabs, or the tools in those pockets,
could interfere under certain conditions.
For example, a large tool or pocket
could interfere with the attachment of
snaphooks and D rings even with the
tabs positioned as required by the
consensus standard. The Agency
believes that this hazard is better
addressed by the general requirement in
final paragraph (b)(3)(i) (discussed later
in this section of the preamble) that
work-positioning equipment be
127 Section 14.3.1 in ASTM F887–12e1 contains
an identical requirement.
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inspected to ensure that it is in safe
working condition before use. In
addition, the ASTM committee did not
explain why tabs are necessary in the
first place. Therefore, OSHA is not
adopting the committee’s
recommendation to add the ASTM
requirement on pocket tabs in the final
rule.
Existing § 1926.959(b)(3) permits a
maximum of four tool loops on body
belts. As explained in the preamble to
the proposal, OSHA does not believe
that this provision is necessary for the
protection of employees (70 FR 34851).
Like existing § 1926.959(b)(2)(iv), this
requirement ensures only that body
belts are suitable as tool belts. OSHA
received no comments on the proposed
removal of this requirement, and the
final rule removes this requirement from
subpart V.128
Paragraph (b)(2)(x), which is being
adopted without change from the
proposal, requires copper, steel, or
equivalent liners to be used around the
bars of D rings. This provision, which
duplicates existing § 1926.959(b)(4), will
prevent wear between the D ring and the
body belt fabric. Such wear could
contribute to failure of the body belt
during use.
In paragraph (b)(2)(xi), OSHA
proposed that snaphooks used as part of
work-positioning equipment be of the
locking type. A snaphook has a keeper
designed to prevent the D ring to which
it is attached from coming out of the
opening of the snaphook. (See Figure 1.)
However, if the design of the snaphook
is not compatible with the design of the
D ring, the D ring can roll around, press
open the keeper, and free itself from the
snaphook. (See Figure 2.)
128 Existing § 1926.959(b)(3) also requires the 100millimeter (4-inch) section of the body belt in the
middle of the back to be free of tool loops and other
attachments. This portion of the existing paragraph
is retained as § 1926.954(b)(2)(ix) in the final rule,
as described previously.
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For many years, ASTM F887 had a
requirement that snaphooks be
compatible with the D rings with which
they were used. Even with this
requirement, however, accidents
resulting from snaphook roll-outs still
occurred. As OSHA explained in the
preamble to the proposal, several factors
account for this condition (70 FR
34852). First, while one manufacturer
can (and most do) thoroughly test its
snaphooks and its D rings to ensure
‘‘compatibility,’’ no manufacturer can
test its hardware in every conceivable
combination with other manufacturers’
hardware, especially since some models
of snaphooks and D rings are no longer
manufactured. While an employer might
be able to test all of the different
hardware combinations with its existing
equipment, the employer normally does
not have the expertise necessary to
conduct such tests in a comprehensive
manner. Second, snaphook keepers can
be depressed by objects other than the
D rings to which they are attached. For
example, a loose guy (a support line)
could fall onto the keeper while an
employee is repositioning himself or
herself. This situation could allow the D
ring to escape from the snaphook, and
the employee would fall as soon as he
or she leaned back into the workpositioning equipment. The lockingtype snaphooks OSHA proposed to
require will not open unless employees
release the locking mechanisms.
A few commenters objected to the
requirement for locking snaphooks,
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maintaining that existing pole straps
with nonlocking snaphooks have been
used safely and effectively for many
years. (See, for example, Exs. 0210,
0225.) Mr. Jonathan Glazier with the
National Rural Electric Cooperative
Association (NRECA) questioned the
safety benefits of locking snaphooks,
commenting:
Is the cost of replacing the thousands of
non-locking snaphooks in use today
outweighed by the benefit? Certainly workers
are familiar with the rudimentary technology
presented by non-locking snaphooks, so the
danger they present is low. [Ex. 0233]
A majority of the rulemaking
participants who commented on this
issue agreed that the proposed
requirement for locking snaphooks was
justified. (See, for example, Exs. 0167,
0169, 0213; Tr. 579.) For instance,
Quanta Services commented that ‘‘the
current requirement [to use] snaphooks
compatible with the particular D rings
with which they are used is not
sufficient because accidents from
snaphook rollover still occur’’ and
agreed with OSHA that the proposal to
require locking snaphooks ‘‘will provide
greater protection’’ (Ex. 0169).
Snaphook rollout is a recognized
hazard, as indicated by updated
requirements in the consensus standard.
The ASTM committee believed that the
former requirement for compatibility
between snaphooks and D rings was
inadequate to protect employees; thus,
the committee included a requirement
for locking snaphooks in ASTM F887–
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04 (Ex. 0055). Evidence in the record
indicates that the committee was
correct; one exhibit showed that two
workers were killed when the
snaphooks they were using apparently
rolled out (Ex. 0003).129 OSHA
considered the record on this issue and
concluded that the proposed
requirement for locking snaphooks is
justified; therefore, the Agency is
including the proposed provision in the
final rule.
Mr. Lee Marchessault with Workplace
Safety Solutions recommended that the
term ‘‘double locking type’’ be used
rather than ‘‘locking type’’ (Ex. 0196; Tr.
579). His comment addressed the
reference to locking snaphooks in
proposed paragraph (b)(3)(vi) (discussed
later in this section of the preamble),
but, because paragraph (b)(2)(xi)
contains the requirement that
snaphooks on positioning straps be of
the locking type, his comment applies
equally here.
The devices specified in the standard
are ‘‘locking snaphooks.’’ They are also
known as ‘‘double-locking snaphooks.’’
However, this latter term is a misnomer.
There is only a single locking
mechanism. The keeper, which ‘‘keeps’’
the snaphook on the D ring, is not selflocking. Consequently, these devices are
correctly known as ‘‘locking
129 Descriptions of these two accidents can be
viewed at: https://www.osha.gov/pls/imis/
accidentsearch.accident_
detail?id=922336&id=14340061.
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snaphooks,’’ and OSHA is using this
term in the final rule.
In issuing the proposal, OSHA
recognized that there might be
thousands of existing nonlocking
snaphooks currently in use and
requested comment on whether it
should phase in the requirement for
locking snaphooks for older equipment
or allow employers to continue using
existing equipment that otherwise
complies with the standard until it
wears out and must be replaced.
Several commenters recommended
grandfathering existing equipment and
requiring that only newly purchased
positioning straps be equipped with
locking snaphooks. (See, for example,
Exs. 0162, 0175, 0210, 0224, 0225, 0227,
0233.) For instance, the Virginia,
Maryland & Delaware Association of
Electric Cooperatives commented:
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[G]randfathering existing equipment for
those companies that have not started
utilizing locking snap-hooks is prudent. For
companies currently using older equipment,
the requirement should be that as the older
equipment is phased out or worn out, new
equipment must be the locking snap-hook
type. [Ex. 0175]
In addition, Mr. Glazier with NRECA
was concerned that requiring an
immediate switch to locking snaphooks
could lead to a shortage of compliant
equipment (Ex. 0233).
Other commenters argued that there
should be little or no phase-in period
because nonlocking snaphooks have not
been available for over 10 years and
because employees would be left at risk.
(See, for example, Exs. 0148, 0199,
0212.) TVA commented that it had
‘‘prohibited nonlocking snaphooks for a
number of years’’ before OSHA’s
proposal (Ex. 0213). The Southern
Company and ASTM Committee F18
recommended a phase-in period of no
more than 12 months (Exs. 0148, 0212).
Buckingham Manufacturing Company
recommended a phase-in period of no
more than 3 months (Ex. 0199).
According to the ASTM committee,
manufacturers stopped producing
nonlocking snaphooks before 1998 (Ex.
0148). In addition, evidence in the
record indicates that the average useful
life of a body belt or body harness is 5
years (Ex. 0080). The Agency believes
that the useful life of positioning straps
(to which snaphooks are affixed) also is
approximately 5 years because they are
made from the same materials and are
subject to the same conditions of use.
Thus, any nonlocking snaphooks still
remaining in use are substantially
beyond their expected useful life and
are probably in need of replacement. In
addition, there is evidence in the record
that the vast majority of positioning
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straps in use already have locking
snaphooks. Mr. James Tomaseski of
IBEW testified that, based on a survey
of the union’s members, 80 percent of
electric utilities and contractors
performing work covered by the final
rule require the use of locking
snaphooks (Tr. 976). He also testified
that locking snaphooks are used even by
companies that do not require them and
that there will not be a problem with
availability (Tr. 975–976). Therefore,
OSHA concludes that a phase-in period
of 90 days should be adequate to
comply with the requirement.
Compliance with paragraph (b)(2)(xi) is
required on the effective date of the
final rule: July 10, 2014.
OSHA proposed three requirements
for locking snaphooks to ensure that
keepers do not open without employees
intentionally releasing them. First, for
the keeper to open, a locking
mechanism would have to be released,
or a destructive force would have to be
impressed on the keeper (paragraph
(b)(2)(xi)(A)). Second, a force in the
range of 6.7 N (1.5 lbf) to 17.8 N (4 lbf)
would be required to release the locking
mechanism (paragraph (b)(2)(xi)(B)).
Third, with a force on the keeper and
the locking mechanism released, the
keeper must be designed not to open
with a force of 11.2 N (2.5 lbf) or less,
and the keeper must begin to open
before the force exceeds 17.8 N (4 lbf)
(paragraph (b)(2)(xi)(C)).130 These
requirements are based on ASTM F887–
04, section 15.4.1.131 Proposed
paragraph (b)(2)(xi)(C), relating to the
spring tension on the keeper, was
equivalent to existing § 1926.959(b)(6).
Mr. Daniel Shipp with ISEA objected
to these proposed requirements and
maintained that the provisions on workpositioning equipment should be
consistent with § 1910.66 (Powered
platforms for building maintenance),
Appendix C, and § 1926.502 (Fall
protection systems criteria and
practices), commenting:
Neither of these [existing] standards set
forth detailed specifications for the forces
required to actuate the locking and gate
mechanisms of snaphooks. The determining
factors that relate most closely to incidents of
accidental disengagement of a snaphook from
its connector are (a) the compatibility in size
and shape of the connecting element, and (b)
the tensile strength of the gate in the closed
and locked position, which are fully
discussed in 1910.66 and 1926.502. It is
difficult to envision one range of force
130 In proposed paragraphs (b)(2)(xi)(B) and
(b)(2)(xi)(C), the metric units were not equal to the
English units. The metric units were corrected in
the final rule.
131 These requirement are also contained in the
latest edition, ASTM F887–12e1, in Section 15.4.2.1.
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20393
requirements that would apply equally to all
locking snaphooks because of the wide
variety of existing and possible snaphook
designs.
OSHA should limit its regulation of selfclosing and self-locking snaphooks to use in
work positioning applications that follow
existing fall protection regulations. The
addition of further restrictive requirements
will have the effect of possibly eliminating
otherwise safe and efficient equipment from
the marketplace without any demonstrable
improvement in worker safety. [Ex. 0211]
It is not clear from Mr. Shipp’s
comment whether he opposes the
requirement that snaphooks be of the
locking type. If he does, there is ample
evidence in the record, as discussed
previously, to support the adoption of a
requirement for locking snaphooks.
Therefore, the Agency will focus on his
comments relating to the forces used to
unlock and open keepers. The proposed
paragraphs ensure the adequacy of the
locking mechanism by requiring a
destructive force to open the keeper if
it is not first unlocked and by specifying
the minimum force required to open the
locking mechanism. The proposed
paragraphs also ensure that the keeper
does not open unintentionally if the
locking mechanism is opened
accidentally (for example, by a loose
conductor striking it), or if it breaks.
In addition to specifying minimum
forces, the proposed paragraphs
specified the maximum forces necessary
to open the locking mechanism and the
keeper when the locking mechanism is
open. Because this equipment is
frequently used with rubber insulating
gloves and leather protectors, employees
have limited dexterity when they are
opening and closing keepers (Ex. 0173).
Snaphook keepers that are too difficult
to unlock or open by employees wearing
rubber insulating gloves could interfere
with connecting a snaphook to a D ring
and lead to falls. In addition, employees
develop a rhythm, buckling and
unbuckling the positioning straps into
the D rings of their body belts (see, for
example, 269–Ex. 3–11). Snaphook
keepers that are too difficult to unlock
or open will interfere with this rhythm,
potentially leading to falls. These
conditions are not present for
employees working from power
platforms covered by § 1910.66 or in
general construction work covered by
§ 1926.502.
As noted previously, existing subpart
V already requires the opening force on
the keeper to be within the range
specified in the proposal. Also, the
inclusion of similar provisions in ASTM
F887 is evidence that the ASTM
committee concluded that there is a
need for the requirements proposed in
paragraph (b)(2)(xi). For these reasons,
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OSHA is including paragraphs
(b)(2)(xi)(A), (b)(2)(xi)(B), and
(b)(2)(xi)(C) in the final rule as
proposed. (As previously noted, OSHA
has corrected the metric units in these
provisions in the final rule.)
Mr. Frank Owen Brockman of Farmers
Rural Electric Cooperative Corporation
recommended that OSHA prohibit the
use of any snaphook that requires
employees to remove gloves before
opening the snaphook (Ex. 0173). As
noted earlier, the objective performance
requirements in paragraph (b)(2)(xi) will
ensure that snaphooks meeting the
standard are usable by employees
wearing rubber insulating gloves and
leather protectors. The Agency does not
believe that adding a requirement that
snaphooks be capable of being opened
by an employee wearing gloves will
improve the safety of these devices.
OSHA believes, however, that
employers will consider this facet of
snaphook design when selecting
positioning straps, if only to minimize
employee complaints.
Existing § 1926.959(b)(7) requires
body belts, safety straps, and lanyards to
be capable of passing a drop test in
which a test load is dropped from a
specific height and the equipment
arrests the fall. The test consists of
dropping a 113.4-kg (250-lbm) bag of
sand a distance of either 1.2 meters (4
feet) or 1.8 meters (6 feet), for safety
straps and lanyards, respectively.132
OSHA explained in the preamble to
the proposal that ASTM adopted a
different test in ASTM F887–04 (70 FR
34853). Under the existing OSHA test,
the bag of sand can be fitted with the
body belt in different ways, resulting in
tests that are not necessarily consistent
among different testing laboratories. To
overcome this problem, ASTM 887–04
adopted a drop test that uses a rigid
steel mass of a specified design. To
compensate for differences between a
rigid mass and the more deformable
human body, the ASTM standard uses
a lower test mass, 100 kg (220 lbm), and
a shorter drop height, 1 meter (39.4
inches). OSHA proposed to replace the
drop test in existing § 1926.959(b)(7)
with a test modeled on the test specified
in the 2004 ASTM standard.133
Proposed paragraph (b)(2)(xii)(A)
would have required the test mass to be
rigidly constructed of steel or equivalent
material having a mass of 100 kg (220.5
lbm). OSHA explained in the proposal
that this mass was comparable to the
113.4-kg (250-lbm) bag of sand that must
be used under the existing OSHA
standard (70 FR 34853). Even though
the proposed test mass was lighter than
a heavy power line worker, OSHA
explained that the proposed test method
would place significantly more stress on
the equipment than an employee of the
same mass because the test drop was
greater than the maximum permitted
free-fall distance and because the test
mass was rigid (id.).
Proposed paragraphs (b)(2)(xii)(B) and
(b)(2)(xii)(C) specified the means used to
attach body belts and positioning straps
during testing. These provisions would
ensure that the work-positioning
equipment being tested was properly
attached to the test apparatus.
Proposed paragraph (b)(2)(xii)(D)
provided for the test mass to be dropped
an unobstructed distance of 1 meter
(39.4 inches). OSHA explained in the
preamble that, for positioning straps,
this distance was equivalent (given the
rigid test mass) to the existing
standard’s test distance of 1.2 meters (4
feet) (70 FR 34853).
Proposed paragraphs (b)(2)(xii)(E) and
(b)(2)(xii)(F) specified the following
acceptance criteria for tested equipment:
(1) Body belts would have had to arrest
the fall successfully and be capable of
supporting the test mass after the test,
and (2) positioning straps would have
had to successfully arrest the fall
without breaking or allowing an
arresting force exceeding 17.8
kilonewtons (4,000 pounds-force).
Additionally, the proposal provided that
snaphooks on positioning straps not
distort sufficiently to allow release of
the keeper.
OSHA requested comment on
whether the proposed test was
reasonable and appropriate and, more
specifically, whether the requirement
for a rigid test mass of 100 kg (220.5
lbm) dropped a distance of 1 meter (39.4
inches) was sufficiently protective.
Most rulemaking participants who
commented on this issue supported the
proposed requirements. (See, for
example, Exs. 0126, 0199, 0230.) For
instance, IBEW commented:
132 As noted earlier, existing § 1926.959 covers
body belts, safety straps, and lanyards as both fall
arrest and work-positioning equipment. Paragraph
(b)(2) of final § 1926.954 covers only workpositioning equipment. Lanyards, which are used in
fall arrest and are not covered in final
§ 1926.954(b)(2), have to be capable of withstanding
higher forces as required by § 1926.502(d)(9).
133 ASTM F887–12e1 specifies equivalent test
procedures and criteria for this equipment.
This change has been accepted in the
ASTM standard. The ASTM Technical
Subcommittee realized more consistent
results were necessary, and therefore,
through experimentation with different test
methods, developed the test method using a
specific design of a rigid steel mass. OSHA
should recognize this test method as the best
industry practice. [Ex. 0230]
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Two commenters noted that the test
mass specified in the proposed rule was
adequate for workers weighing up to
140 kg (310 lbm) (Exs. 0199, 0211). Mr.
James Rullo of Buckingham
Manufacturing explained:
The standard conversion factor used in the
industry for the sand bag to steel mass is 1.4
which when applied to the 220.5 lbm equates
to 310 lbm. That would seem to cover the
general range of line workers. In addition, the
straight drop with the wire cable imposes
forces on the equipment which we believe to
be more severe than most falls that might be
experienced by line workers. [Ex. 0199]
Mr. Daniel Shipp with ISEA supported
the proposal’s requirement for testing
with a 100-kg rigid test mass, but
recommended a modification for
workers weighing more than 140 kg:
ISEA supports the change to a test mass of
rigid steel construction, weighing 100 kg (220
lb). Our members’ experience in testing fall
protection products leads us to conclude that
the rigid mass will produce more repeatable
results than testing with a sand-filled bag.
However, we believe the 100 kg test mass
should only be sufficient to qualify products
for use by employees with a maximum body
weight up to 140 kg (310 lb). For employees
with weights greater [than] 140 kg (310 lb),
including body weight, clothing, tools and
other user-borne objects, the test should be
modified to increase the test mass
proportionately greater than 100 kg (220 lb).
For example, for a worker with an all-up
weight of 160 kg (354 lb), the test mass
should be increased to 114 kg (251 lb). [Ex.
0211]
The ASTM committee and the fallprotection equipment-manufacturing
industry recognize the proposed tests as
being reasonable and adequate. As some
of the commenters noted, the proposed
test mass will impose sufficient stress
on work-positioning equipment for a
worker weighing 140 kg (310 lbm),
including tools and equipment.
However, OSHA concludes that the
proposed test is insufficiently protective
for workers weighing more than 140 kg
when fully equipped. Therefore, the
Agency is adopting paragraph
(b)(2)(xii)(A) as proposed, except that
the final rule requires work-positioning
equipment used by employees with an
equipped weight of more than 140 kg to
be capable of passing the same test, but
with a test mass of proportionally
greater mass (that is, the test mass must
equal the mass of the equipped worker
divided by 1.4). With this change, the
final rule will ensure that workpositioning equipment will adequately
protect even the heaviest workers.
OSHA believes that, if any equipped
worker has a mass greater than 140 kg,
the employer will order workpositioning equipment that is adequate
for the increased mass and that
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manufacturers will supply workpositioning equipment that has been
tested with a mass that conforms to the
standard.
In the final rule, OSHA is adopting
the remaining provisions in
§ 1926.954(b)(2)(xii), namely paragraphs
(b)(2)(xii)(B) through (b)(2)(xii)(F),
without substantive change from the
proposal.
OSHA proposed three notes to
paragraph (b)(2). The first note indicated
that paragraph (b)(2) applies to all workpositioning equipment used in work
covered by subpart V. The Agency is not
including this note in the final rule as
it is unnecessary.
The Ohio Rural Electric Cooperatives
suggested that, instead of the specific
provisions proposed in paragraph (b)(2),
the standard require only that belts be
certified to ASTM F887–04 (Ex. 0186).
A note to final paragraph (b)(2) (Note 2
in the proposal), which appears after
final paragraph (b)(2)(xii)(F), provides
that, when used by employees weighing
no more than 140 kg (310 lbm) fully
equipped, body belts and positioning
straps that conform to ASTM F887–
12 e1, the most recent edition of that
standard, are deemed to be in
compliance with paragraph (b)(2). This
note clearly informs employers that
body belts and positioning straps
meeting that consensus standard also
meet the testing requirements in
OSHA’s final rule. To avoid confusion,
the Agency removed the phrase ‘‘the
manufacturing and construction
requirements of,’’ which modified
‘‘paragraph (b)(2) of this section’’ and
which appeared in the proposal, from
the language of this note in the final
rule. The purpose of this phrase was to
describe the contents of paragraph (b)(2)
rather than restrict the application of the
note. The Agency restricted the
application of the note in the final rule
to body belts and safety straps used by
employees weighing no more than 140
kg (310 lbm), as the ASTM standard
does not address this aspect of the final
rule.134
Note 2 in the proposal provided that
work-positioning equipment meeting
the consensus standard also needed to
meet proposed paragraphs (b)(2)(iv),
which specified tensile testing for
snaphooks, and (b)(2)(xi), which
required snaphooks to be of the locking
type. ASTM Committee F18 stated that
ASTM F887–04 contained nearly
identical requirements and suggested
that the note omit references to those
134 Body belts and safety straps that meet ASTM
F887–12e1, but with the test weight adjusted as
required by § 1926.954(b)(2)(xii)(A), will be deemed
to be in compliance with final § 1926.954(b)(2).
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two proposed paragraphs (Ex. 0148).
OSHA agrees that ASTM F887–04
adequately covered all the requirements
in final paragraph (b)(2), and OSHA
removed the two referenced paragraphs
(paragraphs (b)(2)(iv) and (b)(2)(xi))
from the note in the final rule. In
addition, the Agency reviewed the latest
edition of the ASTM standard, ASTM
F887–12e1, and found that it also
adequately addresses all of the design
requirements in the final rule.
Consequently, the note in the final rule
states that, when used by employees
weighing no more than 140 kg (310 lbm)
fully equipped, body belts and
positioning straps meeting this later
edition of the consensus standard will
be deemed as complying with paragraph
(b)(2).
OSHA also proposed a third note to
paragraph (b)(2) indicating that body
belts and positioning straps meeting
§ 1926.502(e) on positioning device
systems would be deemed to be in
compliance with the manufacturing and
construction requirements of paragraph
(b)(2) of proposed § 1926.954, provided
that the equipment also conformed to
proposed paragraph (b)(2)(vii), which
contained provisions addressing
electrical and flame-resistance tests for
positioning straps, as well as
requirements for positioning straps to be
capable of withstanding a tension test
and a buckle-tear test. The preamble to
the proposal explained that body belts
and positioning straps that are parts of
positioning device systems addressed by
§ 1926.502(e) serve the same function as
work-positioning equipment used for
work covered by subpart V (70 FR
34853). OSHA originally believed that
body belts and positioning straps that
met the design criteria specified by
§ 1926.502(e), as well as the provisions
in proposed § 1926.954(b)(2)(vii), would
generally be sufficiently strong for
power line work.
OSHA reexamined the need for, and
appropriateness of, proposed Note 3 to
§ 1926.954(b)(2) in light of the
rulemaking record for subpart V. As
indicated by Mr. Daniel Shipp with
ISEA, § 1926.502(e) does not contain
requirements comparable to those in
final § 1926.954(b)(2)(xi)(B) and
(b)(2)(xi)(C) for the minimum and
maximum opening and closing forces
for snaphook keepers and locking
mechanisms. As explained in the
discussion of final § 1926.954(b)(2)(xi)
earlier in this section of the preamble,
OSHA believes that snaphooks must
meet these performance requirements to
be adequately protective in the
conditions encountered by employees
performing work covered by Subpart V.
In addition, § 1926.502(e) does not
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contain requirements comparable to
several other provisions of final
§ 1926.954(b)(2), including those
prohibiting leather in load-bearing
components of body-belt and
positioning-strap assemblies (paragraph
(b)(2)(v)), prohibiting tool loops in the
center 100 millimeters (4 inches) of the
back of a body belt (paragraph
(b)(2)(ix)), and requiring a maximum
arresting force during the drop test
(paragraph (b)(2)(xii)(F)). OSHA believes
that these also are important
requirements necessary for the safety of
employees performing work covered by
Subpart V. Consequently, OSHA is not
including Note 3 to proposed
§ 1926.954(b)(2) in the final rule.
Some commenters were concerned
that the proposal required the tests in
paragraph (b)(2) to be conducted by the
employer. (See, for example, Exs. 0169,
0175, 0186.) OSHA notes that the final
rule states that work-positioning
equipment must be ‘‘capable’’ of passing
these tests. The tests in the final rule
could be performed by the manufacturer
on samples that are representative of the
finished product. However, it will be
the employer’s responsibility to ensure
that it selects, and has its employees
use, a type of equipment that has been
subject to adequate testing by the
manufacturer. The final rule does not
require employers to conduct the tests
specified by paragraph (b)(2) when the
manufacturer conducts such testing.
Employers will be able to determine, in
most instances, whether workpositioning equipment meets the OSHA
standard simply by ensuring that the
manufacturer has tested the equipment
in accordance with the OSHA standard
or ASTM F887–12 e1. The tests required
by paragraph (b)(2) are potentially
destructive and should never be
performed on work-positioning
equipment that will be used by
employees (Exs. 0055, 0072).
Paragraph (b)(3) addresses the care
and use of fall protection equipment. As
OSHA explained in the preamble to the
proposal, fall protection equipment
provides maximum protection only
when it is properly used and
maintained (70 FR 34853). Existing
§ 1926.951(b)(3) requires this equipment
to be inspected each day before use.
OSHA believed that this requirement
had to be supplemented by additional
requirements to protect employees fully
from fall hazards posed by electric
power transmission and distribution
work and, therefore, proposed to add
requirements to subpart V, borrowed
from existing § 1910.269(g)(2) and
§ 1926.502(d) and (e), regulating the care
and use of fall protection equipment.
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Paragraph (b)(3)(i) requires the
employer to ensure that workpositioning equipment is inspected
before use each day to determine if it is
in safe working condition. (Paragraph
(d)(21) of § 1926.502 already contains a
similar requirement for fall arrest
equipment that applies, and will
continue to apply, to work covered by
Subpart V.) Paragraph (b)(3)(i) also
prohibits the use of work-positioning
equipment that is not in safe working
condition. The proposal was worded to
prohibit the use of ‘‘defective
equipment.’’ OSHA replaced this term
in the final rule with ‘‘equipment that
is not in safe working condition’’ and
added ‘‘work-positioning’’ before
‘‘equipment’’ to clarify that this
provision applies to any condition that
would make work-positioning
equipment unsafe. This language also
makes it consistent with the
requirement in this paragraph to inspect
the equipment to determine if it is in
‘‘safe working condition.’’ This
paragraph ensures that protective
equipment will be capable of protecting
employees when needed. This
requirement is similar to existing
§ 1926.951(b)(3), except that the
prohibition on the use of unsafe
equipment is now stated explicitly. A
thorough inspection of fall protection
equipment can detect defects such as
cracked snaphooks and D rings, frayed
lanyards, loose snaphook keepers, and
bent buckles. A note to this paragraph
states that a guide to the inspection of
this equipment is included in Appendix
F.
Paragraph (b)(3)(ii) requires personal
fall arrest systems to be used in
accordance with § 1926.502(d).
Paragraph (d)(21) of § 1926.502
provides: ‘‘Personal fall arrest systems
shall be inspected prior to each use for
wear, damage and other deterioration,
and defective components shall be
removed from service.’’ Removing
‘‘defective’’ equipment from service in
accordance with § 1926.502(d)(21) will
ensure that employees are not using fall
arrest equipment that is not in safe
working condition.135
OSHA explained in the proposal that
personal fall arrest equipment is
sometimes used as work-positioning
equipment such that the employee can
135 Subpart M, Appendix C, section II, paragraph
(g) provides examples of defects that require
removing equipment from service. Such defects
include cuts, tears, abrasions, mold, or undue
stretching; alterations or additions which might
affect the efficiency of the equipment; damage due
to deterioration; contact with fire, acids, or other
corrosives; distorted hooks or faulty hook springs;
tongues unfitted to the shoulder of buckles; loose
or damaged mountings; nonfunctioning parts; or
wearing or internal deterioration in the ropes.
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lean into the body harness and perform
work (70 FR 34854). In this scenario, the
normal attachment point would be at
waist level. Paragraph (d)(17) of
§ 1926.502 requires the attachment
point for body harnesses to be located
in the center of the employee’s back
near shoulder level or above his or her
head. As the Agency explained in the
preamble to the proposal, such an
attachment could prevent the employee
from performing his or her job while the
employee is using work-positioning
equipment (id.), so OSHA proposed to
exempt fall arrest equipment used as
work-positioning equipment from this
requirement if the equipment was rigged
so that the maximum free-fall distance
was no greater than 0.6 meters (2 feet).
Mr. Daniel Shipp with ISEA agreed
with the proposal, commenting:
ISEA agrees with the proposed change to
allow frontal-attachment for personal fall
arrest on equipment that is used for work
positioning, with a maximum permissible
free fall distance of 0.6 m (2 ft). [Ex. 0211]
OSHA reconsidered including this
exception in the regulatory text of
paragraph (b)(3)(ii) and concluded that
it is unnecessary. Fall arrest equipment
that is rigged for work positioning is
considered to be work-positioning
equipment for the purposes of final
§ 1926.954(b). When fall protection
equipment is rigged for work
positioning, the equipment must meet
the requirements in paragraph (b) that
apply to work-positioning equipment,
and the provisions that apply to fall
arrest systems, including the anchorage
requirement in § 1926.502(d)(17), are
not applicable. When fall protection
equipment is rigged to arrest falls, the
equipment is considered to be a fall
arrest system, and the provisions for
those systems apply. OSHA included a
note to paragraph (b)(3)(ii) to clarify this
point.
In paragraph (b)(3)(iii), OSHA
proposed to require the use of a
personal fall arrest system or workpositioning equipment by employees
working at elevated locations more than
1.2 meters (4 feet) above the ground on
poles, towers, and similar structures if
other fall protection has not been
provided. As OSHA clarified in the
proposal, the term ‘‘similar structures’’
includes any structure that supports
electric power transmission or
distribution lines or equipment, such as
lattice substation structures and H-frame
wood transmission structures (70 FR
34854). A similar requirement is in
existing § 1910.269(g)(2)(v). (In existing
§ 1926.951(b)(1), OSHA requires fall
protection for ‘‘employees working at
elevated locations,’’ but does not specify
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a height at which such protection
becomes necessary.) Note 1 to proposed
paragraph (b)(3)(iii) indicated that these
fall protection requirements did not
apply to portions of buildings, electric
equipment, or aerial lifts, and referred to
the relevant portions of the construction
standards that do apply in those
instances (that is, subpart M for walking
and working surfaces generally and
§ 1926.453 for aerial lifts).136
Many rulemaking participants
commented on the proposed
requirement to use fall protection
starting at 1.2 meters (4 feet) above the
ground. (See, for example, Exs. 0173,
0183, 0186, 0196, 0202, 0210, 0219,
0229, 0233, 0239; Tr. 575–576.) Two
commenters recommended that Subpart
V mirror the Subpart M ‘‘6-foot rule,’’ in
other words, that fall protection not be
required until an employee is 1.8 meters
(6 feet) or more above the ground (Exs.
0196, 0219; Tr. 575–576). Lee
Marchessault with Workplace Safety
Solutions commented:
[The proposal] requires fall protection
when working at heights greater than 4 feet,
however the referrence [sic] to 1926 subpart
M requires 6 feet and therefore the fall
protection system is designed to engage at
distances not more than 6 feet. This renders
the system useless for a 5 foot fall in some
cases. An example may be working on a trash
platform of a hydro generation facility
cleaning racks that are 4.5 feet off the lower
walking surface. A fall restraint system works
best, but workers are allowed to use a harness
and 6 foot lanyard. [Ex. 0196]
Mr. Marchessault suggested in
testimony at the 2006 public hearing
that using different length lanyards for
different jobs would not be feasible (Tr.
576). The Virginia Maryland & Delaware
Association of Electric Cooperatives
commented that it did not see a need for
OSHA to set any height threshold for
fall protection in the standard,
explaining: ‘‘Line work is inherently
different than other occupations with
climbing a necessary skill required in
the trade. Therefore, specification of a
distance does not add additional safety
to the employee’’ (Ex. 0175).
Other commenters supported the
proposed 1.2-meter height or stated that
it generally has not presented problems
since it was adopted in existing
§ 1910.269. (See, for example, Exs. 0186,
0211, 0213, 0230.) IBEW commented
that ‘‘[t]he 1910.269 requirement [for
fall protection starting at] 1.2 meters (4
feet) has proven not [to] be problematic.
The addition of 2 feet will not offer
anything to the requirement’’ (Ex. 0230).
136 As noted earlier, the corresponding note in the
final rule does not pertain to fall protection for
employees in aerial lifts or reference § 1926.453.
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Most of the comments relating to the
starting height for fall protection were
from electric cooperatives or their
representatives who recommended that
OSHA not require fall protection until 3
meters (10 feet) above the ground for
employees who are undergoing training.
(See, for example, Exs. 0183, 0186,
0202, 0210, 0229, 0233, 0239.) For
instance, Mr. Anthony Ahern of Ohio
Rural Electric Cooperatives commented:
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[F]or training purposes it would be nice to
have the option of going to 10 feet without
fall protection . . . under close supervision.
At a height of only 4 [feet] a climber really
does not get a sense of height. Using fall
arrest equipment at higher levels gives the
new climber a false sense of security, can
hinder mobility and make it more difficult to
move around the pole. Being able to work
new climbers up to 10 [feet] after
demonstrating basic abilities at lower levels
would give the new climber a better sense of
working at heights and make it easier for
trainers to determine which [climbers] need
additional training or who simply can not
handle working on a pole. [Ex. 0186]
NRECA maintained that ‘‘in the highlysupervised and specially-equipped
environment of linemen training, the
extra height adds very little, if any extra
danger’’ (Ex. 0233).
As previously noted, the current
requirement in § 1910.269(g)(2)(v) for
fall protection starts at 1.2 meters (4
feet), and multiple commenters
indicated that this provision is not
causing problems. (See, for example,
Exs. 0186, 0230.) Adjustable-length
lanyards, retractable lanyards, and
work-positioning equipment can serve
to accommodate the varying heights at
which an employee will be working (Ex.
0211). In addition, the relevant
paragraph in the final rule
(§ 1926.954(b)(3)(iii)(B)) does not apply
to the example provided by Mr.
Marchessault (the ‘‘trash platform of a
hydro generation facility’’), as such
work locations are not ‘‘poles, towers, or
similar structures.’’ OSHA is not
persuaded by the speculation that
employees undergoing training
experience a ‘‘false sense of security’’ or
that employees using fall protection
cannot be successfully trained in the use
of free-climbing techniques. Employees
undergoing training can use
combination body belt-body harness
systems that attach both to a retractable
lanyard anchored to the top of a pole
(for fall arrest) and to a positioning strap
(for work positioning). This arrangement
will ensure protection for the trainees
until they master climbing techniques.
Any sense of security the employee
experiences using such equipment
would not be ‘‘false,’’ but rather would
be based on real protection. There is
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evidence in the record that unprotected
employees in training to climb wood
poles have been injured (Ex. 0003 137).
Several of these employees were
climbing wood poles with wood chips
at the base of the pole. The chips did
not protect the employees, and they
received serious injuries, for which all
but one were hospitalized. OSHA has
previously taken the position that wood
chips do not provide adequate fall
protection for employees, and the
evidence in this rulemaking does not
support a different conclusion. Under
final § 1926.954(b)(3)(iii)(B), employers
must provide employees with
appropriate fall protection when they
are in training to climb wood poles.138
The 1.2-meter threshold provides
additional safety when compared to
higher thresholds. The speed with
which an employee will strike the
ground increases with increasing height.
An extra 0.6 meters (2 feet) in height
increases fall velocity by over 20
percent, substantially increasing the
potential severity of any injuries the
employee receives. An extra 1.8 meters
(6 feet) in height increases fall velocity
by nearly 50 percent. After considering
the comments in the record, OSHA
concluded that the rationales offered by
these commenters do not justify
increasing the severity of the fall hazard
by increasing the height threshold.
Therefore, OSHA is adopting the
proposed requirement for fall protection
to start at 1.2 meters (4 feet) and, for the
reasons described previously, is not
adopting a less protective threshold for
employees undergoing training.
Southern Company suggested that
OSHA reference IEEE Std 1307–2004,
Standard for Fall Protection for Utility
Work, for work on transformers, circuit
breakers, and other large equipment.
That standard requires fall protection at
heights of 3.05 meters (10 feet) and
higher (Ex. 0212).
The duty to provide fall protection for
work on electric equipment, such as
transformers and capacitors, is not in
Subpart V or § 1910.269, but rather in
Part 1926, Subpart M, and Part 1910,
Subpart D, for construction and general
industry, respectively. The application
of Subpart D rather than § 1910.269 to
walking-working surfaces other than
137 See, for example, the descriptions of five
accidents at: https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=170157069&
id=170181432&id=170175269&id=170176630
&id=170204267.
138 As stated in Note 2 to paragraphs (b)(3)(iii)(B)
and (b)(3)(iii)(C), employees who have not
completed training in climbing and the use of fall
protection are not considered ‘‘qualified
employees’’ for the purposes of paragraph
(b)(3)(iii)(C), which permits qualified employees to
climb without fall protection in limited situations.
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20397
poles, towers, and similar structures
was explained in the preamble to the
1994 § 1910.269 final rule (59 FR 4374)
and in letters of interpretation.139 The
consensus standard’s requirement for
fall protection at heights over 3.05
meters conflicts with the more
protective requirements in Subparts M
and D. Also, for reasons noted earlier,
the Agency concluded that an increase
in the 1.2-meter (4-foot) and 1.8-meter
(6-foot) threshold heights for initiating
fall protection in Subparts D and M,
respectively, is not warranted. It should
be noted that IEEE Std 1307 is included
in Appendix G, and employers may find
that it contains useful information on
how to provide fall protection for work
covered by subpart V. However, OSHA
concludes that a nonmandatory
reference to the consensus standard for
a situation to which § 1926.954(b)(3)(iii)
does not apply, as recommended by
Southern Company, would be
inappropriate and misleading. Note 1 to
proposed § 1926.954(b)(3)(iii) stated that
‘‘[t]he duty to provide fall protection
associated with walking and working
surfaces is contained in subpart M of
this part.’’ However, the relevant
portion of existing § 1926.500(a) seems
to indicate otherwise, stating that
requirements relating to fall protection
for employees engaged in the
construction of electric transmission
and distribution lines and equipment
are provided in subpart V (see
§ 1926.500(a)(2)(vi)).
As was clear from Note 1 to proposed
§ 1926.954(b)(3)(iii), OSHA was proposing
that the duty to provide fall protection for
general walking working surfaces, that is,
everything other than aerial lifts and poles,
towers, and similar structures, would be
covered by subpart M. To clarify this point,
in the final rule, OSHA is revising
§ 1926.500(a)(2)(vi) so that the subpart V
exemption applies only to the duty to
provide fall protection for aerial lifts and
poles, towers, and similar structures.
Existing § 1910.269(g)(2)(v) permits
travel-restricting equipment as an
alternative to fall arrest or workpositioning systems. OSHA proposed to
omit the use of travel-restricting
equipment as a recognized fall
protection system for electric power
transmission and distribution work on
poles, towers, and similar structures. In
the preamble to the proposal, the
Agency explained that travel-restricting
equipment is only appropriate for work
139 See, for example, the October 18, 1995, letter
to Mr. Lonnie Bell (https://www.osha.gov/pls/
oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=21981) and the
December 18, 1997, letter to Mr. Dimitrios Mihou
(https://www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=22508).
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on open-sided platforms, where
employees can walk around the working
surface with the travel-restricting
equipment keeping them from
approaching too close to an unguarded
edge (70 FR 34854). When it published
the proposal, the Agency did not believe
that this type of working surface could
be found on poles, towers, or similar
structures (id.). Therefore, OSHA did
not include travel-restricting equipment
as an acceptable fall protection system
in proposed § 1926.954(b)(3)(iii) and
proposed to remove the reference to
travel-restricting equipment in existing
§ 1910.269(g)(2)(v), but invited
comments on this omission.
Many commenters argued that there
are surfaces used in work covered by
Subpart V for which travel-restricting
equipment is appropriate and
recommended that OSHA restore travelrestricting equipment as an alternative
form of fall protection. (See, for
example, Exs. 0126, 0173, 0183, 0201,
0202, 0210, 0225, 0229, 0230, 0233,
0239.) However, few of these
commenters provided specific, relevant
examples. IBEW commented that travelrestricting equipment is sometimes used
when an employee is transferring from
a crossarm to a hook ladder or working
or climbing above an energized circuit
(Ex. 0230). In addition, Duke Energy
asserted that the top of large
transformers and rooftop installations
were places where travel-restricting
equipment could be used (Ex. 0201).
OSHA concludes that the examples
provided by IBEW and Duke Energy are
not relevant because the paragraph at
issue does not apply to the tops of
transformers or rooftops. Also, travelrestricting equipment, which is used to
protect employees from fall hazards at
unprotected edges, is not an appropriate
form of fall protection for employees
transferring from one location to another
or for employees working or climbing
above energized equipment.
Several commenters maintained that
open-sided platforms are found on
electric utility structures. (See, for
example, Exs. 0126, 0183, 0202, 0229,
0233, 0239.) One of them, BGE,
commented that it still has some opensided platforms on switch structures
(Ex. 0126).
OSHA previously concluded that
equipment that can prevent an
employee from falling, such as fall
restraint equipment, is an acceptable
form of fall protection. This conclusion
is consistent with Agency policy as
indicated in several letters of
interpretation. (See, for example, letter
dated November 2, 1995, to Mr. Mike
Amen, https://www.osha.gov/pls/
oshaweb/owadisp.show_document?p_
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table=INTERPRETATIONS&p_
id=21999, and letter dated August 14,
2000, to Mr. Charles E. Hill, https://
www.osha.gov/pls/oshaweb/
owadisp.show_document?p_
table=INTERPRETATIONS&p_
id=24110.) The term ‘‘travel restricting
equipment’’ appears only in existing
§ 1910.269; the equivalent terms
‘‘restraint system’’ and ‘‘tethering
system’’ are used consistently
throughout other OSHA standards, such
as § 1926.760(a)(1), and official letters of
interpretation (id.). The term ‘‘fall
restraint system,’’ as defined in
§ 1926.751 (in the steel erection
standard), is a broad term that OSHA
generally uses to refer to any equipment
that prevents employees from falling.
Thus, ‘‘fall restraint’’ includes travelrestricting equipment, tethering
systems, and other systems that prevent
falls from occurring. On the basis of
comments received on travel-restricting
equipment, OSHA believes that there
are situations in which fall restraint
systems can be used to protect
employees performing work on poles,
towers, and similar structures; therefore,
the final rule includes these systems as
an acceptable form of fall protection.
In reviewing the rulemaking record
for § 1926.954, the Agency noted
situations in which commenters
appeared confused about the proper use
of the various forms of fall protection.
For example, the tree care industry
believed that it was acceptable for
employees working from aerial lifts to
use work-positioning equipment (Exs.
0174, 0200, 0502, 0503), and IBEW
condoned the use of travel-restricting
equipment in what appear to be fallarrest situations (Ex. 0230). OSHA
adopted two changes in the final rule to
clarify these terms. First, in
§§ 1910.269(x) and 1926.968, OSHA is
defining the three forms of fall
protection listed in paragraph (b)(3)(iii)
of the final rule.
The final rule defines ‘‘personal fall
arrest system’’ as a system used to arrest
an employee in a fall from a working
level. This definition is borrowed from
§ 1926.500(b) in subpart M. The Agency
is not, however, including the
descriptive text following the definition
in § 1926.500(b), which describes the
various parts of personal fall arrest
systems. Although this description is
not a necessary part of the definition,
OSHA notes that it describes personal
fall arrest systems as consisting of an
anchorage, connectors, and a body
harness and indicates that such
equipment may include a lanyard,
deceleration device, lifeline, or suitable
combinations of these.
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The final rule defines ‘‘workpositioning equipment’’ as a body belt
or body harness system rigged to allow
an employee to be supported on an
elevated vertical surface, such as a
utility pole or tower leg, and work with
both hands free while leaning. This
definition is based on the definition of
‘‘positioning device system’’ in
§ 1926.500(b) in subpart M. However,
OSHA is replacing the example of
vertical surface work in the subpart M
definition with examples of vertical
surfaces that are commonly found in
electric power generation, transmission,
and distribution work and that are
covered by the final rule.
Finally, the final rule defines ‘‘fall
restraint system’’ as a fall protection
system that prevents the user from
falling any distance. This definition is
borrowed from § 1926.751, which
specifies definitions for the steel
erection standard in subpart R of part
1926. The Agency is not including the
descriptive text following the definition,
which describes the various parts of fall
restraint systems. Although this
description is not a necessary part of the
definition, OSHA notes that it describes
such systems as consisting of either a
body belt or body harness, along with an
anchorage, connectors and other
necessary equipment. The final rule
does not specify strength requirements
for fall restraint systems; however, the
system must be strong enough to
restrain the worker from exposure to the
fall hazard.140
Second, OSHA is adding the phrase
‘‘as appropriate’’ to the requirement in
paragraph (b)(3)(iii)(B) to provide a
personal fall arrest system, workpositioning equipment, or fall restraint
system on poles, towers, or similar
structures. This addition will make it
clear that the system the employer
chooses to implement must be
appropriate for the situation, as
indicated by the respective definitions.
For example, because work-positioning
equipment, by definition, is to be used
on a vertical working surface, it would
be inappropriate to use this equipment
on horizontal working surfaces, such as
a crossarm or horizontal tower arm.
140 OSHA recommended more specific strength
criteria in a letter of interpretation dated November
2, 1995, to Mr. Mike Amen (https://www.osha.gov/
pls/oshaweb/owadisp.show_document?p_table=
INTERPRETATIONS&p_id=21999). This letter
stated: ‘‘OSHA has no specific standards for
restraint systems, however, we suggest that as a
minimum, fall restraint systems should have the
capacity to withstand at least twice the maximum
expected force that is needed to restrain the person
from exposure to the fall hazard. In determining
this force, consideration should be given to sitespecific factors such as the force generated by a
person walking, leaning, or sliding down the
working surface.’’
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With these modifications, the relevant
provision in the final rule, which is in
paragraph (b)(3)(iii)(B), states that,
except as provided in paragraph
(b)(3)(iii)(C), each employee in elevated
locations more than 1.2 meters (4 feet)
above the ground on poles, towers, or
similar structures must use a personal
fall arrest system, work-positioning
equipment, or fall restraint system, as
appropriate, if the employer has not
provided other fall protection meeting
Subpart M.
In the final rule, OSHA also added the
phrase ‘‘meeting subpart M of this part’’
to clarify that the requirements of
Subpart M apply to other forms of fall
protection. The Agency is making a
corresponding clarification in final
§ 1910.269(g)(2)(iv)(C)(2) that ‘‘other fall
protection’’ must meet the general
industry fall protection requirements in
subpart D.
The Southern Company
recommended that OSHA not specify
the type of fall protection equipment to
be used for open-sided platforms (Ex.
0212).
The language OSHA is adopting in
paragraph (b)(3)(iii)(B) of the final rule
provides the employer some latitude in
deciding which form of fall protection is
appropriate for employees working at
elevated locations on poles, towers, and
similar structures. However, the rule
requires that the selected fall protection
equipment be appropriate for the fall
hazard. Using equipment for an
application for which it is not designed
exposes employees to hazards that were
not considered in the design of the
equipment. For example, an employee
using work-positioning equipment in a
fall-arrest situation could fall out of the
equipment or be injured by fall-arrest
forces. Thus, the Agency concludes that
employers must select fall protection
equipment that is appropriate for the
hazard to which the employee is
exposed. Consequently, an employee
exposed to a fall hazard on an opensided platform more than 1.2 meters (4
feet) above the ground must use either
a fall arrest system or a fall restraint
system, with the fall restraint system
eliminating exposure to the fall hazard
altogether.
Proposed paragraph (b)(3)(iii)
included an exemption from fall
protection requirements for qualified
employees climbing or changing
locations on poles, towers, or similar
structures unless conditions, such as ice
or high winds, could cause the
employee to lose his or her grip or
footing. Two rulemaking participants
objected to the proposed provision
allowing qualified employees to climb
or change location without using fall
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protection (Exs. 0130, 0196; Tr. 576–
579). NIOSH recommended ‘‘that fall
protection equipment be used by all
employees, including qualified
employees, climbing or changing
location on poles, towers, and other
walking/working surfaces that present a
potential fall hazard in both general
industry and construction’’ (Ex. 0130).
NIOSH supported its recommendation
with a report that summarized
surveillance data and investigative
reports of fatal work-related falls from
elevations (Ex. 0144). The first report
noted that, according to National
Traumatic Occupational Fatalities
surveillance-system data, 23 percent of
fatal falls in the transportation/
communications/public utilities sector
were from structures, predominantly
poles and towers. This report provided
detailed information about two fatalities
involving employees performing work
on poles or towers covered by this final
rule:
• A power line worker died in a fall
from a utility pole. As he was securing
his positioning strap around the pole, he
contacted a 120-volt conductor and fell
as he tried to free himself from the
conductor. He landed on his head and
died of a broken neck.
• A painter died in a fall from an
electric power transmission tower. As
the employee unhooked his lanyard to
reposition himself on the tower, he lost
his balance and fell to the ground. He
died of massive internal trauma
sustained in the fall.
In both of these cases, NIOSH
recommended evaluating the possibility
of using 100-percent fall protection,
including using fall protection while
employees climb and relocate.
Lee Marchessault of Workplace Safety
Solutions also recommended requiring
fall protection for employees climbing
or changing location on poles, towers, or
similar structures, commenting:
I have asked line workers in many
companies if they have ‘‘cutout’’ (gaffs
released and fallen to some extent from a
pole). [141] The answer is almost universal,
most (more than 90%) have cutout at lease
once. The resulting injury is usually a nasty
sliver from a treated wood pole or minor
bruises or broken bones. This is a known
hazard and yet it is allowed to continue even
though there are devices that prevent this
injury. This section should be eliminated
from this regulation and replaced with ‘‘fall
restraint devices are required from the
ground for climbing poles or similar
141 A line worker using positioning equipment on
a wood pole uses pole climbers, leg irons that are
strapped to the worker’s legs. A gaff, or spike,
protrudes from the leg iron. The gaffs penetrate the
wood of the pole and support the weight of the
worker. A cutout occurs when the gaff slips out of
the wood, allowing the worker to fall.
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structures more than 6 feet and these devices
shall be of a type that cannot be defeated
where practicable’’. In other words, systems
modifying existing pole straps, or pole
mounted devices that need to be installed
once you arrive would not be allowed
because free-climbing is still or may still be
done. Pole top mounted retractable devices
protect from free fall but will not prevent
slowly slipping down the pole picking up
slivers from every gaff cut along the way. A
system such as or similar to Buckingham’s
Bucksqueeze fall protection belt would meet
this requirement. Regarding towers and
structures, there is equipment or options
available for most circumstances. [Ex. 0196]
Mr. Marchessault recognized, however,
that there may be times when it is not
feasible to provide protection and
suggested that the standard account for
those situations (Tr. 595).
Other rulemaking participants
supported the proposed provision in
paragraph (b)(3)(iii) that permitted
qualified employees to free climb
without fall protection. (See, for
example, Exs. 0167, 0185, 0212.) For
instance, Mr. John Vocke with Pacific
Gas and Electric Company (PG&E)
recommended that OSHA retain the
exception allowing employees to free
climb poles and towers, commenting:
PG&E submits that the ‘‘free climbing’’ of
utility poles and/or towers should continue
to be permitted by the OSHA regulations. As
more cable television, telephone and
communication equipment is situated on
utility poles, safe climbing space on these
structures becomes a consideration. In order
for line workers to access overhead electric
facilities, in some instances, free climbing is
a safer alternative. [Ex. 0185]
Whether to provide fall protection for
employees climbing poles, towers, and
similar structures was an issue in the
1994 § 1910.269 rulemaking.
Participants in that rulemaking
submitted substantial evidence on the
need for, and feasibility of, providing
such protection. Based on accident data
submitted to that record in several
exhibits, the Agency found that
employees are at risk of injury when
free climbing:
[T]hese exhibits demonstrate that electric
power generation, transmission, and
distribution workers face a significant risk of
serious injury due to falls under current
industry practices. To determine the extent to
which they face hazards addressed by
proposed § 1910.269(g)(2)(v), OSHA analyzed
fall accidents included in various exhibits
contained in the rulemaking record. . . .
[E]mployees do fall while climbing poles,
towers, or similar structures—26 percent of
the falling accidents related to § 1910.269
occurred in this manner. The evidence in the
record indicates that climbing a pole, tower,
or similar structure is not as safe, under
current industry practices, as some of the
hearing witnesses testified. Therefore, the
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Agency has decided that the final standard
must provide additional protection beyond
that provided by the existing industry
practices. . . . [59 FR 4373]
Although OSHA concluded that it
was not always safe to free climb, the
Agency ‘‘accepted the position that it is
not always necessary for a qualified
employee to use a pole strap when
climbing an unstepped wooden pole’’
(id.) Therefore, in existing
§ 1910.269(g)(2)(v), OSHA adopted a
rule, identical to that proposed in
paragraph (b)(3)(iii), that allowed free
climbing ‘‘unless conditions . . . could
cause the employee to lose his or her
grip or footing.’’ OSHA believed that the
rule adopted in § 1910.269 would
ensure that employees were protected
when conditions were most likely to
lead to falls.
The Agency examined the accident
information in the current record to
determine if the rule in existing
§ 1910.269(g)(2)(v) has reduced
climbing-related accidents. Table 3
presents relevant accident information
from the 1994 record, and from the
record in this rulemaking, to show the
number of fall accidents occurring over
time.
TABLE 3—FALLS BY YEAR
Number of accidents 2
Type of fall 1
1981–1989
1991–1993
1994
1995
1996
1997
1998
1999
11
7
3
12
15
5
0
6
3
0
0
0
5
0
0
0
2
0
0
1
3
0
0
2
1
0
0
0
3
1
0
2
Climbing 3 .........................................................................................
At work location ...............................................................................
Other (not stated) .............................................................................
Failure of Structure ..........................................................................
Notes: 1. The table only includes falls from poles, towers, and similar structures.
2. Each accident involves the death or serious injury of one or more employees.
3. Climbing includes descending and changing location.
Sources: 1981–1989—Table 1 in the preamble to the 1994 § 1910.269 final rule (59 FR 4373).
1991–1999—Exs. 0003 and 0400.
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The number of accidents in the years
1991 through 1999 are based on OSHA
IMIS data. Because IMIS reports are
based on investigations resulting from
employer reports of accidents, and
because employers are not required to
report accidents that do not involve a
fatality or the hospitalization of three or
more employees, it is likely that IMIS
data substantially undercount the
number of nonfatal injuries. Even
without adjusting for potential
undercounting, however, the table
shows that employees still face a
significant risk of being severely injured
in a fall while climbing poles, towers, or
similar structures. In the 3 years before
§ 1910.269 was promulgated, employees
climbing poles, towers, or similar
structures experienced five accidents
per year, on average. In the first 6 years
after that standard was promulgated,
there were approximately three
accidents per year, on average, for a
reduction of two accidents per year, on
average.142 This is in sharp contrast to
the reduction in the number of falls
experienced by employees at the work
location on poles, towers, and similar
structures. This type of accident has
largely disappeared since OSHA issued
§ 1910.269.
142 OSHA examined accident data for electric
utilities for the years 2009 and 2010. In that
industry alone, four employees were injured (three
fatally) when they fell from structures supporting
overhead power lines. (See the descriptions of these
four accidents at: https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=2024
69680&id=202489316&id=201491990&id=2018
59964.) In half the cases, the employees were
climbing or changing location.
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In addition, more than a third of the
falls experienced by employees
climbing wood structures occurred
when the employee’s gaff cut out of the
wood and caused the employee to fall
to the ground (Exs. 0003, 0004). This is
also the experience reported by Mr.
Marchessault of Workplace Safety
Solutions (Tr. 578). Federal and State
compliance records reported that the
poles involved in two of the gaff cutout
accidents reflected in Table 3 had no
observable defects (Ex. 0003143). Even
though both of those accidents occurred
before § 1910.269 was promulgated, it is
likely that nothing in that standard
would have prevented those accidents.
Based on the comments, Mr.
Marchessault’s testimony, and the
accident descriptions in the record,
OSHA concludes that gaff cutout is
pervasive, cannot be reliably predicted,
and can lead to death or serious
physical harm. (Mr. Marchessault
described the injuries as ‘‘slivers’’ in his
testimony, but injuries from gaff cutout
accidents have included such serious
injuries as severe fractures, a
concussion, and a collapsed lung for
which the injured employees were
hospitalized (Exs. 0003, 0400).144)
The current rule in § 1910.269
requires employers to protect employees
143 See the descriptions of the two accidents at:
https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=170374144&id=170611693.
144 OSHA also has documentation, not included
in this analysis, of three instances in which
employees were killed when they fell from utility
poles as a result of gaff cutout (https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=170252852&id=14422471&id=14412209).
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from falling while climbing or changing
location under specified circumstances,
and evidence in this record indicates
that in many, if not all, circumstances
it is feasible for employees to climb and
change locations while protected. For
example, Mr. Marchessault of
Workplace Safety Solutions testified
that there are ‘‘equipment options
available for most circumstances
[involving employees climbing or
changing location]’’ (Tr. 576); Mr.
Steven Theis of MYR testified that he
was aware that one utility required 100percent fall protection (Tr. 1357); and
IBEW noted that some employers
require ‘‘fulltime attachment while
climbing and working on a wood
pole’’ 145 (Ex. 0230). According to an
IBEW survey of 102 IBEW construction
locals, more than a quarter of 93 locals
responding to one question in the
survey reported that ‘‘the employer
require[s] continuous attachment to the
pole when climbing,’’ and nearly a third
of 91 locals responding to another
question reported that ‘‘the employer
require[s] continuous attachment to the
145 OSHA concludes that, in describing the
‘‘climbing’’ of poles or structures, rulemaking
participants used the term ‘‘climbing’’ broadly to
indicate any employee movement, including
‘‘changing location,’’ on poles or structures, as
climbing a pole or structure to get to the working
position involves the same horizontal and vertical
movements as changing location vertically or
horizontally on a pole or structure. OSHA also
concludes that, in this context, rulemaking
participants used the term ‘‘working’’ narrowly to
indicate the activity of working in stationary
positions on poles or structures and not broadly to
also indicate the activity of climbing or changing
location on poles or structures.
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structure when climbing’’ (Ex. 0230).
The preamble to the 1994 final rule for
§ 1910.269 noted that the Electrical
Division of the Panama Canal
Commission and Ontario Hydro in
Canada required fall protection for their
employees while they work on elevated
structures (59 FR 4372–4373).
There are several new forms of workpositioning equipment that can provide
continuous attachment for employees
climbing or changing location on poles,
towers, and similar structures. The
preamble to the proposal noted the Pole
Shark and Pole Choker (70 FR
34855).146 Two commenters pointed to
the BuckSqueeze as another workpositioning system that can provide
continuous attachment while employees
are climbing or changing location on
wood structures (Ex. 0199; Tr. 578).147
A video of this equipment being used
demonstrates that an employee
proficient in its use can ascend and
descend poles with relative ease while
being protected from falling (Ex. 0492).
Rulemaking participants indicated that
fall protection equipment is available to
protect employees climbing or changing
location on towers and similar
structures (Exs. 0144, 0196). This
equipment includes rail and rope-grab
systems to which an employee can
attach a harness and a lanyard,
retractable lanyards attached above the
employee, and double-lanyard systems
(Ex. 0199; Tr. 578, 587 148). OSHA
believes that these, and similar new,
devices make it easier to provide fall
protection for employees climbing or
changing location on poles, towers, and
similar structures, as evidenced by the
growing prevalence of employers
requiring 100-percent attachment.
Therefore, OSHA concludes that
employees climbing or changing
location on poles, towers, and similar
structures can use fall protection under
more conditions than required by
existing § 1910.269(g)(2)(v).
However, OSHA also concludes that
there may be circumstances that
preclude the use of fall protection while
146 A Pole Shark is a device that uses jaws and
a spur wheel to grip the pole and provide an
anchorage for climbing wood poles. A Pole Choker
is a pole strap with an integrated choker strap. The
employee tightens the choker strap against the pole
to prevent the pole strap from sliding down the
pole. Note that, throughout this notice, references
to these and other products are examples only and
do not constitute an endorsement by OSHA.
147 A BuckSqueeze is a pole strap with an
integrated choker strap. The employee tightens the
choker strap against the pole to prevent the pole
strap from sliding down the pole.
148 Mr. Marchessault described a double-strap
system for use on a pole (Tr. 587). OSHA believes
that employers can adapt this system, using
lanyards in place of positioning straps, for use on
a tower or similar structure.
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employees are climbing or changing
location. For example, Mr. James
Tomaseski of IBEW testified, ‘‘[O]n
congested poles, to be able to ascend the
pole to your working area could be a
major task in itself. On the congested
poles it is enough of a task already, but
adding to the point that you have to stay
connected the entire time, it would be
at best difficult’’ (Tr. 977). Mr. Theis of
MYR Group echoed these concerns:
[Employees] are using [pole chokers] now.
And some of the guys are telling us they can’t
be used in all situations. In a lot of situations,
they can be. When they start getting into a
very congested pole, very congested area,
they become more cumbersome than they are
of any benefit. [Tr. 1357]
Consequently, OSHA decided to
modify the provision proposed in
paragraph (b)(3)(iii) (paragraph
(b)(3)(iii)(C) in the final rule) to require
fall protection even for qualified
employees climbing or changing
location on poles, towers, or similar
structures, unless the employer can
demonstrate that the conditions at the
worksite would make using fall
protection infeasible or would create a
greater hazard for employees climbing
or changing location on these structures
while using fall protection. This rule
will ensure that 100-percent fall
protection is the default procedure
when employees are working on these
structures and, therefore, will better
protect employees than the current
requirement. Based on the rulemaking
record, OSHA would consider it feasible
to use fall protection while climbing or
changing location on a structure with
few or no obstructions. Employers may,
however, make reasonable
determinations of what conditions, for
example, the degree of congestion on a
pole, would result in a greater hazard
for employees climbing with fall
protection than without fall protection.
Employers making these determinations
must consider the use of devices that
provide for continuous attachment and
should account for other conditions that
would make climbing or changing
location without fall protection unsafe,
including such conditions as ice, high
winds, and the other conditions noted
in existing § 1910.269(g)(2)(v). In
addition, OSHA notes that this
provision does not affect fall protection
requirements in final
§ 1926.954(b)(3)(iii)(B) for employees
once they reach the work location.
Because the final rule permits
qualified employees to climb or change
location without fall protection under
limited circumstances, the Agency
anticipates that it will be necessary for
employees to occasionally defeat the
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20401
continuous attachment feature on the
fall protection equipment. Therefore,
OSHA decided not to require the
equipment used to meet paragraph
(b)(3)(iii)(C) of the final rule to be
incapable of being defeated by
employees, as recommended by Mr.
Marchessault (Ex. 0196).
Even though under existing
§ 1910.269(g)(2)(v) there already are
some circumstances in which employers
must provide equipment that will
protect employees who are climbing or
changing location on structures, OSHA
believes that many employers covered
by the final rule will need additional
time to explore options to select
equipment that best protects their
employees while climbing or changing
location. In some cases, the equipment
employers currently are providing may
not be ideal for everyday use. In
addition, employers will need time to
train employees to become proficient in
the use of any new equipment. Before
employees gain proficiency, it is
possible that not only will they have
difficulties climbing or changing
location on structures, but the
equipment may distract them from
climbing or changing location safely. As
noted by Mr. Gene Trombley,
representing EEI in the 1994
rulemaking, ‘‘To suddenly try to require
them to change years and years of
training and experience would, I feel,
cause a serious reduction in that high
level of confidence and ability’’ (DC Tr.
853, as quoted in the preamble to the
1994 rulemaking, 59 FR 4372).149
Therefore, OSHA is giving employers
until April 1, 2015, to comply with the
new requirements in
§ 1926.954(b)(3)(iii)(C) of the final rule.
This delay should provide sufficient
time for employers to: Evaluate the
various types of fall protection
equipment that employees climbing or
changing location can use; select and
purchase the type of equipment that
best satisfies their needs; train
employees in the use of this equipment;
and certify that the employees
demonstrated proficiency in using the
equipment.
In the intervening period, paragraph
(b)(3)(iii)(C) of the final rule will apply
the existing rule from § 1910.269, which
permits qualified employees to climb
and change location without fall
protection as long as there are no
conditions, such as ice, high winds, the
149 This transcript is available for inspection and
copying in OSHA’s Docket Office, Docket No. S–
015, U.S. Department of Labor, 200 Constitution
Avenue NW., Room N2625, Washington, DC 20210;
telephone (202) 693–2350. (OSHA’s TTY number is
(877) 889–5627.) OSHA Docket Office hours of
operation are 8:15 a.m. to 4:45 p.m., ET.
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design of the structure (for example, no
provision for holding on with hands), or
the presence of contaminants on the
structure, that could cause the employee
to lose his or her grip or footing. The
conditions specifically listed in the
standard are not the only ones
warranting the use of fall protection for
climbing and changing position. Other
factors affecting the risk of an
employee’s falling include the level of
competence of the employee, the
condition of a structure, the
configuration of attachments on a
structure, and the need to have both
hands free for climbing. Moreover, if the
employee is not holding onto the
structure (for example, because the
employee is carrying tools or equipment
in his or her hands), the final rule
requires fall protection. Video tapes
entered into the 1994 § 1910.269
rulemaking record by EEI (269-Ex. 12–
6), which EEI claimed represented
typical, safe climbing practices in the
utility industry, show employees using
their hands to provide extra support and
balance.150 Climbing and changing
location in this manner will enable an
employee to continue to hold onto the
structure in case his or her foot slips.
When employees are not using their
hands for additional support, they are
much more likely to fall as a result of
a slip.
All of these revisions, including the
revisions related to fall protection for
employees working from aerial lifts
described earlier in this section of the
preamble, appear in final
§ 1926.954(b)(3)(iii).
Paragraph (e)(1) of § 1926.502 limits
the maximum free-fall distance for
work-positioning systems to 0.6 meters
(2 feet). OSHA proposed to adopt this
same limit in § 1926.954. However, in
electric power transmission and
distribution work, permanent
anchorages are not always available.
Many utility poles provide no
attachment points lower than the lowest
crossarm. If an employee is working
below the crossarm, there would be no
place on the pole where he or she can
attach the work-positioning equipment.
The preamble to the proposed rule
explained that, in such cases, workpositioning equipment still provides
some degree of fall protection in that the
equipment holds the employee in a
fixed work position and keeps him or
her from falling (70 FR 34855).
Therefore, OSHA proposed in paragraph
(b)(3)(iv) to require work-positioning
equipment to be rigged so that the
150 Exhibits in the 1994 § 1910.269 rulemaking
record (denoted as ‘‘269-Ex’’) also are available in
Docket Number S–015.
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employee could free fall no more than
0.6 meters (2 feet), unless no anchorage
was available. In the preamble to the
proposed rule, OSHA requested
comment on whether proposed
paragraph (b)(3)(iv) would provide
sufficient protection for employees and
on whether portable devices (such as a
Pole Shark, Pole Choker, or similar
device) could be used as suitable
anchorages.
Some commenters objected to the
proposed requirement that workpositioning equipment be rigged with a
maximum free fall of 0.6 meters (2 feet)
insofar as it would apply when
employees are working above
equipment that could serve as an
anchorage. (See, for example, Exs. 0201,
0230.) For instance, IBEW noted that an
employee using work-positioning
equipment might be much more than
0.6 meters above a potential attachment
point, such as a neutral bolt (Ex. 0230).
The union claimed that, if the employee
used this attachment point, the free-fall
distance would have to be more than 0.6
meters for the employee to reach the
work.
OSHA acknowledges these concerns,
but believes they can be eliminated by
the use of portable devices. With
portable devices, employees will not
have to rely on anchorages on poles or
structures because the employees would
have anchorages that are part of the
work-positioning equipment. Thus, it
would always be possible to rig the
equipment to accommodate a free fall of
no more than 0.6 meters.
Many commenters opposed requiring
portable devices to provide anchorages
for employees on poles, towers, and
similar structures. (See, for example,
Exs. 0125, 0127, 0149, 0151, 0162, 0171,
0173, 0175, 0177, 0186, 0200, 0209,
0227.) Some of these commenters
maintained that these devices do not
meet the strength requirements for
anchorages. (See, for example, Exs.
0177, 0227.) For instance, Mr. Thomas
Taylor with Consumers Energy
commented that ‘‘the specified portable
devices do not meet the specifications
for anchorages in Subpart M and were
never designed to be used for that
purpose’’ (Ex. 0177). Several
commenters argued that these devices
are not always effective, are difficult or
impossible to use in some
circumstances, are unnecessary, and
could even increase the risk to
employees. (See, for example, Exs. 0125,
0127, 0149, 0151, 0171, 0175, 0186,
0200.) For instance, Ms. Jill Lowe of the
Employers Electrical and
Communication Safety Committee of
Washington and Oregon commented:
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The use of an anchorage device [such as]
the pole shark, would not be an effective
anchor when working on a structural member
or sitting on a cross arm. The device would
only be effective when climbing a pole
without obstructions or working in a position
on a pole below a cross arm or structural
member. It must also be acknowledged that
some of these devices could not physically be
used due to limited space available on the
pole at the work position (i.e.: Secondaries,
crossarm braces, etc.) . . . .
More information and data would be
required before mandating the use of this
type of equipment. For example, how many
actual injuries have been recorded in a fall
where a worker is belted in on the pole?
Would this add weight or further encumber
the worker when climbing the pole? These
types of devices could be effective in severe
ice conditions, but for day to day use, would
not provide the desired efficacies and would
impede climbing, add to maneuvering
difficulties and could increase risk factor(s).
[Ex. 0151]
Ms. Salud Layton of the Virginia,
Maryland & Delaware Association of
Electric Cooperatives argued that these
devices pose a greater hazard because
they increase ‘‘the amount of time spent
on the pole, the complexity of the work
performed on the pole, and the number
of opportunities to make mistakes while
doing unnecessary jobs not related to
the original reason the pole was actually
climbed’’ (Ex. 0175).
Mr. Anthony Ahern with the Ohio
Rural Electric Cooperatives provided the
following explanation for his argument
that these devices can be difficult to use
and could potentially increase the risk
to employees:
Some of these devices, especially the poleshark, are large and very awkward to use.
They are very difficult to maneuver into a
narrow space and greatly limit movement on
the pole. It is next to impossible for a
lineman to turn around far enough with one
of these devices to be able to reach the end
of a ten foot cross arm or a davit arm or even
work on a transformer bank mounted on a
cluster rack. If two or more workers are
working in the same area on a pole, these
devices can really create a lot of interference.
Also, quite often a second safety is required
to be used with these devices so that the
climber can transition past cables, cross arms
or other equipment on a pole. This means an
extra snap hook in the D-rings and increases
the possibility of an accident because the
lineman grabs the wrong one. These devices
are also much more difficult to operate with
rubber gloves on than a conventional safety
strap. [Ex. 0186]
However, some commenters suggested
that these types of devices could be
used as anchorages. (See, for example,
Ex. 0199; Tr. 1338, 1357.) A video
submitted to the record shows one of
these devices successfully supporting an
employee who had fallen from a pole
(Ex. 0492).
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OSHA concludes that the concerns of
commenters who argued that portable
anchorage equipment is difficult to use
or poses increased hazards are
unwarranted. As noted earlier, some
employers already require 100-percent
attachment. The testimony of Messrs.
Marchessault (of Workplace Safety
Solutions) and Theis (of MYR Group)
offer evidence that Pole Sharks, Pole
Chokers, and similar devices can be,
and have been, used successfully as
anchorages (Tr. 576–579, 1338, 1357).
The videotape of one of these devices in
use clearly demonstrates that the
particular device is reasonably light and
not significantly more difficult to use
than the traditional positioning straps
currently used by power line workers
(Ex. 0492). Some of these devices
occupy about the same space on a pole
or structure as a positioning strap and,
therefore, should fit wherever those
straps fit (id.). Evidence also indicates
that, with training, employees can use
these devices proficiently (Ex. 0199; Tr.
576–579).
Mr. Ahern’s example of an employee
using positioning equipment to reach
the end of a 3-meter (10-foot) crossarm
supports the need for employees to use
an anchorage at the work location. The
end of the crossarm would be about 1.4
meters (4.6 feet) from the edge of the
pole. To perform such work, a 2-metertall (6.5-foot-tall) employee would have
to be in a nearly horizontal position to
reach the end of the arm. This position
increases the likelihood of gaff cutout,
because the gaffs would be at an angle
to the force applied by the employee’s
weight, which would be applied in a
vertical direction. A gaff is designed to
penetrate the wood when force is
applied along its length. When force is
applied perpendicular to the length of
the gaff, it can twist the gaff out of the
wood. In addition, to the extent it is
impossible to reach the end of the
crossarm with some of these devices,
other methods of working from the pole
can be used. For example, the employee
could work from a pole-mounted
platform, which would both enable the
employee to reach further from the pole
and provide an anchorage for the fall
protection equipment (269-Ex. 8–5).
Thus, the Agency concludes that there
is greater need for an anchorage when
work is performed in such positions.
The examples of working on a
crossarm or a structural member
provided by Ms. Lowe with the
Employers Electrical and
Communication Safety Committee of
Washington and Oregon are inapposite.
As noted earlier, work-positioning
equipment is inappropriate for use in
these situations; such equipment may be
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used only on vertical structural
members. It is not clear why Pole
Sharks, Pole Chokers, or similar devices,
which are designed to supplement or
replace traditional positioning straps,
could not be used on vertical members
in the same way a traditional
positioning strap can be used.
OSHA concludes that the accident
information in the record indicates that
there is a need for employees to use an
anchorage to keep them from falling
while they are at the work location (Exs.
0002, 0400). Two of the gaff cutout
accidents included in Table 3 occurred
while an employee was at the work
location. One commenter stated that one
of his company’s eight fall accidents
occurred while an employee was at the
work position (Ex. 0209). Although the
total number of accidents is not great,
these accidents are easily preventable.
The final rule, in paragraph
(b)(3)(iii)(C), already requires employees
to be protected while climbing. The
same equipment that protects an
employee climbing a pole can serve as
an anchorage and can prevent him or
her from falling while at the work
location as well (Ex. 0492; Tr. 576–579).
As a result, OSHA does not believe
there will often be problems finding or
providing anchorage points for workpositioning equipment that can satisfy
the 0.6-meter maximum free-fall
requirement.
The Agency notes that Consumers
Energy incorrectly identified the
relevant strength requirements for
anchorages used with work-positioning
equipment. Paragraph (b)(1)(i) of final
§ 1926.954 applies Subpart M only to
fall arrest equipment. Paragraph (b)(3)(v)
of final § 1926.954, described later in
this section of the preamble, requires
anchorages used with work-positioning
equipment to be capable of supporting
at least twice the potential impact load
of an employee’s fall, or 13.3
kilonewtons (3,000 pounds), whichever
is greater. OSHA concludes that it is
feasible with available technology for
portable anchorage devices to meet the
tensile-strength requirement in
paragraph (b)(3)(v) of the final rule. The
materials, including straps, buckles,
rivets, snaphooks, and other hardware,
that are, or could be, used in anchorages
also are used in positioning straps for
work-positioning equipment (Exs. 0055,
0492), which paragraph (b)(2)(vii)(C) of
the final rule requires to have greater
tensile strength than required by
paragraph (b)(3)(v) of the final rule. In
addition, Mr. Lee Marchessault with
Workplace Safety Solutions testified
about the experience of a line worker he
had been training (Tr. 577–578). The
line worker, who had been using a
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portable anchorage device (the
BuckSqueeze) during the training
exercise, experienced a gaff cutout, but
was not injured because the device
successfully arrested the fall (id.). The
videotape Mr. Marchessault submitted
for the record depicted this equipment
as successfully arresting the fall of the
worker who had been using it (Ex.
0492). Portable anchorage devices are
designed to arrest an employee’s fall
into work-positioning equipment; thus,
the devices almost certainly meet the
strength requirements in ASTM F887–
04, which, as noted earlier, are
equivalent to OSHA’s strength
requirements for work-positioning
equipment. In fact, the latest edition of
the consensus standard, ASTM F887–
12e1, contains equivalent strength
requirements for what it calls ‘‘wood
pole fall restriction devices.’’ 151 OSHA
has included a note following paragraph
(b)(3)(v) of the final rule to indicate that
wood-pole fall-restriction devices
meeting ASTM F887–12e1 are deemed
to meet the anchorage-strength
requirement when they are used in
accordance with manufacturers’
instructions.
For these reasons, paragraph (b)(3)(iv)
in the final rule requires workpositioning systems to be rigged so that
an employee can free fall no more than
0.6 meters (2 feet). OSHA is not
including the proposed exemption for
situations in which no anchorage is
available. In view of the availability of
wood-pole fall-restriction devices,
OSHA expects that in most, if not all,
circumstances, anchorages will not only
be available, but will be built into workpositioning equipment to permit
compliance with this provision, as well
as paragraph (b)(3)(iii)(C) of the final
rule. However, because the Agency
believes that employers will purchase
equipment that complies with both
paragraphs (b)(3)(iii)(C) and (b)(3)(iv),
OSHA is requiring compliance with
both of these paragraphs starting on
April 1, 2015. This delay should
provide employers with sufficient time
to evaluate, and then purchase,
compliant equipment.
Final paragraph (b)(3)(v), which is
being adopted without substantive
change from the proposal, requires
anchorages used with work-positioning
equipment to be capable of sustaining at
least twice the potential impact load of
an employee’s fall, or 13.3 kilonewtons
(3,000 pounds), whichever is greater.
151 Section 15.3.2 of ASTM F887–12e1 requires
these devices, when new, to have a breaking
strength of 13.3 kilonewtons (3,000 pounds).
Section 24 of that standard describes test
procedures for these devices to ensure that they will
successfully arrest a fall.
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This provision, which duplicates
§ 1926.502(e)(2), will ensure that an
anchorage will not fail when needed to
stop an employee’s fall. Comments on
the technological feasibility of this
provision are addressed in the summary
and explanation for paragraph (b)(3)(iv),
earlier in this section of the preamble.
Final paragraph (b)(3)(vi), which is
being adopted without substantive
change from the proposal, provides that,
unless a snaphook is a locking type and
designed specifically for the following
conditions, snaphooks on workpositioning equipment not be engaged
to any of the following:
(1) Webbing, rope, or wire rope;
(2) Other snaphooks;
(3) A D ring to which another
snaphook or other connector is attached;
(4) A horizontal lifeline; or
(5) Any object that is incompatibly
shaped or dimensioned in relation to
the snaphook such that accidental
disengagement could occur should the
connected object sufficiently depress
the snaphook keeper to allow release of
the object.
This paragraph, which duplicates
§ 1926.502(e)(8), prohibits methods of
attachment that are unsafe because of
the potential for accidental
disengagement of the snaphooks during
use.
6. Section 1926.955, Portable Ladders
and Platforms
Final § 1926.955 addresses portable
ladders and platforms. Paragraph (a)
provides that requirements for portable
ladders used in work covered by Part
1926, Subpart V are contained in Part
1926, Subpart X, except as noted in
§ 1926.955(b). Proposed paragraph (a)
also provided that the requirements for
fixed ladders in subpart D of part 1910
(§ 1910.27) applied to fixed ladders used
in electric power transmission and
distribution construction work. OSHA is
including proposed paragraph (a) in the
final rule with one change—deleting the
second provision.
Fixed ladders used in electric power
generation, transmission, and
distribution work are permanent
ladders. They are the same ladders
irrespective of whether the work being
performed on them is construction work
covered by subpart V or maintenance
work covered by § 1910.269. In the
preamble to the proposal, OSHA
explained that the Agency believed that
the Part 1910, Subpart D standards
should apply to these ladders during
construction, as well as during
maintenance work (70 FR 34855), but
requested comments on whether the
proposed incorporation of the general
industry standard for fixed ladders was
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warranted, especially in light of the
1990 proposed revision to Part 1910,
Subpart D (55 FR 13360, Apr. 10, 1990).
OSHA recently reproposed the revision
of that subpart (75 FR 28862, May 24,
2010).
A few commenters responded to this
issue. (See, for example, Exs. 0162,
0212, 0227, 0230.) Southern Company
was concerned about the proposed
incorporation of Subpart D,
commenting:
We question the use of 1910.27 for fixed
ladders since OSHA proposed the revision of
this standard over 15 years ago and there has
been no action to date. Due to the time that
has elapsed since OSHA published the
proposed revisions to 1910 Subpart D and the
revisions that have been made to the national
consensus standards for all types of ladders,
OSHA may wish to consider reopening the
rulemaking prior to proceeding with the
revisions to Subpart D. We recommend that
OSHA not reference Subpart D as a part of
the revisions to Subpart V and 1910.269 until
work on the revision to Subpart D is
completed. [Ex. 0212]
Southern Company also asked OSHA to
explain ‘‘why the provisions of 1910
Subpart D should be applied to fixed
ladders instead of the fixed ladder
requirements of 1926.1053’’ (id.).
Southern Company asserted that the
construction standard contained
requirements that are not found in the
general industry standard, but that
contribute to employee safety (id.).
EEI recommended that neither
§ 1926.955(a) nor the corresponding
provision in the general industry
standard, § 1910.269(h)(1), incorporate
part 1910, subpart D by reference until
OSHA finalizes revisions to part 1910,
subpart D (Ex. 0227). EEI asserted that
there were discrepancies between the
requirements for fixed ladders in
existing part 1910, subpart D, the 1990
proposed part 1910, subpart D, and the
then-current ANSI standard for fixed
ladders, ANSI A14.3–2002, American
National Standard for Ladders—Fixed—
Safety Requirements (id.). EEI also
asserted that the existing general
industry standard contained outdated
design requirements (id.).
OSHA accepts EEI’s and Southern
Company’s recommendation not to
apply the requirements for fixed ladders
in § 1910.27 to fixed ladders used in the
construction of electric power
transmission and distribution
installations, though not for the reasons
these commenters stated. OSHA
believes that the use of fixed ladders in
the construction of transmission and
distribution installations is not unique.
As such, the requirements that apply to
fixed ladders in the construction of
electric power transmission and
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distribution installations should be the
same as the requirements that apply
generally to construction work
(including, as Southern Company noted,
the requirements contained in
§ 1926.1053).
Because OSHA is not including the
cross-reference to subpart D for fixed
ladders in the final rule and because the
remaining provisions in § 1926.955(a)
apply only to portable ladders and
platforms, OSHA is revising the title of
§ 1926.955 to ‘‘Portable ladders and
platforms’’ to more accurately reflect the
contents of this section.
OSHA also accepts EEI’s and
Southern Company’s recommendation
not to reference in final § 1910.269(h)
the part 1910, subpart D provisions for
fixed ladders because, as with final
§ 1926.955, § 1910.269(h) in the final
rule covers only portable ladders and
platforms. Therefore, OSHA is revising
the title of § 1910.269(h) to ‘‘Portable
ladders and platforms’’ and is revising
the regulatory text of final
§ 1910.269(h)(1) to clarify that the
paragraph applies to portable ladders
and platforms, not fixed ladders. These
changes make final § 1910.269(h)
consistent with final § 1926.955.
MYR Group also had concerns about
applying the general industry standards
to construction work. MYR Group
maintained that contractors would have
little control over fixed ladders
provided by host employers (Ex. 0162).
The Agency notes that an employer
whose employees are performing the
work must adhere to OSHA standards.
If, for example, an electric utility’s fixed
ladder does not comply with Part 1926,
Subpart X, then a contractor whose
employees would be using that ladder
must take whatever measures are
necessary to protect its employees and
comply with Part 1926, Subpart X. Such
measures include enforcing any
contractual language requiring the
utility to address any noncompliant
ladders, using other means of accessing
the work area, such as portable ladders
or aerial lifts, and repairing or replacing
the ladder.
IBEW recommended that OSHA
consider the specifications for fixed
ladders in IEEE Std 1307, Standard for
Fall Protection for Utility Work, when
finalizing the language for subpart V
and § 1910.269 (Ex. 0230).The union
wrote:
[T]he committee responsible for
developing the standard went through great
pains to research ladders, step bolts, and
other climbing devices commonly installed
on electrical structures. Lineman climbing
boots and other equipment was looked at for
the purpose of establishing ladder and step
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bolt criteria that would be compatible with
the worker safety equipment. [Ex. 0230]
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OSHA rejects IBEW’s
recommendation to adopt requirements
based on IEEE Std 1307. Although that
consensus standard contains
requirements for structures found in
electric power generation, transmission,
and distribution work (for example,
utility poles and towers), those
structures are not unique to the electric
power industry; and the Agency
believes, therefore, that this rulemaking
is not the proper vehicle to regulate
them. The same types of structures are
found in other industries, in particular,
the telephone and cable-television
industries. Utility poles and towers are
used to support telephone lines, cable
television lines, communications
antennas, and other equipment used by
these industries. OSHA notes that its
recently proposed revision of part 1910,
subpart D includes requirements for
fixed ladders on towers and for step
bolts on towers and poles (see proposed
§ 1910.24, Step bolts and manhole steps;
75 FR 29136).
Paragraph (b) of the final rule
establishes requirements for special
ladders and platforms used for electrical
work. Because the lattice structure of an
electric power transmission tower and
overhead line conductors generally do
not provide solid footing or upper
support for ladders, OSHA is exempting
portable ladders used on structures or
conductors in conjunction with
overhead line work from the general
provisions of § 1926.1053(b)(5)(i) and
(b)(12), which address ladder support
and the use of ladders near exposed
electric equipment. As noted in the
preamble to the proposal, an example of
a type of ladder exempted from these
provisions is a portable hook ladder
used by power line workers to work on
overhead power lines (70 FR 34855).152
These ladders are hooked over the line
or other support member and then are
lashed in place at both ends to keep
them steady while employees are
working from them.
Final paragraphs (b)(1) through (b)(4)
and (c) provide employees with
protection that is similar to the
protection afforded to employees by
§ 1926.1053(b)(5)(i) and (b)(12). These
provisions require that these special
152 Existing § 1926.1053(b)(12) provides that
‘‘[l]adders shall have nonconductive siderails if
they are used where the employee or the ladder
could contact exposed energized electrical
equipment, except as provided in § 1926.951(c)(1)
of this part.’’ In this final rule, OSHA is replacing
the reference to § 1926.951(c)(1) with a reference to
the corresponding provision in the final rule,
§ 1926.955(c), and to final § 1926.955(b), which
exempts special ladders used for electrical work
from the requirement for nonconductive siderails.
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ladders and platforms be secured,
specify the acceptable loads and proper
strength of this equipment, and provide
that the ladders be used only for the
particular types of application for which
they are designed. These provisions
thereby ensure that employees are
adequately protected when using the
ladders covered by the final rule. In the
§ 1910.269 rulemaking, OSHA
concluded that these alternative criteria
provide for the safe use of this special
equipment, and the Agency is extending
the application of these alternative
criteria to work covered by Subpart V
(59 FR 4375). It should be noted that the
requirements for portable ladders in
final paragraphs (b)(1) through (b)(4)
apply in addition to requirements in
§ 1926.1053 for portable ladders. OSHA
revised the language in the final rule to
clarify that the requirements in
§ 1926.1053, except for paragraph
(b)(5)(i) and (b)(12), apply to portable
ladders used on structures or
conductors in conjunction with
overhead line work and that the
requirements in paragraphs (b)(1)
through (b)(4) apply only to portable
ladders and platforms used in this
manner.
Paragraph (b)(1) of final § 1926.955
requires portable platforms to be
capable of supporting without failure at
least 2.5 times the maximum intended
load in the configurations in which they
are used. Paragraph (b)(1) in the
proposed rule also applied this
requirement to portable ladders.
However, § 1926.1053(a)(1), which also
applies, already specifies the strength of
portable ladders. Having two standards
with different strength requirements for
portable ladders would be confusing.
Consequently, OSHA revised
§ 1926.955(b)(1) in the final rule so that
it covers only portable platforms.
Paragraph (b)(2) of final § 1926.955
prohibits portable ladders and platforms
from being loaded in excess of the
working loads for which they are
designed. It should be noted that, with
respect to portable ladders, compliance
with this provision constitutes
compliance with § 1926.1053(b)(3).
Paragraph (b)(3) of final § 1926.955
requires portable ladders and platforms
to be secured to prevent them from
becoming accidentally dislodged.153
Accordingly, with respect to portable
153 It should be noted that, to meet paragraph
(b)(3), employers must ensure that portable ladders
and platforms are always secured when in use,
regardless of the conditions of the surface on which
the ladder is placed. For example, when a
conductor platform, such as a cable cart, is
suspended from a line conductor by a trolley or
hooks, the platform must be secured to the
conductor so that it cannot fall if the trolley or
hooks become dislodged.
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ladders, OSHA concludes that
compliance with § 1926.955(b)(3)
constitutes compliance with
§ 1926.1053(b)(6), (b)(7), and (b)(8).154
Paragraph (b)(4) of final § 1926.955
requires portable ladders and platforms
to be used only in applications for
which they are designed. It should be
noted that, with respect to portable
ladders, compliance with this provision
constitutes compliance with
§ 1926.1053(b)(4).
Paragraph (c) prohibits the use of
portable metal, and other portable
conductive, ladders near exposed
energized lines or equipment. This
paragraph addresses the hazard to
employees of contacting energized lines
and equipment with conductive ladders.
However, as noted in the preamble to
the proposal, in specialized high-voltage
work, the use of nonconductive ladders
could present a greater hazard to
employees than the use of conductive
ladders (70 FR 34855–34856). In some
high-voltage work, voltage can be
induced on conductive objects in the
work area. When the clearances between
live parts operating at differing voltages,
and between the live parts and
grounded surfaces, are large enough that
it is relatively easy to maintain the
minimum approach distances required
by § 1926.960(c)(1), electric shock from
induced voltage on objects in the
vicinity of these high-voltage lines can
pose a greater hazard. Although these
voltages do not normally pose an
electrocution hazard, the involuntary
muscular reactions caused by contacting
objects at different voltages can lead to
falls. Using a conductive ladder in these
situations can minimize the voltage
differences between objects within an
employee’s reach, thereby reducing the
hazard to the employee. Therefore, the
final rule permits a conductive ladder to
be used if an employer can demonstrate
that the use of a nonconductive ladder
would present a greater hazard to
employees.
7. Section 1926.956, Hand and Portable
Power Equipment
Final § 1926.956 addresses hand and
portable power equipment. The title of
this section in the proposal was ‘‘Hand
and portable power tools.’’ OSHA
revised the title to comport with the
scope of the requirements in this
section, which address equipment
generally and not just tools. Paragraph
154 It should also be noted that § 1926.1053(b)(1),
which requires that portable ladders be secured in
certain situations, applies additional requirements
when portable ladders are used to access an upper
landing surface. Therefore, compliance with final
§ 1926.955(b)(3) does not constitute compliance
with these requirements.
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(a) of this section of the final rule
provides that electric equipment
connected by cord and plug is covered
by paragraph (b), portable and vehiclemounted generators used to supply
cord- and plug-connected equipment are
governed by paragraph (c), and
hydraulic and pneumatic tools are
covered by paragraph (d). OSHA took all
of the requirements in this section from
existing § 1910.269(i).
Electric equipment connected by cord
and plug must satisfy the requirements
in paragraph (b). Proposed paragraph
(b)(1) stated that cord- and plugconnected equipment supplied by
premises wiring is covered by Subpart
K of Part 1926. OSHA is not including
this proposed requirement in the final
rule because, first, OSHA determined
that the language in proposed paragraph
(b) improperly emphasized ‘‘premises
wiring.’’ The purpose of the proposed
provision was to clarify that equipment
covered by Subpart K would continue to
be covered by that Subpart (70 FR
34856). However, OSHA derived the
proposed provision from the
corresponding provision in existing
§ 1910.269(i). That provision was, in
turn, derived from § 1910.302(a)(1),
which specifies the scope of part 1910,
subpart S, and provides that the
subpart’s ‘‘design safety standards for
electric utilization of systems’’ apply to
‘‘electrical installations and utilization
equipment installed or used within or
on buildings, structures, and other
premises’’ (that is, premises wiring).
Section 1926.402, which specifies the
scope of Subpart K, does not use the
term ‘‘premises wiring.’’ Second,
proposed § 1926.956(b)(1), and its
counterpart in existing
§ 1910.269(i)(2)(i), are unnecessary
because these provisions simply refer to
requirements that already apply.
Therefore, to remove any ambiguity, the
Agency is not including proposed
§ 1926.956(b)(1) in the final rule and is
removing existing § 1910.269(i)(2)(i) and
is replacing the reference in existing
§ 1910.269(i)(2)(ii) (final
§ 1910.269(i)(2)) to any cord- and plugconnected equipment supplied by other
than premises wiring with a reference to
cord- and plug-connected equipment
not covered by Subpart S.
Pursuant to proposed paragraph
(b)(2), equipment not covered by
subpart K had to have the tool frame
grounded, be double insulated, or be
supplied by an isolating transformer
with an ungrounded secondary. The
proposed rule (and existing
§ 1926.951(f)(2)(iii)) did not specify any
limit on the secondary voltage of the
isolating transformer. OSHA is
promulgating this paragraph in the final
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rule (final paragraph (b)(3)) with one
substantive change—if an isolating
transformer with an ungrounded
secondary is used to comply with this
provision, its secondary voltage is
limited to 50 volts.
In the preamble to the proposed rule,
OSHA noted the widespread availability
of double-insulated tools and requested
comment on whether the option
permitting tools to be supplied through
an isolating transformer was still
necessary (75 FR 34856). Several
commenters responded to this request.
(See, for example, Exs. 0126, 0186,
0201, 0209, 0212, 0213, 0227, 0230.)
Most of these comments supported
retaining the proposed option that
permits cord- and plug-connected
equipment to be supplied by an
isolating transformer. (See, for example,
Exs. 0201, 0209, 0212, 0213, 0227.) For
instance, Duke Energy stated: ‘‘OSHA
should continue to allow the third
option of isolating transformers. While
most applications are covered by
grounding or double insulating, there
are unique situations where neither of
these is possible and an isolating
transformer may be necessary to protect
employees’’ (Ex. 0201). TVA
commented, without elaboration, that
‘‘[d]uring plant outages there are
situations where the use of isolating
transformers provides the best employee
safety’’ (Ex. 0213). Southern Company
relied on OSHA’s statement in the
preamble to the proposal 155 that using
isolating transformers is ‘‘an effective
means of protecting employees from
shock’’ (Ex. 0212).
Other commenters asserted that using
isolating transformers was an outdated
form of protection. (See, for example,
Exs. 0126, 0186, 0230.) For instance, Mr.
Anthony Ahern of Ohio Rural Electric
Cooperatives wrote:
Isolating transformers are not needed
today. Almost all tools today are either
double insulated or equipped with a
grounding (3 wire) cord and plug. OSHA
already has rules which cover the use and
maintenance of these types of tools. Further,
battery operated and gas powered tools are
becoming more and more common and
hydraulic tools are commonly used with
bucket trucks. [Ex. 0186]
IBEW commented, ‘‘Double insulated
hand tools are the industry standard. It
would be difficult to find tools that are
not double insulated or the tool frame
is not grounded’’ (Ex. 0230). IBEW
stated, however, that isolating
transformers continue to be an option
‘‘[i]f other types of tools continue to be
used’’ (id.).
155 See
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OSHA determined that the proposed
option permitting cord- and plugconnected equipment to be supplied by
an isolating transformer was
insufficiently protective and that this
option will only provide sufficient
protection against ground faults when
the isolation transformer has an
ungrounded secondary of no more than
50 volts. OSHA is imposing the 50-volt
limit on isolation transformers because,
although OSHA stated in the preamble
to the proposal that each of the three
options (grounding, double insulation,
and isolation) provided protection from
electric shock (70 FR 34856), OSHA
recognized in other standards the
limited protection provided by isolating
transformers.156 If unlimited voltages
are permitted with respect to the
isolating transformer option, employees
working with cord- and plug-connected
equipment operating at higher voltages
would be exposed to a serious electricshock hazard when a second ground
fault occurs. Even if equipment is
supplied by an isolating transformer
with an ungrounded secondary, there
will always be a path to ground for the
circuit conductors. This path will be
caused by leakage or by capacitive or
inductive coupling. Depending on the
location of this path, one of the circuit
conductors could have a voltage to
ground as high as the full circuit
voltage. Thus, while the corresponding
electrical standards for general industry
and construction at §§ 1910.304(g)(6)(vi)
and (g)(6)(vii) and 1926.404(f)(7)(iv),
respectively, permit all three options,
the standards (in
§§ 1910.304(g)(6)(vii)(A) and
1926.404(f)(7)(iv)(C)(6)) also limit the
secondary voltage on the isolating
transformer to 50 volts or less. Fifty
volts or less is widely recognized as a
generally safe voltage. (See, for example,
Exs. 0076, 0077, 0532.)
Paragraph (c) of final § 1926.956
requires portable and vehicle-mounted
generators used to supply cord- and
plug-connected equipment covered by
paragraph (b) to meet several
requirements. Under paragraph (c)(1),
the generator may only supply
equipment on the generator or the
vehicle (for example, lights mounted on
the generator or vehicle) and cord- and
plug-connected equipment through
receptacles mounted on the generator or
the vehicle. Paragraph (c)(2) provides
that non-current-carrying metal parts of
156 OSHA notes that TVA did not address the
safety of using an isolating transformer with a
secondary voltage of more than 50 volts during a
plant outage. However, pursuant to the final rule,
if TVA uses such a transformer during a plant
outage or otherwise, that transformer must have a
secondary voltage of not more than 50 volts.
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equipment, and the equipment
grounding conductor terminals of the
receptacles, must be bonded to the
generator frame. Paragraph (c)(3)
requires that the frame of vehiclemounted generators be bonded to the
vehicle frame. Finally, paragraph (c)(4)
requires the neutral conductor to be
bonded to the generator frame. The final
rule clarifies that these requirements
apply only when Subpart K does not
apply, as explained in the discussion of
§ 1926.956(b), earlier in this section of
the preamble. The requirements in this
paragraph are similar to the
corresponding Subpart K requirements,
which are contained in § 1926.404(f)(3).
Final paragraph (d), which is being
adopted without substantive change
from the proposal, applies to pneumatic
and hydraulic tools. Paragraph (d)(1) of
§ 1926.302 requires the fluids used in
hydraulic-powered tools to be fire
resistant. As explained in the preamble
to the proposed rule, insulating
hydraulic fluids are not inherently fire
resistant, and additives that could make
them fire resistant generally make the
hydraulic fluid unsuitable for use as
insulation (70 FR 34856). Because of
these characteristics and because
hydraulic fluids must be insulating to
protect employees performing power
transmission and distribution work,
existing § 1926.950(i) exempts
insulating hydraulic fluids from
§ 1926.302(d)(1).
OSHA proposed to continue this
exemption in § 1926.956(d)(1), but was
concerned by several accidents
described in the record that occurred
when insulating hydraulic fluid ignited
and burned employees (Ex. 0002). The
Agency requested information on
whether fire-resistant insulating
hydraulic fluids were available or were
being developed.
OSHA did not receive any
information about the availability or
progress with the development of fireresistant insulating hydraulic fluid;
consequently, OSHA is including the
existing exemption for insulating
hydraulic fluids in the final rule. The
Agency believes that the most serious
hazard faced by an employee
performing work covered by subpart V
is electric shock. The Agency also
reviewed the accidents in the record
(such as Exs. 0002, 0003, 0004, and
0400) and concluded that, although
insulating hydraulic fluid poses a
substantial risk of igniting and burning
workers, the risk of electric shock with
uninsulated hydraulic equipment poses
a greater risk of harm. OSHA encourages
employers and manufacturers to
develop insulating fluid that also is fire-
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resistant and will reexamine this issue
if such fluids become available.
Final paragraph (d)(2) provides that
safe operating pressures may not be
exceeded. This requirement protects
employees from the harmful effects of
tool failure. If hazardous defects are
present, no operating pressure would be
safe, and the tools could not be used. In
the absence of defects, the maximum
rated operating pressure (which may be
specified by the manufacturer or by
hydraulics handbooks) is the maximum
safe pressure. OSHA included a note to
this effect in the final rule.
If a pneumatic or hydraulic tool is
used where it may contact exposed
energized parts, the tool must be
designed and maintained for such use
under final paragraph (d)(3). In
addition, under paragraph (d)(4),
hydraulic systems for tools that may
contact exposed live parts during use
must provide protection against loss of
insulating value, for the voltage
involved, due to the formation of a
partial vacuum in the hydraulic line.
Under paragraph (d)(5), a pneumatic
tool used on energized electric lines or
equipment or used where it may contact
exposed live parts must provide
protection against the accumulation of
moisture in the air supply. These three
requirements protect employees from
electric shock by restricting current flow
through hoses.
OSHA included a note following
paragraph (d)(4) of the final rule
addressing the use of hydraulic lines
that do not have check valves.157 If such
lines are located in such a manner that
the highest point on the hydraulic
system is more than 10.7 meters (35
feet) above the oil reservoir, a partial
vacuum can form inside the line. A
partial vacuum can cause a loss of
insulating value, possibly resulting in
an electrical fault and consequent
hydraulic system failure while an
employee is working on a power line.
During the rulemaking on the 1994
§ 1910.269 final rule, IBEW reported
two accidents that resulted from such an
occurrence (269–DC Tr. 613). Therefore,
OSHA inserted the note when the
Agency adopted existing
§ 1910.269(i)(4)(iii), which is mirrored
in final § 1926.956(d)(4).158
Final paragraphs (d)(6) and (d)(7)
provide work-practice requirements to
protect employees from the accidental
release of pressure and from the
157 A check valve blocks reverse flow of the
hydraulic fluid and prevents the formation of a
partial vacuum.
158 OSHA notes that whether a partial vacuum
will result in the loss of insulating value that
triggers actions to prevent the formation of a partial
vacuum depends on the voltage involved.
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20407
injection of hydraulic oil (which is
under high pressure) through the skin
and into the body. The first of these two
provisions requires the release of
pressure before connections in the lines
are broken, unless quick-acting, selfclosing connectors are used. In the case
of hydraulic tools, the spraying
hydraulic fluid itself, which is
flammable, poses additional hazards.
Final paragraph (d)(7) requires
employers to ensure that employees do
not use any part of their bodies, such as
a finger, to try to locate or stop a
hydraulic leak. This provision in the
final rule has been reworded to clarify
that the employer has responsibility for
compliance.
Final paragraph (d)(8) provides that
hoses not be kinked. Kinks in hydraulic
and pneumatic hoses can lead to
premature failure of the hose and to
sudden loss of pressure. If this loss of
pressure occurs while the employee is
using the tool, an accident could result
in harm to employees. For example, a
hydraulic or pneumatic tool supporting
a load could drop the load onto an
employee on a sudden loss of pressure.
NIOSH suggested that OSHA
‘‘consider an additional safeguard
against the unintentional release of
hydraulic oil—the use of hoses that are
color coded by the [operating pressure]
they can withstand, thus reducing the
hazard of skin absorption or fire’’ (Ex.
0130). NIOSH did not submit any
evidence that employers are using hoses
of improper rating on hydraulic
equipment. Consequently, the Agency is
not adopting a requirement to color
code hydraulic hoses according to safe
operating pressure. However, NIOSH
submitted evidence that an employer
performing maintenance on an
insulating hydraulic tool improperly
replaced a nonconductive hose with a
hose that was conductive because of its
metal reinforcement (Ex. 0139).
Although OSHA is not adopting a colorcoding requirement in the final rule, the
Agency advises manufacturers to clearly
distinguish between conductive and
nonconductive hoses.
Section 1926.957, Live-Line Tools
Final § 1926.957 is equivalent to
existing § 1910.269(j) and contains
requirements for live-line tools (some of
which are commonly called ‘‘hot
sticks’’). This type of tool is used by
qualified employees to handle energized
conductors. The tool insulates the
employee from the energized line. For
example, a wire tong, which is a slender
insulated pole with a clamp on one end,
is used to hold a conductor at a distance
while work is being performed.
Common types of live-line tools include
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wire tongs, wire-tong supports, tension
links, and switch, fuse, and tie sticks.
Mr. Leo Muckerheide of Safety
Consulting Services was concerned that
proposed § 1926.957 did not address all
types of live-line tools, stating:
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There is no definition given for a live-line
tool except in the preamble. It states that
such a tool is used to handle energized
conductors and then gives some examples.
There are other work practices, such as
installing personal protective grounds,
checking for voltage, pulling fuses or cutouts,
removing or installing pins on suspension
insulators, removing or installing jumpers,
etc., where an insulated tool (switch/fuse/hot
stick) is utilized. The insulating
characteristics of these insulated tools
(switch/fuse/hot stick) is critical to the
accomplishment of such activities without
injury to the worker. Any insulated tool
(switch/fuse/hot stick) that is used on an
energized circuit or a normally energized
circuit in a manner that places a part of the
tool inside the minimum approach distance
. . . should be considered a live-line tool.
The worker is depending on the insulating
characteristics of the tool for protection. [Ex.
0180]
He recommended that OSHA expand
this section to include these other
insulated tools (id.).
OSHA notes that the lists of live-line
tools provided here and in the preamble
to the proposal (70 FR 34853) are not
exhaustive. Also, OSHA added some of
Mr. Muckerheide’s examples to the list
in the first paragraph of the summary
and explanation for final § 1926.957.
Final § 1926.957, and its general
industry counterpart, final § 1910.269(j),
cover any tool that is designed to
contact an energized part and insulate
the worker from that part. IEEE Std 516–
2003, IEEE Guide for Maintenance
Methods on Energized Power Lines,
defines ‘‘insulating tool or device’’ as a
tool or device ‘‘designed primarily to
provide insulation from an energized
part or conductor’’ (Ex. 0041).159 This
definition is consistent with OSHA’s
use of the term ‘‘live-line tool.’’ The
Agency believes that the term is well
understood by the regulated community
and that the guidance provided in this
preamble makes the Agency’s meaning
of the term clear. Therefore, OSHA
concludes that it is not necessary to
define ‘‘live-line tool’’ in the final rule.
Paragraph (a), which is being adopted
without change from the proposal,
requires live-line tool rods, tubes, and
poles to be designed and constructed to
withstand 328,100 volts per meter
(100,000 volts per foot) for 5 minutes if
made of fiberglass-reinforced plastic
(FRP), 246,100 volts per meter (75,000
159 IEEE Std 516–2009 contains the same
definition (Ex. 0532).
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volts per foot) for 3 minutes if made of
wood, or other tests that the employer
can demonstrate are equivalent. The
voltage per unit length varies with the
type of material because different
insulating materials are capable of
withstanding different voltages over
equal lengths. For example, a higher
design standard for wood would cause
most wood to fail to meet the
specification, while a lower design
specification would allow substandard
products into service. Since the
withstand voltages in final paragraph (a)
are consistent with the withstand
voltages in existing § 1910.269(j)(1) and
ASTM F711–02 (2007), Standard
Specification for Fiberglass-Reinforced
Plastic (FRP) Rod and Tube Used in
Live-Line Tools, OSHA expects that
tools currently in use in the industry
will continue to be acceptable. A note
in the final regulatory text provides that
tools that meet ASTM F711–02 (2007)
will be deemed to comply with
paragraph (a)(1) of final § 1926.957.
Together with the minimum approach
distances in § 1926.960(c)(1), final
paragraph (a) of § 1926.957 protects
employees from electric shock when
they are using these tools.
Mr. Frank Owen Brockman with
Farmers Rural Electric Cooperative
Corporation recommended that the
standard not contain provisions for liveline tools made of wood (Ex. 0173). He
maintained that these tools are outdated
and should no longer be in service (id.).
OSHA believes that wood live-line
tools likely are no longer in service and
are no longer being manufactured.
However, the Agency has no evidence
in the record that there are no wood
live-line tools currently in service. As
long as they meet the requirements in
final § 1926.957, they can effectively
protect employees from electric shock.
Therefore, OSHA is including in the
final rule without change the proposed
requirements for live-line tools made of
wood.
Paragraph (b) addresses the condition
of tools. The requirements in this
paragraph duplicate the requirements in
existing § 1910.269(j)(2) and will ensure
that live-line tools remain in a safe
condition after they are put into service.
Paragraph (b)(1), which is being adopted
without change from the proposal,
requires live-line tools to be wiped
clean and visually inspected for defects
before each day’s use. Wiping the tool
removes surface contamination that
could lower the insulating value of the
tool. Inspecting the tool will identify
any obvious defects that could also
adversely affect the insulating value of
the tool.
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Paragraph (b)(2), which is being
adopted without change from the
proposal, provides that a tool be
removed from service if any
contamination or defect that could
adversely affect its insulating qualities
or mechanical integrity is present after
the tool is wiped clean. This paragraph
protects employees from the failure of
live-line tools during use. Tools
removed from service must be examined
and tested under final paragraph (b)(3)
before being returned to service.
During the rulemaking on existing
§ 1910.269, OSHA found that, while
there was no evidence in the record of
any injuries related to the failure of a
hot stick, evidence did indicate that
these tools have failed in use (without
injury to employees) and that employees
depend on their insulating value while
using them to handle energized
conductors (59 FR 4378). The Agency
believes that live-line tools are not
typically used to provide protection for
employees in the rain (when work is
normally suspended), which probably
accounts for the lack of injuries in the
record.160 However, live-line tools
might be used under wet conditions, in
which case it is necessary to ensure that
these tools will retain their insulating
qualities when they are wet. In addition,
employee safety is dependent on the
insulating integrity of the tool—failure
of a live-line tool would almost
certainly lead to serious injury or death
whenever the tool is the only insulating
barrier between the employee and a live
part. Therefore, OSHA is adopting rules
on the periodic examination and testing
of live-line tools to ensure that the liveline tools employees use are safe.
Although visual inspection can detect
the presence of hazardous defects and
contamination, the Agency concluded,
on the basis of the 1994 rulemaking
record for existing § 1910.269, that the
daily inspections required by final
paragraph (b)(1) might not detect all
defects and contamination (59 FR 4378).
Referring to live-line tools that had
failed in use, a Georgia Power Company
study submitted to that 1994 rulemaking
record stated: ‘‘Under visual inspection
all the sticks appeared to be relatively
clean with no apparent surface
irregularities’’ (269-Ex. 60). These tools
passed a dry voltage test, but failed a
wet voltage test.161 While the study
160 A contaminated tool will fail more easily
when wet than when dry (Ex. 0532). Tools are
supposed to be wiped before use, in part to remove
moisture.
161 A so-called ‘‘dry test’’ of a live-line tool is an
electrical test performed on the tool after it is stored
under ambient, low-humidity, test conditions for 24
hours. A so-called ‘‘wet test’’ is an electrical test
performed on the tool after the tool is placed in a
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further noted that the surface luster on
the sticks was reduced, apparently the
normal visual inspection alone did not
detect the defects that caused those
tools to fail.
To address these concerns, OSHA is
adopting requirements in paragraph
(b)(3) for the thorough examination,
cleaning, repair, and testing of live-line
tools on a periodic basis. These
provisions are adopted in the final rule
without substantive change from the
proposal. The tools must undergo this
process on a 2-year cycle and whenever
the tools are removed from service on
the basis of the daily inspection.162
The final rule first requires a thorough
examination of the live-line tool for
defects (paragraph (b)(3)(i)). After the
examination, the tool must be cleaned
and waxed if no defects or
contamination are found; if a defect or
contamination that could adversely
affect the insulating qualities or
mechanical integrity of the live-line tool
is found during the examination, the
tool must be repaired and refinished or
permanently removed from service as
specified by final paragraph (b)(3)(ii). In
addition, under final paragraph
(b)(3)(iii), a tool must be tested: (1) After
it has been repaired or refinished,
regardless of its composition; or (2) after
an examination is conducted in
accordance with final paragraph (b)(3)(i)
that results in no repair or refinishing
being performed (although no testing is
required if the tool is made of FRP rod
or foam-filled FRP tube and the
employer can demonstrate that the tool
has no defects that could cause it to fail
in use).
In accordance with final paragraph
(b)(3)(iv), the test method used must be
designed to verify the tool’s integrity
along its full working length and, if the
tool is made of FRP, its integrity under
wet conditions. The performance
criteria specified by final paragraph (a)
are ‘‘design standards’’ that must be met
by the manufacturer. The test voltages
and test duration used during the
manufacturing process are not
appropriate for periodic retesting of the
hot sticks because live-line tools may
sustain damage during such tests.
Accordingly, the in-service tests
required by final paragraph (b)(3)(v) are
designed to assure as much employee
protection as possible without damaging
high-humidity (at least 93-percent humidity)
chamber for 168 hours. After conditioning and
before testing, the tool is wiped with a dry cloth.
Thus, the outside of the tool is dry during both
tests.
162 When an employer removes a tool from
service under final paragraph (b)(2) and inspects
and tests it under final paragraph (b)(3), the 2-year
cycle begins again on the date of the test.
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the tools. For tools with both hollow
and foam-filled sections, the filled
section is typically considered to
constitute the insulating portion of the
tool, which, for the purposes of final
paragraph (b)(3)(iv), is the working
length of the tool.
Under final paragraph (b)(3)(v), the
test voltages must be 246,100 volts per
meter (75,000 volts per foot) for
fiberglass tools or 164,000 volts per
meter (50,000 volts per foot) for wood
tools, and, in both cases, the voltage
must be applied for 1 minute. Other
tests are permitted if the employer can
demonstrate that they provide
equivalent employee protection.
A note to paragraph (b) of the final
rule states that guidelines for the
inspection, care, and testing of live-line
tools are specified in IEEE Std 516–
2009.
Mr. Stephen Frost with Mid-Columbia
Utilities Safety Alliance commented
that the IEEE standard does not contain
test criteria for FRP tools with hollow
sections, but supported OSHA’s
proposal to adopt the same language as
existing § 1910.269 (Ex. 0184).
OSHA reviewed the test procedures in
IEEE Std 516–2009 and found that they
do address hollow, as well as foamfilled, live-line tools. The Agency
believes that these tests can be used by
the employer as appropriate for the
different sections of multiple-section
tools.
Mr. Leo Muckerheide of Safety
Consulting Services commented that
existing § 1910.269(j)(2)(iii) references a
1994 edition of the 2003 IEEE standard
that OSHA referenced in the note to
proposed paragraph (b). He also noted
that the ‘‘wet’’ test procedure in an
ASTM standard differs from the one in
the IEEE standard. Mr. Muckerheide
explained:
[Paragraph (j)(2)(iii)(D) of existing
§ 1910.269 and proposed § 1926.957(b)(3)(iv)]
require the integrity testing of fiberglassreinforced plastic tools under ‘‘wet
conditions’’ but it does not define ‘‘wet
conditions’’. The note for paragraph
1926.957(b)(3)(iv) refers to IEEE Std 516–
2003 while the note for 1910.269(j)(2)(iii)(D)
refers to IEEE Std 978–1984. IEEE Std 978–
1984 is no longer supported by IEEE. There
is also an ASTM standard, F711–02, that
establishes specifications for live-line tools.
Both have a test protocol for ‘‘wet
conditions’’. However, they are not identical.
One specifies a 7 day 93% humidity test and
the other a fine mist of distilled water. [Ex.
0180]
He recommended that both § 1910.269
and subpart V require testing under wet
conditions to conform to the ‘‘current
version of IEEE Std 516.’’
OSHA notes that the test procedure
and criteria in ASTM F711 are design or
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acceptance tests for new live-line tools,
while the tests in the IEEE standard are
in-service tests. As noted earlier, design
and acceptance tests generally are more
severe than in-service tests and can
damage tools if repeated on a regular
basis. A tool in new condition should
perform at an optimal level. Once a tool
has been in service for a while, it will
typically exhibit reduced performance
because the tool deteriorates as it is
handled—it develops microscopic
scratches and becomes contaminated
with creosote and other substances. To
account for this deterioration, in-service
testing frequently uses different test
procedures or test criteria, or both. In
the final standard, the Agency provides
employers flexibility in adopting test
procedures and criteria. Thus, test
procedures and criteria are acceptable as
long as they meet the performance
requirements of the standard, that is,
they ‘‘verify the tool’s integrity along its
entire working length and, if the tool is
made of fiberglass-reinforced plastic, its
integrity under wet conditions.’’ As
explained in detail under the summary
and explanation for final § 1926.97,
earlier in this section of the preamble,
OSHA is adopting performance
requirements rather than incorporating
consensus standards by reference for a
number of reasons, including allowing
greater compliance flexibility and
reducing the need to update the OSHA
standards as frequently.
As explained in the summary and
explanation for Appendix G, later in
this section of the preamble, OSHA is
updating the consensus standards
specified in nonmandatory references
throughout final § 1910.269 and final
subpart V. In this case, the note to final
§ 1910.269(j)(2) includes an updated
reference to IEEE Std 516–2009 to match
the corresponding note to final
§ 1926.957(b). (See the summary and
explanation of § 1926.97, earlier in this
preamble, for a discussion of OSHA’s
approach regarding future updates of
the consensus standards referenced in
this final rule.)
Section 1926.958, Materials Handling
and Storage
Final § 1926.958 is equivalent to
existing § 1910.269(k) and contains
requirements for materials handling and
storage. Final paragraph (a) clarifies that
material-handling and material-storage
requirements in Part 1926, including
those in Subparts N and CC, apply.
Proposed paragraph (a) referenced only
Subpart N.163 However, OSHA recently
163 When subpart V was originally promulgated in
1972, that final rule also added a standard for aerial
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revised its cranes and derricks standard,
former § 1926.550, which was in subpart
N when OSHA published the proposed
rule for subpart V. The recently
published cranes and derricks final rule
moved the requirements for cranes and
derricks into a new subpart, subpart CC
of part 1926 (75 FR 47906, Aug. 9,
2010).164 Consequently, the Agency is
including a reference to this new
subpart in final § 1926.958(a). Work
performed under subpart V is exempt
from certain requirements in subpart
CC. For example, § 1926.1408(b)(5)
exempts cranes and derricks used in
subpart V work from § 1926.1408(b)(4),
which requires employers to adopt one
of several encroachment-prevention
measures for certain work near overhead
power lines. Any exemptions in subpart
CC for subpart V work continue to
apply; those exemptions are not affected
by this final rule.
It should be noted that Subparts H
and O of OSHA’s construction standards
also contain requirements pertaining to
material handling and storage. For
example, § 1926.602 covers materialhandling equipment. These provisions
continue to apply even though they are
not specifically mentioned in final
§ 1926.958(a). (See final
§ 1926.950(a)(2).) To make this clear in
the final rule, OSHA reworded
§ 1926.958(a) in the final rule to require
material handling and storage to
‘‘comply with applicable materialhandling and material-storage
requirements in this part, including
those in subparts N and CC of this part.’’
Paragraph (b) addresses the storage of
materials in the vicinity of energized
lines and equipment. Paragraph (b)(1),
which is being adopted without
substantive change from the proposal,
contains requirements for areas to
which access is not restricted to
qualified employees only. As a general
rule, the standard does not permit
materials or equipment to be stored in
such areas within 3.05 meters (10 feet)
of energized lines or exposed parts of
equipment. This clearance distance
lifts to subpart N. That aerial lift standard, which
originally appeared at § 1926.556, eventually was
redesignated as § 1926.453, in subpart L. It should
be noted that, except for § 1926.453(b)(2)(v), the
aerial lift standard still applies to work covered by
subpart V even though it is not referenced in final
§ 1926.958 or final § 1926.959. (See
§ 1926.950(a)(2).) See, also, the summary and
explanation for final § 1926.954(b)(3)(iii) for a
discussion of why the fall protection requirement
in § 1926.453(b)(2)(v) does not apply to work
covered by Subpart V.
164 Subpart CC applies to power-operated
equipment, when used in construction, that can
hoist, lower, and horizontally move a suspended
load. The discussion of Subpart CC in the preamble
to the Subpart V final rule refers to this equipment
as ‘‘cranes and derricks.’’
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must be increased by 0.10 meters (4
inches) for every 10 kilovolts over 50
kilovolts. The distance also must be
increased to account for the maximum
sag and side swing of any conductor and
to account for the height and movement
of material-handling equipment.
Maintaining these clearances protects
unqualified employees from contacting
energized lines or equipment with
materials being handled. Storing
materials at the required distances also
will facilitate compliance with
provisions elsewhere in the
construction standards that require
material-handling equipment to
maintain specific distances from
energized lines and equipment, such as
§ 1926.600(a)(6).165
The work practices unqualified
workers must use in handling material
stored near energized lines, including in
areas addressed by final
§ 1926.958(b)(1), are addressed
elsewhere in Part 1926, including
subparts K and CC of part 1926. The
general approach taken in this revision
of subpart V is to provide safety-related
work practices for qualified employees
to follow when they are performing
electric power transmission and
distribution work, including work in
areas addressed by final
§ 1926.958(b)(1). (See the summary and
explanation for final
§ 1926.950(a)(1)(ii).)
Mr. Kenneth Brubaker was concerned
that unqualified employees storing
materials near energized lines or
equipment could not determine the
relevant voltage and recommended
specifying clearance distances that did
not require calculations based on
voltage (Exs. 0099, 0100).
OSHA is not adopting Mr. Brubaker’s
recommendation. As noted under the
summary and explanation for final
§ 1926.950(a)(1)(ii), subpart V does not
apply to electrical safety-related work
practices for unqualified employees.
Paragraph (b)(1) of final § 1926.958
specifies minimum clearance distances
165 OSHA’s revised standard for cranes and
derricks at subpart CC requires minimum clearance
distances for cranes and derricks, which, under
certain conditions, are greater than the distances
specified by final § 1926.958(b)(1). Therefore,
employers covered by subpart V must be
knowledgeable about these requirements when they
store materials that are lifted by equipment covered
under subpart CC and may need to adjust the
clearance distances for storing materials away from
energized lines and equipment accordingly. (For
work covered by subpart V, compliance with final
§ 1926.959 is deemed compliance with the relevant
requirements in subpart CC (per § 1926.1400(g)).
However, employers must comply with subpart CC
clearance distances for work performed by
unqualified employees because subpart V does not
contain electrical safety-related work practices for
those workers. See final § 1926.950(a)(1)(ii).)
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between energized lines or exposed
energized parts and stored material or
equipment. The electrical safety-related
work practices used by unqualified
employees handling the stored material
or equipment are addressed in subparts
of part 1926 other than subpart V. In any
event, the employer is responsible for
determining where to store material and
equipment so as to comply with final
§ 1926.958(b)(1), which addresses Mr.
Brubaker’s concern that unqualified
employees will be determining these
distances.
Paragraph (b)(2), which is being
adopted without substantive change
from the proposal, governs the storage of
materials in areas restricted to qualified
employees. If the materials are stored
where only qualified workers have
access to them, the materials may be
safely stored closer to the energized
parts than 3.05 meters (10 feet),
provided that the employees have
sufficient room to perform their work.
Therefore, to ensure that enough room
is available, paragraph (b)(2) prohibits
material from being stored in the
working space around energized lines or
equipment. A note to this paragraph
clarifies that requirements for the size of
the working space are contained in
§ 1926.966(b). (See the discussion of
final § 1926.966(b) later in this preamble
for an explanation of requirements for
access and working space.)
Working space under this provision is
the clear space that must be provided
around the equipment to enable
qualified employees to work on the
equipment. The minimum working
space specifies the minimum distance
an obstruction can be from the
equipment. For example, if a
switchboard is installed in a cabinet that
an employee will enter, the inside walls
of the cabinet must provide sufficient
minimum working space to enable the
employee to work safely within the
cabinet.
The minimum approach distance that
must be maintained from a live part is
the minimum dimension of the space
around the equipment that a qualified
employee is not permitted to enter,
except under specified conditions. Note
that the minimum approach distance a
qualified employee must maintain from
an energized part (covered in final
§ 1926.960(c)(1)) is smaller than the
working space that is required to be
provided around the part. Accordingly,
the employee must enter the working
space and still maintain the minimum
approach distance unless one of the
exceptions specified in § 1926.960(c)(1)
applies. Employers must ensure that
materials are stored outside the working
space so that employees can quickly
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escape from the space if necessary. In
addition, sufficient room must be
available in the working space to allow
employees to move without violating
the minimum approach distance.
Section 1926.959, Mechanical
Equipment
Requirements for mechanical
equipment are contained in § 1926.959.
Paragraph (a) sets general requirements
for mechanical equipment used in the
construction of electric power
transmission or distribution lines and
equipment. Paragraph (a)(1) provides
that mechanical equipment must be
operated in accordance with applicable
requirements in part 1926, including
subparts N, O, and CC, except for one
requirement pertaining to the operation
of mechanical equipment near energized
power lines at § 1926.600(a)(6), which
does not apply to operations performed
by qualified employees. Accordingly,
§ 1926.600(a)(6) continues to apply to
operations performed by unqualified
employees. Final subpart V contains
requirements for the operation of
mechanical equipment by qualified
employees near energized power lines
and equipment. While the final rule
allows qualified employees to operate
equipment closer to energized lines and
equipment than permitted for
unqualified employees by
§ 1926.600(a)(6), the final rule also
contains the relevant safeguards for
protecting these employees. These
safeguards include special training for
qualified employees (see
§ 1926.950(b)(2)) and the use of special
safety procedures for operations
involving mechanical equipment (see
§ 1926.959(d)). Therefore, OSHA
believes that the final rule will provide
more appropriate protection for
qualified electric power transmission
and distribution workers than
§ 1926.600(a)(6). OSHA revised the
language of final § 1926.959(a)(1) from
the proposal to clarify this point and to
be more consistent with final
§ 1926.958(a).
OSHA proposed to exempt subpart V
operations performed by qualified
employees from § 1926.550(a)(15) in
subpart N, which specified minimum
approach distances for cranes and
derricks. As noted earlier, however,
after OSHA published proposed subpart
V, the Agency revised its standard for
cranes and derricks. The revised
requirements for cranes and derricks
were relocated to subpart CC. In the
cranes and derricks rulemaking, OSHA
concluded that the provisions for
operating cranes and derricks near
overhead power lines in subpart CC
were reasonable and appropriate and
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were more protective of employees than
comparable provisions in existing
subpart V. However, the Agency also
concluded that existing § 1910.269(p)
was just as protective of employees as
the requirements for operating cranes
and derricks near power lines adopted
in subpart CC. (See 75 FR 47921, 47930,
47965–47966.) Accordingly, OSHA
deemed compliance with existing
§ 1910.269(p) as compliance with
§§ 1926.1407 through 1926.1411. (See
§ 1926.1400(g).) The exemptions for
subpart V work specified in subpart CC
(or elsewhere in part 1926) continue to
apply; however, as explained later in
this section of the preamble, the Agency
revised several provisions in subpart CC
to incorporate changes to subpart V in
this final rule.
Paragraph (a)(2) of final § 1926.959
requires that the critical safety
components of mechanical elevating
and rotating equipment receive a
thorough visual inspection before use
on each shift. Although the inspection
must be thorough, it is not necessary to
disassemble the equipment. The note
following this paragraph describes what
equipment parts OSHA considers to be
critical safety components, that is, any
part for which failure would result in a
free fall or free rotation of the boom.
These parts are critical to safety because
failure would immediately pose serious
hazards to employees, as can be seen in
several aerial-lift accidents in the record
(Ex. 0004 166). This provision is adopted
as proposed.
Paragraph (a)(3), which is being
adopted without substantive change
from the proposal, prohibits the
operator of an electric line truck from
leaving his or her position at the
controls while a load is suspended,
unless the employer can demonstrate
that no employee, including the
operator, would be endangered if the
operator left his or her position. This
provision ensures that the operator will
be at the controls if an emergency arises
that necessitates moving the suspended
load. For example, due to wind or
unstable soil, the equipment might start
to tip over. Having the operator at the
controls ensures that corrective action
can be taken quickly enough to prevent
an accident.
Paragraph (b) sets requirements for
outriggers. As proposed, paragraph
(b)(1) would have required that mobile
equipment 167 provided with outriggers
166 See, for example, the seven accidents
described at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=951145&
id=200200137&id=928168&id=908343&
id=837740&id=14244818&id=564765.
167 Paragraphs (p)(1)(ii) and (p)(2) of existing
§ 1910.269 use the term ‘‘vehicular equipment,’’
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20411
be operated with the outriggers
extended and firmly set ‘‘as necessary
for the stability of the specific
configuration of the equipment.’’ The
manufacturer normally provides limits
for various configurations to ensure the
stability of the equipment, but these
limits can also be derived through
engineering analysis.
Mr. Frank Owen Brockman with
Farmers Rural Electric Cooperative
Corporation commented that outriggers
‘‘should be used any time the boom is
out of the cradle’’ (Ex. 0173).
In considering this comment, OSHA
examined accidents in the record
involving overturned mobile equipment.
There were several such accidents in the
record involving equipment that
overturned, and at least two of them
occurred because the outriggers were
not set (Exs. 0002, 0400 168). Based on
these accidents, OSHA believes that,
even if employees setting up mobile
mechanical equipment expect to operate
the equipment within its stability limits,
they may inadvertently go beyond those
limits while operating the equipment.
Consequently, the Agency agrees with
Mr. Brockman that outriggers should
always be set, at least when it is
possible to do so. Therefore, in
paragraph (b)(1) of the final rule, OSHA
is requiring the outriggers of mobile
which is not defined in existing § 1910.269(x).
Existing paragraph (p)(1)(ii) requires reverse-signal
alarms under certain conditions. This paragraph ‘‘is
based on existing §§ 1926.601(b)(4) and
1926.602(a)(9)(ii)’’ (59 FR 4399). Existing
§ 1926.601(b)(4) contains a reverse-signal-alarm
requirement applicable to motor vehicles, and
existing § 1926.602(a)(9)(ii) contains a similar
requirement applicable to earthmoving and
compacting equipment. Because those construction
standards apply to motor vehicles and earthmoving
and compacting equipment, the term ‘‘vehicular
equipment’’ in existing § 1910.269(p)(1)(ii), which
OSHA drew from those construction standards,
means motor vehicles and earthmoving and
compacting equipment.
Existing § 1910.269(p)(2) generally requires
vehicular equipment, if provided with outriggers, to
be operated with the outriggers extended and firmly
set. Thus, ‘‘vehicular equipment’’ in existing
§ 1910.269(p)(2) applies more broadly to mobile
equipment fitted with outriggers.
In the final rule, OSHA is clarifying these two
provisions in § 1910.269 and the provision in
§ 1926.959(b), which corresponds to existing
§ 1910.269(p)(2). First, OSHA is replacing the term
‘‘vehicular equipment’’ in the introductory text to
paragraph (p)(1)(ii) with ‘‘motor vehicle or
earthmoving or compacting equipment’’ to make it
clear that § 1910.269(p)(1)(ii) applies to the same
equipment as §§ 1926.601(b)(4) and
1926.602(a)(9)(ii). Second, the Agency is using the
term ‘‘mobile equipment’’ in final
§§ 1910.269(p)(2)(i) and 1926.959(b)(1) in place of
the term ‘‘vehicular equipment.’’ ‘‘Mobile
equipment,’’ as used in these paragraphs, means
mechanical equipment that is mounted on a body,
such as a truck, that is used to transport the
equipment.
168 See the two accidents described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=170872162&id=201403771.
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paragraph (b)(3) in the final rule. The
requirements contained in paragraphs
(b)(1) and (b)(3) will ensure the stability
of the equipment while loads are being
handled, thereby preventing equipment
tipovers, which could harm employees.
Paragraph (c), which is being adopted
without substantive change from the
proposal, requires mechanical
equipment used to lift or move lines or
other material to be operated within its
maximum load rating and other design
limitations for the conditions under
which it is being used. As OSHA
explained in the preamble to the
proposal, it is important for mechanical
equipment to be used within its design
limitations so that the lifting equipment
does not fail during use and harm
employees (70 FR 34858).
In electric-utility operations, contact
between live parts and mechanical
equipment causes many fatalities each
year. A sample of typical accidents
involving the operation of mechanical
equipment near overhead lines is given
in Table 4. Industry practice (Exs. 0041,
0076, 0077), and existing rules in
equipment to be extended and firmly
set, except as permitted in paragraph
(b)(3), which provides for the safe
operation of the equipment when the
work area or terrain precludes the use
of outriggers.
The second sentence of proposed
paragraph (b)(1) would have prohibited
outriggers from being extended or
retracted outside the clear view of the
operator unless all employees were
outside the range of possible equipment
motion. There were no comments on
this provision, and OSHA is including
this requirement as paragraph (b)(2) in
the final rule. This requirement will
prevent injuries caused by extending
outriggers into employees.
If the work area or terrain precludes
the use of outriggers, proposed
paragraph (b)(2) would have permitted
the operation of the equipment only
within the maximum load ratings
specified by the manufacturer for the
particular equipment configuration
without outriggers. There were no
comments on this provision, and OSHA
is including this requirement in
Subpart V (§§ 1926.952(c) and
1926.955(a)(5)(ii)), require that
mechanical equipment be kept from
exposed energized lines and equipment
at distances generally greater than or
equal to those proposed in Table V–2
(AC Live-Line Work Minimum
Approach Distance). However, incidents
involving contact between mechanical
equipment and energized parts still
occur during the hundreds of thousands
of operations performed near overhead
power lines each year (Ex. 0017). If the
equipment operator is distracted briefly
or if the distances involved or the speed
of the equipment towards the line is
misjudged, contact with the lines is
likely to occur, especially when the
minimum approach distances are small.
Because these types of contacts cannot
be totally avoided, OSHA believes that
additional requirements, beyond
provisions for maintaining minimum
approach distances, are necessary for
operating mechanical equipment near
exposed energized lines. Paragraph (d)
of final § 1926.959 addresses this issue.
TABLE 4—ACCIDENTS INVOLVING THE OPERATION OF MECHANICAL EQUIPMENT NEAR OVERHEAD LINES
Number of fatalities
Type of equipment
Grounded
Types of accident
Total
Yes
No
?
Boom Truck/Derrick Truck ............
9
2
............
7
Aerial Lift .......................................
8
............
............
............
............
............
1
............
............
7
............
............
............
............
............
............
Vehicle ...........................................
2
............
............
............
1
............
1
............
Total .......................................
19
2
2
Boom contact with energized line.
Pole contact with energized line.
Boom contact with energized line.
Lower boom contact with energized line.
Employee working on deenergized line when upper boom contacted
energized line.
Electric current arced from a winch on a lift used on an energized
line to nearby ground.
Line fell on vehicle.
Unknown type of vehicle and type of accident.
15
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Source: OSHA accident investigation data (269-Exs. 9–2 and 9–2A).
Mr. Brian Erga with ESCI proposed a
complete revision of proposed
paragraph (d) (Exs. 0155, 0471; Tr.
1249–1253). OSHA decided not to adopt
this proposal. The Agency addresses his
specific concerns and recommendations
in the following discussion of the
individual provisions of proposed
paragraph (d).
Proposed paragraph (d)(1) would have
required that the minimum approach
distances in Table V–2 through Table
V–6 be maintained between the
mechanical equipment and live parts
while the equipment was being operated
near exposed energized lines or
equipment. This provision would
ensure that sufficient clearance is
provided between the mechanical
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equipment and the energized part to
prevent an electric arc from occurring
and energizing the equipment. The
requirement to maintain a minimum
approach distance also lessens the
chance that the mechanical equipment
will strike the lines and knock them to
the ground. (See 70 FR 34858–34859; 59
FR 4400–4401.)
Mr. Brian Erga with ESCI objected to
the prohibition against taking
mechanical equipment inside the
minimum approach distance (MAD),
commenting:
[The proposal] requires that mechanical
equipment can not be allowed within the
minimum approach distance. However, the
electric utility industry routinely works near
MAD, at MAD, and takes mechanical
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equipment into MAD during many industry
accepted work practices many times per day.
[Ex. 0155]
Mr. Erga argued that proper work
methods and grounding would prevent
accidents involving mechanical
equipment contacting overhead power
lines. He expanded on his comments in
his posthearing submission:
During cross examination at the public
hearing on March 2006, speakers from EEI,
NECA, IBEW and others, testified that
qualified workers routinely take mechanical
equipment into the Minimum Approach
Distance (MAD). In cross examination of Mr.
Tomaseski, IBEW Director of Safety, was
asked, ‘‘is mechanical equipment taken
inside the minimum approach distance at
times?’’ Mr. Tomaseski replied ‘‘regularly,’’
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and he further stated ‘‘it could be (the
standard) rewritten to offer a better level of
safety.’’
This standard industry practice of taking
mechanical equipment into MAD occurs
when qualified workers are setting new
poles, installing transformers, installing
equipment and moving conductors with
mechanical equipment. This practice is safe
and effective if [proper work methods are
used].
Table IV–5 ‘‘Accidents Involving the
Operation of Mechanical Equipment Near
Overhead Lines,’’ page 34859 of the Federal
Register, dated June 15, 2005, details
fatalities around mechanical equipment that
were grounded, ungrounded, or not known.
However, the table does not detail how the
equipment was grounded, if proper cover-up
was used or if any safety precaution was
taken. To date there has never been a
documented case of a worker being injured
or killed around properly grounded
mechanical equipment, or when the proper
work methods . . . have been used.
And, as clearly seen in the IEEE paper 91
SM 312–9 PWRD ‘‘Tests Results of
Grounding Uninsulated Aerial Lift Vehicles
Near Energized Lines’’ (Attachment 1),
whether the vehicle was left ungrounded or
grounded to a temporarily driven ground rod,
neither of these two practices provided any
worker protection. However, when the
vehicle was grounded to a proper ground
source, electrical hazards to workers were
greatly reduced to survival levels. Use of
insulated cover-up on the exposed energized
lines and equipment, or the use of insulated
and tested mechanical equipment are
industry accepted and safe work procedures
which should be supported by OSHA. [Ex.
0471]
OSHA does not dispute Mr. Erga’s
evidence regarding the effectiveness of
grounding and addresses that issue in
the discussion of paragraph (d)(3)(iii),
later in this section of the preamble.
Although Mr. Erga maintains that
‘‘qualified workers routinely take
mechanical equipment into the
Minimum Approach Distance’’ (Ex.
0471), OSHA does not consider this a
valid reason for eliminating proposed
paragraph (d)(1) from § 1926.959. Mr.
Erga did not demonstrate that it is
infeasible to comply with proposed
paragraph (d)(1). In fact, when
performing tasks such as installing poles
or equipment, employers can use
temporary arms or other live-line tools
to move the lines far enough away from
mechanical equipment so that the
equipment maintains the required
minimum approach distance (269-Ex. 8–
5). Moreover, insulated aerial lifts
(discussed later in this section of the
preamble) can be used to install
equipment and move conductors (id.)
Mr. Erga also maintains that
grounding mechanical equipment and
other safety precautions, such as
insulating the lines with coverup,
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provide better protection than the
proposed rule. However, he did not
explain how grounding, insulated
coverup, or any of the other practices he
recommended protect employees from
conductors being knocked down as a
result of contact by mechanical
equipment. The practices he
recommended can help protect
employees who contact energized
equipment; however, those practices do
not protect employees from being
injured or killed by energized lines
contacting them directly or energizing
the earth around them.
Proposed § 1926.959(d)(1) was
equivalent to existing
§ 1910.269(p)(4)(i). Mr. Erga was the
only rulemaking participant in either
this rulemaking or the 1994 rulemaking
to object to the prohibition against
taking mechanical equipment into the
minimum approach distance. OSHA
concludes that this provision of
proposed paragraph (d)(1) is reasonably
necessary and appropriate and is
including it in the final rule.
The proposal specified minimum
approach distances in proposed Table
V–2 through Table V–6. However, in the
final rule, § 1926.960(c)(1)(i) requires
the employer to establish minimum
approach distances. (See the summary
and explanation of § 1926.960(c)(1)(i),
later in this section of the preamble.)
Accordingly, final § 1926.959(d)(1)
requires mechanical equipment to
maintain ‘‘the minimum approach
distances, established by the employer
under § 1926.960(c)(1)(i)’’ rather than
‘‘the minimum approach distances of
Table V–2 through Table V–6,’’ as
proposed.
Mr. Erga questioned whether
proposed paragraph (d)(1) allowed a
qualified employee to ‘‘use insulating
protective material to cover the line and
then go into [the minimum approach
distance] with a conductive boom’’ (Ex.
0155). The word ‘‘exposed’’ is defined
in final § 1926.968 as ‘‘[n]ot isolated or
guarded.’’ The word ‘‘isolated’’ is
defined in final § 1926.968 as ‘‘Not
readily accessible to persons unless
special means for access are used.’’ (See
the summary and explanation for final
§ 1926.960(b)(3) for a discussion of this
definition.) The word ‘‘guarded’’ is
defined in final § 1926.968 as covered,
fenced, enclosed, or otherwise
protected, by means of suitable covers
or casings, barrier rails or screens, mats,
or platforms, designed to minimize the
possibility, under normal conditions, of
dangerous approach or inadvertent
contact by persons or objects. A note
following the definition of ‘‘guarded’’
explains that conductors that are
insulated, but not otherwise protected,
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are not guarded. Thus, energized lines
and equipment that are protected only
by rubber insulating equipment are
neither guarded nor isolated from the
mechanical equipment and would,
consequently, still be ‘‘exposed’’ for
purposes of final paragraph (d)(1).
Therefore, under these conditions,
employers must ensure that mechanical
equipment complies with the minimum
approach distance.
Proposed paragraph (d)(1) provided
an exception permitting the insulated
portion of an aerial lift operated by a
qualified employee located in the lift to
breach the minimum approach distance.
The Agency is adopting this exception
in final paragraph (d)(1) with only
minor editorial changes. As OSHA
noted in the preamble to the proposal,
aerial lifts are designed to enable an
employee to position himself or herself
at elevated locations with a high degree
of accuracy (70 FR 34859). The aeriallift operator is in the bucket next to the
energized lines and, therefore, can
easily judge the approach distance. This
requirement minimizes the chance that
the equipment will contact an energized
line and that the energized line will be
struck down should such contact occur.
Furthermore, the employee operating
the lift in the bucket would be protected
under the provisions of final § 1926.960
from the hazards of contacting the live
parts. As the aerial lift is insulated,
employees on the ground are protected
from electric shock in case the aerial lift
contacts the lines, provided that the
contact is made above the insulated
section of the boom. OSHA further
noted in the preamble to the proposal
that § 1926.959(c) 169 and other
provisions would protect employees
against the possibility that the aerial lift
would strike down the power line (id.).
Two commenters requested
clarification of the exception specified
in proposed paragraph (d)(1) for parts of
insulated aerial lifts (Exs. 0186, 0192).
Mr. Anthony Ahern of Ohio Rural
Electric Cooperatives requested
clarification regarding the portion of the
boom of an aerial-lift truck that would
be considered uninsulated (Ex. 0186).
He noted that some aerial devices have
second insulated inserts in the lower
portion of their booms and that some
companies treat these inserts as
secondary protection and do not
regularly dielectrically test them (id.). In
169 Paragraph (c) of final § 1926.959 requires
mechanical equipment used to lift or move lines to
be used within its maximum load rating and other
design limitations. This provision will ensure that
an aerial lift used to move an overhead line
conductor is designed for that purpose and operated
in a manner that will not cause the conductor to
fail.
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addition, an aerial-lift manufacturer,
Altec Industries, offered these
comments:
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It is important to clarify that insulated
aerial lifts have conductive components
located above their insulated sections. The
insulated aerial lift allows a qualified
employee using appropriate PPE to approach
within the minimum approach distance to a
single unguarded energized conductor.
However the minimum approach distance to
other unguarded conductors at different
potentials remain in effect. The qualified
employee may not approach, or take any
conductive object, including conductive
portions of an insulated aerial lift (e.g.,
material handling system) that are located
above its insulated section, into the
minimum approach distance of two
unguarded conductors at different electrical
potential. [Ex. 0192]
Altec recommended that the
exception be worded, in part: ‘‘the
insulated portion of an aerial lift
operated by a qualified employee in the
lift is exempt from this requirement if
the applicable minimum approach
distance ARE maintained between the
CONDUCTIVE PORTIONS OF THE
AERIAL LIFT LOCATED ABOVE
INSULATION, THE uninsulated
portions of the aerial lift and exposed
objects at a different potential’’ (id.;
emphasis in original).
Final paragraph (d)(1) will protect
employees on the ground by ensuring
that the equipment does not become
energized and that the overhead power
lines are not knocked to the ground.
Both of these conditions pose hazards
for ground workers. For the purposes of
final paragraph (d)(1), OSHA considers
‘‘the insulated portion of an aerial lift’’
to be that portion of an insulated aerial
lift that is on the end of the insulated
boom section farthest from the vehicle
supporting the aerial lift. This is the
portion of the aerial device that is
insulated from the vehicle. If contact
with an energized line is made on this
portion of the boom, employees on the
ground are protected.170 The Agency
does not believe that Altec’s
recommended language would further
clarify this requirement. In addition,
OSHA does not consider insulated
inserts that the employer does not deem
to be insulation, or does not maintain,
to be part of the insulated portion of the
aerial lift as specified by final paragraph
(d)(1).
It should be noted that, even if the
exception in final paragraph (d)(1) for
the insulated portions of aerial lifts
applies, the employee must still
170 Requiring the equipment to be operated by an
employee in the aerial lift, who has better control
over the distance between the equipment and the
power line than an operator on the ground, also
ensures that the line is not knocked down.
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maintain the minimum approach
distances to the extent required in final
§ 1926.960(c)(1). In addition, final
§ 1926.959(d)(1) requires the conductive
portions of the boom to continuously
maintain the minimum approach
distances from conductive objects at
potentials different from that on which
the employee is working. It should also
be noted that the insulating portion of
the boom can be bridged by improper
positioning of the boom or by
conductive objects suspended from the
aerial lift platform. For example, the
insulating portion of the boom will be
bridged when it is resting against a
grounded object, such as a utility pole,
or when the employee in an aerial
bucket is holding onto a grounding
jumper. For purposes of final
§ 1926.959(d)(1), OSHA does not
consider any part of the aerial lift to be
insulated when the insulation is
bridged.
Paragraph (d)(2), which is being
adopted without substantive change
from the proposal, requires a designated
employee to observe the operation and
give timely warnings to the equipment
operator before the minimum approach
distance is reached. There is an
exception to this requirement for
situations in which the employer can
demonstrate that the operator can
accurately determine that the minimum
approach distance is being maintained.
As OSHA explained in the preamble to
the proposal, determining the distance
between objects that are relatively far
away from an equipment operator who
is standing on the ground can
sometimes be difficult (70 FR 34859).
For example, different visual
perspectives can lead to different
estimates of the distance, and lack of a
suitable reference point can result in
errors (269-Ex. 8–19). In addition, an
operator may not be in the best position
to observe the clearance between an
energized part and the mechanical
equipment because, for example, an
obstruction may block his or her view.
An aerial-lift operator would not
normally need to judge the distance
between far away objects. In most cases,
an aerial-lift operator is maintaining the
minimum approach distance from
energized parts relatively close to
himself or herself, and it should be easy
for him or her to stay far enough away
from these parts. In such cases, the
employer would normally be able to
demonstrate that the employee can
maintain the minimum approach
distance without an observer. However,
even an aerial-lift operator may have
difficulty maintaining the minimum
approach distances in certain
circumstances. For example, the
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congested configuration of some
overhead power lines may necessitate
maintaining clearance from more than
one conductor at a time, or an aerial-lift
operator may need to judge the distance
between the lower, uninsulated portion
of the boom and a conductor that is
located well below the operator. In these
situations, in which it is unlikely that
an employer could demonstrate that the
operator could accurately determine
that the required distance is being
maintained, an observer is required.
Final paragraph (d)(3) will protect
employees, primarily employees on the
ground, from electric shock in case
contact is made between the mechanical
equipment and the energized lines or
equipment. This paragraph requires
employers to take one of three
alternative protective measures if the
equipment can become energized. The
first option (paragraph (d)(3)(i)) requires
that energized lines or equipment
exposed to contact with the mechanical
equipment be covered with insulating
protective material that will withstand
the type of contact that could be made
during the operation. The second option
(paragraph (d)(3)(ii)) requires the
mechanical equipment to be insulated
for the voltage involved. Under this
option, the mechanical equipment must
be positioned so that uninsulated
portions of the equipment cannot come
within the applicable minimum
approach distance of the energized line
or equipment.171
Mr. Brian Erga with ESCI was
concerned about the requirement in
proposed paragraph (d)(3)(ii) that
insulated equipment be positioned so
that its uninsulated portions cannot
approach energized lines or equipment
closer than the minimum approach
distance, commenting:
OSHA 1910.269(p)(4) is currently being
read word for word that when using the
insulated portion of mechanical equipment,
the un-insulated portion cannot possibly ever
reach into [the minimum approach distance].
This requires the truck to be positioned so far
away that it cannot lift anything, and is often
impractical since the truck may need to be
30 feet from the pole or line to keep the
possibility of the un-insulated portion
entering [the minimum approach distance].
[Ex. 0155]
Paragraph (d)(3)(ii) in the final rule,
which applies to insulated equipment,
requires the mechanical equipment to
be positioned so that the uninsulated
171 This provision contrasts with final paragraph
(d)(1), which prohibits mechanical equipment
(except, in some situations, the insulated portion of
an aerial lift) from being taken closer than the
minimum approach distance to exposed energized
lines and equipment, but allows the equipment to
be positioned so that it is possible to breach that
distance.
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portion cannot approach any closer than
the minimum approach distance. OSHA
understands that this may not always be
practical, depending on the work to be
performed, the location of the energized
lines and equipment, and available
operating positions for the mechanical
equipment. However, the Agency notes
that this paragraph presents one of three
options that employers may take to
comply with final paragraph (d)(3). The
first and third options, in final
paragraphs (d)(3)(i) and (d)(3)(iii),
permit mechanical equipment,
including insulated equipment, to be
positioned more closely to energized
lines and equipment provided that
employers take the precautions
specified in those paragraphs. (Note that
final paragraph (d)(1) still generally
requires mechanical equipment to be
operated so that the minimum approach
distances, established by the employer
under final § 1926.960(c)(1)(i), are
maintained from exposed energized
lines and equipment, regardless of
where the equipment is positioned.)
The third compliance option,
specified in final paragraph (d)(3)(iii), is
for each employee to be protected from
the hazards that could arise from
contact of mechanical equipment with
the energized lines or equipment. The
measures used must ensure that
employees will not be exposed to
hazardous differences in electric
potential. Based on the § 1910.269
rulemaking record, OSHA concluded
that vehicle grounding alone could not
always provide sufficient protection
against the hazards of mechanical
equipment contact with energized
power lines (59 FR 4403). However, the
Agency recognized the usefulness of
grounding as a protective measure
against electric shock when it is used
with other techniques. Therefore,
proposed paragraph (d)(3)(iii), which
was equivalent to existing
§ 1910.269(p)(4)(iii)(C), required:
(1) Using the best available ground to
minimize the time the lines or
equipment remain energized,
(2) Bonding equipment together to
minimize potential differences,
(3) Providing ground mats to extend
areas of equipotential, and
(4) Using insulating protective
equipment or barricades to guard
against any remaining hazardous
electrical potential differences.
To comply with the third compliance
option in final paragraph (d)(3)(iii), the
employer must use all of these
techniques, unless it can show that it is
using other methods that protect each
employee from the hazards that could
arise if the mechanical equipment
contacts the energized lines or
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equipment. The techniques listed in
paragraph (d)(3)(iii): (1) minimize
differences in electrical potential, (2)
minimize the time employees would be
exposed to hazardous electrical
potentials, and (3) protect against any
remaining hazardous electrical
potentials. The performance-oriented
requirements in final paragraph
(d)(3)(iii) assure that employees are
protected from the hazards that could
arise if the mechanical equipment
contacts energized parts. Information in
Appendix C to final subpart V provides
guidelines for employers and employees
that explain various measures for
protecting employees from hazardous
differences in electrical potential and
how to use those measures. A note
referencing this appendix is included
after final paragraph (d)(3)(iii).
Mr. Erga objected to proposed
paragraph (d)(3)(iii). He recommended
that mechanical equipment always be
grounded ‘‘cradle to cradle,’’ that is,
from the time the boom lifts out of the
cradle until it returns (Tr. 1237) and that
it always be grounded when it comes
within 3 meters (10 feet) of energized
lines or equipment (Tr. 1252). He
recommended further that the standard
provide three options to supplement
this grounding requirement: (1) that the
lines or equipment be covered, (2) that
the mechanical equipment be insulated,
or (3) that barricades, ground mats, and
rubber insulating gloves be used (Tr.
1252).
OSHA concludes that it is not always
necessary to ground mechanical
equipment operated near energized
lines or equipment. Under the first
option in final paragraph (d)(3), the
energized lines or equipment are
covered with insulating protective
material that will withstand the type of
contact that could be made during the
operation. This option should prevent
the mechanical equipment from
becoming energized, and the Agency,
therefore, concludes that grounding is
unnecessary for this option. Under the
second option in final paragraph (d)(3),
the uninsulated portion of insulated
mechanical equipment must be
positioned so that it cannot approach
any closer than the minimum approach
distance. This option also should
prevent the mechanical equipment from
becoming energized, and the Agency
concludes that grounding is
unnecessary under this option as well.
The third option in final paragraph
(d)(3) requires that mechanical
equipment be grounded unless the
employer can demonstrate that other
methods in use will protect each
employee from the hazards that could
arise if the mechanical equipment
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contacts the energized lines or
equipment. In his comments, Mr. Erga
referred to an IEEE paper on grounding,
explaining:
IEEE paper 91 SM 312–9 PWRD ‘‘Test
results of grounding un-insulated aerial lift
vehicles near energized distribution lines’’
. . . clearly shows mechanical equipment
grounded to the best available ground
reduces the voltage and current exposed to
the worker by more than 96%. The ESCI staff
knows of no electrical worker ever killed or
injured around properly grounded
mechanical equipment that has become
accidentally energized. [Ex. 0155; emphasis
included in original]
The IEEE paper to which Mr. Erga
referred clearly shows that using the
best available ground provides the most
protection for employees and, therefore,
supports the requirement in final
paragraph (d)(3)(iii)(A) to ground the
mechanical equipment to the best
available ground (Ex. 0472). However,
the paper also demonstrates that this
ground is insufficient by itself to protect
employees fully. With grounding alone,
the current through a resistor of more
than 900 ohms is high enough to injure
and possibly kill an employee. OSHA
has considered the minimum resistance
of an employee to be 500 ohms, not
1,000 ohms, as specified in the paper
(59 FR 4406). As NIOSH states in its
Publication No. 98–131, Worker Deaths
by Electrocution: A Summary of NIOSH
Surveillance and Investigative Findings,
‘‘High-voltage electrical energy quickly
breaks down human skin, reducing the
human body’s resistance to 500 Ohms’’
(Ex. 0141). Using Ohm’s Law, current is
inversely proportional to resistance, and
the current through a 500-ohm resistor
would be nearly twice the current
shown in the IEEE paper. In addition,
the testing for the IEEE paper was
performed with a 7,200-volt power line.
Distribution and transmission lines of
higher voltages, which are not
uncommon, would result in even higher
currents through a resistor. Thus, the
evidence provided by Mr. Erga
demonstrates the need for additional
measures beyond grounding, such as the
measures required by the final rule.
As noted earlier, final paragraph
(d)(3)(iii) requires the employer to take
specified measures unless it can
demonstrate that the methods in use
protect each employee from the hazards
that could arise if the equipment
contacts the energized line or
equipment. Mr. Erga’s proposal would
require only two of those measures:
Grounding and one of three additional
measures, two of which are comparable
to measures required by final paragraph
(d)(3)(iii). OSHA continues to believe
that all of the measures listed in final
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paragraph (d)(3)(iii) will protect
employees from hazardous differences
in electrical potential as explained in
the preamble to the 1994 § 1910.269
final rule (59 FR 4402–4403). Employers
are free to use other protective
measures, including those proposed by
Mr. Erga, but these employers must
demonstrate that the methods in use
protect each employee from the hazards
that could arise if the equipment
contacts an energized line or equipment.
OSHA concludes that it is important for
employers that do not implement all of
the measures required by final
paragraph (d)(3)(iii) to evaluate their
systems, and the alternative measures
they select, to ensure that employees are
protected. Therefore, OSHA is not
adopting Mr. Erga’s recommended
changes to paragraph (d)(3)(iii).
OSHA is including paragraph (d)(3) in
the final rule substantially as proposed.
The Agency has, however, made
technical changes to the proposed
language to clearly distinguish between
references to mechanical equipment and
references to energized equipment.
Several provisions in proposed
paragraph (d)(3) used the word
‘‘equipment’’ without specifying
whether it meant the mechanical
equipment itself or the energized
equipment that the mechanical
equipment could contact. Although the
language was clear from the context, the
final rule consistently states which term
applies. Also, in two places, proposed
paragraph (d)(3) used the term
‘‘energized lines’’ when OSHA meant
‘‘energized lines or equipment.’’ The
final rule corrects these oversights. In
addition, final paragraph (d)(3)(ii)
requires mechanical equipment to
maintain ‘‘the minimum approach
distances, established by the employer
under § 1926.960(c)(1)(i),’’ rather than
‘‘the minimum approach distances
specified in Table V–2 through Table V–
6,’’ as proposed.
11. Section 1926.960, Working on or
Near Exposed Energized Parts
Paragraph (a) specifies the scope of
§ 1926.960 of the final rule. This section
applies to work on exposed live parts
and work near enough to such parts to
expose the employee to any hazard they
present. Many of the provisions in this
section have been taken directly from
existing § 1910.269(l).
Paragraph (b) contains general
requirements for working on or near live
parts. OSHA is adopting paragraph
(b)(1) in this final rule without change
from the proposal. This paragraph
requires employees working on, or with,
exposed energized lines or parts of
equipment (at any voltage), and
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employees working in areas containing
unguarded, uninsulated energized lines
or parts of equipment operating at 50
volts or more, to be qualified employees.
Without proper training in the
construction and operation of the lines
and equipment and in the electrical
hazards involved, workers performing
this type of work are at risk of being
electrocuted and also may expose others
to injury. In areas containing unguarded
live parts energized at 50 volts or more,
untrained employees would not be
familiar with the practices that are
necessary to recognize and avoid
contact with these parts.
Commenting on the language in
proposed paragraph (b)(1), Mr. Tommy
Lucas with TVA questioned what OSHA
means by ‘‘areas containing unguarded,
uninsulated energized lines or parts of
equipment’’ (Ex. 0213). He noted that
the ‘‘area’’ at issue could be the room,
yard, or building in which the
equipment is located.
Paragraph (e) of § 1926.966 of the final
rule contains requirements for guarding
rooms containing electric supply
equipment in substations. Paragraphs
(u)(4) and (v)(4) of existing § 1910.269
contain corresponding requirements for
maintenance work in substations and
generating plants. These provisions
generally require live parts operating at
50 volts or more to be in rooms or
spaces enclosed within fences, screens,
partitions, or walls so as to minimize
the possibility that unqualified persons
will enter. (See existing
§ 1910.269(u)(4)(ii) and (v)(4)(ii) and
final § 1926.966(e)(2).) These are the
areas to which final § 1926.960(b)(1)(ii)
(and the corresponding requirement in
final § 1910.269(l)(1)(ii)) refer.
The definition of ‘‘qualified
employee’’ contains a note to indicate
that employees who are undergoing onthe-job training are considered to be
qualified if they have demonstrated an
ability to perform duties safely and if
they are under the immediate
supervision of a qualified employee.
(See the discussion of this definition
under the summary and explanation of
final § 1926.968.) Therefore, employees
in training, who have demonstrated an
ability to perform duties safely and are
under the direct supervision of a
qualified employee, are permitted to
perform the types of work described in
paragraph (b)(1). OSHA believes that
close supervision of trainees will permit
employers to correct errors before they
cause accidents. Allowing these workers
to perform tasks under workplace
conditions also may better prepare the
employees to work safely.
Paragraph (b)(2), which is similar to
the last sentence of the introductory text
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of existing § 1910.269(l)(1), is being
adopted in the final rule without change
from the proposal. This paragraph
requires lines and equipment to be
considered and treated as energized
unless they have been deenergized
under the provisions of final § 1926.961.
Existing § 1926.950(b)(2) requires
electric lines and equipment to be
considered energized until determined
to be deenergized by tests or other
appropriate means. The existing
standard does not specify what those
appropriate means are. However, even if
the line or equipment is tested and
found to be deenergized, it may become
reenergized through contact with
another source of electric energy or by
someone reenergizing it at its points of
control. So § 1926.961 of the final rule
contains requirements for deenergizing
electric power transmission and
distribution lines and equipment.
Unless the procedures contained in that
section have been followed, lines and
equipment cannot reliably be
considered as deenergized.
Two-Person Rule
If an employee working on or near
energized electric power transmission or
distribution lines or equipment is
injured by an electric shock, a second
employee will be needed to provide
emergency care to the injured employee.
As noted under the summary and
explanation of final § 1926.951(b),
discussed earlier in this section of the
preamble, CPR must begin within 4
minutes after an employee loses
consciousness as a result of an electric
shock. OSHA is requiring the presence
of a second employee during certain
types of work on or near electric power
transmission or distribution lines or
equipment to ensure that CPR begins as
soon as possible and to help ensure that
it starts within the 4-minute timeframe.
(Note that final § 1926.951(b) requires at
least two people trained in first-aid
procedures, including CPR, for field
work involving two or more employees
at a work location.)
OSHA proposed, in paragraph (b)(3)(i)
of § 1926.960, to require the presence of
at least two employees during the
following types of work:
(1) Installation, removal, or repair of
lines energized at more than 600 volts,
(2) Installation, removal, or repair of
deenergized lines if an employee is
exposed to contact with other parts
energized at more than 600 volts,
(3) Installation, removal, or repair of
equipment, such as transformers,
capacitors, and regulators, if an
employee is exposed to contact with
parts energized at more than 600 volts,
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(4) Work involving the use of
mechanical equipment, other than
insulated aerial lifts, near parts
energized at more than 600 volts, and
(5) Other work that exposes an
employee to electrical hazards greater
than, or equal to, the electrical hazard
posed by these operations.
However, OSHA also proposed
exemptions to the two-person
requirement to account for work that the
Agency believed could be performed
safely by a single employee or that must
be performed as quickly as possible for
public-safety purposes. These
exemptions were proposed in paragraph
(b)(3)(ii) for the following operations:
(1) Routine circuit switching, if the
employer can demonstrate that
conditions at the site allow safe
performance of this work,
(2) Work performed with live-line
tools if the employee is in a position
from which he or she is neither within
reach of nor exposed to contact with
energized parts, and
(3) Emergency repairs to the extent
necessary to safeguard the general
public.
OSHA based the proposed two-person
rule on existing § 1910.269(l)(1)(i) and
(l)(1)(ii). OSHA explained in the
preamble to the proposal that the first
four work operations listed in proposed
paragraph (b)(3)(i) were the operations
that expose employees to the greatest
risk of electric shock, as demonstrated
by the 1994 § 1910.269 rulemaking
record (70 FR 34861). OSHA proposed
the fifth and last category in paragraph
(b)(3)(i) to cover additional types of
work that pose equal or greater electrical
hazards. The preamble to the proposal
noted that operations covered under
existing § 1910.269(l)(1)(i) are
performed during construction, as well
as during maintenance (id.). The
preamble further noted that
construction operations are similar to
the operations performed during
maintenance work and that the Agency
believed that these operations involved
the same hazards (id.). For example,
using mechanical equipment near a
7200-volt overhead power line during
construction of a new line poses hazards
that are equivalent to the hazards posed
during the use of mechanical equipment
to replace a damaged pole on an existing
line of the same voltage. Thus, OSHA
proposed to extend the existing general
industry requirement to construction.
The proposed requirement for at least
two employees to be present during
certain operations generally would not
have applied if the voltage of the
energized parts involved was 600 volts
or less. In the proposal, OSHA requested
comments on whether the final rule
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should extend the application of the
two-person rule to any operations
involving work on installations
operating at 600 volts or less.
Most commenters opposed changing
the proposed rule to require two persons
for work on energized lines or parts
operating at 600 volts or less. (See, for
example, Exs. 0175, 0177, 0209, 0210,
0212, 0219, 0224, 0227.) Some of these
rulemaking participants likened this
work to the work performed by
electricians, for which consensus
standards do not require the presence of
two people. (See, for example, Exs.
0175, 0209, 0212.) For instance, Ms.
Salud Layton with the Virginia,
Maryland & Delaware Association of
Electric Cooperatives commented:
We do not see the need for a second person
on the job site for voltages below 600 Volts.
. . . This work is generally easier and less
hazardous. Work below 600 volts is generally
similar to electricians work. Neither the NEC
nor NESC require two employees to be
present when working these voltages. Most
electricians isolate themselves only thru the
use of insulated tools. Utilities commonly
exceed that level of protection by requiring
the use of Class 0 gloves, in addition to the
use of insulated tools. This combination
effectively negates the need for a second
person. The use of insulated tools with Class
0 gloves helps with protection and also
eliminates the need for a second person. [Ex.
0175]
Mr. Allan Oracion with Energy United
EMC similarly commented that work at
voltages of 600 volts and less is less
hazardous than work at higher voltages
and that there is little potential for
injury during ‘‘low-voltage’’ work as
long as other applicable OSHA
standards are followed (Ex. 0219).
Others argued that a requirement for a
second person would be costly and
impractical without substantial benefits.
(See, for example, Exs. 0177, 0224,
0227.) EEI commented:
EEI submits that there is no need for
further precautions to be required for such
work, provided that the required insulated
cover-up materials are used and personal
protective equipment is being worn by
employees while working on lines and
equipment energized at less than 600 volts.
One moderately sized utility forecasts that if
it is required to replace existing one-person
crews with two-person operations due [to] a
revision in this requirement, the cost to the
company would be approximately $ 3.8
million annually. OSHA has shown no data
supporting a change in the requirements for
work at less than 600 volts, including none
showing that the benefit, if any, to be derived
from unspecified additional precautions
would be reasonably related to the cost. [Ex.
0227]
In responding to OSHA’s request for
comments on whether to require two
persons for work at voltages of 600 volts
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20417
or less, Consumers Energy noted that its
accident experience indicated that
employees who work alone have a
significantly lower injury incidence rate
than employees working together (Ex.
0177). Also on this issue, Siemens
Power Generation commented that
‘‘OSHA should allow the employer to
evaluate the hazard and determine
which situations meet the need for a
two person rule’’ (Ex. 0163).
Some commenters maintained that a
second person should be present when
work is performed on equipment
energized at 600 volts or less. (See, for
example, Exs. 0126, 0161, 0197, 0230.)
Mr. Brad Davis of BGE suggested that
‘‘the same care should be taken at all
voltage levels’’ (Ex. 0126). Mr. James
Junga with Local 223 of the UWUA
maintained that two persons should be
required for all work on voltages of 480
volts or more, commenting:
Working on secondary voltage at or above
480 volts should also require two qualified
persons. I believe this voltage is extremely
dangerous and should not be performed by
one person [because of] the quick response
that is necessary for a person who gets in
contact with energized equipment operating
at 480 volts. [Ex. 0197]
IBEW recommended that two-person
crews always be required for
construction work covered by Subpart V
and that § 1910.269 be amended to
include limitations on the work that can
be performed by employees working
alone on voltages of 600 volts or less,
explaining:
First and foremost, contractor crews,
unless assigned only to perform minor
maintenance, should never employ a one
person crew. Contractor crews are generally
performing new construction type work that
usually requires several employees on each
job. For the purposes of 1926 Subpart V,
reference to a one person crew should not be
included.
For the purpose of 1910.269 and
maintenance work, this section should be
clarified. Just because the work involves
voltages under 600 volts, there should be
limitations as to how much a one person
crew can perform. For example, the job
requires open wire 1/0 aluminum secondary
conductors that were burned down by a tree
limb to be reinstalled up a pole. This will
include clearing the downed tree parts,
splicing the conductors, and sagging and
dead-ending the conductors. Some of this
work will even be performed de-energized,
but exposure to other energized conductors is
a possibility. There is no reason to put one
person in this situation. [Ex. 0230]
OSHA does not agree with the
comments suggesting that work on
circuit parts energized at 600 volts and
less is safe. When § 1910.269 was
promulgated in 1994, the Agency
concluded that there was ‘‘insufficient
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evidence in the record as to whether or
not it is safe for qualified employees to
work alone on live parts energized at’’
600 volts or less (59 FR 4381). In
developing the subpart V proposal,
OSHA examined more recent accident
data. Table 5 shows the number of
electrocutions for various voltage ranges
for the years 1991 through 1998. In the
years 1991 to 1994, an average of 3
fatalities occurred per year involving
voltages of 600 volts or less. For the
years 1995 to 1998, when § 1910.269
was fully in effect, the average dropped
slightly to 2.5 fatalities per year.
TABLE 5—FATALITIES BY VOLTAGE AND YEAR
Year
1991
1992
1993
1994
1995
1996
1997
1998
600 V or less
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
.................................................................................................................
601 V to 20
kV
3
5
3
1
2
4
1
3
24
24
23
21
22
16
6
13
100 kV and
higher
20 to 80 kV
2
2
3
2
4
0
3
0
1
0
1
2
5
2
1
1
Source: OSHA database of electric power generation, transmission, and distribution accidents (Ex. 0004). These data include only cases involving electrocution in which the voltage was indicated in the accident abstract.
These data indicate that, in general,
there is a substantial risk of death for
employees working on voltages of 600
volts or less. Although it appears as
though exposures to live parts energized
at 600 volts or less result in relatively
few accidents, OSHA concludes that
these voltages are capable of killing
workers. Consumers Energy’s injury
rates are not relevant here. The primary
purpose of the two-person rule is the
prevention of electrocution.
Electrocutions are the result of electric
shocks, which are a very low probability
event, and have no significant effect on
injury rates even when they occur in
substantial numbers among all
employees performing work addressed
by the final rule.172
In addition, the types of work
commonly assigned to crews of more
than one employee include line
installation and removal and the use of
mechanical apparatus to lift or position
material (59 FR 4380). This heavy type
of work seems more likely to cause
sprains and strains, lacerations,
contusions, and scratches and abrasions,
which form the majority of line worker
injuries, than the lighter type of work
commonly assigned to employees
working alone, such as switching (Ex.
0081). OSHA, therefore, concludes that
it is unlikely that the increased
incidence rates experienced by
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172 Electric
shocks are responsible for a tiny
proportion of the total number of injuries suffered
by workers in the electric utility industry, as shown
in ‘‘Assessment of the Benefits of the Proposed
Standard on Electric Power Generation,
Transmission, and Distribution; Coding Results and
Analysis,’’ which is an analysis of reports of
injuries in the electric utility industry for calendar
year 1989 (Ex. 0081). As this report shows, the
leading categories for nature of injury are sprains
and strains, lacerations, contusions, and scratches
and abrasions, which together accounted for over 70
percent of the injuries. Electric shock accounted for
only 0.7 percent of the injuries.
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Consumers Energy for employees
working together are due to an increased
incidence of electric shock. OSHA does
not believe, and it is illogical to suggest,
that an employee working alone is less
likely to die as the result of an electric
shock than an employee working in an
environment in which another
employee is available to provide
emergency assistance in the event of a
shock incident.
OSHA also disagrees with comments
arguing that requirements for proper use
of electrical protective equipment and
other safety-related work practices make
safe any work performed on circuit parts
energized at 600 volts or less. The use
of personal protective equipment and
compliance with other OSHA-required
work practices may well protect against
hazards posed by these voltages;
however, in the 1994 § 1910.269 final
rule, the Agency adopted the twoperson rule to supplement work practice
and PPE requirements for certain types
of electrical work.
In the rulemaking on the 1994
§ 1910.269 final rule, OSHA examined
the record to determine what operations
posed sufficient residual risk to warrant
the presence of a second person. The
Agency found that some work involving
installations operating at more than 600
volts posed hazards requiring the
presence of a second person, but other
work was safe enough for an employee
to perform alone. In this rulemaking,
OSHA is using the same approach to
examine the need for a second person at
voltages of 600 volts and less. Because
there are relatively few accidents
involving circuit parts energized at 600
volts or less, the Agency believes it is
reasonable to assume, at these voltages,
that there are few types of work that
cannot be safely performed without the
presence of a second person. However,
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OSHA agrees with IBEW that some lowvoltage operations require at least two
persons. There are many types of lowvoltage work in which employees suffer
electric shock, including installation,
repair, and testing. Employees have
sustained low-voltage electric shocks
working on transformers, circuit
breakers, and conductors.
Although the Agency is in general
agreement with IBEW about the need for
two persons for some work involving
parts energized at 600 volts or less,
OSHA decided not to require the
presence of a second person during any
specific types of work at such voltages
because the record does not specifically
indicate which low-voltage operations
are hazardous enough to warrant a
second-person requirement (except
when a worker could contact lines or
circuit parts energized at more than 600
volts while working on parts energized
at less than 600 volts).
IBEW listed the following factors that
limit when a one-person crew performs
work: complexity of the tasks, hot-stick
versus the rubber-glove work method,
voltage-range limitations, limited time
spent on a specific task, maintenance
work only, and other factors (Ex. 0230).
As already noted, with respect to lowvoltage work, the union further
commented:
Just because the work involves voltages
under 600 volts, there should be limitations
as to how much a one person crew can
perform. For example, the job requires open
wire 1/0 aluminum secondary conductors
that were burned down by a tree limb to be
reinstalled up a pole. This will include
clearing the downed tree parts, splicing the
conductors, and sagging and dead-ending the
conductors. Some of this work will even be
performed de-energized, but exposure to
other energized conductors is a possibility.
There is no reason to put one person in this
situation. [Id.].
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IBEW’s comments do not provide the
specificity about hazardous low-voltage
tasks that the Agency determined is
missing from the record. The purpose of
the second-person requirement is to
prevent fatalities from electric shock.
Thus, the complexity of the job and time
spent during the deenergized portion of
the work have no bearing on the
likelihood of an electric shock occurring
and, accordingly, no bearing on whether
OSHA should require a second person.
Finally, in IBEW’s specific example of
low-voltage work, a second person is
already required under the final rule if
the employee is exposed to parts
energized at more than 600 volts.173 The
remaining factors listed by IBEW do not
appear to be related to the causes of
low-voltage electrical accidents in the
record. Although OSHA is not adopting
any two-person requirements for work
exposing employees to contact with
lines or circuit parts energized at 600
volts or less, the Agency anticipates
that, in certain situations, an employer
will need to ensure that at least two
trained persons are present for such
work to satisfy the employer’s
obligations under the general duty
clause of the OSH Act (Section 5(a)(1)).
(See Chapter 4, Section III of OSHA’s
Field Operations Manual (FOM), CPL
02–00–150 (https://www.osha.gov/pls/
oshaweb/owadisp.show_document?p_
table=DIRECTIVES&p_id=4935), for a
discussion of general duty clause
violations.)
IBEW pointed to new construction as
an example of work necessitating the
presence of more than one worker. New
construction involves the installation of
lines and equipment. Final paragraph
(b)(3)(i) requires a second person for
installation of lines or equipment if an
employee is exposed to contact with
other parts energized at more than 600
volts. IBEW’s recommendation would
also require a second person when an
employee is exposed to electric-shock
hazards of 600 volts or less and when
electric-shock hazards are not present at
all. OSHA decided against requiring a
second person for lower voltage work
for the reasons explained previously.
Mr. Junga recommended that the
standard require a second person when
‘‘work is to be performed on electrical
lines operating at primary voltages’’ (Ex.
0197). He stated:
If a person working alone gets in contact
with energized primary voltages and they are
working alone they will die. No one will be
173 Final paragraph (b)(3)(i)(B) requires the
presence of a second employee when an employee
installing deenergized lines is exposed to contact
with parts energized at more than 600 volts. The
operating voltage of the deenergized line has no
bearing on whether a second person is required.
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there to assist, provide CPR, use an AED,
provide first aid or even call for help. [Id.]
OSHA decided not to adopt Mr.
Junga’s recommendation. The Agency
believes that the language adopted in
final § 1926.960(b)(3)(i) adequately
captures work in which employees are
exposed to contact with parts energized
at more than 600 volts (primary voltage).
The exceptions to the two-person rule,
adopted in final § 1926.960(b)(3)(ii),
generally are limited to work that does
not expose the employee to contact with
parts energized at more than 600
volts.174 OSHA believes that final
§ 1926.960(b)(3) ensures that employees
at a substantial risk of electric shock are
protected by the presence of a second
person.
Mr. Daniel Shipp with ISEA
recommended that OSHA require the
presence of a second person whenever
fall hazards are present in combination
with electric-shock hazards (Ex. 0211).
He pointed to risks associated with
prolonged suspension in personal fall
protection equipment, commenting:
In a recent Safety and Health Information
Bulletin, OSHA describes the hazard of
prolonged suspension in a full body harness
following a fall event. OSHA SHIB 03–24–
2004 cites the hazard of orthostatic
intolerance, recommending prompt rescue of
suspended personnel, especially when other
complicating factors may be present. A fall
precipitated by exposure to an energized
electrical source will require immediate
rescue of the incapacitated employee and
removal to a safe working level where
medical aid can be administered. [Id.]
OSHA recognizes the hazards
associated with prolonged suspension
in full body harnesses. Therefore,
§ 1926.502(d)(20), which applies to
personal fall arrest equipment, requires
employers to provide for prompt rescue
of employees in the event of a fall or
assure that employees are able to rescue
themselves. The Agency believes that
final § 1926.960(b)(3) will assure the
rescue of employees exposed to electricshock hazards of more than 600 volts.
Also, as explained previously, under
Section 5(a)(1) of the OSH Act,
employers may need to adopt additional
measures beyond the measures required
in final subpart V to assure prompt
rescue of employees exposed to lower
voltage electric-shock hazards. Because
hazards associated with suspension in
full body harnesses already are covered
in § 1926.502(d)(20), OSHA sees no
need to address them further in subpart
V.
174 Under final § 1926.960(b)(3)(ii)(C), one
employee working alone may perform emergency
repair work involving parts energized at more than
600 volts, but only to the extent necessary to
safeguard the general public.
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For all of these reasons, OSHA
concludes that the evidence in this
rulemaking record does not support
adding a two-person requirement for
any operation that existing
§ 1910.269(l)(1) permits an employee to
perform alone.
Some commenters requested
clarification of the relationship between
the two-person rule in paragraph (b)(3)
and the requirements on minimum
approach distances, which are
discussed later in this section of the
preamble (Exs. 0209, 0230; Tr. 903). Mr.
Thomas Frank of Ameren Corporation
requested that OSHA revise the
language so that the two-person rule
applies only when an employee
performs work within the applicable
minimum approach distance (Ex. 0209).
In addition, Mr. Edwin Hill with IBEW
suggested that there is confusion in the
industry about the applicability of
minimum approach distances to
employees working alone, commenting:
The current language in 1910.269 is many
times misunderstood. [S]ome people believe
that a worker can get closer than the
minimum approach distance to an energized
primary conductor when working alone. This
should not be true. . . .
If the standard is going [to] allow a one
person crew to work around energized
primary conductors of voltages greater than
600 volts, then it should be clear that
minimum approach distances must be
maintained. In the case of underground
distribution equipment, the same detailed
restrictions should be explained. Many times
during an underground circuit outage, a
worker opens the equipment doors and is
within the minimum approach distances of
the energized cables, both ‘‘live front
terminations’’ and ‘‘dead front elbows’’. The
established minimum approach distances
should be maintained at all times, in any
work situation, to ensure worker safety. If
these distances cannot be maintained, rubber
insulating cover-up equipment should be
installed. [Ex. 0230]
In this regard, paragraph (b)(3) does
not excuse compliance with otherwise
applicable minimum approach-distance
requirements. OSHA previously
clarified existing § 1910.269(l)(1), from
which it adopted final paragraph (b)(3),
explaining that an employee is
‘‘exposed to contact’’ for purposes of
§ 1910.269(l)(1) when he or she is in a
working position from which he or she
can reach or take a conductive object
within the electrical component of the
minimum approach distance.175 (See
the summary and explanation for final
§ 1926.960(c)(1) later in this section of
the preamble for a discussion of the
175 See the letter of interpretation dated October
18, 1995, to Mr. Lonnie Bell, https://www.osha.gov/
pls/oshaweb/owadisp.show_document?p_table=
INTERPRETATIONS&p_id=21981.)
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electrical component of the minimum
approach distance.) OSHA notes that an
employee who is ‘‘exposed to contact’’
with an energized part under this
interpretation is still ‘‘exposed to
contact’’ with the energized part even
when insulation covers the part, the
employee, or both. (See final
§§ 1910.269(x) and 1926.968 (defining
‘‘exposed’’ as not isolated 176 or
guarded;177 merely covering a conductor
or an employee with insulation does not
provide guarding or isolation).) 178 The
Agency also notes that a second
employee may be required when
employees can reach or take a
conductive object into the electrical
component of the minimum approach
distance as they are approaching or
leaving their final work positions or
moving from one work position to
another.
Mr. Junga with UWUA Local 223 was
concerned that ‘‘[e]mployers are
176 The proposed rule and existing § 1910.269 did
not define ‘‘isolated.’’ However, existing Subpart V
did define that term in § 1926.960 as ‘‘not readily
accessible to persons unless special means of access
are used.’’ This definition is identical to the
definition of this term in OSHA’s electrical
standards for general industry (§ 1910.399) and
construction (§ 1926.449) and in the 2002 NESC
(Ex. 0077). This definition also is consistent with
the use of the term ‘‘exposed to contact’’ in final
paragraph (b)(3). OSHA believes that defining
‘‘isolated’’ will help clarify the final rule.
Consequently, OSHA included the definition of
‘‘isolated’’ in final §§ 1910.269(x) and 1926.968.
The Agency also included ‘‘exposed to contact’’ as
a synonym in the definition of ‘‘exposed’’ to clarify
that the definition of ‘‘exposed’’ also applies to the
term used in final paragraph (b)(3).
177 Section 1926.968 defines ‘‘guarded’’ as
‘‘[c]overed, fenced, enclosed, or otherwise
protected, by means of suitable covers or casings,
barrier rails or screens, mats, or platforms, designed
to minimize the possibility, under normal
conditions, of dangerous approach or inadvertent
contact by persons or objects.’’ Subpart V
recognizes two methods of guarding: barriers (or
enclosures), which serve to ‘‘minimize the
possibility . . . of . . . inadvertent contact,’’ and
guarding by location, which serves to ‘‘minimize
the possibility . . . of dangerous approach.’’ As
explained in the note to final § 1926.966(f)(1), the
2002 NESC contains guidelines for the dimensions
of clearance distances about electric equipment in
substations. OSHA considers these clearance
distances as minimizing the possibility of
dangerous approach for employees and considers
energized parts conforming to the clearance
distances in the 2002 NESC to be guarded, unless
employees bypass those distances (for example, by
accessing a ‘‘guarded’’ area). (See also the summary
and explanation for final § 1926.966(f)(1) later in
this section of the preamble.)
178 IEEE Std 516 further clarifies the treatment of
insulated cables (Exs. 0041, 0532). For example,
Section 4.9.1 of IEEE Std 516–2009 states:
The following are considered to be live parts at
their normal operating voltage unless they are
properly grounded:
* * * * *
—Conductors—insulated unless they have solidly
grounded and tested shields (The condition of the
conductor insulation exposed to weather is
unknown and may be damaged or defective.) [Ex.
0532]
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pushing for more one-person crews and
asking [them] to do more [of] the work
that historically has been performed by
two or more qualified persons’’ (Ex.
0197).
In response, OSHA reiterates that the
exceptions from the two-person rule,
which are specified in final paragraph
(b)(3)(ii) and are based on existing
§ 1910.269(l)(1)(ii), will be interpreted
and applied narrowly. Paragraph
(b)(3)(ii)(A) permits an employee to
work alone to perform routine circuit
switching, as long as the employer can
demonstrate that conditions at the site
allow safe performance of this work.
Employees have been injured during
switching operations when unusual
conditions, such as poor lighting, bad
weather, or hazardous configuration or
state of repair of the switching
equipment, were present (269-Ex. 9–2).
If there is poor lighting, for example, the
employer may be unable to demonstrate
that the operation can be performed
safely by one employee; the employer
could, however, elect to provide
supplemental lighting adequate to make
it safe for an employee to work alone.
Paragraph (b)(3)(ii)(B) permits one
employee to work alone with live-line
tools if the employee is positioned so
that he or she is neither within reach of,
nor otherwise exposed to contact with,
energized parts. Accidents involving
hot-stick work have typically occurred
only when the employee was close
enough to energized parts to be
injured—either through direct contact or
by contact through conductors being
handled (269-Ex. 9–2).
Finally, paragraph (b)(3)(ii)(C) permits
one employee to work alone on
emergency repairs necessary to
safeguard the general public. OSHA will
generally consider situations in which
there is a downed energized power line,
an energized power line on an occupied
vehicle, or a service outage to lifesupport equipment to be emergency
situations for which an employee can
work alone to safeguard the public.
Whether outages to street lights, traffic
lights, or homes are emergency
situations for purposes of final
paragraph (b)(3)(ii)(C) depends on many
factors, including the extent and
expected duration of the outage and the
availability of alternative means of
protecting the public, such as the
availability of police or other officials to
manage or stop traffic at intersections in
the absence of working stoplights.
Because hospitals and similar patientcare facilities usually have backup
generators, outages of circuits supplying
these facilities will not generally be
deemed to fall under final paragraph
(b)(3)(ii)(C).
PO 00000
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Minimum Approach Distances
Paragraph (c)(1) in the final rule sets
requirements for minimum approach
distances. Paragraph (c)(1)(i) requires
employers to establish minimum
approach distances no less than the
distances computed by the equations set
in Table V–2 for ac systems or Table V–
7 for dc systems. (The equations in
Table V–2 in the final rule are described
and explained later in this section of the
preamble.) Paragraph (c)(1)(iii) of the
final rule requires the employer to
ensure that no employee approaches, or
takes any conductive object, closer to
exposed energized parts than the
employer’s established minimum
approach distance, except as permitted
in paragraphs (c)(1)(iii)(A), (c)(1)(iii)(B),
and (c)(1)(iii)(C) (as explained later in
this section of the preamble).
Table V–2 provides equations for the
employer to use to compute minimum
approach distances under paragraph
(c)(1)(i). The equations vary depending
on voltage and, for phase-to-phase
voltages of more than 72.5 kilovolts, on
whether the exposure is phase-to-phase
or phase-to-ground.
Paragraph (c)(1)(ii) in the final rule
provides that, no later than April 1,
2015, for voltages over 72.5 kilovolts,
the employer determine the maximum
anticipated per-unit transient
overvoltage, phase-to-ground, through
an engineering analysis or assume a
maximum anticipated per-unit transient
overvoltage, phase-to-ground, in
accordance with Table V–8. The
employer must make any engineering
analysis conducted to determine
maximum anticipated per-unit transient
overvoltage available upon request to
affected employees and to the Assistant
Secretary or designee for examination
and copying. When the employer uses
portable protective gaps to control the
maximum transient overvoltage, final
paragraph (c)(1)(ii) also requires that the
value of the maximum anticipated perunit transient overvoltage, phase-toground, must provide for five standard
deviations between the statistical
sparkover voltage of the gap and the
statistical withstand voltage
corresponding to the electrical
component of the minimum approach
distance.
Under Appendix B to existing
§ 1910.269, employers use engineering
analyses to determine any reductions in
maximum transient overvoltages below
the maximum values listed in Table R–
7 and Table R–8. Also under Appendix
B to existing § 1910.269, when an
employer is using portable protective
gaps, it determines minimum approach
distances using a specific methodology
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that provides for five standard
deviations between the statistical
sparkover voltage of the gap and the
statistical withstand voltage
corresponding to the electrical
component of the minimum approach
distance at the worksite. OSHA
incorporated both of these performance
requirements in final paragraph
(c)(1)(ii). To explain terms used in final
paragraph (c)(1)(ii), OSHA also added
definitions of ‘‘statistical sparkover
voltage’’ and ‘‘statistical withstand
voltage’’ to final § 1926.968. Statistical
sparkover voltage is a transient
overvoltage level that produces a 97.72percent probability of sparkover (in
other words, two standard deviations
above the voltage at which there is a 50percent probability of sparkover).
Statistical withstand voltage is a
transient overvoltage level that produces
a 0.14-percent probability of sparkover
(in other words, three standard
deviations below the voltage at which
there is a 50-percent probability of
sparkover). OSHA based both
definitions on definitions in IEEE Std
516–2009 (Ex. 0532).
Table V–7 contains minimum
approach distances for dc systems. In
Table V–7, the applicable minimum
approach distance depends on the
maximum anticipated per-unit transient
overvoltage and the maximum line-toground voltage. In accordance with final
paragraph (c)(1)(ii) and Table V–8, an
employer using Table V–7 must
determine the maximum anticipated
per-unit transient overvoltage through
an engineering analysis that is made
available upon request to affected
employees and to the Assistant
Secretary or designee for examination
and copying or must assume a
maximum per-unit transient overvoltage
of 1.8.
Paragraph (c)(1)(i) makes it clear that
the required minimum approach
distances are based on engineering
principles that OSHA adopted in the
final rule. The Agency is adopting the
equations and the engineering
principles behind the minimum
approach distances rather than just
setting distances as it did when it
promulgated § 1910.269 in 1994. This
paragraph also ensures that the
minimum approach distance
maintained by each employee is
appropriate for the workplace rather
than for the industry in general. OSHA
believes that this approach will better
protect each employee than existing
§ 1910.269 and the proposed rule.
The minimum approach distances set
by Table V–2 for phase-to-phase system
voltages of 72.5 kilovolts and less do not
vary based on worksite conditions
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provided the altitude is 900 meters
(3,000 feet) or less above sea level.
Therefore, OSHA calculated the
minimum approach distances for these
voltages and listed them in Table V–5 in
the final rule. Note 1 in Table V–2
provides that, for voltages up to 72.5
kilovolts, employers may use the
precalculated minimum approach
distances in Table V–5 provided the
worksite is at an elevation of 900 meters
or less.
Minimum approach distances for
phase-to-phase system voltages of more
than 72.5 kilovolts will vary depending
on conditions present at the worksite
and possibly the work practices used by
employees. Parameter C in the equation
for these voltages varies depending on
whether an insulated tool or conductive
object is in the approach distance (gap)
between the employee and the
energized part (if the employee is at
ground potential or at the potential of a
different energized part) or between the
employee and ground (if the employee
is at the potential of the energized part).
For phase-to-ground exposures, if the
employer can demonstrate that there is
only air in this gap, then C equals 0.01.
For phase-to-phase exposures, if the
employer can demonstrate that no
insulated tool spans the gap and that no
large conductive object is in the gap,
then C equals 0.01. In all other cases, C
equals 0.011. When an employee is
climbing on a structure or performing
live-line barehand work, OSHA expects
that there normally will only be air
present in the gap, and the equation will
produce a smaller minimum approach
distance than if the employee is using
an insulated tool to work on energized
parts.179
The saturation factor, a, in the
equation for system voltages of more
than 72.5 kilovolts varies depending on
whether the exposure is phase-toground or phase-to-phase. For phase-toground exposures, the saturation factor
will be reduced slightly, resulting in
smaller minimum approach distances.
As explained in Note 3 in Table V–2,
unless the employer can demonstrate
that no insulated tool spans the gap and
that no large conductive object is in the
gap, the employer must calculate the
saturation factor using the phase-toground equations (with the peak voltage
for phase-to-phase exposures), even for
phase-to-phase exposures.
179 Live-line barehand work is work performed
with the employee at the same potential as one of
the phase conductors. The employee is insulated,
by air or another insulating medium, from the other
phase conductors and from ground.
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Finally, T 180 in the equation for
phase-to-phase system voltages of more
than 72.5 kilovolts represents the
maximum phase-to-ground anticipated
per-unit transient overvoltage, which
can vary from worksite to worksite.
For voltages over 72.5 kilovolts,
employers may use the minimum
approach distances in the tables in
Appendix B provided the worksite is at
an elevation of 900 meters or less. The
tables in Appendix B contain minimum
approach distances for various values of
T. In accordance with final paragraph
(c)(1)(ii), the employer must determine
T through engineering analysis or use
the maximum T from Table V–8.
For phase-to-phase system voltages of
more than 5,000 volts, the altitudecorrection factor applies when the
worksite is at an elevation of more than
900 meters above sea level. When the
worksite is at these higher elevations,
the employer must use the appropriate
altitude correction factor from Table V–
4 when calculating minimum approach
distances. Table V–2 explains how to
apply the altitude correction factors in
computing minimum approach
distances.
As noted earlier, paragraph (c)(1)(i)
requires employers to establish
minimum approach distances. Because
the elevation and maximum transient
overvoltage may vary from worksite to
worksite, each minimum approach
distance established by the employer
must be appropriate for the worksite
involved. Employers can avoid
establishing separate distances for every
worksite by using worst-case values for
elevation and T or by grouping
worksites by ranges for elevation and T.
Paragraph (c)(1) of proposed
§ 1926.960 would have required
employers to ensure that employees
maintain minimum approach distances
from exposed energized parts. Proposed
Table V–2 through Table V–6 specified
the minimum approach distances. This
proposed provision was borrowed from
existing § 1910.269(l)(2), although, as
described later, OSHA proposed to
make minor changes to the minimum
approach distances listed in the existing
§ 1910.269 tables.
Electric power systems operate at a
given nominal voltage. However, the
actual voltage on a power line varies
above and below that nominal voltage.
For brief periods, the instantaneous
voltage on a line can be 3 or more times
its nominal value (Ex. 0532).
The safe minimum approach distance
assures that an electric arc will not
180 T is the ratio of the 2-percent statistical
switching overvoltage expected at the worksite to
the nominal peak line-to-ground voltage of the
system.
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form, even under the most severe
transient overvoltages that can occur on
a system and even when the employee
makes errors in maintaining the
minimum approach distance. To
determine what this distance is for a
specific voltage, OSHA must first
determine the size of the air gap that
must be present to prevent arc-over
during the most severe overvoltage that
can reasonably be expected to occur on
the system. This gap is the electrical
component of the minimum approach
distance. To determine the minimum
safe approach distance, OSHA must add
extra distance to account for ergonomic
considerations (that is, human error).
The electrical component depends on
five factors:
(1) The maximum voltage,
(2) The wave shape of this voltage,
(3) The configuration of the
‘‘electrodes’’ forming the end points of
the gap,
(4) The insulating medium in the gap,
and
(5) The atmospheric conditions.
In existing § 1910.269, and in the
proposal for this rulemaking, OSHA
borrowed its approach for setting
minimum approach distances from a
consensus standard, namely the NESC.
OSHA based the minimum approach
distances in existing § 1910.269 on the
1993 edition of the NESC. In this
rulemaking, OSHA proposed to adopt
slightly revised minimum approach
distances for both § 1910.269 and
subpart V; the revised minimum
approach distances in the proposal were
drawn from the updated, 2002 edition of
the NESC.
To develop the minimum approach
distance tables for the 1993 standard,
NESC Subcommittee 8 adopted the
following principles:
• ANSI/IEEE Std 516 was to be the
electrical basis of the NESC Rules for
approach distances for alternating- and
direct-current voltages above 72.5
kilovolts.181 Distances for lower voltages
were to be based on ANSI/IEEE Std 4.
The application of ANSI/IEEE Std 516
included the formula used by that
standard to derive electrical clearance
distances.
• Altitude correction factors were to
be in accordance with ANSI/IEEE Std
516.
• The maximum design transientovervoltage data to be used in the
181 ANSI/IEEE Std 516–1987 (the edition in effect
when NESC Subcommittee 8 revised the minimum
approach distances for the 1993 NESC) listed values
for the electrical component of the minimum
approach distance, both for air alone as an
insulating medium and for live-line tool sticks in
air, that were accepted as being accurate when the
standard was adopted (by IEEE) in 1987.
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development of the basic approach
distance tables were:
• 3.0 per unit for voltages of 362
kilovolts and less
• 2.4 per unit for 500 to 550 kilovolts
• 2.0 per unit for 765 to 800 kilovolts
• All phase-to-phase values were to
be calculated from the EPRI
Transmission Line Reference Book for
115 to 138 kilovolts.
• An ergonomic-movement factor
(inadvertent component) that accounted
for errors in judging the approach
distance was to be added to all basic
electrical approach distances (electrical
component) for all voltage ranges. A
distance of 0.31 meters (1 foot) was to
be added to all voltage ranges for the
ergonomic component. An additional
0.3 meters (1 foot) was to be added to
voltage ranges below 72.6 kilovolts.
• The voltage reduction allowance for
controlled maximum transient
overvoltage was to be such that the
minimum allowable approach distance
was not less than the approach distance
specified for the highest voltage listed
for the given range.
• The transient overvoltage tables
were to be applied only at voltage
ranges inclusive of 72.6 to 800 kilovolts.
All tables were to be established using
the higher voltage of each separate
voltage range.
After publication of OSHA’s proposed
rule in 2005, the IEEE technical
committee responsible for revising
Standard 516 identified what in its view
was an error in calculating the
minimum approach distances in the
IEEE standard that potentially affected
the validity of the minimum approach
distances in the 2002 NESC and OSHA’s
proposed rule. IEEE Std 516 was revised
in 2009 to address the issue identified
by the technical committee. (The error
identified by the IEEE committee is
discussed, at length, later in this section
of the preamble.) In light of the IEEE
revision process, OSHA twice reopened
the record on subpart V, first in October
2008 and again in September 2009, to
solicit additional comments on
minimum approach distances. (See 73
FR 62942, Oct. 22, 2008; 74 FR 46958,
Sept. 14, 2009.) The Agency requested
information on whether there was an
error in the method OSHA used to
calculate the proposed minimum
approach distances and on what basis
OSHA should set minimum approach
distances. A public hearing was held on
these issues in October 2009.
In response to the issues OSHA raised
about the minimum approach distances,
EEI, IBEW, and the NESC urged the
Agency to delay issuing revised
minimum approach distances until after
IEEE approved the next update of the
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NESC in 2012.182 (See, for example, Exs.
0545.1, 0551.1, 0552.1; Tr2. 40–41, 72–
75, 151–154.) The commenters
maintained that, in writing the
respective standards, the NESC
subcommittees give greater weight to
the practical effects of its rules than
does the IEEE subcommittee responsible
for IEEE Std 516. The commenters also
maintained that an OSHA standard
setting minimum approach distances
that turn out to be different from the
distances in the 2012 NESC could cause
confusion.
The chair of Subcommittee 8 of the
NESC, Mr. James Tomaseski, testified
that the NESC serves as the authority on
safety requirements for electric power
systems, that (at the time of his
testimony) the NESC had yet to act on
the revised methodologies in IEEE Std
516–2009 for calculating minimum
approach distances, and that NESC
Subcommittee 8 would transcribe the
engineering information contained in
the 2009 IEEE 516 standard into a userfriendly format (Tr2. 34–41).183 He
stated:
NESC’s Subcommittee 8 has the task of
trying to make sense of and keep up with this
evolving problem [of adopting adequate
minimum approach distances]. Simply put,
the IEEE 516 MAD Tables as they are
published today in that [2009] guide are
confusing.
This takes us to the point what
Subcommittee 8 recommends to OSHA for
this Rule making. The agency should realize
this is a difficult issue, not only for the
Technical Subcommittee responsible for the
different Codes, but most importantly for the
users of the Rules. The MAD concept has
been around for a long time. Even though
new engineering principles continue to be
developed, industry performance associated
with these rules [has] to be considered.
*
*
*
*
*
When OSHA revise[s] this Rule, these
changes are somewhat permanent. This rule
will probably not be revised again for a long
time. Subcommittee 8 wants to do their part
to make sure the MAD [c]oncepts get fixed
correctly this time. The NESC Subcommittee
8 recommends that OSHA leave the record
open until the time the Subcommittee has the
opportunity to review public comments as to
what MAD values should be in the NESC.
[Tr2. 39–41]
IBEW also maintained that the OSHA
standard should be consistent with the
2012 NESC (Tr2. 151–152). Testifying
on behalf of IBEW, Mr. Donald Hartley
stated:
182 IEEE approved the 2012 NESC on April 14,
2011, and ANSI approved the 2012 NESC as an
American National Standard on June 3, 2011.
183 The 2012 NESC adopts the 2009 IEEE Std 516
distances for certain voltage ranges and values of T
and permits an engineering determination of
minimum approach distances as an alternative.
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The IBEW believes the responsibility for
developing [minimum approach distances
resides with] the NESC. Technical
Subcommittee 8 on Work Rules, the body
responsible for writing Part IV of the NESC
where MAD Rules and Tables are located,
should [set the rules] for OSHA to follow.
The NESC is adopted by many states in the
U.S. The U.S. [Rural] Electric Service
requires member cooperatives to follow the
NESC if they receive government loans.
Many public power utilities, municipalities
are not covered by OSHA. The NESC in these
instances becomes the rule to follow.
*
*
*
*
*
The IBEW strongly recommends that
OSHA keep this record open until
Subcommittee 8 has the opportunity to
review public comment on this issue and
develop final Code Language on the MAD
principles and Rules. [Id.]
EEI argued that, if OSHA failed to
follow NESC action on minimum
approach distances, the final rule could
differ from the 2012 NESC and create
confusion for the electric utility
industry (Ex. 0545.1). Mr. Stephen
Yohay, counsel for EEI, described the
potential for confusion over differing
standards as follows:
The other question you asked is whether
[there is] confusion in the industry [resulting
from the fact that there are currently
differences between the minimum approach
distances in the existing OSHA standards
and the distances in the consensus
standards], and I am going to answer this
anecdotally based on my experience in
representing employers in this industry.
I have often, not often, but more than
occasionally heard confusion expressed as to
which standards are the applicable
standards, whether they are the OSHA
standards, whether they are the NESC
standards. And as you heard Mr. Tomaseski
say various companies adopt different
[distances] for their own work practices.
Now when you throw in the element of
State plans, you further confuse the mix. So
I think there is some confusion and I think
you all heard him say here earlier, and I
think we all agree it is time for there to be
consistency. [Tr2. 102–103]
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EEI also pointed out that Section
6(b)(8) of the OSH Act requires OSHA
to explain deviations from national
consensus standards (Ex. 0545.1). Mr.
Charles Kelly testified to this point on
behalf of EEI, as follows:
Section 6(b)(8) of the Act expresses that
OSHA standards should not deviate from
National Consensus Standards without an
adequate statement of reason.
The NESC Committee may or may not
adopt the precise distances stated in the IEEE
documents. Therefore, if OSHA incorporates
the IEEE distances in a final standard that is
promulgated in the next year or so, OSHA
[may] soon find its final standard at odds
with even the newest version of the NESC.
The NESC, however, is well recognized as
the preeminent National Consensus Standard
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on clearance distances for electric utility
work on high voltage lines and equipment.
Such a result could only create confusion in
the industry. [Tr2. 73]
Mr. Kelly also maintained that the NESC
gives greater weight to the practical
application of its rules than does IEEE
and that OSHA should adhere to its past
practice of basing its rules for minimum
approach distances on the NESC,
testifying:
[B]y virtue of the nature of its membership
and the mission of its Subcommittee 8, we
daresay with due respect to IEEE Committee
516, that the NESC’s final standards on Work
Rules tend to give more attention to the
practical impact that its Rules will have in
the workplace than do IEEE Technical
Standards.
[T]he 516 Standard is basically an
engineering standard and built that way on
the technical issues whereby the NESC
Subcommittee 8 Standard; it deals with the
Work Rules and Worker Protection more
specifically.
*
*
*
*
*
The usual cycle, and as I mean the
historical cycle that OSHA has followed, is
that the IEEE 516 Standard develops its
standard, ballots it and publishes the
standard over a period of time.
The NESC Subcommittee 8 reviews 516,
develops their standard, tables, ballots, and
publishes it in that order. Then OSHA
usually comes in and reviews the
documented proof by both groups, and
incorporates the NESC document into its
particular Rule.
The above scenario reflects the past
practices used by OSHA in its development
of standards affecting electric power
generation, transmission, and distribution
work. [Tr2. 73–74]
Although the Agency considered the
commenters’ suggestion to hold the
record for this rulemaking open until
IEEE approved the 2012 NESC, OSHA
concludes that it is unnecessary to
reopen the record to consider the 2012
NESC in this rulemaking. First, OSHA
does not agree that adopting minimum
approach distances that differ from the
distances in the 2012 NESC will
produce widespread confusion or lead
to additional risk for employees in the
electric power industry. As
acknowledged by some of the
rulemaking participants, the distances
in existing § 1910.269 and Subpart V
differed from the 2009 edition of the
NESC. (See, for example, Tr2. 53, 102–
103.) In fact, Mr. Tomaseski presented
slides showing that there were many
differences between the NESC, IEEE Std
516, and the OSHA standards (Ex.
0568). Rulemaking participants testified
that they were not aware of any specific
safety problems arising in the industry
by virtue of these discrepancies. (See,
for example, Tr2. 58, 102, 104). Also,
counsel for EEI admitted that
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20423
‘‘[e]mployers are at least following
OSHA standards. . . . Some are
exceeding the values that are in the
OSHA standards and adopting more
conservative standards’’ (Tr2. 104). In
any event, evidence in the record
indicates that consensus standards are
constantly evolving (see for example,
Tr2. 39–40, 142–143); therefore, if the
Agency were to adopt the minimum
approach distances from the 2012
NESC, it is likely that there would be
differences between the OSHA standard
and subsequent editions of the NESC.
OSHA does not believe there is merit
to the commenters’ suggestion that the
existence of State plan programs will be
an additional source of confusion for
employers. As noted in Section XI,
State-Plan Requirements, later in this
preamble, States with OSHA-approved
occupational safety and health plans
must adopt standards that are
equivalent to, and at least as protective
as, this final rule within 6 months of its
promulgation. Thus, States with State
plans will adopt provisions on
minimum approach distances that are at
least as protective as the provisions in
this final standard. On a technical issue
such as minimum approach distances,
OSHA expects that most States with
State plans will choose to incorporate
the federal provision as promulgated in
this final rule, although it is possible
that one or more of these States will
adopt more protective provisions. Even
if some States do adopt more protective
standards, OSHA does not believe that
the resultant differences will result in
any significant confusion for employers.
Public electric utilities in States with
State occupational safety and health
plans, including plans that cover only
State and local government employees,
will be required to comply with the
applicable State plan standards. Public
electric utilities in other States are not
covered by a State plan or by the
Federal OSHA standard and may choose
to adhere to the NESC. Private-sector
electric utilities must comply with the
Federal or State plan OSHA standards
that cover their worksites. This scheme
is well established, and OSHA does not
believe that employers will have
difficulty determining the applicable
requirements.
As noted earlier, IBEW suggested that
a conflict between the OSHA and the
2012 NESC minimum approach
distances could be problematic for loan
recipients in the United States
Department of Agriculture’s (USDA)
Rural Development Electric Programs
because, according to the union, utilities
receiving USDA loans must comply
with the NESC as a condition of their
loans (Tr2. 151). These USDA programs
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provide loans for electric services that
meet certain standards, and IBEW is
correct that the NESC is among the
standards that these services must meet
(7 CFR 1724.50). However, even if the
loan programs require compliance with
the minimum approach distances in the
NESC, employers can meet both the
OSHA and USDA loan-program
requirements simply by adopting the
more conservative (that is, larger)
minimum approach distances.
Therefore, differences between the
minimum approach-distance provisions
in this final rule and the minimum
approach distances in the 2012 NESC
should not be a problem for participants
in the USDA programs.
Second, the Agency does not believe
that considering public input on the
2012 NESC will result in a standard that
is more protective than the final rule.
The NESC minimum approach distances
are based on the minimum approach
distances in IEEE Std 516–2009, on
which OSHA already solicited public
comment and provided opportunity for
additional input at a public hearing (74
FR 46958). The 2012 NESC does not
include any additional support for the
IEEE minimum approach distances,
which, as explained later in this section
of the preamble, OSHA rejected. In
addition, reopening the record for this
rulemaking would further delay the
final rule. Therefore, OSHA concludes
that reopening the record to gather
additional public comment on the 2012
NESC minimum approach distances is
unwarranted.
Finally, in response to the
commenters’ references to Section
6(b)(8) of the OSH Act the Agency
concludes that, with respect to
minimum approach distances, this final
rule ‘‘will better effectuate the purposes
of [the] Act’’ than the 2012 edition of
the NESC. (See the discussion under the
heading OSHA’s requirements on
minimum approach distances better
effectuate the purpose of the OSH Act
than the national consensus standard,
later in this section of the preamble.)
Some commenters maintained that
the minimum approach distances in the
2005 proposed rule, which were based
on the 2002 NESC, were safe despite
any technical errors potentially made in
calculating those distances. (See, for
example, Ex. 0545.1; Tr2. 79–82.) The
commenters argued that industry
experience establishes the safety of the
existing minimum approach distances
in § 1910.269. (See, for example, Exs.
0545.1, 0551.1.)
American Electric Power argued
against adopting minimum approach
distances different from the minimum
approach differences in OSHA’s
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proposal, relying on calculations they
made that were taken from a paper by
Vaisman et al.184 (Ex. 0550.1). American
Electric Power described this method as
follows:
The method is based on calculating V50%
(critical flashover[185] voltage—CFO) and
determining distances from the V50% value of
conductor-to-conductor gap test data. The
V50% is derived from the required VW
(withstand voltage), using the line-to-line
overvoltage factor, TL-L. The required
distance for [minimum air insulation
distance] and MAD is then taken from . . .
Figure 13 in an IEEE paper by Vaisman
[footnote omitted] et al., 1993, which
represents conductor-to-conductor gap test
data from five different laboratories. The test
data is based on a = 0.50 (ratio between the
negative impulse crest and the phase to
phase voltage) which provides more
conservative results for V50% than a = 0.33
(Figure 12 of the aforementioned Vaisman
paper). [Id.]
American Electric Power calculated
V50% to be 2421 kilovolts for an 800kilovolt power line (id.). From Figure 13
of the Vaisman paper, American Electric
Power determined that the
corresponding minimum air-insulation
distance (the electrical component of
the minimum approach distance) was
6.52 meters (21.4 feet) and that the
minimum approach distance (with the
ergonomic component included as
explained later in this section of the
preamble) was 6.82 meters (22.4 feet).
American Electric Power contrasted this
with the corresponding 7.91-meter (26foot) minimum approach distance
proposed by OSHA and concluded that
the proposed value was adequately
protective (id.). (See, also, Ex. 0545.1, in
which EEI makes a similar argument
based on the Vaisman paper.)
As explained in greater detail later in
this section of the preamble, OSHA
concludes that the proposed minimum
approach distances do not provide
adequate safety for employees. In
184 Vaisman, R., Fonseca, J. R., Andrade, V. H. G.,
Almeida, M. A., Hattori, H. K., Melo, M. O. B. C.,
Teivelis, F., Fernandes, J. H. M., Silva, J. T. S., Dias,
L. E. N., Esmeraldo, P. C. V., and Samico, R. A. M.,
‘‘Switching Impulse Strength of Compact
Transmission Lines,’’ IEEE Transactions on Power
Delivery, Vol. 8, No. 3, July 1993 (Ex. 0555).
185 IEEE Std 516–2009 defines ‘‘flashover’’ as ‘‘[a]
disruptive discharge through air around and over a
surface of solid or liquid insulation, between parts
at different potential or polarity, produced by
application of voltage wherein the breakdown path
becomes sufficiently ionized to maintain an electric
arc’’ (Ex. 0532). That standard defines ‘‘sparkover’’
as ‘‘[a] disruptive discharge between preset
electrodes in either a gaseous or a liquid dielectric’’
(id.). Thus, the more technically correct term for an
electrical discharge across an air gap is ‘‘sparkover.’’
However, the term ‘‘flashover’’ has been used
historically for either event, and this preamble uses
these terms interchangeably. The critical flashover
distance, V50 or V50%, is the distance that will
flashover 50 percent of the time at a given voltage.
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addition, OSHA finds that there are two
basic problems with American Electric
Power’s comparison of the proposed
800-kilovolt minimum approach
distance and what it considers to be a
safe approach distance. First, as is clear
from the Vaisman paper (Ex. 0555), the
distances in Figure 13 of that paper
(which correspond to a = 0.50) are less
conservative than the distances in
Figure 12 of that paper (corresponding
to a = 0.33).186 The air-insulation
distance from Figure 12 appears to be
about 7.8 meters (25.6 feet). Adding the
0.31-meter (1-foot) ergonomic
component yields a comparable
minimum approach distance of 8.11
meters (26.6 feet), which is clearly more
protective than the 7.91-meter (26-foot)
minimum approach distance proposed
by OSHA in 2005.187
Second, the testing that serves as the
basis for Figures 12 and 13 of the
Vaisman paper determined the
switching impulse strength of two
conductors in parallel (Ex. 0555). From
the paper’s description of the test
procedure, OSHA concludes that the
testing did not account for different
configurations that could be present
during live-line work or for the presence
of workers and the tools and equipment
they would be using to perform this
work. As explained later in this section
of the preamble, different electrode
configurations and the presence of
workers and other conductive objects in
the gap between them can reduce the
electrical strength of the air gap
substantially. Thus, although American
Electric Power’s and EEI’s approach
may validly estimate the strength of a
power line while no work is being
performed, OSHA concludes that this
approach fails to represent employee
exposure adequately.
For reasons described later in this
section of the preamble, the Agency
concludes that there is a significant risk
to employees from the minimum
approach distances contained in
existing § 1910.269 and Subpart V. In
addition, OSHA concludes that it has
enough information in the rulemaking
record to set appropriate minimum
approach-distance requirements.
186 American Electric Power commented that an
a of 0.50 ‘‘provides more conservative results for
V50% than a = 0.33’’ (Ex. 0550.1). This comment
may be true, but it is irrelevant. For a given V50%,
an a of 0.33 produces a more conservative (that is,
greater) minimum approach distance, as is the case
here.
187 The quality of Figures 12 and 13 in the
original Vaisman paper is poor, and it is difficult
to accurately determine the distance (Ex. 0555). The
figures included in American Electric Power’s and
EEI’s exhibits, which apparently recreated Figure 13
from the Vaisman paper, were of much better
quality (Exs. 0550.1 and 0545.1).
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Consequently, the Agency decided that
it is necessary and appropriate to
include revised minimum approachdistance provisions in this final rule.
The ergonomic component of MAD.
The ergonomic-movement component of
the minimum approach distance is a
safety factor designed to ensure that the
employee does not breach the electrical
component of the minimum approach
distance in case he or she errs in judging
and maintaining the minimum approach
distance. In developing the minimum
approach distance tables for its 1993
standard, the NESC subcommittee based
the ergonomic-movement factor (the
ergonomic component of MAD) on
relevant data, including a typical arm’s
reach of about 610 millimeters (2 feet)
and a reaction time to a stimulus
ranging from 0.2 to more than 1.0
second (269-Ex. 8–19). As OSHA
explained in the preamble to the
proposal, the ergonomic-movement
factor must be sufficient for the
employee to be able to recognize a
hazardous approach to an energized line
and withdraw to a safe position so that
he or she does not breach the air gap
required for the electrical component of
the minimum approach distance (70 FR
34862). Thus, the ergonomic-movement
distance should equal the response time
multiplied by the average speed of an
employee’s movement plus the stopping
distance.188 The maximum reach (or
range of movement) may place an upper
bound on the ergonomic component.
The NESC subcommittee developing the
1993 standard used this information as
a basis for selecting appropriate
distances for two major voltage ranges:
1.1 to 72.5 kilovolts and 72.6 kilovolts
and more.
For system voltages up to 72.5
kilovolts, phase-to-phase, much of the
work is performed using rubber gloves,
and the employee is working within
arm’s reach of energized parts. The
ergonomic component of the minimum
approach distance must account for this
condition since the employee may not
have time to react and position himself
or herself out of danger. A distance of
0.61 meters (2 feet) for the ergonomic
component appears to meet this
criterion and was, therefore, adopted by
the NESC subcommittee developing the
1993 standard. This ergonomic
component remained the same in the
2007 NESC, except that the standard
applied it to voltages as low as 751 volts
188 This
calculation is comparable to the
calculation of total braking distance for a motor
vehicle. This distance equals the initial speed of the
vehicle times the driver’s reaction time plus the
stopping distance of the vehicle after the driver
applies the brakes.
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instead of 1100 volts (Ex. 0533).189
OSHA used this value in existing
§ 1910.269 for voltages of 1.1 to 72.5
kilovolts and proposed to use it in
Subpart V for voltages of 751 volts to
72.5 kilovolts. There were no objections
to this distance on the record.190
Therefore, for voltages of 751 volts to
72.5 kilovolts, the final rule adopts a
0.61-meter (2-foot) ergonomicmovement component of the minimum
approach distance, as proposed.
As OSHA explained in the preamble
to the proposed rule, the applicable
work practices change for operations
involving lines energized at voltages
over 72.5 kilovolts (70 FR 34862; 269Exs. 64, 65). Generally, live-line tools
are employed to perform the work while
equipment is energized. These tools
hold the energized part at a fixed
distance from the employee, ensuring
that the minimum approach distance is
maintained during the work operation.
Even when live-line tools are not used,
as during live-line barehand work,
employees use work methods that more
tightly control their movements than
when they perform rubber glove work,
and it is usually easier to plan how to
keep employees from violating the
minimum approach distance. For
example, employees planning a job to
replace spacers on a 500-kilovolt
overhead power line can circumscribe
an envelope (or bounds) of anticipated
movement for the job and ensure that
the working position they select keeps
this envelope entirely outside the
minimum approach distance. Thus, all
the employees’ movements during the
job can easily be kept within the
envelope. Additionally, there is limited
or no exposure to conductors at a
potential different from the one on
which work is being performed because
the distance between conductors is
much greater than the distance between
conductors at lower voltages and higher
voltage systems do not present the types
of congestion that are found commonly
on lower voltage systems. Consequently,
a smaller ergonomic component is
appropriate for higher voltages. The
NESC subcommittee developing the
1993 standard accepted a value of 0.31
meters (1 foot) for this component. This
ergonomic component also remained
the same in the 2007 NESC (Ex. 0533).
189 At all voltages, the values for the ergonomic
component of the minimum approach distance are
the same in the 2012 NESC as they are in the 2007
NESC.
190 EEI did, however, object to what it mistakenly
believed was a proposed increase in the ergonomic
component over what was adopted in existing
§ 1910.269 (Exs. 0227, 0501; Tr. 1056–1082). OSHA
discusses these comments later in this section of the
preamble.
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OSHA used this value in existing
§ 1910.269 and proposed it in this
rulemaking. There were no comments
on this issue in this rulemaking,
therefore, OSHA is adopting the
proposed ergonomic-movement
component of 0.31 meters (1 foot) for
voltages over 72.5 kilovolts.191
EEI misconstrued OSHA’s proposal as
increasing the ergonomic-movement
component in existing § 1910.269 by
0.61 meters (2 feet), for a total
ergonomic component of 1.22 meters (4
feet) for voltages up to 72.5 kilovolts
(Exs. 0227, 0392; Tr. 1056–1082).
Testifying on behalf of EEI, Mr. Clayton
Abernathy of OG&E Energy Corporation
described how increasing the minimum
approach distance by 0.61 meters would
restrict some of the work performed by
his company’s employees (Tr. 1056–
1082).
The ergonomic components of the
minimum approach distances in
OSHA’s proposal were the same as the
ergonomic components used for the
minimum approach distances in
existing § 1910.269 for voltages over
1,000 volts. The ergonomic component
for voltages between 751 volts and 72.5
kilovolts (the voltages addressed by
EEI’s comments) is 0.61 meters. The
ergonomic component of the proposed
minimum approach distances for those
voltages was not, contrary to EEI’s
suggestion, greater than that value. It
appears that EEI’s objections were
aimed at two other proposed
requirements: (1) Proposed
§ 1926.960(c)(2)(ii), which provided
that, when using rubber insulating
gloves or rubber insulating gloves with
sleeves for insulation against energized
parts, employees put on and take off
their rubber insulating gloves and
sleeves when they are in positions from
which they cannot reach into the
minimum approach distance, and (2)
proposed § 1926.960(d)(2), which
provided that employees performing
work near exposed parts energized at
601 volts to 72.5 kilovolts either work
from positions from which they cannot
reach into the minimum approach
distance or use specified protective
measures or work methods. OSHA
addresses EEI’s concerns with these
proposed provisions later in this section
of the preamble.
Finally, OSHA addresses some
confusion expressed by commenters
during the rulemaking about whether
191 In the 1994 § 1910.269 rulemaking, OSHA
adopted an ergonomic-movement factor based on
English units of 1 foot or 2 feet, depending on
voltage. It should be noted that, to three significant
digits, 0.305 meters is 1.00 foot and 0.610 meters
is 2.00 feet. In this final rule, OSHA used metric
units and rounded 0.305 meters up to 0.31 meters.
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the ergonomic component of the
minimum approach distance should be
used in determining whether a line
worker is exposed to phase-to-phase or
phase-to-ground voltage (Tr. 1060–1061,
1076–1077).
As noted earlier in this section of the
preamble, under the summary and
explanation for final § 1926.97(c)(2)(i)
and Table E–4, the final rule permits
insulating protective equipment to be
rated for phase-to-ground voltage if
‘‘[t]he electric equipment and devices
are insulated . . . so that the multiphase
exposure on a grounded wye circuit is
removed’’ (Table E–4, Note 1).192
Existing § 1910.137 and Table I–5
contain the same provisions. OSHA
policy with regard to whether there is
multiphase exposure under existing
§ 1910.137 is discussed in a September
27, 2005, letter of interpretation to Mr.
Edwin Hill, IBEW President.193 This
letter explains how to determine
whether multiphase exposure exists:
192 Note that the word ‘‘exposure’’ in the note
relates to the maximum voltage that can appear
across the insulation, and not to whether an
energized part is ‘‘exposed.’’ The definition of
‘‘exposed’’ in final § 1926.968 applies only to the
use of that term in Subpart V. It does not apply to
final § 1926.97.
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Phase-to-phase exposure exists whenever it
is foreseeable that an employee or the longest
conductive object he or she may handle can
simultaneously breach the electrical
components of the MADs of live parts
energized at different phase potentials, taking
into account such factors as: The nature of
the work being performed, the physical
configuration and spacing of the conductors,
the proximity of grounded objects or other
circuit conductors, the method of approach
to the conductors, the size of the employee,
the tools and equipment being used, and the
length of the conductive object. In addition,
the employer must always consider
mechanical loads and other conditions, such
as wind and ice, that could cause a conductor
to move or a support to fail. Notably, the
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determination of whether or not multiphase
exposure exists is made without regard to
insulation that may be covering the live part
or the employee. This is because the
exposure determination must be made prior
to the selection of insulation in order to
ensure that the insulation selected is
adequate to protect employees from the
electrical hazard. Moreover, it must be noted
that phase-to-phase exposure involves not
only the hazard of electric shock to the
employee, but also arc flash and arc blast
hazards from phase-to-phase contact of
conductive objects, such as could occur if an
employee dropped a conductive object onto
or within the electrical components of the
MADs of live parts energized at different
phase potentials. [Figures] illustrating when
phase-to-phase exposure exists can be found
at the conclusion of this letter. . . .
Figure 3 and Figure 4 are the figures
from that letter:
193 This letter is available on OSHA’s Web site at:
https://www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=25133.
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The 0.61-meter ergonomic component
of the minimum approach distance is
labeled ‘‘2 feet’’ in these figures. As can
be seen from the explanation and figures
in the letter of interpretation, the
ergonomic component of the minimum
approach distance has no bearing on
whether there is multiphase exposure.
The rating required for the insulating
protective equipment installed on the
phase conductors depends on the
electrical component of the minimum
approach distance (which, in turn,
depends on the voltage on the power
line, as discussed later in this section of
the preamble), the distance between the
phase conductors, and the reach of the
employee and any conductive object he
or she may handle while working. As
noted in the letter to Mr. Hill, when
multiphase exposure exists, the
insulating protective equipment used to
remove multiphase exposure must be
rated for the phase-to-phase voltage at a
minimum.194 In addition, the preamble
to the 1994 § 1910.269 rulemaking noted
that ‘‘until the multiphase exposure has
actually been removed, the phase-tophase voltage remains the maximum use
voltage’’ (59 FR 4328). After the
insulating protective equipment
covering the conductors not being
worked on is in place, the rubber
insulating gloves and sleeves need only
be rated for the phase-to-ground voltage.
This is current OSHA policy under
existing §§ 1910.137 and 1910.269 and
194 It should be noted that the insulating values
of two insulating materials in series are not additive
(Exs. 0041, 0532; 269-Ex. 60). At least one layer of
insulation must be rated for the maximum voltage
for the exposure.
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will continue to be the policy of the
Agency under this final rule.
The electrical component of MAD—
general. The differences between the
minimum approach distances under
existing § 1910.269 and the minimum
approach distances under this final rule
are the result of changes in the way the
Agency is calculating the electrical
components of the minimum approach
distances. As described previously, this
final rule adopts the ergonomic
components of the minimum approach
distances used in existing § 1910.269. In
addition, as explained later in this
section of the preamble, the number of
variables (such as elevation, maximum
transient overvoltage, type of exposure,
and type of insulating medium)
involved in determining the appropriate
minimum approach distance in any
particular set of circumstances makes
setting minimum approach distances
exclusively by means of tables
unmanageable. This approach would
require one set of tables for each
potential set of variables. Consequently,
the final rule requires the employer to
establish an appropriate minimum
approach distance based on equations
that OSHA is adopting in Table V–2.
The final rule also contains a table,
Table V–5, that specifies alternative
minimum approach distances for work
done at elevations not exceeding 900
meters (3,000 feet) for system voltages of
72.5 kilovolts and less. Finally,
Appendix B to final subpart V contains
tables of minimum approach distances,
for varying maximum transient
overvoltages for system voltages above
72.5 kilovolts, that employers may use
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20427
for work done at elevations not
exceeding 900 meters.
Some rulemaking participants
questioned the need for any changes to
the minimum approach distances in
existing § 1910.269. (See, for example,
Exs. 0227, 0545.1, 0551.1, 0552.1; Tr2.
71.) For instance, Mr. Charles Kelly with
EEI testified:
[U]nder Sections 3(8) and 6(b) of the
Occupational Safety and Health Act, as long
interpreted by the Supreme Court, OSHA [is]
required to show that the change[s] in the
clearance distances are, as a matter of
substantial evidence, reasonably necessary to
protect employees, and that they would
reduce or eliminate a significant risk for
employees.
As several people have stated previous to
our testimony, we are not aware that the
existing MAD distances, even though they
may have been mathematically incorrect for
decades, have shown to be unsafe in that
they have contributed to accidents or placed
employees at substantial risk of harm. We
doubt seriously that a desire to make a
technical mathematical correction is enough
to satisfy this requirement. [Tr2. 71–72]
IBEW also maintained that the
minimum approach distances in
existing § 1910.269 are adequate:
It is important to look at how the use [of]
MAD values, regardless of the origin and year
of publication, have protected workers
performing tasks in the vicinity of energized
power lines. The IBEW regularly reviews
accidents occurring in the electric utility
industry. We cannot remember a single
accident caused by inadequate MAD values.
OSHA 1910.269 MAD values have proven to
protect workers as they were intended to do.
The obvious question then is why change
successful MAD values? Based on industry
performance, we do not see why changes are
necessary. [Ex. 0551.1]
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As OSHA explained in Section II.D,
Significant Risk and Reduction in Risk,
earlier in this preamble, the Agency
need not make hazard-specific or
provision-specific risk findings. In any
event, the Agency concludes that the
electric-shock hazards faced by
employees performing electric power
generation, transmission, and
distribution work are serious and
significant and that the changes to the
minimum approach-distance provisions
in this final rule are reasonably
necessary and appropriate to reduce a
significant risk to employees.
OSHA finds that employees are being
injured by the dielectric failure of air
(that is, sparkover) between them (or a
conductive object they are handling)
and conductive objects at a different
potential. It is widely recognized that
electric current can arc over distances
and that it is necessary only to come too
close to, rather than contact, an
energized object to sustain an electric
shock. In fact, some of the accidents in
the record occurred when an employee
brought a conductive object or himself
or herself too close to an energized part
and electric current arced to the object
or employee (Exs. 0002,195 0003 196).
The Agency does not believe that it is
necessary to show that the specific
minimum approach distances in the
existing standards have led to accidents.
Instead, it is only necessary to show that
the probability of sparkover at the
worksite, given the existing minimum
approach distances, is significant. The
sparkover voltage between two objects
at different potentials is recognized as
following a normal distribution (Ex.
0532). The withstand voltage for an air
gap between two objects at different
potentials is three standard deviations
below the statistical mean sparkover
voltage. This represents approximately a
1 in 1,000 probability that the air gap
will fail dielectrically and spark over.197
The withstand distance is the distance
between two objects corresponding to a
given withstand voltage. (In other
words, the withstand distance is the
shortest distance between two objects
that will spark over at a given voltage
approximately one time in 1,000.)
Consensus standards have based the
electrical component of the minimum
approach distance on the withstand
195 See, for example, the five accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=908012&id=
170220602&id=564740&id=
14496384&id=14418321.
196 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=200000453&id=
201350485&id=596304.
197 The probability of sparkover at the withstand
voltage is 0.14 percent or 1.4 in 1,000.
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distance corresponding to the maximum
voltage that can occur at the worksite.
(See, for example, Exs. 0076, 0077,
0532, 0533.) When the electrical
component of the minimum approach
distance is less than the withstand
distance for the maximum voltage at the
worksite, the probability of sparkover is
greater than 1 in 1,000. OSHA,
therefore, concludes that employees are
at significant risk of injury whenever the
electrical component of the minimum
approach distance is less than the
withstand distance for the maximum
voltage that can occur at the worksite.
As explained in detail later in this
section of the preamble, several of the
minimum approach distances contained
in the existing OSHA standards and in
the proposed rule represent a significant
risk of injury under this criterion.
The electrical component of MAD—
tools and conductive objects in the air
gap. The methodology used to develop
the proposed minimum approach
distances, which were based on the
2002 NESC, did not account for tools in
the air gap. As noted in the 2009
reopening notice, the presence of an
insulated tool in the air gap reduces the
air gap’s dielectric strength (74 FR
46961). IEEE Std 516–2009 (Ex. 0532)
generally provides two values for the
electrical component of the minimum
approach distance: One in air (called
MAID 198) and one with a tool in the air
gap (called MTID 199). However, that
consensus standard does not provide
minimum tool-insulation distances for
either: (1) Any exposures (phase-toground or phase-to-phase) at voltages of
72.5 kilovolts or less or (2) phase-tophase exposures at voltages of more
than 72.5 kilovolts. In the 2009
reopening notice, the Agency requested
comments on whether any of the
minimum approach distances in the
final rule should be based on minimum
tool-insulation distances rather than
minimum air-insulation distances. A
similar question was raised in the 2008
reopening notice.
Scenario 1—exposures at 72.5
kilovolts and less. Rulemaking
participants generally opposed basing
minimum approach distances for
voltages of 72.5 kilovolts and less on
minimum tool distances. (See, for
example, Exs. 0543.1, 0545.1, 0548.1,
0550.1; Tr2. 88.) For instance, Pike
Electric commented, ‘‘Pike utilizes
proper rubber protective cover-up at
. . . voltages [of 72.5 kilovolts and
lower]. This technique would eliminate
the hazard of employee exposure to
198 MAID
199 MTID
is the minimum air-insulation distance.
is the minimum tool-insulation
distance.
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energized lines and equipment, so there
is no need to utilize a MAD approach
using tool insulation distances’’ (Ex.
0543.1). EEI and Southern Company
argued that only one set of minimum
approach distances is necessary for
work on systems operating at voltages of
72.5 kilovolts and less because, based
on IEEE Std 516–2009, minimum tool
distances and minimum air distances
are the same at those voltages (Exs.
0545.1, 0548.1). American Electric
Power maintained that, for voltages at or
less than 72.5 kilovolts, MAD has not
been based on minimum tool distances
in the past, so doing so now could
potentially confuse workers (Ex.
0550.1).
IEEE Std 516–2009 defines MTID as
‘‘the required undisturbed air insulation
distance that is needed to prevent a tool
flashover at the worksite during a
system event that results in the
maximum anticipated TOV’’ (Ex. 0532).
Although the specified minimum tool
distances in IEEE Std 516–2009 are the
same as the corresponding minimum
air-insulation distances for voltages of
72.5 kilovolts and less, the consensus
standard includes the following
disclaimer in Section 4.5.2.1: ‘‘The
MTID for ac and dc line-to-line voltages
at and below 72.5 kV has not been
determined. Industry practices normally
use an MTID that is the same as or
greater than the MAID’’ (id.; emphasis
added). Thus, IEEE Std 516–2009 does
not indicate that the minimum air- and
tool-insulation distances are the same,
nor does it contain tables with
minimum tool-insulation distances for
voltages of 72.5 kilovolts and less.
According to IEEE Std 516–2009,
electrical testing at higher voltages
indicates that the dielectric strength of
an air gap is lower when an insulating
tool is present across the gap or when
a conductive object is present within the
gap (id.). OSHA concludes that
minimum approach distances for
voltages of 72.5 kilovolts and less
should be conservative enough so that
the gap will withstand the electric
potential across it even if a tool bridges
the gap or a conductive object is present
within it. As explained later in this
section of the preamble, the final rule
specifies minimum approach distances
that meet this criterion. Because the
final rule does not adopt separate
minimum approach distances for
exposures with and without tools at
72.5 kilovolts and less, the concerns
about confusion at these voltages are
unfounded.
Scenario 2—phase-to-ground
exposures at more than 72.5 kilovolts.
Some commenters maintained that the
final rule should follow the practice of
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the 2007 NESC and base minimum
approach distances for phase-to-ground
exposures at voltages of 72.6 kilovolts
and higher on the minimum tool
distance. (See, for example, Exs. 0519,
0521, 0528, 0543.1.) For instance, Mr.
Brian Erga with ESCI commented:
The MAD for voltages above 72.6 kV
should be based on the minimum tool
distance as published in the 2007 NESC. Live
line work is conducted with tools, workers
and equipment within the electrical field of
energized lines and equipment[,] and the
minimum tool distance is correct information
to be provided to the industry. [Ex. 0521]
Others suggested that the final rule
include two sets of minimum approach
distances for phase-to-ground exposures
at voltages exceeding 72.5 kilovolts: One
each for work performed with and
without tools in the air gap. (See, for
example, Exs. 0545.1, 0548.1, 0575.1;
Tr2. 88.) For instance, Mr. Charles Shaw
with Southern Company commented:
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In the proposed rule, OSHA is using
minimum air insulation distances when a
line worker is using a tool in the air gap.
Allowing the minimum air insulation
distance plus an inadvertent movement
factor to be used as the live-line tool distance
is an incorrect interpretation of the science
behind the IEEE method. At a minimum, the
note in the [Subpart] V and [§ 1910.269]
tables that states that the referenced distances
are for ‘‘live-line tool distances’’ should be
removed since they are not.
However, we recommend that OSHA
include two sets of minimum approach
distances for phase to ground work on
voltages above 72.5 kV, one for work
performed without tools in the air-gap and
one for work performed with tools in the air
gap. These distances should be based on
MAID and MTID respectively using the
method shown in IEEE 516–2009. [Ex.
0548.1]
Some commenters suggested that
separate sets of air and tool minimum
approach distances might be necessary
for phase-to-ground exposures above
72.5 kilovolts because basing minimum
approach distances solely on minimum
tool distances could prevent employees
from performing activities such as
climbing and inspection with lines or
equipment energized. (See, for example,
Ex. 0549.1, 0573.1; Tr2. 54–55.)
EEI submitted evidence that
approximately 23 percent of the
insulators installed on transmission
systems, and 25 percent of insulators
installed on systems operating at 345
kilovolts and more, would be too short
to accommodate the IEEE standard’s
minimum approach distances for tools
(Ex. 0575.1). EEI noted that ‘‘there have
been no reported safety events or
flashovers with the current insulator
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lengths’’ 200 and maintained that using
MAD for tools would force employers to
perform routine inspections under
deenergized conditions (id.).
Minimum approach distances in the
2007 NESC and IEEE Std 516–2009 are
generally based on a substantial body of
electrical tests run on air gaps with and
without objects in them (Ex. 0532; Tr2.
38).201 A 1968 IEEE Committee Report
entitled ‘‘Recommendations for Safety
in Live Line Maintenance,’’ and a 1973
IEEE Committee Report entitled ‘‘LiveLine Maintenance Methods,’’ presented
a formula, based on that testing, for
calculating minimum safe distances for
energized power line work (Exs. 0556,
0558). This formula, which is given later
in this section of the preamble,
generally provides for a 10-percent
increase in distance to account for the
presence of tools across the air gap. 202
IEEE Std 516–2009, in Section 4.7.9.2,
recognizes the effect that a large floating
object has on minimum approach
distances:
When a large floating object, not at ground
or the conductor potential, is in the air gap,
additional compensation may be needed to
provide for the size and location of the
floating object in the air gap. [Ex. 0532]
IEEE Std 516–2009 accounts for this
effect by reducing the withstand voltage
by 10 percent for phase-to-phase
exposures on systems operating at more
than 72.5 kilovolts (id.). This approach
effectively increases the minimum
approach distance by at least 10 percent.
Although IEEE Std 516–2009 applies a
floating-object correction factor only to
phase-to-phase exposures, the effect (as
noted in the quoted passage) also
applies to phase-to-ground exposures.
In light of the comments received and
the other information in the record,
OSHA concludes that, for phase-toground exposures at voltages of more
than 72.5 kilovolts, basing minimum
approach distances on minimum airinsulation distances will not provide
sufficient protection for employees
when insulated tools or large
conductive objects are in the air gap.
Minimum air-insulation distances are
based on testing air gaps with only air
between the electrodes, which does not
account adequately for the presence of
tools (Ex. 0532). Therefore, the
200 OSHA is unsure what EEI meant by ‘‘safety
event,’’ but assumes that it means accident or near
miss.
201 As noted later in this section of the preamble,
the 2012 NESC distances are identical to
corresponding minimum approach distances in
IEEE Std 516–2009.
202 The equation included a factor, C , equal to
2
‘‘1.1, composed of 1.06 for live-line tool-to-air
withstand distance ratio plus intangibles’’ (Ex.
0556).
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provisions adopted in the final rule
ensure that minimum air-insulation
distances are applied only when air
alone serves as the insulating medium
protecting the worker. For phase-toground exposures at voltages of more
than 72.5 kilovolts, Table V–2 requires
employers to establish minimum
approach distances that are based on the
minimum air-insulation distance ‘‘for
phase-to-ground exposures that the
employer can demonstrate consist only
of air across the approach distance.’’
Otherwise, the minimum approach
distances for these exposures must be
based on the minimum tool-insulation
distance.
Scenario 3—phase-to-phase
exposures at more than 72.5 kilovolts.
The third and final scenario the Agency
has to address is the presence of tools
or other insulation across a phase-tophase air gap at voltages of more than
72.5 kilovolts. Rulemaking participants
maintained that, for voltages of more
than 72.5 kilovolts, minimum approach
distances based on minimum toolinsulation distances are unnecessary
because the phase-to-phase air gap is
rarely, if ever, bridged by an insulated
tool. (See, for example, Exs. 0545.1,
0548.1, 0550.1, 0551.1; Tr2. 89, 157).
For instance, Dr. Randy Horton,
testifying on behalf of EEI, stated:
[EEI is] unaware of any live-line working
scenario situations above 72.5 kV where the
phase-to-phase air gap is bridged by live-line
tool. Most work practices are developed to
work on only one phase at a time per
structure, phase to ground. [Tr2. 89]
Thus, the rulemaking record indicates
that, for voltages over 72.5 kilovolts,
tools or other objects infrequently, if
ever, bridge the gap between two
phases. Considering how rare the
practice of spanning the air gap is,
OSHA decided against adopting
generally applicable minimum approach
distances that account for tools in the
gap for phase-to-phase exposures at
these voltages. However, there is still a
need to account for conductive bodies
in the air gap in the limited
circumstances in which they are
present, for example, when an employee
is moving between phases in an aerial
lift. Therefore, OSHA is including
provisions in the final rule ensuring that
the phase-to-phase minimum approach
distance for voltages over 72.5 kilovolts
takes account of any objects that will be
present in the air gap. Table V–2
requires the employer to establish
minimum approach distances that are
based on the minimum air-insulation
distance as long as ‘‘the employer can
demonstrate that no insulated tool spans
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the gap and that no large conductive
object is in the gap.’’203
The electrical component of MAD—
maximum transient overvoltages.
Existing § 1910.269 and OSHA’s 2005
proposal specified maximum transient
overvoltages of 3.0 per unit for voltages
up to 362 kilovolts, 2.4 per unit for
voltages in the 550-kilovolt range (500
to 550 kilovolts, nominal204), and 2.0
per unit for voltages in the 800-kilovolt
range (765 to 800 kilovolts, nominal).
These are known as ‘‘industry-accepted
values’’ of maximum per-unit
overvoltage (Ex. 0532). The IEEE
committee and the electric utility
industry, as evidenced by the 1993
through 2002 NESC and pre-2003
editions of IEEE Std 516, believed that
these were the highest transient
overvoltages possible. However, the
2007 NESC and IEEE Std 516–2009
recognize that even higher maximum
per-unit transient overvoltages can exist
(Exs. 0532, 0533).205 Therefore, OSHA
requested comments on how, if at all,
the final rule should address the
possibility of higher maximum transient
overvoltages.
No rulemaking participants disputed
that overvoltages beyond those
accounted for in the proposed standard
were possible. Pike Electric
recommended that minimum approach
distances be calculated for the highest
possible transient overvoltage (Ex.
203 Two variables in the equation for minimum
approach distances account for tools or large
conductive bodies in the air gap. The variable C is
0.01 for exposures that the employer can
demonstrate are with air only between the
employee and the energized part if the employee is
at ground potential or between the employee and
ground if the employee is at the potential of the
energized part, or 0.011 otherwise. Because it is rare
that tools or large conductive bodies are in the air
gap between phases, employers should not have
difficulty making this demonstration for phase-tophase exposures. The second variable, the
saturation factor, a, is calculated differently when
an insulated tool spans the gap or a large
conductive object is in the gap. For phase-to-phase
exposures, the final rule requires this factor
generally to be based on air only in the gap.
204 Table R–7 and Table R–8 in existing
§ 1910.269 and Table V–1 and Table V–2 in existing
subpart V list the upper bound of this voltage range
as 552 kilovolts. Table R–6 in existing § 1910.269
lists the upper bound of this voltage range as 550
kilovolts, which is the correct value (Ex. 0532). The
final rule uses 550 kilovolts as the upper bound of
this voltage range.
205 Table 441–2 of the 2007 NESC contains
minimum approach distances with maximum
transient overvoltages higher than the industryaccepted values, though the higher values do not
apply when certain conditions are met (Ex. 0533).
Section 4.7.4.3 of IEEE Std 516–2009 lists the
industry-accepted values for maximum transient
overvoltages. However, it also states that, if certain
assumptions about the operation of the system are
not met, ‘‘the values listed in the table may not be
valid, and an engineering evaluation should be
performed to determine [the maximum per-unit
transient overvoltage]’’ (Ex. 0532).
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0543.1). IBEW suggested that, if the
higher per-unit overvoltage factors are
included, specific instructions for using
those higher factors also should be
included in the final rule (Ex. 0551.1;
Tr2. 158).
Electric utility representatives argued
that, even though higher overvoltages
are possible, their industry does not
widely recognize that higher
overvoltages exist. (See, for example,
Exs. 0545.1, 0548.1, 0549.1, 0550.1; Tr2.
90–93.) These rulemaking participants
urged OSHA to base the final standard
on the existing industry-accepted values
upon which the proposal was based
(id.). For example, Southern Company
stated, ‘‘Although IEEE 516–2003 and
IEEE 516–2009 recognize the possibility
of higher surge values, the concept that
such surges exist is not widely accepted
in the Industry’’ (Ex. 0548.1).
Dr. Randy Horton, testifying on behalf
of EEI, explained this position as
follows:
Over the years, none of the field-measured
over-voltages on actual operating systems has
produced results which exceed the industry
accepted T values (transient overvoltage
values). The documentation of these
measurements and of numerous simulations,
encompassing all current transmission
operating voltages, and the results have
consistently supported the accepted T values.
[Tr2. 90]
However, Dr. Horton acknowledged
that one utility (Bonneville Power
Administration, or BPA) measured
overvoltages above 3.0 per unit on one
of its 230-kilovolt circuits (id.). As he
noted, BPA tested that circuit in
response to sparkovers on rod gaps
placed on the circuit to protect it from
lightning strikes (Tr2. 90–91). Dr.
Horton argued that the measured
overvoltages on that circuit were
unrealistic because: (1) The gaps on the
circuit flashed over at overvoltages less
than 3.0 per unit during testing; (2) the
circuit breaker characteristics and
performance, including pole-closing
spans and breaker current, were
unrealistic; and (3) monitoring
inaccuracies could have occurred,
leading to measurements that were too
high. (See, for example, Exs. 0546.1,
0575.1; Tr2. 90–92.) EEI recommended
adhering to the industry-accepted
overvoltage values. However, it noted
that, if OSHA elected to account for the
values of maximum per-unit overvoltage
from the BPA measurements, the final
rule should just include a footnote
similar to that contained in IEEE Std
516–2009, noting: ‘‘At 242 kV, it is
assumed that automatic instantaneous
reclosing is disabled. If not, the values
shown in the table may not be valid,
and an engineering evaluation should be
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performed to determine ‘T’ ’’ (Ex.
0545.1; Tr2. 93).
In its posthearing submission, EEI
offered evidence suggesting that the
industry-accepted values of maximum
per-unit transient overvoltage are
reasonable (Ex. 0575.1). In this
submission, EEI reported results of
testing on several other systems of
varying voltages, none of which
exceeded the industry-accepted values.
EEI explained:
The field tests were conducted for
energization, reclosings and with or without
shunt reactors. Attempts were made to obtain
the worst possible overvoltages during the
field tests. For all cases, listed above, the
expected overvoltages, now, would be lower
since the system has matured and at each
bus, the source strength has increased
considerably. . . .
The IEEE Transactions Papers on the
aforementioned information are provided
below. Additional IEEE Transactions Papers
references are attached for switching
overvoltage field tests on system voltage
levels of 220 kV, 345 kV and 500 kV by
various power companies, including
American Electric Power. All papers show
that:
• Without breaker closing resistors, the
maximum switching overvoltages do not
exceed 3.0 pu.
• With closing resistor, the maximum
switching overvoltages are near 2.0 pu. And,
with control closings the maximum
switching overvoltages do not exceed 1.6 pu.
• Calculated overvoltages are generally
much higher than those by the field
measured values . . . [Id.]
EEI also pointed to an excerpt from
International Electrotechnical
Commission (IEC) Standard 61472 as
evidence that higher maximum transient
overvoltages are possible, but unlikely
(id.). This IEC excerpt reads as follows:
B.2.2 Overvoltages under abnormal
conditions.
Among the possible abnormal conditions
which can lead to very high overvoltages,
restrikes between the contacts of circuit
breakers during opening is considered, and
in particular the following conditions may be
of concern:
–single or three-phase opening of no load
lines;
–three-phase clearing of line-to-earth fault.
Such abnormal behaviour may lead to
overvoltage amplitudes of the same order or
even higher than those under three-phase
reclosing.
However, the restrike probability of circuit
breakers is normally low, and is very low for
the modern circuit breaker. So the low
probability of these events is not such as to
influence the probability distribution of the
family considered (opening or fault clearing)
and thus the relevant Ue2 value. [Id.]
OSHA understands that the
information in the record pertaining to
maximum transient overvoltages applies
basically to voltages over 72.5 kilovolts.
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IEEE Std 516–2009 does not include
separate overvoltage factors for voltages
of 72.5 kilovolts and less (Ex. 0532). For
voltages of 72.5 kilovolts and less, IEEE
Std 516–2009 relies on a maximum
transient overvoltage of 3.0 per unit and
does not recognize the possibility of
higher values. Section 4.8.1d of IEEE
Std 516–2009 states, ‘‘Shunt-connected
devices, such as transformers, and
reactors will tend to reduce the trapped
charge on the line and, therefore, limit
the overvoltages due to reenergization’’
(id.). Such shunt-connected devices are
not only pervasive on systems of 72.5
kilovolts and less, but are a necessary
part of the distribution systems that
form the overwhelmingly predominant
portion of these systems (see, for
example, 269-Ex. 8–13). Even for the 45and 69-kilovolt systems that are
sometimes used in transmission
circuits, there is no evidence in the
record that maximum transient
overvoltages exceed 3.0 per unit.
Consequently, the final rule adheres to
a maximum transient overvoltage of 3.0
per unit for systems with a nominal
phase-to-phase voltage of 72.5 kilovolts
or less. OSHA calculated the values in
Table V–3, which are the electrical
components of the minimum approach
distances, using a maximum transient
overvoltage of 3.0 per unit.
For voltages of more than 72.5
kilovolts, no rulemaking participant
disputed the fact that maximum
transient overvoltages based on
engineering calculations can exceed
those on which the proposed rule was
based. (See, for example, Exs. 0532,
0575.1.) It also is clear that maximum
transient overvoltages exceeding
industry-accepted values are possible as
IEEE Std 516–2009, IEC Standard 61472,
and the BPA report show. (id.) The
evidence in the record indicates that
most systems do not, however, exceed
the industry-accepted values on which
the proposal was based. (See, for
example, Exs. 0545.1, 0549.1, 0575.1;
Tr2. 90–93.) This is the major argument
relied on by the commenters that urged
OSHA to base the final rule on industryaccepted values of maximum transient
overvoltage (id.).
The Agency considered all of the
comments and record evidence on this
issue and concluded that the arguments
against relying on BPA’s report are not
strong enough to justify ignoring it for
purposes of this final rule. First, EEI
argued that, in the BPA scenario, during
testing the gaps on the circuit flashed
over at overvoltages less than 3.0 per
unit (see, for example, Tr2. 91). The
magnitude of the overvoltage during
these gap sparkovers is irrelevant. In
one series of tests, the measured
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overvoltages for two of the tests in
which three gaps arced over were lass
than 3.0 per unit. However, measured
overvoltages on at least one phase
exceeded 3.0 per unit during 10 of the
tests, including both tests involving
sparkovers.206 For this circuit, the
testing found overvoltages as high as 3.3
per unit. The BPA report explained:
Rod gap flashovers occurred . . . during
the last two tests of [one test series]. . . .
[S]ignificantly higher overvoltages were
measured on [the] phases [with flashovers]
during other tests in the series, but the gaps
did not flash over. This demonstrates the
highly statistical nature of . . . gap flashover
. . . . [Ex. 0575.1]
Thus, that the measured overvoltages for
the sparkovers were less than 3.0 per
unit has no bearing on whether
overvoltages exceeding 3.0 per unit are
possible.
Second, EEI’s argument that the
circuit breaker characteristics were
unrealistic are unpersuasive. EEI argued
that, because ‘‘[t]he field tests were
conducted with individual phase
breaker pole control,’’ the pole-closing
span 207 was exceedingly large and
unrealistic (id.). Although BPA
controlled the opening and closing of
the circuit breakers during testing to
‘‘measure overvoltage levels that can
occur on a long transmission line during
high speed reclosing,’’ there is no
indication in the BPA report that it
varied the closing spans for the
individual poles on the circuit breakers
(id.). The report states:
[The relevant test series] involved threephase reclosing into trapped charge on the
Big Eddy-Chemewa 230-kV line. Breaker
opening was controlled and synchronized to
generate the same polarity and magnitude
trapped charge on each phase for each test
shot. Testing began by switching from the Big
Eddy end, varying the closing time of the
breaker uniformly over a complete 60 Hz
cycle by increments of 18 electrical degrees
(1⁄20 cycle). After these 20 tests, 4 additional
tests were performed in an attempt to
generate a maximum possible overvoltage.
This same procedure was then repeated from
the Chemewa end of the line. [Id.]
Thus, it appears that BPA took measures
to synchronize the switching of the
poles in each circuit breaker. The report
mentioned that the circuit breaker at the
Big Eddy end was ‘‘constructed with
206 The measured overvoltages on the phases with
gap sparkovers were under 3.0 per unit, but the
measured overvoltages on the phases without gap
sparkovers during the same tests exceeded 3.0 per
unit. For example, during test 5–25, the overvoltage
on the phase with the gap sparkover was 2.83 per
unit, and the overvoltage on one of the other two
phases was 3.30 per unit.
207 The circuit-breaker pole-closing span is the
maximum closing time difference between the
phases.
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20431
each phase in its own tank’’ (id.). The
pole-closing span for this circuit breaker
was 3.7 milliseconds. The circuit
breaker at Chemewa was ‘‘constructed
with all three contacts in a single tank’’
(id.). The pole-closing span for this
circuit breaker was 0.24 milliseconds,
significantly shorter than the poleclosing span for the Big Eddy circuit
breaker. Measured overvoltages
exceeded 3.0 per unit during tests with
switching performed at both locations.
Thus, OSHA concludes that poleclosing spans did not contribute to
measured overvoltages exceeding 3.0
per unit during BPA testing. BPA did
not indicate that the pole-closing span
for either circuit breaker was unusual,
and EEI did not submit any evidence
that would demonstrate that circuit
breakers of any type of construction
generally have shorter pole-closing
spans. Consequently, the Agency
concludes that, even if the pole-closing
span did contribute to the measured
overvoltages in BPA’s testing, circuit
breakers in other installations could
have similarly long pole-closing spans
with correspondingly high maximum
transient overvoltages.
Furthermore, although the difference
in time taken for each pole to close
might affect the phase-to-phase
overvoltage, that value was not
measured during the BPA tests. Because
pole-closing spans only affect the offset
between phases and should have no
substantial effect on the behavior of the
transient voltage on a single phase, long
pole-closing spans should have little
effect on phase-to-ground overvoltages
(that is, the overvoltage on a single
phase). As explained later, the report
clearly states that the main cause of the
unexpectedly high maximum transient
overvoltages was ‘‘prestrike.’’ OSHA,
therefore, concludes that prestrike, not
pole-closing spans, were the primary
cause of the high maximum transient
overvoltages.
EEI, through Dr. Horton, also
expressed concern about the
performance of the circuit breakers in
the BPA report, because the circuit
breaker current showed evidence of
prestrikes (Tr2. 91). Restrike and
prestrike may occur during the opening
of circuit breakers. The current and
voltage across the contacts of a circuit
breaker vary with time. When the
contacts are closed, the voltage across
them is very close to zero, and the
current oscillates at 60 cycles per
second. When the contacts are open, the
voltage oscillates, and the current is
zero. As the contacts of a circuit breaker
open or close, current can arc across
them. When the current drops to zero,
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the arcing stops. However, if the voltage
across the contacts from reflected
traveling waves exceeds the dielectric
strength of the gap between the contacts,
arcing can recur. Arcing that occurs
after the initial arc is extinguished as
the circuit breaker is opening is called
‘‘restrike.’’ Arcing that occurs as the
contacts close, but before they are
touching, is called ‘‘prestrike.’’
Whether a circuit breaker is subject to
restrikes or prestrikes is dependent on
the design of the circuit breaker,
maintenance of the circuit breaker, and
the characteristics of the circuit to
which the breaker is connected.
Prestrikes and restrikes can lead to high
transient overvoltages that can damage
equipment. Therefore, manufacturers
design circuit breakers to resist restrikes
and prestrikes. However, the probability
that these events will occur can be
affected by maintenance and circuit
design. Poor circuit breaker
maintenance can lead to longer poleopening times and can increase the
probability that prestrike or restrike will
occur. Similarly, circuit designs can
shorten the time in which traveling
waves reach the breaker contacts, which
also can increase the probability of
prestrikes or restrikes.
The circuit breakers that were the
subject of BPA’s testing exhibited
prestrikes during testing (Ex. 0575.1).
Commenting on this, Dr. Horton stated:
The line breaker performance appears
suspicious. The breaker current shows prestrikes with abrupt interruptions and
subsequent re-ignitions [Tr2. 91]
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However, the BPA report explained why
the prestrikes occurred:
During Test Series V, it was found that the
sending end can experience significant
overvoltages that were previously assumed to
occur only out on the line or at the receiving
end. During breaker prestrike, a current wave
(initiated by arcing across the contacts)
travels down the line to the receiving (open)
end where it is reflected. As the reflected
wave travels back toward the sending end of
the line, it reduces the current to near zero
along the line. When the reflected current
wave reaches the sending end of the line, it
creates a current zero and allows the
prestrike arc between the breaker contacts to
extinguish, isolating the line voltage from the
bus voltage. After the arc extinguishes, the
line voltage often increases due to traveling
voltage waves that continue to be reflected
from the receiving end. The voltage across
the breaker then builds up until another
prestrike occurs. The next prestrike occurs at
a lower breaker cross voltage because the
breaker contacts are closer together. In Test
Series V, the majority of breaker closings
resulted in only a single prestrike. However,
in a few tests, up to four prestrikes occurred
on one phase during a single closing
operation. [Ex. 0575.1]
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BPA found this information useful,
explaining:
This field test has also provided a
considerable amount of data on 230-kV SF6
breaker prestrikes. Typical characteristics of
the dielectric strength across the breaker
contacts have now been developed and can
be used for statistical switching surge
studies. Additional information has also been
obtained about another property of 230-kV
SF6 breakers—where the prestrike arc is
extinguished by the traveling current wave
during line switching. The test results show
that when the prestrike arc extinguishes, the
voltage at the sending end of a line reaches
values that are much higher than were
previously expected. [Id.]
In light of this explanation in the BPA
report itself, OSHA concludes that the
existence of prestrikes does not
invalidate the BPA report’s findings. In
fact, the prestrikes were the cause of the
unexpectedly high maximum transient
overvoltages. The Agency anticipates
that any workplace where prestrikes
occur during switching operations,
particularly during reclosing, can
experience similarly high maximum
transient overvoltages.
EEI’s third and final concern about
the BPA report was that ‘‘inaccuracies
in the monitoring system and in the
waveform calibration [could have
resulted] in unrealistic over-voltage
readings’’ (Tr2. 91). However, there is
no evidence in either BPA’s report or in
OSHA’s rulemaking record that such
inaccuracies existed during the BPA
tests.
For the foregoing reasons, OSHA does
not accept EEI’s criticism of the BPA
report and finds that it provides
substantial evidence of the existence of
maximum transient overvoltages higher
than industry-accepted values.
IEEE Std 516–2009 does not account
for the possibility of circuit-breaker
restrikes. In Section 4.7.4.3, IEEE Std
516–2009 explains its approach for
addressing maximum transient
overvoltages, as follows:
(a) At all voltage levels, it is assumed that
circuit breakers are being used to switch the
subject line while live work is being
performed. This further assumes that the
restrike probability of a circuit breaker is low
and consequently extremely low while a
worker is near the MAD and that it can,
therefore, be ignored in the calculation of T.
If devices other than circuit breakers are
being utilized to switch the subject line while
live work is being performed, then the values
listed in the table may not be valid, and an
engineering evaluation should be performed
to determine T.
(b) At 242 kV, it is assumed that automatic
instantaneous reclosing is disabled. If not,
the values shown in the table may not be
valid, and an engineering evaluation should
be performed to determine T. [Ex. 0532]
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OSHA has serious concerns about the
validity of the assumptions on which
this IEEE standard relies to support its
general application of the industryaccepted values for maximum transient
overvoltages. Indeed, with all the
caveats in these paragraphs of the IEEE
standard, it is clear that even the
drafters of that standard did not believe
in the universal applicability of its key
assumptions. IEEE Std 516–2009
recognizes that switching can be
performed using devices other than
circuit breakers and recommends an
engineering analysis if such devices are
used. The Agency concludes that the
prestrike experience reported by BPA
demonstrates that the occurrence of
prestrikes is likely to be a consequence
of the design of the circuit breaker and
the circuit involved, rather than a low
probability event for each circuit
breaker on every circuit. The BPA report
explained that the occurrence of
prestrikes was influenced heavily by the
magnitude of the trapped charge on the
line and the speed of the initial and
repeated reflected traveling wavefronts
(Ex. 0575.1). Because the cause of
prestrikes and restrikes are the same, the
Agency believes that restrikes are
similarly influenced. In this regard,
prestrikes and restrikes are the same
type of event, with prestrikes occurring
during circuit breaker opening and
restrikes occurring during circuit
breaker closing. Thus, although the
overall probability that circuit breakers
in general will restrike or prestrike may
be low, OSHA concludes that the
probability that a particular circuit
breaker will restrike or prestrike may be
high enough that it cannot be ignored.
Additionally, neither the IEEE
standard nor Dr. Horton explained why
the IEEE committee chose to base
maximum transient overvoltage on the
2-percent statistical switching
overvoltage expected at the worksite,
which is a probability-based assessment,
while ignoring the probability of
restrikes (Ex. 0532).208 After all, if the
probability is low enough, then the
potential for restrikes will not have a
significant effect on the 2-percent
statistical switching overvoltage. On the
other hand, if it is high enough, then the
2-percent statistical switching
overvoltage will increase.
In response to EEI’s recommendation
to permit employers to use industryaccepted values in accordance with
IEEE Std 516–2009, OSHA concludes
208 Section 4.7.4.2 of IEEE Std 516–2009 reads, in
part, ‘‘The line-to-ground maximum anticipated
per-unit TOV (T) for live work is defined as the
ratio of the 2% statistical switching overvoltage
expected at the worksite to the nominal peak lineto-ground voltage of the system.’’
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that this alternative does not adequately
account for higher maximum transient
overvoltages. Section 4.7.4.3b of IEEE
Std 516–2009 indicates that the
industry-accepted values are valid only
when reclosing is blocked at 242
kilovolts (Ex 0532). Although the BPA
testing was performed on a 242-kilovolt
circuit, there is no evidence in the
record indicating that maximum
transient overvoltages higher than the
industry-accepted values are limited
only to this voltage. In addition, the
IEEE standard, in Section E.2 of
Appendix E, notes:
If restriking of the switching device is
included [in the determination of maximum
transient overvoltage], then the resulting
overvoltages are essentially the same as those
of reclosing into a trapped charge. The only
difference is the probability of occurrence.
[Id.]
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Consequently, even if reclosing is
blocked, the maximum transient
overvoltage may still exceed industryaccepted values.
OSHA concludes that it is not in the
interest of worker safety to adopt
minimum approach-distance provisions
based on the conditions expected to be
present in the workplaces of most, but
not all, employers covered by this final
rule. Basing the rule on industryaccepted values of maximum transient
overvoltage, as EEI and other
commenters recommended, would
result in some employees not receiving
adequate protection. In the extreme
case, in which the maximum transient
overvoltage is 3.5 instead of the
industry-accepted value of 3.0, the
electrical component of the minimum
approach distance would sparkover
nearly 50 percent of the time, rather
than 0.1 percent of the time, at the
maximum overvoltage. OSHA designed
the minimum approach-distance
provisions in this final rule to protect
employees from the conditions that are
present in their specific workplaces.
Under the final rule, employers must
select and adhere to minimum approach
distances based on the maximum
transient overvoltages present at their
workplaces or base minimum approach
distances on the highest maximum
transient overvoltage.
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EEI and other commenters noted that
IEEE recently established a working
group to examine maximum transient
overvoltages and recommended that
OSHA rely on industry-accepted values
for these overvoltages until the
committee reports its findings. (See, for
example, Exs. 0545.1, 0548.1; Tr2. 92–
93.) For instance, Dr. Horton, testifying
on behalf of EEI, stated:
In order to address the possibility of higher
surge values, the General Systems
Subcommittee of the IEEE Transmission and
Distribution Committee has recently created
a working group entitled ‘‘Field Measured
Over-Voltages and Their Analysis’’ to
determine if higher surge values actually
exist, and if so, what is their upper limits.
This working group is chaired by myself (Dr.
Randy Horton of Southern Company) and is
co-chaired by Dr. Albert Keri of American
Electric Power. Numerous experts and
utilities from around the world are involved
in this work, and initial findings of the
working group will likely be available in the
next 3 to 4 years. Until such time, it is
recommended that the industry accepted
values (in other words T equal to 3 per unit,
2.4 per unit, and 2.0 per unit, corresponding
to 362 kV and below, 363 kV to 550 kV, and
551 kV to 800 kV respectively) be used as the
maximum per unit transient over-voltage
values. [Tr2. 92–93]
The Agency concludes that it is not
necessary to wait for the findings of the
new IEEE working group before
proceeding with new minimum
approach-distance provisions. The
Agency does not believe that it is
necessary to delay action on minimum
approach distances until the IEEE or any
other standard-setting organization
produces additional information on this
subject. OSHA believes that there is
sufficient information in the record,
described earlier in this discussion of
maximum transient overvoltages, to
form the basis of a final rule on
minimum approach distances that
accurately accounts for the presence,
magnitude, and effect of maximum
transient overvoltages. The Agency
concludes that BPA’s experience proves
the existence of maximum transient
overvoltages higher than the industryaccepted values; and, although the
consensus standards do not fully
account for potentially higher values in
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20433
their minimum approach distances, the
2007 NESC and the 2003 and 2009
editions of IEEE Std 516 recognize the
existence of such overvoltages (Exs.
0041, 0532, 0533, 0575.1).
Consequently, for purposes of Table V–
6, and Table 7 through Table 14 in
Appendix B to subpart V, the Agency is
adopting maximum per-unit transient
overvoltages of 3.5 for systems operating
at 72.6 to 420 kilovolts, 3.0 for systems
operating at 420.1 to 550.0 kilovolts,
and 2.5 for systems operating at 550.1 to
800 kilovolts. These values are the same
values as the highest maximum
transient overvoltages recognized in the
2007 NESC and IEEE Std 516–2009 (Exs.
0532, 0533).
The electrical component of MAD—
calculation methods for voltages up to
72.5 kilovolts. OSHA based the
minimum approach distances in
existing § 1910.269 for voltages up to
72.5 kilovolts on ANSI/IEEE Std 4 (59
FR 4383). Existing § 1910.269 specifies
‘‘avoid contact’’ as the minimum
approach distance for voltages between
51 and 1,000 volts. To make the revised
standards consistent with the 2002
NESC, OSHA proposed in the 2005
proposal to adopt minimum approach
distances of 0.31 meters (1 foot) for
voltages between 301 volts and 750
volts and 0.65 meters (2 feet, 2 inches)
for voltages between 751 volts and 15
kilovolts. The proposal specified ‘‘avoid
contact’’ as the minimum approach
distance for 51 to 300 volts.
Two commenters objected to the
requirement for employees to ‘‘avoid
contact’’ with lines energized at 50 to
300 volts (Exs. 0169, 0171). Mr. Brooke
Stauffer with NECA commented, ‘‘The
‘avoid contact’ requirement on lines
energized at 50 to 300 volts is infeasible
for line construction and maintenance,
because linemen must contact these
energized lines on a routine basis while
doing their work’’ (Ex. 0171). Quanta
Services similarly asserted, ‘‘The ‘avoid
contact’ requirement on lines energized
at 50 to 300 volts presents a problem
because linemen will contact those lines
on a routine basis while doing their
work’’ (Ex. 0169).
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safety rule book and training curriculum in
the industry, including among line
contractors, as well as related retraining of
line workers. The established clearance
distances are well-known to employees in the
transmission and distribution industry, and
changing them for the sake of an additional
inch or two can only lead to confusion, with
no significant safety benefit. As a practical
matter, it is not clear that such a small
change will make a significant difference in
the safety of line workers. [Ex. 0227]
For the sake of an inch or two, OSHA
ought not to change the existing MAD tables.
Such changes could require revising every
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These comments do not indicate how
employees are contacting electric
conductors and other circuit parts
energized up to 300 volts.209 It is well
recognized that these voltages are
potentially lethal. Exhibit 0002 alone
describes at least 25 accidents in which
employees were killed because of
contact with circuit parts energized at
120 volts to ground.210 OSHA believes
that, in the past, the practice was for
power line workers to use leather gloves
rather than rubber insulating gloves to
handle these voltages, and it is possible
that these commenters are
recommending that the standard permit
that practice. However, leather gloves
do not insulate workers from energized
parts (Ex. 0002).211 Perspiration can
saturate these gloves during use, making
them conductive. One of the accidents
in the record involved an employee
handling a 120-volt conductor with
leather gloves (id.). Therefore, the final
rule requires employees to avoid contact
with circuit parts energized at 50 to 300
volts.212 If it is necessary for employees
to handle exposed parts energized at
these voltages, they must do so in
accordance with final
§ 1926.960(c)(1)(iii)(A), (c)(1)(iii)(B), or
(c)(1)(iii)(C); and any insulating
equipment used must meet the electrical
protective equipment requirements in
final § 1926.97.
There were few comments on the
minimum approach distances proposed
in 2005 for voltages of 301 volts to 72.5
kilovolts. Some commenters objected to
the small changes in minimum
approach distances from existing
§ 1910.269 that were specified in the
2005 proposal. (See, for example, Exs.
0227, 0543.1.) EEI maintained that the
safety benefit of slight changes was
outweighed by the practical
implications of implementing revised
minimum approach distances:
For ac and dc line-to-line and line-toground work between 300 V and 5.0 kV,
sufficient test data are not available to
calculate the MAID,[213] which is less than 2
cm or 0.07 ft. For this voltage range, it is
assumed that MAID is 0.02 m or 0.07
ft . . . . [Ex. 0532]
209 In the proposed rule, the lowest voltage in the
avoid-contact range was 51 volts, not 50 volts as
indicated by the two commenters.
210 See the 25 accidents described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=660118&id=817114&id=14307003&id=
14311666&id=982645&id=14327944&id=894584
&id=14351076&id=14525430&id=201360062&id=
601468&id=14251771&id=14251987&id=
14257034&id=14371751&id=14523591&id=
14383376&id=695437&id=514547&id=
170080238&id=14400782&id=14219851&id=
764365&id=14505366&id=778332.
211 See, for example, the two accidents described
at https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=14371751&id=660118.
212 OSHA proposed 51 volts as the low end of the
avoid-contact range. The final rule adopts 50 volts
as the low end for consistency with Table R–6 in
existing § 1910.269 and IEEE Std 516–2009.
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OSHA understands that changing
minimum approach distances, even
slightly, may require employers to
adjust their safety rules and training.
The Agency accounted for the cost of
changing these safety rules and training
because of differences between existing
§ 1910.269 and the final rule, including
the revised minimum approach
distances (see Section VI, Final
Economic Analysis and Regulatory
Flexibility Analysis, later in this
preamble).
Ignoring evidence that small increases
in the electrical component of the
minimum approach distances are
necessary would result in shrinking the
ergonomic component of the minimum
approach distance, thereby making work
less safe for employees than if the
ergonomic component remained
constant. As explained previously,
OSHA designed this final rule to ensure
that the ergonomic component of the
minimum approach distance remains at
least 0.31 meters (1 foot) or 0.61 meters
(2 feet), depending on the voltage.
OSHA proposed a minimum approach
distance of 0.31 meters (1 foot) for
voltages of 301 through 750 volts.
Although there were no comments on
this minimum approach distance, the
Agency is adopting a slightly larger
distance. In Section 4.7.1.1, IEEE Std
516–2009 explained its approach to
setting the electrical component of the
minimum approach distance, as follows:
Using this approach for voltages of 301
to 750 volts, OSHA added the 0.31meter (1-foot) ergonomic component of
the minimum approach distance to the
0.02-meter (0.07-foot) electrical
component, for a total minimum
approach distance of 0.33 meters (1.07
feet) in the final rule.
213 IEEE Std 516–2009 assumes that MAID and
MTID have the same value in this voltage range.
Using this approach, the electrical component of
the minimum approach distance would be the same
in air or along the length of an insulated tool.
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As noted earlier, OSHA based the
methodology for calculating the
electrical component of the minimum
approach distance for voltages from 751
volts to 72.5 kilovolts in the 2005
proposal on IEEE Std 4. Table 6 lists the
critical sparkover distances from that
standard as listed in IEEE Std 516–2009.
TABLE 6—SPARKOVER DISTANCE FOR
ROD-TO-ROD GAP
60 Hz Rod-to-rod
sparkover
(kV peak)
Gap spacing from
IEEE Std 4–1995
(cm)
25 ..................................
36 ..................................
46 ..................................
53 ..................................
60 ..................................
70 ..................................
79 ..................................
86 ..................................
95 ..................................
104 ................................
112 ................................
120 ................................
143 ................................
167 ................................
192 ................................
218 ................................
243 ................................
270 ................................
322 ................................
2
3
4
5
6
8
10
12
14
16
18
20
25
30
35
40
45
50
60
Source: IEEE Std 516–2009 (Ex. 0532).
To use the table to determine the
electrical component of the minimum
approach distance, the employer would
determine the peak phase-to-ground
transient overvoltage and select a gap
from the table that corresponds to that
voltage as a withstand voltage rather
than a critical sparkover voltage. For
voltages between 5 and 72.5 kilovolts,
the process for using Table 6 to
calculate the electrical component of the
minimum approach distance, starting
with the phase-to-phase system voltage,
was described generally as follows in
Draft 9 of the 2009 revision to IEEE Std
516 (Ex. 0524):
1. Divide the phase-to-phase voltage
by the square root of 3 to convert it to
a phase-to-ground voltage.
2. Multiply the phase-to-ground
voltage by the square root of 2 to convert
the rms value of the voltage to the peak
phase-to-ground voltage.
3. Multiply the peak phase-to-ground
voltage by the maximum per-unit
transient overvoltage, which, for this
voltage range, is 3.0, as discussed earlier
in this section of the preamble. This is
the maximum phase-to-ground transient
overvoltage, which corresponds to the
withstand voltage for the relevant
exposure.214
214 The withstand voltage is the voltage at which
sparkover is not likely to occur across a specified
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4. Divide the maximum phase-toground transient overvoltage by 0.85 to
determine the corresponding critical
sparkover voltage. (The critical
sparkover voltage is 3 standard
deviations (or 15 percent) greater than
the withstand voltage.)
5. Determine the electrical component
of the minimum approach distance from
the table through interpolation.215
These steps are illustrated in Table 7.
TABLE 7—CALCULATING THE ELECTRICAL COMPONENT OF MAD 751 V TO 72.5 KV
Maximum system phase-to-phase voltage (kV)
Step
15
1. Divide by √3 ............................................................................................
2. Multiply by √2 ..........................................................................................
3. Multiply by 3.0 .........................................................................................
4. Divide by 0.85 .........................................................................................
5. Interpolate from Table 6 .........................................................................
Electrical component of MAD (cm) .............................................................
36
46
72.5
8.7 ...................
12.2 .................
36.7 .................
43.2 .................
3+(7.2/10)*1 ....
3.72 .................
20.8 .................
29.4 .................
88.2 .................
103.7 ...............
14+(8.7/9)*2 ....
15.93 ...............
26.6 .................
37.6 .................
112.7 ...............
132.6 ...............
20+(12.6/23)*5
22.74 ...............
41.9
59.2
177.6
208.9
35+(16.9/26)*5
38.25
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This method is consistent with the
method OSHA used to develop the
minimum approach distances for
voltages of 751 volts to 72.5 kilovolts in
the 2005 proposal. Although OSHA
received no comments on this approach,
the methodology contained in final IEEE
Std 516–2009 added one additional step
(Ex. 0532). The distances in IEEE Std 4–
1995 result from 60-Hz impulse rod-torod tests. The extra step in IEEE Std
516–2009 divides the phase-to-ground
maximum transient overvoltage by 1.3
to account for the difference between
the strength of an air gap under 60-hertz
voltages and the strength under
transient voltages.216 The IEEE
committee relied on two papers that are
not in the current OSHA record to
develop the 1.3 factor.217
OSHA is not adopting this part of the
method that IEEE Std 516–2009 uses to
calculate the electrical components of
the minimum approach distances for
voltages from 751 volts to 72.5 kilovolts.
First, the Agency does not believe that
there is sufficient information in this
record to support the 1.3 conversion
factor, which was not used in earlier
editions of IEEE Std 516 and was not
used in any version of the NESC
through the 2007 edition.218 Second,
although OSHA raised this issue in its
September 2009 reopening notice, no
commenters voiced support for such a
change in the OSHA rule. Finally, as
previously noted, for voltages of 72.5
kilovolts and lower, IEEE Std 516–2009
assumes that the electrical component
of the minimum approach distance is
the same with tools in the air gap as it
is for air alone. The dielectric strength
of an air gap is less with a tool in the
gap than it is when the gap is air,
however (see, for example, Exs. 0556,
0558). Thus, an increase in the electrical
component of the minimum approach
distance is necessary to account for
tools. OSHA does not believe that a 60hertz-to-transient conversion factor
(which reduces MAD values) is
appropriate when no counterbalancing
distance is added to account for tools in
the air gap. For these reasons, the
Agency is adopting the proposed
methodology for determining the
electrical component of the minimum
approach distance for voltages of 751
volts to 72.5 kilovolts. As noted earlier,
OSHA also is adopting the proposed
ergonomic component for this voltage
range. Thus, the final rule incorporates
minimum approach distances for these
voltages generally as proposed.
However, Table V–5 in the final rule
breaks the proposed voltage range of 751
volts to 15 kilovolts into two ranges—
751 to 5,000 volts and 5.1 kilovolts to
15 kilovolts.
For the reasons described earlier
under the discussion of the 301- to 750volt range, IEEE Std 516–2009 sets the
electrical component of the minimum
approach distance at 0.02 meters for
voltages of 301 to 5,000 volts.219 As can
be seen from Table 6, this is the
sparkover distance for the smallest
transient overvoltage listed in the table.
There is no evidence in the record that
lower voltages will produce larger
sparkover distances. Consequently,
there is no reason to believe that the
electrical component of the minimum
approach distance will be greater for
voltages of 5,000 volts or less. In
addition, rounding the electrical
component of the minimum approach
distance to the nearest 25 millimeters
(1.0 inch) results in a minimum distance
of 25 millimeters. As explained earlier,
OSHA concludes that this value is
reasonable and, therefore, adopts 0.02
meter (1 inch) as the electrical
component of the minimum approach
distance for this voltage range.
The electrical component of MAD—
calculation methods for voltages over
72.5 kilovolts. As noted earlier, OSHA
based its proposed minimum approach
distances on criteria adopted by NESC
Subcommittee 8 in 1993. The NESC
based its criteria, at least in part, on
IEEE Std 516–1987. As noted in
Appendix B to proposed Subpart V,
OSHA used the following equation,
which was based on IEEE Std 516–1987,
to calculate the electrical component of
the minimum approach distance for
voltages of 72.6 to 800 kilovolts in the
proposed rule:
distance. It is the voltage taken at the 3s point
below the sparkover voltage, assuming that the
sparkover curve follows a normal distribution.
215 Draft 9 of IEEE Std 516 used curve-fitted
equations rather than interpolation to determine the
distance. The two methods result in nearly
equivalent distances.
216 A 60-hertz voltage cycles through its
maximum, or peak, voltage 60 times each second,
and the value of the voltage forms a sine wave. A
transient overvoltage does not cycle, but generally
increases quickly as a single pulse.
´
217 These documents are (1) CIGRE/SC 33,
‘‘Phase-to-Phase Insulation Coordination,’’
ELECTRA, no. 64, 1979; and (2) Esmeraldo, P. C. V.,
and Fonseca, C. S., ‘‘Evaluation of the Phase-toPhase Overvoltage Characteristics due to Switching
Surges for Application on Risk of Failure Statistical
Methods in Non- Conventional Power Design,’’
Paper 34.01, 6th ISH, New Orleans, 1989.
218 The 2012 NESC adopts minimum approach
distances from IEEE Std 516–2009, which, as noted,
uses the 1.3 conversion factor.
219 The electrical component of MAD is 0.02
meters (1 inch) for all voltages from 301 volts to 5.0
kilovolts. However, the ergonomic component of
MAD is 0.305 meters (1 foot) for voltages up to 750
volts and 0.61 meters for higher voltages as
explained earlier.
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Where:
D = Electrical component of the minimum
approach distance in air in feet
C = 0.01 to account for correction factors
associated with the variation of gap
sparkover with voltage
a = A factor relating to the saturation of air
at voltages 220 of 345 kilovolts or higher
pu = Maximum anticipated transient
overvoltage, in per unit (p.u.)
Vmax = Maximum rms system line-to-ground
voltage in kilovolts—this value is the
true maximum, that is, the normal
highest voltage for the range (for
example, 10 percent above the nominal
voltage).
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220 This voltage is the maximum transient
overvoltage.
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0.01 for the minimum air-insulation
distance and 0.011 for the minimum
tool-insulation distance. OSHA
concludes that these values of C are
reasonable because they are supported
by scientific evidence (Exs. 0556, 0558)
and because there were no other values
recommended in the rulemaking record
for the proposal. Therefore, these values
are incorporated in Table V–2 in the
final rule.
There is one other minor issue that
requires resolution before the electrical
components of the minimum approach
distances for phase-to-ground exposures
can be calculated—that is, the
determination of the saturation factor, a.
The proposed rule and IEEE Std 516–
1987, which formed the original basis
for the calculation of phase-to-ground
minimum approach distances in
existing § 1910.269, relied on Figure 2
in ‘‘Recommendations for Safety in Live
Line Maintenance’’ to determine the
saturation factor (269-Ex. 60; Ex. 0558).
That figure plotted the saturation factor
against crest voltage. In preparing IEEE
Std 516–2009, the IEEE committee
decided to use equations to represent
the saturation factor rather than reading
it from the figure (Ex. 0532). The
committee used a curve-fitting program
to develop the following equations for
the saturation factor for calculating the
electrical components of the minimum
approach distances for phase-to-ground
exposures: 221
221 These equations calculate the saturation
factor, a, for any exposure for which Equation 1 is
used to calculate the electrical components of the
minimum approach distances. However, as
Phase-to-ground exposures. For
phase-to-ground exposures, rulemaking
participants agreed that the proposal’s
methodology for calculating minimum
approach distances was generally
appropriate unless insulated tools were
present across the air gap. (See, for
example, Exs. 0521, 0527.1, 0529,
0575.1.) For instance, EEI commented,
‘‘The existing MAID formula, based on
rod-to-rod gap data, is acceptable for all
line-to-ground applications [through
800 kilovolts with a maximum per-unit
overvoltage of 2.44 per unit]’’ (Ex.
0527.1).
Therefore, the final rule requires
employers to set minimum approach
distances based on Equation 1 for phaseto-ground exposures at voltages of more
than 72.5 kilovolts. Here is the full
equation contained in Table V–2, with
the part that is equivalent to Equation 1
highlighted:
MAD = 0.3048(C + a)VL-GTA + M
The equation in Table V–2 is identical
to Equation 1 except that it: (1)
Incorporates an altitude correction
factor, A, as described later in this
section of the preamble, (2) converts the
result to meters through multiplication
by 0.3048, and (3) adds the ergonomic
component of MAD, M to the electrical
component of MAD given in Equation 1.
In addition, the table uses slightly
different variable designations: VL-G for
Vmax and T for pu.
As explained earlier in this section of
the preamble, OSHA decided to specify
minimum approach distances that
account for the presence of tools in the
air gap unless the employer can
demonstrate that there is only air
between the employee and the
energized part or between the employee
and ground, as appropriate. (The air gap
would be between the employee and the
energized part if the employee is at
ground potential, or at the potential of
another energized part, or between the
employee and ground if the employee is
at the potential of the energized part
during live-line barehand work.)
Consequently, in the equation for phaseto-phase system voltages of more than
72.5 kilovolts in Table V–2, the term C
must be adjusted depending on whether
the minimum tool-insulation distance or
the minimum air-insulation distance
will be used as the electrical component
of the minimum approach distance.
According to IEEE Std 516–2009, C is
explained later in this section of the preamble, the
committee chose to apply Equation 1 only to phaseto-ground exposures.
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The value for pup was to be used for
pu in Equation (1) for calculating the
phase-to-phase MADs.
Until approximately 2007, the
technical committees responsible for
IEEE Std 516 and the NESC calculated
minimum approach distances based on
these equations. Because OSHA was
using the same methodology, the
Agency relied on the technical
committees’ calculations as they
appeared in IEEE Std 516–2003 and the
2002 NESC and proposed to include
those distances in § 1910.269 and
subpart V.
During the revision cycle for IEEE Std
516–2009, the IEEE technical committee
responsible for revising that standard
identified what, in the committee’s
view, was an error in the calculations of
phase-to-phase minimum approach
distances for nominal voltages 230
kilovolts and higher. At these voltages,
the saturation factor, a, which appears
in Equation (1), varies depending on the
voltage; that is, the value of a increases
with increasing voltage. The NESC
subcommittee calculated the phase-tophase minimum approach distances for
the 1993 NESC using a value for the
saturation factor, a, corresponding to the
maximum phase-to-ground transient
overvoltage, rather than the maximum
phase-to-phase transient overvoltage.224
Because, in its proposal, OSHA
borrowed the minimum approach
distances from IEEE Std 516–2003 and
the 2002 NESC, the Agency twice
solicited comments on whether changes
to its rule were necessary in light of the
222 Through an apparent oversight, the IEEE
equations for a fail to cover 635.0 kilovolts.
223 The quality of the graph is poor, and the
underlying data is no longer available (Ex. 0532).
224 ANSI/IEEE Std 516–1987 did not contain
distances for phase-to-phase exposures. The NESC
subcommittee derived them by applying the IEEE
equation, Equation (1), to the phase-to-phase
temporary overvoltages calculated using Equation
(2).
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ER11AP14.005
transient overvoltages (VPeak) as high as
1,600 kilovolts.
Phase-to-phase exposures. For phaseto-phase exposures, OSHA based the
proposal on the 2002 NESC approach,
which used the maximum phase-tophase transient overvoltage in Equation
1 for calculating the electrical
components of minimum approach
distances for phase-to-phase exposures.
As noted in Appendix B to proposed
Subpart V, OSHA used the following
equation to determine the phase-tophase maximum transient overvoltage
based on a system’s per-unit nominal
voltage phase-to-ground crest:
ER11AP14.004
exposures, except for the 1,600-kilovolt
limitation for the last voltage range. As
explained later in this section of the
preamble, the Agency concluded that
extrapolating the saturation factor
beyond the 1,600-kilovolt maximum
switching impulse used during the
experimental testing used to support the
IEEE method is reasonable and will
better protect employees than
alternative approaches. For phase-toground exposures, this limit would have
no practical effect as the Agency
anticipates that few, if any, systems will
have maximum phase-to-ground
Where:
pup = p.u. phase-to-phase maximum transient
overvoltage, and
pug = p.u. phase-to-ground maximum
transient overvoltage.
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OSHA concludes that adopting IEEE’s
method of calculating the saturation
factor is reasonable because that method
will lead to more accurate and
consistent determinations of minimum
approach distances for phase-to-ground
exposures on system voltages of more
than 72.5 kilovolts than approximating
the saturation factor by reading it
directly from the graph, as was done to
calculate the minimum approach
distances in existing § 1910.269.223
Consequently, the Agency is adopting
these equations for calculating the
saturation factor in Table V–2 in the
final rule for phase-to-ground
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errors identified by the IEEE committee
(73 FR 62942, 74 FR 46958).
The consensus among rulemaking
participants was that the proposed
rule’s minimum approach distances for
phase-to-phase exposures at maximum
transient overvoltages exceeding
approximately 630 kilovolts involved a
mathematical error. (See, for example,
Exs. 0521, 0524, 0526.1, 0528, 548.1;
Tr2. 122–123, 139.) Draft 9 of the 2009
revision of IEEE Std 516 derived
formulas for the saturation factor, a,
using a curve-fitting program (Ex. 0524).
When maximum phase-to-phase
transient overvoltages are less than 630
kilovolts, a is 0.0, and the mathematical
error is not present (id.). For higher
maximum transient overvoltages, a is a
function of the peak voltage, which is
higher for phase-to-phase exposures
than it is for phase-to-ground exposures
(id.)
Because the proposed rule used an
approach for calculating phase-to-phase
minimum approach distances that
commenters generally agreed was in
error, OSHA decided to make changes
in this final rule to account for that
mistake.
To determine the increased risk to
employees, OSHA compared the
probability of sparkover for the
electrical component of the largest
proposed minimum approach distance
with the probability of sparkover for the
electrical component of the corrected
minimum approach distance.225 For
systems operating at 800 kilovolts, the
probability of sparkover with the
maximum phase-to-phase transient
overvoltage at the corrected electrical
component of the minimum approach
distance is approximately 1 in 1,000.
The probability of sparkover at the
proposed electrical component of the
minimum approach distance is 64 in
100. Clearly, the proposed minimum
approach distance poses significant risk
to employees when the phase-to-phase
transient overvoltage is at its maximum.
Because, for systems operating at 800
kilovolts, the minimum approach
distance in the existing standard is the
same as the distance in the proposed
rule, the existing standard also poses a
substantial risk to employees.
OSHA calculated the probabilities of
sparkover at the proposed electrical
component of the minimum approach
distance and the corrected minimum
approach distance in the following
225 The corrected minimum approach distance is
the minimum approach distance calculated with an
extrapolated saturation factor for the maximum
phase-to-phase transient overvoltage in place of the
maximum phase-to-ground transient overvoltage.
This is the method used in IEEE Std 516 Draft 9
(Ex. 0524).
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manner. The minimum approach
distance proposed in Table V–2 for this
exposure was 7.91 meters, and the
electrical component of this distance
was 7.60 meters (7.91 meters ¥ 0.31
meters). The phase-to-phase maximum
transient overvoltage at 800 kilovolts is
2,352 kilovolts.226 Draft 9 of the 2009
revision of IEEE Std 516 derived
formulas for the saturation factor, a,
using a curve-fitting program. Equation
59 in that draft standard provided the
following equation for a for maximum
transient overvoltages of more than
1,485 kilovolts:
a = (TOV ¥ 1,485) × 0.00000491 +
0.0055704,
where TOV is the maximum transient
overvoltage (Ex. 0524).
This equation extrapolates a beyond
the 1,600-kilovolt upper limit on
available rod-gap test data. Using this
equation to determine a and using that
value in Equation 1, the withstand
voltage corresponding to 7.60 meters is
1,966 kilovolts. The critical sparkover
voltage for a 7.60-meter gap is 1,966 ÷
0.85, or 2,312, kilovolts. (See Step 4 in
the explanation of how to use Table 6
to determine the electrical component of
clearance earlier in this section of the
preamble.) The probability of sparkover
for this distance at the maximum
transient overvoltage of 2,352 kilovolts
is 64 percent.227 This percentage means
that the electrical component of the
proposed minimum approach distance
at 800 kilovolts has a probability of 64
percent of sparking over at the industryaccepted maximum per-unit transient
overvoltage of 2.0.
There were three basic methods
submitted to the record for calculating
minimum approach distances for phaseto-phase exposures. The first method
was the one OSHA used in developing
the proposed rule. As described earlier
in this section of the preamble, that
226 Using Equation 2, the phase-to-phase
maximum per-unit transient overvoltage is 2.0 +
1.6, or 3.6, times the peak phase-to-ground voltage.
The peak phase-to-ground voltage is the maximum
system phase-to-phase voltage times √2 divided by
√3. Thus, the maximum transient overvoltage for a
phase-to-phase exposure for a maximum system
voltage of 800 kilovolts (the highest system voltage)
is 3.6 × 800 × √2 ÷ √3, or 2,352, kilovolts.
227 The probability of sparkover is determined by
normalizing the mean (average) sparkover voltage
and the standard deviation and looking up those
two normalized parameters in standard distribution
tables. The critical sparkover voltage (that is, the
mean voltage that will spark over) is 2,312 kilovolts.
The standard deviation is 5 percent of this value,
or 115.6 kilovolts. The maximum transient
overvoltage corresponding to the industry-accepted
value of 2.0 per unit at 800 kilovolts is 2,352
kilovolts, or 0.346 standard deviations above the
mean voltage at sparkover. The probability of
sparkover can be determined from normal
distribution tables for a Z of 0.346.
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method used Equation (1) and Equation
(2) to determine the minimum approach
distance, but without adjusting the
saturation factor, a, in Equation (1) to
account for the increase between the
phase-to-ground and phase-to-phase
maximum transient overvoltage. For the
reasons already explained, OSHA
concludes that this method is invalid
and would expose employees to an
unreasonable increase in risk for phaseto-phase exposures at maximum
transient overvoltages higher than 630
kilovolts. Consequently, the Agency
decided against adopting this method in
the final rule.
The second method, adopted by IEEE
Std 516–2009, uses equations based on
the paper by Vaisman,228 and two
papers by Gallet,229 to determine
minimum approach distances (Ex.
0532). OSHA refers to this method as
the ‘‘IEEE method’’ in the following
discussion.
The formula used in IEEE Std 516–
2009 for calculating phase-to-phase
minimum approach distances for
voltages of 72.6 kilovolts and higher is
derived from testing that replicates line
configurations rather than live-line
work. Accordingly, the underlying
formula in IEEE Std 516–2009 originally
was intended for determining
appropriate conductor spacing rather
than for determining minimum
approach distances appropriate for
employees performing live-line work.
To account for the presence of an
employee working in an aerial lift
bucket within the air gap between the
two phase conductors, the IEEE
committee incorporated the concept of a
floating electrode in the air gap. The
committee’s approach to determining
the electrical component of the
minimum approach distance can be
summarized as follows:
1. Start with a formula to calculate the
critical sparkover voltage for the
distance between two conductors.
2. Modify the formula to account for
a 3.3-meter floating electrode
representing an employee working
within an aerial lift bucket between the
phase conductors.
3. Modify the formula to convert the
critical sparkover voltage to a withstand
voltage.
228 Vaisman,
op cit.
G., Leroy, G., Lacey, R., and Kromer, I.,
‘‘General expression for positive switching impulse
strength valid up to extra line air gaps,’’ IEEE
Transaction on Power Apparatus and Systems, vol.
PAS–94, pp. 1989–1993, Nov./Dec. 1975 (Ex. 0560);
and Gallet, G., Hutzler, B., and Riu, J–P., ‘‘Analysis
of the switching impulse strength of phase-to-phase
air gaps,’’ IEEE Transactions on Power Delivery, vol.
PAS–97, no. 2, Mar./Apr. 1978 (Ex. 0553).
229 Gallet,
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4. Determine the maximum transient
overvoltage on the line, and substitute
that value for the withstand voltage.
5. Rearrange the equation to solve for
distance.
In more technical detail, this
approach is described as follows:
1. The equation for calculating the
critical sparkover voltage for a given
distance between two conductors
includes a gap factor, k. This factor
depends on several variables:
alpha = the proportion of the negative
switching impulse voltage to the
total phase-to-phase impulse
voltage,
Ddesign L-L = the design phase-to-phase
clearance, and
H = the average height of the phase
above the ground.
Table 8 shows the values
recommended by IEEE Std 516–2009 for
these variables and the resultant gap
factors.
TABLE 8—IEEE STD 516–2009 GAP FACTORS (k)
Phase-to-phase voltage
alpha
≤ 242 kV ..............................................................................................................
> 242 kV ..............................................................................................................
IEEE Std 516–2009 uses the following
equation to calculate the critical
sparkover voltage for the designed gap
between two phase conductors:
Where:
V50 = the critical sparkover voltage in
kilovolts,
k = the gap factor from Table 8, and
Dl-l = the sparkover distance in meters.
2. When an employee performs liveline barehand work, the employee
typically is positioned between two or
more phase conductors. The employee
could be working, for example, from an
aerial lift platform or a conductor cart.
These devices and the worker are both
0.33
0.41
L-L/H
k
0.8
0.8
1.451
1.530
conductive. The presence of a
conductive object in the air gap between
the two electrodes (which, in this case,
are the two conductors) reduces its
dielectric strength. IEEE Std 516–2009
introduces a constant, KF, to account for
the presence of the employee and other
conductive objects in the air gap. In that
consensus standard, KF equals 0.9 to
accommodate a 3.3-meter conductive
object in the air gap. This value is
equivalent to a 10-percent reduction in
the dielectric strength of the gap.
With this factor included, the
equation for the critical sparkover
voltage is:
3. IEEE sets the withstand voltage at
a level that is 3s lower than the critical
sparkover voltage, as indicated in the
following equation:
VW = (1¥3s)V50
TL-G = the phase-to-ground maximum
transient overvoltage in per unit.
equations for distance, IEEE Std 516–
2009 uses the following equations to
calculate the minimum air-insulation
distance:
5. Substituting the values of the
various constants and solving these
Where:
VW = the withstand voltage,
V50 = the critical sparkover voltage, and
s = 5 percent for a normal distribution.
4. To solve for the electrical
component of the clearance, the
maximum transient overvoltage is
substituted for the withstand voltage.
The IEEE committee used the following
equation to calculate the maximum
transient overvoltage on the line:
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Where:
TL-L = the phase-to-phase maximum transient
overvoltage in per unit, and
Ddesign
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Where:
DL-L = the minimum air-insulation distance
(the minimum distance needed to
prevent sparkover with air alone as the
insulating medium),
TL-G = the phase-to-ground maximum
transient overvoltage in per unit, and
VL-L = the rms phase-to-phase system voltage.
Testifying on behalf of EEI, Dr. Horton
explained the IEEE method as follows:
is well recognized that the dielectric
strength of a given electrode geometry is
different for line-to-ground surges than
for line-to-line surges. A phase-to-phase
surge between two phases is the voltage
difference between the phase-to-ground
surges which may be of opposite
polarity and displaced in time, (and
many times are) whereas a maximum
phase-to-ground surge is considered
uni-polar.
*
*
*
*
*
[The surges from the two phases] are
displaced by some amount of time. . . .
The resulting line-to-line surge . . . will
stress a given air gap geometry differently
than either of the line-to-ground surges that
the resulting waveform is comprised of.
Unlike line-to-ground insulation
characteristics of a given electrode geometry,
which depend primarily on the gap spacing,
line-to-line insulation characteristics . . . are
more complex because one of the surges has
a positive polarity with respect to ground
while the other has a negative polarity with
respect to ground.
The resulting insulation strength is a
function of alpha, which again, is the ratio
of the negative surge to the sum of the
negative and positive surge.
The IEEE recently tried to address this
limitation [in IEEE Std 516–2009] by
developing a method based on a modified
version of the Gallet equation. The upper
voltage limit of the resulting equation is 3500
kV peak or air gap distances of up to 15
meters. This limitation is well within the
typical range of live-line working scenarios
in the United States.
Historically, IEEE Standard 516 has used
rod-to-rod electrode geometry data for
determining line-to-ground MAID. One
reason for this is that the test data that the
method is based on represents a rod-to-rod
electrode configuration.
In addition, the line-to ground [testing] that
was performed showed that the rod-to-rod
results were in the middle range for a wide
range of conductor configurations. The rodto-rod data presented neither the worst case
nor the best. Thus, it was chosen as a
reasonable representation of all the possible
gap configurations to which a line worker
might be exposed while performing tasks,
which are characterized as line-to-ground.
When considering line-to-line minimum
air insulation distances, a rod-to-rod gap may
not be the most appropriate. Typically, the
worker will bond onto one phase and will
not need to bridge the gap to the other phase.
Since the shape of the adjacent electrode
remains unchanged during the task, (in other
words it remains a conductor) the resulting
air gap geometry more closely resembles that
of a conductor-to-conductor. The effect of the
change in geometry of the phase to which the
worker is bonded is dealt with in the new
IEEE method by introducing an additional
factor that accounts for the effect of large
conductive objects floating in the air gap.
[Tr2. 83–86]
No rulemaking participant
recommended that OSHA adopt the
IEEE method for calculating minimum
air-insulation distances for phase-tophase exposures at more than 72.5
kilovolts. In addition, the Agency has
several concerns with the approach
taken in that consensus standard. First,
the IEEE method relies on test data for
an electrode configuration that is not
comparable to the rod-to-rod gap used
for phase-to-ground exposures on which
OSHA based the minimum approach
distances in existing § 1910.269.
Second, the choices for some of the
parameters used in the equations for the
electrical component of the minimum
approach distance appear to be
arbitrary. Third, the IEEE method is
based on papers that explore the
dielectric strength of electric power
lines rather than the dielectric strength
of circuit parts configured as they would
be when employees are performing liveline barehand work.
(1) Conductor-to-conductor-based
method does not accurately model
employee exposure. OSHA considered
the evidence in the record and
concludes that the IEEE method, which
is based on testing on conductor-toconductor electrodes, does not
accurately model employee exposure.
As noted by Dr. Horton, the approach
taken by existing § 1910.269 and earlier
editions of IEEE Std 516 based the
calculation of minimum air-insulation
distances for both phase-to-ground and
phase-to-phase exposures on phase-toground testing of rod-to-rod electrodes
(Tr2. 85).230 By adopting the approach
taken in IEEE Std 516–1987 in
promulgating existing § 1910.269,
OSHA deemed it reasonable to rely on
rod-to-rod gap data (59 FR 4383–4384).
The record in this rulemaking contains
reports of tests on a variety of electrode
configurations, showing clearly that the
dielectric strength of air varies with the
configuration (269-Ex. 60; Exs. 0553,
0554). In reviewing the record, OSHA
has again concluded that phase-toground rod-to-rod gap test data forms a
reasonable basis for the determination of
minimum approach distances because it
falls in the middle range of various
electrode configurations (that is, it is
neither the best case nor the worst). In
addition, OSHA believes that employees
performing work on energized lines are
rarely exposed to the worst-case
configuration, rod-to-plane electrodes,
or to the best-case configuration, sphereto-sphere electrodes. Thus, an exposure
representing the middle range of various
electrode configurations is reasonable
for a model based on phase-to-ground
testing.
A paper by Gallet 231 reports on a
variety of phase-to-phase gap factors,
including supported busbars and
asymmetrical geometries, as shown in
the following table (Ex. 0553):
Electrode geometry
alpha = 0.5
Rings or large, smooth electrodes ..........................................................................................................
Crossed conductors .................................................................................................................................
Rod-rod or conductor-conductor ..............................................................................................................
Supported busbars ..................................................................................................................................
Asymmetrical geometries ........................................................................................................................
1.80
1.65
1.62
1.50
1.45
alpha = 0.33
1.70
1.53
1.52
1.40
1.36
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Table reprinted with permission from the Institute for Electrical and Electronics Engineers (IEEE). OSHA revised the table from IEEE’s original.
Although the performance during
phase-to-phase tests are the same for
rod-to-rod and conductor-to-conductor
electrodes, OSHA concludes that phase-
to-phase exposures are more likely to
correspond to asymmetrical geometries,
which, as can be seen from the table in
the Gallet paper, have a lower dielectric
strength than rod-to-rod or conductor-
230 Typical configurations include rod-rod, rodplane, and conductor-plane. The terminology refers
to the configuration of the two electrodes. For
example, in a rod-plane configuration, one of the
electrodes is a rod perpendicular to an electrode in
the shape of a plane.
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231 Gallet,
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to-conductor electrodes.232 Employees
performing live-line barehand work face
a wide variety of exposure conditions
reflecting a number of different
electrode configurations. Several of
these electrode configurations are not
equivalent to conductor-to-conductor
electrodes. Employees working on
energized supported busbars could
experience phase-to-phase exposures.
Additionally, during live-line barehand
work on energized conductors,
employees are working on the
conductors, and the installation may be
configured differently when maintained
or installed. For example, a damaged
portion of a bundled conductor may
protrude from the bundle, or an
employee may be holding an armor rod
perpendicular to the conductor. The
equipment used to position the
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232 Dielectric strength is proportional to the gap
factor. Thus, a smaller gap factor yields a lower
dielectric strength.
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employee also can affect the shape of
one of the electrodes. The Agency
believes that these examples may more
closely resemble asymmetrical
geometries. Consequently, the gap factor
for those electrode configurations, as
shown in the table, would be lower than
the gap factor used in IEEE Std 516–
2009. The IEEE standard reduced the
gap factor by accounting for a
conductive object in the gap. However,
the Agency believes that such a
reduction also would be necessary when
another conductive object is in the air
gap while an employee is working on an
energized conductor, which could occur
as equipment is transferred to the
employee or if a second worker is in the
air gap. Thus, OSHA concludes that a
model based on phase-to-phase testing
should be based on asymmetrical
electrode geometries and that the IEEE
committee’s choice of a conductor-toconductor gap is not appropriate.
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20441
(2) The values of some of the
parameters used in the IEEE method
appear to be arbitrary. The ratio of the
negative switching impulse voltage to
the total phase-to-phase impulse voltage
is designated as alpha. Dr. Horton
described this parameter, and its
importance, as follows:
A phase-to-phase surge between two
phases is the voltage difference between the
phase-to-ground surges which may be of
opposite polarity and displaced in time, (and
many times are) whereas a maximum phaseto-ground surge is considered uni-polar.
[Figure 5] shows how two separate phaseto-ground surges combine to form a line-toline surge. . . .
[W]e have one [transient] for phase 1 and
we have . . . one for phase 2, and . . . they
are displaced by some amount of time. The
resulting transient overvoltage or surge that
would be across the air gap, which would be
the line-to-line air gap, would be . . . a
combination of the [two] curve[s]. [Tr2. 83–
84]
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The IEEEcommittee used an alpha of
0.33 for system voltages up to 242
kilovolts. However, the committee used
a value of 0.41 for higher system
voltages. It described the rationale for
this latter decision with a quote from
the Vaisman paper:
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In [extra-high voltage] systems, where there
is efficient overvoltage control and hence the
overvoltage factor a tends to lie in the range
of 0.41 to 0.50, the ratio between the line-toline (D1) and the line-to-ground (D) clearance
equal to 2.0 is the one which provides a more
233 Figure 5, which is a copy of Figure 4 from Ex.
0545.1, was included in the presentation by Dr.
Horton at the October 28, 2009, public hearing.
(See, also, Ex. 0567.) EEI identified the source of
this figure as EPRI Transmission Line Reference
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balanced distribution of flashovers between
the two gaps. [Ex. 0532]
OSHA has two concerns about this
choice. First, the paper does not
indicate that an alpha of 0.41 is the
smallest expected for these systems. A
smaller value of alpha will produce a
smaller value for the gap factor, k, and,
consequently, a larger electrical
component of the minimum approach
distance.234 Second, it is not clear why
efficient overvoltage control has any
effect on alpha. Overvoltage control
Book: 115–345-kV Compact Line Design, 2007 (Blue
Book).
234 In the IEEE method, the critical sparkover
voltage, V50, is directly proportional to k, and the
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limits the maximum transient
overvoltage on each individual phase,
but it does not necessarily limit the
delay between the peak transient
overvoltage on each phase, which
appears as DTcr in Figure 5. The
Vaisman paper also explored the effect
of DTcr, which is not accounted for in
the IEEE method:
In other tests, where only the negative
wave was displaced, the observed reductions
were:
minimum air-insulation distance (the electrical
component of the minimum approach distance) is
inversely proportional to V50. Thus, the electrical
component of the minimum approach distance is
inversely proportional to k.
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20443
TABLE 2—REDUCTION IN [V50] WHEN DISPLACING THE NEGATIVE WAVE
[alpha]
Desired
0.33
0.50
0.33
0.50
......................................................................................................................
......................................................................................................................
......................................................................................................................
......................................................................................................................
Nevertheless, under these conditions,
besides the shift between impulses, there was
also a decrease of [alpha].
From all the results a maximum reduction
of 8.7% in the value of U50 can be observed
when the positive and negative components
of phase-to-phase overvoltage are not
synchronized [Ex. 0555].
0.28
0.43
0.22
0.36
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From Figure 5, it is clear that the
maximum overvoltage occurs when the
positive and negative transient waves
are synchronized, that is, when DTcr =
0. In addition, it is clear from the BPA
report that the poles of a circuit breaker
do not trip simultaneously (Ex. 0575.1).
In addition, circuit characteristics also
may contribute to the size of DTcr. The
DTcr range shown in the Vaisman paper
does not seem unreasonable. Thus, from
this paper, on which the IEEE
committee relied, it appears that the
maximum phase-to-phase transient
overvoltage should be calculated, as
shown by Table 2 in the Vaisman paper,
by using an alpha of 0.50 and reducing
the critical sparkover voltage by 8.7
percent. In this case, the peak
overvoltage on each phase has the same
value, which seems reasonable if the
phases are identical in most respects,
but displaced by 2 milliseconds, which,
based on the BPA report, also seems
reasonable.
(3) The IEEE method is based on
papers on the design of lines rather than
employee safety during maintenance.
Finally, OSHA has a concern that the
IEEE method is based almost
exclusively on papers that explore the
dielectric strength of lines. Employees
perform work on energized lines and
equipment. In addition, the lines on
which employees work during
maintenance and repair may not be in
the same condition as the lines were
when they were first installed. The
Agency believes that it is appropriate to
base minimum approach distances for
workers on papers and scientific data
derived from actual working conditions.
The Agency agrees with Dr. Horton
and EEI that phase-to-phase
overvoltages are more complicated than
phase-to-ground overvoltages. However,
the Gallet formula on which the IEEE
method is based models phase-toground, as well as phase-to-phase,
critical sparkover voltages. In addition,
the IEEE committee chose not to use it
for phase-to-ground exposures,
presumably because the papers
supporting the method for phase-toground exposures examined the safety
of employees performing live-line
maintenance.235 OSHA believes that
these papers support the method used
in the final rule to calculate minimum
approach distances for phase-to-phase
exposures, as well as phase-to-ground
exposures. Therefore, for all the
foregoing reasons, OSHA concludes that
the IEEE approach does not reasonably
represent the range of overvoltages or
the dielectric strength of air gaps that a
worker will encounter during phase-tophase exposures.
The third method, described in Drafts
9 and 10 of IEEE Std 516 and
incorporated in this final rule, uses
Equation (3) 236 to determine the
maximum per-unit transient
overvoltage, calculates the saturation
factor, a, based on the maximum phaseto-phase transient overvoltage, and uses
Equation (1) 237 to determine the
minimum approach distance (Exs. 0524,
0525). The calculation of the saturation
factor uses a curve-fitted equation,
235 IEEE Std 516–2009 listed three papers that
supported the method used for phase-to-ground
exposures:
Elek, A., and Simpson, J. W., ‘‘Safe clearance and
protection against shocks during live-line work,’’
AIEE Transaction on Power Apparatus and
Systems, vol. 80, pt. III, pp. 897–902, Feb. 1962.
IEEE Committee Report, ‘‘Live-line maintenance
methods,’’ IEEE Transactions on Power Apparatus
and Systems, vol. PAS–92, pp. 1642–1648, Sept./
Oct. 1973.
IEEE Committee Report, ‘‘Recommendations for
safety in live-line maintenance,’’ IEEE Transactions
on Power Apparatus and Systems, vol. PAS–87, no.
2, pp. 346–352, Feb. 1968.
All three of these papers examined minimum
approach distances for live-line work (Ex. 0532).
236 T
L-L = 1.35TL-G + 0.45. OSHA is adopting this
equation in Table V–2. Drafts 9 and 10 of IEEE Std
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DTcr
(ms)
[alpha]
Obtained
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(%)
1
1
2
2
1.5
3.1
4.0
8.7
which extrapolated the value for that
factor beyond the 1,600-kilovolt
limitation on the test data noted earlier.
OSHA refers to this method as the
‘‘extrapolation method’’ in the following
discussion. In comments responding to
the 2008 reopening notice, Mr. Brian
Erga with ESCI supported the adoption
of this method because it corrects the
calculation error present in the 2003
edition of IEEE Std 516 (Ex. 0521).
Other rulemaking participants
objected to the extrapolation of the
saturation factor. (See, for example, Exs.
0545.1, 0548.1; Tr2. 77–79.) These
rulemaking participants maintained that
there was no test data to support
extrapolating this factor and argued that
other methods of estimating the
dielectric strength of air demonstrated
that extrapolating the saturation factor
would result in minimum approach
distances that are ‘‘dangerously
inaccurate’’ (Ex. 0548.1). The Southern
Company explained its objections as
follows:
[T]here are at least two methods of
estimating the dielectric strength of air gaps
that show that extrapolating the saturation
factor, ‘‘a’’, beyond the test data [reference
omitted] for which it was based is not valid.
A comparison of the MAID values computed
using the [extrapolation] formula and those
of Gallet and CRIEPI [238] [references omitted]
show that extrapolating test points beyond
the 1650 kV range is dangerously inaccurate.
[Id.]
The Southern Company described how
it ‘‘manipulated’’ the formulas and
plotted the results, comparing the
extrapolation method with the other two
methods (the Gallet and CRIEPI
formulas), as shown in Figure 6.
516 and final IEEE Std 516 adopt this equation for
calculating the phase-to-phase maximum per-unit
transient overvoltage (Exs. 0524, 0525, and 0532),
and there is no evidence in the record to indicate
that it does not accurately represent the phase-tophase maximum per-unit transient overvoltage.
237 D = (C + a) × pu × V
max.
238 Central Research Institute of Electric Power
Industry.
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Southern Company included a second
figure (not shown here) consisting of the
area beyond 1,600 kilovolts, where test
data is unavailable to support either
Equation (1) or the determination of the
saturation factor, a. The commenter
concluded:
[These figures] show that three methods
agree rather closely for transient overvoltages
less than 1600 kV (the limitation of the
[Drafts 9 and 10] IEEE method). However, at
approximately 1800 kV, the results found
using the Gallet and CRIEPI formulas diverge
significantly from the [extrapolation] method.
The reason for this is primarily due to the
fact that the Gallet and CRIEPI formulae are
based on test data in this voltage range,
whereas, the [extrapolation] formula is not.
[Id.]
OSHA notes that there is a similar
divergence between these formulas at
voltages from 600 to 750 kilovolts. The
following table shows minimum airinsulation distances for two voltages 239
using the Equation (1) extrapolation
method and Southern Company’s
modified Gallet formula:
Voltage
Equation (1)
based on
extrapolation
method 1
Modified gallet
formula
592.8 kV .....................................................................................................................
2149.0 kV ...................................................................................................................
1.28 meters ........
9.23 meters ........
1.50 meters ........
10.68 meters ......
17
16
on IEEE Standard 516 Draft 9 (Ex. 0524).
This table shows a substantial
difference between the Southern
Company’s modified Gallet formula and
the extrapolation method at voltages
where test data exist. Southern
Company’s modified Gallet formula
produces minimum approach distances
that are much higher at voltage levels
where test data exist than they are
where test data do not exist. Because the
modified Gallet formula does not
accurately produce minimum approach
distances where test data exists, there is
no reason to believe that it will
accurately calculate minimum approach
distances where there is no test data.
Therefore, OSHA concludes that it
cannot rely on the Southern Company’s
analysis to show that the extrapolation
method does not provide adequate
employee protection.240 The results of
this comparison are not surprising. The
curves representing these formulas have
slightly different shapes. In comparison
to Equation (1), in which the saturation
factor increases nearly linearly before
and after extrapolation, the Gallet
formula results in a small increase in
the saturation factor at lower voltages,
but a large increase at higher voltages.
Thus, despite the similarity in
appearance between the two equations,
OSHA concludes that, compared to the
extrapolation method, the modified
Gallet formula does not equally
represent the strength of the air gap.
Further exploration of the modified
Gallet and CRIEPI formulas sheds
additional light on this issue. The Gallet
formula uses a gap factor as one
parameter. Southern Company used a
gap factor of 1.3 in its comparison.
Although the comment stated that
Southern Company based the gap factor
on rod-to-rod electrode configurations,
239 OSHA chose 592.8 and 2,149 kilovolts (which
correspond to systems of 161 kilovolts at 3.0 perunit maximum transient overvoltage and 800
kilovolts at 2.1 per-unit maximum transient
overvoltage) because these values generally
represent the low and high end of the voltage range
covered by Figure 6. In addition, there is rod-gap
test data supporting the current method at 592.8
kilovolts, but not at 2,149 kilovolts.
240 The Agency did not compare the modified
CRIEPI formula as there is no evidence in the record
to suggest that OSHA base the final rule on that
formula.
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1 Based
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
there is no record support for this value.
The lowest value for the gap factor
provided in the Gallet paper was 1.36
(Ex. 0553). Had Southern Company used
a gap factor of 1.33 instead,241 the
differences between the equations
would be generally smaller, and the
high-voltage ‘‘difference’’ noted by
Southern Company would not be
apparent until approximately 2,100
kilovolts. At system voltages higher than
242 kilovolts, IEEE Std 516–2009 uses a
gap factor equivalent to 1.377, which
results in smaller rather than larger
minimum air-insulation distances at
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241 With no record support for a gap factor of 1.3,
it appears that Southern Company chose the gap
factor arbitrarily. In this example, OSHA has chosen
an equally arbitrary gap factor simply to show how
the curves can be manipulated.
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voltages between approximately 800
and 2,200 kilovolts (Ex. 0532).
Therefore, the Agency is rejecting
Southern Company’s argument that the
modified Gallet and CREIPI formulas
show that the extrapolation method is
not sufficiently protective.
The concern about the lack of test
data appears to be unfounded, at least
for the range of overvoltages addressed
by the final rule. The largest overvoltage
addressed by the final rule is
approximately 2,500 kilovolts, which
corresponds to an 800-kilovolt system
with a phase-to-ground maximum perunit transient overvoltage of 2.5 pu. The
test data for rod-to-rod gaps extends to
1,600 kilovolts. Thus, the data cover
about two thirds of the voltage range
covered by the final rule, and the test
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20445
data provide substantial support for
maximum transient overvoltages of
1,600 kilovolts (which corresponds to
an 800-kilovolt system with a 1.5 perunit maximum transient overvoltage)
regardless of whether the exposure is
phase-to-phase or phase-to-ground. In
addition, the saturation factor varies
almost linearly with voltage, as can be
seen from the table and graphs of
voltage vs. saturation factor in the IEEE
reports on which Equation (1) is based
(Exs. 0556, 0558). Figure 7 reproduces
the relevant graphs in those papers.242
Thus, an extrapolation of the saturation
factor likely will produce reasonable
results.
BILLING CODE 4510–26–P
242 This graph is Figure 1 in Ex. 0556 and Figure
2 in Ex. 0558.
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BILLING CODE 4510–26–C
In addition, as noted earlier, the
Gallet and CRIEPI formulas, the other
two formulas described by Southern
Company for determining sparkover
voltages, have a similar shape. (See
Figure 6.) The extrapolation method
might not be as conservative at the
highest voltages as the Gallet and
CRIEPI formulas. However, because the
modified Gallet and CREIPI formulas
rely on a gap factor that is unsupported
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on the record, and because the gap
factor adopted in IEEE Std 516–2009
yields minimum approach distances
that are less conservative than the
extrapolation method, the Agency
believes that the extrapolation method
will provide adequate protection for
workers. For these reasons, OSHA
concludes that it is reasonable to
extrapolate the test data to determine
minimum approach distances.
Consequently, the final rule adopts the
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extrapolation method of determining
minimum approach distances by
providing equations for calculating the
saturation factor, a, as described in the
following paragraphs.
Drafts 9 and 10 of the 2009 revision
of IEEE Std 516, as well as the approved
edition of that standard, provided linear
equations for the saturation factor.
These equations varied depending on
the voltage range (Exs. 0524, 0525,
0532). IEEE Std 516–2009 limits the
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equation for the highest range to
transient overvoltages of 1,600 kilovolts
(Ex. 0532).243 Drafts 9 and 10 of the
2009 revision of that IEEE standard
extrapolated the saturation factor by
applying the equation for the highest
voltage range without limit (Exs. 0524,
0525). OSHA notes that Drafts 9 and 10
of IEEE Std 516 used slightly different
equations for the calculation of the
saturation factor than does IEEE Std
516–2009 (Exs. 0524, 0525, 0532). The
Agency compared the results of the two
sets of equations with the data from the
original IEEE reports on which Equation
(1) is based and determined that the
equations from IEEE Std 516–2009 fit
the data precisely. However, IEEE Std
516–2009 notes:
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[T]here is a different value of the ‘‘a’’
[saturation] factor for same voltage used to
calculate MAID and MTID. To avoid having
values of the ‘‘a’’ factors for MAID and MTID,
the working group decided to use only the
MTID ‘‘a’’ factor since it matches the values
of the ‘‘a’’ factor shown on the figure. [Ex.
0532]
Thus, the IEEE standard bases the
saturation factor on the withstand
voltages with tools in the gap. OSHA
believes that this approach is
appropriate for phase-to-ground
exposures. However, for phase-to-phase
exposures, which almost never involve
tools across the gap, the Agency believes
that this approach is unnecessarily
conservative. Draft 9 of the IEEE
standard uses equations for the
saturation factor based on test data for
air gaps without tools. Therefore, the
final rule bases the saturation factor on:
(1) The equations from IEEE Std 516–
2009 for phase-to-ground exposures and
(2) the equations in Draft 9 of that
standard for phase-to-phase exposures.
Therefore, Table V–2 applies the
equations for the saturation factor, a,
from IEEE Std 516–2009 to phase-toground exposures, while using the
equations for this factor from Draft 9 of
that standard for phase-to-phase
exposures. To extrapolate the saturation
factor to the highest voltage addressed
by the final rule, OSHA is extending the
application limit of Equation 59 from
IEEE Std 516–2009. The Agency based
these equations on the assumption that
no insulated tool or large conductive
object are in the gap. Note 3 to Table V–
2 indicates that, if an insulated tool
spans the gap or if a large conductive
object is in the gap, employers are to use
243 It should be noted that, despite the 1,600kilovolt limitation, IEEE Std 516–2009 apparently
applies this equation to 1,633 kilovolts (the
maximum transient overvoltage on an 800-kilovolt
system with a 2.5 per-unit maximum transient
overvoltage) in the minimum approach distance
tables in Appendix D of that standard.
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the equations for phase-to-ground
exposures (with VPeak for phase-to-phase
exposures).
Circuits operating at 362.1 to 420
kilovolts. In the 2009 reopening notice,
OSHA noted that IEEE Std 516–2009
included an additional voltage range,
362.1 to 420 kilovolts, in its minimum
approach distance tables; this range did
not appear in OSHA’s proposed rule (74
FR 46962). The Agency requested
comments on whether it should add this
voltage range to the minimum approach
tables in the final rule. Rulemaking
participants recommended adding this
voltage range to the OSHA standard,
though no electric utilities responding
to the issue operated any system in this
voltage range. (See, for example, Exs.
0545.1, 0548.1, 0551.1; Tr2. 93, 159.) Dr.
Randy Horton, testifying on behalf of
EEI, stated:
OSHA should include these voltage ranges
in the final [r]ule in order to provide
complete guidance to the industry. However,
there are not many lines that operate at these
voltages within the American electric utility
industry. [Tr2. 93]
Although it appears that there are few,
if any, electric power transmission
systems in the United States operating
at 362.1 to 420 kilovolts, OSHA is
including this voltage range in the final
standard. Otherwise, an employer with
a system operating in this voltage range
would have to set minimum approach
distances based on a maximum system
voltage of 550 kilovolts, the highest
voltage in the next higher voltage range
listed in Table V–6. Even if systems
operating in the 362.1- to 420-kilovolt
range are extremely rare, OSHA is not
requiring employers to adhere to
minimum approach distances that are
substantially higher than necessary to
protect employees doing work at those
voltages. Therefore, OSHA decided to
include the 362.1- to 420-kilovolt range
in Table V–6 in the final rule, which
specifies alternative minimum approach
distances for worksites at an elevation of
900 meters or less. Employers not using
that table can establish minimum
approach distances for any particular
voltage, including voltages in the 362.1to 420-kilovolt range, using the
equations in Table V–2 for the
maximum voltage on the particular
circuit involved.
The electrical component of MAD—
DC exposures. OSHA proposed
minimum approach distances for dc
circuits in Table V–5. OSHA received
no comments on these minimum
approach distances and, therefore, is
adopting them in Table V–7 of the final
rule as proposed.
OSHA’s requirements on minimum
approach distances better effectuate the
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purpose of the OSH Act than the
national consensus standard. Whenever
a final rule differs substantially from an
existing national consensus standard,
Section 6(b)(8) of the OSH Act requires
OSHA to publish a statement of reasons
in the Federal Register explaining why
the final rule will better effectuate the
purposes of the Act than the national
consensus standard. This final rule
contains requirements for minimum
approach distances that differ
substantially from those in the 2012
NESC, which the Agency determined is
the current, relevant national consensus
standard.
Paragraph (g) of § 1910.2 defines
‘‘national consensus standard’’. There
are currently two existing consensus
standards addressing minimum
approach distances for electric power
generation, transmission, and
distribution work: ANSI/IEEE C2–2012
and IEEE Std 516–2009. The 2012
NESC, which also is an IEEE standard,
was approved as an ANSI standard on
June 3, 2011.244 IEEE Std 516–2009 is
not currently an ANSI standard,
although the 2003 edition was an ANSI
standard.245 Many States adopt the
NESC (Tr2. 151).246 Mr. Charles Kelly of
EEI called the NESC ‘‘the preeminent
National Consensus Standard on
clearance distances for electric utility
work on high voltage lines and
equipment’’ (Tr2. 73). Mr. James
Tomaseski, testifying on behalf of the
NESC, called that document ‘‘the
authority on safety requirements for
power . . . systems’’ (Tr2. 35). In
contrast, rulemaking participants
characterized IEEE Std 516 as ‘‘an
engineering document’’ containing
engineering principles and guidelines
244 IEEE is the secretariat of the National
Electrical Safety Code, which IEEE adopted and
which ANSI approved subsequently as a standard.
The official designation of the current version of the
National Electrical Safety Code is ANSI/IEEE C2–
2012. Standards approved as ANSI standards are
American National Standards. In addition, the
ANSI approval process ensures that procedures
used to adopt standards conform to the procedures
described in the definition of ‘‘national consensus
standard’’ in 29 CFR 1910.2(g). See, for example,
OSHA’s adoption of national consensus standards
and established Federal standards under Section
6(a) of the OSH Act (36 FR 10466, May 29, 1971).
245 IEEE standards frequently undergo the ANSI
approval process. After becoming an approved
American National Standard, an IEEE standard
shares a joint ANSI/IEEE designation.
246 According to a survey conducted by IEEE, over
20 States adopted the 2007 edition of the NESC, and
several other States adopted other editions of the
NESC (https://standards.ieee.org/about/nesc/
pucsurvey2007.pdf). The States generally enforce
public safety provisions of the NESC through public
utility commissions. OSHA is not aware of any
States that adopted the updated consensus standard
since its most recent publication. OSHA anticipates
that States will adopt this edition of the NESC when
they update their regulations.
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(Tr2. 56; see also, for example, Tr2. 59,
74, 129–130, 174). However, the NESC
takes those engineering principles and
produces work rules, taking into
account the practical effects of the
requirements. (See, for example, Tr2. 57,
73, 175–176.) OSHA, therefore,
concludes that the 2012 NESC is the
existing national consensus standard for
the purposes of Section 6(b)(8).
The 2012 NESC sets its basic ac
minimum approach distances in Table
441–1. This table divides minimum
approach distances into two sets of
distances: one for voltages up to 72.5
kilovolts and the other for voltages of
72.6 to 800 kilovolts. The minimum
approach distances applying to voltages
of 72.5 kilovolts and less are the same
for work with and without tools
between the employee and the
energized part. The minimum approach
distances applying to voltages of 72.6 to
800 kilovolts vary depending on
whether a tool spans the distance
between the employee and the
energized part. The distances in Table
441–1 are identical to the minimum
approach distances in IEEE Std 516–
2009 for industry-accepted values of
maximum transient overvoltage, and the
NESC limits the application of Table
441–1 to situations in which IEEE Std
516–2009 declares that industryaccepted values of maximum transient
overvoltage are valid, as described
earlier in this section of the preamble.
Table 441–1 in the 2012 NESC does
not specify distances for phase-to-phase
exposures with tools or large conductive
objects between the employee and the
energized part. In addition, the table
applies only to worksites at an elevation
below 900 meters (3,000 feet). For
higher elevations, the 2012 NESC
requires the employer to calculate
minimum approach distances using a
formula equivalent to that in IEEE Std
516–2009.
The 2012 NESC requires the employer
to make an engineering analysis to
determine the minimum approach
distance in two situations: (1) If the
employer uses phase-to-phase live line
tools between the employee and the
energized part (Table 441–1, Note 8),
and (2) if the employer chooses to use
an engineering analysis in lieu of using
Table 441–1 (Rule 441A1). A note in the
2012 NESC reads: ‘‘IEEE Std 516–2009
contains information that may be used
to perform an engineering analysis to
determine minimum approach
distances.’’
The 2012 NESC bases its minimum
approach distances on IEEE Std 516–
2009; and, as explained previously, the
Agency concluded that the minimum
approach distances in IEEE Std 516–
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2009 expose employees to additional
risk of injury for various exposures. The
IEEE standard sets minimum approach
distances for exposures at voltages of
72.5 kilovolts and less that do not take
account of tools or conductive objects in
the air gap. Consequently, OSHA
determined that, for these voltages, the
IEEE method for calculating minimum
approach distances, on which the 2012
NESC bases its minimum approach
distances, does not protect employees as
well as the method for calculating
minimum approach distances specified
in the final rule. The final rule ensures
adequate employee protection, even
when tools or conductive objects are
present in the air gap. In addition, for
phase-to-phase exposures at voltages of
more than 72.5 kilovolts, the Agency
found that the method for calculating
minimum approach distances in IEEE
Std 516–2009, on which the 2012 NESC
bases its minimum approach distances,
does not use gap factors that adequately
represent the full range of employee
exposures. Furthermore, the 2012 NESC
permits employers to use the industryaccepted values for the maximum perunit transient overvoltage without
ensuring that the maximum transient
overvoltages at the worksite cannot
exceed those values. Although the 2012
NESC limits the use of the industryaccepted values in some situations, the
limitation does not appear to apply to
circuits such as the BPA circuit that
exhibited higher maximum per-unit
transient overvoltages. Thus, OSHA
concludes that the 2012 NESC is not as
effective as the final rule in protecting
employees against high maximum
transient overvoltages. Because the
minimum approach distances contained
in the final rule will better protect
employees than the distances specified
in the NESC, the Agency also concludes
that the final rule will better effectuate
the purposes of the OSH Act than the
NESC. Therefore, the Agency concludes
that the minimum approach distances
required by the final rule, which
account for actual workplace
conditions, will better protect
employees than the IEEE distances for
these exposures.
Impacts of changes in minimum approach
distances. The final rule at § 1926.950(d)(2),
as well as § 1926.960(c)(1)(ii) and Table V–
2, requires employers to determine the
maximum per-unit transient overvoltage for
the systems on which employees will be
working. Existing § 1910.269(a)(3) already
contains a comparable provision, requiring
employers to determine existing conditions
related to the safety of the work to be
performed, including maximum switching
transient voltages.
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The maximum per-unit transient
overvoltages addressed by the existing
standard are the industry-accepted
values of 3.0 for voltages up to 362
kilovolts, 2.4 for 552 kilovolts, and 2.0
for 800 kilovolts. OSHA believes that,
under the existing rule, most employers
simply assume these maximum per-unit
transient overvoltages and set minimum
approach distances accordingly. As
explained earlier, this final rule raises
the highest maximum transient
overvoltages to 3.5 for up to 420
kilovolts, 3.0 for 550 kilovolts, and 2.5
for 800 kilovolts. OSHA believes that
some systems will accommodate the
larger minimum approach distances that
will result from using these new, default
values. Not all systems will
accommodate such changes, however.
(See, for example, Exs. 0573.1, 0575.1,
0577.1.) For phase-to-ground exposures,
the minimum approach distance could
be as much as 2.35 meters (7.67 feet)
greater under the final rule than under
Table R–6 in existing § 1910.269. The
existing minimum approach distance is
4.53 meters (14.9 feet) for phase-toground exposures on an 800-kilovolt
system. The final rule sets 6.88 meters
(22.57 feet) as the largest minimum
approach distance for this voltage. (This
increase is due to the use of minimum
tool distances, as well as the higher
default maximum per-unit transient
overvoltage.) Consequently, OSHA
believes that employers with
installations that will not accommodate
these larger minimum approach
distances will either determine through
engineering analysis or establish
through the use of portable protective
gaps 247 precise maximum per-unit
transient overvoltages on these
installations so that the installations
will accommodate the required
minimum approach distances.
For the systems that exhibit transient
overvoltages that will not accommodate
the resultant minimum approach
distances, OSHA concludes that it is
feasible for employers to either control
the maximum transient overvoltages,
through the implementation of such
measures as portable protective gaps,
circuit alterations, or operational
controls (including blocking reclosing
and restricting circuit switching), or
deenergize the circuit to perform the
work. (See, for example, Exs. 0532,
0548.1; Tr2. 114–115.)
247 A portable protective gap is a device installed
on a phase conductor to provide a known withstand
voltage. The gap is designed to spark over at a low
enough transient overvoltage to prevent sparkover
at the (reduced) electrical component of the
minimum approach distance at the work location
(Ex. 0532).
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The final economic analysis, in
Section VI, Final Economic Analysis
and Regulatory Flexibility Analysis,
later in this preamble, assumes that
electric utilities with circuits operating
at 230 kilovolts or more (including all
circuits in the 169.1- to 242.0-kilovolt
voltage range 248) will be affected by
increases in minimum approach
distances at those voltages. Therefore,
the Agency estimates that 10 percent of
the circuits operating at 230 kilovolts or
more will require additional measures,
such as installing portable protective
gaps, that permit employers to adopt
minimum approach distances that their
circuits can accommodate.249 However,
OSHA is not including any costs for
retrofitting or redesigning circuits or
equipment for this purpose. The Agency
believes that such measures will be rare
and undertaken only when they are less
costly than the alternatives or when
necessitated for reasons unrelated to
requirements in the final rule. OSHA
did not include cost estimates for taking
outages because the Agency concludes
that only rarely will other, less costly,
measures be impractical.
Several rulemaking participants
maintained that adopting minimum
approach distances greater than the
distances in existing § 1910.269 would
have a substantial effect on how
employees perform energized line work
and possibly on whether they could
perform it at all. (See, for example, Exs.
0545.1, 0549.1, 0550.1, 0573.1, 0575.1;
Tr2. 53–55, 96–98.) Some of these
comments related to climbing
structures, with the commenters
claiming that employees would be
precluded from climbing some
structures if the final rule substantially
increased minimum approach distances.
(See, for example, Exs. 0549.1, 0573.1;
Tr2. 54–55, 166.) For instance,
Consolidated Edison reported that larger
minimum approach distances could
248 As seen from Table R–6 in existing § 1910.269
and Table V–1 in existing § 1926.950, existing
electric power circuits operate at 161 to 169
kilovolts and at 230 to 242 kilovolts. OSHA
broadened the ranges in the corresponding tables in
the final rule in the unlikely event that electric
utilities design and install circuits operating at
voltage between the listed voltage ranges.
249 The final economic analysis estimates that 10
percent of the ‘‘projects’’ (as that term is used in
Section VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in this
preamble) performed by employers with circuits
operating at 230 kilovolts or more will involve
installing portable protective gaps based on the
assumption that projects are distributed
proportionately across affected and unaffected
circuits. Consequently, if 10 percent of the circuits
operating at voltages of 230 kilovolts or more
require ‘‘additional measures, such as installing
portable protective gaps,’’ then 10 percent of the
projects on those circuits will require such
measures.
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prevent workers from climbing towers
on several of its lines and noted that
clearances vary from tower to tower (Ex.
0549.1). Consolidated Edison also
maintained that larger minimum
approach distances might prohibit it
from positioning an employee on the
tower with a live-line tool to perform
tasks such as installing cotter keys or
removing debris (id.). EEI argued that, if
minimum approach distances exceeded
the length of line insulators, employees
would not be permitted to use existing
live-line maintenance equipment
without changing their work methods
(Ex. 0545.1; Tr2. 114–115). EEI and
Consolidated Edison, among others,
maintained that larger minimum
approach distances could increase the
number of outages. (See, for example,
Exs. 0545.1, 0549.1.)
For each of the examples the
commenters provided of situations in
which higher minimum approach
distances might be problematic, the
worker would be at ground potential
while located on a tower or other
structure. Thus, these comments relate
solely to phase-to-ground exposures. For
these exposures, the final rule increases
minimum approach distances
substantially under two conditions: (1)
When the maximum per-unit transient
overvoltage exceeds the default
maximums under the existing
standards,250 or (2) when insulating
tools or conductive objects are present
in the air gap. In each case, the
employer can implement measures,
such as using a portable protective gap,
to reduce the maximum per-unit
transient overvoltage and, consequently,
the minimum approach distance. (See
Appendix B to final Subpart V for a
discussion of the use of a portable
protective gap to reduce the required
minimum approach distance. Appendix
B to existing § 1910.269 recognizes this
method of reducing the required
minimum approach distance.) In
addition, when the employer can
demonstrate that there will be only air
between the employee and the
energized part, which should normally
be the case during climbing or
inspection procedures, Table V–2
permits the employer to determine
minimum approach distances using the
equation based on minimum airinsulation distances, which will
produce smaller minimum approach
distances than the equation based on
minimum tool-insulation distance.
250 The maximum per-unit transient overvoltages
under existing § 1910.269 are 3.0 for voltages up to
362 kilovolts, 2.4 for 552 kilovolts, and 2.0 for 800
kilovolts.
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Some rulemaking participants
maintained that revised minimum
approach distances would result in
costs related to the purchase of new
tools, revision of training programs, and
retraining of employees. (See, for
example, Exs. 0545.1, 0548.1, 0550.1,
0551.1; Tr2. 94–95.) For instance,
American Electric Power commented:
The potential [cost impact] could be
significant, especially when considering the
proposed changes and resulting implications
on the design standards. It is sufficient to
state that changes in minimum approach
distances, that exceed the length of standard
line insulation, could require the re-tooling
of live line maintenance equipment (placing
some live line maintenance currently done
on hold until new tooling is available); the
development of new work methods and the
training/re-education that could be required;
and could impact current design standards
(that are relatively common across the
industry). In some cases, on [extra-highvoltage] lines, it is not possible to state that
new tooling and procedures can be
established until maintenance experts have
had adequate time to fully evaluate the
situation. [Ex. 0550.1]
OSHA included the costs of training
employees in the requirements of the
standard, including the minimum
approach-distance requirements, in the
economic analysis conducted for the
proposed rule. (See 70 FR 34905–
34910.) The proposal included revised
minimum approach distances that were
in some cases greater than the distances
specified in existing § 1910.269. OSHA’s
estimates for the proposed rule already
accounted for the costs associated with
training employees in the revised
minimum approach distances, including
any necessary changes in procedures.
Therefore, the Agency concludes that it
is not necessary to increase those cost
estimates as a result of the changes
made to the minimum approachdistance provisions between the
proposed and final rules.251
Table 9 shows the differences
between the default minimum approach
distances in existing § 1910.269 and the
final rule for phase-to-ground and
phase-to-phase exposures on circuits
operating between 72.6 kilovolts and
169.0 kilovolts. This table compares the
minimum approach distances in Table
R–6 in existing § 1910.269 with the
largest minimum approach distances in
Table 7 through Table 9 in Appendix B
to final Subpart V. The distances in the
tables in the appendix assume that an
insulated tool spans the gap (or that a
251 OSHA addressed the cost of retrofitting or
redesigning circuits or equipment earlier in this
discussion. OSHA’s conclusion regarding these
costs apply equally to American Electric Power’s
comment regarding the need to purchase new liveline maintenance equipment.
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large conductive object is in the gap) for
phase-to-ground exposures.
TABLE 9—INCREASES IN MINIMUM APPROACH DISTANCES FOR PHASE-TO-GROUND EXPOSURES FROM EXISTING
§ 1910.269 TO FINAL SUBPART V
Phase-to-ground
increase
m (ft)
Voltage
kV
72.6 to 121.0 ............................................................................................................................................
121.1 to 145.0 ..........................................................................................................................................
145.1 to 169.0 ..........................................................................................................................................
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For these voltage ranges, the
maximum difference is no more than
0.24 meters (9 inches). As photographs
of live-line tool work in the record
show, at these voltages, employers can
comply with the minimum approach
distances specified in the final rule by
having employees make small
adjustments in their working positions
(269-Ex. 8–5). For example, employees
using live-line tools can take a position
slightly lower on the pole or structure
and maintain the revised minimum
approach distances. (As noted
previously, when employees work
where the employer can demonstrate
that no insulated tool spans the gap and
that no large conductive object is in the
gap, such as during climbing or
inspection activities, the final rule sets
minimum approach distances for phaseto-ground exposures that are
substantially smaller than the minimum
approach distances for working with
tools; and the maximum difference
between the existing and the new
minimum approach distance is no more
than 0.14 meters (5.5 inches).
Information in the record indicates that,
as long as OSHA does not apply
minimum approach distances to
climbing and similar activities based on
tools in the gap, employers should be
able to comply with the minimum
approach distances required by the final
rule for those activities without
adopting additional measures (Ex.
0575.1252).) Because employers
252 In this exhibit, EEI described how applying
‘‘MAD for tools’’ to climbing and inspection
activities would make some of this work infeasible.
According to EEI, up to 23 percent of line insulators
at transmission voltages are shorter than minimum
approach distances based on tools in the gap. As
explained previously in this section of the
preamble, when the employer can demonstrate that
there will be only air between the employee and the
energized part, which normally should be the case
during climbing or inspection procedures, Table V–
2 permits the employer to determine minimum
approach distances using the equation based on
minimum air-insulation distances, which will
produce smaller minimum approach distances than
the equation based on minimum tool-insulation
distance. Therefore, OSHA concludes, the
percentage of structures that workers could not
climb or inspect without violating the default
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generally should be able to demonstrate
that no insulated tool spans the gap and
that no large conductive object is in the
gap during climbing and inspection
activities and because the increases in
minimum approach distances for
voltages of 72.6 to 169.0 kilovolts are
small, OSHA believes that, with regard
to circuits operating at those voltages,
employers will not incur significant
costs beyond costs associated with
retraining employees, which OSHA
included in its economic analysis.
Explanation of the final minimum
approach-distance requirements. As
noted earlier in this section of the
preamble, final § 1926.960(c)(1)
specifies minimum approach distances.
The proposed rule would have required
the employer to ensure that no
employee approached or took any
conductive object closer to exposed
energized parts than the minimum
approach distances in proposed Tables
V–2 through V–6. The final rule splits
this requirement into two provisions.
First, as noted previously, paragraph
(c)(1)(i) requires employers to establish
minimum approach distances no less
than the distances computed by Table
V–2 for ac systems or Table V–7 for dc
systems; OSHA described and explained
earlier in this section of the preamble
the equations in Table V–2 of the final
rule. Second, paragraph (c)(1)(iii) of the
final rule requires the employer to
ensure that no employee approaches, or
takes any conductive object, closer to
exposed energized parts than the
employer’s established minimum
approach distances, unless the
employee works in accordance with
paragraphs (c)(1)(iii)(A), (c)(1)(iii)(B), or
(c)(1)(iii)(C). (See the discussion of these
alternative methods later in this section
of the preamble.)
Paragraph (c)(1)(iii) in the final rule is
equivalent to proposed paragraph (c)(1),
minimum approach distances in the final rule is
significantly smaller than 23 percent for voltages up
to 169.0 kilovolts and that, up to this voltage level,
any costs related to complying with the final rule’s
minimum approach distances applicable to
climbing or inspecting a structure (such as
performing an engineering analysis) are negligible.
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0.18 (0.59)
0.21 (0.69)
0.24 (0.79)
Phase-to-phase
increase
m (ft)
0.13 (0.43)
0.14 (0.46)
0.23 (0.75)
except that it is the employer that is
establishing the specific minimum
approach distances for the workplace,
based on equations in the standard,
rather than the standard setting those
distances explicitly.
The proposed rule would have
allowed employees to approach
energized parts closer than the
minimum approach distance under
certain conditions (see proposed
§ 1926.960(c)(1)(i) through (c)(1)(iii)).
Existing § 1926.950(c)(1)(i), which is
similar to proposed § 1926.960(c)(1)(i),
permits the employee to be insulated or
guarded from the live parts. OSHA
omitted from the proposal language in
the existing standard specifically
recognizing guarding. However, the
language proposed in paragraph (c)(1)
required employees to maintain
minimum approach distances from
‘‘exposed’’ energized parts. OSHA
defines ‘‘exposed’’ in final § 1926.968 as
‘‘[n]ot isolated or guarded’’; therefore,
the minimum approach-distance
requirement does not cover guarded live
parts, whether guarded by enclosures or
barriers or guarded by position
(isolated), because they are not
‘‘exposed.’’ OSHA removed similar
redundancies throughout proposed
paragraphs (c)(1)(i) through (c)(1)(iii).
Farmers Rural Electric Cooperative
Corporation (FRECC) urged OSHA to
retain the language that explicitly
recognizes that employees do not have
to maintain minimum approach
distances from guarded or isolated
energized parts (Ex. 0173).
Including language exempting
guarded or isolated live parts would be
redundant and could lead to
misinterpretation of the rule by
implying that ‘‘exposed energized parts’’
has a meaning other than not guarded or
isolated. Consequently, OSHA did not
change the relevant language in this
final rule in response to FRECC’s
comment, and the final rule removes the
redundancies as proposed.
OSHA proposed a note to paragraph
(c)(1) reading as follows:
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Paragraph (f)(1) of § 1926.966 contains
requirements for the guarding and isolation
of live parts. Parts of electric circuits that
meet these two provisions are not considered
as ‘‘exposed’’ unless a guard is removed or
an employee enters the space intended to
provide isolation from the live parts.
Final § 1926.966(f)(1) requires the
employer to provide guards around all
live parts operating at more than 150
volts to ground without an insulating
covering unless the location of the live
parts gives sufficient clearance
(horizontal, vertical, or both) to
minimize the possibility of accidental
employee contact. This provision,
which applies to substations, requires
guards or isolation for all live parts
operating at more than 150 volts to
ground unless the live parts have an
insulating covering. As explained
previously, ‘‘exposed’’ means ‘‘[n]ot
isolated or guarded,’’ and live parts that
are insulated, but not guarded or
isolated, are exposed. Thus, live parts
operating at more than 150 volts with an
insulating covering meet final
§ 1926.966(f)(1), but are still exposed.
Therefore, the proposed note to
§ 1926.960(c)(1) inaccurately portrays
insulated parts as not exposed, and
OSHA did not include the note in the
final rule.
Proposed paragraph (c)(1)(i) contained
the first exception to maintaining the
minimum approach distances—
insulating the employee from the
energized part. This insulation, for
example, can take the form of rubber
insulating gloves and rubber insulating
sleeves. This equipment protects
employees from electric shock while
they work on energized lines or
equipment. Even though uninsulated
parts of an employee’s body may come
closer to the live part being worked on
than the minimum approach distance,
the requisite rubber insulating gloves
and sleeves would insulate the
employee’s hand and arm from the live
part, and the working distances
involved would be sufficient protection
against arc-over. As noted earlier, the
minimum approach distances include a
component for inadvertent movement,
which is unnecessary for employees
using rubber insulating equipment.
Such inadvertent movement most often
involved the employee’s hands and
arms, and the insulating equipment will
protect them. In addition, the employee
has control over the energized part. The
accident data in the record show that
the overriding hazard to employees
involves other energized conductors in
the work area, to which the minimum
approach distances still apply. Final
paragraph (c)(1)(iii)(A) provides that
employees may use insulating gloves
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and sleeves to insulate themselves from
the energized parts upon which they are
working; rubber insulating gloves and
sleeves provide protection only for the
line on which the employee is
performing work. Employers must
ensure that employees maintain the
required minimum approach distances
from other exposed energized parts. In
addition, the insulation used must be
designed for the voltage. (Final
§ 1926.97 gives use voltages for
electrical protective equipment.)
IBEW recommended that OSHA
clarify the final rule to indicate that
rubber insulating gloves or rubber
insulating gloves with sleeves provide
adequate protection ‘‘only from the
energized part upon which the
employee is working, not to other
energized parts in the work area’’ (Ex.
0230; emphasis included in original).
OSHA is not adopting IBEW’s
suggestion. Although this language
correctly represents the meaning of the
provision, the Agency believes that this
meaning is clear without the suggested
changes.
It is important to ensure that
conductors on which the employee is
working cannot move unexpectedly
while only rubber insulating gloves and
sleeves are protecting the employee
against contact with the conductors. It is
a violation of the minimum approachdistance requirement contained in
existing § 1910.269(l)(2)(i) for an
employee to be insulated from an
energized part only by rubber insulating
gloves and sleeves if the part is not
under the full control of the employee
at all times. For example, if an employee
is cutting a conductor, the employee
must restrain the conductor from
moving toward the employee after being
cut, or the employee must use
additional insulation to prevent the
conductor from striking uninsulated
parts of his or her body. OSHA
proposed to make this requirement
explicit in parenthetical text in the
proposed rule, including in the
proposed revision of § 1910.269.
Two commenters objected to the
proposed language requiring the
employee to have control of the
energized part sufficient to prevent
exposure to uninsulated parts of the
employee’s body (Exs. 0201, 0209).
They claimed that it is not always
possible for the employer to ensure that
an employee has adequate control over
a part. For example, Mr. James Gartland
with Duke Energy commented:
OSHA should require employees to
maintain control of energized parts only
when it is reasonably achievable. It is not
always possible. . . . The revised text . . .
should be: ‘‘. . .provided that the employee
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20451
has control of the part insofar as possible to
prevent exposure to uninsulated parts of the
body.’’ [Ex. 0201; emphasis in original.]
The Agency is not adopting this
recommendation. The language does not
require employees to maintain control
of energized parts under all conditions.
The provision requires additional
insulation on the energized part when
the employee does not have sufficient
control to prevent contact with
uninsulated parts of his or her body.
When it is not possible for the employee
to maintain sufficient control, the final
rule provides several options: (1)
Maintain the minimum approach
distance (per the introductory text to
final paragraph (c)(1)(iii)); (2) insulate
the employee by installing an insulating
barrier, such as a rubber insulating
blanket, between the employee and the
energized part (per final paragraph
(c)(1)(iii)(A)); or (3) install a rubber
insulating line hose or a rubber
insulating blanket on the energized part
(per final paragraph (c)(1)(iii)(B)).
Allowing the employee to work on an
energized part that is not under the
employee’s full control, with rubber
insulating gloves and sleeves as the only
insulating barrier from the energized
part, would not protect employees
sufficiently.
The Ohio Rural Electric Cooperatives
requested clarification of what the
Agency would consider to be adequate
control, suggesting that several types of
measures might be adequate, including
tying a conductor to an insulator,
clipping a conductor into the holder on
the jib arm of an aerial lift, and holding
the conductor by hand at the edge of the
bucket of an aerial lift (Ex. 0186).
OSHA would generally consider any
of these measures to constitute adequate
control. Using a mechanical device,
such as a tie wire or live-line tool
clamps, would adequately control the
end of an energized conductor as long
as it is of adequate strength for the
application. However, the employer also
must consider portions of the conductor
not under the control of a mechanical
device. For example, when the
employee takes the slack from a
conductor under tension and must cut
the conductor to remove any excess, the
employer must consider whether the
conductor, now held in place by the
tensioning equipment, will break from
the employee’s control after it is cut.
OSHA would consider a conductor held
by an employee to generally be under
adequate control. However, if the
conductor is hanging down and is not
under the employee’s full control, the
employer must ensure that the
employee is protected from exposure to
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the lower portion of the conductor that
could come too close to his or her leg.
Mr. Leo Muckerheide with Safety
Consulting Services objected to the
description of the application of
minimum approach distances to
employees wearing rubber insulating
gloves provided in the preamble to the
proposal (Ex. 0180). He assumed that
existing Subpart V and the proposal,
which use similar language, did not
permit uninsulated portions of the
employee’s body to come closer to
energized parts than the minimum
approach distance, even when the
employee was wearing rubber insulating
gloves. In one particular example, he
commented:
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[T]he minimum distance listed in existing
table V–1 for 2100 volts is 24 inches and the
maximum length of an insulated glove is 18
inches. Therefore, it would be impossible to
work on energized circuits with only
insulating gloves and be in compliance with
the existing table V–1. [id.]
Mr. Muckerheide misinterpreted this
provision. The final standard clearly
considers the whole employee insulated
as long as rated rubber insulating gloves
or gloves with sleeves insulate his or her
hands and arms.
The Agency determined that the
language explaining when rubber
insulating gloves or rubber insulating
gloves with sleeves are adequate
protection is necessary and appropriate
and has adopted it without substantial
change in the final rule. (The final rule
adds the word ‘‘rubber’’ to the term
‘‘insulating gloves or insulating gloves
and sleeves.’’ ‘‘Rubber insulating
gloves’’ and ‘‘rubber insulating sleeves’’
are the precise terms used to describe
this equipment, and this revision
clarifies that final §§ 1910.137 and
1926.97 cover this equipment.)
As a second exception to maintaining
the minimum approach distances,
paragraph (c)(1)(iii)(B), which OSHA
adopted without change from proposed
paragraph (c)(1)(ii), allows the energized
part to be insulated from the employee
and any other conductive object at a
different potential. Such insulation can
be in the form of rubber insulating
blankets or line hose or other suitable
insulating equipment. Again, the
insulation must be adequate for the
voltage.
Paragraphs (c)(1)(iii)(A) and
(c)(1)(iii)(B) in the final rule recognize
the protection afforded to the employee
by an insulating barrier between the
employee and the energized part. As
long as the insulation is appropriate and
is in good condition, current will not
flow through the worker, thereby
protecting the worker.
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The third exception to the
requirement to maintain minimum
approach distances (final paragraph
(c)(1)(iii)(C)) is for live-line barehand
work. (For specific practices for this
type of work, see the discussion of final
§ 1926.964(c) later in this preamble.) In
this type of work, the employee is in
contact with the energized line, but is
not contacting another conductive
object at a different potential. This is the
‘‘bird-on-a-wire’’ scenario. Because
there is no complete circuit, current
cannot flow through the worker, thereby
protecting the worker.
In the proposed rule, the exception for
live-line barehand work was broad
enough to cover any work in which the
employee is insulated from any other
exposed conductive objects. However,
OSHA knows of several accidents that
occurred when employees working from
aerial lifts, either insulated or
uninsulated, grabbed energized
conductors (Ex. 0004 253). OSHA
believes that some employers assume
that this practice is safe and, therefore,
do not follow the live-line barehand
procedures specified in final
§ 1926.964(c) for live-line barehand
work. In the preamble to the proposed
rule, OSHA requested comments on
whether the proposal would adequately
protect employees from this type of
accident and on what additional
requirements, if any, would prevent this
type of accident.
Two commenters responded to this
issue; they both believed that the
proposed rule would adequately protect
employees (Exs. 0126, 0213). Another
commenter stated that proper training is
necessary to prevent these types of
actions (Ex. 0219).
OSHA determined that the
requirements for live-line barehand
work are necessary whenever employees
are working closer than the minimum
approach distance in accordance with
final paragraph (c)(1)(iii)(C). The
accidents in the record make it clear
that simply using an insulated aerial lift
to isolate employees from energized
parts is not sufficient protection (Exs.
0002, 0003, 0004). In Ex. 0004 alone, 69
accidents involved employees in aerial
lifts who were working inside the
minimum approach distance without
sufficient electrical protective
equipment. The accident summaries for
these accidents indicated that 11 of the
accidents involved insulated aerial lifts
and that 2 of the accidents involved
uninsulated aerial lifts. Because power
253 See, for example, the four accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_
detail?id=200550457&id=171055783&id=
200780294&id=301171807.
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line work predominantly makes use of
insulated aerial devices, the Agency
believes that most of the other 56
accidents also involved insulated aerial
lifts. Employers may argue that the
language in proposed paragraph
(c)(1)(iii) permits employees working
from insulated aerial lifts to position
themselves inside the minimum
approach distance without following
§ 1926.964(c). The sheer number of
accidents involving this practice clearly
demonstrates that this practice is
unsafe. In addition, the 2002 NESC, in
Rule 441A1d,254 contains a similar
restriction on its equivalent exception to
its minimum approach-distance
requirement. Therefore, OSHA
concludes that it is necessary to restrict
the exception proposed in paragraph
(c)(1)(iii) to live-line barehand work
performed in accordance with final
§ 1926.964(c) and modified the language
of this exception, which is contained in
§ 1926.960(c)(1)(iii)(C), accordingly.
According to testimony in the
§ 1910.269 rulemaking, between five
and six percent of accidents
experienced by power line workers
resulted when the upper arm of an
employee wearing rubber insulating
gloves without sleeves contacted an
energized part (269-DC Tr. 558–561).
This is a significant portion of the total
number of serious accidents occurring
among electric line workers. The
Agency believes that most of these
injuries and fatalities were preventable
had the employees used rubber
insulating sleeves. However, as
demonstrated by the safety record of
some electric utility companies, the
extensive use of insulating equipment to
cover energized parts in the employee’s
work area also would appear to prevent
employees’ upper arms and shoulders
from contacting live parts (269-Ex. 46).
OSHA believes that insulating every
energized part within reach of an
employee also would avert electrical
contacts involving other parts of the
body, such as an employee’s head or
back.
Existing Subpart V does not require
any protection for employees working
on or near exposed live parts beyond the
use of rubber insulating gloves. To
prevent the types of accidents described
previously from occurring in the future,
the Agency decided to require
protection in addition to that required
by existing Subpart V.
OSHA adopted paragraph (c)(2)(i) in
the final rule substantially as proposed;
this provision generally requires
employees to use rubber insulating
254 The 2012 NESC contains a similar provision
in Rule 441A1d.
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sleeves whenever they are using rubber
insulating gloves under final paragraph
(c)(1)(iii)(A). However, insulating
exposed live parts on which the
employee is not working makes the
sleeves unnecessary as long as the
insulation is placed from a position that
would not expose the employee’s upper
arm to contact with those parts (see final
paragraph (c)(2)). Therefore, employees
can work without sleeves by installing
rubber line hose, rubber blankets, or
plastic guard equipment on exposed,
energized parts on which the employees
are not performing work. OSHA
reworded this provision in the final rule
for purposes of clarity.
NIOSH recommended that the
standard require rubber insulating
sleeves whenever employees use rubber
insulating gloves (Ex. 0130). NIOSH
explained: ‘‘[G]loves can be easily
caught and pulled down by any object
protruding from the pole or powerline,
exposing the body to electrical
current. . . [S]leeves add extra
protection’’ (id.). NIOSH pointed to one
accident in support of its position (Ex.
0137).
OSHA reviewed the accident and
found that it involved a situation in
which a splice on a conductor pulled
down the cuff of the employee’s rubber
insulating glove, with the conductor
then contacting his forearm near the
wrist (id.). OSHA acknowledges that
such accidents occur. For example,
there is a description of an additional
similar accident in the rulemaking
record (Ex. 0002 255). Rubber insulating
sleeves protect an employee’s arm from
a point above the cuff of the rubber
insulating glove to the shoulder. In the
accident cited by NIOSH, as well as the
other accident in the record, the
conductor contacted the employee at or
near the wrist, where rubber insulating
sleeves probably would not have
protected the employee. OSHA believes
that the work practices in which an
employer trains qualified employees
must include practices designed to
protect workers from the possibility that
an energized conductor will either pull
a cuff down or penetrate the opening at
the end of the glove. (Paragraph (b)(1)(ii)
of final § 1926.950 requires employers to
train each employee in ‘‘safety practices
. . . that are not specifically addressed
by this subpart but that are related to his
or her work and are necessary for his or
her safety.’’) The Agency concludes that
such work practices, rather than the use
of sleeves, will protect employees from
being injured or killed in the
255 A report of this accident is available at: https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=573717.
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circumstances described by NIOSH.
Therefore, OSHA is not adopting
NIOSH’s recommendation in the final
rule.
OSHA knows of several accidents that
occurred while employees were
performing work (generally on
deenergized lines) near energized parts
without using rubber insulating
equipment (Ex. 0004 256). In these
accidents, the employees were working
near energized parts and inadvertently
entered the minimum approach
distance. Employers successfully
challenged citations issued in a similar
context by arguing that the standard
permits employees to work near
energized parts without the use of
electrical protective equipment, as long
as they maintain the minimum
approach distance involved and that,
because they trained their employees to
maintain those distances, the accidents
were the result of unpreventable
employee misconduct. (See, for
example, Central Kansas Power Co., 6
BNA OSHC 2118 (No. 77–3127, 1978).)
OSHA does not believe that working
close to energized parts (that is, near the
minimum approach distance boundary)
without the use of electrical protective
equipment is a safe practice. The
Agency further believes that existing
§ 1910.269, which appears to allow this
practice, is not effective in preventing
these accidents. Therefore, OSHA
concludes that further regulation is
necessary. Toward this end, OSHA
proposed two new requirements:
(1) If an employee is performing work
near exposed parts energized at more
than 600 volts but not more than 72.5
kilovolts and is not insulated from the
energized parts or performing live-line
bare-hand work, the employee would
have to work from a position where he
or she could not reach into the
minimum approach distance (proposed
§ 1926.960(d)(2)), and
(2) If an employee uses insulating
gloves or insulating gloves with sleeves
to insulate himself or herself from
energized parts, the insulating gloves
and sleeves would have to be put on
and removed in a position where the
employee could not reach into the
minimum approach distance (proposed
§ 1926.960(c)(2)(ii)).
The Agency proposed
§ 1926.960(c)(2)(ii) to ensure that
employees don rubber insulating gloves
and sleeves from a safe position. OSHA
is aware that some employers have a
ground-to-ground rule requiring their
256 See, for example, the six accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=
170074801&id=200010163&id=201750080&id=
14242036&id=982082&id=170189849.
PO 00000
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20453
employees to wear rubber insulating
gloves before leaving the ground to
perform work and to leave the gloves on
until the employees return to the
ground. This practice ensures that
employees wear the rubber gloves and
sleeves before they reach the energized
area and eliminates the chance that an
employee will forget to don the
protective equipment once he or she
reaches the work position. Other
employers simply require their
employees to put on their gloves and
sleeves before they enter the energized
area. This practice normally requires the
employee to use his or her judgment in
determining where to begin wearing the
protective equipment. The proposal
recognized both methods of protecting
employees, but still ensured that
employees wear rubber insulating
gloves and sleeves once they reach
positions from which they can reach
into the minimum approach distance. In
the preamble to the proposal, the
Agency requested comments on the
need for this requirement and on
whether the provision as proposed
would protect employees from the
relevant hazards.
Many commenters expressed support
for this proposed requirement or urged
the Agency to make the rule even more
protective. (See, for example, Exs. 0099,
0126, 0130, 0155, 0175, 0186, 0219,
0230, 0505; Tr. 891–894.) In supporting
the proposed requirement, Mr. Anthony
Ahern with Ohio Rural Electric
Cooperatives explained:
Judging actual distance when in close
proximity to a conductor can be tricky. Great
care needs to be used when putting on or
taking off sleeves when in close proximity to
lines. This usually requires the arms to be
extended more than the employee might
normally do during regular work practices.
Quite often too you will see a worker waving
his arms about as they try to settle the sleeve
harness into position behind their head.
These inadvertent movements could bring
the workers arms inside of MAD. Also, while
sleeves are being put on or taken off the
employee is not wearing rubber gloves. So if
he should reach inside of MAD his hands
will have no protection. [Ex. 0186]
EEI and Ameren Corporation objected
to proposed paragraph (c)(2)(ii) because,
they argued, it would effectively
increase the minimum approach
distance (Exs. 0209, 0227, 0501).
Ameren argued that ‘‘[e]nsuring
compliance with this proposal would be
extremely difficult, if not impossible,’’
and that there was additional risk for
employees climbing with rubber
insulating gloves (Ex. 0209). EEI echoed
Ameren’s objections and maintained
that this provision was effectively
increasing the ergonomic movement
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factor of the minimum approach
distance (Ex. 0227). EEI maintained that
this provision would have a significant
adverse impact on industry practices
(id.). In its posthearing submission after
the 2006 hearing, EEI presented
additional arguments against the
proposed requirement:
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There are several important difficulties
with the proposed rules that are self-evident.
First, they do not establish an objective
standard, and therefore would be
unenforceable. The rules would be different
for each employee, depending for example on
personal height, reach, working position, and
the particular configuration of the energized
equipment in the vicinity. This will make it
difficult to train employees in compliance,
and could make supervisory enforcement of
the rule a nightmare. Indeed, whether an
employee is [in] compliance could change
literally from second to second, for example,
as the employee shift[s] weight on a pole, or
turns around to speak with a co-worker. As
a litigation matter, proving the violation
element of employer knowledge will be
problematic at best.
Second, the rules will effectively limit or
inhibit the nature of work that can be
performed outside, but within reaching
distance, of the MAD. In planning a job, it
would be necessary to consider what work is
to be performed outside the MAD distance,
and to consider the individual physical
characteristics of the employee(s) who would
perform it. Conceivably, short employees,
with short arms, would be favored over tall,
lanky employees, with long arms. This makes
no sense, and it does not appear that OSHA
has considered or analyzed the potential
practical implications of these
requirements. . . .
Finally, there is no evidence in the record
to show why OSHA is proposing to
implement these requirements. There is no
evidence that in the absence of these
particular requirements, employees have
been injured or suffered near misses with
energized electrical equipment. In sum, these
proposals are without any basis, and cannot
be sustained. [Ex. 0501]
OSHA does not agree that proposed
paragraph (c)(2)(ii) increased the
minimum approach distance. Proposed
paragraphs (c)(2)(ii) and (d)(2) did not
address the question of the employee’s
location once he or she is wearing
rubber insulating gloves and sleeves.
Final paragraph (c)(2)(ii) simply ensures
that the employee is already wearing the
gloves and sleeves before he or she gets
into position to perform work. This
paragraph has no effect on the minimum
approach distances, which provide
protection against both energized parts
on which the employee will be working
and other energized parts in the area.
Under final paragraph (c)(1)(iii)(A), once
the gloves and sleeves are on, workers
may get within the minimum approach
distance for the part on which they are
performing work. In addition,
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employees need to maintain the
minimum approach distances (not
distances greater than the minimum
approach distances) for parts on which
they are not working.
EEI and Ameren’s argument that the
provision would be difficult to enforce
is specious. The record contains several
examples of methods of compliance that
would be reasonably easy to enforce, as
well as easy for employees to
understand and follow. For example,
employers can institute ground-toground, cradle-to-cradle, or lock-to-lock
rules. (See, for example, Exs. 0099,
0130, 0201.) Mr. Kenneth Brubaker
described these rules as ‘‘the wearing of
rubber [insulating] gloves and sleeves
from ground to ground while climbing
energized structures, from cradle to
cradle while working from aerial
baskets, and lock to lock when working
on underground cabinets and vaults for
qualified line personnel’’ (Exs. 0099,
0100). Commenters also suggested a
‘‘10-foot rule’’ in which employees must
wear electrical protective equipment
whenever they are within 3.05 meters
(10 feet) of an exposed energized part
(Exs. 0099, 0186). OSHA expects that
employers generally will elect to use
bright-line rules (for example, cradle-tocradle or 3.05-meter rules) such that an
individual employee’s height and reach
will not be an issue. Instituting such
rules will ensure that all employees put
on and take off rubber insulating gloves
and sleeves as specified by the final
rule. If an employer elects to use an
alternative in which an employee will
be putting on and taking off rubber
gloves and sleeves in an unspecified
location (for example if the employer
simply instructs the employee to put on
and take off gloves and sleeves at any
location outside the reach of the
minimum approach distance), the
employer will need to account for the
employee’s individual characteristics.
EEI’s argument that planning jobs
would be difficult under proposed
paragraph (c)(2)(ii) is not relevant. This
paragraph only applies when workers
use rubber insulating gloves or rubber
insulating gloves with sleeves, which
the employees have to don and remove.
This rule simply addresses donning and
removal of this equipment in relation to
the energized parts. OSHA addresses
EEI’s comments further in its discussion
of proposed paragraph (d)(2), which
addresses selecting work positions.
OSHA concludes that there is clear
evidence in the record of fatalities and
injuries caused when employees
approach too close to energized parts
without adequate protection (Exs. 0002,
PO 00000
Frm 00140
Fmt 4701
Sfmt 4700
0003, 0004).257 Evidence in the record
indicates that industry and employee
representatives recognize that failure to
wear electrical protective equipment
when necessary is a leading cause of
accidents and that additional measures
to ensure the use of this equipment in
appropriate circumstances addresses
this problem. For example, Mr. James
Tomaseski with IBEW testified:
In a study on recent fatalities and serious
accidents in the industry by the OSHA
Strategic Partnership of Major Electric Line
Contractor Employees, NECA, the IBEW, and
EEI, by far the majority of the accidents were
from contact with energized parts. A solution
was easy in some folks’ minds, and that was
to come up with a practice to get employees
in rubber gloves and/or, again, rubber
sleeves, where required.
The Partnership, as part of their agreedupon path, will develop best practices. Their
first target for these best practices was in
general to address electrical contacts. It was
no surprise to many of the partners that
ground-to-ground and cradle-to-cradle
practices were first on the list. [Tr. 892]
IBEW also pointed to action taken by
NESC Subcommittee 8 as evidence of
the need to don and remove rubber
insulating gloves and sleeves outside
locations in which employees can reach
into minimum approach distances (Ex.
0505). According to IBEW’s comments,
the NESC subcommittee adopted a
requirement for the 2007 NESC
specifying that rubber insulating gloves
be ‘‘worn whenever employees are
within the reach or extended reach of
the minimum approach distances’’
(id.).258
In addition, Mr. Ahern’s description
of the types of movements employees
make when donning rubber insulating
sleeves makes it clear that the final rule
needs measures to ensure that workers
do not encroach on the minimum
approach distance during such
activities. Encroaching on the minimum
approach distance to energized parts
presents hazards to employees,
particularly when involved in tasks not
related directly to work on those live
parts.259 Thus, the Agency believes that
paragraph (c)(2)(ii), which OSHA is
257 See, for example, the 15 accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=
526236&id=564971&id=566257&id=
565051&id=512269&id=525675&id=
609404&id=573832&id=743310&id=
755231&id=738989&id=755199&id=800508&id=
784397&id=812479.
258 The NESC adopted this requirement, which, in
the 2012 edition, appears in Rule 441A3b.
259 The ergonomic component of the minimum
approach distance only protects against errors in
judging and maintaining the minimum approach
distance. It does not account for errors that might
result when employees become inattentive to the
approach distance because of work-related
distractions or other factors.
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adopting in the final rule with only
editorial changes from the proposal, is
reasonably necessary and
appropriate.260
Some rulemaking participants
recommended that the final rule include
a requirement that employers availing
themselves of the exception to the
minimum approach-distance
requirements for work performed with
rubber insulating gloves (or rubber
insulating gloves and sleeves) adopt
ground-to-ground, cradle-to-cradle, or
lock-to-lock rules, or set a specific
distance from energized parts at which
employees must wear electrical
protective equipment.261 (See, for
example, Exs. 0099, 0130, 0186, 0230;
Tr. 893–894.) IBEW recommended a
cradle-to-cradle requirement (Ex. 0230;
Tr. 893–894). Two comments suggested
that the rule specify the distance from
energized parts at which employees
must wear rubber insulating gloves or
rubber insulating gloves and sleeves
(Exs. 0099, 0186). One of these
commenters suggested requiring that
employees wear rubber insulating
gloves and sleeves within 3.05 meters
(10 feet) of circuits energized at 500
volts to 500 kilovolts and within 6.1
meters (20 feet) of circuits energized at
500 to 800 kilovolts (Ex. 0099).
NIOSH recommended adopting a
ground-to-ground rule, stating:
Ground to ground use of personal
protective equipment (PPE) eliminates the
hazard of reaching the energized area before
donning PPE. It also eliminates the reliance
on employee judgment in determining a safe
distance to don PPE, and requires the worker
to don PPE before entering an aerial bucket
. . . [Ex. 0130]
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Other rulemaking participants
opposed ground-to-ground and similarly
specific rules (Exs. 0163, 0212, 0225).
For example, Ms. Susan O’Connor with
Siemens argued that ‘‘[f]orcing the use
of one type of enforcement strategy,
especially one that questions the
employee’s competency, can undermine
a strong safety culture’’ (Ex. 0163). Mr.
James Gartland with Duke Energy did
not oppose ground-to-ground and
260 One commenter noted that OSHA proposed
the same requirement in § 1910.269(l)(3)(ii) using
slightly different language (Ex. 0186). The final rule
uses the same language in both §§ 1910.269(l)(3)(ii)
and 1926.960(c)(2)(ii).
261 A ground-to-ground rule requires employees
climbing a pole to put on rubber insulating gloves
or rubber insulating gloves with sleeves while still
on the ground and to remove them only after
returning to the ground. A cradle-to-cradle rule
requires employees working from an aerial lift to
wear gloves or gloves with sleeves whenever the
aerial lift platform leaves its cradle. A lock-to-lock
rule requires employees working on transformers to
wear gloves or gloves with sleeves from the time
they unlock the lock on the transformer until they
close the transformer case and reinstall the lock.
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similar rules, but recommended that any
such rule include an exception to
permit employees, during short breaks,
to move 3.05 meters (10 feet) away and
to remove their electrical protective
equipment (Ex. 0201). He commented
that his company ‘‘has found the
occurrence of heat-related illnesses has
been reduced by allowing employees to
move the bucket away from the
conductors and remove rubber gloves
and sleeves for a brief rest period’’ (id.).
Although IBEW did not oppose a
ground-to-ground rule, the union
recognized that there may be valid
arguments against such a requirement.
Mr. Tomaseski testified:
There are a few factors that mitigate against
requiring [rubber insulating gloves] groundto-ground in all circumstances. First, some
linemen are concerned that they would have
difficulty feeling the pole while they are
climbing if they had to wear rubber gloves
and they, therefore, would be at a greater risk
of falling.
Second, if a splinter on the pole
[punctures] the glove . . . while [the
employee is] climbing, it may compromise
the protective value of the glove and,
therefore, create a hazard for the lineman
who subsequently touches an energized
object. [Tr. 893]
In recommending a cradle-to-cradle
rule, the union argued that these factors
were not present when an employee is
working from an aerial lift (Tr. 893–
894).
OSHA concludes that there is likely to
be little risk associated with wearing
rubber insulating gloves while climbing.
The practices required by final
§ 1926.954(b)(3)(iii) should mitigate any
fall hazards posed by climbing with
rubber insulating gloves; this provision
specifies fall protection for employees
climbing poles and other structures. The
Agency also believes it is unlikely that
splinters will puncture rubber
insulating gloves during climbing. In
this regard, final § 1926.97(c)(2)(vii)
requires employees to wear protector
gloves over rubber insulating gloves;
protector gloves should eliminate any
risk from small splinters. The Agency
believes that employees would feel any
splinter large enough to penetrate the
protector gloves and also would notice
any resulting damage to a rubber
insulating glove. In any event, there is
little, if any, evidence that accidents
occurred as a result of fall or splinter
hazards posed by climbing with rubber
insulating gloves.262 On the other hand,
evidence of accidents caused by
employees not wearing rubber
262 The record contains descriptions of several
accidents involving falls by employees during
climbing, but none of the descriptions indicates that
the use of rubber insulating gloves caused the fall.
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20455
insulating gloves is pervasive (Exs.
0002, 0003, 0004). As Mr. Tomaseski
noted, the electric power partnership
found that ‘‘by far the majority of the
accidents were from contact with
energized parts’’ (Tr. 892).
There is, however, significant
evidence, as noted in the summary and
explanation for § 1926.960(g) of the final
rule later in this section of the preamble,
that electric power workers encounter
heat-stress hazards and that providing
cooling breaks is a recognized method of
reducing such hazards. Adopting a
ground-to-ground or cradle-to-cradle
rule would force employees wearing
rubber insulating gloves to either
descend and reclimb poles or lower and
reraise their aerial lift platforms to take
breaks from wearing the protective
equipment. The Agency suspects that
such a requirement could discourage
employees from taking these breaks.
Consequently, OSHA is not adopting a
ground-to-ground or cradle-to-cradle
rule. Although the Agency is not
adopting ground-to-ground or cradle-tocradle provisions in the final rule,
OSHA encourages employers to adopt
such provisions when appropriate and
to remind employees of the importance
of taking cooling breaks when
necessary.
The Agency also decided not to
include in the final rule a specific
distance beyond which employees must
put on and take off their rubber
insulating gloves. Any such distance
would be arbitrary, and OSHA believes
that allowing employers to design work
rules appropriate for their workforces
and workplaces is a more reasonable
approach. Consequently, OSHA is
adopting paragraph (c)(2)(ii) in the final
rule substantially as proposed. As
explained previously under the
summary and explanation for paragraph
(c)(1)(iii)(A), the final rule uses the term
‘‘rubber insulating gloves’’ in place of
the term ‘‘insulating gloves’’ included in
the proposed rule.
Paragraph (d) of the final rule
addresses the employee’s working
position. The requirements in this
paragraph protect employees against
slipping, falling, or accidentally
reaching into energized parts. Mr.
Stephen Frost with the Mid-Columbia
Utilities Safety Alliance supported
proposed paragraph (d), commenting:
Industry practice and OSHA guidance has
always stated that the worker shall not be
within reaching or falling distance when
working near energized lines or equipment.
We appreciate OSHA revising the language to
more clearly state what is reaching or falling
distance. [Ex. 0184]
Paragraph (d)(1), which is being
adopted without substantive change
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from the proposal, requires the
employer to ensure that each employee,
to the extent permitted by other safetyrelated conditions at the worksite,
works in a position from which a shock
or slip would not cause the employee to
contact exposed, uninsulated parts
energized at a potential different from
the employee’s. Since slips, and even
electric shocks, are not entirely
preventable, it is important for the
employee to take a working position so
that such an event will not increase the
severity of any incurred injury. OSHA
adopted this requirement from existing
§ 1910.269(l)(4). There is no counterpart
to this requirement in existing subpart
V.
The Agency believes that it is
important for employees to work from
positions where a slip or a shock will
not bring them into contact with
exposed, uninsulated energized parts
unless other conditions, such as the
configuration of the lines involved,
would make another working position
safer. The position taken must be the
most protective available to accomplish
the task. In certain situations, this work
position may not be the most efficient
one. OSHA notes that the language in
paragraph (d)(1) allows for guarding or
insulating the live part as an alternative
means of compliance.
Proposed paragraph (d)(2) generally
would have required an employee
working near exposed parts energized at
601 volts to 72.5 kilovolts to be in a
position such that he or she could not
reach into the applicable minimum
approach distance. In the preamble to
the proposed rule, OSHA requested
comments on the need for proposed
paragraph (d)(2) and on whether there
are other effective means of protecting
employees from the relevant hazard.
The Southern Company argued that
‘‘[t]he minimum approach distance
contains an ergonomic component that
should provide adequate protection
from inadvertent movement’’ (Ex. 0212).
OSHA does not agree with Southern
Company that the ergonomic
component of the minimum approach
distance provides adequate protection
for employees who are working close to,
but not on, exposed, uninsulated
energized parts. As explained earlier in
the preamble, OSHA concluded that
working extremely close to (that is, near
the minimum approach distance
boundary to) energized parts without
the use of electrical protective
equipment is not a safe practice and that
existing § 1910.269, which may allow
this practice, is not effective in
preventing accidents involving contact
with energized parts by employees who
are not using electrical protective
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equipment. (See the summary and
explanation for final § 1926.960(c)(2)(ii)
for a description of the purpose behind
paragraphs (c)(2)(ii) and (d)(2) and a
discussion of the relevant accidents.)
When employees are not working
directly on live parts, then nearby
exposed, uninsulated live parts are
typically not in their view. Those parts
can be above them,263 below them,264
behind them,265 or to the side 266 (Exs
0002, 0003, 0004). As noted previously,
OSHA designed the ergonomic
component of the minimum approach
distance on the premise that the
employee will detect an error in judging
and maintaining the minimum approach
distance and then have time to correct
that error before encroaching on the
electrical component of the minimum
approach distance. When exposed,
uninsulated live parts are not in an
employee’s line of sight, such errors are
difficult to detect. In addition, the
Agency believes that, when employees
are not performing work on energized
parts, the employees are not paying as
much attention to those parts as to the
equipment the employees are servicing
and may, inadvertently, become
complacent about the hazards posed by
those parts. In any event, the accident
record makes it clear that employees
working without electrical protective
equipment near exposed, uninsulated
parts energized at 601 volts to 72.5
kilovolts face an unacceptable risk of
electric shock.
An alternative approach would be for
OSHA to adopt a more limited
requirement prohibiting employees
without electrical protective equipment
from working where they could reach
into the electrical component of the
minimum approach distance. The basis
of such a requirement would be that the
probability that current could arc to the
employee is not significant at a distance
that is farther than the electrical
component of the minimum approach
distance from exposed, uninsulated live
parts. However, as the accident data
show, employees often are moving up,
back, down, or in other directions away
263 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_
detail?id=201520301&id=573832&id=14333439.
264 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_
detail?id=927830&id=839480&id=14373955.
265 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_
detail?id=14403315&id=200350395&id=14346514.
266 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_
detail?id=170672547&id=512269&id=569988.
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from their working positions when they
contact live parts (id.).267 The Agency,
therefore, concludes that requiring
employees to work in positions from
which they cannot reach into the
electrical component (rather than the
full minimum approach distance) would
not protect employees adequately.
Existing § 1910.269(a)(2)(ii)(C) already
requires employers to train their
employees in minimum approach
distances. In addition, final
§ 1926.960(c)(2)(ii) requires employers
to ensure that employees using rubber
insulating gloves or rubber insulating
gloves and sleeves don the gloves and
sleeves before they get into a position
from which they can reach into the
minimum approach distance. OSHA
believes that using the same distance for
paragraph (d)(2) will simplify training
and make it easier for employers to
establish work rules governing the use
of electrical protective equipment.
In the preamble to the proposed rule,
the Agency discussed how to comply
with OSHA’s minimum approachdistance requirements in the summary
and explanation for the proposal’s
minimum approach distances specified
in § 1926.960(c)(1) (70 FR 34862).
Although this discussion applies
equally to § 1926.960(c)(1) in the final
rule, the Agency is moving the
discussion to the summary and
explanation for final § 1926.960(d)(2)
because it relates to both provisions and
to comments received on both
provisions, which OSHA discusses here.
The ergonomic component of the
minimum approach distance accounts
for errors in maintaining the minimum
approach distance (which might occur if
an employee misjudges the length of a
conductive object he or she is holding),
and for errors in judging the minimum
approach distance. The ergonomic
component also accounts for
inadvertent movements by the
employee, such as slipping. In contrast,
the working position selected to comply
with final paragraph (c)(1)(iii) (and
paragraphs (c)(2)(ii) and (d)(2)) must
account for all of an employee’s
reasonably likely movements and still
permit the employee to adhere to the
applicable minimum approach distance.
As noted in the preamble to the
proposal (id.), and in final Appendix B,
to ensure compliance with minimum
approach distances (the electrical and
ergonomic components combined), the
work position selected must account for
such reasonably likely movements as:
267 See, for example, the four accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=
573832&id=14373955&id=200350395&id=569988.
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• adjusting an employee’s hardhat,
• maneuvering a tool onto an
energized part with a reasonable amount
of over- or under-reaching,
• reaching for, and handling, tools,
material, and equipment passed to him
or her, and
• adjusting tools and replacing
components on them, when necessary
during the work procedure.
Figure 1 in final Appendix B depicts
an example of the range of reasonably
likely movements by an employee.
OSHA believes that it is important for
employers to train employees not only
in the applicable minimum approach
distances, but also in how to maintain
those distances. Proposed Appendix B
explained this approach, stating: ‘‘The
training of qualified employees required
under § 1926.950 and the job planning
and briefing required under § 1926.952
must address selection of the proper
working position.’’ To clarify this point,
final § 1926.950(b)(2)(iii) requires
employers to train qualified employees
in the ‘‘minimum approach distances
specified in this subpart corresponding
to the voltages to which the qualified
employee will be exposed and the skills
and techniques necessary to maintain
those distances’’ (emphasis added to
show the new language). (See the
discussion of this provision earlier in
this section of the preamble.) Final
§ 1926.952(b) requires the job briefing to
cover personal protective equipment
requirements and the procedures
employees are to use in performing the
work. OSHA interprets this provision as
requiring the job briefing to address the
selection of the proper working position
under final § 1926.960(c)(1)(iii) and
(d)(2).
EEI counsel Mr. Stephen Yohay and
Mr. Clayton Abernathy with OG&E
Energy Corporation indicated that
information in Appendix B to proposed
Subpart V, and the requirements in
proposed paragraphs (c)(2)(ii)(a) and (d),
led EEI to believe that OSHA was
increasing the ergonomic component of
the minimum approach distance by 0.61
meters, for a total ergonomic component
of 1.22 meters (Tr. 1079–1082). EEI
commented:
In the proposed preamble, OSHA states it
is necessary to add the reach component
since many injuries resulted from violation of
MAD. EEI requests that OSHA place in the
record the evidence on which it relies to
substantiate this change. EEI also suggests
that if, in fact, OSHA’s reasoning is correct
and employees did cross the imaginary 24
inch line in the past, why and how does
OSHA believe that employees will not cross
a 50 inch line in the future? [Ex. 0227]
Testifying on behalf of EEI, Mr.
Abernathy described how increasing the
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minimum approach distance by 0.61
meters would restrict some of the work
his company’s employees do (Tr. 1055–
1078). He described two scenarios that
he claimed would be affected by this
increase—an apprentice line worker
working on the secondary conductors
on a distribution transformer and a line
worker installing insulating protective
equipment on overhead conductors. The
apprentice in Mr. Abernathy’s first
example was wearing rubber insulating
gloves rated for the secondary voltage,
but not for the 15-kilovolt primary
voltage (Tr. 1058–1059).
As explained previously in this
preamble, the ergonomic component for
voltages addressed by EEI’s comments is
0.61 meters; it is not 1.22 meters as
Messrs. Abernathy and Yohay claimed.
The Agency believes that EEI’s
confusion stemmed from a common
misperception of how minimum
approach distances work in practice.
Some employers mistakenly believe that
the ergonomic component of the
minimum approach distance accounts
for all movement on the part of the
employee. As described previously, this
is not the case. The minimum approach
distance sets a boundary that the
employee may not penetrate as he or she
is working. To ensure that employees do
not penetrate this boundary as they are
working, the employer must instruct
workers how to position themselves so
that reasonably likely movements do not
bring the employees inside that
boundary. Paragraph (d)(2) of the final
rule ensures that employees who are not
protected against exposure to energized
parts are working at a safe distance from
the parts. The final standard generally
provides that an employee performing
work near exposed parts energized
between 601 volts and 72.5 kilovolts
must work from a position where he or
she cannot reach into the minimum
approach distance. This positioning
requirement does not apply if the
employee is wearing rubber insulating
gloves, being protected by insulating
equipment covering the energized parts,
performing work using live-line tools, or
performing live-line barehand work.268
As noted previously, OSHA
concluded that there is clear evidence in
the record that approaching too close to
268 The proposal provided that paragraph (d)(2)
did not apply to employees ‘‘insulated from the
energized parts.’’ The language in the final rule
clarifies that the provision does not apply to
employees wearing rubber insulating gloves or
protected by insulating equipment covering the
energized parts. Note that employers must still
ensure that employees wearing rubber insulating
gloves maintain the minimum approach distance
from energized parts on which they are not working
unless those parts are insulated from the employee.
(See final paragraph (c)(1)(iii).)
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20457
energized parts kills and injures
employees (Exs. 0002, 0003, 0004). In
Ex. 0004 alone, there were at least 27
accidents involving employees coming
too close to energized parts without
using electrical protective equipment.269
There are at least six accidents in the
record involving apprentices coming too
close to energized parts without using
electrical protective equipment (Exs.
0002, 0003).270
As noted by an OSHA witness at the
hearing, employers can protect the
apprentice in Mr. Abernathy’s example
by ensuring that the apprentice is
working from a position where he or she
cannot reach into the minimum
approach distance or, if that is not
possible, by installing electrical
protective equipment on the primary
conductors to enable the employee to
work within the minimum approach
distance of those conductors (Tr. 1087–
1088). According to Mr. Abernathy, the
primary conductor is 1.0 meter (40
inches) from the secondary conductor
on which the apprentice would be
working (Tr. 1069, 1071). The minimum
approach distance for a 15-kilovolt
primary generally is 0.65 meters (26
inches).271 Thus, the worker could
position himself or herself so that he or
she could reach 0.34 meters (14 inches)
beyond the secondary conductor and
still be in compliance with final
paragraph (d)(2). In addition, as long as
the secondary conductor is below the
primary by a distance that is greater
than the minimum approach distance, it
should be possible under the final rule
for the apprentice to work on the
secondary without rubber insulating
gloves rated for the primary voltage. If
the secondary conductor is closer to the
269 There were 27 accidents in which the
investigation summary indicated that an employee
who was not using electrical protective equipment
contacted energized parts. There were many other
accidents involving employee contact with
energized parts in which the summary did not
indicate whether the employee was using electrical
protective equipment. The 27 accidents can be
found at: https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=
512269&id=525675&id=573832&id=755199&id=
768101&id=819805&id=894196&id=
927830&id=982082&id=14238117&id=
14242036&id=14333439&id=14367023&id=
14392393&id=14402788 and https://www.osha.gov/
pls/imis/accidentsearch.accident_
detail?id=14403315&id=
14482723&id=170074801&id=170118475&id=
170189849&id=170672547&id=
170891014&id=171054430&id=200010163&id=
200010338&id=201520301&id=201750080.
270 See the six accidents described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=200010163&id=
201440013&id=14345318&id=170170179&id=
789354&id=711960.
271 The minimum approach distance for 15
kilovolts is 0.65 meters at elevations of 900 meters
or less, but increases at higher elevations.
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
primary conductor than the minimum
approach distance, the existing
standards (§§ 1926.950(c)(1) and
1910.269(l)(2)) already prohibit
employees from working on the
secondary conductor without using
electrical protective equipment rated for
the primary voltage on either the
primary conductor or the employee.
Final paragraph (d)(2) does not apply
to voltages of 600 volts and less. Much
of the work performed at these lower
voltages involves the use of insulating
hand tools in a panelboard or cabinet.
The chance of contacting a live part
during this work is low because of the
layout of live parts within the enclosure
and the use of the insulated tool to
maintain a safe distance from the live
parts. The electrical clearances between
energized parts for voltages in this range
are small enough that all energized
circuit parts normally will be in front of
the employee, enabling the employee to
maintain the required minimum
approach distance easily. This
paragraph also does not apply when the
voltage exceeds 72.5 kilovolts, because
the minimum approach distances
generally become greater beyond this
voltage and because employees cannot
use rubber insulating equipment for
protection at these higher voltages.
Mr. Lee Marchessault of Workplace
Safety Solutions recommended that
paragraph (d)(2) apply to exposed parts
energized at more than 300 volts rather
than 600 volts, noting that this
application would expand the scope of
the requirement to ‘‘underground,
power plant and meter work on exposed
480 volt secondary systems’’ (Ex. 0196).
As explained previously, and in the
preamble to the proposed rule (70 FR
34865), employees typically use
insulated tools to work on this
equipment. In addition, a working
position requirement is inappropriate
for this equipment because much of this
equipment is at ground level, where
employees easily and frequently adjust
their working positions while they
work. (In contrast, when employees are
working at elevated locations, where
employees perform most of the
energized work on higher voltages,
employees work from a fixed position
determined by the location of an aerial
lift platform or their positioning straps.
Therefore, the Agency did not adopt Mr.
Marchessault’s recommendation to
expand the scope of final paragraph
(d)(2).
Proposed paragraph (d)(2) did not
apply to situations involving employees
insulated from the energized parts or
performing live-line barehand work.
However, many rulemaking participants
expressed concern that proposed
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paragraph (d)(2) did not fully account
for work practices involving the use of
live-line tools. (See, for example, Exs.
0125, 0127, 0149, 0151, 0155, 0159,
0164, 0172, 0179, 0188, 0226, 0471; Tr.
1237, 1245–1246.) The comments of Ms.
Tracy Harness with the Northwest Line
Constructors Chapter of NECA typified
these concerns:
This requirement proposes to add a greater
working distance for an employee working
near energized exposed parts at more than
600 volts, but not more than 72.5 kilovolts if
the employee is not insulated from the
energized exposed part or performing liveline bare-hand work. This additional distance
is proposed to prevent an employee from
accidentally reaching into the minimum
approach distance from their working
position without protection . . . In many
states employees use insulated sticks to
perform work on energized parts above 600
volts. On page 34862 of the Federal Register
it appears that OSHA recognizes the
difference when using an insulated stick by
not requiring this additional distance for
work above 72.5 kilovolts. A number of states
do not allow the use of protective gloves to
work on energized parts above 5,000 volts.
There are no requirements for employees to
wear insulated gloves when using an
insulated stick.
Will OSHA consider an employee using an
insulated stick exempt from having to
maintain the added positioning distance for
all voltages above 600 volts?
If not, we request that OSHA reconsider
this issue due to the increased ergonomic risk
it will place on employees. Requiring
employees to hold the stick at a greater
distance from the object they are handling or
working on can put more stress on wrists,
elbows and shoulders by changing the
leverage point. We do not believe that the
industry fatalities that support the proposed
change occurred while employees were using
insulated sticks. [Ex. 0188]
A live-line tool used by an employee
to work on an energized part insulates
the employee from that part. As noted
earlier and in the preamble to the
proposed rule (70 FR 34862), a live-line
tool holds the energized part at a
distance. Using a live-line tool, an
employee can easily maintain minimum
approach distances, at least once the
tool is engaged with the energized part.
The working position requirement in
proposed paragraph (d)(2) did not apply
to employees insulated from the
energized parts, including employees
working on live parts with live-line
tools. However, there may be energized
parts in the work area other than the one
the worker is handling with the tool,
and he or she would not be insulated
from those parts by the live-line tool.
Thus, it was less clear from the language
in the proposed rule whether a worker
using a live-line tool on one part would
be required to position himself or
herself out of reach of the minimum
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Fmt 4701
Sfmt 4700
approach distances from other energized
parts.
OSHA examined the accident reports
in Ex. 0004 and found that only five of
the 800 accidents in that database
involved employees using the live-line
tool work method approaching too close
to an energized part operating between
600 volts and 72.5 kilovolts (Ex.
0004).272 This compares to the 27 other
accidents involving uninsulated
employees coming too close to
energized parts noted previously. In
addition, employees using live-line
tools generally are looking in the
direction of the live parts, are constantly
aware of the presence of energized parts,
and position themselves by means of the
live-line tool at a fixed distance from the
energized part on which they are
working. Thus, it is much less likely
that these employees (compared to
employees not working on energized
parts) will inadvertently encroach on
the minimum approach distances for
parts not being worked on. The Agency
concludes that, although there is still
some risk for employees using live-line
tools, that risk is much lower than for
employees not insulated at all from
energized parts. Consequently, OSHA is
adopting the commenters’ suggestion
and is exempting work performed with
live-line tools from final paragraph
(d)(2). This exemption only applies to
work performed using live-line tools.
Thus, an employee who is hanging
hardware on a pole without the use of
a tool or electrical protective equipment
must be in a position where he or she
cannot reach into the minimum
approach distance of any part energized
at 601 volts to 72.5 kilovolts, even if the
employee performs other work on that
pole using live-line tools. OSHA revised
the language in Appendix B addressing
the issue of proper work positioning to
explain clearly how to comply with the
minimum approach-distance
requirements adopted in the final rule.
Paragraph (e) of § 1926.960 in the
final rule, which is being adopted
without substantive change from the
proposal, addresses the practices of
connecting and disconnecting lines and
equipment. Common industry practice,
as specified in the 2002 NESC, Rule
443F,273 is for employees to make
connections by connecting the source as
the last item in the sequence and to
break connections by removing the
source as the first item in the sequence
(Ex. 0077). These practices, specified by
272 See the five accidents described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=170378616&id=170577688&id=
170336325&id=170089197&id=792739.
273 The 2012 NESC contains the same
requirement in Rule 443F.
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paragraphs (e)(1) and (e)(2) in the final
rule, will ensure that the wire or device
handled by an employee remains
deenergized as long as possible, thereby
minimizing the chance that an electrical
accident will occur. Also, to prevent
energizing any disconnected
conductors, employers must ensure that
employees keep loose ends of
conductors away from exposed,
energized parts, as required by final
paragraph (e)(3). These three provisions,
which have no counterparts in existing
Subpart V, duplicate the requirements
of existing § 1910.269(l)(5).
Paragraph (f) of final § 1926.960,
which OSHA adopted from existing
§ 1910.269(l)(6)(i), provides that, when
employees perform work within reach
of exposed, energized parts, the
employer must ensure that each
employee removes, or renders
nonconductive, all exposed conductive
articles, such as keys or watches, if
those articles would increase the
hazards associated with contact with the
energized parts. If an employee wears
metal jewelry, he or she could cover the
jewelry so as to eliminate the contact
hazard. This requirement does not
preclude workers from wearing metal
rings or watch bands if the work already
exposes them to electric-shock hazards
and if the metal would not increase
those hazards. (For example, for work
performed on an overhead line, the
wearing of a ring would not increase the
likelihood that an employee would
contact the line, nor would it increase
the severity of the injury should contact
occur.) This requirement protects
employees working on energized
circuits with small clearances and high
current capacities (such as some batterysupplied circuits) from severe burn
hazards. The rule also protects workers
minimally exposed to shock hazards
from injuries resulting from a dangling
chain’s making contact with an
energized part. This provision has no
counterpart in existing subpart V.
The North Carolina Department of
Labor recommended expanding the list
of prohibited articles or discussing other
conductive articles in the preamble to
the final rule (Ex. 0098). The State
agency pointed to an OSHA
interpretation related to a comparable
provision in existing § 1910.333(c)(8).
The interpretation to which the North
Carolina Department of Labor referred
was an intraagency memorandum dated
December 30, 1993, and it related to
whether § 1910.333(c)(8), which is
similar to proposed § 1926.960(f),
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prohibits metal eyeglasses.274 This
interpretation reads as follows:
Eyeglasses with exposed metal parts are
considered ‘‘Conductive apparel’’. As noted
in the middle of column 2 of page 32007 of
the preamble published in Volume 55,
Number 151 of the Federal Register on
Monday, August 6, 1990, the Electrical Safety
Related Work Practice standard at
1910.333(c)(8) prohibits employees from
wearing conductive objects in a manner
presenting an electrical contact hazard.
Normally, the wearing of eyeglasses
containing exposed metal frames (or metal
parts of frames) is not considered to present
an electrical contact hazard. However, when
the glasses have a metal type frame and the
employee is working with his or her face
extremely close to energized parts or when a
metallic chain strap is attached to the frame
for wearing around the neck, an electrical
contact hazard can be present. In such cases,
the standard permits the hazard to be
removed by eliminating the chain and
wearing either a protective face shield or
appropriate safety glasses over the metal
frame optical glasses.
OSHA confirms that this
interpretation also applies to paragraph
(f) of the final rule. However, because
eyeglasses would rarely pose the
hazards addressed by this provision, the
Agency concludes that it is not
necessary to mention eyeglasses as an
example of the type of conductive
article prohibited by paragraph (f).
Therefore, OSHA is adopting paragraph
(f) in the final rule without substantive
change from the proposal.
Protection From Flames and Electric
Arcs
Paragraph (g) of the final rule
addresses protective clothing and other
personal protective equipment worn by
employees exposed to hazards posed by
flames and electric arcs. OSHA revised
the title of paragraph (g) in the final rule
to ‘‘Protection from flames and electric
arcs’’ to reflect more accurately that this
paragraph addresses forms of protection
other than protective clothing. (For the
same reason, OSHA included language
in final paragraph (g)(5) to be clear that
that provision requires both protective
clothing and other protective
equipment.) In the 1994 rulemaking on
§ 1910.269, OSHA determined that
electric power generation, transmission,
and distribution workers face a
significant risk of injury from burns due
to electric arcs (59 FR 4388). In that
rulemaking, OSHA also concluded that
certain fabrics increase the extent of
injuries to employees caught in an
electric arc or otherwise exposed to
274 This memorandum is available at https://
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=21350.
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flames (59 FR 4389). Therefore, the
Agency adopted two rules: (1) Existing
§ 1910.269(l)(6)(ii), which requires that
employers train employees exposed to
flames and electric arcs in the hazards
related to the clothing that they wear,
and (2) existing § 1910.269(l)(6)(iii),
which requires employers to ensure that
employees exposed to flames or electric
arcs do not wear clothing that, when
exposed to flames or arcs, could
increase the extent of injuries sustained
by the workers. A note following
existing § 1910.269(l)(6)(iii) indicates
the types of clothing fabrics that the
§ 1910.269 rulemaking record
demonstrated were hazardous when
worn by employees exposed to electric
arcs, namely, acetate, nylon, polyester,
and rayon. The note explains that the
standard prohibits the use of clothing
made from these types of fabric unless
the employer can demonstrate that the
fabric was treated to withstand any
relevant conditions or the employee
wears it in a manner that eliminates the
hazard.
Need for protection from electric arcs
and hazard assessment. Even after
existing § 1910.269(l)(6) became
effective,275 employees continue to
sustain burn injuries when working on
energized lines and equipment. In the
preamble to the 2005 Subpart V
proposal, OSHA noted that, from
January 1, 1990, to October 30, 1994,
there were 46 accidents investigated by
Federal OSHA or State-plan
occupational safety and health agencies
involving burns addressed later by
§ 1910.269(l)(6)(iii) (70 FR 34866).
These 46 accidents resulted in 71 total
injuries (id.). Averaged over this period,
there were 9.5 accidents and 14.7
injuries per year. Also in the preamble
to the 2005 proposal, OSHA noted that,
from November 1, 1994 (when
§ 1910.269(l)(6)(iii) became effective), to
December 31, 1998, there were 17
relevant accidents resulting in 26
injuries (id.). Averaged over this period,
there were 4.0 accidents and 6.2 injuries
per year. Thus, while the clothing rule
in § 1910.269 appeared to reduce the
number of relevant accidents and
injuries by more than 50 percent, OSHA
believed that the remaining risk of burn
injury was still serious and significant
when it published the proposal in 2005.
OSHA based its belief that the risk of
burn injury was serious and significant
on two assumptions. First, the accidents
identified in the 2005 preamble
275 The original Federal Register notice
promulgating § 1910.269 set an effective date for
§ 1910.269(l)(6) of May 31, 1994 (59 FR 4320).
However, OSHA subsequently stayed the
enforcement of § 1910.269(l)(6)(iii) until November
1, 1994 (59 FR 33658; June 30, 1994).
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represented only a small fraction of the
accidents that occurred during this
period because employers must report
to the Agency only accidents involving
a fatality or three or more hospitalized
injuries (29 CFR 1904.39(a)). In this
regard, OSHA generally does not
investigate accidents that are not
reported by employers (see OSHA
directives CPL 02–00–150 and CPL 02–
00–094). Therefore, OSHA does not
investigate, or have documentation of,
most injury-producing accidents, even
serious ones, so data on these accidents
are not included in the information that
OSHA reviewed. Second, the reported
burn injuries identified in the 2005
preamble were extremely serious and
costly. Eighty-four percent of the burn
injuries were fatalities or required
hospitalization (70 FR 34866). Eightyseven percent of the accidents for which
the report lists the severity of the injury
involved third-degree burns (id.). Such
burns are extremely painful and costly,
typically requiring skin grafts and
leaving permanent scars.
Dr. Mary Capelli-Schellpfeffer
testified as OSHA’s expert witness on
the subject of protecting workers from
the hazards posed by electric arcs. Dr.
Capelli-Schellpfeffer received her
medical degree from the University of
Florida in 1982. She also holds a
master’s degree in public
administration. Following her
postgraduate medical training and
several years in private practice, Dr.
Capelli-Schellpfeffer served as the
medical director of Wisconsin Energy
Company, which included an electric
utility and a nuclear power generating
plant. She joined the University of
Chicago, Department of Surgery Faculty,
in 1993, where she served as the
director of the hyperbaric unit of the
University of Chicago Burn Center.
Since 1999, she has worked as a
consultant, researcher, and teacher, and
has treated employees in outpatient
clinical settings. She is licensed as a
physician in Wisconsin, Illinois, and
Maryland, and she is board certified by
the American College of Preventive
Medicine. Dr. Capelli-Schellpfeffer is
also a member of the American College
of Occupational and Environmental
Medicine and a fellow of IEEE (Tr. 175–
177).
In her prepared testimony for the
2006 public hearing, Dr. CapelliSchellpfeffer described the physical
properties of an electric arc and possible
injury following exposure to an arc as
follows:
[A]n electric arc exposure in a 480 V
installation with 22.6 kA available current is
. . . captured on video from a high voltage
test laboratory. . . . In the . . . test, data
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results showed peak monitored temperature
exceeded 225 degrees C in 10 ms at the
mannequin’s hand, and at the mannequin’s
neck at 120 ms. Cooling of the hand to 70
degrees C required more than 2500 ms.
The injuries that accompany high
temperature exposures at the body surface
are commonly referred to as skin burns. High
temperature exposures that occur
volumetrically, or that distribute within the
body’s tissues, are also called burns. The
term burn generally refers to a physicochemical change in the human tissue.
For example, most people are familiar with
the appearance of a superficial sunburn, and
how painful this can be. As the skin’s
appearance changes more severely, the burn
trauma is more profound, and can affect
other organ systems. When skin changes are
irreversible and irreparable, the trauma is
severe.
Other organs beside the skin can be
burned. The mechanism or way organ injury
unfolds in response to temperature is again
sensitive to the temperature peak, duration,
and biophysical processes.
Additionally, the form of energy which
creates the temperature rise can influence the
injury, once more because of biophysical
processes. For example, temperature change
in the eye and recognition of the resulting
injury from conductive heat exposure (like a
piece of molten metal on the cornea) will be
different than the injury from a radiation
exposure (like UV light).
The latent heat of melting subsequent to an
electric arc can also serve as an ignition
hazard for clothing. This means that along
with the hazard from an arc’s heat burning
the skin, there is additional possibility of
severe harm from the arc burning up clothing
which lies against the skin. Burning clothing
against the skin creates damage to the skin
through conductive heating for the extended
time which might be necessary to extinguish
the clothing and start cooling.
*
*
*
*
*
[T]est results illustrated the high degree of
variability in electric arc faults and led to
excerpts of video images into time-lapsed
photographs. The test results also provided
exposure data. Finally, the stop action frames
of video recordings permitted visualization of
the dynamic changes in the tests involving
the mannequin worker.
Of particular note in the stop action frames
of video recordings is the explosive speed
and ‘‘blast’’ character of electric arcs. These
images allow for the viewing of a destructive
plasma ball, flames, and waves of air, smoke,
and other gases.
The heating from the sub-second thermal
expansion of air and vaporization by
sublimation of metallic conductors leads to
pressure waves, referred to as the ‘‘thermo
acoustic effect’’ of an electric arc.
*
*
*
*
*
[A picture] illustrates the extent of injury
that can follow an electric arc exposure. Eyes,
ears, face, skin, limbs, and organs are
affected. Basic bodily function, including the
ability to breath[e], eat, urinate, and sleep are
completely changed. For this patient, initial
medical treatment cost more than $650,000,
including five surgeries; $250,000 for
reconstructive surgeries for five subsequent
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admissions; and $250,000 for [5] years of
rehabilitation including over 100 physician
visits and numerous therapy sessions. These
costs represent only direct medical
expenditures, without inclusion of indirect
employer and family costs . . . . [Ex. 0373;
emphasis included in original]
Dr. Capelli-Schellpfeffer’s testimony
reveals the power and injury-producing
effects of electric arcs. She also
highlights the potential extent and costs
of these injuries.
OSHA’s existing clothing requirement
in § 1910.269 does not require
employers to protect employees from
electric arcs through the use of flameresistant (FR) clothing. It simply
requires that an employee’s clothing do
no greater harm. Because the remaining
risk to power workers from electric arcs
is serious, the Agency proposed to
revise the standard to require the use of
flame-resistant clothing, under certain
circumstances, to protect employees
from severe burns. As OSHA noted in
the preamble to the proposal (70 FR
34866), the electric power industry is
beginning to recognize this need, as
evidenced by the many employers that
provide flame-resistant clothing to
employees (see, for example, Ex. 0080),
in ASTM standards that provide for arc
ratings of protective clothing 276 (see, for
example, Exs. 0061, 0065, 0131, 0326),
and by the adoption of protectiveclothing requirements in the 2007
NESC 277 (Ex. 0533). The National Fire
Protection Association also recognizes
the need to protect employees working
on energized equipment from the
hazards posed by electric arcs (see, for
example, Ex. 0134).
When OSHA promulgated § 1910.269,
there were no standards for clothing to
protect employees from the thermal
hazards resulting from electric arcs.
Since then, ASTM adopted such
standards (see, for example, Exs. 0061,
0065, 0131, 0326). These standards
ensure that clothing does not ignite and
that it is rated to provide protection
against a specific level of heat energy.
Manufacturers label apparel meeting the
ASTM standards with the amount of
heat energy that the clothing can absorb
under laboratory test conditions without
letting through sufficient heat to cause
a second-degree burn.278 Such clothing
276 ASTM also has standards for other arcprotective equipment, including ASTM F2178–08,
Standard Test Method for Determining the Arc
Rating and Standard Specification for Face
Protective Products.
277 The 2012 NESC also contains protectiveclothing requirements.
278 OSHA explains the arc rating for clothing in
the summary and explanation for final paragraph
(g)(5), under the heading Selecting arc-rated
protective clothing and other protective equipment,
later in this section of the preamble.
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currently is widely available in ratings
from about 4 cal/cm 2 to over 50 cal/cm 2
(Tr. 412). In general, the higher the
rating, the heavier the clothing;
however, lighter fabrics now provide a
level of protection equivalent to heavier
fabrics used in the past (Tr. 440).
Some rulemaking participants
generally supported OSHA’s proposal to
require the use of FR clothing 279 in
certain circumstances. (See, for
example, Exs. 0155, 0230, 0235, 0241,
0505; Tr. 895–897.) IBEW, ESCI, and the
Independent Electrical Contractors,
among others, supported FR clothing
requirements (Exs. 0155, 0230, 0241,
0505; Tr. 895–897). ORC voiced general
support for the proposal’s approach to
arc-flash protection, commenting:
ORC generally supports the proposed
requirements to protect employees from the
thermal hazards of electric arcs. Assessing
the potential for employee exposure to
hazards from flames or electric arcs is
appropriate for employees working with or
near energized equipment and where their
work clothing could be ignited directly by
molten metals or electric arcs or by
flammable materials ignited by an electric
arc. Prohibiting the wearing of clothing that
could melt or ignite and requiring the
wearing of flame-resistant and appropriate
arc-rated clothing based on the extent of the
hazards present are also appropriate. [Ex.
0235]
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Many electric utility representatives
generally opposed the proposed
requirements for protection from
electric arcs. (See, for example, Exs.
0177, 0183, 0202, 0220, 0227, 0233,
0238, 0401; Tr. 371–374, 1093–1104,
1184–1185.) Some of these rulemaking
participants suggested that the
requirements in existing § 1910.269
were sufficiently protective and that
there was insufficient evidence of a
need to adopt more protective
requirements. (See, for example, Exs.
0177, 0181, 0227.) For instance,
Consumers Energy stated that, in its
experience, existing § 1910.269(1)(6)(iii)
‘‘has been largely effective’’ (Ex. 0177).
Some commenters argued that the
accidents that occurred were the result
of employees violating safety-related
work rules. (See, for example, Exs. 0152,
0238.) For instance, Mr. Frank Owen
Brockman with Farmers Rural Electric
279 The final rule requires arc-rated clothing
(which also is flame-resistant) in some
circumstances and FR clothing in others. When the
distinction is unimportant, as when discussing
general comments on the need for protective
clothing, OSHA uses the term ‘‘FR clothing,’’ even
though the final rule may require that clothing also
be arc rated. For a detailed explanation of the
difference between FR clothing and arc-rated
clothing, see the summary and explanation for final
paragraph (g)(5), under the heading Selecting arcrated protective clothing and other protective
equipment, later in this section of the preamble.
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Cooperative Corporation commented:
‘‘Most people are . . . injured not by
arcs and their heat, but by not following
the simple, most basic rules’’ (Ex. 0401).
OSHA acknowledges that the
adoption of existing § 1910.269 in 1994
led to a reduction in the number (and
potentially the severity) of burn and
other injuries incurred by power line
workers exposed to electric arcs.
However, the Agency concludes that
existing § 1910.269 has not been
sufficiently protective in preventing
these injuries.
As noted earlier, the 6.2 injuries per
year that OSHA identified as being
caused by electric arcs represent only a
small fraction of such injuries
experienced by electric power
generation, transmission, and
distribution workers. Moreover, the vast
majority of the injuries OSHA identified
are extremely serious, such as the
accident described in Dr. CapelliSchellpfeffer’s testimony.
OSHA’s final regulatory analysis
estimates that there are 444 serious
injuries occurring each year during
work addressed by the final rule. This
estimate was derived by multiplying the
25 serious injuries actually reported
annually over the period examined by a
specified correction factor to account for
undercounting. (See Section VI, Final
Economic Analysis and Regulatory
Flexibility Analysis, later in the
preamble to the final rule.) Multiplying
the 6.2 reported serious arc-related
injuries by the ratio of 444 estimated
injuries to 25 reported injuries yields an
estimate of 110 serious arc-related
injuries still occurring each year. As
noted earlier, the vast majority of these
injuries involve third-degree burns.
Existing § 1910.269 requires extensive
training in electrical safety-related work
practices, and evidence in the record
indicates that workers covered by this
final rule receive extensive training in
these practices and are highly qualified
to perform electric power generation,
transmission, and distribution work. Mr.
Albert Smoak with Southwestern
Electric Power Company stated, ‘‘We
have a very extensive apprentice
program. And so we spend lots of
money doing that. Our apprentices are
very well trained’’ (Tr. 1229). Mr.
William Mattiford of Henkels & McCoy
testified, ‘‘Employees are trained either
by Henkels and McCoy or other
construction companies or have
undergone extensive training in a
certified apprenticeship program’’ (Tr.
1318–1319). Similar statements appear
elsewhere in the rulemaking record.
(See, for example, Tr. 1238–1239.) As
the data show, however, serious arcrelated incidents continue to occur
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20461
during work covered by this final rule.
Even Mr. Brockman recognized that ‘‘in
the majority of [accidents], the fatality
involved [a] worker who had been
appropriately trained for the exposure’’
(Tr. 1278).
It would be contrary to the purposes
of the OSH Act for the Agency to set
standards based on an expectation that
there will be perfect compliance with
work-rule requirements. To be effective,
such work-rule provisions rely, in part,
on employee compliance with employer
work practices. Because there will
always be occasional instances of
noncompliance with work rules, OSHA
standards incorporate secondary
protective measures. Moreover, arcs can
occur as a result of circumstances that
work rules cannot control. For example,
electric arcs can result from accidents,
such as an employee’s dropping a tool
onto energized parts (Ex. 0004 280).
According to Dr. Capelli-Schellpfeffer,
other causes of electric arcs on electric
utility systems include transient
overvoltage disturbances (such as
lightning, switching surges, arcing
ground fault in ungrounded systems),
mechanical breaking, cracking,
loosening, abrading or deforming of
static or structural parts, and shorting by
animals (Ex. 0373). These types of
electric arcs generally do not result from
poor work practices. Exhibit 0004
describes 100 accidents involving
electric arcs. More than 10 percent of
those accidents involved equipment
failure or internal faults.281 Dr. CapelliSchellpfeffer testified about one of the
reasons for this type of event:
There is more available power in the
electric system, and the higher availables put
more stress, electromechanical stress, on the
infrastructure, at the same time that the
infrastructure that we have installed is
mature. It is aging. And so there is a
transition in the experience of the power
systems from fairly low levels of available
power and a relatively young infrastructure
from the time of the 1950s and ‘60s, to where
we are today at the beginning of the 21st
century where the availables are orders of
magnitude higher, and the infrastructure is
far more mature. [Tr. 205–206]
IBEW explained:
Arcs can occur for reasons totally
independent of the conduct of employees or
the utilities or contractors. Thus, arcs can
result from the presence of rodents, changes
in mechanical properties, environmental
280 See, for example, the accident described at
https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=201841061.
281 See the 12 accidents described at https://www.
osha.gov/pls/imis/accidentsearch.accident_detail?
id=201340395&id=170749873&id=170632699&id=
170762769&id=14343594&id=170238109&id=
170891899&id=170358428&id=170888259&id=
170727697&id=14241863&id=170193353.
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conditions or the amount of stress that
increasing amounts of available power are
putting on the aging infrastructure. [Tr.] 205,
207. Arc events are complicated and variable,
and no one strategy for preventing or
protecting against them will be ‘‘maximally
protective.’’ Moreover, whatever the reason
for an arc flash, the fact is that they occur in
the electrical transmission and distribution
industry, and there are measures that can be
taken to minimize the hazard they pose to
employees. As Dr. Capelli-Schellpfeffer
noted, employee protection requires a
‘‘multifactorial approach,’’ [Tr.] 210, which
includes the use of FR clothing so that if all
else fails, employees will remain protected.
[Ex. 0505]
The Agency, thus, continues to
believe that further reductions in the
number and severity of arc-flash-related
injuries will result from adopting
requirements that provide protection
from electric arcs in a way that
supplements the existing requirements
in § 1910.269 designed to prevent
electric arcs and the ignition of clothing
when arcs do occur. OSHA concludes
that, under existing § 1910.269 and
subpart V, the risks associated with
electric arcs warrant additional
protection for employees.
The Agency does agree with APPA,
however, that protective clothing ‘‘is not
a comprehensive solution to eliminating
fire related injuries in [the electric
utility] industry’’ (Ex. 0504). Paragraph
(g) of the final rule protects employees
in case an electric arc occurs in spite of
other provisions in the final rule
designed to prevent them from
happening in the first place.
The National Association of
Manufacturers (NAM) recommended
that, even if the Agency found that there
is a significant risk of arc-flash burns for
activities covered by this final rule, it
should state clearly that no findings
indicate whether there is significant risk
for activities outside the scope of the
final rule (Ex. 0222). The association
maintained that §§ 1910.132 and
1926.95 do not presently require arcflash hazard assessments or arc-rated
clothing and that there is no
justification for citations under those
standards or the general duty clause.
NAM also recommended that the
Agency instruct its enforcement
personnel not to issue such citations.
The risk findings OSHA makes in this
preamble regarding hazards posed by
electric arcs address only the types of
work covered by this final rule.
However, some existing general
industry and construction standards
already address these hazards. For
example, § 1910.335(a)(2)(ii) requires
the use of protective shields, barriers, or
insulating materials ‘‘to protect each
employee from shock, burns, or other
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electrically related injuries while that
employee is working . . . where
dangerous electric heating or arcing
might occur’’ (emphasis added).
Furthermore, § 1926.95(a) requires
personal protective equipment
‘‘wherever it is necessary by reason of
hazards of processes or environment,
chemical hazards, radiological hazards,
or mechanical irritants encountered in a
manner capable of causing injury or
impairment in the function of any part
of the body through absorption,
inhalation, or physical contact.’’ Also,
the generally applicable PPE provisions
for both general industry and
construction—§§ 1910.132(a) and
1926.95(a)—specifically mention
‘‘protective clothing’’ as one form of
required protection. The Agency
described its enforcement policy
relating to the protection of employees
from electric-arc hazards in certain
situations not covered by this final rule
in several letters of interpretation. (See,
for example, the November 14, 2006,
letter to Ms. Joanne Linhard and the
February 29, 2008, letter to Mr. Brian
Dolin.282)
Several commenters argued against
the proposed requirements for arcprotective clothing on the grounds that
it is expensive and uncomfortable. (See,
for example, Exs. 0158, 0183, 0202,
0229, 0233, 0239.) For instance, NRECA
commented:
Data so far suggest that arc protective
clothing is expensive and is uncomfortable to
wear, especially in hot and humid climates.
Of course, the discomfort in wearing arc
protective clothing is largely because it must
act as a heat shield and, therefore, it is
inherently bulky. [Ex. 0233]
OSHA finds that the costs associated
with the requirements of paragraph (g)
of the final rule are commensurate with
the benefits resulting from those
requirements. (For a detailed response
to this issue, see the discussion of
comments on balance of risk and costs
in employing protective equipment to
prevent arc-related burns in Section VI,
Final Economic Analysis and
Regulatory Flexibility Analysis, later in
the preamble to the final rule.)
As explained later in this section of
the preamble, OSHA determined that
the PPE required by paragraph (g) of the
final rule is not likely to be unduly
uncomfortable for employees to wear. In
any event, the Agency does not believe
that discomfort alone would justify
deleting § 1926.960(g) from the final
rule. Complaints that PPE is
282 The Dolin letter is available at https://
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=25973.
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uncomfortable have been common
throughout the Agency’s history. For
example, employees have complained
that hard hats and eye protection are too
uncomfortable to wear. (See, for
example, I.T.O. Corp. of New England v.
OSHRC, 540 F.2d 543, 546 (1st Cir.
1976), noting ‘‘employee complaints
that the [hard] hats created minor
inconveniences e.g., because they were
too heavy, too light, too hot, or too
cold’’; and Lewis County Dairy Corp.,
2006 WL 3247249, at *10 (03–1533,
2006) (ALJ), noting that ‘‘[the plant
manager] knew that employees did not
always wear eye protection and that it
was difficult to get them to do so as they
found it uncomfortable.’’) In this
rulemaking, the tree trimming industry
complained that employees find body
harnesses uncomfortable. (See, for
example, Exs. 0174, 0200, 0219.)
Although OSHA generally advises
employers to take the comfort of
protective equipment into consideration
when selecting appropriate protective
items for their employees, the Agency
concludes that the potential for
complaints about comfort does not
outweigh the strong evidence that there
is a safety need for employees covered
by this final rule to use PPE when
exposed to electric-arc hazards.
Paragraph (g)(1) of the final rule,
which is being adopted without
substantive change from the proposal,
requires the employer to assess the
workplace to identify employees
exposed to hazards from flames or
electric arcs.283 This provision ensures
that the employer evaluates employee
exposure to flames and electric arcs so
that employees who face such exposures
receive the required protection. Because
final § 1926.960 applies to work
performed on or near exposed,
energized parts of electric circuits,
employers do not need to conduct
assessments under paragraph (g)(1) for
employees who do not perform such
work. However, until the employer
ensures the complete deenergization of
a line or part of an electric circuit
following the procedures required by
final § 1926.961, including any required
testing and grounding, the line or part
must be considered and treated as
energized as required by final
§ 1926.960(b)(2). Also, final paragraphs
(g)(2) through (g)(5) protect employees
only from the thermal hazards posed by
flames and electric arcs. Therefore, if
283 Under paragraph (g)(1), employers need not
identify employees by name. The required
identification can also be occupation based, task
based, or location based provided that each
employee exposed to hazards from flames or from
electric arcs receives the protection that paragraph
(g) requires.
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the hazard assessment required by
paragraph (g)(1) shows employee
exposure to other hazards, then other
standards, such as §§ 1910.132(a) and
1926.95(a), may require the employer to
provide PPE for those hazards. (See the
discussion under the heading Protecting
employees from flying debris from
electric arcs, later in this section of the
preamble.)
Final paragraph (g)(1) requires the
employer to assess the workplace to
identify employees ‘‘exposed to hazards
from flames or from electric arcs.’’ A
few commenters requested that OSHA
define this phrase in the final rule (Exs.
0170, 0222, 0237). These commenters
argued that simply operating electric
equipment, such as a disconnect switch
in an electrical box, does not pose a
significant risk of injury from an electric
arc. For example, the American Forest &
Paper Association stated these concerns
as follows:
[W]e are concerned that the language of
proposed Sections 1910.269(l)(11) and
1926.960(g) could have unintended
consequences if interpreted to apply to
employees not exposed to a significant
risk * * *
*
*
*
*
*
[W]e do not believe the individual who
opens or closes the electrical disconnect on
an enclosed electrical box or panel with the
cover on/closed would be exposed to a
significant risk of harm from arc flash
hazards, but that is not clear from the
proposed regulatory text or the preamble. A
contrary interpretation would involve a huge
increase in the cost of both the proposed
standards and their potential extension
outside the Electric Power Sector. [Ex. 0237;
emphasis in original; footnote omitted.]
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If the employer properly installs and
maintains enclosed equipment and if
there is no evidence of impending
failure, the risk that an electric arc will
occur is low enough that the Agency
would not deem there to be exposure to
electric-arc hazards.284 For the purposes
of final paragraph (g), OSHA will
consider an employee ‘‘exposed’’ to
electric-arc hazards whenever there is a
reasonable likelihood that an electric arc
will occur in the employee’s work area.
The Agency considers there to be a
reasonable likelihood that an electric arc
will occur whenever the probability of
such an event is higher than it is for the
normal operation of enclosed
equipment.285
284 There is still a low risk that the equipment
will fail (with or without an employee operating it);
however, that risk is low enough that no arc-flash
protection is necessary. This risk is equivalent to
the risk encountered by employees every day when
they turn on the lights.
285 Basically, OSHA considers there to be a
reasonable likelihood that an electric arc will occur
when an employee operates enclosed electric
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In contrast, whenever the risk that an
arc will occur is higher than the risk of
such an occurrence posed by the normal
operation of enclosed equipment, the
Agency considers electric-arc hazards to
be present. For example, operating
equipment that is not enclosed (for
example, racking in a circuit breaker)
poses such a risk (Ex. 0004 286).
Conductive objects can fall onto
exposed live parts and cause an arc.
Evidence that the equipment may be
defective, for example, arcing noises or
unusual behavior or heating, indicates
that there is employee exposure to the
hazards of electric arcs (id. 287). Also,
working near energized parts exposes
employees to electric-arc hazards
whenever the employee or another
conductive object can contact those
energized parts and other parts at a
different potential (id. 288). (See the
definition of ‘‘exposed’’ and the
summary and explanation for final
§ 1926.960(b)(3), earlier in this section
of the preamble.)
With respect to the American Forest
& Paper Association’s comment about
opening and closing disconnects in an
enclosed electrical box, evidence in the
record indicates that equipment
enclosures do not always provide
adequate protection against electrical
faults (Ex. 0373). A paper by Jones et
al. 289 described the results of one
arcing-fault test as follows: ‘‘the fault
blew the door open and progressed up
the vertical bus, completely destroying
the vertical section of the [motor control
center]’’ (id.). A paper by Land 290
described problems the Navy had in
1979 with arcing faults in switchboards:
‘‘These arcs could completely destroy a
switchboard within a matter of seconds’’
(id.). Although these events may be
equipment in a manner that is not in accordance
with the manufacturer’s recommendations (that is,
normal operation) or when an employee operates
enclosed electric equipment that the employer has
not maintained properly.
286 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=14328736&id=
200962322&id=170197156.
287 See, for example, the two accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=170762769&id=
170204622.
288 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=170054258&id=
170614002&id=170611057.
289 Jones, R. A., Liggett, D. P., CapelliSchellpfeffer, M., Macalady, T., Saunders, L. F.,
Downey, R. E., McClung, L. B., Smith, A., Jamil, S.,
Saporita, V. J., ‘‘Staged Tests Increase Awareness of
Arc-Flash Hazards in Electrical Equipment,’’ IEEE
Transactions on Industry Applications Society,
36(2): 659–667, March–April 2000.
290 Land III, H. B., ‘‘The Behavior of Arcing Faults
in Low Voltage Switchboards,’’ 2005 IEEE ESTS,
Philadelphia, pp. 133–140, 2005.
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20463
uncommon, OSHA believes that it is
appropriate for the standard to require
the employer to assess the hazards
posed by different operations and
distinguish conditions that expose
employees to electric-arc hazards from
conditions that do not. For example,
employers may consider a properly
maintained switch as posing no electricarc hazards when an employee is
opening it under normal conditions. On
the other hand, if there is evidence that
the switch may be faulty or if the
employee is opening the switch to
troubleshoot the circuit, OSHA would
expect the employer to assume that the
switch does pose electric-arc hazards.
Evidence that a switch may be faulty
can include the presence of arcing or
unusual noise from the switch,
abnormally high temperatures around
the switch, and safety bulletins from the
switch manufacturer indicating that the
device might fail under certain
operating conditions. Thus, OSHA
concludes that it is not always safe to
operate an enclosed switch and,
therefore, is not generally exempting
such activities from the hazardassessment requirement in final
paragraph (g)(1) or any of the other
provisions in final paragraph (g).
OSHA does not believe that applying
paragraph (g)(1) of the final rule in this
manner will impose substantial extra
costs on employers. The Agency
anticipates that, in the vast majority of
cases, the employer will determine that
employees operating enclosed switches
will have no exposure to hazards from
electric arcs. On the basis of the
foregoing discussion, it should be clear
that the only occasions that an
employee performing a switching
operation would have exposure to
electric-arc hazards under paragraph
(g)(1), and, thus, be required to use arcrated protection, would be if: a switch
or other disconnect may be faulty
(which should be rare); an employee
operates a switch outside its rating 291
(which also should be rare), or an
employee is performing troubleshooting
or repair on the switch or a circuit
controlled by the switch. In the latter
case, the employee will be exposed to
those same hazards during the
troubleshooting or repair activities,
when appropriate arc-flash protection
would be required anyway. For the rare
cases in which the employer has reason
to believe that the switch might fail and
expose an employee to an electric-arc
hazard, the protection afforded by arcflash protection would be necessary.
291 Operating a switch or other disconnect outside
its rating is prohibited by § 1926.960(k) of the final
rule.
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However, the need to outfit the
employee in arc-flash protection in such
cases will serve as an incentive to effect
repair of the switch and remove the
hazard.
Some commenters argued that some
utilities perform work with live-line
tools, which limits employee exposure
to hazards posed by electric arcs and
makes FR clothing unnecessary. (See,
for example, Exs. 0125, 0171, 0179,
0188, 0226.) NECA also argued that 40cal/cm2 arc-flash suits with hoods
would reduce manual dexterity to the
point that they would interfere with the
employee’s ability to use live-line tools
(Ex. 0171).
OSHA agrees that work with live-line
tools exposes employees to a lower
incident-energy level than work directly
on energized parts with rubber
insulating gloves because employees
working with live-line tools are
normally farther from an electric arc
than employees using gloves. (The
tables in Appendix E use a method of
estimating heat energy that assumes that
employees using live-line tools will be
substantially further away from the arc
than employees using rubber insulating
gloves.) All of the incident-energy
calculation methods (described later in
this section of the preamble) result in
energy estimates that are approximately
inversely proportional to the square of
the distance. This proportion means
that, when the employee is twice as far
from the electric arc, he or she has
exposure to no more than a quarter of
the energy. OSHA does not believe that
there are many, if any, working
conditions that would expose an
employee using a live-line tool to an
incident energy of 40-cal/cm2. NECA’s
example using clothing appropriate for
such high exposure contradicts its claim
that employees using live-line tools face
reduced exposures.
As discussed later in this section of
the preamble, final paragraph (g)(4)(iv)
requires FR clothing when the estimated
incident-energy levels are more than 2.0
cal/cm2. If live-line tool work practices
limit incident-energy levels to that value
or less, then paragraph (g)(4) may not
require flame-resistant clothing.
However, clothing can ignite even at
low incident-energy levels. For
example, an arc can ignite insulating
fluid in transformers and other
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equipment, which could ultimately
ignite clothing (Ex. 0004 292). Current
passing through grounding conductors
can melt those conductors and ignite
clothing (id. 293). Hot debris from faulted
equipment can spew out and ignite
clothing (Exs. 0342, 0373). Final
paragraph (g)(4), as described more fully
later in this section of the preamble,
requires flame-resistant clothing in
those scenarios. OSHA is not exempting
live-line tool work from the hazard
assessment or other requirements in
paragraph (g) of the final rule.
Employers must account for the
possibility of clothing ignition from
sources other than incident heat energy
in the hazard assessment required by
paragraph (g)(1) of the final rule.
The American Forest & Paper
Association commented that the
proposed definition of ‘‘exposed’’ in
§ 1926.968 does not seem applicable to
the use of the word ‘‘exposed’’ in
proposed § 1926.960(g) because the
definition refers to a conductor or part
rather than a person (Ex. 0237).
OSHA agrees that the definition in
final § 1926.968 relates only to parts of
electric circuits; it does not address
employee exposure to hazards other
than exposure to live parts.294 To clarify
the application of the definition of
‘‘exposed’’ in § 1926.968 of the final
rule, OSHA is adding the parenthetical
phrase ‘‘(as applied to energized parts)’’
to the defined term ‘‘exposed.’’
Estimating incident heat energy.295
Once an employer determines the
employees exposed to hazards from
flames or electric arcs, the next step in
protecting these employees is to
determine the extent of the hazard.
Paragraph (g)(2) of the final rule, which
OSHA revised from the proposal as
described later in this section of the
preamble, requires the employer to
make a reasonable estimate of the
incident heat energy to which each
292 See the seven accidents described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=200671253&id=201340395&id=1707
62769&id=170632699&id=14504773&id=14343
594&id=837815.
293 See the accident described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=596304.
294 Several provisions in subpart V in addition to
final § 1926.960(g) refer to employee exposure.
295 This preamble uses the term ‘‘incident energy’’
as a synonym for ‘‘incident heat energy.’’
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employee exposed to electric-arc
hazards would be exposed. Under final
paragraph (g)(5), employers must use
this estimate to select appropriate PPE.
As noted in the preamble to the
proposal, OSHA is aware of various
methods of calculating values of
available heat energy from an electric
circuit (70 FR 34866–34867). Table 10,
later in this section of the preamble,
lists methods that were available when
OSHA proposed paragraph (g)(2). Each
method requires the input of various
parameters, such as fault current, the
expected length of the electric arc, the
distance from the arc to the employee,
and the clearing time for the fault (that
is, the time the circuit protective
devices take to open the circuit and
clear the fault). Some of these
parameters, such as the fault current
and the clearing time, are known
quantities for a given system. Other
parameters, such as the length of the arc
and the distance between the arc and
the employee, vary depending on what
happens to initiate the electric arc and
are estimated parameters. It should be
noted that NFPA 70E–2004 Annex D
contains three different methods of
estimating incident heat energy: (1) a
method based on a paper by Lee entitled
‘‘The Other Electrical Hazard: Electric
Arc Blast Burns,’’ 296 also known as the
‘‘Lee equation’’; (2) a method based on
the Doughty, Neal, and Floyd paper,
which Table 10 lists separately; and (3)
the IEEE 1584 method, which Table 10
also lists separately.297 The following
discussion refers to the method based
on the Lee equation as the NFPA 70E
Annex D method.298
296 Lee, R. H., ‘‘The Other Electrical Hazard:
Electric Arc Blast Burns, ’’ IEEE Transactions on
Industry Applications, 1A–18(3):246—251, May/
June 1982 (Ex. 0433).
297 NFPA 70E–2012, Annex D, contains the same
three methods plus an additional method for
calculating incident heat energy for dc systems.
Although OSHA has not evaluated this new
method, employers may use it to calculate incident
heat energy if it reasonably predicts the incident
energy for the system involved.
298 NFPA 70E–2012, Annex D, also contains the
Lee equation. Consequently, OSHA’s conclusions
regarding the NFPA 70E–2004 Annex D method
also apply to NFPA 70E–2012, and Appendix E to
final Subpart V references NFPA 70E–2012. Unless
otherwise noted, the preamble references to the
content of NFPA 70E–2004, Annex D, apply equally
to NFPA 70E–2012.
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TABLE 10—METHODS OF CALCULATING INCIDENT HEAT ENERGY FROM AN ELECTRIC ARC
1. Standard for Electrical Safety Requirements for Employee Workplaces, NFPA 70E–2004, Annex D, ‘‘Sample Calculation of Flash Protection
Boundary.’’
2. Doughty, T. E., Neal, T. E., and Floyd II, H. L., ‘‘Predicting Incident Energy to Better Manage the Electric Arc Hazard on 600 V Power Distribution Systems,’’ Record of Conference Papers IEEE IAS 45th Annual Petroleum and Chemical Industry Conference, September 28–30,
1998.
3. Guide for Performing Arc Flash Hazard Calculations, IEEE Std 1584–2002.
4. Heat Flux Calculator, a free software program created by Alan Privette (widely available on the Internet).
5. ARCPRO, a commercially available software program developed by Kinectrics, Toronto, ON, CA.
Employee arc exposures. One of the
following three separate types of electric
arcs typically serves as the basis for the
methods used to estimate incident
energy: single-phase arc in open air,
three-phase arc in open air, and threephase arc in an enclosure (arc in a box)
(Exs. 0425, 0430, 0433, 0463, 0468,
0469). A single-phase arc occurs when
electric current arcs from a circuit part
for one phase to ground or to a circuit
part for another phase. A three-phase
arc involves arcing between all three
phases of a three-phase circuit. A singlephase arc can escalate into a three-phase
arc as the air around the arc ionizes and
becomes more conductive (Ex. 0425).
Both kinds of arcs can occur in open air
or inside an enclosure. The incidentenergy levels vary between the types of
arcs, with energy levels progressively
increasing from single-phase arcs in
open air, to three-phase arcs in open air,
to three-phase arcs in a box (Exs. 0425,
0430, 0468). OSHA finds that, for an
estimate of heat energy to be reasonable,
it must account for the type of exposure
the employee likely will encounter.
Varying results using different
calculation methods. Many rulemaking
participants objected to the proposed
requirement that employers make a
reasonable estimate of the incident heat
energy associated with an employee’s
exposure to an electric-arc hazard. (See,
for example, Exs. 0152, 0173, 0178,
0201, 0209, 0227, 0233, 0501; Tr. 374–
376, 547–548, 1094–1098, 1100–1102.)
Some of these rulemaking participants
focused on purported problems with
methods of calculating incident heat
energy. (See, for example, Exs. 0152,
0173, 0201, 0209, 0227, 0233, 0501; Tr.
547, 1094–1098, 1100–1102.) These
commenters maintained that the results
of calculations from the different
methods varied widely or are subject to
manipulation that would make the
calculation methods unreliable or
unscientific (id.). For example, Ms.
Kathy Wilmer, testifying on behalf of
EEI, spoke to the wide variations she
found in calculating incident heat
energy using the methods listed in the
proposed rule:
OSHA does not endorse any of the
methods listed in the table. OSHA further
acknowledges that the method of calculation
can affect the results inasmuch as each
method yields somewhat different values
using the same input parameters.
*
*
*
*
*
[F]our methods, including two tables and
two formulas, were compared for the
conditions of 15,000 volts, 5,000 amps, and
34.5 cycles. The heat energies determined
were, No. 1, from Appendix F, Table 8,[299]
of the proposal, 5 calories per square
centimeter; No. 2, from the HeatFlux
Calculator, 2.9 calories per square centimeter;
No. 3, from NFPA 70E, Table
130.7(c)(9)(a),[300] 40 calories per square
centimeter, as it is listed as risk category
4 [301] for work on energized parts in the
other equipment over 1,000-fold category;
No. 4, from NFPA 70E, Annex D, D7,
formula, 153 calories per square centimeter.
In summary, the results were 2.9, 5, 40,
and 153 calories per square centimeter for the
same conditions: 15,000 volts, 5,000 amps,
34.5 cycles. Again, this example illustrates
serious concerns about the reliability of
methods offered to determine heat energy on
transmission and distribution systems. [Tr.
1096, 1101–1102]
OSHA applied the same methods Ms.
Wilmer described in this comment and
arrived at values similar to the values
provided in her testimony, as shown in
Table 11.
TABLE 11—SAMPLE INCIDENT-ENERGY CALCULATIONS USING DIFFERENT METHODS
Method
Incident energy (cal/cm2)
Heat flux calculator ..............................
3.0 (results must be rounded up to ensure that the protective equipment rating equals or exceeds this
value).
5.0.
152.
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Table 8 from proposed Appendix F ....
NFPA 70E–2004, Annex D, section
D.7.
NFPA 70E–2004, Table 130.7(C)(9)(a)
Not applicable. Table 130.7(C)(9)(a) lists a Hazard-Risk Category of 2 (8 cal/cm2) for insulated cable
examination in open areas, which is an exposure comparable to that of a single-phase arc in open air
represented by the Heat Flux calculator and Table 8 from proposed Appendix F. Table 130.7(C)(9)(a)
lists a Hazard-Risk Category of 4 (40 cal/cm2) for work on energized parts, which is an exposure
comparable to the three-phase arc in an enclosure represented by the method in NFPA 70E–2004,
Annex D, section D.7. However, as explained later in this section of the preamble, Table
130.7(C)(9)(a) combines a risk assessment with incident-energy calculation and does not represent
incident energy alone.
A closer look at these results shows
that the two software programs, heat
flux calculator and ARCPRO (upon
which OSHA based Table 8 of proposed
Appendix F), produce similar results:
3.0 cal/cm2 for the heat flux calculator
and 5.0 cal/cm2 for ARCPRO. Because
the arc rating for the lightest weight arcrated clothing ranges from 4.0 to 5.0 cal/
299 Table 8 in proposed Appendix F listed
estimates of incident energy for different parts of an
electrical system operating at 4 to 46 kilovolts.
OSHA based these estimates on the ARCPRO
method.
300 NFPA 70E–2004 Table 130.7(C)(9)(a) is a
method for selecting PPE based on hazard/risk
categories. Proposed Appendix F did not list NFPA
70E–2004, Table 130.7(C)(9)(a), as an acceptable
method of estimating incident-energy level.
301 NFPA 70E–2004, Table 130.7(C)(11) lists the
following hazard-risk categories (HRC) with the
corresponding minimum required arc ratings: 0–
none, 1–4 cal/cm2, 2–8 cal/cm2, 3–25 cal/cm2, 4–
40 cal/cm2.
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cm2, both programs would lead
generally to the use of the same
minimum level of protection for the
system parameters at issue.302
The heat flux calculator and ARCPRO
both calculate incident energy produced
by single-phase arcs in air, which is
clear in the ARCPRO documentation
(Ex. 0468). Also, the preamble to the
proposal clearly stated that the results
from the heat flux calculator require
adjustment for application to exposures
involving three-phase arcs or arcs in
enclosures (70 FR 34867), and other
evidence in the record indicates that the
calculator is designed for application to
single-phase arc exposures (Exs. 0430,
0463).
The incident-energy estimate
resulting from application of the
formula in NFPA 70E–2004, Annex D, is
significantly higher than the results
obtained using either of the software
programs. There are two reasons for this
difference. First, the formula that
appears in section D.7 of NFPA 70E,
Annex D, is designed to calculate the
incident energy produced by a threephase arc in open air. The
corresponding single-phase exposure,
based on an ARCPRO conversion factor
(multiplying single-phase values by 2.2
to convert them to three-phase values
or, conversely, dividing three-phase
values by 2.2 to convert them to singlephase values), would be 70 cal/cm2 (Ex.
0468). Second, although NFPA 70E
states that the formula in section D.7 of
Annex D can be used to predict the
incident energy produced by arcs on
systems operating at more than 600
volts, it also explicitly warns about
doing so, noting:
The following example is conservative at
voltage levels above 600 volts. Experience
suggests that the example is conservative at
voltage levels above 600 volts and becomes
more conservative as the voltage increases.
[Ex. 0134; annex section D.1303]
Consequently, it is not surprising that
the incident-energy estimate calculated
using Annex D of NFPA 70E–2004 for
a scenario involving a single-phase arc
on a 15-kilovolt system 304 is
substantially higher than the values
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302 As explained later in this section of the
preamble, Table 6 and Table 7 in Appendix E in
the final rule set a minimum level of 4.0 cal/cm2,
which is the minimum level of arc-rated clothing
currently available.
303 NFPA 70E–2012, Annex D, contains the same
equation in Section D.6. Similar language warning
about conservative results from using the Lee paper
for voltages over 600 volts appears in Table D.1,
Limitation of Calculation Methods.
304 Although Ms. Wilmer did not state that her
scenario involved a single-phase exposure, her use
of Table 8 in proposed Appendix F, the use of
which is limited to such exposures, implies that the
scenario is for a single-phase arc.
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derived using the two software
programs.
Ms. Wilmer also mentioned Table
130.7(C)(9)(a) of NFPA 70E–2004. The
closest hazard-risk category from Table
130.7(C)(9)(a) is 2 (requiring clothing
rated at 8 cal/cm2), which is for the task
of ‘‘[i]nsulated cable examination in
open air’’ (Ex. 0134). The other tasks in
the category entitled ‘‘Other Equipment
1 kV and Above’’ appear to represent
exposures from arcs in enclosures, and
all of those tasks, including the one for
cable examination, represent threephase exposures. Moreover, OSHA
examined this table more closely and
found that it does not represent
incident-energy calculations alone. The
hazard-risk categories listed in NFPA
70E–2004, Table 130.7(C)(9)(a),305
include a risk component, as well as an
incident-energy component, as can be
seen from the entries for the various
tasks on 600-volt class motor control
centers. The hazard-risk categories for
this equipment vary from 1 to 3 (which
require clothing rated from 4 to 25 cal/
cm2) depending on the task, even
though, according to the notes to the
table, the system parameters are the
same for all the tasks; thus, the
calculated incident energy for all the
tasks for this equipment should be the
same. While not clear from NFPA 70E–
2004, it appears that the NFPA 70E
Committee chose to reduce the amount
of protection for a task based on the
likelihood that an electric arc would
occur.306 The level of protection needed
for a particular incident heat energy is
the same regardless of the probability
that an electric arc will occur. In other
words, whether there is a 5-percent risk
or a 10-percent risk is not relevant to
whether the employee’s PPE is
adequate. As will be explained later in
this section of the preamble, OSHA
based the determination of the level of
PPE required under the final rule solely
on incident heat energy. OSHA’s final
rule separates the determination of risk
(that is, whether an employee is
exposed to hazards posed by electric
arcs), as required by final paragraph
(g)(1), from the calculation of incident
energy, as required by final paragraph
305 NFPA 70E–2012 contains an equivalent table
in Table 130.7(C)(15)(a). As noted earlier, NFPA
70E–2004, Table 130.7(C)(11) lists the minimum arc
rating for each hazard-risk category. NFPA 70E–
2012 lists minimum arc ratings for each hazard-risk
category in Table 130.7(C)(16). OSHA’s conclusions
regarding NFPA 70E–2004 Table 130.7(C)(9)(a)
apply equally to NFPA 70E–2012 Table
130.7(C)(15)(a).
306 Earlier editions of NFPA 70E, such as the 2000
edition, and NFPA documentation on the adoption
of the task table show that the hazard/risk category
is reduced by 1 if the probability of an arc is low
and reduced by 2 if the probability is very low.
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(g)(2). Therefore, the Agency concludes
that NFPA 70E–2004, Table
130.7(C)(9)(a), is not a reasonable
method of estimating incident energy
under final paragraph (g)(2) and,
therefore, is not referencing that table in
Appendix E in the final rule.
In the following discussion, the
Agency evaluates the various methods
listed in Table 10 across three distinct
voltage categories (600 volts and less,
601 to 1,000 volts, and more than 1,000
volts), and for each type of electric arc
(single-phase arc in open air, threephase arc in open air, and three-phase
arc in an enclosure).
Voltages of 600 volts and less. As can
be seen from the tasks listed in Table
130.7(C)(9)(a), much of the work
addressed by NFPA 70E–2004 involves
voltages of 600 volts or less (Ex. 0134).
This category represents the dominant
voltage class for utilization equipment
installed in buildings, including electric
power generation stations. It also
includes service-class equipment, such
as meters, installed on distribution
circuits. There is wide experience using
the incident-energy calculation methods
included in Annex D of NFPA 70E–2004
and in IEEE Std 1584a–2004,307 and
there is evidence that some electric
utilities use these methods successfully
(Exs. 0216 (showing TVA’s use of IEEE
Std 1584 to calculate incident-energy
levels), 0444 (‘‘INPO (Institute for
Nuclear Power Operations) was and is a
huge factor in driving the use of NFPA
70E as a recognized ‘best practice’ for
electrical safety programs in the nuclear
power industry’’)). A national consensus
standard recognizes these methods
307 IEEE adopted two amendments after it
published IEEE Std 1584–2002: IEEE Std 1584a–
2004 (Amendment 1 to IEEE Std 1584–2002), and
IEEE Std 1584b–2011 (Amendment 2: Changes to
Clause 4 of IEEE Std 1584–2002). (Ex. 0425 contains
both the IEEE Std 1584–2002 standard and the
1584a–2004 amendment.) This preamble refers to
specific versions of IEEE Std 1584 as follows:
IEEE Std 1584–2002: the base IEEE Std 1584
standard
IEEE Std 1584a–2004: IEEE Std 1584–2002 as
amended by IEEE Std 1584a–2004
IEEE Std 1584b–2011: IEEE Std 1584–2002 as
amended by IEEE Std 1584a–2004 and IEEE Std
1584b–2011.
IEEE Std 1584a–2004 and IEEE Std 1584b–2011
use the same basic methodology to calculate
incident-energy levels as IEEE Std 1584–2002. In
this section of the preamble, OSHA analyzed IEEE
Std 1584a–2004 (Ex. 0425) to determine whether
employers can use that standard to make reasonable
estimates of incident energy. The Agency also
examined the latest version of IEEE Std 1584 and
found that, because the calculation method did not
change from IEEE Std 1584a–2004 to IEEE Std
1584b–2011, OSHA’s conclusions regarding IEEE
Std 1584a–2004 also apply to IEEE Std 1584b–2011,
and Appendix E to final Subpart V references IEEE
Std 1584b-2011. Unless otherwise noted, the
preamble references to the content of IEEE Std
1584a–2004 apply equally to IEEE Std 1584b–2011.
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(NFPA 70E),308 and there is
considerable test data validating them
(Exs. 0425 (‘‘[the IEEE 1584 committee]
has overseen a significant amount of
testing and has developed new models
of incident energy’’ and ‘‘[IEEE Std
1584a–2004 provides calculations based
on] new, empirically derived models
based on statistical analysis and curve
fitting of the overall test data
available’’), 0430 (this paper, which the
IEEE 1584 committee referenced,
reported on the results of 25 tests that
supplemented ‘‘previously completed
extensive arc testing’’).)
OSHA concludes that the methods of
calculating incident heat energy in
NFPA 70E–2004, Annex D, and IEEE
Std 1584a–2004 are reasonable at
voltages of 600 volts and less for the
exposures these methods address, as
explained more fully later in this
section of the preamble. No evidence in
the record persuades OSHA otherwise.
A paper by Stokes and Sweeting entitled
‘‘Electric Arcing Burn Hazards’’
criticized both the NFPA 70E Annex D
and IEEE 1584 methods (Ex. 0452).309
That paper notes that the NFPA and
IEEE methods use a predominantly
radiant model of incident heat energy
from an electric arc, in which 90 percent
of the heat is radiant heat and in which
the entire exposure will be outside the
electric arc plasma. The Stokes and
Sweeting paper disagrees that radiant
heat is the predominant hazard and
shows that orienting the test electrodes
in a horizontal configuration can result
in the transference of a greater degree of
convective heat and that the amount of
heat within the electric arc plasma 310 is
more than three times higher than
predicted by the NFPA and IEEE
models. The Stokes and Sweeting paper
also noted that the Lee paper, which is
the basis of the NFPA method, predicts
a smaller plasma diameter than the
plasma diameter found during testing.
The Stokes and Sweeting paper
explained:
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As an example, for a three-phase arcing
exposure of 5000 V and 20000 A, the Lee
prediction forecasts a plasma diameter of 170
mm [7 inches]. . . . The authors’ test results
for this condition, for an arc duration of 0.5
s, show a brilliant plasma cloud some 3000
mm [118 inches] long and around 1500 mm
[59 inches] tall in the plane of the camera.
[Id.]
OSHA recognizes that exposures
within the plasma field of an electric arc
will produce heat that is several times
308 As
previously mentioned, NFPA 70E–2004,
Annex D, recognizes IEEE Std 1584–2002 as a valid
method of calculating incident heat energy (Ex.
0134).
309 Stokes, A. D., Sweeting, D. K., ‘‘Electric Arcing
Burn Hazards,’’ IEEE Transactions on Industry
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the incident energy predicted by any of
the methods used to calculate heat
energy recognized by the final rule.
However, the Agency believes that the
predominant exposure for employees
covered by this final rule will be outside
the plasma field. Although, in the
Stokes and Sweeting paper, the plasma
field extended beyond the distance
provided for in the NFPA and IEEE
methods, the paper did not indicate
how to estimate the field’s reach.
Furthermore, all of the calculation
methods require an estimate of the
distance from the electric arc to the
employee. The IEEE 1584 method uses
455 to 610 millimeters (18 to 24 inches)
for low-voltage (600 volts and less)
equipment such as switchboards,
panelboards, and motor control centers.
As explained later in this section of the
preamble, those distances are reasonable
estimates of the distance from the
employee to the arc. In addition, the
testing supporting the IEEE 1584
method, which is representative of
typical exposures, confirms the
incident-energy results derived using
that method (Ex. 0425). There is no
evidence in the record that indicates
that employees will typically be closer
than these distances for this type of
work or will be in the plasma field at
these working distances. Therefore,
OSHA concludes that, in general, the
incident-energy calculation methods in
NFPA 70E–2004, Annex D, and IEEE
Std 1584a–2004 reasonably represent
employee exposure for voltages of 600
volts and less.
The IEEE 1584 method accounts for
differences between single-phase and
three-phase arcs and between arcs in
open air and arcs in an enclosure (id.
(‘‘The arc-flash hazard calculations
included in this guide will enable quick
and comprehensive solutions for arcs in
single- or three-phase electrical systems
either of which may be in open air or
in a box, regardless of the low or
medium voltage available’’)). In
addition, as noted earlier, this method is
based on extensive testing, and a
consensus standard recognizes this
method. Therefore, OSHA concludes
that this method reasonably represents
employee exposures for single-phase
and multiphase arcs in enclosures and
open air.
Proposed Appendix F also listed a
paper by Doughty, Neal, and Floyd as a
method of estimating incident energy
from an electric arc. (See Table 10
earlier in this section of the preamble.)
This paper describes the results of tests
performed on a 600-volt power system
with a 36.25-kiloampere prospective
fault current and contains algorithms to
estimate incident energy at a specified
distance from an arc as a function of the
available bolted-fault current on a 600volt system (Ex. 0430). The tests
included three-phase arcs in enclosures
and in open air (id.). Because this paper
was peer reviewed and the methods it
uses are based on testing electric arcs,
OSHA finds that the method in this
paper reliably estimates incident energy
for the 600-volt systems it represents.311
The Agency also finds that it reasonably
represents incident energy for systems
of lower voltages and for single-phase
systems because the power produced by
these systems should be comparable to,
and not exceed, the power from a threephase 600-volt system with an
equivalent supply. The Doughty, Neal,
and Floyd method will produce
conservative results for lower-voltage
and single-phase systems. On the other
hand, this method does not estimate
incident energy for systems of higher
voltages. Therefore, OSHA finds that it
is not reasonable to use this method to
estimate incident energy for systems of
voltages of more than 600 volts.
The Doughty, Neal, Floyd paper
compared the results of its authors’
testing with other methods of estimating
incident-energy levels, including the
NFPA Annex D method, the heat flux
calculator, and a commercial software
program (apparently ARCPRO), which
OSHA listed in the proposal (id.). The
paper compared the incident energy it
found for three-phase electric arcs with
the incident energy calculated by the
Lee equation used in NFPA 70E, Annex
D, by examining the distance required to
achieve an incident-energy level of 1.2
cal/cm2. This distance is the ‘‘curable
burn distance,’’ which is the distance at
which an employee will begin to sustain
a second-degree, or curable, burn. The
paper explained the results of this
comparison as follows:
Applications. Vol. 42. No. 1, January/February
2006, pp. 134–141.
310 Plasma is the high-temperature ionized gas
cloud that results from the electric arc.
311 The equations given in this paper are for an
arc lasting 6 cycles. An employer using the
Doughty, Neal, and Floyd method will need to
adjust the results to account for any clearing times
different from 6 cycles by multiplying the incident
energy calculated using these equations by the ratio
of the actual clearing time to 6 cycles.
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The Lee ‘‘curable burn’’ distances coincide
almost exactly with the second-degree burn
distances for the open three-phase arc. The
second-degree burn distances for the arc in
the cubic box, however, are significantly
higher. The difference is more pronounced at
higher bolted fault levels. [id.]
Figure 8 depicts these functions.
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Based on this analysis, the Agency
finds that the Lee equation from NFPA
70E–2004, Annex D, is a reasonable
method of estimating the incident
energy of a three-phase electric arc in
open air for systems of 600 volts or less.
However, because the Lee equation
significantly underestimates incident
energy from three-phase arcs in an
enclosure, OSHA finds that this is not
a reasonable method to estimate
incident energy from such exposures.
The Agency also finds that the NFPA
70E–2004, Annex D, method reasonably
represents incident energy for singlephase systems because the power
produced by these systems should be
comparable to, and not exceed, the
power from a three-phase system with
an equivalent supply. Thus, this method
will produce conservative results for
single-phase systems.
The Doughty, Neal, and Floyd paper
also compared the results of its authors’
testing with the heat flux calculator and
‘‘a commercially available computer
program’’ (id.).312 The paper found that:
• The three-phase test values of
maximum incident energy for open arcs
were 2.5 to 3.0 times the amounts
calculated for single-phase arcs in air by
the two programs; and
• The three-phase test values of
maximum incident energy for arcs in a
box were 5.2 to 12.2 times the amounts
calculated for single-phase arcs in air by
the two programs (id.).
This comparison clearly shows that
neither program reasonably estimates
incident heat energy from three-phase
electric arcs or electric arcs in an
enclosure. Although there are
conversion factors recommended for
these programs, these conversion factors
do not account for the wide variation
between the incident energies the
programs calculate and the actual
incident energy found during testing.
Thus, OSHA finds that the heat flux
calculator and ARCPRO do not
reasonably estimate incident heat
energy for three-phase arcs or arcs in a
box for systems of 600 volts or less.
On systems of 600 volts or less, the
phase conductors are typically relatively
close together, approximately 30
millimeters (1.25 inches), as noted in
the Doughty, Neal, and Floyd paper
(id.). When an arc occurs between one
phase and ground, or between two
phases, the surrounding air becomes
ionized (and, thus, conductive), and it
can relatively easily escalate to a threephase arc (Ex. 0425). In addition, as
seen from NFPA 70E–2004, Table
130.7(C)(9)(a), most of the exposures at
this voltage level, with the exception of
work on service drops, involve
equipment in enclosures (Ex. 0134).313
Consequently, OSHA concludes that it
312 Although the paper did not identify the
‘‘commercially available computer program’’ by
name, OSHA closely examined the results from
ARCPRO and compared them with the commercial
software program incident-energy estimates
reported by the paper and found them to be
equivalent.
313 OSHA acknowledges that NFPA 70E exempts
work on electric power generation, transmission,
and distribution installations. However, the electric
equipment installed in generating plants is of the
same type as that covered by NFPA 70E (Ex. 0077),
and OSHA concludes that the tasks performed on
this equipment would be of a similar nature.
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normally would be unreasonable to
estimate incident-energy levels for
systems of 600 volts using methods
based on single-phase open air arcs.
However, the employer may use such
methods when it can demonstrate that
there is only one phase present or that
the spacing of the phases is sufficient to
prevent the formation of a three-phase
arc. The incident energy results from the
electric-arc model used by ARCPRO
‘‘have shown good agreement with
measured values from a series of tests
covering the following ranges of
parameters: Currents from 3.5 kA to 21.5
kA, arc durations from 4 cycles to 30
cycles, arc lengths from 1 inches to 12
inches, and distances of 8 inches to 24
inches from the arc’’ (Ex. 0469). The
ARCPRO documentation does not
indicate the voltage range verified by
the test results; however, the model
used by this program uses voltage only
to ensure that an arc can be sustained
over the distance between electrodes.
Consequently, OSHA finds that this
program can reasonably estimate
incident energy from a single-phase arc
in open air for systems of 600 volts or
less, and the employer may use the
program as long as the employer can
demonstrate that there is only one phase
present or that the spacing of the phases
is sufficient to prevent the formation of
a three-phase arc.
For reasons explained later in this
section of the preamble, OSHA finds
that the heat flux calculator is not a
reasonable method for estimating
incident energy for any type of
exposures, irrespective of voltage.
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Table 12 summarizes OSHA’s
findings regarding the reasonableness of
using the various methods of estimating
incident heat energy for exposures
involving single-phase and three-phase
arcs in open air and in an enclosure for
voltages of 600 volts and less.
Voltages of 601 volts to 15 kilovolts.
Work at voltages from 601 volts to 15
kilovolts is common to both electric
power distribution work and to work in
industrial and electric utility
substations and plants. Industrial
installations use equipment similar to
that used by electric utilities (see, for
example, 59 FR 4333–4334). Therefore,
any method that is appropriate for use
with industrial systems operating at
these voltages should be appropriate for
use with electric power generation and
distribution installations.
Again, there is wide experience using
the incident-energy methods included
in Annex D of NFPA 70E–2004 and in
IEEE Std 1584, and there is evidence
that some electric utilities use these
methods successfully (Exs. 0216, 0444).
A national consensus standard (NFPA
70E) recognizes these methods, and
there is considerable test data validating
them (Exs. 0425, 0430). OSHA,
therefore, finds that the IEEE 1584
method reasonably estimates incidentenergy levels for systems operating at
voltages of 601 volts to 15 kilovolts for
exposures involving single-phase and
three-phase arcs in open air or in
enclosures. As explained previously in
the discussion of Ms. Wilmer’s
comments, the method in NFPA 70E,
Annex D (the Lee method), is
conservative at more than 600 volts. In
addition, this method estimates
incident-energy levels for three-phase
arcs and, thus, is even more
conservative for exposures involving
single-phase arcs. Because the NFPA
70E Annex D method is conservative,
OSHA finds that it reasonably estimates
incident-energy levels for systems
operating at voltages of 601 volts to 15
kilovolts, that is, it will provide
employees with adequate protection.314
However, clothing appropriate for the
levels of incident energy calculated by
the NFPA 70E Annex D method will be
heavier and bulkier, as well as more
expensive, than clothing appropriate for
incident energy calculated using other
acceptable methods. (See, for example,
Ex. 0213, ‘‘[The NFPA 70E Annex D
method] could be used to calculate
incident energies for transmission
system voltages, but [it] will produce
very conservative (high heat energy)
results. This will result in employees
wearing unnecessarily heavy arc flash
protection when working on lines.’’)
Consequently, the Agency anticipates
that employers will only use this
method to estimate incident-energy
levels at voltages of 601 volts to 15
kilovolts when it would result in the use
of clothing with a relatively low arc
rating.
The method in the Doughty, Neal, and
Floyd paper described earlier in this
section of the preamble is based on
testing performed exclusively with an
electrode spacing of 32 millimeters (1.25
inches) at 600 volts (Ex. 0430). There is
no evidence in the record that suggests
that this method is suitable at higher
voltages, at which electrode gaps likely
are significantly longer. Therefore,
OSHA finds that this method does not
reasonably estimate incident-energy
levels for systems operating at voltages
above 600 volts.
The Agency closely examined the two
software calculation methods, ARCPRO
and the heat flux calculator, over the
voltage range 601 volts to 15 kilovolts.
OSHA performed this examination in
part by looking at the estimates of heat
flux for different system parameters.
Heat flux is a measure of the flow of
heat energy per unit area per second.
The incident energy from an electric arc
can be computed by multiplying the
heat flux, which has the units cal/cm2sec, by the number of seconds the arc
lasts (that is, the clearing time or the
amount of time the devices protecting a
circuit take to open the circuit). The
clearing time for circuit protective
devices typically is given in cycles,
which then is converted to seconds by
dividing the number of cycles by the
number of cycles per second, usually
60. The two software programs,
ARCPRO and the heat flux calculator,
can be used to calculate the heat flux at
a given distance from an electric arc
with varying parameters (for example,
arc length, system voltage, and current).
Figure 9 compares the heat flux
calculated by these two programs at 380
millimeters (15 inches) from an arc with
an electrode spacing of 51 millimeters (2
inches).315 Note that, although 15
kilovolts is the voltage input to these
programs, the incident energy
calculated by both programs would be
the same at 601 volts. The two programs
only use the voltage to verify that an arc
can be sustained across the given
electrode gap. Figure 9 shows that the
314 For reasons already explained, the NFPA 70E
Annex D method is not reasonable for estimating
incident energy exposures from three-phase arcs in
an enclosure.
315 In preparing Figure 9, OSHA used the values
from Table 6 in Appendix E for the distance to the
arc and the electrode spacing corresponding to 15
kilovolts.
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heat flux calculator produces results
that can be more than 50 percent less
than the results produced by ARCPRO.
After calculating the incident heat
energy using ARCPRO or the heat flux
calculator, an employer can select arcrated protective equipment. NFPA 70E–
2004 contains a widely used, five-level
system for selecting protective clothing
based on different incident-energy
levels (Ex. 0134). Figure 10 shows the
protective-clothing arc rating, based on
the NFPA 70E levels, that employers
would select based on the heat-flux
results shown in Figure 9 for each
software program using clearing times of
6, 12, and 36 cycles. The figures clearly
show that incident-energy calculations
from the heat flux calculator can be
more than 50 percent lower than the
calculations from ARCPRO. This
difference generally increases with
increasing fault current.
The documentation for ARCPRO
describes the formulas for calculating
energy and heat estimates and the basis
for that program’s formulas, as follows:
The ARCPRO computer program is based
on a state-of-the-art electrical arc model . . .
Temperature-dependent gas properties, the
electrode materials and configuration are
taken into account in the model . . .
Energy and heat values computed by
ARCPRO have been verified by comparison
with measured results from high current
laboratory tests involving controlled vertical
arcs in air. ARCPRO results have shown good
agreement with measured values from a
series of tests covering the following ranges
of parameters: Currents from 3.5 kA to 21.5
kA, arc durations from 4 cycles to 30 cycles,
arc lengths from 1 inches to 12 inches, and
distances of 8 inches to 24 inches from the
arc. [Ex. 0469]
Ontario Hydro Technologies (now
known as Kinectrics), the same
company that performs high-voltage and
high-current electrical testing, including
arc testing, developed this program for
numerous purposes. (See, for example,
Exs. 0469, 0501; Tr. 283.316)
Consequently, OSHA concludes that the
incident-energy values calculated by
this program relate reasonably to the
heat energy faced by employees facing
exposures involving single-phase
electric arcs in open air. (As explained
previously, ARCPRO’s conversion
factors for exposures involving threephase arcs and arcs in enclosures do not
reasonably estimate employee exposures
and would result in significant
underprotection for workers.) The
Agency believes that this program is
highly accurate over the range of input
parameters for which testing validated
the results, that is, single-phase arcs in
316 See also https://www.kinectrics.com/en/
serviceline/ElectricalTesting.html.
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open air only. Therefore, OSHA finds
that ARCPRO reasonably estimates
incident-energy levels for single-phase
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601 volts to 15 kilovolts.
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On the other hand, there is little
documentation supporting use of the
heat flux calculator beyond the
documentation provided by the NASCO
Electric Arc Hazard Support Page,
which describes the program (Ex.
0467).317 OSHA is aware that some
employers, electric utilities and others,
use this program to estimate incidentenergy levels and select appropriate PPE
(Ex. 0430). However, there is little
information in the record on which to
judge the heat flux calculator on its own
merits or the results it produces. In fact,
TVA commented that it is ‘‘not aware of
any test verification of the results
derived from the Heat Flux Calculator’’
(Ex. 0213). Because the heat flux
calculator provides incident-energy
levels that are substantially below the
levels resulting from the testing that
supports ARCPRO and because there is
no other means of validating the
incident energy results from this
program, OSHA cannot find that the
heat flux calculator reasonably estimates
incident heat energy levels for any
exposures covered by this final rule.
Table 12 summarizes OSHA’s
findings regarding the reasonableness of
using the various methods of estimating
incident heat energy for exposures
involving single-phase and three-phase
arcs in open air and in an enclosure for
voltages of 601 volts to 15 kilovolts.
OSHA expects employers to
determine the type of exposure
employees will face. If the energized
parts are not in an enclosure, the
employer may use a method appropriate
for single-phase arcs in open air as long
as the employer can demonstrate that
there is only one phase present or if the
spacings of the phases is sufficient to
prevent the formation of a three-phase
arc. Otherwise, employers must use a
method suitable for three-phase arcs in
open air or in an enclosure, as
appropriate.
Voltages of more than 15 kilovolts.
Systems that operate at more than 15
kilovolts generally are electric power
distribution or transmission systems
covered by existing § 1910.269 and
subpart V. Although some industrial
plants operate systems at these voltages,
these existing OSHA standards typically
cover systems operating at more than 15
kilovolts regardless of whether an
electric utility or an industrial operation
operates the system. (See, for example,
the preamble to the 1994 final rule
adopting existing § 1910.269 (59 FR
4333–4335).)
317 The updated online version of this page
contains a link to download the free program
(https://www.nascoinc.com/quick_links/
heatflux.htm). The program is also available on
other Internet Web sites.
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IEEE Std 1584a–2004 describes the
limits of its application as follows:
This model is designed for systems
having:
—Voltages in the range of 208 V–15 000 V,
three-phase.
*
*
*
*
*
Use of this model is recommended for
applications within the parameters stated in
this subclause. [Ex. 0425]
Systems operating at voltages above 15
kilovolts are, thus, outside the recommended
range of applications for the IEEE standard.
Consequently, OSHA finds that the IEEE
1584 method does not reasonably estimate
incident-energy levels for systems operating
at voltages of more than 15 kilovolts.
As noted earlier, the NFPA 70E Annex D
method gives conservative results for
voltages over 600 volts. For example, as
explained in the discussion of Ms. Wilmer’s
comment earlier in this section of the
preamble, that method produces an incident
heat energy level of 152 cal/cm2 for an
exposure involving a three-phase arc in open
air for a system of 15 kilovolts with a fault
current of 5,000 amperes, a clearing time of
34.5 cycles, and a distance from the
employee to the arc of 381 millimeters (15
inches). In addition, the NFPA 70E Annex D
method produces an incident-energy level of
1254 cal/cm2 for an exposure involving a
three-phase arc in open air for a system of
800 kilovolts with a fault current of 20,000
amperes, a clearing time of 54.5 cycles, and
a distance from the employee to the arc of
2,200 meters (86.6 inches).318 These values
are too high to be meaningful, particularly at
the higher end of the voltage range.
Employers using the NFPA 70E Annex D
method to select arc-rated clothing would
outfit employees in clothing that exposes
employees to severe heat-stress hazards even
though the incident energy is not high
enough to warrant such protection. Thus,
OSHA finds that it is not reasonable to use
this method to estimate incident energy for
systems of voltages of more than 15 kilovolts.
However, in some cases, employees may be
far enough away from any potential arc that
even the NFPA 70E Annex D method does
not result in an estimated incident energy
that is sufficient to ignite flammable clothing
(2.0 cal/cm2 or less, as explained later in this
section of the preamble). Because that
method is conservative, employers may use
it to determine that employee exposure to
estimated incident-heat energy is not more
than 2.0 cal/cm2 and, thus, that employees
need not wear FR clothing under final
paragraph (g)(4)(iv).
For reasons explained previously, OSHA
finds the Doughty, Neal, and Floyd method
does not reasonably estimate incident energy
for systems at voltages of more than 600
volts.
318 Table 9 in proposed Appendix F listed
incident heat energies for various voltage ranges of
more than 46 kilovolts and fault currents. These are
the values for the distance to the arc and the
electrode spacing used in that table for 765 to 800
kilovolts. The corresponding table in the final rule
(Table 7 of Appendix E) has been revised, as
explained later in this section of the preamble, but
those parameters are the same for that voltage range.
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OSHA compared incident-energy values
evaluated by the heat flux calculator to the
values computed by ARCPRO at voltages
higher than 15 kilovolts using parameters
from Table 8 and Table 9 of proposed
Appendix F. The results of this comparison
were similar to the results of the comparison
using voltages of 601 volts to 15 kilovolts
described earlier. The incident energies
computed by the heat flux calculator were
substantially lower than the results
computed by ARCPRO using the same
parameters for systems of more than 15
kilovolts. In addition, as noted earlier, there
is no information in the record validating the
incident-energy results obtained using the
heat flux calculator. Therefore, OSHA
concludes that the heat flux calculator does
not reasonably estimate incident energy from
systems of more than 15 kilovolts.
As noted earlier, verification of the
ARCPRO incident-energy calculation model
occurred by testing a wide range of input
parameters (Ex. 0469). This model is mostly
independent of voltage (in other words, the
results do not vary with voltage); the program
only checks that the voltage will sustain an
arc across the electrode gap (id.). The
program accepts parameters outside the range
verified by testing,319 and there is no
evidence in the record to indicate that results
using parameters outside that range would be
invalid (id.). As noted earlier, this program
calculates incident energy from a singlephase arc in open air. OSHA concludes that
this program accurately calculates incident
heat energy from such arcs. Therefore, the
Agency finds that ARCPRO reasonably
estimates incident energy from single-phase
arcs in open air on systems of more than 15
kilovolts.
As mentioned previously, the incident
energy calculated by ARCPRO was
significantly less than the actual heat energy
found when testing 600-volt, three-phase arcs
in open air and in an enclosure (Ex. 0430).
Regardless of voltage, three-phase arcs
consume more power and, therefore, produce
more energy, and three-phase arcs in an
enclosure produce even more heat energy
because the heat energy radiating away from
the worker reflects back towards the worker
and because all of the convective heat energy
is directed toward the worker (Exs. 0430,
0433).320 Therefore, OSHA concludes that
using unmodified ARCPRO results would
significantly underestimate the amount of
incident heat energy from these exposures.
ARCPRO provides multiplication factors for
adjusting the results to estimate incident
energy from three-phase arcs in open air and
319 ‘‘ARCPRO results have shown good agreement
with measured values from a series of tests covering
the following ranges of parameters: currents from
3.5 kA to 21.5 kA, arc durations from 4 cycles to
30 cycles, arc lengths from 1 [inch] to 12 inches,
and distances of 8 inches to 24 inches from the arc’’
(Ex. 0469).
320 Convection occurs in fluids (liquids and gases)
through the mixing of hot and cold fluid regions
driven by pressure, gravity, or mechanical agitation.
This is the type of heating that occurs as a pot of
water is heated to boiling on a stove. Thermal
radiation occurs when radiation (such as infrared
radiation) is emitted from an object and is absorbed
by another object. This is the type of heating
provided by the sun.
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in enclosures.321 However, the Agency found
that those adjustments were not reasonable
for systems up to 15 kilovolts. In those cases,
there are alternative calculation methods,
identified in Table 12, that more accurately
estimate incident energy for those exposures.
In contrast, there is no reasonable alternative
for voltages of more than 15 kilovolts.
Therefore, because ARCPRO is the best
available technology for estimating incident
energy for three-phase arcs in open air and
in an enclosure for systems operating at more
than 15 kilovolts, OSHA will treat this
program as reasonably estimating incident
energy for these exposures provided the
employer adjusts the results using the
conversion factors in the instructions
included with the program.
Mr. Tommy Lucas with TVA
maintained that there are no nationally
recognized methods of reasonably
estimating incident energy over 60
kilovolts (Ex. 0213).
As noted previously, however, OSHA
evaluated the ARCPRO computersoftware method and found that it
provides a reasonable estimate of
incident energy for voltages above 15
kilovolts, including voltages of more
than 60 kilovolts.
Table 12 summarizes OSHA’s
findings regarding the reasonableness of
using the various methods of estimating
incident heat energy for exposures
involving single-phase and three-phase
arcs in open air and in an enclosure for
voltages higher than 15 kilovolts.
Underground exposures, internal
transformer faults, and other potentially
high exposures. Consolidated Edison
Company of New York (Con Edison),
commented that the methodologies
included in the proposal would not be
useful for exposures faced by its
employees, explaining:
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Con Edison has spent millions of dollars to
recreate real life fault situations on our
system at a high power testing laboratory. In
these recreation scenarios we deliberately
caused cable faults both in open air and in
manholes and had mannequins wired with
heat sensors to measure the incident energies
our employees could potentially be exposed
to. Based on the experience gained through
thousands of these faults, both open air and
in manholes, we realized that none of the
methodologies OSHA now proposes would
be useful in conducting an analysis to arrive
at a protective scheme for our employees.
[Ex. 0157]
Although Con Edison did not provide
the results of its tests, Dr. Mary CapelliSchellpfeffer submitted a presentation
that Con Edison prepared describing the
321 Here are the conversion factors listed in
ARCPRO’s help system:
Energy for:
Multiply by:
1-phase in a box....
1.5
3-phase..................
1.2 to 2.2
3-phase in a box....
3.7 to 6.5
(Ex. 0468).
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company’s tests (Ex. 0371). This
presentation did not include any
quantitative comparisons with OSHA’s
proposed methods of estimating
incident energy. However, it did
indicate that Con Edison was able to
select appropriate protective garments
that ‘‘have proven to be effective in the
protection of [its employees]’’ (id.).
The company’s tests included tests of
faulted transformers and cable faults in
manholes, and OSHA acknowledges
that it is possible for the incident energy
for these exposures to exceed results
obtained using the IEEE 1584 method,
which addresses exposures involving
three-phase arcs in both open air and
enclosures.322 If a transformer
experiences an internal fault, the
transformer oil can ignite, and the
burning oil will contribute additional
heat energy not accounted for by that
method (Ex. 0004).323 For underground
exposures in manholes and vaults, it is
possible not only for the wall of the
enclosure close to the arc to reflect the
heat energy, but for the far walls to do
so as well. The IEEE 1584 method
accounts for the former but not the latter
reflections (Ex. 0425). Because the IEEE
1584 method, if the voltage is 15
kilovolts or less, and ARCPRO, if the
voltage exceeds 15 kilovolts, are the best
available methods for estimating
incident energy for three-phase arcs in
open air or in enclosures, OSHA will
treat those two methods as reasonably
estimating incident energy for the
exposures cited by Con Edison.
However, these estimates may not fully
protect employees from electric-arc
exposures resulting from internal faults
in transformers or similar equipment or
from arcs in underground manholes or
vaults. Despite this shortcoming, the
Agency believes that using these
methods to estimate incident energy and
to select appropriate protective
equipment in accordance with the other
provisions of final paragraph (g) will
better protect employees than if
employers permitted employees to work
without arc-rated protective equipment.
(See, also, the summary and explanation
322 Because Con Edison did not provide the
parameters involved in its tests, OSHA cannot
determine for certain what the exposure was.
However, the Agency assumes that the manhole and
cable testing was performed with three-phase
voltages between 601 volts and 15 kilovolts. From
Table 12, the IEEE 1584 method is the only method
that provides a reasonable estimate for three-phase
arcs in an enclosure, which is the exposure most
common in manholes; and the IEEE 1584 and NFPA
70E Annex D methods are the only methods that
provide a reasonable estimate for three-phase arcs
in open air, which is the exposure associated with
three-phase cables.
323 See, for example, the two accidents described
at https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=170632699&id=14343594.
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20473
of paragraph (g)(5), later in this section
of the preamble.)
Manipulation of results. Some
rulemaking participants maintained that
employers could manipulate the
estimate of incident energy by selecting
an inappropriate calculation method or
by varying the parameters, such as arc
length or distance from the arc, to
achieve desired results. (See, for
example, Exs. 0156, 0161, 0183.) Others
commented more generally that the
results of incident-energy calculations
will vary depending on the parameters
selected. (See, for example, Exs. 0163,
0173, 0181.) For instance, Mr. Alan
Blackmon with Blue Ridge Electric
Cooperative commented:
Estimates of maximum amounts of heat
energy to which an employee would be
exposed require making so many subjective
assumptions as to render the calculations
useless. OSHA therefore should drop this
requirement. There is no value in an
estimation that so easily can be manipulated
through choosing of, for example, duration of
arc and distance from arc to employee. [Ex.
0183]
The parameters used by the
calculation methods discussed earlier
include: the fault current (usually the
maximum available fault current), the
system voltage, the arc length, the arc
duration, and the distance from the arc
to the employee.324 The system fixes
most of these parameters. Each system
has a fixed system voltage, fault current,
and fault clearing time.325 The system
voltage is a known ‘‘quantity.’’ IEEE Std
1584a–2004, Section 4.4, explains the
calculation of the maximum fault
current based on known characteristics
about the circuit involved (Ex. 0425).
IEEE Std 1584a–2004 describes how to
determine the corresponding faultclearing time by checking the maximum
fault current against the time
characteristics provided by the
protective device manufacturer as
follows:
An arc-flash hazard analysis should be
performed in association with or as a
continuation of the short-circuit study and
protective-device coordination study. The
process and methodology of calculating
324 IEEE Std 1584a–2004 also expects the user to
select the overcurrent device protecting the circuit
(Ex. 0425). However, that method makes certain
assumptions about some of the other parameters, in
particular, arc duration, that avoid the need to enter
those parameters. The consensus standard also
provides a generic case in which all of the typical
parameters are input. IEEE Std 1584b–2011
provides additional guidance on selecting arcduration times for different types of overcurrent
protective devices (that is, fuses, integral-trip circuit
breakers, and relay-operated circuit breakers) for the
generic case.
325 The arc will last until the protective device
opens the circuit. Thus, the fault clearing time
equals the duration of the arc.
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short-circuit currents and performing
protective-device coordination is covered in
IEEE Std 141–1993 (IEEE Red Book TM) and
IEEE Std 242–2001 (IEEE Buff Book TM),
respectively. Results of the short-circuit
study are used to determine the fault current
momentary duty, interrupting rating, and
short-circuit (withstand) rating of electrical
equipment. Results of the protective-device
coordination study are used to determine the
time required for electrical circuit protective
devices to isolate overload or short-circuit
conditions. Results of both short-circuit and
protective-device coordination studies
provide information needed to perform an
arc-flash hazard analysis. [id. 326]
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Engineers typically perform system
coordination studies during the design
of the system and again periodically and
after any significant change to the
system (Tr. 1030–1031). If no initial or
periodic studies take place, the system
owner risks having a fault on one part
of the system cause an outage over an
extended portion of the system instead
of having the fault confined to the
affected circuit. (See, for example, 269Exs. 8–15, 8–16, 8–17, 8–20, 8–21, 8–
22.) As required by existing
§ 1910.269(n)(4)(i), employers must
ensure that a similar engineering
analysis is performed to determine the
appropriate ampacity for protective
grounding equipment; this provision
specifies that protective grounding
equipment must be ‘‘capable of
conducting the maximum fault current
that could flow at the point of
grounding for the time necessary to
clear the fault.’’ As noted by Mr. James
Tomaseski of IBEW: ‘‘For . . .
employees to install personal protective
grounds on a circuit, they need to
establish what level of . . . fault
currents are available, and that will
decide what size grounds they will
install’’ (Tr. 960). Consequently, OSHA
concludes that employers are likely to
have information that the Agency can
verify about the system voltage, fault
current, and clearing times. OSHA will
deem any manipulation of these
parameters for purposes of estimating
heat energy under final paragraph (g)(2)
to result in an unreasonable estimate of
incident energy in violation of the
standard.
Table 8 in proposed Appendix F
presented estimates of available energy
for different parts of an electrical system
326 IEEE Std 1584b-2011 revises this paragraph
and separates it into five paragraphs. The revisions
are editorial, except for updated references to
relevant IEEE standards, including the substitution
of IEEE Std 551 TM-2006 (IEEE Violet Book TM) for
IEEE Std 141–1993 (IEEE Red Book TM), and
additional language explaining that ‘‘electrical
system analysis software may be used to simplify
the calculations for complex distribution systems
. . .’’ and explaining the limitations and advantages
of such software.
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operating at 4 to 46 kilovolts. Table 9 of
proposed Appendix F presented similar
estimates for systems operating at
voltages of 46.1 to 800 kilovolts. These
tables were for open-air, phase-toground (that is, single-phase) electricarc exposures typical for overhead
systems operating at these voltages.
Table 8 and Table 9 of proposed
Appendix F provided information on
what OSHA would consider as
reasonable estimates of arc length and
the distance from the arc to the
employee, as described later in this
section of the preamble. OSHA revised
these tables as described later in this
section of the preamble and included
them in the final rule as Table 6 and
Table 7 of Appendix E. OSHA will
consider it reasonable for an employer
to use the Table 6 and Table 7 estimates
of arc length and the distance from the
arc to the employee—for single-phase
arcs in open air—for purposes of the
calculations required by final paragraph
(g)(2). IEEE Std 1584a-2004 also
provides guidance on these parameters
(Ex. 0425).
Reasonable estimates of the arc gap
(arc length). As noted earlier, the
exposures covered by Table 6 and Table
7 of Appendix E of final subpart V, that
is single-phase arcs in open air,
typically occur during overhead line
work. In this case, the arc will almost
always occur when an energized
conductor approaches too close to
ground. Thus, employers can determine
the arc gap, or arc length, for these
exposures by the dielectric strength of
air and the voltage on the line (Exs.
0041, 0533).327 The dielectric strength
of air is approximately 10 kilovolts for
every 25 millimeters (1 inch) (Ex. 0041),
with a minimum arc gap of 51
millimeters (1 inch). For example, at 50
kilovolts, the arc gap would be 50 ÷ 10
× 25, or 125 millimeters (5 inches).
Although OSHA is providing this
guidance in the final rule, as discussed
later in this section of the preamble,
employers may use other estimates of
the arc gap for single-phase arcs in open
327 Table 6 of Appendix E of final subpart V uses
a more conservative arc gap that equals the
electrical component of the minimum approach
distance rather than a value corresponding to the
dielectric strength of air for the system voltage. (See
the summary and explanation for final
§ 1926.960(c)(1), earlier in this section of the
preamble, and Appendix B to final Subpart V for
additional information on determining the electrical
component of the minimum approach distance
based on the maximum transient overvoltage for a
system and determining the dielectric strength of
air for the maximum phase-to-ground system
voltage.) OSHA used the electrical component of
the MAD to create Table 6 in final Appendix E for
consistency with the approach used in similar
tables in the 2007 NESC (Ex. 0533) and the 2012
NESC.
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air if the estimates reasonably resemble
the actual exposures faced by
employees.
For three-phase arcs in open air and
in enclosures, the IEEE 1584 method
provides guidance (Ex. 0425). That
method does not require the user to
input an arc gap (id.). Instead, it
incorporates the arc gap into its
calculations based on the class of
equipment involved. The user selects
the type of equipment involved (for
example, 600-volt switchgear). It then
uses the appropriate bus or conductor
spacings in that equipment as the arc
gap in the calculation of incident
energy. For a three-phase arc to occur,
current must arc between all of the
phases. Such arcs typically occur when
a conductive object drops across the
phases or when there is an internal fault
in the equipment; therefore, OSHA
concludes that it is reasonable to use the
bus or conductor spacing as the arc gap.
Notably, neither the NFPA 70E Annex D
nor the Doughty, Neal, and Floyd
method require users to input an arc
gap.
Reasonable estimates of the distance
from the employee to the arc. All of the
acceptable methods of estimating
incident energy require the user to input
the distance from the arc to the
employee. This approach requires some
judgment by the employer. However,
the hazard assessment required by final
paragraph (g)(1) will provide
information that the employer can use
to assess where arcs are reasonably
likely to occur in relation to the
employee. To determine employee
exposure to hazards from electric arcs as
required by final paragraph (g)(1), the
employer must determine where an
employee is reasonably likely to be
when an arc occurs (in addition to
whether there is a reasonable likelihood
that an arc could occur in the first
place).
In Appendix E to final subpart V,
OSHA provides guidance on distance
assumptions it will consider reasonable
for estimating incident energy for
exposures involving single-phase arcs in
open air. As noted earlier, work on
overhead power lines typically exposes
employees to single-phase arcs in open
air. Employees performing this type of
work handle conductors; and these
conductors can contact a grounded
object, or a grounded conductor (such as
a guy or grounding jumper) can contact
a phase conductor (Ex. 0004 328).
328 See, for example, the six accidents described
at https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=170805238&id=200021004&id=
170070981&id=201791803&id=14291868&id=
170178370.
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As noted under the summary and
explanation for final paragraph (c)(1),
earlier in this section of the preamble,
much of the work performed on
energized parts operating at 46 kilovolts
and less is done by employees using
rubber insulating gloves.329 Working in
a comfortable position with elbows
bent, an employee would be
approximately 380 millimeters (15
inches) from the energized conductor on
which he or she is working, measured
from the employee’s chest.330 Thus,
OSHA used a distance of 380
millimeters (15 inches) to calculate the
incident-energy values in Table 8 in
proposed Appendix F (Table 6 in final
Appendix E) and will deem that a
reasonable estimate for employers to use
when performing incident-energy
calculations for single-phase open-air
exposures on voltages of 46 kilovolts
and less. Employers may use other
distances if those distances reasonably
resemble the actual exposures faced by
employees.
TVA maintained that the 380millimeter (15-inch) distance
assumption for these exposures was too
small, commenting:
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OSHA states that an employee’s chest will
be about 380 millimeters (15 in.) from an
energized conductor during rubber glove
work on that conductor. A review of
anthropometric estimates (‘‘Anthropometry,
Ergonomics, and the Design of Work’’ by S.
Pheasant) for British adults (19 to 65 years
old) shows that the elbow to finger tip length
for the 5th percentile is 440 mm (17.3 inches)
for men and 400 mm (15.75 inches) for
women. After adding a distance of 51 mm (2
inches) for the arms to move toward the front
of the body and into a working position, the
distance from the chest to the potential arc
point will be 451 mm (17.76 inches) for
women and 491 mm (19.33 inches) for men.
Based [on] this data, the default distance
from the worker to the arc point should be
451 mm (17.76 inches) or about 18 inches.
The 15-inch distance proposed by [OSHA]
will increase the calculated arc flash incident
energy, which means that employees will
329 Work is not performed on energized parts in
the 46.1- to 72.5-kilovolt range using rubber
insulating gloves. The maximum voltage rating for
rubber insulating gloves is 36 kilovolts. (See Table
E–4 to final § 1926.97.) The phase-to-ground voltage
on a 72.5-kilovolt circuit is 41.8 kilovolts, which is
above the maximum use voltage for rubber gloves.
Minimum approach distances are set for the 46.1to 72.5-kilovolt range based on the rubber insulating
glove work technique because rubber insulating
glove work is performed close to energized parts in
this voltage range. For the purposes of estimating
incident-energy levels, the Agency believes that the
most likely electric arc will generally involve live
parts the employee will be handling, which will be
energized at 46 kilovolts or less.
330 Rubber insulating gloves with leather
protectors and rubber insulating sleeves normally
cover the employee’s arms. This equipment
provides protection against incident heat energy
(Exs. 0373, 0466; Tr. 434).
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have to wear heavier protection within the
area of the arc flash boundary. This heavier
protection is not warranted based on
anthropometric data. IEEE 1584 states that a
typical distance is 455 mm (17.91 inches) to
the arc for cable work and low voltage
panelboards and motor control centers. It is
recommended that the final rule adopt 457
mm (18 inches) as the default distance to the
arcing point. [Ex. 0213]
OSHA does not dispute the
anthropometric data described by TVA.
However, the Agency does not agree
with TVA’s application of this data to
rubber glove work. An employee
working in a comfortable position on a
conductor will have his or her upper
and lower arms at an angle of about 60
degrees (269-Ex. 8–5). This position
forms an equilateral triangle with the
sides produced by the upper arm, the
lower arm, and the distance between the
employee’s chest and the conductor.
Therefore, the distance from the
energized part to the worker’s chest is
the same as the distance between the
energized part and the worker’s elbow.
Although the 95th percentile distance
between the elbow and the fingertip
may be 440 millimeters (17.3 inches),
the conductor will be closer than that
distance because it will originate at the
crotch between the thumb and the palm
rather than at the fingertip (id.).
Subtracting 60 millimeters (2.4 inches)
from the length of the lower arm, which
is a conservative approximation of the
distance between the middle fingertip
and the crotch between the thumb and
the palm, yields a distance of 380
millimeters (15 inches). This is the
approximate distance between an
employee using rubber gloves on an
energized conductor and the live part,
which also is the same distance as the
estimated distance TVA was
challenging.331 OSHA does not dispute
the IEEE Std 1584 distance mentioned
by TVA; however, the IEEE distances
are for cables and enclosed equipment,
not for open conductors in air (which
involve the use of rubber insulating
gloves). The Agency concludes that the
distance from the arc to the employee
should be different for these exposures,
as explained later. Consequently, OSHA
concludes that 380 millimeters (15
inches) is a reasonable distance to
assume between the employee and the
arc for work by employees using rubber
gloves involving exposures to singlephase arcs of up to 46 kilovolts in open
air.
At voltages higher than 46 kilovolts,
employees must use live-line tools or
331 OSHA’s approach is identical to the approach
taken by the 2007 NESC in Table 410–1 (Ex. 0533).
(The 2012 NESC retains this approach in Table
410–2.)
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20475
the live-line barehand technique to
handle energized parts.332 For this
work, OSHA considers it reasonable to
calculate incident-energy exposures for
single-phase open-air arcs using a
distance from the employee to the arc
that is equal to the applicable minimum
approach distance minus twice the arc
length. In this case, the employee would
be at the minimum approach distance
from the energized part,333 where OSHA
assumes the arc occurs, and subtracting
twice the arc length from that distance
accounts for movement of the arc 334
and for small errors in judging and
maintaining the minimum approach
distance. There is no evidence on the
record that this distance is
unreasonable, and the Agency received
no adverse comments on that
assumption. Therefore, OSHA
concludes that, for exposures involving
single-phase arcs in open air when
employees perform work using live-line
tools, a reasonable estimate of the
distance from the arc to the employee is
the minimum approach distance minus
twice the arc length.
Table 9 in proposed Appendix F only
covered work on systems operating at
more than 46 kilovolts. The Agency
recognizes that some employers require
their employees to use live-line tools on
voltages of 46.0 kilovolts and less. (See,
for example, Exs. 0125, 0127, 0159.)
Therefore, the Agency is extending
Table 7 in final Appendix E to cover
these lower voltages as well. Table 7
applies whenever employees use liveline tools, irrespective of voltage,
because OSHA based the table on the
work method, not on the voltage. OSHA
also revised the titles of Table 6 and
Table 7 in final Appendix E to indicate
that they are applicable to work using
332 Although the rest of this discussion relates to
work performed using live-line tools, an employer
can use the same technique to reasonably estimate
the distance from the employee to the electric arc
when the employee is performing live-line
barehand work. An employee performing live-line
barehand work is at the potential of the conductor
and is maintaining the applicable minimum
approach distance from ground. From the worker’s
perspective, the dangerous potential is ground, not
the conductor to which he or she is bonded. In that
case, the employer can reasonably assume that the
arc, if one occurs, will be close to objects at ground
potential as, for example, if an energized conductor
drops onto a grounded tower leg, or at the potential
of other phase conductors as, for example, if a
phase conductor drops on another phase conductor
below.
333 The design of the live-line tool keeps the
employee at a distance from the energized part
equal to, or greater than, the applicable minimum
approach distance.
334 When the arc initiates, the worker is likely to
react by pulling the live-line tool away from the
energized part and toward himself or herself. This
action would pull the arc toward the worker. If the
worker reacts in the opposite direction, then he or
she would get closer to the arc.
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rubber insulating gloves and live-line
tools, respectively, rather than work on
systems based on voltage as proposed.
One mechanism for reducing
estimated incident energy is to move the
employee farther away from the electric
arc. One way to accomplish this
objective is to use live-line tool work
methods with a larger minimum
approach distance than the minimum
distance required by paragraph (c)(1) of
final § 1926.960. OSHA encourages
employers to use such methods to
reduce incident-energy levels. If an
employer requires an employee to
maintain a minimum approach distance
greater than the minimum distance
required by paragraph (c)(1), OSHA
would deem it reasonable for the
employer to use an estimate of the
distance from the employee to the arc
that reflects the employer-imposed
minimum approach distance rather than
the minimum approach distance
required by the standard.
Work that exposes employees to
three-phase arcs in open air, or singlephase or three-phase arcs in enclosures,
typically involves the employee
working at a greater distance from
energized parts than is the case when an
employee is working on a single phase
conductor of an overhead line. For
example, employees typically perform
work on energized equipment using
insulating tools or test equipment on the
energized parts or by operating the
equipment or removing covers. In the
first two cases, that is, using insulated
tools or test equipment on energized
parts, the employee will be working
with arms extended. In the latter two
cases, that is, operating the equipment
or removing covers, employees would
be working with their hands near the
outside of equipment. OSHA believes
that, in all four cases, it is reasonable to
assume that the employee is working at
a greater distance from the energized
parts than an employee working with
rubber insulating gloves on energized
overhead line conductors. IEEE Std
1584a–2004 uses distances based, at
least in part, on the dimensions of the
equipment enclosure (Ex. 0425).
Because IEEE designed that standard to
address a wide range of equipment,
OSHA believes that the IEEE approach
is broadly applicable to work on
energized equipment. The IEEE
approach is explained in Section 4.8 of
that standard as follows:
Arc-flash protection is always based on the
incident energy level on the person’s face
and body at the working distance, not the
incident energy on the hands or arms. The
degree of injury in a burn depends on the
percentage of a person’s skin that is burned.
The head and body are a large percentage of
total skin surface area and injury to these
areas is much more life threatening than
burns on the extremities. Typical working
distances are shown in [the following table:]
Typical working
distance a (mm)
[inches]
Classes of equipment
15 kV switchgear .........................................................................................................................................................................
5 kV switchgear ...........................................................................................................................................................................
Low-voltage switchgear ...............................................................................................................................................................
Low-voltage MCCs [335] and panelboards ...................................................................................................................................
Cable ............................................................................................................................................................................................
*
*
*
*
*
910
910
610
455
455
*
[36]
[36]
[24]
[18]
[18]
*
a Typical
working distance is the sum of the distance between the worker standing in front of the equipment, and from the front of the equipment to the potential arc source inside the equipment. [id.336]
IEEE Std 1584a–2004—IEEE Guide for Performing Arc-Flash Hazard Calculations—Amendment 1—Reprinted with permission from IEEE—
Copyright 2004, by IEEE. (Table revised from original).
There is no evidence on the record
that the distances in IEEE Std 1584–
2004 for three-phase arcs in open air or
single-phase or three-phase arcs in
enclosures are unreasonable. Therefore,
OSHA concludes that the distances in
IEEE Std 1584–2004 described earlier
are reasonable estimates for the distance
from the employee to the electric arc for
three-phase arcs in open air, and singlephase and three-phase arcs in
enclosures, for voltages up to 15
kilovolts. Above that voltage, employers
must consider equipment enclosure size
and the working distance to the
employee in selecting a distance from
the employee to the arc. The Agency
will consider a distance reasonable
when the employer bases it on
equipment size and working distance.
Summary and discussion of general
issues related to incident-energy
calculation methods. Table 12, Table 13,
and Table 14 in this preamble
summarize OSHA’s findings related to
methods employers can use to estimate
incident heat energy as required by final
paragraph (g)(2). OSHA included these
tables in Appendix E to Subpart V in the
final rule to enable employers to readily
select incident-energy calculation
methods and input parameters that
OSHA will consider reasonable and
acceptable for compliance with
paragraph (g)(2) of final § 1926.960.
TABLE 12—SELECTING A REASONABLE INCIDENT-ENERGY CALCULATION METHOD1
600 V and less 2
601 V to 15 kV 2
More than 15 kV
Incident-energy calculation method
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1F
NFPA 70E–2004 Annex D (Lee equation) 3 ....................
Doughty, Neal, and Floyd ................................................
IEEE Std 1584–2004 5 .....................................................
ARCPRO ..........................................................................
3Fa
3Fb
1F
3Fa
3Fb
1F
3Fa
3Fb
Y–C
Y–C
Y
Y
Y
Y
Y
N
N
Y
Y
N
Y–C
N
Y
Y
Y–C
N
Y
N
N
N
Y
N
N4
N
N
Y
N4
N
N
Y6
N4
N
N
Y6
Key:
1F: Single-phase arc in open air
335 Motor
control center.
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336 IEEE Std 1584b-2011 makes editorial changes
to the quoted paragraph and adds a column with
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20477
3Fa: Three-phase arc in open air
3Fb: Three-phase arc in an enclosure (box)
Y: Acceptable; produces a reasonable estimate of incident heat energy from this type of electric arc
N: Not acceptable; does not produce a reasonable estimate of incident heat energy from this type of electric arc
Y–C: Acceptable; produces a reasonable, but conservative, estimate of incident heat energy from this type of electric arc.
Notes:
1 Although OSHA will consider these methods reasonable for enforcement purposes when employers use the methods in accordance with this
table, employers should be aware that the listed methods do not necessarily result in estimates that will provide full protection from internal faults
in transformers and similar equipment or from arcs in underground manholes or vaults.
2 At these voltages, the arc is presumed to be three-phase unless the employer can demonstrate that only one phase is present or that the
spacing of the phases is sufficient to prevent a multiphase arc from occurring.
3 The entries for NFPA 70E–2004 Annex D (Lee equation) apply equally to NFPA 70E–2012, and the comparable table in Appendix E refers to
NFPA 70E–2012 Annex D (Lee equation).
4 Although OSHA will consider this method acceptable for purposes of assessing whether incident energy exceeds 2.0 cal/cm2, the results at
voltages of more than 15 kilovolts are extremely conservative and unrealistic.
5 The entries for IEEE Std 1584–2004 apply equally to IEEE 1584–2011, and the comparable table in Appendix E refers to IEEE Std 1584 with
this latest amendment.
6 OSHA will deem the results of this method reasonable when the employer adjusts them using the conversion factors for three-phase arcs in
open air or in an enclosure, as indicated in the program’s instructions.
TABLE 13—SELECTING A REASONABLE ARC GAP
Class of equipment
Single-phase arc
mm
(inches)
Three-phase arc
mm 1
(inches)
Cable ..............................................................................
Low voltage MCCs and panelboards .............................
Low-voltage switchgear ..................................................
5-kV switchgear ..............................................................
15-kV switchgear ............................................................
Single conductors in air, 15 kV and less .......................
Single conductor in air, more than 15 kV ......................
NA 2 ...............................................................................
NA ..................................................................................
NA ..................................................................................
NA ..................................................................................
NA ..................................................................................
51 (2.0) 3 ........................................................................
Voltage in kV times 2.54 (0.1), but no less than 51
mm (2 inches) 3.
13 (0.5)
25 (1.0)
32 (1.25)
104 (4.0)
152 (6.0)
Phase conductor spacing.
Phase conductor spacing.
1 Source:
IEEE Std 1584a–2004.
= not applicable.
3 Table 6 of Appendix E of final Subpart V uses a more conservative arc gap that equals the electrical component of the minimum approach
distance rather than a value corresponding to the dielectric strength of air for the system voltage, which forms the basis for the values in this
table.
2 ‘‘NA’’
TABLE 14—SELECTING A REASONABLE DISTANCE FROM THE EMPLOYEE TO THE ARC
Class of equipment
Single-phase arc
mm (inches)
Three-phase arc
mm (inches)
Cable .......................................................................................
Low voltage MCCs and panelboards .....................................
Low-voltage switchgear ..........................................................
5-kV switchgear ......................................................................
15-kV switchgear ....................................................................
Single conductors in air (up to 46 kilovolts), work with rubber insulating gloves.
Single conductors in air, work with live-line tools and liveline barehand work.
NA* .........................................................................................
NA ...........................................................................................
NA ...........................................................................................
NA ...........................................................................................
NA ...........................................................................................
380 (15) ..................................................................................
MAD ¥ (2 × kV × 2.54) .........................................................
(MAD ¥ (2 × kV / 10))† .........................................................
455
455
610
910
910
(18)
(18)
(24)
(36)
(36)
NA
NA
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* ‘‘NA’’ = not applicable.
† The terms in this equation are:
MAD = The applicable minimum approach distance, and
kV = The system voltage in kilovolts.
With the guidance provided here and
in Appendix E to final subpart V, OSHA
believes that employers will be able to
reasonably estimate incident-energy
levels as required by final paragraph
(g)(2). The Agency expects that, upon
inspection, it will be able to detect any
manipulation of input parameters
designed to undermine the purpose and
requirements of this final rule.
In enforcing paragraph (g)(2) of the
final rule, the Agency will accept as
reasonable any estimates made
following the guidance in the preamble
and in Appendix E. Employers may
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depart from this guidance as long as the
methods and variables used to calculate
incident heat energy relate reasonably to
the electric-arc exposures actually faced
by employees. Duke Energy pointed out
that ‘‘standard writing committees . . .
are continuing to address the electricarc hazards, specifically NFPA 70E,
IEEE Std 1584–2002, and technical
papers written by the IEEE/ESMOL[337]
committee’’ (Ex. 0201). These efforts
may result in additional sources of
information for employers to use in
337 Electrical
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estimating incident heat energy for
purposes of final paragraph (g)(2).
Several rulemaking participants noted
that IEEE and NFPA are undertaking a
joint research effort to address issues
related to methods of calculating
incident heat energy from electric arcs.
(See, for example, Exs. 0177, 0201,
0227; Tr. 1095, 1128–1129.) These
rulemaking participants recommended
that OSHA delay the rulemaking
pending the results of this research. For
example, Ms. Kathy Wilmer, testifying
on behalf of EEI, stated:
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In 2005, IEEE and NFPA sponsored a joint
task force whose charge was to develop a
research and test plan intended to address
technical issues, including those raised by
the calculation methods. It will be several
years, however, before the results of the
IEEE/NFPA Research and Test Plan
Committee are available to employers. [Tr.
1095]
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EEI recommended that ‘‘OSHA wait
for NFPA and IEEE to answer some of
[the] questions’’ related to the
calculation methods (Tr. 1129).
As noted by Ms. Wilmer, the results
of any research conducted as a result of
the IEEE–NFPA joint effort may be years
away. Today, the final results of this
research are not available. OSHA
concludes that there is sufficient
information in the rulemaking record to
determine that existing calculation
methods can reasonably estimate
incident heat energy from electric arcs.
Therefore, the Agency does not believe
that it is necessary to wait for IEEE and
NFPA to complete the research. In the
future, this research may result in
additional sources of information for
employers estimating incident heat
energy for the purposes of final
paragraph (g)(2).
Note 2 to paragraph (g)(2), which is
being adopted without substantive
change from the proposal, explains that
paragraph (g)(2) does not require the
employer to estimate the heat-energy
exposure for every job task performed
by each employee. The note indicates
that the employer may make broad
estimates that cover multiple system
areas provided that: (1) The employer
uses reasonable assumptions about the
energy-exposure distribution throughout
the system, and (2) the estimates
represent the maximum exposure for
those areas.
Proposed Appendix F explained that
the employer could use the maximum
fault current and clearing time to cover
several system areas at once.
NIOSH expressed concern that,
following this guidance, an employer
could estimate incident energy based on
the maximum available fault current,
even though a higher incident-energy
level is possible with a lower fault
current (Ex. 0130). NIOSH explained:
[Proposed Note 2 to paragraph (g)(2) and
proposed Appendix F] suggest that the point
in a power system that has the highest
available fault current will also have the
maximum heat energy hazard in the event of
an arcing-fault. [T]he heat energy released
during an arcing-fault is a function of both
current and duration (clearing time). The
maximum heat energy hazard may be at a
point in the system where available fault
current is less than the system maximum and
may consequently have a longer clearing
time. This longer clearing time is due to the
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inverse-time characteristic of many circuit
protection components such as fuses and
relays (the higher the fault current, the more
quickly the circuit protection components
will clear the fault). [Id.]
NIOSH recommended ‘‘providing a
more detailed explanation of the
interdependence of current and clearing
time with respect to arcing-fault
hazards,’’ and indicated that ‘‘NFPA
70E–2004 provides an example of such
an explanation’’ (id.).
OSHA recognizes that fault current
lower than the maximum available fault
current can produce a higher incident
energy. The maximum fault current,
also known as the bolted-fault current,
occurs when the fault has no
impedance,338 as if the two conductors
were bolted together. The current in an
electric arc is never as high as the
maximum available fault current
because the arc itself has some
impedance, and this lowers the fault
current. All of the incident-energy
calculation methods, except ARCPRO,
account for this reduction (Exs. 0134,
0425, 0430, 0469).
As NIOSH notes, when the current is
less than the maximum available fault
current, the protective devices for the
circuit may take longer to clear the fault,
resulting in longer clearing times. IEEE
Std 1584a-2004 accounts for this
difference in clearing times and for
variations in arc current with arc voltage
in the formulas it uses to calculate
incident energy (Ex. 0425). The other
methods use the clearing time
corresponding to the fault current used
to calculate the incident energy.
However, the fault current and the
clearing times used to calculate incident
energy in these calculations are only
approximations of the values that might
occur in an actual fault. Like the
distance from the employee to the arc
and, in some cases, the arc length, the
fault current and clearing time in an
actual fault likely will be different from
the fault current and clearing time used
to calculate incident energy. The final
rule requires that the employer’s
estimate of incident energy be
reasonable, not that it be a precise
estimate of the maximum possible
incident energy. Lower fault current
may produce a higher incident energy,
but so would exposures with the
employee closer to the arc. Other
variations, such as short clearing times
(which can occur if the arc selfextinguishes) or longer distances
between the employee and the arc,
could lead to lower incident energy.
338 Impedance is the effective resistance of an
electric circuit to alternating current. It includes the
combined effects of ohmic resistance and reactance.
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Considering the evidence in the record
as a whole, the Agency believes that
using maximum fault current in
estimating incident energy will produce
reasonable estimates of the exposures
faced by employees.
Mr. John Vocke with Pacific Gas and
Electric Company stated that his
company conducted testing to verify the
values in Table 8 and Table 9 in
proposed Appendix F (Ex. 0185). He
maintained that the incident-energy
values provided in those tables may be
inaccurate.
As noted earlier, the Agency
concluded that the ARCPRO method, on
which OSHA based the incident-energy
values in proposed Table 8 and Table 9,
reasonably estimates incident energy
from single-phase arcs in open air on
systems of more than 600 volts. Mr.
Vocke did not provide the parameters
used in, or the results of, Pacific Gas
and Electric Company’s testing. For
example, it is not clear from Mr. Vocke’s
comment whether the testing was with
single-phase arcs in open air. If not,
then the Agency would expect their
results to differ from the values in
proposed Table 8 and Table 9.
As described earlier, OSHA based
Table 8 and Table 9 in proposed
Appendix F on calculations using
ARCPRO and designed those tables to
cover a wide range of exposures faced
by employees performing overhead line
work. TVA noted that these tables had
little application and expressed concern
that employers would misuse the tables,
commenting:
We believe the use of tables, e.g., * * *
proposed Tables 8 & 9, have limited
application for estimating heat energy for
electrical circuits common to the electric
utility industry. The footnotes to these tables
instruct users to use other methods if the
circuit assumptions in the tables are not
applicable to the circuit being analyzed. Our
concern is that many companies will not
understand the limitations of these tables or
choose to ignore the instruction to use other
methods. Either of these actions could result
in under estimating the arc flash hazard.
*
*
*
*
*
[W]e do not agree with the ‘‘table’’ method
approach. We believe that for many
exposures in generating and transmission
facilities OSHA’s proposed Tables 8 and 9
will not be useful to employers for selecting
arc flash protection. The tables are
misleading because in reality there are too
many circuits with parameters that do not
meet the table use criteria. OSHA states in
[proposed Appendix F] that employers will
need to use other methods in situations not
addressed by Table 8 or Table 9. We believe
that an accepted method should be used to
calculate arc flash incident energies and
recommend that the final rule not include
tables like proposed Table 8 and Table 9 for
selecting arc flash protection. [Ex. 0213]
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OSHA believes that Table 8 and Table
9 from proposed Appendix F (Table 6
and Table 7 in final Appendix E, which
OSHA revised as described elsewhere in
this section of the preamble) serve as
relatively simple ways for employers to
estimate incident energy. The SBREFA
Panel Report specifically recommended
that OSHA consider including such
tables in the standard (Ex. 0019). The
National Electrical Safety Code
committee adopted provisions on
protection from electric arcs that
included tables similar to the ones in
the proposal (Ex. 0480). Mr. James
Tomaseski of IBEW supported the
proposed tables and stated that the
values in those tables represent
‘‘common exposures out on distribution
lines’’ (Tr. 939—940). Mr. Brian Erga
with ESCI also supported proposed
Table 8 and Table 9, testifying:
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ESCI fully supports the table 8 and table
9 in the appendix of this proposal as a way
of providing a method of choosing some FR
clothing for workers or small companies.
It will allow a company to figure out, take
their fault current, their clearing time, go into
a table, and find . . . some clothing that
might be appropriate, buy that for them, and
feel . . . assured that they were doing what
they could do and . . . what OSHA would
require. [Tr. 1246–1247]
The Agency concludes that Table 8 and
Table 9 in proposed Appendix F will
assist employers in complying with the
requirement in final paragraph (g)(2) to
estimate incident heat energy and that
the tables reasonably represent
exposures in electric distribution
systems, as noted by Mr. Tomaseski, if
not transmission systems.339 (See, also,
Mr. Erga’s testimony at Tr. 1247: ‘‘I
passed table 8 and table 9 around to my
customers. All of them feel it looks very
good and looks very straightforward for
them to follow. And they feel pretty
comfortable that they would be willing
to get into an FR program using [those]
table[s] . . . .’’) Consequently, OSHA is
including the tables in final Appendix
E, with revisions as described elsewhere
in this section of the preamble. OSHA
agrees with TVA that it is important for
employers to heed the notes to these
tables, which limit their application to
rubber insulating glove work (Table 6)
and live-line tool work (Table 7)
involving exposure to single-phase arcs
in open air. OSHA further agrees that
these tables are of little, if any, use in
339 Although there is nothing in the record that
states explicitly that Table 9 represents actual
exposures for employees working on transmission
systems, the existence of similar tables in the 2007
NESC (Ex. 0533) and the 2012 NESC strongly
suggests that Table 9 does reasonably represent
transmission exposures. (Table 8 of proposed
Appendix F covers only distribution voltages.)
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electric power generating plants, where
most of the exposures come from threephase arcs. Nevertheless, the Agency
believes that many employers,
especially small ones, will find these
tables useful.
Mr. Tom Chappell of Southern
Company suggested that the final rule
not require incident-energy estimates for
voltages of 600 volts and less, arguing
that these systems do not pose the same
risk as higher voltage systems:
This proposed language would require that
the employer make estimates of the
maximum available heat energy to which
employees are exposed to at 600 volts and
below as well as those above 600 volts. We
do not believe this to be reasonable. Even
OSHA recognizes that the risks of exposures
at 600 volts and below do not carry the same
risk as those above 600 volts since the
proposed regulations do not require flame
resistant clothing at voltages 600 volts and
below. Additionally, Note 2 suggests making
broad estimates that cover multiple system
areas, and further gives an example of how
that may be done for distribution circuits.
Both of these suggest that the OSHA’s intent
was not to cover systems operating at 600
volts or less where such broad estimates are
meaningless and not possible. We
recommend that estimates of heat energy not
be required for systems operating at 600 volts
and below and that engineering controls and
work practices be used for these systems so
that contact is avoided. This
recommendation would be consistent with
NESC proposed language. [Ex. 0212]
Mr. Chappell misunderstood the
rationale behind OSHA’s final rule.
First, Note 2 to proposed paragraph
(g)(2), which OSHA is adopting without
substantive change, contained an
example, clearly identified as such, of
how to estimate incident heat energy
over a wide area. There are other
possible circuits that might be suitable
for wide estimates. In addition, the note
only addresses circuits that are farranging, such as transmission and
distribution circuits. Circuits that
operate at 600 volts and less are found
normally as services or as feeder or
branch circuits inside electric power
generation plants. (See, for example,
269-Exs. 8–5, 8–17, 8–20, 8–21, 8–22.)
These circuits do not normally extend
for miles; each of them usually serves a
single facility. Second, OSHA does not
agree that 600-volt systems produce
lower amounts of incident energy or
pose a lower risk of burn injury to
employees than higher voltage systems.
The rationale behind the requirement in
final § 1926.960(g)(4)(i) that employees
exposed to contact with circuit parts
operating at more than 600 volts wear
flame-resistant clothing relates to the
reduced likelihood that contact with a
circuit part energized at lower voltages
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20479
would produce an electric arc through,
and ignite, the clothing. As noted under
the summary and explanation for final
paragraph (g)(4)(i), many commenters
noted that systems operating at 600
volts and less are capable of producing
extremely high levels of incident
energy, sometimes even higher than
systems operating at higher voltages. For
example, Mr. Paul Hamer stated, ‘‘Many
systems and equipment operating at 600
volts and below have severe arc-flash
hazards . . .’’ (Ex. 0166). In addition,
TVA noted:
The magnitude of the heat energy in 480
V arc flash accidents is greater [than at
voltages higher than 600 volts] because of the
following: 1. The single phase fault typically
propagates to three phase fault. 2. The
clearing times in generating plants are
typically longer. 3. The arc flash energy is
typically forced into one direction (arc in a
box). [Ex. 0213]
Therefore, while there may not be an
ignition hazard from contact at the
lower voltages, burn hazards at these
voltages may still be serious and require
arc-rated protective equipment.
For these reasons, OSHA is not
adopting Mr. Chappell’s
recommendation. The Agency believes
that it is just as important to estimate
incident-energy levels for systems
operating at 600 volts and less as it is
for systems of higher voltages. Without
an estimate of incident energy, an
employer would not be able to select
appropriate arc-rated protective
equipment for employees exposed to
these voltages in accordance with final
§ 1926.960(g)(5).
Some rulemaking participants
maintained that incident-heat-energy
exposures change over time. (See, for
example, Exs. 0126, 0163; Tr. 404–405.)
For instance, Ms. Susan O’Connor with
Siemens Power Generation commented
that ‘‘if new equipment is added or the
available fault current to the plant from
the utility changes, the entire
calculations change. The arc faults
become a moving target’’ (Ex. 0163).
Noting that fault current can change
hourly, Mr. James Shill with
ElectriCities of North Carolina testified:
[I]n one of my first assignments in the
power company I was in charge of
coordinating the equipment, and fault
currents change hourly. [I]t depends on
where your source of energy comes from. [Tr.
404]
The final rule does not require
employers to estimate incident-energy
levels on a moment-by-moment basis.
As indicated by Note 2 to paragraph
(g)(2), the final rule permits employers
to make broad estimates of incidentenergy exposure, provided those
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estimates represent the reasonably
expected maximum exposures. There
would be no need to perform additional
calculations when changes to the system
would lower incident energy. In
addition, as long as the protective
clothing and other protective equipment
selected by the employer will protect
against the incident energy, including
any increase caused by changes to the
system, the final rule does not require
the employer to reconduct the incidentenergy estimates required by paragraph
(g)(2).
The Agency believes that employers
will select arc-rated protective
equipment, not on the basis of estimates
for individual circuits, but on the basis
of what levels will provide protection
for broad areas of the employers’
systems. For instance, an employer
could select a base clothing outfit rated
at 8 cal/cm.2 This clothing would be
acceptable as long as the estimated
energy levels are less than that value.
Accordingly, OSHA believes that an
employer can take measures to
minimize the number of times it must
perform additional calculations. For
example, an employer using Table 6 or
Table 7 in final Appendix E, can select
an incident-energy estimate for a
maximum number of cycles at a given
level of fault current on a particular
circuit. As long as any change to the
circuit does not increase the fault
current or clearing time beyond the fault
current and clearing time used in
selecting a value from the table, the
employer would not have to make
additional estimates. The employer then
would know that as long as relay
settings (which affect clearing time) and
transformer kilovolt-ampere ratings
(which affect maximum fault current)
stay below the values on which the
employer bases the selection of
incident-energy level, then employees
would remain safe, and the employer
would remain in compliance. Thus, the
employer could avoid having to
reestimate incident-energy levels simply
by limiting the types of changes that
could be made to a circuit or by
selecting protective clothing and other
protective equipment that
accommodates any changes that will be
made. As Mr. Donald Hartley of IBEW
testified: ‘‘[If] you don’t find that [the
fault current and clearing times] are
substantially different [then] you may
not have to change what it is you were
doing’’ (Tr. 1031–1032). On the other
hand, it is possible that employers that
do not adequately plan changes to their
systems will need to reestimate incident
heat energy for some of their circuits.
OSHA does not expect employers to
account for unanticipated changes to
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their systems in estimating incidentenergy levels. As Mr. Shill noted, it is
possible that an unanticipated system
change could increase incident energy.
For example, an unidentified faulty
relay could substantially increase the
clearing time and, thus, an employee’s
potential incident-energy exposure.
However, final paragraph (g)(2) does not
require employers to anticipate such
events. The estimates required by this
paragraph are for normal operating
conditions.
For these reasons, OSHA concludes
that concerns that employers would
need to constantly update their
incident-energy estimates are largely
baseless. To the extent that employers
must update these estimates, the
Agency’s regulatory analysis fully
accounts for periodic updates. (See
Section VI, Final Economic Analysis
and Regulatory Flexibility Analysis,
later in the preamble.)
Some commenters maintained that
employers would need to hire
consultants to perform the incidentenergy calculations required by final
paragraph (g)(2). (See, for example, Exs.
0163, 0178; Tr. 375–376, 563.) Mr.
James Shill of ElectriCities of North
Carolina testified: ‘‘Even if professional
engineers know the method to use in
calculating maximum available heat
energy, small electric utilities often do
not have such qualified personnel on
staff. Instead, small utility businesses
will be faced with hiring outside
consultants to perform this work for
each job at each workplace, and for each
employee’’ (Tr. 375–376).
OSHA agrees with these commenters
that small employers may need to hire
consultants to perform or assist in the
preparation of incident-energy
calculations. Even some larger utilities
hire consultants to help perform
incident-energy calculations (Tr. 1197).
The Agency understands that estimating
incident heat energy demands some
electrical engineering expertise. OSHA
believes that most employers that work
on electric power generation,
transmission, and distribution systems
have such engineering expertise
available. As noted by some witnesses,
these estimates require much of the
same knowledge and skill as other
assessments needed to operate,
maintain, and work on electric power
generation, transmission, and
distribution systems (Tr. 1030–1032). In
any event, OSHA’s estimate of the costs
associated with complying with
paragraph (g)(2) in the final rule
accounts for the possibility that, in some
instances, consultants will perform the
required estimates. (See Section VI,
Final Economic Analysis and
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Regulatory Flexibility Analysis, later in
this preamble.)
Some rulemaking participants
suggested that contractors would have
difficulty estimating incident energy or
would not be able to perform the
estimates at all. (See, for example, Exs.
0162, 0169, 0234, 0501; Tr. 1326–1327,
1335–1336.) For instance, Quanta
Services noted that utility operators
frequently do not know the maximum
fault current on their systems, making it
‘‘difficult [for contractors] to determine
the maximum fault current’’ (Ex. 0234).
The Davis H. Elliot Construction
Company suggested that utilities might
provide worst-case estimates to their
contractors because of potential liability
concerns (Exs. 0156, 0206, 0231).
OSHA understands that contractors
may face challenges in estimating
incident heat energy as required by
paragraph (g)(2) in the final rule. The
requirements in final § 1926.950(c)(1),
which specifies that host employers
provide information about their systems
to contract employers, should ensure
that contractors have the information
they need to estimate incident energy.
Paragraph (c)(1)(iii) of final § 1926.950
specifically requires host employers to
provide information to enable contract
employers to perform the assessments
required by the final rule. This would
include information contractors need to
estimate incident heat energy as
required in final § 1926.960(g)(2).340 In
any case in which the host employer
does not provide the contractor with
necessary information and, therefore,
violates this final rule, contractors can
use other (albeit less certain) means of
estimating the system parameters
needed to perform incident-energy
calculations. Contractors can estimate
fault currents through the ratings of the
transformers supplying the circuit 341
and clearing times from the type of
overcurrent devices protecting the
circuit 342 (Ex. 0425; 269-Ex. 8–15). The
Agency assumes that, when utilities are
340 In the economic analysis, OSHA assumes that
costs related to estimating incident energy will be
borne only by host employers. The Agency
anticipates that, for economic reasons, host
employers will provide the results of their estimates
to contract employers even though the final rule
does not require them to do so. See Section VI,
Final Economic Analysis and Regulatory Flexibility
Analysis, later in the preamble.
341 For example, a contractor can estimate the
fault current on the secondary side of a transformer
on a radial system by calculating the fault current
at the transformer, which is equal to the transformer
rating divided by the product of the per-unit
impedance and the voltage (Ex. 0134).
342 IEEE Std 1584a–2004 gives the clearing times
for a wide range of circuit protective devices (Ex.
0425). Contractors also can try to obtain clearing
times from a number of other sources, including the
manufacturer.
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not providing this information,
contractors already are using these
methods when determining the size of
grounds necessary under existing
§ 1910.269(n)(4)(i) (‘‘Protective
grounding equipment shall be capable
of conducting the maximum fault
current that could flow at the point of
grounding for the time necessary to
clear the fault.’’) There is no evidence in
the record that utilities are currently
providing unduly conservative
estimates of fault current or clearing
times to contractors for the purposes of
existing § 1910.269(n)(4)(i), and it seems
unlikely that they would provide
different estimates after this final rule
becomes effective. Consequently, the
Agency concludes that the concerns
specific to contractors are baseless.
Several commenters suggested that
proposed paragraph (g)(2) was too
vague. (See, for example, Exs. 0126,
0152, 0227; Tr. 1095–1097.) For
instance, Ms. Jean Thrasher with
Community Electric Cooperative
commented: ‘‘With undefined terms in
the equation and no firm guidelines
from OSHA the employer has the
potential to be cited even though they
performed a good faith appraisal but the
inspector disagreed with the values
chosen’’ (Ex. 0152).
OSHA made it clear in this preamble
and in Appendix E to final Subpart V
that the employer is free to choose any
method for estimating incident energy
that results in a reasonable estimate of
incident heat energy to which the
employee would be exposed. Appendix
E provides guidance on how to estimate
incident heat energy and information on
approaches that OSHA will recognize as
reasonable for performing these
estimates. In the final rule, OSHA
revised Note 1 to paragraph (g)(2) to
further clarify what constitutes
compliance with that paragraph. The
revised note provides that: (1) OSHA
will deem employers that follow the
guidance in Appendix E to be in
compliance with paragraph (g)(2), and
(2) employers can choose another
method of estimating incident heat
energy if the chosen method reasonably
predicts the incident energy to which
the employee would be exposed. (Note
1 in the proposal simply referred to the
appendix for guidance.) Employers can
rely on the guidance in this preamble
and final Appendix E to select methods
and input parameters accepted by
OSHA for compliance with final
paragraph (g)(2). Accordingly, the
Agency concludes that paragraph (g)(2)
in the final rule is not unenforceably
vague.
Proposed paragraph (g)(2) would have
required employers to make ‘‘a
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reasonable estimate of the maximum
available heat energy to which the
employee would be exposed.’’ OSHA
concludes that this language might not
accurately convey the purpose of the
proposed rule and, therefore, could
confuse the regulated community. For
example, as should be clear from the
foregoing explanation of what OSHA
will consider a ‘‘reasonable estimate,’’
the Agency believes that it is reasonable
to estimate incident-energy exposures
based on the location where an
employee is reasonably expected to be
working when an arc occurs. However,
as explained earlier, the maximum heat
energy will occur within the arc plasma,
and the Agency concludes that it is not
necessary to estimate heat energy
assuming that the employee is close
enough to the arc to be within the
plasma field. In addition, as explained
previously, the choice of methods and
other input parameters also can affect
the calculated incident energy. To
clarify that the Agency is expecting a
reasonable estimate, and not an estimate
of the maximum heat energy, OSHA
replaced the phrase ‘‘a reasonable
estimate of the maximum available heat
energy’’ in paragraph (g)(2) in the
proposed rule with ‘‘a reasonable
estimate of the incident heat energy’’ in
the corresponding provision in the final
rule. The Agency believes that the final
rule more accurately reflects the
purpose of this provision and will
clarify some of the confusion related to
the requirement to estimate incidentenergy levels.
NIOSH stated that arc warning labels
would be valuable for new or upgraded
installations (Ex. 0130). NIOSH
explained its position as follows:
Arc warning labels that explain the voltage,
available fault current, Arc Hazard Category,
the ATPV of the required protective clothing,
and the approach distances would be a
valuable addition to all new or upgraded
installations. Such information, as calculated
by the systems’ designers, would then be
readily available to the workers who need to
maintain such systems. Many commercial
power systems analysis packages can
automatically generate these labels as part of
the systems design and analysis procedure.
Having labels on new equipment would
eliminate the need for the employer to
estimate arc hazards by providing calculated
engineering data. [id.]
OSHA decided against requiring archazard warning labels such as those
recommended by NIOSH. OSHA
believes that the employer can
effectively provide information on arc
hazards and the required protective
measures in other ways. Employers
must train their employees in the
recognition of electrical hazards,
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20481
including hazards from electric arcs,
and the proper use of PPE, including FR
and arc-rated clothing, as required by
final § 1926.950(b)(2)(v) and (b)(2)(iv),
respectively. The employer can use
several methods other than labels to
ensure that employees wear
appropriately rated protective
equipment, including requiring a
minimum level of protection that will
cover most exposures and including the
arc rating on work orders. OSHA
believes that these other measures are
likely to be more effective than warning
labels since they inform the employee of
the appropriate rating before the
employee arrives at the jobsite. If the
employer relies on labels, employees
may arrive at the jobsite without
properly rated protective equipment. In
addition, OSHA does not believe that
providing labels on transmission and
distribution installations is feasible or
effective. It is not possible to label the
entire length of a transmission or
distribution line, and installing labels at
switching points would not prove
effective or useful to employees whose
work is remote from those switching
points. Therefore, OSHA is not adopting
the requirement for arc-hazard warning
labels recommended by NIOSH.
Prohibited clothing. Paragraph (g)(3),
which is being adopted with only minor
changes from the proposal, requires the
employer to ensure that employees
exposed to hazards from flames or
electric arcs do not wear clothing that
could either melt onto their skin or
ignite and continue to burn when
exposed to flames or the heat energy
estimated under final paragraph (g)(2).
This rule is equivalent to existing
§ 1910.269(l)(6)(iii), although OSHA
revised the language to explicitly
prohibit clothing that could melt onto
an employee’s skin or ignite and
continue to burn.343 Final paragraph
(g)(3) ensures that employees exposed to
electric arcs do not wear clothing
presenting the most severe burn
hazards.
A note following this provision lists
fabrics, including acetate, nylon,
polyester, and rayon, that the final rule
specifically prohibits unless the
343 The existing rule prohibits clothing that could
increase the extent of injuries to an employee. The
Agency interprets this rule as prohibiting clothing
that could melt or that could ignite and continue
to burn in the presence of an electric arc faced by
an employee. (See, for example, Memorandum to
the Field dated August 10, 1995, from James W.
Stanley, ‘‘Guidelines for the Enforcement of the
Apparel Standard, 29 CFR 1910.269(l)(6), of the
Electric Power Generation, Transmission, and
Distribution Standard.’’ This memorandum is
available at https://www.osha.gov/pls/oshaweb/
owadisp.show_document?p_
table=INTERPRETATIONS&p_id=21878.)
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Two commenters recommended
removing rayon from the list of
prohibited fabrics contained in the
proposed note (Exs. 0166, 0228, 0235).
These commenters pointed out that
rayon is a cellulose-based synthetic fiber
that burns but does not melt.
OSHA included rayon as one of the
prohibited fabrics on the basis of
evidence in the record for the 1994
§ 1910.269 rulemaking (59 FR 4389; 59
FR 33658–33659, 33661). In that
rulemaking, the Agency described the
evidence and rationale for prohibiting
certain fabrics as follows:
Polypropylene is a synthetic fabric under
heat conditions. It melts. It’s terrible. I have
not witnessed it in an arc type of exposure,
but I was an EMT for several years, and one
of the worst injuries I have ever seen, vehicle
accident involving a fire, an individual
wearing long underwear made out of this
material, and it was pretty ugly.
So I think, if you are looking at the heat
exposures from an arc, you’ve got the
potential for the same type of damage. [Tr.
564]
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employer demonstrates that the clothing
is treated or worn in such a manner as
to eliminate the hazard. In the proposed
rule, this note was the same as the note
following existing § 1910.269(l)(6)(iii).
In the preamble to the proposal, OSHA
requested comments on whether it
should add any other fabrics posing
similar hazards to the note.
Many commenters recommended
adding polypropylene to the list of
prohibited fabrics. (See, for example,
Exs. 0148, 0183, 0233, 0239; Tr. 563–
564.) Mr. Mark Zavislan, representing
NRECA, testified:
The IBEW introduced a videotape,
produced by the Duke Power Company,
demonstrating the effects of different types of
clothing upon exposure to electric arcs (Ex.
12–12). This tape provides clear evidence of
the hazards of wearing clothing made from
certain untreated synthetic fabrics, such as
polyester, acetate, nylon, and rayon.
OSHA finds that this evidence
indicates that polypropylene can melt.
Although Mr. Zavislan’s testimony did
not indicate that this fabric is likely to
melt in an arc exposure, it does indicate
that, if polypropylene is exposed to
sufficient heat, it will melt. In this
regard, OSHA believes that the heat
generated by a arc flash is at least as
severe as the heat generated by a vehicle
fire. Consequently, OSHA is adding
polypropylene to the list of prohibited
fabrics contained in the note following
paragraph (g)(3) in the final rule.
Two commenters suggested adding
acrylic fibers to the list in the note,
although they did not provide any
evidence that this fabric melts or ignites
and continues to burn when exposed to
electric arcs (Exs. 0148, 0213). While
OSHA decided against adding acrylic
fibers to the list of prohibited fabrics
contained in the note, the Agency
observes that the note’s list of the types
of fabric prohibited by final
§ 1926.960(g)(3) is not exhaustive.
Employers must ensure that employees
do not wear clothing made from an
acrylic fiber if such clothing could melt
onto the skin or ignite and continue to
burn when exposed to the heat energy
estimated under final paragraph (g)(2),
regardless of whether the note lists the
fabric. One of the two commenters that
advocated adding acrylic fibers to the
note was ASTM. ASTM has extensive
experience with testing materials. The
Agency suspects that acrylic fibers will
melt onto the skin or easily ignite and
continue to burn in the presence of an
electric arc, although it did not arrive at
this conclusion in this rulemaking.
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*
*
*
*
*
Therefore, for exposed employees, . . .
final § 1910.269 adopts a requirement that
these employees be trained in the hazards
related to the clothing that they wear [and
prohibits] apparel that could increase the
extent of injuries received by a worker who
is exposed to an electric arc. OSHA has also
included a note . . . to indicate the types of
clothing fabrics that the record demonstrates
are hazardous to wear by employees exposed
to electric arcs.
The requirement is intended to prohibit the
types of fabrics shown in the Duke Power
Company videotape to be expected to cause
more severe injuries than would otherwise be
anticipated. These include such untreated
materials as polyester and rayon, unless the
employee is otherwise protected from the
effects of their burning. [59 FR 4389, as
corrected at 59 FR 33658]
The Duke video indicated that rayon
ignites easily in the presence of electric
arcs (269-Ex. 12–12). Existing
§ 1910.269(l)(6)(iii) and final paragraph
(g)(3) prohibit clothing that can ignite
and continue to burn, in addition to
fabrics that can melt onto the skin in the
presence of electric arcs. The evidence
in the record indicates that rayon meets
this criterion. Therefore, OSHA is not
removing rayon from the list of
prohibited fabrics.
When flame-resistant clothing is
required. Proposed paragraph (g)(4)
would have required employees to wear
flame-resistant clothing whenever: (1)
The employee was subject to contact
with energized circuit parts operating at
more than 600 volts (proposed
paragraph (g)(4)(i)); (2) an electric arc
could ignite flammable material in the
work area that, in turn, could ignite the
clothing of an employee nearby
(proposed paragraph (g)(4)(ii)); or (3)
molten metal or electric arcs from
faulted conductors in the work area
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could ignite the employee’s clothing
(proposed paragraph (g)(4)(iii)). A note
to proposed paragraph (g)(4)(iii)
indicated that this provision would not
apply to conductors capable of carrying,
without failure, the maximum available
fault current for the time the circuit
protective devices take to intercept the
fault. In such instances, conductors
would not melt from the fault current
and, therefore, could not ignite the
employee’s clothing. The conditions
listed in proposed paragraph (g)(4)
address several burn accidents
examined by OSHA involving ignition
of an employee’s clothing (Exs. 0002,
0003, 0004).344
OSHA reworded the introductory text
to paragraph (g)(4) in the final rule to
clarify what clothing must be flameresistant and to make it consistent with
provisions in final paragraphs (g)(5)(i)
through (g)(5)(v) that permit some types
of non-flame-resistant clothing in lieu of
arc-rated clothing in certain conditions.
(See the discussion of the difference
between flame-resistant and arc-rated
clothing under the summary and
explanation for final paragraph (g)(5),
later in this section of the preamble.)
The language in final paragraph (g)(4)
makes it clear that only the outer layer
of clothing must be flame-resistant. This
requirement recognizes that some
companies successfully use 100-percent
cotton T-shirts under FR shirts. (See, for
example, Tr. 1345–1346.) NFPA 70E–
2004 also recognizes the use of nonflame-resistant clothing under flameresistant clothing as providing adequate
protection against electric-arc hazards in
certain situations (Ex. 0134). In any
event, final paragraph (g)(3) prohibits
the use of flammable layers of clothing
beneath flame-resistant outer clothing
whenever doing so poses a burn hazard.
For reasons explained later, OSHA is
adopting in the final rule paragraphs
(g)(4)(i) through (g)(4)(iii) (including the
note) largely as proposed. The Agency is
adding a new paragraph (g)(4)(iv) that
requires employees to wear flameresistant clothing whenever the incident
heat energy estimated under paragraph
(g)(2) exceeds 2.0 cal/cm2. See the
explanation of this new paragraph later
in this section of the preamble.
Several rulemaking participants
argued that some employers are
providing adequate protection for their
employees by requiring them to wear
100-percent cotton (that is, that flameresistant clothing is unnecessary). (See,
for example, Exs. 0187, 0238, 0506; Tr.
344 See, for example, the four accidents described
at https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=596304&id=14418776&id=
170238109&id=202043758.
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543–544.) For instance, Mr. Jonathan
Glazier with NRECA stated:
Many utilities now allow their employees
to wear 100 percent natural fiber clothing.
This means cotton and, in colder climates,
wool or cotton/wool blends. One hundred
percent natural fiber clothing complies with
OSHA’s current 1910.269, if it is thick
enough not to ignite and to continue burning,
but this will change if the new proposal
becomes final.
Proposed Sections 1910.269(l)(11)(4)(a)
and 1926.960(g)(4)(i) would require wearing
FR clothing—that’s FR clothing, not merely
clothing that will not melt or ignite and
continue to burn, but FR clothing—when an
employee is ‘‘subject to contact with
energized circuit parts operating at more than
600 volts.’’
Arguably, this means that 100 percent
natural fiber clothing cannot be worn by
employees doing rubber glove work on parts
energized above 600 volts. This will require
many utilities that have been successfully
allowing 100 percent natural fiber clothing to
move to the more expensive and, let’s face it,
more [problematic] FR clothing. [Tr. 543–
544]
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The evidence in the rulemaking
record clearly shows that flame-resistant
clothing is necessary for the protection
of employees when the conditions
addressed by final paragraph (g)(4) are
present. (See, for example, Exs. 0002,
0003, 0004.345) Sixteen of the 100 arcrelated burn accidents in Ex. 0004,
covering the period from 1991 to 1998,
involved the ignition of an employee’s
clothing. Two additional burn accidents
involved hydraulic fluid that ignited
when an aerial lift approached too close
to an energized line (Ex. 0004 346). The
burning fluid can ignite flammable
clothing. Five of these 18 accidents
occurred when an employee contacted
or came too close to an energized part;
3 accidents involved conductors or
equipment that could not carry fault
current; and 3 accidents involved
flammable materials ignited by an
electric arc. OSHA acknowledges that
some, or potentially all, of these injuries
could occur even if the employees had
been wearing flame-resistant clothing.
However, flame-resistant clothing can
minimize the extent of the injury.
As noted by Dr. Thomas Neal, much
of the energy in a typical electric arc is
concentrated over one part of the body,
and other parts of the body receive less
345 See the 16 accidents described at https://www.
osha.gov/pls/imis/accidentsearch.accident_detail?
id=14418776&id=170611057&id=170191050&id=
170203871&id=14241863&id=14277487&id=
170193353&id=170061972&id=880658&id=
170238109&id=170053128&id=170720957&id=
880112&id=202043758&id=14373245&id=596304.
346 See the two accidents described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=200671253&id=201340395.
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energy (Tr. 496–497).347 When an
employee’s clothing ignites, the
employee receives burns from the
burning clothing, as well as from any
other heat sources in the area, such as
an electric arc or fire. In such cases, the
ignition of clothing exacerbates the
extent of any burn injury that may
occur. (See, for example, Tr. 188–189,
215, 228.) For this reason, OSHA
concludes that preventing clothing
ignition in the scenarios in which it is
most likely to occur will significantly
enhance employee protection. In only
one of the 18 incidents mentioned
previously was there an indication that
the clothing melted, indicating that the
clothing probably consisted of one of
the fabrics explicitly prohibited by the
note to final paragraph (g)(3). Although
it is not clear whether the remaining
injured employees were wearing 100percent cotton clothing, it is likely that
they were. The record indicates that use
of 100-precent cotton clothing is
standard practice for electric utilities
that do not require their employees to
use flame-resistant clothing. (See, for
example, Exs. 0173 (‘‘Much of the
workforce across the nation uses 100%
cotton for their uniforms’’), 0187 (‘‘A
large number of electric utilities already
are providing or requiring their
employees to wear flame-resistant
clothing or 100 percent cotton
clothing’’).) Because some 100-percent
cotton clothing poses an ignition
hazard, which final paragraph (g)(4)
would likely prevent, OSHA concludes
that use of 100-percent cotton in lieu of
FR clothing would not adequately
protect employees in the situations
addressed by paragraph (g)(4).
Pacific Gas and Electric Company
requested an exemption from the FR
clothing requirements for live-line
barehand work (Ex. 0185). The company
argued that the conductive suits used
for this work provide primary protection
for employees and that the electrocution
hazard (not the burn hazard) is the
primary concern in this type of work
(id.).
Employers use the conductive
clothing described by Pacific Gas as a
form of shielding to minimize potential
differences and body current for
employees performing live-line
barehand work (Ex. 0041). The clothing
assists in bonding the worker to the
energized part and keeps the worker
from experiencing minor electric shocks
347 Thomas Neal has a Ph.D. in analytical
chemistry. He worked for E. I. du Pont de Nemours
and Company for 30 years, primarily in the field of
protective clothing. He has worked with ASTM to
develop standards for arc testing and has
substantial experience with protective garments
used for arc-flash protection (Tr. 491–492).
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as he or she moves along a conductor.
Where the conductive fibers that make
the suit conductive break, hot spots can
develop (id.). It is important for this
clothing to be flame-resistant material,
or these hot spots could ignite the
clothing. Consensus standards require
that conductive clothing used in liveline barehand work be flame-resistant;
therefore, conductive clothing
manufactured with FR fabric with
interwoven conductive fibers is readily
available (269-Ex. 60 348; Ex. 0041).
Accordingly, OSHA has decided against
exempting live-line barehand work from
final paragraph (g)(4).349
EEI argued that proposed paragraph
(g)(4) was too vague, commenting:
[The requirements in this paragraph] call
for determinations for which objective
criteria are absent. . . . For example, on what
basis is an employer to determine that an
electric arc could ignite a flammable material
that could in turn ignite the clothing of an
employee? What kind of calculations does
this require, especially considering that it is
virtually impossible to predict the movement
of an electric arc? Likewise, how is an
employer to determine that an employee’s
clothing could be ignited by molten metal? In
sum, the standard calls for speculation, not
an objective determination, and therefore
does not satisfy due process requirements.
[Ex. 0227]
OSHA disagrees with EEI’s comment
that the requirement for flame-resistant
clothing is vague. The Agency believes
that employers can determine the
presence of each of the conditions listed
in final paragraph (g)(4) through a
reasonable assessment of what
conditions they can expect when an
electric arc occurs. This assessment
should be part of the hazard assessment
required by final paragraph (g)(1). For
purposes of final paragraph (g)(4)(i), if
the employee is using the rubber glove
work method within reaching distance
of circuit parts energized at more than
600 volts or if the employee is using the
live-line tool work method underneath
parts energized at more than 600 volts,
OSHA will consider the employee to be
‘‘exposed to contact’’ with those parts.
The proposed rule used the phrase
‘‘subject to contact,’’ which the Agency
has changed in the final rule to the
348 IEC 60895–2002, Live working—Conductive
clothing for use at nominal voltage up to 800 kV
a.c. and ± 600 kV d.c., is the international standard
for conductive clothing. IEEE Std 516–2009
references this standard (Ex. 0532). Since 1987
when IEC first adopted its standard, IEC 895–1987,
Conductive clothing for live working at a nominal
voltage up to 800 kV a.c., the consensus standard
required conductive clothing to be flame-resistant
(269-Ex. 60).
349 Note that estimates of incident energy for liveline barehand work may assume that the arc is most
likely to form at objects at potentials different from
the worker, such as grounded objects.
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phrase ‘‘exposed to contact.’’ (See the
discussion of that phrase under the
summary and explanation of final
§ 1926.960(b)(3) earlier in this section of
the preamble.) That change should
clarify the meaning of this paragraph.
For purposes of final paragraph
(g)(4)(ii), OSHA will be looking for
flammable material, such as insulating
hydraulic fluid, in the work area close
to where an arc may occur. In such
situations, the arc can be expected to
ignite the fluid, with the burning fluid
then igniting an employee’s flammable
clothing.
For purposes of final paragraph
(g)(4)(iii), if there are conductors, such
as pole grounds, that energized parts
may contact during the course of work
and if these conductors cannot carry the
fault current, then OSHA expects the
employer to assume that molten metal
or arcing from the faulted conductor
could ignite the flammable clothing of a
nearby employee. As explained in the
note to final paragraph (g)(4)(iii), the
employer can presume that conductors
do not pose ignition hazards related to
molten metal or arcing if they are
capable of carrying, without failure, the
maximum available fault current for the
time the circuit protective devices take
to interrupt the fault.
Paragraph (g)(4)(iii) of the final rule,
which is being adopted without
substantive change from the proposal,
requires flame-resistant clothing where
‘‘[m]olten metal or electric arcs from
faulted conductors in the work area
could ignite the employee’s clothing.’’
The Southern Company objected to the
requirement in proposed paragraph
(g)(4)(iii) that employees wear flameresistant clothing if molten metal could
ignite their clothing (Ex. 0212). The
company maintained that ‘‘it is difficult
to determine where molten metal may
pose a risk’’ (id.).
OSHA notes that the prepositional
phrase ‘‘from faulted conductors in the
work area’’ modifies ‘‘molten metal’’ as
well as ‘‘electric arcs.’’ Thus, employers
must provide flame-resistant clothing
where employees are working close to
equipment, such as pole grounds, that
cannot carry fault current. The test is
not whether employees are working in
areas where an electric arc could eject
molten metal onto them; it is whether
the employee is working near a
conductor that cannot carry fault
current. Consequently, OSHA is not
adopting the recommendation of
Southern Company to eliminate this
requirement from paragraph (g)(4)(iii).
Final paragraph (g)(4)(iv) provides
that, if the incident heat energy
estimated under paragraph (g)(2)
exceeds 2.0 cal/cm2, then the employer
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must ensure that employees wear flameresistant clothing.
The foregoing explanation is not an
exhaustive discussion of all of the
scenarios that would require flameresistant clothing under final paragraph
(g)(4). The Agency expects employers to
use the hazard assessment required by
final paragraph (g)(1) to determine if any
of the conditions listed in final
paragraphs (g)(4)(i) through (g)(4)(iv) are
present.
Many commenters opposed the 600volt threshold in the requirement for
flame-resistant clothing in proposed
paragraph (g)(4)(i). (See, for example,
Exs. 0128, 0166, 0186; Tr. 537–538.)
These commenters argued that severe
arc-flash hazards occur at voltages lower
than 600 volts. For example, Mr. Paul
Hamer commented:
Many systems and equipment operating at
600 volts and below have severe arc-flash
hazards and [require] the use of flameresistant clothing for personnel protection.
Low-voltage motor control centers,
panelboards, switchboards, and switchgear
are commonly used in electrical power
generation, transmission, and distribution
systems. See the requirements of NFPA 70E–
2004, which include systems operating at 600
volts and below. [Ex. 0228]
TVA recommended lowering the
threshold to 480 volts, explaining:
Our conclusion is that FR clothing must be
worn to protect employees from arc flash
hazards on circuits operating at 480 V or
more. We have experienced serious injuries
in accidents involving 480 V circuits. In 23
arc flash accidents recorded between 1981
and 2003 in our company, 52 percent (23
cases) [were] on 480 V circuits. The 1584
IEEE Guide for Performing Arc-Flash Hazard
Calculations lists in its Annex C, 49 arc flash
cases. Of these cases, 46 percent of the
accidents involved either 480 V or 600 V
systems. These statistics show that
employees working on circuits operating at
480 V or 600 V are at a significant risk of arc
flash injury.
We believe the 480 V arc flash hazard is
as great as or greater than the higher voltage
arc flash hazard. At transmission voltages,
the arcs generally present a lower risk of
injury because of the distance the employee
is to the arc (MAD), the arc being phase-toground, the arc being in open air, and the
other reasons stated in our comments to other
sections of this rule. The magnitude of the
heat energy in 480 V arc flash accidents is
greater because of the following:
1. The single phase fault typically
propagates to three phase fault.
2. The clearing times in generating plants
are typically longer.
3. The arc flash energy is typically forced
into one direction (arc in a box).
It is recommended that the final rule
require the employee to wear flame resistant
clothing any time he or she is subject to
contact with live parts energized at 480 V or
more. [Ex. 0213]
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These commenters misunderstood the
proposed rule. Paragraph (g)(3) of the
final rule contains a prohibition against
wearing clothing that could melt onto
an employee’s skin or that could ignite
and continue to burn when exposed to
flames or the incident heat energy
estimated under final paragraph (g)(2).
Thus, final paragraph (g)(3) indirectly
requires flame-resistant clothing when
the incident heat energy could melt
clothing onto an employee’s skin or
ignite an employee’s clothing. Paragraph
(g)(4) of the final rule supplements
paragraph (g)(3) and requires flameresistant clothing under other
conditions likely to ignite flammable
clothing. Thus, final paragraph (g)(4)(i)
requires flame-resistant clothing when
an employee is exposed to contact with
energized parts operating at more than
600 volts, regardless of the estimated
incident heat energy.
NFPA 70E–2004 Section 130.3
requires employers to conduct an arcflash hazard analysis and determine the
arc-flash protection boundary to protect
employees from being injured by
electric arcs (Ex. 0134).350 That section
defines the arc-flash protection
boundary as the distance at which the
incident energy equals 1.2 cal/cm2 or, if
the clearing time is 0.1 seconds (6
cycles) or less, 1.5 cal/cm2 (id.). A few
commenters urged the Agency to
consider an arc-flash boundary
requirement similar to the one in NFPA
70E. (See, for example, Exs. 0128, 0130,
0235.) For instance, the Dow Chemical
Company commented:
Dow recommends that OSHA change the
trigger for wearing FRC from ‘‘contact with
energized circuit parts operating at more than
600 volts’’ to ‘‘work within the electric arc
flash hazard distance when there is a
substantial potential for an arc flash’’ . . . .
NFPA 70E uses the electric arc flash hazard
distance as the trigger for wearing FRC, and
it provides guidance in how to determine the
electric arc flash hazard distance. [Ex. 0128]
In response to these comments, OSHA
is adding a requirement, in final
paragraph (g)(4)(iv), that employees
wear clothing that is flame-resistant
where the incident heat energy
estimated under final paragraph (g)(2)
exceeds 2.0 cal/cm2. Although NFPA
70E–2004 sets the arc-flash protection
boundary at lower levels, Section
130.7(C)(14)(b) of that standard 351
350 Section 130.5 of NFPA 70E–2012 contains an
equivalent requirement.
351 NFPA 70E–2012 no longer explicitly permits
‘‘nonmelting flammable materials’’ for exposures
from 1.2 to 2.0 cal/cm2; however, NFPA 70E–2012
Table 130.7(C)(15)(b) apparently permits such
fabrics for certain exposures above 1.2 cal/cm2.
Consequently, the latest edition of NFPA 70E does
not conflict with OSHA’s decision to require flame-
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permits employees to wear ‘‘nonmelting
flammable natural materials’’ (in lieu of
flame-resistant clothing) where the
incident-energy level is 2.0 cal/cm2 or
less.352 New paragraph (g)(4)(iv) should
make it clear that employees must wear
flame-resistant clothing whenever the
incident heat energy would be sufficient
to ignite flammable clothing, regardless
of voltage. For consistency, OSHA is
making a corresponding change in final
paragraph (g)(5), which requires
employers to ensure that each employee
exposed to hazards from electric arcs
wears protective clothing and other
protective equipment with an arc rating
greater than or equal to the heat energy
estimated under final paragraph (g)(2)
whenever that estimate exceeds 2.0 cal/
cm2. The Agency believes that final
paragraphs (g)(4)(iv) and (g)(5) must
have the same incident-energy
threshold; otherwise, the final rule
would require clothing to be arc rated,
but not flame resistant, when the
estimated incident energy was 2.0 cal/
cm2 or less. (As noted under the
summary and explanation for final
paragraph (g)(5), later in this section of
the preamble, all arc-rated clothing is
flame resistant. Thus, if the final rule
required arc-rated clothing when the
estimated incident energy was 2.0 cal/
cm2 or less, it also would effectively
require flame-resistant clothing at these
exposures.) Therefore, under the final
rule, whenever paragraph (g)(4)(iv)
requires clothing to be flame resistant,
that clothing must also have an arc
rating under paragraph (g)(5).
Selecting arc-rated protective clothing
and other protective equipment.
Paragraphs (g)(3) and (g)(4) of final
§ 1926.960 will protect workers against
burns from the ignition or melting of
clothing. These provisions do not
address the protection of workers from
the incident heat energy in an electric
arc, which is the purpose of paragraph
(g)(5).
Much of the flame-resistant clothing
available today comes with an arc
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resistant clothing for estimated incident heat energy
exposures exceeding 2.0 cal/cm2.
352 Although OSHA has not stated the
requirement in final paragraph (g)(4)(iv) in terms of
a boundary, the area inside which flame-resistant
clothing is required extends to the boundary where
the estimated incident energy equals 2.0 cal/cm2.
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rating.353 In basic terms, an arc rating
indicates that a fabric should not
transfer sufficient thermal energy to
cause a second-degree burn when tested
under standard laboratory conditions
that expose the fabric to an electric arc
that radiates an energy at or below the
rating.354 Proposed paragraph (g)(5)
would have required that employees
exposed to hazards from electric arcs
wear clothing with an arc rating greater
than or equal to the heat energy
estimated under paragraph (g)(2). This
clothing will protect employees exposed
to heat energy from sustaining severe
burn injuries in areas covered by the
clothing.
Several rulemaking participants
argued that OSHA should not require
protection based on unreliable estimates
of incident energy. (See, for example,
Exs. 0183, 0229, 0233.) For instance, Mr.
Jonathan Glazier with NRECA
commented:
[E]stimates of maximum amounts of heat
energy are inherently unreliable.
Accordingly, such estimates do not provide
an adequate foundation for a protective
clothing requirement. In other words, it
makes no sense to require clothing to protect
against second degree burns from an amount
of energy that cannot be calculated reliably.
For that reason, OSHA should drop the
protective clothing requirement of
1910.269(l)(11)(v) and 1926.960(g)(5). [Ex.
0233]
As explained under the discussion of
final paragraph (g)(2) earlier in this
section of the preamble, OSHA
concludes that there are incident heat
energy calculation methods that can
provide reasonable estimates of incident
energy for all types of arc exposures
employees experience. Therefore, the
Agency concludes that it is reasonable
to select arc-rated clothing and other
protective equipment on the basis of
those estimates.
353 The ASTM standards governing arc rating
require the tested fabric to be flame resistant. Thus,
no non-flame-resistant clothing has an arc rating.
354 ASTM F1506–02ae1, Standard Performance
Specification for Flame Resistant Textile Materials
for Wearing Apparel for Use by Electrical Workers
Exposed to Momentary Electric Arc and Related
Thermal Hazards: defines ‘‘arc rating’’ as ‘‘the
maximum incident energy (E 1) resistance
demonstrated by a material prior to breakopen or
at the onset of a second-degree burn’’ (Ex. 0061).
The latest version of that consensus standard,
ASTM F1506–10a, contains a differently worded,
but equivalent definition.
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20485
EEI argued that ‘‘OSHA has not
shown that the risk of harm would be
materially reduced by using the
methods specified in the proposal’’ and
that ‘‘there simply is not substantial
evidence that wearing clothing with an
appropriate arc rating . . . would
eliminate or substantially reduce
employee exposure to a burn injury
from a flame or electric arc’’ (Ex. 0227).
OSHA disagrees with EEI. There is
substantial evidence in the record that
selecting protective clothing and other
protective equipment with an arc rating
based on a reasonable estimate of
incident energy will substantially
reduce injury from electric arcs. To
understand how arc-rated clothing and
other protective equipment substantially
reduces injury, one must first examine
how burn injuries occur. The skin
absorbs heat energy; and, after absorbing
a certain amount of energy, the skin
sustains burn injury. According to Dr.
Thomas Neal, the human body begins to
get a burn at 1 to 2 cal/cm2 (Tr. 433).
At low levels of heat, the body sustains
a first-degree burn, like a sunburn, with
redness and minor pain, but no
blistering. An incident heat energy level
of 1.2 cal/cm2 is the threshold at which
the burn injury becomes a seconddegree burn (Exs. 0134, 0425). Seconddegree burns involve swelling and
blisters, along with greater pain and
redness. As the skin absorbs more
energy, the burn gets worse, involving
more layers of skin, until it reaches a
full-thickness, or third-degree, burn.
The most serious burns require
prolonged hospitalization and skin
grafts and result in permanent scarring
(Ex. 0373; Tr. 219).
Figure 11 shows a simplified diagram
of a worker exposed to an electric arc.355
This diagram shows the boundary
(depicted by a broken circle) where the
estimated incident energy equals a
clothing rating that meets, but does not
exceed, the rating required by final
paragraph (g)(5). Inside the broken
circle, the incident energy is greater
than the estimate; outside the circle, the
incident energy is less than the estimate.
355 In all likelihood, an electric arc would be
larger than the small-diameter sphere depicted in
Figure 11. However, the estimated energy is the
same at all points that are the same distance from
the arc, and the diagram is valid for any spherical
arc.
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The arc rating of protective clothing
and other protective equipment is an
indication of the relative protection it
provides from incident energy. Dr.
Thomas Neal explained that ‘‘the arc
rating . . . is defined as the level of . . .
exposure at which you would expect 50
percent probability of a burn injury’’
(Tr. 444). The ASTM standard clarifies
that the rating is at ‘‘the onset of a
second-degree bum’’ (Ex. 0061). Thus,
in Figure 11, the employee has a 50percent chance of barely receiving a
second-degree burn at the point where
the broken circle touches the employee.
(That is, the probability that the
incident energy will be equal to or
greater than 1.2 cal/cm2 is 50 percent.)
As Dr. Neal explained, the chance of
barely sustaining a second-degree burn
drops quickly with a reduction in
incident energy (Tr. 443–445). The
probability of receiving a second-degree
burn while wearing a particular arcrated garment typically drops to 1
percent with a reduction in incident
energy of a few calories below the arc
rating of the clothing (id.). For example,
with the NFPA 70E Annex D method,
the incident energy is inversely
proportional to the square of the
distance from the arc to the employee.
If the distance from the arc to the
employee is 455 millimeters (18 inches),
the incident energy drops nearly 10
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percent at a distance of 150 millimeters
(6 inches) from the point where the
circle touches the employee.
From this, OSHA concludes that an
employee wearing arc-rated protection
in accordance with the final rule should
receive, at worst, a second-degree burn
over a relatively small portion of his or
her body at the estimated incidentenergy level. In addition, because arcrated clothing and other protective
equipment that complies with final
paragraph (g)(5) will block a substantial
portion of the heat energy, any injury
that occurs will be substantially less
severe than would occur without arcrated protection at all or with arc-rated
protection with a rating lower than the
estimated heat energy. Consequently,
the Agency concludes that the severity
of injury will be reduced when an
employee is wearing protective clothing
and other protective equipment with an
arc rating greater than or equal to the
actual incident-energy level experienced
by the employee. Although an employee
will receive a more severe burn injury
if the incident energy exceeds the arc
rating of the protection than if it does
not, OSHA concludes that estimates of
incident heat energy prepared in
compliance with final paragraph (g)(2)
will relate reasonably well to the
incident energy actually experienced by
employees in the event of an arc. Also,
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even if the incident energy actually
exceeds those estimates, arc-rated
protection will still reduce the extent
and degree of injury (see Tr. 535: ‘‘MR.
WALLIS [asking question]: ‘Would arc
[rated] clothing reduce the extent and
degree of injury, even if the arc energy
is higher than the employer’s estimate?’
DR. NEAL [responding]: ‘Yes, it
would.’’’). The reduction in these effects
occurs because arc-rated protective
clothing and other protective equipment
blocks the amount of heat that gets
through to the employee’s skin (Tr. 471–
472).
Protecting the entire body. OSHA did
not propose to require a specific level of
protection for skin not covered by
clothing. However, in the preamble to
the proposal, the Agency requested
comments on whether the standard
should require protection for an
employee’s entire body.
TVA recommended that the rule
address unprotected skin as follows:
Due to our experience with arc flash
accidents, we believe that the employee’s
hands and arms require some level [of]
protection. Our procedure requires the
employee to wear the long sleeved FR shirt
with the sleeve down and buttoned. [W]e do
not consider a short sleeve FR shirt to
provide adequate arc flash protection to the
employee’s arms. We also require employees
to wear leather gloves or voltage rated gloves
with leather protectors when in arc flash
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exposure situations. The electric utility
industry has arc flash exposures that could
result in 3rd degree burns to unprotected
parts of the body that could cause serious
injury. It is recommend[ed] that the final rule
require employees to wear a long-sleeved FR
shirt with its sleeve[s] down and buttoned in
potential arc flash situations. The rule should
also require leather gloves, if voltage rated
gloves are not being worn. [Ex. 0213]
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Forty-six of the 100 arc-related burn
accidents in Exhibit 0004 involved burn
injuries to an employee’s arms.356 Five
of those 100 accidents involved burns to
an employee’s leg.357 Forty of those 100
accidents involved burns to an
employee’s head.358 The accidents in
the rulemaking record and TVA’s
experience clearly indicate a need to
protect all parts of the employee’s body.
Employees with uncovered skin are at
risk of severe injury or death. Requiring
protection only for areas covered by
clothing would lead to the absurd
possibility that an employer would be in
compliance if an employee worked
without clothing. Therefore, OSHA
concludes that the standard should
address not only the rating of the
clothing, but the extent of protection
needed for the employee’s body.
Accordingly, paragraph (g)(5) in the
final rule requires that, when employers
must provide arc-rated protection to
employees, the protection must cover
the employee’s entire body, with a few
exceptions described later.
There is evidence in the record that
some types of nonarc-rated clothing and
protective equipment provide suitable
protection from arc-related burn injuries
on areas not typically covered by
clothing, for instance, the hands and
feet. (See, for example, Exs. 0186, 0212,
0213; Tr. 433–435.) As noted in the
preamble to the proposal, although
neither rubber insulating gloves nor
leather protectors have arc ratings, their
weight and thickness typically provide
greater protection from electric arcs than
light-weight flame-resistant clothing (70
FR 34868). The accident data support
this conclusion—none of the burn
injuries to employees’ hands described
in the record involved an employee
356 See, for example, the nine accidents described
at https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=170097497&id=170054258&id=
170614002&id=14225569&id=201140522&id=
170152540&id=170071138&id=170738165&id=
170250062.
357 See the five accidents described at https://www.
osha.gov/pls/imis/accidentsearch.accident_detail?
id=170361026&id=170389811&id=201791803&id=
14490114&id=596304.
358 See, for example, the nine accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=170097497&id=
170054258&id=14225569&id=170631469&id=
170071138&id=170738165&id=170611057&id=
200962322&id=170764021.
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wearing rubber insulating gloves. In
addition, NFPA 70E–2004 recognizes
the protection afforded by rubber
insulating gloves (Ex. 0134). Heavy-duty
leather work gloves with a weight of 407
gm/m2 (12 oz/yd2) provide protection
up to about 14 cal/cm2 (Ex. 0134; Tr.
434).359 Therefore, the final rule
recognizes the protection afforded by
rubber insulating gloves with protectors,
as well as heavy-duty leather work
gloves. Under final paragraph (g)(5)(i),
the employer need not ensure the use of
arc-rated protective gear over the
employee’s hands when the employee
wears rubber insulating gloves with
protectors or, if the estimated incidentenergy exposure is 14 cal/cm2 or lower,
if the employee wears heavy-duty
leather work gloves with a weight of at
least 407 gm/m2 (12 oz/yd2).
NFPA 70E recognizes ‘‘[h]eavy-duty
work shoes’’ as providing ‘‘some arc
flash protection to the feet’’ and
generally requires this type of shoe
when the exposure is above 4 cal/cm2
(Ex. 0134).360 As OSHA found no
evidence in the record of an employee
sustaining burn injuries to the feet in an
arc-related accident, the final rule
recognizes the protection afforded by
heavy-duty work shoes. Final paragraph
(g)(5)(ii) provides that employees
wearing heavy-duty work shoes or boots
do not need to use arc-rated protection
on their feet.
Many rulemaking participants
opposed requiring arc-rated protection
for the head,361 arguing that faceshields
could interfere with vision and make
the work more dangerous. (See, for
example, Exs. 0167, 0175, 0186, 0233.)
For instance, Ms. Salud Layton with the
Virginia, Maryland & Delaware
359 In a note to Section 130.7(C)(13)(c), NFPA
70E–2004 states that ‘‘[i]nsulating rubber gloves
. . . provide hand protection against the arc flash
hazard’’ (Ex. 0134). OSHA anticipates that there is
a limit to the amount of protection afforded by
rubber insulating gloves, but there is no information
in the record to indicate what that limit might be.
However, that section in the NFPA standard
requires leather protectors to be worn over rubber
insulating gloves for purposes of arc-flash
protection. (NFPA 70E–2012 contains an equivalent
requirement and note.)
360 NFPA 70E–2004 requires heavy-duty work
shoes for tasks in hazard-risk category 2 and higher
(Ex. 0134). Table 130.7(C)(9)(a) generally requires
hazard-risk category 2 protection when the incident
energy is more than 4 cal./cm2, but less than 8 cal./
cm2 (id.). NFPA 70E–2012 additionally requires
heavy-duty work shoes for ‘‘all exposures greater
than 4 cal/cm2.’’
361 In the preamble and regulatory text, the term
‘‘protection for the head’’ means protection for the
entire head, from the neck up. It includes protection
for the neck, face, and ears. In contrast, the term
‘‘head protection’’ as used in §§ 1910.135 and
1926.100 and in final § 1910.269 and subpart V,
means protection provided for the head by a
hardhat, which generally does not protect the face
or neck.
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Association of Electric Cooperatives
commented, ‘‘Employing the use of a
faceshield may cause more of [a] hazard
than benefit by reducing peripheral
vision and nuisance distraction to the
employee while work is being
performed on energized facilities’’ (Ex.
0175).
Other rulemaking participants
supported a requirement for faceshields
or other forms of arc-rated head and face
protection. (See, for example, Exs. 0130,
0241; Tr. 461–463.) NIOSH explained
their position as follows:
NIOSH recommends that the use of arcrated face protection be included in sections
1910.269(l)(11) and 1926.960(g)(5). An
arcing-fault can injure an employee’s face
and eyes, and typical non-arc-rated safety
eyewear is inadequate. Arc-rated face shields
and hoods are available that offer protection
levels that can be matched to the rating of
any arc-rated fire resistant clothing. NFPA
70E–2004 requires a wraparound face shield
of appropriate arc-rating that protects
forehead, ears, and neck . . . for heat energy
exposure levels above 4 calories/cm2, and a
flash suit hood of appropriate arc-rating . . .
for levels above 8 calories/cm2 (see NFPA
70E–2004, page 33, table 130.7(C)(10)). [Ex.
0130]
IBEW supported a requirement for
arc-rated head and face protection, but
only in certain circumstances (Exs.
0230, 0505). The union explained its
position and rationale as follows:
IBEW submits that while face shields may
provide effective protection in some work
environments, they are not appropriate
means of protection for all aspects of
transmission and distribution work.
[F]ace shields are designed to be attached
to the employee’s hard hat. . . . They
provide a complete shield from above the
employee’s forehead to below his or her chin.
Because they only protect the front of the
employee’s head, however, Dr. [Thomas]
Neal recommends that they be worn in
combination either with a ‘‘bee keeper’s
hood,’’ of the type used by firefighters, or
with a lighter-weight and cooler
advancement, a balaclava, or ski-type mask.
. . .
Dr. Neal testified that although he knows
utilities have purchased face shields, he does
not know how they have been used. In
particular, he could not say whether they are
being used by anyone doing line work. Nor
did he have any familiarity with what it
would be like to perform line work while
wearing the face shield, either alone or in
combination with a balaclava. . . .
A face shield is appropriate PPE for an
electrician in a power plant racking a breaker
in or out of its enclosure. In that situation,
it usually takes only minutes to accomplish
the task. Further, the electrician would
generally be on solid footing—either on the
plant floor or a platform—when wearing the
shield to perform the energized work. The
shield is also practical PPE when setting or
removing a meter, where, again, the
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employee would be donning the face shield
for a short period of time.
These two work situations sharply contrast
with that of climbing a pole, working up a
pole surrounded by wires, braces, brackets,
and transformers, and descending the pole.
In these types of work situations, wearing the
face shield for lengthy periods would create
additional safety problems, including issues
with mobility, heat, and vision, that could
more than offset the shield’s arc protection
factor.
To summarize, although face shields are
designed to provide important protection
against arc flash hazards, the record fails to
demonstrate the feasibility of requiring them
in every instance of energized work. Indeed,
simply examining the conditions under
which employees work on electrical lines
shows that it would be impractical to require
their use as PPE in all situations. [Ex. 0505]
OSHA agrees with IBEW that wearing
arc-rated head and face protection is
likely to cause more problems for
overhead power line work than for inplant work. For instance, faceshields
and other forms of arc-rated head and
face protection potentially can interfere
with climbing and descending a pole
(Ex. 0505). However, the Agency does
not believe that this interference
necessarily creates a greater hazard.
Power line workers generally must wear
hardhats under existing §§ 1910.135 and
1926.100. Because it is suspended
below the employee’s hardhat, a
faceshield does not extend significantly
beyond the edge of the hardhat.
Consequently, a faceshield worn alone
with a hardhat should not be
substantially more of an impediment to
climbing than the hardhat alone.
Perhaps a beekeeper-type hood, which
extends on all sides beyond a hardhat,
would interfere more substantially with
climbing and descending poles;
however, Dr. Neal noted that newer
forms of arc-rated protection, such as a
balaclava (a garment that looks like a ski
mask and that an employee wears
beneath a hardhat), can provide nearly
the same protection as a hood without
the hood’s bulk (Tr. 438–440). In
addition, as discussed in the summary
and explanation for final
§ 1926.954(b)(3)(iii), the final rule
generally requires employers to protect
employees against falling while
climbing or descending poles.
Therefore, OSHA concludes that
suitable head protection should not
interfere with climbing or descending
poles enough to pose a significant
hazard.
If an employee is working so close to
‘‘wires, braces, brackets, and
transformers’’ that a faceshield would
interfere with his or her performance, as
IBEW argues, the objects would also be
close enough to endanger the
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employee’s face as the employee is
working. In any event, it is unclear how
a faceshield, or even a faceshield with
a balaclava, would interfere
significantly with the mobility of an
employee performing overhead line
work. Thus, OSHA concludes that
employers can find suitable head and
face protection that will interfere
minimally with a worker’s mobility and
allow the worker to perform his or her
job safely and efficiently, without
posing a significant hazard to the
worker.
As discussed later in this section of
the preamble, OSHA examined the heat
stress issue raised by some commenters
and concludes that, although heat stress
can be a significant hazard, there are
feasible means of abating the hazard for
employees wearing arc-rated protective
garments and head and face protection.
In fact, Dr. Neal testified that faceshields
would not contribute significantly to
heat-stress hazards because ‘‘air is going
to be moving inside the shield’’ (Tr.
478). As explained later, employers
need not use arc-rated head protection
or a faceshield until the estimated
incident-energy level is greater than or
equal to 9 cal/cm2 for most forms of
overhead line work. At higher levels,
employers must take heat-stress
abatement measures when warranted by
environmental conditions.
A beekeeper-type hood likely would
interfere with peripheral vision.
However, as noted earlier, employers
can achieve similar protection with a
faceshield and balaclava combination,
which should not interfere with an
employee’s peripheral vision.
Dr. Neal noted that clear faceshields
do not provide much protection from
arc-related burn injuries, however (Tr.
433–434). In response to questions
about whether arc-rated faceshields
could reduce visibility, especially at
night, Dr. Neal testified:
MR. BYRD: Does that shield—Is that
designed primarily for daylight work?
DR. NEAL: Well, it’s designed for work
where you have light, yes. Could be daylight;
it could be artificial light.
MR. BYRD: I guess what I’m asking: If I had
a car break a pole off at two o’clock in the
morning and I’m having to wear some kind
of shield, do I have to have a tinted shield
and also a clear shield? Do you make the
clear shields as well?
DR. NEAL: Yes, I think there are
companies that make both types of shields.
But, no, the clear shield is—The tinted shield
takes care of the function of the clear shield,
which is actually to protect you from
projectiles.
MR. BYRD: Well, I guess what I’m looking
at is visibility in repairing that pole and the
lines that are energized. If I have a shield on
that is designed for daylight and I put that
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in, it’s kind of like sunglasses or your safety
glasses that are tinted. If I put those on at
night, I’m totally blind now. So I would have
to have a shield for nighttime use as well.
DR. NEAL: Well, those sunglasses actually
are much darker than the shield that I had
here. It’s not really designed for day work,
but you may find that—You know, I think
when you are doing work at night, you have
to add light in most cases.
MR. BYRD: We do.
DR. NEAL: Yes. So I think whatever you
add for doing the work normally would
suffice for most of the shields. It’s something
you would have to try, and you would say,
well, no, I’m not getting enough light. So you
may have to do something different there.
[Tr. 511–513]
Based on this evidence, OSHA
concludes that employers can find
suitable arc-rated head and face
protection that does not significantly
interfere with an employee’s vision and
that normally does not require
supplemental lighting beyond what they
would otherwise supply.
For the foregoing reasons, OSHA
concludes that suitable arc-rated head
and face protection does not necessarily
pose greater hazards than working
without it and that a requirement for
employees to wear such protection
when warranted by arc hazards
generally will be technologically
feasible and reasonable for overhead
line work. Because the evidence,
including IBEW’s comments, suggests
that overhead line work is the most
problematic type of work for purposes
of wearing arc-rated head and face
protection, the Agency comes to the
same conclusion for the other types of
work addressed by § 1910.269 and
Subpart V.
Dr. Neal testified that he believed that
employees should wear head and face
protection ‘‘[a]nytime there is a risk of
a heat exposure over [1.5 to] 2 calories,
. . . where you are just on the edge of
getting a second degree burn’’ (Tr. 462).
He also noted, however, that his opinion
is at odds with ‘‘some of the standards
that exist today, [in which] this is not
required until you get to about 8
calories’’ (id.). For instance, Table
130.7(C)(10), Protective Clothing and
Personal Protective Equipment (PPE)
Matrix, in NFPA 70E–2004, requires
faceshields for hazard-risk category 2,
which generally corresponds to an
incident-energy level of 5 to 8 cal/cm2,
and flash-suit hoods for hazard-risk
category 3 and higher, which generally
corresponds to an incident-energy level
of 9 cal/cm2 and higher (Ex. 0134).362
362 NFPA 70E–2012, in Table 130.7(C)(16),
requires an arc-rated faceshield for hazard-risk
category 1, which generally corresponds to an
incident-energy level of 1.2 to 4 cal/cm2, and an arcrated flash suit hood or arc-rated faceshield and arc-
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For the three-phase exposures
addressed by the incident-energy
calculation methods given in NFPA
70E–2004, Annex D, the Agency
concludes that these are reasonable
thresholds for requiring head and face
protection (id.).363 It is apparent that
NFPA 70E–2004 Table 130.7(C)(10) sets
protective equipment requirements for
the worst-case exposures for the
methods in Annex D of that standard,
that is, exposures involving three-phase
arcs in enclosures. The Agency believes
that such exposures are more likely to
involve convective heat energy, which
can transfer to the area behind a
faceshield, and to involve the back of
the head due to reflected heat energy. In
addition, Annex D presumes a distance
from the employee to the arc of 455
millimeters (18 inches).
As explained previously in this
section of the preamble, much overhead
line work poses hazards involving
exposure to single-phase arcs in open
air. In such exposures, there is little or
no reflected or convective heat energy.
In addition, as also noted earlier, OSHA
concluded that a reasonable distance
from the employee to the arc for these
exposures is 380 millimeters (15
inches), measured from the crotch of the
employee’s hand to the chest.364 (See
Table 14, earlier in this section of the
preamble.) OSHA estimates that the
employee’s face will likely be at least
455 millimeters (18 inches) from the
arc.365 Because the heat energy from a
20489
single-phase arc in air drops in inverse
proportion to the square of the distance,
the roughly 20-percent increase in
distance (from 380 to 455 millimeters)
results in a drop in incident energy of
nearly 30 percent (Ex. 0430). Therefore,
because the incident energy at the
employee’s head will be more than 30
percent lower than the estimated
incident energy, which OSHA based on
the exposure at the employee’s chest,
OSHA concludes that the thresholds for
requiring head and face protection for
exposures involving a single-phase arc
in air can be higher than the threshold
for requiring head and face protection
for three-phase exposures. The final rule
adopts the following ranges for head
and face protection:
Minimum head and face protection
Exposure
None *
Single-phase, open air ......................
Three-phase ......................................
Arc-rated faceshield with a minimum
rating of 8 cal/cm2 *
2–8 cal/cm2 ......................................
2–4 cal/cm2 ......................................
9–12 cal/cm2 ....................................
5–8 cal/cm2 ......................................
Arc-rated hood or
faceshield with balaclava
13 cal/cm2 or higher †.
9 cal/cm2 or higher ‡.
* These ranges assume that employees are wearing hardhats meeting the specifications in § 1910.135 or § 1926.100(b)(2), as applicable.
† The arc rating must be a minimum of 4 cal/cm2 less than the estimated incident energy. Note that § 1926.960(g)(5)(v) permits this type of
head and face protection, with a minimum arc rating of 4 cal/cm2 less than the estimated incident energy, at any incident energy level.
‡ Note that § 1926.960(g)(5) permits this type of head and face protection at any incident energy level.
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OSHA chose the 5- and 9-cal/cm2
thresholds for three-phase arcs to match
the thresholds in NFPA 70E–2004, as
recommended by NIOSH (Ex. 0134).
The 9- and 13-cal/cm2 thresholds for
exposures involving single-phase arcs in
open air account for the lack of reflected
and convective heat on the employee’s
head, as well as the 30-percent
reduction in incident energy expected at
the employee’s head.
Final paragraph (g)(5)(iii) does not
require arc-rated protection for the
employee’s head when the employee is
wearing head protection meeting
§ 1926.100(b)(2) and the estimated
incident energy is less than 9 cal/cm2
for exposures involving single-phase
arcs in open air or 5 cal/cm2 for other
exposures. Final paragraph (g)(5)(iv)
permits the employer to protect the
employee’s head using a faceshield with
a minimum arc rating of 8 cal/cm2 if the
employee is wearing head protection
meeting § 1926.100(b)(2) and the
estimated incident-energy exposure is
less than 13 cal/cm2 for exposures
involving single-phase arcs in open air
or 9 cal/cm2 for other exposures.
Paragraph (g)(5)(v) permits a reduction
of 4 cal/cm2 in the arc rating of head
and face protection for single-phase arcs
in open air (the difference between the
two sets of thresholds). For example, if
the estimated incident energy for an
exposure involving a single-phase arc in
open air is 13 cal/cm2, the head
protection provided to the employee
must have an arc rating of at least 9 cal/
cm2.
Other issues relating to the selection
of protective clothing and other
rated balaclava for hazard-risk category 2 and
higher, which generally corresponds to an incidentenergy level of 5 to 8 cal/cm2. However, as
explained later in this section of the preamble, this
edition of NFPA 70E does not account for any
reduction in incident heat energy at the employee’s
face in comparison to the level of incident heat
energy at the working distance (generally the
employee’s chest). OSHA concludes that not
accounting for this reduction would require more
protection against incident heat energy than
necessary. As explained under the heading Heat
stress, later in this section of the preamble, heat
stress is a genuine concern of many rulemaking
participants. Requiring a level of head and face
protection higher than the likely incident energy at
employees’ heads would unnecessarily increase
heat stress for employees. As further explained in
that section of the preamble, OSHA also concluded
that: Heat stress is a widely recognized hazard;
employers covered by the final rule already have an
obligation under the general duty clause of the OSH
Act to abate these hazards; and employers covered
by the final rule already are addressing heat-stress
issues in their workplaces. Despite these
conclusions, the Agency believes that, for work
covered by the final rule, paragraphs (g)(5)(iii)
through (g)(5)(v) strike a more reasonable balance
between the need for protection against incident
energy from electric arcs and the need to protect
employees against heat stress. The final rule
achieves this balance by requiring a level of
protection commensurate with the incident energy
likely at the employee’s head.
Note that OSHA’s finding regarding the need for
faceshields applies only with respect to their use as
protection from incident energy. As noted under the
heading Protecting employees from flying debris
from electric arcs, OSHA’s existing general PPE
requirements in §§ 1910.132 and 1926.95 require
employers to address nonthermal hazards,
including physical trauma hazards posed by flying
debris, associated with employee exposure to
electric arcs.
Note also that OSHA’s findings regarding head
and face protection apply only to electric power
generation, transmission, and distribution work
covered by the final rule. NPPA 70E–2012, like
subpart S of OSHA’s general industry standards,
requires employers to deenergize electric circuits
before employees work on them except under
limited circumstances. Thus, heat stress hazards for
work performed under NFPA 70E–2012 and
Subpart S should not be as pervasive as under this
final rule, which generally permits employees to
work on energized circuits without restriction.
363 NFPA 70E–2004, Annex D describes the
Doughty, Neal, and Floyd and IEEE 1584 methods
in addition to the Lee method. See the summary
and explanation for final paragraph (g)(2), earlier in
this section of the preamble, for a discussion of
these methods (Ex. 0134). Annex D in NFPA 70E–
2012 adds a method, from the NESC, for singlephase arcs in open air.
364 OSHA concluded that 380 millimeters (15
inches) is a reasonable distance for rubber
insulating glove work. For work with live-line tools,
OSHA concluded that the distance is greater than
380 millimeters. (See the summary and explanation
for final § 1926.960(g)(2) earlier in this section of
the preamble.)
365 With the employee’s hands out directly
opposite the chest, the distance from the chest to
the arc is 380 millimeters (15 inches), and the
distance vertically from that point on the chest to
the employee’s chin is about 255 millimeters (10
inches). The distance from the chin to the arc is the
hypotenuse of the right triangle with those two
sides, or about 455 millimeters (18 inches).
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protective equipment. Ms. Susan
O’Connor with Siemens Power
Generation contended that there were
factors to consider other than incident
heat energy in the selection of arc-rated
protection, commenting:
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We do not believe that protective clothing
decisions should be made solely based on a
numerical calculation—especially when such
calculation methods are suspect as to their
range of error. There are certainly hazards
that would be created by utilizing this
equipment. This clothing is heavy, hot, and
bulky. It is not unreasonable to foresee that
heat stress, and injuries related to lack of
mobility or visibility would increase when
using this equipment. Likewise, the heat
calculations make no allowances for the
inherent risk of a task. Opening a bolted
panel on a piece of equipment is riskier than
opening a hinged panel. (A bolted panel
could be fumbled into live bus causing a
fault, while this is nearly impossible with a
hinged panel). Racking a breaker out with the
enclosure door open is riskier than with the
door closed. (The closed door will contain
much of the fault energy should it occur
thereby protecting the employee) However, if
we rely solely on the heat calculation these
two sets of scenarios would require identical
PPE. [Ex. 0163]
As explained earlier, OSHA already
considered issues related to the mobility
and vision of workers using arc-rated
head and face protection and concluded
that such items generally will not create
more hazardous conditions for
employees. For similar reasons, the
Agency also concludes that mobility is
not generally a concern for arc-rated
protection. Even the highest-rated
clothing is not significantly heavier than
winter weather clothing (see, for
example, Tr. 440 366), and line workers
are currently performing tasks in winter
clothing in cold weather. In addition,
evidence in the record indicates that at
least one utility requires its employees
to use some of the heaviest weights of
arc-rated clothing, and this utility did
not report any problems with worker
mobility (Exs. 0213, 0215). As explained
later in this section of the preamble, the
Agency also concludes that heat stress
should not affect the selection of arcrated protection under final paragraph
(g)(5) as there are other ways of
mitigating that hazard when necessary.
As discussed under the summary and
explanation for final paragraph (g)(2),
earlier in this section of the preamble,
OSHA concluded that it is unreasonable
to reduce estimated incident-energy
levels simply because an employee is
366 According to Dr. Thomas Neal, manufacturers
make suits rated at 100-cal/cm2 from material
weighing 610 gm/m2 (18 ounces/yd2) (Tr. 440). That
weight is less than twice the weight of denim
material, which is about 375 gm/m2 (11 ounces/yd2)
(269-Ex. 12–12. See, also, 59 FR 33659).
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working in a situation in which there is
a low risk that an electric arc will occur.
The Agency similarly concludes that it
unreasonable to select arc-rated
protection based on how likely an arc is
to occur. OSHA does not dispute that
there is a higher risk of an arc occurring
when an employee is racking a circuit
breaker than when an employee is
opening a hinged panel.367 Three of the
arc-related burn accidents in Ex. 0004
occurred as employees were racking
breakers.368 None of the burn accidents
involved an employee opening or
closing a hinged cover on enclosed
equipment. As explained in the
summary and explanation for final
paragraph (g)(2), if there is no
reasonable likelihood that an electric arc
will occur, OSHA will consider the
employee to have no electric-arc
exposure, and the employer need not
provide the protection required under
final paragraph (g)(4)(ii), (g)(4)(iv), or
(g)(5).369 OSHA believes that opening a
hinged cover on a dead-front panelboard
generally would not result in employee
exposure to electric-arc hazards under
final paragraph (g)(2). However, if there
is a reasonable likelihood that an
electric arc will occur in the employee’s
work area, then protection against the
full incident heat energy of the arc is
necessary. Otherwise, when an arc does
occur, the employee could receive
severe burn injuries.
Three commenters wanted OSHA to
clarify that paragraph (g)(5) only
requires protection to the extent that
compliant clothing is reasonably
available (Exs. 0170, 0222, 0237). These
commenters expressed concern that the
standard would require employers to
implement potentially costly abatement
measures to reduce incident energy to
levels for which clothing is available
(id.). For example, Mr. Chris Tampio
with the National Association of
Manufacturers commented:
The proposal does not explain how the
rule would be interpreted in situations where
compliance with the proposed arc-rated
clothing requirements is infeasible because
there is no clothing available to protect
against that level of heat energy (and still
permit the employee to perform the required
work). We believe it is critical that OSHA
367 Racking a circuit breaker is the process by
which a circuit breaker is inserted and removed
from the circuit breaker cubicle.
368 See the three accidents described at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=14328736&id=200962322&id=170197156.
369 Paragraphs (g)(4)(i) and (g)(4)(iii) involve
exposures that OSHA has determined expose
employees to electric arcs or flames, namely,
contact with energized circuit parts operating at
more than 600 volts and molten metal or electric
arcs from faulted conductors in the work area that
could ignite the employee’s clothing.
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clarify that compliance with the proposed
rule would be considered infeasible under
those circumstances, and that the agency
would not require the employer to exhaust
other feasible measures. Otherwise, we are
concerned that employers could be required
to engage in very expensive retrofitting of
electrical installations so as to reduce the
maximum heat energy that might be released
by an arc flash to a level where suitable
[flame-resistant or arc-rated] clothing would
be reasonably available.
The extremely costly measure of
retrofitting equipment is not accounted for in
the agency’s economic analysis for this
rulemaking, would substantially raise the
costs of compliance with the proposed
standard, and might invalidate the agency’s
entire economic analysis for this proposal.
OSHA has a duty to promulgate rules that are
both technically and economically feasible,
and a duty to base its decisions on the best
available information relating to the
economic consequences of the intended
regulation. Executive Order . . . No. 12866,
titled ‘‘Regulatory Planning and Review’’,
. . . include[s] a requirement that each
agency assess both the costs and the benefits
of the intended regulation and, recognizing
that some costs and benefits are difficult to
quantify, propose or adopt a regulation only
upon a reasoned determination that the
benefits of the intended regulation justify its
costs. Additionally, the U.S. Supreme Court
and various Courts of Appeals have held that
OSHA regulations must be technically and
economically feasible. . . .
In order to meet these legal requirements,
OSHA must either clarify that no retrofitting
is required or adequately address the
economic impact of retrofitting electrical
equipment due to the infeasibility of
providing protective equipment and clothing
that can withstand arc-flash hazards. [Ex.
0222; footnotes omitted; emphasis included
in original.]
The final rule generally requires that
employers provide protection with an
arc rating at least as high as the incident
energy estimated under final paragraph
(g)(2). When the initial estimated
incident energy is extremely high,
employers can either provide protection
with an arc rating that is at least as high
as the estimate or take measures to
reduce the estimated incident energy.
Those measures include changes to the
installation and changes to work
procedures. For example, installing
current-limiting fuses is one way that
will reduce incident energy by changing
the installation (Tr. 498), and
performing the work from a remote
position (Tr. 499) and installing heatshielding barriers (Tr. 210, 266) are
ways that will reduce incident energy
by changing work procedures.
The Agency examined the rulemaking
record and concluded that retrofitting
would rarely be necessary to permit
compliance with this final rule.
Employees perform much of the work
covered by the final rule on overhead
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transmission and distribution lines.
Several rulemaking participants noted
that work on the vast majority of
overhead line installations will not
require the highest-rated protection
available. Mr. James Tomaseski,
representing IBEW testified:
From the tables that are proposed in
Appendix F, . . . we looked at those as
common exposures out on distribution lines.
[I]n discussions that I have had with utility
employers and engineers, and so forth, about
these values, I have not heard anybody yet
say that they would have to be in hoods
working on their distribution circuits’’ (Tr.
939–940).
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There is no evidence in the record that
estimated incident-energy values for
overhead power line installations are
likely to exceed the values in Table 6
and Table 7 in final Appendix E. The
highest estimated incident-energy level
listed in those tables is 12 cal/cm2, and
protection with this rating is readily
available (see, for example, Tr. 412–
414).
Underground distribution systems
potentially expose employees to higher
incident-energy levels. IBEW noted, for
example, that ‘‘replacing fuses in
underground distribution systems’’ is
one type ‘‘of short duration [job] with a
possible high hazard arc energy level’’
(Ex. 0230). However, although the threephase arc-in-a-box exposures faced by
employees working on underground
installations may be high, much of the
work performed in these locations is on
deenergized circuits (269-Ex. 8–5).370
For the remaining work, which
potentially exposes employees to
relatively high incident-energy levels,
employers will have to choose between
providing arc-rated protection
appropriate for those levels and
reducing the incident-energy level
through the installation or work
methods changes noted previously. The
Agency estimates that, for underground
exposures, employers will be able to
institute measures, such as increasing
working distances, that do not involve
substantial expense.
Potential incident-energy exposures
for electric power generation
installations also can be quite high, but
370 Existing § 1910.269(t)(7) already requires
protection from hazards posed by energized cables
in a manhole. This requirement provides that,
where a cable in a manhole has one or more
abnormalities that could lead to or be an indication
of an impending fault, the defective cable must be
deenergized before any employee may work in the
manhole, except when service load conditions and
a lack of feasible alternatives require that the cable
remain energized. In that case, employees may enter
the manhole provided they are protected from the
possible effects of a failure by shields or other
devices that are capable of containing the adverse
effects of a fault in the joint.
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the record shows that employers can
implement relatively simple controls to
reduce those exposures to levels for
which adequately rated protection is
readily available. Table 15 summarizes
incident-energy estimates for a TVA
nuclear generation plant (Ex. 0215).
TABLE 15—DISTRIBUTION OF INCIDENT
ENERGY AT TVA GENERATION PLANT
Incident Energy (E) at
455 mm (18 inches),
cal/cm2
0.0 < E ≤ 4.0 .............
4.0 < E ≤ 8.0 .............
8.0 < E ≤ 30.0 ...........
30.0 < E ≤ 50.0 .........
50.0 < E ≤ 75.0 .........
75.0 < E ≤ 100.0 .......
100.0 < E ≤ 162.4 .....
Number
of
buses
26
48
22
32
7
15
18
Percent
of
buses
15
29
13
19
4
9
11
TVA instituted engineering or
administrative controls to reduce all
incident-energy levels to 100 cal/cm2 or
less.371 These controls included:
• Using remote-control voltage test
equipment,
• Resetting circuit breaker trip
devices,
• Installing current limiting devices,
• Using robotics,
• Employing remote control devices
to operate equipment, and
• Developing procedures that
increase the working distance between
the worker and the arc (id.).
Two of these methods, resetting
circuit-breaker trip devices and
increasing the working distance, do not
involve heavy capital outlays. The
record identifies other simple methods
for reducing incident-energy levels,
such as setting up a circuit for work by
temporarily adjusting relays (Tr. 940),
changing operating procedures to
eliminate or minimize the time two
sources of power remain tied together
(Ex. 0425),372 and using shields or
barriers to block incident energy before
it reaches the employee (Ex. 0445).
Because they do not make permanent
changes to the installation, these
methods also do not involve capital
expenditures.
The Agency decided to adjust its
regulatory analysis to accommodate the
extra measures that employers likely
will take to reduce incident-energy
levels below 100 cal/cm2. To account
for the costs of adopting incidentenergy-control measures for electric
371 The highest arc rating for clothing is 100 cal/
cm2 (Tr. 440).
372 In a network setting, more than one source can
supply a circuit. Diverting one or more of those
sources, by switching them so that they do not
supply power to that circuit, can reduce the
incident-energy level.
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power generation installations, OSHA
included costs for reducing incidentenergy exposures that, when combined
with OSHA’s estimated costs for
calculating incident energy, correspond
to TVA’s estimate of $300 per employee
for firms in industries with generation
installations. Because TVA included
incident-energy reduction costs in its
estimate, OSHA’s cost estimates also
account for additional engineering
controls that employers with power
generation installations might need to
implement to reduce the incident
energy of particular circuits to no more
than 100 cal/cm2 (the maximum level
for which protective clothing and
equipment are generally available). In
addition, in some cases, employers will
be able to institute measures, such as
resetting breakers or increasing working
distances, that do not involve
substantial expense. (See Section VI,
Final Economic Analysis and
Regulatory Flexibility Analysis, later in
this preamble.)
A note following final paragraph (g)
explains that Appendix E to final
Subpart V contains information on the
selection of appropriate protection. This
appendix contains information on the
ignition threshold of various fabrics,
techniques for estimating available heat
energy, and means of selecting
protective clothing and other protective
equipment to protect employees from
burn injuries resulting from electric
arcs. OSHA adopted this note
substantially as proposed, except as
necessary to reference the appropriate
appendix (Appendix E).
Heat stress. Many commenters argued
that arc-rated protection would subject
employees to heat-stress hazards. (See,
for example, Exs. 0099, 0152, 0169,
0238; Tr. 406, 1105.) Mr. Jean Thrasher
with Community Electric Cooperative,
for instance, commented:
An already existing hazard in the utility
industry is heat stroke and heat exhaustion.
If the calculated arc thermal value results in
a requirement for multiple layers of FR
clothing, there WILL BE hospitalizations
from heat stroke and heat exhaustion. Many
manufacturers gloss over or try to hide this
concern by claiming they have engineered
‘‘cool and comfortable’’ FR clothing. The
simple fact is that in summer, in 90°+ heat
with 80% or higher humidity multiple layers
of any type clothing are too much, especially
considering the linemen already are wearing
solid rubber from shoulder to fingers on both
arms. [Ex. 0152; emphasis included in
original]
EEI expressed concern that, in
proposing the arc-protection
requirements in Subpart V, OSHA did
not consider ‘‘the impact that excessive
clothing could have on employees
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working in high temperatures’’ (Ex.
0227).
There is considerable evidence in the
record related to heat-stress hazards.
(See, for example, Exs. 0227, 0268,
0363, 0364; Tr. 431–461, 1106–1110.)
Record evidence suggests that heat
stress can result in:
• Heat cramps (Ex. 0268; Tr. 1106),
• Heat exhaustion (id.),
• Heat rash (id.),
• Heat stroke (id.),
• Fainting (Ex. 0268),
• Loss of concentration (id.), and
• Unsafe behaviors (Tr. 1109–1110).
EEI submitted a State of California
Finding of Emergency that reported on
occupational heat-related illnesses in
that State (Ex. 0268). That document
reported that ‘‘[s]tatistical information
from the California Division of Workers
Compensation’s report on occupational
injuries in heat-related illness from
2000–2004 [found] that at least 300 . . .
cases of heat-related illness annually
[were] recorded by employers or are the
subject of claims for Workers
Compensation Insurance’’ (id.). EEI
noted that heat stress would cause
unsafe behaviors, which could lead to
accidents involving contact with
energized parts, an outcome these
commenters contended presents a
serious hazard that OSHA should
address in the final rule in the context
of arc-rated protection (Ex. 0227; Tr.
1109–1110).
OSHA acknowledges that heat stress
can pose serious hazards to employees.
As EEI noted, OSHA has several
documents available that discuss heatstress hazards and mitigation measures
(Ex. 0478). In fact, the Agency has a
Web page devoted to this topic (https://
www.osha.gov/SLTC/heatstress/
index.html).
Dr. Thomas Neal explained that ‘‘heat
stress is an occurrence when the human
body core temperature goes over its
normal temperature, which we normally
state [is] 98.6 degrees F’’ (Tr. 446). He
further described the hazard of heat
stress as follows:
When the work you are doing generates
more heat than can escape through your
clothing, that heat can only go to your body.
So what happens is your body, a fairly
sizeable mass that it is, begins to heat up, and
if you continue that process for a period of
time, your body will basically heat up to a
point where you are into a heat stress
condition that can be dangerous.
Heat builds up, and the core temperature
of your organs and your brain heat up, and
just a few degrees above 98.6, and it’s been
shown that your judgment can be impaired,
and the core temperature, if it reaches up to
. . . 105, it can actually become a life
threatening situation. [Tr. 447]
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Dr. James Lancour, testifying for EEI,
addressed the factors that can contribute
to heat stress:
Information gleaned from the
literature clearly demonstrates the
following:
One, heat stress job-risk factors include:
hot work environments, the metabolic rate
required by the worker to perform the task,
the type of protective clothing that is worn
by a worker, exposure time, and the age and
physical condition of the worker.
Two, as metabolic requirements necessary
to perform a given task increase, the exposure
time at a given temperature necessary to
minimize heat stress decreases.
Three, the amount of clothing worn by a
worker tends to increase the risk of heat
stress.
Four, as the temperature of the work
environment increases above about 30
degrees Centigrade, or 88 degrees Fahrenheit,
there is a sharp increase in heat-related
illnesses. [Tr. 1108–1109]
The record also clearly shows that
electric power generation, transmission,
and distribution workers perform tasks
outdoors in hot and humid
environments. (See, for example, Exs.
0169, 0183, 0220, 0233; Tr. 406, 1003.)
In view of this evidence, OSHA agrees
that heat stress poses a significant
hazard to employees covered by this
final rule. The Agency does not dispute
that electric power generation,
transmission, and distribution work can
be physically demanding and that
employees perform this work in hot and
humid weather. OSHA also agrees with
the testimony of its expert witness, Dr.
Mary Capelli-Schellpfeffer, that heat
stress ‘‘is not a new topic’’ for
employers with employees who perform
this type of work and that ‘‘strategies to
manage thermal hazards, and . . . heat
thermal stress, are well appreciated
across geographic domains,’’ north and
south (Tr. 234–235). Drs. Neal, Lancour,
and Capelli-Schellpfeffer noted that
employers in this industry must deal
with heat-stress hazards even if
employees are not wearing arc-rated
protection (Tr. 198, 478–479, 1129).
Evidence in the record also indicates
that there is a range of measures that
employers can take to mitigate heatstress hazards, including:
• Rest breaks (Ex. 0268; Tr. 198–199),
• Supplying sufficient amounts of
water (Ex. 0268; Tr. 199),
• Using cooling vests (Tr. 199),
• Supplying ambient cooling (Tr.
198),
• Providing shade (Ex. 0268), and
• Acclimatizing employees to the
heat (Ex. 0268).
Evidence in the record indicates that
employers already are using some of
these measures (Tr. 1129–1130).
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Dr. Neal described the body’s
metabolic process, which controls how
the body responds to heat, as follows:
If the heat generation from metabolic
activity is greater than the heat loss through
clothing or through parts of the body,
obviously, also that are not clothed, then you
have heat stress. Conversely, if the opposite
happens, if your heat generation by metabolic
activity is less than the heat loss through
your clothing and uncovered parts of your
body, then you have hypothermia.
So your body operates in a narrow zone,
and needs to do that to function effectively.
Obviously, both heat stress and hypothermia
are dangerous when you move away from
that normal zone. . . .
[There are] two main ways the body loses
heat, and this comes from a North Carolina
State University study of several years ago.
One is what we call dry heat transfer, just air
moving through my clothing, my body
basically giving up heat as that happens. If
I am cold, that is what is happening or, if I
am in a comfort zone, that’s pretty much
what is happening.
If I get hotter, then I begin to perspire and
go into the evaporative heat transfer process,
which is a very effective way of losing
heat. . . . So then I am in a discomfort zone
. . . . Finally, if I get to the point where I
can’t los[e] enough heat by sweating and by
dry heat transfer to maintain my body
temperature, I go into a heat stress situation
where my core temperature begins to rise.
[Tr. 448—449]
Dr. Neal then described how arc-rated
clothing affects this process:
Flame resistant shirts, pants, coveralls that
you wear are basically like any other clothing
article. They are breathable. We actually
measure that in terms of air permeability, and
they are typically lighter weight or similar
weight than conventional cotton work
apparel like jeans or cotton shirts that would
be worn as nonmeltable work clothing.
So they don’t really function any different
when you are wearing them. You may feel
different. Again, somebody tells me it’s not
as comfortable as his cotton shirt, I’m not
going to argue that, because he has to be the
judge of what is comfortable. But it is not
anymore prone to heat stress is my point on
that.
. . . The heat stress potential for the
wearer [of] FR clothing would be typically
less than or equivalent [to] typical
conventional work clothing. . . . I’m talking
about regular shirts, pants, and coveralls that
you would wear for protection, and it would
give you something up to maybe 8 calories
or so of protection, single layer-wise.
*
*
*
*
*
When arc flash suits basically have higher
ratings like 25 or 40 calories, 100 calories, 60
calories—there are many different levels that
are fairly high—well, there are multiple
layers that are used to create those levels of
protection. So heat, obviously—and there are
hoods involved in those. So in those cases,
obviously, the heat stress potential does go
up. [Tr. 449–451]
Dr. Neal presented two tables, one
showing metabolic rates for different
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tasks and the other showing heat-loss
values for various types of protection
(Ex. 0363). OSHA is reproducing these
tables here as Table 16 and Table 17,
respectively.
TABLE 16—METABOLIC RATES FOR
VARIOUS TASKS
TABLE 16—METABOLIC RATES FOR
VARIOUS TASKS—Continued
Metabolic
rate
(W/m2)
Task
Standing ........................................
Walking at 1.3 m/s (4.4 ft/s) .........
Tennis ...........................................
70
180
260
Task
Metabolic
rate
(W/m2)
Heavy labor ..................................
Wrestling .......................................
320–440
500
TABLE 17—TYPICAL HEAT LOSS VALUES THROUGH CLOTHING
Total heat loss
(W/m2)
Clothing material
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205-gm/m2 (6-oz/yd) Meta-aramid FR Woven Fabric (for example, NOMEX) ..............................................................................
205-gm/m2 (6-oz/yd) Cotton T-shirt Knit ........................................................................................................................................
Lightest 8-cal/cm2 FR Shirt-Pants Fabric .......................................................................................................................................
40-cal/cm2 systems .........................................................................................................................................................................
Firefighter turnout, breathable ........................................................................................................................................................
100-cal/cm2 arc-flash suits .............................................................................................................................................................
Firefighter turnout, nonbreathable ..................................................................................................................................................
OSHA presumes that electric power
work is equivalent to heavy labor, with
a metabolic rate of 320 to 440 watts/
meter 2. As demonstrated in Table 17,
even 8-cal/cm2 clothing does not
interfere with heat loss significantly
more than normal (non-flame-resistant)
work clothing. Thus, the Agency
concludes that employers can treat
clothing with an arc rating of 8 cal/cm2
or less the same as normal work
clothing with respect to its contribution
to heat stress and that clothing with an
arc rating of 8 cal/cm2 or less should not
require any significant changes to
measures employers already are taking
to protect electric power workers from
heat stress generally (Tr. 503—504).
Employers with employees who are in
protection with arc ratings between 8
and 25 cal/cm2 will need to start
planning for, and implement, heat-stress
mitigation strategies beyond the
strategies used for employees wearing
normal work clothing (id.). These
employers may need to choose among
such mitigation strategies as: Providing
the lightest-weight arc-rated clothing for
the estimated incident-energy level,
ensuring that employees take extra rest
breaks, and reducing the incident
energy using the methods described
previously. However, employers will
need to take these measures only when
the ambient temperature warrants such
actions.
As shown in Table 16 and Table 17,
when the estimated energy level rises
above 25 cal/cm2, employers likely will
need to implement a variety of heatstress reduction measures, except for
short-duration tasks. An employee who
is performing heavy labor has a
metabolic rate of 320 to 440 watts/m 2
(Table 16). Protection rated at 40 cal/
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cm2 provides for a heat loss of 300 to
400 watts/m 2 (Table 17). However, tasks
requiring this level of protection 373 are
normally of short duration (Tr. 202).
Such tasks include racking circuit
breakers (Tr. 381), replacing fuses in an
underground installation (Ex. 0230), and
removing or installing socket-type
meters (id.). Dr. Capelli-Schellpfeffer
also testified that, even when employees
are wearing this level of protection, ‘‘at
one to two minutes, three minutes, four
minutes, in that ballpark, [it] is very,
very uncommon to appreciate that there
would be any thermal challenge
significant enough to take . . . an
employee to a heat stress condition’’ (Tr.
202—203). Dow Chemical Company
similarly commented that arc-rated
clothing ‘‘is only needed when an
employee is working where there is a
substantial potential for an arc flash,
which typically should be for very short
periods of time’’ (Ex. 0128).374
Mr. Wilson Yancey with Quanta
Services maintained that ‘‘[o]n
transmission work, employees often
experience potential fault currents that
would require multiple layers of FR
clothing, plus a 40 calorie space suit
with hood and shield, to provide the
necessary protection’’ (Ex. 0169). In
addition, EEI presented information
contending that clothing rated for more
373 Dr. Capelli-Schellpfeffer described this level of
protection as ‘‘fully enclosing FR protective
clothing,’’ which includes a protective hood (Tr.
202). Dr. Neal testified that a faceshield attached to
a hard hat and a balaclava could be used in lieu
of a hood for exposures up to about 40 cal/cm2 (Tr.
439).
374 OSHA interprets this comment as applying to
tasks performed in a generation plant or substation,
as the Agency does not believe that Dow Chemical
performs maintenance on utility-type transmission
or distribution installations.
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747.
688.
500 to 600.
300 to 400.
150 to 250.
150 to 250.
80 to 120.
than 100 cal/cm2 might be necessary
when employees work on 15-kilovolt
distribution circuits with varying fault
current levels (Ex. 0227). However,
OSHA concludes that neither of these
cases represents typical exposures for
distribution or transmission systems. As
explained earlier, under the summary
and explanation for paragraph (g)(2) of
the final rule, the NFPA 70E Annex D
calculation method EEI used to arrive at
its 97- to 153-cal/cm2 estimates is
extremely conservative and likely
would produce extremely elevated
estimates at voltages of more than 15
kilovolts. EEI’s corresponding estimate,
based on Table 8 in proposed Appendix
F, was only 5 cal/cm2 (id.), which, as
explained earlier, would not require
employers to put employees in
protection that would cause concerns
about heat stress. There is no evidence
in the record that fault currents on
transmission circuits typically are
higher than the fault currents listed in
Table 7 of final Appendix E or that
incident-energy estimates likely would
be higher than the values in that table.
As explained under the heading Other
issues relating to the selection of
protective clothing and other protective
equipment, earlier in this section of the
preamble, the Agency concluded that
most exposures on overhead
transmission and distribution systems,
where employees perform much of the
work covered by the final rule, are no
higher than 12 cal/cm2. Furthermore, as
noted by Dr. Capelli-Schellpfeffer, the
types of tasks that require protection
rated at more than 25 cal/cm2 are
typically of short duration and will not
require measures to reduce heat stress
(Tr. 202–203). Thus, the final rule will
not result in employers having to take
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additional measures to protect workers
from heat stress in most cases. When
incident energy requires protection
rated at more than 8 cal/cm2, but no
more than 12 cal/cm2 (the highest level
in Table 6 and Table 7 in final
Appendix E), employers might have to
take some additional measures to
protect employees in elevated ambient
temperatures from heat stress. (See, for
example, Tr. 503–504.) Even under
these conditions, the Agency concludes
that these measures should not be
extreme because the clothing weight
should be only slightly higher than 8cal/cm2 clothing,375 and because
affected employers already institute
measures under these conditions to
mitigate heat-stress hazards (Tr. 197–
198, 1129–1130).
Heat stress is a widely recognized
hazard, and employers covered by the
final rule already have an obligation
under the general duty clause of the
OSH Act to abate these hazards.376 As
noted earlier, the record indicates that
employers covered by the final rule
already are addressing heat-stress issues
in their workplaces. Depending on the
level of protection afforded to comply
with final paragraph (g)(5), employers
may have to adjust their heat-stress
programs, but the Agency believes that
employers will be able to provide
compliant protection under paragraph
(g)(5) without necessarily exposing
employees to dangerous heat-stress
conditions. Moreover, OSHA believes
that EEI’s concerns about heat stress
from arc-rated protection causing unsafe
acts are groundless even if the
protection could increase heat stress
experienced by employees, because
employers can take measures to abate
the heat-stress hazard.
In summary, the Agency agrees with
IBEW’s posthearing brief on the subject
of heat stress:
Another issue raised during the hearing
was the specter that wearing FR clothing
increases the risk of heat stress for employees
working in hot climates. While the record is
replete with reference to heat stress, material
about its attendant hazards, and advice about
how to avoid it, see, e.g., Ex. [0478] (EEI PostHearing Comments; references to materials
on OSHA’s Web site), there is absolutely no
evidence in the record that employees
wearing FR clothing are necessarily at greater
risk of suffering heat stress than employees
working in similar conditions but wearing
regular work clothes.
375 Clothing rated 15 to 20 cal/cm2 is available in
weights of 300 gm/m2 (8.8 oz/yd2), less than typical
jeans-weight material (370 gm/m2, or 11 oz/yd2)
(Ex. 0363).
376 See, for example, https://www.osha.gov/pls/
oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=24008.
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Heat stress is a function of a number of
different factors, including not only the kind
of clothing the employee is wearing, but the
heat load of the particular operation in which
the employee is involved, the level of
exertion associated with the employee’s
tasks, his or her physical condition and diet,
and such environmental conditions as
temperature and humidity. [Tr.] 198, 234[,]
1349–51; Ex. [0363]. Dr. Capelli-Schellpfeffer
explained that the extent to which clothing
poses a heat stress problem is less a function
of the FR rating than the degree to which it
encloses the body and prevents it from
cooling. Thus, for most FR clothing worn
during routine operations, if the clothing is
not ‘‘enclosing’’ and the body has the ability
to cool naturally, its FR nature will not pose
any more of a heat stress threat than any
other clothing. [Tr.] 200–01, 249. Thomas
Neal, of Neal Associates, added that although
heavier clothing may contribute to heat
stress, the availability of lighter weight FR
clothing is minimizing that issue. Ex. [0363].
And representatives of both the utility
industry ([Tr.] 388 (ElectriCities)) and
electrical contractors ([Tr.] 1349, 1350, 1351)
concurred that although they certainly have
had experience with heat stress, they were
unaware of any situation that would not have
occurred if the employee had not been
wearing FR clothing. In fact, Quanta’s Wilson
Yancey noted that of the 6000 company
employees who worked during last summer’s
extreme hurricane season, there was not one
case of heat stress that he would attribute to
FR clothing. [Tr.] 1350.
This is not to disregard the fact that heat
stress is an issue for electrical transmission
and distribution workers—whether or not
they are wearing FR clothing. The record
shows, however, that there are industrial
hygiene strategies for minimizing the
possibility that employees working in hot,
humid conditions experience heat stress,
which utility and contractor employers either
do or should utilize. These strategies include
controlling the amount of time a particular
employee performs a particular task, rotating
employees, permitting cooling rests, ensuring
adequate fluid intake, and utilizing lightweight, layered systems of arc-rated clothing.
[Tr.] 198–99[,] 460; Ex. [0363].
Where the arc hazard analysis dictates
putting employees in such highly rated FR
clothing that heat stress or other performance
impediments become a real problem, the
answer may be to employ other strategies for
protecting the employee from the threat. For
example, an arc hazard analysis showed
Gallatin Steel that it needed to develop
alternative switching procedures to minimize
employee exposure to arc flashes. Ex. [0460].
NIOSH recommends establishing ‘‘flash
protection boundaries’’ from which
employees can maintain a sufficient distance
from the exposure that they will not require
protective clothing. Ex. [0130]. See also [Tr.]
498–99 (examples from other industries that
have employed methods to lower heat energy
estimates). [Ex. 0505]
Are FR and arc-rated clothing
personal protective equipment? As
described earlier, OSHA is requiring
employers, in certain situations, to
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ensure that their employees (1) wear
flame-resistant clothing and (2) wear
protective clothing and other protective
equipment with an arc rating greater
than or equal to the heat energy
estimated under paragraph (g)(2) of the
final rule. In the preamble to the
proposal, OSHA stated that it
considered the protective clothing
required by proposed paragraph (g) to be
PPE (70 FR 34868). As the preamble
noted, the protective clothing would
reduce the degree of injury sustained by
an employee when an electric arc occurs
and, in some cases, would prevent
injury altogether (id.).
Many rulemaking participants
objected to OSHA’s classification of arcrated clothing as PPE. (See, for example,
Exs. 0125, 0157, 0170, 0172, 0185, 0207,
0209, 0504, 0506; Tr. 544–547, 1123–
1124.) For instance, Mr. Jonathan
Glazier with NRECA commented:
To avoid any confusion, NRECA requests
that OSHA reiterate its longstanding position
that FR clothing is not PPE. That is, FR
clothing, when it is not used as protective
clothing, is not PPE even though it also has
a protective value. For an example of OSHA’s
longstanding position on FR clothing as not
being PPE, see the statement in the July 31,
1995 letter from John B. Miles, Jr., Director,
Directorate of Compliance Programs, to Mr.
Jack Callaway, Director of Environment
Affairs, Sho-Me Power Electric Cooperative,
that the Power Generation, Transmission,
and Distribution standard section ‘‘1910.269
(l)(6)(iii) is not a personal protective
(clothing) equipment requirement.’’ [Ex.
0233]
The letter of interpretation referred to
by Mr. Glazier simply states that
existing § 1910.269(l)(6)(iii), which
prohibits the use of clothing that could
increase the extent of an injury in the
event of an arc exposure, is not a
requirement for PPE. The letter does not
state that FR clothing itself is not PPE.
An OSHA memorandum to the field
describes this Agency policy more
explicitly:
The Apparel Standard is intended to
provide worker protection from exposure to
the secondary hazard of the employee’s
clothing burning or melting and making even
worse any injuries caused by primary
exposure to the electric arc or flame. While
OSHA requires, with exceptions, that
employers provide and pay for PPE,
paragraph 1910.269(l)(6)(iii) is silent on these
points. Note that this Apparel Standard is not
considered a personal protective equipment
(PPE) standard; however, it may apply to
personal protective equipment. [Emphasis
added.] For example, paragraph
1910.269(l)(6)(iii) applies to an employer
who provides personal protective clothing
worn by an employee, who is exposed to the
hazards of electric arcs or flames, for
protection against cold or rain.
Because it is not a PPE requirement, the
Apparel Standard does not address whether
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or not an employee’s clothing must cover all
exposed parts of the employee’s body. The
Apparel Standard, by itself, does not prohibit
employers from purchasing flame-retardanttreated short sleeve shirts or from altering
flame-retardant-treated long sleeve shirts to
shorten the sleeves. However, such practices
are discouraged. Flame-retardant-treated
clothing provides a measure of protection to
an employee exposed to an electric arc.
From this standpoint, flame-retardanttreated clothing which covers not only the
body and legs, but also the arms provides
better protection to the employee.
Note: An employer would be in a citable
posture for violation of [§ 1910.132] of the
Subpart I Personal protective equipment
standard when it is a generally accepted safe
work practice of the industry to wear
clothing which covers the arms, legs or other
exposed surfaces of the body to protect an
employee in a particular workplace
application and the employee does not do so.
[Memorandum for: Regional Administrators,
From: James W. Stanley, dated August 10,
1995, Subject: Guidelines for the
Enforcement of the Apparel Standard, 29
CFR 1910.269(l)(6), of the Electric Power
Generation, Transmission, and Distribution
Standard; 377 emphasis included in original]
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This memorandum makes it clear that,
while OSHA does not treat existing
§ 1910.269(l)(6)(iii) as a PPE
requirement, some FR clothing may be
PPE for purposes of other OSHA
standards.
Some rulemaking participants
maintained that OSHA did not define
PPE or argued that the Agency was
defining PPE to include FR clothing for
the first time in this rulemaking. (See,
for example, Exs. 0207, 0222, 0233; Tr.
568.) For instance, the Small Business
Administration’s Office of Advocacy
commented: ‘‘OSHA declares in a single
sentence in the preamble that it now
views protective clothing as PPE, a
position that OSHA has previously not
asserted’’ (Ex. 0207; footnote omitted).
Mr. Chris Tampio with NAM argued:
The basic Personal Protective Equipment
(PPE) standards for general industry and
construction are found in Sections 1910.132
and 1926.95, respectively, and have been in
existence for over 30 years. To the best of our
knowledge, these provisions have not been
interpreted to require fire-resistant or arcrated clothing to address arc flash hazards. If
OSHA already interpreted Section 1910.132
or 1926.95 to require fire-resistant or arcrated clothing to address arc flash hazards,
there would have been no reason to propose
the clothing requirements in the current
rulemaking. Accordingly, should the final
rule contain provisions requiring arc flash
hazard assessments and FR/AR clothing, it is
essential for OSHA to insert language into the
final rule and the preamble to the final rule
377 The full text of this memorandum is available
at https://www.osha.gov/pls/oshaweb/owadisp.show
_document?p_table=INTERPRETATIONS&p_
id=21878.
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clarifying that the agency’s interpretations of
Sections 1910.132 and 1926.95 remains
unchanged—that they do not require flameresistant and arc-rated clothing in connection
with any arc flash hazards that may exist
outside the activities covered by Section
1910.269 and Subpart V.
*
*
*
*
*
OSHA’s discussion of the clothing
requirements in the preamble to this
rulemaking demonstrate that fire-resistant
clothing is . . . not considered PPE under
Section 1910.132:
OSHA’s existing clothing requirement in
§ 1910.269 [which incorporates the personal
protective equipment requirements of
Subpart I of Part 1910 by reference into
Section 1910.269(g)(1)] does not require
employers to protect employees from electric
arcs through the use of flame-resistant
clothing. It simply requires that an
employee’s clothing do no greater harm.
Because of the serious nature of the still
remaining risk to power workers from
electric arcs, the Agency believes that the
standard should be revised to require the use
of flame-resistant clothing, under certain
circumstances, to protect employees from the
most severe burns.
Section 1910.132, ‘‘General Requirements
[for PPE]’’, is OSHA’s general PPE standard
which requires that PPE shall be used
wherever necessary by reason of workplace
hazards. Because 1910.269 already
incorporates § 1910.132, there would be no
reason to revise § 1910.269 (or Subpart V) to
require the use of FR/AR clothing, or to
perform an economic impact analysis of the
additional burden of that requirement, if FR/
AR clothing was already required by
§ 1910.132 (or § [1926].95) to address the arc
flash hazard.
. . . In [a] 1999 rulemaking, OSHA issued
[a notice of proposed rulemaking] to address
the issue of whether an employer would be
required to pay for the PPE required by
§ 1910.132. The scope of that preamble and
the technical and economic feasibility
analysis for that proposal were limited to
head, eye, hand, face and foot protection, and
some forms of protective clothing (other than
arc-rated or fire-resistant clothing). There was
no mention of its application to fire-resistant
or arc-rated clothing for electrical workers.
The NAM respectfully submits that, to this
day, as the subject rulemaking acknowledges,
OSHA has never interpreted § 1910.132 or
1926.95 to require fire-resistant clothing or
arc-rated clothing to address arc flash
hazards.
In light of this well-established
interpretation of §§ 1910.132 and 1926.95, we
respectfully submit it may not be materially
changed except through notice and comment
rulemaking that clearly announces to all
interested parties that such an enormous
change is under consideration. It is wellestablished that agency interpretations, even
when reasonable constructions of its rules,
trigger notice and comment requirements
under the APA when the interpretation
represents a significant change from a
previous, definitive interpretation. See
Alaska Professional Hunters Association, Inc.
v. FAA, 177 F.3d 1030, 1034 (D.C. Cir. 1999).
[Ex. 0222; footnotes omitted; emphasis
included in original.]
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20495
First, the Agency considers irrelevant
the argument that, if §§ 1910.132 and
1926.95 already cover arc-rated
clothing, OSHA does not need separate
requirements for such clothing in
Subpart V and § 1910.269. The regulated
community could construe existing
§ 1910.269(l)(6)(iii), because it explicitly
covers electric-arc hazards for work
performed under § 1910.269, to preempt
application of § 1910.132(a) to electricarc hazards in electric power generation,
transmission, and distribution work.
Consequently, OSHA needed to revise
§ 1910.269, as it proposed to do, to
clarify that employees must use arcrated clothing for work covered by that
standard.
Second, the commenters’ statements
about current OSHA policy are wrong.
The Agency currently considers FR
clothing to be PPE; OSHA is not
establishing new policy on that issue in
this final rule. The Agency has issued,
and the Occupational Safety and Health
Review Commission has upheld,
citations against employers for violating
§ 1910.132(a) by not providing flameresistant clothing to employees. (See, for
example, Lukens Steel Co., 10 BNA
OSHC 1115 (No. 76–1053, 1981)
(Section 1910.132 required the use of
‘‘protective equipment, including . . .
flame retardant clothing’’ for employees
exposed to burn hazards at a steelproducing facility).) In addition, the
Agency has issued several letters of
interpretation stating that, under certain
circumstances, § 1910.132(a) or
§ 1926.95(a) require FR clothing. (See,
for example, letters of interpretation
dated March 7, 2006, to Mr. Joseph P.
Zemen 378 (FR clothing in plants
processing flammable materials) and
February 29, 2008, to Mr. Brian Dolin 379
(protection against arc-flash hazards for
work covered by 29 CFR Part 1926,
Subpart K).)
In the recently completed rulemaking
on employer payment for personal
protective equipment (72 FR 64342),
some commenters suggested ‘‘that FR
clothing is not PPE.’’ (72 FR 64353).
OSHA rejected that argument, noting:
If OSHA determines in [the Subpart V]
rulemaking that FR clothing is required, it
will then become subject to the PPE payment
provisions of this rule . . . [Id.]
Thus, it is clear that the Agency
considers flame-resistant clothing to be
PPE. In this regard, this rulemaking does
not establish new policy or revise
378 This letter is available at https://www.osha.gov/
pls/oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=25366.
379 This letter is available at https://www.osha.gov/
pls/oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=25973.
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longstanding policy, as the commenters
suggested.380
Consistent with past policy, OSHA
believes that it is reasonable and
appropriate to treat FR and arc-rated
clothing required under final paragraph
(g) as PPE. FR clothing required by
paragraph (g)(4) of the final rule will
protect against the ignition of clothing,
and arc-rated clothing, as required by
paragraph (g)(5) of the final rule, will
protect against heat-related hazards
caused by electric arcs. Dr. Mary
Capelli-Schellpfeffer explained that
electric arcs can ‘‘occur unintentionally
in man-made systems’’ and represent ‘‘a
common electrical fault condition
which may lead to a failure in the power
system’’ (Ex. 0373). She explained that,
when an employee is repairing an
electrical installation, ‘‘[i]f the
installation remains energized, or is not
in an electrically safe working
condition, the risk of electric arc
persists, and may be increased as a
result of the post-fault status’’ (id.). As
Dr. Capelli-Schellpfeffer noted, the
causes of electric arcs include: transient
overvoltage disturbances, such as
lightning and switching surges;
mechanical damage from foreign
sources, such as digging or vehicles;
shorting by tools or metal objects;
mechanical failure of static or structural
parts; and insulation breakdown (id.).
Thus, electric arcs commonly result
from the breakdown of equipment in the
process of generating, transporting, or
using electricity or from the process of
repairing an electrical installation.
Dr. Capelli-Schellpfeffer also
described the thermal hazards posed by
electric arcs, explaining:
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With temperatures rising in and around an
arc, burn hazard is present from ohmic
heating due to electrical power flow; ignition
and combustion of nearby materials, notably
including worn clothing and adjacent
380 Mr. Tampio also argued that FR clothing is not
considered electrical protective equipment under
§ 1910.335 (Ex. 0222). This argument is not relevant
to this discussion. However, note that OSHA agrees
with Mr. Tampio that FR clothing is not electrical
protective equipment. This equipment, covered by
§§ 1910.137 and 1926.97 in this final rule, protects
employees from electric shock. FR clothing,
whether arc-rated or not, does not provide
protection against electric shock.
In addition, Mr. Tampio argued that the hazard
assessment and training requirements in § 1910.132
apply only to head, eye, hand, face, and foot
protection. OSHA also agrees with this statement,
but again finds it irrelevant. The limitation of the
PPE hazard assessment and training provisions,
contained in § 1910.132(g), has no bearing or effect
on the types of PPE covered by the general
requirement to provide PPE in § 1910.132(a). The
preamble to the Subpart V proposal requested
comment on whether to extend the hazard
assessment and training requirements of § 1910.132
to electrical protective equipment, which is another
form of PPE covered by § 1910.132(a) (70 FR 34893).
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equipment; and sprayed or blown hot or
melting installation elements moved by the
mechanical forces in the electric arc event.
Additionally, radiation is another major
source of heat. [Ex. 0373; see, also, Tr. 178–
188.]
Thus, thermal hazards posed by electric
arcs arise not only from the processes
but are a direct result of the rapidly
changing environment that results from
a fault in an electrical system.
Dr. Capelli-Schellpfeffer also
described the injuries that can result
from electric arcs:
The injuries that accompany high
temperature exposures at the body surfaces
are commonly referred to as skin burns.
When these injuries are distributed within
the body we still call them skin burns, and
the burn generally refers to a physical
chemical change.
As many appreciate from the experience of
sunburn, this kind of condition is painful,
and when the trauma is more severe, the pain
is extraordinary, and of course the medical
treatment is extensive. [Tr. 188]
As noted earlier, she graphically
depicted these injuries with a
photograph of the victim of an electric
arc, which she explained as follows:
[T]he extent of the injury that can follow
an arc exposure is readily appreciated. Eyes,
ears, faces, skin, limbs, and organs are
affected. Basic bodily function, including the
ability to breathe, eat, urinate, and sleep are
completely changed. [Tr. 186]
Thus, thermal injuries from an electric
arc occur when an employee’s body
absorbs the heat from the arc.
In light of the foregoing discussion,
OSHA concludes that FR clothing and
arc-rated clothing will protect against
‘‘hazards of processes or environment’’
and are designed to protect against
hazards ‘‘encountered in a manner
capable of causing injury or impairment
in the function of any part of the body
through absorption, inhalation or
physical contact.’’ Thus, OSHA is
reiterating that FR clothing and arcrated clothing are PPE as §§ 1910.132(a)
and 1926.95(a) generally describe that
term.
Mr. Jonathan Glazier with NRECA
argued that FR clothing is not protective
(Ex. 0506; Tr. 544–545). At the hearing,
Mr. Glazier testified:
The FR nature of clothing offers no
protective value. It refers merely to the
clothing’s inability to melt or ignite and
remain ignited. We should be aware of the
difference between the attribute of FR and
the attribute of protection.
It gets confusing, because arc protective
clothing, which sounds like it may be
personal protective equipment, and OSHA
says it is personal protective equipment in
the preamble . . .
It gets confusing, because arc protective
clothing is first FR. That is, all arc protective
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clothing is also FR, and I am told that all FR
clothing sold nowadays has an arc protective
rating.[381] But still, there is a difference
between the FR attribute and the arc
protective attribute. [Tr. 544–545]
OSHA disagrees with Mr. Glazier. FR
clothing, even without an arc rating,
protects employees against burns caused
by radiant and convective heat as well
as burns caused by potential ignition of
clothing that is not flame resistant. Dr.
Thomas Neal testified that FR clothing
‘‘not only [does not] ignite and,
basically, eliminate[s] the burning
clothing on the body syndrome, but [it]
also provide[s] a level of protection by
blocking heat from reaching the body’’
(Tr. 472). Dr. Capelli-Schellpfeffer
similarly testified that ‘‘FR clothing . . .
is protective and designed to resist
ignition and block heat transfer’’ (Tr.
189). An arc-rating on FR clothing is a
measure of how much incident energy
can be present before the wearer will
just barely sustain a second-degree burn
(Ex. 0061). Clearly, arc-rated clothing
and FR clothing (even without an arc
rating) protect employees from being
burned by electric arcs and are,
therefore, protective.
Mr. Frank White with ORC
Worldwide expressed concern that
OSHA would consider untreated cotton
clothing to be PPE (Ex. 0235). He noted
that Table 10 in proposed Appendix F
listed untreated cotton clothing as
‘‘protective’’ for incident energy up to 2
cal/cm2 and that ‘‘at higher incident
energy exposures a [T]-shirt is listed as
the first layer of protective clothing,
followed by other layers of FR clothing’’
(id.). Mr. White also interpreted Table
11 from proposed Appendix F, which
listed ignition thresholds for various
weights of cotton fabrics, as indicating
that these fabrics provide ‘‘protection
from heat energy below the ignition
threshold’’ (id.).
Untreated cotton can ignite and
continue to burn when subjected to
incident heat energy above its ignition
threshold (Tr. 467–469, 472). OSHA
does not consider cotton clothing,
which can ignite and pose a hazard
itself, as constituting protective clothing
with respect to electric arcs common to
work covered by the final rule.
Therefore, OSHA did not include Table
10 or Table 11 from proposed Appendix
F in final Appendix E. (See also the
summary and explanation for the
appendices to Subpart V, later in this
section of the preamble.) Finally, even
though wearing cotton clothing as one
381 OSHA is aware that some FR clothing, such
as children’s FR sleepwear and certain types of FR
clothing made specifically for protection from
contact with molten metal, are not arc rated.
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layer in a clothing system can
effectively increase the arc-rating of the
system, OSHA does not consider cotton
clothing to be protective.382
Some commenters maintained that
OSHA needed to conduct a separate
rulemaking to determine whether FR
clothing is PPE. (See, for example, Exs.
0170, 0183, 0202, 0207, 0222, 0229,
0233, 0239, 0240.) For instance, Mr.
Alan Blackmon with Blue Ridge Electric
Cooperative commented that, if ‘‘OSHA
institutes an arc protective clothing
requirement, its nature as PPE or nonPPE should be the subject of public
notice and comment. It is not enough for
OSHA merely to issue a pronouncement
in the Preamble of this rulemaking’’ (Ex.
0183).
The U.S. SBA’s Office of Advocacy
suggested that ‘‘the issue of protective
clothing as PPE [was] not . . . fully
vetted in the rulemaking process’’ and
recommended that ‘‘OSHA address the
issues of protective clothing, PPE, and
employer payment for PPE in the PPE
rulemaking process and not finalize
these provisions prior to that
rulemaking’s conclusion’’ (Ex. 0207).
As noted earlier, existing OSHA
policy treats FR clothing (whether or not
it is arc rated) as PPE. OSHA’s statement
in the preamble to the proposed rule
simply reaffirmed that position.
Although the Agency does not believe
notice and comment is necessary on this
issue (see, for example, 5 U.S.C. 553(b)
(APA notice and comment requirements
do not apply ‘‘to interpretative rules’’)),
affected parties had clear notice in the
preamble to this rulemaking that the
Agency was considering whether
employers would have to pay for the
arc-rated clothing required by the final
rule (an issue discussed later in this
section of the preamble). OSHA believes
that the public also had clear notice that
the Agency considered FR clothing to be
PPE and had ample opportunity to
challenge the Agency on that point as it
relates to this rulemaking.
Consequently, OSHA concludes that
there is no need to conduct further
rulemaking related to the issue of
whether FR clothing is PPE.
Who should pay for the PPE required
by paragraph (g) of the final rule? As
explained earlier, OSHA considers FR
clothing and arc-rated clothing required
by the final rule to be PPE. The
proposed rule did not specify whether
employers would have to provide
protective clothing at no cost to
employees. However, OSHA noted in
382 Note that, even if cotton clothing in these
circumstances were PPE, §§ 1910.132(h)(4)(ii) and
1926.95(d)(4)(i) exempt ‘‘everyday clothing’’ from
the employer-payment requirements in
§§ 1910.132(h) and 1926.95(d).
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the preamble to the proposal that it was
considering including an employerpayment requirement in the final rule
and sought comments on the issue.
The preamble to the proposal also
noted that OSHA had proposed
regulatory language for the general PPE
standards to clarify that employers
generally are responsible for the cost of
PPE (70 FR 34869, citing 64 FR 15402,
Mar. 31, 1999). OSHA published the
final rule on employer payment for PPE
on November 15, 2007 (72 FR 64342).
The final rule on employer payment for
PPE requires employers to pay for the
PPE used to comply with OSHA
standards, with a few exceptions,
including (1) everyday clothing, such as
longsleeve shirts, long pants, street
shoes, and normal work boots; and (2)
ordinary clothing, skin creams, or other
items, used solely for protection from
weather, such as winter coats, jackets,
gloves, parkas, rubber boots, hats,
raincoats, ordinary sunglasses, and
sunscreen. (See 29 CFR 1910.132(h); 29
CFR 1926.95(d).)
In the PPE-payment rulemaking,
OSHA explained the rationale behind
its decision to require employers
generally to pay for PPE, as follows:
1. The OSH Act Requires Employer Payment
for PPE
OSHA is requiring employers to pay for
PPE used to comply with OSHA standards in
order to effectuate the underlying cost
allocation scheme in the OSH Act. The OSH
Act requires employers to pay for the means
necessary to create a safe and healthful work
environment. Congress placed this obligation
squarely on employers, believing such costs
to be appropriate in order to protect the
health and safety of employees. This final
rule does no more than clarify that under the
OSH Act employers are responsible for
providing at no cost to their employees the
PPE required by OSHA standards to protect
employees from workplace injury and death.
*
*
*
*
*
2. The Rule Will Result in Safety Benefits
Separate from effectuating the statutory
cost allocation scheme, this rule will also
help prevent injuries and illnesses. OSHA
has carefully reviewed the rulemaking record
and finds that requiring employers to pay for
PPE will result in significant safety benefits.
As such, it is a legitimate exercise of OSHA’s
statutory authority to promulgate these
ancillary provisions in its standards to
reduce the risk of injury and death.
There are three main reasons why the final
rule will result in safety benefits:
• When employees are required to pay for
their own PPE, many are likely to avoid PPE
costs and thus fail to provide themselves
with adequate protection. OSHA also
believes that employees will be more
inclined to use PPE if it is provided to them
at no cost.
• Employer payment for PPE will clearly
shift overall responsibility for PPE to
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20497
employers. When employers take full
responsibility for providing PPE to their
employees and paying for it, they are more
likely to make sure that the PPE is correct for
the job, that it is in good condition, and that
the employee is protected.
• An employer payment rule will
encourage employees to participate
wholeheartedly in an employer’s safety and
health program and employer payment for
PPE will improve the safety culture at the
worksite.
*
*
*
*
*
3. Clarity in PPE Payment Policy
Another benefit of the final PPE payment
rule is clarity in OSHA’s policy. While it is
true that most employers pay for most PPE
most of the time, the practices for providing
PPE are quite diverse. Many employers pay
for some items and not for others, either as
a matter of collective bargaining or long
standing tradition. In some cases, costs are
shared between employees and employers. In
other workplaces, the employer pays for
more expensive or technologically advanced
PPE while requiring employees to pay for
more common items. However, in some
workplaces exactly the opposite is true. [72
FR 64344]
OSHA concludes that there is no evidence
in the Subpart V rulemaking record to
persuade the Agency that any of these
reasons are invalid with respect to FR and
arc-rated clothing. As explained later, OSHA
considered and rejected nearly all of the
arguments against an employer-payment
requirement for FR and arc-rated clothing in
the PPE-payment rulemaking. As noted
previously, OSHA specifically considered FR
clothing in the PPE-payment rulemaking and
concluded in the preamble to the final PPEpayment rule that, ‘‘[i]f OSHA determines in
[the Subpart V] rulemaking that FR clothing
is required, it will then become subject to the
PPE payment provisions of this rule, unless
the final § 1910.269 and Part 1926 Subpart V
standards specifically exempt FR clothing
from employer payment’’ (72 FR 64353).
Therefore, the default position for the
Subpart V rulemaking is that employers must
pay for the FR and arc-rated clothing
required by this final rule unless the Agency
adopts provisions specifically exempting this
clothing from the general PPE-payment rule.
Also, for reasons described later, OSHA
concludes that such an exemption is neither
necessary nor appropriate for the FR or arcrated clothing required under paragraph (g)
of this final rule. The general PPE-payment
rule, including all exceptions, applies to the
FR and arc-rated clothing used to comply
with this final rule. (See 72 FR 64369.)
Several rulemaking participants supported
requiring employers to pay for the FR
clothing and arc-rated clothing required by
the final rule. (See, for example, Exs. 0130,
0164, 0197, 0211, 0230, 0505; Tr. 819–820,
834, 897–898.) These rulemaking participants
gave several reasons for supporting an
employer-payment requirement:
• Many employers already are providing
this protective clothing (Exs. 0230, 0505; Tr.
897–898),
• Employers are more likely to properly
train employees in using PPE (Ex. 0211),
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• Employers are more likely to select, and
ensure that employees wear, proper
protective clothing (Exs. 0197, 0211, 0230),
• Employers are more likely to properly
maintain the protective clothing (Exs. 0130,
0211, 0230), and
• The OSH Act requires employers to pay
for this type of protection (Tr. 848—849).
Other commenters opposed an employerpayment requirement. (See, for example, Exs.
0099, 0125, 0146, 0169, 0173, 0186, 0201,
0209, 0222; Tr. 546—547.) These rulemaking
participants presented the following reasons
for not imposing such a requirement:
• The difficulty and expense contractors
would have buying protective clothing for
employees who move from employer to
employer (Exs. 0169, 0186),
• Employees take better care of clothing
when they pay at least a portion of the cost
(Exs. 0099, 0186),
• Employers consider protective clothing a
‘‘tool of the trade’’ that employees must bring
with them to the job (Ex. 0222; Tr. 295–297),
• FR and arc-rated clothing only provides
secondary protection (Exs. 0209, 0210), and
• Protective clothing is personal because
employees can wear it off the job (Exs. 0125,
0146, 0173, 0209, 0222).
OSHA examined several of these
arguments in the PPE-payment rulemaking.
For example, the Agency explained how
employers could handle the problems
associated with transient workforces:
If the employer retains ownership of the
PPE, then the employer may require the
employee to return the PPE upon termination
of employment. If the employee does not
return the employer’s equipment, nothing in
the final rule prevents the employer from
requiring the employee to pay for it or take
reasonable steps to retrieve the PPE, in a
manner that does not conflict with federal,
state or local laws concerning such actions.
In these situations, OSHA notes that the
employer is not allowed to charge the
employee for wear and tear to the equipment
that is related to the work performed or
workplace conditions. As suggested by
National Tank Truck Carriers, Inc., a written
agreement, for example, between the
employer and employee on the matter may be
an effective method of ensuring that the
employer’s expectations of the employee are
clear and unambiguous . . . . Another
acceptable alternative is a deposit system that
provides an incentive for employees to return
the equipment. However, the Agency
cautions that the deposit system must not be
administered in a fashion that circumvents
the rule and results in an employee
involuntarily paying for his or her PPE.
In some situations, an employer may
prohibit an employee from using PPE that the
employer has paid for while working for
another employer. . . . Conversely, an
employer may allow an employee to use
employer-owned PPE while working for
another employer. . . . Since the employer
has retained ownership of the PPE, he or she
can stipulate where it is used. OSHA does
not object to either of the aforementioned
practices. [72 FR 64359]
The same solutions apply here. OSHA
notes that the record in this rulemaking
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describes another possible solution for
contractors employing unionized labor.
Mr. Jules Weaver with Western Line
Constructors Chapter testified that
‘‘[t]here are certain parts of the country
in our industry, IBEW and [NECA], have
a . . . safety fund, and the contractors
pay into it, and they provide FR
clothing for individuals’’ (Tr. 307).
Thus, although providing employees
with PPE, including FR clothing and
arc-rated clothing, might be challenging
for employers with transient workforces,
the Agency believes that there are
reasonable compliance options
available.
In the PPE-payment rulemaking, the
Agency rejected an argument that
employees take better care of PPE than
employers, explaining: ‘‘OSHA is also
not swayed by [the] arguments that
employees are in a better position to
maintain, use, and store PPE. In fact, the
existing PPE standards place on
employers the responsibility for
ensuring proper fit, use, and
maintenance of PPE’’ (72 FR 64380).
The same rationale applies to the
argument in this rulemaking that
employees take better care of protective
clothing when they pay for all, or a
portion, of it. The OSH Act and the PPE
standards at §§ 1910.132 and 1926.95
make the employer, not the employee,
responsible for the care and
maintenance of PPE.
In the PPE-payment rulemaking, the
Agency decided not to exempt ‘‘tools of
the trade,’’ stating:
As discussed previously and noted by
many commenters, in some trades,
industries, and/or geographic locations, PPE
for employees who frequently change jobs
can take on some of the qualities of a ‘‘tool
of the trade.’’ In other words, the PPE is an
item that the employee traditionally keeps
with his or her tool box. This may be because
the PPE is used while performing some type
of specialized work, such as welding or
electrical work, or because it is a tradition in
the industry, such as in home building.
OSHA has not included an exception to the
payment requirement for tools of the trade
because, among other things, of the difficulty
of defining, with adequate precision, when
an item of PPE is or is not a tool of the trade.
However, because the rule does not require
employers to reimburse employees for PPE
they already own, it recognizes that some
employees may wish to own their tools of the
trade and bring that equipment to the
worksite.
OSHA has further emphasized in the
regulatory text that employees are under no
obligation to provide their own PPE by
stating that the employer shall not require an
employee to provide or pay for his or her
own PPE, unless the PPE is specifically
excepted in the final rule. These provisions
address the concern that employers not
circumvent their obligations to pay for PPE
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by making employee ownership of the
equipment a condition of employment or
continuing employment or a condition for
placement in a job. OSHA recognizes that in
certain emergency situations, such as
response to a natural disaster, where
immediate action is required, it may be
necessary for employers to hire or select
employees already in possession of the
appropriate PPE. As a general matter,
however, employers must not engage in this
practice. Taking PPE-ownership into
consideration during hiring or selection
circumvents the intent of the PPE standard
and constitutes a violation of the standard.
[72 FR 64358–64359]
The same rationale applies here.
OSHA also rejects the argument that,
because FR and arc-rated clothing is
secondary protection, the Agency
should not require employers to pay for
it. As noted earlier, PPE is part of a
hierarchy of controls. OSHA standards
typically require other forms of controls,
such as engineering and work-practice
controls, in preference to PPE. In many
cases, PPE supplements engineering
controls and forms a second line of
defense to protect employees in the
event that other types of controls do not
provide complete abatement of the
relevant hazard. For example, existing
§§ 1910.67(c)(2)(v) and 1926.453(b)(2)(v)
require employees working from aerial
lifts to wear personal fall protection
equipment because that PPE would
protect the workers in case the
engineering controls (that is, the
guardrails or bucket walls on the aerial
lift platforms or buckets) do not provide
sufficient protection. (See, also, the
preamble to the final rule on respiratory
protection, 29 CFR 1910.134 and 29 CFR
1926.103, which notes: ‘‘Respiratory
protection is a backup method which is
used to protect employees from toxic
materials in the workplace in those
situations where feasible engineering
controls and work practices are . . . not
in themselves sufficient to protect
employee health . . .’’ (63 FR 1156–
1157, Jan. 8, 1998).) Consequently,
OSHA standards often consider PPE
‘‘secondary’’ protection. FR and arcrated clothing is not unique in this
regard. In any event, where this final
rule requires FR or arc-rated clothing,
OSHA determined that it is necessary
for employee protection (as described
previously) and, thus, the rationale for
requiring employers to pay for this type
of PPE still applies.
In the PPE-payment rulemaking,
OSHA also considered exempting types
of PPE that were ‘‘personal in
nature.’’ 383 However, instead of
383 For the purposes of this discussion, OSHA
considers PPE that is ‘‘personal in nature’’ to be PPE
fitted to an individual employee and not shared by
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exempting all such personal PPE, the
Agency chose to evaluate various types
of personal PPE individually. First,
OSHA chose not to require employer
payment for everyday clothing or
ordinary clothing used solely for
protection from weather. The Agency
explained the reasoning for this
decision as follows:
OSHA does not believe that Congress
intended for employers to have to pay for
everyday clothing and ordinary clothing used
solely for protection from the weather. While
serving a protective function in certain
circumstances, employees must wear such
clothing to work regardless of the hazards
found. OSHA is exercising its discretion
through this rulemaking to exempt jeans,
long sleeve shirts, winter coats, etc., from the
employer payment requirement. As stated,
this is consistent with OSHA’s intent in the
proposal and is also supported by the
rulemaking record. A number of commenters
stated that OSHA should exempt these items
from the employer payment requirement . . .
Thus, OSHA is not requiring employers to
pay for everyday clothing even though they
may require their employees to use such
everyday clothing items such as long pants
or long-sleeve shirts, and even though they
may have some protective value. Similarly,
employees who work outdoors (e.g.,
construction work) will normally have
weather-related gear to protect themselves
from the elements. This gear is also exempt
from the employer payment requirement. [72
FR 64349]
The PPE-payment rule also exempts
nonspecialty safety-toe protective
footwear, provided the employer
permits employees to wear it off the
jobsite.384 OSHA explained this
exemption as follows:
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OSHA has historically taken the position
that safety-toe protective footwear has certain
attributes that make it unreasonable to
require employers to pay for it in all
circumstances . . . . Safety footwear
selection is governed by a proper and
comfortable fit. It cannot be easily transferred
from one employee to the next. Unlike other
types of safety equipment, the range of sizes
of footwear needed to fit most employees
would not normally be kept in stock by an
employer and it would not be reasonable to
expect employers to stock the array and
variety of safety-toe footwear necessary to
properly and comfortably fit most
individuals.
Furthermore, most employees wearing
safety-toe protective footwear spend the
majority of their time working on their feet,
and thus such footwear is particularly
difficult to sanitize and reissue to another
other employees and that the employee can use off
the job.
384 The PPE-payment rule provides additional
exemptions for such items as nonspecialty
prescription safety eyewear. However, the rationale
behind those exemptions sheds no additional light
on whether FR and arc-rated clothing should or
should not be subject to the general employerpayment requirement.
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employee. Other factors indicate as well that
employers should not be required to pay for
safety-toe protective footwear in all
circumstances. Employees who work in nonspecialty safety-toe protective footwear often
wear it to and from work, just as employees
who wear dress shoes or other non-safety-toe
shoes do. In contrast, employees who wear
specialized footwear such as boots
incorporating metatarsal protection are likely
to store this type of safety footwear at work,
or carry it back and forth between work and
home instead of wearing it. . . . OSHA does
not believe that Congress intended for
employers to have to pay for shoes of this
type.
For all of these reasons, OSHA has decided
to continue to exempt nonspecialty safety
shoes from the employer payment
requirement. OSHA, however, also wants to
make clear that this exemption applies only
to non-specialty safety-toe shoes and boots,
and not other types of specialty protective
footwear. Any safety footwear that has
additional protection or is more specialized,
such as shoes with non-slip soles used when
stripping floors, or steel-toe rubber boots, is
subject to the employer payment
requirements of this standard. Put simply,
the exempted footwear provides the
protection of an ordinary safety-toe shoe or
boot, while footwear with additional safety
attributes beyond this (e.g., shoes and boots
with special soles) fall under the employer
payment requirement. [72 FR 64348]
FR and arc-rated clothing is not
‘‘everyday clothing’’ or ‘‘ordinary
clothing . . . used solely for protection
from weather’’ as OSHA used those
terms in the exemptions from the PPEpayment rule. This is not clothing that
employees would purchase on their
own to wear every day or to wear for
protection against the weather.
Although employees could wear it off
the job, FR and arc-rated clothing
command a premium above the price of
normal clothing. OSHA estimates that a
single set of flame-resistant apparel
costs $191.75, on average. (See Section
VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in
the preamble.) OSHA estimates that
normal work clothing would cost half
that amount. Winter-weather gear that is
flame-resistant or arc-rated commands a
greater premium. Evidence in the record
indicates that non-FR winter wear may
cost about $60 to $120, whereas similar
FR winter wear could cost as much as
$300 (Tr. 1024–1026).
In addition, FR and arc-rated clothing
provides more than incidental
protection. As explained earlier,
manufacturers design these garments
specifically to protect against clothing
ignition and incident heat energy.
Consequently, OSHA determined that
the rationale for exempting ‘‘everyday
clothing’’ and ‘‘ordinary clothing . . .
used solely for protection from weather’’
from the final PPE-payment rule does
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not apply to FR or arc-rated clothing,
and OSHA is not interpreting these
exemptions specified in the PPEpayment rule as covering the FR and
arc-rated clothing required by final
§ 1926.960(g).
FR and arc-rated clothing shares some
attributes with nonspecialty safety-toe
protective footwear. Employers
normally may not keep in stock the
range of sizes of pants, shirts, and other
clothing needed to fit most
employees,385 and it would not be
reasonable to expect employers to stock
the array and variety of clothing
necessary to properly and comfortably
fit most individuals. In addition,
employees who work in FR or arc-rated
clothing may sometimes wear it to and
from work, just like employees who
wear ordinary clothing.
On the other hand, FR and arc-rated
clothing does not have some of the other
characteristics that formed the basis of
OSHA’s decision to exempt
nonspecialty safety-toe protective
footwear from PPE-payment
requirements. FR clothing is not exempt
from requirements for employer
payment in other workplaces, such as
steel plants, where an OSHA standard,
such as § 1910.132(a), requires it.
Furthermore, employers can sanitize
this clothing easily for use by other
employees. In fact, evidence in the
record indicates that some employers
currently use uniform-supply
companies to provide and launder FR
and arc-rated clothing (Ex. 0230). In
addition, employers can purchase arcrated clothing in a wide variety of
ratings and are in a better position to
make purchasing decisions with respect
to arc rating than employees, which is
not true of nonspecialty safety-toe
protective footwear. OSHA concludes
that FR and arc-rated clothing do not
have all the attributes on which the
Agency based its rationale for
exempting nonspecialty safety-toe
protective footwear; and, therefore,
OSHA is not granting a similar
exemption from the employer payment
requirements for this clothing.
Moreover, OSHA believes that the
record in this rulemaking demonstrates
that, similar to most OSHA
requirements for PPE, employee safety
will significantly benefit from a
requirement that employers provide FR
and arc-rated clothing at no cost to
employees. Employers generally need to
ensure that the clothing worn by
385 There are ways to provide FR and arc-rated
clothing to employees that do not require the
employer to maintain stocks of clothing, including
using a clothing rental or uniform service and
providing a clothing allowance so that employees
can purchase their own clothing (Tr. 1134).
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employees has an arc rating at least as
high as the employer’s incident-energy
estimates. Selecting the proper clothing
sometimes will involve determining the
rating of an entire clothing system; such
a determination is likely beyond the
capability of individual employees, but
is within an employer’s capability. For
example, Dr. Thomas Neal testified:
[T]he only sure way [to obtain a rating for
a layered clothing system] is to measure the
arc rating for the system. [I]t’s not [a]
situation where you could have an arc rating
for three different layers that you put those
on top of each other, just add them together.
That doesn’t work. [Tr. 500]
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In addition, as discussed later in this
section of the preamble, clothing
maintenance can substantially impact
the ability of FR and arc-rated clothing
to protect employees. Employers are in
a better position to make purchasing
decisions based on clothing
maintenance needs than employees.
While considerations regarding
clothing selection and maintenance
address principally arc-rated clothing,
the Agency believes that requiring
employers to purchase arc-rated but not
FR clothing would cut too fine a line
through OSHA’s rationale. It is OSHA’s
understanding that most FR clothing,
especially work clothing, has an arc
rating (Tr. 545), and the Agency believes
that employers will use arc-rated
clothing (which is always flameresistant) to meet the requirement in
final paragraph (g)(4) for FR clothing. In
this regard, it seems unlikely that
employers will purchase one set of
clothing to meet final paragraph (g)(4)
and a different set of clothing to meet
final paragraph (g)(5).
Some employers recommended that
OSHA exempt clothing of various types,
or having a specified minimum arc
rating, from any requirement that
employers pay for FR or arc-rated
clothing. (See, for example, Exs. 0125,
0149, 0167; Tr. 295–297.) For instance,
Mr. Ward Andrews with Wilson
Construction recommended that
employees come to the job in a
minimum level of protective clothing
and that employers pay for any higher
level of protection needed for a
particular exposure (Tr. 295–297). He
justified his recommendation as follows:
[I]t is our belief that journeyman linemen
should come to work with basic tools. And
we believe a Level one FR garment would be
a basic tool to do his everyday task.
[O]ur position is that they should come to
work with those basic tools. And that is the
minimum level one protection for the average
distributional circuit here in America.
*
*
*
*
*
So we agree that at level one, basic [attire]
should be clothing, as part of their job
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requirement, to step on. And then as they
associate a job with hazards, and a higher
level of protection needs to be provided, then
surely that contractor should provide those
additional levels.
[W]e look [at] a journeyman lineman today,
and we realize that he brings in his climbing
belt, his positioning belt, his skid, his line
boots. I believe that his positioning belt falls
under—his line belt is a positioning belt,
which is considered personal protective
equipment. They provide that as tool that
they bring to the job. So once again, I think
that’s evidence to—the same thing as a shirt,
a very basic component that they should
wear as journeyman lineman.
They provide their own raingear. They
provide their own clothing right now. Your
rule as proposed would say the most outer
garment should be FR resistant. I believe that
these basic tools that they now require, they
should still provide, and you should give
them time to buy FR raingear and clothes.
[Tr. 295–297]
This argument is identical to the
argument made for tools of the trade. In
the PPE-payment rulemaking, OSHA
rejected that argument for tools of the
trade, as described earlier, and the
Agency rejects this argument as it
applies to FR and arc-rated clothing for
the same reasons.
For the foregoing reasons, OSHA
determined that employers must
provide FR and arc-rated clothing at no
cost to employees, and OSHA is not
exempting this protective clothing from
the PPE-payment rule. The requirements
in §§ 1910.132(h) and 1926.95(d) apply
to FR and arc-rated clothing; and,
therefore, OSHA is not adding PPEpayment provisions to § 1910.269 or
Subpart V.386
Some employees performing work
covered by this final rule may already
own FR or arc-rated clothing. The PPEpayment requirements in
§§ 1910.132(h)(6) and 1926.95(d)(6)
provide that, when an employee
provides adequate protective equipment
that he or she owns, the employer may
allow the employee to use it and need
not reimburse the employee for the
equipment. However, those provisions
also prohibit the employer from
requiring an employee to provide or pay
for his or her own PPE, unless the PPEpayment requirement exempts the PPE.
Accordingly, paragraph (h)(6) of
§ 1910.132 and paragraph (d)(6) of
§ 1926.95 apply to the FR and arc-rated
clothing required by this final rule.
Maintenance of FR and arc-rated
clothing. Some rulemaking participants
stressed the importance of proper
maintenance of the FR and arc-rated
386 OSHA does not consider the FR and arc-rated
clothing required by this final rule to be the type
of everyday or ordinary clothing exempted from the
PPE-payment rules in §§ 1910.132 and 1926.95.
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clothing required by the standard (Exs.
0130, 0186, 0325; Tr. 830–831, 834–
839). For example, NIOSH stated that
‘‘[c]lothing maintenance is required for
arc-rated FR clothing to provide
continued protection at its rated arc
thermal performance value’’ (Ex. 0130).
Mr. Eric Frumin with UNITE HERE
testified:
Regarding the FR uniform programs in
which the employees wash the garments
themselves, there are number of factors that
make it difficult or impossible for employees
themselves to preserve the FR characteristics
of the garments, contamination of the
garment, inadequate training about the
proper care of the garment, how do you
maintain the physical integrity of it, the
proper materials to use for repairing defects,
proper laundering techniques, what kinds of
cleaning agents or bleaching agents to avoid
and so forth.
And of course maintaining a proper
number of garments to be available so that
workers always have them. . . .
A number of these problems are mentioned
in the standard, [ASTM] 1449 and
recommends the use of professional
laundering services. Likewise NIOSH in its
comments for this hearing said, ‘‘The
emphasis that manufacturers place on proper
laundering to maintain the FR characteristics
of their garment suggests the need for
professional laundering.’’ So these are
important things for OSHA to be mindful of
as far as possibly assur[ing] that quality of the
FR garments is maintained even when
employees are washing the garments
themselves.
Now I would like to address that question
of maintenance of consistent high quality
laundering of FR clothing. Employers have a
critical role to play here and that’s
envisioned in the ASTM standard. Likewise,
NFPA 70E talks about the need specifically
for careful inspection of clothing and kinds
of interferences, contamination, damage and
takes the position that defective clothing
shall not be used. Very important. [Tr. 835–
836]
Mr. Frumin cited two examples of a
contract uniform service that failed to
properly maintain the FR clothing they
serviced (Tr. 836–838). Mr. John Devlin
with the Utility Workers Union of
America also described examples of
inadequate maintenance of FR clothing:
This shirt was sent in several times and it
continually came back with a hole that was
never repaired even though it was requested
twice. These pants were sent out twice with
the repair tag for the frayed bottoms of the
trousers to be either shortened or repaired in
some manner. The answer that Cintas did
was they sent back a pair of new trousers.
The only problem there was no belt loops.
[Tr. 821]
Mr. Frumin urged OSHA to ‘‘require
. . . employers to obtain with each
delivery a certification from their
suppliers that the correct number of
garments has been provided, that they
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are free of defects and contamination
that could compromise the FR
protection’’ (Tr. 838).
The record indicates that there are a
variety of methods currently in use to
maintain FR and arc-rated clothing.
Some employers have their employees
launder and maintain this clothing.
(See, for example, Tr. 305–306, 1192—
1193.) Other employers hire laundering
or uniform services to perform those
functions. (See, for example, Tr. 388,
821.) OSHA stresses that §§ 1910.132(a)
and (b) and 1926.95(a) and (b) require
employers to properly maintain FR and
arc-rated clothing required by this final
rule. These provisions make PPE
maintenance the responsibility of
employers, not employees. The Agency
is declining to adopt Mr. Frumin’s
suggestion to require employers to have
suppliers certify that each delivery of
FR clothing is free of defects and
contamination because OSHA believes
that it is the employer’s responsibility to
ensure proper maintenance of PPE.
There are ways of ensuring proper
maintenance of FR and arc-rated
clothing that do not rely on the
certification of a supplier. For example,
employers can inspect this clothing
before accepting it, and they can return
it to the supplier if they find defects or
contaminants on the clothing. In any
event, the responsibility for maintaining
PPE rests squarely with the employer
under existing OSHA standards.
The Agency is not prohibiting home
laundering of FR and arc-rated clothing.
However, to comply with § 1910.132 or
§ 1926.95, employers cannot simply
instruct employees to follow
manufacturers’ instructions.387 If
employers rely on home laundering of
the clothing, they must train their
employees in proper laundering
procedures and techniques, and
employers must inspect the clothing on
a regular basis to ensure that it is not in
need of repair or replacement. Evidence
in the record indicates that some
employers already are performing these
functions. (See, for example, Tr. 1193.)
Protecting employees from flying
debris from electric arcs. Two
rulemaking participants recommended
that OSHA require protection from
flying debris that results from electric
arcs (Exs. 0340, 0342, 0378; Tr. 253–
268, 274–283). Mr. Nestor Kolcio with
387 See also a memorandum from Richard E.
Fairfax, Director, Directorate of Enforcement
Programs, and Steven Witt, Director, Directorate of
Cooperative and State Programs, dated March 19,
2010, detailing OSHA’s enforcement policy for
flame-resistant clothing in oil and gas drilling, well
servicing, and production-related operations
https://www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=27296.
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2K Consultants argued that a substantial
number of injuries result from the flying
debris, which he called ‘‘fragmentation’’
or ‘‘shrapnel,’’ released in an electric
arc-flash incident (Ex. 0342). Using
OSHA’s preliminary regulatory analysis
as a baseline, he estimated that 17
injuries from flying debris occur
annually in work covered by the final
rule (id.). He stated that these injuries
result from work activities such as
pulling fuses and end caps, working on
dead-front transformers, installing
lightning arresters, and operating loadbreak switches (id.). Mr. Jim Stillwagon
with Gary Guard described injuries that
occurred from flying debris caused by
electric arcs, including an eye injury
and a chest injury in which debris
‘‘settled in the [worker’s] aort[ic] valve’’
(Tr. 276–280). Mr. Kolcio and Mr.
Stillwagon recommended that OSHA
require protection, in the form of shields
on live-line tools, from injuries caused
by flying debris resulting from electric
arcs that occur when employees are
using live-line tools (Tr. 268, 274–275).
Mr. Kolcio also noted that the existence
of IEEE and ASTM standards covering
these shields, as well as various
scientific papers, indicated the need for
such protection (Tr. 265–267).
OSHA agrees with Messrs. Kolcio and
Stillwagon that electric arcs pose
hazards in addition to the thermal
hazards addressed by the final rule. Dr.
Mary Capelli-Schellpfeffer testified that
electric arcs can result in ‘‘sprayed or
blown hot or melting installation
elements, moved by the mechanical
forces in the electric arc event’’ (Tr.
187). Also, NFPA 70E–2004 warned that
‘‘[d]ue to the explosive effect of some
arc events, physical trauma injuries
could occur’’ (Ex. 0134; emphasis
added).388 OSHA expects that the
hazard analysis required by paragraph
(g)(1) in the final rule will identify
nonthermal hazards, including physical
trauma hazards posed by flying debris,
associated with employee exposure to
electric arcs. Although the final rule
does not address these hazards, OSHA’s
existing general PPE requirements, for
example, §§ 1910.132 and 1926.95,
require employers to address them.
Those standards require employers to
provide shields and barriers necessary
to protect employees from physical
trauma hazards. However, as noted by
NFPA 70E, not all arc events pose
physical trauma hazards from flying
debris; therefore, this protection will not
always be necessary, and the Agency
388 NFPA 70E–2012 contains the same warning in
Informational Note No. 1 to Section 130.7(A).
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concludes that this final rule does not
have to address these hazards further.
Compliance deadlines for certain
provisions in paragraph (g). The final
rule includes a new paragraph (g)(6)
setting a compliance deadline of January
1, 2015, for the requirement in
paragraph (g)(2) that the employer make
reasonable estimates of incident energy
and a compliance deadline of April 1,
2015, for: (1) the requirement in
paragraph (g)(4)(iv) that the employer
ensure that the outer layer of clothing
worn by an employee is flame-resistant
when the estimated incident heat energy
exceeds 2.0 cal/cm2 and (2) the
requirement in paragraph (g)(5) that the
employer ensure that each employee
exposed to hazards from electric arcs
wears the necessary arc-rated
protection. These deadlines are
described more fully in Section XII,
Dates, later in this preamble.
Fuse handling, covered conductors,
non-current-carrying metal parts, and
opening circuits under load. The
remaining provisions in final § 1926.960
deal with handling fuses, covered
(noninsulated) conductors, non-currentcarrying metal parts, and opening and
closing circuits under load. To protect
employees from contacting energized
parts, paragraph (h) of final § 1926.960
requires employers to ensure that
employees installing and removing
fuses use tools or gloves rated for the
appropriate voltage if one or both
terminals are energized at over 300 volts
or if exposed parts are energized at more
than 50 volts. When an expulsion fuse
operates on a fault or overload, the arc
from the fault current reacts with an
agent in the tube. This reaction
produces hot gas that blasts the arc
through the fuse tube vent or vents, and
with it any loose material in its path.
The arc blast or particles blown by the
blast could injure employees’ eyes.
Employers must ensure that employees
do not install or remove such fuses
using rubber insulating gloves alone.
Therefore, final paragraph (h) also
requires employees installing or
removing expulsion-type fuses with one
or both terminals energized at more than
300 volts to wear eye protection, use a
tool rated for the voltage, and be clear
of the fuse barrel’s exhaust path. (See,
also, the discussion of protection from
flying debris under the summary and
explanation for paragraph (g) of the final
rule earlier in this section of the
preamble.) OSHA adopted this
paragraph, which has no counterpart in
existing Subpart V, from existing
§ 1910.269(l)(7).
Proposed paragraph (h) provided that
employees use eye protection only
during expulsion fuse installation. Mr.
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Nestor Kolcio presented data indicating
that employees sustained injuries
associated with electric arcs when the
employees were removing, as well as
installing, fuses or end caps (Ex. 0342).
As noted earlier, Mr. Kolcio
recommended that the standard require
employees to be protected from flying
debris associated with electric arcs.
Based on Mr. Kolcio’s data, OSHA
concludes that protection from the
material expelled from expulsion-type
fuses is necessary for employees
removing, as well as installing, them.
Therefore, final paragraph (h) requires
the same protection for employees
removing expulsion-type fuses as for
employees installing such fuses.
The Virginia, Maryland and Delaware
Association of Electric Cooperatives
recommended that this paragraph
include the term ‘‘live-line tool’’ to
make it clear that the provision was not
requiring a special tool designed
specifically for handling fuses (Ex.
0175).
A live-line tool is one type of
insulated tool. Paragraph (h) of the final
rule permits fuse handling with any
type of insulated tool, including a liveline tool. This provision was clear in the
proposed rule. Therefore, OSHA is not
adopting the recommendation from the
Virginia, Maryland and Delaware
Association of Electric Cooperatives.
Final paragraph (i) explains that the
requirements of § 1926.960 that pertain
to the hazards of exposed live parts also
apply when employees perform work in
proximity to covered (noninsulated)
conductors. That is, the final standard
treats covered conductors as
uninsulated. (See the definition of
‘‘covered conductor’’ in final
§ 1926.968.) The covering on this type of
wire protects the conductor from the
weather, but does not provide adequate
insulating value. OSHA took this
provision, which has no counterpart in
existing Subpart V, from existing
§ 1910.269(l)(8). The Agency received
no comments on this provision and is
adopting it with only editorial changes
from the proposal.
Final paragraph (j) requires that noncurrent-carrying metal parts of
equipment or devices be treated as
energized at the highest voltage to
which those parts are exposed unless
the employer inspects the installation
and determines that the parts are
grounded. Grounding these parts,
whether by permanent grounds or by
the installation of temporary grounds,
provides protection against ground
faults and minimizes the possibility that
non-current-carrying metal parts of
equipment and devices will become
energized. OSHA based this
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requirement, which has no counterpart
in existing Subpart V, on existing
§ 1910.269(l)(9). OSHA received no
comments on this provision and is
adopting it in the final rule without
substantive change from the proposal.
Paragraph (k) in the proposed rule
provided that employers ensure the use
of devices designed to interrupt the
current involved to open circuits under
load conditions. This proposed
requirement had no counterpart in
existing Subpart V; OSHA adopted it
from existing § 1910.269(l)(10).
The Ameren Corporation requested
that OSHA clarify that this provision
only applies to switches and breakers
(Ex. 0209). Ameren believed that this
interpretation was consistent with the
1994 rulemaking record for existing
§ 1910.269(l)(10) (id.). In that
rulemaking, OSHA explained the
rationale for this provision as follows:
The National Electrical Manufacturers
Association (NEMA) urged OSHA to add a
requirement for opening circuits under load
only with devices intended to interrupt
current (Ex. 3–81). Edison Electric Institute
recommended adoption of a similar
requirement (Ex. 28). The Agency agrees with
EEI and NEMA that it is hazardous to open
a circuit with a device that is not designed
to interrupt current if that circuit is carrying
current. Non-load-break switches used to
open a circuit while it is carrying load
current could fail catastrophically, severely
injuring or killing any nearby employee.
Therefore, OSHA has adopted a requirement
that devices used to open circuits under load
conditions be designed to interrupt the
current involved . . . . [59 FR 4390]
The Agency disagrees with Ameren
that this provision applies only to
switches and circuit breakers. The
preamble to the 1994 rulemaking
mentioned non-load-break switches as
an example of a type of device that
could fail catastrophically. However, the
rationale and the rule apply similarly to
any device that is not capable of
interrupting load current. In addition, a
similar provision in the 2002 NESC,
quoted in the next paragraph, applies to
‘‘switches, circuit breakers, or other
devices.’’ The OSHA provision applies
to other devices in addition to switches
and circuit breakers. Therefore, OSHA is
not adopting the change requested by
Ameren.
IBEW recommended that OSHA
expand proposed paragraph (k) to cover
devices used to pick up load or close
circuits (Ex. 0230). Rule 443E of the
2002 NESC 389 supports IBEW’s
position; the NESC provision addresses
389 The 2012 NESC contains the same
requirement in Rule 443E.
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the opening and closing of circuits
under load as follows:
When equipment or lines are to be
disconnected from any source of electric
energy for the protection of employees, the
switches, circuit breakers, or other devices
designated and designed for operation under
the load involved at sectionalizing points
shall be opened or disconnected first. When
re-energizing, the procedure shall be
reversed. [Ex. 0077]
OSHA recognizes that closing a
circuit onto a load poses the same
hazards as opening a circuit under load.
In either case, heavy current can cause
a device to fail if the design of that
device is not such that it can safely
interrupt or pick up load current.
Therefore, OSHA is adopting IBEW’s
recommendation by adding a new
paragraph (k)(2), that reads as follows:
‘‘The employer shall ensure that devices
used by employees to close circuits
under load conditions are designed to
safely carry the current involved.’’
OSHA is adopting proposed paragraph
(k) without substantive change as
paragraph (k)(1) in the final rule.
12. Section 1926.961, Deenergizing
Lines and Equipment for Employee
Protection
Section 1926.961 of the final rule
addresses the deenergizing of electric
transmission and distribution lines and
equipment for the protection of
employees. Transmission and
distribution systems are different from
other energy systems found in general
industry or in the electric utility
industry. The hazardous energy control
methods for these systems are
necessarily different from the methods
covered under the general industry
standard on the control of hazardous
energy sources (§ 1910.147). As
explained in the preamble to the 1994
final rule on existing § 1910.269, electric
utilities install transmission and
distribution lines and equipment
outdoors; consequently, these lines and
equipment are subject to reenergization
by means other than normal energy
sources (59 FR 4390). For example,
lightning can strike a line and energize
a deenergized conductor, or unknown
cogeneration sources not under the
control of the employer can energize a
line. Additionally, some deenergized
transmission and distribution lines are
subject to reenergization by induced
voltage from nearby energized
conductors or by contact with other
energized sources of electrical energy.
Another difference is that energy control
devices often are remote from the
worksite and are frequently under the
centralized control of a system operator.
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For these reasons, OSHA is adopting
requirements for the control of
hazardous energy sources related to
transmission and distribution systems.
This is the same approach used in
existing § 1910.269. In this regard,
OSHA developed the requirements
proposed in § 1926.961 from existing
§ 1910.269(m). Existing Subpart V also
contains procedures for deenergizing
transmission and distribution
installations. OSHA discusses the
differences between existing
§ 1926.950(b)(2) and (d) and final
§ 1926.961 later in this preamble.
OSHA is promulgating paragraph (a)
of the final rule without change from the
proposal. Final paragraph (a) describes
the application of § 1926.961 and
explains that conductors and equipment
that have not been deenergized under
the procedures specified by § 1926.961
have to be treated as energized.
Ms. Susan O’Connor with Siemens
Power Generation recommended that
OSHA require that live parts be
deenergized ‘‘unless the employer can
demonstrate that deenergizing
introduces additional or increased
hazards or is infeasible due to
equipment design or operational
limitations’’ (Ex. 0163).
It is true that other OSHA standards
that protect employees from hazardous
energy (such as the general industry
lockout-tagout standard at § 1910.147
and the electrical lockout and tagging
requirements at § 1910.333(a)(1) and
(b)(2)) generally require employers to
deenergize energy sources. OSHA
nevertheless rejects Ms. O’Connor’s
recommendation because there is
insufficient information in the record to
determine whether the recommendation
is economically or technologically
feasible. First, Ms. O’Conner did not
include information in her comment on
whether deenergizing transmission and
distribution lines and equipment would
be economically and technologically
feasible. Second, Federal and local
government agencies regulate the
reliability of electric power systems,
thereby limiting electric utilities’ ability
to deenergize transmission and
distribution circuits.390 Finally, the
record in this rulemaking demonstrates
that: (1) Electric utilities and their
contractors routinely work on energized
lines and equipment and (2)
deenergizing transmission and
390 For example, section 215 of the Federal Power
Act, 16 U.S.C. 824o, requires a Federal Energy
Regulatory Commission-certified Electric Reliability
Organization to develop mandatory and enforceable
reliability standards, which are subject to review
and approval by the Commission. Electric utilities
ultimately must meet those reliability standards.
(See also 18 CFR Part 40; Ex. 0545.1.)
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distribution circuits can involve
significant cost and practicability issues.
(See, for example, Exs. 0573.1, 0575.1.)
For instance, EEI stated that ‘‘[p]lanning
and scheduling for an outage [on a
transmission circuit] can require as little
as 1 month and 3 day notification to as
long as 6 months and 3 days depending
on the outage length’’ (Ex. 0575.1).
Some systems are under the direction
of a central system operator who
controls all switching operations. Other
systems (mostly distribution
installations) are not under any
centralized control. Electric utilities
energize and deenergize these systems
in the field without the direct
intervention of a system operator.
Paragraph (b)(1) of the final rule states
that employers must designate one
employee in the crew as being in charge
of the clearance and must comply with
all of the requirements of paragraph (c)
if a system operator is in charge of the
lines and equipment and of their means
of disconnection. (Paragraph (c), which
OSHA discusses in detail later, sets
procedures that employers must follow
when deenergizing lines and
equipment.) OSHA is adopting final
paragraph (b)(1) as proposed with one
clarification. This provision in the final
rule makes clear that the employer must
designate the employee in charge of the
clearance. Final paragraph (c)(1)
requires the ‘‘designated’’ employee in
charge to request the clearance, and
final paragraph (b)(2) (described in the
next paragraph in this preamble)
requires the employer to designate the
employee in charge when there is no
system operator. OSHA included an
explicit requirement in final paragraph
(b)(1) that the employer designate the
employee in charge when there is a
system operator to clarify that
designating the employee in charge is
the employer’s responsibility whether or
not there is a system operator.
Final paragraph (b)(2), which is also
being adopted without substantive
change from the proposal, sets
requirements for crews working on lines
or equipment that are not under the
control of a system operator.391 When
final paragraph (b)(2) applies, the
employer must designate one employee
on the crew to be in charge of the
clearance. In this case, final paragraph
(b)(2) provides that, except as provided
in final paragraph (b)(3), all of the
requirements in final paragraph (c)
391 If there are multiple circuits involved with
some lines or equipment under the control of a
system operator and the others not under systemoperator control, the lines or equipment that are
under the control of a system operator fall under
paragraph (b)(1), and the ones that are not under
such control fall under paragraph (b)(2).
PO 00000
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20503
apply and provides that the employee in
charge of the clearance perform the
functions that the system operator
would otherwise perform.
Final paragraph (b)(3) exempts a
portion of the requirements of final
paragraph (c) from applying to work
performed by a single crew of
employees if the means of
disconnection of the lines and
equipment are accessible and visible to,
and under the sole control of, the
employee in charge of the clearance.
The provisions of final paragraph (c)
that do not apply are those relating to:
(1) Requesting the system operator to
deenergize the lines and equipment
(final paragraph (c)(1)), (2) automatic
and remote control of the lines (final
paragraph (c)(3)), and (3) the wording on
tags (final paragraph (c)(5)). Final
paragraph (b)(3) also provides that
employers need not use the tags
required by the remaining provisions of
final paragraph (c).392 It is not necessary
to request the system operator to
deenergize the lines or equipment
because he or she would not be in
control of the disconnecting means for
the lines or equipment. When paragraph
(b)(3) applies, employers do not need
tags for the protection of the crew
because only one person would be in
charge of the clearance for the crew, and
the means of disconnection for the lines
or equipment would be accessible and
visible to, and under the control of, that
person. Finally, OSHA exempted the
provision addressing remote and
automatic switching of lines and
equipment because, again, the means of
disconnection must be accessible and
visible to, and under the sole control of,
the employee in charge of the clearance.
Final paragraph (b)(4) addresses work
situations in which a group of
employees consists of several ‘‘crews’’
of employees working on the same lines
or equipment. Final paragraph (b)(4)(i)
provides that employers may treat these
crews as a single crew when they are
under the direction of a single employee
in charge of the clearance for all of the
crews and they are working in a
coordinated manner to accomplish a
task on the same lines or equipment. In
such cases, the employer must ensure
392 The proposed rule was similar, except that it
exempted an additional provision, proposed
paragraph (c)(11), which addressed the removal of
tags. In the final rule, the corresponding provision,
in paragraph (c)(12), clarifies that ‘‘[n]o one may
remove tags without the release of the associated
clearance as specified under paragraphs (c)(10) and
(c)(11) of this section.’’ Even though final paragraph
(b)(3) does not require tags, when that paragraph
applies, final paragraph (c)(12) should not be
exempted. It is important that members of a crew
not remove tags that are placed for the protection
of other crews.
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that employees coordinate all operations
that could energize or deenergize a
circuit through a single employee in
charge, as required in final paragraphs
(b) and (c). OSHA notes that, if
paragraph (b)(4)(i) does not apply,
employers must treat the crews as
independent crews (see the discussion
of final paragraph (b)(4)(ii) in the
following paragraph), and each
independent crew must have an
employee in charge, as required by final
paragraphs (b) and (c).393
Final paragraph (b)(4)(ii) provides for
the situation in which more than one
independent crew is working on the
same line or equipment. Under the final
rule, in such circumstances: (1) Each
crew must follow separately the steps
outlined in final paragraph (c); and, (2)
if there is no system operator in charge
of the lines or equipment, each crew
must have separate tags and coordinate
deenergizing and reenergizing the lines
and equipment with the other crews.
The purpose of the provision is to
ensure that a group of workers does not
make faulty assumptions about what
steps another group took or will take to
deenergize and reenergize lines or
equipment.
OSHA adopted the provisions in final
paragraph (b)(4)(ii), which require each
independent crew to comply
independently with paragraph (c) and
each crew to coordinate deenergizing
and reenergizing the lines or equipment
with the other crews if there is no
system operator in charge of the lines or
equipment, from proposed paragraph
(b)(3)(ii). Final paragraph (b)(4)(i), and
the provision in final paragraph (b)(4)(ii)
requiring a separate tag for each crew if
there is no system operator in charge of
the lines or equipment, are new
provisions that were not in the proposal.
OSHA is adopting the new provisions
after examining comments on whether
the standard should require each crew
to have a separate tag.
Several commenters argued that
separate tags for each crew are
unnecessary (Exs. 0126, 0175, 0177,
0201, 0209, 0220, 0227). These
commenters maintained that crews
working on the same circuits typically
coordinate their activities and work
under a single person with authority
over the clearance. For example, Duke
Energy stated:
Multiple crew tagging could create
confusion and will result in insufficient
coordination between the crews. If one
393 OSHA notes that this interpretation of the
word ‘‘crew’’ applies only to § 1926.961(b)(3). The
interpretation does not apply to other provisions in
the final rule addressing the work of two or more
crews.
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person is in charge of multiple crews in a
work group, one tag is sufficient for that
group of crews. If each crew has a person
placing tags, the probability of error
increases. If a single tag is applied, then the
employee in charge will be responsible to
verify that it is placed correctly. Considering
multiple crews working in a coordinated
manner as one crew for the purpose of
tagging ensures that the employee in charge
will maintain control over the entire
situation. Multiple tagging complicates
coordination of the work effort. [Ex. 0201]
Other commenters stated that when
multiple crews work independently,
without a single employee responsible
for the clearance, they should use
separate tags for each crew (Exs. 0186,
0210, 0212, 0219, 0225, 0230). For
example, Mr. Anthony Ahern with the
Ohio Rural Electric Cooperatives
commented:
Every independent crew working on a line
that is protected by the same disconnect
device should have their own tag in place.
This is particularly important in storm or
emergency restoration work. It is simply too
easy to lose track of crews, even with a
system [operator]. If each crew tags the
disconnect, then it simply is not allowed to
be operated until all crews remove their tags.
This is the only real way to ensure that
everyone is accounted for and in the clear.
There could be a procedure where a crew
could grant someone else permission to
remove their tag if they were a long distance
away and it would require an extended
amount of time for them to go back to the
disconnect location. But because they did
have a tag at the disconnect they were still
contacted and accounted for. This should
also be a requirement for line-clearance treecrews. Quite often they are working on
clearing a section of line and other line crews
don’t know they are there. [Ex. 0186]
Southern Company commented:
We agree that when two independent
crews are working under a system operator
that each crew should have their own
clearance but a single tag issued by the
system operator is sufficient. . . . There may
be situations where the ‘‘independent’’ crews
do not want to coordinate their activities.
The standard should require in those
situations that each independent crew have
their own tag on the lines or equipment. [Ex.
0212]
After considering these comments,
OSHA concludes that employers may
treat crews working in a coordinated
manner under a single employee
holding the clearance as a single crew.
Such crews act as a single crew, and the
Agency believes that requiring separate
tags would not increase worker safety.
OSHA drafted final paragraph (b)(4)(i)
accordingly.
In the 1994 § 1910.269 rulemaking,
the Agency explained its decision
regarding the issue of whether
employers must use separate tags for
independent crews as follows:
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Three commenters stated that some
utilities use one tag for all crews involved,
maintaining a log to identify each crew
separately . . . . They recommended that the
standard allow this practice to continue.
Paragraph (m)(3) of final 1910.269 does not
require a separate tag for each crew (nor did
paragraph (m)(3) in the proposal); it does
require, however, separate clearances for
each crew. There must be one employee in
charge of the clearance for each crew, and the
clearance for a crew is held by this employee.
In complying with paragraph (m)(3)(viii), the
employer must ensure that no tag is removed
unless its associated clearances are released
(paragraph (m)(3)(xii)) and that no action is
taken at a given point of disconnection until
all protective grounds have been removed,
until all crews have released their clearances,
until all employees are clear of the lines or
equipment, and until all tags have been
removed at that point of disconnection
(paragraph (m)(3)(xiii)). [59 FR 4393]
If a system operator controls
clearances, employers may use a log or
other system to identify each crew
working under a single tag (269-Exs. 3–
20, 3–27, 3–112). When each crew
releases its clearance to the system
operator, that signals to the system
operator that each employee in the crew
received notification that release of the
clearance is pending, that all employees
in the crew are in the clear, and that all
protective grounds for the crew have
been removed. (See final paragraph
(c)(10).) The system operator cannot
take action to restore power without the
release of all clearances on a line or
equipment. (See final paragraphs (c)(12)
and (c)(13).)
However, without a system operator,
each independent crew would have no
way of knowing the exposure status of
other crews without separate tags. When
the crews are truly independent and
there is no system operator, there would
be no way to determine that all crew
members are clear of energized parts or
that all the crew’s protective grounds
have been removed unless each crew
uses a separate tag. Consequently,
OSHA decided to adopt a requirement
in final paragraph (b)(4)(ii) that,
whenever there is no system operator,
each crew must (1) have separate tags
(this is a new provision not in the
proposal) and (2) coordinate
deenergizing and reenergizing the lines
or equipment with other crews (OSHA
adopted this provision from proposed
paragraph (b)(3)(ii)). Final paragraph
(b)(4)(ii) also carries forward the
requirement from proposed paragraph
(b)(3)(ii) that independent crews
independently comply with § 1926.961
whether or not there is a system
operator.
It is apparent that commenters did not
completely understand the discussion of
how the proposal treated separate
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crews. Even though the preamble to the
proposal indicated that OSHA would
treat separate crews coordinating their
activities and operating under a single
employee in charge of the clearance as
a single crew (70 FR 34871), several
commenters appeared to believe that the
Agency was considering separate tags
for each crew in such circumstances.
(See, for example, Exs. 0175, 0201.)
Therefore, the final rule provides
separate requirements for (1) single
crews working with the means of
disconnection under the sole control of
the employee in charge of the clearance
(final paragraph (b)(3)), (2) multiple
crews coordinating their activities with
a single employee in charge of the
clearance for all of the crews (final
paragraph (b)(4)(i)), and (3) multiple
crews operating independently (final
paragraph (b)(4)(ii)). This approach
should clarify the application of the
final rule to multiple crews.
OSHA is adding new titles to final
paragraphs (b)(3) and (b)(4) to clarify
their content. The title of final
paragraph (b)(3) is ‘‘Single crews
working with the means of
disconnection under the control of the
employee in charge of the clearance.’’
Although this provision applies to a
single crew, OSHA limited its
application to circumstances in which
the means of disconnection is accessible
and visible to, and under the sole
control of, the employee in charge of the
clearance. The revised title makes this
limitation clear. Thus, this paragraph
applies to a special subset of instances
in which employees are working as a
single crew; it is not generally
applicable.394
However, final paragraph (b)(4),
pertaining to multiple crews, applies
unconditionally, whenever more than
one crew is working on the same lines
or equipment. OSHA believes that the
394 Existing § 1926.950(d) also recognizes
deenergizing procedures that are not generally
applicable. These alternative procedures, which
apply when ‘‘[w]hen a crew working on a line or
equipment can clearly see that the means of
disconnecting from electric energy are visibly open
or visibly locked-out,’’ require: (1) Guards or
barriers to be installed to protect against contact
with adjacent lines (existing paragraph (d)(2)(i)),
and (2) the designated employee in charge, upon
completion of work, to determine that all
employees in the crew are clear and that protective
grounds installed by the crew have been removed,
and to report to the designated authority that all
tags protecting the crew may be removed (existing
paragraph (d)(2)(ii)). Unlike final § 1926.961,
existing § 1926.950(d)(2) specifies no procedures for
deenergizing, testing, or grounding lines and
equipment. OSHA concluded in the 1994
§ 1910.269 rulemaking that requirements for
deenergizing, testing, and grounding are necessary
for employee protection (59 FR 4390–4391).
Therefore, OSHA concludes that the existing
alternative procedures are inadequate to ensure
worker safety.
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purpose of this paragraph will be clearer
under its own title, ‘‘Multiple crews.’’
With these new titles, the final rule
clearly states the purposes of the
paragraphs and closely follows the
procedures described in the rulemaking
record.
Paragraph (b)(5) of the final rule
requires the employer to render
inoperable any disconnecting means
that are accessible to individuals not
under the employer’s control.395 For
example, the employer must render
inoperable a switch handle mounted at
the bottom of a utility pole that is not
on the employer’s premises to ensure
that the overhead line remains
deenergized. This requirement prevents
a member of the general public or an
employee who is not under the
employer’s control (such as an
employee of a contractor) from closing
the switch and energizing the line.
OSHA adopted this requirement, which
has no counterpart in existing Subpart
V, from existing § 1910.269(m)(2)(iv).
OSHA received no comments on this
provision, which was proposed as
paragraph (b)(4), and is adopting it
substantially as proposed.
Paragraph (c) of the final rule sets
forth the exact procedure for
deenergizing transmission and
distribution lines and equipment.
Employers must follow the procedure in
the order specified in paragraph (c), as
provided in paragraphs (b)(1) and (b)(2).
Except as noted, the rules are consistent
with existing § 1926.950(d)(1), although
OSHA took the language from existing
§ 1910.269(m)(3).
Paragraph (c)(1) of the final rule
requires an employee to request the
system operator to deenergize a
particular section of line or
equipment.396 So that control is vested
in one authority, a single designated
employee is assigned this task. The
employer must assign this task to a
single designated employee to ensure
that only one employee is in charge of,
and responsible for, the clearance for
395 Note that this provision, unlike paragraph
(c)(2), requires employers to render disconnecting
means inoperable regardless of whether the design
of the disconnecting means permits this capability.
When the design of the disconnecting means does
not permit this capability, employers then must
install some additional means, such as a lockable
cover, to render the disconnecting means
inoperable when required under paragraph (b)(5).
396 If there is no system operator in charge of the
lines or equipment or their means of disconnection,
the employer must ensure, pursuant to final
paragraph (b)(2), that the designated employee
performs the functions that the system operator
would otherwise perform. This means, with respect
to final paragraph (c)(1), that the employer must
ensure that the designated employee takes
appropriate action to deenergize the particular
section of line or equipment.
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work. OSHA adopted this provision,
which has no counterpart in existing
Subpart V, from existing
§ 1910.269(m)(3)(i). The designated
employee who requests the clearance
need not be in charge of other parts of
the work; in the final rule, this
designated employee is in charge of the
clearance. He or she is responsible for
requesting the clearance, for informing
the system operator of changes in the
clearance (such as transfer of
responsibility), and for ensuring that,
before the clearance is released, it is safe
to reenergize the circuit. OSHA received
no comments on this provision and is
adopting it substantially as proposed.
When an employee requests a
clearance in advance, the employees
who will be performing the actual work
would not necessarily have notice of
this request and would not be in
position to answer questions about the
clearance. Therefore, if someone other
than an employee at the worksite
requests a clearance and if that
clearance is in place before the
employee arrives at the site, then that
employee will need to transfer the
clearance, pursuant to final paragraph
(c)(9), to an on-site employee
responsible for the work (such as an
employee on the crew or a supervisor
for the crew).397 This transfer must
occur before the work begins so that the
system operator can inform the on-site
employees of any alterations in the
clearance. The Agency believes that the
employee holding the clearance must,
after the system operator deenergizes
the lines and equipment, serve as the
point of contact in case alterations in
the clearance, such as restrictions in the
length or extent of the outage, are
necessary.
Paragraph (c)(2) of the final rule
requires the employer to open all
disconnecting means, such as switches,
disconnectors, jumpers, and taps,
through which electrical energy could
flow to the section of line or equipment.
This provision also requires the
employer to render the disconnecting
means inoperable if the design of the
device permits. For example, the
employer could detach the removable
handle of a switch. The final rule also
requires that the disconnecting means
397 Although the language in paragraph (c) does
not state explicitly that the employee in charge
must be at the worksite, the employee in charge is
responsible, under paragraph (c)(10), for (1)
notifying each employee under his or her direction
of the pending release of the clearance, (2) ensuring
that all employees on the crew are clear of the lines
and equipment, (3) ensuring the removal of all
protective grounds installed by the crew, (4)
reporting this information to the system operator,
and (5) releasing the clearance. Only an employee
at the worksite can perform these functions.
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be tagged to indicate that employees are
at work.
This paragraph ensures the
disconnection of lines and equipment
from their sources of supply and
protects employees against the
accidental reclosing of the switches.
This rule requires the disconnection of
known sources of electric energy only.
Employers control hazards related to the
presence of unexpected energy sources
by testing for voltage and grounding the
circuit, as required by paragraphs (c)(6)
and (c)(7), respectively (see the
discussion of these provisions later in
this section of the preamble).
OSHA adopted paragraph (c)(2) of the
final rule from existing
§ 1910.269(m)(3)(ii). Existing Subpart V
has comparable requirements in
§ 1926.950(d)(1)(i), (d)(1)(ii)(a), and
(d)(1)(ii)(b). The existing provisions
require: (1) The employer to identify
and isolate the line or equipment from
sources of energy (paragraph (d)(1)(i)),
and (2) each designated employee in
charge to notify and assure the
employees on the crew that all
disconnecting means have been opened
and tagged (paragraphs (d)(1)(ii)(a) and
(d)(1)(ii)(b)). OSHA believes that the
language in the final rule accurately
reflects the steps taken by employers to
deenergize lines and equipment. OSHA
received no comments on this provision
and is adopting it substantially as
proposed.
Paragraph (c)(3) of the final rule
requires the tagging of automatically
and remotely controlled switches.
Employers also must render inoperable
an automatically or remotely controlled
switch if the design of the switch allows
for it to be made inoperable. This
provision, which OSHA adopted from
existing § 1910.269(m)(3)(iii), protects
employees from injuries resulting from
the automatic operation of such
switches. Existing Subpart V contains
an equivalent requirement in
§§ 1926.950(d)(1)(ii)(b) and (d)(1)(ii)(c).
OSHA received no comments on this
provision and is adopting it
substantially as proposed.
The final rule contains a new
exemption from the tagging
requirements of final paragraphs (c)(2)
and (c)(3) that was not in the proposal.
OSHA included this exemption in the
final rule as paragraph (c)(4).
Consolidated Edison Company of
New York and EEI noted that the
compliance directive for existing
§ 1910.269, CPL 02–01–038,
‘‘Enforcement of the Electric Power
Generation, Transmission, and
Distribution Standard’’ (June 18, 2003,
originally CPL 2–1.38D; hereafter, ‘‘CPL
02–01–038’’) addressed specific
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conditions under which OSHA
considered it a de minimis condition to
leave network protectors used to isolate
network distribution lines from voltage
untagged (Exs. 0157, 0227; Tr. 1111–
1118). The two organizations requested
that the Agency incorporate the
directive’s language on network
protectors into the final rule.
Consolidated Edison expressed this
view as follows:
Under normal conditions, switches at the
substation are used to deenergize the primary
conductors to the distribution transformers.
When the primary conductors become
deenergized, . . . network protectors operate
to disconnect the secondary side of the
transformers and to prevent back feed from
energizing the primary conductors. The
network protectors are automatic devices and
are not normally opened or closed manually.
OSHA inserted language into the
Compliance Directive and made not tagging
a network protector to its associated network
transformer for work on the primary feeder
. . . a ‘‘de minimis’’ violation if certain
conditions were met. . . We are requesting
that [an exception for network protectors be
included in the standard] and that the ‘‘de
minimis’’ violation be eliminated. We
recommend the following language be
included in the 269 standard:
‘‘Network feeders utilizing low voltage
network protectors, or similarly designed
devices, are considered isolated from all
network sources of supply when the
associated feeder is removed from service at
the source station and verified as being deenergized, and provided that the design of
the protectors prevent operation of the device
when the supply feeder is de-energized.’’ [Ex.
0157]
OSHA did not incorporate the
recommended exemption into the
proposal because the Agency believed
that the conditions permitted by the
directive were applicable to a single
company, Consolidated Edison. OSHA
continues to believe that the preferred
approach to protect employees is to tag
network protectors. However, the
Agency’s rationale for considering it a
de minimis condition not to tag network
protectors in certain circumstances
remains viable. The directive describes
the operation of network protectors, the
circumstances necessary for a de
minimis condition, and the Agency’s
rationale as follows:
Paragraph (m)(3)(ii) of [existing] § 1910.269
requires all switches, disconnectors, jumpers,
taps, and other means through which known
sources of electric energy may be supplied to
the particular lines and equipment to be
deenergized to be opened and tagged.
Paragraph (m)(3)(iii) requires automatically
and remotely controlled switches to be
tagged at the point of control.
An AC network system consists of feeders,
step-down transformers, automatic reversecurrent trip breakers called network
protectors, and the network grid of street
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mains. The network grid is made up of a
number of single conductor cables tied
together at street intersections to form a solid
grid over the area they serve. This grid is
typically energized at 120/208 volts from the
secondary windings of the distribution
transformers serving a particular area.
A network protector, placed between the
secondary side of the transformer and the
secondary mains, is provided for each
transformer. The primary windings of the
transformer are connected to a feeder cable
that is energized from a substation at voltages
ranging from 13 to 33 kilovolts. Each feeder
cable is connected to the substation through
an automatic circuit breaker. . .
Network protectors are placed between the
network transformer and the secondary
network to protect against reverse power flow
through the network transformer into the
supply feeders. Reverse power protection is
necessary because fault current would
continue to flow into a short circuit in a
network transformer or primary feeder.
Backfeed from the network grid would
continue to flow into the fault even after the
primary feeder circuit breaker trips. The
other primary feeders would continue to
supply power to their network transformers,
which are interconnected with the faulted
circuit through the network grid.
Under normal conditions, switches at the
substation are used to deenergize the primary
conductors to the distribution transformers.
When the primary conductors become
deenergized, the network protectors operate
to disconnect the secondary side of the
transformers and to prevent backfeed from
energizing the primary conductors. The
network protectors are automatic devices and
are not normally opened or closed manually.
Not tagging a network protector to its
associated network transformer for work on
the primary feeder is considered a de
minimis violation of § 1910.269(m)(3)(ii)
under the following conditions:
a. The line is deenergized as otherwise
required by paragraph (m)(3)(ii);
b. Any switches or disconnecting means
(other than network protectors) used to
deenergize the line are tagged as required by
paragraph (m)(3)(ii);
c. The line is tested to ensure that it is
deenergized as required by paragraph
(m)(3)(v);
d. Grounds are installed as required by
paragraph (m)(3)(vi);
e. The network protectors are maintained
so that they will immediately trip open if
closed when a primary conductor is
deenergized;
f. The network protector cannot be
manually placed in a closed position without
the use of tools, and any manual override
position must be blocked, locked, or
otherwise disabled; and
g. The employer has procedures for
manually overriding the network protector
that incorporates provisions for ensuring that
the primary conductors are energized before
the protector is placed in a closed position
and for determining if the line is deenergized
for the protection of employees working on
the line. [CPL 02–01–038; emphasis included
in original]
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the primary conductors (primary voltage
feeder), and the extent of the
deenergized area for lines connected to
the network protectors.
OSHA decided to include in the final
rule a provision that duplicates the
exempted conditions specified in the
directive. In issuing the directive, OSHA
determined that leaving network
protectors untagged under these
conditions was a de minimis condition,
or a condition having ‘‘no direct or
immediate relationship to safety or
health’’ (29 U.S.C. 658(a)). Moreover,
even if Consolidated Edison is the only
affected company, it does have a
considerable number of circuits and
network protectors covered by the
conditions listed in the directive: ‘‘At
Con Edison in any given one-year
period over 5,000 feeders involving
approximately 123,000 network
protectors are worked on using the
procedures described [in the directive]’’
(Ex. 0157). Therefore, the Agency
decided to exempt network protectors
from the requirements for tags in
paragraphs (c)(2) and (c)(3) when the
employer can demonstrate that the
following conditions are present:
1. Every network protector is
maintained so that it will immediately
trip open if closed when a primary
conductor is deenergized;
2. Employees cannot manually place
any network protector in a closed
position without the use of tools, and
any manual override position is
blocked, locked, or otherwise disabled;
and
3. The employer has procedures for
manually overriding any network
protector that incorporate provisions for
determining, before anyone places a
network protector in a closed position,
that: (a) The line connected to the
network protector is not deenergized for
the protection of any employee working
on the line and (b) (if the line connected
to the network protector is not
deenergized for the protection of any
employee working on the line) the
primary conductors for the network
protector are energized. (See Figure 12
for a depiction of network protectors,
the primary conductors (primary voltage
feeder), and the extent of the
deenergized area for lines connected to
the network protectors.)
These three conditions are identical to
the last three conditions listed in the
§ 1910.269 directive. OSHA is not
including the first four conditions listed
in the directive as provisions in the
exemption because other provisions in
the final rule already require these
conditions. Note that the exemption
applies only to the network protectors
themselves. As required by paragraphs
(c)(2) and (c)(3) in the final rule,
employers must still tag any switches or
disconnecting means, other than the
network protectors, used to deenergize
lines or equipment and any other
automatically and remotely controlled
switches that could cause the opened
disconnecting means to close.
OSHA stresses that it is including the
network protector exemption in the
final rule only for the reasons stated
here, that is, because OSHA already
concluded that leaving network
protectors untagged under the
conditions now required by the
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Figure 12 is a one-line diagram from the
directive showing network protectors,
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exemption is a de minimis condition.
OSHA does not agree with the other
reasons provided by Consolidated
Edison and EEI for incorporating the
exemption. For example, the Agency
does not agree that tagging network
protectors would be extremely difficult
or complex, as claimed by EEI and
Consolidated Edison (Exs. 0157, 0227).
The Agency also does not agree with EEI
and Consolidated Edison that backfeed
from the network grid prevented by
network protectors is an unexpected
source of electric energy. By design,
such backfeed is an expected source of
electric energy. If such backfeed were
not an expected source, the network
protector would not be necessary.
Contrary to the claims made by EEI and
Consolidated Edison, OSHA made no
contradictory statement in the preamble
to the 1994 rulemaking on existing
§ 1910.269 regarding the disconnection
of distribution transformers supplying
customer loads. In that preamble, OSHA
stated only that employers did not have
to disconnect transformers if doing so
would remove unknown sources of
electric energy only (59 FR 4392). OSHA
expressly required in the 1994
rulemaking (as in this rulemaking) that
employers had to disconnect expected
sources of electric energy (id.).
In addition, in adopting the networkprotector exemption, OSHA decided not
to use the language recommended by
Consolidated Edison and EEI because
their recommended language addresses
only the design of network protectors
and not the additional procedures
required to ensure worker safety when
employees perform work on network
protectors. OSHA previously concluded,
in issuing the directive, that these
additional procedures were necessary
steps in ensuring employee safety when
employers leave network protectors
untagged; the Agency reaffirms that
conclusion here.
In the notice extending the comment
period on the proposal and setting dates
for a public hearing, OSHA requested
comment on the issue of whether the
standard should include tagging
requirements for systems using
supervisory control and data acquisition
(SCADA) equipment (70 FR 59291).398
The Agency received only three
comments on this issue. One commenter
stated, ‘‘If OSHA adopts SCADA tagging
requirements, it should be as written in
the . . . NESC’’ (Ex. 0201). Two other
commenters recommended that OSHA
adopt the SCADA requirements in the
398 SCADA is a computer system for monitoring
and controlling equipment (in this case, electric
power transmission and distribution lines and
equipment).
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NESC (Exs. 0212, 0230). One of the
commenters, IBEW, voiced its support
as follows:
[The NESC discusses] specific tagging
activities utilizing Supervisory Control and
Data Acquisition (SCADA) equipment . . .
SCADA switching is common place in the
electric utility industry for both deenergizing
circuits and defeating automatic recloser
operation. Both of these actions have a direct
impact on employee safety and OSHA should
at a minimum reference this section of the
NESC [Ex. 0230]
Rule 442E of the 2002 NESC includes
the following provision: ‘‘When the
automatic reclosing feature of a
reclosing device is disabled during the
course of work on energized equipment
or circuits, a tag shall be placed at the
reclosing device location’’ (Ex. 0077;
emphasis added).399 The SCADA
provisions in that consensus standard
are in the form of an exception to this
tagging requirement (id.). Final
§ 1926.961 does not contain a similar
requirement for tagging reclosing
devices, as § 1926.961 applies to
deenergizing lines and equipment, and
not to work on energized lines and
equipment. However, final Subpart V
provides requirements for disabling
reclosing in paragraphs (b)(3) and (c)(4)
of § 1926.964. In addition, employers
may need to disable automatic circuit
reclosing as one measure in ensuring
that the maximum transient overvoltage
does not exceed a specific value, as
required by the minimum approachdistance provisions of § 1926.960(c)(1)
and Table V–2. To disable automatic
reclosing devices, the employer will
need to adopt measures that prevent
reenabling the automatic feature of these
devices in addition to turning the
feature off. When the employer uses
SCADA on a reclosing device, the
employer may follow the SCADA
provisions in the NESC to ensure that
the reclosing feature remains disabled.
However, the Agency believes that there
are other methods, such as tagging those
controls, that employers can use for the
same purpose. Therefore, OSHA is not
adopting the SCADA rules from the
2002 NESC.
Paragraph (c)(5) of the final rule,
which OSHA is adopting without
change from proposed paragraph (c)(4),
requires that tags attached to
disconnecting means prohibit operation
of the disconnecting means and state
that employees are at work. OSHA
adopted this requirement from existing
§ 1910.269(m)(3)(iv). Existing
§ 1926.950(d)(1)(ii)(b) specifies that tags
indicate that employees are working;
399 The relevant provisions in the 2012 edition of
the NESC are identical.
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however, it does not require that the
tags prohibit operation of the
disconnecting means. The Agency
believes that it is essential for the tags
to contain this prohibition so that the
meaning of the tag is clear.
Proposed paragraph (c)(5) would have
required employers to test the lines or
equipment. This test would ensure that
the lines or equipment are deenergized
and prevent accidents resulting from
someone’s opening the wrong
disconnect. It also would protect
employees from hazards associated with
unknown sources of electric energy.
OSHA based proposed paragraph
(c)(5) on existing § 1910.269(m)(3)(v).
Existing § 1926.950(d)(1)(iii) requires
the employer to perform a test or a
visual inspection to ensure that the lines
or equipment are deenergized.
Employers cannot determine that a line
or equipment is deenergized by visual
inspections alone because voltage
backfeed, induced current, and leakage
current can energize electric lines and
equipment without the employee
‘‘seeing’’ it (Ex. 0041). Additionally,
OSHA determined in the 1994
§ 1910.269 rulemaking that visual
inspection instead of testing was not
sufficient for this purpose because of
evidence about lack of testing causing
accidents (59 FR 4393; 269-Exs. 3–107,
9–2, 12–12). Therefore, OSHA proposed
to require a test, rather than a visual
inspection, to determine whether the
lines or equipment are energized. OSHA
adopts that requirement in the final rule
as final paragraph (c)(6).
In the proposed rule, OSHA did not
specify the type of test; however, the
preamble to the proposal stated that the
Agency expects employers to use testing
procedures that will indicate reliably
whether the part in question is
energized (70 FR 34872). OSHA stated
in the preamble to the proposal that
using a voltage detector on the part
would be acceptable for this purpose
(id.). OSHA requested comments on
when and if methods such as ‘‘fuzzing’’
a line are acceptable. The preamble to
the proposal explained that ‘‘fuzzing,’’
or ‘‘buzzing,’’ a line involves using a
live-line tool to hold a wrench or similar
tool near a line and listening for the
buzzing sound emitted as the tool
approaches a circuit part energized at a
high voltage (id.). OSHA requested
comments on this issue because two
OSHA letters of interpretation, which
addressed a similar requirement in
existing § 1910.269(n)(5), recognized the
fuzzing or buzzing method of checking
lines for voltage. (See the August 23,
1995, letter to Mr. Enoch F. Nicewarner
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and the October 18, 1995, letter to Mr.
Lonnie Bell.400)
OSHA decided that fuzzing, or
buzzing, will not be an acceptable
testing method under the final rule. The
preamble to the proposal noted that this
method has obvious disadvantages
when ambient noise levels are excessive
and is only reliable above certain
voltage levels (70 FR 34872; see also
269-Ex. 8–5). Moreover, rulemaking
participants universally opposed
recognizing the fuzzing method of
checking lines for voltage. (See, for
example, Exs. 0155, 0162, 0175, 0213,
0220, 0227, 0230; Tr. 882–884, 1238.)
Several rulemaking participants
reported incidents involving failure to
detect voltage using this method (Exs.
0213, 0220; Tr. 947–948). Some
commenters recommended requiring
devices specifically designed as voltage
detectors (Exs. 0186, 0213, 0230; Tr.
1238).
To implement its decision, OSHA
modified the language of the
requirement proposed in paragraph
(c)(5) so that employers must perform
the test ‘‘with a device designed to
detect voltage.’’ Such devices include
voltage detectors meeting ASTM F1796–
09 Standard Specification for High
Voltage Detectors—Part 1 Capacitive
Type to be Used for Voltages Exceeding
600 Volts AC (Ex. 0480).401 OSHA is
adopting this requirement in paragraph
(c)(6) in the final rule. The final rule
also replaces the proposed term
‘‘employee in charge of the work’’ with
‘‘employee in charge’’ for consistency
with the rest of final paragraph (c). The
designated employee in charge of the
clearance need not be a supervisor or be
responsible for the work. The employee
in charge need only be responsible for
the clearance.
Final paragraph (c)(7), which OSHA is
adopting without substantive change
from proposed paragraph (c)(6), requires
the installation of any protective
grounds required by § 1926.962.
Installation of protective grounds must
occur after employees deenergize and
test the lines or equipment in
accordance with the previous
400 The Nicewarner letter is available at https://
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=21897. The Bell letter is available at https://
www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=21981. (After the effective date of the final rule,
the Nicewarner letter will not be available on the
Internet, and OSHA will edit the Bell letter to
remove the response to the question on fuzzing.)
401 ASTM F1796–09 is an updated version of
ASTM F1796–97 (2002), which IBEW cited in Ex.
0480. OSHA reviewed both documents and
determined that devices meeting either ASTM
standard are acceptable for use in meeting
paragraph (c)(6) of the final rule.
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provisions; at this point, it is safe to
install a protective ground. OSHA based
this requirement on existing
§ 1910.269(m)(3)(vi). Paragraph
(d)(1)(iv) of existing § 1926.950 contains
an equivalent requirement.
Mr. Brian Erga with ESCI
recommended that OSHA reword this
provision to refer to ‘‘temporary
protective grounding equipment’’ rather
than ‘‘protective grounds’’ (Ex. 0155).
He noted that his recommendation is
consistent with the terminology used in
ASTM F855, Standard Specifications
for Temporary Protective Grounds to Be
Used on De-energized Electric Power
Lines and Equipment. He made the
same recommendation with respect to
other provisions of the proposal, such as
proposed § 1926.962(c).
OSHA decided not to use the term
recommended by Mr. Erga. ASTM
F855–04 covers ‘‘the equipment making
up the temporary grounding system
used on de-energized electric power
lines, electric supply stations, and
equipment’’ (Ex. 0054).402 The term
‘‘protective grounds,’’ as used in final
Subpart V and § 1910.269, encompasses
more than just the equipment covered
by the ASTM standard. For instance,
employers can use permanent (that is,
fixed) grounding equipment as part of a
protective grounding system. Moreover,
the protective grounding system also
includes the ‘‘ground’’ itself, that is, the
device to which employees attach the
grounding equipment to bring
deenergized parts to ground potential.
Therefore, OSHA is adopting the
language in the proposal.
After an employer follows the seven
previous provisions of final paragraph
(c), final paragraph (c)(8) permits the
lines or equipment to be treated as
deenergized. OSHA based this
provision, which OSHA is adopting
without substantive change from
proposed paragraph (c)(7) and which
has no counterpart in existing Subpart
V, on existing § 1910.269(m)(3)(vii).403
Mr. Erga also commented on this
provision in the proposed rule,
recommending that the standard use the
term ‘‘deenergized and grounded’’
402 The most recent edition of that consensus
standard, ASTM F855–09, uses identical language
to describe its scope.
403 As noted earlier in this preamble, under the
summary and explanation for final § 1926.960(b)(2),
existing § 1926.950(b)(2) requires electric
equipment and lines to be considered as energized
until determined to be deenergized by tests or other
appropriate means. The existing rule is insufficient
to protect employees because employers cannot rely
on a simple test for a deenergized condition to
ensure that lines and equipment remain
deenergized. OSHA concludes that final § 1926.961
contains the appropriate procedures for treating
lines and equipment as deenergized.
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20509
rather than just ‘‘deenergized’’ (Ex.
0155). He maintained that ‘‘line[s] and
equipment [are] not safe to work unless
[they have] been de-energized and
grounded’’ (id.).
OSHA decided not to adopt Mr. Erga’s
recommendation. The final rule, as with
existing § 1910.269, does not always
require grounding of deenergized
equipment. Final paragraph (b) of
§ 1926.962 permits deenergized lines
and equipment to remain ungrounded
under limited circumstances. OSHA
believes that it is safe to work on
deenergized lines and equipment under
these limited circumstances, and there
is no evidence in this rulemaking record
that indicates that it would not be
reasonably safe to do so. Therefore,
OSHA is adopting the language of this
provision as proposed.
In some cases, as when an employee
in charge has to leave the job because
of illness, it may be necessary to transfer
a clearance. Under such conditions,
final paragraph (c)(9), which OSHA is
adopting from proposed paragraph
(c)(8), requires the employee in charge
to inform the system operator and the
employees in the crew of the transfer. If
the employee holding the clearance
must leave the worksite due to illness or
other emergency, the employee’s
supervisor could inform the system
operator and crew members of the
transfer in clearance. This requirement,
which OSHA based on existing
§ 1910.269(m)(3)(ix), has no counterpart
in existing Subpart V.
The Agency received no comments on
this provision in the proposal. However,
neither the existing standard at
§ 1910.269(m)(3)(ix) nor the proposal
addresses who notifies crew members of
the transfer in clearance. Because the
employee in charge of the clearance is
responsible for the clearance and
communications regarding it, the
notification must come from that
individual. Therefore, OSHA has
revised the language of paragraph (c)(9)
in the final rule to clarify that ‘‘the
employee in charge (or the employee’s
supervisor if the employee in charge
must leave the worksite due to illness or
other emergency) shall inform . . .
employees in the crew ’’ of the transfer.
After transfer of the clearance, the
new employee in charge is responsible
for the clearance. To avoid confusion
that could endanger the entire crew,
employers must ensure that only one
employee at a time be responsible for
any clearance.
Once the crew completes its work, the
employee in charge must release the
clearance before the system operator can
reenergize the lines or equipment.
Paragraph (c)(10) covers this procedure.
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To ensure that it is safe to release the
clearance, the employee in charge must:
(1) Notify workers in the crew 404 of the
release, (2) ensure that they are clear of
the lines and equipment, (3) ensure the
removal of all protective grounds, and
(4) notify the system operator of the
release of the clearance. OSHA based
this provision on existing
§ 1910.269(m)(3)(x). Paragraph
(d)(1)(vii) of existing § 1926.950
contains an equivalent requirement.
OSHA received no comments on this
provision, proposed as paragraph (c)(9),
and is adopting it substantially as
proposed. Paragraph (c)(7) requires the
employer to ensure the installation of
protective grounds for the crew, but
does not require the crew to install
them. To account for the possibility that
the crew does not install the grounds
protecting them, paragraph (c)(10)(iii)
requires the employee in charge to
ensure the removal of ‘‘protective
grounds protecting employees under
[the] clearance’’ rather than ‘‘protective
grounds installed by the crew.’’
Final paragraph (c)(11), which OSHA
is adopting without substantive change
from proposed paragraph (c)(10),
requires the individual who is releasing
the clearance to be the one who
requested it, unless the employer
transfers responsibility under final
paragraph (c)(9). Final paragraph (c)(11)
ensures that the employee in charge of
the clearance authorizes release of the
clearance. OSHA based this paragraph,
which has no counterpart in existing
Subpart V, on existing
§ 1910.269(m)(3)(xi). The Agency
received no comments on this
provision.
Paragraph (c)(12), proposed as
paragraph (c)(11), prohibits the removal
of a tag without release of its associated
clearance. Because the persons who
place and remove the tags may not be
the same person, the standard prohibits
removing a tag unless the employee in
404 The employees in the crew are working under
the clearance assigned to the employee in charge of
the clearance. The proposed rule required
notification of ‘‘each employee under his or her
direction.’’ The final rule, in paragraph (c)(10)(i),
uses the phrase ‘‘under that clearance’’ instead of
‘‘under his or her direction’’ to make it clear that
the employee in charge is responsible for the
clearance and, as noted earlier in this section of the
preamble, need not be a foreman or supervisor. In
addition, the final rule uses the term ‘‘employees
under that clearance’’ in place of the proposed
terms ‘‘employees in the crew’’ and ‘‘the crew’’ in
paragraphs (c)(10)(ii) and (c)(10)(iii), respectively.
This revision makes it clear that, in cases in which
a single employee is in charge of the clearance for
multiple crews under paragraph (b)(4)(i), the
employee in charge must ensure that employees in
all crews under his or her clearance are clear of
lines and equipment and that grounds protecting
employees in all crews under his or her clearance
are removed.
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charge of the associated clearance first
releases it. OSHA based this provision,
which has no counterpart in existing
Subpart V, on existing
§ 1910.269(m)(3)(xii). OSHA is adopting
paragraph (c)(12) with one clarification
from proposed paragraph (c)(11). Final
paragraph (c)(12) clarifies that the
release of the clearance must comply
with final paragraph (c)(11), in addition
to final paragraph (c)(10) (which
corresponds to proposed paragraph
(c)(9), the only provision referenced in
proposed paragraph (c)(11)). As noted in
the preceding paragraph of this
preamble, paragraph (c)(11) of the final
rule requires the individual who is
releasing the clearance to be the one
who requested it, unless the employer
transfers responsibility. This provision
applies regardless of whether final
paragraph (c)(12) references it, and the
final rule makes its application clear.
NIOSH recommended that the person
removing the tag ‘‘be the person who
placed the tag on the line or the
supervisor, unless they have been
replaced due to shift change’’ (Ex. 0130).
NIOSH recommended that, if a shift
change occurred, the employer brief the
replacement workers on their
responsibilities (id.).
OSHA agrees with NIOSH that
employees placing and removing tags
need appropriate training. In this regard,
§ 1926.950(b)(1) requires that each
employee receive training in, and be
familiar with, the safety-related work
practices, safety procedures, and other
safety requirements in Subpart V that
pertain to his or her job assignments.
However, OSHA does not believe that
the employee who removes a tag under
paragraph (c)(12) needs to be the same
one who placed it. Because tags are
often remote from the work location, the
employee in charge of the clearance
does not typically place or remove
them. The key to employee safety in
such cases is that no one may remove
a tag until the employee in charge of the
associated clearance releases that
clearance. Accordingly, the key
employee in this situation is the
employee in charge of the clearance
(that is, the employee who requested the
clearance or the employee to whom the
employer has transferred responsibility
under final paragraph (c)(9)). Therefore,
OSHA is not adopting NIOSH’s
recommendation.
According to final paragraph (c)(13),
the employer shall ensure that no one
initiates action to reenergize the lines or
equipment at a point of disconnection
until all protective grounds have been
removed, all crews working on the lines
or equipment release their clearances,
all employees are clear of the lines and
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equipment, and all protective tags are
removed from that point of
disconnection. This provision protects
employees from possible reenergization
of the line or equipment while
employees are still at work. This
provision does not require the removal
of all tags from all disconnecting means
before any of them may be reclosed.
Instead, it requires that all tags for any
particular switch be removed before that
switch is closed. It is important in a
tagging system not to return any energy
isolating device to a position that could
allow energy flow if there are any tags
on the energy isolating device that are
protecting employees. For example,
after the employee in charge releases the
clearance for a 5-mile section of line
that the employer deenergized by
opening switches at both ends of the
line, the employer can close any one
switch only after all the tags are
removed from that switch. OSHA
received no comments on this provision
(proposed as paragraph (c)(12)) and is
adopting it substantially as proposed.
Final paragraph (c)(13), which has no
counterpart in Subpart V, has been
taken from existing
§ 1910.269(m)(3)(xiii).
13. Section 1926.962, Grounding for the
Protection of Employees
Sometimes, deenergized lines and
equipment become energized. Such
energization can happen in several
ways, for example, by contact with
another energized circuit, voltage
backfeed from a customer’s cogeneration
installation, lightning contact, or failure
of the clearance system outlined in final
§ 1926.961.
Electric utilities normally install
transmission and distribution lines and
equipment outdoors, where the weather
and actions taken by members of the
general public can damage the lines and
equipment. Electric utilities install
many utility poles alongside roadways
where motor vehicles can strike the
poles. Falling trees damage distribution
lines, and the public may use
transmission-line insulators for target
practice. Additionally, customers fed by
a utility company’s distribution line
may have cogeneration or backup
generation capability, sometimes
without the utility company’s
knowledge. All of these factors can
reenergize a deenergized transmission
or distribution line or equipment. When
energized lines are knocked down, they
can fall onto deenergized lines. A
backup generator or a cogenerator can
cause voltage backfeed on a deenergized
power line. Lastly, lightning, even miles
from the worksite, can reenergize a line.
All of these situations pose hazards to
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employees working on deenergized
transmission and distribution lines and
equipment. These circumstances
factored into 14 of the accidents
described in 269-Exhibit 9–2, as noted
in the preamble to the 1994 final rule
adopting § 1910.269 (59 FR 4394).
Grounding the lines and equipment
protects employees from injury should
such energizing occur. Grounding also
protects against induced current and
static charges on a line.405 (These
induced and static voltages can be high
enough to endanger employees, either
directly from electric shock or indirectly
from involuntary reaction (Exs. 0041,
0046.)
Grounding, as a temporary protective
measure, involves connecting the
deenergized lines and equipment to
earth through conductors. As long as the
conductors remain deenergized, this
action maintains the lines and
equipment at the same potential as the
earth. However, if a source impresses
voltage on a line, the voltage on the
grounded line rises to a value
dependent upon the impressed voltage,
the impedance between its source and
the grounding point, and the impedance
of the grounding conductor.
Employers use various techniques to
limit the voltage across an employee
working on a grounded line should the
line become energized. Bonding is one
of these techniques; it involves bonding
conductive objects within the reach of
the employee to establish an
equipotential work area for the
employee. Bonding limits voltage
differences within this area of equal
potential to a safe value.
OSHA took the requirements
proposed in § 1926.962 from existing
§ 1910.269(n). Existing § 1926.954
contains provisions related to grounding
for the protection of employees. In
developing the proposal for this
rulemaking, OSHA reviewed existing
405 Induced current can flow in a deenergized
conductor when a nearby conductor is carrying
alternating current. The varying electromagnetic
field that surrounds the current-carrying conductor
causes electrons to flow in any nearby electrical
path, or loop, formed by a nearby deenergized
conductor. The amount of current in the loop
increases with an increase in the length of the loop
that intersects the electromagnetic field; that is, the
current increases as the length of the deenergized
conductor running in parallel with a currentcarrying conductor increases.
Induced static electric charge can develop on a
conductive object in several ways. The capacitive
coupling that occurs between an energized
conductor and a nearby deenergized conductive
object can induce a voltage on the conductive
object. Similarly, the same environmental
conditions that can cause an electric charge to build
in clouds can cause a buildup of charge on a
deenergized conductor. A static discharge in the
form of lightning can deposit an electric charge
directly on the conductive object.
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§ 1926.954 and found that it is not as
protective as existing § 1910.269(n) and
also contains redundant and
unnecessary requirements. For example,
as noted under the summary and
explanation of § 1926.960(b)(2) of this
final rule, existing § 1926.950(b)(2)
requires ‘‘[e]lectric equipment and lines
[to] be considered energized until
determined to be deenergized by tests or
other appropriate methods or means.’’
Existing § 1926.954(a) similarly requires
‘‘[a]ll conductors and equipment [to] be
treated as energized until tested or
otherwise determined to be deenergized
or until grounded.’’ These provisions do
not adequately protect employees from
inadvertently reenergized lines and
equipment, however. As noted in the
earlier discussion, electric power
transmission and distribution lines and
equipment can become reenergized even
after an employer deenergizes them.
Therefore, OSHA concluded in the
§ 1910.269 rulemaking that grounding
deenergized lines and equipment is
essential, except under limited
circumstances (59 FR 4394–4395). The
Agency is adopting that approach here.
In developing § 1926.962 of the final
rule, OSHA eliminated redundant
requirements from existing § 1926.954,
consolidated related requirements from
that section, and strengthened the
current Subpart V requirements to
protect employees better.
Section 1926.962 of the final rule
addresses protective grounding and
bonding.406 Paragraph (a) provides that
all of § 1926.962 applies to the
grounding of transmission and
distribution lines and equipment for the
purpose of protecting employees.
Paragraph (a) also provides that
paragraph (d) in final § 1926.962
additionally applies to the protective
grounding of other equipment, such as
aerial lift trucks, as required elsewhere
in Subpart V. Under normal conditions,
such mechanical equipment would not
be connected to a source of electric
energy. However, to protect employees
in case of accidental contact of the
equipment with live parts, OSHA
requires protective grounding elsewhere
in the standard (in § 1926.964(c)(11), for
example); to ensure the adequacy of this
grounding, paragraph (d) of final
§ 1926.962 addresses the ampacity and
impedance of protective grounding
406 As used throughout the rest of this discussion
and within final § 1926.962, the term ‘‘grounding’’
includes bonding. Technically, grounding refers to
the connection of a conductive part to ground,
whereas bonding refers to connecting conductive
parts to each other. However, for convenience,
OSHA is using the term ‘‘grounding’’ to refer to
both techniques of minimizing voltages to which an
employee will be exposed.
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equipment. A note following paragraph
(a) indicates that § 1926.962 covers
grounding of transmission and
distribution lines and equipment when
this subpart requires protective
grounding and whenever the employer
chooses to ground such lines and
equipment for the protection of
employees. Although the Agency did
not propose the note, OSHA included
the note in the final rule to clarify that
§ 1926.962 applies both when Subpart V
requires grounding of transmission and
distribution lines and equipment 407 and
when the employer grounds such lines
and equipment for the protection of
employees even though not required to
do so.
Mr. James Junga with Local 223 of the
Utility Workers Union of America
suggested that any requirement in the
rule ‘‘that an aerial lift truck should be
grounded should be worded exactly that
way, not implied’’ (Ex. 0197). He stated
that this language would eliminate any
confusion between a worker and his or
her supervisor regarding this issue (id.).
The Agency notes that § 1926.962 in
the final rule does not contain
requirements for grounding aerial lifts
or other types of mechanical equipment.
Final §§ 1926.959(d)(3)(iii) and
1926.964(c)(11) contain requirements to
ground this equipment. These
provisions, which do permit alternatives
to grounding mechanical equipment,
specify precisely when employers must
ensure proper grounding of this
equipment.
TVA recommended that § 1926.962
also apply to medium-voltage
installations in generating plants,
explaining:
The ‘‘application’’ sections of 1910.269(n)
and 1926.961 are limited to the grounding of
transmission and distribution lines and
equipment for the purpose of protecting
employees. Both 1910.269 and Subpart V
have no requirements on grounding of
generating plant conductors and equipment
for the protection of employees. We believe
this exposes employees to shock and
electrocution hazards in the workplace.
These conductors may become energized by
dangerous induced voltage and failure of the
clearance system. For circuits operating at
480 V and below, we recommend grounding
for the protection of employees from the
hazard of induced voltage because the
ampacity of the grounding jumper necessary
to conduct the current for the time to clear
the fault would make the jumper [too] large
to install in many cases. It is recommended
that the final rule incorporate requirements
for grounding medium voltage (1 kV to 23
kV) conductors and equipment in generating
plants. [Ex. 0213]
407 For example, final Subpart V requires the
employer to ground transmission and distribution
lines and equipment in §§ 1926.962(b) and
1926.964(b)(4).
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Subpart V does not apply to work on
generation installations. Therefore, it
would be inappropriate to include
grounding requirements for generating
plants in Subpart V. Although final
§ 1910.269 applies to work in generation
plants, the grounding requirements in
§ 1910.269(n) do not apply to electric
power generation circuits. Existing
§ 1910.269(n)(1) provides that
§ 1910.269(n) applies to ‘‘the grounding
of transmission and distribution lines
and equipment for the purpose of
protecting employees.’’ Existing
§ 1910.269(n)(2) requires such lines and
equipment to be grounded under certain
conditions. The remaining requirements
in existing § 1910.269(n) apply to
grounding of transmission and
distribution lines and equipment
without regard to whether § 1910.269
requires them to be grounded if the
grounding is ‘‘for the purpose of
protecting employees.’’
To respond to TVA’s comment, OSHA
examined two issues: (1) Whether final
§ 1910.269(n)(2) should require
grounding of electric power generation
circuits, and (2) whether the other
requirements in final § 1910.269(n)
should apply to the grounding of
generation circuits whenever an
employer grounds them to protect
employees (that is, even when the
standard does not require such
grounding). With respect to the first
issue, OSHA does not believe that it is
always necessary to ground electric
power generation circuits. These
circuits are similar in most respects to
electric utilization circuits (circuits used
to supply equipment that uses electric
energy for lighting, heating, or other
purposes) covered by Subpart S;
Subpart S, which generally applies to
utilization circuits in generation plants,
does not require grounding of
deenergized circuits. Subpart S rather
than § 1910.269 covers many of the
circuits in generation plants.408 The
voltages on generation circuits are
typically lower than distribution and
transmission voltages. In addition, the
hazards of induced voltage, and voltages
impressed on the circuits from lightning
or contact with other energized lines,
noted earlier as being common to
transmission and distribution lines, are
rarely, if ever, present on generation
circuits. Therefore, OSHA concludes
that it is unnecessary to require
grounding of electric power generation
408 The safety-related work practices required by
§§ 1910.331 through 1910.335 in Subpart S apply to
utilization circuits in electric power generation
plants that ‘‘are not an integral part of a generating
installation.’’ (See Note 1 to § 1910.331(c)(1).)
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lines and equipment in final
§ 1910.269(n)(2).
Note, however, that electric power
generation plants typically have the
electrical output of the generators
feeding a substation. The generating
plant substation, in turn, steps up the
voltage and supplies a transmission
line. Consequently, any lines and
equipment in a substation at a
generation plant connected to a
transmission line are subject to the same
induced and impressed voltage hazards
as the transmission line. OSHA expects
employers to treat lines and equipment
connected to a transmission line as
transmission lines and equipment for
purposes of final §§ 1926.962 and
1910.269(n).409 This requirement will
protect employees from the hazards of
induced and impressed voltage that may
be present at electric generation plants.
With respect to the second issue,
OSHA agrees with TVA that grounding
of electric power generation circuits
should comply with the grounding
requirements in final § 1910.269(n)
other than paragraph (n)(2). These
requirements serve two functions. First
they protect employees working on
grounded circuits from electric shock
should the circuits become energized.
Second, they protect employees from
hazards related to the installation and
removal of protective grounds and to the
ability of the ground to carry current.
For example, final paragraphs (n)(6)(i)
and (n)(6)(ii) ensure that employees are
not injured if the protective grounding
equipment is installed on or removed
from an energized circuit. Also,
paragraph (n)(4) ensures that the
protective grounding equipment can
safely carry the current that would flow
if the circuit becomes energized.
Applying these provisions to electric
power generation circuits will protect
employees from these hazards.
Therefore, OSHA decided to apply the
requirements of final § 1910.269(n),
other than paragraph (n)(2), to electric
generation lines and equipment.
Paragraph (b) of final § 1926.962 sets
the conditions under which employers
must ensure that lines and equipment
are grounded as a prerequisite to
409 The existing directive for § 1910.269, CPL 02–
01–038, generally permits employers to designate
where in a generation plant substation the
generation installation ends and the transmission
installation begins for the purpose of choosing to
follow § 1910.269(d) or (m) in deenergizing that
portion of the substation. Employers must
deenergize circuits on the generation side of the
demarcation point in accordance with § 1910.269(d)
and the remaining circuits in the substation in
accordance with § 1910.269(m). However,
irrespective of any such demarcation, § 1910.269(n)
always applies to any lines or equipment still
connected to the transmission circuit after the
employer deenergizes the circuit.
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employees’ working the lines or
equipment as deenergized.410 Generally,
for lines or equipment to be treated as
deenergized, employers must deenergize
the lines and equipment as specified
under § 1926.961 and then ground them
as well. An employer may omit grounds
on lines and equipment by
demonstrating that either installation of
a ground is impracticable (such as
during the initial stages of work on
underground cables, when the
conductor is not bare for grounding) or
the conditions resulting from the
installation of a ground would present
greater hazards than work without
grounds. OSHA expects that conditions
warranting the absence of protective
grounds will be rare.
When paragraph (b) does not require
grounds, but the lines and equipment
are to be treated as deenergized, the
employer must meet certain conditions
and ensure that employees use
additional precautions. The employer
must still deenergize the lines and
equipment according to the procedures
required by final § 1926.961 (per final
paragraph (b)(1)). Also, there must be no
possibility of contact with another
energized source (per final paragraph
(b)(2)) and no hazard of induced voltage
410 As previously noted, existing § 1926.954(a)
requires conductors and equipment to be
considered as energized until determined to be
deenergized or until grounded. Paragraph (c) of
existing § 1926.954 requires bare communication
conductors on poles or structures to be treated as
energized unless protected by insulating materials.
Paragraph (b)(2) of final § 1926.960 covers the
hazard addressed by these existing requirements, as
discussed earlier in this preamble.
Existing § 1926.954(b) addresses when to ground
new lines and equipment. When an employee
installs equipment, it poses the same hazard to the
employee as any other conductive object
manipulated near exposed energized parts.
Requirements contained in final § 1926.960(c) and
(d) adequately address this hazard. The installation
of lines, however, poses additional hazards. First,
the lines may be subject to hazardous induced
voltage. Second, because of their length, new
overhead lines are much more likely than other new
equipment to contact existing energized lines. This
contact can happen, for example, through failure of
the stringing and tensioning equipment used to
install the new lines or through failure of the
existing lines or support structures. Final
§ 1926.964(b) addresses these hazards by
specifically covering the installation and removal of
overhead lines. Lastly, new underground lines,
which are run as insulated cable, do not pose these
electrical hazards.
For these reasons, OSHA indicated in the
preamble to the proposal that the Agency would not
include the provisions of existing § 1926.954(b) in
the final rule (70 FR 34873). However, OSHA
requested comment on whether the proposal
adequately protected employees from hazards
associated with the installation of new lines and
equipment. Only one commenter supported
including the existing requirements in the final
rule, but that commenter did not provide any
rationale for its position (Ex. 0175). Therefore,
OSHA is not including the provisions of existing
§ 1926.954(b) in the final rule.
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present (per final paragraph (b)(3)).
Since these precautions and conditions
do not protect against the possible
reenergizing of the lines or equipment
under all conditions, the standard
requires employers to ground lines and
equipment in all but extremely limited
circumstances.
Paragraph (f) of existing § 1926.954
allows employers to omit grounds
without the additional restrictions
specified in final § 1926.962(b)(1)
through (b)(3). However, the existing
standard requires the lines or equipment
to be treated as energized in such cases.
While the final rule does not
specifically permit omitting grounds for
conductors that are treated as energized,
it does not require grounding unless the
equipment is to be considered as
deenergized. (See also the discussion of
final § 1926.960(b)(2), earlier in this
section of the preamble.)
Ms. Salud Layton with the Virginia,
Maryland & Delaware Association of
Electric Cooperatives opposed requiring
the grounding of lines operating at 600
volts and less:
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We do not agree with [the requirement to
ground lines operating at 600 volts or less]
and do not see how this is physically
possible in most cases. We typically open,
isolate, [tagout], and test 600 volt lines
deenergized prior to performing work. We do
not see the need for protective grounding in
order to provide safety to employees on these
circuits. Further, operational methods do not
exist to ground 600 volt URD (underground
residential distribution) or insulated
overhead circuits.
Commercial electricians commonly work
on 600 volt or less lines and there is no
industry standard from electricians or
utilities to ever ground such lines. The
industry standard is to isolate, test, and tag.
This should be sufficient for personnel
safety. It should be noted that most 600 volt
or less equipment has no provisions or space
for attaching protective grounds. [Ex. 0175]
OSHA believes that the operating
voltage on a distribution line is
immaterial. As explained earlier, these
lines can not only become energized by
a failure of the clearance system, but
also by a number of external factors that
the deenergizing procedures required by
final § 1926.961 do not control. These
factors include lightning, voltage
backfeed, and contact with other
energized lines. Commercial electricians
working on systems operating at 600
volts or less do not face these same
hazards unless they are working on a
distribution line; in such cases,
§ 1910.269 or Subpart V, which require
grounding the lines and equipment,
would cover the electricians. Thus,
OSHA concludes that, regardless of
voltage, it is necessary to ground
transmission and distribution lines and
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equipment that are to be treated as
deenergized, except when those external
hazards are not present.
Ms. Layton did not convince the
Agency that it is impossible to ground
lines operating at 600 volts or less. Ms.
Layton did not state why it is not
possible to ground these lines.
Protective grounding equipment is
available in sizes down to No. 2 AWG,
and this size should be suitable for
typical line conductor sizes at the 600volt class (269 Ex. 8–5; Ex. 0054).
Moreover, even if grounding were not
possible, it would be possible, and
acceptable under the final rule, to work
the lines as though energized.
Mr. Wilson Yancey with Quanta
Services recommended that OSHA
remove the exceptions for installing
grounds (Exs. 0169, 0234). He
commented that the exceptions are
subject to possible abuse by workers,
explaining, ‘‘Since it is easier not to
ground, crews might attempt to claim
that the specified criteria for not
grounding applies in their situation’’
(Ex. 0234). He suggested that employees
should always work lines and
equipment as though energized if
grounds cannot be provided (id.).
As noted earlier, OSHA believes that
the conditions in which the final rule
will not require grounding are extremely
rare. OSHA also believes that the
restrictions imposed by final
§ 1926.962(b) reduce the risk of electric
shock to employees to an acceptable
level. The alternative suggested by Mr.
Yancey seems compelling; however, it
relies on the assumption that working
lines and equipment energized is as safe
as, or safer than, working them
deenergized without grounds in the
limited conditions permitted under this
final rule. OSHA concludes that when
the risk of electric shock is low, as it is
under conditions that satisfy final
§ 1926.962(b)(1) through (b)(3), working
the lines and equipment energized
poses more risk than working them
deenergized without grounds. The
choice suggested by Mr. Yancey would
provide an incentive to work with the
lines and equipment energized (rather
than deenergized, but treated as
energized), which the Agency believes
is less safe. Therefore, OSHA is
adopting paragraph (b) without
substantive change from the proposal.
Paragraph (f) of existing § 1926.954
addresses where employers must place
grounds. The existing standard requires
employers to place grounds between the
work location and all sources of energy
and as close as practicable to the work
location. Alternatively, employers can
place grounds at the work location. If
employees are to perform work at more
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than one location in a line section, the
existing standard requires them to
ground and short circuit the line section
at one location and to ground the
conductor they are working on at each
work location. Although these
requirements are designed to protect
employees in case the line on which
they are working becomes reenergized,
OSHA indicated in the preamble to the
proposal that it did not believe that
these existing provisions ensure the use
of grounding practices and equipment
that are adequate to provide this
protection (70 FR 34874).
OSHA proposed requirements similar
to the requirements in existing
§ 1926.954(f) when it initially proposed
§ 1910.269(n). In developing final
§ 1910.269(n), OSHA reviewed the
accidents in 269-Ex. 9–2 and 269-Ex. 9–
2A for situations involving improper
protective grounding. There were nine
accidents in these two exhibits related
to protective grounding. In three cases,
inadequately protective grounds, which
did not protect the employee against
hazardous differences in potential, were
present. Because grounding is a backup
measure that provides protection only
when all other safety-related work
practices fail, OSHA concluded that this
incidence of faulty grounding was
significant.
In promulgating § 1910.269 in 1994,
OSHA concluded that grounding
practices that do not provide an
equipotential zone (which safeguards an
employee from voltage differences) do
not provide complete protection (59 FR
4395–4396). In case the line becomes
energized inadvertently, the voltages
could be lethal, as demonstrated by
some of the exhibits in the § 1910.269
rulemaking record (269-Exs. 6–27, 57).
Absent equipotential grounding, the
only protection an employee will
receive is if he or she does not contact
the line until a circuit protective device
clears the energy source, thereby
removing the potentially lethal voltage
on the line.
For these reasons, OSHA proposed in
this rulemaking to require grounds that
would protect employees in the event
that the line or equipment on which
they are working becomes reenergized.
OSHA took proposed § 1926.962(c)
directly from existing § 1910.269(n)(3),
which provides that protective grounds
must be so located and arranged that
employees are not exposed to hazardous
differences in electric potential. The
Agency designed the proposal to allow
employers and employees to use any
grounding method that protects
employees in this way. OSHA explained
in the preamble to the proposal that, for
employees working at elevated positions
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on poles and towers, single-point
grounding may be necessary, together
with grounding straps, to provide an
equipotential zone for the worker (70 FR
34874). OSHA also noted in the
proposal that grounding at convenient
points on both sides of the work area
might protect employees in insulated
aerial lifts working midspan between
two conductor-supporting structures
(id.). Bonding the aerial lift to the
grounded conductor would ensure that
the employee remains at the potential of
the conductor in case of a fault. The
Agency also explained that other
methods may be necessary to protect
workers on the ground, including
grounding mats and insulating
platforms (id.). In the preamble to the
proposal, the Agency stated that it
believed that the proposed performanceoriented approach to grounding would
provide flexibility for employers, while
still affording adequate protection to
employees (id.).
Ms. Salud Layton with the Virginia,
Maryland & Delaware Association of
Electric Cooperatives argued that the
requirement to provide an equipotential
zone is unnecessary:
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[W]e agree with the need to employ safe
grounding practices. However, we have
concerns with the requirement for
equipotential grounding as the ‘‘safe’’ method
for grounding when an employee is working
on the pole. Three incidents/injuries are
referenced that were a result of inadequate
grounding. More information is needed to
determine the inadequacies with these
grounds. That is, were there high resistant
ground connections, were the grounds placed
as described in 1926.954 (b), and were the
grounds properly constructed to provide
maximum protection to the employee[.] [Ex.
0175]
Ms. Layton recognized the importance
of ‘‘grounds properly constructed to
provide maximum protection to the
employee’’ (id.). The accidents
described in the 1994 rulemaking
clearly indicate that the grounds
involved did not provide a working
zone free of hazardous differences in
electric potential. As noted earlier,
evidence in that record also indicated
that lethal voltages can develop when
employees use such inadequate
grounds.
In its posthearing brief, EEI
maintained that existing § 1910.269(n),
and the identically worded proposed
§ 1926.962(c), are unenforceably vague
(Ex. 0501). EEI argued as follows:
[T]he proposed standards would require
employers to place grounds in such a manner
‘‘as to prevent each employee from being
exposed to hazardous differences in electrical
potential.’’ See proposed 1926.962(c). OSHA
doubtless would characterize this as a
‘‘performance’’ standard that allows the
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employer to cho[o]se a means of compliance.
But there is a point at which the total absence
of objective criteria for achieving compliance
takes a standard beyond the legally safe
harbor of a ‘‘performance standard’’ to the
constitutionally infirm area of ambiguity and
vagueness. That is where a requirement for
‘‘equipotential grounding’’ stands as of now.
First, the record allows no other
conclusion. Mr. Tomaseski and Mr. Brian
Erga, who together are as knowledgeable as
any in the electric utility industry about
transmission and distribution grounding,
agree that there are no guidelines, standards
or other sources to guide employers as to
how to achieve equipotential grounding (Tr.
1262–1266). Mr. Erga commented in
particular that IEEE 1048 is ‘‘quite outdated.’’
(Tr. 1262).
Second, OSHA’s enforcement experience
under Section 1910.269(n)(3) confirms this
conclusion. Several years ago, the
Department of Justice, on OSHA’s
recommendation, indicted an electrical
contractor for an alleged criminal violation of
this section. At trial, however, neither DOJ
[nor] OSHA could produce even a single
expert witness to testify in support of the
indictment as to what constitutes
equipotential grounding, and the contractor
was acquitted of this charge. There is no
basis, therefore, now to extend the
‘‘equipotential zone’’ requirement to Part
1926, and it should be stricken from the final
standards. Also, OSHA should issue
compliance advice to its field personnel that
Section 1910.269(n)(3) is unenforceable. [Ex.
0501]
With respect to the hearing testimony
referenced by EEI, OSHA notes that the
cited exchange involved Mr. Tomaseski,
representing IBEW, questioning Mr.
Brian Erga with ESCI (Tr. 1262–1263).
Mr. Tomaseski did not testify during
that exchange; he only asked
questions.411 Although OSHA does not
dispute Mr. Erga’s expertise in
equipotential grounding, the Agency
disagrees with his description of IEEE
Std 1048 as ‘‘outdated.’’ IEEE Std 1048–
2003, IEEE Guide for Protective
Grounding of Power Lines, was available
at the time of the 2006 hearing (Ex.
0046). At that point, it had been
available for only 3 years, and there is
no evidence in the record that IEEE
withdrew the consensus standard or
otherwise disavowed it. There also is no
evidence that IEEE Std 1048–2003 is
inaccurate. On the basis of the
rulemaking record considered as a
whole, that consensus standard
represents the best available guidance
on what constitutes equipotential
grounding. Paragraph (c) of final
§ 1926.962 requires employers to
determine the proper grounding method
based on the system involved. An
411 Although Mr. Tomaseski did not testify about
proposed § 1926.962(c), IBEW generally supported
the proposed provision in its posthearing comments
(Ex. 0505).
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engineering determination of the
currents in the employee’s body that
will occur if the lines or equipment
become reenergized during work
generally is necessary for this purpose.
IEEE Std 1048–2003 (previously IEEE
Std 1048–1990) provides detailed
guidelines on how to determine
maximum body currents and how to
calculate what those currents would be
for a particular protective grounding
system on a particular circuit (Ex. 0046).
Consequently, OSHA concludes that
there are guidelines available that can
assist employers in developing
grounding methods that will comply
with final §§ 1910.269(n)(3) and
1926.962(c). However, as explained
later, OSHA agrees that additional
guidance from the Agency on this issue
will facilitate compliance, and
Appendix C to this final rule provides
such guidance.
EEI did not provide a citation for the
case on which it relies to support its
assertion that existing § 1910.269(n)(3)
is unenforceable. However, OSHA
assumes that EEI is referring to United
States v. L.E. Myers Co., 2005 WL
3875213 (N.D.Ill. Nov. 2, 2005), rev’d on
other grounds, 562 F.3d 845 (7th Cir.
2009), as that case was a criminal
prosecution involving, among other
issues, the equipotential grounding
provision in existing § 1910.269. EEI’s
reliance on this case is misplaced. First,
EEI incorrectly asserts that the
Government elected not to call an expert
witness on equipotential grounding in
that case because the Government could
not produce such an expert. In fact,
before the trial in that case, the
Government designated an expert
witness who was prepared to describe
the proper way to establish an
equipotential zone consistent with the
facts of the case. Second, the
unfavorable decision in the case may
mean simply that the jury decided that
the defendant did not violate
§ 1910.269(n)(3), not that the standard is
unenforceable.
The Agency concludes that the
standard should explicitly state that the
employer has a duty to determine (and
be able to demonstrate) that the
grounding practices in use provide an
equipotential zone for the worker. IBEW
commented that ‘‘[p]ersonal protective
grounding is either entirely
misunderstood or just not thought of as
much as other issues involved [in
electric power transmission and
distribution] work’’ (Ex. 0230). OSHA
infers from this statement that
employers are not fully implementing
the existing requirement for
equipotential zones in § 1910.269(n)(3).
Mr. Wilson Yancey with Quanta
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Services testified: ‘‘We believe that the
[equipotential grounding] standard
should be entirely performance-based
and put both the burden and
responsibility on the employer, putting
in place procedures and practices that
protect employees from electrical
hazards’’ (Tr. 1324–1325). The Agency
agrees with Mr. Yancey. Therefore,
OSHA is revising the proposed language
to expressly require employers to
demonstrate that temporary protective
grounds have been placed at such
locations and arranged in such a manner
so as to prevent each employee from
being exposed to hazardous differences
in electric potential.
Two commenters objected to use of
the phrase ‘‘equipotential zone’’ in the
heading for proposed paragraph (c) and
opposed a specific requirement for the
creation of an ‘‘equipotential zone’’
(Exs. 0201, 0212). Duke Energy
commented:
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The OSHA standard should not include
specific requirements for the creation of an
equipotential zone. There is not adequate
information available to employers about
how to effectively establish equipotential
zones on distribution structures. Without this
information, OSHA should not specify the
technique of ‘‘equipotential’’ on those
structures. In addition, OSHA should change
the term ‘‘equipotential grounding’’ to
‘‘temporary protective grounding’’ which will
allow employers to determine effective
grounding techniques. [Ex. 0201]
Southern Company commented that the
term ‘‘equipotential zone’’ is a
misnomer because it ‘‘implies that the
voltage difference between two points
within the zone will be zero, therefore
allowing no voltage to develop across
the worker. This misconception
eliminates consideration of the other
critical parameters such as impedance
of the temporary ground, fault levels,
etc.’’ (Ex. 0212). Like Duke Energy,
Southern Company advocated use of the
phrase ‘‘temporary protective
grounding’’ in lieu of ‘‘equipotential
zone’’ (id.).
In contrast, several commenters
supported the requirement for an
equipotential zone. (See, for example,
Exs. 0155, 0162, 0186, 0230, 0505; Tr.
899–900, 1253–1254.) For example, Mr.
Anthony Ahern of Ohio Rural Electric
Cooperatives commented, ‘‘These
grounding requirement[s] will be a
major improvement. Equal-potential
grounding/bonding should be required
where ever it is possible to do so’’ (Ex.
0186). However, many of those who
supported the proposed requirement
recommended that OSHA provide more
guidance on acceptable methods that
employers can use to achieve the
equipotential zone called for in the
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proposal. (See, for example, Exs. 0162,
0230, 0505; Tr. 899–900, 1253–1254.)
For example, Mr. James Tomaseski with
IBEW spoke to the need for guidance:
[Protective grounding] is an essential
procedure to ensure employee safety when
performing work associated with
transmission and distribution voltages. As
important as it is, it is also a procedure that
is commonly misunderstood and many times
misapplied.
In particular, many people, for some
reason, do not understand the term
‘‘equipotential’’ and do not understand
proper application of grounds to create an
equipotential zone. This needs to be changed.
Either in the rule itself or in existing
Appendix C or a new appendix devoted to
equipotential zones, OSHA should better
describe what an equipotential zone actually
is and how an equipotential zone is created
and offer examples for overhead distribution,
overhead transmission, and underground
distribution of how to accomplish that task
of creating an equipotential zone. [Tr. 899–
900]
Mr. Steven Theis with MYR Group
‘‘strongly recommended that OSHA
attempt to clarify acceptable grounding
methods and/or configurations that
would be considered adequate or
acceptable’’ (Ex. 0162). Mr. Erga
recommended that the Agency address
grounding for underground systems and
provided information for that purpose
(Exs. 0474, 0475; Tr. 1256–1257).
OSHA disagrees with the commenters
who objected to the term ‘‘equipotential
zone.’’ As used in paragraph (c) of the
final rule, the word ‘‘equipotential’’
means that conductive objects within
the worker’s reach do not differ in
electric potential to the point that it
could endanger employees.412 This
definition differs slightly from the
dictionary definition of ‘‘equipotential’’
(that is, having the same electric
potential at every point), but the
difference is clear from the regulatory
text in paragraph (c). OSHA uses the
term ‘‘equipotential zone’’ only in the
heading. The text of paragraph (c) states
the requirement precisely without using
the term. In other words, the standard
does not require what Southern
Company alleges, that is, a zone of
precisely equal electric potential.
OSHA agrees, however, that some
employers can use assistance
determining what an equipotential zone
is. Appendix C to final Subpart V
contains information designed to help
employers develop grounding practices
that will provide the equipotential zone
required by the final rule. OSHA culled
this information from the record,
412 See the summary and explanation for final
§ 1926.964(b)(4)(i) for an explanation of what OSHA
considers to be a hazardous difference in electric
potential.
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20515
primarily IEEE Std 1048–2003 (Ex.
0046) and from determinations that the
Agency made in this rulemaking (see,
for example, the summary and
explanation for final § 1926.964(b)(4))
and other rulemakings on safe levels of
current in the body, including the 1994
preamble to final § 1910.269 (59 FR
4406) and the preamble to the rule on
ground-fault protection (41 FR 55696–
55704, Dec. 21, 1976). In addition, the
Agency decided to provide a safe harbor
of the type requested by Mr. Theis, so
a new note in the final rule provides
that grounding practices meeting the
guidelines in Appendix C will comply
with § 1926.962(c). This note will
enable employers to adopt safe
grounding practices that provide an
equipotential zone without having to
conduct a separate engineering
determination, which should be
particularly useful to contractors who
perform work on many different
systems. Following the guidelines in
Appendix C, employers will be able to
adopt a uniform set of grounding
practices that will be acceptable for a
wide range of above-ground and
underground transmission and
distribution systems. Employers may set
their own grounding practices without
following the guidelines in Appendix C,
but the Agency reminds employers that
the final rule requires them to be able
to demonstrate that any practices
selected will prevent each employee
from being exposed to hazardous
differences in electric potential.
Paragraph (d) of the final rule
contains requirements that protective
grounding equipment must meet. For
the grounding equipment to protect
employees completely, it must not fail
while the line or electric equipment is
energized. Thus, paragraph (d)(1)(i)
requires protective grounding to have an
ampacity high enough so that the
equipment is capable of conducting the
maximum fault current that could flow
at the point of grounding during the
period necessary to clear the fault. In
other words, the grounding equipment
must be able to carry the fault current
for the amount of time necessary to
allow protective devices to interrupt the
circuit. OSHA adopted this provision
from the first sentence of existing
§ 1910.269(n)(4)(i). There was broad
support in the record for this
requirement (see, for example, Exs.
0125, 0127, 0149, 0159, 0172, 0179).
Consequently, OSHA is including it in
the final rule as proposed.
As noted in the preamble to the
proposed rule, the design of electric
power distribution lines operating at
600 volts or less can present a maximum
fault current and fault interrupting time
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that exceeds the current carrying
capability of the circuit conductors (70
FR 34874). In other words, the
maximum fault current on distribution
secondaries of 600 volts or less can be
high enough to melt the phase
conductors carrying the fault current. If
OSHA required protective grounding
equipment to carry the maximum
amount of fault current without regard
to whether the phase conductors would
fail, the size of the grounding equipment
would be impractical. OSHA does not
interpret existing § 1910.269(n)(4)(i) to
require protective grounding equipment
to be capable of carrying more current
than necessary to allow the phase
conductors to fail. (See OSHA
Instruction CPL 02–01–038.) A
protective grounding jumper sized
slightly larger than a phase conductor
would be sufficient to meet the existing
standard.
To clarify this requirement, OSHA
proposed, in paragraph (d)(1)(ii), to
recognize certain conditions in which it
would be permissible to use protective
grounding equipment that would not be
large enough to carry the maximum
fault current indefinitely, but that
would be large enough to carry this
current until the phase conductor fails.
First, the proposal would have required
the grounding equipment to be capable
of carrying the maximum fault current
until the conductor protected by the
grounding equipment failed. Second,
the conductor would have been
considered grounded only where the
grounding equipment was protecting the
employee after the conductor failed. In
other words, the portion of the phase
conductor between the grounding
equipment and the employee protected
by the grounding equipment would
have had to remain intact under fault
conditions. Third, since the phase
conductor will likely fall once it fails,
the proposal provided that ‘‘[n]o
employees . . . be endangered by the
failed conductor.’’ OSHA requested
comments on proposed paragraph
(d)(1)(ii), including specifically whether
the Agency should restrict the provision
to lines and equipment operating at 600
volts or less.
Some commenters supported
proposed paragraph (d)(1)(ii) (Exs. 0126,
0167, 0201, 0219, 0220). For example,
Duke Energy supported this change,
contending that ‘‘it relaxes overly
restrictive rules’’ (Ex. 0201). Mr. Allan
Oracion with Energy United EMC
commented that proposed paragraph
(d)(1)(ii) ‘‘is needed for fault current of
lines at 600 volts or less because, if not,
the ground wire would be too big to
handle and use’’ (Ex. 0219).
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However, most of the comments
received on the proposed provision
opposed it. (See, for example, Exs. 0125,
0127, 0149, 0159, 0172, 0179, 0227,
0230.) For instance, Ms. Wyla Wood
with Mason County Public Utility
District Number 3 commented:
[T]he requirement to size a grounding
jumper to be able to withstand the maximum
fault current for the time necessary to have
the grounded conductor fail to the point of
separation and fall to the ground is
impracticable in most situations due (1) to
the required size of the grounding jumper
and (2) the lack of adequate connection
points at which to attach the grounding
jumper. In a transmission system there
usually is no neutral conductor so the
grounding jumper must be attached to the
tower or structure ground which at the most
is only a 4/0 conductor or less. In the
National Electric Safety Code and the
National Electric[al] Code (NFPA 70), the
connection to ground is only required to be
sized to withstand the available fault current
for the time required to have the electrical
protective equipment operate. This would
include relays seeing the fault current and
opening breakers, tripping generating units
off line, and/or allowing proper fusing to fail
thereby creating an electrical opening in the
system stopping the flow of current. The
design requirements for electrical circuits as
found in the NESC Section 9, 093.C1–9 and
the NEC Chapter 2 Article 250 would need
to be changed so that all new construction
would have the ability to do what we believe
you are asking in this section.
Another consideration would be the
physical size and weight of a temporary
grounding jumper. As loads are becoming
greater, the size of transmission and
distribution conductors are becoming larger
in size. If, for instance, the conductor was
756 MCM,[413] the grounding jumper would
be required to be equal in size or capable of
carrying the full fault current for the time
necessary to have this conductor fail to the
point of separation. A temporary grounding
jumper of this size would be too heavy for
a worker to lift and too stiff to form into the
proper configuration required by some
situations. OSHA should adhere to the
requirements already in place in the above
referenced regulations. [Ex. 0125]
EEI opposed the proposed requirement
for similar reasons and argued that
crews ‘‘would have to carry ten different
sets of ground chains’’ (Ex. 0227).414
IBEW also opposed the proposed
provision, stating that the ‘‘requirement
for properly sized grounds should not
be [dependent] on [the] size [of the]
413 MCM
is million circular mils.
believes that EEI intended to use the
term ‘‘grounding equipment’’ rather than
‘‘grounding chains.’’ Grounding chains are an
outdated form of protective grounding equipment
that are unlikely to meet current design standards
for protective grounding equipment such as those
in ASTM F855–09, Standard Specifications for
Temporary Protective Grounds to Be Used on Deenergized Electric Power Lines and Equipment.
414 OSHA
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Fmt 4701
Sfmt 4700
conductor [to which] the ground is
attached’’ (Ex. 0230). Noting that the
size of grounds should not be a concern
with transmission circuits, the union
recommended that, if the grounds
would be too large because of available
fault current, employees should work
the circuit as energized (id.).
It appears to the Agency that
commenters that opposed proposed
paragraph (d)(1)(ii) did not understand
that this provision was intended as an
exception to the requirement in
proposed paragraph (d)(1)(i) that
protective grounding equipment ‘‘be
capable of conducting the maximum
fault current that could flow at the point
of grounding for the time necessary to
clear the fault.’’ However, based on the
comments received, OSHA reconsidered
the need for the proposed exception.
Based on IBEW’s comment, there
appears to be no need for it on
transmission circuits, and possibly even
for any circuit of more than 600 volts
(Ex. 0230). In addition, the hazards
posed by faulted conductors that cannot
carry fault current appear to be greater
than those from working those
conductors as energized because, when
a faulted overhead conductor fails, it
will drop. The ungrounded side may be
energized (depending on where the
failure occurred) and may contact the
worker, who will not be protected
against such contact as he or she would
be if the work were performed
energized. Therefore, OSHA is not
adopting proposed paragraph (d)(1)(ii)
in the final rule. However, note that,
even though OSHA is not adopting
proposed paragraph (d)(1)(ii), the final
standard does not require protective
grounding equipment to be capable of
carrying more current than necessary to
allow the phase conductors to fail.
Paragraph (d)(1)(ii) of the final rule,
which OSHA proposed as paragraph
(d)(1)(iii), requires protective grounding
equipment to have an ampacity of at
least No. 2 AWG copper. This provision
is equivalent to language in existing
§ 1910.269(n)(4) and ensures that
protective grounding equipment has a
suitable minimum ampacity and
mechanical strength. This proposed
requirement received broad support.
(See, for example, Exs. 0125, 0127,
0149, 0159, 0172, 0179.) Consequently,
OSHA is adopting the requirement in
the final rule without substantive
change from the proposal.
Paragraph (d)(2) requires the
impedance of the grounding equipment
to be low enough so as not to delay the
operation of protective devices in case
of accidental energization. Existing
§ 1910.269(n)(4)(ii) requires protective
grounding equipment to have ‘‘an
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impedance low enough to cause
immediate operation of protective
devices in case of accidental energizing
of the lines or equipment.’’ As noted in
OSHA Instruction CPL 02–01–038, this
requirement ensures that the protective
grounding equipment does not
contribute to any delay in the operation
of the devices protecting the circuit. For
certain lines and equipment, the design
of the system allows some ground faults
to occur without the operation of the
circuit protection devices, regardless of
the impedance of the grounding
equipment. According to the OSHA
Instruction, if the impedance of the
grounding equipment does not
contribute to delay in the operation of
the circuit protection devices and if the
impedance of this equipment is low
enough to provide a safe work zone for
employees (as required by existing
§ 1910.269(n)(3)), the employer is in
compliance with existing
§ 1910.269(n)(4)(ii).
The Agency proposed to include this
interpretation in the regulatory text of
§§ 1910.269(n)(4) and 1926.962(d) by
requiring the impedance of the
grounding equipment to be low enough
so that it ‘‘do[es] not delay the operation
of protective devices,’’ rather than low
enough ‘‘to cause immediate operation
of protective devices’’ in case of
accidental energizing of the lines or
equipment. OSHA did not receive any
objection to the change in language and
is adopting it without change in the
final rule.
Paragraphs (d)(1) and (d)(2) help
ensure the prompt clearing of the circuit
supplying voltage to the point where the
employee is working. Thus, the
grounding equipment limits the
duration and reduces the severity of any
electric shock, though it does not
prevent shock from occurring. (As
discussed earlier, § 1926.962(c) of the
final rule requires employers to protect
employees from hazardous differences
in electric potential.) OSHA included a
note to paragraph (d) of the final rule
referencing the ASTM and IEEE
standards on protective grounding
equipment (ASTM F855–09 and IEEE
Std 1048–2003, respectively) so that
employers can find additional
information that may be helpful in their
efforts to comply with the standard. Mr.
Tom Chappell with Southern Company
maintained that, because the ASTM
standard does not require asymmetrical
test current,415 grounding equipment
415 In an alternating current system, current varies
over time in a symmetrical pattern—the current
forms a sine wave as a function of time, in which
current above the zero axis is equal in magnitude
and duration to current below the zero axis. In a
fault condition, a direct current offset is added to
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that satisfies that standard still might
not be able to withstand the peak
current and forces of a fully offset
asymmetrical current (Ex. 0212.).
OSHA agrees that ASTM F855–09
does not require testing using
asymmetrical current. However, that
consensus standard provides for
reduced maximum current-carrying
ratings for temporary protective
grounding equipment used with systems
that present asymmetrical fault current
(Ex. 0054).416 In addition, there are
other factors to consider in the selection
and installation of appropriate
protective grounding equipment, such
as maximum forces imposed on
protective grounding cables during a
fault, circuit reclosing, inductive and
capacitive coupling with adjacent
energized lines, and clamp connection
considerations (Ex. 0046). These factors
are not adequately addressed in ASTM
F855 because it is a specification
standard for the design of protective
grounding equipment, not a guide for
selecting and using that equipment.
However, IEEE Std 1048–2003 includes
substantial useful information on these
factors, including information on
derating protective grounding
equipment for systems with worst-case
asymmetry (id.). The Agency added a
reference to the IEEE standard in the
note to address Mr. Chappell’s concerns.
Mr. Chappell also asked whether
‘‘opening and locking a switch’’
removes the possibility that the circuit
would contribute to the fault current
and, thus, eliminates the need to
account for that circuit in calculating
fault current (Ex. 0212). The procedures
required by final § 1926.961 ensure that
circuits are deenergized and that they
remain deenergized while employees
are working on those circuits. However,
OSHA determined that these procedures
do not eliminate the risk that these
circuits can become reenergized; in
other words, grounding is still necessary
(Exs. 0002, 0004).417 The Agency does
not believe that installing a lock will
substantially reduce the risk of
the normal symmetrical current (still in the form of
a sine wave), which results in current that is not
symmetrical about the zero axis. The instantaneous
current is higher due to this asymmetry than it
would be when the current is symmetrical. The
higher current also leads to higher mechanical
forces on the protective grounding equipment. The
degree of asymmetry depends on the ratio of the
reactance of the circuit to its resistance, which is
called the X/R ratio.
416 ASTM F855–09 contains the same reduction
in ratings as the 2004 edition that is in the
rulemaking record as Ex. 0054.
417 See, for example, the eight accidents described
at https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=566034&id=170000459
&id=14198543&id=783118&id=170228035
&id=14342513&id=14445399&id=768002.
PO 00000
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20517
reenergization further. Tags required by
final § 1926.961(c)(2) already would
protect those switches, and a failure in
the tagging procedures would be nearly
as likely to render a lock ineffective for
a person authorized to close the
circuit.418 Therefore, lines and
equipment deenergized under the
procedures required by final
§ 1910.269(m) or final § 1926.961 can
still become reenergized through a
failure in those procedures, and
protective grounding equipment must
be capable of withstanding the
maximum current if the circuits become
reenergized. However, the employer
generally may assume that multiple
(deenergized) sources of energy will not
reenergize a deenergized line
simultaneously. This assumption would
limit the maximum current to the
current from the highest capacity
source. Nevertheless, the employer must
assume that additional sources can
contribute to the current through the
protective grounding equipment for any
sources that automatic switches could
reenergize simultaneously.
Existing § 1926.954(h), (i), and (j)
contain requirements relating to the
impedance and ampacity of personal
protective grounds. Paragraph (i)
requires tower clamps to have adequate
ampacity, and paragraph (j) establishes
the same requirement for ground leads,
with an additional restriction that they
be no smaller than No. 2 AWG copper.
Paragraph (h) requires the impedance of
a grounding electrode (if used) to be low
enough to remove the danger of harm to
employees or to permit prompt
operation of protective devices.
OSHA believes that the entire
grounding system should be capable of
carrying the maximum fault current and
should have an impedance low enough
to protect employees. The existing
standard does not specify the
impedance of grounding conductors or
clamps, nor does it specify the ampacity
of grounding clamps other than tower
clamps. By addressing specific portions
of the grounding systems but not
addressing others, the existing standard
does not provide complete protection
for employees. Because the final rule’s
grounding requirements apply to the
entire grounding system, OSHA believes
that the revised standard will provide
better protection for employees than the
existing rule.
Paragraph (e), which is being adopted
without substantive change from the
proposal, requires employers to ensure
that employees test lines and equipment
418 For example, the system operator could
remove a tag or a lock from the wrong switch when
energizing or deenergizing a circuit.
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and verify that nominal voltage is absent
before employees install any ground on
those lines or equipment. If a previously
installed ground is present, employees
need not conduct a test. This provision
prevents the grounding of energized
equipment, which could injure the
employee installing the ground. OSHA
adopted this paragraph, which is
equivalent to existing § 1926.954(d),
from existing § 1910.269(n)(5).
Paragraphs (f)(1) and (f)(2) of the final
rule set procedures for installing and
removing grounds. To protect
employees in the event that the
‘‘deenergized’’ equipment employees
will ground is, or becomes, energized,
these paragraphs require employees to
attach the ‘‘equipment end’’ of
grounding devices last and remove them
first. These paragraphs also generally
require employees to use a live-line tool
for both procedures.
These provisions are similar to
existing § 1926.954(e)(1) and (e)(2),
except that the existing standard
recognizes the use of a ‘‘suitable device’’
in addition to a live-line tool. As noted
in the preamble to the proposal, OSHA
expressed concern that this language
implied that employees could use
rubber insulating gloves to install and
remove grounds under any
circumstance (70 FR 34875). The
Agency also noted that it is unsafe for
an employee to be too close when
connecting or disconnecting a ground
(id.). Under the final rule, OSHA will
consider any device insulated for the
voltage, and that allows an employee to
apply or remove the ground from a safe
position, to be a live-line tool for the
purposes of paragraphs (f)(1) and (f)(2).
OSHA based the corresponding
paragraphs in the proposed rule on
existing § 1910.269(n)(6) and (n)(7).
Subsequent to the publication of
existing § 1910.269 in 1994, some
electric utilities complained that lines
and equipment operating at 600 volts or
less cannot always accommodate the
placement and removal of a protective
ground by a line-line tool. OSHA,
therefore, proposed alternatives to
enable employees to place protective
grounds on this equipment in a manner
that would still provide adequate
protection. The proposal would have
permitted the use of insulated
equipment other than live-line tools for
attaching protective grounds to, and
removing them from, lines and
equipment operating at 600 volts or less:
(1) If the employer ensured that the line
or equipment was not energized at the
time or (2) if the employer could
demonstrate that the employee would
be protected from any hazard that could
develop if the line or equipment was
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energized. For example, an employee
could connect test equipment to a line
to be grounded, and than an employee
wearing rubber insulating gloves could
apply the protective ground while the
test equipment indicated that the line
was deenergized. After the ground was
in place, an employee could remove the
test equipment.
Two commenters supported the
proposal’s approach to grounding lines
and equipment operating at 600 volts or
less (Exs. 0201, 0227). One additional
commenter, who apparently supported
the proposal, recommended that OSHA
recognize the use of devices other than
live-line tools for removing grounds at
voltages less than 600 volts (Ex. 0212).
This commenter cited the difficulty in
‘‘situations such as a pad mount
transformer, [in which] the use of a live
line tool is impractical due [to] space
constraints and equipment design’’ (id.).
There was no opposition to this part of
proposed paragraphs (f)(1) and (f)(2), so
OSHA is adopting the proposed
exception for lines or equipment
operated at 600 volts or less in this final
rule.
Some rulemaking participants
recommended that OSHA revise the
language in proposed paragraph (f)(2) to
provide additional protection for
employees who are removing grounds
from deenergized lines (Exs. 0162, 0230;
Tr. 900–901). Mr. James Tomaseski with
IBEW described the problem and
recommended a solution as follows:
The removal of protective grounds has
caused many fatal accidents over the years.
As far back as the IBEW has maintained
accident records, removal of grounds in the
wrong sequence has been the principal factor
in these grounding accidents.
One might assume that the same hazard
exists during installation of the grounds, but
the situation is actually different. The
accident always occurs when an employee is
in the process of removing a ground potential
clamp from one of the number of grounds
that are connected in the same location on
the pole or structure.
Mistake is made when a ground end is
removed and the other end is connected to
the phase conductor, and usually because of
induced voltage from a parallel or crossing
energized circuit, the employee ends up
holding an energized ground clamp in his or
her hand while wearing only leather gloves.
This can be rectified by prescribing a work
rule that, when more than one ground end
connection is assembled in the same general
area on the pole or the structure, all phase
conductor ends must be removed first before
any ground ends are removed. This is
consistent with the new code language that
Subcommittee 8 of the National Electric
Safety Code has adopted to address this
problem. [Tr. 900–901]
OSHA agrees that the process of
removing grounds can be even more
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dangerous than installing them. As
noted earlier, if a worker removes the
grounded end of a grounding cable
before the line end, the worker, who
typically will not be using a live-line
tool or other form of protective
equipment, will be in contact with any
residual voltage on the ‘‘deenergized’’
line or equipment, which may be from
induced voltage or voltage backfeed. As
Mr. Tomaseski notes, this situation has
resulted in fatal accidents (Ex. 0004 419).
However, the final rule prohibits the
practice of removing the ground end
after the line or equipment end,
including when the grounding cables
are crossed or parallel. Although the
rule does not prescribe a particular
method of installing and removing
parallel or crossed conductors, OSHA
expects an employer’s work rules and
training to adequately ensure the correct
order of removal of grounds however
employees install them. Depending on
the circumstances, the employer may
have to instruct employees to remove all
phase conductor ends first so as to avoid
confusion between multiple grounds.
For the reasons explained by IBEW, the
Agency does not consider a work rule
that simply repeats the OSHA standard
to be adequate to prevent employees
from removing the grounded end of the
wrong cable in circumstances in which
it is reasonably likely that employees
will mistake one ground for another
during the removal process. If the
employer’s work methods could cause
confusion for employees regarding the
identity of a cable or cable end, then the
employer must design the work rules
and training to prevent employees from
removing the ground ends of cables still
attached at their line or equipment ends.
In addition, note that, during the
periods before employees install all of
the grounds and after employees remove
the first end of a ground, the line or
equipment involved must be considered
as energized (under final
§ 1926.960(b)(2)). As a result, the live
work provisions in final § 1926.960(c)
apply during these periods. The
employer’s work rules and training must
also account for this requirement. For
example, when an employee cuts a
deenergized and grounded conductor,
unless both sides of the cut are
grounded or connected by a bonding
jumper, the employee must treat as
energized the end that is not connected
to ground when he or she is making the
cut. In this case, the employer’s work
rules must either provide for grounding
419 See, for example, the two accidents described
at https://www.osha.gov/pls/imis/
accidentsearch.accident_detail?id=200780245
&id=922914.
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both sides of the cut or ensure that the
employee complies with the minimum
approach-distance requirements with
respect to the ungrounded end of the
conductor.
As the preamble to the proposal
noted, with certain underground cable
installations, the current from a fault at
one location along the cable can create
a substantial potential difference
between the earth at that location and
the earth at other locations (70 FR
34875). Under normal conditions, this is
not a hazard. However, if an employee
is in contact with a remote ground (by
being in contact with a conductor
grounded at a remote station), he or she
can be exposed to the difference in
potential (because he or she also is in
contact with the local ground). To
protect employees in such situations,
final paragraph (g) prohibits grounding
cables at remote locations if a hazardous
potential transfer could occur under
fault conditions. OSHA adopted this
provision from existing § 1910.269(n)(8),
which has no counterpart in existing
Subpart V. Mr. James Junga with Local
223 of the Utility Workers Union of
America expressed support for this
provision (Ex. 0197). OSHA is adopting
paragraph (g) without substantive
change from the proposal.
Paragraph (h) addresses the removal
of grounds for test purposes. Employers
may permit employees to remove
grounds for test purposes following the
procedure specified by paragraph (h).
Existing Subpart V contains a
comparable requirement in
§ 1926.954(g). However, the existing
standard simply requires employees to
take extreme caution when removing
grounds for testing. In the preamble to
the proposed rule, OSHA indicated that
it did not believe that the existing
language contains sufficient safeguards
for employees (70 FR 34875). Therefore,
the Agency is adopting performance
criteria for testing procedures. OSHA
took the language in final paragraph (h)
from existing § 1910.269(n)(9). During
the test procedure, the employer must:
(1) Ensure that each employee uses
insulating equipment, (2) isolate each
employee from any hazards involved,
and (3) implement any additional
measures necessary to protect each
exposed employee in case the
previously grounded lines and
equipment become energized. OSHA
believes that the final rule protects
employees better than the existing rule.
The Agency received no comments on
this provision in the proposal and is
adopting it without substantive change
from the proposal.
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14. Section 1926.963, Testing and Test
Facilities
Section 1926.963 of the final rule
contains safety work practices covering
electrical hazards arising from the
special testing of lines and equipment
(namely, in-service and out-of-service,
as well as new, lines and equipment) to
determine maintenance needs and
fitness for service. Generally, the NESC
specifies the need to conduct tests on
new and idle lines and equipment as
part of normal checkout procedures, in
addition to maintenance evaluations. As
stated in paragraph (a), final § 1926.963
applies only to testing involving interim
measurements using high voltage, high
power, or combinations of both high
voltage and high power, as opposed to
testing involving continuous
measurements as in routine metering,
relaying, and normal line work.
OSHA adopted this section from
existing § 1910.269(o). Existing Subpart
V has no counterpart to the
requirements in this section. In the
preamble to the proposal, the Agency
stated its belief that employees perform
these high-voltage and high-current tests
during construction work and that
employees and employers would benefit
from the inclusion of these provisions in
the construction standard instead of a
reference to § 1910.269 (70 FR 34876).
However, in the proposal, OSHA
requested comments on the need to
include proposed § 1926.963 in Subpart
V.
The Agency received little response to
this request for comments, but
commenters who did respond supported
the inclusion of proposed § 1926.963 in
the final rule. (See, for example, Exs.
0126, 0175, 0186, 0213.) TVA expressed
its support as follows:
Our experience shows that the tests
performed before new equipment and
conductors are energized for electrical
service on the system may be performed by
either the construction contractor or the
owner’s maintenance and operations
employees. It is recommended that the
requirements in 1910.269(o) be repeated in
proposed Sec. 1926.963. [Ex. 0213]
With the endorsement of these
commenters, OSHA included § 1926.963
on testing and test facilities in the final
rule.
For the purposes of this section,
OSHA assumes that high-voltage testing
involves voltage sources having
sufficient energy to cause injury and
having magnitudes generally in excess
of 1,000 volts, nominal. High-power
testing involves sources of fault current,
load current, magnetizing current, or
line dropping current for testing, either
at the rated voltage of the equipment
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under test or at lower voltages. Final
§ 1926.963 covers such testing in
laboratories, in shops and substations,
and in the field. However, the Agency
believes that testing in laboratories and
shops will almost always fall under
final § 1910.269(o), rather than final
§ 1926.963.
Examples of typical special tests in
which employees use either highvoltage sources or high-power sources
as part of operation, maintenance, and
construction of electric power
transmission and distribution systems
include cable-fault locating, large
capacitive load tests, high current faultclosure tests, insulation-resistance and
leakage tests, direct-current proof tests,
and other tests requiring direct
connection to power lines.
Excluded from the scope of final
§ 1926.963 are routine inspection- and
maintenance-type measurements made
by qualified employees for which the
hazards associated with the use of
intrinsic high-voltage or high-power
sources require only the normal
precautions specified by Subpart V. The
work practices for these routine tests
would have to comply with the rest of
final Subpart V. Because this type of
testing poses hazards that are identical
to other types of routine electric power
transmission and distribution work,
OSHA believes that the requirements of
final Subpart V, other than § 1926.963,
adequately protect employees
performing these tests. Two typical
examples of such excluded test work
procedures would be ‘‘phasing-out’’
testing and testing for a ‘‘no voltage’’
condition. To clarify the scope of this
section, OSHA included a note to this
effect after paragraph (a).
Paragraph (b)(1), which is being
adopted without substantive change
from the proposal, requires employers to
establish and enforce work practices
governing employees engaged in certain
testing activities. These work practices
delineate precautions that employees
must observe for protection from the
hazards of high-voltage or high-power
testing. For example, if an employer
uses high-voltage sources in the testing,
the employer must institute safety
practices under paragraph (b)(1) to
protect employees against such typical
hazards as inadvertent arcing or voltage
overstress destruction, as well as
accidental contact with objects that have
induced voltage from electric field
exposure. If an employer uses highpower sources in the testing, the
employer must establish safety practices
to protect employees against such
typical hazards as ground voltage rise,
as well as exposure to excessive
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electromagnetic forces associated with
the passage of heavy current.
These practices apply to work
performed at both permanent and
temporary test areas (that is, areas
permanently located in laboratories or
shops or in temporary areas located in
the field). At a minimum, the safety
work practices include:
(1) Safeguards for the test area to
prevent inadvertent contact with
energized parts,
(2) Safe grounding practices,
(3) Precautions for the use of control
and measuring circuits, and
(4) Periodic checks of field test areas.
Final paragraph (b)(2) complements
the general rule on the use of safe work
practices in test areas with a
requirement that employers ensure that
each employee involved in these safety
test practices receives training in safe
work practices upon his or her initial
assignment to the test area. This
paragraph simply makes explicit one
type of training required in any event by
the general training provisions in final
§ 1926.950(b). Paragraph (b)(2) of final
§ 1926.963 also requires the employer to
provide retraining as required by final
§ 1926.950(b). OSHA is adopting
paragraph (b)(2) of final § 1926.963
without substantive change from the
proposal.
Although specific work practices used
in test areas generally are unique to a
particular test, three basic elements
affecting safety are commonly present to
some degree at all test sites:
Safeguarding, grounding, and the safe
use of control and measuring circuits.
By considering safe work practices in
these three categories, OSHA provided a
performance-oriented standard
applicable to high-voltage and highpower testing and test facilities.
OSHA believes that employers can
best achieve safeguarding when they
provide it both around and within test
areas. By controlling access to all parts
that are likely to become energized by
either direct or inductive coupling, the
standard will prevent accidental contact
by employees. Within test areas,
whether temporary or permanent,
employers can achieve a degree of safety
by ensuring that employees observe
safeguarding practices that control
access to test areas. Therefore,
paragraph (c)(1), which is being adopted
without substantive change from the
proposal, requires that employers
provide such safeguarding if the test
equipment or apparatus under test
could become energized as part of the
testing by either direct or inductive
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coupling. A combination of guards 420
and barriers 421 or barricades 422 can
provide protection to all employees in
the vicinity of the testing. In final
paragraph (c)(1) and elsewhere in
paragraphs (b) and (c) of final
§ 1926.963, OSHA changed the words
‘‘guarding’’ and ‘‘guarded’’ to
‘‘safeguarding’’ and ‘‘safeguarded,’’
respectively, to clarify when employers
may use protective measures other than
guards, such as barricades.
Paragraph (c)(2), which is being
adopted without substantive change
from the proposal, requires employers to
guard permanent test areas, such as
laboratories, by having them completely
enclosed by walls or some other type of
physical barrier. In the case of field
testing, paragraph (c)(3) provides a level
of safety for temporary test sites
comparable to that achieved in
permanent test areas. For these areas, if
employers do not provide permanent
fences or gates, employers must either
(1) use distinctively colored safety
tape—approximately waist high—with
safety signs attached or (2) station one
or more observers to monitor the test
area. Paragraph (c)(3), which is being
adopted without substantive change
from the proposal, also accepts
safeguarding of test areas by any barriers
or barricades that limit access to the test
area in a manner that is physically and
visually equivalent to the safety tape
with signs that employers can use under
paragraph (c)(3)(i).
Since failing to remove a temporary
safeguarding means when it is not
required can severely compromise its
effectiveness, employers must make
frequent safety checks of the
safeguarding means to monitor its use.
For example, leaving barriers in place
for a week when the employer performs
testing only an hour or two per day is
likely to result in disregard for the
barriers. Accordingly, final paragraph
(c)(4) requires employers to ensure the
removal of temporary safeguards when
they are no longer needed for the
protection of employees.423 OSHA
changed the word ‘‘barrier’’ in this
420 A guard is a physical barrier to an area or
hazard. It is usually an enclosure.
421 According to final § 1926.968, a ‘‘barrier’’ is
‘‘[a] physical obstruction that prevents contact with
energized lines or equipment or prevents
unauthorized access to a work area.’’ Fences and
walls are examples of barriers.
422 According to final § 1926.968, ‘‘barricade’’ is
‘‘[a] physical obstruction such as tapes, cones, or Aframe type wood or metal structures that provides
a warning about, and limits access to, a hazardous
area.’’
423 Employees who serve as test observers under
final paragraph (c)(3)(iii) need not leave the area.
However, they no longer function as test observers
when the protection they provide is no longer
needed.
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paragraph to ‘‘safeguards’’ because
‘‘safeguards’’ more accurately describes
the protective measures required by
paragraph (c)(3) than barriers.
Suitable grounding is another
important work practice that employers
can use to protect employees from the
hazards of high-voltage or high-power
testing. If employers use high currents
in the testing, they can use an isolated
ground-return conductor, adequate for
the service, so that heavy current, with
its attendant voltage rise, will not pass
in the ground grid or the earth. Another
safety consideration involving
grounding is that employers should
maintain at ground potential all
conductive parts accessible to the test
operator while the equipment is
operating at high voltage. Final
paragraph (d) contains requirements for
proper grounding at test sites.
Final paragraph (d)(1) requires that
employers establish and implement safe
grounding practices for test facilities
that will ensure proper grounding of
conductive parts accessible to the test
operator and that will ensure that all
ungrounded terminals of test equipment
or apparatus under test are treated as
energized until determined to be
deenergized by tests. The final rule
drops the exception for ‘‘portions of the
equipment that are isolated from the test
operator by guarding’’ specified in
proposed paragraph (d)(1) because
guarded parts of equipment are not
accessible to the operator.
Paragraph (d)(2), which is being
adopted without substantive change
from the proposal, requires employers to
ensure either that visible grounds are
applied automatically, or that
employees using properly insulated
tools manually apply visible grounds, to
the high-voltage circuits. The grounds
must be applied after the circuits are
deenergized but before employees
perform work on the circuit or on the
item or apparatus under test. This
paragraph also requires common ground
connections to be solidly connected to
the test equipment and apparatus under
test.
Paragraph (d)(3), which is being
adopted without substantive change
from the proposal, addresses hazards
resulting from the use of inadequate
ground returns. Inadequate ground
returns can result in a voltage rise in the
ground grid or in the earth whenever
high currents occur during the
testing.424 This paragraph requires the
use of an isolated ground return so that
no intentional passage of current, with
424 High current can occur during high-voltage
testing, in which case the testing would also be
high-power testing.
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its attendant voltage rise, can occur in
the ground grid or in the earth.
However, under some conditions, it may
be impractical to provide an isolated
ground return. In such cases, it would
not be reasonable to require an isolated
ground-return conductor system.
Therefore, final paragraph (d)(3)
provides an exception to the
requirement for an isolated ground
return if the employer cannot use
isolated ground returns because of the
distance between the test site and the
electric energy source and if the
employer protects employees from
hazardous step and touch potentials that
may develop.425 Employers must always
consider the possibility of voltage
gradients developing in the earth during
impulse, short-circuit, inrush, or
oscillatory conditions. Examples of
acceptable protection from step and
touch potentials include suitable
electrical protective equipment and the
removal of employees from areas that
may expose them to hazardous
potentials.
A note following final paragraph
(d)(3)(ii) indicates that Appendix C
contains information on measures
employers can take to protect employees
from hazardous step and touch
potentials. Mr. Brad Davis with BGE
noted that IEEE Std 80, Guide for Safety
in AC Substation Grounding, is a good
reference for guidance on protecting
against hazardous step and touch
potentials (Ex. 0126). OSHA reviewed
IEEE Std 80–2000 and agrees that it does
provide useful guidance on measures to
protect employees from hazardous
differences in electric potential, even
though it applies to substation
grounding rather than to high-voltage
and high-power testing. Therefore,
OSHA included references to this
standard in both Appendix C, Protection
from Step and Touch Potentials, and
Appendix G, Reference Documents.
Final paragraph (d)(4) addresses
situations in which grounding through
the power cord of test equipment would
prevent employers from taking
satisfactory measurements or would
result in greater hazards for test
operators. Normally, an equipment
grounding conductor in the power cord
of test equipment connects it to a
grounding connection in the power
receptacle. However, in some
circumstances, this practice can prevent
satisfactory measurements, or current
induced in the grounding conductor can
cause a hazard to employees. If these
425 The term ‘‘step and touch potentials’’ refers to
voltages that can appear between the feet of an
observer or between his or her body and a grounded
object.
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conditions exist, the use of the
equipment grounding conductor within
the cord would not be mandatory. In
such situations, final paragraph (d)(4)
requires the employer to use a ground
clearly indicated in the test set up (for
example, a ground with a distinctive
appearance), and the employer must
demonstrate that the ground used
affords safety equivalent to the
protection afforded by an equipment
grounding conductor in the power
supply cord. OSHA reworded this
paragraph in the final rule for clarity.
Final paragraph (d)(5) addresses
grounding after tests and requires the
employer to ensure that a ground is
placed on the high-voltage terminal and
any other exposed terminals when any
employee enters the test area after
equipment is deenergized. In the case of
high capacitance equipment or
apparatus, before any employee applies
the direct ground, the employer must
discharge the equipment or apparatus
through a resistor having an adequate
rating for the available energy. A direct
ground must be applied to exposed
terminals after the stored energy drops
to a level at which it is safe to do so.
OSHA adopted this paragraph
substantially as proposed. The Agency
reworded paragraph (d)(5)(i) to
explicitly require the employer to
discharge equipment or apparatus
before a direct ground is applied. The
proposed rule implied this requirement
by ordering paragraph (d)(5)(i), which
required employers to discharge the
equipment or apparatus, before
paragraph (d)(5)(ii), which required the
application of a direct ground.
Paragraph (d)(6), which is being
adopted without substantive change
from the proposal, addresses the
hazards associated with field testing in
which employers use test trailers or test
vehicles. This paragraph requires that
the chassis of such vehicles be grounded
and further requires employers to
protect employees, by bonding,
insulation, or isolation, against
hazardous touch potentials with respect
to the vehicle, instrument panels, and
other conductive parts accessible to the
employees. The following examples
describe the protection provided by
each of these methods:
(1) Protection by bonding: Provide,
around the vehicle, an area covered by
a metallic mat or mesh of substantial
cross-section and low impedance, with
the mat or mesh bonded to the vehicle
at several points and to an adequate
number of driven ground rods or, where
available, to an adequate number of
accessible points on the station ground
grid. All bonding conductors must be of
sufficient electrical size to keep the
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voltage developed during maximum
anticipated current tests at a safe value.
The mat must be of a size that precludes
simultaneous contact with the vehicle
and with the earth or with metallic
structures not adequately bonded to the
mat.
(2) Protection by insulation: Provide,
around the vehicle, an area of dry
wooden planks covered with rubber
insulating blankets. The physical extent
of the insulated area must be sufficient
to prevent simultaneous contact
between the vehicle, or the ground lead
of the vehicle, and the earth or metallic
structures in the vicinity.
(3) Protection by isolation: Provide an
effective means to exclude employees
from any area where they could make
simultaneous contact between the
vehicle (or conductive parts electrically
connected to the vehicle) and other
conductive materials. Employers may
use a combination of barriers, together
with effective, interlocked gates, to
ensure that the system is deenergized
when an employee enters the test area.
Finally, a third category of safe work
practices applicable to employers
performing testing work, which
complements the first two safety work
practices of safeguarding and grounding,
involves work practices associated with
the installation of control and
measurement circuits used at test
facilities. Employers must adopt the
practices necessary for the protection of
personnel and equipment from the
hazards of high-voltage or high-power
testing for every test using special
signal-gathering equipment (that is,
meters, oscilloscopes, and other special
instruments). In addition, special
settings on protective relays and
reexamination of backup schemes may
be necessary to ensure an adequate level
of safety during the tests or to minimize
the effects of the testing on other parts
of the system under test. Accordingly,
final paragraphs (e)(1) through (e)(4)
address the principal safe work
practices associated with control and
measuring circuits used in the test area.
Generally, control wiring, meter
connections, test leads, and cables
should remain within the test area.
Paragraph (e)(1), which is being adopted
without substantive change from the
proposal, contains requirements to
minimize hazards involving test wiring
routed outside the test area. The
employer may not run control wiring,
meter connections, test leads, or cables
from a test area unless contained in a
grounded metallic sheath and
terminated in a grounded metallic
enclosure or unless the employer takes
other precautions that it can
demonstrate will provide employees
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with equivalent safety, such as guarding
the area so that employees do not have
access to parts that could be hazardous.
Paragraph (e)(2), which is being
adopted without substantive change
from the proposal, prevents possible
hazards that arise from inadvertent
contact with energized accessible
terminals or parts of meters and other
test instruments. Employers must isolate
meters and instruments with such
terminals or parts from employees
performing tests. If an employer
provides isolation by locating test
equipment in metal compartments with
viewing windows, the employer must
also provide interlocks that interrupt the
power supply when someone opens the
compartment cover.
Paragraph (e)(3) of the final rule
addresses protecting temporary wiring
and its connections from damage. This
paragraph requires the employer to
protect temporary wiring and its
connections against damage, accidental
interruptions, and other hazards. This
paragraph also requires employers to
keep the functional wiring used for the
test set-up (that is, signal, control,
ground, and power cables) separate from
each other to the maximum extent
possible, thereby minimizing the
coupling of hazardous voltages into the
control and measuring circuits.
Paragraph (e)(3) in the proposal would
have required employers to secure
‘‘[t]he routing and connections of
temporary wiring’’ against hazards.
Paragraph (e)(3) of the final rule clarifies
that the employer has to protect the
temporary wiring and its connections
against hazards.
Paragraph (e)(4) of the final rule
identifies a final safety work practice
requirement related to control circuits.
This paragraph, which is being adopted
without substantive change from the
proposal, requires the presence of a test
observer in the test area during the
entire test period if employees will be
in the area. The test observer must be
capable of immediately deenergizing all
test circuits for safety purposes.
Since the conditions for conducting
field tests differ in important respects
from those for laboratory tests,
employers must take extra care to
ensure appropriate levels of safety.
Under field test conditions, employers
usually do not provide permanent
fences and gates for isolating the field
test area, nor is there a permanent
conduit for the instrumentation and
control wiring. Additional hazards
include sources of high-voltage electric
energy in the vicinity, other than the
source of test voltage.
It is not always possible in the field
for the employer to erect fences and
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interlocked gates to prevent employee
ingress into a test area, as is possible
during laboratory testing. Consequently,
as described earlier under the summary
and explanation for final paragraph
(c)(3), employers must use readily
recognizable means to discourage such
ingress during field testing.
Accordingly, final paragraph (f)(1)
requires employers to adopt safety
practices that provide for a safety check
of temporary and field test areas before
employees begin each group of
continuous tests (that is, a series of tests
conducted one immediately after
another). Final paragraph (f)(2) provides
that the test operator responsible for the
testing verify, before the initiation of a
continuous period of testing, the status
of several safety conditions. These
conditions include the state and
placement of barriers and safeguards,
the condition of status signals, the
marking and availability of disconnects,
the provision of clearly identifiable
ground connections, the provision and
use of necessary personal protective
equipment, and the separation of signal,
ground, and power cables. OSHA
adopted paragraphs (f)(1) and (f)(2)
without substantive change from the
proposal.
Section 1926.964, Overhead Lines and
Live-Line Barehand Work
As noted in paragraph (a)(1),
§ 1926.964 of the final rule applies to
work performed on or near overhead
lines and equipment. The types of work
performed on overhead lines and
addressed by this section include the
installation and removal of overhead
lines, live-line barehand work, and work
on towers and structures, which
typically expose employees to the
hazards of falls and electric shock.
Section 1926.955 of existing Subpart
V covers overhead lines. As OSHA
noted in the preamble to the proposal,
several requirements in the existing
standard are redundant, and the Agency
believes the existing section needs
better organization (70 FR 34878). For
example, existing paragraphs (c) and (d)
both apply to the installation of lines
parallel to existing lines. Existing
paragraph (c)(3) requires the employer
to ground lines being installed where
there is a danger of hazardous induced
voltage, unless the employer makes
provisions to isolate or insulate
employees. Paragraph (d)(1) of existing
§ 1926.955 contains a similar
requirement, and the rest of paragraph
(d) specifies exactly how employers are
to install the grounding.
Paragraph (q) of existing § 1910.269
also addresses work on overhead lines.
When OSHA proposed to revise Subpart
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V, the Agency stated that it believed that
‘‘the newer standard is much better
organized, contains no redundancies,
and better protects employees than the
older construction standard’’ (70 FR
34878). Therefore, the Agency used
existing § 1910.269(q), rather than
existing § 1926.955, as the base
document in developing proposed
§ 1926.964. However, OSHA also
proposed requirements for § 1926.964
that the Agency took from existing
§ 1926.955 pertaining specifically to
construction work. (Paragraph (q) of
existing § 1910.269 does not contain
these requirements, because it does not
apply to construction.) For example,
OSHA included the requirements of
existing § 1926.955(b), which applies to
metal-tower construction, in the
proposed revision of Subpart V.
Paragraph (a)(2), which is being
adopted without substantive change
from the proposal, requires the
employer to determine that elevated
structures such as poles and towers are
strong enough to withstand the stresses
imposed by the work employees will
perform on them. For example, if the
work involves removing and reinstalling
an existing line on a utility pole, the
pole must withstand the weight of the
employee (a vertical force) and the
forces resulting from the release and
replacement of the overhead line (a
vertical and possibly a horizontal force).
The additional stress involved may
cause the pole to break, particularly if
the pole is rotted at its base. If the pole
or structure cannot withstand the
imposed loads, the employer must
reinforce the pole or structure so that
failure does not occur. This rule protects
employees from hazards posed by the
failure of a pole or other elevated
structure. OSHA took this requirement,
which is equivalent to existing
§ 1926.955(a)(2), (a)(3), and (a)(4), from
existing § 1910.269(q)(1)(i).
In ascertaining whether a wood pole
is safe to climb, as required under
paragraph (a)(2), it is important to check
the actual condition of the pole for the
presence of decay or other conditions
adversely affecting the strength of the
pole.426 Appendix D to Subpart V
contains methods of inspecting and
testing the condition of wood structures
before employees climb those
structures. OSHA took these methods,
426 In some cases, the host employer will know
about the condition of a pole, such as when the host
employer has results from a pole-inspection
program. Host employers must pass any such
information to employees (as required by final
§ 1926.952(a)(1)) and contractors (as required by
final § 1926.950(c)(1)(ii)). However, in most cases,
the employee at the worksite will still need to
inspect the structure for deterioration to determine
whether it is safe to climb.
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which employers can use in
ascertaining whether a wood structure is
capable of sustaining the forces imposed
by an employee climbing it, from
Appendix D to existing § 1910.269. Note
that the employer also must ascertain
whether the pole is capable of
sustaining any additional forces
imposed on it during the work, such as
the weight of employees working on it,
the weight of any new or replaced
equipment installed on it, and forces
resulting from putting tension on
conductors and guys. A note to this
effect follows paragraph (a)(2). The note
also references Appendix D.
The employer can comply with final
paragraph (a)(2) by ensuring that the
design of support structures can
withstand the stresses involved, training
employees in proper inspection and
evaluation techniques, and enforcing
company rules that adhere to the
standard. OSHA notes that employees in
the field do not necessarily have
structural engineering skills, so in many
situations—such as those involving the
installation of new, heavier, equipment
in place of older, lighter, equipment—
the employer might need to have its
engineering staff conduct engineering
analyses to ensure that the pole can
withstand the stresses involved.
(Typically, utilities perform this task in
the initial design of the system or when
they plan changes to it.) In such
situations, the Agency still expects the
employer to have the determination of
the condition of the pole or structure
made at the worksite by an employee
who is capable of making this
determination.
When employees handle a pole near
overhead lines, it is necessary to prevent
the pole from contacting exposed,
energized lines. Paragraph (a)(3)(i) of
final § 1926.964 prohibits letting the
pole come into direct contact with
exposed, energized overhead
conductors. One measure commonly
used to prevent such contact involves
pulling conductors away from the area
where the pole will go. OSHA took final
paragraph (a)(3)(i), which is equivalent
to existing § 1926.955(a)(5)(i), from
existing § 1910.269(q)(1)(ii).
Mr. Brian Erga with ESCI
recommended that OSHA revise this
section to specify the measures that
employers must take if employees bring
poles within the minimum approach
distance, explaining:
Poles whether wood, steel or concrete are
conductive, often very conductive, and
should never enter MAD without insulated
cover-up. However, the task of taking poles
into MAD is conducted thousands of times
each day across the US. OSHA needs to
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insure that safe work practices are used when
working with poles. [Ex. 0155]
Paragraph (a)(3)(i) of the final rule
protects employees against injury from
contact with conductors knocked down
by poles being set, moved, or removed.
OSHA did not design this paragraph
primarily to protect against electric
shock caused by approaching too
closely to energized parts. OSHA agrees
with Mr. Erga that poles are conductive
and that employees must not take them
within the minimum approach distance
of energized parts. However, final
§ 1926.960(c)(1)(iii) already prohibits
employees from taking any conductive
object closer to exposed energized parts
than the employer’s established
minimum approach distance, unless
employers take certain protective
measures. The Agency believes that it is
unnecessary to repeat those
requirements or alter them here.
However, it is possible that the
preamble to the proposal prompted Mr.
Erga’s comment; the preamble indicated
that ‘‘[m]easures commonly used to
prevent . . . contact [between poles and
lines] include installation of insulating
guards on the pole’’ (70 FR 34879). In
light of Mr. Erga’s apparent confusion,
OSHA did not include this example in
the final explanation for paragraph
(a)(3)(i). In any event, Mr. Erga’s
recommendation does not protect
employees from injury by conductors
knocked down by poles. Therefore,
OSHA is adopting paragraph (a)(3)(i)
substantively as proposed.
Paragraph (a)(3)(ii) requires the
employer to ensure that employees who
handle a pole while setting, moving, or
removing it near an exposed energized
overhead conductor use electrical
protective equipment or insulated
devices and do not contact the pole with
uninsulated parts of their bodies. OSHA
took this provision from existing
§ 1910.269(q)(1)(iii). NIOSH supported
proposed paragraph (a)(3)(ii), noting
that ‘‘[e]lectrocutions have occurred
when ground workers not wearing PPE
were guiding poles into holes and a
powerline was contacted’’ (Ex. 0130).
OSHA is adopting paragraph (a)(3)(ii)
without change from the proposal.
Existing § 1926.955(a)(6)(i), which
OSHA did not adopt in final § 1926.964,
requires employers to ensure that
employees standing on the ground do
not contact equipment or machinery
that is working adjacent to energized
lines or equipment, unless the
employees are using suitable electrical
protective equipment. The final rule
covers the hazards of using mechanical
equipment near energized parts in
§ 1926.959, discussed earlier in this
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section of the preamble, and the Agency
does not believe that there is a need for
redundancy in § 1926.964. In fact,
OSHA designed the final rule to
eliminate the redundant and conflicting
requirements contained in existing
Subpart V. OSHA notes that it also left
existing § 1926.955(a)(5)(ii), (a)(6)(ii),
and (a)(8) out of final § 1926.964
because final § 1926.959 already
adequately covers the hazards addressed
by these provisions (that is, hazards
related to operation of mechanical
equipment near energized parts).
Paragraphs (a)(3)(i) and (a)(3)(ii)
protect employees from hazards caused
by falling power lines and by the pole’s
contacting the line. They apply in
addition to other applicable provisions,
including requirements in final
§ 1926.959(d) for operations involving
mechanical equipment and in final
§ 1926.960(c)(1)(iii) for minimum
approach distances.
To protect employees from falling into
holes dug for poles, paragraph (a)(3)(iii),
which is being adopted without
substantive change from the proposal,
requires employers to physically guard
the holes, or ensure that employees
attend the holes, whenever anyone is
working nearby.427 OSHA took this
provision, which is equivalent to
existing § 1926.955(a)(7), from existing
§ 1910.269(q)(1)(iv).
Paragraph (b) addresses the
installation and removal of overhead
lines. OSHA took the provisions
contained in this paragraph from
existing § 1910.269(q)(2), which OSHA
based in large part on existing
§ 1926.955(c) (stringing and removing
deenergized conductors) and
§ 1926.955(d) (stringing adjacent to
energized lines). However, the final
rule, as with existing § 1910.269(q)(2),
combines these provisions into a single
paragraph (b). OSHA believes that these
provisions, which combine and simplify
the construction requirements for
stringing overhead lines, will be easier
for employers and employees to
understand. OSHA added ‘‘(overhead
lines)’’ after ‘‘overhead conductors or
cable’’ in the introductory text to
paragraph (b) in the final rule to clarify
that paragraph (b) uses these terms
synonymously.
Paragraph (b)(1) requires employers to
take precautions to minimize the
possibility that conductors and cables,
during installation and removal, will
contact energized power lines or
equipment. This paragraph requires
427 For the purpose of § 1926.964(a)(3)(iii),
‘‘nearby’’ means that an employee on the ground is
near enough to the hole that he or she could fall
into it.
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employers to do so by stringing
conductors using the tension-stringing
method (which keeps the conductors off
the ground and clear of energized
circuits) or by using barriers, such as
rope nets and guards (which physically
prevent one line from contacting
another). Employers also may use
equivalent measures. This paragraph
protects employees against electric
shock and against the effects of
equipment damage resulting from
accidental contact between the line and
energized parts during line installation
and removal.
Ms. Salud Layton with the Virginia,
Maryland and Delaware Association of
Electric Cooperatives asked the Agency
to ‘‘clarify that this requirement is
necessary to avoid hazards only when
crossing or paralleling existing
energized cables and conductors’’ (Ex.
0175).
OSHA generally agrees with this
comment, but notes that the required
precautions are necessary whenever the
lines can contact any energized parts,
not just existing energized cables and
conductors. Therefore, to clarify the
rule, the Agency added the clause
‘‘[w]hen lines that employees are
installing or removing can contact
energized parts’’ at the beginning of
final paragraph (b)(1).
Even though the precautions taken
under paragraph (b)(1) minimize the
possibility of accidental contact, there is
still a significant residual risk that the
line could contact energized parts
during installation or removal of the
line. In the 1994 rulemaking on
§ 1910.269, OSHA concluded that the
hazards posed during line installation or
removal were equivalent to the hazards
posed during the operations of
mechanical equipment near energized
parts (59 FR 4406). Employee exposure
to hazardous differences in potential
occurs if, during installation or removal
of the line, the conductor or the
equipment installing or removing the
conductor contacts an energized part.
The methods of protection employers
can apply also are the same in both
cases. Therefore, the Agency concluded
that the approach applied to the hazard
associated with contact between
mechanical equipment and overhead
lines also should apply to the hazard
associated with contact between an
existing energized conductor and a line
during installation and removal of the
line. Accordingly, paragraph (b)(2) of
proposed § 1926.964 adopted the
requirements of proposed
§ 1926.959(d)(3) by reference for
conductors, cables, and pulling and
tensioning equipment in situations in
which employees install or remove
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conductors or cables close enough to
energized conductors that certain
failures (in the pulling or tensioning
equipment, the conductor or cable being
pulled, or the previously installed lines
or equipment) could energize the
pulling or tensioning equipment,
conductor, or cable. Therefore, the
proposal essentially provided that the
employer would have to institute
measures to protect employees from
hazardous differences in potential at the
work location. (See the discussion of
final § 1926.959(d)(3) and Appendix C
to Subpart V for acceptable methods of
compliance.)
Mr. Brian Erga with ESCI
recommended that the heading to
paragraph (b)(2) be shortened from
‘‘Conductors, cables, and puling and
tensioning equipment’’ to ‘‘Pulling and
Tensioning Equipment’’ (Ex. 0155). Mr.
Erga also proposed extensive new
language for this provision, explaining:
[ESCI’s] proposed changes to
1926.694(b)(2) [use] current industry safe
work practices accepted in the electrical
industry and supported by IEEE 516 Section
7.5 and IEEE 1048 Section 10. These changes
are the current thinking of the industry and
should be followed to protect workers near
mechanical equipment. [Id.]
As discussed earlier in this section of
the preamble, Mr. Erga made a similar
proposal with respect to proposed
§ 1926.959(d)(3) (id.). OSHA rejected
that proposal. (See the summary and
explanation for final § 1926.959(d)(3),
earlier in this section of the preamble.)
The Agency is declining to adopt Mr.
Erga’s proposal here for the same
reasons. In addition, OSHA believes that
it is important for the final rule to allow
employers to set the same procedures
for protecting pulling and tensioning
equipment as they set for other types of
mechanical equipment; the hazards, and
the methods of protecting employees,
are the same. The Agency declines to
change the heading for this paragraph,
as suggested by Mr. Erga, because this
paragraph applies not only to pulling
and tensioning equipment, but to
conductors and cables as well.
Therefore, OSHA adopted paragraph
(b)(2) substantially as proposed. In the
final rule, OSHA replaced the word
‘‘wire’’ with ‘‘conductor’’ for
consistency, as proposed
§ 1926.964(b)(2) used these words
interchangeably.
Mr. James Junga with Local 223 of the
Utility Workers Union of America
requested clarification of proposed
paragraph (b)(2) as it applies to pulling
underground cables up a pole (Ex.
0197). First, he asked if this provision
addressed the stress that the pulling
operation puts on the pole (id.). OSHA
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notes that it addressed these hazards in
final paragraph (a)(2), which requires
the employer to determine that elevated
structures such as poles and towers are
strong enough to withstand the stresses
imposed by the work employees will
perform. In making that determination,
the employer must consider the stresses
imposed by pulling underground cables
up a pole.
Second, Mr. Junga asked whether
paragraph (b)(2) applies to pulling
operations when employees pull an
underground cable up a pole between
energized conductors. OSHA considers
an underground cable-pulling operation
to fall under the overhead line
provisions whenever employees pull the
‘‘underground’’ cable up a pole or other
overhead structure because the cable is
an overhead line where the cable rises
overhead. Thus, the precautions in final
paragraph (b)(2) apply when employees
pull an underground cable up a pole
close enough to energized conductors
that the specified failures could energize
the pulling or tensioning equipment or
the cable.
Paragraph (b)(3), which is being
adopted without substantive change
from the proposal, requires the disabling
of the automatic-reclosing feature of the
devices protecting any circuit for
conductors energized at more than 600
volts and that pass under conductors
employees are installing or removing. If
the employer did not make the
automatic-reclosing feature inoperable,
it would cause the circuit protective
devices to reenergize the circuit after
they had tripped, exposing the
employees to additional or more severe
injury.
Final paragraph (b)(1) requires the use
of techniques that minimize the
possibility of contact between existing
and new conductors. Final paragraph
(b)(2) requires the use of measures that
protect employees from hazardous
differences in potential. These two
paragraphs provide the primary
protection to employees installing
conductors. Final paragraph (b)(3) is a
redundant form of protection; it
provides an additional measure of safety
in case the employer violates the first
two provisions.428 Therefore, this
paragraph applies only to circuit
reclosing devices designed to permit the
disabling of the automatic-reclosing
feature. The Agency believes that the
428 Disabling the reclosing feature of circuit
protective devices does not provide any protection
against initial contact with the energized circuit
involved. It only prevents the devices from
reenergizing the circuit after they open it on a fault
condition as would occur, for example, when a line
an employee is stringing drops onto an energized
conductor.
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combination of final paragraphs (b)(1),
(b)(2), and (b)(3) will provide effective
protection to employees against the
electrical hazards associated with
installing or removing lines near
energized parts.
OSHA proposed paragraph (b)(4) to
protect workers from the hazard of
induced voltage on lines they are
installing near (and usually parallel to)
other energized lines. Proposed
paragraph (b)(4) contained
supplemental provisions on grounding
that would have applied, in addition to
grounding requirements elsewhere in
Subpart V. The proposed paragraph
generally would have required
employers to ground these lines to
minimize the voltage and protect
employees handling the lines from
electric shock when there was a hazard
from induced voltage.
Proposed paragraph (b)(4) provided
that, before employees install lines
parallel to existing energized lines, the
employer would have to determine the
approximate voltage to be induced in
the new lines or assume that the
induced voltage would be hazardous.
Additionally, the proposal would have
permitted employers to treat the line as
energized rather than comply with the
grounding requirements contained in
proposed paragraph (b)(4). As proposed,
paragraph (b)(4) contained five
requirements that would have applied
unless: (a) The employer could
demonstrate that the lines being
installed were not subject to the
induction of hazardous voltage or (b) the
lines were treated as energized. These
provisions would have required
employers to:
(1) Install grounds on each bare
conductor in increments of no more
than 2 miles (proposed paragraph
(b)(4)(i));
(2) Ensure that grounds remain in
place until completion of the
installation between dead ends
(proposed paragraph (b)(4)(ii));
(3) Remove grounds as the last phase
of aerial cleanup (proposed paragraph
(b)(4)(iii));
(4) Install grounds at each work
location and at all open dead-end or
catch-off points or the next adjacent
structure when employees are working
on bare conductors (proposed paragraph
(b)(4)(iv)); and
(5) Bond and ground bare conductors
before splicing them (proposed
paragraph (b)(4)(v)).
Mr. Brian Erga with ESCI objected to
the requirements in proposed paragraph
(b)(4), maintaining that the proposed
provisions had serious flaws that posed
hazards to employees (Exs. 0155, 0471;
Tr. 1254–1256). He proposed alternative
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provisions to protect workers installing
lines from hazards associated with the
lines becoming energized either through
contact with energized parts or by
electromagnetic or electrostatic
induction (id.). He explained:
[S]everal paragraphs in the current section
of OSHA 1910.269(q) and the proposed
section of OSHA 1926.964 are simply wrong
and ‘‘old school.’’ Much of the current and
proposed regulations rely on theories and
beliefs that have been found to be totally
incorrect and in some cases deadly wrong.
OSHA 1910.269(q)(2)(iv) and
1926.964(b)(4)(i) requires:
(i) Each bare conductor shall be grounded
in increments so that no point along the
conductor is more than 3.22 km (2 miles)
from a ground.
(ii) If employees are working on bare
conductors, grounds shall also be installed at
each work location where these employees
are working and grounds shall be installed at
all open dead-ends or catch-off points or the
next adjacent structure.
OSHA 1926.964(b)(4)(i) through (b)(4)(iv)
provides no protection and cannot be
justified with today’s knowledge of
equipotential grounding procedures. These
procedures are not supported in any industry
published documents and contradicts IEEE
1048.
. . . ESCI has yet to find an industry expert
who can explain the reason for OSHA
1910.269(q)(2)(iv) and 1926.964(b)(4)(i). In
fact these procedures create lethal hazards on
de-energized lines and equipment for
workers. Again, these rules are from the days
when we believed in safety of ‘‘felt hats’’ and
the ‘‘horse and buggy.’’
Documented fatal accidents prove multiple
sets of grounds on the same de-energized line
can create electrostatic induction at lethal
levels. On December 18, 2000, Connecticut
Light and Power sustained a fatal accident
when a qualified worker was electrocuted on
a grounded static wire, of a de-energized and
grounded line that was grounded in multiple
locations along the lines route . . . .
IEEE 1048–2003, Section 4.4.2 ‘‘Magnetic
coupling under normal conditions’’ discusses
the hazard developed by closing the station
ground switches and installing grounds at the
worksite (use of multiple grounds at multiple
locations along the line). This hazard can be
easily eliminated by grounding at one
location; the worksite with [an equipotential
zone].
Other industry studies have shown that
more than one personal protective ground,
installed at the work location, does nothing
but create additional hazards. [Ex. 0471]
Mr. Erga’s comment convinced the
Agency that multiple unnecessary
grounds can lead to injury and that
proposed paragraph (b)(4), which
provided for multiple redundant
grounds, is therefore insufficiently
protective. Furthermore, OSHA notes
that other provisions in the standard
that require protective grounding
impose performance requirements that
protect employees from hazardous
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differences in potential. For example,
final § 1926.962(c) requires temporary
protective grounds to be placed on
deenergized conductors to prevent
employee exposure to hazardous
differences in electric potential.
Paragraph (d)(3)(iii) of final § 1926.959
requires employers to protect each
employee from hazards that might arise
from mechanical equipment’s
contacting energized lines, including
protection from hazardous differences
in electric potential. OSHA decided to
adopt a similar provision here. First, the
Agency divided paragraph (b)(4) of
proposed § 1926.964 into two
paragraphs. Final paragraph (b)(4)(i),
which is described further later in this
section of the preamble, contains the
first sentence from the introductory text
to proposed paragraph (b)(4) without
substantive change. Paragraph (b)(4)(ii),
which replaces the last sentence of the
introductory text to proposed paragraph
(b)(4) and proposed paragraphs (b)(4)(i)
through (b)(4)(v), sets the employer’s
obligation to protect employees from
hazardous differences in potential
unless the lines employees are installing
are not subject to the induction of a
hazardous voltage or unless the lines are
treated as energized. Paragraph (b)(4)(ii)
of the final rule reads as follows:
Unless the employer can demonstrate that
the lines that employees are installing are not
subject to the induction of a hazardous
voltage or unless the lines are treated as
energized, temporary protective grounds
shall be placed at such locations and
arranged in such a manner that the employer
can demonstrate will prevent exposure of
each employee to hazardous differences in
electric potential.
OSHA also added a note following this
paragraph, similar to the notes to final
§§ 1926.959(d)(3)(iii) and 1926.962(c),
indicating that Appendix C contains
guidelines for protecting employees
from hazardous differences in electric
potential.
OSHA decided against adopting Mr.
Erga’s suggested regulatory language.
The Agency believes that his proposed
language is too detailed and that the
requirement adopted in the final rule
appropriately states the objective in
performance terms. OSHA, however,
considered Mr. Erga’s suggested
requirements and adopted several of
them as guidelines in Appendix C to
final Subpart V for installing protective
grounding equipment to protect
employees from hazardous differences
in potential.
As noted earlier, paragraphs (b)(4)(i)
and (b)(4)(ii) of the final rule require the
employer to determine whether existing
energized lines will induce hazardous
voltage when lines are installed parallel
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to the existing lines. OSHA notes that
the final rule does not provide specific
guidance for determining whether a
hazard exists due to induced voltage.
The hazard depends not only on the
voltage of the existing line, but also on
the length of the line employees are
installing and the distance between the
existing line and the new one. Electric
shock, whether caused by induced or
other voltage, poses two different
hazards. First, the electric shock could
cause an involuntary reaction, which
could cause a fall or other injury.
Second, the electric shock itself could
cause respiratory or cardiac arrest. If the
employer takes no precautions to
protect employees from hazards
associated with involuntary reactions
from electric shock, a hazard exists if
the induced voltage is sufficient to pass
a current of 1 milliampere through a
500-ohm resistor. (The 500-ohm resistor
represents the resistance of an
employee. The 1 milliampere current is
the threshold of perception.) If the
employer protects employees from
injury due to involuntary reactions from
electric shock, a hazard exists if the
resultant current would be more than 6
milliamperes (the let-go threshold for
women 429). OSHA included a note to
this effect following final paragraph
(b)(4).
Paragraph (b)(5) of the final rule
requires reel-handling equipment,
including pulling and tensioning
equipment, to be in safe operating
condition, as well as leveled and
aligned. Proper alignment of the
stringing machines will help prevent
failure of the equipment, conductors,
and supporting structures, which could
result in injury to workers. OSHA is
adopting this provision without change
from the proposal.
The purpose of final paragraphs (b)(6),
(b)(7), and (b)(8) is to prevent failure of
the line-pulling equipment and
accessories. These provisions,
respectively, require the employer to
ensure that employees do not exceed
load ratings (limits) of the equipment,
require the repair or replacement of
defective pulling lines and accessories,
and prohibit the use of conductor grips
on wire rope unless the manufacturer
designed such grips specifically for use
in pulling wire rope. OSHA considers
429 Electric current passing through the body has
varying effects depending on the amount of the
current. At the let-go threshold, the current
overrides a person’s control over his or her muscles.
At that level, an employee grasping an object will
not be able to let go of the object. The let-go
threshold varies from person to person; however,
there are accepted values for women, men, and
children. At 6 milliamperes, 5 percent of women
will not be able to let go. Thus, this is the accepted
let-go threshold for women. (See 41 FR 55698.)
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equipment damaged beyond
manufacturing specifications or
damaged to an extent that would reduce
its load ratings to be ‘‘defective’’ for the
purposes of final paragraph (b)(7).
Manufacturers normally provide load
limits and design specifications, but
employers also can find load limits and
specifications in engineering and
materials handbooks (see, for example,
The Lineman’s and Cableman’s
Handbook, 269-Ex. 8–5). OSHA adopted
paragraphs (b)(6), (b)(7), and (b)(8)
without substantive revision from the
proposal.
When employers use the tension
stringing method, the pulling rig (which
takes up the pulling rope and thereby
pulls the conductors into place) is
separated from the reel stands and
tensioner (which pay out the conductors
and apply tension to them) by one or
more spans (the distance between the
structures supporting the conductors).
In an emergency, the pulling equipment
operator may have to shut down the
operation. Paragraph (b)(9), which is
being adopted without substantive
change from the proposal, requires the
employer to ensure that employees
maintain reliable communication
between the reel tender and the pullingrig operator through two-way radios or
other equivalent means. OSHA designed
this provision to ensure that, in case of
emergency at the conductor supply end,
the pulling rig operator can shut the
equipment down before injury-causing
damage occurs.
Paragraph (b)(10), which is being
adopted without substantive change
from the proposal, prohibits the
operation of the pulling rig under unsafe
conditions. OSHA included an
explanatory note following final
paragraph (b)(10) providing examples of
unsafe conditions.
Paragraph (b)(11), which is being
adopted without substantive change
from the proposal, generally prohibits
employees from working directly
beneath overhead operations or on the
crossarm while a power-driven device is
pulling the conductor or pulling line
and the conductor or pulling line is in
motion. Employees may perform work
in such positions only as necessary to
guide the stringing sock or board over or
through the stringing sheave. This
provision minimizes employee exposure
to injury resulting from the failure of
equipment, conductors, or supporting
structures during pulling operations.
Under certain conditions, employees
must perform work on transmission and
distribution lines while they remain
energized. Sometimes, employees use
rubber insulating equipment or live-line
tools to accomplish this work. However,
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this equipment has voltage and other
limitations which make it impossible to
insulate the employee performing work
on energized lines under all conditions.
In such cases, usually on medium- and
high-voltage transmission lines,
employees use the live-line barehand
technique to perform the work. When
they perform work ‘‘bare handed,’’ the
employees work from an insulated
aerial platform and are electrically
bonded to the energized line. In this
configuration, there is essentially no
potential difference across the worker’s
body, thereby protecting the employee
from electric shock. Final paragraph (c)
addresses the live-line barehand
technique.
OSHA took paragraph (c) from
existing § 1910.269(q)(3). Existing
§ 1926.955(e) contains similar
requirements for live-line bare hand
work. The following summary and
explanation of final § 1926.964(c)
outlines the substantive differences
between this final rule and the existing
rules.
Because employees perform live-line
barehand work on overhead lines,
OSHA proposed to place requirements
for this type of work in the section
relating to work on overhead lines. This
placement is consistent with the
placement of live-line barehand
requirements in existing Subpart V.
However, it is technically possible to
perform live-line barehand work on
other types of installations as well (in
substations, for example). In the
preamble to the proposal, OSHA
requested comments on whether it
should consolidate the live-line
barehand requirements with the other
requirements relating to work on
energized lines contained in § 1926.960.
OSHA received few comments on this
issue. Most of the commenters
recommended leaving the live-line
barehand requirements in the section on
overhead line work. (See, for example,
Exs. 0162, 0186, 0227.) TVA
recommended moving the live-line bare
hand requirements to § 1926.960 to
place all requirements related to work
on energized lines in one location (Ex.
0213). BGE recommended that the liveline barehand requirements stand alone
(Ex. 0126).
OSHA decided to keep the live-line
barehand provisions with the
requirements for overhead line work.
The Agency believes that nearly all liveline barehand work is performed on
overhead lines. In addition, the inherent
characteristics of the work and the
required minimum approach distances
to grounded objects generally make it
difficult to use the live-line barehand
technique on energized parts not
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installed overhead. However, OSHA is
making changes to § 1926.964 to clarify
that paragraph (c) applies to all
barehand work on energized parts. The
Agency is modifying the title of final
§ 1926.964 and the scope of this section,
as set forth in paragraph (a)(1), to
indicate that this section applies to liveline barehand work, in addition to
overhead line work. Thus, final
paragraph (c) applies to live-line
barehand work irrespective of whether
employees perform this work on
overhead lines.
Final paragraph (c)(1) requires
employers to train each employee using,
or supervising the use of, the live-line
barehand method on energized circuits
in the technique and safety
requirements of final § 1926.964(c). The
training must conform to § 1926.950(b).
Without this training, employees would
not be able to perform this highly
specialized work safely. Proposed
paragraph (c)(1) incorrectly implied that
only refresher training needed to meet
proposed § 1926.950(b). OSHA revised
the language in this provision in the
final rule to make it clear that the
employee must complete training
conforming to final § 1926.950(b) and
that all of the training requirements in
§ 1926.950(b) apply.
Before employees can start live-line
barehand work, employers must
ascertain the voltage of the lines on
which employees will be performing
work. This voltage determines the
minimum approach distances and the
types of equipment that employees can
use. If the voltage is higher than
expected, the minimum approach
distance will be too small, and the
equipment may not be safe for use.
Therefore, final paragraph (c)(2) requires
employers to make a determination,
before any employee uses the live-line
barehand technique on energized highvoltage conductors or parts, of the
nominal voltage rating of the circuit, of
the clearances to ground of lines and
other energized parts on which
employees will perform work, and of
the voltage limitations of equipment
they will be using. OSHA is adopting
this provision largely as proposed. The
Agency describes two key revisions in
the following paragraph.
First, the final rule clarifies that this
information is in addition to the
information about existing conditions
that is required by final § 1926.950(d).
Second, final § 1926.964(c)(2)(ii) uses
the term ‘‘clearances to ground’’ in place
of the proposed term ‘‘minimum
approach distances to ground.’’ OSHA
took this provision from existing
§ 1910.269(q)(3)(ii)(B). OSHA took
existing § 1910.269(q)(3)(ii)(B), in turn,
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from existing § 1926.955(e)(2)(ii), which
uses the term ‘‘clearances to
ground.’’ 430
The term ‘‘clearances to ground’’ in
existing § 1926.955(e)(2)(ii) refers to the
clear distance between energized parts
and ground. That term, not ‘‘minimum
approach distances to ground,’’ is
appropriate here. Therefore, in final
§ 1926.964(c)(2)(ii), OSHA is adopting
the term from existing
§ 1926.955(e)(2)(ii) in place of the
proposed term.
Because an employee performing liveline barehand work is at the same
potential as the line on which he or she
is working, the employee has exposure
to two different voltages. First, the
employee is exposed to the phase-toground voltage with respect to any
grounded object, such as a pole or
tower. Second, the employee is exposed
to the full phase-to-phase voltage with
respect to the other phases on the
circuit. Thus, there are two sets of
minimum approach distances
applicable to live-line barehand work—
one for the phase-to-ground exposure
(the distance from the employee to a
grounded object) and one for the phaseto-phase exposure (the distance from the
employee to another phase). The phaseto-phase voltage is higher than the
phase-to-ground voltage. Consequently,
the phase-to-phase-based minimum
approach distance is greater than the
phase-to-ground-based minimum
approach distance. (See the explanation
of the basis for minimum approach
distances in the summary and
explanation for final § 1926.960(c)(1),
earlier in this section of the preamble.)
Paragraph (c)(3)(i), which is being
adopted without substantive change
from the proposal, requires that the
employer ensure that the insulated tools
(such as live-line tools), insulated
equipment (such as insulated ladders),
and aerial devices and platforms used
by employees in live-line barehand
work are designed, tested, and made for
live-line barehand work. The Agency
considers insulated equipment (such as
live-line tools) designed for longduration contact with parts energized at
the voltage on which employees will
use the equipment to meet this
requirement. Insulating equipment
designed for brush contact only is not
430 In fact, in 1989, OSHA used ‘‘clearances to
ground’’ in proposed § 1910.269(q)(3)(ii)(B). The
Agency mistakenly changed the language from
‘‘clearances to ground’’ to ‘‘minimum approach
distances to ground’’ in the 1994 final rule
promulgating § 1910.269 because OSHA decided to
replace the term ‘‘clearance’’ with ‘‘minimum
approach distance’’ throughout § 1910.269 where it
used the word ‘‘clearances’’ to refer to ‘‘[t]he closest
distance an employee is permitted to approach an
energized or a grounded object’’ (59 FR 4381).
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suitable for live-line barehand work.
Paragraph (c)(3)(ii), which is being
adopted without substantive change
from the proposal, requires that
employers ensure that employees keep
tools and equipment clean and dry
while they are in use. These provisions
are important to ensure that equipment
does not fail under constant contact
with high-voltage sources.
Paragraph (c)(4), which is being
adopted without substantive change
from the proposal, requires employers to
render inoperable the automaticreclosing feature of circuit-interrupting
devices protecting the lines if the design
of those devices so permits. In case of
a fault at the worksite, it is important for
the circuit to be deenergized as quickly
as possible and for it to remain
deenergized once the protective devices
open the circuit.431 Preventing the
reclosing of a circuit will reduce the
severity of any possible injuries.
Additionally, this measure helps limit
possible switching-surge voltage,
thereby providing an extra measure of
safety for employees. This provision is
comparable to existing § 1926.955(e)(5),
which requires the employer to render
the automatic-reclosing feature
inoperable ‘‘where practical.’’ The
proposal eliminates this phrase because
OSHA believes that it is essential that a
line that becomes deenergized on a fault
not be reenergized if possible. During
live-line barehand work, employees
have no other back-up system providing
for their safety as they would for work
on deenergized lines.432 Thus, if the
employee causes a fault on the line, the
line must not become reenergized
automatically.
Sometimes the weather makes liveline barehand work unsafe. For
example, lightning strikes on lines can
create severe transient voltages against
which the minimum approach distances
required by final paragraph (c)(13)
(described later in this section of the
preamble) may not provide complete
protection to employees working on the
line. Additionally, forces imposed by
the wind can move line conductors and
reduce the clearance below the
minimum approach distance. To
provide protection against
environmental conditions that can
increase the hazards by an unacceptable
degree, final paragraph (c)(5) prohibits
live-line barehand work under adverse
weather conditions that make the work
431 If the circuit protective devices do not provide
an autoreclosing feature, the circuit will remain
deenergized by design. In addition, voltage surges
caused by circuit reclosing would not occur.
432 Protective grounding provides supplementary
protection in case the deenergized line is
reenergized.
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hazardous even after the employer
implements the work practices required
by Subpart V. Also, employees may not
work under any conditions in which
winds reduce phase-to-phase or phaseto-ground clearances at the work
location below the minimum approach
distances specified in final paragraph
(c)(13), unless insulating guards cover
the grounded objects and other lines
and equipment.
Existing § 1926.955(e)(6) prohibits
live-line barehand work only during
electrical storms. OSHA believes that
expanding the prohibition to include
any weather condition making it unsafe
to perform this type of work will
increase employee protection. OSHA
took the language for paragraph (c)(5) in
the final rule from existing
§ 1910.269(q)(3)(v), which prohibits
live-line barehand work ‘‘when adverse
weather conditions would make the
work hazardous even after the work
practices required by this section are
employed.’’ (Emphasis added.) OSHA
included this language in proposed
§ 1926.964(c)(5). The Agency corrected
paragraph (c)(5) in the final rule by
replacing the word ‘‘section’’ with
‘‘subpart.’’ In addition, the Agency
revised this provision in the final rule
to clarify that employees may not
perform work when winds reduce the
phase-to-ground or phase-to-phase
clearances (rather than ‘‘minimum
approach distances’’) below the required
minimum approach distances.
A note to final paragraph (c)(5)
provides that thunderstorms in the
vicinity, high winds, snow storms, and
ice storms are examples of adverse
weather conditions that make live-line
barehand work too hazardous to
perform safely, even after the employer
implements the work practices required
by Subpart V. In the final rule, OSHA
revised the note from the proposal to
more closely match the regulatory text
in paragraph (c)(5). In addition, the
Agency changed ‘‘immediate vicinity’’
to ‘‘vicinity’’ to clearly indicate that
thunderstorms do not need to be in the
work area to pose hazards.433
Paragraph (c)(6), which is being
adopted without substantive change
from the proposal, requires the use of a
conductive device, usually a conductive
bucket liner, for bonding the insulated
aerial device to the energized line or
equipment. This bond creates an area of
equipotential in which the employee
can work safely. The employee must be
bonded to this device by means of
433 Section 7.3.1.1 of IEEE Std 516–2009 states:
‘‘Energized-line maintenance should not be started
when lightning is visible or thunder is audible at
the worksite’’ (Ex. 0532).
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conductive shoes or leg clips or by
another effective method. Additionally,
if necessary to protect employees further
(that is, if differences in electric
potential at the worksite pose a hazard
to employees), the employer must
provide electrostatic shielding designed
for the voltage. This paragraph, which
OSHA took from existing
§ 1910.269(q)(3)(vi), is essentially
identical to existing § 1926.955(e)(7).
To avoid receiving a shock caused by
charging current, the employee must
bond the conductive bucket liner or
other conductive device to the energized
conductor before he or she touches the
conductor. Typically, employees use a
live-line tool to bring a bonding jumper
(already connected to the conductive
bucket liner) into contact with the
energized line. This connection brings
the equipotential area surrounding the
employee to the same voltage as that of
the line. Thus, paragraph (c)(7), which
is being adopted without substantive
change from the proposal, requires the
employer to ensure that, before the
employee contacts the energized part,
the employee bonds the conductive
bucket liner or other conductive device
to the energized conductor by means of
a positive connection. Final paragraph
(c)(7) also requires this connection to
remain attached to the energized
conductor until employees complete the
work on the energized circuit. This
paragraph, which OSHA took from
existing § 1910.269(q)(3)(vii), is
essentially identical to existing
§ 1926.955(e)(14).
Paragraph (c)(8), which is being
adopted without substantive change
from the proposal, requires aerial lifts
used for live-line barehand work to have
upper controls that are within easy
reach of the employee in the bucket and
lower controls near the base of the boom
that can override operation of the
equipment. On two-bucket-type lifts, the
upper controls must be within easy
reach of both buckets. Upper controls
are necessary so that employees in the
bucket can precisely control the lift’s
direction and speed of approach to the
live line. Control by workers on the
ground responding to directions from a
worker in the bucket could lead to
contact by an employee in the lift with
the energized conductor before the
bonding jumper is in place. Controls are
necessary at ground level, however, so
that employees on the ground can
promptly lower and assist employees in
the lift who become disabled as a result
of an accident or illness. Therefore,
paragraph (c)(9), which is being adopted
without substantive change from the
proposal, prohibits, except in an
emergency, operation of the ground-
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level controls when an employee is in
the lift. Final paragraphs (c)(8) and
(c)(9), which OSHA took from existing
§ 1910.269(q)(3)(viii) and (q)(3)(ix),
respectively, are essentially identical to
existing § 1926.955(e)(12) and (e)(13).
Paragraph (c)(10), which is being
adopted without substantive change
from the proposal, requires the
employer to ensure that employees
check all aerial-lift controls to ensure
that they are in proper working order
before employees elevate an aerial lift
into the work position. This paragraph,
which OSHA took from existing
§ 1910.269(q)(3)(x), is essentially
identical to existing § 1926.955(e)(10).
To protect employees on the ground
from the electric shock they would
receive upon touching the truck
supporting the aerial lift, paragraph
(c)(11), which is being adopted without
substantive change from the proposal,
requires the body of the truck to be
grounded, or the body of the truck to be
barricaded and treated as energized,
before employees elevate the boom. If
the truck is grounded, the insulation of
the lift limits the voltage on the body of
the truck to a safe level. This paragraph,
which OSHA took from existing
§ 1910.269(q)(3)(xi), is similar to
existing § 1926.955(e)(9). The existing
requirement in Subpart V, however, also
includes a provision for using the
outriggers on the aerial lift to stabilize
the equipment. Final § 1926.959(b),
discussed earlier in this section of the
preamble, addresses the need to
stabilize aerial lifts.
Aerial lifts that are used in live-line
barehand work are exposed to the full
line-to-ground voltage of the circuit for
the duration of the job. To ensure that
the insulating value of the lift being
used is high enough to protect
employees, final paragraph (c)(12)
requires the employer to ensure that
employees perform a boom-current test
before starting work each day.
Employers also must ensure that
employees perform the test each time
during the day when they encounter a
higher voltage and whenever changed
conditions indicate a need for retesting.
According to final paragraph
(c)(12)(i), the test consists of placing the
bucket in contact with a source of
voltage equal to that encountered during
the job and keeping it there for at least
3 minutes. Employees normally
accomplish the test at the worksite by
placing the bucket in contact with the
energized line on which they will be
working (without anybody in the
bucket, of course).
To provide employees with a level of
protection equivalent to that provided
by existing § 1910.269(q)(3)(xii) and
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American National Standard for
Vehicle-Mounted Elevating and Rotating
Aerial Devices (ANSI/SIA A92.2–
2001 434), OSHA proposed, in the third
sentence of paragraph (c)(12), to permit
a leakage current of up to 1
microampere per kilovolt of nominal
phase-to-ground voltage. In contrast, the
corresponding provision in existing
§ 1926.955(e)(11) is less protective; it
allows up to 1 microampere of current
for every kilovolt of phase-to-phase
voltage.435 OSHA received no comments
on this issue and, therefore, adopted the
proposed limit of 1 microampere per
kilovolt of nominal phase-to-ground
voltage in paragraph (c)(12)(ii) of the
final rule.
Final paragraph (c)(12)(iii) requires
the immediate suspension of work from
the aerial lift whenever there is an
indication of a malfunction of the
equipment, not only during tests. This
requirement will prevent the failure of
insulated aerial devices during use and
will only affect work from an aerial lift.
Employers may continue work not
involving an aerial lift. Halting work
from the lift will protect employees in
the lift, as well as employees on the
ground, from the electrical hazards
involved.
OSHA took paragraph (c)(12) from
existing § 1910.269(q)(3)(xii) and
adopted paragraph (c)(12) without
substantive change from the proposal;
this provision in the final rule is similar
to existing § 1926.955(e)(11), except as
previously noted.
Paragraphs (c)(13), (c)(14), and (c)(15)
in the proposed rule would have
generally required employees to
maintain the minimum approach
distances specified in Table V–2
through Table V–6 from grounded
objects and from objects at an electric
potential different from the potential of
the bucket. Those proposed provisions,
which OSHA based on existing
§ 1910.269(q)(3)(xiii), (q)(3)(xiv), and
(q)(3)(xv), were essentially identical to
existing § 1926.955(e)(15), (e)(16), and
(e)(17). Proposed paragraph (c)(13)
applied to minimum approach distances
in general; proposed paragraph (c)(14)
covered minimum approach distances
for employees approaching or leaving
the energized conductor or bonding to
an energized circuit; and proposed
paragraph (c)(15) applied to the distance
between the bucket and the grounded
end of a bushing or insulator string and
other grounded surfaces. The latter two
434 The 2009 edition of ANSI/SIA A92.2 contains
an identical requirement.
435 For a three-phase, Y-connected system, the
phase-to-phase voltage equals times the phase-toground voltage.
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paragraphs in the proposal clarified that
the employee and the bucket are, in
effect, at phase potential as the
employee is approaching the energized
part and that employees would have to
maintain the phase-to-ground minimum
approach distance from grounded
objects. The preamble to the proposal
noted that the employee also would
have to maintain the phase-to-phase
minimum approach distance from the
other phases on the system (70 FR
34882) and requested comments on
whether proposed paragraphs (c)(14)
and (c)(15) should address objects at
different phase potentials, in addition to
objects at ground potential.
Only two commenters addressed this
issue. BGE commented that it is
reasonable to address only phase-toground potential because the proposed
provisions implied phase-to-phase
potential (Ex. 0126). IBEW argued, in
contrast, that OSHA also should address
phase-to-phase exposures in paragraphs
(c)(14) and (c)(15), commenting:
Since this requirement is contained in the
live-line bare-hand work section of the
proposal, the language should address objects
at different phase potential, not just ground
potentials. When performing live-line barehand work mid span, the phase-to-phase
MAD could be critical. The same would hold
true anytime an aerial device would be
positioned between dead-ends on structures,
or any other configuration when multiphases
are present on the structure. [Ex. 0230]
OSHA decided to take a middle
course on this issue. When an employee
is working at phase potential, which
final paragraph (c)(13) covers, or moving
into or away from the working position,
which final paragraph (c)(14) covers,
both phase-to-phase and phase-toground exposures may come into play.
Proposed paragraph (c)(13) addressed
both exposures, but, as noted in the
preamble to the proposal, proposed
paragraph (c)(14) did not (70 FR 34882).
OSHA is correcting this oversight in the
final rule, so that final paragraph (c)(14)
also requires the employer to ensure
that employees maintain the minimum
approach distances ‘‘between the
employee and conductive objects
energized at different potentials.’’
Proposed paragraph (c)(15)
supplemented proposed paragraphs
(c)(13) and (c)(14) and served as a
reminder that the phase-to-ground
minimum approach distance applied to
the grounded end of the insulator string.
Thus, there is no need to add phase-tophase exposures to this paragraph.
OSHA is making an additional change
to paragraphs (c)(13) through (c)(15) to
account for changes in the minimum
approach-distance requirements
adopted in final § 1926.960(c)(1). The
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20529
final rule does not list specific
minimum approach distances in tables
as the proposal did. Instead, final
§ 1926.960(c)(1)(i) requires the employer
to establish minimum approach
distances. (See the summary and
explanation for final § 1926.960(c)(1),
earlier in this section of the preamble.)
Consequently, paragraphs (c)(13)
through (c)(15) of final § 1926.964 refer
to ‘‘minimum approach distances,
established by the employer under
§ 1926.960(c)(1)(i),’’ in place of the
references to proposed Table V–2
through Table V–6.
Mr. Anthony Ahern with Ohio Rural
Electric Cooperatives noted that
clearances between phases in
substations typically are closer than on
power lines (Ex. 0186). He asserted that
if paragraph (c) ‘‘is also going to cover
bare hand work in substations then
phase to phase clearances also need to
be addressed’’ (id.).
OSHA does not dispute Mr. Ahern’s
assertion that phase-to-phase clearances
in substations may be smaller than on
overhead lines. However, if the
clearances are too small to permit
employees to maintain minimum
approach distances for phase-to-phase
exposures while performing live-line
barehand work, then the employer will
have to choose a different work method.
The Agency notes that employers
already face this issue under existing
§ 1910.269 and Subpart V, which both
set minimum approach distances for
phase-to-phase exposures.
Paragraph (c)(16), which is being
adopted without substantive change
from the proposal, prohibits the use of
handlines between the bucket and boom
or between the bucket and ground. Such
use of lines could result in a potential
difference between the employee in the
bucket and the power line when the
employee contacts the handline. If the
handline is a nonconductive type not
supported from the bucket, employees
may use it from the conductor to
ground. (Unless the rope is insulated for
the voltage, employees on the ground
must treat it as energized.436) Lastly, the
employer must ensure that no one uses
436 The definition of ‘‘insulated’’ in final
§ 1926.968 reads: ‘‘Separated from other conducting
surfaces by a dielectric (including air space)
offering a high resistance to the passage of current.’’
The note following this definition states: ‘‘When
any object is said to be insulated, it is understood
to be insulated for the conditions to which it
normally is subjected. Otherwise, it is, for the
purpose of this subpart, uninsulated.’’ Thus,
employees must treat any rope not insulated for the
voltage as a conductive object and, thus, as
energized when it is in contact with an energized
part.
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ropes used for live-line barehand work
for other purposes.
OSHA took final paragraph (c)(16)
from existing § 1910.269(q)(3)(xvi); this
provision is similar to existing
§ 1926.955(e)(18). However, the existing
standard, at § 1926.955(e)(18)(ii),
prohibits employees from placing
conductive materials over 36 inches
long in the aerial lift bucket. Existing
§ 1926.955(e)(18)(ii) makes exceptions
for ‘‘appropriate length jumpers, armor
rods, and tools.’’ OSHA is removing this
requirement. Under the final rule,
employers must ensure that employees
maintain minimum approach distances
regardless of the length of any
conductive object. Thus, existing
§ 1926.955(e)(18)(ii) is unnecessary.
Paragraph (c)(17), which is being
adopted without substantive change
from the proposal, prohibits passing
uninsulated equipment or materials
between a pole or structure and an
aerial lift while an employee working
from the bucket is bonded to an
energized part. Passing uninsulated
objects in this way would bridge the
insulation to ground and endanger the
employee. This provision, which OSHA
based on existing § 1910.269(q)(3)(xvii),
has no counterpart in existing
§ 1926.955(e).
Proposed paragraph (c)(18) would
have required the employer to print, on
a plate of durable nonconductive
material, a table reflecting the minimum
approach distances listed in proposed
Table V–2 through Table V–6. That
paragraph would also have required the
employer to mount the plate so as to be
visible to the operator of the boom on
aerial devices used for live-line
barehand work. This provision, which
OSHA took from existing
§ 1910.269(q)(3)(xviii), was equivalent
to existing § 1926.955(e)(20)(i).
Although the Agency received no
comments on this proposed provision,
OSHA is not including it in the final
rule. First, the final rule replaces the
tables specifying minimum approach
distances with a requirement that the
employer establish minimum approach
distances based on formulas. For
voltages over 72.5 kilovolts, where
employers use the live-line barehand
technique, those established minimum
approach distances could vary from site
to site as the maximum transient
overvoltage varies.437 Employers would
437 The final rule does not require the employer
to make site-by-site engineering analyses. The
employer could make an analysis that applies to a
single site, a range of sites, or all sites for a given
voltage, depending on the approach the employer
takes in performing the engineering analysis. See
the summary and explanation for final
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comply with proposed paragraph (c)(18)
with a table listing either a single
minimum approach distance for each
voltage or listing a variety of minimum
approach distances for each voltage. A
table listing a single value for each
voltage would list minimum approach
distances that employees would not be
using at some sites, possibly leading to
confusion. A table listing a variety of
minimum approach distances for each
voltage would be more difficult for
employees to follow and might lead
them to use noncompliant minimum
approach distances, thus exposing the
employees to sparkover hazards.
Second, with information provided by
the employer under final §§ 1926.950(d)
and 1926.952(a)(1), employees will
know the applicable minimum
approach distance and will discuss it
during the job briefing required under
final § 1926.952(a)(2). Through the job
briefing, the aerial device operator, and,
if needed, the observer required under
§ 1926.959(d)(2), will know the
applicable minimum approach distance
without needing to reference a table
mounted on the boom of the aerial
device.
For these reasons, OSHA is not
adopting proposed § 1926.964(c)(18) in
the final rule.
Final paragraph (c)(18) requires a
nonconductive measuring device to be
available and readily accessible to
employees performing live-line
barehand work. OSHA took this
provision from existing
§ 1910.269(q)(3)(xix). Existing
§ 1926.955(e)(20)(ii) recommends, but
does not require, an insulating
measuring device. OSHA believes that
this should be a requirement, rather
than a recommendation, so that
employees can accurately determine
whether they are maintaining the
required minimum approach distances.
Compliance with final paragraph (c)(18)
will help the employee accurately
determine and maintain the minimum
approach distances required by the
standard. OSHA revised paragraph
(c)(18) in the final rule to clarify that the
measuring device must be accessible to
employees performing live-line
barehand work.
Existing § 1926.955(e)(19) prohibits
employees from overstressing an aerial
lift used in live-line barehand work
while lifting or supporting weights.
OSHA did not include this requirement
in proposed or final § 1926.964. The
hazard addressed by the existing
requirement is a general hazard, which
is present whenever an employee uses
§ 1926.960(c)(1)(ii), earlier in this section of the
preamble.
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an aerial lift, not just during live-line
barehand work. Final § 1926.959(c),
which requires employers to operate
mechanical equipment within its
maximum load ratings and other design
limitations, is the appropriate provision
addressing the relevant hazards.
Final paragraph (d) addresses hazards
associated with towers and other
structures supporting overhead lines.
OSHA took this paragraph from existing
§ 1910.269(q)(4).
Paragraph (b) of existing § 1926.955
addresses metal tower construction.
Many of the requirements in the existing
rules cover the same hazards as other
provisions in the construction
standards. For example, existing
§ 1926.955(b)(1), (b)(2), and (b)(3)
address hazards associated with footing
excavations. Subpart P of Part 1926 fully
protects power transmission and
distribution workers from these
hazards.438 Therefore, revised Subpart V
contains no counterparts to these
existing requirements. Existing
§ 1926.955(b)(5)(i) and (b)(7) contain
simple references to other Part 1926
requirements. Existing
§ 1926.955(b)(5)(iii), (b)(6)(i), (b)(6)(v),
and (b)(8), which address a few of the
hazards associated with mechanical
equipment, contain requirements that
are equivalent to provisions in existing
Subpart CC of Part 1926 or final
§ 1926.959. Revised Subpart V does not
contain counterparts for these six
paragraphs. OSHA believes that
eliminating these provisions will reduce
redundancy and will eliminate the
potential for conflicts between different
standards. No rulemaking participants
opposed the removal of these existing
requirements.
To protect employees on the ground
from hazards presented by falling
objects, paragraph (d)(1), which is being
adopted without substantive change
from the proposal, prohibits workers
from standing under a tower or other
structure while work is in progress,
unless the employer can demonstrate
that their presence is necessary to assist
employees working above. This
provision, which OSHA took from
existing § 1910.269(q)(4)(i), is equivalent
438 Provisions outside Subpart P cover two of the
requirements in the existing paragraphs. Under the
last sentence of existing § 1926.955(b)(1), employees
must use ladders to access pad- or pile-type footing
excavations more than 4 feet deep. Paragraph (a) of
§ 1926.1051 already addresses this hazard; this
provision requires employers to provide a stairway
or a ladder for access to breaks in elevation of more
than 48 cm, unless a ramp, runway, sloped
embankment, or personnel hoist is available.
Existing § 1926.955(b)(3)(iii) addresses the stability
of equipment used near excavations. Final
§ 1926.959(b) and (c) cover hazards associated with
instability of mechanical equipment.
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to existing § 1926.955(b)(4)(i) and
(b)(5)(ii). However, final paragraph
(d)(1) eliminates the redundancy
presented by the two existing
requirements in § 1926.955.
Paragraph (d)(2), which is being
adopted without substantive change
from the proposal, requires the
employer to ensure that employees use
tag lines or other similar devices to
maintain control of tower sections being
raised or positioned, unless the
employer can demonstrate that the use
of such devices would result in a greater
hazard to employees. The use of tag
lines prevents moving tower sections
from striking employees. This provision,
which OSHA took from existing
§ 1910.269(q)(4)(ii), is similar to existing
§ 1926.955(b)(4)(ii) and (b)(6)(ii).
However, final paragraph (d)(2)
eliminates the redundancy presented by
the two existing requirements in
§ 1926.955.
Paragraph (d)(3), which is being
adopted without substantive change
from the proposal, requires loadlines to
remain in place until employees safely
secure the load so that it cannot topple
and injure an employee. This provision,
which OSHA took from existing
§ 1910.269(q)(4)(iii), is essentially
identical to existing § 1926.955(b)(4)(iii)
and (b)(6)(iii). However, final paragraph
(d)(3) eliminates the redundancy
presented by the two existing
requirements in § 1926.955.
Some weather conditions can increase
the hazard for employees working from
towers and other overhead structures.
For example, icy conditions may
increase the likelihood of slips and falls,
perhaps making them unavoidable.
Final paragraph (d)(4) generally
provides that work must stop when
adverse weather conditions make the
work hazardous in spite of compliance
with other applicable provision of
Subpart V. However, when the work
involves emergency restoration of
electric power,439 the additional risk
may be necessary for public safety, and
the standard permits employees to
perform such work even in adverse
weather conditions. This provision,
which OSHA took from existing
§ 1910.269(q)(4)(iv), is essentially
identical to existing § 1926.955(b)(6)(iv).
OSHA changed ‘‘this section’’ in
proposed paragraph (d)(4) to ‘‘this
subpart’’ in final paragraph (d)(4) to
accurately identify the CFR unit
involved.
439 For purposes of final paragraph (d)(4), OSHA
considers emergency-restoration work to be work
needed to restore an electric power transmission or
distribution installation to an operating condition to
the extent necessary to safeguard the general public.
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A note to paragraph (d)(4) provides
that thunderstorms in the vicinity, high
winds, snow storms, and ice storms are
examples of adverse weather conditions
that make work on towers or other
structures that support overhead lines
too hazardous to perform, even after the
employee implements the work
practices required by final Subpart V. In
the final rule, OSHA revised the note to
closely match the regulatory text in
paragraph (d)(4). In addition, the
Agency changed ‘‘immediate vicinity’’
to ‘‘vicinity’’ to more clearly indicate
that thunderstorms do not need to be in
the work area to pose a hazard.440
16. Section 1926.965, Underground
Electrical Installations
In many electric distribution systems,
utilities install electric equipment in
enclosures, such as manholes and
vaults, set beneath the earth. Section
1926.965 addresses safety for these
underground electrical installations. As
noted in final paragraph (a), the
requirements in this section are in
addition to requirements contained
elsewhere in Subpart V (and elsewhere
in Part 1926) because § 1926.965 only
addresses conditions unique to
underground facilities. For example,
final § 1926.953, relating to enclosed
spaces, also applies to underground
operations involving entry into an
enclosed space.
OSHA took § 1926.965 from existing
§ 1910.269(t). Existing Subpart V
contains requirements for work on
underground lines in § 1926.956. OSHA
explains the differences between the
existing rules and the final rule in the
following summary and explanation of
final § 1926.965.
Paragraph (b), which is being adopted
without substantive change from the
proposal, requires the use of ladders or
other climbing devices for entrance into,
and exit from, manholes and subsurface
vaults that are more than 1.22 meters (4
feet) deep. Because employees’ jumping
into subsurface enclosures or climbing
on the cables and hangers installed in
these enclosures can easily injure
employees, the standard requires the
use of appropriate devices for
employees entering and exiting
manholes and vaults. Paragraph (b)
specifically prohibits employees from
climbing on cables and cable hangers to
get into or out of a manhole or vault.
OSHA took this provision from existing
§ 1910.269(t)(1). Existing Subpart V
440 Section
7.3.1.1 of IEEE Std 516–2009 states:
‘‘Energized-line maintenance should not be started
when lightning is visible or thunder is audible at
the worksite’’ (Ex. 0532).
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20531
contains no counterpart to this
requirement.
Paragraph (c), which is being adopted
without substantive change from the
proposal, requires equipment used to
lower materials and tools into manholes
or vaults to be capable of supporting the
weight of the materials and tools and
specifies that employers check this
equipment for defects before employees
use it. Paragraph (c) also requires
employees to be clear of the area
directly under the opening for the
manhole or vault before tools or
materials are lowered into the
enclosure. These provisions, found in
separate paragraphs in the final rule,
protect employees against injuries from
falling tools and material. Note that,
because work addressed by this
paragraph exposes employees to the
danger of head injury, § 1926.100(a)
requires employees to wear head
protection when they are working in
underground electrical installations.
OSHA took paragraph (c) of the final
rule from existing § 1910.269(t)(2).
Existing Subpart V contains no
counterpart to this requirement.
Final paragraph (d) requires
attendants for manholes and vaults.
Under final paragraph (d)(1), during the
time employees are performing work in
a manhole or vault that contains
energized electric equipment, an
employee with first-aid training must be
available on the surface in the
immediate vicinity 441 of the manhole or
vault entrance (but not normally in the
manhole or vault) to render emergency
assistance. However, under paragraph
(d)(2), the attendant may enter the
manhole, for brief periods, to provide
nonemergency assistance to the
employees inside.
The provisions in final paragraph (d)
ensure that employers can provide
emergency assistance to employees
working in manholes and vaults, where
the employees work unobserved and
where undetected injury could occur.
Taken from existing § 1910.269(t)(3) and
existing § 1926.956(b)(1), these
requirements protect employees within
the manholes and vaults without
exposing the attendants outside to a risk
of injury faced by employees inside
these structures.
Because the hazards addressed by
final paragraph (d) involve primarily
electric shock, allowing the attendant to
441 For the purposes of final § 1926.965(d)(1),
‘‘immediate vicinity’’ means near enough to the
manhole or vault opening that the attendant can
monitor employees in the space and render any
necessary assistance in an emergency.
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enter the manhole briefly 442 would
have no significant effect on the safety
of the employee he or she is protecting.
In case of electric shock, the attendant
would still be able to provide assistance.
OSHA is adopting paragraph (d) without
substantive change from the proposed
rule. As noted in the summary and
explanation for final §§ 1926.951(b) and
1926.953(h) earlier in this section of the
preamble, OSHA adopted a definition of
‘‘first-aid training’’ that provides that
first-aid training includes training in
CPR. Therefore, OSHA replaced the
term ‘‘first aid and CPR training meeting
§ 1926.951(b)(1)’’ in proposed
§ 1926.965(d)(1) with ‘‘first-aid training’’
in final § 1926.965(d)(1).
Mr. Kevin Taylor with Lyondell
Chemical Company requested that the
Agency clarify what this provision
means by ‘‘immediate vicinity,’’ asking:
‘‘Would this definition include someone
in a nearby control room that is readily
available (via radio) to come and
administer CPR or first aid?’’ (Ex. 0218).
Final § 1926.968 defines ‘‘attendant’’
as ‘‘[a]n employee assigned to remain
immediately outside the entrance to an
enclosed or other space to render
assistance as needed to employees
inside the space.’’ An employee in a
control room is not close enough to the
manhole or vault to qualify as an
attendant for the purposes of the final
rule.
As previously noted, final paragraph
(d)(2) permits the attendant to
occasionally enter the manhole or vault
for brief periods to provide assistance
for nonemergency purposes. Note that,
if hazards other than electric shock
could endanger the employee in the
manhole or vault, final § 1926.953(h)
also may apply. Paragraph (h) in final
§ 1926.953 requires attendants when
employees are working in an enclosed
space (which includes, manholes and
vaults) and traffic patterns present a
hazard in the area of the opening to the
enclosed space. In such situations,
having an attendant enter the manhole
or vault would expose the attendant and
the entrant to the traffic-pattern hazards.
Therefore, the final rule does not permit
attendants required under § 1926.953(h)
to enter a manhole or vault. To clarify
the application of the two different
442 The attendant may remain within the manhole
only for the short period necessary to assist the
employee inside the manhole with a task that one
employee cannot perform alone. For example, if a
second employee is necessary to help lift a piece
of equipment into place, the attendant may enter
only for the period needed to accomplish this task.
However, if significant portions of the job require
the assistance of a second worker in the manhole,
the attendant may not remain in the manhole for
the necessary period, and a third employee would
have to provide the requisite assistance.
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attendant requirements, OSHA included
a note following final § 1926.965(d)(2).
The note states that § 1926.953(h) may
also require an attendant and does not
permit this attendant to enter the
manhole or vault.
OSHA included a second note
following final paragraph (d)(2). The
second note serves as a reminder that
§ 1926.960(b)(1)(ii) prohibits
unqualified employees from working in
areas containing unguarded,
uninsulated energized lines or parts of
equipment operating at 50 volts or more.
Mr. Lee Marchessault with Workplace
Safety Solutions maintained that there
was a conflict between proposed
§ 1926.953 and § 1926.965 with respect
to the requirements for attendants (Ex.
0196; Tr. 580–581). He also
recommended that OSHA revise
§ 1926.965(d)(2) to permit the attendant
to enter a manhole or vault only when
it is less than 1.5 meters (5 feet) in depth
(Ex. 0196).
OSHA does not believe that the depth
of a manhole or vault is generally
relevant to determining whether an
employer should permit an attendant to
enter one of these spaces. If the depth
of the manhole or vault presents a
hazard, as it might if it were deep
enough to pose pressure or access and
egress hazards, then those hazards
would still endanger the life of an
entrant or interfere with escape from the
space even after the employer takes the
precautions required by final
§§ 1926.953 and 1926.965. In such
cases, final § 1926.953(a) would require
entries to conform to paragraphs (d)
through (k) of § 1910.146. Otherwise,
the hazards for the entrant and
attendant should be independent of the
depth of the manhole or vault.
Moreover, the Agency does not
believe that there is a conflict between
the requirements for attendants in final
§§ 1926.953 and 1926.965. As noted
earlier, final § 1926.953(h) requires
attendants for work in an enclosed
space (which includes, manholes and
vaults) if a hazard exists because of
traffic patterns in the area of the
opening to the enclosed space. Thus,
this attendant requirement addresses
hazards outside the space. On the other
hand, the hazards addressed by final
§ 1926.965(d) primarily involve electric
shock. As noted earlier, allowing the
attendant required by this paragraph to
enter the manhole or vault briefly has
no significant effect on the safety of the
employee he or she is protecting.
Paragraph (d)(3), which is being
adopted without change from the
proposal, permits an employee working
alone to enter a manhole or vault, where
energized cables or equipment are in
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service, for brief periods of time for the
purpose of inspection, housekeeping,
taking readings, or similar work. In such
situations, the employer must
demonstrate that the employee will be
protected from all electrical hazards.
Mr. Lee Marchessault of Workplace
Safety Solutions recommended that
OSHA remove this paragraph from the
standard (Ex. 0196; Tr. 581). He testified
that ‘‘[t]here is no way to ensure the
safety of a worker in a vault containing
energized cables, and an attendant
should always be prepared for rescue in
case of emergency’’ (Tr. 581).
As noted earlier, the purpose of
requiring an attendant under final
paragraph (d) is to provide assistance in
case the employee in the manhole or
vault receives an electric shock. In
proposing paragraph (d)(3), OSHA
believed that, when an employee is
performing the types of work listed in
this provision, there is very little chance
that he or she would suffer an electric
shock. Mr. Marchessault did not provide
any evidence that the permitted types of
work are unsafe or that they expose
employees to a risk of electric shock. In
fact, final paragraph (d)(3) requires the
employer to demonstrate that the
employee will be protected from all
electrical hazards. Thus, the Agency
continues to believe it is safe for an
employee to perform duties such as
housekeeping and inspection without
the presence of an attendant in the
circumstances described by final
paragraph (d)(3).
NIOSH recommended that this
provision require the employer to
demonstrate that employees will also be
protected from ‘‘hazardous atmospheres
(as required in 1910.146)’’ (Ex. 0130).
OSHA agrees that employees entering
manholes and vaults may be exposed to
hazardous atmospheres. However, these
hazards are adequately addressed by the
requirements on enclosed spaces
contained in final § 1926.953, which
also apply to manholes and vaults.
Consequently, the Agency is not
adopting the recommendation from
NIOSH.
Paragraph (d)(4), which is being
adopted without substantive change
from the proposal, requires reliable
communications through two-way
radios or other equivalent means to be
maintained among all employees
involved in the job, including any
attendants, the employees in the
manhole or vault, and employees in
separate manholes or vaults working on
the same job. This requirement, which
OSHA took from existing
§ 1910.269(t)(3)(iv), has no counterpart
in § 1926.956(b)(1).
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To install cables into the underground
ducts, or conduits, that will contain
them, employees use a series of short
jointed rods, or a long flexible rod,
inserted into the ducts. The insertion of
these rods into the ducts is known as
‘‘rodding.’’ Employees use the rods to
thread the cable-pulling rope through
the conduit. After withdrawing the rods
and inserting the cable-pulling ropes,
employees then can pull the cables
through the conduit by mechanical
means.
Paragraph (e), which is being adopted
without substantive change from the
proposal, requires the employer to
ensure that employees install the duct
rods in the direction presenting the least
hazard to employees. To make sure that
a rod does not contact live parts at the
far end of the duct line being rodded,
which would be in a different manhole
or vault, this paragraph also requires the
employer to station an employee at the
remote, or far, end of the rodding
operation to ensure that employees
maintain the required minimum
approach distances. This provision,
which OSHA took from existing
§ 1910.269(t)(4), has no counterpart in
existing Subpart V.
To prevent accidents resulting from
working on the wrong, and possibly
energized, cable, paragraph (f), which is
being adopted without substantive
change from the proposal, requires the
employer to identify the proper cable
when multiple cables are present in a
work area. The employer must make
this identification by electrical means
(for example, a meter), unless the proper
cable is obvious because of distinctive
appearance, location, or other readily
apparent means of identification. The
employer must protect cables other than
the one being worked from damage.
This paragraph, which OSHA took from
existing § 1910.269(t)(5), is similar to
existing § 1926.956(c)(4), (c)(5), and
(c)(6); however, existing § 1926.956(c)(4)
and (c)(5) apply only to excavations.
Final paragraph (f) applies the
requirements to all underground
installations.
If employees will be moving any
energized cables during underground
operations, paragraph (g) requires the
employer to ensure that employees
inspect these cables for abnormalities
that could lead to a fault, except as
provided in paragraph (h)(2). If the
employees find an abnormality, final
paragraph (h)(1) applies. These
provisions protect employees against
possibly defective cables, which could
fault when moved, leading to serious
injury. OSHA replaced ‘‘defects’’ in
proposed paragraph (g) with
‘‘abnormalities’’ in the final rule for
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consistency with the language used in
final paragraph (h). In addition, OSHA
added language exempting employers
from the inspection requirement when
final paragraph (h)(2) permits
employees to perform work that could
cause a fault in an energized cable in a
manhole or vault. Under paragraph
(h)(2), employers may perform work that
could cause a fault in a cable when
service-load conditions and a lack of
feasible alternatives require that the
cable remain energized. In that case,
employees may enter the manhole or
vault, and perform that work without
the inspection required by paragraph
(g), provided the employer protects
them from the possible effects of a
failure using shields or other devices
that are capable of containing the
adverse effects of a fault. Paragraph (g)
in the final rule, which OSHA took from
existing § 1910.269(t)(6), has no
counterpart in existing Subpart V.
Since an energized cable with an
abnormality may fail with an enormous
release of energy, employers must take
precautions to minimize the possibility
of such an occurrence while an
employee is working in a manhole or
vault. Therefore, final paragraph (h)
addresses conditions that could lead to
a failure of a cable and injure an
employee working in a manhole or
vault.
Final paragraph (h)(1) provides that, if
a cable in a manhole or vault has one
or more abnormalities that could lead to
a fault or be an indication of an
impending fault, the employer must
deenergize the cable before an employee
may work in the manhole or vault,
except when service-load conditions
and a lack of feasible alternatives 443
require that the cable remain energized.
For example, under some service-load
conditions, it may not be feasible for the
electric utility to deenergize the cable
with the abnormality because the utility
deenergized another line for
maintenance work. In such cases,
employees may enter the manhole or
vault only if protected from the possible
effects of a failure by shields or other
devices capable of containing the
adverse effects of a fault. Final
paragraph (h)(1) provides that the
employer must treat the following
abnormalities as indications of
impending faults: oil or compound
leaking from cable or joints, broken
cable sheaths or joint sleeves, hot
localized surface temperatures of cables
or joints, or joints swollen beyond
normal tolerance. However, if the
443 Feasible alternatives could include the use of
shunts or other means of supplying areas with
power.
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employer can demonstrate that the
listed conditions could not lead to a
fault, final paragraph (h)(1) does not
require the employer to take protective
measures. This provision, which OSHA
took from existing § 1910.269(t)(7), has
no counterpart in existing Subpart V.
OSHA revised the language in the final
rule to clarify that it applies to
abnormalities that ‘‘could lead to a fault
or be an indication of an impending
fault’’ (emphasis added). The Agency
also included the information in the
note to proposed paragraph (h)(1) in the
regulatory text of this final paragraph to
clarify that, when any of the
abnormalities specifically listed in
paragraph (h)(1) are present, the burden
is on the employer to demonstrate that
the abnormality could not lead to a
fault.
As noted earlier in the discussion of
the definition for ‘‘entry’’ under the
summary and explanation for final
§ 1926.953(g), ConEd and EEI expressed
concern that proposed § 1910.269(t)(7)(i)
(and by implication its counterpart in
proposed § 1926.965(h)(1)) would
preclude the ability of an employer to
enter a manhole or vault and hang a tag
to indicate the presence of a defective
cable.
Final § 1910.269(t)(7)(i) and its
counterpart in final § 1926.965(h)(1) are
substantially the same as existing
§ 1910.269(t)(7). These provisions
generally prohibit employees from
entering a manhole or vault containing
a cable that has one or more
abnormalities that could lead to a fault,
or be an indication of an impending
fault. Employers are unlikely to know
about the abnormalities addressed by
these provisions before employees enter
the manholes or vaults in which they
are present. The rule does not prohibit
an initial entry into a manhole or vault,
so long as the employer does not have
actual or constructive knowledge of the
abnormalities before the initial entry. If
an employer uses the described tagging
system to identify cables with these
abnormalities, OSHA expects that the
tags will be hung during the initial entry
into the manhole or vault when
employees first identify the
abnormalities. Once the employer
acquires knowledge of cables with
abnormalities that could lead to a fault,
or be an indication of an impending
fault, the final rule prohibits additional
entries unless the employer takes the
precautions required by final paragraph
(h)(1).
Paragraph (h)(2), which is being
adopted without substantive change
from the proposal, addresses work that
could cause a fault in a cable, such as
removing asbestos covering on a cable
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or using a power tool to break concrete
encasing a cable. This type of work can
damage the cable and create an internal
fault. The energy released by the fault
could injure not only the employee
performing the work, but any other
employees nearby. Final paragraph
(h)(2) requires the same protective
measures in those situations as
paragraph (h)(1), that is, deenergizing
the cable or, under certain conditions,
using shields or other protective devices
capable of containing the effects of a
fault.
Two commenters requested that
OSHA clarify the meaning of the phrase
‘‘shields or other devices that are
capable of containing the adverse effects
of a fault’’ in proposed paragraph (h)
(Exs. 0209, 0227). Both paragraphs (h)(1)
and (h)(2) use this phrase. OSHA notes
that the preamble to the proposal
described the types of devices that
employers could use to satisfy these
requirements:
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For example, a ballistic blanket wrapped
around a defective splice can protect against
injury from the effects of a fault in the splice.
The energy that could be released in case of
a fault is known, and the energy absorbing
capability of a shield or other device can be
obtained from the manufacturer or can be
calculated. As long as the energy absorbing
capability of the shield or other device
exceeds the available fault energy, employees
will be protected. The proposal would
require employees to be protected, regardless
of the type of device used and of how it is
applied. [70 FR 34884–34885]
This clarification applies equally to the
final rule.
Mr. Lee Marchessault with Workplace
Safety Solutions suggested that
paragraph (h) also require consideration
of FR clothing as outlined in proposed
Appendix F (Ex. 0196).
Employers may use arc-rated clothing,
which employers must use under final
§ 1926.960(g)(5), in combination with
the shields or other devices specified by
final paragraph (h), to achieve the
protection from heat energy required by
both of these provisions. However,
paragraph (h) of the final rule requires
a broader form of protection, including
protection from flying objects and other
hazards from the fault. Therefore, OSHA
does not recognize FR or arc-rated
clothing as a device that is capable, by
itself, of containing the adverse effects
of a fault as required by that paragraph.
Consolidated Edison objected to the
wording of proposed paragraph (h)(2)
and the explanation of proposed
paragraph (h)(2) in the preamble to the
proposal (70 FR 34885), commenting:
While Consolidated Edison does not object
to the concept that OSHA is trying to convey
in this new provision, we find the wording
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to be unnecessarily vague. In the preamble to
the proposed rule, OSHA uses the example
of removing asbestos covering from a cable as
a type of work that could cause a fault. In a
given year, Con Edison conducts almost one
hundred (100) projects in which we remove
twenty-five (25) linear feet of asbestos
covering from energized cable. This is the
regulatory limit at which we must file for the
project; it does not include projects where we
remove less than the regulatory filing limit.
Con Edison has a set procedure by which this
work is conducted. This does not represent
work that could be expected to cause a fault
in a cable since we routinely conduct this
work without cable faulting. In addition, we
routinely remove arc-proof tape of nonasbestos type from cables that are energized
without incident.
In another example, you indicate that using
a power tool to break concrete encasing a
cable could cause a fault. Con Edison uses
power tools to break concrete duct encasing
energized cable as part of our normal
operations. We took the time to analyze the
operation and develop a procedure by which
this can be done safely. By following this
procedure, we successfully remove concrete
(and other material) duct from energized
cable.
There are recognized work practices that
could be expected to cause a fault in a cable
but the two examples OSHA provides in the
preamble to the proposed rule are not these
type of operation. As currently written, the
rule could preclude a great deal of work in
a subsurface structure with energized cable
even though there is no danger to employee
safety. Therefore, we are suggesting that
OSHA change the proposed language to the
following:
If the work being performed in a manhole
or vault could be expected to cause a fault
in a cable, that cable shall be deenergized
before any employee may work in the
manhole or vault, except when service load
conditions and a lack of feasible alternatives
require that the cable remain energized. In
that case, employees may enter the manhole
or vault provided they are protected from the
possible effects of a failure by shields or
other devices that are capable of containing
the adverse effects of a fault. [Ex. 0157;
emphasis included in original]
EEI similarly objected to the language
in proposed paragraph (h), arguing that
‘‘the wording as . . . proposed would
eliminate any work in a structure with
live equipment’’ (Ex. 0227). EEI
recommended the following language to
address its concerns: 444
If the work being performed in a manhole
or vault could be expected to lead to a fault
in a cable, that cable shall be deenergized
444 Paraphrasing language from proposed
paragraph (h)(1), EEI indicated that it was
commenting on that provision of the proposal (Ex.
0227). However, EEI recommended revised
language that would replace proposed paragraph
(h)(2). In this discussion, OSHA responds to EEI’s
comment as it applies to proposed paragraph (h)
generally and to the recommended language as a
suggested replacement for proposed paragraph
(h)(2).
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before an employee may work on that cable.
[Id.; emphasis included in original]
First, OSHA disagrees with
Consolidated Edison with regard to the
two examples of work that could cause
a fault in a cable. In both cases, the
cable is hidden from view—in one case,
by an asbestos covering, and in the other
case, by concrete. Employees cannot
inspect the condition of the cable jacket
and insulation, which may be decades
old, until after removing the
covering.445 It is reasonable to expect
that vibrations from the removal of an
asbestos or concrete covering would
move the encased cables, and any
movement of a cable with an
abnormality, even movement from
vibrations, can lead to the failure of the
cable (that is, a fault). In addition, there
is at least one accident in the record
involving the use of tools to remove
concrete from underground cables, and
others involving tools penetrating
concrete-encased underground cables
(Ex. 0004 446). Consequently, OSHA
continues to believe that these are two
good examples of work that could cause
a fault in a cable.
Second, the Agency does not agree
with EEI that the final rule will
‘‘eliminate any work in a structure with
live equipment’’ (Ex. 0227). Final
paragraph (h) requires employers to
deenergize cables only under limited
conditions. Paragraph (h)(1) requires the
employer to deenergize a cable only
when the cable has one or more
abnormalities that could lead to a fault
or be an indication of an impending
fault. Paragraph (h)(2) requires the
employer to deenergize a cable only
when employees will perform work that
could cause a fault in that cable. The
final rule permits employees to work in
manholes and vaults containing live
equipment whenever the conditions
specified in paragraphs (h)(1) and (h)(2)
are not present, as well as when serviceload conditions and a lack of feasible
alternatives require that the cable
remain energized.
Finally, OSHA is not adopting
Consolidated Edison’s (or EEI’s)
suggested language. The Agency does
not believe that the recommended
change would clarify the rule and
445 As noted earlier, final paragraph (g) requires
employees to inspect energized cables before
moving them, except as provided in paragraph
(h)(2). OSHA added the exception, which the
proposal did not make explicit, to clarify that
paragraph (g) does not require an inspection when
paragraph (h)(2) permits employees to perform
work that could cause a fault in an energized cable
in a manhole or vault.
446 See, for example, the three accidents described
at https://www.osha.gov/pls/imis/accidentsearch.
accident_detail?id=170063499&id=14485585&
id=170191100.
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believes that adopting the change would
make the provision more difficult to
enforce. Final paragraph (h)(2) does not
require deenergizing cables when there
is only a remote possibility that a fault
would occur. There must be a
reasonable possibility that performing
the work could cause a fault. Such work
would include: work in which
employees are using tools or equipment
in a manner in which they could
foreseeably penetrate the cable jacket;
work that would disturb a cable that
employees cannot visually inspect; and
any other work that could damage a
cable. These are the types of activities
that caused accidents in the record (Exs.
0002, 0003 447). In addition, EEI’s
recommendation would only protect
employees working on a cable. EEI’s
proposed language would not ensure the
safety of employees performing work in
the vicinity of, but not on, the energized
cable in which a fault could occur. Such
work would include work in which
employees are using tools or equipment
in a manner in which they could
foreseeably penetrate the cable jacket, as
noted previously. Therefore, OSHA
concludes that EEI’s language would not
provide adequate protection to
employees.
Paragraph (i), which is being adopted
without substantive change from the
proposal, requires employers to
maintain metallic-sheath continuity
while employees are working on buried
cables or cables in manholes and vaults.
Bonding across an opening in a cable’s
sheath protects employees against
electric shock from a difference in
electric potential between the two sides
of the opening. As an alternative to
bonding, the cable sheath can be treated
as energized. (In this case, the voltage at
which the sheath is to be considered
energized is equal to the maximum
voltage that could be seen across the
sheath under fault conditions.) This
requirement, which OSHA took from
existing § 1910.269(t)(8), is essentially
identical to existing § 1926.956(c)(7),
except that the final rule allows the
cable sheath to be treated as energized
in lieu of bonding. This requirement is
consistent with other parts of the final
rule, such as § 1926.960(j), which
recognize treating objects as energized
as an alternative to grounding.
Mr. John Vocke with Pacific Gas and
Electric Company objected to proposed
paragraph (i) as follows:
Paragraph (i) of proposed § 1926.965 would
require metallic sheath continuity to be
447 See, for example, the five accidents at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=170065650&id=014485585&id=
170191100&id=170153977&id=170247944.
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maintained while work is performed on
underground cables. In its underground
transmission system, PG&E has deliberately
engineered certain circuits with
discontinuous shield wires for system
reliability. PG&E submits that as long as
specific safety procedures are in place,
underground transmission cables need not be
equipped with metallic sheath continuity.
[Ex. 0185]
Paragraph (i) of the final rule requires
employers to maintain metallic-sheath
continuity. It does not require these
sheaths to be continuous across the
system, nor does it require the employer
to bond across breaks already installed
in the system. As noted in the earlier
explanation of this provision, it requires
employers to place bonds when
employees interrupt the continuity of
the sheath as part of the work procedure
(for example, when the employee strips
the jacket, sheath, and insulation from
a cable to splice it). Thus, Mr. Vocke’s
concern is unfounded. OSHA notes,
however, that final § 1926.962(c)
requires temporary protective grounds
to be installed to prevent each employee
from being exposed to hazardous
differences in electric potential.
Installing grounds in accordance with
this provision will protect employees
from hazardous differences in potential
where designed breaks in metallic
sheath continuity exist.
Mr. Brian Erga with ESCI
recommended that OSHA add specific
procedures for grounding underground
cables (Exs. 0155, 0471; Tr. 1256–1257).
He explained:
IEEE has recognized the problem after a
number of accidents involving de-energized
cables. The industry has also recognized the
hazard and has conducted research justifying
the need for new safe work methods.
Again, there ha[ve] been a number of
serious accidents and fatalities when deenergized cable, thought to be . . . safely
grounded, has been energized due to voltage
rise on the system neutral. After an accident
at San Diego Gas and Electric (SDG&E)
involving a grounded cable [that] became
energized, SDG&E conducted research in
system neutral voltage rise. A paper was
written and published on the research . . . .
Also, the IEEE/ESMOL Task Force
15.07.09.01 published a paper titled ‘‘Worker
Protection While Working De-energized
Underground Distribution Systems’’. . . .
[Ex. 0471]
Mr. Erga suggested provisions that
included requiring the employer to (1)
insulate employees from system neutral
voltage rise, (2) isolate the cable and its
associated neutral from system neutral
voltage rise, or (3) create an
equipotential zone at the work location
(id.).
The final rule already addresses the
provisions recommended by Mr. Erga.
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Final § 1926.962 requires employers to
install grounds and provide an
equipotential zone on lines treated as
deenergized. Alternatively, the
employer can treat the lines as
energized. Paragraph (b) of final
§ 1926.962 also permits lines and
equipment to be treated as deenergized
without grounds under certain
conditions; however, Mr. Erga did not
include all of these conditions in his
recommendations. Finally, final
§ 1926.962(g) prohibits grounding at a
remote terminal if there is a possibility
of hazardous transfer of potential should
a fault occur. Thus, OSHA believes that
the final rule adequately addresses the
hazards covered by Mr. Erga’s suggested
regulatory text and decided not to adopt
it. The Agency is, however,
incorporating appropriate information
from Mr. Erga’s submission in Appendix
C to final Subpart V, Protection from
Hazardous Differences in Electric
Potentials, to assist employers in
complying with the requirements on
grounding as they apply to underground
installations.
17. Section 1926.966, Substations
As explained in paragraph (a), final
§ 1926.966 addresses work performed in
substations. The provisions of this
paragraph supplement (rather than
modify) the general requirements
contained in other portions of Subpart
V, such as final § 1926.960, which
regulates working on or near live parts.
Final paragraph (b) requires the
employer to provide and maintain
sufficient access and working space
around electric equipment to permit
ready and safe operation and
maintenance of the equipment by
employees. This rule prevents
employees from contacting exposed live
parts as a result of insufficient
maneuvering room. A note following
this paragraph recognizes, for
compliance purposes, the provisions of
ANSI/IEEE C2–2012, which address the
design of workspace for electric
equipment. Final § 1926.966(b), which
OSHA took from existing
§ 1910.269(u)(1), has no counterpart in
existing Subpart V.
OSHA realizes that older installations
may not meet the dimensions set forth
in the latest version of the national
consensus standard. The Agency
believes that the language of final
paragraph (b) is sufficiently
performance-oriented that older
installations, likely built to
specifications in the national consensus
standards that were in effect during
construction of the installation, will
meet the requirement for sufficient
workspace provided that the installation
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and work practices used enable
employees to perform work safely
within the space and to maintain the
minimum approach distances
established by the employer under
§ 1926.960(c)(1)(i). The note to final
§ 1926.966(b) states that the NESC
specifications are guidelines. That note
indicates that OSHA will determine
whether an installation that does not
conform to that consensus standard
complies with final paragraph (b) based
on the following criteria:
(1) Whether the installation conforms
to the edition of ANSI/IEEE C2 that was
in effect when the installation was
made,
(2) Whether the configuration of the
installation enables employees to
maintain the minimum approach
distances, established by the employer
under § 1926.960(c)(1)(i), while the
employees are working on exposed,
energized parts, and
(3) Whether the precautions taken
when employees perform work on the
installation provide protection
equivalent to the protection provided by
access and working space meeting
ANSI/IEEE C2–2012.
The language in this note is
equivalent to a note in existing
§ 1910.269(u)(1) and accomplishes three
goals. First, it explains that an
installation need not be in conformance
with ANSI/IEEE C2–2012 to be in
compliance with final paragraph (b).
Second, it informs employers with
installations that do not conform to the
latest ANSI standard of how they can
comply with final paragraph (b). Third,
it ensures that, however old an
installation is, it provides sufficient
space to enable employees to work
within the space without significant risk
of injury. OSHA received no comments
on either proposed paragraph (b) or the
note and is adopting them without
substantive change from the proposal.
OSHA updated the version of ANSI/
IEEE C2 listed in the note to the most
recent edition (2012). OSHA reviewed
ANSI/IEEE C2–2012 and finds that it
provides protection equivalent to the
2002 edition referenced in the note in
the proposal.
Paragraph (c), which is being adopted
without substantive change from the
proposal, requires the employer to
ensure that, when employees remove or
insert draw-out-type circuit breakers,448
the breaker is in the open position.
Additionally, if the design of the control
devices permits, the employer must
448 A draw-out-type circuit breaker is one in
which the removable portion may be withdrawn
from the stationary portion without unbolting
connections or mounting supports.
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render the control circuit for the circuit
breaker inoperable. These provisions
prevent arcing that could injure
employees. Final paragraph (c), which
OSHA took from existing
§ 1910.269(u)(2), has no counterpart in
existing Subpart V.
Because voltages can be impressed or
induced on large metal objects near
substation equipment, proposed
paragraph (d) would have required
conductive fences around substations to
be grounded. In addition, the proposal
specified that employers maintain
grounding continuity and provide
bonding to prevent electrical
discontinuity when the employer
expanded substation fences or removed
sections of such fences.
OSHA took the proposed provision
from existing § 1910.269(u)(3). Existing
§ 1926.957(g)(1) requires employers to
maintain ‘‘[a]dequate interconnection
with ground’’ between temporary and
permanent fences, but does not require
permanent substation fences to be
grounded. In the preamble to the
proposal, OSHA indicated that it
believes that grounding metal fences,
whether they are temporary or
permanent, is essential to the safety of
employees working near the fences (70
FR 34885).
OSHA received many comments on
proposed paragraph (d). (See, for
example, Exs. 0125, 0126, 0151, 0159,
0172, 0188, 0212.) Most of these
commenters pointed out that the
proposal was at odds with the methods
of protecting employees and the general
public from hazardous differences in
electric potential described in IEEE Std
80–2000, IEEE Guide for Safety in AC
Substation Grounding. (See, for
example, Exs. 0125, 0126, 0151, 0159,
0172, 0188.) For instance, Mr. Jules
Weaver with the Northwest Line
Constructors Chapter of NECA
commented:
As currently written, [paragraph (d)]
creates a situation in which death or serious
injury to both employees and the public
exists. When a substation fence is expanded
or a section removed for working in an
existing substation, the temporary fence
installed to keep the work area secured shall
not be bonded or the fence continuity
maintained between the existing grounded
fence enclosure and the temporary fence, as
explained in IEEE Standard 80–2000 ‘‘IEEE
Guide for Safety in AC Substation
Grounding’’ section 17.3. When expanding a
substation the practice is to remove the
existing section of fence between the
energized portion of the substation and the
new section. The new section is fenced to
protect the worksite and the public from
unauthorized access into the energized sub.
Temporary isolation fences are installed
between the existing substation fence and the
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temporary fence to prevent touch and step
potential hazards. As stated in the current
regulations by maintaining a bond and
electrical continuity employees are exposed
to these differences of potential. As the new
substation addition is built the following
basic sequence of events occur, excavation of
the existing soil is completed, foundations
and footings are poured for equipment
placement, control wiring and ground grid
installed, and then final installation of rock
placed creating the required insulation for
employee protection. It is not until the new
ground grid in the substation addition is
installed and equipment in place does the
connection between the new addition and
the existing substation [begin]. As the new
addition nears completion the fence isolation
fences are removed, permanent fencing is
installed, and the grid connected. It is at this
critical time that the employees can be
exposed to critical potential differences and
proper work rules on bonding and grounding
would be required. [Ex. 0188; emphasis
included in original]
He recommended that OSHA modify
paragraph (d) to read:
Conductive fences around substations shall
be grounded. When a substation fence is
expanded or a section is removed, they shall
be designed to limit touch, step, and
transferred voltages in accordance with
industry practices.
Note to paragraph . . . (d) . . . of this
section: Guidelines for substation grounding
as defined in IEEE Guide for Safety in AC
substation Grounding (Standard 80–2000)
would he one source that may be utilized to
provide guidance in meeting these
requirements. [Id.; emphasis included in
original]
OSHA agrees that this approach,
which other commenters also
recommended, would better protect
employees than the proposed
requirement. As demonstrated by the
description quoted from Mr. Weaver’s
comment, employers isolate temporary
fences from existing fences, in addition
to bonding and grounding substation
fence sections, to protect employees
from hazardous differences in potential.
The Agency also agrees that IEEE Std 80
provides useful guidance to protect
employees from hazardous differences
in electric potential. Therefore, OSHA
adopted the following language in final
paragraph (d):
Conductive fences around substations shall
be grounded. When a substation fence is
expanded or a section is removed, fence
sections shall be isolated, grounded, or
bonded as necessary to protect employees
from hazardous differences in electric
potential.
Note to paragraph (d) of this section: IEEE
Std 80–2000, IEEE Guide for Safety in AC
Substation Grounding, contains guidelines
for protection against hazardous differences
in electric potential.
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The Agency believes that the language
in the final rule addresses the
commenters’ concerns, as well as the
concern of another commenter, who
questioned whether isolation joints
would be acceptable under the standard
as proposed (Ex. 0212).
Final paragraph (e) addresses the
guarding of rooms and other spaces that
contain electric supply equipment.
OSHA took this paragraph from existing
§ 1910.269(u)(4). Paragraphs (c) and (g)
of § 1926.957 are the only provisions in
existing Subpart V that address the
guarding of live parts in substations.
These two provisions require employers
to install barricades or barriers
(paragraph (c)) and to install temporary
fences if sections of permanent fencing
are expanded or removed (paragraph
(g)). Existing § 1926.957(g)(2) also
generally requires employers to lock
gates to unattended substations.
The existing requirements only
address temporary guarding measures.
Existing § 1926.957 does not mention
permanent guarding of live parts, which
generally is more substantial than the
tape and cone barricades permitted
under the existing rule. OSHA’s revision
of the substation rules addresses
guarding of live parts in substations in
a more comprehensive manner and will
provide better protection for employees
than existing § 1926.957.
OSHA believes that it is important to
prohibit unqualified persons from
entering areas containing energized
electric supply equipment, regardless of
the work they are performing.
Employees working in these areas must
be trained in the hazards involved and
in the appropriate work practices, as
required by final § 1926.950(b)(2). This
training will enable employees to
distinguish hazardous circuit parts from
nonhazardous equipment and will
ensure that they are familiar with the
appropriate work practices, regardless of
the jobs they are performing. Many
accidents occur because unqualified
persons contact energized parts in such
areas (Ex. 0004 449).
Subpart V applies to electrical
installations for which OSHA has few
design requirements. The Subpart K
electrical installation standards
typically do not apply to electric power
transmission and distribution
installations, and such installations may
pose hazards in addition to the hazards
associated with exposed live parts. For
example, ungrounded equipment
enclosures pose such hazards. If
449 See, for example, the eight accidents at https://
www.osha.gov/pls/imis/accidentsearch.accident_
detail?id=800995&id=170571012&id=902650&id=
170571632&id=14529085&id=170681456&id=
170681456&id=170108310.
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employers do not meet the requirements
of Subpart K, then it is important to
prevent unqualified persons from
gaining access to areas containing
electric power transmission and
distribution equipment.
Paragraph (e) of final § 1926.966 sets
forth criteria for access by unqualified
persons to rooms and other spaces
containing electric supply lines or
equipment. Final paragraph (e)(1)
specifies which areas containing electric
supply lines or equipment must meet
the guarding requirements contained in
final paragraphs (e)(2) through (e)(5).
These areas fall into three categories as
follows:
(1) Rooms and other spaces where
exposed live parts operating at 50 to 150
volts to ground are within 2.4 meters (8
feet) of the ground or other working
surface,
(2) Rooms and other spaces where live
parts operating at 151 to 600 volts to
ground are within 2.4 meters (8 feet) of
the ground or other working surface and
are guarded only by location, as
permitted under final § 1926.966(f)(1),
and
(3) Rooms and other spaces where live
parts operating at more than 600 volts
to ground are located, unless:
(a) The live parts are enclosed within
grounded, metal-enclosed equipment
whose only openings are designed so
that foreign objects inserted in these
openings will be deflected from
energized parts, or
(b) The live parts are installed at a
height, above ground and any other
working surface, that provides
protection at the voltage on the live
parts corresponding to the protection
provided by a 2.4-meter (8-foot) height
at 50 volts.
Final paragraphs (e)(2) through (e)(5)
contain requirements that apply to these
areas. Fences, screens, partitions, or
walls must enclose these rooms and
other spaces so as to minimize the
possibility that unqualified persons will
enter; the employer must display signs
at the entrances warning unqualified
persons to keep out; and the employer
must keep the entrances locked unless
the entrances are under the observation
of a person attending the room or other
space for the purpose of preventing
unqualified employees from entering.
Additionally, unqualified persons may
not enter these rooms or other spaces
while the electric supply lines or
equipment are energized.
OSHA received no comments on
proposed paragraph (e) and is adopting
it substantially as proposed. In the final
rule, OSHA added metric equivalents
that were missing from proposed
paragraphs (e)(1)(i) and (e)(1)(ii). In
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addition, the Agency reworded
paragraph (e)(5) in the final rule as
follows: ‘‘The employer shall keep each
entrance to a room or other space
locked, unless the entrance is under the
observation of a person who is attending
the room or other space for the purpose
of preventing unqualified employees
from entering.’’ Proposed paragraph
(e)(5) would have required the employer
to lock entrances to rooms and other
spaces not under the observation of an
‘‘attendant.’’ OSHA defined the word
‘‘attendant’’ in final § 1926.968 as ‘‘[a]n
employee assigned to remain
immediately outside the entrance to an
enclosed or other space to render
assistance as needed to employees
inside the space.’’ This term applies to
provisions that require an attendant
whose purpose is to protect employees
within an enclosed or other space. In
contrast, the purpose of the person
attending the room or other space under
final paragraph (e)(5) is to keep
unqualified employees from entering
the room or other space. Therefore, the
use of the term ‘‘attendant’’ in proposed
paragraph (e)(5) was inappropriate, and
the revised language is more accurate.
Paragraph (f) also addresses guarding
of live parts. This paragraph, which
OSHA took from existing
§ 1910.269(u)(5), has no counterpart in
existing Subpart V.
Paragraph (f)(1), which is being
adopted without substantive change
from the proposal, requires the
employer to provide guards around all
live parts operating at more than 150
volts to ground without an insulating
covering unless the location of the live
parts gives sufficient clearance to
minimize the possibility of accidental
employee contact. This provision
protects qualified employees from
accidentally contacting energized parts.
Guidance for clearance distances
appropriate for guarding by location is
available in ANSI/IEEE C2. A note
following final paragraph (f)(1) provides
that OSHA considers installations
meeting ANSI/IEEE C2–2002 to meet
paragraph (f)(1), which OSHA based on
Rule 124A1 of that standard.450 The
note further provides that OSHA will
determine whether an installation that
does not conform to this ANSI standard
complies with paragraph (f)(1) based on
the following criteria:
(1) Whether the installation conforms
to the edition of ANSI C2 that was in
effect when the installation was made,
(2) Whether each employee is isolated
from energized parts at the point of
closest approach, and
450 The 2012 NESC contains a similar requirement
in Rule 124A1.
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(3) Whether the precautions taken
when employees perform work on the
installation provide protection
equivalent to the protection provided by
horizontal and vertical clearances
meeting ANSI/IEEE C2–2002.
This approach affords employers
flexibility in complying with the
standard and affords employees
protection from injury due to sparkover
from live circuit parts.
In developing the final rule, OSHA
examined the 2012 version of ANSI/
IEEE C2 to determine if the guarding
requirements of the newer consensus
standard protect employees to the extent
required by final paragraph (f)(1) and
ANSI/IEEE C2–2002. Rule 124A1 of
ANSI/IEEE C2–2012 requires guarding
of ‘‘live parts operating above 300 V
phase-to-phase’’ rather than ‘‘live parts
operating at more than 150 volts to
ground’’ as required by final paragraph
(f)(1). Therefore, some live parts that
require guarding under the OSHA
standard and ANSI/IEEE C2–2002 do
not require guarding under ANSI/IEEE
C2–2012. For example, an ungrounded,
single-phase circuit operating at 240
volts between conductors has a phaseto-ground voltage of 240 volts.451 The
phase-to-phase voltage of this circuit
also is 240 volts. Consequently, final
paragraph (f)(1) and ANSI/IEEE C2–
2002 require guarding of live parts on
this circuit, while ANSI/IEEE C2–2012
does not. Accordingly, the Agency finds
that ANSI/IEEE C2–2012 requires
guarding of fewer live parts and,
therefore, provides less employee
protection than the OSHA standard and
ANSI/IEEE C2–2002. The note to final
paragraph (f)(1) retains the reference to
ANSI/IEEE C2–2002, as proposed, rather
than updating the reference to ANSI/
IEEE C2–2012. However, with regard to
the dimensions of clearance distances
about electric equipment, employers can
rely on ANSI/IEEE C2–2012 for
providing sufficient clearance to
minimize the possibility of accidental
employee contact.
Paragraph (f)(2), which is being
adopted without substantive change
from the proposal, requires that the
employer maintain guarding of
energized parts within a compartment
during operation and maintenance
functions. This guarding will prevent
accidental contact with energized parts
and prevent tools or other equipment
from contacting energized parts if an
employee drops the tools or equipment.
However, since qualified employees
451 The 2002 and 2007 editions of ANSI/IEEE C2
define the phase-to-ground voltage on an
ungrounded circuit as ‘‘[t]he highest nominal
voltage available between any two conductors of the
circuit concerned’’ (Ex. 0077).
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need access to energized equipment, an
exception to this requirement allows
qualified employees to remove guards to
replace fuses and to perform other
necessary work. In such cases,
paragraph (f)(3), which also is being
adopted without substantive change
from the proposal, applies. When
anyone removes guards from energized
equipment, final paragraph (f)(3)
requires the employer to install barriers
around the work area to prevent
employees who are not working on the
equipment, but who are in the area,
from contacting the exposed live parts.
Paragraph (g)(1), which is being
adopted without substantive change
from the proposal, requires employees
who do not work regularly at the station
to report their presence to the employee
in charge of substation activities so that
they can receive information on special
system conditions affecting employee
safety. Final paragraph (g)(2) requires
the job briefing under final § 1926.952 to
cover information on special system
conditions affecting employee safety,
including the location of energized
equipment in, or adjacent to, the work
area and the limits of any deenergized
work area. OSHA took paragraphs (g)(1)
and (g)(2) from existing § 1910.269(u)(6).
The Agency revised the language in
paragraph (g)(2) in the final rule to make
it clear that the information covered in
the job briefing must include all
information on special system
conditions affecting employee safety in
the substation. Note that, unlike
paragraph (g)(1), paragraph (g)(2)
applies equally to unattended and
attended substations, and to employees
already working in a substation and
employees who enter a substation.
Existing § 1926.957(a)(1) requires the
employer to ensure that employees
obtain authorization from the person in
charge of the substation before
performing work. Proposed paragraph
(g) would not have required
authorization. In the preamble to the
proposal, OSHA stated that the Agency
did not believe that such a requirement
was necessary (70 FR 34886). Proposed
paragraph (g)(1) would have required
employees who do not work regularly in
the substation to report their presence to
the employee in charge. OSHA
explained in the preamble to the
proposal that the main purpose of this
rule is to ensure a flow of important
safety-related information from the
employee in charge to employees about
to work in the substation (70 FR 34887).
The Agency believed that, as long as the
employee in charge imparted this
information to the employees
performing the work and as long as
employers followed the requirements
PO 00000
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Fmt 4701
Sfmt 4700
proposed in the revision of Subpart V,
employees could perform the work
safely. Although OSHA did not believe
that it was necessary to require that the
employee in charge authorize the work,
the Agency requested comments on
whether the lack of authorization to
perform work could lead to accidents.
Four commenters argued that the final
rule should require authorization (Exs.
0167, 0209, 0219, 0227). Three of these
commenters stated that lack of
authorization can lead to accidents, but
did not describe how or why such
accidents could occur (Exs. 0209, 0219,
0227). The other commenter maintained
that the only way to assure that
employees receive the proper
information is by requiring
authorization by the employee in charge
(Ex. 0167).
Other commenters supported the
proposal and agreed with OSHA’s
preliminary conclusion that
authorization is unnecessary. (See, for
example, Exs. 0186, 0201, 0212, 0213.)
Mr. Anthony Ahern with the Ohio Rural
Electric Cooperatives succinctly
described this reasoning as follows:
[A]n employee is required to report to the
person in charge. The person in charge
knows who is present and what they are
doing. Newly arrived employee[s] cannot
start work until they receive their safety
briefing. If the person in charge doesn’t want
the employee to start work on their particular
task they will stop them at that time.
Otherwise the employee will start working
on their task after the safety briefing. [Ex.
0186]
The Agency agrees with Mr. Ahern
that the act of reporting will give the
employee in charge an opportunity to
deny access if necessary. Therefore, the
Agency is not including Subpart V’s
existing requirement for authorization
in the final rule.
One commenter questioned: ‘‘Should
there be a provision that states an
unqualified person may enter a
substation with a qualified employee,
and must not touch anything, even if
they are just doing a visual inspection?’’
(Ex. 0126).
OSHA notes that final § 1926.966(e)
generally prohibits unqualified
employees from entering rooms and
other spaces containing unguarded
energized supply lines or equipment. If
it is necessary for such employees to
enter these rooms and other spaces,
employers must train them as qualified
employees. Note that OSHA considers
employees in training to be qualified
employees under certain conditions,
one of which is when they are under the
direct supervision of a qualified
employee. (For more detail, see CPL 02–
01–038.)
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Another commenter asked OSHA to
clarify how proposed paragraph (g)(1)
would apply to vendors and engineers
who may be present, but do not directly
work in substations (Ex. 0162).
Final paragraph (g)(1) does not require
employees who are not performing work
covered by Subpart V to report their
presence to the employee in charge. In
such cases, Subpart V would not be
applicable.
Existing § 1926.957(a)(2) is essentially
identical to final § 1926.966(g)(2),
except that the existing rule, in
paragraph (a)(2)(ii), also requires the
determination of what protective
equipment and precautions are
necessary. Since final § 1926.952(b)
already requires the job briefing to cover
these areas, existing § 1926.957(a)(2)(ii),
which applies only to work in energized
substations, is no longer necessary. The
Agency received no objection to this
proposed change.
18. Section 1926.967, Special
Conditions
Final § 1926.967 sets requirements for
special conditions encountered during
electric power transmission and
distribution work. Except as noted
otherwise, OSHA received no comments
on this section.
Since capacitors store electric charge
and can release electrical energy even
when disconnected from their sources
of supply, some precautions may be
necessary—in addition to the
precautions contained in final
§ 1926.961 (deenergizing lines and
equipment) and final § 1926.962
(grounding)—when employees perform
work on capacitors or on lines
connected to capacitors. Paragraph (a),
which is being adopted without
substantive change from the proposal,
contains precautions that will enable
this equipment to be treated as
deenergized. This paragraph, which
OSHA took from existing
§ 1910.269(w)(1), has no counterpart in
existing Subpart V. A note to paragraph
(a) serves as a reminder that final
§§ 1926.961 and 1926.962 apply to
deenergizing and grounding capacitor
installations.
Under final paragraph (a)(1), before
employees work on capacitors, the
employer must disconnect the
capacitors from energized sources and
short circuit the capacitors. In addition,
the employer must ensure that the
employee short circuiting the capacitors
waits at least 5 minutes from the time
of disconnection before applying the
short circuit. This provision not only
removes the sources of electric current,
but also relieves the capacitors of their
charge. Note that ANSI/IEEE Std 18–
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2012, IEEE Standard for Shunt Power
Capacitors, requires all capacitors to
have an internal discharge device to
reduce the voltage to 50 volts or less
within 5 minutes after the capacitor is
disconnected from an energized
source.452
Before employees handle the units,
the employer must short circuit each
unit in series-parallel capacitor banks
between all terminals and the capacitor
case or its rack; and, if the cases of
capacitors are on ungrounded substation
racks, the employer must bond the racks
to ground. Final paragraph (a)(2)
requires these measures to ensure that
individual capacitors do not retain a
charge. Final paragraph (a)(3) requires
the employer to short circuit any line
connected to capacitors before the line
is treated as deenergized.
Although the magnetic flux density in
the core of a current transformer usually
is low, resulting in a low secondary
voltage, it will rise to saturation if the
secondary circuit opens while the
transformer primary is energized. When
the secondary opens, the magnetic flux
will induce a voltage in the secondary
winding high enough to be hazardous to
the insulation in the secondary circuit
and to workers. Because of this hazard
to workers, paragraph (b), which is
being adopted without substantive
change from the proposal, prohibits the
opening of the secondary circuit of a
current transformer while the
transformer is energized. If the employer
cannot deenergize the primary of the
current transformer before employees
perform work on an instrument, a relay,
or other section of a current transformer
secondary circuit, the employer must
bridge the circuit so that the current
transformer secondary does not
experience an open-circuit condition.
This provision, which OSHA took from
existing § 1910.269(w)(2), has no
counterpart in existing Subpart V.
In a series streetlighting circuit, the
lamps are connected in series, and the
same current flows in each lamp. A
constant-current transformer, which
provides a constant current at a variable
voltage from a source of constant voltage
and variable current, supplies the
current in a series streetlighting circuit.
As with the current transformer, the
constant current source attempts to
supply current even to an open
secondary circuit. The resultant opencircuit voltage can be extremely high
and hazardous to employees. For this
reason, final paragraph (c)(2) contains a
requirement similar to that in paragraph
452 The time limit is 5 minutes for capacitors
rated over 600 volts and 1 minute for capacitors
rated 600 volts or less.
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(b). Under final paragraph (c)(2), before
any employee opens a series loop, the
employer must deenergize the
streetlighting transformer and isolate it
from the source of supply or must
bridge the loop to avoid an open-circuit
condition. In addition, final paragraph
(c)(1) requires the employer to ensure
that employees work on series
streetlighting circuits with an opencircuit voltage of more than 600 volts in
accordance with the requirements for
overhead lines in final § 1926.964 or for
underground electrical installations in
final § 1926.965, as appropriate. Final
paragraph (c), which OSHA took from
existing § 1910.269(w)(3), has no
counterpart in existing Subpart V, and
the Agency is adopting it without
substantive change from the proposal.
Frequently, electric power
transmission and distribution
employees must work at night, or in
enclosed places, such as manholes,
without natural illumination. Since
inadvertent contact with live parts can
be fatal, proper lighting is important to
the safety of these workers. Therefore,
paragraph (d), which is being adopted
without substantive change from the
proposal, requires the employer to
provide sufficient illumination to enable
the employee to perform the work
safely. This provision, which OSHA
took from existing § 1910.269(w)(4), is
comparable to existing § 1926.950(f).
The existing requirement in
§ 1926.950(f), however, applies only at
night. OSHA believes that it is
important for employees to have
sufficient lighting to perform the work
safely regardless of the time of day. The
note following paragraph (d) refers to
§ 1926.56 for specific levels of
illumination required under various
conditions.
Paragraph (e) of the final rule sets
requirements to protect employees
working in areas that expose them to
drowning hazards. Paragraph (e)(1),
which is being adopted without
substantive change from the proposal,
requires the provision and use of
personal flotation devices meeting
§ 1926.106 whenever an employee may
be pulled or pushed, or might fall, into
water where there is a danger of
drowning.453 Paragraph (e)(2), which is
being adopted without substantive
change from the proposal, requires that
the employer maintain each personal
flotation device in safe condition and
453 Paragraph (w)(5)(i) of § 1910.269 explicitly
requires that the employer provide flotation devices
approved by the U.S. Coast Guard, rather than
referring to § 1926.106, which is a construction
standard. Section 1926.106 also requires that the
employer provide flotation devices approved by the
U.S. Coast Guard.
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inspect each personal flotation device
frequently enough to ensure that it does
not have rot, mildew, water saturation,
or any other condition that could render
the device unsuitable for use. Lastly,
paragraph (e)(3) requires a safe means of
passage, such as a bridge, for employees
crossing streams or other bodies of
water. This provision, which OSHA
took from existing § 1910.269(w)(5),
replaces existing § 1926.950(g). The
existing rule at § 1926.950(g) simply
references other construction standards
on body belts, safety straps, and
lanyards, on safety nets, and on
protection for working over or near
water, namely §§ 1926.104, 1926.105,
and 1926.106. In final § 1926.967(e)(3),
OSHA is adopting language nearly
identical to that contained in existing
§ 1910.269 to ensure a safe means of
passage, which the existing Subpart V
rule does not address. In addition,
existing § 1926.950(g) is unnecessary
because the referenced construction
standards apply.
Ms. Salud Layton with the Virginia,
Maryland & Delaware Association of
Electric Cooperatives objected to
proposed paragraph (e)(3) because she
believed it to be too broad (Ex. 0175).
She stated that the U.S. Geological
Survey designates ‘‘many intermitted
streams on their topographic map that
may not have running waters many
times during the year’’ (id.). She also
argued that the U.S. Army Corps of
Engineers prohibits building bridges in
certain wetlands. Ms. Layton
maintained that workers wearing
waders can cross safely some small
streams.
OSHA notes that final paragraph (e)(3)
does not require a bridge, but only a safe
means of passage. A bridge is only one
form of safe passage that employers can
use to meet this requirement. A safe
means of passage would exist when the
water is shallow enough that workers
wearing waders can cross it safely.
Therefore, OSHA is adopting paragraph
(e)(3) without substantive change from
the proposal.
Paragraph (f) references Subpart P of
Part 1926 for requirements on
excavations. This provision is
equivalent to existing § 1926.956(c)(2),
which references §§ 1926.651 and
1926.652 of that subpart. The final rule
clearly indicates that all of the
requirements of Subpart P apply. OSHA
is adopting paragraph (f) without change
from the proposal.
Working in areas with pedestrian or
vehicular traffic exposes employees to
additional hazards compared to
employees working on an employer’s
premises, where the employer generally
restricts public access. One serious
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additional hazard faced by employees
working in public areas is traffic
mishaps (for example, impact with a
vehicle or a pedestrian). Final paragraph
(g) sets requirements to protect
employees against injuries resulting
from traffic mishaps. If employees work
in the vicinity of vehicular or pedestrian
traffic that may endanger them,
paragraph (g)(2), which is being adopted
without substantive change from the
proposal, requires the employer to place
warning signs or flags and other trafficcontrol devices in conspicuous
locations to alert and channel
approaching traffic. If the measures
required by paragraph (g)(2) do not
provide sufficient employee protection
or if employees are working in an area
in which there are excavations,
paragraphs (g)(3) and (g)(4), which are
being adopted without substantive
change from the proposal, require the
employer to erect barricades. Paragraph
(g)(5), which is being adopted without
substantive change from the proposal,
requires the employer to display
warning lights prominently for night
work. Paragraph (g)(1) requires trafficcontrol signs and devices to meet
§ 1926.200(g)(2), which covers trafficcontrol devices. This provision in
OSHA’s construction standards requires
compliance with Part VI of the Manual
of Uniform Traffic Control Devices,
1988 Edition, Revision 3, September 3,
1993, FHWA–SA–94–027, or Part VI of
the Manual on Uniform Traffic Control
Devices, Millennium Edition, December
2000, Federal Highway Administration.
OSHA is adopting paragraph (g)(1)
without substantive change from the
proposal. Paragraph (g), which OSHA
took from existing § 1910.269(w)(6), has
no counterpart in existing Subpart V.
Paragraph (h), which is being adopted
without substantive change from the
proposal, addresses the hazards of
voltage backfeed due to sources of
cogeneration or from the secondary
system. Under conditions of voltage
backfeed, the lines on which employees
will perform work remain energized
after the employer disconnects the main
source of power. According to this
provision, if there is a possibility of
voltage backfeed from sources of
cogeneration or from the secondary
system, employers must have employees
work the lines as energized under final
§ 1926.960 or work the lines
deenergized following final §§ 1926.961
and 1926.962. The referenced
requirements contain the appropriate
controls and work practices employers
must implement in case of voltage
backfeed. Final paragraph (h), which
OSHA took from existing
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§ 1910.269(w)(7), has no counterpart in
existing Subpart V.
Sometimes, electric power
transmission and distribution work
involves the use of lasers. Existing
§ 1926.54 of the construction standards
contains appropriate requirements for
the installation, operation, and
adjustment of lasers. Paragraph (i),
which is being adopted without
substantive change from the proposal,
requires the employer to install, adjust,
and operate laser equipment in
accordance with § 1926.54. Paragraph
(i), which OSHA took from existing
§ 1910.269(w)(8), has no counterpart in
existing Subpart V.
To ensure that hydraulic equipment
retains its insulating value, paragraph (j)
requires the hydraulic fluid used in
insulated sections of hydraulic
equipment to provide insulation for the
voltage involved. Proposed paragraph (j)
also contained an exemption from the
requirement in § 1926.302(d)(1) that
hydraulic fluid used in hydraulicpowered tools be fire-resistant. OSHA
did not adopt the proposed exemption
in final § 1926.967(j) because final
§ 1926.956(d)(1) already contains the
relevant exemption.
Final paragraph (k) addresses
communication facilities associated
with electric power transmission and
distribution systems. Typical
communications installations include
installations for microwave signaling
and power line carriers. This paragraph,
which OSHA took from existing
§ 1910.269(s), has no counterpart in
existing Subpart V.
Paragraph (k)(1) addresses microwave
signaling systems. To protect
employees’ eyes from injury caused by
microwave radiation, paragraph (k)(1)(i),
which is being adopted without
substantive change from the proposal,
requires employers to ensure that
employees do not look into an open
waveguide or antenna connected to an
energized source of microwave
radiation.
Existing § 1910.97, which covers
nonionizing radiation, prescribes a
warning sign with a special symbol to
indicate nonionizing radiation hazards.
Paragraph (k)(1)(ii), which is being
adopted without substantive change
from the proposal, provides that, if the
electromagnetic-radiation level in an
accessible area exceeds the radiationprotection guide set forth in
§ 1910.97(a)(2), the employer post the
area with warning signs containing the
warning symbol described in
§ 1910.97(a)(3). This paragraph also
requires the lower half of that symbol to
include the following statements or
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demonstrate are equivalent:
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Radiation in this area may exceed hazard
limitations and special precautions are
required. Obtain specific instruction before
entering.
The sign will warn employees about
the hazards present in the area and
inform them that special instructions
are necessary to enter the area.
In § 1910.97, the radiation-protection
guide is advisory only. In final
paragraph (k)(1)(iii), OSHA makes the
guide mandatory for electric power
transmission and distribution work by
requiring the employer to institute
measures that prevent any employee’s
exposure from being greater than the
exposure set forth in the guide. These
measures may be administrative
measures (such as limitations on the
duration of exposure) or engineering
measures (such as a design of the system
that limits the emitted radiation to that
permitted by the guide), or the measures
may involve the use of personal
protective equipment. This provision
does not require employers to follow the
hierarchy of controls normally required
for the protection of employees from
occupational hazards. Employees
exposed to radiation levels beyond that
permitted by the radiation-protection
guide are typically performing
maintenance tasks, and OSHA typically
permits the use of personal protective
equipment in lieu of engineering or
administrative controls during work
operations, such as some maintenance
and repair activities, for which
engineering and work-practice controls
are not feasible. (See, for example,
§§ 1910.1001(g)(1)(ii) (asbestos),
1910.1018(h)(1)(ii) (inorganic arsenic),
and 1910.1028(g)(1)(ii) (benzene).) The
Agency indicated in the preamble to the
proposal that it did not believe any
employees had radiation exposures
exceeding the radiation-protection guide
on a routine basis (70 FR 34888). The
Agency requested comments on whether
the proposal adequately protected
employees and whether the standard
should require employers to follow the
hierarchy of controls.
No commenters suggested that OSHA
apply the hierarchy of controls to
electromagnetic-radiation exposure.
However, Mr. Anthony Ahern with
Ohio Rural Electric Cooperatives
commented that ‘‘[e]xposure to really
high power microwave radiation is
diminishing as more and more of the big
telcos are dismantling their microwave
facilities in favor of fiber optic
networks’’ (Ex. 0186). The record,
therefore, does not contradict OSHA’s
determination that it is unnecessary in
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final paragraph (k)(1)(iii) to require that
employers comply with the hierarchy of
controls.
Two commenters maintained that
§ 1910.97 is out of date and
recommended other, more protective
guidelines (Exs. 0163, 0212). Ms. Susan
O’Connor with Siemens Power
Generation commented that ANSI, the
American Conference of Governmental
Industrial Hygienists, and the
International Commission on NonIonizing Radiation Protection have
guidelines that are more current and
more protective than the requirements
in § 1910.97 (Ex. 0163). She
recommended that OSHA update
§ 1910.97 if the Agency references
§ 1910.97 in the final rule. Mr. Tom
Chappell with Southern Company
stated that the Federal Communications
Commission’s (FCC) OET Bulletin 65,
Edition 97–01, Evaluating Compliance
with FCC Guidelines for Human
Exposure to Radiofrequency
Electromagnetic Fields, has a two-tiered
approach for setting permissible
exposure limits for nonionizing
radiation that ‘‘appears to provide a
greater level of protection for
employees’’ (Ex. 0212). He
recommended that OSHA defer to the
FCC in establishing employee exposure
limits.
The purpose of this rulemaking is to
set safety standards for employees
working on electric power generation,
transmission, and distribution
installations and to set safety standards
for electrical protective equipment. It is
not the purpose of this rulemaking to set
permissible exposure limits for
nonionizing radiation. Therefore, the
radiation-protection guide contained in
§ 1910.97 is outside the scope of this
rulemaking, and OSHA is not revising
§ 1910.97 in this final rule.
The FCC authorizes and licenses
devices, transmitters, and facilities that
generate radio-frequency radiation. It
has jurisdiction over all transmitting
services in the United States, except
services operated by the Federal
government. (See https://www.fcc.gov/
oet/rfsafety/rf-faqs.html#Q10.) However,
the FCC’s primary jurisdiction does not
include the health and safety of
employees, and the FCC relies on other
agencies and organizations for guidance
in such matters (id.). Therefore, OSHA
decided that it would be inappropriate
to defer establishing employee exposure
limits to the FCC as recommended by
Mr. Chappell. For these reasons, OSHA
is adopting paragraph (k)(1)(iii) as
proposed.
Power-line carrier systems use power
lines to carry signals between
equipment at different points on lines.
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Therefore, paragraph (k)(2), which is
being adopted without substantive
change from the proposal, requires the
employer to ensure that employees
perform work associated with powerline carrier installations, including work
on equipment used for coupling carrier
current to power line conductors,
according to the requirements for work
on energized lines. As a correction, the
final rule replaces the term ‘‘this
section,’’ which was in the proposal,
with ‘‘this subpart.’’
Comments Regarding Heightened
Sensitivity to Electromagnetic Radiation
Some rulemaking participants
recommended that OSHA adopt
protection for workers who are sensitive
to electromagnetic radiation. (See, for
example, Exs. 0106, 0482; Tr. 326–352.)
These commenters maintained that
some individuals are especially
sensitive to electromagnetic radiation
from sources such as computers, power
lines, and other electric equipment (id.)
For example, Ms. M. Matich Hughes
commented that sensitive individuals
react to this type of radiation with a
wide range of symptoms, including
itching, redness, swelling, and stinging
(Ex. 0106). Some of these commenters
also pointed to papers supporting their
claims (Exs. 0106, 0482). For instance,
Drs. Diane and Bert Schou, and Mr. Paul
Schou, submitted several papers, and
referenced others, on the effects of
electromagnetic radiation in humans
and animals (Ex. 0482).
OSHA declines to regulate exposure
to electromagnetic radiation in this
rulemaking for several reasons. First, the
relevant portion of this rulemaking
focuses on the safety hazards associated
with the maintenance and construction
of electric power generation,
transmission, and distribution
installations.454 The hazards that these
commenters address appear to be health
hazards posed by electromagnetic
radiation. The commenters maintain
that only certain individuals are
sensitive to electromagnetic radiation
(see, for example, Ex. 0106 (‘‘a
California Department of Health
Services survey has found that 3 percent
of the people interviewed reported that
they are unusually sensitive to electric
appliances or power lines’’), Ex. 0124
(‘‘It is most easily understood as a
radiation type injury that affects . . . a
population estimated at 3 to 5 percent
in the world’’), and Tr. 330 (‘‘we’re
talking about three percent worldwide
of the people who are very, very
454 This rulemaking also addresses electrical
protective equipment, a subject unrelated to
electromagnetic radiation.
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sensitive’’)) and that symptoms may
develop or worsen after long-term
exposure (see, for example, Ex. 0482
(‘‘High [electromagnetic radiation]
exposure for a short time is preferred to
long time low power [electromagnetic
radiation]’’). Second, these commenters
are requesting that OSHA address
hazardous conditions that go far beyond
the work covered by the final rule. The
commenters maintain that there are
many sources of electromagnetic
radiation that can cause symptoms.
(See, for example, Ex. 0106
(‘‘[Electromagnetic radiation] sensitivity
is . . . associated with exposure to
electromagnetic fields created by
computers, power lines and other
electronic equipment’’) and Tr. 334
(‘‘Sources that [can trigger
electromagnetic radiation sensitivity]
include the fluorescent lights[,] remote
meters[,] broadband on power lines,
[and] wireless Internet’’).) Thus, to the
extent that electromagnetic radiation
poses ‘‘sensitivity hazards,’’ those
hazards are not unique to work on
electric power generation, transmission,
and distribution installations, but are
present in nearly all workplaces. OSHA,
therefore, concludes that this
rulemaking is not a proper vehicle for
regulating the hazards identified by
these commenters.
19. Section 1926.968, Definitions
Final § 1926.968 contains definitions
of terms used in Subpart V. Since OSHA
based these definitions, in large part, on
consensus standards and existing OSHA
rules, and since the definitions included
are generally self-explanatory, OSHA
believes the regulated community
understands these terms well; therefore,
with a few exceptions, this discussion of
final § 1926.968 provides no
explanation of the terms’ definitions.
For terms having meanings that may not
be readily apparent, the Agency is
providing an explanation of the
definition of each of these terms in the
discussion of the provision in which the
term first appears. The following table
shows where in this preamble OSHA
discusses some of the key definitions.
Term
See the summary and explanation for:
Contract employer ....................................................................................
Enclosed space ........................................................................................
Entry .........................................................................................................
Exposed ....................................................................................................
§ 1926.950(c), Information transfer.
§ 1926.953(a), Enclosed spaces, General.
§ 1926.953(g), Hazardous atmosphere.
§ 1926.960(b)(3), At least two employees.
§ 1926.960(g)(1), Hazard assessment.
§ 1926.954(b)(3)(iii), Care and use of personal fall protection equipment.
§ 1926.950(c), Information transfer.
§ 1926.960(b)(3), At least two employees.
§ 1926.950(a)(3), Applicable Part 1910 requirements.
§ 1926.954(b)(3)(iii), Care and use of personal fall protection equipment.
§ 1926.954(b)(3)(iii), Care and use of personal fall protection equipment.
Fall restraint system .................................................................................
Host employer ..........................................................................................
Isolated .....................................................................................................
Line-clearance tree trimming ....................................................................
Personal fall arrest system .......................................................................
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Work-positioning equipment .....................................................................
OSHA based the definition of
‘‘qualified employee’’ on the definition
of that term as set forth in existing
§ 1910.269(x). This definition states that
a qualified employee is an employee
knowledgeable in the construction and
operation of the electric power
generation, transmission, and
distribution equipment involved, along
with the associated hazards.
As OSHA indicated in the preamble
to the proposal, the Agency is not
requiring that a ‘‘qualified employee’’ be
knowledgeable in all aspects of electric
power generation, transmission, and
distribution equipment (70 FR 34888—
34889). OSHA believes that this
definition will convey the true meaning
of this term. Note that the final rule uses
the term ‘‘qualified employee’’ to refer
only to employees who have the
training to work on energized electric
power transmission and distribution
installations. Paragraph (b)(2) of final
§ 1926.950 sets out the training an
employee must have to be a qualified
employee. OSHA included a note to this
effect following the definition of the
term. OSHA received no comments on
the definition of ‘‘qualified employee’’
and is adopting it without substantive
change from the proposal.
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One commenter requested that the
standard define ‘‘fire-resistant clothing’’
(Ex. 0237). This commenter noted that
untreated cotton, regardless of weight, is
not considered ‘‘fire-resistant’’ and
asked that the final rule clarify this
point.
As the commenter pointed out in its
submission, a footnote in proposed
Appendix F described flame-resistant
clothing as follows:
Flame-resistant clothing includes clothing
that is inherently flame resistant and clothing
that has been chemically treated with a flame
retardant. (See ASTM F1506–02a, Standard
Performance Specification for Textile
Materials for Wearing Apparel for Use by
Electrical Workers Exposed to Momentary
Electric Arc and Related Thermal Hazards.)
[70 FR 34977]
OSHA decided not to include a
definition of ‘‘flame-resistant clothing’’
in the final rule. From the comments
received on the record, the Agency
believes that affected employers and
employees understand that untreated
cotton is not flame-resistant for the
purposes of final § 1926.960(g)(4).
Because final § 1926.960(g)(5) requires
arc-rated protection, and because most
FR clothing has an arc rating, OSHA
also believes that employers generally
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will use arc-rated clothing to meet both
requirements. (See, for example, Tr.
545.) In any event, the Agency included
a separate topic in Appendix E
explaining what OSHA means by FR
and arc-rated clothing, so that
employers will know what clothing to
purchase.
IBEW objected to the definition of
‘‘system operator’’ as it applied to the
control room operator in a generating
station (Exs. 0230, 0480; Tr. 905). The
union maintained that generating plants
do not have system operators, stating:
Most generating stations have a control
room operator that is responsible for all
operations related to a specific generating
unit. System operators are usually located in
some type of system operations center and
are responsible for operations of the
transmission system. There is available
technology for computer systems operated by
system operators to have some form of
automated generation control . . . in a
specific transmission system, but the
operations of the generating unit, specifically
the installation of lockout/tagout devices are
the responsibility of station personnel,
probably the control room operator. OSHA
should make the appropriate changes. [Ex.
0230]
IBEW recommended that OSHA adopt a
different term, ‘‘control room operator,’’
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applicable to the lockout-tagout
requirements in § 1910.269(d) and
defined as follows:
Control room operator. A qualified
employee who operates an electric generating
system or its parts from within a centralized
control room. [Ex. 0480]
In final § 1926.968, ‘‘system operator’’
means a ‘‘qualified person designated to
operate the system or its parts.’’ This is
a generic definition that OSHA believes
applies equally to the employees in the
dispatch center operating a transmission
or distribution system and to the
employees in the control room of a
power generating plant who control the
generation system and apply lockouttagout devices. OSHA recognizes that
the utility industry views these two
groups of employees as being distinct
and may even frequently use the term
‘‘system operator’’ exclusively for the
transmission and distribution operators
(though some utilities call these
employees ‘‘dispatchers’’ (Exs. 0167,
0508)). However, from the description of
the energy control procedures in the
1994 § 1910.269 rulemaking record, and
even from IBEW’s own recommended
definition, it is clear that the control
room operator in a generation plant
serves the same function as a system
operator for a transmission or
distribution system (269-Ex. 12–6; Ex.
0480). Therefore, the Agency concludes
that a control room operator in a
generation plant is ‘‘designated’’ by the
employer to ‘‘operate’’ or control ‘‘the
[generation] system or its parts’’ and,
thus, meets the definition for ‘‘system
operator’’ contained in the final rule.
For these reasons, OSHA is adopting the
definition of ‘‘system operator’’ as
proposed.
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20. Appendices
OSHA is including six appendices to
final Subpart V. The first of these
appendices is Appendix A. Proposed
Appendix A to Subpart V referred to
Appendix A to § 1910.269. The general
industry appendix contains flow charts
depicting the interface between
§ 1910.269 and the following standards:
§ 1910.146, Permit-required confined
spaces; § 1910.147, The control of
hazardous energy (lockout/tagout); and
Part 1910, Subpart S, Electrical.
Appendix A to § 1910.269 has little
relevance, if any, to work covered by
Subpart V, as that appendix only
contains information relevant to the
application of general industry
standards. Therefore, the Agency is not
adopting proposed Appendix A to
Subpart V.
Lee Marchessault with Workplace
Safety Solutions expressed concern that
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Appendix A to § 1910.269 granted
electric power generation, transmission,
and distribution work an exemption
from Subpart S of the general industry
standards (Ex. 0196; Tr. 582–583). Based
on his experience as an electrician, he
believed that there were some hazards
covered by Subpart S that § 1910.269
does not address.
OSHA did not propose any changes to
existing Appendix A to § 1910.269 and
is adopting it in § 1910.269 of this final
rule without substantive change. This
appendix does not grant an exemption
from Subpart S for electric power
generation, transmission, and
distribution work. It simply provides
guidance, in the form of a flowchart, on
how § 1910.269 and Subpart S apply to
various installations. OSHA is not
altering the scope of Subpart S in any
way. In fact, final § 1910.269(a)(1)(ii)(B)
explicitly states that § 1910.269 does not
apply to ‘‘electrical installations,
electrical safety-related work practices,
or electrical maintenance considerations
covered by Subpart S of this part.’’
Therefore, Mr. Marchessault’s concerns
are groundless.
Appendix B provides information
relating to the determination of
appropriate minimum approach
distances under final § 1926.960(c)(1)(i).
In the proposed rule, OSHA based this
appendix on existing Appendix B to
§ 1910.269, with revisions necessary to
reflect the changes to the minimum
approach distances proposed for
§ 1910.269 and Subpart V. In this final
rule, OSHA revised this appendix as
necessary to account for the calculation
methods required by final
§ 1926.960(c)(1)(i) and Table V–2.
OSHA based these revisions on: (1) the
findings made with regard to minimum
approach distances (see the summary
and explanation for § 1926.960(c)(1),
under the heading Minimum approach
distances, earlier in this section of the
preamble); (2) IEEE Std 516–2009 (Ex.
0532); and (3) draft 9 of IEEE Std 516
(Ex. 0524). The appendix includes a
discussion, based on IEEE Std 516–2009
(Ex. 0532), regarding how to determine
the maximum transient overvoltage for
a system.
Proposed Appendix C provided
information relating to the protection of
employees from hazardous step and
touch potentials as addressed in
proposed §§ 1926.959(d)(3)(iii)(D),
1926.963(d)(3)(ii), and 1926.964(b)(2).
As discussed under the summary and
explanation for final § 1926.962(c),
earlier in this section of the preamble,
the Agency expanded this appendix to
incorporate guidance on protecting
employees from hazardous differences
in potential as required by that
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provision in the final rule. OSHA
renamed this appendix accordingly.
OSHA based the additional material in
this appendix on IEEE Std 1048–2003
(Ex. 0046). Appendix C in the final rule
also includes examples of how to
achieve equipotential grounding as
required by final § 1926.962(c). The
Agency based these examples on
information in the IEEE standard and on
the principle from the consensus
standard that installing grounds of
adequate ampacity (as required by
§ 1926.962(d)(1)) and sufficiently low
impedance (as required by
§ 1926.962(d)(2)) and adequately
bonding all conductive objects within
the work zone will minimize potential
differences (Ex. 0046). As discussed in
the summary and explanation for
§ 1926.962(c), earlier in this preamble,
OSHA will deem employers using the
examples in Appendix C to be in
compliance with that final paragraph.
Employers are free to use other methods
of grounding as long as they can
demonstrate that those other methods
will prevent exposure of each employee
to hazardous differences in electric
potential.
Appendix D contains information on
the inspection and testing of wood poles
addressed in final § 1926.964(a)(2). This
appendix describes ways to test wood
poles to ensure that they are sound.
Proposed Appendix D described how to
test a wood pole using a ‘‘hammer
weighing about 1.4 kg (3 pounds).’’ Ms.
Salud Layton with the Virginia,
Maryland & Delaware Association of
Electric Cooperatives recommended
deleting the weight of the hammer from
the appendix (Ex. 0175). She
maintained that lighter hammers are as
effective in sounding a pole as a 1.4kilogram hammer.
OSHA notes that Appendix D is not
mandatory. It contains guidelines that
employers may choose to follow in
inspecting and testing wood poles.
Thus, employers may use lighter or
heavier hammers if they find them to be
effective. However, Appendix D
provides some guidance on what weight
hammer OSHA knows to be effective in
testing wood poles. The Agency took the
weight given in Appendix D directly
from § 1910.268(n)(3)(i). Therefore, the
Agency is not adopting Ms. Layton’s
recommendation and is adopting
Appendix D substantially as proposed.
Appendix E, which OSHA proposed
as Appendix F, provides guidance on
the selection of protective clothing and
other protective equipment for
employees exposed to flames or electric
arcs as addressed in final § 1926.960(g).
The Agency modified this appendix to
reflect the final rule as discussed in the
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summary and explanation for
§ 1926.960(g), earlier in this section of
the preamble. That preamble discussion
also responds to some of the comments
OSHA received on proposed Appendix
F. Several other comments addressed
the appendix; OSHA discusses these
comments here.
Proposed Appendix F included tables
for estimating incident-energy levels
based on voltage, fault current, and
clearing times (proposed Table 8 and
Table 9, which OSHA adopted as Table
6 and Table 7 in Appendix E of the final
rule). Employers could use these tables
to estimate incident energy for
exposures involving phase-to-ground
arcs in open air. The proposed appendix
also included a table giving protective
clothing guidelines for electric-arc
hazards (Table 10, which OSHA did not
adopt in the final rule). This table
described protective clothing that
employers could use for different ranges
of estimated incident energy.
Noting that the energy is inversely
proportional to the distance, NIOSH
pointed out that proposed Appendix F
incorrectly stated that the amount of
heat energy is directly proportional to
the distance between the employee and
the arc (Ex. 0130). OSHA corrected the
appendix accordingly.
Three commenters made
recommendations for clarifying the
information presented in proposed
Appendix F. First, NIOSH
recommended:
• Revising the headings in Table 8
and Table 9 (Table 6 and Table 7 in
Appendix E of the final rule) to reflect
more clearly that the values in the table
represent maximum clearing times at
specified maximum incident-energy
levels,
• Making it clear that unqualified
references to ‘‘cotton’’ in the appendix
meant ‘‘untreated cotton,’’
• Describing how to use the arc rating
on the clothing label to select clothing
appropriate for a given estimate of
incident energy,
• Clarifying that the standard
prohibits the use of meltable
undergarments, and
• Clarifying that employer-added
logos on arc-rated clothing can
adversely affect the arc rating and FR
characteristics of the clothing (id.).
Second, TVA recommended that OSHA
clarify that workers can sustain burns
even when wearing appropriately
selected protection because there is a
50-percent chance that a worker will
sustain a second-degree burn at the arc
rating of the protective equipment (Ex.
0213). Third, Mr. Paul Hamer
recommended that the Agency note the
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method used to calculate the incidentenergy values in proposed Table 8 and
Table 9 (Table 6 and Table 7 in
Appendix E of the final rule) (Ex. 0228).
OSHA believes that these
recommendations will serve to provide
additional useful guidance to workers
and employers. Therefore, OSHA is
adopting all of these suggestions in
Appendix E of the final rule.
Mr. James Thomas, president of
ASTM International, recommended
adding ASTM F1891–02b, Standard
Specification for Arc and Flame
Resistant Rainwear, as a reference
within proposed Appendix F (Ex. 0148).
OSHA agrees that ASTM F1891
contains recognized standards for
particular types of arc-rated protective
equipment. Therefore, OSHA added a
reference to ASTM F1891–12, the latest
edition of the consensus standard, in
Appendix E in the final rule.
Leo Muckerheide with Safety
Consulting Services requested that
OSHA stress the limitations of the
various methods of estimating incident
heat energy, in particular the limitations
included in the notes to proposed Table
8 and Table 9 (Table 6 and Table 7 in
Appendix E of the final rule) (Ex. 0180).
He expressed concern that employers
would use the methods inappropriately
and ignore notes and other information
limiting their use.
As noted in the summary and
explanation for final § 1926.960(g)(2),
OSHA is including information on the
acceptable use of the various calculation
methods in Appendix E of the final rule.
The Agency also made it clear in the
captions to Table 6 and Table 7 in the
final appendix that those tables only
apply to exposures involving phase-toground arcs in open air.
Proposed Appendix F included the
following statement, ‘‘Outer flameresistant layers may not have openings
that expose flammable inner layers that
could be ignited.’’ Mr. Anthony Ahern
with Ohio Rural Electric Cooperatives
objected to this statement because it
would require buttoning the top button
on a shirt worn over an untreated cotton
T-shirt, which could increase
discomfort and heat stress (Ex. 0186).
The Agency dismissed objections to
FR and arc-rated clothing based on
comfort and heat stress as noted under
the summary and explanation for final
§ 1926.950(g)(5). In addition, the
exposed portion of a T-shirt poses an
ignition hazard. Existing
§ 1910.269(l)(6)(iii), which proscribes
the wearing of clothing that could
increase the extent of injury in the event
of exposure to flames or electric arcs,
already prohibits exposing flammable
garments, including T-shirts, to possible
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ignition from an electric arc.455
Therefore, OSHA did not adopt Mr.
Ahern’s recommendation to remove the
quoted statement from the appendix.
Lee Marchessault with Workplace
Safety Solutions recommended that
OSHA replace references to ARCPRO in
proposed Appendix F with references to
‘‘commercially available software’’ (Ex.
0196; Tr. 582). He noted that software
other than that mentioned in the
appendix was available, such as
EasyPower (Tr. 582, 598).
Today, there is a much wider array of
software available for calculating
incident heat energy from an electric
arc. However, the basis of most of this
software, including EasyPower, is the
NFPA 70E Annex D or IEEE 1584
methods. The Agency is not aware of
any software that uses a calculation
method, other than the heat flux
calculator, that is not already listed in
Table 2 of Appendix E in the final rule.
As discussed earlier under the summary
and explanation for final
§ 1926.960(g)(2), ARCPRO uses its own
calculation method validated through
testing of electric arcs. As explained in
that same portion of the preamble,
OSHA found the heat flux calculator to
be an unacceptable method of
estimating incident heat energy. The
Agency believes that it is essential to
inform employers of what methods
OSHA will deem acceptable, and not all
available software for calculating
incident energy from an arc will provide
reasonable estimates of incident heat
energy. Consequently, Table 2 of
Appendix E in the final rule lists
ARCPRO as an acceptable method.
However, the appendix notes that other
software that yields results based on any
of the listed methods is also acceptable.
In addition, as noted earlier under the
summary and explanation for final
§ 1926.960(g)(2), an employer is free to
choose a method that is not listed in the
appendix if the chosen method
reasonably predicts the potential
incident-heat-energy exposure of the
employee.
Some rulemaking participants
recommended that OSHA revise Table 8
and Table 9 in proposed Appendix F
(Table 6 and Table 7 in Appendix E of
the final rule) to reflect an incidentenergy level of 4 cal/cm2 rather 5 cal/
cm2 (Exs. 0228, 0230, 0383; Tr. 410–
412, 490–491). Mr. Norfleet Smith with
455 See, for example, the August 10, 1995,
memorandum to regional administrators from James
W. Stanley, ‘‘Guidelines for the Enforcement of the
Apparel Standard, 29 CFR 1910.269(l)(6), of the
Electric Power Generation, Transmission, and
Distribution Standard’’ (https://www.osha.gov/pls/
oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=21878).
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E. I. du Pont de Nemours and Company
described the reasons for this change as
follows:
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[T]he 5 cal column in Tables 8 and 9 of
Appendix F [should] be changed to be 4 cals,
and the respective clearing times in those
charts [should] be updated accordingly.
That’s what we propose. . . .
[T]here are numerous U.S. based electric
utility companies that have adopted flame
resistant protective clothing systems under
1910.269, and . . . many of those clothing
systems today meet 4 calories per square
centimeter arc thermal performance ratings
but may not meet 5 cal per centimeter square
arc thermal performance ratings.
These employers would be forced to
modify their existing clothing programs,
should the new rule go into effect as it is
written today.
Further, NFPA 70E has already defined
hazard risk categories of 4, 8, 25, and 40 cals
per square centimeter, and flame resistant
protective clothing systems have already
been developed to match those levels. Having
both a 4 calorie per square centimeter
category in NFPA 70E and a 5 calorie per
square centimeter category in OSHA 29 CFR
1910.269 and 1926.960 may create confusion
and inefficiency in the garment supply
system.
Since Tables 8 and 9 of Appendix F have
maximum clearing times listed which are
generated using commercially available
software programs, the appropriate clearing
times for 4 calories per square centimeter can
be modified to support that rating, and no
loss of protection would occur, as the new
maximum clearing times would match the
new protection levels of 4 calories per square
centimeter. . . .
Lastly, as referenced on one of the pages
in the proposed rule, . . . ‘‘clothing is
currently widely available in ratings from
about 4 calories per square centimeter to over
50 calories per square centimeter.’’ [Tr. 410–
412]
In addition, IBEW pointed out that the
NESC subcommittee with responsibility
for work rules adopted a proposal with
charts equivalent to Table 8 and Table
9 in proposed Appendix F (Table 6 and
Table 7 in Appendix E of the final rule),
except that the minimum incident heat
energy listed in the NESC proposal was
4 cal/cm2 rather than 5 cal/cm2 (Ex.
0230). The union submitted the NESC
proposal to the Subpart V rulemaking
record; the NESC proposal also
contained corrections to some of the
values reflected in the proposed OSHA
tables (id.).456
OSHA agrees with these rulemaking
participants that some employers
already have programs using protective
equipment with an arc rating of 4 cal/
456 IEEE subsequently adopted the NESC
proposal, which is contained in Table 410–1 and
410–2 of the 2007 NESC. The 2012 NESC contains
equivalent tables in Table 410–2 and 410–3, though
the values in Table 410–3 are different from the
values in 2007 NESC Table 410–2.
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cm2. Although the Agency does not
agree that keeping a 5-cal/cm2 minimum
incident-energy level in final Table 6
and Table 7, which are not mandatory,
would force employers to upgrade their
existing protection to match the higher
level, OSHA does believe that a 4-cal/
cm2 minimum energy level would
facilitate compliance for many of these
employers. Therefore, Table 6 and Table
7 in the final rule adopt the lower
minimum incident-energy level. In
addition, OSHA is correcting the
clearing times in those tables.
Mr. Paul Hamer recommended that
Table 8 and Table 9 in proposed
Appendix F (Table 6 and Table 7 in
Appendix E of the final rule) list
clearing times for incident-energy levels
corresponding to the NFPA 70E hazardrisk categories (4, 8, 25, and 40 cal/cm2)
because, in his view, these are the levels
that industry already is using (Ex. 0228).
Although industries other than the
electric utility industry use the hazardrisk categories in NFPA 70E, evidence
in the record indicates that electric
utilities and their contractors for electric
power transmission and distribution
work do not widely use this consensus
standard. (See, for example, Ex. 0212
(‘‘[NFPA 70E] was developed primarily
for premise[s] wiring, not utility type
electric systems. The systems covered
by the [hazard-risk category task table]
are not utility type distribution or
transmission systems. The tables are
therefore not applicable for utility
[transmission and distribution]
systems.’’) OSHA believes that the
NESC proposal better reflects incidentenergy levels appropriate for the types
of systems addressed by final Table 6
and Table 7, that is, overhead
transmission and distribution lines.457
Table 6 and Table 7 apply only to
exposures involving phase-to-ground
arcs in open air, which are the types of
exposures found predominantly in work
on overhead transmission and
distribution lines. Consequently, OSHA
is not adopting Mr. Hamer’s
recommendation.
Some commenters urged OSHA to
replace Table 10 in proposed Appendix
F with a similar table from NFPA 70E,
Table 130.7(C)(11), protective clothing
characteristics (Exs. 0190, 0228, 0235).
Mr. Frank White with ORC Worldwide
noted that OSHA appeared to have
based Table 10 in the proposal on a
1996 IEEE paper that was significantly
older than NFPA 70E–2004 (Ex. 0235).
He asked OSHA to explain why it is not
basing the table on the more recent
457 The corresponding tables in the 2007 and 2012
NESC provide clearing times for incident-energy
levels of 4-, 8-, and 12 cal/cm2.
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20545
consensus standard. Mr. Thomas
Stephenson with International Paper
commented, ‘‘Based on my research, of
the readily available single layer shirts,
the highest ATPV rating is 8.2 cal/sq
cm. Based on Table 10, this shirt would
not be acceptable for a 5.1 cal/sq cm
exposure’’ (Ex. 0190). He noted that
many companies base their electrical
safety programs, including PPE, on
NFPA 70E and recommended that the
rule match that consensus standard.
OSHA did not include proposed
Table 10 in the final rule. The Agency
agrees with these commenters that Table
10 in proposed Appendix F is out of
date. There also is evidence in the
record indicating that arc-rated clothing
is getting lighter and that even Table
130.7(C)(11) in NFPA 70E–2004 might
be out of date (Tr. 493). Appendix E in
the final rule explains that any
protective clothing and other protective
equipment that meets the employer’s
reasonable estimate of incident heat
energy is acceptable. For example,
employers may use protective shirts and
pants rated at 12 cal/cm2 for an
estimated exposure of 12 cal/cm2.
Some rulemaking participants pointed
out an error in the way the proposed
appendix described the energy level
expected to produce a second-degree
burn injury (Exs. 0213, 0228; Tr. 540).
These commenters noted that the
threshold of second-degree burn injury,
as reflected in NFPA 70E and IEEE Std
1584, is 1.2 cal/cm2, unless the faultclearing time is under about 0.1 second.
For the faster clearing times, the
threshold is 1.5 cal/cm2 (id.).
OSHA agrees with these comments
and revised the language in Appendix E
in the final rule to indicate that the
threshold for second-degree burn injury
is 1.2 to 1.5 cal/cm2.
Appendix F in the final rule, which
OSHA proposed as Appendix G,
contains guidelines for the inspection of
work-positioning equipment to assist
employers in complying with final
§ 1926.954(b)(3)(i). OSHA received no
comments on this appendix and is
adopting the appendix substantially as
proposed.
Appendix G in the final rule, which
OSHA proposed as Appendix E,
contains references to additional
sources of information that supplement
the requirements of Subpart V. The
national consensus standards referenced
in this appendix contain detailed
specifications to which employers may
refer in complying with the
performance-oriented requirements of
OSHA’s final rule. Except as specifically
noted in Subpart V, however,
compliance with the national consensus
standards is not a substitute for
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compliance with the provisions of the
OSHA standards.
OSHA listed the most recent versions
of the consensus standards in final
Appendix G. In some cases, the version
of the consensus standard in the record
is older than the version listed in the
appendix. In other cases, the consensus
standard is not contained in the record
at all. However, OSHA based the
requirements in the final rule only on
the consensus documents and other data
contained in the record. The Agency
evaluated any editions of the consensus
standards listed in the appendix that are
not in the record for consistency with
OSHA’s final rule. The Agency
determined that these later consensus
standards conform to the requirements
of final Subpart V, as specifically noted
in the final rule, and that these later
consensus standards provide
information useful for employers and
workers in complying with the final
rule.
C. Part 1910 Revisions
1. Sections 1910.137 and 1910.269
The construction of electric power
transmission and distribution lines and
equipment nearly always exposes
employees to the same hazards as the
maintenance of electric power lines and
equipment. Power line workers use the
same protective equipment and safety
techniques in both types of work.
During the course of a workday, these
employees can perform both types of
work.
For example, an employer might
assign a power line crew to replace one
failed transformer with an equivalent
one and a second failed transformer
with a transformer with a different
kilovolt-ampere rating. When the
employees perform the first job, they are
performing maintenance work covered
by Part 1910. However, the second job
would be construction and covered by
Part 1926. The employees would almost
certainly use identical work practices
and protective equipment for both jobs.
Because of this, OSHA believes that,
in most cases, it is important to have the
same requirements apply regardless of
the type of work performed. If the
corresponding Part 1910 and Part 1926
standards are the same, employers can
adopt one set of work rules covering
both types of work. Employers and
employees will generally not have to
decide whether a particular job is
construction or maintenance—a factor
that, in virtually every instance, has no
bearing on the safety of employees. (For
a discussion of comments suggesting
that OSHA combine Subpart V and
§ 1910.269 into one rule, refer to the
introductory paragraphs in the summary
and explanation of final § 1926.950.)
Therefore, OSHA is adopting
revisions to §§ 1910.137 and 1910.269
so that the construction and
maintenance standards will be
substantially the same.458 The following
cross-reference table shows the major
paragraphs in final § 1910.269 and the
corresponding section in final Subpart
V:459
Major paragraph in § 1910.269
Corresponding section in subpart V
(a) General .............................................................................................
(b) Medical services and first aid .............................................................
(c) Job briefing .......................................................................................
(d) Hazardous energy control (lockout/tagout) procedures [applies only
to work involving electric power generation installations].
(e) Enclosed spaces .................................................................................
(f) Excavations ..........................................................................................
(g) Personal protective equipment ...........................................................
(h) Portable ladders and platforms ...........................................................
(i) Hand and portable power equipment ..................................................
(j) Live-line tools .......................................................................................
(k) Materials handling and storage ...........................................................
(l) Working on or near exposed energized parts .....................................
(m) Deenergizing lines and equipment for employee protection .............
§ 1926.950 General.
§ 1926.951 Medical services and first aid.
§ 1926.952 Job briefing.
§ 1926.950(a)(3)—Subpart V applies § 1910.269 to work involving electric power generation installations.
§ 1926.953 Enclosed spaces.
§ 1926.967(f) Excavations.
§ 1926.954 Personal protective equipment.
§ 1926.955 Portable ladders and platforms.
§ 1926.956 Hand and portable power equipment.
§ 1926.957 Live-line tools.
§ 1926.958 Materials handling and storage.
§ 1926.960 Working on or near exposed energized parts.
§ 1926.961 Deenergizing lines and equipment for employee protection.
§ 1926.962 Grounding for the protection of employees.
§ 1926.963 Testing and test facilities.
§ 1926.959 Mechanical equipment.
§ 1926.964 Overhead lines and live-line barehand work.
§ 1926.950(a)(3)—Subpart V applies § 1910.269 to line-clearance treetrimming operations.
§ 1926.967(k) Communication facilities.
§ 1926.965 Underground electrical installations.
§ 1926.966 Substations.
§ 1926.950(a)(3)—Subpart V applies § 1910.269 to work involving electric power generation installations.
§ 1926.967 Special conditions.
§ 1926.968 Definitions.
Appendices A through G, respectively.
(n) Grounding for the protection of employees ........................................
(o) Testing and test facilities ....................................................................
(p) Mechanical equipment ........................................................................
(q) Overhead lines and live-line barehand work ......................................
(r) Line-clearance tree-trimming operations .............................................
(s) Communication facilities .....................................................................
(t) Underground electrical installations .....................................................
(u) Substations .........................................................................................
(v) Power generation ................................................................................
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(w) Special conditions ..............................................................................
(x) Definitions ............................................................................................
Appendices A through G ..........................................................................
The following distribution table
presents the major revisions and a brief
summary of OSHA’s rationale for
adopting them. The full explanation of
the changes and the rationale for
adopting them is in the summary and
explanation for the corresponding
provision in final § 1926.97 or Subpart
V.
458 Subpart V does not contain requirements for
work involving electric power generation
installations or line-clearance tree-trimming
operations. See the summary and explanation for
final § 1926.950(a)(3), earlier in this section of the
preamble.
459 Existing § 1910.269 contains an introductory
note explaining that OSHA is staying the
enforcement of certain provisions of existing
§ 1910.269 until November 1, 1994, and of existing
§ 1910.269(v)(11)(xii) until February 1, 1996. OSHA
is not including this note in final § 1910.269
because it is no longer applicable. OSHA is not
including this note in final § 1910.269 because it is
no longer applicable.
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Existing part 1910 paragraph
New part 1910 paragraph
§ 1910.137
Part 1926 revision
(c) ..........................................
(c) ..........................................
(a)(1)(ii), (b)(2)(vii), and Table
I–2, Table I–3, Table I–4,
and Table I–5.
The note following (a)(3)(ii)(B)
(a)(1)(ii), (c)(2)(vii), and
Table I–1, Table I–2, Table
I–3, and Table I–4.
The note following
(a)(3)(ii)(B).
(a)(1)(ii), (c)(2)(vii), and
Table E–1, Table E–2,
Table E–3, and Table E–4.
The note following
(a)(3)(ii)(B).
A new note following (b)(2)(ii)
A new note following (c)(2)(ii)
The note following (c)(2)(ii) ...
(b) [New] ...............................
(b) ..........................................
(c)(2)(vii)(C) and (c)(2)(vii)(D)
(c)(2)(vii)(C) and (c)(2)(vii)(D)
§ 1910.269
(a)(2)(i) ...................................
§ 1926.950(b)(1)(i), (b)(1)(ii),
and (b)(1)(iii).
(a)(2)(ii)(E) [New] ..................
§ 1926.950(b)(2)(v) ...............
(a)(2)(viii) ...............................
§ 1926.950(b)(7) ....................
(a)(2)(iii) [New] ......................
None .....................................
(a)(3) [New] ...........................
§ 1926.950(c) ........................
(a)(3) ......................................
(a)(4) .....................................
§ 1926.950(d) ........................
(c) ...........................................
(c) ..........................................
§ 1926.952 ............................
The note following existing
(e)(6).
None .....................................
None .....................................
(e)(7) ......................................
(e)(7) .....................................
§ 1926.953(h) ........................
(e)(8) ......................................
(e)(8) .....................................
§ 1926.953(i) .........................
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Existing
§ 1910.137(b)
redesignated
as
§ 1910.137(c) for consistency with § 1926.97.
Section 1910.137 revised to include Class 00
rubber insulating gloves.
Note revised to include the latest ASTM standards. References to ASTM definitions and to
an ASTM guide for visual inspection of rubber
insulating equipment included to provide additional useful information for complying with the
OSHA standard.
A reference to an ASTM guide for visual inspection of rubber insulating equipment included to
provide additional useful information for complying with the OSHA standard.
A new paragraph added to cover electrical protective equipment not made of rubber.
Existing § 1910.137(b)(2)(vii)(B) divided into two
separate CFR units.
Subpart V
(a)(2)(i)(A), (a)(2)(i)(B), and
(a)(2)(i)(C).
(a)(2)(vii) ................................
Rationale and comments
§ 1926.97
(b) ...........................................
(b)(2)(vii)(B) ............................
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Existing § 1910.269(a)(2)(i) divided into three
separate CFR units. The last of those units,
paragraph (a)(2)(i)(c), adopts a new requirement that employers determine the degree of
training by the risk to the employee.
A new paragraph added to require employers to
train qualified employees to recognize electrical hazards and to control or avoid them.
The existing requirement for employers to certify
that they trained employees has been replaced with a requirement for employers to determine that employees demonstrated proficiency in the work practices involved. In addition, a new note added to clarify how training
received in a previous job would satisfy the
training requirements.
A new paragraph added to require training for
line-clearance tree trimmers. (See the summary and explanation for § 1926.950(b)(2).)
A new paragraph added to require host employers and contract employers to share information on safety-related matters.
Existing § 1910.269(a)(3) redesignated as
§ 1910.269(a)(4) for consistency with Subpart
V.
The existing provisions on job briefing reorganized and renumbered. A new requirement
added to ensure that employers provide the
employee in charge with information that relates to the determination of existing characteristics and conditions.
This note removed. It currently references
§ 1910.146 for the definition of ‘‘entry.’’ OSHA
added a definition of this term to
§ 1910.269(x), so this note is unnecessary.
OSHA removed the requirement to provide an
attendant if there is reason to believe a hazard
exists in the enclosed space. The introductory
text to § 1910.269(e) requires the entry to conform to § 1910.146 if there are hazards for
which the requirements of § 1910.269(e) and
(t) do not provide adequate protection. Thus, if
an employer has reason to believe that a hazard exists despite the precautions taken under
§ 1910.269(e) and (t), then § 1910.146 applies
and requires an attendant.
The existing requirement revised to clarify that
the test instrument must have an accuracy of
±10 percent.
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New part 1910 paragraph
Part 1926 revision
Rationale and comments
(e)(12) ....................................
(e)(12) ...................................
§ 1926.953(m) .......................
(g)(2) ......................................
(g)(2) .....................................
§ 1926.954(b) ........................
(i)(2)(i) ....................................
None .....................................
None .....................................
(i)(2)(ii)(C) ..............................
(i)(2)(iii) ..................................
§ 1926.956(b)(3) ....................
(l)(1), introductory text ...........
(l)(1)(i), (l)(1)(ii), and (l)(1)(iii)
(l)(1)(i) and (l)(1)(ii) ................
(l)(2)(i) and (l)(2)(ii) ...............
§ 1926.960(b)(1)(i), (b)(1)(ii),
and (b)(2).
§ 1926.960(b)(3)(i) and
(b)(3)(ii).
(l)(2) and existing Table R–6
through Table R–10.
(l)(3) and Table R–3 through
Table R–9.
§ 1926.960(c)(1) and Table
V–2 through Table V–8.
(l)(2)(i) ....................................
(l)(3)(iii)(A) .............................
§ 1926.960 (c)(1)(iii)(A) .........
(l)(3) and (l)(4) .......................
(l)(4) and (l)(5) ......................
§ 1926.960(c)(2) and (d) .......
(l)(5) .......................................
(l)(6) ......................................
§ 1926.960(e) ........................
(l)(6) .......................................
(l)(7) [Revised] and (l)(8)
[New].
§ 1926.960(f) and (g) ............
(l)(7) through (l)(10) ...............
(l)(9) through (l)(12) ..............
§ 1926.960(h) through (k) .....
(m)(3)(viii) ...............................
(m)(2)(iv)(A) [New] and
(m)(2)(iv)(B).
§ 1926.961(b)(4) ....................
(n)(6) and (n)(7) .....................
(n)(6)(i) and (n)(6)(ii) .............
§ 1926.962(f)(1) and (f)(2) ....
(p)(4)(i) ...................................
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Existing part 1910 paragraph
(p)(4)(i) ..................................
§ 1926.959(d)(1) ....................
(t)(3), (t)(7), and (t)(8) ............
(t)(3), (t)(7), and (t)(8) ...........
§ 1926.965(d), (h), and (i) .....
The existing requirement revised to require the
employer to be able to demonstrate that it
maintained ventilation long enough to ensure
that a safe atmosphere exists before employees enter an enclosed space.
The existing requirements revised to maintain
consistency with the construction provisions.
The existing requirement was removed because
it is unnecessary. See the summary and explanation for final § 1926.956(b).
The final rule limits the voltage on isolating
transformers used with cord- and plug-connected equipment to 50 volts.
The introductory text to existing § 1910.269(l)(1)
divided into three separate CFR units.
Existing § 1910.269(l)(1)(i) and (l)(1)(ii) redesignated as § 1910.269(l)(2)(i) and (l)(2)(ii) for
consistency with Subpart V.
The final rule revises, and requires the employer
to establish, minimum approach distances that
employees must maintain from exposed energized parts. Note that, in other provisions, the
final rule replaces references to minimum approach-distance tables with references to the
minimum approach-distance requirements in
§ 1910.269(l)(3)(i) or § 1926.960(c)(1)(i), as appropriate.
The existing requirement clarified to indicate that
an energized part must be under the full control of the employee for rubber insulating
gloves or rubber insulating gloves and sleeves
to be sufficient insulation from that part.
OSHA revised the existing requirements to ensure that employees use electrical protective
equipment whenever they can reach within the
minimum approach distance of an energized
part.
Existing
§ 1910.269(l)(5)
redesignated
as
§ 1910.269(l)(6) for consistency with Subpart
V.
OSHA revised the requirements on clothing in
existing § 1910.269(l)(6)(ii) and (iii) to require
the employer to protect employees from electric arcs. Existing paragraph (l)(6)(i) redesignated as new paragraph (l)(7), and the new
protective clothing and other protective equipment requirements added as paragraph (l)(8).
Existing § 1910.269(l)(7), (l)(8), (l)(9), and (l)(10)
redesignated as new § 1910.269(l)(9), (l)(10),
(l)(11), and (l)(12), respectively.
The existing provision revised to require independent crews to coordinate energizing and
deenergizing lines and equipment. A new
paragraph has been added requiring multiple
crews to coordinate their activities under a single employee in charge and to act as a single
crew.
The existing requirement revised to allow, under
certain conditions, insulating equipment, other
than a live-line tool, to place grounds on, or
remove them from, circuits of 600 volts or
less.
OSHA revised this provision to clarify that, if an
insulated aerial lift comes closer to an energized part than the minimum approach distance, the aerial lift must maintain the minimum approach distance from objects at a different potential.
OSHA revised these requirements to apply to
vaults as well as manholes. Additionally,
OSHA added a requirement (paragraph
(t)(7)(ii)) to address work that could cause a
cable to fail.
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20549
Existing part 1910 paragraph
New part 1910 paragraph
Part 1926 revision
Rationale and comments
The notes following (u)(1) and
(v)(3).
The notes following (u)(5)(i)
and (v)(5)(i).
(x) ...........................................
The notes following (u)(1)
and (v)(3).
The notes following (u)(5)(i)
and (v)(5)(i).
(x) ..........................................
The note following
§ 1926.966(b).
The note following
§ 1926.966(f)(1).
§ 1926.968 ............................
Appendix E to § 1910.269 .....
Appendix G to § 1910.269 ....
Appendix G to Subpart V .....
Appendix E to § 1910.269
[New].
Appendix E to Subpart V ......
Appendix F to § 1910.269
[New].
Appendix F to Subpart V ......
OSHA updated the references in these notes
from ANSI C2–1987 to ANSI/IEEE C2–2012.
OSHA updated the references in these notes
from ANSI C2–1987 to ANSI/IEEE C2–2002.
OSHA added definitions of ‘‘contract employer,’’
‘‘first-aid training,’’ ‘‘host employer,’’ and
‘‘entry.’’ (See the discussion of final
§§ 1926.950(c), 1926.953(g), and 1926.953(h)
in the preamble discussion of final Subpart V.)
OSHA redesignated this appendix as Appendix
G to § 1910.269. In addition, the final rule updates the references contained in this appendix.
OSHA added a new appendix containing information on protecting employees from electric
arcs.
OSHA added a new appendix containing guidelines for the inspection of work-positioning
equipment.
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OSHA received several comments on
provisions in existing § 1910.269 that
the Agency did not propose for
revision.460 Mr. Mark Spence with Dow
Chemical Company maintained that, in
the years since OSHA promulgated
§ 1910.269, ‘‘industrial establishments
have had some difficulties in adapting
to this utility-oriented rule’’ (Ex. 0128).
He recommended that, in promulgating
this final rule, OSHA ‘‘take the
differences between industrial
establishments and electric utilities into
account and establish different
provisions for each as appropriate’’ (id.).
He provided two examples. For the first,
he noted that electric utilities generally
follow the NESC whereas industrial
establishments generally follow the NEC
and NFPA 70E. For the second example,
he noted that electric utilities frequently
use contractors to perform work ‘‘offsite,’’ but that industrial establishments
typically have contractors’ employees
460 OSHA stated in the proposal that it was
seeking comment on entire §§ 1910.137 and
1910.269 (70 FR 34892). However, OSHA also
stated:
Comments received on the general industry
standards will be considered in adopting the final
construction standards and vice versa. In particular,
the Agency has requested comments on several
issues in the proposed revision of Subpart V and
in proposed new § 1926.97. Some of these issues are
directed towards requirements in those
construction standard that are taken from general
industry provisions that OSHA is not proposing to
revise. For example, earlier in this section of the
preamble, the Agency requests comments on
whether AEDs should be required as part of the
medical and first-aid requirements in proposed
§ 1926.951. (See the summary and explanation of
proposed § 1926.951(b)(1).) Although OSHA has not
proposed to revise the corresponding general
industry provision, existing § 1910.269(b)(1), the
Agency intends to revise that general industry
provision if the rulemaking record supports a
requirement for AEDs. Therefore, OSHA encourages
all rulemaking participants to respond to these
issues regardless of whether the participants are
covered by the construction standards. [Id.]
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working on-site, side-by-side with their
own employees.
OSHA is not setting separate
requirements for industrial
establishments in final § 1910.269. First,
OSHA rejected a similar comment
during the 1994 rulemaking. One of the
commenters in that rulemaking opposed
the application of § 1910.269 to
industrial establishments because
‘‘[t]raditionally, industrial electrical
systems have been based upon the
[NEC] in their design and operation’’
and ‘‘[u]tility electrical systems, on the
other hand, have always been based
upon the [NESC] in their design and
operation’’ (269-Ex. 3–45). In rejecting
this comment, OSHA reasoned in part
that ‘‘there are hazards related to
electrical power generation,
transmission, and distribution work that
are not adequately addressed elsewhere
in the General Industry Standards’’ (59
FR 4334). Mr. Spence provides no basis
to support a conclusion that OSHA’s
determination on this issue in the 1994
rulemaking was erroneous, and OSHA
continues to find its earlier
determination to be valid.
Second, OSHA believes that whether
contractors work off-site or on-site is not
relevant to the issue of whether
§ 1910.269 should apply to industrial
establishments. The work practices
required by the final rule are necessary
for employee safety without regard to
whether an industrial establishment’s
employees are working alone or
alongside contractor employees.461
Third, the Agency believes that, at
least for electric power generation
461 Comments, including comments from Mr.
Spence, regarding the requirement proposed in
§§ 1910.269(a)(4)(ii)(B) and 1926.950(c)(2)(ii) for
contract employers to follow the host employer’s
safety-related work rules are discussed in the
summary and explanation for final § 1926.950(c)(3).
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facilities and plant distribution
substations, there are more similarities
between electric utilities and industrial
establishments than portrayed by Mr.
Spence. There is evidence that some
electric utilities with electric power
generation plants refer to NFPA 70E for
electrical safety guidelines. (See, for
example, Exs. 0214 and 0217, which
both list NFPA 70E, but not the NESC,
as references for TVA’s electrical safety
practices in electric power generation
plants.) OSHA, therefore, finds that it is
not necessary or appropriate to adopt
Mr. Spence’s recommendation for
promulgating separate requirements for
electric utilities and industrial
establishments.
EEI petitioned OSHA to revise the
group lockout-tagout and systemoperator provisions in existing
§ 1910.269(d)(8)(ii) and (d)(8)(v) (Exs.
0227, 0501).
OSHA hereby denies EEI’s petition. In
doing so, OSHA reexamined the
evidence supporting the promulgation
of the existing group lockout-tagout
provisions in 1994 and continues to find
that evidence persuasive. OSHA also
finds that the evidence on which EEI
relies in support of its petition does not
justify revising the standard, as
explained in the following paragraphs.
OSHA designed the requirements for
hazardous energy control (lockouttagout) procedures in existing
§ 1910.269(d) to protect employees
working on electric power generation
installations from injury while
maintaining or servicing machinery or
equipment that is part of that
installation. Paragraph (d) of existing
§ 1910.269, which is almost identical to
OSHA’s general industry standard for
the control of hazardous energy at
§ 1910.147, requires the employer to
‘‘establish a program consisting of
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energy control procedures, employee
training, and periodic inspections to
ensure that, before any employee
performs any servicing or maintenance
on a machine or equipment where the
unexpected energizing, start up, or
release of stored energy could occur and
cause injury, the machine or equipment
is isolated from the energy source and
rendered inoperative’’ 462 (existing
§ 1910.269(d)(2)(i)). In part, existing
§ 1910.269(d) requires: the employer to
isolate the machine or equipment from
hazardous energy sources before
servicing begins; authorized employees
to affix lockout or tagout devices to the
switches, disconnects, and other means
used to isolate the machine or
equipment after the employer isolates
the machine or equipment but before
servicing or maintenance begins; and
authorized employees to remove their
lockout or tagout devices before the
machine or equipment is reenergized
(existing § 1910.269(d)(6)(ii) and
(d)(6)(iii), (d)(6)(iv), and (d)(7)). The
standard generally prohibits anyone
from removing a lockout or tagout
device other than the employee who
placed it (existing § 1910.269(d)(7)(iv)).
This prohibition protects the employee
who is performing work on the machine
or equipment from injury resulting from
the reenergization of hazardous energy
by someone else.
The existing § 1910.269 group
lockout-tagout provision, which is
identical to the analogous general
industry provision (§ 1910.147(f)(3)),
makes it clear that each individual
authorized employee must take an
affirmative step to accept and release his
or her own protection under the
lockout-tagout standard and that this
affirmative step must be traceable to the
employee and under that employee’s
control. The group lockout-tagout
provision applies ‘‘[w]hen servicing or
maintenance is performed by a . . .
group’’ of workers (existing
§ 1910.269(d)(8)(ii)). Although this
provision allows certain variations from
the individual servicing model, it
requires a lockout-tagout ‘‘procedure
which affords the employees a level of
protection equivalent to that provided
by the implementation of a personal
lockout or tagout device.’’ In particular,
‘‘[e]ach authorized employee shall affix
462 Throughout the final rule, OSHA changed
‘‘inoperative’’ wherever it appeared in the existing
standard to ‘‘inoperable.’’ ‘‘Inoperable,’’ which
means ‘‘incapable of being operated,’’ is the more
precise of the two terms. (‘‘Inoperative’’ means ‘‘not
working.’’) Paragraph (c)(1) of § 1910.147, which is
identical to existing § 1910.269(d)(2)(i), continues to
use ‘‘inoperative.’’ OSHA intends to publish a
technical amendment making a similar change to
§ 1910.147(c)(1) in the near future.
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a personal lockout or tagout device to
the group lockout device, group
lockbox, or comparable mechanism
when he or she begins work and shall
remove those devices when he or she
stops working on the machine or
equipment being serviced or
maintained’’ (existing
§ 1910.269(d)(8)(ii)(D)).
The existing § 1910.269 systemoperator provision in paragraph (d)(8)(v)
is the only provision that has no analog
in the general industry standard. In the
1994 § 1910.269 rulemaking, OSHA
found that ‘‘the only concept employed
by electric utilities that is unique to
their industry is the use of central
control facilities’’ (59 FR 4364). To
account for this unique aspect of power
generation plants, the standard provides
that when ‘‘energy isolating devices are
installed in a central location and are
under the exclusive control of a system
operator,’’ so that the servicing
employees cannot individually affix and
remove their personal lockout or tagout
devices, the system operator may ‘‘place
and remove lockout and tagout devices
in place of the’’ servicing employees
(existing § 1910.269(d)(8)(v)). However,
as with the existing group lockouttagout provision, the existing systemoperator provision requires the
employer to ‘‘use a procedure that
affords employees a level of protection
equivalent to that provided by the
implementation of a personal lockout or
tagout device.’’ In the preamble
discussion, OSHA elaborated on this
language, stating that, under the system
operator provision, procedures must
‘‘ensure that no lock or tag protecting an
employee is removed without the
knowledge and participation of the
employee it is protecting’’ (59 FR 4364).
The preamble also stated that the
procedures must ensure that no one
operates locked-out or tagged-out
energy-isolating devices without the
employee’s personal authorization (id.).
As such, the requirement for personal
control and accountability in the
existing standard’s group lockout-tagout
and system-operator provisions is clear.
EEI’s petition for rulemaking marks
the latest stage in a long-running
dispute between OSHA and EEI over
appropriate lockout-tagout procedures
in the electric power generation
industry. Even before OSHA proposed
the existing Power Generation Standard,
and throughout that rulemaking, EEI
urged OSHA to adopt a standard that
would allow supervisors to maintain
exclusive control of energy isolating
devices in group-servicing operations
(59 FR 4322, 4350–4351, 4360, 4363–
4364). OSHA definitively rejected EEI’s
suggestions when it promulgated the
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standard in 1994. Since OSHA
promulgated the existing standard, EEI
sought repeatedly to have the standard’s
personal control and accountability
provisions nullified.463
In its petition for rulemaking, EEI
once again challenges the validity of the
existing § 1910.269(d)(8)(ii)
requirements for group lockout-tagout to
provide ‘‘a level of protection equivalent
to that provided by the implementation
of a personal lockout or tagout device’’
and for each authorized employee to
‘‘affix a personal lockout or tagout
device to the group lockout device,
group lockbox, or comparable
mechanism when he or she begins work
and [to] remove those devices when he
or she stops working on the machine or
equipment being serviced or
maintained’’ (the ‘‘personal control and
accountability requirements’’). OSHA
addresses EEI’s assertions, and the
Agency’s rationale for rejecting those
assertions, in the following paragraphs.
1. EEI asserted that OSHA should
revise the existing standard to permit
electric utilities to use procedures that
were in place before the promulgation of
the 1994 standard; that is, OSHA should
permit the person who is responsible for
servicing the equipment (referred to by
the electric utility industry as ‘‘the
person who holds the clearance’’) to
communicate orally with the employees
working on the equipment instead of
requiring measures equivalent to
applying a personal lockout-tagout
device.
OSHA decided not to adopt EEI’s
suggestion to remove the existing
personal control and accountability
requirements from the final standard.
The Agency found in the 1994
rulemaking on § 1910.269 that
application of personal lockout-tagout
devices by each authorized employee in
a group was necessary and reasonable,
stating, ‘‘OSHA is convinced that the
use of individual lockout or tagout
devices as part of the group lockout
provides the greatest assurance of
protection for servicing employees’’ (59
FR 4361). There was clear evidence in
the 1994 rulemaking that individual
protection was necessary, including
evidence that ‘‘work authorizations
under [electric utility generation plant]
463 In its latest effort, EEI challenged the validity
of the § 1910.269 compliance directive on the basis
that the standard did not contain a requirement for
personal control and accountability (EEI v. OSHA,
411 F.3d 272 (D.C. Cir. 2005)). The United States
Court of Appeals for the District of Columbia
Circuit rejected that challenge, and in doing so,
noted that EEI ‘‘should have made [its] points in a
challenge to the 1994 Standard-a challenge that it
began but later withdrew—not in a petition to
review a compliance directive issued nearly a
decade later’’ (id. at 282).
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tagging systems had been released under
pressure from supervisory personnel or
without the knowledge of the employee
who held the authorization’’ (59 FR
4351).
EEI’s suggested change would have
the principle authorized employee, or,
as the trade association put it, the
‘‘holder of the clearance,’’ be
responsible for the safety of all
authorized employees working under
the lockout-tagout for the group. Such a
change would be inconsistent with the
fundamental principle adopted in the
general industry lockout-tagout
rulemaking, and again in the 1994
§ 1910.269 rulemaking, that each
individual authorized employee
controls his or her own lockout-tagout.
As the Occupational Safety and Health
Review Commission held in rejecting a
challenge to the personal control and
accountability requirements in existing
§ 1910.269, ‘‘the core concept of
lockout/tagout is personal protection’’
(Exelon Generating Corp., 21 BNA
OSHC 1087, 1090 (No. 00–1198, 2005);
emphasis included in original). Vesting
power over and responsibility for an
employee’s protection from the release
of hazardous energy in another
employee allows for the types of abuse
reported in the 1994 rulemaking record.
As the primary rationale for its
suggested revisions, EEI attacked the
validity of the existing rule resulting
from the 1994 rulemaking record. EEI
maintained that ‘‘[t]here was no
evidence when Section 1910.269 was
adopted . . . that electric utility
workers were at significant risk of harm
under the unique procedures that had
been used successfully in the industry
for decades’’ (Ex. 0227). Second, EEI
contended that OSHA did not show that
‘‘sign-on, sign-off requirements in utility
power plants were reasonably necessary
to eliminate or reduce a significant [risk]
of harm to affected employees’’ (id.).
Third, EEI asserted that OSHA did not
show that the cost of compliance bears
any relationship to expected benefits or
that OSHA considered ‘‘the cost of
compliance with the sign-on, sign-off
principle’’ (id.).
EEI bases these arguments on the false
premise that OSHA must make hazardby-hazard significant risk findings in
vertical standards. As explained in
detail in Section II.D, Significant Risk
and Reduction in Risk, earlier in this
preamble, there is no such legal
requirement. During the 1994
rulemaking, OSHA examined the
injuries and fatalities in the electric
power generation, transmission, and
distribution industry, and concluded
that ‘‘hazards of work on electric power
generation, transmission, and
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distribution installations pose a
significant risk to employees and that
the standard is reasonably necessary
and appropriate to deal with that risk’’
(59 FR 4321). OSHA also found that the
existing standard’s lockout-tagout and
other provisions would ‘‘significantly’’
reduce the number of injuries associated
with ‘‘uncontrolled exposure to
occupational hazards’’ and that the
economic impacts on affected industry
groups would be small (59 FR 4431–
4434). Finally, OSHA examined
nonregulatory alternatives and
concluded that ‘‘the need for
government regulation arises from the
significant risk of job-related injury or
death caused by inadequate safety
practices for electric power generation,
transmission, and distribution work’’
(59 FR 4432).
In any event, although OSHA does not
agree that hazard-specific significant
risk findings are necessary, the record in
the 1994 rulemaking supports such a
finding with respect to the standard’s
personal control and accountability
requirements. EEI’s first argument on
this issue was that ‘‘[t]here was no
evidence when Section 1910.269 was
adopted . . . that electric utility
workers were at significant risk of harm
under the unique procedures that had
been used successfully in the industry
for decades’’ (Ex. 0227). According to
EEI, OSHA applied the principles and
assumptions about risk in general
industry in adopting lockout-tagout
requirements taken from the general
industry lockout-tagout standard
without accounting for the unique
methods proven to be safe in the electric
power generation plants of electric
utilities (id.).
In the preamble to the 1994 final rule
on § 1910.269, OSHA explicitly rejected
EEI’s argument that electric utility
employees were not at significant risk of
injury under then-existing lockouttagout procedures:
In both the Subpart S work practices
rulemaking and the [general industry]
hazardous energy control rulemaking, OSHA
found existing electric utility lockout and
tagging procedures to expose employees to a
significant risk of injury (55 FR 32003, 54 FR
36651–36654, 36684). In a review of IBEW
fatality reports, Eastern Research Group, Ind.,
found 4 of 159 fatalities (2.5%) could have
been prevented by compliance with proposed
§ 1910.269(d) (Ex. 6–24). These fatalities
occurred among approximately 50,000
electric utility employees at high risk (Ex. 4:
Table 3–22 with the population limited to
generating plant workers at high risk) at the
rate of nearly 2 per year (2.5% of the
estimated 70 deaths per year; Ex. 5). The
Agency believes that these employees are
exposed to a significant risk of injury under
existing industry practices. Otherwise, no
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20551
lockout and tagging standard would have
been proposed. OSHA evaluates significant
risk based on the hazards that exist under the
current state of regulation. [59 FR 4363]
Second, during the rulemaking for the
1994 rule, OSHA also rejected EEI’s
claim about the successful use of thenexisting procedures by the electric
utility industry. For instance, the
Agency found that ‘‘although some
electric utility companies have had
excellent success with their tagging
systems, other companies have had
problems’’ (59 FR 4351). The Agency
also reported that ‘‘the electric utility
industry had [at least] 14 fatalities and
17 injuries recorded in OSHA files that
were directly caused by a failure of the
lockout/tagout procedure in use, during
the period of July 1, 1972, to June 30,
1988’’ (id.; internal citation omitted).
OSHA found that ‘‘the evidence
presented by UWUA members
demonstrated that not all electric utility
tagging systems work as well as those
presented by the EEI witnesses’’ (59 FR
4354). Finally, the Agency found that
‘‘the emergence of new types of
companies [footnote omitted] into the
electric utility industry and extending
the scope of the standard to other
industries will expand coverage of
§ 1910.269 to employers that might not
have the tagging systems that provide
the level of safety EEI has testified is
common among their member
companies’’ (id.).
Third, the current rulemaking record
also provides evidence of risk related to
inadequate hazardous energy control
procedures (Exs. 0002, 0004). Ex. 0002,
which is a printout of accidents coded
with the keyword ‘‘elec utility work’’ or
‘‘e ptd’’ occurring in the years 1984
through 1997, includes 17 accidents at
electric power generation plants or
substations coded as a failure of the
lockout/tagout procedure in use. The
keywords ‘‘elec utility work’’ and ‘‘e
ptd’’ capture work on electric power
generation, transmission, and
distribution installations covered by
§ 1910.269 or Subpart V. OSHA
included substations in this analysis
because § 1910.269(d) covers
substations at power generation plants
and because the procedures used at
substations typically follow the same
lockout-tagout procedures, using a
system operator, used in generation
plants. Ex. 0004, an accident database
that includes electric power generation,
transmission, and distribution accidents
for the years 1991 through 1999,
includes 53 accidents in electric power
generation plants or substations coded
with the keyword ‘‘lockout,’’ which
signifies either a failure to deenergize
and lockout or tagout a hazardous
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energy source or a failure in lockouttagout procedures.
Fourth, in the preamble to the 1994
rule, OSHA explicitly rejected EEI’s
claim ‘‘that the elements of hazardous
energy control in electric utility
operations are so unique that they
warrant a completely different set of
lockout and tagging requirements’’ than
the general industry lockout-tagout
requirements (59 FR 4350). In the
rulemaking for the 1994 rule, the
Agency examined the six elements of
electric utility lockout-tagout
procedures that EEI claimed made them
unique. The Agency found that those
elements also were present in lockouttagout procedures used in other
industries (59 FR 4350–4351), and it is
for this reason that the existing
standards’ lockout-tagout provisions are
nearly identical. As such, contrary to
EEI’s argument, evidence of significant
risk in the general industry rulemaking
bolsters the finding of significant risk in
the 1994 rulemaking.
In making its significant risk
argument, EEI relied on a statement in
the preamble to the 1994 rulemaking in
which OSHA was discussing existing
§ 1910.269(d)’s system-operator
provision. OSHA stated in the preamble
that the system-operator provision
‘‘recognize[s] lockout and tagout
practices that are common in the
electric utility industry and that have
been successful in protecting
employees’’ (59 FR 4364). EEI asserted
that this statement demonstrated that
the Agency recognized that electric
utility lockout-tagout practices were
safe. This assertion is not correct. OSHA
did not intend this statement to negate
the numerous statements in the
preamble that existing industry
practices posed a significant risk to
workers (59 FR 4349–4364). The
industry practice referred to in the
preamble statement on which EEI relies
was the industry practice in which ‘‘the
system operator has complete control
over hazardous energy sources,’’ not the
industry practice of not requiring
individual employee control and
accountability (59 FR 4364).
EEI also contended that OSHA did not
show that ‘‘sign-on, sign-off
requirements in utility power plants
were reasonably necessary to eliminate
or reduce a significant [risk] of harm to
affected employees’’ (Ex. 0227). In
support of this contention, the
association pointed to a Freedom of
Information Act (FOIA) request it made
asking for documents that show that
employees in electric power generation
plants are at risk from failure to use
personal lockout or tagout devices, or
their equivalent. EEI stated that ‘‘OSHA
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admitted that it had no documents that
responded to [EEI’s] requests’’ (id.). EEI
also pointed to the testimony of Mr.
James Tomaseski before an
administrative law judge in the Exelon
enforcement case. Mr. Tomaseski
testified that ‘‘signing on and off a piece
of paper would not add to employee
safety, and could induce crew members
to have a false sense of security’’ (Ex.
0227; Tr. 906).
OSHA rejects EEI’s contention. As
explained earlier, OSHA described in
the preamble to the 1994 rule the basis
for determining that the personal
control and accountability requirements
were necessary (59 FR 4349–4364).
OSHA concluded in that rulemaking,
and in the earlier rulemaking on the
general industry lockout-tagout standard
at § 1910.147 (54 FR 36644, Sept. 1,
1989), that personal protection was
fundamental to ensuring employee
safety in the control of hazardous
energy. Moreover, there was clear
evidence in the 1994 rulemaking that
personal protection was necessary,
including evidence that ‘‘work
authorizations under [electric utility
generation plant] tagging systems had
been released under pressure from
supervisory personnel or without the
knowledge of the employee who held
the authorization’’ (59 FR 4351).
This evidence stands in stark contrast
to Mr. Tomaseski’s opinion that signing
on and off a piece of paper does not
increase safety.464 Similarly, OSHA’s
response to EEI’s FOIA request has no
bearing on the Agency’s finding in the
1994 § 1910.269 rulemaking, or in this
one. The Agency responded as it did
because, among other reasons: the FOIA
request did not seek documents
associated with the § 1910.147 and
existing § 1910.269 rulemaking
proceedings; during the rulemaking
process that preceded the adoption of
both § 1910.147 and existing § 1910.269,
OSHA examined evidence and
determined that individual employee
control of energy isolating devices,
through the use of personal lockout/
tagout devices, was an essential element
of an effective energy control procedure;
and OSHA limited its FOIA response to
464 EEI also fails to explain the basis of Mr.
Tomaseski’s belief. At the 2005 public hearing on
the Subpart V proposal, Mr. Tomaseski testified that
‘‘[r]equiring a personal action such as signing on
and off a work permit does nothing to ensure the
equipment to be worked on is actually safe to work
on. A walkdown of the equipment and the principal
isolation points will verify that switching has been
performed, the lockout/tagout devices are installed,
and the equipment is safe to work on. OSHA should
incorporate these changes into Paragraph (d)’’ (Tr.
906–907). OSHA addresses Mr. Tomaseski’s
concern about verification later in this section of
the preamble.
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certain, specified documents
maintained in OSHA’s National Office
because EEI’s counsel declined to pay
the statutorily defined costs associated
with locating and reproducing records
from OSHA area offices, as well as some
records identified in the National
Office.465 OSHA, therefore, reaffirms its
earlier conclusion that personal
protection, in the form of a personal
lockout-tagout device or comparable
mechanism as required by existing
§ 1910.269(d)(8)(ii)(D), is reasonably
necessary for, and indeed is
fundamental to, the protection of
employees from the release of hazardous
energy.
Finally, EEI asserts that OSHA did not
show that the cost of compliance bears
any relationship to expected benefits
and that OSHA did not consider ‘‘the
cost of compliance with the sign-on,
sign-off principle’’ (Ex. 0227). OSHA
rejects this assertion. As OSHA already
explained, the existing standard’s
lockout-tagout provisions were
reasonably necessary to eliminate or
reduce a risk of significant harm to
affected employees. Moreover, the
evidence is clear that there were no
substantial increased costs associated
with the existing personal control and
accountability provisions. According to
EEI, it was the industry’s practice prior
to the promulgation of existing
§ 1910.269 to ‘‘communicat[e] orally
with each member of the maintenance
crew to advise when it is safe to begin
work, and to assure that the
crewmembers have been notified and
are clear of all equipment when the job
is complete’’ (id.). The time it currently
takes the principle authorized employee
to communicate with each authorized
employee should be approximately
equal to the time it would take the
individual authorized employee to sign
in or sign out, or attach or remove a
tagout device, at the work location.
Thus, the Agency did not account for
substantial increased costs for this
provision because there was no
evidence in the 1994 § 1910.269
rulemaking record to indicate otherwise.
EEI’s contrary belief that requiring
each authorized employee to take an
affirmative, physical action, such as
attaching a tagout device or signing on
and off a work order, would result in a
substantial increase in cost is
465 The Agency’s Docket Office contains the
information on which OSHA relied in adopting the
lockout-tagout requirements in the § 1910.147 and
1994 § 1910.269 rulemakings; the Docket Office
provides the public with access to the rulemaking
record during normal business hours. This docket
is also available, on a limited basis, at https://
www.regulations.gov in Docket ID OSHA–S015–
2006–0645.
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unreasonable. Relying on a 2003 letter
from Exelon to OSHA, EEI asserted that
‘‘compliance with the tagging
requirements specified in [CPL 02–01–
038] would cost more than $6 million
annually in Exelon’s ten nuclear
powered generation plants alone’’ and
that, extrapolated to the entire industry,
the cost would be more than $100
million (Ex. 0227). Relying on the
Exelon letter is problematic. As OSHA
explained in its response to this letter:
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OSHA does not agree that compliance with
the provisions in § 1910.269(d) that require
individual authorized employees to take an
affirmative and physical step prior to
authorizing the re-energization of machines
or equipment is necessarily as costly as you
describe. While the computer terminal
method that you describe may permit the
requisite degree of employee control, so too
would significantly simpler approaches,
which would cost little, if anything, to
implement.
Indeed, in the Exelon litigation to which
you refer, the Secretary of Labor claimed that
Exelon’s energy control procedure, as
described, was deficient in only one respect.
The deficiency was that Exelon allowed a
supervisor to authorize the re-energization of
equipment or machinery on behalf of
individual authorized employees after orally
accounting for the employees and checking
off the employees’ names on a Worker Tagout
Tracking List (WTTL). During the litigation,
the Secretary clearly and repeatedly stated
that the same procedure would permit the
requisite degree of employee control, if
amended slightly to require that each
individual employee sign the WTTL before
beginning work and sign off the WTTL to
authorize re-energization of the machinery
after completing work. This minor
modification would produce the individual
employee accountability and control
mandated by the standard. [June 13, 2003,
letter of interpretation to Mr. Robert J.
Fisher 466]
As such, Exelon apparently
overestimated the cost of compliance
because there are less expensive means
of compliance available.467
Thus, EEI’s attacks on the 1994
rulemaking record are without basis. EEI
provided no new evidence to invalidate
OSHA’s conclusion that the standard’s
personal control and accountability
requirements are necessary and
appropriate. For these reasons, OSHA is
denying EEI’s request to remove the
personal control and accountability
requirements from § 1910.269.
2. EEI asserted that the Agency should
eliminate from the final standard the
concept that a system operator may
466 This letter of interpretation is available at
https://www.osha.gov/pls/oshaweb/owadisp.show_
document?p_table=INTERPRETATIONS&p_
id=24548.
467 EEI also did not adequately explain the basis
for Exelon’s estimated costs.
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place tags for servicing and maintenance
employees where energy controls are in
a central location under the exclusive
control of the system operator because
those conditions are not present in
electric generation plants. Existing
§ 1910.269(d)(8)(v) applies where
‘‘energy isolating devices are installed
in a central location and are under the
exclusive control of a system operator.’’
OSHA promulgated the existing systemoperator provision because OSHA found
in the 1994 § 1910.269 rulemaking that
‘‘the only concept employed by electric
utilities that is unique to their industry
is the use of central control facilities’’
(59 FR 4364). According to EEI, OSHA
intended ‘‘to craft a provision that
endorsed longstanding utility power
plant practices, [but] made a
fundamental error, apparently due to a
lack of understanding of the power
plant environment’’ (Ex. 0227). EEI also
describes OSHA’s use of the term
‘‘central control facilities’’ in the 1994
preamble as ‘‘baffling.’’ (id.).
OSHA denies EEI’s petition to revise
the existing system-operator provision.
First, the Agency’s use of the term
‘‘central control facilities’’ in the 1994
preamble was not ‘‘baffling.’’ From the
language adopted in the introductory
text to existing § 1910.269(d)(8)(v), it is
apparent that the Agency intended the
term ‘‘central control facilities’’ to mean
facilities ‘‘where energy isolating
devices are installed in a central
location and are under the exclusive
control of a system operator.’’ As OSHA
stated in the preamble:
Under paragraph (d)(8)(v), the system
operator has complete control over hazardous
energy sources that endanger employees
maintaining or servicing machinery or
equipment associated with an electric power
generation installation. Other employees do
not even have access to the energy control
devices and cannot operate them to
reenergize machinery or equipment being
serviced. [59 FR 4364]
Second, OSHA based its decision to
incorporate a system-operator provision
into the existing standard on the 1994
rulemaking record. An EEI videotape
showed a ‘‘control room operator’’
working in what appears to be an
isolated control room, with the ability to
turn off equipment at a master switch,
although the employer also used
additional tags for local deenergization
procedures (269-Ex. 12–6). Furthermore,
the 1987 NESC, in Rule 170, required
that circuit breakers, reclosers, switches,
and fuses be accessible only to persons
qualified for operation and maintenance
(269-Ex. 2–8).
If it was not widespread practice in
the electric utility industry to have
energy controls in a central location
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20553
under the exclusive control of a system
operator, then the existing provision
would apply to a narrower class of
installations than the class of
installations OSHA believed existed
during the 1994 rulemaking. There is
evidence in the record in this
rulemaking that indicates that there are
at least some locations in electric power
generation plants to which existing
§ 1910.269(d)(8)(v) could apply. (See,
for example, Ex. 0480, ‘‘Switchboard
operators (or individuals with similar
job classifications) control the flow of
electricity from a central point
[emphasis omitted],’’ and the ‘‘control
room operator may have exclusive
control of some energy isolating devices
within the control room.’’)
Note that, in adopting existing
§ 1910.269(d)(8)(v), OSHA retained the
fundamental precept that requires ‘‘a
procedure that affords employees a level
of protection equivalent to that provided
by the implementation of a personal
lockout or tagout device’’ (paragraph
(d)(8)(v)(A).) Consequently, even if
OSHA were to accede to EEI’s request to
broaden the scope of the systemoperator provisions, existing paragraph
(d)(8)(v)(A) still requires the same
measures to which the association
objects in existing paragraph
(d)(8)(ii)(D).
For these reasons, OSHA is not
adopting EEI’s recommendation to
expand the scope of the existing systemoperator provisions in final
§ 1910.269(d)(8)(v).
3. EEI asserted that OSHA should
remove the existing requirement that
group lockout-tagout procedures must
afford a level of protection equivalent to
that provided by the implementation of
a personal lockout-tagout device
because the Agency did not provide the
basis for this comparison.
The existing rule provides an
interpretation of ‘‘protection equivalent
to a personal lockout or tagout device.’’
Accordingly, to provide equivalent
protection, a group lockout-tagout
program must contain either the
elements required by existing
§ 1910.269(d) for protection associated
with the use of personal lockout or
tagout devices or elements that are
equivalent to the elements required by
existing § 1910.269(d) for protection
associated with the use of personal
lockout or tagout devices. Thus, for
instance, a group lockout-tagout
program must provide protection
equivalent to the personal control and
accountability requirements of existing
§ 1910.269(d)(6) and (d)(7). OSHA
framed this requirement in performance
terms because the existing group
lockout-tagout provisions offer a
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compromise that balances the need for
protection of each authorized employee
with the complexity and redundancy
involved in many group lockout-tagout
situations. (In its response to IBEW’s
comment later in this section of the
preamble, OSHA further explains this
compromise in the context of the
existing standard’s verification
requirement.)
Paragraphs (d)(8)(ii)(A) through
(d)(8)(ii)(D) of existing § 1910.269
further clarify the meaning of
‘‘protection equivalent to a personal
lockout or tagout device.’’ Existing
paragraph (d)(8)(ii)(A) requires the
employer to vest primary responsibility
in an authorized employee for a set
number of employees (the group or
crew) working under the protection of a
group lockout or tagout device. Existing
paragraph (d)(8)(ii)(B) requires that the
group lockout-tagout procedures
provide for the authorized employee to
ascertain the exposure status of all
individual group members with regard
to the lockout or tagout of the machine
or equipment. Existing paragraph
(d)(8)(ii)(C) requires the employer to
assign overall job-associated lockout or
tagout control responsibility to an
authorized employee designated to
coordinate affected work forces and
ensure continuity of protection when
the servicing or maintenance involves
more than one crew, craft, department,
or other group. Existing paragraph
(d)(8)(ii)(D) requires each authorized
employee to affix a personal lockout or
tagout device to the group lockout
device, group lockbox, or comparable
mechanism when he or she begins work
and to remove those devices when he or
she stops performing service or
maintenance on the machine or
equipment.
Moreover, the preamble to the 1994
§ 1910.269 rule elaborated on personal
control and accountability requirements
in the existing standard by including the
following guidelines:
(1) Group lockout/tagout procedures must
be tailored to the specific operation involved.
Irrespective of the situation, the requirements
of the final rule specify that each employee
performing maintenance or servicing
activities be in control of hazardous energy
during his or her period of exposure.
(2) The procedures must ensure that each
authorized employee is protected from the
unexpected release of hazardous energy by
personal lockout or tagout devices. No
employee may affix the personal lockout or
tagout device of another employee.
(3) The use of such devices as master locks
and tags are permitted and can serve to
simplify group lockout/tagout procedures.
For example, a single lock may [be] used on
each energy isolating device, together with
the use of a lockbox for retention of the keys
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and to which each authorized employee
affixes his or her lock or tag. In a tagging
system, a master tag may be used, as long as
each employee personally signs on and signs
off on it and as long as the tag clearly
identifies each authorized employee who is
being protected by it.
(4) All other provisions of paragraph
continue to apply. [59 FR 4362]
These guidelines make it clear that
‘‘each employee performing
maintenance or servicing activities be in
control of hazardous energy during his
or her period of exposure.’’ These
guidelines, therefore, provided the basis
for determining whether group lockouttagout procedures afford a level of
protection equivalent to that provided
by the implementation of a personal
lockout-tagout device.
The pre-1994 procedures described by
EEI in its comment to this rulemaking,
and in the videotape discussed earlier in
this section of the preamble, address
many of the aspects of group lockouttagout required by existing
§ 1910.269(d) (Ex. 0227; 269-Ex. 12–6).
For instance, the procedures described
include a maintenance crew supervisor
or lead maintenance worker holding the
‘‘clearance’’ for the group, which EEI
calls a ‘‘crew’’ (Ex. 0227). This
employee, who can serve as the primary
authorized employee called for in
existing paragraph (d)(8)(ii)(A),
‘‘assure[s] that the crewmembers have
been notified and are clear of all
equipment when the job is complete
and the equipment is to be reenergized,’’ as required by existing
paragraph (d)(8)(ii)(B) (id.). The system
operator described by EEI and seen in
the videotape prepares ‘‘a list of energy
control devices . . . that must be
operated to de-energize the equipment
to be worked on’’ and then gives the list
to an operations employee, who,
functioning as a system operator,
‘‘performs the actions necessary to
assure de-energization, and applies the
warning tags in the specified locations’’
(id.). The system operator also
coordinates with the principle
authorized employee, through
mechanisms such as a master tag with
the principle authorized employee’s
signature or similar device, to help
prevent reenergization of hazardous
energy while employees are working,
even under conditions involving
multiple crews (Ex. 0227; 269-Ex. 12–6).
An employer can use these systemoperator functions to comply with
existing paragraph (d)(8)(ii)(C).
Apparently, the only facet of
‘‘protection equivalent to a personal
lockout or tagout device’’ that EEI finds
troubling is the personal control and
accountability requirements in the
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introductory text to existing paragraph
(d)(8)(ii) and in existing paragraph
(d)(8)(ii)(D). Consequently, the Agency
is denying EEI’s petition to the extent
that EEI seeks removal of the existing
requirement that group lockout-tagout
procedures afford a level of protection
equivalent to that provided by the
implementation of a personal lockouttagout device.
4. EEI asserted that OSHA abused its
discretion in elaborating on the meaning
of existing § 1910.269 in its compliance
directive (CPL 02–01–038). In this
regard, EEI stated that ‘‘the requirements
of the standard should be clearly
evident from its text’’ and that there
should be ‘‘no justification for
continuing to rely on Appendix B to
[CPL 02–01–038] after this rulemaking
is completed’’ (Ex. 0227). EEI stated
further that ‘‘any ‘clarifications’ that are
needed should be accomplished in the
text of the rule itself’’ (id.).
The Occupational Safety and Health
Review Commission in Exelon
Generating Corp., 21 BNA OSHC 1087
and the United States Court of Appeals
for the District of Columbia Circuit in
EEI v. OSHA, 411 F.3d 272 rejected
EEI’s assertions regarding the meaning
of both existing § 1910.269 and the
§ 1910.269 directive. In Exelon, the
Commission stated that ‘‘[t]he plain
wording of . . . § 1910.269(d)(8)(ii)(D)
. . . clearly and explicitly mandates use
of a personal tagout device in a group
tagging situation.. . . Accordingly, we
reject Exelon’s contention that the group
tagging requirements of the standard are
confusing or unclear’’ (21 BNA OSHC at
1090). Moreover, in rejecting EEI’s
challenge to the § 1910.269 directive,
the D.C. Circuit stated:
EEI’s first contention is that the 2003
Directive constitutes a change from the
Power Generation Standard because neither
the text of the 1994 Standard, nor that of the
preamble accompanying it, requires that
maintenance employees working in a group
‘‘exercise personal accountability by affixing
personal locks or tags or their equivalent to
energy control devices.’’ Pet’r Br. at 33. But
this contention is simply incorrect. The 1994
Standard expressly states that, ‘‘[w]hen
servicing or maintenance is performed by’’ a
group, ‘‘[e]ach authorized employee shall
affix a personal lockout or tagout device . . .,
or comparable mechanism, when he or she
begins work and shall remove those devices
when he or she stops working.’’ 29 C.F.R.
§ 1910.269(d)(8)(ii)(D) (emphasis added).
That provision reflects OSHA’s view, as
stated in the 1994 preamble, that ‘‘the only
way to ensure that the employee is aware of
whether or not the lockout or tagout device
is in place is to permit only that employee
to remove the device himself or herself.’’ 59
Fed.Reg. at 4360; see id. at 4361 (‘‘[E]ach
employee in the group needs to be able to
affix his/her personal lockout or tagout
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system device as part of the group lockout.’’
(quoting 54 Fed.Reg. 36,644, 36,681–82 (Sept.
1, 1989))). Indeed, in announcing the 1994
Standard, OSHA expressly rejected ‘‘EEI[’s]
argu[ment] that the person removing a
lockout or tagout device need not be the same
as the person who placed it,’’ and instead
adopted the position that ‘‘each employee
must have the assurance that the device is in
his or her control, and that it will not be
removed by anyone else except in an
emergency situation.’’ Id. at 4360; see also id.
at 4361 (‘‘The authorized employee in charge
of the group lockout or tagout cannot
reenergize the equipment until each
employee in the group has removed his/her
personal device.’’ (quoting 54 Fed.Reg. at
36,681–82)). [footnote omitted]
EEI’s second argument is that the 2003
Directive changes the Power Generation
Standard by adding, for the first time, a
definition of the term ‘‘central location under
the exclusive control of a system operator’’
that assertedly alters the term’s original
meaning. The term plays a key role in the
system operator exception to the general
requirements of the Power Generation
Standard. Under the 1994 Standard, the
exception applies only when ‘‘energy
isolating devices are installed in a central
location and are under the exclusive control
of a system operator.’’ 29 C.F.R.
§ 1910.269(d)(8)(v). In such circumstances,
the ‘‘system operator’’ may ‘‘place and
remove lockout and tagout devices in place
of’’ the individual maintenance employee. Id.
§ 1910.269(d)(8)(v)(B).
The 2003 Directive defines this key term as
an ‘‘area to which access by employees, other
than the system operator, to energy isolating
devices is physically limited.’’ 2003 Directive
at A–2. It further explains that the system
operator exception applies only when the
‘‘system operator has complete control over
the hazardous energy sources because no
other employees have access to the area and
its energy control devices.’’ Id. According to
EEI, this definition marks a dramatic change
from the Power Generation Standard, because
it limits the system operator exception to
cases in which the operator is the only
employee with physical access to the
equipment. By contrast, in EEI’s view the
1994 Standard permits a supervisor to place
and remove locks and tags for other
employees whenever the supervisor has
exclusive administrative control over the
machinery under repair—i.e., whenever the
system operator is the only person authorized
to operate the equipment.
But what EEI calls a ‘‘new definition,’’ Pet’r
Br. at 21, is in fact a near-verbatim recitation
of the text of the 1994 preamble. Compare
2003 Directive at A–2 (‘‘The system operator
has complete control over the hazardous
energy sources because no other employees
have access to the area and its energy control
devices.’’ (emphasis added)), with 59
Fed.Reg. at 4364 (‘‘Under [the system
operator exception], the system operator has
complete control over hazardous energy
sources. . . . Other employees do not even
have access to the energy control devices and
cannot operate them.’’ (emphasis added)).
And the preamble’s insistence that the
system operator have ‘‘complete control’’
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because ‘‘[o]ther employees do not even have
access to the energy control devices,’’ id. at
4364, strongly supports the directive’s focus
on physical control. [411 F.3d 278–80;
emphasis included in original]
As such, the § 1910.269 directive was
not a ‘‘mandatory regulatory’’
requirement, as EEI alleges (Ex. 0227).
For all of the foregoing reasons, OSHA
is denying EEI’s petition to revise the
group lockout-tagout and systemoperator provisions in existing
§ 1910.269(d).
IBEW also recommended changes to
the lockout-tagout provisions in
§ 1910.269(d). First, as noted earlier,
IBEW recommended that OSHA replace
the term ‘‘system operator’’ with
‘‘control room operator’’ (Ex. 0230).
The Agency rejects IBEW’s first
recommendation for the reasons given
in the summary and explanation for
final § 1926.968, earlier in this section
of the preamble.
Second, IBEW recommended that
OSHA require the ‘‘walk down of
principal isolating devices prior to any
employee taking any action other than
application of a personal lockout/tagout
device, including beginning work under
a group lockout/tagout application’’
(id.). IBEW questioned why OSHA
allows each authorized employee in a
group lockout-tagout situation the
opportunity to verify the effective
isolation of hazardous energy sources,
but does not make that action
mandatory.468 The union asked, ‘‘If the
agency allows another employee to
verify this action, how does this provide
the same level of protection as the
application of a personal lockout/tagout
device?’’ (id.).
OSHA rejects IBEW’s
recommendation. As stated earlier, the
standard’s group lockout-tagout
provisions offer a compromise that
balances the need for protection of each
authorized employee with the
complexity and redundancy involved in
many group lockout-tagout situations.
Thus, for instance, the group lockouttagout provisions permit group lockout
or tagout devices on energy isolating
devices instead of requiring each
authorized employee to place individual
lockout-tagout devices on each isolating
device. (final § 1910.269(d)(8)(ii)(D)).
With respect to the verification issue,
OSHA believes that IBEW was
addressing a letter of interpretation
dated January 29, 2002, to Mr. Jack
Prestwood of Tampa Electric
468 Paragraph (d)(6)(vii) of existing § 1910.269
states: ‘‘Before starting work on machines or
equipment that have been locked out or tagged out,
the authorized employee shall verify that isolation
and deenergizing of the machine or equipment have
been accomplished.’’
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Company.469 This letter, in a footnote,
states, ‘‘While hazardous energy
isolation may be accomplished by a
single authorized employee (a ‘‘primary
authorized employee’’) in a group
lockout/tagout scenario, each authorized
employee has the right, and must be
given the opportunity, to participate in
the verification process, regardless of
whether the verification ultimately is
performed by each authorized employee
or by a primary authorized employee.’’
OSHA based its response to Mr.
Prestwood on an earlier statement
covering the general industry lockouttagout standard, § 1910.147. OSHA
restated the earlier statement in the
directive on that standard, CPL 02–00–
147, ‘‘The Control of Hazardous
Energy—Enforcement Policy and
Inspection Procedures.’’ That directive
states, in part:
OSHA has recognized the need for an
alternative to the verification requirement
where complex LOTO operations involve
many employees and numerous energy
isolating devices. In such situations, the
employer may designate a primary
authorized employee (PAE), with the
responsibility for a set number of employees
working under the group LOTO device(s).
The primary authorized employee must
implement and coordinate the LOTO of
hazardous energy sources and verify that the
steps taken, in accordance with the specific
energy control procedure, have in fact
isolated the machine or equipment
effectively from the hazardous energy
sources.
In addition to the primary authorized
employee, each authorized employee
participating in the group LOTO must be
informed of his right to verify the
effectiveness of the lockout measures, and
each authorized employee must be allowed
to personally verify, if he so chooses, that
hazardous energy sources have been
effectively isolated. An authorized employee
who opts to verify the effectiveness of the
isolation measures must perform this
verification simultaneously with or after the
PAE verifies the accomplishment of energy
isolation and after the authorized employee
affixes her personal lockout or tagout device
to the group LOTO mechanism. These steps
must be taken before authorized employees
perform servicing/maintenance activities.
[CPL 02–00–147]
This alternative to the verification
requirement, if properly implemented,
is consistent with the standard, but the
procedure used must afford employees
‘‘a level of protection equivalent to that
provided by the implementation of a
personal lockout or tagout device’’ as
required by the introductory text to final
§ 1910.269(d)(8)(ii). To that end, for an
employer to properly implement this
469 This letter is available at https://www.osha.gov/
pls/oshaweb/owadisp.show_document?p_
table=INTERPRETATIONS&p_id=24005.
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alternative, that employer’s group
lockout-tagout procedures must ensure
that any energy verification performed
by a primary authorized employee
affords a level of protection equivalent
to the protection provided had each
authorized employee installed a
personal lockout or tagout device on
each energy-isolating device. For
example, the procedures could provide
that the primary authorized employee
conducts the appropriate verification for
the machine or equipment they will be
servicing and effectively communicates
the results of the verification to each
employee in the group. Thus, OSHA
would not consider as adequate,
procedures under which the primary
authorized employee merely
communicates with a group of
authorized employees via radio, without
verifying that the machinery or
equipment employees will be servicing
has, in fact, been deenergized and
locked or tagged out.
Existing § 1910.269(r)(1)(ii)(B),
(r)(1)(iii), (r)(1)(iv), and (r)(1)(v), which
apply to line-clearance tree-trimming
operations, impose requirements that
refer to existing Table R–6, Table R–9,
and Table R–10. Those tables in the
existing standard set specific minimum
approach distances based on voltage.
Existing Table R–6 sets minimum
approach distances for ac systems;
existing Table R–9 sets minimum
approach distances for dc systems; and
existing Table R–10 applies altitude
correction factors to the minimum
approach distances in existing Table R–
6 and Table R–9.
Table R–6 and Table R–7 in the final
rule correspond to existing Table R–6.
The two tables in the final rule set
minimum approach distances for ac
systems based on the highest maximum
per-unit transient overvoltage, just as
Table R–6 in existing § 1910.269
does.470 Table R–8 in the final rule,
which sets minimum approach
distances for dc systems, corresponds to
Table R–9 in existing § 1910.269.471
Table R–5 in the final rule, which sets
470 Existing § 1910.269(r)(1)(ii)(B), (r)(1)(iii),
(r)(1)(iv), and (r)(1)(v) require line-clearance tree
trimmers to maintain minimum approach distances
based on the highest maximum transient
overvoltage. Paragraph (l)(3)(i) of final § 1910.269
requires employers to establish minimum approach
distances based on Table R–3 for ac systems. This
table contains equations that employers must use to
calculate minimum approach distances. Table R–6
and Table R–7 set minimum approach distances
based on the highest maximum transient
overvoltage. Thus, Table R–6 and Table R–7 in the
final rule correspond to Table R–6 in existing
§ 1910.269.
471 Table R–8 in the final rule is the same as
existing Table R–9 in existing § 1910.269, except
that the table in the final rule lists distances in
metric units.
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altitude correction factors, corresponds
to Table R–10 in existing § 1910.269.472
The final rule revises the relevant
provisions in § 1910.269(r)(1) by
replacing the references to ‘‘Table R–6,
Table R–9, and Table R–10’’ with
references to ‘‘Table R–5, Table R–6,
Table R–7, and Table R–8’’ wherever the
former references appear in the existing
standard.
Tree trimming industry practice, as
reflected in the consensus standard
applicable to tree trimming work,473 is
that ‘‘[a]ll overhead and underground
electrical conductors and all
communication wires and cables . . . be
considered energized with potentially
fatal voltages’’ (Ex. 0037). However,
testimony from tree trimming industry
witnesses described situations in which
line-clearance tree trimmers would treat
power line conductors as deenergized.
(See, for example, Tr. 657–658, 665–
667, 690–692.) In its posthearing
comment, TCIA indicated that a
majority of its members would treat all
conductors as energized even if they
were deenergized (Ex. 0503).
OSHA has a concern that some tree
trimming firms might consider
conductors deenergized simply because
an electric utility told the firms that the
lines are deenergized. Paragraph
(l)(1)(iii) of § 1910.269 in the final rule
provides that ‘‘[e]lectric lines and
equipment shall be considered and
treated as energized unless they have
been deenergized in accordance with
paragraph (d) or (m) of this section.’’
Tree-trimming firms typically perform
line-clearance tree-trimming operations
around overhead power distribution or
transmission lines; final § 1910.269(m)
covers deenergizing these lines.
Paragraph (m)(3)(vii) of final § 1910.269
requires that ‘‘[t]he employer shall
ensure the installation of protective
grounds as required by paragraph (n) of
this section.’’ However, paragraphs (d),
(l), (m), and (n) are not among the
paragraphs listed in final
§ 1910.269(a)(1)(i)(E)(2) as applying to
line-clearance tree-trimming operations
performed by line-clearance tree
trimmers who are not qualified
employees. On the other hand,
according to final § 1910.269(a)(1)(i)(D),
these provisions do apply to work on, or
directly associated with, electric power
generation, transmission, and
distribution installations (that is,
472 Table R–5 in the final rule is the same as Table
R–10 in existing § 1910.269, except that the table in
the final rule lists altitudes in metric units.
473 ANSI Z133.1–2000, ‘‘American National
Standard for Arboricultural Operations—Pruning,
Repairing, Maintaining, and Removing Trees, and
Cutting Brush Safety Requirements.’’ ANSI Z133–
2012 contains the same requirement.
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installations covered by
§ 1910.269(a)(1)(i)(A) through
(a)(1)(i)(C)). OSHA considers
§ 1910.269(a)(1)(i)(D) to regulate any
work performed to deenergize lines for
the protection of employees. Thus, an
electric utility or other employer
operating an electric power generation,
transmission, or distribution installation
around which tree-trimming firms are
performing line-clearance tree-trimming
operations must comply with
§ 1910.269(d) or (m),474 as applicable,
before the line-clearance tree-trimming
firms may consider and treat the lines
or equipment involved as deenergized,
in accordance with § 1910.269(l)(1)(iii).
Note that each line-clearance tree
trimming firm must coordinate its work
rules and procedures with the work
rules and procedures of the host
employer as required by
§ 1910.269(a)(3)(iii).
OSHA revised § 1910.269(r)(5)(iv) to
clarify that drop starting of chain saws
is prohibited by § 1910.266(e)(2)(vi).
Existing § 1910.269(r)(5)(iv) requires
employees to start gasoline-engine
power saws on the ground or where
they are otherwise firmly supported.
The existing provision also permits drop
starting of power saws weighing more
than 6.8 kilograms (15 pounds) outside
of the bucket of an aerial lift when the
area below the lift is clear of personnel.
While paragraph (r)(5) of existing
§ 1910.269 applies broadly to gasolineengine power saws, the introductory
text to the paragraph requires that
power saws meet the requirements of
§ 1910.266(e), which applies to chain
saws only. Paragraph (e)(2)(vi) of
§ 1910.266, which OSHA promulgated
after it promulgated existing
§ 1910.269(r)(5)(iv), prohibits drop
starting of chain saws. (See 59 FR
51672, 51712, Oct. 12, 1994.) Thus,
existing §§ 1910.266(e)(2)(vi) and
1910.269(r)(5)(iv) together operate to
prohibit drop starting of chain saws, but
permit drop starting of other types of
gasoline-engine power saws weighing
over 6.8 kilograms outside of the bucket
of an aerial lift when the area below the
lift is clear of personnel. OSHA clarified
the language of § 1910.269(r)(5)(iv) in
the final rule to this effect. In addition,
the Agency added a note to that
paragraph stating that
474 Paragraph (m) contains provisions that the
‘‘employee in charge of the clearance’’ take certain
actions. (See, for example, paragraph (m)(2)(iv)(A),
which requires, as one of two alternatives for
multiple crews working on the same lines, the
crews to coordinate their activities with a single
employee in charge of the clearance.) OSHA
believes that this employee will be an employee of
the electric utility or other employer operating the
electric power transmission or distribution
installation.
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§ 1910.266(e)(2)(vi) prohibits drop
starting of chain saws.
EEI recommended that, except with
respect to lockout-tagout procedures in
electric power generation installations,
OSHA ‘‘incorporate in the final standard
the ‘[c]larifications’ that are contained
in Appendix B of [CPL 02–01–038]’’ (Ex.
0227). (See also, Tr. 1171–1175.) Mr.
Stephen Yohay, counsel for EEI,
testified that doing so would ‘‘provide
notice of what the law requires, both to
employers and employees’’ and would
prevent OSHA from ‘‘changing
unilaterally’’ its directive (Tr. 1174).
OSHA decided not to adopt EEI’s
recommendation (except with respect to
the issue of network protectors
described in the summary and
explanation for final § 1926.961(c)(4),
earlier in this section of the preamble).
First, some of the statements in CPL 02–
01–038 are moot because of the changes
made to § 1910.269. For example,
revisions to the requirements on fall
protection in the final rule, described in
the summary and explanation of
§ 1926.954(b)(3)(iii) earlier in this
section of the preamble, make some of
the statements in the directive
inconsistent with the requirements in
the final rule. When OSHA issues a
directive on the final rule, it will
address the requirements in the final
rule.
Many of the remaining statements in
Appendix B to CPL 02–01–038 are in
accord with final § 1910.269. For
example, a statement regarding
temporary protective grounds notes that
the term ‘‘temporary protective
grounds’’ in existing § 1910.269(n)(3)
refers to grounds placed temporarily
and explains that employers can use
fixed, as well as portable, grounds to
meet this provision. In any event, EEI’s
concern that OSHA will make changes
to such statements through future
directives is speculative, and EEI has no
grounds to challenge the directive, as it
is not a standard.
2. Section 1910.132
Paragraph (d) of § 1910.132 addresses
hazard assessment and selection of
personal protective equipment.
Paragraph (f) of § 1910.132 addresses
training in the use of personal protective
equipment. As noted in § 1910.132(g),
paragraphs (d) and (f) of existing
§ 1910.132 do not apply to electrical
protective equipment covered by
§ 1910.137. While other electrical
standards cover training (for example, in
§ 1910.268, Telecommunications, in
§ 1910.269, Electric power generation,
transmission, and distribution, and in
§ 1910.332, Training in electrical safetyrelated work practices), other OSHA
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electrical standards do not address
many of the hazard-assessment
requirements in § 1910.132(d). In the
preamble to the proposed rule, OSHA
requested comments on whether it
should add electrical protective
equipment to the scope of § 1910.132(d)
or § 1910.132(f), or both.
One commenter supported adding
electrical protective equipment to the
scope of the requirements for hazard
assessment and selection of PPE in
§ 1910.132(d), and for training in
§ 1910.132(f), if no other standard
addressed those issues (Ex. 0126).
Other commenters opposed
expanding the scope of § 1910.132(d)
and (f) to cover electrical protective
equipment (Exs. 0177, 0186, 0201, 0209,
0212, 0227). Several of those comments
argued that there is no other ‘‘special
industry equipment in § 1910.132’’ (Exs.
0177, 0209, 0227).
Section 1910.132 covers all types of
PPE regardless of their use only in
particular industries. The language of
§ 1910.132(a) is broad and inclusive of
all types of PPE. That section clearly
covers electrical protective equipment
under § 1910.137 in Subpart I, Personal
Protective Equipment. Even assuming
that these commenters meant only that
paragraphs (d) and (f) of § 1910.132 do
not cover ‘‘special industry equipment,’’
the commenters’ rationale is not valid.
OSHA does not consider electrical
protective equipment to be under the
exclusive domain of the electric power
industry. OSHA standards having
general applicability to all of general
industry require this type of PPE (see
Subpart S of Part 1910). Paragraph
(a)(1)(i) of § 1910.335 requires that
‘‘[e]mployees working in areas where
there are potential electrical hazards
. . . be provided with, and shall use,
electrical protective equipment that is
appropriate for the specific parts of the
body to be protected and for the work
to be performed.’’
Southern Company argued that
adding electrical protective equipment
to the scope of § 1910.132(d) and (f)
would appear to offer few benefits (Ex.
0212). The company maintained that
electrical protective equipment has little
in common with other types of PPE
because the selection of the type of
rubber insulating equipment depends
on many factors, such as the work
methods involved and the worksite
configuration.
OSHA disagrees that electrical
protective equipment is unique with
respect to the number of factors
involved with its selection. Whether
other types of PPE are necessary also
depends on the work methods and
worksite configuration involved. For
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example, whether foot protection is
necessary depends on both the work
methods in use and the worksite
configuration. Foot protection typically
is necessary when employees carry or
handle materials such as packages,
objects, parts, or heavy tools that the
employees could drop or when objects
in the work area could potentially roll
over an employee’s feet. (See Appendix
B to Subpart I of Part 1910.)
Additionally, OSHA believes that the
many factors that go into the decision of
whether to use electrical protective
equipment and what types of equipment
to use argue for adding this type of
equipment to the scope of § 1910.132(d)
and (f). The more difficult the decisionmaking process, the more important it is
for employers to train workers
adequately and for employers to adopt
a more formal process for selecting PPE.
Two of the commenters opposing the
addition of electrical protective
equipment to the scope of § 1910.132(d)
and (f) disputed the need to do so (Exs.
0186, 0201). These two commenters
maintained that training and hazard
assessment are addressed adequately in
existing standards. Duke Energy stated
that § 1910.269 addresses training and
assessment (Ex. 0201). Mr. Anthony
Ahern with Ohio Rural Electric
Cooperatives commented that changing
the scope of § 1910.132 would be
unnecessarily duplicative (Ex. 0186).
The Agency agrees with these
commenters. The electrical standards in
§§ 1910.268(c), 1910.269(a)(2) (which
OSHA is revising in this rulemaking),
and 1910.332 require training that will
ensure that employees know how to
properly use and care for electrical
protective equipment. These standards
also contain several explicit
requirements mandating the use of
electrical protective equipment. These
training and specific electrical
protective equipment requirements
clearly reduce, if not eliminate, the need
to cover hazard assessment and training
in § 1910.132. Thus, the Agency agrees
with Mr. Ahern that adding electrical
protective equipment to the scope of
§ 1910.132(d) and (f) would be
unnecessarily duplicative.
Consequently, OSHA decided against
doing so.
NAM objected to adding arc-flash
hazard assessment or protective clothing
to the scope of § 1910.132(d) and (f) (Ex.
0222).
OSHA neither proposed adding, nor
requested comments on whether it
should add, arc-flash hazard assessment
or protective equipment needed to
protect against arc-flash hazards to the
scope of § 1910.132(d) or (f). The
preamble request for comments
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addressed specifically electrical
protective equipment covered by
§ 1910.137. In this final rule, the Agency
is explicitly requiring employers to
assess the hazards of flames and electric
arcs only for work covered by
§ 1910.269(l) or § 1926.960. Therefore,
OSHA finds no basis in NAM’s concerns
that the Agency is expanding the
hazard-assessment and training
requirements related to electric-arc
hazards beyond the requirements
contained in § 1910.269 and Subpart V.
(See also the summary and explanation
of final § 1926.960(g), earlier in this
section of the preamble, for further
discussion of issues related to
protection of workers from electric arcs.)
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3. Section 1910.136
OSHA proposed to revise
§ 1910.136(a), in addition to the
proposed new § 1926.97 and the
proposed revisions to § 1910.137,
§ 1910.269, and Subpart V. Existing
§ 1910.136(a) states that the employer
must ensure that each affected employee
uses protective footwear when working
in areas where there is a danger of foot
injuries due to falling or rolling objects,
or objects piercing the sole, and where
such employee’s feet are exposed to
electrical hazards.
In the preamble to the proposal, the
Agency expressed concern that the
regulated community was interpreting
this language to recognize the use of
electrical-hazard footwear as a primary
form of electrical protection (70 FR
34893).475 Manufacturers construct
electrical-hazard footwear to provide
insulation of the wearer’s feet from
ground. While this footwear can provide
the wearer a small degree of protection
from electric shock at 600 volts or less
under dry conditions, the footwear is
only a secondary form of electrical
insulation. Conductive footwear, which
is not electrical-hazard footwear,
prevents static electricity buildup.476
This is one method of protecting against
static electrical discharges that can
damage equipment or, in hazardous
locations, could possibly lead to fires or
explosions.
In the preamble to the proposal,
OSHA explained that the use of
475 Primary insulation normally insulates an
employee directly from an energized part. Rubber
insulating gloves and rubber insulating blankets are
examples of primary electrical protection.
Secondary insulation normally insulates an
employee’s feet from a grounded surface. Electricalhazard footwear and rubber insulating matting are
examples of secondary electrical protection.
476 ANSI Z41–1999, American National Standard
for Personal Protection—Protective Footwear,
which is incorporated by reference in existing
§§ 1910.6 and 1910.136, covers electrical-hazard
and conductive footwear.
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electrical-hazard footwear as a primary
form of electrical protection could
expose workers to electric-shock
hazards if they believe that the primary
forms of electrical protection (for
example, rubber insulating gloves or
blankets) are no longer necessary (id.).
First, electrical-hazard footwear only
insulates an employee’s feet from
ground. The employee still might be
grounded through other parts of his or
her body. Second, the insulation
provided by electrical-hazard footwear
is effective only under dry conditions;
this footwear provides little, if any,
protection once it becomes wet or damp.
Lastly, the voltage rating on electricalhazard footwear is only 600 volts.
Therefore, OSHA proposed to delete
language relating to electrical hazards
from § 1910.136(a). In the proposal, this
paragraph read as follows:
(a) General requirements. The employer
shall ensure that each affected employee uses
protective footwear when working in areas
where there is a danger of foot injuries due
to falling or rolling objects or due to objects
piercing the sole.
OSHA decided not to incorporate the
proposed language into the final
standard. Many commenters supported
the proposed removal of the language in
§ 1910.136(a) relating to electrical
hazards. (See, for example, Exs. 0183,
0202, 0206, 0229, 0233.) These
commenters agreed with the rationale
OSHA provided in the preamble to the
proposed rule, and some noted that this
type of footwear is not designed for
outdoor environments or rated for the
voltages encountered in electric power
distribution work.
Three commenters opposed the
complete removal from existing
§ 1910.136(a) of language addressing
electrical hazards (Exs. 0105, 0123,
0148). These commenters mentioned
ASTM F1116, Standard Test Method for
Determining Dielectric Strength of
Dielectric Footwear, and F1117,
Standard Specification for Dielectric
Footwear, as examples of consensus
standards for footwear that provides
primary protection against electric
shock. Comments from Norcross Safety
Products, LLC, and LaCrosse Footwear
noted that OSHA recognizes the need
for electric power workers to use
dielectric footwear,477 but stated that
477 ASTM F1117 describes dielectric footwear as
‘‘footwear designed to provide additional isolation
or insulation of workers if in accidental contact
with energized electrical conductors, apparatus, or
circuits.’’ This ASTM standard covers three types
of footwear: rubbers, boots, and galoshes. Dielectric
footwear, which is proof tested at 15 or 20 kilovolts,
ac, provides better electric shock protection than
electrical-hazard footwear, which is rated at 600
volts, maximum.
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the proposed removal of protection
against electrical hazards 478 would
reduce protection for workers outside
the electric power industry (Exs. 0105,
0123). These commenters indicated that
an employer should base the need for
footwear to protect against electrical
hazards on the employer’s job-safety
assessment.
Paragraph (d) of § 1910.132 requires
employers to assess their workplaces ‘‘to
determine if hazards are present, or are
likely to be present, which necessitate
the use of personal protective
equipment,’’ and to provide PPE in
accordance with that assessment. As
noted previously, § 1910.132(g) restricts
the application of § 1910.132(d) to PPE
covered by §§ 1910.133 (eye and face
protection), 1910.135 (head protection),
1910.136 (foot protection), and 1910.138
(hand protection). Thus, OSHA’s
existing standards require the hazard
assessment recommended by Norcross
and Lacrosse. However, if the Agency
adopted the proposed removal of
electrical-safety footwear (that is,
electrical-hazard, dielectric, and
conductive footwear) from
§ 1910.136(a), the requirement in
§ 1910.132(d) for employers to perform
a hazard assessment would no longer
apply to electrical-safety footwear.
On the other hand, OSHA believes
that, because of its limitations,
electrical-hazard and dielectric footwear
should only be required by § 1910.136
as a supplementary form of electrical
protection. The Agency also believes
that conductive footwear, whether or
not it provides protection for the foot, is
supplementary protection to be used
when flammable gases or vapors or
combustible dusts cannot be adequately
controlled. Consequently, OSHA is
revising the language in § 1910.136(a) to
require the employer to ensure that each
affected employee uses protective
footwear (1) when working in areas
where there is a danger of foot injuries
due to falling or rolling objects, or
objects piercing the sole, or (2) when the
use of protective footwear will protect
the affected employee from an electrical
hazard, such as a static-discharge or
electric-shock hazard, that remains after
the employer takes other necessary
protective measures.
In addition, OSHA is revising
nonmandatory Appendix B to Subpart I
to include a passage in section 10 of that
appendix indicating that electrically
478 ‘‘Electrical hazards’’ as used in the discussion
of protective footwear in this preamble and in
existing § 1910.136(a) means electric shock hazards
and hazards from the discharge of static build up.
There are three types of footwear that protect
against electrical hazards, that is, conductive,
electrical-hazard, and dielectric footwear.
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conductive shoes would be required as
a supplementary form of protection for
work activities in which there is a
danger of fire or explosion from the
discharge of static electricity. The
passage also states that electrical-hazard
or dielectric footwear would be required
as a supplementary form of protection
when an employee standing on the
ground is exposed to hazardous step or
touch potential (the difference in
electrical potential between the feet or
between the hands and feet) or when
primary forms of electrical protective
equipment, such as rubber insulating
gloves and blankets, do not provide
complete protection for an employee
standing on the ground.
The same three commenters who
opposed the complete removal from
existing § 1910.136(a) of language
addressing electrical hazards also noted
that existing § 1910.137 did not
specifically mention dielectric footwear
covered by ASTM F1116 and F1117
(Exs. 0105, 0123, 0148). These
commenters maintained that this
equipment does provide primary
protection from electric shock and
recommended that OSHA require such
protection either in § 1910.136,
§ 1910.137, § 1926.97, or Subpart V.
Norcross submitted specific suggestions
for revising § 1910.137 to address
dielectric footwear (Ex. 0105).
OSHA considers dielectric footwear to
be electrical protective equipment,
which is covered by §§ 1910.137 and
1926.97 of the final rule, in addition to
being protective footwear covered by
§ 1910.136.479 It is true that final
§§ 1910.137(a) and 1926.97(a) explicitly
limit their coverage to rubber insulating
blankets, matting, covers, line hose,
gloves, and sleeves and thus do not
cover dielectric footwear. However,
final §§ 1910.137(b) and 1926.97(b)
cover ‘‘the design and manufacture of
electrical protective equipment that is
not covered by paragraph (a),’’ including
dielectric footwear. OSHA has
examined the revisions to § 1910.137
suggested by Norcross and concludes
that the requirements adopted in
§ 1910.137(a) are not and should not be
applicable to dielectric footwear. The
Agency has also concluded that it is
more appropriate to cover this
equipment in § 1910.137(b). In addition,
OSHA does not agree that dielectric
footwear is primary electrical
protection. ASTM F1117–03 covers
dielectric footwear ‘‘designed to provide
479 OSHA notes that § 1926.96, which
incorporates requirements for occupational foot
protection used in construction work, applies to
safety-toe footwear only. That section does not
apply to electrical-safety footwear except to the
extent that it is also safety-toe footwear.
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additional isolation or insulation of
workers’’ from electric shock (Ex. 0105;
emphasis added). Thus, ASTM
recognizes that dielectric footwear is
supplementary, not primary, protection.
Consequently, OSHA is not adopting the
recommendation of these commenters to
add specific requirements for dielectric
footwear in § 1910.137.
4. Part 1910, Subpart S Revisions
As noted earlier, OSHA revised the
definition of ‘‘line-clearance tree
trimming’’ in § 1910.269(x). Changing
the definition broadens the scope of
§ 1910.269 with respect to tree-trimming
operations performed near electric
supply lines and equipment energized
at more than 50 kilovolts. This change
also impacts the scope of the
requirements for electrical safety-related
work practices in Subpart S of the
general industry standards. Note 3 to
§ 1910.331(c)(1) indicates that
§§ 1910.332 through 1910.335 do not
apply to qualified employees
performing line-clearance tree trimming
operations. Section 1910.399 defines
‘‘line-clearance tree trimming,’’ using
language that is identical to the
language in existing § 1910.269(x), even
though that term is used in Subpart S
only in Note 3 to § 1910.331(c)(1).
OSHA determined that the meaning of
‘‘line-clearance tree trimming’’ must be
the same in § 1910.269 and Subpart S to
ensure that there are no gaps or overlaps
in coverage between the two standards
with respect to tree-trimming operations
performed by line-clearance tree
trimmers (who are qualified employees
under Subpart S) near electric supply
lines and equipment operating at more
than 50 kilovolts. Therefore, the Agency
is removing the definition of ‘‘lineclearance tree trimming’’ from
§ 1910.399 and is adding, to Note 3 of
§ 1910.331(c)(1), a reference to the
definition of that term in § 1910.269(x).
D. Part 1926, Removal of Incorporations
by Reference
As explained earlier in this section of
the preamble, the final rule removes the
incorporation by reference of several
consensus standards. OSHA is revising
existing § 1926.6, which provides
notification of approval of
incorporations by reference by the
Director of the Federal Register in
accordance with 5 U.S.C. 552(a) and 1
CFR Part 51. In this regard, OSHA is
removing and reserving paragraphs
(h)(17), (h)(18), (h)(19), (h)(20), (h)(21),
(h)(22), and (j)(2), which list the
approval of the incorporation of ANSI
standards that are no longer
incorporated in final Subpart V.
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E. Part 1926, Subpart CC Revisions
OSHA’s revised standard for cranes
and derricks at Subpart CC of Part 1926
contains provisions that reference
existing § 1910.269. Paragraph (g) of
existing § 1926.1400 provides that, for
work covered by Subpart V of Part 1926,
OSHA will deem employers complying
with existing § 1910.269(p) as in
compliance with §§ 1926.1407 through
1926.1411 of Subpart CC. Because
requirements for the operation of
mechanical equipment are the same in
both final § 1910.269 and final Subpart
V, OSHA is revising these references in
Subpart CC of Part 1926 to refer to the
corresponding provisions in Subpart V
of Part 1926.
In addition, Subpart CC contains
provisions that apply when employers
perform Subpart V work with cranes or
derricks closer to overhead power lines
than the minimum clearance distances
in Table V–1 of existing Subpart V.
First, existing § 1926.1410(c)(2) permits
an employer engaged in Subpart V work
to work closer than the distances in
existing § 1926.950 Table V–1 where the
employer meets both the requirements
of § 1926.1410 and existing
§ 1926.952(c)(3)(i) or (c)(3)(ii). Second,
existing § 1926.1410(d)(4)(ii) provides
that, for work covered by Subpart V,
existing § 1926.1410(d)(4)(i), which
requires the use of an insulating link or
device, applies only when working
inside the existing Subpart V, Table V–
1 clearance distances. Finally, existing
§ 1926.1410(d)(4)(iii) provides that, for
work covered by Subpart V of Part 1926
involving operations for which use of an
insulating link/device is infeasible,
employers may substitute the
requirements of existing
§ 1910.269(p)(4)(iii)(B) or (p)(4)(iii)(C)
for the requirement in existing
§ 1926.1410(d)(4)(i).
As noted in the summary and
explanation for final § 1926.959(d)(1)
earlier in this section of the preamble,
Subpart V requires that employers
ensure that employees do not take
mechanical equipment, except for the
insulated portion of an aerial lift
operated by a qualified employee, inside
the minimum approach distance,
established by the employer under
§ 1926.960(c)(1)(i). Consequently, the
requirements in existing
§ 1926.1410(c)(2), (d)(4)(ii), and
(d)(4)(iii) that pertain to the operation of
cranes and derricks inside the minimum
approach distance, are no longer
applicable. Therefore, OSHA is
removing those requirements from
Subpart CC. However, OSHA is
retaining the paragraph (d)(4)(ii)
exemption from § 1926.1410(d)(4)(i) for
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analysis of compliance costs and
impacts. This FEA includes a discussion
of all the specific comments OSHA
received on the PRIA in support of the
proposed rule, including comments
received on OSHA’s assumptions and
estimates. Where OSHA does not note
comments or suggestions with respect to
an estimate, there were no comments or
suggestions. OSHA is including the
complete FEA in this Federal Register
notice.
Subpart V work. Also, OSHA is
replacing the phrase ‘‘the minimum
clearance distances specified in
§ 1926.950 Table V–1’’ with ‘‘the
minimum approach distances
established by the employer under
§ 1926.960(c)(1)(i)’’ to reflect the
changes made to the minimum
approach distances required by
§ 1926.960(c)(1) in this final rule.
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VI. Final Economic Analysis and
Regulatory Flexibility Analysis
A. Introduction
The OSH Act requires OSHA to
demonstrate that standards promulgated
under the Act are technologically and
economically feasible. Executive Order
12866 and 13563 and the Regulatory
Flexibility Act, 5 U.S.C. 601 et seq.,
require Federal agencies to estimate the
costs, assess the benefits, and analyze
the impacts, including small business
impacts, of their rules. Executive Orders
12866 and 13563 direct agencies to
assess all costs and benefits of available
regulatory alternatives and, if regulation
is necessary, to select regulatory
approaches that maximize net benefits
(including potential economic,
environmental, public health and safety
effects, distributive impacts, and
equity). Executive Order 13563 states
that the Federal regulatory system
‘‘must take into account benefits and
costs’’ and ‘‘reduce burdens and
maintain flexibility and freedom of
choice.’’ OSHA determined that this
action is economically significant
within the meaning of Section 3(f)(1) of
Executive Order 12866 because it is
likely to have an effect on the economy
of $100 million or more in any 1 year.
This final rule is also a major rule under
the Congressional Review Act, 5 U.S.C.
801 et seq. The Office of Information
and Regulatory Affairs in the Office of
Management and Budget reviewed this
final rule. As required by the Regulatory
Flexibility Act, OSHA assessed the
impacts of this final rule on small
entities and prepared a Final Regulatory
Flexibility Analysis.
This is the Final Economic Analysis
and Regulatory Flexibility Analysis
(FEA) for OSHA’s update of the
standards addressing electric power
generation, transmission, and
distribution work, and the use of
electrical protective equipment. This
analysis covers all elements of this
present rulemaking, including changes
to 29 CFR Part 1910 and changes to 29
CFR Part 1926. OSHA analyzed the
consolidated set of actions in its
entirety; only portions of the standards
identified as involving nonnegligible
costs are explicitly reflected in the
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B. Need for the Rule
Employees performing work involving
electric power generation, transmission,
and distribution are exposed to a variety
of significant hazards, such as fall,
electric-shock, and burn hazards, that
can and do cause serious injury and
death. As detailed later in this section
of the preamble, OSHA estimates that,
on average, 444 serious injuries and 74
fatalities occur annually among these
workers. Although better compliance
with existing safety standards may
prevent some of these accidents,
research and analyses conducted by
OSHA found that many preventable
injuries and fatalities could continue to
occur even if employers fully complied
with the existing standards. As the
benefits analysis shows, if the final rule
can prevent even 10 percent of these
fatal and nonfatal accidents, then the
benefits of the final rule will exceed its
costs. As the same analysis concludes,
the final rule will likely prevent far
more than 10 percent of these fatal and
nonfatal accidents (assuming full
compliance with the final rule).
Accounting for the probability that some
accidents will be prevented by the
existing rule, OSHA estimates that the
final rule will prevent 118.5 injuries and
19.75 fatalities per year (26.7 percent of
all fatal and nonfatal accidents).
Executive Order 12866 provides that
‘‘[e]ach agency shall identify the
problem that it intends to address [via
regulation] including, where applicable,
the failures of private markets.’’ OSHA
believes it can make a reasonable case
that, in the absence of regulations,
market failures prevent free markets
from providing the levels of
occupational safety, and particularly the
levels of safety for electrical workers
affected by this standard, that would
maximize net benefits to society.
Employees and supervisors affected
by this rule are frequently trained in,
and knowledgeable about, the relevant
hazards. Many are also knowledgeable
about existing OSHA standards. The
primary problem is that contractors,
employees, and supervisors frequently
lack the information about the specific
electrical system and worksite
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conditions needed to determine what
protective measures to take. The most
costly provisions of this standard
address this problem. As explained in
the summary and explanation of the
final rule’s requirements on information
transfer and job briefing (§§ 1926.950(c)
and 1926.952(a)(1)), testimony and other
information in the record show that key
information necessary for taking the
appropriate safety measures is
sometimes lacking, often with fatal
consequences. In addition, as explained
in the summary and explanation of the
final rule’s requirements on minimum
approach distances (§ 1926.960(c)(1)),
employers frequently adopt minimum
approach distances that rely on
industry-accepted values of maximum
per-unit transient overvoltage rather
than the maximum value present at the
worksite. The benefits analysis
presented under the heading ‘‘Benefits,
Net Benefits, and Cost Effectiveness,’’
later in this section of the preamble,
shows that many accidents are
potentially preventable with better
information on the electrical system and
worksite conditions.
To determine possible market failures
that could lead to employers either not
providing information to other
employers or their own employees, or to
not providing other safety measures
when the benefits exceed the costs, it is
necessary to examine the way
employers make decisions with respect
to health and safety. When an employee
accepts a job with an employer, the
employee will typically accept the risks
associated with the job in return for two
forms of compensation—(1) a wage
premium for assuming the risk and (2)
compensation for damages in the event
the risk actually leads to damages. The
rational profit-maximizing employer
will make investments in workplace
safety to reduce the level of risk to
employees to the extent that such
expenditures result at least in an
offsetting reduction in the employer’s
payouts of wage premiums for risk and
compensation for damages. To the
extent that the sum of the costs of wage
premiums and compensation for
damages accurately represent the total
damages associated with workplace
accidents, the rational employer will
conduct the appropriate economic
analysis and arrive at the level of
accident prevention that is optimal from
a benefit-cost viewpoint. As a result, the
possible origins of market failure would
be either: (1) There are costs of
accidents that are borne neither by the
employee or the employer, or (2) the
costs of wage premiums or
compensation for damages are not fully
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responsive to changes in risk. Both cases
apply here.
In the first case, there are some
accident costs incurred by neither the
employer nor the employee. For
instance, neither the employer nor the
employee will have a vested interest in
Federal and State taxes that go unpaid
as a result of an employee injury. Such
taxes will typically be 15 (for Social
Security alone) to 26 percent of the total
value of the income loss to the
employee [17, 52].480 Tax losses are
likely to be significant because (1)
workers’ compensation payments are
not subject to Federal income or Social
Security taxes [16], and (2) many studies
found that income losses not
compensated by workers’ compensation
are significant [23].
In the second case, the costs
employers pay in compensation for
damages, or for wage premiums, are not
completely responsive to changes in
risk, as discussed in the following
paragraphs.
Workers’ Compensation
Most employers cover, and are
required to cover, compensation for
injured employees through workers’
compensation insurance. (Some very
large employers may self-insure in some
States.) States highly regulate premiums
for workers’ compensation insurance
and generally employ a combination of
a class rating and an experience rating
in deriving premiums [24, 3]. The class
rating is the average risk for employees
with the same occupations as those
employed by the employer. The basis of
the experience rating is the employer’s
actual workers’ compensation claims
over the past several years. Very small
firms are almost entirely class rated;
even medium-sized firms are partly
class rated; and firms that are fully
experience rated will need several years
before their insurance premiums fully
reflect any change in their performance.
As a result, many employers will find
that changes in their expenditures to
avoid risk are only minimally reflected
in changes in their workers’
compensation premiums, and all
insured employers will find that there is
a considerable delay before changes in
risk are fully reflected in their workers’
compensation insurance premiums. As
a result, many employers will not see
improvements they make in preventing
injuries and illnesses reflected in the
costs they bear for compensating
employee injuries and illnesses.481
480 The average federal tax rate for 2009 for the
middle quintile of household income was 11.1
percent [52].
481 This outcome, of course, involves an
accounting point. Premiums due to class rating, by
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Wage Premiums
Wage premiums for risk are the
remaining factor that could affect
employers’ decisions about risk levels.
The effects of wage premiums are
particularly important for risks that lead
to fatalities because workers’
compensation covers only a small
fraction of most estimates of willingness
to pay to prevent a fatality.482
Additionally, workers’ compensation
payments do not fully compensate
injuries in that workers’ compensation
provides no payments for pain and
suffering or losses other than lost wages
or medical expenses associated with
injuries; there is extensive evidence that
workers’ compensation does not fully
restore wages lost as result of long-term
disability [3]. As a result, wage
premiums that accurately reflect the
risks of a specific employer are
necessary, in addition to workers’
compensation, for employers to make
valid risk-reduction decisions.
For an employer to have an adequate
incentive to implement measures that
will prevent workplace accidents, it is
not sufficient that employees simply
know that their work is dangerous, or
even know quantitatively that their
occupation has a given risk. Employees
must: know the exact quantitative effect
of a specific employer’s safety measures
and systems; have a reasonable
expectation that the employer will
continue to provide existing safety
measures in the future; and be able to
act on their knowledge of risk by readily
changing workplaces or changing wage
demands in response to differences in
levels of risk. OSHA believes that even
skilled electrical workers (and not all
persons injured in accidents preventable
by the final rule are skilled electrical
workers) lack this detailed employerspecific quantitative knowledge or the
ability to act on it. Further, construction
employees, who typically work at a
variety of different sites, including sites
controlled by multiple employers, will
find it particularly challenging to
determine future risk levels, as these
levels will vary from site to site.
definition, do not change with an individual
employer’s injury experience. There is some
empirical evidence, using a difference in
differences methodology, that (small) firms that
move from class to experience rating decrease their
total claims by 8 to 12 percent [27].
482 While workers’ compensation varies by State,
Leigh and Marcin estimate that the average
indemnity benefits for a fatality are $225,919, far
less than willingness-to-pay estimates [21]. For
example, as explained in the benefits section of this
analysis, OSHA uses a willingness-to-pay measure
of $8.9 million per life saved. Other agencies use
different estimates, but all of the values are in the
millions of dollars.
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In summary, OSHA believes that: (1)
The most costly portions of the rule are
necessary to assure that supervisors and
employees have the information they
need to protect themselves; (2) the
benefits of this standard exceed the
costs; (3) neither employers nor
employees incur some key costs of
injuries and fatalities; and (4) neither
wage premiums nor workers’
compensation insurance are sufficiently
responsive to changes in risk to assure
that employers will reduce risk to the
optimal extent. The rule is, therefore,
necessary to address market failures that
result in the provision of insufficient
safety measures in the workplace.
The OSH Act provides a
Congressional finding as to the
compelling social need for assuring
occupational safety. Congress declared
that the purpose of the OSH Act is ‘‘to
assure so far as possible every working
man and woman in the Nation safe and
healthful working conditions’’ (29
U.S.C. 651(b)). Thus, it is reasonable to
argue that there is a social purpose for
this final rule independent of whether
or not it addresses a market failure.483
Further, by emphasizing ‘‘every working
man and woman,’’ Congress expressed
an interest in preventing unsafe
workplaces, not simply in assuring that,
on average, workplaces are safe. Thus,
while some employers are excessively
cautious about risk while others are
insufficiently cautious, OSHA’s concern
needs to be with the insufficiently
cautious.
C. Examination of Alternative
Regulatory Approaches
Under Section 3(8) of the OSH Act,
the requirements of an OSHA standard
must be ‘‘reasonably necessary or
appropriate to provide safe or healthful
employment and places of
employment.’’ To be reasonably
necessary or appropriate, a safety
standard must be technologically and
economically feasible, better able to
effectuate the purposes of the OSH Act
than any relevant national consensus
standards, and use the most costeffective protective measures.
To determine the appropriate
regulatory requirements to address
occupational risks for employees
working on electric power generation,
transmission, and distribution systems,
OSHA considered many different factors
and potential alternatives. The Agency
examined the incidence of injuries and
fatalities and their direct and underlying
483 See Section IV, Legal Authority, earlier in this
preamble, for a detailed discussion of the legal
authority for this standard and how the final
standard meets the various requirements of the OSH
Act as interpreted by the courts.
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causes to ascertain where existing
standards needed strengthening. OSHA
reviewed these standards, assessed
current practices in affected industries,
collected information and comments
from experts, and scrutinized the
available data and research. A full
discussion of the Agency’s rationale for
adopting each of the regulatory
requirements in the final rule is
available in Section V, Summary and
Explanation of the Final Rule, earlier in
this preamble.
The most costly provisions in the
final rule are those requiring employers
to conduct arc-flash hazard assessments
and provide arc-flash protective
equipment appropriate for the identified
arc hazards (as required by
§ 1926.960(g)). OSHA calculated the
costs of two alternative regulatory
approaches to arc-flash protective
equipment. As a less stringent
alternative to the final rule, OSHA
considered a general requirement for
arc-flash protective clothing with an arc
rating of 4 cal/cm2. This alternative
would eliminate the costs associated
with performing arc-hazard
assessments, as well as the costs of
providing some types of protective gear,
such as switching coats or flash suits,
faceshields, and head protection. Under
this less stringent alternative, the total
annual costs for arc-flash protective
clothing would be approximately $15.6
million (instead of $19.4 million for the
arc-hazard assessment and arc-flash
protective equipment combined), and
the total annual cost of the rule would
be approximately $45.7 million (instead
of $49.5 million).
OSHA also considered the more
stringent alternative of requiring
affected industries to follow Table
130.7(C)(9) in NFPA 70E–2009,
Standard for Electrical Safety in the
Workplace. This approach would
obviate the need for employers to do
arc-hazard assessments, but would
result in affected workers needing
protective clothing with a higher arc
rating, and a higher percentage of power
workers 484 needing to use arc-rated
faceshields and head protection (80
percent of power workers at small
establishments and 90 percent of power
workers at large establishments, as
opposed to 13 percent under the rule as
adopted). The cost for switching coats or
flash suits would remain unchanged
under the more stringent alternative.
To analyze the costs of requiring
clothing with a higher arc rating under
the NFPA approach, OSHA estimated
that a coverall with an arc rating of 8
cal/cm2 costs $191.75 [13],485 while the
equivalent piece of clothing with an arc
rating of 12 cal/cm2 costs $290.50 [14],
for an incremental cost of $98.75 per
item.486 With eight sets of flameresistant clothing 487 per affected
worker, this results in incremental
annualized costs of approximately $8.0
million. Adding these costs to the $15.6
million in annualized costs for flame-
resistant clothing under the provisions
of the final rule results in total
annualized costs for flame-resistant
clothing of approximately $23.7 million.
OSHA calculated the costs for arcrated faceshields and head protection as
described under the heading ‘‘Costs of
Compliance,’’ later in this section of the
preamble, using estimated costs of
$86.50 per arc-rated faceshield [11] and
$29.75 per arc-rated balaclava [12].
OSHA assumes that 80 percent of
affected workers at small establishments
and 90 percent of power workers at
large establishments would need to
wear this equipment under the NFPA
approach, for total annualized costs of
$8.3 million, or an additional
annualized cost of approximately $7.1
million.
Under this more stringent alternative,
the estimated total annualized cost of
arc-hazard assessment and arc-flash
protective equipment would be
approximately $32.4 million, and the
estimated total annualized cost of the
rule would be approximately $62.5
million. Under the final rule, OSHA
estimated the total annualized costs of
arc-hazard assessment and arc-flash
protective equipment to be
approximately $19.4 million and
estimated the total annualized cost of
the rule to be approximately $49.5
million. As outlined in Table 18, the
NFPA alternative would result in
approximately $12.9 million in
additional costs relative to the final rule.
TABLE 18—ALTERNATIVE REGULATORY APPROACHES
Annualized
costs for provisions in final
rule
Less stringent
alternative
More stringent
alternative
Calculating Incident Energy and Arc-Hazard Assessment (Arc-Hazard Assessment) ...............
Flame-Resistant Apparel .............................................................................................................
Switching Coats or Flash Suits ...................................................................................................
Faceshields ..................................................................................................................................
Head Protection ...........................................................................................................................
$2,186,883
15,620,365
366,245
946,964
325,690
$0
15,620,365
0
0
0
$0
23,664,751
366,245
6,212,770
2,136,762
Total Arc-Hazard Assessment and Arc-Flash Protective Equipment Costs ...............................
Total Cost of Rule ........................................................................................................................
19,446,147
49,516,264
15,620,365
45,690,483
32,380,528
62,450,646
Annualized Cost of Alternative ................................................................................
Lives Saved Annually of Alternative ........................................................................
Injuries Prevented Annually of Alternative ..............................................................
Monetized Benefits ..................................................................................................
........................
........................
........................
........................
¥3,825,782
¥0.52
¥3
¥4,710,000
12,934,381
0
0
0
Incremental Net Benefits ($) ........................................................................................................
........................
¥884,218
¥12,934,381
Provision
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Incremental
Incremental
Incremental
Incremental
Note: Totals may not equal the sum of the components due to rounding.
Source: Office of Regulatory Analysis, OSHA.
484 The term ‘‘power worker’’ describes workers
affected by the rule by virtue of their performing
electric power generation, transmission or
distribution work.
485 References are available at the end of this
section of the preamble.
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486 Clothing rated at 8 cal/cm2 would, in turn,
offer more than adequate protection for incident
heat energy of 8 cal/cm2 or less.
487 This FEA uses the term ‘‘flame-resistant
clothing’’ to refer generally to the flame-resistant
and arc-rated clothing, and the term ‘‘arc-flash
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protective equipment’’ to refer to the flame-resistant
and arc-rated clothing and equipment, required by
§ 1926.960(g).
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To assess the benefits associated with
the alternative versions of the arc-flash
protective equipment requirements,
OSHA considered the fatalities
prevented under the various
approaches. A review of the same set of
IMIS reports used in the benefits
analysis described later (see the
discussion under the heading ‘‘Benefits,
Net Benefits, and Cost Effectiveness’’)
indicates that the more stringent
requirement would prevent an
estimated 1.92 fatalities, while the less
stringent option would prevent an
estimated 1.40 fatalities per year. These
options compare to an estimated 1.92
preventable fatalities under the
provision in the final rule. Consistent
with the benefits methodology
described elsewhere in this section, the
Agency estimates the final rule will
prevent approximately an additional
0.52 fatalities and 3 injuries annually
beyond the less stringent alternative, but
would be as effective as the more
stringent alternative, as the arc-hazard
assessment allows employers to better
target their need for protective clothing
and equipment. Monetizing these
prevented fatalities using the
methodology described in the benefits
analysis, and values of $8.7 million per
prevented fatality and $62,000 per
prevented injury, results in an estimated
incremental monetized benefit of about
$0.9 million per year for the final rule
over the less stringent option and about
$12.9 million a year over the more
stringent option.
Profile of Affected Industries
The final rule affects establishments
in a variety of different industries
involving electric power generation,
transmission, and distribution. The rule
primarily affects firms that construct,
operate, maintain, or repair electric
power generation, transmission, or
distribution systems. These firms
include electric utilities, as well as
contractors hired by utilities and
primarily classified in the construction
industry. In addition, affected firms
appear in a variety of manufacturing
and other industries that own or operate
their own electric power generation,
transmission, or distribution systems as
a secondary part of their business
operations. The rule also affects
establishments performing lineclearance tree-trimming operations.
Some other industries will
occasionally enter electric power
facilities (for example, insurance
inspectors (Ex. 0198)). OSHA expects
that this rule will have no significant
economic impact on industries such as
the insurance industry that occasionally
have employees enter electric power
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facilities for purposes other than
construction or maintenance. Further, to
the extent such visitors to electric power
facilities are within the scope of the
rule, the more costly provisions of the
rule are unlikely to have a substantial
effect on those visitors. (For a
discussion of the application of the final
rule to insurance inspections and the
implications for costs for the insurance
industry, see the summary and
explanation for final § 1926.950(a)(1), in
Section V, Summary and Explanation of
the Final Rule, earlier in this preamble.)
Finally, while final §§ 1910.137 and
1926.97 apply to all general industry
work and all construction work,
respectively, OSHA anticipates that
these final rules will primarily impact
industries involved in electric power
generation, transmission, and
distribution, and industries in the
nonutility sector involved with the
cogeneration of electric power. OSHA,
therefore, concludes that these final
rules will have a de minimis effect on
other industries.
OSHA based the PRIA in part on a
report prepared by CONSAD [5], which
used 1997 NAICS and SIC code
classifications of industries. OSHA
updated the information in the FEA
with the assistance of ERG, using the
data sources described in the following
paragraphs. CONSAD based the
estimates it developed for small, large,
and total establishments on the 1997
U.S. Economic Census, which used
some NAICS classifications that are now
obsolete. To be analytically consistent,
however, OSHA is maintaining the
older NAICS categories.
To update industry profile
information for the construction
industry (NAICS 23), OSHA used the
U.S. Census’ County Business Patterns
data [47] on the growth of the
construction contracting industry
between 1997 and 2007. These data
suggest that the number of
establishments and firms grew 20.6
percent, and employment grew 32.7
percent, from 1997 to 2007. OSHA, thus,
multiplied CONSAD’s estimate of the
number of establishments and affected
establishments by 1.206, and CONSAD’s
estimate of total employment and
affected power workers by 1.327, to
obtain updated industry profile
information. In the case of firms,
CONSAD listed total affected firms for
each NAICS, but did not delineate
between small and large firms. To
update the number of affected firms in
the construction industry, OSHA
multiplied CONSAD’s estimate of total
affected firms by 1.206, and assumed
that, because very small firms (that is,
those with fewer than 20 employees) are
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unlikely to have more than one
establishment, the number of small
firms is equal to the number of small
establishments and that the remainder
of affected firms are large. OSHA
assumed that very small establishments
and firms grew in proportion to the rest
of the construction industry.
In the case of the privately owned
utilities in the 1997 NAICS Electric
Power Generation (NAICS 221110) and
Electric Power Transmission, Control,
and Distribution (NAICS 221120)
categories, OSHA updated industry
profile information using the U.S.
Census Bureau’s 1997 NAICS and 1987
SIC Correspondence Tables [44], 1997
NAICS to 2002 NAICS Correspondence
Tables [45], and 2002 NAICS to 2007
NAICS Correspondence Tables [46] to
match CONSAD’s NAICS and SIC
categories to the 2007 NAICS categories.
The 1997 category Electric Power
Generation (NAICS 221110) is the sum
of the 2007 NAICS categories:
Hydroelectric Power Generation; Fossil
Fuel Electric Power Generation; Nuclear
Electric Power Generation; and Other
Electric Power Generation. Similarly,
the 1997 NAICS category Electric Power
Transmission, Control, and Distribution
(NAICS 221120) is the sum of the 2007
NAICS categories: Electric Bulk Power
Transmission and Control; and Electric
Power Distribution.
To calculate the number of
establishments among Industrial Power
Generators, OSHA used data from the
Energy Information Administration
(EIA)’s Form EIA–860 Database Annual
Electric Generator Report [49], removed
plants primarily engaged in the utility,
mining, or agriculture industries, and
counted the remaining plants as
establishments among industrial power
generators.
To estimate the number of major
publicly owned utilities for the analysis
prepared for the proposed rule,
CONSAD used EIA’s Form-412 Annual
Electricity Financial Report, which
contained data on ‘‘each municipality,
political subdivision, State, and Federal
entity engaged in the generation,
transmission, or distribution of
electricity, which had at least 150,000
megawatt hours of sales to ultimate
consumers and/or at least 150,000
megawatt hours of sales for resale for
each of the 2 previous years’’ [48]. EIA
terminated this survey, and there are no
data more recent than 2003.
To update CONSAD’s estimate of
publicly owned utility establishments
and firms, OSHA used data from EIA’s
Form-861 Annual Electric Power
Industry Report [50] for utilities with
municipal, state, or political subdivision
ownership located in State-plan States
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with sales of at least 150,000 megawatthours. These data indicate that there are
now 277 firms that are major publicly
owned utilities. Establishment data are
not available for these utilities. In the
analysis prepared for the proposed rule,
OSHA estimated that there were 923
establishments and 276 firms, and
OSHA used the same ratio of
establishments to firms to estimate that
there are now 927 establishments among
firms that are Major Publicly Owned
Utilities.
Similarly, there are no Census or EIA
data on employees in Major Publicly
Owned Utilities.488 Applying the ratio
of power workers to utilities in
CONSAD’s report [5], OSHA estimated
employment in Major Publicly Owned
Utilities (NAICS 2211) by taking the EIA
Form-861 [50] establishment data and
extrapolating from those data an
estimate of 8,582 employees at Major
Publicly Owned Utilities affected by the
final rule.489
OSHA used several data sources to
estimate the number of line-clearance
tree trimmers (SOC 37–3013) affected by
the rule within Ornamental Shrub and
Tree Services (SIC 0783) (now included
in NAICS 561730, Landscaping
Services). To estimate the number of
establishments performing lineclearance tree-trimming operations in
NAICS 561730, Landscaping Services,
OSHA used 2007 BLS Occupational
Employment Statistics data [34]
combined with establishment data from
the 2007 BLS Quarterly Census of
Employment and Wages [35]. These data
suggest that there are 4,803
establishments in NAICS 561730
Landscaping Services that employ tree
trimmers and pruners (SOC 37–3013).
Based on statistics on the distribution of
establishments by employment size for
NAICS 561730 reported in the 2007 U.S.
Census’ Statistics of U.S. Businesses,
OSHA estimated that 4,479 of these
establishments have fewer than 20
employees or fewer and that 324 of
these establishments have 20 employees
or more [43].490 In the analysis prepared
for the proposed rule, CONSAD used
data from the National Arborist
Association 491 to estimate the number
of establishments in SIC 0783 involved
in line-clearance tree-trimming
operations, with approximately 90
percent of large establishments (291
establishments) and 2 percent of small
establishments (90 establishments)
performing line-clearance tree-trimming
operations. OSHA applies these same
percentages of affected large and small
establishments to the BLS data, which
suggests that there are 381 affected
establishments.
U.S. Census data [43] suggest that
total employment in Landscaping
Services (NAICS 561730) is 572,520,
with 260,815 of these employees (46
percent) 492 working at establishments
that employ fewer than 20 employees
and 311,705 (54 percent) working at
establishments that employ 20
employees or more. To estimate the
proportion of employees in NAICS
561730 potentially affected by the
proposed rule, OSHA used BLS data
[38] suggesting that there are a total of
32,600 tree trimmers and pruners (SOC
37–3013) working in Landscaping
Services (NAICS 561730). OSHA
extrapolated the percentage of
employees working at small and large
establishments in all establishments in
NAICS 561730 to establishments that
employ tree trimmers and pruners,
suggesting that there are 14,851 (46
percent of 32,600) employees at small
establishments and 17,749 (54 percent
of 32,600) at large establishments
potentially affected by the final rule.
OSHA then used CONSAD’s
determination of the proportion of these
workers who are doing line-clearance
tree-trimming work, suggesting that 5
percent of workers at small
establishments (768 workers) and 81
percent of workers at large
establishments (14,318 workers)
perform line-clearance tree-trimming
operations, for a total of 15,086
employees doing line-clearance treetrimming work covered by the final rule.
Table 19 presents data on the
numbers of affected establishments and
employees for each affected industry.
Across all industries, an estimated
24,407 establishments and 211,452
employees will be affected by the final
rule.
TABLE 19—PROFILE OF AFFECTED ESTABLISHMENTS AND EMPLOYEES
Affected
firms
Industry name
NAICS 234910 ..............
NAICS 234920 ..............
NAICS 234930 ..............
NAICS 234990 ..............
NAICS 235310 ..............
NAICS 235910 ..............
NAICS 235950 ..............
NAICS 235990 ..............
NAICS 221110 ..............
NAICS 221120 ..............
NAICS 2211 ..................
Various ..........................
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Industry code
Water, Sewer, and Pipeline Construction ................................................
Power and Communication Transmission Line Construction ..................
Industrial Nonbuilding Structure Construction .........................................
All Other Heavy Construction ..................................................................
Electrical Contractors ...............................................................................
Structural Steel Erection Contractors ......................................................
Building Equipment and Other Machine Installation Contractors ............
All Other Special Trade Contractors ........................................................
Electric Power Generation .......................................................................
Electric Power Transmission, Control, and Distribution ..........................
Major Publicly Owned Utilities .................................................................
Industrial Power Generators ....................................................................
488 The category ‘‘Major Publicly Owned
Utilities’’ does not have its own NAICS code. In this
analysis, OSHA used the NAICS code 2211, which
encompasses both privately and publicly owned
utilities, to refer to ‘‘Major Publicly Owned
Utilities’’ only, as OSHA found it necessary to
account for the costs to Major Publicly Owned
Utilities separately from the costs to private
utilities. Similarly, OSHA used NAICS 221110 and
NAICS 221120 to refer to privately owned utilities
only, even though those NAICS codes include
privately and publicly owned utilities.
489 The rule will affect Major Publicly Owned
Utilities that operate in OSHA State-plan States.
(State-plan States cover about half of total U.S.
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employment. They operate their own OSHAapproved occupational safety and health programs
and must, under formal agreements with OSHA,
impose OSHA-equivalent State regulatory
requirements on public employers operating major
publicly owned utilities within their jurisdictions.)
490 BLS Occupational Employment Statistics data
[34] indicated that 5 percent of establishments in
NAICS 561730 employ Tree Trimmers, and BLS
Quarterly Census of Employment and Wages [35]
data indicated that there were 96,605
establishments in NAICS 561730, suggesting that
4,803 establishments in NAICS 561730 employ tree
trimmers. The portion of establishments with fewer
than 20 employees was estimated based on the
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106
2,870
158
28
51
120
202
313
626
1,232
277
197
Affected establishments
1,021
3,412
321
791
1,945
786
1,148
3,150
2,171
7,440
927
913
Affected
employees
1,262
34,740
1,846
7,395
21,686
398
373
974
37,560
64,179
8,582
17,372
distribution of establishment sizes in NAICS
561730 as a whole, as reported in the 2007 U.S.
Census’s Statistics of U.S. Businesses [43].
491 The National Arborist Association
subsequently changed its name to the National Tree
Care Industry Association.
492 In this paragraph, as elsewhere in this section
of the preamble, OSHA is presenting ratios in a
concise, but rounded, format. For instance, the 46
percent cited is more precise in CONSAD’s
analysis, in this case 45.5556138 percent. This latter
ratio is the precise ratio of numbers in the CONSAD
analysis. OSHA used the more precise numbers in
the calculations presented in this FEA.
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TABLE 19—PROFILE OF AFFECTED ESTABLISHMENTS AND EMPLOYEES—Continued
Affected
firms
Affected establishments
Affected
employees
Industry code
Industry name
SIC 0783 .......................
Ornamental Shrub and Tree Services .....................................................
309
381
15,086
Total .......................
..................................................................................................................
6,488
24,407
211,452
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Note: Totals may not equal the sum of the components due to rounding.
Sources: CONSAD [5], EIA [49, 50], U.S. Census [43].
As shown in Table 19, the
construction industries with the largest
numbers of affected employees are the
Power and Communication
Transmission Line Construction and
Electrical Contractors industries, which
together account for 56,426 employees
of the affected workforce. Other affected
construction industries include All
Other Heavy Construction, Building
Equipment and Other Machine
Installation Contractors, Industrial
Nonbuilding Structure Construction,
Structural Steel Erection Contractors,
Water, Sewer, and Pipeline
Construction, and All Other Special
Trade Contractors.
Table 19 also shows that
establishments classified as utilities
(namely establishments in the Electric
Power Generation industry (NAICS
221110) and the Electric Power
Transmission, Control, and Distribution
industry (NAICS 221120)) account for
9,611 of the potentially affected
establishments and for 101,739 of the
potentially affected employees. One
commenter questioned whether OSHA
distinguished between electric power
generation and electric power
transmission and distribution (Ex.
0227). OSHA included establishments
classified in the Electric Power
Generation industry (NAICS 221110)
and in the Electric Power Transmission,
Control, and Distribution industry
(NAICS 221120), and the Agency
distinguished between them in the
industrial profile and in the costs and
economic analysis.
Table 19 also shows OSHA’s
estimates of two special categories of
electric generators not covered in the
data sources used for Census on electric
utilities: Major Publicly Owned Utilities
and Industrial Power Generators. Table
19 shows that that there are 927
establishments with 8,582 employees
for Major Publicly Owned Utilities.
Firms in the Industrial Power Generator
category include manufacturing and
other industries that own or operate
their own electric power generation,
transmission, or distribution systems as
a secondary part of their business
operations. These firms account for 913
establishments and 17,372 employees.
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Based on their primary business
activity, OSHA classified these
establishments in the following industry
sectors: Oil and Gas Extraction; Mining;
Water, Sewer, and Other Systems; Food
Manufacturing; Wood Product
Manufacturing; Paper Manufacturing;
Petroleum and Coal Products
Manufacturing; Chemical
Manufacturing; Primary Metal
Manufacturing; Wholesale Trade,
Durable Goods; Educational Services;
and Hospitals.
Finally, Table 19 presents figures for
the numbers of affected establishments
and employees in the Ornamental Shrub
and Tree Services industry. As noted
previously, OSHA estimates that the
final rule potentially affects 381
establishments and 15,086 employees in
this industry. (Note that Table 19 does
not present Census data for all
employees and establishments in the
Ornamental Shrub and Tree Services
industry, but rather only employees and
establishments estimated to perform
line-clearance tree-trimming operations.
For more detail, see the explanation of
OSHA’s estimates of employees and
establishments in that industry earlier
in this section of the preamble.)
E. Benefits, Net Benefits, and Cost
Effectiveness
OSHA expects the final rule
addressing electric power generation,
transmission, and distribution work to
result in an increased degree of safety
for affected employees and to reduce the
numbers of accidents, fatalities, and
injuries associated with the relevant
tasks. The accidents, fatalities, and
injuries that the final rule will prevent
include falls, some burns, and many
electric-shock incidents. OSHA also
expects the final rule to reduce the
severity of certain injuries that the final
rule will not prevent, but that could still
occur during the performance of some of
the affected work procedures. These
injuries include, among others, injuries
that could occur as a result of an
arrested fall and some burns (for
example, burns that result from
employee exposure to incident energy
from an electric arc greater than the
employer’s estimate).
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To develop estimates of the benefits
associated with the proposed rule,
CONSAD researched and reviewed
potential sources of useful data.
CONSAD, in consultation with the
Agency, determined that the most
reliable data sources for this purpose
were reports from OSHA fatalitycatastrophe accident inspections
contained in OSHA’s IMIS, and the
Census of Fatal Occupational Injuries
(CFOI) developed by the Bureau of
Labor Statistics.
From the IMIS and CFOI data,
CONSAD identified and analyzed
injuries and fatalities for the proposed
rule. CONSAD based this analysis on
over 9 years of data contained in these
databases. CONSAD identified relevant
cases in the databases by determining
the criteria provided in the databases
that would apply to such cases, such as
the type of the injury, the occupation of
the employee, the source of the injury,
and the industry classification of the
employer. CONSAD then reviewed
individual accident abstracts to make a
final determination whether to include
the accident as one addressed by the
proposed rule. The final report
CONSAD submitted to OSHA includes
a complete description of the
methodological approach CONSAD
used for analyzing the data [5].
CONSAD’s analysis found that, on
average, the IMIS and CFOI databases
recorded 74 fatalities and 25 injuries
annually involving circumstances
directly addressed by the existing or
proposed standards [5]. These figures
likely represent underestimates of the
injuries addressed by this rulemaking
since the figures are cases documented
by IMIS and CFOI only. As explained
later under this heading of the FEA,
OSHA adjusted the approach used in
CONSAD’s analysis to reflect a more
accurate estimate of the number of total
injuries affected by this rulemaking.493
The number of injuries addressed by
this rulemaking is almost certainly
much greater than the number included
493 The number of fatalities addressed by this
rulemaking also may be somewhat higher, but
OSHA does not currently have a basis for estimating
possible fatalities not included in the relevant data
sources.
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in CONSAD’s analysis. Generally, the
IMIS database includes injuries only
when the incident in question involves
at least one fatality or three or more
hospitalizations. However, some
individual States having OSHAapproved safety and health plans (for
example, California) have more
stringent reporting requirements than
Federal OSHA, thereby assuring that the
IMIS database included at least some
single-injury cases (76 FR 36419). For
this reason, CONSAD performed an
analysis of the IMIS fatality and injury
data from California, which requires
employers to report all injuries
involving hospitalization [6]. This
analysis, which includes only injuries
that involve hospitalization, found that
the ratio of injuries to fatalities was over
six to one.494
Applying this ratio to the number of
known fatalities addressed by this
rulemaking, OSHA estimated that 444
relevant serious injuries occur annually.
Note that even this figure is probably
low given that the applied ratio, which
OSHA based on California data, did not
account for injuries that did not involve
hospitalization of a worker. Thus,
OSHA estimates that 74 fatalities and
444 serious injuries occur annually
among employees involved in electric
power generation, transmission, and
distribution work addressed by the
provisions of this rulemaking.
To determine whether there were any
significant declines in fatalities since
the time period of the CONSAD
analysis, OSHA examined available BLS
CFOI data for the years 1992 to 2011
involving the electric power,
transmission, and distribution industry,
which includes all private-sector
electric utilities. OSHA found that the
number of fatalities per year on average
was 10 percent lower than for the time
period covered by the original CONSAD
analysis. Most of the difference between
the two time periods was due to a single
anomalous year (2009) that had 55
percent fewer fatalities than any other
year on record [8]. Based on these data,
OSHA believes its earlier estimate of the
numbers of fatalities and injuries
associated with work addressed by this
rulemaking continues to be accurate for
purposes of estimating the magnitude of
benefits expected as a result of the final
rule.495
494 OSHA relied on the IMIS data for California,
and not the IMIS data for any other State, because,
for the period covered by the IMIS data on which
OSHA based its benefits determination, those data
included reasonably complete hospitalization
information only from California.
495 The Agency also emphasizes that, except for
firms coming into compliance with provisions of
the final standard in advance of its promulgation,
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To determine how many of the 74
fatalities and 444 serious injuries the
final rule would prevent, OSHA relied
on CONSAD’s probability estimates,
based on expert judgment, that the
existing rule or the proposed rule would
prevent a given accident and the new
rule would prevent that same accident.
CONSAD estimated the probability of
prevention on a case-by-case basis, and,
therefore, did not find that the final rule
would prevent all 74 fatalities and 444
serious injuries. To the contrary,
CONSAD’s estimate of the probability of
prevention for individual accidents
ranged from 5 percent to 95 percent [5].
Based on its review of CONSAD’s
analysis, OSHA estimates that full
compliance with the existing standards
would prevent 52.9 percent of the
relevant injuries and fatalities. In
comparison, full compliance with the
final rule is estimated to prevent 79
percent of the relevant injuries and
fatalities. Thus, the increase in safety
provided by the final rule would
prevent an additional 19.75 fatalities
and 118.5 serious injuries annually.
Applying an average monetary value of
$62,000 per prevented injury and a
value of $8.7 million per prevented
fatality (as explained later under the
‘‘Benefits’’ heading of the FEA), OSHA
estimates a monetized benefit of $179.2
million per year.
A number of commenters addressed
these estimates. For example, EEI
submitted a posthearing brief suggesting
that the IMIS descriptions on which
OSHA relied were not sufficiently
reliable or detailed (Ex. 0501). EEI
suggested as an alternative using the
citations and investigative files
generated by compliance officers in
OSHA’s field offices.
As EEI notes, reports generated by
compliance officers serve as the basis of
the IMIS data. Other advantages of the
IMIS data are that OSHA reviews the
data to ensure employee privacy, and
the data are readily available to the
public. As stated earlier, OSHA also
accounted for uncertainties in the IMIS
data by estimating the probability of
prevention for each accident and did
not assume that the existing or final rule
was certain to prevent any accident.
While the IMIS reports may be
incomplete in that OSHA compliance
officers investigate only accidents
resulting in fatalities or multiple
hospitalizations, OSHA believes IMIS
the passage of time should not affect significantly
the relevant pattern of fatalities and injuries
underlying the data. To the extent that higher rates
of prepromulgation compliance than estimated in
the FEA occurred, the expected benefits of the
standard may be lower, but so would the costs of
compliance and economic impact.
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reports are one of the best available
sources for assessing the types and
causes of serious accidents. OSHA used
IMIS data for benefit assessments in a
number of previous economic analyses,
including the original benefits analysis
for the existing general industry
standard for Electric Power Generation,
Transmission, and Distribution
(§ 1910.269), which OSHA promulgated
in 1994.496
EEI also suggested that OSHA should
separately determine benefits for each
individual hazard affected by this
rulemaking (Ex. 0227).
In response, OSHA added for this
FEA some analysis of the benefits
associated with reducing burn injuries
under the final rule (see the discussion
under this heading of the FEA).
However, OSHA did not rely on a
further hazard-by-hazard analysis in
computing benefits for its main analysis.
Fundamentally, most of the fatalities
and injuries prevented by the final rule
relate to the single hazard of electric
shock, and the final rule uses a variety
of provisions, some redundant, to
prevent those fatalities and injuries.
Redundancy is a fundamental principle
of safety systems—safety professionals
do not rely on a single mechanism to
prevent fatalities, but instead use more
than one method to assure that the
failure of a single mechanism does not
lead to harm. As a result, OSHA cannot
separately estimate the number of
injuries or fatalities prevented by each
of the specific provisions that, taken
together, address the same basic hazard.
A hypothetical example may clarify this
point. Suppose we know with certainty
that the addition of a training provision
alone will reduce fatalities by 20
percent. Suppose that we also know that
the addition of a host-contractor
provision alone will reduce fatalities by
496 To further support its argument that reliance
on the IMIS data was improper, EEI questioned
whether CONSAD ‘‘appreciate[d] and consider[ed]
the distinction between the power generation, and
power transmission and distribution, industries’’
(Ex. 0227). Thus, EEI criticized CONSAD’s ‘‘review
[of] the IMIS accident database for the time period
January 1994 through April 2000, to ascertain the
extent to which these power generation,
transmission, and distribution accidents would
have been preventable under the existing power
generation, transmission, and distribution
standards, and if the proposed revisions to these
standards were implemented’’ (id., internal citation
omitted). EEI’s assertion is baseless. In the final
rule, OSHA properly relied on the IMIS data, which
reveals that the injuries and fatalities suffered by
workers performing power generation,
transmission, and distribution work result from
electric shocks, burns from electric arcs, and falls,
as well as other types of harmful accidents,
including accidents involving employees struck by,
struck against, and caught between objects. OSHA
also properly relied on the IMIS data to form its
conclusion regarding the net benefits of complying
with the final rule.
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20 percent. It is perfectly possible that
the addition of both provisions will
reduce fatalities by 30 percent (rather
than 40 percent) because host-contractor
communications, in part, reduce the
need for training and, likewise, training
somewhat reduces the need for hostcontractor communications. However,
in this situation, there is no correct
answer as to the extent to which each
provision independently reduces
fatalities because the two provisions are
partially redundant and overlapping. In
any event, this kind of hypothetical
knowledge about the separate effects of
each provision in a rule is rarely, if ever,
available. In light of these limitations,
OSHA typically estimates the joint
effects of all of the provisions (that is,
the benefits of the final rule in its
entirety). See Section II.D, Significant
Risk and Reduction in Risk, earlier in
this preamble, for additional discussion.
Despite these impediments to a
provision-by-provision benefits
analysis, in an effort to ensure the
transparency of its analysis, OSHA
reviewed and reanalyzed each IMIS
accident from 1995 and later from the
CONSAD report [5] and, based on those
results, provided a supplemental
‘‘Break-Even Sensitivity Analysis,
Including Provision-by-Provision
Analysis of Benefits,’’ in an appendix
under this heading of the FEA. OSHA
undertook this additional analysis for
two reasons: (1) It adds a provision-byprovision analysis to the calculation of
the rule’s aggregate probability of
accident prevention, enabling OSHA to
tie analysis of the accidents more
closely to individual provisions or
groups of provisions; and (2) it enables
OSHA to calculate the percentages of
accidents that need to be prevented to
assure that a given provision, or
combination of provisions, will pay for
itself, or themselves, and to then discuss
the likelihood of achieving that level of
prevention.
OSHA presents the results of the
supplemental analysis in detail in the
appendix. In short, the break-even level
of accident prevention needed for the
benefits to exceed costs for various
provisions ranged between 0.8 percent
for minimum approach distances and
18.5 percent for arc-flash protection.
With an accounting for joint prevention
by multiple provisions, the break-even
analysis results ranged between 2.3
percent for aerial lift fall protection and
23.8 percent for arc-flash protection.
OSHA concludes in the appendix that
the benefits of this rule’s provisions will
exceed these break-even levels. For
instance, if there is full compliance with
the combination of provisions intended
to protect against arc-flash related
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accidents, then there should be no
fatalities and very few or no serious
injuries involving arc flash.
However, OSHA did not rely on the
supplemental analysis to meet any OSH
Act legal test for the final rule or to
determine costs and benefits of the final
rule. As discussed in Section IV, Legal
Authority, earlier in this preamble,
OSHA must demonstrate that a safety or
health standard substantially reduces a
significant risk of material harm in the
workplace (see Lockout/Tagout II, 37
F.3d 665, 668–69 (D.C. Cir. 1994)), and
the supplemental analysis cannot serve
this purpose. As explained earlier in
this preamble (Section II.D, Significant
Risk and Reduction in Risk), OSHA
concluded that the final rule will
substantially reduce significant risk
based on the 19.75 fatalities and 118.5
serious injuries that this FEA
demonstrates the final rule will prevent
each year, a conclusion OSHA cannot
draw from the supplemental analysis.
Accordingly, the supplemental analysis
focuses on the percentage of potential
benefits individual provisions must
achieve for the benefits of those
provisions to break even with the costs
of those provisions.
EEI also asserted that an individual
accident case CONSAD reviewed did
not clearly establish the benefits of the
final standard (Exs. 0227, 0501). EEI
maintained that CONSAD’s judgment in
the review of this case was unreliable
(id.).
Reviewing cases will inevitably
involve professional judgment based on
limited information, with the results
described reasonably only in
probabilistic terms. The Agency stands
by that professional judgment with
respect to this accident. Moreover, EEI’s
narrow focus on an individual accident
is misplaced. OSHA’s professional
judgment, as a whole, provides a
substantial body of evidence to support
the standard. The Agency’s analysis
recognizes that full compliance with the
existing standard would prevent a
number of fatalities and injuries.
Nonetheless, the Agency believes that a
close reading of the accident abstracts,
as embodied in its final analysis,
indicates that the final standard will
prevent about half of the remaining
cases. Therefore, the Agency believes its
approach represents the use of the best
available techniques applied to the best
available data. (See Tr. 83–84.)
OSHA also believes, based on its
supplemental analysis of benefits (see
the appendix under this heading of the
FEA), that its main analysis represents
a low estimate of benefits. In this regard,
the supplemental analysis found that
fatalities and serious injuries from
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20567
climbing-fall-protection, minimum
approach-distance, and arc-flash-related
accidents are virtually impossible if
there is full compliance with the final
rule, and that, if there is full
compliance, the final rule will prevent
40.8 of the 74 annual fatalities, and
245.1 of the 444 annual serious injuries,
addressed by the final rule (see Table 7
in supplemental analysis). As such,
OSHA interprets the supplemental
analysis as indicating that OSHA’s
estimate is conservative, based on the
CONSAD analysis, that this final rule
will prevent 19.75 of the 74 annual
fatalities, and 118.5 of the 444 annual
serious injuries, addressed by the final
rule.
One commenter stated that, in the
proposal, OSHA relied on data from
1991 to 1998, and that this data was
inadequate to show the benefits
associated with the promulgation of
§ 1910.269 in 1994 (Ex. 0180).
The premise of the comment is
incorrect. The underlying CONSAD
analysis of data covers the period from
1984 to 2001, and, therefore, provides
nearly 7 years of post-1994 experience
(not 3 years, as asserted by the
commenter).
One commenter, Frank Brockman of
the Farmers Rural Electric Cooperative
Corporation, asserted that, from
experience, only a small number of
fatalities arose from situations that did
not represent violations of existing rules
(Ex. 0173).
In response to Mr. Brockman’s
comments, OSHA first notes that its
analysis draws from a nationwide pool
of data that will likely exceed any
individual’s personal experience.
Second, although most of the existing
cases are preventable by full compliance
with existing standards, as explained
more fully in the supplemental analysis,
there remain a number of accidents
unaffected by existing standards that the
final rule will affect; and, even though
full compliance with existing standards
might prevent an accident, new
requirements in the final rule, like the
information-transfer and job-briefing
provisions, will make it easier to assure
full compliance with existing standards.
Another commenter suggested that
OSHA’s estimate in the PRIA was likely
an overestimate of the benefits because
the Agency assumes full compliance:
The estimated prevention of 19 fatalities
and 116 injuries is a likely overstatement of
benefits of this rulemaking because it based
on an estimate of full compliance with the
new regulation. 70 Fed. Reg. 34894. Clearly
from the description provided of the actual
record of fatalities and injuries, failure of
compliance with the current rule is the
primary reason lives were endangered. A
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more candid analysis would estimate the
compliance rate as a part of the calculation,
which is likely 50 percent to 95 percent if
OSHA’s analysis of training compliance was
used. [Ex. 0240]
In response to this comment OSHA
concludes, based on its analysis, that
compliance with the final standard, as
a whole, will reduce fatalities and
injuries to a greater extent than
compliance with the existing standard,
as a whole. Moreover, when performing
an analysis of the economic feasibility
of a standard, it is necessary to assume
full compliance with the standard.
Otherwise, the Agency could always
find a standard economically feasible by
assuming that employers for whom it
was not feasible would not comply with
the standard.
To estimate the monetary value of
preventing a fatality, OSHA followed
the Office of Management and Budget’s
(OMB) recommendation (OMB Circular
A–4, [30]) to rely on estimates
developed using a methodology based
on the willingness of affected
individuals to pay to avoid a marginal
increase in the risk of a fatality.
To develop an estimate using the
willingness-to-pay approach, OSHA
relied on existing studies of the imputed
value of fatalities avoided based on the
theory of compensating wage
differentials in the labor market. These
studies rely on certain critical
assumptions for their accuracy,
particularly that workers understand the
risks to which they are exposed, and
that workers have legitimate choices
between high-risk and low-risk jobs.
These assumptions are rarely accurate
in actual labor markets. A number of
academic studies, summarized in
Viscusi and Aldy [53], show a
correlation between job risk and wages,
suggesting that employees demand
monetary compensation in return for a
greater risk of injury or fatality. The
estimated tradeoff between lower wages
and marginal reductions in fatal
occupational risk—that is, workers’
willingness to pay for marginal
reductions in such risk—yields an
imputed value of an avoided fatality: the
willingness-to-pay amount for a
reduction in risk divided by the
reduction in risk. OSHA used this
approach in many recent proposed and
final rules. (See, for example, 69 FR
59306 (Oct. 4, 2004) and 71 FR 10100
(Feb. 28, 2006), the preambles for the
proposed and final Hexavalent
Chromium rules.) 497
497 The Agency used the willingness-to-pay
approach in the PRIA for this rule as well. In
estimating the value of preventing a fatality in the
PRIA, OSHA relied on an estimate by EPA, which
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OSHA reviewed the available research
literature on willingness to pay. Viscusi
and Aldy conducted a metaanalysis of
studies in the economics literature that
used a willingness-to-pay methodology
to estimate the imputed value of lifesaving programs, and concluded that
each fatality avoided should have a
value of approximately $7 million in
2000 dollars [53]. Using the U.S. Bureau
of Economic Analysis’ Gross Domestic
Product Deflator [31], this $7 million
base number in 2000 dollars yields an
estimate of $8.7 million in 2009 dollars
for each fatality avoided. This Value of
a Statistical Life estimate also is within
the range of the substantial majority of
such estimates in the literature ($1
million to $10 million per statistical life,
as discussed in OMB Circular A–4 [30]).
Workers also place an implicit value
on nonfatal occupational injuries or
illnesses avoided. This value reflects a
worker’s willingness to pay to avoid
monetary costs (for medical expenses
and lost wages) and quality-of-life
losses. Viscusi and Aldy found that
most studies had estimates in the range
of $20,000 to $70,000 per injury, and
several studies had even higher values
[53]. The measure of nonfatal job risks
used partly explains the range of values:
some studies use an overall injury rate,
and other studies use only injuries
resulting in lost workdays. The injuries
prevented by this final rule generally
will be hospitalized injuries, which are
likely to be more severe, on average,
than other lost-workday injuries. In
addition, this final rule will reduce the
incidence of burn injuries, which tend
to be severe injuries, involving more
pain and suffering, more expensive
treatments, and generally longer
recovery periods than other lostworkday injuries. Thus, for this
rulemaking, OSHA believes it is
reasonable to select an estimated value
of a statistical injury in the upper part
of the reported range of estimates.
OSHA, accordingly, uses a base number
of $50,000 in 2000 dollars. Updating
this estimate using the Gross Domestic
made an earlier attempt to summarize the
willingness-to-pay literature (70 FR 34901). For the
FEA, the Agency went directly to the underlying
literature, a recent summary by Viscusi and Aldy
[53], to update its valuation. The estimate in the
PRIA equaled $6.8 million per fatality prevented in
2003 dollars; this amount would, in turn, equal $7.9
million in 2009 dollars. The difference between the
underlying valuation used in the PRIA and the
underlying valuation used in this FEA is not
significant for the purposes of OSHA’s analysis of
the final rule. In the PRIA, OSHA used Viscusi and
Aldy [53] for valuing injuries, but not for valuing
fatalities. For this FEA, OSHA used recent Viscusi
and Aldy [53] for valuing both injuries and fatalities
because Viscusi and Aldy is more recent than the
EPA estimated used in the PRIA.
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Product deflator [31], OSHA estimates a
value of $62,000 per prevented injury.
Frank Brockman of the Farmers Rural
Electric Cooperative Corporation
commented that OSHA has ‘‘vastly
overestimated’’ the valuation of
fatalities, citing the National Safety
Council’s (NSC) valuation of $1 million
per fatality [26], which he claimed was
a more ‘‘realistic’’ estimate of the ‘‘cost’’
of a fatality (Ex. 0173). The commenter
did, however, suggest a substantially
larger estimate of the cost of injury,
$250,000, as perhaps being more typical
of the electric power industry.
The Agency notes that the concept of
valuation of benefits in question is
fundamentally different than a simple
loss of wages and medical costs, or what
is sometimes referred to as the ‘‘direct
cost’’ approach. As stated on the NSC
Web site after introducing their $1
million (updated to $1.29 million for
2009 dollars) figure:
[This estimate] should not be used,
however, in computing the dollar value of
future benefits due to traffic safety measures
because they do not include the value of a
person’s natural desire to live longer or to
protect the quality of one’s life. That is, the
economic loss estimates do not include what
people are willing to pay for improved safety.
Work has been done to create the necessary
theoretical groundwork and empirical
valuation of injury costs under the
‘‘willingness to pay’’ or comprehensive cost
concept. [26]
The NSC’s statement validates the
Agency’s decision to use the
willingness-to-pay approach in valuing
benefits.
Finally, OSHA notes that although the
Agency lacks a complete body of data
specific to the electric power industry
that reflects the economic loss involved
in the types of injuries these workers
will frequently encounter, its estimate of
the value of preventing an injury may
well be understated. As Dr. Mary
Capelli-Schellpfeffer testified at the
hearings:
Then this figure, Figure 4, takes us to an
illustration of a real patient case, where the
worker was in a 600 volt scenario, in a power
generation facility, and this is the human
consequence—not the staged consequence,
but the human consequence—of being in an
electric shock and electric arc event, where
the injuries are severe.
*
*
*
*
*
So in Figure 4 the extent of the injury that
can follow an arc exposure is readily
appreciated. Eyes, ears, faces, skin, limbs,
and organs are affected. Basic bodily
function, including the ability to breathe, eat,
urinate, and sleep are completely changed.
For this patient initial medical treatment
costs more than $650,000 including five
surgeries; $250,000 for reconstructive
surgeries as an outpatient; and subsequent
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admissions and $250,000 for five years of
rehabilitation, including over 100 physician
visits and numerous therapy sessions.
These costs represent only direct medical
expenditures, without inclusion of indirect
employer and family costs. [Tr. 185–186 498]
OSHA estimates the net monetized
benefits of the final rule at $129.7
million annually ($179.2 million in
benefits minus $49.5 million in costs).
These net benefits exclude any
unquantified benefits associated with
revising existing standards to provide
updated, clear, and consistent
regulatory requirements. Given that
monetized benefits are nearly four times
larger than the estimated costs of the
standard, the total estimated benefits of
the standard could be approximately
four times smaller than OSHA’s
estimate, and the rule would still retain
positive net monetized benefits. Thus,
benefits would exceed costs even if the
new rule prevented no more than 5.5
fatalities and 29.6 serious injuries per
year. This number is significantly less
than the 19.75 fatalities and 118.5
serious injuries that OSHA estimates the
final rule will prevent. Further, as
explained earlier, the supplemental
analysis suggests that there are far more
than 19.75 fatalities and 118.5 serious
injuries that this final rule will prevent.
Finally, for reasons discussed in the
supplemental analysis, full compliance
with the existing rule will not prevent
certain accidents the final rule will
prevent, and although compliance with
the existing rule might prevent some
accidents, full compliance with the final
rule will make it more likely that
employers will comply with the existing
rule. As a result, OSHA is confident that
benefits of the final rule exceed the
costs.
Table 20 and Table 21 provide an
overview of the estimated benefits
associated with this final rule. Table 22
shows costs and benefits of the final
rule, in 2009 dollars, for the first 10
years after the rule becomes effective.
TABLE 20—NET BENEFITS AND COST EFFECTIVENESS
Annualized costs:
7 Percent
3 Percent
Calculating Incident Energy and Arc-Hazard Assessment (ArcHazard Assessment).
Provision of Arc-Flash Protective Equipment ..................................
Fall Protection ..................................................................................
Host-Contractor Communications ....................................................
Expanded Job Briefings ...................................................................
Additional Training ...........................................................................
Other Costs for Employees not Already Covered by § 1910.269 ...
MAD Costs .......................................................................................
$2.2 million ....................................
$1.8 million.
17.3 million ....................................
0.6 million ......................................
17.8 million ....................................
6.7 million ......................................
3.0 million ......................................
0.2 million ......................................
1.8 million ......................................
15.7 million.
0.4 million.
17.8 million.
6.7 million.
2.7 million.
0.2 million.
1.8 million.
Total Annual Costs ...................................................................
49.5 million ....................................
47.1 million.
118.5 ..............................................
19.75 ..............................................
179.2 million ..................................
118.5.
19.75.
179.2 million.
Unquantified ...................................
118.5 injuries and 19.75 fatalities
prevented.
Unquantified.
118.5 injuries and 19.75 fatalities
prevented.
129.7 million ..................................
Compliance with the final rule will
result in the prevention of one
fatality and 6 injuries per $2.5
million in costs, or, alternatively,
$3.62 of benefits per dollar of
costs.
132.0 million.
Annual Benefits:
Number of Injuries Prevented ..........................................................
Number of Fatalities Prevented .......................................................
Monetized Benefits (Assuming $62,000 per Injury and $8.7 Million
per Fatality Prevented.
OSHA Standards that Are Updated and Consistent .......................
Total Annual Benefits ................................................................
Net Benefits (Benefits minus Costs): ........................................
Note: Totals may not equal the sum of the components due to rounding.
Sources: Provided in text.
TABLE 21—OVERVIEW OF ANNUAL BENEFITS
Injuries
Total Addressed by the Final Rule .......................................................................................................................
Preventable through Full Compliance with Existing Standards (52.9 percent) ....................................................
Additional Preventable with Full Compliance with Final Rule (26.1 percent) .......................................................
Monetized Benefits (Assuming $62,000 per Injury and $8.7 million per Fatality Prevented) ..............................
Fatalities
444 ..................
235 ..................
118.5 ...............
$7.3 million .....
74.
39.
19.75.
$171.8 million.
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Total Monetized Benefits ...............................................................................................................................
$179.2 million.
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) Additional benefits associated with this rulemaking involve providing OSHA standards that are updated, clear, and consistent.
Source: CONSAD [5].
498 OSHA concludes that it conservatively
underestimated benefits using its willingness-to-pay
valuation of $62,000 per injury. First, a study of
burn injuries (Ex. 0424) indicated that, between
1991 and 1993, the average medical cost for burns
was $39,533. Adjusting for inflation (to 2009
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dollars) using the Medical Services Consumer Price
Index raises this cost to $76,694. Second, OSHA
calculated an alternative willingness-to-pay
valuation using a sensitivity analysis that assumed
that 25 percent of burn injuries were sufficiently
severe as to equal 58.3 percent of a statistical value
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of a life for a severe nonfatal medical event [22]. If
OSHA used this alternative formulation, the total
benefits of the rule would increase from $179
million to $328 million.
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TABLE 22—COSTS AND BENEFITS OVER TIME
[Millions of 2009$]
Year 1
Total Costs* ..................................
Monetized Benefits† .....................
$107.9
179.2
Year 2
$20.3
179.2
Year 3
Year 4
$22.6
179.2
Year 5
$20.3
179.2
$75.5
179.2
Year 6
$22.6
179.2
Year 7
$22.6
179.2
Year 8
$20.3
179.2
Year 9
$75.5
179.2
Year 10
$20.3
179.2
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* Costs after the first year will vary as a result of the estimated cycle of protective equipment replacement: 2 years for faceshields and balaclavas, 4 years for flame resistant apparel, and 5 years for body harnesses and positioning straps.
† Assuming $62,000 per injury and $8.7 million per fatality prevented.
Additional benefits associated with
this rule involve providing updated,
clear, and consistent safety standards
regarding electric power generation,
transmission, and distribution work to
relevant employers, employees, and
interested members of the public. The
existing OSHA standards for the
construction of electric power
transmission and distribution systems
(Subpart V) are over 30 years old and
inconsistent with the more recently
promulgated standard addressing repair
and maintenance work in § 1910.269.
OSHA believes that the updated
standards are easier to understand and
to apply than the existing standards and
will improve employee safety by
facilitating compliance.
As explained earlier, inconsistencies
between Subpart V and § 1910.269 can
create numerous difficulties for
employers and employees. The benefits
associated with providing updated,
clear, and consistent safety standards
are likely substantial, but OSHA did not
monetize or quantify them.
The Small Business Advocacy Review
Panel (which OSHA convened for this
rulemaking in accordance with the
provisions of the Small Business
Regulatory Enforcement Fairness Act of
1996 (Pub. L. 104–121), as codified at 5
U.S.C. 601 et seq.) (Ex. 0019 [29]) and
others (see, for example, Ex. 0227)
expressed concern about the balance of
risk and costs in employing protective
equipment to prevent arc-related burns.
In response to this concern, the
Agency performed an analysis of burn
injuries in the electric power and
distribution industry to specifically
estimate the effect of the final rule on
preventing burns from electric arcs or
on reducing the severity of any arcrelated injuries sustained by workers.
To assess the effectiveness of the final
rule in preventing fatalities associated
with burns from exposure to electric
arc-related accidents, OSHA reviewed
IMIS accident reports already in the
record for the period January 1991
through December 1998 (Ex. 0004).499
499 As previously indicated, the Agency reviewed
more recent BLS CFOI data to verify the continued
relevance of the IMIS data on which OSHA relied
in the proposed and final rules.
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OSHA identified 99 accidents that
involved burns from arcs from energized
equipment faults or failures, resulting in
21 fatalities and 94 hospitalized injuries
[8]. Based on this data, OSHA estimates
that an average of at least 8 burn
accidents occur each year involving
employees doing work covered by this
final rule, leading to 12 nonfatal injuries
and 2 fatalities per year (id.). Of the
reports indicating the extent of the burn
injury, 75 percent reported third-degree
burns (id.). Proper protective equipment
and clothing would reduce the number
of fatalities and the severity of these
injuries.
Based on the description of the
accidents contained in the IMIS reports,
OSHA determined that the IMIS reports
indicate that compliance with the final
rule would prevent 11 of the 21
fatalities either by averting the injury
altogether (2 cases) or by reducing the
severity of nonfatal injuries (9 cases).
The IMIS accident reports, therefore,
indicate that the final rule will prevent
1.14 burn-related fatalities a year.500
A comparison of the total number of
IMIS fatal accidents covered by the final
rule and the number of comparable
fatalities reported in the BLS CFOI data
suggests that IMIS undercounts fatality
numbers related to electric power
generation by about 41 percent [5, 8].
Increasing the number of preventable
fatalities by this factor (1.00/(1.00–0.41)
= 1.69) results in an estimate of 1.92
burn fatalities per year averted under
the final rule (1.14 IMIS burn fatalities
× 1.69) [8]. This estimate is somewhat
higher than the estimate of 1.57 burn
fatalities estimated for the proposal.501
500 OSHA made an error in calculating the
number of prevented fatalities per year. The actual
number of fatalities prevented each year is 1.38, or
the number of prevented fatalities (11) divided by
the number of years covered by the data (8). A
similar error affects the estimated number of
injuries prevented annually described later in this
section of the FEA. Because the annual estimate of
1.14 prevented fatalities, and the corresponding
estimate of prevented burn injuries, are
conservative, OSHA elected to base its benefits, in
part, on those values rather than the actual values.
501 Based on the increase in the estimated number
of burn fatalities prevented, the Agency determined
that, on an average annual basis, the final rule will
prevent an additional 0.35 fatal cases beyond the
fatal cases OSHA estimated in the proposal. The
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OSHA determined that the final rule
would prevent 36.2 percent of nonfatal
burn injuries such as the nonfatal burn
injuries identified in the IMIS data,
compared to 17.0 percent prevented
under the proposed rule. OSHA’s
review of the IMIS data also found that
75 percent of burn accidents resulted in
third-degree burns to one or more of the
victims [8]. The Agency believes that
the societal costs, including substantial
treatment costs and significantly
reduced quality of life, for severe burns
is closer to the value of a prevented
fatality than to the value generally
assigned to prevented injuries (Tr. 185–
186).
Requiring the use of body harnesses
instead of body belts as fall arrest
equipment for employees working from
aerial lifts, in conjunction with other
provisions of the final rule, such as the
information-transfer, job-briefing, and
training provisions, would likely reduce
fatalities and injuries among affected
workers. There are several problems
with body belts. First, they are more
likely than harnesses to result in serious
injury during a fall because body belts
place greater stress on the workers’
body. Second, body belts virtually
eliminate the possibility of self rescue
after the fall, and increase the
probability of serious internal injuries as
the worker hangs suspended after the
arrested fall. Studies performed in
Europe and by the U.S. Air Force
indicate high risks associated with the
body belt as used both in fall-arrest and
suspension modes. Third, it is difficult
for supervisors to determine visually if
workers are using body belts as fall
arrest equipment. By contrast,
CONSAD analysis previously estimated 19.4 cases
prevented annually [5]. Hence, the Agency’s
estimate for the final rule is 19.75 fatalities
prevented annually. By extension, the Agency
estimates that the final rule will prevent 118.5
injuries annually, or 2.5 more injuries annually
than OSHA estimated in the proposal. OSHA notes,
however, that its revised estimate for the final rule
does not account for other types of fatalities and
injuries (that is, electric shock or falls) prevented by
the new requirements of the final rule not contained
in the proposal (that is, new minimum approachdistance and fall protection requirements). For this
reason (as well as for other reasons contained in
this FEA), OSHA’s estimate is likely to be
conservative.
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supervisors can easily see from a
distance whether a worker is wearing a
harness. Finally, there is a greater risk
that a worker could slip out of a body
belt than a harness. As a result of these
considerations, many employers already
switched to requiring harnesses rather
than body belts. Studies documenting
the inappropriateness of, and the safety
risks associated with the use of, body
belts as part of a fall arrest system
include Document IDs OSHA–S206–
2006–0699–0039, OSHA–S206–2006–
0699–0171, OSHA–S206–2006–0699–
0173, OSHA–S206–2006–0699–0174,
and OSHA–S206–2006–0699–0177 in
Docket OSHA–S206–2006–0699 502 and
Document IDs OSHA–S700A–2006–
0723–0044, OSHA–S700A–2006–0723–
0065, OSHA–S700A–2006–0723–0066,
OSHA–S700A–2006–0723–0067, and
OSHA–S700A–2006–0723–0068 in
Docket OSHA–S700A–2006–0723.503
An average of about 15 fatalities
annually involve falls from aerial lifts;
in these cases, the employees typically
were not wearing a belt or a harness.
Since most employees wear a belt or a
harness (according to the CONSAD
report, the current compliance rate is
over 80 percent), there are likely to be
at least 60 falls annually in which an
employee uses a belt or harness to arrest
a potentially fatal fall.504 Therefore,
employees who rely only on a belt to
arrest a potentially fatal fall are still at
significant risk of serious injury or
death. The use of a body belt as part of
a fall arrest system is generally
inappropriate as OSHA already
established with an extensive record on
the subject in the final rule for fall arrest
equipment in construction. (For a
complete discussion of this issue, see
the Summary and Explanation section
of the preamble to the final OSHA rule
on fall arrest equipment in construction
(59 FR 40672, Aug. 9, 1994).)
Appendix to Section VI.E, Benefits, Net
Benefits, and Cost Effectiveness—
Break-Even Sensitivity Analysis,
Including Provision-by-Provision
Analysis
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1. Introduction
This supplemental analysis provides
additional insight into the effect of possible
502 These documents are legacy exhibits 2–36, 3–
7, 3–9, 3–10, and 3–13 in OSHA Docket S–206 (Fall
Protection).
503 These documents are legacy exhibits 9–33, 11–
3, 11–4, 11–5, and 11–6 in OSHA Docket S–700A
(Powered Platforms).
504 OSHA calculated the annual number of
nonfatal falls as follows: X (total number of falls)
multiplied by 1/5 (that is, a 20-percent
noncompliance rate) = 15 fatal falls; solving for X
(that is, 5 × 15), the total number of falls is 75, of
which 60 (80 percent) are nonfatal and 15 (20
percent) are fatal.
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uncertainties on the benefits and costs of the
final rule and contains a break-even
sensitivity analysis of the possible benefits
and costs of the final rule on a provision-byprovision basis. As noted earlier in this
section of the preamble, the OSH Act does
not require that OSHA standards meet an
overall benefit-cost test or that individual
provisions have incremental benefits that
exceed costs. Thus, OSHA is providing this
supplemental analysis purely for the purpose
of aiding public understanding of the benefits
and costs of the final rule, and this analysis
is not necessary, or used, to meet the
requirements of the OSH Act with respect to
the final rule.
Section V, Summary and Explanation of
the Final Rule, earlier in this preamble,
provides a justification for each provision of
the final rule. However, OSHA provides this
supplemental analysis to assess provisions
with substantial costs, including two types of
training; information transfer; job briefing;
aerial-lift fall protection; climbing fall
protection; minimum approach distance and
working position; and arc-flash protection.505
Accordingly, we will not be analyzing
provisions in the final rule contained in
existing § 1910.269.
Because the final rule contains jointly
interacting and overlapping provisions, there
are two logistical issues with performing a
provision-by-provision sensitivity analysis of
whether benefits exceed costs in this case: (1)
The available data do not permit OSHA to
determine the numbers of accidents that
every combination of provisions could
prevent; and (2) a simple marginal analysis
will not fully address the question of whether
benefits exceed costs for the rule as a whole.
It might, for example, take two or more
provisions to prevent a class of accident: A
requirement to do x if y would need, not only
a requirement to do x if y, but also a
requirement to train workers to do x, as well
as a requirement to inform workers of when
y is the case. In such circumstances, while
each provision alone might pass a marginal
benefit-cost test, all of the provisions together
might not pass a benefit-cost test because the
provisions would prevent the same
accidents. The three provisions, each costing
$5 million (for a total cost of $15 million),
might prevent only $12 million worth of
accidents because the three provisions would
prevent the exact same accidents. Thus, even
if a provision-by-provision sensitivity
analysis were possible for this rule, that
analysis would still not justify the overall
combination of provisions. Moreover, for the
purpose of determining whether benefits of a
rule exceed the costs, one cannot simply test
each provision individually, but must find
ways to examine situations involving likely
joint effects of the provisions of the rule.
This two-part supplemental analysis
addresses both of these problems and takes
the form of a break-even sensitivity analysis
that compares the potential benefits of a
given individual provision against the costs
of both that provision and, separately, all
505 The chief costs that we are not analyzing are
training and other costs for employers not covered
by existing § 1910.269. OSHA covered the
justification for those costs in a previous
rulemaking.
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20571
provisions that, when combined, achieve
those particular benefits. Thus, a break-even
sensitivity analysis in this case represents an
estimate of the percentage of potentially
preventable accidents that an individual
provision, or a combination of provisions,
must prevent for the benefits to equal the
costs. Any percentage greater than this
percentage would result in benefits
exceeding costs.
OSHA began this analysis by conducting a
new analysis of the existing accident record,
rather than trying to build off of the existing
analysis. This supplemental analysis
reviewed each accident and indicated each
provision that could have had an effect in
preventing the accident. Unlike the analysis
performed by CONSAD for the proposal, the
new approach simply determined that a
provision might have prevented an accident,
but did not attempt to assign an accident-byaccident probability of prevention. OSHA
took this new approach for two reasons: (1)
The new approach enabled OSHA to conduct
a more reproducible analysis of the accidents
than did the analysis CONSAD conducted for
the proposal because there were no expert
judgments on probability of prevention; and
(2) the new approach enabled OSHA to
calculate the percentage of accidents that a
given provision or combination of provisions
needs to prevent to assure that the provision
or combination of provisions passes the
aforementioned test for cost-effectiveness,
and then discuss the reasonableness of that
percentage.
OSHA used the results of the new analysis
of the accident record in three ways. First,
OSHA determined the frequency with which
each single provision would have to prevent
potentially preventable accidents for benefits
to exceed costs for that provision. Second, to
further address the issue of joint prevention
effects, OSHA conducted an analysis that:
Noted the combinations of provisions that
were necessary to prevent different kinds of
accidents; allocated the costs of each
provision according to the percentage of each
type of accident that provision likely would
prevent; and analyzed the break-even
conditions needed for the combined costs of
the relevant provisions to be less than, or
equal to, the benefits of the accidents those
provisions likely would prevent. Finally,
OSHA used the two sensitivity analyses it
conducted (that is, the analysis showing the
break-even point for each single provision
and the alternative analysis showing the
break-even point for combined provisions) to
further bolster the conclusion OSHA drew, in
its main analysis, that the benefits of the final
rule as a whole exceed the costs of the final
rule as a whole.
2. Accident Analysis
The first step in each of these analyses was
to examine accident records to determine
how many fatalities and nonfatal injuries the
relevant provisions of the final rule could
potentially prevent. In its accident analysis
for the proposed rule, CONSAD examined
relevant accident data from OSHA’s
Integrated Management Information System
(IMIS) for the period of January 1, 1994, to
March 31, 2000 (Ex. 0031). OSHA reviewed
accidents in CONSAD’s analysis that
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occurred on or after January 1, 1995—a total
of 268 accidents.506 For each accident, OSHA
identified the provisions with costs in the
final rule that could help prevent the
accident. Table 23 lists the general criteria
OSHA used to evaluate each accident, and
the discussion that follows explains in
greater detail how the Agency applied these
criteria and how complying with the
respective provisions in the final rule would
contribute to the prevention of accidents in
each category. The full details of this
accident analysis are in a printout [1] and a
spreadsheet [2] showing the analysis of each
accident, including both the original accident
description and any comments on why
OSHA classified the accident the way it
did.507
Note that the individual accident abstracts
do not typically indicate whether: A host
employer provided a contract employer with
available information about the installation
involved in the accident; the employer
provided the employee in charge with such
information; or employees received training
on the work practices required by the final
rule and involved in the accident. Thus,
OSHA can only state that the accidents were
of a kind that information-transfer, job-
briefing, or training would prevent, but not
whether there actually was adequate
information transfer, job briefings, or
training. OSHA considers the informationtransfer, job-briefing, and training
requirements to be prerequisites for
compliance with the work practices in the
final rule. Without sufficient information
about the characteristics and conditions of
the work and the training on work-practices
that the final rule requires, employees are not
likely to be capable of safely completing the
work or following those work practices. For
example, if employees do not know the
voltage of exposed live parts, they will not
be able to determine the appropriate
minimum approach distance or select a safe
work position with respect to those live
parts. As noted under the summary and
explanation for final §§ 1926.950(c) and
1926.952(a)(1), host employers do not always
provide adequate information to contract
employers (see, for example, Tr. 877–878,
1240, 1333), and employers do not always
provide adequate information to employees
in charge (see, for example, Ex. 0002 508). In
addition, as explained in the summary and
explanation for final § 1926.950(b),
rulemaking participants broadly recognized
the importance of training to ensure that
employees use the safety-related work
practices required by the final rule (see, for
example, Ex. 0219; Tr. 876). OSHA, therefore,
considers the information-transfer, jobbriefing, and training requirements to be
necessary complements to the work-practice
requirements in the final rule, including the
fall-protection, approach-distance, and arcflash-protection provisions. Consequently,
the Agency attributed some accidents, in
part, to the employer’s failure to provide
contract employers with the needed
information to comply with the final rule or
employees with the needed information or
training to comply with the work practices
the final rule requires, even if the accident
abstracts did not clearly indicate that
contract employers or employees lacked such
information or training.509 However, in cases
in which the accident description indicated
that appropriate information transfers
(between host employers and contract
employers or from the employer to the
employee in charge) or training took place,
OSHA did not deem the accident potentially
preventable by the information-transfer, jobbriefing, or training provisions.
TABLE 23—GENERAL CRITERIA FOR DETERMINING WHETHER COST-RELATED PROVISIONS MIGHT HAVE PREVENTED
ACCIDENTS
Categories of requirements
Information-transfer
1926.950(c)).
requirements
(final
Job-briefing
requirements
(final
1926.952(a)(1)).
Fall
protection
for
employees
§ 1910.269(g)(2)(iv)(C)(1)).
Criteria
§§ 1910.269(a)(3)
§§ 1910.269(c)(1)(i)
in
aerial
lifts
and
and
(final
Fall protection for employees on poles, towers, or similar structures
(final §§ 1910.269(g)(2)(iv)(C)(3) and 1926.954(b)(3)(iii)(C)).
Minimum approach distances and working position (final
§ 1910.269(l)(3), (l)(4)(ii), and (l)(5)(ii), and final § 1926.960(c)(1),
(c)(2)(ii), and (d)(2)).
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Arc-flash protection (final §§ 1910.269(l)(8) and 1926.960(g)) ................
506 OSHA began its analysis with the 1995
accidents because some major provisions of the
1994 § 1910.269 final rule, including the training
requirements, did not go into effect until 1995. The
268 accidents included all accidents of a type that
the proposed rule was trying to prevent. However,
as shown in this analysis, OSHA ultimately
determined that not all of those accidents were
potentially preventable by provisions in the final
rule.
507 For each accident, the printout displays:
Information about the accident, including the
accident abstract and information on the injuries
resulting from the accident; inspection information,
including the industry classification for the
employer and citations issued to the employer; and
the results of the analysis, including comments. In
some cases, the printout truncated the accident
abstract, citation data, or injury lines because of
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The accident occurred to an employee working for an employer classified under a construction SIC (primarily, 1623 and 1731), or the abstract otherwise indicated that the employer was performing work
under contract to a utility, and information required by the final rule
was necessary for compliance with provisions related to the accident.
Information required by the final rule was necessary for compliance
with provisions related to the accident.
The accident involved a fall from an aerial lift by an employee working
for a line-clearance tree-trimming firm (SIC 0783) or for an employer
that was not a utility or a contractor.
The accident involved a fall by an employee climbing or changing location on a pole, tower, or similar structure.
The accident involved an employee who approached too close to an
energized part, including employees who were not using electrical
protective equipment for voltages of 301 V to 72.5 kV. Note that this
category does not include accidents involving contact through mechanical equipment.
The accident involved an employee burned by an electric arc, injured
by flying debris from an electric arc, or burned by clothing ignited by
an electric arc (including electric arcs from direct contact) or by burning material ignited by an electric arc.
limitations on the length of the related field.
However, the complete record is available on
OSHA’s Web site through the hyperlink for the
inspection record.
The spreadsheet contains the following
information about each accident: The accident form
number; a hyperlink to the accident on OSHA’s
Web page; the date of the accident; a one-line
description of the accident; the applicable
categories of regulatory provisions (a value of 1
indicates that the category is applicable to the
accident); and the comments from the analysis of
the accident. On a separate worksheet, the
spreadsheet calculates the percentage of the total
number of accidents that are potentially preventable
by each category of provisions.
508 See, for example, the three accidents at https://
www.osha.gov/pls/imis/accidentsearch.accident_
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detail?id=14418941&id=200960060&id=642975, in
which employers did not provide sufficient
information to employees about the extent of a
deenergized area, the location of circuits, and the
location of disconnects, respectively.
509 OSHA performs its accident investigations as
part of the Agency’s inspection activities and
focuses those investigations on determinations of
compliance with existing standards. Because
existing § 1910.269 and Subpart V do not require
the exchange of information between host and
contract employers, or between employers and
employees in charge, required by this new final
rule, OSHA compliance staff generally do not
determine whether such an information exchange
takes place or, if they do make such a
determination, they do not include the results of the
determination in the accident abstracts.
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20573
TABLE 23—GENERAL CRITERIA FOR DETERMINING WHETHER COST-RELATED PROVISIONS MIGHT HAVE PREVENTED
ACCIDENTS—Continued
Categories of requirements
Criteria
Training (final §§ 1910.269(a)(2)(i) and 1926.950(b)(1)) ..........................
Any accident included under any category other than information transfer and job briefing, and any other accident involving work practices
that would change as a result of revisions to existing § 1910.269
made in the final rule. (Note that employees must be trained in the
work practice changes included in the final rule to achieve the benefits from the changes in those work practices.)
Note: This table summarizes the general criteria for a category of requirements, but does not include all refinements on these criteria. The full
text provides additional qualifying criteria not included in the table.
Information-Transfer Requirements
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The information-transfer requirements in
final §§ 1910.269(a)(3) and 1926.950(c)
require host employers (generally electric
utilities) to exchange specified information
with contract employers (generally
construction firms) so that each employer can
comply with the final rule to protect its
employees. OSHA identified accidents in
which an employer that appeared to be a
contract employer (that is, employers in
construction SICs, except as otherwise noted
in the comments to individual accidents)
needed specific information to comply with
the final rule. The comments note the type
of information, such as voltage or incident
energy, that the contract employer would
need to comply with requirements in the
final rule.
For example, in many instances, a
contractor employee approached too closely
to an energized part.510 In these cases, the
contract employer needed, but might not
have had, information on the voltage of
energized parts involved in the accident.
With that information, employees would be
more likely to use the appropriate minimum
approach distance and less likely to
experience the accident. However, OSHA did
not include in this category accidents in
which there was an explicit notation or clear
implication in the abstract that the employer
knew the voltage.
In other instances, a contractor employee
was exposed to an electric arc.511 In these
cases, the contract employer needed, and
might not have had,512 information on
incident heat energy to provide employees
with appropriate protection against electric
arcs and to prevent or reduce the severity of
injuries resulting from the accident. OSHA
did not include in this category accidents in
which employees received burns from
hydraulic fluid ignited by electric arcs
because the required information has no
bearing on these accidents.
510 See, for example, the five accidents at: https://
www.osha.gov/pls/imis/establishment.inspection_
detail?id=121317119&id=106549090&id=
108964321&id=126680362&id=301305058.
511 See, for example, the five accidents at: https://
www.osha.gov/pls/imis/establishment.inspection_
detail?id=122248933&id=123255036&id=
119572378&id=125310748&id=113324040.
512 Because existing § 1910.269 and Subpart V do
not require employers to protect employees from
arc-flash hazards, OSHA assumes that contract
employers generally do not already have
information on incident heat energy.
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Job-Briefing Requirements
The job-briefing requirements in final
§§ 1910.269(c)(1)(i) and 1926.952(a)(1)
specify that employers provide employees in
charge with certain information. OSHA
identified accidents in which employees
needed the required information to adhere to
the work practices required by the final
rule.513 For example, in many instances, an
employee approached too closely to an
energized part.514 In such cases, employees
needed, but might not have had, information
on the voltage on energized parts so that they
could maintain the appropriate minimum
approach distances from those energized
parts and, based on that information, select
appropriate electrical protective equipment
rated for the voltage. However, OSHA did not
include in this category accidents in which
there was explicit notation or clear
implication in the abstract that the
employees knew the voltage.
In other instances, employees needed, and
might not have had, information on incident
heat energy so that they could wear
appropriate protection against electric arcs to
prevent or reduce the severity of injuries
resulting from the accident.515 However,
OSHA did not include in this category
accidents involving employees burned by
direct contact with energized parts unless the
employees’ clothing ignited.516
In a few instances, employees needed other
required information, such as information on
the condition of poles, to select appropriate
513 Such cases include all cases captured by the
information-transfer category. These cases also
include similar cases involving employees of host
employers.
514 See, for example, the five accidents involving
employees of a host employer at: https://
www.osha.gov/pls/imis/establishment.inspection_
detail?id=125850560&id=1070952
34&id=126603075&id=126480821&id=114145840.
515 See, for example, the five accidents involving
employees of a host employer at: https://
www.osha.gov/pls/imis/establishment.inspection_
detail?id=119617454&id=125958280&id=1121
30158&id=106447691&id=119541977.
516 The arc-flash protection requirements in the
final rule protect employees against burns resulting
from incident heat energy from an electric arc or
resulting from clothing or other material ignited by
the incident heat energy from the electric arc. When
the employee’s clothing ignited in a direct-contact
incident, OSHA assumed that the ignition resulted
from the electric arc that occurred during contact.
Otherwise, OSHA assumed that the burns resulted
from current passing through the employee’s body.
The arc-flash protection requirements will not
prevent the latter type of burn.
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work practices, such as installing bracing to
those poles to prevent them from failing or
falling over.517 The Agency did not include
in this category one instance in which an onsite supervisor was aware of the conditions
causing a pole to collapse.
OSHA recognizes that, in some of the
accidents counted in this category, the
relevant information might not have been
available to the employer at the time of the
accident; and, therefore, the employer could
not provide that information to the employee
in charge. However, if the information was
available, the employer, under the final rule,
would have to provide it to the employee in
charge, making it more likely that employees
would select compliant work practices and,
consequently, lessen the likelihood of the
accident.
Fall Protection for Employees in Aerial Lifts
The requirement for fall protection for
employees in aerial lifts in final
§ 1910.269(g)(2)(iv)(C)(1) ensures that
employees working from aerial lifts use body
harnesses to protect against injuries resulting
from falls. OSHA identified accidents
involving employees falling from aerial
lifts.518 The Agency did not include
accidents involving aerial lifts overturning or
aerial-lift failure unless the accident abstract
indicated that such an event ejected the
employee from the aerial lift platform and
that the employee might have suffered less
severe injuries in the fall had the employee
been wearing a body harness. The comments
included in the analysis of these accidents
explain OSHA’s reasoning in such cases.
Note that, unless the abstract indicated that
body harnesses were the employer’s required
form of fall protection, the Agency included
in this category accidents involving
employees not wearing any fall protection
because the final rule makes it more likely
that employees will use fall protection.519
517 See, for example, the two accidents at:
https://www.osha.gov/pls/imis/establishment.
inspection_detail?id=125773978&id=302868344.
518 See the three accidents at: https://
www.osha.gov/pls/imis/establishment.inspection_
detail?id=127350080&id=301827531&id=30199
4091.
519 See the summary and explanation of final
§ 1926.954(b)(1)(i), which explains that
requirements associated with using body harnesses
are easier for employers to enforce than
requirements associated with using body belts.
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Fall Protection for Employees on Poles,
Towers, or Similar Structures
The final rule, at §§ 1910.269(g)(2)(iv)(C)(3)
and 1926.954(b)(3)(iii)(C), requires qualified
employees climbing and changing location
on poles, towers, or similar structures to use
fall protection. OSHA identified accidents
involving employees falling while climbing
or changing location on poles, towers, and
similar structures.520 The Agency did not
include in this category accidents involving
employees falling while at the work location
(as opposed to during climbing or while
changing location) because the existing
standards require the use of fall protection in
such circumstances. Nor did the Agency
include accidents involving employees
falling from ladders or structures that do not
support overhead power lines because the
relevant fall protection requirements in the
final rule do not apply to ladders or
structures that do not support overhead
power lines. Finally, OSHA did not include
in this category accidents involving falls
resulting from the failure of a pole, tower, or
structure.
OSHA recognizes that the final rule does
not require an employee to use fall protection
while the employee is climbing or changing
location on poles, towers, or similar
structures when the employer can
demonstrate that climbing or changing
location with fall protection is infeasible or
creates a greater hazard than climbing or
changing location without fall protection.
Although OSHA was unable to determine
whether any of the accidents involved
situations in which this exception would
apply, the Agency anticipates that the
exceptions would apply only in unusual, and
relatively rare, instances. Consequently, the
Agency did not exclude any of the accidents
on this basis and determined that the final
rule could prevent nearly all accidents of this
type.
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Minimum Approach Distances and Working
Position
The approach-distance requirements in
final § 1910.269(l)(3), (l)(4)(ii), and (l)(5)(ii),
and final § 1926.960(c)(1), (c)(2)(ii), and
(d)(2), require that employees maintain the
employer’s established minimum approach
distances and ensure that employees within
reach of those minimum approach distances
are using electrical protective equipment or
are otherwise protected against electric
shock.521 OSHA identified accidents in
which the final rule would make it more
likely that employees would use electrical
protective equipment or in which
substantially larger minimum approach
distances would make it less likely that an
unprotected employee would come too close
to an energized part. Although other
520 See, for example, the five accidents at:
https://www.osha.gov/pls/imis/
establishment.inspection_detail?id=123
997892&id=120080296&id=125864686&id=12660
3075&id=126053644.
521 The benefits of these provisions relate to the
final rule’s costs, either directly (see discussion of
costs of minimum approach distance provisions in
the FEA) or indirectly (because employees will
need training in the revised work practices
contained in the provisions).
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provisions in the standard require that
employers ensure that employees maintain
the employers’ established minimum
approach distances in specific circumstances,
for example, during the operation of
mechanical equipment, this analysis does not
account for benefits resulting from increases
in minimum approach distances in those
other circumstances.522
The final rule generally prohibits
employees who are not using some form of
electrical protective equipment or live-line
tools from being within reach of the
minimum approach distance of exposed parts
energized at more than 600 volts, but not
more than 72.5 kilovolts (final
§ 1910.269(l)(4)(ii) and (l)(5)(ii), and final
§ 1926.960(c)(2)(ii) and (d)(2)). Existing
§ 1910.269 contains no such provisions;
therefore, the final rule provides increased
protection in these circumstances and makes
accidents less likely. In addition, the final
rule adopts minimum approach distances
that are substantially greater than the
corresponding minimum approach distances
in existing § 1910.269 for voltages between
301 and 1,000 volts and over 72.5
kilovolts.523 If employers follow the final rule
and ensure that employees use substantially
greater minimum approach distances at these
voltages, then it is less likely that an
unprotected employee will approach too
close to an exposed energized part.
OSHA identified accidents in which
employees who were not using electrical
protective equipment or live-line tools
contacted, or approached too close to,
exposed circuit parts energized at 301 volts
or more.524 Although the accident abstracts
522 These additional approach-distance
requirements are in final §§ 1910.269(p)(4) and
1926.959(d) (for the operation of mechanical
equipment), final §§ 1910.269(q)(3)(vi), (q)(3)(xiv),
(q)(3)(xv), and (q)(3)(xvi) and 1926.964(c)(5), (c)(13),
(c)(14), and (c)(15) (for live-line barehand work),
and final § 1910.269(r)(1)(iii), (r)(1)(iv), and (r)(1)(v)
(for line-clearance tree-trimming work).
523 Under existing § 1910.269, the minimum
approach distance for voltages of 50 to 1,000 volts
is the statement, ‘‘avoid contact.’’ The final rule
requires the employer to establish a minimum
approach distance of not less than 0.33 meters (1.09
feet) for voltages of 301 to 750 volts and not less
than 0.63 meters (2.07 feet) for voltages of 751 to
5,000 volts.
The default minimum approach distances in
Table R–7 and Table V–6 in the final rule provide
substantially larger minimum approach distances
than the minimum approach distances in Table R–
6 in existing § 1910.269 for voltages above 72.5
kilovolts. Under the final rule, employers may
establish their own minimum approach distances,
which may be the same as the minimum approach
distances in existing Table R–6, in lieu of using the
default distances; but, for the purposes of this
analysis, OSHA assumed that employers would use
the default minimum approach distances. Even if
employers establish smaller minimum approach
distances than the default distances, the final rule
requires that such distances ensure that the
probability of sparkover at the electrical component
of the minimum approach distance is no greater
than 1 in 1,000, which makes the probability of an
accident less likely than under the existing
standard.
524 See, for example, the five accidents at:
https://www.osha.gov/pls/imis/establishment.
inspection_detail?id=122193329&id=109573204&
id=122194707&id=109298216&id=125652016.
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typically state that the employee ‘‘contacted’’
an energized part, at the voltages commonly
encountered in transmission and distribution
work, the air between the worker and the
energized part will break down dielectrically
before the employee can contact the part.
Whether the employee pulls away or
subsequently touches the energized part will
not affect the outcome—that is, electric
shock, and potentially electrocution, and
burns from current passing through the skin
and from exposure to the electric arc carrying
current to the energized part. Consequently,
OSHA concludes that all ‘‘contact’’ accidents
involve a sparkover across an air gap and not
actual contact with the energized part.525
Furthermore, for several reasons,
increasing the minimum approach distance
will decrease the likelihood that an employee
will approach closely enough for sparkover.
First, the increases in minimum approach
distance, though slight in most cases, reduce
the probability of sparkover to 3s
(approximately 1 in 1,000) from sometimes
substantially higher probabilities. (For
example, the probability of sparkover at the
electrical component of the existing phase-tophase minimum approach distance for an
800-kilovolt system with a 2.5-per unit
maximum transient overvoltage is
approximately 6 in 10.) Second, the
increased distance will provide the employee
with additional distance, and thus time, to
detect and withdraw from an approach that
is too close to energized parts. (See the
summary and explanation of final
§ 1926.960(c)(1) under the heading ‘‘The
ergonomic component of MAD’’ in Section V,
Summary and Explanation of the Final Rule,
earlier in this preamble, for further
information.) Third, the increased distance
provides a greater margin of error for the
employee in the absence of a known
maximum transient overvoltage.
The Agency did not, however, include
certain types of accidents under this
category. First, the Agency did not include
accidents involving mechanical equipment,
loose conductors, or guys 526 that contacted
overhead power lines energized at less than
72.6 kilovolts. The revised requirements in
the final rule do not increase the likelihood
of preventing such accidents because the
minimum approach distances at those
voltages are substantially the same as the
distances in existing § 1910.269, and the
revised work-positioning requirements in the
final rule generally do not address hazards
associated with these accidents.
Second, OSHA did not include accidents
in which the abstract indicated that an
employee contacted an energized part that
the employee incorrectly believed to be
deenergized, except when information on the
location of circuits and their voltages would
525 As detailed in the summary and explanation
of final § 1926.960(c), in Section V, Summary and
Explanation of the Final Rule, earlier in this
preamble, the sparkover distance at the worksite
depends on several factors, including, in particular,
the nominal voltage on the system and any transient
overvoltage that occurs while the employee is
working.
526 A guy is a tensioned cable, or wire rope, that
adds stability and support to structures carrying
overhead power lines.
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have informed the employees that lines or
equipment were energized.527 Provisions for
deenergizing and grounding lines and
equipment in the existing standard address
these hazards, and the final rule does not
revise those provisions.
Third, OSHA did not include accidents in
which the abstract indicated that the
employee was using, or likely was using,
appropriate electrical protective equipment
or live-line tools. The revised workpositioning requirements would not apply in
such cases.
Arc-Flash Protection
Final §§ 1910.269(l)(8) and 1926.960(g)
require the employer to provide, and ensure
the use of, appropriate protective clothing
and equipment to either prevent or reduce
the severity of injuries to employees exposed
to electric arcs. OSHA identified accidents in
which employees sustained burns and other
injuries from electric arcs.528
The Agency did not include accidents in
which employees directly contacted
energized parts unless: (1) The employee
survived the electric shock and (2) the
employee sustained burns or other arc-flash
injuries to parts of the body other than the
hands and feet. In the analysis, OSHA
assumes that rubber insulating gloves with
leather protectors worn in compliance with
the approach-distance requirements will
protect against burns to the hands. OSHA
also assumes that the injured employee was
wearing heavy-duty work shoes or boots that
comply with the arc-flash protection
requirements in the final rule. Based on the
analysis of the accident data, such footwear
will protect against exposure to electric arcs,
but will not protect against burns resulting
from dielectric failure of the footwear, which
can occur in cases of direct contact with
high-voltage energized parts.
In addition, OSHA did not include
accidents in which employees received burns
from hydraulic fluid ignited by an electric
arc, unless the burning hydraulic fluid
ignited the employee’s clothing. The Agency
assumes that the arc-flash provisions in the
final rule will not prevent, or substantially
reduce, injuries caused by the heat from
burning hydraulic fluid.
Training
OSHA did not substantially revise the
training requirements in existing § 1910.269.
However, employers will incur costs for
training employees. Even though employees
already are trained in the work practices
required by existing § 1910.269, additional
training costs will result because employers
must train workers in the revised work
practices required by the final rule. The
additional training requirements provide
benefits because trained employees are more
20575
likely to follow the work practices specified
by the standard than untrained employees.
The Agency identified accidents involving
incorrect work practices that the final rule
will prevent.529 Specifically, OSHA included
in this category any accident included in the
fall-protection, approach-distance, or arcflash categories described earlier. The workpractice changes required in those areas in
the final rule will result in new training,
which, in turn, will make accidents included
in the training category less likely.
3. Results of Accident Analysis
Table 24 presents the results of OSHA’s
analysis of the CONSAD accident data. The
first column in that table lists the categories
of provisions in the final rule included in
this analysis, while the second column
presents the number of accidents that the
requirements in each of these categories
likely will prevent. For example, the
information-transfer requirements in the final
rule make 77 of the accidents less likely to
occur in comparison with the existing
standards. The third column of Table 24
shows the corresponding percentage of
accidents that the requirements in each of
these categories likely will prevent. For
example, the approach-distance requirements
in the final rule make 35.8 percent of the
accidents less likely to occur in comparison
with the existing standards.
TABLE 24—PERCENTAGE OF ACCIDENTS ADDRESSED BY EACH CATEGORY OF PROVISION
Number of accidents
addressed by the
provision
Category of provision
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Information Transfer ................................................................................................................
Job Briefing ..............................................................................................................................
Training ....................................................................................................................................
Aerial Lift Fall Protection .........................................................................................................
Climbing Fall Protection ...........................................................................................................
Approach Distance ..................................................................................................................
Arc Flash ..................................................................................................................................
77
153
144
3
10
96
42
Percentage of 268
total accidents
addressed by the
provision
28.7
57.1
53.7
1.1
3.7
35.8
15.7
4. Provision-by-Provision Sensitivity
Analysis
To conduct its provision-by-provision
sensitivity analysis, OSHA first compared the
percentage of accidents in each category
(from Table 24) against the estimated total
number of fatalities involving circumstances
directly addressed by the final rule, 74
annually, and the corresponding number of
serious injuries, 444 annually. OSHA next
estimated the economic value of those
prevented fatalities and injuries.530 Finally,
OSHA estimated the percentage of provisionrelevant benefits that would be necessary to
establish that a particular provision produces
zero net benefit (that is, the estimated value
of the prevented accidents equals the
estimated cost of the related provision). Any
percentage greater than this will produce
positive net benefits. Table 25 shows the
results of this analysis.
As noted earlier in the accident analysis,
the Agency sometimes attributed an accident
to a provision even though it was unclear
from the accident abstract whether the
employer followed that provision on a
voluntary basis. Therefore, although Table 25
accounts for baseline compliance in terms of
costs, Table 25 does not account for baseline
compliance in terms of potential monetized
benefits. Table 26, on the other hand,
accounts for baseline compliance in terms of
both costs and benefits.
OSHA notes that accounting for baseline
compliance is difficult because effectiveness
and baseline compliance interact for
purposes of estimating the number of
accidents where there is no baseline
compliance. For example, if a provision is so
effective that there would be no accidents so
long as employers follow the regulation, then
all accidents attributed to that provision
would necessarily occur when employers did
not follow the provision; and OSHA,
therefore, could state with 100 percent
certainty that employers did not follow the
provision voluntarily. Conversely, if the
provision is completely ineffective, the
associated injury and fatality rate for
employers in voluntary compliance will be
527 An example of the exception is an accident in
which an employer assigns a crew to work on one
line the crew correctly believes is deenergized, but
a crew member accidentally works on a wrong line,
which is energized. Information on the correct
location of lines and which lines are energized
would help prevent such accidents.
528 See, for example, the five accidents at:
https://www.osha.gov/pls/imis/establishment.
inspection_detail?id=119617454&id=125958280&
id=112130158&id=106447691&id=119541977.
529 See, for example, the five accidents at:
https://www.osha.gov/pls/imis/establishment.
inspection_detail?id=123997892&id=119617454&
id=125958280&id=123383382&id=124822347.
530 Note that, due to data limitations discussed in
the body of the FEA, OSHA could not identify or
evaluate injuries with the same degree of accuracy
as fatalities. For that reason, throughout this
analysis, estimated injuries are in fixed proportion
to estimated fatalities. Note, also, that prevented
injuries comprise only a minor percentage of the
total benefits of the rule.
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the same as for employers not in voluntary
compliance. As a result, the expected
percentage of associated injuries and
fatalities for firms in voluntary compliance
will equal the percentage of employees in
firms in voluntary compliance (as a
percentage of all employees with associated
injuries and fatalities). Thus, if 20 percent of
employees work in firms in voluntary
compliance with a completely ineffective
provision, then 20 percent of all associated
injuries and fatalities will occur among these
employees, assuming an equal distribution of
affected work. OSHA examines intermediate
cases, which are more complex to calculate,
in a spreadsheet showing the calculation of
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breakeven rates taking account of baseline
compliance [9].
Table 26 shows estimated rates of baseline
compliance for each provision and the
resulting percentage of potential benefits
needed for benefits to equal costs, adjusted
for the compliance rate using the
methodology. The compliance rates show
that, for all provisions, with the exception of
new requirements for calculating minimum
approach distances, industry already bears
most of the costs voluntarily. As expected,
the break-even rates in Table 26 usually are
higher than the rates shown in Table 25. In
some cases, as discussed later, OSHA
believes that accidents addressed by
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individual provisions could not occur in the
event of full compliance with the final rule.
In these cases, the last column of Table 26
shows a range of potential benefits needed to
break even with costs, with the percentage in
that column, adjusted for baseline
compliance, representing the top end of the
range, and the percentage from the last
column of Table 25 representing the bottom
end of the range. OSHA believes the
percentage at the top end of the range is
premised on an incorrect assumption—that
relevant accidents can occur even with full
compliance with the final rule.
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20577
TABLE 25—SENSITIVITY ANALYSIS OF POTENTIAL BENEFITS FROM DIFFERENT PROVISIONS OF THE ELECTRIC POWER
GENERATION, TRANSMISSION, AND DISTRIBUTION STANDARD
Category of provision
Information Transfer ..........
Job Briefing .......................
Training .............................
Aerial Lift Fall Protection ...
Climbing Fall Protection ....
Approach Distances ..........
Arc Flash ...........................
Annualized
cost of compliance
Percentage of
accidents addressed by the
provision
(from Table
24) *
Fatalities prevented †
Monetized
benefits of fatalities potentially prevented ‡
Injuries potentially prevented §
Monetized
benefits of injuries potentially prevented **
Total potential
monetized
benefits
Percentage of
potential benefits needed to
break even
with costs ††
$17,820,841
6,697,557
2,950,935
113,222
451,768
1,807,505
19,446,147
28.7
57.1
53.7
1.1
3.7
35.8
15.7
21.5
42.3
39.7
0.8
2.7
26.5
11.6
$184,770,600
367,609,800
345,720,600
7,081,800
23,820,600
230,480,400
101,076,600
127.4
253.5
238.4
4.9
16.4
159.0
69.7
$7,900,536
15,718,488
14,782,536
302,808
1,018,536
9,855,024
4,321,896
$192,671,136
383,328,288
360,503,136
7,384,608
24,839,136
240,335,424
105,398,496
9.2
1.7
0.8
1.5
1.8
0.8
18.5
* Total exceeds 100 percent because more than one provision may prevent a given accident.
† Percentage of accidents addressed multiplied by 74 (the number of fatalities of the type addressed by the final rule).
‡thnsp;Valued at $8.7 million per fatality.
§ Percentage of accidents addressed multiplied by 444 (the number of injuries of the type addressed by the final rule).
** Valued at $62,000 per injury.
†† The Percentage of Potential Benefits Needed to Break Even with Costs derived by dividing the monetized benefits in column 8 by the costs in column 2.
Note: Totals may not equal the sum or product of the components due to rounding.
TABLE 26—BASELINE COMPLIANCE RATES AND PERCENTAGE OF POTENTIAL BENEFITS NEEDED TO BREAK EVEN WITH
COSTS, GIVEN BASELINE COMPLIANCE
Baseline compliance *
(percent)
Category of provision
Information Transfer ................................................................................................................
Job Briefing ..............................................................................................................................
Training ....................................................................................................................................
Aerial Lift Fall Protection ‡ .......................................................................................................
Climbing Fall Protection ‡ ........................................................................................................
Approach Distances ‡ ..............................................................................................................
Arc Flash ‡ ...............................................................................................................................
77
96
95
65
50
0
81
Percentage of potential
benefits that need to be
realized to break even
with costs, adjusted for
baseline compliance †
31.6
31.7
14.7
1.5–4.4
1.8–3.7
0.8
18.5–55.6
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* Calculated as the percentage of costs for projects already in compliance as a percentage of costs if no firms were in compliance.
† See reference [9] for method of calculation.
‡ It is possible that baseline compliance may be irrelevant because no accidents could occur (or, in the case of the arc-flash provisions, no fatalities could occur, and the final rule would significantly reduce the incidence of serious burns) in the event of 100-percent compliance, in which
case the break-even percentage is the same as in Table 25.
Before discussing the results of Table 25
and Table 26, OSHA will address the
potential preventability of the types of
accidents the final rule likely will prevent.
Generally, no set of controls can prevent all
accidents associated with a particular activity
and still allow workers to engage in the
activity at reasonable cost. For example,
controls cannot prevent fully many kinds of
accidents, such as transportation accidents or
slips and trips. However, this is not the case
for many of the hazards addressed by this
final rule. The fall, burn, and electric-shock
accidents that this standard addresses are
almost completely preventable with
appropriate, affordable precautions. The final
rule addresses the problem that, in many
cases, employers do not apply known,
effective controls, either because no rule
requires such controls or because individual
employers may lack the information to apply
required controls properly.
Because the benefits of information
transfer, job briefings, and training depend in
part on the effectiveness of other provisions,
OSHA will first consider the effectiveness of
provisions involving aerial lift and climbing
fall protection, approach distances, and arcflash protection. In evaluating the likelihood
of meeting any of the calculated break-even
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effectiveness rates, there are several key
factors to consider: The potential that a
provision could prevent an accident; the
extent to which full compliance with existing
rules could prevent the accident; and, even
if full compliance with existing rules could
prevent an accident, the extent to which the
provision makes it easier or more likely that
there will be greater compliance with
existing rules.
Aerial Lift Fall Protection
Under the final rule, employees in aerial
lifts performing covered work will not be
able to use body belts as part of fall-arrest
systems and, instead, must use body
harnesses. While perfect compliance with the
existing fall-protection provision could
prevent most fatalities and some nonfatal
injuries, as OSHA stated in Section V,
Summary and Explanation of the Final Rule,
earlier in this preamble, using body
harnesses instead of body belts will not only
reduce the number of fatalities and the
severity of some injuries, but also increase
the probability that employees use fall
protection because it is not always possible
for an employer to detect from the ground
whether an employee is wearing a body belt,
but it is relatively easy to determine whether
an employee is wearing a body harness.
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Table 25 shows that the aerial-lift fallprotection provision addresses 1.1 percent of
all accidents OSHA reviewed for this
supplemental analysis. Moreover, Table 25
shows that, if compliance with the final
rule’s aerial-lift fall-protection provision
prevents only 1.5 percent of these accidents,
then the benefits will meet or exceed the
costs. Table 26 shows that, after adjusting for
baseline compliance, benefits will meet or
exceed the costs if the provision, including
the correct use of body harnesses, prevents
4.4 percent or more of these accidents.531
531 OSHA uses the term ‘‘these accidents’’ in this
and similar portions of the text to refer to the
percentage of the percentage of total accidents that
a particular provision needs to prevent for the
benefits of that provision to meet or exceed the
costs of that provision. For example, OSHA says in
the text that ‘‘Table 25 shows that the aerial-lift fallprotection provision addresses 1.1 percent of all
accidents OSHA reviewed for this analysis,’’ and
that ‘‘if compliance with the final rule’s aerial-lift
fall-protection provision prevents only 1.5 percent
of these accidents, then the benefits will meet or
exceed the costs.’’ This statement means that Table
25 shows that benefits will meet or exceed costs if
compliance with the final rule’s aerial-lift fallprotection provision prevents 1.5 percent of the 1.1
percent of total accidents that compliance with the
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Ignoring the benefits resulting from the
decrease in the number and severity of
injuries from falls into body harnesses in
comparison to falls into body belts, OSHA
concludes that the increased probability that
workers subject to the final rule will use fall
protection is sufficient reason alone to assure
a 4.4 percent decrease in accidents involving
falls from aerial lifts.
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Climbing Fall Protection
The final rule requires that qualified
employees use fall protection when climbing
or changing location on poles, towers, or
similar structures. Existing fall protection
standards do not require the use of fall
protection in these circumstances. Therefore,
full compliance with existing rules would
not prevent any of the falls OSHA attributed
to this provision.
Moreover, proper use of fall protection will
prevent almost all fatalities or serious
injuries resulting from falls by employees
when climbing or changing location on such
structures. Table 25 shows that the final
rule’s climbing fall protection provision
addresses 3.7 percent of all accidents and
that benefits will meet or exceed the costs if
use of fall protection prevents 1.8 percent or
more of these accidents. Since it is nearly
impossible for an accident to occur if
employers comply fully with these
provisions, it is reasonable to conclude that
baseline compliance is irrelevant and that 1.8
percent remains the relevant break-even
percentage even when considering existing
compliance. OSHA believes that, given that
full compliance with this requirement will
prevent almost all fatalities and serious
injuries from falls under these circumstances,
it is reasonable to conclude that this
provision will have benefits that exceed
costs.
Approach Distances
The approach-distance provisions require
employers to ensure that employees who do
not use electrical protective equipment or
have other protection against electric shock
not reach into the employer’s established
minimum approach distances. The existing
rule does not contain similar requirements.
Even though full compliance with existing
rules may have prevented some of the
accidents OSHA attributed to the final rule’s
provisions, the final rule’s provisions will
make the maintenance of the minimum
approach distance easier or more likely than
under the existing rule. Under the final rule’s
approach, the type of contact accidents
OSHA attributed to the final rule’s provisions
are less likely because an employee following
the revised approach-distance requirements
would not need to divide his or her attention
between performing a job task and
maintaining the minimum approach
distance. Simply put, the final rule’s
provisions will minimize the risk that errors
in judgment about the minimum approach
distance will lead to electrocution.
These provisions also require minimum
approach distances that are substantially
greater than the corresponding minimum
final rule’s aerial-lift fall-protection provision
would potentially prevent.
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approach distances in existing § 1910.269 for
voltages between 301 and 1,000 volts and
over 72.5 kilovolts. For reasons stated earlier
in this analysis, increasing the minimum
approach distance will decrease the
likelihood that an employee will approach
closely enough to an exposed energized part
for sparkover. Therefore, if employers follow
the final rule and use substantially greater
minimum approach distances at these
voltages, then it is substantially less likely
that an unprotected employee (that is, an
employee not using electrical protective
equipment) will approach too close to an
exposed energized part.
It is almost certain that full compliance
with the final rule would prevent all
accidents attributed to these provisions.
Table 25 shows that the final rule’s minimum
approach distance provisions address 35.8
percent of all accidents and that benefits will
meet or exceed the costs if the new
provisions prevent 0.8 percent or more of
these accidents. Moreover, baseline
compliance is zero percent in this case;
therefore, even if baseline compliance was
above zero, since it is nearly impossible for
an accident to occur if employers comply
with these provisions, it is reasonable to
conclude that baseline compliance would be
irrelevant, and that 0.8 percent would remain
the relevant break-even percentage even
when considering existing compliance. Given
that full compliance with this requirement
will prevent almost all applicable fatalities
and serious injuries, OSHA believes that it is
reasonable to conclude that this provision
will have benefits that exceed costs.
Arc Flash
The final rule contains new provisions
addressing arc-flash protection. These new
provisions, if followed, will prevent virtually
all fatalities, and significantly reduce the
incidence of serious burns from arc-flash
accidents. The existing rule does not contain
such protections. OSHA’s existing rule
simply requires that an employee’s clothing
do no greater harm than the harm that the
employee would experience without the
clothing. As such, it is highly likely that full
compliance with existing rules would
prevent none of the burn accidents OSHA
analyzed.
Moreover, it is almost certain that full
compliance with the final rule would prevent
the fatalities and reduce the serious injuries
resulting from electric arcs. Table 25 shows
that the final rule’s arc-flash provisions
address 15.7 percent of all accidents and that
benefits will meet or exceed the costs if the
new provisions prevent 18.5 percent or more
of these accidents. Compliance with these
provisions will almost certainly reduce the
severity of burns and will make it is nearly
impossible for a fatality to occur.532
Therefore, it is reasonable to conclude that
baseline compliance is irrelevant and that
18.5 percent remains the relevant break-even
percentage even when considering existing
532 See the summary and explanation of final
§ 1926.960(g), in Section V, Summary and
Explanation of the Final Rule, earlier in this
preamble, for an explanation of how the final rule
protects employees from fatal and nonfatal burn
injuries.
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compliance. OSHA believes that, given that
full compliance with these provisions will
prevent almost all applicable fatalities and
significantly reduce the severity of burn
injuries, it is reasonable to conclude that this
provision will have benefits that exceed
costs.
Information Transfer
The information-transfer provisions require
host employers to exchange specified
information with contract employers so that
each employer can comply with the final rule
to protect its employees. The existing rule
does not contain such provisions. However,
accidents among employers are far more
likely to occur when those employers do not
have adequate information to comply with
requirements that depend on the employer
having that information. For example, an
employer cannot not select protective
grounding equipment meeting existing
§ 1910.269(n)(4)(i), which requires that
protective grounding equipment be capable
of conducting the maximum fault current
that could flow at the point of grounding for
the time necessary to clear the fault, if the
employer does not know the fault current or
clearing time for a circuit. As such, it is
highly likely that the existing rule could not
prevent at least some of the accidents OSHA
attributed to these provisions because many
employers did not have adequate information
to achieve full compliance with the existing
rule’s work practice requirements and, but
for the new information-transfer provisions,
would not have adequate information to
achieve full compliance with the final rule’s
work-practice requirements.
OSHA also believes that it is likely that the
benefits of this provision will exceed the
costs. In its analysis, OSHA identified
accidents in which an employer that
appeared to be a contract employer needed
specific information to comply with the final
rule. It is necessary that the host employer
transfer certain key information about the
electric power generation, transmission, or
distribution installation to the contract
employer, as such information is almost
never readily available to the contract
employer from any source other than the host
employer. Table 25 shows that the final rule’s
information-transfer provisions address 28.7
percent of all accidents and that benefits will
meet or exceed the costs if the new
provisions prevent 9.2 percent or more of
these accidents. Table 26 shows that, after
adjusting for baseline compliance, benefits
will meet or exceed the costs if the
provisions prevent 31.6 percent or more of
these accidents. The transfer of required
information is a necessary, but not a
sufficient, condition for preventing accidents;
therefore, OSHA considers it likely that the
final rule will achieve this level of
preventability given that the record for this
rulemaking clearly shows that contract
employers have difficulty meeting the
provisions of the existing standard due to a
lack of information. In particular, the record
shows that contract employers experience a
recurring inability to get needed information
from utilities. (See, for example, Tr. 877,
1240, 1333.)
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Job Briefing
The job-briefing provision requires
employers to provide certain necessary safety
information to the employee in charge. It is
important that the employer provide the
employee in charge with this information to
aid employees’ assessment of worksite
conditions and, as a secondary precaution, in
case employees at the site fail to observe a
particular condition related to their safety.
The existing standards do not contain such
a provision. Moreover, the record makes clear
that, under the existing rule, employees do
not always have, nor can they always obtain,
the necessary information they need to
perform their jobs safely because employers
are placing the entire burden of compliance
with the job-briefing requirement on the
employee in charge (see discussion of
§ 1926.952 in Section V, Summary and
Explanation of the Final Rule, earlier in this
preamble). As such, it is highly likely that the
existing rule could not prevent at least some
of the accidents OSHA attributed to this
provision because many employees did not
have adequate information for employers to
achieve full compliance with the existing
rule’s work practice requirements and, but
for the new job-briefing provision, would not
have adequate information for employers to
achieve full compliance with the final rule’s
work-practice requirements.
However, under existing § 1910.269(c),
employees become aware of at least some of
this necessary safety information because,
although the existing rule does not require
employers to provide this information to the
employee in charge, the existing rule requires
job briefings that cover hazards associated
with the job, work procedures involved,
special precautions, energy-source controls,
and personal protective equipment
requirements. Consistent with this
conclusion, Table 25 shows that benefits will
meet or exceed the costs if the new provision
prevents 1.7 percent or more of the accidents
addressed by this provision; Table 26 shows
that, after adjusting for baseline compliance,
benefits will meet or exceed the costs if the
new provision prevents 31.7 percent or more
of these accidents.
Table 25 shows that compliance with the
final rule’s job-briefing provision potentially
would prevent a large portion (57.1 percent)
of all accidents. As such, it is likely that the
benefits of this provision will exceed the
costs because of the large percentage of total
accidents potentially prevented by this
provision (57.1 percent) and the percentage
of prevention (31.7 percent) needed for the
benefits of these accidents to equal costs.
Again, the record evidence supports the
conclusion that at least some employees do
not have adequate information to perform
their jobs safely and, further, that the
overwhelming majority of employers do find
such job briefings desirable.
Training
The training requirements in the final rule
are substantially the same as those in existing
§ 1910.269. Training costs arise, not from
new training requirements, but from the need
to provide employees with new training in
work practices conforming to new and
revised work-practice requirements in the
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final rule. Consequently, the training
required under the existing rule will prevent
accidents that only the existing rule’s workpractice requirements might prevent, and not
accidents that only the final rule’s workpractice requirements might prevent.
For example, full compliance with the
existing rule’s training requirements would
not prevent the falls that OSHA attributed to
the final rule’s climbing fall-protection
provision because the existing rule does not
require qualified employees to use fall
protection when climbing or changing
location on poles, towers, or similar
structures. However, full compliance with
the existing rule’s training requirements
might prevent some of the falls that OSHA
attributed to the final rule’s aerial-lift fallprotection provision because full compliance
with the existing rule’s aerial-lift fallprotection provision would likely prevent
some of those accidents. As such, the training
required under the existing rule would
prevent some, but not all, of the accidents
attributed to the training required under the
final rule.
In its analysis, OSHA attributed to the
training required under the final rule any
accident that the Agency attributed to
provisions requiring compliance with the
final rule’s new and revised work-practice
requirements (that is, provisions on aerial-lift
fall protection, climbing fall protection,
information transfer, approach distances, and
arc flash). Consequently, the revised training
employers will provide under the final rule
will prevent some, but not all, of the
accidents attributed to training required
under the final rule to the same extent as the
new and revised work-practice requirements.
As such, full compliance with the new
training required under the final rule would
help prevent the accidents OSHA attributed
to the new training precisely because OSHA
also attributed those accidents to the new
and revised work-practice provisions.
As noted earlier, the training provisions act
jointly with the new and revised workpractice requirements in the final rule to
prevent accidents. The new and revised
work-practice provisions necessitate new
training, which, in turn, will make accidents
included in the training category less likely.
Trained employees are much more likely to
follow the work practices required under the
final rule than untrained employees. As
discussed earlier, it is almost certain that full
compliance with the final rule’s climbing
fall-protection, approach-distance, and arcflash provisions would prevent all accidents
attributed to these provisions. As also
discussed earlier, using body harnesses
instead of body belts in aerial lifts also will
reduce the number of fatalities and the
severity of some nonfatal injuries. The
training requirements will contribute to this
reduction in accidents because those
requirements will help ensure full
compliance with the final rule’s workpractice provisions.
Table 25 shows that compliance with the
final rule’s training provisions potentially
would prevent 53.7 percent of all accidents
and that benefits will meet or exceed the
costs if the provisions prevent 0.8 percent or
more of these accidents. Table 26 shows that,
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after adjusting for baseline compliance,
benefits will meet or exceed the costs if the
training provisions prevent 14.7 percent or
more of these accidents. OSHA believes that
it is reasonably likely the benefits will exceed
the costs because training is essential to
assure that employees can follow the other
provisions of the standard and because of the
relatively large portion of total accidents
related to this provision (53.7 percent) and
the relatively low percentage of these
accidents (14.7 percent) that the new
provisions would need to prevent for benefits
to equal costs.
5. Methodology for Comparing the Costs of
Preventing Accidents, by Accident Category,
to the Associated Benefits
In the first sensitivity analysis, discussed
previously, OSHA determined the frequency
with which each single provision would have
to prevent accidents addressed by that
provision for benefits to exceed costs for that
provision; however, the analysis ignored the
possibility that it may take multiple
provisions to prevent a given accident and
that not all provisions may be necessary to
prevent every accident. The second
sensitivity analysis, described in this section,
addresses the joint effects arising from
various provisions.
The requirements in the final rule work in
combination to prevent accidents. For
example, as noted previously, the minimum
approach-distance requirements work in
combination with the training requirements
to prevent employees from coming too close
to live parts and receiving an electric shock.
OSHA took steps to assure that its provisionby-provision analysis accurately accounts for
the issue of joint costs, as described later.
As noted earlier, Table 24 shows, for
different categories of provisions, the number
of accidents that the requirements in that
category are likely to prevent. Table 27
breaks down the data in Table 24 further, and
presents, for five different categories of
accidents (falls from aerial lifts; falls from
structures; electric shock, too close to live
parts; burns from arc flash; and accidents
other than those listed above), the number
and percentage of accidents in each accident
category that the different combinations of
provisions (that is, ‘‘provision categories’’) in
Table 24 are likely to prevent. An example
illustrates how OSHA calculated the
percentages in Table 27. From Table 24, the
Agency determined that the informationtransfer provisions in the final rule would
address 77 accidents. Table 27 shows the
number of those 77 accidents in each
accident category, and the corresponding
percentage of those 77 accidents, that the
information-transfer provisions will address:
Electric shock, too close to live parts—53 (69
percent); burns from arc flash—13 (17
percent); and accidents other than those
listed above—11 (14 percent).
Table 28 presents the data in Table 24
differently. Specifically, Table 28 presents,
for each of the five provision categories, the
number and percentage of accidents (out of
the total accidents reviewed by OSHA for
this supplemental analysis) that each
provision category of the final rule would
address. Four of the categories of accidents
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in Table 28 (falls from aerial lifts; falls from
structures; electric shock, too close to live
parts; burns from arc flash) contain numbers
of accidents that are identical to the numbers
contained in Table 24, as OSHA based both
tables on its analysis of the CONSAD
accident data. For reasons explained later,
OSHA derived the number of accidents
associated with the fifth category by
determining the number of accidents in Table
24 that the information-transfer, job-briefing,
and training provisions of the final rule could
prevent, not including accidents that the
provisions of the final rule that address the
first four accident categories in Table 27 also
could prevent. Based on the analysis in Table
27, OSHA determined that the final rule
could potentially prevent 165 (or 61.6
percent) of the 268 total accidents the Agency
analyzed.
Table 29 takes the analyses from Table 24,
Table 27, and Table 28 and performs a
sensitivity analysis that accounts for the
combinations of provisions that are necessary
to prevent different kinds of accidents. OSHA
discusses this analysis in more detail later.
However, OSHA first describes the costs
associated with each accident category in
detail.
For the purposes of Table 29, OSHA
allocated to each hazard the costs of a
provision based on the percentage of
accidents addressed by the provision as a
percentage of all accidents addressed by that
provision. That is, if a provision has costs of
$10 million dollars and 10 percent of all
accidents addressed by the provision address
electric-shock hazards, then OSHA allocated
$1 million dollars of the costs of the
provision to electric-shock hazards. OSHA
believes that allocating costs of provisions in
proportion to the percentage of accidents
those provisions address allows for a
reasonable determination of the costs of
provisions associated with individual
accidents. Indeed, this approach is entirely
consistent with the approach OSHA takes in
the final rule: For example, final
§§ 1910.269(a)(2)(i)(C) and 1926.950(b)(1)(iii)
specifically require that employers determine
the degree of employee training based on the
risk to the employees for the hazards they are
likely to encounter. Accordingly, allocating
costs in proportion to the percentage of
accidents caused by each hazard is a
reasonable approach.
There are two possibilities with respect to
the costs of the provisions that address
multiple kinds of hazards (like the jobbriefing and information-transfer provisions).
First, there may be a certain minimum time
necessary for such activities as job briefings
or information transfer whenever the final
rule requires those activities. If so, the
allocation of the minimum time for each
activity is a classic joint-cost allocation
problem and allocating cost as a percentage
of expected benefits is one common solution.
Alternatively, the total time allotted may be
a function of whether or not hazards are
present. If this is the case, then the
percentage of accidents associated with a
given hazard is a reasonable proxy for the
percentage of time employees encounter the
hazard and the time required to transfer the
associated information. OSHA believes the
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data supports the conclusion that the time
allotted is a function of whether or not
hazards are present. For example, OSHA
expects, and the data supports the
conclusion, that the hazards from falls from
aerial lifts and from structures will seldom be
part of the information employers provide for
job briefings and information transfer
because employees encounter the hazards
from falls from aerial lifts and from structures
far less often than they do other hazards
addressed by the final rule, such as electricshock and arc-flash hazards.
Falls From Aerial Lifts
As explained later in the FEA, OSHA
estimated the costs of purchasing new fall
protection equipment for employees working
from aerial lifts. However, this is not the only
cost associated with preventing these
employees from falling. To ensure that
employees use this fall protection equipment
properly, employers must train workers in its
use. Thus, training, and, consequently, a
portion of the training costs, contributes to
the prevention of falls from aerial lifts. OSHA
assigned a percentage (2 percent) of the
annualized general training costs equal to the
percentage of accidents involving such falls
taken from Table 27 and added that cost to
the annualized costs associated with
providing fall protection for employees
working from aerial lifts. The Agency
estimates that the information-transfer and
job-briefing requirements do not contribute
substantially to the prevention of these
accidents because there is little or no
additional related information provided to
employees as a result of those new
provisions.
Falls From Structures
As explained later in the FEA, OSHA
estimated the costs directly associated with
the new fall-protection requirements for
employees climbing or changing location on
poles, towers, or similar structures. The costs
include the purchase of upgraded fall
protection equipment, training workers in its
use, and, to a small extent (1 percent, from
Table 27), job briefing. As opposed to other
categories of training, the FEA includes a
separate cost item for training when the
employer requires workers to use the
upgraded fall protection equipment. OSHA
included this cost in its cost estimate for this
analysis. OSHA estimated that 1 percent of
the annualized job-briefing-related
accidents 533 involve the ‘‘Falls from
Structure’’ category.
Electric Shock, Too Close to Live Parts
As explained later in the FEA, OSHA
estimated the costs of the revised minimum
approach distances. However, the final rule
further prevents electric-shock accidents
involving employees approaching too close
to energized parts through the revised workpositioning requirements. Employers incur
costs for these requirements through training,
including training in the revised minimum
approach distances. Consequently, the
Agency assigned a percentage of the
annualized general-training costs (71 percent)
533 The percentages listed in this portion of the
analysis come from Table 27.
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to the prevention of these electric-shock
accidents and added these costs to its cost
estimate for the approach-distance
requirements. In addition, without
knowledge of the voltages of exposed live
parts in the work area, employees would not
be able to comply with the revised approachdistance provisions. As a result, the
information-transfer (for contract employers)
and job-briefing provisions also act to
prevent these electric-shock accidents, and
OSHA added a percentage of the annualized
information-transfer and job-briefing costs
(69 percent and 63 percent, respectively) to
its estimated costs for the approach-distance
provisions.
Burns From Arc Flash
As explained later in the FEA, OSHA
estimated costs associated with the arc-flash
requirements in the final rule. To follow the
new work practices involving arc-flash
protection, employees must receive training,
and employers incur training costs associated
with these requirements, in addition to the
direct costs associated with these
requirements. Finally, without knowledge of
the estimated incident energy (or, for contract
employers, the system parameters necessary
to estimate incident energy), contract
employers and employees would not be able
to select the appropriate protective
equipment. For these reasons, OSHA added
a percentage of the annualized costs
associated with general training (27 percent),
information transfer (17 percent), and job
briefing (27 percent) to its estimate of costs
for the arc-flash requirements.
Accidents Other Than Those Listed Above
As shown in Table 27, the new
information-transfer requirements and the
new job-briefing requirements potentially
could prevent 11 and 14 accidents,
respectively (not including accidents in the
other four accident categories).534 The
information provided to employees through
these requirements would facilitate employee
compliance with the work practices required
by the existing standard. Therefore, the only
costs of the final rule directed toward the
prevention of these accidents are costs
associated with the information-transfer and
job-briefing provisions.
6. Sensitivity of Net Benefits to Potential
Preventability
Table 29 shows the break-even percentages
by type of accident and for the final rule as
whole. In this analysis, OSHA first addresses
the reasonableness of concluding that the
534 Because the final rule effectively requires a
contract employer to pass information from the host
employer to the employee in charge, the job-briefing
requirements in the final rule also could prevent all
11 accidents potentially prevented by the
information-transfer requirements. For example, in
several cases, the accidents involved employees
who fell when a utility pole broke. If the host
employer had information about the condition of
the poles, the final rule requires the host employer
to provide that information to a contract employer
and, through the employees’ employer, to the
employee in charge. The employees then would use
that information in the evaluation of the need for
bracing or support as required by final
§§ 1910.269(q)(1)(i) and 1926.964(a)(2).
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benefits of the final rule’s provisions
addressing each individual type of accident
outweigh the costs of those provisions.
OSHA then explains how the two sensitivity
analyses it conducted (that is, the first
analysis showing the break-even point for
each provision separately and the second
analysis, discussed herein, showing the
break-even point for the combined
provisions) further supports the conclusion
OSHA drew, in its main benefits analysis,
that the total benefits of the final rule exceed
the total costs of the final rule.
Table 29 indicates that, for four categories
of hazards, less than 10 percent of potential
benefits are necessary for benefits to break
even with the costs of the provisions
addressing those hazards. One category of
hazard in Table 29, arc-flash-related
accidents, has a breakeven effectiveness of
23.8 percent. OSHA concludes that the
benefits of the final rule’s provisions
addressing these five categories of hazards
will outweigh the costs of these provisions.
First, as explained earlier, in discussing the
first sensitivity analysis, if there is full
compliance with all provisions necessary to
protect against arc-flash, electric-shock, and
climbing fall protection-related accidents
(including the relevant work-practice and
training, information-transfer, and jobbriefing provisions), then there will be no
fatalities and few or no serious injuries
involving arc flash, electric shock, and
climbing fall protection. Second, the breakeven percentage associated with the aerial-lift
fall-protection hazard is only 2.3 percent of
relevant benefits (or 2.3 percent of 0.8
fatalities and 4.9 serious injuries). The new
aerial-lift fall-protection provision should
prevent at least this small percentage of
fatalities and serious injuries. As discussed
in the first sensitivity analysis, using body
harnesses instead of body belts will not only
reduce the number of fatalities and the
severity of some injuries, but also increase
the probability that employees use fall
protection because it is not always possible
for an employer to detect from the ground
whether an employee is wearing a body belt,
but it is relatively easy to determine whether
an employee is wearing a body harness.
Finally, the relevant benefits of the jobbriefing and information-transfer provisions
outweigh the costs assigned to the ‘‘other’’
category (which has a break-even percentage
of 8.9 percent of 3.8 fatalities and 23.1
serious injuries). The relevant benefits
should prevent at least this small percentage
of fatalities and serious injuries. The
accidents associated with the ‘‘other’’
category all involved employer failure to
comply with the work practices required by
the existing standard. As explained earlier,
the information provided to employees
through the new job-briefing and
information-transfer requirements will
facilitate employee compliance with these
existing work-practice requirements. OSHA
concludes that the relevant benefits will
outweigh the relevant costs because of greater
compliance with existing rules that the costs
will engender.
Finally, the two sensitivity analyses OSHA
conducted support the conclusion that, given
full compliance with the final rule, the total
benefits of the final rule exceed the total
costs of the rule. The single-provision
analysis, in Table 25 and Table 26,
established the break-even percentages that
are necessary for the benefits of single
provisions to meet or exceed costs. In
discussing that analysis, OSHA explained
that it was reasonable to conclude, for each
of the provisions, that benefits meet or
exceed costs. Since it is reasonable to
conclude, with respect to individual
provisions, that benefits meet or exceed
costs, it also is reasonable to conclude, based
on this analysis, that the total benefits of the
final rule meet or exceed total costs.
It is also reasonable to conclude, based on
the second sensitivity analysis, that the total
benefits of the final rule meet or exceed total
costs. Table 29 provides that the final rule
will have total benefits at least equal to total
costs if the rule prevents 12.0 percent or
more of potentially preventable accidents.
Thus, according to Table 29, the final rule
will have benefits that are equal to or exceed
costs if the rule prevents at least 5.5 fatalities
and 33 injuries per year (that is, 12.0 percent
of the 45.5 total fatalities and 273.1 total
injuries potentially prevented annually by
the final rule).535 Full compliance with the
final rule will almost certainly prevent 12.0
percent or more of potentially preventable
accidents because, as explained in the
discussion of the first sensitivity analysis,
fatalities and serious injuries from climbing
fall protection, minimum approach-distance,
and arc-flash-related accidents are virtually
impossible if there is full compliance with
the final rule. According to Table 29, these
hazards together account for 55.2 percent of
all accidents OSHA reviewed for this
supplemental analysis, as well as 40.8
fatalities and 245.1 injuries.
Provision category
Accident category
Information transfer
Number
Percent
Training other than
fall protection for
structures*
Job briefing
Number
Percent
Number
Percent
Training in fall protection for structures*
Number
Percent
Falls from Aerial Lifts .......................................
Falls from Structures ........................................
Electric Shock, Too Close to Live Parts ..........
Burns from Arc Flash .......................................
Accidents Other than Those Listed Above ......
0
0
53
13
11
0
0
69
17
14
0
1
96
42
14
0
1
63
27
9
3
N/A
95
36
0
2
N/A
71
27
0
N/A
10
N/A
N/A
N/A
N/A
100
N/A
N/A
N/A
Total ..........................................................
77
100
153
100
134
100
10
100
Provision category
Aerial lift fall
protection
Accident category
Climbing fall
protection
Approach distance
Arc flash
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Number
Percent
Number
Percent
Number
Percent
Number
Percent
Falls from Aerial Lifts .......................................
Falls from Structures ........................................
Electric Shock, Too Close to Live Parts ..........
Burns from Arc Flash .......................................
Accidents Other than Those Listed Above ......
3
................
................
................
................
100
................
................
................
................
................
10
................
................
................
................
100
................
................
................
................
................
96
................
................
................
................
100
................
................
................
................
................
42
................
................
................
................
100
................
Total ..........................................................
................
................
................
................
................
................
................
................
* The FEA separately estimates costs for training employees in upgraded fall protection for poles, towers, or similar structures.
535 The 45.5 total potentially prevented annual
fatalities and 273.1 total potentially prevented
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annual injuries are the sums of the fatalities and
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injuries potentially prevented annually for each
accident type, from columns 3 and 4 in Table 29.
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TABLE 28—ACCIDENT CATEGORIES AND TOTAL NUMBER AND PERCENT OF ACCIDENTS POTENTIALLY PREVENTED BY ALL
PROVISIONS
Accident category
Number *
Percent †
Falls from Aerial Lifts ...............................................................................................................
Falls from Structures ...............................................................................................................
Electric Shock, Too Close to Live Parts ..................................................................................
Burns from Arc Flash ...............................................................................................................
Accidents Other than Those Listed Above ..............................................................................
3
10
96
42
14
1.1
3.7
35.8
15.7
5.2
Total .....................................................................................................................................
165
61.6
* Number of accidents addressed by the final rule.
† Percent of 268 total accidents.
TABLE 29—THE BENEFITS AND COSTS OF PROVISIONS OF THE ELECTRIC POWER GENERATION STANDARD COMPARED, BY
TYPE OF ACCIDENT
Type of accident/relevant
provisions
Aerial Lift Fall Protection:
Equipment ..................
Training ......................
SUBTOTAL .........
Climbing Fall Protection:
Equipment ..................
Training†† ...................
Job Briefing ................
SUBTOTAL .........
MAD:
Evaluation/Equipment
Training ......................
Information Transfer ...
Job Briefing ................
SUBTOTAL .........
Arc-Flash Protection:
Evaluation/Equipment
Training ......................
Information Transfer ...
Job Briefing ................
Percent of
relevant
accidents addressed by
provisions
(from Table
28)
Fatalities
potentially
prevented
annually*
Injuries
potentially
prevented
annually†
Total potential
annual monetized benefits‡
........................
........................
........................
........................
........................
........................
........................
........................
1.1
0.8
4.9
........................
........................
........................
........................
........................
........................
3.7
Portion of
relevant
accidents
related to
particular provision§
Annualized
cost of preventing particular hazard
Percentage of
potential benefits needed to
break even
with costs**
$113,222
2,950,935
1
0.02
$113,222
59,019
........................
........................
$7,384,608
........................
........................
172,241
2.3
........................
........................
........................
........................
........................
........................
451,768
68,719
6,697,557
1
1
0.01
451,768
68,719
66,976
........................
........................
........................
2.7
16.4
24,839,136
........................
........................
587,463
2.4
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
1,807,505
2,950,935
17,820,841
6,697,557
1
0.71
0.69
0.63
1,807,505
2,095,164
12,296,380
4,219,461
........................
........................
........................
........................
35.8
26.5
159.0
240,335,424
........................
........................
20,418,510
8.5
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
........................
19,446,147
2,950,935
17,820,841
6,697,557
1
0.27
0.17
0.27
19,446,147
796,753
3,029,543
1,808,341
........................
........................
........................
........................
Aggregate
annualized
cost of
provisions
(from FEA)
SUBTOTAL .........
Other:
Information Transfer ...
Job Briefing ................
15.7
11.6
69.7
105,398,496
........................
........................
25,080,783
23.8
........................
........................
........................
........................
........................
........................
........................
........................
17,820,841
6,697,557
0.14
0.09
2,494,918
602,780
........................
........................
SUBTOTAL .........
5.2
3.8
23.1
34,909,056
........................
........................
3,097,698
8.9
TOTAL .........
61.5
45.5
273.1
412,866,720
........................
........................
49,356,694
12.0
* Percentage of accidents potentially prevented (from Table 28) multiplied by 74 (the number of fatalities of the type addressed by the final rule).
† Percentage of accidents potentially prevented (from Table 28) multiplied by 444 (the number of injuries of the type addressed by the final rule).
‡ Cases valued at $8.7 million per fatality, $62,000 per injury.
§ From Table 27.
** Percentage of Potential Benefits Needed to Break Even with Costs derived by dividing the costs in column 8 by the benefits in column 5.
† In the FEA, OSHA separately estimated costs associated with training employees on the revised fall-protection requirements for climbing and changing location on
poles, towers, and similar structures.
Note: Totals may not equal the sum or product of the components due to rounding.
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F. Technological Feasibility
In accordance with the OSH Act,
OSHA must demonstrate that
occupational safety and health
standards promulgated by the Agency
are technologically feasible. OSHA
demonstrates that a standard is
technologically feasible ‘‘by pointing to
technology that is either already in use
or has been conceived and is reasonably
capable of experimental refinement and
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distribution within the standard’s
deadlines’’ (American Iron and Steel
Inst. v. OSHA, 939 F.2d 975, 980 (D.C.
Cir. 1991) (per curiam) (internal citation
omitted)). OSHA reviewed each of the
requirements imposed by the final rule
and determined that compliance with
the requirements of the rule is
technologically feasible for all affected
industries, that employers can achieve
compliance with all of the final
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requirements using readily and widely
available technologies, and that there
are no technological constraints
associated with compliance with any of
the final requirements.
The final rule in Subpart V and
§ 1910.269 includes several new
provisions or requirements that differ
from the proposed rule. These
modifications primarily involve
personnel time to develop programs and
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procedures and to train employees. Any
equipment required to comply is either
currently in use or readily available.
OSHA determined, based on its review,
that all of the work practices and
specifications required by the final
standard are consistent with equipment
procurement, installation, and work
practices widely accepted in these
industries.
Several factors support OSHA’s
determination regarding the
technological feasibility of the final rule.
First, OSHA concluded that compliance
with existing § 1910.137 and § 1910.269
was technologically feasible when it
promulgated those standards in 1994
(59 FR 4431). OSHA carefully reviewed
the application of these provisions to
construction operations and determined
that the provisions in the final rule that
OSHA based on the existing standards
are technologically feasible in these
operations. In fact, OSHA estimated as
part of its cost analysis that 95 percent
of firms that perform work for the
construction of electric power
transmission and distribution lines and
equipment are currently following these
standards because the firms also
perform repair and maintenance work
subject to § 1910.269.
Second, the provisions in the
standard not based on existing
standards are also technologically
feasible. As is evident from the
discussion of § 1926.960(g)(2) in Section
V, Summary and Explanation of the
Final Rule, earlier in this preamble, any
software that employers might have to
use to comply with the final arc-hazard
assessment provision is readily and
widely available. Moreover, as is
evident from the compliance-rate data
discussed in this section of the
preamble, the arc-flash protective
equipment required by the final rule is
readily and widely available, and the
harnesses and work-positioning
equipment required by the final rule are
also readily and widely available.536
Third, OSHA based many of the
provisions in the final rule on national
consensus standards, or indicated in the
regulatory text of the final rule that it
would deem employers that comply
with specific provisions of certain
national consensus standards to be in
compliance with specified provisions of
the final rule. Reliance on a national
consensus standard provides assurance
that a broad consensus of industry
representatives recognize that a means
of compliance is an appropriate way to
536 For voltages of 50 to 300 volts, Table R–3
specifies a minimum approach distance of ‘‘avoid
contact.’’ The minimum approach distance for this
voltage range contains neither an electrical
component nor an ergonomic component.
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comply and is, therefore,
technologically feasible.
Fourth, in Section V, Summary and
Explanation of the Final Rule, earlier in
this preamble, OSHA adequately
responded to issues associated with the
technological feasibility of specific
provisions. In that section of the
preamble, OSHA discussed
technological feasibility concerns raised
by rulemaking participants and also
discussed the technological feasibility of
provisions that differ from the proposed
rule (such as the changes to the fall
protection and minimum approachdistance requirements). The legal test
for proving technological feasibility
requires OSHA to establish a
‘‘reasonable possibility that the typical
firm will be able to . . . meet the
[standard’s requirement] in most of its
operations’’ (American Iron and Steel
Inst. v. OSHA, 939 F.2d 975, 980 (D.C.
Cir. 1991) (per curiam) (internal citation
omitted)). The following examples
demonstrate how OSHA satisfied this
test with respect to the key minimum
approach distance and fall protection
provisions.
In the section addressing OSHA’s
revision of the minimum approachdistance requirements, OSHA addressed
concerns that not all systems have the
space necessary to accommodate the
larger minimum approach distances that
may result when an employer uses the
final rule’s new default values for
maximum per-unit transient
overvoltages. (See the discussion of
§ 1926.960(c)(1).) Instead of using these
default values, employers may use an
engineering analysis to determine the
actual values for maximum per-unit
transient overvoltages and then apply
these values when calculating the
required minimum approach distances.
However, even then it is possible for the
transient overvoltages to result in a
minimum approach distance that
exceeds the available space. In such
cases, employers have the option of
reducing the maximum transient
overvoltages by implementing such
measures as portable protective gaps,
portable lightning arresters, circuit
alterations, or operational controls
(including disabling the automatic
reclosing feature on the circuit and
restricting circuit switching). Finally, if
employers cannot use any of these
measures to reduce the maximum
transient overvoltages and, thereby,
lessen the minimum approach
distances, they have the option of
deenergizing the circuit to perform the
work. Therefore, the final rule’s
minimum approach-distance
requirements will not prevent
employers from completing their work.
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20583
With respect to the final rule’s
requirement that qualified employees
use fall protection when climbing and
changing location on poles, towers, or
similar structures, OSHA concluded,
based on the record, that under these
conditions it is generally feasible for
employees to climb and change location
while using fall protection. (See the
discussion of § 1926.954(b)(3)(iii).)
Substantial evidence in the record
supports OSHA’s determination that the
final rule is technologically feasible,
notwithstanding the Agency’s
acknowledgment in Section V,
Summary and Explanation of the Final
Rule, earlier in this preamble, that there
may be limited circumstances that
preclude the use of fall protection while
qualified employees are climbing, or
changing location on, a structure. OSHA
addressed this issue by incorporating
into the final standard an exception to
the requirement for fall protection under
these circumstances. Accordingly, the
final rule provides that qualified
employees need not use fall protection
when climbing or changing location on
poles, towers, or similar structures if the
employer can demonstrate that climbing
or changing location with fall protection
is infeasible or creates a greater hazard
than climbing or changing location
without it. (See § 1926.954(b)(3)(iii)(C).)
G. Costs of Compliance
1. Introduction
This portion of the analysis presents
the estimated costs of compliance for
the final rule. The estimated costs of
compliance represent the additional
costs necessary for employers to achieve
full compliance. They do not include
costs for employers that are already
complying with the new requirements,
nor do they include costs associated
with achieving full compliance with
existing applicable requirements.
This analysis includes all elements of
the final rulemaking, including changes
to 29 CFR Part 1910 and 29 CFR Part
1926. OSHA analyzed this consolidated
set of actions in its entirety and
included only parts of the final rule
identified as imposing more than
negligible costs in the analysis of
compliance costs and impacts. The
provisions of the rule with costs
accounted for in this section include:
• Paragraph (b)(1) of § 1926.950 and
§ 1910.269(a)(2)(i) require each
employee to receive training in, and to
be familiar with, the safety-related work
practices, safety procedures, and other
safety requirements that pertain to his or
her respective job assignments, as well
as applicable emergency procedures.
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Table 30 refers to the nonnegligible
costs of these provisions as ‘‘Training.’’
• Paragraph (c) of § 1926.950 and
§ 1910.269(a)(3) require host employers
to provide certain information to
contract employers, contract employers
to provide certain information to host
employers, and some coordination
between host employers and contract
employers. Table 30 refers to the
nonnegligible costs of these provisions
as ‘‘Host-contractor communication.’’
• Paragraph (a)(1) of § 1926.952 and
§ 1910.269(c)(1)(i) require the employer
to provide the employee in charge of the
job with all available information that
relates to the determination of existing
characteristics and conditions that the
crew must complete. Table 30 refers to
the nonnegligible costs of these
provisions as ‘‘Job briefing.’’
• Paragraph (b)(3)(iii)(A) of
§ 1926.954 and § 1910.269(g)(2)(iv)(C)(1)
require that employees working in aerial
lifts use appropriate fall protection.
Table 30 refers to the nonnegligible
costs of these provisions as ‘‘Use of
harnesses in aerial lifts.’’
• Paragraphs (b)(3)(iii)(B) and
(b)(3)(iii)(C) of § 1926.954 and
§ 1910.269(g)(2)(iv)(C)(2) and
(g)(2)(iv)(C)(3) require employees
climbing or changing work locations at
elevated locations more than 1.2 meters
(4 feet) above the ground on poles,
towers, or similar structures to use
appropriate fall protection. Table 30
refers to the nonnegligible costs of these
provisions as ‘‘Upgrading fall protection
equipment.’’
• Paragraph (c)(1) of § 1926.960 and
§ 1910.269(l)(3) require the employer to
establish minimum approach distances
and to ensure that no employee
approaches or takes any conductive
object closer to exposed energized parts
than the established MAD, unless they
use certain, specified safe work
practices. Table 30 refers to the
nonnegligible costs of these provisions
as ‘‘MAD.’’
• Paragraph (g)(1) of § 1926.960 and
§ 1910.269(l)(8)(i) require employers to
perform a hazard assessment to
determine if each employee would be
exposed to hazards from flames or from
electric arcs. For employees exposed to
such hazards, §§ 1926.960(g)(2) and
1910.269(l)(8)(ii) require the employer
to make a reasonable estimate of the
incident heat energy of each such
exposure. Table 30 refers to the
nonnegligible costs of these provisions
as ‘‘Arc-hazard assessment.’’
• Paragraphs (g)(4) and (g)(5) of
§ 1926.960 and § 1910.269(l)(8)(iv) and
(l)(8)(v) require the employer to select,
and ensure that employees use,
appropriate flame-resistant and arcrated clothing and equipment
(collectively referred to as arc-flash
protective equipment). Table 30 refers to
the nonnegligible costs of these
provisions as ‘‘Provision of appropriate
arc-flash protective equipment.’’
Table 30 presents the total annualized
estimated costs by provision and by
industry sector.
TABLE 30—SUMMARY OF COMPLIANCE COST BY INDUSTRY AND PROVISION
Industry code
Industry name
NAICS 234910 ......
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial
Nonbuilding
Structure
Construction.
All Other Heavy Construction ..........
Electrical Contractors .......................
Structural Steel Erection Contractors
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors
Electric Power Generation ...............
Electric Power Transmission, Control, and Distribution.
Major Publicly Owned Utilities .........
Industrial Power Generators ............
Ornamental Shrub and Tree Services.
NAICS 234920 ......
NAICS 234930 ......
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
......
......
......
......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Total ...............
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$150,214
$70,743
$4,427
NA
1,579,831
1,891,463
1,777,657
121,855
NA
3,216
204,286
70,999
NA
NA
317,634
840,667
5,642
8,134
894,356
2,702,235
47,763
44,957
424,921
1,545,162
24,717
23,197
25,941
76,067
NA
NA
NA
NA
NA
NA
23,289
29,583
54,588
124,535
2,397,541
6,393,786
71,957
675,284
1,144,815
NA
NA
NA
NA
$628,793
1,012,130
7,345
4,778
16,321
571,626
648,391
1,749,688
153,887
306,992
407,227
NA
NA
NA
261,913
284,046
NA
2,950,935
17,820,841
6,697,557
228,289
2,186,883
Provision of
appropriate
arc-flash protective equipment
Industry name
NAICS 234910 ......
Use of harnesses in aerial lifts
Upgrading fall
protection
equipment
$180,982
NA
NA
NA
$466,274
5,051,365
NA
$108,190
NA
10,530,361
216,963
NA
NA
NA
495,465
1,141,710
3,468,183
58,585
NA
NA
NA
NA
NA
NA
NA
NA
NA
2,804,561
8,632,314
136,706
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial
Nonbuilding
Structure
Construction.
All Other Heavy Construction ..........
Electrical Contractors .......................
Structural Steel Erection Contractors
NAICS 234930 ......
NAICS 234990 ......
NAICS 235310 ......
NAICS 235910 ......
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Job briefing
Calculating incident energy
and arc-hazard assessment
(arc-hazard
assessment)
$59,908
...........................................................
Industry code
NAICS 234920 ......
Host-contractor communication
Training
Other costs for
employees not
already covered by
§ 1910.269
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11APR2
Total
annualized
compliance
costs
MAD
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Provision of
appropriate
arc-flash protective equipment
Industry code
Industry name
NAICS 235950 ......
Use of harnesses in aerial lifts
Upgrading fall
protection
equipment
54,894
NA
NA
NA
131,182
174,370
2,084,506
3,546,921
NA
NA
NA
NA
116,972
199,879
NA
NA
$1,593,692
394,151
5,932,679
13,945,811
475,610
805,175
0
NA
$48,612
64,610
26,727
NA
NA
213,812
NA
NA
1,710,921
2,097,993
2,237,846
17,259,264
113,222
451,768
1,807,505
49,516,264
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors
Electric Power Generation ...............
Electric Power Transmission, Control, and Distribution.
Major Publicly Owned Utilities .........
Industrial Power Generators ............
Ornamental Shrub and Tree Services.
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Total ...............
...........................................................
Total
annualized
compliance
costs
MAD
Note: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
Sources: Office of Regulatory Analysis, OSHA. See text.
As shown in Table 30, OSHA
estimated the total annualized cost of
compliance with the final rule to be
about $49.5 million. The largest
component of the compliance costs, at
approximately $17.3 million annually,
is the cost of providing arc-flash
protective equipment. The other
provisions of the final rule resulting in
nonnegligible compliance costs include
training ($3.0 million), host-contractor
communication ($17.8 million), job
briefing ($6.7 million), calculating
incident energy and arc-hazard
assessment (arc-hazard assessment)
($2.2 million), use of harnesses in aerial
lifts ($0.1 million), upgrading fall
protection equipment ($0.5 million),
and MAD ($1.8 million). In addition, the
Agency estimated other minor costs for
employees potentially not covered by
existing § 1910.269 ($0.2 million).
The remainder of this portion of the
analysis explains the details underlying
the calculations of the compliance costs
associated with the final rule. OSHA
estimated compliance costs for each
provision of the rule that involves
nonnegligible costs and for each affected
industry sector. OSHA calculated total
annualized costs by annualizing
nonrecurring one-time costs (at 7
percent over 10 years) and then adding
these costs to recurring annual costs.536
The calculations of the estimated costs
associated with compliance are
representative of the average resources
necessary to achieve compliance with
the final rule.
OSHA based labor costs on industryspecific wage rates published by BLS
[37], then, using data from its National
Compensation Survey, OSHA adjusted
those rates upwards by 43.5 percent to
account for benefits and other
employee-related costs [36], as
presented in Table 31.537 OSHA
estimated supervisory wage rates,
including benefits, to be $29.20 per hour
in the Ornamental Shrub and Tree
Services industry, with an estimated
range of $41.55 to $50.60 in all other
affected industries. The Agency
estimated electric power worker wage
rates, including benefits, to be $21.26
per hour in the Ornamental Shrub and
Tree Services industry, with an
estimated range of $29.99 to $40.77 in
all other affected industries. OSHA
estimated wage rates for engineers in the
electric utility industry, including
benefits, to be $51.94 per hour. The
Agency estimated clerical wage rates,
including benefits, to be $20.27 per hour
in the Ornamental Shrub and Tree
Services industry, with an estimated
range of $22.44 to $28.75 in all other
affected industries.
The appropriate sections of this
analysis address the comments on the
costs of specific provisions of the final
rule. For other provisions, OSHA
adhered to the general approach it
adopted in the PRIA. In most cases,
commenters did not question the cost
methodology used in the PRIA;
therefore, OSHA carried this
methodology over to this FEA. OSHA
notes that, unless otherwise indicated,
any increase in cost in the FEA above
the costs in the PRIA is due to market
factors, such as inflation and an increase
in employment or number of projects in
the relevant industries.
TABLE 31—SUMMARY OF WAGE RATES FOR CALCULATING COMPLIANCE COSTS, BY INDUSTRY
Industry code
Industry name
NAICS 234910 ..
Water, Sewer, and Pipeline Construction.
Power
and
Communication
Transmission Line Construction.
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NAICS 234920 ..
Supervisor
536 OSHA annualized one-time costs using the
formula Ct = C i(1 + i) t/(1 + i) t ¥1, where C is the
total one-time cost (also referred to as the ‘‘Present
Value’’), i is the interest rate, and t is the number
of years over which the cost is annualized (for
example, the life of equipment). Loan-payment
formulas, which can be used to calculate
annualized payments for one-time costs, are
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Clerical
Electric
power
worker *
Utility
supervisor
Utility
engineer
Health and
safety
specialist
Consultant
$42.35
$23.76
$34.55
NA
NA
NA
NA
42.35
23.76
34.55
NA
NA
NA
NA
standard items in spreadsheet software. To use
these formulas to calculate annualized costs,
substitute the annualization interest rate for the
interest rate on the loan, the number of years of
annualization for the loan period, and the one-time
cost for the present value of the loan (the amount
borrowed).
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537 The survey indicated the benefits component
to be 30.3 percent of total compensation, the
remainder being wages. The adjustment represents
wages × (30.3/69.7). As elsewhere in the analysis,
OSHA has performed its calculation on the precise
fraction.
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TABLE 31—SUMMARY OF WAGE RATES FOR CALCULATING COMPLIANCE COSTS, BY INDUSTRY—Continued
Industry code
Industry name
NAICS 234930 ..
Industrial Nonbuilding Structure
Construction.
All Other Heavy Construction .....
Electrical Contractors .................
Structural Steel Erection Contractors.
Building Equipment and Other
Machine Installation Contractors.
All Other Special Trade Contractors.
Electric Power Generation ..........
Electric Power Transmission,
Control, and Distribution.
Major Publicly Owned Utilities ....
Industrial Power Generators .......
Ornamental Shrub and Tree
Services.
NAICS 234990 ..
NAICS 235310 ..
NAICS 235910 ..
NAICS 235950 ..
NAICS 235990 ..
NAICS 221110 ..
NAICS 221120 ..
NAICS 2211 ......
Various ..............
SIC 0783 ...........
Supervisor
Clerical
Electric
power
worker *
Utility
supervisor
Utility
engineer
Health and
safety
specialist
Consultant
42.30
24.46
34.55
NA
NA
NA
NA
41.81
42.47
42.27
23.60
23.10
22.44
29.99
37.49
37.49
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
42.47
23.10
37.49
NA
NA
NA
NA
41.55
23.13
30.72
NA
NA
NA
NA
50.60
50.60
28.75
28.75
40.77
40.77
$50.60
50.60
$51.94
51.94
$50.79
NA
$250.00
250.00
50.60
50.60
29.20
28.75
28.75
20.27
40.77
40.77
21.26
50.60
50.60
NA
51.94
51.94
NA
NA
NA
NA
250.00
250.00
NA
* Depending upon the industry and the type of work performed (that is, power generation, power line, or both), these workers include line workers, tree-trimming crew members, power plant workers, and substation workers.
Notes: (1) Wage rates include an additional 30.3 percent of base salary for fringe-benefit costs.
(2) ‘‘NA’’ = Not Applicable.
Sources: BLS [36, 37].
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For most provisions of the final rule,
OSHA based the cost estimate in part on
the estimated percentage of workers or
firms already in compliance with the
rule’s requirements. OSHA originally
drew the compliance rates used to
calculate costs from CONSAD’s report
in support of the PRIA [5], which
commenters on the proposal did not
question, except as noted. In most cases,
CONSAD estimated different
compliance rates for small unionized
establishments, small nonunionized
establishments, large unionized
establishments, and large nonunionized
establishments.538 There are a few
exceptions: Major Publicly Owned
Utilities (NAICS 2211) and Ornamental
Shrub and Tree Services (SIC 0783) only
have compliance-rate estimates for
small and large establishments, and
Industrial Power Generators only have a
538 As with other assertions in this analysis not
supported directly by a citation, OSHA based its
estimates on CONSAD’s analysis. CONSAD based
its initial estimates on information gathered from
Agency stakeholder meetings held in 2000 and from
site visits conducted in 2001 and 2002. These initial
estimates were reviewed by small entity
representatives during the SBREFA process, in
accordance with the SBREFA Panel findings, as
summarized in the 2003 report of the Small
Business Advocacy Review Panel [29]. CONSAD
subsequently modified its estimates to reflect the
findings of the Panel. CONSAD also incorporated
information from the regulatory analysis, and
supporting research, for the 1994 § 1910.269
rulemaking and from regulatory analyses for related
rulemakings. The CONSAD report was finalized in
2005 [5]. Unless otherwise specified, OSHA
received no objections to, or new evidence about,
CONSAD’s estimates, and the estimates were not
altered.
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compliance-rate estimate for large
establishments. Generally, following the
findings of CONSAD’s report [5], OSHA
estimated that larger establishments and
unionized workforces have higher
compliance rates than smaller
establishments and nonunionized
establishments. The compliance cost
tables presented later in this section of
the preamble list these compliance rates
as appropriate.
One-Time Costs for Revising Training
Programs
Establishments covered by this final
rule may need to revise their existing
training programs to accommodate the
amendments to existing standards made
in this final rule. For example,
employers may need to revise their
training programs to address revisions
in the employers’ minimum approach
distances or arc-flash protection
practices. However, these costs are onetime costs only because employers will
have to revise these training programs
once. These costs, therefore, merely
reflect the transitional costs of the new
standard.
For all industries except for
Ornamental Shrub and Tree Services,
OSHA estimated the costs associated
with revising training programs based
on 8 hours of supervisory time plus an
hour of clerical time.539 Due to the
539 One commenter suggested that it would take
more than 8 hours to revise its training program (Ex.
0240). While it is possible that some larger
employers with complex operations may find this
to be the case, the Agency believes its estimate is
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limited and less complex training
required for employees in the
Ornamental Shrub and Tree Services
industry, OSHA estimated the costs
associated with revising a training
program in this industry based on 4
hours of supervisory time plus half an
hour of clerical time [5].540
Thus, OSHA estimates that the
average cost of compliance per affected
establishment for revising existing
training programs will be $127 for
establishments in the Ornamental Shrub
and Tree Services industry and $356 to
$434 per establishment in all other
affected industries.
Most establishments in the affected
industries either already have training
programs that meet the requirements of
the final rule or regularly revise their
training programs to account for new
information or work practices. These
establishments will not incur any
additional costs to achieve compliance
with the final rule.
OSHA estimated rates of current
compliance for each affected industry.
Within each industry, the Agency
estimated rates of current compliance
separately for establishments based on
a reasonable average, in part because employers
already are training employees in need of training
on existing § 1910.269 and, in many cases, already
are operating under elements of the final standard.
540 OSHA is retaining from the PRIA its estimate
of 4 hours of supervisory time, plus a half an hour
of clerical time, for the Ornamental Shrub and Tree
Services industry (70 FR 34905). Although no
commenter objected to the estimate in the PRIA,
OSHA now believes the estimate is conservative
given the limited obligations on this industry
specified by the final rule.
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their size and on whether they had a
unionized workforce. In the Ornamental
Shrub and Tree Services industry,
estimated rates of current compliance
range from 50 to 75 percent. In all other
affected industries, OSHA estimated
rates of current compliance to range
from 75 to 98 percent [5].
The total estimated cost of
compliance for revising training
programs is $0.7 million. Annualizing
this nonrecurring one-time cost at a rate
20587
of 7 percent over 10 years 541 results in
a total estimated annualized cost of
approximately $0.1 million for all
affected industries, as shown in Table
32. Table 32 also shows the costs of
compliance for each affected industry.
TABLE 32—ANNUALIZED ONE-TIME COSTS FOR REVISING TRAINING PROGRAMS
Establishments
affected
(%)
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
.......................................................................
Compliance rates
(%)
Annualized onetime compliance
costs
95
95
$363
363
90/75/95/85
90/75/95/85
$6,426
21,836
100
363
90/75/95/85
1,804
95
95
100
100
358
363
361
363
90/75/95/85
90/75/95/85
90/75/95/85
90/75/95/85
5,233
13,158
5,258
7,774
100
100
100
356
434
434
90/75/95/85
95/95/98/98
95/95/98/98
22,351
3,325
9,821
100
100
100
434
434
127
95/98
98
50/75
1,350
1,127
2,130
............................
............................
............................
101,592
Water, Sewer, and Pipeline Construction ....
Power and Communication Transmission
Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction .......................
Electrical Contractors ...................................
Structural Steel Erection Contractors ...........
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ............
Electric Power Generation ...........................
Electric Power Transmission, Control, and
Distribution.
Major Publicly Owned Utilities ......................
Industrial Power Generators ........................
Ornamental Shrub and Tree Services .........
Total ...............
Average cost per
affected establishment
NAICS 234930 ......
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
......
......
......
......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
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One-Time Costs for Providing
Additional Training for Employees
Already Receiving Training in
Accordance With Existing § 1910.269
The final rule will impose costs
related to the additional training
required for employees currently
receiving training that complies with
existing § 1910.269. The costs in this
section describe the cost of performing
the training once the employer
redesigns the program. As discussed in
greater depth elsewhere, affected firms
that perform construction work
typically will need to comply with
requirements of § 1910.269 as their
operations span both construction and
general industry operations. In this
regard, § 1910.269 already effectively
covers these firms. The discussion
under the next heading provides costs
for the limited number of firms that
perform only construction
operations.542
OSHA estimates the costs associated
with the additional training required for
these employees as involving resources
(including labor costs or other
expenditures) equivalent to 1.5 hours of
employee time plus 12 minutes of
supervisory time plus 3 minutes of
clerical time per employee for all
affected industries, except Ornamental
Shrub and Tree Services [5].543 For
establishments in the Ornamental Shrub
and Tree Services industry, OSHA
estimates that providing additional
training involves resources (including
labor costs or other expenditures)
equivalent to 0.75 hours of employee
time plus 6 minutes of supervisory time
plus 3 minutes of clerical time per
employee [id.].
OSHA estimates that the average cost
of compliance for providing the
additional training will be 20 per
employee for establishments in the
Ornamental Shrub and Tree Services
industry and will range from 55 to 73
per employee in all other affected
industries.
OSHA accounted for new hires using
a 3- to 53-percent turnover rate,
depending on the industry, and
accounted for additional costs
associated with the transition to the
final rule in the first-year by halving the
541 Unless otherwise discussed in this FEA, and
as with most other one-time costs under the final
standard, OSHA annualized costs assuming that
initial costs will occur in the first year after
promulgation of the standard. OSHA notes that the
PRIA referred to one-time costs as first-year costs.
The Agency did not annualize these costs when
initially presented in the PRIA, but did annualize
them in the FEA.
542 In the proposal, OSHA also accounted for ongoing, annual training costs. OSHA determined that
this approach was an error. Employers providing
additional training for employees already receiving
training in accordance with existing § 1910.269 will
not accrue new on-going training costs in
conjunction with the training requirements in
revised § 1910.269 because these employers already
must provide training under existing § 1910.269;
OSHA does not consider the modified requirements
of the revised standard to be more time-intensive
than the existing requirements. Any new training
(including the training in the use of fall protection
for qualified climbers, discussed infra) replaces
training already required. In contrast, OSHA notes
that any employers providing additional training for
employees not already receiving training in
accordance with existing § 1910.269 will accrue
new on-going, annual training costs.
543 Consistent with this estimate, one commenter,
Siemens Power Generation, Inc., noted that its
employees already receive 4—8 hours of electrical
safety training per year (Ex. 0163). The commenter
indicated that the additional time OSHA allotted for
training was not sufficient for its workers. In
response, the Agency states that the assigned 1.5
hours additional training is an average for most
workers, including workers in the commenter’s
industry, and that the allotted time should be
sufficient to address the hazards for workers in that
industry. The Agency also emphasizes that this
estimate covers training on the new elements of the
standard, not an entire safety training course.
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applicable turnover rate for each
industry. OSHA notes that it increased
the estimated turnover rate for
Ornamental Shrub and Tree Services
from 31 percent to 53 percent based on
comments received from the Tree Care
Industry Association (Exs. 0419, 0503).
Table 33 shows the estimated turnover
rates for the various affected industry
segments.544
Based on research conducted by
CONSAD, OSHA estimates that most
establishments in affected industries
already are providing training that fully
complies with the requirements of the
final rule [5]. These establishments will
not incur any costs for training under
the final rule.
OSHA estimated the rates of current
compliance with the final requirements
for each affected industry. Within each
industry, the Agency estimated rates of
current compliance separately for
establishments based on their size and
whether they have a unionized
workforce. In the Ornamental Shrub and
Tree Services industry, estimated rates
of current compliance range from 50 to
75 percent. In all other affected
industries, the estimated rates of current
compliance range from 75 to 98 percent
[5].
The total estimated one-time cost of
compliance for providing training that
meets the requirements of the final rule
is 0.6 million. When OSHA annualized
this nonrecurring one-time cost at a rate
of 7 percent over 10 years, it results in
total estimated annualized costs of
approximately 0.1 million, as shown in
Table 33. Table 33 also shows the costs
of compliance for each affected
industry.
TABLE 33—ANNUALIZED ONE-TIME COSTS FOR PROVIDING ADDITIONAL TRAINING TO EMPLOYEES ALREADY RECEIVING
TRAINING IN ACCORDANCE WITH EXISTING § 1910.269
Employees
affected
(%)
Industry code
Industry name
NAICS 234910 ......
Water, Sewer, and Pipeline
Construction.
Power and Communication
Transmission Line Construction.
Industrial Nonbuilding Structure
Construction.
All Other Heavy Construction ..
Electrical Contractors ...............
Structural Steel Erection Contractors.
Building Equipment and Other
Machine Installation Contractors.
All Other Special Trade Contractors.
Electric Power Generation .......
Electric Power Transmission,
Control, and Distribution.
Major Publicly Owned Utilities
Industrial Power Generators ....
Ornamental Shrub and Tree
Services.
...................................................
NAICS 234920 ......
NAICS 234930 ......
NAICS 234990 ......
NAICS 235310 ......
NAICS 235910 ......
NAICS 235950 ......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Total ...............
% workers
in first-year
transition
Turnover
rate
(%)
Average
cost per affected employee
Compliance
rate
(%)
Annualized
one-time
compliance
costs
95
16
8
$61
90/75/95/85
$1,082
95
16
8
61
90/75/95/85
28,521
100
16
8
62
90/75/95/85
1,413
95
95
100
16
11
11
8
6
6
55
66
66
90/75/95/85
90/75/95/85
90/75/95/85
5,984
21,348
384
100
11
6
66
90/75/95/85
360
100
11
6
56
90/75/95/85
938
100
100
3
3
2
2
73
73
95/95/98/98
95/95/98/98
8,023
13,608
100
100
100
3
3
53
2
2
27
73
73
20
95/98
98
50/75
1,829
3,651
14,191
....................
....................
....................
....................
......................
101,332
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
Companies that perform construction
work associated with electric power
generation, transmission, and
distribution systems generally are also
able and willing to perform (and do
perform) similar work involving the
repair and maintenance of such systems.
The distinction between construction
work and repair or maintenance work
can be difficult to make in some
situations. For example, the distinction
may hinge on whether a particular piece
of equipment is regarded as an upgrade
or a ‘‘replacement-in-kind.’’
Since the work is often almost
identical, companies are not likely to
restrict themselves to only repair or
maintenance work, or to only
construction work, with regard to
potential jobs involving electric power
generation, transmission, and
distribution. Thus, it is reasonable to
assume that any company involved in
such work will have their employees
trained as required by the existing
OSHA standard addressing this type of
work in general industry (§ 1910.269).
Small business representatives from
the affected industries providing
544 The FEA carries over the assumption,
presented in the original CONSAD analysis and
carried through the PRIA, of additional one-time
training costs related to turnover. OSHA received
no comments on this approach. The consideration
of turnover here is to account for potential
transitional costs related to the incremental increase
in the time it takes to train new employees. In any
event, inclusion of these costs results, at most, in
a more conservative (and perhaps overestimated)
estimate of costs.
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One-Time Costs for Additional Training
for Employees Not Already Receiving
Training in Accordance with Existing
§ 1910.269
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
comments to OSHA on a draft of the
proposed rule generally indicated that
construction contractors follow and
comply with § 1910.269 for all of their
work, including construction work. But
some small business representatives
indicated that there are some companies
that follow the existing standards for
construction work in Subpart V, rather
than the standards for general industry
work in § 1910.269 [29].
When performing construction jobs
covered by existing Subpart V,
employers may be able to avoid costs
associated with complying with
§ 1910.269 requirements unrelated to
training. However, those employers
would still incur training costs if they
perform maintenance jobs, which are
covered by existing § 1910.269. Thus,
before the compliance deadlines for the
final rule, compliance with the training
requirements of § 1910.269 in particular
is likely, even if a specific job involves
only construction work and the
employer follows the relevant
provisions of Subpart V.
The number of firms, if any, that do
only construction work as defined by
OSHA, and, therefore, avoid providing a
basic training regimen for employees
under existing § 1910.269, is difficult to
estimate. One Small Entity
Representative (SER) estimated that
about 10 to 30 percent of contractors
involved in electric power transmission
and distribution work may exclusively
do construction; another representative
stated that it did not know of any
contractor firms that do exclusively
construction work [29].
It is unlikely that contractors
performing electric power generation,
transmission, or distribution work meet
both of the following criteria: (1) know
and expect that, for all projects
performed, only construction work will
be done such that they do not need to
train employees as required by existing
§ 1910.269 and (2) have employees work
without providing them with what
many consider to be minimum basic
safety training applicable to this type of
work, as specified in the training
requirements in existing § 1910.269.
Only contractors meeting both of these
criteria will incur costs under the final
rule for training employees who are not
already receiving training in accordance
with existing § 1910.269.
In the development of the final rule,
OSHA was not able to identify any
employers that performed work covered
by Subpart V and did not perform work
covered by § 1910.269. However,
carrying over assumptions presented in
the PRIA, OSHA calculated costs based
on an estimate that 5 percent of the
affected construction employees
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performs no work covered by existing
§ 1910.269, primarily in response to the
recommendations of the SBREFA Panel,
as discussed in the Initial Regulatory
Flexibility Analysis. Therefore, for
purposes of estimating the costs of
compliance associated with this final
rule, OSHA estimates that 5 percent of
the affected employees in several
construction industries will need to
receive the training required by existing
§ 1910.269 for their employers to
achieve full compliance.
Specifically, OSHA estimates that 5
percent of the affected employees in the
following industries will require this
training: Water, Sewer, and Pipeline
Construction; Power and
Communication Transmission Line
Construction; All Other Heavy
Construction; and Electrical Contractors.
OSHA also accounted for new hires
using an 11- to 16-percent turnover rate,
depending on the industry, and
accounted for additional costs
associated with the transition to the
final rule in the first-year by halving the
applicable turnover rate for each
industry.545
One commenter stated:
While many contractors may be doing
work covered by § 1910.269 a good many of
them don’t think they do or are not aware of
it. Many if not all of their employees have
never received training required by
§ 1910.269. We believe that OSHA’s estimate
of 5% of contractor employees will need this
training is way off. [Ex. 0186]
The contractors to which the
commenter is referring are already
legally obligated to comply with
training under § 1910.269. These are
costs the employers in question should
already be bearing. The costs in this
section only capture employers not
currently required to comply with
§ 1910.269.
OSHA estimates the costs associated
with the additional training necessary to
achieve full compliance with the final
rule for employees not already trained
in accordance with § 1910.269 as
involving resources (including labor
costs or other expenditures) equivalent
to 24.75 hours of employee time plus 3
minutes of clerical time per employee in
the affected industries.546 The Agency
also includes a cost for supervisor
training not accounted for in the PRIA,
545 For a discussion of why the FEA carried over
the assumption, presented in the original CONSAD
analysis and through the PRIA, of additional onetime training costs related to turnover, see supra,
footnote 545.
546 CONSAD estimated the additional training
would be equivalent to 24 hours, rather than 24.75
hours, of employee time [5]. OSHA’s estimate
(which it developed in the PRIA) reflects additional
transitional elements associated with these onetime costs.
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20589
with one supervisor trained for every
five workers. The Agency updated the
assumptions contained in the PRIA to
reflect current costs and assumes that
these employees will receive their
training in a training course at $1,149
per person [28]. OSHA also updated the
travel allowance of $90 included in the
PRIA to $99 using the Bureau of
Economic Analysis’ Implicit Price
Deflator for Gross Domestic Product
[32]. The Agency estimates that the
average cost of compliance per affected
employee for the required training will
range from $2,198 to $2,387 in the
affected industries. OSHA estimates
current compliance of zero for this part
of the analysis [5]. Commenters did not
question this assumption.
Thus, the Agency estimates the total
one-time cost of compliance for
providing additional training for
employees not already trained in
accordance with § 1910.269 to be $9.2
million. When OSHA annualized this
nonrecurring one-time cost at a rate of
7 percent over 10 years, it resulted in
estimated total annualized costs of
approximately $2.7 million, as shown in
Table 34. Table 34 also shows the costs
of compliance for each affected
industry.
Annual Costs for Additional Training
for Employees Not Already Covered by
§ 1910.269
As noted earlier, OSHA included
training costs based on an estimate that
5 percent of the affected construction
workforce performs no work covered by
§ 1910.269. Specifically, OSHA
estimates that these training costs would
affect 5 percent of the relevant
workforce in the following industries:
Water, Sewer, and Pipeline
Construction; Power and
Communication Transmission Line
Construction; All Other Heavy
Construction; and Electrical Contractors.
OSHA estimated the annual costs
associated with this additional training
for new affected employees as involving
resources (including labor costs or other
expenditures) equivalent to 24 hours of
supervisor and worker time plus 3
minutes of clerical time per employee.
OSHA estimates that the average cost of
compliance per affected employee for
the required training would range from
$2,198 to $741,783 in the affected
industries.
The Agency estimated the number of
affected employees in each
establishment needing training each
year by determining the corresponding
workforce turnover rate. OSHA
estimated the workforce turnover rate
associated with the relevant
occupational category for each
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potentially affected industry. The
estimated turnover rates among
employees performing electric power
generation, transmission, and
distribution work ranged from 11 to 16
percent in the affected construction
industries [5].
For the establishments and employees
affected by the expansion of the scope
of this training requirement, OSHA
estimated current compliance to be zero
[5].
The total estimated annual cost of
compliance for providing additional
training for employees not already
covered by § 1910.269 (and not already
provided with such training) was about
$0.0 million. Summing the annualized
one-time costs and annual costs results
in total costs of approximately $0.0
million, as shown in Table 34.
TABLE 34—ANNUALIZED ONE-TIME COSTS AND ANNUAL COSTS FOR ADDITIONAL TRAINING FOR EMPLOYEES NOT
ALREADY RECEIVING TRAINING IN ACCORDANCE WITH EXISTING § 1910.269
Employees affected
(%)
Industry code
NAICS 234910 .....
Turnover
rate
(%)
% workers in
first-year
transition
Average cost per
affected employee*
Compliance rate
(%)
Annualized
one-time
compliance costs
5
16
8
$2,314/$26,730
25671
$52,400
$0
$0
5
16
8
2,314/741,783
772533
1,514,316
0
0
0
NA
NA
NA
0
0
0
0
5
5
0
16
11
NA
8
6
NA
2,198/150,006
2,387/466,573
NA
156411
339587
0
306,417
806,160
0
0
0
0
0
0
0
0
NA
NA
NA
0
0
0
0
0
NA
NA
NA
0
0
0
0
0
0
NA
NA
NA
NA
NA
NA
0
0
0
0
0
0
0
0
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
0
0
0
0
0
0
0
0
0
0
0
................
................
................
..............................
1294201
2,679,293
0
0
Industry name
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure
Construction.
All Other Heavy Construction .......
Electrical Contractors ....................
Structural Steel Erection Contractors.
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors.
Electric Power Generation ............
Electric Power Transmission, Control, and Distribution.
Major Publicly Owned Utilities ......
Industrial Power Generators .........
Ornamental Shrub and Tree Services.
NAICS 234920 .....
NAICS 234930 .....
NAICS 234990 .....
NAICS 235310 .....
NAICS 235910 .....
NAICS 235950 .....
NAICS 235990 .....
NAICS 221110 .....
NAICS 221120 .....
NAICS 2211 .........
Various .................
SIC 0783 ..............
Total ..............
.......................................................
Total,
annualized
and annual costs
Annual
costs
*The first value is the one-time cost; the second value is the annual cost.
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance
rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
mstockstill on DSK4VPTVN1PROD with RULES2
6. One-Time Costs for Training
Qualified Employees in the Use of Fall
Protection
The final rule requires qualified
employees climbing or changing
location on poles, towers, or similar
structures to use fall protection
equipment unless the employer can
demonstrate that climbing or changing
location with fall protection is infeasible
or creates a greater hazard than climbing
or changing location without it. This
provision requires the use of new types
of fall protection equipment, such as
positioning straps with built-in
anchorage straps by qualified workers
who climb poles to work on electric
equipment. Qualified employees will
need to receive brief training—OSHA
estimates an hour—in the use of the
new fall protection equipment. To
estimate the ratio of workers who climb
or change location on poles, towers, or
similar structures to all workers in that
industry, OSHA divided the number of
line installers and repairers (51,440) in
NAICS 221100 (Electric Power
Generation, Transmission and
Distribution) by the total employment in
that NAICS (395,570) [39, 40]. OSHA
assumed that the resulting value of 0.13
was similar across all affected
NAICSs.547 In addition to the 13 percent
of existing workers affected by this
requirement, OSHA accounted for
turnover and the first-year transition to
the final rule, as previously noted.548
The compliance rate for this training is
necessarily the same as the compliance
rate estimated for upgrading fall
protection equipment, that is, 50
percent across all affected NAICS. This
approach results in estimated total onetime costs of $0.4 million and
annualized one-time compliance costs
of $0.07 million, as shown in Table 35.
Table 35 also shows the costs of
compliance for each affected industry.
547 OSHA’s estimates of the one-time costs for
training qualified employees in the use of fall
protection and the costs for upgrading positioning
straps as part of work-positioning equipment are
conservative, as OSHA based these estimates on the
total number of line installers and repairers,
including underground power-line installers and
repairers, who generally do not need to climb or
change location on poles, towers, or similar
structures. Employers will generally neither need to
provide and ensure the use of, nor provide training
on, the newly required type of work-positioning
equipment for this subset of workers.
548 For a discussion of why the FEA carried over
the assumption, presented in the original CONSAD
analysis and through the PRIA, of additional onetime training costs related to turnover, see supra,
footnote 545.
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TABLE 35—ANNUALIZED ONE-TIME COSTS FOR TRAINING IN USE OF FALL PROTECTION FOR QUALIFIED EMPLOYEES
Employees
affected
(%)
Industry code
Industry name
NAICS 234910 ......
Water, Sewer, and Pipeline
Construction.
Power and Communication
Transmission Line Construction.
Industrial Nonbuilding Structure
Construction.
All Other Heavy Construction ..
Electrical Contractors ...............
Structural Steel Erection Contractors.
Building Equipment and Other
Machine Installation Contractors.
All Other Special Trade Contractors.
Electric Power Generation .......
Electric Power Transmission,
Control, and Distribution.
Major Publicly Owned Utilities
Industrial Power Generators ....
Ornamental Shrub and Tree
Services.
NAICS 234920 ......
NAICS 234930 ......
NAICS 234990 ......
NAICS 235310 ......
NAICS 235910 ......
NAICS 235950 ......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Total ...............
...................................................
% workers
in first-year
transition
Turnover
rate
(%)
Average
cost per affected employee
Compliance
rate (%)
Annualized
one-time
compliance
costs
0
NA
NA
NA
NA
$0
13
16
8
$44
50/50/50/50
15,159
0
NA
NA
NA
NA
0
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
0
0
0
NA
NA
NA
NA
0
0
NA
NA
NA
NA
0
13
13
3
3
2
2
52
52
50/50/50/50
50/50/50/50
18,235
31,159
13
0
0
3
0
NA
2
0
NA
52
NA
NA
50/50
NA
NA
4,166
0
0
....................
....................
....................
....................
........................
68,719
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: BLS [39, 40], CONSAD [5], U.S. Census [43, 44, 45, 46].
7. Costs To Comply With Existing
§ 1910.269 (Other Than Training) for
Employers Not Already Covered by
§ 1910.269
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As described earlier, OSHA believes
that construction contractors that
perform work involving electric power
generation, transmission, or distribution
generally comply with the requirements
of § 1910.269. Nevertheless, for
purposes of estimating the costs of
compliance associated with this final
rule, OSHA estimated costs associated
with complying with existing
requirements in § 1910.269 for some
construction establishments.
Specifically, OSHA estimates that the
compliance costs associated with
achieving full compliance with the
requirements of existing § 1910.269 for
549 OSHA derived this cost, which represents a
composite of the various annualized nontraining
costs divided by the number of affected employees,
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the construction industry will be
equivalent to that represented by 5
percent of the relevant workforce not
being in compliance with the
requirements of existing § 1910.269,
which OSHA introduced in the general
industry standards in 1994. In the PRIA,
OSHA identified the affected employees
as being in the following industries:
Water, Sewer, and Pipeline
Construction; Power and
Communication Transmission Line
Construction; All Other Heavy
Construction; and Electrical Contractors.
No commenters objected to this
approach.
In the analysis of the proposed rule
published in 2005, OSHA estimated the
resources necessary to achieve
compliance with the relevant
requirements to average about $64 per
employee.549 This cost is equivalent to
that associated with compliance with
existing § 1910.269, as supported by the
public record developed during
promulgation of that standard (59 FR
4320). There were no comments on the
PRIA questioning this estimate but
OSHA has updated it from $64 in 2005
dollars to $70 in 2009 dollars to account
for inflation, using the Bureau of
Economic Analysis’ Implicit Price
Deflator for Gross Domestic Product
[32].
Thus, the total estimated annual costs
associated with achieving compliance
with the nontraining requirements of
existing § 1910.269 for the construction
industry is $0.2 million, as shown in
Table 36. Table 36 also shows the costs
of compliance for each affected
industry.550
from the regulatory impact analysis supporting the
1994 § 1910.269 rulemaking.
550 This estimated cost increased over that
estimated cost in the PRIA because OSHA updated
the unit cost and the estimates of power workers in
the affected industries (see the approach outlined
under the heading ‘‘Profile of Affected Industries’’).
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TABLE 36—ANNUAL COSTS TO COMPLY WITH EXISTING § 1910.269 (OTHER THAN TRAINING) FOR EMPLOYEES NOT
ALREADY COVERED BY § 1910.269
Employees
affected
(%)
Average
cost per affected employee
Compliance
rates
(%)
Annual
compliance
costs
Water, Sewer, and Pipeline Construction ....................................
Power and Communication Transmission Line Construction ......
Industrial Nonbuilding Structure Construction ..............................
All Other Heavy Construction .......................................................
Electrical Contractors ...................................................................
Structural Steel Erection Contractors ...........................................
Building Equipment and Other Machine Installation Contractors
All Other Special Trade Contractors ............................................
Electric Power Generation ...........................................................
Electric Power Transmission, Control, and Distribution ...............
Major Publicly Owned Utilities ......................................................
Industrial Power Generators ........................................................
Ornamental Shrub and Tree Services .........................................
5
5
0
5
5
0
0
0
0
0
0
0
0
$70
70
NA
70
70
NA
NA
NA
NA
NA
NA
NA
NA
0/0/0/0
0/0/0/0
NA
0/0/0/0
0/0/0/0
NA
NA
NA
NA
NA
NA
NA
NA
$4,427
121,855
NA
25,941
76,067
NA
NA
NA
NA
NA
NA
NA
NA
.......................................................................................................
....................
....................
....................
228,289
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
NAICS 234930 ......
NAICS 234990 ......
NAICS 235310 ......
NAICS 235910 ......
NAICS 235950 ......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Total ...............
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
8. Annual Costs for Required
Communications Between Host
Employers and Contract Employers
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The final rule requires specific
communications between host
employers and contract employers.
These requirements would apply for
each project performed by a
contractor.551 For a complete discussion
of the host-contractor provisions of the
final rule, see relevant discussion for
§ 1926.950(c) in Section V, Summary
and Explanation of the Final Rule,
earlier in this preamble.
Contractors perform an estimated
4,596,731 projects for host employers
annually. Contractors in establishments
classified in the Power and
Communication Transmission Line
Construction industry perform about
1,701,656 of those projects, and
551 Final § 1926.968 defines ‘‘contract employer’’
as ‘‘[a]n employer, other than a host employer, that
performs work covered by Subpart V of this part
under contract.’’ That section also defines ‘‘host
employer’’ as ‘‘[a]n employer that operates, or that
controls the operating procedures for, an electric
power generation, transmission, or distribution
installation on which a contract employer is
performing work covered by Subpart V of this part.’’
Thus, under the final rule the contract employer
(also called ‘‘contractor’’ in the FEA) is not always
under contract to a host employer. However, to
simplify the analysis of costs under the final rule,
the FEA assumes that every contract employer is
working under contract to a host employer. This
simplifying assumption should have a negligible
effect on costs since contract employers will almost
always be working for host employers and, in the
remaining cases, the host employer and the contract
employer (which is working for a different entity)
must still exchange information.
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contractors in establishments classified
in the Electrical Contractors industry
perform another 1,247,104 of those
projects [5, updated by OSHA].552
OSHA estimates that the requirements
for communications between host
employers and contract employers will
affect 50 percent of projects performed
by contractors from small
establishments and 100 percent of
projects performed by contractors from
large establishments. Furthermore,
OSHA estimates that between 50 and 90
percent of these projects are already in
compliance.553 This compliance rate
results in a total of 932,061 projects that
will incur costs under the rule. The final
requirements will not affect projects
552 OSHA used CONSAD’s approach to estimating
the number of projects. That is, the estimated
number of projects per year for a given industry is
equal to the number of crews (that is, the number
of power workers divided by the crew size)
multiplied by the number of projects per crew per
day (that is, one project), multiplied by the number
of workdays per year (250). For most industries,
OSHA estimates that a crew consists of three power
workers at small establishments and six power
workers at large establishments. For Ornamental
Shrub and Tree Services (SIC 0783), however,
OSHA estimates that a crew consists of two workers
at a small establishment and four workers at a large
establishment [5].
553 OSHA notes that there are no costs associated
with the provision in the final rule requiring the
contract employer and the host employer to
coordinate their work rules and procedures so that
each employee of the contract employer and the
host employer is protected. Because such
coordination is essential for the reliable operation
of electric power generation, transmission, and
distribution systems, OSHA anticipates that host
employers and contract employers are virtually in
100-percent compliance already.
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performed by host employers without
the use of contract employers, so only
projects performed by contract
employers result in costs for host
employers. To calculate the projects for
which hosts will incur costs, OSHA
relied on CONSAD’s [5] estimate of the
percentage of projects performed using
contractors, as shown in Table 37.
Some projects will be sufficiently
simple, straightforward, and routine as
to avoid the need for additional
communication beyond what was
already occurring between host
employers and their contractors before
the promulgation of the final rule. The
new communication requirements will
not affect an estimated 50 percent of the
projects performed by establishments
with fewer than 20 employees [5].
OSHA determined that these
requirements will affect all projects
performed by establishments with 20 or
more employees [id.]
OSHA estimated the costs associated
with these provisions as involving
resources (including labor costs or other
expenditures) equivalent to 10 minutes
of supervisory time each for the host
employer and the contractor on affected
projects involving establishments with
fewer than 20 employees and involving
resources equivalent to 15 minutes of
supervisory time each for the host
employer and the contractor on affected
projects involving establishments with
20 or more employees [5].554 OSHA also
554 OSHA’s estimates include the time for
gathering, as well as disseminating, the required
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estimates that the average cost of
compliance for contractors associated
with the host-contractor provisions will
range from $4.87 to $10.62 per affected
project. The corresponding cost of
compliance for utilities (host employers)
associated with these requirements
range from $8.43 to $12.65 per affected
project.
OSHA estimates that the
communications required by the final
rule already occur for most affected
projects. Employers involved in an
estimated 50 percent of the affected
projects performed by smaller
establishments are already in
compliance with the final requirements,
and an estimated 75 to 90 percent of the
affected projects performed by larger
contractors are also already in
compliance. These projects will incur
no additional costs to achieve
compliance with the final hostcontractor provisions. No commenter
questioned these estimates of current
compliance, originally developed by
CONSAD for the PRIA [5].
Thus, OSHA estimates the total
annual cost of compliance associated
with the final host-contractor provisions
to be approximately $17.8 million, as
shown in Table 37. This total represents
an increase from the PRIA due to a
general increase in the number of
contractor projects performed annually;
furthermore, for reasons discussed in
the summary and explanation for final
§ 1926.950(c), in Section V, Summary
and Explanation of the Final Rule,
earlier in this preamble, the increase
also results from accounting for the
percentage of projects affected in the
Ornamental Shrub and Tree Services
industry. Table 37 also shows the costs
of compliance for each affected
industry.
EEI questioned OSHA’s cost estimate
for the host-contractor requirements in
the proposed rule (Ex. 0501). EEI’s first
objection was that ‘‘CONSAD gave no
attention to the host-contractor
provisions when assessing the risk to be
addressed by the standard.’’
OSHA does not find that the extent to
which the host-contractor provisions
obviate risk has any bearing on the
reasonableness of the estimated cost of
complying with these provisions.
EEI’s second objection was that ‘‘the
nature of such communications varies
widely [depending on] the nature of the
particular work being performed, and
the relative size of the owners and
contractors involved.’’
As explained previously under the
summary and explanation for final
§ 1926.950(c), in Section V, Summary
and Explanation of the Final Rule,
earlier in this preamble, OSHA revised
the host-contractor provisions to more
clearly define the information that hosts
and contractors must exchange. With
the host-contractor requirements now
more clearly defined, OSHA believes
that the 10 to 15 minutes of supervisory
time used to estimate the costs of these
provisions are reasonable. The Agency
notes that neither EEI nor any other
commenter provided specific
information that would enable the
Agency to revise its estimate.
TABLE 37—ANNUAL COSTS FOR REQUIRED COMMUNICATIONS BETWEEN HOST EMPLOYERS AND CONTRACTORS
Industry code
Contractor
projects
performed
annually*
Industry name
Projects
affected
(%)
small/
large
Compliance
rate
(%)
Contractor
projects
affected
Host % of
contractor
work
Host
projects
affected
Cost per
project
(small
est.)
Cost per
project
(large
est.)
Annual
compliance
costs
Contractors
NAICS 234910 .....
NAICS 234920 .....
NAICS 234930 .....
NAICS 234990 .....
NAICS 235310 .....
NAICS 235910 .....
NAICS 235950 .....
NAICS 235990 .....
SIC 0783 ..............
Contractor
Subtotal.
Water, Sewer, and Pipeline
Construction.
Power and Communication
Transmission Line Construction.
Industrial Nonbuilding
Structure Construction.
All Other Heavy Construction.
Electrical Contractors .........
Structural Steel Erection
Contractors.
Building Equipment and
Other Machine Installation Contractors.
All Other Special Trade
Contractors.
Ornamental Shrub and
Tree Services.
.............................................
65,078
50/100
50/50/75/75
16,270
NA
NA
$7.06
$10.59
$150,214
1,701,656
50/100
65/65/90/90
208,292
NA
NA
7.06
10.59
1,891,463
78,017
50/100
50/50/75/75
19,504
NA
NA
7.05
10.57
204,286
410,541
50/100
50/50/75/75
102,635
NA
NA
6.97
10.45
894,356
1,247,104
21,066
50/100
50/100
50/50/75/75
50/50/75/75
311,776
5,267
NA
NA
NA
NA
7.08
7.04
10.62
10.57
2,702,235
47,763
19,739
50/100
50/50/75/75
4,935
NA
NA
7.08
10.62
44,957
62,701
50/100
50/50/75/75
15,675
NA
NA
6.92
10.39
124,535
990,830
50/100
50/75
247,707
NA
NA
4.87
7.30
1,749,688
4,596,731
................
....................
932,061
................
................
................
................
7,809,497
................
................
23
62
217,357
579,649
8.43
8.43
12.65
12.65
2,397,541
6,393,786
Host Employers
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NAICS 221110 .....
NAICS 221120 .....
Electric Power Generation
Electric Power Transmission, Control, and
Distribution.
................
................
information. The Agency believes that host
employers will most likely gather the required
information for each contract as a whole, instead of
gathering the information for each project, as this
approach to gathering information would be the
most cost-effective approach. Thus, the costs of
gathering information would be distributed over all
projects covered by each contract. Information on
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................
................
....................
....................
the safety aspects of the project should flow from
the purely technical aspects of the project, for
which consultation should be a logical outcome,
thereby resulting in limited and incidental
additional burden.
The final rule’s time estimates are likely
conservative. OSHA retained its estimates from the
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proposal. However, OSHA also revised the hostcontractor requirements in the final rule in response
to numerous comments, including comments from
the Small Business Administration’s Office of
Advocacy (Ex. 0207). The revisions should lower
compliance burdens and reduce costs for host
employers and contract employers.
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TABLE 37—ANNUAL COSTS FOR REQUIRED COMMUNICATIONS BETWEEN HOST EMPLOYERS AND CONTRACTORS—
Continued
Contractor
projects
performed
annually*
Projects
affected
(%)
small/
large
Compliance
rate
(%)
Contractor
projects
affected
Cost per
project
(small
est.)
Cost per
project
(large
est.)
Annual
compliance
costs
51,823
8.43
12.65
571,626
9
83,233
NA
12.65
648,391
................
................
932,061
................
................
10,011,344
................
................
932,061
................
................
17,820,841
Host % of
contractor
work
Industry code
Industry name
NAICS 2211 .........
Major Publicly Owned Utilities.
Industrial Power Generators
................
................
....................
................
6
................
................
....................
................
Various Host
Employer
Subtotal.
.............................................
................
................
....................
Total ..............
.............................................
................
................
....................
Host
projects
affected
Various .................
* The table excludes projects performed directly by host employer utilities as they do not involve communications between host employers and contractors. The
costs to utilities consist of costs to communicate with contractors on the projects contractors perform for utilities.
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance
rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
The final rule expands existing
requirements for employers to conduct
job briefings before employees begin
work on affected projects. Specifically,
the final rule requires affected
employers to provide the employee in
charge of the job with all available
information that relates to the
determination of existing characteristics
and conditions that the crew must
complete.
OSHA estimates that employers
perform 9,953,249 projects in the
construction, utility, power generation,
and line-clearance tree-trimming
industries annually [5, updated by
OSHA]. Of these employers, the
industries with the highest annual
compliance costs, the Power and
Communication Transmission Line
Construction industry and the Electrical
Contractors industry, perform an
estimated 1,701,656 projects and
1,247,104 projects, respectively (id.).
While the final rule potentially affects
100 percent of all 9,953,249 projects,
between 85 and 98 percent of the
projects are already in compliance [5].
Employers can achieve compliance
with the final rule through the following
small addition to routine
communications that already take place
regularly between employers and
employees involved in the affected
projects. Specifically, OSHA estimates
the costs of compliance associated with
the final job-briefing requirement to
involve resources (including labor costs
or other expenditures) equivalent to 5
minutes of supervisory time and 5
minutes of employee time for each
employee on each affected project [5].555
Thus, OSHA estimates that the
average cost of compliance associated
with the final requirements for job
briefings will be $8.48 to $21.21 per
affected project performed by utilities,
other power generators, and
construction contractors. The estimated
average cost of compliance for projects
performed by establishments in the
Ornamental Shrub and Tree Services
industry is about $4.20 to $7.75 per
project.
For the PRIA, based on research by
CONSAD, OSHA estimated that
employers already provide the required
information to the employee in charge
for most affected projects. Commenters
on the proposal did not question these
assumptions. OSHA estimates that
employers (other than utilities and other
power generators) involved in an
estimated 85 percent of the affected
projects performed by establishments
with fewer than 20 employees are
already in compliance with the final
requirements, while employers (other
than utilities and other power
generators) involved in an estimated 95
percent of the affected projects
performed by establishments with 20 or
more employees also are already in
compliance with the final requirements
[5]. Among utilities and other power
generators, an estimated 95 percent to
98 percent of the potentially affected
projects involve employers already fully
in compliance with the final provisions
[id.]. For projects already in compliance,
employers will incur no additional costs
to achieve compliance with the final
rule [id.].
The total estimated annual cost of
compliance associated with the final
requirement to provide information to
the employee in charge is, thus,
approximately $6.7 million, as shown in
Table 38. Table 38 also shows the costs
of compliance for each affected
industry.
555 Consistent with the assumption on the number
of total employees per project, the costs also reflect
one supervisor per project, plus two regular
employees per project at small establishments, and
five regular employees at large establishments,
except in Ornamental Shrub and Tree Services (SIC
0783), where it is one regular employee at small
establishments and three at large establishments.
OSHA’s cost estimate is probably overly
conservative. OSHA believes that it should not, on
average, take any additional time (over the time
already required to conduct a job briefing under
existing § 1910.269) for the employee in charge to
brief the rest of the employees about the
information the employer must supply the
employee in charge pursuant to the final rule. In
fact, in some cases, the final rule could reduce the
time needed to conduct a job briefing. For example,
if the employer tells the employee in charge that a
utility pole on the job is cracked and that the pole’s
ability to support additional weight is suspect, the
employee in charge would no longer need to go
over the pole inspection in as much detail, although
the employee in charge would have to discuss polebracing procedures, during the job briefing. If the
employer had not reported this information, the
employee in charge would cover the pole
inspection, but not bracing procedures, during the
job briefing. However, after the employees
discovered the crack, the employee in charge would
need to hold a second job briefing (and expend
additional time) to go over the bracing procedures.
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9. Annual Costs Associated With
Expanded Requirements for Job
Briefings
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20595
TABLE 38—ANNUAL COSTS ASSOCIATED WITH JOB BRIEFINGS
Industry name
NAICS 234910 ......
Water, Sewer, and Pipeline
Construction.
Power and Communication
Transmission Line Construction.
Industrial Nonbuilding Structure
Construction.
All Other Heavy Construction ..
Electrical Contractors ...............
Structural Steel Erection Contractors.
Building Equipment and Other
Machine Installation Contractors.
All Other Special Trade Contractors.
Electric Power Generation .......
Electric Power Transmission,
Control, and Distribution.
Major Publicly Owned Utilities
Industrial Power Generators ....
Ornamental Shrub and Tree
Services.
NAICS 234920 ......
NAICS 234930 ......
NAICS 234990 ......
NAICS 235310 ......
NAICS 235910 ......
NAICS 235950 ......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Total ...............
Projects
affected
(%) small/
large
Projects
performed
annually
Industry code
...................................................
Cost per
project
(small est.)
Cost per
project
(large est.)
Compliance
rate
(%)
Annual
compliance
costs
65,078
100/100
$9.29
$17.92
85/85/95/95
$70,743
1,701,656
100/100
9.29
17.92
85/85/95/95
1,777,657
78,017
100/100
9.28
17.92
85/85/95/95
70,999
410,541
1,247,104
21,066
100/100
100/100
100/100
8.48
9.79
9.77
15.98
19.16
19.14
85/85/95/95
85/85/95/95
85/85/95/95
424,921
1,545,162
24,717
19,739
100/100
9.79
19.16
85/85/95/95
23,197
62,701
100/100
8.58
16.26
85/85/95/95
71,957
1,582,025
2,689,805
100/100
100/100
11.01
11.01
21.21
21.21
95/95/98/98
95/95/98/98
675,284
1,144,815
360,869
723,820
990,830
100/100
100/100
100/100
11.01
21.21
4.20
21.21
21.21
7.75
95/98
98
85/95
153,887
306,992
407,227
9,953,249
....................
....................
....................
........................
6,697,557
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
mstockstill on DSK4VPTVN1PROD with RULES2
10. Costs Associated With Arc-Hazard
Assessment
Paragraph (g)(1) of final § 1926.960
requires the employer to assess
employee workplace exposures to
hazards from flames or from electric
arcs. Paragraph (g)(2) of final § 1926.960
requires the employer to make a
reasonable estimate, for each exposed
employee, of the incident heat energy
associated with hazards from electric
arcs. The FEA estimates the cost for
both provisions simultaneously in this
section because, as part of the effort to
calculate incident energy, the employer
necessarily must assess the hazards to
employees. The FEA also uses the term
‘‘arc-hazard assessment’’ to refer to both
requirements.
For the proposed rule, the PRIA used
an approach based on the CONSAD
report [5], calculating annual costs on a
per-project and per-employee basis.
Some commenters questioned this
approach, which projected a cost of $2
per project. (See, for example, Exs. 0208,
0505.) OSHA modified the PRIA
methodology for arc-hazard assessment
and instead is calculating primarily onetime costs on a per-firm basis. OSHA
modified the methodology because it is
not necessary to recalculate the costs for
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each project; the Agency believes that,
except with respect to power generation
installations as discussed later, a
system-wide calculation is a more
logical outcome of the rule.556
OSHA also is not accounting for costs
to contractors in the final rule (a second
modification from the PRIA). The
Agency believes that, as utilities will
need to perform the calculations on
their own systems either in-house or
using engineering consultants, utilities
will provide information on potential
heat energy to contractors, even though
the final rule does not explicitly require
utilities to do so. Otherwise, host
employers would incur costs associated
with those estimates twice, once when
the host employer generates the estimate
and a second time when the contractor
passes the costs of generating the
estimate back to the host employer.
As in the PRIA, OSHA estimates that
75 percent of small utilities and 85
percent of large utilities already
performed the necessary calculations
and will not incur costs under the rule.
556 Since employers do not need to perform
extensive recalculations of their systems annually,
as assumed in the PRIA, the estimated annualized
cost of this provision is substantially less than the
estimated cost in the PRIA.
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For the remaining utilities, which will
have to estimate the available heat
energy that would result from electric
arcs, the approach will likely vary
depending on the size of the utility.
OSHA believes that small utilities
would likely hire a consultant to
perform the calculations for them, while
large utilities would likely use
commercially available software and
perform the calculations in-house.
OSHA estimates that the 25 percent of
small utilities that do not already
perform the calculations will hire a
consultant to provide estimates of
incident-heat-energy exposures. OSHA
estimates that it will take a consultant
28 hours to perform the calculations at
a rate of $250 per hour, for an average
cost of $7000 per affected utility and a
total of approximately $1.2 million for
all affected small utilities.557 When
OSHA annualized this cost at 7 percent
over 10 years, it results in annualized
costs for affected small utilities of
approximately $0.03 million.
Large utilities are more likely than
small utilities to face situations not
557 While small utilities have the option of using
the tables OSHA provides, this FEA conservatively
assumed they will use the more expensive option
of hiring consultants.
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covered by the tables in Appendix E.
These utilities can perform the
calculations using several different
methods. The proposed rule allowed
employers to use Allen Privette’s Heat
Flux Calculator, a free software program
widely available on the Internet, to
perform the calculations. After
considering comments from rulemaking
participants, OSHA determined that the
Heat Flux Calculator is not a reasonable
method for estimating incident energy
regardless of exposure or voltage. (See
the discussion of final § 1926.960(g)(2)
in Section V, Summary and Explanation
of the Final Rule, earlier in this
preamble.) Many utilities already use a
more reliable means of calculating
incident heat energy, but some utilities
will have to buy software to estimate
incident heat energy. OSHA estimates
that 15 percent of large utilities will
need to purchase software, at a cost of
approximately $2,500 per firm [7].
For the large utilities buying software,
an engineer will have to input
parameters into the software to
determine the incident-heat energy that
would result from electric arcs. These
parameters include fault current, the
expected length of the electric arc, the
distance from the arc to the employee,
and the clearing time for the fault.
OSHA estimates that performing this
task for all affected large-utility
employees will require 500 engineering
hours per affected firm, at the estimated
hourly rate for an engineer of $47.17.
This determination results in
engineering costs of $25,970 per affected
firm, and total engineering costs for all
affected firms of $6.5 million.
Consistent with the ratio of engineering
time to clerical time used in the PRIA,
these same firms will also incur clerical
costs, equivalent to 25 hours of clerical
time at a wage of $28.75 per hour, or
$719 per utility. This determination
results in total clerical costs for all
affected firms of approximately $0.2
million. Summing software, engineering
labor, and clerical labor costs for all
affected large firms results in total costs
of $6.7 million and annualized costs of
$2.1 million.
TVA estimated that costs should be
about $300 per employee (Ex. 0213).
The PRIA estimated 2 hours of
engineering time per employee and $2
per project.558
558 OSHA believes that (with the exception of
power generation facilities, as discussed later) it
likely overestimated the cost of performing the
calculations, particularly with respect to
distribution installations. This belief is based in
part on expert opinion provided to ERG, which
suggested that the calculations would require
substantially fewer hours than indicated by TVA
[8].
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The Agency concluded that, because
electric utilities will likely perform
calculations on a per-circuit, rather than
per-project or per-employee, basis and
because the number of circuits operated
by a utility is generally proportional to
the size of that utility, the costs should
be based on the number of hours the
utility will take to perform the
calculations as determined by the size of
the utility. Consequently, the peremployee basis used by TVA and the
per-employee and per-project basis used
by the PRIA are generally unsuitable for
estimating costs related to calculating
incident energy.
However, TVA’s description of the
methodology it used in calculating
incident energy suggests that TVA
included costs associated with lowering
incident energy at a nuclear power
generation plant. As explained in the
summary and explanation for final
§ 1926.960(g)(5), in Section V, Summary
and Explanation of the Final Rule,
earlier in this preamble, OSHA believes
that any such measures requiring
substantial expenditures are likely to be
necessary only for electric power
generation installations. To account for
the costs of adopting incident-energycontrol measures for electric power
generation installations, OSHA included
costs for reducing incident-energy
exposures that, when combined with
OSHA’s estimated costs for calculating
incident energy, correspond to TVA’s
estimate of $300 per employee for firms
in industries with generation
installations.
Thus, OSHA included costs in this
FEA to account for additional
engineering controls that employers
with power generation installations
might need to implement to reduce the
incident energy of particular circuits to
no more than 100 cal/cm2 (the
maximum level for which protective
clothing and equipment are generally
available). Such engineering controls
might include installing current-limiting
devices, resetting circuit breaker trip
devices, and using remote control
operating and test equipment.
To estimate the cost of these potential
engineering controls, OSHA relied on
the TVA estimate that the arc-hazard
assessment will cost about $300 per
employee. For each relevant industry
affected by the need to implement these
potential controls (the utilities in the
Electric Power Generation industry
(NAICS 221100), all Industrial Power
Generators (Various NAICS), and Major
Publicly-Owned Utilities (NAICS 2211)
judged to operate power generation
installations), TVA’s total estimated
costs for the arc-hazard assessment were
higher than the costs estimated by
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OSHA for this assessment. OSHA
attributed the difference in cost between
the two estimates to the additional
engineering controls that OSHA
identified for the final rule. TVA stated
in its comments to the proposed rule
that TVA based its estimates ‘‘on all
circuits’’ (including, presumably,
circuits that require a reduction in
incident energy using engineering
controls) and that its estimates did not
include the cost of purchasing arc-flash
protective equipment (Ex. 0213).
To account for the additional
engineering control costs, OSHA
increased the cost of the arc-hazard
assessments (which include the cost for
engineering controls) for utilities having
power generation installations above
what OSHA already estimated for the
assessment so that the total averaged
$300 per power worker employee,
consistent with TVA’s cost estimate.
(For example, for a given industry, if the
cost of the arc-hazard assessment,
without the engineering controls
adjustment, amounted to $150 per
employee, OSHA increased the cost by
$150 per employee to account for the
adjustment.) OSHA also assumed that
existing compliance rates associated
with these engineering controls are
identical to the compliance rates
estimated for the unadjusted arc-hazard
assessment (that is, the compliance rate
estimated for the arc-hazard assessment
without the addition of engineering
controls).
To calculate the percentage of firms in
the Major Publicly-Owned Utilities
industry that operate generating plants
(and thus power generation
installations), OSHA first crossreferenced OSHA’s estimate of 277 firms
that are in the Major Publicly-Owned
Utilities industry against the 2008 EIA
Form 860 database, which provides a
nationwide census of generating plants
by owner [49]. This comparison showed
that 106 of the firms that are in the
Major Publicly-Owned Utilities industry
and that are under the scope of the final
rule own generating plants. OSHA then
assumed that the distribution by size of
this subset would mirror that of the
entire Major Publicly-Owned Utilities
population, resulting in an estimated 13
small firms and 93 large firms that are
Major Publicly-Owned Utilities with
generating facilities.
As indicated in Table 39, the Agency
estimates that the annualized one-time
cost for these engineering controls is
approximately $26,737 for small firms
and $2,123,110 for large firms, for a total
of $2,149,847 for all affected firms.
Summing software costs, engineering
labor, clerical labor, consulting, and
incident-energy reduction costs for both
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small and large firms results in total
estimated costs for all affected firms of
$10.6 million. When this one-time cost
is annualized at a 7-percent interest rate
over 10 years, the resulting annualized
costs are approximately $1.5 million as
shown in Table 39. Table 39 also shows
the costs of compliance for each affected
industry.
TVA asserted that the costs associated
with arc-hazard assessments recur
annually (Ex. 0213). TVA indicated that
performing such a calculation, while
time consuming initially, is not nearly
as time consuming when performed on
an ongoing basis. TVA suggested the
ongoing cost would be only 3 percent of
the initial cost (id.).
As explained later, the Agency took a
more conservative approach by
assuming annual ongoing costs of 10
percent of the initial cost. This approach
includes an annual assessment to
examine any changes in conditions and
the costs of a potential recalculation of
the system. (See Table 40.)
One commenter suggested that
liability costs would rise due to
consultants underestimating incident
heat energy (Ex. 0178).
OSHA believes that this comment is
speculative and without merit.
Moreover, as a practical matter, the
typical consultant would likely carry
personal liability insurance and,
therefore, factors this cost into his or her
consulting fees (which the Agency is
assuming will be $250 an hour, on
average). Also, the commenter did not
establish why these determinations
present a new source of liability, as
firms (whether consultants or utilities)
that perform such calculations now are
liable for any flawed estimates given to
others.
Another commenter suggested that
electrical contractors may find it
especially demanding to comply with
the arc-hazard assessment provision
because of the difficulties involved in
training a highly mobile workforce to
understand a constantly changing
variety of electrical systems and because
of the difficulties resulting from
contractors’ working for a variety of
utilities (Ex. 0501).
OSHA believes that the commenter’s
concerns are groundless. First, as stated
earlier, the Agency accounted for any
costs related to training and included in
its calculations the costs specific to each
affected industry. Second, as also stated
earlier, the Agency expects that host
employers will pass information related
to potential heat-energy hazards to the
contractors during the exchange of
information between host employers
and contract employers, as doing so is
in their economic self-interest. As such,
varying work situations and a mobile
workforce should not pose major issues
for contractors.559
TABLE 39—ANNUALIZED ONE-TIME COSTS ASSOCIATED WITH ARC-HAZARD ASSESSMENT
Industry code
Compliance
rate
(%)
Industry name
Firms using
consultant
(% of small)
Consulting
hours per
firm
Total
consulting
costs
Incidentenergy
reduction
costs
Total
annualized
costs—
small firms
Small Firms
NAICS 234910 ......
NAICS 234920 ......
NAICS 234930 ......
NAICS 234990 ......
NAICS 235310 ......
NAICS 235910 ......
NAICS 235950 ......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
mstockstill on DSK4VPTVN1PROD with RULES2
Total ...............
Water, Sewer, and Pipeline Construction.
Power
and
Communication
Transmission Line Construction.
Industrial Nonbuilding Structure
Construction.
All Other Heavy Construction ......
Electrical Contractors ...................
Structural Steel Erection Contractors.
Building Equipment and Other
Machine Installation Contractors.
All Other Special Trade Contractors.
Electric Power Generation ...........
Electric Power Transmission,
Control, and Distribution.
Major Publicly Owned Utilities .....
Industrial Power Generators ........
Ornamental Shrub and Tree
Services.
.......................................................
559 The commenter also stated that electrical
contractors would incur a special burden in
conjunction with the final rule’s arc-flash protective
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NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
75
75
25
25
28
28
$553,000
563,500
$25,461
NA
$82,360
80,230
75
NA
NA
25
NA
NA
28
NA
NA
57,750
NA
NA
1,276
NA
NA
8,404
0
NA
....................
....................
....................
1,174,250
26,737
170,994
equipment requirements. As discussed later, the
Agency is costing eight pairs of flame-resistant
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clothing, which should be sufficient to cover the
different situations contractors might face.
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234990
235310
235910
235950
...
...
...
...
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Total ............
NAICS 2211 .......
Various ...............
SIC 0783 ............
NAICS 235990 ...
NAICS 221110 ...
NAICS 221120 ...
NAICS
NAICS
NAICS
NAICS
NAICS 234930 ...
NAICS 234910 ...
NAICS 234920 ...
Industry code
Industry name
....................................................................
..................
85
85
NA
NA
85
85
NA
NA
NA
NA
NA
NA
NA
Compliance rate
(%)
..................
15
15
NA
NA
15
15
NA
NA
NA
NA
NA
NA
NA
Firms
purchasing
software
(% of
large)
Total
software
cost
..................
2,500
2,500
NA
NA
$2,500
2,500
NA
NA
NA
NA
NA
NA
NA
622,875
91,500
73,875
NA
NA
$116,250
341,250
NA
NA
NA
NA
NA
NA
NA
Large Firms
Software
cost per
firm
[Continued]
....................
15
15
NA
NA
15
15
NA
NA
NA
NA
NA
NA
NA
Firms with
engineering
hours
(% of large)
....................
500
500
NA
NA
500
500
NA
NA
NA
NA
NA
NA
NA
Engineering
hours per
firm
6,470,036
950,445
767,367
NA
NA
$1,207,532
3,544,692
NA
NA
NA
NA
NA
NA
NA
Total
engineering
costs
..................
25
25
NA
NA
25
25
NA
NA
NA
NA
NA
NA
NA
Clerical
hours per
firm
TABLE 39—ANNUALIZED ONE-TIME COSTS ASSOCIATED WITH ARC-HAZARD ASSESSMENT
Water, Sewer, and Pipeline Construction ..
Power and Communication Transmission
Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ....................
Electrical Contractors .................................
Structural Steel Erection Contractors ........
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ..........
Electric Power Generation .........................
Electric Power Transmission, Control, and
Distribution.
Major Publicly Owned Utilities ...................
Industrial Power Generators ......................
Ornamental Shrub and Tree Services .......
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179,088
26,308
21,240
NA
NA
$33,424
98,115
NA
NA
NA
NA
NA
NA
NA
Total
clerical
costs
2,123,110
82,382
652,353
NA
NA
$1,388,374
NA
NA
NA
NA
NA
NA
NA
NA
Incidentenergy
reduction
costs
1,337,652
163,825
215,679
NA
NA
$390,909
567,240
NA
NA
NA
NA
NA
NA
NA
Total
annualized
costs—
large firms
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20599
TABLE 39—ANNUALIZED ONE-TIME COSTS ASSOCIATED WITH ARC-HAZARD ASSESSMENT
[Continued]
Industry code
Total
annualized
costs—all
firms
Industry name
All Firms
NAICS 234910 ......
NAICS 234920 ......
NAICS 234930 ......
NAICS 234990 ......
NAICS 235310 ......
NAICS 235910 ......
NAICS 235950 ......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Water, Sewer, and Pipeline Construction ...........................................................................................................
Power and Communication Transmission Line Construction .............................................................................
Industrial Nonbuilding Structure Construction .....................................................................................................
All Other Heavy Construction ..............................................................................................................................
Electrical Contractors ...........................................................................................................................................
Structural Steel Erection Contractors ..................................................................................................................
Building Equipment and Other Machine Installation Contractors .......................................................................
All Other Special Trade Contractors ...................................................................................................................
Electric Power Generation ...................................................................................................................................
Electric Power Transmission, Control, and Distribution ......................................................................................
Major Publicly Owned Utilities .............................................................................................................................
Industrial Power Generators ................................................................................................................................
Ornamental Shrub and Tree Services .................................................................................................................
NA
NA
NA
NA
NA
NA
NA
NA
473,269
647,470
172,228
215,679
NA
Total ...............
..............................................................................................................................................................................
1,508,646
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) All Industrial Power Generators are large establishments.
Sources: ERG estimates, Cress [7], U.S. Census [43, 44, 45, 46].
OSHA also accounted for the periodic
costs associated with updating archazard assessments, as necessary. As
explained in discussion of final
§ 1926.960(g)(2) in Section V, Summary
and Explanation of the Final Rule,
earlier in this preamble, while
commenters’ concerns that employers
would need to constantly update their
incident-energy estimates are baseless,
periodic updates may be necessary
under certain limited circumstances. As
mentioned earlier, OSHA estimates that
this periodic labor cost is equal to 10
percent of the total one-time consulting,
engineering, and clerical costs indicated
in Table 39. When OSHA annualized
the present value of this recurring labor
cost 560 at 7 percent over 10 years, total
annualized costs for all affected
industries are $0.7 million. When OSHA
included these periodic costs with the
one-time arc-hazard assessment costs
calculated earlier, total annualized archazard assessment costs are
approximately $2.2 million, as shown in
Table 40.
TABLE 40—TOTAL ANNUALIZED COSTS ASSOCIATED WITH ARC-HAZARD ASSESSMENT
Present value
of labor costs
(years 2–10)
Total
annualized updating cost
Total
annualized
arc-hazard assessment
costs
NA
NA
NA
NA
NA
NA
NA
NA
Annual labor
costs
(years 2–10)
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Water, Sewer, and Pipeline Construction ....................
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure Construction .............
All Other Heavy Construction ......................................
Electrical Contractors ...................................................
Structural Steel Erection Contractors ..........................
Building Equipment and Other Machine Installation
Contractors.
All Other Special Trade Contractors ............................
Electric Power Generation ...........................................
Electric Power Transmission, Control, and Distribution
Major Publicly Owned Utilities .....................................
Industrial Power Generators ........................................
Ornamental Shrub and Tree Services .........................
NA
$179,396
420,631
103,450
78,861
NA
NA
$1,092,340
2,561,221
629,909
480,183
NA
NA
$155,525
364,660
89,685
68,367
NA
NA
$628,793
1,012,130
261,913
284,046
NA
Total ...............
......................................................................................
782,337
4,763,654
678,237
2,186,883
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NAICS
NAICS
NAICS
NAICS
NAICS
234930
234990
235310
235910
235950
......
......
......
......
......
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
Source: ERG estimate.
560 OSHA computed the present value for 9 years
of costs, beginning with the year after the arc-
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hazard assessment provision goes into effect and
lasting through year 10.
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Costs for Providing Arc-Flash Protective
Equipment
The final rule requires affected
employers to ensure that employees
exposed to certain hazards wear flameresistant clothing. The final rule also
requires employers to ensure that each
employee exposed to electric-arc
hazards wears clothing with an arc
rating greater than or equal to the
applicable estimate of incident heat
energy. Generally, the arc-rated clothing
must cover the employee’s entire body,
although there are limited situations in
which the final rule does not require
arc-rated protection for the employee’s
hands, feet, or head. As previously
mentioned in this analysis, OSHA uses
the term ‘‘flame-resistant clothing’’ to
refer generally to the flame-resistant and
arc-rated clothing, and the term ‘‘arcflash protective equipment’’ to refer to
the flame-resistant and arc-rated
clothing and equipment, required by
§ 1926.960(g).
OSHA estimated the average costs
associated with providing the clothing
that will be necessary to achieve full
compliance with the final rule to
involve resources equivalent to those
associated with the following case
example. An employer could generally
achieve compliance with the final rule’s
clothing provisions by purchasing eight
sets of flame-resistant clothing per
employee and one switching coat or
flash suit for every three employees.
OSHA estimated a single set of flameresistant clothing to cost $191.75 [13];
and, with eight sets provided for each
employee (at a total cost of $1,534.00
per employee), the Agency assumed that
the useful life of this apparel was 4
years [5]. OSHA estimated a switching
coat or flash suit to cost about $226.00
[19] and to have an expected life of 10
years [5]. Because use of the switching
coat or flash suit will be intermittent,
OSHA estimated that employers will
need to provide only one switching coat
or flash suit for every three affected
employees [5].
Frank Brockman of the Farmers Rural
Electric Cooperative Corporation
commented on the costs of flameresistant apparel (Ex. 0173). Mr.
Brockman estimated that the cost of
flame-resistant clothing would be in
excess of $1,000 per employee.
OSHA notes that the cost estimate
used in this FEA ($1,534.00 per
employee for flame-resistant clothing
exclusive of switching coats) is
consistent with Mr. Brockman’s
estimate.
Employers generally will substitute
flame-resistant clothing for clothing that
the employee or the employer would
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already be providing. OSHA did not
include in this analysis the savings
associated with employees’ no longer
needing to purchase and launder the
clothing that employees would
otherwise wear.
The final rule does not require
employers to launder protective
clothing for employees. To the extent
that employers choose to begin
laundering clothing or provide
laundering services for employees in
conjunction with providing flameresistant clothing, the cost is not
attributable to this final rule; and OSHA
regards any such costs as transfers from
employers to employees rather than
additional costs to society.
Based on research conducted by
CONSAD, OSHA estimates that most
establishments in all affected industries
already provide employees with flameresistant clothing that fully complies
with the requirements of the final rule
[5]. These establishments, therefore, will
incur no additional costs to achieve
compliance with the final rule’s
requirements for flame-resistant
clothing.
For each affected industry, OSHA
estimated rates of current compliance
with the final requirements to provide
arc-rated clothing. Within each
industry, the Agency estimated rates of
current compliance separately for
establishments based on their size.
Among construction contractors, the
estimated average rate of current
compliance for establishments with
fewer than 20 employees is 50 percent.
The average rate of current compliance
among construction-contractor
establishments with 20 or more
employees is an estimated 75 percent.
Among electric utilities and other
electric power generators, current
compliance is an estimated 80 percent
for establishments with fewer than 20
employees and 90 percent for
establishments with 20 or more
employees [5].
In his comments, Frank Brockman of
the Farmers Rural Electric Cooperatives
Corporation estimated that the flameresistant clothing provision of the rule
would affect 25 percent of the relevant
workforce, for an implied compliance
rate of 75 percent (Ex. 0173). This
estimate is similar to the compliance
estimates developed by CONSAD [5],
which range from 50 percent to 90
percent depending on the industry and
establishment size, for an industry-wide
average of 78-percent compliance.
The total estimated annualized cost of
compliance for providing flameresistant clothing is approximately
$15.6 million, as shown in Table 41.
The total estimated annualized cost of
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compliance for providing switching
coats or flash suits is approximately
$0.4 million as shown in Table 42.
Table 41 and Table 42 also show the
costs of compliance for each affected
industry. Together, the total estimated
annualized cost of providing flameresistant apparel and switching coats is
approximately $16.0 million.
In addition to clothing and switching
coats or flash suits, the final rule
requires the provision of face and head
protection for workers in certain
circumstances, typically when the
workers perform energized work on
equipment in enclosures and when
work involves exposures to three-phase
arcs. OSHA did not estimate costs in
connection with face and head
protection for the PRIA. To estimate the
number of affected Electrical PowerLine Installers and Repairers (SOC 49–
9051) for the final rule, OSHA
calculated the number of line installers
and repairers (that is, 51,440) as a
percentage of total employment in
NAICS 221100—Electric Power
Generation, Transmission and
Distribution (that is, 395,570) [39, 40],
and assumed that this percentage (that
is, 13 percent) was similar across all
affected NAICS. OSHA believes that
none of these workers currently use arcrated face and head protection. To
estimate the number of affected
Electrical and Electronics Repairers
working in generating stations,
substations, and in-service relays (SOC
49–2095), OSHA calculated the number
of Electrical and Electronics Repairers
(that is, 17,240) as a percentage of total
employment in NAICS 221100—Electric
Power Generation, Transmission and
Distribution (that is, 395,570) [40, 41]
and assumed that this percentage (that
is, 4 percent) was similar across all
affected NAICSs. OSHA believes that
the use of arc-rated face and head
protection is fairly common by these
workers and estimates current
compliance among the affected industry
groups to range from 50 to 90 percent
(equivalent to the compliance rates for
flame-resistant clothing (Table 41) and
switching coats or flash suits (Table 42).
Based on publicly available
information from vendors of electrical
protective equipment, OSHA estimates
that a faceshield costs $86.50 (with a
useful life of 2 years), and that head
protection such as a balaclava costs
$29.75 (with a useful life of 2 years) [11,
12]. Testimony suggesting that
faceshields might run $60 and that
balaclava might run $30 corroborates
these cost estimates (Tr. 479).
When OSHA annualized the costs of
arc-rated face and head protection at a
7-percent interest rate over the useful
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life of the equipment, the resulting total
estimated costs are approximately $0.9
million for faceshields and $0.3 million
for head protection, as shown in Table
43 and Table 44, and Table 45 and Table
46, respectively. These tables also show
the costs of compliance for each affected
industry.
Summing the costs for flame-resistant
clothing, switching coats or flash suits,
faceshields, and head protection results
in total estimated annualized costs of
approximately $17.2 million.561
Using Mr. Brockman’s (Ex. 0173)
approach to calculating costs for flameresistant clothing, along with OSHA’s
estimate of the number of affected
workers, results in a ‘‘Brockman’’
estimate of $48.9 million.562 However,
Mr. Brockman did not annualize his
estimated costs. Doing so using an
interest rate of 7 percent over the 4-year
expected life of flame-resistant
clothing 563 results in an annualized cost
estimate of $14.4 million. OSHA notes
that this estimate is less than both
OSHA’s estimate of annualized costs for
flame-resistant clothing alone $15.6
million) and OSHA’s estimate of
annualized costs for all arc-flash
protective equipment ($17.3 million).
As such, OSHA’s estimate is entirely
reasonable.
One commenter emphasized that
workers typically wear multiple layers
of clothing and complained that the
proposal would require additional costs
for the various layers of clothing (Ex.
0186).
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561 While the final rule added some minor cost
elements to the costs estimated in the proposal, the
higher estimated cost of protective clothing in the
FEA, relative to the PRIA, is due primarily to the
higher estimated unit cost for the eight pairs of
flame-resistant clothing.
562 In his comments, Mr. Brockman calculated
costs for workers in all affected establishments.
This approach was erroneous, however, because the
protective-clothing provisions of the final rule do
not cover employees in the Ornamental Shrub and
Tree Services industry. OSHA excluded the treecare employees from Mr. Brockman’s calculation to
arrive at a corrected estimate, using Mr. Brockman’s
analysis, of $48.9 million.
563 Mr. Brockman apparently estimated a cost for
flame-resistant clothing only, but not other
equipment such as switching coats or flash suits, as
Mr. Brockman’s estimate referred only to OSHA’s
proposed 4-year useful-life estimate for flameresistant clothing, not OSHA’s proposed 10-year
useful-life estimate for switching coats or flash suits
(Ex. 0173; 70 FR 34915–34916).
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The final rule clarifies that only the
outer layer of clothing must be flameresistant.
Another commenter suggested the
cost analysis should account for
‘‘selecting and fitting’’ of apparel (Ex.
0240).
The commenter’s use of the terms
‘‘selecting and fitting’’ here is somewhat
ambiguous; in any event, the Agency
already accounted for the key
informational element in selecting and
fitting apparel—the arc-hazard
assessment. OSHA believes that once
employers perform this assessment, any
other elements of selecting and fitting
clothing (such as selecting brand or
vendor or size) is a negligible part of the
overall cost.
Some commenters argued that flameresistant clothing required special
laundering and that this would be an
additional cost. (See, for example, Ex.
0186.)
OSHA concludes that there is no
additional cost associated with
laundering the flame-resistant clothing
required by the final rule. First, as
stated, the final rule does not require
employers to launder protective
clothing for employees; and, therefore,
while employers may choose to launder
protective clothing for their employees,
the rule does not impose the cost of
laundering on employers. Second,
according to the record, employers or
their employees can generally follow the
manufacturers’ care instructions that
come with the clothing (Tr. 305—306,
1373—1374), and there is generally no
additional cost to employees over that of
laundering normal (that is, non-flameresistant) clothing. Even if employees
needed some training on how to care for
flame-resistant clothing to ensure that
the clothing does not lose its flameresistant properties (as some
commenters argued (Ex. 0186)), the
training provisions of the final rule
(costed previously in this analysis)
would cover this cost (that is, the
Agency assumes all employers will give
their employees the requisite training to
come into compliance with the
standard).
One commenter argued that the life of
flame-resistant clothing was less than
the 4-year period used by OSHA in its
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calculations (Ex. 0173). A witness at the
2006 public hearing testified that the
life of flame-resistant clothing varied
considerably and might well last more
than 4 years; this witness spoke of the
enhanced durability of newer flameresistant materials that were emerging at
the time of the hearing (Tr. 1374). (See,
also, Tr. 1192.) One commenter believed
that OSHA should assume that
employees require a slightly larger
number of sets of clothing (Ex. 0186).
Other commenters stated that less
clothing would be adequate (Ex. 0099;
Tr. 387, 828, 1374). Another commenter
mentioned a possible range of 5 to 14
sets (Tr. 309).564 Other commenters
stated that the estimate does not take
into account all types of clothing
required, such as winter wear (see, for
example, Ex. 0173).
OSHA notes that its estimate of eight
sets is in the middle of the number of
sets recommended by the commenters.
Moreover, as indicated in the PRIA,
OSHA significantly increased its initial
estimate of clothing costs in response to
comments from SERs during the
SBREFA Panel process. For the FEA, the
Agency is basing its estimates on a cost
of $1,534.00 per employee for eight sets
of flame-resistant clothing (using the
estimated cost of $191.75 per set), or on
an annualized cost of approximately
$452.88 per employee. The Agency
believes this final estimate is reasonable
and captures the average cost of all
flame-resistant clothing required by the
new provisions of the final standard. In
this regard, the record indicates that
annual employee stipends to cover all
flame-resistant clothing typically run
$125—250 (Tr. 828). This evidence
supports the conclusion that OSHA’s
estimate is reasonable, if not
conservative.
564 OSHA examined the effect of changing the
costs for flame-resistant clothing using either end of
this range—the costs range from $9.8 million for 5
sets to $27.3 million for 14 sets (with OSHA’s
estimate of $15.6 million for 8 sets between the two
ends). As discussed under the heading ‘‘Economic
Feasibility and Impacts,’’ later in this section of the
preamble, costs must increase substantially beyond
this range to raise an issue regarding economic
feasibility.
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TABLE 41—ANNUALIZED COSTS ASSOCIATED WITH PROVIDING FLAME-RESISTANT CLOTHING
Employees affected
(%)
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Water, Sewer, and Pipeline Construction ..
Power and Communication Transmission
Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ....................
Electrical Contractors .................................
Structural Steel Erection Contractors ........
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ..........
Electric Power Generation .........................
Electric Power Transmission, Control, and
Distribution.
Major Publicly Owned Utilities ...................
Industrial Power Generators ......................
Ornamental Shrub and Tree Services .......
Total ...............
.....................................................................
NAICS 234930 ......
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
......
......
......
......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
Compliance
rates
(%)
Sets of
FRC provided per
employee
Cost per
set of
FRC
Useful life
of FRC
with 8
sets/employee
(years)
Annualized
compliance
costs
100
100
50/50/75/75
50/50/75/75
8
8
$191.75
191.75
4
4
$176,836
4,623,876
100
50/50/75/75
8
191.75
4
211,993
100
100
100
100
50/50/75/75
50/50/75/75
50/50/75/75
50/50/75/75
8
8
8
8
191.75
191.75
191.75
191.75
4
4
4
4
1,115,554
3,388,729
57,243
53,637
100
100
100
50/50/75/75
80/80/90/90
80/80/90/90
8
8
8
191.75
191.75
191.75
4
4
4
170,375
1,719,508
2,923,654
100
100
NA
80/90
90
NA
8
8
NA
191.75
191.75
NA
4
4
NA
392,232
786,729
NA
................
......................
................
................
................
15,620,365
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: CONSAD [5], Grainger [13], U.S. Census [43, 44, 45, 46].
TABLE 42—ANNUALIZED COSTS ASSOCIATED WITH PROVIDING SWITCHING COATS OR FLASH SUITS
Employees affected
(%)
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Water, Sewer, and Pipeline Construction ..
Power and Communication Transmission
Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ....................
Electrical Contractors .................................
Structural Steel Erection Contractors ........
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ..........
Electric Power Generation .........................
Electric Power Transmission, Control, and
Distribution.
Major Publicly Owned Utilities ...................
Industrial Power Generators ......................
Ornamental Shrub and Tree Services .......
Total ...............
.....................................................................
NAICS 234930 ......
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
......
......
......
......
mstockstill on DSK4VPTVN1PROD with RULES2
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
Compliance
rates
(%)
Switching
coat or
flash suit
per employee
Cost per
switching
coat or
flash suit
Useful life
of switching coat
or flash
suit
(years)
Annualized
compliance
costs
100
100
50/50/75/75
50/50/75/75
0.33
0.33
$226.00
226.00
10
10
$4,146
108,414
100
50/50/75/75
0.33
226.00
10
4,971
100
100
100
100
50/50/75/75
50/50/75/75
50/50/75/75
50/50/75/75
0.33
0.33
0.33
0.33
226.00
226.00
226.00
226.00
10
10
10
10
26,156
79,454
1,342
1,258
100
100
100
50/50/75/75
80/80/90/90
80/80/90/90
0.33
0.33
0.33
226.00
226.00
226.00
10
10
10
3,995
40,317
68,550
100
100
NA
80/90
90
NA
0.33
0.33
NA
226.00
226.00
NA
10
10
NA
9,197
18,446
NA
................
......................
................
................
................
366,245
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: CONSAD [5], Lab Safety Supply [18], U.S. Census [43, 44, 45, 46].
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TABLE 43—ANNUALIZED COSTS ASSOCIATED WITH PROVIDING ARC-RATED FACESHIELD FOR ELECTRICAL POWER-LINE
INSTALLERS AND REPAIRERS
Employees
affected
(%)
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Water, Sewer, and Pipeline Construction ............
Power and Communication Transmission Line
Construction.
Industrial Nonbuilding Structure Construction ......
All Other Heavy Construction ...............................
Electrical Contractors ...........................................
Structural Steel Erection Contractors ...................
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ....................
Electric Power Generation ...................................
Electric Power Transmission, Control, and Distribution.
Major Publicly Owned Utilities ..............................
Industrial Power Generators ................................
Ornamental Shrub and Tree Services .................
Total ...............
...............................................................................
NAICS
NAICS
NAICS
NAICS
NAICS
234930
234990
235310
235910
235950
......
......
......
......
......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
Cost per
faceshield
Useful life of
faceshield
(years)
Compliance
rate
(%)
Annualized
compliance
costs
0
13
NA
$86.50
2
2
NA
0/0/0/0
NA
$216,130
0
0
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
13
13
NA
86.50
86.50
NA
2
2
NA
0/0/0/0
0/0/0/0
NA
233,674
399,296
13
0
0
86.50
NA
NA
2
NA
NA
0/0
NA
NA
53,391
NA
NA
....................
....................
....................
....................
902,492
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: BLS [39, 40], Grainger [11], U.S. Census [43, 44, 45, 46].
TABLE 44—ANNUALIZED COSTS ASSOCIATED WITH PROVIDING ARC-RATED FACESHIELD FOR ELECTRICAL AND
ELECTRONICS REPAIRERS WORKING IN GENERATING STATIONS, SUBSTATIONS, AND IN-SERVICE RELAYS
Employees
affected
(%)
Useful life of
faceshield
(years)
Compliance
rate (%)
Annualized
compliance
costs
NA
$86.50
NA
2
NA
50/50/75/75
NA
$21,289
0
0
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
4
4
NA
86.50
86.50
NA
2
2
NA
80/80/90/90
80/80/90/90
NA
7,917
13,461
4
0
0
86.50
NA
NA
2
NA
NA
80/90
NA
NA
1,806
NA
NA
....................
....................
....................
....................
44,472
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
0
4
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Water, Sewer, and Pipeline Construction ............
Power and Communication Transmission Line
Construction.
Industrial Nonbuilding Structure Construction ......
All Other Heavy Construction ...............................
Electrical Contractors ...........................................
Structural Steel Erection Contractors ...................
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ....................
Electric Power Generation ...................................
Electric Power Transmission, Control, and Distribution.
Major Publicly Owned Utilities ..............................
Industrial Power Generators ................................
Ornamental Shrub and Tree Services .................
Total ...............
...............................................................................
NAICS
NAICS
NAICS
NAICS
NAICS
234930
234990
235310
235910
235950
......
......
......
......
......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
Cost per
faceshield
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Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: BLS [40, 41], Grainger [11], U.S. Census [43, 44, 45, 46].
TABLE 45—ANNUALIZED COSTS ASSOCIATED WITH PROVIDING ARC-RATED HEAD PROTECTION FOR ELECTRICAL POWERLINE INSTALLERS AND REPAIRERS
Employees
affected
(%)
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
Water, Sewer, and Pipeline Construction ............
Power and Communication Transmission Line
Construction.
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0
13
Sfmt 4700
Cost per
balaclava
Useful life of
balaclava
(years)
Compliance
rate (%)
Annualized
compliance
costs
NA
2
NA
0/0/0/0
NA
$74,334
NA
$29.75
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TABLE 45—ANNUALIZED COSTS ASSOCIATED WITH PROVIDING ARC-RATED HEAD PROTECTION FOR ELECTRICAL POWERLINE INSTALLERS AND REPAIRERS—Continued
Industry code
NAICS
NAICS
NAICS
NAICS
NAICS
234930
234990
235310
235910
235950
......
......
......
......
......
Employees
affected
(%)
Industry name
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Industrial Nonbuilding Structure Construction ......
All Other Heavy Construction ...............................
Electrical Contractors ...........................................
Structural Steel Erection Contractors ...................
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ....................
Electric Power Generation ...................................
Electric Power Transmission, Control, and Distribution.
Major Publicly Owned Utilities ..............................
Industrial Power Generators ................................
Ornamental Shrub and Tree Services .................
Total ...............
...............................................................................
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
Cost per
balaclava
Useful life of
balaclava
(years)
Compliance
rate (%)
Annualized
compliance
costs
0
0
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
13
13
NA
29.75
29.75
NA
2
2
NA
0/0/0/0
0/0/0/0
NA
80,368
137,330
13
0
0
29.75
NA
NA
2
NA
NA
0/0
NA
NA
18,363
NA
NA
....................
....................
....................
....................
310,395
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments. respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: BLS [39, 40], Grainger [12], U.S. Census [43, 44, 45, 46].
TABLE 46—ANNUALIZED ASSOCIATED WITH PROVIDING ARC-RATED HEAD PROTECTION FOR ELECTRICAL AND
ELECTRONICS REPAIRERS WORKING IN GENERATING STATIONS, SUBSTATIONS, AND IN-SERVICE RELAYS
Employees
affected
(%)
Useful life of
balaclava
(years)
Cost per
balaclava
Compliance
rate (%)
Annualized
compliance
costs
Industry code
Industry name
NAICS 234910 ......
NAICS 234920 ......
0
4
NA
$29.75
NA
2
NA
50/50/75/75
NA
$7,322
0
0
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
4
4
NA
29.75
29.75
NA
2
2
NA
80/80/90/90
80/80/90/90
NA
2,723
4,630
NAICS 2211 ..........
Various ..................
SIC 0783 ...............
Water, Sewer, and Pipeline Construction ..........
Power and Communication Transmission Line
Construction.
Industrial Nonbuilding Structure Construction ...
All Other Heavy Construction ............................
Electrical Contractors .........................................
Structural Steel Erection Contractors ................
Building Equipment and Other Machine Installation Contractors.
All Other Special Trade Contractors ..................
Electric Power Generation .................................
Electric Power Transmission, Control, and Distribution.
Major Publicly Owned Utilities ...........................
Industrial Power Generators ..............................
Ornamental Shrub and Tree Services ...............
4
0
0
29.75
NA
NA
2
NA
NA
80/90
NA
NA
621
NA
NA
Total ...............
.............................................................................
....................
....................
....................
......................
15,295
NAICS
NAICS
NAICS
NAICS
NAICS
234930
234990
235310
235910
235950
......
......
......
......
......
NAICS 235990 ......
NAICS 221110 ......
NAICS 221120 ......
mstockstill on DSK4VPTVN1PROD with RULES2
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: BLS [40, 41], Grainger [12], U.S. Census [43, 44, 45, 46].
12. Annual Costs for Providing
Harnesses for Fall Arrest in Aerial Lifts
Under the final rule, employees in
aerial lifts performing work covered by
§ 1910.269 will no longer be able to use
body belts as part of fall arrest systems
and instead must use harnesses.
However, OSHA estimates that while
the final rule affects employees of
construction contractors or utilities,
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employers in these industries are in
100-percent compliance with the final
rule. Employers already must use
harnesses for equivalent work in
construction (see § 1926.502(d) and the
discussion of final § 1926.954(b) in
Section V, Summary and Explanation of
the Final Rule, earlier in this preamble),
and employers in these industries
perform construction work. Moreover,
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research conducted by CONSAD reveals
that establishments in these industries
already provide employees with
harnesses as required by the final rule
[5]. (To simplify analysis, Table 47
treats the costs for all industries other
than Industrial Power Generators and
Ornamental Shrub and Tree Services as
not applicable.)
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OSHA estimates that employers in the
Industrial Power Generators and
Ornamental Shrub and Tree Services
industries will incur costs under the
final rule. OSHA bases its cost estimates
on CONSAD’s finding that, unlike the
other industries, a substantial portion of
establishments in the Industrial Power
Generators and Ornamental Shrub and
Tree Services industries do not provide
their workers with harnesses [5].565
For employers in the Industrial Power
Generators industry, the harness
provisions would affect an estimated 67
percent of the employees who perform
electric power generation, transmission,
and distribution work [5]. Among
employees in the Ornamental Shrub and
Tree Services industry who perform
line-clearance tree-trimming operations,
these provisions affect an estimated 50
percent of the workforce (id.).
OSHA estimated the rates of current
compliance with the final requirements
for each affected industry. The Agency
estimated the average rate of compliance
currently among employers in the
Industrial Power Generators industry,
which have employees potentially
affected by the final rule, to be 75
percent. Similarly, among employees
performing line-clearance tree-trimming
operations, OSHA estimated current
compliance to be 25 percent for
establishments with fewer than 20
employees and 50 percent for
establishments with 20 or more
employees [5]. OSHA concludes that
this estimate is reasonable. While one
commenter questioned this estimate for
line-clearance tree trimmers (Ex. 0174),
another commenter confirmed that it
was generally accurate (Ex. 0419).
The Agency estimated the average
cost associated with providing a harness
instead of a body belt to be about $69
per affected employee [19, 20].566 When
OSHA annualized the costs of
20605
compliance for providing harnesses for
fall arrest in aerial lifts at a 7-percent
interest rate over the useful life of the
equipment (5 years), the resulting total
estimated annualized cost is
approximately $0.1 million, as shown in
Table 47. Table 47 also shows the costs
of compliance for each affected
industry.
While one commenter indicated that
the cost would be several times larger
than OSHA estimated, the commenter
failed to annualize the costs associated
with providing harnesses (Ex. 0174).
The commenter also failed to account
for the manner in which OSHA
estimated the percentage of employees
affected, that is, by excluding from the
percentage of employees affected
employees who do not work from aerial
lifts and affected employees who must
wear harnesses as the existing
construction standard requires.
TABLE 47—ANNUALIZED COSTS FOR PROVIDING HARNESSES FOR FALL ARREST IN AERIAL LIFTS
Industry name
NAICS 234910 ..
NAICS 2211 ......
Various ..............
SIC 0783 ...........
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ...............
Electrical Contractors ............................
Structural Steel Erection Contractors ...
Building Equipment and Other Machine
Installation Contractors.
All Other Special Trade Contractors ....
Electric Power Generation ....................
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned Utilities ..............
Industrial Power Generators .................
Ornamental Shrub and Tree Services ..
Total ...........
...............................................................
NAICS 234920 ..
NAICS 234930 ..
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
..
..
..
..
NAICS 235990 ..
NAICS 221110 ..
NAICS 221120 ..
Incremental
cost of
harness in lieu
of belt
Employees
affected
(%)
Industry code
Useful life of
harness
(years)
Compliance
rates (%)
Annualized
compliance
costs
0
NA
NA
NA
NA
0
NA
NA
NA
NA
0
NA
NA
NA
NA
0
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
0
0
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
0
67
50
NA
$69
69
NA
5
5
NA
75
25/50
NA
$48,612
64,610
........................
........................
........................
........................
113,222
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Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power
Generators only have a compliance rate for large establishments.
Sources: CONSAD [5], Lab Safety Supply [19, 20], U.S. Census [43, 44, 45, 46].
565 This estimate may be an overestimate. First,
the pattern of providing harnesses to employees
may now differ from what CONSAD observed in
2005. Second, as explained earlier in this analysis,
since repair or maintenance work and construction
work are often identical, companies are not likely
to restrict themselves to only repair or maintenance
work, or to only construction work, with regard to
potential jobs involving electric power generation,
transmission, and distribution. Therefore,
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employers that are in the Industrial Power
Generators industry, that perform construction
work, and that are not providing harnesses to their
employees may simply be out of compliance with
the existing construction requirement. OSHA’s
analysis assumes that employers in the Ornamental
Shrub and Tree Services industry do not perform
construction work. To the extent that these
employees do perform construction work, as during
site-clearing operations, § 1926.502(d) currently
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requires harnesses when employees are performing
this work from aerial lifts. Consequently, OSHA
estimates of current compliance in this industry
also should be conservative.
566 In the PRIA, OSHA estimated that the average
cost associated with providing a harness instead of
a belt was about $100 per affected employee (70 FR
34917). OSHA’s new estimate reflects data showing
that the cost differential between harnesses and
belts fell between the time of the PRIA and the FEA.
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13. Costs for Upgrading Fall Protection
Equipment
An additional cost for fall protection
equipment that OSHA did not include
in the analysis of the proposed rule is
the cost of upgrading fall protection
equipment for line workers in the
affected industries. Paragraph (b)(3)(iv)
of final § 1926.954 requires that
employers ensure that employees rig
work-positioning systems so that the
employee can free fall not more than 0.6
meters (2 feet). Paragraph (b)(3)(v) of
final § 1926.954 requires that
anchorages for work-positioning
equipment be capable of supporting at
least twice the potential impact load of
an employee’s fall, or 13.3 kilonewtons
(3,000 pounds-force), whichever is
greater. Paragraph (b)(3)(iii)(C) of final
§ 1926.954 provides that, on and after
April 1, 2015, employers must ensure
that qualified employees climbing or
changing location on poles, towers, or
similar structures use fall protection
unless the employer can demonstrate
that climbing or changing location with
fall protection is infeasible or creates a
greater hazard than climbing or
changing location without fall
protection. Therefore, these three
provisions, as explained in the
discussion of final § 1926.954(b)(3) in
Section V, Summary and Explanation of
the Final Rule, earlier in this preamble,
require replacement of most positioning
straps and lanyards currently in use. To
estimate the number of line workers
affected by these provisions, OSHA
calculated the percentage of line
installers and repairers in NAICS
221100—Electric Power Generation,
Transmission and Distribution from the
number of line installers and repairers
(that is, 51,440) and the total
employment (that is, 402,840) in that
industry [37, 38] and assumed that this
percentage (that is, 13 percent) was
similar across all affected NAICSs.
Based on publicly available information
from vendors of electrical protective
equipment, OSHA estimates that
positioning straps cost approximately
$200 [4].567 Estimating a compliance
rate of 50 percent across all
industries 568 and annualizing the cost
of the positioning straps over a 5-year
useful life, results in estimated
annualized compliance costs of
approximately $0.5 million, as shown in
Table 48. Table 48 also shows the costs
of compliance for each affected
industry.
TABLE 48—ANNUALIZED COSTS FOR UPGRADING FALL PROTECTION EQUIPMENT
Employees
affected
(%)
Industry code
Industry name
NAICS 234910 ..
NAICS 2211 ......
Various ..............
SIC 0783 ...........
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ...............
Electrical Contractors ............................
Structural Steel Erection Contractors ...
Building Equipment and Other Machine
Installation Contractors.
All Other Special Trade Contractors ....
Electric Power Generation ....................
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned Utilities ..............
Industrial Power Generators .................
Ornamental Shrub and Tree Services ..
Total ...........
...............................................................
NAICS 234920 ..
NAICS 234930 ..
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
..
..
..
..
NAICS 235990 ..
NAICS 221110 ..
NAICS 221120 ..
Cost of
positioning
straps
Useful life of
positioning
strap
(years)
Compliance
rate (%)
Annualized
compliance
costs
NA
NA
NA
NA
NA
13
$200
5
50/50/50/50
$108,190
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
13
13
NA
200
200
NA
5
5
NA
50/50/50/50
50/50/50/50
NA
116,972
199,879
13
NA
NA
200
NA
NA
5
NA
NA
50/50
NA
NA
26,727
NA
NA
........................
........................
........................
........................
451,768
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Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for
large establishments.
Sources: Buckingham Manufacturing [4], U.S. Census [43, 44, 45, 46].
567 The final rule generally gives employers the
option of using different types of fall protection
equipment. OSHA estimated costs for replacing
positioning straps only and did not estimate costs
associated with using other types of fall protection
required by the relevant provisions of the final rule.
OSHA believes that the cost of replacing
positioning straps (per employee) is representative
of the per-employee cost for any type of fall
protection. In any event, employees can and do use
work-positioning equipment in the vast majority of
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applicable cases. OSHA also assumed that, on
average, employers need purchase only one type of
fall protection for each affected worker. OSHA
believes this is a valid assumption. On the one
hand, the fall protection requirements at issue will
not require employers to provide fall protection to
qualified employees, such as underground power
line workers, who do not climb or change location
on poles, towers, or similar structures. On the other
hand, some employers will need to provide
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different types of fall protection to some line
workers who work on multiple types of structures.
568 Comments to the record suggested that, as of
2005, compliance with this provision was common,
but less than universal (Ex. 0230; Tr. 1357). The
Agency believes that compliance with the provision
has become more widespread in the interim, in part
because the Agency already requires attachment
under certain circumstances. Therefore, the
estimate of 50-percent current compliance likely is
conservative.
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14. Costs Related to Minimum
Approach Distances
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The final rule contains provisions
related to the calculation of minimum
approach distances that are new to both
§ 1910.269 and Subpart V. The final rule
is more protective and more
technologically sound than the existing
standards; in some cases the final rule
will require employers to either perform
an engineering analysis or use portable
protective gaps to ensure
implementation of the required
minimum approach distance.
To calculate the cost of these
provisions, OSHA first determined the
number of potentially affected entities
by estimating the number of utilities
performing transmission work.569 The
Census’ NAICS categories used
elsewhere in this analysis do not
differentiate between utilities
performing transmission work and
utilities performing generation or
distribution work, so OSHA used data
from the Department of Energy to
estimate the number of utilities
performing transmission work. The
Department of Energy’s U.S. Energy
Information Administration Form EIA–
861 Final Data File for 2008 [50]
suggests that there are approximately
623 utilities performing transmission
work. Of these utilities, 6 utilities list 0
sales, and 105 are missing sales data. Of
the remaining 512 utilities with sales
data, 265 (52 percent) are small
businesses by SBA standards [51], with
sales of less than 4 million megawatthours annually. The remaining 247 (48
percent) are large businesses, with sales
of over 4 million megawatt-hours
annually.
569 For reasons explained in the summary and
explanation of final § 1926.960(c)(1), in Section V,
Summary and Explanation of the Final Rule, earlier
in this preamble, the Agency believes that the final
rule will have a substantial effect only on
transmission work involving voltages of 230
kilovolts or more. Utilities use portable protective
gaps to reduce the maximum transient overvoltage
on a line (and thereby reduce the required
minimum approach distance). According to ERG,
electric utilities perform most of the affected work
themselves [8]. Accounting for this factor, OSHA’s
analysis assumes that contractors will not be using
portable protective gaps to achieve reduced
minimum approach distances. In any event, given
the small amount of relevant work performed by
contractors, any costs for portable protective gaps
borne by contractors will be negligible.
As with other provisions of the standard, the
Agency made a reasonable estimate of whether the
contractor or the utility would immediately bear the
cost of this requirement. The Agency expects that,
to the extent that contractors incur this cost,
utilities ultimately will bear it, as contracts between
contractors and utilities will most likely pass
through the cost to utilities. Moreover, to the extent
the Agency overallocated cost estimates directly to
the utility sector, it should not affect questions of
economic feasibility.
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OSHA next estimated the percentage
of utilities performing transmission
work that have lines operating at
voltages of 230 kilovolts or more. Recent
data on publicly owned utilities are not
available because EIA terminated its
Form EIA–412 database of annual
electric industry financial reports from
publicly owned utilities in 2005.
However, a similar database of investorowned utilities is available from the
Federal Energy Regulatory
Commission’s Form No. 1: Annual
Report of Major Electric Utilities [10].
ERG downloaded transmission-line
statistics for a random selection of
investor-owned utilities that perform
transmission work and analyzed the
operational voltage for all of their
transmission lines. ERG found that 28
percent of these utilities had
transmission lines with operational
voltages of at least 230 kilovolts. ERG
then applied this percentage to all
publicly owned and investor-owned
utilities performing transmission work.
This approach found that 143 utilities
performing transmission work have
transmission lines operating at these
voltages and, thus, will incur costs
related to MAD [8].
OSHA estimates that these 143
affected utilities will calculate the
maximum anticipated transient
overvoltage (that is, T) on their systems
to determine appropriate minimum
approach distances. OSHA estimated
costs based on 4 engineering hours for
small utilities and 8 engineering hours
for large utilities to perform this
calculation [8]. This approach results in
total estimated labor costs of $26,097.
When annualized at a rate of 7 percent
over 10 years, this approach results in
total estimated costs of $6,286 (see
Table 49).
Some commenters, such as EEI (Ex.
0575.1), expressed concern that
substantially increased minimum
approach distances would require the
purchase of additional hardware, such
as aerial lifts with longer booms, or
possibly result in more scheduled
outages.
As discussed in depth in the
discussion of final § 1926.960(c)(1) in
Section V, Summary and Explanation of
the Final Rule, earlier in this preamble,
the Agency believes that the regulated
community can largely avoid these
costs. In some cases, however, after
performing the engineering analysis,
utilities may find that they are not able
to perform work in accordance with the
minimum approach distances required
by the final rule without using portable
protective gaps to reduce the maximum
per-unit transient overvoltage on a
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Fmt 4701
Sfmt 4700
20607
line.570 OSHA estimated that this
impact will occur for 10 percent of the
143 affected utilities, or 14 utilities [8].
Each of these 14 utilities will incur
fixed costs of approximately $25,000 to
design and test the portable protective
gaps, regardless of how many portable
protective gaps they use (id.). The
portable protective gaps will cost
approximately $5,000, and OSHA
estimates that each affected utility will
purchase 24 portable protective gaps,
resulting in total costs for portable
protective gaps of approximately $2.1
million (id.). When annualized at a rate
of 7 percent over 10 years, the estimated
costs are approximately $0.3 million
(see Table 49).
Finally, utilities will incur costs to
install the portable protective gaps on
affected projects. OSHA estimated the
number of projects performed per year
by the 143 affected utilities performing
transmission work by calculating the
ratio of affected utilities to total firms in
the Electric Power Transmission,
Control, and Distribution (NAICS
221120) and Major Publicly Owned
Utilities (NAICS 2211) categories (see
Table 19). Applying this ratio
(approximately 0.095) to the total
number of projects for all firms in these
two industries (see Table 38) results in
a total of 289,824 projects for the
affected firms. With an estimated 10
percent of these projects using portable
protective gaps, the total number of
affected projects is 28,982.571 The
number of portable protective gaps used
per project, and the time it will take to
install each portable protective gap, will
vary depending on the number of phase
conductors and the voltage of the lines.
OSHA estimates that, on average, it will
take a crew of two individuals using an
aerial lift half an hour per project to
install the appropriate number of
portable protective gaps, resulting in
estimated total annual labor costs for the
14 affected utilities of approximately
$1.5 million, as shown in Table 49.
(Note that this analysis conservatively
assumes that no firms currently employ
portable protective gaps.)
570 See the summary and explanation for final
§ 1926.960(c)(1)(i), in Section V, Summary and
Explanation of the Final Rule, earlier in this
preamble, for a discussion of how employers will
comply with increased minimum approach
distances.
571 ERG estimated that utilities in dense urban
areas use portable protective gaps about 10 percent
of the time and that they normally use portable
protective gaps on compact design lines found in
major population areas [8]. Since utilities are less
likely to use portable protective gags in nonurban
areas, the 10-percent statistic is a conservative
measure of the extent of portable-protective-gap use
among all utilities with high-voltage transmission
lines (id.).
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Summing the annualized costs for
utilities to calculate the maximum
anticipated transient overvoltage and to
purchase and install portable protective
gaps results in an estimated total cost of
approximately $1.8 million for the new
minimum approach-distance
requirements in the final rule, as shown
in Table 49.
TABLE 49—ANNUALIZED COSTS FOR CALCULATING NEW MADS AND USING PORTABLE PROTECTIVE GAPS
Industry code
Industry name
NAICS 221120 ..
Share of
power projects
(%)
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned
Utilities.
NAICS 2211 ......
Total ...........
...................................
Annualized
one-time engineering cost
Affected
utilities
Annualized
PPG capital
costs
Annual PPG
installation
costs
Total
annualized
costs
88.2
126
$5,542
$260,953
$1,327,197
$1,593,692
11.8
17
744
35,010
178,059
213,812
........................
143
6,286
295,963
1,505,256
1,807,505
Note: Totals may not equal the sum of the components due to rounding.
Sources: BLS [36, 37], CONSAD [5], EIA [49], ERG [8], FERC [10], SBA [51].
15. First-Year Costs
The first-year nonnegligible costs for
the final rule include unannualized
capital costs, unannualized costs for
other one-time expenses (such as the
cost of revising training programs), and
any annual costs borne in the first year.
In the case of training, first-year costs
include one-time costs for revising
training programs, one-time costs for
providing additional training to
employees already receiving training in
accordance with existing § 1910.269,
one-time costs for additional training for
employees not already receiving
training in accordance with existing
§ 1910.269, and one-time costs for
training in the use of fall protection for
qualified employees. First-year costs
also include one-time costs for the archazard assessment (but not the annual
cost of updating the assessment), the
costs of providing appropriate arc-flash
protective equipment (including flameresistant clothing, switching coats and
flash suits, head protection, and face
protection), the cost of providing
harnesses for fall arrest for employees
working from aerial lifts, the cost of
upgrading fall protection equipment,
one-time engineering costs for
calculating new minimum approach
distances, and capital costs for portableprotective-gaps. Finally, first-year costs
include the first year’s annual costs for
installing portable protective gaps, the
first year’s annual costs for hostcontractor communication, the first
year’s annual costs for job briefings, and
the first year’s annual costs of
complying with existing § 1910.269
(other than training) for employees not
already covered by § 1910.269. These
first year costs total $113.8 million and
are summarized in Table 50.
TABLE 50—FIRST YEAR COSTS
Industry code
Industry name
NAICS 234910 ..
NAICS 2211 ......
Various ..............
SIC 0783 ...........
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ...............
Electrical Contractors ............................
Structural Steel Erection Contractors ...
Building Equipment and Other Machine
Installation Contractors.
All Other Special Trade Contractors ....
Electric Power Generation ....................
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned Utilities ..............
Industrial Power Generators .................
Ornamental Shrub and Tree Services ..
Total ...........
...............................................................
NAICS 234920 ..
NAICS 234930 ..
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
..
..
..
..
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NAICS 235990 ..
NAICS 221110 ..
NAICS 221120 ..
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Host-contractor communication
Training
Frm 00294
Job briefing
Other costs for
employees not
already covered by
§ 1910.269
Calculating incident energy
and arc-hazard assessment (arc-hazard assessment)
$240,468
$150,214
$70,743
$4,427
NA
5,670,126
1,891,463
1,777,657
121,855
NA
22,591
204,286
70,999
NA
NA
1,132,361
3,519,375
39,624
57,131
894,356
2,702,235
47,763
44,957
424,921
1,545,162
24,717
23,197
25,941
76,067
NA
NA
NA
NA
NA
NA
163,570
207,776
383,402
124,535
2,397,541
6,393,786
71,957
675,284
1,144,815
NA
NA
NA
NA
1,910,206
4,547,557
51,589
33,561
114,631
571,626
648,391
1,749,688
153,887
306,992
407,227
NA
NA
NA
1,126,003
862,483
NA
11,636,205
17,820,841
6,697,557
228,289
8,446,249
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20609
TABLE 50—FIRST YEAR COSTS (CONTINUED)
Provision of
appropriate
arc-flash protective equipment
Industry code
Industry name
NAICS 234910 ..
NAICS 2211 ......
Various ..............
SIC 0783 ...........
Upgrading fall
protection
equipment
$687,227
NA
NA
NA
$1,153,078
18,546,383
NA
443,601
NA
28,451,085
823,855
NA
NA
NA
1,121,731
4,335,309
13,169,413
222,458
208,445
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
6,812,888
21,012,253
334,562
333,729
662,120
7,269,449
12,364,959
NA
NA
NA
NA
479,610
819,545
NA
NA
3,198,950
1,022,182
12,939,866
28,853,013
1,658,430
3,057,416
0
NA
199,318
264,915
109,585
NA
NA
429,176
NA
NA
4,100,296
5,108,161
2,536,461
63,005,465
464,233
1,852,340
3,628,126
113,779,305
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ...............
Electrical Contractors ............................
Structural Steel Erection Contractors ...
Building Equipment and Other Machine
Installation Contractors.
All Other Special Trade Contractors ....
Electric Power Generation ....................
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned Utilities ..............
Industrial Power Generators .................
Ornamental Shrub and Tree Services ..
Total ...........
Use of harnesses in aerial lifts
...............................................................
NAICS 234920 ..
NAICS 234930 ..
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
..
..
..
..
NAICS 235990 ..
NAICS 221110 ..
NAICS 221120 ..
Total first year
compliance
costs
MAD
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
Sources: Office of Regulatory Analysis, OSHA (see text).
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16. Economic Feasibility and Impacts
This portion of the analysis presents
OSHA’s analysis of the economic
impacts of the final rule and an
assessment of the economic feasibility
of compliance with the requirements
imposed by the rulemaking. To assess
the types and magnitude of the
economic impacts associated with
compliance with the final rule, OSHA
developed quantitative estimates of the
economic impact of the requirements on
entities in each of the affected
industries. OSHA compared the
estimated costs of compliance presented
previously in this economic analysis
with industry revenues and profits to
provide an assessment of potential
economic impacts. (Following the
assessment of potential economic
impacts, OSHA presents a separate
analysis of the economic impacts of the
final rule on small entities as part of the
Final Regulatory Flexibility Analysis.)
Table 51 presents data on the
revenues for each affected industry,
along with the corresponding industry
profits and the estimated costs of
compliance in each industry. For the
FEA, OSHA updated revenue data for
the 1997 NAICS and SIC categories used
in the CONSAD analysis using the U.S.
Census Bureau’s 1997 NAICS and 1987
SIC Correspondence Tables [44], the
1997 NAICS to 2002 NAICS
Correspondence Tables [45], and the
2002 NAICS to 2007 NAICS
Correspondence Tables [46]. As
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explained earlier in this FEA, in many
cases, a single 1997 NAICS code maps
to multiple 2007 NAICS codes (see the
discussion under the heading ‘‘Profile of
Affected Industries’’). Revenue data is
drawn from the U.S. Census’ Statistics
of U.S. Businesses [43]. In most cases,
once OSHA matched a 1997 category
with its corresponding 2007 categories,
OSHA averaged revenue for the 2007
NAICS categories to produce a single
updated estimate for the 1997 NAICS
category. In the case of Electric Power
Generation (1997 NAICS 221110) and
Electric Power Transmission, Control,
and Distribution (1997 NAICS 221120),
however, the updated estimates for the
respective 1997 NAICS categories are
the sum of the corresponding 2007
NAICS categories. After updating the
revenue data, OSHA calculated the
average revenue per establishment for
each 1997 NAICS or SIC category by
dividing the updated data for each
category by the updated estimate of total
establishments in each 1997 category.
Then, to estimate the weighted average
revenues and profits for affected
establishments, OSHA multiplied the
revenue per establishment by the
updated estimate of affected
establishments in each 1997 NAICS
category 572 (see Table 19).
Generally, the Agency assumed that
the revenue profiles of affected
establishments mirrored the profiles of
the other establishments in the
designated NAICS codes. However,
CONSAD’s industry profile evidenced
significantly larger than average affected
establishments for Electrical Contractors
(NAICS 235310) and Ornamental Shrub
and Tree Services (SIC 0783), as the
affected establishments in these two
industries had more ‘‘power workers’’
than the average number of employees
per establishment for all establishments
in those industries. For these two
industries, the Agency increased the
average revenues by the respective
ratios of power workers to total average
employees.
In addition, in the case of these two
industries, the Agency needed to further
adjust the estimated revenue profile to
better match the establishments that the
final standard would affect. First, the
Agency determined that the
establishments and firms in the
Electrical Contractors industry (NAICS
235310), on average, do only a small
portion of their work on electric power
installations covered by the final
standard. OSHA based this
determination, in part, on the NAICS
definitions—if the establishments did
572 In most affected industry sectors, the earlier
NAICS code fragmented into several different
NAICS codes that would be difficult to reassemble.
In the case of the Electric Power Generation (1997
NAICS 221110) and Electric Power Transmission,
Control, and Distribution (1997 NAICS 221120)
industries, however, the NAICS codes still largely
align with their earlier version. For this reason,
OSHA estimated revenues for these two industries
than for the other affected industries.
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most of their work on electric utility
systems, the establishments would be in
another NAICS code. Moreover, the
Agency believes that Electrical
Contractors (NAICS 235310) affected by
the final rule are different in kind than
Electrical Contractors (NAICS 235310)
not affected by the final rule, as those
affected by the final rule are part of a
small minority of specialized firms and
establishments in NAICS 235310 that do
high-voltage work and are larger and
invest in more specialized capital
equipment than the typical small
electrical contractor (which typically
does only low-voltage work in settings
such as residential construction). Based
on these factors, the Agency assumed
that power workers comprise only 25
percent of the typical workforce in
establishments that are in the Electrical
Contractors industry and that the final
rule affects. The Agency also assumed
that the relevant revenue figures for
these establishments and for firms
controlling these establishments would
be four times those of the average
electrical contractor.
Second, as discussed under the
heading ‘‘Profile of Affected Industries,’’
earlier in this section of the preamble,
the affected establishments in the
Ornamental Shrub and Tree Services
industry (SIC 0783) are primarily large
establishments having 20 or more
employees. The size of affected
establishment is decidedly different
from the average in the industry, which,
the Profile of Affected Industries shows,
consists mostly of small establishments
having fewer than 20 employees.
Therefore, to analyze the economic
impact for the Ornamental Shrub and
Tree Services industry (SIC 0783), the
Agency used the projected economic
profile of the affected set of
establishments, as opposed to that of all
establishments, in the industry.
(Consistent with this approach, for the
analysis of firms with fewer than 20
employees, the analysis incorporated
only the information from this small
subset of smaller establishments.)
To calculate profit rates, OSHA used
data from the Internal Revenue Service’s
(IRS) Corporation Sourcebook, which
contains accounting information for the
various industries established by the
NAICS system. OSHA calculated profit
rates using IRS data for each year from
2000 through 2006 and averaged these
rates to produce an average profit rate
for each 2007 NAICS. OSHA then
averaged the profit rates for each 2007
NAICS to produce an estimate for the
profit rate for each of the 1997 NAICS,
consistent with the original CONSAD
analysis. OSHA then multiplied the
updated revenue estimates by the profit
rate to determine profits.
TABLE 51—COSTS AS A PERCENT OF REVENUES AND PROFITS FOR AFFECTED ESTABLISHMENTS
Number of
affected est.
$456
$8,513,020
$444,380
0.005
0.103
3,412
3,086
5,973,947
311,840
0.052
0.990
321
1,544
8,616,909
434,005
0.018
0.356
791
3,545
3,426,792
166,062
0.103
2.135
1,945
786
4,438
174
6,231,556
2,346,498
269,203
103,715
0.071
0.007
1.648
0.168
1,148
114
3,463,515
153,087
0.003
0.075
3,150
125
2,948,895
135,944
0.004
0.092
2,171
2,733
101,021,115
19,113,195
0.003
0.014
7,440
1,874
44,202,675
4,181,573
0.004
0.045
927
1,846
48,441,576
NA
0.004
NA
913
2,298
2,819,000
ND
0.082
ND
381
5,867
5,259,031
274,424
0.112
2.138
24,407
2,029
27,018,684
3,101,847
0.008
0.065
NAICS 234910 ..
Water, Sewer, and
Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding
Structure Construction.
All Other Heavy Construction.
Electrical Contractors
Structural Steel Erection Contractors.
Building Equipment
and Other Machine
Installation Contractors.
All Other Special
Trade Contractors.
Electric Power Generation.
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned
Utilities.
Industrial Power Generators.
Ornamental Shrub
and Tree Services.
1,021
...................................
NAICS 234920 ..
NAICS 234930 ..
NAICS 234990 ..
NAICS 235310 ..
NAICS 235910 ..
NAICS 235950 ..
NAICS 235990 ..
NAICS 221110 ..
NAICS 221120 ..
NAICS 2211 ......
Various .............
SIC 0783 ...........
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Total ...........
Costs as a
percent of
profits
Profits per est.
Industry name
Costs per
affected est.
Costs as a
percent of
revenues
Revenues per
est.
Industry code
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
(3) ‘‘ND’’ = No Data is available.
Sources: CONSAD [5], IRS [15], U.S. Census [43, 44, 45, 46].
As is evident from the data presented
in Table 51, the costs of compliance
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with the present rulemaking are not
large in relation to the corresponding
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annual financial flows associated with
the regulated activities. The estimated
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costs of compliance represent about
0.008 percent of revenues and 0.065
percent of profits, on average, across all
entities; compliance costs do not
represent more than about 0.11 percent
of revenues or more than about 2.14
percent of profits in any affected
industry.
The economic impact of the present
rulemaking is most likely to consist of
a small increase in prices for electricity
of about 0.008 percent, on average. It is
unlikely that a price increase of the
magnitude of 0.008 percent will
significantly alter the services
demanded by the public or any other
affected customers or intermediaries. If
the regulated community can
substantially recoup the compliance
costs of the present rulemaking with
such a minimal increase in prices, there
may be little effect on profits.573
In general, it is unlikely that most
establishments could pass none of the
compliance costs along in the form of
increased prices. In the event that
unusual circumstances may inhibit even
a price increase of 0.11 percent, the
maximum reduction in profits in any of
the affected industries would be about
2.14 percent.
OSHA established a minimum
threshold of annualized costs equal to 1
percent of annual revenues and 10
percent of annual profits. OSHA also
determined that costs below this
minimum threshold will not threaten
the economic viability of an affected
industry. Table 51 shows that the
estimated annualized cost of the final
rule is, on average, equal to only 0.008
percent of annual revenue and 0.065
percent of annual profit, far below the
minimum threshold. Similarly, there is
no individual affected industry in
which the annualized costs of the final
rule approaches 1 percent of annual
revenues or 10 percent of annual profits.
The industries with the highest cost
impacts, NAICS 234990 (All Other
Heavy Construction) and SIC 0783
(Ornamental Shrub and Tree Services),
have cost impacts as a percentage of
revenues of only about 0.1 percent each
573 One commenter questioned the ability of
electric cooperatives to adjust their rates, as they are
‘‘highly regulated’’ (Ex. 0173). The commenter
asserted that it could take more than a year to raise
rates, if at all.
The Agency does not assume cost pass-through in
establishing economic feasibility; the estimate of
costs as a percentage of profits represents the
possibility that there is no cost pass-through.
Moreover, for this rulemaking, the profit impacts
would be small. Finally, this economic-impact
analysis captures ongoing issues for economic
feasibility, not just the first year. If it takes a year
or two to raise prices, this is well within the realm
of possibilities. Industries may not be able to raise
prices immediately for a variety of reasons—for
market, as well as regulatory, reasons.
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and cost impacts as a percentage of
profits of only about 2 percent each.
Based on these results, there would be
no threat to the economic viability of
any affected industry even if the costs
of the final rule were nine times higher
than OSHA estimated, as the highest
cost impact as a percentage of revenues
in any affected industry would still be
less than 1 percent. Furthermore, the
costs of the final rule would have to be
five times higher than OSHA estimated
for the cost impact as a percentage of
revenues in any affected industry to
approach 10 percent, the point at which
further, more detailed, examination is
needed to determine if the final rule
might threaten the economic viability of
any affected industry. For these reasons,
the Agency believes that the finding of
economic feasibility is robust for this
rulemaking. A simple sensitivity
analysis of the results finds that even if
aggregate costs were several times larger
than those estimated here, the rule
would still be economically feasible.
In profit-earning entities,
establishments generally can absorb
compliance costs through a combination
of increases in prices and reduction in
profits. The extent to which the impacts
of cost increases affect prices or profits
depends on the price elasticity of
demand for the products or services
produced and sold by the entity.
Price elasticity of demand refers to the
relationship between changes in the
price charged for a product and the
resulting changes in the demand for that
product. A greater degree of elasticity of
demand implies that an entity or
industry is less able to pass increases in
costs through to its customers in the
form of a price increase and, therefore,
must absorb more of the cost increase
through a reduction in profits.
Given the small incremental increases
in prices potentially resulting from
compliance with the final rule, and the
lack of readily available substitutes for
the products and services provided by
the covered industries, demand is likely
to be sufficiently inelastic in each
affected industry to enable entities to
substantially offset compliance costs
through minor price increases without
experiencing any significant reduction
in total revenues or in net profits.
For the economy as a whole, OSHA
expects the economic impact of the
present rulemaking to be both an
increase in the efficiency of production
of goods and services and an
improvement in the welfare of society.
First, as demonstrated by the analysis of
costs and benefits associated with
compliance with the requirements of the
final rule, OSHA expects that societal
welfare will increase as a result of these
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20611
standards because the benefits achieved
clearly and strongly justify the relatively
small costs. The impacts of the final rule
involve net benefits of over $100 million
achieved in a relatively cost-effective
manner.
Second, until now, society
externalized many of the costs
associated with the injuries and
fatalities resulting from the risks
addressed by the final rule. That is, the
costs incurred by society to supply
certain products and services associated
with electric power generation,
transmission, and distribution work did
not fully reflect in the prices of those
products and services. Workers who
suffer the consequences associated with
the activities causing these risks partly
bore the costs of production. To the
extent society externalizes fewer of
these costs, the price mechanism will
enable the market to result in a more
efficient allocation of resources. Note
that reductions in externalities alone do
not necessarily increase efficiency or
social welfare unless the associated
benefits outweigh the costs of achieving
the reductions.
OSHA concludes that compliance
with the requirements of the final rule
is economically feasible in every
affected industry. The Agency based
this conclusion on the criteria
established by the OSH Act, as
interpreted in relevant case law. In
general, the courts hold that a standard
is economically feasible if there is a
reasonable likelihood that the estimated
costs of compliance ‘‘will not threaten
the existence or competitive structure of
an industry, even if it does portend
disaster for some marginal firms’’
(United Steelworkers of America v.
Marshall, 647 F.2d 1189, 1272 (D.C. Cir.
1980)). As demonstrated by this Final
Economic Analysis and the supporting
evidence, the potential impacts
associated with achieving compliance
with the final rule fall well within the
bounds of economic feasibility in each
industry. OSHA does not expect
compliance with the requirements of the
final rule to threaten the viability of
entities or the existence or competitive
structure of any of the affected
industries. No commenters suggested
that the regulation would not be
economically feasible.
In addition, based on an analysis of
the costs and economic impacts
associated with this rulemaking, OSHA
concludes that the effects of the final
rule on international trade,
employment, wages, and economic
growth for the United States will be
negligible.
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17. Statement of Energy Effects
As required by Executive Order 13211
and in accordance with the guidance for
implementing Executive Order 13211
and with the definitions provided
therein as prescribed by the Office of
Management and Budget, OSHA
analyzed the final rule with regard to its
potential to have a significant adverse
effect on the supply, distribution, or use
of energy. As a result of this analysis,
OSHA determined that this action is not
a significant energy action as defined by
the relevant OMB guidance.
H. Final Regulatory Flexibility Analysis
The Regulatory Flexibility Act, as
amended in 1996, requires the
preparation of a Final Regulatory
Flexibility Analysis (FRFA) for certain
rules (5 U.S.C. 601–612). Under the
provisions of the law, each such
analysis must contain:
1. A succinct statement of the need
for, and objectives of, the rule;
2. A summary of the significant issues
raised by the public comments in
response to the initial regulatory
flexibility analysis, a summary of the
assessment of the agency of such issues,
and a statement of any changes made in
the final rule as a result of such
comments;
3. A description and an estimate of
the number of small entities to which
the rule will apply or an explanation of
why no such estimate is available;
4. A description of the projected
reporting, recordkeeping, and other
compliance requirements of the rule,
including an estimate of the classes of
small entities that will be subject to the
requirement and the type of professional
skills necessary for preparation of the
report or record; and
5. A description of the steps the
agency took to minimize the significant
economic impact on small entities
consistent with the stated objectives of
applicable statutes, including a
statement of the factual, policy, and
legal reasons for selecting the alternative
adopted in the final rule and why the
agency rejected each one of the other
significant alternatives to the rule
considered by the agency that affect the
impact on small entities.
The Regulatory Flexibility Act further
states that an agency may perform the
required elements of the FRFA in
conjunction with, or as part of, any
other agenda or analysis required by any
other law if such other analysis satisfies
the relevant requirements.
1. A Succinct Statement of the Need for,
and Objectives of, the Rule
The primary objective of the final rule
is to provide an increased degree of
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occupational safety for employees
performing electric power generation,
transmission, and distribution work. As
stated earlier, the final rule will prevent
an estimated 119 injuries and about 20
fatalities annually through compliance
with the final rule, in addition to
injuries and fatalities prevented through
compliance with existing standards.
Another objective of the present
rulemaking is to provide updated, clear,
and consistent safety standards
regarding electric power generation,
transmission, and distribution work to
relevant employers and employees and
interested members of the public. The
final rule is easier to understand and to
apply than existing standards, which
will improve safety by facilitating
compliance.
2. A Summary of the Significant Issues
Raised by the Public Comments in
Response to the Initial Regulatory
Flexibility Analysis, a Summary of the
Assessment of the Agency of Such
Issues, and a Statement of Any Changes
Made in the Final Rule as a Result of
Such Comments
Few public commenters focused on
the specific results of the Initial
Regulatory Flexibility Analysis. OSHA
responds to the few issues raised by the
commenters elsewhere in this FEA.
3. A Description and an Estimate of the
Number of Small Entities To Which the
Rule Will Apply or an Explanation of
Why No Such Estimate Is Available
OSHA completed an analysis of the
type and number of small and very
small entities to which the final rule
will apply. Relying on the Small
Business Administration definitions
[51], OSHA estimated the number of
firms in the construction and
Ornamental Shrub and Tree Services
(SIC 0783) industries that are small
businesses based on revenue and
estimated the number of firms in the
utilities industries that are small
businesses based on sales (in megawatthours). With the exception of Major
Publically Owned Utilities, the Agency
converted definitions based on
megawatt-hours to revenue cutoffs using
the EIA’s Form EIA–860 Database
Annual Electric Generator Report,
which estimates the average revenue per
mega watt-hour to be $99.59 [49].
Multiplying $99.59 by the 4-million
megawatt-hour cutoff in the SBA
definitions suggests a revenue cutoff for
small utilities of $398,363,132. After
determining revenue cutoffs implied by
the SBA definitions for every affected
NAICS, OSHA found the revenue of the
largest employment-size class in the
U.S. Census’ Statistics of U.S.
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Businesses [43] equal to, or smaller
than, the revenue implied in the SBA
definition and then designated entities
of that size or smaller as ‘‘small.’’
In the case of Major Publicly Owned
Utilities, as explained earlier in this
FEA, OSHA estimates, based on EIA’s
Form-861 Annual Electric Power
Industry Report, that there are now 277
firms that are major publicly owned
utilities [50]. (See the discussion under
the heading ‘‘Profile of Affected
Industries,’’ earlier in this section of the
preamble). Of the 277 Major Publicly
Owned Utilities in the EIA Form-861
database, 261 have sales of less than 4million megawatt-hours, and 16 have
sales of more than 4-million megawatthours. OSHA did not convert this sales
data to a revenue or employment-size
class equivalent because EIA’s Form 861
database does not include employment
data and because the U.S. Census’
Statistics of U.S. Businesses does not
include data for Major Publicly Owned
Utilities distinct from nonmajor or
privately owned utilities. Thus, OSHA
used the 4-million megawatt-hour cutoff
in the SBA definitions to designate as
small the 261 entities with sales of less
than 4 million megawatt-hours.
Table 52 summarizes the small
business definitions discussed herein.
For small entities, OSHA estimates
the total cost of the final rule per small
firm to be $3,159. (See Table 53.)
To assess the potential economic
impact of the rule on small entities,
OSHA calculated the ratios of
compliance costs to profits and to
revenues. Table 53 presents these ratios
for each affected industry. OSHA
expects that, among small firms
potentially affected by the rule, the
average increase in prices necessary to
completely offset the compliance costs
will be less than 0.138 percent in any
individual affected industry and an
average of 0.010 percent for all affected
industries.
Only to the extent that such price
increases are not possible would there
be any effect on the average profits of
small firms. Even in the unlikely event
that these firms could not pass the costs
through, the firms could absorb the
compliance costs completely through an
average reduction in profits of no more
than 2.9 percent in any single affected
industry and through an average
reduction in profits of 0.086 percent in
all affected industries.
OSHA also separately examined the
impact of the final rule on very small
entities, defined as entities with fewer
than 20 employees. In the proposed
rule, the numbers presented in the
CONSAD report for small, large, and
total establishments were from the 1997
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U.S. Economic Census. For this FEA,
OSHA used the U.S. Census Bureau’s
2007 Statistics of U.S. Businesses [43] to
update the numbers used in the PRIA.
Based on these data, OSHA estimated
that the final rule would affect a total of
approximately 11,004 very small firms.
Table 54 presents the estimated number
of affected very small firms in each
industry.
OSHA modified the analysis it made
in the PRIA to accurately reflect the
number of affected very small entities,
as well as compliance costs, revenues,
and profits per affected entity. In
general, OSHA assumed that the profile
of the affected firms mirrored the profile
of rest of industry. However, in the case
of Ornamental Tree and Shrub Services,
SIC 0723, the Agency recognized that
the limited number of very small
entities actually involved in lineclearance tree trimming was atypical for
the industry, as very small entities
involved in line-clearance tree trimming
have significantly more employees than
the average firm in this SIC category.
Corresponding to their relatively larger
employment, very small entities
involved in line-clearance tree trimming
likely have larger revenue than the
average firm in the industry.
OSHA calculated the ratios of
compliance costs to profits and to
20613
revenues for very small firms. Table 54
presents these ratios for each affected
industry. OSHA expects that, among
very small firms affected by the final
rule, the average increase in prices
necessary to completely offset the
compliance costs will be 0.040 percent.
Only to the extent that such price
increases are not possible would there
be any effect on the average profits of
small firms. Even in the unlikely event
that these firms could not pass the costs
through, the firms could absorb the
compliance costs completely through an
average reduction in profits of less than
0.040 percent.
TABLE 52—SMALL BUSINESS DEFINITIONS
CONSAD/1997
NAICS
CONSAD industry
name
234910 ..............
2002/2007
NAICS
Water, Sewer, and
Pipeline Construction.
237110
237120
234920 ..............
237120 ..............
Power and Communication Transmission Line Construction.
Industrial Nonbuilding
Structure Construction.
237130
236210
237120
237130
234990 ..............
All Other Heavy Construction.
236210
237110
237990
238910
238990
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235310 ..............
Electrical Contractors ..
238210
235910 ..............
Structural Steel Erection Contractors.
238120
238190
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2002/2007 industry
name
Water and Sewer
Line and Related
Structures Construction.
Oil and Gas Pipeline
and Related
Structures Construction.
Power and Communication Line and
Related Structures
Construction.
Industrial Building
Construction.
Oil and Gas Pipeline
and Related
Structures Construction.
Power and Communication Line and
Related Structures
Construction.
Industrial Building
Construction.
Water and Sewer
Line and Related
Structures Construction.
Other Heavy and
Civil Engineering
Construction.
Site Preparation
Contractors.
All Other Specialty
Trade Contractors.
Electrical Contractors.
Structural Steel and
Precast Concrete
Contractors.
Other Foundation,
Structure, and
Building Exterior
Contractors.
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SBA size standard
($ million or mega watthours, as
applicable)
Equivalent
revenue
($ million)
Equivalent
employment
size category
(max.
employees)
$33.5 ..............................
NA
100
33.5 ................................
NA
100
33.5 ................................
NA
All
33.5 ................................
NA
100
33.5 ................................
NA
100
33.5 ................................
NA
All
33.5 ................................
NA
100
33.5 ................................
NA
100
33.5 ................................
NA
500
14.0 ................................
NA
100
14.0 ................................
NA
100
14.0 ................................
NA
100
14.0 ................................
NA
100
14.0 ................................
NA
100
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TABLE 52—SMALL BUSINESS DEFINITIONS—Continued
CONSAD/1997
NAICS
CONSAD industry
name
235950 ..............
Building Equipment
and Other Machine
Installation Contractors.
All Other Special Trade
Contractors.
235990 ..............
2002/2007
NAICS
14.0 ................................
NA
100
236220
Commercial and Institutional Building
Construction.
Other Heavy and
Civil Engineering
Construction.
Other Foundation,
Structure, and
Building Exterior
Contractors.
Other Building
Equipment Contractors.
Other Building Finishing Contractors.
Site Preparation
Contractors.
All Other Specialty
Trade Contractors.
Hydroelectric Power
Generation.
Fossil Fuel Electric
Power Generation.
Nuclear Electric
Power Generation.
Other Electric Power
Generation.
Electric Bulk Power
Transmission and
Control.
Electric Power Distribution.
Major Publicly
Owned Utilities.
Landscaping Services.
33.5 ................................
NA
100
33.5 ................................
NA
500
14.0 ................................
NA
100
14.0 ................................
NA
100
14.0 ................................
NA
100
14.0 ................................
NA
100
14.0 ................................
NA
100
watt-
398.4
All
watt-
398.4
500
watt-
398.4
500
watt-
398.4
All
watt-
398.4
All
398.4
500
NA
NA
NA
100
238290
238390
238910
238990
Electric Power Generation.
221111
221112
221113
221119
Electric Power Transmission, Control, and
Distribution.
221121
221122
2211 ..................
SIC 0783 ..........
Equivalent
employment
size category
(max.
employees)
Other Building
Equipment Contractors.
238190
221120 ..............
Equivalent
revenue
($ million)
238290
237990
221110 ..............
SBA size standard
($ million or mega watthours, as
applicable)
2002/2007 industry
name
Major Publicly Owned
Utilities.
Ornamental Shrub and
Tree Services.
2211
561730
4 million mega
hours.
4 million mega
hours.
4 million mega
hours.
4 million mega
hours.
4 million mega
hours.
4 million mega watthours.
4 million mega watthours.
7.0 ..................................
Note: ‘‘NA’’ = Not Applicable.
Sources: EIA [49, 50], SBA [51], U.S. Census [43, 44, 45, 46].
TABLE 53—COSTS AS A PERCENT OF REVENUES AND PROFITS FOR AFFECTED SMALL ENTITIES (AS DEFINED BY SBA)
Affected
small
firms
Industry code
Industry name
NAICS 234910 .....
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ................
Electrical Contractors .............................
Structural Steel Erection Contractors ....
Building Equipment and Other Machine
Installation Contractors.
All Other Special Trade Contractors ......
Electric Power Generation .....................
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned Utilities ...............
Industrial Power Generators ..................
Ornamental Shrub and Tree Services ...
................................................................
NAICS 234920 .....
NAICS 234930 .....
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NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
.....
.....
.....
.....
NAICS 235990 .....
NAICS 221110 .....
NAICS 221120 .....
NAICS 2211 .........
Various .................
SIC 0783 ..............
Total ..............
Compliance
costs
per firm
Revenues
per firm
Profits
per firm
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Costs as a
percent of
profits
968
$465
$8,846,770
$461,801
0.005
0.101
3,347
3,147
6,736,654
351,653
0.047
0.895
304
1,574
9,022,755
454,446
0.017
0.346
768
1,903
760
921
3,605
4,474
176
138
3,466,142
6,236,853
2,310,169
3,896,757
167,969
269,432
102,109
172,237
0.104
0.072
0.008
0.004
2.146
1.660
0.172
0.080
3,063
530
1,134
127
9,477
11,320
3,046,117
283,932,698
162,314,688
140,426
53,720,066
15,354,970
0.004
0.003
0.007
0.090
0.018
0.074
261
0
303
14,263
6,177
NA
7,231
3,159
162,113,144
NA
5,259,210
30,956,353
NA
NA
225,620
3,437,179
0.004
NA
0.138
0.010
NA
NA
3.205
0.092
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
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Sources: CONSAD [5], EIA [49, 50], IRS [15], SBA [51], U.S. Census [43, 44, 45, 46].
TABLE 54—COSTS AS A PERCENT OF REVENUES AND PROFITS FOR AFFECTED VERY SMALL ENTITIES (THOSE WITH
FEWER THAN 20 EMPLOYEES)
Affected firms
with fewer
than 20
employees
Industry code
Industry name
NAICS 234910 .....
NAICS 2211 .........
Various .................
SIC 0783 ..............
Water, Sewer, and Pipeline Construction.
Power and Communication Transmission Line Construction.
Industrial Nonbuilding Structure Construction.
All Other Heavy Construction ................
Electrical Contractors .............................
Structural Steel Erection Contractors ....
Building Equipment and Other Machine
Installation Contractors.
All Other Special Trade Contractors ......
Electric Power Generation .....................
Electric Power Transmission, Control,
and Distribution.
Major Publicly Owned Utilities ...............
Industrial Power Generators ..................
Ornamental Shrub and Tree Services ...
Total ..............
................................................................
NAICS 234920 .....
NAICS 234930 .....
NAICS
NAICS
NAICS
NAICS
234990
235310
235910
235950
.....
.....
.....
.....
NAICS 235990 .....
NAICS 221110 .....
NAICS 221120 .....
Compliance
costs per
firm
Revenues per
Firm
Profits per
Firm
Costs as a
percent of
‘revenues
Costs as a
percent of
profits
759
$220
$1,088,731
$56,832
0.020
0.388
2,651
1,187
913,129
47,665
0.130
2.490
142
100
1,164,177
58,636
0.009
0.171
689
1,731
608
748
1,895
2,597
96
77
958,076
2,223,705
734,692
832,404
46,428
96,064
32,473
36,792
0.198
0.117
0.013
0.009
4.082
2.704
0.296
0.209
2,916
316
322
96
2,841
6,415
836,651
29,775,772
33,598,972
38,570
5,633,576
3,178,463
0.011
0.010
0.019
0.248
0.050
0.202
33
0
90
5,868
NA
2,047
4,740,998
NA
849,923
NA
NA
36,462
0.124
NA
0.241
NA
NA
5.614
11,004
1,169
2,898,088
303,777
0.040
0.385
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ‘‘NA’’ = Not Applicable.
Sources: CONSAD [5], IRS [15], U.S. Census [43, 44, 45, 46].
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4. A Description of the Projected
Reporting, Recordkeeping and Other
Compliance Requirements of the Rule,
Including an Estimate of the Classes of
Small Entities That Will Be Subject to
the Requirement and the Type of
Professional Skills Necessary for
Preparation of the Report or Record
OSHA is revising the standards
addressing the work practices
employers will use, and other
requirements they will follow, for the
operation and maintenance of, and for
construction work involving, electric
power generation, transmission, and
distribution installations. OSHA issued
the existing rules for this type of work
in 1972 for construction work and in
1994 for work covered by general
industry standards. The construction
standards, in particular, are out of date
and are not consistent with the more
recent, corresponding general industry
rules for the operation and maintenance
of electric power generation,
transmission, and distribution systems.
As described in detail earlier, this final
rule will make the construction and
general industry standards for this type
of work more consistent than is
currently the case.
Existing § 1910.269 contains
requirements for the maintenance and
operation of electric power generation,
transmission, and distribution
installations. Section 1910.269 is
primarily a work-practices standard.
OSHA based the requirements in
§ 1910.269 on recognized safe industry
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practices as reflected in current national
consensus standards covering this type
of work, such as the National Electrical
Safety Code.
Section 1910.269 contains provisions
protecting employees from the most
serious hazards they face in performing
this type of work, primarily hazards
causing falls, burns, and electric shocks.
Requirements in § 1910.269 include
provisions on training, job briefings,
working near energized parts,
deenergizing lines and equipment and
grounding them for employee
protection, work on underground and
overhead installations, work in powergenerating stations and substations,
work in enclosed spaces, and other
special conditions and equipment
unique to the generation, transmission,
and distribution of electric energy.
OSHA also is extending its general
industry standard on electrical
protective equipment (§ 1910.137) to the
construction industry. The existing
construction standards for the design of
electrical protective equipment, which
apply only to electric power
transmission and distribution work,
adopted several national consensus
standards by reference. This final rule
replaces the incorporation of these outof-date consensus standards with a set
of performance-oriented requirements
that are consistent with the latest
revisions of these consensus standards
and with the corresponding standard for
general industry. Additionally, OSHA is
issuing new requirements for the safe
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use and care of electrical protective
equipment to complement the
equipment-design provisions. The final
rule, which will apply to all
construction work, will update the
existing OSHA industry-specific
standards and will prevent accidents
caused by inadequate electrical
protective equipment.
As discussed in detail earlier, OSHA
does not expect this transfer to the
construction standards of the existing
general industry standards in § 1910.137
and § 1910.269 to impose a significant
burden on employers. Generally, many
employers doing construction work also
do general industry work; thus, OSHA
believes that they are already following
the existing general industry standards
in their construction work. The final
provisions in Subpart V also are
generally consistent with the latest
national consensus standards.
In addition, OSHA also is making
miscellaneous changes to the existing
requirements in § 1910.137 and
§ 1910.269. These changes include
requirements for: Class 00 rubber
insulating gloves; electrical protective
equipment made from materials other
than rubber; training for electric power
generation, transmission, and
distribution workers; host-contractor
responsibilities; job briefings; fall
protection equipment; insulation and
working position of employees working
on or near live parts; protective
clothing; minimum approach distances;
deenergizing transmission and
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distribution lines and equipment;
protective grounding; operating
mechanical equipment near overhead
power lines; and working in manholes
and vaults.
These changes to the general industry
standards, because they also apply to
construction, will ensure that consistent
requirements, when appropriate, apply
to employers engaged in work
performed under the construction and
general industry standards. As
explained more fully in Section V,
Summary and Explanation of the Final
Rule, earlier in this preamble, OSHA
believes that this consistency will
further protect employees performing
electrical work covered under the
general industry standards. The rule
also updates references to consensus
standards in §§ 1910.137 and 1910.269
and adds a new appendix to assist
employers to comply with the new
clothing provisions.
Section V, Summary and Explanation
of the Final Rule, earlier in this
preamble, provides further detail
regarding the requirements of the final
rule.
The preceding sections of this
economic analysis present a description
of the classes of small entities that are
subject to the final rule, as well as the
types of professional skills necessary to
comply with the requirements.
5. A Description of the Steps the Agency
Took To Minimize the Significant
Economic Impact on Small Entities
Consistent With the Stated Objectives of
Applicable Statutes, Including a
Statement of the Factual, Policy, and
Legal Reasons for Selecting the
Alternative Adopted in the Final Rule,
and Why the Agency Rejected Each One
of the Other Significant Alternatives to
the Rule Considered by the Agency That
Affect the Impact on Small Entities
OSHA evaluated many alternatives to
the final rule to ensure that the final
requirements will best accomplish the
stated objectives of applicable statutes
and minimize any significant economic
impact of the rule on small entities.
In developing the rule, and especially
in establishing compliance, reporting
requirements, or timetables that affect
small entities, OSHA took the resources
available to small entities into account.
To the extent practicable, OSHA
clarified, consolidated, and simplified
compliance and reporting requirements
under the rule that are applicable to
small entities. Wherever possible,
OSHA stated the final rule’s
requirements in terms of performance
rather than design specifications. OSHA
did not consider an exemption from
coverage of the rule for small entities to
be a viable option because such an
exemption would unduly jeopardize the
safety and health of the affected
employees.
OSHA considered many other specific
alternatives to the present requirements.
Section V, Summary and Explanation of
the Final Rule, earlier in this preamble,
provides a discussion and explanation
of the particular requirements of the
rule and the alternatives OSHA
considered.
OSHA considered other regulatory
alternatives raised by the Small
Business Advocacy Review Panel,
which OSHA convened for purposes of
soliciting comments on the rule from
affected small entities. The Agency
discusses these alternatives later in this
economic analysis.
OSHA also considered nonregulatory
alternatives in determining the
appropriate approach to reducing
occupational hazards associated with
electric power generation, transmission,
and distribution work. The Agency
discusses these alternatives under the
heading ‘‘Examination of Alternative
Regulatory Approaches,’’ earlier in this
section of the preamble.
Alternatives Considered and Changes
Made in Response to Comments From
SERs and Recommendations From the
Small Business Advocacy Review Panel
On May 1, 2003, OSHA convened a
Small Business Advocacy Review Panel
(SBAR Panel or Panel) for this
rulemaking in accordance with the
provisions of the Small Business
Regulatory Enforcement Fairness Act of
1996 (Pub. L. 104–121), as codified at 5
U.S.C. 601 et seq. The SBAR Panel
consisted of representatives from OSHA,
the Office of Information and Regulatory
Affairs (OIRA) in the Office of
Management and Budget, and the Office
of Advocacy within the U.S. Small
Business Administration. The Panel
received, from small entities potentially
affected by this rulemaking, oral and
written comments on a draft rule and on
a draft economic analysis. The Panel, in
turn, prepared a written report, which it
delivered to the Assistant Secretary for
Occupational Safety and Health [29].
The report summarized the comments
received from the small entities and
included recommendations from the
Panel to OSHA regarding the rule and
the associated analysis of compliance
costs.
Table 55 lists each of the
recommendations made by the Panel
and describes the corresponding
answers or changes made by OSHA in
response to the issues raised.
TABLE 55—PANEL RECOMMENDATIONS AND OSHA RESPONSES
OSHA Responses
1. The SERs generally [believed] that OSHA had underestimated the
costs and may have overestimated the benefits in [the draft] economic analysis [provided to the SERs]. The Panel recommends that
OSHA revise its economic and regulatory flexibility analysis as appropriate, and that OSHA specifically discuss the alternative estimates and assumptions provided by SERs and compare them to
OSHA’s revised estimates.
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Panel recommendations *
OSHA revised its economic and regulatory flexibility analysis as appropriate in light of the additional information received from the SERs
and rulemaking participants. Many of the comments from the SERs
asserting deficiencies in the estimates of the compliance costs were
the result of differing interpretations of what would have to be done
to achieve compliance with particular requirements.
Some SERs remarked that OSHA underestimated the time and resources that would be necessary to develop and maintain written
records associated with requirements for making determinations regarding training and protective clothing, for documenting employee
training, and for communicating with host employers or contractors
about hazards and appropriate safety practices. OSHA clarified, in
some cases in the preamble and other cases in the regulatory text,
that the final rule does not require written records to achieve compliance with these provisions of the final rule.
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TABLE 55—PANEL RECOMMENDATIONS AND OSHA RESPONSES—Continued
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Panel recommendations *
OSHA Responses
2. In [the draft] economic and RFA analyses [provided to the SERs],
OSHA assumed that all affected firms apply existing [§ ]1910.269 to
construction related activities, even though not required to do so.
The reason OSHA made this assumption is [that] OSHA thought that
all affected firms are either covered solely by [Part] 1910, or engage
in both [Part] 1910 and [Part] 1926 activities, and find it easiest to
adopt the general industry standard for all activities. SERs confirmed
that most firms do in fact follow [§ ]1910.269. However, they also
pointed out that there are some firms that are engaged solely in construction activities and thus may not be following the [Part] 1910
standards. The Panel recommends that OSHA revise its economic
and regulatory flexibility analyses to reflect the costs associated with
some firms coming into compliance with [§ ]1910.269. The SERs also
reported that compliance training under [§ ]1910.269 is extensive.
One SER estimated that in excess of 30 hours per employee is necessary in the first year. The Panel recommends that OSHA consider
the SER comments on training and revise its estimate of training
costs as necessary.
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In some cases, the SERs also interpreted the draft requirements associated with job briefings, host-contractor responsibilities, and incident-energy calculations in ways that would involve higher compliance costs than those estimated by OSHA, but that were not consistent with the way in which OSHA intended employers to achieve
compliance. In these cases, OSHA clarified, in the preamble and
regulatory text, what would be necessary to comply with the standards to alleviate the corresponding potential cost and impact concerns raised by the SERs.
With regard to the cost for training that will be necessary for employees currently not requiring training in accordance with the existing
training requirements in § 1910.269, OSHA revised its compliance
cost calculations to account for one-time and annual cost of the additional training these employees will receive, as described under the
headings ‘‘One-Time Costs for Additional Training for Employees Not
Already Receiving Training in Accordance with Existing § 1910.269’’
and ‘‘Annual Costs for Additional Training for Employees Not Already
Covered by § 1910.269,’’ earlier in this section of the preamble.
For employees currently provided the training required by existing
§ 1910.269, OSHA generally included costs equivalent to 1.5 hours
of employee time, 12 minutes of supervisory time, and 3 minutes of
clerical time per employee. In the case of line-clearance tree trimmers, OSHA assumed 0.75 hours of employee time, 6 minutes of
supervisory time, and 3 minutes of clerical time per employee.
Most SERs indicated that the job briefing requirements were generally
consistent with current practices and that 5 minutes for the additional
job briefing requirements per project would be a reasonable estimate
for the amount of time involved. For purposes of estimating compliance costs in this analysis, OSHA used estimates of current compliance of 85 percent to 98 percent, and estimated that each affected
project would require resources equivalent to 5 minutes of supervisor
time and 5 minutes of employee time.
With regard to the cost associated with providing flame-resistant clothing to employees, the SERs generally suggested that OSHA’s estimate of two sets per employee per year for small establishments
and five sets per employee every 5 years for large establishments
was an underestimate. The SERs also gave OSHA broad estimates
of the costs of flame-resistant clothing, ranging from $50 per shirt to
$150 for switching coats or flash suits. Several SERs agreed that
many companies contract with uniform companies to supply and
launder clothing. In the FEA, in the analysis of compliance costs associated with the requirements to provide flame-resistant clothing,
OSHA estimates that, on average, employers will provide eight sets
of clothing per employee, and that, with eight sets per employee, the
useful life of the clothing will average 4 years. OSHA estimated the
cost per set of clothing to be $110 in the analysis of the proposed
rule, but increased that estimate to $192 in this analysis to reflect
current costs [13]. This analysis excluded laundering costs because
the rule does not require employers to launder the clothing. OSHA
estimated the cost per switching coat or flash suit to be $200 in the
analysis of the proposed rule and increased that estimate to $226 in
this analysis to reflect current costs [19].
OSHA’s final economic and regulatory flexibility analyses reflect additional costs for firms previously not required to comply with
§ 1910.269. Specifically, OSHA estimated that these firms would
incur compliance costs equivalent to the costs incurred by firms affected by the new requirements of § 1910.269 when OSHA promulgated it originally in 1994.
In addition, OSHA considered the SER comments on training and revised its estimate of training costs accordingly. OSHA added a separate training cost for firms not currently covered by the existing training requirements in § 1910.269, as described under the heading
‘‘Costs of Compliance,’’ earlier in this section of the preamble.
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TABLE 55—PANEL RECOMMENDATIONS AND OSHA RESPONSES—Continued
OSHA Responses
3. Most SERs were concerned that a ‘‘performance standard’’ such as
[the draft proposal provided to SERs] means that even in cases
where OSHA does not require recordkeeping, such as for training,
many small entities will find recordkeeping (1) useful for internal purposes and (2) virtually the only way they will be able to demonstrate
compliance with the rule. The Panel recommends that OSHA consider whether recordkeeping is necessary to demonstrate compliance
with the standard, and, if not, that OSHA explicitly discuss ways in
which employers can demonstrate compliance without using recordkeeping.
4. SERs pointed out that the [draft proposed host-contractor] requirements for observation and follow-up would result in paperwork and
reporting requirements not presented in the cost analysis. The Panel
recommends that OSHA include such costs and paperwork burdens
in its economic analysis as appropriate.
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Panel recommendations *
The final rule does not require employers to maintain records of training. Employees themselves can attest to the training they receive,
and OSHA will determine compliance with the training requirements
primarily through employee interviews
The final rule does not require host employers to supervise contractors’
employees or change their practices for observing or inspecting the
work of contractors.
OSHA has eliminated the draft proposed requirement for the host employer ‘‘to note any failures of the contract employer to correct such
violations, take appropriate measures to correct the violations, and
consider the contract employer’s failure to correct violations in evaluating the contract employer.’’ Thus, OSHA did not include costs for
the host employer to follow up to ensure that the contract employer
corrected any violations.
OSHA included estimates of the costs of information collection requirements, and of the associated paperwork burdens, in the paperwork
analysis for the final rule.
The final rule does not contain a requirement for the host employer to
obtain and evaluate information on contractors’ safety performance
and programs. Consequently, the final regulatory flexibility analysis
does not include costs associated with this draft proposed provision.
5. Several SERs argued that [the draft proposal’s requirement for] consideration of safety records would restrict the number of eligible contractors, resulting in both increased costs and potential impacts on
small firms. Several SERs also were concerned that the draft requirement would result in the increased use of methods such as prequalification in the hiring of contractors or would increase reliance on
favored contractors; the SERs said that both of these effects could
result in increased costs and restricted business opportunities, especially for small businesses. The Panel recommends that OSHA study
the extent of such costs and impacts and solicit comment on them.
6. Several SERs questioned OSHA’s estimates of the number of sets In the development of the FEA, OSHA reexamined its assumptions and
of flame-resistant clothing an employee would need, and its assumpcost estimates with regard to the entire final rule, including the retions and cost estimates. The Panel recommends that OSHA reexquirements to provide flame-resistant clothing. OSHA’s response to
amine its assumptions and cost estimates in light of these comments.
Panel recommendation 1, earlier in this table, describes the comments from the SERs and OSHA’s revised estimates made in response to these comments.
7. Many SERs questioned whether the * * * revisions to [§ ]1910.269 OSHA collected and compiled information from a variety of sources to
would in fact save any lives or prevent any accidents. Some comdocument and support the need for the provisions of the final rule.
mented that they had never seen an accident that would have been
OSHA analyzed the data on the fatalities and injuries that occurred
prevented by any of the new provisions [in the draft proposal]. Some
among the affected workforce over the past decade specifically with
SERs suggested that [the draft] analysis [provided to SERs] might
regard to the effectiveness of both the existing and final requirehave included fatalities in municipal facilities that may not be covered
ments in preventing such incidents. The discussion under the headby the standard. Others suggested OSHA should discuss the extent
ing ‘‘Benefits, Net Benefits, and Cost Effectiveness,’’ earlier in this
to which the existing general industry standard had resulted in resection of the preamble, summarizes this evaluation; the corduced fatalities and injuries, and how this compares with OSHA estiresponding research report [5] provides a detailed explanation of this
mates of how many fatalities and injuries would be prevented by the
evaluation.
proposal. The Panel recommends that OSHA provide more docu- To quantitatively determine the effectiveness of the existing and final
mentation regarding the sources and nature of the anticipated benerules in preventing injuries and fatalities, OSHA performed a detailed
fits attributed to the draft proposal. The [Panel also recommends that
review of the descriptions of accidents. For each accident reviewed,
the] estimated benefits [in the draft analysis] * * * be reexamined in
OSHA analyzed the detailed description of the accident, along with
light of the SER comments and experiences regarding the perceived
the citations issued, the type of injuries incurred, and the causes aseffectiveness of the new provisions. In particular, [the Panel recsociated with the accident to estimate the likelihood that the accident
ommends that] OSHA * * * focus attention on the benefits associwas preventable under, first, the existing applicable standards, and
ated with the provisions on flame-resistant] apparel, training, host/
second, the final rule. Based on these analyses, CONSAD found that
contractor responsibilities, and fall protection.
full compliance with the existing standards would prevent 52.9 percent of the injuries and fatalities; compliance with the final rule, however, would prevent 79.8 percent of the relevant injuries and fatalities. Compared to the existing standards, the final standard increases safety by preventing an additional 20 fatalities and 119 injuries annually.
In addition, the final rule improves safety by clarifying and updating the
existing standards to reflect modern technologies, work practices,
and terminology and by making the standards consistent with current
consensus standards and other related standards and documents.
By facilitating the understanding of, and compliance with, these important safety standards, the final rule increases protection of employees while reducing uncertainty, confusion, and compliance burdens on employers.
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TABLE 55—PANEL RECOMMENDATIONS AND OSHA RESPONSES—Continued
Panel recommendations *
OSHA Responses
8. There were no comments from the SERs on OSHA’s estimates [in
the draft analysis provided to the SERs] of the number and type of
small entities affected by the proposal. However, some [SERs] pointed out that there may be some small entities that engage in only
construction related activities. The Panel recommends that OSHA’s
estimates of current baseline activities and OSHA’s cost estimates
reflect such firms.
9. Most SERs were uncertain about how to comply with performance
oriented provisions of the proposal, and further, that additional expenses might be required to be confident that they were in compliance with such provisions. The Panel recommends that OSHA study
and address these issues and consider the use of guidance material
(e.g. non-mandatory appendices) to describe specific ways of meeting the standard, which will help small employers comply, without
making the standard more prescriptive.
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10. Most SERs were highly critical of the host contractor provisions [in
the draft proposal provided to the SERs] and had trouble understanding what OSHA required. If these provisions are to be retained,
the Panel recommends that they be revised. The Panel recommends
that OSHA clarify what constitutes adequate consideration of contractor safety performance, clarify what is meant by ‘‘observation,’’
clarify how the multi-employer citation policy is related to the proposal, and clarify whether the requirement to communicate hazards
does or does not represent a requirement for the host employer to
conduct their own risk assessment. The Panel also recommends that
OSHA examine the extent to which state contractor licensing could
make the host contractor provisions in the proposal unnecessary.
11. Some SERs questioned the need for flame-resistant clothing beyond the existing clothing provisions in [§ ]1910.269. Some argued
that there was a trade-off between possible decreased injuries from
burns and heat stress injuries as a result of using flame-resistant
clothing. The Panel recommends that OSHA consider and solicit
comments on these issues.
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Section V, Summary and Explanation of the Final Rule, earlier in this
preamble, includes explanations of the need for, and the expected
benefits associated with, specific provisions of the final rule. In particular, see the summary and explanation of final §§ 1926.950(c)
(host-contractor responsibilities), 1926.954(b) (fall protection), and
1926.960(g) (flame-resistant clothing) for a discussion of the need
for, and a qualitative explanation of, the benefits of these provisions.
As discussed under the heading ‘‘Costs of Compliance,’’ earlier in this
section of the preamble, OSHA’s FEA, including its estimates of
baseline activities and its cost estimates, reflect the possible existence of some firms not currently covered by existing § 1910.269 and
that do not comply with these provisions when performing construction work on electric power generation, transmission, or distribution
installations.
OSHA included appendices containing guidelines on the inspection of
work-positioning equipment to assist employers in complying with the
requirement
to
conduct
such
inspections
described
in
§§ 1910.269(g)(2)(iv)(A) and 1926.954(b)(3)(i). The final rule also includes appendices on clothing in § 1910.269 and Subpart V of Part
1926. These appendices should assist employers to comply with the
clothing provisions in §§ 1910.269(l)(8) and 1926.960(g).
The rule also includes many references to consensus standards that
contain information that can assist employers to comply with various
provisions of the final rule. For example, the note to § 1926.957(b)
directs employers to the Institute of Electrical and Electronics Engineers’ IEEE Guide for Maintenance Methods on Energized Power
Lines, IEEE Std 516–2009 for guidance on the examination, cleaning, repairing, and in-service testing of live-line tools to help employers comply with that provision in the OSHA standards. Lastly, Appendix G to § 1910.269 and Appendix G to Subpart V of Part 1926
contain lists of reference documents that employers can access for
help in complying with the final rule.
The preamble and this analysis both contain additional descriptions of
what OSHA considers necessary and sufficient for purposes of
achieving compliance with the requirements of the final rule.
OSHA modified the provisions on host-contractor responsibilities substantially from the requirements in the draft proposal reviewed by the
SERs. The Agency believes that the changes address the concerns
expressed by the SERs.
The final rule does not contain requirements for the host employer to
consider a contract employer’s safety performance or for the host
employer to observe or supervise contract employers’ work. In addition, the final rule does not include the proposed requirement that
host employers report observed contract-employer-related violations
to the contract employer.
The discussion of final § 1926.950(c), in Section V, Summary and Explanation of the Final Rule, earlier in this preamble, provides clarification of the purpose and application of the host-contractor requirements and their relationship to OSHA’s multiemployer citation policy.
The discussion of final § 1926.950(c)(1), in Section V, Summary and
Explanation of the Final Rule, earlier in this preamble, makes it clear
that the purpose of the requirements for host employers to provide
information to contractors is to facilitate the contractors’ efforts to
perform their own assessments as required by the final rule.
OSHA does not believe that State contractor-licensing requirements
make the final host-contractor provisions unnecessary. Not all States
require electric power generation, transmission, and distribution contractors to have a license. For example, Illinois and New York do not
require licensing at the State level (see https://www.electric-find.com/
license.htm). Additionally, States with such licensing requirements
judge primarily the contractors’ ability to install electric equipment in
accordance with State or national installation codes, and not their
ability to perform electric power generation, transmission, and distribution work safely.
OSHA considered these issues in the development of the final clothing
requirements, as explained in the discussion of final § 1926.960(g),
in Section V, Summary and Explanation of the Final Rule, earlier in
this preamble.
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TABLE 55—PANEL RECOMMENDATIONS AND OSHA RESPONSES—Continued
Panel recommendations *
OSHA Responses
12. Many SERs were uncertain whether [the draft proposal’s] requirements for determining the need for flame-resistant clothing would
allow the use of such methods as 1) ‘‘worst case’’ analysis or 2)
specifying minimum levels of protection for use when a system does
not exceed certain limits. The Panel recommends that OSHA clarify
what methods are acceptable to meet these requirements, and
specify these methods in such a way that small entities can be confident that they have met the requirements of the standards.
13. OSHA[‘s draft proposal included] some changes to the training provisions in [§ ]1910.269, including dropping certification requirements
and allowing training to vary with risk. OSHA stated that both of
these changes were designed to give the rules a greater performance orientation and to ease compliance. Some SERs felt that these
changes might make compliance more complicated by making it less
clear what needs to be done. The Panel recommends that OSHA
clarify the performance orientation of these [draft proposed] changes
and consider explaining that existing compliance methods would still
be considered adequate under the new rules. The Panel further recommends that OSHA examine the requirement [in existing
§ 1910.269(a)(2)(vii)] that employees demonstrate proficiency and
provide examples of how that can be accomplished. The Panel also
recommends that OSHA consider the possibility that the proposed
draft may introduce costs to small businesses that are uncertain of
how to comply with the new performance oriented training provisions.
OSHA adopted requirements in the final rule that provide guidance explaining ways an employer can comply with the arc-flash protection
requirements in §§ 1910.269(l)(8) and 1926.960(g). For example, the
Agency included two notes and additional appendix material explaining how an employer can calculate estimates of available heat energy. For additional information, see the discussion of final
§ 1926.960(g) in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble.
OSHA believes that the changes this final rule makes to the training requirements in existing § 1910.269 clarify the standard and reduce
burdens on employers. See the discussion of final § 1926.950(b), in
Section V, Summary and Explanation of the Final Rule, earlier in this
preamble, for additional clarification on how to comply with the training requirements in the final rule. OSHA did not state that compliance with the training provisions in existing § 1910.269 will constitute
compliance with the training provisions in the final rule because employers will need to develop and provide additional training to address the new and revised safety-related work-practice requirements
in the final rule. Thus, training that complies with existing § 1910.269
will not be sufficient under the final rule.
Existing § 1910.269(a)(2)(vii) already requires employees to demonstrate proficiency in the work practices involved. OSHA believes
that most employers are already complying with this requirement in
various ways. For example, some employers have employees demonstrate proficiency in climbing after completing a pole-climbing class
that includes climbing on practice poles as part of the curriculum. In
addition, many employers use an apprenticeship program, in which
journeyman line workers acting as crew leaders observe trainees
over the course of the program. The trainees pass through the apprenticeship program by successfully completing each step, demonstrating proficiency in various tasks along the way, until the trainees reach the journeyman level.
In addition to the guidance provided in the preamble and appendices
on how to comply with the new training requirements, the Agency is
planning to issue a Small Entity Compliance Guide covering these
issues following publication of the standard.
OSHA clarified the purpose of the changes to the fall protection requirements in final § 1926.954(b)(1)(i) and (b)(2) in the discussion of
those provisions in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble. The Agency also clarified the requirements in final § 1926.954(b)(3)(iii) to use fall protection equipment to
make it clear what each type of fall protection system is and when it
is acceptable. The discussion of final § 1926.954(b)(3)(iii), in Section
V, Summary and Explanation of the Final Rule, earlier in this preamble, describes why the reasons provided by the SERs did not persuade the Agency to permit the use of body belts in a fall arrest system.
OSHA does not believe that the provisions on host-contractor responsibilities duplicate or overlap the Agency’s multiemployer policy or
create employer-employee relationships for FLSA or IRS purposes.
See the discussion of final § 1926.950(c) in Section V, Summary and
Explanation of the Final Rule, earlier in this preamble, for a full discussion of these issues.
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14. Several SERS argued that the [draft] proposal placed restrictions
on the length of [a] lanyard and that these restrictions were unworkable. The Panel recommends that OSHA clarify the intent of the fall
protection provisions. Other SERs argued that fall fatalities from aerial lifts were either the result of catastrophic failures in which case
fall protection would not have prevented the death, or the result of
failure to use any form of fall arrest or fall restraint. Some SERs argued that some workers might find harnesses more awkward than
belts and be less likely to wear them. The Panel recommends that
OSHA consider and solicit comment on these issues.
15. This rule was designed by OSHA to eliminate confusing differences
between the applicable construction and general industry standards
by making the standards consistent. Several SERs felt this was a
worthwhile goal. Some SERs felt that the host contractor provisions
of the rule could result in causing contractor employees to be considered employees of the host employer under the Fair Labor Standards Act and under the Internal Revenue Service regulations. In addition, the SERs identified OSHA’s multi-employer citation policy as
duplicative and overlapping of the host contractor provisions in the
proposal. The Panel recommends that, if this provision is retained,
OSHA investigate this issue and clarify these provisions to assure
that contractor employees do not become direct employees of the
host employer as a result of complying with possible OSHA requirements.
16. Some SERs were unconvinced about the need for revisions to the
existing [§ ]1910.269 standard in light of their potential to improve
safety beyond what compliance with the requirements in existing
[§ ]1910.269 would achieve. The Panel recommends that OSHA consider and solicit comment on the regulatory alternative of extending
the requirements of [§ ]1910.269 to construction, without further
modification.
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The Agency received no comments on the regulatory alternative of extending existing § 1910.269, in its entirety, to construction without further modification. In any event, the Agency finds that the additional
changes to both § 1910.269 and Subpart V will prevent a significant
number of fatalities and injuries each year.
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Panel recommendations *
OSHA Responses
17. The Panel notes that [the draft proposed host-contractor] provisions
were particularly troublesome for almost all SERs, and that as a result, OSHA should provide either some change or provide extensive
clarification to these [draft proposed] provisions. The Panel recommends that OSHA consider, analyze, and solicit comment on a
variety of alternatives to these [draft proposed] provisions, including:
(1) Dropping all or some of these provisions.
(2) Specifying in detail methods that would be considered adequate for purposes of compliance for those provisions retained.
(3) Changing the provision for consideration of safety performance
to indicate how employers can be sure they have complied with
the provision.
(4) Changing the provisions concerning observed violations by:
• Dropping the provision concerning observed violations entirely;
• Changing the provision concerning observed violations to
clearly indicate that ‘‘inspections’’ are not required;
• Minimizing the amount of follow-up and responsibility placed
on the host employer when a violation is observed;
• Requiring only that the contractor be notified of observed
violations (no requirement for subsequent monitoring or
evaluation);
• Changing the provision to require observation for the purpose of determining if the contractor is performing safe work
practices, and requiring observed violations to be reported
to the contractor (no requirement for subsequent monitoring
or evaluation);
• Providing explicit language that line clearance tree trimmers
are not covered by this provision;
• Specifying that only observations made by a ‘‘safety professional’’ or other individual qualified to identify hazards must
be reported to the contractor.
(5) Changing the provision for hazard communication to make
clear that the host employer is not required to conduct his or her
own hazard analysis, but only to communicate such hazards of
which the host employer may be aware.
18. The Panel recommends that OSHA consider and solicit comment
on two kinds of options with respect to flame-resistant clothing. First,
[the Panel recommends that] OSHA consider the alternative of no
further requirements beyond existing [§ ]1910.269 for the use of
flame-resistant clothing.
Second, [the Panel recommends that,] should the draft requirement be
retained in some manner, OSHA * * * consider and solicit comment
on one or a combination of alternative means of determining how
much protection is needed or required. These alternatives should include:
(1) Allowing the employer to estimate the exposure assuming that
the distance from the employee to the electric arc is equal to the
minimum approach distance.
(2) Providing tables showing heat energy for different exposure
conditions as an alternative assessment method.
(3) Specifying a minimum level of protection for overhead line work
(for example, 10 cal/cm2) for use when the system does not exceed certain limits as an alternative to hazard assessment.
(4) Allowing the employer to reduce protection when other factors
interfere with the safe performance of the work (for example, severe heat stress) after the employer has considered alternative
methods of performing the work, including the use of live-line
tools and deenergizing the lines and equipment, and has found
them to be unacceptable.
(5) Allowing employers to base their assessments on a ‘‘worst
case analysis.’’
(6) Requiring employers to use appropriate flame-retard[a]nt clothing without specifying any assessment method.
OSHA considered these options and adopted several of them. See the
discussion of final § 1926.950(c) in Section V, Summary and Explanation of the Final Rule, earlier in this preamble, for additional discussion of these provisions.
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OSHA considered the options recommended by the Panel. The Agency
adopted the second option suggested by the Panel. Appendix E to
§ 1910.269 and Appendix E to Part 1926, Subpart V, contain tables
that employers may use to estimate available heat energy. Although
these tables do not cover every circumstance, they do address many
exposure conditions found in overhead electric power transmission
and distribution work. Other assessment aids are available, and also
listed in the two appendices, for other exposure conditions, including
typical electric power generation exposures.
OSHA did not incorporate any of the other Panel-recommended options into the final rule because the Agency either currently believes
that they are not sufficiently protective or has insufficient information
to incorporate them. See the discussion of final § 1926.960(g), in
Section V, Summary and Explanation of the Final Rule, earlier in this
preamble, for a discussion of the regulatory alternatives recommended by rulemaking participants and considered by the Agency.
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TABLE 55—PANEL RECOMMENDATIONS AND OSHA RESPONSES—Continued
Panel recommendations *
OSHA Responses
19. Some SERs were concerned that the revised training requirements
[contained in the draft proposal] complicated the question of demonstrating that training had been provided, and that the [draft proposed] requirement that training be related to the risk would require
additional training, additional documentation, or both. The Panel recommends that OSHA consider making it clear that employers that
follow the existing training provisions in [§ ]1910.269 will be in compliance with the new rules, and that OSHA clarify alternative methods that would be considered acceptable for demonstrating adequacy of training and the relation of the training to risk.
20. In response to comment by some SERs, the Panel recommends
that OSHA consider and solicit comment on the issue of whether the
additional job briefing requirements [in the draft proposal] are needed
and how they can be met in situations in which the employee is
working at a distant location.
See OSHA’s response to Panel recommendation 13, earlier in this
table, and the discussion of final § 1926.950(b), in Section V, Summary and Explanation of the Final Rule, earlier in this preamble.
21. All of the affected SERs felt that the provisions of the [draft proposal] with respect to fall restraint systems would make it difficult for
a person using a fall restraint system to perform the necessary work.
The SERs also raised the possibility of safety problems associated
with wearing a safety harness as opposed to a safety belt, such as
an increased likelihood of the harness being snagged and as a result
the employee being either pulled into a wood chipper while on the
ground or pulled out of the bucket when it is lowered. The Panel recommends that OSHA consider and solicit comment on the alternative
of making no changes to its existing fall protection requirements.
[The Panel recommends that, i]f the provision is retained, OSHA
should carefully examine the issue of whether the fall restraint system requirements in the draft make use of fall restraint systems unworkable in aerial lifts. [The Panel recommends that] OSHA * * *
also consider the nonregulatory alternative of working with aerial device manufacturers and aerial device users (for example, electric and
telecommunications utilities, painting and electrical contractors, treetrimming firms) in the development of improved fall restraint systems
that are more comfortable than existing systems and maintain the
appropriate degree of protection for employees.
OSHA is adopting only one new requirement related to job briefings.
Final §§ 1910.269(c)(1)(i) and 1926.952(a)(1) require the employer to
provide the employee in charge of the job with all available information that relates to the determination of existing characteristics and
conditions that the crew must complete. For additional discussion of
this provision and related comments, see the discussion of final
§ 1926.952(a)(1) in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble.
The Agency believes that many employers are already providing relevant information about a job when they assign that job to a crew of
employees or to an employee working alone. OSHA anticipates that
employers will pass along the required information when they assign
jobs to employees. Where the employees are working has no effect
on the employer’s ability to communicate the information.
Over the course of the rulemaking, OSHA examined the issue of
whether using fall restraint systems to protect employees working
from aerial lifts was practical and explored with manufacturers the
nonregulatory option of improving fall protection systems for use in
aerial lifts. The final rule requires that employers ensure that employees use a fall restraint system or a personal fall arrest system when
working from aerial lifts. The final rule also requires that employers
ensure that employees use a personal fall arrest system, work-positioning equipment, or fall-restraint system, as appropriate, when
working at elevated locations more than 1.2 meters (4 feet) above
the ground on poles, towers, or similar structures if the employer
does not provide other fall protection. See the discussion of final
§ 1926.954(b)(3)(ii) and (b)(3)(iii) in Section V, Summary and Explanation of the Final Rule, earlier in this preamble, for a discussion of
comments received on the regulatory alternatives.
* OSHA took the Panel recommendations listed in the table directly from the Panel’s report (Ex. 0019). OSHA made editorial modifications, as
necessary, for the purpose of clarity. Any modifications to the original recommendations are nonsubstantive and clearly indicated.
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I. References
1. ‘‘Analysis of CONSAD IMIS Accident
Records, Inspection Detail,’’ prepared by
OSHA Directorate of Standards and
Guidance, April 30, 2013.
2. Analysis of CONSAD Records.xls, Excel
spreadsheet showing OSHA’s analysis of
CONSAD accident data with one record
per accident and summary table,
November 30, 2013.
3. Ashford, N.A., 2007. ‘‘Workers’
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7. Cress, S. 2010. Email between Stephen
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574 In these references, a date in parentheses
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pertinent Web site to retrieve pricing information
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8. Eastern Research Group, Inc. 2011. Memo
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9, 2010).
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13. Grainger. 2010c. SALISBURY Coverall,
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29. Occupational Safety and Health
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submitted to Mr. John Henshaw,
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NAICS Industry-Specific Estimates. See
https://www.bls.gov/oes/oes_dl.htm.
38. U.S. Bureau of Labor Statistics. 2009c.
Occupational Employment and Wages,
May 2009: SOC 37–3013 Tree Trimmers
and Pruners. See https://www.bls.gov/oes/
current/oes373013.htm.
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Frm 00309
Fmt 4701
Sfmt 4700
20623
39. U.S. Bureau of Labor Statistics. 2010a.
Occupational Employment and Wages,
May 2010: 49–9051 Electrical PowerLine Installers and Repairers. See
https://www.bls.gov/oes/current/
oes499051.htm.
40. U.S. Bureau of Labor Statistics. 2010b.
May 2010 National Industry-Specific
Occupational Employment and Wage
Estimates: NAICS 221100—Electric
Power Generation, Transmission and
Distribution. See https://www.bls.gov/oes/
current/naics4_221100.htm.
41. U.S. Bureau of Labor Statistics. 2010c.
Occupational Employment and Wages,
May 2010 49–2095 Electrical and
Electronics Repairers, Powerhouse,
Substation, and Relay. See https://
www.bls.gov/oes/current/oes492095.htm.
42. U.S. Census Bureau. 2002. Statistics of
U.S. Businesses.
43. U.S. Census Bureau. 2007. Statistics of
U.S. Businesses.
44. U.S. Census Bureau. 2009a. 1997 NAICS
and 1987 SIC Correspondence Tables.
See https://www.census.gov/epcd/www/
naicstab.htm.
45. U.S. Census Bureau. 2009b. 1997 NAICS
to 2002 NAICS Correspondence Tables.
See https://www.census.gov/eos/www/
naics/concordances/1997_NAICS_
to_2002_NAICS.xls.
46. U.S. Census Bureau. 2009c. 2002 NAICS
to 2007 NAICS Correspondence Tables.
See https://www.census.gov/eos/www/
naics/concordances/2002_to_2007_
NAICS.xls.
47. U.S. Census Bureau. 2011. County
Business Patterns, 1997 and 2007.
Growth in establishments and
employment in combined Heavy
Construction (NAICS 234000) and
Special Trades Contractors (NAICS
235000). See https://www.census.gov/
econ/cbp/.
48. U.S. Energy Information Administration.
2003. Form EIA–412 General
Information. See https://www.google.com/
url?sa=t&rct=j&q=eia+form
+412&source=web&cd=
2&ved=0CC4QFjAB&url=http%3A%2F
%2Fwww.eia.gov%2Fsurvey%2Fform
%2Feia_412%2Finstructions_
form.doc&ei=bEo5T4b5EozLrQfNn
J3WBQ&usg=AFQjCNHtrUZPjFTB08VA
wGyOomBrBAjFsA.
49. U.S. Energy Information Administration.
2008a. Form EIA–860 Database Annual
Electric Generator Report. See https://
www.eia.doe.gov/cneaf/electricity/page/
eia860.html.
50. U.S. Energy Information Administration.
2008b. Form EIA–861 Database. See
https://www.eia.doe.gov/cneaf/electricity/
page/eia861.html.
51. U.S. Small Business Administration.
2008. Small Business Size Standards.
See https://www.sba.gov/content/tablesmall-business-size-standards.
52. Urban Institute/Brookings, 2012.
‘‘Historical Average Federal Tax Rates
for All Households,’’ Tax Policy Center,
October. Available at https://www.tax
policycenter.org/taxfacts/dis
playafact.cfm?Docid=456.
53. Viscusi, W.K., and Aldy, J.E. 2003. ‘‘The
Value of a Statistical Life: A Critical
E:\FR\FM\11APR2.SGM
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Review of Market Estimates Throughout
the World.’’ Journal of Risk and
Uncertainty, 27(1): 5–76. See https://
camra.msu.edu/documents/Viscusi
andAldy2003.pdf.
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VII. Federalism
OSHA reviewed this final rule in
accordance with the most recent
Executive Order (E.O.) on Federalism
(E.O. 13132, 64 FR 43255 (Aug. 10,
1999)). This E.O. requires that Federal
agencies, to the extent possible, refrain
from limiting State policy options,
consult with States prior to taking any
actions that would restrict State policy
options, and take such actions only
when clear constitutional authority
exists and the problem is national in
scope. E.O. 13132 provides for
preemption of State law only with the
expressed consent of Congress. Any
such preemption must be limited to the
extent possible.
Under Section 18 of the OSH Act,
Congress expressly provides that States
may adopt, with Federal approval, a
plan for the development and
enforcement of occupational safety and
health standards; States that obtain
Federal approval for such a plan are
referred to as ‘‘State-plan States’’ (29
U.S.C. 667). Occupational safety and
health standards developed by Stateplan States must be at least as effective
in providing safe and healthful
employment and places of employment
as the Federal standards. Subject to
these requirements, State-plan States are
free to develop and enforce under State
law their own requirements for safety
and health standards.
While OSHA drafted this final rule to
protect employees in every State,
Section 18(c)(2) of the Act permits Stateplan States and Territories to develop
and enforce their own standards for
electric power generation, transmission,
and distribution and electrical
protective equipment provided that
those requirements are at least as
effective in providing safe and healthful
employment and places of employment
as the requirements in this final rule.
In summary, this final rule complies
with E.O. 13132. In States without
OSHA-approved State plans, this final
rule limits State policy options in the
same manner as every standard
promulgated by OSHA. In States with
OSHA-approved State plans, this
rulemaking does not significantly limit
State policy options.
VIII. Unfunded Mandates
OSHA reviewed this final rule
according to the Unfunded Mandates
Reform Act of 1995 (UMRA) (2 U.S.C.
1501 et seq.) and E.O. 13132 (64 FR
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43255 (Aug. 10, 1999)). As discussed in
the Final Economic and Regulatory
Flexibility Analysis, OSHA estimates
that compliance with the rule will
require expenditures of less than $100
million per year by all affected
employers. Therefore, this rule is not a
significant regulatory action within the
meaning of Section 202 of UMRA (2
U.S.C. 1532).
OSHA standards do not apply to State
or local governments except in States
that have elected voluntarily to adopt a
State plan approved by the Agency.
Consequently, the rule does not meet
the definition of a ‘‘Federal
intergovernmental mandate’’ (2 U.S.C.
658(5)).
Therefore, for the purposes of UMRA,
the Agency certifies that this final rule
does not mandate that State, local, or
Tribal governments adopt new,
unfunded regulatory obligations or
increase expenditures by the private
sector of more than $100 million in any
year.
IX. Consultation and Coordination With
Indian Tribal Governments
OSHA reviewed this final rule in
accordance with Executive Order 13175,
(65 FR 67249 (Nov. 9, 2000)) and
determined that it does not have ‘‘tribal
implications’’ as defined in that order.
The final rule does not have substantial
direct effects on one or more Indian
tribes, on the relationship between the
Federal government and Indian tribes,
or on the distribution of power and
responsibilities between the Federal
government and Indian tribes.
X. Office of Management and Budget
Review Under the Paperwork
Reduction Act of 1995
The final rule revising the general
industry and construction standards for
electric power generation, transmission,
and distribution, and for electrical
protective equipment, contains
collection of information requirements
(paperwork) subject to review by OMB.
In accordance with § 3506(c)(2) of the
Paperwork Reduction Act of 1995 (44
U.S.C. 3501 et seq.), OSHA solicited
comments on the information
collections included in the proposal.
For the proposal, the Department of
Labor also submitted an information
collection request to OMB for review in
accordance with 44 U.S.C. 3507(d).
OMB subsequently informed the
Department of Labor that its ‘‘action
[was] not an approval to conduct or
sponsor an information collection under
the Paperwork Reduction Act of 1995.’’
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Fmt 4701
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A. Information Collection Request for
the Proposed Rule
In the information request for the
proposal, OSHA submitted to OMB the
following proposed new collections of
information and proposed removing
existing collections of information:
1. Proposed Electrical Protective
Equipment in Construction Collections
of Information
Proposed § 1926.97(c)(2)(xii) provided
that the employer must certify that it
tested equipment in accordance with
the requirements of proposed
paragraphs (c)(2)(iv), (c)(2)(vii)(C),
(c)(2)(viii), (c)(2)(ix), and(c)(2)(xi) of that
section and must ensure that the
certification identified the equipment
that passed the test and the date of the
test; the provision also specified that
marking the equipment and entering the
results of the tests and the dates of
testing in logs are two acceptable means
of meeting these requirements.
2. Proposed Information-Transfer
Collections of Information for General
Industry and Construction
Proposed §§ 1926.950(c)(1)(i) and
1910.269(a)(4)(i)(A) provided that the
host employer must inform the
contractor of any known hazards that
might be related to the contractor’s work
and that the contractor might not
recognize; the host employer also must
notify the contractor of any information
needed to do assessments required by
the standard.
Proposed §§ 1926.950(c)(1)(ii) and
1910.269(a)(4)(i)(B) provided that the
host employer must report any observed
contract-employer-related violations of
the standards to the contract employer.
Proposed §§ 1926.950(c)(2)(iii) and
1910.269(a)(4)(ii)(C) provided that the
contract employer must advise the host
employer of unique hazards presented
by the contract employer’s work,
unanticipated hazards found during the
contract employer’s work that the host
employer did not mention, and
measures the contractor took to correct
and prevent recurrences of violations
reported by the host employer.
3. Proposed Enclosed Spaces
Collections of Information for
Construction
Proposed § 1926.953(a) provided that,
if, after the employer takes the
precautions specified by §§ 1926.953
and 1926.965, the hazards remaining in
the enclosed space endanger the life of
an entrant or could interfere with escape
from the space, then entry into the
enclosed space must meet the permit-
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space entry requirements of paragraphs
(d) through (k) of § 1910.146.575
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4. Proposed Removal of General
Industry Training Certification
Existing § 1910.269(a)(2)(vii) requires
the employer to certify that each
employee received the training required
by § 1910.269(a)(2). The employer must
make this certification when the
employee demonstrates proficiency in
the work practices involved and
maintain the certification for the
duration of the employee’s employment.
OSHA proposed to remove the
certification requirement contained in
existing § 1910.269(a)(2)(vii).
B. Information Collection Requirements
in the Final Rule
OSHA responded to public comments
addressing the proposed rule’s
requirements in Section V, Summary
and Explanation of the Final Rule,
earlier in this preamble. Also, OSHA
has submitted to OMB a new
information collection request in
connection with the final rule: a new
information collection request in
connection with the final rule titled
‘‘Supporting Statement for the
Information Collection Requirements of
the Electric Power Generation,
Transmission, and Distribution
Standards for Construction and General
Industry (29 CFR 1926 Subpart V and 29
CFR 1910.269) and the Electrical
Protective Equipment Standards for
Construction and General Industry (29
CFR 1926.97and 29 CFR 1910.137).’’
This information collection request
includes both the existing information
collection requirements from the general
industry standards and the new
information collection requirements
from the construction standards,
resulting in a single information
collection request for both the general
industry and construction standards.
Therefore, upon publication of the new
information collection request, the
Agency will discontinue the existing
information collection request for the
general industry standards titled
‘‘Supporting Statement for the Electrical
Protective Equipment Standard (29 CFR
1910.137) and the Electric Power
Generation, Transmission, and
Distribution Standard (29 CFR
1910.269),’’ OMB Control Number
1218–0190.
The new information collection
request contains several newly
575 Some of the requirements in paragraphs (d)
through (k) of § 1910.146 involve collections of
information aimed at protecting employees from the
hazards of entry into permit-required confined
spaces. The proposal noted that § 1910.146 already
has a control number.
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identified collections of information
requirements in both construction and
general industry (that is, collections of
information not included in the
information collection requests for
either the proposal or existing
§§ 1910.137 and 1910.269). As OSHA
explains in detail in the new
information collection request, the
majority of the requirements covered by
these newly identified collections of
information consist of usual and
customary practices with zero burden.
In addition to adding newly identified
collections of information to the new
information collection request, OSHA
modified the following collections of
information. First, the final electrical
protective equipment provision for
construction (final § 1926.97(c)(2)(xii))
requires, in addition to the collections
of information noted in the information
collection request for the proposal, that
the employer make the required
certification available upon request to
the Assistant Secretary for Occupational
Safety and Health and to employees and
their authorized representatives.
Second, as described in Section V,
Summary and Explanation of the Final
Rule, earlier in this preamble, the final
information-transfer provisions for
construction and general industry (final
§§ 1926.950(c)(1) and (c)(2) and final
§§ 1910.269(a)(3)(i) and (a)(3)(ii)) differ
substantially from the proposal, and the
information collection requests for
§§ 1910.137 and 1910.269 and for
§ 1926.97 and Subpart V reflect these
revisions.
Table 56 lists the provisions of the
final rule that OSHA identified as
containing collections of information.
TABLE 56—COLLECTIONS OF
INFORMATION IN THE FINAL RULE
General Industry
Standards
§ 1910.137(c)(2)(xii)
§ 1910.269(a)(3)(i)
§ 1910.269(a)(3)(ii)
§ 1910.269(c)(1)(i)
§ 1910.269(d)(2)(iii)
§ 1910.269(d)(2)(v)
§ 1910.269(d)(2)(ix)
§ 1910.269(d)(3)(ii)(F)
§ 1910.269(d)(5)
§ 1910.269(d)(8)(iv)
NA
NA
§ 1910.269(f)
§ 1910.269(l)(3)(ii)
§ 1910.269(m)(3)(i)
§ 1910.269(m)(3)(v)
§ 1910.269(m)(3)(ix)
§ 1910.269(m)(3)(x)(A)
§ 1910.269(m)(3)(x)(D)
§ 1910.269(o)(3)(iii)(A)
§ 1910.269(p)(4)(ii)
§ 1910.269(s)(1)(ii)
§ 1910.269(u)(4)(iv)
§ 1910.269(u)(6)(i)
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Frm 00311
Fmt 4701
Construction
Standards
§ 1926.97(c)(2)(xii)
§ 1926.950(c)(1)
§ 1926.950(c)(2)
§ 1926.952(a)(1)
NA
NA
NA
NA
NA
NA
§ 1926.953(a)
§ 1926.953(g)
NA
§ 1926.960(c)(1)(ii)
§ 1926.961(c)(1)
§ 1926.961(c)(5)
§ 1926.961(c)(9)
§ 1926.961(c)(10)(i)
§ 1926.961(c)(10)(iv)
§ 1926.963(c)(3)(i)
§ 1926.959(d)(2)
§ 1926.967(k)(1)(ii)
§ 1926.966(e)(4)
§ 1926.966(g)(1)
Sfmt 4700
20625
TABLE 56—COLLECTIONS OF INFORMATION IN THE FINAL RULE—Continued
General Industry
Standards
§ 1910.269(v)(4)(iv)
§ 1910.269(v)(7)(i)(A)
§ 1910.269(v)(8)(i)
§ 1910.269(v)(10)(i)
§ 1910.269(v)(11)(ii)
§ 1910.269(v)(11)(ix)
§ 1910.269(v)(11)(x)
§ 1910.269(v)(12)
§ 1910.269(w)(6)(ii)
Construction
Standards
NA
NA
NA
NA
NA
NA
NA
NA
§ 1926.967(g)(2)
Note: ‘‘NA’’ = Not Applicable.
Before publishing this final rule, the
Department of Labor submitted the new
information collection request to OMB
for its approval.576 The new information
collection request contains a full
analysis and description of the burden
hours and costs associated with
paperwork requirements of the final
rule. The public may obtain copies of
the new information collection request
on April 14, 2014 at www.reginfo.gov or
by contacting OSHA at 202–693–2222.
OSHA will publish a separate notice in
the Federal Register that will announce
the results of OMB’s review and include
in that notice any applicable OMB
control number. Upon publication of
that notice, any revisions to the new
information collection request made as
a result of OMB’s review will be
available at www.reginfo.gov by
searching for the OMB-approved control
number for the new information request.
The Department of Labor notes that a
Federal agency cannot conduct or
sponsor a collection of information
unless OMB approves the collection of
information under the Paperwork
Reduction Act of 1995 and the
information collection requirement
displays a currently valid OMB control
number. Also, notwithstanding any
other provision of law, no employer
may be subject to a penalty for failing
to comply with a collection of
information if the collection of
information does not display a currently
valid OMB control number.
XI. State-Plan Requirements
When Federal OSHA promulgates a
new standard or more stringent
amendment to an existing standard, the
27 States and U.S. Territories with their
own OSHA-approved occupational
safety and health plans must amend
their standards to reflect the new
standard or amendment, or show OSHA
576 OSHA notes that 24,407 business or other forprofit establishments are affected by the final rule
and estimates that there are no capital or start-up
costs associated with the final rule’s information
collection requirements.
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why such action is unnecessary, for
example, because an existing State
standard covering this area is ‘‘at least
as effective’’ as the new Federal
standard or amendment (29 CFR
1953.5(a)). The State standard must be
at least as effective as the final Federal
rule, must be applicable to both the
private and public (State and local
government employees) sectors, and
must be completed within 6 months of
the promulgation date of the final
Federal rule. When OSHA promulgates
a new standard or amendment that does
not impose additional or more stringent
requirements than an existing standard,
State-Plan States are not required to
amend their standards, although the
Agency may encourage them to do so.
The 21 States and one U.S. Territory
with OSHA-approved occupational
safety and health plans covering private
employers and State and local
government employees are: Alaska,
Arizona, California, Hawaii, Indiana,
Iowa, Kentucky, Maryland, Michigan,
Minnesota, Nevada, New Mexico, North
Carolina, Oregon, Puerto Rico, South
Carolina, Tennessee, Utah, Vermont,
Virginia, Washington, and Wyoming. In
addition, four States and one U.S.
Territory have OSHA-approved State
Plans that apply to State and local
government employees only:
Connecticut, Illinois, New Jersey, New
York, and the Virgin Islands.
This final rule results in more
stringent requirements for the work it
covers. Therefore, States and Territories
with OSHA-approved State Plans must
adopt comparable amendments to their
standards within 6 months of the
promulgation date of this rule unless
they demonstrate that such amendments
are not necessary because their existing
standards are at least as effective in
protecting workers as this final rule.
Each State Plan’s existing requirements
will continue to be in effect until it
adopts the required revisions.
XII. Dates
When OSHA promulgates a final rule,
the Agency typically provides a delay to
allow employers to become familiar
with the rule and to come into
compliance. The Agency requested
comments generally on what an
appropriate delay would be for this rule,
on how long employers would need to
make purchases necessary for
compliance with the proposed rule, and
on the expected useful life of equipment
that the proposal would have required
employers to replace.
OSHA received a wide range of
recommendations. A few commenters
noted that the proposed rule was largely
the same as existing § 1910.269 and
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suggested that employers would need
minimal time to comply with the final
rule. (See, for example, Exs. 0126, 0480.)
BGE commented that employers would
need 2 months ‘‘to evaluate the
changes’’ (Ex. 0126). IBEW noted that
the proposed changes would require
only minimal new training and that
employers could implement those
changes within 6 months (Ex. 0480).
Many commenters stated that
employers would need time to complete
the budgetary process necessary to
acquire funding for compliance and
training. (See, for example, Exs. 0175,
0183, 0202, 0210, 0225, 0229, 0233,
0238, 0239, 0504.) One of these
commenters suggested that OSHA
should allow for one complete budget
cycle (Ex. 0175). Another recommended
a 3-year delay (Ex. 0238). The rest of
these commenters recommended a 2year delay. APPA maintained that small
employers ‘‘will require additional time
and budget allocations to execute any
rules that may come from this process’’
and recommended that OSHA take this
factor into consideration in adopting the
final rule (Ex. 0504).
Siemens Power Generation
commented that the proposed rules on
protection from electric arcs were ‘‘so
costly and onerous that they would
require sophisticated employers two to
three years to implement’’ (Ex. 0163).
The company contended that small
employers would need even more time
so that they could ‘‘take advantage of
OSHA outreach programs and obtain
information from industry associations’’
(id.).
Ohio Rural Electric Cooperatives
recommended at least a 2-year period
‘‘to replace and upgrade equipment,’’
noting that ‘‘FR clothing in use at the
time these change[s] become final will
still have useable life before they need
replacement’’ (Ex. 0186). The company
noted that equipment currently in use
provides a measure of protection even
though it may not be compliant with the
final rule (id.).
TVA recommended a 3-year delay for
the requirement to estimate employee
exposure to incident heat energy,
explaining, ‘‘We recommend a three
year delay . . . to complete estimation
of heat energy exposures. This is based
on our experience of performing
calculations on plant and transmission
circuits down to the 480 V board and
panel level’’ (Ex. 0213).
TVA also recommended a 6- to 9month delay for the arc-flash protection
requirements,577 commenting:
577 OSHA understands TVA’s comment to
indicate that it will take employers 6 to 9 months
to purchase protective clothing and other protective
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Fmt 4701
Sfmt 4700
To provide daily-wear FR clothing with an
ATPV of 4 to 8 cal/cm2 to meet the minimum
proposed requirements for arc flash
protection, we recommend a 6 to 9-month
delay . . .. This recommendation is based on
our experience of providing 3,600 employees
five sets of daily-wear FR garments until we
calculated the heat energy exposures. [Id.]
IBEW commented that the only
purchases potentially requiring a
delayed compliance deadline involve
the acquisition of arc-rated clothing,
although the union also stated that,
‘‘[b]ased on reports from protective
clothing manufacturers and vendors,
there is plenty of it to go around’’ (Ex.
0230). IBEW acknowledged that
employers might need some time to
implement new protective-clothing
policies and recommended that the final
rule provide no more than an 12-month
delay in that regard (Tr. 899).
A few commenters, such as EEI, stated
that, without knowing what the content
of the final rule would be, they could
not predict how long it would take to
acquire new equipment, put it into
place, and train employees in its use
(Exs. 0177, 0209, 0227). These
commenters recommended that OSHA
consider their input after the Agency
publishes the final rule.
OSHA believes that there will be little
impact on the regulated community as
a result of adopting requirements from
existing § 1910.137 into new § 1926.97
or existing § 1910.269 into Subpart V.
Almost all affected employers are
already complying with these
requirements. (See Section VI, Final
Economic Analysis and Regulatory
Flexibility Analysis, earlier in the
preamble.) Additionally, many of the
revisions in existing §§ 1910.137 and
1910.269 are clarifications of existing
requirements or impose requirements
that employers can implement quickly.
For example, OSHA is revising
provisions in existing § 1910.269(t) to
cover vaults as well as manholes. The
definitions of ‘‘manhole’’ and ‘‘vault’’
are so similar,578 that OSHA believes
that most employers already apply the
relevant provisions to both manholes
and vaults.
The Agency is setting a 90-day
effective date for the final rule, although
equipment after they determine what protection to
purchase.
578 Existing § 1910.269(x) defines ‘‘manhole’’ as
‘‘[a] subsurface enclosure which personnel may
enter and which is used for the purpose of
installing, operating, and maintaining submersible
equipment or cable.’’ Existing § 1910.269(x) defines
‘‘vault’’ as ‘‘[a]n enclosure, above or below ground,
which personnel may enter and which is used for
the purpose of installing, operating, or maintaining
equipment or cable.’’ The only vaults addressed in
§ 1910.269(t), which applies to underground
installations, are underground vaults.
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OSHA will be imposing compliance
deadlines more than 90 days after
publication of the final rule for specific
new or revised requirements, as
explained later.
Four sets of requirements in the final
rule set substantial new or revised
duties on employers: The new
requirements for transferring
information between host employers
and contract employers, revised
provisions on the use of fall protection
systems, revised requirements for
minimum approach distances, and new
requirements for protecting employees
from the hazards associated with flames
and electric arcs. As described in the
following paragraphs, OSHA is adopting
delayed compliance dates for some of
these provisions:
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A. The New Requirements for
Transferring Information Between Host
Employers and Contract Employers
(§§ 1926.950(c) and 1910.269(a)(3))
Despite the controversy surrounding
these provisions, OSHA believes that
many host employers and contract
employers already are implementing the
practices required by final
§§ 1926.950(c) and 1910.269(a)(3).579
Additionally, the host-contractor
provisions generally require the host
employer and contract employer to
provide information that they already
have to each other, and the provisions
do not require the outlay of any capital
expenditures. Therefore, OSHA does not
believe it is necessary to delay
enforcement of these provisions beyond
the effective date for the final rule.
OSHA expects employers to be in
compliance with the host-contractor
requirements starting 90 days after
publication of the final rule in the
Federal Register.
B. Revised Provisions on the Use of Fall
Protection Systems
(§§ 1926.954(b)(3)(iii) and (b)(3)(iv) and
1910.269(g)(2)(iv)(C), and (g)(2)(iv)(D))
As discussed earlier under the
summary and explanation for final
§ 1926.954(b)(3)(iii), some provisions in
that paragraph and in final
§ 1910.269(g)(2)(iv)(C) have compliance
deadlines. In §§ 1926.954(b)(3)(iii)(B)
and 1910.269(g)(2)(iv)(C)(2), the final
rule requires employees to use a
personal fall arrest system, workpositioning equipment, or fall restraint
system, as appropriate, when working at
elevated locations more than 1.2 meters
579 As the Agency noted in the preamble to the
proposed rule, ‘‘Based on research conducted by
CONSAD, OSHA believes that the communications
that would be required by the proposed standards
already occur for most affected projects’’ (70 FR
34911).
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(4 feet) above the ground on poles,
towers, or similar structures if the
employer does not provide other fall
protection meeting Subpart M of Part
1926. Paragraph (b)(3)(iii)(C) of
§ 1926.954 and paragraph (g)(2)(iv)(C)(3)
of § 1910.269 provide exceptions to
these general rules requiring fall
protection. Paragraph (b)(3)(iii)(C) of
§ 1926.954 and paragraph (g)(2)(iv)(C)(3)
of § 1910.269 provide that, until March
31, 2015, qualified employees need not
use fall protection equipment for
climbing or changing location on poles,
towers, or similar structures, unless
conditions could cause the employee to
lose his or her grip or footing. After that
date, qualified employees must use fall
protection for climbing poles, towers, or
similar structures, unless the employer
can demonstrate that climbing with fall
protection is infeasible or creates a
greater hazard than climbing without it.
Starting April 1, 2015,
§§ 1926.954(b)(3)(iv) and
1910.269(g)(2)(iv)(D) require the
employer to ensure that employees rig
work-positioning systems so that the
employee can free fall no more than 0.6
meters (2 feet).
C. Revised Requirements for Minimum
Approach Distances (§§ 1926.960(c)(1)
and 1910.269(l)(3))
As discussed in the summary and
explanation for § 1926.960(c)(1), that
provision in the final rule, and the
comparable one in final § 1910.269(l)(3),
set revised requirements for minimum
approach distances. For voltages of 5.1
kilovolts and more, employers have
until April 1, 2015, to comply with the
revised provisions, including the
requirement for employers to determine
the maximum anticipated per-unit
transient overvoltage, phase-to-ground,
through an engineering analysis.
D. New Requirements for Protecting
Employees From the Hazards
Associated With Electric Arcs
(§§ 1926.960(g) and 1910.269(l)(8))
Paragraph (g)(1) of final § 1926.960
and paragraph (l)(8)(i) of final
§ 1910.269 require the employer to
assess the workplace to identify
employees exposed to hazards from
flames or from electric arcs. Although
existing § 1910.269 does not explicitly
require the employer to perform such an
assessment, this requirement is implicit
in existing § 1910.269(l)(6)(iii). This
existing rule requires the employer to
ensure that each employee exposed to
the hazards of flames or electric arcs
does not wear clothing that, when
exposed to flames or electric arcs, could
increase the extent of injury that would
be sustained by the employee. To
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20627
comply with this existing provision, the
employer needs to determine if
employees are exposed to hazards from
flames or electric arcs. Consequently,
OSHA concludes that employers already
should be in substantial compliance
with paragraphs (g)(1) of final
§ 1926.960 and (l)(8)(i) of final
§ 1910.269 and that no compliance
delay beyond the effective date for the
final rule is necessary.
Paragraph (g)(2) of final § 1926.960
and paragraph (l)(8)(ii) of final
§ 1910.269 provide that, for each
employee exposed to hazards from
electric arcs, the employer make a
reasonable estimate of the incident heat
energy to which the employee would be
exposed. TVA’s experience estimating
incident energy for exposures at its
electric power generation plants and
transmission lines led them to
recommend a 3-year delay for this
element of the standard (id.). However,
OSHA does not believe that TVA’s
experience forms a reasonable basis for
setting compliance deadlines. In this
regard, TVA indicated that it instituted
measures to reduce energy below 100
cal/cm2, including modifying some
installations (Ex. 0213). OSHA believes
that the initial incident-energy estimates
conducted by TVA took only a fraction
of the 3-year period and that the vast
majority of this period involved
retrofitting the circuits to reduce energy
exposure below 100 cal/cm2.
Mr. James Tomaseski with IBEW
stated that the NESC was adopting
requirements for a similar estimate of
incident heat energy that was to become
effective in 2009 (Tr. 898–899).580 Mr.
Brian Erga with ESCI stated that a delay
of 12 to 18 months for OSHA’s clothingrelated provisions would be reasonable
(Tr. 1275–1276). Based on Mr.
Tomaseski’s testimony, the Agency
believes that most employers already
have estimates of incident heat energy
for many exposures. Moreover, the
guidance provided in Appendix E
should facilitate employers’ efforts to
complete these estimates. Consequently,
the Agency concludes that a reasonable
compliance date for the requirements to
estimate incident heat energy under
final §§ 1926.960(g)(2) and
1910.269(l)(8)(ii) is January 1, 2015.
Paragraph (g)(3) of final § 1926.960
and paragraph (l)(8)(iii) of final
§ 1910.269 require the employer to
ensure that each employee exposed to
hazards from flames or electric arcs does
not wear clothing that could melt onto
580 Although the 2007 edition of the NESC to
which Mr. Tomaseski referred was not final at the
time of his testimony, the 2007 NESC ultimately set
the effective date for its protective clothing
provisions as January 1, 2009 (Ex. 0533).
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his or her skin or that could ignite and
continue to burn when exposed to
flames or the heat energy estimated
under §§ 1926.960(g)(2) and
1910.269(l)(8)(ii). Existing
§ 1910.269(l)(6)(iii) contains a
comparable requirement without the
reference to incident heat-energy
estimates. As previously indicated, the
final rule delays the requirements for
incident heat-energy estimates until
January 1, 2015. However, the Agency
believes that it is important to continue
the protection against clothing ignition
contained in existing
§ 1910.269(l)(6)(iii). Therefore, OSHA is
not setting a delayed compliance date
for final §§ 1926.960(g)(3) and
1910.269(l)(8)(iii) beyond the effective
date for the final rule. Until the
employer completes the estimates
required by final §§ 1926.960(g)(2) and
1910.269(l)(8)(ii), OSHA will enforce
§§ 1926.960(g)(3) and 1910.269(l)(8)(iii)
as it does existing § 1910.269(l)(6)(iii);
that is, the clothing must not ignite and
continue to burn when exposed to
electric arcs the employee may
encounter.
Paragraph (g)(4) of final § 1926.960
and paragraph (l)(8)(iv) of final
§ 1910.269 generally require the
employer to ensure that the outer layer
of clothing worn by an employees is
flame resistant under specified
conditions. The first three conditions
are: (1) There is employee exposure to
contact with energized circuit parts
operating at more than 600 volts; (2) an
electric arc could ignite flammable
material in the work area that could, in
turn, ignite the employee’s clothing, and
(3) molten metal or electric arcs from
faulted conductors in the work area
could ignite the employee’s clothing. As
a practical matter, the employer’s
assessment of employee exposure to
hazards from flames or from electric
arcs (as required by final
§§ 1926.960(g)(1) and 1910.269(l)(8)(i))
will determine whether one or more of
these conditions are present. As
previously noted, the requirement for
the employer to perform the assessment
becomes effective with the rest of the
rule, and OSHA determined that
employers need no additional delay to
comply with final §§ 1926.960(g)(4)(i)
through (g)(4)(iii) and
1910.269(l)(8)(iv)(A) through
(l)(8)(iv)(C).
Final §§ 1926.960(g)(4)(iv) and
1910.269(l)(8)(iv)(D) generally require
flame-resistant clothing when the
incident energy estimated under
§§ 1926.960(g)(2) and 1910.269(l)(8)(ii)
exceeds 2.0 cal/cm2. This is a
substantially new requirement, and
compliance is dependent on completion
of the incident heat-energy estimates
required by §§ 1926.960(g)(2) and
1910.269(l)(8)(ii). As noted earlier,
OSHA does not require compliance with
the provisions on incident heat-energy
estimates until January 1, 2015.
Moreover, as explained later, OSHA is
delaying requirements for arc-rated
protection under final §§ 1926.960(g)(5)
and 1910.269(l)(8)(v) until April 1,
2015. For these reasons, the Agency is
adopting a compliance date for final
§§ 1926.960(g)(4)(iv) and
1910.269(l)(8)(iv)(D) of April 1, 2015.
Final §§ 1926.960(g)(5) and
1910.269(l)(8)(v) provide that, with
some exceptions, employers ensure that
employees exposed to electric-arc
hazards wear protective clothing and
other protective equipment with an arc
rating greater than or equal to the heat
energy estimated under final
§§ 1926.960(g)(2) and 1910.269(l)(8)(ii).
Clearly, the employer must complete
those incident heat-energy estimates
before purchasing protection with an
appropriate arc rating. Therefore,
employers may delay complying with
§§ 1926.960(g)(5) and 1910.269(l)(8)(v)
until April 1, 2015. This delay provides
employers additional time, when added
to the period provided for estimating
incident heat energy under
§§ 1926.960(g)(2) and 1910.269(l)(8)(ii),
to purchase compliant protective
clothing and other protective
equipment. The Agency could impose
the same deadline for the requirements
to estimate incident heat energy and to
provide protective clothing and other
protective equipment based those
estimates; however, OSHA believes that
having separate deadlines will ensure
that employers have additional time
after initially making estimates of heat
energy to make necessary adjustments
in work practices and circuit protection
to reduce those estimates to a level
where employers can use arc-rated
protection with acceptably low arc
ratings. If OSHA were to require
compliance with both sets of
requirements at the same time,
employers initially might have to
provide protection with high arc ratings.
The dates adopted by this final rule
provide employers with adequate time
to ensure that incident heat-energy
exposure levels for employees are as
low as practical when the Agency
begins enforcing §§ 1926.960(g)(5) and
1910.269(l)(8)(v).
The following table shows important
compliance dates for the final rule.
The final rule becomes effective on
July 10, 2014. Employer obligations
under the specific provisions listed in
this table commence on the dates
indicated.
mstockstill on DSK4VPTVN1PROD with RULES2
Requirement
Subpart V
§ 1910.269
Fall protection must be used by a qualified employee
climbing or changing location on poles, towers, or
similar structures unless the employer can demonstrate that climbing with fall protection is infeasible or creates a greater hazard than climbing or
changing location without it.
Work-positioning systems must be rigged so that an
employee can free fall no more than 0.6 m (2 ft).
Until the compliance deadline, employers may continue to use the minimum approach distances in existing Subpart V and § 1910.269 for voltages of 5.1
kilovolts and more. (Table 6 in Appendix B to Subpart V and in Table 6 through Table 13 in Appendix
B to § 1910.269 specify the existing minimum approach distances.1) After the compliance deadline,
employers must determine the maximum anticipated per-unit transient overvoltage, phase-toground in accordance with §§ 1926.960(c)(1)(ii) and
1910.269(l)(3)(ii) and must establish minimum approach
distances
in
accordance
with
§§ 1926.960(c)(1)(i) and 1910.269(l)(3)(i).
§ 1926.954(b)(3)(iii)(C) ...........................
(g)(2)(iv)(C)(3) ...................
April 1, 2015.
§ 1926.954(b)(3)(iv) ................................
(g)(2)(iv)(D) .......................
April 1, 2015.
§ 1926.960(c)(1) and Table V-2 .............
(l)(3) and Table R-3 ..........
April 1, 2015.
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
20629
Requirement
Subpart V
§ 1910.269
Compliance date
The employer must make a reasonable estimate of
the incident heat energy to which the employee
would be exposed.
The employer must ensure that the outer layer of
clothing, except for clothing not required to be arc
rated, is flame resistant when the estimated incident
heat energy exceeds 2.0 cal/cm2.
The employer must ensure that employees with exposure to electric-arc hazards wear protective clothing
and other protective equipment with an arc rating
greater than or equal to the estimated heat energy
whenever that estimate exceeds 2.0 cal/cm2.
§ 1926.960(g)(2) .....................................
(l)(8)(ii) ..............................
January 1, 2015.
§§ 1926.960(g)(4)(iv) ..............................
(l)(8)(iv)(D) ........................
April 1, 2015.
§§ 1926.960(g)(5) ...................................
(l)(8)(v) ..............................
April 1, 2015.
1 Table 6 in Appendix B to Subpart V and in Table 6 through Table 13 in Appendix B to § 1910.269 contain minimum approach distances that
duplicate the minimum approach distances in Table V–1 and Table V–2 in existing Subpart V and Table R–6 through R–8 in existing § 1910.269.
OSHA reformatted and deleted extraneous information from these tables in the final rule; however, the relevant distances are identical to the existing tables.
List of Subjects in 29 CFR Parts 1910
and 1926
Electric power, Fire prevention,
Hazardous substances, Incorporation by
reference, Occupational safety and
health, Safety.
Authority and Signature
David Michaels, Ph.D., MPH,
Assistant Secretary of Labor for
Occupational Safety and Health, U.S.
Department of Labor, 200 Constitution
Ave. NW., Washington, DC 20210,
authorized the preparation of this
notice.
This action is taken pursuant to
sections 3704 et seq., Pub. L. 107–217,
116 STAT. 1062, (40 U.S.C. 3704 et
seq.); sections 4, 6, and 8, Pub. L. 91–
596, 84 STAT. 1590 (29 U.S.C. 653, 655,
657), Secretary of Labor’s Order No. 1–
2012 (77 FR 3912 (Jan. 25, 2012)), and
29 CFR Part 1911.
Signed at Washington, DC, on December 6,
2013.
David Michaels,
Assistant Secretary of Labor for Occupational
Safety and Health.
Accordingly, the Occupational Safety
and Health Administration amends
Parts 1910 and 1926 of Title 29 of the
Code of Federal Regulation as follows:
PART 1910—[AMENDED]
Subpart I—Personal Protective
Equipment
1. Revise the authority citation for
Subpart I of part 1910 to read as follows:
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■
Authority: 29 U.S.C. 653, 655, 657;
Secretary of Labor’s Order No. 12–71 (36 FR
8754), 8–76 (41 FR 25059), 9–83 (48 FR
35736), 1–90 (55 FR 9033), 6–96 (62 FR 111),
3–2000 (65 FR 50017), 5–2002 (67 FR 65008),
5–2007 (72 FR 31160), 4–2010 (75 FR 55355),
or 1–2012 (77 FR 3912), as applicable, and
29 CFR Part 1911.
2. Revise § 1910.136(a) to read as
follows:
■
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§ 1910.136
Foot protection.
(I) Other relevant markings, such as
the manufacturer’s identification and
the size of the equipment, may also be
provided.
(iii) Markings shall be nonconducting
and shall be applied in such a manner
as not to impair the insulating qualities
of the equipment.
(iv) Markings on gloves shall be
confined to the cuff portion of the glove.
(2) Electrical requirements. (i)
Equipment shall be capable of
withstanding the ac proof-test voltage
specified in Table I–1 or the dc prooftest voltage specified in Table I–2.
(A) The proof test shall reliably
indicate that the equipment can
■ 3. Revise § 1910.137 to read as
withstand the voltage involved.
follows:
(B) The test voltage shall be applied
§ 1910.137 Electrical protective equipment. continuously for 3 minutes for
(a) Design requirements for specific
equipment other than matting and shall
types of electrical protective equipment. be applied continuously for 1 minute for
Rubber insulating blankets, rubber
matting.
insulating matting, rubber insulating
(C) Gloves shall also be capable of
covers, rubber insulating line hose,
separately withstanding the ac proof-test
rubber insulating gloves, and rubber
voltage specified in Table I–1 after a 16insulating sleeves shall meet the
hour water soak. (See the note following
following requirements:
paragraph (a)(3)(ii)(B) of this section.)
(1) Manufacture and marking of
(ii) When the ac proof test is used on
rubber insulating equipment. (i)
gloves, the 60-hertz proof-test current
Blankets, gloves, and sleeves shall be
may not exceed the values specified in
produced by a seamless process.
Table I–1 at any time during the test
(ii) Each item shall be clearly marked
period.
as follows:
(A) If the ac proof test is made at a
(A) Class 00 equipment shall be
frequency other than 60 hertz, the
marked Class 00.
permissible proof-test current shall be
(B) Class 0 equipment shall be marked computed from the direct ratio of the
Class 0.
frequencies.
(C) Class 1 equipment shall be marked
(B) For the test, gloves (right side out)
Class 1.
shall be filled with tap water and
(D) Class 2 equipment shall be marked immersed in water to a depth that is in
Class 2.
accordance with Table I–3. Water shall
(E) Class 3 equipment shall be marked be added to or removed from the glove,
Class 3.
as necessary, so that the water level is
(F) Class 4 equipment shall be marked the same inside and outside the glove.
(C) After the 16-hour water soak
Class 4.
specified in paragraph (a)(2)(i)(C) of this
(G) Nonozone-resistant equipment
section, the 60-hertz proof-test current
shall be marked Type I.
may not exceed the values given in
(H) Ozone-resistant equipment shall
Table I–1 by more than 2 milliamperes.
be marked Type II.
(a) General requirements. The
employer shall ensure that each affected
employee uses protective footwear
when working in areas where there is a
danger of foot injuries due to falling or
rolling objects, or objects piercing the
sole, or when the use of protective
footwear will protect the affected
employee from an electrical hazard,
such as a static-discharge or electricshock hazard, that remains after the
employer takes other necessary
protective measures.
*
*
*
*
*
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mstockstill on DSK4VPTVN1PROD with RULES2
(iii) Equipment that has been
subjected to a minimum breakdown
voltage test may not be used for
electrical protection. (See the note
following paragraph (a)(3)(ii)(B) of this
section.)
(iv) Material used for Type II
insulating equipment shall be capable of
withstanding an ozone test, with no
visible effects. The ozone test shall
reliably indicate that the material will
resist ozone exposure in actual use. Any
visible signs of ozone deterioration of
the material, such as checking, cracking,
breaks, or pitting, is evidence of failure
to meet the requirements for ozoneresistant material. (See the note
following paragraph (a)(3)(ii)(B) of this
section.)
(3) Workmanship and finish. (i)
Equipment shall be free of physical
irregularities that can adversely affect
the insulating properties of the
equipment and that can be detected by
the tests or inspections required under
this section.
(ii) Surface irregularities that may be
present on all rubber goods (because of
imperfections on forms or molds or
because of inherent difficulties in the
manufacturing process) and that may
appear as indentations, protuberances,
or imbedded foreign material are
acceptable under the following
conditions:
(A) The indentation or protuberance
blends into a smooth slope when the
material is stretched.
(B) Foreign material remains in place
when the insulating material is folded
and stretches with the insulating
material surrounding it.
Note to paragraph (a): Rubber insulating
equipment meeting the following national
consensus standards is deemed to be in
compliance with the performance
requirements of paragraph (a) of this section:
American Society for Testing and Materials
(ASTM) D120–09, Standard Specification for
Rubber Insulating Gloves.
ASTM D178–01 (2010), Standard
Specification for Rubber Insulating Matting.
ASTM D1048–12, Standard Specification
for Rubber Insulating Blankets.
ASTM D1049–98 (2010), Standard
Specification for Rubber Insulating Covers.
ASTM D1050–05 (2011), Standard
Specification for Rubber Insulating Line
Hose.
ASTM D1051–08, Standard Specification
for Rubber Insulating Sleeves.
The preceding standards also contain
specifications for conducting the various
tests required in paragraph (a) of this section.
For example, the ac and dc proof tests, the
breakdown test, the water-soak procedure,
and the ozone test mentioned in this
paragraph are described in detail in these
ASTM standards.
ASTM F1236–96 (2012), Standard Guide
for Visual Inspection of Electrical Protective
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Rubber Products, presents methods and
techniques for the visual inspection of
electrical protective equipment made of
rubber. This guide also contains descriptions
and photographs of irregularities that can be
found in this equipment.
ASTM F819–10, Standard Terminology
Relating to Electrical Protective Equipment
for Workers, includes definitions of terms
relating to the electrical protective equipment
covered under this section.
(b) Design requirements for other
types of electrical protective equipment.
The following requirements apply to the
design and manufacture of electrical
protective equipment that is not covered
by paragraph (a) of this section:
(1)Voltage withstand. Insulating
equipment used for the protection of
employees shall be capable of
withstanding, without failure, the
voltages that may be imposed upon it.
Note to paragraph (b)(1): These voltages
include transient overvoltages, such as
switching surges, as well as nominal line
voltage. See Appendix B to § 1910.269 for a
discussion of transient overvoltages on
electric power transmission and distribution
systems. See IEEE Std 516–2009, IEEE Guide
for Maintenance Methods on Energized
Power Lines, for methods of determining the
magnitude of transient overvoltages on an
electrical system and for a discussion
comparing the ability of insulation
equipment to withstand a transient
overvoltage based on its ability to withstand
ac voltage testing.
(2) Equipment current. (i) Protective
equipment used for the primary
insulation of employees from energized
circuit parts shall be capable of passing
a current test when subjected to the
highest nominal voltage on which the
equipment is to be used.
(ii) When insulating equipment is
tested in accordance with paragraph
(b)(2)(i) of this section, the equipment
current may not exceed 1 microampere
per kilovolt of phase-to-phase applied
voltage.
Note 1 to paragraph (b)(2): This paragraph
applies to equipment that provides primary
insulation of employees from energized parts.
It does not apply to equipment used for
secondary insulation or equipment used for
brush contact only.
Note 2 to paragraph (b)(2): For ac
excitation, this current consists of three
components: Capacitive current because of
the dielectric properties of the insulating
material itself; conduction current through
the volume of the insulating equipment; and
leakage current along the surface of the tool
or equipment. The conduction current is
normally negligible. For clean, dry insulating
equipment, the leakage current is small, and
the capacitive current predominates.
Note to paragraph (b): Plastic guard
equipment is deemed to conform to the
performance requirements of paragraph (b) of
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this section if it meets, and is used in
accordance with, ASTM F712–06 (2011),
Standard Test Methods and Specifications
for Electrically Insulating Plastic Guard
Equipment for Protection of Workers.
(c) In-service care and use of electrical
protective equipment. (1) General.
Electrical protective equipment shall be
maintained in a safe, reliable condition.
(2) Specific requirements. The
following specific requirements apply to
rubber insulating blankets, rubber
insulating covers, rubber insulating line
hose, rubber insulating gloves, and
rubber insulating sleeves:
(i) Maximum use voltages shall
conform to those listed in Table I–4.
(ii) Insulating equipment shall be
inspected for damage before each day’s
use and immediately following any
incident that can reasonably be
suspected of causing damage. Insulating
gloves shall be given an air test, along
with the inspection.
Note to paragraph (c)(2)(ii): ASTM F1236–
96 (2012), Standard Guide for Visual
Inspection of Electrical Protective Rubber
Products, presents methods and techniques
for the visual inspection of electrical
protective equipment made of rubber. This
guide also contains descriptions and
photographs of irregularities that can be
found in this equipment.
(iii) Insulating equipment with any of
the following defects may not be used:
(A) A hole, tear, puncture, or cut;
(B) Ozone cutting or ozone checking
(that is, a series of interlacing cracks
produced by ozone on rubber under
mechanical stress);
(C) An embedded foreign object;
(D) Any of the following texture
changes: swelling, softening, hardening,
or becoming sticky or inelastic.
(E) Any other defect that damages the
insulating properties.
(iv) Insulating equipment found to
have other defects that might affect its
insulating properties shall be removed
from service and returned for testing
under paragraphs (c)(2)(viii) and
(c)(2)(ix) of this section.
(v) Insulating equipment shall be
cleaned as needed to remove foreign
substances.
(vi) Insulating equipment shall be
stored in such a location and in such a
manner as to protect it from light,
temperature extremes, excessive
humidity, ozone, and other damaging
substances and conditions.
(vii) Protector gloves shall be worn
over insulating gloves, except as
follows:
(A) Protector gloves need not be used
with Class 0 gloves, under limited-use
conditions, when small equipment and
parts manipulation necessitate
unusually high finger dexterity.
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Note to paragraph (c)(2)(vii)(A): Persons
inspecting rubber insulating gloves used
under these conditions need to take extra
care in visually examining them. Employees
using rubber insulating gloves under these
conditions need to take extra care to avoid
handling sharp objects.
accordance with Table I–4 and Table I–
5.
(ix) The test method used under
paragraphs (c)(2)(viii) and (c)(2)(xi) of
this section shall reliably indicate
whether the insulating equipment can
withstand the voltages involved.
(B) If the voltage does not exceed 250
volts, ac, or 375 volts, dc, protector
gloves need not be used with Class 00
gloves, under limited-use conditions,
when small equipment and parts
manipulation necessitate unusually
high finger dexterity.
Note to paragraph (c)(2)(ix): Standard
electrical test methods considered as meeting
this paragraph are given in the following
national consensus standards:
ASTM D120–09, Standard Specification
for Rubber Insulating Gloves.
ASTM D178–01 (2010), Standard
Specification for Rubber Insulating Matting.
ASTM D1048–12, Standard Specification
for Rubber Insulating Blankets.
ASTM D1049–98 (2010), Standard
Specification for Rubber Insulating Covers.
ASTM D1050–05 (2011), Standard
Specification for Rubber Insulating Line
Hose.
ASTM D1051–08, Standard Specification
for Rubber Insulating Sleeves.
ASTM F478–09, Standard Specification for
In-Service Care of Insulating Line Hose and
Covers.
ASTM F479–06 (2011), Standard
Specification for In-Service Care of Insulating
Blankets.
ASTM F496–08, Standard Specification for
In-Service Care of Insulating Gloves and
Sleeves.
Note to paragraph (c)(2)(vii)(B): Persons
inspecting rubber insulating gloves used
under these conditions need to take extra
care in visually examining them. Employees
using rubber insulating gloves under these
conditions need to take extra care to avoid
handling sharp objects.
(C) Any other class of glove may be
used without protector gloves, under
limited-use conditions, when small
equipment and parts manipulation
necessitate unusually high finger
dexterity but only if the employer can
demonstrate that the possibility of
physical damage to the gloves is small
and if the class of glove is one class
higher than that required for the voltage
involved.
(D) Insulating gloves that have been
used without protector gloves may not
be reused until they have been tested
under the provisions of paragraphs
(c)(2)(viii) and (c)(2)(ix) of this section.
(viii) Electrical protective equipment
shall be subjected to periodic electrical
tests. Test voltages and the maximum
intervals between tests shall be in
(x) Insulating equipment failing to
pass inspections or electrical tests may
not be used by employees, except as
follows:
(A) Rubber insulating line hose may
be used in shorter lengths with the
defective portion cut off.
(B) Rubber insulating blankets may be
salvaged by severing the defective area
from the undamaged portion of the
blanket. The resulting undamaged area
20631
may not be smaller than 560 millimeters
by 560 millimeters (22 inches by 22
inches) for Class 1, 2, 3, and 4 blankets.
(C) Rubber insulating blankets may be
repaired using a compatible patch that
results in physical and electrical
properties equal to those of the blanket.
(D) Rubber insulating gloves and
sleeves with minor physical defects,
such as small cuts, tears, or punctures,
may be repaired by the application of a
compatible patch. Also, rubber
insulating gloves and sleeves with
minor surface blemishes may be
repaired with a compatible liquid
compound. The repaired area shall have
electrical and physical properties equal
to those of the surrounding material.
Repairs to gloves are permitted only in
the area between the wrist and the
reinforced edge of the opening.
(xi) Repaired insulating equipment
shall be retested before it may be used
by employees.
(xii) The employer shall certify that
equipment has been tested in
accordance with the requirements of
paragraphs (c)(2)(iv), (c)(2)(vii)(D),
(c)(2)(viii), (c)(2)(ix), and (c)(2)(xi) of
this section. The certification shall
identify the equipment that passed the
test and the date it was tested and shall
be made available upon request to the
Assistant Secretary for Occupational
Safety and Health and to employees or
their authorized representatives.
Note to paragraph (c)(2)(xii): Marking
equipment with, and entering onto logs, the
results of the tests and the dates of testing are
two acceptable means of meeting the
certification requirement.
TABLE I–1—AC PROOF-TEST REQUIREMENTS
Class of Equipment
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00 .....................................................................
0 .......................................................................
1 .......................................................................
2 .......................................................................
3 .......................................................................
4 .......................................................................
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Maximum proof-test current, mA
(gloves only)
Proof-test
Voltage
rms V
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280-mm
(11-in)
glove
2,500
5,000
10,000
20,000
30,000
40,000
Frm 00317
360-mm
(14-in)
glove
410-mm
(16-in)
glove
460-mm
(18-in)
glove
8
8
............................
............................
............................
............................
12
12
14
16
18
............................
............................
14
16
18
20
22
............................
16
18
20
22
24
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
TABLE I–2—DC PROOF-TEST
REQUIREMENTS
TABLE I–2—DC PROOF-TEST
REQUIREMENTS—Continued
Proof–test
voltage
Class of equipment
00 ..........................................
0 ............................................
1 ............................................
2 ............................................
3 ............................................
Proof–test
voltage
Class of equipment
10,000
20,000
40,000
50,000
60,000
4 ............................................
70,000
Note: The dc voltages listed in this table are
not appropriate for proof testing rubber insulating line hose or covers. For this equipment,
dc proof tests shall use a voltage high enough
to indicate that the equipment can be safely
used at the voltages listed in Table I–4. See
ASTM D1050–05 (2011) and ASTM D1049–98
(2010) for further information on proof tests for
rubber insulating line hose and covers,
respectively.
TABLE I–3—GLOVE TESTS—WATER LEVEL 1 2
AC proof test
DC proof test
Class of glove
mm
00 ....................................................................................................
0 ......................................................................................................
1 ......................................................................................................
2 ......................................................................................................
3 ......................................................................................................
4 ......................................................................................................
in
38
38
38
64
89
127
mm
in
1.5
1.5
1.5
2.5
3.5
5.0
38
38
51
76
102
153
1.5
1.5
2.0
3.0
4.0
6.0
water level is given as the clearance from the reinforced edge of the glove to the water line, with a tolerance of ±13 mm. (±0.5 in.).
atmospheric conditions make the specified clearances impractical, the clearances may be increased by a maximum of 25 mm. (1 in.).
1 The
2 If
TABLE I–4—RUBBER INSULATING EQUIPMENT, VOLTAGE REQUIREMENTS
Maximum
use voltage 1
AC rms
Class of equipment
00 .....................................................................................................................................
0 .......................................................................................................................................
1 .......................................................................................................................................
2 .......................................................................................................................................
3 .......................................................................................................................................
4 .......................................................................................................................................
Retest
voltage 2
AC rms
500
1,000
7,500
17,000
26,500
36,000
2,500
5,000
10,000
20,000
30,000
40,000
Retest
voltage 2
DC avg
10,000
20,000
40,000
50,000
60,000
70,000
1 The maximum use voltage is the ac voltage (rms) classification of the protective equipment that designates the maximum nominal design
voltage of the energized system that may be safely worked. The nominal design voltage is equal to the phase-to-phase voltage on multiphase
circuits. However, the phase-to-ground potential is considered to be the nominal design voltage if:
(1) There is no multiphase exposure in a system area and the voltage exposure is limited to the phase-to-ground potential, or
(2) The electric equipment and devices are insulated or isolated or both so that the multiphase exposure on a grounded wye circuit is removed.
2 The proof-test voltage shall be applied continuously for at least 1 minute, but no more than 3 minutes.
TABLE I–5—RUBBER INSULATING EQUIPMENT, TEST INTERVALS
Type of
equipment
When to test
Rubber insulating line hose
Rubber insulating covers .....
Rubber insulating blankets ...
Upon indication that insulating value is suspect and after repair.
Upon indication that insulating value is suspect and after repair.
Before first issue and every 12 months thereafter; 1 upon indication that insulating value is suspect; and after repair.
Before first issue and every 6 months thereafter; 1 upon indication that insulating value is suspect; after repair;
and after use without protectors.
Before first issue and every 12 months thereafter; 1 upon indication that insulating value is suspect; and after repair.
Rubber insulating gloves ......
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Rubber insulating sleeves ....
1 If the insulating equipment has been electrically tested but not issued for service, the insulating equipment may not be placed into service unless it has been electrically tested within the previous 12 months.
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
4. In Appendix B to Subpart I of Part
1910, revise the heading and paragraph
10 to read as follows:
■
Appendix B to Subpart I of Part 1910—
Nonmandatory Compliance Guidelines
for Hazard Assessment and Personal
Protective Equipment Selection
*
*
*
*
*
10. Selection guidelines for foot protection.
Safety shoes and boots which meet the ANSI
Z41–1991 Standard provide both impact and
compression protection. Where necessary,
safety shoes can be obtained which provide
puncture protection. In some work situations,
metatarsal protection should be provided,
and in other special situations electrical
conductive or insulating safety shoes would
be appropriate.
Safety shoes or boots with impact
protection would be required for carrying or
handling materials such as packages, objects,
parts or heavy tools, which could be
dropped; and, for other activities where
objects might fall onto the feet. Safety shoes
or boots with compression protection would
be required for work activities involving skid
trucks (manual material handling carts)
around bulk rolls (such as paper rolls) and
around heavy pipes, all of which could
potentially roll over an employee’s feet.
Safety shoes or boots with puncture
protection would be required where sharp
objects such as nails, wire, tacks, screws,
large staples, scrap metal etc., could be
stepped on by employees causing a foot
injury. Electrically conductive shoes would
be required as a supplementary form of
protection for work activities in which there
is a danger of fire or explosion from the
discharge of static electricity. Electricalhazard or dielectric footwear would be
required as a supplementary form of
protection when an employee standing on
the ground is exposed to hazardous step or
touch potential (the difference in electrical
potential between the feet or between the
hands and feet) or when primary forms of
electrical protective equipment, such as
rubber insulating gloves and blankets, do not
provide complete protection for an employee
standing on the ground.
Some occupations (not a complete list) for
which foot protection should be routinely
considered are: Shipping and receiving
clerks, stock clerks, carpenters, electricians,
machinists, mechanics and repairers,
plumbers and pipe fitters, structural metal
workers, assemblers, drywall installers and
lathers, packers, wrappers, craters, punch
and stamping press operators, sawyers,
welders, laborers, freight handlers, gardeners
and grounds-keepers, timber cutting and
logging workers, stock handlers and
warehouse laborers.
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*
*
*
*
*
Subpart R—Special Industries
5. Revise the authority citation for
Subpart R of Part 1910 to read as
follows:
■
Authority: 29 U.S.C. 653, 655, 657;
Secretary of Labor’s Order No. 12–71 (36 FR
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8754), 8–76 (41 FR 25059), 9–83 (48 FR
35736), 1–90 (55 FR 9033), 6–96 (62 FR 111),
5–2007 (72 FR 31159), 4–2010 (75 FR 55355),
or 1–2012 (77 FR 3912), as applicable; and
29 CFR Part 1911.
6. Revise § 1910.269 to read as
follows:
■
§ 1910.269 Electric power generation,
transmission, and distribution.
(a) General—(1) Application. (i) This
section covers the operation and
maintenance of electric power
generation, control, transformation,
transmission, and distribution lines and
equipment. These provisions apply to:
(A) Power generation, transmission,
and distribution installations, including
related equipment for the purpose of
communication or metering that are
accessible only to qualified employees;
Note to paragraph (a)(1)(i)(A): The types of
installations covered by this paragraph
include the generation, transmission, and
distribution installations of electric utilities,
as well as equivalent installations of
industrial establishments. Subpart S of this
part covers supplementary electric generating
equipment that is used to supply a workplace
for emergency, standby, or similar purposes
only. (See paragraph (a)(1)(i)(B) of this
section.)
(B) Other installations at an electric
power generating station, as follows:
(1) Fuel and ash handling and
processing installations, such as coal
conveyors,
(2) Water and steam installations,
such as penstocks, pipelines, and tanks,
providing a source of energy for electric
generators, and
(3) Chlorine and hydrogen systems;
(C) Test sites where employees
perform electrical testing involving
temporary measurements associated
with electric power generation,
transmission, and distribution in
laboratories, in the field, in substations,
and on lines, as opposed to metering,
relaying, and routine line work;
(D) Work on, or directly associated
with, the installations covered in
paragraphs (a)(1)(i)(A) through
(a)(1)(i)(C) of this section; and
(E) Line-clearance tree-trimming
operations, as follows:
(1) Entire § 1910.269 of this part,
except paragraph (r)(1) of this section,
applies to line-clearance tree-trimming
operations performed by qualified
employees (those who are
knowledgeable in the construction and
operation of the electric power
generation, transmission, or distribution
equipment involved, along with the
associated hazards).
(2) Paragraphs (a)(2), (a)(3), (b), (c), (g),
(k), (p), and (r) of this section apply to
line-clearance tree-trimming operations
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20633
performed by line-clearance tree
trimmers who are not qualified
employees.
(ii) Notwithstanding paragraph
(a)(1)(i) of this section, § 1910.269 of
this part does not apply:
(A) To construction work, as defined
in § 1910.12 of this part, except for lineclearance tree-trimming operations and
work involving electric power
generation installations as specified in
§ 1926.950(a)(3) of this chapter; or
(B) To electrical installations,
electrical safety-related work practices,
or electrical maintenance considerations
covered by Subpart S of this part.
Note 1 to paragraph (a)(1)(ii)(B): The
Occupational Safety and Health
Administration considers work practices
conforming to §§ 1910.332 through 1910.335
as complying with the electrical safetyrelated work-practice requirements of
§ 1910.269 identified in Table 1 of Appendix
A–2 to this section, provided that employers
are performing the work on a generation or
distribution installation meeting §§ 1910.303
through 1910.308. This table also identifies
provisions in § 1910.269 that apply to work
by qualified persons directly on, or
associated with, installations of electric
power generation, transmission, and
distribution lines or equipment, regardless of
compliance with §§ 1910.332 through
1910.335.
Note 2 to paragraph (a)(1)(ii)(B): The
Occupational Safety and Health
Administration considers work practices
performed by qualified persons and
conforming to § 1910.269 as complying with
§§ 1910.333(c) and 1910.335.
(iii) This section applies in addition
to all other applicable standards
contained in this Part 1910. Employers
covered under this section are not
exempt from complying with other
applicable provisions in Part 1910 by
the operation of § 1910.5(c). Specific
references in this section to other
sections of Part 1910 are for emphasis
only.
(2) Training. (i) All employees
performing work covered by this section
shall be trained as follows:
(A) Each employee shall be trained in,
and familiar with, the safety-related
work practices, safety procedures, and
other safety requirements in this section
that pertain to his or her job
assignments.
(B) Each employee shall also be
trained in and familiar with any other
safety practices, including applicable
emergency procedures (such as pole-top
and manhole rescue), that are not
specifically addressed by this section
but that are related to his or her work
and are necessary for his or her safety.
(C) The degree of training shall be
determined by the risk to the employee
for the hazard involved.
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(ii) Each qualified employee shall also
be trained and competent in:
(A) The skills and techniques
necessary to distinguish exposed live
parts from other parts of electric
equipment,
(B) The skills and techniques
necessary to determine the nominal
voltage of exposed live parts,
(C) The minimum approach distances
specified in this section corresponding
to the voltages to which the qualified
employee will be exposed and the skills
and techniques necessary to maintain
those distances,
(D) The proper use of the special
precautionary techniques, personal
protective equipment, insulating and
shielding materials, and insulated tools
for working on or near exposed
energized parts of electric equipment,
and
(E) The recognition of electrical
hazards to which the employee may be
exposed and the skills and techniques
necessary to control or avoid these
hazards.
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Note to paragraph (a)(2)(ii): For the
purposes of this section, a person must have
the training required by paragraph (a)(2)(ii) of
this section to be considered a qualified
person.
(iii) Each line-clearance tree trimmer
who is not a qualified employee shall
also be trained and competent in:
(A) The skills and techniques
necessary to distinguish exposed live
parts from other parts of electric
equipment,
(B) The skills and techniques
necessary to determine the nominal
voltage of exposed live parts, and
(C) The minimum approach distances
specified in this section corresponding
to the voltages to which the employee
will be exposed and the skills and
techniques necessary to maintain those
distances.
(iv) The employer shall determine,
through regular supervision and through
inspections conducted on at least an
annual basis, that each employee is
complying with the safety-related work
practices required by this section.
(v) An employee shall receive
additional training (or retraining) under
any of the following conditions:
(A) If the supervision or annual
inspections required by paragraph
(a)(2)(iv) of this section indicate that the
employee is not complying with the
safety-related work practices required
by this section, or
(B) If new technology, new types of
equipment, or changes in procedures
necessitate the use of safety-related
work practices that are different from
those which the employee would
normally use, or
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(C) If he or she must employ safetyrelated work practices that are not
normally used during his or her regular
job duties.
Note to paragraph (a)(2)(v)(C): The
Occupational Safety and Health
Administration considers tasks that are
performed less often than once per year to
necessitate retraining before the performance
of the work practices involved.
(vi) The training required by
paragraph (a)(2) of this section shall be
of the classroom or on-the-job type.
(vii) The training shall establish
employee proficiency in the work
practices required by this section and
shall introduce the procedures
necessary for compliance with this
section.
(viii) The employer shall ensure that
each employee has demonstrated
proficiency in the work practices
involved before that employee is
considered as having completed the
training required by paragraph (a)(2) of
this section.
Note 1 to paragraph (a)(2)(viii): Though
they are not required by this paragraph,
employment records that indicate that an
employee has successfully completed the
required training are one way of keeping
track of when an employee has demonstrated
proficiency.
Note 2 to paragraph (a)(2)(viii): For an
employee with previous training, an
employer may determine that that employee
has demonstrated the proficiency required by
this paragraph using the following process:
(1) Confirm that the employee has the
training required by paragraph (a)(2) of this
section,
(2) Use an examination or interview to
make an initial determination that the
employee understands the relevant safetyrelated work practices before he or she
performs any work covered by this section,
and
(3) Supervise the employee closely until
that employee has demonstrated proficiency
as required by this paragraph.
(3) Information transfer.
(i) Before work begins, the host
employer shall inform contract
employers of:
(A) The characteristics of the host
employer’s installation that are related
to the safety of the work to be performed
and are listed in paragraphs (a)(4)(i)
through (a)(4)(v) of this section;
Note to paragraph (a)(3)(i)(A): This
paragraph requires the host employer to
obtain information listed in paragraphs
(a)(4)(i) through (a)(4)(v) of this section if it
does not have this information in existing
records.
(B) Conditions that are related to the
safety of the work to be performed, that
are listed in paragraphs (a)(4)(vi)
through (a)(4)(viii) of this section, and
that are known to the host employer;
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Note to paragraph (a)(3)(i)(B): For the
purposes of this paragraph, the host
employer need only provide information to
contract employers that the host employer
can obtain from its existing records through
the exercise of reasonable diligence. This
paragraph does not require the host employer
to make inspections of worksite conditions to
obtain this information.
(C) Information about the design and
operation of the host employer’s
installation that the contract employer
needs to make the assessments required
by this section; and
Note to paragraph (a)(3)(i)(C): This
paragraph requires the host employer to
obtain information about the design and
operation of its installation that contract
employers need to make required
assessments if it does not have this
information in existing records.
(D) Any other information about the
design and operation of the host
employer’s installation that is known by
the host employer, that the contract
employer requests, and that is related to
the protection of the contract employer’s
employees.
Note to paragraph (a)(3)(i)(D): For the
purposes of this paragraph, the host
employer need only provide information to
contract employers that the host employer
can obtain from its existing records through
the exercise of reasonable diligence. This
paragraph does not require the host employer
to make inspections of worksite conditions to
obtain this information.
(ii) Contract employers shall comply
with the following requirements:
(A) The contract employer shall
ensure that each of its employees is
instructed in the hazardous conditions
relevant to the employee’s work that the
contract employer is aware of as a result
of information communicated to the
contract employer by the host employer
under paragraph (a)(3)(i) of this section.
(B) Before work begins, the contract
employer shall advise the host employer
of any unique hazardous conditions
presented by the contract employer’s
work.
(C) The contract employer shall
advise the host employer of any
unanticipated hazardous conditions
found during the contract employer’s
work that the host employer did not
mention under paragraph (a)(3)(i) of this
section. The contract employer shall
provide this information to the host
employer within 2 working days after
discovering the hazardous condition.
(iii) The contract employer and the
host employer shall coordinate their
work rules and procedures so that each
employee of the contract employer and
the host employer is protected as
required by this section.
(4) Existing characteristics and
conditions. Existing characteristics and
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conditions of electric lines and
equipment that are related to the safety
of the work to be performed shall be
determined before work on or near the
lines or equipment is started. Such
characteristics and conditions include,
but are not limited to:
(i) The nominal voltages of lines and
equipment,
(ii) The maximum switching-transient
voltages,
(iii) The presence of hazardous
induced voltages,
(iv) The presence of protective
grounds and equipment grounding
conductors,
(v) The locations of circuits and
equipment, including electric supply
lines, communication lines, and fireprotective signaling circuits,
(vi) The condition of protective
grounds and equipment grounding
conductors,
(vii) The condition of poles, and
(viii) Environmental conditions
relating to safety.
(b) Medical services and first aid. The
employer shall provide medical services
and first aid as required in § 1910.151.
In addition to the requirements of
§ 1910.151, the following requirements
also apply:
(1) First-aid training. When
employees are performing work on, or
associated with, exposed lines or
equipment energized at 50 volts or
more, persons with first-aid training
shall be available as follows:
(i) For field work involving two or
more employees at a work location, at
least two trained persons shall be
available. However, for line-clearance
tree trimming operations performed by
line-clearance tree trimmers who are not
qualified employees, only one trained
person need be available if all new
employees are trained in first aid within
3 months of their hiring dates.
(ii) For fixed work locations such as
substations, the number of trained
persons available shall be sufficient to
ensure that each employee exposed to
electric shock can be reached within 4
minutes by a trained person. However,
where the existing number of employees
is insufficient to meet this requirement
(at a remote substation, for example),
each employee at the work location
shall be a trained employee.
(2) First-aid supplies. First-aid
supplies required by § 1910.151(b) shall
be placed in weatherproof containers if
the supplies could be exposed to the
weather.
(3) First-aid kits. The employer shall
maintain each first-aid kit, shall ensure
that it is readily available for use, and
shall inspect it frequently enough to
ensure that expended items are
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replaced. The employer also shall
inspect each first aid kit at least once
per year.
(c) Job briefing. (1) Before each job. (i)
In assigning an employee or a group of
employees to perform a job, the
employer shall provide the employee in
charge of the job with all available
information that relates to the
determination of existing characteristics
and conditions required by paragraph
(a)(4) of this section.
(ii) The employer shall ensure that the
employee in charge conducts a job
briefing that meets paragraphs (c)(2),
(c)(3), and (c)(4) of this section with the
employees involved before they start
each job.
(2) Subjects to be covered. The
briefing shall cover at least the
following subjects: hazards associated
with the job, work procedures involved,
special precautions, energy-source
controls, and personal protective
equipment requirements.
(3) Number of briefings. (i) If the work
or operations to be performed during the
work day or shift are repetitive and
similar, at least one job briefing shall be
conducted before the start of the first job
of each day or shift.
(ii) Additional job briefings shall be
held if significant changes, which might
affect the safety of the employees, occur
during the course of the work.
(4) Extent of briefing. (i) A brief
discussion is satisfactory if the work
involved is routine and if the
employees, by virtue of training and
experience, can reasonably be expected
to recognize and avoid the hazards
involved in the job.
(ii) A more extensive discussion shall
be conducted:
(A) If the work is complicated or
particularly hazardous, or
(B) If the employee cannot be
expected to recognize and avoid the
hazards involved in the job.
Note to paragraph (c)(4): The briefing must
address all the subjects listed in paragraph
(c)(2) of this section.
(5) Working alone. An employee
working alone need not conduct a job
briefing. However, the employer shall
ensure that the tasks to be performed are
planned as if a briefing were required.
(d) Hazardous energy control
(lockout/tagout) procedures. (1)
Application. The provisions of
paragraph (d) of this section apply to the
use of lockout/tagout procedures for the
control of energy sources in installations
for the purpose of electric power
generation, including related equipment
for communication or metering. Locking
and tagging procedures for the
deenergizing of electric energy sources
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which are used exclusively for purposes
of transmission and distribution are
addressed by paragraph (m) of this
section.
Note to paragraph (d)(1): Installations in
electric power generation facilities that are
not an integral part of, or inextricably
commingled with, power generation
processes or equipment are covered under
§ 1910.147 and Subpart S of this part.
(2) General. (i) The employer shall
establish a program consisting of energy
control procedures, employee training,
and periodic inspections to ensure that,
before any employee performs any
servicing or maintenance on a machine
or equipment where the unexpected
energizing, start up, or release of stored
energy could occur and cause injury, the
machine or equipment is isolated from
the energy source and rendered
inoperative.
(ii) The employer’s energy control
program under paragraph (d)(2) of this
section shall meet the following
requirements:
(A) If an energy isolating device is not
capable of being locked out, the
employer’s program shall use a tagout
system.
(B) If an energy isolating device is
capable of being locked out, the
employer’s program shall use lockout,
unless the employer can demonstrate
that the use of a tagout system will
provide full employee protection as
follows:
(1) When a tagout device is used on
an energy isolating device which is
capable of being locked out, the tagout
device shall be attached at the same
location that the lockout device would
have been attached, and the employer
shall demonstrate that the tagout
program will provide a level of safety
equivalent to that obtained by the use of
a lockout program.
(2) In demonstrating that a level of
safety is achieved in the tagout program
equivalent to the level of safety obtained
by the use of a lockout program, the
employer shall demonstrate full
compliance with all tagout-related
provisions of this standard together with
such additional elements as are
necessary to provide the equivalent
safety available from the use of a
lockout device. Additional means to be
considered as part of the demonstration
of full employee protection shall
include the implementation of
additional safety measures such as the
removal of an isolating circuit element,
blocking of a controlling switch,
opening of an extra disconnecting
device, or the removal of a valve handle
to reduce the likelihood of inadvertent
energizing.
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(C) After November 1, 1994, whenever
replacement or major repair, renovation,
or modification of a machine or
equipment is performed, and whenever
new machines or equipment are
installed, energy isolating devices for
such machines or equipment shall be
designed to accept a lockout device.
(iii) Procedures shall be developed,
documented, and used for the control of
potentially hazardous energy covered by
paragraph (d) of this section.
(iv) The procedure shall clearly and
specifically outline the scope, purpose,
responsibility, authorization, rules, and
techniques to be applied to the control
of hazardous energy, and the measures
to enforce compliance including, but
not limited to, the following:
(A) A specific statement of the
intended use of this procedure;
(B) Specific procedural steps for
shutting down, isolating, blocking and
securing machines or equipment to
control hazardous energy;
(C) Specific procedural steps for the
placement, removal, and transfer of
lockout devices or tagout devices and
the responsibility for them; and
(D) Specific requirements for testing a
machine or equipment to determine and
verify the effectiveness of lockout
devices, tagout devices, and other
energy control measures.
(v) The employer shall conduct a
periodic inspection of the energy
control procedure at least annually to
ensure that the procedure and the
provisions of paragraph (d) of this
section are being followed.
(A) The periodic inspection shall be
performed by an authorized employee
who is not using the energy control
procedure being inspected.
(B) The periodic inspection shall be
designed to identify and correct any
deviations or inadequacies.
(C) If lockout is used for energy
control, the periodic inspection shall
include a review, between the inspector
and each authorized employee, of that
employee’s responsibilities under the
energy control procedure being
inspected.
(D) Where tagout is used for energy
control, the periodic inspection shall
include a review, between the inspector
and each authorized and affected
employee, of that employee’s
responsibilities under the energy control
procedure being inspected, and the
elements set forth in paragraph
(d)(2)(vii) of this section.
(E) The employer shall certify that the
inspections required by paragraph
(d)(2)(v) of this section have been
accomplished. The certification shall
identify the machine or equipment on
which the energy control procedure was
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being used, the date of the inspection,
the employees included in the
inspection, and the person performing
the inspection.
Note to paragraph (d)(2)(v)(E): If normal
work schedule and operation records
demonstrate adequate inspection activity and
contain the required information, no
additional certification is required.
(vi) The employer shall provide
training to ensure that the purpose and
function of the energy control program
are understood by employees and that
the knowledge and skills required for
the safe application, usage, and removal
of energy controls are acquired by
employees. The training shall include
the following:
(A) Each authorized employee shall
receive training in the recognition of
applicable hazardous energy sources,
the type and magnitude of energy
available in the workplace, and in the
methods and means necessary for
energy isolation and control.
(B) Each affected employee shall be
instructed in the purpose and use of the
energy control procedure.
(C) All other employees whose work
operations are or may be in an area
where energy control procedures may be
used shall be instructed about the
procedures and about the prohibition
relating to attempts to restart or
reenergize machines or equipment that
are locked out or tagged out.
(vii) When tagout systems are used,
employees shall also be trained in the
following limitations of tags:
(A) Tags are essentially warning
devices affixed to energy isolating
devices and do not provide the physical
restraint on those devices that is
provided by a lock.
(B) When a tag is attached to an
energy isolating means, it is not to be
removed without authorization of the
authorized person responsible for it, and
it is never to be bypassed, ignored, or
otherwise defeated.
(C) Tags must be legible and
understandable by all authorized
employees, affected employees, and all
other employees whose work operations
are or may be in the area, in order to be
effective.
(D) Tags and their means of
attachment must be made of materials
which will withstand the environmental
conditions encountered in the
workplace.
(E) Tags may evoke a false sense of
security, and their meaning needs to be
understood as part of the overall energy
control program.
(F) Tags must be securely attached to
energy isolating devices so that they
cannot be inadvertently or accidentally
detached during use.
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(viii) Retraining shall be provided by
the employer as follows:
(A) Retraining shall be provided for
all authorized and affected employees
whenever there is a change in their job
assignments, a change in machines,
equipment, or processes that present a
new hazard or whenever there is a
change in the energy control
procedures.
(B) Retraining shall also be conducted
whenever a periodic inspection under
paragraph (d)(2)(v) of this section
reveals, or whenever the employer has
reason to believe, that there are
deviations from or inadequacies in an
employee’s knowledge or use of the
energy control procedures.
(C) The retraining shall reestablish
employee proficiency and shall
introduce new or revised control
methods and procedures, as necessary.
(ix) The employer shall certify that
employee training has been
accomplished and is being kept up to
date. The certification shall contain
each employee’s name and dates of
training.
(3) Protective materials and hardware.
(i) Locks, tags, chains, wedges, key
blocks, adapter pins, self-locking
fasteners, or other hardware shall be
provided by the employer for isolating,
securing, or blocking of machines or
equipment from energy sources.
(ii) Lockout devices and tagout
devices shall be singularly identified;
shall be the only devices used for
controlling energy; may not be used for
other purposes; and shall meet the
following requirements:
(A) Lockout devices and tagout
devices shall be capable of withstanding
the environment to which they are
exposed for the maximum period of
time that exposure is expected.
(1) Tagout devices shall be
constructed and printed so that
exposure to weather conditions or wet
and damp locations will not cause the
tag to deteriorate or the message on the
tag to become illegible.
(2) Tagout devices shall be so
constructed as not to deteriorate when
used in corrosive environments.
(B) Lockout devices and tagout
devices shall be standardized within the
facility in at least one of the following
criteria: color, shape, size. Additionally,
in the case of tagout devices, print and
format shall be standardized.
(C) Lockout devices shall be
substantial enough to prevent removal
without the use of excessive force or
unusual techniques, such as with the
use of bolt cutters or metal cutting tools.
(D) Tagout devices, including their
means of attachment, shall be
substantial enough to prevent
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inadvertent or accidental removal.
Tagout device attachment means shall
be of a non-reusable type, attachable by
hand, self-locking, and nonreleasable
with a minimum unlocking strength of
no less than 50 pounds and shall have
the general design and basic
characteristics of being at least
equivalent to a one-piece, allenvironment-tolerant nylon cable tie.
(E) Each lockout device or tagout
device shall include provisions for the
identification of the employee applying
the device.
(F) Tagout devices shall warn against
hazardous conditions if the machine or
equipment is energized and shall
include a legend such as the following:
Do Not Start, Do Not Open, Do Not
Close, Do Not Energize, Do Not Operate.
Note to paragraph (d)(3)(ii)(F): For specific
provisions covering accident prevention tags,
see § 1910.145.
(4) Energy isolation. Lockout and
tagout device application and removal
may only be performed by the
authorized employees who are
performing the servicing or
maintenance.
(5) Notification. Affected employees
shall be notified by the employer or
authorized employee of the application
and removal of lockout or tagout
devices. Notification shall be given
before the controls are applied and after
they are removed from the machine or
equipment.
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Note to paragraph (d)(5): See also
paragraph (d)(7) of this section, which
requires that the second notification take
place before the machine or equipment is
reenergized.
(6) Lockout/tagout application. The
established procedures for the
application of energy control (the
lockout or tagout procedures) shall
include the following elements and
actions, and these procedures shall be
performed in the following sequence:
(i) Before an authorized or affected
employee turns off a machine or
equipment, the authorized employee
shall have knowledge of the type and
magnitude of the energy, the hazards of
the energy to be controlled, and the
method or means to control the energy.
(ii) The machine or equipment shall
be turned off or shut down using the
procedures established for the machine
or equipment. An orderly shutdown
shall be used to avoid any additional or
increased hazards to employees as a
result of the equipment stoppage.
(iii) All energy isolating devices that
are needed to control the energy to the
machine or equipment shall be
physically located and operated in such
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a manner as to isolate the machine or
equipment from energy sources.
(iv) Lockout or tagout devices shall be
affixed to each energy isolating device
by authorized employees.
(A) Lockout devices shall be attached
in a manner that will hold the energy
isolating devices in a ‘‘safe’’ or ‘‘off’’
position.
(B) Tagout devices shall be affixed in
such a manner as will clearly indicate
that the operation or movement of
energy isolating devices from the ‘‘safe’’
or ‘‘off’’ position is prohibited.
(1) Where tagout devices are used
with energy isolating devices designed
with the capability of being locked out,
the tag attachment shall be fastened at
the same point at which the lock would
have been attached.
(2) Where a tag cannot be affixed
directly to the energy isolating device,
the tag shall be located as close as safely
possible to the device, in a position that
will be immediately obvious to anyone
attempting to operate the device.
(v) Following the application of
lockout or tagout devices to energy
isolating devices, all potentially
hazardous stored or residual energy
shall be relieved, disconnected,
restrained, or otherwise rendered safe.
(vi) If there is a possibility of
reaccumulation of stored energy to a
hazardous level, verification of isolation
shall be continued until the servicing or
maintenance is completed or until the
possibility of such accumulation no
longer exists.
(vii) Before starting work on machines
or equipment that have been locked out
or tagged out, the authorized employee
shall verify that isolation and
deenergizing of the machine or
equipment have been accomplished. If
normally energized parts will be
exposed to contact by an employee
while the machine or equipment is
deenergized, a test shall be performed to
ensure that these parts are deenergized.
(7) Release from lockout/tagout.
Before lockout or tagout devices are
removed and energy is restored to the
machine or equipment, procedures shall
be followed and actions taken by the
authorized employees to ensure the
following:
(i) The work area shall be inspected
to ensure that nonessential items have
been removed and that machine or
equipment components are
operationally intact.
(ii) The work area shall be checked to
ensure that all employees have been
safely positioned or removed.
(iii) After lockout or tagout devices
have been removed and before a
machine or equipment is started,
affected employees shall be notified that
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20637
the lockout or tagout devices have been
removed.
(iv) Each lockout or tagout device
shall be removed from each energy
isolating device by the authorized
employee who applied the lockout or
tagout device. However, if that
employee is not available to remove it,
the device may be removed under the
direction of the employer, provided that
specific procedures and training for
such removal have been developed,
documented, and incorporated into the
employer’s energy control program. The
employer shall demonstrate that the
specific procedure provides a degree of
safety equivalent to that provided by the
removal of the device by the authorized
employee who applied it. The specific
procedure shall include at least the
following elements:
(A) Verification by the employer that
the authorized employee who applied
the device is not at the facility;
(B) Making all reasonable efforts to
contact the authorized employee to
inform him or her that his or her lockout
or tagout device has been removed; and
(C) Ensuring that the authorized
employee has this knowledge before he
or she resumes work at that facility.
(8) Additional requirements. (i) If the
lockout or tagout devices must be
temporarily removed from energy
isolating devices and the machine or
equipment must be energized to test or
position the machine, equipment, or
component thereof, the following
sequence of actions shall be followed:
(A) Clear the machine or equipment of
tools and materials in accordance with
paragraph (d)(7)(i) of this section;
(B) Remove employees from the
machine or equipment area in
accordance with paragraphs (d)(7)(ii)
and (d)(7)(iii) of this section;
(C) Remove the lockout or tagout
devices as specified in paragraph
(d)(7)(iv) of this section;
(D) Energize and proceed with the
testing or positioning; and
(E) Deenergize all systems and
reapply energy control measures in
accordance with paragraph (d)(6) of this
section to continue the servicing or
maintenance.
(ii) When servicing or maintenance is
performed by a crew, craft, department,
or other group, they shall use a
procedure which affords the employees
a level of protection equivalent to that
provided by the implementation of a
personal lockout or tagout device.
Group lockout or tagout devices shall be
used in accordance with the procedures
required by paragraphs (d)(2)(iii) and
(d)(2)(iv) of this section including, but
not limited to, the following specific
requirements:
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(A) Primary responsibility shall be
vested in an authorized employee for a
set number of employees working under
the protection of a group lockout or
tagout device (such as an operations
lock);
(B) Provision shall be made for the
authorized employee to ascertain the
exposure status of all individual group
members with regard to the lockout or
tagout of the machine or equipment;
(C) When more than one crew, craft,
department, or other group is involved,
assignment of overall job-associated
lockout or tagout control responsibility
shall be given to an authorized
employee designated to coordinate
affected work forces and ensure
continuity of protection; and
(D) Each authorized employee shall
affix a personal lockout or tagout device
to the group lockout device, group
lockbox, or comparable mechanism
when he or she begins work and shall
remove those devices when he or she
stops working on the machine or
equipment being serviced or
maintained.
(iii) Procedures shall be used during
shift or personnel changes to ensure the
continuity of lockout or tagout
protection, including provision for the
orderly transfer of lockout or tagout
device protection between off-going and
on-coming employees, to minimize their
exposure to hazards from the
unexpected energizing or start-up of the
machine or equipment or from the
release of stored energy.
(iv) Whenever outside servicing
personnel are to be engaged in activities
covered by paragraph (d) of this section,
the on-site employer and the outside
employer shall inform each other of
their respective lockout or tagout
procedures, and each employer shall
ensure that his or her personnel
understand and comply with
restrictions and prohibitions of the
energy control procedures being used.
(v) If energy isolating devices are
installed in a central location and are
under the exclusive control of a system
operator, the following requirements
apply:
(A) The employer shall use a
procedure that affords employees a level
of protection equivalent to that provided
by the implementation of a personal
lockout or tagout device.
(B) The system operator shall place
and remove lockout and tagout devices
in place of the authorized employee
under paragraphs (d)(4), (d)(6)(iv), and
(d)(7)(iv) of this section.
(C) Provisions shall be made to
identify the authorized employee who is
responsible for (that is, being protected
by) the lockout or tagout device, to
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transfer responsibility for lockout and
tagout devices, and to ensure that an
authorized employee requesting
removal or transfer of a lockout or
tagout device is the one responsible for
it before the device is removed or
transferred.
Note to paragraph (d): Lockout and tagging
procedures that comply with paragraphs (c)
through (f) of § 1910.147 will also be deemed
to comply with paragraph (d) of this section
if the procedures address the hazards covered
by paragraph (d) of this section.
(e) Enclosed spaces. This paragraph
covers enclosed spaces that may be
entered by employees. It does not apply
to vented vaults if the employer makes
a determination that the ventilation
system is operating to protect employees
before they enter the space. This
paragraph applies to routine entry into
enclosed spaces in lieu of the permitspace entry requirements contained in
paragraphs (d) through (k) of § 1910.146.
If, after the employer takes the
precautions given in paragraphs (e) and
(t) of this section, the hazards remaining
in the enclosed space endanger the life
of an entrant or could interfere with an
entrant’s escape from the space, then
entry into the enclosed space shall meet
the permit-space entry requirements of
paragraphs (d) through (k) of § 1910.146.
(1) Safe work practices. The employer
shall ensure the use of safe work
practices for entry into, and work in,
enclosed spaces and for rescue of
employees from such spaces.
(2) Training. Each employee who
enters an enclosed space or who serves
as an attendant shall be trained in the
hazards of enclosed-space entry, in
enclosed-space entry procedures, and in
enclosed-space rescue procedures.
(3) Rescue equipment. Employers
shall provide equipment to ensure the
prompt and safe rescue of employees
from the enclosed space.
(4) Evaluating potential hazards.
Before any entrance cover to an
enclosed space is removed, the
employer shall determine whether it is
safe to do so by checking for the
presence of any atmospheric pressure or
temperature differences and by
evaluating whether there might be a
hazardous atmosphere in the space. Any
conditions making it unsafe to remove
the cover shall be eliminated before the
cover is removed.
Note to paragraph (e)(4): The
determination called for in this paragraph
may consist of a check of the conditions that
might foreseeably be in the enclosed space.
For example, the cover could be checked to
see if it is hot and, if it is fastened in place,
could be loosened gradually to release any
residual pressure. An evaluation also needs
to be made of whether conditions at the site
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could cause a hazardous atmosphere, such as
an oxygen-deficient or flammable
atmosphere, to develop within the space.
(5) Removing covers. When covers are
removed from enclosed spaces, the
opening shall be promptly guarded by a
railing, temporary cover, or other barrier
designed to prevent an accidental fall
through the opening and to protect
employees working in the space from
objects entering the space.
(6) Hazardous atmosphere.
Employees may not enter any enclosed
space while it contains a hazardous
atmosphere, unless the entry conforms
to the permit-required confined spaces
standard in § 1910.146.
(7) Attendants. While work is being
performed in the enclosed space, an
attendant with first-aid training shall be
immediately available outside the
enclosed space to provide assistance if
a hazard exists because of traffic
patterns in the area of the opening used
for entry. The attendant is not precluded
from performing other duties outside
the enclosed space if these duties do not
distract the attendant from: monitoring
employees within the space or ensuring
that it is safe for employees to enter and
exit the space.
Note to paragraph (e)(7): See paragraph (t)
of this section for additional requirements on
attendants for work in manholes and vaults.
(8) Calibration of test instruments.
Test instruments used to monitor
atmospheres in enclosed spaces shall be
kept in calibration and shall have a
minimum accuracy of ±10 percent.
(9) Testing for oxygen deficiency.
Before an employee enters an enclosed
space, the atmosphere in the enclosed
space shall be tested for oxygen
deficiency with a direct-reading meter
or similar instrument, capable of
collection and immediate analysis of
data samples without the need for offsite evaluation. If continuous forced-air
ventilation is provided, testing is not
required provided that the procedures
used ensure that employees are not
exposed to the hazards posed by oxygen
deficiency.
(10) Testing for flammable gases and
vapors. Before an employee enters an
enclosed space, the internal atmosphere
shall be tested for flammable gases and
vapors with a direct-reading meter or
similar instrument capable of collection
and immediate analysis of data samples
without the need for off-site evaluation.
This test shall be performed after the
oxygen testing and ventilation required
by paragraph (e)(9) of this section
demonstrate that there is sufficient
oxygen to ensure the accuracy of the test
for flammability.
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(11) Ventilation, and monitoring for
flammable gases or vapors. If flammable
gases or vapors are detected or if an
oxygen deficiency is found, forced-air
ventilation shall be used to maintain
oxygen at a safe level and to prevent a
hazardous concentration of flammable
gases and vapors from accumulating. A
continuous monitoring program to
ensure that no increase in flammable gas
or vapor concentration above safe levels
occurs may be followed in lieu of
ventilation if flammable gases or vapors
are initially detected at safe levels.
Note to paragraph (e)(11): See the
definition of ‘‘hazardous atmosphere’’ for
guidance in determining whether a specific
concentration of a substance is hazardous.
(12) Specific ventilation requirements.
If continuous forced-air ventilation is
used, it shall begin before entry is made
and shall be maintained long enough for
the employer to be able to demonstrate
that a safe atmosphere exists before
employees are allowed to enter the work
area. The forced-air ventilation shall be
so directed as to ventilate the immediate
area where employees are present
within the enclosed space and shall
continue until all employees leave the
enclosed space.
(13) Air supply. The air supply for the
continuous forced-air ventilation shall
be from a clean source and may not
increase the hazards in the enclosed
space.
(14) Open flames. If open flames are
used in enclosed spaces, a test for
flammable gases and vapors shall be
made immediately before the open
flame device is used and at least once
per hour while the device is used in the
space. Testing shall be conducted more
frequently if conditions present in the
enclosed space indicate that once per
hour is insufficient to detect hazardous
accumulations of flammable gases or
vapors.
Note to paragraph (e)(14): See the
definition of ‘‘hazardous atmosphere’’ for
guidance in determining whether a specific
concentration of a substance is hazardous.
Note to paragraph (e): Entries into
enclosed spaces conducted in accordance
with the permit-space entry requirements of
paragraphs (d) through (k) of § 1910.146 are
considered as complying with paragraph (e)
of this section.
(f) Excavations. Excavation operations
shall comply with Subpart P of Part
1926 of this chapter.
(g) Personal protective equipment. (1)
General. Personal protective equipment
shall meet the requirements of Subpart
I of this part.
Note to paragraph (g)(1) of this section:
Paragraph (h) of § 1910.132 sets employer
payment obligations for the personal
protective equipment required by this
section, including, but not limited to, the fall
protection equipment required by paragraph
(g)(2) of this section, the electrical protective
equipment required by paragraph (l)(3) of
this section, and the flame-resistant and arcrated clothing and other protective
equipment required by paragraph (l)(8) of
this section.
(2) Fall protection. (i) Personal fall
arrest systems shall meet the
requirements of Subpart M of Part 1926
of this chapter.
(ii) Personal fall arrest equipment
used by employees who are exposed to
hazards from flames or electric arcs, as
determined by the employer under
paragraph (l)(8)(i) of this section, shall
be capable of passing a drop test
equivalent to that required by paragraph
(g)(2)(iii)(L) of this section after
exposure to an electric arc with a heat
energy of 40±5 cal/cm2.
(iii) Body belts and positioning straps
for work-positioning equipment shall
meet the following requirements:
(A) Hardware for body belts and
positioning straps shall meet the
following requirements:
(1) Hardware shall be made of dropforged steel, pressed steel, formed steel,
or equivalent material.
(2) Hardware shall have a corrosionresistant finish.
(3) Hardware surfaces shall be smooth
and free of sharp edges.
(B) Buckles shall be capable of
withstanding an 8.9-kilonewton (2,000-
20639
pound-force) tension test with a
maximum permanent deformation no
greater than 0.4 millimeters (0.0156
inches).
(C) D rings shall be capable of
withstanding a 22-kilonewton (5,000pound-force) tensile test without
cracking or breaking.
(D) Snaphooks shall be capable of
withstanding a 22-kilonewton (5,000pound-force) tension test without
failure.
Note to paragraph (g)(2)(iii)(D): Distortion
of the snaphook sufficient to release the
keeper is considered to be tensile failure of
a snaphook.
(E) Top grain leather or leather
substitute may be used in the
manufacture of body belts and
positioning straps; however, leather and
leather substitutes may not be used
alone as a load-bearing component of
the assembly.
(F) Plied fabric used in positioning
straps and in load-bearing parts of body
belts shall be constructed in such a way
that no raw edges are exposed and the
plies do not separate.
(G) Positioning straps shall be capable
of withstanding the following tests:
(1) A dielectric test of 819.7 volts, AC,
per centimeter (25,000 volts per foot) for
3 minutes without visible deterioration;
(2) A leakage test of 98.4 volts, AC,
per centimeter (3,000 volts per foot)
with a leakage current of no more than
1 mA;
Note to paragraphs (g)(2)(iii)(G)(1) and
(g)(2)(iii)(G)(2): Positioning straps that pass
direct-current tests at equivalent voltages are
considered as meeting this requirement.
(3) Tension tests of 20 kilonewtons
(4,500 pounds-force) for sections free of
buckle holes and of 15 kilonewtons
(3,500 pounds-force) for sections with
buckle holes;
(4) A buckle-tear test with a load of
4.4 kilonewtons (1,000 pounds-force);
and
(5) A flammability test in accordance
with Table R–2.
TABLE R–2—FLAMMABILITY TEST
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Test method
Criteria for passing the test
Vertically suspend a 500-mm (19.7-inch) length of strapping supporting
a 100-kg (220.5-lb) weight.
Use a butane or propane burner with a 76-mm (3-inch) flame.
Direct the flame to an edge of the strapping at a distance of 25 mm (1
inch).
Remove the flame after 5 seconds.
Wait for any flames on the positioning strap to stop burning.
Any flames on the positioning strap shall self extinguish.
The positioning strap shall continue to support the 100-kg (220.5-lb)
mass.
(H) The cushion part of the body belt
shall contain no exposed rivets on the
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inside and shall be at least 76
millimeters (3 inches) in width.
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(I) Tool loops shall be situated on the
body of a body belt so that the 100
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millimeters (4 inches) of the body belt
that is in the center of the back,
measuring from D ring to D ring, is free
of tool loops and any other attachments.
(J) Copper, steel, or equivalent liners
shall be used around the bars of D rings
to prevent wear between these members
and the leather or fabric enclosing them.
(K) Snaphooks shall be of the locking
type meeting the following
requirements:
(1) The locking mechanism shall first
be released, or a destructive force shall
be placed on the keeper, before the
keeper will open.
(2) A force in the range of 6.7 N (1.5
lbf) to 17.8 N (4 lbf) shall be required
to release the locking mechanism.
(3) With the locking mechanism
released and with a force applied on the
keeper against the face of the nose, the
keeper may not begin to open with a
force of 11.2 N (2.5 lbf) or less and shall
begin to open with a maximum force of
17.8 N (4 lbf).
(L) Body belts and positioning straps
shall be capable of withstanding a drop
test as follows:
(1) The test mass shall be rigidly
constructed of steel or equivalent
material with a mass of 100 kg (220.5
lbm). For work-positioning equipment
used by employees weighing more than
140 kg (310 lbm) fully equipped, the test
mass shall be increased proportionately
(that is, the test mass must equal the
mass of the equipped worker divided by
1.4).
(2) For body belts, the body belt shall
be fitted snugly around the test mass
and shall be attached to the teststructure anchorage point by means of a
wire rope.
(3) For positioning straps, the strap
shall be adjusted to its shortest length
possible to accommodate the test and
connected to the test-structure
anchorage point at one end and to the
test mass on the other end.
(4) The test mass shall be dropped an
unobstructed distance of 1 meter (39.4
inches) from a supporting structure that
will sustain minimal deflection during
the test.
(5) Body belts shall successfully arrest
the fall of the test mass and shall be
capable of supporting the mass after the
test.
(6) Positioning straps shall
successfully arrest the fall of the test
mass without breaking, and the arrest
force may not exceed 17.8 kilonewtons
(4,000 pounds-force). Additionally,
snaphooks on positioning straps may
not distort to such an extent that the
keeper would release.
Note to paragraph (g)(2)(iii) of this section:
When used by employees weighing no more
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than 140 kg (310 lbm) fully equipped, body
belts and positioning straps that conform to
American Society of Testing and Materials
Standard Specifications for Personal
Climbing Equipment, ASTM F887–12e1, are
deemed to be in compliance with paragraph
(g)(2)(iii) of this section.
(iv) The following requirements apply
to the care and use of personal fall
protection equipment.
(A) Work-positioning equipment shall
be inspected before use each day to
determine that the equipment is in safe
working condition. Work-positioning
equipment that is not in safe working
condition may not be used.
Note to paragraph (g)(2)(iv)(A): Appendix
F to this section contains guidelines for
inspecting work-positioning equipment.
(B) Personal fall arrest systems shall
be used in accordance with
§ 1926.502(d).
Note to paragraph (g)(2)(iv)(B): Fall
protection equipment rigged to arrest falls is
considered a fall arrest system and must meet
the applicable requirements for the design
and use of those systems. Fall protection
equipment rigged for work positioning is
considered work-positioning equipment and
must meet the applicable requirements for
the design and use of that equipment.
(C) The employer shall ensure that
employees use fall protection systems as
follows:
(1) Each employee working from an
aerial lift shall use a fall restraint system
or a personal fall arrest system.
Paragraph (c)(2)(v) of § 1910.67 does not
apply.
(2) Except as provided in paragraph
(g)(2)(iv)(C)(3) of this section, each
employee in elevated locations more
than 1.2 meters (4 feet) above the
ground on poles, towers, or similar
structures shall use a personal fall arrest
system, work-positioning equipment, or
fall restraint system, as appropriate, if
the employer has not provided other fall
protection meeting Subpart D of this
part.
(3) Until March 31, 2015, a qualified
employee climbing or changing location
on poles, towers, or similar structures
need not use fall protection equipment,
unless conditions, such as, but not
limited to, ice, high winds, the design
of the structure (for example, no
provision for holding on with hands), or
the presence of contaminants on the
structure, could cause the employee to
lose his or her grip or footing. On and
after April 1, 2015, each qualified
employee climbing or changing location
on poles, towers, or similar structures
must use fall protection equipment
unless the employer can demonstrate
that climbing or changing location with
fall protection is infeasible or creates a
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greater hazard than climbing or
changing location without it.
Note 1 to paragraphs (g)(2)(iv)(C)(2) and
(g)(2)(iv)(C)(3): These paragraphs apply to
structures that support overhead electric
power transmission and distribution lines
and equipment. They do not apply to
portions of buildings, such as loading docks,
or to electric equipment, such as transformers
and capacitors. Subpart D of this part
contains the duty to provide fall protection
associated with walking and working
surfaces.
Note 2 to paragraphs (g)(2)(iv)(C)(2) and
(g)(2)(iv)(C)(3): Until the employer ensures
that employees are proficient in climbing and
the use of fall protection under paragraph
(a)(2)(viii) of this section, the employees are
not considered ‘‘qualified employees’’ for the
purposes of paragraphs (g)(2)(iv)(C)(2) and
(g)(2)(iv)(C)(3) of this section. These
paragraphs require unqualified employees
(including trainees) to use fall protection any
time they are more than 1.2 meters (4 feet)
above the ground.
(D) On and after April 1, 2015, workpositioning systems shall be rigged so
that an employee can free fall no more
than 0.6 meters (2 feet).
(E) Anchorages for work-positioning
equipment shall be capable of
supporting at least twice the potential
impact load of an employee’s fall, or
13.3 kilonewtons (3,000 pounds-force),
whichever is greater.
Note to paragraph (g)(2)(iv)(E): Wood-pole
fall-restriction devices meeting American
Society of Testing and Materials Standard
Specifications for Personal Climbing
Equipment, ASTM F887–12e1, are deemed to
meet the anchorage-strength requirement
when they are used in accordance with
manufacturers’ instructions.
(F) Unless the snaphook is a locking
type and designed specifically for the
following connections, snaphooks on
work-positioning equipment may not be
engaged:
(1) Directly to webbing, rope, or wire
rope;
(2) To each other;
(3) To a D ring to which another
snaphook or other connector is attached;
(4) To a horizontal lifeline; or
(5) To any object that is incompatibly
shaped or dimensioned in relation to
the snaphook such that accidental
disengagement could occur should the
connected object sufficiently depress
the snaphook keeper to allow release of
the object.
(h) Portable ladders and platforms. (1)
General. Requirements for portable
ladders contained in Subpart D of this
part apply in addition to the
requirements of paragraph (h) of this
section, except as specifically noted in
paragraph (h)(2) of this section.
(2) Special ladders and platforms.
Portable ladders used on structures or
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conductors in conjunction with
overhead line work need not meet
§ 1910.25(d)(2)(i) and (d)(2)(iii) or
§ 1910.26(c)(3)(iii). Portable ladders and
platforms used on structures or
conductors in conjunction with
overhead line work shall meet the
following requirements:
(i) In the configurations in which they
are used, portable platforms shall be
capable of supporting without failure at
least 2.5 times the maximum intended
load.
(ii) Portable ladders and platforms
may not be loaded in excess of the
working loads for which they are
designed.
(iii) Portable ladders and platforms
shall be secured to prevent them from
becoming dislodged.
(iv) Portable ladders and platforms
may be used only in applications for
which they are designed.
(3) Conductive ladders. Portable metal
ladders and other portable conductive
ladders may not be used near exposed
energized lines or equipment. However,
in specialized high-voltage work,
conductive ladders shall be used when
the employer demonstrates that
nonconductive ladders would present a
greater hazard to employees than
conductive ladders.
(i) Hand and portable power
equipment. (1) General. Paragraph (i)(2)
of this section applies to electric
equipment connected by cord and plug.
Paragraph (i)(3) of this section applies to
portable and vehicle-mounted
generators used to supply cord- and
plug-connected equipment. Paragraph
(i)(4) of this section applies to hydraulic
and pneumatic tools.
(2) Cord- and plug-connected
equipment. Cord- and plug-connected
equipment not covered by Subpart S of
this part shall comply with one of the
following instead of § 1910.243(a)(5):
(i) The equipment shall be equipped
with a cord containing an equipment
grounding conductor connected to the
equipment frame and to a means for
grounding the other end of the
conductor (however, this option may
not be used where the introduction of
the ground into the work environment
increases the hazard to an employee); or
(ii) The equipment shall be of the
double-insulated type conforming to
Subpart S of this part; or
(iii) The equipment shall be
connected to the power supply through
an isolating transformer with an
ungrounded secondary of not more than
50 volts.
(3) Portable and vehicle-mounted
generators. Portable and vehiclemounted generators used to supply
cord- and plug-connected equipment
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covered by paragraph (i)(2) of this
section shall meet the following
requirements:
(i) The generator may only supply
equipment located on the generator or
the vehicle and cord- and plugconnected equipment through
receptacles mounted on the generator or
the vehicle.
(ii) The non-current-carrying metal
parts of equipment and the equipment
grounding conductor terminals of the
receptacles shall be bonded to the
generator frame.
(iii) For vehicle-mounted generators,
the frame of the generator shall be
bonded to the vehicle frame.
(iv) Any neutral conductor shall be
bonded to the generator frame.
(4) Hydraulic and pneumatic tools. (i)
Safe operating pressures for hydraulic
and pneumatic tools, hoses, valves,
pipes, filters, and fittings may not be
exceeded.
Note to paragraph (i)(4)(i): If any
hazardous defects are present, no operating
pressure is safe, and the hydraulic or
pneumatic equipment involved may not be
used. In the absence of defects, the maximum
rated operating pressure is the maximum safe
pressure.
(ii) A hydraulic or pneumatic tool
used where it may contact exposed
energized parts shall be designed and
maintained for such use.
(iii) The hydraulic system supplying a
hydraulic tool used where it may
contact exposed live parts shall provide
protection against loss of insulating
value, for the voltage involved, due to
the formation of a partial vacuum in the
hydraulic line.
Note to paragraph (i)(4)(iii): Use of
hydraulic lines that do not have check valves
and that have a separation of more than 10.7
meters (35 feet) between the oil reservoir and
the upper end of the hydraulic system
promotes the formation of a partial vacuum.
(iv) A pneumatic tool used on
energized electric lines or equipment, or
used where it may contact exposed live
parts, shall provide protection against
the accumulation of moisture in the air
supply.
(v) Pressure shall be released before
connections are broken, unless quickacting, self-closing connectors are used.
(vi) Employers must ensure that
employees do not use any part of their
bodies to locate, or attempt to stop, a
hydraulic leak.
(vii) Hoses may not be kinked.
(j) Live-line tools. (1) Design of tools.
Live-line tool rods, tubes, and poles
shall be designed and constructed to
withstand the following minimum tests:
(i) If the tool is made of fiberglassreinforced plastic (FRP), it shall
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withstand 328,100 volts per meter
(100,000 volts per foot) of length for 5
minutes, or
Note to paragraph (j)(1)(i): Live-line tools
using rod and tube that meet ASTM F711–
02 (2007), Standard Specification for
Fiberglass-Reinforced Plastic (FRP) Rod and
Tube Used in Live Line Tools, are deemed to
comply with paragraph (j)(1) of this section.
(ii) If the tool is made of wood, it shall
withstand 246,100 volts per meter
(75,000 volts per foot) of length for 3
minutes, or
(iii) The tool shall withstand other
tests that the employer can demonstrate
are equivalent.
(2) Condition of tools. (i) Each liveline tool shall be wiped clean and
visually inspected for defects before use
each day.
(ii) If any defect or contamination that
could adversely affect the insulating
qualities or mechanical integrity of the
live-line tool is present after wiping, the
tool shall be removed from service and
examined and tested according to
paragraph (j)(2)(iii) of this section before
being returned to service.
(iii) Live-line tools used for primary
employee protection shall be removed
from service every 2 years, and
whenever required under paragraph
(j)(2)(ii) of this section, for examination,
cleaning, repair, and testing as follows:
(A) Each tool shall be thoroughly
examined for defects.
(B) If a defect or contamination that
could adversely affect the insulating
qualities or mechanical integrity of the
live-line tool is found, the tool shall be
repaired and refinished or shall be
permanently removed from service. If
no such defect or contamination is
found, the tool shall be cleaned and
waxed.
(C) The tool shall be tested in
accordance with paragraphs (j)(2)(iii)(D)
and (j)(2)(iii)(E) of this section under the
following conditions:
(1) After the tool has been repaired or
refinished; and
(2) After the examination if repair or
refinishing is not performed, unless the
tool is made of FRP rod or foam-filled
FRP tube and the employer can
demonstrate that the tool has no defects
that could cause it to fail during use.
(D) The test method used shall be
designed to verify the tool’s integrity
along its entire working length and, if
the tool is made of fiberglass-reinforced
plastic, its integrity under wet
conditions.
(E) The voltage applied during the
tests shall be as follows:
(1) 246,100 volts per meter (75,000
volts per foot) of length for 1 minute if
the tool is made of fiberglass, or
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(2) 164,000 volts per meter (50,000
volts per foot) of length for 1 minute if
the tool is made of wood, or
(3) Other tests that the employer can
demonstrate are equivalent.
Note to paragraph (j)(2): Guidelines for the
examination, cleaning, repairing, and inservice testing of live-line tools are specified
in the Institute of Electrical and Electronics
Engineers’ IEEE Guide for Maintenance
Methods on Energized Power Lines, IEEE Std
516–2009.
(k) Materials handling and storage. (1)
General. Materials handling and storage
shall comply with applicable materialhandling and material-storage
requirements in this part, including
those in Subpart N of this part.
(2) Materials storage near energized
lines or equipment. (i) In areas to which
access is not restricted to qualified
persons only, materials or equipment
may not be stored closer to energized
lines or exposed energized parts of
equipment than the following distances,
plus a distance that provides for the
maximum sag and side swing of all
conductors and for the height and
movement of material-handling
equipment:
(A) For lines and equipment
energized at 50 kilovolts or less, the
distance is 3.05 meters (10 feet).
(B) For lines and equipment energized
at more than 50 kilovolts, the distance
is 3.05 meters (10 feet) plus 0.10 meter
(4 inches) for every 10 kilovolts over 50
kilovolts.
(ii) In areas restricted to qualified
employees, materials may not be stored
within the working space about
energized lines or equipment.
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Note to paragraph (k)(2)(ii): Paragraphs
(u)(1) and (v)(3) of this section specify the
size of the working space.
(l) Working on or near exposed
energized parts. This paragraph applies
to work on exposed live parts, or near
enough to them to expose the employee
to any hazard they present.
(1) General. (i) Only qualified
employees may work on or with
exposed energized lines or parts of
equipment.
(ii) Only qualified employees may
work in areas containing unguarded,
uninsulated energized lines or parts of
equipment operating at 50 volts or more.
(iii) Electric lines and equipment shall
be considered and treated as energized
unless they have been deenergized in
accordance with paragraph (d) or (m) of
this section.
(2) At least two employees. (i) Except
as provided in paragraph (l)(2)(ii) of this
section, at least two employees shall be
present while any employees perform
the following types of work:
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(A) Installation, removal, or repair of
lines energized at more than 600 volts,
(B) Installation, removal, or repair of
deenergized lines if an employee is
exposed to contact with other parts
energized at more than 600 volts,
(C) Installation, removal, or repair of
equipment, such as transformers,
capacitors, and regulators, if an
employee is exposed to contact with
parts energized at more than 600 volts,
(D) Work involving the use of
mechanical equipment, other than
insulated aerial lifts, near parts
energized at more than 600 volts, and
(E) Other work that exposes an
employee to electrical hazards greater
than, or equal to, the electrical hazards
posed by operations listed specifically
in paragraphs (l)(2)(i)(A) through
(l)(2)(i)(D) of this section.
(ii) Paragraph (l)(2)(i) of this section
does not apply to the following
operations:
(A) Routine circuit switching, when
the employer can demonstrate that
conditions at the site allow safe
performance of this work,
(B) Work performed with live-line
tools when the position of the employee
is such that he or she is neither within
reach of, nor otherwise exposed to
contact with, energized parts, and
(C) Emergency repairs to the extent
necessary to safeguard the general
public.
(3) Minimum approach distances. (i)
The employer shall establish minimum
approach distances no less than the
distances computed by Table R–3 for ac
systems or Table R–8 for dc systems.
(ii) No later than April 1, 2015, for
voltages over 72.5 kilovolts, the
employer shall determine the maximum
anticipated per-unit transient
overvoltage, phase-to-ground, through
an engineering analysis or assume a
maximum anticipated per-unit transient
overvoltage, phase-to-ground, in
accordance with Table R–9. When the
employer uses portable protective gaps
to control the maximum transient
overvoltage, the value of the maximum
anticipated per-unit transient
overvoltage, phase-to-ground, must
provide for five standard deviations
between the statistical sparkover voltage
of the gap and the statistical withstand
voltage corresponding to the electrical
component of the minimum approach
distance. The employer shall make any
engineering analysis conducted to
determine maximum anticipated perunit transient overvoltage available
upon request to employees and to the
Assistant Secretary or designee for
examination and copying.
Note to paragraph (l)(3)(ii): See Appendix
B to this section for information on how to
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calculate the maximum anticipated per-unit
transient overvoltage, phase-to-ground, when
the employer uses portable protective gaps to
reduce maximum transient overvoltages.
(iii) The employer shall ensure that no
employee approaches or takes any
conductive object closer to exposed
energized parts than the employer’s
established minimum approach
distance, unless:
(A) The employee is insulated from
the energized part (rubber insulating
gloves or rubber insulating gloves and
sleeves worn in accordance with
paragraph (l)(4) of this section
constitutes insulation of the employee
from the energized part upon which the
employee is working provided that the
employee has control of the part in a
manner sufficient to prevent exposure to
uninsulated portions of the employee’s
body), or
(B) The energized part is insulated
from the employee and from any other
conductive object at a different
potential, or
(C) The employee is insulated from
any other exposed conductive object in
accordance with the requirements for
live-line barehand work in paragraph
(q)(3) of this section.
(4) Type of insulation. (i) When an
employee uses rubber insulating gloves
as insulation from energized parts
(under paragraph (l)(3)(iii)(A) of this
section), the employer shall ensure that
the employee also uses rubber
insulating sleeves. However, an
employee need not use rubber
insulating sleeves if:
(A) Exposed energized parts on which
the employee is not working are
insulated from the employee; and
(B) When installing insulation for
purposes of paragraph (l)(4)(i)(A) of this
section, the employee installs the
insulation from a position that does not
expose his or her upper arm to contact
with other energized parts.
(ii) When an employee uses rubber
insulating gloves or rubber insulating
gloves and sleeves as insulation from
energized parts (under paragraph
(l)(3)(iii)(A) of this section), the
employer shall ensure that the
employee:
(A) Puts on the rubber insulating
gloves and sleeves in a position where
he or she cannot reach into the
minimum approach distance,
established by the employer under
paragraph (l)(3)(i) of this section; and
(B) Does not remove the rubber
insulating gloves and sleeves until he or
she is in a position where he or she
cannot reach into the minimum
approach distance, established by the
employer under paragraph (l)(3)(i) of
this section.
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(5) Working position. (i) The employer
shall ensure that each employee, to the
extent that other safety-related
conditions at the worksite permit, works
in a position from which a slip or shock
will not bring the employee’s body into
contact with exposed, uninsulated parts
energized at a potential different from
the employee’s.
(ii) When an employee performs work
near exposed parts energized at more
than 600 volts, but not more than 72.5
kilovolts, and is not wearing rubber
insulating gloves, being protected by
insulating equipment covering the
energized parts, performing work using
live-line tools, or performing live-line
barehand work under paragraph (q)(3) of
this section, the employee shall work
from a position where he or she cannot
reach into the minimum approach
distance, established by the employer
under paragraph (l)(3)(i) of this section.
(6) Making connections. The employer
shall ensure that employees make
connections as follows:
(i) In connecting deenergized
equipment or lines to an energized
circuit by means of a conducting wire or
device, an employee shall first attach
the wire to the deenergized part;
(ii) When disconnecting equipment or
lines from an energized circuit by means
of a conducting wire or device, an
employee shall remove the source end
first; and
(iii) When lines or equipment are
connected to or disconnected from
energized circuits, an employee shall
keep loose conductors away from
exposed energized parts.
(7) Conductive articles. When an
employee performs work within
reaching distance of exposed energized
parts of equipment, the employer shall
ensure that the employee removes or
renders nonconductive all exposed
conductive articles, such as keychains
or watch chains, rings, or wrist watches
or bands, unless such articles do not
increase the hazards associated with
contact with the energized parts.
(8) Protection from flames and electric
arcs. (i) The employer shall assess the
workplace to identify employees
exposed to hazards from flames or from
electric arcs.
(ii) For each employee exposed to
hazards from electric arcs, the employer
shall make a reasonable estimate of the
incident heat energy to which the
employee would be exposed.
(l)(8)(ii) of this section. An employer may
choose a method of calculating incident heat
energy not included in Appendix E to this
section if the chosen method reasonably
predicts the incident energy to which the
employee would be exposed.
Note 1 to paragraph (l)(8)(ii): Appendix E
to this section provides guidance on
estimating available heat energy. The
Occupational Safety and Health
Administration will deem employers
following the guidance in Appendix E to this
section to be in compliance with paragraph
(D) The incident heat energy
estimated under paragraph (l)(8)(ii) of
this section exceeds 2.0 cal/cm2.
(v) The employer shall ensure that
each employee exposed to hazards from
electric arcs wears protective clothing
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Note 2 to paragraph (l)(8)(ii): This
paragraph does not require the employer to
estimate the incident heat energy exposure
for every job task performed by each
employee. The employer may make broad
estimates that cover multiple system areas
provided the employer uses reasonable
assumptions about the energy-exposure
distribution throughout the system and
provided the estimates represent the
maximum employee exposure for those areas.
For example, the employer could estimate
the heat energy just outside a substation
feeding a radial distribution system and use
that estimate for all jobs performed on that
radial system.
(iii) The employer shall ensure that
each employee who is exposed to
hazards from flames or electric arcs does
not wear clothing that could melt onto
his or her skin or that could ignite and
continue to burn when exposed to
flames or the heat energy estimated
under paragraph (l)(8)(ii) of this section.
Note to paragraph (l)(8)(iii) of this section:
This paragraph prohibits clothing made from
acetate, nylon, polyester, rayon and
polypropylene, either alone or in blends,
unless the employer demonstrates that the
fabric has been treated to withstand the
conditions that may be encountered by the
employee or that the employee wears the
clothing in such a manner as to eliminate the
hazard involved.
(iv) The employer shall ensure that
the outer layer of clothing worn by an
employee, except for clothing not
required to be arc rated under
paragraphs (l)(8)(v)(A) through
(l)(8)(v)(E) of this section, is flame
resistant under any of the following
conditions:
(A) The employee is exposed to
contact with energized circuit parts
operating at more than 600 volts,
(B) An electric arc could ignite
flammable material in the work area
that, in turn, could ignite the
employee’s clothing,
(C) Molten metal or electric arcs from
faulted conductors in the work area
could ignite the employee’s clothing, or
Note to paragraph (l)(8)(iv)(C): This
paragraph does not apply to conductors that
are capable of carrying, without failure, the
maximum available fault current for the time
the circuit protective devices take to
interrupt the fault.
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and other protective equipment with an
arc rating greater than or equal to the
heat energy estimated under paragraph
(l)(8)(ii) of this section whenever that
estimate exceeds 2.0 cal/cm2. This
protective equipment shall cover the
employee’s entire body, except as
follows:
(A) Arc-rated protection is not
necessary for the employee’s hands
when the employee is wearing rubber
insulating gloves with protectors or, if
the estimated incident energy is no
more than 14 cal/cm2, heavy-duty
leather work gloves with a weight of at
least 407 gm/m2 (12 oz/yd2),
(B) Arc-rated protection is not
necessary for the employee’s feet when
the employee is wearing heavy-duty
work shoes or boots,
(C) Arc-rated protection is not
necessary for the employee’s head when
the employee is wearing head protection
meeting § 1910.135 if the estimated
incident energy is less than 9 cal/cm2
for exposures involving single-phase
arcs in open air or 5 cal/cm2 for other
exposures,
(D) The protection for the employee’s
head may consist of head protection
meeting § 1910.135 and a faceshield
with a minimum arc rating of 8 cal/cm2
if the estimated incident-energy
exposure is less than 13 cal/cm2 for
exposures involving single-phase arcs in
open air or 9 cal/cm2 for other
exposures, and
(E) For exposures involving singlephase arcs in open air, the arc rating for
the employee’s head and face protection
may be 4 cal/cm2 less than the
estimated incident energy.
Note to paragraph (l)(8): See Appendix E
to this section for further information on the
selection of appropriate protection.
(vi) Dates. (A) The obligation in
paragraph (l)(8)(ii) of this section for the
employer to make reasonable estimates
of incident energy commences January
1, 2015.
(B) The obligation in paragraph
(l)(8)(iv)(D) of this section for the
employer to ensure that the outer layer
of clothing worn by an employee is
flame-resistant when the estimated
incident heat energy exceeds 2.0 cal/
cm2 commences April 1, 2015.
(C) The obligation in paragraph
(l)(8)(v) of this section for the employer
to ensure that each employee exposed to
hazards from electric arcs wears the
required arc-rated protective equipment
commences April 1, 2015.
(9) Fuse handling. When an employee
must install or remove fuses with one or
both terminals energized at more than
300 volts, or with exposed parts
energized at more than 50 volts, the
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employer shall ensure that the employee
uses tools or gloves rated for the voltage.
When an employee installs or removes
expulsion-type fuses with one or both
terminals energized at more than 300
volts, the employer shall ensure that the
employee wears eye protection meeting
the requirements of Subpart I of this
part, uses a tool rated for the voltage,
and is clear of the exhaust path of the
fuse barrel.
(10) Covered (noninsulated)
conductors. The requirements of this
section that pertain to the hazards of
exposed live parts also apply when an
employee performs work in proximity to
covered (noninsulated) wires.
(11) Non-current-carrying metal parts.
Non-current-carrying metal parts of
equipment or devices, such as
transformer cases and circuit-breaker
housings, shall be treated as energized
at the highest voltage to which these
parts are exposed, unless the employer
inspects the installation and determines
that these parts are grounded before
employees begin performing the work.
(12) Opening and closing circuits
under load. (i) The employer shall
ensure that devices used by employees
to open circuits under load conditions
are designed to interrupt the current
involved.
(ii) The employer shall ensure that
devices used by employees to close
circuits under load conditions are
designed to safely carry the current
involved.
TABLE R–3—AC LIVE-LINE WORK MINIMUM APPROACH DISTANCE
[The minimum approach distance (MAD; in meters) shall conform to the following equations.]
For phase-to-phase system voltages of 50 V to 300 V: 1
MAD = avoid contact
For phase-to-phase system voltages of 301 V to 5 kV: 1
MAD = M + D, where
D = 0.02 m ......................................................................................................
M = 0.31 m for voltages up to 750 V and 0.61 m otherwise ..........................
For phase-to-phase system voltages of 5.1 kV to 72.5 kV: 1 4
MAD = M + AD, where
M = 0.61 m ......................................................................................................
A = the applicable value from Table R–5 .......................................................
D = the value from Table R–4 corresponding to the voltage and exposure
or the value of the electrical component of the minimum approach distance calculated using the method provided in Appendix B to this section.
the electrical component of the minimum approach distance.
the inadvertent movement factor.
the inadvertent movement factor.
the altitude correction factor.
the electrical component of the minimum approach distance.
For phase-to-phase system voltages of more than 72.5 kV, nominal: 2 4
MAD = 0.3048(C + )VL-GTA + M, where
C = 0.01 for phase-to-ground exposures that the employer can demonstrate consist only of air across the approach distance (gap),
0.01 for phase-to-phase exposures if the employer can demonstrate that no insulated tool spans the gap and that no large conductive
object is in the gap, or
0.011 otherwise
VL-G = phase-to-ground rms voltage, in kV
T = maximum anticipated per-unit transient overvoltage; for phase-to-ground exposures, T equals TL-G, the maximum per-unit transient
overvoltage, phase-to-ground, determined by the employer under paragraph (l)(3)(ii) of this section; for phase-to-phase exposures, T
equals 1.35TL-G + 0.45
A = altitude correction factor from Table R–5
M = 0.31 m, the inadvertent movement factor
a = saturation factor, as follows:
Phase-to-Ground Exposures
VPeak = TL-GVL-G√2 .........
a .....................................
635 kV or less
0
635.1 to 915 kV
(VPeak-635)/140,000
915.1 to 1,050 kV
(VPeak-645)/135,000
More than 1,050 kV
(VPeak-675)/125,000
Phase-to-Phase Exposures 3
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VPeak = (1.35TL-G +
0.45)VL-G√2 ................
a .....................................
630 kV or less
0
630.1 to 848 kV
(VPeak-630)/155,000
848.1 to 1,131 kV
(VPeak-633.6)/152,207
1,131.1 to 1,485 kV
(VPeak-628)/153,846
More than 1,485 kV
(VPeak-350.5)/203,666
1 Employers may use the minimum approach distances in Table R–6. If the worksite is at an elevation of more than 900 meters (3,000 feet),
see footnote 1 to Table R–6.
2 Employers may use the minimum approach distances in Table R–7, except that the employer may not use the minimum approach distances
in Table R–7 for phase-to-phase exposures if an insulated tool spans the gap or if any large conductive object is in the gap. If the worksite is at
an elevation of more than 900 meters (3,000 feet), see footnote 1 to Table R–7. Employers may use the minimum approach distances in Table 6
through Table 13 in Appendix B to this section, which calculated MAD for various values of T, provided the employer follows the notes to those
tables.
3 Use the equations for phase-to-ground exposures (with V
Peak for phase-to-phase exposures) unless the employer can demonstrate that no insulated tool spans the gap and that no large conductive object is in the gap.
4 Until March 31, 2015, employers may use the minimum approach distances in Table 6 through Table 13 in Appendix B to this section.
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TABLE R–4—ELECTRICAL COMPONENT OF THE MINIMUM APPROACH DISTANCE AT 5.1 TO 72.5 KV
[D; In meters]
Phase-to-ground exposure
Phase-to-phase exposure
D (m)
Nominal voltage (kV)
phase-to-phase
D (m)
5.1 to 15.0 ...............................................................................................................
15.1 to 36.0 .............................................................................................................
36.1 to 46.0 .............................................................................................................
46.1 to 72.5 .............................................................................................................
0.04
0.16
0.23
0.39
0.07
0.28
0.37
0.59
TABLE R–5—ALTITUDE CORRECTION FACTOR
Altitude above sea level
(m)
A
0 to 900 ........................................................................................................................................................................
901 to 1,200 .................................................................................................................................................................
1,201 to 1,500 ..............................................................................................................................................................
1,501 to 1,800 ..............................................................................................................................................................
1,801 to 2,100 ..............................................................................................................................................................
2,101 to 2,400 ..............................................................................................................................................................
2,401 to 2,700 ..............................................................................................................................................................
2,701 to 3,000 ..............................................................................................................................................................
3,001 to 3,600 ..............................................................................................................................................................
3,601 to 4,200 ..............................................................................................................................................................
4,201 to 4,800 ..............................................................................................................................................................
4,801 to 5,400 ..............................................................................................................................................................
5,401 to 6,000 ..............................................................................................................................................................
1.00
1.02
1.05
1.08
1.11
1.14
1.17
1.20
1.25
1.30
1.35
1.39
1.44
TABLE R–6—ALTERNATIVE MINIMUM APPROACH DISTANCES FOR VOLTAGES OF 72.5 KV AND LESS 1
[In meters or feet and inches]
Distance
Nominal voltage (kV)
phase-to-phase
Phase-to-ground exposure
m
0.50 to 0.300 2 .................................................................................................
ft
Phase-to-phase exposure
m
Avoid Contact
0.301 to 0.750 2 ...............................................................................................
0.751 to 5.0 .....................................................................................................
5.1 to 15.0 .......................................................................................................
15.1 to 36.0 .....................................................................................................
36.1 to 46.0 .....................................................................................................
46.1 to 72.5 .....................................................................................................
ft
Avoid Contact
0.33
0.63
0.65
0.77
0.84
1.00
1.09
2.07
2.14
2.53
2.76
3.29
0.33
0.63
0.68
0.89
0.98
1.20
1.09
2.07
2.24
2.92
3.22
3.94
1 Employers may use the minimum approach distances in this table provided the worksite is at an elevation of 900 meters (3,000 feet) or less.
If employees will be working at elevations greater than 900 meters (3,000 feet) above mean sea level, the employer shall determine minimum
approach distances by multiplying the distances in this table by the correction factor in Table R–5 corresponding to the altitude of the work.
2 For single-phase systems, use voltage-to-ground.
TABLE R–7—ALTERNATIVE MINIMUM APPROACH DISTANCES FOR VOLTAGES OF MORE THAN 72.5 KV
123
[In meters or feet and inches]
Phase-to-ground exposure
Phase-to-phase exposure
Voltage range phase to phase (kV)
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m
72.6 to 121.0 ...................................................................................................
121.1 to 145.0 .................................................................................................
145.1 to 169.0 .................................................................................................
169.1 to 242.0 .................................................................................................
242.1 to 362.0 .................................................................................................
362.1 to 420.0 .................................................................................................
420.1 to 550.0 .................................................................................................
550.1 to 800.0 .................................................................................................
ft
1.13
1.30
1.46
2.01
3.41
4.25
5.07
6.88
m
3.71
4.27
4.79
6.59
11.19
13.94
16.63
22.57
ft
1.42
1.64
1.94
3.08
5.52
6.81
8.24
11.38
4.66
5.38
6.36
10.10
18.11
22.34
27.03
37.34
1 Employers may use the minimum approach distances in this table provided the worksite is at an elevation of 900 meters (3,000 feet) or less.
If employees will be working at elevations greater than 900 meters (3,000 feet) above mean sea level, the employer shall determine minimum
approach distances by multiplying the distances in this table by the correction factor in Table R–5 corresponding to the altitude of the work.
2 Employers may use the phase-to-phase minimum approach distances in this table provided that no insulated tool spans the gap and no large
conductive object is in the gap.
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clear live-line tool distance shall equal or exceed the values for the indicated voltage ranges.
TABLE R–8—DC LIVE-LINE MINIMUM APPROACH DISTANCE WITH OVERVOLTAGE FACTOR 1
[In meters]
Distance (m)
maximum line-to-ground voltage (kV)
Maximum anticipated per-unit
transient overvoltage
250
1.5
1.6
1.7
1.8
or less ............................................................................
........................................................................................
........................................................................................
........................................................................................
400
1.12
1.17
1.23
1.28
500
1.60
1.69
1.82
1.95
600
2.06
2.24
2.42
2.62
750
2.62
2.86
3.12
3.39
3.61
3.98
4.37
4.79
1 The distances specified in this table are for air, bare-hand, and live-line tool conditions. If employees will be working at elevations greater
than 900 meters (3,000 feet) above mean sea level, the employer shall determine minimum approach distances by multiplying the distances in
this table by the correction factor in Table R–5 corresponding to the altitude of the work.
TABLE R–9—ASSUMED MAXIMUM PER-UNIT TRANSIENT OVERVOLTAGE
Voltage range
(kV)
Type of current
(ac or dc)
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72.6 to 420.0 ................................................................................................................................................
420.1 to 550.0 ..............................................................................................................................................
550.1 to 800.0 ..............................................................................................................................................
250 to 750 ....................................................................................................................................................
(m) Deenergizing lines and equipment
for employee protection. (1)
Application. Paragraph (m) of this
section applies to the deenergizing of
transmission and distribution lines and
equipment for the purpose of protecting
employees. See paragraph (d) of this
section for requirements on the control
of hazardous energy sources used in the
generation of electric energy.
Conductors and parts of electric
equipment that have been deenergized
under procedures other than those
required by paragraph (d) or (m) of this
section, as applicable, shall be treated as
energized.
(2) General. (i) If a system operator is
in charge of the lines or equipment and
their means of disconnection, the
employer shall designate one employee
in the crew to be in charge of the
clearance and shall comply with all of
the requirements of paragraph (m)(3) of
this section in the order specified.
(ii) If no system operator is in charge
of the lines or equipment and their
means of disconnection, the employer
shall designate one employee in the
crew to be in charge of the clearance
and to perform the functions that the
system operator would otherwise
perform under paragraph (m) of this
section. All of the requirements of
paragraph (m)(3) of this section apply,
in the order specified, except as
provided in paragraph (m)(2)(iii) of this
section.
(iii) If only one crew will be working
on the lines or equipment and if the
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means of disconnection is accessible
and visible to, and under the sole
control of, the employee in charge of the
clearance, paragraphs (m)(3)(i),
(m)(3)(iii), and (m)(3)(v) of this section
do not apply. Additionally, the
employer does not need to use the tags
required by the remaining provisions of
paragraph (m)(3) of this section.
(iv) If two or more crews will be
working on the same lines or
equipment, then:
(A) The crews shall coordinate their
activities under paragraph (m) of this
section with a single employee in charge
of the clearance for all of the crews and
follow the requirements of paragraph
(m) of this section as if all of the
employees formed a single crew, or
(B) Each crew shall independently
comply with paragraph (m) of this
section and, if there is no system
operator in charge of the lines or
equipment, shall have separate tags and
coordinate deenergizing and
reenergizing the lines and equipment
with the other crews.
(v) The employer shall render any
disconnecting means that are accessible
to individuals outside the employer’s
control (for example, the general public)
inoperable while the disconnecting
means are open for the purpose of
protecting employees.
(3) Deenergizing lines and equipment.
(i) The employee that the employer
designates pursuant to paragraph (m)(2)
of this section as being in charge of the
clearance shall make a request of the
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ac
ac
ac
dc
Assumed
maximum per-unit
transient
overvoltage
3.5
3.0
2.5
1.8
system operator to deenergize the
particular section of line or equipment.
The designated employee becomes the
employee in charge (as this term is used
in paragraph (m)(3) of this section) and
is responsible for the clearance.
(ii) The employer shall ensure that all
switches, disconnectors, jumpers, taps,
and other means through which known
sources of electric energy may be
supplied to the particular lines and
equipment to be deenergized are open.
The employer shall render such means
inoperable, unless its design does not so
permit, and then ensure that such
means are tagged to indicate that
employees are at work.
(iii) The employer shall ensure that
automatically and remotely controlled
switches that could cause the opened
disconnecting means to close are also
tagged at the points of control. The
employer shall render the automatic or
remote control feature inoperable,
unless its design does not so permit.
(iv) The employer need not use the
tags mentioned in paragraphs (m)(3)(ii)
and (m)(3)(iii) of this section on a
network protector for work on the
primary feeder for the network
protector’s associated network
transformer when the employer can
demonstrate all of the following
conditions:
(A) Every network protector is
maintained so that it will immediately
trip open if closed when a primary
conductor is deenergized;
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(B) Employees cannot manually place
any network protector in a closed
position without the use of tools, and
any manual override position is
blocked, locked, or otherwise disabled;
and
(C) The employer has procedures for
manually overriding any network
protector that incorporate provisions for
determining, before anyone places a
network protector in a closed position,
that: The line connected to the network
protector is not deenergized for the
protection of any employee working on
the line; and (if the line connected to
the network protector is not deenergized
for the protection of any employee
working on the line) the primary
conductors for the network protector are
energized.
(v) Tags shall prohibit operation of the
disconnecting means and shall indicate
that employees are at work.
(vi) After the applicable requirements
in paragraphs (m)(3)(i) through (m)(3)(v)
of this section have been followed and
the system operator gives a clearance to
the employee in charge, the employer
shall ensure that the lines and
equipment are deenergized by testing
the lines and equipment to be worked
with a device designed to detect voltage.
(vii) The employer shall ensure the
installation of protective grounds as
required by paragraph (n) of this
section.
(viii) After the applicable
requirements of paragraphs (m)(3)(i)
through (m)(3)(vii) of this section have
been followed, the lines and equipment
involved may be considered
deenergized.
(ix) To transfer the clearance, the
employee in charge (or the employee’s
supervisor if the employee in charge
must leave the worksite due to illness or
other emergency) shall inform the
system operator and employees in the
crew; and the new employee in charge
shall be responsible for the clearance.
(x) To release a clearance, the
employee in charge shall:
(A) Notify each employee under that
clearance of the pending release of the
clearance;
(B) Ensure that all employees under
that clearance are clear of the lines and
equipment;
(C) Ensure that all protective grounds
protecting employees under that
clearance have been removed; and
(D) Report this information to the
system operator and then release the
clearance.
(xi) Only the employee in charge who
requested the clearance may release the
clearance, unless the employer transfers
responsibility under paragraph
(m)(3)(ix) of this section.
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(xii) No one may remove tags without
the release of the associated clearance as
specified under paragraphs (m)(3)(x)
and (m)(3)(xi) of this section.
(xiii) The employer shall ensure that
no one initiates action to reenergize the
lines or equipment at a point of
disconnection until all protective
grounds have been removed, all crews
working on the lines or equipment
release their clearances, all employees
are clear of the lines and equipment,
and all protective tags are removed from
that point of disconnection.
(n) Grounding for the protection of
employees. (1) Application. Paragraph
(n) of this section applies to grounding
of generation, transmission, and
distribution lines and equipment for the
purpose of protecting employees.
Paragraph (n)(4) of this section also
applies to protective grounding of other
equipment as required elsewhere in this
section.
Note to paragraph (n)(1): This paragraph
covers grounding of generation, transmission,
and distribution lines and equipment when
this section requires protective grounding
and whenever the employer chooses to
ground such lines and equipment for the
protection of employees.
(2) General. For any employee to work
transmission and distribution lines or
equipment as deenergized, the employer
shall ensure that the lines or equipment
are deenergized under the provisions of
paragraph (m) of this section and shall
ensure proper grounding of the lines or
equipment as specified in paragraphs
(n)(3) through (n)(8) of this section.
However, if the employer can
demonstrate that installation of a
ground is impracticable or that the
conditions resulting from the
installation of a ground would present
greater hazards to employees than
working without grounds, the lines and
equipment may be treated as
deenergized provided that the employer
establishes that all of the following
conditions apply:
(i) The employer ensures that the
lines and equipment are deenergized
under the provisions of paragraph (m) of
this section.
(ii) There is no possibility of contact
with another energized source.
(iii) The hazard of induced voltage is
not present.
(3) Equipotential zone. Temporary
protective grounds shall be placed at
such locations and arranged in such a
manner that the employer can
demonstrate will prevent each employee
from being exposed to hazardous
differences in electric potential.
Note to paragraph (n)(3): Appendix C to
this section contains guidelines for
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establishing the equipotential zone required
by this paragraph. The Occupational Safety
and Health Administration will deem
grounding practices meeting these guidelines
as complying with paragraph (n)(3) of this
section.
(4) Protective grounding equipment.
(i) Protective grounding equipment shall
be capable of conducting the maximum
fault current that could flow at the point
of grounding for the time necessary to
clear the fault.
(ii) Protective grounding equipment
shall have an ampacity greater than or
equal to that of No. 2 AWG copper.
(iii) Protective grounds shall have an
impedance low enough so that they do
not delay the operation of protective
devices in case of accidental energizing
of the lines or equipment.
Note to paragraph (n)(4): American Society
for Testing and Materials Standard
Specifications for Temporary Protective
Grounds to Be Used on De-Energized Electric
Power Lines and Equipment, ASTM F855–09,
contains guidelines for protective grounding
equipment. The Institute of Electrical
Engineers Guide for Protective Grounding of
Power Lines, IEEE Std 1048–2003, contains
guidelines for selecting and installing
protective grounding equipment.
(5) Testing. The employer shall ensure
that, unless a previously installed
ground is present, employees test lines
and equipment and verify the absence of
nominal voltage before employees
install any ground on those lines or that
equipment.
(6) Connecting and removing grounds.
(i) The employer shall ensure that, when
an employee attaches a ground to a line
or to equipment, the employee attaches
the ground-end connection first and
then attaches the other end by means of
a live-line tool. For lines or equipment
operating at 600 volts or less, the
employer may permit the employee to
use insulating equipment other than a
live-line tool if the employer ensures
that the line or equipment is not
energized at the time the ground is
connected or if the employer can
demonstrate that each employee is
protected from hazards that may
develop if the line or equipment is
energized.
(ii) The employer shall ensure that,
when an employee removes a ground,
the employee removes the grounding
device from the line or equipment using
a live-line tool before he or she removes
the ground-end connection. For lines or
equipment operating at 600 volts or less,
the employer may permit the employee
to use insulating equipment other than
a live-line tool if the employer ensures
that the line or equipment is not
energized at the time the ground is
disconnected or if the employer can
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demonstrate that each employee is
protected from hazards that may
develop if the line or equipment is
energized.
(7) Additional precautions. The
employer shall ensure that, when an
employee performs work on a cable at
a location remote from the cable
terminal, the cable is not grounded at
the cable terminal if there is a
possibility of hazardous transfer of
potential should a fault occur.
(8) Removal of grounds for test. The
employer may permit employees to
remove grounds temporarily during
tests. During the test procedure, the
employer shall ensure that each
employee uses insulating equipment,
shall isolate each employee from any
hazards involved, and shall implement
any additional measures necessary to
protect each exposed employee in case
the previously grounded lines and
equipment become energized.
(o) Testing and test facilities. (1)
Application. Paragraph (o) of this
section provides for safe work practices
for high-voltage and high-power testing
performed in laboratories, shops, and
substations, and in the field and on
electric transmission and distribution
lines and equipment. It applies only to
testing involving interim measurements
using high voltage, high power, or
combinations of high voltage and high
power, and not to testing involving
continuous measurements as in routine
metering, relaying, and normal line
work.
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Note to paragraph (o)(1): OSHA considers
routine inspection and maintenance
measurements made by qualified employees
to be routine line work not included in the
scope of paragraph (o) of this section,
provided that the hazards related to the use
of intrinsic high-voltage or high-power
sources require only the normal precautions
associated with routine work specified in the
other paragraphs of this section. Two typical
examples of such excluded test work
procedures are ‘‘phasing-out’’ testing and
testing for a ‘‘no-voltage’’ condition.
(2) General requirements. (i) The
employer shall establish and enforce
work practices for the protection of each
worker from the hazards of high-voltage
or high-power testing at all test areas,
temporary and permanent. Such work
practices shall include, as a minimum,
test area safeguarding, grounding, the
safe use of measuring and control
circuits, and a means providing for
periodic safety checks of field test areas.
(ii) The employer shall ensure that
each employee, upon initial assignment
to the test area, receives training in safe
work practices, with retraining provided
as required by paragraph (a)(2) of this
section.
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(3) Safeguarding of test areas. (i) The
employer shall provide safeguarding
within test areas to control access to test
equipment or to apparatus under test
that could become energized as part of
the testing by either direct or inductive
coupling and to prevent accidental
employee contact with energized parts.
(ii) The employer shall guard
permanent test areas with walls, fences,
or other barriers designed to keep
employees out of the test areas.
(iii) In field testing, or at a temporary
test site not guarded by permanent
fences and gates, the employer shall
ensure the use of one of the following
means to prevent employees without
authorization from entering:
(A) Distinctively colored safety tape
supported approximately waist high
with safety signs attached to it,
(B) A barrier or barricade that limits
access to the test area to a degree
equivalent, physically and visually, to
the barricade specified in paragraph
(o)(3)(iii)(A) of this section, or
(C) One or more test observers
stationed so that they can monitor the
entire area.
(iv) The employer shall ensure the
removal of the safeguards required by
paragraph (o)(3)(iii) of this section when
employees no longer need the
protection afforded by the safeguards.
(4) Grounding practices. (i) The
employer shall establish and implement
safe grounding practices for the test
facility.
(A) The employer shall maintain at
ground potential all conductive parts
accessible to the test operator while the
equipment is operating at high voltage.
(B) Wherever ungrounded terminals
of test equipment or apparatus under
test may be present, they shall be treated
as energized until tests demonstrate that
they are deenergized.
(ii) The employer shall ensure either
that visible grounds are applied
automatically, or that employees using
properly insulated tools manually apply
visible grounds, to the high-voltage
circuits after they are deenergized and
before any employee performs work on
the circuit or on the item or apparatus
under test. Common ground
connections shall be solidly connected
to the test equipment and the apparatus
under test.
(iii) In high-power testing, the
employer shall provide an isolated
ground-return conductor system
designed to prevent the intentional
passage of current, with its attendant
voltage rise, from occurring in the
ground grid or in the earth. However,
the employer need not provide an
isolated ground-return conductor if the
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employer can demonstrate that both of
the following conditions exist:
(A) The employer cannot provide an
isolated ground-return conductor due to
the distance of the test site from the
electric energy source, and
(B) The employer protects employees
from any hazardous step and touch
potentials that may develop during the
test.
Note to paragraph (o)(4)(iii)(B): See
Appendix C to this section for information on
measures that employers can take to protect
employees from hazardous step and touch
potentials.
(iv) For tests in which using the
equipment grounding conductor in the
equipment power cord to ground the
test equipment would result in greater
hazards to test personnel or prevent the
taking of satisfactory measurements, the
employer may use a ground clearly
indicated in the test set-up if the
employer can demonstrate that this
ground affords protection for employees
equivalent to the protection afforded by
an equipment grounding conductor in
the power supply cord.
(v) The employer shall ensure that,
when any employee enters the test area
after equipment is deenergized, a
ground is placed on the high-voltage
terminal and any other exposed
terminals.
(A) Before any employee applies a
direct ground, the employer shall
discharge high capacitance equipment
through a resistor rated for the available
energy.
(B) A direct ground shall be applied
to the exposed terminals after the stored
energy drops to a level at which it is safe
to do so.
(vi) If the employer uses a test trailer
or test vehicle in field testing, its chassis
shall be grounded. The employer shall
protect each employee against
hazardous touch potentials with respect
to the vehicle, instrument panels, and
other conductive parts accessible to
employees with bonding, insulation, or
isolation.
(5) Control and measuring circuits. (i)
The employer may not run control
wiring, meter connections, test leads, or
cables from a test area unless contained
in a grounded metallic sheath and
terminated in a grounded metallic
enclosure or unless the employer takes
other precautions that it can
demonstrate will provide employees
with equivalent safety.
(ii) The employer shall isolate meters
and other instruments with accessible
terminals or parts from test personnel to
protect against hazards that could arise
should such terminals and parts become
energized during testing. If the employer
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provides this isolation by locating test
equipment in metal compartments with
viewing windows, the employer shall
provide interlocks to interrupt the
power supply when someone opens the
compartment cover.
(iii) The employer shall protect
temporary wiring and its connections
against damage, accidental
interruptions, and other hazards. To the
maximum extent possible, the employer
shall keep signal, control, ground, and
power cables separate from each other.
(iv) If any employee will be present in
the test area during testing, a test
observer shall be present. The test
observer shall be capable of
implementing the immediate
deenergizing of test circuits for safety
purposes.
(6) Safety check. (i) Safety practices
governing employee work at temporary
or field test areas shall provide, at the
beginning of each series of tests, for a
routine safety check of such test areas.
(ii) The test operator in charge shall
conduct these routine safety checks
before each series of tests and shall
verify at least the following conditions:
(A) Barriers and safeguards are in
workable condition and placed properly
to isolate hazardous areas;
(B) System test status signals, if used,
are in operable condition;
(C) Clearly marked test-power
disconnects are readily available in an
emergency;
(D) Ground connections are clearly
identifiable;
(E) Personal protective equipment is
provided and used as required by
Subpart I of this part and by this
section; and
(F) Proper separation between signal,
ground, and power cables.
(p) Mechanical equipment. (1)
General requirements. (i) The critical
safety components of mechanical
elevating and rotating equipment shall
receive a thorough visual inspection
before use on each shift.
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Note to paragraph (p)(1)(i): Critical safety
components of mechanical elevating and
rotating equipment are components for
which failure would result in free fall or free
rotation of the boom.
(ii) No motor vehicle or earthmoving
or compacting equipment having an
obstructed view to the rear may be
operated on off-highway jobsites where
any employee is exposed to the hazards
created by the moving vehicle, unless:
(A) The vehicle has a reverse signal
alarm audible above the surrounding
noise level, or
(B) The vehicle is backed up only
when a designated employee signals
that it is safe to do so.
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(iii) Rubber-tired self-propelled
scrapers, rubber-tired front-end loaders,
rubber-tired dozers, wheel-type
agricultural and industrial tractors,
crawler-type tractors, crawler-type
loaders, and motor graders, with or
without attachments, shall have rollover
protective structures that meet the
requirements of Subpart W of Part 1926
of this chapter.
(iv) The operator of an electric line
truck may not leave his or her position
at the controls while a load is
suspended, unless the employer can
demonstrate that no employee
(including the operator) is endangered.
(2) Outriggers. (i) Mobile equipment,
if provided with outriggers, shall be
operated with the outriggers extended
and firmly set, except as provided in
paragraph (p)(2)(iii) of this section.
(ii) Outriggers may not be extended or
retracted outside of the clear view of the
operator unless all employees are
outside the range of possible equipment
motion.
(iii) If the work area or the terrain
precludes the use of outriggers, the
equipment may be operated only within
its maximum load ratings specified by
the equipment manufacturer for the
particular configuration of the
equipment without outriggers.
(3) Applied loads. Mechanical
equipment used to lift or move lines or
other material shall be used within its
maximum load rating and other design
limitations for the conditions under
which the mechanical equipment is
being used.
(4) Operations near energized lines or
equipment. (i) Mechanical equipment
shall be operated so that the minimum
approach distances, established by the
employer under paragraph (l)(3)(i) of
this section, are maintained from
exposed energized lines and equipment.
However, the insulated portion of an
aerial lift operated by a qualified
employee in the lift is exempt from this
requirement if the applicable minimum
approach distance is maintained
between the uninsulated portions of the
aerial lift and exposed objects having a
different electrical potential.
(ii) A designated employee other than
the equipment operator shall observe
the approach distance to exposed lines
and equipment and provide timely
warnings before the minimum approach
distance required by paragraph (p)(4)(i)
of this section is reached, unless the
employer can demonstrate that the
operator can accurately determine that
the minimum approach distance is
being maintained.
(iii) If, during operation of the
mechanical equipment, that equipment
could become energized, the operation
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also shall comply with at least one of
paragraphs (p)(4)(iii)(A) through
(p)(4)(iii)(C) of this section.
(A) The energized lines or equipment
exposed to contact shall be covered with
insulating protective material that will
withstand the type of contact that could
be made during the operation.
(B) The mechanical equipment shall
be insulated for the voltage involved.
The mechanical equipment shall be
positioned so that its uninsulated
portions cannot approach the energized
lines or equipment any closer than the
minimum approach distances,
established by the employer under
paragraph (l)(3)(i) of this section.
(C) Each employee shall be protected
from hazards that could arise from
mechanical equipment contact with
energized lines or equipment. The
measures used shall ensure that
employees will not be exposed to
hazardous differences in electric
potential. Unless the employer can
demonstrate that the methods in use
protect each employee from the hazards
that could arise if the mechanical
equipment contacts the energized line
or equipment, the measures used shall
include all of the following techniques:
(1) Using the best available ground to
minimize the time the lines or electric
equipment remain energized,
(2) Bonding mechanical equipment
together to minimize potential
differences,
(3) Providing ground mats to extend
areas of equipotential, and
(4) Employing insulating protective
equipment or barricades to guard
against any remaining hazardous
electrical potential differences.
Note to paragraph (p)(4)(iii)(C): Appendix
C to this section contains information on
hazardous step and touch potentials and on
methods of protecting employees from
hazards resulting from such potentials.
(q) Overhead lines and live-line
barehand work. This paragraph
provides additional requirements for
work performed on or near overhead
lines and equipment and for live-line
barehand work.
(1) General. (i) Before allowing
employees to subject elevated
structures, such as poles or towers, to
such stresses as climbing or the
installation or removal of equipment
may impose, the employer shall
ascertain that the structures are capable
of sustaining the additional or
unbalanced stresses. If the pole or other
structure cannot withstand the expected
loads, the employer shall brace or
otherwise support the pole or structure
so as to prevent failure.
Note to paragraph (q)(1)(i): Appendix D to
this section contains test methods that
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employers can use in ascertaining whether a
wood pole is capable of sustaining the forces
imposed by an employee climbing the pole.
This paragraph also requires the employer to
ascertain that the pole can sustain all other
forces imposed by the work employees will
perform.
(ii) When a pole is set, moved, or
removed near an exposed energized
overhead conductor, the pole may not
contact the conductor.
(iii) When a pole is set, moved, or
removed near an exposed energized
overhead conductor, the employer shall
ensure that each employee wears
electrical protective equipment or uses
insulated devices when handling the
pole and that no employee contacts the
pole with uninsulated parts of his or her
body.
(iv) To protect employees from falling
into holes used for placing poles, the
employer shall physically guard the
holes, or ensure that employees attend
the holes, whenever anyone is working
nearby.
(2) Installing and removing overhead
lines. The following provisions apply to
the installation and removal of overhead
conductors or cable (overhead lines).
(i) When lines that employees are
installing or removing can contact
energized parts, the employer shall use
the tension-stringing method, barriers,
or other equivalent measures to
minimize the possibility that conductors
and cables the employees are installing
or removing will contact energized
power lines or equipment.
(ii) For conductors, cables, and
pulling and tensioning equipment, the
employer shall provide the protective
measures required by paragraph
(p)(4)(iii) of this section when
employees are installing or removing a
conductor or cable close enough to
energized conductors that any of the
following failures could energize the
pulling or tensioning equipment or the
conductor or cable being installed or
removed:
(A) Failure of the pulling or
tensioning equipment,
(B) Failure of the conductor or cable
being pulled, or
(C) Failure of the previously installed
lines or equipment.
(iii) If the conductors that employees
are installing or removing cross over
energized conductors in excess of 600
volts and if the design of the circuitinterrupting devices protecting the lines
so permits, the employer shall render
inoperable the automatic-reclosing
feature of these devices.
(iv) Before employees install lines
parallel to existing energized lines, the
employer shall make a determination of
the approximate voltage to be induced
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in the new lines, or work shall proceed
on the assumption that the induced
voltage is hazardous. Unless the
employer can demonstrate that the lines
that employees are installing are not
subject to the induction of a hazardous
voltage or unless the lines are treated as
energized, temporary protective grounds
shall be placed at such locations and
arranged in such a manner that the
employer can demonstrate will prevent
exposure of each employee to hazardous
differences in electric potential.
Note 1 to paragraph (q)(2)(iv): If the
employer takes no precautions to protect
employees from hazards associated with
involuntary reactions from electric shock, a
hazard exists if the induced voltage is
sufficient to pass a current of 1 milliampere
through a 500-ohm resistor. If the employer
protects employees from injury due to
involuntary reactions from electric shock, a
hazard exists if the resultant current would
be more than 6 milliamperes.
Note 2 to paragraph (q)(2)(iv): Appendix C
to this section contains guidelines for
protecting employees from hazardous
differences in electric potential as required
by this paragraph.
(v) Reel-handling equipment,
including pulling and tensioning
devices, shall be in safe operating
condition and shall be leveled and
aligned.
(vi) The employer shall ensure that
employees do not exceed load ratings of
stringing lines, pulling lines, conductor
grips, load-bearing hardware and
accessories, rigging, and hoists.
(vii) The employer shall repair or
replace defective pulling lines and
accessories.
(viii) The employer shall ensure that
employees do not use conductor grips
on wire rope unless the manufacturer
specifically designed the grip for this
application.
(ix) The employer shall ensure that
employees maintain reliable
communications, through two-way
radios or other equivalent means,
between the reel tender and the pullingrig operator.
(x) Employees may operate the
pulling rig only when it is safe to do so.
Note to paragraph (q)(2)(x): Examples of
unsafe conditions include: employees in
locations prohibited by paragraph (q)(2)(xi) of
this section, conductor and pulling line hangups, and slipping of the conductor grip.
(xi) While a power-driven device is
pulling the conductor or pulling line
and the conductor or pulling line is in
motion, the employer shall ensure that
employees are not directly under
overhead operations or on the crossarm,
except as necessary for the employees to
guide the stringing sock or board over or
through the stringing sheave.
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(3) Live-line barehand work. In
addition to other applicable provisions
contained in this section, the following
requirements apply to live-line
barehand work:
(i) Before an employee uses or
supervises the use of the live-line
barehand technique on energized
circuits, the employer shall ensure that
the employee completes training
conforming to paragraph (a)(2) of this
section in the technique and in the
safety requirements of paragraph (q)(3)
of this section.
(ii) Before any employee uses the liveline barehand technique on energized
high-voltage conductors or parts, the
employer shall ascertain the following
information in addition to information
about other existing conditions required
by paragraph (a)(4) of this section:
(A) The nominal voltage rating of the
circuit on which employees will
perform the work,
(B) The clearances to ground of lines
and other energized parts on which
employees will perform the work, and
(C) The voltage limitations of
equipment employees will use.
(iii) The employer shall ensure that
the insulated equipment, insulated
tools, and aerial devices and platforms
used by employees are designed, tested,
and made for live-line barehand work.
(iv) The employer shall ensure that
employees keep tools and equipment
clean and dry while they are in use.
(v) The employer shall render
inoperable the automatic-reclosing
feature of circuit-interrupting devices
protecting the lines if the design of the
devices permits.
(vi) The employer shall ensure that
employees do not perform work when
adverse weather conditions would make
the work hazardous even after the
employer implements the work
practices required by this section.
Additionally, employees may not
perform work when winds reduce the
phase-to-phase or phase-to-ground
clearances at the work location below
the minimum approach distances
specified in paragraph (q)(3)(xiv) of this
section, unless insulating guards cover
the grounded objects and other lines
and equipment.
Note to paragraph (q)(3)(vi):
Thunderstorms in the vicinity, high winds,
snow storms, and ice storms are examples of
adverse weather conditions that make liveline barehand work too hazardous to perform
safely even after the employer implements
the work practices required by this section.
(vii) The employer shall provide and
ensure that employees use a conductive
bucket liner or other conductive device
for bonding the insulated aerial device
to the energized line or equipment.
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
(A) The employee shall be connected
to the bucket liner or other conductive
device by the use of conductive shoes,
leg clips, or other means.
(B) Where differences in potentials at
the worksite pose a hazard to
employees, the employer shall provide
electrostatic shielding designed for the
voltage being worked.
(viii) The employer shall ensure that,
before the employee contacts the
energized part, the employee bonds the
conductive bucket liner or other
conductive device to the energized
conductor by means of a positive
connection. This connection shall
remain attached to the energized
conductor until the employee completes
the work on the energized circuit.
(ix) Aerial lifts used for live-line
barehand work shall have dual controls
(lower and upper) as follows:
(A) The upper controls shall be within
easy reach of the employee in the
bucket. On a two-bucket-type lift, access
to the controls shall be within easy
reach of both buckets.
(B) The lower set of controls shall be
near the base of the boom and shall be
designed so that they can override
operation of the equipment at any time.
(x) Lower (ground-level) lift controls
may not be operated with an employee
in the lift except in case of emergency.
(xi) The employer shall ensure that,
before employees elevate an aerial lift
into the work position, the employees
check all controls (ground level and
bucket) to determine that they are in
proper working condition.
(xii) The employer shall ensure that,
before employees elevate the boom of an
aerial lift, the employees ground the
body of the truck or barricade the body
of the truck and treat it as energized.
(xiii) The employer shall ensure that
employees perform a boom-current test
before starting work each day, each time
during the day when they encounter a
higher voltage, and when changed
conditions indicate a need for an
additional test.
(A) This test shall consist of placing
the bucket in contact with an energized
source equal to the voltage to be
encountered for a minimum of 3
minutes.
(B) The leakage current may not
exceed 1 microampere per kilovolt of
nominal phase-to-ground voltage.
(C) The employer shall immediately
suspend work from the aerial lift when
there is any indication of a malfunction
in the equipment.
(xiv) The employer shall ensure that
employees maintain the minimum
approach distances, established by the
employer under paragraph (l)(3)(i) of
this section, from all grounded objects
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and from lines and equipment at a
potential different from that to which
the live-line barehand equipment is
bonded, unless insulating guards cover
such grounded objects and other lines
and equipment.
(xv) The employer shall ensure that,
while an employee is approaching,
leaving, or bonding to an energized
circuit, the employee maintains the
minimum approach distances,
established by the employer under
paragraph (l)(3)(i) of this section,
between the employee and any
grounded parts, including the lower
boom and portions of the truck and
between the employee and conductive
objects energized at different potentials.
(xvi) While the bucket is alongside an
energized bushing or insulator string,
the employer shall ensure that
employees maintain the phase-toground minimum approach distances,
established by the employer under
paragraph (l)(3)(i) of this section,
between all parts of the bucket and the
grounded end of the bushing or
insulator string or any other grounded
surface.
(xvii) The employer shall ensure that
employees do not use handlines
between the bucket and the boom or
between the bucket and the ground.
However, employees may use
nonconductive-type handlines from
conductor to ground if not supported
from the bucket. The employer shall
ensure that no one uses ropes used for
live-line barehand work for other
purposes.
(xviii) The employer shall ensure that
employees do not pass uninsulated
equipment or material between a pole or
structure and an aerial lift while an
employee working from the bucket is
bonded to an energized part.
(xix) A nonconductive measuring
device shall be readily accessible to
employees performing live-line
barehand work to assist them in
maintaining the required minimum
approach distance.
(4) Towers and structures. The
following requirements apply to work
performed on towers or other structures
that support overhead lines.
(i) The employer shall ensure that no
employee is under a tower or structure
while work is in progress, except when
the employer can demonstrate that such
a working position is necessary to assist
employees working above.
(ii) The employer shall ensure that
employees use tag lines or other similar
devices to maintain control of tower
sections being raised or positioned,
unless the employer can demonstrate
that the use of such devices would
create a greater hazard to employees.
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(iii) The employer shall ensure that
employees do not detach the loadline
from a member or section until they
safely secure the load.
(iv) The employer shall ensure that,
except during emergency restoration
procedures, employees discontinue
work when adverse weather conditions
would make the work hazardous in
spite of the work practices required by
this section.
Note to paragraph (q)(4)(iv):
Thunderstorms in the vicinity, high winds,
snow storms, and ice storms are examples of
adverse weather conditions that make this
work too hazardous to perform even after the
employer implements the work practices
required by this section.
(r) Line-clearance tree trimming
operations. This paragraph provides
additional requirements for lineclearance tree-trimming operations and
for equipment used in these operations.
(1) Electrical hazards. This paragraph
does not apply to qualified employees.
(i) Before an employee climbs, enters,
or works around any tree, a
determination shall be made of the
nominal voltage of electric power lines
posing a hazard to employees. However,
a determination of the maximum
nominal voltage to which an employee
will be exposed may be made instead,
if all lines are considered as energized
at this maximum voltage.
(ii) There shall be a second lineclearance tree trimmer within normal
(that is, unassisted) voice
communication under any of the
following conditions:
(A) If a line-clearance tree trimmer is
to approach more closely than 3.05
meters (10 feet) to any conductor or
electric apparatus energized at more
than 750 volts or
(B) If branches or limbs being
removed are closer to lines energized at
more than 750 volts than the distances
listed in Table R–5, Table R–6, Table R–
7, and Table R–8 or
(C) If roping is necessary to remove
branches or limbs from such conductors
or apparatus.
(iii) Line-clearance tree trimmers shall
maintain the minimum approach
distances from energized conductors
given in Table R–5, Table R–6, Table R–
7, and Table R–8.
(iv) Branches that are contacting
exposed energized conductors or
equipment or that are within the
distances specified in Table R–5, Table
R–6, Table R–7, and Table R–8 may be
removed only through the use of
insulating equipment.
Note to paragraph (r)(1)(iv): A tool
constructed of a material that the employer
can demonstrate has insulating qualities
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meeting paragraph (j)(1) of this section is
considered as insulated under paragraph
(r)(1)(iv) of this section if the tool is clean
and dry.
(v) Ladders, platforms, and aerial
devices may not be brought closer to an
energized part than the distances listed
in Table R–5, Table R–6, Table R–7, and
Table R–8.
(vi) Line-clearance tree-trimming
work may not be performed when
adverse weather conditions make the
work hazardous in spite of the work
practices required by this section. Each
employee performing line-clearance tree
trimming work in the aftermath of a
storm or under similar emergency
conditions shall be trained in the
special hazards related to this type of
work.
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Note to paragraph (r)(1)(vi):
Thunderstorms in the immediate vicinity,
high winds, snow storms, and ice storms are
examples of adverse weather conditions that
are presumed to make line-clearance tree
trimming work too hazardous to perform
safely.
(2) Brush chippers. (i) Brush chippers
shall be equipped with a locking device
in the ignition system.
(ii) Access panels for maintenance
and adjustment of the chipper blades
and associated drive train shall be in
place and secure during operation of the
equipment.
(iii) Brush chippers not equipped
with a mechanical infeed system shall
be equipped with an infeed hopper of
length sufficient to prevent employees
from contacting the blades or knives of
the machine during operation.
(iv) Trailer chippers detached from
trucks shall be chocked or otherwise
secured.
(v) Each employee in the immediate
area of an operating chipper feed table
shall wear personal protective
equipment as required by Subpart I of
this part.
(3) Sprayers and related equipment.
(i) Walking and working surfaces of
sprayers and related equipment shall be
covered with slip-resistant material. If
slipping hazards cannot be eliminated,
slip-resistant footwear or handrails and
stair rails meeting the requirements of
Subpart D of this part may be used
instead of slip-resistant material.
(ii) Equipment on which employees
stand to spray while the vehicle is in
motion shall be equipped with
guardrails around the working area. The
guardrail shall be constructed in
accordance with Subpart D of this part.
(4) Stump cutters. (i) Stump cutters
shall be equipped with enclosures or
guards to protect employees.
(ii) Each employee in the immediate
area of stump grinding operations
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(including the stump cutter operator)
shall wear personal protective
equipment as required by Subpart I of
this part.
(5) Gasoline-engine power saws.
Gasoline-engine power saw operations
shall meet the requirements of
§ 1910.266(e) and the following:
(i) Each power saw weighing more
than 6.8 kilograms (15 pounds, service
weight) that is used in trees shall be
supported by a separate line, except
when work is performed from an aerial
lift and except during topping or
removing operations where no
supporting limb will be available.
(ii) Each power saw shall be equipped
with a control that will return the saw
to idling speed when released.
(iii) Each power saw shall be
equipped with a clutch and shall be so
adjusted that the clutch will not engage
the chain drive at idling speed.
(iv) A power saw shall be started on
the ground or where it is otherwise
firmly supported. Drop starting of saws
over 6.8 kilograms (15 pounds), other
than chain saws, is permitted outside of
the bucket of an aerial lift only if the
area below the lift is clear of personnel.
Note to paragraph (r)(5)(iv): Paragraph
(e)(2)(vi) of § 1910.266 prohibits drop starting
of chain saws.
(v) A power saw engine may be
started and operated only when all
employees other than the operator are
clear of the saw.
(vi) A power saw may not be running
when the saw is being carried up into
a tree by an employee.
(vii) Power saw engines shall be
stopped for all cleaning, refueling,
adjustments, and repairs to the saw or
motor, except as the manufacturer’s
servicing procedures require otherwise.
(6) Backpack power units for use in
pruning and clearing. (i) While a
backpack power unit is running, no one
other than the operator may be within
3.05 meters (10 feet) of the cutting head
of a brush saw.
(ii) A backpack power unit shall be
equipped with a quick shutoff switch
readily accessible to the operator.
(iii) Backpack power unit engines
shall be stopped for all cleaning,
refueling, adjustments, and repairs to
the saw or motor, except as the
manufacturer’s servicing procedures
require otherwise.
(7) Rope. (i) Climbing ropes shall be
used by employees working aloft in
trees. These ropes shall have a
minimum diameter of 12 millimeters
(0.5 inch) with a minimum breaking
strength of 10.2 kilonewtons (2,300
pounds). Synthetic rope shall have
elasticity of not more than 7 percent.
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(ii) Rope shall be inspected before
each use and, if unsafe (for example,
because of damage or defect), may not
be used.
(iii) Rope shall be stored away from
cutting edges and sharp tools. Rope
contact with corrosive chemicals, gas,
and oil shall be avoided.
(iv) When stored, rope shall be coiled
and piled, or shall be suspended, so that
air can circulate through the coils.
(v) Rope ends shall be secured to
prevent their unraveling.
(vi) Climbing rope may not be spliced
to effect repair.
(vii) A rope that is wet, that is
contaminated to the extent that its
insulating capacity is impaired, or that
is otherwise not considered to be
insulated for the voltage involved may
not be used near exposed energized
lines.
(8) Fall protection. Each employee
shall be tied in with a climbing rope and
safety saddle when the employee is
working above the ground in a tree,
unless he or she is ascending into the
tree.
(s) Communication facilities. (1)
Microwave transmission. (i) The
employer shall ensure that no employee
looks into an open waveguide or
antenna connected to an energized
microwave source.
(ii) If the electromagnetic-radiation
level within an accessible area
associated with microwave
communications systems exceeds the
radiation-protection guide specified by
§ 1910.97(a)(2), the employer shall post
the area with warning signs containing
the warning symbol described in
§ 1910.97(a)(3). The lower half of the
warning symbol shall include the
following statements, or ones that the
employer can demonstrate are
equivalent: ‘‘Radiation in this area may
exceed hazard limitations and special
precautions are required. Obtain
specific instruction before entering.’’
(iii) When an employee works in an
area where the electromagnetic
radiation could exceed the radiationprotection guide, the employer shall
institute measures that ensure that the
employee’s exposure is not greater than
that permitted by that guide. Such
measures may include administrative
and engineering controls and personal
protective equipment.
(2) Power-line carrier. The employer
shall ensure that employees perform
power-line carrier work, including work
on equipment used for coupling carrier
current to power line conductors, in
accordance with the requirements of
this section pertaining to work on
energized lines.
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(t) Underground electrical
installations. This paragraph provides
additional requirements for work on
underground electrical installations.
(1) Access. The employer shall ensure
that employees use a ladder or other
climbing device to enter and exit a
manhole or subsurface vault exceeding
1.22 meters (4 feet) in depth. No
employee may climb into or out of a
manhole or vault by stepping on cables
or hangers.
(2) Lowering equipment into
manholes. (i) Equipment used to lower
materials and tools into manholes or
vaults shall be capable of supporting the
weight to be lowered and shall be
checked for defects before use.
(ii) Before anyone lowers tools or
material into the opening for a manhole
or vault, each employee working in the
manhole or vault shall be clear of the
area directly under the opening.
(3) Attendants for manholes and
vaults. (i) While work is being
performed in a manhole or vault
containing energized electric
equipment, an employee with first-aid
training shall be available on the surface
in the immediate vicinity of the
manhole or vault entrance to render
emergency assistance.
(ii) Occasionally, the employee on the
surface may briefly enter a manhole or
vault to provide nonemergency
assistance.
Note 1 to paragraph (t)(3)(ii): Paragraph
(e)(7) of this section may also require an
attendant and does not permit this attendant
to enter the manhole or vault.
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Note 2 to paragraph (t)(3)(ii): Paragraph
(l)(1)(ii) of this section requires employees
entering manholes or vaults containing
unguarded, uninsulated energized lines or
parts of electric equipment operating at 50
volts or more to be qualified.
(iii) For the purpose of inspection,
housekeeping, taking readings, or
similar work, an employee working
alone may enter, for brief periods of
time, a manhole or vault where
energized cables or equipment are in
service if the employer can demonstrate
that the employee will be protected
from all electrical hazards.
(iv) The employer shall ensure that
employees maintain reliable
communications, through two-way
radios or other equivalent means, among
all employees involved in the job.
(4) Duct rods. The employer shall
ensure that, if employees use duct rods,
the employees install the duct rods in
the direction presenting the least hazard
to employees. The employer shall
station an employee at the far end of the
duct line being rodded to ensure that
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the employees maintain the required
minimum approach distances.
(5) Multiple cables. When multiple
cables are present in a work area, the
employer shall identify the cable to be
worked by electrical means, unless its
identity is obvious by reason of
distinctive appearance or location or by
other readily apparent means of
identification. The employer shall
protect cables other than the one being
worked from damage.
(6) Moving cables. Except when
paragraph (t)(7)(ii) of this section
permits employees to perform work that
could cause a fault in an energized cable
in a manhole or vault, the employer
shall ensure that employees inspect
energized cables to be moved for
abnormalities.
(7) Protection against faults. (i) Where
a cable in a manhole or vault has one
or more abnormalities that could lead to
a fault or be an indication of an
impending fault, the employer shall
deenergize the cable with the
abnormality before any employee may
work in the manhole or vault, except
when service-load conditions and a lack
of feasible alternatives require that the
cable remain energized. In that case,
employees may enter the manhole or
vault provided the employer protects
them from the possible effects of a
failure using shields or other devices
that are capable of containing the
adverse effects of a fault. The employer
shall treat the following abnormalities
as indications of impending faults
unless the employer can demonstrate
that the conditions could not lead to a
fault: Oil or compound leaking from
cable or joints, broken cable sheaths or
joint sleeves, hot localized surface
temperatures of cables or joints, or joints
swollen beyond normal tolerance.
(ii) If the work employees will
perform in a manhole or vault could
cause a fault in a cable, the employer
shall deenergize that cable before any
employee works in the manhole or
vault, except when service-load
conditions and a lack of feasible
alternatives require that the cable
remain energized. In that case,
employees may enter the manhole or
vault provided the employer protects
them from the possible effects of a
failure using shields or other devices
that are capable of containing the
adverse effects of a fault.
(8) Sheath continuity. When
employees perform work on buried
cable or on cable in a manhole or vault,
the employer shall maintain metallicsheath continuity, or the cable sheath
shall be treated as energized.
(u) Substations. This paragraph
provides additional requirements for
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20653
substations and for work performed in
them.
(1) Access and working space. The
employer shall provide and maintain
sufficient access and working space
about electric equipment to permit
ready and safe operation and
maintenance of such equipment by
employees.
Note to paragraph (u)(1): American
National Standard National Electrical Safety
Code, ANSI/IEEE C2–2012 contains
guidelines for the dimensions of access and
working space about electric equipment in
substations. Installations meeting the ANSI
provisions comply with paragraph (u)(1) of
this section. The Occupational Safety and
Health Administration will determine
whether an installation that does not conform
to this ANSI standard complies with
paragraph (u)(1) of this section based on the
following criteria:
(1) Whether the installation conforms to
the edition of ANSI C2 that was in effect
when the installation was made,
(2) Whether the configuration of the
installation enables employees to maintain
the minimum approach distances,
established by the employer under paragraph
(l)(3)(i) of this section, while the employees
are working on exposed, energized parts, and
(3) Whether the precautions taken when
employees perform work on the installation
provide protection equivalent to the
protection provided by access and working
space meeting ANSI/IEEE C2–2012.
(2) Draw-out-type circuit breakers.
The employer shall ensure that, when
employees remove or insert draw-outtype circuit breakers, the breaker is in
the open position. The employer shall
also render the control circuit
inoperable if the design of the
equipment permits.
(3) Substation fences. Conductive
fences around substations shall be
grounded. When a substation fence is
expanded or a section is removed, fence
sections shall be isolated, grounded, or
bonded as necessary to protect
employees from hazardous differences
in electric potential.
Note to paragraph (u)(3): IEEE Std 80–
2000, IEEE Guide for Safety in AC Substation
Grounding, contains guidelines for protection
against hazardous differences in electric
potential.
(4) Guarding of rooms and other
spaces containing electric supply
equipment. (i) Rooms and other spaces
in which electric supply lines or
equipment are installed shall meet the
requirements of paragraphs (u)(4)(ii)
through (u)(4)(v) of this section under
the following conditions:
(A) If exposed live parts operating at
50 to 150 volts to ground are within 2.4
meters (8 feet) of the ground or other
working surface inside the room or
other space,
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(B) If live parts operating at 151 to 600
volts to ground and located within 2.4
meters (8 feet) of the ground or other
working surface inside the room or
other space are guarded only by
location, as permitted under paragraph
(u)(5)(i) of this section, or
(C) If live parts operating at more than
600 volts to ground are within the room
or other space, unless:
(1) The live parts are enclosed within
grounded, metal-enclosed equipment
whose only openings are designed so
that foreign objects inserted in these
openings will be deflected from
energized parts, or
(2) The live parts are installed at a
height, above ground and any other
working surface, that provides
protection at the voltage on the live
parts corresponding to the protection
provided by a 2.4-meter (8-foot) height
at 50 volts.
(ii) Fences, screens, partitions, or
walls shall enclose the rooms and other
spaces so as to minimize the possibility
that unqualified persons will enter.
(iii) Unqualified persons may not
enter the rooms or other spaces while
the electric supply lines or equipment
are energized.
(iv) The employer shall display signs
at entrances to the rooms and other
spaces warning unqualified persons to
keep out.
(v) The employer shall keep each
entrance to a room or other space
locked, unless the entrance is under the
observation of a person who is attending
the room or other space for the purpose
of preventing unqualified employees
from entering.
(5) Guarding of energized parts. (i)
The employer shall provide guards
around all live parts operating at more
than 150 volts to ground without an
insulating covering unless the location
of the live parts gives sufficient
clearance (horizontal, vertical, or both)
to minimize the possibility of accidental
employee contact.
Note to paragraph (u)(5)(i): American
National Standard National Electrical Safety
Code, ANSI/IEEE C2–2002 contains
guidelines for the dimensions of clearance
distances about electric equipment in
substations. Installations meeting the ANSI
provisions comply with paragraph (u)(5)(i) of
this section. The Occupational Safety and
Health Administration will determine
whether an installation that does not conform
to this ANSI standard complies with
paragraph (u)(5)(i) of this section based on
the following criteria:
(1) Whether the installation conforms to
the edition of ANSI C2 that was in effect
when the installation was made,
(2) Whether each employee is isolated from
energized parts at the point of closest
approach; and
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(3) Whether the precautions taken when
employees perform work on the installation
provide protection equivalent to the
protection provided by horizontal and
vertical clearances meeting ANSI/IEEE C2–
2002.
(ii) Except for fuse replacement and
other necessary access by qualified
persons, the employer shall maintain
guarding of energized parts within a
compartment during operation and
maintenance functions to prevent
accidental contact with energized parts
and to prevent dropped tools or other
equipment from contacting energized
parts.
(iii) Before guards are removed from
energized equipment, the employer
shall install barriers around the work
area to prevent employees who are not
working on the equipment, but who are
in the area, from contacting the exposed
live parts.
(6) Substation entry. (i) Upon entering
an attended substation, each employee,
other than employees regularly working
in the station, shall report his or her
presence to the employee in charge of
substation activities to receive
information on special system
conditions affecting employee safety.
(ii) The job briefing required by
paragraph (c) of this section shall cover
information on special system
conditions affecting employee safety,
including the location of energized
equipment in or adjacent to the work
area and the limits of any deenergized
work area.
(v) Power generation. This paragraph
provides additional requirements and
related work practices for power
generating plants.
(1) Interlocks and other safety devices.
(i) Interlocks and other safety devices
shall be maintained in a safe, operable
condition.
(ii) No interlock or other safety device
may be modified to defeat its function,
except for test, repair, or adjustment of
the device.
(2) Changing brushes. Before exciter
or generator brushes are changed while
the generator is in service, the exciter or
generator field shall be checked to
determine whether a ground condition
exists. The brushes may not be changed
while the generator is energized if a
ground condition exists.
(3) Access and working space. The
employer shall provide and maintain
sufficient access and working space
about electric equipment to permit
ready and safe operation and
maintenance of such equipment by
employees.
Note to paragraph (v)(3) of this section:
American National Standard National
Electrical Safety Code, ANSI/IEEE C2–2012
PO 00000
Frm 00340
Fmt 4701
Sfmt 4700
contains guidelines for the dimensions of
access and working space about electric
equipment in substations. Installations
meeting the ANSI provisions comply with
paragraph (v)(3) of this section. The
Occupational Safety and Health
Administration will determine whether an
installation that does not conform to this
ANSI standard complies with paragraph
(v)(3) of this section based on the following
criteria:
(1) Whether the installation conforms to
the edition of ANSI C2 that was in effect
when the installation was made;
(2) Whether the configuration of the
installation enables employees to maintain
the minimum approach distances,
established by the employer under paragraph
(l)(3)(i) of this section, while the employees
are working on exposed, energized parts,
and;
(3) Whether the precautions taken when
employees perform work on the installation
provide protection equivalent to the
protection provided by access and working
space meeting ANSI/IEEE C2–2012.
(4) Guarding of rooms and other
spaces containing electric supply
equipment. (i) Rooms and other spaces
in which electric supply lines or
equipment are installed shall meet the
requirements of paragraphs (v)(4)(ii)
through (v)(4)(v) of this section under
the following conditions:
(A) If exposed live parts operating at
50 to 150 volts to ground are within 2.4
meters (8 feet) of the ground or other
working surface inside the room or
other space,
(B) If live parts operating at 151 to 600
volts to ground and located within 2.4
meters (8 feet) of the ground or other
working surface inside the room or
other space are guarded only by
location, as permitted under paragraph
(v)(5)(i) of this section, or
(C) If live parts operating at more than
600 volts to ground are within the room
or other space, unless:
(1) The live parts are enclosed within
grounded, metal-enclosed equipment
whose only openings are designed so
that foreign objects inserted in these
openings will be deflected from
energized parts, or
(2) The live parts are installed at a
height, above ground and any other
working surface, that provides
protection at the voltage on the live
parts corresponding to the protection
provided by a 2.4-meter (8-foot) height
at 50 volts.
(ii) Fences, screens, partitions, or
walls shall enclose the rooms and other
spaces so as to minimize the possibility
that unqualified persons will enter.
(iii) Unqualified persons may not
enter the rooms or other spaces while
the electric supply lines or equipment
are energized.
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
(iv) The employer shall display signs
at entrances to the rooms and other
spaces warning unqualified persons to
keep out.
(v) The employer shall keep each
entrance to a room or other space
locked, unless the entrance is under the
observation of a person who is attending
the room or other space for the purpose
of preventing unqualified employees
from entering.
(5) Guarding of energized parts. (i)
The employer shall provide guards
around all live parts operating at more
than 150 volts to ground without an
insulating covering unless the location
of the live parts gives sufficient
clearance (horizontal, vertical, or both)
to minimize the possibility of accidental
employee contact.
mstockstill on DSK4VPTVN1PROD with RULES2
Note to paragraph (v)(5)(i): American
National Standard National Electrical Safety
Code, ANSI/IEEE C2–2002 contains
guidelines for the dimensions of clearance
distances about electric equipment in
substations. Installations meeting the ANSI
provisions comply with paragraph (v)(5)(i) of
this section. The Occupational Safety and
Health Administration will determine
whether an installation that does not conform
to this ANSI standard complies with
paragraph (v)(5)(i) of this section based on
the following criteria:
(1) Whether the installation conforms to
the edition of ANSI C2 that was in effect
when the installation was made;
(2) Whether each employee is isolated from
energized parts at the point of closest
approach; and
(3) Whether the precautions taken when
employees perform work on the installation
provide protection equivalent to the
protection provided by horizontal and
vertical clearances meeting ANSI/IEEE C2–
2002.
(ii) Except for fuse replacement and
other necessary access by qualified
persons, the employer shall maintain
guarding of energized parts within a
compartment during operation and
maintenance functions to prevent
accidental contact with energized parts
and to prevent dropped tools or other
equipment from contacting energized
parts.
(iii) Before guards are removed from
energized equipment, the employer
shall install barriers around the work
area to prevent employees who are not
working on the equipment, but who are
in the area, from contacting the exposed
live parts.
(6) Water or steam spaces. The
following requirements apply to work in
water and steam spaces associated with
boilers:
(i) A designated employee shall
inspect conditions before work is
permitted and after its completion. Eye
protection, or full face protection if
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necessary, shall be worn at all times
when condenser, heater, or boiler tubes
are being cleaned.
(ii) Where it is necessary for
employees to work near tube ends
during cleaning, shielding shall be
installed at the tube ends.
(7) Chemical cleaning of boilers and
pressure vessels. The following
requirements apply to chemical
cleaning of boilers and pressure vessels:
(i) Areas where chemical cleaning is
in progress shall be cordoned off to
restrict access during cleaning. If
flammable liquids, gases, or vapors or
combustible materials will be used or
might be produced during the cleaning
process, the following requirements also
apply:
(A) The area shall be posted with
signs restricting entry and warning of
the hazards of fire and explosion; and
(B) Smoking, welding, and other
possible ignition sources are prohibited
in these restricted areas.
(ii) The number of personnel in the
restricted area shall be limited to those
necessary to accomplish the task safely.
(iii) There shall be ready access to
water or showers for emergency use.
Note to paragraph (v)(7)(iii): See
§ 1910.141 for requirements that apply to the
water supply and to washing facilities.
(iv) Employees in restricted areas
shall wear protective equipment
meeting the requirements of Subpart I of
this part and including, but not limited
to, protective clothing, boots, goggles,
and gloves.
(8) Chlorine systems. (i) Chlorine
system enclosures shall be posted with
signs restricting entry and warning of
the hazard to health and the hazards of
fire and explosion.
Note to paragraph (v)(8)(i): See Subpart Z
of this part for requirements necessary to
protect the health of employees from the
effects of chlorine.
(ii) Only designated employees may
enter the restricted area. Additionally,
the number of personnel shall be
limited to those necessary to accomplish
the task safely.
(iii) Emergency repair kits shall be
available near the shelter or enclosure to
allow for the prompt repair of leaks in
chlorine lines, equipment, or containers.
(iv) Before repair procedures are
started, chlorine tanks, pipes, and
equipment shall be purged with dry air
and isolated from other sources of
chlorine.
(v) The employer shall ensure that
chlorine is not mixed with materials
that would react with the chlorine in a
dangerously exothermic or other
hazardous manner.
(9) Boilers. (i) Before internal furnace
or ash hopper repair work is started,
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20655
overhead areas shall be inspected for
possible falling objects. If the hazard of
falling objects exists, overhead
protection such as planking or nets shall
be provided.
(ii) When opening an operating boiler
door, employees shall stand clear of the
opening of the door to avoid the heat
blast and gases which may escape from
the boiler.
(10) Turbine generators. (i) Smoking
and other ignition sources are
prohibited near hydrogen or hydrogen
sealing systems, and signs warning of
the danger of explosion and fire shall be
posted.
(ii) Excessive hydrogen makeup or
abnormal loss of pressure shall be
considered as an emergency and shall
be corrected immediately.
(iii) A sufficient quantity of inert gas
shall be available to purge the hydrogen
from the largest generator.
(11) Coal and ash handling. (i) Only
designated persons may operate railroad
equipment.
(ii) Before a locomotive or locomotive
crane is moved, a warning shall be given
to employees in the area.
(iii) Employees engaged in switching
or dumping cars may not use their feet
to line up drawheads.
(iv) Drawheads and knuckles may not
be shifted while locomotives or cars are
in motion.
(v) When a railroad car is stopped for
unloading, the car shall be secured from
displacement that could endanger
employees.
(vi) An emergency means of stopping
dump operations shall be provided at
railcar dumps.
(vii) The employer shall ensure that
employees who work in coal- or ashhandling conveyor areas are trained and
knowledgeable in conveyor operation
and in the requirements of paragraphs
(v)(11)(viii) through (v)(11)(xii) of this
section.
(viii) Employees may not ride a coalor ash-handling conveyor belt at any
time. Employees may not cross over the
conveyor belt, except at walkways,
unless the conveyor’s energy source has
been deenergized and has been locked
out or tagged in accordance with
paragraph (d) of this section.
(ix) A conveyor that could cause
injury when started may not be started
until personnel in the area are alerted by
a signal or by a designated person that
the conveyor is about to start.
(x) If a conveyor that could cause
injury when started is automatically
controlled or is controlled from a remote
location, an audible device shall be
provided that sounds an alarm that will
be recognized by each employee as a
warning that the conveyor will start and
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that can be clearly heard at all points
along the conveyor where personnel
may be present. The warning device
shall be actuated by the device starting
the conveyor and shall continue for a
period of time before the conveyor starts
that is long enough to allow employees
to move clear of the conveyor system. A
visual warning may be used in place of
the audible device if the employer can
demonstrate that it will provide an
equally effective warning in the
particular circumstances involved.
However if the employer can
demonstrate that the system’s function
would be seriously hindered by the
required time delay, warning signs may
be provided in place of the audible
warning device. If the system was
installed before January 31, 1995,
warning signs may be provided in place
of the audible warning device until such
time as the conveyor or its control
system is rebuilt or rewired. These
warning signs shall be clear, concise,
and legible and shall indicate that
conveyors and allied equipment may be
started at any time, that danger exists,
and that personnel must keep clear.
These warning signs shall be provided
along the conveyor at areas not guarded
by position or location.
(xi) Remotely and automatically
controlled conveyors, and conveyors
that have operating stations which are
not manned or which are beyond voice
and visual contact from drive areas,
loading areas, transfer points, and other
locations on the conveyor path not
guarded by location, position, or guards
shall be furnished with emergency stop
buttons, pull cords, limit switches, or
similar emergency stop devices.
However, if the employer can
demonstrate that the design, function,
and operation of the conveyor do not
expose an employee to hazards, an
emergency stop device is not required.
(A) Emergency stop devices shall be
easily identifiable in the immediate
vicinity of such locations.
(B) An emergency stop device shall
act directly on the control of the
conveyor involved and may not depend
on the stopping of any other equipment.
(C) Emergency stop devices shall be
installed so that they cannot be
overridden from other locations.
(xii) Where coal-handling operations
may produce a combustible atmosphere
from fuel sources or from flammable
gases or dust, sources of ignition shall
be eliminated or safely controlled to
prevent ignition of the combustible
atmosphere.
Note to paragraph (v)(11)(xii): Locations
that are hazardous because of the presence of
combustible dust are classified as Class II
hazardous locations. See § 1910.307.
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(xiii) An employee may not work on
or beneath overhanging coal in coal
bunkers, coal silos, or coal storage areas,
unless the employee is protected from
all hazards posed by shifting coal.
(xiv) An employee entering a bunker
or silo to dislodge the contents shall
wear a body harness with lifeline
attached. The lifeline shall be secured to
a fixed support outside the bunker and
shall be attended at all times by an
employee located outside the bunker or
facility.
(12) Hydroplants and equipment.
Employees working on or close to water
gates, valves, intakes, forebays, flumes,
or other locations where increased or
decreased water flow or levels may pose
a significant hazard shall be warned and
shall vacate such dangerous areas before
water flow changes are made.
(w) Special conditions. (1) Capacitors.
The following additional requirements
apply to work on capacitors and on
lines connected to capacitors.
Note to paragraph (w)(1): See paragraphs
(m) and (n) of this section for requirements
pertaining to the deenergizing and grounding
of capacitor installations.
(i) Before employees work on
capacitors, the employer shall
disconnect the capacitors from
energized sources and short circuit the
capacitors. The employer shall ensure
that the employee short circuiting the
capacitors waits at least 5 minutes from
the time of disconnection before
applying the short circuit,
(ii) Before employees handle the
units, the employer shall short circuit
each unit in series-parallel capacitor
banks between all terminals and the
capacitor case or its rack. If the cases of
capacitors are on ungrounded substation
racks, the employer shall bond the racks
to ground.
(iii) The employer shall short circuit
any line connected to capacitors before
the line is treated as deenergized.
(2) Current transformer secondaries.
The employer shall ensure that
employees do not open the secondary of
a current transformer while the
transformer is energized. If the employer
cannot deenergize the primary of the
current transformer before employees
perform work on an instrument, a relay,
or other section of a current transformer
secondary circuit, the employer shall
bridge the circuit so that the current
transformer secondary does not
experience an open-circuit condition.
(3) Series streetlighting. (i) If the opencircuit voltage exceeds 600 volts, the
employer shall ensure that employees
work on series streetlighting circuits in
accordance with paragraph (q) or (t) of
this section, as appropriate.
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(ii) Before any employee opens a
series loop, the employer shall
deenergize the streetlighting transformer
and isolate it from the source of supply
or shall bridge the loop to avoid an
open-circuit condition.
(4) Illumination. The employer shall
provide sufficient illumination to enable
the employee to perform the work
safely.
(5) Protection against drowning. (i)
Whenever an employee may be pulled
or pushed, or might fall, into water
where the danger of drowning exists,
the employer shall provide the
employee with, and shall ensure that
the employee uses, a U.S. Coast Guardapproved personal flotation device.
(ii) The employer shall maintain each
personal flotation device in safe
condition and shall inspect each
personal flotation device frequently
enough to ensure that it does not have
rot, mildew, water saturation, or any
other condition that could render the
device unsuitable for use.
(iii) An employee may cross streams
or other bodies of water only if a safe
means of passage, such as a bridge, is
available.
(6) Employee protection in public
work areas. (i) Traffic-control signs and
traffic-control devices used for the
protection of employees shall meet
§ 1926.200(g)(2) of this chapter.
(ii) Before employees begin work in
the vicinity of vehicular or pedestrian
traffic that may endanger them, the
employer shall place warning signs or
flags and other traffic-control devices in
conspicuous locations to alert and
channel approaching traffic.
(iii) The employer shall use barricades
where additional employee protection is
necessary.
(iv) The employer shall protect
excavated areas with barricades.
(v) The employer shall display
warning lights prominently at night.
(7) Backfeed. When there is a
possibility of voltage backfeed from
sources of cogeneration or from the
secondary system (for example,
backfeed from more than one energized
phase feeding a common load), the
requirements of paragraph (l) of this
section apply if employees will work
the lines or equipment as energized, and
the requirements of paragraphs (m) and
(n) of this section apply if employees
will work the lines or equipment as
deenergized.
(8) Lasers. The employer shall install,
adjust, and operate laser equipment in
accordance with § 1926.54 of this
chapter.
(9) Hydraulic fluids. Hydraulic fluids
used for the insulated sections of
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equipment shall provide insulation for
the voltage involved.
(x) Definitions.
Affected employee. An employee
whose job requires him or her to operate
or use a machine or equipment on
which servicing or maintenance is being
performed under lockout or tagout, or
whose job requires him or her to work
in an area in which such servicing or
maintenance is being performed.
Attendant. An employee assigned to
remain immediately outside the
entrance to an enclosed or other space
to render assistance as needed to
employees inside the space.
Authorized employee. An employee
who locks out or tags out machines or
equipment in order to perform servicing
or maintenance on that machine or
equipment. An affected employee
becomes an authorized employee when
that employee’s duties include
performing servicing or maintenance
covered under this section.
Automatic circuit recloser. A selfcontrolled device for automatically
interrupting and reclosing an
alternating-current circuit, with a
predetermined sequence of opening and
reclosing followed by resetting, hold
closed, or lockout.
Barricade. A physical obstruction
such as tapes, cones, or A-frame type
wood or metal structures that provides
a warning about, and limits access to, a
hazardous area.
Barrier. A physical obstruction that
prevents contact with energized lines or
equipment or prevents unauthorized
access to a work area.
Bond. The electrical interconnection
of conductive parts designed to
maintain a common electric potential.
Bus. A conductor or a group of
conductors that serve as a common
connection for two or more circuits.
Bushing. An insulating structure that
includes a through conductor or that
provides a passageway for such a
conductor, and that, when mounted on
a barrier, insulates the conductor from
the barrier for the purpose of conducting
current from one side of the barrier to
the other.
Cable. A conductor with insulation,
or a stranded conductor with or without
insulation and other coverings (singleconductor cable), or a combination of
conductors insulated from one another
(multiple-conductor cable).
Cable sheath. A conductive protective
covering applied to cables.
Note to the definition of ‘‘cable sheath’’: A
cable sheath may consist of multiple layers
one or more of which is conductive.
Circuit. A conductor or system of
conductors through which an electric
current is intended to flow.
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Clearance (between objects). The clear
distance between two objects measured
surface to surface.
Clearance (for work). Authorization to
perform specified work or permission to
enter a restricted area.
Communication lines. (See Lines; (1)
Communication lines.)
Conductor. A material, usually in the
form of a wire, cable, or bus bar, used
for carrying an electric current.
Contract employer. An employer,
other than a host employer, that
performs work covered by this section
under contract.
Covered conductor. A conductor
covered with a dielectric having no
rated insulating strength or having a
rated insulating strength less than the
voltage of the circuit in which the
conductor is used.
Current-carrying part. A conducting
part intended to be connected in an
electric circuit to a source of voltage.
Non-current-carrying parts are those not
intended to be so connected.
Deenergized. Free from any electrical
connection to a source of potential
difference and from electric charge; not
having a potential that is different from
the potential of the earth.
Note to the definition of ‘‘deenergized’’:
The term applies only to current-carrying
parts, which are sometimes energized (alive).
Designated employee (designated
person). An employee (or person) who
is assigned by the employer to perform
specific duties under the terms of this
section and who has sufficient
knowledge of the construction and
operation of the equipment, and the
hazards involved, to perform his or her
duties safely.
Electric line truck. A truck used to
transport personnel, tools, and material
for electric supply line work.
Electric supply equipment. Equipment
that produces, modifies, regulates,
controls, or safeguards a supply of
electric energy.
Electric supply lines. (See Lines; (2)
Electric supply lines.)
Electric utility. An organization
responsible for the installation,
operation, or maintenance of an electric
supply system.
Enclosed space. A working space,
such as a manhole, vault, tunnel, or
shaft, that has a limited means of egress
or entry, that is designed for periodic
employee entry under normal operating
conditions, and that, under normal
conditions, does not contain a
hazardous atmosphere, but may contain
a hazardous atmosphere under
abnormal conditions.
Note to the definition of ‘‘enclosed space’’:
The Occupational Safety and Health
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Administration does not consider spaces that
are enclosed but not designed for employee
entry under normal operating conditions to
be enclosed spaces for the purposes of this
section. Similarly, the Occupational Safety
and Health Administration does not consider
spaces that are enclosed and that are
expected to contain a hazardous atmosphere
to be enclosed spaces for the purposes of this
section. Such spaces meet the definition of
permit spaces in § 1910.146, and entry into
them must conform to that standard.
Energized (alive, live). Electrically
connected to a source of potential
difference, or electrically charged so as
to have a potential significantly
different from that of earth in the
vicinity.
Energy isolating device. A physical
device that prevents the transmission or
release of energy, including, but not
limited to, the following: a manually
operated electric circuit breaker, a
disconnect switch, a manually operated
switch, a slide gate, a slip blind, a line
valve, blocks, and any similar device
with a visible indication of the position
of the device. (Push buttons, selector
switches, and other control-circuit-type
devices are not energy isolating
devices.)
Energy source. Any electrical,
mechanical, hydraulic, pneumatic,
chemical, nuclear, thermal, or other
energy source that could cause injury to
employees.
Entry (as used in paragraph (e) of this
section). The action by which a person
passes through an opening into an
enclosed space. Entry includes ensuing
work activities in that space and is
considered to have occurred as soon as
any part of the entrant’s body breaks the
plane of an opening into the space.
Equipment (electric). A general term
including material, fittings, devices,
appliances, fixtures, apparatus, and the
like used as part of or in connection
with an electrical installation.
Exposed, Exposed to contact (as
applied to energized parts). Not isolated
or guarded.
Fall restraint system. A fall protection
system that prevents the user from
falling any distance.
First-aid training. Training in the
initial care, including cardiopulmonary
resuscitation (which includes chest
compressions, rescue breathing, and, as
appropriate, other heart and lung
resuscitation techniques), performed by
a person who is not a medical
practitioner, of a sick or injured person
until definitive medical treatment can
be administered.
Ground. A conducting connection,
whether planned or unplanned,
between an electric circuit or equipment
and the earth, or to some conducting
body that serves in place of the earth.
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Grounded. Connected to earth or to
some conducting body that serves in
place of the earth.
Guarded. Covered, fenced, enclosed,
or otherwise protected, by means of
suitable covers or casings, barrier rails
or screens, mats, or platforms, designed
to minimize the possibility, under
normal conditions, of dangerous
approach or inadvertent contact by
persons or objects.
Note to the definition of ‘‘guarded’’: Wires
that are insulated, but not otherwise
protected, are not guarded.
Hazardous atmosphere. An
atmosphere that may expose employees
to the risk of death, incapacitation,
impairment of ability to self-rescue (that
is, escape unaided from an enclosed
space), injury, or acute illness from one
or more of the following causes:
(1) Flammable gas, vapor, or mist in
excess of 10 percent of its lower
flammable limit (LFL);
(2) Airborne combustible dust at a
concentration that meets or exceeds its
LFL;
Note to the definition of ‘‘hazardous
atmosphere’’ (2): This concentration may be
approximated as a condition in which the
dust obscures vision at a distance of 1.52
meters (5 feet) or less.
(3) Atmospheric oxygen concentration
below 19.5 percent or above 23.5
percent;
(4) Atmospheric concentration of any
substance for which a dose or a
permissible exposure limit is published
in Subpart G, Occupational Health and
Environmental Control, or in Subpart Z,
Toxic and Hazardous Substances, of
this part and which could result in
employee exposure in excess of its dose
or permissible exposure limit;
Note to the definition of ‘‘hazardous
atmosphere’’ (4): An atmospheric
concentration of any substance that is not
capable of causing death, incapacitation,
impairment of ability to self-rescue, injury, or
acute illness due to its health effects is not
covered by this provision.
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(5) Any other atmospheric condition
that is immediately dangerous to life or
health.
Note to the definition of ‘‘hazardous
atmosphere’’ (5): For air contaminants for
which the Occupational Safety and Health
Administration has not determined a dose or
permissible exposure limit, other sources of
information, such as Material Safety Data
Sheets that comply with the Hazard
Communication Standard, § 1910.1200,
published information, and internal
documents can provide guidance in
establishing acceptable atmospheric
conditions.
High-power tests. Tests in which the
employer uses fault currents, load
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currents, magnetizing currents, and linedropping currents to test equipment,
either at the equipment’s rated voltage
or at lower voltages.
High-voltage tests. Tests in which the
employer uses voltages of
approximately 1,000 volts as a practical
minimum and in which the voltage
source has sufficient energy to cause
injury.
High wind. A wind of such velocity
that one or more of the following
hazards would be present:
(1) The wind could blow an employee
from an elevated location,
(2) The wind could cause an
employee or equipment handling
material to lose control of the material,
or
(3) The wind would expose an
employee to other hazards not
controlled by the standard involved.
Note to the definition of ‘‘high wind’’: The
Occupational Safety and Health
Administration normally considers winds
exceeding 64.4 kilometers per hour (40 miles
per hour), or 48.3 kilometers per hour (30
miles per hour) if the work involves material
handling, as meeting this criteria, unless the
employer takes precautions to protect
employees from the hazardous effects of the
wind.
Host employer. An employer that
operates, or that controls the operating
procedures for, an electric power
generation, transmission, or distribution
installation on which a contract
employer is performing work covered by
this section.
Note to the definition of ‘‘host employer’’:
The Occupational Safety and Health
Administration will treat the electric utility
or the owner of the installation as the host
employer if it operates or controls operating
procedures for the installation. If the electric
utility or installation owner neither operates
nor controls operating procedures for the
installation, the Occupational Safety and
Health Administration will treat the
employer that the utility or owner has
contracted with to operate or control the
operating procedures for the installation as
the host employer. In no case will there be
more than one host employer.
Immediately dangerous to life or
health (IDLH). Any condition that poses
an immediate or delayed threat to life or
that would cause irreversible adverse
health effects or that would interfere
with an individual’s ability to escape
unaided from a permit space.
Note to the definition of ‘‘immediately
dangerous to life or health’’: Some
materials—hydrogen fluoride gas and
cadmium vapor, for example—may produce
immediate transient effects that, even if
severe, may pass without medical attention,
but are followed by sudden, possibly fatal
collapse 12–72 hours after exposure. The
victim ‘‘feels normal’’ from recovery from
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transient effects until collapse. Such
materials in hazardous quantities are
considered to be ‘‘immediately’’ dangerous to
life or health.
Insulated. Separated from other
conducting surfaces by a dielectric
(including air space) offering a high
resistance to the passage of current.
Note to the definition of ‘‘insulated’’:
When any object is said to be insulated, it is
understood to be insulated for the conditions
to which it normally is subjected. Otherwise,
it is, for the purpose of this section,
uninsulated.
Insulation (cable). Material relied
upon to insulate the conductor from
other conductors or conducting parts or
from ground.
Isolated. Not readily accessible to
persons unless special means for access
are used.
Line-clearance tree trimmer. An
employee who, through related training
or on-the-job experience or both, is
familiar with the special techniques and
hazards involved in line-clearance tree
trimming.
Note 1 to the definition of ‘‘line-clearance
tree trimmer’’: An employee who is regularly
assigned to a line-clearance tree-trimming
crew and who is undergoing on-the-job
training and who, in the course of such
training, has demonstrated an ability to
perform duties safely at his or her level of
training and who is under the direct
supervision of a line-clearance tree trimmer
is considered to be a line-clearance tree
trimmer for the performance of those duties.
Note 2 to the definition of ‘‘line-clearance
tree trimmer’’: A line-clearance tree trimmer
is not considered to be a ‘‘qualified
employee’’ under this section unless he or
she has the training required for a qualified
employee under paragraph (a)(2)(ii) of this
section. However, under the electrical safetyrelated work practices standard in Subpart S
of this part, a line-clearance tree trimmer is
considered to be a ‘‘qualified employee’’.
Tree trimming performed by such ‘‘qualified
employees’’ is not subject to the electrical
safety-related work practice requirements
contained in §§ 1910.331 through 1910.335 of
this part. (See also the note following
§ 1910.332(b)(3) of this part for information
regarding the training an employee must
have to be considered a qualified employee
under §§ 1910.331 through 1910.335 of this
part.)
Line-clearance tree trimming. The
pruning, trimming, repairing,
maintaining, removing, or clearing of
trees, or the cutting of brush, that is
within the following distance of electric
supply lines and equipment:
(1) For voltages to ground of 50
kilovolts or less—3.05 meters (10 feet);
(2) For voltages to ground of more
than 50 kilovolts—3.05 meters (10 feet)
plus 0.10 meters (4 inches) for every 10
kilovolts over 50 kilovolts.
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Lines. (1) Communication lines. The
conductors and their supporting or
containing structures which are used for
public or private signal or
communication service, and which
operate at potentials not exceeding 400
volts to ground or 750 volts between any
two points of the circuit, and the
transmitted power of which does not
exceed 150 watts. If the lines are
operating at less than 150 volts, no limit
is placed on the transmitted power of
the system. Under certain conditions,
communication cables may include
communication circuits exceeding these
limitations where such circuits are also
used to supply power solely to
communication equipment.
Note to the definition of ‘‘communication
lines’’: Telephone, telegraph, railroad signal,
data, clock, fire, police alarm, cable
television, and other systems conforming to
this definition are included. Lines used for
signaling purposes, but not included under
this definition, are considered as electric
supply lines of the same voltage.
(2) Electric supply lines. Conductors
used to transmit electric energy and
their necessary supporting or containing
structures. Signal lines of more than 400
volts are always supply lines within this
section, and those of less than 400 volts
are considered as supply lines, if so run
and operated throughout.
Manhole. A subsurface enclosure that
personnel may enter and that is used for
installing, operating, and maintaining
submersible equipment or cable.
Minimum approach distance. The
closest distance an employee may
approach an energized or a grounded
object.
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Note to the definition of ‘‘minimum
approach distance’’: Paragraph (l)(3)(i) of this
section requires employers to establish
minimum approach distances.
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Personal fall arrest system. A system
used to arrest an employee in a fall from
a working level.
Qualified employee (qualified
person). An employee (person)
knowledgeable in the construction and
operation of the electric power
generation, transmission, and
distribution equipment involved, along
with the associated hazards.
Note 1 to the definition of ‘‘qualified
employee (qualified person)’’: An employee
must have the training required by (a)(2)(ii)
of this section to be a qualified employee.
Note 2 to the definition of ‘‘qualified
employee (qualified person)’’: Except under
(g)(2)(iv)(C)(2) and (g)(2)(iv)(C)(3) of this
section, an employee who is undergoing onthe-job training and who has demonstrated,
in the course of such training, an ability to
perform duties safely at his or her level of
training and who is under the direct
supervision of a qualified person is a
qualified person for the performance of those
duties.
Statistical sparkover voltage. A
transient overvoltage level that produces
a 97.72-percent probability of sparkover
(that is, two standard deviations above
the voltage at which there is a 50percent probability of sparkover).
Statistical withstand voltage. A
transient overvoltage level that produces
a 0.14-percent probability of sparkover
(that is, three standard deviations below
the voltage at which there is a 50percent probability of sparkover).
Switch. A device for opening and
closing or for changing the connection
of a circuit. In this section, a switch is
manually operable, unless otherwise
stated.
System operator. A qualified person
designated to operate the system or its
parts.
Vault. An enclosure, above or below
ground, that personnel may enter and
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that is used for installing, operating, or
maintaining equipment or cable.
Vented vault. A vault that has
provision for air changes using exhaustflue stacks and low-level air intakes
operating on pressure and temperature
differentials that provide for airflow that
precludes a hazardous atmosphere from
developing.
Voltage. The effective (root mean
square, or rms) potential difference
between any two conductors or between
a conductor and ground. This section
expresses voltages in nominal values,
unless otherwise indicated. The
nominal voltage of a system or circuit is
the value assigned to a system or circuit
of a given voltage class for the purpose
of convenient designation. The
operating voltage of the system may
vary above or below this value.
Work-positioning equipment. A body
belt or body harness system rigged to
allow an employee to be supported on
an elevated vertical surface, such as a
utility pole or tower leg, and work with
both hands free while leaning.
Appendix A to § 1910.269—Flow Charts
This appendix presents information, in the
form of flow charts, that illustrates the scope
and application of § 1910.269. This appendix
addresses the interface between § 1910.269
and Subpart S of this Part (Electrical),
between § 1910.269 and § 1910.146 (Permitrequired confined spaces), and between
§ 1910.269 and § 1910.147 (The control of
hazardous energy (lockout/tagout)). These
flow charts provide guidance for employers
trying to implement the requirements of
§ 1910.269 in combination with other
General Industry Standards contained in Part
1910. Employers should always consult the
relevant standards, in conjunction with this
appendix, to ensure compliance with all
applicable requirements.
BILLING CODE 4510–26–P
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I. Introduction
Electric utilities design electric power
generation, transmission, and distribution
installations to meet National Electrical
Safety Code (NESC), ANSI C2, requirements.
Electric utilities also design transmission and
distribution lines to limit line outages as
required by system reliability criteria 1 and to
withstand the maximum overvoltages
impressed on the system. Conditions such as
switching surges, faults, and lightning can
cause overvoltages. Electric utilities generally
select insulator design and lengths and the
clearances to structural parts so as to prevent
outages from contaminated line insulation
and during storms. Line insulator lengths and
structural clearances have, over the years,
come closer to the minimum approach
distances used by workers. As minimum
approach distances and structural clearances
converge, it is increasingly important that
1 Federal, State, and local regulatory bodies and
electric utilities set reliability requirements that
limit the number and duration of system outages.
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system designers and system operating and
maintenance personnel understand the
concepts underlying minimum approach
distances.
The information in this appendix will
assist employers in complying with the
minimum approach-distance requirements
contained in § 1910.269(l)(3) and (q)(3).
Employers must use the technical criteria
and methodology presented in this appendix
in establishing minimum approach distances
in accordance with § 1910.269(l)(3)(i) and
Table R–3 and Table R–8. This appendix
provides essential background information
and technical criteria for the calculation of
the required minimum approach distances
for live-line work on electric power
generation, transmission, and distribution
installations.
Unless an employer is using the maximum
transient overvoltages specified in Table R–
9 for voltages over 72.5 kilovolts, the
employer must use persons knowledgeable in
the techniques discussed in this appendix,
and competent in the field of electric
transmission and distribution system design,
to determine the maximum transient
overvoltage.
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II. General
A. Definitions. The following definitions
from § 1910.269(x) relate to work on or near
electric power generation, transmission, and
distribution lines and equipment and the
electrical hazards they present.
Exposed. . . . Not isolated or guarded.
Guarded. Covered, fenced, enclosed, or
otherwise protected, by means of suitable
covers or casings, barrier rails or screens,
mats, or platforms, designed to minimize the
possibility, under normal conditions, of
dangerous approach or inadvertent contact
by persons or objects.
Note to the definition of ‘‘guarded’’: Wires
that are insulated, but not otherwise
protected, are not guarded.
Insulated. Separated from other conducting
surfaces by a dielectric (including air space)
offering a high resistance to the passage of
current.
Note to the definition of ‘‘insulated’’:
When any object is said to be insulated, it is
understood to be insulated for the conditions
to which it normally is subjected. Otherwise,
it is, for the purpose of this section,
uninsulated.
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Appendix B to § 1910.269—Working on
Exposed Energized Parts
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Isolated. Not readily accessible to persons
unless special means for access are used.
Statistical sparkover voltage. A transient
overvoltage level that produces a 97.72percent probability of sparkover (that is, two
standard deviations above the voltage at
which there is a 50-percent probability of
sparkover).
Statistical withstand voltage. A transient
overvoltage level that produces a 0.14percent probability of sparkover (that is,
three standard deviations below the voltage
at which there is a 50-percent probability of
sparkover).
B. Installations energized at 50 to 300
volts. The hazards posed by installations
energized at 50 to 300 volts are the same as
those found in many other workplaces. That
is not to say that there is no hazard, but the
complexity of electrical protection required
does not compare to that required for highvoltage systems. The employee must avoid
contact with the exposed parts, and the
protective equipment used (such as rubber
insulating gloves) must provide insulation for
the voltages involved.
C. Exposed energized parts over 300 volts
AC. Paragraph (l)(3)(i) of § 1910.269 requires
the employer to establish minimum approach
distances no less than the distances
computed by Table R–3 for ac systems so that
employees can work safely without risk of
sparkover.2
Unless the employee is using electrical
protective equipment, air is the insulating
medium between the employee and
energized parts. The distance between the
employee and an energized part must be
sufficient for the air to withstand the
maximum transient overvoltage that can
reach the worksite under the working
conditions and practices the employee is
using. This distance is the minimum air
insulation distance, and it is equal to the
electrical component of the minimum
approach distance.
Normal system design may provide or
include a means (such as lightning arrestors)
to control maximum anticipated transient
overvoltages, or the employer may use
temporary devices (portable protective gaps)
or measures (such as preventing automatic
circuit breaker reclosing) to achieve the same
result. Paragraph (l)(3)(ii) of § 1910.269
requires the employer to determine the
maximum anticipated per-unit transient
overvoltage, phase-to-ground, through an
engineering analysis or assume a maximum
anticipated per-unit transient overvoltage,
phase-to-ground, in accordance with Table
R–9, which specifies the following
maximums for ac systems:
72.6 to 420.0 kilovolts—3.5 per unit
420.1 to 550.0 kilovolts—3.0 per unit
2 Sparkover is a disruptive electric discharge in
which an electric arc forms and electric current
passes through air.
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550.1 to 800.0 kilovolts—2.5 per unit
See paragraph IV.A.2, later in this
appendix, for additional discussion of
maximum transient overvoltages.
D. Types of exposures. Employees working
on or near energized electric power
generation, transmission, and distribution
systems face two kinds of exposures: Phaseto-ground and phase-to-phase. The exposure
is phase-to-ground: (1) With respect to an
energized part, when the employee is at
ground potential or (2) with respect to
ground, when an employee is at the potential
of the energized part during live-line
barehand work. The exposure is phase-tophase, with respect to an energized part,
when an employee is at the potential of
another energized part (at a different
potential) during live-line barehand work.
III. Determination of Minimum Approach
Distances for AC Voltages Greater Than 300
Volts
A. Voltages of 301 to 5,000 volts. Test data
generally forms the basis of minimum air
insulation distances. The lowest voltage for
which sufficient test data exists is 5,000
volts, and these data indicate that the
minimum air insulation distance at that
voltage is 20 millimeters (1 inch). Because
the minimum air insulation distance
increases with increasing voltage, and,
conversely, decreases with decreasing
voltage, an assumed minimum air insulation
distance of 20 millimeters will protect
against sparkover at voltages of 301 to 5,000
volts. Thus, 20 millimeters is the electrical
component of the minimum approach
distance for these voltages.
B. Voltages of 5.1 to 72.5 kilovolts. For
voltages from 5.1 to 72.5 kilovolts, the
Occupational Safety and Health
Administration bases the methodology for
calculating the electrical component of the
minimum approach distance on Institute of
Electrical and Electronic Engineers (IEEE)
Standard 4–1995, Standard Techniques for
High-Voltage Testing. Table 1 lists the critical
sparkover distances from that standard as
listed in IEEE Std 516–2009, IEEE Guide for
Maintenance Methods on Energized Power
Lines.
TABLE 1—SPARKOVER DISTANCE FOR
ROD-TO-ROD GAP
Gap spacing
from IEEE Std
4–1995
(cm)
60 Hz Rod-to-Rod
sparkover
(kV peak)
25
36
46
53
60
70
79
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2
3
4
5
6
8
10
TABLE 1—SPARKOVER DISTANCE FOR
ROD-TO-ROD GAP—Continued
60 Hz Rod-to-Rod
sparkover
(kV peak)
Gap spacing
from IEEE Std
4–1995
(cm)
86 ......................................
95 ......................................
104 ....................................
112 ....................................
120 ....................................
143 ....................................
167 ....................................
192 ....................................
218 ....................................
243 ....................................
270 ....................................
322 ....................................
12
14
16
18
20
25
30
35
40
45
50
60
Source: IEEE Std 516–2009.
To use this table to determine the electrical
component of the minimum approach
distance, the employer must determine the
peak phase-to-ground transient overvoltage
and select a gap from the table that
corresponds to that voltage as a withstand
voltage rather than a critical sparkover
voltage. To calculate the electrical
component of the minimum approach
distance for voltages between 5 and 72.5
kilovolts, use the following procedure:
1. Divide the phase-to-phase voltage by the
square root of 3 to convert it to a phase-toground voltage.
2. Multiply the phase-to-ground voltage by
the square root of 2 to convert the rms value
of the voltage to the peak phase-to-ground
voltage.
3. Multiply the peak phase-to-ground
voltage by the maximum per-unit transient
overvoltage, which, for this voltage range, is
3.0, as discussed later in this appendix. This
is the maximum phase-to-ground transient
overvoltage, which corresponds to the
withstand voltage for the relevant exposure.3
4. Divide the maximum phase-to-ground
transient overvoltage by 0.85 to determine
the corresponding critical sparkover voltage.
(The critical sparkover voltage is 3 standard
deviations (or 15 percent) greater than the
withstand voltage.)
5. Determine the electrical component of
the minimum approach distance from Table
1 through interpolation.
Table 2 illustrates how to derive the
electrical component of the minimum
approach distance for voltages from 5.1 to
72.5 kilovolts, before the application of any
altitude correction factor, as explained later.
3 The withstand voltage is the voltage at which
sparkover is not likely to occur across a specified
distance. It is the voltage taken at the 3s point
below the sparkover voltage, assuming that the
sparkover curve follows a normal distribution.
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TABLE 2—CALCULATING THE ELECTRICAL COMPONENT OF MAD 751 V TO 72.5 KV
Maximum system phase-to-phase voltage (kV)
Step
15
1. Divide by √3 .................................................................................
2. Multiply by √2 ...............................................................................
3. Multiply by 3.0 .............................................................................
4. Divide by 0.85 ..............................................................................
5. Interpolate from Table 1 ..............................................................
Electrical component of MAD (cm) ..................................................
C. Voltages of 72.6 to 800 kilovolts. For
voltages of 72.6 kilovolts to 800 kilovolts,
this section bases the electrical component of
minimum approach distances, before the
application of any altitude correction factor,
on the following formula:
Equation 1—For Voltages of 72.6 kV to 800
kV
D = 0.3048(C + a) VL-GT
Where:
D = Electrical component of the minimum
approach distance in air in meters;
C = a correction factor associated with the
variation of gap sparkover with voltage;
36
8.7
12.2
36.7
43.2
3+(7.2/10)*1
3.72
46
20.8
29.4
88.2
103.7
14+(8.7/9)*2
15.93
a = A factor relating to the saturation of air
at system voltages of 345 kilovolts or
higher; 4
VL-G = Maximum system line-to-ground rms
voltage in kilovolts—it should be the
‘‘actual’’ maximum, or the normal
highest voltage for the range (for
example, 10 percent above the nominal
voltage); and
T = Maximum transient overvoltage factor in
per unit.
In Equation 1, C is 0.01: (1) For phase-toground exposures that the employer can
demonstrate consist only of air across the
approach distance (gap) and (2) for phase-tophase exposures if the employer can
demonstrate that no insulated tool spans the
72.5
26.6
37.6
112.7
132.6
20+(12.6/23)*5
22.74
41.9
59.2
177.6
208.9
35+(16.9/26)*5
38.25
gap and that no large conductive object is in
the gap. Otherwise, C is 0.011.
In Equation 1, the term a varies depending
on whether the employee’s exposure is
phase-to-ground or phase-to-phase and on
whether objects are in the gap. The employer
must use the equations in Table 3 to calculate
a. Sparkover test data with insulation
spanning the gap form the basis for the
equations for phase-to-ground exposures, and
sparkover test data with only air in the gap
form the basis for the equations for phase-tophase exposures. The phase-to-ground
equations result in slightly higher values of
a, and, consequently, produce larger
minimum approach distances, than the
phase-to-phase equations for the same value
of VPeak.
TABLE 3—EQUATIONS FOR CALCULATING THE SURGE FACTOR, a
Phase-to-ground exposures
VPeak = TL-GVL-G √2 ......................................................................
a ...................................................................................................
635 kV or less
0
635.1 to 915 kV
(VPeak- 635)/140,000
VPeak = TL-GVL-G√2 .......................................................................
More than 1,050 kV
a ...................................................................................................
915.1 to 1,050 kV
(VPeak-645)/135,000
(VPeak-675)/125,000
Phase-to-phase exposures 1
VPeak = (1.35TL-G + 0.45)VL-G√2 ..................................................
a ...................................................................................................
630 kV or less
0
VPeak = (1.35TL-G + 0.45)VL-G√2 ..................................................
a ...................................................................................................
630.1 to 848 kV
(VPeak-630)/155,000
1,131.1 to 1,485 kV
(VPeak-628)/153,846
848.1 to 1,131 kV
(VPeak-633.6)/152,207
More than 1,485 kV
(VPeak-350.5)/203,666
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1 Use the equations for phase-to-ground exposures (with V
Peak for phase-to-phase exposures) unless the employer can demonstrate that no insulated tool spans the gap and that no large conductive object is in the gap.
In Equation 1, T is the maximum transient
overvoltage factor in per unit. As noted
earlier, § 1910.269(l)(3)(ii) requires the
employer to determine the maximum
anticipated per-unit transient overvoltage,
phase-to-ground, through an engineering
analysis or assume a maximum anticipated
per-unit transient overvoltage, phase-toground, in accordance with Table R–9. For
phase-to-ground exposures, the employer
uses this value, called TL-G, as T in Equation
1. IEEE Std 516–2009 provides the following
formula to calculate the phase-to-phase
maximum transient overvoltage, TL-L, from
TL-G:
TL-L = 1.35TL-G + 0.45
For phase-to-phase exposures, the employer
uses this value as T in Equation 1.
D. Provisions for inadvertent movement.
The minimum approach distance must
include an ‘‘adder’’ to compensate for the
inadvertent movement of the worker relative
to an energized part or the movement of the
part relative to the worker. This ‘‘adder’’
must account for this possible inadvertent
movement and provide the worker with a
comfortable and safe zone in which to work.
Employers must add the distance for
inadvertent movement (called the
‘‘ergonomic component of the minimum
approach distance’’) to the electrical
component to determine the total safe
minimum approach distances used in liveline work.
The Occupational Safety and Health
Administration based the ergonomic
component of the minimum approach
distance on response time-distance analysis.
This technique uses an estimate of the total
response time to a hazardous incident and
converts that time to the distance traveled.
For example, the driver of a car takes a given
amount of time to respond to a ‘‘stimulus’’
and stop the vehicle. The elapsed time
involved results in the car’s traveling some
distance before coming to a complete stop.
This distance depends on the speed of the car
4 Test data demonstrates that the saturation factor
is greater than 0 at peak voltages of about 630
kilovolts. Systems operating at 345 kilovolts (or
maximum system voltages of 362 kilovolts) can
have peak maximum transient overvoltages
exceeding 630 kilovolts. Table R–3 sets equations
for calculating a based on peak voltage.
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at the time the stimulus appears and the
reaction time of the driver.
In the case of live-line work, the employee
must first perceive that he or she is
approaching the danger zone. Then, the
worker responds to the danger and must
decelerate and stop all motion toward the
energized part. During the time it takes to
stop, the employee will travel some distance.
This is the distance the employer must add
to the electrical component of the minimum
approach distance to obtain the total safe
minimum approach distance.
At voltages from 751 volts to 72.5
kilovolts,5 the electrical component of the
minimum approach distance is smaller than
the ergonomic component. At 72.5 kilovolts,
the electrical component is only a little more
than 0.3 meters (1 foot). An ergonomic
component of the minimum approach
distance must provide for all the worker’s
unanticipated movements. At these voltages,
workers generally use rubber insulating
gloves; however, these gloves protect only a
worker’s hands and arms. Therefore, the
energized object must be at a safe approach
distance to protect the worker’s face. In this
case, 0.61 meters (2 feet) is a sufficient and
practical ergonomic component of the
minimum approach distance.
For voltages between 72.6 and 800
kilovolts, employees must use different work
practices during energized line work.
Generally, employees use live-line tools (hot
sticks) to perform work on energized
equipment. These tools, by design, keep the
energized part at a constant distance from the
employee and, thus, maintain the appropriate
minimum approach distance automatically.
The location of the worker and the type of
work methods the worker is using also
influence the length of the ergonomic
component of the minimum approach
distance. In this higher voltage range, the
employees use work methods that more
tightly control their movements than when
the workers perform work using rubber
insulating gloves. The worker, therefore, is
farther from the energized line or equipment
and must be more precise in his or her
movements just to perform the work. For
these reasons, this section adopts an
ergonomic component of the minimum
approach distance of 0.31 m (1 foot) for
voltages between 72.6 and 800 kilovolts.
Table 4 summarizes the ergonomic
component of the minimum approach
distance for various voltage ranges.
TABLE 4—ERGONOMIC COMPONENT OF MINIMUM APPROACH DISTANCE
Distance
Voltage range (kV)
m
0.301 to 0.750 ..................................................................................................................................................
0.751 to 72.5 ....................................................................................................................................................
72.6 to 800 .......................................................................................................................................................
ft
0.31
0.61
0.31
1.0
2.0
1.0
Note: The employer must add this distance to the electrical component of the minimum approach distance to obtain the full minimum approach
distance.
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The ergonomic component of the
minimum approach distance accounts for
errors in maintaining the minimum approach
distance (which might occur, for example, if
an employee misjudges the length of a
conductive object he or she is holding), and
for errors in judging the minimum approach
distance. The ergonomic component also
accounts for inadvertent movements by the
employee, such as slipping. In contrast, the
working position selected to properly
maintain the minimum approach distance
must account for all of an employee’s
reasonably likely movements and still permit
the employee to adhere to the applicable
minimum approach distance. (See Figure 1.)
Reasonably likely movements include an
employee’s adjustments to tools, equipment,
and working positions and all movements
needed to perform the work. For example,
the employee should be able to perform all
of the following actions without straying into
the minimum approach distance:
• Adjust his or her hardhat,
• maneuver a tool onto an energized part
with a reasonable amount of overreaching or
underreaching,
• reach for and handle tools, material, and
equipment passed to him or her, and
• adjust tools, and replace components on
them, when necessary during the work
procedure.
The training of qualified employees
required under § 1910.269(a)(2), and the job
planning and briefing required under
§ 1910.269(c), must address selection of a
proper working position.
5 For voltages of 50 to 300 volts, Table R–3
specifies a minimum approach distance of ‘‘avoid
contact.’’ The minimum approach distance for this
voltage range contains neither an electrical
component nor an ergonomic component.
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approximately 3 kilovolts per millimeter.6
E. Miscellaneous correction factors.
Changes in the air medium that forms the
insulation influences the strength of an air
gap. A brief discussion of each factor follows.
1. Dielectric strength of air. The dielectric
strength of air in a uniform electric field at
standard atmospheric conditions is
6 For the purposes of estimating arc length,
§ 1910.269 generally assumes a more conservative
dielectric strength of 10 kilovolts per 25.4
millimeters, consistent with assumptions made in
consensus standards such as the National Electrical
Safety Code (IEEE C2–2012). The more conservative
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The pressure, temperature, and humidity of
the air, the shape, dimensions, and
separation of the electrodes, and the
value accounts for variables such as electrode
shape, wave shape, and a certain amount of
overvoltage.
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characteristics of the applied voltage (wave
shape) affect the disruptive gradient.
2. Atmospheric effect. The empirically
determined electrical strength of a given gap
is normally applicable at standard
atmospheric conditions (20 °C, 101.3
kilopascals, 11 grams/cubic centimeter
humidity). An increase in the density
(humidity) of the air inhibits sparkover for a
given air gap. The combination of
temperature and air pressure that results in
the lowest gap sparkover voltage is high
temperature and low pressure. This
combination of conditions is not likely to
occur. Low air pressure, generally associated
with high humidity, causes increased
electrical strength. An average air pressure
generally correlates with low humidity. Hot
and dry working conditions normally result
in reduced electrical strength. The equations
for minimum approach distances in Table
R–3 assume standard atmospheric
conditions.
3. Altitude. The reduced air pressure at
high altitudes causes a reduction in the
electrical strength of an air gap. An employer
must increase the minimum approach
distance by about 3 percent per 300 meters
(1,000 feet) of increased altitude for altitudes
above 900 meters (3,000 feet). Table R–5
specifies the altitude correction factor that
the employer must use in calculating
minimum approach distances.
IV. Determining Minimum Approach
Distances
A. Factors Affecting Voltage Stress at the
Worksite
1. System voltage (nominal). The nominal
system voltage range determines the voltage
for purposes of calculating minimum
approach distances. The employer selects the
range in which the nominal system voltage
falls, as given in the relevant table, and uses
the highest value within that range in perunit calculations.
2. Transient overvoltages. Operation of
switches or circuit breakers, a fault on a line
or circuit or on an adjacent circuit, and
similar activities may generate transient
overvoltages on an electrical system. Each
overvoltage has an associated transient
voltage wave shape. The wave shape arriving
at the site and its magnitude vary
considerably.
In developing requirements for minimum
approach distances, the Occupational Safety
and Health Administration considered the
most common wave shapes and the
magnitude of transient overvoltages found on
electric power generation, transmission, and
distribution systems. The equations in Table
R–3 for minimum approach distances use
per-unit maximum transient overvoltages,
which are relative to the nominal maximum
voltage of the system. For example, a
maximum transient overvoltage value of 3.0
per unit indicates that the highest transient
overvoltage is 3.0 times the nominal
maximum system voltage.
3. Typical magnitude of overvoltages.
Table 5 lists the magnitude of typical
transient overvoltages.
TABLE 5—MAGNITUDE OF TYPICAL TRANSIENT OVERVOLTAGES
Magnitude
(per unit)
Cause
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Energized 200-mile line without closing resistors ...........................................................................................................................
Energized 200-mile line with one-step closing resistor ...................................................................................................................
Energized 200-mile line with multistep resistor ...............................................................................................................................
Reclosing with trapped charge one-step resistor ............................................................................................................................
Opening surge with single restrike ..................................................................................................................................................
Fault initiation unfaulted phase ........................................................................................................................................................
Fault initiation adjacent circuit .........................................................................................................................................................
Fault clearing ...................................................................................................................................................................................
4. Standard deviation—air-gap withstand.
For each air gap length under the same
atmospheric conditions, there is a statistical
variation in the breakdown voltage. The
probability of breakdown against voltage has
a normal (Gaussian) distribution. The
standard deviation of this distribution varies
with the wave shape, gap geometry, and
atmospheric conditions. The withstand
voltage of the air gap is three standard
deviations (3s) below the critical sparkover
voltage. (The critical sparkover voltage is the
crest value of the impulse wave that, under
specified conditions, causes sparkover 50
percent of the time. An impulse wave of
three standard deviations below this value,
that is, the withstand voltage, has a
probability of sparkover of approximately 1
in 1,000.)
5. Broken Insulators. Tests show
reductions in the insulation strength of
insulator strings with broken skirts. Broken
units may lose up to 70 percent of their
withstand capacity. Because an employer
cannot determine the insulating capability of
a broken unit without testing it, the employer
must consider damaged units in an insulator
to have no insulating value. Additionally, the
presence of a live-line tool alongside an
insulator string with broken units may
further reduce the overall insulating strength.
The number of good units that must be
present in a string for it to be ‘‘insulated’’ as
defined by § 1910.269(x) depends on the
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maximum overvoltage possible at the
worksite.
B. Minimum Approach Distances Based on
Known, Maximum-Anticipated Per-Unit
Transient Overvoltages
1. Determining the minimum approach
distance for AC systems. Under
§ 1910.269(l)(3)(ii), the employer must
determine the maximum anticipated per-unit
transient overvoltage, phase-to-ground,
through an engineering analysis or must
assume a maximum anticipated per-unit
transient overvoltage, phase-to-ground, in
accordance with Table R–9. When the
employer conducts an engineering analysis of
the system and determines that the maximum
transient overvoltage is lower than specified
by Table R–9, the employer must ensure that
any conditions assumed in the analysis, for
example, that employees block reclosing on
a circuit or install portable protective gaps,
are present during energized work. To ensure
that these conditions are present, the
employer may need to institute new livework procedures reflecting the conditions
and limitations set by the engineering
analysis.
2. Calculation of reduced approach
distance values. An employer may take the
following steps to reduce minimum approach
distances when the maximum transient
overvoltage on the system (that is, the
maximum transient overvoltage without
additional steps to control overvoltages)
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3.5
2.1
2.5
2.2
3.0
2.1
2.5
1.7 to 1.9
produces unacceptably large minimum
approach distances:
Step 1. Determine the maximum voltage
(with respect to a given nominal voltage
range) for the energized part.
Step 2. Determine the technique to use to
control the maximum transient overvoltage.
(See paragraphs IV.C and IV.D of this
appendix.) Determine the maximum transient
overvoltage that can exist at the worksite
with that form of control in place and with
a confidence level of 3s. This voltage is the
withstand voltage for the purpose of
calculating the appropriate minimum
approach distance.
Step 3. Direct employees to implement
procedures to ensure that the control
technique is in effect during the course of the
work.
Step 4. Using the new value of transient
overvoltage in per unit, calculate the required
minimum approach distance from Table
R–3.
C. Methods of Controlling Possible Transient
Overvoltage Stress Found on a System
1. Introduction. There are several means of
controlling overvoltages that occur on
transmission systems. For example, the
employer can modify the operation of circuit
breakers or other switching devices to reduce
switching transient overvoltages.
Alternatively, the employer can hold the
overvoltage to an acceptable level by
installing surge arresters or portable
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Step 5. Use this value of T 12 in the
equation in Table R–3 to obtain the minimum
approach distance. If the worksite is no more
than 900 meters (3,000 feet) above sea level,
the employer may use this value of T to
determine the minimum approach distance
from Table 7 through Table 14.
Note: All rounding must be to the next
higher value (that is, always round up).
Sample protective gap calculations.
Problem: Employees are to perform work
on a 500-kilovolt transmission line at sea
level that is subject to transient overvoltages
of 2.4 p.u. The maximum operating voltage
of the line is 550 kilovolts. Determine the
length of the protective gap that will provide
the minimum practical safe approach
distance. Also, determine what that
minimum approach distance is.
Step 1. Calculate the smallest practical
maximum transient overvoltage (1.25 times
the crest phase-to-ground voltage): 13
9 The employer should check the withstand
voltage to ensure that it results in a probability of
gap flashover that is acceptable from a system
outage perspective. (In other words, a gap sparkover
will produce a system outage. The employer should
determine whether such an outage will impact
overall system performance to an acceptable
degree.) In general, the withstand voltage should be
at least 1.25 times the maximum crest operating
voltage.
10 The manufacturer of the gap provides, based on
test data, the critical sparkover voltage for each gap
spacing (for example, a critical sparkover voltage of
665 kilovolts for a gap spacing of 1.2 meters). The
withstand voltage for the gap is equal to 85 percent
of its critical sparkover voltage.
11 Switch steps 1 and 2 if the length of the
protective gap is known.
12 IEEE Std 516–2009 states that most employers
add 0.2 to the calculated value of T as an additional
safety factor.
13 To eliminate sparkovers due to minor system
disturbances, the employer should use a withstand
voltage no lower than 1.25 p.u. Note that this is a
practical, or operational, consideration only. It may
be feasible for the employer to use lower values of
withstand voltage.
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This value equals the withstand voltage of
the protective gap.
Step 2. Using test data for a particular
protective gap, select a gap that has a critical
sparkover voltage greater than or equal to:
561kV ÷ 0.85 = 660kV
For example, if a protective gap with a 1.22m (4.0-foot) spacing tested to a critical
sparkover voltage of 665 kilovolts (crest),
select this gap spacing.
Step 3. The phase-to-ground peak voltage
at gap sparkover (VPPG Peak) is 110 percent of
the value from the previous step:
665kV × 1.10 = 732kV
This value corresponds to the withstand
voltage of the electrical component of the
minimum approach distance.
Step 4. Use this voltage to determine the
worksite value of T:
Step 5. Use this value of T in the equation
in Table R–3 to obtain the minimum
approach distance, or look up the minimum
approach distance in Table 7 through Table
14:
MAD = 2.29m (7.6 ft).
E. Location of Protective Gaps
1. Adjacent structures. The employer may
install the protective gap on a structure
adjacent to the worksite, as this practice does
not significantly reduce the protection
afforded by the gap.
2. Terminal stations. Gaps installed at
terminal stations of lines or circuits provide
a level of protection; however, that level of
protection may not extend throughout the
length of the line to the worksite. The use of
substation terminal gaps raises the possibility
that separate surges could enter the line at
opposite ends, each with low enough
magnitude to pass the terminal gaps without
sparkover. When voltage surges occur
simultaneously at each end of a line and
travel toward each other, the total voltage on
the line at the point where they meet is the
arithmetic sum of the two surges. A gap
installed within 0.8 km (0.5 mile) of the
worksite will protect against such
intersecting waves. Engineering studies of a
particular line or system may indicate that
employers can adequately protect employees
by installing gaps at even more distant
locations. In any event, unless using the
default values for T from Table R–9, the
employer must determine T at the worksite.
3. Worksite. If the employer installs
protective gaps at the worksite, the gap
setting establishes the worksite impulse
insulation strength. Lightning strikes as far as
6 miles from the worksite can cause a voltage
surge greater than the gap withstand voltage,
and a gap sparkover can occur. In addition,
the gap can sparkover from overvoltages on
the line that exceed the withstand voltage of
the gap. Consequently, the employer must
protect employees from hazards resulting
from any sparkover that could occur.
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ER11AP14.027
D. Minimum Approach Distance Based on
Control of Maximum Transient Overvoltage
at the Worksite
When the employer institutes control of
maximum transient overvoltage at the
worksite by installing portable protective
gaps, the employer may calculate the
minimum approach distance as follows:
Step 1. Select the appropriate withstand
voltage for the protective gap based on
system requirements and an acceptable
probability of gap sparkover.9
Step 2. Determine a gap distance that
provides a withstand voltage 10 greater than
or equal to the one selected in the first step.11
Step 3. Use 110 percent of the gap’s critical
sparkover voltage to determine the phase-toground peak voltage at gap sparkover
(VPPG Peak).
Step 4. Determine the maximum transient
overvoltage, phase-to-ground, at the worksite
from the following formula:
ER11AP14.026
7 The detailed design of a circuit interrupter, such
as the design of the contacts, resistor insertion, and
breaker timing control, are beyond the scope of this
appendix. The design of the system generally
accounts for these features. This appendix only
discusses features that can limit the maximum
switching transient overvoltage on a system.
8 Surge arrester application is beyond the scope
of this appendix. However, if the employer installs
the arrester near the work site, the application
would be similar to the protective gaps discussed
in paragraph IV.D of this appendix.
only modifies the operation during the livework activity.
ER11AP14.025
mstockstill on DSK4VPTVN1PROD with RULES2
protective gaps on the system. In addition,
the employer can change the transmission
system to minimize the effect of switching
operations. Section 4.8 of IEEE Std 516–2009
describes various ways of controlling, and
thereby reducing, maximum transient
overvoltages.
2. Operation of circuit breakers. 7 The
maximum transient overvoltage that can
reach the worksite is often the result of
switching on the line on which employees
are working. Disabling automatic reclosing
during energized line work, so that the line
will not be reenergized after being opened for
any reason, limits the maximum switching
surge overvoltage to the larger of the opening
surge or the greatest possible fault-generated
surge, provided that the devices (for example,
insertion resistors) are operable and will
function to limit the transient overvoltage
and that circuit breaker restrikes do not
occur. The employer must ensure the proper
functioning of insertion resistors and other
overvoltage-limiting devices when the
employer’s engineering analysis assumes
their proper operation to limit the
overvoltage level. If the employer cannot
disable the reclosing feature (because of
system operating conditions), other methods
of controlling the switching surge level may
be necessary.
Transient surges on an adjacent line,
particularly for double circuit construction,
may cause a significant overvoltage on the
line on which employees are working. The
employer’s engineering analysis must
account for coupling to adjacent lines.
3. Surge arresters. The use of modern surge
arresters allows a reduction in the basic
impulse-insulation levels of much
transmission system equipment. The primary
function of early arresters was to protect the
system insulation from the effects of
lightning. Modern arresters not only dissipate
lightning-caused transients, but may also
control many other system transients caused
by switching or faults.
The employer may use properly designed
arresters to control transient overvoltages
along a transmission line and thereby reduce
the requisite length of the insulator string
and possibly the maximum transient
overvoltage on the line.8
4. Switching Restrictions. Another form of
overvoltage control involves establishing
switching restrictions, whereby the employer
prohibits the operation of circuit breakers
until certain system conditions are present.
The employer restricts switching by using a
tagging system, similar to that used for a
permit, except that the common term used
for this activity is a ‘‘hold-off’’ or
‘‘restriction.’’ These terms indicate that the
restriction does not prevent operation, but
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F. Disabling automatic reclosing. There are
two reasons to disable the automaticreclosing feature of circuit-interrupting
devices while employees are performing liveline work:
• To prevent reenergization of a circuit
faulted during the work, which could create
a hazard or result in more serious injuries or
damage than the injuries or damage produced
by the original fault;
• To prevent any transient overvoltage
caused by the switching surge that would
result if the circuit were reenergized.
However, due to system stability
considerations, it may not always be feasible
to disable the automatic-reclosing feature.
V. Minimum Approach-Distance Tables
A. Legacy tables. Employers may use the
minimum approach distances in Table 6
through Table 13 until March 31, 2015.
TABLE 6—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015
Voltage range phase to phase
(kV)
Phase-to-ground exposure
0.05 to 1.0 .......................................................................................................
Avoid Contact
1.1 to 15.0 .......................................................................................................
15.1 to 36.0 .....................................................................................................
36.1 to 46.0 .....................................................................................................
46.1 to 72.5 .....................................................................................................
72.6 to 121 ......................................................................................................
138 to 145 .......................................................................................................
161 to 169 .......................................................................................................
230 to 242 .......................................................................................................
345 to 362 .......................................................................................................
500 to 550 .......................................................................................................
765 to 800 .......................................................................................................
2.10
2.30
2.60
3.00
3.20
3.60
4.00
5.30
8.50
11.30
14.90
m
ft
Phase-to-phase exposure
m
ft
Avoid Contact
0.64
0.72
0.77
0.90
0.95
1.09
1.22
1.59
2.59
3.42
4.53
2.20
2.60
2.80
3.50
4.30
4.90
5.70
7.50
12.50
18.10
26.00
0.66
0.77
0.85
1.05
1.29
1.50
1.71
2.27
3.80
5.50
7.91
Note: The clear live-line tool distance must equal or exceed the values for the indicated voltage ranges.
TABLE 7—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—72.6 TO 121.0 KV WITH OVERVOLTAGE FACTOR
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.74
0.76
0.79
0.81
0.84
0.84
0.86
0.89
0.91
0.94
0.97
m
2.42
2.50
2.58
2.67
2.75
2.75
2.83
2.92
3.00
3.08
3.17
ft
1.09
1.09
1.12
1.14
1.17
1.19
1.22
1.24
1.24
1.27
1.30
3.58
3.58
3.67
3.75
3.83
3.92
4.00
4.08
4.08
4.17
4.25
Note 1: The employer may apply the distance specified in this table only where the employer determines the maximum anticipated per-unit
transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
TABLE 8—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—121.1 TO 145.0 KV WITH OVERVOLTAGE FACTOR
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
mstockstill on DSK4VPTVN1PROD with RULES2
m
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.84
0.86
0.89
0.91
0.94
0.97
0.99
1.02
1.04
1.07
1.09
m
2.75
2.83
2.92
3.00
3.08
3.17
3.25
3.33
3.42
3.50
3.58
ft
1.24
1.27
1.30
1.32
1.35
1.37
1.40
1.42
1.45
1.47
1.50
4.08
4.17
4.25
4.33
4.42
4.50
4.58
4.67
4.75
4.83
4.92
Note 1: The employer may apply the distance specified in this table only where the employer determines the maximum anticipated per-unit
transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
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TABLE 9—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—145.1 TO 169.0 KV WITH OVERVOLTAGE FACTOR
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.91
0.97
0.99
1.02
1.04
1.07
1.12
1.14
1.17
1.19
1.22
m
3.00
3.17
3.25
3.33
3.42
3.50
3.67
3.75
3.83
3.92
4.00
ft
1.42
1.45
1.47
1.50
1.52
1.57
1.60
1.63
1.65
1.68
1.73
4.67
4.75
4.83
4.92
5.00
5.17
5.25
5.33
5.42
5.50
5.67
Note 1: The employer may apply the distance specified in this table only where the employer determines the maximum anticipated per-unit
transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
TABLE 10—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—169.1 TO 242.0 KV WITH OVERVOLTAGE FACTOR
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
1.17
1.22
1.24
1.30
1.35
1.37
1.42
1.47
1.50
1.55
1.60
m
3.83
4.00
4.08
4.25
4.42
4.50
4.67
4.83
4.92
5.08
5.25
ft
1.85
1.91
1.93
1.98
2.01
2.06
2.11
2.13
2.18
2.24
2.29
6.08
6.25
6.33
6.50
6.58
6.75
6.92
7.00
7.17
7.33
7.50
Note 1: The employer may apply the distance specified in this table only where the employer determines the maximum anticipated per-unit
transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
TABLE 11—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—242.1 TO 362.0 KV WITH OVERVOLTAGE FACTOR
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
1.60
1.65
1.75
1.85
1.93
2.03
2.16
2.26
2.36
2.49
2.59
m
5.25
5.42
5.75
6.08
6.33
6.67
7.08
7.42
7.75
8.17
8.50
ft
2.62
2.69
2.79
2.90
3.02
3.15
3.28
3.40
3.53
3.68
3.81
8.58
8.83
9.17
9.50
9.92
10.33
10.75
11.17
11.58
12.08
12.50
Note 1: The employer may apply the distance specified in this table only where the employer determines the maximum anticipated per-unit
transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
TABLE 12—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—362.1 TO 552.0 KV WITH OVERVOLTAGE FACTOR
mstockstill on DSK4VPTVN1PROD with RULES2
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
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1.98
2.13
2.31
2.46
2.67
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m
6.00
6.50
7.00
7.58
8.08
8.75
11APR2
ft
2.24
2.67
3.10
3.53
4.01
4.52
7.33
8.75
10.17
11.58
13.17
14.83
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TABLE 12—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—362.1 TO 552.0 KV WITH OVERVOLTAGE
FACTOR—Continued
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
2.1
2.2
2.3
2.4
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
2.84
3.02
3.20
3.43
m
9.33
9.92
10.50
11.25
ft
4.75
4.98
5.23
5.51
15.58
16.33
17.17
18.08
Note 1: The employer may apply the distance specified in this table only where the employer determines the maximum anticipated per-unit
transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
TABLE 13—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015—552.1 TO 800.0 KV WITH OVERVOLTAGE FACTOR
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
.
1.5
1.6
1.7
1.8
1.9
2.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
2.95
3.25
3.56
3.86
4.19
4.55
m
9.67
10.67
11.67
12.67
13.75
14.92
ft
3.68
4.42
5.23
6.07
6.99
7.92
12.08
14.50
17.17
19.92
22.92
26.00
Note 1: The employer may apply the distance specified in this table only where the employer determines the maximum anticipated per-unit
transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
B. Alternative minimum approach
distances. Employers may use the minimum
approach distances in Table 14 through Table
21 provided that the employer follows the
notes to those tables.
TABLE 14—AC MINIMUM APPROACH DISTANCES—72.6 TO 121.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
mstockstill on DSK4VPTVN1PROD with RULES2
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.67
0.69
0.71
0.74
0.76
0.78
0.81
0.83
0.85
0.88
0.90
0.92
0.95
0.97
0.99
1.02
1.04
1.06
1.09
1.11
1.13
m
2.2
2.3
2.3
2.4
2.5
2.6
2.7
2.7
2.8
2.9
3.0
3.0
3.1
3.2
3.2
3.3
3.4
3.5
3.6
3.6
3.7
ft
0.84
0.87
0.90
0.93
0.96
0.99
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.24
1.27
1.30
1.33
1.36
1.39
1.42
2.8
2.9
3.0
3.1
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
TABLE 15—AC MINIMUM APPROACH DISTANCES—121.1 TO 145.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5 ...................................................................................................................
1.6 ...................................................................................................................
1.7 ...................................................................................................................
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0.74
0.76
0.79
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2.4
2.5
2.6
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0.95
0.98
1.02
3.1
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
20675
TABLE 15—AC MINIMUM APPROACH DISTANCES—121.1 TO 145.0 KV—Continued
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.82
0.85
0.88
0.90
0.93
0.96
0.99
1.02
1.04
1.07
1.10
1.13
1.16
1.19
1.21
1.24
1.27
1.30
m
2.7
2.8
2.9
3.0
3.1
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
ft
1.05
1.08
1.12
1.15
1.19
1.22
1.26
1.29
1.33
1.36
1.39
1.43
1.46
1.50
1.53
1.57
1.60
1.64
3.4
3.5
3.7
3.8
3.9
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.2
5.2
5.4
TABLE 16—AC MINIMUM APPROACH DISTANCES—145.1 TO 169.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.81
0.84
0.87
0.90
0.94
0.97
1.00
1.03
1.07
1.10
1.13
1.17
1.20
1.23
1.26
1.30
1.33
1.36
1.39
1.43
1.46
m
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.3
4.4
4.5
4.6
4.7
4.8
ft
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
1.70
1.76
1.82
1.88
1.94
3.4
3.6
3.7
3.8
4.0
4.1
4.2
4.4
4.5
4.6
4.8
4.9
5.0
5.2
5.3
5.4
5.6
5.8
6.0
6.2
6.4
TABLE 17—AC MINIMUM APPROACH DISTANCES—169.1 TO 242.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
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m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
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1.02
1.06
1.11
1.16
1.21
1.25
1.30
1.35
1.39
1.44
1.49
1.53
1.58
1.63
1.67
1.72
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m
3.3
3.5
3.6
3.8
4.0
4.1
4.3
4.4
4.6
4.7
4.9
5.0
5.2
5.3
5.5
5.6
11APR2
ft
1.37
1.43
1.48
1.54
1.60
1.66
1.73
1.81
1.90
1.99
2.08
2.17
2.26
2.36
2.45
2.55
4.5
4.7
4.9
5.1
5.2
5.4
5.7
5.9
6.2
6.5
6.8
7.1
7.4
7.7
8.0
8.4
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TABLE 17—AC MINIMUM APPROACH DISTANCES—169.1 TO 242.0 KV—Continued
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
1.77
1.81
1.88
1.95
2.01
m
5.8
5.9
6.2
6.4
6.6
ft
2.65
2.76
2.86
2.97
3.08
8.7
9.1
9.4
9.7
10.1
TABLE 18—AC MINIMUM APPROACH DISTANCES—242.1 TO 362.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
1.37
1.44
1.51
1.58
1.65
1.72
1.79
1.87
1.97
2.08
2.19
2.29
2.41
2.52
2.64
2.76
2.88
3.01
3.14
3.27
3.41
m
4.5
4.7
5.0
5.2
5.4
5.6
5.9
6.1
6.5
6.8
7.2
7.5
7.9
8.3
8.7
9.1
9.4
9.9
10.3
10.7
11.2
ft
1.99
2.13
2.27
2.41
2.56
2.71
2.87
3.03
3.20
3.37
3.55
3.73
3.91
4.10
4.29
4.49
4.69
4.90
5.11
5.32
5.52
6.5
7.0
7.4
7.9
8.4
8.9
9.4
9.9
10.5
11.1
11.6
12.2
12.8
13.5
14.1
14.7
15.4
16.1
16.8
17.5
18.1
TABLE 19—AC MINIMUM APPROACH DISTANCES—362.1 TO 420.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
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m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
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1.53
1.62
1.70
1.78
1.88
1.99
2.12
2.24
2.37
2.50
2.64
2.78
2.93
3.07
3.23
3.38
3.55
3.72
3.89
4.07
4.25
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m
5.0
5.3
5.6
5.8
6.2
6.5
7.0
7.3
7.8
8.2
8.7
9.1
9.6
10.1
10.6
11.1
11.6
12.2
12.8
13.4
13.9
11APR2
ft
2.40
2.58
2.75
2.94
3.13
3.33
3.53
3.74
3.95
4.17
4.40
4.63
4.87
5.11
5.36
5.59
5.82
6.07
6.31
6.56
6.81
7.9
8.5
9.0
9.6
10.3
10.9
11.6
12.3
13.0
13.7
14.4
15.2
16.0
16.8
17.6
18.3
19.1
19.9
20.7
21.5
22.3
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TABLE 20—AC MINIMUM APPROACH DISTANCES—420.1 TO 550.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
1.95
2.11
2.28
2.45
2.62
2.81
3.00
3.20
3.40
3.62
3.84
4.07
4.31
4.56
4.81
5.07
m
6.4
6.9
7.5
8.0
8.6
9.2
9.8
10.5
11.2
11.9
12.6
13.4
14.1
15.0
15.8
16.6
ft
3.46
3.73
4.02
4.31
4.61
4.92
5.25
5.55
5.86
6.18
6.50
6.83
7.18
7.52
7.88
8.24
11.4
12.2
13.2
14.1
15.1
16.1
17.2
18.2
19.2
20.3
21.3
22.4
23.6
24.7
25.9
27.0
TABLE 21—AC MINIMUM APPROACH DISTANCES—550.1 TO 800.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
3.16
3.46
3.78
4.12
4.47
4.83
5.21
5.61
6.02
6.44
6.88
m
10.4
11.4
12.4
13.5
14.7
15.8
17.1
18.4
19.8
21.1
22.6
ft
5.97
6.43
6.92
7.42
7.93
8.47
9.02
9.58
10.16
10.76
11.38
19.6
21.1
22.7
24.3
26.0
27.8
29.6
31.4
33.3
35.3
37.3
Notes to Table 14 through Table 21:
1. The employer must determine the maximum anticipated per-unit transient overvoltage, phase-to-ground, through an engineering analysis, as
required by § 1910.269(l)(3)(ii), or assume a maximum anticipated per-unit transient overvoltage, phase-to-ground, in accordance with Table R–9.
2. For phase-to-phase exposures, the employer must demonstrate that no insulated tool spans the gap and that no large conductive object is
in the gap.
3. The worksite must be at an elevation of 900 meters (3,000 feet) or less above sea level.
mstockstill on DSK4VPTVN1PROD with RULES2
Appendix C to § 1910.269—Protection
From Hazardous Differences in Electric
Potential
I. Introduction
Current passing through an impedance
impresses voltage across that impedance.
Even conductors have some, albeit low, value
of impedance. Therefore, if a ‘‘grounded’’ 14
object, such as a crane or deenergized and
grounded power line, results in a ground
fault on a power line, voltage is impressed on
that grounded object. The voltage impressed
on the grounded object depends largely on
the voltage on the line, on the impedance of
the faulted conductor, and on the impedance
to ‘‘true,’’ or ‘‘absolute,’’ ground represented
by the object. If the impedance of the object
causing the fault is relatively large, the
voltage impressed on the object is essentially
14 This appendix generally uses the term
‘‘grounded’’ only with respect to grounding that the
employer intentionally installs, for example, the
grounding an employer installs on a deenergized
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the phase-to-ground system voltage.
However, even faults to grounded power
lines or to well grounded transmission
towers or substation structures (which have
relatively low values of impedance to
ground) can result in hazardous voltages.15 In
all cases, the degree of the hazard depends
on the magnitude of the current through the
employee and the time of exposure. This
appendix discusses methods of protecting
workers against the possibility that grounded
objects, such as cranes and other mechanical
equipment, will contact energized power
lines and that deenergized and grounded
power lines will become accidentally
energized.
II. Voltage-Gradient Distribution
A. Voltage-gradient distribution curve.
Absolute, or true, ground serves as a
conductor. However, in this case, the term
‘‘grounded’’ means connected to earth, regardless of
whether or not that connection is intentional.
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reference and always has a voltage of 0 volts
above ground potential. Because there is an
impedance between a grounding electrode
and absolute ground, there will be a voltage
difference between the grounding electrode
and absolute ground under ground-fault
conditions. Voltage dissipates from the
grounding electrode (or from the grounding
point) and creates a ground potential
gradient. The voltage decreases rapidly with
increasing distance from the grounding
electrode. A voltage drop associated with this
dissipation of voltage is a ground potential.
Figure 1 is a typical voltage-gradient
distribution curve (assuming a uniform soil
texture).
BILLING CODE 4510–26–P
15 Thus, grounding systems for transmission
towers and substation structures should be
designed to minimize the step and touch potentials
involved.
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B. Step and touch potentials. Figure 1 also
shows that workers are at risk from step and
touch potentials. Step potential is the voltage
between the feet of a person standing near an
energized grounded object (the electrode). In
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Figure 1, the step potential is equal to the
difference in voltage between two points at
different distances from the electrode (where
the points represent the location of each foot
in relation to the electrode). A person could
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be at risk of injury during a fault simply by
standing near the object.
Touch potential is the voltage between the
energized grounded object (again, the
electrode) and the feet of a person in contact
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20679
potential could be nearly the full voltage
across the grounded object if that object is
grounded at a point remote from the place
where the person is in contact with it. For
example, a crane grounded to the system
neutral and that contacts an energized line
would expose any person in contact with the
crane or its uninsulated load line to a touch
potential nearly equal to the full fault
voltage.
Figure 2 illustrates step and touch
potentials.
III. Protecting Workers From Hazardous
Differences in Electrical Potential
Bonding cable (bonding jumper). A cable
connected to two conductive parts to bond
the parts together.
Cluster bar. A terminal temporarily
attached to a structure that provides a means
for the attachment and bonding of grounding
and bonding cables to the structure.
Ground. A conducting connection between
an electric circuit or equipment and the
earth, or to some conducting body that serves
in place of the earth.
Grounding cable (grounding jumper). A
cable connected between a deenergized part
and ground. Note that grounding cables carry
fault current and bonding cables generally do
A. Definitions. The following definitions
apply to section III of this appendix:
Bond. The electrical interconnection of
conductive parts designed to maintain a
common electric potential.
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with the object. In Figure 1, the touch
potential is equal to the difference in voltage
between the electrode (which is at a distance
of 0 meters) and a point some distance away
from the electrode (where the point
represents the location of the feet of the
person in contact with the object). The touch
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not. A cable that bonds two conductive parts
but carries substantial fault current (for
example, a jumper connected between one
phase and a grounded phase) is a grounding
cable.
Ground mat (grounding grid). A
temporarily or permanently installed metallic
mat or grating that establishes an
equipotential surface and provides
connection points for attaching grounds.
B. Analyzing the hazard. The employer can
use an engineering analysis of the power
system under fault conditions to determine
whether hazardous step and touch voltages
will develop. The analysis should determine
the voltage on all conductive objects in the
work area and the amount of time the voltage
will be present. Based on the this analysis,
the employer can select appropriate measures
and protective equipment, including the
measures and protective equipment outlined
in Section III of this appendix, to protect
each employee from hazardous differences in
electric potential. For example, from the
analysis, the employer will know the voltage
remaining on conductive objects after
employees install bonding and grounding
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equipment and will be able to select
insulating equipment with an appropriate
rating, as described in paragraph III.C.2 of
this appendix.
C. Protecting workers on the ground. The
employer may use several methods,
including equipotential zones, insulating
equipment, and restricted work areas, to
protect employees on the ground from
hazardous differences in electrical potential.
1. An equipotential zone will protect
workers within it from hazardous step and
touch potentials. (See Figure 3.)
Equipotential zones will not, however,
protect employees located either wholly or
partially outside the protected area. The
employer can establish an equipotential zone
for workers on the ground, with respect to a
grounded object, through the use of a metal
mat connected to the grounded object. The
employer can use a grounding grid to
equalize the voltage within the grid or bond
conductive objects in the immediate work
area to minimize the potential between the
objects and between each object and ground.
(Bonding an object outside the work area can
increase the touch potential to that object,
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however.) Section III.D of this appendix
discusses equipotential zones for employees
working on deenergized and grounded power
lines.
2. Insulating equipment, such as rubber
gloves, can protect employees handling
grounded equipment and conductors from
hazardous touch potentials. The insulating
equipment must be rated for the highest
voltage that can be impressed on the
grounded objects under fault conditions
(rather than for the full system voltage).
3. Restricting employees from areas where
hazardous step or touch potentials could
arise can protect employees not directly
involved in performing the operation. The
employer must ensure that employees on the
ground in the vicinity of transmission
structures are at a distance where step
voltages would be insufficient to cause
injury. Employees must not handle grounded
conductors or equipment likely to become
energized to hazardous voltages unless the
employees are within an equipotential zone
or protected by insulating equipment.
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BILLING CODE 4510–25–C
D. Protecting employees working on
deenergized and grounded power lines. This
Section III.D of Appendix C establishes
guidelines to help employers comply with
requirements in § 1910.269(n) for using
protective grounding to protect employees
working on deenergized power lines.
Paragraph (n) of § 1910.269 applies to
grounding of transmission and distribution
lines and equipment for the purpose of
protecting workers. Paragraph (n)(3) of
§ 1910.269 requires temporary protective
grounds to be placed at such locations and
arranged in such a manner that the employer
can demonstrate will prevent exposure of
each employee to hazardous differences in
electric potential.16 Sections III.D.1 and
16 The protective grounding required by
§ 1910.269(n) limits to safe values the potential
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III.D.2 of this appendix provide guidelines
that employers can use in making the
demonstration required by § 1910.269(n)(3).
Section III.D.1 of this appendix provides
guidelines on how the employer can
determine whether particular grounding
practices expose employees to hazardous
differences in electric potential. Section
III.D.2 of this appendix describes grounding
methods that the employer can use in lieu of
an engineering analysis to make the
differences between accessible objects in each
employee’s work environment. Ideally, a protective
grounding system would create a true equipotential
zone in which every point is at the same electric
potential. In practice, current passing through the
grounding and bonding elements creates potential
differences. If these potential differences are
hazardous, the employer may not treat the zone as
an equipotential zone.
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20681
demonstration required by § 1910.269(n)(3).
The Occupational Safety and Health
Administration will consider employers that
comply with the criteria in this appendix as
meeting § 1910.269(n)(3).
Finally, Section III.D.3 of this appendix
discusses other safety considerations that
will help the employer comply with other
requirements in § 1910.269(n). Following
these guidelines will protect workers from
hazards that can occur when a deenergized
and grounded line becomes energized.
1. Determining safe body current limits.
This Section III.D.1 of Appendix C provides
guidelines on how an employer can
determine whether any differences in electric
potential to which workers could be exposed
are hazardous as part of the demonstration
required by § 1910.269(n)(3).
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Institute of Electrical and Electronic
Engineers (IEEE) Standard 1048–2003, IEEE
Guide for Protective Grounding of Power
Lines, provides the following equation for
determining the threshold of ventricular
fibrillation when the duration of the electric
shock is limited:
where I is the current through the worker’s
body, and t is the duration of the current in
seconds. This equation represents the
ventricular fibrillation threshold for 95.5
percent of the adult population with a mass
of 50 kilograms (110 pounds) or more. The
equation is valid for current durations
between 0.0083 to 3.0 seconds.
To use this equation to set safe voltage
limits in an equipotential zone around the
worker, the employer will need to assume a
value for the resistance of the worker’s body.
IEEE Std 1048–2003 states that ‘‘total body
resistance is usually taken as 1000 W for
determining . . . body current limits.’’
However, employers should be aware that the
impedance of a worker’s body can be
substantially less than that value. For
instance, IEEE Std 1048–2003 reports a
minimum hand-to-hand resistance of 610
ohms and an internal body resistance of 500
ohms. The internal resistance of the body
better represents the minimum resistance of
a worker’s body when the skin resistance
drops near zero, which occurs, for example,
when there are breaks in the worker’s skin,
for instance, from cuts or from blisters
formed as a result of the current from an
electric shock, or when the worker is wet at
the points of contact.
Employers may use the IEEE Std 1048–
2003 equation to determine safe body current
limits only if the employer protects workers
from hazards associated with involuntary
muscle reactions from electric shock (for
example, the hazard to a worker from falling
as a result of an electric shock). Moreover,
the equation applies only when the duration
of the electric shock is limited. If the
precautions the employer takes, including
those required by applicable standards, do
not adequately protect employees from
hazards associated with involuntary
reactions from electric shock, a hazard exists
if the induced voltage is sufficient to pass a
current of 1 milliampere through a 500-ohm
resistor. (The 500-ohm resistor represents the
resistance of an employee. The 1-milliampere
current is the threshold of perception.)
Finally, if the employer protects employees
from injury due to involuntary reactions from
electric shock, but the duration of the electric
shock is unlimited (that is, when the fault
current at the work location will be
insufficient to trip the devices protecting the
circuit), a hazard exists if the resultant
current would be more than 6 milliamperes
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(the recognized let-go threshold for
workers 17).
2. Acceptable methods of grounding for
employers that do not perform an
engineering determination. The grounding
methods presented in this section of this
appendix ensure that differences in electric
potential are as low as possible and,
therefore, meet § 1910.269(n)(3) without an
engineering determination of the potential
differences. These methods follow two
principles: (i) The grounding method must
ensure that the circuit opens in the fastest
available clearing time, and (ii) the grounding
method must ensure that the potential
differences between conductive objects in the
employee’s work area are as low as possible.
Paragraph (n)(3) of § 1910.269 does not
require grounding methods to meet the
criteria embodied in these principles.
Instead, the paragraph requires that
protective grounds be ‘‘placed at such
locations and arranged in such a manner that
the employer can demonstrate will prevent
exposure of each employee to hazardous
differences in electric potential.’’ However,
when the employer’s grounding practices do
not follow these two principles, the employer
will need to perform an engineering analysis
to make the demonstration required by
§ 1910.269(n)(3).
i. Ensuring that the circuit opens in the
fastest available clearing time. Generally, the
higher the fault current, the shorter the
clearing times for the same type of fault.
Therefore, to ensure the fastest available
clearing time, the grounding method must
maximize the fault current with a low
impedance connection to ground. The
employer accomplishes this objective by
grounding the circuit conductors to the best
ground available at the worksite. Thus, the
employer must ground to a grounded system
neutral conductor, if one is present. A
grounded system neutral has a direct
connection to the system ground at the
source, resulting in an extremely low
impedance to ground. In a substation, the
employer may instead ground to the
substation grid, which also has an extremely
low impedance to the system ground and,
typically, is connected to a grounded system
neutral when one is present. Remote system
grounds, such as pole and tower grounds,
have a higher impedance to the system
ground than grounded system neutrals and
substation grounding grids; however, the
employer may use a remote ground when
lower impedance grounds are not available.
In the absence of a grounded system neutral,
17 Electric current passing through the body has
varying effects depending on the amount of the
current. At the let-go threshold, the current
overrides a person’s control over his or her muscles.
At that level, an employee grasping an object will
not be able to let go of the object. The let-go
threshold varies from person to person; however,
the recognized value for workers is 6 milliamperes.
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substation grid, and remote ground, the
employer may use a temporary driven ground
at the worksite.
In addition, if employees are working on a
three-phase system, the grounding method
must short circuit all three phases. Short
circuiting all phases will ensure faster
clearing and lower the current through the
grounding cable connecting the deenergized
line to ground, thereby lowering the voltage
across that cable. The short circuit need not
be at the worksite; however, the employer
must treat any conductor that is not
grounded at the worksite as energized
because the ungrounded conductors will be
energized at fault voltage during a fault.
ii. Ensuring that the potential differences
between conductive objects in the employee’s
work area are as low as possible. To achieve
as low a voltage as possible across any two
conductive objects in the work area, the
employer must bond all conductive objects in
the work area. This section of this appendix
discusses how to create a zone that
minimizes differences in electric potential
between conductive objects in the work area.
The employer must use bonding cables to
bond conductive objects, except for metallic
objects bonded through metal-to-metal
contact. The employer must ensure that
metal-to-metal contacts are tight and free of
contamination, such as oxidation, that can
increase the impedance across the
connection. For example, a bolted connection
between metal lattice tower members is
acceptable if the connection is tight and free
of corrosion and other contamination. Figure
4 shows how to create an equipotential zone
for metal lattice towers.
Wood poles are conductive objects. The
poles can absorb moisture and conduct
electricity, particularly at distribution and
transmission voltages. Consequently, the
employer must either: (1) Provide a
conductive platform, bonded to a grounding
cable, on which the worker stands or (2) use
cluster bars to bond wood poles to the
grounding cable. The employer must ensure
that employees install the cluster bar below,
and close to, the worker’s feet. The inner
portion of the wood pole is more conductive
than the outer shell, so it is important that
the cluster bar be in conductive contact with
a metal spike or nail that penetrates the wood
to a depth greater than or equal to the depth
the worker’s climbing gaffs will penetrate the
wood. For example, the employer could
mount the cluster bar on a bare pole ground
wire fastened to the pole with nails or staples
that penetrate to the required depth.
Alternatively, the employer may temporarily
nail a conductive strap to the pole and
connect the strap to the cluster bar. Figure 5
shows how to create an equipotential zone
for wood poles.
BILLING CODE 4510–26–P
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BILLING CODE 4510–26–C
For underground systems, employers
commonly install grounds at the points of
disconnection of the underground cables.
These grounding points are typically remote
from the manhole or underground vault
where employees will be working on the
cable. Workers in contact with a cable
grounded at a remote location can experience
hazardous potential differences if the cable
becomes energized or if a fault occurs on a
different, but nearby, energized cable. The
fault current causes potential gradients in the
earth, and a potential difference will exist
between the earth where the worker is
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standing and the earth where the cable is
grounded. Consequently, to create an
equipotential zone for the worker, the
employer must provide a means of
connecting the deenergized cable to ground
at the worksite by having the worker stand
on a conductive mat bonded to the
deenergized cable. If the cable is cut, the
employer must install a bond across the
opening in the cable or install one bond on
each side of the opening to ensure that the
separate cable ends are at the same potential.
The employer must protect the worker from
any hazardous differences in potential any
time there is no bond between the mat and
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the cable (for example, before the worker
installs the bonds).
3. Other safety-related considerations. To
ensure that the grounding system is safe and
effective, the employer should also consider
the following factors: 18
18 This appendix only discusses factors that relate
to ensuring an equipotential zone for employees.
The employer must consider other factors in
selecting a grounding system that is capable of
conducting the maximum fault current that could
flow at the point of grounding for the time
necessary to clear the fault, as required by
§ 1910.269(n)(4)(i). IEEE Std 1048–2003 contains
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i. Maintenance of grounding equipment. It
is essential that the employer properly
maintain grounding equipment. Corrosion in
the connections between grounding cables
and clamps and on the clamp surface can
increase the resistance of the cable, thereby
increasing potential differences. In addition,
the surface to which a clamp attaches, such
as a conductor or tower member, must be
clean and free of corrosion and oxidation to
ensure a low-resistance connection. Cables
must be free of damage that could reduce
their current-carrying capacity so that they
can carry the full fault current without
failure. Each clamp must have a tight
connection to the cable to ensure a low
resistance and to ensure that the clamp does
not separate from the cable during a fault.
ii. Grounding cable length and movement.
The electromagnetic forces on grounding
cables during a fault increase with increasing
cable length. These forces can cause the cable
to move violently during a fault and can be
high enough to damage the cable or clamps
and cause the cable to fail. In addition, flying
cables can injure workers. Consequently,
cable lengths should be as short as possible,
and grounding cables that might carry high
fault current should be in positions where
the cables will not injure workers during a
fault.
Appendix D to § 1910.269—Methods of
Inspecting and Testing Wood Poles
I. Introduction
When employees are to perform work on
a wood pole, it is important to determine the
condition of the pole before employees climb
it. The weight of the employee, the weight of
equipment to be installed, and other working
stresses (such as the removal or retensioning
of conductors) can lead to the failure of a
defective pole or a pole that is not designed
to handle the additional stresses.19 For these
reasons, it is essential that, before an
employee climbs a wood pole, the employer
ascertain that the pole is capable of
sustaining the stresses of the work. The
determination that the pole is capable of
sustaining these stresses includes an
inspection of the condition of the pole.
If the employer finds the pole to be unsafe
to climb or to work from, the employer must
secure the pole so that it does not fail while
an employee is on it. The employer can
secure the pole by a line truck boom, by
ropes or guys, or by lashing a new pole
alongside it. If a new one is lashed alongside
the defective pole, employees should work
from the new one.
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II. Inspecting Wood Poles
A qualified employee should inspect wood
poles for the following conditions: 20
guidelines for selecting and installing grounding
equipment that will meet § 1910.269(n)(4)(i).
19 A properly guyed pole in good condition
should, at a minimum, be able to handle the weight
of an employee climbing it.
20 The presence of any of these conditions is an
indication that the pole may not be safe to climb
or to work from. The employee performing the
inspection must be qualified to make a
determination as to whether it is safe to perform the
work without taking additional precautions.
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A. General condition. Buckling at the
ground line or an unusual angle with respect
to the ground may indicate that the pole has
rotted or is broken.
B. Cracks. Horizontal cracks perpendicular
to the grain of the wood may weaken the
pole. Vertical cracks, although not normally
considered to be a sign of a defective pole,
can pose a hazard to the climber, and the
employee should keep his or her gaffs away
from them while climbing.
C. Holes. Hollow spots and woodpecker
holes can reduce the strength of a wood pole.
D. Shell rot and decay. Rotting and decay
are cutout hazards and possible indications
of the age and internal condition of the pole.
E. Knots. One large knot or several smaller
ones at the same height on the pole may be
evidence of a weak point on the pole.
F. Depth of setting. Evidence of the
existence of a former ground line
substantially above the existing ground level
may be an indication that the pole is no
longer buried to a sufficient depth.
G. Soil conditions. Soft, wet, or loose soil
around the base of the pole may indicate that
the pole will not support any change in
stress.
H. Burn marks. Burning from transformer
failures or conductor faults could damage the
pole so that it cannot withstand changes in
mechanical stress.
III. Testing Wood Poles
The following tests, which are from
§ 1910.268(n)(3), are acceptable methods of
testing wood poles:
A. Hammer test. Rap the pole sharply with
a hammer weighing about 1.4 kg (3 pounds),
starting near the ground line and continuing
upwards circumferentially around the pole to
a height of approximately 1.8 meters (6 feet).
The hammer will produce a clear sound and
rebound sharply when striking sound wood.
Decay pockets will be indicated by a dull
sound or a less pronounced hammer
rebound. Also, prod the pole as near the
ground line as possible using a pole prod or
a screwdriver with a blade at least 127
millimeters (5 inches) long. If substantial
decay is present, the pole is unsafe.
B. Rocking test. Apply a horizontal force to
the pole and attempt to rock it back and forth
in a direction perpendicular to the line.
Exercise caution to avoid causing power lines
to swing together. Apply the force to the pole
either by pushing it with a pike pole or
pulling the pole with a rope. If the pole
cracks during the test, it is unsafe.
Appendix E to § 1910.269—Protection
From Flames and Electric Arcs
I. Introduction
Paragraph (l)(8) of § 1910.269 addresses
protecting employees from flames and
electric arcs. This paragraph requires
employers to: (1) Assess the workplace for
flame and electric-arc hazards (paragraph
(l)(8)(i)); (2) estimate the available heat
energy from electric arcs to which employees
would be exposed (paragraph (l)(8)(ii)); (3)
ensure that employees wear clothing that will
not melt, or ignite and continue to burn,
when exposed to flames or the estimated heat
energy (paragraph (l)(8)(iii)); and (4) ensure
that employees wear flame-resistant
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clothing 21 and protective clothing and other
protective equipment that has an arc rating
greater than or equal to the available heat
energy under certain conditions (paragraphs
(l)(8)(iv) and (l)(8)(v)). This appendix
contains information to help employers
estimate available heat energy as required by
§ 1910.269(l)(8)(ii), select protective clothing
and other protective equipment with an arc
rating suitable for the available heat energy
as required by § 1910.269(l)(8)(v), and ensure
that employees do not wear flammable
clothing that could lead to burn injury as
addressed by §§ 1910.269(l)(8)(iii) and
(l)(8)(iv).
II. Assessing the Workplace for Flame and
Electric-Arc Hazards
Paragraph (l)(8)(i) of § 1910.269 requires
the employer to assess the workplace to
identify employees exposed to hazards from
flames or from electric arcs. This provision
ensures that the employer evaluates
employee exposure to flames and electric
arcs so that employees who face such
exposures receive the required protection.
The employer must conduct an assessment
for each employee who performs work on or
near exposed, energized parts of electric
circuits.
A. Assessment Guidelines
Sources electric arcs. Consider possible
sources of electric arcs, including:
• Energized circuit parts not guarded or
insulated,
• Switching devices that produce electric
arcs in normal operation,
• Sliding parts that could fault during
operation (for example, rack-mounted circuit
breakers), and
• Energized electric equipment that could
fail (for example, electric equipment with
damaged insulation or with evidence of
arcing or overheating).
Exposure to flames. Identify employees
exposed to hazards from flames. Factors to
consider include:
• The proximity of employees to open
flames, and
• For flammable material in the work area,
whether there is a reasonable likelihood that
an electric arc or an open flame can ignite the
material.
Probability that an electric arc will occur.
Identify employees exposed to electric-arc
hazards. The Occupational Safety and Health
Administration will consider an employee
exposed to electric-arc hazards if there is a
reasonable likelihood that an electric arc will
occur in the employee’s work area, in other
words, if the probability of such an event is
higher than it is for the normal operation of
enclosed equipment. Factors to consider
include:
• For energized circuit parts not guarded
or insulated, whether conductive objects can
21 Flame-resistant clothing includes clothing that
is inherently flame resistant and clothing
chemically treated with a flame retardant. (See
ASTM F1506–10a, Standard Performance
Specification for Flame Resistant Textile Materials
for Wearing Apparel for Use by Electrical Workers
Exposed to Momentary Electric Arc and Related
Thermal Hazards, and ASTM F1891–12 Standard
Specification for Arc and Flame Resistant
Rainwear.)
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come too close to or fall onto the energized
parts,
• For exposed, energized circuit parts,
whether the employee is closer to the part
than the minimum approach distance
established by the employer (as permitted by
§ 1910.269(l)(3)(iii)).
• Whether the operation of electric
equipment with sliding parts that could fault
during operation is part of the normal
operation of the equipment or occurs during
servicing or maintenance, and
• For energized electric equipment,
whether there is evidence of impending
failure, such as evidence of arcing or
overheating.
B. Examples
Table 1 provides task-based examples of
exposure assessments.
TABLE 1—EXAMPLE ASSESSMENTS FOR VARIOUS TASKS
Task
Normal operation of enclosed equipment, such as closing
or opening a switch.
Is employee exposed
to flame or electricarc hazard?
The employer properly installs and maintains enclosed
equipment, and there is no evidence of impending failure.
There is evidence of arcing or overheating .........................
Parts of the equipment are loose or sticking, or the equipment otherwise exhibits signs of lack of maintenance.
No.
Yes.
Yes.
Servicing electric equipment, such as racking in a circuit breaker or replacing a switch ......................................................
Yes.
Inspection of electric equipment with exposed energized
parts.
No.
The employee is not holding conductive objects and remains outside the minimum approach distance established by the employer.
The employee is holding a conductive object, such as a
flashlight, that could fall or otherwise contact energized
parts (irrespective of whether the employee maintains
the minimum approach distance).
The employee is closer than the minimum approach distance established by the employer (for example, when
wearing rubber insulating gloves or rubber insulating
gloves and sleeves).
Using open flames, for example, in wiping cable splice sleeves ............................................................................................
III. Protection Against Burn Injury
A. Estimating Available Heat Energy
Calculation methods. Paragraph (l)(8)(ii) of
§ 1910.269 provides that, for each employee
exposed to an electric-arc hazard, the
employer must make a reasonable estimate of
the heat energy to which the employee would
be exposed if an arc occurs. Table 2 lists
various methods of calculating values of
available heat energy from an electric circuit.
The Occupational Safety and Health
Administration does not endorse any of these
specific methods. Each method requires the
input of various parameters, such as fault
current, the expected length of the electric
arc, the distance from the arc to the
employee, and the clearing time for the fault
(that is, the time the circuit protective
devices take to open the circuit and clear the
Yes.
Yes.
Yes.
fault). The employer can precisely determine
some of these parameters, such as the fault
current and the clearing time, for a given
system. The employer will need to estimate
other parameters, such as the length of the
arc and the distance between the arc and the
employee, because such parameters vary
widely.
TABLE 2—METHODS OF CALCULATING INCIDENT HEAT ENERGY FROM AN ELECTRIC ARC
1. Standard for Electrical Safety Requirements for Employee Workplaces, NFPA 70E–2012, Annex D, ‘‘Sample Calculation of Flash Protection
Boundary.’’
2. Doughty, T.E., Neal, T.E., and Floyd II, H.L., ‘‘Predicting Incident Energy to Better Manage the Electric Arc Hazard on 600 V Power Distribution Systems,’’ Record of Conference Papers IEEE IAS 45th Annual Petroleum and Chemical Industry Conference, September 28–30, 1998.
3. Guide for Performing Arc-Flash Hazard Calculations, IEEE Std 1584–2002, 1584a–2004 (Amendment 1 to IEEE Std 1584–2002), and
1584b–2011 (Amendment 2: Changes to Clause 4 of IEEE Std 1584–2002).*
4. ARCPRO, a commercially available software program developed by Kinectrics, Toronto, ON, CA.
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* This appendix refers to IEEE Std 1584–2002 with both amendments as IEEE Std 1584b–2011.
The amount of heat energy calculated by
any of the methods is approximately
inversely proportional to the square of the
distance between the employee and the arc.
In other words, if the employee is very close
to the arc, the heat energy is very high; but
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if the employee is just a few more
centimeters away, the heat energy drops
substantially. Thus, estimating the distance
from the arc to the employee is key to
protecting employees.
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The employer must select a method of
estimating incident heat energy that provides
a reasonable estimate of incident heat energy
for the exposure involved. Table 3 shows
which methods provide reasonable estimates
for various exposures.
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TABLE 3—SELECTING A REASONABLE INCIDENT-ENERGY CALCULATION METHOD 1
600 V and Less 2
601 V to 15 kV 2
More than 15 kV
Incident-energy calculation method
1F
NFPA 70E–2012 Annex D (Lee equation) .............................
Doughty, Neal, and Floyd .......................................................
IEEE Std 1584b–2011 ............................................................
ARCPRO .................................................................................
Y–C
Y–C
Y
Y
3Fa
Y
Y
Y
N
3Fb
1F
N
Y
Y
N
Y–C
N
Y
Y
3Fa
Y–C
N
Y
N
3Fb
1F
N3
N
N
Y
N
N
Y
N
3Fa
N3
N
N
Y4
3Fb
N3
N
N
Y4
Key:
1F: Single-phase arc in open air.
3Fa: Three-phase arc in open air.
3Fb: Three-phase arc in an enclosure (box).
Y: Acceptable; produces a reasonable estimate of incident heat energy from this type of electric arc.
N: Not acceptable; does not produce a reasonable estimate of incident heat energy from this type of electric arc.
Y–C: Acceptable; produces a reasonable, but conservative, estimate of incident heat energy from this type of electric arc.
Notes:
1 Although the Occupational Safety and Health Administration will consider these methods reasonable for enforcement purposes when employers use the methods in accordance with this table, employers should be aware that the listed methods do not necessarily result in estimates that
will provide full protection from internal faults in transformers and similar equipment or from arcs in underground manholes or vaults.
2 At these voltages, the presumption is that the arc is three-phase unless the employer can demonstrate that only one phase is present or that
the spacing of the phases is sufficient to prevent a multiphase arc from occurring.
3 Although the Occupational Safety and Health Administration will consider this method acceptable for purposes of assessing whether incident
energy exceeds 2.0 cal/cm2, the results at voltages of more than 15 kilovolts are extremely conservative and unrealistic.
4 The Occupational Safety and Health Administration will deem the results of this method reasonable when the employer adjusts them using
the conversion factors for three-phase arcs in open air or in an enclosure, as indicated in the program’s instructions.
Selecting a reasonable distance from the
employee to the arc. In estimating available
heat energy, the employer must make some
reasonable assumptions about how far the
employee will be from the electric arc. Table
4 lists reasonable distances from the
employee to the electric arc. The distances in
Table 4 are consistent with national
consensus standards, such as the Institute of
Electrical and Electronic Engineers’ National
Electrical Safety Code, ANSI/IEEE C2–2012,
and IEEE Guide for Performing Arc-Flash
Hazard Calculations, IEEE Std 1584b–2011.
The employer is free to use other reasonable
distances, but must consider equipment
enclosure size and the working distance to
the employee in selecting a distance from the
employee to the arc. The Occupational Safety
and Health Administration will consider a
distance reasonable when the employer bases
it on equipment size and working distance.
TABLE 4—SELECTING A REASONABLE DISTANCE FROM THE EMPLOYEE TO THE ELECTRIC ARC
Class of equipment
Single-phase arc mm
(inches)
Three-phase arc mm
(inches)
Cable ........................................................................................................................................
Low voltage MCCs and panelboards ......................................................................................
Low-voltage switchgear ...........................................................................................................
5-kV switchgear .......................................................................................................................
15-kV switchgear .....................................................................................................................
Single conductors in air (up to 46 kilovolts), work with rubber insulating gloves ...................
Single conductors in air, work with live-line tools and live-line barehand work ......................
* NA
NA
NA
NA
NA
380 (15)
MAD ¥ (2 × kV × 2.54)
(MAD ¥ (2 × kV /10)) †
455
455
610
910
910
(18)
(18)
(24)
(36)
(36)
NA
NA
* NA = not applicable.
† The terms in this equation are:
MAD = The applicable minimum approach distance, and
kV = The system voltage in kilovolts.
Selecting a reasonable arc gap. For a
single-phase arc in air, the electric arc will
almost always occur when an energized
conductor approaches too close to ground.
Thus, an employer can determine the arc gap,
or arc length, for these exposures by the
dielectric strength of air and the voltage on
the line. The dielectric strength of air is
approximately 10 kilovolts for every 25.4
millimeters (1 inch). For example, at 50
kilovolts, the arc gap would be 50 ÷ 10 × 25.4
(or 50 × 2.54), which equals 127 millimeters
(5 inches).
For three-phase arcs in open air and in
enclosures, the arc gap will generally be
dependent on the spacing between parts
energized at different electrical potentials.
Documents such as IEEE Std 1584b–2011
provide information on these distances.
Employers may select a reasonable arc gap
from Table 5, or they may select any other
reasonable arc gap based on sparkover
distance or on the spacing between (1) live
parts at different potentials or (2) live parts
and grounded parts (for example, bus or
conductor spacings in equipment). In any
event, the employer must use an estimate
that reasonably resembles the actual
exposures faced by the employee.
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TABLE 5—SELECTING A REASONABLE ARC GAP
Class of equipment
Single-phase arc mm
(inches)
Cable ..............................................................................................................................
Low voltage MCCs and panelboards ............................................................................
Low-voltage switchgear .................................................................................................
5-kV switchgear .............................................................................................................
15-kV switchgear ...........................................................................................................
NA 2 ....................................
NA ......................................
NA ......................................
NA ......................................
NA ......................................
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(inches)
13 (0.5).
25 (1.0).
32 (1.25).
104 (4.0).
152 (6.0).
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TABLE 5—SELECTING A REASONABLE ARC GAP—Continued
Class of equipment
Single-phase arc mm
(inches)
Single conductors in air, 15 kV and less. ......................................................................
Single conductor in air, more than 15 kV ......................................................................
51 (2.0) ...............................
Voltage in kV × 2.54 ...........
(Voltage in kV × 0.1), but
no less than 51 mm (2
inches).
Three-phase arc mm 1
(inches)
Phase conductor spacing.
Phase conductor spacing.
1 Source:
2 NA
IEEE Std 1584b–2011.
= not applicable.
Making estimates over multiple system
areas. The employer need not estimate the
heat-energy exposure for every job task
performed by each employee. Paragraph
(l)(8)(ii) of § 1910.269 permits the employer
to make broad estimates that cover multiple
system areas provided that: (1) The employer
uses reasonable assumptions about the
energy-exposure distribution throughout the
system, and (2) the estimates represent the
maximum exposure for those areas. For
example, the employer can use the maximum
fault current and clearing time to cover
several system areas at once.
Incident heat energy for single-phase-toground exposures. Table 6 and Table 7
provide incident heat energy levels for openair, phase-to-ground electric-arc exposures
typical for overhead systems.22 Table 6
presents estimates of available energy for
employees using rubber insulating gloves to
perform work on overhead systems operating
at 4 to 46 kilovolts. The table assumes that
the employee will be 380 millimeters (15
inches) from the electric arc, which is a
reasonable estimate for rubber insulating
glove work. Table 6 also assumes that the arc
length equals the sparkover distance for the
maximum transient overvoltage of each
voltage range.23 To use the table, an
employer would use the voltage, maximum
fault current, and maximum clearing time for
a system area and, using the appropriate
voltage range and fault-current and clearingtime values corresponding to the next higher
values listed in the table, select the
appropriate heat energy (4, 5, 8, or 12 cal/
cm2) from the table. For example, an
employer might have a 12,470-volt power
line supplying a system area. The power line
can supply a maximum fault current of 8
kiloamperes with a maximum clearing time
of 10 cycles. For rubber glove work, this
system falls in the 4.0-to-15.0-kilovolt range;
the next-higher fault current is 10 kA (the
second row in that voltage range); and the
clearing time is under 18 cycles (the first
column to the right of the fault current
column). Thus, the available heat energy for
this part of the system will be 4 cal/cm2 or
less (from the column heading), and the
employer could select protection with a 5cal/cm2 rating to meet § 1910.269(l)(8)(v).
Alternatively, an employer could select a
base incident-energy value and ensure that
the clearing times for each voltage range and
fault current listed in the table do not exceed
the corresponding clearing time specified in
the table. For example, an employer that
provides employees with arc-flash protective
equipment rated at 8 cal/cm2 can use the
table to determine if any system area exceeds
8 cal/cm2 by checking the clearing time for
the highest fault current for each voltage
range and ensuring that the clearing times do
not exceed the values specified in the 8-cal/
cm2 column in the table.
Table 7 presents similar estimates for
employees using live-line tools to perform
work on overhead systems operating at
voltages of 4 to 800 kilovolts. The table
assumes that the arc length will be equal to
the sparkover distance 24 and that the
employee will be a distance from the arc
equal to the minimum approach distance
minus twice the sparkover distance.
The employer will need to use other
methods for estimating available heat energy
in situations not addressed by Table 6 or
Table 7. The calculation methods listed in
Table 2 and the guidance provided in Table
3 will help employers do this. For example,
employers can use IEEE Std 1584b–2011 to
estimate the available heat energy (and to
select appropriate protective equipment) for
many specific conditions, including lowervoltage, phase-to-phase arc, and enclosed arc
exposures.
TABLE 6—INCIDENT HEAT ENERGY FOR VARIOUS FAULT CURRENTS, CLEARING TIMES, AND VOLTAGES OF 4.0 TO 46.0
KV: RUBBER INSULATING GLOVE EXPOSURES INVOLVING PHASE-TO-GROUND ARCS IN OPEN AIR ONLY * † ‡
Voltage range
(kV) **
Fault current
(kA)
4.0 to 15.0 ............................................................................
25.1 to 36.0 ..........................................................................
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36.1 to 46.0 ..........................................................................
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4
5
10
15
20
5
10
15
20
5
10
15
20
5
10
15
15.1 to 25.0 ..........................................................................
22 The Occupational Safety and Health
Administration used metric values to calculate the
clearing times in Table 6 and Table 7. An employer
may use English units to calculate clearing times
instead even though the results will differ slightly.
Maximum clearing time (cycles)
cal/cm2
5 cal/cm2
46
18
10
6
28
11
7
4
21
9
5
4
16
7
4
23 The Occupational Safety and Health
Administration based this assumption, which is
more conservative than the arc length specified in
Table 5, on Table 410–2 of the 2012 NESC.
24 The dielectric strength of air is about 10
kilovolts for every 25.4 millimeters (1 inch). Thus,
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8 cal/cm2
58
22
12
8
34
14
8
5
26
11
6
4
20
9
5
12 cal/cm2
92
36
20
13
55
23
13
9
42
18
10
7
32
14
8
the employer can estimate the arc length in
millimeters to be the phase-to-ground voltage in
kilovolts multiplied by 2.54 (or voltage (in
kilovolts) × 2.54).
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138
54
30
19
83
34
20
13
62
26
16
11
48
21
13
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
TABLE 6—INCIDENT HEAT ENERGY FOR VARIOUS FAULT CURRENTS, CLEARING TIMES, AND
KV: RUBBER INSULATING GLOVE EXPOSURES INVOLVING PHASE-TO-GROUND ARCS IN OPEN
Voltage range
(kV) **
Fault current
(kA)
VOLTAGES OF 4.0 TO 46.0
AIR ONLY * † ‡—Continued
Maximum clearing time (cycles)
4
cal/cm2
20
5 cal/cm2
3
8 cal/cm2
4
12 cal/cm2
6
9
Notes:* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or enclosed arcs (arc in a box).
† The table assumes that the employee will be 380 mm (15 in.) from the electric arc. The table also assumes the arc length to be the
sparkover distance for the maximum transient overvoltage of each voltage range (see Appendix B to § 1910.269), as follows:
4.0 to 15.0 kV 51 mm (2 in.)
15.1 to 25.0 kV 102 mm (4 in.)
25.1 to 36.0 kV 152 mm (6 in.)
36.1 to 46.0 kV 229 mm (9 in.)
‡The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO method listed in Table 2.
** The voltage range is the phase-to-phase system voltage.
TABLE 7—INCIDENT HEAT ENERGY FOR VARIOUS FAULT CURRENTS, CLEARING TIMES, AND VOLTAGES: LIVE-LINE TOOL
EXPOSURES INVOLVING PHASE-TO-GROUND ARCS IN OPEN AIR ONLY * † ‡ #
Voltage range
(kV) **
Fault current
(kA)
4.0 to 15.0 ............................................................................
25.1 to 36.0 ..........................................................................
36.1 to 46.0 ..........................................................................
46.1 to 72.5 ..........................................................................
72.6 to 121.0 ........................................................................
121.1 to 145.0 ......................................................................
145.1 to 169.0 ......................................................................
169.1 to 242.0 ......................................................................
242.1 to 362.0 ......................................................................
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362.1 to 420.0 ......................................................................
420.1 to 550.0 ......................................................................
550.1 to 800.0 ......................................................................
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5
10
15
20
5
10
15
20
5
10
15
20
5
10
15
20
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
15.1 to 25.0 ..........................................................................
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5 cal/cm2
197
73
39
24
197
75
41
26
138
53
30
19
129
51
29
19
18
10
6
4
10
6
4
3
12
7
5
4
12
7
5
4
13
8
6
4
25
16
11
8
12
8
5
4
23
14
10
8
25
15
11
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246
92
49
31
246
94
51
33
172
66
37
24
161
64
36
24
23
13
8
6
12
7
5
3
15
9
6
5
15
9
7
5
17
10
7
5
32
19
14
10
15
10
7
5
29
18
13
9
31
19
13
11APR2
8 cal/cm2
394
147
78
49
394
150
82
52
275
106
59
38
257
102
58
38
36
20
13
9
20
11
7
5
24
15
10
8
24
15
10
8
27
17
12
9
51
31
22
16
25
15
11
8
47
29
20
15
50
31
21
12 cal/cm2
591
220
117
73
591
225
122
78
413
159
89
58
386
154
87
57
55
30
19
13
30
17
11
8
35
22
15
11
36
22
16
12
40
25
17
13
76
47
33
25
37
23
16
12
70
43
30
23
75
46
32
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
TABLE 7—INCIDENT HEAT ENERGY FOR VARIOUS FAULT CURRENTS, CLEARING TIMES, AND VOLTAGES: LIVE-LINE TOOL
EXPOSURES INVOLVING PHASE-TO-GROUND ARCS IN OPEN AIR ONLY * † ‡ #—Continued
Voltage range
(kV) **
Fault current
(kA)
Maximum clearing time (cycles)
4
cal/cm2
50
5 cal/cm2
8
8 cal/cm2
10
12 cal/cm2
16
24
Notes:
* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or enclosed arcs (arc in a box).
† The table assumes the arc length to be the sparkover distance for the maximum phase-to-ground voltage of each voltage range (see Appendix B to this section). The table also assumes that the employee will be the minimum approach distance minus twice the arc length from the
electric arc.
‡ The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO method listed in Table 2.
# For voltages of more than 72.6 kV, employers may use this table only when the minimum approach distance established under
§ 1910.269(l)(3)(i) is greater than or equal to the following values:
72.6 to 121.0 kV 1.02 m.
121.1 to 145.0 kV 1.16 m.
145.1 to 169.0 kV 1.30 m.
169.1 to 242.0 kV 1.72 m.
242.1 to 362.0 kV 2.76 m.
362.1 to 420.0 kV 2.50 m.
420.1 to 550.0 kV 3.62 m.
550.1 to 800.0 kV 4.83 m.
** The voltage range is the phase-to-phase system voltage.
B. Selecting Protective Clothing and Other
Protective Equipment
Paragraph (l)(8)(v) of § 1910.269 requires
employers, in certain situations, to select
protective clothing and other protective
equipment with an arc rating that is greater
than or equal to the incident heat energy
estimated under § 1910.269(l)(8)(ii). Based on
laboratory testing required by ASTM F1506–
10a, the expectation is that protective
clothing with an arc rating equal to the
estimated incident heat energy will be
capable of preventing second-degree burn
injury to an employee exposed to that
incident heat energy from an electric arc.
Note that actual electric-arc exposures may
be more or less severe than the estimated
value because of factors such as arc
movement, arc length, arcing from reclosing
of the system, secondary fires or explosions,
and weather conditions. Additionally, for arc
rating based on the fabric’s arc thermal
performance value 25 (ATPV), a worker
exposed to incident energy at the arc rating
has a 50-percent chance of just barely
receiving a second-degree burn. Therefore, it
is possible (although not likely) that an
employee will sustain a second-degree (or
worse) burn wearing clothing conforming to
§ 1910.269(l)(8)(v) under certain
circumstances. However, reasonable
employer estimates and maintaining
appropriate minimum approach distances for
employees should limit burns to relatively
small burns that just barely extend beyond
the epidermis (that is, just barely a seconddegree burn). Consequently, protective
clothing and other protective equipment
meeting § 1910.269(l)(8)(v) will provide an
appropriate degree of protection for an
employee exposed to electric-arc hazards.
Paragraph (l)(8)(v) of § 1910.269 does not
require arc-rated protection for exposures of
2 cal/cm2 or less. Untreated cotton clothing
will reduce a 2-cal/cm2 exposure below the
1.2- to 1.5-cal/cm2 level necessary to cause
burn injury, and this material should not
ignite at such low heat energy levels.
Although § 1910.269(l)(8)(v) does not require
clothing to have an arc rating when
exposures are 2 cal/cm2 or less,
§ 1910.269(l)(8)(iv) requires the outer layer of
For any estimated incident heat energy .................................................
If the estimated incident heat energy does not exceed 14 cal/cm2 .....
Paragraph (l)(8)(v)(B) of § 1910.269 provides
that arc-rated protection is not necessary for
the employee’s feet when the employee is
clothing to be flame resistant under certain
conditions, even when the estimated incident
heat energy is less than 2 cal/cm2, as
discussed later in this appendix.
Additionally, it is especially important to
ensure that employees do not wear
undergarments made from fabrics listed in
the note to § 1910.269(l)(8)(iii) even when the
outer layer is flame resistant or arc rated.
These fabrics can melt or ignite easily when
an electric arc occurs. Logos and name tags
made from non-flame-resistant material can
adversely affect the arc rating or the flameresistant characteristics of arc-rated or flameresistant clothing. Such logos and name tags
may violate § 1910.269(l)(8)(iii), (l)(8)(iv), or
(l)(8)(v).
Paragraph (l)(8)(v) of § 1910.269 requires
that arc-rated protection cover the
employee’s entire body, with limited
exceptions for the employee’s hands, feet,
face, and head. Paragraph (l)(8)(v)(A) of
§ 1910.269 provides that arc-rated protection
is not necessary for the employee’s hands
under the following conditions:
When the employee is wearing rubber insulating gloves with protectors.
When the employee is wearing heavy-duty leather work gloves with
a weight of at least 407 gm/m2 (12 oz/yd2).
wearing heavy-duty work shoes or boots.
Finally, § 1910.269(l)(8)(v)(C), (l)(8)(v)(D),
and (l)(8)(v)(E) require arc-rated head and
face protection as follows:
Minimum head and face protection
Exposure
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None *
Single-phase, open air ......................
Arc-rated faceshield with a minimum
rating of 8 cal/cm2*
2–8 cal/cm2 ......................................
9–12 cal/cm2 ....................................
25 ASTM F1506–10a defines ‘‘arc thermal
performance value’’ as ‘‘the incident energy on a
material or a multilayer system of materials that
results in a 50% probability that sufficient heat
transfer through the tested specimen is predicted to
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cause the onset of a second-degree skin burn injury
based on the Stoll [footnote] curve, cal/cm2.’’ The
footnote to this definition reads: ‘‘Derived from:
Stoll, A. M., and Chianta, M. A., ‘Method and
Rating System for Evaluations of Thermal
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Arc-rated hood or
faceshield with balaclava
13 cal/cm2 or higher †.
Protection,’ Aerospace Medicine, Vol 40, 1969, pp.
1232–1238 and Stoll, A. M., and Chianta, M. A.,
‘Heat Transfer through Fabrics as Related to
Thermal Injury,’ Transactions—New York Academy
of Sciences, Vol 33(7), Nov. 1971, pp. 649–670.’’
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
20691
Minimum head and face protection
Exposure
None *
Three-phase ......................................
Arc-rated faceshield with a minimum
rating of 8 cal/cm2*
2–4 cal/cm2 ......................................
5–8 cal/cm2 ......................................
Arc-rated hood or
faceshield with balaclava
9 cal/cm2 or higher ‡.
* These ranges assume that employees are wearing hardhats meeting the specifications in § 1910.135 or § 1926.100(b)(2), as applicable.
† The arc rating must be a minimum of 4 cal/cm2 less than the estimated incident energy. Note that § 1910.269(l)(8)(v)(E) permits this type of
head and face protection, with a minimum arc rating of 4 cal/cm2 less than the estimated incident energy, at any incident energy level.
‡ Note that § 1910.269(l)(8)(v) permits this type of head and face protection at any incident energy level.
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IV. Protection Against Ignition
Paragraph (l)(8)(iii) of § 1910.269 prohibits
clothing that could melt onto an employee’s
skin or that could ignite and continue to burn
when exposed to flames or to the available
heat energy estimated by the employer under
§ 1910.269(l)(8)(ii). Meltable fabrics, such as
acetate, nylon, polyester, and polypropylene,
even in blends, must be avoided. When these
fibers melt, they can adhere to the skin,
thereby transferring heat rapidly,
exacerbating burns, and complicating
treatment. These outcomes can result even if
the meltable fabric is not directly next to the
skin. The remainder of this section focuses
on the prevention of ignition.
Paragraph (l)(8)(v) of § 1910.269 generally
requires protective clothing and other
protective equipment with an arc rating
greater than or equal to the employer’s
estimate of available heat energy. As
explained earlier in this appendix, untreated
cotton is usually acceptable for exposures of
2 cal/cm2 or less.26 If the exposure is greater
than that, the employee generally must wear
flame-resistant clothing with a suitable arc
rating in accordance with § 1910.269(l)(8)(iv)
and (l)(8)(v). However, even if an employee
is wearing a layer of flame-resistant clothing,
there are circumstances under which
flammable layers of clothing would be
uncovered, and an electric arc could ignite
them. For example, clothing ignition is
possible if the employee is wearing
flammable clothing under the flame-resistant
clothing and the underlayer is uncovered
because of an opening in the flame-resistant
clothing. Thus, for purposes of
§ 1910.269(l)(8)(iii), it is important for the
employer to consider the possibility of
clothing ignition even when an employee is
wearing flame-resistant clothing with a
suitable arc rating.
Under § 1910.269(l)(8)(iii), employees may
not wear flammable clothing in conjunction
with flame-resistant clothing if the flammable
clothing poses an ignition hazard.27
Although outer flame-resistant layers may
not have openings that expose flammable
inner layers, when an outer flame-resistant
layer would be unable to resist breakopen,28
26 See § 1910.269(l)(8)(iv)(A), (l)(8)(iv)(B), and
(l)(8)(iv)(C) for conditions under which employees
must wear flame-resistant clothing as the outer
layer of clothing even when the incident heat
energy does not exceed 2 cal/cm2.
27 Paragraph (l)(8)(iii) of § 1910.269 prohibits
clothing that could ignite and continue to burn
when exposed to the heat energy estimated under
paragraph (l)(8)(ii) of that section.
28 Breakopen occurs when a hole, tear, or crack
develops in the exposed fabric such that the fabric
no longer effectively blocks incident heat energy.
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the next (inner) layer must be flame-resistant
if it could ignite.
Non-flame-resistant clothing can ignite
even when the heat energy from an electric
arc is insufficient to ignite the clothing. For
example, nearby flames can ignite an
employee’s clothing; and, even in the
absence of flames, electric arcs pose ignition
hazards beyond the hazard of ignition from
incident energy under certain conditions. In
addition to requiring flame-resistant clothing
when the estimated incident energy exceeds
2.0 cal/cm2, § 1910.269(l)(8)(iv) requires
flame-resistant clothing when: The employee
is exposed to contact with energized circuit
parts operating at more than 600 volts
(§ 1910.269(l)(8)(iv)(A)), an electric arc could
ignite flammable material in the work area
that, in turn, could ignite the employee’s
clothing (§ 1910.269(l)(8)(iv)(B)), and molten
metal or electric arcs from faulted conductors
in the work area could ignite the employee’s
clothing (§ 1910.269(l)(8)(iv)(C)). For
example, grounding conductors can become
a source of heat energy if they cannot carry
fault current without failure. The employer
must consider these possible sources of
electric arcs 29 in determining whether the
employee’s clothing could ignite under
§ 1910.269(l)(8)(iv)(C).
Appendix F to § 1910.269—Work-Positioning
Equipment Inspection Guidelines
I. Body Belts
Inspect body belts to ensure that:
A. The hardware has no cracks, nicks,
distortion, or corrosion;
B. No loose or worn rivets are present;
C. The waist strap has no loose grommets;
D. The fastening straps are not 100-percent
leather; and
E. No worn materials that could affect the
safety of the user are present.
II. Positioning Straps
Inspect positioning straps to ensure that:
A. The warning center of the strap material
is not exposed;
B. No cuts, burns, extra holes, or fraying of
strap material is present;
C. Rivets are properly secured;
D. Straps are not 100-percent leather; and
E. Snaphooks do not have cracks, burns, or
corrosion.
III. Climbers
Inspect pole and tree climbers to ensure
that:
29 Static wires and pole grounds are examples of
grounding conductors that might not be capable of
carrying fault current without failure. Grounds that
can carry the maximum available fault current are
not a concern, and employers need not consider
such grounds a possible electric arc source.
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A. Gaffs are at least as long as the
manufacturer’s recommended minimums
(generally 32 and 51 millimeters (1.25 and
2.0 inches) for pole and tree climbers,
respectively, measured on the underside of
the gaff);
Note: Gauges are available to assist in
determining whether gaffs are long enough
and shaped to easily penetrate poles or trees.
B. Gaffs and leg irons are not fractured or
cracked;
C. Stirrups and leg irons are free of
excessive wear;
D. Gaffs are not loose;
E. Gaffs are free of deformation that could
adversely affect use;
F. Gaffs are properly sharpened; and
G. There are no broken straps or buckles.
Appendix G to § 1910.269—Reference
Documents
The references contained in this appendix
provide information that can be helpful in
understanding and complying with the
requirements contained in § 1910.269. The
national consensus standards referenced in
this appendix contain detailed specifications
that employers may follow in complying
with the more performance-based
requirements of § 1910.269. Except as
specifically noted in § 1910.269, however,
the Occupational Safety and Health
Administration will not necessarily deem
compliance with the national consensus
standards to be compliance with the
provisions of § 1910.269.
ANSI/SIA A92.2–2009, American National
Standard for Vehicle-Mounted Elevating
and Rotating Aerial Devices.
ANSI Z133–2012, American National
Standard Safety Requirements for
Arboricultural Operations—Pruning,
Trimming, Repairing, Maintaining, and
Removing Trees, and Cutting Brush.
ANSI/IEEE Std 935–1989, IEEE Guide on
Terminology for Tools and Equipment to
Be Used in Live Line Working.
ASME B20.1–2012, Safety Standard for
Conveyors and Related Equipment.
ASTM D120–09, Standard Specification for
Rubber Insulating Gloves.
ASTM D149–09 (2013), Standard Test
Method for Dielectric Breakdown Voltage
and Dielectric Strength of Solid
Electrical Insulating Materials at
Commercial Power Frequencies.
ASTM D178–01 (2010), Standard
Specification for Rubber Insulating
Matting.
ASTM D1048–12, Standard Specification for
Rubber Insulating Blankets.
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
ASTM D1049–98 (2010), Standard
Specification for Rubber Insulating
Covers.
ASTM D1050–05 (2011), Standard
Specification for Rubber Insulating Line
Hose.
ASTM D1051–08, Standard Specification for
Rubber Insulating Sleeves.
ASTM F478–09, Standard Specification for
In-Service Care of Insulating Line Hose
and Covers.
ASTM F479–06 (2011), Standard
Specification for In-Service Care of
Insulating Blankets.
ASTM F496–08, Standard Specification for
In-Service Care of Insulating Gloves and
Sleeves.
ASTM F711–02 (2007), Standard
Specification for Fiberglass-Reinforced
Plastic (FRP) Rod and Tube Used in Live
Line Tools.
ASTM F712–06 (2011), Standard Test
Methods and Specifications for
Electrically Insulating Plastic Guard
Equipment for Protection of Workers.
ASTM F819–10, Standard Terminology
Relating to Electrical Protective
Equipment for Workers.
ASTM F855–09, Standard Specifications for
Temporary Protective Grounds to Be
Used on De-energized Electric Power
Lines and Equipment.
ASTM F887–12e1, Standard Specifications
for Personal Climbing Equipment.
ASTM F914/F914M–10, Standard Test
Method for Acoustic Emission for Aerial
Personnel Devices Without
Supplemental Load Handling
Attachments.
ASTM F1116–03 (2008), Standard Test
Method for Determining Dielectric
Strength of Dielectric Footwear.
ASTM F1117–03 (2008), Standard
Specification for Dielectric Footwear.
ASTM F1236–96 (2012), Standard Guide for
Visual Inspection of Electrical Protective
Rubber Products.
ASTM F1430/F1430M–10, Standard Test
Method for Acoustic Emission Testing of
Insulated and Non-Insulated Aerial
Personnel Devices with Supplemental
Load Handling Attachments.
ASTM F1505–10, Standard Specification for
Insulated and Insulating Hand Tools.
ASTM F1506–10a, Standard Performance
Specification for Flame Resistant and
Arc Rated Textile Materials for Wearing
Apparel for Use by Electrical Workers
Exposed to Momentary Electric Arc and
Related Thermal Hazards.
ASTM F1564–13, Standard Specification for
Structure-Mounted Insulating Work
Platforms for Electrical Workers.
ASTM F1701–12, Standard Specification for
Unused Polypropylene Rope with
Special Electrical Properties.
ASTM F1742–03 (2011), Standard
Specification for PVC Insulating
Sheeting.
ASTM F1796–09, Standard Specification for
High Voltage Detectors—Part 1
Capacitive Type to be Used for Voltages
Exceeding 600 Volts AC.
ASTM F1797–09ε1, Standard Test Method for
Acoustic Emission Testing of Insulated
and Non-Insulated Digger Derricks.
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ASTM F1825–03 (2007), Standard
Specification for Clampstick Type Live
Line Tools.
ASTM F1826–00 (2011), Standard
Specification for Live Line and
Measuring Telescoping Tools.
ASTM F1891–12, Standard Specification for
Arc and Flame Resistant Rainwear.
ASTM F1958/F1958M–12, Standard Test
Method for Determining the Ignitability
of Non-flame-Resistant Materials for
Clothing by Electric Arc Exposure
Method Using Mannequins.
ASTM F1959/F1959M–12, Standard Test
Method for Determining the Arc Rating
of Materials for Clothing.
IEEE Stds 4–1995, 4a-2001 (Amendment to
IEEE Standard Techniques for HighVoltage Testing), IEEE Standard
Techniques for High-Voltage Testing.
IEEE Std 62–1995, IEEE Guide for Diagnostic
Field Testing of Electric Power
Apparatus—Part 1: Oil Filled Power
Transformers, Regulators, and Reactors.
IEEE Std 80–2000, Guide for Safety in AC
Substation Grounding.
IEEE Std 100–2000, The Authoritative
Dictionary of IEEE Standards Terms
Seventh Edition.
IEEE Std 516–2009, IEEE Guide for
Maintenance Methods on Energized
Power Lines.
IEEE Std 524–2003, IEEE Guide to the
Installation of Overhead Transmission
Line Conductors .
IEEE Std 957–2005, IEEE Guide for Cleaning
Insulators.
IEEE Std 1048–2003, IEEE Guide for
Protective Grounding of Power Lines.
IEEE Std 1067–2005, IEEE Guide for InService Use, Care, Maintenance, and
Testing of Conductive Clothing for Use
on Voltages up to 765 kV AC and ±750
kV DC.
IEEE Std 1307–2004, IEEE Standard for Fall
Protection for Utility Work.
IEEE Stds 1584–2002, 1584a-2004
(Amendment 1 to IEEE Std 1584–2002),
and 1584b-2011 (Amendment 2: Changes
to Clause 4 of IEEE Std 1584–2002), IEEE
Guide for Performing Arc-Flash Hazard
Calculations.
IEEE C2–2012, National Electrical Safety
Code.
NFPA 70E–2012, Standard for Electrical
Safety in the Workplace.
Subpart S—Electrical
7. Revise the authority citation for
Subpart S of part 1910 to read as
follows:
■
Authority: 29 U.S.C. 653, 655, 657;
Secretary of Labor’s Order No. 8–76 (41 FR
25059), 1–90 (55 FR 9033), 5–2002 (67 FR
65008), 5–2007 (72 FR 31160), or 1–2012 (77
FR 3912), as applicable; and 29 CFR Part
1911.
8. In § 1910.331(c)(1), revise the
headings to Notes 1 and 2 and revise
Note 3 to read as follows:
■
§ 1910.331
*
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Scope.
*
*
(c) * * *
Frm 00378
*
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*
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(1) *
*
*
Note 1 to paragraph (c)(1): *
*
*
Note 2 to paragraph (c)(1): *
*
*
Note 3 to paragraph (c)(1): Work on or
directly associated with generation,
transmission, or distribution installations
includes:
(1) Work performed directly on such
installations, such as repairing overhead
or underground distribution lines or
repairing a feed-water pump for the
boiler in a generating plant.
(2) Work directly associated with such
installations, such as line-clearance tree
trimming and replacing utility poles
(see the definition of ‘‘line-clearance
tree trimming’’ in § 1910.269(x)).
(3) Work on electric utilization
circuits in a generating plant provided
that:
(A) Such circuits are commingled
with installations of power generation
equipment or circuits, and
(B) The generation equipment or
circuits present greater electrical
hazards than those posed by the
utilization equipment or circuits (such
as exposure to higher voltages or lack of
overcurrent protection).
This work is covered by § 1910.269 of
this part.
§ 1910.399
[Amended]
9. Remove the definition of ‘‘lineclearance tree trimming’’ from
§ 1910.399.
■
PART 1926—[AMENDED]
Subpart A—General
10. The authority citation for Subpart
A of part 1926 is revised to read as
follows:
■
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C.
653, 655, 657; Secretary of Labor’s Order No.
12–71 (36 FR 8754), 8–76 (41 FR 25059), 9–
83 (48 FR 35736), 1–90 (55 FR 9033), 6–96
(62 FR 111), 3–2000 (65 FR 50017), 5–2002
(67 FR 65008), or 5–2007 (72 FR 31160), 5–
2007 (72 FR 31160), 4–2010 (75 FR 55355),
or 1–2012 (77 FR 3912), as applicable; and
29 CFR Part 1911.
11. In § 1926.6, remove and reserve
paragraphs (h)(17), (h)(18), (h)(19),
(h)(20), (h)(21), (h)(22), and (j)(2).
■
§ 1926.6
Incorporation by reference.
*
*
*
*
(h) * * *
(17) [Reserved]
(18) [Reserved]
(19) [Reserved]
(20) [Reserved]
(21) [Reserved]
(22) [Reserved]
*
*
*
*
(j) * * *
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*
(2) [Reserved]
*
*
*
*
Subpart E—Personal Protective and
Life Saving Equipment
12. Revise the authority citation for
Subpart E of Part 1926 to read as
follows:
■
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C.
653, 655, 657; Secretary of Labor’s Order No.
12–71 (36 FR 8754), 8–76 (41 FR 25059), 9–
83 (48 FR 35736), 1–90 (55 FR 9033), 6–96
(62 FR 111), 5–2002 (67 FR 65008), 5–2007
(72 FR 31160), or 1–2012 (77 FR 3912), as
applicable; and 29 CFR Part 1911.
■
13. Add § 1926.97 to read as follows:
mstockstill on DSK4VPTVN1PROD with RULES2
§ 1926.97
Electrical protective equipment.
(a) Design requirements for specific
types of electrical protective equipment.
Rubber insulating blankets, rubber
insulating matting, rubber insulating
covers, rubber insulating line hose,
rubber insulating gloves, and rubber
insulating sleeves shall meet the
following requirements:
(1) Manufacture and marking of
rubber insulating equipment. (i)
Blankets, gloves, and sleeves shall be
produced by a seamless process.
(ii) Each item shall be clearly marked
as follows:
(A) Class 00 equipment shall be
marked Class 00.
(B) Class 0 equipment shall be marked
Class 0.
(C) Class 1 equipment shall be marked
Class 1.
(D) Class 2 equipment shall be marked
Class 2.
(E) Class 3 equipment shall be marked
Class 3.
(F) Class 4 equipment shall be marked
Class 4.
(G) Nonozone-resistant equipment
shall be marked Type I.
(H) Ozone-resistant equipment shall
be marked Type II.
(I) Other relevant markings, such as
the manufacturer’s identification and
the size of the equipment, may also be
provided.
(iii) Markings shall be nonconducting
and shall be applied in such a manner
as not to impair the insulating qualities
of the equipment.
(iv) Markings on gloves shall be
confined to the cuff portion of the glove.
(2) Electrical requirements. (i)
Equipment shall be capable of
withstanding the ac proof-test voltage
specified in Table E–1 or the dc prooftest voltage specified in Table E–2.
(A) The proof test shall reliably
indicate that the equipment can
withstand the voltage involved.
(B) The test voltage shall be applied
continuously for 3 minutes for
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equipment other than matting and shall
be applied continuously for 1 minute for
matting.
(C) Gloves shall also be capable of
separately withstanding the ac proof-test
voltage specified in Table E–1 after a 16hour water soak. (See the note following
paragraph (a)(3)(ii)(B) of this section.)
(ii) When the ac proof test is used on
gloves, the 60-hertz proof-test current
may not exceed the values specified in
Table E–1 at any time during the test
period.
(A) If the ac proof test is made at a
frequency other than 60 hertz, the
permissible proof-test current shall be
computed from the direct ratio of the
frequencies.
(B) For the test, gloves (right side out)
shall be filled with tap water and
immersed in water to a depth that is in
accordance with Table E–3. Water shall
be added to or removed from the glove,
as necessary, so that the water level is
the same inside and outside the glove.
(C) After the 16-hour water soak
specified in paragraph (a)(2)(i)(C) of this
section, the 60-hertz proof-test current
may not exceed the values given in
Table E–1 by more than 2 milliamperes.
(iii) Equipment that has been
subjected to a minimum breakdown
voltage test may not be used for
electrical protection. (See the note
following paragraph (a)(3)(ii)(B) of this
section.)
(iv) Material used for Type II
insulating equipment shall be capable of
withstanding an ozone test, with no
visible effects. The ozone test shall
reliably indicate that the material will
resist ozone exposure in actual use. Any
visible signs of ozone deterioration of
the material, such as checking, cracking,
breaks, or pitting, is evidence of failure
to meet the requirements for ozoneresistant material. (See the note
following paragraph (a)(3)(ii)(B) of this
section.)
(3) Workmanship and finish. (i)
Equipment shall be free of physical
irregularities that can adversely affect
the insulating properties of the
equipment and that can be detected by
the tests or inspections required under
this section.
(ii) Surface irregularities that may be
present on all rubber goods (because of
imperfections on forms or molds or
because of inherent difficulties in the
manufacturing process) and that may
appear as indentations, protuberances,
or imbedded foreign material are
acceptable under the following
conditions:
(A) The indentation or protuberance
blends into a smooth slope when the
material is stretched.
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(B) Foreign material remains in place
when the insulating material is folded
and stretches with the insulating
material surrounding it.
Note to paragraph (a): Rubber insulating
equipment meeting the following national
consensus standards is deemed to be in
compliance with the performance
requirements of paragraph (a) of this section:
American Society for Testing and Materials
(ASTM) D120–09, Standard Specification for
Rubber Insulating Gloves.
ASTM D178–01 (2010), Standard
Specification for Rubber Insulating Matting.
ASTM D1048–12, Standard Specification
for Rubber Insulating Blankets.
ASTM D1049–98 (2010), Standard
Specification for Rubber Insulating Covers.
ASTM D1050–05 (2011), Standard
Specification for Rubber Insulating Line
Hose.
ASTM D1051–08, Standard Specification
for Rubber Insulating Sleeves.
The preceding standards also contain
specifications for conducting the various
tests required in paragraph (a) of this section.
For example, the ac and dc proof tests, the
breakdown test, the water-soak procedure,
and the ozone test mentioned in this
paragraph are described in detail in these
ASTM standards.
ASTM F1236–96 (2012), Standard Guide
for Visual Inspection of Electrical Protective
Rubber Products, presents methods and
techniques for the visual inspection of
electrical protective equipment made of
rubber. This guide also contains descriptions
and photographs of irregularities that can be
found in this equipment.
ASTM F819–10, Standard Terminology
Relating to Electrical Protective Equipment
for Workers, includes definitions of terms
relating to the electrical protective equipment
covered under this section.
(b) Design requirements for other
types of electrical protective equipment.
The following requirements apply to the
design and manufacture of electrical
protective equipment that is not covered
by paragraph (a) of this section:
(1) Voltage withstand. Insulating
equipment used for the protection of
employees shall be capable of
withstanding, without failure, the
voltages that may be imposed upon it.
Note to paragraph (b)(1): These voltages
include transient overvoltages, such as
switching surges, as well as nominal line
voltage. See Appendix B to Subpart V of this
part for a discussion of transient overvoltages
on electric power transmission and
distribution systems. See IEEE Std 516–2009,
IEEE Guide for Maintenance Methods on
Energized Power Lines, for methods of
determining the magnitude of transient
overvoltages on an electrical system and for
a discussion comparing the ability of
insulation equipment to withstand a
transient overvoltage based on its ability to
withstand ac voltage testing.
(2) Equipment current. (i) Protective
equipment used for the primary
insulation of employees from energized
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circuit parts shall be capable of passing
a current test when subjected to the
highest nominal voltage on which the
equipment is to be used.
(ii) When insulating equipment is
tested in accordance with paragraph
(b)(2)(i) of this section, the equipment
current may not exceed 1 microampere
per kilovolt of phase-to-phase applied
voltage.
Note 1 to paragraph (b)(2): This paragraph
applies to equipment that provides primary
insulation of employees from energized parts.
It does not apply to equipment used for
secondary insulation or equipment used for
brush contact only.
Note 2 to paragraph (b)(2): For ac
excitation, this current consists of three
components: Capacitive current because of
the dielectric properties of the insulating
material itself, conduction current through
the volume of the insulating equipment, and
leakage current along the surface of the tool
or equipment. The conduction current is
normally negligible. For clean, dry insulating
equipment, the leakage current is small, and
the capacitive current predominates.
Note to paragraph (b): Plastic guard
equipment is deemed to conform to the
performance requirements of paragraph (b) of
this section if it meets, and is used in
accordance with, ASTM F712–06 (2011),
Standard Test Methods and Specifications
for Electrically Insulating Plastic Guard
Equipment for Protection of Workers.
mstockstill on DSK4VPTVN1PROD with RULES2
(c) In-service care and use of electrical
protective equipment. (1) General.
Electrical protective equipment shall be
maintained in a safe, reliable condition.
(2) Specific requirements. The
following specific requirements apply to
rubber insulating blankets, rubber
insulating covers, rubber insulating line
hose, rubber insulating gloves, and
rubber insulating sleeves:
(i) Maximum use voltages shall
conform to those listed in Table E–4.
(ii) Insulating equipment shall be
inspected for damage before each day’s
use and immediately following any
incident that can reasonably be
suspected of causing damage. Insulating
gloves shall be given an air test, along
with the inspection.
Note to paragraph (c)(2)(ii): ASTM F1236–
96 (2012), Standard Guide for Visual
Inspection of Electrical Protective Rubber
Products, presents methods and techniques
for the visual inspection of electrical
protective equipment made of rubber. This
guide also contains descriptions and
photographs of irregularities that can be
found in this equipment.
(iii) Insulating equipment with any of
the following defects may not be used:
(A) A hole, tear, puncture, or cut;
(B) Ozone cutting or ozone checking
(that is, a series of interlacing cracks
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produced by ozone on rubber under
mechanical stress);
(C) An embedded foreign object;
(D) Any of the following texture
changes: Swelling, softening, hardening,
or becoming sticky or inelastic.
(E) Any other defect that damages the
insulating properties.
(iv) Insulating equipment found to
have other defects that might affect its
insulating properties shall be removed
from service and returned for testing
under paragraphs (c)(2)(viii) and
(c)(2)(ix) of this section.
(v) Insulating equipment shall be
cleaned as needed to remove foreign
substances.
(vi) Insulating equipment shall be
stored in such a location and in such a
manner as to protect it from light,
temperature extremes, excessive
humidity, ozone, and other damaging
substances and conditions.
(vii) Protector gloves shall be worn
over insulating gloves, except as
follows:
(A) Protector gloves need not be used
with Class 0 gloves, under limited-use
conditions, when small equipment and
parts manipulation necessitate
unusually high finger dexterity.
Note to paragraph (c)(2)(vii)(A): Persons
inspecting rubber insulating gloves used
under these conditions need to take extra
care in visually examining them. Employees
using rubber insulating gloves under these
conditions need to take extra care to avoid
handling sharp objects.
(B) If the voltage does not exceed 250
volts, ac, or 375 volts, dc, protector
gloves need not be used with Class 00
gloves, under limited-use conditions,
when small equipment and parts
manipulation necessitate unusually
high finger dexterity.
Note to paragraph (c)(2)(vii)(B): Persons
inspecting rubber insulating gloves used
under these conditions need to take extra
care in visually examining them. Employees
using rubber insulating gloves under these
conditions need to take extra care to avoid
handling sharp objects.
(C) Any other class of glove may be
used without protector gloves, under
limited-use conditions, when small
equipment and parts manipulation
necessitate unusually high finger
dexterity but only if the employer can
demonstrate that the possibility of
physical damage to the gloves is small
and if the class of glove is one class
higher than that required for the voltage
involved.
(D) Insulating gloves that have been
used without protector gloves may not
be reused until they have been tested
under the provisions of paragraphs
(c)(2)(viii) and (c)(2)(ix) of this section.
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(viii) Electrical protective equipment
shall be subjected to periodic electrical
tests. Test voltages and the maximum
intervals between tests shall be in
accordance with Table E–4 and Table E–
5.
(ix) The test method used under
paragraphs (c)(2)(viii) and (c)(2)(xi) of
this section shall reliably indicate
whether the insulating equipment can
withstand the voltages involved.
Note to paragraph (c)(2)(ix): Standard
electrical test methods considered as meeting
this paragraph are given in the following
national consensus standards:
ASTM D120–09, Standard Specification
for Rubber Insulating Gloves.
ASTM D178–01 (2010), Standard
Specification for Rubber Insulating Matting.
ASTM D1048–12, Standard Specification
for Rubber Insulating Blankets.
ASTM D1049–98 (2010), Standard
Specification for Rubber Insulating Covers.
ASTM D1050–05 (2011), Standard
Specification for Rubber Insulating Line
Hose.
ASTM D1051–08, Standard Specification
for Rubber Insulating Sleeves.
ASTM F478–09, Standard Specification for
In-Service Care of Insulating Line Hose and
Covers.
ASTM F479–06 (2011), Standard
Specification for In-Service Care of Insulating
Blankets.
ASTM F496–08, Standard Specification for
In-Service Care of Insulating Gloves and
Sleeves.
(x) Insulating equipment failing to
pass inspections or electrical tests may
not be used by employees, except as
follows:
(A) Rubber insulating line hose may
be used in shorter lengths with the
defective portion cut off.
(B) Rubber insulating blankets may be
salvaged by severing the defective area
from the undamaged portion of the
blanket. The resulting undamaged area
may not be smaller than 560 millimeters
by 560 millimeters (22 inches by 22
inches) for Class 1, 2, 3, and 4 blankets.
(C) Rubber insulating blankets may be
repaired using a compatible patch that
results in physical and electrical
properties equal to those of the blanket.
(D) Rubber insulating gloves and
sleeves with minor physical defects,
such as small cuts, tears, or punctures,
may be repaired by the application of a
compatible patch. Also, rubber
insulating gloves and sleeves with
minor surface blemishes may be
repaired with a compatible liquid
compound. The repaired area shall have
electrical and physical properties equal
to those of the surrounding material.
Repairs to gloves are permitted only in
the area between the wrist and the
reinforced edge of the opening.
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(c)(2)(viii), (c)(2)(ix), and (c)(2)(xi) of
this section. The certification shall
identify the equipment that passed the
test and the date it was tested and shall
be made available upon request to the
Assistant Secretary for Occupational
(xi) Repaired insulating equipment
shall be retested before it may be used
by employees.
(xii) The employer shall certify that
equipment has been tested in
accordance with the requirements of
paragraphs (c)(2)(iv), (c)(2)(vii)(D),
Safety and Health and to employees or
their authorized representatives.
Note to paragraph (c)(2)(xii): Marking
equipment with, and entering onto logs, the
results of the tests and the dates of testing are
two acceptable means of meeting the
certification requirement.
TABLE E–1—AC PROOF-TEST REQUIREMENTS
Maximum proof-test current, mA
(gloves only)
Proof-test
voltage
rms V
Class of equipment
00 .........................................................................................
0 ...........................................................................................
1 ...........................................................................................
2 ...........................................................................................
3 ...........................................................................................
4 ...........................................................................................
280-mm
(11-in)
glove
2,500
5,000
10,000
20,000
30,000
40,000
360-mm
(14-in)
glove
410-mm
(16-in)
glove
460-mm
(18-in)
glove
8
8
........................
........................
........................
........................
12
12
14
16
18
........................
........................
14
16
18
20
22
........................
16
18
20
22
24
TABLE E–2—DC PROOF-TEST REQUIREMENTS
Proof-test voltage
Class of equipment
00 .........................................................................................................................................................................................................
0 ...........................................................................................................................................................................................................
1 ...........................................................................................................................................................................................................
2 ...........................................................................................................................................................................................................
3 ...........................................................................................................................................................................................................
4 ...........................................................................................................................................................................................................
10,000
20,000
40,000
50,000
60,000
70,000
Note: The dc voltages listed in this table are not appropriate for proof testing rubber insulating line hose or covers. For this equipment, dc
proof tests shall use a voltage high enough to indicate that the equipment can be safely used at the voltages listed in Table E–4. See ASTM
D1050–05 (2011) and ASTM D1049–98 (2010) for further information on proof tests for rubber insulating line hose and covers, respectively.
TABLE E–3—GLOVE TESTS—WATER LEVEL 1 2
AC proof test
DC proof test
Class of glove
mm
00 .....................................................................................................................
0 .......................................................................................................................
1 .......................................................................................................................
2 .......................................................................................................................
3 .......................................................................................................................
4 .......................................................................................................................
in
38
38
38
64
89
127
mm
1.5
1.5
1.5
2.5
3.5
5.0
in
38
38
51
76
102
153
1.5
1.5
2.0
3.0
4.0
6.0
water level is given as the clearance from the reinforced edge of the glove to the water line, with a tolerance of ±13 mm. (±0.5 in.).
atmospheric conditions make the specified clearances impractical, the clearances may be increased by a maximum of 25 mm. (1 in.).
1 The
2 If
TABLE E–4—RUBBER INSULATING EQUIPMENT, VOLTAGE REQUIREMENTS
Maximum use
voltage 1
AC rms
mstockstill on DSK4VPTVN1PROD with RULES2
Class of equipment
00 .................................................................................................................................................
0 ...................................................................................................................................................
1 ...................................................................................................................................................
2 ...................................................................................................................................................
3 ...................................................................................................................................................
4 ...................................................................................................................................................
500
1,000
7,500
17,000
26,500
36,000
Retest
voltage 2
AC rms
2,500
5,000
10,000
20,000
30,000
40,000
Retest
voltage 2
DC avg
10,000
20,000
40,000
50,000
60,000
70,000
1 The maximum use voltage is the ac voltage (rms) classification of the protective equipment that designates the maximum nominal design
voltage of the energized system that may be safely worked. The nominal design voltage is equal to the phase-to-phase voltage on multiphase
circuits. However, the phase-to-ground potential is considered to be the nominal design voltage if:
(1) There is no multiphase exposure in a system area and the voltage exposure is limited to the phase-to-ground potential, or
(2) The electric equipment and devices are insulated or isolated or both so that the multiphase exposure on a grounded wye circuit is removed.
2 The proof-test voltage shall be applied continuously for at least 1 minute, but no more than 3 minutes.
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TABLE E–5—RUBBER INSULATING EQUIPMENT, TEST INTERVALS
Type of equipment
When to test
Rubber insulating line hose .......................
Rubber insulating covers ...........................
Rubber insulating blankets ........................
Upon indication that insulating value is suspect and after repair.
Upon indication that insulating value is suspect and after repair.
Before first issue and every 12 months thereafter;1 upon indication that insulating value is suspect;
and after repair.
Before first issue and every 6 months thereafter;1 upon indication that insulating value is suspect;
after repair; and after use without protectors.
Before first issue and every 12 months thereafter;1 upon indication that insulating value is suspect;
and after repair.
Rubber insulating gloves ...........................
Rubber insulating sleeves .........................
1 If the insulating equipment has been electrically tested but not issued for service, the insulating equipment may not be placed into service unless it has been electrically tested within the previous 12 months.
Subpart M—Fall Protection
14. Revise the authority citation for
Subpart M of part 1926 to read as
follows:
■
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C.
653, 655, 657; Secretary of Labor’s Order No.
1–90 (55 FR 9033), 6–96 (62 FR 111), 3–2000
(65 FR 50017), 5–2007 (72 FR 31159), or 1–
2012 (77 FR 3912), as applicable; and 29 CFR
Part 1911.
15. Revise paragraphs (a)(2)(vi) and
(a)(3)(iii) of § 1926.500 to read as
follows:
■
§ 1926.500 Scope, application, and
definitions applicable to this subpart.
(a) * * *
(2) * * *
(vi) Subpart V of this part provides
requirements relating to fall protection
for employees working from aerial lifts
or on poles, towers, or similar structures
while engaged in the construction of
electric transmission or distribution
lines or equipment.
*
*
*
*
*
(3) * * *
(iii) Additional performance
requirements for fall arrest and workpositioning equipment are provided in
Subpart V of this part.
*
*
*
*
*
■ 16. Revise the authority citation for
Subpart V of Part 1926 to read as
follows:
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C.
653, 655, 657; Secretary of Labor’s Order No.
1–2012 (77 FR 3912); and 29 CFR Part 1911.
17. Revise Subpart V of Part 1926 to
read as follows:
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■
Subpart V—Electric Power Transmission
and Distribution
Sec.
1926.950 General.
1926.951 Medical services and first aid.
1926.952 Job briefing.
1926.953 Enclosed spaces.
1926.954 Personal protective equipment.
1926.955 Portable ladders and platforms.
1926.956 Hand and portable power
equipment.
1926.957 Live-line tools.
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1926.958 Materials handling and storage.
1926.959 Mechanical equipment.
1926.960 Working on or near exposed
energized parts.
1926.961 Deenergizing lines and
equipment for employee protection.
1926.962 Grounding for the protection of
employees.
1926.963 Testing and test facilities.
1926.964 Overhead lines and live-line
barehand work.
1926.965 Underground electrical
installations.
1926.966 Substations.
1926.967 Special conditions.
1926.968 Definitions.
Appendix A to Subpart V of Part 1926—
[Reserved]
Appendix B to Subpart V of Part 1926—
Working on Exposed Energized Parts
Appendix C to Subpart V of Part 1926—
Protection from Hazardous Differences in
Electric Potential
Appendix D to Subpart V of Part 1926—
Methods of Inspecting and Testing Wood
Poles
Appendix E to Subpart V of Part 1926—
Protection from Flames and Electric Arcs
Appendix F to Subpart V of Part 1926—
Work-Positioning Equipment Inspection
Guidelines
Appendix G to Subpart V of Part 1926—
Reference Documents
Subpart V—Electric Power
Transmission and Distribution
§ 1926.950
General.
(a) Application. (1) Scope. (i) This
subpart, except for paragraph (a)(3) of
this section, covers the construction of
electric power transmission and
distribution lines and equipment. As
used in this subpart, the term
‘‘construction’’ includes the erection of
new electric transmission and
distribution lines and equipment, and
the alteration, conversion, and
improvement of existing electric
transmission and distribution lines and
equipment.
Note to paragraph (a)(1)(i): An employer
that complies with § 1910.269 of this chapter
will be considered in compliance with
requirements in this subpart that do not
reference other subparts of this part.
Compliance with § 1910.269 of this chapter
will not excuse an employer from
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compliance obligations under other subparts
of this part.
(ii) Notwithstanding paragraph
(a)(1)(i) of this section, this subpart does
not apply to electrical safety-related
work practices for unqualified
employees.
(2) Other Part 1926 standards. This
subpart applies in addition to all other
applicable standards contained in this
Part 1926. Employers covered under this
subpart are not exempt from complying
with other applicable provisions in Part
1926 by the operation of § 1910.5(c) of
this chapter. Specific references in this
subpart to other sections of Part 1926
are provided for emphasis only.
(3) Applicable Part 1910
requirements. Line-clearance treetrimming operations and work involving
electric power generation installations
shall comply with § 1910.269 of this
chapter.
(b) Training. (1) All employees. (i)
Each employee shall be trained in, and
familiar with, the safety-related work
practices, safety procedures, and other
safety requirements in this subpart that
pertain to his or her job assignments.
(ii) Each employee shall also be
trained in and familiar with any other
safety practices, including applicable
emergency procedures (such as pole-top
and manhole rescue), that are not
specifically addressed by this subpart
but that are related to his or her work
and are necessary for his or her safety.
(iii) The degree of training shall be
determined by the risk to the employee
for the hazard involved.
(2) Qualified employees. Each
qualified employee shall also be trained
and competent in:
(i) The skills and techniques
necessary to distinguish exposed live
parts from other parts of electric
equipment,
(ii) The skills and techniques
necessary to determine the nominal
voltage of exposed live parts,
(iii) The minimum approach distances
specified in this subpart corresponding
to the voltages to which the qualified
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employee will be exposed and the skills
and techniques necessary to maintain
those distances,
(iv) The proper use of the special
precautionary techniques, personal
protective equipment, insulating and
shielding materials, and insulated tools
for working on or near exposed
energized parts of electric equipment,
and
(v) The recognition of electrical
hazards to which the employee may be
exposed and the skills and techniques
necessary to control or avoid these
hazards.
Note to paragraph (b)(2): For the purposes
of this subpart, a person must have the
training required by paragraph (b)(2) of this
section to be considered a qualified person.
(3) Supervision and annual
inspection. The employer shall
determine, through regular supervision
and through inspections conducted on
at least an annual basis, that each
employee is complying with the safetyrelated work practices required by this
subpart.
(4) Additional training. An employee
shall receive additional training (or
retraining) under any of the following
conditions:
(i) If the supervision or annual
inspections required by paragraph (b)(3)
of this section indicate that the
employee is not complying with the
safety-related work practices required
by this subpart, or
(ii) If new technology, new types of
equipment, or changes in procedures
necessitate the use of safety-related
work practices that are different from
those which the employee would
normally use, or
(iii) If he or she must employ safetyrelated work practices that are not
normally used during his or her regular
job duties.
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Note to paragraph (b)(4)(iii): The
Occupational Safety and Health
Administration considers tasks that are
performed less often than once per year to
necessitate retraining before the performance
of the work practices involved.
(5) Type of training. The training
required by paragraph (b) of this section
shall be of the classroom or on-the-job
type.
(6) Training goals. The training shall
establish employee proficiency in the
work practices required by this subpart
and shall introduce the procedures
necessary for compliance with this
subpart.
(7) Demonstration of proficiency. The
employer shall ensure that each
employee has demonstrated proficiency
in the work practices involved before
that employee is considered as having
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completed the training required by
paragraph (b) of this section.
the protection of the contract employer’s
employees.
Note 1 to paragraph (b)(7): Though they
are not required by this paragraph,
employment records that indicate that an
employee has successfully completed the
required training are one way of keeping
track of when an employee has demonstrated
proficiency.
Note to paragraph (c)(1)(iv): For the
purposes of this paragraph, the host
employer need only provide information to
contract employers that the host employer
can obtain from its existing records through
the exercise of reasonable diligence. This
paragraph does not require the host employer
to make inspections of worksite conditions to
obtain this information.
Note 2 to paragraph (b)(7): For an
employee with previous training, an
employer may determine that that employee
has demonstrated the proficiency required by
this paragraph using the following process:
(1) Confirm that the employee has the
training required by paragraph (b) of this
section, (2) use an examination or interview
to make an initial determination that the
employee understands the relevant safetyrelated work practices before he or she
performs any work covered by this subpart,
and (3) supervise the employee closely until
that employee has demonstrated proficiency
as required by this paragraph.
(c) Information transfer. (1) Host
employer responsibilities. Before work
begins, the host employer shall inform
contract employers of:
(i) The characteristics of the host
employer’s installation that are related
to the safety of the work to be performed
and are listed in paragraphs (d)(1)
through (d)(5) of this section;
Note to paragraph (c)(1)(i): This paragraph
requires the host employer to obtain
information listed in paragraphs (d)(1)
through (d)(5) of this section if it does not
have this information in existing records.
(ii) Conditions that are related to the
safety of the work to be performed, that
are listed in paragraphs (d)(6) through
(d)(8) of this section, and that are known
to the host employer;
Note to paragraph (c)(1)(ii): For the
purposes of this paragraph, the host
employer need only provide information to
contract employers that the host employer
can obtain from its existing records through
the exercise of reasonable diligence. This
paragraph does not require the host employer
to make inspections of worksite conditions to
obtain this information.
(iii) Information about the design and
operation of the host employer’s
installation that the contract employer
needs to make the assessments required
by this subpart; and
Note to paragraph (c)(1)(iii): This
paragraph requires the host employer to
obtain information about the design and
operation of its installation that contract
employers need to make required
assessments if it does not have this
information in existing records.
(iv) Any other information about the
design and operation of the host
employer’s installation that is known by
the host employer, that the contract
employer requests, and that is related to
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(2) Contract employer responsibilities.
(i) The contract employer shall ensure
that each of its employees is instructed
in the hazardous conditions relevant to
the employee’s work that the contract
employer is aware of as a result of
information communicated to the
contract employer by the host employer
under paragraph (c)(1) of this section.
(ii) Before work begins, the contract
employer shall advise the host employer
of any unique hazardous conditions
presented by the contract employer’s
work.
(iii) The contract employer shall
advise the host employer of any
unanticipated hazardous conditions
found during the contract employer’s
work that the host employer did not
mention under paragraph (c)(1) of this
section. The contract employer shall
provide this information to the host
employer within 2 working days after
discovering the hazardous condition.
(3) Joint host- and contract-employer
responsibilities. The contract employer
and the host employer shall coordinate
their work rules and procedures so that
each employee of the contract employer
and the host employer is protected as
required by this subpart.
(d) Existing characteristics and
conditions. Existing characteristics and
conditions of electric lines and
equipment that are related to the safety
of the work to be performed shall be
determined before work on or near the
lines or equipment is started. Such
characteristics and conditions include,
but are not limited to:
(1) The nominal voltages of lines and
equipment,
(2) The maximum switching-transient
voltages,
(3) The presence of hazardous
induced voltages,
(4) The presence of protective grounds
and equipment grounding conductors,
(5) The locations of circuits and
equipment, including electric supply
lines, communication lines, and fireprotective signaling circuits,
(6) The condition of protective
grounds and equipment grounding
conductors,
(7) The condition of poles, and
(8) Environmental conditions relating
to safety.
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§ 1926.951
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Medical services and first aid.
(a) General. The employer shall
provide medical services and first aid as
required in § 1926.50.
(b) First-aid training. In addition to
the requirements of § 1926.50, when
employees are performing work on, or
associated with, exposed lines or
equipment energized at 50 volts or
more, persons with first-aid training
shall be available as follows:
(1) Field work. For field work
involving two or more employees at a
work location, at least two trained
persons shall be available.
(2) Fixed work locations. For fixed
work locations such as substations, the
number of trained persons available
shall be sufficient to ensure that each
employee exposed to electric shock can
be reached within 4 minutes by a
trained person. However, where the
existing number of employees is
insufficient to meet this requirement (at
a remote substation, for example), each
employee at the work location shall be
a trained employee.
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§ 1926.952
Job briefing.
(a) Before each job. (1) Information
provided by the employer. In assigning
an employee or a group of employees to
perform a job, the employer shall
provide the employee in charge of the
job with all available information that
relates to the determination of existing
characteristics and conditions required
by § 1926.950(d).
(2) Briefing by the employee in charge.
The employer shall ensure that the
employee in charge conducts a job
briefing that meets paragraphs (b), (c),
and (d) of this section with the
employees involved before they start
each job.
(b) Subjects to be covered. The
briefing shall cover at least the
following subjects: Hazards associated
with the job, work procedures involved,
special precautions, energy-source
controls, and personal protective
equipment requirements.
(c) Number of briefings. (1) At least
one before each day or shift. If the work
or operations to be performed during the
work day or shift are repetitive and
similar, at least one job briefing shall be
conducted before the start of the first job
of each day or shift.
(2) Additional briefings. Additional
job briefings shall be held if significant
changes, which might affect the safety of
the employees, occur during the course
of the work.
(d) Extent of briefing. (1) Short
discussion. A brief discussion is
satisfactory if the work involved is
routine and if the employees, by virtue
of training and experience, can
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reasonably be expected to recognize and
avoid the hazards involved in the job.
(2) Detailed discussion. A more
extensive discussion shall be
conducted:
(i) If the work is complicated or
particularly hazardous, or
(ii) If the employee cannot be
expected to recognize and avoid the
hazards involved in the job.
Note to paragraph (d): The briefing must
address all the subjects listed in paragraph
(b) of this section.
(e) Working alone. An employee
working alone need not conduct a job
briefing. However, the employer shall
ensure that the tasks to be performed are
planned as if a briefing were required.
§ 1926.953
Enclosed spaces.
(a) General. This section covers
enclosed spaces that may be entered by
employees. It does not apply to vented
vaults if the employer makes a
determination that the ventilation
system is operating to protect employees
before they enter the space. This section
applies to routine entry into enclosed
spaces. If, after the employer takes the
precautions given in this section and in
§ 1926.965, the hazards remaining in the
enclosed space endanger the life of an
entrant or could interfere with an
entrant’s escape from the space, then
entry into the enclosed space shall meet
the permit-space entry requirements of
paragraphs (d) through (k) of § 1910.146
of this chapter.
(b) Safe work practices. The employer
shall ensure the use of safe work
practices for entry into, and work in,
enclosed spaces and for rescue of
employees from such spaces.
(c) Training. Each employee who
enters an enclosed space or who serves
as an attendant shall be trained in the
hazards of enclosed-space entry, in
enclosed-space entry procedures, and in
enclosed-space rescue procedures.
(d) Rescue equipment. Employers
shall provide equipment to ensure the
prompt and safe rescue of employees
from the enclosed space.
(e) Evaluating potential hazards.
Before any entrance cover to an
enclosed space is removed, the
employer shall determine whether it is
safe to do so by checking for the
presence of any atmospheric pressure or
temperature differences and by
evaluating whether there might be a
hazardous atmosphere in the space. Any
conditions making it unsafe to remove
the cover shall be eliminated before the
cover is removed.
Note to paragraph (e): The determination
called for in this paragraph may consist of a
check of the conditions that might
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foreseeably be in the enclosed space. For
example, the cover could be checked to see
if it is hot and, if it is fastened in place, could
be loosened gradually to release any residual
pressure. An evaluation also needs to be
made of whether conditions at the site could
cause a hazardous atmosphere, such as an
oxygen-deficient or flammable atmosphere,
to develop within the space.
(f) Removing covers. When covers are
removed from enclosed spaces, the
opening shall be promptly guarded by a
railing, temporary cover, or other barrier
designed to prevent an accidental fall
through the opening and to protect
employees working in the space from
objects entering the space.
(g) Hazardous atmosphere. Employees
may not enter any enclosed space while
it contains a hazardous atmosphere,
unless the entry conforms to the permitrequired confined spaces standard in
§ 1910.146 of this chapter.
(h) Attendants. While work is being
performed in the enclosed space, an
attendant with first-aid training shall be
immediately available outside the
enclosed space to provide assistance if
a hazard exists because of traffic
patterns in the area of the opening used
for entry. The attendant is not precluded
from performing other duties outside
the enclosed space if these duties do not
distract the attendant from: Monitoring
employees within the space or ensuring
that it is safe for employees to enter and
exit the space.
Note to paragraph (h): See § 1926.965 for
additional requirements on attendants for
work in manholes and vaults.
(i) Calibration of test instruments.
Test instruments used to monitor
atmospheres in enclosed spaces shall be
kept in calibration and shall have a
minimum accuracy of ±10 percent.
(j) Testing for oxygen deficiency.
Before an employee enters an enclosed
space, the atmosphere in the enclosed
space shall be tested for oxygen
deficiency with a direct-reading meter
or similar instrument, capable of
collection and immediate analysis of
data samples without the need for offsite evaluation. If continuous forced-air
ventilation is provided, testing is not
required provided that the procedures
used ensure that employees are not
exposed to the hazards posed by oxygen
deficiency.
(k) Testing for flammable gases and
vapors. Before an employee enters an
enclosed space, the internal atmosphere
shall be tested for flammable gases and
vapors with a direct-reading meter or
similar instrument capable of collection
and immediate analysis of data samples
without the need for off-site evaluation.
This test shall be performed after the
oxygen testing and ventilation required
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by paragraph (j) of this section
demonstrate that there is sufficient
oxygen to ensure the accuracy of the test
for flammability.
(l) Ventilation, and monitoring for
flammable gases or vapors. If flammable
gases or vapors are detected or if an
oxygen deficiency is found, forced-air
ventilation shall be used to maintain
oxygen at a safe level and to prevent a
hazardous concentration of flammable
gases and vapors from accumulating. A
continuous monitoring program to
ensure that no increase in flammable gas
or vapor concentration above safe levels
occurs may be followed in lieu of
ventilation if flammable gases or vapors
are initially detected at safe levels.
Note to paragraph (l): See the definition of
‘‘hazardous atmosphere’’ for guidance in
determining whether a specific concentration
of a substance is hazardous.
(m) Specific ventilation requirements.
If continuous forced-air ventilation is
used, it shall begin before entry is made
and shall be maintained long enough for
the employer to be able to demonstrate
that a safe atmosphere exists before
employees are allowed to enter the work
area. The forced-air ventilation shall be
so directed as to ventilate the immediate
area where employees are present
within the enclosed space and shall
continue until all employees leave the
enclosed space.
(n) Air supply. The air supply for the
continuous forced-air ventilation shall
be from a clean source and may not
increase the hazards in the enclosed
space.
(o) Open flames. If open flames are
used in enclosed spaces, a test for
flammable gases and vapors shall be
made immediately before the open
flame device is used and at least once
per hour while the device is used in the
space. Testing shall be conducted more
frequently if conditions present in the
enclosed space indicate that once per
hour is insufficient to detect hazardous
accumulations of flammable gases or
vapors.
Note to paragraph (o): See the definition
of ‘‘hazardous atmosphere’’ for guidance in
determining whether a specific concentration
of a substance is hazardous.
Note to § 1926.953: Entries into enclosed
spaces conducted in accordance with the
permit-space entry requirements of
paragraphs (d) through (k) of § 1910.146 of
this chapter are considered as complying
with this section.
§ 1926.954
Personal protective equipment.
(a) General. Personal protective
equipment shall meet the requirements
of Subpart E of this part.
Note to paragraph (a): Paragraph (d) of
§ 1926.95 sets employer payment obligations
for the personal protective equipment
required by this subpart, including, but not
limited to, the fall protection equipment
required by paragraph (b) of this section, the
electrical protective equipment required by
§ 1926.960(c), and the flame-resistant and
arc-rated clothing and other protective
equipment required by § 1926.960(g).
(b) Fall protection. (1) Personal fall
arrest systems. (i) Personal fall arrest
systems shall meet the requirements of
Subpart M of this part.
(ii) Personal fall arrest equipment
used by employees who are exposed to
hazards from flames or electric arcs, as
determined by the employer under
§ 1926.960(g)(1), shall be capable of
passing a drop test equivalent to that
required by paragraph (b)(2)(xii) of this
section after exposure to an electric arc
with a heat energy of 40±5 cal/cm2.
(2) Work-positioning equipment. Body
belts and positioning straps for workpositioning equipment shall meet the
following requirements:
(i) Hardware for body belts and
positioning straps shall meet the
following requirements:
(A) Hardware shall be made of dropforged steel, pressed steel, formed steel,
or equivalent material.
(B) Hardware shall have a corrosionresistant finish.
(C) Hardware surfaces shall be smooth
and free of sharp edges.
(ii) Buckles shall be capable of
withstanding an 8.9-kilonewton (2,000pound-force) tension test with a
maximum permanent deformation no
20699
greater than 0.4 millimeters (0.0156
inches).
(iii) D rings shall be capable of
withstanding a 22-kilonewton (5,000pound-force) tensile test without
cracking or breaking.
(iv) Snaphooks shall be capable of
withstanding a 22-kilonewton (5,000pound-force) tension test without
failure.
Note to paragraph (b)(2)(iv): Distortion of
the snaphook sufficient to release the keeper
is considered to be tensile failure of a
snaphook.
(v) Top grain leather or leather
substitute may be used in the
manufacture of body belts and
positioning straps; however, leather and
leather substitutes may not be used
alone as a load-bearing component of
the assembly.
(vi) Plied fabric used in positioning
straps and in load-bearing parts of body
belts shall be constructed in such a way
that no raw edges are exposed and the
plies do not separate.
(vii) Positioning straps shall be
capable of withstanding the following
tests:
(A) A dielectric test of 819.7 volts,
AC, per centimeter (25,000 volts per
foot) for 3 minutes without visible
deterioration;
(B) A leakage test of 98.4 volts, AC,
per centimeter (3,000 volts per foot)
with a leakage current of no more than
1 mA;
Note to paragraphs (b)(2)(vii)(A) and
(b)(2)(vii)(B): Positioning straps that pass
direct-current tests at equivalent voltages are
considered as meeting this requirement.
(C) Tension tests of 20 kilonewtons
(4,500 pounds-force) for sections free of
buckle holes and of 15 kilonewtons
(3,500 pounds-force) for sections with
buckle holes;
(D) A buckle-tear test with a load of
4.4 kilonewtons (1,000 pounds-force);
and
(E) A flammability test in accordance
with Table V–1.
TABLE V–1—FLAMMABILITY TEST
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Test method
Criteria for passing the test
Vertically suspend a 500-mm (19.7-inch) length of strapping supporting
a 100-kg (220.5-lb) weight.
Use a butane or propane burner with a 76-mm (3-inch) flame ...............
Any flames on the positioning strap shall self extinguish.
The positioning strap shall continue to support the 100-kg (220.5-lb)
mass.
Direct the flame to an edge of the strapping at a distance of 25 mm (1
inch).
Remove the flame after 5 seconds.
Wait for any flames on the positioning strap to stop burning.
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(viii) The cushion part of the body
belt shall contain no exposed rivets on
the inside and shall be at least 76
millimeters (3 inches) in width.
(ix) Tool loops shall be situated on the
body of a body belt so that the 100
millimeters (4 inches) of the body belt
that is in the center of the back,
measuring from D ring to D ring, is free
of tool loops and any other attachments.
(x) Copper, steel, or equivalent liners
shall be used around the bars of D rings
to prevent wear between these members
and the leather or fabric enclosing them.
(xi) Snaphooks shall be of the locking
type meeting the following
requirements:
(A) The locking mechanism shall first
be released, or a destructive force shall
be placed on the keeper, before the
keeper will open.
(B) A force in the range of 6.7 N (1.5
lbf) to 17.8 N (4 lbf) shall be required
to release the locking mechanism.
(C) With the locking mechanism
released and with a force applied on the
keeper against the face of the nose, the
keeper may not begin to open with a
force of 11.2 N (2.5 lbf) or less and shall
begin to open with a maximum force of
17.8 N (4 lbf).
(xii) Body belts and positioning straps
shall be capable of withstanding a drop
test as follows:
(A) The test mass shall be rigidly
constructed of steel or equivalent
material with a mass of 100 kg (220.5
lbm). For work-positioning equipment
used by employees weighing more than
140 kg (310 lbm) fully equipped, the test
mass shall be increased proportionately
(that is, the test mass must equal the
mass of the equipped worker divided by
1.4).
(B) For body belts, the body belt shall
be fitted snugly around the test mass
and shall be attached to the teststructure anchorage point by means of a
wire rope.
(C) For positioning straps, the strap
shall be adjusted to its shortest length
possible to accommodate the test and
connected to the test-structure
anchorage point at one end and to the
test mass on the other end.
(D) The test mass shall be dropped an
unobstructed distance of 1 meter (39.4
inches) from a supporting structure that
will sustain minimal deflection during
the test.
(E) Body belts shall successfully arrest
the fall of the test mass and shall be
capable of supporting the mass after the
test.
(F) Positioning straps shall
successfully arrest the fall of the test
mass without breaking, and the arrest
force may not exceed 17.8 kilonewtons
(4,000 pounds-force). Additionally,
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snaphooks on positioning straps may
not distort to such an extent that the
keeper would release.
Note to paragraph (b)(2): When used by
employees weighing no more than 140 kg
(310 lbm) fully equipped, body belts and
positioning straps that conform to American
Society of Testing and Materials Standard
Specifications for Personal Climbing
Equipment, ASTM F887–12e1, are deemed to
be in compliance with paragraph (b)(2) of
this section.
(3) Care and use of personal fall
protection equipment. (i) Workpositioning equipment shall be
inspected before use each day to
determine that the equipment is in safe
working condition. Work-positioning
equipment that is not in safe working
condition may not be used.
Note to paragraph (b)(3)(i): Appendix F to
this subpart contains guidelines for
inspecting work-positioning equipment.
(ii) Personal fall arrest systems shall
be used in accordance with
§ 1926.502(d).
Note to paragraph (b)(3)(ii): Fall protection
equipment rigged to arrest falls is considered
a fall arrest system and must meet the
applicable requirements for the design and
use of those systems. Fall protection
equipment rigged for work positioning is
considered work-positioning equipment and
must meet the applicable requirements for
the design and use of that equipment.
(iii) The employer shall ensure that
employees use fall protection systems as
follows:
(A) Each employee working from an
aerial lift shall use a fall restraint system
or a personal fall arrest system.
Paragraph (b)(2)(v) of § 1926.453 does
not apply.
(B) Except as provided in paragraph
(b)(3)(iii)(C) of this section, each
employee in elevated locations more
than 1.2 meters (4 feet) above the
ground on poles, towers, or similar
structures shall use a personal fall arrest
system, work-positioning equipment, or
fall restraint system, as appropriate, if
the employer has not provided other fall
protection meeting Subpart M of this
part.
(C) Until March 31, 2015, a qualified
employee climbing or changing location
on poles, towers, or similar structures
need not use fall protection equipment,
unless conditions, such as, but not
limited to, ice, high winds, the design
of the structure (for example, no
provision for holding on with hands), or
the presence of contaminants on the
structure, could cause the employee to
lose his or her grip or footing. On and
after April 1, 2015, each qualified
employee climbing or changing location
on poles, towers, or similar structures
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must use fall protection equipment
unless the employer can demonstrate
that climbing or changing location with
fall protection is infeasible or creates a
greater hazard than climbing or
changing location without it.
Note 1 to paragraphs (b)(3)(iii)(B) and
(b)(3)(iii)(C): These paragraphs apply to
structures that support overhead electric
power transmission and distribution lines
and equipment. They do not apply to
portions of buildings, such as loading docks,
or to electric equipment, such as transformers
and capacitors. Subpart M of this part
contains the duty to provide fall protection
associated with walking and working
surfaces.
Note 2 to paragraphs (b)(3)(iii)(B) and
(b)(3)(iii)(C): Until the employer ensures that
employees are proficient in climbing and the
use of fall protection under § 1926.950(b)(7),
the employees are not considered ‘‘qualified
employees’’ for the purposes of paragraphs
(b)(3)(iii)(B) and (b)(3)(iii)(C) of this section.
These paragraphs require unqualified
employees (including trainees) to use fall
protection any time they are more than 1.2
meters (4 feet) above the ground.
(iv) On and after April 1, 2015, workpositioning systems shall be rigged so
that an employee can free fall no more
than 0.6 meters (2 feet).
(v) Anchorages for work-positioning
equipment shall be capable of
supporting at least twice the potential
impact load of an employee’s fall, or
13.3 kilonewtons (3,000 pounds-force),
whichever is greater.
Note to paragraph (b)(3)(v): Wood-pole
fall-restriction devices meeting American
Society of Testing and Materials Standard
Specifications for Personal Climbing
Equipment, ASTM F887–12e1, are deemed to
meet the anchorage-strength requirement
when they are used in accordance with
manufacturers’ instructions.
(vi) Unless the snaphook is a locking
type and designed specifically for the
following connections, snaphooks on
work-positioning equipment may not be
engaged:
(A) Directly to webbing, rope, or wire
rope;
(B) To each other;
(C) To a D ring to which another
snaphook or other connector is attached;
(D) To a horizontal lifeline; or
(E) To any object that is incompatibly
shaped or dimensioned in relation to
the snaphook such that accidental
disengagement could occur should the
connected object sufficiently depress
the snaphook keeper to allow release of
the object.
§ 1926.955
Portable ladders and platforms.
(a) General. Requirements for portable
ladders contained in Subpart X of this
part apply in addition to the
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requirements of this section, except as
specifically noted in paragraph (b) of
this section.
(b) Special ladders and platforms.
Portable ladders used on structures or
conductors in conjunction with
overhead line work need not meet
§ 1926.1053(b)(5)(i) and (b)(12). Portable
ladders and platforms used on
structures or conductors in conjunction
with overhead line work shall meet the
following requirements:
(1) Design load. In the configurations
in which they are used, portable
platforms shall be capable of supporting
without failure at least 2.5 times the
maximum intended load.
(2) Maximum load. Portable ladders
and platforms may not be loaded in
excess of the working loads for which
they are designed.
(3) Securing in place. Portable ladders
and platforms shall be secured to
prevent them from becoming dislodged.
(4) Intended use. Portable ladders and
platforms may be used only in
applications for which they are
designed.
(c) Conductive ladders. Portable metal
ladders and other portable conductive
ladders may not be used near exposed
energized lines or equipment. However,
in specialized high-voltage work,
conductive ladders shall be used when
the employer demonstrates that
nonconductive ladders would present a
greater hazard to employees than
conductive ladders.
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§ 1926.956 Hand and portable power
equipment.
(a) General. Paragraph (b) of this
section applies to electric equipment
connected by cord and plug. Paragraph
(c) of this section applies to portable
and vehicle-mounted generators used to
supply cord- and plug-connected
equipment. Paragraph (d) of this section
applies to hydraulic and pneumatic
tools.
(b) Cord- and plug-connected
equipment. Cord- and plug-connected
equipment not covered by Subpart K of
this part shall comply with one of the
following instead of § 1926.302(a)(1):
(1) The equipment shall be equipped
with a cord containing an equipment
grounding conductor connected to the
equipment frame and to a means for
grounding the other end of the
conductor (however, this option may
not be used where the introduction of
the ground into the work environment
increases the hazard to an employee); or
(2) The equipment shall be of the
double-insulated type conforming to
Subpart K of this part; or
(3) The equipment shall be connected
to the power supply through an
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isolating transformer with an
ungrounded secondary of not more than
50 volts.
(c) Portable and vehicle-mounted
generators. Portable and vehiclemounted generators used to supply
cord- and plug-connected equipment
covered by paragraph (b) of this section
shall meet the following requirements:
(1) Equipment to be supplied. The
generator may only supply equipment
located on the generator or the vehicle
and cord- and plug-connected
equipment through receptacles mounted
on the generator or the vehicle.
(2) Equipment grounding. The noncurrent-carrying metal parts of
equipment and the equipment
grounding conductor terminals of the
receptacles shall be bonded to the
generator frame.
(3) Bonding the frame. For vehiclemounted generators, the frame of the
generator shall be bonded to the vehicle
frame.
(4) Bonding the neutral conductor.
Any neutral conductor shall be bonded
to the generator frame.
(d) Hydraulic and pneumatic tools. (1)
Hydraulic fluid in insulating tools.
Paragraph (d)(1) of § 1926.302 does not
apply to hydraulic fluid used in
insulating sections of hydraulic tools.
(2) Operating pressure. Safe operating
pressures for hydraulic and pneumatic
tools, hoses, valves, pipes, filters, and
fittings may not be exceeded.
Note to paragraph (d)(2): If any hazardous
defects are present, no operating pressure is
safe, and the hydraulic or pneumatic
equipment involved may not be used. In the
absence of defects, the maximum rated
operating pressure is the maximum safe
pressure.
(3) Work near energized parts. A
hydraulic or pneumatic tool used where
it may contact exposed energized parts
shall be designed and maintained for
such use.
(4) Protection against vacuum
formation. The hydraulic system
supplying a hydraulic tool used where
it may contact exposed live parts shall
provide protection against loss of
insulating value, for the voltage
involved, due to the formation of a
partial vacuum in the hydraulic line.
Note to paragraph (d)(4): Use of hydraulic
lines that do not have check valves and that
have a separation of more than 10.7 meters
(35 feet) between the oil reservoir and the
upper end of the hydraulic system promotes
the formation of a partial vacuum.
(5) Protection against the
accumulation of moisture. A pneumatic
tool used on energized electric lines or
equipment, or used where it may
contact exposed live parts, shall provide
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protection against the accumulation of
moisture in the air supply.
(6) Breaking connections. Pressure
shall be released before connections are
broken, unless quick-acting, self-closing
connectors are used.
(7) Leaks. Employers must ensure that
employees do not use any part of their
bodies to locate, or attempt to stop, a
hydraulic leak.
(8) Hoses. Hoses may not be kinked.
§ 1926.957
Live-line tools.
(a) Design of tools. Live-line tool rods,
tubes, and poles shall be designed and
constructed to withstand the following
minimum tests:
(1) Fiberglass-reinforced plastic. If the
tool is made of fiberglass-reinforced
plastic (FRP), it shall withstand 328,100
volts per meter (100,000 volts per foot)
of length for 5 minutes, or
Note to paragraph (a)(1): Live-line tools
using rod and tube that meet ASTM F711–
02 (2007), Standard Specification for
Fiberglass-Reinforced Plastic (FRP) Rod and
Tube Used in Live Line Tools, are deemed to
comply with paragraph (a)(1) of this section.
(2) Wood. If the tool is made of wood,
it shall withstand 246,100 volts per
meter (75,000 volts per foot) of length
for 3 minutes, or
(3) Equivalent tests. The tool shall
withstand other tests that the employer
can demonstrate are equivalent.
(b) Condition of tools. (1) Daily
inspection. Each live-line tool shall be
wiped clean and visually inspected for
defects before use each day.
(2) Defects. If any defect or
contamination that could adversely
affect the insulating qualities or
mechanical integrity of the live-line tool
is present after wiping, the tool shall be
removed from service and examined
and tested according to paragraph (b)(3)
of this section before being returned to
service.
(3) Biennial inspection and testing.
Live-line tools used for primary
employee protection shall be removed
from service every 2 years, and
whenever required under paragraph
(b)(2) of this section, for examination,
cleaning, repair, and testing as follows:
(i) Each tool shall be thoroughly
examined for defects.
(ii) If a defect or contamination that
could adversely affect the insulating
qualities or mechanical integrity of the
live-line tool is found, the tool shall be
repaired and refinished or shall be
permanently removed from service. If
no such defect or contamination is
found, the tool shall be cleaned and
waxed.
(iii) The tool shall be tested in
accordance with paragraphs (b)(3)(iv)
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and (b)(3)(v) of this section under the
following conditions:
(A) After the tool has been repaired or
refinished; and
(B) After the examination if repair or
refinishing is not performed, unless the
tool is made of FRP rod or foam-filled
FRP tube and the employer can
demonstrate that the tool has no defects
that could cause it to fail during use.
(iv) The test method used shall be
designed to verify the tool’s integrity
along its entire working length and, if
the tool is made of fiberglass-reinforced
plastic, its integrity under wet
conditions.
(v) The voltage applied during the
tests shall be as follows:
(A) 246,100 volts per meter (75,000
volts per foot) of length for 1 minute if
the tool is made of fiberglass, or
(B) 164,000 volts per meter (50,000
volts per foot) of length for 1 minute if
the tool is made of wood, or
(C) Other tests that the employer can
demonstrate are equivalent.
Note to paragraph (b): Guidelines for the
examination, cleaning, repairing, and inservice testing of live-line tools are specified
in the Institute of Electrical and Electronics
Engineers’ IEEE Guide for Maintenance
Methods on Energized Power Lines, IEEE Std
516–2009.
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§ 1926.958
Materials handling and storage.
(a) General. Materials handling and
storage shall comply with applicable
material-handling and material-storage
requirements in this part, including
those in Subparts N and CC of this part.
(b) Materials storage near energized
lines or equipment. (1) Unrestricted
areas. In areas to which access is not
restricted to qualified persons only,
materials or equipment may not be
stored closer to energized lines or
exposed energized parts of equipment
than the following distances, plus a
distance that provides for the maximum
sag and side swing of all conductors and
for the height and movement of
material-handling equipment:
(i) For lines and equipment energized
at 50 kilovolts or less, the distance is
3.05 meters (10 feet).
(ii) For lines and equipment energized
at more than 50 kilovolts, the distance
is 3.05 meters (10 feet) plus 0.10 meter
(4 inches) for every 10 kilovolts over 50
kilovolts.
(2) Restricted areas. In areas restricted
to qualified employees, materials may
not be stored within the working space
about energized lines or equipment.
Note to paragraph (b)(2): Paragraph (b) of
§ 1926.966 specifies the size of the working
space.
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§ 1926.959
Mechanical equipment.
(a) General requirements. (1) Other
applicable requirements. Mechanical
equipment shall be operated in
accordance with applicable
requirements in this part, including
Subparts N, O, and CC of this part,
except that § 1926.600(a)(6) does not
apply to operations performed by
qualified employees.
(2) Inspection before use. The critical
safety components of mechanical
elevating and rotating equipment shall
receive a thorough visual inspection
before use on each shift.
Note to paragraph (a)(2): Critical safety
components of mechanical elevating and
rotating equipment are components for
which failure would result in free fall or free
rotation of the boom.
(3) Operator. The operator of an
electric line truck may not leave his or
her position at the controls while a load
is suspended, unless the employer can
demonstrate that no employee
(including the operator) is endangered.
(b) Outriggers. (1) Extend outriggers.
Mobile equipment, if provided with
outriggers, shall be operated with the
outriggers extended and firmly set,
except as provided in paragraph (b)(3) of
this section.
(2) Clear view. Outriggers may not be
extended or retracted outside of the
clear view of the operator unless all
employees are outside the range of
possible equipment motion.
(3) Operation without outriggers. If
the work area or the terrain precludes
the use of outriggers, the equipment
may be operated only within its
maximum load ratings specified by the
equipment manufacturer for the
particular configuration of the
equipment without outriggers.
(c) Applied loads. Mechanical
equipment used to lift or move lines or
other material shall be used within its
maximum load rating and other design
limitations for the conditions under
which the mechanical equipment is
being used.
(d) Operations near energized lines or
equipment. (1) Minimum approach
distance. Mechanical equipment shall
be operated so that the minimum
approach distances, established by the
employer under § 1926.960(c)(1)(i), are
maintained from exposed energized
lines and equipment. However, the
insulated portion of an aerial lift
operated by a qualified employee in the
lift is exempt from this requirement if
the applicable minimum approach
distance is maintained between the
uninsulated portions of the aerial lift
and exposed objects having a different
electrical potential.
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(2) Observer. A designated employee
other than the equipment operator shall
observe the approach distance to
exposed lines and equipment and
provide timely warnings before the
minimum approach distance required
by paragraph (d)(1) of this section is
reached, unless the employer can
demonstrate that the operator can
accurately determine that the minimum
approach distance is being maintained.
(3) Extra precautions. If, during
operation of the mechanical equipment,
that equipment could become energized,
the operation also shall comply with at
least one of paragraphs (d)(3)(i) through
(d)(3)(iii) of this section.
(i) The energized lines or equipment
exposed to contact shall be covered with
insulating protective material that will
withstand the type of contact that could
be made during the operation.
(ii) The mechanical equipment shall
be insulated for the voltage involved.
The mechanical equipment shall be
positioned so that its uninsulated
portions cannot approach the energized
lines or equipment any closer than the
minimum approach distances,
established by the employer under
§ 1926.960(c)(1)(i).
(iii) Each employee shall be protected
from hazards that could arise from
mechanical equipment contact with
energized lines or equipment. The
measures used shall ensure that
employees will not be exposed to
hazardous differences in electric
potential. Unless the employer can
demonstrate that the methods in use
protect each employee from the hazards
that could arise if the mechanical
equipment contacts the energized line
or equipment, the measures used shall
include all of the following techniques:
(A) Using the best available ground to
minimize the time the lines or electric
equipment remain energized,
(B) Bonding mechanical equipment
together to minimize potential
differences,
(C) Providing ground mats to extend
areas of equipotential, and
(D) Employing insulating protective
equipment or barricades to guard
against any remaining hazardous
electrical potential differences.
Note to paragraph (d)(3)(iii): Appendix C
to this subpart contains information on
hazardous step and touch potentials and on
methods of protecting employees from
hazards resulting from such potentials.
§ 1926.960 Working on or near exposed
energized parts.
(a) Application. This section applies
to work on exposed live parts, or near
enough to them to expose the employee
to any hazard they present.
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(b) General. (1) Qualified employees
only. (i) Only qualified employees may
work on or with exposed energized lines
or parts of equipment.
(ii) Only qualified employees may
work in areas containing unguarded,
uninsulated energized lines or parts of
equipment operating at 50 volts or more.
(2) Treat as energized. Electric lines
and equipment shall be considered and
treated as energized unless they have
been deenergized in accordance with
§ 1926.961.
(3) At least two employees. (i) Except
as provided in paragraph (b)(3)(ii) of
this section, at least two employees
shall be present while any employees
perform the following types of work:
(A) Installation, removal, or repair of
lines energized at more than 600 volts,
(B) Installation, removal, or repair of
deenergized lines if an employee is
exposed to contact with other parts
energized at more than 600 volts,
(C) Installation, removal, or repair of
equipment, such as transformers,
capacitors, and regulators, if an
employee is exposed to contact with
parts energized at more than 600 volts,
(D) Work involving the use of
mechanical equipment, other than
insulated aerial lifts, near parts
energized at more than 600 volts, and
(E) Other work that exposes an
employee to electrical hazards greater
than, or equal to, the electrical hazards
posed by operations listed specifically
in paragraphs (b)(3)(i)(A) through
(b)(3)(i)(D) of this section.
(ii) Paragraph (b)(3)(i) of this section
does not apply to the following
operations:
(A) Routine circuit switching, when
the employer can demonstrate that
conditions at the site allow safe
performance of this work,
(B) Work performed with live-line
tools when the position of the employee
is such that he or she is neither within
reach of, nor otherwise exposed to
contact with, energized parts, and
(C) Emergency repairs to the extent
necessary to safeguard the general
public.
(c) Live work. (1) Minimum approach
distances. (i) The employer shall
establish minimum approach distances
no less than the distances computed by
Table V–2 for ac systems or Table V–7
for dc systems.
(ii) No later than April 1, 2015, for
voltages over 72.5 kilovolts, the
employer shall determine the maximum
anticipated per-unit transient
overvoltage, phase-to-ground, through
an engineering analysis or assume a
maximum anticipated per-unit transient
overvoltage, phase-to-ground, in
accordance with Table V–8. When the
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employer uses portable protective gaps
to control the maximum transient
overvoltage, the value of the maximum
anticipated per-unit transient
overvoltage, phase-to-ground, must
provide for five standard deviations
between the statistical sparkover voltage
of the gap and the statistical withstand
voltage corresponding to the electrical
component of the minimum approach
distance. The employer shall make any
engineering analysis conducted to
determine maximum anticipated perunit transient overvoltage available
upon request to employees and to the
Assistant Secretary or designee for
examination and copying.
Note to paragraph (c)(1)(ii): See Appendix
B to this subpart for information on how to
calculate the maximum anticipated per-unit
transient overvoltage, phase-to-ground, when
the employer uses portable protective gaps to
reduce maximum transient overvoltages.
(iii) The employer shall ensure that no
employee approaches or takes any
conductive object closer to exposed
energized parts than the employer’s
established minimum approach
distance, unless:
(A) The employee is insulated from
the energized part (rubber insulating
gloves or rubber insulating gloves and
sleeves worn in accordance with
paragraph (c)(2) of this section
constitutes insulation of the employee
from the energized part upon which the
employee is working provided that the
employee has control of the part in a
manner sufficient to prevent exposure to
uninsulated portions of the employee’s
body), or
(B) The energized part is insulated
from the employee and from any other
conductive object at a different
potential, or
(C) The employee is insulated from
any other exposed conductive object in
accordance with the requirements for
live-line barehand work in
§ 1926.964(c).
(2) Type of insulation. (i) When an
employee uses rubber insulating gloves
as insulation from energized parts
(under paragraph (c)(1)(iii)(A) of this
section), the employer shall ensure that
the employee also uses rubber
insulating sleeves. However, an
employee need not use rubber
insulating sleeves if:
(A) Exposed energized parts on which
the employee is not working are
insulated from the employee; and
(B) When installing insulation for
purposes of paragraph (c)(2)(i)(A) of this
section, the employee installs the
insulation from a position that does not
expose his or her upper arm to contact
with other energized parts.
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(ii) When an employee uses rubber
insulating gloves or rubber insulating
gloves and sleeves as insulation from
energized parts (under paragraph
(c)(1)(iii)(A) of this section), the
employer shall ensure that the
employee:
(A) Puts on the rubber insulating
gloves and sleeves in a position where
he or she cannot reach into the
minimum approach distance,
established by the employer under
paragraph (c)(1) of this section; and
(B) Does not remove the rubber
insulating gloves and sleeves until he or
she is in a position where he or she
cannot reach into the minimum
approach distance, established by the
employer under paragraph (c)(1) of this
section.
(d) Working position. (1) Working
from below. The employer shall ensure
that each employee, to the extent that
other safety-related conditions at the
worksite permit, works in a position
from which a slip or shock will not
bring the employee’s body into contact
with exposed, uninsulated parts
energized at a potential different from
the employee’s.
(2) Requirements for working without
electrical protective equipment. When
an employee performs work near
exposed parts energized at more than
600 volts, but not more than 72.5
kilovolts, and is not wearing rubber
insulating gloves, being protected by
insulating equipment covering the
energized parts, performing work using
live-line tools, or performing live-line
barehand work under § 1926.964(c), the
employee shall work from a position
where he or she cannot reach into the
minimum approach distance,
established by the employer under
paragraph (c)(1) of this section.
(e) Making connections. The employer
shall ensure that employees make
connections as follows:
(1) Connecting. In connecting
deenergized equipment or lines to an
energized circuit by means of a
conducting wire or device, an employee
shall first attach the wire to the
deenergized part;
(2) Disconnecting. When
disconnecting equipment or lines from
an energized circuit by means of a
conducting wire or device, an employee
shall remove the source end first; and
(3) Loose conductors. When lines or
equipment are connected to or
disconnected from energized circuits, an
employee shall keep loose conductors
away from exposed energized parts.
(f) Conductive articles. When an
employee performs work within
reaching distance of exposed energized
parts of equipment, the employer shall
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ensure that the employee removes or
renders nonconductive all exposed
conductive articles, such as keychains
or watch chains, rings, or wrist watches
or bands, unless such articles do not
increase the hazards associated with
contact with the energized parts.
(g) Protection from flames and electric
arcs. (1) Hazard assessment. The
employer shall assess the workplace to
identify employees exposed to hazards
from flames or from electric arcs.
(2) Estimate of available heat energy.
For each employee exposed to hazards
from electric arcs, the employer shall
make a reasonable estimate of the
incident heat energy to which the
employee would be exposed.
Note 1 to paragraph (g)(2): Appendix E to
this subpart provides guidance on estimating
available heat energy. The Occupational
Safety and Health Administration will deem
employers following the guidance in
Appendix E to this subpart to be in
compliance with paragraph (g)(2) of this
section. An employer may choose a method
of calculating incident heat energy not
included in Appendix E to this subpart if the
chosen method reasonably predicts the
incident energy to which the employee
would be exposed.
Note 2 to paragraph (g)(2): This paragraph
does not require the employer to estimate the
incident heat energy exposure for every job
task performed by each employee. The
employer may make broad estimates that
cover multiple system areas provided the
employer uses reasonable assumptions about
the energy-exposure distribution throughout
the system and provided the estimates
represent the maximum employee exposure
for those areas. For example, the employer
could estimate the heat energy just outside a
substation feeding a radial distribution
system and use that estimate for all jobs
performed on that radial system.
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(3) Prohibited clothing. The employer
shall ensure that each employee who is
exposed to hazards from flames or
electric arcs does not wear clothing that
could melt onto his or her skin or that
could ignite and continue to burn when
exposed to flames or the heat energy
estimated under paragraph (g)(2) of this
section.
Note to paragraph (g)(3): This paragraph
prohibits clothing made from acetate, nylon,
polyester, rayon and polypropylene, either
alone or in blends, unless the employer
demonstrates that the fabric has been treated
to withstand the conditions that may be
encountered by the employee or that the
employee wears the clothing in such a
manner as to eliminate the hazard involved.
(4) Flame-resistant clothing. The
employer shall ensure that the outer
layer of clothing worn by an employee,
except for clothing not required to be
arc rated under paragraphs (g)(5)(i)
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through (g)(5)(v) of this section, is flame
resistant under any of the following
conditions:
(i) The employee is exposed to contact
with energized circuit parts operating at
more than 600 volts,
(ii) An electric arc could ignite
flammable material in the work area
that, in turn, could ignite the
employee’s clothing,
(iii) Molten metal or electric arcs from
faulted conductors in the work area
could ignite the employee’s clothing, or
Note to paragraph (g): See Appendix E to
this subpart for further information on the
selection of appropriate protection.
(6) Dates. (i) The obligation in
paragraph (g)(2) of this section for the
employer to make reasonable estimates
of incident energy commences January
1, 2015.
(ii) The obligation in paragraph
(g)(4)(iv) of this section for the employer
to ensure that the outer layer of clothing
worn by an employee is flame-resistant
when the estimated incident heat energy
Note to paragraph (g)(4)(iii): This
exceeds 2.0 cal/cm2 commences April 1,
paragraph does not apply to conductors that
2015.
are capable of carrying, without failure, the
(iii) The obligation in paragraph (g)(5)
maximum available fault current for the time
of this section for the employer to
the circuit protective devices take to
interrupt the fault.
ensure that each employee exposed to
hazards from electric arcs wears the
(iv) The incident heat energy
required arc-rated protective equipment
estimated under paragraph (g)(2) of this
commences April 1, 2015.
section exceeds 2.0 cal/cm2.
(h) Fuse handling. When an employee
(5) Arc rating. The employer shall
must install or remove fuses with one or
ensure that each employee exposed to
both terminals energized at more than
hazards from electric arcs wears
protective clothing and other protective 300 volts, or with exposed parts
energized at more than 50 volts, the
equipment with an arc rating greater
employer shall ensure that the employee
than or equal to the heat energy
uses tools or gloves rated for the voltage.
estimated under paragraph (g)(2) of this
When an employee installs or removes
section whenever that estimate exceeds
expulsion-type fuses with one or both
2.0 cal/cm2. This protective equipment
terminals energized at more than 300
shall cover the employee’s entire body,
volts, the employer shall ensure that the
except as follows:
(i) Arc-rated protection is not
employee wears eye protection meeting
necessary for the employee’s hands
the requirements of Subpart E of this
when the employee is wearing rubber
part, uses a tool rated for the voltage,
insulating gloves with protectors or, if
and is clear of the exhaust path of the
the estimated incident energy is no
fuse barrel.
more than 14 cal/cm2, heavy-duty
(i) Covered (noninsulated)
leather work gloves with a weight of at
conductors. The requirements of this
2 (12 oz/yd2),
least 407 gm/m
section that pertain to the hazards of
(ii) Arc-rated protection is not
exposed live parts also apply when an
necessary for the employee’s feet when
employee performs work in proximity to
the employee is wearing heavy-duty
covered (noninsulated) wires.
work shoes or boots,
(j) Non-current-carrying metal parts.
(iii) Arc-rated protection is not
Non-current-carrying metal parts of
necessary for the employee’s head when
equipment or devices, such as
the employee is wearing head protection
transformer cases and circuit-breaker
meeting § 1926.100(b)(2) if the estimated
housings, shall be treated as energized
incident energy is less than 9 cal/cm2
at the highest voltage to which these
for exposures involving single-phase
parts are exposed, unless the employer
arcs in open air or 5 cal/cm2 for other
inspects the installation and determines
exposures,
(iv) The protection for the employee’s that these parts are grounded before
employees begin performing the work.
head may consist of head protection
(k) Opening and closing circuits under
meeting § 1926.100(b)(2) and a
faceshield with a minimum arc rating of load. (1) The employer shall ensure that
devices used by employees to open
8 cal/cm2 if the estimated incidentcircuits under load conditions are
energy exposure is less than 13 cal/cm2
designed to interrupt the current
for exposures involving single-phase
involved.
arcs in open air or 9 cal/cm2 for other
(2) The employer shall ensure that
exposures, and
devices used by employees to close
(v) For exposures involving singlephase arcs in open air, the arc rating for circuits under load conditions are
the employee’s head and face protection designed to safely carry the current
may be 4 cal/cm2 less than the estimated involved.
incident energy.
BILLING CODE 4510–26–P
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BILLING CODE 4510–26–C
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Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
TABLE V–3—ELECTRICAL COMPONENT OF THE MINIMUM APPROACH DISTANCE (D; IN METERS) AT 5.1 TO 72.5 KV
Phase-to-ground
exposure
Phase-to-phase
exposure
D (m)
Nominal voltage (kV) phase-to-phase
D (m)
5.1 to 15.0 ...............................................................................................................................
15.1 to 36.0 .............................................................................................................................
36.1 to 46.0 .............................................................................................................................
46.1 to 72.5 .............................................................................................................................
0.04
0.16
0.23
0.39
0.07
0.28
0.37
0.59
TABLE V–4—ALTITUDE CORRECTION FACTOR
Altitude above sea level (m)
A
0 to 900 ................................................................................................................................................................................
901 to 1,200 .........................................................................................................................................................................
1,201 to 1,500 ......................................................................................................................................................................
1,501 to 1,800 ......................................................................................................................................................................
1,801 to 2,100 ......................................................................................................................................................................
2,101 to 2,400 ......................................................................................................................................................................
2,401 to 2,700 ......................................................................................................................................................................
2,701 to 3,000 ......................................................................................................................................................................
3,001 to 3,600 ......................................................................................................................................................................
3,601 to 4,200 ......................................................................................................................................................................
4,201 to 4,800 ......................................................................................................................................................................
4,801 to 5,400 ......................................................................................................................................................................
5,401 to 6,000 ......................................................................................................................................................................
1.00
1.02
1.05
1.08
1.11
1.14
1.17
1.20
1.25
1.30
1.35
1.39
1.44
TABLE V–5—ALTERNATIVE MINIMUM APPROACH DISTANCES (IN METERS OR FEET AND INCHES) FOR VOLTAGES OF 72.5
KV AND LESS 1
Distance
Nominal voltage (kV) phase-to-phase
Phase-to-ground exposure
m
0.50 0.300 2 .....................................................................................................
ft
Phase-to-phase exposure
m
Avoid contact
0.301 to 0.750 2 ...............................................................................................
0.751 to 5.0 .....................................................................................................
5.1 to 15.0 .......................................................................................................
15.1 to 36.0 .....................................................................................................
36.1 to 46.0 .....................................................................................................
46.1 to 72.5 .....................................................................................................
ft
Avoid contact
0.33
0.63
0.65
0.77
0.84
1.00
1.09
2.07
2.14
2.53
2.76
3.29
0.33
0.63
0.68
0.89
0.98
1.20
1.09
2.07
2.24
2.92
3.22
3.94
1 Employers may use the minimum approach distances in this table provided the worksite is at an elevation of 900 meters (3,000 feet) or less.
If employees will be working at elevations greater than 900 meters (3,000 feet) above mean sea level, the employer shall determine minimum
approach distances by multiplying the distances in this table by the correction factor in Table V–4 corresponding to the altitude of the work.
2 For single-phase systems, use voltage-to-ground.
TABLE V–6—ALTERNATIVE MINIMUM APPROACH DISTANCES (IN METERS OR FEET AND INCHES) FOR VOLTAGES OF MORE
THAN 72.5 KV 1 2 3
Phase-to-ground exposure
Phase-to-phase exposure
Voltage range phase to phase (kV)
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m
72.6 to 121.0 ...................................................................................................
121.1 to 145.0 .................................................................................................
145.1 to 169.0 .................................................................................................
169.1 to 242.0 .................................................................................................
242.1 to 362.0 .................................................................................................
362.1 to 420.0 .................................................................................................
420.1 to 550.0 .................................................................................................
550.1 to 800.0 .................................................................................................
ft
1.13
1.30
1.46
2.01
3.41
4.25
5.07
6.88
m
3.71
4.27
4.79
6.59
11.19
13.94
16.63
22.57
ft
1.42
1.64
1.94
3.08
5.52
6.81
8.24
11.38
4.66
5.38
6.36
10.10
18.11
22.34
27.03
37.34
1 Employers may use the minimum approach distances in this table provided the worksite is at an elevation of 900 meters (3,000 feet) or less.
If employees will be working at elevations greater than 900 meters (3,000 feet) above mean sea level, the employer shall determine minimum
approach distances by multiplying the distances in this table by the correction factor in Table V–4 corresponding to the altitude of the work.
2 Employers may use the phase-to-phase minimum approach distances in this table provided that no insulated tool spans the gap and no large
conductive object is in the gap.
3 The clear live-line tool distance shall equal or exceed the values for the indicated voltage ranges.
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TABLE V–7—DC LIVE-LINE MINIMUM APPROACH DISTANCE (IN METERS) WITH OVERVOLTAGE FACTOR
distance (m)
maximum line-to-ground voltage (kV)
Maximum anticipated per-unit
transient overvoltage
250
1.5
1.6
1.7
1.8
1
or less ............................................................................
........................................................................................
........................................................................................
........................................................................................
400
1.12
1.17
1.23
1.28
500
1.60
1.69
1.82
1.95
600
2.06
2.24
2.42
2.62
750
2.62
2.86
3.12
3.39
3.61
3.98
4.37
4.79
1 The distances specified in this table are for air, bare-hand, and live-line tool conditions. If employees will be working at elevations greater
than 900 meters (3,000 feet) above mean sea level, the employer shall determine minimum approach distances by multiplying the distances in
this table by the correction factor in Table V–4 corresponding to the altitude of the work.
TABLE V–8—ASSUMED MAXIMUM PER-UNIT TRANSIENT OVERVOLTAGE
Voltage range
(kV)
72.6 to 420.0 ............................................................................................................................
420.1 to 550.0 ..........................................................................................................................
550.1 to 800.0 ..........................................................................................................................
250 to 750 ................................................................................................................................
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§ 1926.961 Deenergizing lines and
equipment for employee protection.
(a) Application. This section applies
to the deenergizing of transmission and
distribution lines and equipment for the
purpose of protecting employees.
Conductors and parts of electric
equipment that have been deenergized
under procedures other than those
required by this section shall be treated
as energized.
(b) General. (1) System operator. If a
system operator is in charge of the lines
or equipment and their means of
disconnection, the employer shall
designate one employee in the crew to
be in charge of the clearance and shall
comply with all of the requirements of
paragraph (c) of this section in the order
specified.
(2) No system operator. If no system
operator is in charge of the lines or
equipment and their means of
disconnection, the employer shall
designate one employee in the crew to
be in charge of the clearance and to
perform the functions that the system
operator would otherwise perform
under this section. All of the
requirements of paragraph (c) of this
section apply, in the order specified,
except as provided in paragraph (b)(3) of
this section.
(3) Single crews working with the
means of disconnection under the
control of the employee in charge of the
clearance. If only one crew will be
working on the lines or equipment and
if the means of disconnection is
accessible and visible to, and under the
sole control of, the employee in charge
of the clearance, paragraphs (c)(1),
(c)(3), and (c)(5) of this section do not
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apply. Additionally, the employer does
not need to use the tags required by the
remaining provisions of paragraph (c) of
this section.
(4) Multiple crews. If two or more
crews will be working on the same lines
or equipment, then:
(i) The crews shall coordinate their
activities under this section with a
single employee in charge of the
clearance for all of the crews and follow
the requirements of this section as if all
of the employees formed a single crew,
or
(ii) Each crew shall independently
comply with this section and, if there is
no system operator in charge of the lines
or equipment, shall have separate tags
and coordinate deenergizing and
reenergizing the lines and equipment
with the other crews.
(5) Disconnecting means accessible to
general public. The employer shall
render any disconnecting means that are
accessible to individuals outside the
employer’s control (for example, the
general public) inoperable while the
disconnecting means are open for the
purpose of protecting employees.
(c) Deenergizing lines and equipment.
(1) Request to deenergize. The employee
that the employer designates pursuant
to paragraph (b) of this section as being
in charge of the clearance shall make a
request of the system operator to
deenergize the particular section of line
or equipment. The designated employee
becomes the employee in charge (as this
term is used in paragraph (c) of this
section) and is responsible for the
clearance.
(2) Open disconnecting means. The
employer shall ensure that all switches,
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ac
ac
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2.5
1.8
disconnectors, jumpers, taps, and other
means through which known sources of
electric energy may be supplied to the
particular lines and equipment to be
deenergized are open. The employer
shall render such means inoperable,
unless its design does not so permit, and
then ensure that such means are tagged
to indicate that employees are at work.
(3) Automatically and remotely
controlled switches. The employer shall
ensure that automatically and remotely
controlled switches that could cause the
opened disconnecting means to close
are also tagged at the points of control.
The employer shall render the
automatic or remote control feature
inoperable, unless its design does not so
permit.
(4) Network protectors. The employer
need not use the tags mentioned in
paragraphs (c)(2) and (c)(3) of this
section on a network protector for work
on the primary feeder for the network
protector’s associated network
transformer when the employer can
demonstrate all of the following
conditions:
(i) Every network protector is
maintained so that it will immediately
trip open if closed when a primary
conductor is deenergized;
(ii) Employees cannot manually place
any network protector in a closed
position without the use of tools, and
any manual override position is
blocked, locked, or otherwise disabled;
and
(iii) The employer has procedures for
manually overriding any network
protector that incorporate provisions for
determining, before anyone places a
network protector in a closed position,
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that: The line connected to the network
protector is not deenergized for the
protection of any employee working on
the line; and (if the line connected to
the network protector is not deenergized
for the protection of any employee
working on the line) the primary
conductors for the network protector are
energized.
(5) Tags. Tags shall prohibit operation
of the disconnecting means and shall
indicate that employees are at work.
(6) Test for energized condition. After
the applicable requirements in
paragraphs (c)(1) through (c)(5) of this
section have been followed and the
system operator gives a clearance to the
employee in charge, the employer shall
ensure that the lines and equipment are
deenergized by testing the lines and
equipment to be worked with a device
designed to detect voltage.
(7) Install grounds. The employer
shall ensure the installation of
protective grounds as required by
§ 1926.962.
(8) Consider lines and equipment
deenergized. After the applicable
requirements of paragraphs (c)(1)
through (c)(7) of this section have been
followed, the lines and equipment
involved may be considered
deenergized.
(9) Transferring clearances. To
transfer the clearance, the employee in
charge (or the employee’s supervisor if
the employee in charge must leave the
worksite due to illness or other
emergency) shall inform the system
operator and employees in the crew;
and the new employee in charge shall
be responsible for the clearance.
(10) Releasing clearances. To release
a clearance, the employee in charge
shall:
(i) Notify each employee under that
clearance of the pending release of the
clearance;
(ii) Ensure that all employees under
that clearance are clear of the lines and
equipment;
(iii) Ensure that all protective grounds
protecting employees under that
clearance have been removed; and
(iv) Report this information to the
system operator and then release the
clearance.
(11) Person releasing clearance. Only
the employee in charge who requested
the clearance may release the clearance,
unless the employer transfers
responsibility under paragraph (c)(9) of
this section.
(12) Removal of tags. No one may
remove tags without the release of the
associated clearance as specified under
paragraphs (c)(10) and (c)(11) of this
section.
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(13) Reenergizing lines and
equipment. The employer shall ensure
that no one initiates action to reenergize
the lines or equipment at a point of
disconnection until all protective
grounds have been removed, all crews
working on the lines or equipment
release their clearances, all employees
are clear of the lines and equipment,
and all protective tags are removed from
that point of disconnection.
§ 1926.962 Grounding for the protection of
employees.
(a) Application. This section applies
to grounding of transmission and
distribution lines and equipment for the
purpose of protecting employees.
Paragraph (d) of this section also applies
to protective grounding of other
equipment as required elsewhere in this
Subpart.
Note to paragraph (a): This section covers
grounding of transmission and distribution
lines and equipment when this subpart
requires protective grounding and whenever
the employer chooses to ground such lines
and equipment for the protection of
employees.
(b) General. For any employee to work
transmission and distribution lines or
equipment as deenergized, the employer
shall ensure that the lines or equipment
are deenergized under the provisions of
§ 1926.961 and shall ensure proper
grounding of the lines or equipment as
specified in paragraphs (c) through (h)
of this section. However, if the employer
can demonstrate that installation of a
ground is impracticable or that the
conditions resulting from the
installation of a ground would present
greater hazards to employees than
working without grounds, the lines and
equipment may be treated as
deenergized provided that the employer
establishes that all of the following
conditions apply:
(1) Deenergized. The employer
ensures that the lines and equipment are
deenergized under the provisions of
§ 1926.961.
(2) No possibility of contact. There is
no possibility of contact with another
energized source.
(3) No induced voltage. The hazard of
induced voltage is not present.
(c) Equipotential zone. Temporary
protective grounds shall be placed at
such locations and arranged in such a
manner that the employer can
demonstrate will prevent each employee
from being exposed to hazardous
differences in electric potential.
Note to paragraph (c): Appendix C to this
subpart contains guidelines for establishing
the equipotential zone required by this
paragraph. The Occupational Safety and
Health Administration will deem grounding
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practices meeting these guidelines as
complying with paragraph (c) of this section.
(d) Protective grounding equipment.
(1) Ampacity. (i) Protective grounding
equipment shall be capable of
conducting the maximum fault current
that could flow at the point of
grounding for the time necessary to
clear the fault.
(ii) Protective grounding equipment
shall have an ampacity greater than or
equal to that of No. 2 AWG copper.
(2) Impedance. Protective grounds
shall have an impedance low enough so
that they do not delay the operation of
protective devices in case of accidental
energizing of the lines or equipment.
Note to paragraph (d): American Society
for Testing and Materials Standard
Specifications for Temporary Protective
Grounds to Be Used on De-Energized Electric
Power Lines and Equipment, ASTM F855–09,
contains guidelines for protective grounding
equipment. The Institute of Electrical
Engineers Guide for Protective Grounding of
Power Lines, IEEE Std 1048–2003, contains
guidelines for selecting and installing
protective grounding equipment.
(e) Testing. The employer shall ensure
that, unless a previously installed
ground is present, employees test lines
and equipment and verify the absence of
nominal voltage before employees
install any ground on those lines or that
equipment.
(f) Connecting and removing grounds.
(1) Order of connection. The employer
shall ensure that, when an employee
attaches a ground to a line or to
equipment, the employee attaches the
ground-end connection first and then
attaches the other end by means of a
live-line tool. For lines or equipment
operating at 600 volts or less, the
employer may permit the employee to
use insulating equipment other than a
live-line tool if the employer ensures
that the line or equipment is not
energized at the time the ground is
connected or if the employer can
demonstrate that each employee is
protected from hazards that may
develop if the line or equipment is
energized.
(2) Order of removal. The employer
shall ensure that, when an employee
removes a ground, the employee
removes the grounding device from the
line or equipment using a live-line tool
before he or she removes the groundend connection. For lines or equipment
operating at 600 volts or less, the
employer may permit the employee to
use insulating equipment other than a
live-line tool if the employer ensures
that the line or equipment is not
energized at the time the ground is
disconnected or if the employer can
demonstrate that each employee is
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protected from hazards that may
develop if the line or equipment is
energized.
(g) Additional precautions. The
employer shall ensure that, when an
employee performs work on a cable at
a location remote from the cable
terminal, the cable is not grounded at
the cable terminal if there is a
possibility of hazardous transfer of
potential should a fault occur.
(h) Removal of grounds for test. The
employer may permit employees to
remove grounds temporarily during
tests. During the test procedure, the
employer shall ensure that each
employee uses insulating equipment,
shall isolate each employee from any
hazards involved, and shall implement
any additional measures necessary to
protect each exposed employee in case
the previously grounded lines and
equipment become energized.
§ 1926.963
Testing and test facilities.
(a) Application. This section provides
for safe work practices for high-voltage
and high-power testing performed in
laboratories, shops, and substations, and
in the field and on electric transmission
and distribution lines and equipment. It
applies only to testing involving interim
measurements using high voltage, high
power, or combinations of high voltage
and high power, and not to testing
involving continuous measurements as
in routine metering, relaying, and
normal line work.
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Note to paragraph (a): OSHA considers
routine inspection and maintenance
measurements made by qualified employees
to be routine line work not included in the
scope of this section, provided that the
hazards related to the use of intrinsic highvoltage or high-power sources require only
the normal precautions associated with
routine work specified in the other
paragraphs of this subpart. Two typical
examples of such excluded test work
procedures are ‘‘phasing-out’’ testing and
testing for a ‘‘no-voltage’’ condition.
(b) General requirements. (1) Safe
work practices. The employer shall
establish and enforce work practices for
the protection of each worker from the
hazards of high-voltage or high-power
testing at all test areas, temporary and
permanent. Such work practices shall
include, as a minimum, test area
safeguarding, grounding, the safe use of
measuring and control circuits, and a
means providing for periodic safety
checks of field test areas.
(2) Training. The employer shall
ensure that each employee, upon initial
assignment to the test area, receives
training in safe work practices, with
retraining provided as required by
§ 1926.950(b).
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(c) Safeguarding of test areas. (1)
Safeguarding. The employer shall
provide safeguarding within test areas to
control access to test equipment or to
apparatus under test that could become
energized as part of the testing by either
direct or inductive coupling and to
prevent accidental employee contact
with energized parts.
(2) Permanent test areas. The
employer shall guard permanent test
areas with walls, fences, or other
barriers designed to keep employees out
of the test areas.
(3) Temporary test areas. In field
testing, or at a temporary test site not
guarded by permanent fences and gates,
the employer shall ensure the use of one
of the following means to prevent
employees without authorization from
entering:
(i) Distinctively colored safety tape
supported approximately waist high
with safety signs attached to it,
(ii) A barrier or barricade that limits
access to the test area to a degree
equivalent, physically and visually, to
the barricade specified in paragraph
(c)(3)(i) of this section, or
(iii) One or more test observers
stationed so that they can monitor the
entire area.
(4) Removal of safeguards. The
employer shall ensure the removal of
the safeguards required by paragraph
(c)(3) of this section when employees no
longer need the protection afforded by
the safeguards.
(d) Grounding practices. (1) Establish
and implement practices. The employer
shall establish and implement safe
grounding practices for the test facility.
(i) The employer shall maintain at
ground potential all conductive parts
accessible to the test operator while the
equipment is operating at high voltage.
(ii) Wherever ungrounded terminals
of test equipment or apparatus under
test may be present, they shall be treated
as energized until tests demonstrate that
they are deenergized.
(2) Installation of grounds. The
employer shall ensure either that visible
grounds are applied automatically, or
that employees using properly insulated
tools manually apply visible grounds, to
the high-voltage circuits after they are
deenergized and before any employee
performs work on the circuit or on the
item or apparatus under test. Common
ground connections shall be solidly
connected to the test equipment and the
apparatus under test.
(3) Isolated ground return. In highpower testing, the employer shall
provide an isolated ground-return
conductor system designed to prevent
the intentional passage of current, with
its attendant voltage rise, from occurring
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in the ground grid or in the earth.
However, the employer need not
provide an isolated ground-return
conductor if the employer can
demonstrate that both of the following
conditions exist:
(i) The employer cannot provide an
isolated ground-return conductor due to
the distance of the test site from the
electric energy source, and
(ii) The employer protects employees
from any hazardous step and touch
potentials that may develop during the
test.
Note to paragraph (d)(3)(ii): See Appendix
C to this subpart for information on measures
that employers can take to protect employees
from hazardous step and touch potentials.
(4) Equipment grounding conductors.
For tests in which using the equipment
grounding conductor in the equipment
power cord to ground the test
equipment would result in greater
hazards to test personnel or prevent the
taking of satisfactory measurements, the
employer may use a ground clearly
indicated in the test set-up if the
employer can demonstrate that this
ground affords protection for employees
equivalent to the protection afforded by
an equipment grounding conductor in
the power supply cord.
(5) Grounding after tests. The
employer shall ensure that, when any
employee enters the test area after
equipment is deenergized, a ground is
placed on the high-voltage terminal and
any other exposed terminals.
(i) Before any employee applies a
direct ground, the employer shall
discharge high capacitance equipment
or apparatus through a resistor rated for
the available energy.
(ii) A direct ground shall be applied
to the exposed terminals after the stored
energy drops to a level at which it is safe
to do so.
(6) Grounding test vehicles. If the
employer uses a test trailer or test
vehicle in field testing, its chassis shall
be grounded. The employer shall protect
each employee against hazardous touch
potentials with respect to the vehicle,
instrument panels, and other conductive
parts accessible to employees with
bonding, insulation, or isolation.
(e) Control and measuring circuits. (1)
Control wiring. The employer may not
run control wiring, meter connections,
test leads, or cables from a test area
unless contained in a grounded metallic
sheath and terminated in a grounded
metallic enclosure or unless the
employer takes other precautions that it
can demonstrate will provide employees
with equivalent safety.
(2) Instruments. The employer shall
isolate meters and other instruments
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with accessible terminals or parts from
test personnel to protect against hazards
that could arise should such terminals
and parts become energized during
testing. If the employer provides this
isolation by locating test equipment in
metal compartments with viewing
windows, the employer shall provide
interlocks to interrupt the power supply
when someone opens the compartment
cover.
(3) Routing temporary wiring. The
employer shall protect temporary wiring
and its connections against damage,
accidental interruptions, and other
hazards. To the maximum extent
possible, the employer shall keep signal,
control, ground, and power cables
separate from each other.
(4) Test observer. If any employee will
be present in the test area during testing,
a test observer shall be present. The test
observer shall be capable of
implementing the immediate
deenergizing of test circuits for safety
purposes.
(f) Safety check. (1) Before each test.
Safety practices governing employee
work at temporary or field test areas
shall provide, at the beginning of each
series of tests, for a routine safety check
of such test areas.
(2) Conditions to be checked. The test
operator in charge shall conduct these
routine safety checks before each series
of tests and shall verify at least the
following conditions:
(i) Barriers and safeguards are in
workable condition and placed properly
to isolate hazardous areas;
(ii) System test status signals, if used,
are in operable condition;
(iii) Clearly marked test-power
disconnects are readily available in an
emergency;
(iv) Ground connections are clearly
identifiable;
(v) Personal protective equipment is
provided and used as required by
Subpart E of this part and by this
subpart; and
(vi) Proper separation between signal,
ground, and power cables.
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§ 1926.964 Overhead lines and live-line
barehand work.
(a) General. (1) Application. This
section provides additional
requirements for work performed on or
near overhead lines and equipment and
for live-line barehand work.
(2) Checking structure before
climbing. Before allowing employees to
subject elevated structures, such as
poles or towers, to such stresses as
climbing or the installation or removal
of equipment may impose, the employer
shall ascertain that the structures are
capable of sustaining the additional or
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unbalanced stresses. If the pole or other
structure cannot withstand the expected
loads, the employer shall brace or
otherwise support the pole or structure
so as to prevent failure.
Note to paragraph (a)(2): Appendix D to
this subpart contains test methods that
employers can use in ascertaining whether a
wood pole is capable of sustaining the forces
imposed by an employee climbing the pole.
This paragraph also requires the employer to
ascertain that the pole can sustain all other
forces imposed by the work employees will
perform.
(3) Setting and moving poles. (i) When
a pole is set, moved, or removed near an
exposed energized overhead conductor,
the pole may not contact the conductor.
(ii) When a pole is set, moved, or
removed near an exposed energized
overhead conductor, the employer shall
ensure that each employee wears
electrical protective equipment or uses
insulated devices when handling the
pole and that no employee contacts the
pole with uninsulated parts of his or her
body.
(iii) To protect employees from falling
into holes used for placing poles, the
employer shall physically guard the
holes, or ensure that employees attend
the holes, whenever anyone is working
nearby.
(b) Installing and removing overhead
lines. The following provisions apply to
the installation and removal of overhead
conductors or cable (overhead lines).
(1) Tension stringing method. When
lines that employees are installing or
removing can contact energized parts,
the employer shall use the tensionstringing method, barriers, or other
equivalent measures to minimize the
possibility that conductors and cables
the employees are installing or
removing will contact energized power
lines or equipment.
(2) Conductors, cables, and pulling
and tensioning equipment. For
conductors, cables, and pulling and
tensioning equipment, the employer
shall provide the protective measures
required by § 1926.959(d)(3) when
employees are installing or removing a
conductor or cable close enough to
energized conductors that any of the
following failures could energize the
pulling or tensioning equipment or the
conductor or cable being installed or
removed:
(i) Failure of the pulling or tensioning
equipment,
(ii) Failure of the conductor or cable
being pulled, or
(iii) Failure of the previously installed
lines or equipment.
(3) Disable automatic-reclosing
feature. If the conductors that
employees are installing or removing
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cross over energized conductors in
excess of 600 volts and if the design of
the circuit-interrupting devices
protecting the lines so permits, the
employer shall render inoperable the
automatic-reclosing feature of these
devices.
(4) Induced voltage. (i) Before
employees install lines parallel to
existing energized lines, the employer
shall make a determination of the
approximate voltage to be induced in
the new lines, or work shall proceed on
the assumption that the induced voltage
is hazardous.
(ii) Unless the employer can
demonstrate that the lines that
employees are installing are not subject
to the induction of a hazardous voltage
or unless the lines are treated as
energized, temporary protective grounds
shall be placed at such locations and
arranged in such a manner that the
employer can demonstrate will prevent
exposure of each employee to hazardous
differences in electric potential.
Note to paragraph (b)(4)(ii): Appendix C to
this subpart contains guidelines for
protecting employees from hazardous
differences in electric potential as required
by this paragraph.
Note to paragraph (b)(4): If the employer
takes no precautions to protect employees
from hazards associated with involuntary
reactions from electric shock, a hazard exists
if the induced voltage is sufficient to pass a
current of 1 milliampere through a 500-ohm
resistor. If the employer protects employees
from injury due to involuntary reactions from
electric shock, a hazard exists if the resultant
current would be more than 6 milliamperes.
(5) Safe operating condition. Reelhandling equipment, including pulling
and tensioning devices, shall be in safe
operating condition and shall be leveled
and aligned.
(6) Load ratings. The employer shall
ensure that employees do not exceed
load ratings of stringing lines, pulling
lines, conductor grips, load-bearing
hardware and accessories, rigging, and
hoists.
(7) Defective pulling lines. The
employer shall repair or replace
defective pulling lines and accessories.
(8) Conductor grips. The employer
shall ensure that employees do not use
conductor grips on wire rope unless the
manufacturer specifically designed the
grip for this application.
(9) Communications. The employer
shall ensure that employees maintain
reliable communications, through twoway radios or other equivalent means,
between the reel tender and the pullingrig operator.
(10) Operation of pulling rig.
Employees may operate the pulling rig
only when it is safe to do so.
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Note to paragraph (b)(10): Examples of
unsafe conditions include: employees in
locations prohibited by paragraph (b)(11) of
this section, conductor and pulling line hangups, and slipping of the conductor grip.
(11) Working under overhead
operations. While a power-driven
device is pulling the conductor or
pulling line and the conductor or
pulling line is in motion, the employer
shall ensure that employees are not
directly under overhead operations or
on the crossarm, except as necessary for
the employees to guide the stringing
sock or board over or through the
stringing sheave.
(c) Live-line barehand work. In
addition to other applicable provisions
contained in this subpart, the following
requirements apply to live-line
barehand work:
(1) Training. Before an employee uses
or supervises the use of the live-line
barehand technique on energized
circuits, the employer shall ensure that
the employee completes training
conforming to § 1926.950(b) in the
technique and in the safety
requirements of paragraph (c) of this
section.
(2) Existing conditions. Before any
employee uses the live-line barehand
technique on energized high-voltage
conductors or parts, the employer shall
ascertain the following information in
addition to information about other
existing conditions required by
§ 1926.950(d):
(i) The nominal voltage rating of the
circuit on which employees will
perform the work,
(ii) The clearances to ground of lines
and other energized parts on which
employees will perform the work, and
(iii) The voltage limitations of
equipment employees will use.
(3) Insulated tools and equipment. (i)
The employer shall ensure that the
insulated equipment, insulated tools,
and aerial devices and platforms used
by employees are designed, tested, and
made for live-line barehand work.
(ii) The employer shall ensure that
employees keep tools and equipment
clean and dry while they are in use.
(4) Disable automatic-reclosing
feature. The employer shall render
inoperable the automatic-reclosing
feature of circuit-interrupting devices
protecting the lines if the design of the
devices permits.
(5) Adverse weather conditions. The
employer shall ensure that employees
do not perform work when adverse
weather conditions would make the
work hazardous even after the employer
implements the work practices required
by this subpart. Additionally,
employees may not perform work when
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winds reduce the phase-to-phase or
phase-to-ground clearances at the work
location below the minimum approach
distances specified in paragraph (c)(13)
of this section, unless insulating guards
cover the grounded objects and other
lines and equipment.
Note to paragraph (c)(5): Thunderstorms in
the vicinity, high winds, snow storms, and
ice storms are examples of adverse weather
conditions that make live-line barehand work
too hazardous to perform safely even after the
employer implements the work practices
required by this subpart.
(6) Bucket liners and electrostatic
shielding. The employer shall provide
and ensure that employees use a
conductive bucket liner or other
conductive device for bonding the
insulated aerial device to the energized
line or equipment.
(i) The employee shall be connected
to the bucket liner or other conductive
device by the use of conductive shoes,
leg clips, or other means.
(ii) Where differences in potentials at
the worksite pose a hazard to
employees, the employer shall provide
electrostatic shielding designed for the
voltage being worked.
(7) Bonding the employee to the
energized part. The employer shall
ensure that, before the employee
contacts the energized part, the
employee bonds the conductive bucket
liner or other conductive device to the
energized conductor by means of a
positive connection. This connection
shall remain attached to the energized
conductor until the employee completes
the work on the energized circuit.
(8) Aerial-lift controls. Aerial lifts
used for live-line barehand work shall
have dual controls (lower and upper) as
follows:
(i) The upper controls shall be within
easy reach of the employee in the
bucket. On a two-bucket-type lift, access
to the controls shall be within easy
reach of both buckets.
(ii) The lower set of controls shall be
near the base of the boom and shall be
designed so that they can override
operation of the equipment at any time.
(9) Operation of lower controls. Lower
(ground-level) lift controls may not be
operated with an employee in the lift
except in case of emergency.
(10) Check controls. The employer
shall ensure that, before employees
elevate an aerial lift into the work
position, the employees check all
controls (ground level and bucket) to
determine that they are in proper
working condition.
(11) Body of aerial lift truck. The
employer shall ensure that, before
employees elevate the boom of an aerial
lift, the employees ground the body of
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the truck or barricade the body of the
truck and treat it as energized.
(12) Boom-current test. The employer
shall ensure that employees perform a
boom-current test before starting work
each day, each time during the day
when they encounter a higher voltage,
and when changed conditions indicate
a need for an additional test.
(i) This test shall consist of placing
the bucket in contact with an energized
source equal to the voltage to be
encountered for a minimum of 3
minutes.
(ii) The leakage current may not
exceed 1 microampere per kilovolt of
nominal phase-to-ground voltage.
(iii) The employer shall immediately
suspend work from the aerial lift when
there is any indication of a malfunction
in the equipment.
(13) Minimum approach distance.
The employer shall ensure that
employees maintain the minimum
approach distances, established by the
employer under § 1926.960(c)(1)(i), from
all grounded objects and from lines and
equipment at a potential different from
that to which the live-line barehand
equipment is bonded, unless insulating
guards cover such grounded objects and
other lines and equipment.
(14) Approaching, leaving, and
bonding to energized part. The
employer shall ensure that, while an
employee is approaching, leaving, or
bonding to an energized circuit, the
employee maintains the minimum
approach distances, established by the
employer under § 1926.960(c)(1)(i),
between the employee and any
grounded parts, including the lower
boom and portions of the truck and
between the employee and conductive
objects energized at different potentials.
(15) Positioning bucket near energized
bushing or insulator string. While the
bucket is alongside an energized
bushing or insulator string, the
employer shall ensure that employees
maintain the phase-to-ground minimum
approach distances, established by the
employer under § 1926.960(c)(1)(i),
between all parts of the bucket and the
grounded end of the bushing or
insulator string or any other grounded
surface.
(16) Handlines. The employer shall
ensure that employees do not use
handlines between the bucket and the
boom or between the bucket and the
ground. However, employees may use
nonconductive-type handlines from
conductor to ground if not supported
from the bucket. The employer shall
ensure that no one uses ropes used for
live-line barehand work for other
purposes.
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(17) Passing objects to employee. The
employer shall ensure that employees
do not pass uninsulated equipment or
material between a pole or structure and
an aerial lift while an employee working
from the bucket is bonded to an
energized part.
(18) Nonconductive measuring device.
A nonconductive measuring device
shall be readily accessible to employees
performing live-line barehand work to
assist them in maintaining the required
minimum approach distance.
(d) Towers and structures. The
following requirements apply to work
performed on towers or other structures
that support overhead lines.
(1) Working beneath towers and
structures. The employer shall ensure
that no employee is under a tower or
structure while work is in progress,
except when the employer can
demonstrate that such a working
position is necessary to assist employees
working above.
(2) Tag lines. The employer shall
ensure that employees use tag lines or
other similar devices to maintain
control of tower sections being raised or
positioned, unless the employer can
demonstrate that the use of such devices
would create a greater hazard to
employees.
(3) Disconnecting load lines. The
employer shall ensure that employees
do not detach the loadline from a
member or section until they safely
secure the load.
(4) Adverse weather conditions. The
employer shall ensure that, except
during emergency restoration
procedures, employees discontinue
work when adverse weather conditions
would make the work hazardous in
spite of the work practices required by
this subpart.
Note to paragraph (d)(4): Thunderstorms
in the vicinity, high winds, snow storms, and
ice storms are examples of adverse weather
conditions that make this work too hazardous
to perform even after the employer
implements the work practices required by
this subpart.
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§ 1926.965 Underground electrical
installations.
(a) Application. This section provides
additional requirements for work on
underground electrical installations.
(b) Access. The employer shall ensure
that employees use a ladder or other
climbing device to enter and exit a
manhole or subsurface vault exceeding
1.22 meters (4 feet) in depth. No
employee may climb into or out of a
manhole or vault by stepping on cables
or hangers.
(c) Lowering equipment into
manholes. (1) Hoisting equipment.
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Equipment used to lower materials and
tools into manholes or vaults shall be
capable of supporting the weight to be
lowered and shall be checked for defects
before use.
(2) Clear the area of employees.
Before anyone lowers tools or material
into the opening for a manhole or vault,
each employee working in the manhole
or vault shall be clear of the area
directly under the opening.
(d) Attendants for manholes and
vaults. (1) When required. While work is
being performed in a manhole or vault
containing energized electric
equipment, an employee with first-aid
training shall be available on the surface
in the immediate vicinity of the
manhole or vault entrance to render
emergency assistance.
(2) Brief entries allowed.
Occasionally, the employee on the
surface may briefly enter a manhole or
vault to provide nonemergency
assistance.
Note 1 to paragraph (d)(2): Paragraph (h)
of 1926.953 may also require an attendant
and does not permit this attendant to enter
the manhole or vault.
Note 2 to paragraph (d)(2): Paragraph
(b)(1)(ii) of § 1926.960 requires employees
entering manholes or vaults containing
unguarded, uninsulated energized lines or
parts of electric equipment operating at 50
volts or more to be qualified.
(3) Entry without attendant. For the
purpose of inspection, housekeeping,
taking readings, or similar work, an
employee working alone may enter, for
brief periods of time, a manhole or vault
where energized cables or equipment
are in service if the employer can
demonstrate that the employee will be
protected from all electrical hazards.
(4) Communications. The employer
shall ensure that employees maintain
reliable communications, through twoway radios or other equivalent means,
among all employees involved in the
job.
(e) Duct rods. The employer shall
ensure that, if employees use duct rods,
the employees install the duct rods in
the direction presenting the least hazard
to employees. The employer shall
station an employee at the far end of the
duct line being rodded to ensure that
the employees maintain the required
minimum approach distances.
(f) Multiple cables. When multiple
cables are present in a work area, the
employer shall identify the cable to be
worked by electrical means, unless its
identity is obvious by reason of
distinctive appearance or location or by
other readily apparent means of
identification. The employer shall
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protect cables other than the one being
worked from damage.
(g) Moving cables. Except when
paragraph (h)(2) of this section permits
employees to perform work that could
cause a fault in an energized cable in a
manhole or vault, the employer shall
ensure that employees inspect energized
cables to be moved for abnormalities.
(h) Protection against faults. (1)
Cables with abnormalities. Where a
cable in a manhole or vault has one or
more abnormalities that could lead to a
fault or be an indication of an
impending fault, the employer shall
deenergize the cable with the
abnormality before any employee may
work in the manhole or vault, except
when service-load conditions and a lack
of feasible alternatives require that the
cable remain energized. In that case,
employees may enter the manhole or
vault provided the employer protects
them from the possible effects of a
failure using shields or other devices
that are capable of containing the
adverse effects of a fault. The employer
shall treat the following abnormalities
as indications of impending faults
unless the employer can demonstrate
that the conditions could not lead to a
fault: Oil or compound leaking from
cable or joints, broken cable sheaths or
joint sleeves, hot localized surface
temperatures of cables or joints, or joints
swollen beyond normal tolerance.
(2) Work-related faults. If the work
employees will perform in a manhole or
vault could cause a fault in a cable, the
employer shall deenergize that cable
before any employee works in the
manhole or vault, except when serviceload conditions and a lack of feasible
alternatives require that the cable
remain energized. In that case,
employees may enter the manhole or
vault provided the employer protects
them from the possible effects of a
failure using shields or other devices
that are capable of containing the
adverse effects of a fault.
(i) Sheath continuity. When
employees perform work on buried
cable or on cable in a manhole or vault,
the employer shall maintain metallicsheath continuity, or the cable sheath
shall be treated as energized.
§ 1926.966
Substations.
(a) Application. This section provides
additional requirements for substations
and for work performed in them.
(b) Access and working space. The
employer shall provide and maintain
sufficient access and working space
about electric equipment to permit
ready and safe operation and
maintenance of such equipment by
employees.
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Note to paragraph (b): American National
Standard National Electrical Safety Code,
ANSI/IEEE C2–2012 contains guidelines for
the dimensions of access and working space
about electric equipment in substations.
Installations meeting the ANSI provisions
comply with paragraph (b) of this section.
The Occupational Safety and Health
Administration will determine whether an
installation that does not conform to this
ANSI standard complies with paragraph (b)
of this section based on the following criteria:
(1) Whether the installation conforms to
the edition of ANSI C2 that was in effect
when the installation was made;
(2) Whether the configuration of the
installation enables employees to maintain
the minimum approach distances,
established by the employer under
§ 1926.960(c)(1)(i), while the employees are
working on exposed, energized parts; and
(3) Whether the precautions taken when
employees perform work on the installation
provide protection equivalent to the
protection provided by access and working
space meeting ANSI/IEEE C2–2012.
(c) Draw-out-type circuit breakers.
The employer shall ensure that, when
employees remove or insert draw-outtype circuit breakers, the breaker is in
the open position. The employer shall
also render the control circuit
inoperable if the design of the
equipment permits.
(d) Substation fences. Conductive
fences around substations shall be
grounded. When a substation fence is
expanded or a section is removed, fence
sections shall be isolated, grounded, or
bonded as necessary to protect
employees from hazardous differences
in electric potential.
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Note to paragraph (d): IEEE Std 80–2000,
IEEE Guide for Safety in AC Substation
Grounding, contains guidelines for protection
against hazardous differences in electric
potential.
(e) Guarding of rooms and other
spaces containing electric supply
equipment. (1) When to guard rooms
and other spaces. Rooms and other
spaces in which electric supply lines or
equipment are installed shall meet the
requirements of paragraphs (e)(2)
through (e)(5) of this section under the
following conditions:
(i) If exposed live parts operating at 50
to 150 volts to ground are within 2.4
meters (8 feet) of the ground or other
working surface inside the room or
other space,
(ii) If live parts operating at 151 to 600
volts to ground and located within 2.4
meters (8 feet) of the ground or other
working surface inside the room or
other space are guarded only by
location, as permitted under paragraph
(f)(1) of this section, or
(iii) If live parts operating at more
than 600 volts to ground are within the
room or other space, unless:
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(A) The live parts are enclosed within
grounded, metal-enclosed equipment
whose only openings are designed so
that foreign objects inserted in these
openings will be deflected from
energized parts, or
(B) The live parts are installed at a
height, above ground and any other
working surface, that provides
protection at the voltage on the live
parts corresponding to the protection
provided by a 2.4-meter (8-foot) height
at 50 volts.
(2) Prevent access by unqualified
persons. Fences, screens, partitions, or
walls shall enclose the rooms and other
spaces so as to minimize the possibility
that unqualified persons will enter.
(3) Restricted entry. Unqualified
persons may not enter the rooms or
other spaces while the electric supply
lines or equipment are energized.
(4) Warning signs. The employer shall
display signs at entrances to the rooms
and other spaces warning unqualified
persons to keep out.
(5) Entrances to rooms and other. The
employer shall keep each entrance to a
room or other space locked, unless the
entrance is under the observation of a
person who is attending the room or
other space for the purpose of
preventing unqualified employees from
entering.
(f) Guarding of energized parts. (1)
Type of guarding. The employer shall
provide guards around all live parts
operating at more than 150 volts to
ground without an insulating covering
unless the location of the live parts
gives sufficient clearance (horizontal,
vertical, or both) to minimize the
possibility of accidental employee
contact.
Note to paragraph (f)(1): American
National Standard National Electrical Safety
Code, ANSI/IEEE C2–2002 contains
guidelines for the dimensions of clearance
distances about electric equipment in
substations. Installations meeting the ANSI
provisions comply with paragraph (f)(1) of
this section. The Occupational Safety and
Health Administration will determine
whether an installation that does not conform
to this ANSI standard complies with
paragraph (f)(1) of this section based on the
following criteria:
(1) Whether the installation conforms to
the edition of ANSI C2 that was in effect
when the installation was made;
(2) Whether each employee is isolated from
energized parts at the point of closest
approach; and
(3) Whether the precautions taken when
employees perform work on the installation
provide protection equivalent to the
protection provided by horizontal and
vertical clearances meeting ANSI/IEEE C2–
2002.
(2) Maintaining guards during
operation. Except for fuse replacement
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and other necessary access by qualified
persons, the employer shall maintain
guarding of energized parts within a
compartment during operation and
maintenance functions to prevent
accidental contact with energized parts
and to prevent dropped tools or other
equipment from contacting energized
parts.
(3) Temporary removal of guards.
Before guards are removed from
energized equipment, the employer
shall install barriers around the work
area to prevent employees who are not
working on the equipment, but who are
in the area, from contacting the exposed
live parts.
(g) Substation entry. (1) Report upon
entering. Upon entering an attended
substation, each employee, other than
employees regularly working in the
station, shall report his or her presence
to the employee in charge of substation
activities to receive information on
special system conditions affecting
employee safety.
(2) Job briefing. The job briefing
required by § 1926.952 shall cover
information on special system
conditions affecting employee safety,
including the location of energized
equipment in or adjacent to the work
area and the limits of any deenergized
work area.
§ 1926.967
Special conditions.
(a) Capacitors. The following
additional requirements apply to work
on capacitors and on lines connected to
capacitors.
Note to paragraph (a): See §§ 1926.961 and
1926.962 for requirements pertaining to the
deenergizing and grounding of capacitor
installations.
(1) Disconnect from energized source.
Before employees work on capacitors,
the employer shall disconnect the
capacitors from energized sources and
short circuit the capacitors. The
employer shall ensure that the employee
short circuiting the capacitors waits at
least 5 minutes from the time of
disconnection before applying the short
circuit,
(2) Short circuiting units. Before
employees handle the units, the
employer shall short circuit each unit in
series-parallel capacitor banks between
all terminals and the capacitor case or
its rack. If the cases of capacitors are on
ungrounded substation racks, the
employer shall bond the racks to
ground.
(3) Short circuiting connected lines.
The employer shall short circuit any
line connected to capacitors before the
line is treated as deenergized.
(b) Current transformer secondaries.
The employer shall ensure that
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employees do not open the secondary of
a current transformer while the
transformer is energized. If the employer
cannot deenergize the primary of the
current transformer before employees
perform work on an instrument, a relay,
or other section of a current transformer
secondary circuit, the employer shall
bridge the circuit so that the current
transformer secondary does not
experience an open-circuit condition.
(c) Series streetlighting. (1) Applicable
requirements. If the open-circuit voltage
exceeds 600 volts, the employer shall
ensure that employees work on series
streetlighting circuits in accordance
with § 1926.964 or § 1926.965, as
appropriate.
(2) Opening a series loop. Before any
employee opens a series loop, the
employer shall deenergize the
streetlighting transformer and isolate it
from the source of supply or shall bridge
the loop to avoid an open-circuit
condition.
(d) Illumination. The employer shall
provide sufficient illumination to enable
the employee to perform the work
safely.
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Note to paragraph (d): See § 1926.56,
which requires specific levels of
illumination.
(e) Protection against drowning. (1)
Personal flotation devices. Whenever an
employee may be pulled or pushed, or
might fall, into water where the danger
of drowning exists, the employer shall
provide the employee with, and shall
ensure that the employee uses, a
personal flotation device meeting
§ 1926.106.
(2) Maintaining flotation devices in
safe condition. The employer shall
maintain each personal flotation device
in safe condition and shall inspect each
personal flotation device frequently
enough to ensure that it does not have
rot, mildew, water saturation, or any
other condition that could render the
device unsuitable for use.
(3) Crossing bodies of water. An
employee may cross streams or other
bodies of water only if a safe means of
passage, such as a bridge, is available.
(f) Excavations. Excavation operations
shall comply with Subpart P of this part.
(g) Employee protection in public
work areas. (1) Traffic control devices.
Traffic-control signs and traffic-control
devices used for the protection of
employees shall meet § 1926.200(g)(2).
(2) Controlling traffic. Before
employees begin work in the vicinity of
vehicular or pedestrian traffic that may
endanger them, the employer shall place
warning signs or flags and other trafficcontrol devices in conspicuous
locations to alert and channel
approaching traffic.
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(3) Barricades. The employer shall use
barricades where additional employee
protection is necessary.
(4) Excavated areas. The employer
shall protect excavated areas with
barricades.
(5) Warning lights. The employer shall
display warning lights prominently at
night.
(h) Backfeed. When there is a
possibility of voltage backfeed from
sources of cogeneration or from the
secondary system (for example,
backfeed from more than one energized
phase feeding a common load), the
requirements of § 1926.960 apply if
employees will work the lines or
equipment as energized, and the
requirements of §§ 1926.961 and
1926.962 apply if employees will work
the lines or equipment as deenergized.
(i) Lasers. The employer shall install,
adjust, and operate laser equipment in
accordance with § 1926.54.
(j) Hydraulic fluids. Hydraulic fluids
used for the insulated sections of
equipment shall provide insulation for
the voltage involved.
(k) Communication facilities. (1)
Microwave transmission. (i) The
employer shall ensure that no employee
looks into an open waveguide or
antenna connected to an energized
microwave source.
(ii) If the electromagnetic-radiation
level within an accessible area
associated with microwave
communications systems exceeds the
radiation-protection guide specified by
§ 1910.97(a)(2) of this chapter, the
employer shall post the area with
warning signs containing the warning
symbol described in § 1910.97(a)(3) of
this chapter. The lower half of the
warning symbol shall include the
following statements, or ones that the
employer can demonstrate are
equivalent: ‘‘Radiation in this area may
exceed hazard limitations and special
precautions are required. Obtain
specific instruction before entering.’’
(iii) When an employee works in an
area where the electromagnetic
radiation could exceed the radiationprotection guide, the employer shall
institute measures that ensure that the
employee’s exposure is not greater than
that permitted by that guide. Such
measures may include administrative
and engineering controls and personal
protective equipment.
(2) Power-line carrier. The employer
shall ensure that employees perform
power-line carrier work, including work
on equipment used for coupling carrier
current to power line conductors, in
accordance with the requirements of
this subpart pertaining to work on
energized lines.
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§ 1926.968
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Definitions.
Attendant. An employee assigned to
remain immediately outside the
entrance to an enclosed or other space
to render assistance as needed to
employees inside the space.
Automatic circuit recloser. A selfcontrolled device for automatically
interrupting and reclosing an
alternating-current circuit, with a
predetermined sequence of opening and
reclosing followed by resetting, hold
closed, or lockout.
Barricade. A physical obstruction
such as tapes, cones, or A-frame type
wood or metal structures that provides
a warning about, and limits access to, a
hazardous area.
Barrier. A physical obstruction that
prevents contact with energized lines or
equipment or prevents unauthorized
access to a work area.
Bond. The electrical interconnection
of conductive parts designed to
maintain a common electric potential.
Bus. A conductor or a group of
conductors that serve as a common
connection for two or more circuits.
Bushing. An insulating structure that
includes a through conductor or that
provides a passageway for such a
conductor, and that, when mounted on
a barrier, insulates the conductor from
the barrier for the purpose of conducting
current from one side of the barrier to
the other.
Cable. A conductor with insulation,
or a stranded conductor with or without
insulation and other coverings (singleconductor cable), or a combination of
conductors insulated from one another
(multiple-conductor cable).
Cable sheath. A conductive protective
covering applied to cables.
Note to the definition of ‘‘cable sheath’’: A
cable sheath may consist of multiple layers
one or more of which is conductive.
Circuit. A conductor or system of
conductors through which an electric
current is intended to flow.
Clearance (between objects). The clear
distance between two objects measured
surface to surface.
Clearance (for work). Authorization to
perform specified work or permission to
enter a restricted area.
Communication lines. (See Lines; (1)
Communication lines.)
Conductor. A material, usually in the
form of a wire, cable, or bus bar, used
for carrying an electric current.
Contract employer. An employer,
other than a host employer, that
performs work covered by Subpart V of
this part under contract.
Covered conductor. A conductor
covered with a dielectric having no
rated insulating strength or having a
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rated insulating strength less than the
voltage of the circuit in which the
conductor is used.
Current-carrying part. A conducting
part intended to be connected in an
electric circuit to a source of voltage.
Non-current-carrying parts are those not
intended to be so connected.
Deenergized. Free from any electrical
connection to a source of potential
difference and from electric charge; not
having a potential that is different from
the potential of the earth.
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Note to the definition of ‘‘deenergized’’:
The term applies only to current-carrying
parts, which are sometimes energized (alive).
Designated employee (designated
person). An employee (or person) who
is assigned by the employer to perform
specific duties under the terms of this
subpart and who has sufficient
knowledge of the construction and
operation of the equipment, and the
hazards involved, to perform his or her
duties safely.
Electric line truck. A truck used to
transport personnel, tools, and material
for electric supply line work.
Electric supply equipment. Equipment
that produces, modifies, regulates,
controls, or safeguards a supply of
electric energy.
Electric supply lines. (See ‘‘Lines; (2)
Electric supply lines.’’)
Electric utility. An organization
responsible for the installation,
operation, or maintenance of an electric
supply system.
Enclosed space. A working space,
such as a manhole, vault, tunnel, or
shaft, that has a limited means of egress
or entry, that is designed for periodic
employee entry under normal operating
conditions, and that, under normal
conditions, does not contain a
hazardous atmosphere, but may contain
a hazardous atmosphere under
abnormal conditions.
Energized (alive, live). Electrically
connected to a source of potential
difference, or electrically charged so as
to have a potential significantly
different from that of earth in the
vicinity.
Energy source. Any electrical,
mechanical, hydraulic, pneumatic,
chemical, nuclear, thermal, or other
energy source that could cause injury to
employees.
Entry (as used in § 1926.953). The
action by which a person passes through
an opening into an enclosed space.
Entry includes ensuing work activities
in that space and is considered to have
occurred as soon as any part of the
entrant’s body breaks the plane of an
opening into the space.
Equipment (electric). A general term
including material, fittings, devices,
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appliances, fixtures, apparatus, and the
like used as part of or in connection
with an electrical installation.
Exposed, Exposed to contact (as
applied to energized parts). Not isolated
or guarded.
Fall restraint system. A fall protection
system that prevents the user from
falling any distance.
First-aid training. Training in the
initial care, including cardiopulmonary
resuscitation (which includes chest
compressions, rescue breathing, and, as
appropriate, other heart and lung
resuscitation techniques), performed by
a person who is not a medical
practitioner, of a sick or injured person
until definitive medical treatment can
be administered.
Ground. A conducting connection,
whether planned or unplanned,
between an electric circuit or equipment
and the earth, or to some conducting
body that serves in place of the earth.
Grounded. Connected to earth or to
some conducting body that serves in
place of the earth.
Guarded. Covered, fenced, enclosed,
or otherwise protected, by means of
suitable covers or casings, barrier rails
or screens, mats, or platforms, designed
to minimize the possibility, under
normal conditions, of dangerous
approach or inadvertent contact by
persons or objects.
Note to the definition of ‘‘guarded’’: Wires
that are insulated, but not otherwise
protected, are not guarded.
Hazardous atmosphere. An
atmosphere that may expose employees
to the risk of death, incapacitation,
impairment of ability to self-rescue (that
is, escape unaided from an enclosed
space), injury, or acute illness from one
or more of the following causes:
(1) Flammable gas, vapor, or mist in
excess of 10 percent of its lower
flammable limit (LFL);
(2) Airborne combustible dust at a
concentration that meets or exceeds its
LFL;
Note to the definition of ‘‘hazardous
atmosphere’’ (2): This concentration may be
approximated as a condition in which the
dust obscures vision at a distance of 1.52
meters (5 feet) or less.
(3) Atmospheric oxygen concentration
below 19.5 percent or above 23.5
percent;
(4) Atmospheric concentration of any
substance for which a dose or a
permissible exposure limit is published
in Subpart D, Occupational Health and
Environmental Controls, or in Subpart
Z, Toxic and Hazardous Substances, of
this part and which could result in
employee exposure in excess of its dose
or permissible exposure limit;
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Note to the definition of ‘‘hazardous
atmosphere’’ (4): An atmospheric
concentration of any substance that is not
capable of causing death, incapacitation,
impairment of ability to self-rescue, injury, or
acute illness due to its health effects is not
covered by this provision.
(5) Any other atmospheric condition
that is immediately dangerous to life or
health.
Note to the definition of ‘‘hazardous
atmosphere’’ (5): For air contaminants for
which the Occupational Safety and Health
Administration has not determined a dose or
permissible exposure limit, other sources of
information, such as Material Safety Data
Sheets that comply with the Hazard
Communication Standard, § 1926.1200,
published information, and internal
documents can provide guidance in
establishing acceptable atmospheric
conditions.
High-power tests. Tests in which the
employer uses fault currents, load
currents, magnetizing currents, and linedropping currents to test equipment,
either at the equipment’s rated voltage
or at lower voltages.
High-voltage tests. Tests in which the
employer uses voltages of
approximately 1,000 volts as a practical
minimum and in which the voltage
source has sufficient energy to cause
injury.
High wind. A wind of such velocity
that one or more of the following
hazards would be present:
(1) The wind could blow an employee
from an elevated location,
(2) The wind could cause an
employee or equipment handling
material to lose control of the material,
or
(3) The wind would expose an
employee to other hazards not
controlled by the standard involved.
Note to the definition of ‘‘high wind’’: The
Occupational Safety and Health
Administration normally considers winds
exceeding 64.4 kilometers per hour (40 miles
per hour), or 48.3 kilometers per hour (30
miles per hour) if the work involves material
handling, as meeting this criteria, unless the
employer takes precautions to protect
employees from the hazardous effects of the
wind.
Host employer. An employer that
operates, or that controls the operating
procedures for, an electric power
generation, transmission, or distribution
installation on which a contract
employer is performing work covered by
Subpart V of this part.
Note to the definition of ‘‘host employer’’:
The Occupational Safety and Health
Administration will treat the electric utility
or the owner of the installation as the host
employer if it operates or controls operating
procedures for the installation. If the electric
utility or installation owner neither operates
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nor controls operating procedures for the
installation, the Occupational Safety and
Health Administration will treat the
employer that the utility or owner has
contracted with to operate or control the
operating procedures for the installation as
the host employer. In no case will there be
more than one host employer.
Immediately dangerous to life or
health (IDLH). Any condition that poses
an immediate or delayed threat to life or
that would cause irreversible adverse
health effects or that would interfere
with an individual’s ability to escape
unaided from a permit space.
Note to the definition of ‘‘immediately
dangerous to life or health’’: Some
materials—hydrogen fluoride gas and
cadmium vapor, for example—may produce
immediate transient effects that, even if
severe, may pass without medical attention,
but are followed by sudden, possibly fatal
collapse 12–72 hours after exposure. The
victim ‘‘feels normal’’ from recovery from
transient effects until collapse. Such
materials in hazardous quantities are
considered to be ‘‘immediately’’ dangerous to
life or health.
Insulated. Separated from other
conducting surfaces by a dielectric
(including air space) offering a high
resistance to the passage of current.
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Note to the definition of ‘‘insulated’’:
When any object is said to be insulated, it is
understood to be insulated for the conditions
to which it normally is subjected. Otherwise,
it is, for the purpose of this subpart,
uninsulated.
Insulation (cable). Material relied
upon to insulate the conductor from
other conductors or conducting parts or
from ground.
Isolated. Not readily accessible to
persons unless special means for access
are used.
Line-clearance tree trimming. The
pruning, trimming, repairing,
maintaining, removing, or clearing of
trees, or the cutting of brush, that is
within the following distance of electric
supply lines and equipment:
(1) For voltages to ground of 50
kilovolts or less—3.05 meters (10 feet);
(2) For voltages to ground of more
than 50 kilovolts—3.05 meters (10 feet)
plus 0.10 meters (4 inches) for every 10
kilovolts over 50 kilovolts.
Lines. (1) Communication lines. The
conductors and their supporting or
containing structures which are used for
public or private signal or
communication service, and which
operate at potentials not exceeding 400
volts to ground or 750 volts between any
two points of the circuit, and the
transmitted power of which does not
exceed 150 watts. If the lines are
operating at less than 150 volts, no limit
is placed on the transmitted power of
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the system. Under certain conditions,
communication cables may include
communication circuits exceeding these
limitations where such circuits are also
used to supply power solely to
communication equipment.
Note to the definition of ‘‘communication
lines’’: Telephone, telegraph, railroad signal,
data, clock, fire, police alarm, cable
television, and other systems conforming to
this definition are included. Lines used for
signaling purposes, but not included under
this definition, are considered as electric
supply lines of the same voltage.
(2) Electric supply lines. Conductors
used to transmit electric energy and
their necessary supporting or containing
structures. Signal lines of more than 400
volts are always supply lines within this
section, and those of less than 400 volts
are considered as supply lines, if so run
and operated throughout.
Manhole. A subsurface enclosure that
personnel may enter and that is used for
installing, operating, and maintaining
submersible equipment or cable.
Minimum approach distance. The
closest distance an employee may
approach an energized or a grounded
object.
Note to the definition of ‘‘minimum
approach distance’’: Paragraph (c)(1)(i) of
§ 1926.960 requires employers to establish
minimum approach distances.
Personal fall arrest system. A system
used to arrest an employee in a fall from
a working level.
Qualified employee (qualified
person). An employee (person)
knowledgeable in the construction and
operation of the electric power
generation, transmission, and
distribution equipment involved, along
with the associated hazards.
Note 1 to the definition of ‘‘qualified
employee (qualified person)’’: An employee
must have the training required by
§ 1926.950(b)(2) to be a qualified employee.
Note 2 to the definition of ‘‘qualified
employee (qualified person)’’: Except under
§ 1926.954(b)(3)(iii), an employee who is
undergoing on-the-job training and who has
demonstrated, in the course of such training,
an ability to perform duties safely at his or
her level of training and who is under the
direct supervision of a qualified person is a
qualified person for the performance of those
duties.
Statistical sparkover voltage. A
transient overvoltage level that produces
a 97.72-percent probability of sparkover
(that is, two standard deviations above
the voltage at which there is a 50percent probability of sparkover).
Statistical withstand voltage. A
transient overvoltage level that produces
a 0.14-percent probability of sparkover
(that is, three standard deviations below
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20717
the voltage at which there is a 50percent probability of sparkover).
Switch. A device for opening and
closing or for changing the connection
of a circuit. In this subpart, a switch is
manually operable, unless otherwise
stated.
System operator. A qualified person
designated to operate the system or its
parts.
Vault. An enclosure, above or below
ground, that personnel may enter and
that is used for installing, operating, or
maintaining equipment or cable.
Vented vault. A vault that has
provision for air changes using exhaustflue stacks and low-level air intakes
operating on pressure and temperature
differentials that provide for airflow that
precludes a hazardous atmosphere from
developing.
Voltage. The effective (root mean
square, or rms) potential difference
between any two conductors or between
a conductor and ground. This subpart
expresses voltages in nominal values,
unless otherwise indicated. The
nominal voltage of a system or circuit is
the value assigned to a system or circuit
of a given voltage class for the purpose
of convenient designation. The
operating voltage of the system may
vary above or below this value.
Work-positioning equipment. A body
belt or body harness system rigged to
allow an employee to be supported on
an elevated vertical surface, such as a
utility pole or tower leg, and work with
both hands free while leaning.
Appendix A to Subpart V of Part
1926—[Reserved]
Appendix B to Subpart V of Part 1926—
Working on Exposed Energized Parts
I. Introduction
Electric utilities design electric power
generation, transmission, and distribution
installations to meet National Electrical
Safety Code (NESC), ANSI C2, requirements.
Electric utilities also design transmission and
distribution lines to limit line outages as
required by system reliability criteria 1 and to
withstand the maximum overvoltages
impressed on the system. Conditions such as
switching surges, faults, and lightning can
cause overvoltages. Electric utilities generally
select insulator design and lengths and the
clearances to structural parts so as to prevent
outages from contaminated line insulation
and during storms. Line insulator lengths and
structural clearances have, over the years,
come closer to the minimum approach
distances used by workers. As minimum
approach distances and structural clearances
converge, it is increasingly important that
system designers and system operating and
maintenance personnel understand the
1 Federal, State, and local regulatory bodies and
electric utilities set reliability requirements that
limit the number and duration of system outages.
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concepts underlying minimum approach
distances.
The information in this appendix will
assist employers in complying with the
minimum approach-distance requirements
contained in §§ 1926.960(c)(1) and
1926.964(c). Employers must use the
technical criteria and methodology presented
in this appendix in establishing minimum
approach distances in accordance with
§ 1926.960(c)(1)(i) and Table V–2 and Table
V–7. This appendix provides essential
background information and technical
criteria for the calculation of the required
minimum approach distances for live-line
work on electric power generation,
transmission, and distribution installations.
Unless an employer is using the maximum
transient overvoltages specified in Table V–
8 for voltages over 72.5 kilovolts, the
employer must use persons knowledgeable in
the techniques discussed in this appendix,
and competent in the field of electric
transmission and distribution system design,
to determine the maximum transient
overvoltage.
II. General
A. Definitions. The following definitions
from § 1926.968 relate to work on or near
electric power generation, transmission, and
distribution lines and equipment and the
electrical hazards they present.
Exposed. . . . Not isolated or guarded.
Guarded. Covered, fenced, enclosed, or
otherwise protected, by means of suitable
covers or casings, barrier rails or screens,
mats, or platforms, designed to minimize the
possibility, under normal conditions, of
dangerous approach or inadvertent contact
by persons or objects.
Note to the definition of ‘‘guarded’’: Wires
that are insulated, but not otherwise
protected, are not guarded.
Insulated. Separated from other conducting
surfaces by a dielectric (including air space)
offering a high resistance to the passage of
current.
Note to the definition of ‘‘insulated’’:
When any object is said to be insulated, it is
understood to be insulated for the conditions
to which it normally is subjected. Otherwise,
it is, for the purpose of this subpart,
uninsulated.
Isolated. Not readily accessible to persons
unless special means for access are used.
Statistical sparkover voltage. A transient
overvoltage level that produces a 97.72percent probability of sparkover (that is, two
standard deviations above the voltage at
which there is a 50-percent probability of
sparkover).
Statistical withstand voltage. A transient
overvoltage level that produces a 0.14percent probability of sparkover (that is,
three standard deviations below the voltage
at which there is a 50-percent probability of
sparkover).
B. Installations energized at 50 to 300
volts. The hazards posed by installations
energized at 50 to 300 volts are the same as
those found in many other workplaces. That
is not to say that there is no hazard, but the
complexity of electrical protection required
does not compare to that required for high-
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voltage systems. The employee must avoid
contact with the exposed parts, and the
protective equipment used (such as rubber
insulating gloves) must provide insulation for
the voltages involved.
C. Exposed energized parts over 300 volts
AC. Paragraph (c)(1)(i) of § 1926.960 requires
the employer to establish minimum approach
distances no less than the distances
computed by Table V–2 for ac systems so that
employees can work safely without risk of
sparkover.2
Unless the employee is using electrical
protective equipment, air is the insulating
medium between the employee and
energized parts. The distance between the
employee and an energized part must be
sufficient for the air to withstand the
maximum transient overvoltage that can
reach the worksite under the working
conditions and practices the employee is
using. This distance is the minimum air
insulation distance, and it is equal to the
electrical component of the minimum
approach distance.
Normal system design may provide or
include a means (such as lightning arrestors)
to control maximum anticipated transient
overvoltages, or the employer may use
temporary devices (portable protective gaps)
or measures (such as preventing automatic
circuit breaker reclosing) to achieve the same
result. Paragraph (c)(1)(ii) of § 1926.960
requires the employer to determine the
maximum anticipated per-unit transient
overvoltage, phase-to-ground, through an
engineering analysis or assume a maximum
anticipated per-unit transient overvoltage,
phase-to-ground, in accordance with Table
V–8, which specifies the following
maximums for ac systems:
72.6 to 420.0 kilovolts ..........
420.1 to 550.0 kilovolts ........
550.1 to 800.0 kilovolts ........
III. Determination of Minimum Approach
Distances for AC Voltages Greater Than 300
Volts
A. Voltages of 301 to 5,000 volts. Test data
generally forms the basis of minimum air
insulation distances. The lowest voltage for
which sufficient test data exists is 5,000
volts, and these data indicate that the
2 Sparkover is a disruptive electric discharge in
which an electric arc forms and electric current
passes through air.
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TABLE 1—SPARKOVER DISTANCE FOR
ROD-TO-ROD GAP
60 Hz rod-to-rod
sparkover
(kV peak)
Gap spacing from
IEEE Std 4–1995
(cm)
25
36
46
53
60
70
79
86
95
104
112
120
143
167
192
218
243
270
322
2
3
4
5
6
8
10
12
14
16
18
20
25
30
35
40
45
50
60
3.5 per unit.
3.0 per unit.
2.5 per unit.
See paragraph IV.A.2, later in this
appendix, for additional discussion of
maximum transient overvoltages.
D. Types of exposures. Employees working
on or near energized electric power
generation, transmission, and distribution
systems face two kinds of exposures: Phaseto-ground and phase-to-phase. The exposure
is phase-to-ground: (1) With respect to an
energized part, when the employee is at
ground potential or (2) with respect to
ground, when an employee is at the potential
of the energized part during live-line
barehand work. The exposure is phase-tophase, with respect to an energized part,
when an employee is at the potential of
another energized part (at a different
potential) during live-line barehand work.
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minimum air insulation distance at that
voltage is 20 millimeters (1 inch). Because
the minimum air insulation distance
increases with increasing voltage, and,
conversely, decreases with decreasing
voltage, an assumed minimum air insulation
distance of 20 millimeters will protect
against sparkover at voltages of 301 to 5,000
volts. Thus, 20 millimeters is the electrical
component of the minimum approach
distance for these voltages.
B. Voltages of 5.1 to 72.5 kilovolts. For
voltages from 5.1 to 72.5 kilovolts, the
Occupational Safety and Health
Administration bases the methodology for
calculating the electrical component of the
minimum approach distance on Institute of
Electrical and Electronic Engineers (IEEE)
Standard 4–1995, Standard Techniques for
High-Voltage Testing. Table 1 lists the critical
sparkover distances from that standard as
listed in IEEE Std 516–2009, IEEE Guide for
Maintenance Methods on Energized Power
Lines.
Source: IEEE Std 516–2009.
To use this table to determine the electrical
component of the minimum approach
distance, the employer must determine the
peak phase-to-ground transient overvoltage
and select a gap from the table that
corresponds to that voltage as a withstand
voltage rather than a critical sparkover
voltage. To calculate the electrical
component of the minimum approach
distance for voltages between 5 and 72.5
kilovolts, use the following procedure:
1. Divide the phase-to-phase voltage by the
square root of 3 to convert it to a phase-toground voltage.
2. Multiply the phase-to-ground voltage by
the square root of 2 to convert the rms value
of the voltage to the peak phase-to-ground
voltage.
3. Multiply the peak phase-to-ground
voltage by the maximum per-unit transient
overvoltage, which, for this voltage range, is
3.0, as discussed later in this appendix. This
is the maximum phase-to-ground transient
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overvoltage, which corresponds to the
withstand voltage for the relevant exposure.3
4. Divide the maximum phase-to-ground
transient overvoltage by 0.85 to determine
the corresponding critical sparkover voltage.
(The critical sparkover voltage is 3 standard
deviations (or 15 percent) greater than the
withstand voltage.)
5. Determine the electrical component of
the minimum approach distance from Table
1 through interpolation.
Table 2 illustrates how to derive the
electrical component of the minimum
approach distance for voltages from 5.1 to
72.5 kilovolts, before the application of any
altitude correction factor, as explained later.
TABLE 2—CALCULATING THE ELECTRICAL COMPONENT OF MAD—751 V TO 72.5 KV
Maximum system phase-to-phase voltage (kV)
Step
15
1. Divide by √3 .................................................................................................
2. Multiply by √3 ...............................................................................................
3. Multiply by 3.0 .............................................................................................
4. Divide by 0.85 ..............................................................................................
5. Interpolate from Table 1 ..............................................................................
Electrical component of MAD (cm) ..................................................................
C. Voltages of 72.6 to 800 kilovolts. For
voltages of 72.6 kilovolts to 800 kilovolts,
this subpart bases the electrical component of
minimum approach distances, before the
application of any altitude correction factor,
on the following formula:
Equation 1—For voltages of 72.6 kV to 800
kV
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D = 0.3048(C + a)VL-GT
Where:
D = Electrical component of the minimum
approach distance in air in meters;
C = a correction factor associated with the
variation of gap sparkover with voltage;
3 The withstand voltage is the voltage at which
sparkover is not likely to occur across a specified
distance. It is the voltage taken at the 3s point
below the sparkover voltage, assuming that the
sparkover curve follows a normal distribution.
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8.7
12.2
36.7
43.2
3+(7.2/10)*1
3.72
36
46
20.8
29.4
88.2
103.7
14+(8.7/9)*2
15.93
72.5
26.6
37.6
112.7
132.6
20+(12.6/23)*5
22.74
41.9
59.2
177.6
208.9
35+(16.9/26)*5
38.25
a = A factor relating to the saturation of air
at system voltages of 345 kilovolts or higher; 4
VL-G = Maximum system line-to-ground
rms voltage in kilovolts—it should be the
‘‘actual’’ maximum, or the normal highest
voltage for the range (for example, 10 percent
above the nominal voltage); and
T = Maximum transient overvoltage factor in
per unit.
In Equation 1, C is 0.01: (1) For phase-toground exposures that the employer can
demonstrate consist only of air across the
approach distance (gap) and (2) for phase-tophase exposures if the employer can
demonstrate that no insulated tool spans the
gap and that no large conductive object is in
the gap. Otherwise, C is 0.011.
In Equation 1, the term a varies depending
on whether the employee’s exposure is
phase-to-ground or phase-to-phase and on
whether objects are in the gap. The employer
must use the equations in Table 3 to calculate
a. Sparkover test data with insulation
spanning the gap form the basis for the
equations for phase-to-ground exposures, and
sparkover test data with only air in the gap
form the basis for the equations for phase-tophase exposures. The phase-to-ground
equations result in slightly higher values of
a, and, consequently, produce larger
minimum approach distances, than the
phase-to-phase equations for the same value
of VPeak.
4 Test data demonstrates that the saturation factor
is greater than 0 at peak voltages of about 630
kilovolts. Systems operating at 345 kilovolts (or
maximum system voltages of 362 kilovolts) can
have peak maximum transient overvoltages
exceeding 630 kilovolts. Table V–2 sets equations
for calculating a based on peak voltage.
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In Equation 1, T is the maximum transient
overvoltage factor in per unit. As noted
earlier, § 1926.960(c)(1)(ii) requires the
employer to determine the maximum
anticipated per-unit transient overvoltage,
phase-to-ground, through an engineering
analysis or assume a maximum anticipated
per-unit transient overvoltage, phase-toground, in accordance with Table V–8. For
phase-to-ground exposures, the employer
uses this value, called TL-G, as T in Equation
1. IEEE Std 516–2009 provides the following
formula to calculate the phase-to-phase
maximum transient overvoltage, TL-L, from
TL-G:
TL-L = 1.35TL-G + 0.45.
For phase-to-phase exposures, the employer
uses this value as T in Equation 1.
D. Provisions for inadvertent movement.
The minimum approach distance must
include an ‘‘adder’’ to compensate for the
inadvertent movement of the worker relative
to an energized part or the movement of the
part relative to the worker. This ‘‘adder’’
must account for this possible inadvertent
movement and provide the worker with a
comfortable and safe zone in which to work.
Employers must add the distance for
inadvertent movement (called the
‘‘ergonomic component of the minimum
approach distance’’) to the electrical
component to determine the total safe
minimum approach distances used in liveline work.
The Occupational Safety and Health
Administration based the ergonomic
component of the minimum approach
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distance on response time-distance analysis.
This technique uses an estimate of the total
response time to a hazardous incident and
converts that time to the distance traveled.
For example, the driver of a car takes a given
amount of time to respond to a ‘‘stimulus’’
and stop the vehicle. The elapsed time
involved results in the car’s traveling some
distance before coming to a complete stop.
This distance depends on the speed of the car
at the time the stimulus appears and the
reaction time of the driver.
In the case of live-line work, the employee
must first perceive that he or she is
approaching the danger zone. Then, the
worker responds to the danger and must
decelerate and stop all motion toward the
energized part. During the time it takes to
stop, the employee will travel some distance.
This is the distance the employer must add
to the electrical component of the minimum
approach distance to obtain the total safe
minimum approach distance.
At voltages from 751 volts to 72.5
kilovolts,5 the electrical component of the
minimum approach distance is smaller than
the ergonomic component. At 72.5 kilovolts,
the electrical component is only a little more
than 0.3 meters (1 foot). An ergonomic
component of the minimum approach
distance must provide for all the worker’s
5 For voltages of 50 to 300 volts, Table V–2
specifies a minimum approach distance of ‘‘avoid
contact.’’ The minimum approach distance for this
voltage range contains neither an electrical
component nor an ergonomic component.
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unanticipated movements. At these voltages,
workers generally use rubber insulating
gloves; however, these gloves protect only a
worker’s hands and arms. Therefore, the
energized object must be at a safe approach
distance to protect the worker’s face. In this
case, 0.61 meters (2 feet) is a sufficient and
practical ergonomic component of the
minimum approach distance.
For voltages between 72.6 and 800
kilovolts, employees must use different work
practices during energized line work.
Generally, employees use live-line tools (hot
sticks) to perform work on energized
equipment. These tools, by design, keep the
energized part at a constant distance from the
employee and, thus, maintain the appropriate
minimum approach distance automatically.
The location of the worker and the type of
work methods the worker is using also
influence the length of the ergonomic
component of the minimum approach
distance. In this higher voltage range, the
employees use work methods that more
tightly control their movements than when
the workers perform work using rubber
insulating gloves. The worker, therefore, is
farther from the energized line or equipment
and must be more precise in his or her
movements just to perform the work. For
these reasons, this subpart adopts an
ergonomic component of the minimum
approach distance of 0.31 m (1 foot) for
voltages between 72.6 and 800 kilovolts.
Table 4 summarizes the ergonomic
component of the minimum approach
distance for various voltage ranges.
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TABLE 4—ERGONOMIC COMPONENT OF MINIMUM APPROACH DISTANCE
Distance
Voltage range (kV)
m
0.301 to 0.750 ..................................................................................................................................................
0.751 to 72.5 ....................................................................................................................................................
72.6 to 800 .......................................................................................................................................................
ft
0.31
0.61
0.31
1.0
2.0
1.0
Note: The employer must add this distance to the electrical component of the minimum approach distance to obtain the full minimum approach
distance.
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The ergonomic component of the
minimum approach distance accounts for
errors in maintaining the minimum approach
distance (which might occur, for example, if
an employee misjudges the length of a
conductive object he or she is holding), and
for errors in judging the minimum approach
distance. The ergonomic component also
accounts for inadvertent movements by the
employee, such as slipping. In contrast, the
working position selected to properly
maintain the minimum approach distance
must account for all of an employee’s
reasonably likely movements and still permit
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the employee to adhere to the applicable
minimum approach distance. (See Figure 1.)
Reasonably likely movements include an
employee’s adjustments to tools, equipment,
and working positions and all movements
needed to perform the work. For example,
the employee should be able to perform all
of the following actions without straying into
the minimum approach distance:
• Adjust his or her hardhat,
• maneuver a tool onto an energized part
with a reasonable amount of overreaching or
underreaching,
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• reach for and handle tools, material, and
equipment passed to him or her, and
• adjust tools, and replace components on
them, when necessary during the work
procedure.
The training of qualified employees
required under § 1926.950, and the job
planning and briefing required under
§ 1926.952, must address selection of a
proper working position.
BILLING CODE 4510–26–P
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BILLING CODE 4510–26–C
approximately 3 kilovolts per millimeter.6
E. Miscellaneous correction factors.
Changes in the air medium that forms the
insulation influences the strength of an air
gap. A brief discussion of each factor follows.
1. Dielectric strength of air. The dielectric
strength of air in a uniform electric field at
standard atmospheric conditions is
6 For the purposes of estimating arc length,
Subpart V generally assumes a more conservative
dielectric strength of 10 kilovolts per 25.4
millimeters, consistent with assumptions made in
consensus standards such as the National Electrical
Safety Code (IEEE C2–2012). The more conservative
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The pressure, temperature, and humidity of
the air, the shape, dimensions, and
separation of the electrodes, and the
value accounts for variables such as electrode
shape, wave shape, and a certain amount of
overvoltage.
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characteristics of the applied voltage (wave
shape) affect the disruptive gradient.
2. Atmospheric effect. The empirically
determined electrical strength of a given gap
is normally applicable at standard
atmospheric conditions (20 °C, 101.3
kilopascals, 11 grams/cubic centimeter
humidity). An increase in the density
(humidity) of the air inhibits sparkover for a
given air gap. The combination of
temperature and air pressure that results in
the lowest gap sparkover voltage is high
temperature and low pressure. This
combination of conditions is not likely to
occur. Low air pressure, generally associated
with high humidity, causes increased
electrical strength. An average air pressure
generally correlates with low humidity. Hot
and dry working conditions normally result
in reduced electrical strength. The equations
for minimum approach distances in Table V–
2 assume standard atmospheric conditions.
3. Altitude. The reduced air pressure at
high altitudes causes a reduction in the
electrical strength of an air gap. An employer
must increase the minimum approach
distance by about 3 percent per 300 meters
(1,000 feet) of increased altitude for altitudes
above 900 meters (3,000 feet). Table V–4
specifies the altitude correction factor that
the employer must use in calculating
minimum approach distances.
IV. Determining Minimum Approach
Distances
A. Factors Affecting Voltage Stress at the
Worksite
1. System voltage (nominal). The nominal
system voltage range determines the voltage
for purposes of calculating minimum
approach distances. The employer selects the
range in which the nominal system voltage
falls, as given in the relevant table, and uses
the highest value within that range in perunit calculations.
2. Transient overvoltages. Operation of
switches or circuit breakers, a fault on a line
or circuit or on an adjacent circuit, and
20723
similar activities may generate transient
overvoltages on an electrical system. Each
overvoltage has an associated transient
voltage wave shape. The wave shape arriving
at the site and its magnitude vary
considerably.
In developing requirements for minimum
approach distances, the Occupational Safety
and Health Administration considered the
most common wave shapes and the
magnitude of transient overvoltages found on
electric power generation, transmission, and
distribution systems. The equations in Table
V–2 for minimum approach distances use
per-unit maximum transient overvoltages,
which are relative to the nominal maximum
voltage of the system. For example, a
maximum transient overvoltage value of 3.0
per unit indicates that the highest transient
overvoltage is 3.0 times the nominal
maximum system voltage.
3. Typical magnitude of overvoltages.
Table 5 lists the magnitude of typical
transient overvoltages.
TABLE 5—MAGNITUDE OF TYPICAL TRANSIENT OVERVOLTAGES
Magnitude
(per unit)
Cause
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Energized 200-mile line without closing resistors ...........................................................................................................................
Energized 200-mile line with one-step closing resistor ...................................................................................................................
Energized 200-mile line with multistep resistor ...............................................................................................................................
Reclosing with trapped charge one-step resistor ............................................................................................................................
Opening surge with single restrike ..................................................................................................................................................
Fault initiation unfaulted phase ........................................................................................................................................................
Fault initiation adjacent circuit .........................................................................................................................................................
Fault clearing ...................................................................................................................................................................................
4. Standard deviation—air-gap withstand.
For each air gap length under the same
atmospheric conditions, there is a statistical
variation in the breakdown voltage. The
probability of breakdown against voltage has
a normal (Gaussian) distribution. The
standard deviation of this distribution varies
with the wave shape, gap geometry, and
atmospheric conditions. The withstand
voltage of the air gap is three standard
deviations (3s) below the critical sparkover
voltage. (The critical sparkover voltage is the
crest value of the impulse wave that, under
specified conditions, causes sparkover 50
percent of the time. An impulse wave of
three standard deviations below this value,
that is, the withstand voltage, has a
probability of sparkover of approximately 1
in 1,000.)
5. Broken Insulators. Tests show
reductions in the insulation strength of
insulator strings with broken skirts. Broken
units may lose up to 70 percent of their
withstand capacity. Because an employer
cannot determine the insulating capability of
a broken unit without testing it, the employer
must consider damaged units in an insulator
to have no insulating value. Additionally, the
presence of a live-line tool alongside an
insulator string with broken units may
further reduce the overall insulating strength.
The number of good units that must be
present in a string for it to be ‘‘insulated’’ as
defined by § 1926.968 depends on the
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maximum overvoltage possible at the
worksite.
B. Minimum Approach Distances Based on
Known, Maximum-Anticipated Per-Unit
Transient Overvoltages
1. Determining the minimum approach
distance for AC systems. Under
§ 1926.960(c)(1)(ii), the employer must
determine the maximum anticipated per-unit
transient overvoltage, phase-to-ground,
through an engineering analysis or must
assume a maximum anticipated per-unit
transient overvoltage, phase-to-ground, in
accordance with Table V–8. When the
employer conducts an engineering analysis of
the system and determines that the maximum
transient overvoltage is lower than specified
by Table V–8, the employer must ensure that
any conditions assumed in the analysis, for
example, that employees block reclosing on
a circuit or install portable protective gaps,
are present during energized work. To ensure
that these conditions are present, the
employer may need to institute new livework procedures reflecting the conditions
and limitations set by the engineering
analysis.
2. Calculation of reduced approach
distance values. An employer may take the
following steps to reduce minimum approach
distances when the maximum transient
overvoltage on the system (that is, the
maximum transient overvoltage without
additional steps to control overvoltages)
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3.5
2.1
2.5
2.2
3.0
2.1
2.5
1.7 to 1.9
produces unacceptably large minimum
approach distances:
Step 1. Determine the maximum voltage
(with respect to a given nominal voltage
range) for the energized part.
Step 2. Determine the technique to use to
control the maximum transient overvoltage.
(See paragraphs IV.C and IV.D of this
appendix.) Determine the maximum transient
overvoltage that can exist at the worksite
with that form of control in place and with
a confidence level of 3s . This voltage is the
withstand voltage for the purpose of
calculating the appropriate minimum
approach distance.
Step 3. Direct employees to implement
procedures to ensure that the control
technique is in effect during the course of the
work.
Step 4. Using the new value of transient
overvoltage in per unit, calculate the required
minimum approach distance from Table V–
2.
C. Methods of Controlling Possible Transient
Overvoltage Stress Found on a System
1. Introduction. There are several means of
controlling overvoltages that occur on
transmission systems. For example, the
employer can modify the operation of circuit
breakers or other switching devices to reduce
switching transient overvoltages.
Alternatively, the employer can hold the
overvoltage to an acceptable level by
installing surge arresters or portable
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D. Minimum Approach Distance Based on
Control of Maximum Transient Overvoltage
at the Worksite
When the employer institutes control of
maximum transient overvoltage at the
worksite by installing portable protective
gaps, the employer may calculate the
minimum approach distance as follows:
Step 1. Select the appropriate withstand
voltage for the protective gap based on
system requirements and an acceptable
probability of gap sparkover.9
Step 2. Determine a gap distance that
provides a withstand voltage 10 greater than
or equal to the one selected in the first step.11
Step 3. Use 110 percent of the gap’s critical
sparkover voltage to determine the phase-toground peak voltage at gap sparkover (VPPG
Peak).
Step 4. Determine the maximum transient
overvoltage, phase-to-ground, at the worksite
from the following formula:
Step 5. Use this value of T 12 in the
equation in Table V–2 to obtain the
minimum approach distance. If the worksite
is no more than 900 meters (3,000 feet) above
sea level, the employer may use this value of
T to determine the minimum approach
distance from Table 7 through Table 14.
Note: All rounding must be to the next
higher value (that is, always round up).
Sample protective gap calculations.
Problem: Employees are to perform work
on a 500-kilovolt transmission line at sea
level that is subject to transient overvoltages
of 2.4 p.u. The maximum operating voltage
of the line is 550 kilovolts. Determine the
length of the protective gap that will provide
the minimum practical safe approach
distance. Also, determine what that
minimum approach distance is.
Step 1. Calculate the smallest practical
maximum transient overvoltage (1.25 times
the crest phase-to-ground voltage): 13
9 The employer should check the withstand
voltage to ensure that it results in a probability of
gap flashover that is acceptable from a system
outage perspective. (In other words, a gap sparkover
will produce a system outage. The employer should
determine whether such an outage will impact
overall system performance to an acceptable
degree.) In general, the withstand voltage should be
at least 1.25 times the maximum crest operating
voltage.
10 The manufacturer of the gap provides, based on
test data, the critical sparkover voltage for each gap
spacing (for example, a critical sparkover voltage of
665 kilovolts for a gap spacing of 1.2 meters). The
withstand voltage for the gap is equal to 85 percent
of its critical sparkover voltage.
11 Switch steps 1 and 2 if the length of the
protective gap is known.
12 IEEE Std 516–2009 states that most employers
add 0.2 to the calculated value of T as an additional
safety factor.
13 To eliminate sparkovers due to minor system
disturbances, the employer should use a withstand
voltage no lower than 1.25 p.u. Note that this is a
practical, or operational, consideration only. It may
be feasible for the employer to use lower values of
withstand voltage.
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This value equals the withstand voltage of
the protective gap.
Step 2. Using test data for a particular
protective gap, select a gap that has a critical
sparkover voltage greater than or equal to:
561kV ÷ 0.85 = 660kV
For example, if a protective gap with a 1.22m (4.0-foot) spacing tested to a critical
sparkover voltage of 665 kilovolts (crest),
select this gap spacing.
Step 3. The phase-to-ground peak voltage
at gap sparkover (VPPG Peak) is 110 percent of
the value from the previous step:
665kV× 1.10 = 732kV
This value corresponds to the withstand
voltage of the electrical component of the
minimum approach distance.
Step 4. Use this voltage to determine the
worksite value of T:
Step 5. Use this value of T in the equation
in Table V–2 to obtain the minimum
approach distance, or look up the minimum
approach distance in Table 7 through Table
14:
MAD = 2.29m(7.6ft)
E. Location of Protective Gaps
1. Adjacent structures. The employer may
install the protective gap on a structure
adjacent to the worksite, as this practice does
not significantly reduce the protection
afforded by the gap.
2. Terminal stations. Gaps installed at
terminal stations of lines or circuits provide
a level of protection; however, that level of
protection may not extend throughout the
length of the line to the worksite. The use of
substation terminal gaps raises the possibility
that separate surges could enter the line at
opposite ends, each with low enough
magnitude to pass the terminal gaps without
sparkover. When voltage surges occur
simultaneously at each end of a line and
travel toward each other, the total voltage on
the line at the point where they meet is the
arithmetic sum of the two surges. A gap
installed within 0.8 km (0.5 mile) of the
worksite will protect against such
intersecting waves. Engineering studies of a
particular line or system may indicate that
employers can adequately protect employees
by installing gaps at even more distant
locations. In any event, unless using the
default values for T from Table V–8, the
employer must determine T at the worksite.
3. Worksite. If the employer installs
protective gaps at the worksite, the gap
setting establishes the worksite impulse
insulation strength. Lightning strikes as far as
6 miles from the worksite can cause a voltage
surge greater than the gap withstand voltage,
and a gap sparkover can occur. In addition,
the gap can sparkover from overvoltages on
the line that exceed the withstand voltage of
the gap. Consequently, the employer must
protect employees from hazards resulting
from any sparkover that could occur.
E:\FR\FM\11APR2.SGM
11APR2
ER11AP14.040
7 The detailed design of a circuit interrupter, such
as the design of the contacts, resistor insertion, and
breaker timing control, are beyond the scope of this
appendix. The design of the system generally
accounts for these features. This appendix only
discusses features that can limit the maximum
switching transient overvoltage on a system.
8 Surge arrester application is beyond the scope
of this appendix. However, if the employer installs
the arrester near the work site, the application
would be similar to the protective gaps discussed
in paragraph IV.D of this appendix.
only modifies the operation during the livework activity.
ER11AP14.039
mstockstill on DSK4VPTVN1PROD with RULES2
protective gaps on the system. In addition,
the employer can change the transmission
system to minimize the effect of switching
operations. Section 4.8 of IEEE Std 516–2009
describes various ways of controlling, and
thereby reducing, maximum transient
overvoltages.
2. Operation of circuit breakers.7 The
maximum transient overvoltage that can
reach the worksite is often the result of
switching on the line on which employees
are working. Disabling automatic reclosing
during energized line work, so that the line
will not be reenergized after being opened for
any reason, limits the maximum switching
surge overvoltage to the larger of the opening
surge or the greatest possible fault-generated
surge, provided that the devices (for example,
insertion resistors) are operable and will
function to limit the transient overvoltage
and that circuit breaker restrikes do not
occur. The employer must ensure the proper
functioning of insertion resistors and other
overvoltage-limiting devices when the
employer’s engineering analysis assumes
their proper operation to limit the
overvoltage level. If the employer cannot
disable the reclosing feature (because of
system operating conditions), other methods
of controlling the switching surge level may
be necessary.
Transient surges on an adjacent line,
particularly for double circuit construction,
may cause a significant overvoltage on the
line on which employees are working. The
employer’s engineering analysis must
account for coupling to adjacent lines.
3. Surge arresters. The use of modern surge
arresters allows a reduction in the basic
impulse-insulation levels of much
transmission system equipment. The primary
function of early arresters was to protect the
system insulation from the effects of
lightning. Modern arresters not only dissipate
lightning-caused transients, but may also
control many other system transients caused
by switching or faults.
The employer may use properly designed
arresters to control transient overvoltages
along a transmission line and thereby reduce
the requisite length of the insulator string
and possibly the maximum transient
overvoltage on the line.8
4. Switching Restrictions. Another form of
overvoltage control involves establishing
switching restrictions, whereby the employer
prohibits the operation of circuit breakers
until certain system conditions are present.
The employer restricts switching by using a
tagging system, similar to that used for a
permit, except that the common term used
for this activity is a ‘‘hold-off’’ or
‘‘restriction.’’ These terms indicate that the
restriction does not prevent operation, but
ER11AP14.038
20724
Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
F. Disabling automatic reclosing. There are
two reasons to disable the automaticreclosing feature of circuit-interrupting
devices while employees are performing liveline work:
• To prevent reenergization of a circuit
faulted during the work, which could create
a hazard or result in more serious injuries or
damage than the injuries or damage produced
by the original fault;
• To prevent any transient overvoltage
caused by the switching surge that would
result if the circuit were reenergized.
However, due to system stability
considerations, it may not always be feasible
to disable the automatic-reclosing feature.
20725
V. Minimum Approach-Distance Tables
A. Legacy tables. Employers may use the
minimum approach distances in Table 6
until March 31, 2015.
TABLE 6—MINIMUM APPROACH DISTANCES UNTIL MARCH 31, 2015
Phase-to-ground exposure
Voltage range
phase to phase (kV)
m
2.1 to 15.0 .......................................................................................................
15.1 to 35.0 .....................................................................................................
35.1 to 46.0 .....................................................................................................
46.1 to 72.5 .....................................................................................................
72.6 to 121 ......................................................................................................
138 to 145 .......................................................................................................
161 to 169 .......................................................................................................
230 to 242 .......................................................................................................
345 to 362 * .....................................................................................................
500 to 552 * .....................................................................................................
700 to 765 * .....................................................................................................
ft
0.64
0.71
0.76
0.91
1.02
1.07
1.12
1.52
2.13
3.35
4.57
Phase-to-phase exposure
m
2.1
2.3
2.5
3.0
3.3
3.5
3.7
5.0
7.0
11.0
15.0
ft
0.61
0.71
0.76
0.91
1.37
1.52
1.68
2.54
4.06
6.10
9.45
2.0
2.3
2.5
3.0
4.5
5.0
5.5
8.3
13.3
20.0
31.0
* The minimum approach distance may be the shortest distance between the energized part and the grounded surface.
B. Alternative minimum approach
distances. Employers may use the minimum
approach distances in Table 7 through Table
14 provided that the employer follows the
notes to those tables.
TABLE 7—AC MINIMUM APPROACH DISTANCES—72.6 TO 121.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
m
0.67
0.69
0.71
0.74
0.76
0.78
0.81
0.83
0.85
0.88
0.90
0.92
0.95
0.97
0.99
1.02
1.04
1.06
1.09
1.11
1.13
2.2
2.3
2.3
2.4
2.5
2.6
2.7
2.7
2.8
2.9
3.0
3.0
3.1
3.2
3.2
3.3
3.4
3.5
3.6
3.6
3.7
ft
0.84
0.87
0.90
0.93
0.96
0.99
1.01
1.04
1.07
1.10
1.13
1.16
1.19
1.22
1.24
1.27
1.30
1.33
1.36
1.39
1.42
2.8
2.9
3.0
3.1
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
TABLE 8—AC MINIMUM APPROACH DISTANCES—121.1 TO 145.0 KV
Phase-to-ground rxposure
Phase-to-phase rxposure
T (p.u.)
mstockstill on DSK4VPTVN1PROD with RULES2
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
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0.74
0.76
0.79
0.82
0.85
0.88
0.90
0.93
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m
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
11APR2
ft
0.95
0.98
1.02
1.05
1.08
1.12
1.15
1.19
3.1
3.2
3.3
3.4
3.5
3.7
3.8
3.9
20726
Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
TABLE 8—AC MINIMUM APPROACH DISTANCES—121.1 TO 145.0 KV—Continued
Phase-to-ground rxposure
Phase-to-phase rxposure
T (p.u.)
m
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.96
0.99
1.02
1.04
1.07
1.10
1.13
1.16
1.19
1.21
1.24
1.27
1.30
m
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.2
4.3
ft
1.22
1.26
1.29
1.33
1.36
1.39
1.43
1.46
1.50
1.53
1.57
1.60
1.64
4.0
4.1
4.2
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.2
5.2
5.4
TABLE 9—AC MINIMUM APPROACH DISTANCES—145.1 TO 169.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
0.81
0.84
0.87
0.90
0.94
0.97
1.00
1.03
1.07
1.10
1.13
1.17
1.20
1.23
1.26
1.30
1.33
1.36
1.39
1.43
1.46
m
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
4.1
4.3
4.4
4.5
4.6
4.7
4.8
ft
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
1.70
1.76
1.82
1.88
1.94
3.4
3.6
3.7
3.8
4.0
4.1
4.2
4.4
4.5
4.6
4.8
4.9
5.0
5.2
5.3
5.4
5.6
5.8
6.0
6.2
6.4
TABLE 10—AC MINIMUM APPROACH DISTANCES—169.1 TO 242.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
mstockstill on DSK4VPTVN1PROD with RULES2
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
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...................................................................................................................
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1.02
1.06
1.11
1.16
1.21
1.25
1.30
1.35
1.39
1.44
1.49
1.53
1.58
1.63
1.67
1.72
1.77
1.81
1.88
1.95
2.01
E:\FR\FM\11APR2.SGM
m
3.3
3.5
3.6
3.8
4.0
4.1
4.3
4.4
4.6
4.7
4.9
5.0
5.2
5.3
5.5
5.6
5.8
5.9
6.2
6.4
6.6
11APR2
ft
1.37
1.43
1.48
1.54
1.60
1.66
1.73
1.81
1.90
1.99
2.08
2.17
2.26
2.36
2.45
2.55
2.65
2.76
2.86
2.97
3.08
4.5
4.7
4.9
5.1
5.2
5.4
5.7
5.9
6.2
6.5
6.8
7.1
7.4
7.7
8.0
8.4
8.7
9.1
9.4
9.7
10.1
Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
20727
TABLE 11—AC MINIMUM APPROACH DISTANCES—242.1 TO 362.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
1.37
1.44
1.51
1.58
1.65
1.72
1.79
1.87
1.97
2.08
2.19
2.29
2.41
2.52
2.64
2.76
2.88
3.01
3.14
3.27
3.41
m
4.5
4.7
5.0
5.2
5.4
5.6
5.9
6.1
6.5
6.8
7.2
7.5
7.9
8.3
8.7
9.1
9.4
9.9
10.3
10.7
11.2
ft
1.99
2.13
2.27
2.41
2.56
2.71
2.87
3.03
3.20
3.37
3.55
3.73
3.91
4.10
4.29
4.49
4.69
4.90
5.11
5.32
5.52
6.5
7.0
7.4
7.9
8.4
8.9
9.4
9.9
10.5
11.1
11.6
12.2
12.8
13.5
14.1
14.7
15.4
16.1
16.8
17.5
18.1
TABLE 12—AC MINIMUM APPROACH DISTANCES—362.1 TO 420.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
1.53
1.62
1.70
1.78
1.88
1.99
2.12
2.24
2.37
2.50
2.64
2.78
2.93
3.07
3.23
3.38
3.55
3.72
3.89
4.07
4.25
m
5.0
5.3
5.6
5.8
6.2
6.5
7.0
7.3
7.8
8.2
8.7
9.1
9.6
10.1
10.6
11.1
11.6
12.2
12.8
13.4
13.9
ft
2.40
2.58
2.75
2.94
3.13
3.33
3.53
3.74
3.95
4.17
4.40
4.63
4.87
5.11
5.36
5.59
5.82
6.07
6.31
6.56
6.81
7.9
8.5
9.0
9.6
10.3
10.9
11.6
12.3
13.0
13.7
14.4
15.2
16.0
16.8
17.6
18.3
19.1
19.9
20.7
21.5
22.3
TABLE 13—AC MINIMUM APPROACH DISTANCES—420.1 TO 550.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
mstockstill on DSK4VPTVN1PROD with RULES2
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
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1.95
2.11
2.28
2.45
2.62
2.81
3.00
3.20
3.40
3.62
3.84
4.07
4.31
E:\FR\FM\11APR2.SGM
m
6.4
6.9
7.5
8.0
8.6
9.2
9.8
10.5
11.2
11.9
12.6
13.4
14.1
11APR2
ft
3.46
3.73
4.02
4.31
4.61
4.92
5.25
5.55
5.86
6.18
6.50
6.83
7.18
11.4
12.2
13.2
14.1
15.1
16.1
17.2
18.2
19.2
20.3
21.3
22.4
23.6
20728
Federal Register / Vol. 79, No. 70 / Friday, April 11, 2014 / Rules and Regulations
TABLE 13—AC MINIMUM APPROACH DISTANCES—420.1 TO 550.0 KV—Continued
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
2.8 ...................................................................................................................
2.9 ...................................................................................................................
3.0 ...................................................................................................................
ft
4.56
4.81
5.07
m
15.0
15.8
16.6
ft
7.52
7.88
8.24
24.7
25.9
27.0
TABLE 14—AC MINIMUM APPROACH DISTANCES—550.1 TO 800.0 KV
Phase-to-ground exposure
Phase-to-phase exposure
T (p.u.)
m
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
2.4
2.5
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
...................................................................................................................
ft
3.16
3.46
3.78
4.12
4.47
4.83
5.21
5.61
6.02
6.44
6.88
m
10.4
11.4
12.4
13.5
14.7
15.8
17.1
18.4
19.8
21.1
22.6
ft
5.97
6.43
6.92
7.42
7.93
8.47
9.02
9.58
10.16
10.76
11.38
19.6
21.1
22.7
24.3
26.0
27.8
29.6
31.4
33.3
35.3
37.3
Notes to Table 7 through Table 14:
1. The employer must determine the maximum anticipated per-unit transient overvoltage, phase-to-ground, through an engineering analysis, as
required by § 1926.960(c)(1)(ii), or assume a maximum anticipated per-unit transient overvoltage, phase-to-ground, in accordance with Table V–
8.
2. For phase-to-phase exposures, the employer must demonstrate that no insulated tool spans the gap and that no large conductive object is
in the gap.
3. The worksite must be at an elevation of 900 meters (3,000 feet) or less above sea level.
Appendix C to Subpart V of Part 1926—
Protection From Hazardous Differences
in Electric Potential
mstockstill on DSK4VPTVN1PROD with RULES2
I. Introduction
Current passing through an impedance
impresses voltage across that impedance.
Even conductors have some, albeit low, value
of impedance. Therefore, if a ‘‘grounded’’ 1
object, such as a crane or deenergized and
grounded power line, results in a ground
fault on a power line, voltage is impressed on
that grounded object. The voltage impressed
on the grounded object depends largely on
the voltage on the line, on the impedance of
the faulted conductor, and on the impedance
to ‘‘true,’’ or ‘‘absolute,’’ ground represented
by the object. If the impedance of the object
causing the fault is relatively large, the
voltage impressed on the object is essentially
1 This appendix generally uses the term
‘‘grounded’’ only with respect to grounding that the
employer intentionally installs, for example, the
grounding an employer installs on a deenergized
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the phase-to-ground system voltage.
However, even faults to grounded power
lines or to well grounded transmission
towers or substation structures (which have
relatively low values of impedance to
ground) can result in hazardous voltages.2 In
all cases, the degree of the hazard depends
on the magnitude of the current through the
employee and the time of exposure. This
appendix discusses methods of protecting
workers against the possibility that grounded
objects, such as cranes and other mechanical
equipment, will contact energized power
lines and that deenergized and grounded
power lines will become accidentally
energized.
II. Voltage-Gradient Distribution
A. Voltage-gradient distribution curve.
Absolute, or true, ground serves as a
conductor. However, in this case, the term
‘‘grounded’’ means connected to earth, regardless of
whether or not that connection is intentional.
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reference and always has a voltage of 0 volts
above ground potential. Because there is an
impedance between a grounding electrode
and absolute ground, there will be a voltage
difference between the grounding electrode
and absolute ground under ground-fault
conditions. Voltage dissipates from the
grounding electrode (or from the grounding
point) and creates a ground potential
gradient. The voltage decreases rapidly with
increasing distance from the grounding
electrode. A voltage drop associated with this
dissipation of voltage is a ground potential.
Figure 1 is a typical voltage-gradient
distribution curve (assuming a uniform soil
texture).
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2 Thus, grounding systems for transmission
towers and substation structures should be
designed to minimize the step and touch potentials
involved.
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B. Step and touch potentials. Figure 1 also
shows that workers are at risk from step and
touch potentials. Step potential is the voltage
between the feet of a person standing near an
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energized grounded object (the electrode). In
Figure 1, the step potential is equal to the
difference in voltage between two points at
different distances from the electrode (where
the points represent the location of each foot
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in relation to the electrode). A person could
be at risk of injury during a fault simply by
standing near the object.
Touch potential is the voltage between the
energized grounded object (again, the
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person in contact with the object). The touch
potential could be nearly the full voltage
across the grounded object if that object is
grounded at a point remote from the place
where the person is in contact with it. For
example, a crane grounded to the system
neutral and that contacts an energized line
would expose any person in contact with the
crane or its uninsulated load line to a touch
potential nearly equal to the full fault
voltage.
Figure 2 illustrates step and touch
potentials.
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Bond. The electrical interconnection of
conductive parts designed to maintain a
common electric potential.
Bonding cable (bonding jumper). A cable
connected to two conductive parts to bond
the parts together.
Cluster bar. A terminal temporarily
attached to a structure that provides a means
for the attachment and bonding of grounding
and bonding cables to the structure.
Ground. A conducting connection between
an electric circuit or equipment and the
earth, or to some conducting body that serves
in place of the earth.
Grounding cable (grounding jumper). A
cable connected between a deenergized part
III. Protecting Workers From Hazardous
Differences in Electrical Potential
A. Definitions. The following definitions
apply to section III of this appendix:
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electrode) and the feet of a person in contact
with the object. In Figure 1, the touch
potential is equal to the difference in voltage
between the electrode (which is at a distance
of 0 meters) and a point some distance away
from the electrode (where the point
represents the location of the feet of the
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and ground. Note that grounding cables carry
fault current and bonding cables generally do
not. A cable that bonds two conductive parts
but carries substantial fault current (for
example, a jumper connected between one
phase and a grounded phase) is a grounding
cable.
Ground mat (grounding grid). A
temporarily or permanently installed metallic
mat or grating that establishes an
equipotential surface and provides
connection points for attaching grounds.
B. Analyzing the hazard. The employer can
use an engineering analysis of the power
system under fault conditions to determine
whether hazardous step and touch voltages
will develop. The analysis should determine
the voltage on all conductive objects in the
work area and the amount of time the voltage
will be present. Based on the this analysis,
the employer can select appropriate measures
and protective equipment, including the
measures and protective equipment outlined
in Section III of this appendix, to protect
each employee from hazardous differences in
electric potential. For example, from the
analysis, the employer will know the voltage
remaining on conductive objects after
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employees install bonding and grounding
equipment and will be able to select
insulating equipment with an appropriate
rating, as described in paragraph III.C.2 of
this appendix.
C. Protecting workers on the ground. The
employer may use several methods,
including equipotential zones, insulating
equipment, and restricted work areas, to
protect employees on the ground from
hazardous differences in electrical potential.
1. An equipotential zone will protect
workers within it from hazardous step and
touch potentials. (See Figure 3.)
Equipotential zones will not, however,
protect employees located either wholly or
partially outside the protected area. The
employer can establish an equipotential zone
for workers on the ground, with respect to a
grounded object, through the use of a metal
mat connected to the grounded object. The
employer can use a grounding grid to
equalize the voltage within the grid or bond
conductive objects in the immediate work
area to minimize the potential between the
objects and between each object and ground.
(Bonding an object outside the work area can
increase the touch potential to that object,
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however.) Section III.D of this appendix
discusses equipotential zones for employees
working on deenergized and grounded power
lines.
2. Insulating equipment, such as rubber
gloves, can protect employees handling
grounded equipment and conductors from
hazardous touch potentials. The insulating
equipment must be rated for the highest
voltage that can be impressed on the
grounded objects under fault conditions
(rather than for the full system voltage).
3. Restricting employees from areas where
hazardous step or touch potentials could
arise can protect employees not directly
involved in performing the operation. The
employer must ensure that employees on the
ground in the vicinity of transmission
structures are at a distance where step
voltages would be insufficient to cause
injury. Employees must not handle grounded
conductors or equipment likely to become
energized to hazardous voltages unless the
employees are within an equipotential zone
or protected by insulating equipment.
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D. Protecting employees working on
deenergized and grounded power lines. This
Section III.D of Appendix C establishes
guidelines to help employers comply with
requirements in § 1926.962 for using
protective grounding to protect employees
working on deenergized power lines. Section
1926.962 applies to grounding of
transmission and distribution lines and
equipment for the purpose of protecting
workers. Paragraph (c) of § 1926.962 requires
temporary protective grounds to be placed at
such locations and arranged in such a
manner that the employer can demonstrate
will prevent exposure of each employee to
hazardous differences in electric potential.3
3 The protective grounding required by § 1926.962
limits to safe values the potential differences
between accessible objects in each employee’s work
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Sections III.D.1 and III.D.2 of this appendix
provide guidelines that employers can use in
making the demonstration required by
§ 1926.962(c). Section III.D.1 of this appendix
provides guidelines on how the employer can
determine whether particular grounding
practices expose employees to hazardous
differences in electric potential. Section
III.D.2 of this appendix describes grounding
methods that the employer can use in lieu of
an engineering analysis to make the
demonstration required by § 1926.962(c). The
environment. Ideally, a protective grounding system
would create a true equipotential zone in which
every point is at the same electric potential. In
practice, current passing through the grounding and
bonding elements creates potential differences. If
these potential differences are hazardous, the
employer may not treat the zone as an equipotential
zone.
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Occupational Safety and Health
Administration will consider employers that
comply with the criteria in this appendix as
meeting § 1926.962(c).
Finally, Section III.D.3 of this appendix
discusses other safety considerations that
will help the employer comply with other
requirements in § 1926.962. Following these
guidelines will protect workers from hazards
that can occur when a deenergized and
grounded line becomes energized.
1. Determining safe body current limits.
This Section III.D.1 of Appendix C provides
guidelines on how an employer can
determine whether any differences in electric
potential to which workers could be exposed
are hazardous as part of the demonstration
required by § 1926.962(c).
Institute of Electrical and Electronic
Engineers (IEEE) Standard 1048–2003, IEEE
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where I is the current through the worker’s
body, and t is the duration of the current in
seconds. This equation represents the
ventricular fibrillation threshold for 95.5
percent of the adult population with a mass
of 50 kilograms (110 pounds) or more. The
equation is valid for current durations
between 0.0083 to 3.0 seconds.
To use this equation to set safe voltage
limits in an equipotential zone around the
worker, the employer will need to assume a
value for the resistance of the worker’s body.
IEEE Std 1048–2003 states that ‘‘total body
resistance is usually taken as 1000 W for
determining . . . body current limits.’’
However, employers should be aware that the
impedance of a worker’s body can be
substantially less than that value. For
instance, IEEE Std 1048–2003 reports a
minimum hand-to-hand resistance of 610
ohms and an internal body resistance of 500
ohms. The internal resistance of the body
better represents the minimum resistance of
a worker’s body when the skin resistance
drops near zero, which occurs, for example,
when there are breaks in the worker’s skin,
for instance, from cuts or from blisters
formed as a result of the current from an
electric shock, or when the worker is wet at
the points of contact.
Employers may use the IEEE Std 1048–
2003 equation to determine safe body current
limits only if the employer protects workers
from hazards associated with involuntary
muscle reactions from electric shock (for
example, the hazard to a worker from falling
as a result of an electric shock). Moreover,
the equation applies only when the duration
of the electric shock is limited. If the
precautions the employer takes, including
those required by applicable standards, do
not adequately protect employees from
hazards associated with involuntary
reactions from electric shock, a hazard exists
if the induced voltage is sufficient to pass a
current of 1 milliampere through a 500-ohm
resistor. (The 500-ohm resistor represents the
resistance of an employee. The 1-milliampere
current is the threshold of perception.)
Finally, if the employer protects employees
from injury due to involuntary reactions from
electric shock, but the duration of the electric
shock is unlimited (that is, when the fault
current at the work location will be
insufficient to trip the devices protecting the
circuit), a hazard exists if the resultant
current would be more than 6 milliamperes
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(the recognized let-go threshold for
workers 4).
2. Acceptable methods of grounding for
employers that do not perform an
engineering determination. The grounding
methods presented in this section of this
appendix ensure that differences in electric
potential are as low as possible and,
therefore, meet § 1926.962(c) without an
engineering determination of the potential
differences. These methods follow two
principles: (i) The grounding method must
ensure that the circuit opens in the fastest
available clearing time, and (ii) the grounding
method must ensure that the potential
differences between conductive objects in the
employee’s work area are as low as possible.
Paragraph (c) of § 1926.962 does not
require grounding methods to meet the
criteria embodied in these principles.
Instead, the paragraph requires that
protective grounds be ‘‘placed at such
locations and arranged in such a manner that
the employer can demonstrate will prevent
exposure of each employee to hazardous
differences in electric potential.’’ However,
when the employer’s grounding practices do
not follow these two principles, the employer
will need to perform an engineering analysis
to make the demonstration required by
§ 1926.962(c).
i. Ensuring that the circuit opens in the
fastest available clearing time. Generally, the
higher the fault current, the shorter the
clearing times for the same type of fault.
Therefore, to ensure the fastest available
clearing time, the grounding method must
maximize the fault current with a low
impedance connection to ground. The
employer accomplishes this objective by
grounding the circuit conductors to the best
ground available at the worksite. Thus, the
employer must ground to a grounded system
neutral conductor, if one is present. A
grounded system neutral has a direct
connection to the system ground at the
source, resulting in an extremely low
impedance to ground. In a substation, the
employer may instead ground to the
substation grid, which also has an extremely
low impedance to the system ground and,
typically, is connected to a grounded system
neutral when one is present. Remote system
grounds, such as pole and tower grounds,
have a higher impedance to the system
ground than grounded system neutrals and
substation grounding grids; however, the
employer may use a remote ground when
lower impedance grounds are not available.
4 Electric current passing through the body has
varying effects depending on the amount of the
current. At the let-go threshold, the current
overrides a person’s control over his or her muscles.
At that level, an employee grasping an object will
not be able to let go of the object. The let-go
threshold varies from person to person; however,
the recognized value for workers is 6 milliamperes.
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In the absence of a grounded system neutral,
substation grid, and remote ground, the
employer may use a temporary driven ground
at the worksite.
In addition, if employees are working on a
three-phase system, the grounding method
must short circuit all three phases. Short
circuiting all phases will ensure faster
clearing and lower the current through the
grounding cable connecting the deenergized
line to ground, thereby lowering the voltage
across that cable. The short circuit need not
be at the worksite; however, the employer
must treat any conductor that is not
grounded at the worksite as energized
because the ungrounded conductors will be
energized at fault voltage during a fault.
ii. Ensuring that the potential differences
between conductive objects in the employee’s
work area are as low as possible. To achieve
as low a voltage as possible across any two
conductive objects in the work area, the
employer must bond all conductive objects in
the work area. This section of this appendix
discusses how to create a zone that
minimizes differences in electric potential
between conductive objects in the work area.
The employer must use bonding cables to
bond conductive objects, except for metallic
objects bonded through metal-to-metal
contact. The employer must ensure that
metal-to-metal contacts are tight and free of
contamination, such as oxidation, that can
increase the impedance across the
connection. For example, a bolted connection
between metal lattice tower members is
acceptable if the connection is tight and free
of corrosion and other contamination. Figure
4 shows how to create an equipotential zone
for metal lattice towers.
Wood poles are conductive objects. The
poles can absorb moisture and conduct
electricity, particularly at distribution and
transmission voltages. Consequently, the
employer must either: (1) Provide a
conductive platform, bonded to a grounding
cable, on which the worker stands or (2) use
cluster bars to bond wood poles to the
grounding cable. The employer must ensure
that employees install the cluster bar below,
and close to, the worker’s feet. The inner
portion of the wood pole is more conductive
than the outer shell, so it is important that
the cluster bar be in conductive contact with
a metal spike or nail that penetrates the wood
to a depth greater than or equal to the depth
the worker’s climbing gaffs will penetrate the
wood. For example, the employer could
mount the cluster bar on a bare pole ground
wire fastened to the pole with nails or staples
that penetrate to the required depth.
Alternatively, the employer may temporarily
nail a conductive strap to the pole and
connect the strap to the cluster bar. Figure 5
shows how to create an equipotential zone
for wood poles.
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Guide for Protective Grounding of Power
Lines, provides the following equation for
determining the threshold of ventricular
fibrillation when the duration of the electric
shock is limited:
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For underground systems, employers
commonly install grounds at the points of
disconnection of the underground cables.
These grounding points are typically remote
from the manhole or underground vault
where employees will be working on the
cable. Workers in contact with a cable
grounded at a remote location can experience
hazardous potential differences if the cable
becomes energized or if a fault occurs on a
different, but nearby, energized cable. The
fault current causes potential gradients in the
earth, and a potential difference will exist
between the earth where the worker is
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standing and the earth where the cable is
grounded. Consequently, to create an
equipotential zone for the worker, the
employer must provide a means of
connecting the deenergized cable to ground
at the worksite by having the worker stand
on a conductive mat bonded to the
deenergized cable. If the cable is cut, the
employer must install a bond across the
opening in the cable or install one bond on
each side of the opening to ensure that the
separate cable ends are at the same potential.
The employer must protect the worker from
any hazardous differences in potential any
time there is no bond between the mat and
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the cable (for example, before the worker
installs the bonds).
3. Other safety-related considerations. To
ensure that the grounding system is safe and
effective, the employer should also consider
the following factors: 5
5 This appendix only discusses factors that relate
to ensuring an equipotential zone for employees.
The employer must consider other factors in
selecting a grounding system that is capable of
conducting the maximum fault current that could
flow at the point of grounding for the time
necessary to clear the fault, as required by
§ 1926.962(d)(1)(i). IEEE Std 1048–2003 contains
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i. Maintenance of grounding equipment. It
is essential that the employer properly
maintain grounding equipment. Corrosion in
the connections between grounding cables
and clamps and on the clamp surface can
increase the resistance of the cable, thereby
increasing potential differences. In addition,
the surface to which a clamp attaches, such
as a conductor or tower member, must be
clean and free of corrosion and oxidation to
ensure a low-resistance connection. Cables
must be free of damage that could reduce
their current-carrying capacity so that they
can carry the full fault current without
failure. Each clamp must have a tight
connection to the cable to ensure a low
resistance and to ensure that the clamp does
not separate from the cable during a fault.
ii. Grounding cable length and movement.
The electromagnetic forces on grounding
cables during a fault increase with increasing
cable length. These forces can cause the cable
to move violently during a fault and can be
high enough to damage the cable or clamps
and cause the cable to fail. In addition, flying
cables can injure workers. Consequently,
cable lengths should be as short as possible,
and grounding cables that might carry high
fault current should be in positions where
the cables will not injure workers during a
fault.
Appendix D to Subpart V of Part 1926—
Methods of Inspecting and Testing
Wood Poles
I. Introduction
When employees are to perform work on
a wood pole, it is important to determine the
condition of the pole before employees climb
it. The weight of the employee, the weight of
equipment to be installed, and other working
stresses (such as the removal or retensioning
of conductors) can lead to the failure of a
defective pole or a pole that is not designed
to handle the additional stresses.1 For these
reasons, it is essential that, before an
employee climbs a wood pole, the employer
ascertain that the pole is capable of
sustaining the stresses of the work. The
determination that the pole is capable of
sustaining these stresses includes an
inspection of the condition of the pole.
If the employer finds the pole to be unsafe
to climb or to work from, the employer must
secure the pole so that it does not fail while
an employee is on it. The employer can
secure the pole by a line truck boom, by
ropes or guys, or by lashing a new pole
alongside it. If a new one is lashed alongside
the defective pole, employees should work
from the new one.
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II. Inspecting Wood Poles
A qualified employee should inspect wood
poles for the following conditions:2
guidelines for selecting and installing grounding
equipment that will meet § 1926.962(d)(1)(i).
1 A properly guyed pole in good condition
should, at a minimum, be able to handle the weight
of an employee climbing it.
2 The presence of any of these conditions is an
indication that the pole may not be safe to climb
or to work from. The employee performing the
inspection must be qualified to make a
determination as to whether it is safe to perform the
work without taking additional precautions.
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A. General condition. Buckling at the
ground line or an unusual angle with respect
to the ground may indicate that the pole has
rotted or is broken.
B. Cracks. Horizontal cracks perpendicular
to the grain of the wood may weaken the
pole. Vertical cracks, although not normally
considered to be a sign of a defective pole,
can pose a hazard to the climber, and the
employee should keep his or her gaffs away
from them while climbing.
C. Holes. Hollow spots and woodpecker
holes can reduce the strength of a wood pole.
D. Shell rot and decay. Rotting and decay
are cutout hazards and possible indications
of the age and internal condition of the pole.
E. Knots. One large knot or several smaller
ones at the same height on the pole may be
evidence of a weak point on the pole.
F. Depth of setting. Evidence of the
existence of a former ground line
substantially above the existing ground level
may be an indication that the pole is no
longer buried to a sufficient depth.
G. Soil conditions. Soft, wet, or loose soil
around the base of the pole may indicate that
the pole will not support any change in
stress.
H. Burn marks. Burning from transformer
failures or conductor faults could damage the
pole so that it cannot withstand changes in
mechanical stress.
III. Testing Wood Poles
The following tests, which are from
§ 1910.268(n)(3) of this chapter, are
acceptable methods of testing wood poles:
A. Hammer test. Rap the pole sharply with
a hammer weighing about 1.4 kg (3 pounds),
starting near the ground line and continuing
upwards circumferentially around the pole to
a height of approximately 1.8 meters (6 feet).
The hammer will produce a clear sound and
rebound sharply when striking sound wood.
Decay pockets will be indicated by a dull
sound or a less pronounced hammer
rebound. Also, prod the pole as near the
ground line as possible using a pole prod or
a screwdriver with a blade at least 127
millimeters (5 inches) long. If substantial
decay is present, the pole is unsafe.
B. Rocking test. Apply a horizontal force to
the pole and attempt to rock it back and forth
in a direction perpendicular to the line.
Exercise caution to avoid causing power lines
to swing together. Apply the force to the pole
either by pushing it with a pike pole or
pulling the pole with a rope. If the pole
cracks during the test, it is unsafe.
Appendix E to Subpart V of Part 1926—
Protection From Flames and Electric
Arcs
I. Introduction
Paragraph (g) of § 1926.960 addresses
protecting employees from flames and
electric arcs. This paragraph requires
employers to: (1) Assess the workplace for
flame and electric-arc hazards (paragraph
(g)(1)); (2) estimate the available heat energy
from electric arcs to which employees would
be exposed (paragraph (g)(2)); (3) ensure that
employees wear clothing that will not melt,
or ignite and continue to burn, when exposed
to flames or the estimated heat energy
(paragraph (g)(3)); and (4) ensure that
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employees wear flame-resistant clothing 1
and protective clothing and other protective
equipment that has an arc rating greater than
or equal to the available heat energy under
certain conditions (paragraphs (g)(4) and
(g)(5)). This appendix contains information to
help employers estimate available heat
energy as required by § 1926.960(g)(2), select
protective clothing and other protective
equipment with an arc rating suitable for the
available heat energy as required by
§ 1926.960(g)(5), and ensure that employees
do not wear flammable clothing that could
lead to burn injury as addressed by
§§ 1926.960(g)(3) and (g)(4).
II. Assessing the Workplace for Flame and
Electric-Arc Hazards
Paragraph (g)(1) of § 1926.960 requires the
employer to assess the workplace to identify
employees exposed to hazards from flames or
from electric arcs. This provision ensures
that the employer evaluates employee
exposure to flames and electric arcs so that
employees who face such exposures receive
the required protection. The employer must
conduct an assessment for each employee
who performs work on or near exposed,
energized parts of electric circuits.
A. Assessment Guidelines
Sources electric arcs. Consider possible
sources of electric arcs, including:
• Energized circuit parts not guarded or
insulated,
• Switching devices that produce electric
arcs in normal operation,
• Sliding parts that could fault during
operation (for example, rack-mounted circuit
breakers), and
• Energized electric equipment that could
fail (for example, electric equipment with
damaged insulation or with evidence of
arcing or overheating).
Exposure to flames. Identify employees
exposed to hazards from flames. Factors to
consider include:
• The proximity of employees to open
flames, and
• For flammable material in the work area,
whether there is a reasonable likelihood that
an electric arc or an open flame can ignite the
material.
Probability that an electric arc will occur.
Identify employees exposed to electric-arc
hazards. The Occupational Safety and Health
Administration will consider an employee
exposed to electric-arc hazards if there is a
reasonable likelihood that an electric arc will
occur in the employee’s work area, in other
words, if the probability of such an event is
higher than it is for the normal operation of
enclosed equipment. Factors to consider
include:
• For energized circuit parts not guarded
or insulated, whether conductive objects can
1 Flame-resistant clothing includes clothing that
is inherently flame resistant and clothing
chemically treated with a flame retardant. (See
ASTM F1506–10a, Standard Performance
Specification for Flame Resistant Textile Materials
for Wearing Apparel for Use by Electrical Workers
Exposed to Momentary Electric Arc and Related
Thermal Hazards, and ASTM F1891–12 Standard
Specification for Arc and Flame Resistant
Rainwear.)
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come too close to or fall onto the energized
parts,
• For exposed, energized circuit parts,
whether the employee is closer to the part
than the minimum approach distance
established by the employer (as permitted by
§ 1926.960(c)(1)(iii)).
• Whether the operation of electric
equipment with sliding parts that could fault
during operation is part of the normal
operation of the equipment or occurs during
servicing or maintenance, and
• For energized electric equipment,
whether there is evidence of impending
failure, such as evidence of arcing or
overheating.
B. Examples
Table 1 provides task-based examples of
exposure assessments.
TABLE 1—EXAMPLE ASSESSMENTS FOR VARIOUS TASKS
Task
Normal operation of enclosed equipment, such as closing
or opening a switch.
Is employee exposed
to flame or electricarc hazard?
The employer properly installs and maintains enclosed
equipment, and there is no evidence of impending failure.
There is evidence of arcing or overheating .........................
Parts of the equipment are loose or sticking, or the equipment otherwise exhibits signs of lack of maintenance.
No.
Yes.
Yes.
Servicing electric equipment, such as racking in a circuit breaker or replacing a switch ......................................................
Yes.
Inspection of electric equipment with exposed energized
parts.
No.
The employee is not holding conductive objects and remains outside the minimum approach distance established by the employer.
The employee is holding a conductive object, such as a
flashlight, that could fall or otherwise contact energized
parts (irrespective of whether the employee maintains
the minimum approach distance).
The employee is closer than the minimum approach distance established by the employer (for example, when
wearing rubber insulating gloves or rubber insulating
gloves and sleeves).
Using open flames, for example, in wiping cable splice sleeves ............................................................................................
III. Protection Against Burn Injury
A. Estimating Available Heat Energy
Calculation methods. Paragraph (g)(2) of
§ 1926.960 provides that, for each employee
exposed to an electric-arc hazard, the
employer must make a reasonable estimate of
the heat energy to which the employee would
be exposed if an arc occurs. Table 2 lists
various methods of calculating values of
available heat energy from an electric circuit.
The Occupational Safety and Health
Administration does not endorse any of these
specific methods. Each method requires the
input of various parameters, such as fault
current, the expected length of the electric
arc, the distance from the arc to the
employee, and the clearing time for the fault
(that is, the time the circuit protective
devices take to open the circuit and clear the
Yes.
Yes.
Yes.
fault). The employer can precisely determine
some of these parameters, such as the fault
current and the clearing time, for a given
system. The employer will need to estimate
other parameters, such as the length of the
arc and the distance between the arc and the
employee, because such parameters vary
widely.
TABLE 2—METHODS OF CALCULATING INCIDENT HEAT ENERGY FROM AN ELECTRIC ARC
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1. Standard for Electrical Safety Requirements for Employee Workplaces, NFPA 70E–2012, Annex D, ‘‘Sample Calculation of Flash Protection
Boundary.’’
2. Doughty, T.E., Neal, T.E., and Floyd II, H.L., ‘‘Predicting Incident Energy to Better Manage the Electric Arc Hazard on 600 V Power Distribution Systems,’’ Record of Conference Papers IEEE IAS 45th Annual Petroleum and Chemical Industry Conference, September 28—30, 1998.
3. Guide for Performing Arc-Flash Hazard Calculations, IEEE Std 1584–2002, 1584a––2004 (Amendment 1 to IEEE Std 1584–2002), and
1584b–2011 (Amendment 2: Changes to Clause 4 of IEEE Std 1584–2002).*
4. ARCPRO, a commercially available software program developed by Kinectrics, Toronto, ON, CA.
*This appendix refers to IEEE Std 1584–2002 with both amendments as IEEE Std 1584b–2011.
The amount of heat energy calculated by
any of the methods is approximatelyinversely
proportional to the square of the distance
between the employee and the arc. In other
words, if the employee is very close to the
arc, the heat energy is very high; but if the
employee is just a few more centimeters
away, the heat energy drops substantially.
Thus, estimating the distance from the arc to
the employee is key to protecting employees.
The employer must select a method of
estimating incident heat energy that provides
a reasonable estimate of incident heat energy
for the exposure involved. Table 3 shows
which methods provide reasonable estimates
for various exposures.
TABLE 3—SELECTING A REASONABLE INCIDENT-ENERGY CALCULATION METHOD 1
600 V and Less 2
601 V to 15 kV 2
More than 15 kV
Incident-energy calculation method
1F
NFPA 70E–2012 Annex D (Lee equation) ......................
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3Fb
1F
3Fa
3Fb
1F
3Fa
3Fb
Y–C
Y
N
Y–C
Y–C
N
N3
N3
N3
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TABLE 3—SELECTING A REASONABLE INCIDENT-ENERGY CALCULATION METHOD 1—Continued
600 V and Less 2
601 V to 15 kV 2
More than 15 kV
Incident-energy calculation method
1F
Doughty, Neal, and Floyd ................................................
IEEE Std 1584b–2011 .....................................................
ARCPRO ..........................................................................
3Fa
3Fb
1F
3Fa
3Fb
1F
3Fa
3Fb
Y–C
Y
Y
Y
Y
N
Y
Y
N
N
Y
Y
N
Y
N
N
Y
N
N
N
Y
N
N
Y4
N
N
Y4
Key:
1F: Single-phase arc in open air
3Fa: Three-phase arc in open air
3Fb: Three-phase arc in an enclosure (box)
Y: Acceptable; produces a reasonable estimate of incident heat energy from this type of electric arc
N: Not acceptable; does not produce a reasonable estimate of incident heat energy from this type of electric arc
Y–C: Acceptable; produces a reasonable, but conservative, estimate of incident heat energy from this type of electric arc.
Notes:1 Although the Occupational Safety and Health Administration will consider these methods reasonable for enforcement purposes when
employers use the methods in accordance with this table, employers should be aware that the listed methods do not necessarily result in estimates that will provide full protection from internal faults in transformers and similar equipment or from arcs in underground manholes or vaults.
2 At these voltages, the presumption is that the arc is three-phase unless the employer can demonstrate that only one phase is present or that
the spacing of the phases is sufficient to prevent a multiphase arc from occurring.
3 Although the Occupational Safety and Health Administration will consider this method acceptable for purposes of assessing whether incident
energy exceeds 2.0 cal/cm2, the results at voltages of more than 15 kilovolts are extremely conservative and unrealistic.
4The Occupational Safety and Health Administration will deem the results of this method reasonable when the employer adjusts them using
the conversion factors for three-phase arcs in open air or in an enclosure, as indicated in the program’s instructions.
Selecting a reasonable distance from the
employee to the arc. In estimating available
heat energy, the employer must make some
reasonable assumptions about how far the
employee will be from the electric arc. Table
4 lists reasonable distances from the
employee to the electric arc. The distances in
Table 4 are consistent with national
consensus standards, such as the Institute of
Electrical and Electronic Engineers’ National
Electrical Safety Code, ANSI/IEEE C2–2012,
and IEEE Guide for Performing Arc-Flash
Hazard Calculations, IEEE Std 1584b–2011.
The employer is free to use other reasonable
distances, but must consider equipment
enclosure size and the working distance to
the employee in selecting a distance from the
employee to the arc. The Occupational Safety
and Health Administration will consider a
distance reasonable when the employer bases
it on equipment size and working distance.
TABLE 4—SELECTING A REASONABLE DISTANCE FROM THE EMPLOYEE TO THE ELECTRIC ARC
Three-phase arc
mm
(inches)
Class of equipment
Single-phase arc mm
(inches)
Cable ....................................................................................................................
Low voltage MCCs and panelboards ...................................................................
Low-voltage switchgear ........................................................................................
5-kV switchgear ....................................................................................................
15-kV switchgear ..................................................................................................
Single conductors in air (up to 46 kilovolts), work with rubber insulating gloves
Single conductors in air, work with live-line tools and live-line barehand work ..
NA* ............................................................
NA .............................................................
NA .............................................................
NA .............................................................
NA .............................................................
380 (15) .....................................................
MAD¥(2×kV×2.54) ...................................
(MAD¥(2×kV/10)) †
455
455
610
910
910
(18)
(18)
(24)
(36)
(36)
NA
NA
* NA = not applicable.
† The terms in this equation are:
MAD = The applicable minimum approach distance, and
kV = The system voltage in kilovolts.
Selecting a reasonable arc gap. For a
single-phase arc in air, the electric arc will
almost always occur when an energized
conductor approaches too close to ground.
Thus, an employer can determine the arc gap,
or arc length, for these exposures by the
dielectric strength of air and the voltage on
the line. The dielectric strength of air is
approximately 10 kilovolts for every 25.4
millimeters (1 inch). For example, at 50
kilovolts, the arc gap would be 50 ÷ 10 × 25.4
(or 50 × 2.54), which equals 127 millimeters
(5 inches).
For three-phase arcs in open air and in
enclosures, the arc gap will generally be
dependent on the spacing between parts
energized at different electrical potentials.
Documents such as IEEE Std 1584b–2011
provide information on these distances.
Employers may select a reasonable arc gap
from Table 5, or they may select any other
reasonable arc gap based on sparkover
distance or on the spacing between (1) live
parts at different potentials or (2) live parts
and grounded parts (for example, bus or
conductor spacings in equipment). In any
event, the employer must use an estimate
that reasonably resembles the actual
exposures faced by the employee.
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TABLE 5—SELECTING A REASONABLE ARC GAP
Class of equipment
Single-phase arc mm
(inches)
Three-phase arc mm 1
(inches)
Cable ................................................................................
Low voltage MCCs and panelboards ...............................
Low-voltage switchgear ....................................................
5-kV switchgear ................................................................
15-kV switchgear ..............................................................
Single conductors in air, 15 kV and less .........................
NA 2 ..................................................................................
NA ....................................................................................
NA ....................................................................................
NA ....................................................................................
NA ....................................................................................
51 (2.0) ............................................................................
13 (0.5)
25 (1.0)
32 (1.25)
104 (4.0)
152 (6.0)
Phase conductor spacings.
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TABLE 5—SELECTING A REASONABLE ARC GAP—Continued
Class of equipment
Single-phase arc mm
(inches)
Three-phase arc mm 1
(inches)
Single conductor in air, more than 15 kV ........................
Voltage in kV × 2.54 ........................................................
(Voltage in kV × 0.1), but no less than 51 mm (2
inches)
Phase conductor spacings.
1 Source:
2 NA
IEEE Std 1584b–2011.
= not applicable.
Making estimates over multiple system
areas. The employer need not estimate the
heat-energy exposure for every job task
performed by each employee. Paragraph
(g)(2) of § 1926.960 permits the employer to
make broad estimates that cover multiple
system areas provided that: (1) The employer
uses reasonable assumptions about the
energy-exposure distribution throughout the
system, and (2) the estimates represent the
maximum exposure for those areas. For
example, the employer can use the maximum
fault current and clearing time to cover
several system areas at once.
Incident heat energy for single-phase-toground exposures. Table 6 and Table 7
provide incident heat energy levels for openair, phase-to-ground electric-arc exposures
typical for overhead systems.2 Table 6
presents estimates of available energy for
employees using rubber insulating gloves to
perform work on overhead systems operating
at 4 to 46 kilovolts. The table assumes that
the employee will be 380 millimeters (15
inches) from the electric arc, which is a
reasonable estimate for rubber insulating
glove work. Table 6 also assumes that the arc
length equals the sparkover distance for the
maximum transient overvoltage of each
voltage range.3 To use the table, an employer
would use the voltage, maximum fault
current, and maximum clearing time for a
system area and, using the appropriate
voltage range and fault-current and clearingtime values corresponding to the next higher
values listed in the table, select the
appropriate heat energy (4, 5, 8, or 12 cal/
cm2) from the table. For example, an
employer might have a 12,470-volt power
line supplying a system area. The power line
can supply a maximum fault current of 8
kiloamperes with a maximum clearing time
of 10 cycles. For rubber glove work, this
system falls in the 4.0-to-15.0-kilovolt range;
the next-higher fault current is 10 kA (the
second row in that voltage range); and the
clearing time is under 18 cycles (the first
column to the right of the fault current
column). Thus, the available heat energy for
this part of the system will be 4 cal/cm2 or
less (from the column heading), and the
employer could select protection with a 5cal/cm2 rating to meet § 1926.960(g)(5).
Alternatively, an employer could select a
base incident-energy value and ensure that
the clearing times for each voltage range and
fault current listed in the table do not exceed
the corresponding clearing time specified in
the table. For example, an employer that
provides employees with arc-flash protective
equipment rated at 8 cal/cm2 can use the
table to determine if any system area exceeds
8 cal/cm2 by checking the clearing time for
the highest fault current for each voltage
range and ensuring that the clearing times do
not exceed the values specified in the 8-cal/
cm2 column in the table.
Table 7 presents similar estimates for
employees using live-line tools to perform
work on overhead systems operating at
voltages of 4 to 800 kilovolts. The table
assumes that the arc length will be equal to
the sparkover distance 4 and that the
employee will be a distance from the arc
equal to the minimum approach distance
minus twice the sparkover distance.
The employer will need to use other
methods for estimating available heat energy
in situations not addressed by Table 6 or
Table 7. The calculation methods listed in
Table 2 and the guidance provided in Table
3 will help employers do this. For example,
employers can use IEEE Std 1584b–2011 to
estimate the available heat energy (and to
select appropriate protective equipment) for
many specific conditions, including lowervoltage, phase-to-phase arc, and enclosed arc
exposures.
TABLE 6—INCIDENT HEAT ENERGY FOR VARIOUS FAULT CURRENTS, CLEARING TIMES, AND VOLTAGES OF 4.0 TO 46.0
KV: RUBBER INSULATING GLOVE EXPOSURES INVOLVING PHASE-TO-GROUND ARCS IN OPEN AIR ONLY * † ‡
Fault current
(kA)
Voltage range (kV) **
4.0 to 15.0 ............................................................................
4 cal/cm2
5
10
15
20
5
10
15
20
5
10
15
20
5
10
15
20
15.1 to 25.0 ..........................................................................
25.1 to 36.0 ..........................................................................
36.1 to 46.0 ..........................................................................
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Maximum clearing time (cycles)
5 cal/cm2
46
18
10
6
28
11
7
4
21
9
5
4
16
7
4
3
8 cal/cm2
58
22
12
8
34
14
8
5
26
11
6
4
20
9
5
4
12 cal/cm2
92
36
20
13
55
23
13
9
42
18
10
7
32
14
8
6
Notes:
* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or enclosed arcs (arc in a box).
2 The Occupational Safety and Health
Administration used metric values to calculate the
clearing times in Table 6 and Table 7. An employer
may use English units to calculate clearing times
instead even though the results will differ slightly.
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3 The Occupational Safety and Health
Administration based this assumption, which is
more conservative than the arc length specified in
Table 5, on Table 410–2 of the 2012 NESC.
4 The dielectric strength of air is about 10
kilovolts for every 25.4 millimeters (1 inch). Thus,
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the employer can estimate the arc length in
millimeters to be the phase-to-ground voltage in
kilovolts multiplied by 2.54 (or voltage (in
kilovolts) × 2.54).
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19
83
34
20
13
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26
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† The table assumes that the employee will be 380 mm (15 in.) from the electric arc. The table also assumes the arc length to be the
sparkover distance for the maximum transient overvoltage of each voltage range (see Appendix B to this subpart), as follows:
4.0 to 15.0 kV 51 mm (2 in.)
15.1 to 25.0 kV 102 mm (4 in.)
25.1 to 36.0 kV 152 mm (6 in.)
36.1 to 46.0 kV 229 mm (9 in.)
‡ The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO method listed in Table 2.
** The voltage range is the phase-to-phase system voltage.
TABLE 7—INCIDENT HEAT ENERGY FOR VARIOUS FAULT CURRENTS, CLEARING TIMES, AND VOLTAGES: LIVE-LINE TOOL
EXPOSURES INVOLVING PHASE-TO-GROUND ARCS IN OPEN AIR ONLY * † ‡ #
Voltage range
(kV) **
Fault current
(kA)
4.0 to 15.0 ............................................................................
4 cal/cm2
5
10
15
20
5
10
15
20
5
10
15
20
5
10
15
20
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
20
30
40
50
15.1 to 25.0 ..........................................................................
25.1 to 36.0 ..........................................................................
36.1 to 46.0 ..........................................................................
46.1 to 72.5 ..........................................................................
72.6 to 121.0 ........................................................................
121.1 to 145.0 ......................................................................
145.1 to 169.0 ......................................................................
169.1 to 242.0 ......................................................................
242.1 to 362.0 ......................................................................
362.1 to 420.0 ......................................................................
420.1 to 550.0 ......................................................................
550.1 to 800.0 ......................................................................
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Maximum clearing time (cycles)
5 cal/cm2
197
73
39
24
197
75
41
26
138
53
30
19
129
51
29
19
18
10
6
4
10
6
4
3
12
7
5
4
12
7
5
4
13
8
6
4
25
16
11
8
12
8
5
4
23
14
10
8
25
15
11
8
246
92
49
31
246
94
51
33
172
66
37
24
161
64
36
24
23
13
8
6
12
7
5
3
15
9
6
5
15
9
7
5
17
10
7
5
32
19
14
10
15
10
7
5
29
18
13
9
31
19
13
10
8 cal/cm2
394
147
78
49
394
150
82
52
275
106
59
38
257
102
58
38
36
20
13
9
20
11
7
5
24
15
10
8
24
15
10
8
27
17
12
9
51
31
22
16
25
15
11
8
47
29
20
15
50
31
21
16
12 cal/cm2
591
220
117
73
591
225
122
78
413
159
89
58
386
154
87
57
55
30
19
13
30
17
11
8
35
22
15
11
36
22
16
12
40
25
17
13
76
47
33
25
37
23
16
12
70
43
30
23
75
46
32
24
Notes:
* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or enclosed arcs (arc in a box).
† The table assumes the arc length to be the sparkover distance for the maximum phase-to-ground voltage of each voltage range (see Appendix B to this subpart). The table also assumes that the employee will be the minimum approach distance minus twice the arc length from the
electric arc.
‡ The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO method listed in Table 2.
# For voltages of more than 72.6 kV, employers may use this table only when the minimum approach distance established under
§ 1926.960(c)(1) is greater than or equal to the following values:
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20741
72.6 to 121.0 kV 1.02 m
121.1 to 145.0 kV 1.16 m
145.1 to 169.0 kV 1.30 m
169.1 to 242.0 kV 1.72 m
242.1 to 362.0 kV 2.76 m
362.1 to 420.0 kV 2.50 m
420.1 to 550.0 kV 3.62 m
550.1 to 800.0 kV 4.83 m
** The voltage range is the phase-to-phase system voltage.
B. Selecting Protective Clothing and Other
Protective Equipment
Paragraph (g)(5) of § 1926.960 requires
employers, in certain situations, to select
protective clothing and other protective
equipment with an arc rating that is greater
than or equal to the incident heat energy
estimated under § 1926.960(g)(2). Based on
laboratory testing required by ASTM F1506–
10a, the expectation is that protective
clothing with an arc rating equal to the
estimated incident heat energy will be
capable of preventing second-degree burn
injury to an employee exposed to that
incident heat energy from an electric arc.
Note that actual electric-arc exposures may
be more or less severe than the estimated
value because of factors such as arc
movement, arc length, arcing from reclosing
of the system, secondary fires or explosions,
and weather conditions. Additionally, for arc
rating based on the fabric’s arc thermal
performance value 5 (ATPV), a worker
exposed to incident energy at the arc rating
has a 50-percent chance of just barely
receiving a second-degree burn. Therefore, it
is possible (although not likely) that an
employee will sustain a second-degree (or
worse) burn wearing clothing conforming to
§ 1926.960(g)(5) under certain circumstances.
However, reasonable employer estimates and
maintaining appropriate minimum approach
distances for employees should limit burns to
relatively small burns that just barely extend
beyond the epidermis (that is, just barely a
second-degree burn). Consequently,
protective clothing and other protective
equipment meeting § 1926.960(g)(5) will
provide an appropriate degree of protection
for an employee exposed to electric-arc
hazards.
Paragraph (g)(5) of § 1926.960 does not
require arc-rated protection for exposures of
2 cal/cm2 or less. Untreated cotton clothing
will reduce a 2-cal/cm2 exposure below the
1.2- to 1.5-cal/cm2 level necessary to cause
burn injury, and this material should not
ignite at such low heat energy levels.
Although § 1926.960(g)(5) does not require
clothing to have an arc rating when
exposures are 2 cal/cm2 or less,
For any estimated incident heat energy ................................
If the estimated incident heat energy does not exceed 14
cal/cm2.
Paragraph (g)(5)(ii) of § 1926.960 provides
that arc-rated protection is not necessary for
the employee’s feet when the employee is
§ 1926.960(g)(4) requires the outer layer of
clothing to be flame resistant under certain
conditions, even when the estimated incident
heat energy is less than 2 cal/cm2, as
discussed later in this appendix.
Additionally, it is especially important to
ensure that employees do not wear
undergarments made from fabrics listed in
the note to § 1926.960(g)(3) even when the
outer layer is flame resistant or arc rated.
These fabrics can melt or ignite easily when
an electric arc occurs. Logos and name tags
made from non-flame-resistant material can
adversely affect the arc rating or the flameresistant characteristics of arc-rated or flameresistant clothing. Such logos and name tags
may violate § 1926.960(g)(3), (g)(4), or (g)(5).
Paragraph (g)(5) of § 1926.960 requires that
arc-rated protection cover the employee’s
entire body, with limited exceptions for the
employee’s hands, feet, face, and head.
Paragraph (g)(5)(i) of § 1926.960 provides that
arc-rated protection is not necessary for the
employee’s hands under the following
conditions:
When the employee is wearing rubber insulating gloves with protectors
When the employee is wearing heavy-duty leather work gloves with a weight
of at least 407 gm/m2 (12 oz/yd2)
wearing heavy-duty work shoes or boots.
Finally, § 1926.960(g)(5)(iii), (g)(5)(iv), and
(g)(5)(v) require arc-rated head and face
protection as follows:
Minimum head and face protection
Exposure
None *
Single-phase, open air ..............................................
Three-phase ..............................................................
Arc-rated faceshield with a
minimum rating of 8 cal/cm2 *
2–8 cal/cm2 ..............................
2–4 cal/cm2 ..............................
9–12 cal/cm2 ............................
5–8 cal/cm2 ..............................
Arc-rated hood or
faceshield with
balaclava
13 cal/2 or higher.†
9 cal/cm2 or higher.‡
* These ranges assume that employees are wearing hardhats meeting the specifications in § 1910.135 or § 1926.100(b)(2), as applicable.
† The arc rating must be a minimum of 4 cal/cm2 less than the estimated incident energy. Note that § 1926.960(g)(5)(v) permits this type of
head and face protection, with a minimum arc rating of 4 cal/cm2 less than the estimated incident energy, at any incident energy level.
‡ Note that § 1926.960(g)(5) permits this type of head and face protection at any incident energy level.
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IV. Protection Against Ignition
Paragraph (g)(3) of § 1926.960 prohibits
clothing that could melt onto an employee’s
skin or that could ignite and continue to burn
when exposed to flames or to the available
heat energy estimated by the employer under
§ 1926.960(g)(2). Meltable fabrics, such as
acetate, nylon, polyester, and polypropylene,
5 ASTM F1506–10a defines ‘‘arc thermal
performance value’’ as ‘‘the incident energy on a
material or a multilayer system of materials that
results in a 50% probability that sufficient heat
transfer through the tested specimen is predicted to
cause the onset of a second-degree skin burn injury
based on the Stoll [footnote] curve, cal/cm2.’’ The
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even in blends, must be avoided. When these
fibers melt, they can adhere to the skin,
thereby transferring heat rapidly,
exacerbating burns, and complicating
treatment. These outcomes can result even if
the meltable fabric is not directly next to the
skin. The remainder of this section focuses
on the prevention of ignition.
Paragraph (g)(5) of § 1926.960 generally
requires protective clothing and other
protective equipment with an arc rating
greater than or equal to the employer’s
estimate of available heat energy. As
explained earlier in this appendix, untreated
cotton is usually acceptable for exposures of
2 cal/cm2 or less.6 If the exposure is greater
than that, the employee generally must wear
footnote to this definition reads: ‘‘Derived from:
Stoll, A.M., and Chianta, M.A., ‘Method and Rating
System for Evaluations of Thermal Protection,’
Aerospace Medicine, Vol 40, 1969, pp. 1232–1238
and Stoll A.M., and Chianta, M.A., ‘Heat Transfer
through Fabrics as Related to Thermal Injury,’
Transactions—New York Academy of Sciences, Vol
33(7), Nov. 1971, pp. 649–670.’’
6 See § 1926.960(g)(4)(i), (g)(4)(ii), and (g)(4)(iii)
for conditions under which employees must wear
flame-resistant clothing as the outer layer of
clothing even when the incident heat energy does
not exceed 2 cal/cm2.
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flame-resistant clothing with a suitable arc
rating in accordance with § 1926.960(g)(4)
and (g)(5). However, even if an employee is
wearing a layer of flame-resistant clothing,
there are circumstances under which
flammable layers of clothing would be
uncovered, and an electric arc could ignite
them. For example, clothing ignition is
possible if the employee is wearing
flammable clothing under the flame-resistant
clothing and the underlayer is uncovered
because of an opening in the flame-resistant
clothing. Thus, for purposes of
§ 1926.960(g)(3), it is important for the
employer to consider the possibility of
clothing ignition even when an employee is
wearing flame-resistant clothing with a
suitable arc rating.
Under § 1926.960(g)(3), employees may not
wear flammable clothing in conjunction with
flame-resistant clothing if the flammable
clothing poses an ignition hazard.7 Although
outer flame-resistant layers may not have
openings that expose flammable inner layers,
when an outer flame-resistant layer would be
unable to resist breakopen,8 the next (inner)
layer must be flame-resistant if it could
ignite.
Non-flame-resistant clothing can ignite
even when the heat energy from an electric
arc is insufficient to ignite the clothing. For
example, nearby flames can ignite an
employee’s clothing; and, even in the
absence of flames, electric arcs pose ignition
hazards beyond the hazard of ignition from
incident energy under certain conditions. In
addition to requiring flame-resistant clothing
when the estimated incident energy exceeds
2.0 cal/cm2, § 1926.960(g)(4) requires flameresistant clothing when: The employee is
exposed to contact with energized circuit
parts operating at more than 600 volts
(§ 1926.960(g)(4)(i)), an electric arc could
ignite flammable material in the work area
that, in turn, could ignite the employee’s
clothing (§ 1926.960(g)(4)(ii)), and molten
metal or electric arcs from faulted conductors
in the work area could ignite the employee’s
clothing (§ 1926.960(g)(4)(iii)). For example,
grounding conductors can become a source of
heat energy if they cannot carry fault current
without failure. The employer must consider
these possible sources of electric arcs 9 in
determining whether the employee’s clothing
could ignite under § 1926.960(g)(4)(iii).
Appendix F to Subpart V of Part 1926—
Work-Positioning Equipment Inspection
Guidelines
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I. Body Belts
Inspect body belts to ensure that:
A. The hardware has no cracks, nicks,
distortion, or corrosion;
7 Paragraph (g)(3) of § 1926.960 prohibits clothing
that could ignite and continue to burn when
exposed to the heat energy estimated under
paragraph (g)(2) of that section.
8 Breakopen occurs when a hole, tear, or crack
develops in the exposed fabric such that the fabric
no longer effectively blocks incident heat energy.
9 Static wires and pole grounds are examples of
grounding conductors that might not be capable of
carrying fault current without failure. Grounds that
can carry the maximum available fault current are
not a concern, and employers need not consider
such grounds a possible electric arc source.
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B. No loose or worn rivets are present;
C. The waist strap has no loose grommets;
D. The fastening straps are not 100-percent
leather; and
E. No worn materials that could affect the
safety of the user are present.
II. Positioning Straps
Inspect positioning straps to ensure that:
A. The warning center of the strap material
is not exposed;
B. No cuts, burns, extra holes, or fraying of
strap material is present;
C. Rivets are properly secured;
D. Straps are not 100-percent leather; and
E. Snaphooks do not have cracks, burns, or
corrosion.
III. Climbers
Inspect pole and tree climbers to ensure
that:
A. Gaffs are at least as long as the
manufacturer’s recommended minimums
(generally 32 and 51 millimeters (1.25 and
2.0 inches) for pole and tree climbers,
respectively, measured on the underside of
the gaff);
Note: Gauges are available to assist in
determining whether gaffs are long enough
and shaped to easily penetrate poles or trees.
B. Gaffs and leg irons are not fractured or
cracked;
C. Stirrups and leg irons are free of
excessive wear;
D. Gaffs are not loose;
E. Gaffs are free of deformation that could
adversely affect use;
F. Gaffs are properly sharpened; and
G. There are no broken straps or buckles.
Appendix G to Subpart V of Part
1926—Reference Documents
The references contained in this appendix
provide information that can be helpful in
understanding and complying with the
requirements contained in Subpart V of this
part. The national consensus standards
referenced in this appendix contain detailed
specifications that employers may follow in
complying with the more performance-based
requirements of Subpart V of this part.
Except as specifically noted in Subpart V of
this part, however, the Occupational Safety
and Health Administration will not
necessarily deem compliance with the
national consensus standards to be
compliance with the provisions of Subpart V
of this part.
ANSI/SIA A92.2–2009, American National
Standard for Vehicle-Mounted Elevating
and Rotating Aerial Devices.
ANSI Z133–2012, American National
Standard Safety Requirements for
Arboricultural Operations—Pruning,
Trimming, Repairing, Maintaining, and
Removing Trees, and Cutting Brush.
ANSI/IEEE Std 935–1989, IEEE Guide on
Terminology for Tools and Equipment to
Be Used in Live Line Working.
ASME B20.1–2012, Safety Standard for
Conveyors and Related Equipment.
ASTM D120–09, Standard Specification for
Rubber Insulating Gloves.
ASTM D149–09 (2013), Standard Test
Method for Dielectric Breakdown Voltage
and Dielectric Strength of Solid
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Electrical Insulating Materials at
Commercial Power Frequencies.
ASTM D178–01 (2010), Standard
Specification for Rubber Insulating
Matting.
ASTM D1048–12, Standard Specification for
Rubber Insulating Blankets.
ASTM D1049–98 (2010), Standard
Specification for Rubber Insulating
Covers.
ASTM D1050–05 (2011), Standard
Specification for Rubber Insulating Line
Hose.
ASTM D1051–08, Standard Specification for
Rubber Insulating Sleeves.
ASTM F478–09, Standard Specification for
In-Service Care of Insulating Line Hose
and Covers.
ASTM F479–06 (2011), Standard
Specification for In-Service Care of
Insulating Blankets.
ASTM F496–08, Standard Specification for
In-Service Care of Insulating Gloves and
Sleeves.
ASTM F711–02 (2007), Standard
Specification for Fiberglass-Reinforced
Plastic (FRP) Rod and Tube Used in Live
Line Tools.
ASTM F712–06 (2011), Standard Test
Methods and Specifications for
Electrically Insulating Plastic Guard
Equipment for Protection of Workers.
ASTM F819–10, Standard Terminology
Relating to Electrical Protective
Equipment for Workers.
ASTM F855–09, Standard Specifications for
Temporary Protective Grounds to Be
Used on De-energized Electric Power
Lines and Equipment.
ASTM F887–12e1, Standard Specifications
for Personal Climbing Equipment.
ASTM F914/F914M–10, Standard Test
Method for Acoustic Emission for Aerial
Personnel Devices Without
Supplemental Load Handling
Attachments.
ASTM F1116–03 (2008), Standard Test
Method for Determining Dielectric
Strength of Dielectric Footwear.
ASTM F1117–03 (2008), Standard
Specification for Dielectric Footwear.
ASTM F1236–96 (2012), Standard Guide for
Visual Inspection of Electrical Protective
Rubber Products.
ASTM F1430/F1430M–10, Standard Test
Method for Acoustic Emission Testing of
Insulated and Non-Insulated Aerial
Personnel Devices with Supplemental
Load Handling Attachments.
ASTM F1505–10, Standard Specification for
Insulated and Insulating Hand Tools.
ASTM F1506–10a, Standard Performance
Specification for Flame Resistant and
Arc Rated Textile Materials for Wearing
Apparel for Use by Electrical Workers
Exposed to Momentary Electric Arc and
Related Thermal Hazards.
ASTM F1564–13, Standard Specification for
Structure-Mounted Insulating Work
Platforms for Electrical Workers.
ASTM F1701–12, Standard Specification for
Unused Polypropylene Rope with
Special Electrical Properties.
ASTM F1742–03 (2011), Standard
Specification for PVC Insulating
Sheeting.
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ASTM F1796–09, Standard Specification for
High Voltage Detectors—Part 1
Capacitive Type to be Used for Voltages
Exceeding 600 Volts AC.
ASTM F1797–09 ε 1, Standard Test Method
for Acoustic Emission Testing of
Insulated and Non-Insulated Digger
Derricks.
ASTM F1825–03 (2007), Standard
Specification for Clampstick Type Live
Line Tools.
ASTM F1826–00 (2011), Standard
Specification for Live Line and
Measuring Telescoping Tools.
ASTM F1891–12, Standard Specification for
Arc and Flame Resistant Rainwear.
ASTM F1958/F1958M–12, Standard Test
Method for Determining the Ignitability
of Non-flame-Resistant Materials for
Clothing by Electric Arc Exposure
Method Using Mannequins.
ASTM F1959/F1959M–12, Standard Test
Method for Determining the Arc Rating
of Materials for Clothing.
IEEE Stds 4–1995, 4a–2001 (Amendment to
IEEE Standard Techniques for HighVoltage Testing), IEEE Standard
Techniques for High-Voltage Testing.
IEEE Std 62–1995, IEEE Guide for Diagnostic
Field Testing of Electric Power
Apparatus—Part 1: Oil Filled Power
Transformers, Regulators, and Reactors.
IEEE Std 80–2000, Guide for Safety in AC
Substation Grounding.
IEEE Std 100–2000, The Authoritative
Dictionary of IEEE Standards Terms
Seventh Edition.
IEEE Std 516–2009, IEEE Guide for
Maintenance Methods on Energized
Power Lines.
IEEE Std 524–2003, IEEE Guide to the
Installation of Overhead Transmission
Line Conductors.
IEEE Std 957–2005, IEEE Guide for Cleaning
Insulators.
IEEE Std 1048–2003, IEEE Guide for
Protective Grounding of Power Lines.
IEEE Std 1067–2005, IEEE Guide for InService Use, Care, Maintenance, and
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Testing of Conductive Clothing for Use
on Voltages up to 765 kV AC and ±750
kV DC.
IEEE Std 1307–2004, IEEE Standard for Fall
Protection for Utility Work.
IEEE Stds 1584–2002, 1584a–2004
(Amendment 1 to IEEE Std 1584–2002),
and 1584b–2011 (Amendment 2:
Changes to Clause 4 of IEEE Std 1584–
2002), IEEE Guide for Performing ArcFlash Hazard Calculations.
IEEE C2–2012, National Electrical Safety
Code.
NFPA 70E–2012, Standard for Electrical
Safety in the Workplace.
Subpart X—Stairways and Ladders
18. Revise the authority citation for
Subpart X of part 1926 to read as
follows:
■
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C.
653, 655, 657; Secretary of Labor’s Order No.
1–90 (55 FR 9033), 5–2007 (72 FR 31159), or
1–2012 (77 FR 3912), as applicable; and 29
CFR Part 1911.
19. Revise § 1926.1053(b)(12) to read
as follows:
■
§ 1926.1053
Ladders.
*
*
*
*
*
(b) * * *
(12) Ladders shall have
nonconductive siderails if they are used
where the employee or the ladder could
contact exposed energized electrical
equipment, except as provided in
§ 1926.955(b) and (c) of this part.
Subpart CC—Cranes and Derricks in
Construction
20. Revise the authority citation for
Subpart CC of Part 1926 to read as
follows:
■
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20743
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C.
653, 655, 657; Secretary of Labor’s Order No.
5–2007 (72 FR 31159) or 1–2012 (77 FR
3912), as applicable; and 29 CFR Part 1911.
21. Revise paragraph (g) of
§ 1926.1400 to read as follows:
■
§ 1926.1400
Scope.
*
*
*
*
*
(g) For work covered by Subpart V of
this part, compliance with § 1926.959 is
deemed compliance with §§ 1926.1407
through 1926.1411.
*
*
*
*
*
■ 22. In § 1926.1410, remove and
reserve paragraph (d)(4)(iii) and revise
paragraphs (c)(2) and (d)(4)(ii) to read as
follows:
§ 1926.1410 Power line safety (all
voltages)—equipment operations closer
than the Table A zone.
*
*
*
*
*
(c) * * *
(2) Paragraph (c)(1) of this section
does not apply to work covered by
Subpart V of this part; instead, for such
work, the minimum approach distances
established by the employer under
§ 1926.960(c)(1)(i) apply.
*
*
*
*
*
(d) * * *
(4) * * *
(ii) Paragraph (d)(4)(i) of this section
does not apply to work covered by
Subpart V of this part.
(iii) [Removed and Reserved]
*
*
*
*
*
[FR Doc. 2013–29579 Filed 4–1–14; 11:15 am]
BILLING CODE 4510–26–P
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Agencies
[Federal Register Volume 79, Number 70 (Friday, April 11, 2014)]
[Rules and Regulations]
[Pages 20315-20743]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2013-29579]
[[Page 20315]]
Vol. 79
Friday,
No. 70
April 11, 2014
Part II
Department of Labor
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Occupational Safety and Health Administration
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29 CFR Parts 1910 and 1926
Electric Power Generation, Transmission, and Distribution; Electrical
Protective Equipment; Final Rule
Federal Register / Vol. 79 , No. 70 / Friday, April 11, 2014 / Rules
and Regulations
[[Page 20316]]
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DEPARTMENT OF LABOR
Occupational Safety and Health Administration
29 CFR Parts 1910 and 1926
[Docket No. OSHA-S215-2006-0063]
RIN 1218-AB67
Electric Power Generation, Transmission, and Distribution;
Electrical Protective Equipment
AGENCY: Occupational Safety and Health Administration (OSHA), Labor.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: OSHA last issued rules for the construction of transmission
and distribution installations in 1972. Those provisions are now out of
date and inconsistent with the more recently promulgated general
industry standard covering the operation and maintenance of electric
power generation, transmission, and distribution lines and equipment.
OSHA is revising the construction standard to make it more consistent
with the general industry standard and is making some revisions to both
the construction and general industry requirements. The final rules for
general industry and construction include new or revised provisions on
host employers and contractors, training, job briefings, fall
protection, insulation and working position of employees working on or
near live parts, minimum approach distances, protection from electric
arcs, deenergizing transmission and distribution lines and equipment,
protective grounding, operating mechanical equipment near overhead
power lines, and working in manholes and vaults. The revised standards
will ensure that employers, when appropriate, must meet consistent
requirements for work performed under the construction and general
industry standards.
The final rule also revises the general industry and construction
standards for electrical protective equipment. The existing
construction standard for the design of electrical protective
equipment, which applies only to electric power transmission and
distribution work, adopts several national consensus standards by
reference. The new standard for electrical protective equipment, which
matches the corresponding general industry standard, applies to all
construction work and replaces the incorporation of out-of-date
consensus standards with a set of performance-oriented requirements
that is consistent with the latest revisions of the relevant consensus
standards. The final construction rule also includes new requirements
for the safe use and care of electrical protective equipment to
complement the equipment design provisions. Both the general industry
and construction standards for electrical protective equipment will
include new requirements for equipment made of materials other than
rubber.
OSHA is also revising the general industry standard for foot
protection. This standard applies to employers performing work on
electric power generation, transmission, and distribution
installations, as well as employers in other industries. The final rule
removes the requirement for employees to wear protective footwear as
protection against electric shock.
DATES: The final rule becomes effective on July 10, 2014. (Certain
provisions have compliance deadlines after this date as explained later
in this preamble.)
ADDRESSES: In accordance with 28 U.S.C. 2112(a), the Agency designates
the Associate Solicitor of Labor for Occupational Safety and Health,
Office of the Solicitor of Labor, Room S4004, U.S. Department of Labor,
200 Constitution Avenue NW., Washington, DC 20210, to receive petitions
for review of the final rule.
FOR FURTHER INFORMATION CONTACT:
General information and press inquiries: Mr. Frank Meilinger,
Office of Communications, Room N3647, OSHA, U.S. Department of Labor,
200 Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-
1999.
Technical information: Mr. David Wallis, Directorate of Standards
and Guidance, Room N3718, OSHA, U.S. Department of Labor, 200
Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-1950
or fax (202) 693-1678.
For additional copies of this Federal Register document, contact
OSHA, Office of Publications, U.S. Department of Labor, Room N3101, 200
Constitution Avenue NW., Washington, DC 20210; telephone (202) 693-
1888. Electronic copies of this Federal Register document are available
at https://www.regulations.gov. Electronic copies of this Federal
Register document, as well as news releases and other relevant
documents, are available at OSHA's Web page at https://www.osha.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Executive Summary
A. Introduction
B. Need for Regulation
C. Affected Establishments
D. Benefits, Net Benefits, and Cost Effectiveness
E. Cost Effectiveness
F. Compliance Costs
G. Economic Impacts
H. Final Regulatory Flexibility Analysis
II. Background
A. Acronyms and Abbreviations
B. Need for the Rule
C. Accident Data
D. Significant Risk and Reduction in Risk
III. Development of the Final Rule
A. History of the OSHA Standards
B. Relevant Consensus Standards
C. Advisory Committee on Construction Safety and Health
IV. Legal Authority
V. Summary and Explanation of the Final Rule
A. Section 1926.97, Electrical Protective Equipment
B. Subpart V, Electric Power Transmission and Distribution
C. Part 1910, Revisions
D. Part 1926, Removal of Incorporations by Reference
E. Part 1926, Subpart CC Revisions
VI. Final Economic Analysis and Regulatory Flexibility Analysis
A. Introduction
B. Need for the Rule
C. Examination of Alternative Regulatory Approaches
D. Profile of Affected Industries
E. Benefits, Net Benefits, and Cost Effectiveness
F. Technological Feasibility
G. Costs of Compliance
H. Final Regulatory Flexibility Analysis
I. References
VII. Federalism
VIII. Unfunded Mandates
IX. Consultation and Coordination With Indian Tribal Governments
X. Office of Management and Budget Review Under the Paperwork
Reduction Act of 1995
A. Information Collection Request for the Proposed Rule
B. Information Collection Requirements in the Final Rule
XI. State-Plan Requirements
XII. Dates
A. The New Requirements for Transferring Information Between
Host Employers and Contract Employers (Sec. Sec. 1926.950(c) and
1910.269(a)(3))
B. Revised Provisions on the Use of Fall Protection Systems
(Sec. Sec. 1926.954(b)(3)(iii) and (b)(3)(iv) and
1910.269(g)(2)(iv)(C), and (g)(2)(iv)(D))
C. Revised Requirements for Minimum Approach Distances
(Sec. Sec. 1926.960(c)(1) and 1910.269(l)(3))
D. New Requirements for Protecting Employees From the Hazards
Associated with Electric Arcs (Sec. Sec. 1926.960(g) and
1910.269(l)(8))
XIII. Authority and Signature
Executive Summary
A. Introduction
OSHA last issued rules for the construction of transmission and
[[Page 20317]]
distribution installations in 1972. Those provisions are now out of
date and inconsistent with the more recently promulgated general
industry standard covering the operation and maintenance of electric
power generation, transmission, and distribution lines and equipment.
OSHA is revising the construction standard to make it more consistent
with the general industry standard and is making some revisions to both
the construction and general industry requirements. The final rules for
general industry and construction include new or revised provisions on
host employers and contractors, training, job briefings, fall
protection, insulation and working position of employees working on or
near live parts, minimum approach distances, protection from electric
arcs, deenergizing transmission and distribution lines and equipment,
protective grounding, operating mechanical equipment near overhead
power lines, and working in manholes and vaults. The revised standards
will ensure that employers, when appropriate, must meet consistent
requirements for work performed under the construction and general
industry standards.
The new provisions on host employers and contractors include
requirements for host employers and contract employers to exchange
information on hazards and on the conditions, characteristics, design,
and operation of the host employer's installation. These new provisions
also include a requirement for host employers and contract employers to
coordinate their work rules and procedures to protect all employees.
The revised provisions on training add requirements for the degree of
training to be determined by the risk to the employee for the hazard
involved and for training line-clearance tree trimmers and remove the
existing requirement for the employer to certify training. The revised
requirements for job briefings include a new requirement for the
employer to provide information about existing characteristics and
conditions to the employee in charge. The revised fall protection
provisions include new requirements for the use of fall restraint
systems or personal fall arrest systems in aerial lifts and for the use
of fall protection equipment by qualified employees climbing or
changing location on poles, towers, or similar structures. The revised
provisions on insulation and working position of employees working on
or near live parts include new requirements relating to where an
employee who is not using electrical protective equipment may work. The
revised provisions on minimum approach distances include a new
requirement for the employer to determine maximum anticipated per-unit
transient overvoltages through an engineering analysis or, as an
alternative, assume certain maximum anticipated per-unit transient
overvoltages. These provisions also replace requirements for specified
minimum approach distances with requirements for the employer to
establish minimum approach distances using specified formulas. The new
provisions for protection from electric arcs include new requirements
for the employer to: Assess the workplace to identify employees exposed
to hazards from flames or from electric arcs, make reasonable estimates
of the incident heat energy to which the employee would be exposed,
ensure that the outer layer of clothing worn by employees is flame
resistant under certain conditions, and generally ensure that employees
exposed to hazards from electric arcs wear protective clothing and
other protective equipment with an arc rating greater than or equal to
the estimated heat energy. The revised provisions on deenergizing
transmission and distribution lines and equipment clarify the
application of those provisions to multiple crews and to deenergizing
network protectors. The revised requirements for protective grounding
now permit employers to install and remove protective grounds on lines
and equipment operating at 600 volts or less without using a live-line
tool under certain conditions. The revised provisions for operating
mechanical equipment near overhead power lines clarify that the
exemption from the requirement to maintain minimum approach distances
applies only to the insulated portions of aerial lifts. The revised
provisions on working in manholes and vaults clarify that all of the
provisions for working in manholes also apply to working in vaults and
include a new requirement for protecting employees from electrical
faults when work could cause a fault in a cable.
The final rule also revises the general industry and construction
standards for electrical protective equipment. The existing
construction standard for the design of electrical protective
equipment, which applies only to electric power transmission and
distribution work, adopts several national consensus standards by
reference. The new standard for electrical protective equipment applies
to all construction work and replaces the incorporation of out-of-date
consensus standards with a set of performance-oriented requirements
that is consistent with the latest revisions of the relevant consensus
standards. The final construction rule also includes new requirements
for the safe use and care of electrical protective equipment to
complement the equipment design provisions. Both the general industry
and construction standards for electrical protective equipment will
include new requirements for equipment made of materials other than
rubber.
OSHA is also revising the general industry standard for foot
protection. This standard applies to employers performing work on
electric power generation, transmission, and distribution
installations, as well as employers in other industries. The final rule
removes the requirement for employees to wear protective footwear as
protection against electric shock.
B. Need for Regulation
Employees doing work covered by the final rule are exposed to a
variety of significant hazards that can and do cause serious injury and
death. As explained fully in Section II.B, Need for the Rule, later in
this preamble, after carefully weighing the various potential
advantages and disadvantages of using a regulatory approach to reduce
risk, OSHA concludes that in this case mandatory standards represent
the best choice for reducing the risks to employees. In addition,
rulemaking is necessary in this case to replace older existing
standards with updated, clear, and consistent safety standards.
Inconsistencies between the construction and general industry standards
can create difficulties for employers attempting to develop appropriate
work practices for their employees. For example, an employer replacing
a switch on a transmission and distribution system is performing
construction work if it is upgrading the cutout, but general industry
work if it is simply replacing the cutout with the same model. Under
the existing standards, different requirements apply depending upon
whether the work is construction or general industry work. Under the
final rule, the requirements are the same.
C. Affected Establishments
The final rule affects establishments in a variety of different
industries involving electric power generation, transmission, and
distribution. The rule primarily affects firms that construct, operate,
maintain, or repair electric power generation, transmission, or
distribution installations. These firms
[[Page 20318]]
include electric utilities, as well as contractors hired by utilities
and primarily classified in the construction industry. In addition,
potentially affected firms are found in a variety of manufacturing and
other industries that own or operate their own electric power
generation, transmission, or distribution installations as a secondary
part of their business operations. The rule also affects establishments
performing line-clearance tree-trimming operations.
D. Benefits, Net Benefits, and Cost Effectiveness
OSHA expects the final rule to result in an increased degree of
safety for the affected employees, thereby reducing the numbers of
accidents, fatalities, and injuries associated with the relevant tasks
and reducing the severity of certain injuries, such as burns or
injuries that employees could sustain as a result of an arrested fall,
that may still occur during the performance of some of the affected
work procedures.
An estimated 74 fatalities and 444 serious injuries occur annually
among employees involved in the electric power generation,
transmission, and distribution work addressed by the provisions of this
rulemaking. Based on a review and analysis of the incident reports
associated with the reported injuries and fatalities, OSHA expects full
compliance with the final rule to prevent 79.6 percent of the relevant
injuries and fatalities, compared with 52.9 percent prevented with full
compliance with the existing standards. Thus, OSHA estimates that the
final rule will prevent approximately 19.75 additional fatalities and
118.5 additional serious injuries annually. Applying an average
monetary value of $62,000 per prevented injury and a value of $8.7
million per prevented fatality results in estimated monetized benefits
of $179.2 million annually.
OSHA estimated the net monetized benefits of the final rule to be
about $129.7 million annually when costs are annualized at 7 percent
($179.2 million in benefits minus $49.5 million in costs), and $132.0
million when costs are annualized at 3 percent ($179.2 million in
benefits minus $47.1 million in costs). Note that these net benefits
exclude any unquantified benefits associated with revising existing
standards to provide updated, clear, and consistent regulatory
requirements for electric power generation, transmission, and
distribution work. OSHA believes that the updated standards are easier
to understand and to apply. Accordingly, the Agency expects the final
rule to improve safety by facilitating compliance.
Table 1 summarizes the costs, benefits, net benefits, and cost
effectiveness of the final rule.
Table 1--Net Benefits and Cost Effectiveness *
------------------------------------------------------------------------
7 percent 3 percent
------------------------------------------------------------------------
Annualized Costs:
Calculating Incident Energy $2.2 million...... $1.8 million.
and Arc-Hazard Assessment
(Arc-Hazard Assessment).
Provision of Arc-Flash $17.3 million..... $15.7 million.
Protective Equipment.
Fall Protection............. $0.6 million...... $0.4 million.
Host-Contractor $17.8 million..... $17.8 million.
Communications.
Expanded Job Briefings...... $6.7 million...... $6.7 million.
Additional Training......... $3.0 million...... $2.7 million.
Other costs for employees $0.2 million...... $0.2 million.
not already covered by Sec.
1910.269.
MAD Costs................... $1.8 million...... $1.8 million.
Total Annual Costs...... $49.5 million..... $47.1 million.
Annual Benefits:
Number of Injuries Prevented 118.5............. 118.5.
Number of Fatalities 19.75............. 19.75.
Prevented.
Monetized Benefits (Assuming $179.2 million.... $179.2 million.
$62,000 per injury and $8.7
million per fatality
prevented.
OSHA standards that are Unquantified...... Unquantified.
updated and consistent.
Total Annual Benefits... 118.5 injuries and 118.5 injuries and
19.75 fatalities 19.75 fatalities
prevented. prevented.
Net Benefits (Benefits minus $129.7 million.... $132.0 million.
Costs):.
------------------------------------------------------------------------
* Totals may not equal the sum of the components due to rounding.
Source: Office of Regulatory Analysis, OSHA. Details provided in text.
E. Cost Effectiveness
OSHA estimates that compliance with the final rule will result in
the prevention of an one fatality and six injuries per $2.4 million in
costs (using a 7-percent annualization rate) and one fatality and six
injuries per $2.2 million in costs (using a 3-percent annualization
rate).
F. Compliance Costs
The estimated costs of compliance with this rule represent the
additional costs necessary for employers to achieve full compliance.
They do not include costs for employers that are already in compliance
with the new requirements imposed by the final rule; nor do they
include costs employers must incur to achieve full compliance with
existing applicable requirements.
OSHA based the Preliminary Regulatory Impact Analysis and Initial
Regulatory Flexibility Analysis (PRIA) for the proposed rule, in part,
on a report prepared by CONSAD Corp. (Exhibit 0080) under contract to
OSHA. Eastern Research Group, Inc., (ERG) under contract to OSHA,
assisted in preparing the analysis of the final rule presented here.
With ERG's assistance, OSHA updated data on establishments, employment,
wages, and revenues, and updated the analyses in the final rule with
these new cost inputs. OSHA also calculated costs for provisions of the
final rule not accounted for in the PRIA. These costs are for the use
of upgraded fall protection equipment resulting from revised fall
protection requirements, the provision of arc-rated head and face
protection for some employees, the training of employees in the use of
new fall protection equipment, the calculation of minimum approach
distances, and, in some cases, the use of portable protective gaps
(PPGs) to comply with the new minimum approach-distance requirements.
The FEA also modifies the PRIA's approach
[[Page 20319]]
to estimating costs for arc-hazard assessments.
OSHA estimated the total annualized cost of compliance with the
present rulemaking to be between about $47.1 million (when costs are
annualized at 3 percent) and $49.5 million (when costs are annualized
at 7 percent). The final rule's requirements for employers to provide
arc-flash protective equipment account for the largest component of the
total compliance costs, at approximately $15.7 million to $17.2 million
(when costs are annualized at 3 and 7 percent, respectively). Other
nonnegligible compliance costs associated with the final rule include
costs related to host-contractor communications ($17.8 million), job
briefings ($6.7 million), training ($2.7 million to $3.0 million),
minimum approach distances ($1.8 million to $1.8 million), fall
protection ($0.4 million to $0.6 million), compliance with existing
Sec. 1910.269 for employees not already covered by that standard ($0.2
million), and arc-hazard assessments ($1.8 million to $2.2 million).
G. Economic Impacts
To assess the economic impacts associated with compliance with the
final rule, OSHA developed quantitative estimates of the potential
economic impact of the requirements in this rule on entities in each
affected industry. OSHA compared the estimated costs of compliance with
industry revenues and profits to provide an assessment of potential
economic impacts.
The costs of compliance for the final rule are not large in
relation to the corresponding annual financial flows associated with
the regulated activities. The estimated costs of compliance (when
annualized at 7 percent) represent about 0.007 percent of revenues and
0.06 percent of profits, on average, across all entities; compliance
costs do not represent more than 0.1 percent of revenues or more than
about 2 percent of profits in any affected industry.
The economic impact of the present rulemaking is most likely to
consist of a small increase in prices for electricity, of about 0.007
percent on average. It is unlikely that a price increase on the
magnitude of 0.007 percent will significantly alter the services
demanded by the public or any other affected customers or
intermediaries. If employers can substantially recoup the compliance
costs of the present rulemaking with such a minimal increase in prices,
there may be little effect on profits.
In general, for most establishments, it is likely that employers
can pass some or all of the compliance costs along in the form of
increased prices. In the event that unusual circumstances may inhibit
even a price increase of 0.1 percent (the highest estimated cost as a
percent of revenue in any of the affected industries), profits in any
of the affected industries would be reduced by a maximum of about 2
percent.
OSHA concludes that compliance with the requirements of the final
rule is economically feasible in every affected industry sector.
In addition, based on an analysis of the costs and economic impacts
associated with this rulemaking, OSHA concludes that the effects of the
final rule on international trade, employment, wages, and economic
growth for the United States are negligible.
H. Final Regulatory Flexibility Analysis
The Regulatory Flexibility Act, as amended in 1996 by the Small
Business Regulatory Enforcement Fairness Act, requires the preparation
of a Final Regulatory Flexibility Analysis for certain rules
promulgated by agencies (5 U.S.C. 601-612). Under the provisions of the
law, each such analysis must contain: (1) A succinct statement of the
need for, and objectives of, the rule; (2) A summary of the significant
issues raised by the public comments in response to the initial
regulatory flexibility analysis, a summary of the assessment of the
agency of such issues, and a statement of any changes made in the final
rule as a result of such comments; (3) a description and an estimate of
the number of small entities to which the rule will apply or an
explanation of why no such estimate is available; (4) a description of
the projected reporting, recordkeeping, and other compliance
requirements of the rule, including an estimate of the classes of small
entities that will be subject to the requirement, and the type of
professional skills necessary for preparation of the report or record;
and (5) a description of the steps the agency took to minimize the
significant economic impact on small entities consistent with the
stated objectives of applicable statutes, including a statement of the
factual, policy, and legal reasons for selecting the alternative
adopted in the final rule, and why the agency rejected each one of the
other significant alternatives to the rule considered by the agency
which affect the impact on small entities.
OSHA analyzed the potential impact of the final rule on small and
very small entities, as described further under the heading ``Final
Regulatory Flexibility Analysis,'' in Section VI, Final Economic
Analysis and Regulatory Flexibility Analysis, later in this preamble.
OSHA concludes that the compliance costs are equivalent to
approximately 0.086 percent of profits for affected small entities
generally, and less than approximately 2.9 percent of profits for small
entities in any particular industry, and approximately 0.39 percent of
profits for affected very small entities generally, and less than
approximately 5.61 percent of profits for very small entities in any
particular industry.
II. Background
A. Acronyms and Abbreviations
The following acronyms have been used throughout this document:
ACCSH Advisory Committee on Construction Safety and Health
AED automated external defibrillator
AGC Associated General Contractors of America
ALJ administrative law judge
ANSI American National Standards Institute
APPA American Public Power Association
ASTM American Society for Testing and Materials
BLS Bureau of Labor Statistics
BPA Bonneville Power Administration
CFOI Census of Fatal Occupational Injuries
CPL 02-01-038 the compliance directive for existing Sec. 1910.269,
CPL 02-01-038, ``Enforcement of the Electric Power Generation,
Transmission, and Distribution Standard'' (June 18, 2003, originally
CPL 2-1.38D)
CPR cardiopulmonary resuscitation
CRIEPI Central Research Institute of Electric Power Industry
EEI Edison Electric Institute
EIA Energy Information Administration
E.O. Executive Order
EPRI Electric Power Research Institute
ERG Eastern Research Group, Inc.
ESCI Electrical Safety Consultants International
Ex. Exhibit \1\
FCC Federal Communications Commission
FEA Final Economic Analysis and Regulatory Flexibility Analysis
FR flame-resistant \2\
[[Page 20320]]
FRA flame-resistant apparel
FRECC Farmers Rural Electric Cooperative Corporation
FRFA Final Regulatory Flexibility Analysis
FTE full-time equivalent [employee]
IBEW International Brotherhood of Electrical Workers
IEC International Electrotechnical Commission
IEEE Institute of Electrical and Electronic Engineers
IMIS OSHA's Integrated Management Information System
IRFA Initial Regulatory Flexibility Analysis
IRS Internal Revenue Service
ISEA International Safety Equipment Association
MAD minimum approach distance
MAID minimum air-insulation distance
MCC motor control center
MTID minimum tool-insulation distance
NA not applicable
NAHB National Association of Home Builders
NAICS North American Industry Classification System
NAM National Association of Manufacturers
NECA National Electrical Contractors Association
NEPA National Environmental Policy Act of 1969
NESC National Electrical Safety Code
NFPA National Fire Protection Association
NIOSH National Institute for Occupational Safety and Health
NRECA National Rural Electric Cooperative Association
OIRA Office of Information and Regulatory Affairs
OMB Office of Management and Budget
OSH Act (or the Act) Occupational Safety and Health Act of 1970
OSHA Occupational Safety and Health Administration
OSHRC Occupational Safety and Health Review Commission
PPE personal protective equipment
PPG portable protective gap
PRIA Preliminary Regulatory Impact Analysis and Initial Regulatory
Flexibility Analysis
PSM process safety management
p.u. per unit
RIN regulatory information number
SBA Small Business Administration
SBAR Panel (or Panel) Small Business Advocacy Review Panel
---------------------------------------------------------------------------
\1\ Exhibits are posted on https://www.regulations.gov and are
accessible at OSHA's Docket Office, Docket No. OSHA-S215-2006-0063,
U.S. Department of Labor, 200 Constitution Avenue NW., Room N2625,
Washington, DC 20210; telephone (202) 693-2350. (OSHA's TTY number
is (877) 889-5627.) OSHA Docket Office hours of operation are 8:15
a.m. to 4:45 p.m., E.T.
Throughout this notice exhibit numbers are referred to in the
form Ex. XXXX, where XXXX is the last four digits of the full
document number on https://www.regulations.gov. For example, document
number OSHA-S215-2006-0063-0001 is referred to as Ex. 0001. Exhibit
numbers referred to as ``269-Ex.'' are from the record for the 1994
final rule on Sec. Sec. 1910.137 and 1910.269 and are contained in
Docket Number OSHA-S015-2006-0645.
\2\ In citations, such as 70 FR 34822, ``FR'' means ``Federal
Register.''
---------------------------------------------------------------------------
SBREFA Small Business Regulatory Enforcement Fairness Act
SER small entity representative
SIC Standard Industrial Classification
T maximum transient overvoltage, which is defined as the ratio of
the 2-percent statistical switching overvoltage expected at the
worksite to the nominal peak line-to-ground voltage of the system
TCIA Tree Care Industry Association
the 1994 Sec. 1910.269 rulemaking the rulemaking in which existing
Sec. Sec. 1910.137 and Sec. 1910.269 were developed and published
on January 31, 1994
Tr. Transcript page number or numbers from the March 6-14, 2006,
public hearing on the proposed rule \3\
---------------------------------------------------------------------------
\3\ Exhibit numbers 0509 through 0515.
---------------------------------------------------------------------------
Tr2. Transcript page number or numbers from the October 28, 2009,
public hearing on the limited reopening of the proposed rule \4\
---------------------------------------------------------------------------
\4\ Exhibit number 0571.
---------------------------------------------------------------------------
TVA Tennessee Valley Authority
ULCC Utility Line Clearance Coalition
USDA United States Department of Agriculture
UWUA Utility Workers Union of America
WCRI Worker Compensation Research Institute
Record citations. References in parentheses are to exhibits or
transcripts in the rulemaking record. Documents from the Subpart V
rulemaking record are accessible at the Docket Office under Docket
OSHA-S215-2006-0063 (originally Docket S-215). (The 2006 transcripts,
abbreviated as ``Tr.,'' are listed in this docket as ``exhibits'' 0509
through 0515. The 2009 transcript, abbreviated as ``Tr2.,'' is listed
as ``exhibit'' 0571.) Because the subpart V proposal was based in large
part on existing Sec. 1910.269, OSHA has also relied on the record
developed during the earlier rulemaking for that general industry
standard (the 1994 Sec. 1910.269 rulemaking). EEI ``incorporate[d]
into [the subpart V] record the entire record in . . . the record
underlying existing Section 1910.269'' (Ex. 0227). References in this
preamble that are prefixed by ``269'' are to exhibits and transcripts
in the rulemaking record from OSHA's 1994 rulemaking on Sec. 1910.137
and Sec. 1910.269 (59 FR 4320-4476, Jan. 31, 1994). These documents
are accessible at the Docket Office under Docket OSHA-S015-2006-0645
(originally Docket S-015).\5\
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\5\ Documents in the records, with the exception of copyrighted
material such as ASTM standards, are also generally available
electronically at www.regulations.gov. The subpart V and 1994 Sec.
1910.269 dockets are available at: https://www.regulations.gov/#!docketDetail;dct=FR+PR+N+O+SR+PS;rpp=250;po=0;D=OSHA-S215-2006-
0063 and https://www.regulations.gov/#!docketDetail;dct=FR+PR+N+O+SR+PS;rpp=250;po=0;D=OSHA-S015-2006-
0645, respectively.
---------------------------------------------------------------------------
Some exhibits (see, for example, Exs. 0002, 0003, 0004, and 0400)
contain records of accidents that are relevant to work covered by the
final rule. In several instances in this preamble, OSHA has included
hyperlinks to accident descriptions from those exhibits. Those
hyperlinks link to one or more accident records in OSHA's IMIS system.
The hyperlinked pages contain the most recent version of those records,
which might have been edited since being placed in the record for this
rulemaking. Consequently, the accident descriptions could differ
slightly from the description included in the rulemaking record.
However, the accident record numbers in the hyperlinked page match the
accident record numbers in the relevant exhibit.
B. Need for the Rule
Employees performing work involving electric power generation,
transmission, and distribution are exposed to a variety of hazards,
including fall, electric shock, and burn hazards, that can and do cause
serious injury and death. These workers are often exposed to energized
parts of the power system, and the voltages involved are generally much
higher than voltages encountered in other types of work. OSHA estimates
that, on average, 74 fatalities and 444 serious injuries occur annually
among these workers. (See Section VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in the preamble, for a detailed
discussion of the methodology used to develop these estimates.)
Although some of these incidents may have been prevented with
better compliance with existing safety standards, OSHA concludes that
many, in fact almost half of, fatal and nonfatal injuries among
employees covered by the final rule would continue to occur even if
employers were in full compliance with existing standards. Discounting
incidents that would potentially have been prevented with compliance
with existing standards, an estimated additional 19.75 fatalities and
118.5 serious injuries will be prevented each year through full
compliance with the final rule. (See Section VI, Final Economic
Analysis and Regulatory Flexibility Analysis, later in the preamble,
for a detailed discussion of the methodology used to develop these
estimates.)
This rulemaking will have the additional benefit of providing
updated, clear, and consistent safety standards for electric power
generation, transmission, and distribution work. OSHA currently has
different standards covering construction and general industry work on
electric power transmission and distribution systems. In most
instances, the work practices used by employees are the same whether
they are performing construction or general industry work. Which
standard applies to a particular job depends upon whether the employer
is altering the system (construction work) or maintaining the system
(general industry work). For example, an employer replacing a cutout
(disconnect switch) on a transmission and distribution system is
performing construction work if it is upgrading the cutout, but general
industry work if it is simply replacing the cutout with the same model.
Since the work practices used by the employees would most
[[Page 20321]]
likely be identical, the applicable OSHA standards should be as similar
as possible. Inconsistencies between the construction and general
industry standards can create difficulties for employers attempting to
develop appropriate work practices for their employees. Currently, it
is conceivable that, for work involving two or more cutouts, different
and conflicting OSHA standards (that is, one for construction work, the
other for general industry work) might apply. For this reason,
employers and employees have told OSHA that it should make the two
standards more consistent with each other. This final rule does so.
(This issue is addressed in greater detail in the summary and
explanation for Sec. 1926.950, in Section V, Summary and Explanation
of the Final Rule, later in this preamble.)
Moreover, the final rule adds important updates to, and clarifies,
existing standards. The existing standards for the construction of
electric power transmission and distribution lines and equipment and
for electrical protective equipment are contained in subpart V of
OSHA's construction standards (29 CFR 1926.950 through 1926.960).
Subpart V was promulgated on November 23, 1972, around 40 years ago (37
FR 24880, Nov. 23, 1972). Some of the technology involved in electric
power transmission and distribution work has changed since then, and
the current standards do not reflect those changes. For example,
methods for determining minimum approach distances have become more
exact since 1972, and the minimum approach distances in existing Sec.
1926.950(c)(1) are not based on the latest methodology. The minimum
approach distances in the final rule are more protective and more
technologically sound than the distances specified in the existing
standard. Even the newer general industry standards on the operation
and maintenance of electric power generation, transmission, and
distribution installations (29 CFR 1910.269) and electrical protective
equipment (29 CFR 1910.137) are not entirely consistent with the latest
advances in technology.
Finally, the final rule clarifies certain confusing parts of the
regulations. See, for example, Wisconsin Elec. Power Co. v. OSHRC, 567
F.2d 735, 738 (7th Cir. 1977) (``[r]evision of the regulations by any
competent draftsman would greatly improve their clarity'').
C. Accident Data
OSHA has looked to several sources for information on accidents in
the electric utility industry in preparing this final rule. Besides
OSHA's own accident investigation files (recorded in the Agency's
Integrated Management Information System (IMIS)), statistics on
injuries are compiled by the Edison Electric Institute (EEI) and by the
International Brotherhood of Electrical Workers (IBEW). Additionally,
the Bureau of Labor Statistics (BLS) publishes accident data, including
incidence rates for total cases, lost-workday cases, and lost workdays,
and the National Institute for Occupational Safety and Health (NIOSH)
publishes accident data as part of its Fatality Assessment and Control
Evaluation Program.
To develop estimates of the potential benefits associated with the
standards during the proposal stage, CONSAD Corp., under contract to
OSHA, researched and reviewed potential sources of useful data. CONSAD,
in consultation with the Agency, determined that the most reliable data
sources for this purpose were OSHA's IMIS data and the Census of Fatal
Occupational Injuries developed by BLS. A majority of the accidents
reviewed by CONSAD involved electrocutions or shocks. In addition, a
significant percentage of victims (5.5 percent) suffered from burns to
their arms, abdomen, or legs from electric arc blasts and flashes, and
another sizeable group of victims (3.2 percent) died or sustained
injuries after falling out of vehicle-mounted aerial lifts.\6\
---------------------------------------------------------------------------
\6\ `` Analytical Support and Data Gathering for a Preliminary
Economic Analysis for Proposed Standards for Work on Electric Power
Generation, Transmission, and Distribution Lines and Equipment (29
CFR 1910.269 and 29 CFR 1926--Subpart V),'' 2005, CONSAD Research
Corp. (Ex. 0080).
---------------------------------------------------------------------------
D. Significant Risk and Reduction in Risk
Section 3(8) of the Occupational Safety and Health Act of 1970 (OSH
Act or the Act) defines an ``occupational safety and health standard''
as ``a standard which requires conditions, or the adoption or use of
one or more practices, means, methods, operations, or processes,
reasonably necessary or appropriate to provide safe or healthful
employment and places of employment.'' 29 U.S.C. 652(8). This
definition has been interpreted to require OSHA to make a threshold
showing of ``significant risk'' before it can promulgate a safety or
health standard. See, for example, Industrial Union Dept., AFL-CIO v.
American Petroleum Institute (Benzene), 448 U.S. 607 (1980) (plurality
opinion); see also, for example, UAW v. OSHA (Lockout/Tagout II), 37
F.3d 665 (D.C. Cir. 1994). The Agency's obligation to show significant
risk is not, however, a ``mathematical straitjacket.'' Benzene, 448
U.S. at 655. In fact, the Agency has discretion to ``determine, in the
first instance, what it considers to be a `significant' risk[,]'' and
it ``is not required to support its finding that a significant risk
exists with anything approaching scientific certainty.'' Id. at 655-56;
see also, for example, Public Citizen Health Research Group v. Tyson
(Ethylene Oxide), 796 F.2d 1479, 1486 (D.C. Cir. 1986).
Although OSHA makes significant risk findings for both health and
safety standards, see Lockout/Tagout II, 37 F.3d 665, the methodology
used to evaluate risk in safety rulemakings is more straightforward.
Unlike the risks related to health hazards, which ``may not be evident
until a worker has been exposed for long periods of time to particular
substances,'' the risks associated with safety hazards such as burns
and falls, ``are generally immediate and obvious.'' Benzene, 448 U.S.
at 649, n.54. See also 59 FR 28594, 28599 (June 2, 1994) (proposed rule
for longshoring and marine terminals, explaining that health hazards
``are frequently undetectable because they are subtle or develop slowly
or after long latency periods,'' whereas safety hazards ``cause
immediately noticeable physical harm''). As OSHA explained in its
lockout-tagout rulemaking:
For health standards, such as benzene, risk estimates are
commonly based upon mathematical models (e.g., dose response curves)
and the benefits are quantified by estimating the number of future
fatalities that would be prevented under various exposure
reductions. [In contrast, f]or safety standards risk is based upon
the assumption that past accident patterns are representative of
future ones. OSHA estimates benefits [for safety standards] by
determining the percentage of accidents that will be prevented by
compliance with the standard. . . . [58 FR 16612, 16623, Mar. 30,
1993]
OSHA's Final Economic and Regulatory Flexibility Analysis presents
the Agency's assessment of the risks and benefits of this final rule.
(See Section VI, Final Economic Analysis and Regulatory Flexibility
Analysis, later in the preamble.) In these analyses, as previously
mentioned, OSHA estimates that there are 74 fatalities and 444 serious
injuries among employees covered by this final rule each year. The
Agency has determined that almost half of those injuries and fatalities
would have occurred even if employers were in full compliance with
existing standards. (See Section VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in the preamble, in
[[Page 20322]]
which OSHA estimates that 53 percent of injuries and fatalities could
have been prevented through full compliance with existing standards.)
The accident data reviewed during this rulemaking, as explained in
detail in the economic and regulatory analyses, reveals that the
injuries and fatalities suffered by workers in power generation,
transmission, and distribution result from electric shocks, burns from
electric arcs, and falls, as well as other types of harmful incidents,
including ones in which employees are struck by, struck against, or
caught between, objects. Based on the large number of injuries and
fatalities occurring in this industry each year, and the fact that
existing standards are inadequate to prevent almost half of those
incidents, OSHA has determined that employees working on electric power
generation, transmission, and distribution installations are currently
exposed to a significant risk of injury or death.\7\
---------------------------------------------------------------------------
\7\ In industries in which worker exposure is less frequent than
in other industries, the number of injuries or fatalities associated
with the hazards covered by the final rule will most likely be less
than that of industries that have a higher rate of exposure. But
even for industries with low, negligible, or even no reported
injuries or fatalities, the workers exposed to the hazards covered
by the final rule face a ``significant risk of material harm.'' As
such, there is a significant risk to any worker of any industry
exposed to the hazards covered by the final rule. See, for example,
Lockout/Tagout II, 37 F.3d at 670 (``even in industries with low or
negligible overall accident rates, the workers who engage in the
operations covered by the standard face a `significant risk of
material harm'''); Associated Builders and Contractors, Inc. v.
Brock, 862 F.2d 63, 67-68 (3d Cir. 1988) (where the Court ordered
OSHA to expand its rule to cover additional industries, there was no
need to make separate significant risk findings for those industries
because ``the significant risk requirement must of necessity be
satisfied by a general finding concerning all potentially covered
industries'').
---------------------------------------------------------------------------
The Agency estimates that the changes implemented in this final
rule will prevent 19.75 fatalities and 118.5 serious injuries each
year. (See Section VI, Final Economic Analysis and Regulatory
Flexibility Analysis, later in the preamble.) OSHA, therefore,
concludes that this final standard substantially reduces the
significant risk that currently exists at power generation,
transmission, and distribution worksites. As noted in Section VI, Final
Economic Analysis and Regulatory Flexibility Analysis, later in the
preamble, the various new provisions and amendments being adopted
target the hazards the Agency has identified as contributors to the
significant risk associated with electric power generation,
transmission, and distribution work. Therefore, each element of this
final rule is reasonably necessary and appropriate to achieve the
anticipated reduction in overall risk.
No rulemaking participants meaningfully disputed OSHA's conclusion
that the aforementioned estimates establish a significant risk for
power generation, transmission, and distribution work. EEI, however,
argued that OSHA has an obligation to make an independent significant
risk showing for each of the hazards addressed by this rulemaking (See,
for example, Exs. 0227, 0501; see also Ex. 0237 (comments of the
American Forest & Paper Association).) OSHA does not agree that it is
required to make multiple, hazard-specific significant risk findings.
As OSHA has explained in prior rulemakings, ``[v]ertical standards
[such as Sec. 1910.269 and subpart V of part 1926] apply specifically
to a given industry'' or type of work (59 FR 28596 (proposed rule for
longshoring and marine terminals)). They generally address multiple
hazards faced by employees performing the covered work. See, for
example, 66 FR 5196 (Jan. 18, 2001) (steel erection standards address,
among other hazards, risks from working under loads, dangers associated
with landing and placing decking, and falls to lower levels); 62 FR
40142 (July 25, 1997) (standards covering longshoring and marine
terminals address multiple hazards, including hazards associated with
manual cargo handling and exposure to hazardous atmospheres); 52 FR
49592 (Dec. 31, 1987) (standard covering grain-handling facilities
includes provisions related to fire and explosion hazards, as well as
other safety hazards, such as the danger associated with entering bins,
silos, and tanks). OSHA believes that vertical ``standards can
encourage voluntary compliance because they are directed to the
particular problems of [an] industry'' (59 FR 28596). The adoption of
vertical standards is recognized as a legitimate exercise of OSHA's
standard-setting authority under the OSH Act. See Forging Indus. Ass'n
v. Secretary of Labor (Noise), 773 F.2d 1436, 1455 (4th Cir. 1985)
(``[T]he Agency has determined that a particular industry should be
made the subject of a vertical standard. . . . That decision was not
arbitrary or capricious . . . . Nor does the use of a comprehensive
vertical standard amount to a prohibited special treatment'').
Although the Agency can identify the general types of hazards
addressed by its vertical standards, and has done so in this
rulemaking, there is no legal requirement for hazard-by-hazard
significant risk findings in vertical standards. First, the DC Circuit
Court of Appeals has already rejected the argument ``that Benzene
requires that the agency find that each and every aspect of its
standard eliminates a significant risk faced by employees.'' Ethylene
Oxide, 796 F.2d at 1502, n. 16. Once OSHA makes a general finding of
significant risk, the question becomes whether the requirements of the
standard are reasonably related to the standard's purpose. See, for
example, Noise, 773 F.2d at 1447. Second, when the Supreme Court first
construed the OSH Act as imposing a significant risk requirement, it
spoke in terms of the Agency making findings about unsafe workplaces,
not individual hazards. Benzene, 448 U.S. at 642 (``before promulgating
any standard, the Secretary must make a finding that the workplaces in
question are not safe [and] a workplace can hardly be considered
`unsafe' unless it threatens the workers with a significant risk of
harm''). See also, for example, id. (framing the ``significant risk''
requirement as obligating OSHA ``to make a threshold finding that a
place of employment is unsafe--in the sense that significant risks are
present and can be eliminated or lessened by a change in practices'');
Texas Indep. Ginners Ass'n v. Marshall, 630 F.2d 398, 400 (5th Cir.
1980) (``[t]he Supreme Court recently ruled that the Act requires OSHA
to provide substantial evidence that a significant risk of harm arises
from a workplace or employment''). Third, courts have held that the OSH
Act does not require the disaggregation of significant risk analyses
along other lines. See, for example, Lockout/Tagout II, 37 F.3d at 670
(upholding OSHA's decision not to conduct individual significant risk
analyses for various affected industries); American Dental Ass'n v.
Martin, 984 F.2d 823, 827 (7th Cir. 1993) (OSHA is not required to
evaluate risk ``workplace by workplace''); Associated Builders and
Contractors, 862 F.2d at 68 (``the significant risk requirement must of
necessity be satisfied by a general finding concerning all potentially
covered industries'').
Requiring OSHA to make multiple, hazard-specific significant risk
findings would place an unwarranted burden on OSHA rulemaking because
of difficulties in specifically defining each of the hazards addressed
by a vertical standard.\8\ Hazards can be defined
[[Page 20323]]
broadly, for example, falling from an elevation, or more narrowly, for
example, falling from an elevated aerial lift while performing tree-
trimming work. The outcome of the significant risk analysis called for
by EEI would be largely (and somewhat arbitrarily) dependent on where
along this vast spectrum OSHA defined the relevant dangers.
---------------------------------------------------------------------------
\8\ Indeed, disputes over how to define hazards are commonplace
in enforcement cases under the general duty clause of the OSH Act.
See, for example, Secretary of Labor v. Arcadian Corp., 20 BNA OSHC
2001 (OSHRC, Sept. 30, 2004); Secretary of Labor v. Inland Steel
Co., 12 BNA OSHC 1968 (OSHRC, July 30, 1986); Secretary of Labor v.
Pelron Corp., 12 BNA OSHC 1833 (OSHRC, June 2, 1986).
---------------------------------------------------------------------------
OSHA reviewed the authority EEI relied on in support of the
purported requirement for hazard-specific risk findings, but does not
find it persuasive. First, EEI argued that the Supreme Court, in its
Benzene decision, held that the Agency had to make separate significant
risk findings for the air-contaminant and dermal-contact provisions of
that standard (Ex. 0227). A close reading of the decision in that case
reveals no such holding. Instead, the dermal-contact provisions in that
case were remanded on the same basis that the air-contaminant
provisions were rejected--namely that the provisions were not supported
by any significant risk findings. See Benzene, 448 U.S. at 661-62.
While the Court did suggest that OSHA needed to find that a prohibition
on dermal contact was reasonably necessary and appropriate to address a
significant risk, that is, that preventing dermal contact would reduce
the overall risk associated with workplace exposure to benzene, it did
not address whether a single significant risk finding could ultimately
support both the dermal-contact and air-contaminant provisions in the
standard. Id.
Second, EEI relied on the Eleventh Circuit's decision in AFL-CIO v.
OSHA (PELs), 965 F.2d 962 (11th Cir. 1992), which vacated and remanded
OSHA's Air Contaminants Standard (Ex. 0227). That rule set permissible
exposure limits for more than 400 toxic substances. Although in that
case the court said that OSHA needed to explain its assessment of risk
for each regulated substance, that rulemaking is readily distinguished
from this final rule. In PELs, the various regulated substances were
``unrelated'' and had ``little [in] common.'' 965 F.2d at 972. Here, in
contrast, the various hazards addressed by this final rule are closely
related. They all arise at power generation, transmission, and
distribution worksites and jointly contribute to the large number of
injuries and fatalities suffered by covered workers. OSHA does not
believe that the PELs decision limits its discretion to adopt
provisions it deems reasonably necessary and appropriate to abate the
existing electrocution, burn, fall, and other hazards that, together,
result in covered employees being exposed to an overall workplace risk
that is significant.
Finally, EEI's reliance on the Agency's ergonomics rulemaking is
misplaced. EEI pointed out that OSHA's risk assessment in its
ergonomics rulemaking considered only accidents that resulted from
hazards covered by that standard (Ex. 0227). But this interpretation
offers no support for EEI's position, as the risk assessment in this
rulemaking similarly considered only injuries and fatalities that
occurred during the performance of work covered by this final rule (Ex.
0080). (See also Section VI, Final Economic Analysis and Regulatory
Flexibility Analysis, later in the preamble.)
Although OSHA does not agree that hazard-specific significant risk
findings are necessary, the Agency believes that the record supports
such findings for the critical hazards addressed in this rulemaking--
namely electrocutions and electric shocks, burns from arc flashes, and
falls. The Agency has found that a significant number of injuries and
fatalities occur every year as a result of employee exposure to each of
these hazards. (See Section VI, Final Economic Analysis and Regulatory
Flexibility Analysis, later in the preamble.) Moreover, as EEI points
out, ``most of the hazards'' addressed in this rulemaking ``are already
covered by the existing standards that OSHA [is] now . . . modify[ing]
and supplement[ing]'' (Ex. 0227). Furthermore, some of the hazards
addressed by this rulemaking are already the subject of generally
applicable hazard-specific horizontal standards. See, for example, 29
CFR part 1926, subpart K (electrical hazards) and subpart M (fall
hazards). All of these existing standards were supported by findings of
significant risk, and OSHA simply concludes that the additional
provisions of this final rule are reasonably necessary and appropriate
to reduce a substantial portion of the remaining significant risk at
power generation, transmission, and distribution worksites.
III. Development of the Final Rule
A. History of the OSHA Standards
OSHA first adopted standards for the construction of power
transmission and distribution lines and equipment in 1972 (subpart V of
29 CFR part 1926). OSHA defines the term ``construction work'' in 29
CFR 1910.12(b) as ``work for construction, alteration, and/or repair,
including painting and decorating.'' The term ``construction'' is
broadly defined in Sec. 1910.12(d) and existing Sec. 1926.950(a)(1)
to include the original installation of, as well as the alteration,
conversion, and improvement of electric power transmission and
distribution lines and equipment.
The general industry standard at 29 CFR 1910.269 applies to the
operation and maintenance of electric power generation, transmission,
and distribution installations. OSHA adopted Sec. 1910.269 on January
31, 1994. That standard is a companion standard to subpart V of the
construction standards and addresses work to which subpart V did not
apply. When promulgated, Sec. 1910.269 was also based on the latest
technology and national consensus standards.
OSHA revised its Electrical Protective Equipment Standard in Sec.
1910.137 at the same time Sec. 1910.269 was promulgated. The revision
of Sec. 1910.137 eliminated the incorporation by reference of national
consensus standards for rubber insulating equipment and replaced it
with performance-oriented rules for the design, manufacture, and safe
care and use of electrical protective equipment.
OSHA published a proposed rule (the subpart V proposal) on June 15,
2005 (70 FR 34822). That document proposed revising the construction
standard for electric power transmission and distribution work (29 CFR
part 1926, subpart V) and the general industry standards for electric
power generation, transmission, and distribution work (29 CFR
1910.269). That document also proposed a new construction standard for
electrical protective equipment (29 CFR 1926.97) and revisions to the
general industry standards for foot protection (29 CFR 1910.136) and
electrical protective equipment (29 CFR 1910.137). Public comments were
originally due by October 13, 2005, but in response to requests from
interested parties, including EEI, OSHA extended the comment period 90
days to January 11, 2006 (70 FR 59290, Oct. 12, 2005). OSHA held an
informal public hearing beginning on March 6, 2006, and ending on March
14, 2006. After the hearing, interested parties had until May 15, 2006,
to submit additional information and until July 14, 2006, to file
posthearing briefs (Tr. 1415).
On October 22, 2008, OSHA reopened the record for 30 days to gather
information from the public on specific questions related to minimum
approach distances (73 FR 62942). EEI requested a public hearing and an
additional 60 days to submit comments on the issues raised in the
reopening notice (Ex. 0530). On September 14, 2009, OSHA
[[Page 20324]]
opened the record for an additional 30 days to receive more comments on
minimum approach distances and announced a public hearing to be held on
October 28, 2009, addressing the limited issues raised in the two
reopening notices (74 FR 46958). After the hearing, interested parties
had until December 14, 2009, to submit additional information and until
February 10, 2010, to file posthearing briefs (Tr2. 199).
The record for this rulemaking consists of all prehearing comments,
the transcripts of the two public hearings, all exhibits submitted
prior to and during the two hearings, and posthearing submissions and
briefs. Administrative Law Judge Stephen Purcell issued an order
closing the record and certified the record to the Assistant Secretary
of Labor for Occupational Safety and Health. The Agency carefully
considered the entire record in preparing this final standard.
B. Relevant Consensus Standards
The National Electrical Safety Code (American National Standards
Institute (ANSI) Standard ANSI/IEEE C2, also known as the NESC)
contains provisions specifically addressing electric power generation,
transmission, and distribution work. ANSI/IEEE C2 does not, however,
address the full range of hazards covered by this final rule. It is
primarily directed to the prevention of electric shock, although it
does contain a few requirements for the prevention of falls and burns
from electric arcs.
The American Society for Testing and Materials (ASTM) has adopted
standards related to electric power generation, transmission, and
distribution work. ASTM Committee F18 on Electrical Protective
Equipment for Workers has developed standards on rubber insulating
equipment, climbing equipment, protective grounding equipment,
fiberglass rod and tube used in live-line tools, and clothing for
workers exposed to electric arcs.
The National Fire Protection Association (NFPA) has adopted a
standard on electrical safety for employees, NFPA 70E, Standard for
Electrical Safety in the Workplace. Although it does not apply to
electric power generation, transmission, or distribution installations,
the NFPA standard contains provisions addressing work near such
installations performed by unqualified employees, that is, employees
who have not been trained to work on or with electric power generation,
transmission, or distribution installations. It also contains methods
for estimating heat energy levels from electric arcs and describes ways
to protect employees from arc-flash hazards.
The Institute of Electrical and Electronic Engineers (IEEE) writes
standards for electric power generation, transmission, and distribution
installations and for work on those installations. Many of these
standards have been adopted by ANSI. Among these IEEE standards are:
IEEE Std 516, IEEE Guide for Maintenance Methods on Energized Power-
Lines, and IEEE Std 1048, IEEE Guide for Protective Grounding of Power
Lines.
OSHA recognizes the important role consensus standards can play in
ensuring worker safety. A comprehensive list of consensus standards
relating to electric power generation, transmission, and distribution
work can be found in existing Appendix E to Sec. 1910.269. OSHA
proposed to add the same list as Appendix E to subpart V. OSHA
considered the latest editions of all the standards listed in Appendix
E in the development of this final rule. Any substantial deviations
from these consensus standards are explained in Section V, Summary and
Explanation of the Final Rule, later in this preamble.
C. Advisory Committee on Construction Safety and Health
Under 29 CFR parts 1911 and 1912, OSHA must consult with the
Advisory Committee on Construction Safety and Health (ACCSH or the
Committee), established pursuant to Section 107 of the Contract Work
Hours and Safety Standards Act (40 U.S.C. 3701 et seq.), in setting
standards for construction work. Specifically, Sec. 1911.10(a)
requires the Assistant Secretary to provide ACCSH with a draft proposed
rule (along with pertinent factual information) and give the Committee
an opportunity to submit recommendations. See also Sec. 1912.3(a)
(``[W]henever occupational safety or health standards for construction
activities are proposed, the Assistant Secretary [for Occupational
Safety and Health] shall consult the Advisory Committee.'').
OSHA has a long history of consulting with ACCSH on this
rulemaking. On May 25, 1995, OSHA took a draft of the proposed
construction standards to ACCSH, providing the Committee with a draft
of the proposal and with a statement on the need to update the
standards. The Committee formed a workgroup to review the materials,
and the workgroup provided comments to OSHA. The Agency gave a status
report on the proposal to the Committee on August 8, 1995, and an
updated draft of the proposal to ACCSH on December 10, 1999. On
February 13, 2003, OSHA gave ACCSH another status report and summarized
the major revisions it had made to the proposal. On May 22, 2003, OSHA
provided the Committee with the same copy of the draft proposal that
had been provided to the small entity representatives who were
participating in the Small Business Regulatory Enforcement and Fairness
Act (SBREFA) proceedings, which were being conducted at that time. OSHA
also explained the major issues being raised by the small entity
representatives on the draft proposal.
On May 18, 2004, ACCSH gave the Agency formal recommendations on
the proposal. OSHA sought ACCSH's recommendations on the proposal
generally, as well as on issues specifically related to host employer-
contractor communications and flame-resistant clothing. ACCSH voted
unanimously that: (1) The construction standards for electric power
transmission and distribution work should be the same as the general
industry standards for the same type of work; (2) it was necessary to
require some safety-related communications between host employers and
contractors; and (3) employees need to be protected from hazards posed
by electric arcs through the use of flame-retardant clothing. ACCSH
recommended, by unanimous vote, that OSHA issue its proposal,
consistent with these specific recommendations.\9\
---------------------------------------------------------------------------
\9\ ACCSH transcript for May 18, 2004, pages 224-239. This
document can be viewed in the OSHA Docket Office or online at https://www.osha.gov.
---------------------------------------------------------------------------
EEI suggested that OSHA had to seek additional input from ACCSH if
it decided to rely on the recent work of the IEEE technical committee
responsible for revising IEEE Std 516, which has not been presented to
ACCSH, in developing the final rule's minimum approach-distance
provisions (Tr2. 18-19). EEI is not correct. In making its assertion,
EEI relies on Nat'l Constructors Ass'n. v. Marshall (Nat'l
Constructors), 581 F.2d 960 (D.C. Cir. 1978). EEI's reliance on this
case is misplaced. Although the court stated that the OSH Act and
OSHA's procedural regulations (29 U.S.C. 655(b)(1); 29 CFR 1911.10(a))
place ``a `stricter' requirement on when, and how often, the agency
must utilize the advisory committee procedure than does the
[Administrative Procedure Act (APA)] with respect to public comment
during informal rulemaking,'' id. at 970, that statement in the
decision is nonprecedential dicta. The court did not ``decide how much
stricter the requirement is'' because, the court
[[Page 20325]]
concluded, the rule at issue did not meet ``even the APA's . . .
standard.'' Id. at 971 n.27. As such, the case stands, at most, for the
proposition that OSHA must return to ACCSH where the final rule at
issue does not meet the APA's ``logical outgrowth'' test.
OSHA's consultation with ACCSH in this rulemaking was consistent
with the Nat'l Constructors decision. The Nat'l Constructors court
stated that OSHA had to engage in further consultation with ACCSH
regarding its ground-fault circuit protection standard where the final
rule recognized ``assured equipment grounding conductor programs'' as a
method of compliance, but ACCSH had never had the opportunity to
comment on that particular form of employee protection. The DC Circuit
concluded that the compliance program in question was neither presented
to ACCSH, nor ``gr[e]w logically out of anything that was presented to,
or heard from, the Committee.'' Id. at 970--971. In this Subpart V
rulemaking, in contrast, the basic requirement to adhere to minimum
approach distances was presented to ACCSH. (See, for example, ACCSH
Docket ACCSH 1995-2.) The Agency is simply refining the method used to
establish the minimum approach distances \10\ in light of technical
progress that has been made since the proposal was reviewed by ACCSH.
(For a complete discussion of the minimum approach-distance
requirements and OSHA's rationale for adopting them, see the summary
and explanation for final Sec. 1926.960(c)(1), in Section V, Summary
and Explanation of the Final Rule, later in this preamble.)
---------------------------------------------------------------------------
\10\ The basic equation for computing minimum approach distances
in the final rule is the same as the one used in existing Sec.
1910.269 and in the draft proposal submitted to ACCSH.
---------------------------------------------------------------------------
In any event, ACCSH had an opportunity to comment on whether OSHA
should rely on the work of the IEEE committee generally. ACCSH knew
that OSHA might base the minimum approach distances for subpart V on
existing Sec. 1910.269. (See, for example, Exhibit 12 in Docket ACCSH
1995-2 and Exhibit 101-X in Docket ACCSH 1995-3.) In fact, ACCSH
ultimately concluded in its recommendation that the construction
standards for electric power transmission and distribution work should
be the same as the general industry standards for the same type of
work. As existing Sec. 1910.269's minimum approach-distance
requirements were derived from IEEE Std 516 (59 FR 4320, 4382-4384
(Jan. 31, 1994)), ACCSH was on notice that the work of the IEEE 516
committee might be used by the Agency in formulating the minimum
approach-distance requirements for this final rule.
That ACCSH did not specifically pass on the question of whether
OSHA should derive its minimum approach-distance requirements from work
done in the formulation of an IEEE standard that was not yet issued at
the time of the ACCSH consultation is of no consequence. The OSH Act
and OSHA's procedural regulation (29 U.S.C. 655(b)(1); 29 CFR
1911.10(a)) ``make clear that the Assistant Secretary need only supply
whatever information he has available to him at the time he submits his
proposal to the Committee.'' Nat'l Constructors, 581 F.2d at 968. As
the Nat'l Constructors Court recognized, ``by designing the Advisory
Committee option as a procedural step that must precede public notice,
comment, and the informal hearing, [Congress] assumed that the
Committee would not be provided with all information that the Labor
Department eventually developed on the subject.'' Id. at 968 n.16.
Thus, OSHA's action in the final rule is consistent with Nat'l
Constructors.
IV. Legal Authority
The purpose of the OSH Act, 29 U.S.C. 651 et seq., is ``to assure
so far as possible every working man and woman in the Nation safe and
healthful working conditions and to preserve our human resources.'' 29
U.S.C. 651(b). To achieve this goal, Congress authorized the Secretary
of Labor to promulgate and enforce occupational safety and health
standards. 29 U.S.C. 654, 655(b), 658.
A safety or health standard ``requires conditions, or the adoption
or use of one or more practices, means, methods, operations, or
processes, reasonably necessary or appropriate to provide safe or
healthful employment and places of employment.'' 29 U.S.C. 652(8). A
safety standard is reasonably necessary or appropriate within the
meaning of 29 U.S.C. 652(8) if:
It substantially reduces a significant risk of material
harm in the workplace;
It is technologically and economically feasible;
It uses the most cost-effective protective measures;
It is consistent with, or is a justified departure from,
prior Agency action;
It is supported by substantial evidence; and
It is better able to effectuate the purposes of the OSH
Act than any relevant national consensus standard.
Lockout/Tagout II, 37 F.3d at 668. In addition, safety standards must
be highly protective. See, for example, id. at 669.
A standard is technologically feasible if the protective measures
it requires already exist, can be brought into existence with available
technology, or can be created with technology that can reasonably be
expected to be developed. See, for example, American Iron and Steel
Inst. v. OSHA (Lead II), 939 F.2d 975, 980 (D.C. Cir. 1991) (per
curiam). A standard is economically feasible when industry can absorb
or pass on the costs of compliance without threatening industry's long-
term profitability or competitive structure. See, for example, American
Textile Mfrs. Inst. v. Donovan, 452 U.S. 490, 530 n. 55 (1981); Lead
II, 939 F.2d at 980. A standard is cost effective if the protective
measures it requires are the least costly of the available alternatives
that achieve the same level of protection. See, for example, Lockout/
Tagout II, 37 F.3d at 668.
Section 6(b)(7) of the OSH Act authorizes OSHA to include among a
standard's requirements labeling, monitoring, medical testing, and
other information-gathering and information-transmittal provisions. 29
U.S.C. 655(b)(7). Finally, the OSH Act requires that when promulgating
a rule that differs substantially from a national consensus standard,
OSHA must explain why the promulgated rule is a better method for
effectuating the purposes of the Act. 29 U.S.C. 655(b)(8). Deviations
from relevant consensus standards are explained elsewhere in this
preamble.
V. Summary and Explanation of the Final Rule
OSHA is adopting a new construction standard on electrical
protective equipment, 29 CFR 1926.97, and is revising the standard on
the construction of electric power transmission and distribution lines
and equipment, 29 CFR part 1926, subpart V. The Agency is also revising
the general industry counterparts to these two construction standards,
29 CFR 1910.137 and 1910.269, respectively. Finally, OSHA is revising
its general industry standard on foot protection, 29 CFR 1910.136, to
require employers to ensure that each affected employee uses protective
footwear when the use of protective footwear will protect the affected
employee from an electrical hazard, such as a static-discharge or
electric-shock hazard, that remains after the employer takes other
necessary protective measures.
This section discusses the important elements of the final rule,
explains the individual requirements, and explains
[[Page 20326]]
any differences between the final rule and existing standards. This
section also discusses issues that were raised at the two public
hearings, significant comments received as part of the rulemaking
record, and substantive changes from the language of the proposed rule.
Unless otherwise noted, paragraph references in the summary and
explanation of the final rule fall under the section given in the
heading for the discussion. For example, except as otherwise noted,
paragraph references in V.A, Section 1926.97, Electrical Protective
Equipment, are to paragraphs in final Sec. 1926.97. Except as noted,
the Agency has carried proposed provisions into the final rule without
substantive change.
The final rule contains several differences from the proposal and
existing Sec. Sec. 1910.137 and 1910.269 that are purely editorial and
nonsubstantive. For example, the Agency amended the language of some
provisions to shift from passive to active voice, thereby making the
standard easier to read. OSHA does not discuss explicitly in the
preamble all of these differences. The purpose of these differences,
unless otherwise noted, is to clarify the final standard.
A. Section 1926.97, Electrical Protective Equipment
Workers exposed to electrical hazards face a risk of death or
serious injury from electric shock. According to BLS, there were 192
and 170 fatalities involving contact with electric current in 2008 and
2009, respectively (https://www.bls.gov/iif/oshwc/cfoi/cftb0240.pdf and
https://www.bls.gov/iif/oshwc/cfoi/cftb0249.pdf). About half of these
fatalities (89 in both years) occurred in construction (id.).\11\
---------------------------------------------------------------------------
\11\ Similar data are available at https://www.bls.gov/iif/oshcfoi1.htm#2009 for each year back to 2003.
---------------------------------------------------------------------------
The use of properly designed, manufactured, and cared-for
electrical protective equipment helps protect employees from this risk.
Therefore, OSHA is issuing final Sec. 1926.97, Electrical protective
equipment, which addresses the design, manufacture, and proper care of
electrical protective equipment. In addition, OSHA is revising existing
Sec. 1910.137, which also contains provisions addressing the design,
manufacture, and proper care of electrical protective equipment. For
reasons described at length in this section of the preamble, OSHA
concludes that the final rule will be a more effective means of
protecting employees from the risk of electric shock than existing OSHA
standards.
The existing requirements for electrical protective equipment in
construction work are in Sec. 1926.951(a)(1), which only applies to
the construction of electric power transmission and distribution lines
and equipment. However, employers throughout the construction industry
use electrical protective equipment, and OSHA believes that provisions
for electrical protective equipment, as specified by final Sec.
1926.97, should apply, not only to electric power transmission and
distribution work, but to all construction work. Therefore, OSHA is
issuing new Sec. 1926.97, Electrical protective equipment, which
applies to all construction work.
Existing Sec. 1926.951(a)(1) incorporates by reference the
following six American National Standards Institute (ANSI) standards:
------------------------------------------------------------------------
Item ANSI Standard
------------------------------------------------------------------------
Rubber insulating gloves.............. J6.6-1971
Rubber matting for use around electric J6.7-1935 (R1971)
apparatus.
Rubber insulating blankets............ J6.4-1971
Rubber insulating hoods............... J6.2-1950 (R1971)
Rubber insulating line hose........... J6.1-1950 (R1971)
Rubber insulating sleeves............. J6.5-1971
------------------------------------------------------------------------
These standards contain detailed specifications for manufacturing,
testing, and designing electrical protective equipment. However, these
standards have undergone several revisions since the 1971 publication
date of existing subpart V and are now seriously out of date. Following
is a complete list of the corresponding current national consensus
standards:
ASTM D120-09, Standard Specification for Rubber Insulating Gloves.
ASTM D178-01 (Reapproved 2010), Standard Specification for Rubber
Insulating Matting.
ASTM D1048-12, Standard Specification for Rubber Insulating
Blankets.
ASTM D1049-98 (Reapproved 2010), Standard Specification for Rubber
Insulating Covers.
ASTM D1050-05 (Reapproved 2011), Standard Specification for Rubber
Insulating Line Hose.
ASTM D1051-08, Standard Specification for Rubber Insulating
Sleeves.
Additionally, there are now standards on the in-service care of
insulating line hose and covers (ASTM F478-09), insulating blankets
(ASTM F479-06 (2011)), and insulating gloves and sleeves (ASTM F496-
08), which OSHA did not incorporate or reference in existing Sec.
1926.951(a)(1).\12\
---------------------------------------------------------------------------
\12\ The relevant ASTM standards are in the record as Exs. 0048,
0049, 0050, 0051, 0066, 0067, 0068, 0069, 0070. In several cases,
the version of the consensus standard in the record is older than
the version listed in the preamble. However, OSHA based final
Sec. Sec. 1926.97 and 1910.137 only on the ASTM documents and other
data in the record. The preamble lists editions of the consensus
standards not in the record because OSHA evaluated them for
consistency with the final rule. OSHA determined that these later
ASTM standards conform to the requirements of final Sec. Sec.
1926.97 and 1910.137. See the discussion of the notes following
paragraphs (a)(3)(ii)(B) and (c)(2)(ix) for the significance of this
determination.
---------------------------------------------------------------------------
OSHA derived proposed new Sec. 1926.97 from these national
consensus standards, but drafted it in performance terms. OSHA is
carrying this approach forward into the final rule. The final rule
relies on provisions from the consensus standards that are performance
based and necessary for employee safety, but the final rule does not
contain many of the detailed specifications from those standards. Thus,
the final rule will provide greater flexibility for compliance.
BGE commented that OSHA's performance-based approach leaves the
standards ``vague'' and creates ``opportunities for unsafe practices''
(Ex. 0126).
OSHA disagrees with this comment for the following reasons.
The Agency recognizes the importance of the consensus standards in
defining basic requirements for the safe design and manufacture of
electrical protective equipment for employees. To this end, OSHA will
allow employers to comply with the final rule by following specific
provisions in the consensus standards. OSHA believes that the option of
following these specific provisions addresses the commenter's concern
about vagueness.
However, OSHA determined that it would be inappropriate to adopt
the consensus standards in toto in this rulemaking. First, each of the
currently referenced standards has undergone several revisions since
OSHA adopted the standards in existing Sec. 1926.951(a)(1). Because of
the continual process by which the consensus standards development
organizations periodically revise their consensus standards, any
specific editions that OSHA might adopt likely would be outdated within
a few years. Additionally, since OSHA's rulemaking process is lengthy,
it would not be practical for OSHA to revise its standards as often as
necessary to keep pace with the changes in the consensus
[[Page 20327]]
standards. Final Sec. 1926.97 is flexible enough to accommodate
changes in technology, obviating the need for constant revision.
Wherever possible, OSHA wrote the final rule in performance terms to
allow alternative methods of compliance that provide comparable safety
to employees.
Another difficulty with incorporating the consensus standards by
reference is that they contain details that go beyond the scope of the
OSHA standard and are not directly related to employee safety. In final
Sec. 1926.97, OSHA relied only on consensus standard provisions that
are relevant to employee safety in the workplace. Furthermore, to make
the requirements easier for employers and employees to use and
understand, OSHA adopted language in the final rule that is simpler
than that in the consensus standards. Because all relevant requirements
are in the text of the regulations, employers will not need to refer to
the consensus standards to determine their obligations under final
Sec. 1926.97. Although OSHA is no longer incorporating the consensus
standards by reference, notes throughout the rule clarify that OSHA
will deem compliance with the consensus standards listed in the notes
to be compliance with the performance requirements of final Sec.
1926.97.
OSHA notes that it recently decided not to adopt a proposed
performance-based approach when it revised the design requirements
contained in several personal protective equipment standards (74 FR
46350, Sept. 9, 2009). In issuing that final rule, OSHA reasoned that
``widespread opposition'' to, and misunderstanding of, the proposal
indicated ``possible misapplication . . . if adopted'' (74 FR 46352).
This rationale does not apply to this rulemaking. First, there was
no widespread opposition to the proposed performance-based approach in
this rulemaking. A number of commenters did request that OSHA deem
employers that are in compliance with all future revisions of the
listed consensus standards as being in compliance with the final rule
(see, for example, Exs. 0156, 0180, 0183, 0202, 0206, 0229, 0231,
0239). The Agency believes that the performance-based approach it
adopts in final Sec. 1926.97 will provide these commenters with the
flexibility they requested by permitting employers to follow future
versions of consensus standards so long as those future versions meet
the final rule's performance-based criteria. Second, OSHA adopted a
performance-based approach when it previously revised existing Sec.
1910.137 in 1994 (59 FR 4323-4325). Several participants in the 1994
rulemaking supported a performance-based approach (59 FR 4324). Third,
OSHA believes that harmonizing Sec. 1926.97 and Sec. 1910.137 will
reduce misapplication by the regulated community and, thereby, reduce
the risk of electric shock. Promulgating inconsistent standards would
increase misapplication by the regulated community and, consequently,
increase the risk of electric shock. Finally, OSHA has had no
difficulty enforcing Sec. 1910.137 since issuing it in 1994.
Regarding the commenters' requests that OSHA deem employers that
are in compliance with all future revisions of the listed consensus
standards as being in compliance with the final rule, OSHA has no basis
on which to find that future revisions of the consensus standards will
provide suitable guidance for compliance with the performance criteria
of the final rule. Revised consensus standards may or may not meet the
final rule's performance criteria. If a revised consensus standard does
not satisfy this final rule's performance criteria, however, the Agency
may consider compliance with that consensus standard to be a de minimis
condition if the consensus standard clearly provides protection equal
to, or greater than, the protection provided by Sec. 1926.97.\13\
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\13\ De minimis conditions are conditions in which an employer
implemented a measure different from one specified in a standard,
but that has no direct or immediate relationship to safety or
health. The Agency does not issue citations or penalties for de
minimis conditions, nor is the employer required to bring the
workplace into compliance, that is, there are no abatement
requirements. Pursuant to OSHA's de minimis policy, which is set
forth in OSHA Instruction CPL 02-00-148 (``Field Operations
Manual''), a de minimis condition exists when an employer complies
with a consensus standard rather than with the standard in effect at
the time of the inspection and the employer's action clearly
provides equivalent or more effective employee protection.
---------------------------------------------------------------------------
An employer seeking to rely on an updated consensus standard may
evaluate for itself whether the consensus standard meets the
performance criteria contained in final Sec. 1926.97. An employer that
is unsure about whether a revised consensus standard meets the OSHA
standard's performance criteria may seek guidance from OSHA. If a
revised consensus standard does not appear to meet the OSHA standard's
performance criteria, but the employer nonetheless wants to follow the
revised consensus standard, the employer should seek guidance from OSHA
as to whether the Agency would consider an employer's following the
revised consensus standard to be a de minimis condition.\14\
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\14\ Note that this approach applies to the use of any consensus
standard referenced in the final rule. Moreover, the same principles
described with respect to subsequent versions of the consensus
standards also apply to earlier versions of the consensus standards.
---------------------------------------------------------------------------
Some rulemaking participants asked OSHA to provide the applicable
consensus standards to employers at no cost. (See, for example, Exs.
0156, 0161, 0183, 0202, 0206, 0229, 0231, 0233; Tr. 1287-1288.) For
instance, Mr. Terry Williams with the Electric Cooperatives of South
Carolina stated: ``If OSHA is to rely on procedures that it does not
describe in full, . . . the agency should provide a cost-free way for
employers to review these procedures to make sure they are following
them'' (Ex. 0202). Mr. Don Adkins with Davis H. Elliot Construction Co.
stated that the ``cost of securing and reviewing these voluntary
standards place[s] a financial burden on small employers'' (Ex. 0156).
OSHA is rejecting these requests. The Agency stated the rule in
performance-based terms, which allows employers flexibility in
complying with the rules. The Agency understands that employers may
want additional guidance in terms of precise procedures or detailed
specifications to follow. Final Sec. 1926.97 references relevant
consensus standards to provide such additional guidance, but those
standards are not mandatory.
In any event, even when OSHA incorporates consensus standards by
reference, the Agency does not provide those consensus standards to
employers at no cost. Many consensus standards are copyrighted
documents; and, in those cases, the copyright holder has certain legal
rights regarding the public distribution of those documents. Note that
some consensus standards development organizations, for example, NFPA,
do provide free, view-only access to their standards (https://www.nfpa.org/itemDetail.asp?categoryID=279&itemID=18123&URL=Codes%20&%20Standards/Code%20development%20process/Online%20access).\15\ OSHA also will
continue to explore other ways of informing the regulated community
[[Page 20328]]
about applicable compliance obligations specified by the final rule.
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\15\ For instance, NFPA 70E, Standard for Electrical Safety in
the Workplace, one of the documents listed in Appendix G to Subpart
V, described later in this section of the preamble, is available at
https://www.nfpa.org/aboutthecodes/AboutTheCodes.asp?DocNum=70E&cookie_test=1. Select either the 2009
or 2012 edition from the drop-down box labeled ``Edition to
display'' and click the link labeled ``View [selected] edition
online.'' Note that registration with NFPA is required to view the
standard.
---------------------------------------------------------------------------
Moreover, employers can often rely on the assurances of third
parties that equipment or test methods meet the listed consensus
standards. First, OSHA expects that employers will typically get the
assurance of manufacturers that electrical protective equipment is
capable of withstanding the appropriate electrical proof tests required
by final paragraphs (a) and (b). In this regard, an employer can simply
look for equipment labeled as meeting the listed consensus standards.
Manufacturers attest, through such a label, typically required by the
relevant consensus standard, that their equipment passed the requisite
tests.
Second, it is OSHA's understanding that many employers,
particularly small employers, do not test their own equipment to
determine whether employees can use the equipment, as required by final
paragraph (c). Instead, these employers send the equipment to an
electrical laboratory for testing (see, for example, the testimony of
Mr. Frank Brockman of Farmers Rural Electric Cooperative Corporation
about the use of testing laboratories, Tr. 1301-1302). It is OSHA's
understanding that, as a matter of practice, such laboratories follow
the test methods in the applicable consensus standards for testing a
wide range of products (see, for example, Ex. 0211).\16\ To determine
whether employees can use the equipment in accordance with final
paragraph (c), employers can rely on the assurance of these testing
laboratories that they followed the listed consensus standards, as well
as the requirements of OSHA's standard.
---------------------------------------------------------------------------
\16\ When a question arises as to the validity of a test method
a laboratory is using, OSHA will investigate the validity of the
method.
---------------------------------------------------------------------------
OSHA expects that, when consensus standards development
organizations revise their consensus standards, manufacturers' labels
will certify that the equipment meets the latest consensus standards,
and that testing laboratories will use the test methods in the latest
consensus standards, rather than the consensus standards listed in the
notes. OSHA is sympathetic to concerns that employers, especially small
businesses, do not have the resources to purchase and check whether
revised consensus standards meet the final rule's performance criteria.
As discussed previously, an employer that does not have the resources
to purchase and review an updated consensus standard (indeed, any
employer) may request guidance from OSHA on whether compliance with an
updated consensus standard would conform to this final rule or bring
the employer within OSHA's de minimis policy.
In the final rule, OSHA reworded the headings for paragraphs (a),
(b), and (c) to more accurately reflect the content of the respective
paragraphs. Paragraph (a). Paragraph (a) of Sec. 1926.97 addresses the
design and manufacture of the following types of rubber insulating
equipment: Blankets, matting, covers, line hose, gloves, and
sleeves.\17\ (Paragraph (b) of Sec. 1926.97 contains general
requirements for other types of insulating equipment (see the
discussion of this paragraph later in this section of the preamble).)
Paragraphs (a) and (c) of proposed Sec. 1926.97 were based on existing
Sec. 1910.137(a) and (b); however, the proposal added Class 00
equipment to the classes addressed by the existing provisions to
reflect the coverage of this new class of equipment in the consensus
standards (Exs. 0048, 0051). This class of electrical protective
equipment is used with voltages of 500 volts or less. OSHA received no
comments on the proposed addition of Class 00 electrical protective
equipment.
---------------------------------------------------------------------------
\17\ The language in proposed paragraph (a) has been editorially
revised in the final rule to make it clearer that the paragraph
applies to rubber insulating equipment only.
---------------------------------------------------------------------------
Paragraph (a)(1)(i), which is being adopted without change from the
proposal, requires blankets, gloves, and sleeves to be manufactured
without seams. This method of making the protective equipment minimizes
the chance that the material will split. Because they are used when
workers handle energized lines, gloves and sleeves are the only defense
an employee has against electric shock. Additionally, the stresses
placed on blankets, gloves, and sleeves by the flexing of the rubber
during normal use could cause a seam to separate from tensile or shear
stress.
The prohibition on seams does not apply to the other three types of
electrical protective equipment covered by paragraph (a) (covers, line
hose, and matting). These types of equipment generally provide a more
indirect form of protection because they insulate the live parts from
accidental, rather than intended, contact. Moreover, they are not
usually subject to similar amounts or types of flexing and, thus, are
not subject to the same stress.\18\
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\18\ Flexing can cause different types of stress on rubber,
including tensile, compression, and shear stress. Rubber insulating
line hose and covers are subject to the greatest amount of flexing
while employees are installing them on an energized part. However,
employees install this equipment either with live-line tools or
while wearing rubber insulating gloves and sleeves. Thus, when seam
separation is likely, the employee is protected by other means.
Rubber insulating matting is generally laid on the floor and is
not subject to the type of flexing that is likely to cause
separation.
---------------------------------------------------------------------------
Paragraph (a)(1)(ii), which is being adopted with one modification
from the proposal, requires electrical protective equipment to be
marked to indicate its class and type. The class marking indicates the
voltage with which the equipment can be used; \19\ the type marking
indicates whether the equipment is ozone resistant. These markings
enable employees to know the uses and voltages for which the equipment
is suited. This provision also permits equipment to contain other
relevant markings, for example, the manufacturer's name, the size of
the equipment, or a notation that the equipment is manufactured in
accordance with the relevant consensus standards.
---------------------------------------------------------------------------
\19\ The maximum use voltages for individual classes of
equipment are provided in Table E-4, discussed under the summary and
explanation for paragraph (c)(2)(i), infra.
---------------------------------------------------------------------------
Proposed paragraphs (a)(1)(ii)(G) and (a)(1)(ii)(H) would have
required rubber insulating equipment ``other than matting'' to be
marked as Type I or Type II to indicate whether or not it was ozone-
resistant. Mr. James Thomas, President of ASTM International, submitted
comments recommending that the quoted language be deleted from these
paragraphs because the ``type classification denotes the manufacturing
material being either Nonresistant to Ozone (Type I) or Resistant to
Ozone (Type II) and applies to all [rubber insulating equipment],
including [m]atting'' (Ex. 0148).
OSHA agrees that the ASTM standards require matting to be marked
with the type to indicate whether or not it is ozone-resistant, and the
Agency has adopted the commenter's recommendation in the final rule.
Mr. Leo Muckerheide of Safety Consulting Services recommended that
OSHA require marking the maximum use voltage on electrical protective
equipment, stating:
Many electrical workers work with multiple voltages and are
infrequent users of electrical protective equipment. Therefore,
expecting them to remember which class to use with which voltage is
a potentially hazardous problem. This problem can be easily
eliminated by having the maximum use voltage marked on the
electrical protective equipment. [Ex. 0180]
OSHA rejects this recommendation. First, workers using electrical
protective equipment receive training that ensures that they know which
class of equipment to use on which voltage. The
[[Page 20329]]
record demonstrates that most of the workers covered by Sec. 1910.269
and subpart V are highly trained (see, for example, Tr. 1228) and use
electrical protective equipment to work on energized lines on a
regular, often daily, basis (see, for example, Tr. 394, 889, 1218-
1219). Furthermore, several OSHA standards require training for
employees working on or near exposed energized parts, when electrical
protective equipment would also be required. For instance, final
Sec. Sec. 1910.269(a)(2)(ii)(D) and 1926.950(b)(2)(iv) require
training in the use of electrical protective equipment for qualified
employees performing electric power generation, transmission, and
distribution work. Paragraph (c)(2) of Sec. 1910.333 contains a
similar requirement for workers performing other types of general
industry electrical work. Paragraph (b)(2) of Sec. 1926.21 contains
training requirements for workers performing construction work.
Although this requirement is more general than the training requirement
in this final standard, Sec. 1926.21 requires training in OSHA
standards applicable to the employee's work environment.
Second, electrical protective equipment meeting the applicable
consensus standards is manufactured with the Class ratings included,
but generally without labels for maximum use voltages. (See, for
example, Exs. 0048, 0049, 0050, 0066, 0067, 0068.) Requiring electrical
protective equipment to be marked with its maximum use voltage would
likely force employers to mark the equipment themselves. OSHA believes
that the permanent class-rating marking placed on electrical protective
equipment by the manufacturer provides adequate information and is less
likely to wear off over the useful life of the equipment than any
marking put in place by an employer. Thus, the Agency concludes that a
requirement for marking the maximum use voltage on electrical
protective equipment is unnecessary.
Mr. Frank Owen Brockman, representing Farmers Rural Electric
Cooperative Corporation, recommended that OSHA also require that the
markings include the company testing the equipment, the test date, and
owners of the equipment (Ex. 0173). He did not explain how including
this additional information in the markings would better protect
employees. Moreover, although requiring the employer to note the date
equipment is tested does enhance worker protection, final paragraph
(c)(2)(xii) of Sec. 1926.97 addresses this matter by requiring the
employer to certify that equipment has successfully passed the periodic
testing required by the final rule and by requiring this certification
to identify the equipment that passed the test and the date it was
tested. OSHA agrees with Mr. Brockman that keeping workers aware of the
date of last testing would enhance worker protection. Therefore, OSHA
revised the language in final paragraph (c)(2)(xii) to also require
that the certification required by the rule be made available to
employees or their authorized representatives.
It should be noted that, although not required, the markings
suggested by Mr. Muckerheide and Mr. Brockman are permitted under
paragraph (a)(1)(ii)(I).
Paragraph (a)(1)(iii) requires all markings to be nonconductive and
to be applied so as not to impair the insulating properties of the
equipment. OSHA did not receive any comments on this provision in the
proposal and has carried it forward without change into the final rule.
This requirement ensures that no marking interferes with the protection
to be provided by the equipment.
Paragraph (a)(1)(iv), which is being adopted without change from
the proposal, requires markings on gloves to be confined to the cuff
area.\20\ As OSHA explained in the preamble to the proposed rule,
markings in other areas could possibly wear off (70 FR 34828).
Moreover, having the markings in one place will allow the employee to
determine the class and type of glove quickly. Finally, as discussed
later in this section of the preamble, final paragraph (c)(2)(vii)
requires that rubber gloves normally be worn under protector gloves.
Because a protector glove is almost always shorter than the
corresponding rubber glove with which it is worn, and because the cuff
of the protector glove can easily be pulled back without removal, it is
easy to see markings on the cuff portion of the rubber glove beneath.
Any marking provided on the rubber glove in an area outside of the cuff
could not be seen with the protector glove in place.
---------------------------------------------------------------------------
\20\ The cuff area is the area near the reinforced edge of the
glove.
---------------------------------------------------------------------------
Paragraph (a)(2) of final Sec. 1926.97 contains electrical
requirements for rubber insulating blankets, matting, line hose,
gloves, and sleeves. As previously discussed, this provision uses
performance language, and does not contain a lengthy discussion of
specific test procedures.
Paragraph (a)(2)(i), which is being carried forward from the
proposed rule, requires electrical protective equipment to be capable
of withstanding the ac proof-test voltages in Table E-1 or the dc
proof-test voltages in Table E-2 of the standard.\21\ The proof-test
voltages listed in these tables have been derived from the current ASTM
standards, which also contain detailed test procedures that can be used
to determine whether electrical protective equipment is capable of
withstanding these voltages. As previously discussed, these details
were not included in the proposed rule, and this approach is being
carried forward in the final rule. Paragraph (a)(2)(i)(A) replaces
those details with a performance-oriented requirement that any proof
test can be used as long as it reliably indicates that the equipment
can withstand the proof-test voltage involved.
---------------------------------------------------------------------------
\21\ Existing Sec. 1910.137 contains Table I-2 through Table I-
6, and the proposal did not redesignate those tables. The final rule
revises all of Sec. 1910.137 so as to redesignate the tables,
starting with Table I-1. Consequently, existing Table I-2
corresponds to Table I-1 in the final rule, existing Table I-3
corresponds to Table I-2 in the final rule, existing Table I-4
corresponds to Table I-3 in the final rule, existing Table I-5
corresponds to Table I-4 in the final rule, and existing Table I-6
corresponds to Table I-5 in the final rule.
---------------------------------------------------------------------------
Mr. Muckerheide with Safety Consulting Services stated that the
standard for rubber insulating gloves, ASTM D120, lists a 280-
millimeter glove instead of the 267-millimeter glove listed in Table E-
1 in the proposed rule (Ex. 0180). He recommended making OSHA's
standard consistent with the ASTM standard or explaining the difference
in the standard.
OSHA is revising Table E-1 from the proposal in response to this
comment.
OSHA based proposed Table E-1 on Table I-2 in existing Sec.
1910.137, which, in turn, was based on the 1987 edition of ASTM D120.
Section 10.3.1 of ASTM D120-1987 lists four standard lengths for Class
0 rubber insulating gloves: 279, 356, 406, and 457 millimeters. Table 2
in that edition, however, listed 267 millimeters as the shortest length
glove even though the shortest standard length was 279 millimeters.
Unlike the 1987 edition of the consensus standard, the latest
edition, ASTM D120-2009, rounds up the standard metric sizes. Thus, the
relevant consensus standards for rubber insulating gloves list four
standard sizes of 280, 360, 410, and 460 millimeters for Classes 00, 0,
1, 2, 3, and 4 gloves. The table in the 2009 edition of the consensus
standard corresponding to Table 2 in the 1987 edition lists a 280-
millimeter glove as the shortest one.
Based on this information, OSHA concludes that the appropriate
length for the shortest glove is 280 millimeters. In addition, the
Agency does not consider the difference between the 280-millimeter
length recommended by Mr.
[[Page 20330]]
Muckerheide and the 267-millimeter proposed length to be substantial.
The 1987 and 2009 editions of the consensus standard each permit a
glove to vary from the standard length by as much as 13 millimeters.
Thus, a 280-millimeter glove can be as short as 267 millimeters.
However, to ensure consistency with the latest consensus standard, OSHA
is adopting, in Table E-1, both the 280-millimeter glove length in
place of the proposed 267-millimeter length and the rounded-up metric
sizes, as listed in the latest edition of the consensus standard.
Paragraph (a)(2)(i)(B), which is being adopted as proposed,
requires the proof-test voltage to be applied continuously for 1 minute
for insulating matting and 3 minutes for other insulating equipment.
These times are derived from on the proof-test times given in the ASTM
design standards and are appropriate for testing the design
capabilities of electrical protective equipment.
Paragraph (a)(2)(i)(C), which is being adopted as proposed,
requires rubber insulating gloves to be capable of withstanding the ac
proof-test voltage indicated in Table E-1 of the standard after a 16-
hour water soak. If rubber insulating gloves absorb water, a reduction
in insulating properties will result. Electrical work is sometimes
performed in the rain, and an employee's perspiration is often present
while the gloves are in use, so water absorption is a critical
property. The soak test is needed to ensure that rubber insulating
gloves can withstand the voltage involved under these conditions.
It should be noted that the soak test is a separate test from the
initial proof test. Gloves must be capable of passing both tests.
Paragraph (a)(2)(ii), which is being adopted as proposed, prohibits
the 60-hertz ac proof-test current from exceeding the values specified
in Table E-1 at any time during the test period. The currents listed in
the table have been taken from ASTM D120-09. This provision in the
final rule is important because, when an ac proof test is used on
gloves, the resulting proof-test current gives an indication of the
validity of the gloves' make-up, the dielectric constant of the type of
material used, its thickness, and the total area under test.
Under paragraph (a)(2)(ii)(A), which is being adopted without
change from the proposal, the maximum current for ac voltages at
frequencies other than 60 hertz is computed from the direct ratio of
the frequencies. This provision ensures that maximum current is
equivalent for varying frequencies.
Paragraph (a)(2)(ii)(B), which is being adopted as proposed,
specifies that gloves to be tested be filled with and immersed in water
to the depth given in Table E-3 and that water be added to or removed
from the glove as necessary to ensure that the water level is the same
inside and outside the glove. Table E-3 is derived from ASTM D120 and
is valid for the proof-test currents listed in Table E-1. During the ac
proof test, a gloves is filled with, and immersed in, water, and the
water inside and outside the glove forms the electrodes. The ac proof-
test current is dependent on the length of the portion of the glove
that is out of the water. Because the proof-test current is a function
of immersion depth, it is important to specify the depth in the
rule.\22\
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\22\ Atmospheric conditions might invalidate the test results at
the clearances specified in Table E-3. For instance, under certain
atmospheric conditions, the air between the water inside and outside
the glove, which forms the two electrodes, might flash over, and
thereby invalidate the test results and damage the glove. As another
example, some atmospheric conditions can lead to excessive corona
and the formation of ozone that ventilation cannot sufficiently
dissipate. To account for these atmospheric conditions, final Table
E-3 contains a note that provides that, if atmospheric conditions
make these clearances impractical, the clearances may be increased
by a maximum of 25 mm. (1 in.).
---------------------------------------------------------------------------
Paragraph (a)(2)(ii)(C) requires that, after the 16-hour water soak
specified in paragraph (a)(2)(i)(C), the 60-hertz proof-test current
not exceed the values given in Table E-1 by more than 2 milliamperes.
The allowable proof-test current must be increased for proof tests on
gloves after a 16-hour water soak because the gloves absorb a small
amount of water, which results in slightly increased current during the
test. The final rule was derived from ASTM D120, which allows an
increase in the proof-test current of 2 milliamperes. If the proof-test
current increases more than 2 milliamperes, it indicates that the
gloves absorbed too much water. OSHA has revised this provision in the
final rule to indicate more clearly that it is a requirement rather
than an exception.
Paragraph (a)(2)(iii), which is being adopted without change from
the proposed rule, prohibits electrical protective equipment that has
been subjected to a minimum breakdown voltage test from being used to
protect employees from electrical hazards. The relatively high voltages
used in testing electrical protective equipment for minimum breakdown
voltage can damage the insulating material under test (even if the
equipment passes). The intent of this rule is to prohibit the use of
equipment that has been tested for minimum breakdown voltage under
conditions equivalent to those in the ASTM standards, because minimum
breakdown tests are destructive. Such tests are performed only on
equipment samples that are to be discarded.
Paragraph (a)(2)(iv), which is being adopted as proposed, requires
ozone-resistant material (Type II) to be capable of withstanding an
ozone test that can reliably indicate that the material will resist
ozone exposure in actual use. Standardized ozone tests are given in the
ASTM specifications listed in the note following paragraph
(a)(3)(ii)(B), and compliance with these specifications will be deemed
compliance with this OSHA requirement. Around high-voltage lines and
equipment, a luminous discharge, called electric corona, can occur due
to ionization of the surrounding air caused by a voltage gradient that
exceeds a certain critical value. The blue corona discharge is
accompanied by a hissing noise and by ozone, which can cause damage to
certain types of rubber insulating materials. Therefore, when there is
a chance that ozone may be produced at a work location, electrical
protective equipment made of ozone-resistant material is frequently
used. The final rule ensures that ozone-resistant material will, in
fact, be resistant to the deteriorating effects of the gas. The final
rule also provides that visible signs of ozone deterioration, such as
checking, cracking, breaks, and pitting, are evidence of failure to
meet the requirements for ozone-resistant material.\23\
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\23\ ASTM F819-10, Standard Terminology Relating to Electrical
Protective Equipment for Workers, which is listed in the note
following paragraph (a)(3)(ii)(B), defines ``ozone cutting and
checking'' as: ``Cracks produced by ozone in a material under
mechanical stress.''
---------------------------------------------------------------------------
Paragraph (a)(3) addresses the workmanship and finish of electrical
protective equipment. Because physical irregularities can interfere
with the insulating properties of the equipment and thus reduce the
protection it affords, paragraph (a)(3)(i) prohibits the presence of
physical irregularities that can adversely affect the insulating
properties of the equipment and that can be detected by the tests or
inspections required under other provisions in Sec. 1926.97. In the
final rule, OSHA has revised the language for this provision to clarify
that ``harmful physical irregularities'' (the term used in the
proposal) means ``physical irregularities that can adversely affect the
insulating properties of the equipment.''
OSHA recognizes that some minor irregularities are nearly
unavoidable in the manufacture of rubber goods, and
[[Page 20331]]
these imperfections may be present in the insulating materials without
significantly affecting the insulation. Paragraph (a)(3)(ii), which is
being adopted without change from the proposal, describes the types of
imperfections that are permitted. Even with these imperfections,
electrical protective equipment must be capable of passing the
electrical tests specified in paragraph (a)(2).
Since paragraph (a) of final Sec. 1926.97 is written in
performance-oriented language, OSHA has included a note at the end of
the paragraph stating that rubber insulating equipment meeting the
requirements of the listed ASTM standards will be deemed in compliance
with the performance requirements of final Sec. 1926.97(a). This list
of ASTM standards references the latest revisions of those documents.
The Agency has reviewed the referenced ASTM standards and has found
them to provide suitable guidance for compliance with the performance
criteria of Sec. 1926.97(a).\24\
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\24\ See the extended discussion, earlier in this section of the
preamble, on how to address future revisions of the listed consensus
standards, as well as earlier versions of the listed consensus
standards.
---------------------------------------------------------------------------
Paragraph (b). Paragraph (b) of final Sec. 1926.97 addresses
electrical protective equipment other than the rubber insulating
equipment addressed in paragraph (a). Equipment falling under this
paragraph includes plastic guard equipment, insulating barriers, and
other protective equipment intended to provide electrical protection to
employees.
Mr. Steven Theis, representing MYR Group, requested that OSHA
clarify that equipment complying with the ASTM and IEEE consensus
standards mentioned in the proposal would constitute compliance with
the final rule (Ex. 0162). In the proposal, OSHA pointed to ASTM F712.
OSHA has reviewed ASTM F712-06 (2011) and has found that it provides
suitable guidance for plastic guard equipment that employers can use to
comply with final Sec. 1926.97(b). To clarify the standard, OSHA has
added a new note to paragraph (b) to indicate that OSHA will consider
plastic guard equipment to conform to the performance requirements of
paragraph (b) if it meets, and is used in accordance with, ASTM F712-06
(2011).
In the proposal, the Agency also pointed to IEEE Std 516, Guide for
Maintenance Methods on Energized Power Lines, as support for the
electrical criteria in proposed paragraph (b). The Agency has not
referenced this consensus standard in the final rule. The IEEE standard
does not contain specifications or test methods for electrical
protective equipment. Instead, that consensus standard contains work
methods for live-line work, including criteria for evaluating
insulating tools and equipment. The Agency notes that the criteria for
evaluating insulating tools and equipment specified in the IEEE
standard are equivalent to the design criteria for electrical
protective equipment contained in paragraph (b) in the final rule.
Paragraph (b)(1), which is being adopted without substantive change
from the proposed rule, requires electrical protective equipment to be
capable of withstanding any voltage that might be imposed on it. The
voltage that the equipment must withstand includes transient
overvoltages, as well as the nominal voltage that is present on an
energized part of an electric circuit. Equipment withstands a voltage
if it maintains its integrity without flashover or arc through.
Equipment conforming to a national consensus standard for that type
of equipment will generally be considered as complying with this rule
if that standard contains proof testing requirements for the voltage
involved. In the proposal, OSHA considered accepting electrical
protective equipment that was capable of passing a test equivalent to
that described in ASTM F712 or IEEE Std 516 for types of equipment not
addressed by any consensus standard. OSHA invited comments on whether
these standards contain suitable test methods and whether equipment
passing those tests should be acceptable under the OSHA standard.
Rulemaking participants generally agreed that the consensus
standards provide suitable guidance for the equipment they addressed.
(See, for example, Exs. 0162, 0230.) For instance, IBEW stated:
The test methods referenced in these standards are suitable for
the types of equipment they are designed for . . . [This] equipment
[has] proven to be acceptable for use in this industry. [Ex. 0230]
Mr. Steven Theis of MYR Group agreed that the ``specified standards
contain suitable test methods'' (Ex. 0162).
As noted previously, OSHA has reviewed ASTM F712-06 (2011) and
found that it provides suitable guidance for compliance with final
paragraph (b). The Agency has included a note in the final rule to
indicate that plastic guard equipment is deemed to conform to the
performance requirements of paragraph (b) if the equipment conforms to
that consensus standard.
ASTM maintained that none of the ASTM standards listed in the
proposed standard contain an impulse test method for transient
overvoltages (Ex. 0148). The organization recommended that the final
rule reflect the current referenced consensus standards.
ASTM misconstrues paragraph (b)(1) of the final rule. Paragraph
(b)(1) of the final rule does not require impulse testing as ASTM
alleges. Rather, it is a performance requirement that equipment be
capable of withstanding both the steady-state voltages and transient
(or impulse) overvoltages, to which it will be subjected. Both types of
voltages can appear across the equipment during use. (See the summary
and explanation for final Sec. 1926.960(c)(1), later in this section
of the preamble, for a discussion of maximum transient overvoltages
that can appear on electric power lines and equipment.)
The typical test method contained in the ASTM standards for
determining minimum breakdown voltage (or withstand voltage) requires
testing at substantially higher voltages than those on which the
equipment will be used. (See, for example, Exs. 0048, 0053, 0071.) In
addition, minimum breakdown voltage testing is performed using a
steadily rising ac voltage, in contrast to impulse testing, in which
the overvoltage is applied for a very short period (id.). As noted in
IEEE Std 516-2009, the existing standards for insulating tools and
equipment do not address whether equipment passing the ac withstand
voltage tests in those standards will also withstand transient voltage
stresses (Ex. 0532). However, the IEEE standard suggests the use of a
1.3 ratio to convert ac withstand voltages to impulse, or transient,
voltages (id.). While the IEEE standard notes that research in this
area is ongoing, OSHA concludes that, in the absence of better
information, employers may rely on this ratio and multiply the ac
minimum breakdown voltage for protective equipment by this value to
determine if that equipment can withstand the expected transient
overvoltages on energized circuits. For example, insulating equipment
with a minimum breakdown, or withstand, voltage of 20,000 volts is
capable of withstanding a maximum transient overvoltage of 26,000
volts. This equipment would be acceptable for use to protect employees
from phase-to-ground exposures on a circuit operating at 15-kilovolt,
phase-
[[Page 20332]]
to-phase, with a 3.0 per unit maximum transient overvoltage.\25\
---------------------------------------------------------------------------
\25\ The maximum impulse voltage for this equipment is 20
kilovolts times 1.3, or 26 kilovolts. The maximum phase-to-ground
use voltage for the equipment is 26 kilovolts divided by the maximum
transient overvoltage in kilovolts, or 8.7 kilovolts. The phase-to-
phase circuit voltage for this exposure is 8.7 kilovolts times
[radic]3, or 15 kilovolts.
---------------------------------------------------------------------------
The Alabama Rural Electric Association of Cooperatives, requested
that OSHA provide a definition of ``transient overvoltage'' and a
suggested method of calculation (Ex. 0224).
IEEE Std 516-2009 contains the following suitable guidance
(although, as stated earlier, the standard does not contain
specifications or test methods for electrical protective equipment).
First, the IEEE standard contains the industry-recognized definition of
``transient overvoltage,'' which reads as follows:
Voltage that exceeds the maximum operating line-to-ground
voltage. This voltage may be the result of a transient or switching
surge. [Ex. 0532 \26\]
---------------------------------------------------------------------------
\26\ This is the definition of ``overvoltage,'' for which
``transient overvoltage'' is a synonym.
Second, the IEEE consensus standard contains methods of determining
the maximum transient overvoltage on an electric power generation,
transmission, or distribution system and, as noted earlier, discusses
comparing the ability of insulation equipment to withstand a transient
overvoltage based on its ability to withstand voltages under more
typical testing conditions (Ex. 0532). OSHA has not duplicated this
information in Sec. 1926.97. It is copyrighted information that is
publicly available. However, OSHA concludes that the IEEE standard
provides suitable guidance that can assist employers in complying with
paragraph (b)(1) and has added a reference to that consensus standard
in the note following that paragraph in the final rule.
The proposed rule invited comments on the need to set specific
electrical performance values in the standard and on whether the
electrical test criteria in ASTM F968 \27\ (which were summarized in
Table IV-1 and Table IV-2 of the preamble to the proposal (70 FR
34830)) could be applied to all types of electrical protective
equipment covered by proposed paragraph (b). IBEW commented that the
test values and use values in ASTM F968 are appropriate for
electrically insulating plastic guard equipment, but suggested that the
values are not suitable for other types of equipment because plastic
guard equipment is designed to perform differently than other types of
electrical protective equipment (Ex. 0230). Based on the IBEW comment,
OSHA has not included in the final rule the values from Table IV-1 and
Table IV-2. Moreover, since the final rule is written in performance
terms, inclusion of values like those included in these tables is
unnecessary.
---------------------------------------------------------------------------
\27\ The proposal noted that there were two ASTM standards
addressing plastic guard equipment, F712, which contained test
methods, and F968, which contained specifications (70 FR 34829-
34830, June 15, 2005). ASTM has since combined those two standards
into a single one, F712-06 (2011), which contains both test methods
and specifications for plastic guard equipment.
---------------------------------------------------------------------------
Final paragraph (b)(2) addresses the properties of insulating
equipment that limit the amount of current to which an employee is
exposed. Paragraph (b)(2)(i), which is being adopted without change
from the proposal, requires electrical protective equipment used as the
primary insulation of employees from energized parts to be capable of
passing a test for current (that is, a proof test) when subjected to
the highest nominal voltage on which the equipment is to be used.
Paragraph (b)(2)(ii), which is also being adopted as proposed, provides
that during the test, the equipment current may not exceed 1
microampere per kilovolt of phase-to-phase applied voltage. This
requirement will prevent dangerous electric shock to employees by
prohibiting use of both poor insulating materials and good insulating
materials that are contaminated with conductive substances (for
example, fiberglass-reinforced plastic coated with a conductive
finish). The limit for current has been derived from IEEE Std 516, and
OSHA believes such a limit is reasonable and appropriate.
In the preamble to the proposed rule, the Agency invited comments
on whether another value would better protect employees. IBEW commented
on this issue as follows:
The IEEE Standard 516 limit of 1 microampere per kilovolt of
phase-to-phase applied voltage is appropriate for testing equipment
used for primary insulation of employees from energized parts. This
limit has apparently worked to keep inferior protective equipment
of[f] the market. [Ex. 0230]
One commenter was concerned that the proposed current limit might
not protect employees in the event that a fault occurred (Ex. 0126).
OSHA believes that this concern is unfounded. During a fault, the
voltage on a circuit typically falls, and the equipment current would
fall with it. Although it is possible that transient overvoltages may
occur, either during a fault on an adjacent phase or during switching
operations, such overvoltages are extremely short in duration, and the
possible resulting increase in equipment current should not prove life-
threatening to employees.
ASTM stated that the only one of its standards that includes a 1-
microampere per kilovolt requirement is ASTM F712 on plastic guard
equipment (Ex. 0148). The organization recommended that OSHA limit this
provision to this type of equipment.
OSHA is not adopting ASTM's recommendation. The Agency notes that
ASTM F712 is not the only ASTM standard that limits equipment current
to values less than 1 microampere per kilovolt of test voltage. ASTM
F711, Standard Specification for Fiberglass-Reinforced Plastic (FRP)
Rod and Tube Used in Live Line Tools, limits maximum current during the
dielectric testing prescribed in that standard to values substantially
less than 1 microampere per kilovolt of test voltage (Ex. 0053).\28\
Further, as noted previously, this limit has been derived from IEEE Std
516. Thus, OSHA concludes that the 1-microampere limit is reasonable
and appropriate.\29\
---------------------------------------------------------------------------
\28\ Table 2 in ASTM F711-02 sets maximum leakage current for
different types of rod and tube used in live-line tools (Ex. 0053).
The highest value in this table is 14 microamperes. A note to the
table provides that, for special applications, the maximum
acceptable leakage current is twice the value listed in the table,
so that 28 microamperes is the highest acceptable leakage current.
The voltage applied during this test is 50 kilovolts. Thus, the
maximum current is less than 1 microampere per kilovolt.
\29\ It should be noted that the equipment current requirement
contained in paragraph (b)(2) does not apply to rubber insulating
equipment, which is covered by paragraph (a).
---------------------------------------------------------------------------
Note 1 to paragraph (b)(2), which is being adopted without
substantive change from the proposal, emphasizes that this paragraph
applies to equipment that provides primary insulation from energized
parts, which is consistent with the plain language of paragraph
(b)(2)(i). The note also clarifies that paragraph (b)(2) does not apply
to equipment used for secondary insulation or equipment used for brush
contact only. OSHA considers primary insulation to be the insulation
that is placed directly between an employee and an energized part or,
for live-line barehand work, between an employee and ground. Insulation
that supplements the primary insulation, for example, a second form of
insulation placed between the employee and ground (in addition to the
primary insulation), is secondary insulation.
Note 2 to paragraph (b)(2), which is being adopted without change
from the proposal, provides that when equipment is tested with ac
voltage, the current measured during the test consists of three
components: (1) Capacitive
[[Page 20333]]
current caused by the dielectric properties of the equipment being
tested, (2) conduction current through the equipment, and (3) leakage
current passing along the surface of the equipment. The conduction
current is negligible for materials typically used in insulating
equipment, and the leakage current should be small for clean, dry
insulating equipment. The capacitive component usually predominates
when insulating equipment is tested in good condition.
OSHA expects that the tests required under final paragraphs (b)(1)
and (b)(2) will normally be performed by the manufacturer during the
design process and periodically during the manufacturing process. The
Agency recognizes, however, that some employers might want to use
equipment that is made of insulating materials but that was not
intended by the manufacturer to be used as insulation. For example, a
barrier made of rigid plastic may be intended for use as a general
purpose barrier. An employer could test the barrier under paragraphs
(b)(1) and (b)(2), and, if the equipment passes the tests, it would be
acceptable for use as insulating electrical protective equipment.
Paragraph (c). Although existing construction standards do not
contain provisions for the care and use of insulating equipment, OSHA
believes provisions of this type can contribute greatly to employee
safety. Electrical protective equipment is, in large part, manufactured
in accordance with the latest ASTM standards. This would probably be
the case even in the absence of OSHA regulation. However, improper use
and care of this equipment can easily reduce, or even eliminate, the
protection afforded by this equipment. Therefore, OSHA proposed to add
new requirements for the in-service care and use of electrical
protective equipment to the design standards already contained in
existing Sec. 1926.951(a)(1). These new provisions are being adopted
in the final rule and will help ensure that these safety products
retain their insulating properties.
Paragraph (c)(1), which is being adopted without change from the
proposal, requires electrical protective equipment to be maintained in
a safe and reliable condition. This general, performance-oriented
requirement, which applies to all equipment addressed by final Sec.
1926.97, helps ensure that employees are fully protected from electric
shock.
Detailed criteria for the use and care of specific types of
electrical protective equipment are contained in the following ASTM
standards:
ASTM F478-09, Standard Specification for In-Service Care of
Insulating Line Hose and Covers.
ASTM F479-06 (2011), Standard Specification for In-Service Care of
Insulating Blankets.
ASTM F496-08, Standard Specification for In-Service Care of
Insulating Gloves and Sleeves.
The requirements in final paragraph (c)(2) are derived from these
standards.
Paragraph (c)(2) applies only to rubber insulating blankets,
covers, line hose, gloves, and sleeves. No consensus standards address
the care and use of other types of electrical protective equipment.
Whereas the material design specifications for rubber insulating
matting is addressed in Sec. 1926.97(a), the in-service care of this
matting is not covered by any ASTM standard or by existing Sec.
1910.137(b)(2). This type of equipment is generally permanently
installed to provide supplementary protection against electric shock.
Employees stand on the matting, and they are insulated from the floor,
which is one of the grounds present in the work area. This provides a
degree of protection from phase-to-ground electric shock. Because this
type of equipment is normally left in place after it is installed, and
because it is not relied on for primary protection from electric shock
(the primary protection is provided by other insulating equipment or by
insulating tools), it does not need to be tested on a periodic basis
and need not be subject to the same careful inspection before use that
other insulating equipment must receive. It should be noted, however,
that rubber insulating matting is still required to be maintained in a
safe, reliable condition under paragraph (c)(1).
In final paragraph (c)(2)(i) and Table E-4, which are being adopted
without substantive change from the proposal, OSHA is incorporating the
margins of safety recognized in the ASTM standards by restricting the
use of insulating equipment to voltages lower than the proof-test
voltages given in Table E-1 and Table E-2. The rubber insulating
equipment addressed in Sec. 1926.97(a) is to be used at lower voltages
than the voltages the equipment is designed to withstand. For instance,
although Class 4 equipment is currently designed to be capable of
withstanding voltages of up to 40 kilovolts, the maximum use voltage
for such equipment is 36 kilovolts (see also, for example, ASTM F496 on
the care and use of rubber insulating gloves and sleeves). The use of
insulating equipment at voltages less than the actual breakdown voltage
provides a margin of safety for the employee.
The maximum use voltage for class 3 equipment in Table E-4 in the
final rule is being corrected to 26,500. OSHA proposed that the maximum
use voltage for this class of equipment be 26,000. OSHA intended this
cell in the proposed table to read 26,500, as it is in Table I-5 in
existing Sec. 1910.137 and in the applicable consensus standards, but
an inadvertent error in printing resulted in the wrong number being
entered in the table.
In the proposed rule, Note 1 to Table E-4 explained how the maximum
use voltage of electrical protective equipment varies depending on
whether multiphase exposure exists. In the general case, electrical
protective equipment must be rated for the full phase-to-phase voltage
of the lines or equipment on which work is being performed. This
requirement ensures that employees are protected against the most
severe possible exposure, that is, contact between one phase conductor
and another. However, if the employee is only exposed to phase-to-
ground voltage, then the electrical protective equipment selected can
be based on this lower voltage level (nominally, the phase-to-phase
voltage divided by [radic]3). For example, a three-phase, solidly
grounded, Y-connected overhead distribution system could be run as
three phase conductors with a neutral or as three single-phase circuits
with one phase conductor and a neutral each. If only one phase
conductor is present on a pole, there is no multiphase exposure. If all
three phase conductors are present, the multiphase exposure can be
removed by insulating two of the phases or by isolating two of the
phases.\30\ After the insulation is in place or while the employee is
isolated from the other two phase conductors, there is no multiphase
exposure, and electrical protective equipment rated for the phase-to-
ground voltage could be used.\31\
---------------------------------------------------------------------------
\30\ Depending on the configuration of the system, an employee
could be isolated from two of the phases on the pole by approaching
one of the outside phase conductors and working on it from a
position where there is no possibility of coming too close to the
other two phase conductors. Isolation of the employee may be
impossible for some line configurations.
\31\ It should be noted that, until the multiphase exposure has
actually been removed, the phase-to-phase voltage remains the
maximum use voltage. Thus, the maximum use voltage of any insulation
used to ``remove phase-to-phase exposure'' must be greater than or
equal to the phase-to-phase voltage on the system.
---------------------------------------------------------------------------
In the proposal, the Agency requested information about whether
employees can be insulated or isolated from multiphase exposure to
ensure safe use of electrical protective equipment. The
[[Page 20334]]
comments generally supported the note to proposed Table E-4 and
previously codified in Table I-5 in existing Sec. 1910.137. (See, for
example, Exs. 0155, 0175, 0177, 0227.) Mr. Charles Kelly of EEI
---------------------------------------------------------------------------
explained:
[T]he typical practice in the industry is for employees to cover
the first phase from a position where the other phases cannot be
reached. This practice isolates employees from multiphase exposure.
Thus, the use of phase-to-ground voltage-rated equipment is safe.
Many utilities use a class of equipment which is rated for the
phase to ground voltage and rely on isolation and, to a lesser
extent, cover-up equipment, to remove the potential for a multiphase
exposure. Multiphase exposure is always avoided regardless of
whether protective equipment (gloves or gloves and sleeves) is rated
for the phase to phase voltage. Outside of rubber blankets, cover-up
equipment is considered secondary protection against brush contact.
Isolation from phases different than the one being worked on has
always and will continue to be the primary form of defense against a
phase to phase contact. The administrative control of cover on the
way in and uncover on the way out ensures the cover-up equipment is
placed from a position which isolates the worker. A worker will
always cover the first phase from a position where he cannot reach
the other phases. . . .
The terminology for maximum use voltage in ASTM F-819 has always
recognized this work practice: Thus, the ability to use phase to
ground voltage rated equipment is considered by the industry to be
both prudent and safe. [Ex. 0227; emphasis included in original]
Mr. Thomas Taylor of Consumers Energy agreed that these practices
isolate employees from multiphase exposure so that using equipment
based on the phase-to-ground voltage is safe (Ex. 0177). Ms. Salud
Layton of the Virginia, Maryland & Delaware Association of Electric
Cooperatives similarly believed that using isolating work practices can
minimize employee exposure. She stated that, while ``isolation or
insulation of the employee from differing potentials in the work zone
is limited to the ability of the insulating equipment to cover exposed
parts,'' work practices can greatly minimize employee exposure (Ex.
0175).
IBEW did not specifically object to the language in the note to
proposed Table E-4, but cautioned:
To ensure a worker is isolated from contact to an energized
circuit, the isolating device has to physically prohibit the worker
from making contact, and the device has to maintain the electrical
integrity of the energized circuit. Although the isolating device
does not need to be permanent, the device should have the physical
strength to ensure isolation in the case of a slip or fall, and
other types of unintentional movements. [Ex. 0230]
The union also maintained that ``the insulating value of the equipment
would have to be . . . rated at the phase-to-phase voltage of the
circuit being worked'' (id.).
Another commenter, however, objected to the preamble statements
that permitted using phase-to-ground rated insulation, stating:
``Industry practice has always been to use protective equipment rated
for the phase-to-phase rms voltage'' (Ex. 0184).
After considering the rulemaking record on this issue, OSHA
concludes that the note to proposed Table E-4 is necessary and
appropriate and has carried it forward into the final rule without
substantive change. The comments broadly supported the proposed note.
In addition, the note is identical to Note 1 to Table I-5 of existing
Sec. 1910.137. As observed by the commenters, when multiphase exposure
has been removed, by either isolating or insulating the employee, the
worker is adequately protected against electric shock from the
remaining phase-to-ground exposure by using phase-to-ground rated
electrical protective equipment. The extent to which the note was
supported contradicts the comment that industry practice is to use
phase-to-phase rated electrical protective equipment. To address IBEW's
concerns, OSHA emphasizes that any insulation used to remove multiphase
exposure must adequately protect workers carrying out their tasks from
factors that could negate the insulation's purpose. These factors
include, among other things, worker movements such as reaching for
tools, adjusting clothing or personal protective equipment, and slips
and falls. Finally, OSHA agrees with IBEW that insulation used to
protect employees from phase-to-phase exposure must be rated for the
phase-to-phase exposure. After all, until this protective equipment is
installed, there is phase-to-phase exposure.
Paragraph (c)(2)(ii), which is being adopted substantially as
proposed, requires insulating equipment to be visually inspected before
use each day and immediately after any incident that can reasonably be
suspected of causing damage. In this way, obvious defects can be
detected before an accident occurs. Possible damage-causing incidents
include exposure to corona and direct physical damage. Additionally,
rubber gloves must be subjected to an air test, along with the visual
inspection. In the field, this test usually consists of rolling the
cuff towards the palm so that air is entrapped within the glove. In a
testing facility, a mechanical inflater is typically used. In either
case, punctures and cuts can easily be detected. The note following
paragraph (c)(2)(ii) indicates that ASTM F1236-96 (2012), Standard
Guide for Visual Inspection of Electrical Protective Rubber Products,
contains information on how to inspect rubber insulating equipment and
descriptions and photographs of potential irregularities in the
equipment.
Electrical protective equipment could become damaged during use and
lose some of its insulating value. Final paragraph (c)(2)(iii), which
is being adopted without substantive change from the proposal, lists
types of damage that cause the insulating value of rubber insulating
equipment to drop, for example, a hole, tear, puncture, or cut, or an
embedded foreign object. The equipment may not be used if any of the
defects listed here or in paragraph (c)(2)(iii), or any other defect
that damages its insulating properties, is present.
Defects other than those listed in paragraph (c)(2)(iii) might
develop during use of the equipment and could also affect the
insulating or mechanical properties of the equipment. If such defects
are found, paragraph (c)(2)(iv), which is being adopted without change
from the proposal, requires the equipment to be removed from service
and tested in accordance with other requirements in paragraph (c)(2).
The results of the tests will determine if it is safe to return the
items to service.
Foreign substances on the surface of rubber insulating equipment
can degrade the material and lead to damage to the insulation.
Paragraph (c)(2)(v), which is being adopted as proposed, requires the
equipment to be cleaned as needed to remove any foreign substances.
Over time, certain environmental conditions can also cause
deterioration of rubber insulating equipment. Final paragraph
(c)(2)(vi), which is being adopted without substantive change from the
proposal, requires insulating equipment to be stored so that it is
protected from damaging conditions and substances, such as light,
temperature extremes, excessive humidity, and ozone. This requirement
helps the equipment retain its insulating properties as it ages. OSHA
has replaced the proposed term ``injurious substances and conditions''
with ``damaging substances and conditions'' to make it clear that the
equipment must be protected from substances and conditions that might
damage it rather
[[Page 20335]]
than substances and conditions that could injure workers.
In connection with this requirement, the Agency does not believe
that it is safe to store equipment on trucks for extended periods
between use if such storage would expose the equipment to extremes of
temperature or humidity. It may be necessary, under some circumstances,
to store equipment indoors during prolonged periods when employees are
not using the equipment. Workers are dependent upon electrical
protective equipment for their safety, and all reasonable means of
protecting it from unnecessary damage must be employed.
Rubber insulating gloves are particularly sensitive to physical
damage during use. Through handling conductors and other electrical
equipment, an employee can damage the gloves and lose the protection
they provide. For example, a sharp point on the end of a conductor
could puncture the rubber. To protect against damage, protector gloves
(made of leather) are worn over the rubber gloves. Paragraph
(c)(2)(vii) recognizes the extra protection afforded by leather gloves
and requires their use over rubber gloves, except under limited
conditions.
Proposed paragraph (c)(2)(vii)(A) provided that protector gloves
are not required with Class 0 or Class 00 gloves under limited-use
conditions, that is, when unusually high finger dexterity is needed for
small equipment and parts manipulation. This exception is necessary to
allow work to be performed on small energized parts. The Agency is
adopting the proposed provision with one revision. Under paragraph
(c)(2)(i) and Table E-4, which are being adopted without substantive
change from the proposal, the maximum voltage on which Class 0 and
Class 00 gloves can be used is 1,000 volts and 500 volts, respectively.
Mr. James A Thomas, President of ASTM International, pointed out that
Section 8.7.4 of ASTM F496 restricts the use of Class 00 rubber
insulating gloves to voltages of 250 volts, ac, or less when they are
used without protectors (Ex. 0148). Moreover, the consensus standard
also includes a maximum dc voltage for Class 00 gloves used without
protectors. Section 8.7.4 of ASTM F496-02a, Standard Specification for
In-Service Care of Insulating Gloves and Sleeves, states:
Protector gloves may be omitted for Class 0 gloves, under
limited use conditions, where small equipment and parts manipulation
require unusually good finger dexterity. Under the same conditions,
Class 00 gloves may be used without protectors, but only at voltages
up to and including 250 V a-c or 375 V d-c. Other classes of gloves
may be used without protector gloves for similar conditions only
where the possibility of physical damage to the gloves is unlikely
and provided the voltage class of the glove used is one class above
the voltage exposure. Rubber insulating gloves that have been used
without protectors shall not be used with protectors until given an
inspection and electrical retest. [Ex. 0051]
Based on Section 8.7.4 of ASTM F496-02a, the Agency concludes that
using Class 00 gloves without protectors on voltages above 250 volts,
ac, or 375 volts, dc, is considered to be unsafe by the experts on the
consensus standards committee.\32\ In the final rule, OSHA has
therefore included a new paragraph (c)(2)(vii)(B) addressing the use of
Class 00 gloves and incorporating these two voltage restrictions on the
use of Class 00 gloves without protectors. Consequently, OSHA
renumbered proposed paragraphs (c)(2)(vii)(B) and (c)(2)(vii)(C) as
paragraphs (c)(2)(vii)(C) and (c)(2)(vii)(D), respectively, and is
adopting them without substantive change.
---------------------------------------------------------------------------
\32\ ASTM F496-08 contains an identical requirement in Section
8.7.4.
---------------------------------------------------------------------------
As noted earlier, if protector gloves are not worn, there is a
danger a sharp object could puncture the rubber. The resulting hole
could endanger employees handling live parts because of the possibility
that current could arc through the hole to the employee's hand or that
leakage could develop and expose the employee to electric shock. At 250
volts, ac, or less, or 375 volts, dc, or less, for Class 00 gloves, and
at 1,000 volts or less for Class 0 gloves, the danger of current
passing through a hole is low, and an employee is protected against
electric shock as long as the live part itself does not puncture the
rubber and contact the employee's hand (59 FR 4328). Although the type
of small parts, such as small nuts and washers, encountered in work
covered by the exception are not likely to do this, the danger still
exists (id.). OSHA, therefore, is adopting, without substantive change
from the proposal, a note to final paragraph (c)(2)(vii)(A) that
provides that persons inspecting rubber insulating gloves used under
these conditions need to take extra care in visually examining them and
that employees using the gloves under these conditions need to take
extra care to avoid handling sharp objects.
Under paragraph (c)(2)(vii)(C), classes of rubber insulating gloves
other than Class 0 and Class 00 may be used without protector gloves
only if: (1) The employer can demonstrate that the possibility for
physical damage to the glove is small, and (2) gloves at least one
class higher than required for the voltage are used. For example, if a
Class 2 glove is used at 7,500 volts or less (the maximum use voltage
for Class 1 equipment pursuant to Table E-4) and the employer can
demonstrate that the possibility of damage is low, then protector
gloves need not be used. The final rule ensures that, under the
conditions imposed by the exception, damage is unlikely, and the rule
further reduces the risk to the employee by requiring thicker
insulation as a measure of extra physical protection that will better
resist puncture during use.\33\ In addition, the consensus standard
permits these classes of rubber insulating gloves to be used without
protectors under the same conditions (Ex. 0051). This exception does
not apply when the possibility of damage is significant, such as when
an employee is using a knife to trim insulation from a conductor or
when an employee has to handle moving parts, such as conductors being
pulled into place.
---------------------------------------------------------------------------
\33\ The thickness of the rubber increases with increasing class
of rubber insulating glove (for example, from Class 0 to Class 1).
---------------------------------------------------------------------------
Mr. Brockman with Farmers Rural Electric Cooperative Corporation
recommended, without explanation, that there should be no exception
permitting the use of rubber insulating gloves above Class 0 without
protectors (Ex. 0173).
The Agency rejects this recommendation. OSHA has explained that it
is safe to use Class 1 and higher rubber insulating gloves without
protectors under the conditions imposed by final paragraph
(c)(2)(vii)(C). OSHA notes, however, that electric power generation,
transmission, and distribution work covered by Sec. 1910.269 and
subpart V will nearly always pose a substantial probability of physical
damage to rubber insulating gloves worn without protectors. Thus, the
exception contained in paragraph (c)(2)(vii)(C) will rarely apply when
rubber insulating gloves are used for that type of work. However,
electrical protective equipment covered by Sec. 1926.97 is used
outside of electric power generation, transmission, and distribution
work, and there may be rare cases in these other types of work, for
example, in product manufacturing or testing laboratories, in which the
possibility of damage is slight.
To ensure that no loss of insulation has occurred, paragraph
(c)(2)(vii)(D) prohibits any rubber insulating gloves used without
protector gloves from being reused until the rubber gloves have been
tested in accordance with paragraphs (c)(2)(viii) and (c)(2)(ix),
[[Page 20336]]
which address required test voltages and the adequacy of the test
method, respectively. It should be noted that this testing is required
regardless of whether the glove is Class 0 or 00, as permitted in
paragraphs (c)(2)(vii)(A) and (c)(2)(vii)(B), or is Class 1 or higher,
as permitted in paragraph (c)(2)(vii)(C).
The National Electrical Contractors Association (NECA) and several
NECA chapters objected to the requirement to test rubber insulating
gloves after use without protectors. (See, for example, Exs. 0127,
0171, 0172, 0188.) They argued that there was no safety benefit and
that the increased frequency of testing would be a burden on employers.
For example, NECA stated:
The preamble doesn't include any information on electrical
injuries resulting from the failure of insulated gloves used without
leather protectors. Thus, requiring insulating gloves to be retested
after each use without a protector is a burden upon the employer
without offering any additional safety to employees. When using
gloves in Classes 1-4, protectors often must be removed for reasons
of manual dexterity, but the parts being worked on are fairly large
which minimizes the likelihood for damage. Current techniques of
inspecting and air-testing insulating gloves are sufficient to
identify damaged gloves. [Ex. 0171]
Another commenter, Mr. Tom Chappell of the Southern Company, argued
that an accelerated testing schedule (every 90 days instead of every 6
months) should be an acceptable alternative to testing each time a
rubber insulating glove is used without a protector (Ex. 0212).
OSHA disagrees with these objections. First, the consensus standard
also contains this requirement, which indicates that the consensus of
expert opinion considers that the requirement provides necessary
additional safety to employees (Ex. 0051). Second, a visual inspection
and air test may not detect minor damage that a voltage test will. Even
Mr. Chappell believes that additional testing is required to supplement
the visual inspection. Third, testing on an accelerated schedule would
allow such damage to go undetected until the next test, which could be
as long as 89 days under Mr. Chappell's recommended testing regimen.
Fourth, OSHA believes that the requirement to test rubber insulating
gloves used without protectors will strongly discourage any unnecessary
use of the gloves without protectors because of the expense of the test
and because testing gloves shortens their useful life. Finally, any
additional burden on employers is insubstantial, as employers are
already required to do much of the testing specified by the final rule.
In addition, existing Sec. 1910.137(b)(2)(vii)(B) already requires
gloves used without protectors to be tested before being used at a
higher voltage.\34\ Therefore, OSHA has carried forward proposed
paragraph (c)(2)(vii)(C) into the final rule without change.
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\34\ Existing Sec. 1910.137(b)(2)(vii)(B) only requires gloves
to be tested before being used on a higher voltage. The final rule
adopts the proposed revision to this requirement so that rubber
insulating gloves used without protectors must be tested before
reuse after any use without protector gloves. For the purposes of
Sec. Sec. 1926.97(c)(2)(vii)(D) and 1910.137(c)(2)(vii)(D),
``reuse'' means any use after the limited use permitted without
protector gloves.
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Paragraph (c)(2)(viii), which is being adopted as proposed,
requires insulating equipment to be tested periodically at the test
voltages and testing intervals specified in Table E-4 and Table E-5,
respectively. These tests will verify that electrical protective
equipment retains its insulating properties over time. Table E-4 lists
the retest voltages that are required for the various classes of
protective equipment, and Table E-5 presents the testing intervals for
the different types of equipment. These test voltages and intervals
were derived from the relevant ASTM standards.
Mr. Thomas Frank of Ameren Company objected to the inclusion of
rubber insulating line hose in proposed Table E-4 and Table E-5 (Ex.
0209). He argued that the applicable consensus standard does not
designate a test method for this equipment.
OSHA disagrees with this objection. Contrary to Mr. Frank's
assertion, ASTM D1050, Standard Specification for Rubber Insulating
Line Hose, does contain test methods for rubber insulating line hose
(Ex. 0068).\35\ Table E-5, which specifies test intervals for rubber
insulating equipment, only requires testing of line hose either when
the insulating value is suspect \36\ or after repair. In these cases,
testing is the only way of ensuring that the insulating properties of
the equipment are at an acceptable level (id.). After all, paragraph
(a)(2)(i) requires rubber insulating equipment to be capable of passing
electrical tests. When the insulating value of the equipment is
suspect, or when the equipment has been altered, as it will have been
during any repair, there is simply no way other than testing to
determine whether the equipment retains the required insulating value.
Therefore, OSHA has carried proposed Table E-4 and Table E-5 into the
final rule without substantive change.
---------------------------------------------------------------------------
\35\ Both the 1990 edition of ASTM D1050 referenced in the note
to existing Sec. 1910.137(b)(2)(ix) and the 2005 edition referenced
in the note to final Sec. 1926.97(c)(2)(ix) contain test methods
for rubber insulating line hose.
\36\ The insulating value of rubber insulating equipment is
suspect when the inspection required by final paragraph (c)(2)(ii)
leads to questions about the quality of the insulation or uncovers
any damage to the insulating equipment.
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Paragraph (c)(2)(ix), which is being adopted without change from
the proposal, establishes a performance-oriented requirement that the
method used for the tests required by paragraphs (c)(2)(viii) and
(c)(2)(xi) (the periodic and postrepair tests, respectively) give a
reliable indication of whether the electrical protective equipment can
withstand the voltages involved. As this is a performance-oriented
standard, OSHA does not spell out detailed procedures for the required
tests, which will obviously vary depending on the type of equipment
being tested.
Following paragraph (c)(2)(ix) is a note stating that the
electrical test methods in various listed ASTM standards on rubber
insulating equipment will be deemed to meet the performance
requirement. As mentioned earlier, this note does not mean that OSHA is
adopting the listed ASTM standards by reference. In enforcing Sec.
1926.97(c)(2)(ix), the Agency will accept any test method that meets
the performance criteria of the OSHA standard.
Once equipment has undergone in-service inspections and tests, it
is important to ensure that any failed equipment is not returned to
service. Final paragraph (c)(2)(x), which is being adopted without
change from the proposal, prohibits the use of electrical protective
equipment that failed the required inspections and tests. Paragraph
(c)(2)(x) does, however, list the following acceptable means of
eliminating defects and rendering the equipment fit for use again.
The final standard permits defective portions of rubber line hose
and blankets to be removed in some cases. The result would be a smaller
blanket or a shorter length of line hose. Under the standard, Class 1,
2, 3, and 4 rubber insulating blankets may only be salvaged by severing
the defective portions of the blanket if the resulting undamaged area
is at least 560 millimeters by 560 millimeters (22 inches by 22
inches). For these classes, smaller sizes cannot be reliably tested
using standard test methods. Although the standard does not restrict
the size of Class 0 blankets, OSHA believes that practical
considerations in testing and using Class 0 blankets will force
employers to similarly limit the size of these blankets when they have
been repaired by cutting out a damaged portion.
[[Page 20337]]
Obviously, gloves and sleeves cannot be repaired by removing a
defective portion; however, the final standard permits patching rubber
insulating gloves and sleeves if the defects are minor. Blankets may
also be patched under certain circumstances. Moreover, rubber
insulating gloves and sleeves with minor surface blemishes may be
repaired with a compatible liquid compound. In all cases (that is,
whether a patch is applied or a liquid compound is employed), the
repaired area must have electrical and physical properties equal to
those of the material being repaired.
Repairs performed in accordance with the standard are unlikely to
fail because the rule requires the use of compatible patches or
compatible liquid compounds and requires the repaired area to have
electrical and physical properties equal to those of the surrounding
material. However, to minimize the possibility that glove repairs will
fail, repairs to rubber insulating gloves outside the gauntlet area
(that is, the area between the wrist and the reinforced edge of the
opening) are not allowed. OSHA stresses that the final rule does not
permit repairs in the working area of the glove, where the constant
flexing of the rubber during the course of work could loosen an ill-
formed patch. A failure of a patch or liquid compound in this area of
the glove would likely lead to injury very quickly. On the other hand,
the gauntlet area of rubber insulating gloves is not usually in direct
contact with energized parts. If a patch fails in this area, a worker
is much less likely to be injured.
Farmers Rural Electric Cooperative Corporation recommended, without
explanation, that OSHA not permit patching of rubber insulating gloves
and sleeves (Ex. 0173). OSHA rejects this recommendation. OSHA has
explained that it is safe only to patch insulating gloves and sleeves
under the conditions imposed by final paragraph (c)(2)(x)(D).
Once the insulating equipment has been repaired, it must be
retested to ensure that any patches are effective and that there are no
other defects present. Such retests are required under paragraph
(c)(2)(xi), which is being adopted without change from the proposal.
Employers, employees, and OSHA compliance staff must have a method
of determining whether the tests required under this section have been
performed. Paragraph (c)(2)(xii) requires this determination to be
accomplished by means of certification by the employer that equipment
has been tested in accordance with the standard. The certification is
required to identify the equipment that passed the test and the date it
was tested. Typical means of meeting this requirement include logs and
stamping test dates on the equipment. A note following paragraph
(c)(2)(xii) explains that these means of certification are acceptable.
As explained under the summary and explanation for paragraph (a)(1)(ii)
earlier in this section of the preamble, the final rule, unlike the
proposal, includes an explicit requirement that employers make this
certification available upon request to employees and their authorized
representatives. OSHA has also clarified the requirement to indicate
that the certification records must be made available upon request to
the Assistant Secretary for Occupational Safety and Health.
B. Subpart V, Electric Power Transmission and Distribution
OSHA is revising subpart V of its construction standards. This
subpart contains requirements designed to prevent deaths and other
injuries to employees performing construction work on electric power
transmission and distribution installations. OSHA based the revision of
subpart V primarily on the general industry standard at Sec. 1910.269,
Electric power generation, transmission, and distribution, which the
Agency promulgated in January 1994. The final standard revises the
title of subpart V from ``Power Transmission and Distribution'' to
``Electric Power Transmission and Distribution'' to make it clear that
the subpart addresses ``electric'' power transmission and distribution
(and not mechanical power transmission) and to match the title of Sec.
1910.269 more closely.
1. Section 1926.950, General
Section 1926.950 defines the scope of final subpart V and includes,
among other provisions, general requirements for training and the
determination of existing workplace conditions. Paragraph (a)(1)(i) of
final Sec. 1926.950 is adopted without change from proposed Sec.
1926.950(a)(1) and sets the scope of revised subpart V. This paragraph
has been taken largely from existing Sec. 1926.950(a) and (a)(1).
Subpart V applies to the construction of electric power transmission
and distribution installations. In accordance with existing Sec.
1926.950(a)(1) and Sec. 1910.12(d), paragraph (a)(1)(i) of final Sec.
1926.950 provides that ``construction'' includes the erection of new
electric transmission and distribution lines and equipment, and the
alteration, conversion, and improvement of existing electric
transmission and distribution lines and equipment.
As noted in Section II, Background, earlier in this preamble,
rulemaking participants generally supported OSHA's goal of providing
consistency between Sec. 1910.269 and subpart V. However, many
commenters urged the Agency to combine Sec. 1910.269 and subpart V
into a single standard applicable to all electric power generation,
transmission, and distribution work. (See, for example, Exs. 0099,
0125, 0127, 0146, 0149, 0151, 0152, 0153, 0156, 0159, 0161, 0164, 0172,
0175, 0179, 0180, 0183, 0186, 0188, 0202, 0206, 0225, 0226, 0229, 0231,
0233, 0239, 0241, 0401; Tr. 291-294, 542-543, 1235-1236, 1282-1283,
1322, 1332.) These rulemaking participants argued that several benefits
would result from combining Sec. 1910.269 and subpart V into a single
standard, including:
Lessening confusion--a single standard would eliminate
questions about whether work is construction or maintenance and ensure
uniform interpretations for all generation, transmission, and
distribution work (see, for example, Exs. 0146, 0151, 0152, 0156, 0175,
0183, 0202, 0233);
Facilitating compliance and reducing costs--under a single
standard, employers would be able to train workers in a single set of
rules rather than one set for construction and another set for
maintenance (Tr. 293-294); and
Eliminating the need to maintain and update two standards
over time (see, for example, Exs. 0127, 0149, 0152, 0179).
OSHA is rejecting these recommendations to combine Sec. 1910.269
and subpart V into a single standard. First, OSHA does not believe that
employers will have to maintain separate sets of rules for construction
and maintenance. Because the final rule largely adopts identical
requirements for construction and maintenance, OSHA expects that
employers will be able to fashion a single set of rules, consistent
with both Sec. 1910.269 and subpart V, that apply regardless of the
type of work being performed. In the final standard, OSHA is adopting
different rules in a few cases, based on fundamental differences
between the other construction standards in part 1926 and the general
industry standards in part 1910. For example, Sec. 1910.269 and
subpart V reference the general industry and construction standards on
medical services and first aid in Sec. Sec. 1910.151 and 1926.50,
respectively. These general industry and construction standards set
slightly different requirements for
[[Page 20338]]
medical services and first aid. Similarly, Sec. 1910.269 and subpart V
separately reference the general industry and construction standards on
ladders. The differences between the construction and general industry
standards that may apply to electric power generation, transmission,
and distribution work go well beyond the few examples described here.
It is beyond the reach of this rulemaking to unify all of the different
general industry and construction standards that apply to electric
power generation, transmission, and distribution work. Consequently,
any employer that performs both general industry and construction work
will need to ensure compliance with applicable provisions in both part
1910 and part 1926. Even if OSHA were to adopt one electric power
generation, transmission, and distribution standard, employers would
still be faced with differences between other requirements in the
general industry and construction standards.
Second, commenters' concerns over differences in language and
interpretation are largely unfounded. As noted in the preamble to the
proposal, one of the primary goals of this rulemaking is to make the
requirements for construction and maintenance consistent with one
another. The Agency will take steps to ensure that interpretations of
identical requirements in the two standards are the same. Toward this
end, the Agency is including a note to final Sec. 1926.950(a)(1)(i) to
indicate that an employer that complies with Sec. 1910.269 generally
will be considered in compliance with the requirements in subpart V.
There is a minor exception for provisions in subpart V that incorporate
by reference requirements from other subparts of part 1926. For those
provisions of subpart V, the employer must comply with the referenced
construction standards; compliance with general industry standards
referenced in comparable provisions of Sec. 1910.269 will not be
sufficient. The new note to Sec. 1926.950(a)(1) should allay the
concerns of commenters about potentially inconsistent interpretations
of identical requirements in Sec. 1910.269 and subpart V. The note
should also assure employers that they can adopt uniform work practices
for the construction, operation, and maintenance of electric power
generation, transmission, and distribution installations with regard to
these requirements.
Ameren Corporation was concerned that OSHA would ``make significant
and costly changes to the current 1910.269 standard without adequately
providing the opportunity for utilities to study and comment on the
impact to these changes'' (Ex. 0209). The company requested that the
Agency provide the utility industry with an opportunity to comment on
any changes to existing Sec. 1910.269 that were not identified in the
proposal.
OSHA does not believe additional notice and opportunity for comment
is necessary for any of the revisions to Sec. 1910.269 being made in
this final rule. In the preamble to the proposed rule, the Agency
stated:
OSHA expects that final Subpart V will differ from proposed
Subpart V because of changes adopted based on the rulemaking record.
When the final rule is published, the Agency intends to make
corresponding changes to Sec. 1910.269 to keep the two rules the
same, except to the extent that substantial differences between
construction work and general industry work warrant different
standards. [70 FR 34892]
The Agency met this objective in this final rule. OSHA concludes that
any revisions to existing Sec. 1910.269 adopted in the final rule are
based on the record considered as a whole and are a logical outgrowth
of the rulemaking record.
Mr. Anthony Ahern with Ohio Rural Electric Cooperatives recommended
that OSHA combine Sec. Sec. 1910.137 and 1926.97, or simply reference
Sec. 1910.137, instead of creating a new section on electrical
protective equipment in the construction standards (Ex. 0186).
OSHA rejects this request. New Sec. 1926.97 applies to all of
construction, not just electric power generation, transmission, and
distribution work. Final Sec. 1926.97 imposes no additional burden on
employers beyond what would apply under Sec. 1910.137. Duplicating the
Sec. 1910.137 requirements in part 1926 meets the needs of
construction employers and employees for ready access to the protective
equipment standards that are applicable to their work.
Ms. Salud Layton of the Virginia, Maryland & Delaware Association
of Electric Cooperatives objected to the word ``improvement'' in
proposed Sec. 1926.950(a)(1) (Ex. 0175). Ms. Layton also expressed
concern about a part of the preamble to the proposed rule in which OSHA
used the term ``repair'' to describe construction activities (id.). She
commented:
As defined in the regulation, ``construction'' includes
``erection of new transmission and distribution lines and equipment,
and the alteration, conversion, and improvement of existing electric
transmission and distribution lines and equipment.[''] While
``alteration'' and ``conversion'' can be construed as construction
activities, the term ``improvement'' is too broad. Many maintenance
activities are considered improvements. Additionally, the preamble
uses the term ``repair'' in describing construction activities.
Repairs are typically considered maintenance activities in our
industry, further complicating this issue. [id.]
OSHA considered Ms. Layton's comments, but decided to adhere to its
longstanding practice of treating ``improvements'' and ``repairs'' as
construction. The term ``improvement'' has been a part of the
definition of construction work under Subpart V for decades.
Furthermore, as noted earlier, this definition is codified in 29 CFR
1910.12(d). In addition, removing the term would have no practical
effect on the definition, as all improvements are ``alterations,'' a
term to which she did not object. OSHA has consistently treated
``repairs'' as construction work as well. See Sec. 1910.12(b)
(``Construction work means work for construction, alteration, and/or
repair. . . .''). OSHA recognizes that there may not always be a clear
distinction between construction repair and general industry
maintenance and has provided clarification in numerous letters of
interpretation, including the Agency's Memorandum for Regional
Administrators dated August 11, 1994.\37\ That memorandum explains
construction work as follows:
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\37\ This document is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21569.
[C]onstruction work is not limited to new construction. It
includes the repair of existing facilities. The replacement of
structures and their components is also considered construction
work.
* * * * *
There is no specified definition for ``maintenance'', nor a
clear distinction between terms such as ``maintenance'', ``repair'',
or ``refurbishment.'' ``Maintenance activities'' can be defined as
making or keeping a structure, fixture or foundation (substrates) in
proper condition in a routine, scheduled, or anticipated fashion.
This definition implies ``keeping equipment working in its existing
state, i.e., preventing its failure or decline.'' However, this
definition, (taken from the directive on confined spaces) is not
dispositive; and, consequently, determinations of whether a
contractor is engaged in maintenance operations rather than
construction activities must be made on a case-by-case basis, taking
into account all information available at a particular site.
[Emphasis included in original.]
(See also, for example, letter to Raymond Knobbs (Nov. 18, 2003) and
letter to Randall Tindell (Feb. 1, 1999).\38\) In addition, the
Occupational
[[Page 20339]]
Safety and Health Review Commission (OSHRC) has addressed this issue.
(See, for example, Gulf States Utilities Co., 12 BNA OSHC 1544 (No. 82-
867, Nov. 20, 1985).) In any event, one of OSHA's primary objectives in
this rulemaking is to make Sec. 1910.269 and subpart V more consistent
with each other. Therefore, going forward, the distinction between
construction and maintenance will be of much less significance to
employers covered by these standards. Even Ms. Layton recognized that
her concern about the definition of construction was only relevant
``[i]f the regulations are not the same'' (Ex. 0175). The proposed
definition of ``construction'' in Sec. 1926.950(a)(1) is, therefore,
being carried forward into the final rule without change.
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\38\ The Knobbs and Tindell letters are available at: https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24789 and https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=22687,
respectively.
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Mr. Kenneth Stoller of the American Insurance Association inquired
about the applicability of the revised standards to insurance industry
employees, stating:
AIA is concerned that the new contractor obligations
contemplated by the proposal with respect to training, reporting,
record-keeping and personal protective equipment may unintentionally
apply to insurance industry employees, whose only obligation is to
inspect--but not work on--some of the electrical equipment in
question. While our members are neither electrical utilities nor
electrical construction companies, some of their commissioned
inspectors are required to visit and inspect equipment that is both
energized and open. In addition, some state laws identify certain
equipment (such as pressure vessels) located within close proximity
to energized and open electrical apparatus that must be inspected
periodically.
Subjecting insurers to these new requirements would require
individual companies to spend tens of thousands of dollars per year
for additional training and equipment, notwithstanding the fact that
the proposal's preamble indicates that these obligations should only
apply to entities performing maintenance and repairs, not simply
inspections. Accordingly, we recommend that the proposal be amended
to explicitly exempt insurance industry employees from any
obligations it places on contractors. [Ex. 0198]
OSHA considered this comment, but will not be exempting insurance
industry employees from the final rule. Existing Sec. 1910.269 already
covers inspections of electric power generation, transmission, and
distribution installations performed by insurance company workers as
work ``directly associated with'' these installations. In this regard,
existing Sec. 1910.269(a)(1)(i)(D) states that ``[Sec. 1910.269
applies to:] (D) Work on or directly associated with [electric power
generation, transmission, and distribution and other covered]
installations. . . .'' OSHA, therefore, interprets existing Sec.
1910.269(a)(1)(i)(D) as applying to inspections conducted by insurance
company employees because the purpose of these inspections is to assure
the safety of these installations and employees working on or near
them. Insurance inspections are similar to inspections conducted by
electric utilities and their contractors. The preamble to the 1994
final rule adopting Sec. 1910.269 specifically listed ``inspection''
as an activity covered by that standard (59 FR 4333). Section 1910.269
applies to this type of work without regard to the industry of the
employer that has employees performing the inspections.\39\ Thus,
existing Sec. 1910.269 covers this work as it pertains to general
industry and will continue to cover this work after the final rule
becomes effective. However, insurance inspections may fall under
subpart V, instead of Sec. 1910.269, to the extent the inspections are
construction work. Whether an insurance inspection constitutes
construction depends on the characteristics of the work performed.
(See, for example, CH2M Hill, Inc. v. Herman, 192 F.3d 711 (7th Cir.
1999).)
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\39\ See the letter of interpretation dated June 9, 1999, to Mr.
G. William Doody, which is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=22749.
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OSHA does not believe that the final rule will impose substantial
additional costs on the insurance industry. Existing Sec. 1910.269
currently covers the vast majority of insurance inspections on electric
power installations. Of the new provisions this final rule is adding to
Sec. 1910.269, the ones that impose the greatest costs on all
employers are unlikely to impose significant economic burdens on
inspections conducted by insurance industry workers. First, the minimum
approach distance and arc-flash-protection requirements usually will
not apply to the insurance industry because insurance industry
inspectors will almost never be qualified employees (see final
Sec. Sec. 1910.269(l) and 1926.960).\40\
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\40\ According to final Sec. 1910.269(a)(1)(ii)(B), Sec.
1910.269 does not apply to electrical safety-related work practices
covered by Subpart S. Subpart S applies to work performed by
unqualified persons on, near, or with electric power generation,
transmission, and distribution installations (see Sec.
1910.331(b)).
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Second, the host-contractor provisions in Sec. Sec. 1910.269(a)(3)
and 1926.950(c) should not impose significant costs on the insurance
industry. As explained in Section VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in this preamble, OSHA estimated
the costs of the host-contractor provisions on a per-project basis;
that is, employers will incur costs once for each project. OSHA
believes that its estimate of the number of projects fully accounts for
projects that involve inspections, including insurance inspections, of
electric power generation, transmission, and distribution
installations, though OSHA allocated the costs to contract employers
generally. OSHA anticipates that the number of insurance inspections
will be a small fraction of the number of overall projects. If 1 in
every 1,000 projects involves an insurance inspection, then the total
costs related to employers' complying with the host-contractor
provisions for insurance inspections would be less than $20,000 per
year, half of which host employers would bear. The Agency deems such
costs an inconsequential portion of the overall costs of the final rule
and not significant for the insurance industry.
Third, OSHA does not believe that insurance inspections will
typically involve employees working from aerial lifts or on poles,
towers, or similar structures covered by the personal protective
equipment requirements in final Sec. Sec. 1910.269(g)(2)(iv)(C) and
1926.954(b)(3)(iii). Mr. Stoller's lone example of work potentially
affected by the final rule, the inspection of pressure vessels, is not
generally covered by those provisions, which primarily affect work
involving overhead transmission and distribution lines. OSHA is unaware
of any other insurance inspection work that would involve employees
working from aerial lifts or on poles, towers, or similar structures.
Even if such inspections are taking place, they should be rare, and the
Agency deems costs associated with such inspections an inconsequential
portion of the overall costs of the final rule, and inconsequential as
well for the insurance industry.
Paragraph (a)(1)(ii) of final Sec. 1926.950 provides that subpart
V does not apply to electrical safety-related work practices for
unqualified employees. Electrical safety-related work-practice
requirements for these employees are contained in other subparts of
part 1926, including subparts K, N, and CC. For example, Sec.
1926.416(a)(1) in subpart K prohibits employers from permitting an
employee to work in such proximity to any part of an electric power
circuit that the employee could contact the electric power circuit in
the course of work, unless the employee is protected against
[[Page 20340]]
electric shock by deenergizing the circuit and grounding it or by
guarding it effectively by insulation or other means. Deenergizing
circuits and insulating them from employees protects unqualified
employees from electric shock. By contrast, subpart V, in final Sec.
1926.960(b)(1)(i), permits only qualified employees to work on or with
exposed energized lines or parts of equipment. Final Sec.
1926.960(c)(1)(iii) requires the employer to ensure that no employee
approaches or takes any conductive object closer to exposed energized
parts than the minimum approach distances, established by the employer
under final Sec. 1926.960(c)(1)(i), unless the employee is insulated
from the energized part (for example, with rubber insulating gloves and
sleeves), or the energized part is insulated from the employee and from
any other conductive object at a different potential, or the employee
is performing live-line barehand work in accordance with Sec.
1926.964(c).
Subpart CC generally requires employers to ensure that employees
maintain minimum clearances when operating cranes or derricks near
overhead power lines. Paragraph (a)(6) of Sec. 1926.600 also generally
requires minimum clearances when mechanical equipment is operated near
overhead power lines. In part because subpart V establishes
requirements for qualified employees operating mechanical equipment,
Sec. 1926.959(d)(1) of this final rule generally requires mechanical
equipment, including cranes and derricks, to maintain minimum approach
distances that are significantly less than the minimum clearance
distances in either Sec. 1926.600(a)(6) or subpart CC.
OSHA did not expressly propose to exempt electrical safety-related
work practices used by unqualified employees from subpart V; however,
the preamble to the proposal made it clear that subpart V's
requirements did not apply to electrical safety-related work practices
used by unqualified employees. (See, for example, 70 FR 34857.)
Specifically, the Agency stated: ``The general approach taken in the
proposed revision of Subpart V is to provide safety-related work
practices for qualified employees to follow when they are performing
electric power transmission and distribution work. Safe work practices
for unqualified employees are not addressed in proposed Subpart V . .
.'' (70 FR 34857). Information in the record shows that the
requirements in subpart V are not sufficiently protective for
unqualified employees. (See, for example, Exs. 0077, 0134.) For
example, NFPA 70E contains electrical safety-related work practice
requirements to protect unqualified employees from electrical hazards
posed by electric power transmission and distribution installations
(Ex. 0134).\41\ The consensus standard requires unqualified employees
to maintain minimum approach distances that are substantially greater
than the minimum approach distances in Subpart V.
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\41\ See NFPA 70E-2004, Section 110.1, which sets the scope for
Article 110, General Requirements for Electrical Safety-Related Work
Practices (Ex. 0134).
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OSHA designed subpart V to mirror the requirements in Sec.
1910.269. Existing Sec. 1910.269(a)(1)(i)(A), which is being adopted
in the final rule without substantive change, provides that Sec.
1910.269 applies to ``[p]ower generation, transmission, and
distribution installations, including related equipment for the purpose
of communication or metering, which are accessible only to qualified
employees.'' Existing (and final) Sec. 1910.269(a)(1)(ii)(B)
explicitly excludes ``electrical safety-related work practices . . .
covered by subpart S of this part'' from coverage. According to Sec.
1910.331(b), subpart S covers electrical safety-related work practices
for unqualified employees working on, near, or with installations for
the generation, transmission, or distribution of electric energy. Thus,
Sec. 1910.269 does not apply to electrical safety-related work
practices for unqualified employees.
In conclusion, OSHA notes that the electrical safety-related work
practices required by Subpart V do not provide sufficient protection
for unqualified employees. Therefore, Subpart V does not and should not
cover such work practices. The final rule, in Sec. 1926.950(a)(1)(ii),
expressly clarifies that Subpart V does not cover electrical safety-
related work practices for unqualified employees.
Paragraph (a)(2) of final Sec. 1926.950, which is being adopted
without change from the proposal, explains that subpart V applies in
addition to all other applicable standards contained in part 1926. This
paragraph also provides that employers doing work covered by subpart V
are not exempt from complying with other applicable provisions in part
1926 by the operation of Sec. 1910.5(c). Paragraph (a)(2) also
clarifies that specific references in subpart V to other sections of
part 1926 are provided for emphasis only. In accordance with this
provision, all construction industry standards continue to apply to
work covered by subpart V unless there is an applicable exception in
subpart V or elsewhere in part 1926. For example, Sec. 1926.959(a)(2)
requires the critical safety components of mechanical elevating and
rotating equipment to be visually inspected before each shift. This
provision does not supersede Sec. 1926.1412(d), which details specific
requirements for the visual inspection of cranes each shift by a
competent person. In a change that OSHA considers nonsubstantive, Sec.
1910.269(a)(1)(iii) is being amended to include language equivalent to
that in Sec. 1926.950(a)(2).
Subpart V has never applied to work on electric power generation
installations. Proposed Sec. 1926.950(a)(3) provided that Sec.
1910.269 would cover all work, including construction, involving
electric power generation installations. In the preamble to the
proposal, the Agency explained that the construction of an electric
power generation station normally poses only general construction
hazards, that is, hazards not addressed by subpart V (70 FR 34833).
OSHA recognized, however, the following two exceptions to this
conclusion: (1) during the final phase of construction of a generating
station, when electrical and other acceptance testing of the
installation is being performed, and (2) during ``reconstruction,''
when portions of the generating station not undergoing construction are
still in operation (id.). In both of these scenarios, construction work
at a generation station exposes workers to hazards akin to those posed
by the operation and maintenance of a generation plant. Because the
Agency believed that these two operations were more like general
industry work than construction, it deemed it appropriate for employers
to follow Sec. 1910.269 in those situations (id.). Rather than repeat
the relevant portions of Sec. 1910.269 in subpart V, OSHA proposed
that Sec. 1910.269 apply to all work involving electric power
generation installations.
The Agency requested comments on whether Sec. 1910.269 should
apply to all work involving electric power generation installations, as
proposed, or whether instead the relevant requirements from Sec.
1910.269 should be contained in final subpart V for purposes of
construction work involving electric power generation installations.
OSHA received numerous responses to this request. (See, for example,
Exs. 0125, 0127, 0130, 0149, 0151, 0155, 0159, 0162, 0163, 0172, 0177,
0179, 0186, 0188, 0201, 0208, 0209, 0212, 0213, 0227, 0230.) Commenters
largely supported OSHA's proposed approach and the language making
Sec. 1910.269 applicable to all work involving electric power
generation installations. For
[[Page 20341]]
example, Mason County Public Utility District 3 commented: ``We believe
the proposed language referencing 1910.269 for all work involving
electric power generation installations should be adopted'' (Ex. 0125).
Siemens Power Generation responded similarly, explaining, ``Subpart V
should not apply to the electric power generation installations
[because m]aintenance in these installations is covered adequately by
1910.269 and construction is covered adequately by general construction
requirements'' (Ex. 0163). In addition, Mr. Tom Chappell of Southern
Company agreed with OSHA that ``[a]pplying 1910.269 during the `final
phase of construction' or `reconstruction work' would be preferable to
recreating the same requirements in Subpart V'' (Ex. 0212).
On the other hand, NIOSH suggested that it ``would be less
burdensome'' for employers if the relevant requirements for
construction at generation installations were incorporated in subpart V
(Ex. 0130). In addition, MYR Group was concerned that OSHA's proposed
approach could lead to confusion, explaining:
[A]pplying part 1910 electrical standards [to construction work
involving generation installations] would cause confusion as to
whether other applicable general industry or construction standards
would govern the remaining aspects of such work. Thus, OSHA's
proposal--based on an alleged simplification--does itself create
confusion. [Ex. 0162]
OSHA considered these comments, but does not believe that applying
Sec. 1910.269 to construction involving generation installations is
likely to result in any heavy burdens or confusion. OSHA's construction
standards (29 CFR part 1926) apply to general construction activities
performed at generation installation sites. As previously explained,
Sec. 1910.269 generally will not apply to the original construction of
a generating station until the final phase of construction, when many
of the provisions in Sec. 1910.269 become applicable. For example, in
the early construction phases, the generation installation would
contain no energized circuits, so the provisions for working near
energized parts in Sec. 1910.269(l) would not apply. Similarly, in the
construction of a coal-fired generating station, the requirements in
Sec. 1910.269(v)(11) on coal handing would have no application until
coal is present. To the extent an employer is performing late-stage
construction or reconstruction of a generation installation and Sec.
1910.269 applies, the provisions of Sec. 1910.269 supplement, but do
not replace, any relevant general construction requirements. (See
Sec. Sec. 1910.269(a)(1)(iii) and 1926.950(a)(2).) For example, the
training requirements in Sec. 1910.269(a)(2) apply in addition to any
applicable training requirements in part 1926.\42\
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\42\ Paragraph (e) of Sec. 1910.269 contains requirements for
work in enclosed spaces. OSHA recently proposed a standard covering
confined spaces in construction, which will cover many of the same
hazards. OSHA will consider how to apply these new confined space
provisions to the construction of power generation installations in
the development and promulgation of that final rule.
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With this additional clarification and the support of most of the
commenters who provided feedback on this issue, the Agency is adopting
proposed Sec. 1926.950(a)(3) as it relates to the construction of
electric power generation installations.\43\
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\43\ Current Sec. 1910.269(a)(1)(ii)(A) provides that Sec.
1910.269 does not apply to construction work. In the final rule,
OSHA is revising this paragraph to indicate that Sec. 1910.269 does
not apply to construction work, as defined in Sec. 1910.12, except
for line-clearance tree-trimming operations and work involving
electric power generation installations as specified in Sec.
1926.950(a)(3). This change makes the application of Sec. 1910.269
consistent with the coverage of work involving electric power
generation installations in subpart V.
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Another coverage issue raised in the proposal relates to line-
clearance tree trimming, which is currently addressed in Sec.
1910.269.\44\ (See existing Sec. 1910.269(a)(1)(i)(E).) As OSHA
explained in the preamble to the proposal, line-clearance tree trimming
is not normally performed as part of the construction of electric power
transmission or distribution installations (70 FR 34833). One exception
occurs when trees are trimmed along an existing overhead power line to
provide clearance for a new transmission or distribution line that is
under construction (id.). While this type of work by line-clearance
tree trimmers is properly classified as construction work, it shares
many similarities with the work done by line-clearance tree trimmers
that is properly classified as general industry work.\45\ For this
reason, as well as for ease of compliance and enforcement, proposed
Sec. 1926.950(a)(3) provided that Sec. 1910.269 would apply to all
line-clearance tree-trimming operations, even those that might be
considered construction. OSHA requested comments on whether Sec.
1910.269 should apply to all work involving line-clearance tree
trimming, as proposed, or whether the relevant requirements from Sec.
1910.269 should be contained in subpart V.
---------------------------------------------------------------------------
\44\ Line-clearance tree trimming is also addressed in Sec.
1910.268 when the lines involved are telecommunications lines. (See
29 CFR 1910.268(q).)
\45\ Throughout the preamble discussion of this final rule, OSHA
generally refers to line-clearance tree trimmers who are not
qualified employees under Sec. 1910.269 or subpart V as ``line-
clearance tree trimmers,'' and to qualified employees who also meet
the definition of ``line-clearance tree trimmers'' as ``qualified
employees.''
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The Agency received a handful of comments on this issue. (See, for
example, Exs. 0175, 0186, 0201, 0213, 0230.) These comments generally
supported OSHA's proposed approach. For example, Mr. Anthony Ahern of
Ohio Rural Electric Cooperatives agreed that OSHA need not duplicate
the line-clearance tree-trimming requirements from Sec. 1910.269 in
subpart V (Ex. 0186). Also, Mr. James Gartland of Duke Energy commented
that the requirements for line-clearance tree-trimming operations
should be covered exclusively under Sec. 1910.269, explaining that
line-clearance tree-trimming operations are the same whether one
considers the work to be general industry or construction (Ex. 0201).
IBEW asked OSHA to clarify whether Sec. 1910.269 would apply even
to tree-trimming operations that could be considered ``construction,''
for example clearing around existing energized facilities for a new
right of way (Ex. 0230). OSHA is applying Sec. 1910.269 in those
circumstances. Given that clarification, IBEW agreed that the Sec.
1910.269 requirements for line-clearance tree-trimming operations do
not need to be repeated in subpart V (Ex. 0230). In light of the
commenters' support, OSHA is adopting Sec. 1926.950(a)(3) as proposed
with respect to line-clearance tree trimming.\46\
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\46\ Current Sec. 1910.269(a)(1)(ii)(A) provides that Sec.
1910.269 does not apply to construction work. In the final rule,
OSHA is revising this paragraph to indicate that Sec. 1910.269 does
not apply to construction work, as defined in Sec. 1910.12, except
for line-clearance tree-trimming operations and work involving
electric power generation installations as specified in Sec.
1926.950(a)(3). This change makes the application of Sec. 1910.269
consistent with the coverage of line-clearance tree-trimming
operations in subpart V.
---------------------------------------------------------------------------
Although the tree trimming industry did not object to covering all
line-clearance tree trimming in Sec. 1910.269, representatives of the
industry urged the Agency to expand the scope of covered line-clearance
tree-trimming activities by broadening the definition of that term.
(See, for example, Exs. 0174, 0200, 0502, 0503; Tr. 620-628, 765-769.)
The proposed definition of ``line-clearance tree trimming'' in Sec.
1926.968, which was based on existing Sec. 1910.269(x), read as
follows:
[[Page 20342]]
The pruning, trimming, repairing, maintaining, removing, or
clearing of trees or the cutting of brush that is within 3.05 m (10
feet) of electric supply lines and equipment.
The Utility Line Clearance Coalition (ULCC) commented that the
definition of line-clearance tree trimming should not be limited to
trees within 3.05 meters (10 feet) of an electric supply line. ULCC
requested that OSHA expand the definition of ``line-clearance tree
trimming'' to include all vegetation management work done by line-
clearance tree trimmers and trainees for the construction or
maintenance of electric supply lines or for electric utilities (Ex.
0502). The Tree Care Industry Association (TCIA) proposed the same
change to the definition of ``line-clearance tree trimming'' (Ex.
0503). Both tree trimming trade associations recommended that the
definition of ``line-clearance tree trimming'' be revised to read as
follows:
The pruning, trimming, repairing, maintaining, removing,
treating or clearing of trees or the cutting of brush (vegetation
management) that is within 10 feet (305 cm) of electric supply lines
and equipment, or vegetation management work performed by line
clearance tree trimmer/trainees for the construction or maintenance
of electric supply lines and/or for electric utilities. [Exs. 0502,
0503]
The industry provided three main arguments in support of its
recommendation to expand the scope of tree-trimming work covered by
Sec. 1910.269. For the reasons described later, OSHA is not persuaded
by the industry's arguments and will not be expanding the definition of
``line-clearance tree trimming'' to include all vegetation management
work for the construction or maintenance of electric supply lines or
for electric utilities. However, OSHA is making some changes to the
definition of ``line-clearance tree trimming'' that will broaden, in a
limited manner, the scope of tree-trimming operations covered by Sec.
1910.269. These changes are discussed later in this section of the
preamble.
The tree trimming industry's first argument in support of its
recommended definition is that the ``10-foot rule'' (as they described
it) contradicts other portions of Sec. 1910.269. Joe Tommasi of the
Davey Tree Expert Company, testifying on behalf of ULCC, noted:
[T]he minimum separation distances tables in the standard
requires [sic] a line clearance arborist to maintain more than ten
feet from some lines depending on the voltage exposures, but at the
same time, the definition says that such work is not subject to
[the] line clearance tree trimming standard because the standard
[applies] only to trees that are within the ten feet of overhead
conductors. [Tr. 622]
Mr. Tommasi also suggested that some requirements, such as those for
spraying herbicides and stump cutting, may apply to work that takes
place more than 3.05 meters away from power lines (Tr. 622-623).
OSHA does not find this argument persuasive. This first of the tree
trimmers' arguments reflects a basic misunderstanding of the way the
proposed standard worked. Under the proposed rule, tree-trimming work
was covered by Sec. 1910.269 only to the extent it was done on trees
or brush within 3.05 meters of electric supply lines and equipment. If
it was done on trees or brush more than 3.05 meters away from lines and
equipment, none of the provisions in proposed Sec. 1910.269 applied.
The proposed ``10-foot rule'' did not create any internal conflicts in
Sec. 1910.269. For work done outside of the 3.05-meter boundary, the
proposed provisions the industry was concerned about, that is, minimum
approach distances and requirements for spraying herbicides and stump
cutting, did not apply.
The tree trimmers' second justification for expanding the
definition of line-clearance tree trimming in Sec. 1910.269 is that
the ``10-foot rule'' undermines safety by causing different safety
requirements to apply to line-clearance tree trimmers depending on
their distance from the line. Mr. Tommasi testified that ``experience
teaches that a single set of safety rules applicable to the line tree
arborist achieves the highest rate of compliance and thus the highest
safety'' (Tr. 625). Mr. Tommasi maintained that Federal and State OSHA
compliance officials have enforced other standards, such as OSHA's
logging standard (29 CFR 1910.266), during arborist operations more
than 3.05 meters from power lines (id.). Further, ULCC commented that
``the foundation of worker safety in line clearance tree trimming is
adherence to a single predictable set of safety standards in which
employees can be trained and repeatedly drilled'' (Ex. 0174).
OSHA appreciates the industry's desire for a single set of safety-
related work practices, but changing the definition of ``line-clearance
tree trimming'' in Sec. 1910.269 would not necessarily achieve the
industry's goal. As stated previously, even work covered by Sec.
1910.269 and subpart V must comply with all other applicable general
industry and construction standards. In any event, the Agency does not
believe that it is necessary to employee safety to address in Sec.
1910.269 every hazard faced by line-clearance tree trimmers. Employers
in every industry, including line-clearance tree trimming firms, must
identify all OSHA standards applicable to their work, along with their
general duty clause obligations, and then set, communicate, and enforce
a set of work rules that meets all of the applicable requirements. For
example, if a line-clearance tree trimming contractor performs work
that falls under the logging or site-clearing standards (Sec. Sec.
1910.266 and 1926.604, respectively), the contractor will have to
ensure that its work rules meet those standards, in addition to Sec.
1910.269.\47\
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\47\ ULCC suggested that the references in Sec. 1910.269(r)(5)
to specific requirements in the logging standard ``shows OSHA's
intent to not apply [the] logging standard to line clearance unless
so-designated'' (Ex. 0174). This is an erroneous interpretation that
overlooks existing Sec. 1910.269(a)(1)(iii), which explains that
``[s]pecific references in this section to other sections of part
1910 are provided for emphasis only.'' Other relevant provisions in
part 1910 continue to apply, including other provisions in the
logging standard, if the work being performed falls within the scope
of those standards and within the scope of Sec. 1910.269 at the
same time.
---------------------------------------------------------------------------
The provisions on brush chippers, sprayers and related equipment,
stump cutters, gasoline-engine power saws, backpack units for use in
pruning and clearing, rope, and fall protection (Sec. 1910.269(r)(2),
(r)(3), (r)(4), (r)(5), (r)(6), (r)(7), and (r)(8), respectively) in
existing Sec. 1910.269 were taken, in part, from the EEI-IBEW draft on
which Sec. 1910.269 was based. Those provisions were ``checked against
the equivalent ANSI standard, ANSI Z133.1-1982[, American National
Standard for Tree Care Operations--Pruning, Trimming, Repairing,
Maintaining, and Removing Trees, and Cutting Brush--Safety
Requirements] ([269-]Ex. 2-29), to be sure that OSHA's regulations
would better effectuate safety than the national consensus standard''
(59 FR 4322). However, OSHA did not incorporate a comprehensive tree-
trimming standard in Sec. 1910.269. Thus, many important safety
provisions included in applicable consensus standards and in other OSHA
standards were not included in Sec. 1910.269, and that section does
not address some important safety hazards faced by workers performing
tree care operations. For example, Sec. 1910.269 does not contain any
specific requirements to protect workers felling trees. Those
requirements are in OSHA's logging standard. Furthermore, even with
respect to the nonelectrical hazards that are regulated in the Sec.
1910.269 tree-trimming provisions, the OSHA standards do not cover
those hazards as comprehensively as the current version,
[[Page 20343]]
or even the 1982 version, of ANSI Z133.1.\48\ For example, the new and
old consensus standards include additional requirements for brush
chippers and provisions on hand tools such as axes, pruners, and saws
that are not contained in Sec. 1910.269. For these reasons, adopting
the industry's recommendation to have Sec. 1910.269 be the exclusive
source of requirements for tree-trimming work would not improve
employee safety. Instead, it would jeopardize the workers performing
those operations. For example, an employer may perform a logging
operation near an overhead power line under contract with an electric
utility to remove trees along the right of way for the power line.
Applying the tree care industry's recommendation and logic to this work
would place that work exclusively under Sec. 1910.269, eliminating the
protection provided by the logging standard's tree-felling provisions.
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\48\ As stated earlier, in its review of the EEI-IBEW draft,
OSHA checked provisions of that draft against equivalent provisions
in ANSI Z133.1-1982. However, because Sec. 1910.269 is a standard
for electric power generation, transmission, and distribution work
and not a comprehensive standard on tree trimming, the Agency did
not examine provisions in the ANSI standard that had no counterpart
in the EEI-IBEW draft.
---------------------------------------------------------------------------
The Agency has published an advance notice of proposed rulemaking
to gather information to use in developing a comprehensive standard on
tree care operations (73 FR 54118-54123, Sept. 18, 2008). In that
rulemaking, OSHA will consider whether, and to what extent, any new
standard on tree care operations should cover line-clearance tree
trimming.
The tree trimmers' third justification for expanding the definition
of line-clearance tree trimming in Sec. 1910.269 is that the
electrical hazards regulated by Sec. 1910.269 exist at distances
greater than 3.05 meters from the line. ULCC argued that there are many
circumstances that expose line-clearance tree trimmers to electrical
hazards at distances beyond 3.05 meters from the line, such as when a
tree or section of a tree can fall into the line even though the tree
itself is farther than 3.05 meters away (Ex. 0174). To illustrate this
point, Mr. Tommasi provided an example of a 15.2-meter tall oak tree
located 4.6 meters from an overhead power line (Tr. 623).
OSHA has considered this argument, but has concluded that the 3.05-
meter rule is generally reasonable and consistent with provisions in 29
CFR part 1910, subpart S, OSHA's general industry electrical standards.
An examination of the different requirements that apply to the
electrical hazards posed by tree-trimming operations will illuminate
the need to set a locus within which Sec. 1910.269 should apply.
The line-clearance tree-trimming provisions in existing Sec.
1910.269 contain several requirements to protect line-clearance tree
trimmers from electrical hazards. First, to be considered line-
clearance tree trimmers under Sec. 1910.269, employees must, through
training or experience, be familiar with the special techniques and
hazards involved in line-clearance tree trimming.\49\ (See existing
Sec. 1910.269(a)(1)(i)(E)(2) and the definition of ``line-clearance
tree trimmer'' in existing Sec. 1910.269(x).) Second, there must be at
least two line-clearance tree trimmers present under any of the
following conditions: (1) If a line-clearance tree trimmer is to
approach any conductor or electric apparatus energized at more than 750
volts more closely than 3.05 meters, (2) if branches or limbs being
removed are closer than the applicable minimum approach distances to
lines energized at more than 750 volts, or (3) if roping is necessary
to remove branches or limbs from such conductors or apparatus. (See
existing Sec. 1910.269(r)(1)(ii).) Third, when the voltage on the
lines is 50 volts or more and two or more employees are present,
generally at least two employees must be trained in first aid,
including cardiopulmonary resuscitation.\50\ (See existing Sec.
1910.269(b)(1).) Fourth, employees must maintain minimum approach
distances appropriate for qualified employees. (See existing Sec.
1910.269(r)(1)(iii) and (r)(1)(v).) Fifth, employees must use
insulating equipment to remove branches that are contacting exposed,
energized conductors or equipment or that are within the applicable
minimum approach distances of energized conductors or equipment. (See
existing Sec. 1910.269(r)(1)(iv).) Sixth, line-clearance tree-trimming
work may not be performed when adverse weather conditions make the work
hazardous in spite of the work practices required by Sec. 1910.269.
(See existing Sec. 1910.269(r)(1)(vi).) Seventh, mechanical equipment
must maintain appropriate minimum approach distances, and certain
measures must be taken to protect employees on the ground from hazards
that might arise from equipment contact with energized lines. (See
existing Sec. 1910.269(p)(4).)
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\49\ Throughout this preamble, OSHA differentiates between line-
clearance tree trimmers (as defined in Sec. 1910.269) and other
workers involved in tree-trimming operations. OSHA refers to
employees doing tree-related work who are not line-clearance tree
trimmers under Sec. 1910.269 as ``regular tree trimmers'' (that is,
all other tree trimmers) or ``tree workers who are not line-
clearance tree trimmers'' (that is, all other tree trimmers and
ground workers). See also the summary and explanation for Sec.
1926.950(b)(2), later in this section of the preamble.
\50\ See the summary and explanation for final Sec.
1926.951(b)(1), later in this section of the preamble, for a
discussion of the requirements for first-aid training for field
work, such as line-clearance tree-trimming operations.
---------------------------------------------------------------------------
Requirements for tree trimmers who are not performing line-
clearance tree trimming (as defined in final Sec. 1910.269(x)), that
is, ``regular tree trimmers,'' are contained in Subpart S of the
general industry standards in part 1910. It is important to note that,
for the purposes of Subpart S, tree trimmers fall into two categories:
(1) Regular tree trimmers, whom OSHA treats as unqualified persons, and
(2) line-clearance tree trimmers (as defined in Sec. 1910.269), whom
OSHA considers qualified persons under subpart S. Line-clearance tree
trimmers under Sec. 1910.269 are exempt from the electrical safety-
related work practice requirements in subpart S and must comply with
the Sec. 1910.269 requirements described previously.\51\ (See Sec.
1910.331(c)(1).) In contrast, regular tree trimmers are subject to the
subpart S requirements, but are not covered by Sec. 1910.269.\52\
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\51\ Note 2 to the definition of ``line-clearance tree trimmer''
in existing Sec. 1910.269(x) explains that line-clearance tree
trimmers are considered qualified employees for purposes of the
electrical safety-related work practices in Subpart S (Sec. Sec.
1910.331 through 1910.335). Paragraph (c)(1) of Sec. 1910.331
provides that Sec. Sec. 1910.331 through 1910.335 do not apply to
work performed by qualified persons, including line-clearance tree
trimmers under Sec. 1910.269, on or directly associated with
generation, transmission, and distribution installations. In
addition, Note 3 to Sec. 1910.331(c)(1) clarifies that the agency
considers line-clearance tree trimming to be work directly
associated with such installations.
\52\ Currently, an employee must meet the definition of ``line-
clearance tree trimmer'' in existing Sec. 1910.269(x) and have
training meeting Sec. 1910.332(b)(3) to be considered a line-
clearance tree trimmer who is a qualified employee for the purposes
of subpart S. (See Note 1 to Sec. 1910.332(b)(3), which states that
a person must have the training required by that paragraph to be
considered a qualified person.) As explained in the summary and
explanation for Sec. Sec. 1926.950(b)(2) and 1910.269(a)(2)(iii),
later in this section of the preamble, OSHA added to Sec. 1910.269
appropriate training requirements for line-clearance tree trimmers.
Consequently, under this final rule, an employee must meet the
definition of ``line-clearance tree trimmer'' and have training
meeting Sec. 1910.269(a)(2)(iii) to be considered a line-clearance
tree trimmer who is a qualified employee for the purposes of subpart
S. Under both the existing standards and the final rule, any given
tree trimmer is either a line-clearance tree trimmer, who is
considered a qualified employee under subpart S, or a regular tree
trimmer, who is considered an unqualified employee under subpart S.
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Subpart S sets some basic requirements for regular tree trimmers.
[[Page 20344]]
(Other requirements also apply, but are not germane to this
discussion.) First, regular tree trimmers must be appropriately trained
(see Sec. 1910.332(b)(1) and (b)(2)), although the training required
for regular tree trimmers is not as extensive as that required for
line-clearance tree trimmers. Second, regular tree trimmers must
generally maintain a minimum separation of 3.05 meters from overhead
power lines (see Sec. 1910.333(c)(3)(i) and (c)(3)(iii)). Finally,
regular tree trimmers working on the ground may not contact vehicles or
mechanical equipment capable of having parts of its structure elevated
near energized overhead lines, except under certain conditions (see
Sec. 1910.333(c)(3)(iii)(B)).
As a general matter, OSHA believes that workers performing line-
clearance tree-trimming operations under existing Sec. 1910.269 are
afforded more protection than workers performing regular tree-trimming
operations under Subpart S. Under existing Sec. 1910.269, line-
clearance tree-trimming operations generally require the presence of at
least two line-clearance tree trimmers trained in first aid, including
cardiopulmonary resuscitation. Subpart S does not have a comparable
requirement. Existing Sec. 1910.269 forbids line-clearance tree-
trimming operations from being performed when adverse weather
conditions make work unsafe. Subpart S does not address weather
conditions. Furthermore, in comparison with subpart S, existing Sec.
1910.269 contains additional requirements to protect workers in case
mechanical equipment contacts a power line. OSHA believes that these
important protections in existing Sec. 1910.269 must be required only
when tree-trimming operations expose employees to the most serious
electrical hazards, not any time electrical hazards are present, as
posited by ULCC.
OSHA believes that the seriousness of electrical hazards posed by
tree trimming depends on how close the tree is to the power line. The
closer the tree is to the power line, the more difficulty the worker
has in maintaining minimum approach distances. For example, roping may
be necessary to maintain the required minimum approach distances. (This
practice is addressed in existing Sec. 1910.269(r)(1)(ii)(C).)
Furthermore, when the tree is close to the power line, a worker
trimming trees from an aerial lift has to be more concerned with the
distances between the power line and the tree, the aerial lift, and
himself or herself. The farther the tree is from the power line, the
more room an employee has in which to maneuver the aerial lift.
Therefore, the Agency has only to decide how close the tree needs
to be to a power line before the protections required by Sec. 1910.269
are necessary. The Agency concludes that those protections should start
when the tree is 3.05 meters from a power line. Under Subpart S,
unqualified employees are not permitted within that distance, but they
are permitted to work in compliance with subpart S outside of that
distance (plus 100 millimeters (4 inches) of additional distance for
every 10 kilovolts over 50 kilovolts). (See Sec. 1910.333(c)(3)(i).)
OSHA believes that it would be inconsistent to expand the definition of
``line-clearance tree trimming'' to the point that line-clearance tree
trimmers working on trees or brush more than 3.05 meters from the lines
would be entitled to the enhanced protections of Sec. 1910.269, while
employees doing other types of work closer to the lines (between 3.05
meters from the line and where the line-clearance tree trimmers are
working) would be governed by the more limited protections afforded by
subpart S. The Agency generally believes that any electrical hazards
that are present when a tree is more than 3.05 meters from power lines
are addressed adequately by subpart S.
Nevertheless, changes to the existing definition of ``line-
clearance tree trimming'' in Sec. 1910.269 (which is identical to the
definition proposed for subpart V) are necessary to ensure consistency
with the 3.05-meter rule that applies to unqualified employees under
Sec. 1910.331(c)(3)(i). As noted previously, under Sec.
1910.333(c)(3)(i)(A)(1), 3.05 meters is the minimum distance an
unqualified employee must maintain from overhead power lines. If the
voltage is higher than 50 kilovolts, the required distance under Sec.
1910.333(c)(3)(i)(A)(2) increases by 100 millimeters for every 10
kilovolts of voltage above 50 kilovolts. OSHA believes that this
increase in distance reasonably captures the relationship between the
severity of the electrical hazard and voltage. Therefore, OSHA decided
that, although it is not expanding the definition of ``line-clearance
tree trimming'' to the extent recommended by the tree trimming
industry, it will add this extra distance to the definition of ``line-
clearance tree trimming'' to accord with Sec. 1910.333(c)(3)(i)(A).
The revised definition appears in Sec. Sec. 1910.269(x) and 1926.968.
Paragraph (b) of final Sec. 1926.950 addresses training for
employees. Subpart V currently contains no general provisions related
to training employees in the safety practices necessary to perform
electric power transmission and distribution work. It is widely
recognized that the types of work covered by this standard require
special knowledge and skills. Additionally, final subpart V contains
many safety-related work practice requirements that are necessary for
the protection of employees. To gain the requisite knowledge and skills
to use these work practices, employees must be adequately trained.
Therefore, in the proposed revision of subpart V, OSHA included
training requirements mirroring those already in Sec. 1910.269, with a
few changes and additions (discussed later). OSHA notes that editorial
changes are being made throughout paragraph (b) to clarify that
employers must ensure that ``each'' employee covered by a specific
training provision receives the training required by that
provision.\53\
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\53\ Several provisions in the proposed rule and existing Sec.
1910.269 require employers to provide personal protective equipment
(PPE) and training for ``employees'' or for ``all employees.'' The
final rule amends these provisions to require PPE and training for
``each employee.'' These editorial, nonsubstantive changes emphasize
that the standards' training and PPE requirements impose a
compliance duty to each and every employee covered by the standards
and that noncompliance may expose the employer to liability on a
per-employee basis. This action is in accord both with OSHA's
longstanding position and OSHA standards addressing employers'
duties. (See Sec. Sec. 1910.9 and 1926.20(f); see also 73 FR 75568
(Dec. 12, 2008)). It should be noted that, if any provision in the
final rule continues to require training or PPE for ``employees'' or
for ``all employees,'' rather than for ``each employee,'' as
described above, this was an unintentional omission on OSHA's part
and should not be interpreted as amending OSHA's longstanding
position, or the general standards, addressing employers' duties to
provide training and PPE to each employee.
---------------------------------------------------------------------------
Paragraph (b)(1) contains training requirements applying to all
employees performing work covered by subpart V. Siemens Power
Generation and ORC Worldwide suggested deleting the heading ``All
employees'' from proposed paragraph (b)(1). They expressed concern that
the provision could be construed to require training for clerical
employees or other workers doing tasks not covered by subpart V (Exs.
0163, 0208, 0235). Siemens commented:
By adding the word ``ALL'' the Agency is implying that training
must be conducted for any and all employees regardless of their
scope of task. It implies for example, that even for clerical
employees that have no risk, there must be some documented training
conducted to comply with this requirement. [Ex. 0163]
OSHA appreciates these concerns, but has elected to retain the
title in paragraph (b)(1) as proposed. The Agency thinks that it is
important to distinguish the training requirements in
[[Page 20345]]
paragraph (b)(1), which is broadly applicable to workers doing work
covered by subpart V, from the requirements in paragraph (b)(2), which
is applicable only to ``qualified employees.'' OSHA clarified in the
proposal, and is reiterating here, that paragraph (b)(1) does not
impose training requirements on employees who are not performing work
covered by subpart V. The text of paragraph (b)(1) is self-limiting--
employers need only ensure that each employee receives safety training
that ``pertain[s] to his or her job assignments'' and that is ``related
to his or her work.''
As clerical workers do not perform the types of hazardous work
covered by subpart V, this provision does not require employers to
train such employees in live-line barehand or other work techniques
addressed by this final rule. Employees performing clerical work or
other work not covered by subpart V would not need to receive the same
electrical safety training required for workers involved in the
construction of transmission and distribution lines and equipment.
However, employers must train clerical workers performing work covered
by subpart V in the hazards to which they might be exposed.
Proposed paragraphs (b)(1)(i) and (b)(1)(ii) were borrowed in large
part from provisions in existing Sec. 1910.269. Paragraph (b)(1)(i)
requires each employee to be trained in, and be familiar with, the
safety-related work practices, safety procedures, and other safety
requirements in subpart V that pertain to his or her job assignments.
OSHA considers this training necessary to ensure that employees use the
safety-related work practices outlined in subpart V. It should be noted
that this provision requires employers to train employees not only in
the content of the applicable requirements of the final rule but in how
to comply with those requirements. OSHA received no comments on
proposed paragraph (b)(1)(i) and is carrying it forward into the final
rule without substantive change.
Proposed paragraph (b)(1)(ii) additionally provided that employees
had to be trained in, and be familiar with, any other safety practices
related to their work and necessary for their safety, including
applicable emergency procedures, such as pole-top and manhole rescue.
Proposed paragraph (b)(1)(ii) required that safety training be provided
in areas that are not directly addressed by subpart V, but that are
related to the employee's job. This training fills in the gaps left
when the final rule does not specify requirements for every hazard the
employee may encounter in performing electric power generation,
transmission, or distribution work. OSHA explained in the preamble to
the proposal that if more than one set of work practices could be used
to accomplish a task safely, the employee would only need to be trained
in the work methods to be used (70 FR 34833). For example, an insulator
on a power line could be replaced by an employee using live-line tools
or rubber insulating equipment or by an employee working without
electrical protective equipment after deenergizing and grounding the
line. The employee would only need to be trained in the method actually
used to replace that insulator.
The Agency received numerous comments suggesting that the training
requirement proposed in paragraph (b)(1)(ii) was too broad (Exs. 0156,
0160, 0168, 0170, 0202, 0206, 0207, 0229, 0233, 0237). Mr. Don Adkins
of Davis H. Elliot Company, an electrical contractor, commented, for
example, that this proposed provision was ``impermissibly broad'' and
offered ``no guidance as to what safety practices are `related' to the
work of those covered by the standard'' (Ex. 0156). Mr. Robert Matuga
of the National Association of Home Builders (NAHB) believed that
paragraph (b)(1)(ii) was ``overly broad,'' potentially ``creating an
obligation for employers to provide training to workers . . . on almost
every hazard that could conceivably be encountered on a construction
jobsite'' (Ex. 0168). He also argued that proposed paragraph (b)(1)(ii)
is duplicative of Sec. 1926.21(b)(2), which requires ``[t]he employer
[to] instruct each employee in the recognition and avoidance of unsafe
conditions and the regulations applicable to his work environment to
control or eliminate any hazards or other exposure to illness or
injury'' (id.). Also, the U.S. Small Business Administration's (SBA)
Office of Advocacy commented:
The scope of this mandatory employee training is not limited to
work practices required by the proposed electrical standards, but
extends to any other safety practices that are related to their work
and necessary for their safety. The SBREFA panel was concerned that
this language was overly broad and could be viewed as covering
other, non-specified hazards on the worksite, such as ergonomic
injuries from overhead work.
* * * * *
The proposed training language remains vague and OSHA should
clarify what training is necessary to comply with the standard (as
well as what alternative training is acceptable for compliance) [Ex.
0207]
Despite these comments, OSHA continues to believe that the
requirement in proposed paragraph (b)(1)(ii) is essential to the safety
and welfare of employees and is adopting it without significant change
in this final rule. Mr. Brian Erga of Electrical Safety Consultants
International (ESCI) supported the proposed training requirements and
attributed an increase in employee proficiency, and safer work
environments, to the adoption of these provisions in existing Sec.
1910.269. He explained:
It has been shown time and time again that high quality training
and retraining not only provides a safer work site, but returns
dividends in financial contributions and long term productivity to
the employer. The proposed [1926.]950(b) and associated verbiage in
the preamble, if followed, will, in our opinion, move the industry
to a safer work site. The current training requirements in 1910.269
and [the] proposed training requirements are not unduly burdensome,
and will provide a more educated and experienced work force. [Ex.
0155]
Further, Mr. Donald Hartley with IBEW testified at the 2006 public
hearing that ``ensur[ing] that . . . employees are trained in the
safety-related work practices, procedures, and requirements that
pertain to their . . . assignments . . . is necessary to ensure that
employees are equipped to deal with potential hazards associated with
this dangerous work'' (Tr. 876). He did not suggest that this training
be limited only to the safety practices and other safety requirements
in subpart V. Several rulemaking participants recognized that subpart V
does not specifically address all hazards faced by employees performing
covered work and suggested that training is an important factor in
employee safety. For example, Mr. Lee Marchessault testified about the
importance of training in substation rescue procedures, stating, ``You
should do rescue training from substation structures'' (Tr. 572). Also,
Energy United EMC commented that ``proper training is necessary'' to
prevent employees in insulated aerial lifts from touching conductors
(Ex. 0219). The record also indicates that employers train employees to
protect them from heat-stress hazards (see, for example, Tr. 1129-
1130), to ensure proper maintenance of protective clothing (see, for
example, Tr. 471), and to supplement the line-clearance tree-trimming
requirements in existing Sec. 1910.269 (see, for example, Tr. 683).
Existing Sec. 1910.269(a)(2)(i) already contains a requirement
identical to the one proposed in Sec. 1926.950(b)(1)(ii), and OSHA has
successful enforcement experience with this provision. First, except
for two questions addressing who needs to be trained in emergency and
rescue procedures, the Agency has
[[Page 20346]]
not received any letters requesting interpretation or clarification of
this provision, leading the Agency to believe that the requirement is
not as ambiguous as the commenters claim. Second, OSHA has issued only
a few citations under existing Sec. 1910.269(a)(2)(i) (for example, in
2008, OSHA issued only 2 citations of Sec. 1910.269(a)(2)(i) in 362
inspections of electric utilities), which supports OSHA's conclusion
that employees performing work under existing Sec. 1910.269 are
generally being trained as required. Third, even EEI admits that ``EEI
members have generally found the training requirements of paragraph
1910.269(a)(2) to be workable for their employees'' (Ex. 0227). Thus,
it appears that electric utilities have not had difficulty complying
with the identical requirement in existing Sec. 1910.269(a)(2)(i).
On the other hand, the Agency agrees with these commenters that
Sec. 1926.950(b)(1)(ii) of the final rule sets a broad, general
requirement to train employees. This is not an uncommon approach for an
OSHA standard to take. OSHA's personal protective equipment (PPE)
standards in Sec. Sec. 1910.132(a) and 1926.95(a) require the employer
to provide and ensure the use of protective equipment wherever it is
necessary by reason of hazards of processes or environment, chemical
hazards, radiological hazards, or mechanical irritants encountered in a
manner capable of causing injury or impairment in the function of any
part of the body through absorption, inhalation or physical contact. An
employer is deemed to be in violation of the PPE standards when it
fails to provide PPE despite having actual or constructive knowledge of
a hazard in its facility for which protective equipment is necessary.
(See, for example, Cape & Vineyard Div. of the New Bedford Gas & Edison
Light Co. v. OSHRC, 512 F.2d 1148, 1152 (1st Cir.1975).) The general
construction training requirement contained in Sec. 1926.21(b)(2) is
similarly broad, requiring employers to instruct each employee in the
recognition and avoidance of unsafe conditions and the regulations
applicable to his or her work environment to control or eliminate any
hazards or other exposure to illness or injury. That standard has been
interpreted to require employers to provide employees with ``the
instructions that a reasonably prudent employer would have given in the
same circumstances.'' (El Paso Crane & Rigging Co., Inc., 16 BNA OSHC
1419 (No. 90-1106, Sept. 30, 1993); see also Pressure Concrete Constr.
Co., 15 BNA OSHC 2011 (No. 90-2668, Dec. 7, 1992) (``Because section
1926.21(b)(2) does not specify exactly what instruction the employees
must be given, the Commission and the courts have held that an employer
must instruct its employees in the recognition and avoidance of those
hazards of which a reasonably prudent employer would have been
aware.'').) The applicability of Sec. 1926.21(b)(2) turns on an
employer's actual or constructive knowledge of hazards, just as under
the general PPE requirements. (See, for example, W.G. Fairfield Co. v.
OSHRC, 285 F. 3d 499 (6th Cir. 2002).)
OSHA is applying final paragraph (b)(1)(ii) in the same manner.
Therefore, if an employer has actual knowledge of a hazard (for
example, through safety warnings from equipment manufacturers or
through injury experience), or if the employer has constructive
knowledge of a hazard (for example, when industry practice recognizes
particular hazards), then each employee exposed to the hazard must be
trained. For the training to comply with this provision, it must be
sufficient to enable the employee to recognize the hazard and take
reasonable measures to avoid or adequately control it.
In addition, OSHA agrees with Mr. Matuga that, except to the extent
that it only covers Subpart V work, paragraph (b)(1)(ii) requires the
same training as Sec. 1926.21(b)(2). Consequently, employers who meet
Sec. 1926.21(b)(2) also meet final Sec. 1926.950(b)(1)(ii). Even
though the final rule duplicates the general construction training
provision, the Agency is adopting paragraph (b)(1)(ii) to maintain
consistency with existing Sec. 1910.269.
Mr. Lee Marchessault with Workplace Safety Solutions recommended
that paragraph (b)(1)(ii) refer to rescues at heights generally, rather
than just pole-top rescue, in the parenthetical listing examples of
potentially applicable emergency procedures (Tr. 572). He noted that
rescue procedures are performed from wind turbines, towers, and
substation structures, as well as utility poles (id.).
OSHA has decided not to adopt this recommendation because no change
is necessary. The types of emergency procedures listed in paragraph
(b)(1)(ii) in the final rule are examples only. Pole-top rescue is
listed because it is a widely recognized and used emergency procedure.
The Agency notes, however, that training in these other types of
emergency procedures is required if it is necessary for employee safety
during the work in question.
OSHA proposed to add a new provision to both subpart V and Sec.
1910.269 clarifying that the degree of training required is based on
the risk to the employee for the task involved. OSHA explained that,
under this proposed paragraph, the training provided to an employee
would need to be commensurate with the risk he or she faces (70 FR
34834). The two provisions, proposed Sec. Sec. 1910.269(a)(2)(i)(C)
and 1926.950(b)(1)(iii), were based on Sec. 1910.332(c), although
Sec. 1910.332(c) does not contain the ``for the task involved''
language. The purpose of these new training paragraphs was to ensure
that an appropriate level of training is provided to employees.
Employees who face little risk in their job tasks need less training
than those whose jobs expose them to more danger. OSHA believed that
this provision would ensure that employers direct their training
resources where they will provide the greatest benefit, while still
making sure that all employees receive adequate training to protect
them against the hazards they face in their jobs (id.). OSHA noted in
the preamble to the proposal that training already provided in
compliance with existing Sec. 1910.269 would be considered sufficient
for compliance with these paragraphs (id.). The provisions would not
require employers to make changes to existing training programs that
comply with Sec. 1910.269; rather, they would provide employers with
options to tailor their training programs and resources to employees
with particularly high-risk jobs (id.).
OSHA received several comments regarding paragraph (b)(1)(iii) of
proposed Sec. 1926.950. (See, for example, Exs. 0128, 0162, 0163,
0169, 0177, 0201, 0209, 0210, 0212, 0221, 0225, 0227, 0235; Tr. 873-
874, 1316-1319, 1332-1333.)\54\ Some commenters maintained that this
provision was unnecessary or too vague. For example, Mr. Pat McAlister
of Henry County REMC requested additional guidance to ``clarify
generally when and how risks link with training and [how to assign] the
appropriate level of training to offset those risks'' (Ex. 0210). EEI
commented that this proposed training provision was unnecessary,
explaining:
---------------------------------------------------------------------------
\54\ The remaining discussion of these provisions refers to the
proposed construction requirement. However, the comments and OSHA's
resolution of those comments applies equally to the corresponding
general industry provision as is generally the case throughout this
preamble.
We question the soundness of changing the [current] requirements
[in Sec. 1910.269] because if compliance with existing Section
1910.269 training requirements is sufficient, there is no reason to
add another regulatory
[[Page 20347]]
requirement, and the proposed provisions demonstrably have no
purpose. The stated explanation is that the standard is intended to
``provide employers with options,'' but employers have those options
without the added regulation. No additional provisions are necessary
---------------------------------------------------------------------------
to preserve existing options. [Ex. 0227]
EEI went on to suggest that the added requirement would create
confusion, commenting:
EEI's concern is that the new language will likely create
confusion among many employers who do not have access to or
regularly consult the preambles to OSHA standards. All but the most
sophisticated readers likely will assume that the revised standard
imposes a requirement to modify existing training programs.
Moreover, the proposal is unclear: The meaning of the term ``degree
of training'' is difficult to discern in that it is not evident how
OSHA would classify and evaluate a ``degree'' of training. [Id.]
Many of the comments received on proposed paragraph (b)(1)(iii)
expressed concern only about the language tying training to ``the task
involved.'' For example, Mr. Mark Spence with Dow Industries generally
supported the proposed provision, but stated that the similar
requirement in Sec. 1910.332(c), which does not contain the ``for the
task involved'' language, ``has been in effect since 1990 without
causing significant problems for employers'' (Ex. 0128). Mr. Spence had
concerns about the additional language in proposed paragraph
(b)(1)(iii), explaining:
[T]he proposal refers to training ``for the task involved''.
Training programs typically are broad, rather than task-specific.
[T]he present wording could be interpreted to indicate an
unmanageable requirement to train affected employees on the details
of each individual task. OSHA should consider re-wording this
provision or clarifying that it means that, where necessary,
additional training may be required for a particular task . . .
[Id.]
Mr. Tom Chappell of Southern Company similarly noted that ``[d]ue
to the large number of different tasks that an employee may need to
perform, it would be difficult to evaluate each task and identify the
level of training that would be required'' (Ex. 0212). Consumers Energy
commented that, in its experience, ``employees can safely complete
hundreds of specific tasks'' without the need for training in each task
individually (Ex. 0177). Mr. Donald Hartley of IBEW testified that the
requirement ``to tie the degree of training to the risk to the employee
for the task involved . . . is both an unworkable and inappropriate
standard'' (Tr. 873-874). Mr. William Mattiford with Henkels & McCoy
testified:
[I]t's not very clear as to what by definition, the degree of
training shall be determined by the risk to the employee for the
task involved. And that's where we see it's very confusing.
And if it's literally taken that way, then it's each individual
task. So it's not just setting a pole, but it's digging a hole, to
set the pole, to prefab the pole. Each one of those things could be,
I guess, understood as being training for each one of those tasks.
And I feel as though, many of us feel as though that by the
design of the training programs today that have redundancy and
overlapping in them, you do cover all of those.
But to actually spell out perhaps a lesson plan for each one of
those tasks I think would be just too difficult to do, if not
impossible. [Tr. 1339]
Mr. Wilson Yancey with Quanta Services agreed with these comments:
I agree with Bill's comments, too. I think most of that is being
covered today. If we have to go down and copy it and put lesson
plans for everything, we will never get it accomplished and it will
be too costly to the contractor. [Tr. 1340]
OSHA continues to believe that it is important that the level of
training provided to employees be commensurate with the risk they
encounter. Focusing training where the risk is greatest maximizes the
benefits to be achieved. In addition, providing no more training than
is necessary for hazards that pose less risk can conserve valuable, and
often limited, safety and health resources. OSHA successfully used this
general approach in Sec. 1910.332(c), allowing employers flexibility
in providing training to employees, yet ensuring that employees most at
risk receive the most training. This approach is recognized by the
Agency's publication ``Training Requirements in OSHA Standards and
Training Guidelines.'' \55\
---------------------------------------------------------------------------
\55\ This document can be obtained by contacting OSHA's Office
of Publications as directed in the ADDRESSES section of this
preamble or from OSHA's Web page: https://www.osha.gov/pls/publications/publication.html. See, in particular, Section III of
the voluntary guidelines, ``Matching Training to Employees,'' on pp.
6-8.
---------------------------------------------------------------------------
On the other hand, the Agency understands the rulemaking
participants' concerns. Most commenters objected to providing a level
of training determined by ``the task involved.'' Although employees are
trained to perform the various tasks involved in their jobs, as noted
by Mr. Mattiford (Tr. 1339), examining each task to determine the
relative risk may seem daunting and unworkable as claimed by Mr.
Hartley (Tr. 873-874). Employers should, however, be capable of
determining the relative risk of the various hazards encountered by
their employees. To clarify this requirement, OSHA replaced the phrase
``for the task involved'' from the proposal with the phrase ``for the
hazard involved'' in paragraph (b)(1)(iii) of the final rule.
To determine the relative risk encountered by employees, employers
are encouraged to follow the guidelines in OSHA's publication
``Training Requirements in OSHA Standards and Training Guidelines,''
Voluntary Training Guidelines, Section III. In any event, employers may
allocate training resources in accordance with their own determination
of relative risk, provided that each affected employee receives the
minimum training required under subpart V.
Paragraph (b)(2) contains additional requirements for training
qualified employees. Because qualified employees may work extremely
close to electric power lines and equipment and, therefore, encounter a
high risk of electrocution, it is important that they be specially
trained. Towards this end, the standard requires that these employees
be trained in: distinguishing exposed live parts from other parts of
electric equipment; determining nominal voltages of exposed live parts;
applicable minimum approach distances and how to maintain them; the
techniques, protective equipment, insulating and shielding materials,
and tools for working on or near exposed live parts; and the knowledge
necessary to recognize electrical hazards and the techniques to control
or avoid these hazards. The language in paragraph (b)(2) generally
mirrors language in existing Sec. 1910.269(a)(2)(ii). However,
paragraph (b)(2)(v), which requires training in how to recognize and
control or avoid electrical hazards, has no counterpart in existing
Sec. 1910.269. In addition, OSHA has added language to paragraph
(b)(2)(iii) of the final rule explicitly requiring employers to train
qualified employees in the skills and techniques necessary to maintain
minimum approach distances. See the summary and explanation of final
Sec. 1926.960(c)(1), later in this section of the preamble, for an
explanation of this change.
NIOSH commented that qualified and unqualified employees are
exposed to the same electrical hazards and should receive the same
training (Ex. 0130). NIOSH suggested that ``[a]ll workers potentially
exposed to electrocution hazards should be trained in hazard awareness
and the identification and control of these hazards, as qualified
employees are trained'' (id.). NIOSH specifically noted that line-
clearance tree trimmers and ground workers face
[[Page 20348]]
electrical hazards comparable to those of qualified employees (id.).
OSHA does not believe that is appropriate to adopt requirements in
this final rule for the training of ground workers on tree crews or
other tree workers who are neither qualified employees under Sec.
1910.269 nor line-clearance tree trimmers. Subpart S, not Sec.
1910.269 or subpart V, applies to electrical safety-related work
practices of ground workers on tree crews and other tree workers who
are not line-clearance tree trimmers. (See Sec. 1910.331(b).) The
preamble to the 1994 Sec. 1910.269 final rule makes this clear as
follows:
Other tree workers do not have the training necessary for them
to be either ``qualified employees'' or ``line-clearance tree
trimmers'', as defined under Sec. 1910.269(x). These employees are
not covered under Sec. 1910.269 at all. The work practices these
employees must use are contained in Subpart S of Part 1910. Under
Subpart S, tree workers must maintain a 10-foot minimum approach
distance from overhead lines. (In fact, trimming any branch that is
within 10 feet of an overhead power line is prohibited by Subpart
S.) [59 FR 4410; footnotes omitted.]
Existing Sec. 1910.269(a)(1)(ii)(B) states that Sec. 1910.269 does
not cover ``electrical safety-related work practices . . . covered by
subpart S.'' Consequently, addressing the training of ground workers on
tree crews or other tree workers who are neither qualified employees
nor line-clearance tree trimmers in Sec. 1910.269 or subpart V would
be inappropriate.
On the other hand, OSHA believes that the final rule should address
the training of line-clearance tree trimmers. However, not all of the
training requirements in final Sec. 1910.269(a)(2)(ii), which are
applicable to qualified employees, are appropriate for line-clearance
tree trimmers. Qualified employees are trained to work on energized
parts. Specifically, the final rule requires qualified employees to be
trained in, among other topics, the proper use of the special
precautionary techniques, personal protective equipment, insulating and
shielding materials, and insulated tools for working on or near exposed
energized parts of electric equipment (Sec. 1926.950(b)(2)(iv)). This
training enables qualified employees to work directly on energized
parts of electric circuits, which line-clearance tree trimmers do not
do.
Line-clearance tree trimmers work close to, but not on, energized,
overhead power lines. (See, for example, Ex. 0502; Tr. 611.)
Consequently, the Agency believes that these employees have different
training needs than qualified employees covered by Sec. 1910.269.
Under existing Sec. 1910.269, OSHA has addressed the training for
line-clearance tree trimmers in the definition of ``line-clearance tree
trimmer'' and in the notes to that definition. The definition and notes
appear in existing Sec. 1910.269(x). Note 2 to that definition
explains that while line clearance tree trimmers are not considered
qualified employees for purposes of Sec. 1910.269, they are considered
to be qualified employees exempt from the electrical safety-related
work practice requirements in subpart S (Sec. Sec. 1910.331 through
1910.335). The note following Sec. 1910.332(b)(3) indicates that, for
the purposes of Sec. Sec. 1910.331 through 1910.335, a person must
have the training required by Sec. 1910.332(b)(3) for OSHA to consider
that person a qualified person. Therefore, to be considered a line-
clearance tree trimmer under Sec. 1910.269 and, thus, a qualified
person under subpart S, a tree trimmer needs the training specified by
Sec. 1910.332(b)(3). Any tree trimmer who has not had such training is
considered an unqualified person under subpart S, and the electrical
safety-related work practices in that standard apply instead of those
in Sec. 1910.269 as explained previously.
The training required by Sec. 1910.332(b)(3) is virtually
identical to the training required by final Sec. 1910.269(a)(2)(ii)(A)
through (a)(2)(ii)(C) for qualified employees, except that Sec.
1910.332(b)(3)(iii) requires training in the clearance (that is,
minimum approach) distances specified in Sec. 1910.333(c), whereas
Sec. 1910.269(a)(2)(ii)(C) requires training in the minimum approach
distances in Sec. 1910.269 and in the skills and techniques necessary
to maintain those distances. Considering NIOSH's recommendation, OSHA
believes that putting appropriate training requirements for line-
clearance tree trimmers directly in Sec. 1910.269 rather than applying
them indirectly through definitions and scope statements will make the
standards more transparent and make the obligation to train these
workers clearer. Consequently, the Agency is adopting a new Sec.
1910.269(a)(2)(iii) requiring line-clearance tree trimmers to be
trained in: (1) The skills and techniques necessary to distinguish
exposed live parts from other parts of electric equipment (final Sec.
1910.269(a)(2)(iii)(A)), (2) the skills and techniques necessary to
determine the nominal voltage of exposed live parts (final Sec.
1910.269(a)(2)(iii)(B)), and (3) the minimum approach distances in the
final rule corresponding to the voltages to which the line-clearance
tree trimmer will be exposed and the skills and techniques necessary to
maintain those distances (final Sec. 1910.269(a)(2)(iii)(C)).\56\ The
first two training requirements, final Sec. 1910.269(a)(2)(iii)(A) and
(a)(2)(iii)(B), are identical to Sec. 1910.332(b)(3)(i) and
(b)(3)(ii). The remaining requirement, final Sec.
1910.269(a)(2)(iii)(C), is comparable to Sec. 1910.332(b)(3)(iii),
except that line-clearance tree trimmers need to be trained in the
minimum approach distances required under Sec. 1910.269 rather than
those in subpart S and need to be trained in the skills and techniques
necessary to maintain those distances. OSHA concludes that the minimum
approach distances required under Sec. 1910.269 are the more
appropriate reference for final Sec. 1910.269(a)(2)(iii)(C) because
line-clearance tree trimmers are required to comply with the minimum
approach distances in Sec. 1910.269.\57\ The Agency also concludes
that line-clearance tree trimmers need to be trained in the skills and
techniques necessary to maintain the required minimum approach
distances for the same reasons that qualified employees must be trained
in these subjects. (See the discussion of minimum approach distances
under the summary and explanation for final Sec. 1926.960(c)(1), later
in this section of the preamble.) OSHA believes that training in these
skills and techniques are even more important for line-clearance tree
trimmers, who, unlike qualified employees, generally work without
electrical protective equipment (see, for example, Ex. 0503).
---------------------------------------------------------------------------
\56\ Line-clearance tree trimming firms may need to train their
employees in the more protective of the minimum approach distances
in subpart S and Sec. 1910.269 to ensure compliance both during
work that is covered by subpart S and work that is covered by Sec.
1910.269.
\57\ Even though line-clearance tree trimmers are not generally
qualified employees under Sec. 1910.269, paragraph (r)(1)(iii) of
final Sec. 1910.269 requires them to maintain the minimum approach
distances specified in Table R-5, Table R-6, Table R-7, and Table R-
8.
---------------------------------------------------------------------------
Paragraph (b)(2)(v), which is being adopted without change from the
proposal, requires qualified employees to be trained in the recognition
of electrical hazards to which the employee may be exposed and the
skills and techniques necessary to control or avoid those hazards.
Commenting on proposed Sec. 1910.269(a)(2)(ii)(E), which is the
general industry counterpart to proposed Sec. 1926.950(b)(2)(v), Mr.
Kevin Taylor of Lyondell Chemical Company requested clarification of
the training required for workers who operate, but do not maintain,
480-volt circuit breakers (Ex. 0218). Workers operating these circuit
breakers need not be
[[Page 20349]]
qualified employees unless the devices are in areas restricted to
qualified employees (final Sec. Sec. 1910.269(u)(4) and (v)(4) and
1926.966(e)) or otherwise expose the employees to contact with live
parts (final Sec. 1910.269(l)(1) and 1926.960(b)(1)). Thus, assuming
that these workers are not qualified employees, they would need to be
trained only as required by final Sec. Sec. 1910.269(a)(2)(i) and
1926.950(b)(1). The scope of this training is described earlier in this
section of the preamble under the discussion of final Sec.
1926.950(b)(1).
OSHA proposed to supplement the training requirements in paragraphs
(b)(1) and (b)(2) with requirements for supervision and additional
training in paragraphs (b)(3) and (b)(4). These requirements were taken
directly from existing Sec. 1910.269(a)(2)(iii) and (a)(2)(iv). The
Agency explained in the proposal that initial instruction in safe
techniques is not sufficient to ensure that employees will use safe
work practices all of the time (70 FR 34834). Continual reinforcement
of this initial training must be provided to ensure that the worker
uses the procedures he or she has been taught. This reinforcement can
take the form of supervision, safety meetings, prejob briefings or
conferences, and retraining.
Paragraph (b)(3), which is being adopted without change from the
proposal, requires the employer to determine, through regular
supervision (that is, supervision that takes place on a periodic basis
throughout the year) and inspections conducted at least annually, that
each employees is complying with the safety-related work practices
required by subpart V. Paragraph (b)(4), also being adopted without
change from the proposal, requires additional training (or retraining)
whenever:
Regular supervision or an annual inspection required by
paragraph (b)(3) indicates that the employee is not following the
safety-related work practices required by subpart V,
New technology, new types of equipment, or changes in
procedures necessitate the use of safety-related work practices that
are different from practices that the employee would normally use, or
The employee must use safety-related work practices that
are not normally used during his or her regular job duties.
A note to paragraph (b)(4)(iii) explains that retraining must be
provided before an employee performs a task that is done less
frequently than once a year. Instruction provided in prejob briefings
is acceptable if it is detailed enough to fully inform the employee of
the procedures involved in the job and to ensure that he or she can
accomplish them in a safe manner.
Mr. Leo Muckerheide of Safety Consulting Services commented that
the requirements for retraining in proposed paragraph (b)(4) were
reactive rather than proactive (Ex. 0180). He recommended that the
standard require 4 to 8 hours of retraining every 2 to 3 years, arguing
that workers follow proper safety practices immediately after training,
but drift away from those practices as time goes on.
OSHA does not agree that the retraining requirements in paragraph
(b) are exclusively reactive. Employees performing work covered by the
final rule typically employ the safety-related work practices required
by the standard on a daily or other regular basis. The Agency believes
that workers generally will continue to follow these practices over
time and has no evidence that a lack of regularly scheduled retraining
contributes to a failure to follow safe work practices that are used
frequently. OSHA does recognize, however, that retraining is important
for work practices that are employed infrequently. Thus, paragraphs
(b)(4)(ii) and (b)(4)(iii) require employees to receive additional
training if they need to use new or different safety-related work
practices or safety-related work practices that are not part of their
regular job duties. For example, under paragraph (b)(4)(iii), an
employee who is expected to administer CPR in the event of an emergency
needs retraining if he or she has not used those emergency practices
over the course of the previous year. Retraining would also be required
for an employee who needs to climb a pole if it has been more than a
year since he or she has used pole-climbing practices.\58\ OSHA does
not believe that any changes to paragraph (b)(4) are necessary and is
adopting that paragraph without change from the proposal.
---------------------------------------------------------------------------
\58\ OSHA interprets the phrase ``must employ'' in paragraph
(b)(4)(iii) to include both practices the employer specifically
assigns to the employee and practices the employer expects the
employee to be prepared to use, such as emergency response
procedures.
---------------------------------------------------------------------------
Under paragraph (b)(5), training required by paragraph (b) can be
provided in a classroom or on-the-job, or in both places. This
paragraph is taken directly from existing Sec. 1910.269(a)(2)(v). The
Agency has found these types of instruction, which provide workers an
opportunity to ask questions and have the employer respond to them, to
be most effective. (See, for example, OSHA's publication ``Training
Requirements in OSHA Standards and Training Guidelines.'') OSHA
received no comments on this provision, and it is being adopted as
proposed.
Paragraph (b)(6) provides that training given in accordance with
Sec. 1926.950(b) has to result in employee proficiency in required
work practices and introduce procedures necessary for subpart V
compliance. OSHA did not receive any comments on this paragraph, which
is borrowed from existing Sec. 1910.269(a)(2)(vi), and is adopting it
without change from the proposal. Unless a training program establishes
an employee's proficiency in safe work practices and that employee then
demonstrates his or her ability to perform the necessary work
practices, there will be no assurance that the employee will work
safely. An employee who has attended a single training class on a
complex procedure, for example lockout and tagging procedures used in
an electric generating plant, will not generally be deemed proficient
in that procedure. Paragraph (b)(6), and the demonstration of
proficiency requirement contained in paragraph (b)(7) (discussed
later), will ensure that employers do not try to comply with Sec.
1926.950(b) by simply distributing training manuals to employees. These
provisions require employers to take steps to assure that employees
comprehend what they have been taught and that they are capable of
performing the work practices mandated by the standard. OSHA believes
that this maximizes the benefits of the training required under the
final rule.
Existing Sec. 1910.269(a)(2)(vii) requires employers to certify
that each employee has received required training. The certification
has to be made when the employee demonstrates proficiency in the
relevant work practices and maintained for the duration of the
employee's employment. OSHA proposed to eliminate this certification
requirement and to replace it with paragraphs in both Sec. 1910.269
(paragraph (a)(2)(vii)) and subpart V (Sec. 1926.950(b)(7)) that
simply require the employer to determine that each employee has
demonstrated proficiency in the necessary work practices. In proposing
this change, the Agency aimed to reduce unnecessary paperwork burdens
on employers (70 FR 34835). In the preamble to the proposal, OSHA
explained that, in the absence of training certifications, compliance
with training requirements could be determined through employee
interviews (id.). A note following this proposed paragraph explained
that, although not required, employee
[[Page 20350]]
training records could continue to be used by employers to track when
employees demonstrate proficiency. OSHA specifically requested comments
on whether the existing certification requirement is necessary and
whether the proposed standard, without a certification requirement, was
adequately protective.
OSHA received a lot of feedback on this issue. Many rulemaking
participants supported OSHA's proposal. (See, for example, Exs. 0125,
0127, 0159, 0169, 0171, 0175, 0177, 0179, 0186, 0212, 0222, 0227.) For
instance, Mr. Brian Skeahan of Public Utility District No. 1 of Cowlitz
County commented that the change from the certification requirement to
the requirement to demonstrate proficiency was an ``acceptable
modification,'' pointing out that recording on-the-job training can be
burdensome (Ex. 0159). Mr. Wilson Yancey of Quanta Services provided
similar comments, expressing ``support [for] OSHA's proposal to require
only that the employer ensure that the employee is able to demonstrate
proficiency'' (Ex. 0169). He commented that the ``certification
requirement is an unnecessary recordkeeping burden that would be
difficult to administer in practice because of the way that crews are
spread out and would not advance employee safety and health in any
material way'' (id.). Mr. Brooke Stauffer of the National Electrical
Contractors Association also supported the proposal: ``NECA supports
the proposed changes from certification of training to demonstration of
proficiency. We do not support a requirement to keep records of
employee training, due to high turnover in the line construction
industry. Such record-keeping also isn't feasible to document on-the-
job training . . . .'' (Ex. 0171). EEI commented that ``in the
experience of EEI members, the existing training certification
requirement in paragraph 1910.269(a)(2)(vii) has proven to be of no
value, and is unnecessary and should be eliminated'' (Ex. 0227). Also,
Southern Company told OSHA:
Since on-the-job training is recognized as a method for training
employees, it would be difficult or impossible to maintain records
for this type of training. We agree that records of training that
are normally maintained (classroom instruction or hands-on training
exercises) should be recognized as a method for determining if an
employee has been trained. However, it is the employee's ability to
demonstrate their proficiency which should be the measure of the
employee's ability to work safely. [Ex. 0212]
Other commenters objected to the proposed move away from the
certification requirement, stressing the importance of recordkeeping.
(See, for example, Exs. 0200, 0213, 0230, 0505.) For instance, Mr.
Tommy Lucas of TVA commented:
To ensure that employees have been trained and demonstrated
proficiency, the training should be documented. Documented training
is necessary for managers and supervisors to know whether or not the
employee is proficient in the skills required for tasks being
assigned. Having training records available to managers and
supervisors will better protect employees. [Ex. 0213]
IBEW similarly supported a recordkeeping requirement for training,
commenting as follows:
The standard should require employers to record employee
training. The question that needs [to be] asked is how, if training
records are not kept, can an employer comply with requirements for
initial and ongoing training? Most training that is offered in this
industry is structured using somewhat universal subjects and
methods. Those employers that are engaged in this type of training
are most likely recording initial training and any other additional
training that they may offer. Recording of employee training will
not impose any unnecessary or costly requirement on employers that
they are not currently doing. [Ex. 0230]
Mr. Donald Hartley with IBEW further explained the union's position
in his testimony during the 2006 public hearing:
OSHA should require employers to certify that employees are
proficient in the tasks that they are assigned to perform and to
maintain records documenting their demonstrated proficiency. There
is simply no way to ensure that employers are actually certifying
employees if documentation is not required. Moreover, the records
can be used over time to determine whether employees have satisfied
the training requirements in the past and whether retraining or
recertification is necessary. [Tr. 874]
Mr. Steven Semler, counsel for ULCC, asked that OSHA retain the
existing training certification requirement because it ``works well . .
. and has enhanced safety . . . by requiring the checkoff of
certification of employees in writing'' (Tr. 743). Mr. Scott Packard of
Wright Tree Service testified on behalf of TCIA that the certification
requirement ``has clearly raised the level of safety in the line
clearance tree trimming industry overall'' (Tr. 751). The TCIA further
commented:
The current and existing ``shall certify'' language has raised
the level of safety in the line clearance tree trimming industry as
well as in non-line clearance firms with exposure to the electrical
hazard and hence the need to train and to certify. This requirement
is particularly important among smaller employers with less
sophisticated safety programs.
Requiring ``certification'' of employees having received the
required safety training has imposed internally within line
clearance contractors' and others' training procedures creation of
failsafe mechanisms to unambiguously assure the employee has
received the required safety training. The newly-proposed method is
a more subjective--hence looser--requirement. [Ex. 0200; footnote
omitted; emphasis included in original.]
Mr. Peter Gerstenberger, also testifying on behalf of TCIA, suggested
that ``it's the connotation of the word `certify' that just accords the
whole process more importance'' (Tr. 811-812).
OSHA has carefully considered the feedback it received on this
issue and has decided to adopt the requirement as proposed, without a
certification requirement. OSHA believes this gives employers maximum
flexibility, while still ensuring that employees have demonstrated
required proficiencies. The Agency concludes that it is particularly
important to provide flexibility for employers using less formal (that
is, on-the-job) methods to train workers because, as noted by Messrs.
Stauffer and Yancey, it could be challenging for these employers to
record training that occurs sporadically and in circumstances that are
not conducive to the preparation of written certifications. In
addition, as noted in the preamble to the proposal, the Agency does not
need training certifications for enforcement purposes under final Sec.
1910.269 and subpart V because compliance with the training
requirements can be determined through interviews with management and
workers (70 FR 34835). Therefore, the Agency believes that the plain
language of the final rule will be at least as effective in protecting
workers as a requirement to certify these records; in this regard, the
plain language of the final rule still requires employers to determine
that each employee demonstrates necessary proficiencies.
OSHA also points out that Note 1 to paragraph (b)(7) specifically
clarifies that the rule does not prohibit the keeping of training
records. In light of the comments received, OSHA expects that some
employers will voluntarily elect to prepare and maintain training
records for their own purposes in tracking who has received training
and demonstrated the requisite level of proficiency.
OSHA proposed a second note to paragraph (b)(7) of Sec. 1926.950
that described how an employer may treat training that an employee has
received previously (for example, through previous employment). OSHA
explained in the preamble to the proposal that employers relying on
training provided by others would need
[[Page 20351]]
to take steps to verify that the employee had been trained and to
ensure that the previous training was adequate for the work practices
the employee would be performing (70 FR 34835). The proposed note read:
Employers may rely on an employee's previous training as long as
the employer: (1) Confirms that the employee has the job experience
appropriate to the work to be performed, (2) through an examination
or interview, makes an initial determination that the employee is
proficient in the relevant safety-related work practices before he
or she performs any work covered by this subpart, and (3) supervises
the employee closely until that employee has demonstrated
proficiency in all the work practices he or she will employ.
Several rulemaking participants noted that some employees receive
training from third parties, such as unions, and supported OSHA's
effort to recognize the potential portability of training. (See, for
example, Exs. 0162, 0169, 0234.) For example, MYR Group stated: ``MYR
Group . . . supports allowing reliance on prior training through
demonstration of proficiency--in the circumstance of prior training not
conducted by the employer a proficiency demonstration is a reasonable
means of avoiding duplicative training'' (Ex. 0162).
The line-clearance tree trimming industry, however, claimed that
the new note would make it too difficult for an employer to rely on
training that its employees received elsewhere. The tree trimmers
argued that closely supervising all newly hired employees would be
unworkable. (See, for example, Exs. 0174, 0200; Tr. 753-754.) For
instance, Mr. Steven Semler representing ULCC argued that the note
would unnecessarily require the close scrutiny of experienced and
already-trained employees and suggested that the high rate of turnover
in the line-clearance tree trimming industry made close supervision of
all new hires administratively impractical (Ex. 0174). ULCC preferred
existing Sec. 1910.269(a)(2)(vii), which contained the training
certification requirement, because, in its view, the existing standard
permitted an employer to ``verify the [previous employer's]
certification records and observe the demonstrated proficiency of the
newly hired employee staff'' (id.). According to ULCC, ``the current
standard desirably enable[d] continuity of operations with trained
personnel whose proficiency is determined by verification of training
and observance of work'' (id.). TCIA echoed these arguments and stated
that the proposed new note ``adds a new hardship to the employer
without any offset whatsoever in safety'' (Ex. 0200).
OSHA did not impose any new burdens on employers through proposed
Note 2 to paragraph (b)(7). The proposed note simply explained one way
for an employer to comply with the proficiency-demonstration
requirement in final paragraph (b)(7). Tree care industry witnesses
described the process they use to determine the proficiency of newly
hired experienced employees, and OSHA believes that process is similar
to the steps for determining proficiency that were described in
proposed Note 2 (Tr. 715-717, 805-806). For example, one tree-care
industry witness described his company's process for hiring an
experienced employee as follows:
[T]here would be face-to-face interviews. There will be
verification of prior certifications and/or training. There will be
observations done and there will be field evaluations [to verify]
that . . . the certification that they claim to possess they do.
[Tr. 805-806]
Although the tree care industry appears to use the process that
OSHA envisioned in drafting the proposed note, OSHA reworded the note
in the final rule to more closely match the process described by the
tree care industry. The note in the final rule explains that for an
employee with previous training, an employer may determine that that
employee has demonstrated the required proficiency using the following
process: (1) Confirm that the employee has the training required by
final Sec. 1926.950(b), (2) use an examination or interview to make an
initial determination that the employee understands the relevant
safety-related work practices before he or she performs any work
covered by subpart V, and (3) supervise the employee closely until that
employee has demonstrated the required proficiency.
The revised note makes it clearer than the proposed note that the
process described in the note is not mandatory. Any process that
ensures that the employee is not treated as having completed training
until the employer confirms that he or she has had the training
required by paragraph (b), and has demonstrated proficiency as required
by paragraph (b)(7), is acceptable. The revised language also replaces
the phrase ``in all the work practices he or she will employ'' with
``as required by this paragraph'' at the end of the note to make it
clear that the process is designed to ensure that the employee
demonstrates proficiency to the employer as required by the final rule.
Since subpart V covers some transient workers, and training is
often provided by previous employers or third parties (for example,
unions), some commenters suggested that employers could benefit from
the development of a system for storing and accessing training
information for all covered workers (Exs. 0196, 0227). EEI noted the
potential value of such a system, but did not think it should be an
OSHA requirement (Ex. 0227). Also, Mr. Lee Marchessault with Workplace
Safety Solutions recommended that OSHA consider recognizing a universal
training booklet, called a training passport in some countries, that
workers would carry to prove to employers that they have been trained
and have demonstrated their abilities (Ex. 0196; Tr. 573-574).
OSHA understands the third-party process by which many line workers
are trained. The Agency has adopted Note 2 to paragraph (b)(7) in the
final rule partly in recognition that this type of training takes
place. The final rule is designed to allow employers to rely on
previous training conducted by unions, previous employers, or other
third parties. In fact, it would be permissible for employer groups,
unions, or other third parties to design and implement a system such as
the training passport recommended by Mr. Marchessault, provided that
employers using the system complied with relevant OSHA training
requirements. OSHA stresses that it is the employer's, not the
employee's, obligation to determine that the employee demonstrates
proficiency before he or she is deemed to have completed the required
training.
OSHA proposed to add provisions to both subpart V and Sec.
1910.269 concerning communication between host employers (utilities)
and the contractors they hire to work on their systems.\59\ As OSHA
explained in the preamble to the proposal, the work covered by Subpart
V is frequently done by an employer working under contract to an
electric utility (70 FR 34835). Traditionally, employers with electric
power generation, transmission, and distribution systems have had a
workforce sufficient for the day-to-day maintenance of their systems.
These employers usually hire contractors when the work to be performed
goes beyond routine maintenance. Thus, contractors typically construct
new transmission and distribution lines,
[[Page 20352]]
perform extensive renovations of transmission and distribution lines
(such as replacing a large number of utility poles or upgrading a line
to a higher voltage), do line-clearance tree trimming, overhaul
generation plants, and repair extensive storm damage. Mr. Donald
Hartley of IBEW testified at the 2006 public hearing in this rulemaking
that ``utilities are increasingly contracting out work, both because
contractors bring expertise that the utilities do not themselves
possess and as a cost-saving measure to reduce their overall payroll
and overhead'' (Tr. 875).
---------------------------------------------------------------------------
\59\ In this discussion, OSHA uses the term ``electric utility''
and ``host employer'' synonymously. In some cases, however, the host
employer may not be an electric utility. See the discussion of the
definition of ``host employer'' later in this section of the
preamble.
---------------------------------------------------------------------------
In proposing the host-contractor provisions, OSHA explained that,
in many (if not all) instances, sharing of information between the
electric utility employer and the contractor is necessary to adequately
protect the contractor's employees from hazards associated with work on
the utility's facilities (70 FR 34838-34839). For example, if the host
employers and contract employers do not coordinate their procedures for
deenergizing lines and equipment, then contractor employees could
mistakenly believe that a line is deenergized when it is not. This
mistake could have potentially fatal results for contractor employees.
In a similar fashion, as OSHA also explained in the preamble to the
proposal, the safety of electric utility employees is affected by the
contract employer's work (id.). For example, a contractor's work could
cause an overhead energized line to fall on a deenergized line on which
an electric utility employee is working, creating hazards for the
electric utility employee. Although electric utility employees do not
typically work with contract employees, sometimes they do work
together. For example, it is common practice for contract employees and
electric utility employees to work side by side during emergency-
restoration operations, such as after a big storm (Ex. 0505; Tr. 392,
1379-1380). Additionally, contractors in electric power generation
plants will be working near utility employees who work in the plant
(Tr. 985). The record also indicates that utility and contract
employees work side by side in other situations, including during
outages on transmission lines (Ex. 0505; Tr. 1380) and while working in
the same substation (Ex. 0505; Tr. 313-314, 559).
Because in this host-contractor relationship the work of (or
information possessed by) one affects the safety of the other's
employees, OSHA believed that it was necessary for host employers and
contractors to cooperate and communicate with each other to provide
adequate protection for all employees maintaining or constructing
electric power generation, transmission, or distribution facilities.
Thus, OSHA proposed requirements in Sec. 1926.950 (as well as in Sec.
1910.269) to ensure the necessary exchange of information between host
employers and contract employers. The requirements in the proposal were
loosely based on similar provisions in the Agency's standard for
process safety management (PSM), Sec. 1910.119(h).
IBEW agreed that there was a need for host-contractor requirements
in these standards, explaining that it ``fully supports the basic
principles underlying OSHA's proposals regarding the reciprocal
obligations of the host employers and contract employers to provide one
another with information necessary to safeguard their workforces'' (Tr.
878).
Mr. Donald Hartley of IBEW testified about the importance of host
employers and contract employers exchanging ``critically important''
information (Tr. 877-878). He elaborated that for contractor employees
to be ``equipped to deal with potential hazards associated with this
dangerous work, [they require] access to information that may be in the
sole possession of the host employer'' (Tr. 876). He continued:
[W]hile some contract employers report that utilities routinely
provide this information with every job they contract out, as we
have heard, others have found that utilities refuse to disclose that
information about operating conditions even when the contract
employers specifically request it.
Just as the host employer possesses information critically
important to the safety of contract employees, the contract
employees may in the course of their work discover conditions about
which the host is unaware, also recently testified to. This is
particularly true when contract employees are working out in the
field on equipment that the host employer may not regularly inspect.
[Tr. 877-878]
OSHA received a number of comments suggesting that it should not
include host-contractor provisions in the final rule. The Agency has
considered these comments and concluded that, although some changes to
the proposed regulatory text are necessary (as described later in this
section of the preamble), the information-sharing requirements in Sec.
1926.950(c) of this final rule are reasonably necessary and
appropriate.
Some commenters took the position that the extent to which host
employers and contract employers exchange information with each other
is an issue best left to private contracts between the parties. (See,
for example, Exs. 0149, 0151, 0159, 0172, 0179, 0188.) For example, the
Lewis County Public Utility District commented:
We feel that any arrangement between a contractor and host
employer is best handled by contractual language between the two
parties without OSHA involvement. This includes how the host
employer and contractor communicate and exchange information. [Ex.
0149].
Evidence in the record makes clear, however, that relying on
private contracts has proven to be an ineffective method of ensuring
the adequate exchange of information between hosts and contractors. A
number of participants at the 2006 public hearing explained that there
are times when contractors are unable to get the information they need
from utilities to permit the contractors' employees to work safely. For
example, Mr. Donald Hartley of IBEW testified that ``complying with
[OSHA standards] requires access to information that may be in the sole
possession of the host employer'' (Tr. 876). As noted earlier, he also
stated that some ``utilities refuse to disclose . . . information about
operating conditions even when the contract employers specifically
request it'' (Tr. 877). An ESCI representative agreed, testifying: ``I
work with a number of utility contractors that tell me that [t]here are
a number of things that they are not provided that they need'' (Tr.
1240). Also, MYR noted that ``although . . . the transfer of
information between utilities and contractors has improved tremendously
over the last several years, issues still exist in the industry today''
(Tr. 1333). In light of this evidence, OSHA concludes that relying on
the parties' private contracts to serve this function is unlikely to
ensure that host employers and contract employers receive all of the
information they need to protect their workers.
Some commenters suggested that OSHA does not have statutory
authority to adopt host-contractor provisions. (See, for example, Exs.
0168, 0177, 0209, 0227, 0501.) For instance, EEI commented:
The fundamental point is that the OSH Act simply does not confer
authority upon OSHA to require one employer to be responsible for
the safety or health of another employer's employees. Any final rule
that seeks to impose duties on host employers and contractors vis-
[agrave]-vis each other will be legally vulnerable. [Ex. 0227]
OSHA has clear authority to include the host-contractor provisions
in the final rule. First, the plain language of the OSH Act and its
underlying purpose support OSHA's authority to place requirements on
employers that are necessary to protect the employees of
[[Page 20353]]
others.\60\ Second, congressional action subsequent to passage of the
OSH Act recognizes this authority. Third, OSHA has consistently
interpreted its statutory authority as permitting it to impose
obligations on employers that extend beyond their own employees, as
evidenced by the numerous standards, including several construction
standards, that OSHA has promulgated with multiemployer provisions.
Finally, OSHA's authority to place obligations on employers that reach
beyond their own employees has been upheld by numerous courts of
appeals and the OSHRC.
---------------------------------------------------------------------------
\60\ As explained later in this section of the preamble, the
overall sharing of information that will occur in accordance with
the final host-contractor provisions will help protect the employees
of both host employers and contract employers.
---------------------------------------------------------------------------
The purpose of the OSH Act is to assure so far as possible safe and
healthful working conditions for every working man and woman in the
nation (29 U.S.C. 651(b)). To achieve this goal, Congress authorized
the Secretary of Labor to establish mandatory occupational safety and
health standards. The Act broadly defines an OSHA standard as a rule
that ``requires conditions, or the adoption or use of one or more
practices, means, methods, operations, or processes, reasonably
necessary or appropriate to provide safe or healthful employment and
places of employment'' (29 U.S.C. 652(8)). (See Building & Constr.
Trades Dep't., AFL-CIO v. Brock, 838 F.2d 1258, 1278 (D.C. Cir. 1988).)
OSHA standards must prescribe measures that are appropriate to protect
``places of employment;'' nothing in the statutory language suggests
that OSHA may do so only by regulating an employer's interactions with
its own employees. On the contrary, the OSH Act's broad language gives
OSHA almost ``unlimited discretion'' to devise means to reach the
statutory goal. (See United Steelworkers v. Marshall (Steelworkers),
647 F.2d 1189, 1230 (D.C. Cir. 1980).)
Similarly, Section 5(a)(2) of the OSH Act provides that each
employer ``shall comply with occupational safety and health standards
promulgated under'' the OSH Act (29 U.S.C. 654(a)(2)).\61\ Nothing in
this language suggests that compliance is required only when necessary
to protect the employer's own employees or that the employer is
entitled to endanger other employer's employees at the worksite.
---------------------------------------------------------------------------
\61\ This language is in marked contrast to the language of
Section 5(a)(1) of the OSH Act (known as the ``general duty
clause''), which requires each employer to ``furnish to each of his
employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or
serious physical harm to his employees'' (29 U.S.C. 654(a)(1)). (See
Brennan v. OSHRC, 513 F.2d 1032, 1037-38 (2d Cir. 1975).)
---------------------------------------------------------------------------
Section 6(b)(7) of the OSH Act specifically permits the Secretary
to ``prescribe the use of labels or other appropriate forms of warning
as are necessary to insure that employees are apprised of all hazards
to which they are exposed . . . and proper conditions and precautions
of safe use or exposure'' (29 U.S.C. 655(b)(7)). (Notably, the Agency's
authority to require warnings is not limited to information that would
warn the employer's own employees of hazards.) Finally, Section 8(g)(2)
of the OSH Act generally affords the Secretary authority to ``prescribe
such rules and regulations as he may deem necessary to carry out . . .
responsibilities under'' the OSH Act (29 U.S.C. 657(g)(2)).
In short, the statute focuses on workplace conditions to effectuate
the OSH Act's congressional mandate and not on a particular employment
relationship. The OSH Act's underlying purpose is broad--to assure safe
and healthful working conditions for working men and women--and
Congress made clear that it expected the Act to protect all employees.
(See H. Rep. No. 91-1291, 91st Cong., 2d Sess., pp.14-16 (July 9,
1970).) Numerous references in the legislative history of the OSH Act
discuss requiring employers to provide a safe and healthful ``place of
employment.'' (See for example, S. Rep. No. 91-1282, 91st Cong., 2d
Sess., p. 10 (Oct. 6, 1970).) The OSH Act tasks OSHA with promulgating
rules that will create safe places of employment, notwithstanding the
many varied employment relationships that might exist at a worksite.
Subsequent congressional action has also recognized OSHA's
authority to impose responsibilities on employers to protect employees
who are not their own. For example, Congress directed OSHA to develop a
chemical process safety standard (the PSM Standard) requiring employers
to ``ensure contractors and contract employees are provided appropriate
information and training'' and to ``train and educate employees and
contractors in emergency response'' (Pub. L. 101-549, Title III, Sec.
304, Nov. 15, 1990, 104 Stat. 2576 (reprinted at 29 U.S.C. 655 Note)).
This is a clear ratification of the Agency's authority to require
employers to protect the employees of others. Congress also approved of
the Agency's authority when it relied on the provisions of OSHA's
Hazard Communication Standard in promulgating the Emergency Planning
and Community Right-to-Know Act (EPCRA), 42 U.S.C. 11001-11050. The
Hazard Communication Standard requires, in part, that manufacturers and
importers of hazardous chemicals provide information for the benefit of
downstream employees.\62\ (See 29 CFR 1910.1200; see also Martin v.
American Cyanamid Co., 5 F.3d 140, 141 (6th Cir. 1993) (noting that the
Hazard Communication Standard requires ``that a manufacturer of
hazardous chemicals inform not only its own employees of the dangers
posed by the chemicals, but downstream employers and employees as
well'').) Congress incorporated provisions of the Hazard Communication
Standard in EPCRA as a basis for triggering obligations on owners or
operators of facilities producing hazardous chemicals to provide local
governments with information needed for emergency response. Had
Congress not approved of the multiemployer provisions in the Hazard
Communication Standard, it would not have approved of it as a basis for
obligations in EPCRA.
---------------------------------------------------------------------------
\62\ As a rationale for those provisions, OSHA explained that
chemical manufacturers and importers are in the best position to
develop, disseminate, and obtain information about their products.
(See 48 FR 53280, 53322, Nov. 25, 1983.)
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Furthermore, OSHA has consistently interpreted the OSH Act as
authorizing it to impose multiemployer obligations in its standards. In
addition to the Hazard Communication Standard and the PSM Standard
already noted, OSHA included multiemployer provisions in its standard
for powered platforms, which requires that a building owner inform
employers that the building installation has been inspected and is safe
to use. (See 29 CFR 1910.66(c)(3).) OSHA also has imposed multiemployer
obligations in construction standards. For example, OSHA exercised its
OSH Act authority to promulgate provisions in the Asbestos Standard for
the construction industry that require building owners to communicate
the presence of asbestos or presumed asbestos-containing materials to
certain employers with employees who may be exposed to such materials.
(See 29 CFR 1926.1101(k).) In OSHA's Steel-Erection Standard, the
Agency imposed duties on controlling contractors to ensure that site
conditions are safe for steel erection. (See 29 CFR 1926.752(c).) More
recently, OSHA promulgated rules requiring controlling entities and
utilities to take steps to protect other employers' employees during
crane operations. (See 29 CFR 1926.1402(c), 1926.1402(e), 1926.1407(e),
1926.1408(c), and 1926.1424(b).)
Finally, OSHA's authority to impose these provisions is confirmed
by the
[[Page 20354]]
decisions of numerous courts of appeals and the Review Commission. For
example, the Third Circuit upheld the information-sharing requirements
in the Asbestos Standard for the construction industry, noting: ``We
are not convinced that the Secretary is powerless to regulate in this
[way], especially given the findings she has made regarding the
importance of building owners in the discovery and communication of
asbestos hazards.'' Secretary of Labor v. Trinity Indus., Inc.
(Trinity), 504 F.3d 397, 402 (3d Cir. 2007). (See also Universal
Constr. Co. v. OSHRC, 182 F.3d 726, 728 (10th Cir. 1999) (following
decisions from Second, Sixth, Seventh, Eighth, and Ninth Circuits
holding that an employer's duties and OSHA standards may extend beyond
an employer's own employees).)
EEI asserted that Sec. 1910.12(a) precludes host-contractor
requirements in subpart V, commenting:
Section 1910.12(a), standing alone, precludes OSHA from
requiring an employer covered by the final Part 1926 rule to take
any responsibility for the safety of another employer's employees,
certainly insofar as the final standard purports to regulate
``construction.'' [Ex. 0227].
OSHA disagrees with EEI. Paragraph (a) of Sec. 1910.12 provides:
The standards prescribed in part 1926 of this chapter are
adopted as occupational safety and health standards under section 6
of the Act and shall apply, according to the provisions thereof, to
every employment and place of employment of every employee engaged
in construction work. Each employer shall protect the employment and
places of employment of each of his employees engaged in
construction work by complying with the appropriate standards
prescribed in this paragraph.
Paragraph (a) of Sec. 1910.12 has no bearing on the host-
contractor requirements in the final rule because the Agency clearly
intends to assign specific responsibilities to host employers and
contract employers, and the final regulatory text plainly reflects that
intent. (See Trinity, 504 F.3d at 402 (rejecting argument premised on
Sec. 1910.12(a) where ``the regulation at issue . . . specifically
applie[d] to building owners'').) Moreover, the Eighth Circuit and the
Review Commission have squarely rejected EEI's argument. In Solis v.
Summit Contractors, Inc. (Summit Contractors), the Eighth Circuit
concluded that Sec. 1910.12(a) is ``unambiguous'' in that it does not
preclude OSHA from citing an employer when only employees of other
employers are exposed to the hazard in question (558 F.3d 815, 825 (8th
Cir. 2009)). The Review Commission similarly held that Sec. 1910.12(a)
does not prevent OSHA from citing a controlling employer that does not
have exposed employees (Summit Contractors, Inc., 23 BNA OSHC 1196 (No.
05-0839, Aug. 19, 2010)). Both the Eighth Circuit and the Review
Commission emphasized the language in Sec. 1910.12(a) establishing a
duty on the part of employers to protect ``places of employment'' as
well as employees. (See, for example, Summit Contractors, 558 F.3d at
824.) The first sentence in Sec. 1910.12(a) makes the construction
standards applicable to every employment and to every ``place of
employment'' of every construction employee, and the second sentence,
by providing that each employer must protect ``places of employment,''
does not negate the broad reach of the first sentence.
Moreover, the history of Sec. 1910.12(a) reveals that the purpose
of this provision is to extend, not limit, the Agency's authority.
Indeed, Sec. 1910.12(a) is located in a subpart entitled ``Adoption
and Extension of Established Federal Standards,'' which was established
to extend OSHA's authority through adoption of the Construction Safety
Act's standards. (See 29 CFR 1910.11(a) (``The provisions of this
subpart . . . adopt[,] and extend the applicability of, established
Federal standards . . . with respect to every employer, employee, and
employment covered by the Act.'').) Thus, neither the language nor the
context of Sec. 1910.12(a) suggest a conflict with the information-
sharing requirements in this final rule.
Some commenters asserted that the proposed host-contractor
provisions inappropriately expanded or conflicted with OSHA's existing
Multi-Employer Citation Policy (CPL 02-00-124 (Dec. 10, 1999)). (See,
for example, Exs. 0162, 0167, 0170, 0207, 0237.)
These comments reflect a misunderstanding of both the proposal and
the multiemployer citation policy. The host-contractor provisions do
not rely on, or modify, the Agency's multiemployer enforcement policy.
(See Trinity, 504 F.3d at 402 (distinguishing an enforcement action
under the multiemployer provisions of the Asbestos Standard for
construction from cases in which the Agency invoked the multiemployer
citation policy).) Rather, the multiemployer citation policy and the
host-contractor provisions represent separate exercises of OSHA's
statutory authority to protect places of employment. The host-
contractor provisions and the multiemployer enforcement policy operate
in different, yet entirely consistent, ways to permit the Agency to
fulfill its statutory mission.
OSHA's multiemployer citation policy simply recognizes the existing
responsibilities of different employers at multiemployer worksites
under the Act and OSHA standards. For example, employers have a duty
not to create hazardous conditions that violate OSHA standards,
regardless whether it is their own employees or another employer's that
they endanger. (Employers who do so are referred to as ``creating
employers.'') And employers have a duty to protect their own employees
from violative conditions, even if created by another employer. Such
``exposing employers'' must take reasonable steps to correct the
hazards or otherwise protect their workers. Similarly, ``controlling
employers,'' that is, employers with general supervisory authority over
safety and health at a worksite, by virtue of that authority, have
certain responsibilities to prevent and detect violations affecting
employees at the workplace.
When OSHA promulgates new safety and health standards, it does so
against this background principle that employers share responsibility
for working conditions, and thus for OSHA compliance, at multiemployer
worksites. Therefore, when the Agency issues a new safety or health
standard, it is with the intention that creating, exposing, and
controlling employers at multiemployer worksites will exercise their
respective responsibilities to ensure that affected employees are
protected as required by the standard.
In some situations, however, the general background principles
reflected in the multiemployer policy will not be sufficient to ensure
the safety of workplaces; in those instances, OSHA may find it
necessary to impose additional or more specific obligations on
particular employers to protect workers. The host-contractor provisions
in this final rule, as well as similar information-sharing provisions
in the Hazard Communication Standard, the PSM Standard, and the
Asbestos Standard for construction, are examples of the Agency
regulating in this manner. In this rulemaking, OSHA determined that the
final host-contractor provisions are necessary, in addition to the
general background responsibilities employers have, to ensure the
safety of affected employees. Not all utilities (or host employers)
will have sufficient authority over, or relationships with, contractor
worksites to qualify as controlling employers under the multiemployer
citation policy. In addition, the final rule prescribes with
specificity the information-sharing responsibilities of hosts and
contractors. The specific information-sharing
[[Page 20355]]
requirements in the host-contractor provisions are necessary to ensure
that critical information sharing and coordination take place at all
workplaces where employees perform work covered by the final rule.
Some commenters argued that the host-contractor provisions could
create employer-employee relationships between host employers and
contractor employees. (See, for example, Exs. 0173, 0178.) For
instance, the Farmers Rural Electric Cooperative Corporation commented:
It is up to the contractor and the employees of that firm to
perform this work, under their supervision and direction, using
their work practices and safety rules. Should we as hosts begin to
direct their work, provide supervision of that work, oversee their
safety practices, the IRS would then say they are our employees and
are entitled to benefits. [Ex. 0173]
Also, some commenters suggested, more generally, that the host-
contractor provisions could expand the potential legal liability of the
respective employers. (See, for example, Exs. 0168, 0187, 0220, 0226.)
A few commenters argued that in these ways the proposed host-contractor
provisions went so far as to violate the OSH Act. For example, the
National Association of Home Builders commented:
[W]e also believe that OSHA's multi-employer language in the
proposed rule in Subpart V impermissibly expands the common law
liability of host/general contractors in violation [of Section
4(b)(4)] of the OSH Act. [Ex. 0168].
OSHA concludes that, under any of the potentially applicable legal
tests for an employment relationship, the final host-contractor
provisions are unlikely to result in one employer exercising the type
or degree of control over the employees of another employer that would
create an employer-employee relationship when one otherwise would not
have existed. (See, for example, Nationwide Mutual Ins. Co v. Darden,
503 U.S. 318 (1992) (common-law test for determining who is an
``employee''); Antenor v. D&S Farms, 88 F.3d 925 (11th Cir. 1996)
(factors relevant to determining whether two employers are ``joint
employers'' of an individual employee for purposes of the Fair Labor
Standards Act); Weber v. C.I.R., 60 F.3d 1104 (4th Cir. 1995) (test
for determining whether there is an employment relationship for income
tax purposes).)
OSHA also disagrees with the commenters' claim about Section
4(b)(4) of the OSH Act. That provision states:
Nothing in [the OSH] Act shall be construed to . . . in any
manner affect any workmen's compensation law or to enlarge or
diminish or affect in any other manner the common law or statutory
rights, duties, or liabilities of employers and employees under any
law with respect to injuries, diseases, or death of employees
arising out of, or in the course of, employment. [29 U.S.C.
653(b)(4)]
This provision serves two purposes: First, it establishes that the OSH
Act does not create a private right of action. (See, for example, Crane
v. Conoco, Inc., 41 F.3d 547 (9th Cir. 1994).) Second, it makes clear
that the duties and liabilities imposed under the OSH Act do not
displace the duties and liabilities that exist under State tort and
workers' compensation schemes. (See, for example, Frohlick Crane Serv.,
Inc. v. OSHRC, 521 F.2d 628 (10th Cir. 1975).)
OSHA acknowledges that State courts are free to permit the use of
OSHA regulations, including these final host-contractor provisions, as
evidence of a standard of care in a negligence action. (See, for
example, Knight v. Burns, Kirkley & Williams Constr. Co., 331 So.2d 651
(Ala. 1976).) However, it does not follow that regulations used in that
fashion are invalid under Section 4(b)(4) on the ground that they
expand employers' common-law liabilities, a result that would limit the
Secretary's rulemaking authority to issuing regulations that codify
duties already owed by employers at common law. Such a result would be
inconsistent with Congressional intent in promulgating the OSH Act, and
no court has ever invalidated an OSHA regulation on the ground that it
violates Section 4(b)(4). Indeed, courts have squarely rejected the
argument that Section 4(b)(4) precludes multiemployer enforcement
practices. For example, in Summit, the Eighth Circuit concluded that
OSHA's multiemployer citation policy did not violate Section 4(b)(4),
explaining that even though it could ``increas[e] an employer's
liability at common law[,]'' the policy ``neither creates a private
cause of action nor preempts state law'' (558 F.3d at 829). (See also
Steelworkers, 647 F.2d at 1234-36.)
OSHA decided to adopt the proposed host-contractor provisions, with
some substantial modifications (described later in this section of the
preamble), in the final rule. Before addressing each specific
provision, however, OSHA must first address the scope of these
requirements.
The proposal defined a ``host employer'' as ``[a]n employer who
operates and maintains an electric power transmission or distribution
installation covered by subpart V of this Part and who hires a contract
employer to perform work on that installation.'' This definition
included electric utilities and other employers that operate and
maintain electric power transmission or distribution installations.
However, it did not include employers that own, but do not operate and
maintain, such installations. The Agency believed that entities that do
not operate or maintain these installations would generally not have
the expertise necessary to work safely on transmission or distribution
lines and equipment and would have little hazard-related knowledge to
pass on to contractors. In addition, the employees of such entities
would have little if any exposure to hazards created by a contract
employer. The Agency invited comments on whether excluding such
employers from the host-contractor provisions would unduly jeopardize
employee safety and whether any of the host-contractor provisions could
reasonably be applied to such employers.
Some commenters, such as Energy United EMC (Ex. 0219), supported
the proposed exclusion of owners that do not operate or maintain
installations. Ohio Rural Electric Cooperatives commented: ``If an
employer only owns but does not actually operate its own lines or
equipment then that employer would certainly not be able to pass on any
useful information to a contractor'' (Ex. 0186).
IBEW took the position that ``[e]xcluding such employers from any
host-contract employer provisions, in general, should not jeopardize
employee safety,'' but questioned whether those entities may make
``decisions on how the system will be operated, such as switching
procedures and load transfer, that . . . could have a direct impact on
worker safety'' (Ex. 0230). The union went on to suggest that
``[w]hatever entity has the responsibility and/or decision making power
as to how the system is operated should be included in the proposed
provisions'' (id.).
Others commented that the host-contractor provisions should apply
to all system owners. Ms. Susan O'Connor of Siemens Power Generation
commented, for example, that excluding owners that do not perform
operations or maintenance could jeopardize employee safety ``in
situations where host employers might use this provision as a loophole
to avoid regulation'' (Ex. 0163). Ms. O'Connor suggested that a utility
could ``eliminate [its] qualified maintenance department and outsource
. . . maintenance to avoid dealing with this regulation'' (id.). MYR
Group also ``believe[d] that the protections afforded to contractors
through the host employer obligations should apply
[[Page 20356]]
regardless of whether the host actually operates the installation''
(Ex. 0162). MYR thought that ``[s]erious and inequitable problems could
arise from failure to apply the proposed rule requirements on host
employers that own but do not operate their electric utility
installations'' (id.).
OSHA considered the record and concludes that the host employer
should be the employer that is in the best position to have information
on the design, operation, and condition of an electric power
generation, transmission, or distribution system. Based on this
principle, OSHA decided that an employer that controls how the system
is operated, such as switching procedures and load transfer, should not
be excluded from the host-contractor provisions. Depending on the type
of work practices used, such operational control could have a direct
impact on worker safety. For example, an employer that controls the
operation of an electric power generation, transmission, or
distribution system could institute new switching procedures without
informing contractors or coordinating the new procedures with
contractors (Ex. 0230). In addition, because an employer, to fall
within the proposed definition of ``host employer,'' needed to operate
and maintain the installation and hire the contractor, it would have
been possible under the proposal to have scenarios in which there was
no host employer, such as if one employer owned the installation (and
hired the contractor) and a different employer operated or maintained
the installation. This result could have undermined the information-
sharing requirements altogether.
The Agency is revising the definition of ``host employer'' to
include employers that operate installations or control procedures for
operation of installations without regard to whether the employer owns
the installation. In addition, OSHA is deleting the reference to
``maintenance'' in the final definition of ``host employer'' because
the Agency believes that an employer that only maintains an electric
power generation, transmission, or distribution system is unlikely to
have knowledge of the design, operation, and condition of the
installation; employers that perform such maintenance may be
contractors hired by an electric utility. (See, for example, Tr. 403,
1200-1201.) Maintenance contractors will need information from the
employer that operates or controls the operation of the installation,
as would any other contractor. The final rule states that an employer
that operates, or that controls the operating procedures for, an
electric power generation, transmission, or distribution installation
on which a contract employer is performing work covered by subpart V is
a host employer. A note to the definition of ``host employer'' provides
that OSHA will treat the electric utility or the owner of the
installation as the host employer if it operates or controls operating
procedures for the installation. If the electric utility or
installation owner neither operates nor controls operating procedures
for the installation, OSHA will treat the employer that the utility or
owner has contracted with to operate or control the operating
procedures for the installation as the host employer. In no case will
there be more than one host employer. (See the definition of ``host
employer'' in final Sec. 1926.968.)
The revised definition incorporates IBEW's recommendation that the
Agency focus on the entity that has control over the system. OSHA
believes any such entity is likely to have critical safety-related
information about the system. In addition, the revised language renders
Ms. O'Connor's comment moot; the revised language ensures that an
entity that is in a position to have information that affects the
safety of contractor employees will be identified as a host employer
under the final rule.\63\ Note that OSHA has added electric power
generation installations to the installations covered by the definition
of ``host employer'' in subpart V for consistency with the definition
of this term in Sec. 1910.269.
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\63\ The definition of host employer in the final rule also
removes any confusion over whether a holding company that owns a
utility company's outstanding stock, which is a common practice, or
the electric utility itself ``owns'' the installation.
---------------------------------------------------------------------------
In addition, the definition in the final rule removes the criterion
that the host employer be the entity that hires the contractor. The
record indicates that various entities hire contractors to work on
electric power generation, transmission, and distribution
installations. For example, utility owners hire contractors to perform
maintenance (Ex. 0186; Tr. 403). In addition, some contractors
subcontract some of their work (Tr. 315-316, 1380-1381). Subcontractors
will be treated as ``contract employers'' under the final rule even
though the host does not hire them directly.\64\ The standard's
information-exchange requirements hinge on the need to exchange
information between the entity that operates or controls operating
procedures for the system and entities that are performing maintenance
or construction work on the system. The type of contractual
relationship that exists between the host employer and contract
employers does not change the need for this information exchange. OSHA
realizes that the final rule will require some employers to exchange
information with entities with which they have no direct contractual
relationship. These employers can either exchange information directly
with each other or can arrange to handle their information exchange
through contacts with entities that do have contractual relationships
with the other employer. For example, an electric utility transmitting
information to an employer under contract to perform work on the
installation could instruct (or contract for) that contractor to share
the same information with any subcontractors hired to perform work
under the contract. Ultimately, however, it is the host employer's
responsibility to ensure that whatever procedures it uses are adequate
to get the required information to all ``contract employers'' working
on the installation. Paragraph (c)(3) of final Sec. 1926.950
(discussed later in this section of the preamble) requires host
employers and contract employers to coordinate their work rules and
procedures; part of this coordination involves establishing appropriate
procedures for exchanging information in accordance with the host-
contractor provisions.
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\64\ As explained later in this section of the preamble,
``contract employer'' is defined as: ``An employer, other than a
host employer, that performs work covered by subpart V of this part
under contract.''
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The other issue involving coverage under the host-contractor
provisions pertains to line-clearance tree trimming. OSHA proposed to
exclude from the host-contractor requirements work done by line-
clearance tree trimmers who are not qualified employees. As discussed
earlier in this section of the preamble, line-clearance tree-trimming
work is covered by Sec. 1910.269. Paragraph (a)(1)(i)(E)(2) of
existing Sec. 1910.269 lists the paragraphs of that section that apply
to work performed by line-clearance tree trimmers who are not qualified
employees, and OSHA did not propose to add the host-contractor
provisions to that list.
By not proposing to modify existing Sec. 1910.269(a)(1)(i)(E)(2),
OSHA would not have applied the host-contractor provisions to line-
clearance tree-trimming operations performed by unqualified employees.
However, as long as qualified employees are using electrical protective
equipment, these employees would be permitted to come much closer to
energized parts than unqualified employees. The Agency believed that
qualified employees
[[Page 20357]]
performing line-clearance tree-trimming work in proximity to energized
lines and equipment face hazards similar to contract power line workers
and should receive similar protection.\65\
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\65\ For a full discussion of why Sec. 1910.269 applies
different requirements to line-clearance tree-trimming operations
depending on whether they are performed by qualified or unqualified
employees, see the preamble to the 1994 Sec. 1910.269 final rule
(59 FR 4336).
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OSHA requested comments on whether its proposed approach for
dealing with line-clearance tree-trimming work under the host-
contractor provisions unduly jeopardized employee safety and whether
any of the host-contactor provisions could reasonably be applied to
tree-trimming work performed by line-clearance tree trimmers who are
unqualified employees. Many commenters supported OSHA's proposal. (See,
for example, Exs. 0126, 0174, 0177, 0200, 0201, 0213, 0219, 0227.) For
instance, EEI agreed ``that line clearance tree-trimming contractors
should be excluded from the requirement,'' explaining: ``Host utilities
are usually not familiar with the hazards associated with trimming
trees and routinely rely on the expertise of the line clearance tree-
trimming contractors to perform that work in a manner which ensures the
safety of their employees'' (Ex. 0227). These comments were echoed by
ULCC, which ``commended'' OSHA's proposal to exclude work done by line-
clearance tree trimmers who ``do not work on or touch electric supply
lines'' from the host-contractor provisions (Ex. 0174). ULCC urged the
Agency to maintain this exclusion in the final rule, commenting:
[T]he wisdom of the exclusion is manifest: for, the rationale of
the proposed ``host-contractor'' provisions . . . is to apply the
utilities' expertise to utility contractors performing utilities'
typical work--in effect, to force down utilities' safety expertise
onto their electric-work contractors in order to raise the safety
experience rate of those contractors to the better safety rate of
the utilities who employ them. Such policy-driver for applying
``host-contractor'' to utility contractors performing electric
utility (i.e. lineman) ``qualified'' work, simply is inapplicable to
line clearance work: for, the utilities hire line clearance
contractors because line clearance contractors are arborists who are
specialists in vegetation management--precisely skills which the
utilities contract out because they typically do not have that
expertise in tree growth, tree trimming techniques, tree rigging,
tree removal, vegetation management, etc. In short, utilities simply
do not have the institutional expertise of line clearance tree
knowledge to develop and direct line clearance safety practices of
line clearance contractors via ``host-contractor'' provisions. . . .
So, the ``force-down'' premise of ``host-contractor'' simply does
not apply to line clearance. [Id.; emphasis included in original.]
Duke Energy commented that ``[t]here should be no expectation that
host employers provide information on tree-trimming hazards to line-
clearance tree trimming contractors,'' suggesting that ``[a]pplying the
host-contract employer provisions [in the context of line-clearance
tree trimming] will be very difficult'' (Ex. 0201).
Some commenters, however, advised against the proposed exclusion
and argued that all line-clearance tree trimmers should be covered by
the host-contractor provisions. (See, for example, Exs. 0162, 0186,
0230, 0234.) IBEW, for instance, commented:
Line-clearance tree-trimming work could, in some instances, be
affected by the host employer[']s operation of the system. Lockout/
Tagout procedures during service restoration are one example where
contractor employee safety could be jeopardized if line-clearance
tree-trimming contractors are excluded from all provisions of the
proposed host-contract employer provisions. At a minimum,
information regarding circuit conditions, changes in conditions, and
lockout/tagout applications should be communicated by the host
employer to the contractor employer. [Ex. 0230]
The Ohio Rural Electrical Cooperatives agreed, also suggesting that
all line-clearance tree trimmers be covered by the host-contractor
requirements. That organization explained that tree trimmers ``might
not need as much information as a line contractor but they still need
to know for sure which lines are energized, which are on single-shot
protection, etc.'' (Ex. 0186). Mr. Wilson Yancey of Quanta Services
noted that ``[w]hether an employee is qualified or not, hazards will
exist that are unique to the host employer'' (Ex. 0234). He believed
that the proposal to leave some line-clearance tree trimmers out of the
host-contractor requirements was ``not well-founded and might unduly
jeopardize employee safety'' (id.).
The Agency recognizes that line-clearance tree trimmers do not face
exactly the same hazards as line workers. However, the record indicates
that host employers have information that line-clearance tree trimmers
need so that they can perform their work safely (Ex. 0505; Tr. 642-643,
686-688, 775). For example, Mr. Mark Foster of Lucas Tree Experts
testified that line workers will generally inform tree crews that a
line is about to be reenergized (Tr. 642-643). In addition, ULCC's
posthearing brief indicated that ``line clearance tree trimmers
necessarily must rely upon information from utility representatives
that the line has been deenergized, isolated and grounded when those
procedures are appropriate'' and that the ``safety of line clearance
tree trimmers would be enhanced by . . . utilities being required, by
OSHA standard, to give [certain] information to line clearance tree
trimmers'' (Ex. 0502).
Not only do line-clearance tree trimmers need information from
utilities, but line-clearance tree trimming contractors often have
important safety information for utilities, for example, information
they discover in the course of work about hazardous conditions that
could affect utility employees. Such conditions can include downed
power lines, transformer problems, and insulator and pole issues (Tr.
665, 689-690, 787-788).
Upon considering the record, it has become apparent to OSHA that:
(1) There is a need for information exchange between host employers and
tree-trimming contractors and (2) the host-contractor provisions should
apply to all line-clearance tree trimming. Therefore, the Agency added
Sec. 1910.269(a)(3) to the list of paragraphs denoted in final Sec.
1910.269(a)(1)(i)(E)(2) to cover line-clearance tree-trimming
operations performed by line-clearance tree trimmers who are not
qualified employees.
As noted earlier, some commenters maintained that utilities hire
contractors for their expertise and knowledge about particular hazards
and rely on those contractors to use that expertise to protect their
(that is, the contractors') own employees. (See, for example, Exs.
0127, 0172, 0173, 0177, 0200, 0207, 0227.) For instance, Mr. Frank
Brockman with Farmers Rural Electric Cooperatives Corporation stated,
``We, as host employers, hire contractors to do specific jobs, often
that we do not have the knowledge, expertise, equipment or manpower to
accomplish.'' He maintained that ``[c]ontractors are responsible for
their employees' safety'' (Ex. 0173). SBA commented that ``the host is
usually not present at these worksites and often does not possess
expertise in the type of work being performed'' and noted that ``many
of the SERs questioned whether the host-contractor provisions are
appropriate for the electric power industry at all'' (Ex. 0207).
Some comments specifically addressed the issue of whether line-
clearance tree trimming firms should be covered by the host-contractor
provisions. For example, Consumers Energy stated, ``Host utilities are
usually not familiar with the hazards associated with trimming trees
and routinely rely
[[Page 20358]]
on the expertise of the line clearance tree-trimming contractors to
perform that work in a manner which ensures the safety of their
employees'' (Ex. 0177). In addition, TCIA stated:
OSHA makes the correct assertion that the utility must have a
shared expertise with the contractor in order to specify its safety
standards for the contractor to follow. In stark contrast, utilities
typically contract line clearance tree trimming because of their
lack of expertise in that subject. [Ex. 0200; emphasis included in
original]
OSHA recognizes that contractors may have specific expertise that
host employers do not have. However, the Agency does not believe that
this is a valid reason not to require the type of information exchange
required by the final rule. As noted earlier, electric utilities have
information about their systems that the contractors do not have. The
Agency also believes that contractors, especially those hired for
expertise in a particular area, have information about hazardous
conditions related to their work that host employers do not have (for
example, the dangers posed to the host employer's employees from
chippers and falling tree limbs). In addition, when one employer's
activities may endanger another employer's employees, the Agency
believes that it is essential for the two employers to coordinate their
activities to ensure that all employees are adequately protected. For
example, as noted later in this section of the preamble, it is
important for an electrical contractor to coordinate procedures for
deenergizing and grounding lines and equipment with the host employer.
Similarly, it is important for line-clearance tree trimming firms to
coordinate their work with host employers and to inform host employers
of hazardous conditions posed by the tree-trimming work to ensure that
the host employers' employees are not exposed to tree-trimming hazards
about which those employees have received no training.
OSHA proposed to define ``contract employer'' as ``[a]n employer
who performs work covered by subpart V of this part for a host
employer.'' OSHA did not receive any significant comment on this
definition. However, OSHA is revising the definition to include any
``work covered by subpart V of this part under contract'' rather than
just work ``for a host contractor.'' This revision correlates the
definition of ``contract employer'' with the revised definition of
``host employer,'' which no longer provides that an employer must
``hire'' another employer to be a host employer. This revision makes it
clear that an employer performing subpart V work under contract is
covered as a ``contract employer'' by the host-contractor provisions in
final paragraph (c) regardless of whether the entity for which the work
is being performed is the ``host employer'' or another ``contract
employer.'' Contract employers under the final rule may include
painting contractors, line-construction contractors, electrical
contractors, and any other contractors working on the construction of
electric power transmission and distribution lines. (For final Sec.
1910.269, contract employers will also include contractors working on
covered electric power generation installations, such as boiler-
maintenance contractors, conveyor-servicing contractors, and electrical
contractors.) The definition of ``contract employer'' does not include
contractors that might be present at a jobsite where some work
performed is covered by subpart V, but that are not performing covered
work.
Paragraph (c) of final Sec. 1926.950 contains requirements for the
transfer of information between host employers and contract employers.
In the proposal, OSHA entitled this paragraph ``Contractors.'' After
considering the comments received, the Agency concludes that the
proposed title does not reflect the true scope of the paragraph's
provisions. The title at final Sec. 1926.950(c) is being changed to
``Information transfer'' to more appropriately describe the
requirements contained in the paragraph.\66\ In addition, the final
rule does not include proposed Sec. 1926.950(c)(1)(ii), which would
have required host employers to report observed contract-employer-
related violations of this section to the contract employer.
Consequently, OSHA renumbered proposed paragraph (c)(1)(i) (and
subordinate paragraphs (c)(1)(i)(A) and (c)(1)(i)(B)) as final
paragraph (c)(1) (and subordinate paragraphs (c)(1)(i) through
(c)(1)(iv)).
---------------------------------------------------------------------------
\66\ The title of this provision is ``Information transfer.''
However, throughout the rulemaking, the Agency and the regulated
community referred to the provision as the ``host-contractor
provision,'' as the provision contains information-transfer
requirements for host employers and contract employers. OSHA,
therefore, uses the terms ``information-transfer provision'' and
``host-contractor provision'' interchangeably when referring to this
provision.
---------------------------------------------------------------------------
Proposed paragraph (c)(1)(i) required host employers to provide
certain information to contract employers. Paragraph (c)(1)(i)(A), as
proposed, required host employers to provide contractors with
information about ``[k]nown hazards that are covered by this section,
that are related to the contract employer's work, and that might not be
recognized by the contract employer or its employees.'' The purpose of
this provision was to ensure that contractors could take measures to
protect their employees from hazards posed by hosts' workplaces.
Although this proposed provision would not require hosts to inform
contract employers of hazards that contract employees are expected to
recognize, such as hazards posed by an overhead power line, the
proposal provided that hosts inform contract employers of hazards known
to the hosts that might not be recognized by the contractors. For
example, if a host employer knew that a particular manhole on its
system was subject to periodic contamination from a nearby fuel tank,
the host was to share this information with the contractor.
OSHA received considerable feedback on this proposed requirement.
(See, for example, Exs. 0146, 0159, 0160, 0167, 0175, 0178, 0186, 0201,
0227, 0234, 0480, 0505; Tr. 1333-1334.) Some commenters agreed with the
proposal to require host employers to inform contractors of known
hazards. (See, for example, Exs. 0167, 0169, 0234; Tr. 1333-1334.) For
example, the Iowa Association of Electric Cooperatives commented that
its members supported proposed paragraph (c)(1)(i)(A), explaining that
``[i]t is . . . common practice for Iowa's cooperatives to inform their
contract employers of hazards that are related to the contract
employer's work that might not be recognized by the contract employer
or its employees'' (Ex. 0167).
However, most of the comments on this provision objected to the
proposed language. The most common complaint was that the proposed
language was too broad or vague. (See, for example, Exs. 0146, 0175,
0178, 0201, 0227.) For instance, EEI commented:
This proposal is impermissibly vague because it fails to provide
adequate notice of what would constitute compliance. See, e.g., Ga.
Pac. Corp., v. OSHRC, 25 F.3d 999 (11th Cir. 1994). For example,
what are hazards ``that are covered by this section?'' Considering
that the proposed standards incorporate the requirements of many
standards other than those addressed in the proposal, would host
employers be required to inform contractors of known hazards
addressed by all potentially applicable standards? Even if the term
is confined to the standards under consideration here, this is a
vastly overbroad requirement.
Next, what is the test for determining the hazards that are
``related'' to the contractor's work? Further, on what objective
basis is a host employer to determine which hazards might not be
recognized by the contract employer or its employees? Does this mean
that the host must be sufficiently familiar with the training of a
specialty contractors' employees to allow an intelligent assessment
[[Page 20359]]
of what hazards those employees ``might'' or ``might not''
recognize? What will be the penalty for mis-evaluating these
possibilities, if made in good faith?
Indeed, what are ``hazards'' for purposes of this rule? Are they
limited to conditions and practices that pose a significant risk of
injury to employees, and would the likelihood of occurrence and
degree of gravity make a difference? Similarly, what are ``known''
hazards? Are they hazards that the host employer actually knows of,
or are they hazards that a host employer should have known through
the exercise of reasonable diligence? Does actual knowledge for this
purpose mean knowledge of any hazard that can be discerned by
searching a company's records--a daunting test for an electric
utility that may have decades of records related to work on
transmission and distribution facilities that cover literally
thousands of square miles--or is a more realistic test to be
applied? If so, what is it? [Ex. 0227]
Mr. James Shill with ElectriCities similarly commented that the
proposed provision would `require ElectriCities' members to take into
account every section of the OSHA standards, as well as others
incorporated by reference, and make a `guess' as to all of the
potential hazards a contractor may be unable or unwilling to
`recognize' (Ex. 0178). Ms. Salud Layton with the Virginia, Maryland &
Delaware Association of Electric Cooperatives argued that ``[t]he
phrase `might not be recognized by the contract employer or its
employees' is too broad'' and suggested that the proposed paragraph be
revised to ``specifically state the items that must be provided by the
host employer to the contract employer'' (Ex. 0175).
Some commenters proposed new language for this provision. (See, for
example, Exs. 0201, 0227, 0505.) For instance, EEI suggested:
[T]he final rules should be limited to requiring that a host
employer notify a contractor of a hazard where: (1) The host
employer has actual knowledge: (a) That the hazard is present, and
(b) that the contractors' employees are likely to encounter the
hazard in performing the work for which the contractor is engaged;
(2) given its known expertise, the contractor cannot reasonably be
expected to recognize the hazard; and (3) for this purpose, the
``hazard'' is a condition or practice that poses a significant risk
of death or serious physical harm to the contractor's employees. The
standard should also make clear that the host employer is not
obligated to evaluate each job assigned to a contractor to determine
whether such hazards are presented. [Ex. 0227]
IBEW, although generally supporting this and the other proposed
host-contractor requirements, also suggested changes to paragraph
(c)(1)(i)(A). The union proposed:
The host employer shall inform the contract employer of . . .
existing or reasonably anticipated hazards covered by this
subsection (i) of which the host employer is aware, (ii) that are
related to the contract employer's work, and (iii) that are
sufficiently unique to the host employer's operations or premises
that the contract employer or its employees would not, through the
exercise of reasonable care, be expected to recognize. [Ex. 0505]
Mr. Donald Hartley with IBEW explained:
It is important . . . to require the host employer to disclose
hazardous conditions that it knows actually exist and that it
reasonably anticipates may exist. The point here is to include
hazards that may exist intermittently: for example, switching surges
or environmental conditions or only under certain circumstances
that, when they occur, affect the workplace safety.
Second, the focus of the information disclosure should be on
information that is sufficiently unique to the host's workplace or
operations that the contract employer cannot be expected to know
without the input from the host employer. A contractor may be unable
to identify hazards not only because it lacks the technical
expertise, but for the very basic reason that it is unfamiliar with
the unique features of the host's operation or workplace
environment. Again, environmental conditions or specific operating
procedures are examples of this.
Finally, we believe that host employers should be required to
disclose any hazards that threaten contractor employees with any
illness or injury, not just death or the most serious of physical
harm. [Tr. 879-880]
OSHA considered the comments on proposed paragraph (c)(1)(i)(A) and
continues to believe that the final rule should include a requirement
for host employers to convey certain information to contractors that
will bear on the contractor's ability to ensure the safety of its
employees. Much of the opposition to this provision was to the specific
language in the proposal, not to the general principle that utilities
have safety-related information that should be shared with contractors.
OSHA is sensitive to the concerns of commenters who noted that the
proposed language was overbroad or unclear. Therefore, OSHA revised the
final rule to more clearly define the information host employers must
provide to contractors. The Agency is linking the information-transfer
requirements, in part, to the requirement in final Sec. 1926.950(d)
for determining existing conditions. (Paragraph (d), discussed later in
this section of the preamble, is essentially the same as existing Sec.
1910.269(a)(3).) In the final rule, Sec. 1926.950(d) requires a
determination of the existing characteristics and conditions of
electric lines and equipment related to the safety of the work. The
examples of ``existing conditions'' that were listed in proposed
paragraph (d) have been separately numbered in final paragraph (d). The
first five items of information listed in final paragraph (d) are
``characteristics'' of the electric power installation. The remaining
three items of information listed in final paragraph (d) are
``conditions'' at those installations. Therefore, paragraphs (c)(1)(i)
and (c)(1)(ii) of the host-contractor provisions in the final rule
refer to (and require the sharing of) information about the
characteristics and conditions specifically listed in final paragraph
(d) that are related to the safety of the work to be performed.
Contract employers may request from the host employer information
they need to protect their employees, in addition to the information
that host employers must provide under final paragraphs (c)(1)(i)
through (c)(1)(iii).\67\ Thus, final paragraph (c)(1)(iv) requires host
employers to provide contractors with information about the design or
operation of the host employer's installation that is known by the host
employer, that the contract employer requests, and that is related to
the protection of the contract employer's employees.
---------------------------------------------------------------------------
\67\ Final paragraph (c)(1)(iii), discussed later in this
section of the preamble, requires host employers to provide
contractors with information about the design and operation of the
host employer's installation that the contract employer needs to
make the assessments required by subpart V.
---------------------------------------------------------------------------
As already noted, OSHA decided to adopt language in paragraphs
(c)(1)(i) and (c)(1)(ii) in the final rule that more clearly specifies
the information that host employers must provide to contractors and
does so by using language that is familiar to employers complying with
existing Sec. 1910.269.\68\ Paragraph (d), discussed later in this
section of the preamble, lists specific characteristics and conditions
of electric lines and equipment that must be determined before work on
or near electric lines or equipment is started when these
characteristics and conditions are related to the safety of the work to
be performed. These characteristics and conditions include the nominal
voltages of lines and
[[Page 20360]]
equipment, maximum switching transient voltages, the presence and
condition of protective grounds and equipment grounding conductors, and
the condition of poles. Host employers are the parties that possess
much of this information, and it would be difficult in many cases (and
impossible in others) for contract employers to determine these
conditions and comply with paragraph (d) without getting the necessary
information from the host employer.
---------------------------------------------------------------------------
\68\ It should be noted that, in revising the language of this
provision in the final rule, OSHA did not conclude that the proposed
language was overbroad or too vague. Similar language is used in
other OSHA standards, including the standard for process safety
management of highly hazardous chemicals (see Sec.
1910.119(h)(2)(ii)). The Agency believes that employers subject to
that rule are successfully complying with it. However, OSHA is
revising the language of this provision in Subpart V because it
resolves rulemaking participants' concerns about the proposed
provision in a manner that adequately protects employees and is more
consistent with existing requirements for electric power generation,
transmission, and distribution work in Sec. 1910.269.
---------------------------------------------------------------------------
For example, an electrical contractor might be able to make a
reasonable estimate of the nominal voltage on a line through
examination of the equipment. However, having the host employer provide
that information to the contractor eliminates guesswork and the hazards
associated with inaccurate estimates.
Similarly, contractors will usually be unable to determine the
maximum switching transient overvoltages on a power line without
information from the host employer. The maximum per-unit transient
overvoltage determines the minimum approach distance for workers to
maintain from exposed, energized parts (see the discussion of this
issue under the summary and explanation of final Sec. 1926.960(c)(1)
later in this section of the preamble). Without this information from
the host, a contractor might not adhere to the proper minimum approach
distance and, as a result, a power line worker might come too close to
the power line and be at risk of serious injury from electric shock and
burns.
Paragraph (c)(1)(i) of the final rule provides that, before work
begins, the host employer must inform the contractor of the
characteristics of the host employer's installation that are related to
the safety of the work to be performed and are listed in paragraphs
(d)(1) through (d)(5). These characteristics are: the nominal voltages
of lines and equipment, the maximum switching-transient voltages, the
presence of hazardous induced voltages, the presence of protective
grounds and equipment grounding conductors, and the locations of
circuits and equipment, including electric supply and communication
lines and fire-protective signaling circuits.\69\ OSHA presumes that
host employers have this information because they typically need it for
the design and operation of an electric power generation, transmission,
or distribution system. A note to final paragraph (c)(1)(i) explains
that in an unusual case in which the host employer does not have this
information in existing records, it must obtain the information for
purposes of complying with paragraph (c)(1)(i).
---------------------------------------------------------------------------
\69\ In final Sec. 1926.950(d)(5), OSHA changed the proposed
term ``power . . . lines'' to ``electric supply . . . lines.'' The
two terms are synonymous, and the final rule defines ``electric
supply lines'' in Sec. 1926.968. Note that lines that employees
encounter are either electric supply lines, communication lines, or
control lines, such as those on fire-protective signaling circuits.
---------------------------------------------------------------------------
Paragraph (c)(1)(ii) of the final rule requires that, before work
begins, the host employer inform the contract employer of the
conditions of the host employer's installation that are related to the
safety of the work to be performed, that are listed in final paragraphs
(d)(6) through (d)(8), and that are known to the host employer. These
conditions are: the condition of protective grounds and equipment
grounding conductors, the condition of poles, and environmental
conditions relating to safety. Final paragraph (c)(1)(ii) only requires
host employers to provide known information to contractors. Host
employers gain information on the condition of their electric power
generation, transmission, and distribution systems through normal
preventive-maintenance inspections; and, if host employers find
conditions listed in final paragraphs (d)(6) through (d)(8) and related
to the safety of work to be performed by a contractor during such
inspections, the host employer must pass that information to the
contract employer under final paragraph (c)(1)(ii). For example, if a
utility conducts a wood-pole inspection program and finds several poles
that are structurally unsound and that need replacement, this
information must be imparted to a contractor whose work involves the
affected poles. However, this paragraph only requires the host employer
to provide information that the host can obtain from existing records
through the exercise of reasonable diligence; this provision does not
require host employers to conduct inspections to identify these
conditions. To make this clear in the final rule, OSHA included a note
following paragraph (c)(1)(ii) clarifying that, for the purposes of
that paragraph, the host employer does not have to inspect of worksite
conditions or otherwise get information that it cannot obtain through a
reasonably diligent search of its existing records.
OSHA believes that the revised language in paragraphs (c)(1)(i) and
(c)(1)(ii) of the final rule addresses the concerns expressed by
commenters, such as ElectriCities and EEI, about the clarity and scope
of proposed paragraph (c)(1)(i)(A). The provision no longer requires
host employers to determine whether a hazard exists or whether
contractors might be expected to recognize particular hazards.
Under final paragraph (c)(1)(iv), before work begins, a host
employer must provide additional information about the design or
operation of the installation, but only if that information (1) is
known by the host employer, (2) is requested by the contract employer,
and (3) is related to the protection of the contract employer's
employees. A note to final paragraph (c)(1)(iv) clarifies that, for
purposes of complying with that paragraph, the host employer is not
required to make inspections or otherwise get information that it
cannot obtain through a reasonably diligent search of its existing
records.
IBEW commented that, ``[i]n addition to the information about
`existing conditions' needed to perform the hazard analysis, there may
be other information unique to the host's operations or premises that
the contractor employer needs to ensure the safety of its employees''
(Ex. 0505). The union identified ``schedules of other crews that may be
working on the same circuits or equipment, anticipated operational
changes, and the potential impact of unique localized climatic,
environmental or geological conditions'' as examples of such
information (id.). Details about the scheduling of outages is another
example of information a contractor might need to obtain from the host
employer before employees start work.
OSHA is not explicitly requiring host employers to provide this
other type of information to contractors. The Agency believes that,
although information such as the scheduling of crews may prove useful
in some situations, it is not always essential to ensure the safety of
employees. When a contractor needs this information to protect its
employees, the contractor may request this type of information under
final paragraph (c)(1)(iv). In addition, OSHA believes that host
employers and contract employers will exchange this type of information
in their efforts to comply with other provisions in final paragraph
(c). For example, when host and contractor crews will be working
together or on the same circuit, OSHA intends for both employers to
exchange crew-scheduling information when necessary to comply with
final paragraph (c)(3) (discussed later in this section of the
preamble), which requires the contract employer and the host employer
to coordinate their work rules and procedures to ensure that employees
are protected as required by subpart V.
As a general matter, OSHA does not believe that the information
host
[[Page 20361]]
employers must share with contract employers under final paragraph
(c)(1)(iv) is likely to contain proprietary information or trade
secrets. OSHA recognizes, however, that an unusual case could arise
presenting issues related to trade secrets. In any such case, OSHA
expects that the host employer will find a way to provide the necessary
information to the contract employer without divulging trade secrets or
will share the information with the contract employer pursuant to an
appropriate confidentiality agreement.
Southern Company expressed concern that contractors and their
employees might rely on the information provided by the utility in lieu
of doing a thorough job briefing as required by final Sec. 1926.952
(Ex. 0212). Final Sec. 1926.950(c)(1)(i), which requires host
employers to provide information to contractors, does not replace the
contract employer's basic responsibility to conduct the job briefing
required by final Sec. 1926.952. The briefing will impart information,
including relevant information a contractor obtains from a host
employer, to the employees doing the work. The requirements in final
Sec. Sec. 1926.950(c)(1) and (d) and 1926.952 work in combination to
ensure that the employees performing the work are provided with
sufficient information to perform that work safely.
Proposed paragraph (c)(1)(i)(B) required host employers to provide
contract employers with information about the installation that the
contract employer would need to make the assessments required elsewhere
in Subpart V. EEI inquired as to who (the host or contract employer)
would be responsible for deciding what assessments the contractor must
make and whether the host would have to survey contractor work areas to
identify hazards that need assessment (Ex. 0227).
The language in final paragraph (c)(1)(iii) states explicitly that,
before work begins, the host employer must provide information that the
contract employer needs to perform the assessments. In addition, the
language from the proposal has been modified in the final rule to limit
the information the host employer must provide to ``[i]nformation about
the design and operation of the host employer's installation.'' Table 2
shows the assessments that are implicitly or explicitly required by
final subpart V and lists information that the Agency anticipates
contractors will need to perform the required assessments.
Table 2--Assessments Required by Subpart V
------------------------------------------------------------------------
Type of information
to be provided under
Provision Assessment required Sec.
1926.950(c)(1)(iii)
------------------------------------------------------------------------
Sec. 1926.953(a).......... Whether an enclosed Whether an enclosed
space must be space contains
entered as a permit- hazards, other than
required confined electrical and
space. atmospheric
hazards, that could
endanger the life
of an entrant or
could interfere
with escape from
the space.
Sec. 1926.953(m).......... Whether forced air The size of the
ventilation has enclosed space.
been maintained
long enough that a
safe atmosphere
exists.
Sec. 1926.960(c)(1)(i).... What is the What the operating
appropriate minimum conditions are for
approach distance the value of the
for the work to be maximum transient
performed. overvoltage
provided to the
contract
employer.\1\
Sec. 1926.960(g)(1)....... Whether employees Information on
are exposed to electric equipment,
hazards from flames such as safety
or electric arcs. information
provided by
manufacturers, that
relates to the
required hazard
assessment.
Sec. 1926.960(g)(2)....... What is the The electrical
estimated incident parameters needed
energy from an to calculate
electric arc. incident energy,
such as maximum
fault current, bus
spacings, and
clearing times.
Sec. 1926.960(k).......... Whether devices are Load current for,
designed to open or and the opening and
close circuits closing ratings of,
under load devices used to
conditions. open and close
circuits under
load.
Sec. Sec. 1926.961 and What are the known All known sources of
1926.967(h). sources of electric electric energy,
energy (including including known
known sources of sources of
backfeed) supplying backfeed.
electric circuits.
Sec. 1926.962(d)(1)(i).... Whether protective The maximum fault
grounds have current and
adequate current- clearing time for
carrying capacity. the circuit.
Sec. 1926.962(g).......... Whether there is a Potential rise on
possibility of remote grounds
hazardous transfer under fault
of potential should conditions.
a fault occur.
Sec. 1926.964(a)(2)....... Whether overhead The design strength
structures such as of the pole or
poles and towers structure.
are capable of
sustaining stresses
imposed by the work.
------------------------------------------------------------------------
\1\ Includes information on conditions that must be in place for the
maximum transient overvoltage to be valid, such as whether circuit
reclosing devices are disabled.
In specific cases, contractors may need information that is
somewhat different from that described in Table 2. OSHA expects that
contractors will inform host employers if they need additional
information, and that information must be provided to the extent the
host employer is required to provide it by final paragraph (c)(1)(iii).
In addition, the Agency does not expect host employers to provide
contractors with information in the table if the contractor informs the
host that the information is not needed.
EEI questioned whether the proposed provision was limited to
information actually known by the host employer (Ex. 0227). OSHA
expects that the host employer will usually have, in existing records,
information about the design and operation of its installation that the
contract employer will need to make required assessments. OSHA presumes
that host employers know their electric power generation, transmission,
or distribution installations and know their systems' nominal system
and operating voltages, available fault currents, relay protection
schemes, anticipated relay clearing times, and switching schedules. As
IBEW noted, this is information ``that the host employer should have
for basic operational purposes and that is
[[Page 20362]]
generally solely in the host's possession'' (Ex. 0505). In addition,
electric utilities will also need to have this information to perform
their own required assessments when their employees are performing work
on the utilities' installations. However, the record also indicates
that, in some unusual circumstances, electric utilities do not have
basic information about their system readily available. (See Mr. Brian
Erga's testimony regarding a nuclear power plant that did not know its
available fault current, Tr. 1241-1242.) In such cases, the final rule
requires the host employer to ascertain the information and provide it
to its contractor so that the contractor can conduct the required
assessments. A note to final paragraph (c)(1)(iii) clarifies that, in
any situation in which the host does not have such information in
existing records, it must obtain the information and provide it to the
contract employer to comply with paragraph (c)(1)(iii).\70\
---------------------------------------------------------------------------
\70\ The preamble to the proposal indicated that proposed
paragraph (c)(1)(i) would not require host employers to provide
``unknown information'' to contractors (70 FR 34840). It should be
noted, however, that OSHA presumes that host employers ``know'' the
information that must be shared under final paragraphs (c)(1)(i) and
(c)(1)(iii) because it relates to the design and operation of the
installation, which are aspects of an electric power generation,
transmission, or distribution system that are under the exclusive
purview of the host employer.
---------------------------------------------------------------------------
Mr. Steven Theis of MYR Group recommended that the final rule
require hosts and contractors to perform joint hazard analyses (Tr.
1334).
The final rule neither requires nor prohibits such joint
assessments. Even if employers do not conduct a joint hazard analysis,
the information exchange required by final paragraph (c)(1) of the
final rule will be part of a two-way conversation between host
employers and contract employers. As discussed later in this section of
the preamble, final paragraph (c)(3) requires hosts and contractors to
coordinate their work rules and procedures to ensure that employees are
protected as required by subpart V. To comply with the final rule, the
contractor, as part of this effort, must communicate with the host
about the information the contractor needs about the host's
installation.
OSHA notes that final paragraph (c)(1) does not require the host
employer to report any information to the contract employer in writing;
the Agency will deem it sufficient for the host employer to provide the
necessary information, through any appropriate mechanism (for example,
a phone call or an email), to an authorized agent of the contractor.
Proposed paragraph (c)(1)(ii) would have required the host employer
to report observed contract-employer-related violations of subpart V to
contract employers. OSHA included this provision in the proposal
because the Agency believed that host employers occasionally observe
contractor employees performing work under the contract and that it was
important for the host employer to inform the contract employer of
observed violations so that the contractor could correct them and
prevent them from occurring in the future.
OSHA received many comments on this proposed requirement. (See, for
example, Exs. 0128, 0152, 0160, 0167, 0169, 0170, 0171, 0178, 0183,
0186, 0201, 0222, 0227, 0235, 0505; Tr. 880-882.) IBEW supported the
need for a reporting requirement, explaining:
[T]he point is that if in performing its usual functions the
host observes contract employees exposed to hazards, it must report
those observations to their contract employer. This requirement is
particularly important in the electrical industry where contract
employees are potentially exposed to extremely serious hazards.
If the host employer who knows the worksite's hazards and the
potential for harm sees a contract employee exposed to those
conditions the host knows to be hazardous, it is unconscionable for
the host to walk away. The host must report that information to the
contract employer so the contract employer can take the steps
necessary to eliminate the unsafe condition, and the contract
employer must report back what action it actually took . . . [Tr.
881].
Many commenters objected to the proposed reporting requirement,
however. (See, for example, Exs. 0128, 0152, 0167, 0170, 0178, 0183,
0186, 0222, 0227.) Some expressed concerns about putting host employers
in an enforcement role and requiring them to make determinations about
whether an OSHA violation exists. (See, for example, Exs. 0128, 0152,
0170, 0178, 0183, 0222, 0227.) For instance, EEI commented:
The proposal would require a host employer to report observed
contract-employer-related violations of the standard to the contract
employer.
* * * * *
Typically, utility employees and managers are not trained ``in
the requirements of'' OSHA standards.'' [sic] Rather . . . they are
trained in the requirements of their own employer's safety rules. .
. . There simply are no requirements that any employee know what
OSHA standards require--only that behavior and work practices be in
compliance with standards. Employees are entitled, however, to
assume that if they comply with their employer's safety rules, they
will comply with OSHA standards. . . . Indeed, among EEI members,
the requirements of safety rules often exceed the minimum
requirements of OSHA standards.
Clearly, the proposed requirement would create confusion.
Utility representatives may believe they are seeing OSHA violations,
but in fact may observe that contractors are not performing as the
utility's internal safety rules require. [T]he proposal would
effectively place utility personnel in the role of surrogate
Compliance Officers. They are not trained or qualified to perform
such a function. [Ex. 0227; emphasis included in original]
Mr. Alan Blackmon with the Blue Ridge Electric Cooperative
suggested that, ``[b]y requiring the [host] employer to report on the
violation of a federal rule, the proposal in a sense deputizes the
employer as an OSHA inspector, a role for which employers have no
training and no experience'' (Ex. 0183). Mr. Chris Tampio of the
National Association of Manufacturers argued that, by requiring hosts
to report observed violations, OSHA ``would inappropriately force a
host employer to make a legal determination as to whether the
contractor has committed a violation of the OSH Act'' (Ex. 0222).
EEI was also concerned that host employers would be cited for
failing to report violations that were present, but not recognized by,
the host's employees, commenting:
The proposal provides no guidance as to the kinds of observation
that would trigger a notification requirement. For example,
[utilities commonly] engage inspectors . . . to observe contractors'
performance. In other situations, this is performed by a utility's
own foremen or supervisors. Such inspections often are aimed at
assuring that the work is performed accurately and in timely
fashion, and observation of safety performance, while important, may
not be the main or only focus. If a utility inspector is found to
have had the opportunity to observe a contractor's violative
behavior but did not understand or appreciate what he saw and failed
to report it, would the host be cited? [Ex. 0227]
Similarly, Duke Energy commented: ``Host employers may have a variety
of employees observing contract operations for reasons unrelated to
safety. They may be observing contract operations for quality,
schedule, productivity, or cost purposes. A host employee may `observe'
a condition, but not recognize it as a violation of this OSHA
regulation'' (Ex. 0201).
Some commenters presumed that the proposal required host employers
to either actively monitor contractors or take measures to ensure that
reported hazards were abated. (See, for example, Exs. 0187, 0225, 0235,
0238, 0504.) For instance, Mr. James Strange with American Public Power
Association (APPA) commented that municipal
[[Page 20363]]
utilities ``do not have the personnel to shadow contractors on each
utility job site to assure that they are working according to OSHA
rules'' (Ex. 0238). In addition, several commenters argued that the
proposal would create an adversarial relationship between hosts and
contractors. (See, for example, Exs. 0169, 0171, 0183.) Mr. Wilson
Yancey expressed this argument as follows:
[T]he proposed requirements might create an unduly adversarial
relationship between the parties. For instance, the host employer
seeking to fulfill its perceived duties under the regulations would
thrust the host employer into the role of an investigator and rule-
enforcer, rather than a business partner seeking to achieve a common
goal of employee safety. [Ex. 0169]
After considering the comments received on this issue, OSHA decided
not to include proposed paragraph (c)(1)(ii) in the final rule. First,
the host employer, as defined in the final rule, may not be in position
to recognize, or even observe, hazardous conditions created by contract
employers. OSHA based the proposed rule on the premise that the host
employer would hire the contract employer and would perform some
maintenance on the system. As noted earlier, in the final rule, the
Agency adopted a definition of ``host employer'' that is designed to
capture the employer in the best position to provide information about
the electric power generation, transmission, or distribution
installation on which the contract employer is working. The definition
of ``host employer'' in the final rule does not require the host
employer to maintain the installation or to be the entity that hired
the contractor. A host employer that does not perform maintenance work
on the system would be unlikely to recognize hazardous conditions
created by contractors. In addition, a host employer that does not hire
the contract employer usually would not find itself in a position to
observe the contractor's employees working.\71\
---------------------------------------------------------------------------
\71\ For example, a generation plant owner could contract with a
company to operate, but not maintain, the plant. If the plant owner
neither operates nor controls operating procedures for the
installation, the company it contracts with to operate the plant is
the host employer under the final rule. The plant owner could hire a
different company to perform maintenance in the substation in the
generation plant. Because the host employer in this scenario does
not perform maintenance, it is likely that the host employer will
not have any employees qualified to enter the substation, and, thus,
will not observe the maintenance contractor's employees.
---------------------------------------------------------------------------
Second, in some circumstances, the host employer will also be a
controlling employer under OSHA's multiemployer citation policy. A
controlling employer has an underlying duty to exercise reasonable care
to prevent and detect violations endangering contractor employees at
the worksite. (See CPL 02-00-124; see also OSHA's discussion of the
multiemployer citation policy earlier in this section of the preamble.)
This is a broader obligation than the one OSHA proposed for host
employers in proposed paragraph (c)(1)(ii); therefore, the proposed
requirement is not necessary with respect to hosts that are controlling
employers. (Whether a host employer is a controlling employer depends
on whether it has general supervisory authority over the worksite,
including the power to correct, or require others to correct, safety
and health violations.\72\) Indeed, the Agency is concerned that
including the proposed reporting requirement in the final rule would
lead host employers to believe they could fulfill their obligations as
controlling employers just by complying with the more limited
requirement in the standard.
---------------------------------------------------------------------------
\72\ Such control can be established by contract or by the
exercise of control in practice.
---------------------------------------------------------------------------
Although OSHA is not including proposed paragraph (c)(1)(ii) in the
final rule, the Agency expects that, in many situations, liability and
practical considerations will drive host employers that are not
controlling employers to notify the contractor if they observe
hazardous conditions involving the contractor's employees. Unsafe
conditions created by contractors can pose hazards to employees of the
host employer and to the public and can create additional obligations
for host employers to protect their employees (for example, through
OSHA standards and the general duty clause) and the public (for
example, through liability concerns) from those hazards. For instance,
a host employer that observes a contractor bypassing safety rules when
installing a new line will likely have concerns about the quality of
the contractor's work and about the effect of the contractor's unsafe
practices on the installation and on public safety. These concerns will
form a strong incentive for the host employer to report the hazardous
conditions to the contractor.
Although the Agency concluded, based on the current rulemaking
record, that the reporting requirement in proposed paragraph (c)(1)(ii)
is neither necessary nor appropriate for this final rule, the Agency
will continue to monitor this issue and evaluate whether regulatory
requirements like the one in proposed paragraph (c)(1)(ii) are
necessary to ensure the safety of employees under subpart V or other
OSHA standards.
Proposed paragraph (c)(2)(iii)(C) would have required the contract
employer to advise the host employer of measures taken to correct, and
prevent from recurring, violations reported by the host employer under
proposed paragraph (c)(1)(ii). In light of the Agency's decision not to
adopt proposed paragraph (c)(1)(ii), proposed paragraph (c)(2)(iii)(C)
is no longer meaningful and is not incorporated in the final rule.
In addition to proposing the requirement for hosts to report
observed contract-employer-related violations, OSHA requested comments
on the related, but distinct, issue of whether it should require host
employers to take appropriate measures to enforce contractual safety
requirements or review the contracts of contractors who fail to correct
violations.\73\
---------------------------------------------------------------------------
\73\ Contracts between electric utilities and their contractors
often contain provisions requiring contractors to meet OSHA
standards and other provisions addressing noncompliance with the
terms of the contract. (See, for example, Ex. 0175.)
---------------------------------------------------------------------------
IBEW was the only commenter that supported such requirements,
explaining:
The host employer should regularly review the safety performance
of a contractor while operating on its site. The host employer
should take necessary action to ensure contractual obligations are
being met. The rule should require the host employer to initiate
further action if the review finds non compliance. [Ex. 0230]
Rulemaking participants agreed that host employers regularly adopt
contracts that specify safety standards to which contractors must
adhere and that include provisions for enforcing those requirements.
(See, for example, Exs. 0163, 0175, 0213, 0405; Tr. 1386-1387.) Also,
some commenters recognized a general need for hosts to evaluate the
safety performance of contractors. (See, for example, Exs. 0167, 0175,
0184, 0213, 0219.) However, none of these rulemaking participants
supported the adoption of OSHA requirements related to the enforcement,
review, or awarding of contracts.
For example, Ms. Susan O'Connor with Siemens Power Generation
explained:
While host employers often [require and enforce compliance with
OSHA standards], in practice it would be burdensome [on] the host
employer to require them, at the risk of OSHA sanctions, to enforce
contract provisions as a regulatory matter. Indeed, establishing
this as a regulatory standard could operate as a disincentive for
host employers to establish sound health and safety contractual
terms with contractors,
[[Page 20364]]
particularly terms which go beyond regulatory requirements. . . . In
addition, OSHA regulations are promulgated and undergo public
review; Host Employer requirements do not go through such a
regulatory review process and therefore must not be held on par with
OSHA regulations. Host employers have a right to establish site
safety requirements that are more stringent than the law requires;
however, they should have the right to deal with contractors who do
not comply individually and in their own manner. But they must
currently do this against the backdrop of specific OSHA standards,
and the OSHA Multi-employer Workplace policy. Siemens sees no reason
to change this.
* * * * *
OSHA should not prescribe how contractors are selected or
prescribe how contractors must be evaluated for purposes of
contracting work or terminating work. It is up to the discretion of
the party contracting for the services to make those determinations.
Host employers should have the discretion to choose, to dismiss, or
continue utilizing contractors. Given the already comprehensive and
pervasive nature of health and safety regulation through OSHA and
the states, as well as considerations of tort law, the effects of
the marketplace will weed out contractors that are repeatedly
substandard from a safety standpoint, as well as those that are
chronically poor perform[ers] from a quality, delivery, or other
standpoint. Contractors should be answerable to the host employe[r]
for business matters, and the agency for regulatory matters. These
lines should not be blurred by attempting to make the host employer
responsible for both. As a practical matter, it would be impossible
for OSHA . . . to come up with minimum requirements for every
contract activity, to establish an ``acceptable'' versus
``unacceptable'' contractor. [Ex. 0163]
Duke Energy commented:
The only safety performance that OSHA has authority to regulate
is compliance with OSHA rules. Worker Compensation Insurance
Carriers and others review safety performance. There is no need for
OSHA to impose additional requirements. Each host employer is faced
with a unique set of available contractors, each with its own safety
record. Some may excel in one area and perform poorly in another.
Some host employers may have such a limited pool of available
contractors that requiring some pre-determined level of contractor
safety performance would eliminate all contractors. Other goals,
such as employing minority firms may cause hosts to work with poor
performers to improve their performance, rather than eliminating the
minority contractor with the poor record. OSHA should not interfere
in decisions such as these. [Ex. 0201]
In light of the comments received, OSHA decided not to adopt
provisions requiring host employers to enforce contractual safety
requirements, to review the contracts of contractors who fail to
correct violations or hazards, or to evaluate the safety performance of
contractors. As discussed previously, the host employer might not be
the entity that hired the contract employer, in which case the host
employer would not be in position to enforce contract requirements or
be involved in awarding contracts to the contract employer. In
addition, as Ms. O'Connor pointed out, and as noted earlier in this
section of the preamble, host employers that have supervisory authority
over a contractor's worksite are subject to a background statutory
obligation, as set forth in OSHA's multiemployer citation policy, to
exercise reasonable care to detect and prevent violations affecting
contractor employees. Moreover, for the reasons stated previously, OSHA
believes that, even in the absence of a specific requirement in subpart
V, host employers that are not controlling employers have strong
incentives to take measures to ensure safe contractor performance. In
addition, the Agency believes that contractors with poor safety
performance are likely to have similarly poor records with respect to
the quality of their work, making it less likely that host employers
will hire them. Therefore, the final rule does not contain provisions
related to the enforcement, review, or awarding of contracts.
Paragraph (c)(2) of final Sec. 1926.950 addresses the
responsibilities of the contract employer. Final paragraph (c)(2)(i)
requires the contract employer to ensure that each of its employees is
instructed in any hazardous conditions relevant to the employee's work
of which the contractor is aware as a result of information
communicated to the contractor by the host employer as required by
final paragraph (c)(1). This paragraph ensures that information on
hazards the employees might face is conveyed to those employees. The
information provided by the host employer under paragraph (c)(1) is
essential to the safety of employees performing the work, especially
because it may include information related to hazardous conditions that
the contract employees might not identify or recognize.
Proposed paragraph (c)(2)(i) was worded differently from the final
rule; the proposed paragraph required contractors to instruct their
employees in hazards communicated by the host employer. OSHA received
no comments on this proposed provision. However, changes were made to
this paragraph in the final rule to mirror the changes made to
paragraph (c)(1) (described earlier). In the final rule, the Agency did
not include the note to proposed paragraph (c)(2)(i) because OSHA
believes that the note was confusing. The proposed note suggested that
the instruction required under paragraph (c)(2)(i) was not part of the
training required under Sec. 1926.950(b). The contractors' employees
will already be trained in many of the hazards that are related to the
information the contractor receives from the host, and the final rule
does not require employers to duplicate this training. Contractors will
need to supplement an employee's training only when that employee will
be exposed to a hazard or will follow safety-related work practices
with respect to which he or she has not already been trained.
Paragraph (c)(2)(ii), as proposed, required the contract employer
to ensure that its employees followed the work practices required by
subpart V, as well as safety-related work rules imposed by the host
employer. In proposing this provision, OSHA explained that a host
employer's safety-related work rules are almost certain to impact the
safety and health of the contractor's employees (70 FR 34840). For
example, electric utilities typically require contractors to follow the
utilities' procedures for deenergizing electric circuits. If the
contract employer's employees do not follow these procedures, a circuit
the contractor's employees are working on might not be properly
deenergized, endangering the contractor's employees, or a circuit the
contractor was not working on might become reenergized, endangering any
host employer's employees that might be working on that circuit.
OSHA invited comments on whether requiring a contractor to follow a
host employer's safety-related work rules could make work more
hazardous. A few commenters supported proposed paragraph (c)(2)(ii).
(See, for example, Exs. 0164, 0213.) For instance, Mr. Tommy Lucas of
TVA commented:
The proposed requirement is supported. Regardless whether this
requirement is carried forward, we will require contractors to
follow certain host-employer safety rules contractually, such as the
lockout/tagout (LOTO) procedure. Failure to follow the LOTO
procedure could result in host or contractor employees being
seriously injured. [Ex. 0213]
In contrast, the vast majority of rulemaking participants opposed
the proposed provision. (See, for example, Exs. 0156, 0161, 0162, 0168,
0183, 0201, 0202, 0212, 0220, 0222, 0227, 0233, 0237, 0501; Tr. 1323,
1333.) These commenters gave several reasons for objecting to this
proposed requirement:
It could result in the implementation of inadequately safe
work rules, such as when the contractor has more protective work rules
than the
[[Page 20365]]
host (see, for example, Ex. 0161) or when the host's work rules may be
based on its own employees' working conditions that are less hazardous
than the working conditions to which contractor employees will be
exposed (see, for example, Ex. 0233).
It could cause contract employees to be confused about
proper work methods if rules change from contract to contract (see, for
example, Ex. 0227).
It would result in contractual requirements becoming
enforceable OSHA standards in a way that constitutes an illegal
delegation of OSHA's rulemaking authority, thereby circumventing proper
rulemaking procedures (see, for example, Ex. 0237).
It would place OSHA in the position of having to interpret
and enforce third-party contracts (see, for example, Ex. 0233).
It could increase disaster-response time (Ex. 0233).
It would increase costs and administrative burdens on
contract employers (see, for example, Ex. 0162).
It could result in contractors having to follow host
employer work rules that are not directly linked to employee safety,
for example, in a situation in which the host's rules approve only one
vendor for safety equipment when equivalent, equally protective,
equipment is available from other vendors (Ex. 0162).
For instance, Mr. Steven Theis with MYR Group commented:
MYR Group believes that requiring a contractor to follow a
host's safety rules would create hazards. Contractors are required
by the standard to have appropriate work rules and policies for
compliance. Requiring them to follow another employer's policies--
which they are unfamiliar with and untrained on--would either result
in accidents or add undue and unnecessary time for retraining and
familiarization with the policies when the contractor has its own
policy . . . Indeed, MYR Group has experienced situations where host
employers impose work rules that do not significantly affect
employee safety and may even create an unsafe situation. [H]ost work
rules can specify chain of command requirements that do not align
with contractor management structure or responsibility and thus
following host requirements could result in loss or miscommunication
of safety information or safe work directives. Accordingly, MYR
Group respectfully submits that the requirement to follow host
employer work rules should be deleted. [Ex. 0162]
Mr. Terry Williams with the Electric Cooperatives of South Carolina
agreed and provided an example of how following a host employer's
safety rules could jeopardize worker safety:
The proposal ignores the fact that contractors have developed
their own rules that are appropriate for the work they do. They
train on these rules and operate according to them all the time.
Requiring contractors . . . to work to the rules of others could
easily result in the contractor working less safely.
Consider the following actual situation: an electric utility
that is primarily a 12kV system, with some 34.5kV. The utility uses
its own crews for the 12kV work, and uses a qualified contractor for
the 34.5kV work, as the need arises. The utility's safety rules
specify use of Class 2 gloves, sleeves and cover up for all work, as
that is all their line crews need. For the 34.5 kV work, the
contractor should use Class 4 equipment, yet OSHA's proposal could
justify use of Class 2, with unsafe results.
OSHA should retract this proposal and allow host employers to
require contractors to work to appropriate safety rules. [Ex. 0202]
EEI made similar comments in its posthearing brief:
[T]he standard would require contractors to utilize different
safe procedures depending upon the owner involved. For example, an
electric line contractor could be required to observe a ``ground-to-
ground'' rubber glove requirement while working for one electric
utility, but not while working for another utility nearby (Tr. 110-
11). The confusion and consequent increased risk to employees from
such requirements is obvious, not to mention the cost of training
for employees and supervisors alike. [Ex. 0501]
As to the legal arguments, Susan Howe with the Society of the
Plastics Industry suggested that ``OSHA's incorporation'' of the host
employer's rules ``into the OSHA standards which are the subject of
this rulemaking would violate the rulemaking provisions of the
Occupational Safety and Health Act, the Administrative Procedures Act,
and the Federal Register Act'' (Ex. 0170). The National Association of
Manufacturers similarly stated, with reference to this provision:
``OSHA has never had the authority to incorporate the provisions of
millions of private contracts into OSHA standards, nor to delegate its
rulemaking authority to private entities'' (Ex. 0222). EEI also
commented that the proposed requirement ``effectively would place each
host employer in the position of promulgating safety and health
standards for contractors' employees, and therefore would constitute an
unconstitutional delegation of legislative power'' (Ex. 0227).
OSHA does not believe that the proposed provision would cause the
practical problems identified by rulemaking participants. There is
evidence in the record that, as IBEW stated, ``contractors . . .
routinely adapt their work rules and safety practices to accommodate
the demands of particular jobs and the requirements of specific hosts''
(Ex. 0505). The union explained this statement as follows:
There are circumstances related to contractors performing work
on utility properties that would require the contractors to work
under the host employer's safety related work rules to ensure both
the contractor employees and the host employer employees are
provided a safe work environment. In fact, many collective
bargaining agreements require this. [Ex. 0230]
Mr. Brian Erga with ESCI noted that some utilities have such unique
systems that contractors have no choice but to follow the host's rules
(Tr. 1271-1272). Several witnesses stated that contractors routinely
follow a host employer's lockout-tagout requirements (Tr. 314, 984,
1299-1301). There is evidence that some host employers require
contractors to follow NFPA 70E (Ex. 0460), to follow the host's fall
protection requirement for working from aerial lifts (Tr. 391), and to
use particular types of flame-resistant clothing (Tr. 1346). In
addition, the proposal did not require contractors to follow all of the
host employer's safety rules, only rules the host imposes on
contractors, which the contractors are required to follow anyway. The
Agency also does not believe that proposed paragraph (c)(2)(ii) would
result in undue confusion from work rules that vary from one employer
to another. The record indicates that contractors are already required
to institute different work rules because of contractual or other
requirements imposed by host employers, such as following the host
employers' lockout-tagout procedures (Tr. 314), using particular live-
line work methods (Tr. 320), and using particular forms of fall
protection (Tr. 643-644).
On the other hand, the record establishes that hosts sometimes
impose rules that do not meet OSHA requirements (Tr. 1366 \74\) or that
may be less safe than the contractor's rules (Tr. 1365-1366 \75\).
These are outcomes that OSHA did not envision in proposing paragraph
(c)(2)(ii). Considering these potential risks, and the commenters'
overwhelming opposition to this proposed provision, the Agency decided
not to include proposed paragraph (c)(2)(ii) in the final rule.
---------------------------------------------------------------------------
\74\ Some host employers ``don't believe in equipotential work
zone,'' which is required by existing Sec. 1910.269(n)(3), or want
trucks barricaded, instead of having them grounded, as required by
existing Sec. 1910.269(p)(4)(iii)(C).
\75\ One host employer requires contractor employees to wear
rubber insulating gloves while working with live-line tools on
transmission lines, which may cause the gloves to fail.
---------------------------------------------------------------------------
OSHA concludes, however, that some coordination of work rules
between
[[Page 20366]]
hosts and contractors is necessary, particularly with respect to
deenergizing lines and equipment (Ex. 0505) and grounding procedures
---------------------------------------------------------------------------
(Tr. 1271-1272). According to IBEW:
[What is important] is not that one party's rules take
precedence over the others. Instead, what is important is that the
parties operating on an electrical system coordinate procedures to
ensure that all of the employees can perform safely. There are two
sets of circumstances in which this kind of coordination is an
issue: Where employees actually work together and when the manner in
which one group of employees performs has an impact on the safety of
another group of employees. [Ex. 0505]
Other rulemaking participants similarly supported a requirement for
coordination between host employers and contract employers to assure
the protection of host employees and contract employees. (See, for
example, Exs. 0128, 0235, 0237.) Therefore, the Agency is adopting a
new paragraph in the final rule, Sec. 1926.950(c)(3), entitled ``Joint
host- and contract-employer responsibilities,'' which reads as follows:
The contract employer and the host employer shall coordinate
their work rules and procedures so that each employee of the
contract employer and the host employer is protected as required by
this subpart.
This new provision provides host employers and contract employers more
flexibility than the proposal to select appropriate work rules and
procedures for each task or project, while ensuring that workers are
not at risk of harm due to a lack of coordination between employers.
Under the new provision, each employer has independent
responsibility for complying with the final rule. In addition, the
Agency stresses that a contract employer must comply with the final
rule even though a host employer may try to impose work rules that
would cause the contract employer to violate OSHA's rules. Accordingly,
a contract employer is not relieved of its duty to comply with the
final rule by following a work rule imposed by the host employer. For
example, a contract employer must comply with final Sec. 1926.962(c),
which prescribes rules for equipotential grounding, even if the host
employer has its own noncompliant grounding procedures. Paragraph
(c)(3) of final Sec. 1926.950 requires host employers and contract
employers to confer in an effort to select work rules and procedures
that comply with final Sec. 1926.962(c).
Final paragraphs (c)(2)(ii) and (c)(2)(iii) (proposed as part of
paragraph (c)(2)(iii)) require the contract employer to advise the host
employer of unique hazardous conditions posed by the contract
employer's work \76\ and any unanticipated hazardous conditions found,
while the contractor's employees were working, that the host employer
did not mention. Final paragraphs (c)(2)(ii) and (c)(2)(iii) enable the
host employer to take necessary measures to protect its employees from
hazards of which the host employer would not be aware. These
requirements will protect the host employer's employees: when they are
working near the contractor's employees (for example, during storm
situations (Tr. 315, 392, 1379-1380); during outages on transmission
lines (Tr. 1380) and in plants (Tr. 985); while working in the same
substation (Tr. 313-314, 559); and when the host employer's employees
work on the same equipment after the contract employer departs (such
as, when contractors are working on equipment in the field that the
host employer does not regularly inspect) (Tr. 877-878)). The Utility
Workers Union supported these proposed requirements, commenting:
``Requiring the sharing of information of hazards found or created by
the contractor is . . . insurance that all employees, host and
contractor, are in a safer working environment'' (Ex. 0197). OSHA notes
that proposed paragraph (c)(2)(iii)(B) (now paragraph (c)(2)(iii))
required contractors to report any unanticipated ``hazards'' not
mentioned by the host; however, in the final rule, the phrase
``hazardous conditions'' replaces the word ``hazards'' throughout
paragraph (c). In addition, the Agency anticipates that contract
employers will inform host employers of any information provided by the
host that is at odds with actual conditions at the worksite, consistent
with paragraph (c)(3), which specifies that host employers and contract
employers coordinate their work rules and procedures so that each
employee is protected as required by subpart V.
---------------------------------------------------------------------------
\76\ For the purposes of final paragraph (c)(2)(ii), ``unique
hazardous conditions presented by the contract employer's work''
means hazardous conditions that the work poses to which employees at
the worksite are not already exposed.
---------------------------------------------------------------------------
Some commenters believed that proposed paragraph (c)(2)(iii) (now
paragraphs (c)(2)(ii) and (c)(2)(iii)) needed clarification. For
example, the Associated General Contractors of America (AGC) commented
that proposed paragraph (c)(2)(iii) was vague and did not provide
guidance on the timeframes or format of required information transfers
(Ex. 0160).
OSHA does not agree that final paragraphs (c)(2)(ii) or (c)(2)(iii)
are vague or unclear. These provisions simply require that contractors
provide information to host employers, which reciprocates the
requirements under final paragraph (c)(1) that host employers provide
contractors with information. The Agency deliberately omitted, in the
proposed and final rules, any requirement for a formal or written
report; the final rule simply requires contractors to advise the host
employer, which allows contract employers maximum flexibility in
complying with the final requirements. The Agency will deem it
sufficient for the contract employer to provide the necessary
information, through any appropriate mechanism (for example, a phone
call or an email), to an authorized agent of the host employer.
The purpose of final paragraph (c)(2)(ii) is to enable host
employers to protect their own employees from hazardous conditions
presented by the contractor's work. Thus, the information addressed by
paragraph (c)(2)(ii) needs to be provided to the host employer soon
enough so that the host employer can take any necessary action before
its employees are exposed to a hazardous condition. To address AGC's
concern that the proposed paragraph did not provide guidance on the
timeframe of the required information transfer, OSHA added language to
paragraph (c)(2)(ii) in the final rule to indicate that this
information must be provided ``[b]efore work begins.''
The final rule also includes, in paragraph (c)(2)(iii), a 2-working
day timeframe in which the contractor must advise the host employer of
information described in that paragraph. OSHA believes that this
timeframe will give the contract employer sufficient time to provide
the required information. The final rule does not specifically require
hosts to take any direct action in response to information provided by
contractors, although the Agency anticipates that host employers will
use this information to protect their employees and comply with the OSH
Act.
Frequently, the conditions present at a jobsite can expose workers
to unexpected hazards. For example, the grounding system available at
an outdoor site may be damaged by weather or vehicular traffic, or
communications cables in the vicinity could reduce the approach
distance to an unacceptable level. To protect employees from such
adverse situations, conditions affecting safety that are present in the
work area should be known so that appropriate action can be taken.
Paragraph (d) of Sec. 1926.950 addresses this problem by requiring
safety-related characteristics and conditions existing in the work area
to
[[Page 20367]]
be determined before employees start working in the area. The language
for proposed paragraph (d) was based on language in current Sec.
1926.950(b)(1) and was the same as existing Sec. 1910.269(a)(3). A
similar requirement can be found in ANSI/IEEE C2-2002, Rule 420D.\77\
As noted earlier, OSHA revised the language in the final rule to
clarify that the paragraph addresses installation characteristics, as
well as work-area conditions, and to separately number the examples
listed in the provision.
---------------------------------------------------------------------------
\77\ The 2012 NESC contains an equivalent requirement in Rule
420D.
---------------------------------------------------------------------------
OSHA received only a few of comments on proposed paragraph (d). EEI
objected to this provision, commenting:
EEI recognizes that the regulatory text of proposed paragraph
1926.950(d) is the same as in existing 1910.269(a)(3). Also, the
preamble accompanying the current proposal is essentially the same
as in the final 1910.269. There are certain aspects of the current
proposal, however, that are troublesome. . . .
* * * * *
It is susceptible of being applied in a manner that effectively
requires an employer to examine every imaginable condition on a
jobsite, lest it be held accountable if some obscure, unexpected
condition later is involved in causing an accident.
* * * * *
[I]f the standard is not applied reasonably, the result could be
a significant burden for line crews, as time is taken not to miss a
single detail, however obscure, lest the crew be second-guessed for
having missed observing some condition if something later goes
wrong. In the final rule, OSHA needs to address this issue. Rather
than state that there is an unqualified obligation to ``determine''
existing conditions relating to the safety of the work, the
obligation should be modified to require a ``reasonable effort to
determine'' the reasonably anticipated hazards. [Ex. 0227]
EEI noted, as an example of ``some obscure, unexpected condition . . .
involved in causing an accident,'' an energized static line that caused
the electrocution of an apprentice line worker (id.):
In that case, the contractor was performing maintenance work on
a high-voltage transmission tower. The host utility was shown to
have been aware that what appeared to be a grounded static line atop
one side of the tower was in fact energized at 4,000 volts. The
utility did not inform the contractor of this information, however,
and the contractor's foremen on the ground and on the tower did not
notice that there was an insulator separating the line and tower,
thus indicating that the line could be energized. [Id.]
EEI stated that the contractor was cited, under existing Sec.
1910.269(a)(3), ``for failing to ascertain existing conditions, i.e.,
the energized condition of the static line, before beginning work''
(id.).
OSHA considered this comment and decided not to adopt EEI's
recommended change to proposed Sec. 1926.950(d). First, OSHA does not
believe that obscure and unexpected conditions often lead to accidents,
as EEI seems to argue. EEI's example, in which an apprentice power line
worker was electrocuted by an energized static line, is a case in point
(id.). An employer exercising reasonable diligence can be expected to
determine that a static line is energized. In the case described by
EEI, the electric utility that owned the line was aware that the line
was energized, and the line itself was installed on insulators (id.).
Thus, the energized condition of the static wire was neither obscure
nor unexpected.
Second, EEI appears confused about the purpose of this provision.
Paragraph (d) of final Sec. 1926.950 requires employers to determine,
before work is started on or near electric lines or equipment, existing
installation characteristics and work-area conditions related to the
safety of the work to be performed. The requirement also includes
examples of such characteristics and conditions.
Characteristics of the installation, such as the nominal voltage on
lines, maximum switching transient overvoltages, and the presence of
grounds and equipment grounding conductors, are parameters of the
system. This is information the employer already has, either through
direct knowledge or by the transfer of information from the host
employer to the contract employer.\78\ Thus, this aspect of final
paragraph (d) does not place any burden, much less an unreasonable one,
on line crews.
---------------------------------------------------------------------------
\78\ The employer may not have knowledge of the exact locations
of customer-owned backup generators; however, the location of
possible sources of backfeed from such customer-owned equipment can
readily be determined by looking for connections to customers'
wiring in circuit diagrams or during an inspection at the worksite.
---------------------------------------------------------------------------
Conditions of the installation, including the condition of
protective grounds and equipment grounding conductors, the condition of
poles, and environmental conditions relating to safety, are worksite
conditions. In some cases, the employer already will have information
on the condition of the installation, such as information on the
condition of poles from pole-inspection programs or on the condition of
electric equipment from equipment manufacturers. In the usual case,
however, the conditions addressed by paragraph (d) of the final rule
will be determined by employees through an inspection at the worksite.
This inspection need not be overly detailed, but it does need to be
thorough rather than cursory. The standard does not require crews to
determine ``every imaginable condition,'' as EEI suggests. Rather, the
inspection must be designed to uncover the conditions specifically
noted in this paragraph as well as any other conditions of electric
lines and equipment that are related to the safety of the work to be
performed and that can be discovered through the exercise of reasonable
diligence by employees with the training required by Sec. 1926.950(b)
of the final rule.
Employers are required by Sec. 1926.952(a)(1) of the final rule to
provide information on such worksite-specific conditions and the
characteristics of the installation to the employee-in-charge. With
this information, the employer then will determine the current
conditions of the installation through an examination by employees at
the worksite. Employer-supplied information, as well as information
gathered at the worksite, must be used in the job briefing required by
Sec. 1926.952 of the final rule. (See the discussion of Sec. 1926.952
later in this section of the preamble.) The characteristics and
conditions found as a result of compliance with final Sec. 1926.950(d)
could affect the application of various Subpart V requirements. For
example, the voltage on equipment will determine the minimum approach
distances required under final Sec. 1926.960(c)(1). Similarly, the
presence or absence of an equipment grounding conductor will affect the
work practices required under final Sec. 1926.960(j). If conditions
are found to which no specific subpart V provision applies, then the
employee would need to be trained, as required by final Sec.
1926.950(b)(1)(ii), to use appropriate safe work practices.
Employers need not take measurements on a routine basis to make the
determinations required by final Sec. 1926.950(d). For example,
knowledge of the maximum transient voltage level is necessary to
perform many routine transmission and distribution line jobs safely.
However, no measurement of this maximum level is necessary to make the
requisite determination. Employers can make the determination by
conducting an analysis of the electric circuit, or they can assume the
default maximum transient overvoltages discussed under the summary and
explanation of final Sec. 1926.960(c)(1), later in this section of
[[Page 20368]]
the preamble. Similarly, employers can make determinations about the
presence of hazardous induced voltages, as well as the presence and
condition of grounds, without taking measurements.
It may be necessary for employers to make measurements when there
is doubt about the condition of a ground or the level of induced or
transient voltage if the employer is relying on one of these conditions
to meet other requirements in the standard. For example, an engineering
analysis of a particular installation might demonstrate that the
voltage induced on a deenergized line is considerable, but should not
be dangerous. However, a measurement of the voltage may be required if
the employer is using this analysis as a basis for claiming that the
provisions of final Sec. 1926.964(b)(4) on hazardous induced voltage
do not apply. In another example, further investigation is required
when an equipment ground is found to be of questionable reliability,
unless the equipment is treated as energized under final Sec.
1926.960(j).
EEI was concerned about this discussion of engineering analysis in
the preamble to the proposed rule (70 FR 34841), commenting:
This [discussion] is unrealistic: engineering analyses are not
made in the field in transmission and distribution work. [Ex. 0227]
OSHA agrees with EEI that engineering analyses are not made in the
field. Under this provision of the final rule, employers would conduct
any engineering analyses required by this provision off site and supply
the requisite information to the employees performing the work.
Section 1926.951, Medical services and first aid
Section 1926.951 sets requirements for medical services and first
aid. Paragraph (a) of Sec. 1926.951 emphasizes that the requirements
of Sec. 1926.50 apply. (See Sec. 1926.950(a)(2).) Existing Sec.
1926.50 includes provisions for available medical personnel, first-aid
training and supplies, and facilities for drenching or flushing of the
eyes and body in the event of exposure to corrosive materials.
Mr. Daniel Shipp with the International Safety Equipment
Association (ISEA) recommended that the reference in Sec. 1926.50,
Appendix A, to ANSI Z308.1-1978, Minimum Requirements for Industrial
Unit-Type First-aid Kits, be updated to the 2003 edition (Ex. 0211).
OSHA did not propose any changes to Sec. 1926.50, nor was that section
a subject of this rulemaking. Thus, the Agency is not adopting Mr.
Shipp's suggestion. It should be noted, however, that Appendix A to
Sec. 1926.50 is not mandatory. The Agency encourages employers to
examine the recommendations in the latest edition of the consensus
standard, which is ANSI/ISEA Z308.1-2009, when reviewing the guidance
in Appendix A to Sec. 1926.50.
Mr. Stephen Sandherr with AGC was concerned that the requirements
proposed in Sec. 1926.951 conflicted with the requirements in Sec.
1926.50 and maintained that such a conflict would hinder a contractor's
ability to implement safety (Ex. 0160).
OSHA reexamined the requirements in proposed Sec. 1926.951 and
found that the requirements for first-aid supplies in proposed
paragraphs (b)(2) and (b)(3) in that section conflicted with similar
requirements in Sec. 1926.50. Proposed paragraph (b)(2) would have
required weatherproof containers if the supplies could be exposed to
the weather, whereas existing Sec. 1926.50(d)(2) requires that the
contents of first-aid kits be placed in weatherproof containers, with
individual sealed packages for each type of item. Further, proposed
paragraph (b)(3) would have required that first-aid kits be inspected
frequently enough to ensure that expended items are replaced, but not
less than once per year. By contrast, existing Sec. 1926.50(d)(2)
requires that first-aid kits ``be checked by the employer before being
sent out on each job and at least weekly on each job to ensure that the
expended items are replaced.''
As noted earlier, final Sec. 1926.951(a), which requires that
employers comply with existing Sec. 1926.50, was adopted without
change from the proposal. The Agency is not including proposed
paragraphs (b)(2) and (b)(3) in the final rule because these provisions
were less restrictive than the requirements of Sec. 1926.50. Including
them in the final rule would compromise OSHA's efforts to enforce Sec.
1926.50 on jobsites covered by Subpart V. OSHA notes that the remaining
provisions in Sec. 1926.951 apply in addition to those in Sec.
1926.50.
Final Sec. 1926.951(b) supplements Sec. 1926.50 by requiring
cardiopulmonary resuscitation (CPR) to help resuscitate electric shock
victims.\79\ OSHA concludes that the requirements for CPR training in
the final rule are supported by the record. This training is required
by existing Sec. 1910.269(b)(1), and work under subpart V poses the
same electric-shock hazards and requires the same protection against
those hazards. As discussed in the summary and explanation for Sec.
1926.953(h), the final rule defines ``first-aid training'' to include
CPR training. Therefore, in final Sec. 1926.951(b), OSHA replaced the
proposed phrase ``persons trained in first aid including
cardiopulmonary resuscitation (CPR)'' with ``persons with first-aid
training.'' The Agency stresses that CPR training is required by this
and other provisions in the final rule for first-aid training.
---------------------------------------------------------------------------
\79\ In discussing these remaining provisions in this preamble,
OSHA generally uses the term ``CPR training'' to describe the first-
aid training required by the provisions. OSHA does not mean to imply
by this language that the final provisions do not require first-aid
training other than CPR. In fact, as explained later in the
preamble, the final rule defines ``first-aid training'' as training
in the initial care, including CPR, performed by a person who is not
a medical practitioner, of a sick or injured person until definitive
medical treatment can be administered. OSHA is emphasizing ``CPR
training'' in its preamble discussion because that type of first aid
is particularly beneficial to workers who are injured by an electric
shock.
---------------------------------------------------------------------------
Electric shock is a serious and ever-present hazard to electric
power transmission and distribution workers because of the work they
perform on or with energized lines and equipment. CPR is necessary to
revive an employee rendered unconscious by an electric shock. As OSHA
concluded in the 1994 Sec. 1910.269 rulemaking, CPR must be started
within 4 minutes to be effective in reviving an employee whose heart
has gone into fibrillation (59 FR 4344-4347; see also 269-Ex. 3-21).
To protect employees performing work on, or associated with,
exposed lines or equipment energized at 50 volts or more, OSHA proposed
to require that employees with training in first aid including CPR be
available to render assistance in an emergency.
OSHA chose 50 volts as a widely recognized threshold for hazardous
electric shock.\80\ In this regard, several OSHA and national consensus
standards recognize this 50-volt threshold. For example, OSHA's general
industry and construction electrical standards require guarding live
parts energized at 50 volts or more (Sec. Sec. 1910.303(g)(2)(i) and
1926.403(i)(2)(i)); the general industry electrical standard also
requires that electric circuits be deenergized generally starting at 50
volts (Sec. 1910.333(a)(1)). Similarly, NFPA's Standard for Electrical
Safety in the Workplace (NFPA 70E-2004) and the National Electrical
Safety Code (ANSI/IEEE C2-2002) impose electrical safety requirements
starting at 50 volts (Exs. 0134, 0077, respectively). (See, for
example, Section 400.16 of NFPA 70E-
[[Page 20369]]
2004, which requires guarding of live parts of electric equipment
operating at more than 50 volts, and Rule 441A2 of ANSI/IEEE C2-
2002,\81\ which prohibits employees from contacting live parts
energized at 51 to 300 volts unless certain precautions are taken.)
---------------------------------------------------------------------------
\80\ Although it is theoretically possible to sustain a life-
threatening shock below this voltage, it is considered extremely
unlikely. (See, for example, Ex. 0428.)
\81\ The 2012 NESC contains a similar requirement in Rule 441A2.
---------------------------------------------------------------------------
Many electric shock victims suffer ventricular fibrillation (59 FR
4344-4347; 269-Ex. 3-21). Ventricular fibrillation is an abnormal,
chaotic heart rhythm that prevents the heart from pumping blood and, if
unchecked, leads to death (id.). Someone must defibrillate a victim of
ventricular fibrillation quickly to allow a normal heart rhythm to
resume (id.). The sooner defibrillation is started, the better the
victim's chances of survival (id.). If defibrillation is provided
within the first 5 minutes of the onset of ventricular fibrillation,
the odds are about 50 percent that the victim will recover (id.).
However, with each passing minute, the chance of successful
resuscitation is reduced by 7 to 10 percent (id.). After 10 minutes,
there is very little chance of successful rescue (id.). Paragraph (b)
of the final rule requires CPR training to ensure that electric shock
victims survive long enough for defibrillation to be efficacious. The
employer may rely on emergency responders to provide defibrillation.
In the preamble to the proposal, OSHA requested public comment on
whether the standard should require the employer to provide automated
external defibrillators (AEDs) and, if so, where they should be
required. AEDs are widely available devices that enable CPR-trained
individuals to perform defibrillation.
Many rulemaking participants recommended that OSHA not adopt a
requirement for AEDs. (See, for example, Exs. 0125, 0162, 0167, 0169,
0171, 0173, 0174, 0177, 0200, 0225, 0227; Tr. 635-636, 762-763.) Some
commenters argued that there were no injuries for which AEDs would
prove beneficial. (See, for example, Exs. 0174, 0200; Tr. 635-636, 762-
763.) In this regard, Mr. Steven Semler, commenting on behalf of ULCC,
stated:
[W]hen tragic electric contact accidents do, albeit rarely,
occur with respect to line clearance tree trimmers, they tend to
involve catastrophic accidental direct contract with high voltage
electric supply lines which inherently pass massive amounts of
electricity through the victim which irreversibly damages cardiac
conductivity altogether--as to which AED's cannot, nor even purport
to, rectify . . . . It is, of course, a misnomer that AED's can
restart a heart which is stopped from electrical contact or any
other reason. The stoppage is known as ``asystole'' for which an AED
is programmed to not shock the patient because AED's cannot start a
stopped heart--for instance, one whose stoppage is due to
destruction of the heart's electrical path, or due to irreversible
brain damage, respiratory muscle paralysis, tissue burn, or due to
electrical contact which serves to destroy the ability to breathe.
Rather, AED's use is limited solely to cases of cardiac
fibrillation--cases of the heart beating in quivering fashion so as
to cease effective pumping capacity (and also to rarer situations of
ventricular tachycardia where the heart beats very fast). But, as a
trauma specialist physician has observed, ventricular fibrillation
is a rare occurrence in high voltage electrical contacts, as to
which rescue breathing and CPR (currently required) are remedial
pending arrival of medical help. [Footnote: Richard F. Edlict, MD,
``Burns, Electrical, www.emedicine.com/plastic/topic491.htm (7/12/
05) . . .]
Given that the unfortunate nature of line clearance tree
trimmers cardiac events due to electric contact tend to be
catastrophic because of accidental non compliance with the OSHA
minimum distance separation from electric supply lines separation
requirement, the cardiac events which unfortunately have happened to
line clearance tree trimmers have tended to catastrophic, tending to
involve cardiac and brain damage of such severity that AED's are not
designed to, and cannot, perform a useful purpose. [Ex. 0174;
emphasis included in original]
Furthermore, TCIA presented polling data to show that their members
have not experienced any occupational incidents for which AED use would
have been appropriate to treat the victim (Exs. 0200, 0419).
On the other hand, several rulemaking participants pointed out that
AEDs have saved lives (Exs. 0213, 0230). TVA, which has deployed AEDs
in both fixed work locations, such as generation plants, and in field
service-centers, reported two successful uses of AEDs in a 17-month
period (Ex. 0213). IBEW commented that ``AED units have proven to be
effective in the utility industry. More than one `save' has occurred''
(Ex. 0230). Testifying on behalf of IBEW, Mr. James Tomaseski stated,
``[B]ased on what the experts tell you about the need to have AEDs in
certain environments, [electric utility work] is [at the] top of the
list. We have an aging workforce. The possibilities of sudden cardiac
arrest to occur to people in this industry is very high'' (Tr. 964).
The Agency concludes that employees performing work covered by
subpart V and Sec. 1910.269 are exposed to electric shocks for which
defibrillation is needed as part of the emergency medical response to
such injuries. The Agency bases this conclusion on the evidence in both
this record, as well as the record supporting its decision in the 1994
Sec. 1910.269 rulemaking to require first-aid training, including CPR
training, for work covered by that standard. OSHA found in its 1994
Sec. 1910.269 rulemaking that line-clearance tree trimmers were
exposed to electric-shock hazards for which CPR would be efficacious
(59 FR 4344-4347), and the National Arborist Association (TCIA's
predecessor) pointed out that low-voltage electric shock can result
from indirect contact with higher voltage sources (269-Ex. 58, 59 FR
4345). OSHA's inspection data amply demonstrate that indirect contacts,
such as contacting a power line through a tree branch, do occur in work
covered by Sec. 1910.269 and Subpart V (Ex. 0400). Half of the ten
line-clearance tree-trimmer electrocutions described in these data
resulted from indirect contacts. The experience of TVA and IBEW
reinforces the Agency's conclusion that employees performing work
covered by Subpart V and Sec. 1910.269 are exposed to electric shocks
for which defibrillation is needed as part of the emergency medical
response.
Many rulemaking participants argued that work covered by Subpart V
would subject AEDs to environmental and other conditions for which the
devices are not, or may not be, designed, including:
Extreme heat (see, for example, Exs. 0169, 0171, 0173,
0177, 0227),
Extreme cold (see, for example, Exs. 0169, 0171, 0173,
0177, 0227),
Vibration or jarring (see, for example, Exs. 0169, 0173,
0175),
Dust (see, for example, Exs. 0169, 0171, 0173, 0175), and
Humidity and moisture (see, for example, Exs. 0169, 0171,
0173).
For instance, Mr. Wilson Yancey with Quanta Services commented that the
conditions to which AEDs would be exposed could ``quickly degrade the
performance of the equipment and require frequent inspection and
maintenance'' (Ex. 0169). Ms. Salud Layton with the Virginia, Maryland
& Delaware Association of Electric Cooperatives commented, ``Most field
experience with AED's has been at either fixed sites or carried by
ambulances in padded bins/cases inside of heated and cooled ambulance
bodies. This is not what the AED's would be exposed to on a utility
vehicle'' (Ex. 0175). Mr. Thomas Taylor with Consumers Energy noted
that manufacturers' instructions tightly control AEDs' storage
requirements, explaining:
[[Page 20370]]
[L]ine truck storage conditions would prohibit the AED from
functioning properly and therefore provide no tangible safety
benefit to employees. In this regard, the manufacturer instructions
for preventing electrode damage states: ``Store electrodes in a
cool, dry location (15 to 35 degree Celsius or 59 to 95 degrees
Fahrenheit''. The instruction also states: [``]It is important that
when the AED is stored with the battery installed, temperature
exposure should not fall below 0 degrees Celsius (32 degrees
Fahrenheit) or exceed 50 degrees Celsius (122 degrees Fahrenheit).
If the AED is stored outside this temperature range, the auto tests
may erroneously detect a problem and the AED may not operate
properly.[''] [Ex. 0177]
OSHA decided not to include a requirement for AEDs in the final
rule because the Agency believes that there is insufficient evidence in
the record that AEDs exposed to the environmental extremes typical of
work covered by Subpart V and Sec. 1910.269 would function properly
when an incident occurs. There is no evidence in the record that AEDs
are adversely affected by dust, vibration, or humidity; however, it is
clear that line work in many areas of the country would subject AEDs to
temperatures above and below their designed operating range of 0 to 50
degrees Celsius. For example, Mr. Frank Owen Brockman with the Farmers
Rural Electric Cooperatives testified that temperatures in Kentucky can
get as cold as -34 degrees Celsius and as high as 44 degrees Celsius
(Tr. 1283). Although the record indicates that the highest of these
temperatures is within the operating range of AEDs, OSHA believes that
it is likely that the interior of trucks would be significantly hotter
than the 50-degree Celsius recommended maximum. Accordingly, there is
insufficient evidence in the record for the Agency to determine whether
AEDs will work properly in these temperature extremes during use, even
if they are stored in temperature-controlled environments as mentioned
by some rulemaking participants (see, for example, Ex. 0186; Tr. 965-
966).\82\
---------------------------------------------------------------------------
\82\ Some rulemaking participants gave other reasons why OSHA
should not require AEDs, including: Costs of acquiring the devices
(see, for example, Exs. 0162, 0169, 0173, 0174, 0200, 0227), varying
State requirements related to AEDs, such as requirements that they
be prescribed by a physician (see, for example, Exs. 0125, 0149,
0227), conflicts with requirements of other Federal agencies, such
as the Food and Drug Administration (see, for example, Exs. 0177,
0227), and OSHA's failure to meet all its regulatory burdens, such
as burdens imposed by the Small Business Regulatory Enforcement
Fairness Act (Ex. 0170). Because OSHA decided not to require AEDs
for the reason given in this section of the preamble, it need not
consider these other issues.
---------------------------------------------------------------------------
As explained previously, the Agency stresses that defibrillation is
a necessary part of the response to electric shock incidents that occur
during work covered by the final rule. OSHA is not adopting a rule
requiring AEDs because the record is insufficient for the Agency to
conclude that these devices will be effective in the conditions under
which they would be used. OSHA encourages employers to purchase and
deploy AEDs in areas where they could be useful and efficacious. This
action likely will save lives and provide the Agency with useful
information on the use of AEDs under a wide range of conditions.
Proposed paragraph (b)(1) would have required CPR training for
field crews of two or more employees, in which case a minimum of two
trained persons would generally have been required (proposed paragraph
(b)(1)(i)), and for fixed worksites, in which case enough trained
persons to provide assistance within 4 minutes would generally have
been required (proposed paragraph (b)(1)(ii)). Proposed paragraph
(b)(1)(i) provided that employers could train all employees in first
aid including CPR within 3 months of being hired as an alternative to
having two trained persons on every field crew. If the employer chose
this alternative for field work, then only one trained person would
have been required for each crew. In practice, crews with more than one
employee would normally have two or more CPR-trained employees on the
crew, since all employees who worked for an employer more than 3 months
would receive CPR training. However, employers who rely on seasonal
labor (for example, employees hired only in the summer months), or
those with heavy turnover, might have some two-person crews with only
one CPR-trained employee. Because the Agency was concerned that those
new employees might be most at risk of injury, OSHA requested comment
on whether allowing employers the option of training all their
employees in CPR if they are trained within 3 months of being hired is
sufficiently protective. The Agency also requested comment on how this
provision could be revised to minimize the burden on employers, while
providing adequate protection for employees.
Several commenters shared OSHA's concern with the 3-month delay in
CPR training. (See, for example, Exs. 0126, 0187, 0213, 0230) Mr. Rob
Land with the Association of Missouri Electric Cooperatives commented
that this option was too hazardous because of ``the hazards that
linemen face and the distinct possibility that [emergency medical
services] may be delayed due to remoteness and distances involved''
(Ex. 0187). TVA opposed the option because the ``3[ ]months when a two-
person crew would have only one CPR trained member . . . reduce[s] the
level of safety provided'' (Ex. 0213). IBEW presented its reasons for
opposing the 3-month option, and its recommendation for revising the
rule, as follows:
Allowing employers the option of training all their employees in
CPR if they are trained within 3 months of being hired may not work
in all situations. Many utilities engaged in field work have
implemented the use of 2-person crews. It is not uncommon for the 2-
person crew to perform rubber gloving work on all distribution
voltage ranges. It is also not uncommon for a utility to assign a
new-hire (less than 3 months of service) as the second person on the
2-person crew. In these work scenarios, the second person would have
to be trained in CPR. Waiting 3 months to complete this training
would not [be] proper.
* * * * *
The only revision that is necessary is to make it clear that
under certain circumstances, new-hires may need to be trained in CPR
well before the 3 month window. Manning of crews, especially in the
construction industry, cannot always be accomplished using CPR
certification as a factor. All employees need to receive the
training and the 3 months gives enough flexibility when
appropriate[.] [Ex. 0230; emphasis included in original]
Other rulemaking participants supported the provision as proposed.
(See, for example, Exs. 0155, 0162, 0174, 0200; Tr. 633-635, 764-765.)
Some of them argued that the provision, which was taken from existing
Sec. 1910.269(b)(1)(i), has worked well. (See, for example, Exs. 0155,
0200; Tr. 764.) The tree care industry stated that the line-clearance
tree trimming industry did not use seasonal labor and argued that the
3-month delay in training new employees in CPR was justified on the
basis of high turnover in that industry (Exs. 0174, 0200; Tr. 633-635,
764-765). For example, testifying on behalf of ULCC, Mr. Mark Foster
stated:
[T]he current standard reflects a clearly considered balance
made by OSHA at the time of adoption of the current standard to
allow a three-month phase-in period for CPR compliance for new
hires. That policy judgment rests on the fact that there was then an
81 percent turnover rate among line clearance tree trimming
employees such that many would not last in employment beyond the
initial training period and that that would be very difficult to
field crews if new hires had first had to be sent for CPR training.
While the turnover ratio has improved somewhat, it is still
staggering[ly] high, [presenting] the same considerations that led
to the adoption of the phase-in period in the initial standard. [Tr.
633-634]
In its comment, ULCC indicated that the annual turnover rate in the
line-
[[Page 20371]]
clearance tree trimming industry is 53 to 75 percent (Ex. 0174).
OSHA decided to restrict the exception permitting a 3-month delay
in training employees in first aid, including CPR, to line-clearance
tree trimming. The Agency agrees that turnover in the line-clearance
tree trimming industry remains high, which was the underlying reason
for OSHA's original adoption of the 3-month delay in training for newly
hired employees in the 1994 Sec. 1910.269 rulemaking (59 FR 4346-
4347). However, as noted by Mr. Land, the provision as proposed leaves
employees exposed to hazards when a new employee who has not yet been
trained in CPR is the second person in a two-worker crew (Ex. 0187).
IBEW also recognized the need to have both employees trained in CPR in
many circumstances (Ex. 0230). Finally, turnover rates for the electric
utility and power line contractor industries are not nearly as high as
that for the tree trimming industry. OSHA estimates that the turnover
rates among employees performing electric power generation,
transmission, and distribution work ranges from 11 to 16 percent in the
construction industries and 3 percent in the generation and utility
industries (see Section VI, Final Economic Analysis and Regulatory
Flexibility Analysis, later in the preamble). These turnover rates are
significantly lower than the turnover rate indicated by ULCC for the
line-clearance tree trimming industry.
Because this exception in the final rule applies only to line-
clearance tree trimming, which is addressed only in Sec. 1910.269, the
Agency is not adopting it in final Sec. 1926.951(b)(1).\83\ The
corresponding provision in Sec. 1910.269(b)(1)(i) retains the
exception providing for a 3-month delay in first-aid training,
including CPR, but only for line-clearance tree-trimming work.
---------------------------------------------------------------------------
\83\ Final Sec. 1926.951(b) uses the term ``trained persons,''
rather than ``trained employees,'' because the individuals with the
training do not necessarily need to be employees. For instance, the
``trained persons'' required by the rule could be self-employed
individuals working with a crew of employees.
---------------------------------------------------------------------------
These changes will continue to permit employers in the line-
clearance tree trimming industry to delay training in first aid,
including CPR, to new employees for a reasonable time.
Finally, OSHA notes that it remains concerned that some employees
in the line-clearance tree trimming industry might encounter an
unnecessary delay in being treated in an emergency. The Agency does not
believe that it is reasonable to unnecessarily staff crews so that some
crews had only one CPR-trained worker, while other crews had three or
four. Although the Agency is not addressing this concern in the final
rule, OSHA expects employers to staff each tree trimming crew with as
many employees trained in first aid as possible, including CPR, to
assist in emergencies.
Mr. Steven Theis of MYR Group requested that OSHA provide a similar
3-month grace period for refresher training (Ex. 0162).\84\
---------------------------------------------------------------------------
\84\ Although paragraph (b)(1) in the final rule does not
address refresher first-aid training, final Sec.
1926.950(b)(4)(iii) contains a general requirement that employees
receive additional training when they must employ safety-related
work practices (such as administering first aid) that are not
normally used during their regular work duties. A note following
Sec. 1926.950(b)(4)(iii) indicates that the Agency would consider
tasks performed less often than once per year to require retraining.
See the discussion of that requirement earlier in this section of
the preamble.
---------------------------------------------------------------------------
OSHA rejects this request. As stated, OSHA is adopting the 3-month
delay in CPR training because of the high turnover in the tree trimming
industry. There is no evidence in the record that this rationale also
applies to refresher training. The Agency expects employers to plan for
their employees' training needs and to schedule training in accordance
with the standard.
Mr. Paul Hamer, a member of the NFPA 70E Technical Committee on
Electrical Safety in the Workplace, recommended that OSHA require
first-aid training, including CPR training, for all qualified employees
who work on electric circuits of 50 volts or more. He also recommended
deleting the 4-minute maximum response time for fixed work locations
(Ex. 0228). He argued that the sooner a victim receives CPR, the less
cell damage will occur. On the other hand, the American Forest & Paper
Association recommended that the 4-minute requirement should be deleted
because ``no one could ensure ([that is], guarantee) survival of the
victim for any particular length of time or that defibrillation would
be successful'' (Ex. 0237).
OSHA rejects these recommendations. OSHA considered requiring all
employees to receive first-aid training, including CPR training, when
the Agency developed existing Sec. 1910.269. In lieu of such a
requirement, OSHA decided that the best approach was to require a 4-
minute maximum response time for fixed work locations and to require at
least two trained persons for field work involving crews of two or more
employees (existing Sec. 1910.269(b)). OSHA supplemented these
provisions with a requirement that two employees be present for work
exposing an employee to contact with exposed live parts energized at
more than 600 volts (existing Sec. 1910.269(l)(1)).\85\ This approach
continues to be the best one, as it ensures that persons trained in
first aid, including CPR, will be available to employees most at risk
of electrocution. The Agency further notes that Mr. Hamer's approach
does not address employees working alone in fixed work locations. In
these cases, it would still take time for someone to discover the
injury, which also would delay first-aid treatment, including CPR.
---------------------------------------------------------------------------
\85\ The issue of whether the requirement for two employees
should apply to voltages of 600 volts or less is discussed under the
summary and explanation of final Sec. 1926.960(b)(3), later in this
section of the preamble.
---------------------------------------------------------------------------
Two rulemaking participants commented that proposed paragraphs
(b)(1)(i) and (b)(1)(ii) were vague (Exs. 0175, 0180). They did not
understand the difference between ``field work'' and ``fixed work
locations'' (id.). For example, Ms. Salud Layton with the Virginia,
Maryland & Delaware Association of Electric Cooperatives questioned
whether the requirements for fixed work locations applied to work at
unmanned substations (Ex. 0175). OSHA does not consider an unmanned
location to be a fixed work location, as there are normally no
employees present. In determining whether to apply paragraph (b)(1) or
(b)(2), the Agency would treat an unmanned substation no differently
than a manhole or utility pole in the field.
As explained previously in this section of the preamble, OSHA
decided not to include proposed paragraphs (b)(2) or (b)(3) in the
final rule. The corresponding provisions in existing Sec.
1910.269(b)(2) and (b)(3) are being retained, however. The Agency did
not propose to revise these existing requirements and received no
comments alleging inconsistencies between existing Sec. 1910.269(b)
and Sec. 1910.151, OSHA's general industry standard addressing medical
services and first aid.
Section 1926.952, Job Briefing
In Sec. 1926.952, OSHA is requiring that employers ensure that
employees conduct a job briefing before each job. This section, which
has no counterpart in existing subpart V, is based largely on existing
Sec. 1910.269(c).
Most of the work covered by this final rule requires planning to
ensure employee safety (as well as to protect equipment and the general
public). Typically, electric power transmission and distribution work
exposes employees to the hazards of exposed conductors energized at
thousands of volts. If the work is not thoroughly
[[Page 20372]]
planned ahead of time, the possibility of human error that could harm
employees increases greatly. To avoid problems, the task sequence is
prescribed before work is started. For example, before climbing a pole,
the employee must determine if the pole is capable of remaining in
place and if minimum approach distances are sufficient, and he or she
must determine what tools will be needed and what procedure should be
used for performing the job. Without job planning, the worker may not
know or recognize the minimum approach-distance requirements or may
have to reclimb the pole to retrieve a forgotten tool or perform an
overlooked task, thereby increasing employee exposure to the hazards of
falling and contact with energized lines.
Employers performing electric power generation, transmission, and
distribution work use job briefings to plan the work and communicate
the job plan to employees. If the job is planned, but the plan is not
discussed with the workers, an employee may perform his or her duties
out of order or may not coordinate activities with the rest of the
crew, thereby endangering the entire crew. Therefore, OSHA is requiring
a job briefing before work is started.
Commenters agreed that job briefings are an important part of
electric power work. (See, for example, Exs. 0162, 0173, 0184, 0213,
0241; Tr. 1335.) For instance, Mr. John Masarick of the Independent
Electrical Contractors considered job briefings to be ``one of the most
critical steps for safety on any task'' (Ex. 0241). Also, Mr. Stephen
Frost of the Mid-Columbia Utilities Safety Alliance voiced his
organization's support for job briefings:
We strongly agree that the job briefing requirement should be
written into Sec. 1926.952. Good communications on the job is
paramount to safety, and too often workers either choose not to
communicate or don't have the skills to communicate their ideas. The
job briefing requirement makes it the personal responsibility of
every crew member to understand all aspects of the job. The time it
takes to do a thorough job briefing is usually 5 to 15 minutes. This
is time well-spent to eliminate the possibility of an accident due
to workers not knowing or controlling hazards in the work area. [Ex.
0184]
OSHA's experience in enforcing Sec. 1910.269(c), however, shows
that some employers are placing the entire burden of compliance with
the job briefing requirement on the employee in charge of the work.
Therefore, OSHA proposed to include a provision in Subpart V requiring
the employer to provide the employee in charge of a job with available
information necessary to perform the job safely. This requirement,
which is not in existing Sec. 1910.269(c), was in proposed Sec.
1926.952(a)(1). OSHA proposed to add the same requirement to Sec.
1910.269(c). A note following the proposed paragraph indicated that the
information provided by the employer was intended to supplement the
training requirements proposed in Sec. 1926.950(b) and was likely to
be more general than the job briefing provided by the employee in
charge. This note also clarified that information covering all jobs for
a day could be disseminated at the beginning of the day.
Many commenters recognized the need for the employer to provide
certain information to the employee in charge about conditions to which
an employee would be exposed. (See, for example, Exs. 0125, 0127, 0186,
0197, 0200, 0219, 0230.) For instance, Mr. Anthony Ahern with Ohio
Rural Electric Cooperatives commented:
The person in charge does need to be given more information than
is usually given him/her. They need to know things like the status
of the system where they will be working. What are the breaker
configurations/settings. Is reclosing enabled or disabled. What is
the available fault current at their work site. Are there any other
crews working in the area whose work could impact them. For the most
part most of this information is of a general type and a company
could probably develop a simple form that would be fairly easy to
fill out and attach to the usual work orders. This could also be
used to document that this information was given and could be used
to document the job briefing (tailgate) that the person in charge is
required to give the rest of the crew. [Ex. 0186]
Mr. James Junga, the Safety Director of Local 223 of the Utility
Workers Union of America (UWUA), also commented on the need for the
employer to supply information about the work:
Requiring the employer to provide adequate information to the
employee in charge of a crew is the best way of ensuring that all
available information is given to the crew leader. Then and only
then the crew leader will be able to brief the crew. Without this
requirement a crew leader will be left on his/her own to figure out
what the crew is to do. [Ex. 0197]
Some rulemaking participants described the types of information
that should be provided to employees. (See, for example, Exs. 0186,
0219; Tr. 402-403, 1373.) Commenters stated that employees in charge
need to be provided with the available fault current (Ex. 0186; Tr.
1373), circuit breaker settings, including whether reclosing is enabled
(Ex. 0186), whether there are other crews that could affect their work
(Ex. 0186), detailed maps and staking sheets (Ex. 0219), and relevant
information from outage reports by customers (Tr. 402-403).
Other rulemaking participants addressed when there was a need for
the employer to provide information about a job. Mr. Allan Oracion with
EnergyUnited EMC maintained: ``When a job is not routine, special or
large-scale, the employer needs to share any special information with
the employee in charge. When the employee in charge is working at a
distant location, radio or telephone can be used to communicate
information'' (Ex. 0219). Mr. Donald Hartley with IBEW stated that the
employer needs to provide information ``when a contractor's crew
performs its first tasks on a host employer's worksite or when the job
assignment involves hazards or conditions the crew has not yet
encountered'' (Tr. 887).
However, many commenters argued that the provision as proposed was
inappropriate. (See, for example, Exs. 0125, 0127, 0128, 0163, 0177,
0178, 0200, 0201 0226.) Many argued that the proposed provision was too
broad. (See, for example, Exs. 0125, 0127, 0200, 0226.) For instance,
Ms. Cynthia Mills of TCIA stated, ``We are uncomfortable with the open-
ended and subjective nature of the [proposed language], even though we
believe it is intended to convey anything `known to the employer, but
unusual,' associated with the work assignment'' (Ex. 0200).
Some commenters argued that it was the responsibility of the
employee in charge to survey the site and determine all hazards
associated with the work. (See, for example, Exs. 0163, 0177, 0178,
0201.) Consumers Energy's submission typified these comments:
The computer-generated job assignment will contain information
related to the location, circuit, and task to be accomplished but no
information related to unique hazards of the assignment. It is
critical that the employees on the job site survey the site and
identify all hazards upon arrival at the site. Removing that
responsibility from them would create a false sense of security and
a less than desirable knowledge of the hazards present. Safety
manuals and written procedures provide general information on
hazards that are typically expected in transmission and distribution
work. It is the responsibility of the employee in charge to survey
the site and identify all hazards upon arrival at the site. [Ex.
0177]
After carefully considering the evidence in the record, OSHA
concludes that job briefings are important for ensuring the safety of
employees performing work covered by the final rule and that the
employer needs to provide adequate information to employees in charge
so that a complete job briefing can be conducted. However, OSHA also
decided to address
[[Page 20373]]
the concerns of commenters that the proposed rule was overly broad or
open ended. To this end, OSHA decided to require the employer to
provide the employee in charge of the job with all available
information that relates to the determination of existing
characteristics and conditions required by Sec. 1926.950(d). Thus,
final Sec. 1926.952(a)(1) requires the employer, in assigning an
employee or a group of employees to perform a job, to provide the
employee in charge of the job with all available information that
relates to the determination of existing characteristics and conditions
required by Sec. 1926.950(d).
The Agency notes that final paragraph (a)(1) requires the employer
to provide the employee in charge with two types of available
information, as noted in Sec. 1926.950(d): (1) Available information
on the characteristics of electric lines and equipment, and (2)
available information on the conditions of the installation. The Agency
also notes that, because Sec. 1926.950(d) limits the determination of
characteristics and conditions only to characteristics and conditions
that relate to the safety of the work to be performed, this same
limitation extends to information that must be provided under final
Sec. 1926.952(a)(1). As such, information on the characteristics of
electric lines and equipment that must be provided under the final rule
(including, for instance, the nominal voltage of lines and equipment,
the maximum switching transient voltages, and the presence of hazardous
induced voltage) is critical to the selection of proper safety-related
work practices and protective equipment.\86\ For example, for an
employee to select the minimum approach distance required by final
Sec. 1926.960(c)(1), he or she needs to know, at a minimum, the
nominal voltage on the energized parts. Depending on the employer's
established minimum approach distances, the employee also may need to
know the maximum transient overvoltage at the worksite. Similarly, an
employee needs to know the employer's estimate of incident energy for
electric equipment so that he or she can select protective equipment
with an appropriate arc rating as required by final Sec.
1926.960(g)(5).
---------------------------------------------------------------------------
\86\ In fact, these are the types of information that commenters
argued employers should provide. (See, for example, Exs. 0186, 0219;
Tr. 402-403, 1373.)
---------------------------------------------------------------------------
Information on the conditions of the installation that must be
provided under the final rule (including, for instance, the condition
of protective grounds and equipment grounding conductors, the condition
of poles, and environmental conditions relative to safety) also is
critical because that information can facilitate the employees'
assessment of conditions at the worksite and enable the employees to
take appropriate protective measures. For example, an employer may know
of defects in a wood pole on which employees are to work because it has
a pole-inspection program or has received reports that the pole had
defects. Information on such defects can help employees ascertain
whether the pole is safe to climb as required by Sec. 1926.964(a)(2).
Likewise, information from an employee or a customer that electric
equipment is making arcing noises periodically can affect the
assessment of whether the employee is exposed to hazards from flames or
electric arcs as required by Sec. 1926.960(g)(1).
Thus, the type of information that the employer must provide under
the final rule ensures that employees in charge are provided with
information relevant to selecting appropriate work practices and
protective equipment as required by the final rule. Moreover, because
final Sec. 1926.952(a)(1) links the information that the employer must
provide the employee in charge to the determination required by Sec.
1926.950(d), final Sec. 1926.952(a)(1) is neither overly broad nor
open ended.
The final rule also is narrowly tailored because it limits the
information the employer must provide to information that is available
to the employer. Under the rule, the question of whether information is
available to the employer varies depending on the type of information
at issue. First, OSHA presumes that information related to the
characteristics of electric lines and equipment is available to the
employer. Second, OSHA will deem information on the condition of the
installation to be available to the employer only when the information
is known by the employer or can be obtained by the employer from
existing records through the exercise of reasonable diligence. OSHA
does not expect employers to make inspections of worksite conditions to
determine the conditions of the installation. The Agency believes that,
in most instances, employees will gather additional information about
worksite conditions after they reach the worksite. It is nevertheless
important that employers provide employees with available information
to aid the employees' assessment of worksite conditions and as a
secondary precaution in case employees at the site fail to observe a
particular condition related to their safety.
Paragraph (a)(1) of 1926.952 applies fully to contractors.
Contractors will obtain much or all of the information that they need
to comply with Sec. 1926.952(a)(1)--especially information about the
characteristics of electric lines and equipment--through the operation
of the host-contractor provision in Sec. 1926.950(c).
Several commenters maintained that, in proposing this provision,
OSHA did not account for the way work is currently assigned to
employees. (See, for example, Exs. 0128, 0163, 0177, 0178, 0201.) For
instance, Mr. James Shill of ElectriCities noted that small towns often
assign work through a town manager who has insufficient knowledge of
the electrical system to provide the required information (Ex. 0178).
Further, Mr. James Gartland of Duke Energy described how the process
commonly used to assign work to employees at many utilities was at odds
with the proposal:
Requiring a representative of the employer (a manager or
supervisor) to provide employees with information necessary to
perform a job safely for every job is inconsistent with the use of
technology in work management and scheduling. Today's utility
workers drive vehicles equipped with computers with wireless
communications. They receive job assignments throughout the day from
the computer. There frequently is no direct supervisor-employee
interface to discuss specific work assignments. The computer-
generated job assignment will contain information related to the
location, circuit, and task to be accomplished but no information
related to unique hazards of this assignment. . . .
It is also inconsistent with industry practices to expect a
supervisor/manager to conduct a pre-job briefing at the beginning of
the day as mentioned in the Note [to proposed Sec. 1926.952(a)(1)].
Many utilities have employees who report directly to work locations
where their supervisor/manager is not present. They are expected to
do a pre-job briefing and to assess hazards on their own. There is
no company manager/supervisor at the work location to do that
assessment. [Ex. 0201]
Some of these commenters also recommended that the Agency make it clear
(1) that the rule does not require a face-to-face exchange of
information and (2) that the exchange can be provided through work
orders or in conjunction with training, safety manuals, and written
procedures. (See, for example, Exs. 0177, 0201.)
OSHA appreciates these commenters' concerns and therefore changed
the heading for paragraph (a)(1) to read ``Information provided by the
employer'' to help clarify that a separate briefing or face-to-face
discussion
[[Page 20374]]
between the employer and the employee in charge is not required. The
Agency recognizes that assignments are made through a wide range of
mechanisms that do not always provide for face-to-face contact between
the employer and the employees performing the work. The rule does not
require such contact. The employer is free to use any mechanism that
provides the required information before the employees begin their
assignment. For example, information could be provided through radio
communication with the employee in charge, through a written work
order, or through a computer-generated assignment conveyed
electronically. Some of this information may be provided through
training, in a safety manual, or through written work procedures.
However, the Agency will deem such information as meeting paragraph
(a)(1) only if it effectively communicates the information about the
particular job in question to the employee in charge and if employers
respond to these employees' questions about this information as it
relates to the particular job in question.
Some commenters suggested that OSHA add certain explicit language
to the requirement. (See, for example, Exs. 0125, 0127, 0149, 0169,
0171.) For instance, several commenters recommended revising the rule
to read: ``In assigning an employee or group of employees to perform a
job, the employer shall provide the employee in charge of the job with
any additional information known by the employee's supervisor that
could affect the safety of the job before the start of the work'' (Exs.
0125, 0127, 0149). Other commenters recommended that OSHA clarify that
the employer need only provide the information once for work lasting
long periods of time (Exs. 0169, 0171).
OSHA rejects these recommended approaches. First, the key issue is
whether the information is available to the employer, not whether the
supervisor has knowledge of the required information. Second, the final
rule requires the employer to provide required information in
connection with each job. As stated, the information must be
communicated to the employee in charge in an effective manner. Whether
a prior communication constitutes an effective communication depends on
several factors, such as, but not limited to: The time between the
prior communication and the job at hand; the manner in which the prior
communication was made; the extent to which the prior job and the
present job are similar; and whether any additional or different
information needs to be provided with respect to the present job.
OSHA is not including in the final rule the note following proposed
paragraph (a)(1). This note was to clarify the meaning of the phrase
``available information necessary to perform the job safely.'' The
final rule does not contain that phrase, and OSHA concludes that the
note is no longer necessary.
Paragraph (a)(2), which is being adopted without substantive change
from the proposal, requires the employee in charge of the job to
conduct a job briefing. This provision comes from existing Sec.
1910.269(c).
In the 2005 notice extending the comment period on the proposal,
OSHA requested comments on whether the standard should include a
requirement to document the job briefing. Comments addressing this
issue recommended that the Agency not include such a requirement in the
final rule because it would add to employers' paperwork burden without
a significant increase in safety. (See, for example, Exs. 0201, 0212.)
Considering the lack of record support for such a provision, OSHA is
not adopting a requirement to document job briefings in the final rule.
Paragraph (b), which is being adopted without substantive change
from the proposal, requires the briefing by the employee in charge to
cover: Hazards and work procedures involved, special precautions,
energy-source controls, and requirements for personal protective
equipment. This requirement also comes from existing Sec. 1910.269(c).
Under final paragraph (c)(1), the employee in charge must conduct
at least one briefing before the start of each shift. Only one briefing
in a shift is needed if all the jobs to be performed are repetitive or
similar. Additional briefings must be conducted pursuant to final
paragraph (c)(2) for work involving significant changes in routine that
might affect the safety of the employees. For example, if the first two
jobs of the day involve working on a deenergized line and the third job
involves working on energized lines with live-line tools, separate
briefings must be conducted for each type of job. It should be noted
that additional job briefings provided under paragraph (c)(2) are
separate from the job briefing provided at the start of the shift;
these briefings may not be combined. Paragraphs (c)(1) and (c)(2),
which duplicate existing Sec. 1910.269(c)(1), have been adopted
without substantive change from the proposal.
For routine work, under final paragraph (d)(1), the required
briefing need only consist of a concise discussion outlining the tasks
to be performed and how to perform them safely. However, if the work is
complicated or particularly hazardous or if the employees may not be
able to recognize and avoid the hazards involved, then a more thorough
discussion is required by paragraph (d)(2). OSHA included a note
following this paragraph to clarify that, regardless of how short the
discussion is, the briefing must still address all the topics listed in
paragraph (b).
OSHA received several comments on proposed paragraphs (d)(1) and
(d)(2). These commenters expressed concern that the proposed provisions
were vague and provided insufficient guidance on the conditions
requiring more detailed job briefings. (See, for example, Exs. 0162,
0175, 0213.) For instance, MYR Group maintained that the proposal did
not sufficiently distinguish between work that is ``routine'' and work
that is ``complicated'' (Ex. 0162; Tr. 1335), and TVA asked the Agency
to define ``complicated or particularly hazardous'' (Ex. 0213).
With final paragraphs (d)(1) and (d)(2), which were taken from
existing Sec. 1910.269(c)(2), OSHA recognizes that employees are
familiar with the tasks and hazards involved in routine work. However,
it is important to take the time to carefully discuss unusual work
situations that may pose additional or different hazards to workers.
(See also the discussion of Sec. 1926.950(b)(4) earlier in this
section of the preamble.) The Agency believes that it is important for
the briefing to be as detailed as necessary for the hazards and work
practices involved. MYR Group noted that ``the general requirement for
short discussions could . . . be applied differently depending on the
skill and qualification of the employees involved in the work rather
than the work itself'' (Ex. 0162). This comment interprets the
requirement correctly, and the Agency believes that the language in
final Sec. 1926.952(d)(1) and (d)(2), which duplicates existing Sec.
1910.269(c)(2), appropriately conveys this meaning. Accordingly, a more
detailed discussion is required ``[i]f the employee cannot be expected
to recognize and avoid the hazards involved in the job.'' In addition,
the Agency has received no formal interpretation requests related to
existing Sec. 1910.269(c)(2). Thus, OSHA concludes that the vast
majority of employers understand this provision, and the Agency is
adopting Sec. 1926.952(d) without change from the proposal.
OSHA recognizes the importance of job planning for all employees.
Although employees working alone cannot participate in formal job
[[Page 20375]]
briefings, the Agency believes that an employee who works alone needs
to plan his or her tasks as carefully and extensively as an employee
who works as part of a team. OSHA is aware of several fatalities
involving lone employees who could have benefited from better job
planning, or perhaps a briefing with the supervisor, before the job
started (Ex. 0400). In one such incident, a power line worker working
alone was repairing a broken guy. Standing on the ground, the employee
had the anchor in place and grabbed the dangling guy to attach it to
the anchor. The guy contacted a 7200-volt overhead power line that had
not been guarded or insulated. Had the employee properly planned the
job, he would have seen that the guy was close to the power line and
could have avoided the contact (id.).\87\ Therefore, paragraph (e),
which OSHA took from existing Sec. 1910.269(c)(3), provides that
employees working alone do not need to conduct job briefings, but the
employer must ensure that that the tasks are planned as if a briefing
were required. This provision is being adopted in the final rule
without change from the proposal.
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\87\ This accident can be viewed at: https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=909119.
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4. Section 1926.953, Enclosed Spaces
Section 1926.953 contains requirements for entry into, and work in,
enclosed spaces. An ``enclosed space'' is defined in final Sec.
1926.968 as a working space, such as a manhole, vault, tunnel, or
shaft, that has a limited means of egress or entry, that is designed
for periodic employee entry under normal operating conditions, and
that, under normal conditions, does not contain a hazardous atmosphere,
but may contain a hazardous atmosphere under abnormal conditions. The
hazards posed by enclosed spaces consist of (1) limited access and
egress, (2) possible lack of oxygen, (3) possible presence of flammable
gases, and (4) possible presence of limited amounts of toxic chemicals.
The potential atmospheric hazards are caused by an enclosed space's
lack of adequate ventilation and can normally be controlled through the
use of continuous forced-air ventilation alone. Practices to control
these hazards are widely recognized and are currently in use in
electric, telecommunications, and other underground utility industries.
Such practices include testing for the presence of flammable gases and
vapors, testing for oxygen deficiency, ventilation of the enclosed
space, controls on the use of open flames, and the use of an attendant
outside the space. These practices already are required by existing
Sec. 1910.269(e) for the maintenance of electric power generation,
transmission, and distribution installations, and OSHA took the
requirements adopted in final Sec. 1926.953 from existing Sec.
1910.269(e).
Paragraph (a) of final Sec. 1926.953, which is being adopted
without substantive change from the proposal, sets the scope of the
section's provisions. Accordingly, this section applies only to the
types of enclosed spaces that are routinely entered by employees
engaged in electric power transmission and distribution work and that
are unique to underground utility work. Work in these spaces is part of
the day-to-day activities performed by some of the employees protected
by this final rule. Enclosed spaces covered by this section include,
but are not limited to, manholes and vaults that provide employees
access to electric power transmission and distribution equipment.
There are several types of spaces that are not covered by final
Sec. 1926.953 (or the corresponding general industry provisions in
final Sec. 1910.269(e)). If maintenance work is being performed in
confined spaces, it may be covered by OSHA's general industry permit-
required confined space (permit-space) standard at Sec. 1910.146; this
standard applies to all of general industry, including industries
engaged in electric power generation, transmission, and distribution
work.
In Sec. 1910.146(b), the permit-space standard defines ``confined
space'' and ``permit-required confined space.'' A confined space is a
space that: (1) Is large enough and so configured that an employee can
bodily enter and perform assigned work; and (2) Has limited or
restricted means for entry or exit (for example, tanks, vessels, silos,
storage bins, hoppers, vaults, and pits are spaces that may have
limited means of entry); and (3) Is not designed for continuous
employee occupancy. A permit-required confined space (permit space) is
a confined space that has one or more of the following characteristics:
(1) Contains or has a potential to contain a hazardous atmosphere; (2)
Contains a material that has the potential for engulfing an entrant;
(3) Has an internal configuration such that an entrant could be trapped
or asphyxiated by inwardly converging walls or by a floor which slopes
downward and tapers to a smaller cross-section; or (4) Contains any
other recognized serious safety or health hazard.
Section 1926.953 of the final rule applies to ``enclosed spaces.''
By definition, an enclosed space is a permit-required confined space
under Sec. 1926.146. An enclosed space meets the definition of a
confined space--it is large enough for an employee to enter; it has a
limited means of access or egress; and it is designed for periodic,
rather than continuous, employee occupancy under normal operating
conditions. An enclosed space also meets the definition of a permit
space--while it is not expected to contain a hazardous atmosphere, it
has the potential to contain one. OSHA also notes that the definition
of permit space in the general industry permit-space standard is
broader than the definition of enclosed space in Sec. 1926.968. For
instance, if a space contains a hazardous atmosphere under normal
conditions, that space is a permit space under Sec. 1910.146, but it
is not an enclosed space under final Sec. 1910.269 or Subpart V.
Paragraph (b)(6) of Sec. 1926.21 specifies training requirements
for employees who enter ``confined or enclosed spaces'' as defined in
Sec. 1926.21(b)(6)(ii).
When Sec. 1926.21(b)(6) applies, it requires employers to: (1)
Instruct their employees about confined-space hazards, the necessary
precautions to be taken, and protective and emergency equipment
required; and (2) comply with any specific regulations that apply to
work in dangerous or potentially dangerous areas. An enclosed space
under Sec. 1926.953 also is a confined or enclosed space under Sec.
1926.21(b)(6). However, the definition of confined or enclosed space in
Sec. 1926.21(b)(6) (like the definition of permit space in the general
industry permit-space standard) is broader than the definition of
enclosed space in Sec. 1926.968.\88\
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\88\ Under Sec. 1926.21(b)(6)(ii), a confined or enclosed space
is any space having a limited means of egress, which is subject to
the accumulation of toxic or flammable contaminants or has an oxygen
deficient atmosphere.
---------------------------------------------------------------------------
Paragraph (b)(6) of Sec. 1926.21 applies to enclosed spaces
covered by final Sec. 1926.953 because employers covered under subpart
V are not exempt from complying with other applicable provisions in
Part 1926 (see Sec. 1926.950(a)(2)). Section 1926.953 is, therefore,
different from final Sec. 1910.269(e), which ``applies to routine
entry into enclosed spaces in lieu of the permit-space entry
requirements contained in paragraphs (d) through (k) of Sec.
1910.146.'' OSHA concludes, however, that an employer that is compliant
with Sec. 1926.953 is considered as being in compliance with existing
Sec. 1926.21(b)(6) for entry into enclosed
[[Page 20376]]
spaces covered by final Sec. 1926.953. Therefore, for all practical
purposes, Sec. 1926.953 applies to routine entry into enclosed spaces
in lieu of the requirements contained in Sec. 1926.21(b)(6). OSHA is
not including the ``in lieu of'' language in final Sec. 1926.953
because OSHA recently proposed a new standard for confined-space entry
during construction work (72 FR 67352, Nov. 28, 2007). OSHA intends to
revise Sec. 1926.953 to include appropriate ``in lieu of'' language
when it promulgates the new standard.
Under final Sec. 1926.953(a), entry into an enclosed space to
perform construction work covered by Subpart V must meet the permit-
space entry requirements of paragraphs (d) through (k) of the general
industry permit-space standard at Sec. 1910.146 when the precautions
taken under Sec. Sec. 1926.953 and 1926.965 are insufficient to
eliminate hazards in the enclosed space that endanger the life of an
entrant or could interfere with escape from the space. This requirement
ensures that employees working in enclosed spaces will be afforded
protection in circumstances in which the Subpart V provisions are
insufficiently protective.\89\
---------------------------------------------------------------------------
\89\ Section 1926.953 thus functions similarly to corresponding
provisions in Sec. 1910.146. An employer need not follow the
permit-entry requirements of Sec. 1910.146 for spaces where the
hazards have been completely eliminated, or for limited situations
in which OSHA permits the use of alternative procedures (Sec.
1910.146(c)(5) and (c)(7)). The spaces for which alternative
procedures may be used are similar to ``enclosed spaces,'' as
defined in this final rule, and the alternative procedures
themselves are similar to the procedures contained in final Sec.
1926.953 (Sec. 1910.146(c)(5); 58 FR 4462, 4486-4489, Jan. 14,
1993).
---------------------------------------------------------------------------
Some employers may prefer to comply with Sec. 1910.146 instead of
Sec. 1926.953 for entry into enclosed spaces covered by Subpart V.
Because the provisions of Sec. 1910.146 protect employees entering
enclosed spaces at least as effectively as Sec. 1926.953, OSHA will
accept compliance with Sec. 1910.146 as meeting the enclosed-space
entry requirements of Sec. 1926.953. OSHA included a note to this
effect immediately following final Sec. 1926.953(o). The Agency is
adopting the note as proposed.
MYR Group opposed applying the general industry standard for permit
spaces to construction work. The company argued that subpart V should
not incorporate ``standard requirements that have already been rejected
for construction work'' and recommended that the Agency develop
requirements specific ``to electrical construction work or through the
proposed and pending separate confined space standard for
construction'' (Ex. 0162).
OSHA disagrees with this comment. The Agency developed the
enclosed-space provisions in existing Sec. 1910.269 to protect
employees during routine entry into enclosed spaces. As discussed in
detail previously, OSHA concluded that the requirements for work on
electric power generation, transmission, and distribution installations
should generally be the same regardless of whether the work is covered
by final Sec. 1910.269 or subpart V. (See the summary and explanation
for final Sec. 1926.950(a)(1), earlier in this section of the
preamble.) For the purpose of routine entry into these spaces, OSHA
concludes that it is appropriate for employers to follow the same rules
with respect to both construction and general industry work.
OSHA also is applying the general industry permit-space standard to
work in enclosed spaces when the hazards remaining in the enclosed
space endanger the life of an entrant or could interfere with escape
from the space after an employer takes the precautions required by
Sec. Sec. 1926.953 and 1926.965. This action is necessary because, as
OSHA noted in the proposed construction standard for confined spaces,
``the existing construction standard for confined and enclosed spaces
at 29 CFR 1926.21(b)(6) does not adequately protect construction
employees in confined spaces from atmospheric, mechanical, and other
hazards'' (72 FR 67354). OSHA notes, however, that the references to
the general industry standard in final Sec. 1926.953 are included as a
placeholder pending the promulgation of the confined spaces in
construction standard. OSHA intends to change these references to refer
to the construction standard when it promulgates that standard.
Paragraph (a) in final Sec. 1926.953 provides that Sec. 1926.953
does not apply to vented vaults under certain conditions. Permanent
ventilation in vented vaults prevents a hazardous atmosphere from
accumulating. However, the intake or exhaust of a vented vault could be
clogged, limiting the flow of air through the vaults. The employee in
such cases would be exposed to the same hazards presented by unvented
vaults. Additionally, mechanical ventilation for a vault so equipped
may fail to operate. To ensure that the employee is protected from the
hazards posed by lack of proper ventilation, the final rule exempts
vented vaults only if the employer determines that the ventilation is
operating to protect employees. This determination must ensure that
ventilation openings are clear and that any permanently installed
mechanical ventilating equipment is in proper working order.
Section 1926.953 also does not apply to spaces not designed for
periodic entry by employees during normal operating conditions, such as
spaces that require energy sources to be isolated or fluids to be
drained before an employee can safely enter. These types of spaces
include, but are not limited to, boilers, fuel tanks, coal bunkers, and
transformer and circuit breaker cases. As explained in the preamble to
the 1994 Sec. 1910.269 final rule, the measures required in existing
Sec. 1910.269(e) (and, by implication, final Sec. 1926.953) are not
adequate to protect employees from the various hazards posed by these
types of permit-entry confined spaces (59 FR 4364-4367).
MYR Group commented that subpart V's definition of ``enclosed
space'' was ``overly narrow and unclear'' because ``there is no
specific basis for creation of such a broad definition solely for
electrical work'' (Ex. 0162).
OSHA disagrees with this comment. The Agency derived the definition
from the definition of ``enclosed space'' in existing Sec.
1910.269(x). As explained in the preamble to the 1994 Sec. 1910.269
final rule, OSHA narrowly tailored the definition of ``enclosed space''
to the protective measures required by existing Sec. 1910.269(e) (59
FR 4364-4367). A broader definition would involve permit spaces
presenting hazards against which final Sec. 1926.953 would not offer
protection. Therefore, OSHA is adopting the definition of ``enclosed
space'' as proposed. However, OSHA is not adopting the proposed note in
final Sec. 1926.968.\90\ The proposed note, which appears in existing
Sec. 1910.269(x), describes types of spaces that are enclosed, but
that do not meet the definition of ``enclosed space,'' and explains
that such spaces meet the definition of permit spaces in Sec. 1910.146
and that entries into those spaces must conform to that standard.
Although the types of spaces described in the proposed note do not meet
the definition of ``enclosed space'' in either the general industry or
construction standard, Sec. 1910.146 does not apply to confined-space
entry during construction work. Consequently, the final rule does not
include the note to the definition of ``enclosed space'' in final Sec.
1926.968. OSHA intends to revise Sec. 1926.968 to include an
appropriate note to the definition of ``enclosed
[[Page 20377]]
space'' when it promulgates the new standard for confined-space entry
during construction work.
---------------------------------------------------------------------------
\90\ OSHA is not removing the existing note to that definition
from final Sec. 1910.269(x).
---------------------------------------------------------------------------
Paragraph (b), which is being adopted without substantive change
from the proposal, contains the general requirement that employers
ensure the use of safe work practices for entry into, and work in,
enclosed spaces and for rescue of employees from such spaces. These
safe work practices ensure that employees are protected against hazards
in the enclosed space and include, among others, the practices
specified in paragraphs (e) through (o).
Paragraph (c), which is being adopted without substantive change
from the proposal, requires each employee who enters enclosed spaces,
or who serves as an attendant, to be trained in the hazards associated
with enclosed-space entry and in enclosed-space entry and rescue
procedures. This training must ensure that employees are trained to
work safely in enclosed spaces and that they will be knowledgeable of
the rescue procedures in the event that an emergency arises within the
space.
Paragraph (d), which is being adopted without change from the
proposal, requires that the employer provide equipment that will assure
the prompt and safe rescue of employees from the enclosed space. This
requirement is necessary to ensure that employees who are injured in
enclosed spaces will be retrieved from the spaces. The equipment must
enable a rescuer to remove an injured employee from the enclosed space
quickly and without injury to the rescuer or further harm to the
injured employee. A harness, lifeline, and self-supporting winch can
normally be used for this purpose.
Mr. Leo Muckerheide with Safety Consulting Services recommended
that, because of the risk of arc hazards, OSHA should explicitly
require nonconductive and flame-resistance-rated rescue equipment that
meets ASTM F887, Standard Specifications for Personal Climbing
Equipment (Ex. 0180). He argued that the general industry confined
space standard does not protect against arc-flash and electric-shock
hazards and contrasted proposed paragraph (d) with provisions in
proposed Sec. 1926.960 that do require protection from these hazards
(id.).
OSHA rejects this recommendation. First, work in enclosed spaces
does not always pose arc-flash or electric-shock hazards. Sometimes,
employees enter spaces to take readings or perform inspections; during
these activities these hazards are unlikely to be present,\91\ or there
may be no energized electric equipment present.
---------------------------------------------------------------------------
\91\ It is possible under certain circumstances that employees
taking readings or performing inspection activities could be exposed
to arc-flash hazards. See the discussion of arc-flash hazard
assessment under the summary and explanation for final Sec.
1926.960(g)(1), later in this section of the preamble.
---------------------------------------------------------------------------
Second, addressing arc-flash and electric-shock hazards in Sec.
1926.953 would be unnecessarily duplicative, as these hazards are more
appropriately addressed in Sec. 1926.960, which applies to work on or
near exposed live parts. When work is performed within reaching
distance of exposed energized parts of equipment, final Sec.
1926.960(f) requires the employer to ensure that each employee removes,
or renders nonconductive, all exposed conductive articles, unless such
articles do not increase the hazards associated with contact with the
energized parts. This provision covers conductive articles on
harnesses. Paragraph (c)(1)(iii) of final Sec. 1926.960 requires the
employer to ensure that employees do not take conductive objects, such
as conductive lifelines, closer to energized parts than the employer's
established minimum approach distances, unless the live parts or
conductive objects are insulated.\92\ Because, in a rescue situation,
the attendant would not have control over how close the lifeline got to
exposed energized parts, any lifeline would have to be insulated, or
the live parts would have to be insulated, to protect the attendant and
the entrant against electric shock. Paragraph (g)(1) of final Sec.
1926.960 requires the employer to assess the workplace to determine if
each employee is exposed to hazards from flames or electric arcs. This
assessment can guide the selection of rescue equipment that can effect
safe rescue when employees are exposed to these hazards. If there is a
risk that an electric arc could occur in an enclosed space, then the
rescue equipment must be capable of withstanding that hazardous
condition.
---------------------------------------------------------------------------
\92\ There is a third exception associated with live-line
barehand work, which is generally inapplicable in enclosed spaces.
---------------------------------------------------------------------------
Some conditions within an enclosed space, such as high temperature
and high pressure, make it hazardous to remove a cover from the space.
For example, if high pressure is present within the space, the cover
could be blown off in the process of removing it. Paragraph (e), which
is being adopted without substantive change from the proposal, protects
against these hazards by requiring a determination of whether it is
safe to remove the cover. This determination must include checking for
the presence of any atmospheric pressure or temperature differences
(generally between the inside and outside of the enclosed space) and
evaluating whether there might be a hazardous atmosphere in the space.
Furthermore, any condition making it unsafe for employees to remove the
cover must be eliminated (that is, reduced to the extent that it is no
longer unsafe) before the cover is removed. A note following paragraph
(e) clarifies that this determination may consist of checking the
conditions that might foreseeably be inside the enclosed space. For
example, the cover could be checked to see if it is hot and, if it is
fastened in place, it could be loosened gradually to release any
residual pressure. The note also clarifies that, to evaluate whether
there might be a hazardous atmosphere in the space, an evaluation needs
to be made of whether conditions at the site could cause a hazardous
atmosphere to accumulate in the space.
Paragraph (f), which is being adopted without substantive change
from the proposal, requires that, when covers are removed, openings to
enclosed spaces be promptly guarded to protect employees from falling
into the space and to protect employees in the enclosed space from
being injured by objects entering the space. The guard could be a
railing, a temporary cover, or any other barrier that provides the
required protection.
Paragraph (g), which is being adopted without substantive change
from the proposal, prohibits employees from entering enclosed spaces
that contain a hazardous atmosphere unless the entry conforms to the
general industry permit-space standard at Sec. 1910.146. Accordingly,
if an entry is to be made while a hazardous atmosphere is present in
the enclosed space, the entry must conform to the general industry
permit-required confined spaces standard at Sec. 1910.146.\93\ Once
the hazardous atmosphere is removed (for example, by ventilating the
enclosed space), employees may enter the enclosed space following the
provisions in Sec. 1926.953.
---------------------------------------------------------------------------
\93\ As stated previously, the references to the general
industry standard in final Sec. 1926.953 are included as a
placeholder pending the promulgation of the confined spaces in
construction standard. OSHA intends to change these references to
refer to the construction standard when it promulgates that
standard.
---------------------------------------------------------------------------
The use of the term ``entry'' in this paragraph of Sec. 1926.953
is consistent with the use of that term in Sec. 1910.146, and OSHA
proposed to include the Sec. 1910.146 definition of ``entry'' in
Subpart V. Two commenters objected to the proposed definition of
``entry'' on the basis that the definition would
[[Page 20378]]
prevent them from hanging a tag in the chimney of a manhole with a
fault (Exs. 0157, 0227). Consolidated Edison Company of New York
(ConEd) described their opposition to the proposed definition of
---------------------------------------------------------------------------
``entry'' as follows:
In order to comply with Sec. 1910.269(t)(7)(i), Con Edison
utilizes an identification system for structures that have cable and
joint abnormalities. This system requires the identifying crew to
hang a tag (in our nomenclature, a D-Fault tag) in the chimney of
the manhole. This red tag is a clear indication to any other
personnel who may attempt to enter the structure that the entry
should not be made. This tagging system is an integral part of our
compliance method and of protecting our employees. If OSHA adds the
definition as proposed, it will prevent us from breaking the plane
of the opening and hence prevent us from hanging the tag. This
process will reduce, not increase the safety of our employees and as
such will have the opposite effect from what OSHA is trying to
accomplish. [Ex. 0157]
EEI recommended instead that ``that the Agency grant electric utilities
an [exemption from] the definition for [Sec. 1910.269](t)(7)
Protection against faults, to allow utilities to properly comply'' (Ex.
0227).
OSHA rejects ConEd's recommendation. Paragraph (g) of final Sec.
1926.953 does not preclude employers from hanging tags in the chimney
of a manhole with a fault. To the contrary, the rule permits entry into
an enclosed space that contains a hazardous atmosphere if entry
conforms to the general industry permit-space standard. Moreover, if
there is no hazardous atmosphere in the space, employees may enter when
the entry conforms to Sec. 1926.953. OSHA concludes that the proposed
definition is, therefore, appropriate as it applies to final Sec.
1926.953 and the corresponding requirements in final Sec. 1910.269(e).
OSHA also rejects EEI's recommendation, because it is unnecessary.
The definition of ``entry,'' as proposed and adopted, applies only to
the use of that term in final Sec. Sec. 1910.269(e) and 1926.953. The
definition does not apply to final Sec. 1910.269(t)(7)(i) or Sec.
1926.965(h)(1). (See the summary and explanation for final Sec.
1926.965(h)(1) for the response to ConEd's and EEI's concerns that this
provision, and its counterpart in Sec. 1910.269(t)(7)(i), would
preclude an employer from hanging a tag in the chimney of a manhole or
vault to indicate the presence of a faulted cable.)
Paragraph (h), which has been adopted with clarifying revisions
from the proposal, requires an attendant with first-aid training,
including CPR, to be immediately available outside the enclosed space
to provide assistance when a hazard exists because of traffic patterns
in the area of the opening used for entry.\94\ This paragraph does not
prohibit the attendant from performing other duties outside the
enclosed space, as long as those duties do not distract the attendant
from monitoring employees who are in the enclosed space (entrants) and
ensuring that it is safe to enter and exit the space. This paragraph
has two purposes: To protect the entrant from hazards involving traffic
patterns while the entrant is entering or exiting the space and to
provide assistance in an emergency.
---------------------------------------------------------------------------
\94\ Typically, workers direct traffic away from the work area
using traffic control devices, as required by Sec. 1926.967(g).
When the resultant traffic patterns (that is, the flow of traffic)
could bring vehicles close to the enclosed space entrance (for
example, when the work reduces the number of traffic lanes), the
employer must provide an attendant.
---------------------------------------------------------------------------
Mr. Frank Brockman with Farmers Rural Electric Cooperative
Corporation noted that attendants should never be allowed to enter
manholes or confined spaces (Ex. 0173).
The final rule, like the proposal, requires the attendant to remain
immediately available outside the enclosed space during the entire
entry. If the attendant were permitted to enter the enclosed space
during entry, he or she might not be able to assist the entrant. For
example, if traffic-pattern hazards are present in the area of the
opening to the enclosed space and if the attendant enters the space,
then both the attendant and the workers he or she is protecting would
be vulnerable upon leaving the enclosed space because no one would be
present to minimize or control the traffic-pattern hazards. Therefore,
the final rule specifies that the attendant must remain outside the
enclosed space during the entire entry process. It should be noted that
the rescue equipment required by paragraph (d) will enable the entrant
to rescue the entrant from the space before administering any necessary
first aid.
Mr. Lee Marchessault of Workplace Safety Solutions recommended that
paragraph (h) require the attendant to be trained in CPR, in addition
to first-aid training (Ex. 0196; Tr. 575). He noted that the electrical
hazards in the space, as well as other hazards, might present a need
for CPR (Tr. 598).
OSHA is clarifying paragraph (h) in the final rule. The proposed
rule required training in first aid, including CPR, so that the
attendant could provide emergency assistance in case of injury. This is
the type of training required by Sec. 1926.951(b). However, the
reference to Sec. 1926.951(b)(1) in the proposal likely caused Mr.
Marchessault to misinterpret the requirement. Therefore, the Agency
included a definition of ``first-aid training'' in Sec. 1926.968 in
the final rule. That definition states that first-aid training is
training in the initial care, including cardiopulmonary resuscitation
(which includes chest compressions, rescue breathing, and, as
appropriate, other heart and lung resuscitation techniques), performed
by a person who is not a medical practitioner, of a sick or injured
person until definitive medical treatment can be administered. The
definition clarifies that, wherever first-aid training is required by
the final rule, CPR training must be included.\95\ OSHA also dropped
the proposed cross-reference to Sec. 1926.951(b)(1), as it is no
longer necessary.
---------------------------------------------------------------------------
\95\ The definition also clarifies that CPR training includes
resuscitation techniques both for the heart and for the lungs.
---------------------------------------------------------------------------
Mr. Anthony Ahern with the Ohio Rural Electric Cooperatives
recommended that an attendant always be available for enclosed-space
operations, not just when traffic-pattern hazards exist (Ex. 0186).
OSHA is not adopting this recommendation. By definition, an
enclosed space contains a hazardous atmosphere only under abnormal
conditions. The Agency previously concluded that these spaces do not
present the type of atmospheric hazards that warrant the presence of an
attendant after the employer takes precautions such as those required
by Sec. 1926.953. (See, for example, 58 FR 4485-4488.) In addition, as
provided in final Sec. 1926.953(a), when a hazardous atmosphere is
present after the employer takes the precautions required by this
section, paragraphs (d) through (k) of OSHA's general industry permit-
space standard, Sec. 1910.146, which do require attendants, apply.
Therefore, the Agency concluded that, when paragraph (h) applies, the
only hazards (other than electrical) that necessitate the presence of
an attendant while work is being performed in an enclosed space are
traffic-pattern hazards in the area of the opening used for entering
and exiting the enclosed space. OSHA notes that even if no traffic-
pattern hazards are present, an attendant is required under Sec.
1926.965(d) of the final rule while work is being performed in a
manhole or vault containing energized electric equipment. A note to
this effect follows final Sec. 1926.953(h).
Mr. Leo Muckerheide with Safety Consulting Services commented that
the purpose of proposed paragraph (h) was confusing because the purpose
of the requirement as stated in the first
[[Page 20379]]
sentence--that is, protecting entrants from traffic-pattern hazards--
differs from the attendant's duties as noted in the second sentence--
monitoring employees within the space. He recommended that OSHA revise
the second sentence of that paragraph as follows:
That person is not precluded from performing other duties
outside the enclosed space if these duties do not distract the
attendant from monitoring the traffic patterns outside the enclosed
space. [Ex. 0180]
OSHA rejects Mr. Muckerheide's recommended language. Part of the
attendant's duty to monitor employees in the space is to warn entrants
preparing to exit an enclosed space about hazards involving traffic
patterns. If the attendant is watching traffic patterns instead of
monitoring the entrant, the entrant might not receive warnings about
that traffic before exiting the space. When the entrant is ready to
exit the space, the attendant can then monitor or direct traffic and
let the entrant know when it is safe to exit the space. On the other
hand, OSHA agrees with Mr. Muckerheide that the duties of the attendant
may not be clear from the language of the provision as proposed.
Therefore, OSHA revised the language in final paragraph (h) to make it
clear that ensuring that it is safe to enter and exit an enclosed space
is part of the attendant's duties.
Paragraph (i), which is being adopted without change from the
proposal, requires that test instruments used to monitor atmospheres in
enclosed spaces have a minimum accuracy of 10 percent and
be kept in calibration. This provision will ensure that test
measurements are accurate so that hazardous conditions will be detected
when they arise. The accuracy of instruments used for testing the
atmosphere of these spaces is important for employee safety, and
calibration is critical to test-instrument accuracy. As noted in the
preamble to the proposal and to the 1994 Sec. 1910.269 final rule,
OSHA considers 10 percent to be the minimum accuracy needed
to detect hazardous conditions reliably (70 FR 34849, 59 FR 4369).
Two commenters objected to the proposed requirements (Exs. 0128,
0227). EEI recommended that the standard only require ``that test
instruments be kept in calibration using the recommendations set forth
by the specific manufacturer'' and not address accuracy (Ex. 0227). Mr.
Mark Spence of Dow Chemical Company argued that OSHA did not
demonstrate that the provision was necessary or that calibration has
been a problem (Ex. 0128). He stated that the general industry permit-
space standard did not contain such a requirement, but only requires
that the atmospheres in spaces be monitored (id.).
OSHA rejects the recommendations from these two commenters. Mr.
Spence is incorrect. The permit-space standard requires test equipment
to be calibrated. As mentioned previously, Sec. 1910.146(c)(5)
contains requirements for alternative procedures for permit spaces that
are analogous to the enclosed-space requirements contained in Sec.
1926.953 of the final rule. Paragraph (c)(5)(ii)(C) of Sec. 1910.146
requires atmospheric testing using a calibrated test instrument.
Paragraph (d) of Sec. 1910.146, which contains requirements for
permit-required confined-space programs, specifies, at paragraph
(d)(4)(i), that employers maintain ``[t]esting and monitoring equipment
needed to comply with paragraph (d)(5).'' As OSHA concluded in the
preamble to the general industry permit-space final rule, if test
equipment ``is properly selected, calibrated, and maintained . . ., the
testing and monitoring needs for entry and work in permit-required
confined spaces can be effectively met'' (58 FR 4498). Thus, the use of
inaccurate or uncalibrated test instruments does not meet the permit-
space standard.
OSHA rejects EEI's recommendation that the standard not address
accuracy. The Agency concluded in the 1994 Sec. 1910.269 rulemaking
that the requirement for test instruments to be accurate within 10 percent was reasonably necessary for the protection of
employees (59 FR 4369). OSHA continues to believe that the accuracy of
instruments used for testing the atmosphere of these spaces is
important, and EEI offered no evidence to the contrary.
OSHA also rejects EEI's assertion that equipment calibrated to
manufacturers' specification is an adequate substitute for test
equipment accuracy. Calibration and accuracy are not synonymous. A
calibrated test instrument is one that has been compared to a standard
reference source for the substance (oxygen, or a toxic or flammable
gas) to be measured. Accuracy is a measure of the precision with which
the substance can be measured. An oxygen meter, for example, with an
accuracy of 20 percent could give a reading as much as 20
percent above or below the actual oxygen content even when it is
properly calibrated. It is evident that this calibrated instrument
would not meet the final rule's minimum accuracy requirement of 10 percent.
Several commenters recommended that OSHA include in the final rule
specific requirements on how to keep instruments calibrated. (See, for
example, Exs. 0196, 0211, 0227.) For instance, ISEA recommended that
OSHA refer employers and employees to the Agency's Safety and Health
Information Bulletin ``Verification of Calibration for Direct-Reading
Portable Gas Monitors'' (SHIB 05-04-2004) for information on this topic
(Ex. 0211).\96\ As noted earlier, EEI recommended that test instruments
be calibrated in accordance with manufacturers' instructions (Ex.
0227). Another commenter, Mr. Lee Marchessault with Workplace Safety
Solutions agreed that the standard should require calibration in
accordance with manufacturers' instructions because test instruments
``may go out of calibration 2 hours after being calibrated'' (Ex.
0196).
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\96\ This document is available on the OSHA Web site at: https://www.osha.gov/dts/shib/shib050404.pdf.
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OSHA is not adopting these recommendations. The Agency decided to
adopt a performance-based approach for this requirement to provide
compliance flexibility. OSHA considers a test instrument to be ``kept
in calibration,'' as required by paragraph (i), when the employer
follows the manufacturers' calibration instructions or other reasonable
guidelines for the calibration of the instrument involved. The Agency
anticipates that most employers will follow manufacturers'
instructions. However, these instructions might not be available if the
manufacturer has gone out of business. In addition, there are other
sources of information on proper calibration methods. As mentioned
earlier, ISEA noted one appropriate source of information that can be
used instead, although the Agency decided against including a reference
to that publication in the final rule.
Mr. Kevin Taylor with the Lyondell Chemical Company asked for
clarification of the requirement that test instruments have a minimum
accuracy of 10 percent (Ex. 0218). He inquired whether that
level of accuracy was needed for each measured gas or whether the
accuracy measurement was based on total detection of gases.
OSHA clarifies that the accuracy required by the final rule
pertains to each gas being measured. Moreover, the accuracy of the
instrument must be determined based on the threshold quantities that
would make the atmosphere within the space hazardous (as per the
definition of ``hazardous atmosphere'' in Sec. 1926.968). For
[[Page 20380]]
example, a particular enclosed space could potentially contain
hazardous levels of methane, carbon dioxide, and carbon monoxide, as
well as insufficient levels of oxygen. The instrument or instruments
used to test the space in this example must be accurate to within
10 percent of: (1) A 0.5-percent concentration of methane
(which is 10 percent of its lower flammable limit),\97\ (2) the
permissible exposure limits (PELs) contained in Subpart D for both
carbon dioxide and carbon monoxide (9,000 and 55 mg/m\3\,
respectively), and (3) atmospheric concentrations of oxygen at 19.5
percent. It is important for the test instrument to be accurate near
the threshold because those are the critical values for determining
whether or not a space is hazardous.
---------------------------------------------------------------------------
\97\ The lower flammable limit for methane is 5 percent, and 10
percent of that value is 0.5 percent.
---------------------------------------------------------------------------
As noted earlier, because of the lack of adequate ventilation,
enclosed spaces can accumulate hazardous concentrations of flammable
gases and vapors, or an oxygen deficient atmosphere could develop. It
is important to keep concentrations of oxygen and flammable gases and
vapors at safe levels; otherwise, an explosion could occur while
employees are in the space, or an oxygen deficiency could lead to
suffocation of an employee. Toward these ends, paragraphs (j) through
(o) of the final rule address the testing of the atmosphere in the
space and ventilation of the space. OSHA notes that the specific
testing requirements in paragraphs (j), (k), and (o) must be met
irrespective of the results of the employer's evaluation performed
under paragraph (e). The evaluation performed under paragraph (e)
serves only to ensure that it is safe to remove the cover and will not
determine whether an enclosed space contains a hazardous atmosphere.
The testing required by paragraphs (j), (k), and (o) will ensure, as
required by paragraph (g), that employees not enter an enclosed space
while it contains a hazardous atmosphere unless they follow the
requirements of the general industry permit-space standard.
Paragraph (j), which is being adopted without substantive change
from the proposal, requires that, before an employee enters an enclosed
space, the atmosphere in the space be tested for oxygen deficiency and
that the testing be done with a direct-reading meter or similar
instrument capable of collecting and immediately analyzing data samples
without the need for off-site evaluation. Continuous forced air-
ventilation is permitted as an alternative to testing. However,
procedures for such ventilation must ensure that employees are not
exposed to the hazards posed by oxygen deficiency.\98\ (See also
paragraph (m) for additional requirements relating to ventilation of
the space.)
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\98\ The definition of ``hazardous atmosphere'' determines what
concentrations of oxygen are considered hazardous. (See Sec.
1926.968.) Paragraph (g) of final Sec. 1926.953 prohibits entry
into an enclosed space while a hazardous atmosphere is present.
---------------------------------------------------------------------------
Paragraph (k), which is being adopted without change from the
proposal, requires that, before employees enter an enclosed space, the
internal atmosphere of the space be tested for flammable gases and
vapors. If the results of the test indicate the presence of a hazardous
atmosphere, employees may not enter under the procedures specified by
Sec. 1926.953. (See Sec. 1926.953(g).) So that the results are
accurate and relevant to the atmosphere in the space at the time of
employee entry, testing must be performed with a direct-reading meter,
or similar instrument, capable of collecting and immediately analyzing
data samples without the need for off-site evaluation. The flammability
test required by this paragraph must be performed after oxygen testing
and ventilation required by paragraph (j) demonstrate that the enclosed
space has sufficient oxygen for an accurate flammability test.
If flammable gases or vapors are detected or if an oxygen
deficiency is found, paragraph (l), which is being adopted without
substantive change from the proposal, requires the employer to provide
forced-air ventilation to maintain safe levels of oxygen and to prevent
a hazardous concentration of flammable gases or vapors from
accumulating. As an alternative to ventilation, an employer may use a
continuous monitoring system that ensures that no hazardous atmosphere
develops and no increase in flammable gas or vapor concentrations above
safe levels occur if flammable gases or vapors are detected at safe
levels. The language in the final rule clarifies that the monitoring
must ensure that concentrations of flammable gases and vapors do not
increase above safe levels (as opposed to not increasing at all). The
definition of hazardous atmosphere contains guidelines for determining
whether the concentration of a substance is at a hazardous level. OSHA
is including a note to this effect after paragraph (l). An identical
note appears after paragraph (o). OSHA changed the title of this
paragraph in the final rule to ``Ventilation, and monitoring for
flammable gases or vapors'' to accurately reflect the contents of the
paragraph.
Paragraph (m), which is being adopted without substantive change
from the proposal, contains specific requirements for the ventilation
of enclosed spaces. When forced-air ventilation is used, it must begin
before entry is made and must be maintained long enough for the
employer to be able to demonstrate that a safe atmosphere exists before
employees are allowed to enter the space. To accomplish this, the
ventilation must be maintained long enough to purge the atmosphere
within the space of hazardous levels of flammable gases and vapors and
to supply an adequate concentration of oxygen.
OSHA decided not to specify a minimum number of air changes before
employee entry into the enclosed space is permitted. Instead, the
Agency places the burden on the employer to ensure that the atmosphere
is safe before such entry. The employer can discharge this duty either
by testing to determine the safety of the atmosphere in the space or by
a thorough evaluation of the air flow required to make the atmosphere
safe. In this way, the safety of employees working in enclosed spaces
will not be dependent on speculation by a supervisor or an
employee.\99\
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\99\ This discussion, which also appeared in the preamble to the
proposal, responds to one commenter's request for clarification of
how the employer could demonstrate that the atmosphere in the
enclosed space is safe (Ex. 0186).
---------------------------------------------------------------------------
Paragraph (m) also requires the air provided by the ventilating
equipment to be directed at the immediate area within the enclosed
space where employees are at work. The forced-air ventilation must be
maintained the entire time the employees are present within the space.
These provisions ensure that a hazardous atmosphere does not reoccur
where employees are working.
NIOSH recommended that ``the atmosphere in a confined space be
tested before entry and monitored continuously while workers are in the
confined space to determine if the atmosphere has changed due to the
work being performed'' (Ex. 0130). NIOSH identified its publication
``Worker Deaths in Confined Spaces: A Summary of NIOSH Surveillance and
Investigative Findings,'' Publication No. 94-103, as evidence of the
need for continuous monitoring (id.).
As explained earlier in this section of the preamble, the final
rule requires the atmosphere in enclosed spaces to be tested before
entry. OSHA concludes, however, that continuous monitoring of enclosed
spaces is unnecessary. By
[[Page 20381]]
definition, enclosed spaces contain a hazardous atmosphere only under
abnormal conditions. Thus, enclosed spaces almost never contain the
types of conditions that will cause a hazardous atmosphere to reoccur
after employers implement the precautions required by Sec. 1926.953
(such as forced-air ventilation). If these precautions are not
sufficient to keep the atmosphere in the space safe, then the space
would not qualify for entry under Sec. 1926.953, and entry could only
proceed under the general industry permit-required confined space
standard, as specified by paragraph (a) of that section. Therefore,
OSHA has not adopted NIOSH's recommendation in the final rule.
Two commenters noted that proposed paragraph (m) might be
impossible to implement under certain conditions and recommended that
the final rule recognize these conditions (Exs. 0128, 0224). One of
these commenters, Dow Chemical Company, noted that it is not always
possible to test atmospheric conditions before entry into an enclosed
space (Ex. 0128). The other commenter, the Alabama Rural Electric
Association of Cooperatives, maintained that it was not always feasible
to use forced-air ventilation because of space constraints (Ex. 0224).
OSHA concludes that no changes to paragraph (m) are necessary. The
final rule, as with the proposal, recognizes that the enclosed-space
procedures might not adequately protect employees in some
circumstances. Paragraph (a) of the final rule requires that employers
follow the general industry permit-space standard at Sec. 1910.146
whenever the precautions required by final Sec. Sec. 1926.953 and
1926.965 are insufficient to adequately control the hazards posed by
the space. These conditions include any conditions that make complying
with those two sections in this final rule infeasible. Therefore, OSHA
is including paragraph (m) in the final rule as proposed.
To ensure that the air supplied by the ventilating equipment
provides a safe atmosphere, paragraph (n), which is being adopted
without substantive change from the proposal, requires the air supply
to be from a clean source and prohibits it from increasing the hazards
in the enclosed space. For example, the final rule prohibits
positioning the air intake for ventilating equipment near the exhaust
from a gasoline or diesel engine because doing so would contaminate the
atmosphere in the enclosed space.
The use of open flames in enclosed spaces is safe only when
flammable gases or vapors are not present in hazardous quantities. For
this reason, final paragraph (o), which is being adopted without change
from the proposal, requires additional testing for flammable gases and
vapors if open flames are to be used in enclosed spaces. The tests must
be performed immediately before the open-flame device is used and at
least once per hour while the device is in use. More frequent testing
is required if conditions indicate the need for it. Examples of such
conditions include the presence of volatile flammable liquids in the
enclosed space and a history of hazardous quantities of flammable
vapors or gases in such a space.
5. Section 1926.954, Personal protective equipment
Final Sec. 1926.954 contains requirements for personal protective
equipment (PPE). Paragraph (a), which is being adopted without change
from the proposal, clarifies that PPE used by employees during work
covered by Subpart V must meet Subpart E of Part 1926.
Mr. Daniel Shipp with ISEA recommended that OSHA update the
national consensus standards incorporated by reference in Subpart E
(Ex. 0211). He pointed out, for example, that Sec. 1926.100, which
covers head protection, incorporates two outdated ANSI standards,
namely ANSI Z89.1-1969, Safety Requirements for Industrial Head
Protection, and ANSI Z89.2-1971, Industrial Protective Helmets for
Electrical Workers (id.).
Updating the national consensus standards incorporated by reference
in Subpart E is beyond the scope of this rulemaking, so OSHA is not
adopting Mr. Shipp's recommendation in this final rule. However, on
June 22, 2012, OSHA published a direct final rule updating its head
protection standard in Subpart E (77 FR 37587-37600).\100\ On November
16, 2012, OSHA published a notice confirming the effective date of the
direct final rule (77 FR 68684; effective date--September 20, 2012).
That rulemaking action updates the national consensus standard for head
protection incorporated in Subpart E of the construction standards as
recommended by Mr. Shipp.
---------------------------------------------------------------------------
\100\ OSHA also updated its consensus standards for general
industry and maritime on September 9, 2009 (74 FR 46350). The Agency
again updated the general industry and maritime standards with the
June 22, 2012, direct final rule because OSHA published the proposal
for the 2009 final rule before ANSI updated its head-protection
standard that year.
---------------------------------------------------------------------------
The preamble to the proposal noted that OSHA had separately
proposed regulatory language for the general PPE standards to clarify
that employers are generally responsible for the cost of PPE (70 FR
34868-34869; 64 FR 15402, Mar. 31, 1999). OSHA published the final rule
on employer payment for PPE on November 15, 2007 (72 FR 64342). The
final rule on employer payment for PPE requires employers to pay for
the PPE used to comply with OSHA standards, with a few exceptions. The
exceptions include: (1) Everyday clothing, such as longsleeve shirts,
long pants, street shoes, and normal work boots; and (2) ordinary
clothing, skin creams, or other items, used solely for protection from
weather, such as winter coats, jackets, gloves, parkas, rubber boots,
hats, raincoats, ordinary sunglasses, and sunscreen. (See Sec. Sec.
1910.132(h) and 1926.95(d).)
Employers must pay for fall protection equipment and other PPE used
by employees in compliance with this final rule to the extent required
by Sec. 1926.95(d), the general construction rule regarding payment
for PPE, or Sec. 1910.132(h), the general rule regarding payment for
PPE in general industry. (See 72 FR 64369 (explaining that the general
PPE-payment provisions ``apply to all OSHA standards requiring PPE'');
see also the March 16, 2009, letter of interpretation to Mr. William
Mattiford \101\ (employers must pay for body belts, positioning straps,
and pole- and tree-climbing equipment in accordance with Sec.
1910.132(h)) and the May 1, 2008, letter to Mr. Gil Niedenthal \102\
(employers must pay for body belts and pole climbers in accordance with
Sec. 1910.132(h)).)
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\101\ The letter of interpretation to Mr. Mattiford is available
at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=27014.
\102\ The letter of interpretation to Mr. Niedenthal is
available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=27091.
---------------------------------------------------------------------------
OSHA included a note to final Sec. 1926.954(a) to indicate that
Sec. 1926.95(d) sets employer payment obligations for the PPE required
by subpart V, including, but not limited to, the fall protection
equipment required by final Sec. 1926.954(b), the electrical
protective equipment required by final Sec. 1926.960(c), and the
flame-resistant and arc-rated clothing and other protective equipment
required by final Sec. 1926.960(g). (See the summary and explanation
for Sec. 1926.960(g), later in this section of the preamble, for a
discussion of the issue of employer payment for flame-resistant and
arc-rated clothing.)
Paragraph (b) of the final rule sets requirements for personal fall
protection systems. Subpart M of part 1926, which sets requirements for
fall protection for
[[Page 20382]]
construction, contains provisions covering two types of personal fall
protection systems: Personal fall arrest systems, addressed in Sec.
1926.502(d), and positioning device systems, addressed in Sec.
1926.502(e). Subpart M defines a ``personal fall arrest system'' as a
system used to arrest an employee in a fall from a working level. It
consists of an anchorage, connectors, and body harness and may include
a lanyard, deceleration device, lifeline, or suitable combinations of
these. (See Sec. 1926.500(b).) Personal fall arrest systems are
designed to safely arrest the fall of an employee working on a
horizontal or vertical surface.
Subpart M defines a ``positioning device system'' as a body belt or
body harness system rigged to allow an employee to be supported on an
elevated vertical surface, such as a wall, and work with both hands
free while leaning. (See Sec. 1926.500(b).)
Positioning device systems are designed to support an employee
working on a vertical surface so that the employee can work with both
hands without falling. Proposed Subpart V contained requirements for
``work positioning equipment,'' which is equivalent to ``positioning
device system'' as that term is defined in subpart M. (See the summary
and explanation for final Sec. 1926.954(b)(2), later in this section
of the preamble.)
A third form of personal fall protection system, which is not
specifically addressed in Subpart M, is a tethering, restraint, or
travel-restricting system. OSHA's steel erection standard in Subpart R
of Part 1926 contains requirements for ``fall restraint systems,''
which it defines as a fall protection system that prevents the user
from falling any distance. The system consists of either a body belt or
body harness, along with an anchorage, connectors and other necessary
equipment. The other components typically include a lanyard, and may
also include a lifeline and other devices. (See Sec. 1926.751.\103\)
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\103\ The term ``fall restraint system'' as defined in Sec.
1926.751 is a broad term that includes travel-restricting equipment,
tethering systems, and other systems that prevent an employee from
falling any distance.
---------------------------------------------------------------------------
Fall restraint, tethering, and travel-restricting equipment are all
designed to prevent employees from falling, in some cases by
restraining an employee's access to unprotected edges (restraint,
tethering, and travel-restricting equipment) and in other cases by
holding the employee in place to prevent falling (restraint equipment).
IBEW recommended that the fall protection provisions in proposed
paragraph (b), and in its general industry counterpart, proposed Sec.
1910.269(g)(2), contain a reference to IEEE Std 1307, Standard for Fall
Protection for Utility Work (Ex. 0230; Tr. 904-905, 983-984). The union
noted that this is the only consensus standard addressing specific fall
protection issues for the utility industry (Ex. 0230).
OSHA agrees that this consensus standard provides useful
information to help employers comply with some provisions of the final
rule and added the IEEE standard to the list of reference documents in
Appendix G to subpart V and Appendix G to Sec. 1910.269.\104\ The
Agency is not, however, referencing IEEE Std 1307 in Sec. 1926.954 of
the final rule. OSHA made substantial changes to the fall protection
requirements in the final rule, and the IEEE standard does not reflect
all of the final rule's requirements. For example, on and after April
1, 2015, final Sec. 1926.954(b)(3)(iii)(C) generally does not permit
qualified employees to climb poles, towers, or similar structures
without fall protection. (See the summary and explanation for final
Sec. 1926.954(b)(3)(iii), later in this section of the preamble.) In
contrast, section 6.2.1 of IEEE Std 1307-2004 permits qualified
climbers to climb poles, towers, and similar structures without fall
protection (Ex. 0427).\105\
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\104\ See the discussion of the appendices to the final rule,
later in this section of the preamble. As explained in the
appendices, the referenced national consensus standards, including
IEEE Std 1307, contain detailed specifications that employers may
follow in complying with the more performance-oriented requirements
of OSHA's final rule. However, compliance with IEEE Std 1307 is not
a substitute for compliance with Sec. 1926.954(b).
\105\ IEEE Std 1307-2004 is the most recent edition of that
consensus standard.
---------------------------------------------------------------------------
Proposed paragraph (b)(1) provided that personal fall arrest
systems had to meet the requirements of Subpart M of Part 1926.
Existing Sec. 1910.269(g)(2)(i) already contains a similar
requirement. A note following proposed paragraph (b)(1) indicated that
this provision would apply to all personal fall arrest systems used in
work covered by subpart V. OSHA is not including this note in the final
rule as it is unnecessary.
OSHA received a number of comments about proposed paragraph (b)(1).
(See, for example, Exs. 0128, 0180, 0211, 0219, 0227, 0230.) Some of
these comments generally supported the proposal, noting that there are
no situations in which work covered by Subpart V would necessitate
different requirements for fall arrest equipment than those already
found in Subpart M. (See, for example, Exs. 0219, 0227, 0230.) Mr. Mark
Spence with Dow Chemical Company supported the incorporation of subpart
M in both subpart V and Sec. 1910.269, but noted OSHA's plan to revise
the general industry fall protection standard. He recommended that
Sec. 1910.269 and subpart V eventually be revised to refer to the
updated general industry fall protection provisions:
The existing general industry standard [Sec. 1910.269] requires
personal fall arrest equipment to meet the requirements of the
construction industry fall protection standards, 29 CFR Part 1926,
Subpart M. Both Sec. 1910.269 and Subpart M were promulgated in
1994, whereas the general industry fall protection standards date
back to 1971 (and are based on earlier requirements). To take
advantage of the updated fall protection requirements in the
construction standards, OSHA chose to make them applicable to work
under this general industry standard. [Footnote omitted.]
* * * * *
Dow sees no current option for OSHA other than continuing to
refer to Subpart M, supplementing it as appropriate with new
provisions, as OSHA has done here. However, Dow urges OSHA to
proceed expeditiously with the issuance of . . . new general
industry fall protection . . . standards. Once . . . new [general
industry fall protection standards are] published as a final rule,
OSHA should revise both [Subpart V and Sec. 1910.269] to refer to
the new [provisions]. [Ex. 0126]
On May 24, 2010, OSHA proposed to revise the general industry
walking-working surfaces standards and the personal protective
equipment standards (75 FR 28862). The proposal included a new standard
for personal fall protection systems, Sec. 1910.140, which would
increase consistency between construction, maritime, and general
industry standards. When that rulemaking is finalized, OSHA will
consider whether the cross-references in subpart V and Sec. 1910.269
should be changed as recommended by Mr. Spence.
Two commenters noted that subpart M does not address arc-flash
resistance for fall arrest equipment and recommended that OSHA require
this equipment to pass arc-flash tests (Exs. 0180, 0211). Mr. Daniel
Shipp of ISEA supported arc-flash testing as follows:
We believe that workers in electric power transmission and
distribution have special requirements different from those in
general construction activities. These special requirements are
recognized as hazards associated with exposure to high-voltage
electric current. The hazard of exposure to energized electrical
sources often occurs at height[s] where personal fall arrest systems
are required. The hazard of electric arc flash has been addressed in
the ASTM F887-04 [Standard Specifications for Personal Climbing
Equipment] for full body harnesses used in fall arrest.
[[Page 20383]]
We support the inclusion of electric arc-flash resistance
requirements, referenced in ASTM F887-04, to be extended to
[include] fall arrest PPE, especially full body harnesses and shock
absorbing lanyards that are worn together as part of a complete fall
arrest system. These components would be exposed to potentially
damaging thermal shock in the event of an arc flash. The damage to
lanyards not designed to withstand a high-voltage arc flash can be
quite severe, reducing strength to levels below the factor of safety
necessary to assure arrest of a fall. Tests have been performed by
the Kinetrics high energy laboratory on high-tensile webbing, such
as that used in fall protection PPE products. Testing at exposure
levels of 40 cal/cm\2\, in accordance with the procedures in ASTM
F1958/F1958M-99 [Standard Test Method for Determining the
Ignitability of Non-flame-Resistance Materials for Clothing by
Electric Arc Exposure Method Using Mannequins], demonstrated
ignition and melting of the webbing sufficient to reduce webbing
strength by greater than 30 percent.
One common example of this hazard involves employees tied off in
bucket trucks working in close proximity to high-voltage power
lines. The fall arrest harness and lanyard are typically exposed
above the edge of the bucket where contact with electric arc flash
is possible. In the event of an incident, including a fall by
ejection out of the bucket, the strength of fall arrest components
could be severely compromised if they were exposed to a high-voltage
electric arc flash. [Ex. 0211]
Mr. Leo Muckerheide of Safety Consulting Services similarly recommended
that harnesses and lanyards used by employees working on or near
energized circuits meet ASTM F887-04, because that consensus standard
provides performance criteria for arc resistance (Ex. 0180).
OSHA recognizes that employees performing work covered by subpart V
and Sec. 1910.269 are sometimes exposed to hazards posed by electric
arcs. In fact, final Sec. Sec. 1910.269(l)(8) and 1926.960(g) are
designed to protect employees from electric arcs. In addition, the
Agency already recognized the need for work-positioning equipment to be
capable of passing a flammability test to ensure that the equipment
does not fail if an electric arc occurs. (See final Sec. Sec.
1910.269(g)(2)(iii)(G)(5) and 1926.954(b)(2)(vii)(E).) On the other
hand, in work covered by subpart V or Sec. 1910.269, personal fall
arrest equipment has broader application than work-positioning
equipment, with work-positioning equipment being used primarily on
support structures for overhead power lines. Several applications for
personal fall arrest equipment involve work that does not pose
electric-arc hazards, especially in electric power generation work
covered by Sec. 1910.269. For example, an employee working on a
cooling tower or atop a dam at an electric power generation plant would
not normally be exposed to these hazards. Consequently, OSHA decided
not to include a general requirement for all fall arrest equipment used
under the final rule to be capable of passing an electric-arc test.
However, OSHA agrees that electric arcs can damage personal fall
arrest equipment as readily as work-positioning equipment. The testing
to which the commenters referred, and which is the basis of the test
data found in the record, demonstrates that harnesses subjected to an
electric arc can fail a drop test (Ex. 0432). The Agency concludes from
these test data that personal fall arrest equipment worn by an employee
who is exposed to an electric arc could fail if it is not designed to
withstand the heat energy involved. OSHA also agrees with the
commenters that employees working on or near energized circuits are
exposed to electric arcs when the circuit parts are exposed (Ex. 0180).
Accordingly, OSHA adopted a requirement in the final rule that fall
arrest equipment used by employees exposed to hazards from flames or
electric arcs be capable of passing a drop test after exposure to an
electric arc \106\ with a heat energy of 405 cal/cm\2\.
This requirement matches the electric arc performance required of fall
arrest equipment by ASTM F887-04 (Ex. 0055). The provision appears in
final paragraph (b)(1)(ii).
---------------------------------------------------------------------------
\106\ The electric arc test required by this paragraph is a test
exposing the equipment to an electric arc with a specified incident
heat energy. ASTM F887-12\e1\ includes an electric-arc test method
that involves positioning the fall arrest equipment in front of two
vertically mounted electrodes. The electric arc forms between the
electrodes.
---------------------------------------------------------------------------
Paragraph (g)(1) of Sec. 1926.960 in the final rule requires
employers to identify employees exposed to the hazards of flames or
electric arcs. When these employees are using personal fall arrest
equipment, that equipment also would be exposed to flame or electric-
arc hazards, and the final rule requires this fall arrest equipment to
be capable of passing a drop test equivalent to the test specified in
paragraph (b)(2)(xii) (discussed later in this section of the preamble)
after exposure to an electric arc with a heat energy of 405
cal/cm\2\. Harnesses and shock-absorbing lanyards meeting ASTM F887-
12\e1\ \107\ will be deemed to comply with this provision.
---------------------------------------------------------------------------
\107\ The final rule is based on the edition of the consensus
standard that is in the record, ASTM F887-04, Standard
Specifications for Personal Climbing Equipment (Ex. 0055). OSHA
reviewed the most recent edition of this standard, ASTM F887-12\e1\,
and found that equipment meeting that standard will also comply with
final Sec. 1926.954(b)(1)(ii).
---------------------------------------------------------------------------
OSHA received a substantial number of comments addressing fall
protection requirements for employees working in aerial lifts. Existing
fall protection requirements to protect employees in aerial lifts
performing work, including line-clearance tree-trimming work, covered
by Subpart V or Sec. 1910.269 are found in several standards. In
construction, the construction aerial lift standard (Sec. 1926.453)
and subpart M apply. For maintenance and operation work, the general
industry aerial lift standard (Sec. 1910.67) and existing Sec.
1910.269(g)(2) (incorporating subpart M of the construction standards)
apply. Currently, line-clearance tree-trimming work is typically
governed by the fall protection requirements in Sec. 1910.269 and,
depending on the type of work performed, falls under either the general
industry or construction aerial lift standard.
Paragraph (b)(2)(v) of Sec. 1926.453 in the construction standard
for aerial lifts requires an employee working from an aerial lift to
wear a body belt with a lanyard attached to the boom or basket.
However, the introductory text to Sec. 1926.502(d) in subpart M
provides that ``body belts are not acceptable as part of a personal
fall arrest system.'' The hazards of using a body belt as part of a
fall arrest system are described in the preamble to the Subpart M final
rule (59 FR 40672, 40702-40703, Aug. 9, 1994) and later in this section
of the preamble. In short, since the fall-arrest forces are more
concentrated for a body belt compared to a body harness, the risk of
injury in a fall is much greater with a body belt. In addition, an
employee can fall out of a body belt in a fall. Lastly, an employee
faces an unacceptable risk of further injury while suspended in a body
belt awaiting rescue.
Given the potential discrepancy between the aerial lift standard's
requirement for body belts and the subpart M limitation on the use of
body belts in fall arrest systems, a note following Sec.
1926.453(b)(2)(v) explains that Sec. 1926.502(d) provides that body
belts are not acceptable as part of a personal fall arrest system. The
use of a body belt in a tethering system or in a restraint system is
acceptable and is regulated under Sec. 1926.502(e).
Like the aerial lift standard in construction, the general industry
aerial lift standard at Sec. 1910.67(c)(2)(v) requires an employee
working from an aerial lift to wear a body belt with a lanyard attached
to the boom or basket. Even though existing Sec. 1910.269(g)(2)(i)
requires fall arrest equipment to meet subpart M of part 1926, which
prohibits the use of body belts in personal fall arrest systems, the
Agency previously decided that employers could use body belts and
lanyards configured as fall
[[Page 20384]]
arrest systems to protect employees doing work covered by Sec.
1910.269 in aerial lifts.
OSHA explained in the preamble to the proposal that this rulemaking
would prohibit the use of body belts in personal fall arrest systems
for all work covered by Sec. 1910.269 and subpart V, including work
done from aerial lifts (70 FR 34850). The tree trimming industry
criticized OSHA's proposed application of the Subpart M prohibition on
body belts in personal fall arrest systems on the basis that it left
line-clearance tree trimming employers with two (in the industry's
view, undesirable) options--providing either (1) a personal fall arrest
system with a body harness, or (2) a positioning system that, under
proposed Sec. 1926.954(b)(3)(iv) (or proposed Sec.
1910.269(g)(2)(iii)(D)), is rigged to prevent free falls of more than
0.6 meters (2 feet). (See, for example, Exs. 0174, 0200, 0502, 0503;
Tr. 611-619, 756-760.)
The tree trimming industry is mistaken about the compliance options
available to its employers. The 0.6-meter free-fall limit applies only
to work-positioning equipment, which may not be used in aerial lifts.
As noted previously, under Sec. 1926.500(b) of subpart M,
``positioning device system'' is defined as ``a body belt or body
harness system rigged to allow an employee to be supported on an
elevated vertical surface, such as a wall, and work with both hands
free while leaning.'' Positioning device systems are not permitted to
be used from a horizontal surface, such as the platform or bucket of an
aerial lift.\108\
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\108\ See, for example, the following OSHA letters of
interpretation:
May 11, 2001, to Mr. Jessie L. Simmons (https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24360);
August 14, 2000, to Mr. Charles E. Hill (https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24110); and
April 20, 1998, to Mr. Jonathan Hemenway Glazier (https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=22569).
---------------------------------------------------------------------------
Although employees in aerial lifts cannot use work-positioning
equipment, they can use restraint systems. As noted previously, a
restraint system is a method of fall protection that prevents the
worker from falling, for example, by preventing the employee from
reaching an unprotected edge. Body belts are permissible in restraint
systems. If an employer has an employee use a fall restraint system, it
must ensure that the lanyard and anchor are arranged so that the
employee is not exposed to falling any distance.\109\ In addition, for
a restraint system to work, the anchorage must be strong enough to
prevent the worker from moving past the point where the system is fully
extended, including an appropriate safety factor. In a November 2,
1995, letter of interpretation to Mr. Dennis Gilmore, OSHA suggested
that, at a minimum, a fall restraint system have the capacity to
withstand at least 13.3 kilonewtons (3,000 pounds) or twice the maximum
expected force that is needed to restrain the employee from exposure to
the fall hazard.\110\ The Agency recommended that, in determining this
force, employers should consider site-specific factors such as the
force generated by an employee (including his or her tools, equipment
and materials) walking, slipping, tripping, leaning, or sliding along
the work surface.\111\ With respect to work in aerial lifts, to the
extent that the bucket or platform can become separated from the boom
as noted by several commenters (see, for example, Tr. 614-615, 700),
the restraint system would need to be anchored to the boom.
---------------------------------------------------------------------------
\109\ See, for example, the August 14, 2000, letter of
interpretation to Mr. Charles E. Hill (https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24110).
\110\ This letter of interpretation is available at (https://osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=22006.
\111\ See also the following letters of interpretation:
November 8, 2002, to Mr. Jeff Baum (https://osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24576); and
November 2, 1995, to Mr. Mike Amen (https://osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21999).
---------------------------------------------------------------------------
The proposed rule gave line-clearance tree trimming employers two
options for employees in aerial lifts: (1) Use a personal fall arrest
system with a harness; or (2) use a fall restraint system with a body
belt or a harness. With respect to the first option, the tree trimming
industry argued that personal fall arrest systems with body harnesses
pose two hazards unique to line-clearance tree trimmers: (1) An
electrocution hazard in the event of a fall into a power line and (2) a
hazard associated with a harness' being pulled into a chipper. (See,
for example, Exs. 0174, 0200, 0502, 0503; Tr. 616-617, 757-758.)
Testifying on behalf of ULCC, Mr. Andrew Salvadore explained these
arguments as follows:
It is to be noted that this full body harness as one of the
options is potentially problematic though for line clearance tree
trimmers. [D]ue to the unique way that line clearance tree trimmers
work, this is for two reasons.
Reason 1: Linemen work next to energized conductors at arm's
height. So if they fall from the aerial lift, they fall below the
wire suspended in the air. But because . . . line clearance tree
trimmers uniquely work from aerial lifts routinely positioned . . .
or traveling above the wires if they were to fall from the bucket,
they would likely fall onto the wire below when using the six-foot
lanyard and full body harness, facing certain death by
electrocution.
Reason 2: Some line clearance tree trimming companies have their
tree trimmers help feed brush into the truck's wood chippers. This
is a concern among many line clearance tree trimming safety
professionals in that the harness's appendage straps . . . can get
caught on the brush being fed into the chipper and drag the operator
into the chipper. Additionally the donning and doffing of a full
body harness may predispose the aerial lif[t] operator to take [an]
unacceptable risk of aiding a coworker chipping brush on the ground
or conversely removing the harness and not putting it back on when
returning [aloft] in the lift. [Tr. 616-617]
In their posthearing comments, ULCC and TCIA expanded on this
testimony. These organizations acknowledged that power line workers
also work above power lines, but maintained that there are still
significant differences that make it more dangerous to use personal
fall arrest equipment with harnesses for line-clearance tree trimming
work (Exs. 0502, 0503). First, ULCC and TCIA argued that, unlike line-
clearance tree trimmers, line workers take measures to protect
themselves from contact with power lines below the aerial lift bucket.
For example, TCIA commented:
Through questioning of IBEW Panelists Jim Tomaseski and Don
Hartley (Hearing Transcript, pages 1016-1019), we discovered that it
is the lineman's typical practice to insulate wires underneath the
person in an elevated work position in an aerial lift when there is
the possibility of the worker coming within (including falling
within) the minimum approach distance. Obviously, it effectively
frees the lineman from concern of their fall protection allowing
them to drop into the conductor(s). [I]nsulating the line is
infeasible or impractical for our crews since they do not possess
the tools or expertise to implement it. [Ex. 0503]
Second, ULCC asserted that line workers perform significantly less work
above power lines than line-clearance tree trimmers, explaining:
Linemen usually work at the height of the electric line; their
work from above the line is atypical--we estimate that less than 20%
of linemen work is from above the line. Thus, the amount of linemen
work [conducted] from above an electric line is di minimis [sic].
[Ex. 0502; emphasis included in original]
First, with respect to fall arrest equipment, OSHA does not
consider body harnesses to pose greater hazards to line-clearance tree
trimmers than
[[Page 20385]]
body belts. The hazard to a worker from being pulled into a chipper is
easily dismissed. OSHA acknowledges that there are serious hazards
associated with operating chippers, including the hazard that workers
could be caught by the chipper feed mechanism. NIOSH published an
article warning of hazards associated with the operation of chippers
(see NIOSH Publication No. 99-145, ``Hazard ID 8--Injury Associated
with Working Near or Operating Wood Chippers;'' Ex. 0481), and that
publication provides recommendations to protect workers against being
caught in the feed mechanism.\112\ These recommendations include: (1)
Having workers wear close-fitting clothing and gloves, (2) having
workers wear trousers without cuffs, and (3) ensuring that employees
tuck in their clothing. Consistent with these recommendations, OSHA
expects that any hazards associated with using a chipper while wearing
a harness can be avoided by requiring employees to remove their
harnesses before working with the chipper. The tree trimming industry
commented that employees might not want to take off their harnesses
before feeding brush into chippers. (See, for example, Ex. 0502; Tr.
616-617.) OSHA does not find that argument persuasive. Employers can
avoid this concern altogether by having these workers perform other
ground-based work, such as moving the cut tree branches near the
chipper, while ground workers, who are not wearing harnesses, feed the
branches into the chippers.
---------------------------------------------------------------------------
\112\ This document is available at https://www.cdc.gov/niosh/docs/99-145.
---------------------------------------------------------------------------
Second, OSHA does not consider the risk of falling into a power
line to be as serious as the tree care industry portrays. If an
employee falls from an aerial lift while using a personal fall arrest
system with a harness, contact with a power line, though possible, is
not certain. Sometimes the employee will not be working over the line.
In other situations, the line will be on one side of the aerial lift
bucket, but the employee will fall out on the other side where no
conductors are present. In addition, the line may be far enough away
that the employee does not reach it during the fall. In any event, the
hazards associated with an employee falling into a power line can be
reduced--or even removed altogether--by using a shorter lanyard as
suggested by some rulemaking participants. (See, for example, Ex. 0505;
Tr. 694-695.) In this regard, IBEW noted: ``If . . . the normal lanyard
length [for a fall arrest system] of 5 to 6 feet is too long, the
lanyard can be shortened to 3 or 4 feet, thereby eliminating the
anticipated problems'' (Ex. 0505). Noting that the attachment point on
a harness will be farther from the anchorage on the boom than is the
attachment point on a body belt, ULCC claimed that a 0.9-meter (3-foot)
lanyard was unworkable with a body harness (Ex. 0502). OSHA is not
suggesting that a 0.9-meter lanyard with a body harness is feasible,
only that a lanyard shorter than 1.8 meters (6 feet) could be used to
reduce the risk of contact with a power line. A retractable lanyard
could be used to keep the length of the lanyard as short as possible,
thereby reducing the risk even further.
Finally, the tree trimming associations' attempt to portray the
hazards of falling into power lines as unique to their industry is
flawed. The evidence is clear from the comments of employees who
perform line work that power line workers also work above power lines
and can fall into them. (See, for example, Ex. 0505; Tr. 971.) In
addition, ULCC's attempt to distinguish line-clearance tree trimming
work from power line work on the grounds that power line workers
insulate the conductors above which they are working is unpersuasive.
Like line-clearance tree trimmers, power line workers often work above
energized power lines that have not been insulated. The final rule does
not require insulation on conductors for a power line worker
maintaining the minimum approach distance. In addition, insulating the
lines is not always possible. According to Sec. 1926.97(c)(2)(i) and
Table E-4 of the final rule, the highest maximum use voltage for rubber
insulating equipment, such as rubber insulating line hose or blankets,
is 36 kilovolts. The maximum use voltage for plastic guard equipment is
72.5 kilovolts (Ex. 0073). Insulation is not available above those
voltages.
TCIA argued that insulating power lines is not feasible or
practical for line-clearance tree trimming crews (Ex. 0503). OSHA is
not persuaded by this argument. To the extent that it is the practice
of line workers to insulate conductors beneath them, OSHA concludes
that this practice also represents a feasible means of protecting line-
clearance tree trimmers from the hazard of falling into the line. The
comment that line-clearance tree trimmers are not currently being
trained in this practice is not relevant to whether it is feasible. If
necessary, a line-clearance tree trimming employer could have the
electric utility install the insulation or train line-clearance tree
trimmers so that they are qualified to install insulation. In any
event, the final rule does not require insulation for line-clearance
tree trimmers; the final rule at Sec. 1910.269(r)(1)(iii) simply
requires them to maintain the minimum approach distance from power
lines. The use of insulation would simply be one way for line-clearance
tree trimming employers to address their concern about employees
falling into power lines while using personal fall arrest systems.
The tree trimming industry did not submit any comments directly
addressing the use of restraint systems, which is the second compliance
option available to line-clearance tree trimming employers. Instead, as
a result of the industry's misunderstanding regarding the applicability
of the 0.6-meter (2-foot) free-fall distance for work-positioning
systems (described earlier), it simply argued that it would be
impossible or unsafe for employees working from an aerial lift to use a
0.6-meter lanyard with a body belt for their work. (See, for example,
Exs. 0174, 0200, 0419, 0502, 0503; Tr. 613-615, 756.)
Mr. Andrew Salvadore, representing ULCC, testified as follows:
[W]e can't do line clearance tree trimming with a lanyard of two
foot [sic] or less. There are three reasons for this.
Reason No. 1: Line clearance tree trimmers need to be able to
reach from the four corners of an aerial lift bucket to do their
work because [of the need] to maintain a minimum approach distance
from energized wires different from linemen who can work right next
to the wires. We can't get to the four corners of the bucket with a
two-foot or shorter lanyard, typically anchored . . . outside of the
bucket on the boom. This prevents us from reaching outside of the
bucket with our tools or extending from the bucket. . . .
Reason 2: The two-foot limitation is also unworkable because we
usually work from [an] aerial lift positioned above energized
conductors, reaching down to the tree branches below adjacent to
conductors using insulated pole tools. This is different from
linemen who typically position their lift buckets right next to the
wire at arm's length. We lack the range of movement within the
bucket necessary to reach over the bucket and down to the worksite
because we would be restrained to the side of the bucket closest to
the anchor. Relocation of an anchor is not [an] easy fix because the
anchor is required to withstand a 5,000 pounds of force and
typically can't be installed on the bucket . . . because [of] the
lack of [a] strong enough anchoring point and because if the bucket
breaks off in a catastrophic incident the worker goes down with the
anchor attached to the bucket [rather than] being suspended by the
lanyard attached to the boom.
The Third Reason: Our people may be potentially yanked out of
the bucket into precisely the fall that is sought to be avoided by
the proposal because line clearance tree trimmers routinely rotate
and articulate their lift buckets in ways that would exceed the
distance of a short lanyard. . . . [This
[[Page 20386]]
exposes] the worker to being yanked out of the bucket by the short
lanyard when the range of articulation of the bucket exceeds the
short length of the lanyard. [Tr. 613-615]
To address these problems, the tree care industry recommended that OSHA
permit the use of a 0.9-meter (3-foot) shock-absorbing lanyard with a
body belt. (See, for example, Exs. 0174, 0200, 0502, 0503; Tr. 615--
616, 759--760.) The industry proposed a 408-kilogram (900-pound)
limitation on fall arrest forces, presumably to remove hazards
associated with concentrated fall arrest forces in falls into body
belts (id.).
As noted earlier, the tree care industry misinterpreted its
compliance options under the proposed rule. For work from an aerial
lift, there are only two options: (1) Fall arrest equipment and (2) a
fall restraint system. Restraint systems do not permit any free fall.
An acceptable restraint system for an aerial lift would prevent an
employee from falling out of the lift and from being catapulted from
the lift (for example, if the vehicle supporting the aerial lift was
struck by a vehicle or if a large tree section struck the boom). Body
belts are permitted as part of a restraint system; however, a system
rigged to allow an employee to free fall even 0.6 meters (2 feet) would
not be acceptable as a restraint system. The system proposed by the
tree care industry, namely a body belt connected to a 0.9-meter (3-
foot) lanyard attached to an anchorage on the boom of an aerial lift,
would not prevent the employee from falling out of or being catapulted
from an aerial lift. Therefore, it would not be acceptable as a
restraint system.
Moreover, with a body belt instead of a harness, the system
proposed by the tree care industry would not be an acceptable fall
arrest system. Even if it provides sufficient protection to employees
against concentrated fall arrest forces, it does not address the other
two significant hazards associated with falling into body belts, that
is, falling out of the body belt and sustaining further injury during
suspension.\113\
---------------------------------------------------------------------------
\113\ Paragraph (d)(16) of Sec. 1926.502 requires a personal
fall arrest system to be rigged so that the employee cannot free
fall more than 6 feet (1.8 meters) nor contact any lower level. The
Agency notes that the lanyard may need to be shorter than the
maximum free-fall distance. This is the case for aerial lift work.
The anchorage point on the boom of an aerial lift may be below the
attachment point on the body belt or harness. As a result, the
employee could free fall a distance equal to twice the length of the
lanyard if he or she is ejected or catapulted from the aerial lift,
as can happen when a vehicle strikes the aerial lift truck or a
falling object, such as a tree branch, strikes the boom. This is not
an unlikely event as several accidents in the record demonstrate
(Ex. 0003; these three accidents can be viewed at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14507743&id=953869&id=14333157). Thus, the tree industry's
recommended lanyard length could result in a free fall of 1.8 meters
(6 feet).
---------------------------------------------------------------------------
The tree care industry asserted that OSHA has not demonstrated that
using body belts in personal fall arrest systems in aerial lifts poses
hazards to line-clearance tree trimmers. (See, for example, Exs. 0174,
0200, 0502, 0503; Tr. 613, 758-759.) TCIA made this point as follows:
The only fall protection issue arising in aerial lifts is
failure to use any form of fall protection--an unsafe and non-
compliant behavior that the industry must strive to eliminate.
Similarly, if operators in the past have worn body belts
incorrectly, causing the equipment to not deliver the level of
protection it should have, then there is a behavioral issue to
address in training.
It is our industry's experience that workers are not being
injured by virtue of using body belts . . . and that non-compliance
with PPE use requirements is directly proportional to how hard or
uncomfortable the PPE is to use. [Ex. 0200; emphasis included in
original]
ULCC had similar comments:
Preliminarily, there is NO showing in the subject notice of rule
making that . . . allowing a body belt and lanyard for fall
protection from aerial devices . . . creates a risk which merits
modification of existing practice. It is our industry's experience
that line clearance tree trimmers are not being injured by virtue of
using body belts (OSHA cites no evidence, nor contrary evidence of
any such bucket fall hazard or hazard from body belt lanyards over
two feet long in line clearance tree trimming), and that lack of
compliance with PPE use requirements is directly proportional to how
hard or uncomfortable the PPE is to use. Between 1984 and 2002,
there were 34 OSHA-recorded fatalities in Tree Trimming (SIC 0783)
involving aerial device operators and falls. The details of these
accidents illustrate where the greatest problems lie:
23 of 34 fatalities were caused by catastrophic
mechanical failures of some part of the aerial device that slammed
the victim to the ground from considerable height. Fall protection,
or lack of it, was not a factor in these fatalities.
5 of 34 fatalities were caused by a tree or limb
striking the aerial lift boom, again causing failure of the aerial
device. Again, fall protection was not a factor.
6 of 34 fatalities were caused by unsecured falls from
the aerial device, and probably would have been prevented by the use
of any means of fall protection.
At a recent meeting of the Tree Care Industry Association Safety
Committee (a tree care industry trade association), with the safety
directors of 20 of the largest tree care companies representing well
over 60,000 tree care employees present, a survey was taken as to
whether these companies had any experience with aerial lift
operators being injured from secured falls out of buckets. None did.
For them, the more profound problem was the operator who disobeyed
company policy and failed to wear any fall protection. [Ex. 0174;
emphasis included in original]
In its posthearing comments, ULCC further argued that the one accident
OSHA described, in which an employee slipped out of a body belt,
occurred to a line worker, not a line-clearance tree trimmer, and that
this single accident ``is statistically insignificant, insufficiently
documented on the record, and in no way probative of any problem of
line clearance tree trimmers falling from aerial lifts'' (Ex. 0502).
ULCC further suggested that OSHA's proposal ignored the suspension-
trauma risk associated with full body harnesses (Exs. 0481, 0502).
(OSHA describes the hazards related to prolonged suspension in fall
protection equipment later in this section of the preamble.)
OSHA rejects these assertions. OSHA closely examined issues related
to the use of body belts in arresting falls in its Subpart M rulemaking
(59 FR 40702-40703). In that rulemaking, the Agency concluded that
``evidence in the record clearly demonstrates that employees who fall
while wearing a body belt are not afforded the level of protection they
would be if the fall occurred while the employee was wearing a full
body harness'' (59 FR 40703). In addition, the Agency pointed to
``evidence of injuries resulting from the use of body belts'' in fall
arrest systems (id.). Also, as mentioned by ULCC, there is evidence in
this rulemaking of an incident in which an employee, working from an
aerial lift while wearing a body belt in a fall arrest system, slipped
from the belt in a fall (Ex. 0003 \114\). Contrary to the tree care
industry's suggestion, OSHA need not show that injuries are presently
occurring to line-clearance tree trimmers because of falls into body
belts; it is sufficient that the Agency found that tree trimming
employees are exposed to a significant risk of injury under the
existing standard and that the final rule will substantially reduce
that risk. (See Section II.D, Significant Risk and Reduction in Risk,
earlier in this preamble, for OSHA's response to the argument that the
Agency is required to demonstrate a significant risk for each of the
hazards addressed by this rulemaking.) ULCC's own analysis confirms
that line-clearance tree trimmers are exposed to fall hazards (Ex.
0174). Nearly 18 percent of falls from aerial lifts were of the type
that, if the employee had been wearing a body belt in a personal fall
arrest system, he or she would have been exposed to the serious
hazards, described earlier, that
[[Page 20387]]
are associated with using body belts in fall arrest systems (id.).
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\114\ The description of this accident is available at: https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170155857.
---------------------------------------------------------------------------
The Agency acknowledges the suspension risk from body harnesses
identified by ULCC. When an employee is suspended in a body belt or
harness, a number of adverse medical effects can occur, including upper
or lower extremity numbness; abdominal, shoulder, or groin pain;
respiratory distress; nausea; dizziness; and arrhythmias (Ex. 0088). At
least one of the adverse effects, orthostatic incompetence, can lead to
death (Ex. 0481). It is because of these hazards that Sec.
1926.502(d)(20) in Subpart M requires the employer to provide for
prompt rescue of employees in the event of a fall or to assure that
employees are able to rescue themselves. In any event, the hazards
associated with prolonged suspension in a body belt are substantially
more severe than the hazards associated with suspension in a harness.
In 1985, the U.S. Technical Advisory Group on Personal Equipment for
Protection Against Falling stated, in comments on another OSHA
rulemaking: ``The length of time which a fallen person can tolerate
suspension in a body belt is measured in a very few minutes under the
most favorable conditions'' (Ex. 0084). In addition, a 1984 U.S. Air
Force literature review recounted one study that found that ``two
subjects evaluated in . . . waist belt[s] with shoulder straps
tolerated suspension for 1 min 21 sec and 3 min'' (Ex. 0088).\115\ That
same study showed that subjects suspended in full body harnesses could
tolerate suspension for approximately 20 to 30 minutes (id.).
---------------------------------------------------------------------------
\115\ Hearon, B.F., Brinkley, J.W., ``Fall Arrest and Post-Fall
Suspension: Literature Review and Directions for Further Research,''
AFAMRL-TR-84-021, April 1984.
---------------------------------------------------------------------------
The tree care industry commented that, to the extent injuries are
occurring, they are caused by the failure of employees to use any fall
protection, rather than by the use of body belts. (See, for example,
Exs. 0174, 0200.) This argument supports, rather than undermines, a
requirement for harnesses in personal fall arrest systems. To the
extent better enforcement of fall protection requirements by employers
is a critical component of protecting employees in aerial lifts,
harnesses are preferable to body belts. It is not always possible to
detect from the ground whether an employee is wearing a body belt, but
it is relatively easy to determine if an employee is wearing a body
harness (Tr. 972-973). If employees initially resist the use of body
harnesses, as suggested by some commenters (see, for example, Exs.
0174, 0200, 0219), employers must be proactive in communicating the
need for, and ensuring the use of, the required equipment.
The Agency concludes that the use of a 0.9-meter shock-absorbing
lanyard with a body belt, as proposed by the tree trimming industry, is
not an adequate substitute for the use of a harness in a fall arrest
system. OSHA has not been persuaded to abandon its finding in the
Subpart M rulemaking that body belts present unacceptable risks in fall
arrest situations and should be prohibited as components of fall arrest
equipment. OSHA is adopting in the final rule the requirement proposed
in paragraph (b)(1) that personal fall arrest equipment meet Subpart M
of Part 1926. This provision appears in final Sec. 1926.954(b)(1)(i).
ULCC noted what it perceived as an implied, but unstated, revision
in the proposal to the provisions contained in the general industry
aerial lift standard (Sec. 1910.67(c)(2)(v)) requiring employees
working in aerial lifts to use body belts and lanyards. (See, for
example, Ex. 0174.)
In the preamble to the proposal, OSHA explained that it was relying
on the provisions in the aerial lift standards to establish the
employer's duty to provide fall protection for employees, but that
Subpart M would govern the criteria fall arrest equipment must meet (70
FR 34850). In other words, for work covered by this rule, body belts
would not be permitted in personal fall arrest systems. The ULCC
commented: ``OSHA's suggestion that [the aerial lift standard]
describes only the `duty' to use fall protection rather than the kind
of fall protection, respectfully, is a makeweight'' (Ex. 0502).
In light of ULCC's comments, the Agency is concerned that some
employers reading the final rule may mistakenly assume that the body
belts required by Sec. Sec. 1910.67(c)(2)(v) and 1926.453(b)(2)(v)
remain acceptable for use in personal fall arrest systems. In addition,
the Agency wants to make it clear in the final rule that work-
positioning equipment is unacceptable from the horizontal working
surface of an aerial lift. Employees working from aerial lifts covered
by the final rule must be protected using either a fall restraint
system or a personal fall arrest system. Therefore, OSHA is adding a
provision in final Sec. Sec. 1910.269(g)(2)(iv)(C)(1) and
1926.954(b)(3)(iii)(A) providing that employees working from aerial
lifts be protected with a fall restraint system or a personal fall
arrest system and that the provisions of the aerial lift standards
requiring the use of body belts and lanyards do not apply. This
provision clearly states the requirement contained in the proposal. As
a consequence of this change, the final rule does not include the text
in Note 1 to proposed Sec. 1910.269(g)(2)(iii)(C) and Note 1 to
proposed Sec. 1926.954(b)(3)(iii) referring to fall protection for
aerial lifts or referencing the general industry and construction
standards on aerial lifts. (The corresponding notes in the final rule
are Note 1 to Sec. 1910.269(g)(2)(iv)(C)(2) and (g)(2)(iv)(C)(3) and
Note 1 to Sec. 1926.954(b)(3)(iii)(B) and (b)(3)(iii)(C).)
OSHA is adopting revised requirements for work-positioning
equipment in Sec. 1926.954(b)(2).\116\ Section 1926.959 of existing
Subpart V contains requirements for body belts, safety straps,\117\ and
lanyards.\118\ This equipment was traditionally used as both work-
positioning equipment and fall arrest equipment in the maintenance and
construction of electric power transmission and distribution
installations. However, fall arrest equipment and work-positioning
equipment present significant differences in the way they are used and
in the forces they place on an employee's body. With fall arrest
equipment, an employee has freedom of movement within an area
restricted by the length of the lanyard or other device connecting the
employee to the anchorage. In contrast, and as explained earlier, work-
positioning equipment is used on a vertical surface to support an
employee in position while he or she works. The employee ``leans'' into
this equipment so that he or she can work with both hands free. If a
fall occurs while an employee is wearing fall arrest equipment, the
employee will free fall up to 1.8 meters (6 feet) before the slack is
removed and the equipment begins to arrest the fall. In this case, the
fall arrest forces can be high, and they need to be spread over a
relatively large area of the
[[Page 20388]]
body to avoid injury to the employee. Additionally, the velocity at
which an employee falls can reach up to 6.1 meters per second (20 feet
per second). Work-positioning equipment is normally used to prevent a
fall from occurring in the first place. If the employee slips and if
the work-positioning equipment is anchored, the employee will only fall
a short distance (no more than 0.6 meters (2 feet) under paragraph
(b)(3)(iv) of final Sec. 1926.954). This distance limits the forces on
the employee and the maximum velocity of a fall. Additionally, because
of the way the equipment is used, the employee should not be free
falling. Instead, the work-positioning equipment will be exerting some
force on the employee to stop the fall, thereby further limiting the
maximum force and velocity. As long as the employee is working on a
vertical surface, the chance of an employee using work-positioning
equipment falling out of, or being suspended at the waist in, a body
belt is extremely low.
---------------------------------------------------------------------------
\116\ In Sec. 1910.269(g)(2)(ii), OSHA proposed to require body
belts and positioning straps for work positioning to meet Sec.
1926.954(b)(2). The final rule duplicates the requirements of Sec.
1926.954(b)(2) in Sec. 1910.269(g)(2)(iii) rather than referencing
them.
\117\ ``Safety straps'' is an older, deprecated term for
``positioning straps.''
\118\ Existing Sec. 1926.500(a)(3)(iii) states that additional
performance requirements for personal climbing equipment, lineman's
body belts, safety straps, and lanyards are provided in subpart V.
OSHA is revising the language in this provision to make it
consistent with the terms used in final Subpart V. Furthermore,
because the Agency is adopting, in subpart V, an additional
requirement for fall arrest equipment used by employees exposed to
electric arcs (as described earlier in this section of the
preamble), OSHA is adding fall arrest equipment to the list of
equipment in Sec. 1926.500(a)(3)(iii). As revised, Sec.
1926.500(a)(3)(iii) states that additional performance requirements
for fall arrest and work-positioning equipment are provided in
Subpart V.
---------------------------------------------------------------------------
In the final rule, OSHA is applying requirements to personal fall
arrest systems that differ from the requirements that apply to work-
positioning equipment. As discussed previously, personal fall arrest
systems must meet subpart M of part 1926, as required by paragraph
(b)(1)(i), supplemented by the requirement in final paragraph
(b)(1)(ii) that the equipment withstand exposure to electric arcs.
Work-positioning equipment must meet the requirements contained in
paragraph (b)(2) of the final rule. Employers engaged in electric power
transmission and distribution work may use the same equipment for fall
arrest and for work positioning provided the equipment meets both sets
of requirements. In fact, as noted in the preamble to the proposal,
several manufacturers market combination body harness-body belt
equipment, which can be used as fall arrest systems by employees
working on horizontal surfaces or as work-positioning systems
supporting employees working on vertical surfaces (70 FR 34850).
Paragraph (b)(2) of the final rule is based on existing Sec.
1926.959 and ASTM F887-04, Standard Specifications for Personal
Climbing Equipment, which was the latest edition of the national
consensus standard applicable to work-positioning equipment when OSHA
developed the proposed rule (Ex. 0055). Although OSHA is adopting
requirements derived from the ASTM standard, the final rule is written
in performance-oriented terms. Detailed specifications contained in the
ASTM standard, which do not directly impact the safety of employees,
were not included in the final rule. The Agency believes that this
approach will retain the protection for employees afforded by the ASTM
standard, while giving employers flexibility in meeting the OSHA
standard and accommodating future changes in the ASTM standard without
needing to change the OSHA standard. This is similar to the approach
OSHA took in final Sec. 1926.97, discussed previously.
While the ASTM standard does not cover lanyards, paragraph (b)(2),
as proposed, would have applied many of the requirements based on the
ASTM standard to lanyards. Existing Sec. 1926.959 imposes the same
basic requirements on lanyards.
OSHA requested comment on whether any of the proposed requirements
for work-positioning equipment should not be applicable to lanyards.
Some commenters supported the Agency's proposal. (See, for example,
Exs. 0211, 0230.) For instance, IBEW stated:
[L]anyards used for fall protection for electric power
transmission and distribution work [already] meet the requirements
of ASTM F887-04. Therefore these requirements, as proposed, should
be applicable to lanyards used for work positioning equipment. [Ex.
0230]
However, Buckingham Manufacturing Company, a manufacturer of work-
positioning equipment used by line workers, opposed the application of
some of the proposed requirements for work-positioning equipment to
lanyards:
Buckingham Mfg. recommends including a section on lanyards to
remove requirements outlined in the referenced sections that are not
applicable to lanyards such as: (b)(2)(vii) and including at least
criteria such as strength requirements for the rope or webbing used
to manufacture . . . a lanyard, the minimum number of rope tucks for
rope lanyards, the length of stitching for turnover at ends of web
lanyards, stitching used be of a contrasting color to facilitate
visual inspection, etc. [Ex. 0199]
ASTM F887-04 refers to the straps used with work-positioning
equipment as ``positioning straps,'' not lanyards.\119\ That consensus
standard uses the term ``lanyard'' only with respect to personal fall
arrest equipment. In addition, subpart M uses the term ``lanyard'' only
in the requirements applicable to personal fall arrest systems in Sec.
1926.502(d). However, existing Sec. 1926.959 applies to ``body belts,
safety straps, and lanyards'' used for either work positioning or fall
arrest. Because the term ``lanyard'' is most typically used with
reference to fall arrest equipment, OSHA is concerned that using that
term in requirements for work-positioning equipment could lead
employers or employees to believe that work-positioning equipment is
acceptable for use in fall arrest situations, for example, when an
employee is working from a horizontal surface. For these reasons, OSHA
decided to use the term ``positioning strap'' instead of lanyard in
final paragraph (b)(2) to describe the strap used to connect a body
belt to an anchorage in work-positioning equipment. Thus, any strap
used with work-positioning equipment is a ``positioning strap'' for the
purposes of paragraph (b)(2). This language also should address
Buckingham Manufacturing's concerns that some of the proposed
requirements were inapplicable to lanyards. The Agency believes that
Buckingham Manufacturing's comment was referring to lanyards used with
personal fall arrest systems, which OSHA recognizes may not meet all of
the requirements for positioning straps in final Sec. 1926.954(b)(2).
Paragraph (b)(2)(vii) contains specifications for positioning straps
that are essential to electric power generation, transmission, and
distribution work, including requirements for electrical performance,
strength, and flame resistance (Ex. 0055). Lanyards, which are used
with personal fall arrest systems, have to meet appropriate strength
and, if necessary, arc-resistance requirements under subpart M and
final Sec. 1926.954(b)(1)(ii).
---------------------------------------------------------------------------
\119\ ASTM F887-12\e1\ uses the term ``adjustable positioning
lanyards'' for equipment used as part of certain positioning
devices. OSHA treats these lanyards as ``positioning straps'' under
the final rule.
---------------------------------------------------------------------------
Paragraph (b)(2)(i), which is being adopted without substantive
change from the proposal, requires hardware for body belts and
positioning straps to be made from drop-forged steel, pressed steel,
formed steel, or equivalent material. This hardware also must have a
corrosion-resistant finish. Surfaces must be smooth and free of sharp
edges. These requirements ensure that the hardware is durable, strong
enough to withstand the forces likely to be imposed, and free of sharp
edges that could damage other parts of the work-positioning equipment.
These requirements are equivalent to existing Sec. 1926.959(a)(1),
except that the existing standard does not permit hardware to be made
of any material other than drop-forged or pressed steel. Although ASTM
F887-04 requires hardware to be made
[[Page 20389]]
of drop-forged steel,\120\ OSHA explained in the preamble to the
proposal that, while the drop-forged steel process produces hardware
that more uniformly meets the required strength criteria and will
retain its strength over a longer period than pressed or formed steel,
it is possible for other processes to produce hardware that is
equivalent in terms of strength and durability (70 FR 34851).
Paragraphs (d)(1) and (e)(3) of Sec. 1926.502 already permit
``connectors'' (that is, ``hardware'' as that term is used in this
final rule) to be made of materials other than drop-forged or pressed
steel.
---------------------------------------------------------------------------
\120\ The current edition of this standard, ASTM F887-12\e1\,
also requires hardware to be made from drop-forged steel in Section
15.4.1.1.
---------------------------------------------------------------------------
OSHA invited comments on whether alternative materials would
provide adequate safety to employees. Most commenters responding to
this issue supported the proposed language accepting the use of
equivalent materials. (See, for example, Exs. 0126, 0162, 0173, 0175,
0186, 0230.) For instance, Ms. Salud Layton of the Virginia, Maryland &
Delaware Association of Electric Cooperatives commented:
We support the flexibility OSHA [is] offering in this area.
Allowing hardware to be made of material other than drop-forged or
pressed steel allows for potential alternatives to be evaluated for
use. Other material, however, must meet the strength and durability
criteria of drop-forged or pressed steel materials. [Ex. 0175]
Other commenters supported the proposal because it would permit the use
of alternative materials that might be developed in the future (Exs.
0162, 0186, 0230). Mr. Daniel Shipp with ISEA commented that the ``use
of non-ferrous materials, including high-tensile aluminum with [a]
protective anodize coating, is common'' and noted that there are
``criteria [available] for evaluating the equivalence between forged
alloy steel and other materials'' (Ex. 0211).
Although OSHA received no outright opposition to the proposal, ASTM
Committee F18 on Electrical Protective Equipment for Workers, the
committee responsible for developing ASTM F887, submitted the following
statement from Mr. Hans Nichols, P.E., Metallurgical Consulting:
My opinion is that forgings are superior to stampings. The
principal advantage of forgings is control of grain direction to
match the part geometry. The grain direction of a stamping will be
oriented transverse to the part in some areas. Since the mechanical
properties, i.e.--yield strength and impact strength, are lower in
the transverse direction, this area of the part would be a weak
point. [Ex. 0148]
OSHA agrees that some materials have advantages over others and
expects that manufacturers typically base their design decisions on
factors such as these. However, the fact that forgings may result in
more uniform strength throughout a material than stampings is not
relevant to the overall strength of hardware. It is the area of least
strength that determines whether hardware has sufficient overall
strength, and the design-test requirements in the final rule (discussed
later in this section of the preamble) ensure that hardware, and the
entire work-positioning system, are sufficiently strong. In other
words, the testing requirements in the rule ensure that the weakest
part of the weakest piece of the system will not fail under conditions
likely to be encountered during use. In addition, the final rule
requires that the hardware be made of material that has strength and
durability equivalent to that of drop-forged, pressed, or formed steel,
materials used successfully for work-positioning equipment for decades.
Therefore, OSHA is including paragraph (b)(2)(i) in the final rule
substantially as proposed.
Paragraph (b)(2)(ii), which is being adopted without substantive
change from the proposal, requires buckles to be capable of
withstanding an 8.9-kilonewton (2,000-pound-force) tension test with a
maximum permanent deformation no greater than 0.4 millimeters (0.0156
inches). This requirement, which also can be found in existing Sec.
1926.959(a)(2), will ensure that buckles do not fail if a fall occurs.
Paragraph (b)(2)(iii), which is being adopted without substantive
change from the proposal, requires that D rings be capable of
withstanding a 22-kilonewton (5,000-pound-force) tensile test without
cracking or breaking. (A D ring is a metal ring in the shape of a
``D.'' See Figure 2, which shows a snaphook and a D ring.) This
provision, which is equivalent to existing Sec. 1926.959(a)(3), will
ensure that D rings do not fail if a fall occurs.
Paragraph (b)(2)(iv), which is being adopted without substantive
change from the proposal, is equivalent to existing Sec.
1926.959(a)(4) and requires snaphooks to be capable of withstanding a
22-kilonewton (5,000-pound-force) tension test without failure. A note
following this provision indicates that distortion of the snaphook
sufficient to release the keeper is considered to be tensile failure.
The language of the note in the final rule was revised from the
proposal to make it clear that such distortion is only one form of
failure. The snaphook breaking completely is a more obvious failure not
mentioned in the note.
Paragraph (b)(2)(v), which is being adopted without change from the
proposal, prohibits leather or leather substitutes from being used
alone as a load-bearing component of a body-belt and positioning-strap
assembly. This is a new requirement for Subpart V and was derived from
ASTM F887-04, Sections 14.2.1 and 15.2.1.\121\ The requirement is
necessary because leather and leather substitutes do not retain their
strength as they age. Because this loss in strength is not always easy
to detect by visual inspection, it can lead to failure under fall
conditions.
---------------------------------------------------------------------------
\121\ These requirements are also contained in the latest
edition, ASTM F887-12\e1\, in Sections 14.2.1 and 15.2.1.1.
---------------------------------------------------------------------------
Paragraph (b)(2)(vi), which is being adopted without substantive
change from the proposal, requires that plied fabric used in
positioning straps and in load-bearing portions of body belts be
constructed so that no raw edges are exposed and the plies do not
separate. This new requirement, which also is based on ASTM F887-04, in
this instance, Sections 14.2.2 and 15.2.2, will prevent plied fabric
from separating, which could cause it to fail under fall
conditions.\122\
---------------------------------------------------------------------------
\122\ These requirements are also contained in the latest
edition, ASTM F887-12\e1\, in Sections 14.2.2 and 15.2.1.2.
---------------------------------------------------------------------------
Although work-positioning equipment used in electric power
transmission and distribution work is not to be used as insulation from
live parts, positioning straps could come into accidental contact with
live parts while an employee is working. Thus, OSHA deems it important
for this equipment to provide a specified level of insulation.
Accordingly, the Agency proposed, in paragraphs (b)(2)(vii)(A) and
(b)(2)(vii)(B), to require positioning straps to be capable of passing
dielectric and leakage current tests.\123\ Similar requirements are
found in existing Sec. 1926.959(b)(1). The voltages listed in the
proposed paragraphs were alternating current. A note following proposed
paragraph (b)(2)(vii)(B) indicated that equivalent direct current tests
also would be acceptable.
---------------------------------------------------------------------------
\123\ The dielectric and leakage-current tests required by these
paragraphs involve attaching electrodes to the fall protection
equipment, applying a test voltage across the electrodes, and
checking for deterioration (in the case of the dielectric test) or
measuring leakage current (in the case of the leakage-current test).
ASTM F887-12\e1\ includes test methods for these two tests.
---------------------------------------------------------------------------
In the preamble to the proposed rule, OSHA explained that ASTM
F887-04 did not require positioning straps to pass a withstand-voltage
test (70 FR
[[Page 20390]]
34851). Instead, the consensus standard stated in a note that the
fabric used in the positioning straps must pass a withstand-voltage
test. The Agency invited comment on whether performing electrical tests
on positioning straps is necessary for employee safety in electric
transmission and distribution work (that is, whether the requirements
proposed in paragraphs (b)(2)(vii)(A) and (b)(2)(vii)(B) were
necessary).\124\ A number of commenters responded to this question.
Some commenters supported OSHA's proposal. (See, for example, Exs.
0148, 0230.) For instance, IBEW explained:
---------------------------------------------------------------------------
\124\ The preamble to the proposal asked specifically about the
withstand test requirement proposed in paragraph (b)(2)(vii)(A);
however, most commenters responded to the question of whether there
is a need to perform electrical tests on positioning straps (the
withstand test and the leakage test proposed in paragraph
(b)(2)(vii)(B)).
Positioning straps should offer a minimum level of insulation in
the event [the] strap comes in contact with energized parts. The
manufacturing specifications from ASTM F887-04 do not ensure the
positioning strap actually offers any level of insulation. As stated
in the proposal, the ASTM requirements only require the fabric used
to make the strap be tested for leakage current. Other products used
[in] the manufacture of the strap could . . . jeopardize the
electrical [insulation] integrity of the fabric. Therefore, the
leakage current of the finished product will not be known without a
---------------------------------------------------------------------------
separate test. [Ex. 0230]
ASTM commented that ``requirements in ASTM F887 04 for leakage
current and withstand testing of the positioning strap material in
Sections 15.3.1 and 15.3.1--Note 2 are adequate for the performance of
the positioning strap'' (Ex. 0148). The organization recommended that
the ASTM language ``be repeated in the Final 1926.954, or incorporated
by reference'' (id.).
Other commenters did not see a need to perform electrical tests on
positioning straps. (See, for example, Exs. 0162, 0173, 0186, 0219.)
For instance, Mr. Anthony Ahern with Ohio Rural Electric Cooperatives
argued: ``Given the environment these devices will be used in, within 5
minutes of being used the first time they will probably have enough
dirt and wood preservative ground into them that they couldn't pass
such a test again'' (Ex. 0186). He also noted that this equipment has
been in service for years and he is not aware of any accidents that
have occurred due to the breakdown of a positioning strap (id.). Mr.
Allen Oracion with Energy United EMC maintained that positioning straps
will be separated from energized parts by at least the minimum approach
distance, making withstand tests unnecessary (Ex. 0219).
OSHA believes that requiring positioning straps to be capable of
passing the electrical tests in proposed Sec. 1926.954(b)(2)(vii)(A)
and (b)(2)(vii)(B) will provide an additional measure of protection to
employees if a conductor or other energized part slips and lands on the
strap or if the strap slips from the employee's hand and lands on an
energized part. In response to Mr. Oracion's comment, the Agency notes
that the minimum approach distance will not always protect employees
exposed to electric-shock hazards. For example, minimum approach
distances do not apply to conductors on which work is being performed
by employees using rubber insulating gloves (as explained under the
discussion of Sec. 1926.960(c)(1) of the final rule). The proposed
withstand- and leakage-testing requirements will confirm that the
fabric used in the manufacture of the strap will provide insulation
from electrical contact and that the manufacturing process that created
the strap did not compromise the fabric's insulating properties.
Although the equipment may become contaminated during use, as noted by
Mr. Ahern, the inspection requirements in Sec. 1926.954(b)(3)(i) of
the final rule (discussed later in this section of the preamble) will
ensure that any contamination that can affect the insulating properties
of the equipment will be identified and removed. In addition, any
contamination will normally be on the portion of the positioning strap
in contact with a pole; the remaining portion of the strap will still
provide a measure of protection.
The testing requirements in final paragraphs (b)(2)(vii)(A) and
(b)(2)(vii)(B) are also equivalent to the tests required by ASTM F887-
12\e1\ (Section 15.3.1 and Note 2). It is not clear why ASTM included
the requirement that positioning straps pass a withstand test in a note
rather than in the rule itself. OSHA is including the requirement that
positioning straps be capable of passing a withstand test in the text
of final Sec. 1926.954(b)(2)(vii)(A) to make it clear that this
provision is mandatory. The Agency believes that straps currently being
manufactured and used usually meet the final provisions. There is no
evidence in the rulemaking record that current positioning straps do
not meet these requirements. Therefore, OSHA is including paragraphs
(b)(2)(vii)(A) and (b)(2)(vii)(B) in the final rule as proposed.
Paragraphs (b)(2)(vii)(C) and (b)(2)(vii)(D), which are being
adopted without substantive change from the proposal, contain new
requirements for positioning straps to be capable of passing tension
tests and buckle-tear tests. These tests are based on ASTM F887-04,
sections 15.3.2 and 15.3.3, and will ensure that individual parts of
positioning straps have adequate strength and will not fail during a
fall.\125\
---------------------------------------------------------------------------
\125\ These requirements are also contained in the latest
edition, ASTM F887-12\e1\, in Section 15.3.2 and 15.3.3.
---------------------------------------------------------------------------
Paragraph (b)(2)(vii)(E) requires positioning straps to be capable
of passing a flammability test (described in Table V-1). This
requirement, and the test in Table V-1, are based on ASTM F887-04,
Section 15.3.4.\126\ If an electric arc occurs while an employee is
working, the work-positioning equipment must be capable of supporting
the employee in case he or she loses consciousness. It is particularly
important for the positioning strap to be resistant to igniting,
because, once ignited, it would quickly lose its strength and fail.
---------------------------------------------------------------------------
\126\ This requirement is also contained in the latest edition,
ASTM F887-12\e1\, in Section 15.3.4.
---------------------------------------------------------------------------
Mr. Pat McAlister with Henry County REMC questioned the ``value in
the proposed arc testing requirement'' because his company was ``not
aware of any situation where exposure to thermal energy has contributed
to failure of'' positioning straps (Ex. 0210).
OSHA responds that, although paragraph (b)(2)(vii)(E) will help
ensure that positioning straps do not fail if an electric arc occurs,
the standard just requires positioning straps to be capable of passing
a flammability test; the standard does not require electric-arc
testing. As noted later in the discussion of Sec. 1926.960(g) of the
final rule, electric power generation, transmission, and distribution
work exposes employees to hazards from electric arcs. Paragraph
(b)(2)(vii)(E) of Sec. 1926.954 protects against some of those
hazards, including ignition of the positioning strap, which could lead
to failure of the strap and burns to the employee. ASTM F887 has
required positioning straps to be capable of passing a flammability
test since 1988, so the Agency is not surprised that Mr. McAlister is
not aware of failures of positioning straps in electric-arc exposures.
Having ASTM adopt a requirement for positioning straps to pass a
flammability test is evidence that the consensus of industry opinion is
that such testing is necessary. Therefore, OSHA is including paragraph
(b)(2)(vii)(E) in the final rule as proposed. (OSHA, however, has made
nonsubstantive, clarifying changes to final Table V-1.)
[[Page 20391]]
Paragraph (b)(2)(viii), which is being adopted without substantive
change from the proposal, requires the cushion part of a body belt to
be at least 76 millimeters (3 inches) wide, with no exposed rivets on
the inside. This requirement is equivalent to existing Sec.
1926.959(b)(2)(i) and (ii).
Existing Sec. 1926.959(b)(2)(iii), which requires the cushion part
of the body belt to be at least 0.15625 inches thick if made of
leather, was omitted from the final rule. The strength of the body belt
assembly, which this existing provision addresses, is now adequately
addressed by the performance-based strength criteria specified in final
Sec. 1926.954(b)(2)(xii) (discussed later in this section of the
preamble). Additionally, as noted previously, load-bearing portions of
the body belt may no longer be constructed of leather alone under
paragraph (b)(2)(v) of the final rule.
Paragraph (b)(2)(ix), which is being adopted without substantive
change from the proposal, requires that tool loops on a body belt be
situated so that the 100 millimeters (4 inches) at the center of the
back of the body belt (measured from D ring to D ring) are free of tool
loops and other attachments. OSHA based this requirement on ASTM F887-
04, Section 14.4.3, which is similar to existing Sec. 1926.959(b)(3).
This requirement will prevent spine injuries to employees who fall onto
their backs while wearing a body belt, which could happen to an
employee walking on the ground before or after climbing a pole.
Existing Sec. 1926.959(b)(2)(iv) requires body belts to contain
pocket tabs for attaching tool pockets. ASTM F887-04 also contained a
requirement that body belts have pocket tabs. In the proposal, OSHA
stated that it did not consider provisions regarding pocket tabs to be
necessary for the protection of employees; the Agency believed that
these requirements ensured that body belts were suitable as tool belts,
but did not contribute significantly to the safety of employees (70 FR
34851).
ASTM Committee F18 on Electrical Protective Equipment for Workers
clarified the purpose of the requirements for pocket tabs in the
consensus standard as follows:
[Pocket tabs are] addressed in ASTM F887-04, Section
14.4.1\[127]\ as follows: ``The belt shall have pocket tabs
extending at least 1\1/2\ (3.8 cm) down, and with the
point of attachment at least 3 in. (7.6 cm) back of the inside of
the circle dee rings on each side for the attachment of pliers or
tool pockets. On shifting dee belts, the measurement for pocket tabs
shall be taken when the dee ring section is centered.''
---------------------------------------------------------------------------
\127\ Section 14.3.1 in ASTM F887-12\e1\ contains an identical
requirement.
---------------------------------------------------------------------------
* * * * *
The primary reason for the specific placement of these pocket
tabs is to assist in eliminating the interference of tools being
carried on the belt with the proper engagement of a positioning
strap snaphook into the body belt dee ring.
Therefore, this detail is important for the safety of employees
using these body belts. [Ex. 0148]
The committee recommended that OSHA either adopt the ASTM language or
incorporate it by reference.
OSHA does not believe that pocket tabs are a hazard. The tabs are
flush with the body belt and extend down from it. They do not interfere
with the attachment of snaphooks to the D rings. OSHA agrees that tool
pockets fastened to the tabs, or the tools in those pockets, could
interfere under certain conditions. For example, a large tool or pocket
could interfere with the attachment of snaphooks and D rings even with
the tabs positioned as required by the consensus standard. The Agency
believes that this hazard is better addressed by the general
requirement in final paragraph (b)(3)(i) (discussed later in this
section of the preamble) that work-positioning equipment be inspected
to ensure that it is in safe working condition before use. In addition,
the ASTM committee did not explain why tabs are necessary in the first
place. Therefore, OSHA is not adopting the committee's recommendation
to add the ASTM requirement on pocket tabs in the final rule.
Existing Sec. 1926.959(b)(3) permits a maximum of four tool loops
on body belts. As explained in the preamble to the proposal, OSHA does
not believe that this provision is necessary for the protection of
employees (70 FR 34851). Like existing Sec. 1926.959(b)(2)(iv), this
requirement ensures only that body belts are suitable as tool belts.
OSHA received no comments on the proposed removal of this requirement,
and the final rule removes this requirement from subpart V.\128\
---------------------------------------------------------------------------
\128\ Existing Sec. 1926.959(b)(3) also requires the 100-
millimeter (4-inch) section of the body belt in the middle of the
back to be free of tool loops and other attachments. This portion of
the existing paragraph is retained as Sec. 1926.954(b)(2)(ix) in
the final rule, as described previously.
---------------------------------------------------------------------------
Paragraph (b)(2)(x), which is being adopted without change from the
proposal, requires copper, steel, or equivalent liners to be used
around the bars of D rings. This provision, which duplicates existing
Sec. 1926.959(b)(4), will prevent wear between the D ring and the body
belt fabric. Such wear could contribute to failure of the body belt
during use.
In paragraph (b)(2)(xi), OSHA proposed that snaphooks used as part
of work-positioning equipment be of the locking type. A snaphook has a
keeper designed to prevent the D ring to which it is attached from
coming out of the opening of the snaphook. (See Figure 1.) However, if
the design of the snaphook is not compatible with the design of the D
ring, the D ring can roll around, press open the keeper, and free
itself from the snaphook. (See Figure 2.)
[[Page 20392]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.000
For many years, ASTM F887 had a requirement that snaphooks be
compatible with the D rings with which they were used. Even with this
requirement, however, accidents resulting from snaphook roll-outs still
occurred. As OSHA explained in the preamble to the proposal, several
factors account for this condition (70 FR 34852). First, while one
manufacturer can (and most do) thoroughly test its snaphooks and its D
rings to ensure ``compatibility,'' no manufacturer can test its
hardware in every conceivable combination with other manufacturers'
hardware, especially since some models of snaphooks and D rings are no
longer manufactured. While an employer might be able to test all of the
different hardware combinations with its existing equipment, the
employer normally does not have the expertise necessary to conduct such
tests in a comprehensive manner. Second, snaphook keepers can be
depressed by objects other than the D rings to which they are attached.
For example, a loose guy (a support line) could fall onto the keeper
while an employee is repositioning himself or herself. This situation
could allow the D ring to escape from the snaphook, and the employee
would fall as soon as he or she leaned back into the work-positioning
equipment. The locking-type snaphooks OSHA proposed to require will not
open unless employees release the locking mechanisms.
A few commenters objected to the requirement for locking snaphooks,
maintaining that existing pole straps with nonlocking snaphooks have
been used safely and effectively for many years. (See, for example,
Exs. 0210, 0225.) Mr. Jonathan Glazier with the National Rural Electric
Cooperative Association (NRECA) questioned the safety benefits of
locking snaphooks, commenting:
Is the cost of replacing the thousands of non-locking snaphooks
in use today outweighed by the benefit? Certainly workers are
familiar with the rudimentary technology presented by non-locking
snaphooks, so the danger they present is low. [Ex. 0233]
A majority of the rulemaking participants who commented on this
issue agreed that the proposed requirement for locking snaphooks was
justified. (See, for example, Exs. 0167, 0169, 0213; Tr. 579.) For
instance, Quanta Services commented that ``the current requirement [to
use] snaphooks compatible with the particular D rings with which they
are used is not sufficient because accidents from snaphook rollover
still occur'' and agreed with OSHA that the proposal to require locking
snaphooks ``will provide greater protection'' (Ex. 0169).
Snaphook rollout is a recognized hazard, as indicated by updated
requirements in the consensus standard. The ASTM committee believed
that the former requirement for compatibility between snaphooks and D
rings was inadequate to protect employees; thus, the committee included
a requirement for locking snaphooks in ASTM F887-04 (Ex. 0055).
Evidence in the record indicates that the committee was correct; one
exhibit showed that two workers were killed when the snaphooks they
were using apparently rolled out (Ex. 0003).\129\ OSHA considered the
record on this issue and concluded that the proposed requirement for
locking snaphooks is justified; therefore, the Agency is including the
proposed provision in the final rule.
---------------------------------------------------------------------------
\129\ Descriptions of these two accidents can be viewed at:
https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=922336&id=14340061.
---------------------------------------------------------------------------
Mr. Lee Marchessault with Workplace Safety Solutions recommended
that the term ``double locking type'' be used rather than ``locking
type'' (Ex. 0196; Tr. 579). His comment addressed the reference to
locking snaphooks in proposed paragraph (b)(3)(vi) (discussed later in
this section of the preamble), but, because paragraph (b)(2)(xi)
contains the requirement that snaphooks on positioning straps be of the
locking type, his comment applies equally here.
The devices specified in the standard are ``locking snaphooks.''
They are also known as ``double-locking snaphooks.'' However, this
latter term is a misnomer. There is only a single locking mechanism.
The keeper, which ``keeps'' the snaphook on the D ring, is not self-
locking. Consequently, these devices are correctly known as ``locking
[[Page 20393]]
snaphooks,'' and OSHA is using this term in the final rule.
In issuing the proposal, OSHA recognized that there might be
thousands of existing nonlocking snaphooks currently in use and
requested comment on whether it should phase in the requirement for
locking snaphooks for older equipment or allow employers to continue
using existing equipment that otherwise complies with the standard
until it wears out and must be replaced.
Several commenters recommended grandfathering existing equipment
and requiring that only newly purchased positioning straps be equipped
with locking snaphooks. (See, for example, Exs. 0162, 0175, 0210, 0224,
0225, 0227, 0233.) For instance, the Virginia, Maryland & Delaware
Association of Electric Cooperatives commented:
[G]randfathering existing equipment for those companies that
have not started utilizing locking snap-hooks is prudent. For
companies currently using older equipment, the requirement should be
that as the older equipment is phased out or worn out, new equipment
must be the locking snap-hook type. [Ex. 0175]
In addition, Mr. Glazier with NRECA was concerned that requiring an
immediate switch to locking snaphooks could lead to a shortage of
compliant equipment (Ex. 0233).
Other commenters argued that there should be little or no phase-in
period because nonlocking snaphooks have not been available for over 10
years and because employees would be left at risk. (See, for example,
Exs. 0148, 0199, 0212.) TVA commented that it had ``prohibited
nonlocking snaphooks for a number of years'' before OSHA's proposal
(Ex. 0213). The Southern Company and ASTM Committee F18 recommended a
phase-in period of no more than 12 months (Exs. 0148, 0212). Buckingham
Manufacturing Company recommended a phase-in period of no more than 3
months (Ex. 0199).
According to the ASTM committee, manufacturers stopped producing
nonlocking snaphooks before 1998 (Ex. 0148). In addition, evidence in
the record indicates that the average useful life of a body belt or
body harness is 5 years (Ex. 0080). The Agency believes that the useful
life of positioning straps (to which snaphooks are affixed) also is
approximately 5 years because they are made from the same materials and
are subject to the same conditions of use. Thus, any nonlocking
snaphooks still remaining in use are substantially beyond their
expected useful life and are probably in need of replacement. In
addition, there is evidence in the record that the vast majority of
positioning straps in use already have locking snaphooks. Mr. James
Tomaseski of IBEW testified that, based on a survey of the union's
members, 80 percent of electric utilities and contractors performing
work covered by the final rule require the use of locking snaphooks
(Tr. 976). He also testified that locking snaphooks are used even by
companies that do not require them and that there will not be a problem
with availability (Tr. 975-976). Therefore, OSHA concludes that a
phase-in period of 90 days should be adequate to comply with the
requirement. Compliance with paragraph (b)(2)(xi) is required on the
effective date of the final rule: July 10, 2014.
OSHA proposed three requirements for locking snaphooks to ensure
that keepers do not open without employees intentionally releasing
them. First, for the keeper to open, a locking mechanism would have to
be released, or a destructive force would have to be impressed on the
keeper (paragraph (b)(2)(xi)(A)). Second, a force in the range of 6.7 N
(1.5 lbf) to 17.8 N (4 lbf) would be required to release the locking
mechanism (paragraph (b)(2)(xi)(B)). Third, with a force on the keeper
and the locking mechanism released, the keeper must be designed not to
open with a force of 11.2 N (2.5 lbf) or less, and the keeper must
begin to open before the force exceeds 17.8 N (4 lbf) (paragraph
(b)(2)(xi)(C)).\130\ These requirements are based on ASTM F887-04,
section 15.4.1.\131\ Proposed paragraph (b)(2)(xi)(C), relating to the
spring tension on the keeper, was equivalent to existing Sec.
1926.959(b)(6).
---------------------------------------------------------------------------
\130\ In proposed paragraphs (b)(2)(xi)(B) and (b)(2)(xi)(C),
the metric units were not equal to the English units. The metric
units were corrected in the final rule.
\131\ These requirement are also contained in the latest
edition, ASTM F887-12\e1\, in Section 15.4.2.1.
---------------------------------------------------------------------------
Mr. Daniel Shipp with ISEA objected to these proposed requirements
and maintained that the provisions on work-positioning equipment should
be consistent with Sec. 1910.66 (Powered platforms for building
maintenance), Appendix C, and Sec. 1926.502 (Fall protection systems
criteria and practices), commenting:
Neither of these [existing] standards set forth detailed
specifications for the forces required to actuate the locking and
gate mechanisms of snaphooks. The determining factors that relate
most closely to incidents of accidental disengagement of a snaphook
from its connector are (a) the compatibility in size and shape of
the connecting element, and (b) the tensile strength of the gate in
the closed and locked position, which are fully discussed in 1910.66
and 1926.502. It is difficult to envision one range of force
requirements that would apply equally to all locking snaphooks
because of the wide variety of existing and possible snaphook
designs.
OSHA should limit its regulation of self-closing and self-
locking snaphooks to use in work positioning applications that
follow existing fall protection regulations. The addition of further
restrictive requirements will have the effect of possibly
eliminating otherwise safe and efficient equipment from the
marketplace without any demonstrable improvement in worker safety.
[Ex. 0211]
It is not clear from Mr. Shipp's comment whether he opposes the
requirement that snaphooks be of the locking type. If he does, there is
ample evidence in the record, as discussed previously, to support the
adoption of a requirement for locking snaphooks. Therefore, the Agency
will focus on his comments relating to the forces used to unlock and
open keepers. The proposed paragraphs ensure the adequacy of the
locking mechanism by requiring a destructive force to open the keeper
if it is not first unlocked and by specifying the minimum force
required to open the locking mechanism. The proposed paragraphs also
ensure that the keeper does not open unintentionally if the locking
mechanism is opened accidentally (for example, by a loose conductor
striking it), or if it breaks.
In addition to specifying minimum forces, the proposed paragraphs
specified the maximum forces necessary to open the locking mechanism
and the keeper when the locking mechanism is open. Because this
equipment is frequently used with rubber insulating gloves and leather
protectors, employees have limited dexterity when they are opening and
closing keepers (Ex. 0173). Snaphook keepers that are too difficult to
unlock or open by employees wearing rubber insulating gloves could
interfere with connecting a snaphook to a D ring and lead to falls. In
addition, employees develop a rhythm, buckling and unbuckling the
positioning straps into the D rings of their body belts (see, for
example, 269-Ex. 3-11). Snaphook keepers that are too difficult to
unlock or open will interfere with this rhythm, potentially leading to
falls. These conditions are not present for employees working from
power platforms covered by Sec. 1910.66 or in general construction
work covered by Sec. 1926.502.
As noted previously, existing subpart V already requires the
opening force on the keeper to be within the range specified in the
proposal. Also, the inclusion of similar provisions in ASTM F887 is
evidence that the ASTM committee concluded that there is a need for the
requirements proposed in paragraph (b)(2)(xi). For these reasons,
[[Page 20394]]
OSHA is including paragraphs (b)(2)(xi)(A), (b)(2)(xi)(B), and
(b)(2)(xi)(C) in the final rule as proposed. (As previously noted, OSHA
has corrected the metric units in these provisions in the final rule.)
Mr. Frank Owen Brockman of Farmers Rural Electric Cooperative
Corporation recommended that OSHA prohibit the use of any snaphook that
requires employees to remove gloves before opening the snaphook (Ex.
0173). As noted earlier, the objective performance requirements in
paragraph (b)(2)(xi) will ensure that snaphooks meeting the standard
are usable by employees wearing rubber insulating gloves and leather
protectors. The Agency does not believe that adding a requirement that
snaphooks be capable of being opened by an employee wearing gloves will
improve the safety of these devices. OSHA believes, however, that
employers will consider this facet of snaphook design when selecting
positioning straps, if only to minimize employee complaints.
Existing Sec. 1926.959(b)(7) requires body belts, safety straps,
and lanyards to be capable of passing a drop test in which a test load
is dropped from a specific height and the equipment arrests the fall.
The test consists of dropping a 113.4-kg (250-lbm) bag of sand a
distance of either 1.2 meters (4 feet) or 1.8 meters (6 feet), for
safety straps and lanyards, respectively.\132\
---------------------------------------------------------------------------
\132\ As noted earlier, existing Sec. 1926.959 covers body
belts, safety straps, and lanyards as both fall arrest and work-
positioning equipment. Paragraph (b)(2) of final Sec. 1926.954
covers only work-positioning equipment. Lanyards, which are used in
fall arrest and are not covered in final Sec. 1926.954(b)(2), have
to be capable of withstanding higher forces as required by Sec.
1926.502(d)(9).
---------------------------------------------------------------------------
OSHA explained in the preamble to the proposal that ASTM adopted a
different test in ASTM F887-04 (70 FR 34853). Under the existing OSHA
test, the bag of sand can be fitted with the body belt in different
ways, resulting in tests that are not necessarily consistent among
different testing laboratories. To overcome this problem, ASTM 887-04
adopted a drop test that uses a rigid steel mass of a specified design.
To compensate for differences between a rigid mass and the more
deformable human body, the ASTM standard uses a lower test mass, 100 kg
(220 lbm), and a shorter drop height, 1 meter (39.4 inches). OSHA
proposed to replace the drop test in existing Sec. 1926.959(b)(7) with
a test modeled on the test specified in the 2004 ASTM standard.\133\
---------------------------------------------------------------------------
\133\ ASTM F887-12\e1\ specifies equivalent test procedures and
criteria for this equipment.
---------------------------------------------------------------------------
Proposed paragraph (b)(2)(xii)(A) would have required the test mass
to be rigidly constructed of steel or equivalent material having a mass
of 100 kg (220.5 lbm). OSHA explained in the proposal that this mass
was comparable to the 113.4-kg (250-lbm) bag of sand that must be used
under the existing OSHA standard (70 FR 34853). Even though the
proposed test mass was lighter than a heavy power line worker, OSHA
explained that the proposed test method would place significantly more
stress on the equipment than an employee of the same mass because the
test drop was greater than the maximum permitted free-fall distance and
because the test mass was rigid (id.).
Proposed paragraphs (b)(2)(xii)(B) and (b)(2)(xii)(C) specified the
means used to attach body belts and positioning straps during testing.
These provisions would ensure that the work-positioning equipment being
tested was properly attached to the test apparatus.
Proposed paragraph (b)(2)(xii)(D) provided for the test mass to be
dropped an unobstructed distance of 1 meter (39.4 inches). OSHA
explained in the preamble that, for positioning straps, this distance
was equivalent (given the rigid test mass) to the existing standard's
test distance of 1.2 meters (4 feet) (70 FR 34853).
Proposed paragraphs (b)(2)(xii)(E) and (b)(2)(xii)(F) specified the
following acceptance criteria for tested equipment: (1) Body belts
would have had to arrest the fall successfully and be capable of
supporting the test mass after the test, and (2) positioning straps
would have had to successfully arrest the fall without breaking or
allowing an arresting force exceeding 17.8 kilonewtons (4,000 pounds-
force). Additionally, the proposal provided that snaphooks on
positioning straps not distort sufficiently to allow release of the
keeper.
OSHA requested comment on whether the proposed test was reasonable
and appropriate and, more specifically, whether the requirement for a
rigid test mass of 100 kg (220.5 lbm) dropped a distance of 1 meter
(39.4 inches) was sufficiently protective.
Most rulemaking participants who commented on this issue supported
the proposed requirements. (See, for example, Exs. 0126, 0199, 0230.)
For instance, IBEW commented:
This change has been accepted in the ASTM standard. The ASTM
Technical Subcommittee realized more consistent results were
necessary, and therefore, through experimentation with different
test methods, developed the test method using a specific design of a
rigid steel mass. OSHA should recognize this test method as the best
industry practice. [Ex. 0230]
Two commenters noted that the test mass specified in the proposed
rule was adequate for workers weighing up to 140 kg (310 lbm) (Exs.
0199, 0211). Mr. James Rullo of Buckingham Manufacturing explained:
The standard conversion factor used in the industry for the sand
bag to steel mass is 1.4 which when applied to the 220.5 lbm equates
to 310 lbm. That would seem to cover the general range of line
workers. In addition, the straight drop with the wire cable imposes
forces on the equipment which we believe to be more severe than most
falls that might be experienced by line workers. [Ex. 0199]
Mr. Daniel Shipp with ISEA supported the proposal's requirement for
testing with a 100-kg rigid test mass, but recommended a modification
for workers weighing more than 140 kg:
ISEA supports the change to a test mass of rigid steel
construction, weighing 100 kg (220 lb). Our members' experience in
testing fall protection products leads us to conclude that the rigid
mass will produce more repeatable results than testing with a sand-
filled bag. However, we believe the 100 kg test mass should only be
sufficient to qualify products for use by employees with a maximum
body weight up to 140 kg (310 lb). For employees with weights
greater [than] 140 kg (310 lb), including body weight, clothing,
tools and other user-borne objects, the test should be modified to
increase the test mass proportionately greater than 100 kg (220 lb).
For example, for a worker with an all-up weight of 160 kg (354 lb),
the test mass should be increased to 114 kg (251 lb). [Ex. 0211]
The ASTM committee and the fall-protection equipment-manufacturing
industry recognize the proposed tests as being reasonable and adequate.
As some of the commenters noted, the proposed test mass will impose
sufficient stress on work-positioning equipment for a worker weighing
140 kg (310 lbm), including tools and equipment. However, OSHA
concludes that the proposed test is insufficiently protective for
workers weighing more than 140 kg when fully equipped. Therefore, the
Agency is adopting paragraph (b)(2)(xii)(A) as proposed, except that
the final rule requires work-positioning equipment used by employees
with an equipped weight of more than 140 kg to be capable of passing
the same test, but with a test mass of proportionally greater mass
(that is, the test mass must equal the mass of the equipped worker
divided by 1.4). With this change, the final rule will ensure that
work-positioning equipment will adequately protect even the heaviest
workers. OSHA believes that, if any equipped worker has a mass greater
than 140 kg, the employer will order work-positioning equipment that is
adequate for the increased mass and that
[[Page 20395]]
manufacturers will supply work-positioning equipment that has been
tested with a mass that conforms to the standard.
In the final rule, OSHA is adopting the remaining provisions in
Sec. 1926.954(b)(2)(xii), namely paragraphs (b)(2)(xii)(B) through
(b)(2)(xii)(F), without substantive change from the proposal.
OSHA proposed three notes to paragraph (b)(2). The first note
indicated that paragraph (b)(2) applies to all work-positioning
equipment used in work covered by subpart V. The Agency is not
including this note in the final rule as it is unnecessary.
The Ohio Rural Electric Cooperatives suggested that, instead of the
specific provisions proposed in paragraph (b)(2), the standard require
only that belts be certified to ASTM F887-04 (Ex. 0186). A note to
final paragraph (b)(2) (Note 2 in the proposal), which appears after
final paragraph (b)(2)(xii)(F), provides that, when used by employees
weighing no more than 140 kg (310 lbm) fully equipped, body belts and
positioning straps that conform to ASTM F887-12 \e1\, the most recent
edition of that standard, are deemed to be in compliance with paragraph
(b)(2). This note clearly informs employers that body belts and
positioning straps meeting that consensus standard also meet the
testing requirements in OSHA's final rule. To avoid confusion, the
Agency removed the phrase ``the manufacturing and construction
requirements of,'' which modified ``paragraph (b)(2) of this section''
and which appeared in the proposal, from the language of this note in
the final rule. The purpose of this phrase was to describe the contents
of paragraph (b)(2) rather than restrict the application of the note.
The Agency restricted the application of the note in the final rule to
body belts and safety straps used by employees weighing no more than
140 kg (310 lbm), as the ASTM standard does not address this aspect of
the final rule.\134\
---------------------------------------------------------------------------
\134\ Body belts and safety straps that meet ASTM F887-12\e1\,
but with the test weight adjusted as required by Sec.
1926.954(b)(2)(xii)(A), will be deemed to be in compliance with
final Sec. 1926.954(b)(2).
---------------------------------------------------------------------------
Note 2 in the proposal provided that work-positioning equipment
meeting the consensus standard also needed to meet proposed paragraphs
(b)(2)(iv), which specified tensile testing for snaphooks, and
(b)(2)(xi), which required snaphooks to be of the locking type. ASTM
Committee F18 stated that ASTM F887-04 contained nearly identical
requirements and suggested that the note omit references to those two
proposed paragraphs (Ex. 0148). OSHA agrees that ASTM F887-04
adequately covered all the requirements in final paragraph (b)(2), and
OSHA removed the two referenced paragraphs (paragraphs (b)(2)(iv) and
(b)(2)(xi)) from the note in the final rule. In addition, the Agency
reviewed the latest edition of the ASTM standard, ASTM F887-12\e1\, and
found that it also adequately addresses all of the design requirements
in the final rule. Consequently, the note in the final rule states
that, when used by employees weighing no more than 140 kg (310 lbm)
fully equipped, body belts and positioning straps meeting this later
edition of the consensus standard will be deemed as complying with
paragraph (b)(2).
OSHA also proposed a third note to paragraph (b)(2) indicating that
body belts and positioning straps meeting Sec. 1926.502(e) on
positioning device systems would be deemed to be in compliance with the
manufacturing and construction requirements of paragraph (b)(2) of
proposed Sec. 1926.954, provided that the equipment also conformed to
proposed paragraph (b)(2)(vii), which contained provisions addressing
electrical and flame-resistance tests for positioning straps, as well
as requirements for positioning straps to be capable of withstanding a
tension test and a buckle-tear test. The preamble to the proposal
explained that body belts and positioning straps that are parts of
positioning device systems addressed by Sec. 1926.502(e) serve the
same function as work-positioning equipment used for work covered by
subpart V (70 FR 34853). OSHA originally believed that body belts and
positioning straps that met the design criteria specified by Sec.
1926.502(e), as well as the provisions in proposed Sec.
1926.954(b)(2)(vii), would generally be sufficiently strong for power
line work.
OSHA reexamined the need for, and appropriateness of, proposed Note
3 to Sec. 1926.954(b)(2) in light of the rulemaking record for subpart
V. As indicated by Mr. Daniel Shipp with ISEA, Sec. 1926.502(e) does
not contain requirements comparable to those in final Sec.
1926.954(b)(2)(xi)(B) and (b)(2)(xi)(C) for the minimum and maximum
opening and closing forces for snaphook keepers and locking mechanisms.
As explained in the discussion of final Sec. 1926.954(b)(2)(xi)
earlier in this section of the preamble, OSHA believes that snaphooks
must meet these performance requirements to be adequately protective in
the conditions encountered by employees performing work covered by
Subpart V. In addition, Sec. 1926.502(e) does not contain requirements
comparable to several other provisions of final Sec. 1926.954(b)(2),
including those prohibiting leather in load-bearing components of body-
belt and positioning-strap assemblies (paragraph (b)(2)(v)),
prohibiting tool loops in the center 100 millimeters (4 inches) of the
back of a body belt (paragraph (b)(2)(ix)), and requiring a maximum
arresting force during the drop test (paragraph (b)(2)(xii)(F)). OSHA
believes that these also are important requirements necessary for the
safety of employees performing work covered by Subpart V. Consequently,
OSHA is not including Note 3 to proposed Sec. 1926.954(b)(2) in the
final rule.
Some commenters were concerned that the proposal required the tests
in paragraph (b)(2) to be conducted by the employer. (See, for example,
Exs. 0169, 0175, 0186.) OSHA notes that the final rule states that
work-positioning equipment must be ``capable'' of passing these tests.
The tests in the final rule could be performed by the manufacturer on
samples that are representative of the finished product. However, it
will be the employer's responsibility to ensure that it selects, and
has its employees use, a type of equipment that has been subject to
adequate testing by the manufacturer. The final rule does not require
employers to conduct the tests specified by paragraph (b)(2) when the
manufacturer conducts such testing. Employers will be able to
determine, in most instances, whether work-positioning equipment meets
the OSHA standard simply by ensuring that the manufacturer has tested
the equipment in accordance with the OSHA standard or ASTM F887-12
\e1\. The tests required by paragraph (b)(2) are potentially
destructive and should never be performed on work-positioning equipment
that will be used by employees (Exs. 0055, 0072).
Paragraph (b)(3) addresses the care and use of fall protection
equipment. As OSHA explained in the preamble to the proposal, fall
protection equipment provides maximum protection only when it is
properly used and maintained (70 FR 34853). Existing Sec.
1926.951(b)(3) requires this equipment to be inspected each day before
use. OSHA believed that this requirement had to be supplemented by
additional requirements to protect employees fully from fall hazards
posed by electric power transmission and distribution work and,
therefore, proposed to add requirements to subpart V, borrowed from
existing Sec. 1910.269(g)(2) and Sec. 1926.502(d) and (e), regulating
the care and use of fall protection equipment.
[[Page 20396]]
Paragraph (b)(3)(i) requires the employer to ensure that work-
positioning equipment is inspected before use each day to determine if
it is in safe working condition. (Paragraph (d)(21) of Sec. 1926.502
already contains a similar requirement for fall arrest equipment that
applies, and will continue to apply, to work covered by Subpart V.)
Paragraph (b)(3)(i) also prohibits the use of work-positioning
equipment that is not in safe working condition. The proposal was
worded to prohibit the use of ``defective equipment.'' OSHA replaced
this term in the final rule with ``equipment that is not in safe
working condition'' and added ``work-positioning'' before ``equipment''
to clarify that this provision applies to any condition that would make
work-positioning equipment unsafe. This language also makes it
consistent with the requirement in this paragraph to inspect the
equipment to determine if it is in ``safe working condition.'' This
paragraph ensures that protective equipment will be capable of
protecting employees when needed. This requirement is similar to
existing Sec. 1926.951(b)(3), except that the prohibition on the use
of unsafe equipment is now stated explicitly. A thorough inspection of
fall protection equipment can detect defects such as cracked snaphooks
and D rings, frayed lanyards, loose snaphook keepers, and bent buckles.
A note to this paragraph states that a guide to the inspection of this
equipment is included in Appendix F.
Paragraph (b)(3)(ii) requires personal fall arrest systems to be
used in accordance with Sec. 1926.502(d). Paragraph (d)(21) of Sec.
1926.502 provides: ``Personal fall arrest systems shall be inspected
prior to each use for wear, damage and other deterioration, and
defective components shall be removed from service.'' Removing
``defective'' equipment from service in accordance with Sec.
1926.502(d)(21) will ensure that employees are not using fall arrest
equipment that is not in safe working condition.\135\
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\135\ Subpart M, Appendix C, section II, paragraph (g) provides
examples of defects that require removing equipment from service.
Such defects include cuts, tears, abrasions, mold, or undue
stretching; alterations or additions which might affect the
efficiency of the equipment; damage due to deterioration; contact
with fire, acids, or other corrosives; distorted hooks or faulty
hook springs; tongues unfitted to the shoulder of buckles; loose or
damaged mountings; nonfunctioning parts; or wearing or internal
deterioration in the ropes.
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OSHA explained in the proposal that personal fall arrest equipment
is sometimes used as work-positioning equipment such that the employee
can lean into the body harness and perform work (70 FR 34854). In this
scenario, the normal attachment point would be at waist level.
Paragraph (d)(17) of Sec. 1926.502 requires the attachment point for
body harnesses to be located in the center of the employee's back near
shoulder level or above his or her head. As the Agency explained in the
preamble to the proposal, such an attachment could prevent the employee
from performing his or her job while the employee is using work-
positioning equipment (id.), so OSHA proposed to exempt fall arrest
equipment used as work-positioning equipment from this requirement if
the equipment was rigged so that the maximum free-fall distance was no
greater than 0.6 meters (2 feet).
Mr. Daniel Shipp with ISEA agreed with the proposal, commenting:
ISEA agrees with the proposed change to allow frontal-attachment
for personal fall arrest on equipment that is used for work
positioning, with a maximum permissible free fall distance of 0.6 m
(2 ft). [Ex. 0211]
OSHA reconsidered including this exception in the regulatory text
of paragraph (b)(3)(ii) and concluded that it is unnecessary. Fall
arrest equipment that is rigged for work positioning is considered to
be work-positioning equipment for the purposes of final Sec.
1926.954(b). When fall protection equipment is rigged for work
positioning, the equipment must meet the requirements in paragraph (b)
that apply to work-positioning equipment, and the provisions that apply
to fall arrest systems, including the anchorage requirement in Sec.
1926.502(d)(17), are not applicable. When fall protection equipment is
rigged to arrest falls, the equipment is considered to be a fall arrest
system, and the provisions for those systems apply. OSHA included a
note to paragraph (b)(3)(ii) to clarify this point.
In paragraph (b)(3)(iii), OSHA proposed to require the use of a
personal fall arrest system or work-positioning equipment by employees
working at elevated locations more than 1.2 meters (4 feet) above the
ground on poles, towers, and similar structures if other fall
protection has not been provided. As OSHA clarified in the proposal,
the term ``similar structures'' includes any structure that supports
electric power transmission or distribution lines or equipment, such as
lattice substation structures and H-frame wood transmission structures
(70 FR 34854). A similar requirement is in existing Sec.
1910.269(g)(2)(v). (In existing Sec. 1926.951(b)(1), OSHA requires
fall protection for ``employees working at elevated locations,'' but
does not specify a height at which such protection becomes necessary.)
Note 1 to proposed paragraph (b)(3)(iii) indicated that these fall
protection requirements did not apply to portions of buildings,
electric equipment, or aerial lifts, and referred to the relevant
portions of the construction standards that do apply in those instances
(that is, subpart M for walking and working surfaces generally and
Sec. 1926.453 for aerial lifts).\136\
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\136\ As noted earlier, the corresponding note in the final rule
does not pertain to fall protection for employees in aerial lifts or
reference Sec. 1926.453.
---------------------------------------------------------------------------
Many rulemaking participants commented on the proposed requirement
to use fall protection starting at 1.2 meters (4 feet) above the
ground. (See, for example, Exs. 0173, 0183, 0186, 0196, 0202, 0210,
0219, 0229, 0233, 0239; Tr. 575-576.) Two commenters recommended that
Subpart V mirror the Subpart M ``6-foot rule,'' in other words, that
fall protection not be required until an employee is 1.8 meters (6
feet) or more above the ground (Exs. 0196, 0219; Tr. 575-576). Lee
Marchessault with Workplace Safety Solutions commented:
[The proposal] requires fall protection when working at heights
greater than 4 feet, however the referrence [sic] to 1926 subpart M
requires 6 feet and therefore the fall protection system is designed
to engage at distances not more than 6 feet. This renders the system
useless for a 5 foot fall in some cases. An example may be working
on a trash platform of a hydro generation facility cleaning racks
that are 4.5 feet off the lower walking surface. A fall restraint
system works best, but workers are allowed to use a harness and 6
foot lanyard. [Ex. 0196]
Mr. Marchessault suggested in testimony at the 2006 public hearing that
using different length lanyards for different jobs would not be
feasible (Tr. 576). The Virginia Maryland & Delaware Association of
Electric Cooperatives commented that it did not see a need for OSHA to
set any height threshold for fall protection in the standard,
explaining: ``Line work is inherently different than other occupations
with climbing a necessary skill required in the trade. Therefore,
specification of a distance does not add additional safety to the
employee'' (Ex. 0175).
Other commenters supported the proposed 1.2-meter height or stated
that it generally has not presented problems since it was adopted in
existing Sec. 1910.269. (See, for example, Exs. 0186, 0211, 0213,
0230.) IBEW commented that ``[t]he 1910.269 requirement [for fall
protection starting at] 1.2 meters (4 feet) has proven not [to] be
problematic. The addition of 2 feet will not offer anything to the
requirement'' (Ex. 0230).
[[Page 20397]]
Most of the comments relating to the starting height for fall
protection were from electric cooperatives or their representatives who
recommended that OSHA not require fall protection until 3 meters (10
feet) above the ground for employees who are undergoing training. (See,
for example, Exs. 0183, 0186, 0202, 0210, 0229, 0233, 0239.) For
instance, Mr. Anthony Ahern of Ohio Rural Electric Cooperatives
commented:
[F]or training purposes it would be nice to have the option of
going to 10 feet without fall protection . . . under close
supervision. At a height of only 4 [feet] a climber really does not
get a sense of height. Using fall arrest equipment at higher levels
gives the new climber a false sense of security, can hinder mobility
and make it more difficult to move around the pole. Being able to
work new climbers up to 10 [feet] after demonstrating basic
abilities at lower levels would give the new climber a better sense
of working at heights and make it easier for trainers to determine
which [climbers] need additional training or who simply can not
handle working on a pole. [Ex. 0186]
NRECA maintained that ``in the highly-supervised and specially-equipped
environment of linemen training, the extra height adds very little, if
any extra danger'' (Ex. 0233).
As previously noted, the current requirement in Sec.
1910.269(g)(2)(v) for fall protection starts at 1.2 meters (4 feet),
and multiple commenters indicated that this provision is not causing
problems. (See, for example, Exs. 0186, 0230.) Adjustable-length
lanyards, retractable lanyards, and work-positioning equipment can
serve to accommodate the varying heights at which an employee will be
working (Ex. 0211). In addition, the relevant paragraph in the final
rule (Sec. 1926.954(b)(3)(iii)(B)) does not apply to the example
provided by Mr. Marchessault (the ``trash platform of a hydro
generation facility''), as such work locations are not ``poles, towers,
or similar structures.'' OSHA is not persuaded by the speculation that
employees undergoing training experience a ``false sense of security''
or that employees using fall protection cannot be successfully trained
in the use of free-climbing techniques. Employees undergoing training
can use combination body belt-body harness systems that attach both to
a retractable lanyard anchored to the top of a pole (for fall arrest)
and to a positioning strap (for work positioning). This arrangement
will ensure protection for the trainees until they master climbing
techniques. Any sense of security the employee experiences using such
equipment would not be ``false,'' but rather would be based on real
protection. There is evidence in the record that unprotected employees
in training to climb wood poles have been injured (Ex. 0003 \137\).
Several of these employees were climbing wood poles with wood chips at
the base of the pole. The chips did not protect the employees, and they
received serious injuries, for which all but one were hospitalized.
OSHA has previously taken the position that wood chips do not provide
adequate fall protection for employees, and the evidence in this
rulemaking does not support a different conclusion. Under final Sec.
1926.954(b)(3)(iii)(B), employers must provide employees with
appropriate fall protection when they are in training to climb wood
poles.\138\
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\137\ See, for example, the descriptions of five accidents at:
https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170157069&id=170181432&id=170175269&id=170176630&id=170204267.
\138\ As stated in Note 2 to paragraphs (b)(3)(iii)(B) and
(b)(3)(iii)(C), employees who have not completed training in
climbing and the use of fall protection are not considered
``qualified employees'' for the purposes of paragraph
(b)(3)(iii)(C), which permits qualified employees to climb without
fall protection in limited situations.
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The 1.2-meter threshold provides additional safety when compared to
higher thresholds. The speed with which an employee will strike the
ground increases with increasing height. An extra 0.6 meters (2 feet)
in height increases fall velocity by over 20 percent, substantially
increasing the potential severity of any injuries the employee
receives. An extra 1.8 meters (6 feet) in height increases fall
velocity by nearly 50 percent. After considering the comments in the
record, OSHA concluded that the rationales offered by these commenters
do not justify increasing the severity of the fall hazard by increasing
the height threshold. Therefore, OSHA is adopting the proposed
requirement for fall protection to start at 1.2 meters (4 feet) and,
for the reasons described previously, is not adopting a less protective
threshold for employees undergoing training.
Southern Company suggested that OSHA reference IEEE Std 1307-2004,
Standard for Fall Protection for Utility Work, for work on
transformers, circuit breakers, and other large equipment. That
standard requires fall protection at heights of 3.05 meters (10 feet)
and higher (Ex. 0212).
The duty to provide fall protection for work on electric equipment,
such as transformers and capacitors, is not in Subpart V or Sec.
1910.269, but rather in Part 1926, Subpart M, and Part 1910, Subpart D,
for construction and general industry, respectively. The application of
Subpart D rather than Sec. 1910.269 to walking-working surfaces other
than poles, towers, and similar structures was explained in the
preamble to the 1994 Sec. 1910.269 final rule (59 FR 4374) and in
letters of interpretation.\139\ The consensus standard's requirement
for fall protection at heights over 3.05 meters conflicts with the more
protective requirements in Subparts M and D. Also, for reasons noted
earlier, the Agency concluded that an increase in the 1.2-meter (4-
foot) and 1.8-meter (6-foot) threshold heights for initiating fall
protection in Subparts D and M, respectively, is not warranted. It
should be noted that IEEE Std 1307 is included in Appendix G, and
employers may find that it contains useful information on how to
provide fall protection for work covered by subpart V. However, OSHA
concludes that a nonmandatory reference to the consensus standard for a
situation to which Sec. 1926.954(b)(3)(iii) does not apply, as
recommended by Southern Company, would be inappropriate and misleading.
Note 1 to proposed Sec. 1926.954(b)(3)(iii) stated that ``[t]he duty
to provide fall protection associated with walking and working surfaces
is contained in subpart M of this part.'' However, the relevant portion
of existing Sec. 1926.500(a) seems to indicate otherwise, stating that
requirements relating to fall protection for employees engaged in the
construction of electric transmission and distribution lines and
equipment are provided in subpart V (see Sec. 1926.500(a)(2)(vi)).
---------------------------------------------------------------------------
\139\ See, for example, the October 18, 1995, letter to Mr.
Lonnie Bell (https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21981) and the December 18,
1997, letter to Mr. Dimitrios Mihou (https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=22508).
As was clear from Note 1 to proposed Sec. 1926.954(b)(3)(iii),
OSHA was proposing that the duty to provide fall protection for
general walking working surfaces, that is, everything other than
aerial lifts and poles, towers, and similar structures, would be
covered by subpart M. To clarify this point, in the final rule, OSHA
is revising Sec. 1926.500(a)(2)(vi) so that the subpart V exemption
applies only to the duty to provide fall protection for aerial lifts
---------------------------------------------------------------------------
and poles, towers, and similar structures.
Existing Sec. 1910.269(g)(2)(v) permits travel-restricting
equipment as an alternative to fall arrest or work-positioning systems.
OSHA proposed to omit the use of travel-restricting equipment as a
recognized fall protection system for electric power transmission and
distribution work on poles, towers, and similar structures. In the
preamble to the proposal, the Agency explained that travel-restricting
equipment is only appropriate for work
[[Page 20398]]
on open-sided platforms, where employees can walk around the working
surface with the travel-restricting equipment keeping them from
approaching too close to an unguarded edge (70 FR 34854). When it
published the proposal, the Agency did not believe that this type of
working surface could be found on poles, towers, or similar structures
(id.). Therefore, OSHA did not include travel-restricting equipment as
an acceptable fall protection system in proposed Sec.
1926.954(b)(3)(iii) and proposed to remove the reference to travel-
restricting equipment in existing Sec. 1910.269(g)(2)(v), but invited
comments on this omission.
Many commenters argued that there are surfaces used in work covered
by Subpart V for which travel-restricting equipment is appropriate and
recommended that OSHA restore travel-restricting equipment as an
alternative form of fall protection. (See, for example, Exs. 0126,
0173, 0183, 0201, 0202, 0210, 0225, 0229, 0230, 0233, 0239.) However,
few of these commenters provided specific, relevant examples. IBEW
commented that travel-restricting equipment is sometimes used when an
employee is transferring from a crossarm to a hook ladder or working or
climbing above an energized circuit (Ex. 0230). In addition, Duke
Energy asserted that the top of large transformers and rooftop
installations were places where travel-restricting equipment could be
used (Ex. 0201).
OSHA concludes that the examples provided by IBEW and Duke Energy
are not relevant because the paragraph at issue does not apply to the
tops of transformers or rooftops. Also, travel-restricting equipment,
which is used to protect employees from fall hazards at unprotected
edges, is not an appropriate form of fall protection for employees
transferring from one location to another or for employees working or
climbing above energized equipment.
Several commenters maintained that open-sided platforms are found
on electric utility structures. (See, for example, Exs. 0126, 0183,
0202, 0229, 0233, 0239.) One of them, BGE, commented that it still has
some open-sided platforms on switch structures (Ex. 0126).
OSHA previously concluded that equipment that can prevent an
employee from falling, such as fall restraint equipment, is an
acceptable form of fall protection. This conclusion is consistent with
Agency policy as indicated in several letters of interpretation. (See,
for example, letter dated November 2, 1995, to Mr. Mike Amen, https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21999, and letter dated August 14, 2000, to
Mr. Charles E. Hill, https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24110.) The term ``travel
restricting equipment'' appears only in existing Sec. 1910.269; the
equivalent terms ``restraint system'' and ``tethering system'' are used
consistently throughout other OSHA standards, such as Sec.
1926.760(a)(1), and official letters of interpretation (id.). The term
``fall restraint system,'' as defined in Sec. 1926.751 (in the steel
erection standard), is a broad term that OSHA generally uses to refer
to any equipment that prevents employees from falling. Thus, ``fall
restraint'' includes travel-restricting equipment, tethering systems,
and other systems that prevent falls from occurring. On the basis of
comments received on travel-restricting equipment, OSHA believes that
there are situations in which fall restraint systems can be used to
protect employees performing work on poles, towers, and similar
structures; therefore, the final rule includes these systems as an
acceptable form of fall protection.
In reviewing the rulemaking record for Sec. 1926.954, the Agency
noted situations in which commenters appeared confused about the proper
use of the various forms of fall protection. For example, the tree care
industry believed that it was acceptable for employees working from
aerial lifts to use work-positioning equipment (Exs. 0174, 0200, 0502,
0503), and IBEW condoned the use of travel-restricting equipment in
what appear to be fall-arrest situations (Ex. 0230). OSHA adopted two
changes in the final rule to clarify these terms. First, in Sec. Sec.
1910.269(x) and 1926.968, OSHA is defining the three forms of fall
protection listed in paragraph (b)(3)(iii) of the final rule.
The final rule defines ``personal fall arrest system'' as a system
used to arrest an employee in a fall from a working level. This
definition is borrowed from Sec. 1926.500(b) in subpart M. The Agency
is not, however, including the descriptive text following the
definition in Sec. 1926.500(b), which describes the various parts of
personal fall arrest systems. Although this description is not a
necessary part of the definition, OSHA notes that it describes personal
fall arrest systems as consisting of an anchorage, connectors, and a
body harness and indicates that such equipment may include a lanyard,
deceleration device, lifeline, or suitable combinations of these.
The final rule defines ``work-positioning equipment'' as a body
belt or body harness system rigged to allow an employee to be supported
on an elevated vertical surface, such as a utility pole or tower leg,
and work with both hands free while leaning. This definition is based
on the definition of ``positioning device system'' in Sec. 1926.500(b)
in subpart M. However, OSHA is replacing the example of vertical
surface work in the subpart M definition with examples of vertical
surfaces that are commonly found in electric power generation,
transmission, and distribution work and that are covered by the final
rule.
Finally, the final rule defines ``fall restraint system'' as a fall
protection system that prevents the user from falling any distance.
This definition is borrowed from Sec. 1926.751, which specifies
definitions for the steel erection standard in subpart R of part 1926.
The Agency is not including the descriptive text following the
definition, which describes the various parts of fall restraint
systems. Although this description is not a necessary part of the
definition, OSHA notes that it describes such systems as consisting of
either a body belt or body harness, along with an anchorage, connectors
and other necessary equipment. The final rule does not specify strength
requirements for fall restraint systems; however, the system must be
strong enough to restrain the worker from exposure to the fall
hazard.\140\
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\140\ OSHA recommended more specific strength criteria in a
letter of interpretation dated November 2, 1995, to Mr. Mike Amen
(https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21999). This letter stated: ``OSHA has
no specific standards for restraint systems, however, we suggest
that as a minimum, fall restraint systems should have the capacity
to withstand at least twice the maximum expected force that is
needed to restrain the person from exposure to the fall hazard. In
determining this force, consideration should be given to site-
specific factors such as the force generated by a person walking,
leaning, or sliding down the working surface.''
---------------------------------------------------------------------------
Second, OSHA is adding the phrase ``as appropriate'' to the
requirement in paragraph (b)(3)(iii)(B) to provide a personal fall
arrest system, work-positioning equipment, or fall restraint system on
poles, towers, or similar structures. This addition will make it clear
that the system the employer chooses to implement must be appropriate
for the situation, as indicated by the respective definitions. For
example, because work-positioning equipment, by definition, is to be
used on a vertical working surface, it would be inappropriate to use
this equipment on horizontal working surfaces, such as a crossarm or
horizontal tower arm.
[[Page 20399]]
With these modifications, the relevant provision in the final rule,
which is in paragraph (b)(3)(iii)(B), states that, except as provided
in paragraph (b)(3)(iii)(C), each employee in elevated locations more
than 1.2 meters (4 feet) above the ground on poles, towers, or similar
structures must use a personal fall arrest system, work-positioning
equipment, or fall restraint system, as appropriate, if the employer
has not provided other fall protection meeting Subpart M.
In the final rule, OSHA also added the phrase ``meeting subpart M
of this part'' to clarify that the requirements of Subpart M apply to
other forms of fall protection. The Agency is making a corresponding
clarification in final Sec. 1910.269(g)(2)(iv)(C)(2) that ``other fall
protection'' must meet the general industry fall protection
requirements in subpart D.
The Southern Company recommended that OSHA not specify the type of
fall protection equipment to be used for open-sided platforms (Ex.
0212).
The language OSHA is adopting in paragraph (b)(3)(iii)(B) of the
final rule provides the employer some latitude in deciding which form
of fall protection is appropriate for employees working at elevated
locations on poles, towers, and similar structures. However, the rule
requires that the selected fall protection equipment be appropriate for
the fall hazard. Using equipment for an application for which it is not
designed exposes employees to hazards that were not considered in the
design of the equipment. For example, an employee using work-
positioning equipment in a fall-arrest situation could fall out of the
equipment or be injured by fall-arrest forces. Thus, the Agency
concludes that employers must select fall protection equipment that is
appropriate for the hazard to which the employee is exposed.
Consequently, an employee exposed to a fall hazard on an open-sided
platform more than 1.2 meters (4 feet) above the ground must use either
a fall arrest system or a fall restraint system, with the fall
restraint system eliminating exposure to the fall hazard altogether.
Proposed paragraph (b)(3)(iii) included an exemption from fall
protection requirements for qualified employees climbing or changing
locations on poles, towers, or similar structures unless conditions,
such as ice or high winds, could cause the employee to lose his or her
grip or footing. Two rulemaking participants objected to the proposed
provision allowing qualified employees to climb or change location
without using fall protection (Exs. 0130, 0196; Tr. 576-579). NIOSH
recommended ``that fall protection equipment be used by all employees,
including qualified employees, climbing or changing location on poles,
towers, and other walking/working surfaces that present a potential
fall hazard in both general industry and construction'' (Ex. 0130).
NIOSH supported its recommendation with a report that summarized
surveillance data and investigative reports of fatal work-related falls
from elevations (Ex. 0144). The first report noted that, according to
National Traumatic Occupational Fatalities surveillance-system data, 23
percent of fatal falls in the transportation/communications/public
utilities sector were from structures, predominantly poles and towers.
This report provided detailed information about two fatalities
involving employees performing work on poles or towers covered by this
final rule:
A power line worker died in a fall from a utility pole. As
he was securing his positioning strap around the pole, he contacted a
120-volt conductor and fell as he tried to free himself from the
conductor. He landed on his head and died of a broken neck.
A painter died in a fall from an electric power
transmission tower. As the employee unhooked his lanyard to reposition
himself on the tower, he lost his balance and fell to the ground. He
died of massive internal trauma sustained in the fall.
In both of these cases, NIOSH recommended evaluating the
possibility of using 100-percent fall protection, including using fall
protection while employees climb and relocate.
Lee Marchessault of Workplace Safety Solutions also recommended
requiring fall protection for employees climbing or changing location
on poles, towers, or similar structures, commenting:
I have asked line workers in many companies if they have
``cutout'' (gaffs released and fallen to some extent from a pole).
\[141]\ The answer is almost universal, most (more than 90%) have
cutout at lease once. The resulting injury is usually a nasty sliver
from a treated wood pole or minor bruises or broken bones. This is a
known hazard and yet it is allowed to continue even though there are
devices that prevent this injury. This section should be eliminated
from this regulation and replaced with ``fall restraint devices are
required from the ground for climbing poles or similar structures
more than 6 feet and these devices shall be of a type that cannot be
defeated where practicable''. In other words, systems modifying
existing pole straps, or pole mounted devices that need to be
installed once you arrive would not be allowed because free-climbing
is still or may still be done. Pole top mounted retractable devices
protect from free fall but will not prevent slowly slipping down the
pole picking up slivers from every gaff cut along the way. A system
such as or similar to Buckingham's Bucksqueeze fall protection belt
would meet this requirement. Regarding towers and structures, there
is equipment or options available for most circumstances. [Ex. 0196]
\141\ A line worker using positioning equipment on a wood pole
uses pole climbers, leg irons that are strapped to the worker's
legs. A gaff, or spike, protrudes from the leg iron. The gaffs
penetrate the wood of the pole and support the weight of the worker.
A cutout occurs when the gaff slips out of the wood, allowing the
worker to fall.
Mr. Marchessault recognized, however, that there may be times when it
is not feasible to provide protection and suggested that the standard
---------------------------------------------------------------------------
account for those situations (Tr. 595).
Other rulemaking participants supported the proposed provision in
paragraph (b)(3)(iii) that permitted qualified employees to free climb
without fall protection. (See, for example, Exs. 0167, 0185, 0212.) For
instance, Mr. John Vocke with Pacific Gas and Electric Company (PG&E)
recommended that OSHA retain the exception allowing employees to free
climb poles and towers, commenting:
PG&E submits that the ``free climbing'' of utility poles and/or
towers should continue to be permitted by the OSHA regulations. As
more cable television, telephone and communication equipment is
situated on utility poles, safe climbing space on these structures
becomes a consideration. In order for line workers to access
overhead electric facilities, in some instances, free climbing is a
safer alternative. [Ex. 0185]
Whether to provide fall protection for employees climbing poles,
towers, and similar structures was an issue in the 1994 Sec. 1910.269
rulemaking. Participants in that rulemaking submitted substantial
evidence on the need for, and feasibility of, providing such
protection. Based on accident data submitted to that record in several
exhibits, the Agency found that employees are at risk of injury when
free climbing:
[T]hese exhibits demonstrate that electric power generation,
transmission, and distribution workers face a significant risk of
serious injury due to falls under current industry practices. To
determine the extent to which they face hazards addressed by
proposed Sec. 1910.269(g)(2)(v), OSHA analyzed fall accidents
included in various exhibits contained in the rulemaking record. . .
. [E]mployees do fall while climbing poles, towers, or similar
structures--26 percent of the falling accidents related to Sec.
1910.269 occurred in this manner. The evidence in the record
indicates that climbing a pole, tower, or similar structure is not
as safe, under current industry practices, as some of the hearing
witnesses testified. Therefore, the
[[Page 20400]]
Agency has decided that the final standard must provide additional
protection beyond that provided by the existing industry practices.
. . . [59 FR 4373]
Although OSHA concluded that it was not always safe to free climb,
the Agency ``accepted the position that it is not always necessary for
a qualified employee to use a pole strap when climbing an unstepped
wooden pole'' (id.) Therefore, in existing Sec. 1910.269(g)(2)(v),
OSHA adopted a rule, identical to that proposed in paragraph
(b)(3)(iii), that allowed free climbing ``unless conditions . . . could
cause the employee to lose his or her grip or footing.'' OSHA believed
that the rule adopted in Sec. 1910.269 would ensure that employees
were protected when conditions were most likely to lead to falls.
The Agency examined the accident information in the current record
to determine if the rule in existing Sec. 1910.269(g)(2)(v) has
reduced climbing-related accidents. Table 3 presents relevant accident
information from the 1994 record, and from the record in this
rulemaking, to show the number of fall accidents occurring over time.
Table 3--Falls by Year
----------------------------------------------------------------------------------------------------------------
Number of accidents \2\
Type of fall \1\ -------------------------------------------------------------------------------
1981-1989 1991-1993 1994 1995 1996 1997 1998 1999
----------------------------------------------------------------------------------------------------------------
Climbing \3\.................... 11 15 3 5 2 3 1 3
At work location................ 7 5 0 0 0 0 0 1
Other (not stated).............. 3 0 0 0 0 0 0 0
Failure of Structure............ 12 6 0 0 1 2 0 2
----------------------------------------------------------------------------------------------------------------
Notes: 1. The table only includes falls from poles, towers, and similar structures.
2. Each accident involves the death or serious injury of one or more employees.
3. Climbing includes descending and changing location.
Sources: 1981-1989--Table 1 in the preamble to the 1994 Sec. 1910.269 final rule (59 FR 4373).
1991-1999--Exs. 0003 and 0400.
The number of accidents in the years 1991 through 1999 are based on
OSHA IMIS data. Because IMIS reports are based on investigations
resulting from employer reports of accidents, and because employers are
not required to report accidents that do not involve a fatality or the
hospitalization of three or more employees, it is likely that IMIS data
substantially undercount the number of nonfatal injuries. Even without
adjusting for potential undercounting, however, the table shows that
employees still face a significant risk of being severely injured in a
fall while climbing poles, towers, or similar structures. In the 3
years before Sec. 1910.269 was promulgated, employees climbing poles,
towers, or similar structures experienced five accidents per year, on
average. In the first 6 years after that standard was promulgated,
there were approximately three accidents per year, on average, for a
reduction of two accidents per year, on average.\142\ This is in sharp
contrast to the reduction in the number of falls experienced by
employees at the work location on poles, towers, and similar
structures. This type of accident has largely disappeared since OSHA
issued Sec. 1910.269.
---------------------------------------------------------------------------
\142\ OSHA examined accident data for electric utilities for the
years 2009 and 2010. In that industry alone, four employees were
injured (three fatally) when they fell from structures supporting
overhead power lines. (See the descriptions of these four accidents
at: https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=202469680&id=202489316&id=201491990&id=201859964.) In half
the cases, the employees were climbing or changing location.
---------------------------------------------------------------------------
In addition, more than a third of the falls experienced by
employees climbing wood structures occurred when the employee's gaff
cut out of the wood and caused the employee to fall to the ground (Exs.
0003, 0004). This is also the experience reported by Mr. Marchessault
of Workplace Safety Solutions (Tr. 578). Federal and State compliance
records reported that the poles involved in two of the gaff cutout
accidents reflected in Table 3 had no observable defects (Ex.
0003\143\). Even though both of those accidents occurred before Sec.
1910.269 was promulgated, it is likely that nothing in that standard
would have prevented those accidents. Based on the comments, Mr.
Marchessault's testimony, and the accident descriptions in the record,
OSHA concludes that gaff cutout is pervasive, cannot be reliably
predicted, and can lead to death or serious physical harm. (Mr.
Marchessault described the injuries as ``slivers'' in his testimony,
but injuries from gaff cutout accidents have included such serious
injuries as severe fractures, a concussion, and a collapsed lung for
which the injured employees were hospitalized (Exs. 0003, 0400).\144\)
---------------------------------------------------------------------------
\143\ See the descriptions of the two accidents at: https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170374144&id=170611693.
\144\ OSHA also has documentation, not included in this
analysis, of three instances in which employees were killed when
they fell from utility poles as a result of gaff cutout (https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170252852&id=14422471&id=14412209).
---------------------------------------------------------------------------
The current rule in Sec. 1910.269 requires employers to protect
employees from falling while climbing or changing location under
specified circumstances, and evidence in this record indicates that in
many, if not all, circumstances it is feasible for employees to climb
and change locations while protected. For example, Mr. Marchessault of
Workplace Safety Solutions testified that there are ``equipment options
available for most circumstances [involving employees climbing or
changing location]'' (Tr. 576); Mr. Steven Theis of MYR testified that
he was aware that one utility required 100-percent fall protection (Tr.
1357); and IBEW noted that some employers require ``fulltime attachment
while climbing and working on a wood pole'' \145\ (Ex. 0230). According
to an IBEW survey of 102 IBEW construction locals, more than a quarter
of 93 locals responding to one question in the survey reported that
``the employer require[s] continuous attachment to the pole when
climbing,'' and nearly a third of 91 locals responding to another
question reported that ``the employer require[s] continuous attachment
to the
[[Page 20401]]
structure when climbing'' (Ex. 0230). The preamble to the 1994 final
rule for Sec. 1910.269 noted that the Electrical Division of the
Panama Canal Commission and Ontario Hydro in Canada required fall
protection for their employees while they work on elevated structures
(59 FR 4372-4373).
---------------------------------------------------------------------------
\145\ OSHA concludes that, in describing the ``climbing'' of
poles or structures, rulemaking participants used the term
``climbing'' broadly to indicate any employee movement, including
``changing location,'' on poles or structures, as climbing a pole or
structure to get to the working position involves the same
horizontal and vertical movements as changing location vertically or
horizontally on a pole or structure. OSHA also concludes that, in
this context, rulemaking participants used the term ``working''
narrowly to indicate the activity of working in stationary positions
on poles or structures and not broadly to also indicate the activity
of climbing or changing location on poles or structures.
---------------------------------------------------------------------------
There are several new forms of work-positioning equipment that can
provide continuous attachment for employees climbing or changing
location on poles, towers, and similar structures. The preamble to the
proposal noted the Pole Shark and Pole Choker (70 FR 34855).\146\ Two
commenters pointed to the BuckSqueeze as another work-positioning
system that can provide continuous attachment while employees are
climbing or changing location on wood structures (Ex. 0199; Tr.
578).\147\ A video of this equipment being used demonstrates that an
employee proficient in its use can ascend and descend poles with
relative ease while being protected from falling (Ex. 0492). Rulemaking
participants indicated that fall protection equipment is available to
protect employees climbing or changing location on towers and similar
structures (Exs. 0144, 0196). This equipment includes rail and rope-
grab systems to which an employee can attach a harness and a lanyard,
retractable lanyards attached above the employee, and double-lanyard
systems (Ex. 0199; Tr. 578, 587 \148\). OSHA believes that these, and
similar new, devices make it easier to provide fall protection for
employees climbing or changing location on poles, towers, and similar
structures, as evidenced by the growing prevalence of employers
requiring 100-percent attachment. Therefore, OSHA concludes that
employees climbing or changing location on poles, towers, and similar
structures can use fall protection under more conditions than required
by existing Sec. 1910.269(g)(2)(v).
---------------------------------------------------------------------------
\146\ A Pole Shark is a device that uses jaws and a spur wheel
to grip the pole and provide an anchorage for climbing wood poles. A
Pole Choker is a pole strap with an integrated choker strap. The
employee tightens the choker strap against the pole to prevent the
pole strap from sliding down the pole. Note that, throughout this
notice, references to these and other products are examples only and
do not constitute an endorsement by OSHA.
\147\ A BuckSqueeze is a pole strap with an integrated choker
strap. The employee tightens the choker strap against the pole to
prevent the pole strap from sliding down the pole.
\148\ Mr. Marchessault described a double-strap system for use
on a pole (Tr. 587). OSHA believes that employers can adapt this
system, using lanyards in place of positioning straps, for use on a
tower or similar structure.
---------------------------------------------------------------------------
However, OSHA also concludes that there may be circumstances that
preclude the use of fall protection while employees are climbing or
changing location. For example, Mr. James Tomaseski of IBEW testified,
``[O]n congested poles, to be able to ascend the pole to your working
area could be a major task in itself. On the congested poles it is
enough of a task already, but adding to the point that you have to stay
connected the entire time, it would be at best difficult'' (Tr. 977).
Mr. Theis of MYR Group echoed these concerns:
[Employees] are using [pole chokers] now. And some of the guys
are telling us they can't be used in all situations. In a lot of
situations, they can be. When they start getting into a very
congested pole, very congested area, they become more cumbersome
than they are of any benefit. [Tr. 1357]
Consequently, OSHA decided to modify the provision proposed in
paragraph (b)(3)(iii) (paragraph (b)(3)(iii)(C) in the final rule) to
require fall protection even for qualified employees climbing or
changing location on poles, towers, or similar structures, unless the
employer can demonstrate that the conditions at the worksite would make
using fall protection infeasible or would create a greater hazard for
employees climbing or changing location on these structures while using
fall protection. This rule will ensure that 100-percent fall protection
is the default procedure when employees are working on these structures
and, therefore, will better protect employees than the current
requirement. Based on the rulemaking record, OSHA would consider it
feasible to use fall protection while climbing or changing location on
a structure with few or no obstructions. Employers may, however, make
reasonable determinations of what conditions, for example, the degree
of congestion on a pole, would result in a greater hazard for employees
climbing with fall protection than without fall protection. Employers
making these determinations must consider the use of devices that
provide for continuous attachment and should account for other
conditions that would make climbing or changing location without fall
protection unsafe, including such conditions as ice, high winds, and
the other conditions noted in existing Sec. 1910.269(g)(2)(v). In
addition, OSHA notes that this provision does not affect fall
protection requirements in final Sec. 1926.954(b)(3)(iii)(B) for
employees once they reach the work location.
Because the final rule permits qualified employees to climb or
change location without fall protection under limited circumstances,
the Agency anticipates that it will be necessary for employees to
occasionally defeat the continuous attachment feature on the fall
protection equipment. Therefore, OSHA decided not to require the
equipment used to meet paragraph (b)(3)(iii)(C) of the final rule to be
incapable of being defeated by employees, as recommended by Mr.
Marchessault (Ex. 0196).
Even though under existing Sec. 1910.269(g)(2)(v) there already
are some circumstances in which employers must provide equipment that
will protect employees who are climbing or changing location on
structures, OSHA believes that many employers covered by the final rule
will need additional time to explore options to select equipment that
best protects their employees while climbing or changing location. In
some cases, the equipment employers currently are providing may not be
ideal for everyday use. In addition, employers will need time to train
employees to become proficient in the use of any new equipment. Before
employees gain proficiency, it is possible that not only will they have
difficulties climbing or changing location on structures, but the
equipment may distract them from climbing or changing location safely.
As noted by Mr. Gene Trombley, representing EEI in the 1994 rulemaking,
``To suddenly try to require them to change years and years of training
and experience would, I feel, cause a serious reduction in that high
level of confidence and ability'' (DC Tr. 853, as quoted in the
preamble to the 1994 rulemaking, 59 FR 4372).\149\ Therefore, OSHA is
giving employers until April 1, 2015, to comply with the new
requirements in Sec. 1926.954(b)(3)(iii)(C) of the final rule. This
delay should provide sufficient time for employers to: Evaluate the
various types of fall protection equipment that employees climbing or
changing location can use; select and purchase the type of equipment
that best satisfies their needs; train employees in the use of this
equipment; and certify that the employees demonstrated proficiency in
using the equipment.
---------------------------------------------------------------------------
\149\ This transcript is available for inspection and copying in
OSHA's Docket Office, Docket No. S-015, U.S. Department of Labor,
200 Constitution Avenue NW., Room N2625, Washington, DC 20210;
telephone (202) 693-2350. (OSHA's TTY number is (877) 889-5627.)
OSHA Docket Office hours of operation are 8:15 a.m. to 4:45 p.m.,
ET.
---------------------------------------------------------------------------
In the intervening period, paragraph (b)(3)(iii)(C) of the final
rule will apply the existing rule from Sec. 1910.269, which permits
qualified employees to climb and change location without fall
protection as long as there are no conditions, such as ice, high winds,
the
[[Page 20402]]
design of the structure (for example, no provision for holding on with
hands), or the presence of contaminants on the structure, that could
cause the employee to lose his or her grip or footing. The conditions
specifically listed in the standard are not the only ones warranting
the use of fall protection for climbing and changing position. Other
factors affecting the risk of an employee's falling include the level
of competence of the employee, the condition of a structure, the
configuration of attachments on a structure, and the need to have both
hands free for climbing. Moreover, if the employee is not holding onto
the structure (for example, because the employee is carrying tools or
equipment in his or her hands), the final rule requires fall
protection. Video tapes entered into the 1994 Sec. 1910.269 rulemaking
record by EEI (269-Ex. 12-6), which EEI claimed represented typical,
safe climbing practices in the utility industry, show employees using
their hands to provide extra support and balance.\150\ Climbing and
changing location in this manner will enable an employee to continue to
hold onto the structure in case his or her foot slips. When employees
are not using their hands for additional support, they are much more
likely to fall as a result of a slip.
---------------------------------------------------------------------------
\150\ Exhibits in the 1994 Sec. 1910.269 rulemaking record
(denoted as ``269-Ex'') also are available in Docket Number S-015.
---------------------------------------------------------------------------
All of these revisions, including the revisions related to fall
protection for employees working from aerial lifts described earlier in
this section of the preamble, appear in final Sec.
1926.954(b)(3)(iii).
Paragraph (e)(1) of Sec. 1926.502 limits the maximum free-fall
distance for work-positioning systems to 0.6 meters (2 feet). OSHA
proposed to adopt this same limit in Sec. 1926.954. However, in
electric power transmission and distribution work, permanent anchorages
are not always available. Many utility poles provide no attachment
points lower than the lowest crossarm. If an employee is working below
the crossarm, there would be no place on the pole where he or she can
attach the work-positioning equipment. The preamble to the proposed
rule explained that, in such cases, work-positioning equipment still
provides some degree of fall protection in that the equipment holds the
employee in a fixed work position and keeps him or her from falling (70
FR 34855). Therefore, OSHA proposed in paragraph (b)(3)(iv) to require
work-positioning equipment to be rigged so that the employee could free
fall no more than 0.6 meters (2 feet), unless no anchorage was
available. In the preamble to the proposed rule, OSHA requested comment
on whether proposed paragraph (b)(3)(iv) would provide sufficient
protection for employees and on whether portable devices (such as a
Pole Shark, Pole Choker, or similar device) could be used as suitable
anchorages.
Some commenters objected to the proposed requirement that work-
positioning equipment be rigged with a maximum free fall of 0.6 meters
(2 feet) insofar as it would apply when employees are working above
equipment that could serve as an anchorage. (See, for example, Exs.
0201, 0230.) For instance, IBEW noted that an employee using work-
positioning equipment might be much more than 0.6 meters above a
potential attachment point, such as a neutral bolt (Ex. 0230). The
union claimed that, if the employee used this attachment point, the
free-fall distance would have to be more than 0.6 meters for the
employee to reach the work.
OSHA acknowledges these concerns, but believes they can be
eliminated by the use of portable devices. With portable devices,
employees will not have to rely on anchorages on poles or structures
because the employees would have anchorages that are part of the work-
positioning equipment. Thus, it would always be possible to rig the
equipment to accommodate a free fall of no more than 0.6 meters.
Many commenters opposed requiring portable devices to provide
anchorages for employees on poles, towers, and similar structures.
(See, for example, Exs. 0125, 0127, 0149, 0151, 0162, 0171, 0173, 0175,
0177, 0186, 0200, 0209, 0227.) Some of these commenters maintained that
these devices do not meet the strength requirements for anchorages.
(See, for example, Exs. 0177, 0227.) For instance, Mr. Thomas Taylor
with Consumers Energy commented that ``the specified portable devices
do not meet the specifications for anchorages in Subpart M and were
never designed to be used for that purpose'' (Ex. 0177). Several
commenters argued that these devices are not always effective, are
difficult or impossible to use in some circumstances, are unnecessary,
and could even increase the risk to employees. (See, for example, Exs.
0125, 0127, 0149, 0151, 0171, 0175, 0186, 0200.) For instance, Ms. Jill
Lowe of the Employers Electrical and Communication Safety Committee of
Washington and Oregon commented:
The use of an anchorage device [such as] the pole shark, would
not be an effective anchor when working on a structural member or
sitting on a cross arm. The device would only be effective when
climbing a pole without obstructions or working in a position on a
pole below a cross arm or structural member. It must also be
acknowledged that some of these devices could not physically be used
due to limited space available on the pole at the work position
(i.e.: Secondaries, crossarm braces, etc.) . . . .
More information and data would be required before mandating the
use of this type of equipment. For example, how many actual injuries
have been recorded in a fall where a worker is belted in on the
pole? Would this add weight or further encumber the worker when
climbing the pole? These types of devices could be effective in
severe ice conditions, but for day to day use, would not provide the
desired efficacies and would impede climbing, add to maneuvering
difficulties and could increase risk factor(s). [Ex. 0151]
Ms. Salud Layton of the Virginia, Maryland & Delaware Association of
Electric Cooperatives argued that these devices pose a greater hazard
because they increase ``the amount of time spent on the pole, the
complexity of the work performed on the pole, and the number of
opportunities to make mistakes while doing unnecessary jobs not related
to the original reason the pole was actually climbed'' (Ex. 0175).
Mr. Anthony Ahern with the Ohio Rural Electric Cooperatives
provided the following explanation for his argument that these devices
can be difficult to use and could potentially increase the risk to
employees:
Some of these devices, especially the pole-shark, are large and
very awkward to use. They are very difficult to maneuver into a
narrow space and greatly limit movement on the pole. It is next to
impossible for a lineman to turn around far enough with one of these
devices to be able to reach the end of a ten foot cross arm or a
davit arm or even work on a transformer bank mounted on a cluster
rack. If two or more workers are working in the same area on a pole,
these devices can really create a lot of interference. Also, quite
often a second safety is required to be used with these devices so
that the climber can transition past cables, cross arms or other
equipment on a pole. This means an extra snap hook in the D-rings
and increases the possibility of an accident because the lineman
grabs the wrong one. These devices are also much more difficult to
operate with rubber gloves on than a conventional safety strap. [Ex.
0186]
However, some commenters suggested that these types of devices
could be used as anchorages. (See, for example, Ex. 0199; Tr. 1338,
1357.) A video submitted to the record shows one of these devices
successfully supporting an employee who had fallen from a pole (Ex.
0492).
[[Page 20403]]
OSHA concludes that the concerns of commenters who argued that
portable anchorage equipment is difficult to use or poses increased
hazards are unwarranted. As noted earlier, some employers already
require 100-percent attachment. The testimony of Messrs. Marchessault
(of Workplace Safety Solutions) and Theis (of MYR Group) offer evidence
that Pole Sharks, Pole Chokers, and similar devices can be, and have
been, used successfully as anchorages (Tr. 576-579, 1338, 1357). The
videotape of one of these devices in use clearly demonstrates that the
particular device is reasonably light and not significantly more
difficult to use than the traditional positioning straps currently used
by power line workers (Ex. 0492). Some of these devices occupy about
the same space on a pole or structure as a positioning strap and,
therefore, should fit wherever those straps fit (id.). Evidence also
indicates that, with training, employees can use these devices
proficiently (Ex. 0199; Tr. 576-579).
Mr. Ahern's example of an employee using positioning equipment to
reach the end of a 3-meter (10-foot) crossarm supports the need for
employees to use an anchorage at the work location. The end of the
crossarm would be about 1.4 meters (4.6 feet) from the edge of the
pole. To perform such work, a 2-meter-tall (6.5-foot-tall) employee
would have to be in a nearly horizontal position to reach the end of
the arm. This position increases the likelihood of gaff cutout, because
the gaffs would be at an angle to the force applied by the employee's
weight, which would be applied in a vertical direction. A gaff is
designed to penetrate the wood when force is applied along its length.
When force is applied perpendicular to the length of the gaff, it can
twist the gaff out of the wood. In addition, to the extent it is
impossible to reach the end of the crossarm with some of these devices,
other methods of working from the pole can be used. For example, the
employee could work from a pole-mounted platform, which would both
enable the employee to reach further from the pole and provide an
anchorage for the fall protection equipment (269-Ex. 8-5). Thus, the
Agency concludes that there is greater need for an anchorage when work
is performed in such positions.
The examples of working on a crossarm or a structural member
provided by Ms. Lowe with the Employers Electrical and Communication
Safety Committee of Washington and Oregon are inapposite. As noted
earlier, work-positioning equipment is inappropriate for use in these
situations; such equipment may be used only on vertical structural
members. It is not clear why Pole Sharks, Pole Chokers, or similar
devices, which are designed to supplement or replace traditional
positioning straps, could not be used on vertical members in the same
way a traditional positioning strap can be used.
OSHA concludes that the accident information in the record
indicates that there is a need for employees to use an anchorage to
keep them from falling while they are at the work location (Exs. 0002,
0400). Two of the gaff cutout accidents included in Table 3 occurred
while an employee was at the work location. One commenter stated that
one of his company's eight fall accidents occurred while an employee
was at the work position (Ex. 0209). Although the total number of
accidents is not great, these accidents are easily preventable.
The final rule, in paragraph (b)(3)(iii)(C), already requires
employees to be protected while climbing. The same equipment that
protects an employee climbing a pole can serve as an anchorage and can
prevent him or her from falling while at the work location as well (Ex.
0492; Tr. 576-579). As a result, OSHA does not believe there will often
be problems finding or providing anchorage points for work-positioning
equipment that can satisfy the 0.6-meter maximum free-fall requirement.
The Agency notes that Consumers Energy incorrectly identified the
relevant strength requirements for anchorages used with work-
positioning equipment. Paragraph (b)(1)(i) of final Sec. 1926.954
applies Subpart M only to fall arrest equipment. Paragraph (b)(3)(v) of
final Sec. 1926.954, described later in this section of the preamble,
requires anchorages used with work-positioning equipment to be capable
of supporting at least twice the potential impact load of an employee's
fall, or 13.3 kilonewtons (3,000 pounds), whichever is greater. OSHA
concludes that it is feasible with available technology for portable
anchorage devices to meet the tensile-strength requirement in paragraph
(b)(3)(v) of the final rule. The materials, including straps, buckles,
rivets, snaphooks, and other hardware, that are, or could be, used in
anchorages also are used in positioning straps for work-positioning
equipment (Exs. 0055, 0492), which paragraph (b)(2)(vii)(C) of the
final rule requires to have greater tensile strength than required by
paragraph (b)(3)(v) of the final rule. In addition, Mr. Lee
Marchessault with Workplace Safety Solutions testified about the
experience of a line worker he had been training (Tr. 577-578). The
line worker, who had been using a portable anchorage device (the
BuckSqueeze) during the training exercise, experienced a gaff cutout,
but was not injured because the device successfully arrested the fall
(id.). The videotape Mr. Marchessault submitted for the record depicted
this equipment as successfully arresting the fall of the worker who had
been using it (Ex. 0492). Portable anchorage devices are designed to
arrest an employee's fall into work-positioning equipment; thus, the
devices almost certainly meet the strength requirements in ASTM F887-
04, which, as noted earlier, are equivalent to OSHA's strength
requirements for work-positioning equipment. In fact, the latest
edition of the consensus standard, ASTM F887-12\e1\, contains
equivalent strength requirements for what it calls ``wood pole fall
restriction devices.'' \151\ OSHA has included a note following
paragraph (b)(3)(v) of the final rule to indicate that wood-pole fall-
restriction devices meeting ASTM F887-12\e1\ are deemed to meet the
anchorage-strength requirement when they are used in accordance with
manufacturers' instructions.
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\151\ Section 15.3.2 of ASTM F887-12\e1\ requires these devices,
when new, to have a breaking strength of 13.3 kilonewtons (3,000
pounds). Section 24 of that standard describes test procedures for
these devices to ensure that they will successfully arrest a fall.
---------------------------------------------------------------------------
For these reasons, paragraph (b)(3)(iv) in the final rule requires
work-positioning systems to be rigged so that an employee can free fall
no more than 0.6 meters (2 feet). OSHA is not including the proposed
exemption for situations in which no anchorage is available. In view of
the availability of wood-pole fall-restriction devices, OSHA expects
that in most, if not all, circumstances, anchorages will not only be
available, but will be built into work-positioning equipment to permit
compliance with this provision, as well as paragraph (b)(3)(iii)(C) of
the final rule. However, because the Agency believes that employers
will purchase equipment that complies with both paragraphs
(b)(3)(iii)(C) and (b)(3)(iv), OSHA is requiring compliance with both
of these paragraphs starting on April 1, 2015. This delay should
provide employers with sufficient time to evaluate, and then purchase,
compliant equipment.
Final paragraph (b)(3)(v), which is being adopted without
substantive change from the proposal, requires anchorages used with
work-positioning equipment to be capable of sustaining at least twice
the potential impact load of an employee's fall, or 13.3 kilonewtons
(3,000 pounds), whichever is greater.
[[Page 20404]]
This provision, which duplicates Sec. 1926.502(e)(2), will ensure that
an anchorage will not fail when needed to stop an employee's fall.
Comments on the technological feasibility of this provision are
addressed in the summary and explanation for paragraph (b)(3)(iv),
earlier in this section of the preamble.
Final paragraph (b)(3)(vi), which is being adopted without
substantive change from the proposal, provides that, unless a snaphook
is a locking type and designed specifically for the following
conditions, snaphooks on work-positioning equipment not be engaged to
any of the following:
(1) Webbing, rope, or wire rope;
(2) Other snaphooks;
(3) A D ring to which another snaphook or other connector is
attached;
(4) A horizontal lifeline; or
(5) Any object that is incompatibly shaped or dimensioned in
relation to the snaphook such that accidental disengagement could occur
should the connected object sufficiently depress the snaphook keeper to
allow release of the object.
This paragraph, which duplicates Sec. 1926.502(e)(8), prohibits
methods of attachment that are unsafe because of the potential for
accidental disengagement of the snaphooks during use.
6. Section 1926.955, Portable Ladders and Platforms
Final Sec. 1926.955 addresses portable ladders and platforms.
Paragraph (a) provides that requirements for portable ladders used in
work covered by Part 1926, Subpart V are contained in Part 1926,
Subpart X, except as noted in Sec. 1926.955(b). Proposed paragraph (a)
also provided that the requirements for fixed ladders in subpart D of
part 1910 (Sec. 1910.27) applied to fixed ladders used in electric
power transmission and distribution construction work. OSHA is
including proposed paragraph (a) in the final rule with one change--
deleting the second provision.
Fixed ladders used in electric power generation, transmission, and
distribution work are permanent ladders. They are the same ladders
irrespective of whether the work being performed on them is
construction work covered by subpart V or maintenance work covered by
Sec. 1910.269. In the preamble to the proposal, OSHA explained that
the Agency believed that the Part 1910, Subpart D standards should
apply to these ladders during construction, as well as during
maintenance work (70 FR 34855), but requested comments on whether the
proposed incorporation of the general industry standard for fixed
ladders was warranted, especially in light of the 1990 proposed
revision to Part 1910, Subpart D (55 FR 13360, Apr. 10, 1990). OSHA
recently reproposed the revision of that subpart (75 FR 28862, May 24,
2010).
A few commenters responded to this issue. (See, for example, Exs.
0162, 0212, 0227, 0230.) Southern Company was concerned about the
proposed incorporation of Subpart D, commenting:
We question the use of 1910.27 for fixed ladders since OSHA
proposed the revision of this standard over 15 years ago and there
has been no action to date. Due to the time that has elapsed since
OSHA published the proposed revisions to 1910 Subpart D and the
revisions that have been made to the national consensus standards
for all types of ladders, OSHA may wish to consider reopening the
rulemaking prior to proceeding with the revisions to Subpart D. We
recommend that OSHA not reference Subpart D as a part of the
revisions to Subpart V and 1910.269 until work on the revision to
Subpart D is completed. [Ex. 0212]
Southern Company also asked OSHA to explain ``why the provisions of
1910 Subpart D should be applied to fixed ladders instead of the fixed
ladder requirements of 1926.1053'' (id.). Southern Company asserted
that the construction standard contained requirements that are not
found in the general industry standard, but that contribute to employee
safety (id.).
EEI recommended that neither Sec. 1926.955(a) nor the
corresponding provision in the general industry standard, Sec.
1910.269(h)(1), incorporate part 1910, subpart D by reference until
OSHA finalizes revisions to part 1910, subpart D (Ex. 0227). EEI
asserted that there were discrepancies between the requirements for
fixed ladders in existing part 1910, subpart D, the 1990 proposed part
1910, subpart D, and the then-current ANSI standard for fixed ladders,
ANSI A14.3-2002, American National Standard for Ladders--Fixed--Safety
Requirements (id.). EEI also asserted that the existing general
industry standard contained outdated design requirements (id.).
OSHA accepts EEI's and Southern Company's recommendation not to
apply the requirements for fixed ladders in Sec. 1910.27 to fixed
ladders used in the construction of electric power transmission and
distribution installations, though not for the reasons these commenters
stated. OSHA believes that the use of fixed ladders in the construction
of transmission and distribution installations is not unique. As such,
the requirements that apply to fixed ladders in the construction of
electric power transmission and distribution installations should be
the same as the requirements that apply generally to construction work
(including, as Southern Company noted, the requirements contained in
Sec. 1926.1053).
Because OSHA is not including the cross-reference to subpart D for
fixed ladders in the final rule and because the remaining provisions in
Sec. 1926.955(a) apply only to portable ladders and platforms, OSHA is
revising the title of Sec. 1926.955 to ``Portable ladders and
platforms'' to more accurately reflect the contents of this section.
OSHA also accepts EEI's and Southern Company's recommendation not
to reference in final Sec. 1910.269(h) the part 1910, subpart D
provisions for fixed ladders because, as with final Sec. 1926.955,
Sec. 1910.269(h) in the final rule covers only portable ladders and
platforms. Therefore, OSHA is revising the title of Sec. 1910.269(h)
to ``Portable ladders and platforms'' and is revising the regulatory
text of final Sec. 1910.269(h)(1) to clarify that the paragraph
applies to portable ladders and platforms, not fixed ladders. These
changes make final Sec. 1910.269(h) consistent with final Sec.
1926.955.
MYR Group also had concerns about applying the general industry
standards to construction work. MYR Group maintained that contractors
would have little control over fixed ladders provided by host employers
(Ex. 0162).
The Agency notes that an employer whose employees are performing
the work must adhere to OSHA standards. If, for example, an electric
utility's fixed ladder does not comply with Part 1926, Subpart X, then
a contractor whose employees would be using that ladder must take
whatever measures are necessary to protect its employees and comply
with Part 1926, Subpart X. Such measures include enforcing any
contractual language requiring the utility to address any noncompliant
ladders, using other means of accessing the work area, such as portable
ladders or aerial lifts, and repairing or replacing the ladder.
IBEW recommended that OSHA consider the specifications for fixed
ladders in IEEE Std 1307, Standard for Fall Protection for Utility
Work, when finalizing the language for subpart V and Sec. 1910.269
(Ex. 0230).The union wrote:
[T]he committee responsible for developing the standard went
through great pains to research ladders, step bolts, and other
climbing devices commonly installed on electrical structures.
Lineman climbing boots and other equipment was looked at for the
purpose of establishing ladder and step
[[Page 20405]]
bolt criteria that would be compatible with the worker safety
equipment. [Ex. 0230]
OSHA rejects IBEW's recommendation to adopt requirements based on
IEEE Std 1307. Although that consensus standard contains requirements
for structures found in electric power generation, transmission, and
distribution work (for example, utility poles and towers), those
structures are not unique to the electric power industry; and the
Agency believes, therefore, that this rulemaking is not the proper
vehicle to regulate them. The same types of structures are found in
other industries, in particular, the telephone and cable-television
industries. Utility poles and towers are used to support telephone
lines, cable television lines, communications antennas, and other
equipment used by these industries. OSHA notes that its recently
proposed revision of part 1910, subpart D includes requirements for
fixed ladders on towers and for step bolts on towers and poles (see
proposed Sec. 1910.24, Step bolts and manhole steps; 75 FR 29136).
Paragraph (b) of the final rule establishes requirements for
special ladders and platforms used for electrical work. Because the
lattice structure of an electric power transmission tower and overhead
line conductors generally do not provide solid footing or upper support
for ladders, OSHA is exempting portable ladders used on structures or
conductors in conjunction with overhead line work from the general
provisions of Sec. 1926.1053(b)(5)(i) and (b)(12), which address
ladder support and the use of ladders near exposed electric equipment.
As noted in the preamble to the proposal, an example of a type of
ladder exempted from these provisions is a portable hook ladder used by
power line workers to work on overhead power lines (70 FR 34855).\152\
These ladders are hooked over the line or other support member and then
are lashed in place at both ends to keep them steady while employees
are working from them.
---------------------------------------------------------------------------
\152\ Existing Sec. 1926.1053(b)(12) provides that ``[l]adders
shall have nonconductive siderails if they are used where the
employee or the ladder could contact exposed energized electrical
equipment, except as provided in Sec. 1926.951(c)(1) of this
part.'' In this final rule, OSHA is replacing the reference to Sec.
1926.951(c)(1) with a reference to the corresponding provision in
the final rule, Sec. 1926.955(c), and to final Sec. 1926.955(b),
which exempts special ladders used for electrical work from the
requirement for nonconductive siderails.
---------------------------------------------------------------------------
Final paragraphs (b)(1) through (b)(4) and (c) provide employees
with protection that is similar to the protection afforded to employees
by Sec. 1926.1053(b)(5)(i) and (b)(12). These provisions require that
these special ladders and platforms be secured, specify the acceptable
loads and proper strength of this equipment, and provide that the
ladders be used only for the particular types of application for which
they are designed. These provisions thereby ensure that employees are
adequately protected when using the ladders covered by the final rule.
In the Sec. 1910.269 rulemaking, OSHA concluded that these alternative
criteria provide for the safe use of this special equipment, and the
Agency is extending the application of these alternative criteria to
work covered by Subpart V (59 FR 4375). It should be noted that the
requirements for portable ladders in final paragraphs (b)(1) through
(b)(4) apply in addition to requirements in Sec. 1926.1053 for
portable ladders. OSHA revised the language in the final rule to
clarify that the requirements in Sec. 1926.1053, except for paragraph
(b)(5)(i) and (b)(12), apply to portable ladders used on structures or
conductors in conjunction with overhead line work and that the
requirements in paragraphs (b)(1) through (b)(4) apply only to portable
ladders and platforms used in this manner.
Paragraph (b)(1) of final Sec. 1926.955 requires portable
platforms to be capable of supporting without failure at least 2.5
times the maximum intended load in the configurations in which they are
used. Paragraph (b)(1) in the proposed rule also applied this
requirement to portable ladders. However, Sec. 1926.1053(a)(1), which
also applies, already specifies the strength of portable ladders.
Having two standards with different strength requirements for portable
ladders would be confusing. Consequently, OSHA revised Sec.
1926.955(b)(1) in the final rule so that it covers only portable
platforms.
Paragraph (b)(2) of final Sec. 1926.955 prohibits portable ladders
and platforms from being loaded in excess of the working loads for
which they are designed. It should be noted that, with respect to
portable ladders, compliance with this provision constitutes compliance
with Sec. 1926.1053(b)(3).
Paragraph (b)(3) of final Sec. 1926.955 requires portable ladders
and platforms to be secured to prevent them from becoming accidentally
dislodged.\153\ Accordingly, with respect to portable ladders, OSHA
concludes that compliance with Sec. 1926.955(b)(3) constitutes
compliance with Sec. 1926.1053(b)(6), (b)(7), and (b)(8).\154\
---------------------------------------------------------------------------
\153\ It should be noted that, to meet paragraph (b)(3),
employers must ensure that portable ladders and platforms are always
secured when in use, regardless of the conditions of the surface on
which the ladder is placed. For example, when a conductor platform,
such as a cable cart, is suspended from a line conductor by a
trolley or hooks, the platform must be secured to the conductor so
that it cannot fall if the trolley or hooks become dislodged.
\154\ It should also be noted that Sec. 1926.1053(b)(1), which
requires that portable ladders be secured in certain situations,
applies additional requirements when portable ladders are used to
access an upper landing surface. Therefore, compliance with final
Sec. 1926.955(b)(3) does not constitute compliance with these
requirements.
---------------------------------------------------------------------------
Paragraph (b)(4) of final Sec. 1926.955 requires portable ladders
and platforms to be used only in applications for which they are
designed. It should be noted that, with respect to portable ladders,
compliance with this provision constitutes compliance with Sec.
1926.1053(b)(4).
Paragraph (c) prohibits the use of portable metal, and other
portable conductive, ladders near exposed energized lines or equipment.
This paragraph addresses the hazard to employees of contacting
energized lines and equipment with conductive ladders. However, as
noted in the preamble to the proposal, in specialized high-voltage
work, the use of nonconductive ladders could present a greater hazard
to employees than the use of conductive ladders (70 FR 34855-34856). In
some high-voltage work, voltage can be induced on conductive objects in
the work area. When the clearances between live parts operating at
differing voltages, and between the live parts and grounded surfaces,
are large enough that it is relatively easy to maintain the minimum
approach distances required by Sec. 1926.960(c)(1), electric shock
from induced voltage on objects in the vicinity of these high-voltage
lines can pose a greater hazard. Although these voltages do not
normally pose an electrocution hazard, the involuntary muscular
reactions caused by contacting objects at different voltages can lead
to falls. Using a conductive ladder in these situations can minimize
the voltage differences between objects within an employee's reach,
thereby reducing the hazard to the employee. Therefore, the final rule
permits a conductive ladder to be used if an employer can demonstrate
that the use of a nonconductive ladder would present a greater hazard
to employees.
7. Section 1926.956, Hand and Portable Power Equipment
Final Sec. 1926.956 addresses hand and portable power equipment.
The title of this section in the proposal was ``Hand and portable power
tools.'' OSHA revised the title to comport with the scope of the
requirements in this section, which address equipment generally and not
just tools. Paragraph
[[Page 20406]]
(a) of this section of the final rule provides that electric equipment
connected by cord and plug is covered by paragraph (b), portable and
vehicle-mounted generators used to supply cord- and plug-connected
equipment are governed by paragraph (c), and hydraulic and pneumatic
tools are covered by paragraph (d). OSHA took all of the requirements
in this section from existing Sec. 1910.269(i).
Electric equipment connected by cord and plug must satisfy the
requirements in paragraph (b). Proposed paragraph (b)(1) stated that
cord- and plug-connected equipment supplied by premises wiring is
covered by Subpart K of Part 1926. OSHA is not including this proposed
requirement in the final rule because, first, OSHA determined that the
language in proposed paragraph (b) improperly emphasized ``premises
wiring.'' The purpose of the proposed provision was to clarify that
equipment covered by Subpart K would continue to be covered by that
Subpart (70 FR 34856). However, OSHA derived the proposed provision
from the corresponding provision in existing Sec. 1910.269(i). That
provision was, in turn, derived from Sec. 1910.302(a)(1), which
specifies the scope of part 1910, subpart S, and provides that the
subpart's ``design safety standards for electric utilization of
systems'' apply to ``electrical installations and utilization equipment
installed or used within or on buildings, structures, and other
premises'' (that is, premises wiring). Section 1926.402, which
specifies the scope of Subpart K, does not use the term ``premises
wiring.'' Second, proposed Sec. 1926.956(b)(1), and its counterpart in
existing Sec. 1910.269(i)(2)(i), are unnecessary because these
provisions simply refer to requirements that already apply. Therefore,
to remove any ambiguity, the Agency is not including proposed Sec.
1926.956(b)(1) in the final rule and is removing existing Sec.
1910.269(i)(2)(i) and is replacing the reference in existing Sec.
1910.269(i)(2)(ii) (final Sec. 1910.269(i)(2)) to any cord- and plug-
connected equipment supplied by other than premises wiring with a
reference to cord- and plug-connected equipment not covered by Subpart
S.
Pursuant to proposed paragraph (b)(2), equipment not covered by
subpart K had to have the tool frame grounded, be double insulated, or
be supplied by an isolating transformer with an ungrounded secondary.
The proposed rule (and existing Sec. 1926.951(f)(2)(iii)) did not
specify any limit on the secondary voltage of the isolating
transformer. OSHA is promulgating this paragraph in the final rule
(final paragraph (b)(3)) with one substantive change--if an isolating
transformer with an ungrounded secondary is used to comply with this
provision, its secondary voltage is limited to 50 volts.
In the preamble to the proposed rule, OSHA noted the widespread
availability of double-insulated tools and requested comment on whether
the option permitting tools to be supplied through an isolating
transformer was still necessary (75 FR 34856). Several commenters
responded to this request. (See, for example, Exs. 0126, 0186, 0201,
0209, 0212, 0213, 0227, 0230.)
Most of these comments supported retaining the proposed option that
permits cord- and plug-connected equipment to be supplied by an
isolating transformer. (See, for example, Exs. 0201, 0209, 0212, 0213,
0227.) For instance, Duke Energy stated: ``OSHA should continue to
allow the third option of isolating transformers. While most
applications are covered by grounding or double insulating, there are
unique situations where neither of these is possible and an isolating
transformer may be necessary to protect employees'' (Ex. 0201). TVA
commented, without elaboration, that ``[d]uring plant outages there are
situations where the use of isolating transformers provides the best
employee safety'' (Ex. 0213). Southern Company relied on OSHA's
statement in the preamble to the proposal \155\ that using isolating
transformers is ``an effective means of protecting employees from
shock'' (Ex. 0212).
---------------------------------------------------------------------------
\155\ See 70 FR 34856.
---------------------------------------------------------------------------
Other commenters asserted that using isolating transformers was an
outdated form of protection. (See, for example, Exs. 0126, 0186, 0230.)
For instance, Mr. Anthony Ahern of Ohio Rural Electric Cooperatives
wrote:
Isolating transformers are not needed today. Almost all tools
today are either double insulated or equipped with a grounding (3
wire) cord and plug. OSHA already has rules which cover the use and
maintenance of these types of tools. Further, battery operated and
gas powered tools are becoming more and more common and hydraulic
tools are commonly used with bucket trucks. [Ex. 0186]
IBEW commented, ``Double insulated hand tools are the industry
standard. It would be difficult to find tools that are not double
insulated or the tool frame is not grounded'' (Ex. 0230). IBEW stated,
however, that isolating transformers continue to be an option ``[i]f
other types of tools continue to be used'' (id.).
OSHA determined that the proposed option permitting cord- and plug-
connected equipment to be supplied by an isolating transformer was
insufficiently protective and that this option will only provide
sufficient protection against ground faults when the isolation
transformer has an ungrounded secondary of no more than 50 volts. OSHA
is imposing the 50-volt limit on isolation transformers because,
although OSHA stated in the preamble to the proposal that each of the
three options (grounding, double insulation, and isolation) provided
protection from electric shock (70 FR 34856), OSHA recognized in other
standards the limited protection provided by isolating
transformers.\156\ If unlimited voltages are permitted with respect to
the isolating transformer option, employees working with cord- and
plug-connected equipment operating at higher voltages would be exposed
to a serious electric-shock hazard when a second ground fault occurs.
Even if equipment is supplied by an isolating transformer with an
ungrounded secondary, there will always be a path to ground for the
circuit conductors. This path will be caused by leakage or by
capacitive or inductive coupling. Depending on the location of this
path, one of the circuit conductors could have a voltage to ground as
high as the full circuit voltage. Thus, while the corresponding
electrical standards for general industry and construction at
Sec. Sec. 1910.304(g)(6)(vi) and (g)(6)(vii) and 1926.404(f)(7)(iv),
respectively, permit all three options, the standards (in Sec. Sec.
1910.304(g)(6)(vii)(A) and 1926.404(f)(7)(iv)(C)(6)) also limit the
secondary voltage on the isolating transformer to 50 volts or less.
Fifty volts or less is widely recognized as a generally safe voltage.
(See, for example, Exs. 0076, 0077, 0532.)
---------------------------------------------------------------------------
\156\ OSHA notes that TVA did not address the safety of using an
isolating transformer with a secondary voltage of more than 50 volts
during a plant outage. However, pursuant to the final rule, if TVA
uses such a transformer during a plant outage or otherwise, that
transformer must have a secondary voltage of not more than 50 volts.
---------------------------------------------------------------------------
Paragraph (c) of final Sec. 1926.956 requires portable and
vehicle-mounted generators used to supply cord- and plug-connected
equipment covered by paragraph (b) to meet several requirements. Under
paragraph (c)(1), the generator may only supply equipment on the
generator or the vehicle (for example, lights mounted on the generator
or vehicle) and cord- and plug-connected equipment through receptacles
mounted on the generator or the vehicle. Paragraph (c)(2) provides that
non-current-carrying metal parts of
[[Page 20407]]
equipment, and the equipment grounding conductor terminals of the
receptacles, must be bonded to the generator frame. Paragraph (c)(3)
requires that the frame of vehicle-mounted generators be bonded to the
vehicle frame. Finally, paragraph (c)(4) requires the neutral conductor
to be bonded to the generator frame. The final rule clarifies that
these requirements apply only when Subpart K does not apply, as
explained in the discussion of Sec. 1926.956(b), earlier in this
section of the preamble. The requirements in this paragraph are similar
to the corresponding Subpart K requirements, which are contained in
Sec. 1926.404(f)(3).
Final paragraph (d), which is being adopted without substantive
change from the proposal, applies to pneumatic and hydraulic tools.
Paragraph (d)(1) of Sec. 1926.302 requires the fluids used in
hydraulic-powered tools to be fire resistant. As explained in the
preamble to the proposed rule, insulating hydraulic fluids are not
inherently fire resistant, and additives that could make them fire
resistant generally make the hydraulic fluid unsuitable for use as
insulation (70 FR 34856). Because of these characteristics and because
hydraulic fluids must be insulating to protect employees performing
power transmission and distribution work, existing Sec. 1926.950(i)
exempts insulating hydraulic fluids from Sec. 1926.302(d)(1).
OSHA proposed to continue this exemption in Sec. 1926.956(d)(1),
but was concerned by several accidents described in the record that
occurred when insulating hydraulic fluid ignited and burned employees
(Ex. 0002). The Agency requested information on whether fire-resistant
insulating hydraulic fluids were available or were being developed.
OSHA did not receive any information about the availability or
progress with the development of fire-resistant insulating hydraulic
fluid; consequently, OSHA is including the existing exemption for
insulating hydraulic fluids in the final rule. The Agency believes that
the most serious hazard faced by an employee performing work covered by
subpart V is electric shock. The Agency also reviewed the accidents in
the record (such as Exs. 0002, 0003, 0004, and 0400) and concluded
that, although insulating hydraulic fluid poses a substantial risk of
igniting and burning workers, the risk of electric shock with
uninsulated hydraulic equipment poses a greater risk of harm. OSHA
encourages employers and manufacturers to develop insulating fluid that
also is fire-resistant and will reexamine this issue if such fluids
become available.
Final paragraph (d)(2) provides that safe operating pressures may
not be exceeded. This requirement protects employees from the harmful
effects of tool failure. If hazardous defects are present, no operating
pressure would be safe, and the tools could not be used. In the absence
of defects, the maximum rated operating pressure (which may be
specified by the manufacturer or by hydraulics handbooks) is the
maximum safe pressure. OSHA included a note to this effect in the final
rule.
If a pneumatic or hydraulic tool is used where it may contact
exposed energized parts, the tool must be designed and maintained for
such use under final paragraph (d)(3). In addition, under paragraph
(d)(4), hydraulic systems for tools that may contact exposed live parts
during use must provide protection against loss of insulating value,
for the voltage involved, due to the formation of a partial vacuum in
the hydraulic line. Under paragraph (d)(5), a pneumatic tool used on
energized electric lines or equipment or used where it may contact
exposed live parts must provide protection against the accumulation of
moisture in the air supply. These three requirements protect employees
from electric shock by restricting current flow through hoses.
OSHA included a note following paragraph (d)(4) of the final rule
addressing the use of hydraulic lines that do not have check
valves.\157\ If such lines are located in such a manner that the
highest point on the hydraulic system is more than 10.7 meters (35
feet) above the oil reservoir, a partial vacuum can form inside the
line. A partial vacuum can cause a loss of insulating value, possibly
resulting in an electrical fault and consequent hydraulic system
failure while an employee is working on a power line. During the
rulemaking on the 1994 Sec. 1910.269 final rule, IBEW reported two
accidents that resulted from such an occurrence (269-DC Tr. 613).
Therefore, OSHA inserted the note when the Agency adopted existing
Sec. 1910.269(i)(4)(iii), which is mirrored in final Sec.
1926.956(d)(4).\158\
---------------------------------------------------------------------------
\157\ A check valve blocks reverse flow of the hydraulic fluid
and prevents the formation of a partial vacuum.
\158\ OSHA notes that whether a partial vacuum will result in
the loss of insulating value that triggers actions to prevent the
formation of a partial vacuum depends on the voltage involved.
---------------------------------------------------------------------------
Final paragraphs (d)(6) and (d)(7) provide work-practice
requirements to protect employees from the accidental release of
pressure and from the injection of hydraulic oil (which is under high
pressure) through the skin and into the body. The first of these two
provisions requires the release of pressure before connections in the
lines are broken, unless quick-acting, self-closing connectors are
used. In the case of hydraulic tools, the spraying hydraulic fluid
itself, which is flammable, poses additional hazards. Final paragraph
(d)(7) requires employers to ensure that employees do not use any part
of their bodies, such as a finger, to try to locate or stop a hydraulic
leak. This provision in the final rule has been reworded to clarify
that the employer has responsibility for compliance.
Final paragraph (d)(8) provides that hoses not be kinked. Kinks in
hydraulic and pneumatic hoses can lead to premature failure of the hose
and to sudden loss of pressure. If this loss of pressure occurs while
the employee is using the tool, an accident could result in harm to
employees. For example, a hydraulic or pneumatic tool supporting a load
could drop the load onto an employee on a sudden loss of pressure.
NIOSH suggested that OSHA ``consider an additional safeguard
against the unintentional release of hydraulic oil--the use of hoses
that are color coded by the [operating pressure] they can withstand,
thus reducing the hazard of skin absorption or fire'' (Ex. 0130). NIOSH
did not submit any evidence that employers are using hoses of improper
rating on hydraulic equipment. Consequently, the Agency is not adopting
a requirement to color code hydraulic hoses according to safe operating
pressure. However, NIOSH submitted evidence that an employer performing
maintenance on an insulating hydraulic tool improperly replaced a
nonconductive hose with a hose that was conductive because of its metal
reinforcement (Ex. 0139). Although OSHA is not adopting a color-coding
requirement in the final rule, the Agency advises manufacturers to
clearly distinguish between conductive and nonconductive hoses.
Section 1926.957, Live-Line Tools
Final Sec. 1926.957 is equivalent to existing Sec. 1910.269(j)
and contains requirements for live-line tools (some of which are
commonly called ``hot sticks''). This type of tool is used by qualified
employees to handle energized conductors. The tool insulates the
employee from the energized line. For example, a wire tong, which is a
slender insulated pole with a clamp on one end, is used to hold a
conductor at a distance while work is being performed. Common types of
live-line tools include
[[Page 20408]]
wire tongs, wire-tong supports, tension links, and switch, fuse, and
tie sticks.
Mr. Leo Muckerheide of Safety Consulting Services was concerned
that proposed Sec. 1926.957 did not address all types of live-line
tools, stating:
There is no definition given for a live-line tool except in the
preamble. It states that such a tool is used to handle energized
conductors and then gives some examples. There are other work
practices, such as installing personal protective grounds, checking
for voltage, pulling fuses or cutouts, removing or installing pins
on suspension insulators, removing or installing jumpers, etc.,
where an insulated tool (switch/fuse/hot stick) is utilized. The
insulating characteristics of these insulated tools (switch/fuse/hot
stick) is critical to the accomplishment of such activities without
injury to the worker. Any insulated tool (switch/fuse/hot stick)
that is used on an energized circuit or a normally energized circuit
in a manner that places a part of the tool inside the minimum
approach distance . . . should be considered a live-line tool. The
worker is depending on the insulating characteristics of the tool
for protection. [Ex. 0180]
He recommended that OSHA expand this section to include these other
insulated tools (id.).
OSHA notes that the lists of live-line tools provided here and in
the preamble to the proposal (70 FR 34853) are not exhaustive. Also,
OSHA added some of Mr. Muckerheide's examples to the list in the first
paragraph of the summary and explanation for final Sec. 1926.957.
Final Sec. 1926.957, and its general industry counterpart, final Sec.
1910.269(j), cover any tool that is designed to contact an energized
part and insulate the worker from that part. IEEE Std 516-2003, IEEE
Guide for Maintenance Methods on Energized Power Lines, defines
``insulating tool or device'' as a tool or device ``designed primarily
to provide insulation from an energized part or conductor'' (Ex.
0041).\159\ This definition is consistent with OSHA's use of the term
``live-line tool.'' The Agency believes that the term is well
understood by the regulated community and that the guidance provided in
this preamble makes the Agency's meaning of the term clear. Therefore,
OSHA concludes that it is not necessary to define ``live-line tool'' in
the final rule.
---------------------------------------------------------------------------
\159\ IEEE Std 516-2009 contains the same definition (Ex. 0532).
---------------------------------------------------------------------------
Paragraph (a), which is being adopted without change from the
proposal, requires live-line tool rods, tubes, and poles to be designed
and constructed to withstand 328,100 volts per meter (100,000 volts per
foot) for 5 minutes if made of fiberglass-reinforced plastic (FRP),
246,100 volts per meter (75,000 volts per foot) for 3 minutes if made
of wood, or other tests that the employer can demonstrate are
equivalent. The voltage per unit length varies with the type of
material because different insulating materials are capable of
withstanding different voltages over equal lengths. For example, a
higher design standard for wood would cause most wood to fail to meet
the specification, while a lower design specification would allow
substandard products into service. Since the withstand voltages in
final paragraph (a) are consistent with the withstand voltages in
existing Sec. 1910.269(j)(1) and ASTM F711-02 (2007), Standard
Specification for Fiberglass-Reinforced Plastic (FRP) Rod and Tube Used
in Live-Line Tools, OSHA expects that tools currently in use in the
industry will continue to be acceptable. A note in the final regulatory
text provides that tools that meet ASTM F711-02 (2007) will be deemed
to comply with paragraph (a)(1) of final Sec. 1926.957. Together with
the minimum approach distances in Sec. 1926.960(c)(1), final paragraph
(a) of Sec. 1926.957 protects employees from electric shock when they
are using these tools.
Mr. Frank Owen Brockman with Farmers Rural Electric Cooperative
Corporation recommended that the standard not contain provisions for
live-line tools made of wood (Ex. 0173). He maintained that these tools
are outdated and should no longer be in service (id.).
OSHA believes that wood live-line tools likely are no longer in
service and are no longer being manufactured. However, the Agency has
no evidence in the record that there are no wood live-line tools
currently in service. As long as they meet the requirements in final
Sec. 1926.957, they can effectively protect employees from electric
shock. Therefore, OSHA is including in the final rule without change
the proposed requirements for live-line tools made of wood.
Paragraph (b) addresses the condition of tools. The requirements in
this paragraph duplicate the requirements in existing Sec.
1910.269(j)(2) and will ensure that live-line tools remain in a safe
condition after they are put into service. Paragraph (b)(1), which is
being adopted without change from the proposal, requires live-line
tools to be wiped clean and visually inspected for defects before each
day's use. Wiping the tool removes surface contamination that could
lower the insulating value of the tool. Inspecting the tool will
identify any obvious defects that could also adversely affect the
insulating value of the tool.
Paragraph (b)(2), which is being adopted without change from the
proposal, provides that a tool be removed from service if any
contamination or defect that could adversely affect its insulating
qualities or mechanical integrity is present after the tool is wiped
clean. This paragraph protects employees from the failure of live-line
tools during use. Tools removed from service must be examined and
tested under final paragraph (b)(3) before being returned to service.
During the rulemaking on existing Sec. 1910.269, OSHA found that,
while there was no evidence in the record of any injuries related to
the failure of a hot stick, evidence did indicate that these tools have
failed in use (without injury to employees) and that employees depend
on their insulating value while using them to handle energized
conductors (59 FR 4378). The Agency believes that live-line tools are
not typically used to provide protection for employees in the rain
(when work is normally suspended), which probably accounts for the lack
of injuries in the record.\160\ However, live-line tools might be used
under wet conditions, in which case it is necessary to ensure that
these tools will retain their insulating qualities when they are wet.
In addition, employee safety is dependent on the insulating integrity
of the tool--failure of a live-line tool would almost certainly lead to
serious injury or death whenever the tool is the only insulating
barrier between the employee and a live part. Therefore, OSHA is
adopting rules on the periodic examination and testing of live-line
tools to ensure that the live-line tools employees use are safe.
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\160\ A contaminated tool will fail more easily when wet than
when dry (Ex. 0532). Tools are supposed to be wiped before use, in
part to remove moisture.
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Although visual inspection can detect the presence of hazardous
defects and contamination, the Agency concluded, on the basis of the
1994 rulemaking record for existing Sec. 1910.269, that the daily
inspections required by final paragraph (b)(1) might not detect all
defects and contamination (59 FR 4378). Referring to live-line tools
that had failed in use, a Georgia Power Company study submitted to that
1994 rulemaking record stated: ``Under visual inspection all the sticks
appeared to be relatively clean with no apparent surface
irregularities'' (269-Ex. 60). These tools passed a dry voltage test,
but failed a wet voltage test.\161\ While the study
[[Page 20409]]
further noted that the surface luster on the sticks was reduced,
apparently the normal visual inspection alone did not detect the
defects that caused those tools to fail.
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\161\ A so-called ``dry test'' of a live-line tool is an
electrical test performed on the tool after it is stored under
ambient, low-humidity, test conditions for 24 hours. A so-called
``wet test'' is an electrical test performed on the tool after the
tool is placed in a high-humidity (at least 93-percent humidity)
chamber for 168 hours. After conditioning and before testing, the
tool is wiped with a dry cloth. Thus, the outside of the tool is dry
during both tests.
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To address these concerns, OSHA is adopting requirements in
paragraph (b)(3) for the thorough examination, cleaning, repair, and
testing of live-line tools on a periodic basis. These provisions are
adopted in the final rule without substantive change from the proposal.
The tools must undergo this process on a 2-year cycle and whenever the
tools are removed from service on the basis of the daily
inspection.\162\
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\162\ When an employer removes a tool from service under final
paragraph (b)(2) and inspects and tests it under final paragraph
(b)(3), the 2-year cycle begins again on the date of the test.
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The final rule first requires a thorough examination of the live-
line tool for defects (paragraph (b)(3)(i)). After the examination, the
tool must be cleaned and waxed if no defects or contamination are
found; if a defect or contamination that could adversely affect the
insulating qualities or mechanical integrity of the live-line tool is
found during the examination, the tool must be repaired and refinished
or permanently removed from service as specified by final paragraph
(b)(3)(ii). In addition, under final paragraph (b)(3)(iii), a tool must
be tested: (1) After it has been repaired or refinished, regardless of
its composition; or (2) after an examination is conducted in accordance
with final paragraph (b)(3)(i) that results in no repair or refinishing
being performed (although no testing is required if the tool is made of
FRP rod or foam-filled FRP tube and the employer can demonstrate that
the tool has no defects that could cause it to fail in use).
In accordance with final paragraph (b)(3)(iv), the test method used
must be designed to verify the tool's integrity along its full working
length and, if the tool is made of FRP, its integrity under wet
conditions. The performance criteria specified by final paragraph (a)
are ``design standards'' that must be met by the manufacturer. The test
voltages and test duration used during the manufacturing process are
not appropriate for periodic retesting of the hot sticks because live-
line tools may sustain damage during such tests. Accordingly, the in-
service tests required by final paragraph (b)(3)(v) are designed to
assure as much employee protection as possible without damaging the
tools. For tools with both hollow and foam-filled sections, the filled
section is typically considered to constitute the insulating portion of
the tool, which, for the purposes of final paragraph (b)(3)(iv), is the
working length of the tool.
Under final paragraph (b)(3)(v), the test voltages must be 246,100
volts per meter (75,000 volts per foot) for fiberglass tools or 164,000
volts per meter (50,000 volts per foot) for wood tools, and, in both
cases, the voltage must be applied for 1 minute. Other tests are
permitted if the employer can demonstrate that they provide equivalent
employee protection.
A note to paragraph (b) of the final rule states that guidelines
for the inspection, care, and testing of live-line tools are specified
in IEEE Std 516-2009.
Mr. Stephen Frost with Mid-Columbia Utilities Safety Alliance
commented that the IEEE standard does not contain test criteria for FRP
tools with hollow sections, but supported OSHA's proposal to adopt the
same language as existing Sec. 1910.269 (Ex. 0184).
OSHA reviewed the test procedures in IEEE Std 516-2009 and found
that they do address hollow, as well as foam-filled, live-line tools.
The Agency believes that these tests can be used by the employer as
appropriate for the different sections of multiple-section tools.
Mr. Leo Muckerheide of Safety Consulting Services commented that
existing Sec. 1910.269(j)(2)(iii) references a 1994 edition of the
2003 IEEE standard that OSHA referenced in the note to proposed
paragraph (b). He also noted that the ``wet'' test procedure in an ASTM
standard differs from the one in the IEEE standard. Mr. Muckerheide
explained:
[Paragraph (j)(2)(iii)(D) of existing Sec. 1910.269 and
proposed Sec. 1926.957(b)(3)(iv)] require the integrity testing of
fiberglass-reinforced plastic tools under ``wet conditions'' but it
does not define ``wet conditions''. The note for paragraph
1926.957(b)(3)(iv) refers to IEEE Std 516-2003 while the note for
1910.269(j)(2)(iii)(D) refers to IEEE Std 978-1984. IEEE Std 978-
1984 is no longer supported by IEEE. There is also an ASTM standard,
F711-02, that establishes specifications for live-line tools. Both
have a test protocol for ``wet conditions''. However, they are not
identical. One specifies a 7 day 93% humidity test and the other a
fine mist of distilled water. [Ex. 0180]
He recommended that both Sec. 1910.269 and subpart V require testing
under wet conditions to conform to the ``current version of IEEE Std
516.''
OSHA notes that the test procedure and criteria in ASTM F711 are
design or acceptance tests for new live-line tools, while the tests in
the IEEE standard are in-service tests. As noted earlier, design and
acceptance tests generally are more severe than in-service tests and
can damage tools if repeated on a regular basis. A tool in new
condition should perform at an optimal level. Once a tool has been in
service for a while, it will typically exhibit reduced performance
because the tool deteriorates as it is handled--it develops microscopic
scratches and becomes contaminated with creosote and other substances.
To account for this deterioration, in-service testing frequently uses
different test procedures or test criteria, or both. In the final
standard, the Agency provides employers flexibility in adopting test
procedures and criteria. Thus, test procedures and criteria are
acceptable as long as they meet the performance requirements of the
standard, that is, they ``verify the tool's integrity along its entire
working length and, if the tool is made of fiberglass-reinforced
plastic, its integrity under wet conditions.'' As explained in detail
under the summary and explanation for final Sec. 1926.97, earlier in
this section of the preamble, OSHA is adopting performance requirements
rather than incorporating consensus standards by reference for a number
of reasons, including allowing greater compliance flexibility and
reducing the need to update the OSHA standards as frequently.
As explained in the summary and explanation for Appendix G, later
in this section of the preamble, OSHA is updating the consensus
standards specified in nonmandatory references throughout final Sec.
1910.269 and final subpart V. In this case, the note to final Sec.
1910.269(j)(2) includes an updated reference to IEEE Std 516-2009 to
match the corresponding note to final Sec. 1926.957(b). (See the
summary and explanation of Sec. 1926.97, earlier in this preamble, for
a discussion of OSHA's approach regarding future updates of the
consensus standards referenced in this final rule.)
Section 1926.958, Materials Handling and Storage
Final Sec. 1926.958 is equivalent to existing Sec. 1910.269(k)
and contains requirements for materials handling and storage. Final
paragraph (a) clarifies that material-handling and material-storage
requirements in Part 1926, including those in Subparts N and CC, apply.
Proposed paragraph (a) referenced only Subpart N.\163\ However, OSHA
recently
[[Page 20410]]
revised its cranes and derricks standard, former Sec. 1926.550, which
was in subpart N when OSHA published the proposed rule for subpart V.
The recently published cranes and derricks final rule moved the
requirements for cranes and derricks into a new subpart, subpart CC of
part 1926 (75 FR 47906, Aug. 9, 2010).\164\ Consequently, the Agency is
including a reference to this new subpart in final Sec. 1926.958(a).
Work performed under subpart V is exempt from certain requirements in
subpart CC. For example, Sec. 1926.1408(b)(5) exempts cranes and
derricks used in subpart V work from Sec. 1926.1408(b)(4), which
requires employers to adopt one of several encroachment-prevention
measures for certain work near overhead power lines. Any exemptions in
subpart CC for subpart V work continue to apply; those exemptions are
not affected by this final rule.
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\163\ When subpart V was originally promulgated in 1972, that
final rule also added a standard for aerial lifts to subpart N. That
aerial lift standard, which originally appeared at Sec. 1926.556,
eventually was redesignated as Sec. 1926.453, in subpart L. It
should be noted that, except for Sec. 1926.453(b)(2)(v), the aerial
lift standard still applies to work covered by subpart V even though
it is not referenced in final Sec. 1926.958 or final Sec.
1926.959. (See Sec. 1926.950(a)(2).) See, also, the summary and
explanation for final Sec. 1926.954(b)(3)(iii) for a discussion of
why the fall protection requirement in Sec. 1926.453(b)(2)(v) does
not apply to work covered by Subpart V.
\164\ Subpart CC applies to power-operated equipment, when used
in construction, that can hoist, lower, and horizontally move a
suspended load. The discussion of Subpart CC in the preamble to the
Subpart V final rule refers to this equipment as ``cranes and
derricks.''
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It should be noted that Subparts H and O of OSHA's construction
standards also contain requirements pertaining to material handling and
storage. For example, Sec. 1926.602 covers material-handling
equipment. These provisions continue to apply even though they are not
specifically mentioned in final Sec. 1926.958(a). (See final Sec.
1926.950(a)(2).) To make this clear in the final rule, OSHA reworded
Sec. 1926.958(a) in the final rule to require material handling and
storage to ``comply with applicable material-handling and material-
storage requirements in this part, including those in subparts N and CC
of this part.''
Paragraph (b) addresses the storage of materials in the vicinity of
energized lines and equipment. Paragraph (b)(1), which is being adopted
without substantive change from the proposal, contains requirements for
areas to which access is not restricted to qualified employees only. As
a general rule, the standard does not permit materials or equipment to
be stored in such areas within 3.05 meters (10 feet) of energized lines
or exposed parts of equipment. This clearance distance must be
increased by 0.10 meters (4 inches) for every 10 kilovolts over 50
kilovolts. The distance also must be increased to account for the
maximum sag and side swing of any conductor and to account for the
height and movement of material-handling equipment. Maintaining these
clearances protects unqualified employees from contacting energized
lines or equipment with materials being handled. Storing materials at
the required distances also will facilitate compliance with provisions
elsewhere in the construction standards that require material-handling
equipment to maintain specific distances from energized lines and
equipment, such as Sec. 1926.600(a)(6).\165\
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\165\ OSHA's revised standard for cranes and derricks at subpart
CC requires minimum clearance distances for cranes and derricks,
which, under certain conditions, are greater than the distances
specified by final Sec. 1926.958(b)(1). Therefore, employers
covered by subpart V must be knowledgeable about these requirements
when they store materials that are lifted by equipment covered under
subpart CC and may need to adjust the clearance distances for
storing materials away from energized lines and equipment
accordingly. (For work covered by subpart V, compliance with final
Sec. 1926.959 is deemed compliance with the relevant requirements
in subpart CC (per Sec. 1926.1400(g)). However, employers must
comply with subpart CC clearance distances for work performed by
unqualified employees because subpart V does not contain electrical
safety-related work practices for those workers. See final Sec.
1926.950(a)(1)(ii).)
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The work practices unqualified workers must use in handling
material stored near energized lines, including in areas addressed by
final Sec. 1926.958(b)(1), are addressed elsewhere in Part 1926,
including subparts K and CC of part 1926. The general approach taken in
this revision of subpart V is to provide safety-related work practices
for qualified employees to follow when they are performing electric
power transmission and distribution work, including work in areas
addressed by final Sec. 1926.958(b)(1). (See the summary and
explanation for final Sec. 1926.950(a)(1)(ii).)
Mr. Kenneth Brubaker was concerned that unqualified employees
storing materials near energized lines or equipment could not determine
the relevant voltage and recommended specifying clearance distances
that did not require calculations based on voltage (Exs. 0099, 0100).
OSHA is not adopting Mr. Brubaker's recommendation. As noted under
the summary and explanation for final Sec. 1926.950(a)(1)(ii), subpart
V does not apply to electrical safety-related work practices for
unqualified employees. Paragraph (b)(1) of final Sec. 1926.958
specifies minimum clearance distances between energized lines or
exposed energized parts and stored material or equipment. The
electrical safety-related work practices used by unqualified employees
handling the stored material or equipment are addressed in subparts of
part 1926 other than subpart V. In any event, the employer is
responsible for determining where to store material and equipment so as
to comply with final Sec. 1926.958(b)(1), which addresses Mr.
Brubaker's concern that unqualified employees will be determining these
distances.
Paragraph (b)(2), which is being adopted without substantive change
from the proposal, governs the storage of materials in areas restricted
to qualified employees. If the materials are stored where only
qualified workers have access to them, the materials may be safely
stored closer to the energized parts than 3.05 meters (10 feet),
provided that the employees have sufficient room to perform their work.
Therefore, to ensure that enough room is available, paragraph (b)(2)
prohibits material from being stored in the working space around
energized lines or equipment. A note to this paragraph clarifies that
requirements for the size of the working space are contained in Sec.
1926.966(b). (See the discussion of final Sec. 1926.966(b) later in
this preamble for an explanation of requirements for access and working
space.)
Working space under this provision is the clear space that must be
provided around the equipment to enable qualified employees to work on
the equipment. The minimum working space specifies the minimum distance
an obstruction can be from the equipment. For example, if a switchboard
is installed in a cabinet that an employee will enter, the inside walls
of the cabinet must provide sufficient minimum working space to enable
the employee to work safely within the cabinet.
The minimum approach distance that must be maintained from a live
part is the minimum dimension of the space around the equipment that a
qualified employee is not permitted to enter, except under specified
conditions. Note that the minimum approach distance a qualified
employee must maintain from an energized part (covered in final Sec.
1926.960(c)(1)) is smaller than the working space that is required to
be provided around the part. Accordingly, the employee must enter the
working space and still maintain the minimum approach distance unless
one of the exceptions specified in Sec. 1926.960(c)(1) applies.
Employers must ensure that materials are stored outside the working
space so that employees can quickly
[[Page 20411]]
escape from the space if necessary. In addition, sufficient room must
be available in the working space to allow employees to move without
violating the minimum approach distance.
Section 1926.959, Mechanical Equipment
Requirements for mechanical equipment are contained in Sec.
1926.959. Paragraph (a) sets general requirements for mechanical
equipment used in the construction of electric power transmission or
distribution lines and equipment. Paragraph (a)(1) provides that
mechanical equipment must be operated in accordance with applicable
requirements in part 1926, including subparts N, O, and CC, except for
one requirement pertaining to the operation of mechanical equipment
near energized power lines at Sec. 1926.600(a)(6), which does not
apply to operations performed by qualified employees. Accordingly,
Sec. 1926.600(a)(6) continues to apply to operations performed by
unqualified employees. Final subpart V contains requirements for the
operation of mechanical equipment by qualified employees near energized
power lines and equipment. While the final rule allows qualified
employees to operate equipment closer to energized lines and equipment
than permitted for unqualified employees by Sec. 1926.600(a)(6), the
final rule also contains the relevant safeguards for protecting these
employees. These safeguards include special training for qualified
employees (see Sec. 1926.950(b)(2)) and the use of special safety
procedures for operations involving mechanical equipment (see Sec.
1926.959(d)). Therefore, OSHA believes that the final rule will provide
more appropriate protection for qualified electric power transmission
and distribution workers than Sec. 1926.600(a)(6). OSHA revised the
language of final Sec. 1926.959(a)(1) from the proposal to clarify
this point and to be more consistent with final Sec. 1926.958(a).
OSHA proposed to exempt subpart V operations performed by qualified
employees from Sec. 1926.550(a)(15) in subpart N, which specified
minimum approach distances for cranes and derricks. As noted earlier,
however, after OSHA published proposed subpart V, the Agency revised
its standard for cranes and derricks. The revised requirements for
cranes and derricks were relocated to subpart CC. In the cranes and
derricks rulemaking, OSHA concluded that the provisions for operating
cranes and derricks near overhead power lines in subpart CC were
reasonable and appropriate and were more protective of employees than
comparable provisions in existing subpart V. However, the Agency also
concluded that existing Sec. 1910.269(p) was just as protective of
employees as the requirements for operating cranes and derricks near
power lines adopted in subpart CC. (See 75 FR 47921, 47930, 47965-
47966.) Accordingly, OSHA deemed compliance with existing Sec.
1910.269(p) as compliance with Sec. Sec. 1926.1407 through 1926.1411.
(See Sec. 1926.1400(g).) The exemptions for subpart V work specified
in subpart CC (or elsewhere in part 1926) continue to apply; however,
as explained later in this section of the preamble, the Agency revised
several provisions in subpart CC to incorporate changes to subpart V in
this final rule.
Paragraph (a)(2) of final Sec. 1926.959 requires that the critical
safety components of mechanical elevating and rotating equipment
receive a thorough visual inspection before use on each shift. Although
the inspection must be thorough, it is not necessary to disassemble the
equipment. The note following this paragraph describes what equipment
parts OSHA considers to be critical safety components, that is, any
part for which failure would result in a free fall or free rotation of
the boom. These parts are critical to safety because failure would
immediately pose serious hazards to employees, as can be seen in
several aerial-lift accidents in the record (Ex. 0004 \166\). This
provision is adopted as proposed.
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\166\ See, for example, the seven accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=951145&id=200200137&id=928168&id=908343&id=837740&id=14244818&id=564765.
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Paragraph (a)(3), which is being adopted without substantive change
from the proposal, prohibits the operator of an electric line truck
from leaving his or her position at the controls while a load is
suspended, unless the employer can demonstrate that no employee,
including the operator, would be endangered if the operator left his or
her position. This provision ensures that the operator will be at the
controls if an emergency arises that necessitates moving the suspended
load. For example, due to wind or unstable soil, the equipment might
start to tip over. Having the operator at the controls ensures that
corrective action can be taken quickly enough to prevent an accident.
Paragraph (b) sets requirements for outriggers. As proposed,
paragraph (b)(1) would have required that mobile equipment \167\
provided with outriggers be operated with the outriggers extended and
firmly set ``as necessary for the stability of the specific
configuration of the equipment.'' The manufacturer normally provides
limits for various configurations to ensure the stability of the
equipment, but these limits can also be derived through engineering
analysis.
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\167\ Paragraphs (p)(1)(ii) and (p)(2) of existing Sec.
1910.269 use the term ``vehicular equipment,'' which is not defined
in existing Sec. 1910.269(x). Existing paragraph (p)(1)(ii)
requires reverse-signal alarms under certain conditions. This
paragraph ``is based on existing Sec. Sec. 1926.601(b)(4) and
1926.602(a)(9)(ii)'' (59 FR 4399). Existing Sec. 1926.601(b)(4)
contains a reverse-signal-alarm requirement applicable to motor
vehicles, and existing Sec. 1926.602(a)(9)(ii) contains a similar
requirement applicable to earthmoving and compacting equipment.
Because those construction standards apply to motor vehicles and
earthmoving and compacting equipment, the term ``vehicular
equipment'' in existing Sec. 1910.269(p)(1)(ii), which OSHA drew
from those construction standards, means motor vehicles and
earthmoving and compacting equipment.
Existing Sec. 1910.269(p)(2) generally requires vehicular
equipment, if provided with outriggers, to be operated with the
outriggers extended and firmly set. Thus, ``vehicular equipment'' in
existing Sec. 1910.269(p)(2) applies more broadly to mobile
equipment fitted with outriggers.
In the final rule, OSHA is clarifying these two provisions in
Sec. 1910.269 and the provision in Sec. 1926.959(b), which
corresponds to existing Sec. 1910.269(p)(2). First, OSHA is
replacing the term ``vehicular equipment'' in the introductory text
to paragraph (p)(1)(ii) with ``motor vehicle or earthmoving or
compacting equipment'' to make it clear that Sec.
1910.269(p)(1)(ii) applies to the same equipment as Sec. Sec.
1926.601(b)(4) and 1926.602(a)(9)(ii). Second, the Agency is using
the term ``mobile equipment'' in final Sec. Sec. 1910.269(p)(2)(i)
and 1926.959(b)(1) in place of the term ``vehicular equipment.''
``Mobile equipment,'' as used in these paragraphs, means mechanical
equipment that is mounted on a body, such as a truck, that is used
to transport the equipment.
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Mr. Frank Owen Brockman with Farmers Rural Electric Cooperative
Corporation commented that outriggers ``should be used any time the
boom is out of the cradle'' (Ex. 0173).
In considering this comment, OSHA examined accidents in the record
involving overturned mobile equipment. There were several such
accidents in the record involving equipment that overturned, and at
least two of them occurred because the outriggers were not set (Exs.
0002, 0400 \168\). Based on these accidents, OSHA believes that, even
if employees setting up mobile mechanical equipment expect to operate
the equipment within its stability limits, they may inadvertently go
beyond those limits while operating the equipment. Consequently, the
Agency agrees with Mr. Brockman that outriggers should always be set,
at least when it is possible to do so. Therefore, in paragraph (b)(1)
of the final rule, OSHA is requiring the outriggers of mobile
[[Page 20412]]
equipment to be extended and firmly set, except as permitted in
paragraph (b)(3), which provides for the safe operation of the
equipment when the work area or terrain precludes the use of
outriggers.
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\168\ See the two accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170872162&id=201403771.
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The second sentence of proposed paragraph (b)(1) would have
prohibited outriggers from being extended or retracted outside the
clear view of the operator unless all employees were outside the range
of possible equipment motion. There were no comments on this provision,
and OSHA is including this requirement as paragraph (b)(2) in the final
rule. This requirement will prevent injuries caused by extending
outriggers into employees.
If the work area or terrain precludes the use of outriggers,
proposed paragraph (b)(2) would have permitted the operation of the
equipment only within the maximum load ratings specified by the
manufacturer for the particular equipment configuration without
outriggers. There were no comments on this provision, and OSHA is
including this requirement in paragraph (b)(3) in the final rule. The
requirements contained in paragraphs (b)(1) and (b)(3) will ensure the
stability of the equipment while loads are being handled, thereby
preventing equipment tipovers, which could harm employees.
Paragraph (c), which is being adopted without substantive change
from the proposal, requires mechanical equipment used to lift or move
lines or other material to be operated within its maximum load rating
and other design limitations for the conditions under which it is being
used. As OSHA explained in the preamble to the proposal, it is
important for mechanical equipment to be used within its design
limitations so that the lifting equipment does not fail during use and
harm employees (70 FR 34858).
In electric-utility operations, contact between live parts and
mechanical equipment causes many fatalities each year. A sample of
typical accidents involving the operation of mechanical equipment near
overhead lines is given in Table 4. Industry practice (Exs. 0041, 0076,
0077), and existing rules in Subpart V (Sec. Sec. 1926.952(c) and
1926.955(a)(5)(ii)), require that mechanical equipment be kept from
exposed energized lines and equipment at distances generally greater
than or equal to those proposed in Table V-2 (AC Live-Line Work Minimum
Approach Distance). However, incidents involving contact between
mechanical equipment and energized parts still occur during the
hundreds of thousands of operations performed near overhead power lines
each year (Ex. 0017). If the equipment operator is distracted briefly
or if the distances involved or the speed of the equipment towards the
line is misjudged, contact with the lines is likely to occur,
especially when the minimum approach distances are small. Because these
types of contacts cannot be totally avoided, OSHA believes that
additional requirements, beyond provisions for maintaining minimum
approach distances, are necessary for operating mechanical equipment
near exposed energized lines. Paragraph (d) of final Sec. 1926.959
addresses this issue.
Table 4--Accidents Involving the Operation of Mechanical Equipment Near Overhead Lines
----------------------------------------------------------------------------------------------------------------
Number of fatalities
------------------------------------
Type of equipment Grounded Types of accident
Total ---------------------------
Yes No ?
----------------------------------------------------------------------------------------------------------------
Boom Truck/Derrick Truck................. 9 2 ....... 7 Boom contact with energized line.
Pole contact with energized line.
Aerial Lift.............................. 8 ....... 1 7 Boom contact with energized line.
....... ....... ....... ....... Lower boom contact with energized
line.
....... ....... ....... ....... Employee working on deenergized
line when upper boom contacted
energized line.
....... ....... ....... ....... Electric current arced from a
winch on a lift used on an
energized line to nearby ground.
Vehicle.................................. 2 ....... 1 1 Line fell on vehicle.
....... ....... ....... ....... Unknown type of vehicle and type
of accident.
----------------------------------------------------------------------
Total................................ 19 2 2 15 .................................
----------------------------------------------------------------------------------------------------------------
Source: OSHA accident investigation data (269-Exs. 9-2 and 9-2A).
Mr. Brian Erga with ESCI proposed a complete revision of proposed
paragraph (d) (Exs. 0155, 0471; Tr. 1249-1253). OSHA decided not to
adopt this proposal. The Agency addresses his specific concerns and
recommendations in the following discussion of the individual
provisions of proposed paragraph (d).
Proposed paragraph (d)(1) would have required that the minimum
approach distances in Table V-2 through Table V-6 be maintained between
the mechanical equipment and live parts while the equipment was being
operated near exposed energized lines or equipment. This provision
would ensure that sufficient clearance is provided between the
mechanical equipment and the energized part to prevent an electric arc
from occurring and energizing the equipment. The requirement to
maintain a minimum approach distance also lessens the chance that the
mechanical equipment will strike the lines and knock them to the
ground. (See 70 FR 34858-34859; 59 FR 4400-4401.)
Mr. Brian Erga with ESCI objected to the prohibition against taking
mechanical equipment inside the minimum approach distance (MAD),
commenting:
[The proposal] requires that mechanical equipment can not be
allowed within the minimum approach distance. However, the electric
utility industry routinely works near MAD, at MAD, and takes
mechanical equipment into MAD during many industry accepted work
practices many times per day. [Ex. 0155]
Mr. Erga argued that proper work methods and grounding would
prevent accidents involving mechanical equipment contacting overhead
power lines. He expanded on his comments in his posthearing submission:
During cross examination at the public hearing on March 2006,
speakers from EEI, NECA, IBEW and others, testified that qualified
workers routinely take mechanical equipment into the Minimum
Approach Distance (MAD). In cross examination of Mr. Tomaseski, IBEW
Director of Safety, was asked, ``is mechanical equipment taken
inside the minimum approach distance at times?'' Mr. Tomaseski
replied ``regularly,''
[[Page 20413]]
and he further stated ``it could be (the standard) rewritten to
offer a better level of safety.''
This standard industry practice of taking mechanical equipment
into MAD occurs when qualified workers are setting new poles,
installing transformers, installing equipment and moving conductors
with mechanical equipment. This practice is safe and effective if
[proper work methods are used].
Table IV-5 ``Accidents Involving the Operation of Mechanical
Equipment Near Overhead Lines,'' page 34859 of the Federal Register,
dated June 15, 2005, details fatalities around mechanical equipment
that were grounded, ungrounded, or not known. However, the table
does not detail how the equipment was grounded, if proper cover-up
was used or if any safety precaution was taken. To date there has
never been a documented case of a worker being injured or killed
around properly grounded mechanical equipment, or when the proper
work methods . . . have been used.
And, as clearly seen in the IEEE paper 91 SM 312-9 PWRD ``Tests
Results of Grounding Uninsulated Aerial Lift Vehicles Near Energized
Lines'' (Attachment 1), whether the vehicle was left ungrounded or
grounded to a temporarily driven ground rod, neither of these two
practices provided any worker protection. However, when the vehicle
was grounded to a proper ground source, electrical hazards to
workers were greatly reduced to survival levels. Use of insulated
cover-up on the exposed energized lines and equipment, or the use of
insulated and tested mechanical equipment are industry accepted and
safe work procedures which should be supported by OSHA. [Ex. 0471]
OSHA does not dispute Mr. Erga's evidence regarding the
effectiveness of grounding and addresses that issue in the discussion
of paragraph (d)(3)(iii), later in this section of the preamble.
Although Mr. Erga maintains that ``qualified workers routinely take
mechanical equipment into the Minimum Approach Distance'' (Ex. 0471),
OSHA does not consider this a valid reason for eliminating proposed
paragraph (d)(1) from Sec. 1926.959. Mr. Erga did not demonstrate that
it is infeasible to comply with proposed paragraph (d)(1). In fact,
when performing tasks such as installing poles or equipment, employers
can use temporary arms or other live-line tools to move the lines far
enough away from mechanical equipment so that the equipment maintains
the required minimum approach distance (269-Ex. 8-5). Moreover,
insulated aerial lifts (discussed later in this section of the
preamble) can be used to install equipment and move conductors (id.)
Mr. Erga also maintains that grounding mechanical equipment and
other safety precautions, such as insulating the lines with coverup,
provide better protection than the proposed rule. However, he did not
explain how grounding, insulated coverup, or any of the other practices
he recommended protect employees from conductors being knocked down as
a result of contact by mechanical equipment. The practices he
recommended can help protect employees who contact energized equipment;
however, those practices do not protect employees from being injured or
killed by energized lines contacting them directly or energizing the
earth around them.
Proposed Sec. 1926.959(d)(1) was equivalent to existing Sec.
1910.269(p)(4)(i). Mr. Erga was the only rulemaking participant in
either this rulemaking or the 1994 rulemaking to object to the
prohibition against taking mechanical equipment into the minimum
approach distance. OSHA concludes that this provision of proposed
paragraph (d)(1) is reasonably necessary and appropriate and is
including it in the final rule.
The proposal specified minimum approach distances in proposed Table
V-2 through Table V-6. However, in the final rule, Sec.
1926.960(c)(1)(i) requires the employer to establish minimum approach
distances. (See the summary and explanation of Sec. 1926.960(c)(1)(i),
later in this section of the preamble.) Accordingly, final Sec.
1926.959(d)(1) requires mechanical equipment to maintain ``the minimum
approach distances, established by the employer under Sec.
1926.960(c)(1)(i)'' rather than ``the minimum approach distances of
Table V-2 through Table V-6,'' as proposed.
Mr. Erga questioned whether proposed paragraph (d)(1) allowed a
qualified employee to ``use insulating protective material to cover the
line and then go into [the minimum approach distance] with a conductive
boom'' (Ex. 0155). The word ``exposed'' is defined in final Sec.
1926.968 as ``[n]ot isolated or guarded.'' The word ``isolated'' is
defined in final Sec. 1926.968 as ``Not readily accessible to persons
unless special means for access are used.'' (See the summary and
explanation for final Sec. 1926.960(b)(3) for a discussion of this
definition.) The word ``guarded'' is defined in final Sec. 1926.968 as
covered, fenced, enclosed, or otherwise protected, by means of suitable
covers or casings, barrier rails or screens, mats, or platforms,
designed to minimize the possibility, under normal conditions, of
dangerous approach or inadvertent contact by persons or objects. A note
following the definition of ``guarded'' explains that conductors that
are insulated, but not otherwise protected, are not guarded. Thus,
energized lines and equipment that are protected only by rubber
insulating equipment are neither guarded nor isolated from the
mechanical equipment and would, consequently, still be ``exposed'' for
purposes of final paragraph (d)(1). Therefore, under these conditions,
employers must ensure that mechanical equipment complies with the
minimum approach distance.
Proposed paragraph (d)(1) provided an exception permitting the
insulated portion of an aerial lift operated by a qualified employee
located in the lift to breach the minimum approach distance. The Agency
is adopting this exception in final paragraph (d)(1) with only minor
editorial changes. As OSHA noted in the preamble to the proposal,
aerial lifts are designed to enable an employee to position himself or
herself at elevated locations with a high degree of accuracy (70 FR
34859). The aerial-lift operator is in the bucket next to the energized
lines and, therefore, can easily judge the approach distance. This
requirement minimizes the chance that the equipment will contact an
energized line and that the energized line will be struck down should
such contact occur. Furthermore, the employee operating the lift in the
bucket would be protected under the provisions of final Sec. 1926.960
from the hazards of contacting the live parts. As the aerial lift is
insulated, employees on the ground are protected from electric shock in
case the aerial lift contacts the lines, provided that the contact is
made above the insulated section of the boom. OSHA further noted in the
preamble to the proposal that Sec. 1926.959(c) \169\ and other
provisions would protect employees against the possibility that the
aerial lift would strike down the power line (id.).
---------------------------------------------------------------------------
\169\ Paragraph (c) of final Sec. 1926.959 requires mechanical
equipment used to lift or move lines to be used within its maximum
load rating and other design limitations. This provision will ensure
that an aerial lift used to move an overhead line conductor is
designed for that purpose and operated in a manner that will not
cause the conductor to fail.
---------------------------------------------------------------------------
Two commenters requested clarification of the exception specified
in proposed paragraph (d)(1) for parts of insulated aerial lifts (Exs.
0186, 0192). Mr. Anthony Ahern of Ohio Rural Electric Cooperatives
requested clarification regarding the portion of the boom of an aerial-
lift truck that would be considered uninsulated (Ex. 0186). He noted
that some aerial devices have second insulated inserts in the lower
portion of their booms and that some companies treat these inserts as
secondary protection and do not regularly dielectrically test them
(id.). In
[[Page 20414]]
addition, an aerial-lift manufacturer, Altec Industries, offered these
---------------------------------------------------------------------------
comments:
It is important to clarify that insulated aerial lifts have
conductive components located above their insulated sections. The
insulated aerial lift allows a qualified employee using appropriate
PPE to approach within the minimum approach distance to a single
unguarded energized conductor. However the minimum approach distance
to other unguarded conductors at different potentials remain in
effect. The qualified employee may not approach, or take any
conductive object, including conductive portions of an insulated
aerial lift (e.g., material handling system) that are located above
its insulated section, into the minimum approach distance of two
unguarded conductors at different electrical potential. [Ex. 0192]
Altec recommended that the exception be worded, in part: ``the
insulated portion of an aerial lift operated by a qualified employee in
the lift is exempt from this requirement if the applicable minimum
approach distance ARE maintained between the CONDUCTIVE PORTIONS OF THE
AERIAL LIFT LOCATED ABOVE INSULATION, THE uninsulated portions of the
aerial lift and exposed objects at a different potential'' (id.;
emphasis in original).
Final paragraph (d)(1) will protect employees on the ground by
ensuring that the equipment does not become energized and that the
overhead power lines are not knocked to the ground. Both of these
conditions pose hazards for ground workers. For the purposes of final
paragraph (d)(1), OSHA considers ``the insulated portion of an aerial
lift'' to be that portion of an insulated aerial lift that is on the
end of the insulated boom section farthest from the vehicle supporting
the aerial lift. This is the portion of the aerial device that is
insulated from the vehicle. If contact with an energized line is made
on this portion of the boom, employees on the ground are
protected.\170\ The Agency does not believe that Altec's recommended
language would further clarify this requirement. In addition, OSHA does
not consider insulated inserts that the employer does not deem to be
insulation, or does not maintain, to be part of the insulated portion
of the aerial lift as specified by final paragraph (d)(1).
---------------------------------------------------------------------------
\170\ Requiring the equipment to be operated by an employee in
the aerial lift, who has better control over the distance between
the equipment and the power line than an operator on the ground,
also ensures that the line is not knocked down.
---------------------------------------------------------------------------
It should be noted that, even if the exception in final paragraph
(d)(1) for the insulated portions of aerial lifts applies, the employee
must still maintain the minimum approach distances to the extent
required in final Sec. 1926.960(c)(1). In addition, final Sec.
1926.959(d)(1) requires the conductive portions of the boom to
continuously maintain the minimum approach distances from conductive
objects at potentials different from that on which the employee is
working. It should also be noted that the insulating portion of the
boom can be bridged by improper positioning of the boom or by
conductive objects suspended from the aerial lift platform. For
example, the insulating portion of the boom will be bridged when it is
resting against a grounded object, such as a utility pole, or when the
employee in an aerial bucket is holding onto a grounding jumper. For
purposes of final Sec. 1926.959(d)(1), OSHA does not consider any part
of the aerial lift to be insulated when the insulation is bridged.
Paragraph (d)(2), which is being adopted without substantive change
from the proposal, requires a designated employee to observe the
operation and give timely warnings to the equipment operator before the
minimum approach distance is reached. There is an exception to this
requirement for situations in which the employer can demonstrate that
the operator can accurately determine that the minimum approach
distance is being maintained. As OSHA explained in the preamble to the
proposal, determining the distance between objects that are relatively
far away from an equipment operator who is standing on the ground can
sometimes be difficult (70 FR 34859). For example, different visual
perspectives can lead to different estimates of the distance, and lack
of a suitable reference point can result in errors (269-Ex. 8-19). In
addition, an operator may not be in the best position to observe the
clearance between an energized part and the mechanical equipment
because, for example, an obstruction may block his or her view.
An aerial-lift operator would not normally need to judge the
distance between far away objects. In most cases, an aerial-lift
operator is maintaining the minimum approach distance from energized
parts relatively close to himself or herself, and it should be easy for
him or her to stay far enough away from these parts. In such cases, the
employer would normally be able to demonstrate that the employee can
maintain the minimum approach distance without an observer. However,
even an aerial-lift operator may have difficulty maintaining the
minimum approach distances in certain circumstances. For example, the
congested configuration of some overhead power lines may necessitate
maintaining clearance from more than one conductor at a time, or an
aerial-lift operator may need to judge the distance between the lower,
uninsulated portion of the boom and a conductor that is located well
below the operator. In these situations, in which it is unlikely that
an employer could demonstrate that the operator could accurately
determine that the required distance is being maintained, an observer
is required.
Final paragraph (d)(3) will protect employees, primarily employees
on the ground, from electric shock in case contact is made between the
mechanical equipment and the energized lines or equipment. This
paragraph requires employers to take one of three alternative
protective measures if the equipment can become energized. The first
option (paragraph (d)(3)(i)) requires that energized lines or equipment
exposed to contact with the mechanical equipment be covered with
insulating protective material that will withstand the type of contact
that could be made during the operation. The second option (paragraph
(d)(3)(ii)) requires the mechanical equipment to be insulated for the
voltage involved. Under this option, the mechanical equipment must be
positioned so that uninsulated portions of the equipment cannot come
within the applicable minimum approach distance of the energized line
or equipment.\171\
---------------------------------------------------------------------------
\171\ This provision contrasts with final paragraph (d)(1),
which prohibits mechanical equipment (except, in some situations,
the insulated portion of an aerial lift) from being taken closer
than the minimum approach distance to exposed energized lines and
equipment, but allows the equipment to be positioned so that it is
possible to breach that distance.
---------------------------------------------------------------------------
Mr. Brian Erga with ESCI was concerned about the requirement in
proposed paragraph (d)(3)(ii) that insulated equipment be positioned so
that its uninsulated portions cannot approach energized lines or
equipment closer than the minimum approach distance, commenting:
OSHA 1910.269(p)(4) is currently being read word for word that
when using the insulated portion of mechanical equipment, the un-
insulated portion cannot possibly ever reach into [the minimum
approach distance]. This requires the truck to be positioned so far
away that it cannot lift anything, and is often impractical since
the truck may need to be 30 feet from the pole or line to keep the
possibility of the un-insulated portion entering [the minimum
approach distance]. [Ex. 0155]
Paragraph (d)(3)(ii) in the final rule, which applies to insulated
equipment, requires the mechanical equipment to be positioned so that
the uninsulated
[[Page 20415]]
portion cannot approach any closer than the minimum approach distance.
OSHA understands that this may not always be practical, depending on
the work to be performed, the location of the energized lines and
equipment, and available operating positions for the mechanical
equipment. However, the Agency notes that this paragraph presents one
of three options that employers may take to comply with final paragraph
(d)(3). The first and third options, in final paragraphs (d)(3)(i) and
(d)(3)(iii), permit mechanical equipment, including insulated
equipment, to be positioned more closely to energized lines and
equipment provided that employers take the precautions specified in
those paragraphs. (Note that final paragraph (d)(1) still generally
requires mechanical equipment to be operated so that the minimum
approach distances, established by the employer under final Sec.
1926.960(c)(1)(i), are maintained from exposed energized lines and
equipment, regardless of where the equipment is positioned.)
The third compliance option, specified in final paragraph
(d)(3)(iii), is for each employee to be protected from the hazards that
could arise from contact of mechanical equipment with the energized
lines or equipment. The measures used must ensure that employees will
not be exposed to hazardous differences in electric potential. Based on
the Sec. 1910.269 rulemaking record, OSHA concluded that vehicle
grounding alone could not always provide sufficient protection against
the hazards of mechanical equipment contact with energized power lines
(59 FR 4403). However, the Agency recognized the usefulness of
grounding as a protective measure against electric shock when it is
used with other techniques. Therefore, proposed paragraph (d)(3)(iii),
which was equivalent to existing Sec. 1910.269(p)(4)(iii)(C),
required:
(1) Using the best available ground to minimize the time the lines
or equipment remain energized,
(2) Bonding equipment together to minimize potential differences,
(3) Providing ground mats to extend areas of equipotential, and
(4) Using insulating protective equipment or barricades to guard
against any remaining hazardous electrical potential differences.
To comply with the third compliance option in final paragraph
(d)(3)(iii), the employer must use all of these techniques, unless it
can show that it is using other methods that protect each employee from
the hazards that could arise if the mechanical equipment contacts the
energized lines or equipment. The techniques listed in paragraph
(d)(3)(iii): (1) minimize differences in electrical potential, (2)
minimize the time employees would be exposed to hazardous electrical
potentials, and (3) protect against any remaining hazardous electrical
potentials. The performance-oriented requirements in final paragraph
(d)(3)(iii) assure that employees are protected from the hazards that
could arise if the mechanical equipment contacts energized parts.
Information in Appendix C to final subpart V provides guidelines for
employers and employees that explain various measures for protecting
employees from hazardous differences in electrical potential and how to
use those measures. A note referencing this appendix is included after
final paragraph (d)(3)(iii).
Mr. Erga objected to proposed paragraph (d)(3)(iii). He recommended
that mechanical equipment always be grounded ``cradle to cradle,'' that
is, from the time the boom lifts out of the cradle until it returns
(Tr. 1237) and that it always be grounded when it comes within 3 meters
(10 feet) of energized lines or equipment (Tr. 1252). He recommended
further that the standard provide three options to supplement this
grounding requirement: (1) that the lines or equipment be covered, (2)
that the mechanical equipment be insulated, or (3) that barricades,
ground mats, and rubber insulating gloves be used (Tr. 1252).
OSHA concludes that it is not always necessary to ground mechanical
equipment operated near energized lines or equipment. Under the first
option in final paragraph (d)(3), the energized lines or equipment are
covered with insulating protective material that will withstand the
type of contact that could be made during the operation. This option
should prevent the mechanical equipment from becoming energized, and
the Agency, therefore, concludes that grounding is unnecessary for this
option. Under the second option in final paragraph (d)(3), the
uninsulated portion of insulated mechanical equipment must be
positioned so that it cannot approach any closer than the minimum
approach distance. This option also should prevent the mechanical
equipment from becoming energized, and the Agency concludes that
grounding is unnecessary under this option as well.
The third option in final paragraph (d)(3) requires that mechanical
equipment be grounded unless the employer can demonstrate that other
methods in use will protect each employee from the hazards that could
arise if the mechanical equipment contacts the energized lines or
equipment. In his comments, Mr. Erga referred to an IEEE paper on
grounding, explaining:
IEEE paper 91 SM 312-9 PWRD ``Test results of grounding un-
insulated aerial lift vehicles near energized distribution lines'' .
. . clearly shows mechanical equipment grounded to the best
available ground reduces the voltage and current exposed to the
worker by more than 96%. The ESCI staff knows of no electrical
worker ever killed or injured around properly grounded mechanical
equipment that has become accidentally energized. [Ex. 0155;
emphasis included in original]
The IEEE paper to which Mr. Erga referred clearly shows that using the
best available ground provides the most protection for employees and,
therefore, supports the requirement in final paragraph (d)(3)(iii)(A)
to ground the mechanical equipment to the best available ground (Ex.
0472). However, the paper also demonstrates that this ground is
insufficient by itself to protect employees fully. With grounding
alone, the current through a resistor of more than 900 ohms is high
enough to injure and possibly kill an employee. OSHA has considered the
minimum resistance of an employee to be 500 ohms, not 1,000 ohms, as
specified in the paper (59 FR 4406). As NIOSH states in its Publication
No. 98-131, Worker Deaths by Electrocution: A Summary of NIOSH
Surveillance and Investigative Findings, ``High-voltage electrical
energy quickly breaks down human skin, reducing the human body's
resistance to 500 Ohms'' (Ex. 0141). Using Ohm's Law, current is
inversely proportional to resistance, and the current through a 500-ohm
resistor would be nearly twice the current shown in the IEEE paper. In
addition, the testing for the IEEE paper was performed with a 7,200-
volt power line. Distribution and transmission lines of higher
voltages, which are not uncommon, would result in even higher currents
through a resistor. Thus, the evidence provided by Mr. Erga
demonstrates the need for additional measures beyond grounding, such as
the measures required by the final rule.
As noted earlier, final paragraph (d)(3)(iii) requires the employer
to take specified measures unless it can demonstrate that the methods
in use protect each employee from the hazards that could arise if the
equipment contacts the energized line or equipment. Mr. Erga's proposal
would require only two of those measures: Grounding and one of three
additional measures, two of which are comparable to measures required
by final paragraph (d)(3)(iii). OSHA continues to believe that all of
the measures listed in final
[[Page 20416]]
paragraph (d)(3)(iii) will protect employees from hazardous differences
in electrical potential as explained in the preamble to the 1994 Sec.
1910.269 final rule (59 FR 4402-4403). Employers are free to use other
protective measures, including those proposed by Mr. Erga, but these
employers must demonstrate that the methods in use protect each
employee from the hazards that could arise if the equipment contacts an
energized line or equipment. OSHA concludes that it is important for
employers that do not implement all of the measures required by final
paragraph (d)(3)(iii) to evaluate their systems, and the alternative
measures they select, to ensure that employees are protected.
Therefore, OSHA is not adopting Mr. Erga's recommended changes to
paragraph (d)(3)(iii).
OSHA is including paragraph (d)(3) in the final rule substantially
as proposed. The Agency has, however, made technical changes to the
proposed language to clearly distinguish between references to
mechanical equipment and references to energized equipment. Several
provisions in proposed paragraph (d)(3) used the word ``equipment''
without specifying whether it meant the mechanical equipment itself or
the energized equipment that the mechanical equipment could contact.
Although the language was clear from the context, the final rule
consistently states which term applies. Also, in two places, proposed
paragraph (d)(3) used the term ``energized lines'' when OSHA meant
``energized lines or equipment.'' The final rule corrects these
oversights. In addition, final paragraph (d)(3)(ii) requires mechanical
equipment to maintain ``the minimum approach distances, established by
the employer under Sec. 1926.960(c)(1)(i),'' rather than ``the minimum
approach distances specified in Table V-2 through Table V-6,'' as
proposed.
11. Section 1926.960, Working on or Near Exposed Energized Parts
Paragraph (a) specifies the scope of Sec. 1926.960 of the final
rule. This section applies to work on exposed live parts and work near
enough to such parts to expose the employee to any hazard they present.
Many of the provisions in this section have been taken directly from
existing Sec. 1910.269(l).
Paragraph (b) contains general requirements for working on or near
live parts. OSHA is adopting paragraph (b)(1) in this final rule
without change from the proposal. This paragraph requires employees
working on, or with, exposed energized lines or parts of equipment (at
any voltage), and employees working in areas containing unguarded,
uninsulated energized lines or parts of equipment operating at 50 volts
or more, to be qualified employees. Without proper training in the
construction and operation of the lines and equipment and in the
electrical hazards involved, workers performing this type of work are
at risk of being electrocuted and also may expose others to injury. In
areas containing unguarded live parts energized at 50 volts or more,
untrained employees would not be familiar with the practices that are
necessary to recognize and avoid contact with these parts.
Commenting on the language in proposed paragraph (b)(1), Mr. Tommy
Lucas with TVA questioned what OSHA means by ``areas containing
unguarded, uninsulated energized lines or parts of equipment'' (Ex.
0213). He noted that the ``area'' at issue could be the room, yard, or
building in which the equipment is located.
Paragraph (e) of Sec. 1926.966 of the final rule contains
requirements for guarding rooms containing electric supply equipment in
substations. Paragraphs (u)(4) and (v)(4) of existing Sec. 1910.269
contain corresponding requirements for maintenance work in substations
and generating plants. These provisions generally require live parts
operating at 50 volts or more to be in rooms or spaces enclosed within
fences, screens, partitions, or walls so as to minimize the possibility
that unqualified persons will enter. (See existing Sec.
1910.269(u)(4)(ii) and (v)(4)(ii) and final Sec. 1926.966(e)(2).)
These are the areas to which final Sec. 1926.960(b)(1)(ii) (and the
corresponding requirement in final Sec. 1910.269(l)(1)(ii)) refer.
The definition of ``qualified employee'' contains a note to
indicate that employees who are undergoing on-the-job training are
considered to be qualified if they have demonstrated an ability to
perform duties safely and if they are under the immediate supervision
of a qualified employee. (See the discussion of this definition under
the summary and explanation of final Sec. 1926.968.) Therefore,
employees in training, who have demonstrated an ability to perform
duties safely and are under the direct supervision of a qualified
employee, are permitted to perform the types of work described in
paragraph (b)(1). OSHA believes that close supervision of trainees will
permit employers to correct errors before they cause accidents.
Allowing these workers to perform tasks under workplace conditions also
may better prepare the employees to work safely.
Paragraph (b)(2), which is similar to the last sentence of the
introductory text of existing Sec. 1910.269(l)(1), is being adopted in
the final rule without change from the proposal. This paragraph
requires lines and equipment to be considered and treated as energized
unless they have been deenergized under the provisions of final Sec.
1926.961. Existing Sec. 1926.950(b)(2) requires electric lines and
equipment to be considered energized until determined to be deenergized
by tests or other appropriate means. The existing standard does not
specify what those appropriate means are. However, even if the line or
equipment is tested and found to be deenergized, it may become
reenergized through contact with another source of electric energy or
by someone reenergizing it at its points of control. So Sec. 1926.961
of the final rule contains requirements for deenergizing electric power
transmission and distribution lines and equipment. Unless the
procedures contained in that section have been followed, lines and
equipment cannot reliably be considered as deenergized.
Two-Person Rule
If an employee working on or near energized electric power
transmission or distribution lines or equipment is injured by an
electric shock, a second employee will be needed to provide emergency
care to the injured employee. As noted under the summary and
explanation of final Sec. 1926.951(b), discussed earlier in this
section of the preamble, CPR must begin within 4 minutes after an
employee loses consciousness as a result of an electric shock. OSHA is
requiring the presence of a second employee during certain types of
work on or near electric power transmission or distribution lines or
equipment to ensure that CPR begins as soon as possible and to help
ensure that it starts within the 4-minute timeframe. (Note that final
Sec. 1926.951(b) requires at least two people trained in first-aid
procedures, including CPR, for field work involving two or more
employees at a work location.)
OSHA proposed, in paragraph (b)(3)(i) of Sec. 1926.960, to require
the presence of at least two employees during the following types of
work:
(1) Installation, removal, or repair of lines energized at more
than 600 volts,
(2) Installation, removal, or repair of deenergized lines if an
employee is exposed to contact with other parts energized at more than
600 volts,
(3) Installation, removal, or repair of equipment, such as
transformers, capacitors, and regulators, if an employee is exposed to
contact with parts energized at more than 600 volts,
[[Page 20417]]
(4) Work involving the use of mechanical equipment, other than
insulated aerial lifts, near parts energized at more than 600 volts,
and
(5) Other work that exposes an employee to electrical hazards
greater than, or equal to, the electrical hazard posed by these
operations.
However, OSHA also proposed exemptions to the two-person
requirement to account for work that the Agency believed could be
performed safely by a single employee or that must be performed as
quickly as possible for public-safety purposes. These exemptions were
proposed in paragraph (b)(3)(ii) for the following operations:
(1) Routine circuit switching, if the employer can demonstrate that
conditions at the site allow safe performance of this work,
(2) Work performed with live-line tools if the employee is in a
position from which he or she is neither within reach of nor exposed to
contact with energized parts, and
(3) Emergency repairs to the extent necessary to safeguard the
general public.
OSHA based the proposed two-person rule on existing Sec.
1910.269(l)(1)(i) and (l)(1)(ii). OSHA explained in the preamble to the
proposal that the first four work operations listed in proposed
paragraph (b)(3)(i) were the operations that expose employees to the
greatest risk of electric shock, as demonstrated by the 1994 Sec.
1910.269 rulemaking record (70 FR 34861). OSHA proposed the fifth and
last category in paragraph (b)(3)(i) to cover additional types of work
that pose equal or greater electrical hazards. The preamble to the
proposal noted that operations covered under existing Sec.
1910.269(l)(1)(i) are performed during construction, as well as during
maintenance (id.). The preamble further noted that construction
operations are similar to the operations performed during maintenance
work and that the Agency believed that these operations involved the
same hazards (id.). For example, using mechanical equipment near a
7200-volt overhead power line during construction of a new line poses
hazards that are equivalent to the hazards posed during the use of
mechanical equipment to replace a damaged pole on an existing line of
the same voltage. Thus, OSHA proposed to extend the existing general
industry requirement to construction.
The proposed requirement for at least two employees to be present
during certain operations generally would not have applied if the
voltage of the energized parts involved was 600 volts or less. In the
proposal, OSHA requested comments on whether the final rule should
extend the application of the two-person rule to any operations
involving work on installations operating at 600 volts or less.
Most commenters opposed changing the proposed rule to require two
persons for work on energized lines or parts operating at 600 volts or
less. (See, for example, Exs. 0175, 0177, 0209, 0210, 0212, 0219, 0224,
0227.) Some of these rulemaking participants likened this work to the
work performed by electricians, for which consensus standards do not
require the presence of two people. (See, for example, Exs. 0175, 0209,
0212.) For instance, Ms. Salud Layton with the Virginia, Maryland &
Delaware Association of Electric Cooperatives commented:
We do not see the need for a second person on the job site for
voltages below 600 Volts. . . . This work is generally easier and
less hazardous. Work below 600 volts is generally similar to
electricians work. Neither the NEC nor NESC require two employees to
be present when working these voltages. Most electricians isolate
themselves only thru the use of insulated tools. Utilities commonly
exceed that level of protection by requiring the use of Class 0
gloves, in addition to the use of insulated tools. This combination
effectively negates the need for a second person. The use of
insulated tools with Class 0 gloves helps with protection and also
eliminates the need for a second person. [Ex. 0175]
Mr. Allan Oracion with Energy United EMC similarly commented that work
at voltages of 600 volts and less is less hazardous than work at higher
voltages and that there is little potential for injury during ``low-
voltage'' work as long as other applicable OSHA standards are followed
(Ex. 0219). Others argued that a requirement for a second person would
be costly and impractical without substantial benefits. (See, for
example, Exs. 0177, 0224, 0227.) EEI commented:
EEI submits that there is no need for further precautions to be
required for such work, provided that the required insulated cover-
up materials are used and personal protective equipment is being
worn by employees while working on lines and equipment energized at
less than 600 volts. One moderately sized utility forecasts that if
it is required to replace existing one-person crews with two-person
operations due [to] a revision in this requirement, the cost to the
company would be approximately $ 3.8 million annually. OSHA has
shown no data supporting a change in the requirements for work at
less than 600 volts, including none showing that the benefit, if
any, to be derived from unspecified additional precautions would be
reasonably related to the cost. [Ex. 0227]
In responding to OSHA's request for comments on whether to require two
persons for work at voltages of 600 volts or less, Consumers Energy
noted that its accident experience indicated that employees who work
alone have a significantly lower injury incidence rate than employees
working together (Ex. 0177). Also on this issue, Siemens Power
Generation commented that ``OSHA should allow the employer to evaluate
the hazard and determine which situations meet the need for a two
person rule'' (Ex. 0163).
Some commenters maintained that a second person should be present
when work is performed on equipment energized at 600 volts or less.
(See, for example, Exs. 0126, 0161, 0197, 0230.) Mr. Brad Davis of BGE
suggested that ``the same care should be taken at all voltage levels''
(Ex. 0126). Mr. James Junga with Local 223 of the UWUA maintained that
two persons should be required for all work on voltages of 480 volts or
more, commenting:
Working on secondary voltage at or above 480 volts should also
require two qualified persons. I believe this voltage is extremely
dangerous and should not be performed by one person [because of] the
quick response that is necessary for a person who gets in contact
with energized equipment operating at 480 volts. [Ex. 0197]
IBEW recommended that two-person crews always be required for
construction work covered by Subpart V and that Sec. 1910.269 be
amended to include limitations on the work that can be performed by
employees working alone on voltages of 600 volts or less, explaining:
First and foremost, contractor crews, unless assigned only to
perform minor maintenance, should never employ a one person crew.
Contractor crews are generally performing new construction type work
that usually requires several employees on each job. For the
purposes of 1926 Subpart V, reference to a one person crew should
not be included.
For the purpose of 1910.269 and maintenance work, this section
should be clarified. Just because the work involves voltages under
600 volts, there should be limitations as to how much a one person
crew can perform. For example, the job requires open wire 1/0
aluminum secondary conductors that were burned down by a tree limb
to be reinstalled up a pole. This will include clearing the downed
tree parts, splicing the conductors, and sagging and dead-ending the
conductors. Some of this work will even be performed de-energized,
but exposure to other energized conductors is a possibility. There
is no reason to put one person in this situation. [Ex. 0230]
OSHA does not agree with the comments suggesting that work on
circuit parts energized at 600 volts and less is safe. When Sec.
1910.269 was promulgated in 1994, the Agency concluded that there was
``insufficient
[[Page 20418]]
evidence in the record as to whether or not it is safe for qualified
employees to work alone on live parts energized at'' 600 volts or less
(59 FR 4381). In developing the subpart V proposal, OSHA examined more
recent accident data. Table 5 shows the number of electrocutions for
various voltage ranges for the years 1991 through 1998. In the years
1991 to 1994, an average of 3 fatalities occurred per year involving
voltages of 600 volts or less. For the years 1995 to 1998, when Sec.
1910.269 was fully in effect, the average dropped slightly to 2.5
fatalities per year.
Table 5--Fatalities by Voltage and Year
----------------------------------------------------------------------------------------------------------------
100 kV and
Year 600 V or less 601 V to 20 kV 20 to 80 kV higher
----------------------------------------------------------------------------------------------------------------
1991............................................ 3 24 2 1
1992............................................ 5 24 2 0
1993............................................ 3 23 3 1
1994............................................ 1 21 2 2
1995............................................ 2 22 4 5
1996............................................ 4 16 0 2
1997............................................ 1 6 3 1
1998............................................ 3 13 0 1
----------------------------------------------------------------------------------------------------------------
Source: OSHA database of electric power generation, transmission, and distribution accidents (Ex. 0004). These
data include only cases involving electrocution in which the voltage was indicated in the accident abstract.
These data indicate that, in general, there is a substantial risk
of death for employees working on voltages of 600 volts or less.
Although it appears as though exposures to live parts energized at 600
volts or less result in relatively few accidents, OSHA concludes that
these voltages are capable of killing workers. Consumers Energy's
injury rates are not relevant here. The primary purpose of the two-
person rule is the prevention of electrocution. Electrocutions are the
result of electric shocks, which are a very low probability event, and
have no significant effect on injury rates even when they occur in
substantial numbers among all employees performing work addressed by
the final rule.\172\
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\172\ Electric shocks are responsible for a tiny proportion of
the total number of injuries suffered by workers in the electric
utility industry, as shown in ``Assessment of the Benefits of the
Proposed Standard on Electric Power Generation, Transmission, and
Distribution; Coding Results and Analysis,'' which is an analysis of
reports of injuries in the electric utility industry for calendar
year 1989 (Ex. 0081). As this report shows, the leading categories
for nature of injury are sprains and strains, lacerations,
contusions, and scratches and abrasions, which together accounted
for over 70 percent of the injuries. Electric shock accounted for
only 0.7 percent of the injuries.
---------------------------------------------------------------------------
In addition, the types of work commonly assigned to crews of more
than one employee include line installation and removal and the use of
mechanical apparatus to lift or position material (59 FR 4380). This
heavy type of work seems more likely to cause sprains and strains,
lacerations, contusions, and scratches and abrasions, which form the
majority of line worker injuries, than the lighter type of work
commonly assigned to employees working alone, such as switching (Ex.
0081). OSHA, therefore, concludes that it is unlikely that the
increased incidence rates experienced by Consumers Energy for employees
working together are due to an increased incidence of electric shock.
OSHA does not believe, and it is illogical to suggest, that an employee
working alone is less likely to die as the result of an electric shock
than an employee working in an environment in which another employee is
available to provide emergency assistance in the event of a shock
incident.
OSHA also disagrees with comments arguing that requirements for
proper use of electrical protective equipment and other safety-related
work practices make safe any work performed on circuit parts energized
at 600 volts or less. The use of personal protective equipment and
compliance with other OSHA-required work practices may well protect
against hazards posed by these voltages; however, in the 1994 Sec.
1910.269 final rule, the Agency adopted the two-person rule to
supplement work practice and PPE requirements for certain types of
electrical work.
In the rulemaking on the 1994 Sec. 1910.269 final rule, OSHA
examined the record to determine what operations posed sufficient
residual risk to warrant the presence of a second person. The Agency
found that some work involving installations operating at more than 600
volts posed hazards requiring the presence of a second person, but
other work was safe enough for an employee to perform alone. In this
rulemaking, OSHA is using the same approach to examine the need for a
second person at voltages of 600 volts and less. Because there are
relatively few accidents involving circuit parts energized at 600 volts
or less, the Agency believes it is reasonable to assume, at these
voltages, that there are few types of work that cannot be safely
performed without the presence of a second person. However, OSHA agrees
with IBEW that some low-voltage operations require at least two
persons. There are many types of low-voltage work in which employees
suffer electric shock, including installation, repair, and testing.
Employees have sustained low-voltage electric shocks working on
transformers, circuit breakers, and conductors.
Although the Agency is in general agreement with IBEW about the
need for two persons for some work involving parts energized at 600
volts or less, OSHA decided not to require the presence of a second
person during any specific types of work at such voltages because the
record does not specifically indicate which low-voltage operations are
hazardous enough to warrant a second-person requirement (except when a
worker could contact lines or circuit parts energized at more than 600
volts while working on parts energized at less than 600 volts).
IBEW listed the following factors that limit when a one-person crew
performs work: complexity of the tasks, hot-stick versus the rubber-
glove work method, voltage-range limitations, limited time spent on a
specific task, maintenance work only, and other factors (Ex. 0230). As
already noted, with respect to low-voltage work, the union further
commented:
Just because the work involves voltages under 600 volts, there
should be limitations as to how much a one person crew can perform.
For example, the job requires open wire 1/0 aluminum secondary
conductors that were burned down by a tree limb to be reinstalled up
a pole. This will include clearing the downed tree parts, splicing
the conductors, and sagging and dead-ending the conductors. Some of
this work will even be performed de-energized, but exposure to other
energized conductors is a possibility. There is no reason to put one
person in this situation. [Id.].
[[Page 20419]]
IBEW's comments do not provide the specificity about hazardous low-
voltage tasks that the Agency determined is missing from the record.
The purpose of the second-person requirement is to prevent fatalities
from electric shock. Thus, the complexity of the job and time spent
during the deenergized portion of the work have no bearing on the
likelihood of an electric shock occurring and, accordingly, no bearing
on whether OSHA should require a second person. Finally, in IBEW's
specific example of low-voltage work, a second person is already
required under the final rule if the employee is exposed to parts
energized at more than 600 volts.\173\ The remaining factors listed by
IBEW do not appear to be related to the causes of low-voltage
electrical accidents in the record. Although OSHA is not adopting any
two-person requirements for work exposing employees to contact with
lines or circuit parts energized at 600 volts or less, the Agency
anticipates that, in certain situations, an employer will need to
ensure that at least two trained persons are present for such work to
satisfy the employer's obligations under the general duty clause of the
OSH Act (Section 5(a)(1)). (See Chapter 4, Section III of OSHA's Field
Operations Manual (FOM), CPL 02-00-150 (https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=DIRECTIVES&p_id=4935), for a
discussion of general duty clause violations.)
---------------------------------------------------------------------------
\173\ Final paragraph (b)(3)(i)(B) requires the presence of a
second employee when an employee installing deenergized lines is
exposed to contact with parts energized at more than 600 volts. The
operating voltage of the deenergized line has no bearing on whether
a second person is required.
---------------------------------------------------------------------------
IBEW pointed to new construction as an example of work
necessitating the presence of more than one worker. New construction
involves the installation of lines and equipment. Final paragraph
(b)(3)(i) requires a second person for installation of lines or
equipment if an employee is exposed to contact with other parts
energized at more than 600 volts. IBEW's recommendation would also
require a second person when an employee is exposed to electric-shock
hazards of 600 volts or less and when electric-shock hazards are not
present at all. OSHA decided against requiring a second person for
lower voltage work for the reasons explained previously.
Mr. Junga recommended that the standard require a second person
when ``work is to be performed on electrical lines operating at primary
voltages'' (Ex. 0197). He stated:
If a person working alone gets in contact with energized primary
voltages and they are working alone they will die. No one will be
there to assist, provide CPR, use an AED, provide first aid or even
call for help. [Id.]
OSHA decided not to adopt Mr. Junga's recommendation. The Agency
believes that the language adopted in final Sec. 1926.960(b)(3)(i)
adequately captures work in which employees are exposed to contact with
parts energized at more than 600 volts (primary voltage). The
exceptions to the two-person rule, adopted in final Sec.
1926.960(b)(3)(ii), generally are limited to work that does not expose
the employee to contact with parts energized at more than 600
volts.\174\ OSHA believes that final Sec. 1926.960(b)(3) ensures that
employees at a substantial risk of electric shock are protected by the
presence of a second person.
---------------------------------------------------------------------------
\174\ Under final Sec. 1926.960(b)(3)(ii)(C), one employee
working alone may perform emergency repair work involving parts
energized at more than 600 volts, but only to the extent necessary
to safeguard the general public.
---------------------------------------------------------------------------
Mr. Daniel Shipp with ISEA recommended that OSHA require the
presence of a second person whenever fall hazards are present in
combination with electric-shock hazards (Ex. 0211). He pointed to risks
associated with prolonged suspension in personal fall protection
equipment, commenting:
In a recent Safety and Health Information Bulletin, OSHA
describes the hazard of prolonged suspension in a full body harness
following a fall event. OSHA SHIB 03-24-2004 cites the hazard of
orthostatic intolerance, recommending prompt rescue of suspended
personnel, especially when other complicating factors may be
present. A fall precipitated by exposure to an energized electrical
source will require immediate rescue of the incapacitated employee
and removal to a safe working level where medical aid can be
administered. [Id.]
OSHA recognizes the hazards associated with prolonged suspension in
full body harnesses. Therefore, Sec. 1926.502(d)(20), which applies to
personal fall arrest equipment, requires employers to provide for
prompt rescue of employees in the event of a fall or assure that
employees are able to rescue themselves. The Agency believes that final
Sec. 1926.960(b)(3) will assure the rescue of employees exposed to
electric-shock hazards of more than 600 volts. Also, as explained
previously, under Section 5(a)(1) of the OSH Act, employers may need to
adopt additional measures beyond the measures required in final subpart
V to assure prompt rescue of employees exposed to lower voltage
electric-shock hazards. Because hazards associated with suspension in
full body harnesses already are covered in Sec. 1926.502(d)(20), OSHA
sees no need to address them further in subpart V.
For all of these reasons, OSHA concludes that the evidence in this
rulemaking record does not support adding a two-person requirement for
any operation that existing Sec. 1910.269(l)(1) permits an employee to
perform alone.
Some commenters requested clarification of the relationship between
the two-person rule in paragraph (b)(3) and the requirements on minimum
approach distances, which are discussed later in this section of the
preamble (Exs. 0209, 0230; Tr. 903). Mr. Thomas Frank of Ameren
Corporation requested that OSHA revise the language so that the two-
person rule applies only when an employee performs work within the
applicable minimum approach distance (Ex. 0209). In addition, Mr. Edwin
Hill with IBEW suggested that there is confusion in the industry about
the applicability of minimum approach distances to employees working
alone, commenting:
The current language in 1910.269 is many times misunderstood.
[S]ome people believe that a worker can get closer than the minimum
approach distance to an energized primary conductor when working
alone. This should not be true. . . .
If the standard is going [to] allow a one person crew to work
around energized primary conductors of voltages greater than 600
volts, then it should be clear that minimum approach distances must
be maintained. In the case of underground distribution equipment,
the same detailed restrictions should be explained. Many times
during an underground circuit outage, a worker opens the equipment
doors and is within the minimum approach distances of the energized
cables, both ``live front terminations'' and ``dead front elbows''.
The established minimum approach distances should be maintained at
all times, in any work situation, to ensure worker safety. If these
distances cannot be maintained, rubber insulating cover-up equipment
should be installed. [Ex. 0230]
In this regard, paragraph (b)(3) does not excuse compliance with
otherwise applicable minimum approach-distance requirements. OSHA
previously clarified existing Sec. 1910.269(l)(1), from which it
adopted final paragraph (b)(3), explaining that an employee is
``exposed to contact'' for purposes of Sec. 1910.269(l)(1) when he or
she is in a working position from which he or she can reach or take a
conductive object within the electrical component of the minimum
approach distance.\175\ (See the summary and explanation for final
Sec. 1926.960(c)(1) later in this section of the preamble for a
discussion of the
[[Page 20420]]
electrical component of the minimum approach distance.) OSHA notes that
an employee who is ``exposed to contact'' with an energized part under
this interpretation is still ``exposed to contact'' with the energized
part even when insulation covers the part, the employee, or both. (See
final Sec. Sec. 1910.269(x) and 1926.968 (defining ``exposed'' as not
isolated \176\ or guarded;\177\ merely covering a conductor or an
employee with insulation does not provide guarding or isolation).)
\178\ The Agency also notes that a second employee may be required when
employees can reach or take a conductive object into the electrical
component of the minimum approach distance as they are approaching or
leaving their final work positions or moving from one work position to
another.
---------------------------------------------------------------------------
\175\ See the letter of interpretation dated October 18, 1995,
to Mr. Lonnie Bell, https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21981.)
\176\ The proposed rule and existing Sec. 1910.269 did not
define ``isolated.'' However, existing Subpart V did define that
term in Sec. 1926.960 as ``not readily accessible to persons unless
special means of access are used.'' This definition is identical to
the definition of this term in OSHA's electrical standards for
general industry (Sec. 1910.399) and construction (Sec. 1926.449)
and in the 2002 NESC (Ex. 0077). This definition also is consistent
with the use of the term ``exposed to contact'' in final paragraph
(b)(3). OSHA believes that defining ``isolated'' will help clarify
the final rule. Consequently, OSHA included the definition of
``isolated'' in final Sec. Sec. 1910.269(x) and 1926.968. The
Agency also included ``exposed to contact'' as a synonym in the
definition of ``exposed'' to clarify that the definition of
``exposed'' also applies to the term used in final paragraph (b)(3).
\177\ Section 1926.968 defines ``guarded'' as ``[c]overed,
fenced, enclosed, or otherwise protected, by means of suitable
covers or casings, barrier rails or screens, mats, or platforms,
designed to minimize the possibility, under normal conditions, of
dangerous approach or inadvertent contact by persons or objects.''
Subpart V recognizes two methods of guarding: barriers (or
enclosures), which serve to ``minimize the possibility . . . of . .
. inadvertent contact,'' and guarding by location, which serves to
``minimize the possibility . . . of dangerous approach.'' As
explained in the note to final Sec. 1926.966(f)(1), the 2002 NESC
contains guidelines for the dimensions of clearance distances about
electric equipment in substations. OSHA considers these clearance
distances as minimizing the possibility of dangerous approach for
employees and considers energized parts conforming to the clearance
distances in the 2002 NESC to be guarded, unless employees bypass
those distances (for example, by accessing a ``guarded'' area). (See
also the summary and explanation for final Sec. 1926.966(f)(1)
later in this section of the preamble.)
\178\ IEEE Std 516 further clarifies the treatment of insulated
cables (Exs. 0041, 0532). For example, Section 4.9.1 of IEEE Std
516-2009 states:
The following are considered to be live parts at their normal
operating voltage unless they are properly grounded:
* * * * *
--Conductors--insulated unless they have solidly grounded and
tested shields (The condition of the conductor insulation exposed to
weather is unknown and may be damaged or defective.) [Ex. 0532]
---------------------------------------------------------------------------
Mr. Junga with UWUA Local 223 was concerned that ``[e]mployers are
pushing for more one-person crews and asking [them] to do more [of] the
work that historically has been performed by two or more qualified
persons'' (Ex. 0197).
In response, OSHA reiterates that the exceptions from the two-
person rule, which are specified in final paragraph (b)(3)(ii) and are
based on existing Sec. 1910.269(l)(1)(ii), will be interpreted and
applied narrowly. Paragraph (b)(3)(ii)(A) permits an employee to work
alone to perform routine circuit switching, as long as the employer can
demonstrate that conditions at the site allow safe performance of this
work. Employees have been injured during switching operations when
unusual conditions, such as poor lighting, bad weather, or hazardous
configuration or state of repair of the switching equipment, were
present (269-Ex. 9-2). If there is poor lighting, for example, the
employer may be unable to demonstrate that the operation can be
performed safely by one employee; the employer could, however, elect to
provide supplemental lighting adequate to make it safe for an employee
to work alone.
Paragraph (b)(3)(ii)(B) permits one employee to work alone with
live-line tools if the employee is positioned so that he or she is
neither within reach of, nor otherwise exposed to contact with,
energized parts. Accidents involving hot-stick work have typically
occurred only when the employee was close enough to energized parts to
be injured--either through direct contact or by contact through
conductors being handled (269-Ex. 9-2).
Finally, paragraph (b)(3)(ii)(C) permits one employee to work alone
on emergency repairs necessary to safeguard the general public. OSHA
will generally consider situations in which there is a downed energized
power line, an energized power line on an occupied vehicle, or a
service outage to life-support equipment to be emergency situations for
which an employee can work alone to safeguard the public. Whether
outages to street lights, traffic lights, or homes are emergency
situations for purposes of final paragraph (b)(3)(ii)(C) depends on
many factors, including the extent and expected duration of the outage
and the availability of alternative means of protecting the public,
such as the availability of police or other officials to manage or stop
traffic at intersections in the absence of working stoplights. Because
hospitals and similar patient-care facilities usually have backup
generators, outages of circuits supplying these facilities will not
generally be deemed to fall under final paragraph (b)(3)(ii)(C).
Minimum Approach Distances
Paragraph (c)(1) in the final rule sets requirements for minimum
approach distances. Paragraph (c)(1)(i) requires employers to establish
minimum approach distances no less than the distances computed by the
equations set in Table V-2 for ac systems or Table V-7 for dc systems.
(The equations in Table V-2 in the final rule are described and
explained later in this section of the preamble.) Paragraph (c)(1)(iii)
of the final rule requires the employer to ensure that no employee
approaches, or takes any conductive object, closer to exposed energized
parts than the employer's established minimum approach distance, except
as permitted in paragraphs (c)(1)(iii)(A), (c)(1)(iii)(B), and
(c)(1)(iii)(C) (as explained later in this section of the preamble).
Table V-2 provides equations for the employer to use to compute
minimum approach distances under paragraph (c)(1)(i). The equations
vary depending on voltage and, for phase-to-phase voltages of more than
72.5 kilovolts, on whether the exposure is phase-to-phase or phase-to-
ground.
Paragraph (c)(1)(ii) in the final rule provides that, no later than
April 1, 2015, for voltages over 72.5 kilovolts, the employer determine
the maximum anticipated per-unit transient overvoltage, phase-to-
ground, through an engineering analysis or assume a maximum anticipated
per-unit transient overvoltage, phase-to-ground, in accordance with
Table V-8. The employer must make any engineering analysis conducted to
determine maximum anticipated per-unit transient overvoltage available
upon request to affected employees and to the Assistant Secretary or
designee for examination and copying. When the employer uses portable
protective gaps to control the maximum transient overvoltage, final
paragraph (c)(1)(ii) also requires that the value of the maximum
anticipated per-unit transient overvoltage, phase-to-ground, must
provide for five standard deviations between the statistical sparkover
voltage of the gap and the statistical withstand voltage corresponding
to the electrical component of the minimum approach distance.
Under Appendix B to existing Sec. 1910.269, employers use
engineering analyses to determine any reductions in maximum transient
overvoltages below the maximum values listed in Table R-7 and Table R-
8. Also under Appendix B to existing Sec. 1910.269, when an employer
is using portable protective gaps, it determines minimum approach
distances using a specific methodology
[[Page 20421]]
that provides for five standard deviations between the statistical
sparkover voltage of the gap and the statistical withstand voltage
corresponding to the electrical component of the minimum approach
distance at the worksite. OSHA incorporated both of these performance
requirements in final paragraph (c)(1)(ii). To explain terms used in
final paragraph (c)(1)(ii), OSHA also added definitions of
``statistical sparkover voltage'' and ``statistical withstand voltage''
to final Sec. 1926.968. Statistical sparkover voltage is a transient
overvoltage level that produces a 97.72-percent probability of
sparkover (in other words, two standard deviations above the voltage at
which there is a 50-percent probability of sparkover). Statistical
withstand voltage is a transient overvoltage level that produces a
0.14-percent probability of sparkover (in other words, three standard
deviations below the voltage at which there is a 50-percent probability
of sparkover). OSHA based both definitions on definitions in IEEE Std
516-2009 (Ex. 0532).
Table V-7 contains minimum approach distances for dc systems. In
Table V-7, the applicable minimum approach distance depends on the
maximum anticipated per-unit transient overvoltage and the maximum
line-to-ground voltage. In accordance with final paragraph (c)(1)(ii)
and Table V-8, an employer using Table V-7 must determine the maximum
anticipated per-unit transient overvoltage through an engineering
analysis that is made available upon request to affected employees and
to the Assistant Secretary or designee for examination and copying or
must assume a maximum per-unit transient overvoltage of 1.8.
Paragraph (c)(1)(i) makes it clear that the required minimum
approach distances are based on engineering principles that OSHA
adopted in the final rule. The Agency is adopting the equations and the
engineering principles behind the minimum approach distances rather
than just setting distances as it did when it promulgated Sec.
1910.269 in 1994. This paragraph also ensures that the minimum approach
distance maintained by each employee is appropriate for the workplace
rather than for the industry in general. OSHA believes that this
approach will better protect each employee than existing Sec. 1910.269
and the proposed rule.
The minimum approach distances set by Table V-2 for phase-to-phase
system voltages of 72.5 kilovolts and less do not vary based on
worksite conditions provided the altitude is 900 meters (3,000 feet) or
less above sea level. Therefore, OSHA calculated the minimum approach
distances for these voltages and listed them in Table V-5 in the final
rule. Note 1 in Table V-2 provides that, for voltages up to 72.5
kilovolts, employers may use the precalculated minimum approach
distances in Table V-5 provided the worksite is at an elevation of 900
meters or less.
Minimum approach distances for phase-to-phase system voltages of
more than 72.5 kilovolts will vary depending on conditions present at
the worksite and possibly the work practices used by employees.
Parameter C in the equation for these voltages varies depending on
whether an insulated tool or conductive object is in the approach
distance (gap) between the employee and the energized part (if the
employee is at ground potential or at the potential of a different
energized part) or between the employee and ground (if the employee is
at the potential of the energized part). For phase-to-ground exposures,
if the employer can demonstrate that there is only air in this gap,
then C equals 0.01. For phase-to-phase exposures, if the employer can
demonstrate that no insulated tool spans the gap and that no large
conductive object is in the gap, then C equals 0.01. In all other
cases, C equals 0.011. When an employee is climbing on a structure or
performing live-line barehand work, OSHA expects that there normally
will only be air present in the gap, and the equation will produce a
smaller minimum approach distance than if the employee is using an
insulated tool to work on energized parts.\179\
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\179\ Live-line barehand work is work performed with the
employee at the same potential as one of the phase conductors. The
employee is insulated, by air or another insulating medium, from the
other phase conductors and from ground.
---------------------------------------------------------------------------
The saturation factor, a, in the equation for system voltages of
more than 72.5 kilovolts varies depending on whether the exposure is
phase-to-ground or phase-to-phase. For phase-to-ground exposures, the
saturation factor will be reduced slightly, resulting in smaller
minimum approach distances. As explained in Note 3 in Table V-2, unless
the employer can demonstrate that no insulated tool spans the gap and
that no large conductive object is in the gap, the employer must
calculate the saturation factor using the phase-to-ground equations
(with the peak voltage for phase-to-phase exposures), even for phase-
to-phase exposures.
Finally, T \180\ in the equation for phase-to-phase system voltages
of more than 72.5 kilovolts represents the maximum phase-to-ground
anticipated per-unit transient overvoltage, which can vary from
worksite to worksite.
---------------------------------------------------------------------------
\180\ T is the ratio of the 2-percent statistical switching
overvoltage expected at the worksite to the nominal peak line-to-
ground voltage of the system.
---------------------------------------------------------------------------
For voltages over 72.5 kilovolts, employers may use the minimum
approach distances in the tables in Appendix B provided the worksite is
at an elevation of 900 meters or less. The tables in Appendix B contain
minimum approach distances for various values of T. In accordance with
final paragraph (c)(1)(ii), the employer must determine T through
engineering analysis or use the maximum T from Table V-8.
For phase-to-phase system voltages of more than 5,000 volts, the
altitude-correction factor applies when the worksite is at an elevation
of more than 900 meters above sea level. When the worksite is at these
higher elevations, the employer must use the appropriate altitude
correction factor from Table V-4 when calculating minimum approach
distances. Table V-2 explains how to apply the altitude correction
factors in computing minimum approach distances.
As noted earlier, paragraph (c)(1)(i) requires employers to
establish minimum approach distances. Because the elevation and maximum
transient overvoltage may vary from worksite to worksite, each minimum
approach distance established by the employer must be appropriate for
the worksite involved. Employers can avoid establishing separate
distances for every worksite by using worst-case values for elevation
and T or by grouping worksites by ranges for elevation and T.
Paragraph (c)(1) of proposed Sec. 1926.960 would have required
employers to ensure that employees maintain minimum approach distances
from exposed energized parts. Proposed Table V-2 through Table V-6
specified the minimum approach distances. This proposed provision was
borrowed from existing Sec. 1910.269(l)(2), although, as described
later, OSHA proposed to make minor changes to the minimum approach
distances listed in the existing Sec. 1910.269 tables.
Electric power systems operate at a given nominal voltage. However,
the actual voltage on a power line varies above and below that nominal
voltage. For brief periods, the instantaneous voltage on a line can be
3 or more times its nominal value (Ex. 0532).
The safe minimum approach distance assures that an electric arc
will not
[[Page 20422]]
form, even under the most severe transient overvoltages that can occur
on a system and even when the employee makes errors in maintaining the
minimum approach distance. To determine what this distance is for a
specific voltage, OSHA must first determine the size of the air gap
that must be present to prevent arc-over during the most severe
overvoltage that can reasonably be expected to occur on the system.
This gap is the electrical component of the minimum approach distance.
To determine the minimum safe approach distance, OSHA must add extra
distance to account for ergonomic considerations (that is, human
error).
The electrical component depends on five factors:
(1) The maximum voltage,
(2) The wave shape of this voltage,
(3) The configuration of the ``electrodes'' forming the end points
of the gap,
(4) The insulating medium in the gap, and
(5) The atmospheric conditions.
In existing Sec. 1910.269, and in the proposal for this
rulemaking, OSHA borrowed its approach for setting minimum approach
distances from a consensus standard, namely the NESC. OSHA based the
minimum approach distances in existing Sec. 1910.269 on the 1993
edition of the NESC. In this rulemaking, OSHA proposed to adopt
slightly revised minimum approach distances for both Sec. 1910.269 and
subpart V; the revised minimum approach distances in the proposal were
drawn from the updated, 2002 edition of the NESC.
To develop the minimum approach distance tables for the 1993
standard, NESC Subcommittee 8 adopted the following principles:
ANSI/IEEE Std 516 was to be the electrical basis of the
NESC Rules for approach distances for alternating- and direct-current
voltages above 72.5 kilovolts.\181\ Distances for lower voltages were
to be based on ANSI/IEEE Std 4. The application of ANSI/IEEE Std 516
included the formula used by that standard to derive electrical
clearance distances.
---------------------------------------------------------------------------
\181\ ANSI/IEEE Std 516-1987 (the edition in effect when NESC
Subcommittee 8 revised the minimum approach distances for the 1993
NESC) listed values for the electrical component of the minimum
approach distance, both for air alone as an insulating medium and
for live-line tool sticks in air, that were accepted as being
accurate when the standard was adopted (by IEEE) in 1987.
---------------------------------------------------------------------------
Altitude correction factors were to be in accordance with
ANSI/IEEE Std 516.
The maximum design transient-overvoltage data to be used
in the development of the basic approach distance tables were:
3.0 per unit for voltages of 362 kilovolts and less
2.4 per unit for 500 to 550 kilovolts
2.0 per unit for 765 to 800 kilovolts
All phase-to-phase values were to be calculated from the
EPRI Transmission Line Reference Book for 115 to 138 kilovolts.
An ergonomic-movement factor (inadvertent component) that
accounted for errors in judging the approach distance was to be added
to all basic electrical approach distances (electrical component) for
all voltage ranges. A distance of 0.31 meters (1 foot) was to be added
to all voltage ranges for the ergonomic component. An additional 0.3
meters (1 foot) was to be added to voltage ranges below 72.6 kilovolts.
The voltage reduction allowance for controlled maximum
transient overvoltage was to be such that the minimum allowable
approach distance was not less than the approach distance specified for
the highest voltage listed for the given range.
The transient overvoltage tables were to be applied only
at voltage ranges inclusive of 72.6 to 800 kilovolts. All tables were
to be established using the higher voltage of each separate voltage
range.
After publication of OSHA's proposed rule in 2005, the IEEE
technical committee responsible for revising Standard 516 identified
what in its view was an error in calculating the minimum approach
distances in the IEEE standard that potentially affected the validity
of the minimum approach distances in the 2002 NESC and OSHA's proposed
rule. IEEE Std 516 was revised in 2009 to address the issue identified
by the technical committee. (The error identified by the IEEE committee
is discussed, at length, later in this section of the preamble.) In
light of the IEEE revision process, OSHA twice reopened the record on
subpart V, first in October 2008 and again in September 2009, to
solicit additional comments on minimum approach distances. (See 73 FR
62942, Oct. 22, 2008; 74 FR 46958, Sept. 14, 2009.) The Agency
requested information on whether there was an error in the method OSHA
used to calculate the proposed minimum approach distances and on what
basis OSHA should set minimum approach distances. A public hearing was
held on these issues in October 2009.
In response to the issues OSHA raised about the minimum approach
distances, EEI, IBEW, and the NESC urged the Agency to delay issuing
revised minimum approach distances until after IEEE approved the next
update of the NESC in 2012.\182\ (See, for example, Exs. 0545.1,
0551.1, 0552.1; Tr2. 40-41, 72-75, 151-154.) The commenters maintained
that, in writing the respective standards, the NESC subcommittees give
greater weight to the practical effects of its rules than does the IEEE
subcommittee responsible for IEEE Std 516. The commenters also
maintained that an OSHA standard setting minimum approach distances
that turn out to be different from the distances in the 2012 NESC could
cause confusion.
---------------------------------------------------------------------------
\182\ IEEE approved the 2012 NESC on April 14, 2011, and ANSI
approved the 2012 NESC as an American National Standard on June 3,
2011.
---------------------------------------------------------------------------
The chair of Subcommittee 8 of the NESC, Mr. James Tomaseski,
testified that the NESC serves as the authority on safety requirements
for electric power systems, that (at the time of his testimony) the
NESC had yet to act on the revised methodologies in IEEE Std 516-2009
for calculating minimum approach distances, and that NESC Subcommittee
8 would transcribe the engineering information contained in the 2009
IEEE 516 standard into a user-friendly format (Tr2. 34-41).\183\ He
stated:
---------------------------------------------------------------------------
\183\ The 2012 NESC adopts the 2009 IEEE Std 516 distances for
certain voltage ranges and values of T and permits an engineering
determination of minimum approach distances as an alternative.
NESC's Subcommittee 8 has the task of trying to make sense of
and keep up with this evolving problem [of adopting adequate minimum
approach distances]. Simply put, the IEEE 516 MAD Tables as they are
published today in that [2009] guide are confusing.
This takes us to the point what Subcommittee 8 recommends to
OSHA for this Rule making. The agency should realize this is a
difficult issue, not only for the Technical Subcommittee responsible
for the different Codes, but most importantly for the users of the
Rules. The MAD concept has been around for a long time. Even though
new engineering principles continue to be developed, industry
performance associated with these rules [has] to be considered.
* * * * *
When OSHA revise[s] this Rule, these changes are somewhat
permanent. This rule will probably not be revised again for a long
time. Subcommittee 8 wants to do their part to make sure the MAD
[c]oncepts get fixed correctly this time. The NESC Subcommittee 8
recommends that OSHA leave the record open until the time the
Subcommittee has the opportunity to review public comments as to
what MAD values should be in the NESC. [Tr2. 39-41]
IBEW also maintained that the OSHA standard should be consistent
with the 2012 NESC (Tr2. 151-152). Testifying on behalf of IBEW, Mr.
Donald Hartley stated:
[[Page 20423]]
The IBEW believes the responsibility for developing [minimum
approach distances resides with] the NESC. Technical Subcommittee 8
on Work Rules, the body responsible for writing Part IV of the NESC
where MAD Rules and Tables are located, should [set the rules] for
OSHA to follow.
The NESC is adopted by many states in the U.S. The U.S. [Rural]
Electric Service requires member cooperatives to follow the NESC if
they receive government loans. Many public power utilities,
municipalities are not covered by OSHA. The NESC in these instances
becomes the rule to follow.
* * * * *
The IBEW strongly recommends that OSHA keep this record open
until Subcommittee 8 has the opportunity to review public comment on
this issue and develop final Code Language on the MAD principles and
Rules. [Id.]
EEI argued that, if OSHA failed to follow NESC action on minimum
approach distances, the final rule could differ from the 2012 NESC and
create confusion for the electric utility industry (Ex. 0545.1). Mr.
Stephen Yohay, counsel for EEI, described the potential for confusion
over differing standards as follows:
The other question you asked is whether [there is] confusion in
the industry [resulting from the fact that there are currently
differences between the minimum approach distances in the existing
OSHA standards and the distances in the consensus standards], and I
am going to answer this anecdotally based on my experience in
representing employers in this industry.
I have often, not often, but more than occasionally heard
confusion expressed as to which standards are the applicable
standards, whether they are the OSHA standards, whether they are the
NESC standards. And as you heard Mr. Tomaseski say various companies
adopt different [distances] for their own work practices.
Now when you throw in the element of State plans, you further
confuse the mix. So I think there is some confusion and I think you
all heard him say here earlier, and I think we all agree it is time
for there to be consistency. [Tr2. 102-103]
EEI also pointed out that Section 6(b)(8) of the OSH Act requires
OSHA to explain deviations from national consensus standards (Ex.
0545.1). Mr. Charles Kelly testified to this point on behalf of EEI, as
follows:
Section 6(b)(8) of the Act expresses that OSHA standards should
not deviate from National Consensus Standards without an adequate
statement of reason.
The NESC Committee may or may not adopt the precise distances
stated in the IEEE documents. Therefore, if OSHA incorporates the
IEEE distances in a final standard that is promulgated in the next
year or so, OSHA [may] soon find its final standard at odds with
even the newest version of the NESC.
The NESC, however, is well recognized as the preeminent National
Consensus Standard on clearance distances for electric utility work
on high voltage lines and equipment. Such a result could only create
confusion in the industry. [Tr2. 73]
Mr. Kelly also maintained that the NESC gives greater weight to the
practical application of its rules than does IEEE and that OSHA should
adhere to its past practice of basing its rules for minimum approach
distances on the NESC, testifying:
[B]y virtue of the nature of its membership and the mission of
its Subcommittee 8, we daresay with due respect to IEEE Committee
516, that the NESC's final standards on Work Rules tend to give more
attention to the practical impact that its Rules will have in the
workplace than do IEEE Technical Standards.
[T]he 516 Standard is basically an engineering standard and
built that way on the technical issues whereby the NESC Subcommittee
8 Standard; it deals with the Work Rules and Worker Protection more
specifically.
* * * * *
The usual cycle, and as I mean the historical cycle that OSHA
has followed, is that the IEEE 516 Standard develops its standard,
ballots it and publishes the standard over a period of time.
The NESC Subcommittee 8 reviews 516, develops their standard,
tables, ballots, and publishes it in that order. Then OSHA usually
comes in and reviews the documented proof by both groups, and
incorporates the NESC document into its particular Rule.
The above scenario reflects the past practices used by OSHA in
its development of standards affecting electric power generation,
transmission, and distribution work. [Tr2. 73-74]
Although the Agency considered the commenters' suggestion to hold
the record for this rulemaking open until IEEE approved the 2012 NESC,
OSHA concludes that it is unnecessary to reopen the record to consider
the 2012 NESC in this rulemaking. First, OSHA does not agree that
adopting minimum approach distances that differ from the distances in
the 2012 NESC will produce widespread confusion or lead to additional
risk for employees in the electric power industry. As acknowledged by
some of the rulemaking participants, the distances in existing Sec.
1910.269 and Subpart V differed from the 2009 edition of the NESC.
(See, for example, Tr2. 53, 102-103.) In fact, Mr. Tomaseski presented
slides showing that there were many differences between the NESC, IEEE
Std 516, and the OSHA standards (Ex. 0568). Rulemaking participants
testified that they were not aware of any specific safety problems
arising in the industry by virtue of these discrepancies. (See, for
example, Tr2. 58, 102, 104). Also, counsel for EEI admitted that
``[e]mployers are at least following OSHA standards. . . . Some are
exceeding the values that are in the OSHA standards and adopting more
conservative standards'' (Tr2. 104). In any event, evidence in the
record indicates that consensus standards are constantly evolving (see
for example, Tr2. 39-40, 142-143); therefore, if the Agency were to
adopt the minimum approach distances from the 2012 NESC, it is likely
that there would be differences between the OSHA standard and
subsequent editions of the NESC.
OSHA does not believe there is merit to the commenters' suggestion
that the existence of State plan programs will be an additional source
of confusion for employers. As noted in Section XI, State-Plan
Requirements, later in this preamble, States with OSHA-approved
occupational safety and health plans must adopt standards that are
equivalent to, and at least as protective as, this final rule within 6
months of its promulgation. Thus, States with State plans will adopt
provisions on minimum approach distances that are at least as
protective as the provisions in this final standard. On a technical
issue such as minimum approach distances, OSHA expects that most States
with State plans will choose to incorporate the federal provision as
promulgated in this final rule, although it is possible that one or
more of these States will adopt more protective provisions. Even if
some States do adopt more protective standards, OSHA does not believe
that the resultant differences will result in any significant confusion
for employers.
Public electric utilities in States with State occupational safety
and health plans, including plans that cover only State and local
government employees, will be required to comply with the applicable
State plan standards. Public electric utilities in other States are not
covered by a State plan or by the Federal OSHA standard and may choose
to adhere to the NESC. Private-sector electric utilities must comply
with the Federal or State plan OSHA standards that cover their
worksites. This scheme is well established, and OSHA does not believe
that employers will have difficulty determining the applicable
requirements.
As noted earlier, IBEW suggested that a conflict between the OSHA
and the 2012 NESC minimum approach distances could be problematic for
loan recipients in the United States Department of Agriculture's (USDA)
Rural Development Electric Programs because, according to the union,
utilities receiving USDA loans must comply with the NESC as a condition
of their loans (Tr2. 151). These USDA programs
[[Page 20424]]
provide loans for electric services that meet certain standards, and
IBEW is correct that the NESC is among the standards that these
services must meet (7 CFR 1724.50). However, even if the loan programs
require compliance with the minimum approach distances in the NESC,
employers can meet both the OSHA and USDA loan-program requirements
simply by adopting the more conservative (that is, larger) minimum
approach distances. Therefore, differences between the minimum
approach-distance provisions in this final rule and the minimum
approach distances in the 2012 NESC should not be a problem for
participants in the USDA programs.
Second, the Agency does not believe that considering public input
on the 2012 NESC will result in a standard that is more protective than
the final rule. The NESC minimum approach distances are based on the
minimum approach distances in IEEE Std 516-2009, on which OSHA already
solicited public comment and provided opportunity for additional input
at a public hearing (74 FR 46958). The 2012 NESC does not include any
additional support for the IEEE minimum approach distances, which, as
explained later in this section of the preamble, OSHA rejected. In
addition, reopening the record for this rulemaking would further delay
the final rule. Therefore, OSHA concludes that reopening the record to
gather additional public comment on the 2012 NESC minimum approach
distances is unwarranted.
Finally, in response to the commenters' references to Section
6(b)(8) of the OSH Act the Agency concludes that, with respect to
minimum approach distances, this final rule ``will better effectuate
the purposes of [the] Act'' than the 2012 edition of the NESC. (See the
discussion under the heading OSHA's requirements on minimum approach
distances better effectuate the purpose of the OSH Act than the
national consensus standard, later in this section of the preamble.)
Some commenters maintained that the minimum approach distances in
the 2005 proposed rule, which were based on the 2002 NESC, were safe
despite any technical errors potentially made in calculating those
distances. (See, for example, Ex. 0545.1; Tr2. 79-82.) The commenters
argued that industry experience establishes the safety of the existing
minimum approach distances in Sec. 1910.269. (See, for example, Exs.
0545.1, 0551.1.)
American Electric Power argued against adopting minimum approach
distances different from the minimum approach differences in OSHA's
proposal, relying on calculations they made that were taken from a
paper by Vaisman et al.\184\ (Ex. 0550.1). American Electric Power
described this method as follows:
---------------------------------------------------------------------------
\184\ Vaisman, R., Fonseca, J. R., Andrade, V. H. G., Almeida,
M. A., Hattori, H. K., Melo, M. O. B. C., Teivelis, F., Fernandes,
J. H. M., Silva, J. T. S., Dias, L. E. N., Esmeraldo, P. C. V., and
Samico, R. A. M., ``Switching Impulse Strength of Compact
Transmission Lines,'' IEEE Transactions on Power Delivery, Vol. 8,
No. 3, July 1993 (Ex. 0555).
The method is based on calculating V50[percnt]
(critical flashover[\185\] voltage--CFO) and determining distances
from the V50[percnt] value of conductor-to-
conductor gap test data. The V50[percnt] is
derived from the required VW (withstand voltage), using
the line-to-line overvoltage factor, TL-L. The required
distance for [minimum air insulation distance] and MAD is then taken
from . . . Figure 13 in an IEEE paper by Vaisman [footnote omitted]
et al., 1993, which represents conductor-to-conductor gap test data
from five different laboratories. The test data is based on [alpha]
= 0.50 (ratio between the negative impulse crest and the phase to
phase voltage) which provides more conservative results for
V50[percnt] than [alpha] = 0.33 (Figure 12 of
the aforementioned Vaisman paper). [Id.]
---------------------------------------------------------------------------
\185\ IEEE Std 516-2009 defines ``flashover'' as ``[a]
disruptive discharge through air around and over a surface of solid
or liquid insulation, between parts at different potential or
polarity, produced by application of voltage wherein the breakdown
path becomes sufficiently ionized to maintain an electric arc'' (Ex.
0532). That standard defines ``sparkover'' as ``[a] disruptive
discharge between preset electrodes in either a gaseous or a liquid
dielectric'' (id.). Thus, the more technically correct term for an
electrical discharge across an air gap is ``sparkover.'' However,
the term ``flashover'' has been used historically for either event,
and this preamble uses these terms interchangeably. The critical
flashover distance, V50 or
V50[percnt], is the distance that will
flashover 50 percent of the time at a given voltage.
American Electric Power calculated V50[percnt] to
be 2421 kilovolts for an 800-kilovolt power line (id.). From Figure 13
of the Vaisman paper, American Electric Power determined that the
corresponding minimum air-insulation distance (the electrical component
of the minimum approach distance) was 6.52 meters (21.4 feet) and that
the minimum approach distance (with the ergonomic component included as
explained later in this section of the preamble) was 6.82 meters (22.4
feet). American Electric Power contrasted this with the corresponding
7.91-meter (26-foot) minimum approach distance proposed by OSHA and
concluded that the proposed value was adequately protective (id.).
(See, also, Ex. 0545.1, in which EEI makes a similar argument based on
the Vaisman paper.)
As explained in greater detail later in this section of the
preamble, OSHA concludes that the proposed minimum approach distances
do not provide adequate safety for employees. In addition, OSHA finds
that there are two basic problems with American Electric Power's
comparison of the proposed 800-kilovolt minimum approach distance and
what it considers to be a safe approach distance. First, as is clear
from the Vaisman paper (Ex. 0555), the distances in Figure 13 of that
paper (which correspond to [alpha] = 0.50) are less conservative than
the distances in Figure 12 of that paper (corresponding to [alpha] =
0.33).\186\ The air-insulation distance from Figure 12 appears to be
about 7.8 meters (25.6 feet). Adding the 0.31-meter (1-foot) ergonomic
component yields a comparable minimum approach distance of 8.11 meters
(26.6 feet), which is clearly more protective than the 7.91-meter (26-
foot) minimum approach distance proposed by OSHA in 2005.\187\
---------------------------------------------------------------------------
\186\ American Electric Power commented that an [alpha] of 0.50
``provides more conservative results for V50[percnt]
than [alpha] = 0.33'' (Ex. 0550.1). This comment may be true, but it
is irrelevant. For a given V50[percnt], an
[alpha] of 0.33 produces a more conservative (that is, greater)
minimum approach distance, as is the case here.
\187\ The quality of Figures 12 and 13 in the original Vaisman
paper is poor, and it is difficult to accurately determine the
distance (Ex. 0555). The figures included in American Electric
Power's and EEI's exhibits, which apparently recreated Figure 13
from the Vaisman paper, were of much better quality (Exs. 0550.1 and
0545.1).
---------------------------------------------------------------------------
Second, the testing that serves as the basis for Figures 12 and 13
of the Vaisman paper determined the switching impulse strength of two
conductors in parallel (Ex. 0555). From the paper's description of the
test procedure, OSHA concludes that the testing did not account for
different configurations that could be present during live-line work or
for the presence of workers and the tools and equipment they would be
using to perform this work. As explained later in this section of the
preamble, different electrode configurations and the presence of
workers and other conductive objects in the gap between them can reduce
the electrical strength of the air gap substantially. Thus, although
American Electric Power's and EEI's approach may validly estimate the
strength of a power line while no work is being performed, OSHA
concludes that this approach fails to represent employee exposure
adequately.
For reasons described later in this section of the preamble, the
Agency concludes that there is a significant risk to employees from the
minimum approach distances contained in existing Sec. 1910.269 and
Subpart V. In addition, OSHA concludes that it has enough information
in the rulemaking record to set appropriate minimum approach-distance
requirements.
[[Page 20425]]
Consequently, the Agency decided that it is necessary and appropriate
to include revised minimum approach-distance provisions in this final
rule.
The ergonomic component of MAD. The ergonomic-movement component of
the minimum approach distance is a safety factor designed to ensure
that the employee does not breach the electrical component of the
minimum approach distance in case he or she errs in judging and
maintaining the minimum approach distance. In developing the minimum
approach distance tables for its 1993 standard, the NESC subcommittee
based the ergonomic-movement factor (the ergonomic component of MAD) on
relevant data, including a typical arm's reach of about 610 millimeters
(2 feet) and a reaction time to a stimulus ranging from 0.2 to more
than 1.0 second (269-Ex. 8-19). As OSHA explained in the preamble to
the proposal, the ergonomic-movement factor must be sufficient for the
employee to be able to recognize a hazardous approach to an energized
line and withdraw to a safe position so that he or she does not breach
the air gap required for the electrical component of the minimum
approach distance (70 FR 34862). Thus, the ergonomic-movement distance
should equal the response time multiplied by the average speed of an
employee's movement plus the stopping distance.\188\ The maximum reach
(or range of movement) may place an upper bound on the ergonomic
component. The NESC subcommittee developing the 1993 standard used this
information as a basis for selecting appropriate distances for two
major voltage ranges: 1.1 to 72.5 kilovolts and 72.6 kilovolts and
more.
---------------------------------------------------------------------------
\188\ This calculation is comparable to the calculation of total
braking distance for a motor vehicle. This distance equals the
initial speed of the vehicle times the driver's reaction time plus
the stopping distance of the vehicle after the driver applies the
brakes.
---------------------------------------------------------------------------
For system voltages up to 72.5 kilovolts, phase-to-phase, much of
the work is performed using rubber gloves, and the employee is working
within arm's reach of energized parts. The ergonomic component of the
minimum approach distance must account for this condition since the
employee may not have time to react and position himself or herself out
of danger. A distance of 0.61 meters (2 feet) for the ergonomic
component appears to meet this criterion and was, therefore, adopted by
the NESC subcommittee developing the 1993 standard. This ergonomic
component remained the same in the 2007 NESC, except that the standard
applied it to voltages as low as 751 volts instead of 1100 volts (Ex.
0533).\189\ OSHA used this value in existing Sec. 1910.269 for
voltages of 1.1 to 72.5 kilovolts and proposed to use it in Subpart V
for voltages of 751 volts to 72.5 kilovolts. There were no objections
to this distance on the record.\190\ Therefore, for voltages of 751
volts to 72.5 kilovolts, the final rule adopts a 0.61-meter (2-foot)
ergonomic-movement component of the minimum approach distance, as
proposed.
---------------------------------------------------------------------------
\189\ At all voltages, the values for the ergonomic component of
the minimum approach distance are the same in the 2012 NESC as they
are in the 2007 NESC.
\190\ EEI did, however, object to what it mistakenly believed
was a proposed increase in the ergonomic component over what was
adopted in existing Sec. 1910.269 (Exs. 0227, 0501; Tr. 1056-1082).
OSHA discusses these comments later in this section of the preamble.
---------------------------------------------------------------------------
As OSHA explained in the preamble to the proposed rule, the
applicable work practices change for operations involving lines
energized at voltages over 72.5 kilovolts (70 FR 34862; 269-Exs. 64,
65). Generally, live-line tools are employed to perform the work while
equipment is energized. These tools hold the energized part at a fixed
distance from the employee, ensuring that the minimum approach distance
is maintained during the work operation. Even when live-line tools are
not used, as during live-line barehand work, employees use work methods
that more tightly control their movements than when they perform rubber
glove work, and it is usually easier to plan how to keep employees from
violating the minimum approach distance. For example, employees
planning a job to replace spacers on a 500-kilovolt overhead power line
can circumscribe an envelope (or bounds) of anticipated movement for
the job and ensure that the working position they select keeps this
envelope entirely outside the minimum approach distance. Thus, all the
employees' movements during the job can easily be kept within the
envelope. Additionally, there is limited or no exposure to conductors
at a potential different from the one on which work is being performed
because the distance between conductors is much greater than the
distance between conductors at lower voltages and higher voltage
systems do not present the types of congestion that are found commonly
on lower voltage systems. Consequently, a smaller ergonomic component
is appropriate for higher voltages. The NESC subcommittee developing
the 1993 standard accepted a value of 0.31 meters (1 foot) for this
component. This ergonomic component also remained the same in the 2007
NESC (Ex. 0533). OSHA used this value in existing Sec. 1910.269 and
proposed it in this rulemaking. There were no comments on this issue in
this rulemaking, therefore, OSHA is adopting the proposed ergonomic-
movement component of 0.31 meters (1 foot) for voltages over 72.5
kilovolts.\191\
---------------------------------------------------------------------------
\191\ In the 1994 Sec. 1910.269 rulemaking, OSHA adopted an
ergonomic-movement factor based on English units of 1 foot or 2
feet, depending on voltage. It should be noted that, to three
significant digits, 0.305 meters is 1.00 foot and 0.610 meters is
2.00 feet. In this final rule, OSHA used metric units and rounded
0.305 meters up to 0.31 meters.
---------------------------------------------------------------------------
EEI misconstrued OSHA's proposal as increasing the ergonomic-
movement component in existing Sec. 1910.269 by 0.61 meters (2 feet),
for a total ergonomic component of 1.22 meters (4 feet) for voltages up
to 72.5 kilovolts (Exs. 0227, 0392; Tr. 1056-1082). Testifying on
behalf of EEI, Mr. Clayton Abernathy of OG&E Energy Corporation
described how increasing the minimum approach distance by 0.61 meters
would restrict some of the work performed by his company's employees
(Tr. 1056-1082).
The ergonomic components of the minimum approach distances in
OSHA's proposal were the same as the ergonomic components used for the
minimum approach distances in existing Sec. 1910.269 for voltages over
1,000 volts. The ergonomic component for voltages between 751 volts and
72.5 kilovolts (the voltages addressed by EEI's comments) is 0.61
meters. The ergonomic component of the proposed minimum approach
distances for those voltages was not, contrary to EEI's suggestion,
greater than that value. It appears that EEI's objections were aimed at
two other proposed requirements: (1) Proposed Sec. 1926.960(c)(2)(ii),
which provided that, when using rubber insulating gloves or rubber
insulating gloves with sleeves for insulation against energized parts,
employees put on and take off their rubber insulating gloves and
sleeves when they are in positions from which they cannot reach into
the minimum approach distance, and (2) proposed Sec. 1926.960(d)(2),
which provided that employees performing work near exposed parts
energized at 601 volts to 72.5 kilovolts either work from positions
from which they cannot reach into the minimum approach distance or use
specified protective measures or work methods. OSHA addresses EEI's
concerns with these proposed provisions later in this section of the
preamble.
Finally, OSHA addresses some confusion expressed by commenters
during the rulemaking about whether
[[Page 20426]]
the ergonomic component of the minimum approach distance should be used
in determining whether a line worker is exposed to phase-to-phase or
phase-to-ground voltage (Tr. 1060-1061, 1076-1077).
As noted earlier in this section of the preamble, under the summary
and explanation for final Sec. 1926.97(c)(2)(i) and Table E-4, the
final rule permits insulating protective equipment to be rated for
phase-to-ground voltage if ``[t]he electric equipment and devices are
insulated . . . so that the multiphase exposure on a grounded wye
circuit is removed'' (Table E-4, Note 1).\192\ Existing Sec. 1910.137
and Table I-5 contain the same provisions. OSHA policy with regard to
whether there is multiphase exposure under existing Sec. 1910.137 is
discussed in a September 27, 2005, letter of interpretation to Mr.
Edwin Hill, IBEW President.\193\ This letter explains how to determine
whether multiphase exposure exists:
---------------------------------------------------------------------------
\192\ Note that the word ``exposure'' in the note relates to the
maximum voltage that can appear across the insulation, and not to
whether an energized part is ``exposed.'' The definition of
``exposed'' in final Sec. 1926.968 applies only to the use of that
term in Subpart V. It does not apply to final Sec. 1926.97.
\193\ This letter is available on OSHA's Web site at: https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=25133.
Phase-to-phase exposure exists whenever it is foreseeable that
an employee or the longest conductive object he or she may handle
can simultaneously breach the electrical components of the MADs of
live parts energized at different phase potentials, taking into
account such factors as: The nature of the work being performed, the
physical configuration and spacing of the conductors, the proximity
of grounded objects or other circuit conductors, the method of
approach to the conductors, the size of the employee, the tools and
equipment being used, and the length of the conductive object. In
addition, the employer must always consider mechanical loads and
other conditions, such as wind and ice, that could cause a conductor
to move or a support to fail. Notably, the determination of whether
or not multiphase exposure exists is made without regard to
insulation that may be covering the live part or the employee. This
is because the exposure determination must be made prior to the
selection of insulation in order to ensure that the insulation
selected is adequate to protect employees from the electrical
hazard. Moreover, it must be noted that phase-to-phase exposure
involves not only the hazard of electric shock to the employee, but
also arc flash and arc blast hazards from phase-to-phase contact of
conductive objects, such as could occur if an employee dropped a
conductive object onto or within the electrical components of the
MADs of live parts energized at different phase potentials.
[Figures] illustrating when phase-to-phase exposure exists can be
---------------------------------------------------------------------------
found at the conclusion of this letter. . . .
Figure 3 and Figure 4 are the figures from that letter:
[GRAPHIC] [TIFF OMITTED] TR11AP14.001
[[Page 20427]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.002
The 0.61-meter ergonomic component of the minimum approach distance
is labeled ``2 feet'' in these figures. As can be seen from the
explanation and figures in the letter of interpretation, the ergonomic
component of the minimum approach distance has no bearing on whether
there is multiphase exposure. The rating required for the insulating
protective equipment installed on the phase conductors depends on the
electrical component of the minimum approach distance (which, in turn,
depends on the voltage on the power line, as discussed later in this
section of the preamble), the distance between the phase conductors,
and the reach of the employee and any conductive object he or she may
handle while working. As noted in the letter to Mr. Hill, when
multiphase exposure exists, the insulating protective equipment used to
remove multiphase exposure must be rated for the phase-to-phase voltage
at a minimum.\194\ In addition, the preamble to the 1994 Sec. 1910.269
rulemaking noted that ``until the multiphase exposure has actually been
removed, the phase-to-phase voltage remains the maximum use voltage''
(59 FR 4328). After the insulating protective equipment covering the
conductors not being worked on is in place, the rubber insulating
gloves and sleeves need only be rated for the phase-to-ground voltage.
This is current OSHA policy under existing Sec. Sec. 1910.137 and
1910.269 and will continue to be the policy of the Agency under this
final rule.
---------------------------------------------------------------------------
\194\ It should be noted that the insulating values of two
insulating materials in series are not additive (Exs. 0041, 0532;
269-Ex. 60). At least one layer of insulation must be rated for the
maximum voltage for the exposure.
---------------------------------------------------------------------------
The electrical component of MAD--general. The differences between
the minimum approach distances under existing Sec. 1910.269 and the
minimum approach distances under this final rule are the result of
changes in the way the Agency is calculating the electrical components
of the minimum approach distances. As described previously, this final
rule adopts the ergonomic components of the minimum approach distances
used in existing Sec. 1910.269. In addition, as explained later in
this section of the preamble, the number of variables (such as
elevation, maximum transient overvoltage, type of exposure, and type of
insulating medium) involved in determining the appropriate minimum
approach distance in any particular set of circumstances makes setting
minimum approach distances exclusively by means of tables unmanageable.
This approach would require one set of tables for each potential set of
variables. Consequently, the final rule requires the employer to
establish an appropriate minimum approach distance based on equations
that OSHA is adopting in Table V-2. The final rule also contains a
table, Table V-5, that specifies alternative minimum approach distances
for work done at elevations not exceeding 900 meters (3,000 feet) for
system voltages of 72.5 kilovolts and less. Finally, Appendix B to
final subpart V contains tables of minimum approach distances, for
varying maximum transient overvoltages for system voltages above 72.5
kilovolts, that employers may use for work done at elevations not
exceeding 900 meters.
Some rulemaking participants questioned the need for any changes to
the minimum approach distances in existing Sec. 1910.269. (See, for
example, Exs. 0227, 0545.1, 0551.1, 0552.1; Tr2. 71.) For instance, Mr.
Charles Kelly with EEI testified:
[U]nder Sections 3(8) and 6(b) of the Occupational Safety and
Health Act, as long interpreted by the Supreme Court, OSHA [is]
required to show that the change[s] in the clearance distances are,
as a matter of substantial evidence, reasonably necessary to protect
employees, and that they would reduce or eliminate a significant
risk for employees.
As several people have stated previous to our testimony, we are
not aware that the existing MAD distances, even though they may have
been mathematically incorrect for decades, have shown to be unsafe
in that they have contributed to accidents or placed employees at
substantial risk of harm. We doubt seriously that a desire to make a
technical mathematical correction is enough to satisfy this
requirement. [Tr2. 71-72]
IBEW also maintained that the minimum approach distances in existing
Sec. 1910.269 are adequate:
It is important to look at how the use [of] MAD values,
regardless of the origin and year of publication, have protected
workers performing tasks in the vicinity of energized power lines.
The IBEW regularly reviews accidents occurring in the electric
utility industry. We cannot remember a single accident caused by
inadequate MAD values. OSHA 1910.269 MAD values have proven to
protect workers as they were intended to do. The obvious question
then is why change successful MAD values? Based on industry
performance, we do not see why changes are necessary. [Ex. 0551.1]
[[Page 20428]]
As OSHA explained in Section II.D, Significant Risk and Reduction
in Risk, earlier in this preamble, the Agency need not make hazard-
specific or provision-specific risk findings. In any event, the Agency
concludes that the electric-shock hazards faced by employees performing
electric power generation, transmission, and distribution work are
serious and significant and that the changes to the minimum approach-
distance provisions in this final rule are reasonably necessary and
appropriate to reduce a significant risk to employees.
OSHA finds that employees are being injured by the dielectric
failure of air (that is, sparkover) between them (or a conductive
object they are handling) and conductive objects at a different
potential. It is widely recognized that electric current can arc over
distances and that it is necessary only to come too close to, rather
than contact, an energized object to sustain an electric shock. In
fact, some of the accidents in the record occurred when an employee
brought a conductive object or himself or herself too close to an
energized part and electric current arced to the object or employee
(Exs. 0002,\195\ 0003 \196\).
---------------------------------------------------------------------------
\195\ See, for example, the five accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=908012&id=170220602&id=564740&id=14496384&id=14418321.
\196\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=200000453&id=201350485&id=596304.
---------------------------------------------------------------------------
The Agency does not believe that it is necessary to show that the
specific minimum approach distances in the existing standards have led
to accidents. Instead, it is only necessary to show that the
probability of sparkover at the worksite, given the existing minimum
approach distances, is significant. The sparkover voltage between two
objects at different potentials is recognized as following a normal
distribution (Ex. 0532). The withstand voltage for an air gap between
two objects at different potentials is three standard deviations below
the statistical mean sparkover voltage. This represents approximately a
1 in 1,000 probability that the air gap will fail dielectrically and
spark over.\197\ The withstand distance is the distance between two
objects corresponding to a given withstand voltage. (In other words,
the withstand distance is the shortest distance between two objects
that will spark over at a given voltage approximately one time in
1,000.) Consensus standards have based the electrical component of the
minimum approach distance on the withstand distance corresponding to
the maximum voltage that can occur at the worksite. (See, for example,
Exs. 0076, 0077, 0532, 0533.) When the electrical component of the
minimum approach distance is less than the withstand distance for the
maximum voltage at the worksite, the probability of sparkover is
greater than 1 in 1,000. OSHA, therefore, concludes that employees are
at significant risk of injury whenever the electrical component of the
minimum approach distance is less than the withstand distance for the
maximum voltage that can occur at the worksite. As explained in detail
later in this section of the preamble, several of the minimum approach
distances contained in the existing OSHA standards and in the proposed
rule represent a significant risk of injury under this criterion.
---------------------------------------------------------------------------
\197\ The probability of sparkover at the withstand voltage is
0.14 percent or 1.4 in 1,000.
---------------------------------------------------------------------------
The electrical component of MAD--tools and conductive objects in
the air gap. The methodology used to develop the proposed minimum
approach distances, which were based on the 2002 NESC, did not account
for tools in the air gap. As noted in the 2009 reopening notice, the
presence of an insulated tool in the air gap reduces the air gap's
dielectric strength (74 FR 46961). IEEE Std 516-2009 (Ex. 0532)
generally provides two values for the electrical component of the
minimum approach distance: One in air (called MAID \198\) and one with
a tool in the air gap (called MTID \199\). However, that consensus
standard does not provide minimum tool-insulation distances for either:
(1) Any exposures (phase-to-ground or phase-to-phase) at voltages of
72.5 kilovolts or less or (2) phase-to-phase exposures at voltages of
more than 72.5 kilovolts. In the 2009 reopening notice, the Agency
requested comments on whether any of the minimum approach distances in
the final rule should be based on minimum tool-insulation distances
rather than minimum air-insulation distances. A similar question was
raised in the 2008 reopening notice.
---------------------------------------------------------------------------
\198\ MAID is the minimum air-insulation distance.
\199\ MTID is the minimum tool-insulation distance.
---------------------------------------------------------------------------
Scenario 1--exposures at 72.5 kilovolts and less. Rulemaking
participants generally opposed basing minimum approach distances for
voltages of 72.5 kilovolts and less on minimum tool distances. (See,
for example, Exs. 0543.1, 0545.1, 0548.1, 0550.1; Tr2. 88.) For
instance, Pike Electric commented, ``Pike utilizes proper rubber
protective cover-up at . . . voltages [of 72.5 kilovolts and lower].
This technique would eliminate the hazard of employee exposure to
energized lines and equipment, so there is no need to utilize a MAD
approach using tool insulation distances'' (Ex. 0543.1). EEI and
Southern Company argued that only one set of minimum approach distances
is necessary for work on systems operating at voltages of 72.5
kilovolts and less because, based on IEEE Std 516-2009, minimum tool
distances and minimum air distances are the same at those voltages
(Exs. 0545.1, 0548.1). American Electric Power maintained that, for
voltages at or less than 72.5 kilovolts, MAD has not been based on
minimum tool distances in the past, so doing so now could potentially
confuse workers (Ex. 0550.1).
IEEE Std 516-2009 defines MTID as ``the required undisturbed air
insulation distance that is needed to prevent a tool flashover at the
worksite during a system event that results in the maximum anticipated
TOV'' (Ex. 0532). Although the specified minimum tool distances in IEEE
Std 516-2009 are the same as the corresponding minimum air-insulation
distances for voltages of 72.5 kilovolts and less, the consensus
standard includes the following disclaimer in Section 4.5.2.1: ``The
MTID for ac and dc line-to-line voltages at and below 72.5 kV has not
been determined. Industry practices normally use an MTID that is the
same as or greater than the MAID'' (id.; emphasis added). Thus, IEEE
Std 516-2009 does not indicate that the minimum air- and tool-
insulation distances are the same, nor does it contain tables with
minimum tool-insulation distances for voltages of 72.5 kilovolts and
less. According to IEEE Std 516-2009, electrical testing at higher
voltages indicates that the dielectric strength of an air gap is lower
when an insulating tool is present across the gap or when a conductive
object is present within the gap (id.). OSHA concludes that minimum
approach distances for voltages of 72.5 kilovolts and less should be
conservative enough so that the gap will withstand the electric
potential across it even if a tool bridges the gap or a conductive
object is present within it. As explained later in this section of the
preamble, the final rule specifies minimum approach distances that meet
this criterion. Because the final rule does not adopt separate minimum
approach distances for exposures with and without tools at 72.5
kilovolts and less, the concerns about confusion at these voltages are
unfounded.
Scenario 2--phase-to-ground exposures at more than 72.5 kilovolts.
Some commenters maintained that the final rule should follow the
practice of
[[Page 20429]]
the 2007 NESC and base minimum approach distances for phase-to-ground
exposures at voltages of 72.6 kilovolts and higher on the minimum tool
distance. (See, for example, Exs. 0519, 0521, 0528, 0543.1.) For
instance, Mr. Brian Erga with ESCI commented:
The MAD for voltages above 72.6 kV should be based on the
minimum tool distance as published in the 2007 NESC. Live line work
is conducted with tools, workers and equipment within the electrical
field of energized lines and equipment[,] and the minimum tool
distance is correct information to be provided to the industry. [Ex.
0521]
Others suggested that the final rule include two sets of minimum
approach distances for phase-to-ground exposures at voltages exceeding
72.5 kilovolts: One each for work performed with and without tools in
the air gap. (See, for example, Exs. 0545.1, 0548.1, 0575.1; Tr2. 88.)
For instance, Mr. Charles Shaw with Southern Company commented:
In the proposed rule, OSHA is using minimum air insulation
distances when a line worker is using a tool in the air gap.
Allowing the minimum air insulation distance plus an inadvertent
movement factor to be used as the live-line tool distance is an
incorrect interpretation of the science behind the IEEE method. At a
minimum, the note in the [Subpart] V and [Sec. 1910.269] tables
that states that the referenced distances are for ``live-line tool
distances'' should be removed since they are not.
However, we recommend that OSHA include two sets of minimum
approach distances for phase to ground work on voltages above 72.5
kV, one for work performed without tools in the air-gap and one for
work performed with tools in the air gap. These distances should be
based on MAID and MTID respectively using the method shown in IEEE
516-2009. [Ex. 0548.1]
Some commenters suggested that separate sets of air and tool
minimum approach distances might be necessary for phase-to-ground
exposures above 72.5 kilovolts because basing minimum approach
distances solely on minimum tool distances could prevent employees from
performing activities such as climbing and inspection with lines or
equipment energized. (See, for example, Ex. 0549.1, 0573.1; Tr2. 54-
55.)
EEI submitted evidence that approximately 23 percent of the
insulators installed on transmission systems, and 25 percent of
insulators installed on systems operating at 345 kilovolts and more,
would be too short to accommodate the IEEE standard's minimum approach
distances for tools (Ex. 0575.1). EEI noted that ``there have been no
reported safety events or flashovers with the current insulator
lengths'' \200\ and maintained that using MAD for tools would force
employers to perform routine inspections under deenergized conditions
(id.).
---------------------------------------------------------------------------
\200\ OSHA is unsure what EEI meant by ``safety event,'' but
assumes that it means accident or near miss.
---------------------------------------------------------------------------
Minimum approach distances in the 2007 NESC and IEEE Std 516-2009
are generally based on a substantial body of electrical tests run on
air gaps with and without objects in them (Ex. 0532; Tr2. 38).\201\ A
1968 IEEE Committee Report entitled ``Recommendations for Safety in
Live Line Maintenance,'' and a 1973 IEEE Committee Report entitled
``Live-Line Maintenance Methods,'' presented a formula, based on that
testing, for calculating minimum safe distances for energized power
line work (Exs. 0556, 0558). This formula, which is given later in this
section of the preamble, generally provides for a 10-percent increase
in distance to account for the presence of tools across the air gap.
\202\
---------------------------------------------------------------------------
\201\ As noted later in this section of the preamble, the 2012
NESC distances are identical to corresponding minimum approach
distances in IEEE Std 516-2009.
\202\ The equation included a factor, C2, equal to
``1.1, composed of 1.06 for live-line tool-to-air withstand distance
ratio plus intangibles'' (Ex. 0556).
---------------------------------------------------------------------------
IEEE Std 516-2009, in Section 4.7.9.2, recognizes the effect that a
large floating object has on minimum approach distances:
When a large floating object, not at ground or the conductor
potential, is in the air gap, additional compensation may be needed
to provide for the size and location of the floating object in the
air gap. [Ex. 0532]
IEEE Std 516-2009 accounts for this effect by reducing the withstand
voltage by 10 percent for phase-to-phase exposures on systems operating
at more than 72.5 kilovolts (id.). This approach effectively increases
the minimum approach distance by at least 10 percent. Although IEEE Std
516-2009 applies a floating-object correction factor only to phase-to-
phase exposures, the effect (as noted in the quoted passage) also
applies to phase-to-ground exposures.
In light of the comments received and the other information in the
record, OSHA concludes that, for phase-to-ground exposures at voltages
of more than 72.5 kilovolts, basing minimum approach distances on
minimum air-insulation distances will not provide sufficient protection
for employees when insulated tools or large conductive objects are in
the air gap. Minimum air-insulation distances are based on testing air
gaps with only air between the electrodes, which does not account
adequately for the presence of tools (Ex. 0532). Therefore, the
provisions adopted in the final rule ensure that minimum air-insulation
distances are applied only when air alone serves as the insulating
medium protecting the worker. For phase-to-ground exposures at voltages
of more than 72.5 kilovolts, Table V-2 requires employers to establish
minimum approach distances that are based on the minimum air-insulation
distance ``for phase-to-ground exposures that the employer can
demonstrate consist only of air across the approach distance.''
Otherwise, the minimum approach distances for these exposures must be
based on the minimum tool-insulation distance.
Scenario 3--phase-to-phase exposures at more than 72.5 kilovolts.
The third and final scenario the Agency has to address is the presence
of tools or other insulation across a phase-to-phase air gap at
voltages of more than 72.5 kilovolts. Rulemaking participants
maintained that, for voltages of more than 72.5 kilovolts, minimum
approach distances based on minimum tool-insulation distances are
unnecessary because the phase-to-phase air gap is rarely, if ever,
bridged by an insulated tool. (See, for example, Exs. 0545.1, 0548.1,
0550.1, 0551.1; Tr2. 89, 157). For instance, Dr. Randy Horton,
testifying on behalf of EEI, stated:
[EEI is] unaware of any live-line working scenario situations
above 72.5 kV where the phase-to-phase air gap is bridged by live-
line tool. Most work practices are developed to work on only one
phase at a time per structure, phase to ground. [Tr2. 89]
Thus, the rulemaking record indicates that, for voltages over 72.5
kilovolts, tools or other objects infrequently, if ever, bridge the gap
between two phases. Considering how rare the practice of spanning the
air gap is, OSHA decided against adopting generally applicable minimum
approach distances that account for tools in the gap for phase-to-phase
exposures at these voltages. However, there is still a need to account
for conductive bodies in the air gap in the limited circumstances in
which they are present, for example, when an employee is moving between
phases in an aerial lift. Therefore, OSHA is including provisions in
the final rule ensuring that the phase-to-phase minimum approach
distance for voltages over 72.5 kilovolts takes account of any objects
that will be present in the air gap. Table V-2 requires the employer to
establish minimum approach distances that are based on the minimum air-
insulation distance as long as ``the employer can demonstrate that no
insulated tool spans
[[Page 20430]]
the gap and that no large conductive object is in the gap.''\203\
---------------------------------------------------------------------------
\203\ Two variables in the equation for minimum approach
distances account for tools or large conductive bodies in the air
gap. The variable C is 0.01 for exposures that the employer can
demonstrate are with air only between the employee and the energized
part if the employee is at ground potential or between the employee
and ground if the employee is at the potential of the energized
part, or 0.011 otherwise. Because it is rare that tools or large
conductive bodies are in the air gap between phases, employers
should not have difficulty making this demonstration for phase-to-
phase exposures. The second variable, the saturation factor, a, is
calculated differently when an insulated tool spans the gap or a
large conductive object is in the gap. For phase-to-phase exposures,
the final rule requires this factor generally to be based on air
only in the gap.
---------------------------------------------------------------------------
The electrical component of MAD--maximum transient overvoltages.
Existing Sec. 1910.269 and OSHA's 2005 proposal specified maximum
transient overvoltages of 3.0 per unit for voltages up to 362
kilovolts, 2.4 per unit for voltages in the 550-kilovolt range (500 to
550 kilovolts, nominal\204\), and 2.0 per unit for voltages in the 800-
kilovolt range (765 to 800 kilovolts, nominal). These are known as
``industry-accepted values'' of maximum per-unit overvoltage (Ex.
0532). The IEEE committee and the electric utility industry, as
evidenced by the 1993 through 2002 NESC and pre-2003 editions of IEEE
Std 516, believed that these were the highest transient overvoltages
possible. However, the 2007 NESC and IEEE Std 516-2009 recognize that
even higher maximum per-unit transient overvoltages can exist (Exs.
0532, 0533).\205\ Therefore, OSHA requested comments on how, if at all,
the final rule should address the possibility of higher maximum
transient overvoltages.
---------------------------------------------------------------------------
\204\ Table R-7 and Table R-8 in existing Sec. 1910.269 and
Table V-1 and Table V-2 in existing subpart V list the upper bound
of this voltage range as 552 kilovolts. Table R-6 in existing Sec.
1910.269 lists the upper bound of this voltage range as 550
kilovolts, which is the correct value (Ex. 0532). The final rule
uses 550 kilovolts as the upper bound of this voltage range.
\205\ Table 441-2 of the 2007 NESC contains minimum approach
distances with maximum transient overvoltages higher than the
industry-accepted values, though the higher values do not apply when
certain conditions are met (Ex. 0533). Section 4.7.4.3 of IEEE Std
516-2009 lists the industry-accepted values for maximum transient
overvoltages. However, it also states that, if certain assumptions
about the operation of the system are not met, ``the values listed
in the table may not be valid, and an engineering evaluation should
be performed to determine [the maximum per-unit transient
overvoltage]'' (Ex. 0532).
---------------------------------------------------------------------------
No rulemaking participants disputed that overvoltages beyond those
accounted for in the proposed standard were possible. Pike Electric
recommended that minimum approach distances be calculated for the
highest possible transient overvoltage (Ex. 0543.1). IBEW suggested
that, if the higher per-unit overvoltage factors are included, specific
instructions for using those higher factors also should be included in
the final rule (Ex. 0551.1; Tr2. 158).
Electric utility representatives argued that, even though higher
overvoltages are possible, their industry does not widely recognize
that higher overvoltages exist. (See, for example, Exs. 0545.1, 0548.1,
0549.1, 0550.1; Tr2. 90-93.) These rulemaking participants urged OSHA
to base the final standard on the existing industry-accepted values
upon which the proposal was based (id.). For example, Southern Company
stated, ``Although IEEE 516-2003 and IEEE 516-2009 recognize the
possibility of higher surge values, the concept that such surges exist
is not widely accepted in the Industry'' (Ex. 0548.1).
Dr. Randy Horton, testifying on behalf of EEI, explained this
position as follows:
Over the years, none of the field-measured over-voltages on
actual operating systems has produced results which exceed the
industry accepted T values (transient overvoltage values). The
documentation of these measurements and of numerous simulations,
encompassing all current transmission operating voltages, and the
results have consistently supported the accepted T values. [Tr2. 90]
However, Dr. Horton acknowledged that one utility (Bonneville Power
Administration, or BPA) measured overvoltages above 3.0 per unit on one
of its 230-kilovolt circuits (id.). As he noted, BPA tested that
circuit in response to sparkovers on rod gaps placed on the circuit to
protect it from lightning strikes (Tr2. 90-91). Dr. Horton argued that
the measured overvoltages on that circuit were unrealistic because: (1)
The gaps on the circuit flashed over at overvoltages less than 3.0 per
unit during testing; (2) the circuit breaker characteristics and
performance, including pole-closing spans and breaker current, were
unrealistic; and (3) monitoring inaccuracies could have occurred,
leading to measurements that were too high. (See, for example, Exs.
0546.1, 0575.1; Tr2. 90-92.) EEI recommended adhering to the industry-
accepted overvoltage values. However, it noted that, if OSHA elected to
account for the values of maximum per-unit overvoltage from the BPA
measurements, the final rule should just include a footnote similar to
that contained in IEEE Std 516-2009, noting: ``At 242 kV, it is assumed
that automatic instantaneous reclosing is disabled. If not, the values
shown in the table may not be valid, and an engineering evaluation
should be performed to determine `T' '' (Ex. 0545.1; Tr2. 93).
In its posthearing submission, EEI offered evidence suggesting that
the industry-accepted values of maximum per-unit transient overvoltage
are reasonable (Ex. 0575.1). In this submission, EEI reported results
of testing on several other systems of varying voltages, none of which
exceeded the industry-accepted values. EEI explained:
The field tests were conducted for energization, reclosings and
with or without shunt reactors. Attempts were made to obtain the
worst possible overvoltages during the field tests. For all cases,
listed above, the expected overvoltages, now, would be lower since
the system has matured and at each bus, the source strength has
increased considerably. . . .
The IEEE Transactions Papers on the aforementioned information
are provided below. Additional IEEE Transactions Papers references
are attached for switching overvoltage field tests on system voltage
levels of 220 kV, 345 kV and 500 kV by various power companies,
including American Electric Power. All papers show that:
Without breaker closing resistors, the maximum
switching overvoltages do not exceed 3.0 pu.
With closing resistor, the maximum switching
overvoltages are near 2.0 pu. And, with control closings the maximum
switching overvoltages do not exceed 1.6 pu.
Calculated overvoltages are generally much higher than
those by the field measured values . . . [Id.]
EEI also pointed to an excerpt from International Electrotechnical
Commission (IEC) Standard 61472 as evidence that higher maximum
transient overvoltages are possible, but unlikely (id.). This IEC
excerpt reads as follows:
B.2.2 Overvoltages under abnormal conditions.
Among the possible abnormal conditions which can lead to very
high overvoltages, restrikes between the contacts of circuit
breakers during opening is considered, and in particular the
following conditions may be of concern:
-single or three-phase opening of no load lines;
-three-phase clearing of line-to-earth fault.
Such abnormal behaviour may lead to overvoltage amplitudes of
the same order or even higher than those under three-phase
reclosing.
However, the restrike probability of circuit breakers is
normally low, and is very low for the modern circuit breaker. So the
low probability of these events is not such as to influence the
probability distribution of the family considered (opening or fault
clearing) and thus the relevant Ue2 value. [Id.]
OSHA understands that the information in the record pertaining to
maximum transient overvoltages applies basically to voltages over 72.5
kilovolts.
[[Page 20431]]
IEEE Std 516-2009 does not include separate overvoltage factors for
voltages of 72.5 kilovolts and less (Ex. 0532). For voltages of 72.5
kilovolts and less, IEEE Std 516-2009 relies on a maximum transient
overvoltage of 3.0 per unit and does not recognize the possibility of
higher values. Section 4.8.1d of IEEE Std 516-2009 states, ``Shunt-
connected devices, such as transformers, and reactors will tend to
reduce the trapped charge on the line and, therefore, limit the
overvoltages due to reenergization'' (id.). Such shunt-connected
devices are not only pervasive on systems of 72.5 kilovolts and less,
but are a necessary part of the distribution systems that form the
overwhelmingly predominant portion of these systems (see, for example,
269-Ex. 8-13). Even for the 45- and 69-kilovolt systems that are
sometimes used in transmission circuits, there is no evidence in the
record that maximum transient overvoltages exceed 3.0 per unit.
Consequently, the final rule adheres to a maximum transient overvoltage
of 3.0 per unit for systems with a nominal phase-to-phase voltage of
72.5 kilovolts or less. OSHA calculated the values in Table V-3, which
are the electrical components of the minimum approach distances, using
a maximum transient overvoltage of 3.0 per unit.
For voltages of more than 72.5 kilovolts, no rulemaking participant
disputed the fact that maximum transient overvoltages based on
engineering calculations can exceed those on which the proposed rule
was based. (See, for example, Exs. 0532, 0575.1.) It also is clear that
maximum transient overvoltages exceeding industry-accepted values are
possible as IEEE Std 516-2009, IEC Standard 61472, and the BPA report
show. (id.) The evidence in the record indicates that most systems do
not, however, exceed the industry-accepted values on which the proposal
was based. (See, for example, Exs. 0545.1, 0549.1, 0575.1; Tr2. 90-93.)
This is the major argument relied on by the commenters that urged OSHA
to base the final rule on industry-accepted values of maximum transient
overvoltage (id.).
The Agency considered all of the comments and record evidence on
this issue and concluded that the arguments against relying on BPA's
report are not strong enough to justify ignoring it for purposes of
this final rule. First, EEI argued that, in the BPA scenario, during
testing the gaps on the circuit flashed over at overvoltages less than
3.0 per unit (see, for example, Tr2. 91). The magnitude of the
overvoltage during these gap sparkovers is irrelevant. In one series of
tests, the measured overvoltages for two of the tests in which three
gaps arced over were lass than 3.0 per unit. However, measured
overvoltages on at least one phase exceeded 3.0 per unit during 10 of
the tests, including both tests involving sparkovers.\206\ For this
circuit, the testing found overvoltages as high as 3.3 per unit. The
BPA report explained:
---------------------------------------------------------------------------
\206\ The measured overvoltages on the phases with gap
sparkovers were under 3.0 per unit, but the measured overvoltages on
the phases without gap sparkovers during the same tests exceeded 3.0
per unit. For example, during test 5-25, the overvoltage on the
phase with the gap sparkover was 2.83 per unit, and the overvoltage
on one of the other two phases was 3.30 per unit.
Rod gap flashovers occurred . . . during the last two tests of
[one test series]. . . . [S]ignificantly higher overvoltages were
measured on [the] phases [with flashovers] during other tests in the
series, but the gaps did not flash over. This demonstrates the
highly statistical nature of . . . gap flashover . . . . [Ex.
---------------------------------------------------------------------------
0575.1]
Thus, that the measured overvoltages for the sparkovers were less than
3.0 per unit has no bearing on whether overvoltages exceeding 3.0 per
unit are possible.
Second, EEI's argument that the circuit breaker characteristics
were unrealistic are unpersuasive. EEI argued that, because ``[t]he
field tests were conducted with individual phase breaker pole
control,'' the pole-closing span \207\ was exceedingly large and
unrealistic (id.). Although BPA controlled the opening and closing of
the circuit breakers during testing to ``measure overvoltage levels
that can occur on a long transmission line during high speed
reclosing,'' there is no indication in the BPA report that it varied
the closing spans for the individual poles on the circuit breakers
(id.). The report states:
---------------------------------------------------------------------------
\207\ The circuit-breaker pole-closing span is the maximum
closing time difference between the phases.
[The relevant test series] involved three-phase reclosing into
trapped charge on the Big Eddy-Chemewa 230-kV line. Breaker opening
was controlled and synchronized to generate the same polarity and
magnitude trapped charge on each phase for each test shot. Testing
began by switching from the Big Eddy end, varying the closing time
of the breaker uniformly over a complete 60 Hz cycle by increments
of 18 electrical degrees (\1/20\ cycle). After these 20 tests, 4
additional tests were performed in an attempt to generate a maximum
possible overvoltage. This same procedure was then repeated from the
---------------------------------------------------------------------------
Chemewa end of the line. [Id.]
Thus, it appears that BPA took measures to synchronize the switching of
the poles in each circuit breaker. The report mentioned that the
circuit breaker at the Big Eddy end was ``constructed with each phase
in its own tank'' (id.). The pole-closing span for this circuit breaker
was 3.7 milliseconds. The circuit breaker at Chemewa was ``constructed
with all three contacts in a single tank'' (id.). The pole-closing span
for this circuit breaker was 0.24 milliseconds, significantly shorter
than the pole-closing span for the Big Eddy circuit breaker. Measured
overvoltages exceeded 3.0 per unit during tests with switching
performed at both locations. Thus, OSHA concludes that pole-closing
spans did not contribute to measured overvoltages exceeding 3.0 per
unit during BPA testing. BPA did not indicate that the pole-closing
span for either circuit breaker was unusual, and EEI did not submit any
evidence that would demonstrate that circuit breakers of any type of
construction generally have shorter pole-closing spans. Consequently,
the Agency concludes that, even if the pole-closing span did contribute
to the measured overvoltages in BPA's testing, circuit breakers in
other installations could have similarly long pole-closing spans with
correspondingly high maximum transient overvoltages.
Furthermore, although the difference in time taken for each pole to
close might affect the phase-to-phase overvoltage, that value was not
measured during the BPA tests. Because pole-closing spans only affect
the offset between phases and should have no substantial effect on the
behavior of the transient voltage on a single phase, long pole-closing
spans should have little effect on phase-to-ground overvoltages (that
is, the overvoltage on a single phase). As explained later, the report
clearly states that the main cause of the unexpectedly high maximum
transient overvoltages was ``prestrike.'' OSHA, therefore, concludes
that prestrike, not pole-closing spans, were the primary cause of the
high maximum transient overvoltages.
EEI, through Dr. Horton, also expressed concern about the
performance of the circuit breakers in the BPA report, because the
circuit breaker current showed evidence of prestrikes (Tr2. 91).
Restrike and prestrike may occur during the opening of circuit
breakers. The current and voltage across the contacts of a circuit
breaker vary with time. When the contacts are closed, the voltage
across them is very close to zero, and the current oscillates at 60
cycles per second. When the contacts are open, the voltage oscillates,
and the current is zero. As the contacts of a circuit breaker open or
close, current can arc across them. When the current drops to zero,
[[Page 20432]]
the arcing stops. However, if the voltage across the contacts from
reflected traveling waves exceeds the dielectric strength of the gap
between the contacts, arcing can recur. Arcing that occurs after the
initial arc is extinguished as the circuit breaker is opening is called
``restrike.'' Arcing that occurs as the contacts close, but before they
are touching, is called ``prestrike.''
Whether a circuit breaker is subject to restrikes or prestrikes is
dependent on the design of the circuit breaker, maintenance of the
circuit breaker, and the characteristics of the circuit to which the
breaker is connected. Prestrikes and restrikes can lead to high
transient overvoltages that can damage equipment. Therefore,
manufacturers design circuit breakers to resist restrikes and
prestrikes. However, the probability that these events will occur can
be affected by maintenance and circuit design. Poor circuit breaker
maintenance can lead to longer pole-opening times and can increase the
probability that prestrike or restrike will occur. Similarly, circuit
designs can shorten the time in which traveling waves reach the breaker
contacts, which also can increase the probability of prestrikes or
restrikes.
The circuit breakers that were the subject of BPA's testing
exhibited prestrikes during testing (Ex. 0575.1). Commenting on this,
Dr. Horton stated:
The line breaker performance appears suspicious. The breaker
current shows pre-strikes with abrupt interruptions and subsequent
re-ignitions [Tr2. 91]
However, the BPA report explained why the prestrikes occurred:
During Test Series V, it was found that the sending end can
experience significant overvoltages that were previously assumed to
occur only out on the line or at the receiving end. During breaker
prestrike, a current wave (initiated by arcing across the contacts)
travels down the line to the receiving (open) end where it is
reflected. As the reflected wave travels back toward the sending end
of the line, it reduces the current to near zero along the line.
When the reflected current wave reaches the sending end of the line,
it creates a current zero and allows the prestrike arc between the
breaker contacts to extinguish, isolating the line voltage from the
bus voltage. After the arc extinguishes, the line voltage often
increases due to traveling voltage waves that continue to be
reflected from the receiving end. The voltage across the breaker
then builds up until another prestrike occurs. The next prestrike
occurs at a lower breaker cross voltage because the breaker contacts
are closer together. In Test Series V, the majority of breaker
closings resulted in only a single prestrike. However, in a few
tests, up to four prestrikes occurred on one phase during a single
closing operation. [Ex. 0575.1]
BPA found this information useful, explaining:
This field test has also provided a considerable amount of data
on 230-kV SF6 breaker prestrikes. Typical characteristics
of the dielectric strength across the breaker contacts have now been
developed and can be used for statistical switching surge studies.
Additional information has also been obtained about another property
of 230-kV SF6 breakers--where the prestrike arc is
extinguished by the traveling current wave during line switching.
The test results show that when the prestrike arc extinguishes, the
voltage at the sending end of a line reaches values that are much
higher than were previously expected. [Id.]
In light of this explanation in the BPA report itself, OSHA
concludes that the existence of prestrikes does not invalidate the BPA
report's findings. In fact, the prestrikes were the cause of the
unexpectedly high maximum transient overvoltages. The Agency
anticipates that any workplace where prestrikes occur during switching
operations, particularly during reclosing, can experience similarly
high maximum transient overvoltages.
EEI's third and final concern about the BPA report was that
``inaccuracies in the monitoring system and in the waveform calibration
[could have resulted] in unrealistic over-voltage readings'' (Tr2. 91).
However, there is no evidence in either BPA's report or in OSHA's
rulemaking record that such inaccuracies existed during the BPA tests.
For the foregoing reasons, OSHA does not accept EEI's criticism of
the BPA report and finds that it provides substantial evidence of the
existence of maximum transient overvoltages higher than industry-
accepted values.
IEEE Std 516-2009 does not account for the possibility of circuit-
breaker restrikes. In Section 4.7.4.3, IEEE Std 516-2009 explains its
approach for addressing maximum transient overvoltages, as follows:
(a) At all voltage levels, it is assumed that circuit breakers
are being used to switch the subject line while live work is being
performed. This further assumes that the restrike probability of a
circuit breaker is low and consequently extremely low while a worker
is near the MAD and that it can, therefore, be ignored in the
calculation of T. If devices other than circuit breakers are being
utilized to switch the subject line while live work is being
performed, then the values listed in the table may not be valid, and
an engineering evaluation should be performed to determine T.
(b) At 242 kV, it is assumed that automatic instantaneous
reclosing is disabled. If not, the values shown in the table may not
be valid, and an engineering evaluation should be performed to
determine T. [Ex. 0532]
OSHA has serious concerns about the validity of the assumptions on
which this IEEE standard relies to support its general application of
the industry-accepted values for maximum transient overvoltages.
Indeed, with all the caveats in these paragraphs of the IEEE standard,
it is clear that even the drafters of that standard did not believe in
the universal applicability of its key assumptions. IEEE Std 516-2009
recognizes that switching can be performed using devices other than
circuit breakers and recommends an engineering analysis if such devices
are used. The Agency concludes that the prestrike experience reported
by BPA demonstrates that the occurrence of prestrikes is likely to be a
consequence of the design of the circuit breaker and the circuit
involved, rather than a low probability event for each circuit breaker
on every circuit. The BPA report explained that the occurrence of
prestrikes was influenced heavily by the magnitude of the trapped
charge on the line and the speed of the initial and repeated reflected
traveling wavefronts (Ex. 0575.1). Because the cause of prestrikes and
restrikes are the same, the Agency believes that restrikes are
similarly influenced. In this regard, prestrikes and restrikes are the
same type of event, with prestrikes occurring during circuit breaker
opening and restrikes occurring during circuit breaker closing. Thus,
although the overall probability that circuit breakers in general will
restrike or prestrike may be low, OSHA concludes that the probability
that a particular circuit breaker will restrike or prestrike may be
high enough that it cannot be ignored.
Additionally, neither the IEEE standard nor Dr. Horton explained
why the IEEE committee chose to base maximum transient overvoltage on
the 2-percent statistical switching overvoltage expected at the
worksite, which is a probability-based assessment, while ignoring the
probability of restrikes (Ex. 0532).\208\ After all, if the probability
is low enough, then the potential for restrikes will not have a
significant effect on the 2-percent statistical switching overvoltage.
On the other hand, if it is high enough, then the 2-percent statistical
switching overvoltage will increase.
---------------------------------------------------------------------------
\208\ Section 4.7.4.2 of IEEE Std 516-2009 reads, in part, ``The
line-to-ground maximum anticipated per-unit TOV (T) for live work is
defined as the ratio of the 2% statistical switching overvoltage
expected at the worksite to the nominal peak line-to-ground voltage
of the system.''
---------------------------------------------------------------------------
In response to EEI's recommendation to permit employers to use
industry-accepted values in accordance with IEEE Std 516-2009, OSHA
concludes
[[Page 20433]]
that this alternative does not adequately account for higher maximum
transient overvoltages. Section 4.7.4.3b of IEEE Std 516-2009 indicates
that the industry-accepted values are valid only when reclosing is
blocked at 242 kilovolts (Ex 0532). Although the BPA testing was
performed on a 242-kilovolt circuit, there is no evidence in the record
indicating that maximum transient overvoltages higher than the
industry-accepted values are limited only to this voltage. In addition,
---------------------------------------------------------------------------
the IEEE standard, in Section E.2 of Appendix E, notes:
If restriking of the switching device is included [in the
determination of maximum transient overvoltage], then the resulting
overvoltages are essentially the same as those of reclosing into a
trapped charge. The only difference is the probability of
occurrence. [Id.]
Consequently, even if reclosing is blocked, the maximum transient
overvoltage may still exceed industry-accepted values.
OSHA concludes that it is not in the interest of worker safety to
adopt minimum approach-distance provisions based on the conditions
expected to be present in the workplaces of most, but not all,
employers covered by this final rule. Basing the rule on industry-
accepted values of maximum transient overvoltage, as EEI and other
commenters recommended, would result in some employees not receiving
adequate protection. In the extreme case, in which the maximum
transient overvoltage is 3.5 instead of the industry-accepted value of
3.0, the electrical component of the minimum approach distance would
sparkover nearly 50 percent of the time, rather than 0.1 percent of the
time, at the maximum overvoltage. OSHA designed the minimum approach-
distance provisions in this final rule to protect employees from the
conditions that are present in their specific workplaces. Under the
final rule, employers must select and adhere to minimum approach
distances based on the maximum transient overvoltages present at their
workplaces or base minimum approach distances on the highest maximum
transient overvoltage.
EEI and other commenters noted that IEEE recently established a
working group to examine maximum transient overvoltages and recommended
that OSHA rely on industry-accepted values for these overvoltages until
the committee reports its findings. (See, for example, Exs. 0545.1,
0548.1; Tr2. 92-93.) For instance, Dr. Horton, testifying on behalf of
EEI, stated:
In order to address the possibility of higher surge values, the
General Systems Subcommittee of the IEEE Transmission and
Distribution Committee has recently created a working group entitled
``Field Measured Over-Voltages and Their Analysis'' to determine if
higher surge values actually exist, and if so, what is their upper
limits. This working group is chaired by myself (Dr. Randy Horton of
Southern Company) and is co-chaired by Dr. Albert Keri of American
Electric Power. Numerous experts and utilities from around the world
are involved in this work, and initial findings of the working group
will likely be available in the next 3 to 4 years. Until such time,
it is recommended that the industry accepted values (in other words
T equal to 3 per unit, 2.4 per unit, and 2.0 per unit, corresponding
to 362 kV and below, 363 kV to 550 kV, and 551 kV to 800 kV
respectively) be used as the maximum per unit transient over-voltage
values. [Tr2. 92-93]
The Agency concludes that it is not necessary to wait for the
findings of the new IEEE working group before proceeding with new
minimum approach-distance provisions. The Agency does not believe that
it is necessary to delay action on minimum approach distances until the
IEEE or any other standard-setting organization produces additional
information on this subject. OSHA believes that there is sufficient
information in the record, described earlier in this discussion of
maximum transient overvoltages, to form the basis of a final rule on
minimum approach distances that accurately accounts for the presence,
magnitude, and effect of maximum transient overvoltages. The Agency
concludes that BPA's experience proves the existence of maximum
transient overvoltages higher than the industry-accepted values; and,
although the consensus standards do not fully account for potentially
higher values in their minimum approach distances, the 2007 NESC and
the 2003 and 2009 editions of IEEE Std 516 recognize the existence of
such overvoltages (Exs. 0041, 0532, 0533, 0575.1). Consequently, for
purposes of Table V-6, and Table 7 through Table 14 in Appendix B to
subpart V, the Agency is adopting maximum per-unit transient
overvoltages of 3.5 for systems operating at 72.6 to 420 kilovolts, 3.0
for systems operating at 420.1 to 550.0 kilovolts, and 2.5 for systems
operating at 550.1 to 800 kilovolts. These values are the same values
as the highest maximum transient overvoltages recognized in the 2007
NESC and IEEE Std 516-2009 (Exs. 0532, 0533).
The electrical component of MAD--calculation methods for voltages
up to 72.5 kilovolts. OSHA based the minimum approach distances in
existing Sec. 1910.269 for voltages up to 72.5 kilovolts on ANSI/IEEE
Std 4 (59 FR 4383). Existing Sec. 1910.269 specifies ``avoid contact''
as the minimum approach distance for voltages between 51 and 1,000
volts. To make the revised standards consistent with the 2002 NESC,
OSHA proposed in the 2005 proposal to adopt minimum approach distances
of 0.31 meters (1 foot) for voltages between 301 volts and 750 volts
and 0.65 meters (2 feet, 2 inches) for voltages between 751 volts and
15 kilovolts. The proposal specified ``avoid contact'' as the minimum
approach distance for 51 to 300 volts.
Two commenters objected to the requirement for employees to ``avoid
contact'' with lines energized at 50 to 300 volts (Exs. 0169, 0171).
Mr. Brooke Stauffer with NECA commented, ``The `avoid contact'
requirement on lines energized at 50 to 300 volts is infeasible for
line construction and maintenance, because linemen must contact these
energized lines on a routine basis while doing their work'' (Ex. 0171).
Quanta Services similarly asserted, ``The `avoid contact' requirement
on lines energized at 50 to 300 volts presents a problem because
linemen will contact those lines on a routine basis while doing their
work'' (Ex. 0169).
[[Page 20434]]
These comments do not indicate how employees are contacting
electric conductors and other circuit parts energized up to 300
volts.\209\ It is well recognized that these voltages are potentially
lethal. Exhibit 0002 alone describes at least 25 accidents in which
employees were killed because of contact with circuit parts energized
at 120 volts to ground.\210\ OSHA believes that, in the past, the
practice was for power line workers to use leather gloves rather than
rubber insulating gloves to handle these voltages, and it is possible
that these commenters are recommending that the standard permit that
practice. However, leather gloves do not insulate workers from
energized parts (Ex. 0002).\211\ Perspiration can saturate these gloves
during use, making them conductive. One of the accidents in the record
involved an employee handling a 120-volt conductor with leather gloves
(id.). Therefore, the final rule requires employees to avoid contact
with circuit parts energized at 50 to 300 volts.\212\ If it is
necessary for employees to handle exposed parts energized at these
voltages, they must do so in accordance with final Sec.
1926.960(c)(1)(iii)(A), (c)(1)(iii)(B), or (c)(1)(iii)(C); and any
insulating equipment used must meet the electrical protective equipment
requirements in final Sec. 1926.97.
---------------------------------------------------------------------------
\209\ In the proposed rule, the lowest voltage in the avoid-
contact range was 51 volts, not 50 volts as indicated by the two
commenters.
\210\ See the 25 accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=660118&id=817114&id=14307003&id=14311666&id=982645&id=14327944&id=894584&id=14351076&id=14525430&id=201360062&id=601468&id=14251771&id=14251987&id=14257034&id=14371751&id=14523591&id=14383376&id=695437&id=514547&id=170080238&id=14400782&id=14219851&id=764365&id=14505366&id=778332.
\211\ See, for example, the two accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14371751&id=660118.
\212\ OSHA proposed 51 volts as the low end of the avoid-contact
range. The final rule adopts 50 volts as the low end for consistency
with Table R-6 in existing Sec. 1910.269 and IEEE Std 516-2009.
---------------------------------------------------------------------------
There were few comments on the minimum approach distances proposed
in 2005 for voltages of 301 volts to 72.5 kilovolts. Some commenters
objected to the small changes in minimum approach distances from
existing Sec. 1910.269 that were specified in the 2005 proposal. (See,
for example, Exs. 0227, 0543.1.) EEI maintained that the safety benefit
of slight changes was outweighed by the practical implications of
implementing revised minimum approach distances:
For the sake of an inch or two, OSHA ought not to change the
existing MAD tables. Such changes could require revising every
safety rule book and training curriculum in the industry, including
among line contractors, as well as related retraining of line
workers. The established clearance distances are well-known to
employees in the transmission and distribution industry, and
changing them for the sake of an additional inch or two can only
lead to confusion, with no significant safety benefit. As a
practical matter, it is not clear that such a small change will make
a significant difference in the safety of line workers. [Ex. 0227]
OSHA understands that changing minimum approach distances, even
slightly, may require employers to adjust their safety rules and
training. The Agency accounted for the cost of changing these safety
rules and training because of differences between existing Sec.
1910.269 and the final rule, including the revised minimum approach
distances (see Section VI, Final Economic Analysis and Regulatory
Flexibility Analysis, later in this preamble).
Ignoring evidence that small increases in the electrical component
of the minimum approach distances are necessary would result in
shrinking the ergonomic component of the minimum approach distance,
thereby making work less safe for employees than if the ergonomic
component remained constant. As explained previously, OSHA designed
this final rule to ensure that the ergonomic component of the minimum
approach distance remains at least 0.31 meters (1 foot) or 0.61 meters
(2 feet), depending on the voltage.
OSHA proposed a minimum approach distance of 0.31 meters (1 foot)
for voltages of 301 through 750 volts. Although there were no comments
on this minimum approach distance, the Agency is adopting a slightly
larger distance. In Section 4.7.1.1, IEEE Std 516-2009 explained its
approach to setting the electrical component of the minimum approach
distance, as follows:
For ac and dc line-to-line and line-to-ground work between 300 V
and 5.0 kV, sufficient test data are not available to calculate the
MAID,\[213]\ which is less than 2 cm or 0.07 ft. For this voltage
range, it is assumed that MAID is 0.02 m or 0.07 ft . . . . [Ex.
0532]
---------------------------------------------------------------------------
\213\ IEEE Std 516-2009 assumes that MAID and MTID have the same
value in this voltage range. Using this approach, the electrical
component of the minimum approach distance would be the same in air
or along the length of an insulated tool.
Using this approach for voltages of 301 to 750 volts, OSHA added the
0.31-meter (1-foot) ergonomic component of the minimum approach
distance to the 0.02-meter (0.07-foot) electrical component, for a
total minimum approach distance of 0.33 meters (1.07 feet) in the final
rule.
As noted earlier, OSHA based the methodology for calculating the
electrical component of the minimum approach distance for voltages from
751 volts to 72.5 kilovolts in the 2005 proposal on IEEE Std 4. Table 6
lists the critical sparkover distances from that standard as listed in
IEEE Std 516-2009.
Table 6--Sparkover Distance for Rod-to-Rod Gap
------------------------------------------------------------------------
Gap spacing from
60 Hz Rod-to-rod sparkover (kV peak) IEEE Std 4-1995
(cm)
------------------------------------------------------------------------
25.................................................. 2
36.................................................. 3
46.................................................. 4
53.................................................. 5
60.................................................. 6
70.................................................. 8
79.................................................. 10
86.................................................. 12
95.................................................. 14
104................................................. 16
112................................................. 18
120................................................. 20
143................................................. 25
167................................................. 30
192................................................. 35
218................................................. 40
243................................................. 45
270................................................. 50
322................................................. 60
------------------------------------------------------------------------
Source: IEEE Std 516-2009 (Ex. 0532).
To use the table to determine the electrical component of the
minimum approach distance, the employer would determine the peak phase-
to-ground transient overvoltage and select a gap from the table that
corresponds to that voltage as a withstand voltage rather than a
critical sparkover voltage. For voltages between 5 and 72.5 kilovolts,
the process for using Table 6 to calculate the electrical component of
the minimum approach distance, starting with the phase-to-phase system
voltage, was described generally as follows in Draft 9 of the 2009
revision to IEEE Std 516 (Ex. 0524):
1. Divide the phase-to-phase voltage by the square root of 3 to
convert it to a phase-to-ground voltage.
2. Multiply the phase-to-ground voltage by the square root of 2 to
convert the rms value of the voltage to the peak phase-to-ground
voltage.
3. Multiply the peak phase-to-ground voltage by the maximum per-
unit transient overvoltage, which, for this voltage range, is 3.0, as
discussed earlier in this section of the preamble. This is the maximum
phase-to-ground transient overvoltage, which corresponds to the
withstand voltage for the relevant exposure.\214\
---------------------------------------------------------------------------
\214\ The withstand voltage is the voltage at which sparkover is
not likely to occur across a specified distance. It is the voltage
taken at the 3[sigma] point below the sparkover voltage, assuming
that the sparkover curve follows a normal distribution.
---------------------------------------------------------------------------
[[Page 20435]]
4. Divide the maximum phase-to-ground transient overvoltage by 0.85
to determine the corresponding critical sparkover voltage. (The
critical sparkover voltage is 3 standard deviations (or 15 percent)
greater than the withstand voltage.)
5. Determine the electrical component of the minimum approach
distance from the table through interpolation.\215\
---------------------------------------------------------------------------
\215\ Draft 9 of IEEE Std 516 used curve-fitted equations rather
than interpolation to determine the distance. The two methods result
in nearly equivalent distances.
---------------------------------------------------------------------------
These steps are illustrated in Table 7.
Table 7--Calculating the Electrical Component of MAD 751 V to 72.5 kV
----------------------------------------------------------------------------------------------------------------
Maximum system phase-to-phase voltage (kV)
Step ----------------------------------------------------------------------------------
15 36 46 72.5
----------------------------------------------------------------------------------------------------------------
1. Divide by [radic]3........ 8.7................ 20.8............... 26.6............... 41.9
2. Multiply by [radic]2...... 12.2............... 29.4............... 37.6............... 59.2
3. Multiply by 3.0........... 36.7............... 88.2............... 112.7.............. 177.6
4. Divide by 0.85............ 43.2............... 103.7.............. 132.6.............. 208.9
5. Interpolate from Table 6.. 3+(7.2/10)*1....... 14+(8.7/9)*2....... 20+(12.6/23)*5..... 35+(16.9/26)*5
Electrical component of MAD 3.72............... 15.93.............. 22.74.............. 38.25
(cm).
----------------------------------------------------------------------------------------------------------------
This method is consistent with the method OSHA used to develop the
minimum approach distances for voltages of 751 volts to 72.5 kilovolts
in the 2005 proposal. Although OSHA received no comments on this
approach, the methodology contained in final IEEE Std 516-2009 added
one additional step (Ex. 0532). The distances in IEEE Std 4-1995 result
from 60-Hz impulse rod-to-rod tests. The extra step in IEEE Std 516-
2009 divides the phase-to-ground maximum transient overvoltage by 1.3
to account for the difference between the strength of an air gap under
60-hertz voltages and the strength under transient voltages.\216\ The
IEEE committee relied on two papers that are not in the current OSHA
record to develop the 1.3 factor.\217\
---------------------------------------------------------------------------
\216\ A 60-hertz voltage cycles through its maximum, or peak,
voltage 60 times each second, and the value of the voltage forms a
sine wave. A transient overvoltage does not cycle, but generally
increases quickly as a single pulse.
\217\ These documents are (1) CIGR[Eacute]/SC 33, ``Phase-to-
Phase Insulation Coordination,'' ELECTRA, no. 64, 1979; and (2)
Esmeraldo, P. C. V., and Fonseca, C. S., ``Evaluation of the Phase-
to-Phase Overvoltage Characteristics due to Switching Surges for
Application on Risk of Failure Statistical Methods in Non-
Conventional Power Design,'' Paper 34.01, 6th ISH, New Orleans,
1989.
---------------------------------------------------------------------------
OSHA is not adopting this part of the method that IEEE Std 516-2009
uses to calculate the electrical components of the minimum approach
distances for voltages from 751 volts to 72.5 kilovolts. First, the
Agency does not believe that there is sufficient information in this
record to support the 1.3 conversion factor, which was not used in
earlier editions of IEEE Std 516 and was not used in any version of the
NESC through the 2007 edition.\218\ Second, although OSHA raised this
issue in its September 2009 reopening notice, no commenters voiced
support for such a change in the OSHA rule. Finally, as previously
noted, for voltages of 72.5 kilovolts and lower, IEEE Std 516-2009
assumes that the electrical component of the minimum approach distance
is the same with tools in the air gap as it is for air alone. The
dielectric strength of an air gap is less with a tool in the gap than
it is when the gap is air, however (see, for example, Exs. 0556, 0558).
Thus, an increase in the electrical component of the minimum approach
distance is necessary to account for tools. OSHA does not believe that
a 60-hertz-to-transient conversion factor (which reduces MAD values) is
appropriate when no counterbalancing distance is added to account for
tools in the air gap. For these reasons, the Agency is adopting the
proposed methodology for determining the electrical component of the
minimum approach distance for voltages of 751 volts to 72.5 kilovolts.
As noted earlier, OSHA also is adopting the proposed ergonomic
component for this voltage range. Thus, the final rule incorporates
minimum approach distances for these voltages generally as proposed.
However, Table V-5 in the final rule breaks the proposed voltage range
of 751 volts to 15 kilovolts into two ranges--751 to 5,000 volts and
5.1 kilovolts to 15 kilovolts.
---------------------------------------------------------------------------
\218\ The 2012 NESC adopts minimum approach distances from IEEE
Std 516-2009, which, as noted, uses the 1.3 conversion factor.
---------------------------------------------------------------------------
For the reasons described earlier under the discussion of the 301-
to 750-volt range, IEEE Std 516-2009 sets the electrical component of
the minimum approach distance at 0.02 meters for voltages of 301 to
5,000 volts.\219\ As can be seen from Table 6, this is the sparkover
distance for the smallest transient overvoltage listed in the table.
There is no evidence in the record that lower voltages will produce
larger sparkover distances. Consequently, there is no reason to believe
that the electrical component of the minimum approach distance will be
greater for voltages of 5,000 volts or less. In addition, rounding the
electrical component of the minimum approach distance to the nearest 25
millimeters (1.0 inch) results in a minimum distance of 25 millimeters.
As explained earlier, OSHA concludes that this value is reasonable and,
therefore, adopts 0.02 meter (1 inch) as the electrical component of
the minimum approach distance for this voltage range.
---------------------------------------------------------------------------
\219\ The electrical component of MAD is 0.02 meters (1 inch)
for all voltages from 301 volts to 5.0 kilovolts. However, the
ergonomic component of MAD is 0.305 meters (1 foot) for voltages up
to 750 volts and 0.61 meters for higher voltages as explained
earlier.
---------------------------------------------------------------------------
The electrical component of MAD--calculation methods for voltages
over 72.5 kilovolts. As noted earlier, OSHA based its proposed minimum
approach distances on criteria adopted by NESC Subcommittee 8 in 1993.
The NESC based its criteria, at least in part, on IEEE Std 516-1987. As
noted in Appendix B to proposed Subpart V, OSHA used the following
equation, which was based on IEEE Std 516-1987, to calculate the
electrical component of the minimum approach distance for voltages of
72.6 to 800 kilovolts in the proposed rule:
[[Page 20436]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.003
Where:
D = Electrical component of the minimum approach distance in air in
feet
C = 0.01 to account for correction factors associated with the
variation of gap sparkover with voltage
a = A factor relating to the saturation of air at voltages \220\ of
345 kilovolts or higher
---------------------------------------------------------------------------
\220\ This voltage is the maximum transient overvoltage.
---------------------------------------------------------------------------
pu = Maximum anticipated transient overvoltage, in per unit (p.u.)
Vmax = Maximum rms system line-to-ground voltage in kilovolts--this
value is the true maximum, that is, the normal highest voltage for
the range (for example, 10 percent above the nominal voltage).
Phase-to-ground exposures. For phase-to-ground exposures,
rulemaking participants agreed that the proposal's methodology for
calculating minimum approach distances was generally appropriate unless
insulated tools were present across the air gap. (See, for example,
Exs. 0521, 0527.1, 0529, 0575.1.) For instance, EEI commented, ``The
existing MAID formula, based on rod-to-rod gap data, is acceptable for
all line-to-ground applications [through 800 kilovolts with a maximum
per-unit overvoltage of 2.44 per unit]'' (Ex. 0527.1).
Therefore, the final rule requires employers to set minimum
approach distances based on Equation 1 for phase-to-ground exposures at
voltages of more than 72.5 kilovolts. Here is the full equation
contained in Table V-2, with the part that is equivalent to Equation 1
highlighted:
MAD = 0.3048(C + a)VL-GTA + M
The equation in Table V-2 is identical to Equation 1 except that it:
(1) Incorporates an altitude correction factor, A, as described later
in this section of the preamble, (2) converts the result to meters
through multiplication by 0.3048, and (3) adds the ergonomic component
of MAD, M to the electrical component of MAD given in Equation 1. In
addition, the table uses slightly different variable designations: VL-G
for Vmax and T for pu.
As explained earlier in this section of the preamble, OSHA decided
to specify minimum approach distances that account for the presence of
tools in the air gap unless the employer can demonstrate that there is
only air between the employee and the energized part or between the
employee and ground, as appropriate. (The air gap would be between the
employee and the energized part if the employee is at ground potential,
or at the potential of another energized part, or between the employee
and ground if the employee is at the potential of the energized part
during live-line barehand work.) Consequently, in the equation for
phase-to-phase system voltages of more than 72.5 kilovolts in Table V-
2, the term C must be adjusted depending on whether the minimum tool-
insulation distance or the minimum air-insulation distance will be used
as the electrical component of the minimum approach distance. According
to IEEE Std 516-2009, C is 0.01 for the minimum air-insulation distance
and 0.011 for the minimum tool-insulation distance. OSHA concludes that
these values of C are reasonable because they are supported by
scientific evidence (Exs. 0556, 0558) and because there were no other
values recommended in the rulemaking record for the proposal.
Therefore, these values are incorporated in Table V-2 in the final
rule.
There is one other minor issue that requires resolution before the
electrical components of the minimum approach distances for phase-to-
ground exposures can be calculated--that is, the determination of the
saturation factor, a. The proposed rule and IEEE Std 516-1987, which
formed the original basis for the calculation of phase-to-ground
minimum approach distances in existing Sec. 1910.269, relied on Figure
2 in ``Recommendations for Safety in Live Line Maintenance'' to
determine the saturation factor (269-Ex. 60; Ex. 0558). That figure
plotted the saturation factor against crest voltage. In preparing IEEE
Std 516-2009, the IEEE committee decided to use equations to represent
the saturation factor rather than reading it from the figure (Ex.
0532). The committee used a curve-fitting program to develop the
following equations for the saturation factor for calculating the
electrical components of the minimum approach distances for phase-to-
ground exposures: \221\
---------------------------------------------------------------------------
\221\ These equations calculate the saturation factor, a, for
any exposure for which Equation 1 is used to calculate the
electrical components of the minimum approach distances. However, as
explained later in this section of the preamble, the committee chose
to apply Equation 1 only to phase-to-ground exposures.
---------------------------------------------------------------------------
[[Page 20437]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.004
OSHA concludes that adopting IEEE's method of calculating the
saturation factor is reasonable because that method will lead to more
accurate and consistent determinations of minimum approach distances
for phase-to-ground exposures on system voltages of more than 72.5
kilovolts than approximating the saturation factor by reading it
directly from the graph, as was done to calculate the minimum approach
distances in existing Sec. 1910.269.\223\ Consequently, the Agency is
adopting these equations for calculating the saturation factor in Table
V-2 in the final rule for phase-to-ground exposures, except for the
1,600-kilovolt limitation for the last voltage range. As explained
later in this section of the preamble, the Agency concluded that
extrapolating the saturation factor beyond the 1,600-kilovolt maximum
switching impulse used during the experimental testing used to support
the IEEE method is reasonable and will better protect employees than
alternative approaches. For phase-to-ground exposures, this limit would
have no practical effect as the Agency anticipates that few, if any,
systems will have maximum phase-to-ground transient overvoltages
(VPeak) as high as 1,600 kilovolts.
---------------------------------------------------------------------------
\222\ Through an apparent oversight, the IEEE equations for a
fail to cover 635.0 kilovolts.
\223\ The quality of the graph is poor, and the underlying data
is no longer available (Ex. 0532).
---------------------------------------------------------------------------
Phase-to-phase exposures. For phase-to-phase exposures, OSHA based
the proposal on the 2002 NESC approach, which used the maximum phase-
to-phase transient overvoltage in Equation 1 for calculating the
electrical components of minimum approach distances for phase-to-phase
exposures. As noted in Appendix B to proposed Subpart V, OSHA used the
following equation to determine the phase-to-phase maximum transient
overvoltage based on a system's per-unit nominal voltage phase-to-
ground crest:
[GRAPHIC] [TIFF OMITTED] TR11AP14.005
Where:
pup = p.u. phase-to-phase maximum transient overvoltage, and
pug = p.u. phase-to-ground maximum transient overvoltage.
The value for pup was to be used for pu in Equation (1) for
calculating the phase-to-phase MADs.
Until approximately 2007, the technical committees responsible for
IEEE Std 516 and the NESC calculated minimum approach distances based
on these equations. Because OSHA was using the same methodology, the
Agency relied on the technical committees' calculations as they
appeared in IEEE Std 516-2003 and the 2002 NESC and proposed to include
those distances in Sec. 1910.269 and subpart V.
During the revision cycle for IEEE Std 516-2009, the IEEE technical
committee responsible for revising that standard identified what, in
the committee's view, was an error in the calculations of phase-to-
phase minimum approach distances for nominal voltages 230 kilovolts and
higher. At these voltages, the saturation factor, a, which appears in
Equation (1), varies depending on the voltage; that is, the value of a
increases with increasing voltage. The NESC subcommittee calculated the
phase-to-phase minimum approach distances for the 1993 NESC using a
value for the saturation factor, a, corresponding to the maximum phase-
to-ground transient overvoltage, rather than the maximum phase-to-phase
transient overvoltage.\224\
---------------------------------------------------------------------------
\224\ ANSI/IEEE Std 516-1987 did not contain distances for
phase-to-phase exposures. The NESC subcommittee derived them by
applying the IEEE equation, Equation (1), to the phase-to-phase
temporary overvoltages calculated using Equation (2).
---------------------------------------------------------------------------
Because, in its proposal, OSHA borrowed the minimum approach
distances from IEEE Std 516-2003 and the 2002 NESC, the Agency twice
solicited comments on whether changes to its rule were necessary in
light of the
[[Page 20438]]
errors identified by the IEEE committee (73 FR 62942, 74 FR 46958).
The consensus among rulemaking participants was that the proposed
rule's minimum approach distances for phase-to-phase exposures at
maximum transient overvoltages exceeding approximately 630 kilovolts
involved a mathematical error. (See, for example, Exs. 0521, 0524,
0526.1, 0528, 548.1; Tr2. 122-123, 139.) Draft 9 of the 2009 revision
of IEEE Std 516 derived formulas for the saturation factor, a, using a
curve-fitting program (Ex. 0524). When maximum phase-to-phase transient
overvoltages are less than 630 kilovolts, a is 0.0, and the
mathematical error is not present (id.). For higher maximum transient
overvoltages, a is a function of the peak voltage, which is higher for
phase-to-phase exposures than it is for phase-to-ground exposures (id.)
Because the proposed rule used an approach for calculating phase-
to-phase minimum approach distances that commenters generally agreed
was in error, OSHA decided to make changes in this final rule to
account for that mistake.
To determine the increased risk to employees, OSHA compared the
probability of sparkover for the electrical component of the largest
proposed minimum approach distance with the probability of sparkover
for the electrical component of the corrected minimum approach
distance.\225\ For systems operating at 800 kilovolts, the probability
of sparkover with the maximum phase-to-phase transient overvoltage at
the corrected electrical component of the minimum approach distance is
approximately 1 in 1,000. The probability of sparkover at the proposed
electrical component of the minimum approach distance is 64 in 100.
Clearly, the proposed minimum approach distance poses significant risk
to employees when the phase-to-phase transient overvoltage is at its
maximum. Because, for systems operating at 800 kilovolts, the minimum
approach distance in the existing standard is the same as the distance
in the proposed rule, the existing standard also poses a substantial
risk to employees.
---------------------------------------------------------------------------
\225\ The corrected minimum approach distance is the minimum
approach distance calculated with an extrapolated saturation factor
for the maximum phase-to-phase transient overvoltage in place of the
maximum phase-to-ground transient overvoltage. This is the method
used in IEEE Std 516 Draft 9 (Ex. 0524).
---------------------------------------------------------------------------
OSHA calculated the probabilities of sparkover at the proposed
electrical component of the minimum approach distance and the corrected
minimum approach distance in the following manner. The minimum approach
distance proposed in Table V-2 for this exposure was 7.91 meters, and
the electrical component of this distance was 7.60 meters (7.91 meters
- 0.31 meters). The phase-to-phase maximum transient overvoltage at 800
kilovolts is 2,352 kilovolts.\226\ Draft 9 of the 2009 revision of IEEE
Std 516 derived formulas for the saturation factor, a, using a curve-
fitting program. Equation 59 in that draft standard provided the
following equation for a for maximum transient overvoltages of more
than 1,485 kilovolts:
---------------------------------------------------------------------------
\226\ Using Equation 2, the phase-to-phase maximum per-unit
transient overvoltage is 2.0 + 1.6, or 3.6, times the peak phase-to-
ground voltage. The peak phase-to-ground voltage is the maximum
system phase-to-phase voltage times [radic]2 divided by [radic]3.
Thus, the maximum transient overvoltage for a phase-to-phase
exposure for a maximum system voltage of 800 kilovolts (the highest
system voltage) is 3.6 x 800 x [radic]2 / [radic]3, or 2,352,
kilovolts.
---------------------------------------------------------------------------
a = (TOV - 1,485) x 0.00000491 + 0.0055704,
where TOV is the maximum transient overvoltage (Ex. 0524).
This equation extrapolates a beyond the 1,600-kilovolt upper limit
on available rod-gap test data. Using this equation to determine a and
using that value in Equation 1, the withstand voltage corresponding to
7.60 meters is 1,966 kilovolts. The critical sparkover voltage for a
7.60-meter gap is 1,966 / 0.85, or 2,312, kilovolts. (See Step 4 in the
explanation of how to use Table 6 to determine the electrical component
of clearance earlier in this section of the preamble.) The probability
of sparkover for this distance at the maximum transient overvoltage of
2,352 kilovolts is 64 percent.\227\ This percentage means that the
electrical component of the proposed minimum approach distance at 800
kilovolts has a probability of 64 percent of sparking over at the
industry-accepted maximum per-unit transient overvoltage of 2.0.
---------------------------------------------------------------------------
\227\ The probability of sparkover is determined by normalizing
the mean (average) sparkover voltage and the standard deviation and
looking up those two normalized parameters in standard distribution
tables. The critical sparkover voltage (that is, the mean voltage
that will spark over) is 2,312 kilovolts. The standard deviation is
5 percent of this value, or 115.6 kilovolts. The maximum transient
overvoltage corresponding to the industry-accepted value of 2.0 per
unit at 800 kilovolts is 2,352 kilovolts, or 0.346 standard
deviations above the mean voltage at sparkover. The probability of
sparkover can be determined from normal distribution tables for a Z
of 0.346.
---------------------------------------------------------------------------
There were three basic methods submitted to the record for
calculating minimum approach distances for phase-to-phase exposures.
The first method was the one OSHA used in developing the proposed rule.
As described earlier in this section of the preamble, that method used
Equation (1) and Equation (2) to determine the minimum approach
distance, but without adjusting the saturation factor, a, in Equation
(1) to account for the increase between the phase-to-ground and phase-
to-phase maximum transient overvoltage. For the reasons already
explained, OSHA concludes that this method is invalid and would expose
employees to an unreasonable increase in risk for phase-to-phase
exposures at maximum transient overvoltages higher than 630 kilovolts.
Consequently, the Agency decided against adopting this method in the
final rule.
The second method, adopted by IEEE Std 516-2009, uses equations
based on the paper by Vaisman,\228\ and two papers by Gallet,\229\ to
determine minimum approach distances (Ex. 0532). OSHA refers to this
method as the ``IEEE method'' in the following discussion.
---------------------------------------------------------------------------
\228\ Vaisman, op cit.
\229\ Gallet, G., Leroy, G., Lacey, R., and Kromer, I.,
``General expression for positive switching impulse strength valid
up to extra line air gaps,'' IEEE Transaction on Power Apparatus and
Systems, vol. PAS-94, pp. 1989-1993, Nov./Dec. 1975 (Ex. 0560); and
Gallet, G., Hutzler, B., and Riu, J-P., ``Analysis of the switching
impulse strength of phase-to-phase air gaps,'' IEEE Transactions on
Power Delivery, vol. PAS-97, no. 2, Mar./Apr. 1978 (Ex. 0553).
---------------------------------------------------------------------------
The formula used in IEEE Std 516-2009 for calculating phase-to-
phase minimum approach distances for voltages of 72.6 kilovolts and
higher is derived from testing that replicates line configurations
rather than live-line work. Accordingly, the underlying formula in IEEE
Std 516-2009 originally was intended for determining appropriate
conductor spacing rather than for determining minimum approach
distances appropriate for employees performing live-line work. To
account for the presence of an employee working in an aerial lift
bucket within the air gap between the two phase conductors, the IEEE
committee incorporated the concept of a floating electrode in the air
gap. The committee's approach to determining the electrical component
of the minimum approach distance can be summarized as follows:
1. Start with a formula to calculate the critical sparkover voltage
for the distance between two conductors.
2. Modify the formula to account for a 3.3-meter floating electrode
representing an employee working within an aerial lift bucket between
the phase conductors.
3. Modify the formula to convert the critical sparkover voltage to
a withstand voltage.
[[Page 20439]]
4. Determine the maximum transient overvoltage on the line, and
substitute that value for the withstand voltage.
5. Rearrange the equation to solve for distance.
In more technical detail, this approach is described as follows:
1. The equation for calculating the critical sparkover voltage for
a given distance between two conductors includes a gap factor, k. This
factor depends on several variables:
alpha = the proportion of the negative switching impulse voltage to the
total phase-to-phase impulse voltage,
Ddesign L-L = the design phase-to-phase clearance, and
H = the average height of the phase above the ground.
Table 8 shows the values recommended by IEEE Std 516-2009 for these
variables and the resultant gap factors.
Table 8--IEEE Std 516-2009 Gap Factors (k)
----------------------------------------------------------------------------------------------------------------
Phase-to-phase voltage alpha Ddesign L-L/H k
----------------------------------------------------------------------------------------------------------------
<= 242 kV........................................... 0.33 0.8 1.451
> 242 kV............................................ 0.41 0.8 1.530
----------------------------------------------------------------------------------------------------------------
IEEE Std 516-2009 uses the following equation to calculate the
critical sparkover voltage for the designed gap between two phase
conductors:
[GRAPHIC] [TIFF OMITTED] TR11AP14.006
Where:
V50 = the critical sparkover voltage in kilovolts,
k = the gap factor from Table 8, and
Dl-l = the sparkover distance in meters.
2. When an employee performs live-line barehand work, the employee
typically is positioned between two or more phase conductors. The
employee could be working, for example, from an aerial lift platform or
a conductor cart. These devices and the worker are both conductive. The
presence of a conductive object in the air gap between the two
electrodes (which, in this case, are the two conductors) reduces its
dielectric strength. IEEE Std 516-2009 introduces a constant,
KF, to account for the presence of the employee and other
conductive objects in the air gap. In that consensus standard,
KF equals 0.9 to accommodate a 3.3-meter conductive object
in the air gap. This value is equivalent to a 10-percent reduction in
the dielectric strength of the gap.
With this factor included, the equation for the critical sparkover
voltage is:
[GRAPHIC] [TIFF OMITTED] TR11AP14.007
3. IEEE sets the withstand voltage at a level that is 3[sigma]
lower than the critical sparkover voltage, as indicated in the
following equation:
VW = (1-3[sigma])V50
Where:
VW = the withstand voltage,
V50 = the critical sparkover voltage, and
[sigma] = 5 percent for a normal distribution.
4. To solve for the electrical component of the clearance, the
maximum transient overvoltage is substituted for the withstand voltage.
The IEEE committee used the following equation to calculate the maximum
transient overvoltage on the line:
[GRAPHIC] [TIFF OMITTED] TR11AP14.047
Where:
TL-L = the phase-to-phase maximum transient overvoltage in per unit,
and
TL-G = the phase-to-ground maximum transient overvoltage in per
unit.
5. Substituting the values of the various constants and solving
these equations for distance, IEEE Std 516-2009 uses the following
equations to calculate the minimum air-insulation distance:
[GRAPHIC] [TIFF OMITTED] TR11AP14.008
[[Page 20440]]
Where:
DL-L = the minimum air-insulation distance (the minimum distance
needed to prevent sparkover with air alone as the insulating
medium),
TL-G = the phase-to-ground maximum transient overvoltage in per
unit, and
VL-L = the rms phase-to-phase system voltage.
Testifying on behalf of EEI, Dr. Horton explained the IEEE method
as follows:It is well recognized that the dielectric strength of a
given electrode geometry is different for line-to-ground surges than
for line-to-line surges. A phase-to-phase surge between two phases is
the voltage difference between the phase-to-ground surges which may be
of opposite polarity and displaced in time, (and many times are)
whereas a maximum phase-to-ground surge is considered uni-polar.
* * * * *
[The surges from the two phases] are displaced by some amount of
time. . . .
The resulting line-to-line surge . . . will stress a given air
gap geometry differently than either of the line-to-ground surges
that the resulting waveform is comprised of. Unlike line-to-ground
insulation characteristics of a given electrode geometry, which
depend primarily on the gap spacing, line-to-line insulation
characteristics . . . are more complex because one of the surges has
a positive polarity with respect to ground while the other has a
negative polarity with respect to ground.
The resulting insulation strength is a function of alpha, which
again, is the ratio of the negative surge to the sum of the negative
and positive surge.
The IEEE recently tried to address this limitation [in IEEE Std
516-2009] by developing a method based on a modified version of the
Gallet equation. The upper voltage limit of the resulting equation
is 3500 kV peak or air gap distances of up to 15 meters. This
limitation is well within the typical range of live-line working
scenarios in the United States.
Historically, IEEE Standard 516 has used rod-to-rod electrode
geometry data for determining line-to-ground MAID. One reason for
this is that the test data that the method is based on represents a
rod-to-rod electrode configuration.
In addition, the line-to ground [testing] that was performed
showed that the rod-to-rod results were in the middle range for a
wide range of conductor configurations. The rod-to-rod data
presented neither the worst case nor the best. Thus, it was chosen
as a reasonable representation of all the possible gap
configurations to which a line worker might be exposed while
performing tasks, which are characterized as line-to-ground.
When considering line-to-line minimum air insulation distances,
a rod-to-rod gap may not be the most appropriate. Typically, the
worker will bond onto one phase and will not need to bridge the gap
to the other phase. Since the shape of the adjacent electrode
remains unchanged during the task, (in other words it remains a
conductor) the resulting air gap geometry more closely resembles
that of a conductor-to-conductor. The effect of the change in
geometry of the phase to which the worker is bonded is dealt with in
the new IEEE method by introducing an additional factor that
accounts for the effect of large conductive objects floating in the
air gap. [Tr2. 83-86]
No rulemaking participant recommended that OSHA adopt the IEEE
method for calculating minimum air-insulation distances for phase-to-
phase exposures at more than 72.5 kilovolts. In addition, the Agency
has several concerns with the approach taken in that consensus
standard. First, the IEEE method relies on test data for an electrode
configuration that is not comparable to the rod-to-rod gap used for
phase-to-ground exposures on which OSHA based the minimum approach
distances in existing Sec. 1910.269. Second, the choices for some of
the parameters used in the equations for the electrical component of
the minimum approach distance appear to be arbitrary. Third, the IEEE
method is based on papers that explore the dielectric strength of
electric power lines rather than the dielectric strength of circuit
parts configured as they would be when employees are performing live-
line barehand work.
(1) Conductor-to-conductor-based method does not accurately model
employee exposure. OSHA considered the evidence in the record and
concludes that the IEEE method, which is based on testing on conductor-
to-conductor electrodes, does not accurately model employee exposure.
As noted by Dr. Horton, the approach taken by existing Sec. 1910.269
and earlier editions of IEEE Std 516 based the calculation of minimum
air-insulation distances for both phase-to-ground and phase-to-phase
exposures on phase-to-ground testing of rod-to-rod electrodes (Tr2.
85).\230\ By adopting the approach taken in IEEE Std 516-1987 in
promulgating existing Sec. 1910.269, OSHA deemed it reasonable to rely
on rod-to-rod gap data (59 FR 4383-4384). The record in this rulemaking
contains reports of tests on a variety of electrode configurations,
showing clearly that the dielectric strength of air varies with the
configuration (269-Ex. 60; Exs. 0553, 0554). In reviewing the record,
OSHA has again concluded that phase-to-ground rod-to-rod gap test data
forms a reasonable basis for the determination of minimum approach
distances because it falls in the middle range of various electrode
configurations (that is, it is neither the best case nor the worst). In
addition, OSHA believes that employees performing work on energized
lines are rarely exposed to the worst-case configuration, rod-to-plane
electrodes, or to the best-case configuration, sphere-to-sphere
electrodes. Thus, an exposure representing the middle range of various
electrode configurations is reasonable for a model based on phase-to-
ground testing.
---------------------------------------------------------------------------
\230\ Typical configurations include rod-rod, rod-plane, and
conductor-plane. The terminology refers to the configuration of the
two electrodes. For example, in a rod-plane configuration, one of
the electrodes is a rod perpendicular to an electrode in the shape
of a plane.
---------------------------------------------------------------------------
A paper by Gallet \231\ reports on a variety of phase-to-phase gap
factors, including supported busbars and asymmetrical geometries, as
shown in the following table (Ex. 0553):
---------------------------------------------------------------------------
\231\ Gallet, G, Hutzler, B., and Riu, J-P., op cit.
------------------------------------------------------------------------
Electrode geometry alpha = 0.5 alpha = 0.33
------------------------------------------------------------------------
Rings or large, smooth 1.80 1.70
electrodes.....................
Crossed conductors.............. 1.65 1.53
Rod-rod or conductor-conductor.. 1.62 1.52
Supported busbars............... 1.50 1.40
Asymmetrical geometries......... 1.45 1.36
------------------------------------------------------------------------
Table reprinted with permission from the Institute for Electrical and
Electronics Engineers (IEEE). OSHA revised the table from IEEE's
original.
Although the performance during phase-to-phase tests are the same
for rod-to-rod and conductor-to-conductor electrodes, OSHA concludes
that phase-to-phase exposures are more likely to correspond to
asymmetrical geometries, which, as can be seen from the table in the
Gallet paper, have a lower dielectric strength than rod-to-rod or
conductor-
[[Page 20441]]
to-conductor electrodes.\232\ Employees performing live-line barehand
work face a wide variety of exposure conditions reflecting a number of
different electrode configurations. Several of these electrode
configurations are not equivalent to conductor-to-conductor electrodes.
Employees working on energized supported busbars could experience
phase-to-phase exposures. Additionally, during live-line barehand work
on energized conductors, employees are working on the conductors, and
the installation may be configured differently when maintained or
installed. For example, a damaged portion of a bundled conductor may
protrude from the bundle, or an employee may be holding an armor rod
perpendicular to the conductor. The equipment used to position the
employee also can affect the shape of one of the electrodes. The Agency
believes that these examples may more closely resemble asymmetrical
geometries. Consequently, the gap factor for those electrode
configurations, as shown in the table, would be lower than the gap
factor used in IEEE Std 516-2009. The IEEE standard reduced the gap
factor by accounting for a conductive object in the gap. However, the
Agency believes that such a reduction also would be necessary when
another conductive object is in the air gap while an employee is
working on an energized conductor, which could occur as equipment is
transferred to the employee or if a second worker is in the air gap.
Thus, OSHA concludes that a model based on phase-to-phase testing
should be based on asymmetrical electrode geometries and that the IEEE
committee's choice of a conductor-to-conductor gap is not appropriate.
---------------------------------------------------------------------------
\232\ Dielectric strength is proportional to the gap factor.
Thus, a smaller gap factor yields a lower dielectric strength.
---------------------------------------------------------------------------
(2) The values of some of the parameters used in the IEEE method
appear to be arbitrary. The ratio of the negative switching impulse
voltage to the total phase-to-phase impulse voltage is designated as
alpha. Dr. Horton described this parameter, and its importance, as
follows:
A phase-to-phase surge between two phases is the voltage
difference between the phase-to-ground surges which may be of
opposite polarity and displaced in time, (and many times are)
whereas a maximum phase-to-ground surge is considered uni-polar.
[Figure 5] shows how two separate phase-to-ground surges combine
to form a line-to-line surge. . . .
[W]e have one [transient] for phase 1 and we have . . . one for
phase 2, and . . . they are displaced by some amount of time. The
resulting transient overvoltage or surge that would be across the
air gap, which would be the line-to-line air gap, would be . . . a
combination of the [two] curve[s]. [Tr2. 83-84]
[[Page 20442]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.009
The IEEE committee used an alpha of 0.33 for system voltages up to
242 kilovolts. However, the committee used a value of 0.41 for higher
system voltages. It described the rationale for this latter decision
with a quote from the Vaisman paper:
\233\ Figure 5, which is a copy of Figure 4 from Ex. 0545.1, was
included in the presentation by Dr. Horton at the October 28, 2009,
public hearing. (See, also, Ex. 0567.) EEI identified the source of
this figure as EPRI Transmission Line Reference Book: 115-345-kV
Compact Line Design, 2007 (Blue Book).
---------------------------------------------------------------------------
In [extra-high voltage] systems, where there is efficient
overvoltage control and hence the overvoltage factor a tends to lie
in the range of 0.41 to 0.50, the ratio between the line-to-line
(D1) and the line-to-ground (D) clearance equal to 2.0 is the one
which provides a more balanced distribution of flashovers between
the two gaps. [Ex. 0532]
OSHA has two concerns about this choice. First, the paper does not
indicate that an alpha of 0.41 is the smallest expected for these
systems. A smaller value of alpha will produce a smaller value for the
gap factor, k, and, consequently, a larger electrical component of the
minimum approach distance.\234\ Second, it is not clear why efficient
overvoltage control has any effect on alpha. Overvoltage control limits
the maximum transient overvoltage on each individual phase, but it does
not necessarily limit the delay between the peak transient overvoltage
on each phase, which appears as [Delta]Tcr in Figure 5. The
Vaisman paper also explored the effect of [Delta]Tcr, which
is not accounted for in the IEEE method:
---------------------------------------------------------------------------
\234\ In the IEEE method, the critical sparkover voltage,
V50, is directly proportional to k, and the minimum air-
insulation distance (the electrical component of the minimum
approach distance) is inversely proportional to V50.
Thus, the electrical component of the minimum approach distance is
inversely proportional to k.
In other tests, where only the negative wave was displaced, the
observed reductions were:
[[Page 20443]]
Table 2--Reduction in [V50] When Displacing the Negative Wave
----------------------------------------------------------------------------------------------------------------
[alpha] Desired [alpha] Obtained [Delta]Tcr (ms) Reduction (%)
----------------------------------------------------------------------------------------------------------------
0.33................................................ 0.28 1 1.5
0.50................................................ 0.43 1 3.1
0.33................................................ 0.22 2 4.0
0.50................................................ 0.36 2 8.7
----------------------------------------------------------------------------------------------------------------
Nevertheless, under these conditions, besides the shift between
impulses, there was also a decrease of [alpha].
From all the results a maximum reduction of 8.7% in the value of
U50 can be observed when the positive and negative components of
phase-to-phase overvoltage are not synchronized [Ex. 0555].
From Figure 5, it is clear that the maximum overvoltage occurs when
the positive and negative transient waves are synchronized, that is,
when [Delta]Tcr = 0. In addition, it is clear from the BPA
report that the poles of a circuit breaker do not trip simultaneously
(Ex. 0575.1). In addition, circuit characteristics also may contribute
to the size of [Delta]Tcr. The [Delta]Tcr range
shown in the Vaisman paper does not seem unreasonable. Thus, from this
paper, on which the IEEE committee relied, it appears that the maximum
phase-to-phase transient overvoltage should be calculated, as shown by
Table 2 in the Vaisman paper, by using an alpha of 0.50 and reducing
the critical sparkover voltage by 8.7 percent. In this case, the peak
overvoltage on each phase has the same value, which seems reasonable if
the phases are identical in most respects, but displaced by 2
milliseconds, which, based on the BPA report, also seems reasonable.
(3) The IEEE method is based on papers on the design of lines
rather than employee safety during maintenance. Finally, OSHA has a
concern that the IEEE method is based almost exclusively on papers that
explore the dielectric strength of lines. Employees perform work on
energized lines and equipment. In addition, the lines on which
employees work during maintenance and repair may not be in the same
condition as the lines were when they were first installed. The Agency
believes that it is appropriate to base minimum approach distances for
workers on papers and scientific data derived from actual working
conditions.
The Agency agrees with Dr. Horton and EEI that phase-to-phase
overvoltages are more complicated than phase-to-ground overvoltages.
However, the Gallet formula on which the IEEE method is based models
phase-to-ground, as well as phase-to-phase, critical sparkover
voltages. In addition, the IEEE committee chose not to use it for
phase-to-ground exposures, presumably because the papers supporting the
method for phase-to-ground exposures examined the safety of employees
performing live-line maintenance.\235\ OSHA believes that these papers
support the method used in the final rule to calculate minimum approach
distances for phase-to-phase exposures, as well as phase-to-ground
exposures. Therefore, for all the foregoing reasons, OSHA concludes
that the IEEE approach does not reasonably represent the range of
overvoltages or the dielectric strength of air gaps that a worker will
encounter during phase-to-phase exposures.
---------------------------------------------------------------------------
\235\ IEEE Std 516-2009 listed three papers that supported the
method used for phase-to-ground exposures:
Elek, A., and Simpson, J. W., ``Safe clearance and protection
against shocks during live-line work,'' AIEE Transaction on Power
Apparatus and Systems, vol. 80, pt. III, pp. 897-902, Feb. 1962.
IEEE Committee Report, ``Live-line maintenance methods,'' IEEE
Transactions on Power Apparatus and Systems, vol. PAS-92, pp. 1642-
1648, Sept./Oct. 1973.
IEEE Committee Report, ``Recommendations for safety in live-line
maintenance,'' IEEE Transactions on Power Apparatus and Systems,
vol. PAS-87, no. 2, pp. 346-352, Feb. 1968.
All three of these papers examined minimum approach distances
for live-line work (Ex. 0532).
---------------------------------------------------------------------------
The third method, described in Drafts 9 and 10 of IEEE Std 516 and
incorporated in this final rule, uses Equation (3) \236\ to determine
the maximum per-unit transient overvoltage, calculates the saturation
factor, a, based on the maximum phase-to-phase transient overvoltage,
and uses Equation (1) \237\ to determine the minimum approach distance
(Exs. 0524, 0525). The calculation of the saturation factor uses a
curve-fitted equation, which extrapolated the value for that factor
beyond the 1,600-kilovolt limitation on the test data noted earlier.
OSHA refers to this method as the ``extrapolation method'' in the
following discussion. In comments responding to the 2008 reopening
notice, Mr. Brian Erga with ESCI supported the adoption of this method
because it corrects the calculation error present in the 2003 edition
of IEEE Std 516 (Ex. 0521).
---------------------------------------------------------------------------
\236\ TL-L = 1.35TL-G + 0.45. OSHA is
adopting this equation in Table V-2. Drafts 9 and 10 of IEEE Std 516
and final IEEE Std 516 adopt this equation for calculating the
phase-to-phase maximum per-unit transient overvoltage (Exs. 0524,
0525, and 0532), and there is no evidence in the record to indicate
that it does not accurately represent the phase-to-phase maximum
per-unit transient overvoltage.
\237\ D = (C + a) x pu x Vmax.
---------------------------------------------------------------------------
Other rulemaking participants objected to the extrapolation of the
saturation factor. (See, for example, Exs. 0545.1, 0548.1; Tr2. 77-79.)
These rulemaking participants maintained that there was no test data to
support extrapolating this factor and argued that other methods of
estimating the dielectric strength of air demonstrated that
extrapolating the saturation factor would result in minimum approach
distances that are ``dangerously inaccurate'' (Ex. 0548.1). The
Southern Company explained its objections as follows:
[T]here are at least two methods of estimating the dielectric
strength of air gaps that show that extrapolating the saturation
factor, ``a'', beyond the test data [reference omitted] for which it
was based is not valid. A comparison of the MAID values computed
using the [extrapolation] formula and those of Gallet and CRIEPI
[238] [references omitted] show that extrapolating test
points beyond the 1650 kV range is dangerously inaccurate. [Id.]
---------------------------------------------------------------------------
\238\ Central Research Institute of Electric Power Industry.
The Southern Company described how it ``manipulated'' the formulas and
plotted the results, comparing the extrapolation method with the other
two methods (the Gallet and CRIEPI formulas), as shown in Figure 6.
[[Page 20444]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.010
Southern Company included a second figure (not shown here) consisting
of the area beyond 1,600 kilovolts, where test data is unavailable to
support either Equation (1) or the determination of the saturation
factor, a. The commenter concluded:
[These figures] show that three methods agree rather closely for
transient overvoltages less than 1600 kV (the limitation of the
[Drafts 9 and 10] IEEE method). However, at approximately 1800 kV,
the results found using the Gallet and CRIEPI formulas diverge
significantly from the [extrapolation] method. The reason for this
is primarily due to the fact that the Gallet and CRIEPI formulae are
based on test data in this voltage range, whereas, the
[extrapolation] formula is not. [Id.]
OSHA notes that there is a similar divergence between these
formulas at voltages from 600 to 750 kilovolts. The following table
shows minimum air-insulation distances for two voltages \239\ using the
Equation (1) extrapolation method and Southern Company's modified
Gallet formula:
---------------------------------------------------------------------------
\239\ OSHA chose 592.8 and 2,149 kilovolts (which correspond to
systems of 161 kilovolts at 3.0 per-unit maximum transient
overvoltage and 800 kilovolts at 2.1 per-unit maximum transient
overvoltage) because these values generally represent the low and
high end of the voltage range covered by Figure 6. In addition,
there is rod-gap test data supporting the current method at 592.8
kilovolts, but not at 2,149 kilovolts.
----------------------------------------------------------------------------------------------------------------
Equation (1) based on
Voltage extrapolation method \1\ Modified gallet formula Percent difference
----------------------------------------------------------------------------------------------------------------
592.8 kV.......................... 1.28 meters................ 1.50 meters................ 17
2149.0 kV......................... 9.23 meters................ 10.68 meters............... 16
----------------------------------------------------------------------------------------------------------------
\1\ Based on IEEE Standard 516 Draft 9 (Ex. 0524).
This table shows a substantial difference between the Southern
Company's modified Gallet formula and the extrapolation method at
voltages where test data exist. Southern Company's modified Gallet
formula produces minimum approach distances that are much higher at
voltage levels where test data exist than they are where test data do
not exist. Because the modified Gallet formula does not accurately
produce minimum approach distances where test data exists, there is no
reason to believe that it will accurately calculate minimum approach
distances where there is no test data. Therefore, OSHA concludes that
it cannot rely on the Southern Company's analysis to show that the
extrapolation method does not provide adequate employee
protection.\240\ The results of this comparison are not surprising. The
curves representing these formulas have slightly different shapes. In
comparison to Equation (1), in which the saturation factor increases
nearly linearly before and after extrapolation, the Gallet formula
results in a small increase in the saturation factor at lower voltages,
but a large increase at higher voltages. Thus, despite the similarity
in appearance between the two equations, OSHA concludes that, compared
to the extrapolation method, the modified Gallet formula does not
equally represent the strength of the air gap.
---------------------------------------------------------------------------
\240\ The Agency did not compare the modified CRIEPI formula as
there is no evidence in the record to suggest that OSHA base the
final rule on that formula.
---------------------------------------------------------------------------
Further exploration of the modified Gallet and CRIEPI formulas
sheds additional light on this issue. The Gallet formula uses a gap
factor as one parameter. Southern Company used a gap factor of 1.3 in
its comparison. Although the comment stated that Southern Company based
the gap factor on rod-to-rod electrode configurations,
[[Page 20445]]
there is no record support for this value. The lowest value for the gap
factor provided in the Gallet paper was 1.36 (Ex. 0553). Had Southern
Company used a gap factor of 1.33 instead,\241\ the differences between
the equations would be generally smaller, and the high-voltage
``difference'' noted by Southern Company would not be apparent until
approximately 2,100 kilovolts. At system voltages higher than 242
kilovolts, IEEE Std 516-2009 uses a gap factor equivalent to 1.377,
which results in smaller rather than larger minimum air-insulation
distances at voltages between approximately 800 and 2,200 kilovolts
(Ex. 0532). Therefore, the Agency is rejecting Southern Company's
argument that the modified Gallet and CREIPI formulas show that the
extrapolation method is not sufficiently protective.
---------------------------------------------------------------------------
\241\ With no record support for a gap factor of 1.3, it appears
that Southern Company chose the gap factor arbitrarily. In this
example, OSHA has chosen an equally arbitrary gap factor simply to
show how the curves can be manipulated.
---------------------------------------------------------------------------
The concern about the lack of test data appears to be unfounded, at
least for the range of overvoltages addressed by the final rule. The
largest overvoltage addressed by the final rule is approximately 2,500
kilovolts, which corresponds to an 800-kilovolt system with a phase-to-
ground maximum per-unit transient overvoltage of 2.5 pu. The test data
for rod-to-rod gaps extends to 1,600 kilovolts. Thus, the data cover
about two thirds of the voltage range covered by the final rule, and
the test data provide substantial support for maximum transient
overvoltages of 1,600 kilovolts (which corresponds to an 800-kilovolt
system with a 1.5 per-unit maximum transient overvoltage) regardless of
whether the exposure is phase-to-phase or phase-to-ground. In addition,
the saturation factor varies almost linearly with voltage, as can be
seen from the table and graphs of voltage vs. saturation factor in the
IEEE reports on which Equation (1) is based (Exs. 0556, 0558). Figure 7
reproduces the relevant graphs in those papers.\242\ Thus, an
extrapolation of the saturation factor likely will produce reasonable
results.
---------------------------------------------------------------------------
\242\ This graph is Figure 1 in Ex. 0556 and Figure 2 in Ex.
0558.
---------------------------------------------------------------------------
BILLING CODE 4510-26-P
[[Page 20446]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.011
BILLING CODE 4510-26-C
In addition, as noted earlier, the Gallet and CRIEPI formulas, the
other two formulas described by Southern Company for determining
sparkover voltages, have a similar shape. (See Figure 6.) The
extrapolation method might not be as conservative at the highest
voltages as the Gallet and CRIEPI formulas. However, because the
modified Gallet and CREIPI formulas rely on a gap factor that is
unsupported on the record, and because the gap factor adopted in IEEE
Std 516-2009 yields minimum approach distances that are less
conservative than the extrapolation method, the Agency believes that
the extrapolation method will provide adequate protection for workers.
For these reasons, OSHA concludes that it is reasonable to extrapolate
the test data to determine minimum approach distances. Consequently,
the final rule adopts the extrapolation method of determining minimum
approach distances by providing equations for calculating the
saturation factor, a, as described in the following paragraphs.
Drafts 9 and 10 of the 2009 revision of IEEE Std 516, as well as
the approved edition of that standard, provided linear equations for
the saturation factor. These equations varied depending on the voltage
range (Exs. 0524, 0525, 0532). IEEE Std 516-2009 limits the
[[Page 20447]]
equation for the highest range to transient overvoltages of 1,600
kilovolts (Ex. 0532).\243\ Drafts 9 and 10 of the 2009 revision of that
IEEE standard extrapolated the saturation factor by applying the
equation for the highest voltage range without limit (Exs. 0524, 0525).
OSHA notes that Drafts 9 and 10 of IEEE Std 516 used slightly different
equations for the calculation of the saturation factor than does IEEE
Std 516-2009 (Exs. 0524, 0525, 0532). The Agency compared the results
of the two sets of equations with the data from the original IEEE
reports on which Equation (1) is based and determined that the
equations from IEEE Std 516-2009 fit the data precisely. However, IEEE
Std 516-2009 notes:
---------------------------------------------------------------------------
\243\ It should be noted that, despite the 1,600-kilovolt
limitation, IEEE Std 516-2009 apparently applies this equation to
1,633 kilovolts (the maximum transient overvoltage on an 800-
kilovolt system with a 2.5 per-unit maximum transient overvoltage)
in the minimum approach distance tables in Appendix D of that
standard.
[T]here is a different value of the ``a'' [saturation] factor
for same voltage used to calculate MAID and MTID. To avoid having
values of the ``a'' factors for MAID and MTID, the working group
decided to use only the MTID ``a'' factor since it matches the
---------------------------------------------------------------------------
values of the ``a'' factor shown on the figure. [Ex. 0532]
Thus, the IEEE standard bases the saturation factor on the withstand
voltages with tools in the gap. OSHA believes that this approach is
appropriate for phase-to-ground exposures. However, for phase-to-phase
exposures, which almost never involve tools across the gap, the Agency
believes that this approach is unnecessarily conservative. Draft 9 of
the IEEE standard uses equations for the saturation factor based on
test data for air gaps without tools. Therefore, the final rule bases
the saturation factor on: (1) The equations from IEEE Std 516-2009 for
phase-to-ground exposures and (2) the equations in Draft 9 of that
standard for phase-to-phase exposures. Therefore, Table V-2 applies the
equations for the saturation factor, a, from IEEE Std 516-2009 to
phase-to-ground exposures, while using the equations for this factor
from Draft 9 of that standard for phase-to-phase exposures. To
extrapolate the saturation factor to the highest voltage addressed by
the final rule, OSHA is extending the application limit of Equation 59
from IEEE Std 516-2009. The Agency based these equations on the
assumption that no insulated tool or large conductive object are in the
gap. Note 3 to Table V-2 indicates that, if an insulated tool spans the
gap or if a large conductive object is in the gap, employers are to use
the equations for phase-to-ground exposures (with VPeak for phase-to-
phase exposures).
Circuits operating at 362.1 to 420 kilovolts. In the 2009 reopening
notice, OSHA noted that IEEE Std 516-2009 included an additional
voltage range, 362.1 to 420 kilovolts, in its minimum approach distance
tables; this range did not appear in OSHA's proposed rule (74 FR
46962). The Agency requested comments on whether it should add this
voltage range to the minimum approach tables in the final rule.
Rulemaking participants recommended adding this voltage range to the
OSHA standard, though no electric utilities responding to the issue
operated any system in this voltage range. (See, for example, Exs.
0545.1, 0548.1, 0551.1; Tr2. 93, 159.) Dr. Randy Horton, testifying on
behalf of EEI, stated:
OSHA should include these voltage ranges in the final [r]ule in
order to provide complete guidance to the industry. However, there
are not many lines that operate at these voltages within the
American electric utility industry. [Tr2. 93]
Although it appears that there are few, if any, electric power
transmission systems in the United States operating at 362.1 to 420
kilovolts, OSHA is including this voltage range in the final standard.
Otherwise, an employer with a system operating in this voltage range
would have to set minimum approach distances based on a maximum system
voltage of 550 kilovolts, the highest voltage in the next higher
voltage range listed in Table V-6. Even if systems operating in the
362.1- to 420-kilovolt range are extremely rare, OSHA is not requiring
employers to adhere to minimum approach distances that are
substantially higher than necessary to protect employees doing work at
those voltages. Therefore, OSHA decided to include the 362.1- to 420-
kilovolt range in Table V-6 in the final rule, which specifies
alternative minimum approach distances for worksites at an elevation of
900 meters or less. Employers not using that table can establish
minimum approach distances for any particular voltage, including
voltages in the 362.1- to 420-kilovolt range, using the equations in
Table V-2 for the maximum voltage on the particular circuit involved.
The electrical component of MAD--DC exposures. OSHA proposed
minimum approach distances for dc circuits in Table V-5. OSHA received
no comments on these minimum approach distances and, therefore, is
adopting them in Table V-7 of the final rule as proposed.
OSHA's requirements on minimum approach distances better effectuate
the purpose of the OSH Act than the national consensus standard.
Whenever a final rule differs substantially from an existing national
consensus standard, Section 6(b)(8) of the OSH Act requires OSHA to
publish a statement of reasons in the Federal Register explaining why
the final rule will better effectuate the purposes of the Act than the
national consensus standard. This final rule contains requirements for
minimum approach distances that differ substantially from those in the
2012 NESC, which the Agency determined is the current, relevant
national consensus standard.
Paragraph (g) of Sec. 1910.2 defines ``national consensus
standard''. There are currently two existing consensus standards
addressing minimum approach distances for electric power generation,
transmission, and distribution work: ANSI/IEEE C2-2012 and IEEE Std
516-2009. The 2012 NESC, which also is an IEEE standard, was approved
as an ANSI standard on June 3, 2011.\244\ IEEE Std 516-2009 is not
currently an ANSI standard, although the 2003 edition was an ANSI
standard.\245\ Many States adopt the NESC (Tr2. 151).\246\ Mr. Charles
Kelly of EEI called the NESC ``the preeminent National Consensus
Standard on clearance distances for electric utility work on high
voltage lines and equipment'' (Tr2. 73). Mr. James Tomaseski,
testifying on behalf of the NESC, called that document ``the authority
on safety requirements for power . . . systems'' (Tr2. 35). In
contrast, rulemaking participants characterized IEEE Std 516 as ``an
engineering document'' containing engineering principles and guidelines
[[Page 20448]]
(Tr2. 56; see also, for example, Tr2. 59, 74, 129-130, 174). However,
the NESC takes those engineering principles and produces work rules,
taking into account the practical effects of the requirements. (See,
for example, Tr2. 57, 73, 175-176.) OSHA, therefore, concludes that the
2012 NESC is the existing national consensus standard for the purposes
of Section 6(b)(8).
---------------------------------------------------------------------------
\244\ IEEE is the secretariat of the National Electrical Safety
Code, which IEEE adopted and which ANSI approved subsequently as a
standard. The official designation of the current version of the
National Electrical Safety Code is ANSI/IEEE C2-2012. Standards
approved as ANSI standards are American National Standards. In
addition, the ANSI approval process ensures that procedures used to
adopt standards conform to the procedures described in the
definition of ``national consensus standard'' in 29 CFR 1910.2(g).
See, for example, OSHA's adoption of national consensus standards
and established Federal standards under Section 6(a) of the OSH Act
(36 FR 10466, May 29, 1971).
\245\ IEEE standards frequently undergo the ANSI approval
process. After becoming an approved American National Standard, an
IEEE standard shares a joint ANSI/IEEE designation.
\246\ According to a survey conducted by IEEE, over 20 States
adopted the 2007 edition of the NESC, and several other States
adopted other editions of the NESC (https://standards.ieee.org/about/nesc/pucsurvey2007.pdf). The States generally enforce public safety
provisions of the NESC through public utility commissions. OSHA is
not aware of any States that adopted the updated consensus standard
since its most recent publication. OSHA anticipates that States will
adopt this edition of the NESC when they update their regulations.
---------------------------------------------------------------------------
The 2012 NESC sets its basic ac minimum approach distances in Table
441-1. This table divides minimum approach distances into two sets of
distances: one for voltages up to 72.5 kilovolts and the other for
voltages of 72.6 to 800 kilovolts. The minimum approach distances
applying to voltages of 72.5 kilovolts and less are the same for work
with and without tools between the employee and the energized part. The
minimum approach distances applying to voltages of 72.6 to 800
kilovolts vary depending on whether a tool spans the distance between
the employee and the energized part. The distances in Table 441-1 are
identical to the minimum approach distances in IEEE Std 516-2009 for
industry-accepted values of maximum transient overvoltage, and the NESC
limits the application of Table 441-1 to situations in which IEEE Std
516-2009 declares that industry-accepted values of maximum transient
overvoltage are valid, as described earlier in this section of the
preamble.
Table 441-1 in the 2012 NESC does not specify distances for phase-
to-phase exposures with tools or large conductive objects between the
employee and the energized part. In addition, the table applies only to
worksites at an elevation below 900 meters (3,000 feet). For higher
elevations, the 2012 NESC requires the employer to calculate minimum
approach distances using a formula equivalent to that in IEEE Std 516-
2009.
The 2012 NESC requires the employer to make an engineering analysis
to determine the minimum approach distance in two situations: (1) If
the employer uses phase-to-phase live line tools between the employee
and the energized part (Table 441-1, Note 8), and (2) if the employer
chooses to use an engineering analysis in lieu of using Table 441-1
(Rule 441A1). A note in the 2012 NESC reads: ``IEEE Std 516-2009
contains information that may be used to perform an engineering
analysis to determine minimum approach distances.''
The 2012 NESC bases its minimum approach distances on IEEE Std 516-
2009; and, as explained previously, the Agency concluded that the
minimum approach distances in IEEE Std 516-2009 expose employees to
additional risk of injury for various exposures. The IEEE standard sets
minimum approach distances for exposures at voltages of 72.5 kilovolts
and less that do not take account of tools or conductive objects in the
air gap. Consequently, OSHA determined that, for these voltages, the
IEEE method for calculating minimum approach distances, on which the
2012 NESC bases its minimum approach distances, does not protect
employees as well as the method for calculating minimum approach
distances specified in the final rule. The final rule ensures adequate
employee protection, even when tools or conductive objects are present
in the air gap. In addition, for phase-to-phase exposures at voltages
of more than 72.5 kilovolts, the Agency found that the method for
calculating minimum approach distances in IEEE Std 516-2009, on which
the 2012 NESC bases its minimum approach distances, does not use gap
factors that adequately represent the full range of employee exposures.
Furthermore, the 2012 NESC permits employers to use the industry-
accepted values for the maximum per-unit transient overvoltage without
ensuring that the maximum transient overvoltages at the worksite cannot
exceed those values. Although the 2012 NESC limits the use of the
industry-accepted values in some situations, the limitation does not
appear to apply to circuits such as the BPA circuit that exhibited
higher maximum per-unit transient overvoltages. Thus, OSHA concludes
that the 2012 NESC is not as effective as the final rule in protecting
employees against high maximum transient overvoltages. Because the
minimum approach distances contained in the final rule will better
protect employees than the distances specified in the NESC, the Agency
also concludes that the final rule will better effectuate the purposes
of the OSH Act than the NESC. Therefore, the Agency concludes that the
minimum approach distances required by the final rule, which account
for actual workplace conditions, will better protect employees than the
IEEE distances for these exposures.
Impacts of changes in minimum approach distances. The final rule
at Sec. 1926.950(d)(2), as well as Sec. 1926.960(c)(1)(ii) and
Table V-2, requires employers to determine the maximum per-unit
transient overvoltage for the systems on which employees will be
working. Existing Sec. 1910.269(a)(3) already contains a comparable
provision, requiring employers to determine existing conditions
related to the safety of the work to be performed, including maximum
switching transient voltages.
The maximum per-unit transient overvoltages addressed by the
existing standard are the industry-accepted values of 3.0 for voltages
up to 362 kilovolts, 2.4 for 552 kilovolts, and 2.0 for 800 kilovolts.
OSHA believes that, under the existing rule, most employers simply
assume these maximum per-unit transient overvoltages and set minimum
approach distances accordingly. As explained earlier, this final rule
raises the highest maximum transient overvoltages to 3.5 for up to 420
kilovolts, 3.0 for 550 kilovolts, and 2.5 for 800 kilovolts. OSHA
believes that some systems will accommodate the larger minimum approach
distances that will result from using these new, default values. Not
all systems will accommodate such changes, however. (See, for example,
Exs. 0573.1, 0575.1, 0577.1.) For phase-to-ground exposures, the
minimum approach distance could be as much as 2.35 meters (7.67 feet)
greater under the final rule than under Table R-6 in existing Sec.
1910.269. The existing minimum approach distance is 4.53 meters (14.9
feet) for phase-to-ground exposures on an 800-kilovolt system. The
final rule sets 6.88 meters (22.57 feet) as the largest minimum
approach distance for this voltage. (This increase is due to the use of
minimum tool distances, as well as the higher default maximum per-unit
transient overvoltage.) Consequently, OSHA believes that employers with
installations that will not accommodate these larger minimum approach
distances will either determine through engineering analysis or
establish through the use of portable protective gaps \247\ precise
maximum per-unit transient overvoltages on these installations so that
the installations will accommodate the required minimum approach
distances.
---------------------------------------------------------------------------
\247\ A portable protective gap is a device installed on a phase
conductor to provide a known withstand voltage. The gap is designed
to spark over at a low enough transient overvoltage to prevent
sparkover at the (reduced) electrical component of the minimum
approach distance at the work location (Ex. 0532).
---------------------------------------------------------------------------
For the systems that exhibit transient overvoltages that will not
accommodate the resultant minimum approach distances, OSHA concludes
that it is feasible for employers to either control the maximum
transient overvoltages, through the implementation of such measures as
portable protective gaps, circuit alterations, or operational controls
(including blocking reclosing and restricting circuit switching), or
deenergize the circuit to perform the work. (See, for example, Exs.
0532, 0548.1; Tr2. 114-115.)
[[Page 20449]]
The final economic analysis, in Section VI, Final Economic Analysis
and Regulatory Flexibility Analysis, later in this preamble, assumes
that electric utilities with circuits operating at 230 kilovolts or
more (including all circuits in the 169.1- to 242.0-kilovolt voltage
range \248\) will be affected by increases in minimum approach
distances at those voltages. Therefore, the Agency estimates that 10
percent of the circuits operating at 230 kilovolts or more will require
additional measures, such as installing portable protective gaps, that
permit employers to adopt minimum approach distances that their
circuits can accommodate.\249\ However, OSHA is not including any costs
for retrofitting or redesigning circuits or equipment for this purpose.
The Agency believes that such measures will be rare and undertaken only
when they are less costly than the alternatives or when necessitated
for reasons unrelated to requirements in the final rule. OSHA did not
include cost estimates for taking outages because the Agency concludes
that only rarely will other, less costly, measures be impractical.
---------------------------------------------------------------------------
\248\ As seen from Table R-6 in existing Sec. 1910.269 and
Table V-1 in existing Sec. 1926.950, existing electric power
circuits operate at 161 to 169 kilovolts and at 230 to 242
kilovolts. OSHA broadened the ranges in the corresponding tables in
the final rule in the unlikely event that electric utilities design
and install circuits operating at voltage between the listed voltage
ranges.
\249\ The final economic analysis estimates that 10 percent of
the ``projects'' (as that term is used in Section VI, Final Economic
Analysis and Regulatory Flexibility Analysis, later in this
preamble) performed by employers with circuits operating at 230
kilovolts or more will involve installing portable protective gaps
based on the assumption that projects are distributed
proportionately across affected and unaffected circuits.
Consequently, if 10 percent of the circuits operating at voltages of
230 kilovolts or more require ``additional measures, such as
installing portable protective gaps,'' then 10 percent of the
projects on those circuits will require such measures.
---------------------------------------------------------------------------
Several rulemaking participants maintained that adopting minimum
approach distances greater than the distances in existing Sec.
1910.269 would have a substantial effect on how employees perform
energized line work and possibly on whether they could perform it at
all. (See, for example, Exs. 0545.1, 0549.1, 0550.1, 0573.1, 0575.1;
Tr2. 53-55, 96-98.) Some of these comments related to climbing
structures, with the commenters claiming that employees would be
precluded from climbing some structures if the final rule substantially
increased minimum approach distances. (See, for example, Exs. 0549.1,
0573.1; Tr2. 54-55, 166.) For instance, Consolidated Edison reported
that larger minimum approach distances could prevent workers from
climbing towers on several of its lines and noted that clearances vary
from tower to tower (Ex. 0549.1). Consolidated Edison also maintained
that larger minimum approach distances might prohibit it from
positioning an employee on the tower with a live-line tool to perform
tasks such as installing cotter keys or removing debris (id.). EEI
argued that, if minimum approach distances exceeded the length of line
insulators, employees would not be permitted to use existing live-line
maintenance equipment without changing their work methods (Ex. 0545.1;
Tr2. 114-115). EEI and Consolidated Edison, among others, maintained
that larger minimum approach distances could increase the number of
outages. (See, for example, Exs. 0545.1, 0549.1.)
For each of the examples the commenters provided of situations in
which higher minimum approach distances might be problematic, the
worker would be at ground potential while located on a tower or other
structure. Thus, these comments relate solely to phase-to-ground
exposures. For these exposures, the final rule increases minimum
approach distances substantially under two conditions: (1) When the
maximum per-unit transient overvoltage exceeds the default maximums
under the existing standards,\250\ or (2) when insulating tools or
conductive objects are present in the air gap. In each case, the
employer can implement measures, such as using a portable protective
gap, to reduce the maximum per-unit transient overvoltage and,
consequently, the minimum approach distance. (See Appendix B to final
Subpart V for a discussion of the use of a portable protective gap to
reduce the required minimum approach distance. Appendix B to existing
Sec. 1910.269 recognizes this method of reducing the required minimum
approach distance.) In addition, when the employer can demonstrate that
there will be only air between the employee and the energized part,
which should normally be the case during climbing or inspection
procedures, Table V-2 permits the employer to determine minimum
approach distances using the equation based on minimum air-insulation
distances, which will produce smaller minimum approach distances than
the equation based on minimum tool-insulation distance.
---------------------------------------------------------------------------
\250\ The maximum per-unit transient overvoltages under existing
Sec. 1910.269 are 3.0 for voltages up to 362 kilovolts, 2.4 for 552
kilovolts, and 2.0 for 800 kilovolts.
---------------------------------------------------------------------------
Some rulemaking participants maintained that revised minimum
approach distances would result in costs related to the purchase of new
tools, revision of training programs, and retraining of employees.
(See, for example, Exs. 0545.1, 0548.1, 0550.1, 0551.1; Tr2. 94-95.)
For instance, American Electric Power commented:
The potential [cost impact] could be significant, especially
when considering the proposed changes and resulting implications on
the design standards. It is sufficient to state that changes in
minimum approach distances, that exceed the length of standard line
insulation, could require the re-tooling of live line maintenance
equipment (placing some live line maintenance currently done on hold
until new tooling is available); the development of new work methods
and the training/re-education that could be required; and could
impact current design standards (that are relatively common across
the industry). In some cases, on [extra-high-voltage] lines, it is
not possible to state that new tooling and procedures can be
established until maintenance experts have had adequate time to
fully evaluate the situation. [Ex. 0550.1]
OSHA included the costs of training employees in the requirements
of the standard, including the minimum approach-distance requirements,
in the economic analysis conducted for the proposed rule. (See 70 FR
34905-34910.) The proposal included revised minimum approach distances
that were in some cases greater than the distances specified in
existing Sec. 1910.269. OSHA's estimates for the proposed rule already
accounted for the costs associated with training employees in the
revised minimum approach distances, including any necessary changes in
procedures. Therefore, the Agency concludes that it is not necessary to
increase those cost estimates as a result of the changes made to the
minimum approach-distance provisions between the proposed and final
rules.\251\
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\251\ OSHA addressed the cost of retrofitting or redesigning
circuits or equipment earlier in this discussion. OSHA's conclusion
regarding these costs apply equally to American Electric Power's
comment regarding the need to purchase new live-line maintenance
equipment.
---------------------------------------------------------------------------
Table 9 shows the differences between the default minimum approach
distances in existing Sec. 1910.269 and the final rule for phase-to-
ground and phase-to-phase exposures on circuits operating between 72.6
kilovolts and 169.0 kilovolts. This table compares the minimum approach
distances in Table R-6 in existing Sec. 1910.269 with the largest
minimum approach distances in Table 7 through Table 9 in Appendix B to
final Subpart V. The distances in the tables in the appendix assume
that an insulated tool spans the gap (or that a
[[Page 20450]]
large conductive object is in the gap) for phase-to-ground exposures.
Table 9--Increases in Minimum Approach Distances for Phase-to-Ground
Exposures From Existing Sec. 1910.269 to Final Subpart V
------------------------------------------------------------------------
Phase-to-ground Phase-to-phase
Voltage kV increase m (ft) increase m (ft)
------------------------------------------------------------------------
72.6 to 121.0................... 0.18 (0.59) 0.13 (0.43)
121.1 to 145.0.................. 0.21 (0.69) 0.14 (0.46)
145.1 to 169.0.................. 0.24 (0.79) 0.23 (0.75)
------------------------------------------------------------------------
For these voltage ranges, the maximum difference is no more than
0.24 meters (9 inches). As photographs of live-line tool work in the
record show, at these voltages, employers can comply with the minimum
approach distances specified in the final rule by having employees make
small adjustments in their working positions (269-Ex. 8-5). For
example, employees using live-line tools can take a position slightly
lower on the pole or structure and maintain the revised minimum
approach distances. (As noted previously, when employees work where the
employer can demonstrate that no insulated tool spans the gap and that
no large conductive object is in the gap, such as during climbing or
inspection activities, the final rule sets minimum approach distances
for phase-to-ground exposures that are substantially smaller than the
minimum approach distances for working with tools; and the maximum
difference between the existing and the new minimum approach distance
is no more than 0.14 meters (5.5 inches). Information in the record
indicates that, as long as OSHA does not apply minimum approach
distances to climbing and similar activities based on tools in the gap,
employers should be able to comply with the minimum approach distances
required by the final rule for those activities without adopting
additional measures (Ex. 0575.1\252\).) Because employers generally
should be able to demonstrate that no insulated tool spans the gap and
that no large conductive object is in the gap during climbing and
inspection activities and because the increases in minimum approach
distances for voltages of 72.6 to 169.0 kilovolts are small, OSHA
believes that, with regard to circuits operating at those voltages,
employers will not incur significant costs beyond costs associated with
retraining employees, which OSHA included in its economic analysis.
---------------------------------------------------------------------------
\252\ In this exhibit, EEI described how applying ``MAD for
tools'' to climbing and inspection activities would make some of
this work infeasible. According to EEI, up to 23 percent of line
insulators at transmission voltages are shorter than minimum
approach distances based on tools in the gap. As explained
previously in this section of the preamble, when the employer can
demonstrate that there will be only air between the employee and the
energized part, which normally should be the case during climbing or
inspection procedures, Table V-2 permits the employer to determine
minimum approach distances using the equation based on minimum air-
insulation distances, which will produce smaller minimum approach
distances than the equation based on minimum tool-insulation
distance. Therefore, OSHA concludes, the percentage of structures
that workers could not climb or inspect without violating the
default minimum approach distances in the final rule is
significantly smaller than 23 percent for voltages up to 169.0
kilovolts and that, up to this voltage level, any costs related to
complying with the final rule's minimum approach distances
applicable to climbing or inspecting a structure (such as performing
an engineering analysis) are negligible.
---------------------------------------------------------------------------
Explanation of the final minimum approach-distance requirements. As
noted earlier in this section of the preamble, final Sec.
1926.960(c)(1) specifies minimum approach distances. The proposed rule
would have required the employer to ensure that no employee approached
or took any conductive object closer to exposed energized parts than
the minimum approach distances in proposed Tables V-2 through V-6. The
final rule splits this requirement into two provisions. First, as noted
previously, paragraph (c)(1)(i) requires employers to establish minimum
approach distances no less than the distances computed by Table V-2 for
ac systems or Table V-7 for dc systems; OSHA described and explained
earlier in this section of the preamble the equations in Table V-2 of
the final rule. Second, paragraph (c)(1)(iii) of the final rule
requires the employer to ensure that no employee approaches, or takes
any conductive object, closer to exposed energized parts than the
employer's established minimum approach distances, unless the employee
works in accordance with paragraphs (c)(1)(iii)(A), (c)(1)(iii)(B), or
(c)(1)(iii)(C). (See the discussion of these alternative methods later
in this section of the preamble.)
Paragraph (c)(1)(iii) in the final rule is equivalent to proposed
paragraph (c)(1), except that it is the employer that is establishing
the specific minimum approach distances for the workplace, based on
equations in the standard, rather than the standard setting those
distances explicitly.
The proposed rule would have allowed employees to approach
energized parts closer than the minimum approach distance under certain
conditions (see proposed Sec. 1926.960(c)(1)(i) through (c)(1)(iii)).
Existing Sec. 1926.950(c)(1)(i), which is similar to proposed Sec.
1926.960(c)(1)(i), permits the employee to be insulated or guarded from
the live parts. OSHA omitted from the proposal language in the existing
standard specifically recognizing guarding. However, the language
proposed in paragraph (c)(1) required employees to maintain minimum
approach distances from ``exposed'' energized parts. OSHA defines
``exposed'' in final Sec. 1926.968 as ``[n]ot isolated or guarded'';
therefore, the minimum approach-distance requirement does not cover
guarded live parts, whether guarded by enclosures or barriers or
guarded by position (isolated), because they are not ``exposed.'' OSHA
removed similar redundancies throughout proposed paragraphs (c)(1)(i)
through (c)(1)(iii).
Farmers Rural Electric Cooperative Corporation (FRECC) urged OSHA
to retain the language that explicitly recognizes that employees do not
have to maintain minimum approach distances from guarded or isolated
energized parts (Ex. 0173).
Including language exempting guarded or isolated live parts would
be redundant and could lead to misinterpretation of the rule by
implying that ``exposed energized parts'' has a meaning other than not
guarded or isolated. Consequently, OSHA did not change the relevant
language in this final rule in response to FRECC's comment, and the
final rule removes the redundancies as proposed.
OSHA proposed a note to paragraph (c)(1) reading as follows:
[[Page 20451]]
Paragraph (f)(1) of Sec. 1926.966 contains requirements for the
guarding and isolation of live parts. Parts of electric circuits
that meet these two provisions are not considered as ``exposed''
unless a guard is removed or an employee enters the space intended
to provide isolation from the live parts.
Final Sec. 1926.966(f)(1) requires the employer to provide guards
around all live parts operating at more than 150 volts to ground
without an insulating covering unless the location of the live parts
gives sufficient clearance (horizontal, vertical, or both) to minimize
the possibility of accidental employee contact. This provision, which
applies to substations, requires guards or isolation for all live parts
operating at more than 150 volts to ground unless the live parts have
an insulating covering. As explained previously, ``exposed'' means
``[n]ot isolated or guarded,'' and live parts that are insulated, but
not guarded or isolated, are exposed. Thus, live parts operating at
more than 150 volts with an insulating covering meet final Sec.
1926.966(f)(1), but are still exposed. Therefore, the proposed note to
Sec. 1926.960(c)(1) inaccurately portrays insulated parts as not
exposed, and OSHA did not include the note in the final rule.
Proposed paragraph (c)(1)(i) contained the first exception to
maintaining the minimum approach distances--insulating the employee
from the energized part. This insulation, for example, can take the
form of rubber insulating gloves and rubber insulating sleeves. This
equipment protects employees from electric shock while they work on
energized lines or equipment. Even though uninsulated parts of an
employee's body may come closer to the live part being worked on than
the minimum approach distance, the requisite rubber insulating gloves
and sleeves would insulate the employee's hand and arm from the live
part, and the working distances involved would be sufficient protection
against arc-over. As noted earlier, the minimum approach distances
include a component for inadvertent movement, which is unnecessary for
employees using rubber insulating equipment. Such inadvertent movement
most often involved the employee's hands and arms, and the insulating
equipment will protect them. In addition, the employee has control over
the energized part. The accident data in the record show that the
overriding hazard to employees involves other energized conductors in
the work area, to which the minimum approach distances still apply.
Final paragraph (c)(1)(iii)(A) provides that employees may use
insulating gloves and sleeves to insulate themselves from the energized
parts upon which they are working; rubber insulating gloves and sleeves
provide protection only for the line on which the employee is
performing work. Employers must ensure that employees maintain the
required minimum approach distances from other exposed energized parts.
In addition, the insulation used must be designed for the voltage.
(Final Sec. 1926.97 gives use voltages for electrical protective
equipment.)
IBEW recommended that OSHA clarify the final rule to indicate that
rubber insulating gloves or rubber insulating gloves with sleeves
provide adequate protection ``only from the energized part upon which
the employee is working, not to other energized parts in the work
area'' (Ex. 0230; emphasis included in original). OSHA is not adopting
IBEW's suggestion. Although this language correctly represents the
meaning of the provision, the Agency believes that this meaning is
clear without the suggested changes.
It is important to ensure that conductors on which the employee is
working cannot move unexpectedly while only rubber insulating gloves
and sleeves are protecting the employee against contact with the
conductors. It is a violation of the minimum approach-distance
requirement contained in existing Sec. 1910.269(l)(2)(i) for an
employee to be insulated from an energized part only by rubber
insulating gloves and sleeves if the part is not under the full control
of the employee at all times. For example, if an employee is cutting a
conductor, the employee must restrain the conductor from moving toward
the employee after being cut, or the employee must use additional
insulation to prevent the conductor from striking uninsulated parts of
his or her body. OSHA proposed to make this requirement explicit in
parenthetical text in the proposed rule, including in the proposed
revision of Sec. 1910.269.
Two commenters objected to the proposed language requiring the
employee to have control of the energized part sufficient to prevent
exposure to uninsulated parts of the employee's body (Exs. 0201, 0209).
They claimed that it is not always possible for the employer to ensure
that an employee has adequate control over a part. For example, Mr.
James Gartland with Duke Energy commented:
OSHA should require employees to maintain control of energized
parts only when it is reasonably achievable. It is not always
possible. . . . The revised text . . . should be: ``. . .provided
that the employee has control of the part insofar as possible to
prevent exposure to uninsulated parts of the body.'' [Ex. 0201;
emphasis in original.]
The Agency is not adopting this recommendation. The language does
not require employees to maintain control of energized parts under all
conditions. The provision requires additional insulation on the
energized part when the employee does not have sufficient control to
prevent contact with uninsulated parts of his or her body. When it is
not possible for the employee to maintain sufficient control, the final
rule provides several options: (1) Maintain the minimum approach
distance (per the introductory text to final paragraph (c)(1)(iii));
(2) insulate the employee by installing an insulating barrier, such as
a rubber insulating blanket, between the employee and the energized
part (per final paragraph (c)(1)(iii)(A)); or (3) install a rubber
insulating line hose or a rubber insulating blanket on the energized
part (per final paragraph (c)(1)(iii)(B)). Allowing the employee to
work on an energized part that is not under the employee's full
control, with rubber insulating gloves and sleeves as the only
insulating barrier from the energized part, would not protect employees
sufficiently.
The Ohio Rural Electric Cooperatives requested clarification of
what the Agency would consider to be adequate control, suggesting that
several types of measures might be adequate, including tying a
conductor to an insulator, clipping a conductor into the holder on the
jib arm of an aerial lift, and holding the conductor by hand at the
edge of the bucket of an aerial lift (Ex. 0186).
OSHA would generally consider any of these measures to constitute
adequate control. Using a mechanical device, such as a tie wire or
live-line tool clamps, would adequately control the end of an energized
conductor as long as it is of adequate strength for the application.
However, the employer also must consider portions of the conductor not
under the control of a mechanical device. For example, when the
employee takes the slack from a conductor under tension and must cut
the conductor to remove any excess, the employer must consider whether
the conductor, now held in place by the tensioning equipment, will
break from the employee's control after it is cut. OSHA would consider
a conductor held by an employee to generally be under adequate control.
However, if the conductor is hanging down and is not under the
employee's full control, the employer must ensure that the employee is
protected from exposure to
[[Page 20452]]
the lower portion of the conductor that could come too close to his or
her leg.
Mr. Leo Muckerheide with Safety Consulting Services objected to the
description of the application of minimum approach distances to
employees wearing rubber insulating gloves provided in the preamble to
the proposal (Ex. 0180). He assumed that existing Subpart V and the
proposal, which use similar language, did not permit uninsulated
portions of the employee's body to come closer to energized parts than
the minimum approach distance, even when the employee was wearing
rubber insulating gloves. In one particular example, he commented:
[T]he minimum distance listed in existing table V-1 for 2100
volts is 24 inches and the maximum length of an insulated glove is
18 inches. Therefore, it would be impossible to work on energized
circuits with only insulating gloves and be in compliance with the
existing table V-1. [id.]
Mr. Muckerheide misinterpreted this provision. The final standard
clearly considers the whole employee insulated as long as rated rubber
insulating gloves or gloves with sleeves insulate his or her hands and
arms.
The Agency determined that the language explaining when rubber
insulating gloves or rubber insulating gloves with sleeves are adequate
protection is necessary and appropriate and has adopted it without
substantial change in the final rule. (The final rule adds the word
``rubber'' to the term ``insulating gloves or insulating gloves and
sleeves.'' ``Rubber insulating gloves'' and ``rubber insulating
sleeves'' are the precise terms used to describe this equipment, and
this revision clarifies that final Sec. Sec. 1910.137 and 1926.97
cover this equipment.)
As a second exception to maintaining the minimum approach
distances, paragraph (c)(1)(iii)(B), which OSHA adopted without change
from proposed paragraph (c)(1)(ii), allows the energized part to be
insulated from the employee and any other conductive object at a
different potential. Such insulation can be in the form of rubber
insulating blankets or line hose or other suitable insulating
equipment. Again, the insulation must be adequate for the voltage.
Paragraphs (c)(1)(iii)(A) and (c)(1)(iii)(B) in the final rule
recognize the protection afforded to the employee by an insulating
barrier between the employee and the energized part. As long as the
insulation is appropriate and is in good condition, current will not
flow through the worker, thereby protecting the worker.
The third exception to the requirement to maintain minimum approach
distances (final paragraph (c)(1)(iii)(C)) is for live-line barehand
work. (For specific practices for this type of work, see the discussion
of final Sec. 1926.964(c) later in this preamble.) In this type of
work, the employee is in contact with the energized line, but is not
contacting another conductive object at a different potential. This is
the ``bird-on-a-wire'' scenario. Because there is no complete circuit,
current cannot flow through the worker, thereby protecting the worker.
In the proposed rule, the exception for live-line barehand work was
broad enough to cover any work in which the employee is insulated from
any other exposed conductive objects. However, OSHA knows of several
accidents that occurred when employees working from aerial lifts,
either insulated or uninsulated, grabbed energized conductors (Ex. 0004
\253\). OSHA believes that some employers assume that this practice is
safe and, therefore, do not follow the live-line barehand procedures
specified in final Sec. 1926.964(c) for live-line barehand work. In
the preamble to the proposed rule, OSHA requested comments on whether
the proposal would adequately protect employees from this type of
accident and on what additional requirements, if any, would prevent
this type of accident.
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\253\ See, for example, the four accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=200550457&id=171055783&id=200780294&id=301171807.
---------------------------------------------------------------------------
Two commenters responded to this issue; they both believed that the
proposed rule would adequately protect employees (Exs. 0126, 0213).
Another commenter stated that proper training is necessary to prevent
these types of actions (Ex. 0219).
OSHA determined that the requirements for live-line barehand work
are necessary whenever employees are working closer than the minimum
approach distance in accordance with final paragraph (c)(1)(iii)(C).
The accidents in the record make it clear that simply using an
insulated aerial lift to isolate employees from energized parts is not
sufficient protection (Exs. 0002, 0003, 0004). In Ex. 0004 alone, 69
accidents involved employees in aerial lifts who were working inside
the minimum approach distance without sufficient electrical protective
equipment. The accident summaries for these accidents indicated that 11
of the accidents involved insulated aerial lifts and that 2 of the
accidents involved uninsulated aerial lifts. Because power line work
predominantly makes use of insulated aerial devices, the Agency
believes that most of the other 56 accidents also involved insulated
aerial lifts. Employers may argue that the language in proposed
paragraph (c)(1)(iii) permits employees working from insulated aerial
lifts to position themselves inside the minimum approach distance
without following Sec. 1926.964(c). The sheer number of accidents
involving this practice clearly demonstrates that this practice is
unsafe. In addition, the 2002 NESC, in Rule 441A1d,\254\ contains a
similar restriction on its equivalent exception to its minimum
approach-distance requirement. Therefore, OSHA concludes that it is
necessary to restrict the exception proposed in paragraph (c)(1)(iii)
to live-line barehand work performed in accordance with final Sec.
1926.964(c) and modified the language of this exception, which is
contained in Sec. 1926.960(c)(1)(iii)(C), accordingly.
---------------------------------------------------------------------------
\254\ The 2012 NESC contains a similar provision in Rule 441A1d.
---------------------------------------------------------------------------
According to testimony in the Sec. 1910.269 rulemaking, between
five and six percent of accidents experienced by power line workers
resulted when the upper arm of an employee wearing rubber insulating
gloves without sleeves contacted an energized part (269-DC Tr. 558-
561). This is a significant portion of the total number of serious
accidents occurring among electric line workers. The Agency believes
that most of these injuries and fatalities were preventable had the
employees used rubber insulating sleeves. However, as demonstrated by
the safety record of some electric utility companies, the extensive use
of insulating equipment to cover energized parts in the employee's work
area also would appear to prevent employees' upper arms and shoulders
from contacting live parts (269-Ex. 46). OSHA believes that insulating
every energized part within reach of an employee also would avert
electrical contacts involving other parts of the body, such as an
employee's head or back.
Existing Subpart V does not require any protection for employees
working on or near exposed live parts beyond the use of rubber
insulating gloves. To prevent the types of accidents described
previously from occurring in the future, the Agency decided to require
protection in addition to that required by existing Subpart V.
OSHA adopted paragraph (c)(2)(i) in the final rule substantially as
proposed; this provision generally requires employees to use rubber
insulating
[[Page 20453]]
sleeves whenever they are using rubber insulating gloves under final
paragraph (c)(1)(iii)(A). However, insulating exposed live parts on
which the employee is not working makes the sleeves unnecessary as long
as the insulation is placed from a position that would not expose the
employee's upper arm to contact with those parts (see final paragraph
(c)(2)). Therefore, employees can work without sleeves by installing
rubber line hose, rubber blankets, or plastic guard equipment on
exposed, energized parts on which the employees are not performing
work. OSHA reworded this provision in the final rule for purposes of
clarity.
NIOSH recommended that the standard require rubber insulating
sleeves whenever employees use rubber insulating gloves (Ex. 0130).
NIOSH explained: ``[G]loves can be easily caught and pulled down by any
object protruding from the pole or powerline, exposing the body to
electrical current. . . [S]leeves add extra protection'' (id.). NIOSH
pointed to one accident in support of its position (Ex. 0137).
OSHA reviewed the accident and found that it involved a situation
in which a splice on a conductor pulled down the cuff of the employee's
rubber insulating glove, with the conductor then contacting his forearm
near the wrist (id.). OSHA acknowledges that such accidents occur. For
example, there is a description of an additional similar accident in
the rulemaking record (Ex. 0002 \255\). Rubber insulating sleeves
protect an employee's arm from a point above the cuff of the rubber
insulating glove to the shoulder. In the accident cited by NIOSH, as
well as the other accident in the record, the conductor contacted the
employee at or near the wrist, where rubber insulating sleeves probably
would not have protected the employee. OSHA believes that the work
practices in which an employer trains qualified employees must include
practices designed to protect workers from the possibility that an
energized conductor will either pull a cuff down or penetrate the
opening at the end of the glove. (Paragraph (b)(1)(ii) of final Sec.
1926.950 requires employers to train each employee in ``safety
practices . . . that are not specifically addressed by this subpart but
that are related to his or her work and are necessary for his or her
safety.'') The Agency concludes that such work practices, rather than
the use of sleeves, will protect employees from being injured or killed
in the circumstances described by NIOSH. Therefore, OSHA is not
adopting NIOSH's recommendation in the final rule.
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\255\ A report of this accident is available at: https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=573717.
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OSHA knows of several accidents that occurred while employees were
performing work (generally on deenergized lines) near energized parts
without using rubber insulating equipment (Ex. 0004 \256\). In these
accidents, the employees were working near energized parts and
inadvertently entered the minimum approach distance. Employers
successfully challenged citations issued in a similar context by
arguing that the standard permits employees to work near energized
parts without the use of electrical protective equipment, as long as
they maintain the minimum approach distance involved and that, because
they trained their employees to maintain those distances, the accidents
were the result of unpreventable employee misconduct. (See, for
example, Central Kansas Power Co., 6 BNA OSHC 2118 (No. 77-3127,
1978).)
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\256\ See, for example, the six accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170074801&id=200010163&id=201750080&id=14242036&id=982082&id=170189849.
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OSHA does not believe that working close to energized parts (that
is, near the minimum approach distance boundary) without the use of
electrical protective equipment is a safe practice. The Agency further
believes that existing Sec. 1910.269, which appears to allow this
practice, is not effective in preventing these accidents. Therefore,
OSHA concludes that further regulation is necessary. Toward this end,
OSHA proposed two new requirements:
(1) If an employee is performing work near exposed parts energized
at more than 600 volts but not more than 72.5 kilovolts and is not
insulated from the energized parts or performing live-line bare-hand
work, the employee would have to work from a position where he or she
could not reach into the minimum approach distance (proposed Sec.
1926.960(d)(2)), and
(2) If an employee uses insulating gloves or insulating gloves with
sleeves to insulate himself or herself from energized parts, the
insulating gloves and sleeves would have to be put on and removed in a
position where the employee could not reach into the minimum approach
distance (proposed Sec. 1926.960(c)(2)(ii)).
The Agency proposed Sec. 1926.960(c)(2)(ii) to ensure that
employees don rubber insulating gloves and sleeves from a safe
position. OSHA is aware that some employers have a ground-to-ground
rule requiring their employees to wear rubber insulating gloves before
leaving the ground to perform work and to leave the gloves on until the
employees return to the ground. This practice ensures that employees
wear the rubber gloves and sleeves before they reach the energized area
and eliminates the chance that an employee will forget to don the
protective equipment once he or she reaches the work position. Other
employers simply require their employees to put on their gloves and
sleeves before they enter the energized area. This practice normally
requires the employee to use his or her judgment in determining where
to begin wearing the protective equipment. The proposal recognized both
methods of protecting employees, but still ensured that employees wear
rubber insulating gloves and sleeves once they reach positions from
which they can reach into the minimum approach distance. In the
preamble to the proposal, the Agency requested comments on the need for
this requirement and on whether the provision as proposed would protect
employees from the relevant hazards.
Many commenters expressed support for this proposed requirement or
urged the Agency to make the rule even more protective. (See, for
example, Exs. 0099, 0126, 0130, 0155, 0175, 0186, 0219, 0230, 0505; Tr.
891-894.) In supporting the proposed requirement, Mr. Anthony Ahern
with Ohio Rural Electric Cooperatives explained:
Judging actual distance when in close proximity to a conductor
can be tricky. Great care needs to be used when putting on or taking
off sleeves when in close proximity to lines. This usually requires
the arms to be extended more than the employee might normally do
during regular work practices. Quite often too you will see a worker
waving his arms about as they try to settle the sleeve harness into
position behind their head. These inadvertent movements could bring
the workers arms inside of MAD. Also, while sleeves are being put on
or taken off the employee is not wearing rubber gloves. So if he
should reach inside of MAD his hands will have no protection. [Ex.
0186]
EEI and Ameren Corporation objected to proposed paragraph
(c)(2)(ii) because, they argued, it would effectively increase the
minimum approach distance (Exs. 0209, 0227, 0501). Ameren argued that
``[e]nsuring compliance with this proposal would be extremely
difficult, if not impossible,'' and that there was additional risk for
employees climbing with rubber insulating gloves (Ex. 0209). EEI echoed
Ameren's objections and maintained that this provision was effectively
increasing the ergonomic movement
[[Page 20454]]
factor of the minimum approach distance (Ex. 0227). EEI maintained that
this provision would have a significant adverse impact on industry
practices (id.). In its posthearing submission after the 2006 hearing,
EEI presented additional arguments against the proposed requirement:
There are several important difficulties with the proposed rules
that are self-evident. First, they do not establish an objective
standard, and therefore would be unenforceable. The rules would be
different for each employee, depending for example on personal
height, reach, working position, and the particular configuration of
the energized equipment in the vicinity. This will make it difficult
to train employees in compliance, and could make supervisory
enforcement of the rule a nightmare. Indeed, whether an employee is
[in] compliance could change literally from second to second, for
example, as the employee shift[s] weight on a pole, or turns around
to speak with a co-worker. As a litigation matter, proving the
violation element of employer knowledge will be problematic at best.
Second, the rules will effectively limit or inhibit the nature
of work that can be performed outside, but within reaching distance,
of the MAD. In planning a job, it would be necessary to consider
what work is to be performed outside the MAD distance, and to
consider the individual physical characteristics of the employee(s)
who would perform it. Conceivably, short employees, with short arms,
would be favored over tall, lanky employees, with long arms. This
makes no sense, and it does not appear that OSHA has considered or
analyzed the potential practical implications of these requirements.
. . .
Finally, there is no evidence in the record to show why OSHA is
proposing to implement these requirements. There is no evidence that
in the absence of these particular requirements, employees have been
injured or suffered near misses with energized electrical equipment.
In sum, these proposals are without any basis, and cannot be
sustained. [Ex. 0501]
OSHA does not agree that proposed paragraph (c)(2)(ii) increased
the minimum approach distance. Proposed paragraphs (c)(2)(ii) and
(d)(2) did not address the question of the employee's location once he
or she is wearing rubber insulating gloves and sleeves. Final paragraph
(c)(2)(ii) simply ensures that the employee is already wearing the
gloves and sleeves before he or she gets into position to perform work.
This paragraph has no effect on the minimum approach distances, which
provide protection against both energized parts on which the employee
will be working and other energized parts in the area. Under final
paragraph (c)(1)(iii)(A), once the gloves and sleeves are on, workers
may get within the minimum approach distance for the part on which they
are performing work. In addition, employees need to maintain the
minimum approach distances (not distances greater than the minimum
approach distances) for parts on which they are not working.
EEI and Ameren's argument that the provision would be difficult to
enforce is specious. The record contains several examples of methods of
compliance that would be reasonably easy to enforce, as well as easy
for employees to understand and follow. For example, employers can
institute ground-to-ground, cradle-to-cradle, or lock-to-lock rules.
(See, for example, Exs. 0099, 0130, 0201.) Mr. Kenneth Brubaker
described these rules as ``the wearing of rubber [insulating] gloves
and sleeves from ground to ground while climbing energized structures,
from cradle to cradle while working from aerial baskets, and lock to
lock when working on underground cabinets and vaults for qualified line
personnel'' (Exs. 0099, 0100). Commenters also suggested a ``10-foot
rule'' in which employees must wear electrical protective equipment
whenever they are within 3.05 meters (10 feet) of an exposed energized
part (Exs. 0099, 0186). OSHA expects that employers generally will
elect to use bright-line rules (for example, cradle-to-cradle or 3.05-
meter rules) such that an individual employee's height and reach will
not be an issue. Instituting such rules will ensure that all employees
put on and take off rubber insulating gloves and sleeves as specified
by the final rule. If an employer elects to use an alternative in which
an employee will be putting on and taking off rubber gloves and sleeves
in an unspecified location (for example if the employer simply
instructs the employee to put on and take off gloves and sleeves at any
location outside the reach of the minimum approach distance), the
employer will need to account for the employee's individual
characteristics.
EEI's argument that planning jobs would be difficult under proposed
paragraph (c)(2)(ii) is not relevant. This paragraph only applies when
workers use rubber insulating gloves or rubber insulating gloves with
sleeves, which the employees have to don and remove. This rule simply
addresses donning and removal of this equipment in relation to the
energized parts. OSHA addresses EEI's comments further in its
discussion of proposed paragraph (d)(2), which addresses selecting work
positions.
OSHA concludes that there is clear evidence in the record of
fatalities and injuries caused when employees approach too close to
energized parts without adequate protection (Exs. 0002, 0003,
0004).\257\ Evidence in the record indicates that industry and employee
representatives recognize that failure to wear electrical protective
equipment when necessary is a leading cause of accidents and that
additional measures to ensure the use of this equipment in appropriate
circumstances addresses this problem. For example, Mr. James Tomaseski
with IBEW testified:
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\257\ See, for example, the 15 accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=526236&id=564971&id=566257&id=565051&id=512269&id=525675&id=609404&id=573832&id=743310&id=755231&id=738989&id=755199&id=800508&id=784397&id=812479.
In a study on recent fatalities and serious accidents in the
industry by the OSHA Strategic Partnership of Major Electric Line
Contractor Employees, NECA, the IBEW, and EEI, by far the majority
of the accidents were from contact with energized parts. A solution
was easy in some folks' minds, and that was to come up with a
practice to get employees in rubber gloves and/or, again, rubber
sleeves, where required.
The Partnership, as part of their agreed-upon path, will develop
best practices. Their first target for these best practices was in
general to address electrical contacts. It was no surprise to many
of the partners that ground-to-ground and cradle-to-cradle practices
were first on the list. [Tr. 892]
IBEW also pointed to action taken by NESC Subcommittee 8 as evidence of
the need to don and remove rubber insulating gloves and sleeves outside
locations in which employees can reach into minimum approach distances
(Ex. 0505). According to IBEW's comments, the NESC subcommittee adopted
a requirement for the 2007 NESC specifying that rubber insulating
gloves be ``worn whenever employees are within the reach or extended
reach of the minimum approach distances'' (id.).\258\
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\258\ The NESC adopted this requirement, which, in the 2012
edition, appears in Rule 441A3b.
In addition, Mr. Ahern's description of the types of movements
employees make when donning rubber insulating sleeves makes it clear
that the final rule needs measures to ensure that workers do not
encroach on the minimum approach distance during such activities.
Encroaching on the minimum approach distance to energized parts
presents hazards to employees, particularly when involved in tasks not
related directly to work on those live parts.\259\ Thus, the Agency
believes that paragraph (c)(2)(ii), which OSHA is
[[Page 20455]]
adopting in the final rule with only editorial changes from the
proposal, is reasonably necessary and appropriate.\260\
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\259\ The ergonomic component of the minimum approach distance
only protects against errors in judging and maintaining the minimum
approach distance. It does not account for errors that might result
when employees become inattentive to the approach distance because
of work-related distractions or other factors.
\260\ One commenter noted that OSHA proposed the same
requirement in Sec. 1910.269(l)(3)(ii) using slightly different
language (Ex. 0186). The final rule uses the same language in both
Sec. Sec. 1910.269(l)(3)(ii) and 1926.960(c)(2)(ii).
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Some rulemaking participants recommended that the final rule
include a requirement that employers availing themselves of the
exception to the minimum approach-distance requirements for work
performed with rubber insulating gloves (or rubber insulating gloves
and sleeves) adopt ground-to-ground, cradle-to-cradle, or lock-to-lock
rules, or set a specific distance from energized parts at which
employees must wear electrical protective equipment.\261\ (See, for
example, Exs. 0099, 0130, 0186, 0230; Tr. 893-894.) IBEW recommended a
cradle-to-cradle requirement (Ex. 0230; Tr. 893-894). Two comments
suggested that the rule specify the distance from energized parts at
which employees must wear rubber insulating gloves or rubber insulating
gloves and sleeves (Exs. 0099, 0186). One of these commenters suggested
requiring that employees wear rubber insulating gloves and sleeves
within 3.05 meters (10 feet) of circuits energized at 500 volts to 500
kilovolts and within 6.1 meters (20 feet) of circuits energized at 500
to 800 kilovolts (Ex. 0099).
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\261\ A ground-to-ground rule requires employees climbing a pole
to put on rubber insulating gloves or rubber insulating gloves with
sleeves while still on the ground and to remove them only after
returning to the ground. A cradle-to-cradle rule requires employees
working from an aerial lift to wear gloves or gloves with sleeves
whenever the aerial lift platform leaves its cradle. A lock-to-lock
rule requires employees working on transformers to wear gloves or
gloves with sleeves from the time they unlock the lock on the
transformer until they close the transformer case and reinstall the
lock.
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NIOSH recommended adopting a ground-to-ground rule, stating:
Ground to ground use of personal protective equipment (PPE)
eliminates the hazard of reaching the energized area before donning
PPE. It also eliminates the reliance on employee judgment in
determining a safe distance to don PPE, and requires the worker to
don PPE before entering an aerial bucket . . . [Ex. 0130]
Other rulemaking participants opposed ground-to-ground and
similarly specific rules (Exs. 0163, 0212, 0225). For example, Ms.
Susan O'Connor with Siemens argued that ``[f]orcing the use of one type
of enforcement strategy, especially one that questions the employee's
competency, can undermine a strong safety culture'' (Ex. 0163). Mr.
James Gartland with Duke Energy did not oppose ground-to-ground and
similar rules, but recommended that any such rule include an exception
to permit employees, during short breaks, to move 3.05 meters (10 feet)
away and to remove their electrical protective equipment (Ex. 0201). He
commented that his company ``has found the occurrence of heat-related
illnesses has been reduced by allowing employees to move the bucket
away from the conductors and remove rubber gloves and sleeves for a
brief rest period'' (id.). Although IBEW did not oppose a ground-to-
ground rule, the union recognized that there may be valid arguments
against such a requirement. Mr. Tomaseski testified:
There are a few factors that mitigate against requiring [rubber
insulating gloves] ground-to-ground in all circumstances. First,
some linemen are concerned that they would have difficulty feeling
the pole while they are climbing if they had to wear rubber gloves
and they, therefore, would be at a greater risk of falling.
Second, if a splinter on the pole [punctures] the glove . . .
while [the employee is] climbing, it may compromise the protective
value of the glove and, therefore, create a hazard for the lineman
who subsequently touches an energized object. [Tr. 893]
In recommending a cradle-to-cradle rule, the union argued that
these factors were not present when an employee is working from an
aerial lift (Tr. 893-894).
OSHA concludes that there is likely to be little risk associated
with wearing rubber insulating gloves while climbing. The practices
required by final Sec. 1926.954(b)(3)(iii) should mitigate any fall
hazards posed by climbing with rubber insulating gloves; this provision
specifies fall protection for employees climbing poles and other
structures. The Agency also believes it is unlikely that splinters will
puncture rubber insulating gloves during climbing. In this regard,
final Sec. 1926.97(c)(2)(vii) requires employees to wear protector
gloves over rubber insulating gloves; protector gloves should eliminate
any risk from small splinters. The Agency believes that employees would
feel any splinter large enough to penetrate the protector gloves and
also would notice any resulting damage to a rubber insulating glove. In
any event, there is little, if any, evidence that accidents occurred as
a result of fall or splinter hazards posed by climbing with rubber
insulating gloves.\262\ On the other hand, evidence of accidents caused
by employees not wearing rubber insulating gloves is pervasive (Exs.
0002, 0003, 0004). As Mr. Tomaseski noted, the electric power
partnership found that ``by far the majority of the accidents were from
contact with energized parts'' (Tr. 892).
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\262\ The record contains descriptions of several accidents
involving falls by employees during climbing, but none of the
descriptions indicates that the use of rubber insulating gloves
caused the fall.
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There is, however, significant evidence, as noted in the summary
and explanation for Sec. 1926.960(g) of the final rule later in this
section of the preamble, that electric power workers encounter heat-
stress hazards and that providing cooling breaks is a recognized method
of reducing such hazards. Adopting a ground-to-ground or cradle-to-
cradle rule would force employees wearing rubber insulating gloves to
either descend and reclimb poles or lower and reraise their aerial lift
platforms to take breaks from wearing the protective equipment. The
Agency suspects that such a requirement could discourage employees from
taking these breaks. Consequently, OSHA is not adopting a ground-to-
ground or cradle-to-cradle rule. Although the Agency is not adopting
ground-to-ground or cradle-to-cradle provisions in the final rule, OSHA
encourages employers to adopt such provisions when appropriate and to
remind employees of the importance of taking cooling breaks when
necessary.
The Agency also decided not to include in the final rule a specific
distance beyond which employees must put on and take off their rubber
insulating gloves. Any such distance would be arbitrary, and OSHA
believes that allowing employers to design work rules appropriate for
their workforces and workplaces is a more reasonable approach.
Consequently, OSHA is adopting paragraph (c)(2)(ii) in the final rule
substantially as proposed. As explained previously under the summary
and explanation for paragraph (c)(1)(iii)(A), the final rule uses the
term ``rubber insulating gloves'' in place of the term ``insulating
gloves'' included in the proposed rule.
Paragraph (d) of the final rule addresses the employee's working
position. The requirements in this paragraph protect employees against
slipping, falling, or accidentally reaching into energized parts. Mr.
Stephen Frost with the Mid-Columbia Utilities Safety Alliance supported
proposed paragraph (d), commenting:
Industry practice and OSHA guidance has always stated that the
worker shall not be within reaching or falling distance when working
near energized lines or equipment. We appreciate OSHA revising the
language to more clearly state what is reaching or falling distance.
[Ex. 0184]
Paragraph (d)(1), which is being adopted without substantive change
[[Page 20456]]
from the proposal, requires the employer to ensure that each employee,
to the extent permitted by other safety-related conditions at the
worksite, works in a position from which a shock or slip would not
cause the employee to contact exposed, uninsulated parts energized at a
potential different from the employee's. Since slips, and even electric
shocks, are not entirely preventable, it is important for the employee
to take a working position so that such an event will not increase the
severity of any incurred injury. OSHA adopted this requirement from
existing Sec. 1910.269(l)(4). There is no counterpart to this
requirement in existing subpart V.
The Agency believes that it is important for employees to work from
positions where a slip or a shock will not bring them into contact with
exposed, uninsulated energized parts unless other conditions, such as
the configuration of the lines involved, would make another working
position safer. The position taken must be the most protective
available to accomplish the task. In certain situations, this work
position may not be the most efficient one. OSHA notes that the
language in paragraph (d)(1) allows for guarding or insulating the live
part as an alternative means of compliance.
Proposed paragraph (d)(2) generally would have required an employee
working near exposed parts energized at 601 volts to 72.5 kilovolts to
be in a position such that he or she could not reach into the
applicable minimum approach distance. In the preamble to the proposed
rule, OSHA requested comments on the need for proposed paragraph (d)(2)
and on whether there are other effective means of protecting employees
from the relevant hazard.
The Southern Company argued that ``[t]he minimum approach distance
contains an ergonomic component that should provide adequate protection
from inadvertent movement'' (Ex. 0212).
OSHA does not agree with Southern Company that the ergonomic
component of the minimum approach distance provides adequate protection
for employees who are working close to, but not on, exposed,
uninsulated energized parts. As explained earlier in the preamble, OSHA
concluded that working extremely close to (that is, near the minimum
approach distance boundary to) energized parts without the use of
electrical protective equipment is not a safe practice and that
existing Sec. 1910.269, which may allow this practice, is not
effective in preventing accidents involving contact with energized
parts by employees who are not using electrical protective equipment.
(See the summary and explanation for final Sec. 1926.960(c)(2)(ii) for
a description of the purpose behind paragraphs (c)(2)(ii) and (d)(2)
and a discussion of the relevant accidents.)
When employees are not working directly on live parts, then nearby
exposed, uninsulated live parts are typically not in their view. Those
parts can be above them,\263\ below them,\264\ behind them,\265\ or to
the side \266\ (Exs 0002, 0003, 0004). As noted previously, OSHA
designed the ergonomic component of the minimum approach distance on
the premise that the employee will detect an error in judging and
maintaining the minimum approach distance and then have time to correct
that error before encroaching on the electrical component of the
minimum approach distance. When exposed, uninsulated live parts are not
in an employee's line of sight, such errors are difficult to detect. In
addition, the Agency believes that, when employees are not performing
work on energized parts, the employees are not paying as much attention
to those parts as to the equipment the employees are servicing and may,
inadvertently, become complacent about the hazards posed by those
parts. In any event, the accident record makes it clear that employees
working without electrical protective equipment near exposed,
uninsulated parts energized at 601 volts to 72.5 kilovolts face an
unacceptable risk of electric shock.
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\263\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=201520301&id=573832&id=14333439.
\264\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=927830&id=839480&id=14373955.
\265\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14403315&id=200350395&id=14346514.
\266\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170672547&id=512269&id=569988.
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An alternative approach would be for OSHA to adopt a more limited
requirement prohibiting employees without electrical protective
equipment from working where they could reach into the electrical
component of the minimum approach distance. The basis of such a
requirement would be that the probability that current could arc to the
employee is not significant at a distance that is farther than the
electrical component of the minimum approach distance from exposed,
uninsulated live parts. However, as the accident data show, employees
often are moving up, back, down, or in other directions away from their
working positions when they contact live parts (id.).\267\ The Agency,
therefore, concludes that requiring employees to work in positions from
which they cannot reach into the electrical component (rather than the
full minimum approach distance) would not protect employees adequately.
Existing Sec. 1910.269(a)(2)(ii)(C) already requires employers to
train their employees in minimum approach distances. In addition, final
Sec. 1926.960(c)(2)(ii) requires employers to ensure that employees
using rubber insulating gloves or rubber insulating gloves and sleeves
don the gloves and sleeves before they get into a position from which
they can reach into the minimum approach distance. OSHA believes that
using the same distance for paragraph (d)(2) will simplify training and
make it easier for employers to establish work rules governing the use
of electrical protective equipment.
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\267\ See, for example, the four accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=573832&id=14373955&id=200350395&id=569988.
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In the preamble to the proposed rule, the Agency discussed how to
comply with OSHA's minimum approach-distance requirements in the
summary and explanation for the proposal's minimum approach distances
specified in Sec. 1926.960(c)(1) (70 FR 34862). Although this
discussion applies equally to Sec. 1926.960(c)(1) in the final rule,
the Agency is moving the discussion to the summary and explanation for
final Sec. 1926.960(d)(2) because it relates to both provisions and to
comments received on both provisions, which OSHA discusses here. The
ergonomic component of the minimum approach distance accounts for
errors in maintaining the minimum approach distance (which might occur
if an employee misjudges the length of a conductive object he or she is
holding), and for errors in judging the minimum approach distance. The
ergonomic component also accounts for inadvertent movements by the
employee, such as slipping. In contrast, the working position selected
to comply with final paragraph (c)(1)(iii) (and paragraphs (c)(2)(ii)
and (d)(2)) must account for all of an employee's reasonably likely
movements and still permit the employee to adhere to the applicable
minimum approach distance. As noted in the preamble to the proposal
(id.), and in final Appendix B, to ensure compliance with minimum
approach distances (the electrical and ergonomic components combined),
the work position selected must account for such reasonably likely
movements as:
[[Page 20457]]
adjusting an employee's hardhat,
maneuvering a tool onto an energized part with a
reasonable amount of over- or under-reaching,
reaching for, and handling, tools, material, and equipment
passed to him or her, and
adjusting tools and replacing components on them, when
necessary during the work procedure.
Figure 1 in final Appendix B depicts an example of the range of
reasonably likely movements by an employee.
OSHA believes that it is important for employers to train employees
not only in the applicable minimum approach distances, but also in how
to maintain those distances. Proposed Appendix B explained this
approach, stating: ``The training of qualified employees required under
Sec. 1926.950 and the job planning and briefing required under Sec.
1926.952 must address selection of the proper working position.'' To
clarify this point, final Sec. 1926.950(b)(2)(iii) requires employers
to train qualified employees in the ``minimum approach distances
specified in this subpart corresponding to the voltages to which the
qualified employee will be exposed and the skills and techniques
necessary to maintain those distances'' (emphasis added to show the new
language). (See the discussion of this provision earlier in this
section of the preamble.) Final Sec. 1926.952(b) requires the job
briefing to cover personal protective equipment requirements and the
procedures employees are to use in performing the work. OSHA interprets
this provision as requiring the job briefing to address the selection
of the proper working position under final Sec. 1926.960(c)(1)(iii)
and (d)(2).
EEI counsel Mr. Stephen Yohay and Mr. Clayton Abernathy with OG&E
Energy Corporation indicated that information in Appendix B to proposed
Subpart V, and the requirements in proposed paragraphs (c)(2)(ii)(a)
and (d), led EEI to believe that OSHA was increasing the ergonomic
component of the minimum approach distance by 0.61 meters, for a total
ergonomic component of 1.22 meters (Tr. 1079-1082). EEI commented:
In the proposed preamble, OSHA states it is necessary to add the
reach component since many injuries resulted from violation of MAD.
EEI requests that OSHA place in the record the evidence on which it
relies to substantiate this change. EEI also suggests that if, in
fact, OSHA's reasoning is correct and employees did cross the
imaginary 24 inch line in the past, why and how does OSHA believe
that employees will not cross a 50 inch line in the future? [Ex.
0227]
Testifying on behalf of EEI, Mr. Abernathy described how increasing
the minimum approach distance by 0.61 meters would restrict some of the
work his company's employees do (Tr. 1055-1078). He described two
scenarios that he claimed would be affected by this increase--an
apprentice line worker working on the secondary conductors on a
distribution transformer and a line worker installing insulating
protective equipment on overhead conductors. The apprentice in Mr.
Abernathy's first example was wearing rubber insulating gloves rated
for the secondary voltage, but not for the 15-kilovolt primary voltage
(Tr. 1058-1059).
As explained previously in this preamble, the ergonomic component
for voltages addressed by EEI's comments is 0.61 meters; it is not 1.22
meters as Messrs. Abernathy and Yohay claimed. The Agency believes that
EEI's confusion stemmed from a common misperception of how minimum
approach distances work in practice. Some employers mistakenly believe
that the ergonomic component of the minimum approach distance accounts
for all movement on the part of the employee. As described previously,
this is not the case. The minimum approach distance sets a boundary
that the employee may not penetrate as he or she is working. To ensure
that employees do not penetrate this boundary as they are working, the
employer must instruct workers how to position themselves so that
reasonably likely movements do not bring the employees inside that
boundary. Paragraph (d)(2) of the final rule ensures that employees who
are not protected against exposure to energized parts are working at a
safe distance from the parts. The final standard generally provides
that an employee performing work near exposed parts energized between
601 volts and 72.5 kilovolts must work from a position where he or she
cannot reach into the minimum approach distance. This positioning
requirement does not apply if the employee is wearing rubber insulating
gloves, being protected by insulating equipment covering the energized
parts, performing work using live-line tools, or performing live-line
barehand work.\268\
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\268\ The proposal provided that paragraph (d)(2) did not apply
to employees ``insulated from the energized parts.'' The language in
the final rule clarifies that the provision does not apply to
employees wearing rubber insulating gloves or protected by
insulating equipment covering the energized parts. Note that
employers must still ensure that employees wearing rubber insulating
gloves maintain the minimum approach distance from energized parts
on which they are not working unless those parts are insulated from
the employee. (See final paragraph (c)(1)(iii).)
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As noted previously, OSHA concluded that there is clear evidence in
the record that approaching too close to energized parts kills and
injures employees (Exs. 0002, 0003, 0004). In Ex. 0004 alone, there
were at least 27 accidents involving employees coming too close to
energized parts without using electrical protective equipment.\269\
There are at least six accidents in the record involving apprentices
coming too close to energized parts without using electrical protective
equipment (Exs. 0002, 0003).\270\
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\269\ There were 27 accidents in which the investigation summary
indicated that an employee who was not using electrical protective
equipment contacted energized parts. There were many other accidents
involving employee contact with energized parts in which the summary
did not indicate whether the employee was using electrical
protective equipment. The 27 accidents can be found at: https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=512269&id=525675&id=573832&id=755199&id=768101&id=819805&id=894196&id=927830&id=982082&id=14238117&id=14242036&id=14333439&id=14367023&id=14392393&id=14402788 and https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14403315&id=14482723&id=170074801&id=170118475&id=170189849&id=170672547&id=170891014&id=171054430&id=200010163&id=200010338&id=201520301&id=201750080.
\270\ See the six accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=200010163&id=201440013&id=14345318&id=170170179&id=789354&id=711960.
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As noted by an OSHA witness at the hearing, employers can protect
the apprentice in Mr. Abernathy's example by ensuring that the
apprentice is working from a position where he or she cannot reach into
the minimum approach distance or, if that is not possible, by
installing electrical protective equipment on the primary conductors to
enable the employee to work within the minimum approach distance of
those conductors (Tr. 1087-1088). According to Mr. Abernathy, the
primary conductor is 1.0 meter (40 inches) from the secondary conductor
on which the apprentice would be working (Tr. 1069, 1071). The minimum
approach distance for a 15-kilovolt primary generally is 0.65 meters
(26 inches).\271\ Thus, the worker could position himself or herself so
that he or she could reach 0.34 meters (14 inches) beyond the secondary
conductor and still be in compliance with final paragraph (d)(2). In
addition, as long as the secondary conductor is below the primary by a
distance that is greater than the minimum approach distance, it should
be possible under the final rule for the apprentice to work on the
secondary without rubber insulating gloves rated for the primary
voltage. If the secondary conductor is closer to the
[[Page 20458]]
primary conductor than the minimum approach distance, the existing
standards (Sec. Sec. 1926.950(c)(1) and 1910.269(l)(2)) already
prohibit employees from working on the secondary conductor without
using electrical protective equipment rated for the primary voltage on
either the primary conductor or the employee.
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\271\ The minimum approach distance for 15 kilovolts is 0.65
meters at elevations of 900 meters or less, but increases at higher
elevations.
---------------------------------------------------------------------------
Final paragraph (d)(2) does not apply to voltages of 600 volts and
less. Much of the work performed at these lower voltages involves the
use of insulating hand tools in a panelboard or cabinet. The chance of
contacting a live part during this work is low because of the layout of
live parts within the enclosure and the use of the insulated tool to
maintain a safe distance from the live parts. The electrical clearances
between energized parts for voltages in this range are small enough
that all energized circuit parts normally will be in front of the
employee, enabling the employee to maintain the required minimum
approach distance easily. This paragraph also does not apply when the
voltage exceeds 72.5 kilovolts, because the minimum approach distances
generally become greater beyond this voltage and because employees
cannot use rubber insulating equipment for protection at these higher
voltages.
Mr. Lee Marchessault of Workplace Safety Solutions recommended that
paragraph (d)(2) apply to exposed parts energized at more than 300
volts rather than 600 volts, noting that this application would expand
the scope of the requirement to ``underground, power plant and meter
work on exposed 480 volt secondary systems'' (Ex. 0196).
As explained previously, and in the preamble to the proposed rule
(70 FR 34865), employees typically use insulated tools to work on this
equipment. In addition, a working position requirement is inappropriate
for this equipment because much of this equipment is at ground level,
where employees easily and frequently adjust their working positions
while they work. (In contrast, when employees are working at elevated
locations, where employees perform most of the energized work on higher
voltages, employees work from a fixed position determined by the
location of an aerial lift platform or their positioning straps.
Therefore, the Agency did not adopt Mr. Marchessault's recommendation
to expand the scope of final paragraph (d)(2).
Proposed paragraph (d)(2) did not apply to situations involving
employees insulated from the energized parts or performing live-line
barehand work. However, many rulemaking participants expressed concern
that proposed paragraph (d)(2) did not fully account for work practices
involving the use of live-line tools. (See, for example, Exs. 0125,
0127, 0149, 0151, 0155, 0159, 0164, 0172, 0179, 0188, 0226, 0471; Tr.
1237, 1245-1246.) The comments of Ms. Tracy Harness with the Northwest
Line Constructors Chapter of NECA typified these concerns:
This requirement proposes to add a greater working distance for
an employee working near energized exposed parts at more than 600
volts, but not more than 72.5 kilovolts if the employee is not
insulated from the energized exposed part or performing live-line
bare-hand work. This additional distance is proposed to prevent an
employee from accidentally reaching into the minimum approach
distance from their working position without protection . . . In
many states employees use insulated sticks to perform work on
energized parts above 600 volts. On page 34862 of the Federal
Register it appears that OSHA recognizes the difference when using
an insulated stick by not requiring this additional distance for
work above 72.5 kilovolts. A number of states do not allow the use
of protective gloves to work on energized parts above 5,000 volts.
There are no requirements for employees to wear insulated gloves
when using an insulated stick.
Will OSHA consider an employee using an insulated stick exempt
from having to maintain the added positioning distance for all
voltages above 600 volts?
If not, we request that OSHA reconsider this issue due to the
increased ergonomic risk it will place on employees. Requiring
employees to hold the stick at a greater distance from the object
they are handling or working on can put more stress on wrists,
elbows and shoulders by changing the leverage point. We do not
believe that the industry fatalities that support the proposed
change occurred while employees were using insulated sticks. [Ex.
0188]
A live-line tool used by an employee to work on an energized part
insulates the employee from that part. As noted earlier and in the
preamble to the proposed rule (70 FR 34862), a live-line tool holds the
energized part at a distance. Using a live-line tool, an employee can
easily maintain minimum approach distances, at least once the tool is
engaged with the energized part. The working position requirement in
proposed paragraph (d)(2) did not apply to employees insulated from the
energized parts, including employees working on live parts with live-
line tools. However, there may be energized parts in the work area
other than the one the worker is handling with the tool, and he or she
would not be insulated from those parts by the live-line tool. Thus, it
was less clear from the language in the proposed rule whether a worker
using a live-line tool on one part would be required to position
himself or herself out of reach of the minimum approach distances from
other energized parts.
OSHA examined the accident reports in Ex. 0004 and found that only
five of the 800 accidents in that database involved employees using the
live-line tool work method approaching too close to an energized part
operating between 600 volts and 72.5 kilovolts (Ex. 0004).\272\ This
compares to the 27 other accidents involving uninsulated employees
coming too close to energized parts noted previously. In addition,
employees using live-line tools generally are looking in the direction
of the live parts, are constantly aware of the presence of energized
parts, and position themselves by means of the live-line tool at a
fixed distance from the energized part on which they are working. Thus,
it is much less likely that these employees (compared to employees not
working on energized parts) will inadvertently encroach on the minimum
approach distances for parts not being worked on. The Agency concludes
that, although there is still some risk for employees using live-line
tools, that risk is much lower than for employees not insulated at all
from energized parts. Consequently, OSHA is adopting the commenters'
suggestion and is exempting work performed with live-line tools from
final paragraph (d)(2). This exemption only applies to work performed
using live-line tools. Thus, an employee who is hanging hardware on a
pole without the use of a tool or electrical protective equipment must
be in a position where he or she cannot reach into the minimum approach
distance of any part energized at 601 volts to 72.5 kilovolts, even if
the employee performs other work on that pole using live-line tools.
OSHA revised the language in Appendix B addressing the issue of proper
work positioning to explain clearly how to comply with the minimum
approach-distance requirements adopted in the final rule.
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\272\ See the five accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170378616&id=170577688&id=170336325&id=170089197&id=792739.
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Paragraph (e) of Sec. 1926.960 in the final rule, which is being
adopted without substantive change from the proposal, addresses the
practices of connecting and disconnecting lines and equipment. Common
industry practice, as specified in the 2002 NESC, Rule 443F,\273\ is
for employees to make connections by connecting the source as the last
item in the sequence and to break connections by removing the source as
the first item in the sequence (Ex. 0077). These practices, specified
by
[[Page 20459]]
paragraphs (e)(1) and (e)(2) in the final rule, will ensure that the
wire or device handled by an employee remains deenergized as long as
possible, thereby minimizing the chance that an electrical accident
will occur. Also, to prevent energizing any disconnected conductors,
employers must ensure that employees keep loose ends of conductors away
from exposed, energized parts, as required by final paragraph (e)(3).
These three provisions, which have no counterparts in existing Subpart
V, duplicate the requirements of existing Sec. 1910.269(l)(5).
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\273\ The 2012 NESC contains the same requirement in Rule 443F.
---------------------------------------------------------------------------
Paragraph (f) of final Sec. 1926.960, which OSHA adopted from
existing Sec. 1910.269(l)(6)(i), provides that, when employees perform
work within reach of exposed, energized parts, the employer must ensure
that each employee removes, or renders nonconductive, all exposed
conductive articles, such as keys or watches, if those articles would
increase the hazards associated with contact with the energized parts.
If an employee wears metal jewelry, he or she could cover the jewelry
so as to eliminate the contact hazard. This requirement does not
preclude workers from wearing metal rings or watch bands if the work
already exposes them to electric-shock hazards and if the metal would
not increase those hazards. (For example, for work performed on an
overhead line, the wearing of a ring would not increase the likelihood
that an employee would contact the line, nor would it increase the
severity of the injury should contact occur.) This requirement protects
employees working on energized circuits with small clearances and high
current capacities (such as some battery-supplied circuits) from severe
burn hazards. The rule also protects workers minimally exposed to shock
hazards from injuries resulting from a dangling chain's making contact
with an energized part. This provision has no counterpart in existing
subpart V.
The North Carolina Department of Labor recommended expanding the
list of prohibited articles or discussing other conductive articles in
the preamble to the final rule (Ex. 0098). The State agency pointed to
an OSHA interpretation related to a comparable provision in existing
Sec. 1910.333(c)(8).
The interpretation to which the North Carolina Department of Labor
referred was an intraagency memorandum dated December 30, 1993, and it
related to whether Sec. 1910.333(c)(8), which is similar to proposed
Sec. 1926.960(f), prohibits metal eyeglasses.\274\ This interpretation
reads as follows:
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\274\ This memorandum is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21350.
Eyeglasses with exposed metal parts are considered ``Conductive
apparel''. As noted in the middle of column 2 of page 32007 of the
preamble published in Volume 55, Number 151 of the Federal Register
on Monday, August 6, 1990, the Electrical Safety Related Work
Practice standard at 1910.333(c)(8) prohibits employees from wearing
conductive objects in a manner presenting an electrical contact
hazard. Normally, the wearing of eyeglasses containing exposed metal
frames (or metal parts of frames) is not considered to present an
electrical contact hazard. However, when the glasses have a metal
type frame and the employee is working with his or her face
extremely close to energized parts or when a metallic chain strap is
attached to the frame for wearing around the neck, an electrical
contact hazard can be present. In such cases, the standard permits
the hazard to be removed by eliminating the chain and wearing either
a protective face shield or appropriate safety glasses over the
---------------------------------------------------------------------------
metal frame optical glasses.
OSHA confirms that this interpretation also applies to paragraph
(f) of the final rule. However, because eyeglasses would rarely pose
the hazards addressed by this provision, the Agency concludes that it
is not necessary to mention eyeglasses as an example of the type of
conductive article prohibited by paragraph (f). Therefore, OSHA is
adopting paragraph (f) in the final rule without substantive change
from the proposal.
Protection From Flames and Electric Arcs
Paragraph (g) of the final rule addresses protective clothing and
other personal protective equipment worn by employees exposed to
hazards posed by flames and electric arcs. OSHA revised the title of
paragraph (g) in the final rule to ``Protection from flames and
electric arcs'' to reflect more accurately that this paragraph
addresses forms of protection other than protective clothing. (For the
same reason, OSHA included language in final paragraph (g)(5) to be
clear that that provision requires both protective clothing and other
protective equipment.) In the 1994 rulemaking on Sec. 1910.269, OSHA
determined that electric power generation, transmission, and
distribution workers face a significant risk of injury from burns due
to electric arcs (59 FR 4388). In that rulemaking, OSHA also concluded
that certain fabrics increase the extent of injuries to employees
caught in an electric arc or otherwise exposed to flames (59 FR 4389).
Therefore, the Agency adopted two rules: (1) Existing Sec.
1910.269(l)(6)(ii), which requires that employers train employees
exposed to flames and electric arcs in the hazards related to the
clothing that they wear, and (2) existing Sec. 1910.269(l)(6)(iii),
which requires employers to ensure that employees exposed to flames or
electric arcs do not wear clothing that, when exposed to flames or
arcs, could increase the extent of injuries sustained by the workers. A
note following existing Sec. 1910.269(l)(6)(iii) indicates the types
of clothing fabrics that the Sec. 1910.269 rulemaking record
demonstrated were hazardous when worn by employees exposed to electric
arcs, namely, acetate, nylon, polyester, and rayon. The note explains
that the standard prohibits the use of clothing made from these types
of fabric unless the employer can demonstrate that the fabric was
treated to withstand any relevant conditions or the employee wears it
in a manner that eliminates the hazard.
Need for protection from electric arcs and hazard assessment. Even
after existing Sec. 1910.269(l)(6) became effective,\275\ employees
continue to sustain burn injuries when working on energized lines and
equipment. In the preamble to the 2005 Subpart V proposal, OSHA noted
that, from January 1, 1990, to October 30, 1994, there were 46
accidents investigated by Federal OSHA or State-plan occupational
safety and health agencies involving burns addressed later by Sec.
1910.269(l)(6)(iii) (70 FR 34866). These 46 accidents resulted in 71
total injuries (id.). Averaged over this period, there were 9.5
accidents and 14.7 injuries per year. Also in the preamble to the 2005
proposal, OSHA noted that, from November 1, 1994 (when Sec.
1910.269(l)(6)(iii) became effective), to December 31, 1998, there were
17 relevant accidents resulting in 26 injuries (id.). Averaged over
this period, there were 4.0 accidents and 6.2 injuries per year. Thus,
while the clothing rule in Sec. 1910.269 appeared to reduce the number
of relevant accidents and injuries by more than 50 percent, OSHA
believed that the remaining risk of burn injury was still serious and
significant when it published the proposal in 2005.
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\275\ The original Federal Register notice promulgating Sec.
1910.269 set an effective date for Sec. 1910.269(l)(6) of May 31,
1994 (59 FR 4320). However, OSHA subsequently stayed the enforcement
of Sec. 1910.269(l)(6)(iii) until November 1, 1994 (59 FR 33658;
June 30, 1994).
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OSHA based its belief that the risk of burn injury was serious and
significant on two assumptions. First, the accidents identified in the
2005 preamble
[[Page 20460]]
represented only a small fraction of the accidents that occurred during
this period because employers must report to the Agency only accidents
involving a fatality or three or more hospitalized injuries (29 CFR
1904.39(a)). In this regard, OSHA generally does not investigate
accidents that are not reported by employers (see OSHA directives CPL
02-00-150 and CPL 02-00-094). Therefore, OSHA does not investigate, or
have documentation of, most injury-producing accidents, even serious
ones, so data on these accidents are not included in the information
that OSHA reviewed. Second, the reported burn injuries identified in
the 2005 preamble were extremely serious and costly. Eighty-four
percent of the burn injuries were fatalities or required
hospitalization (70 FR 34866). Eighty-seven percent of the accidents
for which the report lists the severity of the injury involved third-
degree burns (id.). Such burns are extremely painful and costly,
typically requiring skin grafts and leaving permanent scars.
Dr. Mary Capelli-Schellpfeffer testified as OSHA's expert witness
on the subject of protecting workers from the hazards posed by electric
arcs. Dr. Capelli-Schellpfeffer received her medical degree from the
University of Florida in 1982. She also holds a master's degree in
public administration. Following her postgraduate medical training and
several years in private practice, Dr. Capelli-Schellpfeffer served as
the medical director of Wisconsin Energy Company, which included an
electric utility and a nuclear power generating plant. She joined the
University of Chicago, Department of Surgery Faculty, in 1993, where
she served as the director of the hyperbaric unit of the University of
Chicago Burn Center. Since 1999, she has worked as a consultant,
researcher, and teacher, and has treated employees in outpatient
clinical settings. She is licensed as a physician in Wisconsin,
Illinois, and Maryland, and she is board certified by the American
College of Preventive Medicine. Dr. Capelli-Schellpfeffer is also a
member of the American College of Occupational and Environmental
Medicine and a fellow of IEEE (Tr. 175-177).
In her prepared testimony for the 2006 public hearing, Dr. Capelli-
Schellpfeffer described the physical properties of an electric arc and
possible injury following exposure to an arc as follows:
[A]n electric arc exposure in a 480 V installation with 22.6 kA
available current is . . . captured on video from a high voltage
test laboratory. . . . In the . . . test, data results showed peak
monitored temperature exceeded 225 degrees C in 10 ms at the
mannequin's hand, and at the mannequin's neck at 120 ms. Cooling of
the hand to 70 degrees C required more than 2500 ms.
The injuries that accompany high temperature exposures at the
body surface are commonly referred to as skin burns. High
temperature exposures that occur volumetrically, or that distribute
within the body's tissues, are also called burns. The term burn
generally refers to a physico-chemical change in the human tissue.
For example, most people are familiar with the appearance of a
superficial sunburn, and how painful this can be. As the skin's
appearance changes more severely, the burn trauma is more profound,
and can affect other organ systems. When skin changes are
irreversible and irreparable, the trauma is severe.
Other organs beside the skin can be burned. The mechanism or way
organ injury unfolds in response to temperature is again sensitive
to the temperature peak, duration, and biophysical processes.
Additionally, the form of energy which creates the temperature
rise can influence the injury, once more because of biophysical
processes. For example, temperature change in the eye and
recognition of the resulting injury from conductive heat exposure
(like a piece of molten metal on the cornea) will be different than
the injury from a radiation exposure (like UV light).
The latent heat of melting subsequent to an electric arc can
also serve as an ignition hazard for clothing. This means that along
with the hazard from an arc's heat burning the skin, there is
additional possibility of severe harm from the arc burning up
clothing which lies against the skin. Burning clothing against the
skin creates damage to the skin through conductive heating for the
extended time which might be necessary to extinguish the clothing
and start cooling.
* * * * *
[T]est results illustrated the high degree of variability in
electric arc faults and led to excerpts of video images into time-
lapsed photographs. The test results also provided exposure data.
Finally, the stop action frames of video recordings permitted
visualization of the dynamic changes in the tests involving the
mannequin worker.
Of particular note in the stop action frames of video recordings
is the explosive speed and ``blast'' character of electric arcs.
These images allow for the viewing of a destructive plasma ball,
flames, and waves of air, smoke, and other gases.
The heating from the sub-second thermal expansion of air and
vaporization by sublimation of metallic conductors leads to pressure
waves, referred to as the ``thermo acoustic effect'' of an electric
arc.
* * * * *
[A picture] illustrates the extent of injury that can follow an
electric arc exposure. Eyes, ears, face, skin, limbs, and organs are
affected. Basic bodily function, including the ability to breath[e],
eat, urinate, and sleep are completely changed. For this patient,
initial medical treatment cost more than $650,000, including five
surgeries; $250,000 for reconstructive surgeries for five subsequent
admissions; and $250,000 for [5] years of rehabilitation including
over 100 physician visits and numerous therapy sessions. These costs
represent only direct medical expenditures, without inclusion of
indirect employer and family costs . . . . [Ex. 0373; emphasis
included in original]
Dr. Capelli-Schellpfeffer's testimony reveals the power and injury-
producing effects of electric arcs. She also highlights the potential
extent and costs of these injuries.
OSHA's existing clothing requirement in Sec. 1910.269 does not
require employers to protect employees from electric arcs through the
use of flame-resistant (FR) clothing. It simply requires that an
employee's clothing do no greater harm. Because the remaining risk to
power workers from electric arcs is serious, the Agency proposed to
revise the standard to require the use of flame-resistant clothing,
under certain circumstances, to protect employees from severe burns. As
OSHA noted in the preamble to the proposal (70 FR 34866), the electric
power industry is beginning to recognize this need, as evidenced by the
many employers that provide flame-resistant clothing to employees (see,
for example, Ex. 0080), in ASTM standards that provide for arc ratings
of protective clothing \276\ (see, for example, Exs. 0061, 0065, 0131,
0326), and by the adoption of protective-clothing requirements in the
2007 NESC \277\ (Ex. 0533). The National Fire Protection Association
also recognizes the need to protect employees working on energized
equipment from the hazards posed by electric arcs (see, for example,
Ex. 0134).
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\276\ ASTM also has standards for other arc-protective
equipment, including ASTM F2178-08, Standard Test Method for
Determining the Arc Rating and Standard Specification for Face
Protective Products.
\277\ The 2012 NESC also contains protective-clothing
requirements.
---------------------------------------------------------------------------
When OSHA promulgated Sec. 1910.269, there were no standards for
clothing to protect employees from the thermal hazards resulting from
electric arcs. Since then, ASTM adopted such standards (see, for
example, Exs. 0061, 0065, 0131, 0326). These standards ensure that
clothing does not ignite and that it is rated to provide protection
against a specific level of heat energy. Manufacturers label apparel
meeting the ASTM standards with the amount of heat energy that the
clothing can absorb under laboratory test conditions without letting
through sufficient heat to cause a second-degree burn.\278\ Such
clothing
[[Page 20461]]
currently is widely available in ratings from about 4 cal/cm \2\ to
over 50 cal/cm \2\ (Tr. 412). In general, the higher the rating, the
heavier the clothing; however, lighter fabrics now provide a level of
protection equivalent to heavier fabrics used in the past (Tr. 440).
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\278\ OSHA explains the arc rating for clothing in the summary
and explanation for final paragraph (g)(5), under the heading
Selecting arc-rated protective clothing and other protective
equipment, later in this section of the preamble.
---------------------------------------------------------------------------
Some rulemaking participants generally supported OSHA's proposal to
require the use of FR clothing \279\ in certain circumstances. (See,
for example, Exs. 0155, 0230, 0235, 0241, 0505; Tr. 895-897.) IBEW,
ESCI, and the Independent Electrical Contractors, among others,
supported FR clothing requirements (Exs. 0155, 0230, 0241, 0505; Tr.
895-897). ORC voiced general support for the proposal's approach to
arc-flash protection, commenting:
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\279\ The final rule requires arc-rated clothing (which also is
flame-resistant) in some circumstances and FR clothing in others.
When the distinction is unimportant, as when discussing general
comments on the need for protective clothing, OSHA uses the term
``FR clothing,'' even though the final rule may require that
clothing also be arc rated. For a detailed explanation of the
difference between FR clothing and arc-rated clothing, see the
summary and explanation for final paragraph (g)(5), under the
heading Selecting arc-rated protective clothing and other protective
equipment, later in this section of the preamble.
ORC generally supports the proposed requirements to protect
employees from the thermal hazards of electric arcs. Assessing the
potential for employee exposure to hazards from flames or electric
arcs is appropriate for employees working with or near energized
equipment and where their work clothing could be ignited directly by
molten metals or electric arcs or by flammable materials ignited by
an electric arc. Prohibiting the wearing of clothing that could melt
or ignite and requiring the wearing of flame-resistant and
appropriate arc-rated clothing based on the extent of the hazards
---------------------------------------------------------------------------
present are also appropriate. [Ex. 0235]
Many electric utility representatives generally opposed the
proposed requirements for protection from electric arcs. (See, for
example, Exs. 0177, 0183, 0202, 0220, 0227, 0233, 0238, 0401; Tr. 371-
374, 1093-1104, 1184-1185.) Some of these rulemaking participants
suggested that the requirements in existing Sec. 1910.269 were
sufficiently protective and that there was insufficient evidence of a
need to adopt more protective requirements. (See, for example, Exs.
0177, 0181, 0227.) For instance, Consumers Energy stated that, in its
experience, existing Sec. 1910.269(1)(6)(iii) ``has been largely
effective'' (Ex. 0177). Some commenters argued that the accidents that
occurred were the result of employees violating safety-related work
rules. (See, for example, Exs. 0152, 0238.) For instance, Mr. Frank
Owen Brockman with Farmers Rural Electric Cooperative Corporation
commented: ``Most people are . . . injured not by arcs and their heat,
but by not following the simple, most basic rules'' (Ex. 0401).
OSHA acknowledges that the adoption of existing Sec. 1910.269 in
1994 led to a reduction in the number (and potentially the severity) of
burn and other injuries incurred by power line workers exposed to
electric arcs. However, the Agency concludes that existing Sec.
1910.269 has not been sufficiently protective in preventing these
injuries.
As noted earlier, the 6.2 injuries per year that OSHA identified as
being caused by electric arcs represent only a small fraction of such
injuries experienced by electric power generation, transmission, and
distribution workers. Moreover, the vast majority of the injuries OSHA
identified are extremely serious, such as the accident described in Dr.
Capelli-Schellpfeffer's testimony.
OSHA's final regulatory analysis estimates that there are 444
serious injuries occurring each year during work addressed by the final
rule. This estimate was derived by multiplying the 25 serious injuries
actually reported annually over the period examined by a specified
correction factor to account for undercounting. (See Section VI, Final
Economic Analysis and Regulatory Flexibility Analysis, later in the
preamble to the final rule.) Multiplying the 6.2 reported serious arc-
related injuries by the ratio of 444 estimated injuries to 25 reported
injuries yields an estimate of 110 serious arc-related injuries still
occurring each year. As noted earlier, the vast majority of these
injuries involve third-degree burns.
Existing Sec. 1910.269 requires extensive training in electrical
safety-related work practices, and evidence in the record indicates
that workers covered by this final rule receive extensive training in
these practices and are highly qualified to perform electric power
generation, transmission, and distribution work. Mr. Albert Smoak with
Southwestern Electric Power Company stated, ``We have a very extensive
apprentice program. And so we spend lots of money doing that. Our
apprentices are very well trained'' (Tr. 1229). Mr. William Mattiford
of Henkels & McCoy testified, ``Employees are trained either by Henkels
and McCoy or other construction companies or have undergone extensive
training in a certified apprenticeship program'' (Tr. 1318-1319).
Similar statements appear elsewhere in the rulemaking record. (See, for
example, Tr. 1238-1239.) As the data show, however, serious arc-related
incidents continue to occur during work covered by this final rule.
Even Mr. Brockman recognized that ``in the majority of [accidents], the
fatality involved [a] worker who had been appropriately trained for the
exposure'' (Tr. 1278).
It would be contrary to the purposes of the OSH Act for the Agency
to set standards based on an expectation that there will be perfect
compliance with work-rule requirements. To be effective, such work-rule
provisions rely, in part, on employee compliance with employer work
practices. Because there will always be occasional instances of
noncompliance with work rules, OSHA standards incorporate secondary
protective measures. Moreover, arcs can occur as a result of
circumstances that work rules cannot control. For example, electric
arcs can result from accidents, such as an employee's dropping a tool
onto energized parts (Ex. 0004 \280\). According to Dr. Capelli-
Schellpfeffer, other causes of electric arcs on electric utility
systems include transient overvoltage disturbances (such as lightning,
switching surges, arcing ground fault in ungrounded systems),
mechanical breaking, cracking, loosening, abrading or deforming of
static or structural parts, and shorting by animals (Ex. 0373). These
types of electric arcs generally do not result from poor work
practices. Exhibit 0004 describes 100 accidents involving electric
arcs. More than 10 percent of those accidents involved equipment
failure or internal faults.\281\ Dr. Capelli-Schellpfeffer testified
about one of the reasons for this type of event:
---------------------------------------------------------------------------
\280\ See, for example, the accident described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=201841061.
\281\ See the 12 accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=201340395&id=170749873&id=170632699&id=170762769&id=14343594&id=170238109&id=170891899&id=170358428&id=170888259&id=170727697&id=14241863&id=170193353.
There is more available power in the electric system, and the
higher availables put more stress, electromechanical stress, on the
infrastructure, at the same time that the infrastructure that we
have installed is mature. It is aging. And so there is a transition
in the experience of the power systems from fairly low levels of
available power and a relatively young infrastructure from the time
of the 1950s and `60s, to where we are today at the beginning of the
21st century where the availables are orders of magnitude higher,
---------------------------------------------------------------------------
and the infrastructure is far more mature. [Tr. 205-206]
IBEW explained:
Arcs can occur for reasons totally independent of the conduct of
employees or the utilities or contractors. Thus, arcs can result
from the presence of rodents, changes in mechanical properties,
environmental
[[Page 20462]]
conditions or the amount of stress that increasing amounts of
available power are putting on the aging infrastructure. [Tr.] 205,
207. Arc events are complicated and variable, and no one strategy
for preventing or protecting against them will be ``maximally
protective.'' Moreover, whatever the reason for an arc flash, the
fact is that they occur in the electrical transmission and
distribution industry, and there are measures that can be taken to
minimize the hazard they pose to employees. As Dr. Capelli-
Schellpfeffer noted, employee protection requires a ``multifactorial
approach,'' [Tr.] 210, which includes the use of FR clothing so that
if all else fails, employees will remain protected. [Ex. 0505]
The Agency, thus, continues to believe that further reductions in
the number and severity of arc-flash-related injuries will result from
adopting requirements that provide protection from electric arcs in a
way that supplements the existing requirements in Sec. 1910.269
designed to prevent electric arcs and the ignition of clothing when
arcs do occur. OSHA concludes that, under existing Sec. 1910.269 and
subpart V, the risks associated with electric arcs warrant additional
protection for employees.
The Agency does agree with APPA, however, that protective clothing
``is not a comprehensive solution to eliminating fire related injuries
in [the electric utility] industry'' (Ex. 0504). Paragraph (g) of the
final rule protects employees in case an electric arc occurs in spite
of other provisions in the final rule designed to prevent them from
happening in the first place.
The National Association of Manufacturers (NAM) recommended that,
even if the Agency found that there is a significant risk of arc-flash
burns for activities covered by this final rule, it should state
clearly that no findings indicate whether there is significant risk for
activities outside the scope of the final rule (Ex. 0222). The
association maintained that Sec. Sec. 1910.132 and 1926.95 do not
presently require arc-flash hazard assessments or arc-rated clothing
and that there is no justification for citations under those standards
or the general duty clause. NAM also recommended that the Agency
instruct its enforcement personnel not to issue such citations.
The risk findings OSHA makes in this preamble regarding hazards
posed by electric arcs address only the types of work covered by this
final rule. However, some existing general industry and construction
standards already address these hazards. For example, Sec.
1910.335(a)(2)(ii) requires the use of protective shields, barriers, or
insulating materials ``to protect each employee from shock, burns, or
other electrically related injuries while that employee is working . .
. where dangerous electric heating or arcing might occur'' (emphasis
added). Furthermore, Sec. 1926.95(a) requires personal protective
equipment ``wherever it is necessary by reason of hazards of processes
or environment, chemical hazards, radiological hazards, or mechanical
irritants encountered in a manner capable of causing injury or
impairment in the function of any part of the body through absorption,
inhalation, or physical contact.'' Also, the generally applicable PPE
provisions for both general industry and construction--Sec. Sec.
1910.132(a) and 1926.95(a)--specifically mention ``protective
clothing'' as one form of required protection. The Agency described its
enforcement policy relating to the protection of employees from
electric-arc hazards in certain situations not covered by this final
rule in several letters of interpretation. (See, for example, the
November 14, 2006, letter to Ms. Joanne Linhard and the February 29,
2008, letter to Mr. Brian Dolin.\282\)
---------------------------------------------------------------------------
\282\ The Dolin letter is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=25973.
---------------------------------------------------------------------------
Several commenters argued against the proposed requirements for
arc-protective clothing on the grounds that it is expensive and
uncomfortable. (See, for example, Exs. 0158, 0183, 0202, 0229, 0233,
0239.) For instance, NRECA commented:
Data so far suggest that arc protective clothing is expensive
and is uncomfortable to wear, especially in hot and humid climates.
Of course, the discomfort in wearing arc protective clothing is
largely because it must act as a heat shield and, therefore, it is
inherently bulky. [Ex. 0233]
OSHA finds that the costs associated with the requirements of
paragraph (g) of the final rule are commensurate with the benefits
resulting from those requirements. (For a detailed response to this
issue, see the discussion of comments on balance of risk and costs in
employing protective equipment to prevent arc-related burns in Section
VI, Final Economic Analysis and Regulatory Flexibility Analysis, later
in the preamble to the final rule.)
As explained later in this section of the preamble, OSHA determined
that the PPE required by paragraph (g) of the final rule is not likely
to be unduly uncomfortable for employees to wear. In any event, the
Agency does not believe that discomfort alone would justify deleting
Sec. 1926.960(g) from the final rule. Complaints that PPE is
uncomfortable have been common throughout the Agency's history. For
example, employees have complained that hard hats and eye protection
are too uncomfortable to wear. (See, for example, I.T.O. Corp. of New
England v. OSHRC, 540 F.2d 543, 546 (1st Cir. 1976), noting ``employee
complaints that the [hard] hats created minor inconveniences e.g.,
because they were too heavy, too light, too hot, or too cold''; and
Lewis County Dairy Corp., 2006 WL 3247249, at *10 (03-1533, 2006)
(ALJ), noting that ``[the plant manager] knew that employees did not
always wear eye protection and that it was difficult to get them to do
so as they found it uncomfortable.'') In this rulemaking, the tree
trimming industry complained that employees find body harnesses
uncomfortable. (See, for example, Exs. 0174, 0200, 0219.) Although OSHA
generally advises employers to take the comfort of protective equipment
into consideration when selecting appropriate protective items for
their employees, the Agency concludes that the potential for complaints
about comfort does not outweigh the strong evidence that there is a
safety need for employees covered by this final rule to use PPE when
exposed to electric-arc hazards.
Paragraph (g)(1) of the final rule, which is being adopted without
substantive change from the proposal, requires the employer to assess
the workplace to identify employees exposed to hazards from flames or
electric arcs.\283\ This provision ensures that the employer evaluates
employee exposure to flames and electric arcs so that employees who
face such exposures receive the required protection. Because final
Sec. 1926.960 applies to work performed on or near exposed, energized
parts of electric circuits, employers do not need to conduct
assessments under paragraph (g)(1) for employees who do not perform
such work. However, until the employer ensures the complete
deenergization of a line or part of an electric circuit following the
procedures required by final Sec. 1926.961, including any required
testing and grounding, the line or part must be considered and treated
as energized as required by final Sec. 1926.960(b)(2). Also, final
paragraphs (g)(2) through (g)(5) protect employees only from the
thermal hazards posed by flames and electric arcs. Therefore, if
[[Page 20463]]
the hazard assessment required by paragraph (g)(1) shows employee
exposure to other hazards, then other standards, such as Sec. Sec.
1910.132(a) and 1926.95(a), may require the employer to provide PPE for
those hazards. (See the discussion under the heading Protecting
employees from flying debris from electric arcs, later in this section
of the preamble.)
---------------------------------------------------------------------------
\283\ Under paragraph (g)(1), employers need not identify
employees by name. The required identification can also be
occupation based, task based, or location based provided that each
employee exposed to hazards from flames or from electric arcs
receives the protection that paragraph (g) requires.
---------------------------------------------------------------------------
Final paragraph (g)(1) requires the employer to assess the
workplace to identify employees ``exposed to hazards from flames or
from electric arcs.'' A few commenters requested that OSHA define this
phrase in the final rule (Exs. 0170, 0222, 0237). These commenters
argued that simply operating electric equipment, such as a disconnect
switch in an electrical box, does not pose a significant risk of injury
from an electric arc. For example, the American Forest & Paper
Association stated these concerns as follows:
[W]e are concerned that the language of proposed Sections
1910.269(l)(11) and 1926.960(g) could have unintended consequences
if interpreted to apply to employees not exposed to a significant
risk * * *
* * * * *
[W]e do not believe the individual who opens or closes the
electrical disconnect on an enclosed electrical box or panel with
the cover on/closed would be exposed to a significant risk of harm
from arc flash hazards, but that is not clear from the proposed
regulatory text or the preamble. A contrary interpretation would
involve a huge increase in the cost of both the proposed standards
and their potential extension outside the Electric Power Sector.
[Ex. 0237; emphasis in original; footnote omitted.]
If the employer properly installs and maintains enclosed equipment
and if there is no evidence of impending failure, the risk that an
electric arc will occur is low enough that the Agency would not deem
there to be exposure to electric-arc hazards.\284\ For the purposes of
final paragraph (g), OSHA will consider an employee ``exposed'' to
electric-arc hazards whenever there is a reasonable likelihood that an
electric arc will occur in the employee's work area. The Agency
considers there to be a reasonable likelihood that an electric arc will
occur whenever the probability of such an event is higher than it is
for the normal operation of enclosed equipment.\285\
---------------------------------------------------------------------------
\284\ There is still a low risk that the equipment will fail
(with or without an employee operating it); however, that risk is
low enough that no arc-flash protection is necessary. This risk is
equivalent to the risk encountered by employees every day when they
turn on the lights.
\285\ Basically, OSHA considers there to be a reasonable
likelihood that an electric arc will occur when an employee operates
enclosed electric equipment in a manner that is not in accordance
with the manufacturer's recommendations (that is, normal operation)
or when an employee operates enclosed electric equipment that the
employer has not maintained properly.
---------------------------------------------------------------------------
In contrast, whenever the risk that an arc will occur is higher
than the risk of such an occurrence posed by the normal operation of
enclosed equipment, the Agency considers electric-arc hazards to be
present. For example, operating equipment that is not enclosed (for
example, racking in a circuit breaker) poses such a risk (Ex. 0004
\286\). Conductive objects can fall onto exposed live parts and cause
an arc. Evidence that the equipment may be defective, for example,
arcing noises or unusual behavior or heating, indicates that there is
employee exposure to the hazards of electric arcs (id. \287\). Also,
working near energized parts exposes employees to electric-arc hazards
whenever the employee or another conductive object can contact those
energized parts and other parts at a different potential (id. \288\).
(See the definition of ``exposed'' and the summary and explanation for
final Sec. 1926.960(b)(3), earlier in this section of the preamble.)
---------------------------------------------------------------------------
\286\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14328736&id=200962322&id=170197156.
\287\ See, for example, the two accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170762769&id=170204622.
\288\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170054258&id=170614002&id=170611057.
---------------------------------------------------------------------------
With respect to the American Forest & Paper Association's comment
about opening and closing disconnects in an enclosed electrical box,
evidence in the record indicates that equipment enclosures do not
always provide adequate protection against electrical faults (Ex.
0373). A paper by Jones et al. \289\ described the results of one
arcing-fault test as follows: ``the fault blew the door open and
progressed up the vertical bus, completely destroying the vertical
section of the [motor control center]'' (id.). A paper by Land \290\
described problems the Navy had in 1979 with arcing faults in
switchboards: ``These arcs could completely destroy a switchboard
within a matter of seconds'' (id.). Although these events may be
uncommon, OSHA believes that it is appropriate for the standard to
require the employer to assess the hazards posed by different
operations and distinguish conditions that expose employees to
electric-arc hazards from conditions that do not. For example,
employers may consider a properly maintained switch as posing no
electric-arc hazards when an employee is opening it under normal
conditions. On the other hand, if there is evidence that the switch may
be faulty or if the employee is opening the switch to troubleshoot the
circuit, OSHA would expect the employer to assume that the switch does
pose electric-arc hazards. Evidence that a switch may be faulty can
include the presence of arcing or unusual noise from the switch,
abnormally high temperatures around the switch, and safety bulletins
from the switch manufacturer indicating that the device might fail
under certain operating conditions. Thus, OSHA concludes that it is not
always safe to operate an enclosed switch and, therefore, is not
generally exempting such activities from the hazard-assessment
requirement in final paragraph (g)(1) or any of the other provisions in
final paragraph (g).
---------------------------------------------------------------------------
\289\ Jones, R. A., Liggett, D. P., Capelli-Schellpfeffer, M.,
Macalady, T., Saunders, L. F., Downey, R. E., McClung, L. B., Smith,
A., Jamil, S., Saporita, V. J., ``Staged Tests Increase Awareness of
Arc-Flash Hazards in Electrical Equipment,'' IEEE Transactions on
Industry Applications Society, 36(2): 659-667, March-April 2000.
\290\ Land III, H. B., ``The Behavior of Arcing Faults in Low
Voltage Switchboards,'' 2005 IEEE ESTS, Philadelphia, pp. 133-140,
2005.
---------------------------------------------------------------------------
OSHA does not believe that applying paragraph (g)(1) of the final
rule in this manner will impose substantial extra costs on employers.
The Agency anticipates that, in the vast majority of cases, the
employer will determine that employees operating enclosed switches will
have no exposure to hazards from electric arcs. On the basis of the
foregoing discussion, it should be clear that the only occasions that
an employee performing a switching operation would have exposure to
electric-arc hazards under paragraph (g)(1), and, thus, be required to
use arc-rated protection, would be if: a switch or other disconnect may
be faulty (which should be rare); an employee operates a switch outside
its rating \291\ (which also should be rare), or an employee is
performing troubleshooting or repair on the switch or a circuit
controlled by the switch. In the latter case, the employee will be
exposed to those same hazards during the troubleshooting or repair
activities, when appropriate arc-flash protection would be required
anyway. For the rare cases in which the employer has reason to believe
that the switch might fail and expose an employee to an electric-arc
hazard, the protection afforded by arc-flash protection would be
necessary.
[[Page 20464]]
However, the need to outfit the employee in arc-flash protection in
such cases will serve as an incentive to effect repair of the switch
and remove the hazard.
---------------------------------------------------------------------------
\291\ Operating a switch or other disconnect outside its rating
is prohibited by Sec. 1926.960(k) of the final rule.
---------------------------------------------------------------------------
Some commenters argued that some utilities perform work with live-
line tools, which limits employee exposure to hazards posed by electric
arcs and makes FR clothing unnecessary. (See, for example, Exs. 0125,
0171, 0179, 0188, 0226.) NECA also argued that 40-cal/cm\2\ arc-flash
suits with hoods would reduce manual dexterity to the point that they
would interfere with the employee's ability to use live-line tools (Ex.
0171).
OSHA agrees that work with live-line tools exposes employees to a
lower incident-energy level than work directly on energized parts with
rubber insulating gloves because employees working with live-line tools
are normally farther from an electric arc than employees using gloves.
(The tables in Appendix E use a method of estimating heat energy that
assumes that employees using live-line tools will be substantially
further away from the arc than employees using rubber insulating
gloves.) All of the incident-energy calculation methods (described
later in this section of the preamble) result in energy estimates that
are approximately inversely proportional to the square of the distance.
This proportion means that, when the employee is twice as far from the
electric arc, he or she has exposure to no more than a quarter of the
energy. OSHA does not believe that there are many, if any, working
conditions that would expose an employee using a live-line tool to an
incident energy of 40-cal/cm\2\. NECA's example using clothing
appropriate for such high exposure contradicts its claim that employees
using live-line tools face reduced exposures.
As discussed later in this section of the preamble, final paragraph
(g)(4)(iv) requires FR clothing when the estimated incident-energy
levels are more than 2.0 cal/cm\2\. If live-line tool work practices
limit incident-energy levels to that value or less, then paragraph
(g)(4) may not require flame-resistant clothing. However, clothing can
ignite even at low incident-energy levels. For example, an arc can
ignite insulating fluid in transformers and other equipment, which
could ultimately ignite clothing (Ex. 0004 \292\). Current passing
through grounding conductors can melt those conductors and ignite
clothing (id. \293\). Hot debris from faulted equipment can spew out
and ignite clothing (Exs. 0342, 0373). Final paragraph (g)(4), as
described more fully later in this section of the preamble, requires
flame-resistant clothing in those scenarios. OSHA is not exempting
live-line tool work from the hazard assessment or other requirements in
paragraph (g) of the final rule. Employers must account for the
possibility of clothing ignition from sources other than incident heat
energy in the hazard assessment required by paragraph (g)(1) of the
final rule.
---------------------------------------------------------------------------
\292\ See the seven accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=200671253&id=201340395&id=170762769&id=170632699&id=1450477
3&id=14343594&id=837815.
\293\ See the accident described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=596304.
---------------------------------------------------------------------------
The American Forest & Paper Association commented that the proposed
definition of ``exposed'' in Sec. 1926.968 does not seem applicable to
the use of the word ``exposed'' in proposed Sec. 1926.960(g) because
the definition refers to a conductor or part rather than a person (Ex.
0237).
OSHA agrees that the definition in final Sec. 1926.968 relates
only to parts of electric circuits; it does not address employee
exposure to hazards other than exposure to live parts.\294\ To clarify
the application of the definition of ``exposed'' in Sec. 1926.968 of
the final rule, OSHA is adding the parenthetical phrase ``(as applied
to energized parts)'' to the defined term ``exposed.''
---------------------------------------------------------------------------
\294\ Several provisions in subpart V in addition to final Sec.
1926.960(g) refer to employee exposure.
---------------------------------------------------------------------------
Estimating incident heat energy.\295\ Once an employer determines
the employees exposed to hazards from flames or electric arcs, the next
step in protecting these employees is to determine the extent of the
hazard. Paragraph (g)(2) of the final rule, which OSHA revised from the
proposal as described later in this section of the preamble, requires
the employer to make a reasonable estimate of the incident heat energy
to which each employee exposed to electric-arc hazards would be
exposed. Under final paragraph (g)(5), employers must use this estimate
to select appropriate PPE.
---------------------------------------------------------------------------
\295\ This preamble uses the term ``incident energy'' as a
synonym for ``incident heat energy.''
---------------------------------------------------------------------------
As noted in the preamble to the proposal, OSHA is aware of various
methods of calculating values of available heat energy from an electric
circuit (70 FR 34866-34867). Table 10, later in this section of the
preamble, lists methods that were available when OSHA proposed
paragraph (g)(2). Each method requires the input of various parameters,
such as fault current, the expected length of the electric arc, the
distance from the arc to the employee, and the clearing time for the
fault (that is, the time the circuit protective devices take to open
the circuit and clear the fault). Some of these parameters, such as the
fault current and the clearing time, are known quantities for a given
system. Other parameters, such as the length of the arc and the
distance between the arc and the employee, vary depending on what
happens to initiate the electric arc and are estimated parameters. It
should be noted that NFPA 70E-2004 Annex D contains three different
methods of estimating incident heat energy: (1) a method based on a
paper by Lee entitled ``The Other Electrical Hazard: Electric Arc Blast
Burns,'' \296\ also known as the ``Lee equation''; (2) a method based
on the Doughty, Neal, and Floyd paper, which Table 10 lists separately;
and (3) the IEEE 1584 method, which Table 10 also lists
separately.\297\ The following discussion refers to the method based on
the Lee equation as the NFPA 70E Annex D method.\298\
---------------------------------------------------------------------------
\296\ Lee, R. H., ``The Other Electrical Hazard: Electric Arc
Blast Burns, '' IEEE Transactions on Industry Applications, 1A-
18(3):246--251, May/June 1982 (Ex. 0433).
\297\ NFPA 70E-2012, Annex D, contains the same three methods
plus an additional method for calculating incident heat energy for
dc systems. Although OSHA has not evaluated this new method,
employers may use it to calculate incident heat energy if it
reasonably predicts the incident energy for the system involved.
\298\ NFPA 70E-2012, Annex D, also contains the Lee equation.
Consequently, OSHA's conclusions regarding the NFPA 70E-2004 Annex D
method also apply to NFPA 70E-2012, and Appendix E to final Subpart
V references NFPA 70E-2012. Unless otherwise noted, the preamble
references to the content of NFPA 70E-2004, Annex D, apply equally
to NFPA 70E-2012.
[[Page 20465]]
Table 10--Methods of Calculating Incident Heat Energy From an Electric
Arc
------------------------------------------------------------------------
-----------------------------------------------------------------------------
1. Standard for Electrical Safety Requirements for Employee Workplaces,
NFPA 70E-2004, Annex D, ``Sample Calculation of Flash Protection
Boundary.''
2. Doughty, T. E., Neal, T. E., and Floyd II, H. L., ``Predicting
Incident Energy to Better Manage the Electric Arc Hazard on 600 V Power
Distribution Systems,'' Record of Conference Papers IEEE IAS 45th
Annual Petroleum and Chemical Industry Conference, September 28-30,
1998.
3. Guide for Performing Arc Flash Hazard Calculations, IEEE Std 1584-
2002.
4. Heat Flux Calculator, a free software program created by Alan
Privette (widely available on the Internet).
5. ARCPRO, a commercially available software program developed by
Kinectrics, Toronto, ON, CA.
------------------------------------------------------------------------
Employee arc exposures. One of the following three separate types
of electric arcs typically serves as the basis for the methods used to
estimate incident energy: single-phase arc in open air, three-phase arc
in open air, and three-phase arc in an enclosure (arc in a box) (Exs.
0425, 0430, 0433, 0463, 0468, 0469). A single-phase arc occurs when
electric current arcs from a circuit part for one phase to ground or to
a circuit part for another phase. A three-phase arc involves arcing
between all three phases of a three-phase circuit. A single-phase arc
can escalate into a three-phase arc as the air around the arc ionizes
and becomes more conductive (Ex. 0425). Both kinds of arcs can occur in
open air or inside an enclosure. The incident-energy levels vary
between the types of arcs, with energy levels progressively increasing
from single-phase arcs in open air, to three-phase arcs in open air, to
three-phase arcs in a box (Exs. 0425, 0430, 0468). OSHA finds that, for
an estimate of heat energy to be reasonable, it must account for the
type of exposure the employee likely will encounter.
Varying results using different calculation methods. Many
rulemaking participants objected to the proposed requirement that
employers make a reasonable estimate of the incident heat energy
associated with an employee's exposure to an electric-arc hazard. (See,
for example, Exs. 0152, 0173, 0178, 0201, 0209, 0227, 0233, 0501; Tr.
374-376, 547-548, 1094-1098, 1100-1102.) Some of these rulemaking
participants focused on purported problems with methods of calculating
incident heat energy. (See, for example, Exs. 0152, 0173, 0201, 0209,
0227, 0233, 0501; Tr. 547, 1094-1098, 1100-1102.) These commenters
maintained that the results of calculations from the different methods
varied widely or are subject to manipulation that would make the
calculation methods unreliable or unscientific (id.). For example, Ms.
Kathy Wilmer, testifying on behalf of EEI, spoke to the wide variations
she found in calculating incident heat energy using the methods listed
in the proposed rule:
OSHA does not endorse any of the methods listed in the table.
OSHA further acknowledges that the method of calculation can affect
the results inasmuch as each method yields somewhat different values
using the same input parameters.
* * * * *
[F]our methods, including two tables and two formulas, were
compared for the conditions of 15,000 volts, 5,000 amps, and 34.5
cycles. The heat energies determined were, No. 1, from Appendix F,
Table 8,\[\\299\\]\ of the proposal, 5 calories per square
centimeter; No. 2, from the HeatFlux Calculator, 2.9 calories per
square centimeter; No. 3, from NFPA 70E, Table
130.7(c)(9)(a),\[\\300\\]\ 40 calories per square centimeter, as it
is listed as risk category 4 \[\\301\\]\ for work on energized parts
in the other equipment over 1,000-fold category; No. 4, from NFPA
70E, Annex D, D7, formula, 153 calories per square centimeter.
---------------------------------------------------------------------------
\299\ Table 8 in proposed Appendix F listed estimates of
incident energy for different parts of an electrical system
operating at 4 to 46 kilovolts. OSHA based these estimates on the
ARCPRO method.
\300\ NFPA 70E-2004 Table 130.7(C)(9)(a) is a method for
selecting PPE based on hazard/risk categories. Proposed Appendix F
did not list NFPA 70E-2004, Table 130.7(C)(9)(a), as an acceptable
method of estimating incident-energy level.
\301\ NFPA 70E-2004, Table 130.7(C)(11) lists the following
hazard-risk categories (HRC) with the corresponding minimum required
arc ratings: 0-none, 1-4 cal/cm\2\, 2-8 cal/cm\2\, 3-25 cal/cm\2\,
4-40 cal/cm\2\.
---------------------------------------------------------------------------
In summary, the results were 2.9, 5, 40, and 153 calories per
square centimeter for the same conditions: 15,000 volts, 5,000 amps,
34.5 cycles. Again, this example illustrates serious concerns about
the reliability of methods offered to determine heat energy on
transmission and distribution systems. [Tr. 1096, 1101-1102]
OSHA applied the same methods Ms. Wilmer described in this comment
and arrived at values similar to the values provided in her testimony,
as shown in Table 11.
Table 11--Sample Incident-Energy Calculations Using Different Methods
----------------------------------------------------------------------------------------------------------------
Method Incident energy (cal/cm\2\)
----------------------------------------------------------------------------------------------------------------
Heat flux calculator...................... 3.0 (results must be rounded up to ensure that the protective
equipment rating equals or exceeds this value).
Table 8 from proposed Appendix F.......... 5.0.
NFPA 70E-2004, Annex D, section D.7....... 152.
NFPA 70E-2004, Table 130.7(C)(9)(a)....... Not applicable. Table 130.7(C)(9)(a) lists a Hazard-Risk Category of
2 (8 cal/cm\2\) for insulated cable examination in open areas,
which is an exposure comparable to that of a single-phase arc in
open air represented by the Heat Flux calculator and Table 8 from
proposed Appendix F. Table 130.7(C)(9)(a) lists a Hazard-Risk
Category of 4 (40 cal/cm\2\) for work on energized parts, which is
an exposure comparable to the three-phase arc in an enclosure
represented by the method in NFPA 70E-2004, Annex D, section D.7.
However, as explained later in this section of the preamble, Table
130.7(C)(9)(a) combines a risk assessment with incident-energy
calculation and does not represent incident energy alone.
----------------------------------------------------------------------------------------------------------------
A closer look at these results shows that the two software
programs, heat flux calculator and ARCPRO (upon which OSHA based Table
8 of proposed Appendix F), produce similar results: 3.0 cal/cm\2\ for
the heat flux calculator and 5.0 cal/cm\2\ for ARCPRO. Because the arc
rating for the lightest weight arc-rated clothing ranges from 4.0 to
5.0 cal/
[[Page 20466]]
cm\2\, both programs would lead generally to the use of the same
minimum level of protection for the system parameters at issue.\302\
---------------------------------------------------------------------------
\302\ As explained later in this section of the preamble, Table
6 and Table 7 in Appendix E in the final rule set a minimum level of
4.0 cal/cm\2\, which is the minimum level of arc-rated clothing
currently available.
---------------------------------------------------------------------------
The heat flux calculator and ARCPRO both calculate incident energy
produced by single-phase arcs in air, which is clear in the ARCPRO
documentation (Ex. 0468). Also, the preamble to the proposal clearly
stated that the results from the heat flux calculator require
adjustment for application to exposures involving three-phase arcs or
arcs in enclosures (70 FR 34867), and other evidence in the record
indicates that the calculator is designed for application to single-
phase arc exposures (Exs. 0430, 0463).
The incident-energy estimate resulting from application of the
formula in NFPA 70E-2004, Annex D, is significantly higher than the
results obtained using either of the software programs. There are two
reasons for this difference. First, the formula that appears in section
D.7 of NFPA 70E, Annex D, is designed to calculate the incident energy
produced by a three-phase arc in open air. The corresponding single-
phase exposure, based on an ARCPRO conversion factor (multiplying
single-phase values by 2.2 to convert them to three-phase values or,
conversely, dividing three-phase values by 2.2 to convert them to
single-phase values), would be 70 cal/cm\2\ (Ex. 0468). Second,
although NFPA 70E states that the formula in section D.7 of Annex D can
be used to predict the incident energy produced by arcs on systems
operating at more than 600 volts, it also explicitly warns about doing
so, noting:
The following example is conservative at voltage levels above
600 volts. Experience suggests that the example is conservative at
voltage levels above 600 volts and becomes more conservative as the
voltage increases. [Ex. 0134; annex section D.1\303\]
\303\ NFPA 70E-2012, Annex D, contains the same equation in
Section D.6. Similar language warning about conservative results
from using the Lee paper for voltages over 600 volts appears in
Table D.1, Limitation of Calculation Methods.
Consequently, it is not surprising that the incident-energy
estimate calculated using Annex D of NFPA 70E-2004 for a scenario
involving a single-phase arc on a 15-kilovolt system \304\ is
substantially higher than the values derived using the two software
programs.
---------------------------------------------------------------------------
\304\ Although Ms. Wilmer did not state that her scenario
involved a single-phase exposure, her use of Table 8 in proposed
Appendix F, the use of which is limited to such exposures, implies
that the scenario is for a single-phase arc.
---------------------------------------------------------------------------
Ms. Wilmer also mentioned Table 130.7(C)(9)(a) of NFPA 70E-2004.
The closest hazard-risk category from Table 130.7(C)(9)(a) is 2
(requiring clothing rated at 8 cal/cm\2\), which is for the task of
``[i]nsulated cable examination in open air'' (Ex. 0134). The other
tasks in the category entitled ``Other Equipment 1 kV and Above''
appear to represent exposures from arcs in enclosures, and all of those
tasks, including the one for cable examination, represent three-phase
exposures. Moreover, OSHA examined this table more closely and found
that it does not represent incident-energy calculations alone. The
hazard-risk categories listed in NFPA 70E-2004, Table
130.7(C)(9)(a),\305\ include a risk component, as well as an incident-
energy component, as can be seen from the entries for the various tasks
on 600-volt class motor control centers. The hazard-risk categories for
this equipment vary from 1 to 3 (which require clothing rated from 4 to
25 cal/cm\2\) depending on the task, even though, according to the
notes to the table, the system parameters are the same for all the
tasks; thus, the calculated incident energy for all the tasks for this
equipment should be the same. While not clear from NFPA 70E-2004, it
appears that the NFPA 70E Committee chose to reduce the amount of
protection for a task based on the likelihood that an electric arc
would occur.\306\ The level of protection needed for a particular
incident heat energy is the same regardless of the probability that an
electric arc will occur. In other words, whether there is a 5-percent
risk or a 10-percent risk is not relevant to whether the employee's PPE
is adequate. As will be explained later in this section of the
preamble, OSHA based the determination of the level of PPE required
under the final rule solely on incident heat energy. OSHA's final rule
separates the determination of risk (that is, whether an employee is
exposed to hazards posed by electric arcs), as required by final
paragraph (g)(1), from the calculation of incident energy, as required
by final paragraph (g)(2). Therefore, the Agency concludes that NFPA
70E-2004, Table 130.7(C)(9)(a), is not a reasonable method of
estimating incident energy under final paragraph (g)(2) and, therefore,
is not referencing that table in Appendix E in the final rule.
---------------------------------------------------------------------------
\305\ NFPA 70E-2012 contains an equivalent table in Table
130.7(C)(15)(a). As noted earlier, NFPA 70E-2004, Table 130.7(C)(11)
lists the minimum arc rating for each hazard-risk category. NFPA
70E-2012 lists minimum arc ratings for each hazard-risk category in
Table 130.7(C)(16). OSHA's conclusions regarding NFPA 70E-2004 Table
130.7(C)(9)(a) apply equally to NFPA 70E-2012 Table 130.7(C)(15)(a).
\306\ Earlier editions of NFPA 70E, such as the 2000 edition,
and NFPA documentation on the adoption of the task table show that
the hazard/risk category is reduced by 1 if the probability of an
arc is low and reduced by 2 if the probability is very low.
---------------------------------------------------------------------------
In the following discussion, the Agency evaluates the various
methods listed in Table 10 across three distinct voltage categories
(600 volts and less, 601 to 1,000 volts, and more than 1,000 volts),
and for each type of electric arc (single-phase arc in open air, three-
phase arc in open air, and three-phase arc in an enclosure).
Voltages of 600 volts and less. As can be seen from the tasks
listed in Table 130.7(C)(9)(a), much of the work addressed by NFPA 70E-
2004 involves voltages of 600 volts or less (Ex. 0134). This category
represents the dominant voltage class for utilization equipment
installed in buildings, including electric power generation stations.
It also includes service-class equipment, such as meters, installed on
distribution circuits. There is wide experience using the incident-
energy calculation methods included in Annex D of NFPA 70E-2004 and in
IEEE Std 1584a-2004,\307\ and there is evidence that some electric
utilities use these methods successfully (Exs. 0216 (showing TVA's use
of IEEE Std 1584 to calculate incident-energy levels), 0444 (``INPO
(Institute for Nuclear Power Operations) was and is a huge factor in
driving the use of NFPA 70E as a recognized `best practice' for
electrical safety programs in the nuclear power industry'')). A
national consensus standard recognizes these methods
[[Page 20467]]
(NFPA 70E),\308\ and there is considerable test data validating them
(Exs. 0425 (``[the IEEE 1584 committee] has overseen a significant
amount of testing and has developed new models of incident energy'' and
``[IEEE Std 1584a-2004 provides calculations based on] new, empirically
derived models based on statistical analysis and curve fitting of the
overall test data available''), 0430 (this paper, which the IEEE 1584
committee referenced, reported on the results of 25 tests that
supplemented ``previously completed extensive arc testing'').)
---------------------------------------------------------------------------
\307\ IEEE adopted two amendments after it published IEEE Std
1584-2002: IEEE Std 1584a-2004 (Amendment 1 to IEEE Std 1584-2002),
and IEEE Std 1584b-2011 (Amendment 2: Changes to Clause 4 of IEEE
Std 1584-2002). (Ex. 0425 contains both the IEEE Std 1584-2002
standard and the 1584a-2004 amendment.) This preamble refers to
specific versions of IEEE Std 1584 as follows:
IEEE Std 1584-2002: the base IEEE Std 1584 standard
IEEE Std 1584a-2004: IEEE Std 1584-2002 as amended by IEEE Std
1584a-2004
IEEE Std 1584b-2011: IEEE Std 1584-2002 as amended by IEEE Std
1584a-2004 and IEEE Std 1584b-2011.
IEEE Std 1584a-2004 and IEEE Std 1584b-2011 use the same basic
methodology to calculate incident-energy levels as IEEE Std 1584-
2002. In this section of the preamble, OSHA analyzed IEEE Std 1584a-
2004 (Ex. 0425) to determine whether employers can use that standard
to make reasonable estimates of incident energy. The Agency also
examined the latest version of IEEE Std 1584 and found that, because
the calculation method did not change from IEEE Std 1584a-2004 to
IEEE Std 1584b-2011, OSHA's conclusions regarding IEEE Std 1584a-
2004 also apply to IEEE Std 1584b-2011, and Appendix E to final
Subpart V references IEEE Std 1584b-2011. Unless otherwise noted,
the preamble references to the content of IEEE Std 1584a-2004 apply
equally to IEEE Std 1584b-2011.
\308\ As previously mentioned, NFPA 70E-2004, Annex D,
recognizes IEEE Std 1584-2002 as a valid method of calculating
incident heat energy (Ex. 0134).
---------------------------------------------------------------------------
OSHA concludes that the methods of calculating incident heat energy
in NFPA 70E-2004, Annex D, and IEEE Std 1584a-2004 are reasonable at
voltages of 600 volts and less for the exposures these methods address,
as explained more fully later in this section of the preamble. No
evidence in the record persuades OSHA otherwise. A paper by Stokes and
Sweeting entitled ``Electric Arcing Burn Hazards'' criticized both the
NFPA 70E Annex D and IEEE 1584 methods (Ex. 0452).\309\ That paper
notes that the NFPA and IEEE methods use a predominantly radiant model
of incident heat energy from an electric arc, in which 90 percent of
the heat is radiant heat and in which the entire exposure will be
outside the electric arc plasma. The Stokes and Sweeting paper
disagrees that radiant heat is the predominant hazard and shows that
orienting the test electrodes in a horizontal configuration can result
in the transference of a greater degree of convective heat and that the
amount of heat within the electric arc plasma \310\ is more than three
times higher than predicted by the NFPA and IEEE models. The Stokes and
Sweeting paper also noted that the Lee paper, which is the basis of the
NFPA method, predicts a smaller plasma diameter than the plasma
diameter found during testing. The Stokes and Sweeting paper explained:
---------------------------------------------------------------------------
\309\ Stokes, A. D., Sweeting, D. K., ``Electric Arcing Burn
Hazards,'' IEEE Transactions on Industry Applications. Vol. 42. No.
1, January/February 2006, pp. 134-141.
\310\ Plasma is the high-temperature ionized gas cloud that
results from the electric arc.
As an example, for a three-phase arcing exposure of 5000 V and
20000 A, the Lee prediction forecasts a plasma diameter of 170 mm [7
inches]. . . . The authors' test results for this condition, for an
arc duration of 0.5 s, show a brilliant plasma cloud some 3000 mm
[118 inches] long and around 1500 mm [59 inches] tall in the plane
---------------------------------------------------------------------------
of the camera. [Id.]
OSHA recognizes that exposures within the plasma field of an
electric arc will produce heat that is several times the incident
energy predicted by any of the methods used to calculate heat energy
recognized by the final rule. However, the Agency believes that the
predominant exposure for employees covered by this final rule will be
outside the plasma field. Although, in the Stokes and Sweeting paper,
the plasma field extended beyond the distance provided for in the NFPA
and IEEE methods, the paper did not indicate how to estimate the
field's reach. Furthermore, all of the calculation methods require an
estimate of the distance from the electric arc to the employee. The
IEEE 1584 method uses 455 to 610 millimeters (18 to 24 inches) for low-
voltage (600 volts and less) equipment such as switchboards,
panelboards, and motor control centers. As explained later in this
section of the preamble, those distances are reasonable estimates of
the distance from the employee to the arc. In addition, the testing
supporting the IEEE 1584 method, which is representative of typical
exposures, confirms the incident-energy results derived using that
method (Ex. 0425). There is no evidence in the record that indicates
that employees will typically be closer than these distances for this
type of work or will be in the plasma field at these working distances.
Therefore, OSHA concludes that, in general, the incident-energy
calculation methods in NFPA 70E-2004, Annex D, and IEEE Std 1584a-2004
reasonably represent employee exposure for voltages of 600 volts and
less.
The IEEE 1584 method accounts for differences between single-phase
and three-phase arcs and between arcs in open air and arcs in an
enclosure (id. (``The arc-flash hazard calculations included in this
guide will enable quick and comprehensive solutions for arcs in single-
or three-phase electrical systems either of which may be in open air or
in a box, regardless of the low or medium voltage available'')). In
addition, as noted earlier, this method is based on extensive testing,
and a consensus standard recognizes this method. Therefore, OSHA
concludes that this method reasonably represents employee exposures for
single-phase and multiphase arcs in enclosures and open air.
Proposed Appendix F also listed a paper by Doughty, Neal, and Floyd
as a method of estimating incident energy from an electric arc. (See
Table 10 earlier in this section of the preamble.) This paper describes
the results of tests performed on a 600-volt power system with a 36.25-
kiloampere prospective fault current and contains algorithms to
estimate incident energy at a specified distance from an arc as a
function of the available bolted-fault current on a 600-volt system
(Ex. 0430). The tests included three-phase arcs in enclosures and in
open air (id.). Because this paper was peer reviewed and the methods it
uses are based on testing electric arcs, OSHA finds that the method in
this paper reliably estimates incident energy for the 600-volt systems
it represents.\311\ The Agency also finds that it reasonably represents
incident energy for systems of lower voltages and for single-phase
systems because the power produced by these systems should be
comparable to, and not exceed, the power from a three-phase 600-volt
system with an equivalent supply. The Doughty, Neal, and Floyd method
will produce conservative results for lower-voltage and single-phase
systems. On the other hand, this method does not estimate incident
energy for systems of higher voltages. Therefore, OSHA finds that it is
not reasonable to use this method to estimate incident energy for
systems of voltages of more than 600 volts.
---------------------------------------------------------------------------
\311\ The equations given in this paper are for an arc lasting 6
cycles. An employer using the Doughty, Neal, and Floyd method will
need to adjust the results to account for any clearing times
different from 6 cycles by multiplying the incident energy
calculated using these equations by the ratio of the actual clearing
time to 6 cycles.
---------------------------------------------------------------------------
The Doughty, Neal, Floyd paper compared the results of its authors'
testing with other methods of estimating incident-energy levels,
including the NFPA Annex D method, the heat flux calculator, and a
commercial software program (apparently ARCPRO), which OSHA listed in
the proposal (id.). The paper compared the incident energy it found for
three-phase electric arcs with the incident energy calculated by the
Lee equation used in NFPA 70E, Annex D, by examining the distance
required to achieve an incident-energy level of 1.2 cal/cm\2\. This
distance is the ``curable burn distance,'' which is the distance at
which an employee will begin to sustain a second-degree, or curable,
burn. The paper explained the results of this comparison as follows:
The Lee ``curable burn'' distances coincide almost exactly with
the second-degree burn distances for the open three-phase arc. The
second-degree burn distances for the arc in the cubic box, however,
are significantly higher. The difference is more pronounced at
higher bolted fault levels. [id.]
Figure 8 depicts these functions.
[[Page 20468]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.012
Based on this analysis, the Agency finds that the Lee equation from
NFPA 70E-2004, Annex D, is a reasonable method of estimating the
incident energy of a three-phase electric arc in open air for systems
of 600 volts or less. However, because the Lee equation significantly
underestimates incident energy from three-phase arcs in an enclosure,
OSHA finds that this is not a reasonable method to estimate incident
energy from such exposures. The Agency also finds that the NFPA 70E-
2004, Annex D, method reasonably represents incident energy for single-
phase systems because the power produced by these systems should be
comparable to, and not exceed, the power from a three-phase system with
an equivalent supply. Thus, this method will produce conservative
results for single-phase systems.
The Doughty, Neal, and Floyd paper also compared the results of its
authors' testing with the heat flux calculator and ``a commercially
available computer program'' (id.).\312\ The paper found that:
---------------------------------------------------------------------------
\312\ Although the paper did not identify the ``commercially
available computer program'' by name, OSHA closely examined the
results from ARCPRO and compared them with the commercial software
program incident-energy estimates reported by the paper and found
them to be equivalent.
---------------------------------------------------------------------------
The three-phase test values of maximum incident energy for
open arcs were 2.5 to 3.0 times the amounts calculated for single-phase
arcs in air by the two programs; and
The three-phase test values of maximum incident energy for
arcs in a box were 5.2 to 12.2 times the amounts calculated for single-
phase arcs in air by the two programs (id.).
This comparison clearly shows that neither program reasonably
estimates incident heat energy from three-phase electric arcs or
electric arcs in an enclosure. Although there are conversion factors
recommended for these programs, these conversion factors do not account
for the wide variation between the incident energies the programs
calculate and the actual incident energy found during testing. Thus,
OSHA finds that the heat flux calculator and ARCPRO do not reasonably
estimate incident heat energy for three-phase arcs or arcs in a box for
systems of 600 volts or less.
On systems of 600 volts or less, the phase conductors are typically
relatively close together, approximately 30 millimeters (1.25 inches),
as noted in the Doughty, Neal, and Floyd paper (id.). When an arc
occurs between one phase and ground, or between two phases, the
surrounding air becomes ionized (and, thus, conductive), and it can
relatively easily escalate to a three-phase arc (Ex. 0425). In
addition, as seen from NFPA 70E-2004, Table 130.7(C)(9)(a), most of the
exposures at this voltage level, with the exception of work on service
drops, involve equipment in enclosures (Ex. 0134).\313\ Consequently,
OSHA concludes that it normally would be unreasonable to estimate
incident-energy levels for systems of 600 volts using methods based on
single-phase open air arcs. However, the employer may use such methods
when it can demonstrate that there is only one phase present or that
the spacing of the phases is sufficient to prevent the formation of a
three-phase arc. The incident energy results from the electric-arc
model used by ARCPRO ``have shown good agreement with measured values
from a series of tests covering the following ranges of parameters:
Currents from 3.5 kA to 21.5 kA, arc durations from 4 cycles to 30
cycles, arc lengths from 1 inches to 12 inches, and distances of 8
inches to 24 inches from the arc'' (Ex. 0469). The ARCPRO documentation
does not indicate the voltage range verified by the test results;
however, the model used by this program uses voltage only to ensure
that an arc can be sustained over the distance between electrodes.
Consequently, OSHA finds that this program can reasonably estimate
incident energy from a single-phase arc in open air for systems of 600
volts or less, and the employer may use the program as long as the
employer can demonstrate that there is only one phase present or that
the spacing of the phases is sufficient to prevent the formation of a
three-phase arc.
---------------------------------------------------------------------------
\313\ OSHA acknowledges that NFPA 70E exempts work on electric
power generation, transmission, and distribution installations.
However, the electric equipment installed in generating plants is of
the same type as that covered by NFPA 70E (Ex. 0077), and OSHA
concludes that the tasks performed on this equipment would be of a
similar nature.
---------------------------------------------------------------------------
For reasons explained later in this section of the preamble, OSHA
finds that the heat flux calculator is not a reasonable method for
estimating incident energy for any type of exposures, irrespective of
voltage.
[[Page 20469]]
Table 12 summarizes OSHA's findings regarding the reasonableness of
using the various methods of estimating incident heat energy for
exposures involving single-phase and three-phase arcs in open air and
in an enclosure for voltages of 600 volts and less.
Voltages of 601 volts to 15 kilovolts. Work at voltages from 601
volts to 15 kilovolts is common to both electric power distribution
work and to work in industrial and electric utility substations and
plants. Industrial installations use equipment similar to that used by
electric utilities (see, for example, 59 FR 4333-4334). Therefore, any
method that is appropriate for use with industrial systems operating at
these voltages should be appropriate for use with electric power
generation and distribution installations.
Again, there is wide experience using the incident-energy methods
included in Annex D of NFPA 70E-2004 and in IEEE Std 1584, and there is
evidence that some electric utilities use these methods successfully
(Exs. 0216, 0444). A national consensus standard (NFPA 70E) recognizes
these methods, and there is considerable test data validating them
(Exs. 0425, 0430). OSHA, therefore, finds that the IEEE 1584 method
reasonably estimates incident-energy levels for systems operating at
voltages of 601 volts to 15 kilovolts for exposures involving single-
phase and three-phase arcs in open air or in enclosures. As explained
previously in the discussion of Ms. Wilmer's comments, the method in
NFPA 70E, Annex D (the Lee method), is conservative at more than 600
volts. In addition, this method estimates incident-energy levels for
three-phase arcs and, thus, is even more conservative for exposures
involving single-phase arcs. Because the NFPA 70E Annex D method is
conservative, OSHA finds that it reasonably estimates incident-energy
levels for systems operating at voltages of 601 volts to 15 kilovolts,
that is, it will provide employees with adequate protection.\314\
However, clothing appropriate for the levels of incident energy
calculated by the NFPA 70E Annex D method will be heavier and bulkier,
as well as more expensive, than clothing appropriate for incident
energy calculated using other acceptable methods. (See, for example,
Ex. 0213, ``[The NFPA 70E Annex D method] could be used to calculate
incident energies for transmission system voltages, but [it] will
produce very conservative (high heat energy) results. This will result
in employees wearing unnecessarily heavy arc flash protection when
working on lines.'') Consequently, the Agency anticipates that
employers will only use this method to estimate incident-energy levels
at voltages of 601 volts to 15 kilovolts when it would result in the
use of clothing with a relatively low arc rating.
---------------------------------------------------------------------------
\314\ For reasons already explained, the NFPA 70E Annex D method
is not reasonable for estimating incident energy exposures from
three-phase arcs in an enclosure.
---------------------------------------------------------------------------
The method in the Doughty, Neal, and Floyd paper described earlier
in this section of the preamble is based on testing performed
exclusively with an electrode spacing of 32 millimeters (1.25 inches)
at 600 volts (Ex. 0430). There is no evidence in the record that
suggests that this method is suitable at higher voltages, at which
electrode gaps likely are significantly longer. Therefore, OSHA finds
that this method does not reasonably estimate incident-energy levels
for systems operating at voltages above 600 volts.
The Agency closely examined the two software calculation methods,
ARCPRO and the heat flux calculator, over the voltage range 601 volts
to 15 kilovolts. OSHA performed this examination in part by looking at
the estimates of heat flux for different system parameters. Heat flux
is a measure of the flow of heat energy per unit area per second. The
incident energy from an electric arc can be computed by multiplying the
heat flux, which has the units cal/cm\2\-sec, by the number of seconds
the arc lasts (that is, the clearing time or the amount of time the
devices protecting a circuit take to open the circuit). The clearing
time for circuit protective devices typically is given in cycles, which
then is converted to seconds by dividing the number of cycles by the
number of cycles per second, usually 60. The two software programs,
ARCPRO and the heat flux calculator, can be used to calculate the heat
flux at a given distance from an electric arc with varying parameters
(for example, arc length, system voltage, and current). Figure 9
compares the heat flux calculated by these two programs at 380
millimeters (15 inches) from an arc with an electrode spacing of 51
millimeters (2 inches).\315\ Note that, although 15 kilovolts is the
voltage input to these programs, the incident energy calculated by both
programs would be the same at 601 volts. The two programs only use the
voltage to verify that an arc can be sustained across the given
electrode gap. Figure 9 shows that the heat flux calculator produces
results that can be more than 50 percent less than the results produced
by ARCPRO.
---------------------------------------------------------------------------
\315\ In preparing Figure 9, OSHA used the values from Table 6
in Appendix E for the distance to the arc and the electrode spacing
corresponding to 15 kilovolts.
---------------------------------------------------------------------------
After calculating the incident heat energy using ARCPRO or the heat
flux calculator, an employer can select arc-rated protective equipment.
NFPA 70E-2004 contains a widely used, five-level system for selecting
protective clothing based on different incident-energy levels (Ex.
0134). Figure 10 shows the protective-clothing arc rating, based on the
NFPA 70E levels, that employers would select based on the heat-flux
results shown in Figure 9 for each software program using clearing
times of 6, 12, and 36 cycles. The figures clearly show that incident-
energy calculations from the heat flux calculator can be more than 50
percent lower than the calculations from ARCPRO. This difference
generally increases with increasing fault current.
The documentation for ARCPRO describes the formulas for calculating
energy and heat estimates and the basis for that program's formulas, as
follows:
The ARCPRO computer program is based on a state-of-the-art
electrical arc model . . . Temperature-dependent gas properties, the
electrode materials and configuration are taken into account in the
model . . .
Energy and heat values computed by ARCPRO have been verified by
comparison with measured results from high current laboratory tests
involving controlled vertical arcs in air. ARCPRO results have shown
good agreement with measured values from a series of tests covering
the following ranges of parameters: Currents from 3.5 kA to 21.5 kA,
arc durations from 4 cycles to 30 cycles, arc lengths from 1 inches
to 12 inches, and distances of 8 inches to 24 inches from the arc.
[Ex. 0469]
Ontario Hydro Technologies (now known as Kinectrics), the same
company that performs high-voltage and high-current electrical testing,
including arc testing, developed this program for numerous purposes.
(See, for example, Exs. 0469, 0501; Tr. 283.\316\) Consequently, OSHA
concludes that the incident-energy values calculated by this program
relate reasonably to the heat energy faced by employees facing
exposures involving single-phase electric arcs in open air. (As
explained previously, ARCPRO's conversion factors for exposures
involving three-phase arcs and arcs in enclosures do not reasonably
estimate employee exposures and would result in significant
underprotection for workers.) The Agency believes that this program is
highly accurate over the range of input parameters for which testing
validated the results, that is, single-phase arcs in
[[Page 20470]]
open air only. Therefore, OSHA finds that ARCPRO reasonably estimates
incident-energy levels for single-phase arcs in open air for systems
operating at 601 volts to 15 kilovolts.
BILLING CODE 4510-26-P
---------------------------------------------------------------------------
\316\ See also https://www.kinectrics.com/en/serviceline/ElectricalTesting.html.
[GRAPHIC] [TIFF OMITTED] TR11AP14.013
[[Page 20471]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.014
BILLING CODE 4510-26-C
[[Page 20472]]
On the other hand, there is little documentation supporting use of
the heat flux calculator beyond the documentation provided by the NASCO
Electric Arc Hazard Support Page, which describes the program (Ex.
0467).\317\ OSHA is aware that some employers, electric utilities and
others, use this program to estimate incident-energy levels and select
appropriate PPE (Ex. 0430). However, there is little information in the
record on which to judge the heat flux calculator on its own merits or
the results it produces. In fact, TVA commented that it is ``not aware
of any test verification of the results derived from the Heat Flux
Calculator'' (Ex. 0213). Because the heat flux calculator provides
incident-energy levels that are substantially below the levels
resulting from the testing that supports ARCPRO and because there is no
other means of validating the incident energy results from this
program, OSHA cannot find that the heat flux calculator reasonably
estimates incident heat energy levels for any exposures covered by this
final rule.
---------------------------------------------------------------------------
\317\ The updated online version of this page contains a link to
download the free program (https://www.nascoinc.com/quick_links/heatflux.htm). The program is also available on other Internet Web
sites.
---------------------------------------------------------------------------
Table 12 summarizes OSHA's findings regarding the reasonableness of
using the various methods of estimating incident heat energy for
exposures involving single-phase and three-phase arcs in open air and
in an enclosure for voltages of 601 volts to 15 kilovolts.
OSHA expects employers to determine the type of exposure employees
will face. If the energized parts are not in an enclosure, the employer
may use a method appropriate for single-phase arcs in open air as long
as the employer can demonstrate that there is only one phase present or
if the spacings of the phases is sufficient to prevent the formation of
a three-phase arc. Otherwise, employers must use a method suitable for
three-phase arcs in open air or in an enclosure, as appropriate.
Voltages of more than 15 kilovolts. Systems that operate at more
than 15 kilovolts generally are electric power distribution or
transmission systems covered by existing Sec. 1910.269 and subpart V.
Although some industrial plants operate systems at these voltages,
these existing OSHA standards typically cover systems operating at more
than 15 kilovolts regardless of whether an electric utility or an
industrial operation operates the system. (See, for example, the
preamble to the 1994 final rule adopting existing Sec. 1910.269 (59 FR
4333-4335).)
IEEE Std 1584a-2004 describes the limits of its application as
follows:
This model is designed for systems having:
--Voltages in the range of 208 V-15 000 V, three-phase.
* * * * *
Use of this model is recommended for applications within the
parameters stated in this subclause. [Ex. 0425]
Systems operating at voltages above 15 kilovolts are, thus,
outside the recommended range of applications for the IEEE standard.
Consequently, OSHA finds that the IEEE 1584 method does not
reasonably estimate incident-energy levels for systems operating at
voltages of more than 15 kilovolts.
As noted earlier, the NFPA 70E Annex D method gives conservative
results for voltages over 600 volts. For example, as explained in
the discussion of Ms. Wilmer's comment earlier in this section of
the preamble, that method produces an incident heat energy level of
152 cal/cm\2\ for an exposure involving a three-phase arc in open
air for a system of 15 kilovolts with a fault current of 5,000
amperes, a clearing time of 34.5 cycles, and a distance from the
employee to the arc of 381 millimeters (15 inches). In addition, the
NFPA 70E Annex D method produces an incident-energy level of 1254
cal/cm\2\ for an exposure involving a three-phase arc in open air
for a system of 800 kilovolts with a fault current of 20,000
amperes, a clearing time of 54.5 cycles, and a distance from the
employee to the arc of 2,200 meters (86.6 inches).\318\ These values
are too high to be meaningful, particularly at the higher end of the
voltage range. Employers using the NFPA 70E Annex D method to select
arc-rated clothing would outfit employees in clothing that exposes
employees to severe heat-stress hazards even though the incident
energy is not high enough to warrant such protection. Thus, OSHA
finds that it is not reasonable to use this method to estimate
incident energy for systems of voltages of more than 15 kilovolts.
However, in some cases, employees may be far enough away from any
potential arc that even the NFPA 70E Annex D method does not result
in an estimated incident energy that is sufficient to ignite
flammable clothing (2.0 cal/cm\2\ or less, as explained later in
this section of the preamble). Because that method is conservative,
employers may use it to determine that employee exposure to
estimated incident-heat energy is not more than 2.0 cal/cm\2\ and,
thus, that employees need not wear FR clothing under final paragraph
(g)(4)(iv).
---------------------------------------------------------------------------
\318\ Table 9 in proposed Appendix F listed incident heat
energies for various voltage ranges of more than 46 kilovolts and
fault currents. These are the values for the distance to the arc and
the electrode spacing used in that table for 765 to 800 kilovolts.
The corresponding table in the final rule (Table 7 of Appendix E)
has been revised, as explained later in this section of the
preamble, but those parameters are the same for that voltage range.
---------------------------------------------------------------------------
For reasons explained previously, OSHA finds the Doughty, Neal,
and Floyd method does not reasonably estimate incident energy for
systems at voltages of more than 600 volts.
OSHA compared incident-energy values evaluated by the heat flux
calculator to the values computed by ARCPRO at voltages higher than
15 kilovolts using parameters from Table 8 and Table 9 of proposed
Appendix F. The results of this comparison were similar to the
results of the comparison using voltages of 601 volts to 15
kilovolts described earlier. The incident energies computed by the
heat flux calculator were substantially lower than the results
computed by ARCPRO using the same parameters for systems of more
than 15 kilovolts. In addition, as noted earlier, there is no
information in the record validating the incident-energy results
obtained using the heat flux calculator. Therefore, OSHA concludes
that the heat flux calculator does not reasonably estimate incident
energy from systems of more than 15 kilovolts.
As noted earlier, verification of the ARCPRO incident-energy
calculation model occurred by testing a wide range of input
parameters (Ex. 0469). This model is mostly independent of voltage
(in other words, the results do not vary with voltage); the program
only checks that the voltage will sustain an arc across the
electrode gap (id.). The program accepts parameters outside the
range verified by testing,\319\ and there is no evidence in the
record to indicate that results using parameters outside that range
would be invalid (id.). As noted earlier, this program calculates
incident energy from a single-phase arc in open air. OSHA concludes
that this program accurately calculates incident heat energy from
such arcs. Therefore, the Agency finds that ARCPRO reasonably
estimates incident energy from single-phase arcs in open air on
systems of more than 15 kilovolts.
---------------------------------------------------------------------------
\319\ ``ARCPRO results have shown good agreement with measured
values from a series of tests covering the following ranges of
parameters: currents from 3.5 kA to 21.5 kA, arc durations from 4
cycles to 30 cycles, arc lengths from 1 [inch] to 12 inches, and
distances of 8 inches to 24 inches from the arc'' (Ex. 0469).
---------------------------------------------------------------------------
As mentioned previously, the incident energy calculated by
ARCPRO was significantly less than the actual heat energy found when
testing 600-volt, three-phase arcs in open air and in an enclosure
(Ex. 0430). Regardless of voltage, three-phase arcs consume more
power and, therefore, produce more energy, and three-phase arcs in
an enclosure produce even more heat energy because the heat energy
radiating away from the worker reflects back towards the worker and
because all of the convective heat energy is directed toward the
worker (Exs. 0430, 0433).\320\ Therefore, OSHA concludes that using
unmodified ARCPRO results would significantly underestimate the
amount of incident heat energy from these exposures. ARCPRO provides
multiplication factors for adjusting the results to estimate
incident energy from three-phase arcs in open air and
[[Page 20473]]
in enclosures.\321\ However, the Agency found that those adjustments
were not reasonable for systems up to 15 kilovolts. In those cases,
there are alternative calculation methods, identified in Table 12,
that more accurately estimate incident energy for those exposures.
In contrast, there is no reasonable alternative for voltages of more
than 15 kilovolts. Therefore, because ARCPRO is the best available
technology for estimating incident energy for three-phase arcs in
open air and in an enclosure for systems operating at more than 15
kilovolts, OSHA will treat this program as reasonably estimating
incident energy for these exposures provided the employer adjusts
the results using the conversion factors in the instructions
included with the program.
---------------------------------------------------------------------------
\320\ Convection occurs in fluids (liquids and gases) through
the mixing of hot and cold fluid regions driven by pressure,
gravity, or mechanical agitation. This is the type of heating that
occurs as a pot of water is heated to boiling on a stove. Thermal
radiation occurs when radiation (such as infrared radiation) is
emitted from an object and is absorbed by another object. This is
the type of heating provided by the sun.
\321\ Here are the conversion factors listed in ARCPRO's help
system:
Energy for: Multiply by:
1-phase in a box.... 1.5
3-phase.................. 1.2 to 2.2
3-phase in a box.... 3.7 to 6.5
(Ex. 0468).
---------------------------------------------------------------------------
Mr. Tommy Lucas with TVA maintained that there are no nationally
recognized methods of reasonably estimating incident energy over 60
kilovolts (Ex. 0213).
As noted previously, however, OSHA evaluated the ARCPRO computer-
software method and found that it provides a reasonable estimate of
incident energy for voltages above 15 kilovolts, including voltages of
more than 60 kilovolts.
Table 12 summarizes OSHA's findings regarding the reasonableness of
using the various methods of estimating incident heat energy for
exposures involving single-phase and three-phase arcs in open air and
in an enclosure for voltages higher than 15 kilovolts.
Underground exposures, internal transformer faults, and other
potentially high exposures. Consolidated Edison Company of New York
(Con Edison), commented that the methodologies included in the proposal
would not be useful for exposures faced by its employees, explaining:
Con Edison has spent millions of dollars to recreate real life
fault situations on our system at a high power testing laboratory.
In these recreation scenarios we deliberately caused cable faults
both in open air and in manholes and had mannequins wired with heat
sensors to measure the incident energies our employees could
potentially be exposed to. Based on the experience gained through
thousands of these faults, both open air and in manholes, we
realized that none of the methodologies OSHA now proposes would be
useful in conducting an analysis to arrive at a protective scheme
for our employees. [Ex. 0157]
Although Con Edison did not provide the results of its tests, Dr.
Mary Capelli-Schellpfeffer submitted a presentation that Con Edison
prepared describing the company's tests (Ex. 0371). This presentation
did not include any quantitative comparisons with OSHA's proposed
methods of estimating incident energy. However, it did indicate that
Con Edison was able to select appropriate protective garments that
``have proven to be effective in the protection of [its employees]''
(id.).
The company's tests included tests of faulted transformers and
cable faults in manholes, and OSHA acknowledges that it is possible for
the incident energy for these exposures to exceed results obtained
using the IEEE 1584 method, which addresses exposures involving three-
phase arcs in both open air and enclosures.\322\ If a transformer
experiences an internal fault, the transformer oil can ignite, and the
burning oil will contribute additional heat energy not accounted for by
that method (Ex. 0004).\323\ For underground exposures in manholes and
vaults, it is possible not only for the wall of the enclosure close to
the arc to reflect the heat energy, but for the far walls to do so as
well. The IEEE 1584 method accounts for the former but not the latter
reflections (Ex. 0425). Because the IEEE 1584 method, if the voltage is
15 kilovolts or less, and ARCPRO, if the voltage exceeds 15 kilovolts,
are the best available methods for estimating incident energy for
three-phase arcs in open air or in enclosures, OSHA will treat those
two methods as reasonably estimating incident energy for the exposures
cited by Con Edison. However, these estimates may not fully protect
employees from electric-arc exposures resulting from internal faults in
transformers or similar equipment or from arcs in underground manholes
or vaults. Despite this shortcoming, the Agency believes that using
these methods to estimate incident energy and to select appropriate
protective equipment in accordance with the other provisions of final
paragraph (g) will better protect employees than if employers permitted
employees to work without arc-rated protective equipment. (See, also,
the summary and explanation of paragraph (g)(5), later in this section
of the preamble.)
---------------------------------------------------------------------------
\322\ Because Con Edison did not provide the parameters involved
in its tests, OSHA cannot determine for certain what the exposure
was. However, the Agency assumes that the manhole and cable testing
was performed with three-phase voltages between 601 volts and 15
kilovolts. From Table 12, the IEEE 1584 method is the only method
that provides a reasonable estimate for three-phase arcs in an
enclosure, which is the exposure most common in manholes; and the
IEEE 1584 and NFPA 70E Annex D methods are the only methods that
provide a reasonable estimate for three-phase arcs in open air,
which is the exposure associated with three-phase cables.
\323\ See, for example, the two accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170632699&id=14343594.
---------------------------------------------------------------------------
Manipulation of results. Some rulemaking participants maintained
that employers could manipulate the estimate of incident energy by
selecting an inappropriate calculation method or by varying the
parameters, such as arc length or distance from the arc, to achieve
desired results. (See, for example, Exs. 0156, 0161, 0183.) Others
commented more generally that the results of incident-energy
calculations will vary depending on the parameters selected. (See, for
example, Exs. 0163, 0173, 0181.) For instance, Mr. Alan Blackmon with
Blue Ridge Electric Cooperative commented:
Estimates of maximum amounts of heat energy to which an employee
would be exposed require making so many subjective assumptions as to
render the calculations useless. OSHA therefore should drop this
requirement. There is no value in an estimation that so easily can
be manipulated through choosing of, for example, duration of arc and
distance from arc to employee. [Ex. 0183]
The parameters used by the calculation methods discussed earlier
include: the fault current (usually the maximum available fault
current), the system voltage, the arc length, the arc duration, and the
distance from the arc to the employee.\324\ The system fixes most of
these parameters. Each system has a fixed system voltage, fault
current, and fault clearing time.\325\ The system voltage is a known
``quantity.'' IEEE Std 1584a-2004, Section 4.4, explains the
calculation of the maximum fault current based on known characteristics
about the circuit involved (Ex. 0425). IEEE Std 1584a-2004 describes
how to determine the corresponding fault-clearing time by checking the
maximum fault current against the time characteristics provided by the
protective device manufacturer as follows:
---------------------------------------------------------------------------
\324\ IEEE Std 1584a-2004 also expects the user to select the
overcurrent device protecting the circuit (Ex. 0425). However, that
method makes certain assumptions about some of the other parameters,
in particular, arc duration, that avoid the need to enter those
parameters. The consensus standard also provides a generic case in
which all of the typical parameters are input. IEEE Std 1584b-2011
provides additional guidance on selecting arc-duration times for
different types of overcurrent protective devices (that is, fuses,
integral-trip circuit breakers, and relay-operated circuit breakers)
for the generic case.
\325\ The arc will last until the protective device opens the
circuit. Thus, the fault clearing time equals the duration of the
arc.
---------------------------------------------------------------------------
An arc-flash hazard analysis should be performed in association
with or as a continuation of the short-circuit study and protective-
device coordination study. The process and methodology of
calculating
[[Page 20474]]
short-circuit currents and performing protective-device coordination
is covered in IEEE Std 141-1993 (IEEE Red Book TM) and
IEEE Std 242-2001 (IEEE Buff Book TM), respectively.
Results of the short-circuit study are used to determine the fault
current momentary duty, interrupting rating, and short-circuit
(withstand) rating of electrical equipment. Results of the
protective-device coordination study are used to determine the time
required for electrical circuit protective devices to isolate
overload or short-circuit conditions. Results of both short-circuit
and protective-device coordination studies provide information
needed to perform an arc-flash hazard analysis. [id. \326\]
---------------------------------------------------------------------------
\326\ IEEE Std 1584b-2011 revises this paragraph and separates
it into five paragraphs. The revisions are editorial, except for
updated references to relevant IEEE standards, including the
substitution of IEEE Std 551 TM-2006 (IEEE Violet Book
TM) for IEEE Std 141-1993 (IEEE Red Book TM),
and additional language explaining that ``electrical system analysis
software may be used to simplify the calculations for complex
distribution systems . . .'' and explaining the limitations and
advantages of such software.
Engineers typically perform system coordination studies during the
design of the system and again periodically and after any significant
change to the system (Tr. 1030-1031). If no initial or periodic studies
take place, the system owner risks having a fault on one part of the
system cause an outage over an extended portion of the system instead
of having the fault confined to the affected circuit. (See, for
example, 269-Exs. 8-15, 8-16, 8-17, 8-20, 8-21, 8-22.) As required by
existing Sec. 1910.269(n)(4)(i), employers must ensure that a similar
engineering analysis is performed to determine the appropriate ampacity
for protective grounding equipment; this provision specifies that
protective grounding equipment must be ``capable of conducting the
maximum fault current that could flow at the point of grounding for the
time necessary to clear the fault.'' As noted by Mr. James Tomaseski of
IBEW: ``For . . . employees to install personal protective grounds on a
circuit, they need to establish what level of . . . fault currents are
available, and that will decide what size grounds they will install''
(Tr. 960). Consequently, OSHA concludes that employers are likely to
have information that the Agency can verify about the system voltage,
fault current, and clearing times. OSHA will deem any manipulation of
these parameters for purposes of estimating heat energy under final
paragraph (g)(2) to result in an unreasonable estimate of incident
energy in violation of the standard.
Table 8 in proposed Appendix F presented estimates of available
energy for different parts of an electrical system operating at 4 to 46
kilovolts. Table 9 of proposed Appendix F presented similar estimates
for systems operating at voltages of 46.1 to 800 kilovolts. These
tables were for open-air, phase-to-ground (that is, single-phase)
electric-arc exposures typical for overhead systems operating at these
voltages. Table 8 and Table 9 of proposed Appendix F provided
information on what OSHA would consider as reasonable estimates of arc
length and the distance from the arc to the employee, as described
later in this section of the preamble. OSHA revised these tables as
described later in this section of the preamble and included them in
the final rule as Table 6 and Table 7 of Appendix E. OSHA will consider
it reasonable for an employer to use the Table 6 and Table 7 estimates
of arc length and the distance from the arc to the employee--for
single-phase arcs in open air--for purposes of the calculations
required by final paragraph (g)(2). IEEE Std 1584a-2004 also provides
guidance on these parameters (Ex. 0425).
Reasonable estimates of the arc gap (arc length). As noted earlier,
the exposures covered by Table 6 and Table 7 of Appendix E of final
subpart V, that is single-phase arcs in open air, typically occur
during overhead line work. In this case, the arc will almost always
occur when an energized conductor approaches too close to ground. Thus,
employers can determine the arc gap, or arc length, for these exposures
by the dielectric strength of air and the voltage on the line (Exs.
0041, 0533).\327\ The dielectric strength of air is approximately 10
kilovolts for every 25 millimeters (1 inch) (Ex. 0041), with a minimum
arc gap of 51 millimeters (1 inch). For example, at 50 kilovolts, the
arc gap would be 50 / 10 x 25, or 125 millimeters (5 inches). Although
OSHA is providing this guidance in the final rule, as discussed later
in this section of the preamble, employers may use other estimates of
the arc gap for single-phase arcs in open air if the estimates
reasonably resemble the actual exposures faced by employees.
---------------------------------------------------------------------------
\327\ Table 6 of Appendix E of final subpart V uses a more
conservative arc gap that equals the electrical component of the
minimum approach distance rather than a value corresponding to the
dielectric strength of air for the system voltage. (See the summary
and explanation for final Sec. 1926.960(c)(1), earlier in this
section of the preamble, and Appendix B to final Subpart V for
additional information on determining the electrical component of
the minimum approach distance based on the maximum transient
overvoltage for a system and determining the dielectric strength of
air for the maximum phase-to-ground system voltage.) OSHA used the
electrical component of the MAD to create Table 6 in final Appendix
E for consistency with the approach used in similar tables in the
2007 NESC (Ex. 0533) and the 2012 NESC.
---------------------------------------------------------------------------
For three-phase arcs in open air and in enclosures, the IEEE 1584
method provides guidance (Ex. 0425). That method does not require the
user to input an arc gap (id.). Instead, it incorporates the arc gap
into its calculations based on the class of equipment involved. The
user selects the type of equipment involved (for example, 600-volt
switchgear). It then uses the appropriate bus or conductor spacings in
that equipment as the arc gap in the calculation of incident energy.
For a three-phase arc to occur, current must arc between all of the
phases. Such arcs typically occur when a conductive object drops across
the phases or when there is an internal fault in the equipment;
therefore, OSHA concludes that it is reasonable to use the bus or
conductor spacing as the arc gap. Notably, neither the NFPA 70E Annex D
nor the Doughty, Neal, and Floyd method require users to input an arc
gap.
Reasonable estimates of the distance from the employee to the arc.
All of the acceptable methods of estimating incident energy require the
user to input the distance from the arc to the employee. This approach
requires some judgment by the employer. However, the hazard assessment
required by final paragraph (g)(1) will provide information that the
employer can use to assess where arcs are reasonably likely to occur in
relation to the employee. To determine employee exposure to hazards
from electric arcs as required by final paragraph (g)(1), the employer
must determine where an employee is reasonably likely to be when an arc
occurs (in addition to whether there is a reasonable likelihood that an
arc could occur in the first place).
In Appendix E to final subpart V, OSHA provides guidance on
distance assumptions it will consider reasonable for estimating
incident energy for exposures involving single-phase arcs in open air.
As noted earlier, work on overhead power lines typically exposes
employees to single-phase arcs in open air. Employees performing this
type of work handle conductors; and these conductors can contact a
grounded object, or a grounded conductor (such as a guy or grounding
jumper) can contact a phase conductor (Ex. 0004 \328\).
---------------------------------------------------------------------------
\328\ See, for example, the six accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170805238&id=200021004&id=170070981&id=201791803&id=14291868&id=170178370.
---------------------------------------------------------------------------
[[Page 20475]]
As noted under the summary and explanation for final paragraph
(c)(1), earlier in this section of the preamble, much of the work
performed on energized parts operating at 46 kilovolts and less is done
by employees using rubber insulating gloves.\329\ Working in a
comfortable position with elbows bent, an employee would be
approximately 380 millimeters (15 inches) from the energized conductor
on which he or she is working, measured from the employee's chest.\330\
Thus, OSHA used a distance of 380 millimeters (15 inches) to calculate
the incident-energy values in Table 8 in proposed Appendix F (Table 6
in final Appendix E) and will deem that a reasonable estimate for
employers to use when performing incident-energy calculations for
single-phase open-air exposures on voltages of 46 kilovolts and less.
Employers may use other distances if those distances reasonably
resemble the actual exposures faced by employees.
---------------------------------------------------------------------------
\329\ Work is not performed on energized parts in the 46.1- to
72.5-kilovolt range using rubber insulating gloves. The maximum
voltage rating for rubber insulating gloves is 36 kilovolts. (See
Table E-4 to final Sec. 1926.97.) The phase-to-ground voltage on a
72.5-kilovolt circuit is 41.8 kilovolts, which is above the maximum
use voltage for rubber gloves. Minimum approach distances are set
for the 46.1- to 72.5-kilovolt range based on the rubber insulating
glove work technique because rubber insulating glove work is
performed close to energized parts in this voltage range. For the
purposes of estimating incident-energy levels, the Agency believes
that the most likely electric arc will generally involve live parts
the employee will be handling, which will be energized at 46
kilovolts or less.
\330\ Rubber insulating gloves with leather protectors and
rubber insulating sleeves normally cover the employee's arms. This
equipment provides protection against incident heat energy (Exs.
0373, 0466; Tr. 434).
---------------------------------------------------------------------------
TVA maintained that the 380-millimeter (15-inch) distance
assumption for these exposures was too small, commenting:
OSHA states that an employee's chest will be about 380
millimeters (15 in.) from an energized conductor during rubber glove
work on that conductor. A review of anthropometric estimates
(``Anthropometry, Ergonomics, and the Design of Work'' by S.
Pheasant) for British adults (19 to 65 years old) shows that the
elbow to finger tip length for the 5th percentile is 440 mm (17.3
inches) for men and 400 mm (15.75 inches) for women. After adding a
distance of 51 mm (2 inches) for the arms to move toward the front
of the body and into a working position, the distance from the chest
to the potential arc point will be 451 mm (17.76 inches) for women
and 491 mm (19.33 inches) for men. Based [on] this data, the default
distance from the worker to the arc point should be 451 mm (17.76
inches) or about 18 inches. The 15-inch distance proposed by [OSHA]
will increase the calculated arc flash incident energy, which means
that employees will have to wear heavier protection within the area
of the arc flash boundary. This heavier protection is not warranted
based on anthropometric data. IEEE 1584 states that a typical
distance is 455 mm (17.91 inches) to the arc for cable work and low
voltage panelboards and motor control centers. It is recommended
that the final rule adopt 457 mm (18 inches) as the default distance
to the arcing point. [Ex. 0213]
OSHA does not dispute the anthropometric data described by TVA.
However, the Agency does not agree with TVA's application of this data
to rubber glove work. An employee working in a comfortable position on
a conductor will have his or her upper and lower arms at an angle of
about 60 degrees (269-Ex. 8-5). This position forms an equilateral
triangle with the sides produced by the upper arm, the lower arm, and
the distance between the employee's chest and the conductor. Therefore,
the distance from the energized part to the worker's chest is the same
as the distance between the energized part and the worker's elbow.
Although the 95th percentile distance between the elbow and the
fingertip may be 440 millimeters (17.3 inches), the conductor will be
closer than that distance because it will originate at the crotch
between the thumb and the palm rather than at the fingertip (id.).
Subtracting 60 millimeters (2.4 inches) from the length of the lower
arm, which is a conservative approximation of the distance between the
middle fingertip and the crotch between the thumb and the palm, yields
a distance of 380 millimeters (15 inches). This is the approximate
distance between an employee using rubber gloves on an energized
conductor and the live part, which also is the same distance as the
estimated distance TVA was challenging.\331\ OSHA does not dispute the
IEEE Std 1584 distance mentioned by TVA; however, the IEEE distances
are for cables and enclosed equipment, not for open conductors in air
(which involve the use of rubber insulating gloves). The Agency
concludes that the distance from the arc to the employee should be
different for these exposures, as explained later. Consequently, OSHA
concludes that 380 millimeters (15 inches) is a reasonable distance to
assume between the employee and the arc for work by employees using
rubber gloves involving exposures to single-phase arcs of up to 46
kilovolts in open air.
---------------------------------------------------------------------------
\331\ OSHA's approach is identical to the approach taken by the
2007 NESC in Table 410-1 (Ex. 0533). (The 2012 NESC retains this
approach in Table 410-2.)
---------------------------------------------------------------------------
At voltages higher than 46 kilovolts, employees must use live-line
tools or the live-line barehand technique to handle energized
parts.\332\ For this work, OSHA considers it reasonable to calculate
incident-energy exposures for single-phase open-air arcs using a
distance from the employee to the arc that is equal to the applicable
minimum approach distance minus twice the arc length. In this case, the
employee would be at the minimum approach distance from the energized
part,\333\ where OSHA assumes the arc occurs, and subtracting twice the
arc length from that distance accounts for movement of the arc \334\
and for small errors in judging and maintaining the minimum approach
distance. There is no evidence on the record that this distance is
unreasonable, and the Agency received no adverse comments on that
assumption. Therefore, OSHA concludes that, for exposures involving
single-phase arcs in open air when employees perform work using live-
line tools, a reasonable estimate of the distance from the arc to the
employee is the minimum approach distance minus twice the arc length.
---------------------------------------------------------------------------
\332\ Although the rest of this discussion relates to work
performed using live-line tools, an employer can use the same
technique to reasonably estimate the distance from the employee to
the electric arc when the employee is performing live-line barehand
work. An employee performing live-line barehand work is at the
potential of the conductor and is maintaining the applicable minimum
approach distance from ground. From the worker's perspective, the
dangerous potential is ground, not the conductor to which he or she
is bonded. In that case, the employer can reasonably assume that the
arc, if one occurs, will be close to objects at ground potential as,
for example, if an energized conductor drops onto a grounded tower
leg, or at the potential of other phase conductors as, for example,
if a phase conductor drops on another phase conductor below.
\333\ The design of the live-line tool keeps the employee at a
distance from the energized part equal to, or greater than, the
applicable minimum approach distance.
\334\ When the arc initiates, the worker is likely to react by
pulling the live-line tool away from the energized part and toward
himself or herself. This action would pull the arc toward the
worker. If the worker reacts in the opposite direction, then he or
she would get closer to the arc.
---------------------------------------------------------------------------
Table 9 in proposed Appendix F only covered work on systems
operating at more than 46 kilovolts. The Agency recognizes that some
employers require their employees to use live-line tools on voltages of
46.0 kilovolts and less. (See, for example, Exs. 0125, 0127, 0159.)
Therefore, the Agency is extending Table 7 in final Appendix E to cover
these lower voltages as well. Table 7 applies whenever employees use
live-line tools, irrespective of voltage, because OSHA based the table
on the work method, not on the voltage. OSHA also revised the titles of
Table 6 and Table 7 in final Appendix E to indicate that they are
applicable to work using
[[Page 20476]]
rubber insulating gloves and live-line tools, respectively, rather than
work on systems based on voltage as proposed.
One mechanism for reducing estimated incident energy is to move the
employee farther away from the electric arc. One way to accomplish this
objective is to use live-line tool work methods with a larger minimum
approach distance than the minimum distance required by paragraph
(c)(1) of final Sec. 1926.960. OSHA encourages employers to use such
methods to reduce incident-energy levels. If an employer requires an
employee to maintain a minimum approach distance greater than the
minimum distance required by paragraph (c)(1), OSHA would deem it
reasonable for the employer to use an estimate of the distance from the
employee to the arc that reflects the employer-imposed minimum approach
distance rather than the minimum approach distance required by the
standard.
Work that exposes employees to three-phase arcs in open air, or
single-phase or three-phase arcs in enclosures, typically involves the
employee working at a greater distance from energized parts than is the
case when an employee is working on a single phase conductor of an
overhead line. For example, employees typically perform work on
energized equipment using insulating tools or test equipment on the
energized parts or by operating the equipment or removing covers. In
the first two cases, that is, using insulated tools or test equipment
on energized parts, the employee will be working with arms extended. In
the latter two cases, that is, operating the equipment or removing
covers, employees would be working with their hands near the outside of
equipment. OSHA believes that, in all four cases, it is reasonable to
assume that the employee is working at a greater distance from the
energized parts than an employee working with rubber insulating gloves
on energized overhead line conductors. IEEE Std 1584a-2004 uses
distances based, at least in part, on the dimensions of the equipment
enclosure (Ex. 0425). Because IEEE designed that standard to address a
wide range of equipment, OSHA believes that the IEEE approach is
broadly applicable to work on energized equipment. The IEEE approach is
explained in Section 4.8 of that standard as follows:
Arc-flash protection is always based on the incident energy
level on the person's face and body at the working distance, not the
incident energy on the hands or arms. The degree of injury in a burn
depends on the percentage of a person's skin that is burned. The
head and body are a large percentage of total skin surface area and
injury to these areas is much more life threatening than burns on
the extremities. Typical working distances are shown in [the
following table:]
------------------------------------------------------------------------
Typical working
Classes of equipment distance \a\ (mm)
[inches]
------------------------------------------------------------------------
15 kV switchgear.................................... 910 [36]
5 kV switchgear..................................... 910 [36]
Low-voltage switchgear.............................. 610 [24]
Low-voltage MCCs \[\\335\\]\ and panelboards........ 455 [18]
Cable............................................... 455 [18]
* * * * * * *
------------------------------------------------------------------------
\a\ Typical working distance is the sum of the distance between the
worker standing in front of the equipment, and from the front of the
equipment to the potential arc source inside the equipment. [id.\336\]
IEEE Std 1584a-2004--IEEE Guide for Performing Arc-Flash Hazard
Calculations--Amendment 1--Reprinted with permission from IEEE--
Copyright 2004, by IEEE. (Table revised from original).
There is no evidence on the record that the distances in IEEE Std
1584-2004 for three-phase arcs in open air or single-phase or three-
phase arcs in enclosures are unreasonable. Therefore, OSHA concludes
that the distances in IEEE Std 1584-2004 described earlier are
reasonable estimates for the distance from the employee to the electric
arc for three-phase arcs in open air, and single-phase and three-phase
arcs in enclosures, for voltages up to 15 kilovolts. Above that
voltage, employers must consider equipment enclosure size and the
working distance to the employee in selecting a distance from the
employee to the arc. The Agency will consider a distance reasonable
when the employer bases it on equipment size and working distance.
---------------------------------------------------------------------------
\335\ Motor control center.
\336\ IEEE Std 1584b-2011 makes editorial changes to the quoted
paragraph and adds a column with English units to the table. The
metric distances in the table remain unchanged.
---------------------------------------------------------------------------
Summary and discussion of general issues related to incident-energy
calculation methods. Table 12, Table 13, and Table 14 in this preamble
summarize OSHA's findings related to methods employers can use to
estimate incident heat energy as required by final paragraph (g)(2).
OSHA included these tables in Appendix E to Subpart V in the final rule
to enable employers to readily select incident-energy calculation
methods and input parameters that OSHA will consider reasonable and
acceptable for compliance with paragraph (g)(2) of final Sec.
1926.960.
Table 12--Selecting a Reasonable Incident-Energy Calculation Method\1\
--------------------------------------------------------------------------------------------------------------------------------------------------------
600 V and less \2\ 601 V to 15 kV \2\ More than 15 kV
Incident-energy calculation method -----------------------------------------------------------------------------------------
1[Phi] 3[Phi]a 3[Phi]b 1[Phi] 3[Phi]a 3[Phi]b 1[Phi] 3[Phi]a 3[Phi]b
--------------------------------------------------------------------------------------------------------------------------------------------------------
NFPA 70E-2004 Annex D (Lee equation) \3\...................... Y-C Y N Y-C Y-C N N\4\ N\4\ N\4\
Doughty, Neal, and Floyd...................................... Y-C Y Y N N N N N N
IEEE Std 1584-2004 \5\........................................ Y Y Y Y Y Y N N N
ARCPRO........................................................ Y N N Y N N Y Y\6\ Y\6\
--------------------------------------------------------------------------------------------------------------------------------------------------------
Key:
1[Phi]: Single-phase arc in open air
[[Page 20477]]
3[Phi]a: Three-phase arc in open air
3[Phi]b: Three-phase arc in an enclosure (box)
Y: Acceptable; produces a reasonable estimate of incident heat energy from this type of electric arc
N: Not acceptable; does not produce a reasonable estimate of incident heat energy from this type of electric arc
Y-C: Acceptable; produces a reasonable, but conservative, estimate of incident heat energy from this type of electric arc.
Notes:
\1\ Although OSHA will consider these methods reasonable for enforcement purposes when employers use the methods in accordance with this table,
employers should be aware that the listed methods do not necessarily result in estimates that will provide full protection from internal faults in
transformers and similar equipment or from arcs in underground manholes or vaults.
\2\ At these voltages, the arc is presumed to be three-phase unless the employer can demonstrate that only one phase is present or that the spacing of
the phases is sufficient to prevent a multiphase arc from occurring.
\3\ The entries for NFPA 70E-2004 Annex D (Lee equation) apply equally to NFPA 70E-2012, and the comparable table in Appendix E refers to NFPA 70E-2012
Annex D (Lee equation).
\4\ Although OSHA will consider this method acceptable for purposes of assessing whether incident energy exceeds 2.0 cal/cm\2\, the results at voltages
of more than 15 kilovolts are extremely conservative and unrealistic.
\5\ The entries for IEEE Std 1584-2004 apply equally to IEEE 1584-2011, and the comparable table in Appendix E refers to IEEE Std 1584 with this latest
amendment.
\6\ OSHA will deem the results of this method reasonable when the employer adjusts them using the conversion factors for three-phase arcs in open air or
in an enclosure, as indicated in the program's instructions.
Table 13--Selecting a Reasonable Arc Gap
----------------------------------------------------------------------------------------------------------------
Single-phase arc mm
Class of equipment (inches) Three-phase arc mm \1\ (inches)
----------------------------------------------------------------------------------------------------------------
Cable............................... NA \2\...................... 13 (0.5)
Low voltage MCCs and panelboards.... NA.......................... 25 (1.0)
Low-voltage switchgear.............. NA.......................... 32 (1.25)
5-kV switchgear..................... NA.......................... 104 (4.0)
15-kV switchgear.................... NA.......................... 152 (6.0)
Single conductors in air, 15 kV and 51 (2.0) \3\................ Phase conductor spacing.
less.
Single conductor in air, more than Voltage in kV times 2.54 Phase conductor spacing.
15 kV. (0.1), but no less than 51
mm (2 inches) \3\.
----------------------------------------------------------------------------------------------------------------
\1\ Source: IEEE Std 1584a-2004.
\2\ ``NA'' = not applicable.
\3\ Table 6 of Appendix E of final Subpart V uses a more conservative arc gap that equals the electrical
component of the minimum approach distance rather than a value corresponding to the dielectric strength of air
for the system voltage, which forms the basis for the values in this table.
Table 14--Selecting a Reasonable Distance From the Employee to the Arc
------------------------------------------------------------------------
Single-phase arc mm Three-phase arc mm
Class of equipment (inches) (inches)
------------------------------------------------------------------------
Cable........................ NA\*\................ 455 (18)
Low voltage MCCs and NA................... 455 (18)
panelboards.
Low-voltage switchgear....... NA................... 610 (24)
5-kV switchgear.............. NA................... 910 (36)
15-kV switchgear............. NA................... 910 (36)
Single conductors in air (up 380 (15)............. NA
to 46 kilovolts), work with
rubber insulating gloves.
Single conductors in air, MAD - (2 x kV x 2.54) NA
work with live-line tools (MAD - (2 x kV /
and live-line barehand work. 10))[dagger].
------------------------------------------------------------------------
* ``NA'' = not applicable.
[dagger] The terms in this equation are:
MAD = The applicable minimum approach distance, and
kV = The system voltage in kilovolts.
With the guidance provided here and in Appendix E to final subpart
V, OSHA believes that employers will be able to reasonably estimate
incident-energy levels as required by final paragraph (g)(2). The
Agency expects that, upon inspection, it will be able to detect any
manipulation of input parameters designed to undermine the purpose and
requirements of this final rule.
In enforcing paragraph (g)(2) of the final rule, the Agency will
accept as reasonable any estimates made following the guidance in the
preamble and in Appendix E. Employers may depart from this guidance as
long as the methods and variables used to calculate incident heat
energy relate reasonably to the electric-arc exposures actually faced
by employees. Duke Energy pointed out that ``standard writing
committees . . . are continuing to address the electric-arc hazards,
specifically NFPA 70E, IEEE Std 1584-2002, and technical papers written
by the IEEE/ESMOL[337] committee'' (Ex. 0201). These efforts
may result in additional sources of information for employers to use in
estimating incident heat energy for purposes of final paragraph (g)(2).
---------------------------------------------------------------------------
\337\ Electrical Safety and Maintenance of Lines.
---------------------------------------------------------------------------
Several rulemaking participants noted that IEEE and NFPA are
undertaking a joint research effort to address issues related to
methods of calculating incident heat energy from electric arcs. (See,
for example, Exs. 0177, 0201, 0227; Tr. 1095, 1128-1129.) These
rulemaking participants recommended that OSHA delay the rulemaking
pending the results of this research. For example, Ms. Kathy Wilmer,
testifying on behalf of EEI, stated:
[[Page 20478]]
In 2005, IEEE and NFPA sponsored a joint task force whose charge
was to develop a research and test plan intended to address
technical issues, including those raised by the calculation methods.
It will be several years, however, before the results of the IEEE/
NFPA Research and Test Plan Committee are available to employers.
[Tr. 1095]
EEI recommended that ``OSHA wait for NFPA and IEEE to answer some
of [the] questions'' related to the calculation methods (Tr. 1129).
As noted by Ms. Wilmer, the results of any research conducted as a
result of the IEEE-NFPA joint effort may be years away. Today, the
final results of this research are not available. OSHA concludes that
there is sufficient information in the rulemaking record to determine
that existing calculation methods can reasonably estimate incident heat
energy from electric arcs. Therefore, the Agency does not believe that
it is necessary to wait for IEEE and NFPA to complete the research. In
the future, this research may result in additional sources of
information for employers estimating incident heat energy for the
purposes of final paragraph (g)(2).
Note 2 to paragraph (g)(2), which is being adopted without
substantive change from the proposal, explains that paragraph (g)(2)
does not require the employer to estimate the heat-energy exposure for
every job task performed by each employee. The note indicates that the
employer may make broad estimates that cover multiple system areas
provided that: (1) The employer uses reasonable assumptions about the
energy-exposure distribution throughout the system, and (2) the
estimates represent the maximum exposure for those areas.
Proposed Appendix F explained that the employer could use the
maximum fault current and clearing time to cover several system areas
at once.
NIOSH expressed concern that, following this guidance, an employer
could estimate incident energy based on the maximum available fault
current, even though a higher incident-energy level is possible with a
lower fault current (Ex. 0130). NIOSH explained:
[Proposed Note 2 to paragraph (g)(2) and proposed Appendix F]
suggest that the point in a power system that has the highest
available fault current will also have the maximum heat energy
hazard in the event of an arcing-fault. [T]he heat energy released
during an arcing-fault is a function of both current and duration
(clearing time). The maximum heat energy hazard may be at a point in
the system where available fault current is less than the system
maximum and may consequently have a longer clearing time. This
longer clearing time is due to the inverse-time characteristic of
many circuit protection components such as fuses and relays (the
higher the fault current, the more quickly the circuit protection
components will clear the fault). [Id.]
NIOSH recommended ``providing a more detailed explanation of the
interdependence of current and clearing time with respect to arcing-
fault hazards,'' and indicated that ``NFPA 70E-2004 provides an example
of such an explanation'' (id.).
OSHA recognizes that fault current lower than the maximum available
fault current can produce a higher incident energy. The maximum fault
current, also known as the bolted-fault current, occurs when the fault
has no impedance,\338\ as if the two conductors were bolted together.
The current in an electric arc is never as high as the maximum
available fault current because the arc itself has some impedance, and
this lowers the fault current. All of the incident-energy calculation
methods, except ARCPRO, account for this reduction (Exs. 0134, 0425,
0430, 0469).
---------------------------------------------------------------------------
\338\ Impedance is the effective resistance of an electric
circuit to alternating current. It includes the combined effects of
ohmic resistance and reactance.
---------------------------------------------------------------------------
As NIOSH notes, when the current is less than the maximum available
fault current, the protective devices for the circuit may take longer
to clear the fault, resulting in longer clearing times. IEEE Std 1584a-
2004 accounts for this difference in clearing times and for variations
in arc current with arc voltage in the formulas it uses to calculate
incident energy (Ex. 0425). The other methods use the clearing time
corresponding to the fault current used to calculate the incident
energy.
However, the fault current and the clearing times used to calculate
incident energy in these calculations are only approximations of the
values that might occur in an actual fault. Like the distance from the
employee to the arc and, in some cases, the arc length, the fault
current and clearing time in an actual fault likely will be different
from the fault current and clearing time used to calculate incident
energy. The final rule requires that the employer's estimate of
incident energy be reasonable, not that it be a precise estimate of the
maximum possible incident energy. Lower fault current may produce a
higher incident energy, but so would exposures with the employee closer
to the arc. Other variations, such as short clearing times (which can
occur if the arc self-extinguishes) or longer distances between the
employee and the arc, could lead to lower incident energy. Considering
the evidence in the record as a whole, the Agency believes that using
maximum fault current in estimating incident energy will produce
reasonable estimates of the exposures faced by employees.
Mr. John Vocke with Pacific Gas and Electric Company stated that
his company conducted testing to verify the values in Table 8 and Table
9 in proposed Appendix F (Ex. 0185). He maintained that the incident-
energy values provided in those tables may be inaccurate.
As noted earlier, the Agency concluded that the ARCPRO method, on
which OSHA based the incident-energy values in proposed Table 8 and
Table 9, reasonably estimates incident energy from single-phase arcs in
open air on systems of more than 600 volts. Mr. Vocke did not provide
the parameters used in, or the results of, Pacific Gas and Electric
Company's testing. For example, it is not clear from Mr. Vocke's
comment whether the testing was with single-phase arcs in open air. If
not, then the Agency would expect their results to differ from the
values in proposed Table 8 and Table 9.
As described earlier, OSHA based Table 8 and Table 9 in proposed
Appendix F on calculations using ARCPRO and designed those tables to
cover a wide range of exposures faced by employees performing overhead
line work. TVA noted that these tables had little application and
expressed concern that employers would misuse the tables, commenting:
We believe the use of tables, e.g., * * * proposed Tables 8 & 9,
have limited application for estimating heat energy for electrical
circuits common to the electric utility industry. The footnotes to
these tables instruct users to use other methods if the circuit
assumptions in the tables are not applicable to the circuit being
analyzed. Our concern is that many companies will not understand the
limitations of these tables or choose to ignore the instruction to
use other methods. Either of these actions could result in under
estimating the arc flash hazard.
* * * * *
[W]e do not agree with the ``table'' method approach. We believe
that for many exposures in generating and transmission facilities
OSHA's proposed Tables 8 and 9 will not be useful to employers for
selecting arc flash protection. The tables are misleading because in
reality there are too many circuits with parameters that do not meet
the table use criteria. OSHA states in [proposed Appendix F] that
employers will need to use other methods in situations not addressed
by Table 8 or Table 9. We believe that an accepted method should be
used to calculate arc flash incident energies and recommend that the
final rule not include tables like proposed Table 8 and Table 9 for
selecting arc flash protection. [Ex. 0213]
[[Page 20479]]
OSHA believes that Table 8 and Table 9 from proposed Appendix F
(Table 6 and Table 7 in final Appendix E, which OSHA revised as
described elsewhere in this section of the preamble) serve as
relatively simple ways for employers to estimate incident energy. The
SBREFA Panel Report specifically recommended that OSHA consider
including such tables in the standard (Ex. 0019). The National
Electrical Safety Code committee adopted provisions on protection from
electric arcs that included tables similar to the ones in the proposal
(Ex. 0480). Mr. James Tomaseski of IBEW supported the proposed tables
and stated that the values in those tables represent ``common exposures
out on distribution lines'' (Tr. 939--940). Mr. Brian Erga with ESCI
also supported proposed Table 8 and Table 9, testifying:
ESCI fully supports the table 8 and table 9 in the appendix of
this proposal as a way of providing a method of choosing some FR
clothing for workers or small companies.
It will allow a company to figure out, take their fault current,
their clearing time, go into a table, and find . . . some clothing
that might be appropriate, buy that for them, and feel . . . assured
that they were doing what they could do and . . . what OSHA would
require. [Tr. 1246-1247]
The Agency concludes that Table 8 and Table 9 in proposed Appendix F
will assist employers in complying with the requirement in final
paragraph (g)(2) to estimate incident heat energy and that the tables
reasonably represent exposures in electric distribution systems, as
noted by Mr. Tomaseski, if not transmission systems.\339\ (See, also,
Mr. Erga's testimony at Tr. 1247: ``I passed table 8 and table 9 around
to my customers. All of them feel it looks very good and looks very
straightforward for them to follow. And they feel pretty comfortable
that they would be willing to get into an FR program using [those]
table[s] . . . .'') Consequently, OSHA is including the tables in final
Appendix E, with revisions as described elsewhere in this section of
the preamble. OSHA agrees with TVA that it is important for employers
to heed the notes to these tables, which limit their application to
rubber insulating glove work (Table 6) and live-line tool work (Table
7) involving exposure to single-phase arcs in open air. OSHA further
agrees that these tables are of little, if any, use in electric power
generating plants, where most of the exposures come from three-phase
arcs. Nevertheless, the Agency believes that many employers, especially
small ones, will find these tables useful.
---------------------------------------------------------------------------
\339\ Although there is nothing in the record that states
explicitly that Table 9 represents actual exposures for employees
working on transmission systems, the existence of similar tables in
the 2007 NESC (Ex. 0533) and the 2012 NESC strongly suggests that
Table 9 does reasonably represent transmission exposures. (Table 8
of proposed Appendix F covers only distribution voltages.)
---------------------------------------------------------------------------
Mr. Tom Chappell of Southern Company suggested that the final rule
not require incident-energy estimates for voltages of 600 volts and
less, arguing that these systems do not pose the same risk as higher
voltage systems:
This proposed language would require that the employer make
estimates of the maximum available heat energy to which employees
are exposed to at 600 volts and below as well as those above 600
volts. We do not believe this to be reasonable. Even OSHA recognizes
that the risks of exposures at 600 volts and below do not carry the
same risk as those above 600 volts since the proposed regulations do
not require flame resistant clothing at voltages 600 volts and
below. Additionally, Note 2 suggests making broad estimates that
cover multiple system areas, and further gives an example of how
that may be done for distribution circuits. Both of these suggest
that the OSHA's intent was not to cover systems operating at 600
volts or less where such broad estimates are meaningless and not
possible. We recommend that estimates of heat energy not be required
for systems operating at 600 volts and below and that engineering
controls and work practices be used for these systems so that
contact is avoided. This recommendation would be consistent with
NESC proposed language. [Ex. 0212]
Mr. Chappell misunderstood the rationale behind OSHA's final rule.
First, Note 2 to proposed paragraph (g)(2), which OSHA is adopting
without substantive change, contained an example, clearly identified as
such, of how to estimate incident heat energy over a wide area. There
are other possible circuits that might be suitable for wide estimates.
In addition, the note only addresses circuits that are far-ranging,
such as transmission and distribution circuits. Circuits that operate
at 600 volts and less are found normally as services or as feeder or
branch circuits inside electric power generation plants. (See, for
example, 269-Exs. 8-5, 8-17, 8-20, 8-21, 8-22.) These circuits do not
normally extend for miles; each of them usually serves a single
facility. Second, OSHA does not agree that 600-volt systems produce
lower amounts of incident energy or pose a lower risk of burn injury to
employees than higher voltage systems. The rationale behind the
requirement in final Sec. 1926.960(g)(4)(i) that employees exposed to
contact with circuit parts operating at more than 600 volts wear flame-
resistant clothing relates to the reduced likelihood that contact with
a circuit part energized at lower voltages would produce an electric
arc through, and ignite, the clothing. As noted under the summary and
explanation for final paragraph (g)(4)(i), many commenters noted that
systems operating at 600 volts and less are capable of producing
extremely high levels of incident energy, sometimes even higher than
systems operating at higher voltages. For example, Mr. Paul Hamer
stated, ``Many systems and equipment operating at 600 volts and below
have severe arc-flash hazards . . .'' (Ex. 0166). In addition, TVA
noted:
The magnitude of the heat energy in 480 V arc flash accidents is
greater [than at voltages higher than 600 volts] because of the
following: 1. The single phase fault typically propagates to three
phase fault. 2. The clearing times in generating plants are
typically longer. 3. The arc flash energy is typically forced into
one direction (arc in a box). [Ex. 0213]
Therefore, while there may not be an ignition hazard from contact at
the lower voltages, burn hazards at these voltages may still be serious
and require arc-rated protective equipment.
For these reasons, OSHA is not adopting Mr. Chappell's
recommendation. The Agency believes that it is just as important to
estimate incident-energy levels for systems operating at 600 volts and
less as it is for systems of higher voltages. Without an estimate of
incident energy, an employer would not be able to select appropriate
arc-rated protective equipment for employees exposed to these voltages
in accordance with final Sec. 1926.960(g)(5).
Some rulemaking participants maintained that incident-heat-energy
exposures change over time. (See, for example, Exs. 0126, 0163; Tr.
404-405.) For instance, Ms. Susan O'Connor with Siemens Power
Generation commented that ``if new equipment is added or the available
fault current to the plant from the utility changes, the entire
calculations change. The arc faults become a moving target'' (Ex.
0163). Noting that fault current can change hourly, Mr. James Shill
with ElectriCities of North Carolina testified:
[I]n one of my first assignments in the power company I was in
charge of coordinating the equipment, and fault currents change
hourly. [I]t depends on where your source of energy comes from. [Tr.
404]
The final rule does not require employers to estimate incident-
energy levels on a moment-by-moment basis. As indicated by Note 2 to
paragraph (g)(2), the final rule permits employers to make broad
estimates of incident-energy exposure, provided those
[[Page 20480]]
estimates represent the reasonably expected maximum exposures. There
would be no need to perform additional calculations when changes to the
system would lower incident energy. In addition, as long as the
protective clothing and other protective equipment selected by the
employer will protect against the incident energy, including any
increase caused by changes to the system, the final rule does not
require the employer to reconduct the incident-energy estimates
required by paragraph (g)(2).
The Agency believes that employers will select arc-rated protective
equipment, not on the basis of estimates for individual circuits, but
on the basis of what levels will provide protection for broad areas of
the employers' systems. For instance, an employer could select a base
clothing outfit rated at 8 cal/cm.\2\ This clothing would be acceptable
as long as the estimated energy levels are less than that value.
Accordingly, OSHA believes that an employer can take measures to
minimize the number of times it must perform additional calculations.
For example, an employer using Table 6 or Table 7 in final Appendix E,
can select an incident-energy estimate for a maximum number of cycles
at a given level of fault current on a particular circuit. As long as
any change to the circuit does not increase the fault current or
clearing time beyond the fault current and clearing time used in
selecting a value from the table, the employer would not have to make
additional estimates. The employer then would know that as long as
relay settings (which affect clearing time) and transformer kilovolt-
ampere ratings (which affect maximum fault current) stay below the
values on which the employer bases the selection of incident-energy
level, then employees would remain safe, and the employer would remain
in compliance. Thus, the employer could avoid having to reestimate
incident-energy levels simply by limiting the types of changes that
could be made to a circuit or by selecting protective clothing and
other protective equipment that accommodates any changes that will be
made. As Mr. Donald Hartley of IBEW testified: ``[If] you don't find
that [the fault current and clearing times] are substantially different
[then] you may not have to change what it is you were doing'' (Tr.
1031-1032). On the other hand, it is possible that employers that do
not adequately plan changes to their systems will need to reestimate
incident heat energy for some of their circuits.
OSHA does not expect employers to account for unanticipated changes
to their systems in estimating incident-energy levels. As Mr. Shill
noted, it is possible that an unanticipated system change could
increase incident energy. For example, an unidentified faulty relay
could substantially increase the clearing time and, thus, an employee's
potential incident-energy exposure. However, final paragraph (g)(2)
does not require employers to anticipate such events. The estimates
required by this paragraph are for normal operating conditions.
For these reasons, OSHA concludes that concerns that employers
would need to constantly update their incident-energy estimates are
largely baseless. To the extent that employers must update these
estimates, the Agency's regulatory analysis fully accounts for periodic
updates. (See Section VI, Final Economic Analysis and Regulatory
Flexibility Analysis, later in the preamble.)
Some commenters maintained that employers would need to hire
consultants to perform the incident-energy calculations required by
final paragraph (g)(2). (See, for example, Exs. 0163, 0178; Tr. 375-
376, 563.) Mr. James Shill of ElectriCities of North Carolina
testified: ``Even if professional engineers know the method to use in
calculating maximum available heat energy, small electric utilities
often do not have such qualified personnel on staff. Instead, small
utility businesses will be faced with hiring outside consultants to
perform this work for each job at each workplace, and for each
employee'' (Tr. 375-376).
OSHA agrees with these commenters that small employers may need to
hire consultants to perform or assist in the preparation of incident-
energy calculations. Even some larger utilities hire consultants to
help perform incident-energy calculations (Tr. 1197). The Agency
understands that estimating incident heat energy demands some
electrical engineering expertise. OSHA believes that most employers
that work on electric power generation, transmission, and distribution
systems have such engineering expertise available. As noted by some
witnesses, these estimates require much of the same knowledge and skill
as other assessments needed to operate, maintain, and work on electric
power generation, transmission, and distribution systems (Tr. 1030-
1032). In any event, OSHA's estimate of the costs associated with
complying with paragraph (g)(2) in the final rule accounts for the
possibility that, in some instances, consultants will perform the
required estimates. (See Section VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in this preamble.)
Some rulemaking participants suggested that contractors would have
difficulty estimating incident energy or would not be able to perform
the estimates at all. (See, for example, Exs. 0162, 0169, 0234, 0501;
Tr. 1326-1327, 1335-1336.) For instance, Quanta Services noted that
utility operators frequently do not know the maximum fault current on
their systems, making it ``difficult [for contractors] to determine the
maximum fault current'' (Ex. 0234). The Davis H. Elliot Construction
Company suggested that utilities might provide worst-case estimates to
their contractors because of potential liability concerns (Exs. 0156,
0206, 0231).
OSHA understands that contractors may face challenges in estimating
incident heat energy as required by paragraph (g)(2) in the final rule.
The requirements in final Sec. 1926.950(c)(1), which specifies that
host employers provide information about their systems to contract
employers, should ensure that contractors have the information they
need to estimate incident energy. Paragraph (c)(1)(iii) of final Sec.
1926.950 specifically requires host employers to provide information to
enable contract employers to perform the assessments required by the
final rule. This would include information contractors need to estimate
incident heat energy as required in final Sec. 1926.960(g)(2).\340\ In
any case in which the host employer does not provide the contractor
with necessary information and, therefore, violates this final rule,
contractors can use other (albeit less certain) means of estimating the
system parameters needed to perform incident-energy calculations.
Contractors can estimate fault currents through the ratings of the
transformers supplying the circuit \341\ and clearing times from the
type of overcurrent devices protecting the circuit \342\ (Ex. 0425;
269-Ex. 8-15). The Agency assumes that, when utilities are
[[Page 20481]]
not providing this information, contractors already are using these
methods when determining the size of grounds necessary under existing
Sec. 1910.269(n)(4)(i) (``Protective grounding equipment shall be
capable of conducting the maximum fault current that could flow at the
point of grounding for the time necessary to clear the fault.'') There
is no evidence in the record that utilities are currently providing
unduly conservative estimates of fault current or clearing times to
contractors for the purposes of existing Sec. 1910.269(n)(4)(i), and
it seems unlikely that they would provide different estimates after
this final rule becomes effective. Consequently, the Agency concludes
that the concerns specific to contractors are baseless.
---------------------------------------------------------------------------
\340\ In the economic analysis, OSHA assumes that costs related
to estimating incident energy will be borne only by host employers.
The Agency anticipates that, for economic reasons, host employers
will provide the results of their estimates to contract employers
even though the final rule does not require them to do so. See
Section VI, Final Economic Analysis and Regulatory Flexibility
Analysis, later in the preamble.
\341\ For example, a contractor can estimate the fault current
on the secondary side of a transformer on a radial system by
calculating the fault current at the transformer, which is equal to
the transformer rating divided by the product of the per-unit
impedance and the voltage (Ex. 0134).
\342\ IEEE Std 1584a-2004 gives the clearing times for a wide
range of circuit protective devices (Ex. 0425). Contractors also can
try to obtain clearing times from a number of other sources,
including the manufacturer.
---------------------------------------------------------------------------
Several commenters suggested that proposed paragraph (g)(2) was too
vague. (See, for example, Exs. 0126, 0152, 0227; Tr. 1095-1097.) For
instance, Ms. Jean Thrasher with Community Electric Cooperative
commented: ``With undefined terms in the equation and no firm
guidelines from OSHA the employer has the potential to be cited even
though they performed a good faith appraisal but the inspector
disagreed with the values chosen'' (Ex. 0152).
OSHA made it clear in this preamble and in Appendix E to final
Subpart V that the employer is free to choose any method for estimating
incident energy that results in a reasonable estimate of incident heat
energy to which the employee would be exposed. Appendix E provides
guidance on how to estimate incident heat energy and information on
approaches that OSHA will recognize as reasonable for performing these
estimates. In the final rule, OSHA revised Note 1 to paragraph (g)(2)
to further clarify what constitutes compliance with that paragraph. The
revised note provides that: (1) OSHA will deem employers that follow
the guidance in Appendix E to be in compliance with paragraph (g)(2),
and (2) employers can choose another method of estimating incident heat
energy if the chosen method reasonably predicts the incident energy to
which the employee would be exposed. (Note 1 in the proposal simply
referred to the appendix for guidance.) Employers can rely on the
guidance in this preamble and final Appendix E to select methods and
input parameters accepted by OSHA for compliance with final paragraph
(g)(2). Accordingly, the Agency concludes that paragraph (g)(2) in the
final rule is not unenforceably vague.
Proposed paragraph (g)(2) would have required employers to make ``a
reasonable estimate of the maximum available heat energy to which the
employee would be exposed.'' OSHA concludes that this language might
not accurately convey the purpose of the proposed rule and, therefore,
could confuse the regulated community. For example, as should be clear
from the foregoing explanation of what OSHA will consider a
``reasonable estimate,'' the Agency believes that it is reasonable to
estimate incident-energy exposures based on the location where an
employee is reasonably expected to be working when an arc occurs.
However, as explained earlier, the maximum heat energy will occur
within the arc plasma, and the Agency concludes that it is not
necessary to estimate heat energy assuming that the employee is close
enough to the arc to be within the plasma field. In addition, as
explained previously, the choice of methods and other input parameters
also can affect the calculated incident energy. To clarify that the
Agency is expecting a reasonable estimate, and not an estimate of the
maximum heat energy, OSHA replaced the phrase ``a reasonable estimate
of the maximum available heat energy'' in paragraph (g)(2) in the
proposed rule with ``a reasonable estimate of the incident heat
energy'' in the corresponding provision in the final rule. The Agency
believes that the final rule more accurately reflects the purpose of
this provision and will clarify some of the confusion related to the
requirement to estimate incident-energy levels.
NIOSH stated that arc warning labels would be valuable for new or
upgraded installations (Ex. 0130). NIOSH explained its position as
follows:
Arc warning labels that explain the voltage, available fault
current, Arc Hazard Category, the ATPV of the required protective
clothing, and the approach distances would be a valuable addition to
all new or upgraded installations. Such information, as calculated
by the systems' designers, would then be readily available to the
workers who need to maintain such systems. Many commercial power
systems analysis packages can automatically generate these labels as
part of the systems design and analysis procedure. Having labels on
new equipment would eliminate the need for the employer to estimate
arc hazards by providing calculated engineering data. [id.]
OSHA decided against requiring arc-hazard warning labels such as
those recommended by NIOSH. OSHA believes that the employer can
effectively provide information on arc hazards and the required
protective measures in other ways. Employers must train their employees
in the recognition of electrical hazards, including hazards from
electric arcs, and the proper use of PPE, including FR and arc-rated
clothing, as required by final Sec. 1926.950(b)(2)(v) and (b)(2)(iv),
respectively. The employer can use several methods other than labels to
ensure that employees wear appropriately rated protective equipment,
including requiring a minimum level of protection that will cover most
exposures and including the arc rating on work orders. OSHA believes
that these other measures are likely to be more effective than warning
labels since they inform the employee of the appropriate rating before
the employee arrives at the jobsite. If the employer relies on labels,
employees may arrive at the jobsite without properly rated protective
equipment. In addition, OSHA does not believe that providing labels on
transmission and distribution installations is feasible or effective.
It is not possible to label the entire length of a transmission or
distribution line, and installing labels at switching points would not
prove effective or useful to employees whose work is remote from those
switching points. Therefore, OSHA is not adopting the requirement for
arc-hazard warning labels recommended by NIOSH.
Prohibited clothing. Paragraph (g)(3), which is being adopted with
only minor changes from the proposal, requires the employer to ensure
that employees exposed to hazards from flames or electric arcs do not
wear clothing that could either melt onto their skin or ignite and
continue to burn when exposed to flames or the heat energy estimated
under final paragraph (g)(2). This rule is equivalent to existing Sec.
1910.269(l)(6)(iii), although OSHA revised the language to explicitly
prohibit clothing that could melt onto an employee's skin or ignite and
continue to burn.\343\ Final paragraph (g)(3) ensures that employees
exposed to electric arcs do not wear clothing presenting the most
severe burn hazards.
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\343\ The existing rule prohibits clothing that could increase
the extent of injuries to an employee. The Agency interprets this
rule as prohibiting clothing that could melt or that could ignite
and continue to burn in the presence of an electric arc faced by an
employee. (See, for example, Memorandum to the Field dated August
10, 1995, from James W. Stanley, ``Guidelines for the Enforcement of
the Apparel Standard, 29 CFR 1910.269(l)(6), of the Electric Power
Generation, Transmission, and Distribution Standard.'' This
memorandum is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21878.)
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A note following this provision lists fabrics, including acetate,
nylon, polyester, and rayon, that the final rule specifically prohibits
unless the
[[Page 20482]]
employer demonstrates that the clothing is treated or worn in such a
manner as to eliminate the hazard. In the proposed rule, this note was
the same as the note following existing Sec. 1910.269(l)(6)(iii). In
the preamble to the proposal, OSHA requested comments on whether it
should add any other fabrics posing similar hazards to the note.
Many commenters recommended adding polypropylene to the list of
prohibited fabrics. (See, for example, Exs. 0148, 0183, 0233, 0239; Tr.
563-564.) Mr. Mark Zavislan, representing NRECA, testified:
Polypropylene is a synthetic fabric under heat conditions. It
melts. It's terrible. I have not witnessed it in an arc type of
exposure, but I was an EMT for several years, and one of the worst
injuries I have ever seen, vehicle accident involving a fire, an
individual wearing long underwear made out of this material, and it
was pretty ugly.
So I think, if you are looking at the heat exposures from an
arc, you've got the potential for the same type of damage. [Tr. 564]
OSHA finds that this evidence indicates that polypropylene can
melt. Although Mr. Zavislan's testimony did not indicate that this
fabric is likely to melt in an arc exposure, it does indicate that, if
polypropylene is exposed to sufficient heat, it will melt. In this
regard, OSHA believes that the heat generated by a arc flash is at
least as severe as the heat generated by a vehicle fire. Consequently,
OSHA is adding polypropylene to the list of prohibited fabrics
contained in the note following paragraph (g)(3) in the final rule.
Two commenters suggested adding acrylic fibers to the list in the
note, although they did not provide any evidence that this fabric melts
or ignites and continues to burn when exposed to electric arcs (Exs.
0148, 0213). While OSHA decided against adding acrylic fibers to the
list of prohibited fabrics contained in the note, the Agency observes
that the note's list of the types of fabric prohibited by final Sec.
1926.960(g)(3) is not exhaustive. Employers must ensure that employees
do not wear clothing made from an acrylic fiber if such clothing could
melt onto the skin or ignite and continue to burn when exposed to the
heat energy estimated under final paragraph (g)(2), regardless of
whether the note lists the fabric. One of the two commenters that
advocated adding acrylic fibers to the note was ASTM. ASTM has
extensive experience with testing materials. The Agency suspects that
acrylic fibers will melt onto the skin or easily ignite and continue to
burn in the presence of an electric arc, although it did not arrive at
this conclusion in this rulemaking.
Two commenters recommended removing rayon from the list of
prohibited fabrics contained in the proposed note (Exs. 0166, 0228,
0235). These commenters pointed out that rayon is a cellulose-based
synthetic fiber that burns but does not melt.
OSHA included rayon as one of the prohibited fabrics on the basis
of evidence in the record for the 1994 Sec. 1910.269 rulemaking (59 FR
4389; 59 FR 33658-33659, 33661). In that rulemaking, the Agency
described the evidence and rationale for prohibiting certain fabrics as
follows:
The IBEW introduced a videotape, produced by the Duke Power
Company, demonstrating the effects of different types of clothing
upon exposure to electric arcs (Ex. 12-12). This tape provides clear
evidence of the hazards of wearing clothing made from certain
untreated synthetic fabrics, such as polyester, acetate, nylon, and
rayon.
* * * * *
Therefore, for exposed employees, . . . final Sec. 1910.269
adopts a requirement that these employees be trained in the hazards
related to the clothing that they wear [and prohibits] apparel that
could increase the extent of injuries received by a worker who is
exposed to an electric arc. OSHA has also included a note . . . to
indicate the types of clothing fabrics that the record demonstrates
are hazardous to wear by employees exposed to electric arcs.
The requirement is intended to prohibit the types of fabrics
shown in the Duke Power Company videotape to be expected to cause
more severe injuries than would otherwise be anticipated. These
include such untreated materials as polyester and rayon, unless the
employee is otherwise protected from the effects of their burning.
[59 FR 4389, as corrected at 59 FR 33658]
The Duke video indicated that rayon ignites easily in the presence
of electric arcs (269-Ex. 12-12). Existing Sec. 1910.269(l)(6)(iii)
and final paragraph (g)(3) prohibit clothing that can ignite and
continue to burn, in addition to fabrics that can melt onto the skin in
the presence of electric arcs. The evidence in the record indicates
that rayon meets this criterion. Therefore, OSHA is not removing rayon
from the list of prohibited fabrics.
When flame-resistant clothing is required. Proposed paragraph
(g)(4) would have required employees to wear flame-resistant clothing
whenever: (1) The employee was subject to contact with energized
circuit parts operating at more than 600 volts (proposed paragraph
(g)(4)(i)); (2) an electric arc could ignite flammable material in the
work area that, in turn, could ignite the clothing of an employee
nearby (proposed paragraph (g)(4)(ii)); or (3) molten metal or electric
arcs from faulted conductors in the work area could ignite the
employee's clothing (proposed paragraph (g)(4)(iii)). A note to
proposed paragraph (g)(4)(iii) indicated that this provision would not
apply to conductors capable of carrying, without failure, the maximum
available fault current for the time the circuit protective devices
take to intercept the fault. In such instances, conductors would not
melt from the fault current and, therefore, could not ignite the
employee's clothing. The conditions listed in proposed paragraph (g)(4)
address several burn accidents examined by OSHA involving ignition of
an employee's clothing (Exs. 0002, 0003, 0004).\344\
---------------------------------------------------------------------------
\344\ See, for example, the four accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=596304&id=14418776&id=170238109&id=202043758.
---------------------------------------------------------------------------
OSHA reworded the introductory text to paragraph (g)(4) in the
final rule to clarify what clothing must be flame-resistant and to make
it consistent with provisions in final paragraphs (g)(5)(i) through
(g)(5)(v) that permit some types of non-flame-resistant clothing in
lieu of arc-rated clothing in certain conditions. (See the discussion
of the difference between flame-resistant and arc-rated clothing under
the summary and explanation for final paragraph (g)(5), later in this
section of the preamble.) The language in final paragraph (g)(4) makes
it clear that only the outer layer of clothing must be flame-resistant.
This requirement recognizes that some companies successfully use 100-
percent cotton T-shirts under FR shirts. (See, for example, Tr. 1345-
1346.) NFPA 70E-2004 also recognizes the use of non-flame-resistant
clothing under flame-resistant clothing as providing adequate
protection against electric-arc hazards in certain situations (Ex.
0134). In any event, final paragraph (g)(3) prohibits the use of
flammable layers of clothing beneath flame-resistant outer clothing
whenever doing so poses a burn hazard.
For reasons explained later, OSHA is adopting in the final rule
paragraphs (g)(4)(i) through (g)(4)(iii) (including the note) largely
as proposed. The Agency is adding a new paragraph (g)(4)(iv) that
requires employees to wear flame-resistant clothing whenever the
incident heat energy estimated under paragraph (g)(2) exceeds 2.0 cal/
cm\2\. See the explanation of this new paragraph later in this section
of the preamble.
Several rulemaking participants argued that some employers are
providing adequate protection for their employees by requiring them to
wear 100-percent cotton (that is, that flame-resistant clothing is
unnecessary). (See, for example, Exs. 0187, 0238, 0506; Tr.
[[Page 20483]]
543-544.) For instance, Mr. Jonathan Glazier with NRECA stated:
Many utilities now allow their employees to wear 100 percent
natural fiber clothing. This means cotton and, in colder climates,
wool or cotton/wool blends. One hundred percent natural fiber
clothing complies with OSHA's current 1910.269, if it is thick
enough not to ignite and to continue burning, but this will change
if the new proposal becomes final.
Proposed Sections 1910.269(l)(11)(4)(a) and 1926.960(g)(4)(i)
would require wearing FR clothing--that's FR clothing, not merely
clothing that will not melt or ignite and continue to burn, but FR
clothing--when an employee is ``subject to contact with energized
circuit parts operating at more than 600 volts.''
Arguably, this means that 100 percent natural fiber clothing
cannot be worn by employees doing rubber glove work on parts
energized above 600 volts. This will require many utilities that
have been successfully allowing 100 percent natural fiber clothing
to move to the more expensive and, let's face it, more [problematic]
FR clothing. [Tr. 543-544]
The evidence in the rulemaking record clearly shows that flame-
resistant clothing is necessary for the protection of employees when
the conditions addressed by final paragraph (g)(4) are present. (See,
for example, Exs. 0002, 0003, 0004.\345\) Sixteen of the 100 arc-
related burn accidents in Ex. 0004, covering the period from 1991 to
1998, involved the ignition of an employee's clothing. Two additional
burn accidents involved hydraulic fluid that ignited when an aerial
lift approached too close to an energized line (Ex. 0004 \346\). The
burning fluid can ignite flammable clothing. Five of these 18 accidents
occurred when an employee contacted or came too close to an energized
part; 3 accidents involved conductors or equipment that could not carry
fault current; and 3 accidents involved flammable materials ignited by
an electric arc. OSHA acknowledges that some, or potentially all, of
these injuries could occur even if the employees had been wearing
flame-resistant clothing. However, flame-resistant clothing can
minimize the extent of the injury.
---------------------------------------------------------------------------
\345\ See the 16 accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14418776&id=170611057&id=170191050&id=170203871&id=14241863&id=14277487&id=170193353&id=170061972&id=880658&id=170238109&id=170053128&id=170720957&id=880112&id=202043758&id=14373245&id=596304.
\346\ See the two accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=200671253&id=201340395.
---------------------------------------------------------------------------
As noted by Dr. Thomas Neal, much of the energy in a typical
electric arc is concentrated over one part of the body, and other parts
of the body receive less energy (Tr. 496-497).\347\ When an employee's
clothing ignites, the employee receives burns from the burning
clothing, as well as from any other heat sources in the area, such as
an electric arc or fire. In such cases, the ignition of clothing
exacerbates the extent of any burn injury that may occur. (See, for
example, Tr. 188-189, 215, 228.) For this reason, OSHA concludes that
preventing clothing ignition in the scenarios in which it is most
likely to occur will significantly enhance employee protection. In only
one of the 18 incidents mentioned previously was there an indication
that the clothing melted, indicating that the clothing probably
consisted of one of the fabrics explicitly prohibited by the note to
final paragraph (g)(3). Although it is not clear whether the remaining
injured employees were wearing 100-percent cotton clothing, it is
likely that they were. The record indicates that use of 100-precent
cotton clothing is standard practice for electric utilities that do not
require their employees to use flame-resistant clothing. (See, for
example, Exs. 0173 (``Much of the workforce across the nation uses 100%
cotton for their uniforms''), 0187 (``A large number of electric
utilities already are providing or requiring their employees to wear
flame-resistant clothing or 100 percent cotton clothing'').) Because
some 100-percent cotton clothing poses an ignition hazard, which final
paragraph (g)(4) would likely prevent, OSHA concludes that use of 100-
percent cotton in lieu of FR clothing would not adequately protect
employees in the situations addressed by paragraph (g)(4).
---------------------------------------------------------------------------
\347\ Thomas Neal has a Ph.D. in analytical chemistry. He worked
for E. I. du Pont de Nemours and Company for 30 years, primarily in
the field of protective clothing. He has worked with ASTM to develop
standards for arc testing and has substantial experience with
protective garments used for arc-flash protection (Tr. 491-492).
---------------------------------------------------------------------------
Pacific Gas and Electric Company requested an exemption from the FR
clothing requirements for live-line barehand work (Ex. 0185). The
company argued that the conductive suits used for this work provide
primary protection for employees and that the electrocution hazard (not
the burn hazard) is the primary concern in this type of work (id.).
Employers use the conductive clothing described by Pacific Gas as a
form of shielding to minimize potential differences and body current
for employees performing live-line barehand work (Ex. 0041). The
clothing assists in bonding the worker to the energized part and keeps
the worker from experiencing minor electric shocks as he or she moves
along a conductor. Where the conductive fibers that make the suit
conductive break, hot spots can develop (id.). It is important for this
clothing to be flame-resistant material, or these hot spots could
ignite the clothing. Consensus standards require that conductive
clothing used in live-line barehand work be flame-resistant; therefore,
conductive clothing manufactured with FR fabric with interwoven
conductive fibers is readily available (269-Ex. 60 \348\; Ex. 0041).
Accordingly, OSHA has decided against exempting live-line barehand work
from final paragraph (g)(4).\349\
---------------------------------------------------------------------------
\348\ IEC 60895-2002, Live working--Conductive clothing for use
at nominal voltage up to 800 kV a.c. and 600
kV d.c., is the international standard for conductive clothing. IEEE
Std 516-2009 references this standard (Ex. 0532). Since 1987 when
IEC first adopted its standard, IEC 895-1987, Conductive clothing
for live working at a nominal voltage up to 800 kV a.c., the
consensus standard required conductive clothing to be flame-
resistant (269-Ex. 60).
\349\ Note that estimates of incident energy for live-line
barehand work may assume that the arc is most likely to form at
objects at potentials different from the worker, such as grounded
objects.
---------------------------------------------------------------------------
EEI argued that proposed paragraph (g)(4) was too vague,
commenting:
[The requirements in this paragraph] call for determinations for
which objective criteria are absent. . . . For example, on what
basis is an employer to determine that an electric arc could ignite
a flammable material that could in turn ignite the clothing of an
employee? What kind of calculations does this require, especially
considering that it is virtually impossible to predict the movement
of an electric arc? Likewise, how is an employer to determine that
an employee's clothing could be ignited by molten metal? In sum, the
standard calls for speculation, not an objective determination, and
therefore does not satisfy due process requirements. [Ex. 0227]
OSHA disagrees with EEI's comment that the requirement for flame-
resistant clothing is vague. The Agency believes that employers can
determine the presence of each of the conditions listed in final
paragraph (g)(4) through a reasonable assessment of what conditions
they can expect when an electric arc occurs. This assessment should be
part of the hazard assessment required by final paragraph (g)(1). For
purposes of final paragraph (g)(4)(i), if the employee is using the
rubber glove work method within reaching distance of circuit parts
energized at more than 600 volts or if the employee is using the live-
line tool work method underneath parts energized at more than 600
volts, OSHA will consider the employee to be ``exposed to contact''
with those parts. The proposed rule used the phrase ``subject to
contact,'' which the Agency has changed in the final rule to the
[[Page 20484]]
phrase ``exposed to contact.'' (See the discussion of that phrase under
the summary and explanation of final Sec. 1926.960(b)(3) earlier in
this section of the preamble.) That change should clarify the meaning
of this paragraph.
For purposes of final paragraph (g)(4)(ii), OSHA will be looking
for flammable material, such as insulating hydraulic fluid, in the work
area close to where an arc may occur. In such situations, the arc can
be expected to ignite the fluid, with the burning fluid then igniting
an employee's flammable clothing.
For purposes of final paragraph (g)(4)(iii), if there are
conductors, such as pole grounds, that energized parts may contact
during the course of work and if these conductors cannot carry the
fault current, then OSHA expects the employer to assume that molten
metal or arcing from the faulted conductor could ignite the flammable
clothing of a nearby employee. As explained in the note to final
paragraph (g)(4)(iii), the employer can presume that conductors do not
pose ignition hazards related to molten metal or arcing if they are
capable of carrying, without failure, the maximum available fault
current for the time the circuit protective devices take to interrupt
the fault.
Paragraph (g)(4)(iii) of the final rule, which is being adopted
without substantive change from the proposal, requires flame-resistant
clothing where ``[m]olten metal or electric arcs from faulted
conductors in the work area could ignite the employee's clothing.'' The
Southern Company objected to the requirement in proposed paragraph
(g)(4)(iii) that employees wear flame-resistant clothing if molten
metal could ignite their clothing (Ex. 0212). The company maintained
that ``it is difficult to determine where molten metal may pose a
risk'' (id.).
OSHA notes that the prepositional phrase ``from faulted conductors
in the work area'' modifies ``molten metal'' as well as ``electric
arcs.'' Thus, employers must provide flame-resistant clothing where
employees are working close to equipment, such as pole grounds, that
cannot carry fault current. The test is not whether employees are
working in areas where an electric arc could eject molten metal onto
them; it is whether the employee is working near a conductor that
cannot carry fault current. Consequently, OSHA is not adopting the
recommendation of Southern Company to eliminate this requirement from
paragraph (g)(4)(iii).
Final paragraph (g)(4)(iv) provides that, if the incident heat
energy estimated under paragraph (g)(2) exceeds 2.0 cal/cm\2\, then the
employer must ensure that employees wear flame-resistant clothing.
The foregoing explanation is not an exhaustive discussion of all of
the scenarios that would require flame-resistant clothing under final
paragraph (g)(4). The Agency expects employers to use the hazard
assessment required by final paragraph (g)(1) to determine if any of
the conditions listed in final paragraphs (g)(4)(i) through (g)(4)(iv)
are present.
Many commenters opposed the 600-volt threshold in the requirement
for flame-resistant clothing in proposed paragraph (g)(4)(i). (See, for
example, Exs. 0128, 0166, 0186; Tr. 537-538.) These commenters argued
that severe arc-flash hazards occur at voltages lower than 600 volts.
For example, Mr. Paul Hamer commented:
Many systems and equipment operating at 600 volts and below have
severe arc-flash hazards and [require] the use of flame-resistant
clothing for personnel protection. Low-voltage motor control
centers, panelboards, switchboards, and switchgear are commonly used
in electrical power generation, transmission, and distribution
systems. See the requirements of NFPA 70E-2004, which include
systems operating at 600 volts and below. [Ex. 0228]
TVA recommended lowering the threshold to 480 volts, explaining:
Our conclusion is that FR clothing must be worn to protect
employees from arc flash hazards on circuits operating at 480 V or
more. We have experienced serious injuries in accidents involving
480 V circuits. In 23 arc flash accidents recorded between 1981 and
2003 in our company, 52 percent (23 cases) [were] on 480 V circuits.
The 1584 IEEE Guide for Performing Arc-Flash Hazard Calculations
lists in its Annex C, 49 arc flash cases. Of these cases, 46 percent
of the accidents involved either 480 V or 600 V systems. These
statistics show that employees working on circuits operating at 480
V or 600 V are at a significant risk of arc flash injury.
We believe the 480 V arc flash hazard is as great as or greater
than the higher voltage arc flash hazard. At transmission voltages,
the arcs generally present a lower risk of injury because of the
distance the employee is to the arc (MAD), the arc being phase-to-
ground, the arc being in open air, and the other reasons stated in
our comments to other sections of this rule. The magnitude of the
heat energy in 480 V arc flash accidents is greater because of the
following:
1. The single phase fault typically propagates to three phase
fault.
2. The clearing times in generating plants are typically longer.
3. The arc flash energy is typically forced into one direction
(arc in a box).
It is recommended that the final rule require the employee to
wear flame resistant clothing any time he or she is subject to
contact with live parts energized at 480 V or more. [Ex. 0213]
These commenters misunderstood the proposed rule. Paragraph (g)(3)
of the final rule contains a prohibition against wearing clothing that
could melt onto an employee's skin or that could ignite and continue to
burn when exposed to flames or the incident heat energy estimated under
final paragraph (g)(2). Thus, final paragraph (g)(3) indirectly
requires flame-resistant clothing when the incident heat energy could
melt clothing onto an employee's skin or ignite an employee's clothing.
Paragraph (g)(4) of the final rule supplements paragraph (g)(3) and
requires flame-resistant clothing under other conditions likely to
ignite flammable clothing. Thus, final paragraph (g)(4)(i) requires
flame-resistant clothing when an employee is exposed to contact with
energized parts operating at more than 600 volts, regardless of the
estimated incident heat energy.
NFPA 70E-2004 Section 130.3 requires employers to conduct an arc-
flash hazard analysis and determine the arc-flash protection boundary
to protect employees from being injured by electric arcs (Ex.
0134).\350\ That section defines the arc-flash protection boundary as
the distance at which the incident energy equals 1.2 cal/cm\2\ or, if
the clearing time is 0.1 seconds (6 cycles) or less, 1.5 cal/cm\2\
(id.). A few commenters urged the Agency to consider an arc-flash
boundary requirement similar to the one in NFPA 70E. (See, for example,
Exs. 0128, 0130, 0235.) For instance, the Dow Chemical Company
commented:
---------------------------------------------------------------------------
\350\ Section 130.5 of NFPA 70E-2012 contains an equivalent
requirement.
Dow recommends that OSHA change the trigger for wearing FRC from
``contact with energized circuit parts operating at more than 600
volts'' to ``work within the electric arc flash hazard distance when
there is a substantial potential for an arc flash'' . . . . NFPA 70E
uses the electric arc flash hazard distance as the trigger for
wearing FRC, and it provides guidance in how to determine the
---------------------------------------------------------------------------
electric arc flash hazard distance. [Ex. 0128]
In response to these comments, OSHA is adding a requirement, in
final paragraph (g)(4)(iv), that employees wear clothing that is flame-
resistant where the incident heat energy estimated under final
paragraph (g)(2) exceeds 2.0 cal/cm\2\. Although NFPA 70E-2004 sets the
arc-flash protection boundary at lower levels, Section 130.7(C)(14)(b)
of that standard \351\
[[Page 20485]]
permits employees to wear ``nonmelting flammable natural materials''
(in lieu of flame-resistant clothing) where the incident-energy level
is 2.0 cal/cm\2\ or less.\352\ New paragraph (g)(4)(iv) should make it
clear that employees must wear flame-resistant clothing whenever the
incident heat energy would be sufficient to ignite flammable clothing,
regardless of voltage. For consistency, OSHA is making a corresponding
change in final paragraph (g)(5), which requires employers to ensure
that each employee exposed to hazards from electric arcs wears
protective clothing and other protective equipment with an arc rating
greater than or equal to the heat energy estimated under final
paragraph (g)(2) whenever that estimate exceeds 2.0 cal/cm\2\. The
Agency believes that final paragraphs (g)(4)(iv) and (g)(5) must have
the same incident-energy threshold; otherwise, the final rule would
require clothing to be arc rated, but not flame resistant, when the
estimated incident energy was 2.0 cal/cm\2\ or less. (As noted under
the summary and explanation for final paragraph (g)(5), later in this
section of the preamble, all arc-rated clothing is flame resistant.
Thus, if the final rule required arc-rated clothing when the estimated
incident energy was 2.0 cal/cm\2\ or less, it also would effectively
require flame-resistant clothing at these exposures.) Therefore, under
the final rule, whenever paragraph (g)(4)(iv) requires clothing to be
flame resistant, that clothing must also have an arc rating under
paragraph (g)(5).
---------------------------------------------------------------------------
\351\ NFPA 70E-2012 no longer explicitly permits ``nonmelting
flammable materials'' for exposures from 1.2 to 2.0 cal/cm\2\;
however, NFPA 70E-2012 Table 130.7(C)(15)(b) apparently permits such
fabrics for certain exposures above 1.2 cal/cm\2\. Consequently, the
latest edition of NFPA 70E does not conflict with OSHA's decision to
require flame-resistant clothing for estimated incident heat energy
exposures exceeding 2.0 cal/cm\2\.
\352\ Although OSHA has not stated the requirement in final
paragraph (g)(4)(iv) in terms of a boundary, the area inside which
flame-resistant clothing is required extends to the boundary where
the estimated incident energy equals 2.0 cal/cm\2\.
---------------------------------------------------------------------------
Selecting arc-rated protective clothing and other protective
equipment. Paragraphs (g)(3) and (g)(4) of final Sec. 1926.960 will
protect workers against burns from the ignition or melting of clothing.
These provisions do not address the protection of workers from the
incident heat energy in an electric arc, which is the purpose of
paragraph (g)(5).
Much of the flame-resistant clothing available today comes with an
arc rating.\353\ In basic terms, an arc rating indicates that a fabric
should not transfer sufficient thermal energy to cause a second-degree
burn when tested under standard laboratory conditions that expose the
fabric to an electric arc that radiates an energy at or below the
rating.\354\ Proposed paragraph (g)(5) would have required that
employees exposed to hazards from electric arcs wear clothing with an
arc rating greater than or equal to the heat energy estimated under
paragraph (g)(2). This clothing will protect employees exposed to heat
energy from sustaining severe burn injuries in areas covered by the
clothing.
---------------------------------------------------------------------------
\353\ The ASTM standards governing arc rating require the tested
fabric to be flame resistant. Thus, no non-flame-resistant clothing
has an arc rating.
\354\ ASTM F1506-02a\e1\, Standard Performance Specification for
Flame Resistant Textile Materials for Wearing Apparel for Use by
Electrical Workers Exposed to Momentary Electric Arc and Related
Thermal Hazards: defines ``arc rating'' as ``the maximum incident
energy (E 1) resistance demonstrated by a material prior to
breakopen or at the onset of a second-degree burn'' (Ex. 0061). The
latest version of that consensus standard, ASTM F1506-10a, contains
a differently worded, but equivalent definition.
---------------------------------------------------------------------------
Several rulemaking participants argued that OSHA should not require
protection based on unreliable estimates of incident energy. (See, for
example, Exs. 0183, 0229, 0233.) For instance, Mr. Jonathan Glazier
with NRECA commented:
[E]stimates of maximum amounts of heat energy are inherently
unreliable. Accordingly, such estimates do not provide an adequate
foundation for a protective clothing requirement. In other words, it
makes no sense to require clothing to protect against second degree
burns from an amount of energy that cannot be calculated reliably.
For that reason, OSHA should drop the protective clothing
requirement of 1910.269(l)(11)(v) and 1926.960(g)(5). [Ex. 0233]
As explained under the discussion of final paragraph (g)(2) earlier
in this section of the preamble, OSHA concludes that there are incident
heat energy calculation methods that can provide reasonable estimates
of incident energy for all types of arc exposures employees experience.
Therefore, the Agency concludes that it is reasonable to select arc-
rated clothing and other protective equipment on the basis of those
estimates.
EEI argued that ``OSHA has not shown that the risk of harm would be
materially reduced by using the methods specified in the proposal'' and
that ``there simply is not substantial evidence that wearing clothing
with an appropriate arc rating . . . would eliminate or substantially
reduce employee exposure to a burn injury from a flame or electric
arc'' (Ex. 0227).
OSHA disagrees with EEI. There is substantial evidence in the
record that selecting protective clothing and other protective
equipment with an arc rating based on a reasonable estimate of incident
energy will substantially reduce injury from electric arcs. To
understand how arc-rated clothing and other protective equipment
substantially reduces injury, one must first examine how burn injuries
occur. The skin absorbs heat energy; and, after absorbing a certain
amount of energy, the skin sustains burn injury. According to Dr.
Thomas Neal, the human body begins to get a burn at 1 to 2 cal/cm\2\
(Tr. 433). At low levels of heat, the body sustains a first-degree
burn, like a sunburn, with redness and minor pain, but no blistering.
An incident heat energy level of 1.2 cal/cm\2\ is the threshold at
which the burn injury becomes a second-degree burn (Exs. 0134, 0425).
Second-degree burns involve swelling and blisters, along with greater
pain and redness. As the skin absorbs more energy, the burn gets worse,
involving more layers of skin, until it reaches a full-thickness, or
third-degree, burn. The most serious burns require prolonged
hospitalization and skin grafts and result in permanent scarring (Ex.
0373; Tr. 219).
Figure 11 shows a simplified diagram of a worker exposed to an
electric arc.\355\ This diagram shows the boundary (depicted by a
broken circle) where the estimated incident energy equals a clothing
rating that meets, but does not exceed, the rating required by final
paragraph (g)(5). Inside the broken circle, the incident energy is
greater than the estimate; outside the circle, the incident energy is
less than the estimate.
---------------------------------------------------------------------------
\355\ In all likelihood, an electric arc would be larger than
the small-diameter sphere depicted in Figure 11. However, the
estimated energy is the same at all points that are the same
distance from the arc, and the diagram is valid for any spherical
arc.
---------------------------------------------------------------------------
[[Page 20486]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.015
The arc rating of protective clothing and other protective
equipment is an indication of the relative protection it provides from
incident energy. Dr. Thomas Neal explained that ``the arc rating . . .
is defined as the level of . . . exposure at which you would expect 50
percent probability of a burn injury'' (Tr. 444). The ASTM standard
clarifies that the rating is at ``the onset of a second-degree bum''
(Ex. 0061). Thus, in Figure 11, the employee has a 50-percent chance of
barely receiving a second-degree burn at the point where the broken
circle touches the employee. (That is, the probability that the
incident energy will be equal to or greater than 1.2 cal/cm\2\ is 50
percent.) As Dr. Neal explained, the chance of barely sustaining a
second-degree burn drops quickly with a reduction in incident energy
(Tr. 443-445). The probability of receiving a second-degree burn while
wearing a particular arc-rated garment typically drops to 1 percent
with a reduction in incident energy of a few calories below the arc
rating of the clothing (id.). For example, with the NFPA 70E Annex D
method, the incident energy is inversely proportional to the square of
the distance from the arc to the employee. If the distance from the arc
to the employee is 455 millimeters (18 inches), the incident energy
drops nearly 10 percent at a distance of 150 millimeters (6 inches)
from the point where the circle touches the employee.
From this, OSHA concludes that an employee wearing arc-rated
protection in accordance with the final rule should receive, at worst,
a second-degree burn over a relatively small portion of his or her body
at the estimated incident-energy level. In addition, because arc-rated
clothing and other protective equipment that complies with final
paragraph (g)(5) will block a substantial portion of the heat energy,
any injury that occurs will be substantially less severe than would
occur without arc-rated protection at all or with arc-rated protection
with a rating lower than the estimated heat energy. Consequently, the
Agency concludes that the severity of injury will be reduced when an
employee is wearing protective clothing and other protective equipment
with an arc rating greater than or equal to the actual incident-energy
level experienced by the employee. Although an employee will receive a
more severe burn injury if the incident energy exceeds the arc rating
of the protection than if it does not, OSHA concludes that estimates of
incident heat energy prepared in compliance with final paragraph (g)(2)
will relate reasonably well to the incident energy actually experienced
by employees in the event of an arc. Also, even if the incident energy
actually exceeds those estimates, arc-rated protection will still
reduce the extent and degree of injury (see Tr. 535: ``MR. WALLIS
[asking question]: `Would arc [rated] clothing reduce the extent and
degree of injury, even if the arc energy is higher than the employer's
estimate?' DR. NEAL [responding]: `Yes, it would.'''). The reduction in
these effects occurs because arc-rated protective clothing and other
protective equipment blocks the amount of heat that gets through to the
employee's skin (Tr. 471-472).
Protecting the entire body. OSHA did not propose to require a
specific level of protection for skin not covered by clothing. However,
in the preamble to the proposal, the Agency requested comments on
whether the standard should require protection for an employee's entire
body.
TVA recommended that the rule address unprotected skin as follows:
Due to our experience with arc flash accidents, we believe that
the employee's hands and arms require some level [of] protection.
Our procedure requires the employee to wear the long sleeved FR
shirt with the sleeve down and buttoned. [W]e do not consider a
short sleeve FR shirt to provide adequate arc flash protection to
the employee's arms. We also require employees to wear leather
gloves or voltage rated gloves with leather protectors when in arc
flash
[[Page 20487]]
exposure situations. The electric utility industry has arc flash
exposures that could result in 3rd degree burns to unprotected parts
of the body that could cause serious injury. It is recommend[ed]
that the final rule require employees to wear a long-sleeved FR
shirt with its sleeve[s] down and buttoned in potential arc flash
situations. The rule should also require leather gloves, if voltage
rated gloves are not being worn. [Ex. 0213]
Forty-six of the 100 arc-related burn accidents in Exhibit 0004
involved burn injuries to an employee's arms.\356\ Five of those 100
accidents involved burns to an employee's leg.\357\ Forty of those 100
accidents involved burns to an employee's head.\358\ The accidents in
the rulemaking record and TVA's experience clearly indicate a need to
protect all parts of the employee's body. Employees with uncovered skin
are at risk of severe injury or death. Requiring protection only for
areas covered by clothing would lead to the absurd possibility that an
employer would be in compliance if an employee worked without clothing.
Therefore, OSHA concludes that the standard should address not only the
rating of the clothing, but the extent of protection needed for the
employee's body. Accordingly, paragraph (g)(5) in the final rule
requires that, when employers must provide arc-rated protection to
employees, the protection must cover the employee's entire body, with a
few exceptions described later.
---------------------------------------------------------------------------
\356\ See, for example, the nine accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170097497&id=170054258&id=170614002&id=14225569&id=201140522&id=170152540&id=170071138&id=170738165&id=170250062.
\357\ See the five accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170361026&id=170389811&id=201791803&id=14490114&id=596304.
\358\ See, for example, the nine accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170097497&id=170054258&id=14225569&id=170631469&id=170071138&id=170738165&id=170611057&id=200962322&id=170764021.
---------------------------------------------------------------------------
There is evidence in the record that some types of nonarc-rated
clothing and protective equipment provide suitable protection from arc-
related burn injuries on areas not typically covered by clothing, for
instance, the hands and feet. (See, for example, Exs. 0186, 0212, 0213;
Tr. 433-435.) As noted in the preamble to the proposal, although
neither rubber insulating gloves nor leather protectors have arc
ratings, their weight and thickness typically provide greater
protection from electric arcs than light-weight flame-resistant
clothing (70 FR 34868). The accident data support this conclusion--none
of the burn injuries to employees' hands described in the record
involved an employee wearing rubber insulating gloves. In addition,
NFPA 70E-2004 recognizes the protection afforded by rubber insulating
gloves (Ex. 0134). Heavy-duty leather work gloves with a weight of 407
gm/m\2\ (12 oz/yd\2\) provide protection up to about 14 cal/cm\2\ (Ex.
0134; Tr. 434).\359\ Therefore, the final rule recognizes the
protection afforded by rubber insulating gloves with protectors, as
well as heavy-duty leather work gloves. Under final paragraph
(g)(5)(i), the employer need not ensure the use of arc-rated protective
gear over the employee's hands when the employee wears rubber
insulating gloves with protectors or, if the estimated incident-energy
exposure is 14 cal/cm\2\ or lower, if the employee wears heavy-duty
leather work gloves with a weight of at least 407 gm/m\2\ (12 oz/
yd\2\).
---------------------------------------------------------------------------
\359\ In a note to Section 130.7(C)(13)(c), NFPA 70E-2004 states
that ``[i]nsulating rubber gloves . . . provide hand protection
against the arc flash hazard'' (Ex. 0134). OSHA anticipates that
there is a limit to the amount of protection afforded by rubber
insulating gloves, but there is no information in the record to
indicate what that limit might be. However, that section in the NFPA
standard requires leather protectors to be worn over rubber
insulating gloves for purposes of arc-flash protection. (NFPA 70E-
2012 contains an equivalent requirement and note.)
---------------------------------------------------------------------------
NFPA 70E recognizes ``[h]eavy-duty work shoes'' as providing ``some
arc flash protection to the feet'' and generally requires this type of
shoe when the exposure is above 4 cal/cm\2\ (Ex. 0134).\360\ As OSHA
found no evidence in the record of an employee sustaining burn injuries
to the feet in an arc-related accident, the final rule recognizes the
protection afforded by heavy-duty work shoes. Final paragraph
(g)(5)(ii) provides that employees wearing heavy-duty work shoes or
boots do not need to use arc-rated protection on their feet.
---------------------------------------------------------------------------
\360\ NFPA 70E-2004 requires heavy-duty work shoes for tasks in
hazard-risk category 2 and higher (Ex. 0134). Table 130.7(C)(9)(a)
generally requires hazard-risk category 2 protection when the
incident energy is more than 4 cal./cm\2\, but less than 8 cal./
cm\2\ (id.). NFPA 70E-2012 additionally requires heavy-duty work
shoes for ``all exposures greater than 4 cal/cm\2\.''
---------------------------------------------------------------------------
Many rulemaking participants opposed requiring arc-rated protection
for the head,\361\ arguing that faceshields could interfere with vision
and make the work more dangerous. (See, for example, Exs. 0167, 0175,
0186, 0233.) For instance, Ms. Salud Layton with the Virginia, Maryland
& Delaware Association of Electric Cooperatives commented, ``Employing
the use of a faceshield may cause more of [a] hazard than benefit by
reducing peripheral vision and nuisance distraction to the employee
while work is being performed on energized facilities'' (Ex. 0175).
---------------------------------------------------------------------------
\361\ In the preamble and regulatory text, the term ``protection
for the head'' means protection for the entire head, from the neck
up. It includes protection for the neck, face, and ears. In
contrast, the term ``head protection'' as used in Sec. Sec.
1910.135 and 1926.100 and in final Sec. 1910.269 and subpart V,
means protection provided for the head by a hardhat, which generally
does not protect the face or neck.
---------------------------------------------------------------------------
Other rulemaking participants supported a requirement for
faceshields or other forms of arc-rated head and face protection. (See,
for example, Exs. 0130, 0241; Tr. 461-463.) NIOSH explained their
position as follows:
NIOSH recommends that the use of arc-rated face protection be
included in sections 1910.269(l)(11) and 1926.960(g)(5). An arcing-
fault can injure an employee's face and eyes, and typical non-arc-
rated safety eyewear is inadequate. Arc-rated face shields and hoods
are available that offer protection levels that can be matched to
the rating of any arc-rated fire resistant clothing. NFPA 70E-2004
requires a wraparound face shield of appropriate arc-rating that
protects forehead, ears, and neck . . . for heat energy exposure
levels above 4 calories/cm\2\, and a flash suit hood of appropriate
arc-rating . . . for levels above 8 calories/cm\2\ (see NFPA 70E-
2004, page 33, table 130.7(C)(10)). [Ex. 0130]
IBEW supported a requirement for arc-rated head and face
protection, but only in certain circumstances (Exs. 0230, 0505). The
union explained its position and rationale as follows:
IBEW submits that while face shields may provide effective
protection in some work environments, they are not appropriate means
of protection for all aspects of transmission and distribution work.
[F]ace shields are designed to be attached to the employee's
hard hat. . . . They provide a complete shield from above the
employee's forehead to below his or her chin. Because they only
protect the front of the employee's head, however, Dr. [Thomas] Neal
recommends that they be worn in combination either with a ``bee
keeper's hood,'' of the type used by firefighters, or with a
lighter-weight and cooler advancement, a balaclava, or ski-type
mask. . . .
Dr. Neal testified that although he knows utilities have
purchased face shields, he does not know how they have been used. In
particular, he could not say whether they are being used by anyone
doing line work. Nor did he have any familiarity with what it would
be like to perform line work while wearing the face shield, either
alone or in combination with a balaclava. . . .
A face shield is appropriate PPE for an electrician in a power
plant racking a breaker in or out of its enclosure. In that
situation, it usually takes only minutes to accomplish the task.
Further, the electrician would generally be on solid footing--either
on the plant floor or a platform--when wearing the shield to perform
the energized work. The shield is also practical PPE when setting or
removing a meter, where, again, the
[[Page 20488]]
employee would be donning the face shield for a short period of
time.
These two work situations sharply contrast with that of climbing
a pole, working up a pole surrounded by wires, braces, brackets, and
transformers, and descending the pole. In these types of work
situations, wearing the face shield for lengthy periods would create
additional safety problems, including issues with mobility, heat,
and vision, that could more than offset the shield's arc protection
factor.
To summarize, although face shields are designed to provide
important protection against arc flash hazards, the record fails to
demonstrate the feasibility of requiring them in every instance of
energized work. Indeed, simply examining the conditions under which
employees work on electrical lines shows that it would be
impractical to require their use as PPE in all situations. [Ex.
0505]
OSHA agrees with IBEW that wearing arc-rated head and face
protection is likely to cause more problems for overhead power line
work than for in-plant work. For instance, faceshields and other forms
of arc-rated head and face protection potentially can interfere with
climbing and descending a pole (Ex. 0505). However, the Agency does not
believe that this interference necessarily creates a greater hazard.
Power line workers generally must wear hardhats under existing
Sec. Sec. 1910.135 and 1926.100. Because it is suspended below the
employee's hardhat, a faceshield does not extend significantly beyond
the edge of the hardhat. Consequently, a faceshield worn alone with a
hardhat should not be substantially more of an impediment to climbing
than the hardhat alone. Perhaps a beekeeper-type hood, which extends on
all sides beyond a hardhat, would interfere more substantially with
climbing and descending poles; however, Dr. Neal noted that newer forms
of arc-rated protection, such as a balaclava (a garment that looks like
a ski mask and that an employee wears beneath a hardhat), can provide
nearly the same protection as a hood without the hood's bulk (Tr. 438-
440). In addition, as discussed in the summary and explanation for
final Sec. 1926.954(b)(3)(iii), the final rule generally requires
employers to protect employees against falling while climbing or
descending poles. Therefore, OSHA concludes that suitable head
protection should not interfere with climbing or descending poles
enough to pose a significant hazard.
If an employee is working so close to ``wires, braces, brackets,
and transformers'' that a faceshield would interfere with his or her
performance, as IBEW argues, the objects would also be close enough to
endanger the employee's face as the employee is working. In any event,
it is unclear how a faceshield, or even a faceshield with a balaclava,
would interfere significantly with the mobility of an employee
performing overhead line work. Thus, OSHA concludes that employers can
find suitable head and face protection that will interfere minimally
with a worker's mobility and allow the worker to perform his or her job
safely and efficiently, without posing a significant hazard to the
worker.
As discussed later in this section of the preamble, OSHA examined
the heat stress issue raised by some commenters and concludes that,
although heat stress can be a significant hazard, there are feasible
means of abating the hazard for employees wearing arc-rated protective
garments and head and face protection. In fact, Dr. Neal testified that
faceshields would not contribute significantly to heat-stress hazards
because ``air is going to be moving inside the shield'' (Tr. 478). As
explained later, employers need not use arc-rated head protection or a
faceshield until the estimated incident-energy level is greater than or
equal to 9 cal/cm\2\ for most forms of overhead line work. At higher
levels, employers must take heat-stress abatement measures when
warranted by environmental conditions.
A beekeeper-type hood likely would interfere with peripheral
vision. However, as noted earlier, employers can achieve similar
protection with a faceshield and balaclava combination, which should
not interfere with an employee's peripheral vision.
Dr. Neal noted that clear faceshields do not provide much
protection from arc-related burn injuries, however (Tr. 433-434). In
response to questions about whether arc-rated faceshields could reduce
visibility, especially at night, Dr. Neal testified:
MR. BYRD: Does that shield--Is that designed primarily for
daylight work?
DR. NEAL: Well, it's designed for work where you have light,
yes. Could be daylight; it could be artificial light.
MR. BYRD: I guess what I'm asking: If I had a car break a pole
off at two o'clock in the morning and I'm having to wear some kind
of shield, do I have to have a tinted shield and also a clear
shield? Do you make the clear shields as well?
DR. NEAL: Yes, I think there are companies that make both types
of shields. But, no, the clear shield is--The tinted shield takes
care of the function of the clear shield, which is actually to
protect you from projectiles.
MR. BYRD: Well, I guess what I'm looking at is visibility in
repairing that pole and the lines that are energized. If I have a
shield on that is designed for daylight and I put that in, it's kind
of like sunglasses or your safety glasses that are tinted. If I put
those on at night, I'm totally blind now. So I would have to have a
shield for nighttime use as well.
DR. NEAL: Well, those sunglasses actually are much darker than
the shield that I had here. It's not really designed for day work,
but you may find that--You know, I think when you are doing work at
night, you have to add light in most cases.
MR. BYRD: We do.
DR. NEAL: Yes. So I think whatever you add for doing the work
normally would suffice for most of the shields. It's something you
would have to try, and you would say, well, no, I'm not getting
enough light. So you may have to do something different there. [Tr.
511-513]
Based on this evidence, OSHA concludes that employers can find suitable
arc-rated head and face protection that does not significantly
interfere with an employee's vision and that normally does not require
supplemental lighting beyond what they would otherwise supply.
For the foregoing reasons, OSHA concludes that suitable arc-rated
head and face protection does not necessarily pose greater hazards than
working without it and that a requirement for employees to wear such
protection when warranted by arc hazards generally will be
technologically feasible and reasonable for overhead line work. Because
the evidence, including IBEW's comments, suggests that overhead line
work is the most problematic type of work for purposes of wearing arc-
rated head and face protection, the Agency comes to the same conclusion
for the other types of work addressed by Sec. 1910.269 and Subpart V.
Dr. Neal testified that he believed that employees should wear head
and face protection ``[a]nytime there is a risk of a heat exposure over
[1.5 to] 2 calories, . . . where you are just on the edge of getting a
second degree burn'' (Tr. 462). He also noted, however, that his
opinion is at odds with ``some of the standards that exist today, [in
which] this is not required until you get to about 8 calories'' (id.).
For instance, Table 130.7(C)(10), Protective Clothing and Personal
Protective Equipment (PPE) Matrix, in NFPA 70E-2004, requires
faceshields for hazard-risk category 2, which generally corresponds to
an incident-energy level of 5 to 8 cal/cm\2\, and flash-suit hoods for
hazard-risk category 3 and higher, which generally corresponds to an
incident-energy level of 9 cal/cm\2\ and higher (Ex. 0134).\362\
---------------------------------------------------------------------------
\362\ NFPA 70E-2012, in Table 130.7(C)(16), requires an arc-
rated faceshield for hazard-risk category 1, which generally
corresponds to an incident-energy level of 1.2 to 4 cal/cm\2\, and
an arc-rated flash suit hood or arc-rated faceshield and arc-rated
balaclava for hazard-risk category 2 and higher, which generally
corresponds to an incident-energy level of 5 to 8 cal/cm\2\.
However, as explained later in this section of the preamble, this
edition of NFPA 70E does not account for any reduction in incident
heat energy at the employee's face in comparison to the level of
incident heat energy at the working distance (generally the
employee's chest). OSHA concludes that not accounting for this
reduction would require more protection against incident heat energy
than necessary. As explained under the heading Heat stress, later in
this section of the preamble, heat stress is a genuine concern of
many rulemaking participants. Requiring a level of head and face
protection higher than the likely incident energy at employees'
heads would unnecessarily increase heat stress for employees. As
further explained in that section of the preamble, OSHA also
concluded that: Heat stress is a widely recognized hazard; employers
covered by the final rule already have an obligation under the
general duty clause of the OSH Act to abate these hazards; and
employers covered by the final rule already are addressing heat-
stress issues in their workplaces. Despite these conclusions, the
Agency believes that, for work covered by the final rule, paragraphs
(g)(5)(iii) through (g)(5)(v) strike a more reasonable balance
between the need for protection against incident energy from
electric arcs and the need to protect employees against heat stress.
The final rule achieves this balance by requiring a level of
protection commensurate with the incident energy likely at the
employee's head.
Note that OSHA's finding regarding the need for faceshields
applies only with respect to their use as protection from incident
energy. As noted under the heading Protecting employees from flying
debris from electric arcs, OSHA's existing general PPE requirements
in Sec. Sec. 1910.132 and 1926.95 require employers to address
nonthermal hazards, including physical trauma hazards posed by
flying debris, associated with employee exposure to electric arcs.
Note also that OSHA's findings regarding head and face
protection apply only to electric power generation, transmission,
and distribution work covered by the final rule. NPPA 70E-2012, like
subpart S of OSHA's general industry standards, requires employers
to deenergize electric circuits before employees work on them except
under limited circumstances. Thus, heat stress hazards for work
performed under NFPA 70E-2012 and Subpart S should not be as
pervasive as under this final rule, which generally permits
employees to work on energized circuits without restriction.
---------------------------------------------------------------------------
[[Page 20489]]
For the three-phase exposures addressed by the incident-energy
calculation methods given in NFPA 70E-2004, Annex D, the Agency
concludes that these are reasonable thresholds for requiring head and
face protection (id.).\363\ It is apparent that NFPA 70E-2004 Table
130.7(C)(10) sets protective equipment requirements for the worst-case
exposures for the methods in Annex D of that standard, that is,
exposures involving three-phase arcs in enclosures. The Agency believes
that such exposures are more likely to involve convective heat energy,
which can transfer to the area behind a faceshield, and to involve the
back of the head due to reflected heat energy. In addition, Annex D
presumes a distance from the employee to the arc of 455 millimeters (18
inches).
---------------------------------------------------------------------------
\363\ NFPA 70E-2004, Annex D describes the Doughty, Neal, and
Floyd and IEEE 1584 methods in addition to the Lee method. See the
summary and explanation for final paragraph (g)(2), earlier in this
section of the preamble, for a discussion of these methods (Ex.
0134). Annex D in NFPA 70E-2012 adds a method, from the NESC, for
single-phase arcs in open air.
---------------------------------------------------------------------------
As explained previously in this section of the preamble, much
overhead line work poses hazards involving exposure to single-phase
arcs in open air. In such exposures, there is little or no reflected or
convective heat energy. In addition, as also noted earlier, OSHA
concluded that a reasonable distance from the employee to the arc for
these exposures is 380 millimeters (15 inches), measured from the
crotch of the employee's hand to the chest.\364\ (See Table 14, earlier
in this section of the preamble.) OSHA estimates that the employee's
face will likely be at least 455 millimeters (18 inches) from the
arc.\365\ Because the heat energy from a single-phase arc in air drops
in inverse proportion to the square of the distance, the roughly 20-
percent increase in distance (from 380 to 455 millimeters) results in a
drop in incident energy of nearly 30 percent (Ex. 0430). Therefore,
because the incident energy at the employee's head will be more than 30
percent lower than the estimated incident energy, which OSHA based on
the exposure at the employee's chest, OSHA concludes that the
thresholds for requiring head and face protection for exposures
involving a single-phase arc in air can be higher than the threshold
for requiring head and face protection for three-phase exposures. The
final rule adopts the following ranges for head and face protection:
---------------------------------------------------------------------------
\364\ OSHA concluded that 380 millimeters (15 inches) is a
reasonable distance for rubber insulating glove work. For work with
live-line tools, OSHA concluded that the distance is greater than
380 millimeters. (See the summary and explanation for final Sec.
1926.960(g)(2) earlier in this section of the preamble.)
\365\ With the employee's hands out directly opposite the chest,
the distance from the chest to the arc is 380 millimeters (15
inches), and the distance vertically from that point on the chest to
the employee's chin is about 255 millimeters (10 inches). The
distance from the chin to the arc is the hypotenuse of the right
triangle with those two sides, or about 455 millimeters (18 inches).
----------------------------------------------------------------------------------------------------------------
Minimum head and face protection
-------------------------------------------------------------------------------
Arc-rated
Exposure faceshield with a Arc-rated hood or faceshield with
None * minimum rating of 8 balaclava
cal/cm\2\ *
----------------------------------------------------------------------------------------------------------------
Single-phase, open air.......... 2-8 cal/cm\2\...... 9-12 cal/cm\2\..... 13 cal/cm\2\ or higher [dagger].
Three-phase..................... 2-4 cal/cm\2\...... 5-8 cal/cm\2\...... 9 cal/cm\2\ or higher [Dagger].
----------------------------------------------------------------------------------------------------------------
* These ranges assume that employees are wearing hardhats meeting the specifications in Sec. 1910.135 or Sec.
1926.100(b)(2), as applicable.
[dagger] The arc rating must be a minimum of 4 cal/cm\2\ less than the estimated incident energy. Note that Sec.
1926.960(g)(5)(v) permits this type of head and face protection, with a minimum arc rating of 4 cal/cm\2\
less than the estimated incident energy, at any incident energy level.
[Dagger] Note that Sec. 1926.960(g)(5) permits this type of head and face protection at any incident energy
level.
OSHA chose the 5- and 9-cal/cm\2\ thresholds for three-phase arcs
to match the thresholds in NFPA 70E-2004, as recommended by NIOSH (Ex.
0134). The 9- and 13-cal/cm\2\ thresholds for exposures involving
single-phase arcs in open air account for the lack of reflected and
convective heat on the employee's head, as well as the 30-percent
reduction in incident energy expected at the employee's head.
Final paragraph (g)(5)(iii) does not require arc-rated protection
for the employee's head when the employee is wearing head protection
meeting Sec. 1926.100(b)(2) and the estimated incident energy is less
than 9 cal/cm\2\ for exposures involving single-phase arcs in open air
or 5 cal/cm\2\ for other exposures. Final paragraph (g)(5)(iv) permits
the employer to protect the employee's head using a faceshield with a
minimum arc rating of 8 cal/cm\2\ if the employee is wearing head
protection meeting Sec. 1926.100(b)(2) and the estimated incident-
energy exposure is less than 13 cal/cm\2\ for exposures involving
single-phase arcs in open air or 9 cal/cm\2\ for other exposures.
Paragraph (g)(5)(v) permits a reduction of 4 cal/cm\2\ in the arc
rating of head and face protection for single-phase arcs in open air
(the difference between the two sets of thresholds). For example, if
the estimated incident energy for an exposure involving a single-phase
arc in open air is 13 cal/cm\2\, the head protection provided to the
employee must have an arc rating of at least 9 cal/cm\2\.
Other issues relating to the selection of protective clothing and
other
[[Page 20490]]
protective equipment. Ms. Susan O'Connor with Siemens Power Generation
contended that there were factors to consider other than incident heat
energy in the selection of arc-rated protection, commenting:
We do not believe that protective clothing decisions should be
made solely based on a numerical calculation--especially when such
calculation methods are suspect as to their range of error. There
are certainly hazards that would be created by utilizing this
equipment. This clothing is heavy, hot, and bulky. It is not
unreasonable to foresee that heat stress, and injuries related to
lack of mobility or visibility would increase when using this
equipment. Likewise, the heat calculations make no allowances for
the inherent risk of a task. Opening a bolted panel on a piece of
equipment is riskier than opening a hinged panel. (A bolted panel
could be fumbled into live bus causing a fault, while this is nearly
impossible with a hinged panel). Racking a breaker out with the
enclosure door open is riskier than with the door closed. (The
closed door will contain much of the fault energy should it occur
thereby protecting the employee) However, if we rely solely on the
heat calculation these two sets of scenarios would require identical
PPE. [Ex. 0163]
As explained earlier, OSHA already considered issues related to the
mobility and vision of workers using arc-rated head and face protection
and concluded that such items generally will not create more hazardous
conditions for employees. For similar reasons, the Agency also
concludes that mobility is not generally a concern for arc-rated
protection. Even the highest-rated clothing is not significantly
heavier than winter weather clothing (see, for example, Tr. 440 \366\),
and line workers are currently performing tasks in winter clothing in
cold weather. In addition, evidence in the record indicates that at
least one utility requires its employees to use some of the heaviest
weights of arc-rated clothing, and this utility did not report any
problems with worker mobility (Exs. 0213, 0215). As explained later in
this section of the preamble, the Agency also concludes that heat
stress should not affect the selection of arc-rated protection under
final paragraph (g)(5) as there are other ways of mitigating that
hazard when necessary.
---------------------------------------------------------------------------
\366\ According to Dr. Thomas Neal, manufacturers make suits
rated at 100-cal/cm\2\ from material weighing 610 gm/m\2\ (18
ounces/yd\2\) (Tr. 440). That weight is less than twice the weight
of denim material, which is about 375 gm/m\2\ (11 ounces/yd\2\)
(269-Ex. 12-12. See, also, 59 FR 33659).
---------------------------------------------------------------------------
As discussed under the summary and explanation for final paragraph
(g)(2), earlier in this section of the preamble, OSHA concluded that it
is unreasonable to reduce estimated incident-energy levels simply
because an employee is working in a situation in which there is a low
risk that an electric arc will occur. The Agency similarly concludes
that it unreasonable to select arc-rated protection based on how likely
an arc is to occur. OSHA does not dispute that there is a higher risk
of an arc occurring when an employee is racking a circuit breaker than
when an employee is opening a hinged panel.\367\ Three of the arc-
related burn accidents in Ex. 0004 occurred as employees were racking
breakers.\368\ None of the burn accidents involved an employee opening
or closing a hinged cover on enclosed equipment. As explained in the
summary and explanation for final paragraph (g)(2), if there is no
reasonable likelihood that an electric arc will occur, OSHA will
consider the employee to have no electric-arc exposure, and the
employer need not provide the protection required under final paragraph
(g)(4)(ii), (g)(4)(iv), or (g)(5).\369\ OSHA believes that opening a
hinged cover on a dead-front panelboard generally would not result in
employee exposure to electric-arc hazards under final paragraph (g)(2).
However, if there is a reasonable likelihood that an electric arc will
occur in the employee's work area, then protection against the full
incident heat energy of the arc is necessary. Otherwise, when an arc
does occur, the employee could receive severe burn injuries.
---------------------------------------------------------------------------
\367\ Racking a circuit breaker is the process by which a
circuit breaker is inserted and removed from the circuit breaker
cubicle.
\368\ See the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14328736&id=200962322&id=170197156.
\369\ Paragraphs (g)(4)(i) and (g)(4)(iii) involve exposures
that OSHA has determined expose employees to electric arcs or
flames, namely, contact with energized circuit parts operating at
more than 600 volts and molten metal or electric arcs from faulted
conductors in the work area that could ignite the employee's
clothing.
---------------------------------------------------------------------------
Three commenters wanted OSHA to clarify that paragraph (g)(5) only
requires protection to the extent that compliant clothing is reasonably
available (Exs. 0170, 0222, 0237). These commenters expressed concern
that the standard would require employers to implement potentially
costly abatement measures to reduce incident energy to levels for which
clothing is available (id.). For example, Mr. Chris Tampio with the
National Association of Manufacturers commented:
The proposal does not explain how the rule would be interpreted
in situations where compliance with the proposed arc-rated clothing
requirements is infeasible because there is no clothing available to
protect against that level of heat energy (and still permit the
employee to perform the required work). We believe it is critical
that OSHA clarify that compliance with the proposed rule would be
considered infeasible under those circumstances, and that the agency
would not require the employer to exhaust other feasible measures.
Otherwise, we are concerned that employers could be required to
engage in very expensive retrofitting of electrical installations so
as to reduce the maximum heat energy that might be released by an
arc flash to a level where suitable [flame-resistant or arc-rated]
clothing would be reasonably available.
The extremely costly measure of retrofitting equipment is not
accounted for in the agency's economic analysis for this rulemaking,
would substantially raise the costs of compliance with the proposed
standard, and might invalidate the agency's entire economic analysis
for this proposal. OSHA has a duty to promulgate rules that are both
technically and economically feasible, and a duty to base its
decisions on the best available information relating to the economic
consequences of the intended regulation. Executive Order . . . No.
12866, titled ``Regulatory Planning and Review'', . . . include[s] a
requirement that each agency assess both the costs and the benefits
of the intended regulation and, recognizing that some costs and
benefits are difficult to quantify, propose or adopt a regulation
only upon a reasoned determination that the benefits of the intended
regulation justify its costs. Additionally, the U.S. Supreme Court
and various Courts of Appeals have held that OSHA regulations must
be technically and economically feasible. . . .
In order to meet these legal requirements, OSHA must either
clarify that no retrofitting is required or adequately address the
economic impact of retrofitting electrical equipment due to the
infeasibility of providing protective equipment and clothing that
can withstand arc-flash hazards. [Ex. 0222; footnotes omitted;
emphasis included in original.]
The final rule generally requires that employers provide protection
with an arc rating at least as high as the incident energy estimated
under final paragraph (g)(2). When the initial estimated incident
energy is extremely high, employers can either provide protection with
an arc rating that is at least as high as the estimate or take measures
to reduce the estimated incident energy. Those measures include changes
to the installation and changes to work procedures. For example,
installing current-limiting fuses is one way that will reduce incident
energy by changing the installation (Tr. 498), and performing the work
from a remote position (Tr. 499) and installing heat-shielding barriers
(Tr. 210, 266) are ways that will reduce incident energy by changing
work procedures.
The Agency examined the rulemaking record and concluded that
retrofitting would rarely be necessary to permit compliance with this
final rule. Employees perform much of the work covered by the final
rule on overhead
[[Page 20491]]
transmission and distribution lines. Several rulemaking participants
noted that work on the vast majority of overhead line installations
will not require the highest-rated protection available. Mr. James
Tomaseski, representing IBEW testified:
From the tables that are proposed in Appendix F, . . . we looked
at those as common exposures out on distribution lines. [I]n
discussions that I have had with utility employers and engineers,
and so forth, about these values, I have not heard anybody yet say
that they would have to be in hoods working on their distribution
circuits'' (Tr. 939-940).
There is no evidence in the record that estimated incident-energy
values for overhead power line installations are likely to exceed the
values in Table 6 and Table 7 in final Appendix E. The highest
estimated incident-energy level listed in those tables is 12 cal/cm\2\,
and protection with this rating is readily available (see, for example,
Tr. 412-414).
Underground distribution systems potentially expose employees to
higher incident-energy levels. IBEW noted, for example, that
``replacing fuses in underground distribution systems'' is one type
``of short duration [job] with a possible high hazard arc energy
level'' (Ex. 0230). However, although the three-phase arc-in-a-box
exposures faced by employees working on underground installations may
be high, much of the work performed in these locations is on
deenergized circuits (269-Ex. 8-5).\370\ For the remaining work, which
potentially exposes employees to relatively high incident-energy
levels, employers will have to choose between providing arc-rated
protection appropriate for those levels and reducing the incident-
energy level through the installation or work methods changes noted
previously. The Agency estimates that, for underground exposures,
employers will be able to institute measures, such as increasing
working distances, that do not involve substantial expense.
---------------------------------------------------------------------------
\370\ Existing Sec. 1910.269(t)(7) already requires protection
from hazards posed by energized cables in a manhole. This
requirement provides that, where a cable in a manhole has one or
more abnormalities that could lead to or be an indication of an
impending fault, the defective cable must be deenergized before any
employee may work in the manhole, except when service load
conditions and a lack of feasible alternatives require that the
cable remain energized. In that case, employees may enter the
manhole provided they are protected from the possible effects of a
failure by shields or other devices that are capable of containing
the adverse effects of a fault in the joint.
---------------------------------------------------------------------------
Potential incident-energy exposures for electric power generation
installations also can be quite high, but the record shows that
employers can implement relatively simple controls to reduce those
exposures to levels for which adequately rated protection is readily
available. Table 15 summarizes incident-energy estimates for a TVA
nuclear generation plant (Ex. 0215).
Table 15--Distribution of Incident Energy at TVA Generation Plant
------------------------------------------------------------------------
Incident Energy (E) at 455 mm (18 inches), cal/ Number of Percent
cm\2\ buses of buses
------------------------------------------------------------------------
0.0 < E <= 4.0.................................... 26 15
4.0 < E <= 8.0.................................... 48 29
8.0 < E <= 30.0................................... 22 13
30.0 < E <= 50.0.................................. 32 19
50.0 < E <= 75.0.................................. 7 4
75.0 < E <= 100.0................................. 15 9
100.0 < E <= 162.4................................ 18 11
------------------------------------------------------------------------
TVA instituted engineering or administrative controls to reduce all
incident-energy levels to 100 cal/cm\2\ or less.\371\ These controls
included:
---------------------------------------------------------------------------
\371\ The highest arc rating for clothing is 100 cal/cm\2\ (Tr.
440).
---------------------------------------------------------------------------
Using remote-control voltage test equipment,
Resetting circuit breaker trip devices,
Installing current limiting devices,
Using robotics,
Employing remote control devices to operate equipment, and
Developing procedures that increase the working distance
between the worker and the arc (id.).
Two of these methods, resetting circuit-breaker trip devices and
increasing the working distance, do not involve heavy capital outlays.
The record identifies other simple methods for reducing incident-energy
levels, such as setting up a circuit for work by temporarily adjusting
relays (Tr. 940), changing operating procedures to eliminate or
minimize the time two sources of power remain tied together (Ex.
0425),\372\ and using shields or barriers to block incident energy
before it reaches the employee (Ex. 0445). Because they do not make
permanent changes to the installation, these methods also do not
involve capital expenditures.
---------------------------------------------------------------------------
\372\ In a network setting, more than one source can supply a
circuit. Diverting one or more of those sources, by switching them
so that they do not supply power to that circuit, can reduce the
incident-energy level.
---------------------------------------------------------------------------
The Agency decided to adjust its regulatory analysis to accommodate
the extra measures that employers likely will take to reduce incident-
energy levels below 100 cal/cm\2\. To account for the costs of adopting
incident-energy-control measures for electric power generation
installations, OSHA included costs for reducing incident-energy
exposures that, when combined with OSHA's estimated costs for
calculating incident energy, correspond to TVA's estimate of $300 per
employee for firms in industries with generation installations. Because
TVA included incident-energy reduction costs in its estimate, OSHA's
cost estimates also account for additional engineering controls that
employers with power generation installations might need to implement
to reduce the incident energy of particular circuits to no more than
100 cal/cm\2\ (the maximum level for which protective clothing and
equipment are generally available). In addition, in some cases,
employers will be able to institute measures, such as resetting
breakers or increasing working distances, that do not involve
substantial expense. (See Section VI, Final Economic Analysis and
Regulatory Flexibility Analysis, later in this preamble.)
A note following final paragraph (g) explains that Appendix E to
final Subpart V contains information on the selection of appropriate
protection. This appendix contains information on the ignition
threshold of various fabrics, techniques for estimating available heat
energy, and means of selecting protective clothing and other protective
equipment to protect employees from burn injuries resulting from
electric arcs. OSHA adopted this note substantially as proposed, except
as necessary to reference the appropriate appendix (Appendix E).
Heat stress. Many commenters argued that arc-rated protection would
subject employees to heat-stress hazards. (See, for example, Exs. 0099,
0152, 0169, 0238; Tr. 406, 1105.) Mr. Jean Thrasher with Community
Electric Cooperative, for instance, commented:
An already existing hazard in the utility industry is heat
stroke and heat exhaustion. If the calculated arc thermal value
results in a requirement for multiple layers of FR clothing, there
WILL BE hospitalizations from heat stroke and heat exhaustion. Many
manufacturers gloss over or try to hide this concern by claiming
they have engineered ``cool and comfortable'' FR clothing. The
simple fact is that in summer, in 90[deg]+ heat with 80% or higher
humidity multiple layers of any type clothing are too much,
especially considering the linemen already are wearing solid rubber
from shoulder to fingers on both arms. [Ex. 0152; emphasis included
in original]
EEI expressed concern that, in proposing the arc-protection
requirements in Subpart V, OSHA did not consider ``the impact that
excessive clothing could have on employees
[[Page 20492]]
working in high temperatures'' (Ex. 0227).
There is considerable evidence in the record related to heat-stress
hazards. (See, for example, Exs. 0227, 0268, 0363, 0364; Tr. 431-461,
1106-1110.) Record evidence suggests that heat stress can result in:
Heat cramps (Ex. 0268; Tr. 1106),
Heat exhaustion (id.),
Heat rash (id.),
Heat stroke (id.),
Fainting (Ex. 0268),
Loss of concentration (id.), and
Unsafe behaviors (Tr. 1109-1110).
EEI submitted a State of California Finding of Emergency that reported
on occupational heat-related illnesses in that State (Ex. 0268). That
document reported that ``[s]tatistical information from the California
Division of Workers Compensation's report on occupational injuries in
heat-related illness from 2000-2004 [found] that at least 300 . . .
cases of heat-related illness annually [were] recorded by employers or
are the subject of claims for Workers Compensation Insurance'' (id.).
EEI noted that heat stress would cause unsafe behaviors, which could
lead to accidents involving contact with energized parts, an outcome
these commenters contended presents a serious hazard that OSHA should
address in the final rule in the context of arc-rated protection (Ex.
0227; Tr. 1109-1110).
OSHA acknowledges that heat stress can pose serious hazards to
employees. As EEI noted, OSHA has several documents available that
discuss heat-stress hazards and mitigation measures (Ex. 0478). In
fact, the Agency has a Web page devoted to this topic (https://www.osha.gov/SLTC/heatstress/).
Dr. Thomas Neal explained that ``heat stress is an occurrence when
the human body core temperature goes over its normal temperature, which
we normally state [is] 98.6 degrees F'' (Tr. 446). He further described
the hazard of heat stress as follows:
When the work you are doing generates more heat than can escape
through your clothing, that heat can only go to your body. So what
happens is your body, a fairly sizeable mass that it is, begins to
heat up, and if you continue that process for a period of time, your
body will basically heat up to a point where you are into a heat
stress condition that can be dangerous.
Heat builds up, and the core temperature of your organs and your
brain heat up, and just a few degrees above 98.6, and it's been
shown that your judgment can be impaired, and the core temperature,
if it reaches up to . . . 105, it can actually become a life
threatening situation. [Tr. 447]
Dr. James Lancour, testifying for EEI, addressed the factors that
can contribute to heat stress:
Information gleaned from the literature clearly demonstrates the
following:
One, heat stress job-risk factors include: hot work
environments, the metabolic rate required by the worker to perform
the task, the type of protective clothing that is worn by a worker,
exposure time, and the age and physical condition of the worker.
Two, as metabolic requirements necessary to perform a given task
increase, the exposure time at a given temperature necessary to
minimize heat stress decreases.
Three, the amount of clothing worn by a worker tends to increase
the risk of heat stress.
Four, as the temperature of the work environment increases above
about 30 degrees Centigrade, or 88 degrees Fahrenheit, there is a
sharp increase in heat-related illnesses. [Tr. 1108-1109]
The record also clearly shows that electric power generation,
transmission, and distribution workers perform tasks outdoors in hot
and humid environments. (See, for example, Exs. 0169, 0183, 0220, 0233;
Tr. 406, 1003.)
In view of this evidence, OSHA agrees that heat stress poses a
significant hazard to employees covered by this final rule. The Agency
does not dispute that electric power generation, transmission, and
distribution work can be physically demanding and that employees
perform this work in hot and humid weather. OSHA also agrees with the
testimony of its expert witness, Dr. Mary Capelli-Schellpfeffer, that
heat stress ``is not a new topic'' for employers with employees who
perform this type of work and that ``strategies to manage thermal
hazards, and . . . heat thermal stress, are well appreciated across
geographic domains,'' north and south (Tr. 234-235). Drs. Neal,
Lancour, and Capelli-Schellpfeffer noted that employers in this
industry must deal with heat-stress hazards even if employees are not
wearing arc-rated protection (Tr. 198, 478-479, 1129).
Evidence in the record also indicates that there is a range of
measures that employers can take to mitigate heat-stress hazards,
including:
Rest breaks (Ex. 0268; Tr. 198-199),
Supplying sufficient amounts of water (Ex. 0268; Tr. 199),
Using cooling vests (Tr. 199),
Supplying ambient cooling (Tr. 198),
Providing shade (Ex. 0268), and
Acclimatizing employees to the heat (Ex. 0268).
Evidence in the record indicates that employers already are using some
of these measures (Tr. 1129-1130).
Dr. Neal described the body's metabolic process, which controls how
the body responds to heat, as follows:
If the heat generation from metabolic activity is greater than
the heat loss through clothing or through parts of the body,
obviously, also that are not clothed, then you have heat stress.
Conversely, if the opposite happens, if your heat generation by
metabolic activity is less than the heat loss through your clothing
and uncovered parts of your body, then you have hypothermia.
So your body operates in a narrow zone, and needs to do that to
function effectively. Obviously, both heat stress and hypothermia
are dangerous when you move away from that normal zone. . . .
[There are] two main ways the body loses heat, and this comes
from a North Carolina State University study of several years ago.
One is what we call dry heat transfer, just air moving through my
clothing, my body basically giving up heat as that happens. If I am
cold, that is what is happening or, if I am in a comfort zone,
that's pretty much what is happening.
If I get hotter, then I begin to perspire and go into the
evaporative heat transfer process, which is a very effective way of
losing heat. . . . So then I am in a discomfort zone . . . .
Finally, if I get to the point where I can't los[e] enough heat by
sweating and by dry heat transfer to maintain my body temperature, I
go into a heat stress situation where my core temperature begins to
rise. [Tr. 448--449]
Dr. Neal then described how arc-rated clothing affects this process:
Flame resistant shirts, pants, coveralls that you wear are
basically like any other clothing article. They are breathable. We
actually measure that in terms of air permeability, and they are
typically lighter weight or similar weight than conventional cotton
work apparel like jeans or cotton shirts that would be worn as
nonmeltable work clothing.
So they don't really function any different when you are wearing
them. You may feel different. Again, somebody tells me it's not as
comfortable as his cotton shirt, I'm not going to argue that,
because he has to be the judge of what is comfortable. But it is not
anymore prone to heat stress is my point on that.
. . . The heat stress potential for the wearer [of] FR clothing
would be typically less than or equivalent [to] typical conventional
work clothing. . . . I'm talking about regular shirts, pants, and
coveralls that you would wear for protection, and it would give you
something up to maybe 8 calories or so of protection, single layer-
wise.
* * * * *
When arc flash suits basically have higher ratings like 25 or 40
calories, 100 calories, 60 calories--there are many different levels
that are fairly high--well, there are multiple layers that are used
to create those levels of protection. So heat, obviously--and there
are hoods involved in those. So in those cases, obviously, the heat
stress potential does go up. [Tr. 449-451]
Dr. Neal presented two tables, one showing metabolic rates for
different
[[Page 20493]]
tasks and the other showing heat-loss values for various types of
protection (Ex. 0363). OSHA is reproducing these tables here as Table
16 and Table 17, respectively.
Table 16--Metabolic Rates for Various Tasks
------------------------------------------------------------------------
Metabolic
Task rate (W/
m\2\)
------------------------------------------------------------------------
Standing..................................................... 70
Walking at 1.3 m/s (4.4 ft/s)................................ 180
Tennis....................................................... 260
Heavy labor.................................................. 320-440
Wrestling.................................................... 500
------------------------------------------------------------------------
Table 17--Typical Heat Loss Values Through Clothing
------------------------------------------------------------------------
Clothing material Total heat loss (W/m\2\)
------------------------------------------------------------------------
205-gm/m\2\ (6-oz/yd) Meta-aramid FR Woven 747.
Fabric (for example, NOMEX).
205-gm/m\2\ (6-oz/yd) Cotton T-shirt Knit.... 688.
Lightest 8-cal/cm\2\ FR Shirt-Pants Fabric... 500 to 600.
40-cal/cm\2\ systems......................... 300 to 400.
Firefighter turnout, breathable.............. 150 to 250.
100-cal/cm\2\ arc-flash suits................ 150 to 250.
Firefighter turnout, nonbreathable........... 80 to 120.
------------------------------------------------------------------------
OSHA presumes that electric power work is equivalent to heavy
labor, with a metabolic rate of 320 to 440 watts/meter \2\. As
demonstrated in Table 17, even 8-cal/cm\2\ clothing does not interfere
with heat loss significantly more than normal (non-flame-resistant)
work clothing. Thus, the Agency concludes that employers can treat
clothing with an arc rating of 8 cal/cm\2\ or less the same as normal
work clothing with respect to its contribution to heat stress and that
clothing with an arc rating of 8 cal/cm\2\ or less should not require
any significant changes to measures employers already are taking to
protect electric power workers from heat stress generally (Tr. 503--
504).
Employers with employees who are in protection with arc ratings
between 8 and 25 cal/cm\2\ will need to start planning for, and
implement, heat-stress mitigation strategies beyond the strategies used
for employees wearing normal work clothing (id.). These employers may
need to choose among such mitigation strategies as: Providing the
lightest-weight arc-rated clothing for the estimated incident-energy
level, ensuring that employees take extra rest breaks, and reducing the
incident energy using the methods described previously. However,
employers will need to take these measures only when the ambient
temperature warrants such actions.
As shown in Table 16 and Table 17, when the estimated energy level
rises above 25 cal/cm\2\, employers likely will need to implement a
variety of heat-stress reduction measures, except for short-duration
tasks. An employee who is performing heavy labor has a metabolic rate
of 320 to 440 watts/m \2\ (Table 16). Protection rated at 40 cal/cm\2\
provides for a heat loss of 300 to 400 watts/m \2\ (Table 17). However,
tasks requiring this level of protection \373\ are normally of short
duration (Tr. 202). Such tasks include racking circuit breakers (Tr.
381), replacing fuses in an underground installation (Ex. 0230), and
removing or installing socket-type meters (id.). Dr. Capelli-
Schellpfeffer also testified that, even when employees are wearing this
level of protection, ``at one to two minutes, three minutes, four
minutes, in that ballpark, [it] is very, very uncommon to appreciate
that there would be any thermal challenge significant enough to take .
. . an employee to a heat stress condition'' (Tr. 202--203). Dow
Chemical Company similarly commented that arc-rated clothing ``is only
needed when an employee is working where there is a substantial
potential for an arc flash, which typically should be for very short
periods of time'' (Ex. 0128).\374\
---------------------------------------------------------------------------
\373\ Dr. Capelli-Schellpfeffer described this level of
protection as ``fully enclosing FR protective clothing,'' which
includes a protective hood (Tr. 202). Dr. Neal testified that a
faceshield attached to a hard hat and a balaclava could be used in
lieu of a hood for exposures up to about 40 cal/cm\2\ (Tr. 439).
\374\ OSHA interprets this comment as applying to tasks
performed in a generation plant or substation, as the Agency does
not believe that Dow Chemical performs maintenance on utility-type
transmission or distribution installations.
---------------------------------------------------------------------------
Mr. Wilson Yancey with Quanta Services maintained that ``[o]n
transmission work, employees often experience potential fault currents
that would require multiple layers of FR clothing, plus a 40 calorie
space suit with hood and shield, to provide the necessary protection''
(Ex. 0169). In addition, EEI presented information contending that
clothing rated for more than 100 cal/cm\2\ might be necessary when
employees work on 15-kilovolt distribution circuits with varying fault
current levels (Ex. 0227). However, OSHA concludes that neither of
these cases represents typical exposures for distribution or
transmission systems. As explained earlier, under the summary and
explanation for paragraph (g)(2) of the final rule, the NFPA 70E Annex
D calculation method EEI used to arrive at its 97- to 153-cal/cm\2\
estimates is extremely conservative and likely would produce extremely
elevated estimates at voltages of more than 15 kilovolts. EEI's
corresponding estimate, based on Table 8 in proposed Appendix F, was
only 5 cal/cm\2\ (id.), which, as explained earlier, would not require
employers to put employees in protection that would cause concerns
about heat stress. There is no evidence in the record that fault
currents on transmission circuits typically are higher than the fault
currents listed in Table 7 of final Appendix E or that incident-energy
estimates likely would be higher than the values in that table.
As explained under the heading Other issues relating to the
selection of protective clothing and other protective equipment,
earlier in this section of the preamble, the Agency concluded that most
exposures on overhead transmission and distribution systems, where
employees perform much of the work covered by the final rule, are no
higher than 12 cal/cm\2\. Furthermore, as noted by Dr. Capelli-
Schellpfeffer, the types of tasks that require protection rated at more
than 25 cal/cm\2\ are typically of short duration and will not require
measures to reduce heat stress (Tr. 202-203). Thus, the final rule will
not result in employers having to take
[[Page 20494]]
additional measures to protect workers from heat stress in most cases.
When incident energy requires protection rated at more than 8 cal/
cm\2\, but no more than 12 cal/cm\2\ (the highest level in Table 6 and
Table 7 in final Appendix E), employers might have to take some
additional measures to protect employees in elevated ambient
temperatures from heat stress. (See, for example, Tr. 503-504.) Even
under these conditions, the Agency concludes that these measures should
not be extreme because the clothing weight should be only slightly
higher than 8-cal/cm\2\ clothing,\375\ and because affected employers
already institute measures under these conditions to mitigate heat-
stress hazards (Tr. 197-198, 1129-1130).
---------------------------------------------------------------------------
\375\ Clothing rated 15 to 20 cal/cm\2\ is available in weights
of 300 gm/m\2\ (8.8 oz/yd\2\), less than typical jeans-weight
material (370 gm/m\2\, or 11 oz/yd\2\) (Ex. 0363).
---------------------------------------------------------------------------
Heat stress is a widely recognized hazard, and employers covered by
the final rule already have an obligation under the general duty clause
of the OSH Act to abate these hazards.\376\ As noted earlier, the
record indicates that employers covered by the final rule already are
addressing heat-stress issues in their workplaces. Depending on the
level of protection afforded to comply with final paragraph (g)(5),
employers may have to adjust their heat-stress programs, but the Agency
believes that employers will be able to provide compliant protection
under paragraph (g)(5) without necessarily exposing employees to
dangerous heat-stress conditions. Moreover, OSHA believes that EEI's
concerns about heat stress from arc-rated protection causing unsafe
acts are groundless even if the protection could increase heat stress
experienced by employees, because employers can take measures to abate
the heat-stress hazard.
---------------------------------------------------------------------------
\376\ See, for example, https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24008.
---------------------------------------------------------------------------
In summary, the Agency agrees with IBEW's posthearing brief on the
subject of heat stress:
Another issue raised during the hearing was the specter that
wearing FR clothing increases the risk of heat stress for employees
working in hot climates. While the record is replete with reference
to heat stress, material about its attendant hazards, and advice
about how to avoid it, see, e.g., Ex. [0478] (EEI Post-Hearing
Comments; references to materials on OSHA's Web site), there is
absolutely no evidence in the record that employees wearing FR
clothing are necessarily at greater risk of suffering heat stress
than employees working in similar conditions but wearing regular
work clothes.
Heat stress is a function of a number of different factors,
including not only the kind of clothing the employee is wearing, but
the heat load of the particular operation in which the employee is
involved, the level of exertion associated with the employee's
tasks, his or her physical condition and diet, and such
environmental conditions as temperature and humidity. [Tr.] 198,
234[,] 1349-51; Ex. [0363]. Dr. Capelli-Schellpfeffer explained that
the extent to which clothing poses a heat stress problem is less a
function of the FR rating than the degree to which it encloses the
body and prevents it from cooling. Thus, for most FR clothing worn
during routine operations, if the clothing is not ``enclosing'' and
the body has the ability to cool naturally, its FR nature will not
pose any more of a heat stress threat than any other clothing. [Tr.]
200-01, 249. Thomas Neal, of Neal Associates, added that although
heavier clothing may contribute to heat stress, the availability of
lighter weight FR clothing is minimizing that issue. Ex. [0363]. And
representatives of both the utility industry ([Tr.] 388
(ElectriCities)) and electrical contractors ([Tr.] 1349, 1350, 1351)
concurred that although they certainly have had experience with heat
stress, they were unaware of any situation that would not have
occurred if the employee had not been wearing FR clothing. In fact,
Quanta's Wilson Yancey noted that of the 6000 company employees who
worked during last summer's extreme hurricane season, there was not
one case of heat stress that he would attribute to FR clothing.
[Tr.] 1350.
This is not to disregard the fact that heat stress is an issue
for electrical transmission and distribution workers--whether or not
they are wearing FR clothing. The record shows, however, that there
are industrial hygiene strategies for minimizing the possibility
that employees working in hot, humid conditions experience heat
stress, which utility and contractor employers either do or should
utilize. These strategies include controlling the amount of time a
particular employee performs a particular task, rotating employees,
permitting cooling rests, ensuring adequate fluid intake, and
utilizing light-weight, layered systems of arc-rated clothing. [Tr.]
198-99[,] 460; Ex. [0363].
Where the arc hazard analysis dictates putting employees in such
highly rated FR clothing that heat stress or other performance
impediments become a real problem, the answer may be to employ other
strategies for protecting the employee from the threat. For example,
an arc hazard analysis showed Gallatin Steel that it needed to
develop alternative switching procedures to minimize employee
exposure to arc flashes. Ex. [0460]. NIOSH recommends establishing
``flash protection boundaries'' from which employees can maintain a
sufficient distance from the exposure that they will not require
protective clothing. Ex. [0130]. See also [Tr.] 498-99 (examples
from other industries that have employed methods to lower heat
energy estimates). [Ex. 0505]
Are FR and arc-rated clothing personal protective equipment? As
described earlier, OSHA is requiring employers, in certain situations,
to ensure that their employees (1) wear flame-resistant clothing and
(2) wear protective clothing and other protective equipment with an arc
rating greater than or equal to the heat energy estimated under
paragraph (g)(2) of the final rule. In the preamble to the proposal,
OSHA stated that it considered the protective clothing required by
proposed paragraph (g) to be PPE (70 FR 34868). As the preamble noted,
the protective clothing would reduce the degree of injury sustained by
an employee when an electric arc occurs and, in some cases, would
prevent injury altogether (id.).
Many rulemaking participants objected to OSHA's classification of
arc-rated clothing as PPE. (See, for example, Exs. 0125, 0157, 0170,
0172, 0185, 0207, 0209, 0504, 0506; Tr. 544-547, 1123-1124.) For
instance, Mr. Jonathan Glazier with NRECA commented:
To avoid any confusion, NRECA requests that OSHA reiterate its
longstanding position that FR clothing is not PPE. That is, FR
clothing, when it is not used as protective clothing, is not PPE
even though it also has a protective value. For an example of OSHA's
longstanding position on FR clothing as not being PPE, see the
statement in the July 31, 1995 letter from John B. Miles, Jr.,
Director, Directorate of Compliance Programs, to Mr. Jack Callaway,
Director of Environment Affairs, Sho-Me Power Electric Cooperative,
that the Power Generation, Transmission, and Distribution standard
section ``1910.269 (l)(6)(iii) is not a personal protective
(clothing) equipment requirement.'' [Ex. 0233]
The letter of interpretation referred to by Mr. Glazier simply
states that existing Sec. 1910.269(l)(6)(iii), which prohibits the use
of clothing that could increase the extent of an injury in the event of
an arc exposure, is not a requirement for PPE. The letter does not
state that FR clothing itself is not PPE. An OSHA memorandum to the
field describes this Agency policy more explicitly:
The Apparel Standard is intended to provide worker protection
from exposure to the secondary hazard of the employee's clothing
burning or melting and making even worse any injuries caused by
primary exposure to the electric arc or flame. While OSHA requires,
with exceptions, that employers provide and pay for PPE, paragraph
1910.269(l)(6)(iii) is silent on these points. Note that this
Apparel Standard is not considered a personal protective equipment
(PPE) standard; however, it may apply to personal protective
equipment. [Emphasis added.] For example, paragraph
1910.269(l)(6)(iii) applies to an employer who provides personal
protective clothing worn by an employee, who is exposed to the
hazards of electric arcs or flames, for protection against cold or
rain.
Because it is not a PPE requirement, the Apparel Standard does
not address whether
[[Page 20495]]
or not an employee's clothing must cover all exposed parts of the
employee's body. The Apparel Standard, by itself, does not prohibit
employers from purchasing flame-retardant-treated short sleeve
shirts or from altering flame-retardant-treated long sleeve shirts
to shorten the sleeves. However, such practices are discouraged.
Flame-retardant-treated clothing provides a measure of protection to
an employee exposed to an electric arc.
From this standpoint, flame-retardant-treated clothing which
covers not only the body and legs, but also the arms provides better
protection to the employee.
Note: An employer would be in a citable posture for violation of
[Sec. 1910.132] of the Subpart I Personal protective equipment
standard when it is a generally accepted safe work practice of the
industry to wear clothing which covers the arms, legs or other
exposed surfaces of the body to protect an employee in a particular
workplace application and the employee does not do so. [Memorandum
for: Regional Administrators, From: James W. Stanley, dated August
10, 1995, Subject: Guidelines for the Enforcement of the Apparel
Standard, 29 CFR 1910.269(l)(6), of the Electric Power Generation,
Transmission, and Distribution Standard; \377\ emphasis included in
original]
---------------------------------------------------------------------------
\377\ The full text of this memorandum is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21878.
This memorandum makes it clear that, while OSHA does not treat existing
Sec. 1910.269(l)(6)(iii) as a PPE requirement, some FR clothing may be
PPE for purposes of other OSHA standards.
Some rulemaking participants maintained that OSHA did not define
PPE or argued that the Agency was defining PPE to include FR clothing
for the first time in this rulemaking. (See, for example, Exs. 0207,
0222, 0233; Tr. 568.) For instance, the Small Business Administration's
Office of Advocacy commented: ``OSHA declares in a single sentence in
the preamble that it now views protective clothing as PPE, a position
that OSHA has previously not asserted'' (Ex. 0207; footnote omitted).
Mr. Chris Tampio with NAM argued:
The basic Personal Protective Equipment (PPE) standards for
general industry and construction are found in Sections 1910.132 and
1926.95, respectively, and have been in existence for over 30 years.
To the best of our knowledge, these provisions have not been
interpreted to require fire-resistant or arc-rated clothing to
address arc flash hazards. If OSHA already interpreted Section
1910.132 or 1926.95 to require fire-resistant or arc-rated clothing
to address arc flash hazards, there would have been no reason to
propose the clothing requirements in the current rulemaking.
Accordingly, should the final rule contain provisions requiring arc
flash hazard assessments and FR/AR clothing, it is essential for
OSHA to insert language into the final rule and the preamble to the
final rule clarifying that the agency's interpretations of Sections
1910.132 and 1926.95 remains unchanged--that they do not require
flame-resistant and arc-rated clothing in connection with any arc
flash hazards that may exist outside the activities covered by
Section 1910.269 and Subpart V.
* * * * *
OSHA's discussion of the clothing requirements in the preamble
to this rulemaking demonstrate that fire-resistant clothing is . . .
not considered PPE under Section 1910.132:
OSHA's existing clothing requirement in Sec. 1910.269 [which
incorporates the personal protective equipment requirements of
Subpart I of Part 1910 by reference into Section 1910.269(g)(1)]
does not require employers to protect employees from electric arcs
through the use of flame-resistant clothing. It simply requires that
an employee's clothing do no greater harm. Because of the serious
nature of the still remaining risk to power workers from electric
arcs, the Agency believes that the standard should be revised to
require the use of flame-resistant clothing, under certain
circumstances, to protect employees from the most severe burns.
Section 1910.132, ``General Requirements [for PPE]'', is OSHA's
general PPE standard which requires that PPE shall be used wherever
necessary by reason of workplace hazards. Because 1910.269 already
incorporates Sec. 1910.132, there would be no reason to revise
Sec. 1910.269 (or Subpart V) to require the use of FR/AR clothing,
or to perform an economic impact analysis of the additional burden
of that requirement, if FR/AR clothing was already required by Sec.
1910.132 (or Sec. [1926].95) to address the arc flash hazard.
. . . In [a] 1999 rulemaking, OSHA issued [a notice of proposed
rulemaking] to address the issue of whether an employer would be
required to pay for the PPE required by Sec. 1910.132. The scope of
that preamble and the technical and economic feasibility analysis
for that proposal were limited to head, eye, hand, face and foot
protection, and some forms of protective clothing (other than arc-
rated or fire-resistant clothing). There was no mention of its
application to fire-resistant or arc-rated clothing for electrical
workers. The NAM respectfully submits that, to this day, as the
subject rulemaking acknowledges, OSHA has never interpreted Sec.
1910.132 or 1926.95 to require fire-resistant clothing or arc-rated
clothing to address arc flash hazards.
In light of this well-established interpretation of Sec. Sec.
1910.132 and 1926.95, we respectfully submit it may not be
materially changed except through notice and comment rulemaking that
clearly announces to all interested parties that such an enormous
change is under consideration. It is well-established that agency
interpretations, even when reasonable constructions of its rules,
trigger notice and comment requirements under the APA when the
interpretation represents a significant change from a previous,
definitive interpretation. See Alaska Professional Hunters
Association, Inc. v. FAA, 177 F.3d 1030, 1034 (D.C. Cir. 1999). [Ex.
0222; footnotes omitted; emphasis included in original.]
First, the Agency considers irrelevant the argument that, if
Sec. Sec. 1910.132 and 1926.95 already cover arc-rated clothing, OSHA
does not need separate requirements for such clothing in Subpart V and
Sec. 1910.269. The regulated community could construe existing Sec.
1910.269(l)(6)(iii), because it explicitly covers electric-arc hazards
for work performed under Sec. 1910.269, to preempt application of
Sec. 1910.132(a) to electric-arc hazards in electric power generation,
transmission, and distribution work. Consequently, OSHA needed to
revise Sec. 1910.269, as it proposed to do, to clarify that employees
must use arc-rated clothing for work covered by that standard.
Second, the commenters' statements about current OSHA policy are
wrong. The Agency currently considers FR clothing to be PPE; OSHA is
not establishing new policy on that issue in this final rule. The
Agency has issued, and the Occupational Safety and Health Review
Commission has upheld, citations against employers for violating Sec.
1910.132(a) by not providing flame-resistant clothing to employees.
(See, for example, Lukens Steel Co., 10 BNA OSHC 1115 (No. 76-1053,
1981) (Section 1910.132 required the use of ``protective equipment,
including . . . flame retardant clothing'' for employees exposed to
burn hazards at a steel-producing facility).) In addition, the Agency
has issued several letters of interpretation stating that, under
certain circumstances, Sec. 1910.132(a) or Sec. 1926.95(a) require FR
clothing. (See, for example, letters of interpretation dated March 7,
2006, to Mr. Joseph P. Zemen \378\ (FR clothing in plants processing
flammable materials) and February 29, 2008, to Mr. Brian Dolin \379\
(protection against arc-flash hazards for work covered by 29 CFR Part
1926, Subpart K).)
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\378\ This letter is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=25366.
\379\ This letter is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=25973.
---------------------------------------------------------------------------
In the recently completed rulemaking on employer payment for
personal protective equipment (72 FR 64342), some commenters suggested
``that FR clothing is not PPE.'' (72 FR 64353). OSHA rejected that
argument, noting:
If OSHA determines in [the Subpart V] rulemaking that FR
clothing is required, it will then become subject to the PPE payment
provisions of this rule . . . [Id.]
Thus, it is clear that the Agency considers flame-resistant clothing to
be PPE. In this regard, this rulemaking does not establish new policy
or revise
[[Page 20496]]
longstanding policy, as the commenters suggested.\380\
---------------------------------------------------------------------------
\380\ Mr. Tampio also argued that FR clothing is not considered
electrical protective equipment under Sec. 1910.335 (Ex. 0222).
This argument is not relevant to this discussion. However, note that
OSHA agrees with Mr. Tampio that FR clothing is not electrical
protective equipment. This equipment, covered by Sec. Sec. 1910.137
and 1926.97 in this final rule, protects employees from electric
shock. FR clothing, whether arc-rated or not, does not provide
protection against electric shock.
In addition, Mr. Tampio argued that the hazard assessment and
training requirements in Sec. 1910.132 apply only to head, eye,
hand, face, and foot protection. OSHA also agrees with this
statement, but again finds it irrelevant. The limitation of the PPE
hazard assessment and training provisions, contained in Sec.
1910.132(g), has no bearing or effect on the types of PPE covered by
the general requirement to provide PPE in Sec. 1910.132(a). The
preamble to the Subpart V proposal requested comment on whether to
extend the hazard assessment and training requirements of Sec.
1910.132 to electrical protective equipment, which is another form
of PPE covered by Sec. 1910.132(a) (70 FR 34893).
---------------------------------------------------------------------------
Consistent with past policy, OSHA believes that it is reasonable
and appropriate to treat FR and arc-rated clothing required under final
paragraph (g) as PPE. FR clothing required by paragraph (g)(4) of the
final rule will protect against the ignition of clothing, and arc-rated
clothing, as required by paragraph (g)(5) of the final rule, will
protect against heat-related hazards caused by electric arcs. Dr. Mary
Capelli-Schellpfeffer explained that electric arcs can ``occur
unintentionally in man-made systems'' and represent ``a common
electrical fault condition which may lead to a failure in the power
system'' (Ex. 0373). She explained that, when an employee is repairing
an electrical installation, ``[i]f the installation remains energized,
or is not in an electrically safe working condition, the risk of
electric arc persists, and may be increased as a result of the post-
fault status'' (id.). As Dr. Capelli-Schellpfeffer noted, the causes of
electric arcs include: transient overvoltage disturbances, such as
lightning and switching surges; mechanical damage from foreign sources,
such as digging or vehicles; shorting by tools or metal objects;
mechanical failure of static or structural parts; and insulation
breakdown (id.). Thus, electric arcs commonly result from the breakdown
of equipment in the process of generating, transporting, or using
electricity or from the process of repairing an electrical
installation.
Dr. Capelli-Schellpfeffer also described the thermal hazards posed
by electric arcs, explaining:
With temperatures rising in and around an arc, burn hazard is
present from ohmic heating due to electrical power flow; ignition
and combustion of nearby materials, notably including worn clothing
and adjacent equipment; and sprayed or blown hot or melting
installation elements moved by the mechanical forces in the electric
arc event. Additionally, radiation is another major source of heat.
[Ex. 0373; see, also, Tr. 178-188.]
Thus, thermal hazards posed by electric arcs arise not only from the
processes but are a direct result of the rapidly changing environment
that results from a fault in an electrical system.
Dr. Capelli-Schellpfeffer also described the injuries that can
result from electric arcs:
The injuries that accompany high temperature exposures at the
body surfaces are commonly referred to as skin burns. When these
injuries are distributed within the body we still call them skin
burns, and the burn generally refers to a physical chemical change.
As many appreciate from the experience of sunburn, this kind of
condition is painful, and when the trauma is more severe, the pain
is extraordinary, and of course the medical treatment is extensive.
[Tr. 188]
As noted earlier, she graphically depicted these injuries with a
photograph of the victim of an electric arc, which she explained as
follows:
[T]he extent of the injury that can follow an arc exposure is
readily appreciated. Eyes, ears, faces, skin, limbs, and organs are
affected. Basic bodily function, including the ability to breathe,
eat, urinate, and sleep are completely changed. [Tr. 186]
Thus, thermal injuries from an electric arc occur when an employee's
body absorbs the heat from the arc.
In light of the foregoing discussion, OSHA concludes that FR
clothing and arc-rated clothing will protect against ``hazards of
processes or environment'' and are designed to protect against hazards
``encountered in a manner capable of causing injury or impairment in
the function of any part of the body through absorption, inhalation or
physical contact.'' Thus, OSHA is reiterating that FR clothing and arc-
rated clothing are PPE as Sec. Sec. 1910.132(a) and 1926.95(a)
generally describe that term.
Mr. Jonathan Glazier with NRECA argued that FR clothing is not
protective (Ex. 0506; Tr. 544-545). At the hearing, Mr. Glazier
testified:
The FR nature of clothing offers no protective value. It refers
merely to the clothing's inability to melt or ignite and remain
ignited. We should be aware of the difference between the attribute
of FR and the attribute of protection.
It gets confusing, because arc protective clothing, which sounds
like it may be personal protective equipment, and OSHA says it is
personal protective equipment in the preamble . . .
It gets confusing, because arc protective clothing is first FR.
That is, all arc protective clothing is also FR, and I am told that
all FR clothing sold nowadays has an arc protective rating.\[381]\
But still, there is a difference between the FR attribute and the
arc protective attribute. [Tr. 544-545]
---------------------------------------------------------------------------
\381\ OSHA is aware that some FR clothing, such as children's FR
sleepwear and certain types of FR clothing made specifically for
protection from contact with molten metal, are not arc rated.
OSHA disagrees with Mr. Glazier. FR clothing, even without an arc
rating, protects employees against burns caused by radiant and
convective heat as well as burns caused by potential ignition of
clothing that is not flame resistant. Dr. Thomas Neal testified that FR
clothing ``not only [does not] ignite and, basically, eliminate[s] the
burning clothing on the body syndrome, but [it] also provide[s] a level
of protection by blocking heat from reaching the body'' (Tr. 472). Dr.
Capelli-Schellpfeffer similarly testified that ``FR clothing . . . is
protective and designed to resist ignition and block heat transfer''
(Tr. 189). An arc-rating on FR clothing is a measure of how much
incident energy can be present before the wearer will just barely
sustain a second-degree burn (Ex. 0061). Clearly, arc-rated clothing
and FR clothing (even without an arc rating) protect employees from
being burned by electric arcs and are, therefore, protective.
Mr. Frank White with ORC Worldwide expressed concern that OSHA
would consider untreated cotton clothing to be PPE (Ex. 0235). He noted
that Table 10 in proposed Appendix F listed untreated cotton clothing
as ``protective'' for incident energy up to 2 cal/cm\2\ and that ``at
higher incident energy exposures a [T]-shirt is listed as the first
layer of protective clothing, followed by other layers of FR clothing''
(id.). Mr. White also interpreted Table 11 from proposed Appendix F,
which listed ignition thresholds for various weights of cotton fabrics,
as indicating that these fabrics provide ``protection from heat energy
below the ignition threshold'' (id.).
Untreated cotton can ignite and continue to burn when subjected to
incident heat energy above its ignition threshold (Tr. 467-469, 472).
OSHA does not consider cotton clothing, which can ignite and pose a
hazard itself, as constituting protective clothing with respect to
electric arcs common to work covered by the final rule. Therefore, OSHA
did not include Table 10 or Table 11 from proposed Appendix F in final
Appendix E. (See also the summary and explanation for the appendices to
Subpart V, later in this section of the preamble.) Finally, even though
wearing cotton clothing as one
[[Page 20497]]
layer in a clothing system can effectively increase the arc-rating of
the system, OSHA does not consider cotton clothing to be
protective.\382\
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\382\ Note that, even if cotton clothing in these circumstances
were PPE, Sec. Sec. 1910.132(h)(4)(ii) and 1926.95(d)(4)(i) exempt
``everyday clothing'' from the employer-payment requirements in
Sec. Sec. 1910.132(h) and 1926.95(d).
---------------------------------------------------------------------------
Some commenters maintained that OSHA needed to conduct a separate
rulemaking to determine whether FR clothing is PPE. (See, for example,
Exs. 0170, 0183, 0202, 0207, 0222, 0229, 0233, 0239, 0240.) For
instance, Mr. Alan Blackmon with Blue Ridge Electric Cooperative
commented that, if ``OSHA institutes an arc protective clothing
requirement, its nature as PPE or non-PPE should be the subject of
public notice and comment. It is not enough for OSHA merely to issue a
pronouncement in the Preamble of this rulemaking'' (Ex. 0183).
The U.S. SBA's Office of Advocacy suggested that ``the issue of
protective clothing as PPE [was] not . . . fully vetted in the
rulemaking process'' and recommended that ``OSHA address the issues of
protective clothing, PPE, and employer payment for PPE in the PPE
rulemaking process and not finalize these provisions prior to that
rulemaking's conclusion'' (Ex. 0207).
As noted earlier, existing OSHA policy treats FR clothing (whether
or not it is arc rated) as PPE. OSHA's statement in the preamble to the
proposed rule simply reaffirmed that position. Although the Agency does
not believe notice and comment is necessary on this issue (see, for
example, 5 U.S.C. 553(b) (APA notice and comment requirements do not
apply ``to interpretative rules'')), affected parties had clear notice
in the preamble to this rulemaking that the Agency was considering
whether employers would have to pay for the arc-rated clothing required
by the final rule (an issue discussed later in this section of the
preamble). OSHA believes that the public also had clear notice that the
Agency considered FR clothing to be PPE and had ample opportunity to
challenge the Agency on that point as it relates to this rulemaking.
Consequently, OSHA concludes that there is no need to conduct further
rulemaking related to the issue of whether FR clothing is PPE.
Who should pay for the PPE required by paragraph (g) of the final
rule? As explained earlier, OSHA considers FR clothing and arc-rated
clothing required by the final rule to be PPE. The proposed rule did
not specify whether employers would have to provide protective clothing
at no cost to employees. However, OSHA noted in the preamble to the
proposal that it was considering including an employer-payment
requirement in the final rule and sought comments on the issue.
The preamble to the proposal also noted that OSHA had proposed
regulatory language for the general PPE standards to clarify that
employers generally are responsible for the cost of PPE (70 FR 34869,
citing 64 FR 15402, Mar. 31, 1999). OSHA published the final rule on
employer payment for PPE on November 15, 2007 (72 FR 64342). The final
rule on employer payment for PPE requires employers to pay for the PPE
used to comply with OSHA standards, with a few exceptions, including
(1) everyday clothing, such as longsleeve shirts, long pants, street
shoes, and normal work boots; and (2) ordinary clothing, skin creams,
or other items, used solely for protection from weather, such as winter
coats, jackets, gloves, parkas, rubber boots, hats, raincoats, ordinary
sunglasses, and sunscreen. (See 29 CFR 1910.132(h); 29 CFR 1926.95(d).)
In the PPE-payment rulemaking, OSHA explained the rationale behind
its decision to require employers generally to pay for PPE, as follows:
1. The OSH Act Requires Employer Payment for PPE
OSHA is requiring employers to pay for PPE used to comply with
OSHA standards in order to effectuate the underlying cost allocation
scheme in the OSH Act. The OSH Act requires employers to pay for the
means necessary to create a safe and healthful work environment.
Congress placed this obligation squarely on employers, believing
such costs to be appropriate in order to protect the health and
safety of employees. This final rule does no more than clarify that
under the OSH Act employers are responsible for providing at no cost
to their employees the PPE required by OSHA standards to protect
employees from workplace injury and death.
* * * * *
2. The Rule Will Result in Safety Benefits
Separate from effectuating the statutory cost allocation scheme,
this rule will also help prevent injuries and illnesses. OSHA has
carefully reviewed the rulemaking record and finds that requiring
employers to pay for PPE will result in significant safety benefits.
As such, it is a legitimate exercise of OSHA's statutory authority
to promulgate these ancillary provisions in its standards to reduce
the risk of injury and death.
There are three main reasons why the final rule will result in
safety benefits:
When employees are required to pay for their own PPE,
many are likely to avoid PPE costs and thus fail to provide
themselves with adequate protection. OSHA also believes that
employees will be more inclined to use PPE if it is provided to them
at no cost.
Employer payment for PPE will clearly shift overall
responsibility for PPE to employers. When employers take full
responsibility for providing PPE to their employees and paying for
it, they are more likely to make sure that the PPE is correct for
the job, that it is in good condition, and that the employee is
protected.
An employer payment rule will encourage employees to
participate wholeheartedly in an employer's safety and health
program and employer payment for PPE will improve the safety culture
at the worksite.
* * * * *
3. Clarity in PPE Payment Policy
Another benefit of the final PPE payment rule is clarity in
OSHA's policy. While it is true that most employers pay for most PPE
most of the time, the practices for providing PPE are quite diverse.
Many employers pay for some items and not for others, either as a
matter of collective bargaining or long standing tradition. In some
cases, costs are shared between employees and employers. In other
workplaces, the employer pays for more expensive or technologically
advanced PPE while requiring employees to pay for more common items.
However, in some workplaces exactly the opposite is true. [72 FR
64344]
OSHA concludes that there is no evidence in the Subpart V
rulemaking record to persuade the Agency that any of these reasons
are invalid with respect to FR and arc-rated clothing. As explained
later, OSHA considered and rejected nearly all of the arguments
against an employer-payment requirement for FR and arc-rated
clothing in the PPE-payment rulemaking. As noted previously, OSHA
specifically considered FR clothing in the PPE-payment rulemaking
and concluded in the preamble to the final PPE-payment rule that,
``[i]f OSHA determines in [the Subpart V] rulemaking that FR
clothing is required, it will then become subject to the PPE payment
provisions of this rule, unless the final Sec. 1910.269 and Part
1926 Subpart V standards specifically exempt FR clothing from
employer payment'' (72 FR 64353). Therefore, the default position
for the Subpart V rulemaking is that employers must pay for the FR
and arc-rated clothing required by this final rule unless the Agency
adopts provisions specifically exempting this clothing from the
general PPE-payment rule. Also, for reasons described later, OSHA
concludes that such an exemption is neither necessary nor
appropriate for the FR or arc-rated clothing required under
paragraph (g) of this final rule. The general PPE-payment rule,
including all exceptions, applies to the FR and arc-rated clothing
used to comply with this final rule. (See 72 FR 64369.)
Several rulemaking participants supported requiring employers to
pay for the FR clothing and arc-rated clothing required by the final
rule. (See, for example, Exs. 0130, 0164, 0197, 0211, 0230, 0505;
Tr. 819-820, 834, 897-898.) These rulemaking participants gave
several reasons for supporting an employer-payment requirement:
Many employers already are providing this protective
clothing (Exs. 0230, 0505; Tr. 897-898),
Employers are more likely to properly train employees
in using PPE (Ex. 0211),
[[Page 20498]]
Employers are more likely to select, and ensure that
employees wear, proper protective clothing (Exs. 0197, 0211, 0230),
Employers are more likely to properly maintain the
protective clothing (Exs. 0130, 0211, 0230), and
The OSH Act requires employers to pay for this type of
protection (Tr. 848--849).
Other commenters opposed an employer-payment requirement. (See,
for example, Exs. 0099, 0125, 0146, 0169, 0173, 0186, 0201, 0209,
0222; Tr. 546--547.) These rulemaking participants presented the
following reasons for not imposing such a requirement:
The difficulty and expense contractors would have
buying protective clothing for employees who move from employer to
employer (Exs. 0169, 0186),
Employees take better care of clothing when they pay at
least a portion of the cost (Exs. 0099, 0186),
Employers consider protective clothing a ``tool of the
trade'' that employees must bring with them to the job (Ex. 0222;
Tr. 295-297),
FR and arc-rated clothing only provides secondary
protection (Exs. 0209, 0210), and
Protective clothing is personal because employees can
wear it off the job (Exs. 0125, 0146, 0173, 0209, 0222).
OSHA examined several of these arguments in the PPE-payment
rulemaking. For example, the Agency explained how employers could
handle the problems associated with transient workforces:
If the employer retains ownership of the PPE, then the employer
may require the employee to return the PPE upon termination of
employment. If the employee does not return the employer's
equipment, nothing in the final rule prevents the employer from
requiring the employee to pay for it or take reasonable steps to
retrieve the PPE, in a manner that does not conflict with federal,
state or local laws concerning such actions. In these situations,
OSHA notes that the employer is not allowed to charge the employee
for wear and tear to the equipment that is related to the work
performed or workplace conditions. As suggested by National Tank
Truck Carriers, Inc., a written agreement, for example, between the
employer and employee on the matter may be an effective method of
ensuring that the employer's expectations of the employee are clear
and unambiguous . . . . Another acceptable alternative is a deposit
system that provides an incentive for employees to return the
equipment. However, the Agency cautions that the deposit system must
not be administered in a fashion that circumvents the rule and
results in an employee involuntarily paying for his or her PPE.
In some situations, an employer may prohibit an employee from
using PPE that the employer has paid for while working for another
employer. . . . Conversely, an employer may allow an employee to use
employer-owned PPE while working for another employer. . . . Since
the employer has retained ownership of the PPE, he or she can
stipulate where it is used. OSHA does not object to either of the
aforementioned practices. [72 FR 64359]
The same solutions apply here. OSHA notes that the record in this
rulemaking describes another possible solution for contractors
employing unionized labor. Mr. Jules Weaver with Western Line
Constructors Chapter testified that ``[t]here are certain parts of the
country in our industry, IBEW and [NECA], have a . . . safety fund, and
the contractors pay into it, and they provide FR clothing for
individuals'' (Tr. 307). Thus, although providing employees with PPE,
including FR clothing and arc-rated clothing, might be challenging for
employers with transient workforces, the Agency believes that there are
reasonable compliance options available.
In the PPE-payment rulemaking, the Agency rejected an argument that
employees take better care of PPE than employers, explaining: ``OSHA is
also not swayed by [the] arguments that employees are in a better
position to maintain, use, and store PPE. In fact, the existing PPE
standards place on employers the responsibility for ensuring proper
fit, use, and maintenance of PPE'' (72 FR 64380). The same rationale
applies to the argument in this rulemaking that employees take better
care of protective clothing when they pay for all, or a portion, of it.
The OSH Act and the PPE standards at Sec. Sec. 1910.132 and 1926.95
make the employer, not the employee, responsible for the care and
maintenance of PPE.
In the PPE-payment rulemaking, the Agency decided not to exempt
``tools of the trade,'' stating:
As discussed previously and noted by many commenters, in some
trades, industries, and/or geographic locations, PPE for employees
who frequently change jobs can take on some of the qualities of a
``tool of the trade.'' In other words, the PPE is an item that the
employee traditionally keeps with his or her tool box. This may be
because the PPE is used while performing some type of specialized
work, such as welding or electrical work, or because it is a
tradition in the industry, such as in home building. OSHA has not
included an exception to the payment requirement for tools of the
trade because, among other things, of the difficulty of defining,
with adequate precision, when an item of PPE is or is not a tool of
the trade. However, because the rule does not require employers to
reimburse employees for PPE they already own, it recognizes that
some employees may wish to own their tools of the trade and bring
that equipment to the worksite.
OSHA has further emphasized in the regulatory text that
employees are under no obligation to provide their own PPE by
stating that the employer shall not require an employee to provide
or pay for his or her own PPE, unless the PPE is specifically
excepted in the final rule. These provisions address the concern
that employers not circumvent their obligations to pay for PPE by
making employee ownership of the equipment a condition of employment
or continuing employment or a condition for placement in a job. OSHA
recognizes that in certain emergency situations, such as response to
a natural disaster, where immediate action is required, it may be
necessary for employers to hire or select employees already in
possession of the appropriate PPE. As a general matter, however,
employers must not engage in this practice. Taking PPE-ownership
into consideration during hiring or selection circumvents the intent
of the PPE standard and constitutes a violation of the standard. [72
FR 64358-64359]
The same rationale applies here.
OSHA also rejects the argument that, because FR and arc-rated
clothing is secondary protection, the Agency should not require
employers to pay for it. As noted earlier, PPE is part of a hierarchy
of controls. OSHA standards typically require other forms of controls,
such as engineering and work-practice controls, in preference to PPE.
In many cases, PPE supplements engineering controls and forms a second
line of defense to protect employees in the event that other types of
controls do not provide complete abatement of the relevant hazard. For
example, existing Sec. Sec. 1910.67(c)(2)(v) and 1926.453(b)(2)(v)
require employees working from aerial lifts to wear personal fall
protection equipment because that PPE would protect the workers in case
the engineering controls (that is, the guardrails or bucket walls on
the aerial lift platforms or buckets) do not provide sufficient
protection. (See, also, the preamble to the final rule on respiratory
protection, 29 CFR 1910.134 and 29 CFR 1926.103, which notes:
``Respiratory protection is a backup method which is used to protect
employees from toxic materials in the workplace in those situations
where feasible engineering controls and work practices are . . . not in
themselves sufficient to protect employee health . . .'' (63 FR 1156-
1157, Jan. 8, 1998).) Consequently, OSHA standards often consider PPE
``secondary'' protection. FR and arc-rated clothing is not unique in
this regard. In any event, where this final rule requires FR or arc-
rated clothing, OSHA determined that it is necessary for employee
protection (as described previously) and, thus, the rationale for
requiring employers to pay for this type of PPE still applies.
In the PPE-payment rulemaking, OSHA also considered exempting types
of PPE that were ``personal in nature.'' \383\ However, instead of
[[Page 20499]]
exempting all such personal PPE, the Agency chose to evaluate various
types of personal PPE individually. First, OSHA chose not to require
employer payment for everyday clothing or ordinary clothing used solely
for protection from weather. The Agency explained the reasoning for
this decision as follows:
---------------------------------------------------------------------------
\383\ For the purposes of this discussion, OSHA considers PPE
that is ``personal in nature'' to be PPE fitted to an individual
employee and not shared by other employees and that the employee can
use off the job.
OSHA does not believe that Congress intended for employers to
have to pay for everyday clothing and ordinary clothing used solely
for protection from the weather. While serving a protective function
in certain circumstances, employees must wear such clothing to work
regardless of the hazards found. OSHA is exercising its discretion
through this rulemaking to exempt jeans, long sleeve shirts, winter
coats, etc., from the employer payment requirement. As stated, this
is consistent with OSHA's intent in the proposal and is also
supported by the rulemaking record. A number of commenters stated
that OSHA should exempt these items from the employer payment
requirement . . .
Thus, OSHA is not requiring employers to pay for everyday
clothing even though they may require their employees to use such
everyday clothing items such as long pants or long-sleeve shirts,
and even though they may have some protective value. Similarly,
employees who work outdoors (e.g., construction work) will normally
have weather-related gear to protect themselves from the elements.
This gear is also exempt from the employer payment requirement. [72
FR 64349]
The PPE-payment rule also exempts nonspecialty safety-toe
protective footwear, provided the employer permits employees to wear it
off the jobsite.\384\ OSHA explained this exemption as follows:
---------------------------------------------------------------------------
\384\ The PPE-payment rule provides additional exemptions for
such items as nonspecialty prescription safety eyewear. However, the
rationale behind those exemptions sheds no additional light on
whether FR and arc-rated clothing should or should not be subject to
the general employer-payment requirement.
OSHA has historically taken the position that safety-toe
protective footwear has certain attributes that make it unreasonable
to require employers to pay for it in all circumstances . . . .
Safety footwear selection is governed by a proper and comfortable
fit. It cannot be easily transferred from one employee to the next.
Unlike other types of safety equipment, the range of sizes of
footwear needed to fit most employees would not normally be kept in
stock by an employer and it would not be reasonable to expect
employers to stock the array and variety of safety-toe footwear
necessary to properly and comfortably fit most individuals.
Furthermore, most employees wearing safety-toe protective
footwear spend the majority of their time working on their feet, and
thus such footwear is particularly difficult to sanitize and reissue
to another employee. Other factors indicate as well that employers
should not be required to pay for safety-toe protective footwear in
all circumstances. Employees who work in non-specialty safety-toe
protective footwear often wear it to and from work, just as
employees who wear dress shoes or other non-safety-toe shoes do. In
contrast, employees who wear specialized footwear such as boots
incorporating metatarsal protection are likely to store this type of
safety footwear at work, or carry it back and forth between work and
home instead of wearing it. . . . OSHA does not believe that
Congress intended for employers to have to pay for shoes of this
type.
For all of these reasons, OSHA has decided to continue to exempt
nonspecialty safety shoes from the employer payment requirement.
OSHA, however, also wants to make clear that this exemption applies
only to non-specialty safety-toe shoes and boots, and not other
types of specialty protective footwear. Any safety footwear that has
additional protection or is more specialized, such as shoes with
non-slip soles used when stripping floors, or steel-toe rubber
boots, is subject to the employer payment requirements of this
standard. Put simply, the exempted footwear provides the protection
of an ordinary safety-toe shoe or boot, while footwear with
additional safety attributes beyond this (e.g., shoes and boots with
special soles) fall under the employer payment requirement. [72 FR
64348]
FR and arc-rated clothing is not ``everyday clothing'' or
``ordinary clothing . . . used solely for protection from weather'' as
OSHA used those terms in the exemptions from the PPE-payment rule. This
is not clothing that employees would purchase on their own to wear
every day or to wear for protection against the weather. Although
employees could wear it off the job, FR and arc-rated clothing command
a premium above the price of normal clothing. OSHA estimates that a
single set of flame-resistant apparel costs $191.75, on average. (See
Section VI, Final Economic Analysis and Regulatory Flexibility
Analysis, later in the preamble.) OSHA estimates that normal work
clothing would cost half that amount. Winter-weather gear that is
flame-resistant or arc-rated commands a greater premium. Evidence in
the record indicates that non-FR winter wear may cost about $60 to
$120, whereas similar FR winter wear could cost as much as $300 (Tr.
1024-1026).
In addition, FR and arc-rated clothing provides more than
incidental protection. As explained earlier, manufacturers design these
garments specifically to protect against clothing ignition and incident
heat energy. Consequently, OSHA determined that the rationale for
exempting ``everyday clothing'' and ``ordinary clothing . . . used
solely for protection from weather'' from the final PPE-payment rule
does not apply to FR or arc-rated clothing, and OSHA is not
interpreting these exemptions specified in the PPE-payment rule as
covering the FR and arc-rated clothing required by final Sec.
1926.960(g).
FR and arc-rated clothing shares some attributes with nonspecialty
safety-toe protective footwear. Employers normally may not keep in
stock the range of sizes of pants, shirts, and other clothing needed to
fit most employees,\385\ and it would not be reasonable to expect
employers to stock the array and variety of clothing necessary to
properly and comfortably fit most individuals. In addition, employees
who work in FR or arc-rated clothing may sometimes wear it to and from
work, just like employees who wear ordinary clothing.
---------------------------------------------------------------------------
\385\ There are ways to provide FR and arc-rated clothing to
employees that do not require the employer to maintain stocks of
clothing, including using a clothing rental or uniform service and
providing a clothing allowance so that employees can purchase their
own clothing (Tr. 1134).
---------------------------------------------------------------------------
On the other hand, FR and arc-rated clothing does not have some of
the other characteristics that formed the basis of OSHA's decision to
exempt nonspecialty safety-toe protective footwear from PPE-payment
requirements. FR clothing is not exempt from requirements for employer
payment in other workplaces, such as steel plants, where an OSHA
standard, such as Sec. 1910.132(a), requires it. Furthermore,
employers can sanitize this clothing easily for use by other employees.
In fact, evidence in the record indicates that some employers currently
use uniform-supply companies to provide and launder FR and arc-rated
clothing (Ex. 0230). In addition, employers can purchase arc-rated
clothing in a wide variety of ratings and are in a better position to
make purchasing decisions with respect to arc rating than employees,
which is not true of nonspecialty safety-toe protective footwear. OSHA
concludes that FR and arc-rated clothing do not have all the attributes
on which the Agency based its rationale for exempting nonspecialty
safety-toe protective footwear; and, therefore, OSHA is not granting a
similar exemption from the employer payment requirements for this
clothing.
Moreover, OSHA believes that the record in this rulemaking
demonstrates that, similar to most OSHA requirements for PPE, employee
safety will significantly benefit from a requirement that employers
provide FR and arc-rated clothing at no cost to employees. Employers
generally need to ensure that the clothing worn by
[[Page 20500]]
employees has an arc rating at least as high as the employer's
incident-energy estimates. Selecting the proper clothing sometimes will
involve determining the rating of an entire clothing system; such a
determination is likely beyond the capability of individual employees,
but is within an employer's capability. For example, Dr. Thomas Neal
testified:
[T]he only sure way [to obtain a rating for a layered clothing
system] is to measure the arc rating for the system. [I]t's not [a]
situation where you could have an arc rating for three different
layers that you put those on top of each other, just add them
together. That doesn't work. [Tr. 500]
In addition, as discussed later in this section of the preamble,
clothing maintenance can substantially impact the ability of FR and
arc-rated clothing to protect employees. Employers are in a better
position to make purchasing decisions based on clothing maintenance
needs than employees.
While considerations regarding clothing selection and maintenance
address principally arc-rated clothing, the Agency believes that
requiring employers to purchase arc-rated but not FR clothing would cut
too fine a line through OSHA's rationale. It is OSHA's understanding
that most FR clothing, especially work clothing, has an arc rating (Tr.
545), and the Agency believes that employers will use arc-rated
clothing (which is always flame-resistant) to meet the requirement in
final paragraph (g)(4) for FR clothing. In this regard, it seems
unlikely that employers will purchase one set of clothing to meet final
paragraph (g)(4) and a different set of clothing to meet final
paragraph (g)(5).
Some employers recommended that OSHA exempt clothing of various
types, or having a specified minimum arc rating, from any requirement
that employers pay for FR or arc-rated clothing. (See, for example,
Exs. 0125, 0149, 0167; Tr. 295-297.) For instance, Mr. Ward Andrews
with Wilson Construction recommended that employees come to the job in
a minimum level of protective clothing and that employers pay for any
higher level of protection needed for a particular exposure (Tr. 295-
297). He justified his recommendation as follows:
[I]t is our belief that journeyman linemen should come to work
with basic tools. And we believe a Level one FR garment would be a
basic tool to do his everyday task.
[O]ur position is that they should come to work with those basic
tools. And that is the minimum level one protection for the average
distributional circuit here in America.
* * * * *
So we agree that at level one, basic [attire] should be
clothing, as part of their job requirement, to step on. And then as
they associate a job with hazards, and a higher level of protection
needs to be provided, then surely that contractor should provide
those additional levels.
[W]e look [at] a journeyman lineman today, and we realize that
he brings in his climbing belt, his positioning belt, his skid, his
line boots. I believe that his positioning belt falls under--his
line belt is a positioning belt, which is considered personal
protective equipment. They provide that as tool that they bring to
the job. So once again, I think that's evidence to--the same thing
as a shirt, a very basic component that they should wear as
journeyman lineman.
They provide their own raingear. They provide their own clothing
right now. Your rule as proposed would say the most outer garment
should be FR resistant. I believe that these basic tools that they
now require, they should still provide, and you should give them
time to buy FR raingear and clothes. [Tr. 295-297]
This argument is identical to the argument made for tools of the
trade. In the PPE-payment rulemaking, OSHA rejected that argument for
tools of the trade, as described earlier, and the Agency rejects this
argument as it applies to FR and arc-rated clothing for the same
reasons.
For the foregoing reasons, OSHA determined that employers must
provide FR and arc-rated clothing at no cost to employees, and OSHA is
not exempting this protective clothing from the PPE-payment rule. The
requirements in Sec. Sec. 1910.132(h) and 1926.95(d) apply to FR and
arc-rated clothing; and, therefore, OSHA is not adding PPE-payment
provisions to Sec. 1910.269 or Subpart V.\386\
---------------------------------------------------------------------------
\386\ OSHA does not consider the FR and arc-rated clothing
required by this final rule to be the type of everyday or ordinary
clothing exempted from the PPE-payment rules in Sec. Sec. 1910.132
and 1926.95.
---------------------------------------------------------------------------
Some employees performing work covered by this final rule may
already own FR or arc-rated clothing. The PPE-payment requirements in
Sec. Sec. 1910.132(h)(6) and 1926.95(d)(6) provide that, when an
employee provides adequate protective equipment that he or she owns,
the employer may allow the employee to use it and need not reimburse
the employee for the equipment. However, those provisions also prohibit
the employer from requiring an employee to provide or pay for his or
her own PPE, unless the PPE-payment requirement exempts the PPE.
Accordingly, paragraph (h)(6) of Sec. 1910.132 and paragraph (d)(6) of
Sec. 1926.95 apply to the FR and arc-rated clothing required by this
final rule.
Maintenance of FR and arc-rated clothing. Some rulemaking
participants stressed the importance of proper maintenance of the FR
and arc-rated clothing required by the standard (Exs. 0130, 0186, 0325;
Tr. 830-831, 834-839). For example, NIOSH stated that ``[c]lothing
maintenance is required for arc-rated FR clothing to provide continued
protection at its rated arc thermal performance value'' (Ex. 0130). Mr.
Eric Frumin with UNITE HERE testified:
Regarding the FR uniform programs in which the employees wash
the garments themselves, there are number of factors that make it
difficult or impossible for employees themselves to preserve the FR
characteristics of the garments, contamination of the garment,
inadequate training about the proper care of the garment, how do you
maintain the physical integrity of it, the proper materials to use
for repairing defects, proper laundering techniques, what kinds of
cleaning agents or bleaching agents to avoid and so forth.
And of course maintaining a proper number of garments to be
available so that workers always have them. . . .
A number of these problems are mentioned in the standard, [ASTM]
1449 and recommends the use of professional laundering services.
Likewise NIOSH in its comments for this hearing said, ``The emphasis
that manufacturers place on proper laundering to maintain the FR
characteristics of their garment suggests the need for professional
laundering.'' So these are important things for OSHA to be mindful
of as far as possibly assur[ing] that quality of the FR garments is
maintained even when employees are washing the garments themselves.
Now I would like to address that question of maintenance of
consistent high quality laundering of FR clothing. Employers have a
critical role to play here and that's envisioned in the ASTM
standard. Likewise, NFPA 70E talks about the need specifically for
careful inspection of clothing and kinds of interferences,
contamination, damage and takes the position that defective clothing
shall not be used. Very important. [Tr. 835-836]
Mr. Frumin cited two examples of a contract uniform service that failed
to properly maintain the FR clothing they serviced (Tr. 836-838). Mr.
John Devlin with the Utility Workers Union of America also described
examples of inadequate maintenance of FR clothing:
This shirt was sent in several times and it continually came back
with a hole that was never repaired even though it was requested
twice. These pants were sent out twice with the repair tag for the
frayed bottoms of the trousers to be either shortened or repaired in
some manner. The answer that Cintas did was they sent back a pair of
new trousers. The only problem there was no belt loops. [Tr. 821]
Mr. Frumin urged OSHA to ``require . . . employers to obtain with each
delivery a certification from their suppliers that the correct number
of garments has been provided, that they
[[Page 20501]]
are free of defects and contamination that could compromise the FR
protection'' (Tr. 838).
The record indicates that there are a variety of methods currently
in use to maintain FR and arc-rated clothing. Some employers have their
employees launder and maintain this clothing. (See, for example, Tr.
305-306, 1192--1193.) Other employers hire laundering or uniform
services to perform those functions. (See, for example, Tr. 388, 821.)
OSHA stresses that Sec. Sec. 1910.132(a) and (b) and 1926.95(a) and
(b) require employers to properly maintain FR and arc-rated clothing
required by this final rule. These provisions make PPE maintenance the
responsibility of employers, not employees. The Agency is declining to
adopt Mr. Frumin's suggestion to require employers to have suppliers
certify that each delivery of FR clothing is free of defects and
contamination because OSHA believes that it is the employer's
responsibility to ensure proper maintenance of PPE. There are ways of
ensuring proper maintenance of FR and arc-rated clothing that do not
rely on the certification of a supplier. For example, employers can
inspect this clothing before accepting it, and they can return it to
the supplier if they find defects or contaminants on the clothing. In
any event, the responsibility for maintaining PPE rests squarely with
the employer under existing OSHA standards.
The Agency is not prohibiting home laundering of FR and arc-rated
clothing. However, to comply with Sec. 1910.132 or Sec. 1926.95,
employers cannot simply instruct employees to follow manufacturers'
instructions.\387\ If employers rely on home laundering of the
clothing, they must train their employees in proper laundering
procedures and techniques, and employers must inspect the clothing on a
regular basis to ensure that it is not in need of repair or
replacement. Evidence in the record indicates that some employers
already are performing these functions. (See, for example, Tr. 1193.)
---------------------------------------------------------------------------
\387\ See also a memorandum from Richard E. Fairfax, Director,
Directorate of Enforcement Programs, and Steven Witt, Director,
Directorate of Cooperative and State Programs, dated March 19, 2010,
detailing OSHA's enforcement policy for flame-resistant clothing in
oil and gas drilling, well servicing, and production-related
operations https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=27296.
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Protecting employees from flying debris from electric arcs. Two
rulemaking participants recommended that OSHA require protection from
flying debris that results from electric arcs (Exs. 0340, 0342, 0378;
Tr. 253-268, 274-283). Mr. Nestor Kolcio with 2K Consultants argued
that a substantial number of injuries result from the flying debris,
which he called ``fragmentation'' or ``shrapnel,'' released in an
electric arc-flash incident (Ex. 0342). Using OSHA's preliminary
regulatory analysis as a baseline, he estimated that 17 injuries from
flying debris occur annually in work covered by the final rule (id.).
He stated that these injuries result from work activities such as
pulling fuses and end caps, working on dead-front transformers,
installing lightning arresters, and operating load-break switches
(id.). Mr. Jim Stillwagon with Gary Guard described injuries that
occurred from flying debris caused by electric arcs, including an eye
injury and a chest injury in which debris ``settled in the [worker's]
aort[ic] valve'' (Tr. 276-280). Mr. Kolcio and Mr. Stillwagon
recommended that OSHA require protection, in the form of shields on
live-line tools, from injuries caused by flying debris resulting from
electric arcs that occur when employees are using live-line tools (Tr.
268, 274-275). Mr. Kolcio also noted that the existence of IEEE and
ASTM standards covering these shields, as well as various scientific
papers, indicated the need for such protection (Tr. 265-267).
OSHA agrees with Messrs. Kolcio and Stillwagon that electric arcs
pose hazards in addition to the thermal hazards addressed by the final
rule. Dr. Mary Capelli-Schellpfeffer testified that electric arcs can
result in ``sprayed or blown hot or melting installation elements,
moved by the mechanical forces in the electric arc event'' (Tr. 187).
Also, NFPA 70E-2004 warned that ``[d]ue to the explosive effect of some
arc events, physical trauma injuries could occur'' (Ex. 0134; emphasis
added).\388\ OSHA expects that the hazard analysis required by
paragraph (g)(1) in the final rule will identify nonthermal hazards,
including physical trauma hazards posed by flying debris, associated
with employee exposure to electric arcs. Although the final rule does
not address these hazards, OSHA's existing general PPE requirements,
for example, Sec. Sec. 1910.132 and 1926.95, require employers to
address them. Those standards require employers to provide shields and
barriers necessary to protect employees from physical trauma hazards.
However, as noted by NFPA 70E, not all arc events pose physical trauma
hazards from flying debris; therefore, this protection will not always
be necessary, and the Agency concludes that this final rule does not
have to address these hazards further.
---------------------------------------------------------------------------
\388\ NFPA 70E-2012 contains the same warning in Informational
Note No. 1 to Section 130.7(A).
---------------------------------------------------------------------------
Compliance deadlines for certain provisions in paragraph (g). The
final rule includes a new paragraph (g)(6) setting a compliance
deadline of January 1, 2015, for the requirement in paragraph (g)(2)
that the employer make reasonable estimates of incident energy and a
compliance deadline of April 1, 2015, for: (1) the requirement in
paragraph (g)(4)(iv) that the employer ensure that the outer layer of
clothing worn by an employee is flame-resistant when the estimated
incident heat energy exceeds 2.0 cal/cm\2\ and (2) the requirement in
paragraph (g)(5) that the employer ensure that each employee exposed to
hazards from electric arcs wears the necessary arc-rated protection.
These deadlines are described more fully in Section XII, Dates, later
in this preamble.
Fuse handling, covered conductors, non-current-carrying metal
parts, and opening circuits under load. The remaining provisions in
final Sec. 1926.960 deal with handling fuses, covered (noninsulated)
conductors, non-current-carrying metal parts, and opening and closing
circuits under load. To protect employees from contacting energized
parts, paragraph (h) of final Sec. 1926.960 requires employers to
ensure that employees installing and removing fuses use tools or gloves
rated for the appropriate voltage if one or both terminals are
energized at over 300 volts or if exposed parts are energized at more
than 50 volts. When an expulsion fuse operates on a fault or overload,
the arc from the fault current reacts with an agent in the tube. This
reaction produces hot gas that blasts the arc through the fuse tube
vent or vents, and with it any loose material in its path. The arc
blast or particles blown by the blast could injure employees' eyes.
Employers must ensure that employees do not install or remove such
fuses using rubber insulating gloves alone. Therefore, final paragraph
(h) also requires employees installing or removing expulsion-type fuses
with one or both terminals energized at more than 300 volts to wear eye
protection, use a tool rated for the voltage, and be clear of the fuse
barrel's exhaust path. (See, also, the discussion of protection from
flying debris under the summary and explanation for paragraph (g) of
the final rule earlier in this section of the preamble.) OSHA adopted
this paragraph, which has no counterpart in existing Subpart V, from
existing Sec. 1910.269(l)(7).
Proposed paragraph (h) provided that employees use eye protection
only during expulsion fuse installation. Mr.
[[Page 20502]]
Nestor Kolcio presented data indicating that employees sustained
injuries associated with electric arcs when the employees were
removing, as well as installing, fuses or end caps (Ex. 0342). As noted
earlier, Mr. Kolcio recommended that the standard require employees to
be protected from flying debris associated with electric arcs.
Based on Mr. Kolcio's data, OSHA concludes that protection from the
material expelled from expulsion-type fuses is necessary for employees
removing, as well as installing, them. Therefore, final paragraph (h)
requires the same protection for employees removing expulsion-type
fuses as for employees installing such fuses.
The Virginia, Maryland and Delaware Association of Electric
Cooperatives recommended that this paragraph include the term ``live-
line tool'' to make it clear that the provision was not requiring a
special tool designed specifically for handling fuses (Ex. 0175).
A live-line tool is one type of insulated tool. Paragraph (h) of
the final rule permits fuse handling with any type of insulated tool,
including a live-line tool. This provision was clear in the proposed
rule. Therefore, OSHA is not adopting the recommendation from the
Virginia, Maryland and Delaware Association of Electric Cooperatives.
Final paragraph (i) explains that the requirements of Sec.
1926.960 that pertain to the hazards of exposed live parts also apply
when employees perform work in proximity to covered (noninsulated)
conductors. That is, the final standard treats covered conductors as
uninsulated. (See the definition of ``covered conductor'' in final
Sec. 1926.968.) The covering on this type of wire protects the
conductor from the weather, but does not provide adequate insulating
value. OSHA took this provision, which has no counterpart in existing
Subpart V, from existing Sec. 1910.269(l)(8). The Agency received no
comments on this provision and is adopting it with only editorial
changes from the proposal.
Final paragraph (j) requires that non-current-carrying metal parts
of equipment or devices be treated as energized at the highest voltage
to which those parts are exposed unless the employer inspects the
installation and determines that the parts are grounded. Grounding
these parts, whether by permanent grounds or by the installation of
temporary grounds, provides protection against ground faults and
minimizes the possibility that non-current-carrying metal parts of
equipment and devices will become energized. OSHA based this
requirement, which has no counterpart in existing Subpart V, on
existing Sec. 1910.269(l)(9). OSHA received no comments on this
provision and is adopting it in the final rule without substantive
change from the proposal.
Paragraph (k) in the proposed rule provided that employers ensure
the use of devices designed to interrupt the current involved to open
circuits under load conditions. This proposed requirement had no
counterpart in existing Subpart V; OSHA adopted it from existing Sec.
1910.269(l)(10).
The Ameren Corporation requested that OSHA clarify that this
provision only applies to switches and breakers (Ex. 0209). Ameren
believed that this interpretation was consistent with the 1994
rulemaking record for existing Sec. 1910.269(l)(10) (id.). In that
rulemaking, OSHA explained the rationale for this provision as follows:
The National Electrical Manufacturers Association (NEMA) urged
OSHA to add a requirement for opening circuits under load only with
devices intended to interrupt current (Ex. 3-81). Edison Electric
Institute recommended adoption of a similar requirement (Ex. 28).
The Agency agrees with EEI and NEMA that it is hazardous to open a
circuit with a device that is not designed to interrupt current if
that circuit is carrying current. Non-load-break switches used to
open a circuit while it is carrying load current could fail
catastrophically, severely injuring or killing any nearby employee.
Therefore, OSHA has adopted a requirement that devices used to open
circuits under load conditions be designed to interrupt the current
involved . . . . [59 FR 4390]
The Agency disagrees with Ameren that this provision applies only
to switches and circuit breakers. The preamble to the 1994 rulemaking
mentioned non-load-break switches as an example of a type of device
that could fail catastrophically. However, the rationale and the rule
apply similarly to any device that is not capable of interrupting load
current. In addition, a similar provision in the 2002 NESC, quoted in
the next paragraph, applies to ``switches, circuit breakers, or other
devices.'' The OSHA provision applies to other devices in addition to
switches and circuit breakers. Therefore, OSHA is not adopting the
change requested by Ameren.
IBEW recommended that OSHA expand proposed paragraph (k) to cover
devices used to pick up load or close circuits (Ex. 0230). Rule 443E of
the 2002 NESC \389\ supports IBEW's position; the NESC provision
addresses the opening and closing of circuits under load as follows:
---------------------------------------------------------------------------
\389\ The 2012 NESC contains the same requirement in Rule 443E.
When equipment or lines are to be disconnected from any source
of electric energy for the protection of employees, the switches,
circuit breakers, or other devices designated and designed for
operation under the load involved at sectionalizing points shall be
opened or disconnected first. When re-energizing, the procedure
---------------------------------------------------------------------------
shall be reversed. [Ex. 0077]
OSHA recognizes that closing a circuit onto a load poses the same
hazards as opening a circuit under load. In either case, heavy current
can cause a device to fail if the design of that device is not such
that it can safely interrupt or pick up load current. Therefore, OSHA
is adopting IBEW's recommendation by adding a new paragraph (k)(2),
that reads as follows: ``The employer shall ensure that devices used by
employees to close circuits under load conditions are designed to
safely carry the current involved.'' OSHA is adopting proposed
paragraph (k) without substantive change as paragraph (k)(1) in the
final rule.
12. Section 1926.961, Deenergizing Lines and Equipment for Employee
Protection
Section 1926.961 of the final rule addresses the deenergizing of
electric transmission and distribution lines and equipment for the
protection of employees. Transmission and distribution systems are
different from other energy systems found in general industry or in the
electric utility industry. The hazardous energy control methods for
these systems are necessarily different from the methods covered under
the general industry standard on the control of hazardous energy
sources (Sec. 1910.147). As explained in the preamble to the 1994
final rule on existing Sec. 1910.269, electric utilities install
transmission and distribution lines and equipment outdoors;
consequently, these lines and equipment are subject to reenergization
by means other than normal energy sources (59 FR 4390). For example,
lightning can strike a line and energize a deenergized conductor, or
unknown cogeneration sources not under the control of the employer can
energize a line. Additionally, some deenergized transmission and
distribution lines are subject to reenergization by induced voltage
from nearby energized conductors or by contact with other energized
sources of electrical energy. Another difference is that energy control
devices often are remote from the worksite and are frequently under the
centralized control of a system operator.
[[Page 20503]]
For these reasons, OSHA is adopting requirements for the control of
hazardous energy sources related to transmission and distribution
systems. This is the same approach used in existing Sec. 1910.269. In
this regard, OSHA developed the requirements proposed in Sec. 1926.961
from existing Sec. 1910.269(m). Existing Subpart V also contains
procedures for deenergizing transmission and distribution
installations. OSHA discusses the differences between existing Sec.
1926.950(b)(2) and (d) and final Sec. 1926.961 later in this preamble.
OSHA is promulgating paragraph (a) of the final rule without change
from the proposal. Final paragraph (a) describes the application of
Sec. 1926.961 and explains that conductors and equipment that have not
been deenergized under the procedures specified by Sec. 1926.961 have
to be treated as energized.
Ms. Susan O'Connor with Siemens Power Generation recommended that
OSHA require that live parts be deenergized ``unless the employer can
demonstrate that deenergizing introduces additional or increased
hazards or is infeasible due to equipment design or operational
limitations'' (Ex. 0163).
It is true that other OSHA standards that protect employees from
hazardous energy (such as the general industry lockout-tagout standard
at Sec. 1910.147 and the electrical lockout and tagging requirements
at Sec. 1910.333(a)(1) and (b)(2)) generally require employers to
deenergize energy sources. OSHA nevertheless rejects Ms. O'Connor's
recommendation because there is insufficient information in the record
to determine whether the recommendation is economically or
technologically feasible. First, Ms. O'Conner did not include
information in her comment on whether deenergizing transmission and
distribution lines and equipment would be economically and
technologically feasible. Second, Federal and local government agencies
regulate the reliability of electric power systems, thereby limiting
electric utilities' ability to deenergize transmission and distribution
circuits.\390\ Finally, the record in this rulemaking demonstrates
that: (1) Electric utilities and their contractors routinely work on
energized lines and equipment and (2) deenergizing transmission and
distribution circuits can involve significant cost and practicability
issues. (See, for example, Exs. 0573.1, 0575.1.) For instance, EEI
stated that ``[p]lanning and scheduling for an outage [on a
transmission circuit] can require as little as 1 month and 3 day
notification to as long as 6 months and 3 days depending on the outage
length'' (Ex. 0575.1).
---------------------------------------------------------------------------
\390\ For example, section 215 of the Federal Power Act, 16
U.S.C. 824o, requires a Federal Energy Regulatory Commission-
certified Electric Reliability Organization to develop mandatory and
enforceable reliability standards, which are subject to review and
approval by the Commission. Electric utilities ultimately must meet
those reliability standards. (See also 18 CFR Part 40; Ex. 0545.1.)
---------------------------------------------------------------------------
Some systems are under the direction of a central system operator
who controls all switching operations. Other systems (mostly
distribution installations) are not under any centralized control.
Electric utilities energize and deenergize these systems in the field
without the direct intervention of a system operator. Paragraph (b)(1)
of the final rule states that employers must designate one employee in
the crew as being in charge of the clearance and must comply with all
of the requirements of paragraph (c) if a system operator is in charge
of the lines and equipment and of their means of disconnection.
(Paragraph (c), which OSHA discusses in detail later, sets procedures
that employers must follow when deenergizing lines and equipment.) OSHA
is adopting final paragraph (b)(1) as proposed with one clarification.
This provision in the final rule makes clear that the employer must
designate the employee in charge of the clearance. Final paragraph
(c)(1) requires the ``designated'' employee in charge to request the
clearance, and final paragraph (b)(2) (described in the next paragraph
in this preamble) requires the employer to designate the employee in
charge when there is no system operator. OSHA included an explicit
requirement in final paragraph (b)(1) that the employer designate the
employee in charge when there is a system operator to clarify that
designating the employee in charge is the employer's responsibility
whether or not there is a system operator.
Final paragraph (b)(2), which is also being adopted without
substantive change from the proposal, sets requirements for crews
working on lines or equipment that are not under the control of a
system operator.\391\ When final paragraph (b)(2) applies, the employer
must designate one employee on the crew to be in charge of the
clearance. In this case, final paragraph (b)(2) provides that, except
as provided in final paragraph (b)(3), all of the requirements in final
paragraph (c) apply and provides that the employee in charge of the
clearance perform the functions that the system operator would
otherwise perform.
---------------------------------------------------------------------------
\391\ If there are multiple circuits involved with some lines or
equipment under the control of a system operator and the others not
under system-operator control, the lines or equipment that are under
the control of a system operator fall under paragraph (b)(1), and
the ones that are not under such control fall under paragraph
(b)(2).
---------------------------------------------------------------------------
Final paragraph (b)(3) exempts a portion of the requirements of
final paragraph (c) from applying to work performed by a single crew of
employees if the means of disconnection of the lines and equipment are
accessible and visible to, and under the sole control of, the employee
in charge of the clearance. The provisions of final paragraph (c) that
do not apply are those relating to: (1) Requesting the system operator
to deenergize the lines and equipment (final paragraph (c)(1)), (2)
automatic and remote control of the lines (final paragraph (c)(3)), and
(3) the wording on tags (final paragraph (c)(5)). Final paragraph
(b)(3) also provides that employers need not use the tags required by
the remaining provisions of final paragraph (c).\392\ It is not
necessary to request the system operator to deenergize the lines or
equipment because he or she would not be in control of the
disconnecting means for the lines or equipment. When paragraph (b)(3)
applies, employers do not need tags for the protection of the crew
because only one person would be in charge of the clearance for the
crew, and the means of disconnection for the lines or equipment would
be accessible and visible to, and under the control of, that person.
Finally, OSHA exempted the provision addressing remote and automatic
switching of lines and equipment because, again, the means of
disconnection must be accessible and visible to, and under the sole
control of, the employee in charge of the clearance.
---------------------------------------------------------------------------
\392\ The proposed rule was similar, except that it exempted an
additional provision, proposed paragraph (c)(11), which addressed
the removal of tags. In the final rule, the corresponding provision,
in paragraph (c)(12), clarifies that ``[n]o one may remove tags
without the release of the associated clearance as specified under
paragraphs (c)(10) and (c)(11) of this section.'' Even though final
paragraph (b)(3) does not require tags, when that paragraph applies,
final paragraph (c)(12) should not be exempted. It is important that
members of a crew not remove tags that are placed for the protection
of other crews.
---------------------------------------------------------------------------
Final paragraph (b)(4) addresses work situations in which a group
of employees consists of several ``crews'' of employees working on the
same lines or equipment. Final paragraph (b)(4)(i) provides that
employers may treat these crews as a single crew when they are under
the direction of a single employee in charge of the clearance for all
of the crews and they are working in a coordinated manner to accomplish
a task on the same lines or equipment. In such cases, the employer must
ensure
[[Page 20504]]
that employees coordinate all operations that could energize or
deenergize a circuit through a single employee in charge, as required
in final paragraphs (b) and (c). OSHA notes that, if paragraph
(b)(4)(i) does not apply, employers must treat the crews as independent
crews (see the discussion of final paragraph (b)(4)(ii) in the
following paragraph), and each independent crew must have an employee
in charge, as required by final paragraphs (b) and (c).\393\
---------------------------------------------------------------------------
\393\ OSHA notes that this interpretation of the word ``crew''
applies only to Sec. 1926.961(b)(3). The interpretation does not
apply to other provisions in the final rule addressing the work of
two or more crews.
---------------------------------------------------------------------------
Final paragraph (b)(4)(ii) provides for the situation in which more
than one independent crew is working on the same line or equipment.
Under the final rule, in such circumstances: (1) Each crew must follow
separately the steps outlined in final paragraph (c); and, (2) if there
is no system operator in charge of the lines or equipment, each crew
must have separate tags and coordinate deenergizing and reenergizing
the lines and equipment with the other crews. The purpose of the
provision is to ensure that a group of workers does not make faulty
assumptions about what steps another group took or will take to
deenergize and reenergize lines or equipment.
OSHA adopted the provisions in final paragraph (b)(4)(ii), which
require each independent crew to comply independently with paragraph
(c) and each crew to coordinate deenergizing and reenergizing the lines
or equipment with the other crews if there is no system operator in
charge of the lines or equipment, from proposed paragraph (b)(3)(ii).
Final paragraph (b)(4)(i), and the provision in final paragraph
(b)(4)(ii) requiring a separate tag for each crew if there is no system
operator in charge of the lines or equipment, are new provisions that
were not in the proposal. OSHA is adopting the new provisions after
examining comments on whether the standard should require each crew to
have a separate tag.
Several commenters argued that separate tags for each crew are
unnecessary (Exs. 0126, 0175, 0177, 0201, 0209, 0220, 0227). These
commenters maintained that crews working on the same circuits typically
coordinate their activities and work under a single person with
authority over the clearance. For example, Duke Energy stated:
Multiple crew tagging could create confusion and will result in
insufficient coordination between the crews. If one person is in
charge of multiple crews in a work group, one tag is sufficient for
that group of crews. If each crew has a person placing tags, the
probability of error increases. If a single tag is applied, then the
employee in charge will be responsible to verify that it is placed
correctly. Considering multiple crews working in a coordinated
manner as one crew for the purpose of tagging ensures that the
employee in charge will maintain control over the entire situation.
Multiple tagging complicates coordination of the work effort. [Ex.
0201]
Other commenters stated that when multiple crews work
independently, without a single employee responsible for the clearance,
they should use separate tags for each crew (Exs. 0186, 0210, 0212,
0219, 0225, 0230). For example, Mr. Anthony Ahern with the Ohio Rural
Electric Cooperatives commented:
Every independent crew working on a line that is protected by
the same disconnect device should have their own tag in place. This
is particularly important in storm or emergency restoration work. It
is simply too easy to lose track of crews, even with a system
[operator]. If each crew tags the disconnect, then it simply is not
allowed to be operated until all crews remove their tags. This is
the only real way to ensure that everyone is accounted for and in
the clear. There could be a procedure where a crew could grant
someone else permission to remove their tag if they were a long
distance away and it would require an extended amount of time for
them to go back to the disconnect location. But because they did
have a tag at the disconnect they were still contacted and accounted
for. This should also be a requirement for line-clearance tree-
crews. Quite often they are working on clearing a section of line
and other line crews don't know they are there. [Ex. 0186]
Southern Company commented:
We agree that when two independent crews are working under a
system operator that each crew should have their own clearance but a
single tag issued by the system operator is sufficient. . . . There
may be situations where the ``independent'' crews do not want to
coordinate their activities. The standard should require in those
situations that each independent crew have their own tag on the
lines or equipment. [Ex. 0212]
After considering these comments, OSHA concludes that employers may
treat crews working in a coordinated manner under a single employee
holding the clearance as a single crew. Such crews act as a single
crew, and the Agency believes that requiring separate tags would not
increase worker safety. OSHA drafted final paragraph (b)(4)(i)
accordingly.
In the 1994 Sec. 1910.269 rulemaking, the Agency explained its
decision regarding the issue of whether employers must use separate
tags for independent crews as follows:
Three commenters stated that some utilities use one tag for all
crews involved, maintaining a log to identify each crew separately .
. . . They recommended that the standard allow this practice to
continue.
Paragraph (m)(3) of final 1910.269 does not require a separate
tag for each crew (nor did paragraph (m)(3) in the proposal); it
does require, however, separate clearances for each crew. There must
be one employee in charge of the clearance for each crew, and the
clearance for a crew is held by this employee. In complying with
paragraph (m)(3)(viii), the employer must ensure that no tag is
removed unless its associated clearances are released (paragraph
(m)(3)(xii)) and that no action is taken at a given point of
disconnection until all protective grounds have been removed, until
all crews have released their clearances, until all employees are
clear of the lines or equipment, and until all tags have been
removed at that point of disconnection (paragraph (m)(3)(xiii)). [59
FR 4393]
If a system operator controls clearances, employers may use a log
or other system to identify each crew working under a single tag (269-
Exs. 3-20, 3-27, 3-112). When each crew releases its clearance to the
system operator, that signals to the system operator that each employee
in the crew received notification that release of the clearance is
pending, that all employees in the crew are in the clear, and that all
protective grounds for the crew have been removed. (See final paragraph
(c)(10).) The system operator cannot take action to restore power
without the release of all clearances on a line or equipment. (See
final paragraphs (c)(12) and (c)(13).)
However, without a system operator, each independent crew would
have no way of knowing the exposure status of other crews without
separate tags. When the crews are truly independent and there is no
system operator, there would be no way to determine that all crew
members are clear of energized parts or that all the crew's protective
grounds have been removed unless each crew uses a separate tag.
Consequently, OSHA decided to adopt a requirement in final paragraph
(b)(4)(ii) that, whenever there is no system operator, each crew must
(1) have separate tags (this is a new provision not in the proposal)
and (2) coordinate deenergizing and reenergizing the lines or equipment
with other crews (OSHA adopted this provision from proposed paragraph
(b)(3)(ii)). Final paragraph (b)(4)(ii) also carries forward the
requirement from proposed paragraph (b)(3)(ii) that independent crews
independently comply with Sec. 1926.961 whether or not there is a
system operator.
It is apparent that commenters did not completely understand the
discussion of how the proposal treated separate
[[Page 20505]]
crews. Even though the preamble to the proposal indicated that OSHA
would treat separate crews coordinating their activities and operating
under a single employee in charge of the clearance as a single crew (70
FR 34871), several commenters appeared to believe that the Agency was
considering separate tags for each crew in such circumstances. (See,
for example, Exs. 0175, 0201.) Therefore, the final rule provides
separate requirements for (1) single crews working with the means of
disconnection under the sole control of the employee in charge of the
clearance (final paragraph (b)(3)), (2) multiple crews coordinating
their activities with a single employee in charge of the clearance for
all of the crews (final paragraph (b)(4)(i)), and (3) multiple crews
operating independently (final paragraph (b)(4)(ii)). This approach
should clarify the application of the final rule to multiple crews.
OSHA is adding new titles to final paragraphs (b)(3) and (b)(4) to
clarify their content. The title of final paragraph (b)(3) is ``Single
crews working with the means of disconnection under the control of the
employee in charge of the clearance.'' Although this provision applies
to a single crew, OSHA limited its application to circumstances in
which the means of disconnection is accessible and visible to, and
under the sole control of, the employee in charge of the clearance. The
revised title makes this limitation clear. Thus, this paragraph applies
to a special subset of instances in which employees are working as a
single crew; it is not generally applicable.\394\
---------------------------------------------------------------------------
\394\ Existing Sec. 1926.950(d) also recognizes deenergizing
procedures that are not generally applicable. These alternative
procedures, which apply when ``[w]hen a crew working on a line or
equipment can clearly see that the means of disconnecting from
electric energy are visibly open or visibly locked-out,'' require:
(1) Guards or barriers to be installed to protect against contact
with adjacent lines (existing paragraph (d)(2)(i)), and (2) the
designated employee in charge, upon completion of work, to determine
that all employees in the crew are clear and that protective grounds
installed by the crew have been removed, and to report to the
designated authority that all tags protecting the crew may be
removed (existing paragraph (d)(2)(ii)). Unlike final Sec.
1926.961, existing Sec. 1926.950(d)(2) specifies no procedures for
deenergizing, testing, or grounding lines and equipment. OSHA
concluded in the 1994 Sec. 1910.269 rulemaking that requirements
for deenergizing, testing, and grounding are necessary for employee
protection (59 FR 4390-4391). Therefore, OSHA concludes that the
existing alternative procedures are inadequate to ensure worker
safety.
---------------------------------------------------------------------------
However, final paragraph (b)(4), pertaining to multiple crews,
applies unconditionally, whenever more than one crew is working on the
same lines or equipment. OSHA believes that the purpose of this
paragraph will be clearer under its own title, ``Multiple crews.'' With
these new titles, the final rule clearly states the purposes of the
paragraphs and closely follows the procedures described in the
rulemaking record.
Paragraph (b)(5) of the final rule requires the employer to render
inoperable any disconnecting means that are accessible to individuals
not under the employer's control.\395\ For example, the employer must
render inoperable a switch handle mounted at the bottom of a utility
pole that is not on the employer's premises to ensure that the overhead
line remains deenergized. This requirement prevents a member of the
general public or an employee who is not under the employer's control
(such as an employee of a contractor) from closing the switch and
energizing the line. OSHA adopted this requirement, which has no
counterpart in existing Subpart V, from existing Sec.
1910.269(m)(2)(iv). OSHA received no comments on this provision, which
was proposed as paragraph (b)(4), and is adopting it substantially as
proposed.
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\395\ Note that this provision, unlike paragraph (c)(2),
requires employers to render disconnecting means inoperable
regardless of whether the design of the disconnecting means permits
this capability. When the design of the disconnecting means does not
permit this capability, employers then must install some additional
means, such as a lockable cover, to render the disconnecting means
inoperable when required under paragraph (b)(5).
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Paragraph (c) of the final rule sets forth the exact procedure for
deenergizing transmission and distribution lines and equipment.
Employers must follow the procedure in the order specified in paragraph
(c), as provided in paragraphs (b)(1) and (b)(2). Except as noted, the
rules are consistent with existing Sec. 1926.950(d)(1), although OSHA
took the language from existing Sec. 1910.269(m)(3).
Paragraph (c)(1) of the final rule requires an employee to request
the system operator to deenergize a particular section of line or
equipment.\396\ So that control is vested in one authority, a single
designated employee is assigned this task. The employer must assign
this task to a single designated employee to ensure that only one
employee is in charge of, and responsible for, the clearance for work.
OSHA adopted this provision, which has no counterpart in existing
Subpart V, from existing Sec. 1910.269(m)(3)(i). The designated
employee who requests the clearance need not be in charge of other
parts of the work; in the final rule, this designated employee is in
charge of the clearance. He or she is responsible for requesting the
clearance, for informing the system operator of changes in the
clearance (such as transfer of responsibility), and for ensuring that,
before the clearance is released, it is safe to reenergize the circuit.
OSHA received no comments on this provision and is adopting it
substantially as proposed.
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\396\ If there is no system operator in charge of the lines or
equipment or their means of disconnection, the employer must ensure,
pursuant to final paragraph (b)(2), that the designated employee
performs the functions that the system operator would otherwise
perform. This means, with respect to final paragraph (c)(1), that
the employer must ensure that the designated employee takes
appropriate action to deenergize the particular section of line or
equipment.
---------------------------------------------------------------------------
When an employee requests a clearance in advance, the employees who
will be performing the actual work would not necessarily have notice of
this request and would not be in position to answer questions about the
clearance. Therefore, if someone other than an employee at the worksite
requests a clearance and if that clearance is in place before the
employee arrives at the site, then that employee will need to transfer
the clearance, pursuant to final paragraph (c)(9), to an on-site
employee responsible for the work (such as an employee on the crew or a
supervisor for the crew).\397\ This transfer must occur before the work
begins so that the system operator can inform the on-site employees of
any alterations in the clearance. The Agency believes that the employee
holding the clearance must, after the system operator deenergizes the
lines and equipment, serve as the point of contact in case alterations
in the clearance, such as restrictions in the length or extent of the
outage, are necessary.
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\397\ Although the language in paragraph (c) does not state
explicitly that the employee in charge must be at the worksite, the
employee in charge is responsible, under paragraph (c)(10), for (1)
notifying each employee under his or her direction of the pending
release of the clearance, (2) ensuring that all employees on the
crew are clear of the lines and equipment, (3) ensuring the removal
of all protective grounds installed by the crew, (4) reporting this
information to the system operator, and (5) releasing the clearance.
Only an employee at the worksite can perform these functions.
---------------------------------------------------------------------------
Paragraph (c)(2) of the final rule requires the employer to open
all disconnecting means, such as switches, disconnectors, jumpers, and
taps, through which electrical energy could flow to the section of line
or equipment. This provision also requires the employer to render the
disconnecting means inoperable if the design of the device permits. For
example, the employer could detach the removable handle of a switch.
The final rule also requires that the disconnecting means
[[Page 20506]]
be tagged to indicate that employees are at work.
This paragraph ensures the disconnection of lines and equipment
from their sources of supply and protects employees against the
accidental reclosing of the switches. This rule requires the
disconnection of known sources of electric energy only. Employers
control hazards related to the presence of unexpected energy sources by
testing for voltage and grounding the circuit, as required by
paragraphs (c)(6) and (c)(7), respectively (see the discussion of these
provisions later in this section of the preamble).
OSHA adopted paragraph (c)(2) of the final rule from existing Sec.
1910.269(m)(3)(ii). Existing Subpart V has comparable requirements in
Sec. 1926.950(d)(1)(i), (d)(1)(ii)(a), and (d)(1)(ii)(b). The existing
provisions require: (1) The employer to identify and isolate the line
or equipment from sources of energy (paragraph (d)(1)(i)), and (2) each
designated employee in charge to notify and assure the employees on the
crew that all disconnecting means have been opened and tagged
(paragraphs (d)(1)(ii)(a) and (d)(1)(ii)(b)). OSHA believes that the
language in the final rule accurately reflects the steps taken by
employers to deenergize lines and equipment. OSHA received no comments
on this provision and is adopting it substantially as proposed.
Paragraph (c)(3) of the final rule requires the tagging of
automatically and remotely controlled switches. Employers also must
render inoperable an automatically or remotely controlled switch if the
design of the switch allows for it to be made inoperable. This
provision, which OSHA adopted from existing Sec. 1910.269(m)(3)(iii),
protects employees from injuries resulting from the automatic operation
of such switches. Existing Subpart V contains an equivalent requirement
in Sec. Sec. 1926.950(d)(1)(ii)(b) and (d)(1)(ii)(c). OSHA received no
comments on this provision and is adopting it substantially as
proposed.
The final rule contains a new exemption from the tagging
requirements of final paragraphs (c)(2) and (c)(3) that was not in the
proposal. OSHA included this exemption in the final rule as paragraph
(c)(4).
Consolidated Edison Company of New York and EEI noted that the
compliance directive for existing Sec. 1910.269, CPL 02-01-038,
``Enforcement of the Electric Power Generation, Transmission, and
Distribution Standard'' (June 18, 2003, originally CPL 2-1.38D;
hereafter, ``CPL 02-01-038'') addressed specific conditions under which
OSHA considered it a de minimis condition to leave network protectors
used to isolate network distribution lines from voltage untagged (Exs.
0157, 0227; Tr. 1111-1118). The two organizations requested that the
Agency incorporate the directive's language on network protectors into
the final rule. Consolidated Edison expressed this view as follows:
Under normal conditions, switches at the substation are used to
deenergize the primary conductors to the distribution transformers.
When the primary conductors become deenergized, . . . network
protectors operate to disconnect the secondary side of the
transformers and to prevent back feed from energizing the primary
conductors. The network protectors are automatic devices and are not
normally opened or closed manually.
OSHA inserted language into the Compliance Directive and made
not tagging a network protector to its associated network
transformer for work on the primary feeder . . . a ``de minimis''
violation if certain conditions were met. . . We are requesting that
[an exception for network protectors be included in the standard]
and that the ``de minimis'' violation be eliminated. We recommend
the following language be included in the 269 standard:
``Network feeders utilizing low voltage network protectors, or
similarly designed devices, are considered isolated from all network
sources of supply when the associated feeder is removed from service
at the source station and verified as being de-energized, and
provided that the design of the protectors prevent operation of the
device when the supply feeder is de-energized.'' [Ex. 0157]
OSHA did not incorporate the recommended exemption into the
proposal because the Agency believed that the conditions permitted by
the directive were applicable to a single company, Consolidated Edison.
OSHA continues to believe that the preferred approach to protect
employees is to tag network protectors. However, the Agency's rationale
for considering it a de minimis condition not to tag network protectors
in certain circumstances remains viable. The directive describes the
operation of network protectors, the circumstances necessary for a de
minimis condition, and the Agency's rationale as follows:
Paragraph (m)(3)(ii) of [existing] Sec. 1910.269 requires all
switches, disconnectors, jumpers, taps, and other means through
which known sources of electric energy may be supplied to the
particular lines and equipment to be deenergized to be opened and
tagged. Paragraph (m)(3)(iii) requires automatically and remotely
controlled switches to be tagged at the point of control.
An AC network system consists of feeders, step-down
transformers, automatic reverse-current trip breakers called network
protectors, and the network grid of street mains. The network grid
is made up of a number of single conductor cables tied together at
street intersections to form a solid grid over the area they serve.
This grid is typically energized at 120/208 volts from the secondary
windings of the distribution transformers serving a particular area.
A network protector, placed between the secondary side of the
transformer and the secondary mains, is provided for each
transformer. The primary windings of the transformer are connected
to a feeder cable that is energized from a substation at voltages
ranging from 13 to 33 kilovolts. Each feeder cable is connected to
the substation through an automatic circuit breaker. . .
Network protectors are placed between the network transformer
and the secondary network to protect against reverse power flow
through the network transformer into the supply feeders. Reverse
power protection is necessary because fault current would continue
to flow into a short circuit in a network transformer or primary
feeder. Backfeed from the network grid would continue to flow into
the fault even after the primary feeder circuit breaker trips. The
other primary feeders would continue to supply power to their
network transformers, which are interconnected with the faulted
circuit through the network grid.
Under normal conditions, switches at the substation are used to
deenergize the primary conductors to the distribution transformers.
When the primary conductors become deenergized, the network
protectors operate to disconnect the secondary side of the
transformers and to prevent backfeed from energizing the primary
conductors. The network protectors are automatic devices and are not
normally opened or closed manually.
Not tagging a network protector to its associated network
transformer for work on the primary feeder is considered a de
minimis violation of Sec. 1910.269(m)(3)(ii) under the following
conditions:
a. The line is deenergized as otherwise required by paragraph
(m)(3)(ii);
b. Any switches or disconnecting means (other than network
protectors) used to deenergize the line are tagged as required by
paragraph (m)(3)(ii);
c. The line is tested to ensure that it is deenergized as
required by paragraph (m)(3)(v);
d. Grounds are installed as required by paragraph (m)(3)(vi);
e. The network protectors are maintained so that they will
immediately trip open if closed when a primary conductor is
deenergized;
f. The network protector cannot be manually placed in a closed
position without the use of tools, and any manual override position
must be blocked, locked, or otherwise disabled; and
g. The employer has procedures for manually overriding the
network protector that incorporates provisions for ensuring that the
primary conductors are energized before the protector is placed in a
closed position and for determining if the line is deenergized for
the protection of employees working on the line. [CPL 02-01-038;
emphasis included in original]
[[Page 20507]]
Figure 12 is a one-line diagram from the directive showing network
protectors, the primary conductors (primary voltage feeder), and the
extent of the deenergized area for lines connected to the network
protectors.
[GRAPHIC] [TIFF OMITTED] TR11AP14.016
OSHA decided to include in the final rule a provision that
duplicates the exempted conditions specified in the directive. In
issuing the directive, OSHA determined that leaving network protectors
untagged under these conditions was a de minimis condition, or a
condition having ``no direct or immediate relationship to safety or
health'' (29 U.S.C. 658(a)). Moreover, even if Consolidated Edison is
the only affected company, it does have a considerable number of
circuits and network protectors covered by the conditions listed in the
directive: ``At Con Edison in any given one-year period over 5,000
feeders involving approximately 123,000 network protectors are worked
on using the procedures described [in the directive]'' (Ex. 0157).
Therefore, the Agency decided to exempt network protectors from the
requirements for tags in paragraphs (c)(2) and (c)(3) when the employer
can demonstrate that the following conditions are present:
1. Every network protector is maintained so that it will
immediately trip open if closed when a primary conductor is
deenergized;
2. Employees cannot manually place any network protector in a
closed position without the use of tools, and any manual override
position is blocked, locked, or otherwise disabled; and
3. The employer has procedures for manually overriding any network
protector that incorporate provisions for determining, before anyone
places a network protector in a closed position, that: (a) The line
connected to the network protector is not deenergized for the
protection of any employee working on the line and (b) (if the line
connected to the network protector is not deenergized for the
protection of any employee working on the line) the primary conductors
for the network protector are energized. (See Figure 12 for a depiction
of network protectors, the primary conductors (primary voltage feeder),
and the extent of the deenergized area for lines connected to the
network protectors.)
These three conditions are identical to the last three conditions
listed in the Sec. 1910.269 directive. OSHA is not including the first
four conditions listed in the directive as provisions in the exemption
because other provisions in the final rule already require these
conditions. Note that the exemption applies only to the network
protectors themselves. As required by paragraphs (c)(2) and (c)(3) in
the final rule, employers must still tag any switches or disconnecting
means, other than the network protectors, used to deenergize lines or
equipment and any other automatically and remotely controlled switches
that could cause the opened disconnecting means to close.
OSHA stresses that it is including the network protector exemption
in the final rule only for the reasons stated here, that is, because
OSHA already concluded that leaving network protectors untagged under
the conditions now required by the
[[Page 20508]]
exemption is a de minimis condition. OSHA does not agree with the other
reasons provided by Consolidated Edison and EEI for incorporating the
exemption. For example, the Agency does not agree that tagging network
protectors would be extremely difficult or complex, as claimed by EEI
and Consolidated Edison (Exs. 0157, 0227). The Agency also does not
agree with EEI and Consolidated Edison that backfeed from the network
grid prevented by network protectors is an unexpected source of
electric energy. By design, such backfeed is an expected source of
electric energy. If such backfeed were not an expected source, the
network protector would not be necessary. Contrary to the claims made
by EEI and Consolidated Edison, OSHA made no contradictory statement in
the preamble to the 1994 rulemaking on existing Sec. 1910.269
regarding the disconnection of distribution transformers supplying
customer loads. In that preamble, OSHA stated only that employers did
not have to disconnect transformers if doing so would remove unknown
sources of electric energy only (59 FR 4392). OSHA expressly required
in the 1994 rulemaking (as in this rulemaking) that employers had to
disconnect expected sources of electric energy (id.).
In addition, in adopting the network-protector exemption, OSHA
decided not to use the language recommended by Consolidated Edison and
EEI because their recommended language addresses only the design of
network protectors and not the additional procedures required to ensure
worker safety when employees perform work on network protectors. OSHA
previously concluded, in issuing the directive, that these additional
procedures were necessary steps in ensuring employee safety when
employers leave network protectors untagged; the Agency reaffirms that
conclusion here.
In the notice extending the comment period on the proposal and
setting dates for a public hearing, OSHA requested comment on the issue
of whether the standard should include tagging requirements for systems
using supervisory control and data acquisition (SCADA) equipment (70 FR
59291).\398\
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\398\ SCADA is a computer system for monitoring and controlling
equipment (in this case, electric power transmission and
distribution lines and equipment).
---------------------------------------------------------------------------
The Agency received only three comments on this issue. One
commenter stated, ``If OSHA adopts SCADA tagging requirements, it
should be as written in the . . . NESC'' (Ex. 0201). Two other
commenters recommended that OSHA adopt the SCADA requirements in the
NESC (Exs. 0212, 0230). One of the commenters, IBEW, voiced its support
as follows:
[The NESC discusses] specific tagging activities utilizing
Supervisory Control and Data Acquisition (SCADA) equipment . . .
SCADA switching is common place in the electric utility industry for
both deenergizing circuits and defeating automatic recloser
operation. Both of these actions have a direct impact on employee
safety and OSHA should at a minimum reference this section of the
NESC [Ex. 0230]
Rule 442E of the 2002 NESC includes the following provision: ``When
the automatic reclosing feature of a reclosing device is disabled
during the course of work on energized equipment or circuits, a tag
shall be placed at the reclosing device location'' (Ex. 0077; emphasis
added).\399\ The SCADA provisions in that consensus standard are in the
form of an exception to this tagging requirement (id.). Final Sec.
1926.961 does not contain a similar requirement for tagging reclosing
devices, as Sec. 1926.961 applies to deenergizing lines and equipment,
and not to work on energized lines and equipment. However, final
Subpart V provides requirements for disabling reclosing in paragraphs
(b)(3) and (c)(4) of Sec. 1926.964. In addition, employers may need to
disable automatic circuit reclosing as one measure in ensuring that the
maximum transient overvoltage does not exceed a specific value, as
required by the minimum approach-distance provisions of Sec.
1926.960(c)(1) and Table V-2. To disable automatic reclosing devices,
the employer will need to adopt measures that prevent reenabling the
automatic feature of these devices in addition to turning the feature
off. When the employer uses SCADA on a reclosing device, the employer
may follow the SCADA provisions in the NESC to ensure that the
reclosing feature remains disabled. However, the Agency believes that
there are other methods, such as tagging those controls, that employers
can use for the same purpose. Therefore, OSHA is not adopting the SCADA
rules from the 2002 NESC.
---------------------------------------------------------------------------
\399\ The relevant provisions in the 2012 edition of the NESC
are identical.
---------------------------------------------------------------------------
Paragraph (c)(5) of the final rule, which OSHA is adopting without
change from proposed paragraph (c)(4), requires that tags attached to
disconnecting means prohibit operation of the disconnecting means and
state that employees are at work. OSHA adopted this requirement from
existing Sec. 1910.269(m)(3)(iv). Existing Sec. 1926.950(d)(1)(ii)(b)
specifies that tags indicate that employees are working; however, it
does not require that the tags prohibit operation of the disconnecting
means. The Agency believes that it is essential for the tags to contain
this prohibition so that the meaning of the tag is clear.
Proposed paragraph (c)(5) would have required employers to test the
lines or equipment. This test would ensure that the lines or equipment
are deenergized and prevent accidents resulting from someone's opening
the wrong disconnect. It also would protect employees from hazards
associated with unknown sources of electric energy.
OSHA based proposed paragraph (c)(5) on existing Sec.
1910.269(m)(3)(v). Existing Sec. 1926.950(d)(1)(iii) requires the
employer to perform a test or a visual inspection to ensure that the
lines or equipment are deenergized. Employers cannot determine that a
line or equipment is deenergized by visual inspections alone because
voltage backfeed, induced current, and leakage current can energize
electric lines and equipment without the employee ``seeing'' it (Ex.
0041). Additionally, OSHA determined in the 1994 Sec. 1910.269
rulemaking that visual inspection instead of testing was not sufficient
for this purpose because of evidence about lack of testing causing
accidents (59 FR 4393; 269-Exs. 3-107, 9-2, 12-12). Therefore, OSHA
proposed to require a test, rather than a visual inspection, to
determine whether the lines or equipment are energized. OSHA adopts
that requirement in the final rule as final paragraph (c)(6).
In the proposed rule, OSHA did not specify the type of test;
however, the preamble to the proposal stated that the Agency expects
employers to use testing procedures that will indicate reliably whether
the part in question is energized (70 FR 34872). OSHA stated in the
preamble to the proposal that using a voltage detector on the part
would be acceptable for this purpose (id.). OSHA requested comments on
when and if methods such as ``fuzzing'' a line are acceptable. The
preamble to the proposal explained that ``fuzzing,'' or ``buzzing,'' a
line involves using a live-line tool to hold a wrench or similar tool
near a line and listening for the buzzing sound emitted as the tool
approaches a circuit part energized at a high voltage (id.). OSHA
requested comments on this issue because two OSHA letters of
interpretation, which addressed a similar requirement in existing Sec.
1910.269(n)(5), recognized the fuzzing or buzzing method of checking
lines for voltage. (See the August 23, 1995, letter to Mr. Enoch F.
Nicewarner
[[Page 20509]]
and the October 18, 1995, letter to Mr. Lonnie Bell.\400\)
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\400\ The Nicewarner letter is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21897. The Bell letter is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21981.
(After the effective date of the final rule, the Nicewarner letter
will not be available on the Internet, and OSHA will edit the Bell
letter to remove the response to the question on fuzzing.)
---------------------------------------------------------------------------
OSHA decided that fuzzing, or buzzing, will not be an acceptable
testing method under the final rule. The preamble to the proposal noted
that this method has obvious disadvantages when ambient noise levels
are excessive and is only reliable above certain voltage levels (70 FR
34872; see also 269-Ex. 8-5). Moreover, rulemaking participants
universally opposed recognizing the fuzzing method of checking lines
for voltage. (See, for example, Exs. 0155, 0162, 0175, 0213, 0220,
0227, 0230; Tr. 882-884, 1238.) Several rulemaking participants
reported incidents involving failure to detect voltage using this
method (Exs. 0213, 0220; Tr. 947-948). Some commenters recommended
requiring devices specifically designed as voltage detectors (Exs.
0186, 0213, 0230; Tr. 1238).
To implement its decision, OSHA modified the language of the
requirement proposed in paragraph (c)(5) so that employers must perform
the test ``with a device designed to detect voltage.'' Such devices
include voltage detectors meeting ASTM F1796-09 Standard Specification
for High Voltage Detectors--Part 1 Capacitive Type to be Used for
Voltages Exceeding 600 Volts AC (Ex. 0480).\401\ OSHA is adopting this
requirement in paragraph (c)(6) in the final rule. The final rule also
replaces the proposed term ``employee in charge of the work'' with
``employee in charge'' for consistency with the rest of final paragraph
(c). The designated employee in charge of the clearance need not be a
supervisor or be responsible for the work. The employee in charge need
only be responsible for the clearance.
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\401\ ASTM F1796-09 is an updated version of ASTM F1796-97
(2002), which IBEW cited in Ex. 0480. OSHA reviewed both documents
and determined that devices meeting either ASTM standard are
acceptable for use in meeting paragraph (c)(6) of the final rule.
---------------------------------------------------------------------------
Final paragraph (c)(7), which OSHA is adopting without substantive
change from proposed paragraph (c)(6), requires the installation of any
protective grounds required by Sec. 1926.962. Installation of
protective grounds must occur after employees deenergize and test the
lines or equipment in accordance with the previous provisions; at this
point, it is safe to install a protective ground. OSHA based this
requirement on existing Sec. 1910.269(m)(3)(vi). Paragraph (d)(1)(iv)
of existing Sec. 1926.950 contains an equivalent requirement.
Mr. Brian Erga with ESCI recommended that OSHA reword this
provision to refer to ``temporary protective grounding equipment''
rather than ``protective grounds'' (Ex. 0155). He noted that his
recommendation is consistent with the terminology used in ASTM F855,
Standard Specifications for Temporary Protective Grounds to Be Used on
De-energized Electric Power Lines and Equipment. He made the same
recommendation with respect to other provisions of the proposal, such
as proposed Sec. 1926.962(c).
OSHA decided not to use the term recommended by Mr. Erga. ASTM
F855-04 covers ``the equipment making up the temporary grounding system
used on de-energized electric power lines, electric supply stations,
and equipment'' (Ex. 0054).\402\ The term ``protective grounds,'' as
used in final Subpart V and Sec. 1910.269, encompasses more than just
the equipment covered by the ASTM standard. For instance, employers can
use permanent (that is, fixed) grounding equipment as part of a
protective grounding system. Moreover, the protective grounding system
also includes the ``ground'' itself, that is, the device to which
employees attach the grounding equipment to bring deenergized parts to
ground potential. Therefore, OSHA is adopting the language in the
proposal.
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\402\ The most recent edition of that consensus standard, ASTM
F855-09, uses identical language to describe its scope.
---------------------------------------------------------------------------
After an employer follows the seven previous provisions of final
paragraph (c), final paragraph (c)(8) permits the lines or equipment to
be treated as deenergized. OSHA based this provision, which OSHA is
adopting without substantive change from proposed paragraph (c)(7) and
which has no counterpart in existing Subpart V, on existing Sec.
1910.269(m)(3)(vii).\403\
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\403\ As noted earlier in this preamble, under the summary and
explanation for final Sec. 1926.960(b)(2), existing Sec.
1926.950(b)(2) requires electric equipment and lines to be
considered as energized until determined to be deenergized by tests
or other appropriate means. The existing rule is insufficient to
protect employees because employers cannot rely on a simple test for
a deenergized condition to ensure that lines and equipment remain
deenergized. OSHA concludes that final Sec. 1926.961 contains the
appropriate procedures for treating lines and equipment as
deenergized.
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Mr. Erga also commented on this provision in the proposed rule,
recommending that the standard use the term ``deenergized and
grounded'' rather than just ``deenergized'' (Ex. 0155). He maintained
that ``line[s] and equipment [are] not safe to work unless [they have]
been de-energized and grounded'' (id.).
OSHA decided not to adopt Mr. Erga's recommendation. The final
rule, as with existing Sec. 1910.269, does not always require
grounding of deenergized equipment. Final paragraph (b) of Sec.
1926.962 permits deenergized lines and equipment to remain ungrounded
under limited circumstances. OSHA believes that it is safe to work on
deenergized lines and equipment under these limited circumstances, and
there is no evidence in this rulemaking record that indicates that it
would not be reasonably safe to do so. Therefore, OSHA is adopting the
language of this provision as proposed.
In some cases, as when an employee in charge has to leave the job
because of illness, it may be necessary to transfer a clearance. Under
such conditions, final paragraph (c)(9), which OSHA is adopting from
proposed paragraph (c)(8), requires the employee in charge to inform
the system operator and the employees in the crew of the transfer. If
the employee holding the clearance must leave the worksite due to
illness or other emergency, the employee's supervisor could inform the
system operator and crew members of the transfer in clearance. This
requirement, which OSHA based on existing Sec. 1910.269(m)(3)(ix), has
no counterpart in existing Subpart V.
The Agency received no comments on this provision in the proposal.
However, neither the existing standard at Sec. 1910.269(m)(3)(ix) nor
the proposal addresses who notifies crew members of the transfer in
clearance. Because the employee in charge of the clearance is
responsible for the clearance and communications regarding it, the
notification must come from that individual. Therefore, OSHA has
revised the language of paragraph (c)(9) in the final rule to clarify
that ``the employee in charge (or the employee's supervisor if the
employee in charge must leave the worksite due to illness or other
emergency) shall inform . . . employees in the crew '' of the transfer.
After transfer of the clearance, the new employee in charge is
responsible for the clearance. To avoid confusion that could endanger
the entire crew, employers must ensure that only one employee at a time
be responsible for any clearance.
Once the crew completes its work, the employee in charge must
release the clearance before the system operator can reenergize the
lines or equipment. Paragraph (c)(10) covers this procedure.
[[Page 20510]]
To ensure that it is safe to release the clearance, the employee in
charge must: (1) Notify workers in the crew \404\ of the release, (2)
ensure that they are clear of the lines and equipment, (3) ensure the
removal of all protective grounds, and (4) notify the system operator
of the release of the clearance. OSHA based this provision on existing
Sec. 1910.269(m)(3)(x). Paragraph (d)(1)(vii) of existing Sec.
1926.950 contains an equivalent requirement. OSHA received no comments
on this provision, proposed as paragraph (c)(9), and is adopting it
substantially as proposed. Paragraph (c)(7) requires the employer to
ensure the installation of protective grounds for the crew, but does
not require the crew to install them. To account for the possibility
that the crew does not install the grounds protecting them, paragraph
(c)(10)(iii) requires the employee in charge to ensure the removal of
``protective grounds protecting employees under [the] clearance''
rather than ``protective grounds installed by the crew.''
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\404\ The employees in the crew are working under the clearance
assigned to the employee in charge of the clearance. The proposed
rule required notification of ``each employee under his or her
direction.'' The final rule, in paragraph (c)(10)(i), uses the
phrase ``under that clearance'' instead of ``under his or her
direction'' to make it clear that the employee in charge is
responsible for the clearance and, as noted earlier in this section
of the preamble, need not be a foreman or supervisor. In addition,
the final rule uses the term ``employees under that clearance'' in
place of the proposed terms ``employees in the crew'' and ``the
crew'' in paragraphs (c)(10)(ii) and (c)(10)(iii), respectively.
This revision makes it clear that, in cases in which a single
employee is in charge of the clearance for multiple crews under
paragraph (b)(4)(i), the employee in charge must ensure that
employees in all crews under his or her clearance are clear of lines
and equipment and that grounds protecting employees in all crews
under his or her clearance are removed.
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Final paragraph (c)(11), which OSHA is adopting without substantive
change from proposed paragraph (c)(10), requires the individual who is
releasing the clearance to be the one who requested it, unless the
employer transfers responsibility under final paragraph (c)(9). Final
paragraph (c)(11) ensures that the employee in charge of the clearance
authorizes release of the clearance. OSHA based this paragraph, which
has no counterpart in existing Subpart V, on existing Sec.
1910.269(m)(3)(xi). The Agency received no comments on this provision.
Paragraph (c)(12), proposed as paragraph (c)(11), prohibits the
removal of a tag without release of its associated clearance. Because
the persons who place and remove the tags may not be the same person,
the standard prohibits removing a tag unless the employee in charge of
the associated clearance first releases it. OSHA based this provision,
which has no counterpart in existing Subpart V, on existing Sec.
1910.269(m)(3)(xii). OSHA is adopting paragraph (c)(12) with one
clarification from proposed paragraph (c)(11). Final paragraph (c)(12)
clarifies that the release of the clearance must comply with final
paragraph (c)(11), in addition to final paragraph (c)(10) (which
corresponds to proposed paragraph (c)(9), the only provision referenced
in proposed paragraph (c)(11)). As noted in the preceding paragraph of
this preamble, paragraph (c)(11) of the final rule requires the
individual who is releasing the clearance to be the one who requested
it, unless the employer transfers responsibility. This provision
applies regardless of whether final paragraph (c)(12) references it,
and the final rule makes its application clear.
NIOSH recommended that the person removing the tag ``be the person
who placed the tag on the line or the supervisor, unless they have been
replaced due to shift change'' (Ex. 0130). NIOSH recommended that, if a
shift change occurred, the employer brief the replacement workers on
their responsibilities (id.).
OSHA agrees with NIOSH that employees placing and removing tags
need appropriate training. In this regard, Sec. 1926.950(b)(1)
requires that each employee receive training in, and be familiar with,
the safety-related work practices, safety procedures, and other safety
requirements in Subpart V that pertain to his or her job assignments.
However, OSHA does not believe that the employee who removes a tag
under paragraph (c)(12) needs to be the same one who placed it. Because
tags are often remote from the work location, the employee in charge of
the clearance does not typically place or remove them. The key to
employee safety in such cases is that no one may remove a tag until the
employee in charge of the associated clearance releases that clearance.
Accordingly, the key employee in this situation is the employee in
charge of the clearance (that is, the employee who requested the
clearance or the employee to whom the employer has transferred
responsibility under final paragraph (c)(9)). Therefore, OSHA is not
adopting NIOSH's recommendation.
According to final paragraph (c)(13), the employer shall ensure
that no one initiates action to reenergize the lines or equipment at a
point of disconnection until all protective grounds have been removed,
all crews working on the lines or equipment release their clearances,
all employees are clear of the lines and equipment, and all protective
tags are removed from that point of disconnection. This provision
protects employees from possible reenergization of the line or
equipment while employees are still at work. This provision does not
require the removal of all tags from all disconnecting means before any
of them may be reclosed. Instead, it requires that all tags for any
particular switch be removed before that switch is closed. It is
important in a tagging system not to return any energy isolating device
to a position that could allow energy flow if there are any tags on the
energy isolating device that are protecting employees. For example,
after the employee in charge releases the clearance for a 5-mile
section of line that the employer deenergized by opening switches at
both ends of the line, the employer can close any one switch only after
all the tags are removed from that switch. OSHA received no comments on
this provision (proposed as paragraph (c)(12)) and is adopting it
substantially as proposed. Final paragraph (c)(13), which has no
counterpart in Subpart V, has been taken from existing Sec.
1910.269(m)(3)(xiii).
13. Section 1926.962, Grounding for the Protection of Employees
Sometimes, deenergized lines and equipment become energized. Such
energization can happen in several ways, for example, by contact with
another energized circuit, voltage backfeed from a customer's
cogeneration installation, lightning contact, or failure of the
clearance system outlined in final Sec. 1926.961.
Electric utilities normally install transmission and distribution
lines and equipment outdoors, where the weather and actions taken by
members of the general public can damage the lines and equipment.
Electric utilities install many utility poles alongside roadways where
motor vehicles can strike the poles. Falling trees damage distribution
lines, and the public may use transmission-line insulators for target
practice. Additionally, customers fed by a utility company's
distribution line may have cogeneration or backup generation
capability, sometimes without the utility company's knowledge. All of
these factors can reenergize a deenergized transmission or distribution
line or equipment. When energized lines are knocked down, they can fall
onto deenergized lines. A backup generator or a cogenerator can cause
voltage backfeed on a deenergized power line. Lastly, lightning, even
miles from the worksite, can reenergize a line. All of these situations
pose hazards to
[[Page 20511]]
employees working on deenergized transmission and distribution lines
and equipment. These circumstances factored into 14 of the accidents
described in 269-Exhibit 9-2, as noted in the preamble to the 1994
final rule adopting Sec. 1910.269 (59 FR 4394).
Grounding the lines and equipment protects employees from injury
should such energizing occur. Grounding also protects against induced
current and static charges on a line.\405\ (These induced and static
voltages can be high enough to endanger employees, either directly from
electric shock or indirectly from involuntary reaction (Exs. 0041,
0046.)
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\405\ Induced current can flow in a deenergized conductor when a
nearby conductor is carrying alternating current. The varying
electromagnetic field that surrounds the current-carrying conductor
causes electrons to flow in any nearby electrical path, or loop,
formed by a nearby deenergized conductor. The amount of current in
the loop increases with an increase in the length of the loop that
intersects the electromagnetic field; that is, the current increases
as the length of the deenergized conductor running in parallel with
a current-carrying conductor increases.
Induced static electric charge can develop on a conductive
object in several ways. The capacitive coupling that occurs between
an energized conductor and a nearby deenergized conductive object
can induce a voltage on the conductive object. Similarly, the same
environmental conditions that can cause an electric charge to build
in clouds can cause a buildup of charge on a deenergized conductor.
A static discharge in the form of lightning can deposit an electric
charge directly on the conductive object.
---------------------------------------------------------------------------
Grounding, as a temporary protective measure, involves connecting
the deenergized lines and equipment to earth through conductors. As
long as the conductors remain deenergized, this action maintains the
lines and equipment at the same potential as the earth. However, if a
source impresses voltage on a line, the voltage on the grounded line
rises to a value dependent upon the impressed voltage, the impedance
between its source and the grounding point, and the impedance of the
grounding conductor.
Employers use various techniques to limit the voltage across an
employee working on a grounded line should the line become energized.
Bonding is one of these techniques; it involves bonding conductive
objects within the reach of the employee to establish an equipotential
work area for the employee. Bonding limits voltage differences within
this area of equal potential to a safe value.
OSHA took the requirements proposed in Sec. 1926.962 from existing
Sec. 1910.269(n). Existing Sec. 1926.954 contains provisions related
to grounding for the protection of employees. In developing the
proposal for this rulemaking, OSHA reviewed existing Sec. 1926.954 and
found that it is not as protective as existing Sec. 1910.269(n) and
also contains redundant and unnecessary requirements. For example, as
noted under the summary and explanation of Sec. 1926.960(b)(2) of this
final rule, existing Sec. 1926.950(b)(2) requires ``[e]lectric
equipment and lines [to] be considered energized until determined to be
deenergized by tests or other appropriate methods or means.'' Existing
Sec. 1926.954(a) similarly requires ``[a]ll conductors and equipment
[to] be treated as energized until tested or otherwise determined to be
deenergized or until grounded.'' These provisions do not adequately
protect employees from inadvertently reenergized lines and equipment,
however. As noted in the earlier discussion, electric power
transmission and distribution lines and equipment can become
reenergized even after an employer deenergizes them. Therefore, OSHA
concluded in the Sec. 1910.269 rulemaking that grounding deenergized
lines and equipment is essential, except under limited circumstances
(59 FR 4394-4395). The Agency is adopting that approach here. In
developing Sec. 1926.962 of the final rule, OSHA eliminated redundant
requirements from existing Sec. 1926.954, consolidated related
requirements from that section, and strengthened the current Subpart V
requirements to protect employees better.
Section 1926.962 of the final rule addresses protective grounding
and bonding.\406\ Paragraph (a) provides that all of Sec. 1926.962
applies to the grounding of transmission and distribution lines and
equipment for the purpose of protecting employees. Paragraph (a) also
provides that paragraph (d) in final Sec. 1926.962 additionally
applies to the protective grounding of other equipment, such as aerial
lift trucks, as required elsewhere in Subpart V. Under normal
conditions, such mechanical equipment would not be connected to a
source of electric energy. However, to protect employees in case of
accidental contact of the equipment with live parts, OSHA requires
protective grounding elsewhere in the standard (in Sec.
1926.964(c)(11), for example); to ensure the adequacy of this
grounding, paragraph (d) of final Sec. 1926.962 addresses the ampacity
and impedance of protective grounding equipment. A note following
paragraph (a) indicates that Sec. 1926.962 covers grounding of
transmission and distribution lines and equipment when this subpart
requires protective grounding and whenever the employer chooses to
ground such lines and equipment for the protection of employees.
Although the Agency did not propose the note, OSHA included the note in
the final rule to clarify that Sec. 1926.962 applies both when Subpart
V requires grounding of transmission and distribution lines and
equipment \407\ and when the employer grounds such lines and equipment
for the protection of employees even though not required to do so.
---------------------------------------------------------------------------
\406\ As used throughout the rest of this discussion and within
final Sec. 1926.962, the term ``grounding'' includes bonding.
Technically, grounding refers to the connection of a conductive part
to ground, whereas bonding refers to connecting conductive parts to
each other. However, for convenience, OSHA is using the term
``grounding'' to refer to both techniques of minimizing voltages to
which an employee will be exposed.
\407\ For example, final Subpart V requires the employer to
ground transmission and distribution lines and equipment in
Sec. Sec. 1926.962(b) and 1926.964(b)(4).
---------------------------------------------------------------------------
Mr. James Junga with Local 223 of the Utility Workers Union of
America suggested that any requirement in the rule ``that an aerial
lift truck should be grounded should be worded exactly that way, not
implied'' (Ex. 0197). He stated that this language would eliminate any
confusion between a worker and his or her supervisor regarding this
issue (id.).
The Agency notes that Sec. 1926.962 in the final rule does not
contain requirements for grounding aerial lifts or other types of
mechanical equipment. Final Sec. Sec. 1926.959(d)(3)(iii) and
1926.964(c)(11) contain requirements to ground this equipment. These
provisions, which do permit alternatives to grounding mechanical
equipment, specify precisely when employers must ensure proper
grounding of this equipment.
TVA recommended that Sec. 1926.962 also apply to medium-voltage
installations in generating plants, explaining:
The ``application'' sections of 1910.269(n) and 1926.961 are
limited to the grounding of transmission and distribution lines and
equipment for the purpose of protecting employees. Both 1910.269 and
Subpart V have no requirements on grounding of generating plant
conductors and equipment for the protection of employees. We believe
this exposes employees to shock and electrocution hazards in the
workplace. These conductors may become energized by dangerous
induced voltage and failure of the clearance system. For circuits
operating at 480 V and below, we recommend grounding for the
protection of employees from the hazard of induced voltage because
the ampacity of the grounding jumper necessary to conduct the
current for the time to clear the fault would make the jumper [too]
large to install in many cases. It is recommended that the final
rule incorporate requirements for grounding medium voltage (1 kV to
23 kV) conductors and equipment in generating plants. [Ex. 0213]
[[Page 20512]]
Subpart V does not apply to work on generation installations.
Therefore, it would be inappropriate to include grounding requirements
for generating plants in Subpart V. Although final Sec. 1910.269
applies to work in generation plants, the grounding requirements in
Sec. 1910.269(n) do not apply to electric power generation circuits.
Existing Sec. 1910.269(n)(1) provides that Sec. 1910.269(n) applies
to ``the grounding of transmission and distribution lines and equipment
for the purpose of protecting employees.'' Existing Sec.
1910.269(n)(2) requires such lines and equipment to be grounded under
certain conditions. The remaining requirements in existing Sec.
1910.269(n) apply to grounding of transmission and distribution lines
and equipment without regard to whether Sec. 1910.269 requires them to
be grounded if the grounding is ``for the purpose of protecting
employees.''
To respond to TVA's comment, OSHA examined two issues: (1) Whether
final Sec. 1910.269(n)(2) should require grounding of electric power
generation circuits, and (2) whether the other requirements in final
Sec. 1910.269(n) should apply to the grounding of generation circuits
whenever an employer grounds them to protect employees (that is, even
when the standard does not require such grounding). With respect to the
first issue, OSHA does not believe that it is always necessary to
ground electric power generation circuits. These circuits are similar
in most respects to electric utilization circuits (circuits used to
supply equipment that uses electric energy for lighting, heating, or
other purposes) covered by Subpart S; Subpart S, which generally
applies to utilization circuits in generation plants, does not require
grounding of deenergized circuits. Subpart S rather than Sec. 1910.269
covers many of the circuits in generation plants.\408\ The voltages on
generation circuits are typically lower than distribution and
transmission voltages. In addition, the hazards of induced voltage, and
voltages impressed on the circuits from lightning or contact with other
energized lines, noted earlier as being common to transmission and
distribution lines, are rarely, if ever, present on generation
circuits. Therefore, OSHA concludes that it is unnecessary to require
grounding of electric power generation lines and equipment in final
Sec. 1910.269(n)(2).
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\408\ The safety-related work practices required by Sec. Sec.
1910.331 through 1910.335 in Subpart S apply to utilization circuits
in electric power generation plants that ``are not an integral part
of a generating installation.'' (See Note 1 to Sec.
1910.331(c)(1).)
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Note, however, that electric power generation plants typically have
the electrical output of the generators feeding a substation. The
generating plant substation, in turn, steps up the voltage and supplies
a transmission line. Consequently, any lines and equipment in a
substation at a generation plant connected to a transmission line are
subject to the same induced and impressed voltage hazards as the
transmission line. OSHA expects employers to treat lines and equipment
connected to a transmission line as transmission lines and equipment
for purposes of final Sec. Sec. 1926.962 and 1910.269(n).\409\ This
requirement will protect employees from the hazards of induced and
impressed voltage that may be present at electric generation plants.
---------------------------------------------------------------------------
\409\ The existing directive for Sec. 1910.269, CPL 02-01-038,
generally permits employers to designate where in a generation plant
substation the generation installation ends and the transmission
installation begins for the purpose of choosing to follow Sec.
1910.269(d) or (m) in deenergizing that portion of the substation.
Employers must deenergize circuits on the generation side of the
demarcation point in accordance with Sec. 1910.269(d) and the
remaining circuits in the substation in accordance with Sec.
1910.269(m). However, irrespective of any such demarcation, Sec.
1910.269(n) always applies to any lines or equipment still connected
to the transmission circuit after the employer deenergizes the
circuit.
---------------------------------------------------------------------------
With respect to the second issue, OSHA agrees with TVA that
grounding of electric power generation circuits should comply with the
grounding requirements in final Sec. 1910.269(n) other than paragraph
(n)(2). These requirements serve two functions. First they protect
employees working on grounded circuits from electric shock should the
circuits become energized. Second, they protect employees from hazards
related to the installation and removal of protective grounds and to
the ability of the ground to carry current. For example, final
paragraphs (n)(6)(i) and (n)(6)(ii) ensure that employees are not
injured if the protective grounding equipment is installed on or
removed from an energized circuit. Also, paragraph (n)(4) ensures that
the protective grounding equipment can safely carry the current that
would flow if the circuit becomes energized. Applying these provisions
to electric power generation circuits will protect employees from these
hazards. Therefore, OSHA decided to apply the requirements of final
Sec. 1910.269(n), other than paragraph (n)(2), to electric generation
lines and equipment.
Paragraph (b) of final Sec. 1926.962 sets the conditions under
which employers must ensure that lines and equipment are grounded as a
prerequisite to employees' working the lines or equipment as
deenergized.\410\ Generally, for lines or equipment to be treated as
deenergized, employers must deenergize the lines and equipment as
specified under Sec. 1926.961 and then ground them as well. An
employer may omit grounds on lines and equipment by demonstrating that
either installation of a ground is impracticable (such as during the
initial stages of work on underground cables, when the conductor is not
bare for grounding) or the conditions resulting from the installation
of a ground would present greater hazards than work without grounds.
OSHA expects that conditions warranting the absence of protective
grounds will be rare.
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\410\ As previously noted, existing Sec. 1926.954(a) requires
conductors and equipment to be considered as energized until
determined to be deenergized or until grounded. Paragraph (c) of
existing Sec. 1926.954 requires bare communication conductors on
poles or structures to be treated as energized unless protected by
insulating materials. Paragraph (b)(2) of final Sec. 1926.960
covers the hazard addressed by these existing requirements, as
discussed earlier in this preamble.
Existing Sec. 1926.954(b) addresses when to ground new lines
and equipment. When an employee installs equipment, it poses the
same hazard to the employee as any other conductive object
manipulated near exposed energized parts. Requirements contained in
final Sec. 1926.960(c) and (d) adequately address this hazard. The
installation of lines, however, poses additional hazards. First, the
lines may be subject to hazardous induced voltage. Second, because
of their length, new overhead lines are much more likely than other
new equipment to contact existing energized lines. This contact can
happen, for example, through failure of the stringing and tensioning
equipment used to install the new lines or through failure of the
existing lines or support structures. Final Sec. 1926.964(b)
addresses these hazards by specifically covering the installation
and removal of overhead lines. Lastly, new underground lines, which
are run as insulated cable, do not pose these electrical hazards.
For these reasons, OSHA indicated in the preamble to the
proposal that the Agency would not include the provisions of
existing Sec. 1926.954(b) in the final rule (70 FR 34873). However,
OSHA requested comment on whether the proposal adequately protected
employees from hazards associated with the installation of new lines
and equipment. Only one commenter supported including the existing
requirements in the final rule, but that commenter did not provide
any rationale for its position (Ex. 0175). Therefore, OSHA is not
including the provisions of existing Sec. 1926.954(b) in the final
rule.
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When paragraph (b) does not require grounds, but the lines and
equipment are to be treated as deenergized, the employer must meet
certain conditions and ensure that employees use additional
precautions. The employer must still deenergize the lines and equipment
according to the procedures required by final Sec. 1926.961 (per final
paragraph (b)(1)). Also, there must be no possibility of contact with
another energized source (per final paragraph (b)(2)) and no hazard of
induced voltage
[[Page 20513]]
present (per final paragraph (b)(3)). Since these precautions and
conditions do not protect against the possible reenergizing of the
lines or equipment under all conditions, the standard requires
employers to ground lines and equipment in all but extremely limited
circumstances.
Paragraph (f) of existing Sec. 1926.954 allows employers to omit
grounds without the additional restrictions specified in final Sec.
1926.962(b)(1) through (b)(3). However, the existing standard requires
the lines or equipment to be treated as energized in such cases. While
the final rule does not specifically permit omitting grounds for
conductors that are treated as energized, it does not require grounding
unless the equipment is to be considered as deenergized. (See also the
discussion of final Sec. 1926.960(b)(2), earlier in this section of
the preamble.)
Ms. Salud Layton with the Virginia, Maryland & Delaware Association
of Electric Cooperatives opposed requiring the grounding of lines
operating at 600 volts and less:
We do not agree with [the requirement to ground lines operating
at 600 volts or less] and do not see how this is physically possible
in most cases. We typically open, isolate, [tagout], and test 600
volt lines deenergized prior to performing work. We do not see the
need for protective grounding in order to provide safety to
employees on these circuits. Further, operational methods do not
exist to ground 600 volt URD (underground residential distribution)
or insulated overhead circuits.
Commercial electricians commonly work on 600 volt or less lines
and there is no industry standard from electricians or utilities to
ever ground such lines. The industry standard is to isolate, test,
and tag. This should be sufficient for personnel safety. It should
be noted that most 600 volt or less equipment has no provisions or
space for attaching protective grounds. [Ex. 0175]
OSHA believes that the operating voltage on a distribution line is
immaterial. As explained earlier, these lines can not only become
energized by a failure of the clearance system, but also by a number of
external factors that the deenergizing procedures required by final
Sec. 1926.961 do not control. These factors include lightning, voltage
backfeed, and contact with other energized lines. Commercial
electricians working on systems operating at 600 volts or less do not
face these same hazards unless they are working on a distribution line;
in such cases, Sec. 1910.269 or Subpart V, which require grounding the
lines and equipment, would cover the electricians. Thus, OSHA concludes
that, regardless of voltage, it is necessary to ground transmission and
distribution lines and equipment that are to be treated as deenergized,
except when those external hazards are not present.
Ms. Layton did not convince the Agency that it is impossible to
ground lines operating at 600 volts or less. Ms. Layton did not state
why it is not possible to ground these lines. Protective grounding
equipment is available in sizes down to No. 2 AWG, and this size should
be suitable for typical line conductor sizes at the 600-volt class (269
Ex. 8-5; Ex. 0054). Moreover, even if grounding were not possible, it
would be possible, and acceptable under the final rule, to work the
lines as though energized.
Mr. Wilson Yancey with Quanta Services recommended that OSHA remove
the exceptions for installing grounds (Exs. 0169, 0234). He commented
that the exceptions are subject to possible abuse by workers,
explaining, ``Since it is easier not to ground, crews might attempt to
claim that the specified criteria for not grounding applies in their
situation'' (Ex. 0234). He suggested that employees should always work
lines and equipment as though energized if grounds cannot be provided
(id.).
As noted earlier, OSHA believes that the conditions in which the
final rule will not require grounding are extremely rare. OSHA also
believes that the restrictions imposed by final Sec. 1926.962(b)
reduce the risk of electric shock to employees to an acceptable level.
The alternative suggested by Mr. Yancey seems compelling; however, it
relies on the assumption that working lines and equipment energized is
as safe as, or safer than, working them deenergized without grounds in
the limited conditions permitted under this final rule. OSHA concludes
that when the risk of electric shock is low, as it is under conditions
that satisfy final Sec. 1926.962(b)(1) through (b)(3), working the
lines and equipment energized poses more risk than working them
deenergized without grounds. The choice suggested by Mr. Yancey would
provide an incentive to work with the lines and equipment energized
(rather than deenergized, but treated as energized), which the Agency
believes is less safe. Therefore, OSHA is adopting paragraph (b)
without substantive change from the proposal.
Paragraph (f) of existing Sec. 1926.954 addresses where employers
must place grounds. The existing standard requires employers to place
grounds between the work location and all sources of energy and as
close as practicable to the work location. Alternatively, employers can
place grounds at the work location. If employees are to perform work at
more than one location in a line section, the existing standard
requires them to ground and short circuit the line section at one
location and to ground the conductor they are working on at each work
location. Although these requirements are designed to protect employees
in case the line on which they are working becomes reenergized, OSHA
indicated in the preamble to the proposal that it did not believe that
these existing provisions ensure the use of grounding practices and
equipment that are adequate to provide this protection (70 FR 34874).
OSHA proposed requirements similar to the requirements in existing
Sec. 1926.954(f) when it initially proposed Sec. 1910.269(n). In
developing final Sec. 1910.269(n), OSHA reviewed the accidents in 269-
Ex. 9-2 and 269-Ex. 9-2A for situations involving improper protective
grounding. There were nine accidents in these two exhibits related to
protective grounding. In three cases, inadequately protective grounds,
which did not protect the employee against hazardous differences in
potential, were present. Because grounding is a backup measure that
provides protection only when all other safety-related work practices
fail, OSHA concluded that this incidence of faulty grounding was
significant.
In promulgating Sec. 1910.269 in 1994, OSHA concluded that
grounding practices that do not provide an equipotential zone (which
safeguards an employee from voltage differences) do not provide
complete protection (59 FR 4395-4396). In case the line becomes
energized inadvertently, the voltages could be lethal, as demonstrated
by some of the exhibits in the Sec. 1910.269 rulemaking record (269-
Exs. 6-27, 57). Absent equipotential grounding, the only protection an
employee will receive is if he or she does not contact the line until a
circuit protective device clears the energy source, thereby removing
the potentially lethal voltage on the line.
For these reasons, OSHA proposed in this rulemaking to require
grounds that would protect employees in the event that the line or
equipment on which they are working becomes reenergized. OSHA took
proposed Sec. 1926.962(c) directly from existing Sec. 1910.269(n)(3),
which provides that protective grounds must be so located and arranged
that employees are not exposed to hazardous differences in electric
potential. The Agency designed the proposal to allow employers and
employees to use any grounding method that protects employees in this
way. OSHA explained in the preamble to the proposal that, for employees
working at elevated positions
[[Page 20514]]
on poles and towers, single-point grounding may be necessary, together
with grounding straps, to provide an equipotential zone for the worker
(70 FR 34874). OSHA also noted in the proposal that grounding at
convenient points on both sides of the work area might protect
employees in insulated aerial lifts working midspan between two
conductor-supporting structures (id.). Bonding the aerial lift to the
grounded conductor would ensure that the employee remains at the
potential of the conductor in case of a fault. The Agency also
explained that other methods may be necessary to protect workers on the
ground, including grounding mats and insulating platforms (id.). In the
preamble to the proposal, the Agency stated that it believed that the
proposed performance-oriented approach to grounding would provide
flexibility for employers, while still affording adequate protection to
employees (id.).
Ms. Salud Layton with the Virginia, Maryland & Delaware Association
of Electric Cooperatives argued that the requirement to provide an
equipotential zone is unnecessary:
[W]e agree with the need to employ safe grounding practices.
However, we have concerns with the requirement for equipotential
grounding as the ``safe'' method for grounding when an employee is
working on the pole. Three incidents/injuries are referenced that
were a result of inadequate grounding. More information is needed to
determine the inadequacies with these grounds. That is, were there
high resistant ground connections, were the grounds placed as
described in 1926.954 (b), and were the grounds properly constructed
to provide maximum protection to the employee[.] [Ex. 0175]
Ms. Layton recognized the importance of ``grounds properly
constructed to provide maximum protection to the employee'' (id.). The
accidents described in the 1994 rulemaking clearly indicate that the
grounds involved did not provide a working zone free of hazardous
differences in electric potential. As noted earlier, evidence in that
record also indicated that lethal voltages can develop when employees
use such inadequate grounds.
In its posthearing brief, EEI maintained that existing Sec.
1910.269(n), and the identically worded proposed Sec. 1926.962(c), are
unenforceably vague (Ex. 0501). EEI argued as follows:
[T]he proposed standards would require employers to place
grounds in such a manner ``as to prevent each employee from being
exposed to hazardous differences in electrical potential.'' See
proposed 1926.962(c). OSHA doubtless would characterize this as a
``performance'' standard that allows the employer to cho[o]se a
means of compliance. But there is a point at which the total absence
of objective criteria for achieving compliance takes a standard
beyond the legally safe harbor of a ``performance standard'' to the
constitutionally infirm area of ambiguity and vagueness. That is
where a requirement for ``equipotential grounding'' stands as of
now.
First, the record allows no other conclusion. Mr. Tomaseski and
Mr. Brian Erga, who together are as knowledgeable as any in the
electric utility industry about transmission and distribution
grounding, agree that there are no guidelines, standards or other
sources to guide employers as to how to achieve equipotential
grounding (Tr. 1262-1266). Mr. Erga commented in particular that
IEEE 1048 is ``quite outdated.'' (Tr. 1262).
Second, OSHA's enforcement experience under Section
1910.269(n)(3) confirms this conclusion. Several years ago, the
Department of Justice, on OSHA's recommendation, indicted an
electrical contractor for an alleged criminal violation of this
section. At trial, however, neither DOJ [nor] OSHA could produce
even a single expert witness to testify in support of the indictment
as to what constitutes equipotential grounding, and the contractor
was acquitted of this charge. There is no basis, therefore, now to
extend the ``equipotential zone'' requirement to Part 1926, and it
should be stricken from the final standards. Also, OSHA should issue
compliance advice to its field personnel that Section 1910.269(n)(3)
is unenforceable. [Ex. 0501]
With respect to the hearing testimony referenced by EEI, OSHA notes
that the cited exchange involved Mr. Tomaseski, representing IBEW,
questioning Mr. Brian Erga with ESCI (Tr. 1262-1263). Mr. Tomaseski did
not testify during that exchange; he only asked questions.\411\
Although OSHA does not dispute Mr. Erga's expertise in equipotential
grounding, the Agency disagrees with his description of IEEE Std 1048
as ``outdated.'' IEEE Std 1048-2003, IEEE Guide for Protective
Grounding of Power Lines, was available at the time of the 2006 hearing
(Ex. 0046). At that point, it had been available for only 3 years, and
there is no evidence in the record that IEEE withdrew the consensus
standard or otherwise disavowed it. There also is no evidence that IEEE
Std 1048-2003 is inaccurate. On the basis of the rulemaking record
considered as a whole, that consensus standard represents the best
available guidance on what constitutes equipotential grounding.
Paragraph (c) of final Sec. 1926.962 requires employers to determine
the proper grounding method based on the system involved. An
engineering determination of the currents in the employee's body that
will occur if the lines or equipment become reenergized during work
generally is necessary for this purpose. IEEE Std 1048-2003 (previously
IEEE Std 1048-1990) provides detailed guidelines on how to determine
maximum body currents and how to calculate what those currents would be
for a particular protective grounding system on a particular circuit
(Ex. 0046). Consequently, OSHA concludes that there are guidelines
available that can assist employers in developing grounding methods
that will comply with final Sec. Sec. 1910.269(n)(3) and 1926.962(c).
However, as explained later, OSHA agrees that additional guidance from
the Agency on this issue will facilitate compliance, and Appendix C to
this final rule provides such guidance.
---------------------------------------------------------------------------
\411\ Although Mr. Tomaseski did not testify about proposed
Sec. 1926.962(c), IBEW generally supported the proposed provision
in its posthearing comments (Ex. 0505).
---------------------------------------------------------------------------
EEI did not provide a citation for the case on which it relies to
support its assertion that existing Sec. 1910.269(n)(3) is
unenforceable. However, OSHA assumes that EEI is referring to United
States v. L.E. Myers Co., 2005 WL 3875213 (N.D.Ill. Nov. 2, 2005),
rev'd on other grounds, 562 F.3d 845 (7th Cir. 2009), as that case was
a criminal prosecution involving, among other issues, the equipotential
grounding provision in existing Sec. 1910.269. EEI's reliance on this
case is misplaced. First, EEI incorrectly asserts that the Government
elected not to call an expert witness on equipotential grounding in
that case because the Government could not produce such an expert. In
fact, before the trial in that case, the Government designated an
expert witness who was prepared to describe the proper way to establish
an equipotential zone consistent with the facts of the case. Second,
the unfavorable decision in the case may mean simply that the jury
decided that the defendant did not violate Sec. 1910.269(n)(3), not
that the standard is unenforceable.
The Agency concludes that the standard should explicitly state that
the employer has a duty to determine (and be able to demonstrate) that
the grounding practices in use provide an equipotential zone for the
worker. IBEW commented that ``[p]ersonal protective grounding is either
entirely misunderstood or just not thought of as much as other issues
involved [in electric power transmission and distribution] work'' (Ex.
0230). OSHA infers from this statement that employers are not fully
implementing the existing requirement for equipotential zones in Sec.
1910.269(n)(3). Mr. Wilson Yancey with Quanta
[[Page 20515]]
Services testified: ``We believe that the [equipotential grounding]
standard should be entirely performance-based and put both the burden
and responsibility on the employer, putting in place procedures and
practices that protect employees from electrical hazards'' (Tr. 1324-
1325). The Agency agrees with Mr. Yancey. Therefore, OSHA is revising
the proposed language to expressly require employers to demonstrate
that temporary protective grounds have been placed at such locations
and arranged in such a manner so as to prevent each employee from being
exposed to hazardous differences in electric potential.
Two commenters objected to use of the phrase ``equipotential zone''
in the heading for proposed paragraph (c) and opposed a specific
requirement for the creation of an ``equipotential zone'' (Exs. 0201,
0212). Duke Energy commented:
The OSHA standard should not include specific requirements for
the creation of an equipotential zone. There is not adequate
information available to employers about how to effectively
establish equipotential zones on distribution structures. Without
this information, OSHA should not specify the technique of
``equipotential'' on those structures. In addition, OSHA should
change the term ``equipotential grounding'' to ``temporary
protective grounding'' which will allow employers to determine
effective grounding techniques. [Ex. 0201]
Southern Company commented that the term ``equipotential zone'' is a
misnomer because it ``implies that the voltage difference between two
points within the zone will be zero, therefore allowing no voltage to
develop across the worker. This misconception eliminates consideration
of the other critical parameters such as impedance of the temporary
ground, fault levels, etc.'' (Ex. 0212). Like Duke Energy, Southern
Company advocated use of the phrase ``temporary protective grounding''
in lieu of ``equipotential zone'' (id.).
In contrast, several commenters supported the requirement for an
equipotential zone. (See, for example, Exs. 0155, 0162, 0186, 0230,
0505; Tr. 899-900, 1253-1254.) For example, Mr. Anthony Ahern of Ohio
Rural Electric Cooperatives commented, ``These grounding requirement[s]
will be a major improvement. Equal-potential grounding/bonding should
be required where ever it is possible to do so'' (Ex. 0186). However,
many of those who supported the proposed requirement recommended that
OSHA provide more guidance on acceptable methods that employers can use
to achieve the equipotential zone called for in the proposal. (See, for
example, Exs. 0162, 0230, 0505; Tr. 899-900, 1253-1254.) For example,
Mr. James Tomaseski with IBEW spoke to the need for guidance:
[Protective grounding] is an essential procedure to ensure
employee safety when performing work associated with transmission
and distribution voltages. As important as it is, it is also a
procedure that is commonly misunderstood and many times misapplied.
In particular, many people, for some reason, do not understand
the term ``equipotential'' and do not understand proper application
of grounds to create an equipotential zone. This needs to be
changed. Either in the rule itself or in existing Appendix C or a
new appendix devoted to equipotential zones, OSHA should better
describe what an equipotential zone actually is and how an
equipotential zone is created and offer examples for overhead
distribution, overhead transmission, and underground distribution of
how to accomplish that task of creating an equipotential zone. [Tr.
899-900]
Mr. Steven Theis with MYR Group ``strongly recommended that OSHA
attempt to clarify acceptable grounding methods and/or configurations
that would be considered adequate or acceptable'' (Ex. 0162). Mr. Erga
recommended that the Agency address grounding for underground systems
and provided information for that purpose (Exs. 0474, 0475; Tr. 1256-
1257).
OSHA disagrees with the commenters who objected to the term
``equipotential zone.'' As used in paragraph (c) of the final rule, the
word ``equipotential'' means that conductive objects within the
worker's reach do not differ in electric potential to the point that it
could endanger employees.\412\ This definition differs slightly from
the dictionary definition of ``equipotential'' (that is, having the
same electric potential at every point), but the difference is clear
from the regulatory text in paragraph (c). OSHA uses the term
``equipotential zone'' only in the heading. The text of paragraph (c)
states the requirement precisely without using the term. In other
words, the standard does not require what Southern Company alleges,
that is, a zone of precisely equal electric potential.
---------------------------------------------------------------------------
\412\ See the summary and explanation for final Sec.
1926.964(b)(4)(i) for an explanation of what OSHA considers to be a
hazardous difference in electric potential.
---------------------------------------------------------------------------
OSHA agrees, however, that some employers can use assistance
determining what an equipotential zone is. Appendix C to final Subpart
V contains information designed to help employers develop grounding
practices that will provide the equipotential zone required by the
final rule. OSHA culled this information from the record, primarily
IEEE Std 1048-2003 (Ex. 0046) and from determinations that the Agency
made in this rulemaking (see, for example, the summary and explanation
for final Sec. 1926.964(b)(4)) and other rulemakings on safe levels of
current in the body, including the 1994 preamble to final Sec.
1910.269 (59 FR 4406) and the preamble to the rule on ground-fault
protection (41 FR 55696-55704, Dec. 21, 1976). In addition, the Agency
decided to provide a safe harbor of the type requested by Mr. Theis, so
a new note in the final rule provides that grounding practices meeting
the guidelines in Appendix C will comply with Sec. 1926.962(c). This
note will enable employers to adopt safe grounding practices that
provide an equipotential zone without having to conduct a separate
engineering determination, which should be particularly useful to
contractors who perform work on many different systems. Following the
guidelines in Appendix C, employers will be able to adopt a uniform set
of grounding practices that will be acceptable for a wide range of
above-ground and underground transmission and distribution systems.
Employers may set their own grounding practices without following the
guidelines in Appendix C, but the Agency reminds employers that the
final rule requires them to be able to demonstrate that any practices
selected will prevent each employee from being exposed to hazardous
differences in electric potential.
Paragraph (d) of the final rule contains requirements that
protective grounding equipment must meet. For the grounding equipment
to protect employees completely, it must not fail while the line or
electric equipment is energized. Thus, paragraph (d)(1)(i) requires
protective grounding to have an ampacity high enough so that the
equipment is capable of conducting the maximum fault current that could
flow at the point of grounding during the period necessary to clear the
fault. In other words, the grounding equipment must be able to carry
the fault current for the amount of time necessary to allow protective
devices to interrupt the circuit. OSHA adopted this provision from the
first sentence of existing Sec. 1910.269(n)(4)(i). There was broad
support in the record for this requirement (see, for example, Exs.
0125, 0127, 0149, 0159, 0172, 0179). Consequently, OSHA is including it
in the final rule as proposed.
As noted in the preamble to the proposed rule, the design of
electric power distribution lines operating at 600 volts or less can
present a maximum fault current and fault interrupting time
[[Page 20516]]
that exceeds the current carrying capability of the circuit conductors
(70 FR 34874). In other words, the maximum fault current on
distribution secondaries of 600 volts or less can be high enough to
melt the phase conductors carrying the fault current. If OSHA required
protective grounding equipment to carry the maximum amount of fault
current without regard to whether the phase conductors would fail, the
size of the grounding equipment would be impractical. OSHA does not
interpret existing Sec. 1910.269(n)(4)(i) to require protective
grounding equipment to be capable of carrying more current than
necessary to allow the phase conductors to fail. (See OSHA Instruction
CPL 02-01-038.) A protective grounding jumper sized slightly larger
than a phase conductor would be sufficient to meet the existing
standard.
To clarify this requirement, OSHA proposed, in paragraph
(d)(1)(ii), to recognize certain conditions in which it would be
permissible to use protective grounding equipment that would not be
large enough to carry the maximum fault current indefinitely, but that
would be large enough to carry this current until the phase conductor
fails. First, the proposal would have required the grounding equipment
to be capable of carrying the maximum fault current until the conductor
protected by the grounding equipment failed. Second, the conductor
would have been considered grounded only where the grounding equipment
was protecting the employee after the conductor failed. In other words,
the portion of the phase conductor between the grounding equipment and
the employee protected by the grounding equipment would have had to
remain intact under fault conditions. Third, since the phase conductor
will likely fall once it fails, the proposal provided that ``[n]o
employees . . . be endangered by the failed conductor.'' OSHA requested
comments on proposed paragraph (d)(1)(ii), including specifically
whether the Agency should restrict the provision to lines and equipment
operating at 600 volts or less.
Some commenters supported proposed paragraph (d)(1)(ii) (Exs. 0126,
0167, 0201, 0219, 0220). For example, Duke Energy supported this
change, contending that ``it relaxes overly restrictive rules'' (Ex.
0201). Mr. Allan Oracion with Energy United EMC commented that proposed
paragraph (d)(1)(ii) ``is needed for fault current of lines at 600
volts or less because, if not, the ground wire would be too big to
handle and use'' (Ex. 0219).
However, most of the comments received on the proposed provision
opposed it. (See, for example, Exs. 0125, 0127, 0149, 0159, 0172, 0179,
0227, 0230.) For instance, Ms. Wyla Wood with Mason County Public
Utility District Number 3 commented:
[T]he requirement to size a grounding jumper to be able to
withstand the maximum fault current for the time necessary to have
the grounded conductor fail to the point of separation and fall to
the ground is impracticable in most situations due (1) to the
required size of the grounding jumper and (2) the lack of adequate
connection points at which to attach the grounding jumper. In a
transmission system there usually is no neutral conductor so the
grounding jumper must be attached to the tower or structure ground
which at the most is only a 4/0 conductor or less. In the National
Electric Safety Code and the National Electric[al] Code (NFPA 70),
the connection to ground is only required to be sized to withstand
the available fault current for the time required to have the
electrical protective equipment operate. This would include relays
seeing the fault current and opening breakers, tripping generating
units off line, and/or allowing proper fusing to fail thereby
creating an electrical opening in the system stopping the flow of
current. The design requirements for electrical circuits as found in
the NESC Section 9, 093.C1-9 and the NEC Chapter 2 Article 250 would
need to be changed so that all new construction would have the
ability to do what we believe you are asking in this section.
Another consideration would be the physical size and weight of a
temporary grounding jumper. As loads are becoming greater, the size
of transmission and distribution conductors are becoming larger in
size. If, for instance, the conductor was 756 MCM,\[\\413\\]\ the
grounding jumper would be required to be equal in size or capable of
carrying the full fault current for the time necessary to have this
conductor fail to the point of separation. A temporary grounding
jumper of this size would be too heavy for a worker to lift and too
stiff to form into the proper configuration required by some
situations. OSHA should adhere to the requirements already in place
in the above referenced regulations. [Ex. 0125]
---------------------------------------------------------------------------
\413\ MCM is million circular mils.
EEI opposed the proposed requirement for similar reasons and argued
that crews ``would have to carry ten different sets of ground chains''
(Ex. 0227).\414\ IBEW also opposed the proposed provision, stating that
the ``requirement for properly sized grounds should not be [dependent]
on [the] size [of the] conductor [to which] the ground is attached''
(Ex. 0230). Noting that the size of grounds should not be a concern
with transmission circuits, the union recommended that, if the grounds
would be too large because of available fault current, employees should
work the circuit as energized (id.).
---------------------------------------------------------------------------
\414\ OSHA believes that EEI intended to use the term
``grounding equipment'' rather than ``grounding chains.'' Grounding
chains are an outdated form of protective grounding equipment that
are unlikely to meet current design standards for protective
grounding equipment such as those in ASTM F855-09, Standard
Specifications for Temporary Protective Grounds to Be Used on De-
energized Electric Power Lines and Equipment.
---------------------------------------------------------------------------
It appears to the Agency that commenters that opposed proposed
paragraph (d)(1)(ii) did not understand that this provision was
intended as an exception to the requirement in proposed paragraph
(d)(1)(i) that protective grounding equipment ``be capable of
conducting the maximum fault current that could flow at the point of
grounding for the time necessary to clear the fault.'' However, based
on the comments received, OSHA reconsidered the need for the proposed
exception. Based on IBEW's comment, there appears to be no need for it
on transmission circuits, and possibly even for any circuit of more
than 600 volts (Ex. 0230). In addition, the hazards posed by faulted
conductors that cannot carry fault current appear to be greater than
those from working those conductors as energized because, when a
faulted overhead conductor fails, it will drop. The ungrounded side may
be energized (depending on where the failure occurred) and may contact
the worker, who will not be protected against such contact as he or she
would be if the work were performed energized. Therefore, OSHA is not
adopting proposed paragraph (d)(1)(ii) in the final rule. However, note
that, even though OSHA is not adopting proposed paragraph (d)(1)(ii),
the final standard does not require protective grounding equipment to
be capable of carrying more current than necessary to allow the phase
conductors to fail.
Paragraph (d)(1)(ii) of the final rule, which OSHA proposed as
paragraph (d)(1)(iii), requires protective grounding equipment to have
an ampacity of at least No. 2 AWG copper. This provision is equivalent
to language in existing Sec. 1910.269(n)(4) and ensures that
protective grounding equipment has a suitable minimum ampacity and
mechanical strength. This proposed requirement received broad support.
(See, for example, Exs. 0125, 0127, 0149, 0159, 0172, 0179.)
Consequently, OSHA is adopting the requirement in the final rule
without substantive change from the proposal.
Paragraph (d)(2) requires the impedance of the grounding equipment
to be low enough so as not to delay the operation of protective devices
in case of accidental energization. Existing Sec. 1910.269(n)(4)(ii)
requires protective grounding equipment to have ``an
[[Page 20517]]
impedance low enough to cause immediate operation of protective devices
in case of accidental energizing of the lines or equipment.'' As noted
in OSHA Instruction CPL 02-01-038, this requirement ensures that the
protective grounding equipment does not contribute to any delay in the
operation of the devices protecting the circuit. For certain lines and
equipment, the design of the system allows some ground faults to occur
without the operation of the circuit protection devices, regardless of
the impedance of the grounding equipment. According to the OSHA
Instruction, if the impedance of the grounding equipment does not
contribute to delay in the operation of the circuit protection devices
and if the impedance of this equipment is low enough to provide a safe
work zone for employees (as required by existing Sec. 1910.269(n)(3)),
the employer is in compliance with existing Sec. 1910.269(n)(4)(ii).
The Agency proposed to include this interpretation in the
regulatory text of Sec. Sec. 1910.269(n)(4) and 1926.962(d) by
requiring the impedance of the grounding equipment to be low enough so
that it ``do[es] not delay the operation of protective devices,''
rather than low enough ``to cause immediate operation of protective
devices'' in case of accidental energizing of the lines or equipment.
OSHA did not receive any objection to the change in language and is
adopting it without change in the final rule.
Paragraphs (d)(1) and (d)(2) help ensure the prompt clearing of the
circuit supplying voltage to the point where the employee is working.
Thus, the grounding equipment limits the duration and reduces the
severity of any electric shock, though it does not prevent shock from
occurring. (As discussed earlier, Sec. 1926.962(c) of the final rule
requires employers to protect employees from hazardous differences in
electric potential.) OSHA included a note to paragraph (d) of the final
rule referencing the ASTM and IEEE standards on protective grounding
equipment (ASTM F855-09 and IEEE Std 1048-2003, respectively) so that
employers can find additional information that may be helpful in their
efforts to comply with the standard. Mr. Tom Chappell with Southern
Company maintained that, because the ASTM standard does not require
asymmetrical test current,\415\ grounding equipment that satisfies that
standard still might not be able to withstand the peak current and
forces of a fully offset asymmetrical current (Ex. 0212.).
---------------------------------------------------------------------------
\415\ In an alternating current system, current varies over time
in a symmetrical pattern--the current forms a sine wave as a
function of time, in which current above the zero axis is equal in
magnitude and duration to current below the zero axis. In a fault
condition, a direct current offset is added to the normal
symmetrical current (still in the form of a sine wave), which
results in current that is not symmetrical about the zero axis. The
instantaneous current is higher due to this asymmetry than it would
be when the current is symmetrical. The higher current also leads to
higher mechanical forces on the protective grounding equipment. The
degree of asymmetry depends on the ratio of the reactance of the
circuit to its resistance, which is called the X/R ratio.
---------------------------------------------------------------------------
OSHA agrees that ASTM F855-09 does not require testing using
asymmetrical current. However, that consensus standard provides for
reduced maximum current-carrying ratings for temporary protective
grounding equipment used with systems that present asymmetrical fault
current (Ex. 0054).\416\ In addition, there are other factors to
consider in the selection and installation of appropriate protective
grounding equipment, such as maximum forces imposed on protective
grounding cables during a fault, circuit reclosing, inductive and
capacitive coupling with adjacent energized lines, and clamp connection
considerations (Ex. 0046). These factors are not adequately addressed
in ASTM F855 because it is a specification standard for the design of
protective grounding equipment, not a guide for selecting and using
that equipment. However, IEEE Std 1048-2003 includes substantial useful
information on these factors, including information on derating
protective grounding equipment for systems with worst-case asymmetry
(id.). The Agency added a reference to the IEEE standard in the note to
address Mr. Chappell's concerns.
---------------------------------------------------------------------------
\416\ ASTM F855-09 contains the same reduction in ratings as the
2004 edition that is in the rulemaking record as Ex. 0054.
---------------------------------------------------------------------------
Mr. Chappell also asked whether ``opening and locking a switch''
removes the possibility that the circuit would contribute to the fault
current and, thus, eliminates the need to account for that circuit in
calculating fault current (Ex. 0212). The procedures required by final
Sec. 1926.961 ensure that circuits are deenergized and that they
remain deenergized while employees are working on those circuits.
However, OSHA determined that these procedures do not eliminate the
risk that these circuits can become reenergized; in other words,
grounding is still necessary (Exs. 0002, 0004).\417\ The Agency does
not believe that installing a lock will substantially reduce the risk
of reenergization further. Tags required by final Sec. 1926.961(c)(2)
already would protect those switches, and a failure in the tagging
procedures would be nearly as likely to render a lock ineffective for a
person authorized to close the circuit.\418\ Therefore, lines and
equipment deenergized under the procedures required by final Sec.
1910.269(m) or final Sec. 1926.961 can still become reenergized
through a failure in those procedures, and protective grounding
equipment must be capable of withstanding the maximum current if the
circuits become reenergized. However, the employer generally may assume
that multiple (deenergized) sources of energy will not reenergize a
deenergized line simultaneously. This assumption would limit the
maximum current to the current from the highest capacity source.
Nevertheless, the employer must assume that additional sources can
contribute to the current through the protective grounding equipment
for any sources that automatic switches could reenergize
simultaneously.
---------------------------------------------------------------------------
\417\ See, for example, the eight accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=566034&id=170000459&id=14198543&id=783118&id=170228035&id=14342513&id=14445399&id=768002.
\418\ For example, the system operator could remove a tag or a
lock from the wrong switch when energizing or deenergizing a
circuit.
---------------------------------------------------------------------------
Existing Sec. 1926.954(h), (i), and (j) contain requirements
relating to the impedance and ampacity of personal protective grounds.
Paragraph (i) requires tower clamps to have adequate ampacity, and
paragraph (j) establishes the same requirement for ground leads, with
an additional restriction that they be no smaller than No. 2 AWG
copper. Paragraph (h) requires the impedance of a grounding electrode
(if used) to be low enough to remove the danger of harm to employees or
to permit prompt operation of protective devices.
OSHA believes that the entire grounding system should be capable of
carrying the maximum fault current and should have an impedance low
enough to protect employees. The existing standard does not specify the
impedance of grounding conductors or clamps, nor does it specify the
ampacity of grounding clamps other than tower clamps. By addressing
specific portions of the grounding systems but not addressing others,
the existing standard does not provide complete protection for
employees. Because the final rule's grounding requirements apply to the
entire grounding system, OSHA believes that the revised standard will
provide better protection for employees than the existing rule.
Paragraph (e), which is being adopted without substantive change
from the proposal, requires employers to ensure that employees test
lines and equipment
[[Page 20518]]
and verify that nominal voltage is absent before employees install any
ground on those lines or equipment. If a previously installed ground is
present, employees need not conduct a test. This provision prevents the
grounding of energized equipment, which could injure the employee
installing the ground. OSHA adopted this paragraph, which is equivalent
to existing Sec. 1926.954(d), from existing Sec. 1910.269(n)(5).
Paragraphs (f)(1) and (f)(2) of the final rule set procedures for
installing and removing grounds. To protect employees in the event that
the ``deenergized'' equipment employees will ground is, or becomes,
energized, these paragraphs require employees to attach the ``equipment
end'' of grounding devices last and remove them first. These paragraphs
also generally require employees to use a live-line tool for both
procedures.
These provisions are similar to existing Sec. 1926.954(e)(1) and
(e)(2), except that the existing standard recognizes the use of a
``suitable device'' in addition to a live-line tool. As noted in the
preamble to the proposal, OSHA expressed concern that this language
implied that employees could use rubber insulating gloves to install
and remove grounds under any circumstance (70 FR 34875). The Agency
also noted that it is unsafe for an employee to be too close when
connecting or disconnecting a ground (id.). Under the final rule, OSHA
will consider any device insulated for the voltage, and that allows an
employee to apply or remove the ground from a safe position, to be a
live-line tool for the purposes of paragraphs (f)(1) and (f)(2).
OSHA based the corresponding paragraphs in the proposed rule on
existing Sec. 1910.269(n)(6) and (n)(7). Subsequent to the publication
of existing Sec. 1910.269 in 1994, some electric utilities complained
that lines and equipment operating at 600 volts or less cannot always
accommodate the placement and removal of a protective ground by a line-
line tool. OSHA, therefore, proposed alternatives to enable employees
to place protective grounds on this equipment in a manner that would
still provide adequate protection. The proposal would have permitted
the use of insulated equipment other than live-line tools for attaching
protective grounds to, and removing them from, lines and equipment
operating at 600 volts or less: (1) If the employer ensured that the
line or equipment was not energized at the time or (2) if the employer
could demonstrate that the employee would be protected from any hazard
that could develop if the line or equipment was energized. For example,
an employee could connect test equipment to a line to be grounded, and
than an employee wearing rubber insulating gloves could apply the
protective ground while the test equipment indicated that the line was
deenergized. After the ground was in place, an employee could remove
the test equipment.
Two commenters supported the proposal's approach to grounding lines
and equipment operating at 600 volts or less (Exs. 0201, 0227). One
additional commenter, who apparently supported the proposal,
recommended that OSHA recognize the use of devices other than live-line
tools for removing grounds at voltages less than 600 volts (Ex. 0212).
This commenter cited the difficulty in ``situations such as a pad mount
transformer, [in which] the use of a live line tool is impractical due
[to] space constraints and equipment design'' (id.). There was no
opposition to this part of proposed paragraphs (f)(1) and (f)(2), so
OSHA is adopting the proposed exception for lines or equipment operated
at 600 volts or less in this final rule.
Some rulemaking participants recommended that OSHA revise the
language in proposed paragraph (f)(2) to provide additional protection
for employees who are removing grounds from deenergized lines (Exs.
0162, 0230; Tr. 900-901). Mr. James Tomaseski with IBEW described the
problem and recommended a solution as follows:
The removal of protective grounds has caused many fatal
accidents over the years. As far back as the IBEW has maintained
accident records, removal of grounds in the wrong sequence has been
the principal factor in these grounding accidents.
One might assume that the same hazard exists during installation
of the grounds, but the situation is actually different. The
accident always occurs when an employee is in the process of
removing a ground potential clamp from one of the number of grounds
that are connected in the same location on the pole or structure.
Mistake is made when a ground end is removed and the other end
is connected to the phase conductor, and usually because of induced
voltage from a parallel or crossing energized circuit, the employee
ends up holding an energized ground clamp in his or her hand while
wearing only leather gloves.
This can be rectified by prescribing a work rule that, when more
than one ground end connection is assembled in the same general area
on the pole or the structure, all phase conductor ends must be
removed first before any ground ends are removed. This is consistent
with the new code language that Subcommittee 8 of the National
Electric Safety Code has adopted to address this problem. [Tr. 900-
901]
OSHA agrees that the process of removing grounds can be even more
dangerous than installing them. As noted earlier, if a worker removes
the grounded end of a grounding cable before the line end, the worker,
who typically will not be using a live-line tool or other form of
protective equipment, will be in contact with any residual voltage on
the ``deenergized'' line or equipment, which may be from induced
voltage or voltage backfeed. As Mr. Tomaseski notes, this situation has
resulted in fatal accidents (Ex. 0004 \419\). However, the final rule
prohibits the practice of removing the ground end after the line or
equipment end, including when the grounding cables are crossed or
parallel. Although the rule does not prescribe a particular method of
installing and removing parallel or crossed conductors, OSHA expects an
employer's work rules and training to adequately ensure the correct
order of removal of grounds however employees install them. Depending
on the circumstances, the employer may have to instruct employees to
remove all phase conductor ends first so as to avoid confusion between
multiple grounds. For the reasons explained by IBEW, the Agency does
not consider a work rule that simply repeats the OSHA standard to be
adequate to prevent employees from removing the grounded end of the
wrong cable in circumstances in which it is reasonably likely that
employees will mistake one ground for another during the removal
process. If the employer's work methods could cause confusion for
employees regarding the identity of a cable or cable end, then the
employer must design the work rules and training to prevent employees
from removing the ground ends of cables still attached at their line or
equipment ends.
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\419\ See, for example, the two accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=200780245&id=922914.
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In addition, note that, during the periods before employees install
all of the grounds and after employees remove the first end of a
ground, the line or equipment involved must be considered as energized
(under final Sec. 1926.960(b)(2)). As a result, the live work
provisions in final Sec. 1926.960(c) apply during these periods. The
employer's work rules and training must also account for this
requirement. For example, when an employee cuts a deenergized and
grounded conductor, unless both sides of the cut are grounded or
connected by a bonding jumper, the employee must treat as energized the
end that is not connected to ground when he or she is making the cut.
In this case, the employer's work rules must either provide for
grounding
[[Page 20519]]
both sides of the cut or ensure that the employee complies with the
minimum approach-distance requirements with respect to the ungrounded
end of the conductor.
As the preamble to the proposal noted, with certain underground
cable installations, the current from a fault at one location along the
cable can create a substantial potential difference between the earth
at that location and the earth at other locations (70 FR 34875). Under
normal conditions, this is not a hazard. However, if an employee is in
contact with a remote ground (by being in contact with a conductor
grounded at a remote station), he or she can be exposed to the
difference in potential (because he or she also is in contact with the
local ground). To protect employees in such situations, final paragraph
(g) prohibits grounding cables at remote locations if a hazardous
potential transfer could occur under fault conditions. OSHA adopted
this provision from existing Sec. 1910.269(n)(8), which has no
counterpart in existing Subpart V. Mr. James Junga with Local 223 of
the Utility Workers Union of America expressed support for this
provision (Ex. 0197). OSHA is adopting paragraph (g) without
substantive change from the proposal.
Paragraph (h) addresses the removal of grounds for test purposes.
Employers may permit employees to remove grounds for test purposes
following the procedure specified by paragraph (h). Existing Subpart V
contains a comparable requirement in Sec. 1926.954(g). However, the
existing standard simply requires employees to take extreme caution
when removing grounds for testing. In the preamble to the proposed
rule, OSHA indicated that it did not believe that the existing language
contains sufficient safeguards for employees (70 FR 34875). Therefore,
the Agency is adopting performance criteria for testing procedures.
OSHA took the language in final paragraph (h) from existing Sec.
1910.269(n)(9). During the test procedure, the employer must: (1)
Ensure that each employee uses insulating equipment, (2) isolate each
employee from any hazards involved, and (3) implement any additional
measures necessary to protect each exposed employee in case the
previously grounded lines and equipment become energized. OSHA believes
that the final rule protects employees better than the existing rule.
The Agency received no comments on this provision in the proposal and
is adopting it without substantive change from the proposal.
14. Section 1926.963, Testing and Test Facilities
Section 1926.963 of the final rule contains safety work practices
covering electrical hazards arising from the special testing of lines
and equipment (namely, in-service and out-of-service, as well as new,
lines and equipment) to determine maintenance needs and fitness for
service. Generally, the NESC specifies the need to conduct tests on new
and idle lines and equipment as part of normal checkout procedures, in
addition to maintenance evaluations. As stated in paragraph (a), final
Sec. 1926.963 applies only to testing involving interim measurements
using high voltage, high power, or combinations of both high voltage
and high power, as opposed to testing involving continuous measurements
as in routine metering, relaying, and normal line work.
OSHA adopted this section from existing Sec. 1910.269(o). Existing
Subpart V has no counterpart to the requirements in this section. In
the preamble to the proposal, the Agency stated its belief that
employees perform these high-voltage and high-current tests during
construction work and that employees and employers would benefit from
the inclusion of these provisions in the construction standard instead
of a reference to Sec. 1910.269 (70 FR 34876). However, in the
proposal, OSHA requested comments on the need to include proposed Sec.
1926.963 in Subpart V.
The Agency received little response to this request for comments,
but commenters who did respond supported the inclusion of proposed
Sec. 1926.963 in the final rule. (See, for example, Exs. 0126, 0175,
0186, 0213.) TVA expressed its support as follows:
Our experience shows that the tests performed before new
equipment and conductors are energized for electrical service on the
system may be performed by either the construction contractor or the
owner's maintenance and operations employees. It is recommended that
the requirements in 1910.269(o) be repeated in proposed Sec.
1926.963. [Ex. 0213]
With the endorsement of these commenters, OSHA included Sec.
1926.963 on testing and test facilities in the final rule.
For the purposes of this section, OSHA assumes that high-voltage
testing involves voltage sources having sufficient energy to cause
injury and having magnitudes generally in excess of 1,000 volts,
nominal. High-power testing involves sources of fault current, load
current, magnetizing current, or line dropping current for testing,
either at the rated voltage of the equipment under test or at lower
voltages. Final Sec. 1926.963 covers such testing in laboratories, in
shops and substations, and in the field. However, the Agency believes
that testing in laboratories and shops will almost always fall under
final Sec. 1910.269(o), rather than final Sec. 1926.963.
Examples of typical special tests in which employees use either
high-voltage sources or high-power sources as part of operation,
maintenance, and construction of electric power transmission and
distribution systems include cable-fault locating, large capacitive
load tests, high current fault-closure tests, insulation-resistance and
leakage tests, direct-current proof tests, and other tests requiring
direct connection to power lines.
Excluded from the scope of final Sec. 1926.963 are routine
inspection- and maintenance-type measurements made by qualified
employees for which the hazards associated with the use of intrinsic
high-voltage or high-power sources require only the normal precautions
specified by Subpart V. The work practices for these routine tests
would have to comply with the rest of final Subpart V. Because this
type of testing poses hazards that are identical to other types of
routine electric power transmission and distribution work, OSHA
believes that the requirements of final Subpart V, other than Sec.
1926.963, adequately protect employees performing these tests. Two
typical examples of such excluded test work procedures would be
``phasing-out'' testing and testing for a ``no voltage'' condition. To
clarify the scope of this section, OSHA included a note to this effect
after paragraph (a).
Paragraph (b)(1), which is being adopted without substantive change
from the proposal, requires employers to establish and enforce work
practices governing employees engaged in certain testing activities.
These work practices delineate precautions that employees must observe
for protection from the hazards of high-voltage or high-power testing.
For example, if an employer uses high-voltage sources in the testing,
the employer must institute safety practices under paragraph (b)(1) to
protect employees against such typical hazards as inadvertent arcing or
voltage overstress destruction, as well as accidental contact with
objects that have induced voltage from electric field exposure. If an
employer uses high-power sources in the testing, the employer must
establish safety practices to protect employees against such typical
hazards as ground voltage rise, as well as exposure to excessive
[[Page 20520]]
electromagnetic forces associated with the passage of heavy current.
These practices apply to work performed at both permanent and
temporary test areas (that is, areas permanently located in
laboratories or shops or in temporary areas located in the field). At a
minimum, the safety work practices include:
(1) Safeguards for the test area to prevent inadvertent contact
with energized parts,
(2) Safe grounding practices,
(3) Precautions for the use of control and measuring circuits, and
(4) Periodic checks of field test areas.
Final paragraph (b)(2) complements the general rule on the use of
safe work practices in test areas with a requirement that employers
ensure that each employee involved in these safety test practices
receives training in safe work practices upon his or her initial
assignment to the test area. This paragraph simply makes explicit one
type of training required in any event by the general training
provisions in final Sec. 1926.950(b). Paragraph (b)(2) of final Sec.
1926.963 also requires the employer to provide retraining as required
by final Sec. 1926.950(b). OSHA is adopting paragraph (b)(2) of final
Sec. 1926.963 without substantive change from the proposal.
Although specific work practices used in test areas generally are
unique to a particular test, three basic elements affecting safety are
commonly present to some degree at all test sites: Safeguarding,
grounding, and the safe use of control and measuring circuits. By
considering safe work practices in these three categories, OSHA
provided a performance-oriented standard applicable to high-voltage and
high-power testing and test facilities.
OSHA believes that employers can best achieve safeguarding when
they provide it both around and within test areas. By controlling
access to all parts that are likely to become energized by either
direct or inductive coupling, the standard will prevent accidental
contact by employees. Within test areas, whether temporary or
permanent, employers can achieve a degree of safety by ensuring that
employees observe safeguarding practices that control access to test
areas. Therefore, paragraph (c)(1), which is being adopted without
substantive change from the proposal, requires that employers provide
such safeguarding if the test equipment or apparatus under test could
become energized as part of the testing by either direct or inductive
coupling. A combination of guards \420\ and barriers \421\ or
barricades \422\ can provide protection to all employees in the
vicinity of the testing. In final paragraph (c)(1) and elsewhere in
paragraphs (b) and (c) of final Sec. 1926.963, OSHA changed the words
``guarding'' and ``guarded'' to ``safeguarding'' and ``safeguarded,''
respectively, to clarify when employers may use protective measures
other than guards, such as barricades.
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\420\ A guard is a physical barrier to an area or hazard. It is
usually an enclosure.
\421\ According to final Sec. 1926.968, a ``barrier'' is ``[a]
physical obstruction that prevents contact with energized lines or
equipment or prevents unauthorized access to a work area.'' Fences
and walls are examples of barriers.
\422\ According to final Sec. 1926.968, ``barricade'' is ``[a]
physical obstruction such as tapes, cones, or A-frame type wood or
metal structures that provides a warning about, and limits access
to, a hazardous area.''
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Paragraph (c)(2), which is being adopted without substantive change
from the proposal, requires employers to guard permanent test areas,
such as laboratories, by having them completely enclosed by walls or
some other type of physical barrier. In the case of field testing,
paragraph (c)(3) provides a level of safety for temporary test sites
comparable to that achieved in permanent test areas. For these areas,
if employers do not provide permanent fences or gates, employers must
either (1) use distinctively colored safety tape--approximately waist
high--with safety signs attached or (2) station one or more observers
to monitor the test area. Paragraph (c)(3), which is being adopted
without substantive change from the proposal, also accepts safeguarding
of test areas by any barriers or barricades that limit access to the
test area in a manner that is physically and visually equivalent to the
safety tape with signs that employers can use under paragraph
(c)(3)(i).
Since failing to remove a temporary safeguarding means when it is
not required can severely compromise its effectiveness, employers must
make frequent safety checks of the safeguarding means to monitor its
use. For example, leaving barriers in place for a week when the
employer performs testing only an hour or two per day is likely to
result in disregard for the barriers. Accordingly, final paragraph
(c)(4) requires employers to ensure the removal of temporary safeguards
when they are no longer needed for the protection of employees.\423\
OSHA changed the word ``barrier'' in this paragraph to ``safeguards''
because ``safeguards'' more accurately describes the protective
measures required by paragraph (c)(3) than barriers.
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\423\ Employees who serve as test observers under final
paragraph (c)(3)(iii) need not leave the area. However, they no
longer function as test observers when the protection they provide
is no longer needed.
---------------------------------------------------------------------------
Suitable grounding is another important work practice that
employers can use to protect employees from the hazards of high-voltage
or high-power testing. If employers use high currents in the testing,
they can use an isolated ground-return conductor, adequate for the
service, so that heavy current, with its attendant voltage rise, will
not pass in the ground grid or the earth. Another safety consideration
involving grounding is that employers should maintain at ground
potential all conductive parts accessible to the test operator while
the equipment is operating at high voltage. Final paragraph (d)
contains requirements for proper grounding at test sites.
Final paragraph (d)(1) requires that employers establish and
implement safe grounding practices for test facilities that will ensure
proper grounding of conductive parts accessible to the test operator
and that will ensure that all ungrounded terminals of test equipment or
apparatus under test are treated as energized until determined to be
deenergized by tests. The final rule drops the exception for ``portions
of the equipment that are isolated from the test operator by guarding''
specified in proposed paragraph (d)(1) because guarded parts of
equipment are not accessible to the operator.
Paragraph (d)(2), which is being adopted without substantive change
from the proposal, requires employers to ensure either that visible
grounds are applied automatically, or that employees using properly
insulated tools manually apply visible grounds, to the high-voltage
circuits. The grounds must be applied after the circuits are
deenergized but before employees perform work on the circuit or on the
item or apparatus under test. This paragraph also requires common
ground connections to be solidly connected to the test equipment and
apparatus under test.
Paragraph (d)(3), which is being adopted without substantive change
from the proposal, addresses hazards resulting from the use of
inadequate ground returns. Inadequate ground returns can result in a
voltage rise in the ground grid or in the earth whenever high currents
occur during the testing.\424\ This paragraph requires the use of an
isolated ground return so that no intentional passage of current, with
[[Page 20521]]
its attendant voltage rise, can occur in the ground grid or in the
earth. However, under some conditions, it may be impractical to provide
an isolated ground return. In such cases, it would not be reasonable to
require an isolated ground-return conductor system. Therefore, final
paragraph (d)(3) provides an exception to the requirement for an
isolated ground return if the employer cannot use isolated ground
returns because of the distance between the test site and the electric
energy source and if the employer protects employees from hazardous
step and touch potentials that may develop.\425\ Employers must always
consider the possibility of voltage gradients developing in the earth
during impulse, short-circuit, inrush, or oscillatory conditions.
Examples of acceptable protection from step and touch potentials
include suitable electrical protective equipment and the removal of
employees from areas that may expose them to hazardous potentials.
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\424\ High current can occur during high-voltage testing, in
which case the testing would also be high-power testing.
\425\ The term ``step and touch potentials'' refers to voltages
that can appear between the feet of an observer or between his or
her body and a grounded object.
---------------------------------------------------------------------------
A note following final paragraph (d)(3)(ii) indicates that Appendix
C contains information on measures employers can take to protect
employees from hazardous step and touch potentials. Mr. Brad Davis with
BGE noted that IEEE Std 80, Guide for Safety in AC Substation
Grounding, is a good reference for guidance on protecting against
hazardous step and touch potentials (Ex. 0126). OSHA reviewed IEEE Std
80-2000 and agrees that it does provide useful guidance on measures to
protect employees from hazardous differences in electric potential,
even though it applies to substation grounding rather than to high-
voltage and high-power testing. Therefore, OSHA included references to
this standard in both Appendix C, Protection from Step and Touch
Potentials, and Appendix G, Reference Documents.
Final paragraph (d)(4) addresses situations in which grounding
through the power cord of test equipment would prevent employers from
taking satisfactory measurements or would result in greater hazards for
test operators. Normally, an equipment grounding conductor in the power
cord of test equipment connects it to a grounding connection in the
power receptacle. However, in some circumstances, this practice can
prevent satisfactory measurements, or current induced in the grounding
conductor can cause a hazard to employees. If these conditions exist,
the use of the equipment grounding conductor within the cord would not
be mandatory. In such situations, final paragraph (d)(4) requires the
employer to use a ground clearly indicated in the test set up (for
example, a ground with a distinctive appearance), and the employer must
demonstrate that the ground used affords safety equivalent to the
protection afforded by an equipment grounding conductor in the power
supply cord. OSHA reworded this paragraph in the final rule for
clarity.
Final paragraph (d)(5) addresses grounding after tests and requires
the employer to ensure that a ground is placed on the high-voltage
terminal and any other exposed terminals when any employee enters the
test area after equipment is deenergized. In the case of high
capacitance equipment or apparatus, before any employee applies the
direct ground, the employer must discharge the equipment or apparatus
through a resistor having an adequate rating for the available energy.
A direct ground must be applied to exposed terminals after the stored
energy drops to a level at which it is safe to do so. OSHA adopted this
paragraph substantially as proposed. The Agency reworded paragraph
(d)(5)(i) to explicitly require the employer to discharge equipment or
apparatus before a direct ground is applied. The proposed rule implied
this requirement by ordering paragraph (d)(5)(i), which required
employers to discharge the equipment or apparatus, before paragraph
(d)(5)(ii), which required the application of a direct ground.
Paragraph (d)(6), which is being adopted without substantive change
from the proposal, addresses the hazards associated with field testing
in which employers use test trailers or test vehicles. This paragraph
requires that the chassis of such vehicles be grounded and further
requires employers to protect employees, by bonding, insulation, or
isolation, against hazardous touch potentials with respect to the
vehicle, instrument panels, and other conductive parts accessible to
the employees. The following examples describe the protection provided
by each of these methods:
(1) Protection by bonding: Provide, around the vehicle, an area
covered by a metallic mat or mesh of substantial cross-section and low
impedance, with the mat or mesh bonded to the vehicle at several points
and to an adequate number of driven ground rods or, where available, to
an adequate number of accessible points on the station ground grid. All
bonding conductors must be of sufficient electrical size to keep the
voltage developed during maximum anticipated current tests at a safe
value. The mat must be of a size that precludes simultaneous contact
with the vehicle and with the earth or with metallic structures not
adequately bonded to the mat.
(2) Protection by insulation: Provide, around the vehicle, an area
of dry wooden planks covered with rubber insulating blankets. The
physical extent of the insulated area must be sufficient to prevent
simultaneous contact between the vehicle, or the ground lead of the
vehicle, and the earth or metallic structures in the vicinity.
(3) Protection by isolation: Provide an effective means to exclude
employees from any area where they could make simultaneous contact
between the vehicle (or conductive parts electrically connected to the
vehicle) and other conductive materials. Employers may use a
combination of barriers, together with effective, interlocked gates, to
ensure that the system is deenergized when an employee enters the test
area.
Finally, a third category of safe work practices applicable to
employers performing testing work, which complements the first two
safety work practices of safeguarding and grounding, involves work
practices associated with the installation of control and measurement
circuits used at test facilities. Employers must adopt the practices
necessary for the protection of personnel and equipment from the
hazards of high-voltage or high-power testing for every test using
special signal-gathering equipment (that is, meters, oscilloscopes, and
other special instruments). In addition, special settings on protective
relays and reexamination of backup schemes may be necessary to ensure
an adequate level of safety during the tests or to minimize the effects
of the testing on other parts of the system under test. Accordingly,
final paragraphs (e)(1) through (e)(4) address the principal safe work
practices associated with control and measuring circuits used in the
test area.
Generally, control wiring, meter connections, test leads, and
cables should remain within the test area. Paragraph (e)(1), which is
being adopted without substantive change from the proposal, contains
requirements to minimize hazards involving test wiring routed outside
the test area. The employer may not run control wiring, meter
connections, test leads, or cables from a test area unless contained in
a grounded metallic sheath and terminated in a grounded metallic
enclosure or unless the employer takes other precautions that it can
demonstrate will provide employees
[[Page 20522]]
with equivalent safety, such as guarding the area so that employees do
not have access to parts that could be hazardous.
Paragraph (e)(2), which is being adopted without substantive change
from the proposal, prevents possible hazards that arise from
inadvertent contact with energized accessible terminals or parts of
meters and other test instruments. Employers must isolate meters and
instruments with such terminals or parts from employees performing
tests. If an employer provides isolation by locating test equipment in
metal compartments with viewing windows, the employer must also provide
interlocks that interrupt the power supply when someone opens the
compartment cover.
Paragraph (e)(3) of the final rule addresses protecting temporary
wiring and its connections from damage. This paragraph requires the
employer to protect temporary wiring and its connections against
damage, accidental interruptions, and other hazards. This paragraph
also requires employers to keep the functional wiring used for the test
set-up (that is, signal, control, ground, and power cables) separate
from each other to the maximum extent possible, thereby minimizing the
coupling of hazardous voltages into the control and measuring circuits.
Paragraph (e)(3) in the proposal would have required employers to
secure ``[t]he routing and connections of temporary wiring'' against
hazards. Paragraph (e)(3) of the final rule clarifies that the employer
has to protect the temporary wiring and its connections against
hazards.
Paragraph (e)(4) of the final rule identifies a final safety work
practice requirement related to control circuits. This paragraph, which
is being adopted without substantive change from the proposal, requires
the presence of a test observer in the test area during the entire test
period if employees will be in the area. The test observer must be
capable of immediately deenergizing all test circuits for safety
purposes.
Since the conditions for conducting field tests differ in important
respects from those for laboratory tests, employers must take extra
care to ensure appropriate levels of safety. Under field test
conditions, employers usually do not provide permanent fences and gates
for isolating the field test area, nor is there a permanent conduit for
the instrumentation and control wiring. Additional hazards include
sources of high-voltage electric energy in the vicinity, other than the
source of test voltage.
It is not always possible in the field for the employer to erect
fences and interlocked gates to prevent employee ingress into a test
area, as is possible during laboratory testing. Consequently, as
described earlier under the summary and explanation for final paragraph
(c)(3), employers must use readily recognizable means to discourage
such ingress during field testing. Accordingly, final paragraph (f)(1)
requires employers to adopt safety practices that provide for a safety
check of temporary and field test areas before employees begin each
group of continuous tests (that is, a series of tests conducted one
immediately after another). Final paragraph (f)(2) provides that the
test operator responsible for the testing verify, before the initiation
of a continuous period of testing, the status of several safety
conditions. These conditions include the state and placement of
barriers and safeguards, the condition of status signals, the marking
and availability of disconnects, the provision of clearly identifiable
ground connections, the provision and use of necessary personal
protective equipment, and the separation of signal, ground, and power
cables. OSHA adopted paragraphs (f)(1) and (f)(2) without substantive
change from the proposal.
Section 1926.964, Overhead Lines and Live-Line Barehand Work
As noted in paragraph (a)(1), Sec. 1926.964 of the final rule
applies to work performed on or near overhead lines and equipment. The
types of work performed on overhead lines and addressed by this section
include the installation and removal of overhead lines, live-line
barehand work, and work on towers and structures, which typically
expose employees to the hazards of falls and electric shock.
Section 1926.955 of existing Subpart V covers overhead lines. As
OSHA noted in the preamble to the proposal, several requirements in the
existing standard are redundant, and the Agency believes the existing
section needs better organization (70 FR 34878). For example, existing
paragraphs (c) and (d) both apply to the installation of lines parallel
to existing lines. Existing paragraph (c)(3) requires the employer to
ground lines being installed where there is a danger of hazardous
induced voltage, unless the employer makes provisions to isolate or
insulate employees. Paragraph (d)(1) of existing Sec. 1926.955
contains a similar requirement, and the rest of paragraph (d) specifies
exactly how employers are to install the grounding.
Paragraph (q) of existing Sec. 1910.269 also addresses work on
overhead lines. When OSHA proposed to revise Subpart V, the Agency
stated that it believed that ``the newer standard is much better
organized, contains no redundancies, and better protects employees than
the older construction standard'' (70 FR 34878). Therefore, the Agency
used existing Sec. 1910.269(q), rather than existing Sec. 1926.955,
as the base document in developing proposed Sec. 1926.964. However,
OSHA also proposed requirements for Sec. 1926.964 that the Agency took
from existing Sec. 1926.955 pertaining specifically to construction
work. (Paragraph (q) of existing Sec. 1910.269 does not contain these
requirements, because it does not apply to construction.) For example,
OSHA included the requirements of existing Sec. 1926.955(b), which
applies to metal-tower construction, in the proposed revision of
Subpart V.
Paragraph (a)(2), which is being adopted without substantive change
from the proposal, requires the employer to determine that elevated
structures such as poles and towers are strong enough to withstand the
stresses imposed by the work employees will perform on them. For
example, if the work involves removing and reinstalling an existing
line on a utility pole, the pole must withstand the weight of the
employee (a vertical force) and the forces resulting from the release
and replacement of the overhead line (a vertical and possibly a
horizontal force). The additional stress involved may cause the pole to
break, particularly if the pole is rotted at its base. If the pole or
structure cannot withstand the imposed loads, the employer must
reinforce the pole or structure so that failure does not occur. This
rule protects employees from hazards posed by the failure of a pole or
other elevated structure. OSHA took this requirement, which is
equivalent to existing Sec. 1926.955(a)(2), (a)(3), and (a)(4), from
existing Sec. 1910.269(q)(1)(i).
In ascertaining whether a wood pole is safe to climb, as required
under paragraph (a)(2), it is important to check the actual condition
of the pole for the presence of decay or other conditions adversely
affecting the strength of the pole.\426\ Appendix D to Subpart V
contains methods of inspecting and testing the condition of wood
structures before employees climb those structures. OSHA took these
methods,
[[Page 20523]]
which employers can use in ascertaining whether a wood structure is
capable of sustaining the forces imposed by an employee climbing it,
from Appendix D to existing Sec. 1910.269. Note that the employer also
must ascertain whether the pole is capable of sustaining any additional
forces imposed on it during the work, such as the weight of employees
working on it, the weight of any new or replaced equipment installed on
it, and forces resulting from putting tension on conductors and guys. A
note to this effect follows paragraph (a)(2). The note also references
Appendix D.
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\426\ In some cases, the host employer will know about the
condition of a pole, such as when the host employer has results from
a pole-inspection program. Host employers must pass any such
information to employees (as required by final Sec. 1926.952(a)(1))
and contractors (as required by final Sec. 1926.950(c)(1)(ii)).
However, in most cases, the employee at the worksite will still need
to inspect the structure for deterioration to determine whether it
is safe to climb.
---------------------------------------------------------------------------
The employer can comply with final paragraph (a)(2) by ensuring
that the design of support structures can withstand the stresses
involved, training employees in proper inspection and evaluation
techniques, and enforcing company rules that adhere to the standard.
OSHA notes that employees in the field do not necessarily have
structural engineering skills, so in many situations--such as those
involving the installation of new, heavier, equipment in place of
older, lighter, equipment--the employer might need to have its
engineering staff conduct engineering analyses to ensure that the pole
can withstand the stresses involved. (Typically, utilities perform this
task in the initial design of the system or when they plan changes to
it.) In such situations, the Agency still expects the employer to have
the determination of the condition of the pole or structure made at the
worksite by an employee who is capable of making this determination.
When employees handle a pole near overhead lines, it is necessary
to prevent the pole from contacting exposed, energized lines. Paragraph
(a)(3)(i) of final Sec. 1926.964 prohibits letting the pole come into
direct contact with exposed, energized overhead conductors. One measure
commonly used to prevent such contact involves pulling conductors away
from the area where the pole will go. OSHA took final paragraph
(a)(3)(i), which is equivalent to existing Sec. 1926.955(a)(5)(i),
from existing Sec. 1910.269(q)(1)(ii).
Mr. Brian Erga with ESCI recommended that OSHA revise this section
to specify the measures that employers must take if employees bring
poles within the minimum approach distance, explaining:
Poles whether wood, steel or concrete are conductive, often very
conductive, and should never enter MAD without insulated cover-up.
However, the task of taking poles into MAD is conducted thousands of
times each day across the US. OSHA needs to insure that safe work
practices are used when working with poles. [Ex. 0155]
Paragraph (a)(3)(i) of the final rule protects employees against
injury from contact with conductors knocked down by poles being set,
moved, or removed. OSHA did not design this paragraph primarily to
protect against electric shock caused by approaching too closely to
energized parts. OSHA agrees with Mr. Erga that poles are conductive
and that employees must not take them within the minimum approach
distance of energized parts. However, final Sec. 1926.960(c)(1)(iii)
already prohibits employees from taking any conductive object closer to
exposed energized parts than the employer's established minimum
approach distance, unless employers take certain protective measures.
The Agency believes that it is unnecessary to repeat those requirements
or alter them here. However, it is possible that the preamble to the
proposal prompted Mr. Erga's comment; the preamble indicated that
``[m]easures commonly used to prevent . . . contact [between poles and
lines] include installation of insulating guards on the pole'' (70 FR
34879). In light of Mr. Erga's apparent confusion, OSHA did not include
this example in the final explanation for paragraph (a)(3)(i). In any
event, Mr. Erga's recommendation does not protect employees from injury
by conductors knocked down by poles. Therefore, OSHA is adopting
paragraph (a)(3)(i) substantively as proposed.
Paragraph (a)(3)(ii) requires the employer to ensure that employees
who handle a pole while setting, moving, or removing it near an exposed
energized overhead conductor use electrical protective equipment or
insulated devices and do not contact the pole with uninsulated parts of
their bodies. OSHA took this provision from existing Sec.
1910.269(q)(1)(iii). NIOSH supported proposed paragraph (a)(3)(ii),
noting that ``[e]lectrocutions have occurred when ground workers not
wearing PPE were guiding poles into holes and a powerline was
contacted'' (Ex. 0130). OSHA is adopting paragraph (a)(3)(ii) without
change from the proposal.
Existing Sec. 1926.955(a)(6)(i), which OSHA did not adopt in final
Sec. 1926.964, requires employers to ensure that employees standing on
the ground do not contact equipment or machinery that is working
adjacent to energized lines or equipment, unless the employees are
using suitable electrical protective equipment. The final rule covers
the hazards of using mechanical equipment near energized parts in Sec.
1926.959, discussed earlier in this section of the preamble, and the
Agency does not believe that there is a need for redundancy in Sec.
1926.964. In fact, OSHA designed the final rule to eliminate the
redundant and conflicting requirements contained in existing Subpart V.
OSHA notes that it also left existing Sec. 1926.955(a)(5)(ii),
(a)(6)(ii), and (a)(8) out of final Sec. 1926.964 because final Sec.
1926.959 already adequately covers the hazards addressed by these
provisions (that is, hazards related to operation of mechanical
equipment near energized parts).
Paragraphs (a)(3)(i) and (a)(3)(ii) protect employees from hazards
caused by falling power lines and by the pole's contacting the line.
They apply in addition to other applicable provisions, including
requirements in final Sec. 1926.959(d) for operations involving
mechanical equipment and in final Sec. 1926.960(c)(1)(iii) for minimum
approach distances.
To protect employees from falling into holes dug for poles,
paragraph (a)(3)(iii), which is being adopted without substantive
change from the proposal, requires employers to physically guard the
holes, or ensure that employees attend the holes, whenever anyone is
working nearby.\427\ OSHA took this provision, which is equivalent to
existing Sec. 1926.955(a)(7), from existing Sec. 1910.269(q)(1)(iv).
---------------------------------------------------------------------------
\427\ For the purpose of Sec. 1926.964(a)(3)(iii), ``nearby''
means that an employee on the ground is near enough to the hole that
he or she could fall into it.
---------------------------------------------------------------------------
Paragraph (b) addresses the installation and removal of overhead
lines. OSHA took the provisions contained in this paragraph from
existing Sec. 1910.269(q)(2), which OSHA based in large part on
existing Sec. 1926.955(c) (stringing and removing deenergized
conductors) and Sec. 1926.955(d) (stringing adjacent to energized
lines). However, the final rule, as with existing Sec. 1910.269(q)(2),
combines these provisions into a single paragraph (b). OSHA believes
that these provisions, which combine and simplify the construction
requirements for stringing overhead lines, will be easier for employers
and employees to understand. OSHA added ``(overhead lines)'' after
``overhead conductors or cable'' in the introductory text to paragraph
(b) in the final rule to clarify that paragraph (b) uses these terms
synonymously.
Paragraph (b)(1) requires employers to take precautions to minimize
the possibility that conductors and cables, during installation and
removal, will contact energized power lines or equipment. This
paragraph requires
[[Page 20524]]
employers to do so by stringing conductors using the tension-stringing
method (which keeps the conductors off the ground and clear of
energized circuits) or by using barriers, such as rope nets and guards
(which physically prevent one line from contacting another). Employers
also may use equivalent measures. This paragraph protects employees
against electric shock and against the effects of equipment damage
resulting from accidental contact between the line and energized parts
during line installation and removal.
Ms. Salud Layton with the Virginia, Maryland and Delaware
Association of Electric Cooperatives asked the Agency to ``clarify that
this requirement is necessary to avoid hazards only when crossing or
paralleling existing energized cables and conductors'' (Ex. 0175).
OSHA generally agrees with this comment, but notes that the
required precautions are necessary whenever the lines can contact any
energized parts, not just existing energized cables and conductors.
Therefore, to clarify the rule, the Agency added the clause ``[w]hen
lines that employees are installing or removing can contact energized
parts'' at the beginning of final paragraph (b)(1).
Even though the precautions taken under paragraph (b)(1) minimize
the possibility of accidental contact, there is still a significant
residual risk that the line could contact energized parts during
installation or removal of the line. In the 1994 rulemaking on Sec.
1910.269, OSHA concluded that the hazards posed during line
installation or removal were equivalent to the hazards posed during the
operations of mechanical equipment near energized parts (59 FR 4406).
Employee exposure to hazardous differences in potential occurs if,
during installation or removal of the line, the conductor or the
equipment installing or removing the conductor contacts an energized
part. The methods of protection employers can apply also are the same
in both cases. Therefore, the Agency concluded that the approach
applied to the hazard associated with contact between mechanical
equipment and overhead lines also should apply to the hazard associated
with contact between an existing energized conductor and a line during
installation and removal of the line. Accordingly, paragraph (b)(2) of
proposed Sec. 1926.964 adopted the requirements of proposed Sec.
1926.959(d)(3) by reference for conductors, cables, and pulling and
tensioning equipment in situations in which employees install or remove
conductors or cables close enough to energized conductors that certain
failures (in the pulling or tensioning equipment, the conductor or
cable being pulled, or the previously installed lines or equipment)
could energize the pulling or tensioning equipment, conductor, or
cable. Therefore, the proposal essentially provided that the employer
would have to institute measures to protect employees from hazardous
differences in potential at the work location. (See the discussion of
final Sec. 1926.959(d)(3) and Appendix C to Subpart V for acceptable
methods of compliance.)
Mr. Brian Erga with ESCI recommended that the heading to paragraph
(b)(2) be shortened from ``Conductors, cables, and puling and
tensioning equipment'' to ``Pulling and Tensioning Equipment'' (Ex.
0155). Mr. Erga also proposed extensive new language for this
provision, explaining:
[ESCI's] proposed changes to 1926.694(b)(2) [use] current
industry safe work practices accepted in the electrical industry and
supported by IEEE 516 Section 7.5 and IEEE 1048 Section 10. These
changes are the current thinking of the industry and should be
followed to protect workers near mechanical equipment. [Id.]
As discussed earlier in this section of the preamble, Mr. Erga made
a similar proposal with respect to proposed Sec. 1926.959(d)(3) (id.).
OSHA rejected that proposal. (See the summary and explanation for final
Sec. 1926.959(d)(3), earlier in this section of the preamble.) The
Agency is declining to adopt Mr. Erga's proposal here for the same
reasons. In addition, OSHA believes that it is important for the final
rule to allow employers to set the same procedures for protecting
pulling and tensioning equipment as they set for other types of
mechanical equipment; the hazards, and the methods of protecting
employees, are the same. The Agency declines to change the heading for
this paragraph, as suggested by Mr. Erga, because this paragraph
applies not only to pulling and tensioning equipment, but to conductors
and cables as well. Therefore, OSHA adopted paragraph (b)(2)
substantially as proposed. In the final rule, OSHA replaced the word
``wire'' with ``conductor'' for consistency, as proposed Sec.
1926.964(b)(2) used these words interchangeably.
Mr. James Junga with Local 223 of the Utility Workers Union of
America requested clarification of proposed paragraph (b)(2) as it
applies to pulling underground cables up a pole (Ex. 0197). First, he
asked if this provision addressed the stress that the pulling operation
puts on the pole (id.). OSHA notes that it addressed these hazards in
final paragraph (a)(2), which requires the employer to determine that
elevated structures such as poles and towers are strong enough to
withstand the stresses imposed by the work employees will perform. In
making that determination, the employer must consider the stresses
imposed by pulling underground cables up a pole.
Second, Mr. Junga asked whether paragraph (b)(2) applies to pulling
operations when employees pull an underground cable up a pole between
energized conductors. OSHA considers an underground cable-pulling
operation to fall under the overhead line provisions whenever employees
pull the ``underground'' cable up a pole or other overhead structure
because the cable is an overhead line where the cable rises overhead.
Thus, the precautions in final paragraph (b)(2) apply when employees
pull an underground cable up a pole close enough to energized
conductors that the specified failures could energize the pulling or
tensioning equipment or the cable.
Paragraph (b)(3), which is being adopted without substantive change
from the proposal, requires the disabling of the automatic-reclosing
feature of the devices protecting any circuit for conductors energized
at more than 600 volts and that pass under conductors employees are
installing or removing. If the employer did not make the automatic-
reclosing feature inoperable, it would cause the circuit protective
devices to reenergize the circuit after they had tripped, exposing the
employees to additional or more severe injury.
Final paragraph (b)(1) requires the use of techniques that minimize
the possibility of contact between existing and new conductors. Final
paragraph (b)(2) requires the use of measures that protect employees
from hazardous differences in potential. These two paragraphs provide
the primary protection to employees installing conductors. Final
paragraph (b)(3) is a redundant form of protection; it provides an
additional measure of safety in case the employer violates the first
two provisions.\428\ Therefore, this paragraph applies only to circuit
reclosing devices designed to permit the disabling of the automatic-
reclosing feature. The Agency believes that the
[[Page 20525]]
combination of final paragraphs (b)(1), (b)(2), and (b)(3) will provide
effective protection to employees against the electrical hazards
associated with installing or removing lines near energized parts.
---------------------------------------------------------------------------
\428\ Disabling the reclosing feature of circuit protective
devices does not provide any protection against initial contact with
the energized circuit involved. It only prevents the devices from
reenergizing the circuit after they open it on a fault condition as
would occur, for example, when a line an employee is stringing drops
onto an energized conductor.
---------------------------------------------------------------------------
OSHA proposed paragraph (b)(4) to protect workers from the hazard
of induced voltage on lines they are installing near (and usually
parallel to) other energized lines. Proposed paragraph (b)(4) contained
supplemental provisions on grounding that would have applied, in
addition to grounding requirements elsewhere in Subpart V. The proposed
paragraph generally would have required employers to ground these lines
to minimize the voltage and protect employees handling the lines from
electric shock when there was a hazard from induced voltage.
Proposed paragraph (b)(4) provided that, before employees install
lines parallel to existing energized lines, the employer would have to
determine the approximate voltage to be induced in the new lines or
assume that the induced voltage would be hazardous. Additionally, the
proposal would have permitted employers to treat the line as energized
rather than comply with the grounding requirements contained in
proposed paragraph (b)(4). As proposed, paragraph (b)(4) contained five
requirements that would have applied unless: (a) The employer could
demonstrate that the lines being installed were not subject to the
induction of hazardous voltage or (b) the lines were treated as
energized. These provisions would have required employers to:
(1) Install grounds on each bare conductor in increments of no more
than 2 miles (proposed paragraph (b)(4)(i));
(2) Ensure that grounds remain in place until completion of the
installation between dead ends (proposed paragraph (b)(4)(ii));
(3) Remove grounds as the last phase of aerial cleanup (proposed
paragraph (b)(4)(iii));
(4) Install grounds at each work location and at all open dead-end
or catch-off points or the next adjacent structure when employees are
working on bare conductors (proposed paragraph (b)(4)(iv)); and
(5) Bond and ground bare conductors before splicing them (proposed
paragraph (b)(4)(v)).
Mr. Brian Erga with ESCI objected to the requirements in proposed
paragraph (b)(4), maintaining that the proposed provisions had serious
flaws that posed hazards to employees (Exs. 0155, 0471; Tr. 1254-1256).
He proposed alternative provisions to protect workers installing lines
from hazards associated with the lines becoming energized either
through contact with energized parts or by electromagnetic or
electrostatic induction (id.). He explained:
[S]everal paragraphs in the current section of OSHA 1910.269(q)
and the proposed section of OSHA 1926.964 are simply wrong and ``old
school.'' Much of the current and proposed regulations rely on
theories and beliefs that have been found to be totally incorrect
and in some cases deadly wrong.
OSHA 1910.269(q)(2)(iv) and 1926.964(b)(4)(i) requires:
(i) Each bare conductor shall be grounded in increments so that
no point along the conductor is more than 3.22 km (2 miles) from a
ground.
(ii) If employees are working on bare conductors, grounds shall
also be installed at each work location where these employees are
working and grounds shall be installed at all open dead-ends or
catch-off points or the next adjacent structure.
OSHA 1926.964(b)(4)(i) through (b)(4)(iv) provides no protection
and cannot be justified with today's knowledge of equipotential
grounding procedures. These procedures are not supported in any
industry published documents and contradicts IEEE 1048.
. . . ESCI has yet to find an industry expert who can explain
the reason for OSHA 1910.269(q)(2)(iv) and 1926.964(b)(4)(i). In
fact these procedures create lethal hazards on de-energized lines
and equipment for workers. Again, these rules are from the days when
we believed in safety of ``felt hats'' and the ``horse and buggy.''
Documented fatal accidents prove multiple sets of grounds on the
same de-energized line can create electrostatic induction at lethal
levels. On December 18, 2000, Connecticut Light and Power sustained
a fatal accident when a qualified worker was electrocuted on a
grounded static wire, of a de-energized and grounded line that was
grounded in multiple locations along the lines route . . . .
IEEE 1048-2003, Section 4.4.2 ``Magnetic coupling under normal
conditions'' discusses the hazard developed by closing the station
ground switches and installing grounds at the worksite (use of
multiple grounds at multiple locations along the line). This hazard
can be easily eliminated by grounding at one location; the worksite
with [an equipotential zone].
Other industry studies have shown that more than one personal
protective ground, installed at the work location, does nothing but
create additional hazards. [Ex. 0471]
Mr. Erga's comment convinced the Agency that multiple unnecessary
grounds can lead to injury and that proposed paragraph (b)(4), which
provided for multiple redundant grounds, is therefore insufficiently
protective. Furthermore, OSHA notes that other provisions in the
standard that require protective grounding impose performance
requirements that protect employees from hazardous differences in
potential. For example, final Sec. 1926.962(c) requires temporary
protective grounds to be placed on deenergized conductors to prevent
employee exposure to hazardous differences in electric potential.
Paragraph (d)(3)(iii) of final Sec. 1926.959 requires employers to
protect each employee from hazards that might arise from mechanical
equipment's contacting energized lines, including protection from
hazardous differences in electric potential. OSHA decided to adopt a
similar provision here. First, the Agency divided paragraph (b)(4) of
proposed Sec. 1926.964 into two paragraphs. Final paragraph (b)(4)(i),
which is described further later in this section of the preamble,
contains the first sentence from the introductory text to proposed
paragraph (b)(4) without substantive change. Paragraph (b)(4)(ii),
which replaces the last sentence of the introductory text to proposed
paragraph (b)(4) and proposed paragraphs (b)(4)(i) through (b)(4)(v),
sets the employer's obligation to protect employees from hazardous
differences in potential unless the lines employees are installing are
not subject to the induction of a hazardous voltage or unless the lines
are treated as energized. Paragraph (b)(4)(ii) of the final rule reads
as follows:
Unless the employer can demonstrate that the lines that
employees are installing are not subject to the induction of a
hazardous voltage or unless the lines are treated as energized,
temporary protective grounds shall be placed at such locations and
arranged in such a manner that the employer can demonstrate will
prevent exposure of each employee to hazardous differences in
electric potential.
OSHA also added a note following this paragraph, similar to the notes
to final Sec. Sec. 1926.959(d)(3)(iii) and 1926.962(c), indicating
that Appendix C contains guidelines for protecting employees from
hazardous differences in electric potential.
OSHA decided against adopting Mr. Erga's suggested regulatory
language. The Agency believes that his proposed language is too
detailed and that the requirement adopted in the final rule
appropriately states the objective in performance terms. OSHA, however,
considered Mr. Erga's suggested requirements and adopted several of
them as guidelines in Appendix C to final Subpart V for installing
protective grounding equipment to protect employees from hazardous
differences in potential.
As noted earlier, paragraphs (b)(4)(i) and (b)(4)(ii) of the final
rule require the employer to determine whether existing energized lines
will induce hazardous voltage when lines are installed parallel
[[Page 20526]]
to the existing lines. OSHA notes that the final rule does not provide
specific guidance for determining whether a hazard exists due to
induced voltage. The hazard depends not only on the voltage of the
existing line, but also on the length of the line employees are
installing and the distance between the existing line and the new one.
Electric shock, whether caused by induced or other voltage, poses two
different hazards. First, the electric shock could cause an involuntary
reaction, which could cause a fall or other injury. Second, the
electric shock itself could cause respiratory or cardiac arrest. If the
employer takes no precautions to protect employees from hazards
associated with involuntary reactions from electric shock, a hazard
exists if the induced voltage is sufficient to pass a current of 1
milliampere through a 500-ohm resistor. (The 500-ohm resistor
represents the resistance of an employee. The 1 milliampere current is
the threshold of perception.) If the employer protects employees from
injury due to involuntary reactions from electric shock, a hazard
exists if the resultant current would be more than 6 milliamperes (the
let-go threshold for women \429\). OSHA included a note to this effect
following final paragraph (b)(4).
---------------------------------------------------------------------------
\429\ Electric current passing through the body has varying
effects depending on the amount of the current. At the let-go
threshold, the current overrides a person's control over his or her
muscles. At that level, an employee grasping an object will not be
able to let go of the object. The let-go threshold varies from
person to person; however, there are accepted values for women, men,
and children. At 6 milliamperes, 5 percent of women will not be able
to let go. Thus, this is the accepted let-go threshold for women.
(See 41 FR 55698.)
---------------------------------------------------------------------------
Paragraph (b)(5) of the final rule requires reel-handling
equipment, including pulling and tensioning equipment, to be in safe
operating condition, as well as leveled and aligned. Proper alignment
of the stringing machines will help prevent failure of the equipment,
conductors, and supporting structures, which could result in injury to
workers. OSHA is adopting this provision without change from the
proposal.
The purpose of final paragraphs (b)(6), (b)(7), and (b)(8) is to
prevent failure of the line-pulling equipment and accessories. These
provisions, respectively, require the employer to ensure that employees
do not exceed load ratings (limits) of the equipment, require the
repair or replacement of defective pulling lines and accessories, and
prohibit the use of conductor grips on wire rope unless the
manufacturer designed such grips specifically for use in pulling wire
rope. OSHA considers equipment damaged beyond manufacturing
specifications or damaged to an extent that would reduce its load
ratings to be ``defective'' for the purposes of final paragraph (b)(7).
Manufacturers normally provide load limits and design specifications,
but employers also can find load limits and specifications in
engineering and materials handbooks (see, for example, The Lineman's
and Cableman's Handbook, 269-Ex. 8-5). OSHA adopted paragraphs (b)(6),
(b)(7), and (b)(8) without substantive revision from the proposal.
When employers use the tension stringing method, the pulling rig
(which takes up the pulling rope and thereby pulls the conductors into
place) is separated from the reel stands and tensioner (which pay out
the conductors and apply tension to them) by one or more spans (the
distance between the structures supporting the conductors). In an
emergency, the pulling equipment operator may have to shut down the
operation. Paragraph (b)(9), which is being adopted without substantive
change from the proposal, requires the employer to ensure that
employees maintain reliable communication between the reel tender and
the pulling-rig operator through two-way radios or other equivalent
means. OSHA designed this provision to ensure that, in case of
emergency at the conductor supply end, the pulling rig operator can
shut the equipment down before injury-causing damage occurs.
Paragraph (b)(10), which is being adopted without substantive
change from the proposal, prohibits the operation of the pulling rig
under unsafe conditions. OSHA included an explanatory note following
final paragraph (b)(10) providing examples of unsafe conditions.
Paragraph (b)(11), which is being adopted without substantive
change from the proposal, generally prohibits employees from working
directly beneath overhead operations or on the crossarm while a power-
driven device is pulling the conductor or pulling line and the
conductor or pulling line is in motion. Employees may perform work in
such positions only as necessary to guide the stringing sock or board
over or through the stringing sheave. This provision minimizes employee
exposure to injury resulting from the failure of equipment, conductors,
or supporting structures during pulling operations.
Under certain conditions, employees must perform work on
transmission and distribution lines while they remain energized.
Sometimes, employees use rubber insulating equipment or live-line tools
to accomplish this work. However, this equipment has voltage and other
limitations which make it impossible to insulate the employee
performing work on energized lines under all conditions. In such cases,
usually on medium- and high-voltage transmission lines, employees use
the live-line barehand technique to perform the work. When they perform
work ``bare handed,'' the employees work from an insulated aerial
platform and are electrically bonded to the energized line. In this
configuration, there is essentially no potential difference across the
worker's body, thereby protecting the employee from electric shock.
Final paragraph (c) addresses the live-line barehand technique.
OSHA took paragraph (c) from existing Sec. 1910.269(q)(3).
Existing Sec. 1926.955(e) contains similar requirements for live-line
bare hand work. The following summary and explanation of final Sec.
1926.964(c) outlines the substantive differences between this final
rule and the existing rules.
Because employees perform live-line barehand work on overhead
lines, OSHA proposed to place requirements for this type of work in the
section relating to work on overhead lines. This placement is
consistent with the placement of live-line barehand requirements in
existing Subpart V. However, it is technically possible to perform
live-line barehand work on other types of installations as well (in
substations, for example). In the preamble to the proposal, OSHA
requested comments on whether it should consolidate the live-line
barehand requirements with the other requirements relating to work on
energized lines contained in Sec. 1926.960.
OSHA received few comments on this issue. Most of the commenters
recommended leaving the live-line barehand requirements in the section
on overhead line work. (See, for example, Exs. 0162, 0186, 0227.) TVA
recommended moving the live-line bare hand requirements to Sec.
1926.960 to place all requirements related to work on energized lines
in one location (Ex. 0213). BGE recommended that the live-line barehand
requirements stand alone (Ex. 0126).
OSHA decided to keep the live-line barehand provisions with the
requirements for overhead line work. The Agency believes that nearly
all live-line barehand work is performed on overhead lines. In
addition, the inherent characteristics of the work and the required
minimum approach distances to grounded objects generally make it
difficult to use the live-line barehand technique on energized parts
not
[[Page 20527]]
installed overhead. However, OSHA is making changes to Sec. 1926.964
to clarify that paragraph (c) applies to all barehand work on energized
parts. The Agency is modifying the title of final Sec. 1926.964 and
the scope of this section, as set forth in paragraph (a)(1), to
indicate that this section applies to live-line barehand work, in
addition to overhead line work. Thus, final paragraph (c) applies to
live-line barehand work irrespective of whether employees perform this
work on overhead lines.
Final paragraph (c)(1) requires employers to train each employee
using, or supervising the use of, the live-line barehand method on
energized circuits in the technique and safety requirements of final
Sec. 1926.964(c). The training must conform to Sec. 1926.950(b).
Without this training, employees would not be able to perform this
highly specialized work safely. Proposed paragraph (c)(1) incorrectly
implied that only refresher training needed to meet proposed Sec.
1926.950(b). OSHA revised the language in this provision in the final
rule to make it clear that the employee must complete training
conforming to final Sec. 1926.950(b) and that all of the training
requirements in Sec. 1926.950(b) apply.
Before employees can start live-line barehand work, employers must
ascertain the voltage of the lines on which employees will be
performing work. This voltage determines the minimum approach distances
and the types of equipment that employees can use. If the voltage is
higher than expected, the minimum approach distance will be too small,
and the equipment may not be safe for use. Therefore, final paragraph
(c)(2) requires employers to make a determination, before any employee
uses the live-line barehand technique on energized high-voltage
conductors or parts, of the nominal voltage rating of the circuit, of
the clearances to ground of lines and other energized parts on which
employees will perform work, and of the voltage limitations of
equipment they will be using. OSHA is adopting this provision largely
as proposed. The Agency describes two key revisions in the following
paragraph.
First, the final rule clarifies that this information is in
addition to the information about existing conditions that is required
by final Sec. 1926.950(d). Second, final Sec. 1926.964(c)(2)(ii) uses
the term ``clearances to ground'' in place of the proposed term
``minimum approach distances to ground.'' OSHA took this provision from
existing Sec. 1910.269(q)(3)(ii)(B). OSHA took existing Sec.
1910.269(q)(3)(ii)(B), in turn, from existing Sec. 1926.955(e)(2)(ii),
which uses the term ``clearances to ground.'' \430\
---------------------------------------------------------------------------
\430\ In fact, in 1989, OSHA used ``clearances to ground'' in
proposed Sec. 1910.269(q)(3)(ii)(B). The Agency mistakenly changed
the language from ``clearances to ground'' to ``minimum approach
distances to ground'' in the 1994 final rule promulgating Sec.
1910.269 because OSHA decided to replace the term ``clearance'' with
``minimum approach distance'' throughout Sec. 1910.269 where it
used the word ``clearances'' to refer to ``[t]he closest distance an
employee is permitted to approach an energized or a grounded
object'' (59 FR 4381).
---------------------------------------------------------------------------
The term ``clearances to ground'' in existing Sec.
1926.955(e)(2)(ii) refers to the clear distance between energized parts
and ground. That term, not ``minimum approach distances to ground,'' is
appropriate here. Therefore, in final Sec. 1926.964(c)(2)(ii), OSHA is
adopting the term from existing Sec. 1926.955(e)(2)(ii) in place of
the proposed term.
Because an employee performing live-line barehand work is at the
same potential as the line on which he or she is working, the employee
has exposure to two different voltages. First, the employee is exposed
to the phase-to-ground voltage with respect to any grounded object,
such as a pole or tower. Second, the employee is exposed to the full
phase-to-phase voltage with respect to the other phases on the circuit.
Thus, there are two sets of minimum approach distances applicable to
live-line barehand work--one for the phase-to-ground exposure (the
distance from the employee to a grounded object) and one for the phase-
to-phase exposure (the distance from the employee to another phase).
The phase-to-phase voltage is higher than the phase-to-ground voltage.
Consequently, the phase-to-phase-based minimum approach distance is
greater than the phase-to-ground-based minimum approach distance. (See
the explanation of the basis for minimum approach distances in the
summary and explanation for final Sec. 1926.960(c)(1), earlier in this
section of the preamble.)
Paragraph (c)(3)(i), which is being adopted without substantive
change from the proposal, requires that the employer ensure that the
insulated tools (such as live-line tools), insulated equipment (such as
insulated ladders), and aerial devices and platforms used by employees
in live-line barehand work are designed, tested, and made for live-line
barehand work. The Agency considers insulated equipment (such as live-
line tools) designed for long-duration contact with parts energized at
the voltage on which employees will use the equipment to meet this
requirement. Insulating equipment designed for brush contact only is
not suitable for live-line barehand work. Paragraph (c)(3)(ii), which
is being adopted without substantive change from the proposal, requires
that employers ensure that employees keep tools and equipment clean and
dry while they are in use. These provisions are important to ensure
that equipment does not fail under constant contact with high-voltage
sources.
Paragraph (c)(4), which is being adopted without substantive change
from the proposal, requires employers to render inoperable the
automatic-reclosing feature of circuit-interrupting devices protecting
the lines if the design of those devices so permits. In case of a fault
at the worksite, it is important for the circuit to be deenergized as
quickly as possible and for it to remain deenergized once the
protective devices open the circuit.\431\ Preventing the reclosing of a
circuit will reduce the severity of any possible injuries.
Additionally, this measure helps limit possible switching-surge
voltage, thereby providing an extra measure of safety for employees.
This provision is comparable to existing Sec. 1926.955(e)(5), which
requires the employer to render the automatic-reclosing feature
inoperable ``where practical.'' The proposal eliminates this phrase
because OSHA believes that it is essential that a line that becomes
deenergized on a fault not be reenergized if possible. During live-line
barehand work, employees have no other back-up system providing for
their safety as they would for work on deenergized lines.\432\ Thus, if
the employee causes a fault on the line, the line must not become
reenergized automatically.
---------------------------------------------------------------------------
\431\ If the circuit protective devices do not provide an
autoreclosing feature, the circuit will remain deenergized by
design. In addition, voltage surges caused by circuit reclosing
would not occur.
\432\ Protective grounding provides supplementary protection in
case the deenergized line is reenergized.
---------------------------------------------------------------------------
Sometimes the weather makes live-line barehand work unsafe. For
example, lightning strikes on lines can create severe transient
voltages against which the minimum approach distances required by final
paragraph (c)(13) (described later in this section of the preamble) may
not provide complete protection to employees working on the line.
Additionally, forces imposed by the wind can move line conductors and
reduce the clearance below the minimum approach distance. To provide
protection against environmental conditions that can increase the
hazards by an unacceptable degree, final paragraph (c)(5) prohibits
live-line barehand work under adverse weather conditions that make the
work
[[Page 20528]]
hazardous even after the employer implements the work practices
required by Subpart V. Also, employees may not work under any
conditions in which winds reduce phase-to-phase or phase-to-ground
clearances at the work location below the minimum approach distances
specified in final paragraph (c)(13), unless insulating guards cover
the grounded objects and other lines and equipment.
Existing Sec. 1926.955(e)(6) prohibits live-line barehand work
only during electrical storms. OSHA believes that expanding the
prohibition to include any weather condition making it unsafe to
perform this type of work will increase employee protection. OSHA took
the language for paragraph (c)(5) in the final rule from existing Sec.
1910.269(q)(3)(v), which prohibits live-line barehand work ``when
adverse weather conditions would make the work hazardous even after the
work practices required by this section are employed.'' (Emphasis
added.) OSHA included this language in proposed Sec. 1926.964(c)(5).
The Agency corrected paragraph (c)(5) in the final rule by replacing
the word ``section'' with ``subpart.'' In addition, the Agency revised
this provision in the final rule to clarify that employees may not
perform work when winds reduce the phase-to-ground or phase-to-phase
clearances (rather than ``minimum approach distances'') below the
required minimum approach distances.
A note to final paragraph (c)(5) provides that thunderstorms in the
vicinity, high winds, snow storms, and ice storms are examples of
adverse weather conditions that make live-line barehand work too
hazardous to perform safely, even after the employer implements the
work practices required by Subpart V. In the final rule, OSHA revised
the note from the proposal to more closely match the regulatory text in
paragraph (c)(5). In addition, the Agency changed ``immediate
vicinity'' to ``vicinity'' to clearly indicate that thunderstorms do
not need to be in the work area to pose hazards.\433\
---------------------------------------------------------------------------
\433\ Section 7.3.1.1 of IEEE Std 516-2009 states: ``Energized-
line maintenance should not be started when lightning is visible or
thunder is audible at the worksite'' (Ex. 0532).
---------------------------------------------------------------------------
Paragraph (c)(6), which is being adopted without substantive change
from the proposal, requires the use of a conductive device, usually a
conductive bucket liner, for bonding the insulated aerial device to the
energized line or equipment. This bond creates an area of equipotential
in which the employee can work safely. The employee must be bonded to
this device by means of conductive shoes or leg clips or by another
effective method. Additionally, if necessary to protect employees
further (that is, if differences in electric potential at the worksite
pose a hazard to employees), the employer must provide electrostatic
shielding designed for the voltage. This paragraph, which OSHA took
from existing Sec. 1910.269(q)(3)(vi), is essentially identical to
existing Sec. 1926.955(e)(7).
To avoid receiving a shock caused by charging current, the employee
must bond the conductive bucket liner or other conductive device to the
energized conductor before he or she touches the conductor. Typically,
employees use a live-line tool to bring a bonding jumper (already
connected to the conductive bucket liner) into contact with the
energized line. This connection brings the equipotential area
surrounding the employee to the same voltage as that of the line. Thus,
paragraph (c)(7), which is being adopted without substantive change
from the proposal, requires the employer to ensure that, before the
employee contacts the energized part, the employee bonds the conductive
bucket liner or other conductive device to the energized conductor by
means of a positive connection. Final paragraph (c)(7) also requires
this connection to remain attached to the energized conductor until
employees complete the work on the energized circuit. This paragraph,
which OSHA took from existing Sec. 1910.269(q)(3)(vii), is essentially
identical to existing Sec. 1926.955(e)(14).
Paragraph (c)(8), which is being adopted without substantive change
from the proposal, requires aerial lifts used for live-line barehand
work to have upper controls that are within easy reach of the employee
in the bucket and lower controls near the base of the boom that can
override operation of the equipment. On two-bucket-type lifts, the
upper controls must be within easy reach of both buckets. Upper
controls are necessary so that employees in the bucket can precisely
control the lift's direction and speed of approach to the live line.
Control by workers on the ground responding to directions from a worker
in the bucket could lead to contact by an employee in the lift with the
energized conductor before the bonding jumper is in place. Controls are
necessary at ground level, however, so that employees on the ground can
promptly lower and assist employees in the lift who become disabled as
a result of an accident or illness. Therefore, paragraph (c)(9), which
is being adopted without substantive change from the proposal,
prohibits, except in an emergency, operation of the ground-level
controls when an employee is in the lift. Final paragraphs (c)(8) and
(c)(9), which OSHA took from existing Sec. 1910.269(q)(3)(viii) and
(q)(3)(ix), respectively, are essentially identical to existing Sec.
1926.955(e)(12) and (e)(13).
Paragraph (c)(10), which is being adopted without substantive
change from the proposal, requires the employer to ensure that
employees check all aerial-lift controls to ensure that they are in
proper working order before employees elevate an aerial lift into the
work position. This paragraph, which OSHA took from existing Sec.
1910.269(q)(3)(x), is essentially identical to existing Sec.
1926.955(e)(10).
To protect employees on the ground from the electric shock they
would receive upon touching the truck supporting the aerial lift,
paragraph (c)(11), which is being adopted without substantive change
from the proposal, requires the body of the truck to be grounded, or
the body of the truck to be barricaded and treated as energized, before
employees elevate the boom. If the truck is grounded, the insulation of
the lift limits the voltage on the body of the truck to a safe level.
This paragraph, which OSHA took from existing Sec. 1910.269(q)(3)(xi),
is similar to existing Sec. 1926.955(e)(9). The existing requirement
in Subpart V, however, also includes a provision for using the
outriggers on the aerial lift to stabilize the equipment. Final Sec.
1926.959(b), discussed earlier in this section of the preamble,
addresses the need to stabilize aerial lifts.
Aerial lifts that are used in live-line barehand work are exposed
to the full line-to-ground voltage of the circuit for the duration of
the job. To ensure that the insulating value of the lift being used is
high enough to protect employees, final paragraph (c)(12) requires the
employer to ensure that employees perform a boom-current test before
starting work each day. Employers also must ensure that employees
perform the test each time during the day when they encounter a higher
voltage and whenever changed conditions indicate a need for retesting.
According to final paragraph (c)(12)(i), the test consists of
placing the bucket in contact with a source of voltage equal to that
encountered during the job and keeping it there for at least 3 minutes.
Employees normally accomplish the test at the worksite by placing the
bucket in contact with the energized line on which they will be working
(without anybody in the bucket, of course).
To provide employees with a level of protection equivalent to that
provided by existing Sec. 1910.269(q)(3)(xii) and
[[Page 20529]]
American National Standard for Vehicle-Mounted Elevating and Rotating
Aerial Devices (ANSI/SIA A92.2-2001 \434\), OSHA proposed, in the third
sentence of paragraph (c)(12), to permit a leakage current of up to 1
microampere per kilovolt of nominal phase-to-ground voltage. In
contrast, the corresponding provision in existing Sec. 1926.955(e)(11)
is less protective; it allows up to 1 microampere of current for every
kilovolt of phase-to-phase voltage.\435\ OSHA received no comments on
this issue and, therefore, adopted the proposed limit of 1 microampere
per kilovolt of nominal phase-to-ground voltage in paragraph
(c)(12)(ii) of the final rule.
---------------------------------------------------------------------------
\434\ The 2009 edition of ANSI/SIA A92.2 contains an identical
requirement.
\435\ For a three-phase, Y-connected system, the phase-to-phase
voltage equals times the phase-to-ground voltage.
---------------------------------------------------------------------------
Final paragraph (c)(12)(iii) requires the immediate suspension of
work from the aerial lift whenever there is an indication of a
malfunction of the equipment, not only during tests. This requirement
will prevent the failure of insulated aerial devices during use and
will only affect work from an aerial lift. Employers may continue work
not involving an aerial lift. Halting work from the lift will protect
employees in the lift, as well as employees on the ground, from the
electrical hazards involved.
OSHA took paragraph (c)(12) from existing Sec. 1910.269(q)(3)(xii)
and adopted paragraph (c)(12) without substantive change from the
proposal; this provision in the final rule is similar to existing Sec.
1926.955(e)(11), except as previously noted.
Paragraphs (c)(13), (c)(14), and (c)(15) in the proposed rule would
have generally required employees to maintain the minimum approach
distances specified in Table V-2 through Table V-6 from grounded
objects and from objects at an electric potential different from the
potential of the bucket. Those proposed provisions, which OSHA based on
existing Sec. 1910.269(q)(3)(xiii), (q)(3)(xiv), and (q)(3)(xv), were
essentially identical to existing Sec. 1926.955(e)(15), (e)(16), and
(e)(17). Proposed paragraph (c)(13) applied to minimum approach
distances in general; proposed paragraph (c)(14) covered minimum
approach distances for employees approaching or leaving the energized
conductor or bonding to an energized circuit; and proposed paragraph
(c)(15) applied to the distance between the bucket and the grounded end
of a bushing or insulator string and other grounded surfaces. The
latter two paragraphs in the proposal clarified that the employee and
the bucket are, in effect, at phase potential as the employee is
approaching the energized part and that employees would have to
maintain the phase-to-ground minimum approach distance from grounded
objects. The preamble to the proposal noted that the employee also
would have to maintain the phase-to-phase minimum approach distance
from the other phases on the system (70 FR 34882) and requested
comments on whether proposed paragraphs (c)(14) and (c)(15) should
address objects at different phase potentials, in addition to objects
at ground potential.
Only two commenters addressed this issue. BGE commented that it is
reasonable to address only phase-to-ground potential because the
proposed provisions implied phase-to-phase potential (Ex. 0126). IBEW
argued, in contrast, that OSHA also should address phase-to-phase
exposures in paragraphs (c)(14) and (c)(15), commenting:
Since this requirement is contained in the live-line bare-hand
work section of the proposal, the language should address objects at
different phase potential, not just ground potentials. When
performing live-line bare-hand work mid span, the phase-to-phase MAD
could be critical. The same would hold true anytime an aerial device
would be positioned between dead-ends on structures, or any other
configuration when multiphases are present on the structure. [Ex.
0230]
OSHA decided to take a middle course on this issue. When an
employee is working at phase potential, which final paragraph (c)(13)
covers, or moving into or away from the working position, which final
paragraph (c)(14) covers, both phase-to-phase and phase-to-ground
exposures may come into play. Proposed paragraph (c)(13) addressed both
exposures, but, as noted in the preamble to the proposal, proposed
paragraph (c)(14) did not (70 FR 34882). OSHA is correcting this
oversight in the final rule, so that final paragraph (c)(14) also
requires the employer to ensure that employees maintain the minimum
approach distances ``between the employee and conductive objects
energized at different potentials.''
Proposed paragraph (c)(15) supplemented proposed paragraphs (c)(13)
and (c)(14) and served as a reminder that the phase-to-ground minimum
approach distance applied to the grounded end of the insulator string.
Thus, there is no need to add phase-to-phase exposures to this
paragraph.
OSHA is making an additional change to paragraphs (c)(13) through
(c)(15) to account for changes in the minimum approach-distance
requirements adopted in final Sec. 1926.960(c)(1). The final rule does
not list specific minimum approach distances in tables as the proposal
did. Instead, final Sec. 1926.960(c)(1)(i) requires the employer to
establish minimum approach distances. (See the summary and explanation
for final Sec. 1926.960(c)(1), earlier in this section of the
preamble.) Consequently, paragraphs (c)(13) through (c)(15) of final
Sec. 1926.964 refer to ``minimum approach distances, established by
the employer under Sec. 1926.960(c)(1)(i),'' in place of the
references to proposed Table V-2 through Table V-6.
Mr. Anthony Ahern with Ohio Rural Electric Cooperatives noted that
clearances between phases in substations typically are closer than on
power lines (Ex. 0186). He asserted that if paragraph (c) ``is also
going to cover bare hand work in substations then phase to phase
clearances also need to be addressed'' (id.).
OSHA does not dispute Mr. Ahern's assertion that phase-to-phase
clearances in substations may be smaller than on overhead lines.
However, if the clearances are too small to permit employees to
maintain minimum approach distances for phase-to-phase exposures while
performing live-line barehand work, then the employer will have to
choose a different work method. The Agency notes that employers already
face this issue under existing Sec. 1910.269 and Subpart V, which both
set minimum approach distances for phase-to-phase exposures.
Paragraph (c)(16), which is being adopted without substantive
change from the proposal, prohibits the use of handlines between the
bucket and boom or between the bucket and ground. Such use of lines
could result in a potential difference between the employee in the
bucket and the power line when the employee contacts the handline. If
the handline is a nonconductive type not supported from the bucket,
employees may use it from the conductor to ground. (Unless the rope is
insulated for the voltage, employees on the ground must treat it as
energized.\436\) Lastly, the employer must ensure that no one uses
[[Page 20530]]
ropes used for live-line barehand work for other purposes.
---------------------------------------------------------------------------
\436\ The definition of ``insulated'' in final Sec. 1926.968
reads: ``Separated from other conducting surfaces by a dielectric
(including air space) offering a high resistance to the passage of
current.'' The note following this definition states: ``When any
object is said to be insulated, it is understood to be insulated for
the conditions to which it normally is subjected. Otherwise, it is,
for the purpose of this subpart, uninsulated.'' Thus, employees must
treat any rope not insulated for the voltage as a conductive object
and, thus, as energized when it is in contact with an energized
part.
---------------------------------------------------------------------------
OSHA took final paragraph (c)(16) from existing Sec.
1910.269(q)(3)(xvi); this provision is similar to existing Sec.
1926.955(e)(18). However, the existing standard, at Sec.
1926.955(e)(18)(ii), prohibits employees from placing conductive
materials over 36 inches long in the aerial lift bucket. Existing Sec.
1926.955(e)(18)(ii) makes exceptions for ``appropriate length jumpers,
armor rods, and tools.'' OSHA is removing this requirement. Under the
final rule, employers must ensure that employees maintain minimum
approach distances regardless of the length of any conductive object.
Thus, existing Sec. 1926.955(e)(18)(ii) is unnecessary.
Paragraph (c)(17), which is being adopted without substantive
change from the proposal, prohibits passing uninsulated equipment or
materials between a pole or structure and an aerial lift while an
employee working from the bucket is bonded to an energized part.
Passing uninsulated objects in this way would bridge the insulation to
ground and endanger the employee. This provision, which OSHA based on
existing Sec. 1910.269(q)(3)(xvii), has no counterpart in existing
Sec. 1926.955(e).
Proposed paragraph (c)(18) would have required the employer to
print, on a plate of durable nonconductive material, a table reflecting
the minimum approach distances listed in proposed Table V-2 through
Table V-6. That paragraph would also have required the employer to
mount the plate so as to be visible to the operator of the boom on
aerial devices used for live-line barehand work. This provision, which
OSHA took from existing Sec. 1910.269(q)(3)(xviii), was equivalent to
existing Sec. 1926.955(e)(20)(i).
Although the Agency received no comments on this proposed
provision, OSHA is not including it in the final rule. First, the final
rule replaces the tables specifying minimum approach distances with a
requirement that the employer establish minimum approach distances
based on formulas. For voltages over 72.5 kilovolts, where employers
use the live-line barehand technique, those established minimum
approach distances could vary from site to site as the maximum
transient overvoltage varies.\437\ Employers would comply with proposed
paragraph (c)(18) with a table listing either a single minimum approach
distance for each voltage or listing a variety of minimum approach
distances for each voltage. A table listing a single value for each
voltage would list minimum approach distances that employees would not
be using at some sites, possibly leading to confusion. A table listing
a variety of minimum approach distances for each voltage would be more
difficult for employees to follow and might lead them to use
noncompliant minimum approach distances, thus exposing the employees to
sparkover hazards.
---------------------------------------------------------------------------
\437\ The final rule does not require the employer to make site-
by-site engineering analyses. The employer could make an analysis
that applies to a single site, a range of sites, or all sites for a
given voltage, depending on the approach the employer takes in
performing the engineering analysis. See the summary and explanation
for final Sec. 1926.960(c)(1)(ii), earlier in this section of the
preamble.
---------------------------------------------------------------------------
Second, with information provided by the employer under final
Sec. Sec. 1926.950(d) and 1926.952(a)(1), employees will know the
applicable minimum approach distance and will discuss it during the job
briefing required under final Sec. 1926.952(a)(2). Through the job
briefing, the aerial device operator, and, if needed, the observer
required under Sec. 1926.959(d)(2), will know the applicable minimum
approach distance without needing to reference a table mounted on the
boom of the aerial device.
For these reasons, OSHA is not adopting proposed Sec.
1926.964(c)(18) in the final rule.
Final paragraph (c)(18) requires a nonconductive measuring device
to be available and readily accessible to employees performing live-
line barehand work. OSHA took this provision from existing Sec.
1910.269(q)(3)(xix). Existing Sec. 1926.955(e)(20)(ii) recommends, but
does not require, an insulating measuring device. OSHA believes that
this should be a requirement, rather than a recommendation, so that
employees can accurately determine whether they are maintaining the
required minimum approach distances. Compliance with final paragraph
(c)(18) will help the employee accurately determine and maintain the
minimum approach distances required by the standard. OSHA revised
paragraph (c)(18) in the final rule to clarify that the measuring
device must be accessible to employees performing live-line barehand
work.
Existing Sec. 1926.955(e)(19) prohibits employees from
overstressing an aerial lift used in live-line barehand work while
lifting or supporting weights. OSHA did not include this requirement in
proposed or final Sec. 1926.964. The hazard addressed by the existing
requirement is a general hazard, which is present whenever an employee
uses an aerial lift, not just during live-line barehand work. Final
Sec. 1926.959(c), which requires employers to operate mechanical
equipment within its maximum load ratings and other design limitations,
is the appropriate provision addressing the relevant hazards.
Final paragraph (d) addresses hazards associated with towers and
other structures supporting overhead lines. OSHA took this paragraph
from existing Sec. 1910.269(q)(4).
Paragraph (b) of existing Sec. 1926.955 addresses metal tower
construction. Many of the requirements in the existing rules cover the
same hazards as other provisions in the construction standards. For
example, existing Sec. 1926.955(b)(1), (b)(2), and (b)(3) address
hazards associated with footing excavations. Subpart P of Part 1926
fully protects power transmission and distribution workers from these
hazards.\438\ Therefore, revised Subpart V contains no counterparts to
these existing requirements. Existing Sec. 1926.955(b)(5)(i) and
(b)(7) contain simple references to other Part 1926 requirements.
Existing Sec. 1926.955(b)(5)(iii), (b)(6)(i), (b)(6)(v), and (b)(8),
which address a few of the hazards associated with mechanical
equipment, contain requirements that are equivalent to provisions in
existing Subpart CC of Part 1926 or final Sec. 1926.959. Revised
Subpart V does not contain counterparts for these six paragraphs. OSHA
believes that eliminating these provisions will reduce redundancy and
will eliminate the potential for conflicts between different standards.
No rulemaking participants opposed the removal of these existing
requirements.
---------------------------------------------------------------------------
\438\ Provisions outside Subpart P cover two of the requirements
in the existing paragraphs. Under the last sentence of existing
Sec. 1926.955(b)(1), employees must use ladders to access pad- or
pile-type footing excavations more than 4 feet deep. Paragraph (a)
of Sec. 1926.1051 already addresses this hazard; this provision
requires employers to provide a stairway or a ladder for access to
breaks in elevation of more than 48 cm, unless a ramp, runway,
sloped embankment, or personnel hoist is available. Existing Sec.
1926.955(b)(3)(iii) addresses the stability of equipment used near
excavations. Final Sec. 1926.959(b) and (c) cover hazards
associated with instability of mechanical equipment.
---------------------------------------------------------------------------
To protect employees on the ground from hazards presented by
falling objects, paragraph (d)(1), which is being adopted without
substantive change from the proposal, prohibits workers from standing
under a tower or other structure while work is in progress, unless the
employer can demonstrate that their presence is necessary to assist
employees working above. This provision, which OSHA took from existing
Sec. 1910.269(q)(4)(i), is equivalent
[[Page 20531]]
to existing Sec. 1926.955(b)(4)(i) and (b)(5)(ii). However, final
paragraph (d)(1) eliminates the redundancy presented by the two
existing requirements in Sec. 1926.955.
Paragraph (d)(2), which is being adopted without substantive change
from the proposal, requires the employer to ensure that employees use
tag lines or other similar devices to maintain control of tower
sections being raised or positioned, unless the employer can
demonstrate that the use of such devices would result in a greater
hazard to employees. The use of tag lines prevents moving tower
sections from striking employees. This provision, which OSHA took from
existing Sec. 1910.269(q)(4)(ii), is similar to existing Sec.
1926.955(b)(4)(ii) and (b)(6)(ii). However, final paragraph (d)(2)
eliminates the redundancy presented by the two existing requirements in
Sec. 1926.955.
Paragraph (d)(3), which is being adopted without substantive change
from the proposal, requires loadlines to remain in place until
employees safely secure the load so that it cannot topple and injure an
employee. This provision, which OSHA took from existing Sec.
1910.269(q)(4)(iii), is essentially identical to existing Sec.
1926.955(b)(4)(iii) and (b)(6)(iii). However, final paragraph (d)(3)
eliminates the redundancy presented by the two existing requirements in
Sec. 1926.955.
Some weather conditions can increase the hazard for employees
working from towers and other overhead structures. For example, icy
conditions may increase the likelihood of slips and falls, perhaps
making them unavoidable. Final paragraph (d)(4) generally provides that
work must stop when adverse weather conditions make the work hazardous
in spite of compliance with other applicable provision of Subpart V.
However, when the work involves emergency restoration of electric
power,\439\ the additional risk may be necessary for public safety, and
the standard permits employees to perform such work even in adverse
weather conditions. This provision, which OSHA took from existing Sec.
1910.269(q)(4)(iv), is essentially identical to existing Sec.
1926.955(b)(6)(iv). OSHA changed ``this section'' in proposed paragraph
(d)(4) to ``this subpart'' in final paragraph (d)(4) to accurately
identify the CFR unit involved.
---------------------------------------------------------------------------
\439\ For purposes of final paragraph (d)(4), OSHA considers
emergency-restoration work to be work needed to restore an electric
power transmission or distribution installation to an operating
condition to the extent necessary to safeguard the general public.
---------------------------------------------------------------------------
A note to paragraph (d)(4) provides that thunderstorms in the
vicinity, high winds, snow storms, and ice storms are examples of
adverse weather conditions that make work on towers or other structures
that support overhead lines too hazardous to perform, even after the
employee implements the work practices required by final Subpart V. In
the final rule, OSHA revised the note to closely match the regulatory
text in paragraph (d)(4). In addition, the Agency changed ``immediate
vicinity'' to ``vicinity'' to more clearly indicate that thunderstorms
do not need to be in the work area to pose a hazard.\440\
---------------------------------------------------------------------------
\440\ Section 7.3.1.1 of IEEE Std 516-2009 states: ``Energized-
line maintenance should not be started when lightning is visible or
thunder is audible at the worksite'' (Ex. 0532).
---------------------------------------------------------------------------
16. Section 1926.965, Underground Electrical Installations
In many electric distribution systems, utilities install electric
equipment in enclosures, such as manholes and vaults, set beneath the
earth. Section 1926.965 addresses safety for these underground
electrical installations. As noted in final paragraph (a), the
requirements in this section are in addition to requirements contained
elsewhere in Subpart V (and elsewhere in Part 1926) because Sec.
1926.965 only addresses conditions unique to underground facilities.
For example, final Sec. 1926.953, relating to enclosed spaces, also
applies to underground operations involving entry into an enclosed
space.
OSHA took Sec. 1926.965 from existing Sec. 1910.269(t). Existing
Subpart V contains requirements for work on underground lines in Sec.
1926.956. OSHA explains the differences between the existing rules and
the final rule in the following summary and explanation of final Sec.
1926.965.
Paragraph (b), which is being adopted without substantive change
from the proposal, requires the use of ladders or other climbing
devices for entrance into, and exit from, manholes and subsurface
vaults that are more than 1.22 meters (4 feet) deep. Because employees'
jumping into subsurface enclosures or climbing on the cables and
hangers installed in these enclosures can easily injure employees, the
standard requires the use of appropriate devices for employees entering
and exiting manholes and vaults. Paragraph (b) specifically prohibits
employees from climbing on cables and cable hangers to get into or out
of a manhole or vault. OSHA took this provision from existing Sec.
1910.269(t)(1). Existing Subpart V contains no counterpart to this
requirement.
Paragraph (c), which is being adopted without substantive change
from the proposal, requires equipment used to lower materials and tools
into manholes or vaults to be capable of supporting the weight of the
materials and tools and specifies that employers check this equipment
for defects before employees use it. Paragraph (c) also requires
employees to be clear of the area directly under the opening for the
manhole or vault before tools or materials are lowered into the
enclosure. These provisions, found in separate paragraphs in the final
rule, protect employees against injuries from falling tools and
material. Note that, because work addressed by this paragraph exposes
employees to the danger of head injury, Sec. 1926.100(a) requires
employees to wear head protection when they are working in underground
electrical installations. OSHA took paragraph (c) of the final rule
from existing Sec. 1910.269(t)(2). Existing Subpart V contains no
counterpart to this requirement.
Final paragraph (d) requires attendants for manholes and vaults.
Under final paragraph (d)(1), during the time employees are performing
work in a manhole or vault that contains energized electric equipment,
an employee with first-aid training must be available on the surface in
the immediate vicinity \441\ of the manhole or vault entrance (but not
normally in the manhole or vault) to render emergency assistance.
However, under paragraph (d)(2), the attendant may enter the manhole,
for brief periods, to provide nonemergency assistance to the employees
inside.
---------------------------------------------------------------------------
\441\ For the purposes of final Sec. 1926.965(d)(1),
``immediate vicinity'' means near enough to the manhole or vault
opening that the attendant can monitor employees in the space and
render any necessary assistance in an emergency.
---------------------------------------------------------------------------
The provisions in final paragraph (d) ensure that employers can
provide emergency assistance to employees working in manholes and
vaults, where the employees work unobserved and where undetected injury
could occur. Taken from existing Sec. 1910.269(t)(3) and existing
Sec. 1926.956(b)(1), these requirements protect employees within the
manholes and vaults without exposing the attendants outside to a risk
of injury faced by employees inside these structures.
Because the hazards addressed by final paragraph (d) involve
primarily electric shock, allowing the attendant to
[[Page 20532]]
enter the manhole briefly \442\ would have no significant effect on the
safety of the employee he or she is protecting. In case of electric
shock, the attendant would still be able to provide assistance. OSHA is
adopting paragraph (d) without substantive change from the proposed
rule. As noted in the summary and explanation for final Sec. Sec.
1926.951(b) and 1926.953(h) earlier in this section of the preamble,
OSHA adopted a definition of ``first-aid training'' that provides that
first-aid training includes training in CPR. Therefore, OSHA replaced
the term ``first aid and CPR training meeting Sec. 1926.951(b)(1)'' in
proposed Sec. 1926.965(d)(1) with ``first-aid training'' in final
Sec. 1926.965(d)(1).
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\442\ The attendant may remain within the manhole only for the
short period necessary to assist the employee inside the manhole
with a task that one employee cannot perform alone. For example, if
a second employee is necessary to help lift a piece of equipment
into place, the attendant may enter only for the period needed to
accomplish this task. However, if significant portions of the job
require the assistance of a second worker in the manhole, the
attendant may not remain in the manhole for the necessary period,
and a third employee would have to provide the requisite assistance.
---------------------------------------------------------------------------
Mr. Kevin Taylor with Lyondell Chemical Company requested that the
Agency clarify what this provision means by ``immediate vicinity,''
asking: ``Would this definition include someone in a nearby control
room that is readily available (via radio) to come and administer CPR
or first aid?'' (Ex. 0218).
Final Sec. 1926.968 defines ``attendant'' as ``[a]n employee
assigned to remain immediately outside the entrance to an enclosed or
other space to render assistance as needed to employees inside the
space.'' An employee in a control room is not close enough to the
manhole or vault to qualify as an attendant for the purposes of the
final rule.
As previously noted, final paragraph (d)(2) permits the attendant
to occasionally enter the manhole or vault for brief periods to provide
assistance for nonemergency purposes. Note that, if hazards other than
electric shock could endanger the employee in the manhole or vault,
final Sec. 1926.953(h) also may apply. Paragraph (h) in final Sec.
1926.953 requires attendants when employees are working in an enclosed
space (which includes, manholes and vaults) and traffic patterns
present a hazard in the area of the opening to the enclosed space. In
such situations, having an attendant enter the manhole or vault would
expose the attendant and the entrant to the traffic-pattern hazards.
Therefore, the final rule does not permit attendants required under
Sec. 1926.953(h) to enter a manhole or vault. To clarify the
application of the two different attendant requirements, OSHA included
a note following final Sec. 1926.965(d)(2). The note states that Sec.
1926.953(h) may also require an attendant and does not permit this
attendant to enter the manhole or vault.
OSHA included a second note following final paragraph (d)(2). The
second note serves as a reminder that Sec. 1926.960(b)(1)(ii)
prohibits unqualified employees from working in areas containing
unguarded, uninsulated energized lines or parts of equipment operating
at 50 volts or more.
Mr. Lee Marchessault with Workplace Safety Solutions maintained
that there was a conflict between proposed Sec. 1926.953 and Sec.
1926.965 with respect to the requirements for attendants (Ex. 0196; Tr.
580-581). He also recommended that OSHA revise Sec. 1926.965(d)(2) to
permit the attendant to enter a manhole or vault only when it is less
than 1.5 meters (5 feet) in depth (Ex. 0196).
OSHA does not believe that the depth of a manhole or vault is
generally relevant to determining whether an employer should permit an
attendant to enter one of these spaces. If the depth of the manhole or
vault presents a hazard, as it might if it were deep enough to pose
pressure or access and egress hazards, then those hazards would still
endanger the life of an entrant or interfere with escape from the space
even after the employer takes the precautions required by final
Sec. Sec. 1926.953 and 1926.965. In such cases, final Sec.
1926.953(a) would require entries to conform to paragraphs (d) through
(k) of Sec. 1910.146. Otherwise, the hazards for the entrant and
attendant should be independent of the depth of the manhole or vault.
Moreover, the Agency does not believe that there is a conflict
between the requirements for attendants in final Sec. Sec. 1926.953
and 1926.965. As noted earlier, final Sec. 1926.953(h) requires
attendants for work in an enclosed space (which includes, manholes and
vaults) if a hazard exists because of traffic patterns in the area of
the opening to the enclosed space. Thus, this attendant requirement
addresses hazards outside the space. On the other hand, the hazards
addressed by final Sec. 1926.965(d) primarily involve electric shock.
As noted earlier, allowing the attendant required by this paragraph to
enter the manhole or vault briefly has no significant effect on the
safety of the employee he or she is protecting.
Paragraph (d)(3), which is being adopted without change from the
proposal, permits an employee working alone to enter a manhole or
vault, where energized cables or equipment are in service, for brief
periods of time for the purpose of inspection, housekeeping, taking
readings, or similar work. In such situations, the employer must
demonstrate that the employee will be protected from all electrical
hazards.
Mr. Lee Marchessault of Workplace Safety Solutions recommended that
OSHA remove this paragraph from the standard (Ex. 0196; Tr. 581). He
testified that ``[t]here is no way to ensure the safety of a worker in
a vault containing energized cables, and an attendant should always be
prepared for rescue in case of emergency'' (Tr. 581).
As noted earlier, the purpose of requiring an attendant under final
paragraph (d) is to provide assistance in case the employee in the
manhole or vault receives an electric shock. In proposing paragraph
(d)(3), OSHA believed that, when an employee is performing the types of
work listed in this provision, there is very little chance that he or
she would suffer an electric shock. Mr. Marchessault did not provide
any evidence that the permitted types of work are unsafe or that they
expose employees to a risk of electric shock. In fact, final paragraph
(d)(3) requires the employer to demonstrate that the employee will be
protected from all electrical hazards. Thus, the Agency continues to
believe it is safe for an employee to perform duties such as
housekeeping and inspection without the presence of an attendant in the
circumstances described by final paragraph (d)(3).
NIOSH recommended that this provision require the employer to
demonstrate that employees will also be protected from ``hazardous
atmospheres (as required in 1910.146)'' (Ex. 0130).
OSHA agrees that employees entering manholes and vaults may be
exposed to hazardous atmospheres. However, these hazards are adequately
addressed by the requirements on enclosed spaces contained in final
Sec. 1926.953, which also apply to manholes and vaults. Consequently,
the Agency is not adopting the recommendation from NIOSH.
Paragraph (d)(4), which is being adopted without substantive change
from the proposal, requires reliable communications through two-way
radios or other equivalent means to be maintained among all employees
involved in the job, including any attendants, the employees in the
manhole or vault, and employees in separate manholes or vaults working
on the same job. This requirement, which OSHA took from existing Sec.
1910.269(t)(3)(iv), has no counterpart in Sec. 1926.956(b)(1).
[[Page 20533]]
To install cables into the underground ducts, or conduits, that
will contain them, employees use a series of short jointed rods, or a
long flexible rod, inserted into the ducts. The insertion of these rods
into the ducts is known as ``rodding.'' Employees use the rods to
thread the cable-pulling rope through the conduit. After withdrawing
the rods and inserting the cable-pulling ropes, employees then can pull
the cables through the conduit by mechanical means.
Paragraph (e), which is being adopted without substantive change
from the proposal, requires the employer to ensure that employees
install the duct rods in the direction presenting the least hazard to
employees. To make sure that a rod does not contact live parts at the
far end of the duct line being rodded, which would be in a different
manhole or vault, this paragraph also requires the employer to station
an employee at the remote, or far, end of the rodding operation to
ensure that employees maintain the required minimum approach distances.
This provision, which OSHA took from existing Sec. 1910.269(t)(4), has
no counterpart in existing Subpart V.
To prevent accidents resulting from working on the wrong, and
possibly energized, cable, paragraph (f), which is being adopted
without substantive change from the proposal, requires the employer to
identify the proper cable when multiple cables are present in a work
area. The employer must make this identification by electrical means
(for example, a meter), unless the proper cable is obvious because of
distinctive appearance, location, or other readily apparent means of
identification. The employer must protect cables other than the one
being worked from damage. This paragraph, which OSHA took from existing
Sec. 1910.269(t)(5), is similar to existing Sec. 1926.956(c)(4),
(c)(5), and (c)(6); however, existing Sec. 1926.956(c)(4) and (c)(5)
apply only to excavations. Final paragraph (f) applies the requirements
to all underground installations.
If employees will be moving any energized cables during underground
operations, paragraph (g) requires the employer to ensure that
employees inspect these cables for abnormalities that could lead to a
fault, except as provided in paragraph (h)(2). If the employees find an
abnormality, final paragraph (h)(1) applies. These provisions protect
employees against possibly defective cables, which could fault when
moved, leading to serious injury. OSHA replaced ``defects'' in proposed
paragraph (g) with ``abnormalities'' in the final rule for consistency
with the language used in final paragraph (h). In addition, OSHA added
language exempting employers from the inspection requirement when final
paragraph (h)(2) permits employees to perform work that could cause a
fault in an energized cable in a manhole or vault. Under paragraph
(h)(2), employers may perform work that could cause a fault in a cable
when service-load conditions and a lack of feasible alternatives
require that the cable remain energized. In that case, employees may
enter the manhole or vault, and perform that work without the
inspection required by paragraph (g), provided the employer protects
them from the possible effects of a failure using shields or other
devices that are capable of containing the adverse effects of a fault.
Paragraph (g) in the final rule, which OSHA took from existing Sec.
1910.269(t)(6), has no counterpart in existing Subpart V.
Since an energized cable with an abnormality may fail with an
enormous release of energy, employers must take precautions to minimize
the possibility of such an occurrence while an employee is working in a
manhole or vault. Therefore, final paragraph (h) addresses conditions
that could lead to a failure of a cable and injure an employee working
in a manhole or vault.
Final paragraph (h)(1) provides that, if a cable in a manhole or
vault has one or more abnormalities that could lead to a fault or be an
indication of an impending fault, the employer must deenergize the
cable before an employee may work in the manhole or vault, except when
service-load conditions and a lack of feasible alternatives \443\
require that the cable remain energized. For example, under some
service-load conditions, it may not be feasible for the electric
utility to deenergize the cable with the abnormality because the
utility deenergized another line for maintenance work. In such cases,
employees may enter the manhole or vault only if protected from the
possible effects of a failure by shields or other devices capable of
containing the adverse effects of a fault. Final paragraph (h)(1)
provides that the employer must treat the following abnormalities as
indications of impending faults: oil or compound leaking from cable or
joints, broken cable sheaths or joint sleeves, hot localized surface
temperatures of cables or joints, or joints swollen beyond normal
tolerance. However, if the employer can demonstrate that the listed
conditions could not lead to a fault, final paragraph (h)(1) does not
require the employer to take protective measures. This provision, which
OSHA took from existing Sec. 1910.269(t)(7), has no counterpart in
existing Subpart V. OSHA revised the language in the final rule to
clarify that it applies to abnormalities that ``could lead to a fault
or be an indication of an impending fault'' (emphasis added). The
Agency also included the information in the note to proposed paragraph
(h)(1) in the regulatory text of this final paragraph to clarify that,
when any of the abnormalities specifically listed in paragraph (h)(1)
are present, the burden is on the employer to demonstrate that the
abnormality could not lead to a fault.
---------------------------------------------------------------------------
\443\ Feasible alternatives could include the use of shunts or
other means of supplying areas with power.
---------------------------------------------------------------------------
As noted earlier in the discussion of the definition for ``entry''
under the summary and explanation for final Sec. 1926.953(g), ConEd
and EEI expressed concern that proposed Sec. 1910.269(t)(7)(i) (and by
implication its counterpart in proposed Sec. 1926.965(h)(1)) would
preclude the ability of an employer to enter a manhole or vault and
hang a tag to indicate the presence of a defective cable.
Final Sec. 1910.269(t)(7)(i) and its counterpart in final Sec.
1926.965(h)(1) are substantially the same as existing Sec.
1910.269(t)(7). These provisions generally prohibit employees from
entering a manhole or vault containing a cable that has one or more
abnormalities that could lead to a fault, or be an indication of an
impending fault. Employers are unlikely to know about the abnormalities
addressed by these provisions before employees enter the manholes or
vaults in which they are present. The rule does not prohibit an initial
entry into a manhole or vault, so long as the employer does not have
actual or constructive knowledge of the abnormalities before the
initial entry. If an employer uses the described tagging system to
identify cables with these abnormalities, OSHA expects that the tags
will be hung during the initial entry into the manhole or vault when
employees first identify the abnormalities. Once the employer acquires
knowledge of cables with abnormalities that could lead to a fault, or
be an indication of an impending fault, the final rule prohibits
additional entries unless the employer takes the precautions required
by final paragraph (h)(1).
Paragraph (h)(2), which is being adopted without substantive change
from the proposal, addresses work that could cause a fault in a cable,
such as removing asbestos covering on a cable
[[Page 20534]]
or using a power tool to break concrete encasing a cable. This type of
work can damage the cable and create an internal fault. The energy
released by the fault could injure not only the employee performing the
work, but any other employees nearby. Final paragraph (h)(2) requires
the same protective measures in those situations as paragraph (h)(1),
that is, deenergizing the cable or, under certain conditions, using
shields or other protective devices capable of containing the effects
of a fault.
Two commenters requested that OSHA clarify the meaning of the
phrase ``shields or other devices that are capable of containing the
adverse effects of a fault'' in proposed paragraph (h) (Exs. 0209,
0227). Both paragraphs (h)(1) and (h)(2) use this phrase. OSHA notes
that the preamble to the proposal described the types of devices that
employers could use to satisfy these requirements:
For example, a ballistic blanket wrapped around a defective
splice can protect against injury from the effects of a fault in the
splice. The energy that could be released in case of a fault is
known, and the energy absorbing capability of a shield or other
device can be obtained from the manufacturer or can be calculated.
As long as the energy absorbing capability of the shield or other
device exceeds the available fault energy, employees will be
protected. The proposal would require employees to be protected,
regardless of the type of device used and of how it is applied. [70
FR 34884-34885]
This clarification applies equally to the final rule.
Mr. Lee Marchessault with Workplace Safety Solutions suggested that
paragraph (h) also require consideration of FR clothing as outlined in
proposed Appendix F (Ex. 0196).
Employers may use arc-rated clothing, which employers must use
under final Sec. 1926.960(g)(5), in combination with the shields or
other devices specified by final paragraph (h), to achieve the
protection from heat energy required by both of these provisions.
However, paragraph (h) of the final rule requires a broader form of
protection, including protection from flying objects and other hazards
from the fault. Therefore, OSHA does not recognize FR or arc-rated
clothing as a device that is capable, by itself, of containing the
adverse effects of a fault as required by that paragraph.
Consolidated Edison objected to the wording of proposed paragraph
(h)(2) and the explanation of proposed paragraph (h)(2) in the preamble
to the proposal (70 FR 34885), commenting:
While Consolidated Edison does not object to the concept that
OSHA is trying to convey in this new provision, we find the wording
to be unnecessarily vague. In the preamble to the proposed rule,
OSHA uses the example of removing asbestos covering from a cable as
a type of work that could cause a fault. In a given year, Con Edison
conducts almost one hundred (100) projects in which we remove
twenty-five (25) linear feet of asbestos covering from energized
cable. This is the regulatory limit at which we must file for the
project; it does not include projects where we remove less than the
regulatory filing limit. Con Edison has a set procedure by which
this work is conducted. This does not represent work that could be
expected to cause a fault in a cable since we routinely conduct this
work without cable faulting. In addition, we routinely remove arc-
proof tape of non-asbestos type from cables that are energized
without incident.
In another example, you indicate that using a power tool to
break concrete encasing a cable could cause a fault. Con Edison uses
power tools to break concrete duct encasing energized cable as part
of our normal operations. We took the time to analyze the operation
and develop a procedure by which this can be done safely. By
following this procedure, we successfully remove concrete (and other
material) duct from energized cable.
There are recognized work practices that could be expected to
cause a fault in a cable but the two examples OSHA provides in the
preamble to the proposed rule are not these type of operation. As
currently written, the rule could preclude a great deal of work in a
subsurface structure with energized cable even though there is no
danger to employee safety. Therefore, we are suggesting that OSHA
change the proposed language to the following:
If the work being performed in a manhole or vault could be
expected to cause a fault in a cable, that cable shall be
deenergized before any employee may work in the manhole or vault,
except when service load conditions and a lack of feasible
alternatives require that the cable remain energized. In that case,
employees may enter the manhole or vault provided they are protected
from the possible effects of a failure by shields or other devices
that are capable of containing the adverse effects of a fault. [Ex.
0157; emphasis included in original]
EEI similarly objected to the language in proposed paragraph (h),
arguing that ``the wording as . . . proposed would eliminate any work
in a structure with live equipment'' (Ex. 0227). EEI recommended the
following language to address its concerns: \444\
---------------------------------------------------------------------------
\444\ Paraphrasing language from proposed paragraph (h)(1), EEI
indicated that it was commenting on that provision of the proposal
(Ex. 0227). However, EEI recommended revised language that would
replace proposed paragraph (h)(2). In this discussion, OSHA responds
to EEI's comment as it applies to proposed paragraph (h) generally
and to the recommended language as a suggested replacement for
proposed paragraph (h)(2).
If the work being performed in a manhole or vault could be
expected to lead to a fault in a cable, that cable shall be
deenergized before an employee may work on that cable. [Id.;
---------------------------------------------------------------------------
emphasis included in original]
First, OSHA disagrees with Consolidated Edison with regard to the
two examples of work that could cause a fault in a cable. In both
cases, the cable is hidden from view--in one case, by an asbestos
covering, and in the other case, by concrete. Employees cannot inspect
the condition of the cable jacket and insulation, which may be decades
old, until after removing the covering.\445\ It is reasonable to expect
that vibrations from the removal of an asbestos or concrete covering
would move the encased cables, and any movement of a cable with an
abnormality, even movement from vibrations, can lead to the failure of
the cable (that is, a fault). In addition, there is at least one
accident in the record involving the use of tools to remove concrete
from underground cables, and others involving tools penetrating
concrete-encased underground cables (Ex. 0004 \446\). Consequently,
OSHA continues to believe that these are two good examples of work that
could cause a fault in a cable.
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\445\ As noted earlier, final paragraph (g) requires employees
to inspect energized cables before moving them, except as provided
in paragraph (h)(2). OSHA added the exception, which the proposal
did not make explicit, to clarify that paragraph (g) does not
require an inspection when paragraph (h)(2) permits employees to
perform work that could cause a fault in an energized cable in a
manhole or vault.
\446\ See, for example, the three accidents described at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170063499&id=14485585&id=170191100.
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Second, the Agency does not agree with EEI that the final rule will
``eliminate any work in a structure with live equipment'' (Ex. 0227).
Final paragraph (h) requires employers to deenergize cables only under
limited conditions. Paragraph (h)(1) requires the employer to
deenergize a cable only when the cable has one or more abnormalities
that could lead to a fault or be an indication of an impending fault.
Paragraph (h)(2) requires the employer to deenergize a cable only when
employees will perform work that could cause a fault in that cable. The
final rule permits employees to work in manholes and vaults containing
live equipment whenever the conditions specified in paragraphs (h)(1)
and (h)(2) are not present, as well as when service-load conditions and
a lack of feasible alternatives require that the cable remain
energized.
Finally, OSHA is not adopting Consolidated Edison's (or EEI's)
suggested language. The Agency does not believe that the recommended
change would clarify the rule and
[[Page 20535]]
believes that adopting the change would make the provision more
difficult to enforce. Final paragraph (h)(2) does not require
deenergizing cables when there is only a remote possibility that a
fault would occur. There must be a reasonable possibility that
performing the work could cause a fault. Such work would include: work
in which employees are using tools or equipment in a manner in which
they could foreseeably penetrate the cable jacket; work that would
disturb a cable that employees cannot visually inspect; and any other
work that could damage a cable. These are the types of activities that
caused accidents in the record (Exs. 0002, 0003 \447\). In addition,
EEI's recommendation would only protect employees working on a cable.
EEI's proposed language would not ensure the safety of employees
performing work in the vicinity of, but not on, the energized cable in
which a fault could occur. Such work would include work in which
employees are using tools or equipment in a manner in which they could
foreseeably penetrate the cable jacket, as noted previously. Therefore,
OSHA concludes that EEI's language would not provide adequate
protection to employees.
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\447\ See, for example, the five accidents at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=170065650&id=014485585&id=170191100&id=170153977&id=170247944.
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Paragraph (i), which is being adopted without substantive change
from the proposal, requires employers to maintain metallic-sheath
continuity while employees are working on buried cables or cables in
manholes and vaults. Bonding across an opening in a cable's sheath
protects employees against electric shock from a difference in electric
potential between the two sides of the opening. As an alternative to
bonding, the cable sheath can be treated as energized. (In this case,
the voltage at which the sheath is to be considered energized is equal
to the maximum voltage that could be seen across the sheath under fault
conditions.) This requirement, which OSHA took from existing Sec.
1910.269(t)(8), is essentially identical to existing Sec.
1926.956(c)(7), except that the final rule allows the cable sheath to
be treated as energized in lieu of bonding. This requirement is
consistent with other parts of the final rule, such as Sec.
1926.960(j), which recognize treating objects as energized as an
alternative to grounding.
Mr. John Vocke with Pacific Gas and Electric Company objected to
proposed paragraph (i) as follows:
Paragraph (i) of proposed Sec. 1926.965 would require metallic
sheath continuity to be maintained while work is performed on
underground cables. In its underground transmission system, PG&E has
deliberately engineered certain circuits with discontinuous shield
wires for system reliability. PG&E submits that as long as specific
safety procedures are in place, underground transmission cables need
not be equipped with metallic sheath continuity. [Ex. 0185]
Paragraph (i) of the final rule requires employers to maintain
metallic-sheath continuity. It does not require these sheaths to be
continuous across the system, nor does it require the employer to bond
across breaks already installed in the system. As noted in the earlier
explanation of this provision, it requires employers to place bonds
when employees interrupt the continuity of the sheath as part of the
work procedure (for example, when the employee strips the jacket,
sheath, and insulation from a cable to splice it). Thus, Mr. Vocke's
concern is unfounded. OSHA notes, however, that final Sec. 1926.962(c)
requires temporary protective grounds to be installed to prevent each
employee from being exposed to hazardous differences in electric
potential. Installing grounds in accordance with this provision will
protect employees from hazardous differences in potential where
designed breaks in metallic sheath continuity exist.
Mr. Brian Erga with ESCI recommended that OSHA add specific
procedures for grounding underground cables (Exs. 0155, 0471; Tr. 1256-
1257). He explained:
IEEE has recognized the problem after a number of accidents
involving de-energized cables. The industry has also recognized the
hazard and has conducted research justifying the need for new safe
work methods.
Again, there ha[ve] been a number of serious accidents and
fatalities when de-energized cable, thought to be . . . safely
grounded, has been energized due to voltage rise on the system
neutral. After an accident at San Diego Gas and Electric (SDG&E)
involving a grounded cable [that] became energized, SDG&E conducted
research in system neutral voltage rise. A paper was written and
published on the research . . . . Also, the IEEE/ESMOL Task Force
15.07.09.01 published a paper titled ``Worker Protection While
Working De-energized Underground Distribution Systems''. . . . [Ex.
0471]
Mr. Erga suggested provisions that included requiring the employer
to (1) insulate employees from system neutral voltage rise, (2) isolate
the cable and its associated neutral from system neutral voltage rise,
or (3) create an equipotential zone at the work location (id.).
The final rule already addresses the provisions recommended by Mr.
Erga. Final Sec. 1926.962 requires employers to install grounds and
provide an equipotential zone on lines treated as deenergized.
Alternatively, the employer can treat the lines as energized. Paragraph
(b) of final Sec. 1926.962 also permits lines and equipment to be
treated as deenergized without grounds under certain conditions;
however, Mr. Erga did not include all of these conditions in his
recommendations. Finally, final Sec. 1926.962(g) prohibits grounding
at a remote terminal if there is a possibility of hazardous transfer of
potential should a fault occur. Thus, OSHA believes that the final rule
adequately addresses the hazards covered by Mr. Erga's suggested
regulatory text and decided not to adopt it. The Agency is, however,
incorporating appropriate information from Mr. Erga's submission in
Appendix C to final Subpart V, Protection from Hazardous Differences in
Electric Potentials, to assist employers in complying with the
requirements on grounding as they apply to underground installations.
17. Section 1926.966, Substations
As explained in paragraph (a), final Sec. 1926.966 addresses work
performed in substations. The provisions of this paragraph supplement
(rather than modify) the general requirements contained in other
portions of Subpart V, such as final Sec. 1926.960, which regulates
working on or near live parts.
Final paragraph (b) requires the employer to provide and maintain
sufficient access and working space around electric equipment to permit
ready and safe operation and maintenance of the equipment by employees.
This rule prevents employees from contacting exposed live parts as a
result of insufficient maneuvering room. A note following this
paragraph recognizes, for compliance purposes, the provisions of ANSI/
IEEE C2-2012, which address the design of workspace for electric
equipment. Final Sec. 1926.966(b), which OSHA took from existing Sec.
1910.269(u)(1), has no counterpart in existing Subpart V.
OSHA realizes that older installations may not meet the dimensions
set forth in the latest version of the national consensus standard. The
Agency believes that the language of final paragraph (b) is
sufficiently performance-oriented that older installations, likely
built to specifications in the national consensus standards that were
in effect during construction of the installation, will meet the
requirement for sufficient workspace provided that the installation
[[Page 20536]]
and work practices used enable employees to perform work safely within
the space and to maintain the minimum approach distances established by
the employer under Sec. 1926.960(c)(1)(i). The note to final Sec.
1926.966(b) states that the NESC specifications are guidelines. That
note indicates that OSHA will determine whether an installation that
does not conform to that consensus standard complies with final
paragraph (b) based on the following criteria:
(1) Whether the installation conforms to the edition of ANSI/IEEE
C2 that was in effect when the installation was made,
(2) Whether the configuration of the installation enables employees
to maintain the minimum approach distances, established by the employer
under Sec. 1926.960(c)(1)(i), while the employees are working on
exposed, energized parts, and
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by access and working space meeting ANSI/IEEE C2-2012.
The language in this note is equivalent to a note in existing Sec.
1910.269(u)(1) and accomplishes three goals. First, it explains that an
installation need not be in conformance with ANSI/IEEE C2-2012 to be in
compliance with final paragraph (b). Second, it informs employers with
installations that do not conform to the latest ANSI standard of how
they can comply with final paragraph (b). Third, it ensures that,
however old an installation is, it provides sufficient space to enable
employees to work within the space without significant risk of injury.
OSHA received no comments on either proposed paragraph (b) or the note
and is adopting them without substantive change from the proposal. OSHA
updated the version of ANSI/IEEE C2 listed in the note to the most
recent edition (2012). OSHA reviewed ANSI/IEEE C2-2012 and finds that
it provides protection equivalent to the 2002 edition referenced in the
note in the proposal.
Paragraph (c), which is being adopted without substantive change
from the proposal, requires the employer to ensure that, when employees
remove or insert draw-out-type circuit breakers,\448\ the breaker is in
the open position. Additionally, if the design of the control devices
permits, the employer must render the control circuit for the circuit
breaker inoperable. These provisions prevent arcing that could injure
employees. Final paragraph (c), which OSHA took from existing Sec.
1910.269(u)(2), has no counterpart in existing Subpart V.
---------------------------------------------------------------------------
\448\ A draw-out-type circuit breaker is one in which the
removable portion may be withdrawn from the stationary portion
without unbolting connections or mounting supports.
---------------------------------------------------------------------------
Because voltages can be impressed or induced on large metal objects
near substation equipment, proposed paragraph (d) would have required
conductive fences around substations to be grounded. In addition, the
proposal specified that employers maintain grounding continuity and
provide bonding to prevent electrical discontinuity when the employer
expanded substation fences or removed sections of such fences.
OSHA took the proposed provision from existing Sec.
1910.269(u)(3). Existing Sec. 1926.957(g)(1) requires employers to
maintain ``[a]dequate interconnection with ground'' between temporary
and permanent fences, but does not require permanent substation fences
to be grounded. In the preamble to the proposal, OSHA indicated that it
believes that grounding metal fences, whether they are temporary or
permanent, is essential to the safety of employees working near the
fences (70 FR 34885).
OSHA received many comments on proposed paragraph (d). (See, for
example, Exs. 0125, 0126, 0151, 0159, 0172, 0188, 0212.) Most of these
commenters pointed out that the proposal was at odds with the methods
of protecting employees and the general public from hazardous
differences in electric potential described in IEEE Std 80-2000, IEEE
Guide for Safety in AC Substation Grounding. (See, for example, Exs.
0125, 0126, 0151, 0159, 0172, 0188.) For instance, Mr. Jules Weaver
with the Northwest Line Constructors Chapter of NECA commented:
As currently written, [paragraph (d)] creates a situation in
which death or serious injury to both employees and the public
exists. When a substation fence is expanded or a section removed for
working in an existing substation, the temporary fence installed to
keep the work area secured shall not be bonded or the fence
continuity maintained between the existing grounded fence enclosure
and the temporary fence, as explained in IEEE Standard 80-2000
``IEEE Guide for Safety in AC Substation Grounding'' section 17.3.
When expanding a substation the practice is to remove the existing
section of fence between the energized portion of the substation and
the new section. The new section is fenced to protect the worksite
and the public from unauthorized access into the energized sub.
Temporary isolation fences are installed between the existing
substation fence and the temporary fence to prevent touch and step
potential hazards. As stated in the current regulations by
maintaining a bond and electrical continuity employees are exposed
to these differences of potential. As the new substation addition is
built the following basic sequence of events occur, excavation of
the existing soil is completed, foundations and footings are poured
for equipment placement, control wiring and ground grid installed,
and then final installation of rock placed creating the required
insulation for employee protection. It is not until the new ground
grid in the substation addition is installed and equipment in place
does the connection between the new addition and the existing
substation [begin]. As the new addition nears completion the fence
isolation fences are removed, permanent fencing is installed, and
the grid connected. It is at this critical time that the employees
can be exposed to critical potential differences and proper work
rules on bonding and grounding would be required. [Ex. 0188;
emphasis included in original]
He recommended that OSHA modify paragraph (d) to read:
Conductive fences around substations shall be grounded. When a
substation fence is expanded or a section is removed, they shall be
designed to limit touch, step, and transferred voltages in
accordance with industry practices.
Note to paragraph . . . (d) . . . of this section: Guidelines
for substation grounding as defined in IEEE Guide for Safety in AC
substation Grounding (Standard 80-2000) would he one source that may
be utilized to provide guidance in meeting these requirements. [Id.;
emphasis included in original]
OSHA agrees that this approach, which other commenters also
recommended, would better protect employees than the proposed
requirement. As demonstrated by the description quoted from Mr.
Weaver's comment, employers isolate temporary fences from existing
fences, in addition to bonding and grounding substation fence sections,
to protect employees from hazardous differences in potential. The
Agency also agrees that IEEE Std 80 provides useful guidance to protect
employees from hazardous differences in electric potential. Therefore,
OSHA adopted the following language in final paragraph (d):
Conductive fences around substations shall be grounded. When a
substation fence is expanded or a section is removed, fence sections
shall be isolated, grounded, or bonded as necessary to protect
employees from hazardous differences in electric potential.
Note to paragraph (d) of this section: IEEE Std 80-2000, IEEE
Guide for Safety in AC Substation Grounding, contains guidelines for
protection against hazardous differences in electric potential.
[[Page 20537]]
The Agency believes that the language in the final rule addresses
the commenters' concerns, as well as the concern of another commenter,
who questioned whether isolation joints would be acceptable under the
standard as proposed (Ex. 0212).
Final paragraph (e) addresses the guarding of rooms and other
spaces that contain electric supply equipment. OSHA took this paragraph
from existing Sec. 1910.269(u)(4). Paragraphs (c) and (g) of Sec.
1926.957 are the only provisions in existing Subpart V that address the
guarding of live parts in substations. These two provisions require
employers to install barricades or barriers (paragraph (c)) and to
install temporary fences if sections of permanent fencing are expanded
or removed (paragraph (g)). Existing Sec. 1926.957(g)(2) also
generally requires employers to lock gates to unattended substations.
The existing requirements only address temporary guarding measures.
Existing Sec. 1926.957 does not mention permanent guarding of live
parts, which generally is more substantial than the tape and cone
barricades permitted under the existing rule. OSHA's revision of the
substation rules addresses guarding of live parts in substations in a
more comprehensive manner and will provide better protection for
employees than existing Sec. 1926.957.
OSHA believes that it is important to prohibit unqualified persons
from entering areas containing energized electric supply equipment,
regardless of the work they are performing. Employees working in these
areas must be trained in the hazards involved and in the appropriate
work practices, as required by final Sec. 1926.950(b)(2). This
training will enable employees to distinguish hazardous circuit parts
from nonhazardous equipment and will ensure that they are familiar with
the appropriate work practices, regardless of the jobs they are
performing. Many accidents occur because unqualified persons contact
energized parts in such areas (Ex. 0004 \449\).
---------------------------------------------------------------------------
\449\ See, for example, the eight accidents at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=800995&id=170571012&id=902650&id=170571632&id=14529085&id=170681456&id=170681456&id=170108310.
---------------------------------------------------------------------------
Subpart V applies to electrical installations for which OSHA has
few design requirements. The Subpart K electrical installation
standards typically do not apply to electric power transmission and
distribution installations, and such installations may pose hazards in
addition to the hazards associated with exposed live parts. For
example, ungrounded equipment enclosures pose such hazards. If
employers do not meet the requirements of Subpart K, then it is
important to prevent unqualified persons from gaining access to areas
containing electric power transmission and distribution equipment.
Paragraph (e) of final Sec. 1926.966 sets forth criteria for
access by unqualified persons to rooms and other spaces containing
electric supply lines or equipment. Final paragraph (e)(1) specifies
which areas containing electric supply lines or equipment must meet the
guarding requirements contained in final paragraphs (e)(2) through
(e)(5). These areas fall into three categories as follows:
(1) Rooms and other spaces where exposed live parts operating at 50
to 150 volts to ground are within 2.4 meters (8 feet) of the ground or
other working surface,
(2) Rooms and other spaces where live parts operating at 151 to 600
volts to ground are within 2.4 meters (8 feet) of the ground or other
working surface and are guarded only by location, as permitted under
final Sec. 1926.966(f)(1), and
(3) Rooms and other spaces where live parts operating at more than
600 volts to ground are located, unless:
(a) The live parts are enclosed within grounded, metal-enclosed
equipment whose only openings are designed so that foreign objects
inserted in these openings will be deflected from energized parts, or
(b) The live parts are installed at a height, above ground and any
other working surface, that provides protection at the voltage on the
live parts corresponding to the protection provided by a 2.4-meter (8-
foot) height at 50 volts.
Final paragraphs (e)(2) through (e)(5) contain requirements that
apply to these areas. Fences, screens, partitions, or walls must
enclose these rooms and other spaces so as to minimize the possibility
that unqualified persons will enter; the employer must display signs at
the entrances warning unqualified persons to keep out; and the employer
must keep the entrances locked unless the entrances are under the
observation of a person attending the room or other space for the
purpose of preventing unqualified employees from entering.
Additionally, unqualified persons may not enter these rooms or other
spaces while the electric supply lines or equipment are energized.
OSHA received no comments on proposed paragraph (e) and is adopting
it substantially as proposed. In the final rule, OSHA added metric
equivalents that were missing from proposed paragraphs (e)(1)(i) and
(e)(1)(ii). In addition, the Agency reworded paragraph (e)(5) in the
final rule as follows: ``The employer shall keep each entrance to a
room or other space locked, unless the entrance is under the
observation of a person who is attending the room or other space for
the purpose of preventing unqualified employees from entering.''
Proposed paragraph (e)(5) would have required the employer to lock
entrances to rooms and other spaces not under the observation of an
``attendant.'' OSHA defined the word ``attendant'' in final Sec.
1926.968 as ``[a]n employee assigned to remain immediately outside the
entrance to an enclosed or other space to render assistance as needed
to employees inside the space.'' This term applies to provisions that
require an attendant whose purpose is to protect employees within an
enclosed or other space. In contrast, the purpose of the person
attending the room or other space under final paragraph (e)(5) is to
keep unqualified employees from entering the room or other space.
Therefore, the use of the term ``attendant'' in proposed paragraph
(e)(5) was inappropriate, and the revised language is more accurate.
Paragraph (f) also addresses guarding of live parts. This
paragraph, which OSHA took from existing Sec. 1910.269(u)(5), has no
counterpart in existing Subpart V.
Paragraph (f)(1), which is being adopted without substantive change
from the proposal, requires the employer to provide guards around all
live parts operating at more than 150 volts to ground without an
insulating covering unless the location of the live parts gives
sufficient clearance to minimize the possibility of accidental employee
contact. This provision protects qualified employees from accidentally
contacting energized parts. Guidance for clearance distances
appropriate for guarding by location is available in ANSI/IEEE C2. A
note following final paragraph (f)(1) provides that OSHA considers
installations meeting ANSI/IEEE C2-2002 to meet paragraph (f)(1), which
OSHA based on Rule 124A1 of that standard.\450\ The note further
provides that OSHA will determine whether an installation that does not
conform to this ANSI standard complies with paragraph (f)(1) based on
the following criteria:
---------------------------------------------------------------------------
\450\ The 2012 NESC contains a similar requirement in Rule
124A1.
---------------------------------------------------------------------------
(1) Whether the installation conforms to the edition of ANSI C2
that was in effect when the installation was made,
(2) Whether each employee is isolated from energized parts at the
point of closest approach, and
[[Page 20538]]
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by horizontal and vertical clearances meeting ANSI/IEEE C2-
2002.
This approach affords employers flexibility in complying with the
standard and affords employees protection from injury due to sparkover
from live circuit parts.
In developing the final rule, OSHA examined the 2012 version of
ANSI/IEEE C2 to determine if the guarding requirements of the newer
consensus standard protect employees to the extent required by final
paragraph (f)(1) and ANSI/IEEE C2-2002. Rule 124A1 of ANSI/IEEE C2-2012
requires guarding of ``live parts operating above 300 V phase-to-
phase'' rather than ``live parts operating at more than 150 volts to
ground'' as required by final paragraph (f)(1). Therefore, some live
parts that require guarding under the OSHA standard and ANSI/IEEE C2-
2002 do not require guarding under ANSI/IEEE C2-2012. For example, an
ungrounded, single-phase circuit operating at 240 volts between
conductors has a phase-to-ground voltage of 240 volts.\451\ The phase-
to-phase voltage of this circuit also is 240 volts. Consequently, final
paragraph (f)(1) and ANSI/IEEE C2-2002 require guarding of live parts
on this circuit, while ANSI/IEEE C2-2012 does not. Accordingly, the
Agency finds that ANSI/IEEE C2-2012 requires guarding of fewer live
parts and, therefore, provides less employee protection than the OSHA
standard and ANSI/IEEE C2-2002. The note to final paragraph (f)(1)
retains the reference to ANSI/IEEE C2-2002, as proposed, rather than
updating the reference to ANSI/IEEE C2-2012. However, with regard to
the dimensions of clearance distances about electric equipment,
employers can rely on ANSI/IEEE C2-2012 for providing sufficient
clearance to minimize the possibility of accidental employee contact.
---------------------------------------------------------------------------
\451\ The 2002 and 2007 editions of ANSI/IEEE C2 define the
phase-to-ground voltage on an ungrounded circuit as ``[t]he highest
nominal voltage available between any two conductors of the circuit
concerned'' (Ex. 0077).
---------------------------------------------------------------------------
Paragraph (f)(2), which is being adopted without substantive change
from the proposal, requires that the employer maintain guarding of
energized parts within a compartment during operation and maintenance
functions. This guarding will prevent accidental contact with energized
parts and prevent tools or other equipment from contacting energized
parts if an employee drops the tools or equipment. However, since
qualified employees need access to energized equipment, an exception to
this requirement allows qualified employees to remove guards to replace
fuses and to perform other necessary work. In such cases, paragraph
(f)(3), which also is being adopted without substantive change from the
proposal, applies. When anyone removes guards from energized equipment,
final paragraph (f)(3) requires the employer to install barriers around
the work area to prevent employees who are not working on the
equipment, but who are in the area, from contacting the exposed live
parts.
Paragraph (g)(1), which is being adopted without substantive change
from the proposal, requires employees who do not work regularly at the
station to report their presence to the employee in charge of
substation activities so that they can receive information on special
system conditions affecting employee safety. Final paragraph (g)(2)
requires the job briefing under final Sec. 1926.952 to cover
information on special system conditions affecting employee safety,
including the location of energized equipment in, or adjacent to, the
work area and the limits of any deenergized work area. OSHA took
paragraphs (g)(1) and (g)(2) from existing Sec. 1910.269(u)(6). The
Agency revised the language in paragraph (g)(2) in the final rule to
make it clear that the information covered in the job briefing must
include all information on special system conditions affecting employee
safety in the substation. Note that, unlike paragraph (g)(1), paragraph
(g)(2) applies equally to unattended and attended substations, and to
employees already working in a substation and employees who enter a
substation.
Existing Sec. 1926.957(a)(1) requires the employer to ensure that
employees obtain authorization from the person in charge of the
substation before performing work. Proposed paragraph (g) would not
have required authorization. In the preamble to the proposal, OSHA
stated that the Agency did not believe that such a requirement was
necessary (70 FR 34886). Proposed paragraph (g)(1) would have required
employees who do not work regularly in the substation to report their
presence to the employee in charge. OSHA explained in the preamble to
the proposal that the main purpose of this rule is to ensure a flow of
important safety-related information from the employee in charge to
employees about to work in the substation (70 FR 34887). The Agency
believed that, as long as the employee in charge imparted this
information to the employees performing the work and as long as
employers followed the requirements proposed in the revision of Subpart
V, employees could perform the work safely. Although OSHA did not
believe that it was necessary to require that the employee in charge
authorize the work, the Agency requested comments on whether the lack
of authorization to perform work could lead to accidents.
Four commenters argued that the final rule should require
authorization (Exs. 0167, 0209, 0219, 0227). Three of these commenters
stated that lack of authorization can lead to accidents, but did not
describe how or why such accidents could occur (Exs. 0209, 0219, 0227).
The other commenter maintained that the only way to assure that
employees receive the proper information is by requiring authorization
by the employee in charge (Ex. 0167).
Other commenters supported the proposal and agreed with OSHA's
preliminary conclusion that authorization is unnecessary. (See, for
example, Exs. 0186, 0201, 0212, 0213.) Mr. Anthony Ahern with the Ohio
Rural Electric Cooperatives succinctly described this reasoning as
follows:
[A]n employee is required to report to the person in charge. The
person in charge knows who is present and what they are doing. Newly
arrived employee[s] cannot start work until they receive their
safety briefing. If the person in charge doesn't want the employee
to start work on their particular task they will stop them at that
time. Otherwise the employee will start working on their task after
the safety briefing. [Ex. 0186]
The Agency agrees with Mr. Ahern that the act of reporting will
give the employee in charge an opportunity to deny access if necessary.
Therefore, the Agency is not including Subpart V's existing requirement
for authorization in the final rule.
One commenter questioned: ``Should there be a provision that states
an unqualified person may enter a substation with a qualified employee,
and must not touch anything, even if they are just doing a visual
inspection?'' (Ex. 0126).
OSHA notes that final Sec. 1926.966(e) generally prohibits
unqualified employees from entering rooms and other spaces containing
unguarded energized supply lines or equipment. If it is necessary for
such employees to enter these rooms and other spaces, employers must
train them as qualified employees. Note that OSHA considers employees
in training to be qualified employees under certain conditions, one of
which is when they are under the direct supervision of a qualified
employee. (For more detail, see CPL 02-01-038.)
[[Page 20539]]
Another commenter asked OSHA to clarify how proposed paragraph
(g)(1) would apply to vendors and engineers who may be present, but do
not directly work in substations (Ex. 0162).
Final paragraph (g)(1) does not require employees who are not
performing work covered by Subpart V to report their presence to the
employee in charge. In such cases, Subpart V would not be applicable.
Existing Sec. 1926.957(a)(2) is essentially identical to final
Sec. 1926.966(g)(2), except that the existing rule, in paragraph
(a)(2)(ii), also requires the determination of what protective
equipment and precautions are necessary. Since final Sec. 1926.952(b)
already requires the job briefing to cover these areas, existing Sec.
1926.957(a)(2)(ii), which applies only to work in energized
substations, is no longer necessary. The Agency received no objection
to this proposed change.
18. Section 1926.967, Special Conditions
Final Sec. 1926.967 sets requirements for special conditions
encountered during electric power transmission and distribution work.
Except as noted otherwise, OSHA received no comments on this section.
Since capacitors store electric charge and can release electrical
energy even when disconnected from their sources of supply, some
precautions may be necessary--in addition to the precautions contained
in final Sec. 1926.961 (deenergizing lines and equipment) and final
Sec. 1926.962 (grounding)--when employees perform work on capacitors
or on lines connected to capacitors. Paragraph (a), which is being
adopted without substantive change from the proposal, contains
precautions that will enable this equipment to be treated as
deenergized. This paragraph, which OSHA took from existing Sec.
1910.269(w)(1), has no counterpart in existing Subpart V. A note to
paragraph (a) serves as a reminder that final Sec. Sec. 1926.961 and
1926.962 apply to deenergizing and grounding capacitor installations.
Under final paragraph (a)(1), before employees work on capacitors,
the employer must disconnect the capacitors from energized sources and
short circuit the capacitors. In addition, the employer must ensure
that the employee short circuiting the capacitors waits at least 5
minutes from the time of disconnection before applying the short
circuit. This provision not only removes the sources of electric
current, but also relieves the capacitors of their charge. Note that
ANSI/IEEE Std 18-2012, IEEE Standard for Shunt Power Capacitors,
requires all capacitors to have an internal discharge device to reduce
the voltage to 50 volts or less within 5 minutes after the capacitor is
disconnected from an energized source.\452\
---------------------------------------------------------------------------
\452\ The time limit is 5 minutes for capacitors rated over 600
volts and 1 minute for capacitors rated 600 volts or less.
---------------------------------------------------------------------------
Before employees handle the units, the employer must short circuit
each unit in series-parallel capacitor banks between all terminals and
the capacitor case or its rack; and, if the cases of capacitors are on
ungrounded substation racks, the employer must bond the racks to
ground. Final paragraph (a)(2) requires these measures to ensure that
individual capacitors do not retain a charge. Final paragraph (a)(3)
requires the employer to short circuit any line connected to capacitors
before the line is treated as deenergized.
Although the magnetic flux density in the core of a current
transformer usually is low, resulting in a low secondary voltage, it
will rise to saturation if the secondary circuit opens while the
transformer primary is energized. When the secondary opens, the
magnetic flux will induce a voltage in the secondary winding high
enough to be hazardous to the insulation in the secondary circuit and
to workers. Because of this hazard to workers, paragraph (b), which is
being adopted without substantive change from the proposal, prohibits
the opening of the secondary circuit of a current transformer while the
transformer is energized. If the employer cannot deenergize the primary
of the current transformer before employees perform work on an
instrument, a relay, or other section of a current transformer
secondary circuit, the employer must bridge the circuit so that the
current transformer secondary does not experience an open-circuit
condition. This provision, which OSHA took from existing Sec.
1910.269(w)(2), has no counterpart in existing Subpart V.
In a series streetlighting circuit, the lamps are connected in
series, and the same current flows in each lamp. A constant-current
transformer, which provides a constant current at a variable voltage
from a source of constant voltage and variable current, supplies the
current in a series streetlighting circuit. As with the current
transformer, the constant current source attempts to supply current
even to an open secondary circuit. The resultant open-circuit voltage
can be extremely high and hazardous to employees. For this reason,
final paragraph (c)(2) contains a requirement similar to that in
paragraph (b). Under final paragraph (c)(2), before any employee opens
a series loop, the employer must deenergize the streetlighting
transformer and isolate it from the source of supply or must bridge the
loop to avoid an open-circuit condition. In addition, final paragraph
(c)(1) requires the employer to ensure that employees work on series
streetlighting circuits with an open-circuit voltage of more than 600
volts in accordance with the requirements for overhead lines in final
Sec. 1926.964 or for underground electrical installations in final
Sec. 1926.965, as appropriate. Final paragraph (c), which OSHA took
from existing Sec. 1910.269(w)(3), has no counterpart in existing
Subpart V, and the Agency is adopting it without substantive change
from the proposal.
Frequently, electric power transmission and distribution employees
must work at night, or in enclosed places, such as manholes, without
natural illumination. Since inadvertent contact with live parts can be
fatal, proper lighting is important to the safety of these workers.
Therefore, paragraph (d), which is being adopted without substantive
change from the proposal, requires the employer to provide sufficient
illumination to enable the employee to perform the work safely. This
provision, which OSHA took from existing Sec. 1910.269(w)(4), is
comparable to existing Sec. 1926.950(f). The existing requirement in
Sec. 1926.950(f), however, applies only at night. OSHA believes that
it is important for employees to have sufficient lighting to perform
the work safely regardless of the time of day. The note following
paragraph (d) refers to Sec. 1926.56 for specific levels of
illumination required under various conditions.
Paragraph (e) of the final rule sets requirements to protect
employees working in areas that expose them to drowning hazards.
Paragraph (e)(1), which is being adopted without substantive change
from the proposal, requires the provision and use of personal flotation
devices meeting Sec. 1926.106 whenever an employee may be pulled or
pushed, or might fall, into water where there is a danger of
drowning.\453\ Paragraph (e)(2), which is being adopted without
substantive change from the proposal, requires that the employer
maintain each personal flotation device in safe condition and
[[Page 20540]]
inspect each personal flotation device frequently enough to ensure that
it does not have rot, mildew, water saturation, or any other condition
that could render the device unsuitable for use. Lastly, paragraph
(e)(3) requires a safe means of passage, such as a bridge, for
employees crossing streams or other bodies of water. This provision,
which OSHA took from existing Sec. 1910.269(w)(5), replaces existing
Sec. 1926.950(g). The existing rule at Sec. 1926.950(g) simply
references other construction standards on body belts, safety straps,
and lanyards, on safety nets, and on protection for working over or
near water, namely Sec. Sec. 1926.104, 1926.105, and 1926.106. In
final Sec. 1926.967(e)(3), OSHA is adopting language nearly identical
to that contained in existing Sec. 1910.269 to ensure a safe means of
passage, which the existing Subpart V rule does not address. In
addition, existing Sec. 1926.950(g) is unnecessary because the
referenced construction standards apply.
---------------------------------------------------------------------------
\453\ Paragraph (w)(5)(i) of Sec. 1910.269 explicitly requires
that the employer provide flotation devices approved by the U.S.
Coast Guard, rather than referring to Sec. 1926.106, which is a
construction standard. Section 1926.106 also requires that the
employer provide flotation devices approved by the U.S. Coast Guard.
---------------------------------------------------------------------------
Ms. Salud Layton with the Virginia, Maryland & Delaware Association
of Electric Cooperatives objected to proposed paragraph (e)(3) because
she believed it to be too broad (Ex. 0175). She stated that the U.S.
Geological Survey designates ``many intermitted streams on their
topographic map that may not have running waters many times during the
year'' (id.). She also argued that the U.S. Army Corps of Engineers
prohibits building bridges in certain wetlands. Ms. Layton maintained
that workers wearing waders can cross safely some small streams.
OSHA notes that final paragraph (e)(3) does not require a bridge,
but only a safe means of passage. A bridge is only one form of safe
passage that employers can use to meet this requirement. A safe means
of passage would exist when the water is shallow enough that workers
wearing waders can cross it safely. Therefore, OSHA is adopting
paragraph (e)(3) without substantive change from the proposal.
Paragraph (f) references Subpart P of Part 1926 for requirements on
excavations. This provision is equivalent to existing Sec.
1926.956(c)(2), which references Sec. Sec. 1926.651 and 1926.652 of
that subpart. The final rule clearly indicates that all of the
requirements of Subpart P apply. OSHA is adopting paragraph (f) without
change from the proposal.
Working in areas with pedestrian or vehicular traffic exposes
employees to additional hazards compared to employees working on an
employer's premises, where the employer generally restricts public
access. One serious additional hazard faced by employees working in
public areas is traffic mishaps (for example, impact with a vehicle or
a pedestrian). Final paragraph (g) sets requirements to protect
employees against injuries resulting from traffic mishaps. If employees
work in the vicinity of vehicular or pedestrian traffic that may
endanger them, paragraph (g)(2), which is being adopted without
substantive change from the proposal, requires the employer to place
warning signs or flags and other traffic-control devices in conspicuous
locations to alert and channel approaching traffic. If the measures
required by paragraph (g)(2) do not provide sufficient employee
protection or if employees are working in an area in which there are
excavations, paragraphs (g)(3) and (g)(4), which are being adopted
without substantive change from the proposal, require the employer to
erect barricades. Paragraph (g)(5), which is being adopted without
substantive change from the proposal, requires the employer to display
warning lights prominently for night work. Paragraph (g)(1) requires
traffic-control signs and devices to meet Sec. 1926.200(g)(2), which
covers traffic-control devices. This provision in OSHA's construction
standards requires compliance with Part VI of the Manual of Uniform
Traffic Control Devices, 1988 Edition, Revision 3, September 3, 1993,
FHWA-SA-94-027, or Part VI of the Manual on Uniform Traffic Control
Devices, Millennium Edition, December 2000, Federal Highway
Administration. OSHA is adopting paragraph (g)(1) without substantive
change from the proposal. Paragraph (g), which OSHA took from existing
Sec. 1910.269(w)(6), has no counterpart in existing Subpart V.
Paragraph (h), which is being adopted without substantive change
from the proposal, addresses the hazards of voltage backfeed due to
sources of cogeneration or from the secondary system. Under conditions
of voltage backfeed, the lines on which employees will perform work
remain energized after the employer disconnects the main source of
power. According to this provision, if there is a possibility of
voltage backfeed from sources of cogeneration or from the secondary
system, employers must have employees work the lines as energized under
final Sec. 1926.960 or work the lines deenergized following final
Sec. Sec. 1926.961 and 1926.962. The referenced requirements contain
the appropriate controls and work practices employers must implement in
case of voltage backfeed. Final paragraph (h), which OSHA took from
existing Sec. 1910.269(w)(7), has no counterpart in existing Subpart
V.
Sometimes, electric power transmission and distribution work
involves the use of lasers. Existing Sec. 1926.54 of the construction
standards contains appropriate requirements for the installation,
operation, and adjustment of lasers. Paragraph (i), which is being
adopted without substantive change from the proposal, requires the
employer to install, adjust, and operate laser equipment in accordance
with Sec. 1926.54. Paragraph (i), which OSHA took from existing Sec.
1910.269(w)(8), has no counterpart in existing Subpart V.
To ensure that hydraulic equipment retains its insulating value,
paragraph (j) requires the hydraulic fluid used in insulated sections
of hydraulic equipment to provide insulation for the voltage involved.
Proposed paragraph (j) also contained an exemption from the requirement
in Sec. 1926.302(d)(1) that hydraulic fluid used in hydraulic-powered
tools be fire-resistant. OSHA did not adopt the proposed exemption in
final Sec. 1926.967(j) because final Sec. 1926.956(d)(1) already
contains the relevant exemption.
Final paragraph (k) addresses communication facilities associated
with electric power transmission and distribution systems. Typical
communications installations include installations for microwave
signaling and power line carriers. This paragraph, which OSHA took from
existing Sec. 1910.269(s), has no counterpart in existing Subpart V.
Paragraph (k)(1) addresses microwave signaling systems. To protect
employees' eyes from injury caused by microwave radiation, paragraph
(k)(1)(i), which is being adopted without substantive change from the
proposal, requires employers to ensure that employees do not look into
an open waveguide or antenna connected to an energized source of
microwave radiation.
Existing Sec. 1910.97, which covers nonionizing radiation,
prescribes a warning sign with a special symbol to indicate nonionizing
radiation hazards. Paragraph (k)(1)(ii), which is being adopted without
substantive change from the proposal, provides that, if the
electromagnetic-radiation level in an accessible area exceeds the
radiation-protection guide set forth in Sec. 1910.97(a)(2), the
employer post the area with warning signs containing the warning symbol
described in Sec. 1910.97(a)(3). This paragraph also requires the
lower half of that symbol to include the following statements or
[[Page 20541]]
statements that the employer can demonstrate are equivalent:
Radiation in this area may exceed hazard limitations and special
precautions are required. Obtain specific instruction before
entering.
The sign will warn employees about the hazards present in the area
and inform them that special instructions are necessary to enter the
area.
In Sec. 1910.97, the radiation-protection guide is advisory only.
In final paragraph (k)(1)(iii), OSHA makes the guide mandatory for
electric power transmission and distribution work by requiring the
employer to institute measures that prevent any employee's exposure
from being greater than the exposure set forth in the guide. These
measures may be administrative measures (such as limitations on the
duration of exposure) or engineering measures (such as a design of the
system that limits the emitted radiation to that permitted by the
guide), or the measures may involve the use of personal protective
equipment. This provision does not require employers to follow the
hierarchy of controls normally required for the protection of employees
from occupational hazards. Employees exposed to radiation levels beyond
that permitted by the radiation-protection guide are typically
performing maintenance tasks, and OSHA typically permits the use of
personal protective equipment in lieu of engineering or administrative
controls during work operations, such as some maintenance and repair
activities, for which engineering and work-practice controls are not
feasible. (See, for example, Sec. Sec. 1910.1001(g)(1)(ii) (asbestos),
1910.1018(h)(1)(ii) (inorganic arsenic), and 1910.1028(g)(1)(ii)
(benzene).) The Agency indicated in the preamble to the proposal that
it did not believe any employees had radiation exposures exceeding the
radiation-protection guide on a routine basis (70 FR 34888). The Agency
requested comments on whether the proposal adequately protected
employees and whether the standard should require employers to follow
the hierarchy of controls.
No commenters suggested that OSHA apply the hierarchy of controls
to electromagnetic-radiation exposure. However, Mr. Anthony Ahern with
Ohio Rural Electric Cooperatives commented that ``[e]xposure to really
high power microwave radiation is diminishing as more and more of the
big telcos are dismantling their microwave facilities in favor of fiber
optic networks'' (Ex. 0186). The record, therefore, does not contradict
OSHA's determination that it is unnecessary in final paragraph
(k)(1)(iii) to require that employers comply with the hierarchy of
controls.
Two commenters maintained that Sec. 1910.97 is out of date and
recommended other, more protective guidelines (Exs. 0163, 0212). Ms.
Susan O'Connor with Siemens Power Generation commented that ANSI, the
American Conference of Governmental Industrial Hygienists, and the
International Commission on Non-Ionizing Radiation Protection have
guidelines that are more current and more protective than the
requirements in Sec. 1910.97 (Ex. 0163). She recommended that OSHA
update Sec. 1910.97 if the Agency references Sec. 1910.97 in the
final rule. Mr. Tom Chappell with Southern Company stated that the
Federal Communications Commission's (FCC) OET Bulletin 65, Edition 97-
01, Evaluating Compliance with FCC Guidelines for Human Exposure to
Radiofrequency Electromagnetic Fields, has a two-tiered approach for
setting permissible exposure limits for nonionizing radiation that
``appears to provide a greater level of protection for employees'' (Ex.
0212). He recommended that OSHA defer to the FCC in establishing
employee exposure limits.
The purpose of this rulemaking is to set safety standards for
employees working on electric power generation, transmission, and
distribution installations and to set safety standards for electrical
protective equipment. It is not the purpose of this rulemaking to set
permissible exposure limits for nonionizing radiation. Therefore, the
radiation-protection guide contained in Sec. 1910.97 is outside the
scope of this rulemaking, and OSHA is not revising Sec. 1910.97 in
this final rule.
The FCC authorizes and licenses devices, transmitters, and
facilities that generate radio-frequency radiation. It has jurisdiction
over all transmitting services in the United States, except services
operated by the Federal government. (See https://www.fcc.gov/oet/rfsafety/rf-faqs.html#Q10.) However, the FCC's primary jurisdiction
does not include the health and safety of employees, and the FCC relies
on other agencies and organizations for guidance in such matters (id.).
Therefore, OSHA decided that it would be inappropriate to defer
establishing employee exposure limits to the FCC as recommended by Mr.
Chappell. For these reasons, OSHA is adopting paragraph (k)(1)(iii) as
proposed.
Power-line carrier systems use power lines to carry signals between
equipment at different points on lines. Therefore, paragraph (k)(2),
which is being adopted without substantive change from the proposal,
requires the employer to ensure that employees perform work associated
with power-line carrier installations, including work on equipment used
for coupling carrier current to power line conductors, according to the
requirements for work on energized lines. As a correction, the final
rule replaces the term ``this section,'' which was in the proposal,
with ``this subpart.''
Comments Regarding Heightened Sensitivity to Electromagnetic Radiation
Some rulemaking participants recommended that OSHA adopt protection
for workers who are sensitive to electromagnetic radiation. (See, for
example, Exs. 0106, 0482; Tr. 326-352.) These commenters maintained
that some individuals are especially sensitive to electromagnetic
radiation from sources such as computers, power lines, and other
electric equipment (id.) For example, Ms. M. Matich Hughes commented
that sensitive individuals react to this type of radiation with a wide
range of symptoms, including itching, redness, swelling, and stinging
(Ex. 0106). Some of these commenters also pointed to papers supporting
their claims (Exs. 0106, 0482). For instance, Drs. Diane and Bert
Schou, and Mr. Paul Schou, submitted several papers, and referenced
others, on the effects of electromagnetic radiation in humans and
animals (Ex. 0482).
OSHA declines to regulate exposure to electromagnetic radiation in
this rulemaking for several reasons. First, the relevant portion of
this rulemaking focuses on the safety hazards associated with the
maintenance and construction of electric power generation,
transmission, and distribution installations.\454\ The hazards that
these commenters address appear to be health hazards posed by
electromagnetic radiation. The commenters maintain that only certain
individuals are sensitive to electromagnetic radiation (see, for
example, Ex. 0106 (``a California Department of Health Services survey
has found that 3 percent of the people interviewed reported that they
are unusually sensitive to electric appliances or power lines''), Ex.
0124 (``It is most easily understood as a radiation type injury that
affects . . . a population estimated at 3 to 5 percent in the world''),
and Tr. 330 (``we're talking about three percent worldwide of the
people who are very, very
[[Page 20542]]
sensitive'')) and that symptoms may develop or worsen after long-term
exposure (see, for example, Ex. 0482 (``High [electromagnetic
radiation] exposure for a short time is preferred to long time low
power [electromagnetic radiation]''). Second, these commenters are
requesting that OSHA address hazardous conditions that go far beyond
the work covered by the final rule. The commenters maintain that there
are many sources of electromagnetic radiation that can cause symptoms.
(See, for example, Ex. 0106 (``[Electromagnetic radiation] sensitivity
is . . . associated with exposure to electromagnetic fields created by
computers, power lines and other electronic equipment'') and Tr. 334
(``Sources that [can trigger electromagnetic radiation sensitivity]
include the fluorescent lights[,] remote meters[,] broadband on power
lines, [and] wireless Internet'').) Thus, to the extent that
electromagnetic radiation poses ``sensitivity hazards,'' those hazards
are not unique to work on electric power generation, transmission, and
distribution installations, but are present in nearly all workplaces.
OSHA, therefore, concludes that this rulemaking is not a proper vehicle
for regulating the hazards identified by these commenters.
---------------------------------------------------------------------------
\454\ This rulemaking also addresses electrical protective
equipment, a subject unrelated to electromagnetic radiation.
---------------------------------------------------------------------------
19. Section 1926.968, Definitions
Final Sec. 1926.968 contains definitions of terms used in Subpart
V. Since OSHA based these definitions, in large part, on consensus
standards and existing OSHA rules, and since the definitions included
are generally self-explanatory, OSHA believes the regulated community
understands these terms well; therefore, with a few exceptions, this
discussion of final Sec. 1926.968 provides no explanation of the
terms' definitions. For terms having meanings that may not be readily
apparent, the Agency is providing an explanation of the definition of
each of these terms in the discussion of the provision in which the
term first appears. The following table shows where in this preamble
OSHA discusses some of the key definitions.
------------------------------------------------------------------------
See the summary and explanation
Term for:
------------------------------------------------------------------------
Contract employer...................... Sec. 1926.950(c), Information
transfer.
Enclosed space......................... Sec. 1926.953(a), Enclosed
spaces, General.
Entry.................................. Sec. 1926.953(g), Hazardous
atmosphere.
Exposed................................ Sec. 1926.960(b)(3), At least
two employees.
Sec. 1926.960(g)(1), Hazard
assessment.
Fall restraint system.................. Sec. 1926.954(b)(3)(iii),
Care and use of personal fall
protection equipment.
Host employer.......................... Sec. 1926.950(c), Information
transfer.
Isolated............................... Sec. 1926.960(b)(3), At least
two employees.
Line-clearance tree trimming........... Sec. 1926.950(a)(3),
Applicable Part 1910
requirements.
Personal fall arrest system............ Sec. 1926.954(b)(3)(iii),
Care and use of personal fall
protection equipment.
Work-positioning equipment............. Sec. 1926.954(b)(3)(iii),
Care and use of personal fall
protection equipment.
------------------------------------------------------------------------
OSHA based the definition of ``qualified employee'' on the
definition of that term as set forth in existing Sec. 1910.269(x).
This definition states that a qualified employee is an employee
knowledgeable in the construction and operation of the electric power
generation, transmission, and distribution equipment involved, along
with the associated hazards.
As OSHA indicated in the preamble to the proposal, the Agency is
not requiring that a ``qualified employee'' be knowledgeable in all
aspects of electric power generation, transmission, and distribution
equipment (70 FR 34888--34889). OSHA believes that this definition will
convey the true meaning of this term. Note that the final rule uses the
term ``qualified employee'' to refer only to employees who have the
training to work on energized electric power transmission and
distribution installations. Paragraph (b)(2) of final Sec. 1926.950
sets out the training an employee must have to be a qualified employee.
OSHA included a note to this effect following the definition of the
term. OSHA received no comments on the definition of ``qualified
employee'' and is adopting it without substantive change from the
proposal.
One commenter requested that the standard define ``fire-resistant
clothing'' (Ex. 0237). This commenter noted that untreated cotton,
regardless of weight, is not considered ``fire-resistant'' and asked
that the final rule clarify this point.
As the commenter pointed out in its submission, a footnote in
proposed Appendix F described flame-resistant clothing as follows:
Flame-resistant clothing includes clothing that is inherently
flame resistant and clothing that has been chemically treated with a
flame retardant. (See ASTM F1506-02a, Standard Performance
Specification for Textile Materials for Wearing Apparel for Use by
Electrical Workers Exposed to Momentary Electric Arc and Related
Thermal Hazards.) [70 FR 34977]
OSHA decided not to include a definition of ``flame-resistant
clothing'' in the final rule. From the comments received on the record,
the Agency believes that affected employers and employees understand
that untreated cotton is not flame-resistant for the purposes of final
Sec. 1926.960(g)(4). Because final Sec. 1926.960(g)(5) requires arc-
rated protection, and because most FR clothing has an arc rating, OSHA
also believes that employers generally will use arc-rated clothing to
meet both requirements. (See, for example, Tr. 545.) In any event, the
Agency included a separate topic in Appendix E explaining what OSHA
means by FR and arc-rated clothing, so that employers will know what
clothing to purchase.
IBEW objected to the definition of ``system operator'' as it
applied to the control room operator in a generating station (Exs.
0230, 0480; Tr. 905). The union maintained that generating plants do
not have system operators, stating:
Most generating stations have a control room operator that is
responsible for all operations related to a specific generating
unit. System operators are usually located in some type of system
operations center and are responsible for operations of the
transmission system. There is available technology for computer
systems operated by system operators to have some form of automated
generation control . . . in a specific transmission system, but the
operations of the generating unit, specifically the installation of
lockout/tagout devices are the responsibility of station personnel,
probably the control room operator. OSHA should make the appropriate
changes. [Ex. 0230]
IBEW recommended that OSHA adopt a different term, ``control room
operator,''
[[Page 20543]]
applicable to the lockout-tagout requirements in Sec. 1910.269(d) and
defined as follows:
Control room operator. A qualified employee who operates an
electric generating system or its parts from within a centralized
control room. [Ex. 0480]
In final Sec. 1926.968, ``system operator'' means a ``qualified
person designated to operate the system or its parts.'' This is a
generic definition that OSHA believes applies equally to the employees
in the dispatch center operating a transmission or distribution system
and to the employees in the control room of a power generating plant
who control the generation system and apply lockout-tagout devices.
OSHA recognizes that the utility industry views these two groups of
employees as being distinct and may even frequently use the term
``system operator'' exclusively for the transmission and distribution
operators (though some utilities call these employees ``dispatchers''
(Exs. 0167, 0508)). However, from the description of the energy control
procedures in the 1994 Sec. 1910.269 rulemaking record, and even from
IBEW's own recommended definition, it is clear that the control room
operator in a generation plant serves the same function as a system
operator for a transmission or distribution system (269-Ex. 12-6; Ex.
0480). Therefore, the Agency concludes that a control room operator in
a generation plant is ``designated'' by the employer to ``operate'' or
control ``the [generation] system or its parts'' and, thus, meets the
definition for ``system operator'' contained in the final rule. For
these reasons, OSHA is adopting the definition of ``system operator''
as proposed.
20. Appendices
OSHA is including six appendices to final Subpart V. The first of
these appendices is Appendix A. Proposed Appendix A to Subpart V
referred to Appendix A to Sec. 1910.269. The general industry appendix
contains flow charts depicting the interface between Sec. 1910.269 and
the following standards: Sec. 1910.146, Permit-required confined
spaces; Sec. 1910.147, The control of hazardous energy (lockout/
tagout); and Part 1910, Subpart S, Electrical. Appendix A to Sec.
1910.269 has little relevance, if any, to work covered by Subpart V, as
that appendix only contains information relevant to the application of
general industry standards. Therefore, the Agency is not adopting
proposed Appendix A to Subpart V.
Lee Marchessault with Workplace Safety Solutions expressed concern
that Appendix A to Sec. 1910.269 granted electric power generation,
transmission, and distribution work an exemption from Subpart S of the
general industry standards (Ex. 0196; Tr. 582-583). Based on his
experience as an electrician, he believed that there were some hazards
covered by Subpart S that Sec. 1910.269 does not address.
OSHA did not propose any changes to existing Appendix A to Sec.
1910.269 and is adopting it in Sec. 1910.269 of this final rule
without substantive change. This appendix does not grant an exemption
from Subpart S for electric power generation, transmission, and
distribution work. It simply provides guidance, in the form of a
flowchart, on how Sec. 1910.269 and Subpart S apply to various
installations. OSHA is not altering the scope of Subpart S in any way.
In fact, final Sec. 1910.269(a)(1)(ii)(B) explicitly states that Sec.
1910.269 does not apply to ``electrical installations, electrical
safety-related work practices, or electrical maintenance considerations
covered by Subpart S of this part.'' Therefore, Mr. Marchessault's
concerns are groundless.
Appendix B provides information relating to the determination of
appropriate minimum approach distances under final Sec.
1926.960(c)(1)(i). In the proposed rule, OSHA based this appendix on
existing Appendix B to Sec. 1910.269, with revisions necessary to
reflect the changes to the minimum approach distances proposed for
Sec. 1910.269 and Subpart V. In this final rule, OSHA revised this
appendix as necessary to account for the calculation methods required
by final Sec. 1926.960(c)(1)(i) and Table V-2. OSHA based these
revisions on: (1) the findings made with regard to minimum approach
distances (see the summary and explanation for Sec. 1926.960(c)(1),
under the heading Minimum approach distances, earlier in this section
of the preamble); (2) IEEE Std 516-2009 (Ex. 0532); and (3) draft 9 of
IEEE Std 516 (Ex. 0524). The appendix includes a discussion, based on
IEEE Std 516-2009 (Ex. 0532), regarding how to determine the maximum
transient overvoltage for a system.
Proposed Appendix C provided information relating to the protection
of employees from hazardous step and touch potentials as addressed in
proposed Sec. Sec. 1926.959(d)(3)(iii)(D), 1926.963(d)(3)(ii), and
1926.964(b)(2). As discussed under the summary and explanation for
final Sec. 1926.962(c), earlier in this section of the preamble, the
Agency expanded this appendix to incorporate guidance on protecting
employees from hazardous differences in potential as required by that
provision in the final rule. OSHA renamed this appendix accordingly.
OSHA based the additional material in this appendix on IEEE Std 1048-
2003 (Ex. 0046). Appendix C in the final rule also includes examples of
how to achieve equipotential grounding as required by final Sec.
1926.962(c). The Agency based these examples on information in the IEEE
standard and on the principle from the consensus standard that
installing grounds of adequate ampacity (as required by Sec.
1926.962(d)(1)) and sufficiently low impedance (as required by Sec.
1926.962(d)(2)) and adequately bonding all conductive objects within
the work zone will minimize potential differences (Ex. 0046). As
discussed in the summary and explanation for Sec. 1926.962(c), earlier
in this preamble, OSHA will deem employers using the examples in
Appendix C to be in compliance with that final paragraph. Employers are
free to use other methods of grounding as long as they can demonstrate
that those other methods will prevent exposure of each employee to
hazardous differences in electric potential.
Appendix D contains information on the inspection and testing of
wood poles addressed in final Sec. 1926.964(a)(2). This appendix
describes ways to test wood poles to ensure that they are sound.
Proposed Appendix D described how to test a wood pole using a ``hammer
weighing about 1.4 kg (3 pounds).'' Ms. Salud Layton with the Virginia,
Maryland & Delaware Association of Electric Cooperatives recommended
deleting the weight of the hammer from the appendix (Ex. 0175). She
maintained that lighter hammers are as effective in sounding a pole as
a 1.4-kilogram hammer.
OSHA notes that Appendix D is not mandatory. It contains guidelines
that employers may choose to follow in inspecting and testing wood
poles. Thus, employers may use lighter or heavier hammers if they find
them to be effective. However, Appendix D provides some guidance on
what weight hammer OSHA knows to be effective in testing wood poles.
The Agency took the weight given in Appendix D directly from Sec.
1910.268(n)(3)(i). Therefore, the Agency is not adopting Ms. Layton's
recommendation and is adopting Appendix D substantially as proposed.
Appendix E, which OSHA proposed as Appendix F, provides guidance on
the selection of protective clothing and other protective equipment for
employees exposed to flames or electric arcs as addressed in final
Sec. 1926.960(g). The Agency modified this appendix to reflect the
final rule as discussed in the
[[Page 20544]]
summary and explanation for Sec. 1926.960(g), earlier in this section
of the preamble. That preamble discussion also responds to some of the
comments OSHA received on proposed Appendix F. Several other comments
addressed the appendix; OSHA discusses these comments here.
Proposed Appendix F included tables for estimating incident-energy
levels based on voltage, fault current, and clearing times (proposed
Table 8 and Table 9, which OSHA adopted as Table 6 and Table 7 in
Appendix E of the final rule). Employers could use these tables to
estimate incident energy for exposures involving phase-to-ground arcs
in open air. The proposed appendix also included a table giving
protective clothing guidelines for electric-arc hazards (Table 10,
which OSHA did not adopt in the final rule). This table described
protective clothing that employers could use for different ranges of
estimated incident energy.
Noting that the energy is inversely proportional to the distance,
NIOSH pointed out that proposed Appendix F incorrectly stated that the
amount of heat energy is directly proportional to the distance between
the employee and the arc (Ex. 0130). OSHA corrected the appendix
accordingly.
Three commenters made recommendations for clarifying the
information presented in proposed Appendix F. First, NIOSH recommended:
Revising the headings in Table 8 and Table 9 (Table 6 and
Table 7 in Appendix E of the final rule) to reflect more clearly that
the values in the table represent maximum clearing times at specified
maximum incident-energy levels,
Making it clear that unqualified references to ``cotton''
in the appendix meant ``untreated cotton,''
Describing how to use the arc rating on the clothing label
to select clothing appropriate for a given estimate of incident energy,
Clarifying that the standard prohibits the use of meltable
undergarments, and
Clarifying that employer-added logos on arc-rated clothing
can adversely affect the arc rating and FR characteristics of the
clothing (id.).
Second, TVA recommended that OSHA clarify that workers can sustain
burns even when wearing appropriately selected protection because there
is a 50-percent chance that a worker will sustain a second-degree burn
at the arc rating of the protective equipment (Ex. 0213). Third, Mr.
Paul Hamer recommended that the Agency note the method used to
calculate the incident-energy values in proposed Table 8 and Table 9
(Table 6 and Table 7 in Appendix E of the final rule) (Ex. 0228).
OSHA believes that these recommendations will serve to provide
additional useful guidance to workers and employers. Therefore, OSHA is
adopting all of these suggestions in Appendix E of the final rule.
Mr. James Thomas, president of ASTM International, recommended
adding ASTM F1891-02b, Standard Specification for Arc and Flame
Resistant Rainwear, as a reference within proposed Appendix F (Ex.
0148).
OSHA agrees that ASTM F1891 contains recognized standards for
particular types of arc-rated protective equipment. Therefore, OSHA
added a reference to ASTM F1891-12, the latest edition of the consensus
standard, in Appendix E in the final rule.
Leo Muckerheide with Safety Consulting Services requested that OSHA
stress the limitations of the various methods of estimating incident
heat energy, in particular the limitations included in the notes to
proposed Table 8 and Table 9 (Table 6 and Table 7 in Appendix E of the
final rule) (Ex. 0180). He expressed concern that employers would use
the methods inappropriately and ignore notes and other information
limiting their use.
As noted in the summary and explanation for final Sec.
1926.960(g)(2), OSHA is including information on the acceptable use of
the various calculation methods in Appendix E of the final rule. The
Agency also made it clear in the captions to Table 6 and Table 7 in the
final appendix that those tables only apply to exposures involving
phase-to-ground arcs in open air.
Proposed Appendix F included the following statement, ``Outer
flame-resistant layers may not have openings that expose flammable
inner layers that could be ignited.'' Mr. Anthony Ahern with Ohio Rural
Electric Cooperatives objected to this statement because it would
require buttoning the top button on a shirt worn over an untreated
cotton T-shirt, which could increase discomfort and heat stress (Ex.
0186).
The Agency dismissed objections to FR and arc-rated clothing based
on comfort and heat stress as noted under the summary and explanation
for final Sec. 1926.950(g)(5). In addition, the exposed portion of a
T-shirt poses an ignition hazard. Existing Sec. 1910.269(l)(6)(iii),
which proscribes the wearing of clothing that could increase the extent
of injury in the event of exposure to flames or electric arcs, already
prohibits exposing flammable garments, including T-shirts, to possible
ignition from an electric arc.\455\ Therefore, OSHA did not adopt Mr.
Ahern's recommendation to remove the quoted statement from the
appendix.
---------------------------------------------------------------------------
\455\ See, for example, the August 10, 1995, memorandum to
regional administrators from James W. Stanley, ``Guidelines for the
Enforcement of the Apparel Standard, 29 CFR 1910.269(l)(6), of the
Electric Power Generation, Transmission, and Distribution Standard''
(https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=21878).
---------------------------------------------------------------------------
Lee Marchessault with Workplace Safety Solutions recommended that
OSHA replace references to ARCPRO in proposed Appendix F with
references to ``commercially available software'' (Ex. 0196; Tr. 582).
He noted that software other than that mentioned in the appendix was
available, such as EasyPower (Tr. 582, 598).
Today, there is a much wider array of software available for
calculating incident heat energy from an electric arc. However, the
basis of most of this software, including EasyPower, is the NFPA 70E
Annex D or IEEE 1584 methods. The Agency is not aware of any software
that uses a calculation method, other than the heat flux calculator,
that is not already listed in Table 2 of Appendix E in the final rule.
As discussed earlier under the summary and explanation for final Sec.
1926.960(g)(2), ARCPRO uses its own calculation method validated
through testing of electric arcs. As explained in that same portion of
the preamble, OSHA found the heat flux calculator to be an unacceptable
method of estimating incident heat energy. The Agency believes that it
is essential to inform employers of what methods OSHA will deem
acceptable, and not all available software for calculating incident
energy from an arc will provide reasonable estimates of incident heat
energy. Consequently, Table 2 of Appendix E in the final rule lists
ARCPRO as an acceptable method. However, the appendix notes that other
software that yields results based on any of the listed methods is also
acceptable. In addition, as noted earlier under the summary and
explanation for final Sec. 1926.960(g)(2), an employer is free to
choose a method that is not listed in the appendix if the chosen method
reasonably predicts the potential incident-heat-energy exposure of the
employee.
Some rulemaking participants recommended that OSHA revise Table 8
and Table 9 in proposed Appendix F (Table 6 and Table 7 in Appendix E
of the final rule) to reflect an incident-energy level of 4 cal/cm\2\
rather 5 cal/cm\2\ (Exs. 0228, 0230, 0383; Tr. 410-412, 490-491). Mr.
Norfleet Smith with
[[Page 20545]]
E. I. du Pont de Nemours and Company described the reasons for this
change as follows:
[T]he 5 cal column in Tables 8 and 9 of Appendix F [should] be
changed to be 4 cals, and the respective clearing times in those
charts [should] be updated accordingly. That's what we propose. . .
.
[T]here are numerous U.S. based electric utility companies that
have adopted flame resistant protective clothing systems under
1910.269, and . . . many of those clothing systems today meet 4
calories per square centimeter arc thermal performance ratings but
may not meet 5 cal per centimeter square arc thermal performance
ratings.
These employers would be forced to modify their existing
clothing programs, should the new rule go into effect as it is
written today.
Further, NFPA 70E has already defined hazard risk categories of
4, 8, 25, and 40 cals per square centimeter, and flame resistant
protective clothing systems have already been developed to match
those levels. Having both a 4 calorie per square centimeter category
in NFPA 70E and a 5 calorie per square centimeter category in OSHA
29 CFR 1910.269 and 1926.960 may create confusion and inefficiency
in the garment supply system.
Since Tables 8 and 9 of Appendix F have maximum clearing times
listed which are generated using commercially available software
programs, the appropriate clearing times for 4 calories per square
centimeter can be modified to support that rating, and no loss of
protection would occur, as the new maximum clearing times would
match the new protection levels of 4 calories per square centimeter.
. . .
Lastly, as referenced on one of the pages in the proposed rule,
. . . ``clothing is currently widely available in ratings from about
4 calories per square centimeter to over 50 calories per square
centimeter.'' [Tr. 410-412]
In addition, IBEW pointed out that the NESC subcommittee with
responsibility for work rules adopted a proposal with charts equivalent
to Table 8 and Table 9 in proposed Appendix F (Table 6 and Table 7 in
Appendix E of the final rule), except that the minimum incident heat
energy listed in the NESC proposal was 4 cal/cm\2\ rather than 5 cal/
cm\2\ (Ex. 0230). The union submitted the NESC proposal to the Subpart
V rulemaking record; the NESC proposal also contained corrections to
some of the values reflected in the proposed OSHA tables (id.).\456\
---------------------------------------------------------------------------
\456\ IEEE subsequently adopted the NESC proposal, which is
contained in Table 410-1 and 410-2 of the 2007 NESC. The 2012 NESC
contains equivalent tables in Table 410-2 and 410-3, though the
values in Table 410-3 are different from the values in 2007 NESC
Table 410-2.
---------------------------------------------------------------------------
OSHA agrees with these rulemaking participants that some employers
already have programs using protective equipment with an arc rating of
4 cal/cm\2\. Although the Agency does not agree that keeping a 5-cal/
cm\2\ minimum incident-energy level in final Table 6 and Table 7, which
are not mandatory, would force employers to upgrade their existing
protection to match the higher level, OSHA does believe that a 4-cal/
cm\2\ minimum energy level would facilitate compliance for many of
these employers. Therefore, Table 6 and Table 7 in the final rule adopt
the lower minimum incident-energy level. In addition, OSHA is
correcting the clearing times in those tables.
Mr. Paul Hamer recommended that Table 8 and Table 9 in proposed
Appendix F (Table 6 and Table 7 in Appendix E of the final rule) list
clearing times for incident-energy levels corresponding to the NFPA 70E
hazard-risk categories (4, 8, 25, and 40 cal/cm\2\) because, in his
view, these are the levels that industry already is using (Ex. 0228).
Although industries other than the electric utility industry use
the hazard-risk categories in NFPA 70E, evidence in the record
indicates that electric utilities and their contractors for electric
power transmission and distribution work do not widely use this
consensus standard. (See, for example, Ex. 0212 (``[NFPA 70E] was
developed primarily for premise[s] wiring, not utility type electric
systems. The systems covered by the [hazard-risk category task table]
are not utility type distribution or transmission systems. The tables
are therefore not applicable for utility [transmission and
distribution] systems.'') OSHA believes that the NESC proposal better
reflects incident-energy levels appropriate for the types of systems
addressed by final Table 6 and Table 7, that is, overhead transmission
and distribution lines.\457\ Table 6 and Table 7 apply only to
exposures involving phase-to-ground arcs in open air, which are the
types of exposures found predominantly in work on overhead transmission
and distribution lines. Consequently, OSHA is not adopting Mr. Hamer's
recommendation.
---------------------------------------------------------------------------
\457\ The corresponding tables in the 2007 and 2012 NESC provide
clearing times for incident-energy levels of 4-, 8-, and 12 cal/
cm\2\.
---------------------------------------------------------------------------
Some commenters urged OSHA to replace Table 10 in proposed Appendix
F with a similar table from NFPA 70E, Table 130.7(C)(11), protective
clothing characteristics (Exs. 0190, 0228, 0235). Mr. Frank White with
ORC Worldwide noted that OSHA appeared to have based Table 10 in the
proposal on a 1996 IEEE paper that was significantly older than NFPA
70E-2004 (Ex. 0235). He asked OSHA to explain why it is not basing the
table on the more recent consensus standard. Mr. Thomas Stephenson with
International Paper commented, ``Based on my research, of the readily
available single layer shirts, the highest ATPV rating is 8.2 cal/sq
cm. Based on Table 10, this shirt would not be acceptable for a 5.1
cal/sq cm exposure'' (Ex. 0190). He noted that many companies base
their electrical safety programs, including PPE, on NFPA 70E and
recommended that the rule match that consensus standard.
OSHA did not include proposed Table 10 in the final rule. The
Agency agrees with these commenters that Table 10 in proposed Appendix
F is out of date. There also is evidence in the record indicating that
arc-rated clothing is getting lighter and that even Table 130.7(C)(11)
in NFPA 70E-2004 might be out of date (Tr. 493). Appendix E in the
final rule explains that any protective clothing and other protective
equipment that meets the employer's reasonable estimate of incident
heat energy is acceptable. For example, employers may use protective
shirts and pants rated at 12 cal/cm\2\ for an estimated exposure of 12
cal/cm\2\.
Some rulemaking participants pointed out an error in the way the
proposed appendix described the energy level expected to produce a
second-degree burn injury (Exs. 0213, 0228; Tr. 540). These commenters
noted that the threshold of second-degree burn injury, as reflected in
NFPA 70E and IEEE Std 1584, is 1.2 cal/cm\2\, unless the fault-clearing
time is under about 0.1 second. For the faster clearing times, the
threshold is 1.5 cal/cm\2\ (id.).
OSHA agrees with these comments and revised the language in
Appendix E in the final rule to indicate that the threshold for second-
degree burn injury is 1.2 to 1.5 cal/cm\2\.
Appendix F in the final rule, which OSHA proposed as Appendix G,
contains guidelines for the inspection of work-positioning equipment to
assist employers in complying with final Sec. 1926.954(b)(3)(i). OSHA
received no comments on this appendix and is adopting the appendix
substantially as proposed.
Appendix G in the final rule, which OSHA proposed as Appendix E,
contains references to additional sources of information that
supplement the requirements of Subpart V. The national consensus
standards referenced in this appendix contain detailed specifications
to which employers may refer in complying with the performance-oriented
requirements of OSHA's final rule. Except as specifically noted in
Subpart V, however, compliance with the national consensus standards is
not a substitute for
[[Page 20546]]
compliance with the provisions of the OSHA standards.
OSHA listed the most recent versions of the consensus standards in
final Appendix G. In some cases, the version of the consensus standard
in the record is older than the version listed in the appendix. In
other cases, the consensus standard is not contained in the record at
all. However, OSHA based the requirements in the final rule only on the
consensus documents and other data contained in the record. The Agency
evaluated any editions of the consensus standards listed in the
appendix that are not in the record for consistency with OSHA's final
rule. The Agency determined that these later consensus standards
conform to the requirements of final Subpart V, as specifically noted
in the final rule, and that these later consensus standards provide
information useful for employers and workers in complying with the
final rule.
C. Part 1910 Revisions
1. Sections 1910.137 and 1910.269
The construction of electric power transmission and distribution
lines and equipment nearly always exposes employees to the same hazards
as the maintenance of electric power lines and equipment. Power line
workers use the same protective equipment and safety techniques in both
types of work. During the course of a workday, these employees can
perform both types of work.
For example, an employer might assign a power line crew to replace
one failed transformer with an equivalent one and a second failed
transformer with a transformer with a different kilovolt-ampere rating.
When the employees perform the first job, they are performing
maintenance work covered by Part 1910. However, the second job would be
construction and covered by Part 1926. The employees would almost
certainly use identical work practices and protective equipment for
both jobs.
Because of this, OSHA believes that, in most cases, it is important
to have the same requirements apply regardless of the type of work
performed. If the corresponding Part 1910 and Part 1926 standards are
the same, employers can adopt one set of work rules covering both types
of work. Employers and employees will generally not have to decide
whether a particular job is construction or maintenance--a factor that,
in virtually every instance, has no bearing on the safety of employees.
(For a discussion of comments suggesting that OSHA combine Subpart V
and Sec. 1910.269 into one rule, refer to the introductory paragraphs
in the summary and explanation of final Sec. 1926.950.)
Therefore, OSHA is adopting revisions to Sec. Sec. 1910.137 and
1910.269 so that the construction and maintenance standards will be
substantially the same.\458\ The following cross-reference table shows
the major paragraphs in final Sec. 1910.269 and the corresponding
section in final Subpart V:\459\
---------------------------------------------------------------------------
\458\ Subpart V does not contain requirements for work involving
electric power generation installations or line-clearance tree-
trimming operations. See the summary and explanation for final Sec.
1926.950(a)(3), earlier in this section of the preamble.
\459\ Existing Sec. 1910.269 contains an introductory note
explaining that OSHA is staying the enforcement of certain
provisions of existing Sec. 1910.269 until November 1, 1994, and of
existing Sec. 1910.269(v)(11)(xii) until February 1, 1996. OSHA is
not including this note in final Sec. 1910.269 because it is no
longer applicable. OSHA is not including this note in final Sec.
1910.269 because it is no longer applicable.
------------------------------------------------------------------------
Corresponding section in
Major paragraph in Sec. 1910.269 subpart V
------------------------------------------------------------------------
(a) General............................ Sec. 1926.950 General.
(b) Medical services and first aid..... Sec. 1926.951 Medical
services and first aid.
(c) Job briefing....................... Sec. 1926.952 Job briefing.
(d) Hazardous energy control (lockout/ Sec. 1926.950(a)(3)--Subpart
tagout) procedures [applies only to V applies Sec. 1910.269 to
work involving electric power work involving electric power
generation installations]. generation installations.
(e) Enclosed spaces.................... Sec. 1926.953 Enclosed
spaces.
(f) Excavations........................ Sec. 1926.967(f) Excavations.
(g) Personal protective equipment...... Sec. 1926.954 Personal
protective equipment.
(h) Portable ladders and platforms..... Sec. 1926.955 Portable
ladders and platforms.
(i) Hand and portable power equipment.. Sec. 1926.956 Hand and
portable power equipment.
(j) Live-line tools.................... Sec. 1926.957 Live-line
tools.
(k) Materials handling and storage..... Sec. 1926.958 Materials
handling and storage.
(l) Working on or near exposed Sec. 1926.960 Working on or
energized parts. near exposed energized parts.
(m) Deenergizing lines and equipment Sec. 1926.961 Deenergizing
for employee protection. lines and equipment for
employee protection.
(n) Grounding for the protection of Sec. 1926.962 Grounding for
employees. the protection of employees.
(o) Testing and test facilities........ Sec. 1926.963 Testing and
test facilities.
(p) Mechanical equipment............... Sec. 1926.959 Mechanical
equipment.
(q) Overhead lines and live-line Sec. 1926.964 Overhead lines
barehand work. and live-line barehand work.
(r) Line-clearance tree-trimming Sec. 1926.950(a)(3)--Subpart
operations. V applies Sec. 1910.269 to
line-clearance tree-trimming
operations.
(s) Communication facilities........... Sec. 1926.967(k)
Communication facilities.
(t) Underground electrical Sec. 1926.965 Underground
installations. electrical installations.
(u) Substations........................ Sec. 1926.966 Substations.
(v) Power generation................... Sec. 1926.950(a)(3)--Subpart
V applies Sec. 1910.269 to
work involving electric power
generation installations.
(w) Special conditions................. Sec. 1926.967 Special
conditions.
(x) Definitions........................ Sec. 1926.968 Definitions.
Appendices A through G................. Appendices A through G,
respectively.
------------------------------------------------------------------------
The following distribution table presents the major revisions and a
brief summary of OSHA's rationale for adopting them. The full
explanation of the changes and the rationale for adopting them is in
the summary and explanation for the corresponding provision in final
Sec. 1926.97 or Subpart V.
[[Page 20547]]
----------------------------------------------------------------------------------------------------------------
New part 1910
Existing part 1910 paragraph paragraph Part 1926 revision Rationale and comments
----------------------------------------------------------------------------------------------------------------
Sec. 1910.137 Sec. 1926.97
----------------------------------------------------------------------------------------------------------------
(b)................................ (c)................... (c)................... Existing Sec. 1910.137(b)
redesignated as Sec.
1910.137(c) for
consistency with Sec.
1926.97.
(a)(1)(ii), (b)(2)(vii), and Table (a)(1)(ii), (a)(1)(ii), Section 1910.137 revised to
I-2, Table I-3, Table I-4, and (c)(2)(vii), and (c)(2)(vii), and include Class 00 rubber
Table I-5. Table I-1, Table I-2, Table E-1, Table E-2, insulating gloves.
Table I-3, and Table Table E-3, and Table
I-4. E-4.
The note following (a)(3)(ii)(B)... The note following The note following Note revised to include the
(a)(3)(ii)(B). (a)(3)(ii)(B). latest ASTM standards.
References to ASTM
definitions and to an ASTM
guide for visual
inspection of rubber
insulating equipment
included to provide
additional useful
information for complying
with the OSHA standard.
A new note following (b)(2)(ii).... A new note following The note following A reference to an ASTM
(c)(2)(ii). (c)(2)(ii). guide for visual
inspection of rubber
insulating equipment
included to provide
additional useful
information for complying
with the OSHA standard.
(b) [New]............. (b)................... A new paragraph added to
cover electrical
protective equipment not
made of rubber.
(b)(2)(vii)(B)..................... (c)(2)(vii)(C) and (c)(2)(vii)(C) and Existing Sec.
(c)(2)(vii)(D). (c)(2)(vii)(D). 1910.137(b)(2)(vii)(B)
divided into two separate
CFR units.
----------------------------------------------------------------------------------------------------------------
Sec. 1910.269 Subpart V
----------------------------------------------------------------------------------------------------------------
(a)(2)(i).......................... (a)(2)(i)(A), Sec. Existing Sec.
(a)(2)(i)(B), and 1926.950(b)(1)(i), 1910.269(a)(2)(i) divided
(a)(2)(i)(C). (b)(1)(ii), and into three separate CFR
(b)(1)(iii). units. The last of those
units, paragraph
(a)(2)(i)(c), adopts a new
requirement that employers
determine the degree of
training by the risk to
the employee.
(a)(2)(ii)(E) [New]... Sec. A new paragraph added to
1926.950(b)(2)(v). require employers to train
qualified employees to
recognize electrical
hazards and to control or
avoid them.
(a)(2)(vii)........................ (a)(2)(viii).......... Sec. 1926.950(b)(7). The existing requirement
for employers to certify
that they trained
employees has been
replaced with a
requirement for employers
to determine that
employees demonstrated
proficiency in the work
practices involved. In
addition, a new note added
to clarify how training
received in a previous job
would satisfy the training
requirements.
(a)(2)(iii) [New]..... None.................. A new paragraph added to
require training for line-
clearance tree trimmers.
(See the summary and
explanation for Sec.
1926.950(b)(2).)
(a)(3) [New].......... Sec. 1926.950(c).... A new paragraph added to
require host employers and
contract employers to
share information on
safety-related matters.
(a)(3)............................. (a)(4)................ Sec. 1926.950(d).... Existing Sec.
1910.269(a)(3)
redesignated as Sec.
1910.269(a)(4) for
consistency with Subpart
V.
(c)................................ (c)................... Sec. 1926.952....... The existing provisions on
job briefing reorganized
and renumbered. A new
requirement added to
ensure that employers
provide the employee in
charge with information
that relates to the
determination of existing
characteristics and
conditions.
The note following existing (e)(6). None.................. None.................. This note removed. It
currently references Sec.
1910.146 for the
definition of ``entry.''
OSHA added a definition of
this term to Sec.
1910.269(x), so this note
is unnecessary.
(e)(7)............................. (e)(7)................ Sec. 1926.953(h).... OSHA removed the
requirement to provide an
attendant if there is
reason to believe a hazard
exists in the enclosed
space. The introductory
text to Sec. 1910.269(e)
requires the entry to
conform to Sec. 1910.146
if there are hazards for
which the requirements of
Sec. 1910.269(e) and (t)
do not provide adequate
protection. Thus, if an
employer has reason to
believe that a hazard
exists despite the
precautions taken under
Sec. 1910.269(e) and
(t), then Sec. 1910.146
applies and requires an
attendant.
(e)(8)............................. (e)(8)................ Sec. 1926.953(i).... The existing requirement
revised to clarify that
the test instrument must
have an accuracy of 10 percent.
[[Page 20548]]
(e)(12)............................ (e)(12)............... Sec. 1926.953(m).... The existing requirement
revised to require the
employer to be able to
demonstrate that it
maintained ventilation
long enough to ensure that
a safe atmosphere exists
before employees enter an
enclosed space.
(g)(2)............................. (g)(2)................ Sec. 1926.954(b).... The existing requirements
revised to maintain
consistency with the
construction provisions.
(i)(2)(i).......................... None.................. None.................. The existing requirement
was removed because it is
unnecessary. See the
summary and explanation
for final Sec.
1926.956(b).
(i)(2)(ii)(C)...................... (i)(2)(iii)........... Sec. 1926.956(b)(3). The final rule limits the
voltage on isolating
transformers used with
cord- and plug-connected
equipment to 50 volts.
(l)(1), introductory text.......... (l)(1)(i), (l)(1)(ii), Sec. The introductory text to
and (l)(1)(iii). 1926.960(b)(1)(i), existing Sec.
(b)(1)(ii), and 1910.269(l)(1) divided
(b)(2). into three separate CFR
units.
(l)(1)(i) and (l)(1)(ii)........... (l)(2)(i) and Sec. Existing Sec.
(l)(2)(ii). 1926.960(b)(3)(i) and 1910.269(l)(1)(i) and
(b)(3)(ii). (l)(1)(ii) redesignated as
Sec. 1910.269(l)(2)(i)
and (l)(2)(ii) for
consistency with Subpart
V.
(l)(2) and existing Table R-6 (l)(3) and Table R-3 Sec. 1926.960(c)(1) The final rule revises, and
through Table R-10. through Table R-9. and Table V-2 through requires the employer to
Table V-8. establish, minimum
approach distances that
employees must maintain
from exposed energized
parts. Note that, in other
provisions, the final rule
replaces references to
minimum approach-distance
tables with references to
the minimum approach-
distance requirements in
Sec. 1910.269(l)(3)(i)
or Sec.
1926.960(c)(1)(i), as
appropriate.
(l)(2)(i).......................... (l)(3)(iii)(A)........ Sec. 1926.960 The existing requirement
(c)(1)(iii)(A). clarified to indicate that
an energized part must be
under the full control of
the employee for rubber
insulating gloves or
rubber insulating gloves
and sleeves to be
sufficient insulation from
that part.
(l)(3) and (l)(4).................. (l)(4) and (l)(5)..... Sec. 1926.960(c)(2) OSHA revised the existing
and (d). requirements to ensure
that employees use
electrical protective
equipment whenever they
can reach within the
minimum approach distance
of an energized part.
(l)(5)............................. (l)(6)................ Sec. 1926.960(e).... Existing Sec.
1910.269(l)(5)
redesignated as Sec.
1910.269(l)(6) for
consistency with Subpart
V.
(l)(6)............................. (l)(7) [Revised] and Sec. 1926.960(f) and OSHA revised the
(l)(8) [New]. (g). requirements on clothing
in existing Sec.
1910.269(l)(6)(ii) and
(iii) to require the
employer to protect
employees from electric
arcs. Existing paragraph
(l)(6)(i) redesignated as
new paragraph (l)(7), and
the new protective
clothing and other
protective equipment
requirements added as
paragraph (l)(8).
(l)(7) through (l)(10)............. (l)(9) through (l)(12) Sec. 1926.960(h) Existing Sec.
through (k). 1910.269(l)(7), (l)(8),
(l)(9), and (l)(10)
redesignated as new Sec.
1910.269(l)(9), (l)(10),
(l)(11), and (l)(12),
respectively.
(m)(3)(viii)....................... (m)(2)(iv)(A) [New] Sec. 1926.961(b)(4). The existing provision
and (m)(2)(iv)(B). revised to require
independent crews to
coordinate energizing and
deenergizing lines and
equipment. A new paragraph
has been added requiring
multiple crews to
coordinate their
activities under a single
employee in charge and to
act as a single crew.
(n)(6) and (n)(7).................. (n)(6)(i) and Sec. 1926.962(f)(1) The existing requirement
(n)(6)(ii). and (f)(2). revised to allow, under
certain conditions,
insulating equipment,
other than a live-line
tool, to place grounds on,
or remove them from,
circuits of 600 volts or
less.
(p)(4)(i).......................... (p)(4)(i)............. Sec. 1926.959(d)(1). OSHA revised this provision
to clarify that, if an
insulated aerial lift
comes closer to an
energized part than the
minimum approach distance,
the aerial lift must
maintain the minimum
approach distance from
objects at a different
potential.
(t)(3), (t)(7), and (t)(8)......... (t)(3), (t)(7), and Sec. 1926.965(d), OSHA revised these
(t)(8). (h), and (i). requirements to apply to
vaults as well as
manholes. Additionally,
OSHA added a requirement
(paragraph (t)(7)(ii)) to
address work that could
cause a cable to fail.
[[Page 20549]]
The notes following (u)(1) and The notes following The note following OSHA updated the references
(v)(3). (u)(1) and (v)(3). Sec. 1926.966(b). in these notes from ANSI
C2-1987 to ANSI/IEEE C2-
2012.
The notes following (u)(5)(i) and The notes following The note following OSHA updated the references
(v)(5)(i). (u)(5)(i) and Sec. 1926.966(f)(1). in these notes from ANSI
(v)(5)(i). C2-1987 to ANSI/IEEE C2-
2002.
(x)................................ (x)................... Sec. 1926.968....... OSHA added definitions of
``contract employer,''
``first-aid training,''
``host employer,'' and
``entry.'' (See the
discussion of final Sec.
Sec. 1926.950(c),
1926.953(g), and
1926.953(h) in the
preamble discussion of
final Subpart V.)
Appendix E to Sec. 1910.269...... Appendix G to Sec. Appendix G to Subpart OSHA redesignated this
1910.269. V. appendix as Appendix G to
Sec. 1910.269. In
addition, the final rule
updates the references
contained in this
appendix.
Appendix E to Sec. Appendix E to Subpart OSHA added a new appendix
1910.269 [New]. V. containing information on
protecting employees from
electric arcs.
Appendix F to Sec. Appendix F to Subpart OSHA added a new appendix
1910.269 [New]. V. containing guidelines for
the inspection of work-
positioning equipment.
----------------------------------------------------------------------------------------------------------------
OSHA received several comments on provisions in existing Sec.
1910.269 that the Agency did not propose for revision.\460\ Mr. Mark
Spence with Dow Chemical Company maintained that, in the years since
OSHA promulgated Sec. 1910.269, ``industrial establishments have had
some difficulties in adapting to this utility-oriented rule'' (Ex.
0128). He recommended that, in promulgating this final rule, OSHA
``take the differences between industrial establishments and electric
utilities into account and establish different provisions for each as
appropriate'' (id.). He provided two examples. For the first, he noted
that electric utilities generally follow the NESC whereas industrial
establishments generally follow the NEC and NFPA 70E. For the second
example, he noted that electric utilities frequently use contractors to
perform work ``off-site,'' but that industrial establishments typically
have contractors' employees working on-site, side-by-side with their
own employees.
---------------------------------------------------------------------------
\460\ OSHA stated in the proposal that it was seeking comment on
entire Sec. Sec. 1910.137 and 1910.269 (70 FR 34892). However, OSHA
also stated:
Comments received on the general industry standards will be
considered in adopting the final construction standards and vice
versa. In particular, the Agency has requested comments on several
issues in the proposed revision of Subpart V and in proposed new
Sec. 1926.97. Some of these issues are directed towards
requirements in those construction standard that are taken from
general industry provisions that OSHA is not proposing to revise.
For example, earlier in this section of the preamble, the Agency
requests comments on whether AEDs should be required as part of the
medical and first-aid requirements in proposed Sec. 1926.951. (See
the summary and explanation of proposed Sec. 1926.951(b)(1).)
Although OSHA has not proposed to revise the corresponding general
industry provision, existing Sec. 1910.269(b)(1), the Agency
intends to revise that general industry provision if the rulemaking
record supports a requirement for AEDs. Therefore, OSHA encourages
all rulemaking participants to respond to these issues regardless of
whether the participants are covered by the construction standards.
[Id.]
---------------------------------------------------------------------------
OSHA is not setting separate requirements for industrial
establishments in final Sec. 1910.269. First, OSHA rejected a similar
comment during the 1994 rulemaking. One of the commenters in that
rulemaking opposed the application of Sec. 1910.269 to industrial
establishments because ``[t]raditionally, industrial electrical systems
have been based upon the [NEC] in their design and operation'' and
``[u]tility electrical systems, on the other hand, have always been
based upon the [NESC] in their design and operation'' (269-Ex. 3-45).
In rejecting this comment, OSHA reasoned in part that ``there are
hazards related to electrical power generation, transmission, and
distribution work that are not adequately addressed elsewhere in the
General Industry Standards'' (59 FR 4334). Mr. Spence provides no basis
to support a conclusion that OSHA's determination on this issue in the
1994 rulemaking was erroneous, and OSHA continues to find its earlier
determination to be valid.
Second, OSHA believes that whether contractors work off-site or on-
site is not relevant to the issue of whether Sec. 1910.269 should
apply to industrial establishments. The work practices required by the
final rule are necessary for employee safety without regard to whether
an industrial establishment's employees are working alone or alongside
contractor employees.\461\
---------------------------------------------------------------------------
\461\ Comments, including comments from Mr. Spence, regarding
the requirement proposed in Sec. Sec. 1910.269(a)(4)(ii)(B) and
1926.950(c)(2)(ii) for contract employers to follow the host
employer's safety-related work rules are discussed in the summary
and explanation for final Sec. 1926.950(c)(3).
---------------------------------------------------------------------------
Third, the Agency believes that, at least for electric power
generation facilities and plant distribution substations, there are
more similarities between electric utilities and industrial
establishments than portrayed by Mr. Spence. There is evidence that
some electric utilities with electric power generation plants refer to
NFPA 70E for electrical safety guidelines. (See, for example, Exs. 0214
and 0217, which both list NFPA 70E, but not the NESC, as references for
TVA's electrical safety practices in electric power generation plants.)
OSHA, therefore, finds that it is not necessary or appropriate to adopt
Mr. Spence's recommendation for promulgating separate requirements for
electric utilities and industrial establishments.
EEI petitioned OSHA to revise the group lockout-tagout and system-
operator provisions in existing Sec. 1910.269(d)(8)(ii) and (d)(8)(v)
(Exs. 0227, 0501).
OSHA hereby denies EEI's petition. In doing so, OSHA reexamined the
evidence supporting the promulgation of the existing group lockout-
tagout provisions in 1994 and continues to find that evidence
persuasive. OSHA also finds that the evidence on which EEI relies in
support of its petition does not justify revising the standard, as
explained in the following paragraphs.
OSHA designed the requirements for hazardous energy control
(lockout-tagout) procedures in existing Sec. 1910.269(d) to protect
employees working on electric power generation installations from
injury while maintaining or servicing machinery or equipment that is
part of that installation. Paragraph (d) of existing Sec. 1910.269,
which is almost identical to OSHA's general industry standard for the
control of hazardous energy at Sec. 1910.147, requires the employer to
``establish a program consisting of
[[Page 20550]]
energy control procedures, employee training, and periodic inspections
to ensure that, before any employee performs any servicing or
maintenance on a machine or equipment where the unexpected energizing,
start up, or release of stored energy could occur and cause injury, the
machine or equipment is isolated from the energy source and rendered
inoperative'' \462\ (existing Sec. 1910.269(d)(2)(i)). In part,
existing Sec. 1910.269(d) requires: the employer to isolate the
machine or equipment from hazardous energy sources before servicing
begins; authorized employees to affix lockout or tagout devices to the
switches, disconnects, and other means used to isolate the machine or
equipment after the employer isolates the machine or equipment but
before servicing or maintenance begins; and authorized employees to
remove their lockout or tagout devices before the machine or equipment
is reenergized (existing Sec. 1910.269(d)(6)(ii) and (d)(6)(iii),
(d)(6)(iv), and (d)(7)). The standard generally prohibits anyone from
removing a lockout or tagout device other than the employee who placed
it (existing Sec. 1910.269(d)(7)(iv)). This prohibition protects the
employee who is performing work on the machine or equipment from injury
resulting from the reenergization of hazardous energy by someone else.
---------------------------------------------------------------------------
\462\ Throughout the final rule, OSHA changed ``inoperative''
wherever it appeared in the existing standard to ``inoperable.''
``Inoperable,'' which means ``incapable of being operated,'' is the
more precise of the two terms. (``Inoperative'' means ``not
working.'') Paragraph (c)(1) of Sec. 1910.147, which is identical
to existing Sec. 1910.269(d)(2)(i), continues to use
``inoperative.'' OSHA intends to publish a technical amendment
making a similar change to Sec. 1910.147(c)(1) in the near future.
---------------------------------------------------------------------------
The existing Sec. 1910.269 group lockout-tagout provision, which
is identical to the analogous general industry provision (Sec.
1910.147(f)(3)), makes it clear that each individual authorized
employee must take an affirmative step to accept and release his or her
own protection under the lockout-tagout standard and that this
affirmative step must be traceable to the employee and under that
employee's control. The group lockout-tagout provision applies ``[w]hen
servicing or maintenance is performed by a . . . group'' of workers
(existing Sec. 1910.269(d)(8)(ii)). Although this provision allows
certain variations from the individual servicing model, it requires a
lockout-tagout ``procedure which affords the employees a level of
protection equivalent to that provided by the implementation of a
personal lockout or tagout device.'' In particular, ``[e]ach authorized
employee shall affix a personal lockout or tagout device to the group
lockout device, group lockbox, or comparable mechanism when he or she
begins work and shall remove those devices when he or she stops working
on the machine or equipment being serviced or maintained'' (existing
Sec. 1910.269(d)(8)(ii)(D)).
The existing Sec. 1910.269 system-operator provision in paragraph
(d)(8)(v) is the only provision that has no analog in the general
industry standard. In the 1994 Sec. 1910.269 rulemaking, OSHA found
that ``the only concept employed by electric utilities that is unique
to their industry is the use of central control facilities'' (59 FR
4364). To account for this unique aspect of power generation plants,
the standard provides that when ``energy isolating devices are
installed in a central location and are under the exclusive control of
a system operator,'' so that the servicing employees cannot
individually affix and remove their personal lockout or tagout devices,
the system operator may ``place and remove lockout and tagout devices
in place of the'' servicing employees (existing Sec.
1910.269(d)(8)(v)). However, as with the existing group lockout-tagout
provision, the existing system-operator provision requires the employer
to ``use a procedure that affords employees a level of protection
equivalent to that provided by the implementation of a personal lockout
or tagout device.'' In the preamble discussion, OSHA elaborated on this
language, stating that, under the system operator provision, procedures
must ``ensure that no lock or tag protecting an employee is removed
without the knowledge and participation of the employee it is
protecting'' (59 FR 4364). The preamble also stated that the procedures
must ensure that no one operates locked-out or tagged-out energy-
isolating devices without the employee's personal authorization (id.).
As such, the requirement for personal control and accountability in the
existing standard's group lockout-tagout and system-operator provisions
is clear.
EEI's petition for rulemaking marks the latest stage in a long-
running dispute between OSHA and EEI over appropriate lockout-tagout
procedures in the electric power generation industry. Even before OSHA
proposed the existing Power Generation Standard, and throughout that
rulemaking, EEI urged OSHA to adopt a standard that would allow
supervisors to maintain exclusive control of energy isolating devices
in group-servicing operations (59 FR 4322, 4350-4351, 4360, 4363-4364).
OSHA definitively rejected EEI's suggestions when it promulgated the
standard in 1994. Since OSHA promulgated the existing standard, EEI
sought repeatedly to have the standard's personal control and
accountability provisions nullified.\463\
---------------------------------------------------------------------------
\463\ In its latest effort, EEI challenged the validity of the
Sec. 1910.269 compliance directive on the basis that the standard
did not contain a requirement for personal control and
accountability (EEI v. OSHA, 411 F.3d 272 (D.C. Cir. 2005)). The
United States Court of Appeals for the District of Columbia Circuit
rejected that challenge, and in doing so, noted that EEI ``should
have made [its] points in a challenge to the 1994 Standard-a
challenge that it began but later withdrew--not in a petition to
review a compliance directive issued nearly a decade later'' (id. at
282).
---------------------------------------------------------------------------
In its petition for rulemaking, EEI once again challenges the
validity of the existing Sec. 1910.269(d)(8)(ii) requirements for
group lockout-tagout to provide ``a level of protection equivalent to
that provided by the implementation of a personal lockout or tagout
device'' and for each authorized employee to ``affix a personal lockout
or tagout device to the group lockout device, group lockbox, or
comparable mechanism when he or she begins work and [to] remove those
devices when he or she stops working on the machine or equipment being
serviced or maintained'' (the ``personal control and accountability
requirements''). OSHA addresses EEI's assertions, and the Agency's
rationale for rejecting those assertions, in the following paragraphs.
1. EEI asserted that OSHA should revise the existing standard to
permit electric utilities to use procedures that were in place before
the promulgation of the 1994 standard; that is, OSHA should permit the
person who is responsible for servicing the equipment (referred to by
the electric utility industry as ``the person who holds the
clearance'') to communicate orally with the employees working on the
equipment instead of requiring measures equivalent to applying a
personal lockout-tagout device.
OSHA decided not to adopt EEI's suggestion to remove the existing
personal control and accountability requirements from the final
standard. The Agency found in the 1994 rulemaking on Sec. 1910.269
that application of personal lockout-tagout devices by each authorized
employee in a group was necessary and reasonable, stating, ``OSHA is
convinced that the use of individual lockout or tagout devices as part
of the group lockout provides the greatest assurance of protection for
servicing employees'' (59 FR 4361). There was clear evidence in the
1994 rulemaking that individual protection was necessary, including
evidence that ``work authorizations under [electric utility generation
plant]
[[Page 20551]]
tagging systems had been released under pressure from supervisory
personnel or without the knowledge of the employee who held the
authorization'' (59 FR 4351).
EEI's suggested change would have the principle authorized
employee, or, as the trade association put it, the ``holder of the
clearance,'' be responsible for the safety of all authorized employees
working under the lockout-tagout for the group. Such a change would be
inconsistent with the fundamental principle adopted in the general
industry lockout-tagout rulemaking, and again in the 1994 Sec.
1910.269 rulemaking, that each individual authorized employee controls
his or her own lockout-tagout. As the Occupational Safety and Health
Review Commission held in rejecting a challenge to the personal control
and accountability requirements in existing Sec. 1910.269, ``the core
concept of lockout/tagout is personal protection'' (Exelon Generating
Corp., 21 BNA OSHC 1087, 1090 (No. 00-1198, 2005); emphasis included in
original). Vesting power over and responsibility for an employee's
protection from the release of hazardous energy in another employee
allows for the types of abuse reported in the 1994 rulemaking record.
As the primary rationale for its suggested revisions, EEI attacked
the validity of the existing rule resulting from the 1994 rulemaking
record. EEI maintained that ``[t]here was no evidence when Section
1910.269 was adopted . . . that electric utility workers were at
significant risk of harm under the unique procedures that had been used
successfully in the industry for decades'' (Ex. 0227). Second, EEI
contended that OSHA did not show that ``sign-on, sign-off requirements
in utility power plants were reasonably necessary to eliminate or
reduce a significant [risk] of harm to affected employees'' (id.).
Third, EEI asserted that OSHA did not show that the cost of compliance
bears any relationship to expected benefits or that OSHA considered
``the cost of compliance with the sign-on, sign-off principle'' (id.).
EEI bases these arguments on the false premise that OSHA must make
hazard-by-hazard significant risk findings in vertical standards. As
explained in detail in Section II.D, Significant Risk and Reduction in
Risk, earlier in this preamble, there is no such legal requirement.
During the 1994 rulemaking, OSHA examined the injuries and fatalities
in the electric power generation, transmission, and distribution
industry, and concluded that ``hazards of work on electric power
generation, transmission, and distribution installations pose a
significant risk to employees and that the standard is reasonably
necessary and appropriate to deal with that risk'' (59 FR 4321). OSHA
also found that the existing standard's lockout-tagout and other
provisions would ``significantly'' reduce the number of injuries
associated with ``uncontrolled exposure to occupational hazards'' and
that the economic impacts on affected industry groups would be small
(59 FR 4431-4434). Finally, OSHA examined nonregulatory alternatives
and concluded that ``the need for government regulation arises from the
significant risk of job-related injury or death caused by inadequate
safety practices for electric power generation, transmission, and
distribution work'' (59 FR 4432).
In any event, although OSHA does not agree that hazard-specific
significant risk findings are necessary, the record in the 1994
rulemaking supports such a finding with respect to the standard's
personal control and accountability requirements. EEI's first argument
on this issue was that ``[t]here was no evidence when Section 1910.269
was adopted . . . that electric utility workers were at significant
risk of harm under the unique procedures that had been used
successfully in the industry for decades'' (Ex. 0227). According to
EEI, OSHA applied the principles and assumptions about risk in general
industry in adopting lockout-tagout requirements taken from the general
industry lockout-tagout standard without accounting for the unique
methods proven to be safe in the electric power generation plants of
electric utilities (id.).
In the preamble to the 1994 final rule on Sec. 1910.269, OSHA
explicitly rejected EEI's argument that electric utility employees were
not at significant risk of injury under then-existing lockout-tagout
procedures:
In both the Subpart S work practices rulemaking and the [general
industry] hazardous energy control rulemaking, OSHA found existing
electric utility lockout and tagging procedures to expose employees
to a significant risk of injury (55 FR 32003, 54 FR 36651-36654,
36684). In a review of IBEW fatality reports, Eastern Research
Group, Ind., found 4 of 159 fatalities (2.5%) could have been
prevented by compliance with proposed Sec. 1910.269(d) (Ex. 6-24).
These fatalities occurred among approximately 50,000 electric
utility employees at high risk (Ex. 4: Table 3-22 with the
population limited to generating plant workers at high risk) at the
rate of nearly 2 per year (2.5% of the estimated 70 deaths per year;
Ex. 5). The Agency believes that these employees are exposed to a
significant risk of injury under existing industry practices.
Otherwise, no lockout and tagging standard would have been proposed.
OSHA evaluates significant risk based on the hazards that exist
under the current state of regulation. [59 FR 4363]
Second, during the rulemaking for the 1994 rule, OSHA also rejected
EEI's claim about the successful use of then-existing procedures by the
electric utility industry. For instance, the Agency found that
``although some electric utility companies have had excellent success
with their tagging systems, other companies have had problems'' (59 FR
4351). The Agency also reported that ``the electric utility industry
had [at least] 14 fatalities and 17 injuries recorded in OSHA files
that were directly caused by a failure of the lockout/tagout procedure
in use, during the period of July 1, 1972, to June 30, 1988'' (id.;
internal citation omitted). OSHA found that ``the evidence presented by
UWUA members demonstrated that not all electric utility tagging systems
work as well as those presented by the EEI witnesses'' (59 FR 4354).
Finally, the Agency found that ``the emergence of new types of
companies [footnote omitted] into the electric utility industry and
extending the scope of the standard to other industries will expand
coverage of Sec. 1910.269 to employers that might not have the tagging
systems that provide the level of safety EEI has testified is common
among their member companies'' (id.).
Third, the current rulemaking record also provides evidence of risk
related to inadequate hazardous energy control procedures (Exs. 0002,
0004). Ex. 0002, which is a printout of accidents coded with the
keyword ``elec utility work'' or ``e ptd'' occurring in the years 1984
through 1997, includes 17 accidents at electric power generation plants
or substations coded as a failure of the lockout/tagout procedure in
use. The keywords ``elec utility work'' and ``e ptd'' capture work on
electric power generation, transmission, and distribution installations
covered by Sec. 1910.269 or Subpart V. OSHA included substations in
this analysis because Sec. 1910.269(d) covers substations at power
generation plants and because the procedures used at substations
typically follow the same lockout-tagout procedures, using a system
operator, used in generation plants. Ex. 0004, an accident database
that includes electric power generation, transmission, and distribution
accidents for the years 1991 through 1999, includes 53 accidents in
electric power generation plants or substations coded with the keyword
``lockout,'' which signifies either a failure to deenergize and lockout
or tagout a hazardous
[[Page 20552]]
energy source or a failure in lockout-tagout procedures.
Fourth, in the preamble to the 1994 rule, OSHA explicitly rejected
EEI's claim ``that the elements of hazardous energy control in electric
utility operations are so unique that they warrant a completely
different set of lockout and tagging requirements'' than the general
industry lockout-tagout requirements (59 FR 4350). In the rulemaking
for the 1994 rule, the Agency examined the six elements of electric
utility lockout-tagout procedures that EEI claimed made them unique.
The Agency found that those elements also were present in lockout-
tagout procedures used in other industries (59 FR 4350-4351), and it is
for this reason that the existing standards' lockout-tagout provisions
are nearly identical. As such, contrary to EEI's argument, evidence of
significant risk in the general industry rulemaking bolsters the
finding of significant risk in the 1994 rulemaking.
In making its significant risk argument, EEI relied on a statement
in the preamble to the 1994 rulemaking in which OSHA was discussing
existing Sec. 1910.269(d)'s system-operator provision. OSHA stated in
the preamble that the system-operator provision ``recognize[s] lockout
and tagout practices that are common in the electric utility industry
and that have been successful in protecting employees'' (59 FR 4364).
EEI asserted that this statement demonstrated that the Agency
recognized that electric utility lockout-tagout practices were safe.
This assertion is not correct. OSHA did not intend this statement to
negate the numerous statements in the preamble that existing industry
practices posed a significant risk to workers (59 FR 4349-4364). The
industry practice referred to in the preamble statement on which EEI
relies was the industry practice in which ``the system operator has
complete control over hazardous energy sources,'' not the industry
practice of not requiring individual employee control and
accountability (59 FR 4364).
EEI also contended that OSHA did not show that ``sign-on, sign-off
requirements in utility power plants were reasonably necessary to
eliminate or reduce a significant [risk] of harm to affected
employees'' (Ex. 0227). In support of this contention, the association
pointed to a Freedom of Information Act (FOIA) request it made asking
for documents that show that employees in electric power generation
plants are at risk from failure to use personal lockout or tagout
devices, or their equivalent. EEI stated that ``OSHA admitted that it
had no documents that responded to [EEI's] requests'' (id.). EEI also
pointed to the testimony of Mr. James Tomaseski before an
administrative law judge in the Exelon enforcement case. Mr. Tomaseski
testified that ``signing on and off a piece of paper would not add to
employee safety, and could induce crew members to have a false sense of
security'' (Ex. 0227; Tr. 906).
OSHA rejects EEI's contention. As explained earlier, OSHA described
in the preamble to the 1994 rule the basis for determining that the
personal control and accountability requirements were necessary (59 FR
4349-4364). OSHA concluded in that rulemaking, and in the earlier
rulemaking on the general industry lockout-tagout standard at Sec.
1910.147 (54 FR 36644, Sept. 1, 1989), that personal protection was
fundamental to ensuring employee safety in the control of hazardous
energy. Moreover, there was clear evidence in the 1994 rulemaking that
personal protection was necessary, including evidence that ``work
authorizations under [electric utility generation plant] tagging
systems had been released under pressure from supervisory personnel or
without the knowledge of the employee who held the authorization'' (59
FR 4351).
This evidence stands in stark contrast to Mr. Tomaseski's opinion
that signing on and off a piece of paper does not increase safety.\464\
Similarly, OSHA's response to EEI's FOIA request has no bearing on the
Agency's finding in the 1994 Sec. 1910.269 rulemaking, or in this one.
The Agency responded as it did because, among other reasons: the FOIA
request did not seek documents associated with the Sec. 1910.147 and
existing Sec. 1910.269 rulemaking proceedings; during the rulemaking
process that preceded the adoption of both Sec. 1910.147 and existing
Sec. 1910.269, OSHA examined evidence and determined that individual
employee control of energy isolating devices, through the use of
personal lockout/tagout devices, was an essential element of an
effective energy control procedure; and OSHA limited its FOIA response
to certain, specified documents maintained in OSHA's National Office
because EEI's counsel declined to pay the statutorily defined costs
associated with locating and reproducing records from OSHA area
offices, as well as some records identified in the National
Office.\465\ OSHA, therefore, reaffirms its earlier conclusion that
personal protection, in the form of a personal lockout-tagout device or
comparable mechanism as required by existing Sec.
1910.269(d)(8)(ii)(D), is reasonably necessary for, and indeed is
fundamental to, the protection of employees from the release of
hazardous energy.
---------------------------------------------------------------------------
\464\ EEI also fails to explain the basis of Mr. Tomaseski's
belief. At the 2005 public hearing on the Subpart V proposal, Mr.
Tomaseski testified that ``[r]equiring a personal action such as
signing on and off a work permit does nothing to ensure the
equipment to be worked on is actually safe to work on. A walkdown of
the equipment and the principal isolation points will verify that
switching has been performed, the lockout/tagout devices are
installed, and the equipment is safe to work on. OSHA should
incorporate these changes into Paragraph (d)'' (Tr. 906-907). OSHA
addresses Mr. Tomaseski's concern about verification later in this
section of the preamble.
\465\ The Agency's Docket Office contains the information on
which OSHA relied in adopting the lockout-tagout requirements in the
Sec. 1910.147 and 1994 Sec. 1910.269 rulemakings; the Docket
Office provides the public with access to the rulemaking record
during normal business hours. This docket is also available, on a
limited basis, at https://www.regulations.gov in Docket ID OSHA-S015-
2006-0645.
---------------------------------------------------------------------------
Finally, EEI asserts that OSHA did not show that the cost of
compliance bears any relationship to expected benefits and that OSHA
did not consider ``the cost of compliance with the sign-on, sign-off
principle'' (Ex. 0227). OSHA rejects this assertion. As OSHA already
explained, the existing standard's lockout-tagout provisions were
reasonably necessary to eliminate or reduce a risk of significant harm
to affected employees. Moreover, the evidence is clear that there were
no substantial increased costs associated with the existing personal
control and accountability provisions. According to EEI, it was the
industry's practice prior to the promulgation of existing Sec.
1910.269 to ``communicat[e] orally with each member of the maintenance
crew to advise when it is safe to begin work, and to assure that the
crewmembers have been notified and are clear of all equipment when the
job is complete'' (id.). The time it currently takes the principle
authorized employee to communicate with each authorized employee should
be approximately equal to the time it would take the individual
authorized employee to sign in or sign out, or attach or remove a
tagout device, at the work location. Thus, the Agency did not account
for substantial increased costs for this provision because there was no
evidence in the 1994 Sec. 1910.269 rulemaking record to indicate
otherwise.
EEI's contrary belief that requiring each authorized employee to
take an affirmative, physical action, such as attaching a tagout device
or signing on and off a work order, would result in a substantial
increase in cost is
[[Page 20553]]
unreasonable. Relying on a 2003 letter from Exelon to OSHA, EEI
asserted that ``compliance with the tagging requirements specified in
[CPL 02-01-038] would cost more than $6 million annually in Exelon's
ten nuclear powered generation plants alone'' and that, extrapolated to
the entire industry, the cost would be more than $100 million (Ex.
0227). Relying on the Exelon letter is problematic. As OSHA explained
in its response to this letter:
OSHA does not agree that compliance with the provisions in Sec.
1910.269(d) that require individual authorized employees to take an
affirmative and physical step prior to authorizing the re-
energization of machines or equipment is necessarily as costly as
you describe. While the computer terminal method that you describe
may permit the requisite degree of employee control, so too would
significantly simpler approaches, which would cost little, if
anything, to implement.
Indeed, in the Exelon litigation to which you refer, the
Secretary of Labor claimed that Exelon's energy control procedure,
as described, was deficient in only one respect. The deficiency was
that Exelon allowed a supervisor to authorize the re-energization of
equipment or machinery on behalf of individual authorized employees
after orally accounting for the employees and checking off the
employees' names on a Worker Tagout Tracking List (WTTL). During the
litigation, the Secretary clearly and repeatedly stated that the
same procedure would permit the requisite degree of employee
control, if amended slightly to require that each individual
employee sign the WTTL before beginning work and sign off the WTTL
to authorize re-energization of the machinery after completing work.
This minor modification would produce the individual employee
accountability and control mandated by the standard. [June 13, 2003,
letter of interpretation to Mr. Robert J. Fisher \466\]
\466\ This letter of interpretation is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24548.
As such, Exelon apparently overestimated the cost of compliance because
there are less expensive means of compliance available.\467\
---------------------------------------------------------------------------
\467\ EEI also did not adequately explain the basis for Exelon's
estimated costs.
---------------------------------------------------------------------------
Thus, EEI's attacks on the 1994 rulemaking record are without
basis. EEI provided no new evidence to invalidate OSHA's conclusion
that the standard's personal control and accountability requirements
are necessary and appropriate. For these reasons, OSHA is denying EEI's
request to remove the personal control and accountability requirements
from Sec. 1910.269.
2. EEI asserted that the Agency should eliminate from the final
standard the concept that a system operator may place tags for
servicing and maintenance employees where energy controls are in a
central location under the exclusive control of the system operator
because those conditions are not present in electric generation plants.
Existing Sec. 1910.269(d)(8)(v) applies where ``energy isolating
devices are installed in a central location and are under the exclusive
control of a system operator.'' OSHA promulgated the existing system-
operator provision because OSHA found in the 1994 Sec. 1910.269
rulemaking that ``the only concept employed by electric utilities that
is unique to their industry is the use of central control facilities''
(59 FR 4364). According to EEI, OSHA intended ``to craft a provision
that endorsed longstanding utility power plant practices, [but] made a
fundamental error, apparently due to a lack of understanding of the
power plant environment'' (Ex. 0227). EEI also describes OSHA's use of
the term ``central control facilities'' in the 1994 preamble as
``baffling.'' (id.).
OSHA denies EEI's petition to revise the existing system-operator
provision. First, the Agency's use of the term ``central control
facilities'' in the 1994 preamble was not ``baffling.'' From the
language adopted in the introductory text to existing Sec.
1910.269(d)(8)(v), it is apparent that the Agency intended the term
``central control facilities'' to mean facilities ``where energy
isolating devices are installed in a central location and are under the
exclusive control of a system operator.'' As OSHA stated in the
preamble:
Under paragraph (d)(8)(v), the system operator has complete
control over hazardous energy sources that endanger employees
maintaining or servicing machinery or equipment associated with an
electric power generation installation. Other employees do not even
have access to the energy control devices and cannot operate them to
reenergize machinery or equipment being serviced. [59 FR 4364]
Second, OSHA based its decision to incorporate a system-operator
provision into the existing standard on the 1994 rulemaking record. An
EEI videotape showed a ``control room operator'' working in what
appears to be an isolated control room, with the ability to turn off
equipment at a master switch, although the employer also used
additional tags for local deenergization procedures (269-Ex. 12-6).
Furthermore, the 1987 NESC, in Rule 170, required that circuit
breakers, reclosers, switches, and fuses be accessible only to persons
qualified for operation and maintenance (269-Ex. 2-8).
If it was not widespread practice in the electric utility industry
to have energy controls in a central location under the exclusive
control of a system operator, then the existing provision would apply
to a narrower class of installations than the class of installations
OSHA believed existed during the 1994 rulemaking. There is evidence in
the record in this rulemaking that indicates that there are at least
some locations in electric power generation plants to which existing
Sec. 1910.269(d)(8)(v) could apply. (See, for example, Ex. 0480,
``Switchboard operators (or individuals with similar job
classifications) control the flow of electricity from a central point
[emphasis omitted],'' and the ``control room operator may have
exclusive control of some energy isolating devices within the control
room.'')
Note that, in adopting existing Sec. 1910.269(d)(8)(v), OSHA
retained the fundamental precept that requires ``a procedure that
affords employees a level of protection equivalent to that provided by
the implementation of a personal lockout or tagout device'' (paragraph
(d)(8)(v)(A).) Consequently, even if OSHA were to accede to EEI's
request to broaden the scope of the system-operator provisions,
existing paragraph (d)(8)(v)(A) still requires the same measures to
which the association objects in existing paragraph (d)(8)(ii)(D).
For these reasons, OSHA is not adopting EEI's recommendation to
expand the scope of the existing system-operator provisions in final
Sec. 1910.269(d)(8)(v).
3. EEI asserted that OSHA should remove the existing requirement
that group lockout-tagout procedures must afford a level of protection
equivalent to that provided by the implementation of a personal
lockout-tagout device because the Agency did not provide the basis for
this comparison.
The existing rule provides an interpretation of ``protection
equivalent to a personal lockout or tagout device.'' Accordingly, to
provide equivalent protection, a group lockout-tagout program must
contain either the elements required by existing Sec. 1910.269(d) for
protection associated with the use of personal lockout or tagout
devices or elements that are equivalent to the elements required by
existing Sec. 1910.269(d) for protection associated with the use of
personal lockout or tagout devices. Thus, for instance, a group
lockout-tagout program must provide protection equivalent to the
personal control and accountability requirements of existing Sec.
1910.269(d)(6) and (d)(7). OSHA framed this requirement in performance
terms because the existing group lockout-tagout provisions offer a
[[Page 20554]]
compromise that balances the need for protection of each authorized
employee with the complexity and redundancy involved in many group
lockout-tagout situations. (In its response to IBEW's comment later in
this section of the preamble, OSHA further explains this compromise in
the context of the existing standard's verification requirement.)
Paragraphs (d)(8)(ii)(A) through (d)(8)(ii)(D) of existing Sec.
1910.269 further clarify the meaning of ``protection equivalent to a
personal lockout or tagout device.'' Existing paragraph (d)(8)(ii)(A)
requires the employer to vest primary responsibility in an authorized
employee for a set number of employees (the group or crew) working
under the protection of a group lockout or tagout device. Existing
paragraph (d)(8)(ii)(B) requires that the group lockout-tagout
procedures provide for the authorized employee to ascertain the
exposure status of all individual group members with regard to the
lockout or tagout of the machine or equipment. Existing paragraph
(d)(8)(ii)(C) requires the employer to assign overall job-associated
lockout or tagout control responsibility to an authorized employee
designated to coordinate affected work forces and ensure continuity of
protection when the servicing or maintenance involves more than one
crew, craft, department, or other group. Existing paragraph
(d)(8)(ii)(D) requires each authorized employee to affix a personal
lockout or tagout device to the group lockout device, group lockbox, or
comparable mechanism when he or she begins work and to remove those
devices when he or she stops performing service or maintenance on the
machine or equipment.
Moreover, the preamble to the 1994 Sec. 1910.269 rule elaborated
on personal control and accountability requirements in the existing
standard by including the following guidelines:
(1) Group lockout/tagout procedures must be tailored to the
specific operation involved. Irrespective of the situation, the
requirements of the final rule specify that each employee performing
maintenance or servicing activities be in control of hazardous
energy during his or her period of exposure.
(2) The procedures must ensure that each authorized employee is
protected from the unexpected release of hazardous energy by
personal lockout or tagout devices. No employee may affix the
personal lockout or tagout device of another employee.
(3) The use of such devices as master locks and tags are
permitted and can serve to simplify group lockout/tagout procedures.
For example, a single lock may [be] used on each energy isolating
device, together with the use of a lockbox for retention of the keys
and to which each authorized employee affixes his or her lock or
tag. In a tagging system, a master tag may be used, as long as each
employee personally signs on and signs off on it and as long as the
tag clearly identifies each authorized employee who is being
protected by it.
(4) All other provisions of paragraph continue to apply. [59 FR
4362]
These guidelines make it clear that ``each employee performing
maintenance or servicing activities be in control of hazardous energy
during his or her period of exposure.'' These guidelines, therefore,
provided the basis for determining whether group lockout-tagout
procedures afford a level of protection equivalent to that provided by
the implementation of a personal lockout-tagout device.
The pre-1994 procedures described by EEI in its comment to this
rulemaking, and in the videotape discussed earlier in this section of
the preamble, address many of the aspects of group lockout-tagout
required by existing Sec. 1910.269(d) (Ex. 0227; 269-Ex. 12-6). For
instance, the procedures described include a maintenance crew
supervisor or lead maintenance worker holding the ``clearance'' for the
group, which EEI calls a ``crew'' (Ex. 0227). This employee, who can
serve as the primary authorized employee called for in existing
paragraph (d)(8)(ii)(A), ``assure[s] that the crewmembers have been
notified and are clear of all equipment when the job is complete and
the equipment is to be re-energized,'' as required by existing
paragraph (d)(8)(ii)(B) (id.). The system operator described by EEI and
seen in the videotape prepares ``a list of energy control devices . . .
that must be operated to de-energize the equipment to be worked on''
and then gives the list to an operations employee, who, functioning as
a system operator, ``performs the actions necessary to assure de-
energization, and applies the warning tags in the specified locations''
(id.). The system operator also coordinates with the principle
authorized employee, through mechanisms such as a master tag with the
principle authorized employee's signature or similar device, to help
prevent reenergization of hazardous energy while employees are working,
even under conditions involving multiple crews (Ex. 0227; 269-Ex. 12-
6). An employer can use these system-operator functions to comply with
existing paragraph (d)(8)(ii)(C). Apparently, the only facet of
``protection equivalent to a personal lockout or tagout device'' that
EEI finds troubling is the personal control and accountability
requirements in the introductory text to existing paragraph (d)(8)(ii)
and in existing paragraph (d)(8)(ii)(D). Consequently, the Agency is
denying EEI's petition to the extent that EEI seeks removal of the
existing requirement that group lockout-tagout procedures afford a
level of protection equivalent to that provided by the implementation
of a personal lockout-tagout device.
4. EEI asserted that OSHA abused its discretion in elaborating on
the meaning of existing Sec. 1910.269 in its compliance directive (CPL
02-01-038). In this regard, EEI stated that ``the requirements of the
standard should be clearly evident from its text'' and that there
should be ``no justification for continuing to rely on Appendix B to
[CPL 02-01-038] after this rulemaking is completed'' (Ex. 0227). EEI
stated further that ``any `clarifications' that are needed should be
accomplished in the text of the rule itself'' (id.).
The Occupational Safety and Health Review Commission in Exelon
Generating Corp., 21 BNA OSHC 1087 and the United States Court of
Appeals for the District of Columbia Circuit in EEI v. OSHA, 411 F.3d
272 rejected EEI's assertions regarding the meaning of both existing
Sec. 1910.269 and the Sec. 1910.269 directive. In Exelon, the
Commission stated that ``[t]he plain wording of . . . Sec.
1910.269(d)(8)(ii)(D) . . . clearly and explicitly mandates use of a
personal tagout device in a group tagging situation.. . . Accordingly,
we reject Exelon's contention that the group tagging requirements of
the standard are confusing or unclear'' (21 BNA OSHC at 1090).
Moreover, in rejecting EEI's challenge to the Sec. 1910.269 directive,
the D.C. Circuit stated:
EEI's first contention is that the 2003 Directive constitutes a
change from the Power Generation Standard because neither the text
of the 1994 Standard, nor that of the preamble accompanying it,
requires that maintenance employees working in a group ``exercise
personal accountability by affixing personal locks or tags or their
equivalent to energy control devices.'' Pet'r Br. at 33. But this
contention is simply incorrect. The 1994 Standard expressly states
that, ``[w]hen servicing or maintenance is performed by'' a group,
``[e]ach authorized employee shall affix a personal lockout or
tagout device . . ., or comparable mechanism, when he or she begins
work and shall remove those devices when he or she stops working.''
29 C.F.R. Sec. 1910.269(d)(8)(ii)(D) (emphasis added). That
provision reflects OSHA's view, as stated in the 1994 preamble, that
``the only way to ensure that the employee is aware of whether or
not the lockout or tagout device is in place is to permit only that
employee to remove the device himself or herself.'' 59 Fed.Reg. at
4360; see id. at 4361 (``[E]ach employee in the group needs to be
able to affix his/her personal lockout or tagout
[[Page 20555]]
system device as part of the group lockout.'' (quoting 54 Fed.Reg.
36,644, 36,681-82 (Sept. 1, 1989))). Indeed, in announcing the 1994
Standard, OSHA expressly rejected ``EEI['s] argu[ment] that the
person removing a lockout or tagout device need not be the same as
the person who placed it,'' and instead adopted the position that
``each employee must have the assurance that the device is in his or
her control, and that it will not be removed by anyone else except
in an emergency situation.'' Id. at 4360; see also id. at 4361
(``The authorized employee in charge of the group lockout or tagout
cannot reenergize the equipment until each employee in the group has
removed his/her personal device.'' (quoting 54 Fed.Reg. at 36,681-
82)). [footnote omitted]
EEI's second argument is that the 2003 Directive changes the
Power Generation Standard by adding, for the first time, a
definition of the term ``central location under the exclusive
control of a system operator'' that assertedly alters the term's
original meaning. The term plays a key role in the system operator
exception to the general requirements of the Power Generation
Standard. Under the 1994 Standard, the exception applies only when
``energy isolating devices are installed in a central location and
are under the exclusive control of a system operator.'' 29 C.F.R.
Sec. 1910.269(d)(8)(v). In such circumstances, the ``system
operator'' may ``place and remove lockout and tagout devices in
place of'' the individual maintenance employee. Id. Sec.
1910.269(d)(8)(v)(B).
The 2003 Directive defines this key term as an ``area to which
access by employees, other than the system operator, to energy
isolating devices is physically limited.'' 2003 Directive at A-2. It
further explains that the system operator exception applies only
when the ``system operator has complete control over the hazardous
energy sources because no other employees have access to the area
and its energy control devices.'' Id. According to EEI, this
definition marks a dramatic change from the Power Generation
Standard, because it limits the system operator exception to cases
in which the operator is the only employee with physical access to
the equipment. By contrast, in EEI's view the 1994 Standard permits
a supervisor to place and remove locks and tags for other employees
whenever the supervisor has exclusive administrative control over
the machinery under repair--i.e., whenever the system operator is
the only person authorized to operate the equipment.
But what EEI calls a ``new definition,'' Pet'r Br. at 21, is in
fact a near-verbatim recitation of the text of the 1994 preamble.
Compare 2003 Directive at A-2 (``The system operator has complete
control over the hazardous energy sources because no other employees
have access to the area and its energy control devices.'' (emphasis
added)), with 59 Fed.Reg. at 4364 (``Under [the system operator
exception], the system operator has complete control over hazardous
energy sources. . . . Other employees do not even have access to the
energy control devices and cannot operate them.'' (emphasis added)).
And the preamble's insistence that the system operator have
``complete control'' because ``[o]ther employees do not even have
access to the energy control devices,'' id. at 4364, strongly
supports the directive's focus on physical control. [411 F.3d 278-
80; emphasis included in original]
As such, the Sec. 1910.269 directive was not a ``mandatory
regulatory'' requirement, as EEI alleges (Ex. 0227). For all of the
foregoing reasons, OSHA is denying EEI's petition to revise the group
lockout-tagout and system-operator provisions in existing Sec.
1910.269(d).
IBEW also recommended changes to the lockout-tagout provisions in
Sec. 1910.269(d). First, as noted earlier, IBEW recommended that OSHA
replace the term ``system operator'' with ``control room operator''
(Ex. 0230).
The Agency rejects IBEW's first recommendation for the reasons
given in the summary and explanation for final Sec. 1926.968, earlier
in this section of the preamble.
Second, IBEW recommended that OSHA require the ``walk down of
principal isolating devices prior to any employee taking any action
other than application of a personal lockout/tagout device, including
beginning work under a group lockout/tagout application'' (id.). IBEW
questioned why OSHA allows each authorized employee in a group lockout-
tagout situation the opportunity to verify the effective isolation of
hazardous energy sources, but does not make that action mandatory.\468\
The union asked, ``If the agency allows another employee to verify this
action, how does this provide the same level of protection as the
application of a personal lockout/tagout device?'' (id.).
---------------------------------------------------------------------------
\468\ Paragraph (d)(6)(vii) of existing Sec. 1910.269 states:
``Before starting work on machines or equipment that have been
locked out or tagged out, the authorized employee shall verify that
isolation and deenergizing of the machine or equipment have been
accomplished.''
---------------------------------------------------------------------------
OSHA rejects IBEW's recommendation. As stated earlier, the
standard's group lockout-tagout provisions offer a compromise that
balances the need for protection of each authorized employee with the
complexity and redundancy involved in many group lockout-tagout
situations. Thus, for instance, the group lockout-tagout provisions
permit group lockout or tagout devices on energy isolating devices
instead of requiring each authorized employee to place individual
lockout-tagout devices on each isolating device. (final Sec.
1910.269(d)(8)(ii)(D)).
With respect to the verification issue, OSHA believes that IBEW was
addressing a letter of interpretation dated January 29, 2002, to Mr.
Jack Prestwood of Tampa Electric Company.\469\ This letter, in a
footnote, states, ``While hazardous energy isolation may be
accomplished by a single authorized employee (a ``primary authorized
employee'') in a group lockout/tagout scenario, each authorized
employee has the right, and must be given the opportunity, to
participate in the verification process, regardless of whether the
verification ultimately is performed by each authorized employee or by
a primary authorized employee.'' OSHA based its response to Mr.
Prestwood on an earlier statement covering the general industry
lockout-tagout standard, Sec. 1910.147. OSHA restated the earlier
statement in the directive on that standard, CPL 02-00-147, ``The
Control of Hazardous Energy--Enforcement Policy and Inspection
Procedures.'' That directive states, in part:
\469\ This letter is available at https://www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=INTERPRETATIONS&p_id=24005.
---------------------------------------------------------------------------
OSHA has recognized the need for an alternative to the
verification requirement where complex LOTO operations involve many
employees and numerous energy isolating devices. In such situations,
the employer may designate a primary authorized employee (PAE), with
the responsibility for a set number of employees working under the
group LOTO device(s). The primary authorized employee must implement
and coordinate the LOTO of hazardous energy sources and verify that
the steps taken, in accordance with the specific energy control
procedure, have in fact isolated the machine or equipment
effectively from the hazardous energy sources.
In addition to the primary authorized employee, each authorized
employee participating in the group LOTO must be informed of his
right to verify the effectiveness of the lockout measures, and each
authorized employee must be allowed to personally verify, if he so
chooses, that hazardous energy sources have been effectively
isolated. An authorized employee who opts to verify the
effectiveness of the isolation measures must perform this
verification simultaneously with or after the PAE verifies the
accomplishment of energy isolation and after the authorized employee
affixes her personal lockout or tagout device to the group LOTO
mechanism. These steps must be taken before authorized employees
perform servicing/maintenance activities. [CPL 02-00-147]
This alternative to the verification requirement, if properly
implemented, is consistent with the standard, but the procedure used
must afford employees ``a level of protection equivalent to that
provided by the implementation of a personal lockout or tagout device''
as required by the introductory text to final Sec. 1910.269(d)(8)(ii).
To that end, for an employer to properly implement this
[[Page 20556]]
alternative, that employer's group lockout-tagout procedures must
ensure that any energy verification performed by a primary authorized
employee affords a level of protection equivalent to the protection
provided had each authorized employee installed a personal lockout or
tagout device on each energy-isolating device. For example, the
procedures could provide that the primary authorized employee conducts
the appropriate verification for the machine or equipment they will be
servicing and effectively communicates the results of the verification
to each employee in the group. Thus, OSHA would not consider as
adequate, procedures under which the primary authorized employee merely
communicates with a group of authorized employees via radio, without
verifying that the machinery or equipment employees will be servicing
has, in fact, been deenergized and locked or tagged out.
Existing Sec. 1910.269(r)(1)(ii)(B), (r)(1)(iii), (r)(1)(iv), and
(r)(1)(v), which apply to line-clearance tree-trimming operations,
impose requirements that refer to existing Table R-6, Table R-9, and
Table R-10. Those tables in the existing standard set specific minimum
approach distances based on voltage. Existing Table R-6 sets minimum
approach distances for ac systems; existing Table R-9 sets minimum
approach distances for dc systems; and existing Table R-10 applies
altitude correction factors to the minimum approach distances in
existing Table R-6 and Table R-9.
Table R-6 and Table R-7 in the final rule correspond to existing
Table R-6. The two tables in the final rule set minimum approach
distances for ac systems based on the highest maximum per-unit
transient overvoltage, just as Table R-6 in existing Sec. 1910.269
does.\470\ Table R-8 in the final rule, which sets minimum approach
distances for dc systems, corresponds to Table R-9 in existing Sec.
1910.269.\471\ Table R-5 in the final rule, which sets altitude
correction factors, corresponds to Table R-10 in existing Sec.
1910.269.\472\ The final rule revises the relevant provisions in Sec.
1910.269(r)(1) by replacing the references to ``Table R-6, Table R-9,
and Table R-10'' with references to ``Table R-5, Table R-6, Table R-7,
and Table R-8'' wherever the former references appear in the existing
standard.
---------------------------------------------------------------------------
\470\ Existing Sec. 1910.269(r)(1)(ii)(B), (r)(1)(iii),
(r)(1)(iv), and (r)(1)(v) require line-clearance tree trimmers to
maintain minimum approach distances based on the highest maximum
transient overvoltage. Paragraph (l)(3)(i) of final Sec. 1910.269
requires employers to establish minimum approach distances based on
Table R-3 for ac systems. This table contains equations that
employers must use to calculate minimum approach distances. Table R-
6 and Table R-7 set minimum approach distances based on the highest
maximum transient overvoltage. Thus, Table R-6 and Table R-7 in the
final rule correspond to Table R-6 in existing Sec. 1910.269.
\471\ Table R-8 in the final rule is the same as existing Table
R-9 in existing Sec. 1910.269, except that the table in the final
rule lists distances in metric units.
\472\ Table R-5 in the final rule is the same as Table R-10 in
existing Sec. 1910.269, except that the table in the final rule
lists altitudes in metric units.
---------------------------------------------------------------------------
Tree trimming industry practice, as reflected in the consensus
standard applicable to tree trimming work,\473\ is that ``[a]ll
overhead and underground electrical conductors and all communication
wires and cables . . . be considered energized with potentially fatal
voltages'' (Ex. 0037). However, testimony from tree trimming industry
witnesses described situations in which line-clearance tree trimmers
would treat power line conductors as deenergized. (See, for example,
Tr. 657-658, 665-667, 690-692.) In its posthearing comment, TCIA
indicated that a majority of its members would treat all conductors as
energized even if they were deenergized (Ex. 0503).
---------------------------------------------------------------------------
\473\ ANSI Z133.1-2000, ``American National Standard for
Arboricultural Operations--Pruning, Repairing, Maintaining, and
Removing Trees, and Cutting Brush Safety Requirements.'' ANSI Z133-
2012 contains the same requirement.
---------------------------------------------------------------------------
OSHA has a concern that some tree trimming firms might consider
conductors deenergized simply because an electric utility told the
firms that the lines are deenergized. Paragraph (l)(1)(iii) of Sec.
1910.269 in the final rule provides that ``[e]lectric lines and
equipment shall be considered and treated as energized unless they have
been deenergized in accordance with paragraph (d) or (m) of this
section.'' Tree-trimming firms typically perform line-clearance tree-
trimming operations around overhead power distribution or transmission
lines; final Sec. 1910.269(m) covers deenergizing these lines.
Paragraph (m)(3)(vii) of final Sec. 1910.269 requires that ``[t]he
employer shall ensure the installation of protective grounds as
required by paragraph (n) of this section.'' However, paragraphs (d),
(l), (m), and (n) are not among the paragraphs listed in final Sec.
1910.269(a)(1)(i)(E)(2) as applying to line-clearance tree-trimming
operations performed by line-clearance tree trimmers who are not
qualified employees. On the other hand, according to final Sec.
1910.269(a)(1)(i)(D), these provisions do apply to work on, or directly
associated with, electric power generation, transmission, and
distribution installations (that is, installations covered by Sec.
1910.269(a)(1)(i)(A) through (a)(1)(i)(C)). OSHA considers Sec.
1910.269(a)(1)(i)(D) to regulate any work performed to deenergize lines
for the protection of employees. Thus, an electric utility or other
employer operating an electric power generation, transmission, or
distribution installation around which tree-trimming firms are
performing line-clearance tree-trimming operations must comply with
Sec. 1910.269(d) or (m),\474\ as applicable, before the line-clearance
tree-trimming firms may consider and treat the lines or equipment
involved as deenergized, in accordance with Sec. 1910.269(l)(1)(iii).
Note that each line-clearance tree trimming firm must coordinate its
work rules and procedures with the work rules and procedures of the
host employer as required by Sec. 1910.269(a)(3)(iii).
---------------------------------------------------------------------------
\474\ Paragraph (m) contains provisions that the ``employee in
charge of the clearance'' take certain actions. (See, for example,
paragraph (m)(2)(iv)(A), which requires, as one of two alternatives
for multiple crews working on the same lines, the crews to
coordinate their activities with a single employee in charge of the
clearance.) OSHA believes that this employee will be an employee of
the electric utility or other employer operating the electric power
transmission or distribution installation.
---------------------------------------------------------------------------
OSHA revised Sec. 1910.269(r)(5)(iv) to clarify that drop starting
of chain saws is prohibited by Sec. 1910.266(e)(2)(vi). Existing Sec.
1910.269(r)(5)(iv) requires employees to start gasoline-engine power
saws on the ground or where they are otherwise firmly supported. The
existing provision also permits drop starting of power saws weighing
more than 6.8 kilograms (15 pounds) outside of the bucket of an aerial
lift when the area below the lift is clear of personnel. While
paragraph (r)(5) of existing Sec. 1910.269 applies broadly to
gasoline-engine power saws, the introductory text to the paragraph
requires that power saws meet the requirements of Sec. 1910.266(e),
which applies to chain saws only. Paragraph (e)(2)(vi) of Sec.
1910.266, which OSHA promulgated after it promulgated existing Sec.
1910.269(r)(5)(iv), prohibits drop starting of chain saws. (See 59 FR
51672, 51712, Oct. 12, 1994.) Thus, existing Sec. Sec.
1910.266(e)(2)(vi) and 1910.269(r)(5)(iv) together operate to prohibit
drop starting of chain saws, but permit drop starting of other types of
gasoline-engine power saws weighing over 6.8 kilograms outside of the
bucket of an aerial lift when the area below the lift is clear of
personnel. OSHA clarified the language of Sec. 1910.269(r)(5)(iv) in
the final rule to this effect. In addition, the Agency added a note to
that paragraph stating that
[[Page 20557]]
Sec. 1910.266(e)(2)(vi) prohibits drop starting of chain saws.
EEI recommended that, except with respect to lockout-tagout
procedures in electric power generation installations, OSHA
``incorporate in the final standard the `[c]larifications' that are
contained in Appendix B of [CPL 02-01-038]'' (Ex. 0227). (See also, Tr.
1171-1175.) Mr. Stephen Yohay, counsel for EEI, testified that doing so
would ``provide notice of what the law requires, both to employers and
employees'' and would prevent OSHA from ``changing unilaterally'' its
directive (Tr. 1174).
OSHA decided not to adopt EEI's recommendation (except with respect
to the issue of network protectors described in the summary and
explanation for final Sec. 1926.961(c)(4), earlier in this section of
the preamble). First, some of the statements in CPL 02-01-038 are moot
because of the changes made to Sec. 1910.269. For example, revisions
to the requirements on fall protection in the final rule, described in
the summary and explanation of Sec. 1926.954(b)(3)(iii) earlier in
this section of the preamble, make some of the statements in the
directive inconsistent with the requirements in the final rule. When
OSHA issues a directive on the final rule, it will address the
requirements in the final rule.
Many of the remaining statements in Appendix B to CPL 02-01-038 are
in accord with final Sec. 1910.269. For example, a statement regarding
temporary protective grounds notes that the term ``temporary protective
grounds'' in existing Sec. 1910.269(n)(3) refers to grounds placed
temporarily and explains that employers can use fixed, as well as
portable, grounds to meet this provision. In any event, EEI's concern
that OSHA will make changes to such statements through future
directives is speculative, and EEI has no grounds to challenge the
directive, as it is not a standard.
2. Section 1910.132
Paragraph (d) of Sec. 1910.132 addresses hazard assessment and
selection of personal protective equipment. Paragraph (f) of Sec.
1910.132 addresses training in the use of personal protective
equipment. As noted in Sec. 1910.132(g), paragraphs (d) and (f) of
existing Sec. 1910.132 do not apply to electrical protective equipment
covered by Sec. 1910.137. While other electrical standards cover
training (for example, in Sec. 1910.268, Telecommunications, in Sec.
1910.269, Electric power generation, transmission, and distribution,
and in Sec. 1910.332, Training in electrical safety-related work
practices), other OSHA electrical standards do not address many of the
hazard-assessment requirements in Sec. 1910.132(d). In the preamble to
the proposed rule, OSHA requested comments on whether it should add
electrical protective equipment to the scope of Sec. 1910.132(d) or
Sec. 1910.132(f), or both.
One commenter supported adding electrical protective equipment to
the scope of the requirements for hazard assessment and selection of
PPE in Sec. 1910.132(d), and for training in Sec. 1910.132(f), if no
other standard addressed those issues (Ex. 0126).
Other commenters opposed expanding the scope of Sec. 1910.132(d)
and (f) to cover electrical protective equipment (Exs. 0177, 0186,
0201, 0209, 0212, 0227). Several of those comments argued that there is
no other ``special industry equipment in Sec. 1910.132'' (Exs. 0177,
0209, 0227).
Section 1910.132 covers all types of PPE regardless of their use
only in particular industries. The language of Sec. 1910.132(a) is
broad and inclusive of all types of PPE. That section clearly covers
electrical protective equipment under Sec. 1910.137 in Subpart I,
Personal Protective Equipment. Even assuming that these commenters
meant only that paragraphs (d) and (f) of Sec. 1910.132 do not cover
``special industry equipment,'' the commenters' rationale is not valid.
OSHA does not consider electrical protective equipment to be under the
exclusive domain of the electric power industry. OSHA standards having
general applicability to all of general industry require this type of
PPE (see Subpart S of Part 1910). Paragraph (a)(1)(i) of Sec. 1910.335
requires that ``[e]mployees working in areas where there are potential
electrical hazards . . . be provided with, and shall use, electrical
protective equipment that is appropriate for the specific parts of the
body to be protected and for the work to be performed.''
Southern Company argued that adding electrical protective equipment
to the scope of Sec. 1910.132(d) and (f) would appear to offer few
benefits (Ex. 0212). The company maintained that electrical protective
equipment has little in common with other types of PPE because the
selection of the type of rubber insulating equipment depends on many
factors, such as the work methods involved and the worksite
configuration.
OSHA disagrees that electrical protective equipment is unique with
respect to the number of factors involved with its selection. Whether
other types of PPE are necessary also depends on the work methods and
worksite configuration involved. For example, whether foot protection
is necessary depends on both the work methods in use and the worksite
configuration. Foot protection typically is necessary when employees
carry or handle materials such as packages, objects, parts, or heavy
tools that the employees could drop or when objects in the work area
could potentially roll over an employee's feet. (See Appendix B to
Subpart I of Part 1910.) Additionally, OSHA believes that the many
factors that go into the decision of whether to use electrical
protective equipment and what types of equipment to use argue for
adding this type of equipment to the scope of Sec. 1910.132(d) and
(f). The more difficult the decision-making process, the more important
it is for employers to train workers adequately and for employers to
adopt a more formal process for selecting PPE.
Two of the commenters opposing the addition of electrical
protective equipment to the scope of Sec. 1910.132(d) and (f) disputed
the need to do so (Exs. 0186, 0201). These two commenters maintained
that training and hazard assessment are addressed adequately in
existing standards. Duke Energy stated that Sec. 1910.269 addresses
training and assessment (Ex. 0201). Mr. Anthony Ahern with Ohio Rural
Electric Cooperatives commented that changing the scope of Sec.
1910.132 would be unnecessarily duplicative (Ex. 0186).
The Agency agrees with these commenters. The electrical standards
in Sec. Sec. 1910.268(c), 1910.269(a)(2) (which OSHA is revising in
this rulemaking), and 1910.332 require training that will ensure that
employees know how to properly use and care for electrical protective
equipment. These standards also contain several explicit requirements
mandating the use of electrical protective equipment. These training
and specific electrical protective equipment requirements clearly
reduce, if not eliminate, the need to cover hazard assessment and
training in Sec. 1910.132. Thus, the Agency agrees with Mr. Ahern that
adding electrical protective equipment to the scope of Sec.
1910.132(d) and (f) would be unnecessarily duplicative. Consequently,
OSHA decided against doing so.
NAM objected to adding arc-flash hazard assessment or protective
clothing to the scope of Sec. 1910.132(d) and (f) (Ex. 0222).
OSHA neither proposed adding, nor requested comments on whether it
should add, arc-flash hazard assessment or protective equipment needed
to protect against arc-flash hazards to the scope of Sec. 1910.132(d)
or (f). The preamble request for comments
[[Page 20558]]
addressed specifically electrical protective equipment covered by Sec.
1910.137. In this final rule, the Agency is explicitly requiring
employers to assess the hazards of flames and electric arcs only for
work covered by Sec. 1910.269(l) or Sec. 1926.960. Therefore, OSHA
finds no basis in NAM's concerns that the Agency is expanding the
hazard-assessment and training requirements related to electric-arc
hazards beyond the requirements contained in Sec. 1910.269 and Subpart
V. (See also the summary and explanation of final Sec. 1926.960(g),
earlier in this section of the preamble, for further discussion of
issues related to protection of workers from electric arcs.)
3. Section 1910.136
OSHA proposed to revise Sec. 1910.136(a), in addition to the
proposed new Sec. 1926.97 and the proposed revisions to Sec.
1910.137, Sec. 1910.269, and Subpart V. Existing Sec. 1910.136(a)
states that the employer must ensure that each affected employee uses
protective footwear when working in areas where there is a danger of
foot injuries due to falling or rolling objects, or objects piercing
the sole, and where such employee's feet are exposed to electrical
hazards.
In the preamble to the proposal, the Agency expressed concern that
the regulated community was interpreting this language to recognize the
use of electrical-hazard footwear as a primary form of electrical
protection (70 FR 34893).\475\ Manufacturers construct electrical-
hazard footwear to provide insulation of the wearer's feet from ground.
While this footwear can provide the wearer a small degree of protection
from electric shock at 600 volts or less under dry conditions, the
footwear is only a secondary form of electrical insulation. Conductive
footwear, which is not electrical-hazard footwear, prevents static
electricity buildup.\476\ This is one method of protecting against
static electrical discharges that can damage equipment or, in hazardous
locations, could possibly lead to fires or explosions.
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\475\ Primary insulation normally insulates an employee directly
from an energized part. Rubber insulating gloves and rubber
insulating blankets are examples of primary electrical protection.
Secondary insulation normally insulates an employee's feet from a
grounded surface. Electrical-hazard footwear and rubber insulating
matting are examples of secondary electrical protection.
\476\ ANSI Z41-1999, American National Standard for Personal
Protection--Protective Footwear, which is incorporated by reference
in existing Sec. Sec. 1910.6 and 1910.136, covers electrical-hazard
and conductive footwear.
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In the preamble to the proposal, OSHA explained that the use of
electrical-hazard footwear as a primary form of electrical protection
could expose workers to electric-shock hazards if they believe that the
primary forms of electrical protection (for example, rubber insulating
gloves or blankets) are no longer necessary (id.). First, electrical-
hazard footwear only insulates an employee's feet from ground. The
employee still might be grounded through other parts of his or her
body. Second, the insulation provided by electrical-hazard footwear is
effective only under dry conditions; this footwear provides little, if
any, protection once it becomes wet or damp. Lastly, the voltage rating
on electrical-hazard footwear is only 600 volts. Therefore, OSHA
proposed to delete language relating to electrical hazards from Sec.
1910.136(a). In the proposal, this paragraph read as follows:
(a) General requirements. The employer shall ensure that each
affected employee uses protective footwear when working in areas
where there is a danger of foot injuries due to falling or rolling
objects or due to objects piercing the sole.
OSHA decided not to incorporate the proposed language into the
final standard. Many commenters supported the proposed removal of the
language in Sec. 1910.136(a) relating to electrical hazards. (See, for
example, Exs. 0183, 0202, 0206, 0229, 0233.) These commenters agreed
with the rationale OSHA provided in the preamble to the proposed rule,
and some noted that this type of footwear is not designed for outdoor
environments or rated for the voltages encountered in electric power
distribution work.
Three commenters opposed the complete removal from existing Sec.
1910.136(a) of language addressing electrical hazards (Exs. 0105, 0123,
0148). These commenters mentioned ASTM F1116, Standard Test Method for
Determining Dielectric Strength of Dielectric Footwear, and F1117,
Standard Specification for Dielectric Footwear, as examples of
consensus standards for footwear that provides primary protection
against electric shock. Comments from Norcross Safety Products, LLC,
and LaCrosse Footwear noted that OSHA recognizes the need for electric
power workers to use dielectric footwear,\477\ but stated that the
proposed removal of protection against electrical hazards \478\ would
reduce protection for workers outside the electric power industry (Exs.
0105, 0123). These commenters indicated that an employer should base
the need for footwear to protect against electrical hazards on the
employer's job-safety assessment.
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\477\ ASTM F1117 describes dielectric footwear as ``footwear
designed to provide additional isolation or insulation of workers if
in accidental contact with energized electrical conductors,
apparatus, or circuits.'' This ASTM standard covers three types of
footwear: rubbers, boots, and galoshes. Dielectric footwear, which
is proof tested at 15 or 20 kilovolts, ac, provides better electric
shock protection than electrical-hazard footwear, which is rated at
600 volts, maximum.
\478\ ``Electrical hazards'' as used in the discussion of
protective footwear in this preamble and in existing Sec.
1910.136(a) means electric shock hazards and hazards from the
discharge of static build up. There are three types of footwear that
protect against electrical hazards, that is, conductive, electrical-
hazard, and dielectric footwear.
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Paragraph (d) of Sec. 1910.132 requires employers to assess their
workplaces ``to determine if hazards are present, or are likely to be
present, which necessitate the use of personal protective equipment,''
and to provide PPE in accordance with that assessment. As noted
previously, Sec. 1910.132(g) restricts the application of Sec.
1910.132(d) to PPE covered by Sec. Sec. 1910.133 (eye and face
protection), 1910.135 (head protection), 1910.136 (foot protection),
and 1910.138 (hand protection). Thus, OSHA's existing standards require
the hazard assessment recommended by Norcross and Lacrosse. However, if
the Agency adopted the proposed removal of electrical-safety footwear
(that is, electrical-hazard, dielectric, and conductive footwear) from
Sec. 1910.136(a), the requirement in Sec. 1910.132(d) for employers
to perform a hazard assessment would no longer apply to electrical-
safety footwear.
On the other hand, OSHA believes that, because of its limitations,
electrical-hazard and dielectric footwear should only be required by
Sec. 1910.136 as a supplementary form of electrical protection. The
Agency also believes that conductive footwear, whether or not it
provides protection for the foot, is supplementary protection to be
used when flammable gases or vapors or combustible dusts cannot be
adequately controlled. Consequently, OSHA is revising the language in
Sec. 1910.136(a) to require the employer to ensure that each affected
employee uses protective footwear (1) when working in areas where there
is a danger of foot injuries due to falling or rolling objects, or
objects piercing the sole, or (2) when the use of protective footwear
will protect the affected employee from an electrical hazard, such as a
static-discharge or electric-shock hazard, that remains after the
employer takes other necessary protective measures.
In addition, OSHA is revising nonmandatory Appendix B to Subpart I
to include a passage in section 10 of that appendix indicating that
electrically
[[Page 20559]]
conductive shoes would be required as a supplementary form of
protection for work activities in which there is a danger of fire or
explosion from the discharge of static electricity. The passage also
states that electrical-hazard or dielectric footwear would be required
as a supplementary form of protection when an employee standing on the
ground is exposed to hazardous step or touch potential (the difference
in electrical potential between the feet or between the hands and feet)
or when primary forms of electrical protective equipment, such as
rubber insulating gloves and blankets, do not provide complete
protection for an employee standing on the ground.
The same three commenters who opposed the complete removal from
existing Sec. 1910.136(a) of language addressing electrical hazards
also noted that existing Sec. 1910.137 did not specifically mention
dielectric footwear covered by ASTM F1116 and F1117 (Exs. 0105, 0123,
0148). These commenters maintained that this equipment does provide
primary protection from electric shock and recommended that OSHA
require such protection either in Sec. 1910.136, Sec. 1910.137, Sec.
1926.97, or Subpart V. Norcross submitted specific suggestions for
revising Sec. 1910.137 to address dielectric footwear (Ex. 0105).
OSHA considers dielectric footwear to be electrical protective
equipment, which is covered by Sec. Sec. 1910.137 and 1926.97 of the
final rule, in addition to being protective footwear covered by Sec.
1910.136.\479\ It is true that final Sec. Sec. 1910.137(a) and
1926.97(a) explicitly limit their coverage to rubber insulating
blankets, matting, covers, line hose, gloves, and sleeves and thus do
not cover dielectric footwear. However, final Sec. Sec. 1910.137(b)
and 1926.97(b) cover ``the design and manufacture of electrical
protective equipment that is not covered by paragraph (a),'' including
dielectric footwear. OSHA has examined the revisions to Sec. 1910.137
suggested by Norcross and concludes that the requirements adopted in
Sec. 1910.137(a) are not and should not be applicable to dielectric
footwear. The Agency has also concluded that it is more appropriate to
cover this equipment in Sec. 1910.137(b). In addition, OSHA does not
agree that dielectric footwear is primary electrical protection. ASTM
F1117-03 covers dielectric footwear ``designed to provide additional
isolation or insulation of workers'' from electric shock (Ex. 0105;
emphasis added). Thus, ASTM recognizes that dielectric footwear is
supplementary, not primary, protection. Consequently, OSHA is not
adopting the recommendation of these commenters to add specific
requirements for dielectric footwear in Sec. 1910.137.
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\479\ OSHA notes that Sec. 1926.96, which incorporates
requirements for occupational foot protection used in construction
work, applies to safety-toe footwear only. That section does not
apply to electrical-safety footwear except to the extent that it is
also safety-toe footwear.
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4. Part 1910, Subpart S Revisions
As noted earlier, OSHA revised the definition of ``line-clearance
tree trimming'' in Sec. 1910.269(x). Changing the definition broadens
the scope of Sec. 1910.269 with respect to tree-trimming operations
performed near electric supply lines and equipment energized at more
than 50 kilovolts. This change also impacts the scope of the
requirements for electrical safety-related work practices in Subpart S
of the general industry standards. Note 3 to Sec. 1910.331(c)(1)
indicates that Sec. Sec. 1910.332 through 1910.335 do not apply to
qualified employees performing line-clearance tree trimming operations.
Section 1910.399 defines ``line-clearance tree trimming,'' using
language that is identical to the language in existing Sec.
1910.269(x), even though that term is used in Subpart S only in Note 3
to Sec. 1910.331(c)(1). OSHA determined that the meaning of ``line-
clearance tree trimming'' must be the same in Sec. 1910.269 and
Subpart S to ensure that there are no gaps or overlaps in coverage
between the two standards with respect to tree-trimming operations
performed by line-clearance tree trimmers (who are qualified employees
under Subpart S) near electric supply lines and equipment operating at
more than 50 kilovolts. Therefore, the Agency is removing the
definition of ``line-clearance tree trimming'' from Sec. 1910.399 and
is adding, to Note 3 of Sec. 1910.331(c)(1), a reference to the
definition of that term in Sec. 1910.269(x).
D. Part 1926, Removal of Incorporations by Reference
As explained earlier in this section of the preamble, the final
rule removes the incorporation by reference of several consensus
standards. OSHA is revising existing Sec. 1926.6, which provides
notification of approval of incorporations by reference by the Director
of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR
Part 51. In this regard, OSHA is removing and reserving paragraphs
(h)(17), (h)(18), (h)(19), (h)(20), (h)(21), (h)(22), and (j)(2), which
list the approval of the incorporation of ANSI standards that are no
longer incorporated in final Subpart V.
E. Part 1926, Subpart CC Revisions
OSHA's revised standard for cranes and derricks at Subpart CC of
Part 1926 contains provisions that reference existing Sec. 1910.269.
Paragraph (g) of existing Sec. 1926.1400 provides that, for work
covered by Subpart V of Part 1926, OSHA will deem employers complying
with existing Sec. 1910.269(p) as in compliance with Sec. Sec.
1926.1407 through 1926.1411 of Subpart CC. Because requirements for the
operation of mechanical equipment are the same in both final Sec.
1910.269 and final Subpart V, OSHA is revising these references in
Subpart CC of Part 1926 to refer to the corresponding provisions in
Subpart V of Part 1926.
In addition, Subpart CC contains provisions that apply when
employers perform Subpart V work with cranes or derricks closer to
overhead power lines than the minimum clearance distances in Table V-1
of existing Subpart V. First, existing Sec. 1926.1410(c)(2) permits an
employer engaged in Subpart V work to work closer than the distances in
existing Sec. 1926.950 Table V-1 where the employer meets both the
requirements of Sec. 1926.1410 and existing Sec. 1926.952(c)(3)(i) or
(c)(3)(ii). Second, existing Sec. 1926.1410(d)(4)(ii) provides that,
for work covered by Subpart V, existing Sec. 1926.1410(d)(4)(i), which
requires the use of an insulating link or device, applies only when
working inside the existing Subpart V, Table V-1 clearance distances.
Finally, existing Sec. 1926.1410(d)(4)(iii) provides that, for work
covered by Subpart V of Part 1926 involving operations for which use of
an insulating link/device is infeasible, employers may substitute the
requirements of existing Sec. 1910.269(p)(4)(iii)(B) or (p)(4)(iii)(C)
for the requirement in existing Sec. 1926.1410(d)(4)(i).
As noted in the summary and explanation for final Sec.
1926.959(d)(1) earlier in this section of the preamble, Subpart V
requires that employers ensure that employees do not take mechanical
equipment, except for the insulated portion of an aerial lift operated
by a qualified employee, inside the minimum approach distance,
established by the employer under Sec. 1926.960(c)(1)(i).
Consequently, the requirements in existing Sec. 1926.1410(c)(2),
(d)(4)(ii), and (d)(4)(iii) that pertain to the operation of cranes and
derricks inside the minimum approach distance, are no longer
applicable. Therefore, OSHA is removing those requirements from Subpart
CC. However, OSHA is retaining the paragraph (d)(4)(ii) exemption from
Sec. 1926.1410(d)(4)(i) for
[[Page 20560]]
Subpart V work. Also, OSHA is replacing the phrase ``the minimum
clearance distances specified in Sec. 1926.950 Table V-1'' with ``the
minimum approach distances established by the employer under Sec.
1926.960(c)(1)(i)'' to reflect the changes made to the minimum approach
distances required by Sec. 1926.960(c)(1) in this final rule.
VI. Final Economic Analysis and Regulatory Flexibility Analysis
A. Introduction
The OSH Act requires OSHA to demonstrate that standards promulgated
under the Act are technologically and economically feasible. Executive
Order 12866 and 13563 and the Regulatory Flexibility Act, 5 U.S.C. 601
et seq., require Federal agencies to estimate the costs, assess the
benefits, and analyze the impacts, including small business impacts, of
their rules. Executive Orders 12866 and 13563 direct agencies to assess
all costs and benefits of available regulatory alternatives and, if
regulation is necessary, to select regulatory approaches that maximize
net benefits (including potential economic, environmental, public
health and safety effects, distributive impacts, and equity). Executive
Order 13563 states that the Federal regulatory system ``must take into
account benefits and costs'' and ``reduce burdens and maintain
flexibility and freedom of choice.'' OSHA determined that this action
is economically significant within the meaning of Section 3(f)(1) of
Executive Order 12866 because it is likely to have an effect on the
economy of $100 million or more in any 1 year. This final rule is also
a major rule under the Congressional Review Act, 5 U.S.C. 801 et seq.
The Office of Information and Regulatory Affairs in the Office of
Management and Budget reviewed this final rule. As required by the
Regulatory Flexibility Act, OSHA assessed the impacts of this final
rule on small entities and prepared a Final Regulatory Flexibility
Analysis.
This is the Final Economic Analysis and Regulatory Flexibility
Analysis (FEA) for OSHA's update of the standards addressing electric
power generation, transmission, and distribution work, and the use of
electrical protective equipment. This analysis covers all elements of
this present rulemaking, including changes to 29 CFR Part 1910 and
changes to 29 CFR Part 1926. OSHA analyzed the consolidated set of
actions in its entirety; only portions of the standards identified as
involving nonnegligible costs are explicitly reflected in the analysis
of compliance costs and impacts. This FEA includes a discussion of all
the specific comments OSHA received on the PRIA in support of the
proposed rule, including comments received on OSHA's assumptions and
estimates. Where OSHA does not note comments or suggestions with
respect to an estimate, there were no comments or suggestions. OSHA is
including the complete FEA in this Federal Register notice.
B. Need for the Rule
Employees performing work involving electric power generation,
transmission, and distribution are exposed to a variety of significant
hazards, such as fall, electric-shock, and burn hazards, that can and
do cause serious injury and death. As detailed later in this section of
the preamble, OSHA estimates that, on average, 444 serious injuries and
74 fatalities occur annually among these workers. Although better
compliance with existing safety standards may prevent some of these
accidents, research and analyses conducted by OSHA found that many
preventable injuries and fatalities could continue to occur even if
employers fully complied with the existing standards. As the benefits
analysis shows, if the final rule can prevent even 10 percent of these
fatal and nonfatal accidents, then the benefits of the final rule will
exceed its costs. As the same analysis concludes, the final rule will
likely prevent far more than 10 percent of these fatal and nonfatal
accidents (assuming full compliance with the final rule). Accounting
for the probability that some accidents will be prevented by the
existing rule, OSHA estimates that the final rule will prevent 118.5
injuries and 19.75 fatalities per year (26.7 percent of all fatal and
nonfatal accidents).
Executive Order 12866 provides that ``[e]ach agency shall identify
the problem that it intends to address [via regulation] including,
where applicable, the failures of private markets.'' OSHA believes it
can make a reasonable case that, in the absence of regulations, market
failures prevent free markets from providing the levels of occupational
safety, and particularly the levels of safety for electrical workers
affected by this standard, that would maximize net benefits to society.
Employees and supervisors affected by this rule are frequently
trained in, and knowledgeable about, the relevant hazards. Many are
also knowledgeable about existing OSHA standards. The primary problem
is that contractors, employees, and supervisors frequently lack the
information about the specific electrical system and worksite
conditions needed to determine what protective measures to take. The
most costly provisions of this standard address this problem. As
explained in the summary and explanation of the final rule's
requirements on information transfer and job briefing (Sec. Sec.
1926.950(c) and 1926.952(a)(1)), testimony and other information in the
record show that key information necessary for taking the appropriate
safety measures is sometimes lacking, often with fatal consequences. In
addition, as explained in the summary and explanation of the final
rule's requirements on minimum approach distances (Sec.
1926.960(c)(1)), employers frequently adopt minimum approach distances
that rely on industry-accepted values of maximum per-unit transient
overvoltage rather than the maximum value present at the worksite. The
benefits analysis presented under the heading ``Benefits, Net Benefits,
and Cost Effectiveness,'' later in this section of the preamble, shows
that many accidents are potentially preventable with better information
on the electrical system and worksite conditions.
To determine possible market failures that could lead to employers
either not providing information to other employers or their own
employees, or to not providing other safety measures when the benefits
exceed the costs, it is necessary to examine the way employers make
decisions with respect to health and safety. When an employee accepts a
job with an employer, the employee will typically accept the risks
associated with the job in return for two forms of compensation--(1) a
wage premium for assuming the risk and (2) compensation for damages in
the event the risk actually leads to damages. The rational profit-
maximizing employer will make investments in workplace safety to reduce
the level of risk to employees to the extent that such expenditures
result at least in an offsetting reduction in the employer's payouts of
wage premiums for risk and compensation for damages. To the extent that
the sum of the costs of wage premiums and compensation for damages
accurately represent the total damages associated with workplace
accidents, the rational employer will conduct the appropriate economic
analysis and arrive at the level of accident prevention that is optimal
from a benefit-cost viewpoint. As a result, the possible origins of
market failure would be either: (1) There are costs of accidents that
are borne neither by the employee or the employer, or (2) the costs of
wage premiums or compensation for damages are not fully
[[Page 20561]]
responsive to changes in risk. Both cases apply here.
In the first case, there are some accident costs incurred by
neither the employer nor the employee. For instance, neither the
employer nor the employee will have a vested interest in Federal and
State taxes that go unpaid as a result of an employee injury. Such
taxes will typically be 15 (for Social Security alone) to 26 percent of
the total value of the income loss to the employee [17, 52].\480\ Tax
losses are likely to be significant because (1) workers' compensation
payments are not subject to Federal income or Social Security taxes
[16], and (2) many studies found that income losses not compensated by
workers' compensation are significant [23].
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\480\ The average federal tax rate for 2009 for the middle
quintile of household income was 11.1 percent [52].
---------------------------------------------------------------------------
In the second case, the costs employers pay in compensation for
damages, or for wage premiums, are not completely responsive to changes
in risk, as discussed in the following paragraphs.
Workers' Compensation
Most employers cover, and are required to cover, compensation for
injured employees through workers' compensation insurance. (Some very
large employers may self-insure in some States.) States highly regulate
premiums for workers' compensation insurance and generally employ a
combination of a class rating and an experience rating in deriving
premiums [24, 3]. The class rating is the average risk for employees
with the same occupations as those employed by the employer. The basis
of the experience rating is the employer's actual workers' compensation
claims over the past several years. Very small firms are almost
entirely class rated; even medium-sized firms are partly class rated;
and firms that are fully experience rated will need several years
before their insurance premiums fully reflect any change in their
performance. As a result, many employers will find that changes in
their expenditures to avoid risk are only minimally reflected in
changes in their workers' compensation premiums, and all insured
employers will find that there is a considerable delay before changes
in risk are fully reflected in their workers' compensation insurance
premiums. As a result, many employers will not see improvements they
make in preventing injuries and illnesses reflected in the costs they
bear for compensating employee injuries and illnesses.\481\
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\481\ This outcome, of course, involves an accounting point.
Premiums due to class rating, by definition, do not change with an
individual employer's injury experience. There is some empirical
evidence, using a difference in differences methodology, that
(small) firms that move from class to experience rating decrease
their total claims by 8 to 12 percent [27].
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Wage Premiums
Wage premiums for risk are the remaining factor that could affect
employers' decisions about risk levels. The effects of wage premiums
are particularly important for risks that lead to fatalities because
workers' compensation covers only a small fraction of most estimates of
willingness to pay to prevent a fatality.\482\ Additionally, workers'
compensation payments do not fully compensate injuries in that workers'
compensation provides no payments for pain and suffering or losses
other than lost wages or medical expenses associated with injuries;
there is extensive evidence that workers' compensation does not fully
restore wages lost as result of long-term disability [3]. As a result,
wage premiums that accurately reflect the risks of a specific employer
are necessary, in addition to workers' compensation, for employers to
make valid risk-reduction decisions.
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\482\ While workers' compensation varies by State, Leigh and
Marcin estimate that the average indemnity benefits for a fatality
are $225,919, far less than willingness-to-pay estimates [21]. For
example, as explained in the benefits section of this analysis, OSHA
uses a willingness-to-pay measure of $8.9 million per life saved.
Other agencies use different estimates, but all of the values are in
the millions of dollars.
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For an employer to have an adequate incentive to implement measures
that will prevent workplace accidents, it is not sufficient that
employees simply know that their work is dangerous, or even know
quantitatively that their occupation has a given risk. Employees must:
know the exact quantitative effect of a specific employer's safety
measures and systems; have a reasonable expectation that the employer
will continue to provide existing safety measures in the future; and be
able to act on their knowledge of risk by readily changing workplaces
or changing wage demands in response to differences in levels of risk.
OSHA believes that even skilled electrical workers (and not all persons
injured in accidents preventable by the final rule are skilled
electrical workers) lack this detailed employer-specific quantitative
knowledge or the ability to act on it. Further, construction employees,
who typically work at a variety of different sites, including sites
controlled by multiple employers, will find it particularly challenging
to determine future risk levels, as these levels will vary from site to
site.
In summary, OSHA believes that: (1) The most costly portions of the
rule are necessary to assure that supervisors and employees have the
information they need to protect themselves; (2) the benefits of this
standard exceed the costs; (3) neither employers nor employees incur
some key costs of injuries and fatalities; and (4) neither wage
premiums nor workers' compensation insurance are sufficiently
responsive to changes in risk to assure that employers will reduce risk
to the optimal extent. The rule is, therefore, necessary to address
market failures that result in the provision of insufficient safety
measures in the workplace.
The OSH Act provides a Congressional finding as to the compelling
social need for assuring occupational safety. Congress declared that
the purpose of the OSH Act is ``to assure so far as possible every
working man and woman in the Nation safe and healthful working
conditions'' (29 U.S.C. 651(b)). Thus, it is reasonable to argue that
there is a social purpose for this final rule independent of whether or
not it addresses a market failure.\483\ Further, by emphasizing ``every
working man and woman,'' Congress expressed an interest in preventing
unsafe workplaces, not simply in assuring that, on average, workplaces
are safe. Thus, while some employers are excessively cautious about
risk while others are insufficiently cautious, OSHA's concern needs to
be with the insufficiently cautious.
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\483\ See Section IV, Legal Authority, earlier in this preamble,
for a detailed discussion of the legal authority for this standard
and how the final standard meets the various requirements of the OSH
Act as interpreted by the courts.
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C. Examination of Alternative Regulatory Approaches
Under Section 3(8) of the OSH Act, the requirements of an OSHA
standard must be ``reasonably necessary or appropriate to provide safe
or healthful employment and places of employment.'' To be reasonably
necessary or appropriate, a safety standard must be technologically and
economically feasible, better able to effectuate the purposes of the
OSH Act than any relevant national consensus standards, and use the
most cost-effective protective measures.
To determine the appropriate regulatory requirements to address
occupational risks for employees working on electric power generation,
transmission, and distribution systems, OSHA considered many different
factors and potential alternatives. The Agency examined the incidence
of injuries and fatalities and their direct and underlying
[[Page 20562]]
causes to ascertain where existing standards needed strengthening. OSHA
reviewed these standards, assessed current practices in affected
industries, collected information and comments from experts, and
scrutinized the available data and research. A full discussion of the
Agency's rationale for adopting each of the regulatory requirements in
the final rule is available in Section V, Summary and Explanation of
the Final Rule, earlier in this preamble.
The most costly provisions in the final rule are those requiring
employers to conduct arc-flash hazard assessments and provide arc-flash
protective equipment appropriate for the identified arc hazards (as
required by Sec. 1926.960(g)). OSHA calculated the costs of two
alternative regulatory approaches to arc-flash protective equipment. As
a less stringent alternative to the final rule, OSHA considered a
general requirement for arc-flash protective clothing with an arc
rating of 4 cal/cm\2\. This alternative would eliminate the costs
associated with performing arc-hazard assessments, as well as the costs
of providing some types of protective gear, such as switching coats or
flash suits, faceshields, and head protection. Under this less
stringent alternative, the total annual costs for arc-flash protective
clothing would be approximately $15.6 million (instead of $19.4 million
for the arc-hazard assessment and arc-flash protective equipment
combined), and the total annual cost of the rule would be approximately
$45.7 million (instead of $49.5 million).
OSHA also considered the more stringent alternative of requiring
affected industries to follow Table 130.7(C)(9) in NFPA 70E-2009,
Standard for Electrical Safety in the Workplace. This approach would
obviate the need for employers to do arc-hazard assessments, but would
result in affected workers needing protective clothing with a higher
arc rating, and a higher percentage of power workers \484\ needing to
use arc-rated faceshields and head protection (80 percent of power
workers at small establishments and 90 percent of power workers at
large establishments, as opposed to 13 percent under the rule as
adopted). The cost for switching coats or flash suits would remain
unchanged under the more stringent alternative.
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\484\ The term ``power worker'' describes workers affected by
the rule by virtue of their performing electric power generation,
transmission or distribution work.
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To analyze the costs of requiring clothing with a higher arc rating
under the NFPA approach, OSHA estimated that a coverall with an arc
rating of 8 cal/cm\2\ costs $191.75 [13],\485\ while the equivalent
piece of clothing with an arc rating of 12 cal/cm\2\ costs $290.50
[14], for an incremental cost of $98.75 per item.\486\ With eight sets
of flame-resistant clothing \487\ per affected worker, this results in
incremental annualized costs of approximately $8.0 million. Adding
these costs to the $15.6 million in annualized costs for flame-
resistant clothing under the provisions of the final rule results in
total annualized costs for flame-resistant clothing of approximately
$23.7 million.
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\485\ References are available at the end of this section of the
preamble.
\486\ Clothing rated at 8 cal/cm\2\ would, in turn, offer more
than adequate protection for incident heat energy of 8 cal/cm\2\ or
less.
\487\ This FEA uses the term ``flame-resistant clothing'' to
refer generally to the flame-resistant and arc-rated clothing, and
the term ``arc-flash protective equipment'' to refer to the flame-
resistant and arc-rated clothing and equipment, required by Sec.
1926.960(g).
---------------------------------------------------------------------------
OSHA calculated the costs for arc-rated faceshields and head
protection as described under the heading ``Costs of Compliance,''
later in this section of the preamble, using estimated costs of $86.50
per arc-rated faceshield [11] and $29.75 per arc-rated balaclava [12].
OSHA assumes that 80 percent of affected workers at small
establishments and 90 percent of power workers at large establishments
would need to wear this equipment under the NFPA approach, for total
annualized costs of $8.3 million, or an additional annualized cost of
approximately $7.1 million.
Under this more stringent alternative, the estimated total
annualized cost of arc-hazard assessment and arc-flash protective
equipment would be approximately $32.4 million, and the estimated total
annualized cost of the rule would be approximately $62.5 million. Under
the final rule, OSHA estimated the total annualized costs of arc-hazard
assessment and arc-flash protective equipment to be approximately $19.4
million and estimated the total annualized cost of the rule to be
approximately $49.5 million. As outlined in Table 18, the NFPA
alternative would result in approximately $12.9 million in additional
costs relative to the final rule.
Table 18--Alternative Regulatory Approaches
----------------------------------------------------------------------------------------------------------------
Annualized
costs for Less stringent More stringent
Provision provisions in alternative alternative
final rule
----------------------------------------------------------------------------------------------------------------
Calculating Incident Energy and Arc-Hazard Assessment (Arc- $2,186,883 $0 $0
Hazard Assessment).............................................
Flame-Resistant Apparel......................................... 15,620,365 15,620,365 23,664,751
Switching Coats or Flash Suits.................................. 366,245 0 366,245
Faceshields..................................................... 946,964 0 6,212,770
Head Protection................................................. 325,690 0 2,136,762
-----------------------------------------------
Total Arc-Hazard Assessment and Arc-Flash Protective Equipment 19,446,147 15,620,365 32,380,528
Costs..........................................................
Total Cost of Rule.............................................. 49,516,264 45,690,483 62,450,646
----------------------------------------------------------------------------------------------------------------
Incremental Annualized Cost of Alternative...................... .............. -3,825,782 12,934,381
Incremental Lives Saved Annually of Alternative................. .............. -0.52 0
Incremental Injuries Prevented Annually of Alternative.......... .............. -3 0
Incremental Monetized Benefits.................................. .............. -4,710,000 0
----------------------------------------------------------------------------------------------------------------
Incremental Net Benefits ($).................................... .............. -884,218 -12,934,381
----------------------------------------------------------------------------------------------------------------
Note: Totals may not equal the sum of the components due to rounding.
Source: Office of Regulatory Analysis, OSHA.
[[Page 20563]]
To assess the benefits associated with the alternative versions of
the arc-flash protective equipment requirements, OSHA considered the
fatalities prevented under the various approaches. A review of the same
set of IMIS reports used in the benefits analysis described later (see
the discussion under the heading ``Benefits, Net Benefits, and Cost
Effectiveness'') indicates that the more stringent requirement would
prevent an estimated 1.92 fatalities, while the less stringent option
would prevent an estimated 1.40 fatalities per year. These options
compare to an estimated 1.92 preventable fatalities under the provision
in the final rule. Consistent with the benefits methodology described
elsewhere in this section, the Agency estimates the final rule will
prevent approximately an additional 0.52 fatalities and 3 injuries
annually beyond the less stringent alternative, but would be as
effective as the more stringent alternative, as the arc-hazard
assessment allows employers to better target their need for protective
clothing and equipment. Monetizing these prevented fatalities using the
methodology described in the benefits analysis, and values of $8.7
million per prevented fatality and $62,000 per prevented injury,
results in an estimated incremental monetized benefit of about $0.9
million per year for the final rule over the less stringent option and
about $12.9 million a year over the more stringent option.
Profile of Affected Industries
The final rule affects establishments in a variety of different
industries involving electric power generation, transmission, and
distribution. The rule primarily affects firms that construct, operate,
maintain, or repair electric power generation, transmission, or
distribution systems. These firms include electric utilities, as well
as contractors hired by utilities and primarily classified in the
construction industry. In addition, affected firms appear in a variety
of manufacturing and other industries that own or operate their own
electric power generation, transmission, or distribution systems as a
secondary part of their business operations. The rule also affects
establishments performing line-clearance tree-trimming operations.
Some other industries will occasionally enter electric power
facilities (for example, insurance inspectors (Ex. 0198)). OSHA expects
that this rule will have no significant economic impact on industries
such as the insurance industry that occasionally have employees enter
electric power facilities for purposes other than construction or
maintenance. Further, to the extent such visitors to electric power
facilities are within the scope of the rule, the more costly provisions
of the rule are unlikely to have a substantial effect on those
visitors. (For a discussion of the application of the final rule to
insurance inspections and the implications for costs for the insurance
industry, see the summary and explanation for final Sec.
1926.950(a)(1), in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble.) Finally, while final Sec. Sec.
1910.137 and 1926.97 apply to all general industry work and all
construction work, respectively, OSHA anticipates that these final
rules will primarily impact industries involved in electric power
generation, transmission, and distribution, and industries in the
nonutility sector involved with the cogeneration of electric power.
OSHA, therefore, concludes that these final rules will have a de
minimis effect on other industries.
OSHA based the PRIA in part on a report prepared by CONSAD [5],
which used 1997 NAICS and SIC code classifications of industries. OSHA
updated the information in the FEA with the assistance of ERG, using
the data sources described in the following paragraphs. CONSAD based
the estimates it developed for small, large, and total establishments
on the 1997 U.S. Economic Census, which used some NAICS classifications
that are now obsolete. To be analytically consistent, however, OSHA is
maintaining the older NAICS categories.
To update industry profile information for the construction
industry (NAICS 23), OSHA used the U.S. Census' County Business
Patterns data [47] on the growth of the construction contracting
industry between 1997 and 2007. These data suggest that the number of
establishments and firms grew 20.6 percent, and employment grew 32.7
percent, from 1997 to 2007. OSHA, thus, multiplied CONSAD's estimate of
the number of establishments and affected establishments by 1.206, and
CONSAD's estimate of total employment and affected power workers by
1.327, to obtain updated industry profile information. In the case of
firms, CONSAD listed total affected firms for each NAICS, but did not
delineate between small and large firms. To update the number of
affected firms in the construction industry, OSHA multiplied CONSAD's
estimate of total affected firms by 1.206, and assumed that, because
very small firms (that is, those with fewer than 20 employees) are
unlikely to have more than one establishment, the number of small firms
is equal to the number of small establishments and that the remainder
of affected firms are large. OSHA assumed that very small
establishments and firms grew in proportion to the rest of the
construction industry.
In the case of the privately owned utilities in the 1997 NAICS
Electric Power Generation (NAICS 221110) and Electric Power
Transmission, Control, and Distribution (NAICS 221120) categories, OSHA
updated industry profile information using the U.S. Census Bureau's
1997 NAICS and 1987 SIC Correspondence Tables [44], 1997 NAICS to 2002
NAICS Correspondence Tables [45], and 2002 NAICS to 2007 NAICS
Correspondence Tables [46] to match CONSAD's NAICS and SIC categories
to the 2007 NAICS categories. The 1997 category Electric Power
Generation (NAICS 221110) is the sum of the 2007 NAICS categories:
Hydroelectric Power Generation; Fossil Fuel Electric Power Generation;
Nuclear Electric Power Generation; and Other Electric Power Generation.
Similarly, the 1997 NAICS category Electric Power Transmission,
Control, and Distribution (NAICS 221120) is the sum of the 2007 NAICS
categories: Electric Bulk Power Transmission and Control; and Electric
Power Distribution.
To calculate the number of establishments among Industrial Power
Generators, OSHA used data from the Energy Information Administration
(EIA)'s Form EIA-860 Database Annual Electric Generator Report [49],
removed plants primarily engaged in the utility, mining, or agriculture
industries, and counted the remaining plants as establishments among
industrial power generators.
To estimate the number of major publicly owned utilities for the
analysis prepared for the proposed rule, CONSAD used EIA's Form-412
Annual Electricity Financial Report, which contained data on ``each
municipality, political subdivision, State, and Federal entity engaged
in the generation, transmission, or distribution of electricity, which
had at least 150,000 megawatt hours of sales to ultimate consumers and/
or at least 150,000 megawatt hours of sales for resale for each of the
2 previous years'' [48]. EIA terminated this survey, and there are no
data more recent than 2003.
To update CONSAD's estimate of publicly owned utility
establishments and firms, OSHA used data from EIA's Form-861 Annual
Electric Power Industry Report [50] for utilities with municipal,
state, or political subdivision ownership located in State-plan States
[[Page 20564]]
with sales of at least 150,000 megawatt-hours. These data indicate that
there are now 277 firms that are major publicly owned utilities.
Establishment data are not available for these utilities. In the
analysis prepared for the proposed rule, OSHA estimated that there were
923 establishments and 276 firms, and OSHA used the same ratio of
establishments to firms to estimate that there are now 927
establishments among firms that are Major Publicly Owned Utilities.
Similarly, there are no Census or EIA data on employees in Major
Publicly Owned Utilities.\488\ Applying the ratio of power workers to
utilities in CONSAD's report [5], OSHA estimated employment in Major
Publicly Owned Utilities (NAICS 2211) by taking the EIA Form-861 [50]
establishment data and extrapolating from those data an estimate of
8,582 employees at Major Publicly Owned Utilities affected by the final
rule.\489\
---------------------------------------------------------------------------
\488\ The category ``Major Publicly Owned Utilities'' does not
have its own NAICS code. In this analysis, OSHA used the NAICS code
2211, which encompasses both privately and publicly owned utilities,
to refer to ``Major Publicly Owned Utilities'' only, as OSHA found
it necessary to account for the costs to Major Publicly Owned
Utilities separately from the costs to private utilities. Similarly,
OSHA used NAICS 221110 and NAICS 221120 to refer to privately owned
utilities only, even though those NAICS codes include privately and
publicly owned utilities.
\489\ The rule will affect Major Publicly Owned Utilities that
operate in OSHA State-plan States. (State-plan States cover about
half of total U.S. employment. They operate their own OSHA-approved
occupational safety and health programs and must, under formal
agreements with OSHA, impose OSHA-equivalent State regulatory
requirements on public employers operating major publicly owned
utilities within their jurisdictions.)
---------------------------------------------------------------------------
OSHA used several data sources to estimate the number of line-
clearance tree trimmers (SOC 37-3013) affected by the rule within
Ornamental Shrub and Tree Services (SIC 0783) (now included in NAICS
561730, Landscaping Services). To estimate the number of establishments
performing line-clearance tree-trimming operations in NAICS 561730,
Landscaping Services, OSHA used 2007 BLS Occupational Employment
Statistics data [34] combined with establishment data from the 2007 BLS
Quarterly Census of Employment and Wages [35]. These data suggest that
there are 4,803 establishments in NAICS 561730 Landscaping Services
that employ tree trimmers and pruners (SOC 37-3013). Based on
statistics on the distribution of establishments by employment size for
NAICS 561730 reported in the 2007 U.S. Census' Statistics of U.S.
Businesses, OSHA estimated that 4,479 of these establishments have
fewer than 20 employees or fewer and that 324 of these establishments
have 20 employees or more [43].\490\ In the analysis prepared for the
proposed rule, CONSAD used data from the National Arborist Association
\491\ to estimate the number of establishments in SIC 0783 involved in
line-clearance tree-trimming operations, with approximately 90 percent
of large establishments (291 establishments) and 2 percent of small
establishments (90 establishments) performing line-clearance tree-
trimming operations. OSHA applies these same percentages of affected
large and small establishments to the BLS data, which suggests that
there are 381 affected establishments.
---------------------------------------------------------------------------
\490\ BLS Occupational Employment Statistics data [34] indicated
that 5 percent of establishments in NAICS 561730 employ Tree
Trimmers, and BLS Quarterly Census of Employment and Wages [35] data
indicated that there were 96,605 establishments in NAICS 561730,
suggesting that 4,803 establishments in NAICS 561730 employ tree
trimmers. The portion of establishments with fewer than 20 employees
was estimated based on the distribution of establishment sizes in
NAICS 561730 as a whole, as reported in the 2007 U.S. Census's
Statistics of U.S. Businesses [43].
\491\ The National Arborist Association subsequently changed its
name to the National Tree Care Industry Association.
---------------------------------------------------------------------------
U.S. Census data [43] suggest that total employment in Landscaping
Services (NAICS 561730) is 572,520, with 260,815 of these employees (46
percent) \492\ working at establishments that employ fewer than 20
employees and 311,705 (54 percent) working at establishments that
employ 20 employees or more. To estimate the proportion of employees in
NAICS 561730 potentially affected by the proposed rule, OSHA used BLS
data [38] suggesting that there are a total of 32,600 tree trimmers and
pruners (SOC 37-3013) working in Landscaping Services (NAICS 561730).
OSHA extrapolated the percentage of employees working at small and
large establishments in all establishments in NAICS 561730 to
establishments that employ tree trimmers and pruners, suggesting that
there are 14,851 (46 percent of 32,600) employees at small
establishments and 17,749 (54 percent of 32,600) at large
establishments potentially affected by the final rule. OSHA then used
CONSAD's determination of the proportion of these workers who are doing
line-clearance tree-trimming work, suggesting that 5 percent of workers
at small establishments (768 workers) and 81 percent of workers at
large establishments (14,318 workers) perform line-clearance tree-
trimming operations, for a total of 15,086 employees doing line-
clearance tree-trimming work covered by the final rule.
---------------------------------------------------------------------------
\492\ In this paragraph, as elsewhere in this section of the
preamble, OSHA is presenting ratios in a concise, but rounded,
format. For instance, the 46 percent cited is more precise in
CONSAD's analysis, in this case 45.5556138 percent. This latter
ratio is the precise ratio of numbers in the CONSAD analysis. OSHA
used the more precise numbers in the calculations presented in this
FEA.
---------------------------------------------------------------------------
Table 19 presents data on the numbers of affected establishments
and employees for each affected industry. Across all industries, an
estimated 24,407 establishments and 211,452 employees will be affected
by the final rule.
Table 19--Profile of Affected Establishments and Employees
----------------------------------------------------------------------------------------------------------------
Affected Affected Affected
Industry code Industry name firms establishments employees
----------------------------------------------------------------------------------------------------------------
NAICS 234910..................... Water, Sewer, and Pipeline 106 1,021 1,262
Construction.
NAICS 234920..................... Power and Communication 2,870 3,412 34,740
Transmission Line Construction.
NAICS 234930..................... Industrial Nonbuilding Structure 158 321 1,846
Construction.
NAICS 234990..................... All Other Heavy Construction....... 28 791 7,395
NAICS 235310..................... Electrical Contractors............. 51 1,945 21,686
NAICS 235910..................... Structural Steel Erection 120 786 398
Contractors.
NAICS 235950..................... Building Equipment and Other 202 1,148 373
Machine Installation Contractors.
NAICS 235990..................... All Other Special Trade Contractors 313 3,150 974
NAICS 221110..................... Electric Power Generation.......... 626 2,171 37,560
NAICS 221120..................... Electric Power Transmission, 1,232 7,440 64,179
Control, and Distribution.
NAICS 2211....................... Major Publicly Owned Utilities..... 277 927 8,582
Various.......................... Industrial Power Generators........ 197 913 17,372
[[Page 20565]]
SIC 0783......................... Ornamental Shrub and Tree Services. 309 381 15,086
-----------------------------------------
Total........................ ................................... 6,488 24,407 211,452
----------------------------------------------------------------------------------------------------------------
Note: Totals may not equal the sum of the components due to rounding.
Sources: CONSAD [5], EIA [49, 50], U.S. Census [43].
As shown in Table 19, the construction industries with the largest
numbers of affected employees are the Power and Communication
Transmission Line Construction and Electrical Contractors industries,
which together account for 56,426 employees of the affected workforce.
Other affected construction industries include All Other Heavy
Construction, Building Equipment and Other Machine Installation
Contractors, Industrial Nonbuilding Structure Construction, Structural
Steel Erection Contractors, Water, Sewer, and Pipeline Construction,
and All Other Special Trade Contractors.
Table 19 also shows that establishments classified as utilities
(namely establishments in the Electric Power Generation industry (NAICS
221110) and the Electric Power Transmission, Control, and Distribution
industry (NAICS 221120)) account for 9,611 of the potentially affected
establishments and for 101,739 of the potentially affected employees.
One commenter questioned whether OSHA distinguished between electric
power generation and electric power transmission and distribution (Ex.
0227). OSHA included establishments classified in the Electric Power
Generation industry (NAICS 221110) and in the Electric Power
Transmission, Control, and Distribution industry (NAICS 221120), and
the Agency distinguished between them in the industrial profile and in
the costs and economic analysis.
Table 19 also shows OSHA's estimates of two special categories of
electric generators not covered in the data sources used for Census on
electric utilities: Major Publicly Owned Utilities and Industrial Power
Generators. Table 19 shows that that there are 927 establishments with
8,582 employees for Major Publicly Owned Utilities. Firms in the
Industrial Power Generator category include manufacturing and other
industries that own or operate their own electric power generation,
transmission, or distribution systems as a secondary part of their
business operations. These firms account for 913 establishments and
17,372 employees. Based on their primary business activity, OSHA
classified these establishments in the following industry sectors: Oil
and Gas Extraction; Mining; Water, Sewer, and Other Systems; Food
Manufacturing; Wood Product Manufacturing; Paper Manufacturing;
Petroleum and Coal Products Manufacturing; Chemical Manufacturing;
Primary Metal Manufacturing; Wholesale Trade, Durable Goods;
Educational Services; and Hospitals.
Finally, Table 19 presents figures for the numbers of affected
establishments and employees in the Ornamental Shrub and Tree Services
industry. As noted previously, OSHA estimates that the final rule
potentially affects 381 establishments and 15,086 employees in this
industry. (Note that Table 19 does not present Census data for all
employees and establishments in the Ornamental Shrub and Tree Services
industry, but rather only employees and establishments estimated to
perform line-clearance tree-trimming operations. For more detail, see
the explanation of OSHA's estimates of employees and establishments in
that industry earlier in this section of the preamble.)
E. Benefits, Net Benefits, and Cost Effectiveness
OSHA expects the final rule addressing electric power generation,
transmission, and distribution work to result in an increased degree of
safety for affected employees and to reduce the numbers of accidents,
fatalities, and injuries associated with the relevant tasks. The
accidents, fatalities, and injuries that the final rule will prevent
include falls, some burns, and many electric-shock incidents. OSHA also
expects the final rule to reduce the severity of certain injuries that
the final rule will not prevent, but that could still occur during the
performance of some of the affected work procedures. These injuries
include, among others, injuries that could occur as a result of an
arrested fall and some burns (for example, burns that result from
employee exposure to incident energy from an electric arc greater than
the employer's estimate).
To develop estimates of the benefits associated with the proposed
rule, CONSAD researched and reviewed potential sources of useful data.
CONSAD, in consultation with the Agency, determined that the most
reliable data sources for this purpose were reports from OSHA fatality-
catastrophe accident inspections contained in OSHA's IMIS, and the
Census of Fatal Occupational Injuries (CFOI) developed by the Bureau of
Labor Statistics.
From the IMIS and CFOI data, CONSAD identified and analyzed
injuries and fatalities for the proposed rule. CONSAD based this
analysis on over 9 years of data contained in these databases. CONSAD
identified relevant cases in the databases by determining the criteria
provided in the databases that would apply to such cases, such as the
type of the injury, the occupation of the employee, the source of the
injury, and the industry classification of the employer. CONSAD then
reviewed individual accident abstracts to make a final determination
whether to include the accident as one addressed by the proposed rule.
The final report CONSAD submitted to OSHA includes a complete
description of the methodological approach CONSAD used for analyzing
the data [5].
CONSAD's analysis found that, on average, the IMIS and CFOI
databases recorded 74 fatalities and 25 injuries annually involving
circumstances directly addressed by the existing or proposed standards
[5]. These figures likely represent underestimates of the injuries
addressed by this rulemaking since the figures are cases documented by
IMIS and CFOI only. As explained later under this heading of the FEA,
OSHA adjusted the approach used in CONSAD's analysis to reflect a more
accurate estimate of the number of total injuries affected by this
rulemaking.\493\
---------------------------------------------------------------------------
\493\ The number of fatalities addressed by this rulemaking also
may be somewhat higher, but OSHA does not currently have a basis for
estimating possible fatalities not included in the relevant data
sources.
---------------------------------------------------------------------------
The number of injuries addressed by this rulemaking is almost
certainly much greater than the number included
[[Page 20566]]
in CONSAD's analysis. Generally, the IMIS database includes injuries
only when the incident in question involves at least one fatality or
three or more hospitalizations. However, some individual States having
OSHA-approved safety and health plans (for example, California) have
more stringent reporting requirements than Federal OSHA, thereby
assuring that the IMIS database included at least some single-injury
cases (76 FR 36419). For this reason, CONSAD performed an analysis of
the IMIS fatality and injury data from California, which requires
employers to report all injuries involving hospitalization [6]. This
analysis, which includes only injuries that involve hospitalization,
found that the ratio of injuries to fatalities was over six to
one.\494\
---------------------------------------------------------------------------
\494\ OSHA relied on the IMIS data for California, and not the
IMIS data for any other State, because, for the period covered by
the IMIS data on which OSHA based its benefits determination, those
data included reasonably complete hospitalization information only
from California.
---------------------------------------------------------------------------
Applying this ratio to the number of known fatalities addressed by
this rulemaking, OSHA estimated that 444 relevant serious injuries
occur annually. Note that even this figure is probably low given that
the applied ratio, which OSHA based on California data, did not account
for injuries that did not involve hospitalization of a worker. Thus,
OSHA estimates that 74 fatalities and 444 serious injuries occur
annually among employees involved in electric power generation,
transmission, and distribution work addressed by the provisions of this
rulemaking.
To determine whether there were any significant declines in
fatalities since the time period of the CONSAD analysis, OSHA examined
available BLS CFOI data for the years 1992 to 2011 involving the
electric power, transmission, and distribution industry, which includes
all private-sector electric utilities. OSHA found that the number of
fatalities per year on average was 10 percent lower than for the time
period covered by the original CONSAD analysis. Most of the difference
between the two time periods was due to a single anomalous year (2009)
that had 55 percent fewer fatalities than any other year on record [8].
Based on these data, OSHA believes its earlier estimate of the numbers
of fatalities and injuries associated with work addressed by this
rulemaking continues to be accurate for purposes of estimating the
magnitude of benefits expected as a result of the final rule.\495\
---------------------------------------------------------------------------
\495\ The Agency also emphasizes that, except for firms coming
into compliance with provisions of the final standard in advance of
its promulgation, the passage of time should not affect
significantly the relevant pattern of fatalities and injuries
underlying the data. To the extent that higher rates of
prepromulgation compliance than estimated in the FEA occurred, the
expected benefits of the standard may be lower, but so would the
costs of compliance and economic impact.
---------------------------------------------------------------------------
To determine how many of the 74 fatalities and 444 serious injuries
the final rule would prevent, OSHA relied on CONSAD's probability
estimates, based on expert judgment, that the existing rule or the
proposed rule would prevent a given accident and the new rule would
prevent that same accident. CONSAD estimated the probability of
prevention on a case-by-case basis, and, therefore, did not find that
the final rule would prevent all 74 fatalities and 444 serious
injuries. To the contrary, CONSAD's estimate of the probability of
prevention for individual accidents ranged from 5 percent to 95 percent
[5]. Based on its review of CONSAD's analysis, OSHA estimates that full
compliance with the existing standards would prevent 52.9 percent of
the relevant injuries and fatalities. In comparison, full compliance
with the final rule is estimated to prevent 79 percent of the relevant
injuries and fatalities. Thus, the increase in safety provided by the
final rule would prevent an additional 19.75 fatalities and 118.5
serious injuries annually. Applying an average monetary value of
$62,000 per prevented injury and a value of $8.7 million per prevented
fatality (as explained later under the ``Benefits'' heading of the
FEA), OSHA estimates a monetized benefit of $179.2 million per year.
A number of commenters addressed these estimates. For example, EEI
submitted a posthearing brief suggesting that the IMIS descriptions on
which OSHA relied were not sufficiently reliable or detailed (Ex.
0501). EEI suggested as an alternative using the citations and
investigative files generated by compliance officers in OSHA's field
offices.
As EEI notes, reports generated by compliance officers serve as the
basis of the IMIS data. Other advantages of the IMIS data are that OSHA
reviews the data to ensure employee privacy, and the data are readily
available to the public. As stated earlier, OSHA also accounted for
uncertainties in the IMIS data by estimating the probability of
prevention for each accident and did not assume that the existing or
final rule was certain to prevent any accident. While the IMIS reports
may be incomplete in that OSHA compliance officers investigate only
accidents resulting in fatalities or multiple hospitalizations, OSHA
believes IMIS reports are one of the best available sources for
assessing the types and causes of serious accidents. OSHA used IMIS
data for benefit assessments in a number of previous economic analyses,
including the original benefits analysis for the existing general
industry standard for Electric Power Generation, Transmission, and
Distribution (Sec. 1910.269), which OSHA promulgated in 1994.\496\
---------------------------------------------------------------------------
\496\ To further support its argument that reliance on the IMIS
data was improper, EEI questioned whether CONSAD ``appreciate[d] and
consider[ed] the distinction between the power generation, and power
transmission and distribution, industries'' (Ex. 0227). Thus, EEI
criticized CONSAD's ``review [of] the IMIS accident database for the
time period January 1994 through April 2000, to ascertain the extent
to which these power generation, transmission, and distribution
accidents would have been preventable under the existing power
generation, transmission, and distribution standards, and if the
proposed revisions to these standards were implemented'' (id.,
internal citation omitted). EEI's assertion is baseless. In the
final rule, OSHA properly relied on the IMIS data, which reveals
that the injuries and fatalities suffered by workers performing
power generation, transmission, and distribution work result from
electric shocks, burns from electric arcs, and falls, as well as
other types of harmful accidents, including accidents involving
employees struck by, struck against, and caught between objects.
OSHA also properly relied on the IMIS data to form its conclusion
regarding the net benefits of complying with the final rule.
---------------------------------------------------------------------------
EEI also suggested that OSHA should separately determine benefits
for each individual hazard affected by this rulemaking (Ex. 0227).
In response, OSHA added for this FEA some analysis of the benefits
associated with reducing burn injuries under the final rule (see the
discussion under this heading of the FEA). However, OSHA did not rely
on a further hazard-by-hazard analysis in computing benefits for its
main analysis. Fundamentally, most of the fatalities and injuries
prevented by the final rule relate to the single hazard of electric
shock, and the final rule uses a variety of provisions, some redundant,
to prevent those fatalities and injuries. Redundancy is a fundamental
principle of safety systems--safety professionals do not rely on a
single mechanism to prevent fatalities, but instead use more than one
method to assure that the failure of a single mechanism does not lead
to harm. As a result, OSHA cannot separately estimate the number of
injuries or fatalities prevented by each of the specific provisions
that, taken together, address the same basic hazard. A hypothetical
example may clarify this point. Suppose we know with certainty that the
addition of a training provision alone will reduce fatalities by 20
percent. Suppose that we also know that the addition of a host-
contractor provision alone will reduce fatalities by
[[Page 20567]]
20 percent. It is perfectly possible that the addition of both
provisions will reduce fatalities by 30 percent (rather than 40
percent) because host-contractor communications, in part, reduce the
need for training and, likewise, training somewhat reduces the need for
host-contractor communications. However, in this situation, there is no
correct answer as to the extent to which each provision independently
reduces fatalities because the two provisions are partially redundant
and overlapping. In any event, this kind of hypothetical knowledge
about the separate effects of each provision in a rule is rarely, if
ever, available. In light of these limitations, OSHA typically
estimates the joint effects of all of the provisions (that is, the
benefits of the final rule in its entirety). See Section II.D,
Significant Risk and Reduction in Risk, earlier in this preamble, for
additional discussion.
Despite these impediments to a provision-by-provision benefits
analysis, in an effort to ensure the transparency of its analysis, OSHA
reviewed and reanalyzed each IMIS accident from 1995 and later from the
CONSAD report [5] and, based on those results, provided a supplemental
``Break-Even Sensitivity Analysis, Including Provision-by-Provision
Analysis of Benefits,'' in an appendix under this heading of the FEA.
OSHA undertook this additional analysis for two reasons: (1) It adds a
provision-by-provision analysis to the calculation of the rule's
aggregate probability of accident prevention, enabling OSHA to tie
analysis of the accidents more closely to individual provisions or
groups of provisions; and (2) it enables OSHA to calculate the
percentages of accidents that need to be prevented to assure that a
given provision, or combination of provisions, will pay for itself, or
themselves, and to then discuss the likelihood of achieving that level
of prevention.
OSHA presents the results of the supplemental analysis in detail in
the appendix. In short, the break-even level of accident prevention
needed for the benefits to exceed costs for various provisions ranged
between 0.8 percent for minimum approach distances and 18.5 percent for
arc-flash protection. With an accounting for joint prevention by
multiple provisions, the break-even analysis results ranged between 2.3
percent for aerial lift fall protection and 23.8 percent for arc-flash
protection. OSHA concludes in the appendix that the benefits of this
rule's provisions will exceed these break-even levels. For instance, if
there is full compliance with the combination of provisions intended to
protect against arc-flash related accidents, then there should be no
fatalities and very few or no serious injuries involving arc flash.
However, OSHA did not rely on the supplemental analysis to meet any
OSH Act legal test for the final rule or to determine costs and
benefits of the final rule. As discussed in Section IV, Legal
Authority, earlier in this preamble, OSHA must demonstrate that a
safety or health standard substantially reduces a significant risk of
material harm in the workplace (see Lockout/Tagout II, 37 F.3d 665,
668-69 (D.C. Cir. 1994)), and the supplemental analysis cannot serve
this purpose. As explained earlier in this preamble (Section II.D,
Significant Risk and Reduction in Risk), OSHA concluded that the final
rule will substantially reduce significant risk based on the 19.75
fatalities and 118.5 serious injuries that this FEA demonstrates the
final rule will prevent each year, a conclusion OSHA cannot draw from
the supplemental analysis. Accordingly, the supplemental analysis
focuses on the percentage of potential benefits individual provisions
must achieve for the benefits of those provisions to break even with
the costs of those provisions.
EEI also asserted that an individual accident case CONSAD reviewed
did not clearly establish the benefits of the final standard (Exs.
0227, 0501). EEI maintained that CONSAD's judgment in the review of
this case was unreliable (id.).
Reviewing cases will inevitably involve professional judgment based
on limited information, with the results described reasonably only in
probabilistic terms. The Agency stands by that professional judgment
with respect to this accident. Moreover, EEI's narrow focus on an
individual accident is misplaced. OSHA's professional judgment, as a
whole, provides a substantial body of evidence to support the standard.
The Agency's analysis recognizes that full compliance with the existing
standard would prevent a number of fatalities and injuries.
Nonetheless, the Agency believes that a close reading of the accident
abstracts, as embodied in its final analysis, indicates that the final
standard will prevent about half of the remaining cases. Therefore, the
Agency believes its approach represents the use of the best available
techniques applied to the best available data. (See Tr. 83-84.)
OSHA also believes, based on its supplemental analysis of benefits
(see the appendix under this heading of the FEA), that its main
analysis represents a low estimate of benefits. In this regard, the
supplemental analysis found that fatalities and serious injuries from
climbing-fall-protection, minimum approach-distance, and arc-flash-
related accidents are virtually impossible if there is full compliance
with the final rule, and that, if there is full compliance, the final
rule will prevent 40.8 of the 74 annual fatalities, and 245.1 of the
444 annual serious injuries, addressed by the final rule (see Table 7
in supplemental analysis). As such, OSHA interprets the supplemental
analysis as indicating that OSHA's estimate is conservative, based on
the CONSAD analysis, that this final rule will prevent 19.75 of the 74
annual fatalities, and 118.5 of the 444 annual serious injuries,
addressed by the final rule.
One commenter stated that, in the proposal, OSHA relied on data
from 1991 to 1998, and that this data was inadequate to show the
benefits associated with the promulgation of Sec. 1910.269 in 1994
(Ex. 0180).
The premise of the comment is incorrect. The underlying CONSAD
analysis of data covers the period from 1984 to 2001, and, therefore,
provides nearly 7 years of post-1994 experience (not 3 years, as
asserted by the commenter).
One commenter, Frank Brockman of the Farmers Rural Electric
Cooperative Corporation, asserted that, from experience, only a small
number of fatalities arose from situations that did not represent
violations of existing rules (Ex. 0173).
In response to Mr. Brockman's comments, OSHA first notes that its
analysis draws from a nationwide pool of data that will likely exceed
any individual's personal experience. Second, although most of the
existing cases are preventable by full compliance with existing
standards, as explained more fully in the supplemental analysis, there
remain a number of accidents unaffected by existing standards that the
final rule will affect; and, even though full compliance with existing
standards might prevent an accident, new requirements in the final
rule, like the information-transfer and job-briefing provisions, will
make it easier to assure full compliance with existing standards.
Another commenter suggested that OSHA's estimate in the PRIA was
likely an overestimate of the benefits because the Agency assumes full
compliance:
The estimated prevention of 19 fatalities and 116 injuries is a
likely overstatement of benefits of this rulemaking because it based
on an estimate of full compliance with the new regulation. 70 Fed.
Reg. 34894. Clearly from the description provided of the actual
record of fatalities and injuries, failure of compliance with the
current rule is the primary reason lives were endangered. A
[[Page 20568]]
more candid analysis would estimate the compliance rate as a part of
the calculation, which is likely 50 percent to 95 percent if OSHA's
analysis of training compliance was used. [Ex. 0240]
In response to this comment OSHA concludes, based on its analysis,
that compliance with the final standard, as a whole, will reduce
fatalities and injuries to a greater extent than compliance with the
existing standard, as a whole. Moreover, when performing an analysis of
the economic feasibility of a standard, it is necessary to assume full
compliance with the standard. Otherwise, the Agency could always find a
standard economically feasible by assuming that employers for whom it
was not feasible would not comply with the standard.
To estimate the monetary value of preventing a fatality, OSHA
followed the Office of Management and Budget's (OMB) recommendation
(OMB Circular A-4, [30]) to rely on estimates developed using a
methodology based on the willingness of affected individuals to pay to
avoid a marginal increase in the risk of a fatality.
To develop an estimate using the willingness-to-pay approach, OSHA
relied on existing studies of the imputed value of fatalities avoided
based on the theory of compensating wage differentials in the labor
market. These studies rely on certain critical assumptions for their
accuracy, particularly that workers understand the risks to which they
are exposed, and that workers have legitimate choices between high-risk
and low-risk jobs. These assumptions are rarely accurate in actual
labor markets. A number of academic studies, summarized in Viscusi and
Aldy [53], show a correlation between job risk and wages, suggesting
that employees demand monetary compensation in return for a greater
risk of injury or fatality. The estimated tradeoff between lower wages
and marginal reductions in fatal occupational risk--that is, workers'
willingness to pay for marginal reductions in such risk--yields an
imputed value of an avoided fatality: the willingness-to-pay amount for
a reduction in risk divided by the reduction in risk. OSHA used this
approach in many recent proposed and final rules. (See, for example, 69
FR 59306 (Oct. 4, 2004) and 71 FR 10100 (Feb. 28, 2006), the preambles
for the proposed and final Hexavalent Chromium rules.) \497\
---------------------------------------------------------------------------
\497\ The Agency used the willingness-to-pay approach in the
PRIA for this rule as well. In estimating the value of preventing a
fatality in the PRIA, OSHA relied on an estimate by EPA, which made
an earlier attempt to summarize the willingness-to-pay literature
(70 FR 34901). For the FEA, the Agency went directly to the
underlying literature, a recent summary by Viscusi and Aldy [53], to
update its valuation. The estimate in the PRIA equaled $6.8 million
per fatality prevented in 2003 dollars; this amount would, in turn,
equal $7.9 million in 2009 dollars. The difference between the
underlying valuation used in the PRIA and the underlying valuation
used in this FEA is not significant for the purposes of OSHA's
analysis of the final rule. In the PRIA, OSHA used Viscusi and Aldy
[53] for valuing injuries, but not for valuing fatalities. For this
FEA, OSHA used recent Viscusi and Aldy [53] for valuing both
injuries and fatalities because Viscusi and Aldy is more recent than
the EPA estimated used in the PRIA.
---------------------------------------------------------------------------
OSHA reviewed the available research literature on willingness to
pay. Viscusi and Aldy conducted a metaanalysis of studies in the
economics literature that used a willingness-to-pay methodology to
estimate the imputed value of life-saving programs, and concluded that
each fatality avoided should have a value of approximately $7 million
in 2000 dollars [53]. Using the U.S. Bureau of Economic Analysis' Gross
Domestic Product Deflator [31], this $7 million base number in 2000
dollars yields an estimate of $8.7 million in 2009 dollars for each
fatality avoided. This Value of a Statistical Life estimate also is
within the range of the substantial majority of such estimates in the
literature ($1 million to $10 million per statistical life, as
discussed in OMB Circular A-4 [30]).
Workers also place an implicit value on nonfatal occupational
injuries or illnesses avoided. This value reflects a worker's
willingness to pay to avoid monetary costs (for medical expenses and
lost wages) and quality-of-life losses. Viscusi and Aldy found that
most studies had estimates in the range of $20,000 to $70,000 per
injury, and several studies had even higher values [53]. The measure of
nonfatal job risks used partly explains the range of values: some
studies use an overall injury rate, and other studies use only injuries
resulting in lost workdays. The injuries prevented by this final rule
generally will be hospitalized injuries, which are likely to be more
severe, on average, than other lost-workday injuries. In addition, this
final rule will reduce the incidence of burn injuries, which tend to be
severe injuries, involving more pain and suffering, more expensive
treatments, and generally longer recovery periods than other lost-
workday injuries. Thus, for this rulemaking, OSHA believes it is
reasonable to select an estimated value of a statistical injury in the
upper part of the reported range of estimates. OSHA, accordingly, uses
a base number of $50,000 in 2000 dollars. Updating this estimate using
the Gross Domestic Product deflator [31], OSHA estimates a value of
$62,000 per prevented injury.
Frank Brockman of the Farmers Rural Electric Cooperative
Corporation commented that OSHA has ``vastly overestimated'' the
valuation of fatalities, citing the National Safety Council's (NSC)
valuation of $1 million per fatality [26], which he claimed was a more
``realistic'' estimate of the ``cost'' of a fatality (Ex. 0173). The
commenter did, however, suggest a substantially larger estimate of the
cost of injury, $250,000, as perhaps being more typical of the electric
power industry.
The Agency notes that the concept of valuation of benefits in
question is fundamentally different than a simple loss of wages and
medical costs, or what is sometimes referred to as the ``direct cost''
approach. As stated on the NSC Web site after introducing their $1
million (updated to $1.29 million for 2009 dollars) figure:
[This estimate] should not be used, however, in computing the
dollar value of future benefits due to traffic safety measures
because they do not include the value of a person's natural desire
to live longer or to protect the quality of one's life. That is, the
economic loss estimates do not include what people are willing to
pay for improved safety. Work has been done to create the necessary
theoretical groundwork and empirical valuation of injury costs under
the ``willingness to pay'' or comprehensive cost concept. [26]
The NSC's statement validates the Agency's decision to use the
willingness-to-pay approach in valuing benefits.
Finally, OSHA notes that although the Agency lacks a complete body
of data specific to the electric power industry that reflects the
economic loss involved in the types of injuries these workers will
frequently encounter, its estimate of the value of preventing an injury
may well be understated. As Dr. Mary Capelli-Schellpfeffer testified at
the hearings:
Then this figure, Figure 4, takes us to an illustration of a
real patient case, where the worker was in a 600 volt scenario, in a
power generation facility, and this is the human consequence--not
the staged consequence, but the human consequence--of being in an
electric shock and electric arc event, where the injuries are
severe.
* * * * *
So in Figure 4 the extent of the injury that can follow an arc
exposure is readily appreciated. Eyes, ears, faces, skin, limbs, and
organs are affected. Basic bodily function, including the ability to
breathe, eat, urinate, and sleep are completely changed.
For this patient initial medical treatment costs more than
$650,000 including five surgeries; $250,000 for reconstructive
surgeries as an outpatient; and subsequent
[[Page 20569]]
admissions and $250,000 for five years of rehabilitation, including
over 100 physician visits and numerous therapy sessions.
These costs represent only direct medical expenditures, without
inclusion of indirect employer and family costs. [Tr. 185-186 \498\]
---------------------------------------------------------------------------
\498\ OSHA concludes that it conservatively underestimated
benefits using its willingness-to-pay valuation of $62,000 per
injury. First, a study of burn injuries (Ex. 0424) indicated that,
between 1991 and 1993, the average medical cost for burns was
$39,533. Adjusting for inflation (to 2009 dollars) using the Medical
Services Consumer Price Index raises this cost to $76,694. Second,
OSHA calculated an alternative willingness-to-pay valuation using a
sensitivity analysis that assumed that 25 percent of burn injuries
were sufficiently severe as to equal 58.3 percent of a statistical
value of a life for a severe nonfatal medical event [22]. If OSHA
used this alternative formulation, the total benefits of the rule
would increase from $179 million to $328 million.
---------------------------------------------------------------------------
OSHA estimates the net monetized benefits of the final rule at
$129.7 million annually ($179.2 million in benefits minus $49.5 million
in costs). These net benefits exclude any unquantified benefits
associated with revising existing standards to provide updated, clear,
and consistent regulatory requirements. Given that monetized benefits
are nearly four times larger than the estimated costs of the standard,
the total estimated benefits of the standard could be approximately
four times smaller than OSHA's estimate, and the rule would still
retain positive net monetized benefits. Thus, benefits would exceed
costs even if the new rule prevented no more than 5.5 fatalities and
29.6 serious injuries per year. This number is significantly less than
the 19.75 fatalities and 118.5 serious injuries that OSHA estimates the
final rule will prevent. Further, as explained earlier, the
supplemental analysis suggests that there are far more than 19.75
fatalities and 118.5 serious injuries that this final rule will
prevent. Finally, for reasons discussed in the supplemental analysis,
full compliance with the existing rule will not prevent certain
accidents the final rule will prevent, and although compliance with the
existing rule might prevent some accidents, full compliance with the
final rule will make it more likely that employers will comply with the
existing rule. As a result, OSHA is confident that benefits of the
final rule exceed the costs.
Table 20 and Table 21 provide an overview of the estimated benefits
associated with this final rule. Table 22 shows costs and benefits of
the final rule, in 2009 dollars, for the first 10 years after the rule
becomes effective.
Table 20--Net Benefits and Cost Effectiveness
------------------------------------------------------------------------
Annualized costs: 7 Percent 3 Percent
------------------------------------------------------------------------
Calculating Incident Energy $2.2 million...... $1.8 million.
and Arc-Hazard Assessment
(Arc-Hazard Assessment).
Provision of Arc-Flash 17.3 million...... 15.7 million.
Protective Equipment.
Fall Protection............. 0.6 million....... 0.4 million.
Host-Contractor 17.8 million...... 17.8 million.
Communications.
Expanded Job Briefings...... 6.7 million....... 6.7 million.
Additional Training......... 3.0 million....... 2.7 million.
Other Costs for Employees 0.2 million....... 0.2 million.
not Already Covered by Sec.
1910.269.
MAD Costs................... 1.8 million....... 1.8 million.
---------------------------------------
Total Annual Costs...... 49.5 million...... 47.1 million.
------------------------------------------------------------------------
Annual Benefits:
Number of Injuries Prevented 118.5............. 118.5.
Number of Fatalities 19.75............. 19.75.
Prevented.
Monetized Benefits (Assuming 179.2 million..... 179.2 million.
$62,000 per Injury and $8.7
Million per Fatality
Prevented.
OSHA Standards that Are Unquantified...... Unquantified.
Updated and Consistent.
Total Annual Benefits... 118.5 injuries and 118.5 injuries and
19.75 fatalities 19.75 fatalities
prevented. prevented.
------------------------------------------------------------------------
Net Benefits (Benefits 129.7 million..... 132.0 million.
minus Costs):.
Compliance with
the final rule
will result in
the prevention of
one fatality and
6 injuries per
$2.5 million in
costs, or,
alternatively,
$3.62 of benefits
per dollar of
costs.
------------------------------------------------------------------------
Note: Totals may not equal the sum of the components due to rounding.
Sources: Provided in text.
Table 21--Overview of Annual Benefits
------------------------------------------------------------------------
Injuries Fatalities
------------------------------------------------------------------------
Total Addressed by the Final 444................ 74.
Rule.
Preventable through Full 235................ 39.
Compliance with Existing
Standards (52.9 percent).
Additional Preventable with 118.5.............. 19.75.
Full Compliance with Final
Rule (26.1 percent).
Monetized Benefits (Assuming $7.3 million....... $171.8 million.
$62,000 per Injury and $8.7
million per Fatality
Prevented).
-----------------------------------------
Total Monetized Benefits.. $179.2 million.
------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to
rounding.
(2) Additional benefits associated with this rulemaking involve
providing OSHA standards that are updated, clear, and consistent.
Source: CONSAD [5].
[[Page 20570]]
Table 22--Costs and Benefits Over Time
[Millions of 2009$]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Year 1 Year 2 Year 3 Year 4 Year 5 Year 6 Year 7 Year 8 Year 9 Year 10
--------------------------------------------------------------------------------------------------------------------------------------------------------
Total Costs*........................................ $107.9 $20.3 $22.6 $20.3 $75.5 $22.6 $22.6 $20.3 $75.5 $20.3
Monetized Benefits[dagger].......................... 179.2 179.2 179.2 179.2 179.2 179.2 179.2 179.2 179.2 179.2
--------------------------------------------------------------------------------------------------------------------------------------------------------
* Costs after the first year will vary as a result of the estimated cycle of protective equipment replacement: 2 years for faceshields and balaclavas, 4
years for flame resistant apparel, and 5 years for body harnesses and positioning straps.
[dagger] Assuming $62,000 per injury and $8.7 million per fatality prevented.
Additional benefits associated with this rule involve providing
updated, clear, and consistent safety standards regarding electric
power generation, transmission, and distribution work to relevant
employers, employees, and interested members of the public. The
existing OSHA standards for the construction of electric power
transmission and distribution systems (Subpart V) are over 30 years old
and inconsistent with the more recently promulgated standard addressing
repair and maintenance work in Sec. 1910.269. OSHA believes that the
updated standards are easier to understand and to apply than the
existing standards and will improve employee safety by facilitating
compliance.
As explained earlier, inconsistencies between Subpart V and Sec.
1910.269 can create numerous difficulties for employers and employees.
The benefits associated with providing updated, clear, and consistent
safety standards are likely substantial, but OSHA did not monetize or
quantify them.
The Small Business Advocacy Review Panel (which OSHA convened for
this rulemaking in accordance with the provisions of the Small Business
Regulatory Enforcement Fairness Act of 1996 (Pub. L. 104-121), as
codified at 5 U.S.C. 601 et seq.) (Ex. 0019 [29]) and others (see, for
example, Ex. 0227) expressed concern about the balance of risk and
costs in employing protective equipment to prevent arc-related burns.
In response to this concern, the Agency performed an analysis of
burn injuries in the electric power and distribution industry to
specifically estimate the effect of the final rule on preventing burns
from electric arcs or on reducing the severity of any arc-related
injuries sustained by workers. To assess the effectiveness of the final
rule in preventing fatalities associated with burns from exposure to
electric arc-related accidents, OSHA reviewed IMIS accident reports
already in the record for the period January 1991 through December 1998
(Ex. 0004).\499\ OSHA identified 99 accidents that involved burns from
arcs from energized equipment faults or failures, resulting in 21
fatalities and 94 hospitalized injuries [8]. Based on this data, OSHA
estimates that an average of at least 8 burn accidents occur each year
involving employees doing work covered by this final rule, leading to
12 nonfatal injuries and 2 fatalities per year (id.). Of the reports
indicating the extent of the burn injury, 75 percent reported third-
degree burns (id.). Proper protective equipment and clothing would
reduce the number of fatalities and the severity of these injuries.
---------------------------------------------------------------------------
\499\ As previously indicated, the Agency reviewed more recent
BLS CFOI data to verify the continued relevance of the IMIS data on
which OSHA relied in the proposed and final rules.
---------------------------------------------------------------------------
Based on the description of the accidents contained in the IMIS
reports, OSHA determined that the IMIS reports indicate that compliance
with the final rule would prevent 11 of the 21 fatalities either by
averting the injury altogether (2 cases) or by reducing the severity of
nonfatal injuries (9 cases). The IMIS accident reports, therefore,
indicate that the final rule will prevent 1.14 burn-related fatalities
a year.\500\
---------------------------------------------------------------------------
\500\ OSHA made an error in calculating the number of prevented
fatalities per year. The actual number of fatalities prevented each
year is 1.38, or the number of prevented fatalities (11) divided by
the number of years covered by the data (8). A similar error affects
the estimated number of injuries prevented annually described later
in this section of the FEA. Because the annual estimate of 1.14
prevented fatalities, and the corresponding estimate of prevented
burn injuries, are conservative, OSHA elected to base its benefits,
in part, on those values rather than the actual values.
---------------------------------------------------------------------------
A comparison of the total number of IMIS fatal accidents covered by
the final rule and the number of comparable fatalities reported in the
BLS CFOI data suggests that IMIS undercounts fatality numbers related
to electric power generation by about 41 percent [5, 8]. Increasing the
number of preventable fatalities by this factor (1.00/(1.00-0.41) =
1.69) results in an estimate of 1.92 burn fatalities per year averted
under the final rule (1.14 IMIS burn fatalities x 1.69) [8]. This
estimate is somewhat higher than the estimate of 1.57 burn fatalities
estimated for the proposal.\501\
---------------------------------------------------------------------------
\501\ Based on the increase in the estimated number of burn
fatalities prevented, the Agency determined that, on an average
annual basis, the final rule will prevent an additional 0.35 fatal
cases beyond the fatal cases OSHA estimated in the proposal. The
CONSAD analysis previously estimated 19.4 cases prevented annually
[5]. Hence, the Agency's estimate for the final rule is 19.75
fatalities prevented annually. By extension, the Agency estimates
that the final rule will prevent 118.5 injuries annually, or 2.5
more injuries annually than OSHA estimated in the proposal. OSHA
notes, however, that its revised estimate for the final rule does
not account for other types of fatalities and injuries (that is,
electric shock or falls) prevented by the new requirements of the
final rule not contained in the proposal (that is, new minimum
approach-distance and fall protection requirements). For this reason
(as well as for other reasons contained in this FEA), OSHA's
estimate is likely to be conservative.
---------------------------------------------------------------------------
OSHA determined that the final rule would prevent 36.2 percent of
nonfatal burn injuries such as the nonfatal burn injuries identified in
the IMIS data, compared to 17.0 percent prevented under the proposed
rule. OSHA's review of the IMIS data also found that 75 percent of burn
accidents resulted in third-degree burns to one or more of the victims
[8]. The Agency believes that the societal costs, including substantial
treatment costs and significantly reduced quality of life, for severe
burns is closer to the value of a prevented fatality than to the value
generally assigned to prevented injuries (Tr. 185-186).
Requiring the use of body harnesses instead of body belts as fall
arrest equipment for employees working from aerial lifts, in
conjunction with other provisions of the final rule, such as the
information-transfer, job-briefing, and training provisions, would
likely reduce fatalities and injuries among affected workers. There are
several problems with body belts. First, they are more likely than
harnesses to result in serious injury during a fall because body belts
place greater stress on the workers' body. Second, body belts virtually
eliminate the possibility of self rescue after the fall, and increase
the probability of serious internal injuries as the worker hangs
suspended after the arrested fall. Studies performed in Europe and by
the U.S. Air Force indicate high risks associated with the body belt as
used both in fall-arrest and suspension modes. Third, it is difficult
for supervisors to determine visually if workers are using body belts
as fall arrest equipment. By contrast,
[[Page 20571]]
supervisors can easily see from a distance whether a worker is wearing
a harness. Finally, there is a greater risk that a worker could slip
out of a body belt than a harness. As a result of these considerations,
many employers already switched to requiring harnesses rather than body
belts. Studies documenting the inappropriateness of, and the safety
risks associated with the use of, body belts as part of a fall arrest
system include Document IDs OSHA-S206-2006-0699-0039, OSHA-S206-2006-
0699-0171, OSHA-S206-2006-0699-0173, OSHA-S206-2006-0699-0174, and
OSHA-S206-2006-0699-0177 in Docket OSHA-S206-2006-0699 \502\ and
Document IDs OSHA-S700A-2006-0723-0044, OSHA-S700A-2006-0723-0065,
OSHA-S700A-2006-0723-0066, OSHA-S700A-2006-0723-0067, and OSHA-S700A-
2006-0723-0068 in Docket OSHA-S700A-2006-0723.\503\
---------------------------------------------------------------------------
\502\ These documents are legacy exhibits 2-36, 3-7, 3-9, 3-10,
and 3-13 in OSHA Docket S-206 (Fall Protection).
\503\ These documents are legacy exhibits 9-33, 11-3, 11-4, 11-
5, and 11-6 in OSHA Docket S-700A (Powered Platforms).
---------------------------------------------------------------------------
An average of about 15 fatalities annually involve falls from
aerial lifts; in these cases, the employees typically were not wearing
a belt or a harness. Since most employees wear a belt or a harness
(according to the CONSAD report, the current compliance rate is over 80
percent), there are likely to be at least 60 falls annually in which an
employee uses a belt or harness to arrest a potentially fatal
fall.\504\ Therefore, employees who rely only on a belt to arrest a
potentially fatal fall are still at significant risk of serious injury
or death. The use of a body belt as part of a fall arrest system is
generally inappropriate as OSHA already established with an extensive
record on the subject in the final rule for fall arrest equipment in
construction. (For a complete discussion of this issue, see the Summary
and Explanation section of the preamble to the final OSHA rule on fall
arrest equipment in construction (59 FR 40672, Aug. 9, 1994).)
---------------------------------------------------------------------------
\504\ OSHA calculated the annual number of nonfatal falls as
follows: X (total number of falls) multiplied by 1/5 (that is, a 20-
percent noncompliance rate) = 15 fatal falls; solving for X (that
is, 5 x 15), the total number of falls is 75, of which 60 (80
percent) are nonfatal and 15 (20 percent) are fatal.
---------------------------------------------------------------------------
Appendix to Section VI.E, Benefits, Net Benefits, and Cost
Effectiveness-- Break-Even Sensitivity Analysis, Including Provision-
by-Provision Analysis
1. Introduction
This supplemental analysis provides additional insight into the
effect of possible uncertainties on the benefits and costs of the
final rule and contains a break-even sensitivity analysis of the
possible benefits and costs of the final rule on a provision-by-
provision basis. As noted earlier in this section of the preamble,
the OSH Act does not require that OSHA standards meet an overall
benefit-cost test or that individual provisions have incremental
benefits that exceed costs. Thus, OSHA is providing this
supplemental analysis purely for the purpose of aiding public
understanding of the benefits and costs of the final rule, and this
analysis is not necessary, or used, to meet the requirements of the
OSH Act with respect to the final rule.
Section V, Summary and Explanation of the Final Rule, earlier in
this preamble, provides a justification for each provision of the
final rule. However, OSHA provides this supplemental analysis to
assess provisions with substantial costs, including two types of
training; information transfer; job briefing; aerial-lift fall
protection; climbing fall protection; minimum approach distance and
working position; and arc-flash protection.\505\ Accordingly, we
will not be analyzing provisions in the final rule contained in
existing Sec. 1910.269.
---------------------------------------------------------------------------
\505\ The chief costs that we are not analyzing are training and
other costs for employers not covered by existing Sec. 1910.269.
OSHA covered the justification for those costs in a previous
rulemaking.
---------------------------------------------------------------------------
Because the final rule contains jointly interacting and
overlapping provisions, there are two logistical issues with
performing a provision-by-provision sensitivity analysis of whether
benefits exceed costs in this case: (1) The available data do not
permit OSHA to determine the numbers of accidents that every
combination of provisions could prevent; and (2) a simple marginal
analysis will not fully address the question of whether benefits
exceed costs for the rule as a whole. It might, for example, take
two or more provisions to prevent a class of accident: A requirement
to do x if y would need, not only a requirement to do x if y, but
also a requirement to train workers to do x, as well as a
requirement to inform workers of when y is the case. In such
circumstances, while each provision alone might pass a marginal
benefit-cost test, all of the provisions together might not pass a
benefit-cost test because the provisions would prevent the same
accidents. The three provisions, each costing $5 million (for a
total cost of $15 million), might prevent only $12 million worth of
accidents because the three provisions would prevent the exact same
accidents. Thus, even if a provision-by-provision sensitivity
analysis were possible for this rule, that analysis would still not
justify the overall combination of provisions. Moreover, for the
purpose of determining whether benefits of a rule exceed the costs,
one cannot simply test each provision individually, but must find
ways to examine situations involving likely joint effects of the
provisions of the rule.
This two-part supplemental analysis addresses both of these
problems and takes the form of a break-even sensitivity analysis
that compares the potential benefits of a given individual provision
against the costs of both that provision and, separately, all
provisions that, when combined, achieve those particular benefits.
Thus, a break-even sensitivity analysis in this case represents an
estimate of the percentage of potentially preventable accidents that
an individual provision, or a combination of provisions, must
prevent for the benefits to equal the costs. Any percentage greater
than this percentage would result in benefits exceeding costs.
OSHA began this analysis by conducting a new analysis of the
existing accident record, rather than trying to build off of the
existing analysis. This supplemental analysis reviewed each accident
and indicated each provision that could have had an effect in
preventing the accident. Unlike the analysis performed by CONSAD for
the proposal, the new approach simply determined that a provision
might have prevented an accident, but did not attempt to assign an
accident-by-accident probability of prevention. OSHA took this new
approach for two reasons: (1) The new approach enabled OSHA to
conduct a more reproducible analysis of the accidents than did the
analysis CONSAD conducted for the proposal because there were no
expert judgments on probability of prevention; and (2) the new
approach enabled OSHA to calculate the percentage of accidents that
a given provision or combination of provisions needs to prevent to
assure that the provision or combination of provisions passes the
aforementioned test for cost-effectiveness, and then discuss the
reasonableness of that percentage.
OSHA used the results of the new analysis of the accident record
in three ways. First, OSHA determined the frequency with which each
single provision would have to prevent potentially preventable
accidents for benefits to exceed costs for that provision. Second,
to further address the issue of joint prevention effects, OSHA
conducted an analysis that: Noted the combinations of provisions
that were necessary to prevent different kinds of accidents;
allocated the costs of each provision according to the percentage of
each type of accident that provision likely would prevent; and
analyzed the break-even conditions needed for the combined costs of
the relevant provisions to be less than, or equal to, the benefits
of the accidents those provisions likely would prevent. Finally,
OSHA used the two sensitivity analyses it conducted (that is, the
analysis showing the break-even point for each single provision and
the alternative analysis showing the break-even point for combined
provisions) to further bolster the conclusion OSHA drew, in its main
analysis, that the benefits of the final rule as a whole exceed the
costs of the final rule as a whole.
2. Accident Analysis
The first step in each of these analyses was to examine accident
records to determine how many fatalities and nonfatal injuries the
relevant provisions of the final rule could potentially prevent. In
its accident analysis for the proposed rule, CONSAD examined
relevant accident data from OSHA's Integrated Management Information
System (IMIS) for the period of January 1, 1994, to March 31, 2000
(Ex. 0031). OSHA reviewed accidents in CONSAD's analysis that
[[Page 20572]]
occurred on or after January 1, 1995--a total of 268 accidents.\506\
For each accident, OSHA identified the provisions with costs in the
final rule that could help prevent the accident. Table 23 lists the
general criteria OSHA used to evaluate each accident, and the
discussion that follows explains in greater detail how the Agency
applied these criteria and how complying with the respective
provisions in the final rule would contribute to the prevention of
accidents in each category. The full details of this accident
analysis are in a printout [1] and a spreadsheet [2] showing the
analysis of each accident, including both the original accident
description and any comments on why OSHA classified the accident the
way it did.\507\
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\506\ OSHA began its analysis with the 1995 accidents because
some major provisions of the 1994 Sec. 1910.269 final rule,
including the training requirements, did not go into effect until
1995. The 268 accidents included all accidents of a type that the
proposed rule was trying to prevent. However, as shown in this
analysis, OSHA ultimately determined that not all of those accidents
were potentially preventable by provisions in the final rule.
\507\ For each accident, the printout displays: Information
about the accident, including the accident abstract and information
on the injuries resulting from the accident; inspection information,
including the industry classification for the employer and citations
issued to the employer; and the results of the analysis, including
comments. In some cases, the printout truncated the accident
abstract, citation data, or injury lines because of limitations on
the length of the related field. However, the complete record is
available on OSHA's Web site through the hyperlink for the
inspection record.
The spreadsheet contains the following information about each
accident: The accident form number; a hyperlink to the accident on
OSHA's Web page; the date of the accident; a one-line description of
the accident; the applicable categories of regulatory provisions (a
value of 1 indicates that the category is applicable to the
accident); and the comments from the analysis of the accident. On a
separate worksheet, the spreadsheet calculates the percentage of the
total number of accidents that are potentially preventable by each
category of provisions.
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Note that the individual accident abstracts do not typically
indicate whether: A host employer provided a contract employer with
available information about the installation involved in the
accident; the employer provided the employee in charge with such
information; or employees received training on the work practices
required by the final rule and involved in the accident. Thus, OSHA
can only state that the accidents were of a kind that information-
transfer, job-briefing, or training would prevent, but not whether
there actually was adequate information transfer, job briefings, or
training. OSHA considers the information-transfer, job-briefing, and
training requirements to be prerequisites for compliance with the
work practices in the final rule. Without sufficient information
about the characteristics and conditions of the work and the
training on work-practices that the final rule requires, employees
are not likely to be capable of safely completing the work or
following those work practices. For example, if employees do not
know the voltage of exposed live parts, they will not be able to
determine the appropriate minimum approach distance or select a safe
work position with respect to those live parts. As noted under the
summary and explanation for final Sec. Sec. 1926.950(c) and
1926.952(a)(1), host employers do not always provide adequate
information to contract employers (see, for example, Tr. 877-878,
1240, 1333), and employers do not always provide adequate
information to employees in charge (see, for example, Ex. 0002
\508\). In addition, as explained in the summary and explanation for
final Sec. 1926.950(b), rulemaking participants broadly recognized
the importance of training to ensure that employees use the safety-
related work practices required by the final rule (see, for example,
Ex. 0219; Tr. 876). OSHA, therefore, considers the information-
transfer, job-briefing, and training requirements to be necessary
complements to the work-practice requirements in the final rule,
including the fall-protection, approach-distance, and arc-flash-
protection provisions. Consequently, the Agency attributed some
accidents, in part, to the employer's failure to provide contract
employers with the needed information to comply with the final rule
or employees with the needed information or training to comply with
the work practices the final rule requires, even if the accident
abstracts did not clearly indicate that contract employers or
employees lacked such information or training.\509\ However, in
cases in which the accident description indicated that appropriate
information transfers (between host employers and contract employers
or from the employer to the employee in charge) or training took
place, OSHA did not deem the accident potentially preventable by the
information-transfer, job-briefing, or training provisions.
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\508\ See, for example, the three accidents at https://www.osha.gov/pls/imis/accidentsearch.accident_detail?id=14418941&id=200960060&id=642975, in which employers did
not provide sufficient information to employees about the extent of
a deenergized area, the location of circuits, and the location of
disconnects, respectively.
\509\ OSHA performs its accident investigations as part of the
Agency's inspection activities and focuses those investigations on
determinations of compliance with existing standards. Because
existing Sec. 1910.269 and Subpart V do not require the exchange of
information between host and contract employers, or between
employers and employees in charge, required by this new final rule,
OSHA compliance staff generally do not determine whether such an
information exchange takes place or, if they do make such a
determination, they do not include the results of the determination
in the accident abstracts.
Table 23--General Criteria for Determining Whether Cost-Related
Provisions Might Have Prevented Accidents
------------------------------------------------------------------------
Categories of requirements Criteria
------------------------------------------------------------------------
Information-transfer requirements The accident occurred to an
(final Sec. Sec. 1910.269(a)(3) and employee working for an
1926.950(c)). employer classified under a
construction SIC (primarily,
1623 and 1731), or the
abstract otherwise indicated
that the employer was
performing work under contract
to a utility, and information
required by the final rule was
necessary for compliance with
provisions related to the
accident.
Job-briefing requirements (final Sec. Information required by the
Sec. 1910.269(c)(1)(i) and final rule was necessary for
1926.952(a)(1)). compliance with provisions
related to the accident.
Fall protection for employees in aerial The accident involved a fall
lifts (final Sec. from an aerial lift by an
1910.269(g)(2)(iv)(C)(1)). employee working for a line-
clearance tree-trimming firm
(SIC 0783) or for an employer
that was not a utility or a
contractor.
Fall protection for employees on poles, The accident involved a fall by
towers, or similar structures (final an employee climbing or
Sec. Sec. 1910.269(g)(2)(iv)(C)(3) changing location on a pole,
and 1926.954(b)(3)(iii)(C)). tower, or similar structure.
Minimum approach distances and working The accident involved an
position (final Sec. 1910.269(l)(3), employee who approached too
(l)(4)(ii), and (l)(5)(ii), and final close to an energized part,
Sec. 1926.960(c)(1), (c)(2)(ii), and including employees who were
(d)(2)). not using electrical
protective equipment for
voltages of 301 V to 72.5 kV.
Note that this category does
not include accidents
involving contact through
mechanical equipment.
Arc-flash protection (final Sec. Sec. The accident involved an
1910.269(l)(8) and 1926.960(g)). employee burned by an electric
arc, injured by flying debris
from an electric arc, or
burned by clothing ignited by
an electric arc (including
electric arcs from direct
contact) or by burning
material ignited by an
electric arc.
[[Page 20573]]
Training (final Sec. Sec. Any accident included under any
1910.269(a)(2)(i) and 1926.950(b)(1)). category other than
information transfer and job
briefing, and any other
accident involving work
practices that would change as
a result of revisions to
existing Sec. 1910.269 made
in the final rule. (Note that
employees must be trained in
the work practice changes
included in the final rule to
achieve the benefits from the
changes in those work
practices.)
------------------------------------------------------------------------
Note: This table summarizes the general criteria for a category of
requirements, but does not include all refinements on these criteria.
The full text provides additional qualifying criteria not included in
the table.
Information-Transfer Requirements
The information-transfer requirements in final Sec. Sec.
1910.269(a)(3) and 1926.950(c) require host employers (generally
electric utilities) to exchange specified information with contract
employers (generally construction firms) so that each employer can
comply with the final rule to protect its employees. OSHA identified
accidents in which an employer that appeared to be a contract
employer (that is, employers in construction SICs, except as
otherwise noted in the comments to individual accidents) needed
specific information to comply with the final rule. The comments
note the type of information, such as voltage or incident energy,
that the contract employer would need to comply with requirements in
the final rule.
For example, in many instances, a contractor employee approached
too closely to an energized part.\510\ In these cases, the contract
employer needed, but might not have had, information on the voltage
of energized parts involved in the accident. With that information,
employees would be more likely to use the appropriate minimum
approach distance and less likely to experience the accident.
However, OSHA did not include in this category accidents in which
there was an explicit notation or clear implication in the abstract
that the employer knew the voltage.
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\510\ See, for example, the five accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=121317119&id=106549090&id=108964321&id=126680362&id=301305058.
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In other instances, a contractor employee was exposed to an
electric arc.\511\ In these cases, the contract employer needed, and
might not have had,\512\ information on incident heat energy to
provide employees with appropriate protection against electric arcs
and to prevent or reduce the severity of injuries resulting from the
accident. OSHA did not include in this category accidents in which
employees received burns from hydraulic fluid ignited by electric
arcs because the required information has no bearing on these
accidents.
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\511\ See, for example, the five accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=122248933&id=123255036&id=119572378&id=125310748&id=113324040.
\512\ Because existing Sec. 1910.269 and Subpart V do not
require employers to protect employees from arc-flash hazards, OSHA
assumes that contract employers generally do not already have
information on incident heat energy.
---------------------------------------------------------------------------
Job-Briefing Requirements
The job-briefing requirements in final Sec. Sec.
1910.269(c)(1)(i) and 1926.952(a)(1) specify that employers provide
employees in charge with certain information. OSHA identified
accidents in which employees needed the required information to
adhere to the work practices required by the final rule.\513\ For
example, in many instances, an employee approached too closely to an
energized part.\514\ In such cases, employees needed, but might not
have had, information on the voltage on energized parts so that they
could maintain the appropriate minimum approach distances from those
energized parts and, based on that information, select appropriate
electrical protective equipment rated for the voltage. However, OSHA
did not include in this category accidents in which there was
explicit notation or clear implication in the abstract that the
employees knew the voltage.
---------------------------------------------------------------------------
\513\ Such cases include all cases captured by the information-
transfer category. These cases also include similar cases involving
employees of host employers.
\514\ See, for example, the five accidents involving employees
of a host employer at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=125850560&id=107095234&id=126603075&id=126480821&id=114145840.
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In other instances, employees needed, and might not have had,
information on incident heat energy so that they could wear
appropriate protection against electric arcs to prevent or reduce
the severity of injuries resulting from the accident.\515\ However,
OSHA did not include in this category accidents involving employees
burned by direct contact with energized parts unless the employees'
clothing ignited.\516\
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\515\ See, for example, the five accidents involving employees
of a host employer at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=119617454&id=125958280&id=112130158&id=106447691&id=119541977.
\516\ The arc-flash protection requirements in the final rule
protect employees against burns resulting from incident heat energy
from an electric arc or resulting from clothing or other material
ignited by the incident heat energy from the electric arc. When the
employee's clothing ignited in a direct-contact incident, OSHA
assumed that the ignition resulted from the electric arc that
occurred during contact. Otherwise, OSHA assumed that the burns
resulted from current passing through the employee's body. The arc-
flash protection requirements will not prevent the latter type of
burn.
---------------------------------------------------------------------------
In a few instances, employees needed other required information,
such as information on the condition of poles, to select appropriate
work practices, such as installing bracing to those poles to prevent
them from failing or falling over.\517\ The Agency did not include
in this category one instance in which an on-site supervisor was
aware of the conditions causing a pole to collapse.
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\517\ See, for example, the two accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=125773978&id=302868344.
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OSHA recognizes that, in some of the accidents counted in this
category, the relevant information might not have been available to
the employer at the time of the accident; and, therefore, the
employer could not provide that information to the employee in
charge. However, if the information was available, the employer,
under the final rule, would have to provide it to the employee in
charge, making it more likely that employees would select compliant
work practices and, consequently, lessen the likelihood of the
accident.
Fall Protection for Employees in Aerial Lifts
The requirement for fall protection for employees in aerial
lifts in final Sec. 1910.269(g)(2)(iv)(C)(1) ensures that employees
working from aerial lifts use body harnesses to protect against
injuries resulting from falls. OSHA identified accidents involving
employees falling from aerial lifts.\518\ The Agency did not include
accidents involving aerial lifts overturning or aerial-lift failure
unless the accident abstract indicated that such an event ejected
the employee from the aerial lift platform and that the employee
might have suffered less severe injuries in the fall had the
employee been wearing a body harness. The comments included in the
analysis of these accidents explain OSHA's reasoning in such cases.
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\518\ See the three accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=127350080&id=301827531&id=301994091.
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Note that, unless the abstract indicated that body harnesses
were the employer's required form of fall protection, the Agency
included in this category accidents involving employees not wearing
any fall protection because the final rule makes it more likely that
employees will use fall protection.\519\
---------------------------------------------------------------------------
\519\ See the summary and explanation of final Sec.
1926.954(b)(1)(i), which explains that requirements associated with
using body harnesses are easier for employers to enforce than
requirements associated with using body belts.
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[[Page 20574]]
Fall Protection for Employees on Poles, Towers, or Similar
Structures
The final rule, at Sec. Sec. 1910.269(g)(2)(iv)(C)(3) and
1926.954(b)(3)(iii)(C), requires qualified employees climbing and
changing location on poles, towers, or similar structures to use
fall protection. OSHA identified accidents involving employees
falling while climbing or changing location on poles, towers, and
similar structures.\520\ The Agency did not include in this category
accidents involving employees falling while at the work location (as
opposed to during climbing or while changing location) because the
existing standards require the use of fall protection in such
circumstances. Nor did the Agency include accidents involving
employees falling from ladders or structures that do not support
overhead power lines because the relevant fall protection
requirements in the final rule do not apply to ladders or structures
that do not support overhead power lines. Finally, OSHA did not
include in this category accidents involving falls resulting from
the failure of a pole, tower, or structure.
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\520\ See, for example, the five accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=123997892&id=120080296&id=125864686&id=126603075&id=126053644.
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OSHA recognizes that the final rule does not require an employee
to use fall protection while the employee is climbing or changing
location on poles, towers, or similar structures when the employer
can demonstrate that climbing or changing location with fall
protection is infeasible or creates a greater hazard than climbing
or changing location without fall protection. Although OSHA was
unable to determine whether any of the accidents involved situations
in which this exception would apply, the Agency anticipates that the
exceptions would apply only in unusual, and relatively rare,
instances. Consequently, the Agency did not exclude any of the
accidents on this basis and determined that the final rule could
prevent nearly all accidents of this type.
Minimum Approach Distances and Working Position
The approach-distance requirements in final Sec.
1910.269(l)(3), (l)(4)(ii), and (l)(5)(ii), and final Sec.
1926.960(c)(1), (c)(2)(ii), and (d)(2), require that employees
maintain the employer's established minimum approach distances and
ensure that employees within reach of those minimum approach
distances are using electrical protective equipment or are otherwise
protected against electric shock.\521\ OSHA identified accidents in
which the final rule would make it more likely that employees would
use electrical protective equipment or in which substantially larger
minimum approach distances would make it less likely that an
unprotected employee would come too close to an energized part.
Although other provisions in the standard require that employers
ensure that employees maintain the employers' established minimum
approach distances in specific circumstances, for example, during
the operation of mechanical equipment, this analysis does not
account for benefits resulting from increases in minimum approach
distances in those other circumstances.\522\
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\521\ The benefits of these provisions relate to the final
rule's costs, either directly (see discussion of costs of minimum
approach distance provisions in the FEA) or indirectly (because
employees will need training in the revised work practices contained
in the provisions).
\522\ These additional approach-distance requirements are in
final Sec. Sec. 1910.269(p)(4) and 1926.959(d) (for the operation
of mechanical equipment), final Sec. Sec. 1910.269(q)(3)(vi),
(q)(3)(xiv), (q)(3)(xv), and (q)(3)(xvi) and 1926.964(c)(5),
(c)(13), (c)(14), and (c)(15) (for live-line barehand work), and
final Sec. 1910.269(r)(1)(iii), (r)(1)(iv), and (r)(1)(v) (for
line-clearance tree-trimming work).
---------------------------------------------------------------------------
The final rule generally prohibits employees who are not using
some form of electrical protective equipment or live-line tools from
being within reach of the minimum approach distance of exposed parts
energized at more than 600 volts, but not more than 72.5 kilovolts
(final Sec. 1910.269(l)(4)(ii) and (l)(5)(ii), and final Sec.
1926.960(c)(2)(ii) and (d)(2)). Existing Sec. 1910.269 contains no
such provisions; therefore, the final rule provides increased
protection in these circumstances and makes accidents less likely.
In addition, the final rule adopts minimum approach distances that
are substantially greater than the corresponding minimum approach
distances in existing Sec. 1910.269 for voltages between 301 and
1,000 volts and over 72.5 kilovolts.\523\ If employers follow the
final rule and ensure that employees use substantially greater
minimum approach distances at these voltages, then it is less likely
that an unprotected employee will approach too close to an exposed
energized part.
---------------------------------------------------------------------------
\523\ Under existing Sec. 1910.269, the minimum approach
distance for voltages of 50 to 1,000 volts is the statement, ``avoid
contact.'' The final rule requires the employer to establish a
minimum approach distance of not less than 0.33 meters (1.09 feet)
for voltages of 301 to 750 volts and not less than 0.63 meters (2.07
feet) for voltages of 751 to 5,000 volts.
The default minimum approach distances in Table R-7 and Table V-
6 in the final rule provide substantially larger minimum approach
distances than the minimum approach distances in Table R-6 in
existing Sec. 1910.269 for voltages above 72.5 kilovolts. Under the
final rule, employers may establish their own minimum approach
distances, which may be the same as the minimum approach distances
in existing Table R-6, in lieu of using the default distances; but,
for the purposes of this analysis, OSHA assumed that employers would
use the default minimum approach distances. Even if employers
establish smaller minimum approach distances than the default
distances, the final rule requires that such distances ensure that
the probability of sparkover at the electrical component of the
minimum approach distance is no greater than 1 in 1,000, which makes
the probability of an accident less likely than under the existing
standard.
---------------------------------------------------------------------------
OSHA identified accidents in which employees who were not using
electrical protective equipment or live-line tools contacted, or
approached too close to, exposed circuit parts energized at 301
volts or more.\524\ Although the accident abstracts typically state
that the employee ``contacted'' an energized part, at the voltages
commonly encountered in transmission and distribution work, the air
between the worker and the energized part will break down
dielectrically before the employee can contact the part. Whether the
employee pulls away or subsequently touches the energized part will
not affect the outcome--that is, electric shock, and potentially
electrocution, and burns from current passing through the skin and
from exposure to the electric arc carrying current to the energized
part. Consequently, OSHA concludes that all ``contact'' accidents
involve a sparkover across an air gap and not actual contact with
the energized part.\525\
---------------------------------------------------------------------------
\524\ See, for example, the five accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=122193329&id=109573204&id=122194707&id=109298216&id=125652016.
\525\ As detailed in the summary and explanation of final Sec.
1926.960(c), in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble, the sparkover distance at the
worksite depends on several factors, including, in particular, the
nominal voltage on the system and any transient overvoltage that
occurs while the employee is working.
---------------------------------------------------------------------------
Furthermore, for several reasons, increasing the minimum
approach distance will decrease the likelihood that an employee will
approach closely enough for sparkover. First, the increases in
minimum approach distance, though slight in most cases, reduce the
probability of sparkover to 3[sigma] (approximately 1 in 1,000) from
sometimes substantially higher probabilities. (For example, the
probability of sparkover at the electrical component of the existing
phase-to-phase minimum approach distance for an 800-kilovolt system
with a 2.5-per unit maximum transient overvoltage is approximately 6
in 10.) Second, the increased distance will provide the employee
with additional distance, and thus time, to detect and withdraw from
an approach that is too close to energized parts. (See the summary
and explanation of final Sec. 1926.960(c)(1) under the heading
``The ergonomic component of MAD'' in Section V, Summary and
Explanation of the Final Rule, earlier in this preamble, for further
information.) Third, the increased distance provides a greater
margin of error for the employee in the absence of a known maximum
transient overvoltage.
The Agency did not, however, include certain types of accidents
under this category. First, the Agency did not include accidents
involving mechanical equipment, loose conductors, or guys \526\ that
contacted overhead power lines energized at less than 72.6
kilovolts. The revised requirements in the final rule do not
increase the likelihood of preventing such accidents because the
minimum approach distances at those voltages are substantially the
same as the distances in existing Sec. 1910.269, and the revised
work-positioning requirements in the final rule generally do not
address hazards associated with these accidents.
---------------------------------------------------------------------------
\526\ A guy is a tensioned cable, or wire rope, that adds
stability and support to structures carrying overhead power lines.
---------------------------------------------------------------------------
Second, OSHA did not include accidents in which the abstract
indicated that an employee contacted an energized part that the
employee incorrectly believed to be deenergized, except when
information on the location of circuits and their voltages would
[[Page 20575]]
have informed the employees that lines or equipment were
energized.\527\ Provisions for deenergizing and grounding lines and
equipment in the existing standard address these hazards, and the
final rule does not revise those provisions.
---------------------------------------------------------------------------
\527\ An example of the exception is an accident in which an
employer assigns a crew to work on one line the crew correctly
believes is deenergized, but a crew member accidentally works on a
wrong line, which is energized. Information on the correct location
of lines and which lines are energized would help prevent such
accidents.
---------------------------------------------------------------------------
Third, OSHA did not include accidents in which the abstract
indicated that the employee was using, or likely was using,
appropriate electrical protective equipment or live-line tools. The
revised work-positioning requirements would not apply in such cases.
Arc-Flash Protection
Final Sec. Sec. 1910.269(l)(8) and 1926.960(g) require the
employer to provide, and ensure the use of, appropriate protective
clothing and equipment to either prevent or reduce the severity of
injuries to employees exposed to electric arcs. OSHA identified
accidents in which employees sustained burns and other injuries from
electric arcs.\528\
---------------------------------------------------------------------------
\528\ See, for example, the five accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=119617454&id=125958280&id=112130158&id=106447691&id=119541977.
---------------------------------------------------------------------------
The Agency did not include accidents in which employees directly
contacted energized parts unless: (1) The employee survived the
electric shock and (2) the employee sustained burns or other arc-
flash injuries to parts of the body other than the hands and feet.
In the analysis, OSHA assumes that rubber insulating gloves with
leather protectors worn in compliance with the approach-distance
requirements will protect against burns to the hands. OSHA also
assumes that the injured employee was wearing heavy-duty work shoes
or boots that comply with the arc-flash protection requirements in
the final rule. Based on the analysis of the accident data, such
footwear will protect against exposure to electric arcs, but will
not protect against burns resulting from dielectric failure of the
footwear, which can occur in cases of direct contact with high-
voltage energized parts.
In addition, OSHA did not include accidents in which employees
received burns from hydraulic fluid ignited by an electric arc,
unless the burning hydraulic fluid ignited the employee's clothing.
The Agency assumes that the arc-flash provisions in the final rule
will not prevent, or substantially reduce, injuries caused by the
heat from burning hydraulic fluid.
Training
OSHA did not substantially revise the training requirements in
existing Sec. 1910.269. However, employers will incur costs for
training employees. Even though employees already are trained in the
work practices required by existing Sec. 1910.269, additional
training costs will result because employers must train workers in
the revised work practices required by the final rule. The
additional training requirements provide benefits because trained
employees are more likely to follow the work practices specified by
the standard than untrained employees.
The Agency identified accidents involving incorrect work
practices that the final rule will prevent.\529\ Specifically, OSHA
included in this category any accident included in the fall-
protection, approach-distance, or arc-flash categories described
earlier. The work-practice changes required in those areas in the
final rule will result in new training, which, in turn, will make
accidents included in the training category less likely.
---------------------------------------------------------------------------
\529\ See, for example, the five accidents at: https://www.osha.gov/pls/imis/establishment.inspection_detail?id=123997892&id=119617454&id=125958280&id=123383382&id=124822347.
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3. Results of Accident Analysis
Table 24 presents the results of OSHA's analysis of the CONSAD
accident data. The first column in that table lists the categories
of provisions in the final rule included in this analysis, while the
second column presents the number of accidents that the requirements
in each of these categories likely will prevent. For example, the
information-transfer requirements in the final rule make 77 of the
accidents less likely to occur in comparison with the existing
standards. The third column of Table 24 shows the corresponding
percentage of accidents that the requirements in each of these
categories likely will prevent. For example, the approach-distance
requirements in the final rule make 35.8 percent of the accidents
less likely to occur in comparison with the existing standards.
Table 24--Percentage of Accidents Addressed by Each Category of Provision
----------------------------------------------------------------------------------------------------------------
Percentage of 268
Number of accidents total accidents
Category of provision addressed by the addressed by the
provision provision
----------------------------------------------------------------------------------------------------------------
Information Transfer.......................................... 77 28.7
Job Briefing.................................................. 153 57.1
Training...................................................... 144 53.7
Aerial Lift Fall Protection................................... 3 1.1
Climbing Fall Protection...................................... 10 3.7
Approach Distance............................................. 96 35.8
Arc Flash..................................................... 42 15.7
----------------------------------------------------------------------------------------------------------------
4. Provision-by-Provision Sensitivity Analysis
To conduct its provision-by-provision sensitivity analysis, OSHA
first compared the percentage of accidents in each category (from
Table 24) against the estimated total number of fatalities involving
circumstances directly addressed by the final rule, 74 annually, and
the corresponding number of serious injuries, 444 annually. OSHA
next estimated the economic value of those prevented fatalities and
injuries.\530\ Finally, OSHA estimated the percentage of provision-
relevant benefits that would be necessary to establish that a
particular provision produces zero net benefit (that is, the
estimated value of the prevented accidents equals the estimated cost
of the related provision). Any percentage greater than this will
produce positive net benefits. Table 25 shows the results of this
analysis.
---------------------------------------------------------------------------
\530\ Note that, due to data limitations discussed in the body
of the FEA, OSHA could not identify or evaluate injuries with the
same degree of accuracy as fatalities. For that reason, throughout
this analysis, estimated injuries are in fixed proportion to
estimated fatalities. Note, also, that prevented injuries comprise
only a minor percentage of the total benefits of the rule.
---------------------------------------------------------------------------
As noted earlier in the accident analysis, the Agency sometimes
attributed an accident to a provision even though it was unclear
from the accident abstract whether the employer followed that
provision on a voluntary basis. Therefore, although Table 25
accounts for baseline compliance in terms of costs, Table 25 does
not account for baseline compliance in terms of potential monetized
benefits. Table 26, on the other hand, accounts for baseline
compliance in terms of both costs and benefits.
OSHA notes that accounting for baseline compliance is difficult
because effectiveness and baseline compliance interact for purposes
of estimating the number of accidents where there is no baseline
compliance. For example, if a provision is so effective that there
would be no accidents so long as employers follow the regulation,
then all accidents attributed to that provision would necessarily
occur when employers did not follow the provision; and OSHA,
therefore, could state with 100 percent certainty that employers did
not follow the provision voluntarily. Conversely, if the provision
is completely ineffective, the associated injury and fatality rate
for employers in voluntary compliance will be
[[Page 20576]]
the same as for employers not in voluntary compliance. As a result,
the expected percentage of associated injuries and fatalities for
firms in voluntary compliance will equal the percentage of employees
in firms in voluntary compliance (as a percentage of all employees
with associated injuries and fatalities). Thus, if 20 percent of
employees work in firms in voluntary compliance with a completely
ineffective provision, then 20 percent of all associated injuries
and fatalities will occur among these employees, assuming an equal
distribution of affected work. OSHA examines intermediate cases,
which are more complex to calculate, in a spreadsheet showing the
calculation of breakeven rates taking account of baseline compliance
[9].
Table 26 shows estimated rates of baseline compliance for each
provision and the resulting percentage of potential benefits needed
for benefits to equal costs, adjusted for the compliance rate using
the methodology. The compliance rates show that, for all provisions,
with the exception of new requirements for calculating minimum
approach distances, industry already bears most of the costs
voluntarily. As expected, the break-even rates in Table 26 usually
are higher than the rates shown in Table 25. In some cases, as
discussed later, OSHA believes that accidents addressed by
individual provisions could not occur in the event of full
compliance with the final rule. In these cases, the last column of
Table 26 shows a range of potential benefits needed to break even
with costs, with the percentage in that column, adjusted for
baseline compliance, representing the top end of the range, and the
percentage from the last column of Table 25 representing the bottom
end of the range. OSHA believes the percentage at the top end of the
range is premised on an incorrect assumption--that relevant
accidents can occur even with full compliance with the final rule.
[[Page 20577]]
Table 25--Sensitivity Analysis of Potential Benefits From Different Provisions of the Electric Power Generation, Transmission, and Distribution Standard
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Percentage of Monetized Percentage of
accidents benefits of Injuries Monetized Total potential
Annualized addressed by Fatalities fatalities potentially benefits of potential benefits needed
Category of provision cost of the provision prevented potentially prevented Sec. injuries monetized to break even
compliance (from Table [dagger] prevented potentially benefits with costs
24) * [Dagger] prevented ** [dagger][dagger]
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Information Transfer.......................................... $17,820,841 28.7 21.5 $184,770,600 127.4 $7,900,536 $192,671,136 9.2
Job Briefing.................................................. 6,697,557 57.1 42.3 367,609,800 253.5 15,718,488 383,328,288 1.7
Training...................................................... 2,950,935 53.7 39.7 345,720,600 238.4 14,782,536 360,503,136 0.8
Aerial Lift Fall Protection................................... 113,222 1.1 0.8 7,081,800 4.9 302,808 7,384,608 1.5
Climbing Fall Protection...................................... 451,768 3.7 2.7 23,820,600 16.4 1,018,536 24,839,136 1.8
Approach Distances............................................ 1,807,505 35.8 26.5 230,480,400 159.0 9,855,024 240,335,424 0.8
Arc Flash..................................................... 19,446,147 15.7 11.6 101,076,600 69.7 4,321,896 105,398,496 18.5
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
* Total exceeds 100 percent because more than one provision may prevent a given accident.
[dagger] Percentage of accidents addressed multiplied by 74 (the number of fatalities of the type addressed by the final rule).
[Dagger]thnsp;Valued at $8.7 million per fatality.
Sec. Percentage of accidents addressed multiplied by 444 (the number of injuries of the type addressed by the final rule).
** Valued at $62,000 per injury.
[dagger][dagger] The Percentage of Potential Benefits Needed to Break Even with Costs derived by dividing the monetized benefits in column 8 by the costs in column 2.
Note: Totals may not equal the sum or product of the components due to rounding.
Table 26--Baseline Compliance Rates and Percentage of Potential Benefits Needed To Break Even With Costs, Given
Baseline Compliance
----------------------------------------------------------------------------------------------------------------
Percentage of potential
benefits that need to
Baseline compliance * be realized to break
Category of provision (percent) even with costs,
adjusted for baseline
compliance [dagger]
----------------------------------------------------------------------------------------------------------------
Information Transfer.......................................... 77 31.6
Job Briefing.................................................. 96 31.7
Training...................................................... 95 14.7
Aerial Lift Fall Protection [Dagger].......................... 65 1.5-4.4
Climbing Fall Protection [Dagger]............................. 50 1.8-3.7
Approach Distances [Dagger]................................... 0 0.8
Arc Flash [Dagger]............................................ 81 18.5-55.6
----------------------------------------------------------------------------------------------------------------
* Calculated as the percentage of costs for projects already in compliance as a percentage of costs if no firms
were in compliance.
[dagger] See reference [9] for method of calculation.
[Dagger] It is possible that baseline compliance may be irrelevant because no accidents could occur (or, in the
case of the arc-flash provisions, no fatalities could occur, and the final rule would significantly reduce the
incidence of serious burns) in the event of 100-percent compliance, in which case the break-even percentage is
the same as in Table 25.
Before discussing the results of Table 25 and Table 26, OSHA
will address the potential preventability of the types of accidents
the final rule likely will prevent. Generally, no set of controls
can prevent all accidents associated with a particular activity and
still allow workers to engage in the activity at reasonable cost.
For example, controls cannot prevent fully many kinds of accidents,
such as transportation accidents or slips and trips. However, this
is not the case for many of the hazards addressed by this final
rule. The fall, burn, and electric-shock accidents that this
standard addresses are almost completely preventable with
appropriate, affordable precautions. The final rule addresses the
problem that, in many cases, employers do not apply known, effective
controls, either because no rule requires such controls or because
individual employers may lack the information to apply required
controls properly.
Because the benefits of information transfer, job briefings, and
training depend in part on the effectiveness of other provisions,
OSHA will first consider the effectiveness of provisions involving
aerial lift and climbing fall protection, approach distances, and
arc-flash protection. In evaluating the likelihood of meeting any of
the calculated break-even effectiveness rates, there are several key
factors to consider: The potential that a provision could prevent an
accident; the extent to which full compliance with existing rules
could prevent the accident; and, even if full compliance with
existing rules could prevent an accident, the extent to which the
provision makes it easier or more likely that there will be greater
compliance with existing rules.
Aerial Lift Fall Protection
Under the final rule, employees in aerial lifts performing
covered work will not be able to use body belts as part of fall-
arrest systems and, instead, must use body harnesses. While perfect
compliance with the existing fall-protection provision could prevent
most fatalities and some nonfatal injuries, as OSHA stated in
Section V, Summary and Explanation of the Final Rule, earlier in
this preamble, using body harnesses instead of body belts will not
only reduce the number of fatalities and the severity of some
injuries, but also increase the probability that employees use fall
protection because it is not always possible for an employer to
detect from the ground whether an employee is wearing a body belt,
but it is relatively easy to determine whether an employee is
wearing a body harness.
Table 25 shows that the aerial-lift fall-protection provision
addresses 1.1 percent of all accidents OSHA reviewed for this
supplemental analysis. Moreover, Table 25 shows that, if compliance
with the final rule's aerial-lift fall-protection provision prevents
only 1.5 percent of these accidents, then the benefits will meet or
exceed the costs. Table 26 shows that, after adjusting for baseline
compliance, benefits will meet or exceed the costs if the provision,
including the correct use of body harnesses, prevents 4.4 percent or
more of these accidents.\531\
[[Page 20578]]
Ignoring the benefits resulting from the decrease in the number and
severity of injuries from falls into body harnesses in comparison to
falls into body belts, OSHA concludes that the increased probability
that workers subject to the final rule will use fall protection is
sufficient reason alone to assure a 4.4 percent decrease in
accidents involving falls from aerial lifts.
---------------------------------------------------------------------------
\531\ OSHA uses the term ``these accidents'' in this and similar
portions of the text to refer to the percentage of the percentage of
total accidents that a particular provision needs to prevent for the
benefits of that provision to meet or exceed the costs of that
provision. For example, OSHA says in the text that ``Table 25 shows
that the aerial-lift fall-protection provision addresses 1.1 percent
of all accidents OSHA reviewed for this analysis,'' and that ``if
compliance with the final rule's aerial-lift fall-protection
provision prevents only 1.5 percent of these accidents, then the
benefits will meet or exceed the costs.'' This statement means that
Table 25 shows that benefits will meet or exceed costs if compliance
with the final rule's aerial-lift fall-protection provision prevents
1.5 percent of the 1.1 percent of total accidents that compliance
with the final rule's aerial-lift fall-protection provision would
potentially prevent.
---------------------------------------------------------------------------
Climbing Fall Protection
The final rule requires that qualified employees use fall
protection when climbing or changing location on poles, towers, or
similar structures. Existing fall protection standards do not
require the use of fall protection in these circumstances.
Therefore, full compliance with existing rules would not prevent any
of the falls OSHA attributed to this provision.
Moreover, proper use of fall protection will prevent almost all
fatalities or serious injuries resulting from falls by employees
when climbing or changing location on such structures. Table 25
shows that the final rule's climbing fall protection provision
addresses 3.7 percent of all accidents and that benefits will meet
or exceed the costs if use of fall protection prevents 1.8 percent
or more of these accidents. Since it is nearly impossible for an
accident to occur if employers comply fully with these provisions,
it is reasonable to conclude that baseline compliance is irrelevant
and that 1.8 percent remains the relevant break-even percentage even
when considering existing compliance. OSHA believes that, given that
full compliance with this requirement will prevent almost all
fatalities and serious injuries from falls under these
circumstances, it is reasonable to conclude that this provision will
have benefits that exceed costs.
Approach Distances
The approach-distance provisions require employers to ensure
that employees who do not use electrical protective equipment or
have other protection against electric shock not reach into the
employer's established minimum approach distances. The existing rule
does not contain similar requirements. Even though full compliance
with existing rules may have prevented some of the accidents OSHA
attributed to the final rule's provisions, the final rule's
provisions will make the maintenance of the minimum approach
distance easier or more likely than under the existing rule. Under
the final rule's approach, the type of contact accidents OSHA
attributed to the final rule's provisions are less likely because an
employee following the revised approach-distance requirements would
not need to divide his or her attention between performing a job
task and maintaining the minimum approach distance. Simply put, the
final rule's provisions will minimize the risk that errors in
judgment about the minimum approach distance will lead to
electrocution.
These provisions also require minimum approach distances that
are substantially greater than the corresponding minimum approach
distances in existing Sec. 1910.269 for voltages between 301 and
1,000 volts and over 72.5 kilovolts. For reasons stated earlier in
this analysis, increasing the minimum approach distance will
decrease the likelihood that an employee will approach closely
enough to an exposed energized part for sparkover. Therefore, if
employers follow the final rule and use substantially greater
minimum approach distances at these voltages, then it is
substantially less likely that an unprotected employee (that is, an
employee not using electrical protective equipment) will approach
too close to an exposed energized part.
It is almost certain that full compliance with the final rule
would prevent all accidents attributed to these provisions. Table 25
shows that the final rule's minimum approach distance provisions
address 35.8 percent of all accidents and that benefits will meet or
exceed the costs if the new provisions prevent 0.8 percent or more
of these accidents. Moreover, baseline compliance is zero percent in
this case; therefore, even if baseline compliance was above zero,
since it is nearly impossible for an accident to occur if employers
comply with these provisions, it is reasonable to conclude that
baseline compliance would be irrelevant, and that 0.8 percent would
remain the relevant break-even percentage even when considering
existing compliance. Given that full compliance with this
requirement will prevent almost all applicable fatalities and
serious injuries, OSHA believes that it is reasonable to conclude
that this provision will have benefits that exceed costs.
Arc Flash
The final rule contains new provisions addressing arc-flash
protection. These new provisions, if followed, will prevent
virtually all fatalities, and significantly reduce the incidence of
serious burns from arc-flash accidents. The existing rule does not
contain such protections. OSHA's existing rule simply requires that
an employee's clothing do no greater harm than the harm that the
employee would experience without the clothing. As such, it is
highly likely that full compliance with existing rules would prevent
none of the burn accidents OSHA analyzed.
Moreover, it is almost certain that full compliance with the
final rule would prevent the fatalities and reduce the serious
injuries resulting from electric arcs. Table 25 shows that the final
rule's arc-flash provisions address 15.7 percent of all accidents
and that benefits will meet or exceed the costs if the new
provisions prevent 18.5 percent or more of these accidents.
Compliance with these provisions will almost certainly reduce the
severity of burns and will make it is nearly impossible for a
fatality to occur.\532\ Therefore, it is reasonable to conclude that
baseline compliance is irrelevant and that 18.5 percent remains the
relevant break-even percentage even when considering existing
compliance. OSHA believes that, given that full compliance with
these provisions will prevent almost all applicable fatalities and
significantly reduce the severity of burn injuries, it is reasonable
to conclude that this provision will have benefits that exceed
costs.
---------------------------------------------------------------------------
\532\ See the summary and explanation of final Sec.
1926.960(g), in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble, for an explanation of how the final
rule protects employees from fatal and nonfatal burn injuries.
---------------------------------------------------------------------------
Information Transfer
The information-transfer provisions require host employers to
exchange specified information with contract employers so that each
employer can comply with the final rule to protect its employees.
The existing rule does not contain such provisions. However,
accidents among employers are far more likely to occur when those
employers do not have adequate information to comply with
requirements that depend on the employer having that information.
For example, an employer cannot not select protective grounding
equipment meeting existing Sec. 1910.269(n)(4)(i), which requires
that protective grounding equipment be capable of conducting the
maximum fault current that could flow at the point of grounding for
the time necessary to clear the fault, if the employer does not know
the fault current or clearing time for a circuit. As such, it is
highly likely that the existing rule could not prevent at least some
of the accidents OSHA attributed to these provisions because many
employers did not have adequate information to achieve full
compliance with the existing rule's work practice requirements and,
but for the new information-transfer provisions, would not have
adequate information to achieve full compliance with the final
rule's work-practice requirements.
OSHA also believes that it is likely that the benefits of this
provision will exceed the costs. In its analysis, OSHA identified
accidents in which an employer that appeared to be a contract
employer needed specific information to comply with the final rule.
It is necessary that the host employer transfer certain key
information about the electric power generation, transmission, or
distribution installation to the contract employer, as such
information is almost never readily available to the contract
employer from any source other than the host employer. Table 25
shows that the final rule's information-transfer provisions address
28.7 percent of all accidents and that benefits will meet or exceed
the costs if the new provisions prevent 9.2 percent or more of these
accidents. Table 26 shows that, after adjusting for baseline
compliance, benefits will meet or exceed the costs if the provisions
prevent 31.6 percent or more of these accidents. The transfer of
required information is a necessary, but not a sufficient, condition
for preventing accidents; therefore, OSHA considers it likely that
the final rule will achieve this level of preventability given that
the record for this rulemaking clearly shows that contract employers
have difficulty meeting the provisions of the existing standard due
to a lack of information. In particular, the record shows that
contract employers experience a recurring inability to get needed
information from utilities. (See, for example, Tr. 877, 1240, 1333.)
[[Page 20579]]
Job Briefing
The job-briefing provision requires employers to provide certain
necessary safety information to the employee in charge. It is
important that the employer provide the employee in charge with this
information to aid employees' assessment of worksite conditions and,
as a secondary precaution, in case employees at the site fail to
observe a particular condition related to their safety. The existing
standards do not contain such a provision. Moreover, the record
makes clear that, under the existing rule, employees do not always
have, nor can they always obtain, the necessary information they
need to perform their jobs safely because employers are placing the
entire burden of compliance with the job-briefing requirement on the
employee in charge (see discussion of Sec. 1926.952 in Section V,
Summary and Explanation of the Final Rule, earlier in this
preamble). As such, it is highly likely that the existing rule could
not prevent at least some of the accidents OSHA attributed to this
provision because many employees did not have adequate information
for employers to achieve full compliance with the existing rule's
work practice requirements and, but for the new job-briefing
provision, would not have adequate information for employers to
achieve full compliance with the final rule's work-practice
requirements.
However, under existing Sec. 1910.269(c), employees become
aware of at least some of this necessary safety information because,
although the existing rule does not require employers to provide
this information to the employee in charge, the existing rule
requires job briefings that cover hazards associated with the job,
work procedures involved, special precautions, energy-source
controls, and personal protective equipment requirements. Consistent
with this conclusion, Table 25 shows that benefits will meet or
exceed the costs if the new provision prevents 1.7 percent or more
of the accidents addressed by this provision; Table 26 shows that,
after adjusting for baseline compliance, benefits will meet or
exceed the costs if the new provision prevents 31.7 percent or more
of these accidents.
Table 25 shows that compliance with the final rule's job-
briefing provision potentially would prevent a large portion (57.1
percent) of all accidents. As such, it is likely that the benefits
of this provision will exceed the costs because of the large
percentage of total accidents potentially prevented by this
provision (57.1 percent) and the percentage of prevention (31.7
percent) needed for the benefits of these accidents to equal costs.
Again, the record evidence supports the conclusion that at least
some employees do not have adequate information to perform their
jobs safely and, further, that the overwhelming majority of
employers do find such job briefings desirable.
Training
The training requirements in the final rule are substantially
the same as those in existing Sec. 1910.269. Training costs arise,
not from new training requirements, but from the need to provide
employees with new training in work practices conforming to new and
revised work-practice requirements in the final rule. Consequently,
the training required under the existing rule will prevent accidents
that only the existing rule's work-practice requirements might
prevent, and not accidents that only the final rule's work-practice
requirements might prevent.
For example, full compliance with the existing rule's training
requirements would not prevent the falls that OSHA attributed to the
final rule's climbing fall-protection provision because the existing
rule does not require qualified employees to use fall protection
when climbing or changing location on poles, towers, or similar
structures. However, full compliance with the existing rule's
training requirements might prevent some of the falls that OSHA
attributed to the final rule's aerial-lift fall-protection provision
because full compliance with the existing rule's aerial-lift fall-
protection provision would likely prevent some of those accidents.
As such, the training required under the existing rule would prevent
some, but not all, of the accidents attributed to the training
required under the final rule.
In its analysis, OSHA attributed to the training required under
the final rule any accident that the Agency attributed to provisions
requiring compliance with the final rule's new and revised work-
practice requirements (that is, provisions on aerial-lift fall
protection, climbing fall protection, information transfer, approach
distances, and arc flash). Consequently, the revised training
employers will provide under the final rule will prevent some, but
not all, of the accidents attributed to training required under the
final rule to the same extent as the new and revised work-practice
requirements. As such, full compliance with the new training
required under the final rule would help prevent the accidents OSHA
attributed to the new training precisely because OSHA also
attributed those accidents to the new and revised work-practice
provisions.
As noted earlier, the training provisions act jointly with the
new and revised work-practice requirements in the final rule to
prevent accidents. The new and revised work-practice provisions
necessitate new training, which, in turn, will make accidents
included in the training category less likely. Trained employees are
much more likely to follow the work practices required under the
final rule than untrained employees. As discussed earlier, it is
almost certain that full compliance with the final rule's climbing
fall-protection, approach-distance, and arc-flash provisions would
prevent all accidents attributed to these provisions. As also
discussed earlier, using body harnesses instead of body belts in
aerial lifts also will reduce the number of fatalities and the
severity of some nonfatal injuries. The training requirements will
contribute to this reduction in accidents because those requirements
will help ensure full compliance with the final rule's work-practice
provisions.
Table 25 shows that compliance with the final rule's training
provisions potentially would prevent 53.7 percent of all accidents
and that benefits will meet or exceed the costs if the provisions
prevent 0.8 percent or more of these accidents. Table 26 shows that,
after adjusting for baseline compliance, benefits will meet or
exceed the costs if the training provisions prevent 14.7 percent or
more of these accidents. OSHA believes that it is reasonably likely
the benefits will exceed the costs because training is essential to
assure that employees can follow the other provisions of the
standard and because of the relatively large portion of total
accidents related to this provision (53.7 percent) and the
relatively low percentage of these accidents (14.7 percent) that the
new provisions would need to prevent for benefits to equal costs.
5. Methodology for Comparing the Costs of Preventing Accidents, by
Accident Category, to the Associated Benefits
In the first sensitivity analysis, discussed previously, OSHA
determined the frequency with which each single provision would have
to prevent accidents addressed by that provision for benefits to
exceed costs for that provision; however, the analysis ignored the
possibility that it may take multiple provisions to prevent a given
accident and that not all provisions may be necessary to prevent
every accident. The second sensitivity analysis, described in this
section, addresses the joint effects arising from various
provisions.
The requirements in the final rule work in combination to
prevent accidents. For example, as noted previously, the minimum
approach-distance requirements work in combination with the training
requirements to prevent employees from coming too close to live
parts and receiving an electric shock. OSHA took steps to assure
that its provision-by-provision analysis accurately accounts for the
issue of joint costs, as described later.
As noted earlier, Table 24 shows, for different categories of
provisions, the number of accidents that the requirements in that
category are likely to prevent. Table 27 breaks down the data in
Table 24 further, and presents, for five different categories of
accidents (falls from aerial lifts; falls from structures; electric
shock, too close to live parts; burns from arc flash; and accidents
other than those listed above), the number and percentage of
accidents in each accident category that the different combinations
of provisions (that is, ``provision categories'') in Table 24 are
likely to prevent. An example illustrates how OSHA calculated the
percentages in Table 27. From Table 24, the Agency determined that
the information-transfer provisions in the final rule would address
77 accidents. Table 27 shows the number of those 77 accidents in
each accident category, and the corresponding percentage of those 77
accidents, that the information-transfer provisions will address:
Electric shock, too close to live parts--53 (69 percent); burns from
arc flash--13 (17 percent); and accidents other than those listed
above--11 (14 percent).
Table 28 presents the data in Table 24 differently.
Specifically, Table 28 presents, for each of the five provision
categories, the number and percentage of accidents (out of the total
accidents reviewed by OSHA for this supplemental analysis) that each
provision category of the final rule would address. Four of the
categories of accidents
[[Page 20580]]
in Table 28 (falls from aerial lifts; falls from structures;
electric shock, too close to live parts; burns from arc flash)
contain numbers of accidents that are identical to the numbers
contained in Table 24, as OSHA based both tables on its analysis of
the CONSAD accident data. For reasons explained later, OSHA derived
the number of accidents associated with the fifth category by
determining the number of accidents in Table 24 that the
information-transfer, job-briefing, and training provisions of the
final rule could prevent, not including accidents that the
provisions of the final rule that address the first four accident
categories in Table 27 also could prevent. Based on the analysis in
Table 27, OSHA determined that the final rule could potentially
prevent 165 (or 61.6 percent) of the 268 total accidents the Agency
analyzed.
Table 29 takes the analyses from Table 24, Table 27, and Table
28 and performs a sensitivity analysis that accounts for the
combinations of provisions that are necessary to prevent different
kinds of accidents. OSHA discusses this analysis in more detail
later. However, OSHA first describes the costs associated with each
accident category in detail.
For the purposes of Table 29, OSHA allocated to each hazard the
costs of a provision based on the percentage of accidents addressed
by the provision as a percentage of all accidents addressed by that
provision. That is, if a provision has costs of $10 million dollars
and 10 percent of all accidents addressed by the provision address
electric-shock hazards, then OSHA allocated $1 million dollars of
the costs of the provision to electric-shock hazards. OSHA believes
that allocating costs of provisions in proportion to the percentage
of accidents those provisions address allows for a reasonable
determination of the costs of provisions associated with individual
accidents. Indeed, this approach is entirely consistent with the
approach OSHA takes in the final rule: For example, final Sec. Sec.
1910.269(a)(2)(i)(C) and 1926.950(b)(1)(iii) specifically require
that employers determine the degree of employee training based on
the risk to the employees for the hazards they are likely to
encounter. Accordingly, allocating costs in proportion to the
percentage of accidents caused by each hazard is a reasonable
approach.
There are two possibilities with respect to the costs of the
provisions that address multiple kinds of hazards (like the job-
briefing and information-transfer provisions). First, there may be a
certain minimum time necessary for such activities as job briefings
or information transfer whenever the final rule requires those
activities. If so, the allocation of the minimum time for each
activity is a classic joint-cost allocation problem and allocating
cost as a percentage of expected benefits is one common solution.
Alternatively, the total time allotted may be a function of whether
or not hazards are present. If this is the case, then the percentage
of accidents associated with a given hazard is a reasonable proxy
for the percentage of time employees encounter the hazard and the
time required to transfer the associated information. OSHA believes
the data supports the conclusion that the time allotted is a
function of whether or not hazards are present. For example, OSHA
expects, and the data supports the conclusion, that the hazards from
falls from aerial lifts and from structures will seldom be part of
the information employers provide for job briefings and information
transfer because employees encounter the hazards from falls from
aerial lifts and from structures far less often than they do other
hazards addressed by the final rule, such as electric-shock and arc-
flash hazards.
Falls From Aerial Lifts
As explained later in the FEA, OSHA estimated the costs of
purchasing new fall protection equipment for employees working from
aerial lifts. However, this is not the only cost associated with
preventing these employees from falling. To ensure that employees
use this fall protection equipment properly, employers must train
workers in its use. Thus, training, and, consequently, a portion of
the training costs, contributes to the prevention of falls from
aerial lifts. OSHA assigned a percentage (2 percent) of the
annualized general training costs equal to the percentage of
accidents involving such falls taken from Table 27 and added that
cost to the annualized costs associated with providing fall
protection for employees working from aerial lifts. The Agency
estimates that the information-transfer and job-briefing
requirements do not contribute substantially to the prevention of
these accidents because there is little or no additional related
information provided to employees as a result of those new
provisions.
Falls From Structures
As explained later in the FEA, OSHA estimated the costs directly
associated with the new fall-protection requirements for employees
climbing or changing location on poles, towers, or similar
structures. The costs include the purchase of upgraded fall
protection equipment, training workers in its use, and, to a small
extent (1 percent, from Table 27), job briefing. As opposed to other
categories of training, the FEA includes a separate cost item for
training when the employer requires workers to use the upgraded fall
protection equipment. OSHA included this cost in its cost estimate
for this analysis. OSHA estimated that 1 percent of the annualized
job-briefing-related accidents \533\ involve the ``Falls from
Structure'' category.
---------------------------------------------------------------------------
\533\ The percentages listed in this portion of the analysis
come from Table 27.
---------------------------------------------------------------------------
Electric Shock, Too Close to Live Parts
As explained later in the FEA, OSHA estimated the costs of the
revised minimum approach distances. However, the final rule further
prevents electric-shock accidents involving employees approaching
too close to energized parts through the revised work-positioning
requirements. Employers incur costs for these requirements through
training, including training in the revised minimum approach
distances. Consequently, the Agency assigned a percentage of the
annualized general-training costs (71 percent) to the prevention of
these electric-shock accidents and added these costs to its cost
estimate for the approach-distance requirements. In addition,
without knowledge of the voltages of exposed live parts in the work
area, employees would not be able to comply with the revised
approach-distance provisions. As a result, the information-transfer
(for contract employers) and job-briefing provisions also act to
prevent these electric-shock accidents, and OSHA added a percentage
of the annualized information-transfer and job-briefing costs (69
percent and 63 percent, respectively) to its estimated costs for the
approach-distance provisions.
Burns From Arc Flash
As explained later in the FEA, OSHA estimated costs associated
with the arc-flash requirements in the final rule. To follow the new
work practices involving arc-flash protection, employees must
receive training, and employers incur training costs associated with
these requirements, in addition to the direct costs associated with
these requirements. Finally, without knowledge of the estimated
incident energy (or, for contract employers, the system parameters
necessary to estimate incident energy), contract employers and
employees would not be able to select the appropriate protective
equipment. For these reasons, OSHA added a percentage of the
annualized costs associated with general training (27 percent),
information transfer (17 percent), and job briefing (27 percent) to
its estimate of costs for the arc-flash requirements.
Accidents Other Than Those Listed Above
As shown in Table 27, the new information-transfer requirements
and the new job-briefing requirements potentially could prevent 11
and 14 accidents, respectively (not including accidents in the other
four accident categories).\534\ The information provided to
employees through these requirements would facilitate employee
compliance with the work practices required by the existing
standard. Therefore, the only costs of the final rule directed
toward the prevention of these accidents are costs associated with
the information-transfer and job-briefing provisions.
---------------------------------------------------------------------------
\534\ Because the final rule effectively requires a contract
employer to pass information from the host employer to the employee
in charge, the job-briefing requirements in the final rule also
could prevent all 11 accidents potentially prevented by the
information-transfer requirements. For example, in several cases,
the accidents involved employees who fell when a utility pole broke.
If the host employer had information about the condition of the
poles, the final rule requires the host employer to provide that
information to a contract employer and, through the employees'
employer, to the employee in charge. The employees then would use
that information in the evaluation of the need for bracing or
support as required by final Sec. Sec. 1910.269(q)(1)(i) and
1926.964(a)(2).
---------------------------------------------------------------------------
6. Sensitivity of Net Benefits to Potential Preventability
Table 29 shows the break-even percentages by type of accident
and for the final rule as whole. In this analysis, OSHA first
addresses the reasonableness of concluding that the
[[Page 20581]]
benefits of the final rule's provisions addressing each individual
type of accident outweigh the costs of those provisions. OSHA then
explains how the two sensitivity analyses it conducted (that is, the
first analysis showing the break-even point for each provision
separately and the second analysis, discussed herein, showing the
break-even point for the combined provisions) further supports the
conclusion OSHA drew, in its main benefits analysis, that the total
benefits of the final rule exceed the total costs of the final rule.
Table 29 indicates that, for four categories of hazards, less
than 10 percent of potential benefits are necessary for benefits to
break even with the costs of the provisions addressing those
hazards. One category of hazard in Table 29, arc-flash-related
accidents, has a breakeven effectiveness of 23.8 percent. OSHA
concludes that the benefits of the final rule's provisions
addressing these five categories of hazards will outweigh the costs
of these provisions. First, as explained earlier, in discussing the
first sensitivity analysis, if there is full compliance with all
provisions necessary to protect against arc-flash, electric-shock,
and climbing fall protection-related accidents (including the
relevant work-practice and training, information-transfer, and job-
briefing provisions), then there will be no fatalities and few or no
serious injuries involving arc flash, electric shock, and climbing
fall protection. Second, the break-even percentage associated with
the aerial-lift fall-protection hazard is only 2.3 percent of
relevant benefits (or 2.3 percent of 0.8 fatalities and 4.9 serious
injuries). The new aerial-lift fall-protection provision should
prevent at least this small percentage of fatalities and serious
injuries. As discussed in the first sensitivity analysis, using body
harnesses instead of body belts will not only reduce the number of
fatalities and the severity of some injuries, but also increase the
probability that employees use fall protection because it is not
always possible for an employer to detect from the ground whether an
employee is wearing a body belt, but it is relatively easy to
determine whether an employee is wearing a body harness. Finally,
the relevant benefits of the job-briefing and information-transfer
provisions outweigh the costs assigned to the ``other'' category
(which has a break-even percentage of 8.9 percent of 3.8 fatalities
and 23.1 serious injuries). The relevant benefits should prevent at
least this small percentage of fatalities and serious injuries. The
accidents associated with the ``other'' category all involved
employer failure to comply with the work practices required by the
existing standard. As explained earlier, the information provided to
employees through the new job-briefing and information-transfer
requirements will facilitate employee compliance with these existing
work-practice requirements. OSHA concludes that the relevant
benefits will outweigh the relevant costs because of greater
compliance with existing rules that the costs will engender.
Finally, the two sensitivity analyses OSHA conducted support the
conclusion that, given full compliance with the final rule, the
total benefits of the final rule exceed the total costs of the rule.
The single-provision analysis, in Table 25 and Table 26, established
the break-even percentages that are necessary for the benefits of
single provisions to meet or exceed costs. In discussing that
analysis, OSHA explained that it was reasonable to conclude, for
each of the provisions, that benefits meet or exceed costs. Since it
is reasonable to conclude, with respect to individual provisions,
that benefits meet or exceed costs, it also is reasonable to
conclude, based on this analysis, that the total benefits of the
final rule meet or exceed total costs.
It is also reasonable to conclude, based on the second
sensitivity analysis, that the total benefits of the final rule meet
or exceed total costs. Table 29 provides that the final rule will
have total benefits at least equal to total costs if the rule
prevents 12.0 percent or more of potentially preventable accidents.
Thus, according to Table 29, the final rule will have benefits that
are equal to or exceed costs if the rule prevents at least 5.5
fatalities and 33 injuries per year (that is, 12.0 percent of the
45.5 total fatalities and 273.1 total injuries potentially prevented
annually by the final rule).\535\ Full compliance with the final
rule will almost certainly prevent 12.0 percent or more of
potentially preventable accidents because, as explained in the
discussion of the first sensitivity analysis, fatalities and serious
injuries from climbing fall protection, minimum approach-distance,
and arc-flash-related accidents are virtually impossible if there is
full compliance with the final rule. According to Table 29, these
hazards together account for 55.2 percent of all accidents OSHA
reviewed for this supplemental analysis, as well as 40.8 fatalities
and 245.1 injuries.
---------------------------------------------------------------------------
\535\ The 45.5 total potentially prevented annual fatalities and
273.1 total potentially prevented annual injuries are the sums of
the fatalities and injuries potentially prevented annually for each
accident type, from columns 3 and 4 in Table 29.
Provision category
---------------------------------------------------------------------------------------
Information transfer Job briefing Training other than Training in fall
Accident category -------------------------------------------- fall protection for protection for
structures* structures*
Number Percent Number Percent -------------------------------------------
Number Percent Number Percent
--------------------------------------------------------------------------------------------------------------------------------------------------------
Falls from Aerial Lifts......................................... 0 0 0 0 3 2 N/A N/A
Falls from Structures........................................... 0 0 1 1 N/A N/A 10 100
Electric Shock, Too Close to Live Parts......................... 53 69 96 63 95 71 N/A N/A
Burns from Arc Flash............................................ 13 17 42 27 36 27 N/A N/A
Accidents Other than Those Listed Above......................... 11 14 14 9 0 0 N/A N/A
---------------------------------------------------------------------------------------
Total....................................................... 77 100 153 100 134 100 10 100
--------------------------------------------------------------------------------------------------------------------------------------------------------
Provision category
---------------------------------------------------------------------------------------
Aerial lift fall Climbing fall Approach distance Arc flash
Accident category protection protection -------------------------------------------
--------------------------------------------
Number Percent Number Percent Number Percent Number Percent
--------------------------------------------------------------------------------------------------------------------------------------------------------
Falls from Aerial Lifts......................................... 3 100 ......... ......... ......... ......... ......... .........
Falls from Structures........................................... ......... ......... 10 100 ......... ......... ......... .........
Electric Shock, Too Close to Live Parts......................... ......... ......... ......... ......... 96 100 ......... .........
Burns from Arc Flash............................................ ......... ......... ......... ......... ......... ......... 42 100
Accidents Other than Those Listed Above......................... ......... ......... ......... ......... ......... ......... ......... .........
---------------------------------------------------------------------------------------
Total....................................................... ......... ......... ......... ......... ......... ......... ......... .........
--------------------------------------------------------------------------------------------------------------------------------------------------------
* The FEA separately estimates costs for training employees in upgraded fall protection for poles, towers, or similar structures.
[[Page 20582]]
Table 28--Accident Categories and Total Number and Percent of Accidents Potentially Prevented by All Provisions
----------------------------------------------------------------------------------------------------------------
Accident category Number * Percent [dagger]
----------------------------------------------------------------------------------------------------------------
Falls from Aerial Lifts....................................... 3 1.1
Falls from Structures......................................... 10 3.7
Electric Shock, Too Close to Live Parts....................... 96 35.8
Burns from Arc Flash.......................................... 42 15.7
Accidents Other than Those Listed Above....................... 14 5.2
-------------------------------------------------
Total....................................................... 165 61.6
----------------------------------------------------------------------------------------------------------------
* Number of accidents addressed by the final rule.
[dagger] Percent of 268 total accidents.
Table 29--The Benefits and Costs of Provisions of the Electric Power Generation Standard Compared, by Type of Accident
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Percent of
relevant Aggregate Portion of Annualized Percentage of
accidents Fatalities Injuries Total potential annualized relevant cost of potential
Type of accident/relevant provisions addressed by potentially potentially annual monetized cost of accidents preventing benefits
provisions prevented prevented benefits[Dagger] provisions related to particular needed to
(from Table annually* annually[dagger] (from FEA) particular hazard break even
28) provision with costs**
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Aerial Lift Fall Protection:
Equipment............................................... .............. .............. ................ ................ $113,222 1 $113,222 ..............
Training................................................ .............. .............. ................ ................ 2,950,935 0.02 59,019 ..............
-----------------------------------------------------------------------------------------------------------------------------------
SUBTOTAL............................................ 1.1 0.8 4.9 $7,384,608 .............. .............. 172,241 2.3
Climbing Fall Protection:
Equipment............................................... .............. .............. ................ ................ 451,768 1 451,768 ..............
Training[dagger][dagger]................................ .............. .............. ................ ................ 68,719 1 68,719 ..............
Job Briefing............................................ .............. .............. ................ ................ 6,697,557 0.01 66,976 ..............
-----------------------------------------------------------------------------------------------------------------------------------
SUBTOTAL............................................ 3.7 2.7 16.4 24,839,136 .............. .............. 587,463 2.4
MAD:
Evaluation/Equipment.................................... .............. .............. ................ ................ 1,807,505 1 1,807,505 ..............
Training................................................ .............. .............. ................ ................ 2,950,935 0.71 2,095,164 ..............
Information Transfer.................................... .............. .............. ................ ................ 17,820,841 0.69 12,296,380 ..............
Job Briefing............................................ .............. .............. ................ ................ 6,697,557 0.63 4,219,461 ..............
-----------------------------------------------------------------------------------------------------------------------------------
SUBTOTAL............................................ 35.8 26.5 159.0 240,335,424 .............. .............. 20,418,510 8.5
Arc-Flash Protection:
Evaluation/Equipment.................................... .............. .............. ................ ................ 19,446,147 1 19,446,147 ..............
Training................................................ .............. .............. ................ ................ 2,950,935 0.27 796,753 ..............
Information Transfer.................................... .............. .............. ................ ................ 17,820,841 0.17 3,029,543 ..............
Job Briefing............................................ .............. .............. ................ ................ 6,697,557 0.27 1,808,341 ..............
-----------------------------------------------------------------------------------------------------------------------------------
SUBTOTAL............................................ 15.7 11.6 69.7 105,398,496 .............. .............. 25,080,783 23.8
Other:
Information Transfer.................................... .............. .............. ................ ................ 17,820,841 0.14 2,494,918 ..............
Job Briefing............................................ .............. .............. ................ ................ 6,697,557 0.09 602,780 ..............
-----------------------------------------------------------------------------------------------------------------------------------
SUBTOTAL............................................ 5.2 3.8 23.1 34,909,056 .............. .............. 3,097,698 8.9
-----------------------------------------------------------------------------------------------------------------------------------
TOTAL........................................... 61.5 45.5 273.1 412,866,720 .............. .............. 49,356,694 12.0
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
* Percentage of accidents potentially prevented (from Table 28) multiplied by 74 (the number of fatalities of the type addressed by the final rule).
[dagger] Percentage of accidents potentially prevented (from Table 28) multiplied by 444 (the number of injuries of the type addressed by the final rule).
[Dagger] Cases valued at $8.7 million per fatality, $62,000 per injury.
From Table 27.
** Percentage of Potential Benefits Needed to Break Even with Costs derived by dividing the costs in column 8 by the benefits in column 5.
[dagger] In the FEA, OSHA separately estimated costs associated with training employees on the revised fall-protection requirements for climbing and changing location on poles, towers, and
similar structures.
Note: Totals may not equal the sum or product of the components due to rounding.
F. Technological Feasibility
In accordance with the OSH Act, OSHA must demonstrate that
occupational safety and health standards promulgated by the Agency are
technologically feasible. OSHA demonstrates that a standard is
technologically feasible ``by pointing to technology that is either
already in use or has been conceived and is reasonably capable of
experimental refinement and distribution within the standard's
deadlines'' (American Iron and Steel Inst. v. OSHA, 939 F.2d 975, 980
(D.C. Cir. 1991) (per curiam) (internal citation omitted)). OSHA
reviewed each of the requirements imposed by the final rule and
determined that compliance with the requirements of the rule is
technologically feasible for all affected industries, that employers
can achieve compliance with all of the final requirements using readily
and widely available technologies, and that there are no technological
constraints associated with compliance with any of the final
requirements.
The final rule in Subpart V and Sec. 1910.269 includes several new
provisions or requirements that differ from the proposed rule. These
modifications primarily involve personnel time to develop programs and
[[Page 20583]]
procedures and to train employees. Any equipment required to comply is
either currently in use or readily available. OSHA determined, based on
its review, that all of the work practices and specifications required
by the final standard are consistent with equipment procurement,
installation, and work practices widely accepted in these industries.
Several factors support OSHA's determination regarding the
technological feasibility of the final rule. First, OSHA concluded that
compliance with existing Sec. 1910.137 and Sec. 1910.269 was
technologically feasible when it promulgated those standards in 1994
(59 FR 4431). OSHA carefully reviewed the application of these
provisions to construction operations and determined that the
provisions in the final rule that OSHA based on the existing standards
are technologically feasible in these operations. In fact, OSHA
estimated as part of its cost analysis that 95 percent of firms that
perform work for the construction of electric power transmission and
distribution lines and equipment are currently following these
standards because the firms also perform repair and maintenance work
subject to Sec. 1910.269.
Second, the provisions in the standard not based on existing
standards are also technologically feasible. As is evident from the
discussion of Sec. 1926.960(g)(2) in Section V, Summary and
Explanation of the Final Rule, earlier in this preamble, any software
that employers might have to use to comply with the final arc-hazard
assessment provision is readily and widely available. Moreover, as is
evident from the compliance-rate data discussed in this section of the
preamble, the arc-flash protective equipment required by the final rule
is readily and widely available, and the harnesses and work-positioning
equipment required by the final rule are also readily and widely
available.\536\
---------------------------------------------------------------------------
\536\ For voltages of 50 to 300 volts, Table R-3 specifies a
minimum approach distance of ``avoid contact.'' The minimum approach
distance for this voltage range contains neither an electrical
component nor an ergonomic component.
---------------------------------------------------------------------------
Third, OSHA based many of the provisions in the final rule on
national consensus standards, or indicated in the regulatory text of
the final rule that it would deem employers that comply with specific
provisions of certain national consensus standards to be in compliance
with specified provisions of the final rule. Reliance on a national
consensus standard provides assurance that a broad consensus of
industry representatives recognize that a means of compliance is an
appropriate way to comply and is, therefore, technologically feasible.
Fourth, in Section V, Summary and Explanation of the Final Rule,
earlier in this preamble, OSHA adequately responded to issues
associated with the technological feasibility of specific provisions.
In that section of the preamble, OSHA discussed technological
feasibility concerns raised by rulemaking participants and also
discussed the technological feasibility of provisions that differ from
the proposed rule (such as the changes to the fall protection and
minimum approach-distance requirements). The legal test for proving
technological feasibility requires OSHA to establish a ``reasonable
possibility that the typical firm will be able to . . . meet the
[standard's requirement] in most of its operations'' (American Iron and
Steel Inst. v. OSHA, 939 F.2d 975, 980 (D.C. Cir. 1991) (per curiam)
(internal citation omitted)). The following examples demonstrate how
OSHA satisfied this test with respect to the key minimum approach
distance and fall protection provisions.
In the section addressing OSHA's revision of the minimum approach-
distance requirements, OSHA addressed concerns that not all systems
have the space necessary to accommodate the larger minimum approach
distances that may result when an employer uses the final rule's new
default values for maximum per-unit transient overvoltages. (See the
discussion of Sec. 1926.960(c)(1).) Instead of using these default
values, employers may use an engineering analysis to determine the
actual values for maximum per-unit transient overvoltages and then
apply these values when calculating the required minimum approach
distances. However, even then it is possible for the transient
overvoltages to result in a minimum approach distance that exceeds the
available space. In such cases, employers have the option of reducing
the maximum transient overvoltages by implementing such measures as
portable protective gaps, portable lightning arresters, circuit
alterations, or operational controls (including disabling the automatic
reclosing feature on the circuit and restricting circuit switching).
Finally, if employers cannot use any of these measures to reduce the
maximum transient overvoltages and, thereby, lessen the minimum
approach distances, they have the option of deenergizing the circuit to
perform the work. Therefore, the final rule's minimum approach-distance
requirements will not prevent employers from completing their work.
With respect to the final rule's requirement that qualified
employees use fall protection when climbing and changing location on
poles, towers, or similar structures, OSHA concluded, based on the
record, that under these conditions it is generally feasible for
employees to climb and change location while using fall protection.
(See the discussion of Sec. 1926.954(b)(3)(iii).) Substantial evidence
in the record supports OSHA's determination that the final rule is
technologically feasible, notwithstanding the Agency's acknowledgment
in Section V, Summary and Explanation of the Final Rule, earlier in
this preamble, that there may be limited circumstances that preclude
the use of fall protection while qualified employees are climbing, or
changing location on, a structure. OSHA addressed this issue by
incorporating into the final standard an exception to the requirement
for fall protection under these circumstances. Accordingly, the final
rule provides that qualified employees need not use fall protection
when climbing or changing location on poles, towers, or similar
structures if the employer can demonstrate that climbing or changing
location with fall protection is infeasible or creates a greater hazard
than climbing or changing location without it. (See Sec.
1926.954(b)(3)(iii)(C).)
G. Costs of Compliance
1. Introduction
This portion of the analysis presents the estimated costs of
compliance for the final rule. The estimated costs of compliance
represent the additional costs necessary for employers to achieve full
compliance. They do not include costs for employers that are already
complying with the new requirements, nor do they include costs
associated with achieving full compliance with existing applicable
requirements.
This analysis includes all elements of the final rulemaking,
including changes to 29 CFR Part 1910 and 29 CFR Part 1926. OSHA
analyzed this consolidated set of actions in its entirety and included
only parts of the final rule identified as imposing more than
negligible costs in the analysis of compliance costs and impacts. The
provisions of the rule with costs accounted for in this section
include:
Paragraph (b)(1) of Sec. 1926.950 and Sec.
1910.269(a)(2)(i) require each employee to receive training in, and to
be familiar with, the safety-related work practices, safety procedures,
and other safety requirements that pertain to his or her respective job
assignments, as well as applicable emergency procedures.
[[Page 20584]]
Table 30 refers to the nonnegligible costs of these provisions as
``Training.''
Paragraph (c) of Sec. 1926.950 and Sec. 1910.269(a)(3)
require host employers to provide certain information to contract
employers, contract employers to provide certain information to host
employers, and some coordination between host employers and contract
employers. Table 30 refers to the nonnegligible costs of these
provisions as ``Host-contractor communication.''
Paragraph (a)(1) of Sec. 1926.952 and Sec.
1910.269(c)(1)(i) require the employer to provide the employee in
charge of the job with all available information that relates to the
determination of existing characteristics and conditions that the crew
must complete. Table 30 refers to the nonnegligible costs of these
provisions as ``Job briefing.''
Paragraph (b)(3)(iii)(A) of Sec. 1926.954 and Sec.
1910.269(g)(2)(iv)(C)(1) require that employees working in aerial lifts
use appropriate fall protection. Table 30 refers to the nonnegligible
costs of these provisions as ``Use of harnesses in aerial lifts.''
Paragraphs (b)(3)(iii)(B) and (b)(3)(iii)(C) of Sec.
1926.954 and Sec. 1910.269(g)(2)(iv)(C)(2) and (g)(2)(iv)(C)(3)
require employees climbing or changing work locations at elevated
locations more than 1.2 meters (4 feet) above the ground on poles,
towers, or similar structures to use appropriate fall protection. Table
30 refers to the nonnegligible costs of these provisions as ``Upgrading
fall protection equipment.''
Paragraph (c)(1) of Sec. 1926.960 and Sec.
1910.269(l)(3) require the employer to establish minimum approach
distances and to ensure that no employee approaches or takes any
conductive object closer to exposed energized parts than the
established MAD, unless they use certain, specified safe work
practices. Table 30 refers to the nonnegligible costs of these
provisions as ``MAD.''
Paragraph (g)(1) of Sec. 1926.960 and Sec.
1910.269(l)(8)(i) require employers to perform a hazard assessment to
determine if each employee would be exposed to hazards from flames or
from electric arcs. For employees exposed to such hazards, Sec. Sec.
1926.960(g)(2) and 1910.269(l)(8)(ii) require the employer to make a
reasonable estimate of the incident heat energy of each such exposure.
Table 30 refers to the nonnegligible costs of these provisions as
``Arc-hazard assessment.''
Paragraphs (g)(4) and (g)(5) of Sec. 1926.960 and Sec.
1910.269(l)(8)(iv) and (l)(8)(v) require the employer to select, and
ensure that employees use, appropriate flame-resistant and arc-rated
clothing and equipment (collectively referred to as arc-flash
protective equipment). Table 30 refers to the nonnegligible costs of
these provisions as ``Provision of appropriate arc-flash protective
equipment.''
Table 30 presents the total annualized estimated costs by provision
and by industry sector.
Table 30--Summary of Compliance Cost by Industry and Provision
--------------------------------------------------------------------------------------------------------------------------------------------------------
Calculating
Other costs incident
Host- for employees energy and arc-
Industry code Industry name Training contractor Job briefing not already hazard
communication covered by assessment
Sec. (arc-hazard
1910.269 assessment)
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910........................... Water, Sewer, and Pipeline $59,908 $150,214 $70,743 $4,427 NA
Construction.
NAICS 234920........................... Power and Communication 1,579,831 1,891,463 1,777,657 121,855 NA
Transmission Line Construction.
NAICS 234930........................... Industrial Nonbuilding 3,216 204,286 70,999 NA NA
Structure Construction.
NAICS 234990........................... All Other Heavy Construction... 317,634 894,356 424,921 25,941 NA
NAICS 235310........................... Electrical Contractors......... 840,667 2,702,235 1,545,162 76,067 NA
NAICS 235910........................... Structural Steel Erection 5,642 47,763 24,717 NA NA
Contractors.
NAICS 235950........................... Building Equipment and Other 8,134 44,957 23,197 NA NA
Machine Installation
Contractors.
NAICS 235990........................... All Other Special Trade 23,289 124,535 71,957 NA NA
Contractors.
NAICS 221110........................... Electric Power Generation...... 29,583 2,397,541 675,284 NA $628,793
NAICS 221120........................... Electric Power Transmission, 54,588 6,393,786 1,144,815 NA 1,012,130
Control, and Distribution.
NAICS 2211............................. Major Publicly Owned Utilities. 7,345 571,626 153,887 NA 261,913
Various................................ Industrial Power Generators.... 4,778 648,391 306,992 NA 284,046
SIC 0783............................... Ornamental Shrub and Tree 16,321 1,749,688 407,227 NA NA
Services.
-------------------------------------------------------------------------------
Total.............................. ............................... 2,950,935 17,820,841 6,697,557 228,289 2,186,883
--------------------------------------------------------------------------------------------------------------------------------------------------------
Provision of
appropriate Use of Upgrading fall Total
Industry code Industry name arc-flash harnesses in protection MAD annualized
protective aerial lifts equipment compliance
equipment costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910........................... Water, Sewer, and Pipeline $180,982 NA NA NA $466,274
Construction.
NAICS 234920........................... Power and Communication 5,051,365 NA $108,190 NA 10,530,361
Transmission Line Construction.
NAICS 234930........................... Industrial Nonbuilding 216,963 NA NA NA 495,465
Structure Construction.
NAICS 234990........................... All Other Heavy Construction... 1,141,710 NA NA NA 2,804,561
NAICS 235310........................... Electrical Contractors......... 3,468,183 NA NA NA 8,632,314
NAICS 235910........................... Structural Steel Erection 58,585 NA NA NA 136,706
Contractors.
[[Page 20585]]
NAICS 235950........................... Building Equipment and Other 54,894 NA NA NA 131,182
Machine Installation
Contractors.
NAICS 235990........................... All Other Special Trade 174,370 NA NA NA 394,151
Contractors.
NAICS 221110........................... Electric Power Generation...... 2,084,506 NA 116,972 NA 5,932,679
NAICS 221120........................... Electric Power Transmission, 3,546,921 NA 199,879 $1,593,692 13,945,811
Control, and Distribution.
NAICS 2211............................. Major Publicly Owned Utilities. 475,610 NA 26,727 213,812 1,710,921
Various................................ Industrial Power Generators.... 805,175 $48,612 NA NA 2,097,993
SIC 0783............................... Ornamental Shrub and Tree 0 64,610 NA NA 2,237,846
Services.
-------------------------------------------------------------------------------
Total.............................. ............................... 17,259,264 113,222 451,768 1,807,505 49,516,264
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
Sources: Office of Regulatory Analysis, OSHA. See text.
As shown in Table 30, OSHA estimated the total annualized cost of
compliance with the final rule to be about $49.5 million. The largest
component of the compliance costs, at approximately $17.3 million
annually, is the cost of providing arc-flash protective equipment. The
other provisions of the final rule resulting in nonnegligible
compliance costs include training ($3.0 million), host-contractor
communication ($17.8 million), job briefing ($6.7 million), calculating
incident energy and arc-hazard assessment (arc-hazard assessment) ($2.2
million), use of harnesses in aerial lifts ($0.1 million), upgrading
fall protection equipment ($0.5 million), and MAD ($1.8 million). In
addition, the Agency estimated other minor costs for employees
potentially not covered by existing Sec. 1910.269 ($0.2 million).
The remainder of this portion of the analysis explains the details
underlying the calculations of the compliance costs associated with the
final rule. OSHA estimated compliance costs for each provision of the
rule that involves nonnegligible costs and for each affected industry
sector. OSHA calculated total annualized costs by annualizing
nonrecurring one-time costs (at 7 percent over 10 years) and then
adding these costs to recurring annual costs.\536\ The calculations of
the estimated costs associated with compliance are representative of
the average resources necessary to achieve compliance with the final
rule.
---------------------------------------------------------------------------
\536\ OSHA annualized one-time costs using the formula Ct = C
i(1 + i) t/(1 + i) t -1, where C is the total one-time cost (also
referred to as the ``Present Value''), i is the interest rate, and t
is the number of years over which the cost is annualized (for
example, the life of equipment). Loan-payment formulas, which can be
used to calculate annualized payments for one-time costs, are
standard items in spreadsheet software. To use these formulas to
calculate annualized costs, substitute the annualization interest
rate for the interest rate on the loan, the number of years of
annualization for the loan period, and the one-time cost for the
present value of the loan (the amount borrowed).
---------------------------------------------------------------------------
OSHA based labor costs on industry-specific wage rates published by
BLS [37], then, using data from its National Compensation Survey, OSHA
adjusted those rates upwards by 43.5 percent to account for benefits
and other employee-related costs [36], as presented in Table 31.\537\
OSHA estimated supervisory wage rates, including benefits, to be $29.20
per hour in the Ornamental Shrub and Tree Services industry, with an
estimated range of $41.55 to $50.60 in all other affected industries.
The Agency estimated electric power worker wage rates, including
benefits, to be $21.26 per hour in the Ornamental Shrub and Tree
Services industry, with an estimated range of $29.99 to $40.77 in all
other affected industries. OSHA estimated wage rates for engineers in
the electric utility industry, including benefits, to be $51.94 per
hour. The Agency estimated clerical wage rates, including benefits, to
be $20.27 per hour in the Ornamental Shrub and Tree Services industry,
with an estimated range of $22.44 to $28.75 in all other affected
industries.
---------------------------------------------------------------------------
\537\ The survey indicated the benefits component to be 30.3
percent of total compensation, the remainder being wages. The
adjustment represents wages x (30.3/69.7). As elsewhere in the
analysis, OSHA has performed its calculation on the precise
fraction.
---------------------------------------------------------------------------
The appropriate sections of this analysis address the comments on
the costs of specific provisions of the final rule. For other
provisions, OSHA adhered to the general approach it adopted in the
PRIA. In most cases, commenters did not question the cost methodology
used in the PRIA; therefore, OSHA carried this methodology over to this
FEA. OSHA notes that, unless otherwise indicated, any increase in cost
in the FEA above the costs in the PRIA is due to market factors, such
as inflation and an increase in employment or number of projects in the
relevant industries.
Table 31--Summary of Wage Rates for Calculating Compliance Costs, by Industry
--------------------------------------------------------------------------------------------------------------------------------------------------------
Electric Health and
Industry code Industry name Supervisor Clerical power Utility Utility safety Consultant
worker * supervisor engineer specialist
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910......................... Water, Sewer, and Pipeline $42.35 $23.76 $34.55 NA NA NA NA
Construction.
NAICS 234920......................... Power and Communication 42.35 23.76 34.55 NA NA NA NA
Transmission Line Construction.
[[Page 20586]]
NAICS 234930......................... Industrial Nonbuilding 42.30 24.46 34.55 NA NA NA NA
Structure Construction.
NAICS 234990......................... All Other Heavy Construction... 41.81 23.60 29.99 NA NA NA NA
NAICS 235310......................... Electrical Contractors......... 42.47 23.10 37.49 NA NA NA NA
NAICS 235910......................... Structural Steel Erection 42.27 22.44 37.49 NA NA NA NA
Contractors.
NAICS 235950......................... Building Equipment and Other 42.47 23.10 37.49 NA NA NA NA
Machine Installation
Contractors.
NAICS 235990......................... All Other Special Trade 41.55 23.13 30.72 NA NA NA NA
Contractors.
NAICS 221110......................... Electric Power Generation...... 50.60 28.75 40.77 $50.60 $51.94 $50.79 $250.00
NAICS 221120......................... Electric Power Transmission, 50.60 28.75 40.77 50.60 51.94 NA 250.00
Control, and Distribution.
NAICS 2211........................... Major Publicly Owned Utilities. 50.60 28.75 40.77 50.60 51.94 NA 250.00
Various.............................. Industrial Power Generators.... 50.60 28.75 40.77 50.60 51.94 NA 250.00
SIC 0783............................. Ornamental Shrub and Tree 29.20 20.27 21.26 NA NA NA NA
Services.
--------------------------------------------------------------------------------------------------------------------------------------------------------
* Depending upon the industry and the type of work performed (that is, power generation, power line, or both), these workers include line workers, tree-
trimming crew members, power plant workers, and substation workers.
Notes: (1) Wage rates include an additional 30.3 percent of base salary for fringe-benefit costs.
(2) ``NA'' = Not Applicable.
Sources: BLS [36, 37].
For most provisions of the final rule, OSHA based the cost estimate
in part on the estimated percentage of workers or firms already in
compliance with the rule's requirements. OSHA originally drew the
compliance rates used to calculate costs from CONSAD's report in
support of the PRIA [5], which commenters on the proposal did not
question, except as noted. In most cases, CONSAD estimated different
compliance rates for small unionized establishments, small nonunionized
establishments, large unionized establishments, and large nonunionized
establishments.\538\ There are a few exceptions: Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC
0783) only have compliance-rate estimates for small and large
establishments, and Industrial Power Generators only have a compliance-
rate estimate for large establishments. Generally, following the
findings of CONSAD's report [5], OSHA estimated that larger
establishments and unionized workforces have higher compliance rates
than smaller establishments and nonunionized establishments. The
compliance cost tables presented later in this section of the preamble
list these compliance rates as appropriate.
---------------------------------------------------------------------------
\538\ As with other assertions in this analysis not supported
directly by a citation, OSHA based its estimates on CONSAD's
analysis. CONSAD based its initial estimates on information gathered
from Agency stakeholder meetings held in 2000 and from site visits
conducted in 2001 and 2002. These initial estimates were reviewed by
small entity representatives during the SBREFA process, in
accordance with the SBREFA Panel findings, as summarized in the 2003
report of the Small Business Advocacy Review Panel [29]. CONSAD
subsequently modified its estimates to reflect the findings of the
Panel. CONSAD also incorporated information from the regulatory
analysis, and supporting research, for the 1994 Sec. 1910.269
rulemaking and from regulatory analyses for related rulemakings. The
CONSAD report was finalized in 2005 [5]. Unless otherwise specified,
OSHA received no objections to, or new evidence about, CONSAD's
estimates, and the estimates were not altered.
---------------------------------------------------------------------------
One-Time Costs for Revising Training Programs
Establishments covered by this final rule may need to revise their
existing training programs to accommodate the amendments to existing
standards made in this final rule. For example, employers may need to
revise their training programs to address revisions in the employers'
minimum approach distances or arc-flash protection practices. However,
these costs are one-time costs only because employers will have to
revise these training programs once. These costs, therefore, merely
reflect the transitional costs of the new standard.
For all industries except for Ornamental Shrub and Tree Services,
OSHA estimated the costs associated with revising training programs
based on 8 hours of supervisory time plus an hour of clerical
time.\539\ Due to the limited and less complex training required for
employees in the Ornamental Shrub and Tree Services industry, OSHA
estimated the costs associated with revising a training program in this
industry based on 4 hours of supervisory time plus half an hour of
clerical time [5].\540\
---------------------------------------------------------------------------
\539\ One commenter suggested that it would take more than 8
hours to revise its training program (Ex. 0240). While it is
possible that some larger employers with complex operations may find
this to be the case, the Agency believes its estimate is a
reasonable average, in part because employers already are training
employees in need of training on existing Sec. 1910.269 and, in
many cases, already are operating under elements of the final
standard.
\540\ OSHA is retaining from the PRIA its estimate of 4 hours of
supervisory time, plus a half an hour of clerical time, for the
Ornamental Shrub and Tree Services industry (70 FR 34905). Although
no commenter objected to the estimate in the PRIA, OSHA now believes
the estimate is conservative given the limited obligations on this
industry specified by the final rule.
---------------------------------------------------------------------------
Thus, OSHA estimates that the average cost of compliance per
affected establishment for revising existing training programs will be
$127 for establishments in the Ornamental Shrub and Tree Services
industry and $356 to $434 per establishment in all other affected
industries.
Most establishments in the affected industries either already have
training programs that meet the requirements of the final rule or
regularly revise their training programs to account for new information
or work practices. These establishments will not incur any additional
costs to achieve compliance with the final rule.
OSHA estimated rates of current compliance for each affected
industry. Within each industry, the Agency estimated rates of current
compliance separately for establishments based on
[[Page 20587]]
their size and on whether they had a unionized workforce. In the
Ornamental Shrub and Tree Services industry, estimated rates of current
compliance range from 50 to 75 percent. In all other affected
industries, OSHA estimated rates of current compliance to range from 75
to 98 percent [5].
The total estimated cost of compliance for revising training
programs is $0.7 million. Annualizing this nonrecurring one-time cost
at a rate of 7 percent over 10 years \541\ results in a total estimated
annualized cost of approximately $0.1 million for all affected
industries, as shown in Table 32. Table 32 also shows the costs of
compliance for each affected industry.
---------------------------------------------------------------------------
\541\ Unless otherwise discussed in this FEA, and as with most
other one-time costs under the final standard, OSHA annualized costs
assuming that initial costs will occur in the first year after
promulgation of the standard. OSHA notes that the PRIA referred to
one-time costs as first-year costs. The Agency did not annualize
these costs when initially presented in the PRIA, but did annualize
them in the FEA.
Table 32--Annualized One-Time Costs for Revising Training Programs
----------------------------------------------------------------------------------------------------------------
Average cost per Annualized one-
Industry code Industry name Establishments affected Compliance rates time compliance
affected (%) establishment (%) costs
----------------------------------------------------------------------------------------------------------------
NAICS 234910........... Water, Sewer, 95 $363 90/75/95/85 $6,426
and Pipeline
Construction.
NAICS 234920........... Power and 95 363 90/75/95/85 21,836
Communication
Transmission
Line
Construction.
NAICS 234930........... Industrial 100 363 90/75/95/85 1,804
Nonbuilding
Structure
Construction.
NAICS 234990........... All Other Heavy 95 358 90/75/95/85 5,233
Construction.
NAICS 235310........... Electrical 95 363 90/75/95/85 13,158
Contractors.
NAICS 235910........... Structural 100 361 90/75/95/85 5,258
Steel Erection
Contractors.
NAICS 235950........... Building 100 363 90/75/95/85 7,774
Equipment and
Other Machine
Installation
Contractors.
NAICS 235990........... All Other 100 356 90/75/95/85 22,351
Special Trade
Contractors.
NAICS 221110........... Electric Power 100 434 95/95/98/98 3,325
Generation.
NAICS 221120........... Electric Power 100 434 95/95/98/98 9,821
Transmission,
Control, and
Distribution.
NAICS 2211............. Major Publicly 100 434 95/98 1,350
Owned
Utilities.
Various................ Industrial 100 434 98 1,127
Power
Generators.
SIC 0783............... Ornamental 100 127 50/75 2,130
Shrub and Tree
Services.
Total.............. ............... ................ ................ ................ 101,592
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
One-Time Costs for Providing Additional Training for Employees Already
Receiving Training in Accordance With Existing Sec. 1910.269
The final rule will impose costs related to the additional training
required for employees currently receiving training that complies with
existing Sec. 1910.269. The costs in this section describe the cost of
performing the training once the employer redesigns the program. As
discussed in greater depth elsewhere, affected firms that perform
construction work typically will need to comply with requirements of
Sec. 1910.269 as their operations span both construction and general
industry operations. In this regard, Sec. 1910.269 already effectively
covers these firms. The discussion under the next heading provides
costs for the limited number of firms that perform only construction
operations.\542\
---------------------------------------------------------------------------
\542\ In the proposal, OSHA also accounted for on-going, annual
training costs. OSHA determined that this approach was an error.
Employers providing additional training for employees already
receiving training in accordance with existing Sec. 1910.269 will
not accrue new on-going training costs in conjunction with the
training requirements in revised Sec. 1910.269 because these
employers already must provide training under existing Sec.
1910.269; OSHA does not consider the modified requirements of the
revised standard to be more time-intensive than the existing
requirements. Any new training (including the training in the use of
fall protection for qualified climbers, discussed infra) replaces
training already required. In contrast, OSHA notes that any
employers providing additional training for employees not already
receiving training in accordance with existing Sec. 1910.269 will
accrue new on-going, annual training costs.
---------------------------------------------------------------------------
OSHA estimates the costs associated with the additional training
required for these employees as involving resources (including labor
costs or other expenditures) equivalent to 1.5 hours of employee time
plus 12 minutes of supervisory time plus 3 minutes of clerical time per
employee for all affected industries, except Ornamental Shrub and Tree
Services [5].\543\ For establishments in the Ornamental Shrub and Tree
Services industry, OSHA estimates that providing additional training
involves resources (including labor costs or other expenditures)
equivalent to 0.75 hours of employee time plus 6 minutes of supervisory
time plus 3 minutes of clerical time per employee [id.].
---------------------------------------------------------------------------
\543\ Consistent with this estimate, one commenter, Siemens
Power Generation, Inc., noted that its employees already receive 4--
8 hours of electrical safety training per year (Ex. 0163). The
commenter indicated that the additional time OSHA allotted for
training was not sufficient for its workers. In response, the Agency
states that the assigned 1.5 hours additional training is an average
for most workers, including workers in the commenter's industry, and
that the allotted time should be sufficient to address the hazards
for workers in that industry. The Agency also emphasizes that this
estimate covers training on the new elements of the standard, not an
entire safety training course.
---------------------------------------------------------------------------
OSHA estimates that the average cost of compliance for providing
the additional training will be 20 per employee for establishments in
the Ornamental Shrub and Tree Services industry and will range from 55
to 73 per employee in all other affected industries.
OSHA accounted for new hires using a 3- to 53-percent turnover
rate, depending on the industry, and accounted for additional costs
associated with the transition to the final rule in the first-year by
halving the
[[Page 20588]]
applicable turnover rate for each industry. OSHA notes that it
increased the estimated turnover rate for Ornamental Shrub and Tree
Services from 31 percent to 53 percent based on comments received from
the Tree Care Industry Association (Exs. 0419, 0503). Table 33 shows
the estimated turnover rates for the various affected industry
segments.\544\
---------------------------------------------------------------------------
\544\ The FEA carries over the assumption, presented in the
original CONSAD analysis and carried through the PRIA, of additional
one-time training costs related to turnover. OSHA received no
comments on this approach. The consideration of turnover here is to
account for potential transitional costs related to the incremental
increase in the time it takes to train new employees. In any event,
inclusion of these costs results, at most, in a more conservative
(and perhaps overestimated) estimate of costs.
---------------------------------------------------------------------------
Based on research conducted by CONSAD, OSHA estimates that most
establishments in affected industries already are providing training
that fully complies with the requirements of the final rule [5]. These
establishments will not incur any costs for training under the final
rule.
OSHA estimated the rates of current compliance with the final
requirements for each affected industry. Within each industry, the
Agency estimated rates of current compliance separately for
establishments based on their size and whether they have a unionized
workforce. In the Ornamental Shrub and Tree Services industry,
estimated rates of current compliance range from 50 to 75 percent. In
all other affected industries, the estimated rates of current
compliance range from 75 to 98 percent [5].
The total estimated one-time cost of compliance for providing
training that meets the requirements of the final rule is 0.6 million.
When OSHA annualized this nonrecurring one-time cost at a rate of 7
percent over 10 years, it results in total estimated annualized costs
of approximately 0.1 million, as shown in Table 33. Table 33 also shows
the costs of compliance for each affected industry.
Table 33--Annualized One-Time Costs for Providing Additional Training to Employees Already Receiving Training in Accordance With Existing Sec.
1910.269
--------------------------------------------------------------------------------------------------------------------------------------------------------
% workers Average Annualized
Employees Turnover in first- cost per Compliance one-time
Industry code Industry name affected rate (%) year affected rate (%) compliance
(%) transition employee costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910........................... Water, Sewer, and Pipeline 95 16 8 $61 90/75/95/85 $1,082
Construction.
NAICS 234920........................... Power and Communication 95 16 8 61 90/75/95/85 28,521
Transmission Line Construction.
NAICS 234930........................... Industrial Nonbuilding 100 16 8 62 90/75/95/85 1,413
Structure Construction.
NAICS 234990........................... All Other Heavy Construction... 95 16 8 55 90/75/95/85 5,984
NAICS 235310........................... Electrical Contractors......... 95 11 6 66 90/75/95/85 21,348
NAICS 235910........................... Structural Steel Erection 100 11 6 66 90/75/95/85 384
Contractors.
NAICS 235950........................... Building Equipment and Other 100 11 6 66 90/75/95/85 360
Machine Installation
Contractors.
NAICS 235990........................... All Other Special Trade 100 11 6 56 90/75/95/85 938
Contractors.
NAICS 221110........................... Electric Power Generation...... 100 3 2 73 95/95/98/98 8,023
NAICS 221120........................... Electric Power Transmission, 100 3 2 73 95/95/98/98 13,608
Control, and Distribution.
NAICS 2211............................. Major Publicly Owned Utilities. 100 3 2 73 95/98 1,829
Various................................ Industrial Power Generators.... 100 3 2 73 98 3,651
SIC 0783............................... Ornamental Shrub and Tree 100 53 27 20 50/75 14,191
Services.
-------------------------------------------------------------------------------
Total.............................. ............................... ........... ........... ........... ........... ............ 101,332
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and
large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only
have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
One-Time Costs for Additional Training for Employees Not Already
Receiving Training in Accordance with Existing Sec. 1910.269
Companies that perform construction work associated with electric
power generation, transmission, and distribution systems generally are
also able and willing to perform (and do perform) similar work
involving the repair and maintenance of such systems. The distinction
between construction work and repair or maintenance work can be
difficult to make in some situations. For example, the distinction may
hinge on whether a particular piece of equipment is regarded as an
upgrade or a ``replacement-in-kind.''
Since the work is often almost identical, companies are not likely
to restrict themselves to only repair or maintenance work, or to only
construction work, with regard to potential jobs involving electric
power generation, transmission, and distribution. Thus, it is
reasonable to assume that any company involved in such work will have
their employees trained as required by the existing OSHA standard
addressing this type of work in general industry (Sec. 1910.269).
Small business representatives from the affected industries
providing
[[Page 20589]]
comments to OSHA on a draft of the proposed rule generally indicated
that construction contractors follow and comply with Sec. 1910.269 for
all of their work, including construction work. But some small business
representatives indicated that there are some companies that follow the
existing standards for construction work in Subpart V, rather than the
standards for general industry work in Sec. 1910.269 [29].
When performing construction jobs covered by existing Subpart V,
employers may be able to avoid costs associated with complying with
Sec. 1910.269 requirements unrelated to training. However, those
employers would still incur training costs if they perform maintenance
jobs, which are covered by existing Sec. 1910.269. Thus, before the
compliance deadlines for the final rule, compliance with the training
requirements of Sec. 1910.269 in particular is likely, even if a
specific job involves only construction work and the employer follows
the relevant provisions of Subpart V.
The number of firms, if any, that do only construction work as
defined by OSHA, and, therefore, avoid providing a basic training
regimen for employees under existing Sec. 1910.269, is difficult to
estimate. One Small Entity Representative (SER) estimated that about 10
to 30 percent of contractors involved in electric power transmission
and distribution work may exclusively do construction; another
representative stated that it did not know of any contractor firms that
do exclusively construction work [29].
It is unlikely that contractors performing electric power
generation, transmission, or distribution work meet both of the
following criteria: (1) know and expect that, for all projects
performed, only construction work will be done such that they do not
need to train employees as required by existing Sec. 1910.269 and (2)
have employees work without providing them with what many consider to
be minimum basic safety training applicable to this type of work, as
specified in the training requirements in existing Sec. 1910.269. Only
contractors meeting both of these criteria will incur costs under the
final rule for training employees who are not already receiving
training in accordance with existing Sec. 1910.269.
In the development of the final rule, OSHA was not able to identify
any employers that performed work covered by Subpart V and did not
perform work covered by Sec. 1910.269. However, carrying over
assumptions presented in the PRIA, OSHA calculated costs based on an
estimate that 5 percent of the affected construction employees performs
no work covered by existing Sec. 1910.269, primarily in response to
the recommendations of the SBREFA Panel, as discussed in the Initial
Regulatory Flexibility Analysis. Therefore, for purposes of estimating
the costs of compliance associated with this final rule, OSHA estimates
that 5 percent of the affected employees in several construction
industries will need to receive the training required by existing Sec.
1910.269 for their employers to achieve full compliance.
Specifically, OSHA estimates that 5 percent of the affected
employees in the following industries will require this training:
Water, Sewer, and Pipeline Construction; Power and Communication
Transmission Line Construction; All Other Heavy Construction; and
Electrical Contractors. OSHA also accounted for new hires using an 11-
to 16-percent turnover rate, depending on the industry, and accounted
for additional costs associated with the transition to the final rule
in the first-year by halving the applicable turnover rate for each
industry.\545\
---------------------------------------------------------------------------
\545\ For a discussion of why the FEA carried over the
assumption, presented in the original CONSAD analysis and through
the PRIA, of additional one-time training costs related to turnover,
see supra, footnote 545.
---------------------------------------------------------------------------
One commenter stated:
While many contractors may be doing work covered by Sec.
1910.269 a good many of them don't think they do or are not aware of
it. Many if not all of their employees have never received training
required by Sec. 1910.269. We believe that OSHA's estimate of 5% of
contractor employees will need this training is way off. [Ex. 0186]
The contractors to which the commenter is referring are already
legally obligated to comply with training under Sec. 1910.269. These
are costs the employers in question should already be bearing. The
costs in this section only capture employers not currently required to
comply with Sec. 1910.269.
OSHA estimates the costs associated with the additional training
necessary to achieve full compliance with the final rule for employees
not already trained in accordance with Sec. 1910.269 as involving
resources (including labor costs or other expenditures) equivalent to
24.75 hours of employee time plus 3 minutes of clerical time per
employee in the affected industries.\546\ The Agency also includes a
cost for supervisor training not accounted for in the PRIA, with one
supervisor trained for every five workers. The Agency updated the
assumptions contained in the PRIA to reflect current costs and assumes
that these employees will receive their training in a training course
at $1,149 per person [28]. OSHA also updated the travel allowance of
$90 included in the PRIA to $99 using the Bureau of Economic Analysis'
Implicit Price Deflator for Gross Domestic Product [32]. The Agency
estimates that the average cost of compliance per affected employee for
the required training will range from $2,198 to $2,387 in the affected
industries. OSHA estimates current compliance of zero for this part of
the analysis [5]. Commenters did not question this assumption.
---------------------------------------------------------------------------
\546\ CONSAD estimated the additional training would be
equivalent to 24 hours, rather than 24.75 hours, of employee time
[5]. OSHA's estimate (which it developed in the PRIA) reflects
additional transitional elements associated with these one-time
costs.
---------------------------------------------------------------------------
Thus, the Agency estimates the total one-time cost of compliance
for providing additional training for employees not already trained in
accordance with Sec. 1910.269 to be $9.2 million. When OSHA annualized
this nonrecurring one-time cost at a rate of 7 percent over 10 years,
it resulted in estimated total annualized costs of approximately $2.7
million, as shown in Table 34. Table 34 also shows the costs of
compliance for each affected industry.
Annual Costs for Additional Training for Employees Not Already Covered
by Sec. 1910.269
As noted earlier, OSHA included training costs based on an estimate
that 5 percent of the affected construction workforce performs no work
covered by Sec. 1910.269. Specifically, OSHA estimates that these
training costs would affect 5 percent of the relevant workforce in the
following industries: Water, Sewer, and Pipeline Construction; Power
and Communication Transmission Line Construction; All Other Heavy
Construction; and Electrical Contractors.
OSHA estimated the annual costs associated with this additional
training for new affected employees as involving resources (including
labor costs or other expenditures) equivalent to 24 hours of supervisor
and worker time plus 3 minutes of clerical time per employee. OSHA
estimates that the average cost of compliance per affected employee for
the required training would range from $2,198 to $741,783 in the
affected industries.
The Agency estimated the number of affected employees in each
establishment needing training each year by determining the
corresponding workforce turnover rate. OSHA estimated the workforce
turnover rate associated with the relevant occupational category for
each
[[Page 20590]]
potentially affected industry. The estimated turnover rates among
employees performing electric power generation, transmission, and
distribution work ranged from 11 to 16 percent in the affected
construction industries [5].
For the establishments and employees affected by the expansion of
the scope of this training requirement, OSHA estimated current
compliance to be zero [5].
The total estimated annual cost of compliance for providing
additional training for employees not already covered by Sec. 1910.269
(and not already provided with such training) was about $0.0 million.
Summing the annualized one-time costs and annual costs results in total
costs of approximately $0.0 million, as shown in Table 34.
Table 34--Annualized One-Time Costs and Annual Costs for Additional Training for Employees Not Already Receiving Training in Accordance With Existing
Sec. 1910.269
--------------------------------------------------------------------------------------------------------------------------------------------------------
% workers Annualized Total,
Employees Turnover in first- Average cost per Compliance one-time Annual annualized
Industry code Industry name affected rate (%) year affected rate (%) compliance costs and annual
(%) transition employee\*\ costs costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910................ Water, Sewer, and 5 16 8 $2,314/$26,730 25671 $52,400 $0 $0
Pipeline Construction.
NAICS 234920................ Power and 5 16 8 2,314/741,783 772533 1,514,316 0 0
Communication
Transmission Line
Construction.
NAICS 234930................ Industrial Nonbuilding 0 NA NA NA 0 0 0 0
Structure
Construction.
NAICS 234990................ All Other Heavy 5 16 8 2,198/150,006 156411 306,417 0 0
Construction.
NAICS 235310................ Electrical Contractors 5 11 6 2,387/466,573 339587 806,160 0 0
NAICS 235910................ Structural Steel 0 NA NA NA 0 0 0 0
Erection Contractors.
NAICS 235950................ Building Equipment and 0 NA NA NA 0 0 0 0
Other Machine
Installation
Contractors.
NAICS 235990................ All Other Special 0 NA NA NA 0 0 0 0
Trade Contractors.
NAICS 221110................ Electric Power 0 NA NA NA 0 0 0 0
Generation.
NAICS 221120................ Electric Power 0 NA NA NA 0 0 0 0
Transmission,
Control, and
Distribution.
NAICS 2211.................. Major Publicly Owned 0 NA NA NA 0 0 0 0
Utilities.
Various..................... Industrial Power 0 NA NA NA 0 0 0 0
Generators.
SIC 0783.................... Ornamental Shrub and 0 NA NA NA 0 0 0 0
Tree Services.
---------------------------------------------------------------------------------------------------
Total................... ...................... ......... ......... .......... ................. 1294201 2,679,293 0 0
--------------------------------------------------------------------------------------------------------------------------------------------------------
*The first value is the one-time cost; the second value is the annual cost.
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and
large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only
have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
6. One-Time Costs for Training Qualified Employees in the Use of Fall
Protection
The final rule requires qualified employees climbing or changing
location on poles, towers, or similar structures to use fall protection
equipment unless the employer can demonstrate that climbing or changing
location with fall protection is infeasible or creates a greater hazard
than climbing or changing location without it. This provision requires
the use of new types of fall protection equipment, such as positioning
straps with built-in anchorage straps by qualified workers who climb
poles to work on electric equipment. Qualified employees will need to
receive brief training--OSHA estimates an hour--in the use of the new
fall protection equipment. To estimate the ratio of workers who climb
or change location on poles, towers, or similar structures to all
workers in that industry, OSHA divided the number of line installers
and repairers (51,440) in NAICS 221100 (Electric Power Generation,
Transmission and Distribution) by the total employment in that NAICS
(395,570) [39, 40]. OSHA assumed that the resulting value of 0.13 was
similar across all affected NAICSs.\547\ In addition to the 13 percent
of existing workers affected by this requirement, OSHA accounted for
turnover and the first-year transition to the final rule, as previously
noted.\548\ The compliance rate for this training is necessarily the
same as the compliance rate estimated for upgrading fall protection
equipment, that is, 50 percent across all affected NAICS. This approach
results in estimated total one-time costs of $0.4 million and
annualized one-time compliance costs of $0.07 million, as shown in
Table 35. Table 35 also shows the costs of compliance for each affected
industry.
---------------------------------------------------------------------------
\547\ OSHA's estimates of the one-time costs for training
qualified employees in the use of fall protection and the costs for
upgrading positioning straps as part of work-positioning equipment
are conservative, as OSHA based these estimates on the total number
of line installers and repairers, including underground power-line
installers and repairers, who generally do not need to climb or
change location on poles, towers, or similar structures. Employers
will generally neither need to provide and ensure the use of, nor
provide training on, the newly required type of work-positioning
equipment for this subset of workers.
\548\ For a discussion of why the FEA carried over the
assumption, presented in the original CONSAD analysis and through
the PRIA, of additional one-time training costs related to turnover,
see supra, footnote 545.
[[Page 20591]]
Table 35--Annualized One-Time Costs for Training in Use of Fall Protection for Qualified Employees
--------------------------------------------------------------------------------------------------------------------------------------------------------
% workers Average Annualized
Employees Turnover in first- cost per Compliance one-time
Industry code Industry name affected rate (%) year affected rate (%) compliance
(%) transition employee costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910........................... Water, Sewer, and Pipeline 0 NA NA NA NA $0
Construction.
NAICS 234920........................... Power and Communication 13 16 8 $44 50/50/50/50 15,159
Transmission Line
Construction.
NAICS 234930........................... Industrial Nonbuilding 0 NA NA NA NA 0
Structure Construction.
NAICS 234990........................... All Other Heavy Construction.. 0 NA NA NA NA 0
NAICS 235310........................... Electrical Contractors........ 0 NA NA NA NA 0
NAICS 235910........................... Structural Steel Erection 0 NA NA NA NA 0
Contractors.
NAICS 235950........................... Building Equipment and Other 0 NA NA NA NA 0
Machine Installation
Contractors.
NAICS 235990........................... All Other Special Trade 0 NA NA NA NA 0
Contractors.
NAICS 221110........................... Electric Power Generation..... 13 3 2 52 50/50/50/50 18,235
NAICS 221120........................... Electric Power Transmission, 13 3 2 52 50/50/50/50 31,159
Control, and Distribution.
NAICS 2211............................. Major Publicly Owned Utilities 13 3 2 52 50/50 4,166
Various................................ Industrial Power Generators... 0 0 0 NA NA 0
SIC 0783............................... Ornamental Shrub and Tree 0 NA NA NA NA 0
Services.
Total.............................. .............................. ........... ........... ........... ........... .............. 68,719
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and
large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only
have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: BLS [39, 40], CONSAD [5], U.S. Census [43, 44, 45, 46].
7. Costs To Comply With Existing Sec. 1910.269 (Other Than Training)
for Employers Not Already Covered by Sec. 1910.269
As described earlier, OSHA believes that construction contractors
that perform work involving electric power generation, transmission, or
distribution generally comply with the requirements of Sec. 1910.269.
Nevertheless, for purposes of estimating the costs of compliance
associated with this final rule, OSHA estimated costs associated with
complying with existing requirements in Sec. 1910.269 for some
construction establishments. Specifically, OSHA estimates that the
compliance costs associated with achieving full compliance with the
requirements of existing Sec. 1910.269 for the construction industry
will be equivalent to that represented by 5 percent of the relevant
workforce not being in compliance with the requirements of existing
Sec. 1910.269, which OSHA introduced in the general industry standards
in 1994. In the PRIA, OSHA identified the affected employees as being
in the following industries: Water, Sewer, and Pipeline Construction;
Power and Communication Transmission Line Construction; All Other Heavy
Construction; and Electrical Contractors. No commenters objected to
this approach.
In the analysis of the proposed rule published in 2005, OSHA
estimated the resources necessary to achieve compliance with the
relevant requirements to average about $64 per employee.\549\ This cost
is equivalent to that associated with compliance with existing Sec.
1910.269, as supported by the public record developed during
promulgation of that standard (59 FR 4320). There were no comments on
the PRIA questioning this estimate but OSHA has updated it from $64 in
2005 dollars to $70 in 2009 dollars to account for inflation, using the
Bureau of Economic Analysis' Implicit Price Deflator for Gross Domestic
Product [32].
---------------------------------------------------------------------------
\549\ OSHA derived this cost, which represents a composite of
the various annualized nontraining costs divided by the number of
affected employees, from the regulatory impact analysis supporting
the 1994 Sec. 1910.269 rulemaking.
---------------------------------------------------------------------------
Thus, the total estimated annual costs associated with achieving
compliance with the nontraining requirements of existing Sec. 1910.269
for the construction industry is $0.2 million, as shown in Table 36.
Table 36 also shows the costs of compliance for each affected
industry.\550\
---------------------------------------------------------------------------
\550\ This estimated cost increased over that estimated cost in
the PRIA because OSHA updated the unit cost and the estimates of
power workers in the affected industries (see the approach outlined
under the heading ``Profile of Affected Industries'').
[[Page 20592]]
Table 36--Annual Costs To Comply With Existing Sec. 1910.269 (Other Than Training) for Employees Not Already
Covered by Sec. 1910.269
----------------------------------------------------------------------------------------------------------------
Average
Employees cost per Compliance Annual
Industry code Industry name affected affected rates (%) compliance
(%) employee costs
----------------------------------------------------------------------------------------------------------------
NAICS 234910..................... Water, Sewer, and 5 $70 0/0/0/0 $4,427
Pipeline Construction.
NAICS 234920..................... Power and Communication 5 70 0/0/0/0 121,855
Transmission Line
Construction.
NAICS 234930..................... Industrial Nonbuilding 0 NA NA NA
Structure Construction.
NAICS 234990..................... All Other Heavy 5 70 0/0/0/0 25,941
Construction.
NAICS 235310..................... Electrical Contractors... 5 70 0/0/0/0 76,067
NAICS 235910..................... Structural Steel Erection 0 NA NA NA
Contractors.
NAICS 235950..................... Building Equipment and 0 NA NA NA
Other Machine
Installation Contractors.
NAICS 235990..................... All Other Special Trade 0 NA NA NA
Contractors.
NAICS 221110..................... Electric Power Generation 0 NA NA NA
NAICS 221120..................... Electric Power 0 NA NA NA
Transmission, Control,
and Distribution.
NAICS 2211....................... Major Publicly Owned 0 NA NA NA
Utilities.
Various.......................... Industrial Power 0 NA NA NA
Generators.
SIC 0783......................... Ornamental Shrub and Tree 0 NA NA NA
Services.
---------------------------------------------------
Total........................ ......................... ........... ........... ........... 228,289
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
8. Annual Costs for Required Communications Between Host Employers and
Contract Employers
The final rule requires specific communications between host
employers and contract employers. These requirements would apply for
each project performed by a contractor.\551\ For a complete discussion
of the host-contractor provisions of the final rule, see relevant
discussion for Sec. 1926.950(c) in Section V, Summary and Explanation
of the Final Rule, earlier in this preamble.
---------------------------------------------------------------------------
\551\ Final Sec. 1926.968 defines ``contract employer'' as
``[a]n employer, other than a host employer, that performs work
covered by Subpart V of this part under contract.'' That section
also defines ``host employer'' as ``[a]n employer that operates, or
that controls the operating procedures for, an electric power
generation, transmission, or distribution installation on which a
contract employer is performing work covered by Subpart V of this
part.'' Thus, under the final rule the contract employer (also
called ``contractor'' in the FEA) is not always under contract to a
host employer. However, to simplify the analysis of costs under the
final rule, the FEA assumes that every contract employer is working
under contract to a host employer. This simplifying assumption
should have a negligible effect on costs since contract employers
will almost always be working for host employers and, in the
remaining cases, the host employer and the contract employer (which
is working for a different entity) must still exchange information.
---------------------------------------------------------------------------
Contractors perform an estimated 4,596,731 projects for host
employers annually. Contractors in establishments classified in the
Power and Communication Transmission Line Construction industry perform
about 1,701,656 of those projects, and contractors in establishments
classified in the Electrical Contractors industry perform another
1,247,104 of those projects [5, updated by OSHA].\552\ OSHA estimates
that the requirements for communications between host employers and
contract employers will affect 50 percent of projects performed by
contractors from small establishments and 100 percent of projects
performed by contractors from large establishments. Furthermore, OSHA
estimates that between 50 and 90 percent of these projects are already
in compliance.\553\ This compliance rate results in a total of 932,061
projects that will incur costs under the rule. The final requirements
will not affect projects performed by host employers without the use of
contract employers, so only projects performed by contract employers
result in costs for host employers. To calculate the projects for which
hosts will incur costs, OSHA relied on CONSAD's [5] estimate of the
percentage of projects performed using contractors, as shown in Table
37.
---------------------------------------------------------------------------
\552\ OSHA used CONSAD's approach to estimating the number of
projects. That is, the estimated number of projects per year for a
given industry is equal to the number of crews (that is, the number
of power workers divided by the crew size) multiplied by the number
of projects per crew per day (that is, one project), multiplied by
the number of workdays per year (250). For most industries, OSHA
estimates that a crew consists of three power workers at small
establishments and six power workers at large establishments. For
Ornamental Shrub and Tree Services (SIC 0783), however, OSHA
estimates that a crew consists of two workers at a small
establishment and four workers at a large establishment [5].
\553\ OSHA notes that there are no costs associated with the
provision in the final rule requiring the contract employer and the
host employer to coordinate their work rules and procedures so that
each employee of the contract employer and the host employer is
protected. Because such coordination is essential for the reliable
operation of electric power generation, transmission, and
distribution systems, OSHA anticipates that host employers and
contract employers are virtually in 100-percent compliance already.
---------------------------------------------------------------------------
Some projects will be sufficiently simple, straightforward, and
routine as to avoid the need for additional communication beyond what
was already occurring between host employers and their contractors
before the promulgation of the final rule. The new communication
requirements will not affect an estimated 50 percent of the projects
performed by establishments with fewer than 20 employees [5]. OSHA
determined that these requirements will affect all projects performed
by establishments with 20 or more employees [id.]
OSHA estimated the costs associated with these provisions as
involving resources (including labor costs or other expenditures)
equivalent to 10 minutes of supervisory time each for the host employer
and the contractor on affected projects involving establishments with
fewer than 20 employees and involving resources equivalent to 15
minutes of supervisory time each for the host employer and the
contractor on affected projects involving establishments with 20 or
more employees [5].\554\ OSHA also
[[Page 20593]]
estimates that the average cost of compliance for contractors
associated with the host-contractor provisions will range from $4.87 to
$10.62 per affected project. The corresponding cost of compliance for
utilities (host employers) associated with these requirements range
from $8.43 to $12.65 per affected project.
---------------------------------------------------------------------------
\554\ OSHA's estimates include the time for gathering, as well
as disseminating, the required information. The Agency believes that
host employers will most likely gather the required information for
each contract as a whole, instead of gathering the information for
each project, as this approach to gathering information would be the
most cost-effective approach. Thus, the costs of gathering
information would be distributed over all projects covered by each
contract. Information on the safety aspects of the project should
flow from the purely technical aspects of the project, for which
consultation should be a logical outcome, thereby resulting in
limited and incidental additional burden.
The final rule's time estimates are likely conservative. OSHA
retained its estimates from the proposal. However, OSHA also revised
the host-contractor requirements in the final rule in response to
numerous comments, including comments from the Small Business
Administration's Office of Advocacy (Ex. 0207). The revisions should
lower compliance burdens and reduce costs for host employers and
contract employers.
---------------------------------------------------------------------------
OSHA estimates that the communications required by the final rule
already occur for most affected projects. Employers involved in an
estimated 50 percent of the affected projects performed by smaller
establishments are already in compliance with the final requirements,
and an estimated 75 to 90 percent of the affected projects performed by
larger contractors are also already in compliance. These projects will
incur no additional costs to achieve compliance with the final host-
contractor provisions. No commenter questioned these estimates of
current compliance, originally developed by CONSAD for the PRIA [5].
Thus, OSHA estimates the total annual cost of compliance associated
with the final host-contractor provisions to be approximately $17.8
million, as shown in Table 37. This total represents an increase from
the PRIA due to a general increase in the number of contractor projects
performed annually; furthermore, for reasons discussed in the summary
and explanation for final Sec. 1926.950(c), in Section V, Summary and
Explanation of the Final Rule, earlier in this preamble, the increase
also results from accounting for the percentage of projects affected in
the Ornamental Shrub and Tree Services industry. Table 37 also shows
the costs of compliance for each affected industry.
EEI questioned OSHA's cost estimate for the host-contractor
requirements in the proposed rule (Ex. 0501). EEI's first objection was
that ``CONSAD gave no attention to the host-contractor provisions when
assessing the risk to be addressed by the standard.''
OSHA does not find that the extent to which the host-contractor
provisions obviate risk has any bearing on the reasonableness of the
estimated cost of complying with these provisions.
EEI's second objection was that ``the nature of such communications
varies widely [depending on] the nature of the particular work being
performed, and the relative size of the owners and contractors
involved.''
As explained previously under the summary and explanation for final
Sec. 1926.950(c), in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble, OSHA revised the host-contractor
provisions to more clearly define the information that hosts and
contractors must exchange. With the host-contractor requirements now
more clearly defined, OSHA believes that the 10 to 15 minutes of
supervisory time used to estimate the costs of these provisions are
reasonable. The Agency notes that neither EEI nor any other commenter
provided specific information that would enable the Agency to revise
its estimate.
Table 37--Annual Costs for Required Communications Between Host Employers and Contractors
--------------------------------------------------------------------------------------------------------------------------------------------------------
Projects
Contractor affected Contractor Host % of Host Cost per Cost per Annual
Industry code Industry name projects (%) Compliance projects contractor projects project project compliance
performed small/ rate (%) affected work affected (small (large costs
annually* large est.) est.)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Contractors
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910............. Water, Sewer, and 65,078 50/100 50/50/75/75 16,270 NA NA $7.06 $10.59 $150,214
Pipeline
Construction.
NAICS 234920............. Power and 1,701,656 50/100 65/65/90/90 208,292 NA NA 7.06 10.59 1,891,463
Communication
Transmission Line
Construction.
NAICS 234930............. Industrial 78,017 50/100 50/50/75/75 19,504 NA NA 7.05 10.57 204,286
Nonbuilding
Structure
Construction.
NAICS 234990............. All Other Heavy 410,541 50/100 50/50/75/75 102,635 NA NA 6.97 10.45 894,356
Construction.
NAICS 235310............. Electrical 1,247,104 50/100 50/50/75/75 311,776 NA NA 7.08 10.62 2,702,235
Contractors.
NAICS 235910............. Structural Steel 21,066 50/100 50/50/75/75 5,267 NA NA 7.04 10.57 47,763
Erection
Contractors.
NAICS 235950............. Building Equipment 19,739 50/100 50/50/75/75 4,935 NA NA 7.08 10.62 44,957
and Other Machine
Installation
Contractors.
NAICS 235990............. All Other Special 62,701 50/100 50/50/75/75 15,675 NA NA 6.92 10.39 124,535
Trade Contractors.
SIC 0783................. Ornamental Shrub 990,830 50/100 50/75 247,707 NA NA 4.87 7.30 1,749,688
and Tree Services.
---------------------------------------------------------------------------------------------------------
Contractor Subtotal.. ................... 4,596,731 ......... ........... 932,061 .......... ......... ......... ......... 7,809,497
--------------------------------------------------------------------------------------------------------------------------------------------------------
Host Employers
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 221110............. Electric Power .......... ......... ........... .......... 23 217,357 8.43 12.65 2,397,541
Generation.
NAICS 221120............. Electric Power .......... ......... ........... .......... 62 579,649 8.43 12.65 6,393,786
Transmission,
Control, and
Distribution.
[[Page 20594]]
NAICS 2211............... Major Publicly .......... ......... ........... .......... 6 51,823 8.43 12.65 571,626
Owned Utilities.
Various.................. Industrial Power .......... ......... ........... .......... 9 83,233 NA 12.65 648,391
Generators.
---------------------------------------------------------------------------------------------------------
Various Host Employer ................... .......... ......... ........... .......... .......... 932,061 ......... ......... 10,011,344
Subtotal.
---------------------------------------------------------------------------------------------------------
Total................ ................... .......... ......... ........... .......... .......... 932,061 ......... ......... 17,820,841
--------------------------------------------------------------------------------------------------------------------------------------------------------
* The table excludes projects performed directly by host employer utilities as they do not involve communications between host employers and
contractors. The costs to utilities consist of costs to communicate with contractors on the projects contractors perform for utilities.
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and
large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only
have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
9. Annual Costs Associated With Expanded Requirements for Job Briefings
The final rule expands existing requirements for employers to
conduct job briefings before employees begin work on affected projects.
Specifically, the final rule requires affected employers to provide the
employee in charge of the job with all available information that
relates to the determination of existing characteristics and conditions
that the crew must complete.
OSHA estimates that employers perform 9,953,249 projects in the
construction, utility, power generation, and line-clearance tree-
trimming industries annually [5, updated by OSHA]. Of these employers,
the industries with the highest annual compliance costs, the Power and
Communication Transmission Line Construction industry and the
Electrical Contractors industry, perform an estimated 1,701,656
projects and 1,247,104 projects, respectively (id.). While the final
rule potentially affects 100 percent of all 9,953,249 projects, between
85 and 98 percent of the projects are already in compliance [5].
Employers can achieve compliance with the final rule through the
following small addition to routine communications that already take
place regularly between employers and employees involved in the
affected projects. Specifically, OSHA estimates the costs of compliance
associated with the final job-briefing requirement to involve resources
(including labor costs or other expenditures) equivalent to 5 minutes
of supervisory time and 5 minutes of employee time for each employee on
each affected project [5].\555\
---------------------------------------------------------------------------
\555\ Consistent with the assumption on the number of total
employees per project, the costs also reflect one supervisor per
project, plus two regular employees per project at small
establishments, and five regular employees at large establishments,
except in Ornamental Shrub and Tree Services (SIC 0783), where it is
one regular employee at small establishments and three at large
establishments. OSHA's cost estimate is probably overly
conservative. OSHA believes that it should not, on average, take any
additional time (over the time already required to conduct a job
briefing under existing Sec. 1910.269) for the employee in charge
to brief the rest of the employees about the information the
employer must supply the employee in charge pursuant to the final
rule. In fact, in some cases, the final rule could reduce the time
needed to conduct a job briefing. For example, if the employer tells
the employee in charge that a utility pole on the job is cracked and
that the pole's ability to support additional weight is suspect, the
employee in charge would no longer need to go over the pole
inspection in as much detail, although the employee in charge would
have to discuss pole-bracing procedures, during the job briefing. If
the employer had not reported this information, the employee in
charge would cover the pole inspection, but not bracing procedures,
during the job briefing. However, after the employees discovered the
crack, the employee in charge would need to hold a second job
briefing (and expend additional time) to go over the bracing
procedures.
---------------------------------------------------------------------------
Thus, OSHA estimates that the average cost of compliance associated
with the final requirements for job briefings will be $8.48 to $21.21
per affected project performed by utilities, other power generators,
and construction contractors. The estimated average cost of compliance
for projects performed by establishments in the Ornamental Shrub and
Tree Services industry is about $4.20 to $7.75 per project.
For the PRIA, based on research by CONSAD, OSHA estimated that
employers already provide the required information to the employee in
charge for most affected projects. Commenters on the proposal did not
question these assumptions. OSHA estimates that employers (other than
utilities and other power generators) involved in an estimated 85
percent of the affected projects performed by establishments with fewer
than 20 employees are already in compliance with the final
requirements, while employers (other than utilities and other power
generators) involved in an estimated 95 percent of the affected
projects performed by establishments with 20 or more employees also are
already in compliance with the final requirements [5]. Among utilities
and other power generators, an estimated 95 percent to 98 percent of
the potentially affected projects involve employers already fully in
compliance with the final provisions [id.]. For projects already in
compliance, employers will incur no additional costs to achieve
compliance with the final rule [id.].
The total estimated annual cost of compliance associated with the
final requirement to provide information to the employee in charge is,
thus, approximately $6.7 million, as shown in Table 38. Table 38 also
shows the costs of compliance for each affected industry.
[[Page 20595]]
Table 38--Annual Costs Associated With Job Briefings
--------------------------------------------------------------------------------------------------------------------------------------------------------
Projects Cost per Cost per
Projects affected project project Compliance Annual
Industry code Industry name performed (%) small/ (small (large rate (%) compliance
annually large est.) est.) costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910........................... Water, Sewer, and Pipeline 65,078 100/100 $9.29 $17.92 85/85/95/95 $70,743
Construction.
NAICS 234920........................... Power and Communication 1,701,656 100/100 9.29 17.92 85/85/95/95 1,777,657
Transmission Line
Construction.
NAICS 234930........................... Industrial Nonbuilding 78,017 100/100 9.28 17.92 85/85/95/95 70,999
Structure Construction.
NAICS 234990........................... All Other Heavy Construction.. 410,541 100/100 8.48 15.98 85/85/95/95 424,921
NAICS 235310........................... Electrical Contractors........ 1,247,104 100/100 9.79 19.16 85/85/95/95 1,545,162
NAICS 235910........................... Structural Steel Erection 21,066 100/100 9.77 19.14 85/85/95/95 24,717
Contractors.
NAICS 235950........................... Building Equipment and Other 19,739 100/100 9.79 19.16 85/85/95/95 23,197
Machine Installation
Contractors.
NAICS 235990........................... All Other Special Trade 62,701 100/100 8.58 16.26 85/85/95/95 71,957
Contractors.
NAICS 221110........................... Electric Power Generation..... 1,582,025 100/100 11.01 21.21 95/95/98/98 675,284
NAICS 221120........................... Electric Power Transmission, 2,689,805 100/100 11.01 21.21 95/95/98/98 1,144,815
Control, and Distribution.
NAICS 2211............................. Major Publicly Owned Utilities 360,869 100/100 11.01 21.21 95/98 153,887
Various................................ Industrial Power Generators... 723,820 100/100 21.21 21.21 98 306,992
SIC 0783............................... Ornamental Shrub and Tree 990,830 100/100 4.20 7.75 85/95 407,227
Services.
--------------------------------------------------------------------------------
Total.............................. .............................. 9,953,249 ........... ........... ........... .............. 6,697,557
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and
large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only
have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: CONSAD [5], U.S. Census [43, 44, 45, 46].
10. Costs Associated With Arc-Hazard Assessment
Paragraph (g)(1) of final Sec. 1926.960 requires the employer to
assess employee workplace exposures to hazards from flames or from
electric arcs. Paragraph (g)(2) of final Sec. 1926.960 requires the
employer to make a reasonable estimate, for each exposed employee, of
the incident heat energy associated with hazards from electric arcs.
The FEA estimates the cost for both provisions simultaneously in this
section because, as part of the effort to calculate incident energy,
the employer necessarily must assess the hazards to employees. The FEA
also uses the term ``arc-hazard assessment'' to refer to both
requirements.
For the proposed rule, the PRIA used an approach based on the
CONSAD report [5], calculating annual costs on a per-project and per-
employee basis. Some commenters questioned this approach, which
projected a cost of $2 per project. (See, for example, Exs. 0208,
0505.) OSHA modified the PRIA methodology for arc-hazard assessment and
instead is calculating primarily one-time costs on a per-firm basis.
OSHA modified the methodology because it is not necessary to
recalculate the costs for each project; the Agency believes that,
except with respect to power generation installations as discussed
later, a system-wide calculation is a more logical outcome of the
rule.\556\
---------------------------------------------------------------------------
\556\ Since employers do not need to perform extensive
recalculations of their systems annually, as assumed in the PRIA,
the estimated annualized cost of this provision is substantially
less than the estimated cost in the PRIA.
---------------------------------------------------------------------------
OSHA also is not accounting for costs to contractors in the final
rule (a second modification from the PRIA). The Agency believes that,
as utilities will need to perform the calculations on their own systems
either in-house or using engineering consultants, utilities will
provide information on potential heat energy to contractors, even
though the final rule does not explicitly require utilities to do so.
Otherwise, host employers would incur costs associated with those
estimates twice, once when the host employer generates the estimate and
a second time when the contractor passes the costs of generating the
estimate back to the host employer.
As in the PRIA, OSHA estimates that 75 percent of small utilities
and 85 percent of large utilities already performed the necessary
calculations and will not incur costs under the rule. For the remaining
utilities, which will have to estimate the available heat energy that
would result from electric arcs, the approach will likely vary
depending on the size of the utility. OSHA believes that small
utilities would likely hire a consultant to perform the calculations
for them, while large utilities would likely use commercially available
software and perform the calculations in-house.
OSHA estimates that the 25 percent of small utilities that do not
already perform the calculations will hire a consultant to provide
estimates of incident-heat-energy exposures. OSHA estimates that it
will take a consultant 28 hours to perform the calculations at a rate
of $250 per hour, for an average cost of $7000 per affected utility and
a total of approximately $1.2 million for all affected small
utilities.\557\ When OSHA annualized this cost at 7 percent over 10
years, it results in annualized costs for affected small utilities of
approximately $0.03 million.
---------------------------------------------------------------------------
\557\ While small utilities have the option of using the tables
OSHA provides, this FEA conservatively assumed they will use the
more expensive option of hiring consultants.
---------------------------------------------------------------------------
Large utilities are more likely than small utilities to face
situations not
[[Page 20596]]
covered by the tables in Appendix E. These utilities can perform the
calculations using several different methods. The proposed rule allowed
employers to use Allen Privette's Heat Flux Calculator, a free software
program widely available on the Internet, to perform the calculations.
After considering comments from rulemaking participants, OSHA
determined that the Heat Flux Calculator is not a reasonable method for
estimating incident energy regardless of exposure or voltage. (See the
discussion of final Sec. 1926.960(g)(2) in Section V, Summary and
Explanation of the Final Rule, earlier in this preamble.) Many
utilities already use a more reliable means of calculating incident
heat energy, but some utilities will have to buy software to estimate
incident heat energy. OSHA estimates that 15 percent of large utilities
will need to purchase software, at a cost of approximately $2,500 per
firm [7].
For the large utilities buying software, an engineer will have to
input parameters into the software to determine the incident-heat
energy that would result from electric arcs. These parameters include
fault current, the expected length of the electric arc, the distance
from the arc to the employee, and the clearing time for the fault. OSHA
estimates that performing this task for all affected large-utility
employees will require 500 engineering hours per affected firm, at the
estimated hourly rate for an engineer of $47.17. This determination
results in engineering costs of $25,970 per affected firm, and total
engineering costs for all affected firms of $6.5 million. Consistent
with the ratio of engineering time to clerical time used in the PRIA,
these same firms will also incur clerical costs, equivalent to 25 hours
of clerical time at a wage of $28.75 per hour, or $719 per utility.
This determination results in total clerical costs for all affected
firms of approximately $0.2 million. Summing software, engineering
labor, and clerical labor costs for all affected large firms results in
total costs of $6.7 million and annualized costs of $2.1 million.
TVA estimated that costs should be about $300 per employee (Ex.
0213). The PRIA estimated 2 hours of engineering time per employee and
$2 per project.\558\
---------------------------------------------------------------------------
\558\ OSHA believes that (with the exception of power generation
facilities, as discussed later) it likely overestimated the cost of
performing the calculations, particularly with respect to
distribution installations. This belief is based in part on expert
opinion provided to ERG, which suggested that the calculations would
require substantially fewer hours than indicated by TVA [8].
---------------------------------------------------------------------------
The Agency concluded that, because electric utilities will likely
perform calculations on a per-circuit, rather than per-project or per-
employee, basis and because the number of circuits operated by a
utility is generally proportional to the size of that utility, the
costs should be based on the number of hours the utility will take to
perform the calculations as determined by the size of the utility.
Consequently, the per-employee basis used by TVA and the per-employee
and per-project basis used by the PRIA are generally unsuitable for
estimating costs related to calculating incident energy.
However, TVA's description of the methodology it used in
calculating incident energy suggests that TVA included costs associated
with lowering incident energy at a nuclear power generation plant. As
explained in the summary and explanation for final Sec.
1926.960(g)(5), in Section V, Summary and Explanation of the Final
Rule, earlier in this preamble, OSHA believes that any such measures
requiring substantial expenditures are likely to be necessary only for
electric power generation installations. To account for the costs of
adopting incident-energy-control measures for electric power generation
installations, OSHA included costs for reducing incident-energy
exposures that, when combined with OSHA's estimated costs for
calculating incident energy, correspond to TVA's estimate of $300 per
employee for firms in industries with generation installations.
Thus, OSHA included costs in this FEA to account for additional
engineering controls that employers with power generation installations
might need to implement to reduce the incident energy of particular
circuits to no more than 100 cal/cm\2\ (the maximum level for which
protective clothing and equipment are generally available). Such
engineering controls might include installing current-limiting devices,
resetting circuit breaker trip devices, and using remote control
operating and test equipment.
To estimate the cost of these potential engineering controls, OSHA
relied on the TVA estimate that the arc-hazard assessment will cost
about $300 per employee. For each relevant industry affected by the
need to implement these potential controls (the utilities in the
Electric Power Generation industry (NAICS 221100), all Industrial Power
Generators (Various NAICS), and Major Publicly-Owned Utilities (NAICS
2211) judged to operate power generation installations), TVA's total
estimated costs for the arc-hazard assessment were higher than the
costs estimated by OSHA for this assessment. OSHA attributed the
difference in cost between the two estimates to the additional
engineering controls that OSHA identified for the final rule. TVA
stated in its comments to the proposed rule that TVA based its
estimates ``on all circuits'' (including, presumably, circuits that
require a reduction in incident energy using engineering controls) and
that its estimates did not include the cost of purchasing arc-flash
protective equipment (Ex. 0213).
To account for the additional engineering control costs, OSHA
increased the cost of the arc-hazard assessments (which include the
cost for engineering controls) for utilities having power generation
installations above what OSHA already estimated for the assessment so
that the total averaged $300 per power worker employee, consistent with
TVA's cost estimate. (For example, for a given industry, if the cost of
the arc-hazard assessment, without the engineering controls adjustment,
amounted to $150 per employee, OSHA increased the cost by $150 per
employee to account for the adjustment.) OSHA also assumed that
existing compliance rates associated with these engineering controls
are identical to the compliance rates estimated for the unadjusted arc-
hazard assessment (that is, the compliance rate estimated for the arc-
hazard assessment without the addition of engineering controls).
To calculate the percentage of firms in the Major Publicly-Owned
Utilities industry that operate generating plants (and thus power
generation installations), OSHA first cross-referenced OSHA's estimate
of 277 firms that are in the Major Publicly-Owned Utilities industry
against the 2008 EIA Form 860 database, which provides a nationwide
census of generating plants by owner [49]. This comparison showed that
106 of the firms that are in the Major Publicly-Owned Utilities
industry and that are under the scope of the final rule own generating
plants. OSHA then assumed that the distribution by size of this subset
would mirror that of the entire Major Publicly-Owned Utilities
population, resulting in an estimated 13 small firms and 93 large firms
that are Major Publicly-Owned Utilities with generating facilities.
As indicated in Table 39, the Agency estimates that the annualized
one-time cost for these engineering controls is approximately $26,737
for small firms and $2,123,110 for large firms, for a total of
$2,149,847 for all affected firms.
Summing software costs, engineering labor, clerical labor,
consulting, and incident-energy reduction costs for both
[[Page 20597]]
small and large firms results in total estimated costs for all affected
firms of $10.6 million. When this one-time cost is annualized at a 7-
percent interest rate over 10 years, the resulting annualized costs are
approximately $1.5 million as shown in Table 39. Table 39 also shows
the costs of compliance for each affected industry.
TVA asserted that the costs associated with arc-hazard assessments
recur annually (Ex. 0213). TVA indicated that performing such a
calculation, while time consuming initially, is not nearly as time
consuming when performed on an ongoing basis. TVA suggested the ongoing
cost would be only 3 percent of the initial cost (id.).
As explained later, the Agency took a more conservative approach by
assuming annual ongoing costs of 10 percent of the initial cost. This
approach includes an annual assessment to examine any changes in
conditions and the costs of a potential recalculation of the system.
(See Table 40.)
One commenter suggested that liability costs would rise due to
consultants underestimating incident heat energy (Ex. 0178).
OSHA believes that this comment is speculative and without merit.
Moreover, as a practical matter, the typical consultant would likely
carry personal liability insurance and, therefore, factors this cost
into his or her consulting fees (which the Agency is assuming will be
$250 an hour, on average). Also, the commenter did not establish why
these determinations present a new source of liability, as firms
(whether consultants or utilities) that perform such calculations now
are liable for any flawed estimates given to others.
Another commenter suggested that electrical contractors may find it
especially demanding to comply with the arc-hazard assessment provision
because of the difficulties involved in training a highly mobile
workforce to understand a constantly changing variety of electrical
systems and because of the difficulties resulting from contractors'
working for a variety of utilities (Ex. 0501).
OSHA believes that the commenter's concerns are groundless. First,
as stated earlier, the Agency accounted for any costs related to
training and included in its calculations the costs specific to each
affected industry. Second, as also stated earlier, the Agency expects
that host employers will pass information related to potential heat-
energy hazards to the contractors during the exchange of information
between host employers and contract employers, as doing so is in their
economic self-interest. As such, varying work situations and a mobile
workforce should not pose major issues for contractors.\559\
---------------------------------------------------------------------------
\559\ The commenter also stated that electrical contractors
would incur a special burden in conjunction with the final rule's
arc-flash protective equipment requirements. As discussed later, the
Agency is costing eight pairs of flame-resistant clothing, which
should be sufficient to cover the different situations contractors
might face.
Table 39--Annualized One-Time Costs Associated With Arc-Hazard Assessment
--------------------------------------------------------------------------------------------------------------------------------------------------------
Firms using Incident- Total
Compliance consultant Consulting Total energy annualized
Industry code Industry name rate (%) (% of hours per consulting reduction costs--small
small) firm costs costs firms
--------------------------------------------------------------------------------------------------------------------------------------------------------
Small Firms
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910............................ Water, Sewer, and Pipeline NA NA NA NA NA NA
Construction.
NAICS 234920............................ Power and Communication NA NA NA NA NA NA
Transmission Line Construction.
NAICS 234930............................ Industrial Nonbuilding NA NA NA NA NA NA
Structure Construction.
NAICS 234990............................ All Other Heavy Construction... NA NA NA NA NA NA
NAICS 235310............................ Electrical Contractors......... NA NA NA NA NA NA
NAICS 235910............................ Structural Steel Erection NA NA NA NA NA NA
Contractors.
NAICS 235950............................ Building Equipment and Other NA NA NA NA NA NA
Machine Installation
Contractors.
NAICS 235990............................ All Other Special Trade NA NA NA NA NA NA
Contractors.
NAICS 221110............................ Electric Power Generation...... 75 25 28 $553,000 $25,461 $82,360
NAICS 221120............................ Electric Power Transmission, 75 25 28 563,500 NA 80,230
Control, and Distribution.
NAICS 2211.............................. Major Publicly Owned Utilities. 75 25 28 57,750 1,276 8,404
Various................................. Industrial Power Generators.... NA NA NA NA NA 0
SIC 0783................................ Ornamental Shrub and Tree NA NA NA NA NA NA
Services.
------------------------------------------------------------------------------
Total............................... ............................... ........... ........... ........... 1,174,250 26,737 170,994
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 20598]]
Table 39--Annualized One-Time Costs Associated With Arc-Hazard Assessment
[Continued]
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Firms
purchasing Software Total Firms with Engineering Total Clerical Total Incident- Total
Industry code Industry name Compliance software cost per software engineering hours per engineering hours per clerical energy annualized
rate (%) (% of firm cost hours (% firm costs firm costs reduction costs--large
large) of large) costs firms
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Large Firms
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910................ Water, Sewer, and NA NA NA NA NA NA NA NA NA NA NA
Pipeline Construction.
NAICS 234920................ Power and Communication NA NA NA NA NA NA NA NA NA NA NA
Transmission Line
Construction.
NAICS 234930................ Industrial Nonbuilding NA NA NA NA NA NA NA NA NA NA NA
Structure Construction.
NAICS 234990................ All Other Heavy NA NA NA NA NA NA NA NA NA NA NA
Construction.
NAICS 235310................ Electrical Contractors... NA NA NA NA NA NA NA NA NA NA NA
NAICS 235910................ Structural Steel Erection NA NA NA NA NA NA NA NA NA NA NA
Contractors.
NAICS 235950................ Building Equipment and NA NA NA NA NA NA NA NA NA NA NA
Other Machine
Installation Contractors.
NAICS 235990................ All Other Special Trade NA NA NA NA NA NA NA NA NA NA NA
Contractors.
NAICS 221110................ Electric Power Generation 85 15 $2,500 $116,250 15 500 $1,207,532 25 $33,424 $1,388,374 $390,909
NAICS 221120................ Electric Power 85 15 2,500 341,250 15 500 3,544,692 25 98,115 NA 567,240
Transmission, Control,
and Distribution.
NAICS 2211.................. Major Publicly Owned 85 15 2,500 91,500 15 500 950,445 25 26,308 82,382 163,825
Utilities.
Various..................... Industrial Power 85 15 2,500 73,875 15 500 767,367 25 21,240 652,353 215,679
Generators.
SIC 0783.................... Ornamental Shrub and Tree NA NA NA NA NA NA NA NA NA NA NA
Services.
----------------------------------------------------------------------------------------------------------------------------------------
Total................... ......................... .......... .......... .......... 622,875 ........... ........... 6,470,036 .......... 179,088 2,123,110 1,337,652
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 20599]]
Table 39--Annualized One-Time Costs Associated With Arc-Hazard
Assessment
[Continued]
------------------------------------------------------------------------
Total
annualized
Industry code Industry name costs--all
firms
------------------------------------------------------------------------
All Firms
------------------------------------------------------------------------
NAICS 234910.................. Water, Sewer, and Pipeline NA
Construction.
NAICS 234920.................. Power and Communication NA
Transmission Line
Construction.
NAICS 234930.................. Industrial Nonbuilding NA
Structure Construction.
NAICS 234990.................. All Other Heavy NA
Construction.
NAICS 235310.................. Electrical Contractors..... NA
NAICS 235910.................. Structural Steel Erection NA
Contractors.
NAICS 235950.................. Building Equipment and NA
Other Machine Installation
Contractors.
NAICS 235990.................. All Other Special Trade NA
Contractors.
NAICS 221110.................. Electric Power Generation.. 473,269
NAICS 221120.................. Electric Power 647,470
Transmission, Control, and
Distribution.
NAICS 2211.................... Major Publicly Owned 172,228
Utilities.
Various....................... Industrial Power Generators 215,679
SIC 0783...................... Ornamental Shrub and Tree NA
Services.
------------
Total..................... ........................... 1,508,646
------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to
rounding.
(2) ``NA'' = Not Applicable.
(3) All Industrial Power Generators are large establishments.
Sources: ERG estimates, Cress [7], U.S. Census [43, 44, 45, 46].
OSHA also accounted for the periodic costs associated with updating
arc-hazard assessments, as necessary. As explained in discussion of
final Sec. 1926.960(g)(2) in Section V, Summary and Explanation of the
Final Rule, earlier in this preamble, while commenters' concerns that
employers would need to constantly update their incident-energy
estimates are baseless, periodic updates may be necessary under certain
limited circumstances. As mentioned earlier, OSHA estimates that this
periodic labor cost is equal to 10 percent of the total one-time
consulting, engineering, and clerical costs indicated in Table 39. When
OSHA annualized the present value of this recurring labor cost \560\ at
7 percent over 10 years, total annualized costs for all affected
industries are $0.7 million. When OSHA included these periodic costs
with the one-time arc-hazard assessment costs calculated earlier, total
annualized arc-hazard assessment costs are approximately $2.2 million,
as shown in Table 40.
---------------------------------------------------------------------------
\560\ OSHA computed the present value for 9 years of costs,
beginning with the year after the arc-hazard assessment provision
goes into effect and lasting through year 10.
Table 40--Total Annualized Costs Associated With Arc-Hazard Assessment
----------------------------------------------------------------------------------------------------------------
Total
Annual labor Present value Total annualized arc-
Industry code Industry name costs (years 2- of labor costs annualized hazard
10) (years 2-10) updating cost assessment
costs
----------------------------------------------------------------------------------------------------------------
NAICS 234910............... Water, Sewer, and NA NA NA NA
Pipeline
Construction.
NAICS 234920............... Power and NA NA NA NA
Communication
Transmission Line
Construction.
NAICS 234930............... Industrial NA NA NA NA
Nonbuilding
Structure
Construction.
NAICS 234990............... All Other Heavy NA NA NA NA
Construction.
NAICS 235310............... Electrical NA NA NA NA
Contractors.
NAICS 235910............... Structural Steel NA NA NA NA
Erection
Contractors.
NAICS 235950............... Building Equipment NA NA NA NA
and Other Machine
Installation
Contractors.
NAICS 235990............... All Other Special NA NA NA NA
Trade Contractors.
NAICS 221110............... Electric Power $179,396 $1,092,340 $155,525 $628,793
Generation.
NAICS 221120............... Electric Power 420,631 2,561,221 364,660 1,012,130
Transmission,
Control, and
Distribution.
NAICS 2211................. Major Publicly 103,450 629,909 89,685 261,913
Owned Utilities.
Various.................... Industrial Power 78,861 480,183 68,367 284,046
Generators.
SIC 0783................... Ornamental Shrub NA NA NA NA
and Tree Services.
---------------------------------------------------------------
Total.................. ................... 782,337 4,763,654 678,237 2,186,883
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
Source: ERG estimate.
[[Page 20600]]
Costs for Providing Arc-Flash Protective Equipment
The final rule requires affected employers to ensure that employees
exposed to certain hazards wear flame-resistant clothing. The final
rule also requires employers to ensure that each employee exposed to
electric-arc hazards wears clothing with an arc rating greater than or
equal to the applicable estimate of incident heat energy. Generally,
the arc-rated clothing must cover the employee's entire body, although
there are limited situations in which the final rule does not require
arc-rated protection for the employee's hands, feet, or head. As
previously mentioned in this analysis, OSHA uses the term ``flame-
resistant clothing'' to refer generally to the flame-resistant and arc-
rated clothing, and the term ``arc-flash protective equipment'' to
refer to the flame-resistant and arc-rated clothing and equipment,
required by Sec. 1926.960(g).
OSHA estimated the average costs associated with providing the
clothing that will be necessary to achieve full compliance with the
final rule to involve resources equivalent to those associated with the
following case example. An employer could generally achieve compliance
with the final rule's clothing provisions by purchasing eight sets of
flame-resistant clothing per employee and one switching coat or flash
suit for every three employees.
OSHA estimated a single set of flame-resistant clothing to cost
$191.75 [13]; and, with eight sets provided for each employee (at a
total cost of $1,534.00 per employee), the Agency assumed that the
useful life of this apparel was 4 years [5]. OSHA estimated a switching
coat or flash suit to cost about $226.00 [19] and to have an expected
life of 10 years [5]. Because use of the switching coat or flash suit
will be intermittent, OSHA estimated that employers will need to
provide only one switching coat or flash suit for every three affected
employees [5].
Frank Brockman of the Farmers Rural Electric Cooperative
Corporation commented on the costs of flame-resistant apparel (Ex.
0173). Mr. Brockman estimated that the cost of flame-resistant clothing
would be in excess of $1,000 per employee.
OSHA notes that the cost estimate used in this FEA ($1,534.00 per
employee for flame-resistant clothing exclusive of switching coats) is
consistent with Mr. Brockman's estimate.
Employers generally will substitute flame-resistant clothing for
clothing that the employee or the employer would already be providing.
OSHA did not include in this analysis the savings associated with
employees' no longer needing to purchase and launder the clothing that
employees would otherwise wear.
The final rule does not require employers to launder protective
clothing for employees. To the extent that employers choose to begin
laundering clothing or provide laundering services for employees in
conjunction with providing flame-resistant clothing, the cost is not
attributable to this final rule; and OSHA regards any such costs as
transfers from employers to employees rather than additional costs to
society.
Based on research conducted by CONSAD, OSHA estimates that most
establishments in all affected industries already provide employees
with flame-resistant clothing that fully complies with the requirements
of the final rule [5]. These establishments, therefore, will incur no
additional costs to achieve compliance with the final rule's
requirements for flame-resistant clothing.
For each affected industry, OSHA estimated rates of current
compliance with the final requirements to provide arc-rated clothing.
Within each industry, the Agency estimated rates of current compliance
separately for establishments based on their size. Among construction
contractors, the estimated average rate of current compliance for
establishments with fewer than 20 employees is 50 percent. The average
rate of current compliance among construction-contractor establishments
with 20 or more employees is an estimated 75 percent. Among electric
utilities and other electric power generators, current compliance is an
estimated 80 percent for establishments with fewer than 20 employees
and 90 percent for establishments with 20 or more employees [5].
In his comments, Frank Brockman of the Farmers Rural Electric
Cooperatives Corporation estimated that the flame-resistant clothing
provision of the rule would affect 25 percent of the relevant
workforce, for an implied compliance rate of 75 percent (Ex. 0173).
This estimate is similar to the compliance estimates developed by
CONSAD [5], which range from 50 percent to 90 percent depending on the
industry and establishment size, for an industry-wide average of 78-
percent compliance.
The total estimated annualized cost of compliance for providing
flame-resistant clothing is approximately $15.6 million, as shown in
Table 41. The total estimated annualized cost of compliance for
providing switching coats or flash suits is approximately $0.4 million
as shown in Table 42. Table 41 and Table 42 also show the costs of
compliance for each affected industry. Together, the total estimated
annualized cost of providing flame-resistant apparel and switching
coats is approximately $16.0 million.
In addition to clothing and switching coats or flash suits, the
final rule requires the provision of face and head protection for
workers in certain circumstances, typically when the workers perform
energized work on equipment in enclosures and when work involves
exposures to three-phase arcs. OSHA did not estimate costs in
connection with face and head protection for the PRIA. To estimate the
number of affected Electrical Power-Line Installers and Repairers (SOC
49-9051) for the final rule, OSHA calculated the number of line
installers and repairers (that is, 51,440) as a percentage of total
employment in NAICS 221100--Electric Power Generation, Transmission and
Distribution (that is, 395,570) [39, 40], and assumed that this
percentage (that is, 13 percent) was similar across all affected NAICS.
OSHA believes that none of these workers currently use arc-rated face
and head protection. To estimate the number of affected Electrical and
Electronics Repairers working in generating stations, substations, and
in-service relays (SOC 49-2095), OSHA calculated the number of
Electrical and Electronics Repairers (that is, 17,240) as a percentage
of total employment in NAICS 221100--Electric Power Generation,
Transmission and Distribution (that is, 395,570) [40, 41] and assumed
that this percentage (that is, 4 percent) was similar across all
affected NAICSs. OSHA believes that the use of arc-rated face and head
protection is fairly common by these workers and estimates current
compliance among the affected industry groups to range from 50 to 90
percent (equivalent to the compliance rates for flame-resistant
clothing (Table 41) and switching coats or flash suits (Table 42).
Based on publicly available information from vendors of electrical
protective equipment, OSHA estimates that a faceshield costs $86.50
(with a useful life of 2 years), and that head protection such as a
balaclava costs $29.75 (with a useful life of 2 years) [11, 12].
Testimony suggesting that faceshields might run $60 and that balaclava
might run $30 corroborates these cost estimates (Tr. 479).
When OSHA annualized the costs of arc-rated face and head
protection at a 7-percent interest rate over the useful
[[Page 20601]]
life of the equipment, the resulting total estimated costs are
approximately $0.9 million for faceshields and $0.3 million for head
protection, as shown in Table 43 and Table 44, and Table 45 and Table
46, respectively. These tables also show the costs of compliance for
each affected industry.
Summing the costs for flame-resistant clothing, switching coats or
flash suits, faceshields, and head protection results in total
estimated annualized costs of approximately $17.2 million.\561\
---------------------------------------------------------------------------
\561\ While the final rule added some minor cost elements to the
costs estimated in the proposal, the higher estimated cost of
protective clothing in the FEA, relative to the PRIA, is due
primarily to the higher estimated unit cost for the eight pairs of
flame-resistant clothing.
---------------------------------------------------------------------------
Using Mr. Brockman's (Ex. 0173) approach to calculating costs for
flame-resistant clothing, along with OSHA's estimate of the number of
affected workers, results in a ``Brockman'' estimate of $48.9
million.\562\ However, Mr. Brockman did not annualize his estimated
costs. Doing so using an interest rate of 7 percent over the 4-year
expected life of flame-resistant clothing \563\ results in an
annualized cost estimate of $14.4 million. OSHA notes that this
estimate is less than both OSHA's estimate of annualized costs for
flame-resistant clothing alone $15.6 million) and OSHA's estimate of
annualized costs for all arc-flash protective equipment ($17.3
million). As such, OSHA's estimate is entirely reasonable.
---------------------------------------------------------------------------
\562\ In his comments, Mr. Brockman calculated costs for workers
in all affected establishments. This approach was erroneous,
however, because the protective-clothing provisions of the final
rule do not cover employees in the Ornamental Shrub and Tree
Services industry. OSHA excluded the tree-care employees from Mr.
Brockman's calculation to arrive at a corrected estimate, using Mr.
Brockman's analysis, of $48.9 million.
\563\ Mr. Brockman apparently estimated a cost for flame-
resistant clothing only, but not other equipment such as switching
coats or flash suits, as Mr. Brockman's estimate referred only to
OSHA's proposed 4-year useful-life estimate for flame-resistant
clothing, not OSHA's proposed 10-year useful-life estimate for
switching coats or flash suits (Ex. 0173; 70 FR 34915-34916).
---------------------------------------------------------------------------
One commenter emphasized that workers typically wear multiple
layers of clothing and complained that the proposal would require
additional costs for the various layers of clothing (Ex. 0186).
The final rule clarifies that only the outer layer of clothing must
be flame-resistant.
Another commenter suggested the cost analysis should account for
``selecting and fitting'' of apparel (Ex. 0240).
The commenter's use of the terms ``selecting and fitting'' here is
somewhat ambiguous; in any event, the Agency already accounted for the
key informational element in selecting and fitting apparel--the arc-
hazard assessment. OSHA believes that once employers perform this
assessment, any other elements of selecting and fitting clothing (such
as selecting brand or vendor or size) is a negligible part of the
overall cost.
Some commenters argued that flame-resistant clothing required
special laundering and that this would be an additional cost. (See, for
example, Ex. 0186.)
OSHA concludes that there is no additional cost associated with
laundering the flame-resistant clothing required by the final rule.
First, as stated, the final rule does not require employers to launder
protective clothing for employees; and, therefore, while employers may
choose to launder protective clothing for their employees, the rule
does not impose the cost of laundering on employers. Second, according
to the record, employers or their employees can generally follow the
manufacturers' care instructions that come with the clothing (Tr. 305--
306, 1373--1374), and there is generally no additional cost to
employees over that of laundering normal (that is, non-flame-resistant)
clothing. Even if employees needed some training on how to care for
flame-resistant clothing to ensure that the clothing does not lose its
flame-resistant properties (as some commenters argued (Ex. 0186)), the
training provisions of the final rule (costed previously in this
analysis) would cover this cost (that is, the Agency assumes all
employers will give their employees the requisite training to come into
compliance with the standard).
One commenter argued that the life of flame-resistant clothing was
less than the 4-year period used by OSHA in its calculations (Ex.
0173). A witness at the 2006 public hearing testified that the life of
flame-resistant clothing varied considerably and might well last more
than 4 years; this witness spoke of the enhanced durability of newer
flame-resistant materials that were emerging at the time of the hearing
(Tr. 1374). (See, also, Tr. 1192.) One commenter believed that OSHA
should assume that employees require a slightly larger number of sets
of clothing (Ex. 0186). Other commenters stated that less clothing
would be adequate (Ex. 0099; Tr. 387, 828, 1374). Another commenter
mentioned a possible range of 5 to 14 sets (Tr. 309).\564\ Other
commenters stated that the estimate does not take into account all
types of clothing required, such as winter wear (see, for example, Ex.
0173).
---------------------------------------------------------------------------
\564\ OSHA examined the effect of changing the costs for flame-
resistant clothing using either end of this range--the costs range
from $9.8 million for 5 sets to $27.3 million for 14 sets (with
OSHA's estimate of $15.6 million for 8 sets between the two ends).
As discussed under the heading ``Economic Feasibility and Impacts,''
later in this section of the preamble, costs must increase
substantially beyond this range to raise an issue regarding economic
feasibility.
---------------------------------------------------------------------------
OSHA notes that its estimate of eight sets is in the middle of the
number of sets recommended by the commenters. Moreover, as indicated in
the PRIA, OSHA significantly increased its initial estimate of clothing
costs in response to comments from SERs during the SBREFA Panel
process. For the FEA, the Agency is basing its estimates on a cost of
$1,534.00 per employee for eight sets of flame-resistant clothing
(using the estimated cost of $191.75 per set), or on an annualized cost
of approximately $452.88 per employee. The Agency believes this final
estimate is reasonable and captures the average cost of all flame-
resistant clothing required by the new provisions of the final
standard. In this regard, the record indicates that annual employee
stipends to cover all flame-resistant clothing typically run $125--250
(Tr. 828). This evidence supports the conclusion that OSHA's estimate
is reasonable, if not conservative.
[[Page 20602]]
Table 41--Annualized Costs Associated With Providing Flame-Resistant Clothing
----------------------------------------------------------------------------------------------------------------
Useful
Sets of life of
Employees Compliance FRC Cost per FRC with Annualized
Industry code Industry name affected rates (%) provided set of 8 sets/ compliance
(%) per FRC employee costs
employee (years)
----------------------------------------------------------------------------------------------------------------
NAICS 234910............ Water, Sewer, 100 50/50/75/75 8 $191.75 4 $176,836
and Pipeline
Construction.
NAICS 234920............ Power and 100 50/50/75/75 8 191.75 4 4,623,876
Communication
Transmission
Line
Construction.
NAICS 234930............ Industrial 100 50/50/75/75 8 191.75 4 211,993
Nonbuilding
Structure
Construction.
NAICS 234990............ All Other Heavy 100 50/50/75/75 8 191.75 4 1,115,554
Construction.
NAICS 235310............ Electrical 100 50/50/75/75 8 191.75 4 3,388,729
Contractors.
NAICS 235910............ Structural 100 50/50/75/75 8 191.75 4 57,243
Steel Erection
Contractors.
NAICS 235950............ Building 100 50/50/75/75 8 191.75 4 53,637
Equipment and
Other Machine
Installation
Contractors.
NAICS 235990............ All Other 100 50/50/75/75 8 191.75 4 170,375
Special Trade
Contractors.
NAICS 221110............ Electric Power 100 80/80/90/90 8 191.75 4 1,719,508
Generation.
NAICS 221120............ Electric Power 100 80/80/90/90 8 191.75 4 2,923,654
Transmission,
Control, and
Distribution.
NAICS 2211.............. Major Publicly 100 80/90 8 191.75 4 392,232
Owned
Utilities.
Various................. Industrial 100 90 8 191.75 4 786,729
Power
Generators.
SIC 0783................ Ornamental NA NA NA NA NA NA
Shrub and Tree
Services.
----------------------------------------------------------------------
Total............... ............... ......... ............ ......... ......... ......... 15,620,365
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: CONSAD [5], Grainger [13], U.S. Census [43, 44, 45, 46].
Table 42--Annualized Costs Associated With Providing Switching Coats or Flash Suits
----------------------------------------------------------------------------------------------------------------
Useful
Switching Cost per life of
Employees coat or switching switching Annualized
Industry code Industry name affected Compliance flash coat or coat or compliance
(%) rates (%) suit per flash flash costs
employee suit suit
(years)
----------------------------------------------------------------------------------------------------------------
NAICS 234910............ Water, Sewer, 100 50/50/75/75 0.33 $226.00 10 $4,146
and Pipeline
Construction.
NAICS 234920............ Power and 100 50/50/75/75 0.33 226.00 10 108,414
Communication
Transmission
Line
Construction.
NAICS 234930............ Industrial 100 50/50/75/75 0.33 226.00 10 4,971
Nonbuilding
Structure
Construction.
NAICS 234990............ All Other Heavy 100 50/50/75/75 0.33 226.00 10 26,156
Construction.
NAICS 235310............ Electrical 100 50/50/75/75 0.33 226.00 10 79,454
Contractors.
NAICS 235910............ Structural 100 50/50/75/75 0.33 226.00 10 1,342
Steel Erection
Contractors.
NAICS 235950............ Building 100 50/50/75/75 0.33 226.00 10 1,258
Equipment and
Other Machine
Installation
Contractors.
NAICS 235990............ All Other 100 50/50/75/75 0.33 226.00 10 3,995
Special Trade
Contractors.
NAICS 221110............ Electric Power 100 80/80/90/90 0.33 226.00 10 40,317
Generation.
NAICS 221120............ Electric Power 100 80/80/90/90 0.33 226.00 10 68,550
Transmission,
Control, and
Distribution.
NAICS 2211.............. Major Publicly 100 80/90 0.33 226.00 10 9,197
Owned
Utilities.
Various................. Industrial 100 90 0.33 226.00 10 18,446
Power
Generators.
SIC 0783................ Ornamental NA NA NA NA NA NA
Shrub and Tree
Services.
----------------------------------------------------------------------
Total............... ............... ......... ............ ......... ......... ......... 366,245
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: CONSAD [5], Lab Safety Supply [18], U.S. Census [43, 44, 45, 46].
[[Page 20603]]
Table 43--Annualized Costs Associated With Providing Arc-Rated Faceshield for Electrical Power-Line Installers
and Repairers
----------------------------------------------------------------------------------------------------------------
Useful life
Employees Cost per of Compliance Annualized
Industry code Industry name affected faceshield faceshield rate (%) compliance
(%) (years) costs
----------------------------------------------------------------------------------------------------------------
NAICS 234910............... Water, Sewer, and 0 NA 2 NA NA
Pipeline
Construction.
NAICS 234920............... Power and 13 $86.50 2 0/0/0/0 $216,130
Communication
Transmission Line
Construction.
NAICS 234930............... Industrial 0 NA NA NA NA
Nonbuilding
Structure
Construction.
NAICS 234990............... All Other Heavy 0 NA NA NA NA
Construction.
NAICS 235310............... Electrical 0 NA NA NA NA
Contractors.
NAICS 235910............... Structural Steel 0 NA NA NA NA
Erection
Contractors.
NAICS 235950............... Building Equipment 0 NA NA NA NA
and Other Machine
Installation
Contractors.
NAICS 235990............... All Other Special 0 NA NA NA NA
Trade Contractors.
NAICS 221110............... Electric Power 13 86.50 2 0/0/0/0 233,674
Generation.
NAICS 221120............... Electric Power 13 86.50 2 0/0/0/0 399,296
Transmission,
Control, and
Distribution.
NAICS 2211................. Major Publicly 13 86.50 2 0/0 53,391
Owned Utilities.
Various.................... Industrial Power 0 NA NA NA NA
Generators.
SIC 0783................... Ornamental Shrub 0 NA NA NA NA
and Tree Services.
----------------------------------------------------------------
Total.................. .................. ........... ........... ........... ........... 902,492
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: BLS [39, 40], Grainger [11], U.S. Census [43, 44, 45, 46].
Table 44--Annualized Costs Associated With Providing Arc-Rated Faceshield for Electrical and Electronics
Repairers Working in Generating Stations, Substations, and in-Service Relays
----------------------------------------------------------------------------------------------------------------
Useful life
Employees Cost per of Compliance Annualized
Industry code Industry name affected faceshield faceshield rate (%) compliance
(%) (years) costs
----------------------------------------------------------------------------------------------------------------
NAICS 234910............... Water, Sewer, and 0 NA NA NA NA
Pipeline
Construction.
NAICS 234920............... Power and 4 $86.50 2 50/50/75/75 $21,289
Communication
Transmission Line
Construction.
NAICS 234930............... Industrial 0 NA NA NA NA
Nonbuilding
Structure
Construction.
NAICS 234990............... All Other Heavy 0 NA NA NA NA
Construction.
NAICS 235310............... Electrical 0 NA NA NA NA
Contractors.
NAICS 235910............... Structural Steel 0 NA NA NA NA
Erection
Contractors.
NAICS 235950............... Building Equipment 0 NA NA NA NA
and Other Machine
Installation
Contractors.
NAICS 235990............... All Other Special 0 NA NA NA NA
Trade Contractors.
NAICS 221110............... Electric Power 4 86.50 2 80/80/90/90 7,917
Generation.
NAICS 221120............... Electric Power 4 86.50 2 80/80/90/90 13,461
Transmission,
Control, and
Distribution.
NAICS 2211................. Major Publicly 4 86.50 2 80/90 1,806
Owned Utilities.
Various.................... Industrial Power 0 NA NA NA NA
Generators.
SIC 0783................... Ornamental Shrub 0 NA NA NA NA
and Tree Services.
----------------------------------------------------------------
Total.................. .................. ........... ........... ........... ........... 44,472
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: BLS [40, 41], Grainger [11], U.S. Census [43, 44, 45, 46].
Table 45--Annualized Costs Associated With Providing Arc-Rated Head Protection for Electrical Power-Line
Installers and Repairers
----------------------------------------------------------------------------------------------------------------
Useful life
Employees Cost per of Compliance Annualized
Industry code Industry name affected balaclava balaclava rate (%) compliance
(%) (years) costs
----------------------------------------------------------------------------------------------------------------
NAICS 234910............... Water, Sewer, and 0 NA NA NA NA
Pipeline
Construction.
NAICS 234920............... Power and 13 $29.75 2 0/0/0/0 $74,334
Communication
Transmission Line
Construction.
[[Page 20604]]
NAICS 234930............... Industrial 0 NA NA NA NA
Nonbuilding
Structure
Construction.
NAICS 234990............... All Other Heavy 0 NA NA NA NA
Construction.
NAICS 235310............... Electrical 0 NA NA NA NA
Contractors.
NAICS 235910............... Structural Steel 0 NA NA NA NA
Erection
Contractors.
NAICS 235950............... Building Equipment 0 NA NA NA NA
and Other Machine
Installation
Contractors.
NAICS 235990............... All Other Special 0 NA NA NA NA
Trade Contractors.
NAICS 221110............... Electric Power 13 29.75 2 0/0/0/0 80,368
Generation.
NAICS 221120............... Electric Power 13 29.75 2 0/0/0/0 137,330
Transmission,
Control, and
Distribution.
NAICS 2211................. Major Publicly 13 29.75 2 0/0 18,363
Owned Utilities.
Various.................... Industrial Power 0 NA NA NA NA
Generators.
SIC 0783................... Ornamental Shrub 0 NA NA NA NA
and Tree Services.
----------------------------------------------------------------
Total.................. .................. ........... ........... ........... ........... 310,395
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments. respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: BLS [39, 40], Grainger [12], U.S. Census [43, 44, 45, 46].
Table 46--Annualized Associated With Providing Arc-Rated Head Protection for Electrical and Electronics
Repairers Working in Generating Stations, Substations, and In-Service Relays
----------------------------------------------------------------------------------------------------------------
Useful life
Employees Cost per of Compliance Annualized
Industry code Industry name affected balaclava balaclava rate (%) compliance
(%) (years) costs
----------------------------------------------------------------------------------------------------------------
NAICS 234910.............. Water, Sewer, and 0 NA NA NA NA
Pipeline
Construction.
NAICS 234920.............. Power and 4 $29.75 2 50/50/75/75 $7,322
Communication
Transmission Line
Construction.
NAICS 234930.............. Industrial 0 NA NA NA NA
Nonbuilding
Structure
Construction.
NAICS 234990.............. All Other Heavy 0 NA NA NA NA
Construction.
NAICS 235310.............. Electrical 0 NA NA NA NA
Contractors.
NAICS 235910.............. Structural Steel 0 NA NA NA NA
Erection
Contractors.
NAICS 235950.............. Building Equipment 0 NA NA NA NA
and Other Machine
Installation
Contractors.
NAICS 235990.............. All Other Special 0 NA NA NA NA
Trade Contractors.
NAICS 221110.............. Electric Power 4 29.75 2 80/80/90/90 2,723
Generation.
NAICS 221120.............. Electric Power 4 29.75 2 80/80/90/90 4,630
Transmission,
Control, and
Distribution.
NAICS 2211................ Major Publicly 4 29.75 2 80/90 621
Owned Utilities.
Various................... Industrial Power 0 NA NA NA NA
Generators.
SIC 0783.................. Ornamental Shrub 0 NA NA NA NA
and Tree Services.
-----------------------------------------------------------------
Total................. .................. ........... ........... ........... ............ 15,295
----------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments,
large unionized establishments, and large nonunionized establishments, respectively. Major Publicly Owned
Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small
and large establishments, and Industrial Power Generators only have a compliance rate for large
establishments.
Sources: BLS [40, 41], Grainger [12], U.S. Census [43, 44, 45, 46].
12. Annual Costs for Providing Harnesses for Fall Arrest in Aerial
Lifts
Under the final rule, employees in aerial lifts performing work
covered by Sec. 1910.269 will no longer be able to use body belts as
part of fall arrest systems and instead must use harnesses. However,
OSHA estimates that while the final rule affects employees of
construction contractors or utilities, employers in these industries
are in 100-percent compliance with the final rule. Employers already
must use harnesses for equivalent work in construction (see Sec.
1926.502(d) and the discussion of final Sec. 1926.954(b) in Section V,
Summary and Explanation of the Final Rule, earlier in this preamble),
and employers in these industries perform construction work. Moreover,
research conducted by CONSAD reveals that establishments in these
industries already provide employees with harnesses as required by the
final rule [5]. (To simplify analysis, Table 47 treats the costs for
all industries other than Industrial Power Generators and Ornamental
Shrub and Tree Services as not applicable.)
[[Page 20605]]
OSHA estimates that employers in the Industrial Power Generators
and Ornamental Shrub and Tree Services industries will incur costs
under the final rule. OSHA bases its cost estimates on CONSAD's finding
that, unlike the other industries, a substantial portion of
establishments in the Industrial Power Generators and Ornamental Shrub
and Tree Services industries do not provide their workers with
harnesses [5].\565\
---------------------------------------------------------------------------
\565\ This estimate may be an overestimate. First, the pattern
of providing harnesses to employees may now differ from what CONSAD
observed in 2005. Second, as explained earlier in this analysis,
since repair or maintenance work and construction work are often
identical, companies are not likely to restrict themselves to only
repair or maintenance work, or to only construction work, with
regard to potential jobs involving electric power generation,
transmission, and distribution. Therefore, employers that are in the
Industrial Power Generators industry, that perform construction
work, and that are not providing harnesses to their employees may
simply be out of compliance with the existing construction
requirement. OSHA's analysis assumes that employers in the
Ornamental Shrub and Tree Services industry do not perform
construction work. To the extent that these employees do perform
construction work, as during site-clearing operations, Sec.
1926.502(d) currently requires harnesses when employees are
performing this work from aerial lifts. Consequently, OSHA estimates
of current compliance in this industry also should be conservative.
---------------------------------------------------------------------------
For employers in the Industrial Power Generators industry, the
harness provisions would affect an estimated 67 percent of the
employees who perform electric power generation, transmission, and
distribution work [5]. Among employees in the Ornamental Shrub and Tree
Services industry who perform line-clearance tree-trimming operations,
these provisions affect an estimated 50 percent of the workforce (id.).
OSHA estimated the rates of current compliance with the final
requirements for each affected industry. The Agency estimated the
average rate of compliance currently among employers in the Industrial
Power Generators industry, which have employees potentially affected by
the final rule, to be 75 percent. Similarly, among employees performing
line-clearance tree-trimming operations, OSHA estimated current
compliance to be 25 percent for establishments with fewer than 20
employees and 50 percent for establishments with 20 or more employees
[5]. OSHA concludes that this estimate is reasonable. While one
commenter questioned this estimate for line-clearance tree trimmers
(Ex. 0174), another commenter confirmed that it was generally accurate
(Ex. 0419).
The Agency estimated the average cost associated with providing a
harness instead of a body belt to be about $69 per affected employee
[19, 20].\566\ When OSHA annualized the costs of compliance for
providing harnesses for fall arrest in aerial lifts at a 7-percent
interest rate over the useful life of the equipment (5 years), the
resulting total estimated annualized cost is approximately $0.1
million, as shown in Table 47. Table 47 also shows the costs of
compliance for each affected industry.
---------------------------------------------------------------------------
\566\ In the PRIA, OSHA estimated that the average cost
associated with providing a harness instead of a belt was about $100
per affected employee (70 FR 34917). OSHA's new estimate reflects
data showing that the cost differential between harnesses and belts
fell between the time of the PRIA and the FEA.
---------------------------------------------------------------------------
While one commenter indicated that the cost would be several times
larger than OSHA estimated, the commenter failed to annualize the costs
associated with providing harnesses (Ex. 0174). The commenter also
failed to account for the manner in which OSHA estimated the percentage
of employees affected, that is, by excluding from the percentage of
employees affected employees who do not work from aerial lifts and
affected employees who must wear harnesses as the existing construction
standard requires.
Table 47--Annualized Costs for Providing Harnesses for Fall Arrest in Aerial Lifts
--------------------------------------------------------------------------------------------------------------------------------------------------------
Incremental
Employees cost of Useful life of Compliance Annualized
Industry code Industry name affected (%) harness in harness rates (%) compliance
lieu of belt (years) costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910.......................... Water, Sewer, and Pipeline 0 NA NA NA NA
Construction.
NAICS 234920.......................... Power and Communication 0 NA NA NA NA
Transmission Line Construction.
NAICS 234930.......................... Industrial Nonbuilding Structure 0 NA NA NA NA
Construction.
NAICS 234990.......................... All Other Heavy Construction.... 0 NA NA NA NA
NAICS 235310.......................... Electrical Contractors.......... 0 NA NA NA NA
NAICS 235910.......................... Structural Steel Erection 0 NA NA NA NA
Contractors.
NAICS 235950.......................... Building Equipment and Other 0 NA NA NA NA
Machine Installation
Contractors.
NAICS 235990.......................... All Other Special Trade 0 NA NA NA NA
Contractors.
NAICS 221110.......................... Electric Power Generation....... 0 NA NA NA NA
NAICS 221120.......................... Electric Power Transmission, 0 NA NA NA NA
Control, and Distribution.
NAICS 2211............................ Major Publicly Owned Utilities.. 0 NA NA NA NA
Various............................... Industrial Power Generators..... 67 $69 5 75 $48,612
SIC 0783.............................. Ornamental Shrub and Tree 50 69 5 25/50 64,610
Services.
-------------------------------------------------------------------------------
Total............................. ................................ .............. .............. .............. .............. 113,222
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) Ornamental Shrub and Tree Services (SIC 0783) only have compliance rates for small and large establishments, and Industrial Power Generators only
have a compliance rate for large establishments.
Sources: CONSAD [5], Lab Safety Supply [19, 20], U.S. Census [43, 44, 45, 46].
[[Page 20606]]
13. Costs for Upgrading Fall Protection Equipment
An additional cost for fall protection equipment that OSHA did not
include in the analysis of the proposed rule is the cost of upgrading
fall protection equipment for line workers in the affected industries.
Paragraph (b)(3)(iv) of final Sec. 1926.954 requires that employers
ensure that employees rig work-positioning systems so that the employee
can free fall not more than 0.6 meters (2 feet). Paragraph (b)(3)(v) of
final Sec. 1926.954 requires that anchorages for work-positioning
equipment be capable of supporting at least twice the potential impact
load of an employee's fall, or 13.3 kilonewtons (3,000 pounds-force),
whichever is greater. Paragraph (b)(3)(iii)(C) of final Sec. 1926.954
provides that, on and after April 1, 2015, employers must ensure that
qualified employees climbing or changing location on poles, towers, or
similar structures use fall protection unless the employer can
demonstrate that climbing or changing location with fall protection is
infeasible or creates a greater hazard than climbing or changing
location without fall protection. Therefore, these three provisions, as
explained in the discussion of final Sec. 1926.954(b)(3) in Section V,
Summary and Explanation of the Final Rule, earlier in this preamble,
require replacement of most positioning straps and lanyards currently
in use. To estimate the number of line workers affected by these
provisions, OSHA calculated the percentage of line installers and
repairers in NAICS 221100--Electric Power Generation, Transmission and
Distribution from the number of line installers and repairers (that is,
51,440) and the total employment (that is, 402,840) in that industry
[37, 38] and assumed that this percentage (that is, 13 percent) was
similar across all affected NAICSs. Based on publicly available
information from vendors of electrical protective equipment, OSHA
estimates that positioning straps cost approximately $200 [4].\567\
Estimating a compliance rate of 50 percent across all industries \568\
and annualizing the cost of the positioning straps over a 5-year useful
life, results in estimated annualized compliance costs of approximately
$0.5 million, as shown in Table 48. Table 48 also shows the costs of
compliance for each affected industry.
---------------------------------------------------------------------------
\567\ The final rule generally gives employers the option of
using different types of fall protection equipment. OSHA estimated
costs for replacing positioning straps only and did not estimate
costs associated with using other types of fall protection required
by the relevant provisions of the final rule. OSHA believes that the
cost of replacing positioning straps (per employee) is
representative of the per-employee cost for any type of fall
protection. In any event, employees can and do use work-positioning
equipment in the vast majority of applicable cases. OSHA also
assumed that, on average, employers need purchase only one type of
fall protection for each affected worker. OSHA believes this is a
valid assumption. On the one hand, the fall protection requirements
at issue will not require employers to provide fall protection to
qualified employees, such as underground power line workers, who do
not climb or change location on poles, towers, or similar
structures. On the other hand, some employers will need to provide
different types of fall protection to some line workers who work on
multiple types of structures.
\568\ Comments to the record suggested that, as of 2005,
compliance with this provision was common, but less than universal
(Ex. 0230; Tr. 1357). The Agency believes that compliance with the
provision has become more widespread in the interim, in part because
the Agency already requires attachment under certain circumstances.
Therefore, the estimate of 50-percent current compliance likely is
conservative.
Table 48--Annualized Costs for Upgrading Fall Protection Equipment
--------------------------------------------------------------------------------------------------------------------------------------------------------
Cost of Useful life of Annualized
Industry code Industry name Employees positioning positioning Compliance compliance
affected (%) straps strap (years) rate (%) costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910.......................... Water, Sewer, and Pipeline NA NA NA NA NA
Construction.
NAICS 234920.......................... Power and Communication 13 $200 5 50/50/50/50 $108,190
Transmission Line Construction.
NAICS 234930.......................... Industrial Nonbuilding Structure NA NA NA NA NA
Construction.
NAICS 234990.......................... All Other Heavy Construction.... NA NA NA NA NA
NAICS 235310.......................... Electrical Contractors.......... NA NA NA NA NA
NAICS 235910.......................... Structural Steel Erection NA NA NA NA NA
Contractors.
NAICS 235950.......................... Building Equipment and Other NA NA NA NA NA
Machine Installation
Contractors.
NAICS 235990.......................... All Other Special Trade NA NA NA NA NA
Contractors.
NAICS 221110.......................... Electric Power Generation....... 13 200 5 50/50/50/50 116,972
NAICS 221120.......................... Electric Power Transmission, 13 200 5 50/50/50/50 199,879
Control, and Distribution.
NAICS 2211............................ Major Publicly Owned Utilities.. 13 200 5 50/50 26,727
Various............................... Industrial Power Generators..... NA NA NA NA NA
SIC 0783.............................. Ornamental Shrub and Tree NA NA NA NA NA
Services.
-------------------------------------------------------------------------------
Total............................. ................................ .............. .............. .............. .............. 451,768
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) For most NAICSs, compliance rates are for small unionized establishments, small nonunionized establishments, large unionized establishments, and
large nonunionized establishments, respectively. Major Publicly Owned Utilities (NAICS 2211) and Ornamental Shrub and Tree Services (SIC 0783) only
have compliance rates for small and large establishments, and Industrial Power Generators only have a compliance rate for large establishments.
Sources: Buckingham Manufacturing [4], U.S. Census [43, 44, 45, 46].
[[Page 20607]]
14. Costs Related to Minimum Approach Distances
The final rule contains provisions related to the calculation of
minimum approach distances that are new to both Sec. 1910.269 and
Subpart V. The final rule is more protective and more technologically
sound than the existing standards; in some cases the final rule will
require employers to either perform an engineering analysis or use
portable protective gaps to ensure implementation of the required
minimum approach distance.
To calculate the cost of these provisions, OSHA first determined
the number of potentially affected entities by estimating the number of
utilities performing transmission work.\569\ The Census' NAICS
categories used elsewhere in this analysis do not differentiate between
utilities performing transmission work and utilities performing
generation or distribution work, so OSHA used data from the Department
of Energy to estimate the number of utilities performing transmission
work. The Department of Energy's U.S. Energy Information Administration
Form EIA-861 Final Data File for 2008 [50] suggests that there are
approximately 623 utilities performing transmission work. Of these
utilities, 6 utilities list 0 sales, and 105 are missing sales data. Of
the remaining 512 utilities with sales data, 265 (52 percent) are small
businesses by SBA standards [51], with sales of less than 4 million
megawatt-hours annually. The remaining 247 (48 percent) are large
businesses, with sales of over 4 million megawatt-hours annually.
---------------------------------------------------------------------------
\569\ For reasons explained in the summary and explanation of
final Sec. 1926.960(c)(1), in Section V, Summary and Explanation of
the Final Rule, earlier in this preamble, the Agency believes that
the final rule will have a substantial effect only on transmission
work involving voltages of 230 kilovolts or more. Utilities use
portable protective gaps to reduce the maximum transient overvoltage
on a line (and thereby reduce the required minimum approach
distance). According to ERG, electric utilities perform most of the
affected work themselves [8]. Accounting for this factor, OSHA's
analysis assumes that contractors will not be using portable
protective gaps to achieve reduced minimum approach distances. In
any event, given the small amount of relevant work performed by
contractors, any costs for portable protective gaps borne by
contractors will be negligible.
As with other provisions of the standard, the Agency made a
reasonable estimate of whether the contractor or the utility would
immediately bear the cost of this requirement. The Agency expects
that, to the extent that contractors incur this cost, utilities
ultimately will bear it, as contracts between contractors and
utilities will most likely pass through the cost to utilities.
Moreover, to the extent the Agency overallocated cost estimates
directly to the utility sector, it should not affect questions of
economic feasibility.
---------------------------------------------------------------------------
OSHA next estimated the percentage of utilities performing
transmission work that have lines operating at voltages of 230
kilovolts or more. Recent data on publicly owned utilities are not
available because EIA terminated its Form EIA-412 database of annual
electric industry financial reports from publicly owned utilities in
2005. However, a similar database of investor-owned utilities is
available from the Federal Energy Regulatory Commission's Form No. 1:
Annual Report of Major Electric Utilities [10]. ERG downloaded
transmission-line statistics for a random selection of investor-owned
utilities that perform transmission work and analyzed the operational
voltage for all of their transmission lines. ERG found that 28 percent
of these utilities had transmission lines with operational voltages of
at least 230 kilovolts. ERG then applied this percentage to all
publicly owned and investor-owned utilities performing transmission
work. This approach found that 143 utilities performing transmission
work have transmission lines operating at these voltages and, thus,
will incur costs related to MAD [8].
OSHA estimates that these 143 affected utilities will calculate the
maximum anticipated transient overvoltage (that is, T) on their systems
to determine appropriate minimum approach distances. OSHA estimated
costs based on 4 engineering hours for small utilities and 8
engineering hours for large utilities to perform this calculation [8].
This approach results in total estimated labor costs of $26,097. When
annualized at a rate of 7 percent over 10 years, this approach results
in total estimated costs of $6,286 (see Table 49).
Some commenters, such as EEI (Ex. 0575.1), expressed concern that
substantially increased minimum approach distances would require the
purchase of additional hardware, such as aerial lifts with longer
booms, or possibly result in more scheduled outages.
As discussed in depth in the discussion of final Sec.
1926.960(c)(1) in Section V, Summary and Explanation of the Final Rule,
earlier in this preamble, the Agency believes that the regulated
community can largely avoid these costs. In some cases, however, after
performing the engineering analysis, utilities may find that they are
not able to perform work in accordance with the minimum approach
distances required by the final rule without using portable protective
gaps to reduce the maximum per-unit transient overvoltage on a
line.\570\ OSHA estimated that this impact will occur for 10 percent of
the 143 affected utilities, or 14 utilities [8]. Each of these 14
utilities will incur fixed costs of approximately $25,000 to design and
test the portable protective gaps, regardless of how many portable
protective gaps they use (id.). The portable protective gaps will cost
approximately $5,000, and OSHA estimates that each affected utility
will purchase 24 portable protective gaps, resulting in total costs for
portable protective gaps of approximately $2.1 million (id.). When
annualized at a rate of 7 percent over 10 years, the estimated costs
are approximately $0.3 million (see Table 49).
---------------------------------------------------------------------------
\570\ See the summary and explanation for final Sec.
1926.960(c)(1)(i), in Section V, Summary and Explanation of the
Final Rule, earlier in this preamble, for a discussion of how
employers will comply with increased minimum approach distances.
---------------------------------------------------------------------------
Finally, utilities will incur costs to install the portable
protective gaps on affected projects. OSHA estimated the number of
projects performed per year by the 143 affected utilities performing
transmission work by calculating the ratio of affected utilities to
total firms in the Electric Power Transmission, Control, and
Distribution (NAICS 221120) and Major Publicly Owned Utilities (NAICS
2211) categories (see Table 19). Applying this ratio (approximately
0.095) to the total number of projects for all firms in these two
industries (see Table 38) results in a total of 289,824 projects for
the affected firms. With an estimated 10 percent of these projects
using portable protective gaps, the total number of affected projects
is 28,982.\571\ The number of portable protective gaps used per
project, and the time it will take to install each portable protective
gap, will vary depending on the number of phase conductors and the
voltage of the lines. OSHA estimates that, on average, it will take a
crew of two individuals using an aerial lift half an hour per project
to install the appropriate number of portable protective gaps,
resulting in estimated total annual labor costs for the 14 affected
utilities of approximately $1.5 million, as shown in Table 49. (Note
that this analysis conservatively assumes that no firms currently
employ portable protective gaps.)
---------------------------------------------------------------------------
\571\ ERG estimated that utilities in dense urban areas use
portable protective gaps about 10 percent of the time and that they
normally use portable protective gaps on compact design lines found
in major population areas [8]. Since utilities are less likely to
use portable protective gags in nonurban areas, the 10-percent
statistic is a conservative measure of the extent of portable-
protective-gap use among all utilities with high-voltage
transmission lines (id.).
---------------------------------------------------------------------------
[[Page 20608]]
Summing the annualized costs for utilities to calculate the maximum
anticipated transient overvoltage and to purchase and install portable
protective gaps results in an estimated total cost of approximately
$1.8 million for the new minimum approach-distance requirements in the
final rule, as shown in Table 49.
Table 49--Annualized Costs for Calculating New MADs and Using Portable Protective Gaps
--------------------------------------------------------------------------------------------------------------------------------------------------------
Annualized one-
Share of power Affected time Annualized PPG Annual PPG Total
Industry code Industry name projects (%) utilities engineering capital costs installation annualized
cost costs costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 221120.................. Electric Power 88.2 126 $5,542 $260,953 $1,327,197 $1,593,692
Transmission, Control,
and Distribution.
NAICS 2211.................... Major Publicly Owned 11.8 17 744 35,010 178,059 213,812
Utilities.
-----------------------------------------------------------------------------------------------
Total..................... ........................ .............. 143 6,286 295,963 1,505,256 1,807,505
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: Totals may not equal the sum of the components due to rounding.
Sources: BLS [36, 37], CONSAD [5], EIA [49], ERG [8], FERC [10], SBA [51].
15. First-Year Costs
The first-year nonnegligible costs for the final rule include
unannualized capital costs, unannualized costs for other one-time
expenses (such as the cost of revising training programs), and any
annual costs borne in the first year. In the case of training, first-
year costs include one-time costs for revising training programs, one-
time costs for providing additional training to employees already
receiving training in accordance with existing Sec. 1910.269, one-time
costs for additional training for employees not already receiving
training in accordance with existing Sec. 1910.269, and one-time costs
for training in the use of fall protection for qualified employees.
First-year costs also include one-time costs for the arc-hazard
assessment (but not the annual cost of updating the assessment), the
costs of providing appropriate arc-flash protective equipment
(including flame-resistant clothing, switching coats and flash suits,
head protection, and face protection), the cost of providing harnesses
for fall arrest for employees working from aerial lifts, the cost of
upgrading fall protection equipment, one-time engineering costs for
calculating new minimum approach distances, and capital costs for
portable-protective-gaps. Finally, first-year costs include the first
year's annual costs for installing portable protective gaps, the first
year's annual costs for host-contractor communication, the first year's
annual costs for job briefings, and the first year's annual costs of
complying with existing Sec. 1910.269 (other than training) for
employees not already covered by Sec. 1910.269. These first year costs
total $113.8 million and are summarized in Table 50.
Table 50--First Year Costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
Calculating
Other costs incident
Host- for employees energy and arc-
Industry code Industry name Training contractor Job briefing not already hazard
communication covered by assessment
Sec. (arc-hazard
1910.269 assessment)
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910.......................... Water, Sewer, and Pipeline $240,468 $150,214 $70,743 $4,427 NA
Construction.
NAICS 234920.......................... Power and Communication 5,670,126 1,891,463 1,777,657 121,855 NA
Transmission Line Construction.
NAICS 234930.......................... Industrial Nonbuilding Structure 22,591 204,286 70,999 NA NA
Construction.
NAICS 234990.......................... All Other Heavy Construction.... 1,132,361 894,356 424,921 25,941 NA
NAICS 235310.......................... Electrical Contractors.......... 3,519,375 2,702,235 1,545,162 76,067 NA
NAICS 235910.......................... Structural Steel Erection 39,624 47,763 24,717 NA NA
Contractors.
NAICS 235950.......................... Building Equipment and Other 57,131 44,957 23,197 NA NA
Machine Installation
Contractors.
NAICS 235990.......................... All Other Special Trade 163,570 124,535 71,957 NA NA
Contractors.
NAICS 221110.......................... Electric Power Generation....... 207,776 2,397,541 675,284 NA 1,910,206
NAICS 221120.......................... Electric Power Transmission, 383,402 6,393,786 1,144,815 NA 4,547,557
Control, and Distribution.
NAICS 2211............................ Major Publicly Owned Utilities.. 51,589 571,626 153,887 NA 1,126,003
Various............................... Industrial Power Generators..... 33,561 648,391 306,992 NA 862,483
SIC 0783.............................. Ornamental Shrub and Tree 114,631 1,749,688 407,227 NA NA
Services.
-------------------------------------------------------------------------------
Total............................. ................................ 11,636,205 17,820,841 6,697,557 228,289 8,446,249
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 20609]]
Table 50--First Year Costs (Continued)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Provision of
appropriate Use of Upgrading fall Total first
Industry code Industry name arc-flash harnesses in protection MAD year
protective aerial lifts equipment compliance
equipment costs
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910.......................... Water, Sewer, and Pipeline $687,227 NA NA NA $1,153,078
Construction.
NAICS 234920.......................... Power and Communication 18,546,383 NA 443,601 NA 28,451,085
Transmission Line Construction.
NAICS 234930.......................... Industrial Nonbuilding Structure 823,855 NA NA NA 1,121,731
Construction.
NAICS 234990.......................... All Other Heavy Construction.... 4,335,309 NA NA NA 6,812,888
NAICS 235310.......................... Electrical Contractors.......... 13,169,413 NA NA NA 21,012,253
NAICS 235910.......................... Structural Steel Erection 222,458 NA NA NA 334,562
Contractors.
NAICS 235950.......................... Building Equipment and Other 208,445 NA NA NA 333,729
Machine Installation
Contractors.
NAICS 235990.......................... All Other Special Trade 662,120 NA NA NA 1,022,182
Contractors.
NAICS 221110.......................... Electric Power Generation....... 7,269,449 NA 479,610 NA 12,939,866
NAICS 221120.......................... Electric Power Transmission, 12,364,959 NA 819,545 3,198,950 28,853,013
Control, and Distribution.
NAICS 2211............................ Major Publicly Owned Utilities.. 1,658,430 NA 109,585 429,176 4,100,296
Various............................... Industrial Power Generators..... 3,057,416 199,318 NA NA 5,108,161
SIC 0783.............................. Ornamental Shrub and Tree 0 264,915 NA NA 2,536,461
Services.
-------------------------------------------------------------------------------
Total............................. ................................ 63,005,465 464,233 1,852,340 3,628,126 113,779,305
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
Sources: Office of Regulatory Analysis, OSHA (see text).
16. Economic Feasibility and Impacts
This portion of the analysis presents OSHA's analysis of the
economic impacts of the final rule and an assessment of the economic
feasibility of compliance with the requirements imposed by the
rulemaking. To assess the types and magnitude of the economic impacts
associated with compliance with the final rule, OSHA developed
quantitative estimates of the economic impact of the requirements on
entities in each of the affected industries. OSHA compared the
estimated costs of compliance presented previously in this economic
analysis with industry revenues and profits to provide an assessment of
potential economic impacts. (Following the assessment of potential
economic impacts, OSHA presents a separate analysis of the economic
impacts of the final rule on small entities as part of the Final
Regulatory Flexibility Analysis.)
Table 51 presents data on the revenues for each affected industry,
along with the corresponding industry profits and the estimated costs
of compliance in each industry. For the FEA, OSHA updated revenue data
for the 1997 NAICS and SIC categories used in the CONSAD analysis using
the U.S. Census Bureau's 1997 NAICS and 1987 SIC Correspondence Tables
[44], the 1997 NAICS to 2002 NAICS Correspondence Tables [45], and the
2002 NAICS to 2007 NAICS Correspondence Tables [46]. As explained
earlier in this FEA, in many cases, a single 1997 NAICS code maps to
multiple 2007 NAICS codes (see the discussion under the heading
``Profile of Affected Industries''). Revenue data is drawn from the
U.S. Census' Statistics of U.S. Businesses [43]. In most cases, once
OSHA matched a 1997 category with its corresponding 2007 categories,
OSHA averaged revenue for the 2007 NAICS categories to produce a single
updated estimate for the 1997 NAICS category. In the case of Electric
Power Generation (1997 NAICS 221110) and Electric Power Transmission,
Control, and Distribution (1997 NAICS 221120), however, the updated
estimates for the respective 1997 NAICS categories are the sum of the
corresponding 2007 NAICS categories. After updating the revenue data,
OSHA calculated the average revenue per establishment for each 1997
NAICS or SIC category by dividing the updated data for each category by
the updated estimate of total establishments in each 1997 category.
Then, to estimate the weighted average revenues and profits for
affected establishments, OSHA multiplied the revenue per establishment
by the updated estimate of affected establishments in each 1997 NAICS
category \572\ (see Table 19).
---------------------------------------------------------------------------
\572\ In most affected industry sectors, the earlier NAICS code
fragmented into several different NAICS codes that would be
difficult to reassemble. In the case of the Electric Power
Generation (1997 NAICS 221110) and Electric Power Transmission,
Control, and Distribution (1997 NAICS 221120) industries, however,
the NAICS codes still largely align with their earlier version. For
this reason, OSHA estimated revenues for these two industries than
for the other affected industries.
---------------------------------------------------------------------------
Generally, the Agency assumed that the revenue profiles of affected
establishments mirrored the profiles of the other establishments in the
designated NAICS codes. However, CONSAD's industry profile evidenced
significantly larger than average affected establishments for
Electrical Contractors (NAICS 235310) and Ornamental Shrub and Tree
Services (SIC 0783), as the affected establishments in these two
industries had more ``power workers'' than the average number of
employees per establishment for all establishments in those industries.
For these two industries, the Agency increased the average revenues by
the respective ratios of power workers to total average employees.
In addition, in the case of these two industries, the Agency needed
to further adjust the estimated revenue profile to better match the
establishments that the final standard would affect. First, the Agency
determined that the establishments and firms in the Electrical
Contractors industry (NAICS 235310), on average, do only a small
portion of their work on electric power installations covered by the
final standard. OSHA based this determination, in part, on the NAICS
definitions--if the establishments did
[[Page 20610]]
most of their work on electric utility systems, the establishments
would be in another NAICS code. Moreover, the Agency believes that
Electrical Contractors (NAICS 235310) affected by the final rule are
different in kind than Electrical Contractors (NAICS 235310) not
affected by the final rule, as those affected by the final rule are
part of a small minority of specialized firms and establishments in
NAICS 235310 that do high-voltage work and are larger and invest in
more specialized capital equipment than the typical small electrical
contractor (which typically does only low-voltage work in settings such
as residential construction). Based on these factors, the Agency
assumed that power workers comprise only 25 percent of the typical
workforce in establishments that are in the Electrical Contractors
industry and that the final rule affects. The Agency also assumed that
the relevant revenue figures for these establishments and for firms
controlling these establishments would be four times those of the
average electrical contractor.
Second, as discussed under the heading ``Profile of Affected
Industries,'' earlier in this section of the preamble, the affected
establishments in the Ornamental Shrub and Tree Services industry (SIC
0783) are primarily large establishments having 20 or more employees.
The size of affected establishment is decidedly different from the
average in the industry, which, the Profile of Affected Industries
shows, consists mostly of small establishments having fewer than 20
employees. Therefore, to analyze the economic impact for the Ornamental
Shrub and Tree Services industry (SIC 0783), the Agency used the
projected economic profile of the affected set of establishments, as
opposed to that of all establishments, in the industry. (Consistent
with this approach, for the analysis of firms with fewer than 20
employees, the analysis incorporated only the information from this
small subset of smaller establishments.)
To calculate profit rates, OSHA used data from the Internal Revenue
Service's (IRS) Corporation Sourcebook, which contains accounting
information for the various industries established by the NAICS system.
OSHA calculated profit rates using IRS data for each year from 2000
through 2006 and averaged these rates to produce an average profit rate
for each 2007 NAICS. OSHA then averaged the profit rates for each 2007
NAICS to produce an estimate for the profit rate for each of the 1997
NAICS, consistent with the original CONSAD analysis. OSHA then
multiplied the updated revenue estimates by the profit rate to
determine profits.
Table 51--Costs as a Percent of Revenues and Profits for Affected Establishments
--------------------------------------------------------------------------------------------------------------------------------------------------------
Costs as a Costs as a
Industry code Industry name Number of Costs per Revenues per Profits per percent of percent of
affected est. affected est. est. est. revenues profits
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910.................. Water, Sewer, and 1,021 $456 $8,513,020 $444,380 0.005 0.103
Pipeline Construction.
NAICS 234920.................. Power and Communication 3,412 3,086 5,973,947 311,840 0.052 0.990
Transmission Line
Construction.
NAICS 234930.................. Industrial Nonbuilding 321 1,544 8,616,909 434,005 0.018 0.356
Structure Construction.
NAICS 234990.................. All Other Heavy 791 3,545 3,426,792 166,062 0.103 2.135
Construction.
NAICS 235310.................. Electrical Contractors.. 1,945 4,438 6,231,556 269,203 0.071 1.648
NAICS 235910.................. Structural Steel 786 174 2,346,498 103,715 0.007 0.168
Erection Contractors.
NAICS 235950.................. Building Equipment and 1,148 114 3,463,515 153,087 0.003 0.075
Other Machine
Installation
Contractors.
NAICS 235990.................. All Other Special Trade 3,150 125 2,948,895 135,944 0.004 0.092
Contractors.
NAICS 221110.................. Electric Power 2,171 2,733 101,021,115 19,113,195 0.003 0.014
Generation.
NAICS 221120.................. Electric Power 7,440 1,874 44,202,675 4,181,573 0.004 0.045
Transmission, Control,
and Distribution.
NAICS 2211.................... Major Publicly Owned 927 1,846 48,441,576 NA 0.004 NA
Utilities.
Various....................... Industrial Power 913 2,298 2,819,000 ND 0.082 ND
Generators.
SIC 0783...................... Ornamental Shrub and 381 5,867 5,259,031 274,424 0.112 2.138
Tree Services.
-----------------------------------------------------------------------------------------------
Total..................... ........................ 24,407 2,029 27,018,684 3,101,847 0.008 0.065
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
(3) ``ND'' = No Data is available.
Sources: CONSAD [5], IRS [15], U.S. Census [43, 44, 45, 46].
As is evident from the data presented in Table 51, the costs of
compliance with the present rulemaking are not large in relation to the
corresponding annual financial flows associated with the regulated
activities. The estimated
[[Page 20611]]
costs of compliance represent about 0.008 percent of revenues and 0.065
percent of profits, on average, across all entities; compliance costs
do not represent more than about 0.11 percent of revenues or more than
about 2.14 percent of profits in any affected industry.
The economic impact of the present rulemaking is most likely to
consist of a small increase in prices for electricity of about 0.008
percent, on average. It is unlikely that a price increase of the
magnitude of 0.008 percent will significantly alter the services
demanded by the public or any other affected customers or
intermediaries. If the regulated community can substantially recoup the
compliance costs of the present rulemaking with such a minimal increase
in prices, there may be little effect on profits.\573\
---------------------------------------------------------------------------
\573\ One commenter questioned the ability of electric
cooperatives to adjust their rates, as they are ``highly regulated''
(Ex. 0173). The commenter asserted that it could take more than a
year to raise rates, if at all.
The Agency does not assume cost pass-through in establishing
economic feasibility; the estimate of costs as a percentage of
profits represents the possibility that there is no cost pass-
through. Moreover, for this rulemaking, the profit impacts would be
small. Finally, this economic-impact analysis captures ongoing
issues for economic feasibility, not just the first year. If it
takes a year or two to raise prices, this is well within the realm
of possibilities. Industries may not be able to raise prices
immediately for a variety of reasons--for market, as well as
regulatory, reasons.
---------------------------------------------------------------------------
In general, it is unlikely that most establishments could pass none
of the compliance costs along in the form of increased prices. In the
event that unusual circumstances may inhibit even a price increase of
0.11 percent, the maximum reduction in profits in any of the affected
industries would be about 2.14 percent.
OSHA established a minimum threshold of annualized costs equal to 1
percent of annual revenues and 10 percent of annual profits. OSHA also
determined that costs below this minimum threshold will not threaten
the economic viability of an affected industry. Table 51 shows that the
estimated annualized cost of the final rule is, on average, equal to
only 0.008 percent of annual revenue and 0.065 percent of annual
profit, far below the minimum threshold. Similarly, there is no
individual affected industry in which the annualized costs of the final
rule approaches 1 percent of annual revenues or 10 percent of annual
profits. The industries with the highest cost impacts, NAICS 234990
(All Other Heavy Construction) and SIC 0783 (Ornamental Shrub and Tree
Services), have cost impacts as a percentage of revenues of only about
0.1 percent each and cost impacts as a percentage of profits of only
about 2 percent each. Based on these results, there would be no threat
to the economic viability of any affected industry even if the costs of
the final rule were nine times higher than OSHA estimated, as the
highest cost impact as a percentage of revenues in any affected
industry would still be less than 1 percent. Furthermore, the costs of
the final rule would have to be five times higher than OSHA estimated
for the cost impact as a percentage of revenues in any affected
industry to approach 10 percent, the point at which further, more
detailed, examination is needed to determine if the final rule might
threaten the economic viability of any affected industry. For these
reasons, the Agency believes that the finding of economic feasibility
is robust for this rulemaking. A simple sensitivity analysis of the
results finds that even if aggregate costs were several times larger
than those estimated here, the rule would still be economically
feasible.
In profit-earning entities, establishments generally can absorb
compliance costs through a combination of increases in prices and
reduction in profits. The extent to which the impacts of cost increases
affect prices or profits depends on the price elasticity of demand for
the products or services produced and sold by the entity.
Price elasticity of demand refers to the relationship between
changes in the price charged for a product and the resulting changes in
the demand for that product. A greater degree of elasticity of demand
implies that an entity or industry is less able to pass increases in
costs through to its customers in the form of a price increase and,
therefore, must absorb more of the cost increase through a reduction in
profits.
Given the small incremental increases in prices potentially
resulting from compliance with the final rule, and the lack of readily
available substitutes for the products and services provided by the
covered industries, demand is likely to be sufficiently inelastic in
each affected industry to enable entities to substantially offset
compliance costs through minor price increases without experiencing any
significant reduction in total revenues or in net profits.
For the economy as a whole, OSHA expects the economic impact of the
present rulemaking to be both an increase in the efficiency of
production of goods and services and an improvement in the welfare of
society. First, as demonstrated by the analysis of costs and benefits
associated with compliance with the requirements of the final rule,
OSHA expects that societal welfare will increase as a result of these
standards because the benefits achieved clearly and strongly justify
the relatively small costs. The impacts of the final rule involve net
benefits of over $100 million achieved in a relatively cost-effective
manner.
Second, until now, society externalized many of the costs
associated with the injuries and fatalities resulting from the risks
addressed by the final rule. That is, the costs incurred by society to
supply certain products and services associated with electric power
generation, transmission, and distribution work did not fully reflect
in the prices of those products and services. Workers who suffer the
consequences associated with the activities causing these risks partly
bore the costs of production. To the extent society externalizes fewer
of these costs, the price mechanism will enable the market to result in
a more efficient allocation of resources. Note that reductions in
externalities alone do not necessarily increase efficiency or social
welfare unless the associated benefits outweigh the costs of achieving
the reductions.
OSHA concludes that compliance with the requirements of the final
rule is economically feasible in every affected industry. The Agency
based this conclusion on the criteria established by the OSH Act, as
interpreted in relevant case law. In general, the courts hold that a
standard is economically feasible if there is a reasonable likelihood
that the estimated costs of compliance ``will not threaten the
existence or competitive structure of an industry, even if it does
portend disaster for some marginal firms'' (United Steelworkers of
America v. Marshall, 647 F.2d 1189, 1272 (D.C. Cir. 1980)). As
demonstrated by this Final Economic Analysis and the supporting
evidence, the potential impacts associated with achieving compliance
with the final rule fall well within the bounds of economic feasibility
in each industry. OSHA does not expect compliance with the requirements
of the final rule to threaten the viability of entities or the
existence or competitive structure of any of the affected industries.
No commenters suggested that the regulation would not be economically
feasible.
In addition, based on an analysis of the costs and economic impacts
associated with this rulemaking, OSHA concludes that the effects of the
final rule on international trade, employment, wages, and economic
growth for the United States will be negligible.
[[Page 20612]]
17. Statement of Energy Effects
As required by Executive Order 13211 and in accordance with the
guidance for implementing Executive Order 13211 and with the
definitions provided therein as prescribed by the Office of Management
and Budget, OSHA analyzed the final rule with regard to its potential
to have a significant adverse effect on the supply, distribution, or
use of energy. As a result of this analysis, OSHA determined that this
action is not a significant energy action as defined by the relevant
OMB guidance.
H. Final Regulatory Flexibility Analysis
The Regulatory Flexibility Act, as amended in 1996, requires the
preparation of a Final Regulatory Flexibility Analysis (FRFA) for
certain rules (5 U.S.C. 601-612). Under the provisions of the law, each
such analysis must contain:
1. A succinct statement of the need for, and objectives of, the
rule;
2. A summary of the significant issues raised by the public
comments in response to the initial regulatory flexibility analysis, a
summary of the assessment of the agency of such issues, and a statement
of any changes made in the final rule as a result of such comments;
3. A description and an estimate of the number of small entities to
which the rule will apply or an explanation of why no such estimate is
available;
4. A description of the projected reporting, recordkeeping, and
other compliance requirements of the rule, including an estimate of the
classes of small entities that will be subject to the requirement and
the type of professional skills necessary for preparation of the report
or record; and
5. A description of the steps the agency took to minimize the
significant economic impact on small entities consistent with the
stated objectives of applicable statutes, including a statement of the
factual, policy, and legal reasons for selecting the alternative
adopted in the final rule and why the agency rejected each one of the
other significant alternatives to the rule considered by the agency
that affect the impact on small entities.
The Regulatory Flexibility Act further states that an agency may
perform the required elements of the FRFA in conjunction with, or as
part of, any other agenda or analysis required by any other law if such
other analysis satisfies the relevant requirements.
1. A Succinct Statement of the Need for, and Objectives of, the Rule
The primary objective of the final rule is to provide an increased
degree of occupational safety for employees performing electric power
generation, transmission, and distribution work. As stated earlier, the
final rule will prevent an estimated 119 injuries and about 20
fatalities annually through compliance with the final rule, in addition
to injuries and fatalities prevented through compliance with existing
standards.
Another objective of the present rulemaking is to provide updated,
clear, and consistent safety standards regarding electric power
generation, transmission, and distribution work to relevant employers
and employees and interested members of the public. The final rule is
easier to understand and to apply than existing standards, which will
improve safety by facilitating compliance.
2. A Summary of the Significant Issues Raised by the Public Comments in
Response to the Initial Regulatory Flexibility Analysis, a Summary of
the Assessment of the Agency of Such Issues, and a Statement of Any
Changes Made in the Final Rule as a Result of Such Comments
Few public commenters focused on the specific results of the
Initial Regulatory Flexibility Analysis. OSHA responds to the few
issues raised by the commenters elsewhere in this FEA.
3. A Description and an Estimate of the Number of Small Entities To
Which the Rule Will Apply or an Explanation of Why No Such Estimate Is
Available
OSHA completed an analysis of the type and number of small and very
small entities to which the final rule will apply. Relying on the Small
Business Administration definitions [51], OSHA estimated the number of
firms in the construction and Ornamental Shrub and Tree Services (SIC
0783) industries that are small businesses based on revenue and
estimated the number of firms in the utilities industries that are
small businesses based on sales (in megawatt-hours). With the exception
of Major Publically Owned Utilities, the Agency converted definitions
based on megawatt-hours to revenue cutoffs using the EIA's Form EIA-860
Database Annual Electric Generator Report, which estimates the average
revenue per mega watt-hour to be $99.59 [49]. Multiplying $99.59 by the
4-million megawatt-hour cutoff in the SBA definitions suggests a
revenue cutoff for small utilities of $398,363,132. After determining
revenue cutoffs implied by the SBA definitions for every affected
NAICS, OSHA found the revenue of the largest employment-size class in
the U.S. Census' Statistics of U.S. Businesses [43] equal to, or
smaller than, the revenue implied in the SBA definition and then
designated entities of that size or smaller as ``small.''
In the case of Major Publicly Owned Utilities, as explained earlier
in this FEA, OSHA estimates, based on EIA's Form-861 Annual Electric
Power Industry Report, that there are now 277 firms that are major
publicly owned utilities [50]. (See the discussion under the heading
``Profile of Affected Industries,'' earlier in this section of the
preamble). Of the 277 Major Publicly Owned Utilities in the EIA Form-
861 database, 261 have sales of less than 4-million megawatt-hours, and
16 have sales of more than 4-million megawatt-hours. OSHA did not
convert this sales data to a revenue or employment-size class
equivalent because EIA's Form 861 database does not include employment
data and because the U.S. Census' Statistics of U.S. Businesses does
not include data for Major Publicly Owned Utilities distinct from
nonmajor or privately owned utilities. Thus, OSHA used the 4-million
megawatt-hour cutoff in the SBA definitions to designate as small the
261 entities with sales of less than 4 million megawatt-hours.
Table 52 summarizes the small business definitions discussed
herein.
For small entities, OSHA estimates the total cost of the final rule
per small firm to be $3,159. (See Table 53.)
To assess the potential economic impact of the rule on small
entities, OSHA calculated the ratios of compliance costs to profits and
to revenues. Table 53 presents these ratios for each affected industry.
OSHA expects that, among small firms potentially affected by the rule,
the average increase in prices necessary to completely offset the
compliance costs will be less than 0.138 percent in any individual
affected industry and an average of 0.010 percent for all affected
industries.
Only to the extent that such price increases are not possible would
there be any effect on the average profits of small firms. Even in the
unlikely event that these firms could not pass the costs through, the
firms could absorb the compliance costs completely through an average
reduction in profits of no more than 2.9 percent in any single affected
industry and through an average reduction in profits of 0.086 percent
in all affected industries.
OSHA also separately examined the impact of the final rule on very
small entities, defined as entities with fewer than 20 employees. In
the proposed rule, the numbers presented in the CONSAD report for
small, large, and total establishments were from the 1997
[[Page 20613]]
U.S. Economic Census. For this FEA, OSHA used the U.S. Census Bureau's
2007 Statistics of U.S. Businesses [43] to update the numbers used in
the PRIA. Based on these data, OSHA estimated that the final rule would
affect a total of approximately 11,004 very small firms. Table 54
presents the estimated number of affected very small firms in each
industry.
OSHA modified the analysis it made in the PRIA to accurately
reflect the number of affected very small entities, as well as
compliance costs, revenues, and profits per affected entity. In
general, OSHA assumed that the profile of the affected firms mirrored
the profile of rest of industry. However, in the case of Ornamental
Tree and Shrub Services, SIC 0723, the Agency recognized that the
limited number of very small entities actually involved in line-
clearance tree trimming was atypical for the industry, as very small
entities involved in line-clearance tree trimming have significantly
more employees than the average firm in this SIC category.
Corresponding to their relatively larger employment, very small
entities involved in line-clearance tree trimming likely have larger
revenue than the average firm in the industry.
OSHA calculated the ratios of compliance costs to profits and to
revenues for very small firms. Table 54 presents these ratios for each
affected industry. OSHA expects that, among very small firms affected
by the final rule, the average increase in prices necessary to
completely offset the compliance costs will be 0.040 percent.
Only to the extent that such price increases are not possible would
there be any effect on the average profits of small firms. Even in the
unlikely event that these firms could not pass the costs through, the
firms could absorb the compliance costs completely through an average
reduction in profits of less than 0.040 percent.
Table 52--Small Business Definitions
--------------------------------------------------------------------------------------------------------------------------------------------------------
Equivalent
Equivalent employment
CONSAD/1997 NAICS CONSAD industry name 2002/2007 2002/2007 industry SBA size standard ($ million or revenue ($ size category
NAICS name mega watt-hours, as applicable) million) (max.
employees)
--------------------------------------------------------------------------------------------------------------------------------------------------------
234910................... Water, Sewer, and 237110 Water and Sewer $33.5............................. NA 100
Pipeline Line and Related
Construction. Structures
Construction.
237120 Oil and Gas 33.5.............................. NA 100
Pipeline and
Related Structures
Construction.
234920................... Power and 237130 Power and 33.5.............................. NA All
Communication Communication Line
Transmission Line and Related
Construction. Structures
Construction.
237120................... Industrial 236210 Industrial Building 33.5.............................. NA 100
Nonbuilding Construction.
Structure
Construction.
237120 Oil and Gas 33.5.............................. NA 100
Pipeline and
Related Structures
Construction.
237130 Power and 33.5.............................. NA All
Communication Line
and Related
Structures
Construction.
234990................... All Other Heavy 236210 Industrial Building 33.5.............................. NA 100
Construction. Construction.
237110 Water and Sewer 33.5.............................. NA 100
Line and Related
Structures
Construction.
237990 Other Heavy and 33.5.............................. NA 500
Civil Engineering
Construction.
238910 Site Preparation 14.0.............................. NA 100
Contractors.
238990 All Other Specialty 14.0.............................. NA 100
Trade Contractors.
235310................... Electrical 238210 Electrical 14.0.............................. NA 100
Contractors. Contractors.
235910................... Structural Steel 238120 Structural Steel 14.0.............................. NA 100
Erection and Precast
Contractors. Concrete
Contractors.
238190 Other Foundation, 14.0.............................. NA 100
Structure, and
Building Exterior
Contractors.
[[Page 20614]]
235950................... Building Equipment 238290 Other Building 14.0.............................. NA 100
and Other Machine Equipment
Installation Contractors.
Contractors.
235990................... All Other Special 236220 Commercial and 33.5.............................. NA 100
Trade Contractors. Institutional
Building
Construction.
237990 Other Heavy and 33.5.............................. NA 500
Civil Engineering
Construction.
238190 Other Foundation, 14.0.............................. NA 100
Structure, and
Building Exterior
Contractors.
238290 Other Building 14.0.............................. NA 100
Equipment
Contractors.
238390 Other Building 14.0.............................. NA 100
Finishing
Contractors.
238910 Site Preparation 14.0.............................. NA 100
Contractors.
238990 All Other Specialty 14.0.............................. NA 100
Trade Contractors.
221110................... Electric Power 221111 Hydroelectric Power 4 million mega watt-hours......... 398.4 All
Generation. Generation.
221112 Fossil Fuel 4 million mega watt-hours......... 398.4 500
Electric Power
Generation.
221113 Nuclear Electric 4 million mega watt-hours......... 398.4 500
Power Generation.
221119 Other Electric 4 million mega watt-hours......... 398.4 All
Power Generation.
221120................... Electric Power 221121 Electric Bulk Power 4 million mega watt-hours......... 398.4 All
Transmission, Transmission and
Control, and Control.
Distribution.
221122 Electric Power 4 million mega watt-hours......... 398.4 500
Distribution.
2211..................... Major Publicly Owned 2211 Major Publicly 4 million mega watt-hours......... NA NA
Utilities. Owned Utilities.
SIC 0783................. Ornamental Shrub and 561730 Landscaping 7.0............................... NA 100
Tree Services. Services.
--------------------------------------------------------------------------------------------------------------------------------------------------------
Note: ``NA'' = Not Applicable.
Sources: EIA [49, 50], SBA [51], U.S. Census [43, 44, 45, 46].
Table 53--Costs as a Percent of Revenues and Profits for Affected Small Entities (as Defined by SBA)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Compliance Costs as a Costs as a
Industry code Industry name Affected costs per Revenues per Profits per percent of percent of
small firms firm firm firm revenues profits
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910.................. Water, Sewer, and 968 $465 $8,846,770 $461,801 0.005 0.101
Pipeline Construction.
NAICS 234920.................. Power and Communication 3,347 3,147 6,736,654 351,653 0.047 0.895
Transmission Line
Construction.
NAICS 234930.................. Industrial Nonbuilding 304 1,574 9,022,755 454,446 0.017 0.346
Structure Construction.
NAICS 234990.................. All Other Heavy 768 3,605 3,466,142 167,969 0.104 2.146
Construction.
NAICS 235310.................. Electrical Contractors.. 1,903 4,474 6,236,853 269,432 0.072 1.660
NAICS 235910.................. Structural Steel 760 176 2,310,169 102,109 0.008 0.172
Erection Contractors.
NAICS 235950.................. Building Equipment and 921 138 3,896,757 172,237 0.004 0.080
Other Machine
Installation
Contractors.
NAICS 235990.................. All Other Special Trade 3,063 127 3,046,117 140,426 0.004 0.090
Contractors.
NAICS 221110.................. Electric Power 530 9,477 283,932,698 53,720,066 0.003 0.018
Generation.
NAICS 221120.................. Electric Power 1,134 11,320 162,314,688 15,354,970 0.007 0.074
Transmission, Control,
and Distribution.
NAICS 2211.................... Major Publicly Owned 261 6,177 162,113,144 NA 0.004 NA
Utilities.
Various....................... Industrial Power 0 NA NA NA NA NA
Generators.
SIC 0783...................... Ornamental Shrub and 303 7,231 5,259,210 225,620 0.138 3.205
Tree Services.
Total..................... ........................ 14,263 3,159 30,956,353 3,437,179 0.010 0.092
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
[[Page 20615]]
Sources: CONSAD [5], EIA [49, 50], IRS [15], SBA [51], U.S. Census [43, 44, 45, 46].
Table 54--Costs as a Percent of Revenues and Profits for Affected Very Small Entities (Those With Fewer Than 20 Employees)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Affected firms
with fewer Compliance Revenues per Profits per Costs as a Costs as a
Industry code Industry name than 20 costs per Firm Firm percent of percent of
employees firm `revenues profits
--------------------------------------------------------------------------------------------------------------------------------------------------------
NAICS 234910.................. Water, Sewer, and 759 $220 $1,088,731 $56,832 0.020 0.388
Pipeline Construction.
NAICS 234920.................. Power and Communication 2,651 1,187 913,129 47,665 0.130 2.490
Transmission Line
Construction.
NAICS 234930.................. Industrial Nonbuilding 142 100 1,164,177 58,636 0.009 0.171
Structure Construction.
NAICS 234990.................. All Other Heavy 689 1,895 958,076 46,428 0.198 4.082
Construction.
NAICS 235310.................. Electrical Contractors.. 1,731 2,597 2,223,705 96,064 0.117 2.704
NAICS 235910.................. Structural Steel 608 96 734,692 32,473 0.013 0.296
Erection Contractors.
NAICS 235950.................. Building Equipment and 748 77 832,404 36,792 0.009 0.209
Other Machine
Installation
Contractors.
NAICS 235990.................. All Other Special Trade 2,916 96 836,651 38,570 0.011 0.248
Contractors.
NAICS 221110.................. Electric Power 316 2,841 29,775,772 5,633,576 0.010 0.050
Generation.
NAICS 221120.................. Electric Power 322 6,415 33,598,972 3,178,463 0.019 0.202
Transmission, Control,
and Distribution.
NAICS 2211.................... Major Publicly Owned 33 5,868 4,740,998 NA 0.124 NA
Utilities.
Various....................... Industrial Power 0 NA NA NA NA NA
Generators.
SIC 0783...................... Ornamental Shrub and 90 2,047 849,923 36,462 0.241 5.614
Tree Services.
-----------------------------------------------------------------------------------------------
Total..................... ........................ 11,004 1,169 2,898,088 303,777 0.040 0.385
--------------------------------------------------------------------------------------------------------------------------------------------------------
Notes: (1) Totals may not equal the sum of the components due to rounding.
(2) ``NA'' = Not Applicable.
Sources: CONSAD [5], IRS [15], U.S. Census [43, 44, 45, 46].
4. A Description of the Projected Reporting, Recordkeeping and Other
Compliance Requirements of the Rule, Including an Estimate of the
Classes of Small Entities That Will Be Subject to the Requirement and
the Type of Professional Skills Necessary for Preparation of the Report
or Record
OSHA is revising the standards addressing the work practices
employers will use, and other requirements they will follow, for the
operation and maintenance of, and for construction work involving,
electric power generation, transmission, and distribution
installations. OSHA issued the existing rules for this type of work in
1972 for construction work and in 1994 for work covered by general
industry standards. The construction standards, in particular, are out
of date and are not consistent with the more recent, corresponding
general industry rules for the operation and maintenance of electric
power generation, transmission, and distribution systems. As described
in detail earlier, this final rule will make the construction and
general industry standards for this type of work more consistent than
is currently the case.
Existing Sec. 1910.269 contains requirements for the maintenance
and operation of electric power generation, transmission, and
distribution installations. Section 1910.269 is primarily a work-
practices standard. OSHA based the requirements in Sec. 1910.269 on
recognized safe industry practices as reflected in current national
consensus standards covering this type of work, such as the National
Electrical Safety Code.
Section 1910.269 contains provisions protecting employees from the
most serious hazards they face in performing this type of work,
primarily hazards causing falls, burns, and electric shocks.
Requirements in Sec. 1910.269 include provisions on training, job
briefings, working near energized parts, deenergizing lines and
equipment and grounding them for employee protection, work on
underground and overhead installations, work in power-generating
stations and substations, work in enclosed spaces, and other special
conditions and equipment unique to the generation, transmission, and
distribution of electric energy.
OSHA also is extending its general industry standard on electrical
protective equipment (Sec. 1910.137) to the construction industry. The
existing construction standards for the design of electrical protective
equipment, which apply only to electric power transmission and
distribution work, adopted several national consensus standards by
reference. This final rule replaces the incorporation of these out-of-
date consensus standards with a set of performance-oriented
requirements that are consistent with the latest revisions of these
consensus standards and with the corresponding standard for general
industry. Additionally, OSHA is issuing new requirements for the safe
use and care of electrical protective equipment to complement the
equipment-design provisions. The final rule, which will apply to all
construction work, will update the existing OSHA industry-specific
standards and will prevent accidents caused by inadequate electrical
protective equipment.
As discussed in detail earlier, OSHA does not expect this transfer
to the construction standards of the existing general industry
standards in Sec. 1910.137 and Sec. 1910.269 to impose a significant
burden on employers. Generally, many employers doing construction work
also do general industry work; thus, OSHA believes that they are
already following the existing general industry standards in their
construction work. The final provisions in Subpart V also are generally
consistent with the latest national consensus standards.
In addition, OSHA also is making miscellaneous changes to the
existing requirements in Sec. 1910.137 and Sec. 1910.269. These
changes include requirements for: Class 00 rubber insulating gloves;
electrical protective equipment made from materials other than rubber;
training for electric power generation, transmission, and distribution
workers; host-contractor responsibilities; job briefings; fall
protection equipment; insulation and working position of employees
working on or near live parts; protective clothing; minimum approach
distances; deenergizing transmission and
[[Page 20616]]
distribution lines and equipment; protective grounding; operating
mechanical equipment near overhead power lines; and working in manholes
and vaults.
These changes to the general industry standards, because they also
apply to construction, will ensure that consistent requirements, when
appropriate, apply to employers engaged in work performed under the
construction and general industry standards. As explained more fully in
Section V, Summary and Explanation of the Final Rule, earlier in this
preamble, OSHA believes that this consistency will further protect
employees performing electrical work covered under the general industry
standards. The rule also updates references to consensus standards in
Sec. Sec. 1910.137 and 1910.269 and adds a new appendix to assist
employers to comply with the new clothing provisions.
Section V, Summary and Explanation of the Final Rule, earlier in
this preamble, provides further detail regarding the requirements of
the final rule.
The preceding sections of this economic analysis present a
description of the classes of small entities that are subject to the
final rule, as well as the types of professional skills necessary to
comply with the requirements.
5. A Description of the Steps the Agency Took To Minimize the
Significant Economic Impact on Small Entities Consistent With the
Stated Objectives of Applicable Statutes, Including a Statement of the
Factual, Policy, and Legal Reasons for Selecting the Alternative
Adopted in the Final Rule, and Why the Agency Rejected Each One of the
Other Significant Alternatives to the Rule Considered by the Agency
That Affect the Impact on Small Entities
OSHA evaluated many alternatives to the final rule to ensure that
the final requirements will best accomplish the stated objectives of
applicable statutes and minimize any significant economic impact of the
rule on small entities.
In developing the rule, and especially in establishing compliance,
reporting requirements, or timetables that affect small entities, OSHA
took the resources available to small entities into account. To the
extent practicable, OSHA clarified, consolidated, and simplified
compliance and reporting requirements under the rule that are
applicable to small entities. Wherever possible, OSHA stated the final
rule's requirements in terms of performance rather than design
specifications. OSHA did not consider an exemption from coverage of the
rule for small entities to be a viable option because such an exemption
would unduly jeopardize the safety and health of the affected
employees.
OSHA considered many other specific alternatives to the present
requirements. Section V, Summary and Explanation of the Final Rule,
earlier in this preamble, provides a discussion and explanation of the
particular requirements of the rule and the alternatives OSHA
considered.
OSHA considered other regulatory alternatives raised by the Small
Business Advocacy Review Panel, which OSHA convened for purposes of
soliciting comments on the rule from affected small entities. The
Agency discusses these alternatives later in this economic analysis.
OSHA also considered nonregulatory alternatives in determining the
appropriate approach to reducing occupational hazards associated with
electric power generation, transmission, and distribution work. The
Agency discusses these alternatives under the heading ``Examination of
Alternative Regulatory Approaches,'' earlier in this section of the
preamble.
Alternatives Considered and Changes Made in Response to Comments From
SERs and Recommendations From the Small Business Advocacy Review Panel
On May 1, 2003, OSHA convened a Small Business Advocacy Review
Panel (SBAR Panel or Panel) for this rulemaking in accordance with the
provisions of the Small Business Regulatory Enforcement Fairness Act of
1996 (Pub. L. 104-121), as codified at 5 U.S.C. 601 et seq. The SBAR
Panel consisted of representatives from OSHA, the Office of Information
and Regulatory Affairs (OIRA) in the Office of Management and Budget,
and the Office of Advocacy within the U.S. Small Business
Administration. The Panel received, from small entities potentially
affected by this rulemaking, oral and written comments on a draft rule
and on a draft economic analysis. The Panel, in turn, prepared a
written report, which it delivered to the Assistant Secretary for
Occupational Safety and Health [29]. The report summarized the comments
received from the small entities and included recommendations from the
Panel to OSHA regarding the rule and the associated analysis of
compliance costs.
Table 55 lists each of the recommendations made by the Panel and
describes the corresponding answers or changes made by OSHA in response
to the issues raised.
Table 55--Panel Recommendations and OSHA Responses
------------------------------------------------------------------------
Panel recommendations * OSHA Responses
------------------------------------------------------------------------
1. The SERs generally [believed] that OSHA revised its economic and
OSHA had underestimated the costs and regulatory flexibility
may have overestimated the benefits in analysis as appropriate in
[the draft] economic analysis light of the additional
[provided to the SERs]. The Panel information received from the
recommends that OSHA revise its SERs and rulemaking
economic and regulatory flexibility participants. Many of the
analysis as appropriate, and that OSHA comments from the SERs
specifically discuss the alternative asserting deficiencies in the
estimates and assumptions provided by estimates of the compliance
SERs and compare them to OSHA's costs were the result of
revised estimates. differing interpretations of
what would have to be done to
achieve compliance with
particular requirements.
Some SERs remarked that OSHA
underestimated the time and
resources that would be
necessary to develop and
maintain written records
associated with requirements
for making determinations
regarding training and
protective clothing, for
documenting employee training,
and for communicating with
host employers or contractors
about hazards and appropriate
safety practices. OSHA
clarified, in some cases in
the preamble and other cases
in the regulatory text, that
the final rule does not
require written records to
achieve compliance with these
provisions of the final rule.
[[Page 20617]]
In some cases, the SERs also
interpreted the draft
requirements associated with
job briefings, host-contractor
responsibilities, and incident-
energy calculations in ways
that would involve higher
compliance costs than those
estimated by OSHA, but that
were not consistent with the
way in which OSHA intended
employers to achieve
compliance. In these cases,
OSHA clarified, in the
preamble and regulatory text,
what would be necessary to
comply with the standards to
alleviate the corresponding
potential cost and impact
concerns raised by the SERs.
With regard to the cost for
training that will be
necessary for employees
currently not requiring
training in accordance with
the existing training
requirements in Sec.
1910.269, OSHA revised its
compliance cost calculations
to account for one-time and
annual cost of the additional
training these employees will
receive, as described under
the headings ``One-Time Costs
for Additional Training for
Employees Not Already
Receiving Training in
Accordance with Existing Sec.
1910.269'' and ``Annual Costs
for Additional Training for
Employees Not Already Covered
by Sec. 1910.269,'' earlier
in this section of the
preamble.
For employees currently
provided the training required
by existing Sec. 1910.269,
OSHA generally included costs
equivalent to 1.5 hours of
employee time, 12 minutes of
supervisory time, and 3
minutes of clerical time per
employee. In the case of line-
clearance tree trimmers, OSHA
assumed 0.75 hours of employee
time, 6 minutes of supervisory
time, and 3 minutes of
clerical time per employee.
Most SERs indicated that the
job briefing requirements were
generally consistent with
current practices and that 5
minutes for the additional job
briefing requirements per
project would be a reasonable
estimate for the amount of
time involved. For purposes of
estimating compliance costs in
this analysis, OSHA used
estimates of current
compliance of 85 percent to 98
percent, and estimated that
each affected project would
require resources equivalent
to 5 minutes of supervisor
time and 5 minutes of employee
time.
With regard to the cost
associated with providing
flame-resistant clothing to
employees, the SERs generally
suggested that OSHA's estimate
of two sets per employee per
year for small establishments
and five sets per employee
every 5 years for large
establishments was an
underestimate. The SERs also
gave OSHA broad estimates of
the costs of flame-resistant
clothing, ranging from $50 per
shirt to $150 for switching
coats or flash suits. Several
SERs agreed that many
companies contract with
uniform companies to supply
and launder clothing. In the
FEA, in the analysis of
compliance costs associated
with the requirements to
provide flame-resistant
clothing, OSHA estimates that,
on average, employers will
provide eight sets of clothing
per employee, and that, with
eight sets per employee, the
useful life of the clothing
will average 4 years. OSHA
estimated the cost per set of
clothing to be $110 in the
analysis of the proposed rule,
but increased that estimate to
$192 in this analysis to
reflect current costs [13].
This analysis excluded
laundering costs because the
rule does not require
employers to launder the
clothing. OSHA estimated the
cost per switching coat or
flash suit to be $200 in the
analysis of the proposed rule
and increased that estimate to
$226 in this analysis to
reflect current costs [19].
2. In [the draft] economic and RFA OSHA's final economic and
analyses [provided to the SERs], OSHA regulatory flexibility
assumed that all affected firms apply analyses reflect additional
existing [Sec. ]1910.269 to costs for firms previously not
construction related activities, even required to comply with Sec.
though not required to do so. The 1910.269. Specifically, OSHA
reason OSHA made this assumption is estimated that these firms
[that] OSHA thought that all affected would incur compliance costs
firms are either covered solely by equivalent to the costs
[Part] 1910, or engage in both [Part] incurred by firms affected by
1910 and [Part] 1926 activities, and the new requirements of Sec.
find it easiest to adopt the general 1910.269 when OSHA promulgated
industry standard for all activities. it originally in 1994.
SERs confirmed that most firms do in In addition, OSHA considered
fact follow [Sec. ]1910.269. the SER comments on training
However, they also pointed out that and revised its estimate of
there are some firms that are engaged training costs accordingly.
solely in construction activities and OSHA added a separate training
thus may not be following the [Part] cost for firms not currently
1910 standards. The Panel recommends covered by the existing
that OSHA revise its economic and training requirements in Sec.
regulatory flexibility analyses to 1910.269, as described under
reflect the costs associated with some the heading ``Costs of
firms coming into compliance with Compliance,'' earlier in this
[Sec. ]1910.269. The SERs also section of the preamble.
reported that compliance training
under [Sec. ]1910.269 is extensive.
One SER estimated that in excess of 30
hours per employee is necessary in the
first year. The Panel recommends that
OSHA consider the SER comments on
training and revise its estimate of
training costs as necessary.
[[Page 20618]]
3. Most SERs were concerned that a The final rule does not require
``performance standard'' such as [the employers to maintain records
draft proposal provided to SERs] means of training. Employees
that even in cases where OSHA does not themselves can attest to the
require recordkeeping, such as for training they receive, and
training, many small entities will OSHA will determine compliance
find recordkeeping (1) useful for with the training requirements
internal purposes and (2) virtually primarily through employee
the only way they will be able to interviews
demonstrate compliance with the rule.
The Panel recommends that OSHA
consider whether recordkeeping is
necessary to demonstrate compliance
with the standard, and, if not, that
OSHA explicitly discuss ways in which
employers can demonstrate compliance
without using recordkeeping.
4. SERs pointed out that the [draft The final rule does not require
proposed host-contractor] requirements host employers to supervise
for observation and follow-up would contractors' employees or
result in paperwork and reporting change their practices for
requirements not presented in the cost observing or inspecting the
analysis. The Panel recommends that work of contractors.
OSHA include such costs and paperwork OSHA has eliminated the draft
burdens in its economic analysis as proposed requirement for the
appropriate. host employer ``to note any
failures of the contract
employer to correct such
violations, take appropriate
measures to correct the
violations, and consider the
contract employer's failure to
correct violations in
evaluating the contract
employer.'' Thus, OSHA did not
include costs for the host
employer to follow up to
ensure that the contract
employer corrected any
violations.
OSHA included estimates of the
costs of information
collection requirements, and
of the associated paperwork
burdens, in the paperwork
analysis for the final rule.
5. Several SERs argued that [the draft The final rule does not contain
proposal's requirement for] a requirement for the host
consideration of safety records would employer to obtain and
restrict the number of eligible evaluate information on
contractors, resulting in both contractors' safety
increased costs and potential impacts performance and programs.
on small firms. Several SERs also were Consequently, the final
concerned that the draft requirement regulatory flexibility
would result in the increased use of analysis does not include
methods such as pre-qualification in costs associated with this
the hiring of contractors or would draft proposed provision.
increase reliance on favored
contractors; the SERs said that both
of these effects could result in
increased costs and restricted
business opportunities, especially for
small businesses. The Panel recommends
that OSHA study the extent of such
costs and impacts and solicit comment
on them.
6. Several SERs questioned OSHA's In the development of the FEA,
estimates of the number of sets of OSHA reexamined its
flame-resistant clothing an employee assumptions and cost estimates
would need, and its assumptions and with regard to the entire
cost estimates. The Panel recommends final rule, including the
that OSHA reexamine its assumptions requirements to provide flame-
and cost estimates in light of these resistant clothing. OSHA's
comments. response to Panel
recommendation 1, earlier in
this table, describes the
comments from the SERs and
OSHA's revised estimates made
in response to these comments.
7. Many SERs questioned whether the * * OSHA collected and compiled
* revisions to [Sec. ]1910.269 would information from a variety of
in fact save any lives or prevent any sources to document and
accidents. Some commented that they support the need for the
had never seen an accident that would provisions of the final rule.
have been prevented by any of the new OSHA analyzed the data on the
provisions [in the draft proposal]. fatalities and injuries that
Some SERs suggested that [the draft] occurred among the affected
analysis [provided to SERs] might have workforce over the past decade
included fatalities in municipal specifically with regard to
facilities that may not be covered by the effectiveness of both the
the standard. Others suggested OSHA existing and final
should discuss the extent to which the requirements in preventing
existing general industry standard had such incidents. The discussion
resulted in reduced fatalities and under the heading ``Benefits,
injuries, and how this compares with Net Benefits, and Cost
OSHA estimates of how many fatalities Effectiveness,'' earlier in
and injuries would be prevented by the this section of the preamble,
proposal. The Panel recommends that summarizes this evaluation;
OSHA provide more documentation the corresponding research
regarding the sources and nature of report [5] provides a detailed
the anticipated benefits attributed to explanation of this
the draft proposal. The [Panel also evaluation.
recommends that the] estimated To quantitatively determine the
benefits [in the draft analysis] * * * effectiveness of the existing
be reexamined in light of the SER and final rules in preventing
comments and experiences regarding the injuries and fatalities, OSHA
perceived effectiveness of the new performed a detailed review of
provisions. In particular, [the Panel the descriptions of accidents.
recommends that] OSHA * * * focus For each accident reviewed,
attention on the benefits associated OSHA analyzed the detailed
with the provisions on flame- description of the accident,
resistant] apparel, training, host/ along with the citations
contractor responsibilities, and fall issued, the type of injuries
protection. incurred, and the causes
associated with the accident
to estimate the likelihood
that the accident was
preventable under, first, the
existing applicable standards,
and second, the final rule.
Based on these analyses,
CONSAD found that full
compliance with the existing
standards would prevent 52.9
percent of the injuries and
fatalities; compliance with
the final rule, however, would
prevent 79.8 percent of the
relevant injuries and
fatalities. Compared to the
existing standards, the final
standard increases safety by
preventing an additional 20
fatalities and 119 injuries
annually.
In addition, the final rule
improves safety by clarifying
and updating the existing
standards to reflect modern
technologies, work practices,
and terminology and by making
the standards consistent with
current consensus standards
and other related standards
and documents. By facilitating
the understanding of, and
compliance with, these
important safety standards,
the final rule increases
protection of employees while
reducing uncertainty,
confusion, and compliance
burdens on employers.
[[Page 20619]]
Section V, Summary and
Explanation of the Final Rule,
earlier in this preamble,
includes explanations of the
need for, and the expected
benefits associated with,
specific provisions of the
final rule. In particular, see
the summary and explanation of
final Sec. Sec. 1926.950(c)
(host-contractor
responsibilities), 1926.954(b)
(fall protection), and
1926.960(g) (flame-resistant
clothing) for a discussion of
the need for, and a
qualitative explanation of,
the benefits of these
provisions.
8. There were no comments from the SERs As discussed under the heading
on OSHA's estimates [in the draft ``Costs of Compliance,''
analysis provided to the SERs] of the earlier in this section of the
number and type of small entities preamble, OSHA's FEA,
affected by the proposal. However, including its estimates of
some [SERs] pointed out that there may baseline activities and its
be some small entities that engage in cost estimates, reflect the
only construction related activities. possible existence of some
The Panel recommends that OSHA's firms not currently covered by
estimates of current baseline existing Sec. 1910.269 and
activities and OSHA's cost estimates that do not comply with these
reflect such firms. provisions when performing
construction work on electric
power generation,
transmission, or distribution
installations.
9. Most SERs were uncertain about how OSHA included appendices
to comply with performance oriented containing guidelines on the
provisions of the proposal, and inspection of work-positioning
further, that additional expenses equipment to assist employers
might be required to be confident that in complying with the
they were in compliance with such requirement to conduct such
provisions. The Panel recommends that inspections described in Sec.
OSHA study and address these issues Sec. 1910.269(g)(2)(iv)(A)
and consider the use of guidance and 1926.954(b)(3)(i). The
material (e.g. non-mandatory final rule also includes
appendices) to describe specific ways appendices on clothing in Sec.
of meeting the standard, which will 1910.269 and Subpart V of
help small employers comply, without Part 1926. These appendices
making the standard more prescriptive. should assist employers to
comply with the clothing
provisions in Sec. Sec.
1910.269(l)(8) and
1926.960(g).
The rule also includes many
references to consensus
standards that contain
information that can assist
employers to comply with
various provisions of the
final rule. For example, the
note to Sec. 1926.957(b)
directs employers to the
Institute of Electrical and
Electronics Engineers' IEEE
Guide for Maintenance Methods
on Energized Power Lines, IEEE
Std 516-2009 for guidance on
the examination, cleaning,
repairing, and in-service
testing of live-line tools to
help employers comply with
that provision in the OSHA
standards. Lastly, Appendix G
to Sec. 1910.269 and
Appendix G to Subpart V of
Part 1926 contain lists of
reference documents that
employers can access for help
in complying with the final
rule.
The preamble and this analysis
both contain additional
descriptions of what OSHA
considers necessary and
sufficient for purposes of
achieving compliance with the
requirements of the final
rule.
10. Most SERs were highly critical of OSHA modified the provisions on
the host contractor provisions [in the host-contractor
draft proposal provided to the SERs] responsibilities substantially
and had trouble understanding what from the requirements in the
OSHA required. If these provisions are draft proposal reviewed by the
to be retained, the Panel recommends SERs. The Agency believes that
that they be revised. The Panel the changes address the
recommends that OSHA clarify what concerns expressed by the
constitutes adequate consideration of SERs.
contractor safety performance, clarify The final rule does not contain
what is meant by ``observation,'' requirements for the host
clarify how the multi-employer employer to consider a
citation policy is related to the contract employer's safety
proposal, and clarify whether the performance or for the host
requirement to communicate hazards employer to observe or
does or does not represent a supervise contract employers'
requirement for the host employer to work. In addition, the final
conduct their own risk assessment. The rule does not include the
Panel also recommends that OSHA proposed requirement that host
examine the extent to which state employers report observed
contractor licensing could make the contract-employer-related
host contractor provisions in the violations to the contract
proposal unnecessary. employer.
The discussion of final Sec.
1926.950(c), in Section V,
Summary and Explanation of the
Final Rule, earlier in this
preamble, provides
clarification of the purpose
and application of the host-
contractor requirements and
their relationship to OSHA's
multiemployer citation policy.
The discussion of final Sec.
1926.950(c)(1), in Section V,
Summary and Explanation of the
Final Rule, earlier in this
preamble, makes it clear that
the purpose of the
requirements for host
employers to provide
information to contractors is
to facilitate the contractors'
efforts to perform their own
assessments as required by the
final rule.
OSHA does not believe that
State contractor-licensing
requirements make the final
host-contractor provisions
unnecessary. Not all States
require electric power
generation, transmission, and
distribution contractors to
have a license. For example,
Illinois and New York do not
require licensing at the State
level (see https://www.electric-find.com/license.htm).
Additionally, States with such
licensing requirements judge
primarily the contractors'
ability to install electric
equipment in accordance with
State or national installation
codes, and not their ability
to perform electric power
generation, transmission, and
distribution work safely.
11. Some SERs questioned the need for OSHA considered these issues in
flame-resistant clothing beyond the the development of the final
existing clothing provisions in [Sec. clothing requirements, as
]1910.269. Some argued that there was explained in the discussion of
a trade-off between possible decreased final Sec. 1926.960(g), in
injuries from burns and heat stress Section V, Summary and
injuries as a result of using flame- Explanation of the Final Rule,
resistant clothing. The Panel earlier in this preamble.
recommends that OSHA consider and
solicit comments on these issues.
[[Page 20620]]
12. Many SERs were uncertain whether OSHA adopted requirements in
[the draft proposal's] requirements the final rule that provide
for determining the need for flame- guidance explaining ways an
resistant clothing would allow the use employer can comply with the
of such methods as 1) ``worst case'' arc-flash protection
analysis or 2) specifying minimum requirements in Sec. Sec.
levels of protection for use when a 1910.269(l)(8) and
system does not exceed certain limits. 1926.960(g). For example, the
The Panel recommends that OSHA clarify Agency included two notes and
what methods are acceptable to meet additional appendix material
these requirements, and specify these explaining how an employer can
methods in such a way that small calculate estimates of
entities can be confident that they available heat energy. For
have met the requirements of the additional information, see
standards. the discussion of final Sec.
1926.960(g) in Section V,
Summary and Explanation of the
Final Rule, earlier in this
preamble.
13. OSHA[`s draft proposal included] OSHA believes that the changes
some changes to the training this final rule makes to the
provisions in [Sec. ]1910.269, training requirements in
including dropping certification existing Sec. 1910.269
requirements and allowing training to clarify the standard and
vary with risk. OSHA stated that both reduce burdens on employers.
of these changes were designed to give See the discussion of final
the rules a greater performance Sec. 1926.950(b), in Section
orientation and to ease compliance. V, Summary and Explanation of
Some SERs felt that these changes the Final Rule, earlier in
might make compliance more complicated this preamble, for additional
by making it less clear what needs to clarification on how to comply
be done. The Panel recommends that with the training requirements
OSHA clarify the performance in the final rule. OSHA did
orientation of these [draft proposed] not state that compliance with
changes and consider explaining that the training provisions in
existing compliance methods would existing Sec. 1910.269 will
still be considered adequate under the constitute compliance with the
new rules. The Panel further training provisions in the
recommends that OSHA examine the final rule because employers
requirement [in existing Sec. will need to develop and
1910.269(a)(2)(vii)] that employees provide additional training to
demonstrate proficiency and provide address the new and revised
examples of how that can be safety-related work-practice
accomplished. The Panel also requirements in the final
recommends that OSHA consider the rule. Thus, training that
possibility that the proposed draft complies with existing Sec.
may introduce costs to small 1910.269 will not be
businesses that are uncertain of how sufficient under the final
to comply with the new performance rule.
oriented training provisions. Existing Sec.
1910.269(a)(2)(vii) already
requires employees to
demonstrate proficiency in the
work practices involved. OSHA
believes that most employers
are already complying with
this requirement in various
ways. For example, some
employers have employees
demonstrate proficiency in
climbing after completing a
pole-climbing class that
includes climbing on practice
poles as part of the
curriculum. In addition, many
employers use an
apprenticeship program, in
which journeyman line workers
acting as crew leaders observe
trainees over the course of
the program. The trainees pass
through the apprenticeship
program by successfully
completing each step,
demonstrating proficiency in
various tasks along the way,
until the trainees reach the
journeyman level.
In addition to the guidance
provided in the preamble and
appendices on how to comply
with the new training
requirements, the Agency is
planning to issue a Small
Entity Compliance Guide
covering these issues
following publication of the
standard.
14. Several SERS argued that the OSHA clarified the purpose of
[draft] proposal placed restrictions the changes to the fall
on the length of [a] lanyard and that protection requirements in
these restrictions were unworkable. final Sec. 1926.954(b)(1)(i)
The Panel recommends that OSHA clarify and (b)(2) in the discussion
the intent of the fall protection of those provisions in Section
provisions. Other SERs argued that V, Summary and Explanation of
fall fatalities from aerial lifts were the Final Rule, earlier in
either the result of catastrophic this preamble. The Agency also
failures in which case fall protection clarified the requirements in
would not have prevented the death, or final Sec.
the result of failure to use any form 1926.954(b)(3)(iii) to use
of fall arrest or fall restraint. Some fall protection equipment to
SERs argued that some workers might make it clear what each type
find harnesses more awkward than belts of fall protection system is
and be less likely to wear them. The and when it is acceptable. The
Panel recommends that OSHA consider discussion of final Sec.
and solicit comment on these issues. 1926.954(b)(3)(iii), in
Section V, Summary and
Explanation of the Final Rule,
earlier in this preamble,
describes why the reasons
provided by the SERs did not
persuade the Agency to permit
the use of body belts in a
fall arrest system.
15. This rule was designed by OSHA to OSHA does not believe that the
eliminate confusing differences provisions on host-contractor
between the applicable construction responsibilities duplicate or
and general industry standards by overlap the Agency's
making the standards consistent. multiemployer policy or create
Several SERs felt this was a employer-employee
worthwhile goal. Some SERs felt that relationships for FLSA or IRS
the host contractor provisions of the purposes. See the discussion
rule could result in causing of final Sec. 1926.950(c) in
contractor employees to be considered Section V, Summary and
employees of the host employer under Explanation of the Final Rule,
the Fair Labor Standards Act and under earlier in this preamble, for
the Internal Revenue Service a full discussion of these
regulations. In addition, the SERs issues.
identified OSHA's multi-employer
citation policy as duplicative and
overlapping of the host contractor
provisions in the proposal. The Panel
recommends that, if this provision is
retained, OSHA investigate this issue
and clarify these provisions to assure
that contractor employees do not
become direct employees of the host
employer as a result of complying with
possible OSHA requirements.
16. Some SERs were unconvinced about The Agency received no comments
the need for revisions to the existing on the regulatory alternative
[Sec. ]1910.269 standard in light of of extending existing Sec.
their potential to improve safety 1910.269, in its entirety, to
beyond what compliance with the construction without further
requirements in existing [Sec. modification. In any event,
]1910.269 would achieve. The Panel the Agency finds that the
recommends that OSHA consider and additional changes to both
solicit comment on the regulatory Sec. 1910.269 and Subpart V
alternative of extending the will prevent a significant
requirements of [Sec. ]1910.269 to number of fatalities and
construction, without further injuries each year.
modification.
[[Page 20621]]
17. The Panel notes that [the draft OSHA considered these options
proposed host-contractor] provisions and adopted several of them.
were particularly troublesome for See the discussion of final
almost all SERs, and that as a result, Sec. 1926.950(c) in Section
OSHA should provide either some change V, Summary and Explanation of
or provide extensive clarification to the Final Rule, earlier in
these [draft proposed] provisions. The this preamble, for additional
Panel recommends that OSHA consider, discussion of these
analyze, and solicit comment on a provisions.
variety of alternatives to these
[draft proposed] provisions,
including:
(1) Dropping all or some of these
provisions.
(2) Specifying in detail methods
that would be considered adequate
for purposes of compliance for
those provisions retained..
(3) Changing the provision for
consideration of safety
performance to indicate how
employers can be sure they have
complied with the provision..
(4) Changing the provisions
concerning observed violations by:
Dropping the provision
concerning observed violations
entirely;
Changing the provision
concerning observed violations
to clearly indicate that
``inspections'' are not
required;
Minimizing the amount
of follow-up and
responsibility placed on the
host employer when a violation
is observed;
Requiring only that
the contractor be notified of
observed violations (no
requirement for subsequent
monitoring or evaluation);
Changing the provision
to require observation for the
purpose of determining if the
contractor is performing safe
work practices, and requiring
observed violations to be
reported to the contractor (no
requirement for subsequent
monitoring or evaluation);
Providing explicit
language that line clearance
tree trimmers are not covered
by this provision;
Specifying that only
observations made by a
``safety professional'' or
other individual qualified to
identify hazards must be
reported to the contractor.
(5) Changing the provision for
hazard communication to make clear
that the host employer is not
required to conduct his or her own
hazard analysis, but only to
communicate such hazards of which
the host employer may be aware.
18. The Panel recommends that OSHA OSHA considered the options
consider and solicit comment on two recommended by the Panel. The
kinds of options with respect to flame- Agency adopted the second
resistant clothing. First, [the Panel option suggested by the Panel.
recommends that] OSHA consider the Appendix E to Sec. 1910.269
alternative of no further requirements and Appendix E to Part 1926,
beyond existing [Sec. ]1910.269 for Subpart V, contain tables that
the use of flame-resistant clothing. employers may use to estimate
Second, [the Panel recommends that,] available heat energy.
should the draft requirement be Although these tables do not
retained in some manner, OSHA * * * cover every circumstance, they
consider and solicit comment on one or do address many exposure
a combination of alternative means of conditions found in overhead
determining how much protection is electric power transmission
needed or required. These alternatives and distribution work. Other
should include:. assessment aids are available,
and also listed in the two
appendices, for other exposure
conditions, including typical
electric power generation
exposures.
(1) Allowing the employer to OSHA did not incorporate any of
estimate the exposure assuming the other Panel-recommended
that the distance from the options into the final rule
employee to the electric arc is because the Agency either
equal to the minimum approach currently believes that they
distance. are not sufficiently
(2) Providing tables showing heat protective or has insufficient
energy for different exposure information to incorporate
conditions as an alternative them. See the discussion of
assessment method.. final Sec. 1926.960(g), in
(3) Specifying a minimum level of Section V, Summary and
protection for overhead line work Explanation of the Final Rule,
(for example, 10 cal/cm2) for use earlier in this preamble, for
when the system does not exceed a discussion of the regulatory
certain limits as an alternative alternatives recommended by
to hazard assessment.. rulemaking participants and
considered by the Agency.
(4) Allowing the employer to reduce
protection when other factors
interfere with the safe
performance of the work (for
example, severe heat stress) after
the employer has considered
alternative methods of performing
the work, including the use of
live-line tools and deenergizing
the lines and equipment, and has
found them to be unacceptable.
(5) Allowing employers to base
their assessments on a ``worst
case analysis.''.
(6) Requiring employers to use
appropriate flame-retard[a]nt
clothing without specifying any
assessment method..
[[Page 20622]]
19. Some SERs were concerned that the See OSHA's response to Panel
revised training requirements recommendation 13, earlier in
[contained in the draft proposal] this table, and the discussion
complicated the question of of final Sec. 1926.950(b),
demonstrating that training had been in Section V, Summary and
provided, and that the [draft Explanation of the Final Rule,
proposed] requirement that training be earlier in this preamble.
related to the risk would require
additional training, additional
documentation, or both. The Panel
recommends that OSHA consider making
it clear that employers that follow
the existing training provisions in
[Sec. ]1910.269 will be in
compliance with the new rules, and
that OSHA clarify alternative methods
that would be considered acceptable
for demonstrating adequacy of training
and the relation of the training to
risk.
20. In response to comment by some OSHA is adopting only one new
SERs, the Panel recommends that OSHA requirement related to job
consider and solicit comment on the briefings. Final Sec. Sec.
issue of whether the additional job 1910.269(c)(1)(i) and
briefing requirements [in the draft 1926.952(a)(1) require the
proposal] are needed and how they can employer to provide the
be met in situations in which the employee in charge of the job
employee is working at a distant with all available information
location. that relates to the
determination of existing
characteristics and conditions
that the crew must complete.
For additional discussion of
this provision and related
comments, see the discussion
of final Sec. 1926.952(a)(1)
in Section V, Summary and
Explanation of the Final Rule,
earlier in this preamble.
The Agency believes that many
employers are already
providing relevant information
about a job when they assign
that job to a crew of
employees or to an employee
working alone. OSHA
anticipates that employers
will pass along the required
information when they assign
jobs to employees. Where the
employees are working has no
effect on the employer's
ability to communicate the
information.
21. All of the affected SERs felt that Over the course of the
the provisions of the [draft proposal] rulemaking, OSHA examined the
with respect to fall restraint systems issue of whether using fall
would make it difficult for a person restraint systems to protect
using a fall restraint system to employees working from aerial
perform the necessary work. The SERs lifts was practical and
also raised the possibility of safety explored with manufacturers
problems associated with wearing a the nonregulatory option of
safety harness as opposed to a safety improving fall protection
belt, such as an increased likelihood systems for use in aerial
of the harness being snagged and as a lifts. The final rule requires
result the employee being either that employers ensure that
pulled into a wood chipper while on employees use a fall restraint
the ground or pulled out of the bucket system or a personal fall
when it is lowered. The Panel arrest system when working
recommends that OSHA consider and from aerial lifts. The final
solicit comment on the alternative of rule also requires that
making no changes to its existing fall employers ensure that
protection requirements. [The Panel employees use a personal fall
recommends that, i]f the provision is arrest system, work-
retained, OSHA should carefully positioning equipment, or fall-
examine the issue of whether the fall restraint system, as
restraint system requirements in the appropriate, when working at
draft make use of fall restraint elevated locations more than
systems unworkable in aerial lifts. 1.2 meters (4 feet) above the
[The Panel recommends that] OSHA * * * ground on poles, towers, or
also consider the nonregulatory similar structures if the
alternative of working with aerial employer does not provide
device manufacturers and aerial device other fall protection. See the
users (for example, electric and discussion of final Sec.
telecommunications utilities, painting 1926.954(b)(3)(ii) and
and electrical contractors, tree- (b)(3)(iii) in Section V,
trimming firms) in the development of Summary and Explanation of the
improved fall restraint systems that Final Rule, earlier in this
are more comfortable than existing preamble, for a discussion of
systems and maintain the appropriate comments received on the
degree of protection for employees. regulatory alternatives.
------------------------------------------------------------------------
* OSHA took the Panel recommendations listed in the table directly from
the Panel's report (Ex. 0019). OSHA made editorial modifications, as
necessary, for the purpose of clarity. Any modifications to the
original recommendations are nonsubstantive and clearly indicated.
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---------------------------------------------------------------------------
\574\ In these references, a date in parentheses indicates the
date on which ERG visited the pertinent Web site to retrieve pricing
information that OSHA used in this FEA.
---------------------------------------------------------------------------
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[[Page 20623]]
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Specific estimates. See https://www.bls.gov/oes/oes_dl.htm#2007.
34. U.S. Bureau of Labor Statistics (BLS). 2007a. National 5-digit
NAICS Industry-Specific estimates. See https://bls.gov/oes/oes_dl.htm.
35. U.S. Bureau of Labor Statistics (BLS). 2007b. Quarterly Census
of Employment and Wages. See https://www.bls.gov/cew/data.htm.
36. U.S. Bureau of Labor Statistics. 2009a. Employer Costs for
Employee Compensation Summary, September 10, 2009. See https://www.bls.gov/news.release/ecec.nr0.htm.
37. U.S. Bureau of Labor Statistics. 2009b. May 2009 Occupational
Employment and Wage Estimates, National 4-digit NAICS Industry-
Specific Estimates. See https://www.bls.gov/oes/oes_dl.htm.
38. U.S. Bureau of Labor Statistics. 2009c. Occupational Employment
and Wages, May 2009: SOC 37-3013 Tree Trimmers and Pruners. See
https://www.bls.gov/oes/current/oes373013.htm.
39. U.S. Bureau of Labor Statistics. 2010a. Occupational Employment
and Wages, May 2010: 49-9051 Electrical Power-Line Installers and
Repairers. See https://www.bls.gov/oes/current/oes499051.htm.
40. U.S. Bureau of Labor Statistics. 2010b. May 2010 National
Industry-Specific Occupational Employment and Wage Estimates: NAICS
221100--Electric Power Generation, Transmission and Distribution.
See https://www.bls.gov/oes/current/naics4_221100.htm.
41. U.S. Bureau of Labor Statistics. 2010c. Occupational Employment
and Wages, May 2010 49-2095 Electrical and Electronics Repairers,
Powerhouse, Substation, and Relay. See https://www.bls.gov/oes/current/oes492095.htm.
42. U.S. Census Bureau. 2002. Statistics of U.S. Businesses.
43. U.S. Census Bureau. 2007. Statistics of U.S. Businesses.
44. U.S. Census Bureau. 2009a. 1997 NAICS and 1987 SIC
Correspondence Tables. See https://www.census.gov/epcd/www/naicstab.htm.
45. U.S. Census Bureau. 2009b. 1997 NAICS to 2002 NAICS
Correspondence Tables. See https://www.census.gov/eos/www/naics/concordances/1997_NAICS_to_2002_NAICS.xls.
46. U.S. Census Bureau. 2009c. 2002 NAICS to 2007 NAICS
Correspondence Tables. See https://www.census.gov/eos/www/naics/concordances/2002_to_2007_NAICS.xls.
47. U.S. Census Bureau. 2011. County Business Patterns, 1997 and
2007. Growth in establishments and employment in combined Heavy
Construction (NAICS 234000) and Special Trades Contractors (NAICS
235000). See https://www.census.gov/econ/cbp/.
48. U.S. Energy Information Administration. 2003. Form EIA-412
General Information. See https://www.google.com/url?sa=t&rct=j&q=eia+form+412&source=web&cd=2&ved=0CC4QFjAB&url=http%3A%2F%2Fwww.eia.gov%2Fsurvey%2Fform%2Feia_412%2Finstructions_form.doc&ei=bEo5T4b5EozLrQfNnJ3WBQ&usg=AFQjCNHtrUZPjFTB08VAwGyOomBrBAjFsA.
49. U.S. Energy Information Administration. 2008a. Form EIA-860
Database Annual Electric Generator Report. See https://www.eia.doe.gov/cneaf/electricity/page/eia860.html.
50. U.S. Energy Information Administration. 2008b. Form EIA-861
Database. See https://www.eia.doe.gov/cneaf/electricity/page/eia861.html.
51. U.S. Small Business Administration. 2008. Small Business Size
Standards. See https://www.sba.gov/content/table-small-business-size-standards.
52. Urban Institute/Brookings, 2012. ``Historical Average Federal
Tax Rates for All Households,'' Tax Policy Center, October.
Available at https://www.taxpolicycenter.org/taxfacts/displayafact.cfm?Docid=456.
53. Viscusi, W.K., and Aldy, J.E. 2003. ``The Value of a Statistical
Life: A Critical
[[Page 20624]]
Review of Market Estimates Throughout the World.'' Journal of Risk
and Uncertainty, 27(1): 5-76. See https://camra.msu.edu/documents/ViscusiandAldy2003.pdf.
VII. Federalism
OSHA reviewed this final rule in accordance with the most recent
Executive Order (E.O.) on Federalism (E.O. 13132, 64 FR 43255 (Aug. 10,
1999)). This E.O. requires that Federal agencies, to the extent
possible, refrain from limiting State policy options, consult with
States prior to taking any actions that would restrict State policy
options, and take such actions only when clear constitutional authority
exists and the problem is national in scope. E.O. 13132 provides for
preemption of State law only with the expressed consent of Congress.
Any such preemption must be limited to the extent possible.
Under Section 18 of the OSH Act, Congress expressly provides that
States may adopt, with Federal approval, a plan for the development and
enforcement of occupational safety and health standards; States that
obtain Federal approval for such a plan are referred to as ``State-plan
States'' (29 U.S.C. 667). Occupational safety and health standards
developed by State-plan States must be at least as effective in
providing safe and healthful employment and places of employment as the
Federal standards. Subject to these requirements, State-plan States are
free to develop and enforce under State law their own requirements for
safety and health standards.
While OSHA drafted this final rule to protect employees in every
State, Section 18(c)(2) of the Act permits State-plan States and
Territories to develop and enforce their own standards for electric
power generation, transmission, and distribution and electrical
protective equipment provided that those requirements are at least as
effective in providing safe and healthful employment and places of
employment as the requirements in this final rule.
In summary, this final rule complies with E.O. 13132. In States
without OSHA-approved State plans, this final rule limits State policy
options in the same manner as every standard promulgated by OSHA. In
States with OSHA-approved State plans, this rulemaking does not
significantly limit State policy options.
VIII. Unfunded Mandates
OSHA reviewed this final rule according to the Unfunded Mandates
Reform Act of 1995 (UMRA) (2 U.S.C. 1501 et seq.) and E.O. 13132 (64 FR
43255 (Aug. 10, 1999)). As discussed in the Final Economic and
Regulatory Flexibility Analysis, OSHA estimates that compliance with
the rule will require expenditures of less than $100 million per year
by all affected employers. Therefore, this rule is not a significant
regulatory action within the meaning of Section 202 of UMRA (2 U.S.C.
1532).
OSHA standards do not apply to State or local governments except in
States that have elected voluntarily to adopt a State plan approved by
the Agency. Consequently, the rule does not meet the definition of a
``Federal intergovernmental mandate'' (2 U.S.C. 658(5)).
Therefore, for the purposes of UMRA, the Agency certifies that this
final rule does not mandate that State, local, or Tribal governments
adopt new, unfunded regulatory obligations or increase expenditures by
the private sector of more than $100 million in any year.
IX. Consultation and Coordination With Indian Tribal Governments
OSHA reviewed this final rule in accordance with Executive Order
13175, (65 FR 67249 (Nov. 9, 2000)) and determined that it does not
have ``tribal implications'' as defined in that order. The final rule
does not have substantial direct effects on one or more Indian tribes,
on the relationship between the Federal government and Indian tribes,
or on the distribution of power and responsibilities between the
Federal government and Indian tribes.
X. Office of Management and Budget Review Under the Paperwork Reduction
Act of 1995
The final rule revising the general industry and construction
standards for electric power generation, transmission, and
distribution, and for electrical protective equipment, contains
collection of information requirements (paperwork) subject to review by
OMB. In accordance with Sec. 3506(c)(2) of the Paperwork Reduction Act
of 1995 (44 U.S.C. 3501 et seq.), OSHA solicited comments on the
information collections included in the proposal. For the proposal, the
Department of Labor also submitted an information collection request to
OMB for review in accordance with 44 U.S.C. 3507(d). OMB subsequently
informed the Department of Labor that its ``action [was] not an
approval to conduct or sponsor an information collection under the
Paperwork Reduction Act of 1995.''
A. Information Collection Request for the Proposed Rule
In the information request for the proposal, OSHA submitted to OMB
the following proposed new collections of information and proposed
removing existing collections of information:
1. Proposed Electrical Protective Equipment in Construction Collections
of Information
Proposed Sec. 1926.97(c)(2)(xii) provided that the employer must
certify that it tested equipment in accordance with the requirements of
proposed paragraphs (c)(2)(iv), (c)(2)(vii)(C), (c)(2)(viii),
(c)(2)(ix), and(c)(2)(xi) of that section and must ensure that the
certification identified the equipment that passed the test and the
date of the test; the provision also specified that marking the
equipment and entering the results of the tests and the dates of
testing in logs are two acceptable means of meeting these requirements.
2. Proposed Information-Transfer Collections of Information for General
Industry and Construction
Proposed Sec. Sec. 1926.950(c)(1)(i) and 1910.269(a)(4)(i)(A)
provided that the host employer must inform the contractor of any known
hazards that might be related to the contractor's work and that the
contractor might not recognize; the host employer also must notify the
contractor of any information needed to do assessments required by the
standard.
Proposed Sec. Sec. 1926.950(c)(1)(ii) and 1910.269(a)(4)(i)(B)
provided that the host employer must report any observed contract-
employer-related violations of the standards to the contract employer.
Proposed Sec. Sec. 1926.950(c)(2)(iii) and 1910.269(a)(4)(ii)(C)
provided that the contract employer must advise the host employer of
unique hazards presented by the contract employer's work, unanticipated
hazards found during the contract employer's work that the host
employer did not mention, and measures the contractor took to correct
and prevent recurrences of violations reported by the host employer.
3. Proposed Enclosed Spaces Collections of Information for Construction
Proposed Sec. 1926.953(a) provided that, if, after the employer
takes the precautions specified by Sec. Sec. 1926.953 and 1926.965,
the hazards remaining in the enclosed space endanger the life of an
entrant or could interfere with escape from the space, then entry into
the enclosed space must meet the permit-
[[Page 20625]]
space entry requirements of paragraphs (d) through (k) of Sec.
1910.146.\575\
---------------------------------------------------------------------------
\575\ Some of the requirements in paragraphs (d) through (k) of
Sec. 1910.146 involve collections of information aimed at
protecting employees from the hazards of entry into permit-required
confined spaces. The proposal noted that Sec. 1910.146 already has
a control number.
---------------------------------------------------------------------------
4. Proposed Removal of General Industry Training Certification
Existing Sec. 1910.269(a)(2)(vii) requires the employer to certify
that each employee received the training required by Sec.
1910.269(a)(2). The employer must make this certification when the
employee demonstrates proficiency in the work practices involved and
maintain the certification for the duration of the employee's
employment. OSHA proposed to remove the certification requirement
contained in existing Sec. 1910.269(a)(2)(vii).
B. Information Collection Requirements in the Final Rule
OSHA responded to public comments addressing the proposed rule's
requirements in Section V, Summary and Explanation of the Final Rule,
earlier in this preamble. Also, OSHA has submitted to OMB a new
information collection request in connection with the final rule: a new
information collection request in connection with the final rule titled
``Supporting Statement for the Information Collection Requirements of
the Electric Power Generation, Transmission, and Distribution Standards
for Construction and General Industry (29 CFR 1926 Subpart V and 29 CFR
1910.269) and the Electrical Protective Equipment Standards for
Construction and General Industry (29 CFR 1926.97and 29 CFR
1910.137).'' This information collection request includes both the
existing information collection requirements from the general industry
standards and the new information collection requirements from the
construction standards, resulting in a single information collection
request for both the general industry and construction standards.
Therefore, upon publication of the new information collection request,
the Agency will discontinue the existing information collection request
for the general industry standards titled ``Supporting Statement for
the Electrical Protective Equipment Standard (29 CFR 1910.137) and the
Electric Power Generation, Transmission, and Distribution Standard (29
CFR 1910.269),'' OMB Control Number 1218-0190.
The new information collection request contains several newly
identified collections of information requirements in both construction
and general industry (that is, collections of information not included
in the information collection requests for either the proposal or
existing Sec. Sec. 1910.137 and 1910.269). As OSHA explains in detail
in the new information collection request, the majority of the
requirements covered by these newly identified collections of
information consist of usual and customary practices with zero burden.
In addition to adding newly identified collections of information
to the new information collection request, OSHA modified the following
collections of information. First, the final electrical protective
equipment provision for construction (final Sec. 1926.97(c)(2)(xii))
requires, in addition to the collections of information noted in the
information collection request for the proposal, that the employer make
the required certification available upon request to the Assistant
Secretary for Occupational Safety and Health and to employees and their
authorized representatives. Second, as described in Section V, Summary
and Explanation of the Final Rule, earlier in this preamble, the final
information-transfer provisions for construction and general industry
(final Sec. Sec. 1926.950(c)(1) and (c)(2) and final Sec. Sec.
1910.269(a)(3)(i) and (a)(3)(ii)) differ substantially from the
proposal, and the information collection requests for Sec. Sec.
1910.137 and 1910.269 and for Sec. 1926.97 and Subpart V reflect these
revisions.
Table 56 lists the provisions of the final rule that OSHA
identified as containing collections of information.
Table 56--Collections of Information in the Final Rule
------------------------------------------------------------------------
General Industry Standards Construction Standards
------------------------------------------------------------------------
Sec. 1910.137(c)(2)(xii) Sec. 1926.97(c)(2)(xii)
Sec. 1910.269(a)(3)(i) Sec. 1926.950(c)(1)
Sec. 1910.269(a)(3)(ii) Sec. 1926.950(c)(2)
Sec. 1910.269(c)(1)(i) Sec. 1926.952(a)(1)
Sec. 1910.269(d)(2)(iii) NA
Sec. 1910.269(d)(2)(v) NA
Sec. 1910.269(d)(2)(ix) NA
Sec. 1910.269(d)(3)(ii)(F) NA
Sec. 1910.269(d)(5) NA
Sec. 1910.269(d)(8)(iv) NA
NA Sec. 1926.953(a)
NA Sec. 1926.953(g)
Sec. 1910.269(f) NA
Sec. 1910.269(l)(3)(ii) Sec. 1926.960(c)(1)(ii)
Sec. 1910.269(m)(3)(i) Sec. 1926.961(c)(1)
Sec. 1910.269(m)(3)(v) Sec. 1926.961(c)(5)
Sec. 1910.269(m)(3)(ix) Sec. 1926.961(c)(9)
Sec. 1910.269(m)(3)(x)(A) Sec. 1926.961(c)(10)(i)
Sec. 1910.269(m)(3)(x)(D) Sec. 1926.961(c)(10)(iv)
Sec. 1910.269(o)(3)(iii)(A) Sec. 1926.963(c)(3)(i)
Sec. 1910.269(p)(4)(ii) Sec. 1926.959(d)(2)
Sec. 1910.269(s)(1)(ii) Sec. 1926.967(k)(1)(ii)
Sec. 1910.269(u)(4)(iv) Sec. 1926.966(e)(4)
Sec. 1910.269(u)(6)(i) Sec. 1926.966(g)(1)
Sec. 1910.269(v)(4)(iv) NA
Sec. 1910.269(v)(7)(i)(A) NA
Sec. 1910.269(v)(8)(i) NA
Sec. 1910.269(v)(10)(i) NA
Sec. 1910.269(v)(11)(ii) NA
Sec. 1910.269(v)(11)(ix) NA
Sec. 1910.269(v)(11)(x) NA
Sec. 1910.269(v)(12) NA
Sec. 1910.269(w)(6)(ii) Sec. 1926.967(g)(2)
------------------------------------------------------------------------
Note: ``NA'' = Not Applicable.
Before publishing this final rule, the Department of Labor
submitted the new information collection request to OMB for its
approval.\576\ The new information collection request contains a full
analysis and description of the burden hours and costs associated with
paperwork requirements of the final rule. The public may obtain copies
of the new information collection request on April 14, 2014 at
www.reginfo.gov or by contacting OSHA at 202-693-2222. OSHA will
publish a separate notice in the Federal Register that will announce
the results of OMB's review and include in that notice any applicable
OMB control number. Upon publication of that notice, any revisions to
the new information collection request made as a result of OMB's review
will be available at www.reginfo.gov by searching for the OMB-approved
control number for the new information request.
---------------------------------------------------------------------------
\576\ OSHA notes that 24,407 business or other for-profit
establishments are affected by the final rule and estimates that
there are no capital or start-up costs associated with the final
rule's information collection requirements.
---------------------------------------------------------------------------
The Department of Labor notes that a Federal agency cannot conduct
or sponsor a collection of information unless OMB approves the
collection of information under the Paperwork Reduction Act of 1995 and
the information collection requirement displays a currently valid OMB
control number. Also, notwithstanding any other provision of law, no
employer may be subject to a penalty for failing to comply with a
collection of information if the collection of information does not
display a currently valid OMB control number.
XI. State-Plan Requirements
When Federal OSHA promulgates a new standard or more stringent
amendment to an existing standard, the 27 States and U.S. Territories
with their own OSHA-approved occupational safety and health plans must
amend their standards to reflect the new standard or amendment, or show
OSHA
[[Page 20626]]
why such action is unnecessary, for example, because an existing State
standard covering this area is ``at least as effective'' as the new
Federal standard or amendment (29 CFR 1953.5(a)). The State standard
must be at least as effective as the final Federal rule, must be
applicable to both the private and public (State and local government
employees) sectors, and must be completed within 6 months of the
promulgation date of the final Federal rule. When OSHA promulgates a
new standard or amendment that does not impose additional or more
stringent requirements than an existing standard, State-Plan States are
not required to amend their standards, although the Agency may
encourage them to do so.
The 21 States and one U.S. Territory with OSHA-approved
occupational safety and health plans covering private employers and
State and local government employees are: Alaska, Arizona, California,
Hawaii, Indiana, Iowa, Kentucky, Maryland, Michigan, Minnesota, Nevada,
New Mexico, North Carolina, Oregon, Puerto Rico, South Carolina,
Tennessee, Utah, Vermont, Virginia, Washington, and Wyoming. In
addition, four States and one U.S. Territory have OSHA-approved State
Plans that apply to State and local government employees only:
Connecticut, Illinois, New Jersey, New York, and the Virgin Islands.
This final rule results in more stringent requirements for the work
it covers. Therefore, States and Territories with OSHA-approved State
Plans must adopt comparable amendments to their standards within 6
months of the promulgation date of this rule unless they demonstrate
that such amendments are not necessary because their existing standards
are at least as effective in protecting workers as this final rule.
Each State Plan's existing requirements will continue to be in effect
until it adopts the required revisions.
XII. Dates
When OSHA promulgates a final rule, the Agency typically provides a
delay to allow employers to become familiar with the rule and to come
into compliance. The Agency requested comments generally on what an
appropriate delay would be for this rule, on how long employers would
need to make purchases necessary for compliance with the proposed rule,
and on the expected useful life of equipment that the proposal would
have required employers to replace.
OSHA received a wide range of recommendations. A few commenters
noted that the proposed rule was largely the same as existing Sec.
1910.269 and suggested that employers would need minimal time to comply
with the final rule. (See, for example, Exs. 0126, 0480.) BGE commented
that employers would need 2 months ``to evaluate the changes'' (Ex.
0126). IBEW noted that the proposed changes would require only minimal
new training and that employers could implement those changes within 6
months (Ex. 0480).
Many commenters stated that employers would need time to complete
the budgetary process necessary to acquire funding for compliance and
training. (See, for example, Exs. 0175, 0183, 0202, 0210, 0225, 0229,
0233, 0238, 0239, 0504.) One of these commenters suggested that OSHA
should allow for one complete budget cycle (Ex. 0175). Another
recommended a 3-year delay (Ex. 0238). The rest of these commenters
recommended a 2-year delay. APPA maintained that small employers ``will
require additional time and budget allocations to execute any rules
that may come from this process'' and recommended that OSHA take this
factor into consideration in adopting the final rule (Ex. 0504).
Siemens Power Generation commented that the proposed rules on
protection from electric arcs were ``so costly and onerous that they
would require sophisticated employers two to three years to implement''
(Ex. 0163). The company contended that small employers would need even
more time so that they could ``take advantage of OSHA outreach programs
and obtain information from industry associations'' (id.).
Ohio Rural Electric Cooperatives recommended at least a 2-year
period ``to replace and upgrade equipment,'' noting that ``FR clothing
in use at the time these change[s] become final will still have useable
life before they need replacement'' (Ex. 0186). The company noted that
equipment currently in use provides a measure of protection even though
it may not be compliant with the final rule (id.).
TVA recommended a 3-year delay for the requirement to estimate
employee exposure to incident heat energy, explaining, ``We recommend a
three year delay . . . to complete estimation of heat energy exposures.
This is based on our experience of performing calculations on plant and
transmission circuits down to the 480 V board and panel level'' (Ex.
0213).
TVA also recommended a 6- to 9-month delay for the arc-flash
protection requirements,\577\ commenting:
---------------------------------------------------------------------------
\577\ OSHA understands TVA's comment to indicate that it will
take employers 6 to 9 months to purchase protective clothing and
other protective equipment after they determine what protection to
purchase.
To provide daily-wear FR clothing with an ATPV of 4 to 8 cal/
cm\2\ to meet the minimum proposed requirements for arc flash
protection, we recommend a 6 to 9-month delay . . .. This
recommendation is based on our experience of providing 3,600
employees five sets of daily-wear FR garments until we calculated
---------------------------------------------------------------------------
the heat energy exposures. [Id.]
IBEW commented that the only purchases potentially requiring a
delayed compliance deadline involve the acquisition of arc-rated
clothing, although the union also stated that, ``[b]ased on reports
from protective clothing manufacturers and vendors, there is plenty of
it to go around'' (Ex. 0230). IBEW acknowledged that employers might
need some time to implement new protective-clothing policies and
recommended that the final rule provide no more than an 12-month delay
in that regard (Tr. 899).
A few commenters, such as EEI, stated that, without knowing what
the content of the final rule would be, they could not predict how long
it would take to acquire new equipment, put it into place, and train
employees in its use (Exs. 0177, 0209, 0227). These commenters
recommended that OSHA consider their input after the Agency publishes
the final rule.
OSHA believes that there will be little impact on the regulated
community as a result of adopting requirements from existing Sec.
1910.137 into new Sec. 1926.97 or existing Sec. 1910.269 into Subpart
V. Almost all affected employers are already complying with these
requirements. (See Section VI, Final Economic Analysis and Regulatory
Flexibility Analysis, earlier in the preamble.) Additionally, many of
the revisions in existing Sec. Sec. 1910.137 and 1910.269 are
clarifications of existing requirements or impose requirements that
employers can implement quickly. For example, OSHA is revising
provisions in existing Sec. 1910.269(t) to cover vaults as well as
manholes. The definitions of ``manhole'' and ``vault'' are so
similar,\578\ that OSHA believes that most employers already apply the
relevant provisions to both manholes and vaults.
---------------------------------------------------------------------------
\578\ Existing Sec. 1910.269(x) defines ``manhole'' as ``[a]
subsurface enclosure which personnel may enter and which is used for
the purpose of installing, operating, and maintaining submersible
equipment or cable.'' Existing Sec. 1910.269(x) defines ``vault''
as ``[a]n enclosure, above or below ground, which personnel may
enter and which is used for the purpose of installing, operating, or
maintaining equipment or cable.'' The only vaults addressed in Sec.
1910.269(t), which applies to underground installations, are
underground vaults.
---------------------------------------------------------------------------
The Agency is setting a 90-day effective date for the final rule,
although
[[Page 20627]]
OSHA will be imposing compliance deadlines more than 90 days after
publication of the final rule for specific new or revised requirements,
as explained later.
Four sets of requirements in the final rule set substantial new or
revised duties on employers: The new requirements for transferring
information between host employers and contract employers, revised
provisions on the use of fall protection systems, revised requirements
for minimum approach distances, and new requirements for protecting
employees from the hazards associated with flames and electric arcs. As
described in the following paragraphs, OSHA is adopting delayed
compliance dates for some of these provisions:
A. The New Requirements for Transferring Information Between Host
Employers and Contract Employers (Sec. Sec. 1926.950(c) and
1910.269(a)(3))
Despite the controversy surrounding these provisions, OSHA believes
that many host employers and contract employers already are
implementing the practices required by final Sec. Sec. 1926.950(c) and
1910.269(a)(3).\579\ Additionally, the host-contractor provisions
generally require the host employer and contract employer to provide
information that they already have to each other, and the provisions do
not require the outlay of any capital expenditures. Therefore, OSHA
does not believe it is necessary to delay enforcement of these
provisions beyond the effective date for the final rule. OSHA expects
employers to be in compliance with the host-contractor requirements
starting 90 days after publication of the final rule in the Federal
Register.
---------------------------------------------------------------------------
\579\ As the Agency noted in the preamble to the proposed rule,
``Based on research conducted by CONSAD, OSHA believes that the
communications that would be required by the proposed standards
already occur for most affected projects'' (70 FR 34911).
---------------------------------------------------------------------------
B. Revised Provisions on the Use of Fall Protection Systems (Sec. Sec.
1926.954(b)(3)(iii) and (b)(3)(iv) and 1910.269(g)(2)(iv)(C), and
(g)(2)(iv)(D))
As discussed earlier under the summary and explanation for final
Sec. 1926.954(b)(3)(iii), some provisions in that paragraph and in
final Sec. 1910.269(g)(2)(iv)(C) have compliance deadlines. In
Sec. Sec. 1926.954(b)(3)(iii)(B) and 1910.269(g)(2)(iv)(C)(2), the
final rule requires employees to use a personal fall arrest system,
work-positioning equipment, or fall restraint system, as appropriate,
when working at elevated locations more than 1.2 meters (4 feet) above
the ground on poles, towers, or similar structures if the employer does
not provide other fall protection meeting Subpart M of Part 1926.
Paragraph (b)(3)(iii)(C) of Sec. 1926.954 and paragraph
(g)(2)(iv)(C)(3) of Sec. 1910.269 provide exceptions to these general
rules requiring fall protection. Paragraph (b)(3)(iii)(C) of Sec.
1926.954 and paragraph (g)(2)(iv)(C)(3) of Sec. 1910.269 provide that,
until March 31, 2015, qualified employees need not use fall protection
equipment for climbing or changing location on poles, towers, or
similar structures, unless conditions could cause the employee to lose
his or her grip or footing. After that date, qualified employees must
use fall protection for climbing poles, towers, or similar structures,
unless the employer can demonstrate that climbing with fall protection
is infeasible or creates a greater hazard than climbing without it.
Starting April 1, 2015, Sec. Sec. 1926.954(b)(3)(iv) and
1910.269(g)(2)(iv)(D) require the employer to ensure that employees rig
work-positioning systems so that the employee can free fall no more
than 0.6 meters (2 feet).
C. Revised Requirements for Minimum Approach Distances (Sec. Sec.
1926.960(c)(1) and 1910.269(l)(3))
As discussed in the summary and explanation for Sec.
1926.960(c)(1), that provision in the final rule, and the comparable
one in final Sec. 1910.269(l)(3), set revised requirements for minimum
approach distances. For voltages of 5.1 kilovolts and more, employers
have until April 1, 2015, to comply with the revised provisions,
including the requirement for employers to determine the maximum
anticipated per-unit transient overvoltage, phase-to-ground, through an
engineering analysis.
D. New Requirements for Protecting Employees From the Hazards
Associated With Electric Arcs (Sec. Sec. 1926.960(g) and
1910.269(l)(8))
Paragraph (g)(1) of final Sec. 1926.960 and paragraph (l)(8)(i) of
final Sec. 1910.269 require the employer to assess the workplace to
identify employees exposed to hazards from flames or from electric
arcs. Although existing Sec. 1910.269 does not explicitly require the
employer to perform such an assessment, this requirement is implicit in
existing Sec. 1910.269(l)(6)(iii). This existing rule requires the
employer to ensure that each employee exposed to the hazards of flames
or electric arcs does not wear clothing that, when exposed to flames or
electric arcs, could increase the extent of injury that would be
sustained by the employee. To comply with this existing provision, the
employer needs to determine if employees are exposed to hazards from
flames or electric arcs. Consequently, OSHA concludes that employers
already should be in substantial compliance with paragraphs (g)(1) of
final Sec. 1926.960 and (l)(8)(i) of final Sec. 1910.269 and that no
compliance delay beyond the effective date for the final rule is
necessary.
Paragraph (g)(2) of final Sec. 1926.960 and paragraph (l)(8)(ii)
of final Sec. 1910.269 provide that, for each employee exposed to
hazards from electric arcs, the employer make a reasonable estimate of
the incident heat energy to which the employee would be exposed. TVA's
experience estimating incident energy for exposures at its electric
power generation plants and transmission lines led them to recommend a
3-year delay for this element of the standard (id.). However, OSHA does
not believe that TVA's experience forms a reasonable basis for setting
compliance deadlines. In this regard, TVA indicated that it instituted
measures to reduce energy below 100 cal/cm\2\, including modifying some
installations (Ex. 0213). OSHA believes that the initial incident-
energy estimates conducted by TVA took only a fraction of the 3-year
period and that the vast majority of this period involved retrofitting
the circuits to reduce energy exposure below 100 cal/cm\2\.
Mr. James Tomaseski with IBEW stated that the NESC was adopting
requirements for a similar estimate of incident heat energy that was to
become effective in 2009 (Tr. 898-899).\580\ Mr. Brian Erga with ESCI
stated that a delay of 12 to 18 months for OSHA's clothing-related
provisions would be reasonable (Tr. 1275-1276). Based on Mr.
Tomaseski's testimony, the Agency believes that most employers already
have estimates of incident heat energy for many exposures. Moreover,
the guidance provided in Appendix E should facilitate employers'
efforts to complete these estimates. Consequently, the Agency concludes
that a reasonable compliance date for the requirements to estimate
incident heat energy under final Sec. Sec. 1926.960(g)(2) and
1910.269(l)(8)(ii) is January 1, 2015.
---------------------------------------------------------------------------
\580\ Although the 2007 edition of the NESC to which Mr.
Tomaseski referred was not final at the time of his testimony, the
2007 NESC ultimately set the effective date for its protective
clothing provisions as January 1, 2009 (Ex. 0533).
---------------------------------------------------------------------------
Paragraph (g)(3) of final Sec. 1926.960 and paragraph (l)(8)(iii)
of final Sec. 1910.269 require the employer to ensure that each
employee exposed to hazards from flames or electric arcs does not wear
clothing that could melt onto
[[Page 20628]]
his or her skin or that could ignite and continue to burn when exposed
to flames or the heat energy estimated under Sec. Sec. 1926.960(g)(2)
and 1910.269(l)(8)(ii). Existing Sec. 1910.269(l)(6)(iii) contains a
comparable requirement without the reference to incident heat-energy
estimates. As previously indicated, the final rule delays the
requirements for incident heat-energy estimates until January 1, 2015.
However, the Agency believes that it is important to continue the
protection against clothing ignition contained in existing Sec.
1910.269(l)(6)(iii). Therefore, OSHA is not setting a delayed
compliance date for final Sec. Sec. 1926.960(g)(3) and
1910.269(l)(8)(iii) beyond the effective date for the final rule. Until
the employer completes the estimates required by final Sec. Sec.
1926.960(g)(2) and 1910.269(l)(8)(ii), OSHA will enforce Sec. Sec.
1926.960(g)(3) and 1910.269(l)(8)(iii) as it does existing Sec.
1910.269(l)(6)(iii); that is, the clothing must not ignite and continue
to burn when exposed to electric arcs the employee may encounter.
Paragraph (g)(4) of final Sec. 1926.960 and paragraph (l)(8)(iv)
of final Sec. 1910.269 generally require the employer to ensure that
the outer layer of clothing worn by an employees is flame resistant
under specified conditions. The first three conditions are: (1) There
is employee exposure to contact with energized circuit parts operating
at more than 600 volts; (2) an electric arc could ignite flammable
material in the work area that could, in turn, ignite the employee's
clothing, and (3) molten metal or electric arcs from faulted conductors
in the work area could ignite the employee's clothing. As a practical
matter, the employer's assessment of employee exposure to hazards from
flames or from electric arcs (as required by final Sec. Sec.
1926.960(g)(1) and 1910.269(l)(8)(i)) will determine whether one or
more of these conditions are present. As previously noted, the
requirement for the employer to perform the assessment becomes
effective with the rest of the rule, and OSHA determined that employers
need no additional delay to comply with final Sec. Sec.
1926.960(g)(4)(i) through (g)(4)(iii) and 1910.269(l)(8)(iv)(A) through
(l)(8)(iv)(C).
Final Sec. Sec. 1926.960(g)(4)(iv) and 1910.269(l)(8)(iv)(D)
generally require flame-resistant clothing when the incident energy
estimated under Sec. Sec. 1926.960(g)(2) and 1910.269(l)(8)(ii)
exceeds 2.0 cal/cm\2\. This is a substantially new requirement, and
compliance is dependent on completion of the incident heat-energy
estimates required by Sec. Sec. 1926.960(g)(2) and 1910.269(l)(8)(ii).
As noted earlier, OSHA does not require compliance with the provisions
on incident heat-energy estimates until January 1, 2015. Moreover, as
explained later, OSHA is delaying requirements for arc-rated protection
under final Sec. Sec. 1926.960(g)(5) and 1910.269(l)(8)(v) until April
1, 2015. For these reasons, the Agency is adopting a compliance date
for final Sec. Sec. 1926.960(g)(4)(iv) and 1910.269(l)(8)(iv)(D) of
April 1, 2015.
Final Sec. Sec. 1926.960(g)(5) and 1910.269(l)(8)(v) provide that,
with some exceptions, employers ensure that employees exposed to
electric-arc hazards wear protective clothing and other protective
equipment with an arc rating greater than or equal to the heat energy
estimated under final Sec. Sec. 1926.960(g)(2) and 1910.269(l)(8)(ii).
Clearly, the employer must complete those incident heat-energy
estimates before purchasing protection with an appropriate arc rating.
Therefore, employers may delay complying with Sec. Sec. 1926.960(g)(5)
and 1910.269(l)(8)(v) until April 1, 2015. This delay provides
employers additional time, when added to the period provided for
estimating incident heat energy under Sec. Sec. 1926.960(g)(2) and
1910.269(l)(8)(ii), to purchase compliant protective clothing and other
protective equipment. The Agency could impose the same deadline for the
requirements to estimate incident heat energy and to provide protective
clothing and other protective equipment based those estimates; however,
OSHA believes that having separate deadlines will ensure that employers
have additional time after initially making estimates of heat energy to
make necessary adjustments in work practices and circuit protection to
reduce those estimates to a level where employers can use arc-rated
protection with acceptably low arc ratings. If OSHA were to require
compliance with both sets of requirements at the same time, employers
initially might have to provide protection with high arc ratings. The
dates adopted by this final rule provide employers with adequate time
to ensure that incident heat-energy exposure levels for employees are
as low as practical when the Agency begins enforcing Sec. Sec.
1926.960(g)(5) and 1910.269(l)(8)(v).
The following table shows important compliance dates for the final
rule.
The final rule becomes effective on July 10, 2014. Employer
obligations under the specific provisions listed in this table commence
on the dates indicated.
----------------------------------------------------------------------------------------------------------------
Requirement Subpart V Sec. 1910.269 Compliance date
----------------------------------------------------------------------------------------------------------------
Fall protection must be used by a Sec. (g)(2)(iv)(C)(3)...... April 1, 2015.
qualified employee climbing or 1926.954(b)(3)(iii)(C
changing location on poles, ).
towers, or similar structures
unless the employer can
demonstrate that climbing with
fall protection is infeasible or
creates a greater hazard than
climbing or changing location
without it.
Work-positioning systems must be Sec. (g)(2)(iv)(D)......... April 1, 2015.
rigged so that an employee can 1926.954(b)(3)(iv).
free fall no more than 0.6 m (2
ft).
Until the compliance deadline, Sec. 1926.960(c)(1) (l)(3) and Table April 1, 2015.
employers may continue to use the and Table V[dash]2. R[dash]3.
minimum approach distances in
existing Subpart V and Sec.
1910.269 for voltages of 5.1
kilovolts and more. (Table 6 in
Appendix B to Subpart V and in
Table 6 through Table 13 in
Appendix B to Sec. 1910.269
specify the existing minimum
approach distances.\1\) After the
compliance deadline, employers
must determine the maximum
anticipated per-unit transient
overvoltage, phase-to-ground in
accordance with Sec. Sec.
1926.960(c)(1)(ii) and
1910.269(l)(3)(ii) and must
establish minimum approach
distances in accordance with Sec.
Sec. 1926.960(c)(1)(i) and
1910.269(l)(3)(i).
[[Page 20629]]
The employer must make a reasonable Sec. 1926.960(g)(2). (l)(8)(ii)............ January 1, 2015.
estimate of the incident heat
energy to which the employee would
be exposed.
The employer must ensure that the Sec. Sec. (l)(8)(iv)(D)......... April 1, 2015.
outer layer of clothing, except 1926.960(g)(4)(iv).
for clothing not required to be
arc rated, is flame resistant when
the estimated incident heat energy
exceeds 2.0 cal/cm\2\.
The employer must ensure that Sec. Sec. (l)(8)(v)............. April 1, 2015.
employees with exposure to 1926.960(g)(5).
electric-arc hazards wear
protective clothing and other
protective equipment with an arc
rating greater than or equal to
the estimated heat energy whenever
that estimate exceeds 2.0 cal/
cm\2\.
----------------------------------------------------------------------------------------------------------------
\1\ Table 6 in Appendix B to Subpart V and in Table 6 through Table 13 in Appendix B to Sec. 1910.269 contain
minimum approach distances that duplicate the minimum approach distances in Table V-1 and Table V-2 in
existing Subpart V and Table R-6 through R-8 in existing Sec. 1910.269. OSHA reformatted and deleted
extraneous information from these tables in the final rule; however, the relevant distances are identical to
the existing tables.
List of Subjects in 29 CFR Parts 1910 and 1926
Electric power, Fire prevention, Hazardous substances,
Incorporation by reference, Occupational safety and health, Safety.
Authority and Signature
David Michaels, Ph.D., MPH, Assistant Secretary of Labor for
Occupational Safety and Health, U.S. Department of Labor, 200
Constitution Ave. NW., Washington, DC 20210, authorized the preparation
of this notice.
This action is taken pursuant to sections 3704 et seq., Pub. L.
107-217, 116 STAT. 1062, (40 U.S.C. 3704 et seq.); sections 4, 6, and
8, Pub. L. 91-596, 84 STAT. 1590 (29 U.S.C. 653, 655, 657), Secretary
of Labor's Order No. 1-2012 (77 FR 3912 (Jan. 25, 2012)), and 29 CFR
Part 1911.
Signed at Washington, DC, on December 6, 2013.
David Michaels,
Assistant Secretary of Labor for Occupational Safety and Health.
Accordingly, the Occupational Safety and Health Administration
amends Parts 1910 and 1926 of Title 29 of the Code of Federal
Regulation as follows:
PART 1910--[AMENDED]
Subpart I--Personal Protective Equipment
0
1. Revise the authority citation for Subpart I of part 1910 to read as
follows:
Authority: 29 U.S.C. 653, 655, 657; Secretary of Labor's Order
No. 12-71 (36 FR 8754), 8-76 (41 FR 25059), 9-83 (48 FR 35736), 1-90
(55 FR 9033), 6-96 (62 FR 111), 3-2000 (65 FR 50017), 5-2002 (67 FR
65008), 5-2007 (72 FR 31160), 4-2010 (75 FR 55355), or 1-2012 (77 FR
3912), as applicable, and 29 CFR Part 1911.
0
2. Revise Sec. 1910.136(a) to read as follows:
Sec. 1910.136 Foot protection.
(a) General requirements. The employer shall ensure that each
affected employee uses protective footwear when working in areas where
there is a danger of foot injuries due to falling or rolling objects,
or objects piercing the sole, or when the use of protective footwear
will protect the affected employee from an electrical hazard, such as a
static-discharge or electric-shock hazard, that remains after the
employer takes other necessary protective measures.
* * * * *
0
3. Revise Sec. 1910.137 to read as follows:
Sec. 1910.137 Electrical protective equipment.
(a) Design requirements for specific types of electrical protective
equipment. Rubber insulating blankets, rubber insulating matting,
rubber insulating covers, rubber insulating line hose, rubber
insulating gloves, and rubber insulating sleeves shall meet the
following requirements:
(1) Manufacture and marking of rubber insulating equipment. (i)
Blankets, gloves, and sleeves shall be produced by a seamless process.
(ii) Each item shall be clearly marked as follows:
(A) Class 00 equipment shall be marked Class 00.
(B) Class 0 equipment shall be marked Class 0.
(C) Class 1 equipment shall be marked Class 1.
(D) Class 2 equipment shall be marked Class 2.
(E) Class 3 equipment shall be marked Class 3.
(F) Class 4 equipment shall be marked Class 4.
(G) Nonozone-resistant equipment shall be marked Type I.
(H) Ozone-resistant equipment shall be marked Type II.
(I) Other relevant markings, such as the manufacturer's
identification and the size of the equipment, may also be provided.
(iii) Markings shall be nonconducting and shall be applied in such
a manner as not to impair the insulating qualities of the equipment.
(iv) Markings on gloves shall be confined to the cuff portion of
the glove.
(2) Electrical requirements. (i) Equipment shall be capable of
withstanding the ac proof-test voltage specified in Table I-1 or the dc
proof-test voltage specified in Table I-2.
(A) The proof test shall reliably indicate that the equipment can
withstand the voltage involved.
(B) The test voltage shall be applied continuously for 3 minutes
for equipment other than matting and shall be applied continuously for
1 minute for matting.
(C) Gloves shall also be capable of separately withstanding the ac
proof-test voltage specified in Table I-1 after a 16-hour water soak.
(See the note following paragraph (a)(3)(ii)(B) of this section.)
(ii) When the ac proof test is used on gloves, the 60-hertz proof-
test current may not exceed the values specified in Table I-1 at any
time during the test period.
(A) If the ac proof test is made at a frequency other than 60
hertz, the permissible proof-test current shall be computed from the
direct ratio of the frequencies.
(B) For the test, gloves (right side out) shall be filled with tap
water and immersed in water to a depth that is in accordance with Table
I-3. Water shall be added to or removed from the glove, as necessary,
so that the water level is the same inside and outside the glove.
(C) After the 16-hour water soak specified in paragraph
(a)(2)(i)(C) of this section, the 60-hertz proof-test current may not
exceed the values given in Table I-1 by more than 2 milliamperes.
[[Page 20630]]
(iii) Equipment that has been subjected to a minimum breakdown
voltage test may not be used for electrical protection. (See the note
following paragraph (a)(3)(ii)(B) of this section.)
(iv) Material used for Type II insulating equipment shall be
capable of withstanding an ozone test, with no visible effects. The
ozone test shall reliably indicate that the material will resist ozone
exposure in actual use. Any visible signs of ozone deterioration of the
material, such as checking, cracking, breaks, or pitting, is evidence
of failure to meet the requirements for ozone-resistant material. (See
the note following paragraph (a)(3)(ii)(B) of this section.)
(3) Workmanship and finish. (i) Equipment shall be free of physical
irregularities that can adversely affect the insulating properties of
the equipment and that can be detected by the tests or inspections
required under this section.
(ii) Surface irregularities that may be present on all rubber goods
(because of imperfections on forms or molds or because of inherent
difficulties in the manufacturing process) and that may appear as
indentations, protuberances, or imbedded foreign material are
acceptable under the following conditions:
(A) The indentation or protuberance blends into a smooth slope when
the material is stretched.
(B) Foreign material remains in place when the insulating material
is folded and stretches with the insulating material surrounding it.
Note to paragraph (a): Rubber insulating equipment meeting the
following national consensus standards is deemed to be in compliance
with the performance requirements of paragraph (a) of this section:
American Society for Testing and Materials (ASTM) D120-09,
Standard Specification for Rubber Insulating Gloves.
ASTM D178-01 (2010), Standard Specification for Rubber
Insulating Matting.
ASTM D1048-12, Standard Specification for Rubber Insulating
Blankets.
ASTM D1049-98 (2010), Standard Specification for Rubber
Insulating Covers.
ASTM D1050-05 (2011), Standard Specification for Rubber
Insulating Line Hose.
ASTM D1051-08, Standard Specification for Rubber Insulating
Sleeves.
The preceding standards also contain specifications for
conducting the various tests required in paragraph (a) of this
section. For example, the ac and dc proof tests, the breakdown test,
the water-soak procedure, and the ozone test mentioned in this
paragraph are described in detail in these ASTM standards.
ASTM F1236-96 (2012), Standard Guide for Visual Inspection of
Electrical Protective Rubber Products, presents methods and
techniques for the visual inspection of electrical protective
equipment made of rubber. This guide also contains descriptions and
photographs of irregularities that can be found in this equipment.
ASTM F819-10, Standard Terminology Relating to Electrical
Protective Equipment for Workers, includes definitions of terms
relating to the electrical protective equipment covered under this
section.
(b) Design requirements for other types of electrical protective
equipment. The following requirements apply to the design and
manufacture of electrical protective equipment that is not covered by
paragraph (a) of this section:
(1)Voltage withstand. Insulating equipment used for the protection
of employees shall be capable of withstanding, without failure, the
voltages that may be imposed upon it.
Note to paragraph (b)(1): These voltages include transient
overvoltages, such as switching surges, as well as nominal line
voltage. See Appendix B to Sec. 1910.269 for a discussion of
transient overvoltages on electric power transmission and
distribution systems. See IEEE Std 516-2009, IEEE Guide for
Maintenance Methods on Energized Power Lines, for methods of
determining the magnitude of transient overvoltages on an electrical
system and for a discussion comparing the ability of insulation
equipment to withstand a transient overvoltage based on its ability
to withstand ac voltage testing.
(2) Equipment current. (i) Protective equipment used for the
primary insulation of employees from energized circuit parts shall be
capable of passing a current test when subjected to the highest nominal
voltage on which the equipment is to be used.
(ii) When insulating equipment is tested in accordance with
paragraph (b)(2)(i) of this section, the equipment current may not
exceed 1 microampere per kilovolt of phase-to-phase applied voltage.
Note 1 to paragraph (b)(2): This paragraph applies to equipment
that provides primary insulation of employees from energized parts.
It does not apply to equipment used for secondary insulation or
equipment used for brush contact only.
Note 2 to paragraph (b)(2): For ac excitation, this current
consists of three components: Capacitive current because of the
dielectric properties of the insulating material itself; conduction
current through the volume of the insulating equipment; and leakage
current along the surface of the tool or equipment. The conduction
current is normally negligible. For clean, dry insulating equipment,
the leakage current is small, and the capacitive current
predominates.
Note to paragraph (b): Plastic guard equipment is deemed to
conform to the performance requirements of paragraph (b) of this
section if it meets, and is used in accordance with, ASTM F712-06
(2011), Standard Test Methods and Specifications for Electrically
Insulating Plastic Guard Equipment for Protection of Workers.
(c) In-service care and use of electrical protective equipment. (1)
General. Electrical protective equipment shall be maintained in a safe,
reliable condition.
(2) Specific requirements. The following specific requirements
apply to rubber insulating blankets, rubber insulating covers, rubber
insulating line hose, rubber insulating gloves, and rubber insulating
sleeves:
(i) Maximum use voltages shall conform to those listed in Table I-
4.
(ii) Insulating equipment shall be inspected for damage before each
day's use and immediately following any incident that can reasonably be
suspected of causing damage. Insulating gloves shall be given an air
test, along with the inspection.
Note to paragraph (c)(2)(ii): ASTM F1236-96 (2012), Standard
Guide for Visual Inspection of Electrical Protective Rubber
Products, presents methods and techniques for the visual inspection
of electrical protective equipment made of rubber. This guide also
contains descriptions and photographs of irregularities that can be
found in this equipment.
(iii) Insulating equipment with any of the following defects may
not be used:
(A) A hole, tear, puncture, or cut;
(B) Ozone cutting or ozone checking (that is, a series of
interlacing cracks produced by ozone on rubber under mechanical
stress);
(C) An embedded foreign object;
(D) Any of the following texture changes: swelling, softening,
hardening, or becoming sticky or inelastic.
(E) Any other defect that damages the insulating properties.
(iv) Insulating equipment found to have other defects that might
affect its insulating properties shall be removed from service and
returned for testing under paragraphs (c)(2)(viii) and (c)(2)(ix) of
this section.
(v) Insulating equipment shall be cleaned as needed to remove
foreign substances.
(vi) Insulating equipment shall be stored in such a location and in
such a manner as to protect it from light, temperature extremes,
excessive humidity, ozone, and other damaging substances and
conditions.
(vii) Protector gloves shall be worn over insulating gloves, except
as follows:
(A) Protector gloves need not be used with Class 0 gloves, under
limited-use conditions, when small equipment and parts manipulation
necessitate unusually high finger dexterity.
[[Page 20631]]
Note to paragraph (c)(2)(vii)(A): Persons inspecting rubber
insulating gloves used under these conditions need to take extra
care in visually examining them. Employees using rubber insulating
gloves under these conditions need to take extra care to avoid
handling sharp objects.
(B) If the voltage does not exceed 250 volts, ac, or 375 volts, dc,
protector gloves need not be used with Class 00 gloves, under limited-
use conditions, when small equipment and parts manipulation necessitate
unusually high finger dexterity.
Note to paragraph (c)(2)(vii)(B): Persons inspecting rubber
insulating gloves used under these conditions need to take extra
care in visually examining them. Employees using rubber insulating
gloves under these conditions need to take extra care to avoid
handling sharp objects.
(C) Any other class of glove may be used without protector gloves,
under limited-use conditions, when small equipment and parts
manipulation necessitate unusually high finger dexterity but only if
the employer can demonstrate that the possibility of physical damage to
the gloves is small and if the class of glove is one class higher than
that required for the voltage involved.
(D) Insulating gloves that have been used without protector gloves
may not be reused until they have been tested under the provisions of
paragraphs (c)(2)(viii) and (c)(2)(ix) of this section.
(viii) Electrical protective equipment shall be subjected to
periodic electrical tests. Test voltages and the maximum intervals
between tests shall be in accordance with Table I-4 and Table I-5.
(ix) The test method used under paragraphs (c)(2)(viii) and
(c)(2)(xi) of this section shall reliably indicate whether the
insulating equipment can withstand the voltages involved.
Note to paragraph (c)(2)(ix): Standard electrical test methods
considered as meeting this paragraph are given in the following
national consensus standards:
ASTM D120-09, Standard Specification for Rubber Insulating
Gloves.
ASTM D178-01 (2010), Standard Specification for Rubber
Insulating Matting.
ASTM D1048-12, Standard Specification for Rubber Insulating
Blankets.
ASTM D1049-98 (2010), Standard Specification for Rubber
Insulating Covers.
ASTM D1050-05 (2011), Standard Specification for Rubber
Insulating Line Hose.
ASTM D1051-08, Standard Specification for Rubber Insulating
Sleeves.
ASTM F478-09, Standard Specification for In-Service Care of
Insulating Line Hose and Covers.
ASTM F479-06 (2011), Standard Specification for In-Service Care
of Insulating Blankets.
ASTM F496-08, Standard Specification for In-Service Care of
Insulating Gloves and Sleeves.
(x) Insulating equipment failing to pass inspections or electrical
tests may not be used by employees, except as follows:
(A) Rubber insulating line hose may be used in shorter lengths with
the defective portion cut off.
(B) Rubber insulating blankets may be salvaged by severing the
defective area from the undamaged portion of the blanket. The resulting
undamaged area may not be smaller than 560 millimeters by 560
millimeters (22 inches by 22 inches) for Class 1, 2, 3, and 4 blankets.
(C) Rubber insulating blankets may be repaired using a compatible
patch that results in physical and electrical properties equal to those
of the blanket.
(D) Rubber insulating gloves and sleeves with minor physical
defects, such as small cuts, tears, or punctures, may be repaired by
the application of a compatible patch. Also, rubber insulating gloves
and sleeves with minor surface blemishes may be repaired with a
compatible liquid compound. The repaired area shall have electrical and
physical properties equal to those of the surrounding material. Repairs
to gloves are permitted only in the area between the wrist and the
reinforced edge of the opening.
(xi) Repaired insulating equipment shall be retested before it may
be used by employees.
(xii) The employer shall certify that equipment has been tested in
accordance with the requirements of paragraphs (c)(2)(iv),
(c)(2)(vii)(D), (c)(2)(viii), (c)(2)(ix), and (c)(2)(xi) of this
section. The certification shall identify the equipment that passed the
test and the date it was tested and shall be made available upon
request to the Assistant Secretary for Occupational Safety and Health
and to employees or their authorized representatives.
Note to paragraph (c)(2)(xii): Marking equipment with, and
entering onto logs, the results of the tests and the dates of
testing are two acceptable means of meeting the certification
requirement.
Table I-1--AC Proof-Test Requirements
--------------------------------------------------------------------------------------------------------------------------------------------------------
Maximum proof-test current, mA (gloves only)
Proof-test -----------------------------------------------------------------------
Class of Equipment Voltage rms V 280-mm (11-in) 360-mm (14-in) 410-mm (16-in) 460-mm (18-in)
glove glove glove glove
--------------------------------------------------------------------------------------------------------------------------------------------------------
00............................................................ 2,500 8 12 ................ ................
0............................................................. 5,000 8 12 14 16
1............................................................. 10,000 ................ 14 16 18
2............................................................. 20,000 ................ 16 18 20
3............................................................. 30,000 ................ 18 20 22
4............................................................. 40,000 ................ ................ 22 24
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 20632]]
Table I-2--DC Proof-Test Requirements
------------------------------------------------------------------------
Proof-test
Class of equipment voltage
------------------------------------------------------------------------
00...................................................... 10,000
0....................................................... 20,000
1....................................................... 40,000
2....................................................... 50,000
3....................................................... 60,000
4....................................................... 70,000
------------------------------------------------------------------------
Note: The dc voltages listed in this table are not appropriate for proof
testing rubber insulating line hose or covers. For this equipment, dc
proof tests shall use a voltage high enough to indicate that the
equipment can be safely used at the voltages listed in Table I-4. See
ASTM D1050-05 (2011) and ASTM D1049-98 (2010) for further information
on proof tests for rubber insulating line hose and covers,
respectively.
Table I-3--Glove Tests--Water Level \1\ \2\
----------------------------------------------------------------------------------------------------------------
AC proof test DC proof test
Class of glove ------------------------------------------------------------------------
mm in mm in
----------------------------------------------------------------------------------------------------------------
00..................................... 38 1.5 38 1.5
0...................................... 38 1.5 38 1.5
1...................................... 38 1.5 51 2.0
2...................................... 64 2.5 76 3.0
3...................................... 89 3.5 102 4.0
4...................................... 127 5.0 153 6.0
----------------------------------------------------------------------------------------------------------------
\1\ The water level is given as the clearance from the reinforced edge of the glove to the water line, with a
tolerance of 13 mm. (0.5 in.).
\2\ If atmospheric conditions make the specified clearances impractical, the clearances may be increased by a
maximum of 25 mm. (1 in.).
Table I-4--Rubber Insulating Equipment, Voltage Requirements
----------------------------------------------------------------------------------------------------------------
Maximum use
Class of equipment voltage \1\ AC Retest voltage Retest voltage
rms \2\ AC rms \2\ DC avg
----------------------------------------------------------------------------------------------------------------
00........................................................ 500 2,500 10,000
0......................................................... 1,000 5,000 20,000
1......................................................... 7,500 10,000 40,000
2......................................................... 17,000 20,000 50,000
3......................................................... 26,500 30,000 60,000
4......................................................... 36,000 40,000 70,000
----------------------------------------------------------------------------------------------------------------
\1\ The maximum use voltage is the ac voltage (rms) classification of the protective equipment that designates
the maximum nominal design voltage of the energized system that may be safely worked. The nominal design
voltage is equal to the phase-to-phase voltage on multiphase circuits. However, the phase-to-ground potential
is considered to be the nominal design voltage if:
(1) There is no multiphase exposure in a system area and the voltage exposure is limited to the phase-to-ground
potential, or
(2) The electric equipment and devices are insulated or isolated or both so that the multiphase exposure on a
grounded wye circuit is removed.
\2\ The proof-test voltage shall be applied continuously for at least 1 minute, but no more than 3 minutes.
Table I-5--Rubber Insulating Equipment, Test Intervals
------------------------------------------------------------------------
Type of equipment When to test
------------------------------------------------------------------------
Rubber insulating line hose.. Upon indication that insulating value is
suspect and after repair.
Rubber insulating covers..... Upon indication that insulating value is
suspect and after repair.
Rubber insulating blankets... Before first issue and every 12 months
thereafter; \1\ upon indication that
insulating value is suspect; and after
repair.
Rubber insulating gloves..... Before first issue and every 6 months
thereafter; \1\ upon indication that
insulating value is suspect; after
repair; and after use without
protectors.
Rubber insulating sleeves.... Before first issue and every 12 months
thereafter; \1\ upon indication that
insulating value is suspect; and after
repair.
------------------------------------------------------------------------
\1\ If the insulating equipment has been electrically tested but not
issued for service, the insulating equipment may not be placed into
service unless it has been electrically tested within the previous 12
months.
[[Page 20633]]
0
4. In Appendix B to Subpart I of Part 1910, revise the heading and
paragraph 10 to read as follows:
Appendix B to Subpart I of Part 1910--Nonmandatory Compliance
Guidelines for Hazard Assessment and Personal Protective Equipment
Selection
* * * * *
10. Selection guidelines for foot protection. Safety shoes and
boots which meet the ANSI Z41-1991 Standard provide both impact and
compression protection. Where necessary, safety shoes can be
obtained which provide puncture protection. In some work situations,
metatarsal protection should be provided, and in other special
situations electrical conductive or insulating safety shoes would be
appropriate.
Safety shoes or boots with impact protection would be required
for carrying or handling materials such as packages, objects, parts
or heavy tools, which could be dropped; and, for other activities
where objects might fall onto the feet. Safety shoes or boots with
compression protection would be required for work activities
involving skid trucks (manual material handling carts) around bulk
rolls (such as paper rolls) and around heavy pipes, all of which
could potentially roll over an employee's feet. Safety shoes or
boots with puncture protection would be required where sharp objects
such as nails, wire, tacks, screws, large staples, scrap metal etc.,
could be stepped on by employees causing a foot injury. Electrically
conductive shoes would be required as a supplementary form of
protection for work activities in which there is a danger of fire or
explosion from the discharge of static electricity. Electrical-
hazard or dielectric footwear would be required as a supplementary
form of protection when an employee standing on the ground is
exposed to hazardous step or touch potential (the difference in
electrical potential between the feet or between the hands and feet)
or when primary forms of electrical protective equipment, such as
rubber insulating gloves and blankets, do not provide complete
protection for an employee standing on the ground.
Some occupations (not a complete list) for which foot protection
should be routinely considered are: Shipping and receiving clerks,
stock clerks, carpenters, electricians, machinists, mechanics and
repairers, plumbers and pipe fitters, structural metal workers,
assemblers, drywall installers and lathers, packers, wrappers,
craters, punch and stamping press operators, sawyers, welders,
laborers, freight handlers, gardeners and grounds-keepers, timber
cutting and logging workers, stock handlers and warehouse laborers.
* * * * *
Subpart R--Special Industries
0
5. Revise the authority citation for Subpart R of Part 1910 to read as
follows:
Authority: 29 U.S.C. 653, 655, 657; Secretary of Labor's Order
No. 12-71 (36 FR 8754), 8-76 (41 FR 25059), 9-83 (48 FR 35736), 1-90
(55 FR 9033), 6-96 (62 FR 111), 5-2007 (72 FR 31159), 4-2010 (75 FR
55355), or 1-2012 (77 FR 3912), as applicable; and 29 CFR Part 1911.
0
6. Revise Sec. 1910.269 to read as follows:
Sec. 1910.269 Electric power generation, transmission, and
distribution.
(a) General--(1) Application. (i) This section covers the operation
and maintenance of electric power generation, control, transformation,
transmission, and distribution lines and equipment. These provisions
apply to:
(A) Power generation, transmission, and distribution installations,
including related equipment for the purpose of communication or
metering that are accessible only to qualified employees;
Note to paragraph (a)(1)(i)(A): The types of installations
covered by this paragraph include the generation, transmission, and
distribution installations of electric utilities, as well as
equivalent installations of industrial establishments. Subpart S of
this part covers supplementary electric generating equipment that is
used to supply a workplace for emergency, standby, or similar
purposes only. (See paragraph (a)(1)(i)(B) of this section.)
(B) Other installations at an electric power generating station, as
follows:
(1) Fuel and ash handling and processing installations, such as
coal conveyors,
(2) Water and steam installations, such as penstocks, pipelines,
and tanks, providing a source of energy for electric generators, and
(3) Chlorine and hydrogen systems;
(C) Test sites where employees perform electrical testing involving
temporary measurements associated with electric power generation,
transmission, and distribution in laboratories, in the field, in
substations, and on lines, as opposed to metering, relaying, and
routine line work;
(D) Work on, or directly associated with, the installations covered
in paragraphs (a)(1)(i)(A) through (a)(1)(i)(C) of this section; and
(E) Line-clearance tree-trimming operations, as follows:
(1) Entire Sec. 1910.269 of this part, except paragraph (r)(1) of
this section, applies to line-clearance tree-trimming operations
performed by qualified employees (those who are knowledgeable in the
construction and operation of the electric power generation,
transmission, or distribution equipment involved, along with the
associated hazards).
(2) Paragraphs (a)(2), (a)(3), (b), (c), (g), (k), (p), and (r) of
this section apply to line-clearance tree-trimming operations performed
by line-clearance tree trimmers who are not qualified employees.
(ii) Notwithstanding paragraph (a)(1)(i) of this section, Sec.
1910.269 of this part does not apply:
(A) To construction work, as defined in Sec. 1910.12 of this part,
except for line-clearance tree-trimming operations and work involving
electric power generation installations as specified in Sec.
1926.950(a)(3) of this chapter; or
(B) To electrical installations, electrical safety-related work
practices, or electrical maintenance considerations covered by Subpart
S of this part.
Note 1 to paragraph (a)(1)(ii)(B): The Occupational Safety and
Health Administration considers work practices conforming to
Sec. Sec. 1910.332 through 1910.335 as complying with the
electrical safety-related work-practice requirements of Sec.
1910.269 identified in Table 1 of Appendix A-2 to this section,
provided that employers are performing the work on a generation or
distribution installation meeting Sec. Sec. 1910.303 through
1910.308. This table also identifies provisions in Sec. 1910.269
that apply to work by qualified persons directly on, or associated
with, installations of electric power generation, transmission, and
distribution lines or equipment, regardless of compliance with
Sec. Sec. 1910.332 through 1910.335.
Note 2 to paragraph (a)(1)(ii)(B): The Occupational Safety and
Health Administration considers work practices performed by
qualified persons and conforming to Sec. 1910.269 as complying with
Sec. Sec. 1910.333(c) and 1910.335.
(iii) This section applies in addition to all other applicable
standards contained in this Part 1910. Employers covered under this
section are not exempt from complying with other applicable provisions
in Part 1910 by the operation of Sec. 1910.5(c). Specific references
in this section to other sections of Part 1910 are for emphasis only.
(2) Training. (i) All employees performing work covered by this
section shall be trained as follows:
(A) Each employee shall be trained in, and familiar with, the
safety-related work practices, safety procedures, and other safety
requirements in this section that pertain to his or her job
assignments.
(B) Each employee shall also be trained in and familiar with any
other safety practices, including applicable emergency procedures (such
as pole-top and manhole rescue), that are not specifically addressed by
this section but that are related to his or her work and are necessary
for his or her safety.
(C) The degree of training shall be determined by the risk to the
employee for the hazard involved.
[[Page 20634]]
(ii) Each qualified employee shall also be trained and competent
in:
(A) The skills and techniques necessary to distinguish exposed live
parts from other parts of electric equipment,
(B) The skills and techniques necessary to determine the nominal
voltage of exposed live parts,
(C) The minimum approach distances specified in this section
corresponding to the voltages to which the qualified employee will be
exposed and the skills and techniques necessary to maintain those
distances,
(D) The proper use of the special precautionary techniques,
personal protective equipment, insulating and shielding materials, and
insulated tools for working on or near exposed energized parts of
electric equipment, and
(E) The recognition of electrical hazards to which the employee may
be exposed and the skills and techniques necessary to control or avoid
these hazards.
Note to paragraph (a)(2)(ii): For the purposes of this section,
a person must have the training required by paragraph (a)(2)(ii) of
this section to be considered a qualified person.
(iii) Each line-clearance tree trimmer who is not a qualified
employee shall also be trained and competent in:
(A) The skills and techniques necessary to distinguish exposed live
parts from other parts of electric equipment,
(B) The skills and techniques necessary to determine the nominal
voltage of exposed live parts, and
(C) The minimum approach distances specified in this section
corresponding to the voltages to which the employee will be exposed and
the skills and techniques necessary to maintain those distances.
(iv) The employer shall determine, through regular supervision and
through inspections conducted on at least an annual basis, that each
employee is complying with the safety-related work practices required
by this section.
(v) An employee shall receive additional training (or retraining)
under any of the following conditions:
(A) If the supervision or annual inspections required by paragraph
(a)(2)(iv) of this section indicate that the employee is not complying
with the safety-related work practices required by this section, or
(B) If new technology, new types of equipment, or changes in
procedures necessitate the use of safety-related work practices that
are different from those which the employee would normally use, or
(C) If he or she must employ safety-related work practices that are
not normally used during his or her regular job duties.
Note to paragraph (a)(2)(v)(C): The Occupational Safety and
Health Administration considers tasks that are performed less often
than once per year to necessitate retraining before the performance
of the work practices involved.
(vi) The training required by paragraph (a)(2) of this section
shall be of the classroom or on-the-job type.
(vii) The training shall establish employee proficiency in the work
practices required by this section and shall introduce the procedures
necessary for compliance with this section.
(viii) The employer shall ensure that each employee has
demonstrated proficiency in the work practices involved before that
employee is considered as having completed the training required by
paragraph (a)(2) of this section.
Note 1 to paragraph (a)(2)(viii): Though they are not required
by this paragraph, employment records that indicate that an employee
has successfully completed the required training are one way of
keeping track of when an employee has demonstrated proficiency.
Note 2 to paragraph (a)(2)(viii): For an employee with previous
training, an employer may determine that that employee has
demonstrated the proficiency required by this paragraph using the
following process:
(1) Confirm that the employee has the training required by
paragraph (a)(2) of this section,
(2) Use an examination or interview to make an initial
determination that the employee understands the relevant safety-
related work practices before he or she performs any work covered by
this section, and
(3) Supervise the employee closely until that employee has
demonstrated proficiency as required by this paragraph.
(3) Information transfer.
(i) Before work begins, the host employer shall inform contract
employers of:
(A) The characteristics of the host employer's installation that
are related to the safety of the work to be performed and are listed in
paragraphs (a)(4)(i) through (a)(4)(v) of this section;
Note to paragraph (a)(3)(i)(A): This paragraph requires the host
employer to obtain information listed in paragraphs (a)(4)(i)
through (a)(4)(v) of this section if it does not have this
information in existing records.
(B) Conditions that are related to the safety of the work to be
performed, that are listed in paragraphs (a)(4)(vi) through
(a)(4)(viii) of this section, and that are known to the host employer;
Note to paragraph (a)(3)(i)(B): For the purposes of this
paragraph, the host employer need only provide information to
contract employers that the host employer can obtain from its
existing records through the exercise of reasonable diligence. This
paragraph does not require the host employer to make inspections of
worksite conditions to obtain this information.
(C) Information about the design and operation of the host
employer's installation that the contract employer needs to make the
assessments required by this section; and
Note to paragraph (a)(3)(i)(C): This paragraph requires the host
employer to obtain information about the design and operation of its
installation that contract employers need to make required
assessments if it does not have this information in existing
records.
(D) Any other information about the design and operation of the
host employer's installation that is known by the host employer, that
the contract employer requests, and that is related to the protection
of the contract employer's employees.
Note to paragraph (a)(3)(i)(D): For the purposes of this
paragraph, the host employer need only provide information to
contract employers that the host employer can obtain from its
existing records through the exercise of reasonable diligence. This
paragraph does not require the host employer to make inspections of
worksite conditions to obtain this information.
(ii) Contract employers shall comply with the following
requirements:
(A) The contract employer shall ensure that each of its employees
is instructed in the hazardous conditions relevant to the employee's
work that the contract employer is aware of as a result of information
communicated to the contract employer by the host employer under
paragraph (a)(3)(i) of this section.
(B) Before work begins, the contract employer shall advise the host
employer of any unique hazardous conditions presented by the contract
employer's work.
(C) The contract employer shall advise the host employer of any
unanticipated hazardous conditions found during the contract employer's
work that the host employer did not mention under paragraph (a)(3)(i)
of this section. The contract employer shall provide this information
to the host employer within 2 working days after discovering the
hazardous condition.
(iii) The contract employer and the host employer shall coordinate
their work rules and procedures so that each employee of the contract
employer and the host employer is protected as required by this
section.
(4) Existing characteristics and conditions. Existing
characteristics and
[[Page 20635]]
conditions of electric lines and equipment that are related to the
safety of the work to be performed shall be determined before work on
or near the lines or equipment is started. Such characteristics and
conditions include, but are not limited to:
(i) The nominal voltages of lines and equipment,
(ii) The maximum switching-transient voltages,
(iii) The presence of hazardous induced voltages,
(iv) The presence of protective grounds and equipment grounding
conductors,
(v) The locations of circuits and equipment, including electric
supply lines, communication lines, and fire-protective signaling
circuits,
(vi) The condition of protective grounds and equipment grounding
conductors,
(vii) The condition of poles, and
(viii) Environmental conditions relating to safety.
(b) Medical services and first aid. The employer shall provide
medical services and first aid as required in Sec. 1910.151. In
addition to the requirements of Sec. 1910.151, the following
requirements also apply:
(1) First-aid training. When employees are performing work on, or
associated with, exposed lines or equipment energized at 50 volts or
more, persons with first-aid training shall be available as follows:
(i) For field work involving two or more employees at a work
location, at least two trained persons shall be available. However, for
line-clearance tree trimming operations performed by line-clearance
tree trimmers who are not qualified employees, only one trained person
need be available if all new employees are trained in first aid within
3 months of their hiring dates.
(ii) For fixed work locations such as substations, the number of
trained persons available shall be sufficient to ensure that each
employee exposed to electric shock can be reached within 4 minutes by a
trained person. However, where the existing number of employees is
insufficient to meet this requirement (at a remote substation, for
example), each employee at the work location shall be a trained
employee.
(2) First-aid supplies. First-aid supplies required by Sec.
1910.151(b) shall be placed in weatherproof containers if the supplies
could be exposed to the weather.
(3) First-aid kits. The employer shall maintain each first-aid kit,
shall ensure that it is readily available for use, and shall inspect it
frequently enough to ensure that expended items are replaced. The
employer also shall inspect each first aid kit at least once per year.
(c) Job briefing. (1) Before each job. (i) In assigning an employee
or a group of employees to perform a job, the employer shall provide
the employee in charge of the job with all available information that
relates to the determination of existing characteristics and conditions
required by paragraph (a)(4) of this section.
(ii) The employer shall ensure that the employee in charge conducts
a job briefing that meets paragraphs (c)(2), (c)(3), and (c)(4) of this
section with the employees involved before they start each job.
(2) Subjects to be covered. The briefing shall cover at least the
following subjects: hazards associated with the job, work procedures
involved, special precautions, energy-source controls, and personal
protective equipment requirements.
(3) Number of briefings. (i) If the work or operations to be
performed during the work day or shift are repetitive and similar, at
least one job briefing shall be conducted before the start of the first
job of each day or shift.
(ii) Additional job briefings shall be held if significant changes,
which might affect the safety of the employees, occur during the course
of the work.
(4) Extent of briefing. (i) A brief discussion is satisfactory if
the work involved is routine and if the employees, by virtue of
training and experience, can reasonably be expected to recognize and
avoid the hazards involved in the job.
(ii) A more extensive discussion shall be conducted:
(A) If the work is complicated or particularly hazardous, or
(B) If the employee cannot be expected to recognize and avoid the
hazards involved in the job.
Note to paragraph (c)(4): The briefing must address all the
subjects listed in paragraph (c)(2) of this section.
(5) Working alone. An employee working alone need not conduct a job
briefing. However, the employer shall ensure that the tasks to be
performed are planned as if a briefing were required.
(d) Hazardous energy control (lockout/tagout) procedures. (1)
Application. The provisions of paragraph (d) of this section apply to
the use of lockout/tagout procedures for the control of energy sources
in installations for the purpose of electric power generation,
including related equipment for communication or metering. Locking and
tagging procedures for the deenergizing of electric energy sources
which are used exclusively for purposes of transmission and
distribution are addressed by paragraph (m) of this section.
Note to paragraph (d)(1): Installations in electric power
generation facilities that are not an integral part of, or
inextricably commingled with, power generation processes or
equipment are covered under Sec. 1910.147 and Subpart S of this
part.
(2) General. (i) The employer shall establish a program consisting
of energy control procedures, employee training, and periodic
inspections to ensure that, before any employee performs any servicing
or maintenance on a machine or equipment where the unexpected
energizing, start up, or release of stored energy could occur and cause
injury, the machine or equipment is isolated from the energy source and
rendered inoperative.
(ii) The employer's energy control program under paragraph (d)(2)
of this section shall meet the following requirements:
(A) If an energy isolating device is not capable of being locked
out, the employer's program shall use a tagout system.
(B) If an energy isolating device is capable of being locked out,
the employer's program shall use lockout, unless the employer can
demonstrate that the use of a tagout system will provide full employee
protection as follows:
(1) When a tagout device is used on an energy isolating device
which is capable of being locked out, the tagout device shall be
attached at the same location that the lockout device would have been
attached, and the employer shall demonstrate that the tagout program
will provide a level of safety equivalent to that obtained by the use
of a lockout program.
(2) In demonstrating that a level of safety is achieved in the
tagout program equivalent to the level of safety obtained by the use of
a lockout program, the employer shall demonstrate full compliance with
all tagout-related provisions of this standard together with such
additional elements as are necessary to provide the equivalent safety
available from the use of a lockout device. Additional means to be
considered as part of the demonstration of full employee protection
shall include the implementation of additional safety measures such as
the removal of an isolating circuit element, blocking of a controlling
switch, opening of an extra disconnecting device, or the removal of a
valve handle to reduce the likelihood of inadvertent energizing.
[[Page 20636]]
(C) After November 1, 1994, whenever replacement or major repair,
renovation, or modification of a machine or equipment is performed, and
whenever new machines or equipment are installed, energy isolating
devices for such machines or equipment shall be designed to accept a
lockout device.
(iii) Procedures shall be developed, documented, and used for the
control of potentially hazardous energy covered by paragraph (d) of
this section.
(iv) The procedure shall clearly and specifically outline the
scope, purpose, responsibility, authorization, rules, and techniques to
be applied to the control of hazardous energy, and the measures to
enforce compliance including, but not limited to, the following:
(A) A specific statement of the intended use of this procedure;
(B) Specific procedural steps for shutting down, isolating,
blocking and securing machines or equipment to control hazardous
energy;
(C) Specific procedural steps for the placement, removal, and
transfer of lockout devices or tagout devices and the responsibility
for them; and
(D) Specific requirements for testing a machine or equipment to
determine and verify the effectiveness of lockout devices, tagout
devices, and other energy control measures.
(v) The employer shall conduct a periodic inspection of the energy
control procedure at least annually to ensure that the procedure and
the provisions of paragraph (d) of this section are being followed.
(A) The periodic inspection shall be performed by an authorized
employee who is not using the energy control procedure being inspected.
(B) The periodic inspection shall be designed to identify and
correct any deviations or inadequacies.
(C) If lockout is used for energy control, the periodic inspection
shall include a review, between the inspector and each authorized
employee, of that employee's responsibilities under the energy control
procedure being inspected.
(D) Where tagout is used for energy control, the periodic
inspection shall include a review, between the inspector and each
authorized and affected employee, of that employee's responsibilities
under the energy control procedure being inspected, and the elements
set forth in paragraph (d)(2)(vii) of this section.
(E) The employer shall certify that the inspections required by
paragraph (d)(2)(v) of this section have been accomplished. The
certification shall identify the machine or equipment on which the
energy control procedure was being used, the date of the inspection,
the employees included in the inspection, and the person performing the
inspection.
Note to paragraph (d)(2)(v)(E): If normal work schedule and
operation records demonstrate adequate inspection activity and
contain the required information, no additional certification is
required.
(vi) The employer shall provide training to ensure that the purpose
and function of the energy control program are understood by employees
and that the knowledge and skills required for the safe application,
usage, and removal of energy controls are acquired by employees. The
training shall include the following:
(A) Each authorized employee shall receive training in the
recognition of applicable hazardous energy sources, the type and
magnitude of energy available in the workplace, and in the methods and
means necessary for energy isolation and control.
(B) Each affected employee shall be instructed in the purpose and
use of the energy control procedure.
(C) All other employees whose work operations are or may be in an
area where energy control procedures may be used shall be instructed
about the procedures and about the prohibition relating to attempts to
restart or reenergize machines or equipment that are locked out or
tagged out.
(vii) When tagout systems are used, employees shall also be trained
in the following limitations of tags:
(A) Tags are essentially warning devices affixed to energy
isolating devices and do not provide the physical restraint on those
devices that is provided by a lock.
(B) When a tag is attached to an energy isolating means, it is not
to be removed without authorization of the authorized person
responsible for it, and it is never to be bypassed, ignored, or
otherwise defeated.
(C) Tags must be legible and understandable by all authorized
employees, affected employees, and all other employees whose work
operations are or may be in the area, in order to be effective.
(D) Tags and their means of attachment must be made of materials
which will withstand the environmental conditions encountered in the
workplace.
(E) Tags may evoke a false sense of security, and their meaning
needs to be understood as part of the overall energy control program.
(F) Tags must be securely attached to energy isolating devices so
that they cannot be inadvertently or accidentally detached during use.
(viii) Retraining shall be provided by the employer as follows:
(A) Retraining shall be provided for all authorized and affected
employees whenever there is a change in their job assignments, a change
in machines, equipment, or processes that present a new hazard or
whenever there is a change in the energy control procedures.
(B) Retraining shall also be conducted whenever a periodic
inspection under paragraph (d)(2)(v) of this section reveals, or
whenever the employer has reason to believe, that there are deviations
from or inadequacies in an employee's knowledge or use of the energy
control procedures.
(C) The retraining shall reestablish employee proficiency and shall
introduce new or revised control methods and procedures, as necessary.
(ix) The employer shall certify that employee training has been
accomplished and is being kept up to date. The certification shall
contain each employee's name and dates of training.
(3) Protective materials and hardware. (i) Locks, tags, chains,
wedges, key blocks, adapter pins, self-locking fasteners, or other
hardware shall be provided by the employer for isolating, securing, or
blocking of machines or equipment from energy sources.
(ii) Lockout devices and tagout devices shall be singularly
identified; shall be the only devices used for controlling energy; may
not be used for other purposes; and shall meet the following
requirements:
(A) Lockout devices and tagout devices shall be capable of
withstanding the environment to which they are exposed for the maximum
period of time that exposure is expected.
(1) Tagout devices shall be constructed and printed so that
exposure to weather conditions or wet and damp locations will not cause
the tag to deteriorate or the message on the tag to become illegible.
(2) Tagout devices shall be so constructed as not to deteriorate
when used in corrosive environments.
(B) Lockout devices and tagout devices shall be standardized within
the facility in at least one of the following criteria: color, shape,
size. Additionally, in the case of tagout devices, print and format
shall be standardized.
(C) Lockout devices shall be substantial enough to prevent removal
without the use of excessive force or unusual techniques, such as with
the use of bolt cutters or metal cutting tools.
(D) Tagout devices, including their means of attachment, shall be
substantial enough to prevent
[[Page 20637]]
inadvertent or accidental removal. Tagout device attachment means shall
be of a non-reusable type, attachable by hand, self-locking, and
nonreleasable with a minimum unlocking strength of no less than 50
pounds and shall have the general design and basic characteristics of
being at least equivalent to a one-piece, all-environment-tolerant
nylon cable tie.
(E) Each lockout device or tagout device shall include provisions
for the identification of the employee applying the device.
(F) Tagout devices shall warn against hazardous conditions if the
machine or equipment is energized and shall include a legend such as
the following: Do Not Start, Do Not Open, Do Not Close, Do Not
Energize, Do Not Operate.
Note to paragraph (d)(3)(ii)(F): For specific provisions
covering accident prevention tags, see Sec. 1910.145.
(4) Energy isolation. Lockout and tagout device application and
removal may only be performed by the authorized employees who are
performing the servicing or maintenance.
(5) Notification. Affected employees shall be notified by the
employer or authorized employee of the application and removal of
lockout or tagout devices. Notification shall be given before the
controls are applied and after they are removed from the machine or
equipment.
Note to paragraph (d)(5): See also paragraph (d)(7) of this
section, which requires that the second notification take place
before the machine or equipment is reenergized.
(6) Lockout/tagout application. The established procedures for the
application of energy control (the lockout or tagout procedures) shall
include the following elements and actions, and these procedures shall
be performed in the following sequence:
(i) Before an authorized or affected employee turns off a machine
or equipment, the authorized employee shall have knowledge of the type
and magnitude of the energy, the hazards of the energy to be
controlled, and the method or means to control the energy.
(ii) The machine or equipment shall be turned off or shut down
using the procedures established for the machine or equipment. An
orderly shutdown shall be used to avoid any additional or increased
hazards to employees as a result of the equipment stoppage.
(iii) All energy isolating devices that are needed to control the
energy to the machine or equipment shall be physically located and
operated in such a manner as to isolate the machine or equipment from
energy sources.
(iv) Lockout or tagout devices shall be affixed to each energy
isolating device by authorized employees.
(A) Lockout devices shall be attached in a manner that will hold
the energy isolating devices in a ``safe'' or ``off'' position.
(B) Tagout devices shall be affixed in such a manner as will
clearly indicate that the operation or movement of energy isolating
devices from the ``safe'' or ``off'' position is prohibited.
(1) Where tagout devices are used with energy isolating devices
designed with the capability of being locked out, the tag attachment
shall be fastened at the same point at which the lock would have been
attached.
(2) Where a tag cannot be affixed directly to the energy isolating
device, the tag shall be located as close as safely possible to the
device, in a position that will be immediately obvious to anyone
attempting to operate the device.
(v) Following the application of lockout or tagout devices to
energy isolating devices, all potentially hazardous stored or residual
energy shall be relieved, disconnected, restrained, or otherwise
rendered safe.
(vi) If there is a possibility of reaccumulation of stored energy
to a hazardous level, verification of isolation shall be continued
until the servicing or maintenance is completed or until the
possibility of such accumulation no longer exists.
(vii) Before starting work on machines or equipment that have been
locked out or tagged out, the authorized employee shall verify that
isolation and deenergizing of the machine or equipment have been
accomplished. If normally energized parts will be exposed to contact by
an employee while the machine or equipment is deenergized, a test shall
be performed to ensure that these parts are deenergized.
(7) Release from lockout/tagout. Before lockout or tagout devices
are removed and energy is restored to the machine or equipment,
procedures shall be followed and actions taken by the authorized
employees to ensure the following:
(i) The work area shall be inspected to ensure that nonessential
items have been removed and that machine or equipment components are
operationally intact.
(ii) The work area shall be checked to ensure that all employees
have been safely positioned or removed.
(iii) After lockout or tagout devices have been removed and before
a machine or equipment is started, affected employees shall be notified
that the lockout or tagout devices have been removed.
(iv) Each lockout or tagout device shall be removed from each
energy isolating device by the authorized employee who applied the
lockout or tagout device. However, if that employee is not available to
remove it, the device may be removed under the direction of the
employer, provided that specific procedures and training for such
removal have been developed, documented, and incorporated into the
employer's energy control program. The employer shall demonstrate that
the specific procedure provides a degree of safety equivalent to that
provided by the removal of the device by the authorized employee who
applied it. The specific procedure shall include at least the following
elements:
(A) Verification by the employer that the authorized employee who
applied the device is not at the facility;
(B) Making all reasonable efforts to contact the authorized
employee to inform him or her that his or her lockout or tagout device
has been removed; and
(C) Ensuring that the authorized employee has this knowledge before
he or she resumes work at that facility.
(8) Additional requirements. (i) If the lockout or tagout devices
must be temporarily removed from energy isolating devices and the
machine or equipment must be energized to test or position the machine,
equipment, or component thereof, the following sequence of actions
shall be followed:
(A) Clear the machine or equipment of tools and materials in
accordance with paragraph (d)(7)(i) of this section;
(B) Remove employees from the machine or equipment area in
accordance with paragraphs (d)(7)(ii) and (d)(7)(iii) of this section;
(C) Remove the lockout or tagout devices as specified in paragraph
(d)(7)(iv) of this section;
(D) Energize and proceed with the testing or positioning; and
(E) Deenergize all systems and reapply energy control measures in
accordance with paragraph (d)(6) of this section to continue the
servicing or maintenance.
(ii) When servicing or maintenance is performed by a crew, craft,
department, or other group, they shall use a procedure which affords
the employees a level of protection equivalent to that provided by the
implementation of a personal lockout or tagout device. Group lockout or
tagout devices shall be used in accordance with the procedures required
by paragraphs (d)(2)(iii) and (d)(2)(iv) of this section including, but
not limited to, the following specific requirements:
[[Page 20638]]
(A) Primary responsibility shall be vested in an authorized
employee for a set number of employees working under the protection of
a group lockout or tagout device (such as an operations lock);
(B) Provision shall be made for the authorized employee to
ascertain the exposure status of all individual group members with
regard to the lockout or tagout of the machine or equipment;
(C) When more than one crew, craft, department, or other group is
involved, assignment of overall job-associated lockout or tagout
control responsibility shall be given to an authorized employee
designated to coordinate affected work forces and ensure continuity of
protection; and
(D) Each authorized employee shall affix a personal lockout or
tagout device to the group lockout device, group lockbox, or comparable
mechanism when he or she begins work and shall remove those devices
when he or she stops working on the machine or equipment being serviced
or maintained.
(iii) Procedures shall be used during shift or personnel changes to
ensure the continuity of lockout or tagout protection, including
provision for the orderly transfer of lockout or tagout device
protection between off-going and on-coming employees, to minimize their
exposure to hazards from the unexpected energizing or start-up of the
machine or equipment or from the release of stored energy.
(iv) Whenever outside servicing personnel are to be engaged in
activities covered by paragraph (d) of this section, the on-site
employer and the outside employer shall inform each other of their
respective lockout or tagout procedures, and each employer shall ensure
that his or her personnel understand and comply with restrictions and
prohibitions of the energy control procedures being used.
(v) If energy isolating devices are installed in a central location
and are under the exclusive control of a system operator, the following
requirements apply:
(A) The employer shall use a procedure that affords employees a
level of protection equivalent to that provided by the implementation
of a personal lockout or tagout device.
(B) The system operator shall place and remove lockout and tagout
devices in place of the authorized employee under paragraphs (d)(4),
(d)(6)(iv), and (d)(7)(iv) of this section.
(C) Provisions shall be made to identify the authorized employee
who is responsible for (that is, being protected by) the lockout or
tagout device, to transfer responsibility for lockout and tagout
devices, and to ensure that an authorized employee requesting removal
or transfer of a lockout or tagout device is the one responsible for it
before the device is removed or transferred.
Note to paragraph (d): Lockout and tagging procedures that
comply with paragraphs (c) through (f) of Sec. 1910.147 will also
be deemed to comply with paragraph (d) of this section if the
procedures address the hazards covered by paragraph (d) of this
section.
(e) Enclosed spaces. This paragraph covers enclosed spaces that may
be entered by employees. It does not apply to vented vaults if the
employer makes a determination that the ventilation system is operating
to protect employees before they enter the space. This paragraph
applies to routine entry into enclosed spaces in lieu of the permit-
space entry requirements contained in paragraphs (d) through (k) of
Sec. 1910.146. If, after the employer takes the precautions given in
paragraphs (e) and (t) of this section, the hazards remaining in the
enclosed space endanger the life of an entrant or could interfere with
an entrant's escape from the space, then entry into the enclosed space
shall meet the permit-space entry requirements of paragraphs (d)
through (k) of Sec. 1910.146.
(1) Safe work practices. The employer shall ensure the use of safe
work practices for entry into, and work in, enclosed spaces and for
rescue of employees from such spaces.
(2) Training. Each employee who enters an enclosed space or who
serves as an attendant shall be trained in the hazards of enclosed-
space entry, in enclosed-space entry procedures, and in enclosed-space
rescue procedures.
(3) Rescue equipment. Employers shall provide equipment to ensure
the prompt and safe rescue of employees from the enclosed space.
(4) Evaluating potential hazards. Before any entrance cover to an
enclosed space is removed, the employer shall determine whether it is
safe to do so by checking for the presence of any atmospheric pressure
or temperature differences and by evaluating whether there might be a
hazardous atmosphere in the space. Any conditions making it unsafe to
remove the cover shall be eliminated before the cover is removed.
Note to paragraph (e)(4): The determination called for in this
paragraph may consist of a check of the conditions that might
foreseeably be in the enclosed space. For example, the cover could
be checked to see if it is hot and, if it is fastened in place,
could be loosened gradually to release any residual pressure. An
evaluation also needs to be made of whether conditions at the site
could cause a hazardous atmosphere, such as an oxygen-deficient or
flammable atmosphere, to develop within the space.
(5) Removing covers. When covers are removed from enclosed spaces,
the opening shall be promptly guarded by a railing, temporary cover, or
other barrier designed to prevent an accidental fall through the
opening and to protect employees working in the space from objects
entering the space.
(6) Hazardous atmosphere. Employees may not enter any enclosed
space while it contains a hazardous atmosphere, unless the entry
conforms to the permit-required confined spaces standard in Sec.
1910.146.
(7) Attendants. While work is being performed in the enclosed
space, an attendant with first-aid training shall be immediately
available outside the enclosed space to provide assistance if a hazard
exists because of traffic patterns in the area of the opening used for
entry. The attendant is not precluded from performing other duties
outside the enclosed space if these duties do not distract the
attendant from: monitoring employees within the space or ensuring that
it is safe for employees to enter and exit the space.
Note to paragraph (e)(7): See paragraph (t) of this section for
additional requirements on attendants for work in manholes and
vaults.
(8) Calibration of test instruments. Test instruments used to
monitor atmospheres in enclosed spaces shall be kept in calibration and
shall have a minimum accuracy of 10 percent.
(9) Testing for oxygen deficiency. Before an employee enters an
enclosed space, the atmosphere in the enclosed space shall be tested
for oxygen deficiency with a direct-reading meter or similar
instrument, capable of collection and immediate analysis of data
samples without the need for off-site evaluation. If continuous forced-
air ventilation is provided, testing is not required provided that the
procedures used ensure that employees are not exposed to the hazards
posed by oxygen deficiency.
(10) Testing for flammable gases and vapors. Before an employee
enters an enclosed space, the internal atmosphere shall be tested for
flammable gases and vapors with a direct-reading meter or similar
instrument capable of collection and immediate analysis of data samples
without the need for off-site evaluation. This test shall be performed
after the oxygen testing and ventilation required by paragraph (e)(9)
of this section demonstrate that there is sufficient oxygen to ensure
the accuracy of the test for flammability.
[[Page 20639]]
(11) Ventilation, and monitoring for flammable gases or vapors. If
flammable gases or vapors are detected or if an oxygen deficiency is
found, forced-air ventilation shall be used to maintain oxygen at a
safe level and to prevent a hazardous concentration of flammable gases
and vapors from accumulating. A continuous monitoring program to ensure
that no increase in flammable gas or vapor concentration above safe
levels occurs may be followed in lieu of ventilation if flammable gases
or vapors are initially detected at safe levels.
Note to paragraph (e)(11): See the definition of ``hazardous
atmosphere'' for guidance in determining whether a specific
concentration of a substance is hazardous.
(12) Specific ventilation requirements. If continuous forced-air
ventilation is used, it shall begin before entry is made and shall be
maintained long enough for the employer to be able to demonstrate that
a safe atmosphere exists before employees are allowed to enter the work
area. The forced-air ventilation shall be so directed as to ventilate
the immediate area where employees are present within the enclosed
space and shall continue until all employees leave the enclosed space.
(13) Air supply. The air supply for the continuous forced-air
ventilation shall be from a clean source and may not increase the
hazards in the enclosed space.
(14) Open flames. If open flames are used in enclosed spaces, a
test for flammable gases and vapors shall be made immediately before
the open flame device is used and at least once per hour while the
device is used in the space. Testing shall be conducted more frequently
if conditions present in the enclosed space indicate that once per hour
is insufficient to detect hazardous accumulations of flammable gases or
vapors.
Note to paragraph (e)(14): See the definition of ``hazardous
atmosphere'' for guidance in determining whether a specific
concentration of a substance is hazardous.
Note to paragraph (e): Entries into enclosed spaces conducted in
accordance with the permit-space entry requirements of paragraphs
(d) through (k) of Sec. 1910.146 are considered as complying with
paragraph (e) of this section.
(f) Excavations. Excavation operations shall comply with Subpart P
of Part 1926 of this chapter.
(g) Personal protective equipment. (1) General. Personal protective
equipment shall meet the requirements of Subpart I of this part.
Note to paragraph (g)(1) of this section: Paragraph (h) of Sec.
1910.132 sets employer payment obligations for the personal
protective equipment required by this section, including, but not
limited to, the fall protection equipment required by paragraph
(g)(2) of this section, the electrical protective equipment required
by paragraph (l)(3) of this section, and the flame-resistant and
arc-rated clothing and other protective equipment required by
paragraph (l)(8) of this section.
(2) Fall protection. (i) Personal fall arrest systems shall meet
the requirements of Subpart M of Part 1926 of this chapter.
(ii) Personal fall arrest equipment used by employees who are
exposed to hazards from flames or electric arcs, as determined by the
employer under paragraph (l)(8)(i) of this section, shall be capable of
passing a drop test equivalent to that required by paragraph
(g)(2)(iii)(L) of this section after exposure to an electric arc with a
heat energy of 405 cal/cm\2\.
(iii) Body belts and positioning straps for work-positioning
equipment shall meet the following requirements:
(A) Hardware for body belts and positioning straps shall meet the
following requirements:
(1) Hardware shall be made of drop-forged steel, pressed steel,
formed steel, or equivalent material.
(2) Hardware shall have a corrosion-resistant finish.
(3) Hardware surfaces shall be smooth and free of sharp edges.
(B) Buckles shall be capable of withstanding an 8.9-kilonewton
(2,000-pound-force) tension test with a maximum permanent deformation
no greater than 0.4 millimeters (0.0156 inches).
(C) D rings shall be capable of withstanding a 22-kilonewton
(5,000-pound-force) tensile test without cracking or breaking.
(D) Snaphooks shall be capable of withstanding a 22-kilonewton
(5,000-pound-force) tension test without failure.
Note to paragraph (g)(2)(iii)(D): Distortion of the snaphook
sufficient to release the keeper is considered to be tensile failure
of a snaphook.
(E) Top grain leather or leather substitute may be used in the
manufacture of body belts and positioning straps; however, leather and
leather substitutes may not be used alone as a load-bearing component
of the assembly.
(F) Plied fabric used in positioning straps and in load-bearing
parts of body belts shall be constructed in such a way that no raw
edges are exposed and the plies do not separate.
(G) Positioning straps shall be capable of withstanding the
following tests:
(1) A dielectric test of 819.7 volts, AC, per centimeter (25,000
volts per foot) for 3 minutes without visible deterioration;
(2) A leakage test of 98.4 volts, AC, per centimeter (3,000 volts
per foot) with a leakage current of no more than 1 mA;
Note to paragraphs (g)(2)(iii)(G)(1) and (g)(2)(iii)(G)(2):
Positioning straps that pass direct-current tests at equivalent
voltages are considered as meeting this requirement.
(3) Tension tests of 20 kilonewtons (4,500 pounds-force) for
sections free of buckle holes and of 15 kilonewtons (3,500 pounds-
force) for sections with buckle holes;
(4) A buckle-tear test with a load of 4.4 kilonewtons (1,000
pounds-force); and
(5) A flammability test in accordance with Table R-2.
Table R-2--Flammability Test
------------------------------------------------------------------------
Test method Criteria for passing the test
------------------------------------------------------------------------
Vertically suspend a 500-mm (19.7-inch) Any flames on the positioning
length of strapping supporting a 100- strap shall self extinguish.
kg (220.5-lb) weight. The positioning strap shall
Use a butane or propane burner with a continue to support the 100-kg
76-mm (3-inch) flame.. (220.5-lb) mass.
Direct the flame to an edge of the
strapping at a distance of 25 mm (1
inch).
Remove the flame after 5 seconds.......
Wait for any flames on the positioning
strap to stop burning.
------------------------------------------------------------------------
(H) The cushion part of the body belt shall contain no exposed
rivets on the inside and shall be at least 76 millimeters (3 inches) in
width.
(I) Tool loops shall be situated on the body of a body belt so that
the 100
[[Page 20640]]
millimeters (4 inches) of the body belt that is in the center of the
back, measuring from D ring to D ring, is free of tool loops and any
other attachments.
(J) Copper, steel, or equivalent liners shall be used around the
bars of D rings to prevent wear between these members and the leather
or fabric enclosing them.
(K) Snaphooks shall be of the locking type meeting the following
requirements:
(1) The locking mechanism shall first be released, or a destructive
force shall be placed on the keeper, before the keeper will open.
(2) A force in the range of 6.7 N (1.5 lbf) to 17.8 N (4 lbf) shall
be required to release the locking mechanism.
(3) With the locking mechanism released and with a force applied on
the keeper against the face of the nose, the keeper may not begin to
open with a force of 11.2 N (2.5 lbf) or less and shall begin to open
with a maximum force of 17.8 N (4 lbf).
(L) Body belts and positioning straps shall be capable of
withstanding a drop test as follows:
(1) The test mass shall be rigidly constructed of steel or
equivalent material with a mass of 100 kg (220.5 lbm). For work-
positioning equipment used by employees weighing more than 140 kg (310
lbm) fully equipped, the test mass shall be increased proportionately
(that is, the test mass must equal the mass of the equipped worker
divided by 1.4).
(2) For body belts, the body belt shall be fitted snugly around the
test mass and shall be attached to the test-structure anchorage point
by means of a wire rope.
(3) For positioning straps, the strap shall be adjusted to its
shortest length possible to accommodate the test and connected to the
test-structure anchorage point at one end and to the test mass on the
other end.
(4) The test mass shall be dropped an unobstructed distance of 1
meter (39.4 inches) from a supporting structure that will sustain
minimal deflection during the test.
(5) Body belts shall successfully arrest the fall of the test mass
and shall be capable of supporting the mass after the test.
(6) Positioning straps shall successfully arrest the fall of the
test mass without breaking, and the arrest force may not exceed 17.8
kilonewtons (4,000 pounds-force). Additionally, snaphooks on
positioning straps may not distort to such an extent that the keeper
would release.
Note to paragraph (g)(2)(iii) of this section: When used by
employees weighing no more than 140 kg (310 lbm) fully equipped,
body belts and positioning straps that conform to American Society
of Testing and Materials Standard Specifications for Personal
Climbing Equipment, ASTM F887-12\e1\, are deemed to be in compliance
with paragraph (g)(2)(iii) of this section.
(iv) The following requirements apply to the care and use of
personal fall protection equipment.
(A) Work-positioning equipment shall be inspected before use each
day to determine that the equipment is in safe working condition. Work-
positioning equipment that is not in safe working condition may not be
used.
Note to paragraph (g)(2)(iv)(A): Appendix F to this section
contains guidelines for inspecting work-positioning equipment.
(B) Personal fall arrest systems shall be used in accordance with
Sec. 1926.502(d).
Note to paragraph (g)(2)(iv)(B): Fall protection equipment
rigged to arrest falls is considered a fall arrest system and must
meet the applicable requirements for the design and use of those
systems. Fall protection equipment rigged for work positioning is
considered work-positioning equipment and must meet the applicable
requirements for the design and use of that equipment.
(C) The employer shall ensure that employees use fall protection
systems as follows:
(1) Each employee working from an aerial lift shall use a fall
restraint system or a personal fall arrest system. Paragraph (c)(2)(v)
of Sec. 1910.67 does not apply.
(2) Except as provided in paragraph (g)(2)(iv)(C)(3) of this
section, each employee in elevated locations more than 1.2 meters (4
feet) above the ground on poles, towers, or similar structures shall
use a personal fall arrest system, work-positioning equipment, or fall
restraint system, as appropriate, if the employer has not provided
other fall protection meeting Subpart D of this part.
(3) Until March 31, 2015, a qualified employee climbing or changing
location on poles, towers, or similar structures need not use fall
protection equipment, unless conditions, such as, but not limited to,
ice, high winds, the design of the structure (for example, no provision
for holding on with hands), or the presence of contaminants on the
structure, could cause the employee to lose his or her grip or footing.
On and after April 1, 2015, each qualified employee climbing or
changing location on poles, towers, or similar structures must use fall
protection equipment unless the employer can demonstrate that climbing
or changing location with fall protection is infeasible or creates a
greater hazard than climbing or changing location without it.
Note 1 to paragraphs (g)(2)(iv)(C)(2) and (g)(2)(iv)(C)(3):
These paragraphs apply to structures that support overhead
electric power transmission and distribution lines and equipment.
They do not apply to portions of buildings, such as loading docks,
or to electric equipment, such as transformers and capacitors.
Subpart D of this part contains the duty to provide fall protection
associated with walking and working surfaces.
Note 2 to paragraphs (g)(2)(iv)(C)(2) and (g)(2)(iv)(C)(3):
Until the employer ensures that employees are proficient in
climbing and the use of fall protection under paragraph (a)(2)(viii)
of this section, the employees are not considered ``qualified
employees'' for the purposes of paragraphs (g)(2)(iv)(C)(2) and
(g)(2)(iv)(C)(3) of this section. These paragraphs require
unqualified employees (including trainees) to use fall protection
any time they are more than 1.2 meters (4 feet) above the ground.
(D) On and after April 1, 2015, work-positioning systems shall be
rigged so that an employee can free fall no more than 0.6 meters (2
feet).
(E) Anchorages for work-positioning equipment shall be capable of
supporting at least twice the potential impact load of an employee's
fall, or 13.3 kilonewtons (3,000 pounds-force), whichever is greater.
Note to paragraph (g)(2)(iv)(E): Wood-pole fall-restriction
devices meeting American Society of Testing and Materials Standard
Specifications for Personal Climbing Equipment, ASTM F887-12\e1\,
are deemed to meet the anchorage-strength requirement when they are
used in accordance with manufacturers' instructions.
(F) Unless the snaphook is a locking type and designed specifically
for the following connections, snaphooks on work-positioning equipment
may not be engaged:
(1) Directly to webbing, rope, or wire rope;
(2) To each other;
(3) To a D ring to which another snaphook or other connector is
attached;
(4) To a horizontal lifeline; or
(5) To any object that is incompatibly shaped or dimensioned in
relation to the snaphook such that accidental disengagement could occur
should the connected object sufficiently depress the snaphook keeper to
allow release of the object.
(h) Portable ladders and platforms. (1) General. Requirements for
portable ladders contained in Subpart D of this part apply in addition
to the requirements of paragraph (h) of this section, except as
specifically noted in paragraph (h)(2) of this section.
(2) Special ladders and platforms. Portable ladders used on
structures or
[[Page 20641]]
conductors in conjunction with overhead line work need not meet Sec.
1910.25(d)(2)(i) and (d)(2)(iii) or Sec. 1910.26(c)(3)(iii). Portable
ladders and platforms used on structures or conductors in conjunction
with overhead line work shall meet the following requirements:
(i) In the configurations in which they are used, portable
platforms shall be capable of supporting without failure at least 2.5
times the maximum intended load.
(ii) Portable ladders and platforms may not be loaded in excess of
the working loads for which they are designed.
(iii) Portable ladders and platforms shall be secured to prevent
them from becoming dislodged.
(iv) Portable ladders and platforms may be used only in
applications for which they are designed.
(3) Conductive ladders. Portable metal ladders and other portable
conductive ladders may not be used near exposed energized lines or
equipment. However, in specialized high-voltage work, conductive
ladders shall be used when the employer demonstrates that nonconductive
ladders would present a greater hazard to employees than conductive
ladders.
(i) Hand and portable power equipment. (1) General. Paragraph
(i)(2) of this section applies to electric equipment connected by cord
and plug. Paragraph (i)(3) of this section applies to portable and
vehicle-mounted generators used to supply cord- and plug-connected
equipment. Paragraph (i)(4) of this section applies to hydraulic and
pneumatic tools.
(2) Cord- and plug-connected equipment. Cord- and plug-connected
equipment not covered by Subpart S of this part shall comply with one
of the following instead of Sec. 1910.243(a)(5):
(i) The equipment shall be equipped with a cord containing an
equipment grounding conductor connected to the equipment frame and to a
means for grounding the other end of the conductor (however, this
option may not be used where the introduction of the ground into the
work environment increases the hazard to an employee); or
(ii) The equipment shall be of the double-insulated type conforming
to Subpart S of this part; or
(iii) The equipment shall be connected to the power supply through
an isolating transformer with an ungrounded secondary of not more than
50 volts.
(3) Portable and vehicle-mounted generators. Portable and vehicle-
mounted generators used to supply cord- and plug-connected equipment
covered by paragraph (i)(2) of this section shall meet the following
requirements:
(i) The generator may only supply equipment located on the
generator or the vehicle and cord- and plug-connected equipment through
receptacles mounted on the generator or the vehicle.
(ii) The non-current-carrying metal parts of equipment and the
equipment grounding conductor terminals of the receptacles shall be
bonded to the generator frame.
(iii) For vehicle-mounted generators, the frame of the generator
shall be bonded to the vehicle frame.
(iv) Any neutral conductor shall be bonded to the generator frame.
(4) Hydraulic and pneumatic tools. (i) Safe operating pressures for
hydraulic and pneumatic tools, hoses, valves, pipes, filters, and
fittings may not be exceeded.
Note to paragraph (i)(4)(i): If any hazardous defects are
present, no operating pressure is safe, and the hydraulic or
pneumatic equipment involved may not be used. In the absence of
defects, the maximum rated operating pressure is the maximum safe
pressure.
(ii) A hydraulic or pneumatic tool used where it may contact
exposed energized parts shall be designed and maintained for such use.
(iii) The hydraulic system supplying a hydraulic tool used where it
may contact exposed live parts shall provide protection against loss of
insulating value, for the voltage involved, due to the formation of a
partial vacuum in the hydraulic line.
Note to paragraph (i)(4)(iii): Use of hydraulic lines that do
not have check valves and that have a separation of more than 10.7
meters (35 feet) between the oil reservoir and the upper end of the
hydraulic system promotes the formation of a partial vacuum.
(iv) A pneumatic tool used on energized electric lines or
equipment, or used where it may contact exposed live parts, shall
provide protection against the accumulation of moisture in the air
supply.
(v) Pressure shall be released before connections are broken,
unless quick-acting, self-closing connectors are used.
(vi) Employers must ensure that employees do not use any part of
their bodies to locate, or attempt to stop, a hydraulic leak.
(vii) Hoses may not be kinked.
(j) Live-line tools. (1) Design of tools. Live-line tool rods,
tubes, and poles shall be designed and constructed to withstand the
following minimum tests:
(i) If the tool is made of fiberglass-reinforced plastic (FRP), it
shall withstand 328,100 volts per meter (100,000 volts per foot) of
length for 5 minutes, or
Note to paragraph (j)(1)(i): Live-line tools using rod and tube
that meet ASTM F711-02 (2007), Standard Specification for
Fiberglass-Reinforced Plastic (FRP) Rod and Tube Used in Live Line
Tools, are deemed to comply with paragraph (j)(1) of this section.
(ii) If the tool is made of wood, it shall withstand 246,100 volts
per meter (75,000 volts per foot) of length for 3 minutes, or
(iii) The tool shall withstand other tests that the employer can
demonstrate are equivalent.
(2) Condition of tools. (i) Each live-line tool shall be wiped
clean and visually inspected for defects before use each day.
(ii) If any defect or contamination that could adversely affect the
insulating qualities or mechanical integrity of the live-line tool is
present after wiping, the tool shall be removed from service and
examined and tested according to paragraph (j)(2)(iii) of this section
before being returned to service.
(iii) Live-line tools used for primary employee protection shall be
removed from service every 2 years, and whenever required under
paragraph (j)(2)(ii) of this section, for examination, cleaning,
repair, and testing as follows:
(A) Each tool shall be thoroughly examined for defects.
(B) If a defect or contamination that could adversely affect the
insulating qualities or mechanical integrity of the live-line tool is
found, the tool shall be repaired and refinished or shall be
permanently removed from service. If no such defect or contamination is
found, the tool shall be cleaned and waxed.
(C) The tool shall be tested in accordance with paragraphs
(j)(2)(iii)(D) and (j)(2)(iii)(E) of this section under the following
conditions:
(1) After the tool has been repaired or refinished; and
(2) After the examination if repair or refinishing is not
performed, unless the tool is made of FRP rod or foam-filled FRP tube
and the employer can demonstrate that the tool has no defects that
could cause it to fail during use.
(D) The test method used shall be designed to verify the tool's
integrity along its entire working length and, if the tool is made of
fiberglass-reinforced plastic, its integrity under wet conditions.
(E) The voltage applied during the tests shall be as follows:
(1) 246,100 volts per meter (75,000 volts per foot) of length for 1
minute if the tool is made of fiberglass, or
[[Page 20642]]
(2) 164,000 volts per meter (50,000 volts per foot) of length for 1
minute if the tool is made of wood, or
(3) Other tests that the employer can demonstrate are equivalent.
Note to paragraph (j)(2): Guidelines for the examination,
cleaning, repairing, and in-service testing of live-line tools are
specified in the Institute of Electrical and Electronics Engineers'
IEEE Guide for Maintenance Methods on Energized Power Lines, IEEE
Std 516-2009.
(k) Materials handling and storage. (1) General. Materials handling
and storage shall comply with applicable material-handling and
material-storage requirements in this part, including those in Subpart
N of this part.
(2) Materials storage near energized lines or equipment. (i) In
areas to which access is not restricted to qualified persons only,
materials or equipment may not be stored closer to energized lines or
exposed energized parts of equipment than the following distances, plus
a distance that provides for the maximum sag and side swing of all
conductors and for the height and movement of material-handling
equipment:
(A) For lines and equipment energized at 50 kilovolts or less, the
distance is 3.05 meters (10 feet).
(B) For lines and equipment energized at more than 50 kilovolts,
the distance is 3.05 meters (10 feet) plus 0.10 meter (4 inches) for
every 10 kilovolts over 50 kilovolts.
(ii) In areas restricted to qualified employees, materials may not
be stored within the working space about energized lines or equipment.
Note to paragraph (k)(2)(ii): Paragraphs (u)(1) and (v)(3) of
this section specify the size of the working space.
(l) Working on or near exposed energized parts. This paragraph
applies to work on exposed live parts, or near enough to them to expose
the employee to any hazard they present.
(1) General. (i) Only qualified employees may work on or with
exposed energized lines or parts of equipment.
(ii) Only qualified employees may work in areas containing
unguarded, uninsulated energized lines or parts of equipment operating
at 50 volts or more.
(iii) Electric lines and equipment shall be considered and treated
as energized unless they have been deenergized in accordance with
paragraph (d) or (m) of this section.
(2) At least two employees. (i) Except as provided in paragraph
(l)(2)(ii) of this section, at least two employees shall be present
while any employees perform the following types of work:
(A) Installation, removal, or repair of lines energized at more
than 600 volts,
(B) Installation, removal, or repair of deenergized lines if an
employee is exposed to contact with other parts energized at more than
600 volts,
(C) Installation, removal, or repair of equipment, such as
transformers, capacitors, and regulators, if an employee is exposed to
contact with parts energized at more than 600 volts,
(D) Work involving the use of mechanical equipment, other than
insulated aerial lifts, near parts energized at more than 600 volts,
and
(E) Other work that exposes an employee to electrical hazards
greater than, or equal to, the electrical hazards posed by operations
listed specifically in paragraphs (l)(2)(i)(A) through (l)(2)(i)(D) of
this section.
(ii) Paragraph (l)(2)(i) of this section does not apply to the
following operations:
(A) Routine circuit switching, when the employer can demonstrate
that conditions at the site allow safe performance of this work,
(B) Work performed with live-line tools when the position of the
employee is such that he or she is neither within reach of, nor
otherwise exposed to contact with, energized parts, and
(C) Emergency repairs to the extent necessary to safeguard the
general public.
(3) Minimum approach distances. (i) The employer shall establish
minimum approach distances no less than the distances computed by Table
R-3 for ac systems or Table R-8 for dc systems.
(ii) No later than April 1, 2015, for voltages over 72.5 kilovolts,
the employer shall determine the maximum anticipated per-unit transient
overvoltage, phase-to-ground, through an engineering analysis or assume
a maximum anticipated per-unit transient overvoltage, phase-to-ground,
in accordance with Table R-9. When the employer uses portable
protective gaps to control the maximum transient overvoltage, the value
of the maximum anticipated per-unit transient overvoltage, phase-to-
ground, must provide for five standard deviations between the
statistical sparkover voltage of the gap and the statistical withstand
voltage corresponding to the electrical component of the minimum
approach distance. The employer shall make any engineering analysis
conducted to determine maximum anticipated per-unit transient
overvoltage available upon request to employees and to the Assistant
Secretary or designee for examination and copying.
Note to paragraph (l)(3)(ii): See Appendix B to this section for
information on how to calculate the maximum anticipated per-unit
transient overvoltage, phase-to-ground, when the employer uses
portable protective gaps to reduce maximum transient overvoltages.
(iii) The employer shall ensure that no employee approaches or
takes any conductive object closer to exposed energized parts than the
employer's established minimum approach distance, unless:
(A) The employee is insulated from the energized part (rubber
insulating gloves or rubber insulating gloves and sleeves worn in
accordance with paragraph (l)(4) of this section constitutes insulation
of the employee from the energized part upon which the employee is
working provided that the employee has control of the part in a manner
sufficient to prevent exposure to uninsulated portions of the
employee's body), or
(B) The energized part is insulated from the employee and from any
other conductive object at a different potential, or
(C) The employee is insulated from any other exposed conductive
object in accordance with the requirements for live-line barehand work
in paragraph (q)(3) of this section.
(4) Type of insulation. (i) When an employee uses rubber insulating
gloves as insulation from energized parts (under paragraph
(l)(3)(iii)(A) of this section), the employer shall ensure that the
employee also uses rubber insulating sleeves. However, an employee need
not use rubber insulating sleeves if:
(A) Exposed energized parts on which the employee is not working
are insulated from the employee; and
(B) When installing insulation for purposes of paragraph
(l)(4)(i)(A) of this section, the employee installs the insulation from
a position that does not expose his or her upper arm to contact with
other energized parts.
(ii) When an employee uses rubber insulating gloves or rubber
insulating gloves and sleeves as insulation from energized parts (under
paragraph (l)(3)(iii)(A) of this section), the employer shall ensure
that the employee:
(A) Puts on the rubber insulating gloves and sleeves in a position
where he or she cannot reach into the minimum approach distance,
established by the employer under paragraph (l)(3)(i) of this section;
and
(B) Does not remove the rubber insulating gloves and sleeves until
he or she is in a position where he or she cannot reach into the
minimum approach distance, established by the employer under paragraph
(l)(3)(i) of this section.
[[Page 20643]]
(5) Working position. (i) The employer shall ensure that each
employee, to the extent that other safety-related conditions at the
worksite permit, works in a position from which a slip or shock will
not bring the employee's body into contact with exposed, uninsulated
parts energized at a potential different from the employee's.
(ii) When an employee performs work near exposed parts energized at
more than 600 volts, but not more than 72.5 kilovolts, and is not
wearing rubber insulating gloves, being protected by insulating
equipment covering the energized parts, performing work using live-line
tools, or performing live-line barehand work under paragraph (q)(3) of
this section, the employee shall work from a position where he or she
cannot reach into the minimum approach distance, established by the
employer under paragraph (l)(3)(i) of this section.
(6) Making connections. The employer shall ensure that employees
make connections as follows:
(i) In connecting deenergized equipment or lines to an energized
circuit by means of a conducting wire or device, an employee shall
first attach the wire to the deenergized part;
(ii) When disconnecting equipment or lines from an energized
circuit by means of a conducting wire or device, an employee shall
remove the source end first; and
(iii) When lines or equipment are connected to or disconnected from
energized circuits, an employee shall keep loose conductors away from
exposed energized parts.
(7) Conductive articles. When an employee performs work within
reaching distance of exposed energized parts of equipment, the employer
shall ensure that the employee removes or renders nonconductive all
exposed conductive articles, such as keychains or watch chains, rings,
or wrist watches or bands, unless such articles do not increase the
hazards associated with contact with the energized parts.
(8) Protection from flames and electric arcs. (i) The employer
shall assess the workplace to identify employees exposed to hazards
from flames or from electric arcs.
(ii) For each employee exposed to hazards from electric arcs, the
employer shall make a reasonable estimate of the incident heat energy
to which the employee would be exposed.
Note 1 to paragraph (l)(8)(ii): Appendix E to this section
provides guidance on estimating available heat energy. The
Occupational Safety and Health Administration will deem employers
following the guidance in Appendix E to this section to be in
compliance with paragraph (l)(8)(ii) of this section. An employer
may choose a method of calculating incident heat energy not included
in Appendix E to this section if the chosen method reasonably
predicts the incident energy to which the employee would be exposed.
Note 2 to paragraph (l)(8)(ii): This paragraph does not require
the employer to estimate the incident heat energy exposure for every
job task performed by each employee. The employer may make broad
estimates that cover multiple system areas provided the employer
uses reasonable assumptions about the energy-exposure distribution
throughout the system and provided the estimates represent the
maximum employee exposure for those areas. For example, the employer
could estimate the heat energy just outside a substation feeding a
radial distribution system and use that estimate for all jobs
performed on that radial system.
(iii) The employer shall ensure that each employee who is exposed
to hazards from flames or electric arcs does not wear clothing that
could melt onto his or her skin or that could ignite and continue to
burn when exposed to flames or the heat energy estimated under
paragraph (l)(8)(ii) of this section.
Note to paragraph (l)(8)(iii) of this section: This paragraph
prohibits clothing made from acetate, nylon, polyester, rayon and
polypropylene, either alone or in blends, unless the employer
demonstrates that the fabric has been treated to withstand the
conditions that may be encountered by the employee or that the
employee wears the clothing in such a manner as to eliminate the
hazard involved.
(iv) The employer shall ensure that the outer layer of clothing
worn by an employee, except for clothing not required to be arc rated
under paragraphs (l)(8)(v)(A) through (l)(8)(v)(E) of this section, is
flame resistant under any of the following conditions:
(A) The employee is exposed to contact with energized circuit parts
operating at more than 600 volts,
(B) An electric arc could ignite flammable material in the work
area that, in turn, could ignite the employee's clothing,
(C) Molten metal or electric arcs from faulted conductors in the
work area could ignite the employee's clothing, or
Note to paragraph (l)(8)(iv)(C): This paragraph does not apply
to conductors that are capable of carrying, without failure, the
maximum available fault current for the time the circuit protective
devices take to interrupt the fault.
(D) The incident heat energy estimated under paragraph (l)(8)(ii)
of this section exceeds 2.0 cal/cm\2\.
(v) The employer shall ensure that each employee exposed to hazards
from electric arcs wears protective clothing and other protective
equipment with an arc rating greater than or equal to the heat energy
estimated under paragraph (l)(8)(ii) of this section whenever that
estimate exceeds 2.0 cal/cm\2\. This protective equipment shall cover
the employee's entire body, except as follows:
(A) Arc-rated protection is not necessary for the employee's hands
when the employee is wearing rubber insulating gloves with protectors
or, if the estimated incident energy is no more than 14 cal/cm\2\,
heavy-duty leather work gloves with a weight of at least 407 gm/m\2\
(12 oz/yd\2\),
(B) Arc-rated protection is not necessary for the employee's feet
when the employee is wearing heavy-duty work shoes or boots,
(C) Arc-rated protection is not necessary for the employee's head
when the employee is wearing head protection meeting Sec. 1910.135 if
the estimated incident energy is less than 9 cal/cm\2\ for exposures
involving single-phase arcs in open air or 5 cal/cm\2\ for other
exposures,
(D) The protection for the employee's head may consist of head
protection meeting Sec. 1910.135 and a faceshield with a minimum arc
rating of 8 cal/cm\2\ if the estimated incident-energy exposure is less
than 13 cal/cm\2\ for exposures involving single-phase arcs in open air
or 9 cal/cm\2\ for other exposures, and
(E) For exposures involving single-phase arcs in open air, the arc
rating for the employee's head and face protection may be 4 cal/cm\2\
less than the estimated incident energy.
Note to paragraph (l)(8): See Appendix E to this section for
further information on the selection of appropriate protection.
(vi) Dates. (A) The obligation in paragraph (l)(8)(ii) of this
section for the employer to make reasonable estimates of incident
energy commences January 1, 2015.
(B) The obligation in paragraph (l)(8)(iv)(D) of this section for
the employer to ensure that the outer layer of clothing worn by an
employee is flame-resistant when the estimated incident heat energy
exceeds 2.0 cal/cm\2\ commences April 1, 2015.
(C) The obligation in paragraph (l)(8)(v) of this section for the
employer to ensure that each employee exposed to hazards from electric
arcs wears the required arc-rated protective equipment commences April
1, 2015.
(9) Fuse handling. When an employee must install or remove fuses
with one or both terminals energized at more than 300 volts, or with
exposed parts energized at more than 50 volts, the
[[Page 20644]]
employer shall ensure that the employee uses tools or gloves rated for
the voltage. When an employee installs or removes expulsion-type fuses
with one or both terminals energized at more than 300 volts, the
employer shall ensure that the employee wears eye protection meeting
the requirements of Subpart I of this part, uses a tool rated for the
voltage, and is clear of the exhaust path of the fuse barrel.
(10) Covered (noninsulated) conductors. The requirements of this
section that pertain to the hazards of exposed live parts also apply
when an employee performs work in proximity to covered (noninsulated)
wires.
(11) Non-current-carrying metal parts. Non-current-carrying metal
parts of equipment or devices, such as transformer cases and circuit-
breaker housings, shall be treated as energized at the highest voltage
to which these parts are exposed, unless the employer inspects the
installation and determines that these parts are grounded before
employees begin performing the work.
(12) Opening and closing circuits under load. (i) The employer
shall ensure that devices used by employees to open circuits under load
conditions are designed to interrupt the current involved.
(ii) The employer shall ensure that devices used by employees to
close circuits under load conditions are designed to safely carry the
current involved.
Table R-3--AC Live-Line Work Minimum Approach Distance
[The minimum approach distance (MAD; in meters) shall conform to the following equations.]
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
For phase-to-phase system voltages of 50 V to 300 V:\ 1\
MAD = avoid contact
----------------------------------------------------------------------------------------------------------------
For phase-to-phase system voltages of 301 V to 5 kV: \ 1\
MAD = M + D, where
D = 0.02 m.................. the electrical component of the minimum approach distance.
M = 0.31 m for voltages up the inadvertent movement factor.
to 750 V and 0.61 m
otherwise.
----------------------------------------------------------------------------------------------------------------
For phase-to-phase system
voltages of 5.1 kV to 72.5 kV:
\1\ \4\
MAD = M + AD, where
M = 0.61 m.................. the inadvertent movement factor.
A = the applicable value the altitude correction factor.
from Table R-5.
D = the value from Table R-4 the electrical component of the minimum approach distance.
corresponding to the
voltage and exposure or the
value of the electrical
component of the minimum
approach distance
calculated using the method
provided in Appendix B to
this section.
----------------------------------------------------------------------------------------------------------------
For phase-to-phase system voltages of more than 72.5 kV, nominal: \2\ \4\
MAD = 0.3048(C + )VL-GTA + M, where
C = 0.01 for phase-to-ground exposures that the employer can demonstrate consist only of air across the
approach distance (gap),.
0.01 for phase-to-phase exposures if the employer can demonstrate that no insulated tool spans the gap
and that no large conductive object is in the gap, or.
0.011 otherwise.........................................................................................
VL-G = phase-to-ground rms voltage, in kV...................................................................
T = maximum anticipated per-unit transient overvoltage; for phase-to-ground exposures, T equals TL-G, the
maximum per-unit transient overvoltage, phase-to-ground, determined by the employer under paragraph
(l)(3)(ii) of this section; for phase-to-phase exposures, T equals 1.35TL-G + 0.45.
A = altitude correction factor from Table R-5...............................................................
M = 0.31 m, the inadvertent movement factor.................................................................
a = saturation factor, as follows:..........................................................................
----------------------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------------------------------------------------------
Phase-to-Ground Exposures
--------------------------------------------------------------------------------------------------------------------------------------------------------
VPeak = TL-GVL-G[radic]2................ 635 kV or less 635.1 to 915 kV 915.1 to 1,050 kV More than 1,050 kV
a....................................... 0 (VPeak-635)/140,000 (VPeak-645)/135,000 (VPeak-675)/125,000
--------------------------------------------------------------------------------------------------------------------------------------------------------
Phase-to-Phase Exposures \3\
--------------------------------------------------------------------------------------------------------------------------------------------------------
VPeak = (1.35TL-G + 0.45)VL-G[radic]2... 630 kV or less 630.1 to 848 kV 848.1 to 1,131 kV 1,131.1 to 1,485 kV More than 1,485 kV
a....................................... 0 (VPeak-630)/155,000 (VPeak-633.6)/152,207 (VPeak-628)/153,846 (VPeak-350.5)/203,666
\1\ Employers may use the minimum approach distances in Table R-6. If the worksite is at an elevation of more than 900 meters (3,000 feet), see footnote
1 to Table R-6.
\2\ Employers may use the minimum approach distances in Table R-7, except that the employer may not use the minimum approach distances in Table R-7 for
phase-to-phase exposures if an insulated tool spans the gap or if any large conductive object is in the gap. If the worksite is at an elevation of
more than 900 meters (3,000 feet), see footnote 1 to Table R-7. Employers may use the minimum approach distances in Table 6 through Table 13 in
Appendix B to this section, which calculated MAD for various values of T, provided the employer follows the notes to those tables.
\3\ Use the equations for phase-to-ground exposures (with VPeak for phase-to-phase exposures) unless the employer can demonstrate that no insulated tool
spans the gap and that no large conductive object is in the gap.
\4\ Until March 31, 2015, employers may use the minimum approach distances in Table 6 through Table 13 in Appendix B to this section.
[[Page 20645]]
Table R-4--Electrical Component of the Minimum Approach Distance at 5.1 to 72.5 kV
[D; In meters]
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
Nominal voltage (kV) phase-to-phase ----------------------------------------------------------
D (m) D (m)
----------------------------------------------------------------------------------------------------------------
5.1 to 15.0.......................................... 0.04 0.07
15.1 to 36.0......................................... 0.16 0.28
36.1 to 46.0......................................... 0.23 0.37
46.1 to 72.5......................................... 0.39 0.59
----------------------------------------------------------------------------------------------------------------
Table R-5--Altitude Correction Factor
------------------------------------------------------------------------
Altitude above sea level (m) A
------------------------------------------------------------------------
0 to 900................................... 1.00
901 to 1,200............................... 1.02
1,201 to 1,500............................. 1.05
1,501 to 1,800............................. 1.08
1,801 to 2,100............................. 1.11
2,101 to 2,400............................. 1.14
2,401 to 2,700............................. 1.17
2,701 to 3,000............................. 1.20
3,001 to 3,600............................. 1.25
3,601 to 4,200............................. 1.30
4,201 to 4,800............................. 1.35
4,801 to 5,400............................. 1.39
5,401 to 6,000............................. 1.44
------------------------------------------------------------------------
Table R-6--Alternative Minimum Approach Distances for Voltages of 72.5 kV and Less \1\
[In meters or feet and inches]
----------------------------------------------------------------------------------------------------------------
Distance
----------------------------------------------------------------
Nominal voltage (kV) phase-to-phase Phase-to-ground exposure Phase-to-phase exposure
----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
0.50 to 0.300 \2\.............................. Avoid Contact
Avoid Contact
----------------------------------------------------------------
0.301 to 0.750 \2\............................. 0.33 1.09 0.33 1.09
0.751 to 5.0................................... 0.63 2.07 0.63 2.07
5.1 to 15.0.................................... 0.65 2.14 0.68 2.24
15.1 to 36.0................................... 0.77 2.53 0.89 2.92
36.1 to 46.0................................... 0.84 2.76 0.98 3.22
46.1 to 72.5................................... 1.00 3.29 1.20 3.94
----------------------------------------------------------------------------------------------------------------
\1\ Employers may use the minimum approach distances in this table provided the worksite is at an elevation of
900 meters (3,000 feet) or less. If employees will be working at elevations greater than 900 meters (3,000
feet) above mean sea level, the employer shall determine minimum approach distances by multiplying the
distances in this table by the correction factor in Table R-5 corresponding to the altitude of the work.
\2\ For single-phase systems, use voltage-to-ground.
Table R-7--Alternative Minimum Approach Distances for Voltages of More Than 72.5 kV \1\ \2\ \3\
[In meters or feet and inches]
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
Voltage range phase to phase (kV) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
72.6 to 121.0.................................. 1.13 3.71 1.42 4.66
121.1 to 145.0................................. 1.30 4.27 1.64 5.38
145.1 to 169.0................................. 1.46 4.79 1.94 6.36
169.1 to 242.0................................. 2.01 6.59 3.08 10.10
242.1 to 362.0................................. 3.41 11.19 5.52 18.11
362.1 to 420.0................................. 4.25 13.94 6.81 22.34
420.1 to 550.0................................. 5.07 16.63 8.24 27.03
550.1 to 800.0................................. 6.88 22.57 11.38 37.34
----------------------------------------------------------------------------------------------------------------
\1\ Employers may use the minimum approach distances in this table provided the worksite is at an elevation of
900 meters (3,000 feet) or less. If employees will be working at elevations greater than 900 meters (3,000
feet) above mean sea level, the employer shall determine minimum approach distances by multiplying the
distances in this table by the correction factor in Table R-5 corresponding to the altitude of the work.
\2\ Employers may use the phase-to-phase minimum approach distances in this table provided that no insulated
tool spans the gap and no large conductive object is in the gap.
[[Page 20646]]
\3\ The clear live-line tool distance shall equal or exceed the values for the indicated voltage ranges.
Table R-8--DC Live-Line Minimum Approach Distance with Overvoltage Factor \1\
[In meters]
----------------------------------------------------------------------------------------------------------------
Distance (m) maximum line-to-ground voltage (kV)
Maximum anticipated per-unit -------------------------------------------------------------------------------
transient overvoltage 250 400 500 600 750
----------------------------------------------------------------------------------------------------------------
1.5 or less..................... 1.12 1.60 2.06 2.62 3.61
1.6............................. 1.17 1.69 2.24 2.86 3.98
1.7............................. 1.23 1.82 2.42 3.12 4.37
1.8............................. 1.28 1.95 2.62 3.39 4.79
----------------------------------------------------------------------------------------------------------------
\1\ The distances specified in this table are for air, bare-hand, and live-line tool conditions. If employees
will be working at elevations greater than 900 meters (3,000 feet) above mean sea level, the employer shall
determine minimum approach distances by multiplying the distances in this table by the correction factor in
Table R-5 corresponding to the altitude of the work.
Table R-9--Assumed Maximum Per-Unit Transient Overvoltage
------------------------------------------------------------------------
Assumed maximum
Type of current per-unit
Voltage range (kV) (ac or dc) transient
overvoltage
------------------------------------------------------------------------
72.6 to 420.0..................... ac 3.5
420.1 to 550.0.................... ac 3.0
550.1 to 800.0.................... ac 2.5
250 to 750........................ dc 1.8
------------------------------------------------------------------------
(m) Deenergizing lines and equipment for employee protection. (1)
Application. Paragraph (m) of this section applies to the deenergizing
of transmission and distribution lines and equipment for the purpose of
protecting employees. See paragraph (d) of this section for
requirements on the control of hazardous energy sources used in the
generation of electric energy. Conductors and parts of electric
equipment that have been deenergized under procedures other than those
required by paragraph (d) or (m) of this section, as applicable, shall
be treated as energized.
(2) General. (i) If a system operator is in charge of the lines or
equipment and their means of disconnection, the employer shall
designate one employee in the crew to be in charge of the clearance and
shall comply with all of the requirements of paragraph (m)(3) of this
section in the order specified.
(ii) If no system operator is in charge of the lines or equipment
and their means of disconnection, the employer shall designate one
employee in the crew to be in charge of the clearance and to perform
the functions that the system operator would otherwise perform under
paragraph (m) of this section. All of the requirements of paragraph
(m)(3) of this section apply, in the order specified, except as
provided in paragraph (m)(2)(iii) of this section.
(iii) If only one crew will be working on the lines or equipment
and if the means of disconnection is accessible and visible to, and
under the sole control of, the employee in charge of the clearance,
paragraphs (m)(3)(i), (m)(3)(iii), and (m)(3)(v) of this section do not
apply. Additionally, the employer does not need to use the tags
required by the remaining provisions of paragraph (m)(3) of this
section.
(iv) If two or more crews will be working on the same lines or
equipment, then:
(A) The crews shall coordinate their activities under paragraph (m)
of this section with a single employee in charge of the clearance for
all of the crews and follow the requirements of paragraph (m) of this
section as if all of the employees formed a single crew, or
(B) Each crew shall independently comply with paragraph (m) of this
section and, if there is no system operator in charge of the lines or
equipment, shall have separate tags and coordinate deenergizing and
reenergizing the lines and equipment with the other crews.
(v) The employer shall render any disconnecting means that are
accessible to individuals outside the employer's control (for example,
the general public) inoperable while the disconnecting means are open
for the purpose of protecting employees.
(3) Deenergizing lines and equipment. (i) The employee that the
employer designates pursuant to paragraph (m)(2) of this section as
being in charge of the clearance shall make a request of the system
operator to deenergize the particular section of line or equipment. The
designated employee becomes the employee in charge (as this term is
used in paragraph (m)(3) of this section) and is responsible for the
clearance.
(ii) The employer shall ensure that all switches, disconnectors,
jumpers, taps, and other means through which known sources of electric
energy may be supplied to the particular lines and equipment to be
deenergized are open. The employer shall render such means inoperable,
unless its design does not so permit, and then ensure that such means
are tagged to indicate that employees are at work.
(iii) The employer shall ensure that automatically and remotely
controlled switches that could cause the opened disconnecting means to
close are also tagged at the points of control. The employer shall
render the automatic or remote control feature inoperable, unless its
design does not so permit.
(iv) The employer need not use the tags mentioned in paragraphs
(m)(3)(ii) and (m)(3)(iii) of this section on a network protector for
work on the primary feeder for the network protector's associated
network transformer when the employer can demonstrate all of the
following conditions:
(A) Every network protector is maintained so that it will
immediately trip open if closed when a primary conductor is
deenergized;
[[Page 20647]]
(B) Employees cannot manually place any network protector in a
closed position without the use of tools, and any manual override
position is blocked, locked, or otherwise disabled; and
(C) The employer has procedures for manually overriding any network
protector that incorporate provisions for determining, before anyone
places a network protector in a closed position, that: The line
connected to the network protector is not deenergized for the
protection of any employee working on the line; and (if the line
connected to the network protector is not deenergized for the
protection of any employee working on the line) the primary conductors
for the network protector are energized.
(v) Tags shall prohibit operation of the disconnecting means and
shall indicate that employees are at work.
(vi) After the applicable requirements in paragraphs (m)(3)(i)
through (m)(3)(v) of this section have been followed and the system
operator gives a clearance to the employee in charge, the employer
shall ensure that the lines and equipment are deenergized by testing
the lines and equipment to be worked with a device designed to detect
voltage.
(vii) The employer shall ensure the installation of protective
grounds as required by paragraph (n) of this section.
(viii) After the applicable requirements of paragraphs (m)(3)(i)
through (m)(3)(vii) of this section have been followed, the lines and
equipment involved may be considered deenergized.
(ix) To transfer the clearance, the employee in charge (or the
employee's supervisor if the employee in charge must leave the worksite
due to illness or other emergency) shall inform the system operator and
employees in the crew; and the new employee in charge shall be
responsible for the clearance.
(x) To release a clearance, the employee in charge shall:
(A) Notify each employee under that clearance of the pending
release of the clearance;
(B) Ensure that all employees under that clearance are clear of the
lines and equipment;
(C) Ensure that all protective grounds protecting employees under
that clearance have been removed; and
(D) Report this information to the system operator and then release
the clearance.
(xi) Only the employee in charge who requested the clearance may
release the clearance, unless the employer transfers responsibility
under paragraph (m)(3)(ix) of this section.
(xii) No one may remove tags without the release of the associated
clearance as specified under paragraphs (m)(3)(x) and (m)(3)(xi) of
this section.
(xiii) The employer shall ensure that no one initiates action to
reenergize the lines or equipment at a point of disconnection until all
protective grounds have been removed, all crews working on the lines or
equipment release their clearances, all employees are clear of the
lines and equipment, and all protective tags are removed from that
point of disconnection.
(n) Grounding for the protection of employees. (1) Application.
Paragraph (n) of this section applies to grounding of generation,
transmission, and distribution lines and equipment for the purpose of
protecting employees. Paragraph (n)(4) of this section also applies to
protective grounding of other equipment as required elsewhere in this
section.
Note to paragraph (n)(1): This paragraph covers grounding of
generation, transmission, and distribution lines and equipment when
this section requires protective grounding and whenever the employer
chooses to ground such lines and equipment for the protection of
employees.
(2) General. For any employee to work transmission and distribution
lines or equipment as deenergized, the employer shall ensure that the
lines or equipment are deenergized under the provisions of paragraph
(m) of this section and shall ensure proper grounding of the lines or
equipment as specified in paragraphs (n)(3) through (n)(8) of this
section. However, if the employer can demonstrate that installation of
a ground is impracticable or that the conditions resulting from the
installation of a ground would present greater hazards to employees
than working without grounds, the lines and equipment may be treated as
deenergized provided that the employer establishes that all of the
following conditions apply:
(i) The employer ensures that the lines and equipment are
deenergized under the provisions of paragraph (m) of this section.
(ii) There is no possibility of contact with another energized
source.
(iii) The hazard of induced voltage is not present.
(3) Equipotential zone. Temporary protective grounds shall be
placed at such locations and arranged in such a manner that the
employer can demonstrate will prevent each employee from being exposed
to hazardous differences in electric potential.
Note to paragraph (n)(3): Appendix C to this section contains
guidelines for establishing the equipotential zone required by this
paragraph. The Occupational Safety and Health Administration will
deem grounding practices meeting these guidelines as complying with
paragraph (n)(3) of this section.
(4) Protective grounding equipment. (i) Protective grounding
equipment shall be capable of conducting the maximum fault current that
could flow at the point of grounding for the time necessary to clear
the fault.
(ii) Protective grounding equipment shall have an ampacity greater
than or equal to that of No. 2 AWG copper.
(iii) Protective grounds shall have an impedance low enough so that
they do not delay the operation of protective devices in case of
accidental energizing of the lines or equipment.
Note to paragraph (n)(4): American Society for Testing and
Materials Standard Specifications for Temporary Protective Grounds
to Be Used on De-Energized Electric Power Lines and Equipment, ASTM
F855-09, contains guidelines for protective grounding equipment. The
Institute of Electrical Engineers Guide for Protective Grounding of
Power Lines, IEEE Std 1048-2003, contains guidelines for selecting
and installing protective grounding equipment.
(5) Testing. The employer shall ensure that, unless a previously
installed ground is present, employees test lines and equipment and
verify the absence of nominal voltage before employees install any
ground on those lines or that equipment.
(6) Connecting and removing grounds. (i) The employer shall ensure
that, when an employee attaches a ground to a line or to equipment, the
employee attaches the ground-end connection first and then attaches the
other end by means of a live-line tool. For lines or equipment
operating at 600 volts or less, the employer may permit the employee to
use insulating equipment other than a live-line tool if the employer
ensures that the line or equipment is not energized at the time the
ground is connected or if the employer can demonstrate that each
employee is protected from hazards that may develop if the line or
equipment is energized.
(ii) The employer shall ensure that, when an employee removes a
ground, the employee removes the grounding device from the line or
equipment using a live-line tool before he or she removes the ground-
end connection. For lines or equipment operating at 600 volts or less,
the employer may permit the employee to use insulating equipment other
than a live-line tool if the employer ensures that the line or
equipment is not energized at the time the ground is disconnected or if
the employer can
[[Page 20648]]
demonstrate that each employee is protected from hazards that may
develop if the line or equipment is energized.
(7) Additional precautions. The employer shall ensure that, when an
employee performs work on a cable at a location remote from the cable
terminal, the cable is not grounded at the cable terminal if there is a
possibility of hazardous transfer of potential should a fault occur.
(8) Removal of grounds for test. The employer may permit employees
to remove grounds temporarily during tests. During the test procedure,
the employer shall ensure that each employee uses insulating equipment,
shall isolate each employee from any hazards involved, and shall
implement any additional measures necessary to protect each exposed
employee in case the previously grounded lines and equipment become
energized.
(o) Testing and test facilities. (1) Application. Paragraph (o) of
this section provides for safe work practices for high-voltage and
high-power testing performed in laboratories, shops, and substations,
and in the field and on electric transmission and distribution lines
and equipment. It applies only to testing involving interim
measurements using high voltage, high power, or combinations of high
voltage and high power, and not to testing involving continuous
measurements as in routine metering, relaying, and normal line work.
Note to paragraph (o)(1): OSHA considers routine inspection and
maintenance measurements made by qualified employees to be routine
line work not included in the scope of paragraph (o) of this
section, provided that the hazards related to the use of intrinsic
high-voltage or high-power sources require only the normal
precautions associated with routine work specified in the other
paragraphs of this section. Two typical examples of such excluded
test work procedures are ``phasing-out'' testing and testing for a
``no-voltage'' condition.
(2) General requirements. (i) The employer shall establish and
enforce work practices for the protection of each worker from the
hazards of high-voltage or high-power testing at all test areas,
temporary and permanent. Such work practices shall include, as a
minimum, test area safeguarding, grounding, the safe use of measuring
and control circuits, and a means providing for periodic safety checks
of field test areas.
(ii) The employer shall ensure that each employee, upon initial
assignment to the test area, receives training in safe work practices,
with retraining provided as required by paragraph (a)(2) of this
section.
(3) Safeguarding of test areas. (i) The employer shall provide
safeguarding within test areas to control access to test equipment or
to apparatus under test that could become energized as part of the
testing by either direct or inductive coupling and to prevent
accidental employee contact with energized parts.
(ii) The employer shall guard permanent test areas with walls,
fences, or other barriers designed to keep employees out of the test
areas.
(iii) In field testing, or at a temporary test site not guarded by
permanent fences and gates, the employer shall ensure the use of one of
the following means to prevent employees without authorization from
entering:
(A) Distinctively colored safety tape supported approximately waist
high with safety signs attached to it,
(B) A barrier or barricade that limits access to the test area to a
degree equivalent, physically and visually, to the barricade specified
in paragraph (o)(3)(iii)(A) of this section, or
(C) One or more test observers stationed so that they can monitor
the entire area.
(iv) The employer shall ensure the removal of the safeguards
required by paragraph (o)(3)(iii) of this section when employees no
longer need the protection afforded by the safeguards.
(4) Grounding practices. (i) The employer shall establish and
implement safe grounding practices for the test facility.
(A) The employer shall maintain at ground potential all conductive
parts accessible to the test operator while the equipment is operating
at high voltage.
(B) Wherever ungrounded terminals of test equipment or apparatus
under test may be present, they shall be treated as energized until
tests demonstrate that they are deenergized.
(ii) The employer shall ensure either that visible grounds are
applied automatically, or that employees using properly insulated tools
manually apply visible grounds, to the high-voltage circuits after they
are deenergized and before any employee performs work on the circuit or
on the item or apparatus under test. Common ground connections shall be
solidly connected to the test equipment and the apparatus under test.
(iii) In high-power testing, the employer shall provide an isolated
ground-return conductor system designed to prevent the intentional
passage of current, with its attendant voltage rise, from occurring in
the ground grid or in the earth. However, the employer need not provide
an isolated ground-return conductor if the employer can demonstrate
that both of the following conditions exist:
(A) The employer cannot provide an isolated ground-return conductor
due to the distance of the test site from the electric energy source,
and
(B) The employer protects employees from any hazardous step and
touch potentials that may develop during the test.
Note to paragraph (o)(4)(iii)(B): See Appendix C to this section
for information on measures that employers can take to protect
employees from hazardous step and touch potentials.
(iv) For tests in which using the equipment grounding conductor in
the equipment power cord to ground the test equipment would result in
greater hazards to test personnel or prevent the taking of satisfactory
measurements, the employer may use a ground clearly indicated in the
test set-up if the employer can demonstrate that this ground affords
protection for employees equivalent to the protection afforded by an
equipment grounding conductor in the power supply cord.
(v) The employer shall ensure that, when any employee enters the
test area after equipment is deenergized, a ground is placed on the
high-voltage terminal and any other exposed terminals.
(A) Before any employee applies a direct ground, the employer shall
discharge high capacitance equipment through a resistor rated for the
available energy.
(B) A direct ground shall be applied to the exposed terminals after
the stored energy drops to a level at which it is safe to do so.
(vi) If the employer uses a test trailer or test vehicle in field
testing, its chassis shall be grounded. The employer shall protect each
employee against hazardous touch potentials with respect to the
vehicle, instrument panels, and other conductive parts accessible to
employees with bonding, insulation, or isolation.
(5) Control and measuring circuits. (i) The employer may not run
control wiring, meter connections, test leads, or cables from a test
area unless contained in a grounded metallic sheath and terminated in a
grounded metallic enclosure or unless the employer takes other
precautions that it can demonstrate will provide employees with
equivalent safety.
(ii) The employer shall isolate meters and other instruments with
accessible terminals or parts from test personnel to protect against
hazards that could arise should such terminals and parts become
energized during testing. If the employer
[[Page 20649]]
provides this isolation by locating test equipment in metal
compartments with viewing windows, the employer shall provide
interlocks to interrupt the power supply when someone opens the
compartment cover.
(iii) The employer shall protect temporary wiring and its
connections against damage, accidental interruptions, and other
hazards. To the maximum extent possible, the employer shall keep
signal, control, ground, and power cables separate from each other.
(iv) If any employee will be present in the test area during
testing, a test observer shall be present. The test observer shall be
capable of implementing the immediate deenergizing of test circuits for
safety purposes.
(6) Safety check. (i) Safety practices governing employee work at
temporary or field test areas shall provide, at the beginning of each
series of tests, for a routine safety check of such test areas.
(ii) The test operator in charge shall conduct these routine safety
checks before each series of tests and shall verify at least the
following conditions:
(A) Barriers and safeguards are in workable condition and placed
properly to isolate hazardous areas;
(B) System test status signals, if used, are in operable condition;
(C) Clearly marked test-power disconnects are readily available in
an emergency;
(D) Ground connections are clearly identifiable;
(E) Personal protective equipment is provided and used as required
by Subpart I of this part and by this section; and
(F) Proper separation between signal, ground, and power cables.
(p) Mechanical equipment. (1) General requirements. (i) The
critical safety components of mechanical elevating and rotating
equipment shall receive a thorough visual inspection before use on each
shift.
Note to paragraph (p)(1)(i): Critical safety components of
mechanical elevating and rotating equipment are components for which
failure would result in free fall or free rotation of the boom.
(ii) No motor vehicle or earthmoving or compacting equipment having
an obstructed view to the rear may be operated on off-highway jobsites
where any employee is exposed to the hazards created by the moving
vehicle, unless:
(A) The vehicle has a reverse signal alarm audible above the
surrounding noise level, or
(B) The vehicle is backed up only when a designated employee
signals that it is safe to do so.
(iii) Rubber-tired self-propelled scrapers, rubber-tired front-end
loaders, rubber-tired dozers, wheel-type agricultural and industrial
tractors, crawler-type tractors, crawler-type loaders, and motor
graders, with or without attachments, shall have rollover protective
structures that meet the requirements of Subpart W of Part 1926 of this
chapter.
(iv) The operator of an electric line truck may not leave his or
her position at the controls while a load is suspended, unless the
employer can demonstrate that no employee (including the operator) is
endangered.
(2) Outriggers. (i) Mobile equipment, if provided with outriggers,
shall be operated with the outriggers extended and firmly set, except
as provided in paragraph (p)(2)(iii) of this section.
(ii) Outriggers may not be extended or retracted outside of the
clear view of the operator unless all employees are outside the range
of possible equipment motion.
(iii) If the work area or the terrain precludes the use of
outriggers, the equipment may be operated only within its maximum load
ratings specified by the equipment manufacturer for the particular
configuration of the equipment without outriggers.
(3) Applied loads. Mechanical equipment used to lift or move lines
or other material shall be used within its maximum load rating and
other design limitations for the conditions under which the mechanical
equipment is being used.
(4) Operations near energized lines or equipment. (i) Mechanical
equipment shall be operated so that the minimum approach distances,
established by the employer under paragraph (l)(3)(i) of this section,
are maintained from exposed energized lines and equipment. However, the
insulated portion of an aerial lift operated by a qualified employee in
the lift is exempt from this requirement if the applicable minimum
approach distance is maintained between the uninsulated portions of the
aerial lift and exposed objects having a different electrical
potential.
(ii) A designated employee other than the equipment operator shall
observe the approach distance to exposed lines and equipment and
provide timely warnings before the minimum approach distance required
by paragraph (p)(4)(i) of this section is reached, unless the employer
can demonstrate that the operator can accurately determine that the
minimum approach distance is being maintained.
(iii) If, during operation of the mechanical equipment, that
equipment could become energized, the operation also shall comply with
at least one of paragraphs (p)(4)(iii)(A) through (p)(4)(iii)(C) of
this section.
(A) The energized lines or equipment exposed to contact shall be
covered with insulating protective material that will withstand the
type of contact that could be made during the operation.
(B) The mechanical equipment shall be insulated for the voltage
involved. The mechanical equipment shall be positioned so that its
uninsulated portions cannot approach the energized lines or equipment
any closer than the minimum approach distances, established by the
employer under paragraph (l)(3)(i) of this section.
(C) Each employee shall be protected from hazards that could arise
from mechanical equipment contact with energized lines or equipment.
The measures used shall ensure that employees will not be exposed to
hazardous differences in electric potential. Unless the employer can
demonstrate that the methods in use protect each employee from the
hazards that could arise if the mechanical equipment contacts the
energized line or equipment, the measures used shall include all of the
following techniques:
(1) Using the best available ground to minimize the time the lines
or electric equipment remain energized,
(2) Bonding mechanical equipment together to minimize potential
differences,
(3) Providing ground mats to extend areas of equipotential, and
(4) Employing insulating protective equipment or barricades to
guard against any remaining hazardous electrical potential differences.
Note to paragraph (p)(4)(iii)(C): Appendix C to this section
contains information on hazardous step and touch potentials and on
methods of protecting employees from hazards resulting from such
potentials.
(q) Overhead lines and live-line barehand work. This paragraph
provides additional requirements for work performed on or near overhead
lines and equipment and for live-line barehand work.
(1) General. (i) Before allowing employees to subject elevated
structures, such as poles or towers, to such stresses as climbing or
the installation or removal of equipment may impose, the employer shall
ascertain that the structures are capable of sustaining the additional
or unbalanced stresses. If the pole or other structure cannot withstand
the expected loads, the employer shall brace or otherwise support the
pole or structure so as to prevent failure.
Note to paragraph (q)(1)(i): Appendix D to this section contains
test methods that
[[Page 20650]]
employers can use in ascertaining whether a wood pole is capable of
sustaining the forces imposed by an employee climbing the pole. This
paragraph also requires the employer to ascertain that the pole can
sustain all other forces imposed by the work employees will perform.
(ii) When a pole is set, moved, or removed near an exposed
energized overhead conductor, the pole may not contact the conductor.
(iii) When a pole is set, moved, or removed near an exposed
energized overhead conductor, the employer shall ensure that each
employee wears electrical protective equipment or uses insulated
devices when handling the pole and that no employee contacts the pole
with uninsulated parts of his or her body.
(iv) To protect employees from falling into holes used for placing
poles, the employer shall physically guard the holes, or ensure that
employees attend the holes, whenever anyone is working nearby.
(2) Installing and removing overhead lines. The following
provisions apply to the installation and removal of overhead conductors
or cable (overhead lines).
(i) When lines that employees are installing or removing can
contact energized parts, the employer shall use the tension-stringing
method, barriers, or other equivalent measures to minimize the
possibility that conductors and cables the employees are installing or
removing will contact energized power lines or equipment.
(ii) For conductors, cables, and pulling and tensioning equipment,
the employer shall provide the protective measures required by
paragraph (p)(4)(iii) of this section when employees are installing or
removing a conductor or cable close enough to energized conductors that
any of the following failures could energize the pulling or tensioning
equipment or the conductor or cable being installed or removed:
(A) Failure of the pulling or tensioning equipment,
(B) Failure of the conductor or cable being pulled, or
(C) Failure of the previously installed lines or equipment.
(iii) If the conductors that employees are installing or removing
cross over energized conductors in excess of 600 volts and if the
design of the circuit-interrupting devices protecting the lines so
permits, the employer shall render inoperable the automatic-reclosing
feature of these devices.
(iv) Before employees install lines parallel to existing energized
lines, the employer shall make a determination of the approximate
voltage to be induced in the new lines, or work shall proceed on the
assumption that the induced voltage is hazardous. Unless the employer
can demonstrate that the lines that employees are installing are not
subject to the induction of a hazardous voltage or unless the lines are
treated as energized, temporary protective grounds shall be placed at
such locations and arranged in such a manner that the employer can
demonstrate will prevent exposure of each employee to hazardous
differences in electric potential.
Note 1 to paragraph (q)(2)(iv): If the employer takes no
precautions to protect employees from hazards associated with
involuntary reactions from electric shock, a hazard exists if the
induced voltage is sufficient to pass a current of 1 milliampere
through a 500-ohm resistor. If the employer protects employees from
injury due to involuntary reactions from electric shock, a hazard
exists if the resultant current would be more than 6 milliamperes.
Note 2 to paragraph (q)(2)(iv): Appendix C to this section
contains guidelines for protecting employees from hazardous
differences in electric potential as required by this paragraph.
(v) Reel-handling equipment, including pulling and tensioning
devices, shall be in safe operating condition and shall be leveled and
aligned.
(vi) The employer shall ensure that employees do not exceed load
ratings of stringing lines, pulling lines, conductor grips, load-
bearing hardware and accessories, rigging, and hoists.
(vii) The employer shall repair or replace defective pulling lines
and accessories.
(viii) The employer shall ensure that employees do not use
conductor grips on wire rope unless the manufacturer specifically
designed the grip for this application.
(ix) The employer shall ensure that employees maintain reliable
communications, through two-way radios or other equivalent means,
between the reel tender and the pulling-rig operator.
(x) Employees may operate the pulling rig only when it is safe to
do so.
Note to paragraph (q)(2)(x): Examples of unsafe conditions
include: employees in locations prohibited by paragraph (q)(2)(xi)
of this section, conductor and pulling line hang-ups, and slipping
of the conductor grip.
(xi) While a power-driven device is pulling the conductor or
pulling line and the conductor or pulling line is in motion, the
employer shall ensure that employees are not directly under overhead
operations or on the crossarm, except as necessary for the employees to
guide the stringing sock or board over or through the stringing sheave.
(3) Live-line barehand work. In addition to other applicable
provisions contained in this section, the following requirements apply
to live-line barehand work:
(i) Before an employee uses or supervises the use of the live-line
barehand technique on energized circuits, the employer shall ensure
that the employee completes training conforming to paragraph (a)(2) of
this section in the technique and in the safety requirements of
paragraph (q)(3) of this section.
(ii) Before any employee uses the live-line barehand technique on
energized high-voltage conductors or parts, the employer shall
ascertain the following information in addition to information about
other existing conditions required by paragraph (a)(4) of this section:
(A) The nominal voltage rating of the circuit on which employees
will perform the work,
(B) The clearances to ground of lines and other energized parts on
which employees will perform the work, and
(C) The voltage limitations of equipment employees will use.
(iii) The employer shall ensure that the insulated equipment,
insulated tools, and aerial devices and platforms used by employees are
designed, tested, and made for live-line barehand work.
(iv) The employer shall ensure that employees keep tools and
equipment clean and dry while they are in use.
(v) The employer shall render inoperable the automatic-reclosing
feature of circuit-interrupting devices protecting the lines if the
design of the devices permits.
(vi) The employer shall ensure that employees do not perform work
when adverse weather conditions would make the work hazardous even
after the employer implements the work practices required by this
section. Additionally, employees may not perform work when winds reduce
the phase-to-phase or phase-to-ground clearances at the work location
below the minimum approach distances specified in paragraph (q)(3)(xiv)
of this section, unless insulating guards cover the grounded objects
and other lines and equipment.
Note to paragraph (q)(3)(vi): Thunderstorms in the vicinity,
high winds, snow storms, and ice storms are examples of adverse
weather conditions that make live-line barehand work too hazardous
to perform safely even after the employer implements the work
practices required by this section.
(vii) The employer shall provide and ensure that employees use a
conductive bucket liner or other conductive device for bonding the
insulated aerial device to the energized line or equipment.
[[Page 20651]]
(A) The employee shall be connected to the bucket liner or other
conductive device by the use of conductive shoes, leg clips, or other
means.
(B) Where differences in potentials at the worksite pose a hazard
to employees, the employer shall provide electrostatic shielding
designed for the voltage being worked.
(viii) The employer shall ensure that, before the employee contacts
the energized part, the employee bonds the conductive bucket liner or
other conductive device to the energized conductor by means of a
positive connection. This connection shall remain attached to the
energized conductor until the employee completes the work on the
energized circuit.
(ix) Aerial lifts used for live-line barehand work shall have dual
controls (lower and upper) as follows:
(A) The upper controls shall be within easy reach of the employee
in the bucket. On a two-bucket-type lift, access to the controls shall
be within easy reach of both buckets.
(B) The lower set of controls shall be near the base of the boom
and shall be designed so that they can override operation of the
equipment at any time.
(x) Lower (ground-level) lift controls may not be operated with an
employee in the lift except in case of emergency.
(xi) The employer shall ensure that, before employees elevate an
aerial lift into the work position, the employees check all controls
(ground level and bucket) to determine that they are in proper working
condition.
(xii) The employer shall ensure that, before employees elevate the
boom of an aerial lift, the employees ground the body of the truck or
barricade the body of the truck and treat it as energized.
(xiii) The employer shall ensure that employees perform a boom-
current test before starting work each day, each time during the day
when they encounter a higher voltage, and when changed conditions
indicate a need for an additional test.
(A) This test shall consist of placing the bucket in contact with
an energized source equal to the voltage to be encountered for a
minimum of 3 minutes.
(B) The leakage current may not exceed 1 microampere per kilovolt
of nominal phase-to-ground voltage.
(C) The employer shall immediately suspend work from the aerial
lift when there is any indication of a malfunction in the equipment.
(xiv) The employer shall ensure that employees maintain the minimum
approach distances, established by the employer under paragraph
(l)(3)(i) of this section, from all grounded objects and from lines and
equipment at a potential different from that to which the live-line
barehand equipment is bonded, unless insulating guards cover such
grounded objects and other lines and equipment.
(xv) The employer shall ensure that, while an employee is
approaching, leaving, or bonding to an energized circuit, the employee
maintains the minimum approach distances, established by the employer
under paragraph (l)(3)(i) of this section, between the employee and any
grounded parts, including the lower boom and portions of the truck and
between the employee and conductive objects energized at different
potentials.
(xvi) While the bucket is alongside an energized bushing or
insulator string, the employer shall ensure that employees maintain the
phase-to-ground minimum approach distances, established by the employer
under paragraph (l)(3)(i) of this section, between all parts of the
bucket and the grounded end of the bushing or insulator string or any
other grounded surface.
(xvii) The employer shall ensure that employees do not use
handlines between the bucket and the boom or between the bucket and the
ground. However, employees may use nonconductive-type handlines from
conductor to ground if not supported from the bucket. The employer
shall ensure that no one uses ropes used for live-line barehand work
for other purposes.
(xviii) The employer shall ensure that employees do not pass
uninsulated equipment or material between a pole or structure and an
aerial lift while an employee working from the bucket is bonded to an
energized part.
(xix) A nonconductive measuring device shall be readily accessible
to employees performing live-line barehand work to assist them in
maintaining the required minimum approach distance.
(4) Towers and structures. The following requirements apply to work
performed on towers or other structures that support overhead lines.
(i) The employer shall ensure that no employee is under a tower or
structure while work is in progress, except when the employer can
demonstrate that such a working position is necessary to assist
employees working above.
(ii) The employer shall ensure that employees use tag lines or
other similar devices to maintain control of tower sections being
raised or positioned, unless the employer can demonstrate that the use
of such devices would create a greater hazard to employees.
(iii) The employer shall ensure that employees do not detach the
loadline from a member or section until they safely secure the load.
(iv) The employer shall ensure that, except during emergency
restoration procedures, employees discontinue work when adverse weather
conditions would make the work hazardous in spite of the work practices
required by this section.
Note to paragraph (q)(4)(iv): Thunderstorms in the vicinity,
high winds, snow storms, and ice storms are examples of adverse
weather conditions that make this work too hazardous to perform even
after the employer implements the work practices required by this
section.
(r) Line-clearance tree trimming operations. This paragraph
provides additional requirements for line-clearance tree-trimming
operations and for equipment used in these operations.
(1) Electrical hazards. This paragraph does not apply to qualified
employees.
(i) Before an employee climbs, enters, or works around any tree, a
determination shall be made of the nominal voltage of electric power
lines posing a hazard to employees. However, a determination of the
maximum nominal voltage to which an employee will be exposed may be
made instead, if all lines are considered as energized at this maximum
voltage.
(ii) There shall be a second line-clearance tree trimmer within
normal (that is, unassisted) voice communication under any of the
following conditions:
(A) If a line-clearance tree trimmer is to approach more closely
than 3.05 meters (10 feet) to any conductor or electric apparatus
energized at more than 750 volts or
(B) If branches or limbs being removed are closer to lines
energized at more than 750 volts than the distances listed in Table R-
5, Table R-6, Table R-7, and Table R-8 or
(C) If roping is necessary to remove branches or limbs from such
conductors or apparatus.
(iii) Line-clearance tree trimmers shall maintain the minimum
approach distances from energized conductors given in Table R-5, Table
R-6, Table R-7, and Table R-8.
(iv) Branches that are contacting exposed energized conductors or
equipment or that are within the distances specified in Table R-5,
Table R-6, Table R-7, and Table R-8 may be removed only through the use
of insulating equipment.
Note to paragraph (r)(1)(iv): A tool constructed of a material
that the employer can demonstrate has insulating qualities
[[Page 20652]]
meeting paragraph (j)(1) of this section is considered as insulated
under paragraph (r)(1)(iv) of this section if the tool is clean and
dry.
(v) Ladders, platforms, and aerial devices may not be brought
closer to an energized part than the distances listed in Table R-5,
Table R-6, Table R-7, and Table R-8.
(vi) Line-clearance tree-trimming work may not be performed when
adverse weather conditions make the work hazardous in spite of the work
practices required by this section. Each employee performing line-
clearance tree trimming work in the aftermath of a storm or under
similar emergency conditions shall be trained in the special hazards
related to this type of work.
Note to paragraph (r)(1)(vi): Thunderstorms in the immediate
vicinity, high winds, snow storms, and ice storms are examples of
adverse weather conditions that are presumed to make line-clearance
tree trimming work too hazardous to perform safely.
(2) Brush chippers. (i) Brush chippers shall be equipped with a
locking device in the ignition system.
(ii) Access panels for maintenance and adjustment of the chipper
blades and associated drive train shall be in place and secure during
operation of the equipment.
(iii) Brush chippers not equipped with a mechanical infeed system
shall be equipped with an infeed hopper of length sufficient to prevent
employees from contacting the blades or knives of the machine during
operation.
(iv) Trailer chippers detached from trucks shall be chocked or
otherwise secured.
(v) Each employee in the immediate area of an operating chipper
feed table shall wear personal protective equipment as required by
Subpart I of this part.
(3) Sprayers and related equipment. (i) Walking and working
surfaces of sprayers and related equipment shall be covered with slip-
resistant material. If slipping hazards cannot be eliminated, slip-
resistant footwear or handrails and stair rails meeting the
requirements of Subpart D of this part may be used instead of slip-
resistant material.
(ii) Equipment on which employees stand to spray while the vehicle
is in motion shall be equipped with guardrails around the working area.
The guardrail shall be constructed in accordance with Subpart D of this
part.
(4) Stump cutters. (i) Stump cutters shall be equipped with
enclosures or guards to protect employees.
(ii) Each employee in the immediate area of stump grinding
operations (including the stump cutter operator) shall wear personal
protective equipment as required by Subpart I of this part.
(5) Gasoline-engine power saws. Gasoline-engine power saw
operations shall meet the requirements of Sec. 1910.266(e) and the
following:
(i) Each power saw weighing more than 6.8 kilograms (15 pounds,
service weight) that is used in trees shall be supported by a separate
line, except when work is performed from an aerial lift and except
during topping or removing operations where no supporting limb will be
available.
(ii) Each power saw shall be equipped with a control that will
return the saw to idling speed when released.
(iii) Each power saw shall be equipped with a clutch and shall be
so adjusted that the clutch will not engage the chain drive at idling
speed.
(iv) A power saw shall be started on the ground or where it is
otherwise firmly supported. Drop starting of saws over 6.8 kilograms
(15 pounds), other than chain saws, is permitted outside of the bucket
of an aerial lift only if the area below the lift is clear of
personnel.
Note to paragraph (r)(5)(iv): Paragraph (e)(2)(vi) of Sec.
1910.266 prohibits drop starting of chain saws.
(v) A power saw engine may be started and operated only when all
employees other than the operator are clear of the saw.
(vi) A power saw may not be running when the saw is being carried
up into a tree by an employee.
(vii) Power saw engines shall be stopped for all cleaning,
refueling, adjustments, and repairs to the saw or motor, except as the
manufacturer's servicing procedures require otherwise.
(6) Backpack power units for use in pruning and clearing. (i) While
a backpack power unit is running, no one other than the operator may be
within 3.05 meters (10 feet) of the cutting head of a brush saw.
(ii) A backpack power unit shall be equipped with a quick shutoff
switch readily accessible to the operator.
(iii) Backpack power unit engines shall be stopped for all
cleaning, refueling, adjustments, and repairs to the saw or motor,
except as the manufacturer's servicing procedures require otherwise.
(7) Rope. (i) Climbing ropes shall be used by employees working
aloft in trees. These ropes shall have a minimum diameter of 12
millimeters (0.5 inch) with a minimum breaking strength of 10.2
kilonewtons (2,300 pounds). Synthetic rope shall have elasticity of not
more than 7 percent.
(ii) Rope shall be inspected before each use and, if unsafe (for
example, because of damage or defect), may not be used.
(iii) Rope shall be stored away from cutting edges and sharp tools.
Rope contact with corrosive chemicals, gas, and oil shall be avoided.
(iv) When stored, rope shall be coiled and piled, or shall be
suspended, so that air can circulate through the coils.
(v) Rope ends shall be secured to prevent their unraveling.
(vi) Climbing rope may not be spliced to effect repair.
(vii) A rope that is wet, that is contaminated to the extent that
its insulating capacity is impaired, or that is otherwise not
considered to be insulated for the voltage involved may not be used
near exposed energized lines.
(8) Fall protection. Each employee shall be tied in with a climbing
rope and safety saddle when the employee is working above the ground in
a tree, unless he or she is ascending into the tree.
(s) Communication facilities. (1) Microwave transmission. (i) The
employer shall ensure that no employee looks into an open waveguide or
antenna connected to an energized microwave source.
(ii) If the electromagnetic-radiation level within an accessible
area associated with microwave communications systems exceeds the
radiation-protection guide specified by Sec. 1910.97(a)(2), the
employer shall post the area with warning signs containing the warning
symbol described in Sec. 1910.97(a)(3). The lower half of the warning
symbol shall include the following statements, or ones that the
employer can demonstrate are equivalent: ``Radiation in this area may
exceed hazard limitations and special precautions are required. Obtain
specific instruction before entering.''
(iii) When an employee works in an area where the electromagnetic
radiation could exceed the radiation-protection guide, the employer
shall institute measures that ensure that the employee's exposure is
not greater than that permitted by that guide. Such measures may
include administrative and engineering controls and personal protective
equipment.
(2) Power-line carrier. The employer shall ensure that employees
perform power-line carrier work, including work on equipment used for
coupling carrier current to power line conductors, in accordance with
the requirements of this section pertaining to work on energized lines.
[[Page 20653]]
(t) Underground electrical installations. This paragraph provides
additional requirements for work on underground electrical
installations.
(1) Access. The employer shall ensure that employees use a ladder
or other climbing device to enter and exit a manhole or subsurface
vault exceeding 1.22 meters (4 feet) in depth. No employee may climb
into or out of a manhole or vault by stepping on cables or hangers.
(2) Lowering equipment into manholes. (i) Equipment used to lower
materials and tools into manholes or vaults shall be capable of
supporting the weight to be lowered and shall be checked for defects
before use.
(ii) Before anyone lowers tools or material into the opening for a
manhole or vault, each employee working in the manhole or vault shall
be clear of the area directly under the opening.
(3) Attendants for manholes and vaults. (i) While work is being
performed in a manhole or vault containing energized electric
equipment, an employee with first-aid training shall be available on
the surface in the immediate vicinity of the manhole or vault entrance
to render emergency assistance.
(ii) Occasionally, the employee on the surface may briefly enter a
manhole or vault to provide nonemergency assistance.
Note 1 to paragraph (t)(3)(ii): Paragraph (e)(7) of this section
may also require an attendant and does not permit this attendant to
enter the manhole or vault.
Note 2 to paragraph (t)(3)(ii): Paragraph (l)(1)(ii) of this
section requires employees entering manholes or vaults containing
unguarded, uninsulated energized lines or parts of electric
equipment operating at 50 volts or more to be qualified.
(iii) For the purpose of inspection, housekeeping, taking readings,
or similar work, an employee working alone may enter, for brief periods
of time, a manhole or vault where energized cables or equipment are in
service if the employer can demonstrate that the employee will be
protected from all electrical hazards.
(iv) The employer shall ensure that employees maintain reliable
communications, through two-way radios or other equivalent means, among
all employees involved in the job.
(4) Duct rods. The employer shall ensure that, if employees use
duct rods, the employees install the duct rods in the direction
presenting the least hazard to employees. The employer shall station an
employee at the far end of the duct line being rodded to ensure that
the employees maintain the required minimum approach distances.
(5) Multiple cables. When multiple cables are present in a work
area, the employer shall identify the cable to be worked by electrical
means, unless its identity is obvious by reason of distinctive
appearance or location or by other readily apparent means of
identification. The employer shall protect cables other than the one
being worked from damage.
(6) Moving cables. Except when paragraph (t)(7)(ii) of this section
permits employees to perform work that could cause a fault in an
energized cable in a manhole or vault, the employer shall ensure that
employees inspect energized cables to be moved for abnormalities.
(7) Protection against faults. (i) Where a cable in a manhole or
vault has one or more abnormalities that could lead to a fault or be an
indication of an impending fault, the employer shall deenergize the
cable with the abnormality before any employee may work in the manhole
or vault, except when service-load conditions and a lack of feasible
alternatives require that the cable remain energized. In that case,
employees may enter the manhole or vault provided the employer protects
them from the possible effects of a failure using shields or other
devices that are capable of containing the adverse effects of a fault.
The employer shall treat the following abnormalities as indications of
impending faults unless the employer can demonstrate that the
conditions could not lead to a fault: Oil or compound leaking from
cable or joints, broken cable sheaths or joint sleeves, hot localized
surface temperatures of cables or joints, or joints swollen beyond
normal tolerance.
(ii) If the work employees will perform in a manhole or vault could
cause a fault in a cable, the employer shall deenergize that cable
before any employee works in the manhole or vault, except when service-
load conditions and a lack of feasible alternatives require that the
cable remain energized. In that case, employees may enter the manhole
or vault provided the employer protects them from the possible effects
of a failure using shields or other devices that are capable of
containing the adverse effects of a fault.
(8) Sheath continuity. When employees perform work on buried cable
or on cable in a manhole or vault, the employer shall maintain
metallic-sheath continuity, or the cable sheath shall be treated as
energized.
(u) Substations. This paragraph provides additional requirements
for substations and for work performed in them.
(1) Access and working space. The employer shall provide and
maintain sufficient access and working space about electric equipment
to permit ready and safe operation and maintenance of such equipment by
employees.
Note to paragraph (u)(1): American National Standard National
Electrical Safety Code, ANSI/IEEE C2-2012 contains guidelines for
the dimensions of access and working space about electric equipment
in substations. Installations meeting the ANSI provisions comply
with paragraph (u)(1) of this section. The Occupational Safety and
Health Administration will determine whether an installation that
does not conform to this ANSI standard complies with paragraph
(u)(1) of this section based on the following criteria:
(1) Whether the installation conforms to the edition of ANSI C2
that was in effect when the installation was made,
(2) Whether the configuration of the installation enables
employees to maintain the minimum approach distances, established by
the employer under paragraph (l)(3)(i) of this section, while the
employees are working on exposed, energized parts, and
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by access and working space meeting ANSI/IEEE C2-2012.
(2) Draw-out-type circuit breakers. The employer shall ensure that,
when employees remove or insert draw-out-type circuit breakers, the
breaker is in the open position. The employer shall also render the
control circuit inoperable if the design of the equipment permits.
(3) Substation fences. Conductive fences around substations shall
be grounded. When a substation fence is expanded or a section is
removed, fence sections shall be isolated, grounded, or bonded as
necessary to protect employees from hazardous differences in electric
potential.
Note to paragraph (u)(3): IEEE Std 80-2000, IEEE Guide for
Safety in AC Substation Grounding, contains guidelines for
protection against hazardous differences in electric potential.
(4) Guarding of rooms and other spaces containing electric supply
equipment. (i) Rooms and other spaces in which electric supply lines or
equipment are installed shall meet the requirements of paragraphs
(u)(4)(ii) through (u)(4)(v) of this section under the following
conditions:
(A) If exposed live parts operating at 50 to 150 volts to ground
are within 2.4 meters (8 feet) of the ground or other working surface
inside the room or other space,
[[Page 20654]]
(B) If live parts operating at 151 to 600 volts to ground and
located within 2.4 meters (8 feet) of the ground or other working
surface inside the room or other space are guarded only by location, as
permitted under paragraph (u)(5)(i) of this section, or
(C) If live parts operating at more than 600 volts to ground are
within the room or other space, unless:
(1) The live parts are enclosed within grounded, metal-enclosed
equipment whose only openings are designed so that foreign objects
inserted in these openings will be deflected from energized parts, or
(2) The live parts are installed at a height, above ground and any
other working surface, that provides protection at the voltage on the
live parts corresponding to the protection provided by a 2.4-meter (8-
foot) height at 50 volts.
(ii) Fences, screens, partitions, or walls shall enclose the rooms
and other spaces so as to minimize the possibility that unqualified
persons will enter.
(iii) Unqualified persons may not enter the rooms or other spaces
while the electric supply lines or equipment are energized.
(iv) The employer shall display signs at entrances to the rooms and
other spaces warning unqualified persons to keep out.
(v) The employer shall keep each entrance to a room or other space
locked, unless the entrance is under the observation of a person who is
attending the room or other space for the purpose of preventing
unqualified employees from entering.
(5) Guarding of energized parts. (i) The employer shall provide
guards around all live parts operating at more than 150 volts to ground
without an insulating covering unless the location of the live parts
gives sufficient clearance (horizontal, vertical, or both) to minimize
the possibility of accidental employee contact.
Note to paragraph (u)(5)(i): American National Standard National
Electrical Safety Code, ANSI/IEEE C2-2002 contains guidelines for
the dimensions of clearance distances about electric equipment in
substations. Installations meeting the ANSI provisions comply with
paragraph (u)(5)(i) of this section. The Occupational Safety and
Health Administration will determine whether an installation that
does not conform to this ANSI standard complies with paragraph
(u)(5)(i) of this section based on the following criteria:
(1) Whether the installation conforms to the edition of ANSI C2
that was in effect when the installation was made,
(2) Whether each employee is isolated from energized parts at
the point of closest approach; and
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by horizontal and vertical clearances meeting ANSI/IEEE C2-
2002.
(ii) Except for fuse replacement and other necessary access by
qualified persons, the employer shall maintain guarding of energized
parts within a compartment during operation and maintenance functions
to prevent accidental contact with energized parts and to prevent
dropped tools or other equipment from contacting energized parts.
(iii) Before guards are removed from energized equipment, the
employer shall install barriers around the work area to prevent
employees who are not working on the equipment, but who are in the
area, from contacting the exposed live parts.
(6) Substation entry. (i) Upon entering an attended substation,
each employee, other than employees regularly working in the station,
shall report his or her presence to the employee in charge of
substation activities to receive information on special system
conditions affecting employee safety.
(ii) The job briefing required by paragraph (c) of this section
shall cover information on special system conditions affecting employee
safety, including the location of energized equipment in or adjacent to
the work area and the limits of any deenergized work area.
(v) Power generation. This paragraph provides additional
requirements and related work practices for power generating plants.
(1) Interlocks and other safety devices. (i) Interlocks and other
safety devices shall be maintained in a safe, operable condition.
(ii) No interlock or other safety device may be modified to defeat
its function, except for test, repair, or adjustment of the device.
(2) Changing brushes. Before exciter or generator brushes are
changed while the generator is in service, the exciter or generator
field shall be checked to determine whether a ground condition exists.
The brushes may not be changed while the generator is energized if a
ground condition exists.
(3) Access and working space. The employer shall provide and
maintain sufficient access and working space about electric equipment
to permit ready and safe operation and maintenance of such equipment by
employees.
Note to paragraph (v)(3) of this section: American National
Standard National Electrical Safety Code, ANSI/IEEE C2-2012 contains
guidelines for the dimensions of access and working space about
electric equipment in substations. Installations meeting the ANSI
provisions comply with paragraph (v)(3) of this section. The
Occupational Safety and Health Administration will determine whether
an installation that does not conform to this ANSI standard complies
with paragraph (v)(3) of this section based on the following
criteria:
(1) Whether the installation conforms to the edition of ANSI C2
that was in effect when the installation was made;
(2) Whether the configuration of the installation enables
employees to maintain the minimum approach distances, established by
the employer under paragraph (l)(3)(i) of this section, while the
employees are working on exposed, energized parts, and;
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by access and working space meeting ANSI/IEEE C2-2012.
(4) Guarding of rooms and other spaces containing electric supply
equipment. (i) Rooms and other spaces in which electric supply lines or
equipment are installed shall meet the requirements of paragraphs
(v)(4)(ii) through (v)(4)(v) of this section under the following
conditions:
(A) If exposed live parts operating at 50 to 150 volts to ground
are within 2.4 meters (8 feet) of the ground or other working surface
inside the room or other space,
(B) If live parts operating at 151 to 600 volts to ground and
located within 2.4 meters (8 feet) of the ground or other working
surface inside the room or other space are guarded only by location, as
permitted under paragraph (v)(5)(i) of this section, or
(C) If live parts operating at more than 600 volts to ground are
within the room or other space, unless:
(1) The live parts are enclosed within grounded, metal-enclosed
equipment whose only openings are designed so that foreign objects
inserted in these openings will be deflected from energized parts, or
(2) The live parts are installed at a height, above ground and any
other working surface, that provides protection at the voltage on the
live parts corresponding to the protection provided by a 2.4-meter (8-
foot) height at 50 volts.
(ii) Fences, screens, partitions, or walls shall enclose the rooms
and other spaces so as to minimize the possibility that unqualified
persons will enter.
(iii) Unqualified persons may not enter the rooms or other spaces
while the electric supply lines or equipment are energized.
[[Page 20655]]
(iv) The employer shall display signs at entrances to the rooms and
other spaces warning unqualified persons to keep out.
(v) The employer shall keep each entrance to a room or other space
locked, unless the entrance is under the observation of a person who is
attending the room or other space for the purpose of preventing
unqualified employees from entering.
(5) Guarding of energized parts. (i) The employer shall provide
guards around all live parts operating at more than 150 volts to ground
without an insulating covering unless the location of the live parts
gives sufficient clearance (horizontal, vertical, or both) to minimize
the possibility of accidental employee contact.
Note to paragraph (v)(5)(i): American National Standard National
Electrical Safety Code, ANSI/IEEE C2-2002 contains guidelines for
the dimensions of clearance distances about electric equipment in
substations. Installations meeting the ANSI provisions comply with
paragraph (v)(5)(i) of this section. The Occupational Safety and
Health Administration will determine whether an installation that
does not conform to this ANSI standard complies with paragraph
(v)(5)(i) of this section based on the following criteria:
(1) Whether the installation conforms to the edition of ANSI C2
that was in effect when the installation was made;
(2) Whether each employee is isolated from energized parts at
the point of closest approach; and
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by horizontal and vertical clearances meeting ANSI/IEEE C2-
2002.
(ii) Except for fuse replacement and other necessary access by
qualified persons, the employer shall maintain guarding of energized
parts within a compartment during operation and maintenance functions
to prevent accidental contact with energized parts and to prevent
dropped tools or other equipment from contacting energized parts.
(iii) Before guards are removed from energized equipment, the
employer shall install barriers around the work area to prevent
employees who are not working on the equipment, but who are in the
area, from contacting the exposed live parts.
(6) Water or steam spaces. The following requirements apply to work
in water and steam spaces associated with boilers:
(i) A designated employee shall inspect conditions before work is
permitted and after its completion. Eye protection, or full face
protection if necessary, shall be worn at all times when condenser,
heater, or boiler tubes are being cleaned.
(ii) Where it is necessary for employees to work near tube ends
during cleaning, shielding shall be installed at the tube ends.
(7) Chemical cleaning of boilers and pressure vessels. The
following requirements apply to chemical cleaning of boilers and
pressure vessels:
(i) Areas where chemical cleaning is in progress shall be cordoned
off to restrict access during cleaning. If flammable liquids, gases, or
vapors or combustible materials will be used or might be produced
during the cleaning process, the following requirements also apply:
(A) The area shall be posted with signs restricting entry and
warning of the hazards of fire and explosion; and
(B) Smoking, welding, and other possible ignition sources are
prohibited in these restricted areas.
(ii) The number of personnel in the restricted area shall be
limited to those necessary to accomplish the task safely.
(iii) There shall be ready access to water or showers for emergency
use.
Note to paragraph (v)(7)(iii): See Sec. 1910.141 for
requirements that apply to the water supply and to washing
facilities.
(iv) Employees in restricted areas shall wear protective equipment
meeting the requirements of Subpart I of this part and including, but
not limited to, protective clothing, boots, goggles, and gloves.
(8) Chlorine systems. (i) Chlorine system enclosures shall be
posted with signs restricting entry and warning of the hazard to health
and the hazards of fire and explosion.
Note to paragraph (v)(8)(i): See Subpart Z of this part for
requirements necessary to protect the health of employees from the
effects of chlorine.
(ii) Only designated employees may enter the restricted area.
Additionally, the number of personnel shall be limited to those
necessary to accomplish the task safely.
(iii) Emergency repair kits shall be available near the shelter or
enclosure to allow for the prompt repair of leaks in chlorine lines,
equipment, or containers.
(iv) Before repair procedures are started, chlorine tanks, pipes,
and equipment shall be purged with dry air and isolated from other
sources of chlorine.
(v) The employer shall ensure that chlorine is not mixed with
materials that would react with the chlorine in a dangerously
exothermic or other hazardous manner.
(9) Boilers. (i) Before internal furnace or ash hopper repair work
is started, overhead areas shall be inspected for possible falling
objects. If the hazard of falling objects exists, overhead protection
such as planking or nets shall be provided.
(ii) When opening an operating boiler door, employees shall stand
clear of the opening of the door to avoid the heat blast and gases
which may escape from the boiler.
(10) Turbine generators. (i) Smoking and other ignition sources are
prohibited near hydrogen or hydrogen sealing systems, and signs warning
of the danger of explosion and fire shall be posted.
(ii) Excessive hydrogen makeup or abnormal loss of pressure shall
be considered as an emergency and shall be corrected immediately.
(iii) A sufficient quantity of inert gas shall be available to
purge the hydrogen from the largest generator.
(11) Coal and ash handling. (i) Only designated persons may operate
railroad equipment.
(ii) Before a locomotive or locomotive crane is moved, a warning
shall be given to employees in the area.
(iii) Employees engaged in switching or dumping cars may not use
their feet to line up drawheads.
(iv) Drawheads and knuckles may not be shifted while locomotives or
cars are in motion.
(v) When a railroad car is stopped for unloading, the car shall be
secured from displacement that could endanger employees.
(vi) An emergency means of stopping dump operations shall be
provided at railcar dumps.
(vii) The employer shall ensure that employees who work in coal- or
ash-handling conveyor areas are trained and knowledgeable in conveyor
operation and in the requirements of paragraphs (v)(11)(viii) through
(v)(11)(xii) of this section.
(viii) Employees may not ride a coal- or ash-handling conveyor belt
at any time. Employees may not cross over the conveyor belt, except at
walkways, unless the conveyor's energy source has been deenergized and
has been locked out or tagged in accordance with paragraph (d) of this
section.
(ix) A conveyor that could cause injury when started may not be
started until personnel in the area are alerted by a signal or by a
designated person that the conveyor is about to start.
(x) If a conveyor that could cause injury when started is
automatically controlled or is controlled from a remote location, an
audible device shall be provided that sounds an alarm that will be
recognized by each employee as a warning that the conveyor will start
and
[[Page 20656]]
that can be clearly heard at all points along the conveyor where
personnel may be present. The warning device shall be actuated by the
device starting the conveyor and shall continue for a period of time
before the conveyor starts that is long enough to allow employees to
move clear of the conveyor system. A visual warning may be used in
place of the audible device if the employer can demonstrate that it
will provide an equally effective warning in the particular
circumstances involved. However if the employer can demonstrate that
the system's function would be seriously hindered by the required time
delay, warning signs may be provided in place of the audible warning
device. If the system was installed before January 31, 1995, warning
signs may be provided in place of the audible warning device until such
time as the conveyor or its control system is rebuilt or rewired. These
warning signs shall be clear, concise, and legible and shall indicate
that conveyors and allied equipment may be started at any time, that
danger exists, and that personnel must keep clear. These warning signs
shall be provided along the conveyor at areas not guarded by position
or location.
(xi) Remotely and automatically controlled conveyors, and conveyors
that have operating stations which are not manned or which are beyond
voice and visual contact from drive areas, loading areas, transfer
points, and other locations on the conveyor path not guarded by
location, position, or guards shall be furnished with emergency stop
buttons, pull cords, limit switches, or similar emergency stop devices.
However, if the employer can demonstrate that the design, function, and
operation of the conveyor do not expose an employee to hazards, an
emergency stop device is not required.
(A) Emergency stop devices shall be easily identifiable in the
immediate vicinity of such locations.
(B) An emergency stop device shall act directly on the control of
the conveyor involved and may not depend on the stopping of any other
equipment.
(C) Emergency stop devices shall be installed so that they cannot
be overridden from other locations.
(xii) Where coal-handling operations may produce a combustible
atmosphere from fuel sources or from flammable gases or dust, sources
of ignition shall be eliminated or safely controlled to prevent
ignition of the combustible atmosphere.
Note to paragraph (v)(11)(xii): Locations that are hazardous
because of the presence of combustible dust are classified as Class
II hazardous locations. See Sec. 1910.307.
(xiii) An employee may not work on or beneath overhanging coal in
coal bunkers, coal silos, or coal storage areas, unless the employee is
protected from all hazards posed by shifting coal.
(xiv) An employee entering a bunker or silo to dislodge the
contents shall wear a body harness with lifeline attached. The lifeline
shall be secured to a fixed support outside the bunker and shall be
attended at all times by an employee located outside the bunker or
facility.
(12) Hydroplants and equipment. Employees working on or close to
water gates, valves, intakes, forebays, flumes, or other locations
where increased or decreased water flow or levels may pose a
significant hazard shall be warned and shall vacate such dangerous
areas before water flow changes are made.
(w) Special conditions. (1) Capacitors. The following additional
requirements apply to work on capacitors and on lines connected to
capacitors.
Note to paragraph (w)(1): See paragraphs (m) and (n) of this
section for requirements pertaining to the deenergizing and
grounding of capacitor installations.
(i) Before employees work on capacitors, the employer shall
disconnect the capacitors from energized sources and short circuit the
capacitors. The employer shall ensure that the employee short
circuiting the capacitors waits at least 5 minutes from the time of
disconnection before applying the short circuit,
(ii) Before employees handle the units, the employer shall short
circuit each unit in series-parallel capacitor banks between all
terminals and the capacitor case or its rack. If the cases of
capacitors are on ungrounded substation racks, the employer shall bond
the racks to ground.
(iii) The employer shall short circuit any line connected to
capacitors before the line is treated as deenergized.
(2) Current transformer secondaries. The employer shall ensure that
employees do not open the secondary of a current transformer while the
transformer is energized. If the employer cannot deenergize the primary
of the current transformer before employees perform work on an
instrument, a relay, or other section of a current transformer
secondary circuit, the employer shall bridge the circuit so that the
current transformer secondary does not experience an open-circuit
condition.
(3) Series streetlighting. (i) If the open-circuit voltage exceeds
600 volts, the employer shall ensure that employees work on series
streetlighting circuits in accordance with paragraph (q) or (t) of this
section, as appropriate.
(ii) Before any employee opens a series loop, the employer shall
deenergize the streetlighting transformer and isolate it from the
source of supply or shall bridge the loop to avoid an open-circuit
condition.
(4) Illumination. The employer shall provide sufficient
illumination to enable the employee to perform the work safely.
(5) Protection against drowning. (i) Whenever an employee may be
pulled or pushed, or might fall, into water where the danger of
drowning exists, the employer shall provide the employee with, and
shall ensure that the employee uses, a U.S. Coast Guard-approved
personal flotation device.
(ii) The employer shall maintain each personal flotation device in
safe condition and shall inspect each personal flotation device
frequently enough to ensure that it does not have rot, mildew, water
saturation, or any other condition that could render the device
unsuitable for use.
(iii) An employee may cross streams or other bodies of water only
if a safe means of passage, such as a bridge, is available.
(6) Employee protection in public work areas. (i) Traffic-control
signs and traffic-control devices used for the protection of employees
shall meet Sec. 1926.200(g)(2) of this chapter.
(ii) Before employees begin work in the vicinity of vehicular or
pedestrian traffic that may endanger them, the employer shall place
warning signs or flags and other traffic-control devices in conspicuous
locations to alert and channel approaching traffic.
(iii) The employer shall use barricades where additional employee
protection is necessary.
(iv) The employer shall protect excavated areas with barricades.
(v) The employer shall display warning lights prominently at night.
(7) Backfeed. When there is a possibility of voltage backfeed from
sources of cogeneration or from the secondary system (for example,
backfeed from more than one energized phase feeding a common load), the
requirements of paragraph (l) of this section apply if employees will
work the lines or equipment as energized, and the requirements of
paragraphs (m) and (n) of this section apply if employees will work the
lines or equipment as deenergized.
(8) Lasers. The employer shall install, adjust, and operate laser
equipment in accordance with Sec. 1926.54 of this chapter.
(9) Hydraulic fluids. Hydraulic fluids used for the insulated
sections of
[[Page 20657]]
equipment shall provide insulation for the voltage involved.
(x) Definitions.
Affected employee. An employee whose job requires him or her to
operate or use a machine or equipment on which servicing or maintenance
is being performed under lockout or tagout, or whose job requires him
or her to work in an area in which such servicing or maintenance is
being performed.
Attendant. An employee assigned to remain immediately outside the
entrance to an enclosed or other space to render assistance as needed
to employees inside the space.
Authorized employee. An employee who locks out or tags out machines
or equipment in order to perform servicing or maintenance on that
machine or equipment. An affected employee becomes an authorized
employee when that employee's duties include performing servicing or
maintenance covered under this section.
Automatic circuit recloser. A self-controlled device for
automatically interrupting and reclosing an alternating-current
circuit, with a predetermined sequence of opening and reclosing
followed by resetting, hold closed, or lockout.
Barricade. A physical obstruction such as tapes, cones, or A-frame
type wood or metal structures that provides a warning about, and limits
access to, a hazardous area.
Barrier. A physical obstruction that prevents contact with
energized lines or equipment or prevents unauthorized access to a work
area.
Bond. The electrical interconnection of conductive parts designed
to maintain a common electric potential.
Bus. A conductor or a group of conductors that serve as a common
connection for two or more circuits.
Bushing. An insulating structure that includes a through conductor
or that provides a passageway for such a conductor, and that, when
mounted on a barrier, insulates the conductor from the barrier for the
purpose of conducting current from one side of the barrier to the
other.
Cable. A conductor with insulation, or a stranded conductor with or
without insulation and other coverings (single-conductor cable), or a
combination of conductors insulated from one another (multiple-
conductor cable).
Cable sheath. A conductive protective covering applied to cables.
Note to the definition of ``cable sheath'': A cable sheath may
consist of multiple layers one or more of which is conductive.
Circuit. A conductor or system of conductors through which an
electric current is intended to flow.
Clearance (between objects). The clear distance between two objects
measured surface to surface.
Clearance (for work). Authorization to perform specified work or
permission to enter a restricted area.
Communication lines. (See Lines; (1) Communication lines.)
Conductor. A material, usually in the form of a wire, cable, or bus
bar, used for carrying an electric current.
Contract employer. An employer, other than a host employer, that
performs work covered by this section under contract.
Covered conductor. A conductor covered with a dielectric having no
rated insulating strength or having a rated insulating strength less
than the voltage of the circuit in which the conductor is used.
Current-carrying part. A conducting part intended to be connected
in an electric circuit to a source of voltage. Non-current-carrying
parts are those not intended to be so connected.
Deenergized. Free from any electrical connection to a source of
potential difference and from electric charge; not having a potential
that is different from the potential of the earth.
Note to the definition of ``deenergized'': The term applies only
to current-carrying parts, which are sometimes energized (alive).
Designated employee (designated person). An employee (or person)
who is assigned by the employer to perform specific duties under the
terms of this section and who has sufficient knowledge of the
construction and operation of the equipment, and the hazards involved,
to perform his or her duties safely.
Electric line truck. A truck used to transport personnel, tools,
and material for electric supply line work.
Electric supply equipment. Equipment that produces, modifies,
regulates, controls, or safeguards a supply of electric energy.
Electric supply lines. (See Lines; (2) Electric supply lines.)
Electric utility. An organization responsible for the installation,
operation, or maintenance of an electric supply system.
Enclosed space. A working space, such as a manhole, vault, tunnel,
or shaft, that has a limited means of egress or entry, that is designed
for periodic employee entry under normal operating conditions, and
that, under normal conditions, does not contain a hazardous atmosphere,
but may contain a hazardous atmosphere under abnormal conditions.
Note to the definition of ``enclosed space'': The Occupational
Safety and Health Administration does not consider spaces that are
enclosed but not designed for employee entry under normal operating
conditions to be enclosed spaces for the purposes of this section.
Similarly, the Occupational Safety and Health Administration does
not consider spaces that are enclosed and that are expected to
contain a hazardous atmosphere to be enclosed spaces for the
purposes of this section. Such spaces meet the definition of permit
spaces in Sec. 1910.146, and entry into them must conform to that
standard.
Energized (alive, live). Electrically connected to a source of
potential difference, or electrically charged so as to have a potential
significantly different from that of earth in the vicinity.
Energy isolating device. A physical device that prevents the
transmission or release of energy, including, but not limited to, the
following: a manually operated electric circuit breaker, a disconnect
switch, a manually operated switch, a slide gate, a slip blind, a line
valve, blocks, and any similar device with a visible indication of the
position of the device. (Push buttons, selector switches, and other
control-circuit-type devices are not energy isolating devices.)
Energy source. Any electrical, mechanical, hydraulic, pneumatic,
chemical, nuclear, thermal, or other energy source that could cause
injury to employees.
Entry (as used in paragraph (e) of this section). The action by
which a person passes through an opening into an enclosed space. Entry
includes ensuing work activities in that space and is considered to
have occurred as soon as any part of the entrant's body breaks the
plane of an opening into the space.
Equipment (electric). A general term including material, fittings,
devices, appliances, fixtures, apparatus, and the like used as part of
or in connection with an electrical installation.
Exposed, Exposed to contact (as applied to energized parts). Not
isolated or guarded.
Fall restraint system. A fall protection system that prevents the
user from falling any distance.
First-aid training. Training in the initial care, including
cardiopulmonary resuscitation (which includes chest compressions,
rescue breathing, and, as appropriate, other heart and lung
resuscitation techniques), performed by a person who is not a medical
practitioner, of a sick or injured person until definitive medical
treatment can be administered.
Ground. A conducting connection, whether planned or unplanned,
between an electric circuit or equipment and the earth, or to some
conducting body that serves in place of the earth.
[[Page 20658]]
Grounded. Connected to earth or to some conducting body that serves
in place of the earth.
Guarded. Covered, fenced, enclosed, or otherwise protected, by
means of suitable covers or casings, barrier rails or screens, mats, or
platforms, designed to minimize the possibility, under normal
conditions, of dangerous approach or inadvertent contact by persons or
objects.
Note to the definition of ``guarded'': Wires that are insulated,
but not otherwise protected, are not guarded.
Hazardous atmosphere. An atmosphere that may expose employees to
the risk of death, incapacitation, impairment of ability to self-rescue
(that is, escape unaided from an enclosed space), injury, or acute
illness from one or more of the following causes:
(1) Flammable gas, vapor, or mist in excess of 10 percent of its
lower flammable limit (LFL);
(2) Airborne combustible dust at a concentration that meets or
exceeds its LFL;
Note to the definition of ``hazardous atmosphere'' (2): This
concentration may be approximated as a condition in which the dust
obscures vision at a distance of 1.52 meters (5 feet) or less.
(3) Atmospheric oxygen concentration below 19.5 percent or above
23.5 percent;
(4) Atmospheric concentration of any substance for which a dose or
a permissible exposure limit is published in Subpart G, Occupational
Health and Environmental Control, or in Subpart Z, Toxic and Hazardous
Substances, of this part and which could result in employee exposure in
excess of its dose or permissible exposure limit;
Note to the definition of ``hazardous atmosphere'' (4): An
atmospheric concentration of any substance that is not capable of
causing death, incapacitation, impairment of ability to self-rescue,
injury, or acute illness due to its health effects is not covered by
this provision.
(5) Any other atmospheric condition that is immediately dangerous
to life or health.
Note to the definition of ``hazardous atmosphere'' (5): For air
contaminants for which the Occupational Safety and Health
Administration has not determined a dose or permissible exposure
limit, other sources of information, such as Material Safety Data
Sheets that comply with the Hazard Communication Standard, Sec.
1910.1200, published information, and internal documents can provide
guidance in establishing acceptable atmospheric conditions.
High-power tests. Tests in which the employer uses fault currents,
load currents, magnetizing currents, and line-dropping currents to test
equipment, either at the equipment's rated voltage or at lower
voltages.
High-voltage tests. Tests in which the employer uses voltages of
approximately 1,000 volts as a practical minimum and in which the
voltage source has sufficient energy to cause injury.
High wind. A wind of such velocity that one or more of the
following hazards would be present:
(1) The wind could blow an employee from an elevated location,
(2) The wind could cause an employee or equipment handling material
to lose control of the material, or
(3) The wind would expose an employee to other hazards not
controlled by the standard involved.
Note to the definition of ``high wind'': The Occupational Safety
and Health Administration normally considers winds exceeding 64.4
kilometers per hour (40 miles per hour), or 48.3 kilometers per hour
(30 miles per hour) if the work involves material handling, as
meeting this criteria, unless the employer takes precautions to
protect employees from the hazardous effects of the wind.
Host employer. An employer that operates, or that controls the
operating procedures for, an electric power generation, transmission,
or distribution installation on which a contract employer is performing
work covered by this section.
Note to the definition of ``host employer'': The Occupational
Safety and Health Administration will treat the electric utility or
the owner of the installation as the host employer if it operates or
controls operating procedures for the installation. If the electric
utility or installation owner neither operates nor controls
operating procedures for the installation, the Occupational Safety
and Health Administration will treat the employer that the utility
or owner has contracted with to operate or control the operating
procedures for the installation as the host employer. In no case
will there be more than one host employer.
Immediately dangerous to life or health (IDLH). Any condition that
poses an immediate or delayed threat to life or that would cause
irreversible adverse health effects or that would interfere with an
individual's ability to escape unaided from a permit space.
Note to the definition of ``immediately dangerous to life or
health'': Some materials--hydrogen fluoride gas and cadmium vapor,
for example--may produce immediate transient effects that, even if
severe, may pass without medical attention, but are followed by
sudden, possibly fatal collapse 12-72 hours after exposure. The
victim ``feels normal'' from recovery from transient effects until
collapse. Such materials in hazardous quantities are considered to
be ``immediately'' dangerous to life or health.
Insulated. Separated from other conducting surfaces by a dielectric
(including air space) offering a high resistance to the passage of
current.
Note to the definition of ``insulated'': When any object is said
to be insulated, it is understood to be insulated for the conditions
to which it normally is subjected. Otherwise, it is, for the purpose
of this section, uninsulated.
Insulation (cable). Material relied upon to insulate the conductor
from other conductors or conducting parts or from ground.
Isolated. Not readily accessible to persons unless special means
for access are used.
Line-clearance tree trimmer. An employee who, through related
training or on-the-job experience or both, is familiar with the special
techniques and hazards involved in line-clearance tree trimming.
Note 1 to the definition of ``line-clearance tree trimmer'': An
employee who is regularly assigned to a line-clearance tree-trimming
crew and who is undergoing on-the-job training and who, in the
course of such training, has demonstrated an ability to perform
duties safely at his or her level of training and who is under the
direct supervision of a line-clearance tree trimmer is considered to
be a line-clearance tree trimmer for the performance of those
duties.
Note 2 to the definition of ``line-clearance tree trimmer'': A
line-clearance tree trimmer is not considered to be a ``qualified
employee'' under this section unless he or she has the training
required for a qualified employee under paragraph (a)(2)(ii) of this
section. However, under the electrical safety-related work practices
standard in Subpart S of this part, a line-clearance tree trimmer is
considered to be a ``qualified employee''. Tree trimming performed
by such ``qualified employees'' is not subject to the electrical
safety-related work practice requirements contained in Sec. Sec.
1910.331 through 1910.335 of this part. (See also the note following
Sec. 1910.332(b)(3) of this part for information regarding the
training an employee must have to be considered a qualified employee
under Sec. Sec. 1910.331 through 1910.335 of this part.)
Line-clearance tree trimming. The pruning, trimming, repairing,
maintaining, removing, or clearing of trees, or the cutting of brush,
that is within the following distance of electric supply lines and
equipment:
(1) For voltages to ground of 50 kilovolts or less--3.05 meters (10
feet);
(2) For voltages to ground of more than 50 kilovolts--3.05 meters
(10 feet) plus 0.10 meters (4 inches) for every 10 kilovolts over 50
kilovolts.
[[Page 20659]]
Lines. (1) Communication lines. The conductors and their supporting
or containing structures which are used for public or private signal or
communication service, and which operate at potentials not exceeding
400 volts to ground or 750 volts between any two points of the circuit,
and the transmitted power of which does not exceed 150 watts. If the
lines are operating at less than 150 volts, no limit is placed on the
transmitted power of the system. Under certain conditions,
communication cables may include communication circuits exceeding these
limitations where such circuits are also used to supply power solely to
communication equipment.
Note to the definition of ``communication lines'': Telephone,
telegraph, railroad signal, data, clock, fire, police alarm, cable
television, and other systems conforming to this definition are
included. Lines used for signaling purposes, but not included under
this definition, are considered as electric supply lines of the same
voltage.
(2) Electric supply lines. Conductors used to transmit electric
energy and their necessary supporting or containing structures. Signal
lines of more than 400 volts are always supply lines within this
section, and those of less than 400 volts are considered as supply
lines, if so run and operated throughout.
Manhole. A subsurface enclosure that personnel may enter and that
is used for installing, operating, and maintaining submersible
equipment or cable.
Minimum approach distance. The closest distance an employee may
approach an energized or a grounded object.
Note to the definition of ``minimum approach distance'':
Paragraph (l)(3)(i) of this section requires employers to establish
minimum approach distances.
Personal fall arrest system. A system used to arrest an employee in
a fall from a working level.
Qualified employee (qualified person). An employee (person)
knowledgeable in the construction and operation of the electric power
generation, transmission, and distribution equipment involved, along
with the associated hazards.
Note 1 to the definition of ``qualified employee (qualified
person)'': An employee must have the training required by (a)(2)(ii)
of this section to be a qualified employee.
Note 2 to the definition of ``qualified employee (qualified
person)'': Except under (g)(2)(iv)(C)(2) and (g)(2)(iv)(C)(3) of
this section, an employee who is undergoing on-the-job training and
who has demonstrated, in the course of such training, an ability to
perform duties safely at his or her level of training and who is
under the direct supervision of a qualified person is a qualified
person for the performance of those duties.
Statistical sparkover voltage. A transient overvoltage level that
produces a 97.72-percent probability of sparkover (that is, two
standard deviations above the voltage at which there is a 50-percent
probability of sparkover).
Statistical withstand voltage. A transient overvoltage level that
produces a 0.14-percent probability of sparkover (that is, three
standard deviations below the voltage at which there is a 50-percent
probability of sparkover).
Switch. A device for opening and closing or for changing the
connection of a circuit. In this section, a switch is manually
operable, unless otherwise stated.
System operator. A qualified person designated to operate the
system or its parts.
Vault. An enclosure, above or below ground, that personnel may
enter and that is used for installing, operating, or maintaining
equipment or cable.
Vented vault. A vault that has provision for air changes using
exhaust-flue stacks and low-level air intakes operating on pressure and
temperature differentials that provide for airflow that precludes a
hazardous atmosphere from developing.
Voltage. The effective (root mean square, or rms) potential
difference between any two conductors or between a conductor and
ground. This section expresses voltages in nominal values, unless
otherwise indicated. The nominal voltage of a system or circuit is the
value assigned to a system or circuit of a given voltage class for the
purpose of convenient designation. The operating voltage of the system
may vary above or below this value.
Work-positioning equipment. A body belt or body harness system
rigged to allow an employee to be supported on an elevated vertical
surface, such as a utility pole or tower leg, and work with both hands
free while leaning.
Appendix A to Sec. 1910.269--Flow Charts
This appendix presents information, in the form of flow charts,
that illustrates the scope and application of Sec. 1910.269. This
appendix addresses the interface between Sec. 1910.269 and Subpart
S of this Part (Electrical), between Sec. 1910.269 and Sec.
1910.146 (Permit-required confined spaces), and between Sec.
1910.269 and Sec. 1910.147 (The control of hazardous energy
(lockout/tagout)). These flow charts provide guidance for employers
trying to implement the requirements of Sec. 1910.269 in
combination with other General Industry Standards contained in Part
1910. Employers should always consult the relevant standards, in
conjunction with this appendix, to ensure compliance with all
applicable requirements.
BILLING CODE 4510-26-P
[[Page 20660]]
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Appendix B to Sec. 1910.269--Working on Exposed Energized Parts
I. Introduction
Electric utilities design electric power generation,
transmission, and distribution installations to meet National
Electrical Safety Code (NESC), ANSI C2, requirements. Electric
utilities also design transmission and distribution lines to limit
line outages as required by system reliability criteria \1\ and to
withstand the maximum overvoltages impressed on the system.
Conditions such as switching surges, faults, and lightning can cause
overvoltages. Electric utilities generally select insulator design
and lengths and the clearances to structural parts so as to prevent
outages from contaminated line insulation and during storms. Line
insulator lengths and structural clearances have, over the years,
come closer to the minimum approach distances used by workers. As
minimum approach distances and structural clearances converge, it is
increasingly important that system designers and system operating
and maintenance personnel understand the concepts underlying minimum
approach distances.
---------------------------------------------------------------------------
\1\ Federal, State, and local regulatory bodies and electric
utilities set reliability requirements that limit the number and
duration of system outages.
---------------------------------------------------------------------------
The information in this appendix will assist employers in
complying with the minimum approach-distance requirements contained
in Sec. 1910.269(l)(3) and (q)(3). Employers must use the technical
criteria and methodology presented in this appendix in establishing
minimum approach distances in accordance with Sec.
1910.269(l)(3)(i) and Table R-3 and Table R-8. This appendix
provides essential background information and technical criteria for
the calculation of the required minimum approach distances for live-
line work on electric power generation, transmission, and
distribution installations.
Unless an employer is using the maximum transient overvoltages
specified in Table R-9 for voltages over 72.5 kilovolts, the
employer must use persons knowledgeable in the techniques discussed
in this appendix, and competent in the field of electric
transmission and distribution system design, to determine the
maximum transient overvoltage.
II. General
A. Definitions. The following definitions from Sec. 1910.269(x)
relate to work on or near electric power generation, transmission,
and distribution lines and equipment and the electrical hazards they
present.
Exposed. . . . Not isolated or guarded.
Guarded. Covered, fenced, enclosed, or otherwise protected, by
means of suitable covers or casings, barrier rails or screens, mats,
or platforms, designed to minimize the possibility, under normal
conditions, of dangerous approach or inadvertent contact by persons
or objects.
Note to the definition of ``guarded'': Wires that are insulated,
but not otherwise protected, are not guarded.
Insulated. Separated from other conducting surfaces by a
dielectric (including air space) offering a high resistance to the
passage of current.
Note to the definition of ``insulated'': When any object is said
to be insulated, it is understood to be insulated for the conditions
to which it normally is subjected. Otherwise, it is, for the purpose
of this section, uninsulated.
[[Page 20666]]
Isolated. Not readily accessible to persons unless special means
for access are used.
Statistical sparkover voltage. A transient overvoltage level
that produces a 97.72-percent probability of sparkover (that is, two
standard deviations above the voltage at which there is a 50-percent
probability of sparkover).
Statistical withstand voltage. A transient overvoltage level
that produces a 0.14-percent probability of sparkover (that is,
three standard deviations below the voltage at which there is a 50-
percent probability of sparkover).
B. Installations energized at 50 to 300 volts. The hazards posed
by installations energized at 50 to 300 volts are the same as those
found in many other workplaces. That is not to say that there is no
hazard, but the complexity of electrical protection required does
not compare to that required for high-voltage systems. The employee
must avoid contact with the exposed parts, and the protective
equipment used (such as rubber insulating gloves) must provide
insulation for the voltages involved.
C. Exposed energized parts over 300 volts AC. Paragraph
(l)(3)(i) of Sec. 1910.269 requires the employer to establish
minimum approach distances no less than the distances computed by
Table R-3 for ac systems so that employees can work safely without
risk of sparkover.\2\
---------------------------------------------------------------------------
\2\ Sparkover is a disruptive electric discharge in which an
electric arc forms and electric current passes through air.
---------------------------------------------------------------------------
Unless the employee is using electrical protective equipment,
air is the insulating medium between the employee and energized
parts. The distance between the employee and an energized part must
be sufficient for the air to withstand the maximum transient
overvoltage that can reach the worksite under the working conditions
and practices the employee is using. This distance is the minimum
air insulation distance, and it is equal to the electrical component
of the minimum approach distance.
Normal system design may provide or include a means (such as
lightning arrestors) to control maximum anticipated transient
overvoltages, or the employer may use temporary devices (portable
protective gaps) or measures (such as preventing automatic circuit
breaker reclosing) to achieve the same result. Paragraph (l)(3)(ii)
of Sec. 1910.269 requires the employer to determine the maximum
anticipated per-unit transient overvoltage, phase-to-ground, through
an engineering analysis or assume a maximum anticipated per-unit
transient overvoltage, phase-to-ground, in accordance with Table R-
9, which specifies the following maximums for ac systems:
72.6 to 420.0 kilovolts--3.5 per unit
420.1 to 550.0 kilovolts--3.0 per unit
550.1 to 800.0 kilovolts--2.5 per unit
See paragraph IV.A.2, later in this appendix, for additional
discussion of maximum transient overvoltages.
D. Types of exposures. Employees working on or near energized
electric power generation, transmission, and distribution systems
face two kinds of exposures: Phase-to-ground and phase-to-phase. The
exposure is phase-to-ground: (1) With respect to an energized part,
when the employee is at ground potential or (2) with respect to
ground, when an employee is at the potential of the energized part
during live-line barehand work. The exposure is phase-to-phase, with
respect to an energized part, when an employee is at the potential
of another energized part (at a different potential) during live-
line barehand work.
III. Determination of Minimum Approach Distances for AC Voltages
Greater Than 300 Volts
A. Voltages of 301 to 5,000 volts. Test data generally forms the
basis of minimum air insulation distances. The lowest voltage for
which sufficient test data exists is 5,000 volts, and these data
indicate that the minimum air insulation distance at that voltage is
20 millimeters (1 inch). Because the minimum air insulation distance
increases with increasing voltage, and, conversely, decreases with
decreasing voltage, an assumed minimum air insulation distance of 20
millimeters will protect against sparkover at voltages of 301 to
5,000 volts. Thus, 20 millimeters is the electrical component of the
minimum approach distance for these voltages.
B. Voltages of 5.1 to 72.5 kilovolts. For voltages from 5.1 to
72.5 kilovolts, the Occupational Safety and Health Administration
bases the methodology for calculating the electrical component of
the minimum approach distance on Institute of Electrical and
Electronic Engineers (IEEE) Standard 4-1995, Standard Techniques for
High-Voltage Testing. Table 1 lists the critical sparkover distances
from that standard as listed in IEEE Std 516-2009, IEEE Guide for
Maintenance Methods on Energized Power Lines.
Table 1--Sparkover Distance for Rod-to-Rod Gap
------------------------------------------------------------------------
Gap spacing from
60 Hz Rod-to-Rod sparkover (kV peak) IEEE Std 4-1995
(cm)
------------------------------------------------------------------------
25.................................................... 2
36.................................................... 3
46.................................................... 4
53.................................................... 5
60.................................................... 6
70.................................................... 8
79.................................................... 10
86.................................................... 12
95.................................................... 14
104................................................... 16
112................................................... 18
120................................................... 20
143................................................... 25
167................................................... 30
192................................................... 35
218................................................... 40
243................................................... 45
270................................................... 50
322................................................... 60
------------------------------------------------------------------------
Source: IEEE Std 516-2009.
To use this table to determine the electrical component of the
minimum approach distance, the employer must determine the peak
phase-to-ground transient overvoltage and select a gap from the
table that corresponds to that voltage as a withstand voltage rather
than a critical sparkover voltage. To calculate the electrical
component of the minimum approach distance for voltages between 5
and 72.5 kilovolts, use the following procedure:
1. Divide the phase-to-phase voltage by the square root of 3 to
convert it to a phase-to-ground voltage.
2. Multiply the phase-to-ground voltage by the square root of 2
to convert the rms value of the voltage to the peak phase-to-ground
voltage.
3. Multiply the peak phase-to-ground voltage by the maximum per-
unit transient overvoltage, which, for this voltage range, is 3.0,
as discussed later in this appendix. This is the maximum phase-to-
ground transient overvoltage, which corresponds to the withstand
voltage for the relevant exposure.\3\
---------------------------------------------------------------------------
\3\ The withstand voltage is the voltage at which sparkover is
not likely to occur across a specified distance. It is the voltage
taken at the 3[sigma] point below the sparkover voltage, assuming
that the sparkover curve follows a normal distribution.
---------------------------------------------------------------------------
4. Divide the maximum phase-to-ground transient overvoltage by
0.85 to determine the corresponding critical sparkover voltage. (The
critical sparkover voltage is 3 standard deviations (or 15 percent)
greater than the withstand voltage.)
5. Determine the electrical component of the minimum approach
distance from Table 1 through interpolation.
Table 2 illustrates how to derive the electrical component of
the minimum approach distance for voltages from 5.1 to 72.5
kilovolts, before the application of any altitude correction factor,
as explained later.
[[Page 20667]]
Table 2--Calculating the Electrical Component of MAD 751 V to 72.5 kV
----------------------------------------------------------------------------------------------------------------
Maximum system phase-to-phase voltage (kV)
Step -----------------------------------------------------------------------
15 36 46 72.5
----------------------------------------------------------------------------------------------------------------
1. Divide by [radic]3................... 8.7 20.8 26.6 41.9
2. Multiply by [radic]2................. 12.2 29.4 37.6 59.2
3. Multiply by 3.0...................... 36.7 88.2 112.7 177.6
4. Divide by 0.85....................... 43.2 103.7 132.6 208.9
5. Interpolate from Table 1............. 3+(7.2/10)*1 14+(8.7/9)*2 20+(12.6/23)*5 35+(16.9/26)*5
Electrical component of MAD (cm)........ 3.72 15.93 22.74 38.25
----------------------------------------------------------------------------------------------------------------
C. Voltages of 72.6 to 800 kilovolts. For voltages of 72.6
kilovolts to 800 kilovolts, this section bases the electrical
component of minimum approach distances, before the application of
any altitude correction factor, on the following formula:
Equation 1--For Voltages of 72.6 kV to 800 kV
D = 0.3048(C + a) VL-GT
Where:
D = Electrical component of the minimum approach distance in air in
meters;
C = a correction factor associated with the variation of gap
sparkover with voltage;
a = A factor relating to the saturation of air at system voltages of
345 kilovolts or higher; \4\
---------------------------------------------------------------------------
\4\ Test data demonstrates that the saturation factor is greater
than 0 at peak voltages of about 630 kilovolts. Systems operating at
345 kilovolts (or maximum system voltages of 362 kilovolts) can have
peak maximum transient overvoltages exceeding 630 kilovolts. Table
R-3 sets equations for calculating a based on peak voltage.
---------------------------------------------------------------------------
VL-G = Maximum system line-to-ground rms voltage in kilovolts--it
should be the ``actual'' maximum, or the normal highest voltage for
the range (for example, 10 percent above the nominal voltage); and
T = Maximum transient overvoltage factor in per unit.
In Equation 1, C is 0.01: (1) For phase-to-ground exposures that
the employer can demonstrate consist only of air across the approach
distance (gap) and (2) for phase-to-phase exposures if the employer
can demonstrate that no insulated tool spans the gap and that no
large conductive object is in the gap. Otherwise, C is 0.011.
In Equation 1, the term a varies depending on whether the
employee's exposure is phase-to-ground or phase-to-phase and on
whether objects are in the gap. The employer must use the equations
in Table 3 to calculate a. Sparkover test data with insulation
spanning the gap form the basis for the equations for phase-to-
ground exposures, and sparkover test data with only air in the gap
form the basis for the equations for phase-to-phase exposures. The
phase-to-ground equations result in slightly higher values of a,
and, consequently, produce larger minimum approach distances, than
the phase-to-phase equations for the same value of VPeak.
Table 3--Equations for Calculating the Surge Factor, a
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposures
----------------------------------------------------------------------------------------------------------------
VPeak = TL-GVL-G [radic]2......... 635 kV or less 635.1 to 915 kV 915.1 to 1,050 kV
a................................. 0 (VPeak- 635)/140,000 (VPeak-645)/135,000
-----------------------------------------------------------------------------
VPeak = TL-GVL-G[radic]2.......... More than 1,050 kV
-----------------------------------------------------------------------------
a................................. (VPeak-675)/125,000
----------------------------------------------------------------------------------------------------------------
Phase-to-phase exposures \1\
----------------------------------------------------------------------------------------------------------------
VPeak = (1.35TL-G + 0.45)VL- 630 kV or less 630.1 to 848 kV 848.1 to 1,131 kV
G[radic]2........................
a................................. 0 (VPeak-630)/155,000 (VPeak-633.6)/152,207
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
VPeak = (1.35TL-G + 0.45)VL- 1,131.1 to 1,485 kV More than 1,485 kV
G[radic]2..........................
a................................... (VPeak-628)/153,846 (VPeak-350.5)/203,666
\1\ Use the equations for phase-to-ground exposures (with VPeak for phase-to-phase exposures) unless the
employer can demonstrate that no insulated tool spans the gap and that no large conductive object is in the
gap.
In Equation 1, T is the maximum transient overvoltage factor in
per unit. As noted earlier, Sec. 1910.269(l)(3)(ii) requires the
employer to determine the maximum anticipated per-unit transient
overvoltage, phase-to-ground, through an engineering analysis or
assume a maximum anticipated per-unit transient overvoltage, phase-
to-ground, in accordance with Table R-9. For phase-to-ground
exposures, the employer uses this value, called TL-G, as T in
Equation 1. IEEE Std 516-2009 provides the following formula to
calculate the phase-to-phase maximum transient overvoltage, TL-L,
from TL-G:
TL-L = 1.35TL-G + 0.45
For phase-to-phase exposures, the employer uses this value as T in
Equation 1.
D. Provisions for inadvertent movement. The minimum approach
distance must include an ``adder'' to compensate for the inadvertent
movement of the worker relative to an energized part or the movement
of the part relative to the worker. This ``adder'' must account for
this possible inadvertent movement and provide the worker with a
comfortable and safe zone in which to work. Employers must add the
distance for inadvertent movement (called the ``ergonomic component
of the minimum approach distance'') to the electrical component to
determine the total safe minimum approach distances used in live-
line work.
The Occupational Safety and Health Administration based the
ergonomic component of the minimum approach distance on response
time-distance analysis. This technique uses an estimate of the total
response time to a hazardous incident and converts that time to the
distance traveled. For example, the driver of a car takes a given
amount of time to respond to a ``stimulus'' and stop the vehicle.
The elapsed time involved results in the car's traveling some
distance before coming to a complete stop. This distance depends on
the speed of the car
[[Page 20668]]
at the time the stimulus appears and the reaction time of the
driver.
In the case of live-line work, the employee must first perceive
that he or she is approaching the danger zone. Then, the worker
responds to the danger and must decelerate and stop all motion
toward the energized part. During the time it takes to stop, the
employee will travel some distance. This is the distance the
employer must add to the electrical component of the minimum
approach distance to obtain the total safe minimum approach
distance.
At voltages from 751 volts to 72.5 kilovolts,\5\ the electrical
component of the minimum approach distance is smaller than the
ergonomic component. At 72.5 kilovolts, the electrical component is
only a little more than 0.3 meters (1 foot). An ergonomic component
of the minimum approach distance must provide for all the worker's
unanticipated movements. At these voltages, workers generally use
rubber insulating gloves; however, these gloves protect only a
worker's hands and arms. Therefore, the energized object must be at
a safe approach distance to protect the worker's face. In this case,
0.61 meters (2 feet) is a sufficient and practical ergonomic
component of the minimum approach distance.
---------------------------------------------------------------------------
\5\ For voltages of 50 to 300 volts, Table R-3 specifies a
minimum approach distance of ``avoid contact.'' The minimum approach
distance for this voltage range contains neither an electrical
component nor an ergonomic component.
---------------------------------------------------------------------------
For voltages between 72.6 and 800 kilovolts, employees must use
different work practices during energized line work. Generally,
employees use live-line tools (hot sticks) to perform work on
energized equipment. These tools, by design, keep the energized part
at a constant distance from the employee and, thus, maintain the
appropriate minimum approach distance automatically.
The location of the worker and the type of work methods the
worker is using also influence the length of the ergonomic component
of the minimum approach distance. In this higher voltage range, the
employees use work methods that more tightly control their movements
than when the workers perform work using rubber insulating gloves.
The worker, therefore, is farther from the energized line or
equipment and must be more precise in his or her movements just to
perform the work. For these reasons, this section adopts an
ergonomic component of the minimum approach distance of 0.31 m (1
foot) for voltages between 72.6 and 800 kilovolts.
Table 4 summarizes the ergonomic component of the minimum
approach distance for various voltage ranges.
Table 4--Ergonomic Component of Minimum Approach Distance
------------------------------------------------------------------------
Distance
Voltage range (kV) -----------------------------------
m ft
------------------------------------------------------------------------
0.301 to 0.750...................... 0.31 1.0
0.751 to 72.5....................... 0.61 2.0
72.6 to 800......................... 0.31 1.0
------------------------------------------------------------------------
Note: The employer must add this distance to the electrical component of
the minimum approach distance to obtain the full minimum approach
distance.
The ergonomic component of the minimum approach distance
accounts for errors in maintaining the minimum approach distance
(which might occur, for example, if an employee misjudges the length
of a conductive object he or she is holding), and for errors in
judging the minimum approach distance. The ergonomic component also
accounts for inadvertent movements by the employee, such as
slipping. In contrast, the working position selected to properly
maintain the minimum approach distance must account for all of an
employee's reasonably likely movements and still permit the employee
to adhere to the applicable minimum approach distance. (See Figure
1.) Reasonably likely movements include an employee's adjustments to
tools, equipment, and working positions and all movements needed to
perform the work. For example, the employee should be able to
perform all of the following actions without straying into the
minimum approach distance:
Adjust his or her hardhat,
maneuver a tool onto an energized part with a
reasonable amount of overreaching or underreaching,
reach for and handle tools, material, and equipment
passed to him or her, and
adjust tools, and replace components on them, when
necessary during the work procedure.
The training of qualified employees required under Sec.
1910.269(a)(2), and the job planning and briefing required under
Sec. 1910.269(c), must address selection of a proper working
position.
BILLING CODE 4510-26-P
[[Page 20669]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.024
BILLING CODE 4510-26-C
E. Miscellaneous correction factors. Changes in the air medium
that forms the insulation influences the strength of an air gap. A
brief discussion of each factor follows.
1. Dielectric strength of air. The dielectric strength of air in
a uniform electric field at standard atmospheric conditions is
approximately 3 kilovolts per millimeter.\6\ The pressure,
temperature, and humidity of the air, the shape, dimensions, and
separation of the electrodes, and the
[[Page 20670]]
characteristics of the applied voltage (wave shape) affect the
disruptive gradient.
---------------------------------------------------------------------------
\6\ For the purposes of estimating arc length, Sec. 1910.269
generally assumes a more conservative dielectric strength of 10
kilovolts per 25.4 millimeters, consistent with assumptions made in
consensus standards such as the National Electrical Safety Code
(IEEE C2-2012). The more conservative value accounts for variables
such as electrode shape, wave shape, and a certain amount of
overvoltage.
---------------------------------------------------------------------------
2. Atmospheric effect. The empirically determined electrical
strength of a given gap is normally applicable at standard
atmospheric conditions (20 [deg]C, 101.3 kilopascals, 11 grams/cubic
centimeter humidity). An increase in the density (humidity) of the
air inhibits sparkover for a given air gap. The combination of
temperature and air pressure that results in the lowest gap
sparkover voltage is high temperature and low pressure. This
combination of conditions is not likely to occur. Low air pressure,
generally associated with high humidity, causes increased electrical
strength. An average air pressure generally correlates with low
humidity. Hot and dry working conditions normally result in reduced
electrical strength. The equations for minimum approach distances in
Table R-3 assume standard atmospheric conditions.
3. Altitude. The reduced air pressure at high altitudes causes a
reduction in the electrical strength of an air gap. An employer must
increase the minimum approach distance by about 3 percent per 300
meters (1,000 feet) of increased altitude for altitudes above 900
meters (3,000 feet). Table R-5 specifies the altitude correction
factor that the employer must use in calculating minimum approach
distances.
IV. Determining Minimum Approach Distances
A. Factors Affecting Voltage Stress at the Worksite
1. System voltage (nominal). The nominal system voltage range
determines the voltage for purposes of calculating minimum approach
distances. The employer selects the range in which the nominal
system voltage falls, as given in the relevant table, and uses the
highest value within that range in per-unit calculations.
2. Transient overvoltages. Operation of switches or circuit
breakers, a fault on a line or circuit or on an adjacent circuit,
and similar activities may generate transient overvoltages on an
electrical system. Each overvoltage has an associated transient
voltage wave shape. The wave shape arriving at the site and its
magnitude vary considerably.
In developing requirements for minimum approach distances, the
Occupational Safety and Health Administration considered the most
common wave shapes and the magnitude of transient overvoltages found
on electric power generation, transmission, and distribution
systems. The equations in Table R-3 for minimum approach distances
use per-unit maximum transient overvoltages, which are relative to
the nominal maximum voltage of the system. For example, a maximum
transient overvoltage value of 3.0 per unit indicates that the
highest transient overvoltage is 3.0 times the nominal maximum
system voltage.
3. Typical magnitude of overvoltages. Table 5 lists the
magnitude of typical transient overvoltages.
Table 5--Magnitude of Typical Transient Overvoltages
------------------------------------------------------------------------
Magnitude (per
Cause unit)
------------------------------------------------------------------------
Energized 200-mile line without closing resistors..... 3.5
Energized 200-mile line with one-step closing resistor 2.1
Energized 200-mile line with multistep resistor....... 2.5
Reclosing with trapped charge one-step resistor....... 2.2
Opening surge with single restrike.................... 3.0
Fault initiation unfaulted phase...................... 2.1
Fault initiation adjacent circuit..................... 2.5
Fault clearing........................................ 1.7 to 1.9
------------------------------------------------------------------------
4. Standard deviation--air-gap withstand. For each air gap
length under the same atmospheric conditions, there is a statistical
variation in the breakdown voltage. The probability of breakdown
against voltage has a normal (Gaussian) distribution. The standard
deviation of this distribution varies with the wave shape, gap
geometry, and atmospheric conditions. The withstand voltage of the
air gap is three standard deviations (3[sigma]) below the critical
sparkover voltage. (The critical sparkover voltage is the crest
value of the impulse wave that, under specified conditions, causes
sparkover 50 percent of the time. An impulse wave of three standard
deviations below this value, that is, the withstand voltage, has a
probability of sparkover of approximately 1 in 1,000.)
5. Broken Insulators. Tests show reductions in the insulation
strength of insulator strings with broken skirts. Broken units may
lose up to 70 percent of their withstand capacity. Because an
employer cannot determine the insulating capability of a broken unit
without testing it, the employer must consider damaged units in an
insulator to have no insulating value. Additionally, the presence of
a live-line tool alongside an insulator string with broken units may
further reduce the overall insulating strength. The number of good
units that must be present in a string for it to be ``insulated'' as
defined by Sec. 1910.269(x) depends on the maximum overvoltage
possible at the worksite.
B. Minimum Approach Distances Based on Known, Maximum-Anticipated
Per-Unit Transient Overvoltages
1. Determining the minimum approach distance for AC systems.
Under Sec. 1910.269(l)(3)(ii), the employer must determine the
maximum anticipated per-unit transient overvoltage, phase-to-ground,
through an engineering analysis or must assume a maximum anticipated
per-unit transient overvoltage, phase-to-ground, in accordance with
Table R-9. When the employer conducts an engineering analysis of the
system and determines that the maximum transient overvoltage is
lower than specified by Table R-9, the employer must ensure that any
conditions assumed in the analysis, for example, that employees
block reclosing on a circuit or install portable protective gaps,
are present during energized work. To ensure that these conditions
are present, the employer may need to institute new live-work
procedures reflecting the conditions and limitations set by the
engineering analysis.
2. Calculation of reduced approach distance values. An employer
may take the following steps to reduce minimum approach distances
when the maximum transient overvoltage on the system (that is, the
maximum transient overvoltage without additional steps to control
overvoltages) produces unacceptably large minimum approach
distances:
Step 1. Determine the maximum voltage (with respect to a given
nominal voltage range) for the energized part.
Step 2. Determine the technique to use to control the maximum
transient overvoltage. (See paragraphs IV.C and IV.D of this
appendix.) Determine the maximum transient overvoltage that can
exist at the worksite with that form of control in place and with a
confidence level of 3[sigma]. This voltage is the withstand voltage
for the purpose of calculating the appropriate minimum approach
distance.
Step 3. Direct employees to implement procedures to ensure that
the control technique is in effect during the course of the work.
Step 4. Using the new value of transient overvoltage in per
unit, calculate the required minimum approach distance from Table R-
3.
C. Methods of Controlling Possible Transient Overvoltage Stress
Found on a System
1. Introduction. There are several means of controlling
overvoltages that occur on transmission systems. For example, the
employer can modify the operation of circuit breakers or other
switching devices to reduce switching transient overvoltages.
Alternatively, the employer can hold the overvoltage to an
acceptable level by installing surge arresters or portable
[[Page 20671]]
protective gaps on the system. In addition, the employer can change
the transmission system to minimize the effect of switching
operations. Section 4.8 of IEEE Std 516-2009 describes various ways
of controlling, and thereby reducing, maximum transient
overvoltages.
2. Operation of circuit breakers. \7\ The maximum transient
overvoltage that can reach the worksite is often the result of
switching on the line on which employees are working. Disabling
automatic reclosing during energized line work, so that the line
will not be reenergized after being opened for any reason, limits
the maximum switching surge overvoltage to the larger of the opening
surge or the greatest possible fault-generated surge, provided that
the devices (for example, insertion resistors) are operable and will
function to limit the transient overvoltage and that circuit breaker
restrikes do not occur. The employer must ensure the proper
functioning of insertion resistors and other overvoltage-limiting
devices when the employer's engineering analysis assumes their
proper operation to limit the overvoltage level. If the employer
cannot disable the reclosing feature (because of system operating
conditions), other methods of controlling the switching surge level
may be necessary.
---------------------------------------------------------------------------
\7\ The detailed design of a circuit interrupter, such as the
design of the contacts, resistor insertion, and breaker timing
control, are beyond the scope of this appendix. The design of the
system generally accounts for these features. This appendix only
discusses features that can limit the maximum switching transient
overvoltage on a system.
---------------------------------------------------------------------------
Transient surges on an adjacent line, particularly for double
circuit construction, may cause a significant overvoltage on the
line on which employees are working. The employer's engineering
analysis must account for coupling to adjacent lines.
3. Surge arresters. The use of modern surge arresters allows a
reduction in the basic impulse-insulation levels of much
transmission system equipment. The primary function of early
arresters was to protect the system insulation from the effects of
lightning. Modern arresters not only dissipate lightning-caused
transients, but may also control many other system transients caused
by switching or faults.
The employer may use properly designed arresters to control
transient overvoltages along a transmission line and thereby reduce
the requisite length of the insulator string and possibly the
maximum transient overvoltage on the line.\8\
---------------------------------------------------------------------------
\8\ Surge arrester application is beyond the scope of this
appendix. However, if the employer installs the arrester near the
work site, the application would be similar to the protective gaps
discussed in paragraph IV.D of this appendix.
---------------------------------------------------------------------------
4. Switching Restrictions. Another form of overvoltage control
involves establishing switching restrictions, whereby the employer
prohibits the operation of circuit breakers until certain system
conditions are present. The employer restricts switching by using a
tagging system, similar to that used for a permit, except that the
common term used for this activity is a ``hold-off'' or
``restriction.'' These terms indicate that the restriction does not
prevent operation, but only modifies the operation during the live-
work activity.
D. Minimum Approach Distance Based on Control of Maximum Transient
Overvoltage at the Worksite
When the employer institutes control of maximum transient
overvoltage at the worksite by installing portable protective gaps,
the employer may calculate the minimum approach distance as follows:
Step 1. Select the appropriate withstand voltage for the
protective gap based on system requirements and an acceptable
probability of gap sparkover.\9\
---------------------------------------------------------------------------
\9\ The employer should check the withstand voltage to ensure
that it results in a probability of gap flashover that is acceptable
from a system outage perspective. (In other words, a gap sparkover
will produce a system outage. The employer should determine whether
such an outage will impact overall system performance to an
acceptable degree.) In general, the withstand voltage should be at
least 1.25 times the maximum crest operating voltage.
---------------------------------------------------------------------------
Step 2. Determine a gap distance that provides a withstand
voltage \10\ greater than or equal to the one selected in the first
step.\11\
---------------------------------------------------------------------------
\10\ The manufacturer of the gap provides, based on test data,
the critical sparkover voltage for each gap spacing (for example, a
critical sparkover voltage of 665 kilovolts for a gap spacing of 1.2
meters). The withstand voltage for the gap is equal to 85 percent of
its critical sparkover voltage.
\11\ Switch steps 1 and 2 if the length of the protective gap is
known.
---------------------------------------------------------------------------
Step 3. Use 110 percent of the gap's critical sparkover voltage
to determine the phase-to-ground peak voltage at gap sparkover (VPPG
Peak).
Step 4. Determine the maximum transient overvoltage, phase-to-
ground, at the worksite from the following formula:
[GRAPHIC] [TIFF OMITTED] TR11AP14.025
Step 5. Use this value of T \12\ in the equation in Table R-3 to
obtain the minimum approach distance. If the worksite is no more
than 900 meters (3,000 feet) above sea level, the employer may use
this value of T to determine the minimum approach distance from
Table 7 through Table 14.
---------------------------------------------------------------------------
\12\ IEEE Std 516-2009 states that most employers add 0.2 to the
calculated value of T as an additional safety factor.
Note: All rounding must be to the next higher value (that is,
---------------------------------------------------------------------------
always round up).
Sample protective gap calculations.
Problem: Employees are to perform work on a 500-kilovolt
transmission line at sea level that is subject to transient
overvoltages of 2.4 p.u. The maximum operating voltage of the line
is 550 kilovolts. Determine the length of the protective gap that
will provide the minimum practical safe approach distance. Also,
determine what that minimum approach distance is.
Step 1. Calculate the smallest practical maximum transient
overvoltage (1.25 times the crest phase-to-ground voltage): \13\
---------------------------------------------------------------------------
\13\ To eliminate sparkovers due to minor system disturbances,
the employer should use a withstand voltage no lower than 1.25 p.u.
Note that this is a practical, or operational, consideration only.
It may be feasible for the employer to use lower values of withstand
voltage.
[GRAPHIC] [TIFF OMITTED] TR11AP14.026
This value equals the withstand voltage of the protective gap.
Step 2. Using test data for a particular protective gap, select
a gap that has a critical sparkover voltage greater than or equal
to:
561kV / 0.85 = 660kV
For example, if a protective gap with a 1.22-m (4.0-foot) spacing
tested to a critical sparkover voltage of 665 kilovolts (crest),
select this gap spacing.
Step 3. The phase-to-ground peak voltage at gap sparkover (VPPG
Peak) is 110 percent of the value from the previous step:
665kV x 1.10 = 732kV
This value corresponds to the withstand voltage of the electrical
component of the minimum approach distance.
Step 4. Use this voltage to determine the worksite value of T:
[GRAPHIC] [TIFF OMITTED] TR11AP14.027
Step 5. Use this value of T in the equation in Table R-3 to
obtain the minimum approach distance, or look up the minimum
approach distance in Table 7 through Table 14:
MAD = 2.29m (7.6 ft).
E. Location of Protective Gaps
1. Adjacent structures. The employer may install the protective
gap on a structure adjacent to the worksite, as this practice does
not significantly reduce the protection afforded by the gap.
2. Terminal stations. Gaps installed at terminal stations of
lines or circuits provide a level of protection; however, that level
of protection may not extend throughout the length of the line to
the worksite. The use of substation terminal gaps raises the
possibility that separate surges could enter the line at opposite
ends, each with low enough magnitude to pass the terminal gaps
without sparkover. When voltage surges occur simultaneously at each
end of a line and travel toward each other, the total voltage on the
line at the point where they meet is the arithmetic sum of the two
surges. A gap installed within 0.8 km (0.5 mile) of the worksite
will protect against such intersecting waves. Engineering studies of
a particular line or system may indicate that employers can
adequately protect employees by installing gaps at even more distant
locations. In any event, unless using the default values for T from
Table R-9, the employer must determine T at the worksite.
3. Worksite. If the employer installs protective gaps at the
worksite, the gap setting establishes the worksite impulse
insulation strength. Lightning strikes as far as 6 miles from the
worksite can cause a voltage surge greater than the gap withstand
voltage, and a gap sparkover can occur. In addition, the gap can
sparkover from overvoltages on the line that exceed the withstand
voltage of the gap. Consequently, the employer must protect
employees from hazards resulting from any sparkover that could
occur.
[[Page 20672]]
F. Disabling automatic reclosing. There are two reasons to
disable the automatic-reclosing feature of circuit-interrupting
devices while employees are performing live-line work:
To prevent reenergization of a circuit faulted during
the work, which could create a hazard or result in more serious
injuries or damage than the injuries or damage produced by the
original fault;
To prevent any transient overvoltage caused by the
switching surge that would result if the circuit were reenergized.
However, due to system stability considerations, it may not always
be feasible to disable the automatic-reclosing feature.
V. Minimum Approach-Distance Tables
A. Legacy tables. Employers may use the minimum approach
distances in Table 6 through Table 13 until March 31, 2015.
Table 6--Minimum Approach Distances Until March 31, 2015
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
Voltage range phase to phase (kV) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
0.05 to 1.0.................................... Avoid Contact
Avoid Contact
----------------------------------------------------------------
1.1 to 15.0.................................... 2.10 0.64 2.20 0.66
15.1 to 36.0................................... 2.30 0.72 2.60 0.77
36.1 to 46.0................................... 2.60 0.77 2.80 0.85
46.1 to 72.5................................... 3.00 0.90 3.50 1.05
72.6 to 121.................................... 3.20 0.95 4.30 1.29
138 to 145..................................... 3.60 1.09 4.90 1.50
161 to 169..................................... 4.00 1.22 5.70 1.71
230 to 242..................................... 5.30 1.59 7.50 2.27
345 to 362..................................... 8.50 2.59 12.50 3.80
500 to 550..................................... 11.30 3.42 18.10 5.50
765 to 800..................................... 14.90 4.53 26.00 7.91
----------------------------------------------------------------------------------------------------------------
Note: The clear live-line tool distance must equal or exceed the values for the indicated voltage ranges.
Table 7--Minimum Approach Distances Until March 31, 2015--72.6 to 121.0 kV With Overvoltage Factor
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
2.0............................................ 0.74 2.42 1.09 3.58
2.1............................................ 0.76 2.50 1.09 3.58
2.2............................................ 0.79 2.58 1.12 3.67
2.3............................................ 0.81 2.67 1.14 3.75
2.4............................................ 0.84 2.75 1.17 3.83
2.5............................................ 0.84 2.75 1.19 3.92
2.6............................................ 0.86 2.83 1.22 4.00
2.7............................................ 0.89 2.92 1.24 4.08
2.8............................................ 0.91 3.00 1.24 4.08
2.9............................................ 0.94 3.08 1.27 4.17
3.0............................................ 0.97 3.17 1.30 4.25
----------------------------------------------------------------------------------------------------------------
Note 1: The employer may apply the distance specified in this table only where the employer determines the
maximum anticipated per-unit transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
Table 8--Minimum Approach Distances Until March 31, 2015--121.1 to 145.0 kV With Overvoltage Factor
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
2.0............................................ 0.84 2.75 1.24 4.08
2.1............................................ 0.86 2.83 1.27 4.17
2.2............................................ 0.89 2.92 1.30 4.25
2.3............................................ 0.91 3.00 1.32 4.33
2.4............................................ 0.94 3.08 1.35 4.42
2.5............................................ 0.97 3.17 1.37 4.50
2.6............................................ 0.99 3.25 1.40 4.58
2.7............................................ 1.02 3.33 1.42 4.67
2.8............................................ 1.04 3.42 1.45 4.75
2.9............................................ 1.07 3.50 1.47 4.83
3.0............................................ 1.09 3.58 1.50 4.92
----------------------------------------------------------------------------------------------------------------
Note 1: The employer may apply the distance specified in this table only where the employer determines the
maximum anticipated per-unit transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
[[Page 20673]]
Table 9--Minimum Approach Distances Until March 31, 2015--145.1 to 169.0 kV With Overvoltage Factor
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
2.0............................................ 0.91 3.00 1.42 4.67
2.1............................................ 0.97 3.17 1.45 4.75
2.2............................................ 0.99 3.25 1.47 4.83
2.3............................................ 1.02 3.33 1.50 4.92
2.4............................................ 1.04 3.42 1.52 5.00
2.5............................................ 1.07 3.50 1.57 5.17
2.6............................................ 1.12 3.67 1.60 5.25
2.7............................................ 1.14 3.75 1.63 5.33
2.8............................................ 1.17 3.83 1.65 5.42
2.9............................................ 1.19 3.92 1.68 5.50
3.0............................................ 1.22 4.00 1.73 5.67
----------------------------------------------------------------------------------------------------------------
Note 1: The employer may apply the distance specified in this table only where the employer determines the
maximum anticipated per-unit transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
Table 10--Minimum Approach Distances Until March 31, 2015--169.1 to 242.0 kV With Overvoltage Factor
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
2.0............................................ 1.17 3.83 1.85 6.08
2.1............................................ 1.22 4.00 1.91 6.25
2.2............................................ 1.24 4.08 1.93 6.33
2.3............................................ 1.30 4.25 1.98 6.50
2.4............................................ 1.35 4.42 2.01 6.58
2.5............................................ 1.37 4.50 2.06 6.75
2.6............................................ 1.42 4.67 2.11 6.92
2.7............................................ 1.47 4.83 2.13 7.00
2.8............................................ 1.50 4.92 2.18 7.17
2.9............................................ 1.55 5.08 2.24 7.33
3.0............................................ 1.60 5.25 2.29 7.50
----------------------------------------------------------------------------------------------------------------
Note 1: The employer may apply the distance specified in this table only where the employer determines the
maximum anticipated per-unit transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
Table 11--Minimum Approach Distances Until March 31, 2015--242.1 to 362.0 kV With Overvoltage Factor
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
2.0............................................ 1.60 5.25 2.62 8.58
2.1............................................ 1.65 5.42 2.69 8.83
2.2............................................ 1.75 5.75 2.79 9.17
2.3............................................ 1.85 6.08 2.90 9.50
2.4............................................ 1.93 6.33 3.02 9.92
2.5............................................ 2.03 6.67 3.15 10.33
2.6............................................ 2.16 7.08 3.28 10.75
2.7............................................ 2.26 7.42 3.40 11.17
2.8............................................ 2.36 7.75 3.53 11.58
2.9............................................ 2.49 8.17 3.68 12.08
3.0............................................ 2.59 8.50 3.81 12.50
----------------------------------------------------------------------------------------------------------------
Note 1: The employer may apply the distance specified in this table only where the employer determines the
maximum anticipated per-unit transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
Table 12--Minimum Approach Distances Until March 31, 2015--362.1 to 552.0 kV With Overvoltage Factor
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.83 6.00 2.24 7.33
1.6............................................ 1.98 6.50 2.67 8.75
1.7............................................ 2.13 7.00 3.10 10.17
1.8............................................ 2.31 7.58 3.53 11.58
1.9............................................ 2.46 8.08 4.01 13.17
2.0............................................ 2.67 8.75 4.52 14.83
[[Page 20674]]
2.1............................................ 2.84 9.33 4.75 15.58
2.2............................................ 3.02 9.92 4.98 16.33
2.3............................................ 3.20 10.50 5.23 17.17
2.4............................................ 3.43 11.25 5.51 18.08
----------------------------------------------------------------------------------------------------------------
Note 1: The employer may apply the distance specified in this table only where the employer determines the
maximum anticipated per-unit transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
Table 13--Minimum Approach Distances Until March 31, 2015--552.1 to 800.0 kV With Overvoltage Factor
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 2.95 9.67 3.68 12.08
1.6............................................ 3.25 10.67 4.42 14.50
1.7............................................ 3.56 11.67 5.23 17.17
1.8............................................ 3.86 12.67 6.07 19.92
1.9............................................ 4.19 13.75 6.99 22.92
2.0............................................ 4.55 14.92 7.92 26.00
----------------------------------------------------------------------------------------------------------------
Note 1: The employer may apply the distance specified in this table only where the employer determines the
maximum anticipated per-unit transient overvoltage by engineering analysis. (Table 6 applies otherwise.)
Note 2: The distances specified in this table are the air, bare-hand, and live-line tool distances.
B. Alternative minimum approach distances. Employers may use the
minimum approach distances in Table 14 through Table 21 provided
that the employer follows the notes to those tables.
Table 14--AC Minimum Approach Distances--72.6 to 121.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 0.67 2.2 0.84 2.8
1.6............................................ 0.69 2.3 0.87 2.9
1.7............................................ 0.71 2.3 0.90 3.0
1.8............................................ 0.74 2.4 0.93 3.1
1.9............................................ 0.76 2.5 0.96 3.1
2.0............................................ 0.78 2.6 0.99 3.2
2.1............................................ 0.81 2.7 1.01 3.3
2.2............................................ 0.83 2.7 1.04 3.4
2.3............................................ 0.85 2.8 1.07 3.5
2.4............................................ 0.88 2.9 1.10 3.6
2.5............................................ 0.90 3.0 1.13 3.7
2.6............................................ 0.92 3.0 1.16 3.8
2.7............................................ 0.95 3.1 1.19 3.9
2.8............................................ 0.97 3.2 1.22 4.0
2.9............................................ 0.99 3.2 1.24 4.1
3.0............................................ 1.02 3.3 1.27 4.2
3.1............................................ 1.04 3.4 1.30 4.3
3.2............................................ 1.06 3.5 1.33 4.4
3.3............................................ 1.09 3.6 1.36 4.5
3.4............................................ 1.11 3.6 1.39 4.6
3.5............................................ 1.13 3.7 1.42 4.7
----------------------------------------------------------------------------------------------------------------
Table 15--AC Minimum Approach Distances--121.1 to 145.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 0.74 2.4 0.95 3.1
1.6............................................ 0.76 2.5 0.98 3.2
1.7............................................ 0.79 2.6 1.02 3.3
[[Page 20675]]
1.8............................................ 0.82 2.7 1.05 3.4
1.9............................................ 0.85 2.8 1.08 3.5
2.0............................................ 0.88 2.9 1.12 3.7
2.1............................................ 0.90 3.0 1.15 3.8
2.2............................................ 0.93 3.1 1.19 3.9
2.3............................................ 0.96 3.1 1.22 4.0
2.4............................................ 0.99 3.2 1.26 4.1
2.5............................................ 1.02 3.3 1.29 4.2
2.6............................................ 1.04 3.4 1.33 4.4
2.7............................................ 1.07 3.5 1.36 4.5
2.8............................................ 1.10 3.6 1.39 4.6
2.9............................................ 1.13 3.7 1.43 4.7
3.0............................................ 1.16 3.8 1.46 4.8
3.1............................................ 1.19 3.9 1.50 4.9
3.2............................................ 1.21 4.0 1.53 5.0
3.3............................................ 1.24 4.1 1.57 5.2
3.4............................................ 1.27 4.2 1.60 5.2
3.5............................................ 1.30 4.3 1.64 5.4
----------------------------------------------------------------------------------------------------------------
Table 16--AC Minimum Approach Distances--145.1 to 169.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 0.81 2.7 1.05 3.4
1.6............................................ 0.84 2.8 1.09 3.6
1.7............................................ 0.87 2.9 1.13 3.7
1.8............................................ 0.90 3.0 1.17 3.8
1.9............................................ 0.94 3.1 1.21 4.0
2.0............................................ 0.97 3.2 1.25 4.1
2.1............................................ 1.00 3.3 1.29 4.2
2.2............................................ 1.03 3.4 1.33 4.4
2.3............................................ 1.07 3.5 1.37 4.5
2.4............................................ 1.10 3.6 1.41 4.6
2.5............................................ 1.13 3.7 1.45 4.8
2.6............................................ 1.17 3.8 1.49 4.9
2.7............................................ 1.20 3.9 1.53 5.0
2.8............................................ 1.23 4.0 1.57 5.2
2.9............................................ 1.26 4.1 1.61 5.3
3.0............................................ 1.30 4.3 1.65 5.4
3.1............................................ 1.33 4.4 1.70 5.6
3.2............................................ 1.36 4.5 1.76 5.8
3.3............................................ 1.39 4.6 1.82 6.0
3.4............................................ 1.43 4.7 1.88 6.2
3.5............................................ 1.46 4.8 1.94 6.4
----------------------------------------------------------------------------------------------------------------
Table 17--AC Minimum Approach Distances--169.1 to 242.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.02 3.3 1.37 4.5
1.6............................................ 1.06 3.5 1.43 4.7
1.7............................................ 1.11 3.6 1.48 4.9
1.8............................................ 1.16 3.8 1.54 5.1
1.9............................................ 1.21 4.0 1.60 5.2
2.0............................................ 1.25 4.1 1.66 5.4
2.1............................................ 1.30 4.3 1.73 5.7
2.2............................................ 1.35 4.4 1.81 5.9
2.3............................................ 1.39 4.6 1.90 6.2
2.4............................................ 1.44 4.7 1.99 6.5
2.5............................................ 1.49 4.9 2.08 6.8
2.6............................................ 1.53 5.0 2.17 7.1
2.7............................................ 1.58 5.2 2.26 7.4
2.8............................................ 1.63 5.3 2.36 7.7
2.9............................................ 1.67 5.5 2.45 8.0
3.0............................................ 1.72 5.6 2.55 8.4
[[Page 20676]]
3.1............................................ 1.77 5.8 2.65 8.7
3.2............................................ 1.81 5.9 2.76 9.1
3.3............................................ 1.88 6.2 2.86 9.4
3.4............................................ 1.95 6.4 2.97 9.7
3.5............................................ 2.01 6.6 3.08 10.1
----------------------------------------------------------------------------------------------------------------
Table 18--AC Minimum Approach Distances--242.1 to 362.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.37 4.5 1.99 6.5
1.6............................................ 1.44 4.7 2.13 7.0
1.7............................................ 1.51 5.0 2.27 7.4
1.8............................................ 1.58 5.2 2.41 7.9
1.9............................................ 1.65 5.4 2.56 8.4
2.0............................................ 1.72 5.6 2.71 8.9
2.1............................................ 1.79 5.9 2.87 9.4
2.2............................................ 1.87 6.1 3.03 9.9
2.3............................................ 1.97 6.5 3.20 10.5
2.4............................................ 2.08 6.8 3.37 11.1
2.5............................................ 2.19 7.2 3.55 11.6
2.6............................................ 2.29 7.5 3.73 12.2
2.7............................................ 2.41 7.9 3.91 12.8
2.8............................................ 2.52 8.3 4.10 13.5
2.9............................................ 2.64 8.7 4.29 14.1
3.0............................................ 2.76 9.1 4.49 14.7
3.1............................................ 2.88 9.4 4.69 15.4
3.2............................................ 3.01 9.9 4.90 16.1
3.3............................................ 3.14 10.3 5.11 16.8
3.4............................................ 3.27 10.7 5.32 17.5
3.5............................................ 3.41 11.2 5.52 18.1
----------------------------------------------------------------------------------------------------------------
Table 19--AC Minimum Approach Distances--362.1 to 420.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.53 5.0 2.40 7.9
1.6............................................ 1.62 5.3 2.58 8.5
1.7............................................ 1.70 5.6 2.75 9.0
1.8............................................ 1.78 5.8 2.94 9.6
1.9............................................ 1.88 6.2 3.13 10.3
2.0............................................ 1.99 6.5 3.33 10.9
2.1............................................ 2.12 7.0 3.53 11.6
2.2............................................ 2.24 7.3 3.74 12.3
2.3............................................ 2.37 7.8 3.95 13.0
2.4............................................ 2.50 8.2 4.17 13.7
2.5............................................ 2.64 8.7 4.40 14.4
2.6............................................ 2.78 9.1 4.63 15.2
2.7............................................ 2.93 9.6 4.87 16.0
2.8............................................ 3.07 10.1 5.11 16.8
2.9............................................ 3.23 10.6 5.36 17.6
3.0............................................ 3.38 11.1 5.59 18.3
3.1............................................ 3.55 11.6 5.82 19.1
3.2............................................ 3.72 12.2 6.07 19.9
3.3............................................ 3.89 12.8 6.31 20.7
3.4............................................ 4.07 13.4 6.56 21.5
3.5............................................ 4.25 13.9 6.81 22.3
----------------------------------------------------------------------------------------------------------------
[[Page 20677]]
Table 20--AC Minimum Approach Distances--420.1 to 550.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.95 6.4 3.46 11.4
1.6............................................ 2.11 6.9 3.73 12.2
1.7............................................ 2.28 7.5 4.02 13.2
1.8............................................ 2.45 8.0 4.31 14.1
1.9............................................ 2.62 8.6 4.61 15.1
2.0............................................ 2.81 9.2 4.92 16.1
2.1............................................ 3.00 9.8 5.25 17.2
2.2............................................ 3.20 10.5 5.55 18.2
2.3............................................ 3.40 11.2 5.86 19.2
2.4............................................ 3.62 11.9 6.18 20.3
2.5............................................ 3.84 12.6 6.50 21.3
2.6............................................ 4.07 13.4 6.83 22.4
2.7............................................ 4.31 14.1 7.18 23.6
2.8............................................ 4.56 15.0 7.52 24.7
2.9............................................ 4.81 15.8 7.88 25.9
3.0............................................ 5.07 16.6 8.24 27.0
----------------------------------------------------------------------------------------------------------------
Table 21--AC Minimum Approach Distances--550.1 to 800.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 3.16 10.4 5.97 19.6
1.6............................................ 3.46 11.4 6.43 21.1
1.7............................................ 3.78 12.4 6.92 22.7
1.8............................................ 4.12 13.5 7.42 24.3
1.9............................................ 4.47 14.7 7.93 26.0
2.0............................................ 4.83 15.8 8.47 27.8
2.1............................................ 5.21 17.1 9.02 29.6
2.2............................................ 5.61 18.4 9.58 31.4
2.3............................................ 6.02 19.8 10.16 33.3
2.4............................................ 6.44 21.1 10.76 35.3
2.5............................................ 6.88 22.6 11.38 37.3
----------------------------------------------------------------------------------------------------------------
Notes to Table 14 through Table 21:
1. The employer must determine the maximum anticipated per-unit transient overvoltage, phase-to-ground, through
an engineering analysis, as required by Sec. 1910.269(l)(3)(ii), or assume a maximum anticipated per-unit
transient overvoltage, phase-to-ground, in accordance with Table R-9.
2. For phase-to-phase exposures, the employer must demonstrate that no insulated tool spans the gap and that no
large conductive object is in the gap.
3. The worksite must be at an elevation of 900 meters (3,000 feet) or less above sea level.
Appendix C to Sec. 1910.269--Protection From Hazardous Differences in
Electric Potential
I. Introduction
Current passing through an impedance impresses voltage across
that impedance. Even conductors have some, albeit low, value of
impedance. Therefore, if a ``grounded'' \14\ object, such as a crane
or deenergized and grounded power line, results in a ground fault on
a power line, voltage is impressed on that grounded object. The
voltage impressed on the grounded object depends largely on the
voltage on the line, on the impedance of the faulted conductor, and
on the impedance to ``true,'' or ``absolute,'' ground represented by
the object. If the impedance of the object causing the fault is
relatively large, the voltage impressed on the object is essentially
the phase-to-ground system voltage. However, even faults to grounded
power lines or to well grounded transmission towers or substation
structures (which have relatively low values of impedance to ground)
can result in hazardous voltages.\15\ In all cases, the degree of
the hazard depends on the magnitude of the current through the
employee and the time of exposure. This appendix discusses methods
of protecting workers against the possibility that grounded objects,
such as cranes and other mechanical equipment, will contact
energized power lines and that deenergized and grounded power lines
will become accidentally energized.
---------------------------------------------------------------------------
\14\ This appendix generally uses the term ``grounded'' only
with respect to grounding that the employer intentionally installs,
for example, the grounding an employer installs on a deenergized
conductor. However, in this case, the term ``grounded'' means
connected to earth, regardless of whether or not that connection is
intentional.
\15\ Thus, grounding systems for transmission towers and
substation structures should be designed to minimize the step and
touch potentials involved.
---------------------------------------------------------------------------
II. Voltage-Gradient Distribution
A. Voltage-gradient distribution curve. Absolute, or true,
ground serves as a reference and always has a voltage of 0 volts
above ground potential. Because there is an impedance between a
grounding electrode and absolute ground, there will be a voltage
difference between the grounding electrode and absolute ground under
ground-fault conditions. Voltage dissipates from the grounding
electrode (or from the grounding point) and creates a ground
potential gradient. The voltage decreases rapidly with increasing
distance from the grounding electrode. A voltage drop associated
with this dissipation of voltage is a ground potential. Figure 1 is
a typical voltage-gradient distribution curve (assuming a uniform
soil texture).
BILLING CODE 4510-26-P
[[Page 20678]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.028
B. Step and touch potentials. Figure 1 also shows that workers
are at risk from step and touch potentials. Step potential is the
voltage between the feet of a person standing near an energized
grounded object (the electrode). In Figure 1, the step potential is
equal to the difference in voltage between two points at different
distances from the electrode (where the points represent the
location of each foot in relation to the electrode). A person could
be at risk of injury during a fault simply by standing near the
object.
Touch potential is the voltage between the energized grounded
object (again, the electrode) and the feet of a person in contact
[[Page 20679]]
with the object. In Figure 1, the touch potential is equal to the
difference in voltage between the electrode (which is at a distance
of 0 meters) and a point some distance away from the electrode
(where the point represents the location of the feet of the person
in contact with the object). The touch potential could be nearly the
full voltage across the grounded object if that object is grounded
at a point remote from the place where the person is in contact with
it. For example, a crane grounded to the system neutral and that
contacts an energized line would expose any person in contact with
the crane or its uninsulated load line to a touch potential nearly
equal to the full fault voltage.
Figure 2 illustrates step and touch potentials.
[GRAPHIC] [TIFF OMITTED] TR11AP14.029
III. Protecting Workers From Hazardous Differences in Electrical
Potential
A. Definitions. The following definitions apply to section III
of this appendix:
Bond. The electrical interconnection of conductive parts
designed to maintain a common electric potential.
Bonding cable (bonding jumper). A cable connected to two
conductive parts to bond the parts together.
Cluster bar. A terminal temporarily attached to a structure that
provides a means for the attachment and bonding of grounding and
bonding cables to the structure.
Ground. A conducting connection between an electric circuit or
equipment and the earth, or to some conducting body that serves in
place of the earth.
Grounding cable (grounding jumper). A cable connected between a
deenergized part and ground. Note that grounding cables carry fault
current and bonding cables generally do
[[Page 20680]]
not. A cable that bonds two conductive parts but carries substantial
fault current (for example, a jumper connected between one phase and
a grounded phase) is a grounding cable.
Ground mat (grounding grid). A temporarily or permanently
installed metallic mat or grating that establishes an equipotential
surface and provides connection points for attaching grounds.
B. Analyzing the hazard. The employer can use an engineering
analysis of the power system under fault conditions to determine
whether hazardous step and touch voltages will develop. The analysis
should determine the voltage on all conductive objects in the work
area and the amount of time the voltage will be present. Based on
the this analysis, the employer can select appropriate measures and
protective equipment, including the measures and protective
equipment outlined in Section III of this appendix, to protect each
employee from hazardous differences in electric potential. For
example, from the analysis, the employer will know the voltage
remaining on conductive objects after employees install bonding and
grounding equipment and will be able to select insulating equipment
with an appropriate rating, as described in paragraph III.C.2 of
this appendix.
C. Protecting workers on the ground. The employer may use
several methods, including equipotential zones, insulating
equipment, and restricted work areas, to protect employees on the
ground from hazardous differences in electrical potential.
1. An equipotential zone will protect workers within it from
hazardous step and touch potentials. (See Figure 3.) Equipotential
zones will not, however, protect employees located either wholly or
partially outside the protected area. The employer can establish an
equipotential zone for workers on the ground, with respect to a
grounded object, through the use of a metal mat connected to the
grounded object. The employer can use a grounding grid to equalize
the voltage within the grid or bond conductive objects in the
immediate work area to minimize the potential between the objects
and between each object and ground. (Bonding an object outside the
work area can increase the touch potential to that object, however.)
Section III.D of this appendix discusses equipotential zones for
employees working on deenergized and grounded power lines.
2. Insulating equipment, such as rubber gloves, can protect
employees handling grounded equipment and conductors from hazardous
touch potentials. The insulating equipment must be rated for the
highest voltage that can be impressed on the grounded objects under
fault conditions (rather than for the full system voltage).
3. Restricting employees from areas where hazardous step or
touch potentials could arise can protect employees not directly
involved in performing the operation. The employer must ensure that
employees on the ground in the vicinity of transmission structures
are at a distance where step voltages would be insufficient to cause
injury. Employees must not handle grounded conductors or equipment
likely to become energized to hazardous voltages unless the
employees are within an equipotential zone or protected by
insulating equipment.
[[Page 20681]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.030
BILLING CODE 4510-25-C
D. Protecting employees working on deenergized and grounded
power lines. This Section III.D of Appendix C establishes guidelines
to help employers comply with requirements in Sec. 1910.269(n) for
using protective grounding to protect employees working on
deenergized power lines. Paragraph (n) of Sec. 1910.269 applies to
grounding of transmission and distribution lines and equipment for
the purpose of protecting workers. Paragraph (n)(3) of Sec.
1910.269 requires temporary protective grounds to be placed at such
locations and arranged in such a manner that the employer can
demonstrate will prevent exposure of each employee to hazardous
differences in electric potential.\16\ Sections III.D.1 and III.D.2
of this appendix provide guidelines that employers can use in making
the demonstration required by Sec. 1910.269(n)(3). Section III.D.1
of this appendix provides guidelines on how the employer can
determine whether particular grounding practices expose employees to
hazardous differences in electric potential. Section III.D.2 of this
appendix describes grounding methods that the employer can use in
lieu of an engineering analysis to make the demonstration required
by Sec. 1910.269(n)(3). The Occupational Safety and Health
Administration will consider employers that comply with the criteria
in this appendix as meeting Sec. 1910.269(n)(3).
---------------------------------------------------------------------------
\16\ The protective grounding required by Sec. 1910.269(n)
limits to safe values the potential differences between accessible
objects in each employee's work environment. Ideally, a protective
grounding system would create a true equipotential zone in which
every point is at the same electric potential. In practice, current
passing through the grounding and bonding elements creates potential
differences. If these potential differences are hazardous, the
employer may not treat the zone as an equipotential zone.
---------------------------------------------------------------------------
Finally, Section III.D.3 of this appendix discusses other safety
considerations that will help the employer comply with other
requirements in Sec. 1910.269(n). Following these guidelines will
protect workers from hazards that can occur when a deenergized and
grounded line becomes energized.
1. Determining safe body current limits. This Section III.D.1 of
Appendix C provides guidelines on how an employer can determine
whether any differences in electric potential to which workers could
be exposed are hazardous as part of the demonstration required by
Sec. 1910.269(n)(3).
[[Page 20682]]
Institute of Electrical and Electronic Engineers (IEEE) Standard
1048-2003, IEEE Guide for Protective Grounding of Power Lines,
provides the following equation for determining the threshold of
ventricular fibrillation when the duration of the electric shock is
limited:
[GRAPHIC] [TIFF OMITTED] TR11AP14.031
where I is the current through the worker's body, and t is the
duration of the current in seconds. This equation represents the
ventricular fibrillation threshold for 95.5 percent of the adult
population with a mass of 50 kilograms (110 pounds) or more. The
equation is valid for current durations between 0.0083 to 3.0
seconds.
To use this equation to set safe voltage limits in an
equipotential zone around the worker, the employer will need to
assume a value for the resistance of the worker's body. IEEE Std
1048-2003 states that ``total body resistance is usually taken as
1000 [Omega] for determining . . . body current limits.'' However,
employers should be aware that the impedance of a worker's body can
be substantially less than that value. For instance, IEEE Std 1048-
2003 reports a minimum hand-to-hand resistance of 610 ohms and an
internal body resistance of 500 ohms. The internal resistance of the
body better represents the minimum resistance of a worker's body
when the skin resistance drops near zero, which occurs, for example,
when there are breaks in the worker's skin, for instance, from cuts
or from blisters formed as a result of the current from an electric
shock, or when the worker is wet at the points of contact.
Employers may use the IEEE Std 1048-2003 equation to determine
safe body current limits only if the employer protects workers from
hazards associated with involuntary muscle reactions from electric
shock (for example, the hazard to a worker from falling as a result
of an electric shock). Moreover, the equation applies only when the
duration of the electric shock is limited. If the precautions the
employer takes, including those required by applicable standards, do
not adequately protect employees from hazards associated with
involuntary reactions from electric shock, a hazard exists if the
induced voltage is sufficient to pass a current of 1 milliampere
through a 500-ohm resistor. (The 500-ohm resistor represents the
resistance of an employee. The 1-milliampere current is the
threshold of perception.) Finally, if the employer protects
employees from injury due to involuntary reactions from electric
shock, but the duration of the electric shock is unlimited (that is,
when the fault current at the work location will be insufficient to
trip the devices protecting the circuit), a hazard exists if the
resultant current would be more than 6 milliamperes (the recognized
let-go threshold for workers \17\).
---------------------------------------------------------------------------
\17\ Electric current passing through the body has varying
effects depending on the amount of the current. At the let-go
threshold, the current overrides a person's control over his or her
muscles. At that level, an employee grasping an object will not be
able to let go of the object. The let-go threshold varies from
person to person; however, the recognized value for workers is 6
milliamperes.
---------------------------------------------------------------------------
2. Acceptable methods of grounding for employers that do not
perform an engineering determination. The grounding methods
presented in this section of this appendix ensure that differences
in electric potential are as low as possible and, therefore, meet
Sec. 1910.269(n)(3) without an engineering determination of the
potential differences. These methods follow two principles: (i) The
grounding method must ensure that the circuit opens in the fastest
available clearing time, and (ii) the grounding method must ensure
that the potential differences between conductive objects in the
employee's work area are as low as possible.
Paragraph (n)(3) of Sec. 1910.269 does not require grounding
methods to meet the criteria embodied in these principles. Instead,
the paragraph requires that protective grounds be ``placed at such
locations and arranged in such a manner that the employer can
demonstrate will prevent exposure of each employee to hazardous
differences in electric potential.'' However, when the employer's
grounding practices do not follow these two principles, the employer
will need to perform an engineering analysis to make the
demonstration required by Sec. 1910.269(n)(3).
i. Ensuring that the circuit opens in the fastest available
clearing time. Generally, the higher the fault current, the shorter
the clearing times for the same type of fault. Therefore, to ensure
the fastest available clearing time, the grounding method must
maximize the fault current with a low impedance connection to
ground. The employer accomplishes this objective by grounding the
circuit conductors to the best ground available at the worksite.
Thus, the employer must ground to a grounded system neutral
conductor, if one is present. A grounded system neutral has a direct
connection to the system ground at the source, resulting in an
extremely low impedance to ground. In a substation, the employer may
instead ground to the substation grid, which also has an extremely
low impedance to the system ground and, typically, is connected to a
grounded system neutral when one is present. Remote system grounds,
such as pole and tower grounds, have a higher impedance to the
system ground than grounded system neutrals and substation grounding
grids; however, the employer may use a remote ground when lower
impedance grounds are not available. In the absence of a grounded
system neutral, substation grid, and remote ground, the employer may
use a temporary driven ground at the worksite.
In addition, if employees are working on a three-phase system,
the grounding method must short circuit all three phases. Short
circuiting all phases will ensure faster clearing and lower the
current through the grounding cable connecting the deenergized line
to ground, thereby lowering the voltage across that cable. The short
circuit need not be at the worksite; however, the employer must
treat any conductor that is not grounded at the worksite as
energized because the ungrounded conductors will be energized at
fault voltage during a fault.
ii. Ensuring that the potential differences between conductive
objects in the employee's work area are as low as possible. To
achieve as low a voltage as possible across any two conductive
objects in the work area, the employer must bond all conductive
objects in the work area. This section of this appendix discusses
how to create a zone that minimizes differences in electric
potential between conductive objects in the work area.
The employer must use bonding cables to bond conductive objects,
except for metallic objects bonded through metal-to-metal contact.
The employer must ensure that metal-to-metal contacts are tight and
free of contamination, such as oxidation, that can increase the
impedance across the connection. For example, a bolted connection
between metal lattice tower members is acceptable if the connection
is tight and free of corrosion and other contamination. Figure 4
shows how to create an equipotential zone for metal lattice towers.
Wood poles are conductive objects. The poles can absorb moisture
and conduct electricity, particularly at distribution and
transmission voltages. Consequently, the employer must either: (1)
Provide a conductive platform, bonded to a grounding cable, on which
the worker stands or (2) use cluster bars to bond wood poles to the
grounding cable. The employer must ensure that employees install the
cluster bar below, and close to, the worker's feet. The inner
portion of the wood pole is more conductive than the outer shell, so
it is important that the cluster bar be in conductive contact with a
metal spike or nail that penetrates the wood to a depth greater than
or equal to the depth the worker's climbing gaffs will penetrate the
wood. For example, the employer could mount the cluster bar on a
bare pole ground wire fastened to the pole with nails or staples
that penetrate to the required depth. Alternatively, the employer
may temporarily nail a conductive strap to the pole and connect the
strap to the cluster bar. Figure 5 shows how to create an
equipotential zone for wood poles.
BILLING CODE 4510-26-P
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[GRAPHIC] [TIFF OMITTED] TR11AP14.032
[[Page 20684]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.033
BILLING CODE 4510-26-C
For underground systems, employers commonly install grounds at
the points of disconnection of the underground cables. These
grounding points are typically remote from the manhole or
underground vault where employees will be working on the cable.
Workers in contact with a cable grounded at a remote location can
experience hazardous potential differences if the cable becomes
energized or if a fault occurs on a different, but nearby, energized
cable. The fault current causes potential gradients in the earth,
and a potential difference will exist between the earth where the
worker is standing and the earth where the cable is grounded.
Consequently, to create an equipotential zone for the worker, the
employer must provide a means of connecting the deenergized cable to
ground at the worksite by having the worker stand on a conductive
mat bonded to the deenergized cable. If the cable is cut, the
employer must install a bond across the opening in the cable or
install one bond on each side of the opening to ensure that the
separate cable ends are at the same potential. The employer must
protect the worker from any hazardous differences in potential any
time there is no bond between the mat and the cable (for example,
before the worker installs the bonds).
3. Other safety-related considerations. To ensure that the
grounding system is safe and effective, the employer should also
consider the following factors: \18\
---------------------------------------------------------------------------
\18\ This appendix only discusses factors that relate to
ensuring an equipotential zone for employees. The employer must
consider other factors in selecting a grounding system that is
capable of conducting the maximum fault current that could flow at
the point of grounding for the time necessary to clear the fault, as
required by Sec. 1910.269(n)(4)(i). IEEE Std 1048-2003 contains
guidelines for selecting and installing grounding equipment that
will meet Sec. 1910.269(n)(4)(i).
---------------------------------------------------------------------------
[[Page 20685]]
i. Maintenance of grounding equipment. It is essential that the
employer properly maintain grounding equipment. Corrosion in the
connections between grounding cables and clamps and on the clamp
surface can increase the resistance of the cable, thereby increasing
potential differences. In addition, the surface to which a clamp
attaches, such as a conductor or tower member, must be clean and
free of corrosion and oxidation to ensure a low-resistance
connection. Cables must be free of damage that could reduce their
current-carrying capacity so that they can carry the full fault
current without failure. Each clamp must have a tight connection to
the cable to ensure a low resistance and to ensure that the clamp
does not separate from the cable during a fault.
ii. Grounding cable length and movement. The electromagnetic
forces on grounding cables during a fault increase with increasing
cable length. These forces can cause the cable to move violently
during a fault and can be high enough to damage the cable or clamps
and cause the cable to fail. In addition, flying cables can injure
workers. Consequently, cable lengths should be as short as possible,
and grounding cables that might carry high fault current should be
in positions where the cables will not injure workers during a
fault.
Appendix D to Sec. 1910.269--Methods of Inspecting and Testing Wood
Poles
I. Introduction
When employees are to perform work on a wood pole, it is
important to determine the condition of the pole before employees
climb it. The weight of the employee, the weight of equipment to be
installed, and other working stresses (such as the removal or
retensioning of conductors) can lead to the failure of a defective
pole or a pole that is not designed to handle the additional
stresses.\19\ For these reasons, it is essential that, before an
employee climbs a wood pole, the employer ascertain that the pole is
capable of sustaining the stresses of the work. The determination
that the pole is capable of sustaining these stresses includes an
inspection of the condition of the pole.
---------------------------------------------------------------------------
\19\ A properly guyed pole in good condition should, at a
minimum, be able to handle the weight of an employee climbing it.
---------------------------------------------------------------------------
If the employer finds the pole to be unsafe to climb or to work
from, the employer must secure the pole so that it does not fail
while an employee is on it. The employer can secure the pole by a
line truck boom, by ropes or guys, or by lashing a new pole
alongside it. If a new one is lashed alongside the defective pole,
employees should work from the new one.
II. Inspecting Wood Poles
A qualified employee should inspect wood poles for the following
conditions: \20\
---------------------------------------------------------------------------
\20\ The presence of any of these conditions is an indication
that the pole may not be safe to climb or to work from. The employee
performing the inspection must be qualified to make a determination
as to whether it is safe to perform the work without taking
additional precautions.
---------------------------------------------------------------------------
A. General condition. Buckling at the ground line or an unusual
angle with respect to the ground may indicate that the pole has
rotted or is broken.
B. Cracks. Horizontal cracks perpendicular to the grain of the
wood may weaken the pole. Vertical cracks, although not normally
considered to be a sign of a defective pole, can pose a hazard to
the climber, and the employee should keep his or her gaffs away from
them while climbing.
C. Holes. Hollow spots and woodpecker holes can reduce the
strength of a wood pole.
D. Shell rot and decay. Rotting and decay are cutout hazards and
possible indications of the age and internal condition of the pole.
E. Knots. One large knot or several smaller ones at the same
height on the pole may be evidence of a weak point on the pole.
F. Depth of setting. Evidence of the existence of a former
ground line substantially above the existing ground level may be an
indication that the pole is no longer buried to a sufficient depth.
G. Soil conditions. Soft, wet, or loose soil around the base of
the pole may indicate that the pole will not support any change in
stress.
H. Burn marks. Burning from transformer failures or conductor
faults could damage the pole so that it cannot withstand changes in
mechanical stress.
III. Testing Wood Poles
The following tests, which are from Sec. 1910.268(n)(3), are
acceptable methods of testing wood poles:
A. Hammer test. Rap the pole sharply with a hammer weighing
about 1.4 kg (3 pounds), starting near the ground line and
continuing upwards circumferentially around the pole to a height of
approximately 1.8 meters (6 feet). The hammer will produce a clear
sound and rebound sharply when striking sound wood. Decay pockets
will be indicated by a dull sound or a less pronounced hammer
rebound. Also, prod the pole as near the ground line as possible
using a pole prod or a screwdriver with a blade at least 127
millimeters (5 inches) long. If substantial decay is present, the
pole is unsafe.
B. Rocking test. Apply a horizontal force to the pole and
attempt to rock it back and forth in a direction perpendicular to
the line. Exercise caution to avoid causing power lines to swing
together. Apply the force to the pole either by pushing it with a
pike pole or pulling the pole with a rope. If the pole cracks during
the test, it is unsafe.
Appendix E to Sec. 1910.269--Protection From Flames and Electric Arcs
I. Introduction
Paragraph (l)(8) of Sec. 1910.269 addresses protecting
employees from flames and electric arcs. This paragraph requires
employers to: (1) Assess the workplace for flame and electric-arc
hazards (paragraph (l)(8)(i)); (2) estimate the available heat
energy from electric arcs to which employees would be exposed
(paragraph (l)(8)(ii)); (3) ensure that employees wear clothing that
will not melt, or ignite and continue to burn, when exposed to
flames or the estimated heat energy (paragraph (l)(8)(iii)); and (4)
ensure that employees wear flame-resistant clothing \21\ and
protective clothing and other protective equipment that has an arc
rating greater than or equal to the available heat energy under
certain conditions (paragraphs (l)(8)(iv) and (l)(8)(v)). This
appendix contains information to help employers estimate available
heat energy as required by Sec. 1910.269(l)(8)(ii), select
protective clothing and other protective equipment with an arc
rating suitable for the available heat energy as required by Sec.
1910.269(l)(8)(v), and ensure that employees do not wear flammable
clothing that could lead to burn injury as addressed by Sec. Sec.
1910.269(l)(8)(iii) and (l)(8)(iv).
---------------------------------------------------------------------------
\21\ Flame-resistant clothing includes clothing that is
inherently flame resistant and clothing chemically treated with a
flame retardant. (See ASTM F1506-10a, Standard Performance
Specification for Flame Resistant Textile Materials for Wearing
Apparel for Use by Electrical Workers Exposed to Momentary Electric
Arc and Related Thermal Hazards, and ASTM F1891-12 Standard
Specification for Arc and Flame Resistant Rainwear.)
---------------------------------------------------------------------------
II. Assessing the Workplace for Flame and Electric-Arc Hazards
Paragraph (l)(8)(i) of Sec. 1910.269 requires the employer to
assess the workplace to identify employees exposed to hazards from
flames or from electric arcs. This provision ensures that the
employer evaluates employee exposure to flames and electric arcs so
that employees who face such exposures receive the required
protection. The employer must conduct an assessment for each
employee who performs work on or near exposed, energized parts of
electric circuits.
A. Assessment Guidelines
Sources electric arcs. Consider possible sources of electric
arcs, including:
Energized circuit parts not guarded or insulated,
Switching devices that produce electric arcs in normal
operation,
Sliding parts that could fault during operation (for
example, rack-mounted circuit breakers), and
Energized electric equipment that could fail (for
example, electric equipment with damaged insulation or with evidence
of arcing or overheating).
Exposure to flames. Identify employees exposed to hazards from
flames. Factors to consider include:
The proximity of employees to open flames, and
For flammable material in the work area, whether there
is a reasonable likelihood that an electric arc or an open flame can
ignite the material.
Probability that an electric arc will occur. Identify employees
exposed to electric-arc hazards. The Occupational Safety and Health
Administration will consider an employee exposed to electric-arc
hazards if there is a reasonable likelihood that an electric arc
will occur in the employee's work area, in other words, if the
probability of such an event is higher than it is for the normal
operation of enclosed equipment. Factors to consider include:
For energized circuit parts not guarded or insulated,
whether conductive objects can
[[Page 20686]]
come too close to or fall onto the energized parts,
For exposed, energized circuit parts, whether the
employee is closer to the part than the minimum approach distance
established by the employer (as permitted by Sec.
1910.269(l)(3)(iii)).
Whether the operation of electric equipment with
sliding parts that could fault during operation is part of the
normal operation of the equipment or occurs during servicing or
maintenance, and
For energized electric equipment, whether there is
evidence of impending failure, such as evidence of arcing or
overheating.
B. Examples
Table 1 provides task-based examples of exposure assessments.
Table 1--Example Assessments for Various Tasks
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
Task Is employee exposed to flame or
electric-arc hazard?
----------------------------------------------------------------------------------------------------------------
Normal operation of enclosed equipment, The employer properly installs No.
such as closing or opening a switch. and maintains enclosed
equipment, and there is no
evidence of impending failure.
There is evidence of arcing or Yes.
overheating.
Parts of the equipment are Yes.
loose or sticking, or the
equipment otherwise exhibits
signs of lack of maintenance.
--------------------------------------------------------------------------
Servicing electric equipment, such as racking in a circuit breaker or Yes.
replacing a switch.
-----------------------------------------
Inspection of electric equipment with The employee is not holding No.
exposed energized parts. conductive objects and remains
outside the minimum approach
distance established by the
employer.
The employee is holding a Yes.
conductive object, such as a
flashlight, that could fall or
otherwise contact energized
parts (irrespective of whether
the employee maintains the
minimum approach distance).
The employee is closer than the Yes.
minimum approach distance
established by the employer
(for example, when wearing
rubber insulating gloves or
rubber insulating gloves and
sleeves).
---------------------------------------------------------------------------
Using open flames, for example, in wiping cable splice sleeves........... Yes.
----------------------------------------------------------------------------------------------------------------
III. Protection Against Burn Injury
A. Estimating Available Heat Energy
Calculation methods. Paragraph (l)(8)(ii) of Sec. 1910.269
provides that, for each employee exposed to an electric-arc hazard,
the employer must make a reasonable estimate of the heat energy to
which the employee would be exposed if an arc occurs. Table 2 lists
various methods of calculating values of available heat energy from
an electric circuit. The Occupational Safety and Health
Administration does not endorse any of these specific methods. Each
method requires the input of various parameters, such as fault
current, the expected length of the electric arc, the distance from
the arc to the employee, and the clearing time for the fault (that
is, the time the circuit protective devices take to open the circuit
and clear the fault). The employer can precisely determine some of
these parameters, such as the fault current and the clearing time,
for a given system. The employer will need to estimate other
parameters, such as the length of the arc and the distance between
the arc and the employee, because such parameters vary widely.
Table 2--Methods of Calculating Incident Heat Energy From an Electric
Arc
------------------------------------------------------------------------
-------------------------------------------------------------------------
1. Standard for Electrical Safety Requirements for Employee Workplaces,
NFPA 70E-2012, Annex D, ``Sample Calculation of Flash Protection
Boundary.''
2. Doughty, T.E., Neal, T.E., and Floyd II, H.L., ``Predicting Incident
Energy to Better Manage the Electric Arc Hazard on 600 V Power
Distribution Systems,'' Record of Conference Papers IEEE IAS 45th
Annual Petroleum and Chemical Industry Conference, September 28-30,
1998.
3. Guide for Performing Arc-Flash Hazard Calculations, IEEE Std 1584-
2002, 1584a-2004 (Amendment 1 to IEEE Std 1584-2002), and 1584b-2011
(Amendment 2: Changes to Clause 4 of IEEE Std 1584-2002).*
4. ARCPRO, a commercially available software program developed by
Kinectrics, Toronto, ON, CA.
------------------------------------------------------------------------
* This appendix refers to IEEE Std 1584-2002 with both amendments as
IEEE Std 1584b-2011.
The amount of heat energy calculated by any of the methods is
approximately inversely proportional to the square of the distance
between the employee and the arc. In other words, if the employee is
very close to the arc, the heat energy is very high; but if the
employee is just a few more centimeters away, the heat energy drops
substantially. Thus, estimating the distance from the arc to the
employee is key to protecting employees.
The employer must select a method of estimating incident heat
energy that provides a reasonable estimate of incident heat energy
for the exposure involved. Table 3 shows which methods provide
reasonable estimates for various exposures.
[[Page 20687]]
Table 3--Selecting a Reasonable Incident-Energy Calculation Method \1\
--------------------------------------------------------------------------------------------------------------------------------------------------------
600 V and Less \2\ 601 V to 15 kV \2\ More than 15 kV
Incident-energy calculation -----------------------------------------------------------------------------------------------------------------------
method 1[Phi] 3[Phi]a 3[Phi]b 1[Phi] 3[Phi]a 3[Phi]b 1[Phi] 3[Phi]a 3[Phi]b
--------------------------------------------------------------------------------------------------------------------------------------------------------
NFPA 70E-2012 Annex D (Lee Y-C Y N Y-C Y-C N N \3\ N \3\ N \3\
equation).
Doughty, Neal, and Floyd........ Y-C Y Y N N N N N N
IEEE Std 1584b-2011............. Y Y Y Y Y Y N N N
ARCPRO.......................... Y N N Y N N Y Y \4\ Y \4\
--------------------------------------------------------------------------------------------------------------------------------------------------------
Key:
1[Phi]: Single-phase arc in open air.
3[Phi]a: Three-phase arc in open air.
3[Phi]b: Three-phase arc in an enclosure (box).
Y: Acceptable; produces a reasonable estimate of incident heat energy from this type of electric arc.
N: Not acceptable; does not produce a reasonable estimate of incident heat energy from this type of electric arc.
Y-C: Acceptable; produces a reasonable, but conservative, estimate of incident heat energy from this type of electric arc.
Notes:
\1\ Although the Occupational Safety and Health Administration will consider these methods reasonable for enforcement purposes when employers use the
methods in accordance with this table, employers should be aware that the listed methods do not necessarily result in estimates that will provide full
protection from internal faults in transformers and similar equipment or from arcs in underground manholes or vaults.
\2\ At these voltages, the presumption is that the arc is three-phase unless the employer can demonstrate that only one phase is present or that the
spacing of the phases is sufficient to prevent a multiphase arc from occurring.
\3\ Although the Occupational Safety and Health Administration will consider this method acceptable for purposes of assessing whether incident energy
exceeds 2.0 cal/cm\2\, the results at voltages of more than 15 kilovolts are extremely conservative and unrealistic.
\4\ The Occupational Safety and Health Administration will deem the results of this method reasonable when the employer adjusts them using the
conversion factors for three-phase arcs in open air or in an enclosure, as indicated in the program's instructions.
Selecting a reasonable distance from the employee to the arc. In
estimating available heat energy, the employer must make some
reasonable assumptions about how far the employee will be from the
electric arc. Table 4 lists reasonable distances from the employee
to the electric arc. The distances in Table 4 are consistent with
national consensus standards, such as the Institute of Electrical
and Electronic Engineers' National Electrical Safety Code, ANSI/IEEE
C2-2012, and IEEE Guide for Performing Arc-Flash Hazard
Calculations, IEEE Std 1584b-2011. The employer is free to use other
reasonable distances, but must consider equipment enclosure size and
the working distance to the employee in selecting a distance from
the employee to the arc. The Occupational Safety and Health
Administration will consider a distance reasonable when the employer
bases it on equipment size and working distance.
Table 4--Selecting a Reasonable Distance From the Employee to the Electric Arc
----------------------------------------------------------------------------------------------------------------
Single-phase arc mm Three-phase arc mm
Class of equipment (inches) (inches)
----------------------------------------------------------------------------------------------------------------
Cable......................................................... * NA 455 (18)
Low voltage MCCs and panelboards.............................. NA 455 (18)
Low-voltage switchgear........................................ NA 610 (24)
5-kV switchgear............................................... NA 910 (36)
15-kV switchgear.............................................. NA 910 (36)
Single conductors in air (up to 46 kilovolts), work with 380 (15) NA
rubber insulating gloves.....................................
Single conductors in air, work with live-line tools and live- MAD - (2 x kV x 2.54) NA
line barehand work........................................... (MAD - (2 x kV /10))
[dagger]
----------------------------------------------------------------------------------------------------------------
* NA = not applicable.
[dagger] The terms in this equation are:
MAD = The applicable minimum approach distance, and
kV = The system voltage in kilovolts.
Selecting a reasonable arc gap. For a single-phase arc in air,
the electric arc will almost always occur when an energized
conductor approaches too close to ground. Thus, an employer can
determine the arc gap, or arc length, for these exposures by the
dielectric strength of air and the voltage on the line. The
dielectric strength of air is approximately 10 kilovolts for every
25.4 millimeters (1 inch). For example, at 50 kilovolts, the arc gap
would be 50 / 10 x 25.4 (or 50 x 2.54), which equals 127 millimeters
(5 inches).
For three-phase arcs in open air and in enclosures, the arc gap
will generally be dependent on the spacing between parts energized
at different electrical potentials. Documents such as IEEE Std
1584b-2011 provide information on these distances. Employers may
select a reasonable arc gap from Table 5, or they may select any
other reasonable arc gap based on sparkover distance or on the
spacing between (1) live parts at different potentials or (2) live
parts and grounded parts (for example, bus or conductor spacings in
equipment). In any event, the employer must use an estimate that
reasonably resembles the actual exposures faced by the employee.
Table 5--Selecting a Reasonable Arc Gap
----------------------------------------------------------------------------------------------------------------
Class of equipment Single-phase arc mm (inches) Three-phase arc mm \1\ (inches)
----------------------------------------------------------------------------------------------------------------
Cable............................ NA \2\................................ 13 (0.5).
Low voltage MCCs and panelboards. NA.................................... 25 (1.0).
Low-voltage switchgear........... NA.................................... 32 (1.25).
5-kV switchgear.................. NA.................................... 104 (4.0).
15-kV switchgear................. NA.................................... 152 (6.0).
[[Page 20688]]
Single conductors in air, 15 kV 51 (2.0).............................. Phase conductor spacing.
and less..
Single conductor in air, more Voltage in kV x 2.54.................. Phase conductor spacing.
than 15 kV. (Voltage in kV x 0.1), but no less
than 51 mm (2 inches).
----------------------------------------------------------------------------------------------------------------
\1\ Source: IEEE Std 1584b-2011.
\2\ NA = not applicable.
Making estimates over multiple system areas. The employer need
not estimate the heat-energy exposure for every job task performed
by each employee. Paragraph (l)(8)(ii) of Sec. 1910.269 permits the
employer to make broad estimates that cover multiple system areas
provided that: (1) The employer uses reasonable assumptions about
the energy-exposure distribution throughout the system, and (2) the
estimates represent the maximum exposure for those areas. For
example, the employer can use the maximum fault current and clearing
time to cover several system areas at once.
Incident heat energy for single-phase-to-ground exposures. Table
6 and Table 7 provide incident heat energy levels for open-air,
phase-to-ground electric-arc exposures typical for overhead
systems.\22\ Table 6 presents estimates of available energy for
employees using rubber insulating gloves to perform work on overhead
systems operating at 4 to 46 kilovolts. The table assumes that the
employee will be 380 millimeters (15 inches) from the electric arc,
which is a reasonable estimate for rubber insulating glove work.
Table 6 also assumes that the arc length equals the sparkover
distance for the maximum transient overvoltage of each voltage
range.\23\ To use the table, an employer would use the voltage,
maximum fault current, and maximum clearing time for a system area
and, using the appropriate voltage range and fault-current and
clearing-time values corresponding to the next higher values listed
in the table, select the appropriate heat energy (4, 5, 8, or 12
cal/cm\2\) from the table. For example, an employer might have a
12,470-volt power line supplying a system area. The power line can
supply a maximum fault current of 8 kiloamperes with a maximum
clearing time of 10 cycles. For rubber glove work, this system falls
in the 4.0-to-15.0-kilovolt range; the next-higher fault current is
10 kA (the second row in that voltage range); and the clearing time
is under 18 cycles (the first column to the right of the fault
current column). Thus, the available heat energy for this part of
the system will be 4 cal/cm\2\ or less (from the column heading),
and the employer could select protection with a 5-cal/cm\2\ rating
to meet Sec. 1910.269(l)(8)(v). Alternatively, an employer could
select a base incident-energy value and ensure that the clearing
times for each voltage range and fault current listed in the table
do not exceed the corresponding clearing time specified in the
table. For example, an employer that provides employees with arc-
flash protective equipment rated at 8 cal/cm\2\ can use the table to
determine if any system area exceeds 8 cal/cm\2\ by checking the
clearing time for the highest fault current for each voltage range
and ensuring that the clearing times do not exceed the values
specified in the 8-cal/cm\2\ column in the table.
---------------------------------------------------------------------------
\22\ The Occupational Safety and Health Administration used
metric values to calculate the clearing times in Table 6 and Table
7. An employer may use English units to calculate clearing times
instead even though the results will differ slightly.
\23\ The Occupational Safety and Health Administration based
this assumption, which is more conservative than the arc length
specified in Table 5, on Table 410-2 of the 2012 NESC.
---------------------------------------------------------------------------
Table 7 presents similar estimates for employees using live-line
tools to perform work on overhead systems operating at voltages of 4
to 800 kilovolts. The table assumes that the arc length will be
equal to the sparkover distance \24\ and that the employee will be a
distance from the arc equal to the minimum approach distance minus
twice the sparkover distance.
---------------------------------------------------------------------------
\24\ The dielectric strength of air is about 10 kilovolts for
every 25.4 millimeters (1 inch). Thus, the employer can estimate the
arc length in millimeters to be the phase-to-ground voltage in
kilovolts multiplied by 2.54 (or voltage (in kilovolts) x 2.54).
---------------------------------------------------------------------------
The employer will need to use other methods for estimating
available heat energy in situations not addressed by Table 6 or
Table 7. The calculation methods listed in Table 2 and the guidance
provided in Table 3 will help employers do this. For example,
employers can use IEEE Std 1584b-2011 to estimate the available heat
energy (and to select appropriate protective equipment) for many
specific conditions, including lower-voltage, phase-to-phase arc,
and enclosed arc exposures.
Table 6--Incident Heat Energy for Various Fault Currents, Clearing Times, and Voltages of 4.0 to 46.0 kV: Rubber
Insulating Glove Exposures Involving Phase-to-Ground Arcs in Open Air Only * [dagger] [Dagger]
----------------------------------------------------------------------------------------------------------------
Maximum clearing time (cycles)
Voltage range (kV) ** Fault current ---------------------------------------------------------------
(kA) 4 cal/cm\2\ 5 cal/cm\2\ 8 cal/cm\2\ 12 cal/cm\2\
----------------------------------------------------------------------------------------------------------------
4.0 to 15.0..................... 5 46 58 92 138
10 18 22 36 54
15 10 12 20 30
20 6 8 13 19
15.1 to 25.0.................... 5 28 34 55 83
10 11 14 23 34
15 7 8 13 20
20 4 5 9 13
25.1 to 36.0.................... 5 21 26 42 62
10 9 11 18 26
15 5 6 10 16
20 4 4 7 11
36.1 to 46.0.................... 5 16 20 32 48
10 7 9 14 21
15 4 5 8 13
[[Page 20689]]
20 3 4 6 9
----------------------------------------------------------------------------------------------------------------
Notes:* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or
enclosed arcs (arc in a box).
[dagger] The table assumes that the employee will be 380 mm (15 in.) from the electric arc. The table also
assumes the arc length to be the sparkover distance for the maximum transient overvoltage of each voltage
range (see Appendix B to Sec. 1910.269), as follows:
4.0 to 15.0 kV 51 mm (2 in.)
15.1 to 25.0 kV 102 mm (4 in.)
25.1 to 36.0 kV 152 mm (6 in.)
36.1 to 46.0 kV 229 mm (9 in.)
[Dagger]The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO
method listed in Table 2.
** The voltage range is the phase-to-phase system voltage.
Table 7--Incident Heat Energy for Various Fault Currents, Clearing Times, and Voltages: Live-Line Tool Exposures
Involving Phase-to-Ground Arcs in Open Air Only * [dagger] [Dagger]
----------------------------------------------------------------------------------------------------------------
Maximum clearing time (cycles)
Voltage range (kV) ** Fault current ---------------------------------------------------------------
(kA) 4 cal/cm\2\ 5 cal/cm\2\ 8 cal/cm\2\ 12 cal/cm\2\
----------------------------------------------------------------------------------------------------------------
4.0 to 15.0..................... 5 197 246 394 591
10 73 92 147 220
15 39 49 78 117
20 24 31 49 73
15.1 to 25.0.................... 5 197 246 394 591
10 75 94 150 225
15 41 51 82 122
20 26 33 52 78
25.1 to 36.0.................... 5 138 172 275 413
10 53 66 106 159
15 30 37 59 89
20 19 24 38 58
36.1 to 46.0.................... 5 129 161 257 386
10 51 64 102 154
15 29 36 58 87
20 19 24 38 57
46.1 to 72.5.................... 20 18 23 36 55
30 10 13 20 30
40 6 8 13 19
50 4 6 9 13
72.6 to 121.0................... 20 10 12 20 30
30 6 7 11 17
40 4 5 7 11
50 3 3 5 8
121.1 to 145.0.................. 20 12 15 24 35
30 7 9 15 22
40 5 6 10 15
50 4 5 8 11
145.1 to 169.0.................. 20 12 15 24 36
30 7 9 15 22
40 5 7 10 16
50 4 5 8 12
169.1 to 242.0.................. 20 13 17 27 40
30 8 10 17 25
40 6 7 12 17
50 4 5 9 13
242.1 to 362.0.................. 20 25 32 51 76
30 16 19 31 47
40 11 14 22 33
50 8 10 16 25
362.1 to 420.0.................. 20 12 15 25 37
30 8 10 15 23
40 5 7 11 16
50 4 5 8 12
420.1 to 550.0.................. 20 23 29 47 70
30 14 18 29 43
40 10 13 20 30
50 8 9 15 23
550.1 to 800.0.................. 20 25 31 50 75
30 15 19 31 46
40 11 13 21 32
[[Page 20690]]
50 8 10 16 24
----------------------------------------------------------------------------------------------------------------
Notes:
* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or
enclosed arcs (arc in a box).
[dagger] The table assumes the arc length to be the sparkover distance for the maximum phase-to-ground voltage
of each voltage range (see Appendix B to this section). The table also assumes that the employee will be the
minimum approach distance minus twice the arc length from the electric arc.
[Dagger] The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO
method listed in Table 2.
For voltages of more than 72.6 kV, employers may use this table only when the minimum approach
distance established under Sec. 1910.269(l)(3)(i) is greater than or equal to the following values:
72.6 to 121.0 kV 1.02 m.
121.1 to 145.0 kV 1.16 m.
145.1 to 169.0 kV 1.30 m.
169.1 to 242.0 kV 1.72 m.
242.1 to 362.0 kV 2.76 m.
362.1 to 420.0 kV 2.50 m.
420.1 to 550.0 kV 3.62 m.
550.1 to 800.0 kV 4.83 m.
** The voltage range is the phase-to-phase system voltage.
B. Selecting Protective Clothing and Other Protective Equipment
Paragraph (l)(8)(v) of Sec. 1910.269 requires employers, in
certain situations, to select protective clothing and other
protective equipment with an arc rating that is greater than or
equal to the incident heat energy estimated under Sec.
1910.269(l)(8)(ii). Based on laboratory testing required by ASTM
F1506-10a, the expectation is that protective clothing with an arc
rating equal to the estimated incident heat energy will be capable
of preventing second-degree burn injury to an employee exposed to
that incident heat energy from an electric arc. Note that actual
electric-arc exposures may be more or less severe than the estimated
value because of factors such as arc movement, arc length, arcing
from reclosing of the system, secondary fires or explosions, and
weather conditions. Additionally, for arc rating based on the
fabric's arc thermal performance value \25\ (ATPV), a worker exposed
to incident energy at the arc rating has a 50-percent chance of just
barely receiving a second-degree burn. Therefore, it is possible
(although not likely) that an employee will sustain a second-degree
(or worse) burn wearing clothing conforming to Sec.
1910.269(l)(8)(v) under certain circumstances. However, reasonable
employer estimates and maintaining appropriate minimum approach
distances for employees should limit burns to relatively small burns
that just barely extend beyond the epidermis (that is, just barely a
second-degree burn). Consequently, protective clothing and other
protective equipment meeting Sec. 1910.269(l)(8)(v) will provide an
appropriate degree of protection for an employee exposed to
electric-arc hazards.
---------------------------------------------------------------------------
\25\ ASTM F1506-10a defines ``arc thermal performance value'' as
``the incident energy on a material or a multilayer system of
materials that results in a 50% probability that sufficient heat
transfer through the tested specimen is predicted to cause the onset
of a second-degree skin burn injury based on the Stoll [footnote]
curve, cal/cm\2\.'' The footnote to this definition reads: ``Derived
from: Stoll, A. M., and Chianta, M. A., `Method and Rating System
for Evaluations of Thermal Protection,' Aerospace Medicine, Vol 40,
1969, pp. 1232-1238 and Stoll, A. M., and Chianta, M. A., `Heat
Transfer through Fabrics as Related to Thermal Injury,'
Transactions--New York Academy of Sciences, Vol 33(7), Nov. 1971,
pp. 649-670.''
---------------------------------------------------------------------------
Paragraph (l)(8)(v) of Sec. 1910.269 does not require arc-rated
protection for exposures of 2 cal/cm\2\ or less. Untreated cotton
clothing will reduce a 2-cal/cm\2\ exposure below the 1.2- to 1.5-
cal/cm\2\ level necessary to cause burn injury, and this material
should not ignite at such low heat energy levels. Although Sec.
1910.269(l)(8)(v) does not require clothing to have an arc rating
when exposures are 2 cal/cm\2\ or less, Sec. 1910.269(l)(8)(iv)
requires the outer layer of clothing to be flame resistant under
certain conditions, even when the estimated incident heat energy is
less than 2 cal/cm\2\, as discussed later in this appendix.
Additionally, it is especially important to ensure that employees do
not wear undergarments made from fabrics listed in the note to Sec.
1910.269(l)(8)(iii) even when the outer layer is flame resistant or
arc rated. These fabrics can melt or ignite easily when an electric
arc occurs. Logos and name tags made from non-flame-resistant
material can adversely affect the arc rating or the flame-resistant
characteristics of arc-rated or flame-resistant clothing. Such logos
and name tags may violate Sec. 1910.269(l)(8)(iii), (l)(8)(iv), or
(l)(8)(v).
Paragraph (l)(8)(v) of Sec. 1910.269 requires that arc-rated
protection cover the employee's entire body, with limited exceptions
for the employee's hands, feet, face, and head. Paragraph
(l)(8)(v)(A) of Sec. 1910.269 provides that arc-rated protection is
not necessary for the employee's hands under the following
conditions:
For any estimated incident heat energy. When the employee is wearing
rubber insulating gloves with
protectors.
If the estimated incident heat energy When the employee is wearing
does not exceed 14 cal/cm\2\. heavy-duty leather work gloves
with a weight of at least 407
gm/m\2\ (12 oz/yd\2\).
Paragraph (l)(8)(v)(B) of Sec. 1910.269 provides that arc-rated
protection is not necessary for the employee's feet when the
employee is wearing heavy-duty work shoes or boots. Finally, Sec.
1910.269(l)(8)(v)(C), (l)(8)(v)(D), and (l)(8)(v)(E) require arc-
rated head and face protection as follows:
----------------------------------------------------------------------------------------------------------------
Minimum head and face protection
-------------------------------------------------------------------------------
Arc-rated
Exposure faceshield with a Arc-rated hood or faceshield with
None * minimum rating of balaclava
8 cal/cm\2\*
----------------------------------------------------------------------------------------------------------------
Single-phase, open air.......... 2-8 cal/cm\2\...... 9-12 cal/cm\2\..... 13 cal/cm\2\ or higher [dagger].
[[Page 20691]]
Three-phase..................... 2-4 cal/cm\2\...... 5-8 cal/cm\2\...... 9 cal/cm\2\ or higher [Dagger].
----------------------------------------------------------------------------------------------------------------
* These ranges assume that employees are wearing hardhats meeting the specifications in Sec. 1910.135 or Sec.
1926.100(b)(2), as applicable.
[dagger] The arc rating must be a minimum of 4 cal/cm\2\ less than the estimated incident energy. Note that Sec.
1910.269(l)(8)(v)(E) permits this type of head and face protection, with a minimum arc rating of 4 cal/cm\2\
less than the estimated incident energy, at any incident energy level.
[Dagger] Note that Sec. 1910.269(l)(8)(v) permits this type of head and face protection at any incident energy
level.
IV. Protection Against Ignition
Paragraph (l)(8)(iii) of Sec. 1910.269 prohibits clothing that
could melt onto an employee's skin or that could ignite and continue
to burn when exposed to flames or to the available heat energy
estimated by the employer under Sec. 1910.269(l)(8)(ii). Meltable
fabrics, such as acetate, nylon, polyester, and polypropylene, even
in blends, must be avoided. When these fibers melt, they can adhere
to the skin, thereby transferring heat rapidly, exacerbating burns,
and complicating treatment. These outcomes can result even if the
meltable fabric is not directly next to the skin. The remainder of
this section focuses on the prevention of ignition.
Paragraph (l)(8)(v) of Sec. 1910.269 generally requires
protective clothing and other protective equipment with an arc
rating greater than or equal to the employer's estimate of available
heat energy. As explained earlier in this appendix, untreated cotton
is usually acceptable for exposures of 2 cal/cm\2\ or less.\26\ If
the exposure is greater than that, the employee generally must wear
flame-resistant clothing with a suitable arc rating in accordance
with Sec. 1910.269(l)(8)(iv) and (l)(8)(v). However, even if an
employee is wearing a layer of flame-resistant clothing, there are
circumstances under which flammable layers of clothing would be
uncovered, and an electric arc could ignite them. For example,
clothing ignition is possible if the employee is wearing flammable
clothing under the flame-resistant clothing and the underlayer is
uncovered because of an opening in the flame-resistant clothing.
Thus, for purposes of Sec. 1910.269(l)(8)(iii), it is important for
the employer to consider the possibility of clothing ignition even
when an employee is wearing flame-resistant clothing with a suitable
arc rating.
---------------------------------------------------------------------------
\26\ See Sec. 1910.269(l)(8)(iv)(A), (l)(8)(iv)(B), and
(l)(8)(iv)(C) for conditions under which employees must wear flame-
resistant clothing as the outer layer of clothing even when the
incident heat energy does not exceed 2 cal/cm\2\.
---------------------------------------------------------------------------
Under Sec. 1910.269(l)(8)(iii), employees may not wear
flammable clothing in conjunction with flame-resistant clothing if
the flammable clothing poses an ignition hazard.\27\ Although outer
flame-resistant layers may not have openings that expose flammable
inner layers, when an outer flame-resistant layer would be unable to
resist breakopen,\28\ the next (inner) layer must be flame-resistant
if it could ignite.
---------------------------------------------------------------------------
\27\ Paragraph (l)(8)(iii) of Sec. 1910.269 prohibits clothing
that could ignite and continue to burn when exposed to the heat
energy estimated under paragraph (l)(8)(ii) of that section.
\28\ Breakopen occurs when a hole, tear, or crack develops in
the exposed fabric such that the fabric no longer effectively blocks
incident heat energy.
---------------------------------------------------------------------------
Non-flame-resistant clothing can ignite even when the heat
energy from an electric arc is insufficient to ignite the clothing.
For example, nearby flames can ignite an employee's clothing; and,
even in the absence of flames, electric arcs pose ignition hazards
beyond the hazard of ignition from incident energy under certain
conditions. In addition to requiring flame-resistant clothing when
the estimated incident energy exceeds 2.0 cal/cm\2\, Sec.
1910.269(l)(8)(iv) requires flame-resistant clothing when: The
employee is exposed to contact with energized circuit parts
operating at more than 600 volts (Sec. 1910.269(l)(8)(iv)(A)), an
electric arc could ignite flammable material in the work area that,
in turn, could ignite the employee's clothing (Sec.
1910.269(l)(8)(iv)(B)), and molten metal or electric arcs from
faulted conductors in the work area could ignite the employee's
clothing (Sec. 1910.269(l)(8)(iv)(C)). For example, grounding
conductors can become a source of heat energy if they cannot carry
fault current without failure. The employer must consider these
possible sources of electric arcs \29\ in determining whether the
employee's clothing could ignite under Sec. 1910.269(l)(8)(iv)(C).
---------------------------------------------------------------------------
\29\ Static wires and pole grounds are examples of grounding
conductors that might not be capable of carrying fault current
without failure. Grounds that can carry the maximum available fault
current are not a concern, and employers need not consider such
grounds a possible electric arc source.
---------------------------------------------------------------------------
Appendix F to Sec. 1910.269--Work-Positioning Equipment Inspection
Guidelines
I. Body Belts
Inspect body belts to ensure that:
A. The hardware has no cracks, nicks, distortion, or corrosion;
B. No loose or worn rivets are present;
C. The waist strap has no loose grommets;
D. The fastening straps are not 100-percent leather; and
E. No worn materials that could affect the safety of the user
are present.
II. Positioning Straps
Inspect positioning straps to ensure that:
A. The warning center of the strap material is not exposed;
B. No cuts, burns, extra holes, or fraying of strap material is
present;
C. Rivets are properly secured;
D. Straps are not 100-percent leather; and
E. Snaphooks do not have cracks, burns, or corrosion.
III. Climbers
Inspect pole and tree climbers to ensure that:
A. Gaffs are at least as long as the manufacturer's recommended
minimums (generally 32 and 51 millimeters (1.25 and 2.0 inches) for
pole and tree climbers, respectively, measured on the underside of
the gaff);
Note: Gauges are available to assist in determining whether
gaffs are long enough and shaped to easily penetrate poles or trees.
B. Gaffs and leg irons are not fractured or cracked;
C. Stirrups and leg irons are free of excessive wear;
D. Gaffs are not loose;
E. Gaffs are free of deformation that could adversely affect
use;
F. Gaffs are properly sharpened; and
G. There are no broken straps or buckles.
Appendix G to Sec. 1910.269--Reference Documents
The references contained in this appendix provide information
that can be helpful in understanding and complying with the
requirements contained in Sec. 1910.269. The national consensus
standards referenced in this appendix contain detailed
specifications that employers may follow in complying with the more
performance-based requirements of Sec. 1910.269. Except as
specifically noted in Sec. 1910.269, however, the Occupational
Safety and Health Administration will not necessarily deem
compliance with the national consensus standards to be compliance
with the provisions of Sec. 1910.269.
ANSI/SIA A92.2-2009, American National Standard for Vehicle-Mounted
Elevating and Rotating Aerial Devices.
ANSI Z133-2012, American National Standard Safety Requirements for
Arboricultural Operations--Pruning, Trimming, Repairing,
Maintaining, and Removing Trees, and Cutting Brush.
ANSI/IEEE Std 935-1989, IEEE Guide on Terminology for Tools and
Equipment to Be Used in Live Line Working.
ASME B20.1-2012, Safety Standard for Conveyors and Related
Equipment.
ASTM D120-09, Standard Specification for Rubber Insulating Gloves.
ASTM D149-09 (2013), Standard Test Method for Dielectric Breakdown
Voltage and Dielectric Strength of Solid Electrical Insulating
Materials at Commercial Power Frequencies.
ASTM D178-01 (2010), Standard Specification for Rubber Insulating
Matting.
ASTM D1048-12, Standard Specification for Rubber Insulating
Blankets.
[[Page 20692]]
ASTM D1049-98 (2010), Standard Specification for Rubber Insulating
Covers.
ASTM D1050-05 (2011), Standard Specification for Rubber Insulating
Line Hose.
ASTM D1051-08, Standard Specification for Rubber Insulating Sleeves.
ASTM F478-09, Standard Specification for In-Service Care of
Insulating Line Hose and Covers.
ASTM F479-06 (2011), Standard Specification for In-Service Care of
Insulating Blankets.
ASTM F496-08, Standard Specification for In-Service Care of
Insulating Gloves and Sleeves.
ASTM F711-02 (2007), Standard Specification for Fiberglass-
Reinforced Plastic (FRP) Rod and Tube Used in Live Line Tools.
ASTM F712-06 (2011), Standard Test Methods and Specifications for
Electrically Insulating Plastic Guard Equipment for Protection of
Workers.
ASTM F819-10, Standard Terminology Relating to Electrical Protective
Equipment for Workers.
ASTM F855-09, Standard Specifications for Temporary Protective
Grounds to Be Used on De-energized Electric Power Lines and
Equipment.
ASTM F887-12\e1\, Standard Specifications for Personal Climbing
Equipment.
ASTM F914/F914M-10, Standard Test Method for Acoustic Emission for
Aerial Personnel Devices Without Supplemental Load Handling
Attachments.
ASTM F1116-03 (2008), Standard Test Method for Determining
Dielectric Strength of Dielectric Footwear.
ASTM F1117-03 (2008), Standard Specification for Dielectric
Footwear.
ASTM F1236-96 (2012), Standard Guide for Visual Inspection of
Electrical Protective Rubber Products.
ASTM F1430/F1430M-10, Standard Test Method for Acoustic Emission
Testing of Insulated and Non-Insulated Aerial Personnel Devices with
Supplemental Load Handling Attachments.
ASTM F1505-10, Standard Specification for Insulated and Insulating
Hand Tools.
ASTM F1506-10a, Standard Performance Specification for Flame
Resistant and Arc Rated Textile Materials for Wearing Apparel for
Use by Electrical Workers Exposed to Momentary Electric Arc and
Related Thermal Hazards.
ASTM F1564-13, Standard Specification for Structure-Mounted
Insulating Work Platforms for Electrical Workers.
ASTM F1701-12, Standard Specification for Unused Polypropylene Rope
with Special Electrical Properties.
ASTM F1742-03 (2011), Standard Specification for PVC Insulating
Sheeting.
ASTM F1796-09, Standard Specification for High Voltage Detectors--
Part 1 Capacitive Type to be Used for Voltages Exceeding 600 Volts
AC.
ASTM F1797-09[egr]\1\, Standard Test Method for Acoustic Emission
Testing of Insulated and Non-Insulated Digger Derricks.
ASTM F1825-03 (2007), Standard Specification for Clampstick Type
Live Line Tools.
ASTM F1826-00 (2011), Standard Specification for Live Line and
Measuring Telescoping Tools.
ASTM F1891-12, Standard Specification for Arc and Flame Resistant
Rainwear.
ASTM F1958/F1958M-12, Standard Test Method for Determining the
Ignitability of Non-flame-Resistant Materials for Clothing by
Electric Arc Exposure Method Using Mannequins.
ASTM F1959/F1959M-12, Standard Test Method for Determining the Arc
Rating of Materials for Clothing.
IEEE Stds 4-1995, 4a-2001 (Amendment to IEEE Standard Techniques for
High-Voltage Testing), IEEE Standard Techniques for High-Voltage
Testing.
IEEE Std 62-1995, IEEE Guide for Diagnostic Field Testing of
Electric Power Apparatus--Part 1: Oil Filled Power Transformers,
Regulators, and Reactors.
IEEE Std 80-2000, Guide for Safety in AC Substation Grounding.
IEEE Std 100-2000, The Authoritative Dictionary of IEEE Standards
Terms Seventh Edition.
IEEE Std 516-2009, IEEE Guide for Maintenance Methods on Energized
Power Lines.
IEEE Std 524-2003, IEEE Guide to the Installation of Overhead
Transmission Line Conductors .
IEEE Std 957-2005, IEEE Guide for Cleaning Insulators.
IEEE Std 1048-2003, IEEE Guide for Protective Grounding of Power
Lines.
IEEE Std 1067-2005, IEEE Guide for In-Service Use, Care,
Maintenance, and Testing of Conductive Clothing for Use on Voltages
up to 765 kV AC and 750 kV DC.
IEEE Std 1307-2004, IEEE Standard for Fall Protection for Utility
Work.
IEEE Stds 1584-2002, 1584a-2004 (Amendment 1 to IEEE Std 1584-2002),
and 1584b-2011 (Amendment 2: Changes to Clause 4 of IEEE Std 1584-
2002), IEEE Guide for Performing Arc-Flash Hazard Calculations.
IEEE C2-2012, National Electrical Safety Code.
NFPA 70E-2012, Standard for Electrical Safety in the Workplace.
Subpart S--Electrical
0
7. Revise the authority citation for Subpart S of part 1910 to read as
follows:
Authority: 29 U.S.C. 653, 655, 657; Secretary of Labor's Order
No. 8-76 (41 FR 25059), 1-90 (55 FR 9033), 5-2002 (67 FR 65008), 5-
2007 (72 FR 31160), or 1-2012 (77 FR 3912), as applicable; and 29
CFR Part 1911.
0
8. In Sec. 1910.331(c)(1), revise the headings to Notes 1 and 2 and
revise Note 3 to read as follows:
Sec. 1910.331 Scope.
* * * * *
(c) * * *
(1) * * *
Note 1 to paragraph (c)(1): * * *
Note 2 to paragraph (c)(1): * * *
Note 3 to paragraph (c)(1): Work on or directly associated with
generation, transmission, or distribution installations includes:
(1) Work performed directly on such installations, such as
repairing overhead or underground distribution lines or repairing a
feed-water pump for the boiler in a generating plant.
(2) Work directly associated with such installations, such as line-
clearance tree trimming and replacing utility poles (see the definition
of ``line-clearance tree trimming'' in Sec. 1910.269(x)).
(3) Work on electric utilization circuits in a generating plant
provided that:
(A) Such circuits are commingled with installations of power
generation equipment or circuits, and
(B) The generation equipment or circuits present greater electrical
hazards than those posed by the utilization equipment or circuits (such
as exposure to higher voltages or lack of overcurrent protection).
This work is covered by Sec. 1910.269 of this part.
Sec. 1910.399 [Amended]
0
9. Remove the definition of ``line-clearance tree trimming'' from Sec.
1910.399.
PART 1926--[AMENDED]
Subpart A--General
0
10. The authority citation for Subpart A of part 1926 is revised to
read as follows:
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C. 653, 655, 657;
Secretary of Labor's Order No. 12-71 (36 FR 8754), 8-76 (41 FR
25059), 9-83 (48 FR 35736), 1-90 (55 FR 9033), 6-96 (62 FR 111), 3-
2000 (65 FR 50017), 5-2002 (67 FR 65008), or 5-2007 (72 FR 31160),
5-2007 (72 FR 31160), 4-2010 (75 FR 55355), or 1-2012 (77 FR 3912),
as applicable; and 29 CFR Part 1911.
0
11. In Sec. 1926.6, remove and reserve paragraphs (h)(17), (h)(18),
(h)(19), (h)(20), (h)(21), (h)(22), and (j)(2).
Sec. 1926.6 Incorporation by reference.
* * * * *
(h) * * *
(17) [Reserved]
(18) [Reserved]
(19) [Reserved]
(20) [Reserved]
(21) [Reserved]
(22) [Reserved]
* * * * *
(j) * * *
[[Page 20693]]
(2) [Reserved]
* * * * *
Subpart E--Personal Protective and Life Saving Equipment
0
12. Revise the authority citation for Subpart E of Part 1926 to read as
follows:
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C. 653, 655, 657;
Secretary of Labor's Order No. 12-71 (36 FR 8754), 8-76 (41 FR
25059), 9-83 (48 FR 35736), 1-90 (55 FR 9033), 6-96 (62 FR 111), 5-
2002 (67 FR 65008), 5-2007 (72 FR 31160), or 1-2012 (77 FR 3912), as
applicable; and 29 CFR Part 1911.
0
13. Add Sec. 1926.97 to read as follows:
Sec. 1926.97 Electrical protective equipment.
(a) Design requirements for specific types of electrical protective
equipment. Rubber insulating blankets, rubber insulating matting,
rubber insulating covers, rubber insulating line hose, rubber
insulating gloves, and rubber insulating sleeves shall meet the
following requirements:
(1) Manufacture and marking of rubber insulating equipment. (i)
Blankets, gloves, and sleeves shall be produced by a seamless process.
(ii) Each item shall be clearly marked as follows:
(A) Class 00 equipment shall be marked Class 00.
(B) Class 0 equipment shall be marked Class 0.
(C) Class 1 equipment shall be marked Class 1.
(D) Class 2 equipment shall be marked Class 2.
(E) Class 3 equipment shall be marked Class 3.
(F) Class 4 equipment shall be marked Class 4.
(G) Nonozone-resistant equipment shall be marked Type I.
(H) Ozone-resistant equipment shall be marked Type II.
(I) Other relevant markings, such as the manufacturer's
identification and the size of the equipment, may also be provided.
(iii) Markings shall be nonconducting and shall be applied in such
a manner as not to impair the insulating qualities of the equipment.
(iv) Markings on gloves shall be confined to the cuff portion of
the glove.
(2) Electrical requirements. (i) Equipment shall be capable of
withstanding the ac proof-test voltage specified in Table E-1 or the dc
proof-test voltage specified in Table E-2.
(A) The proof test shall reliably indicate that the equipment can
withstand the voltage involved.
(B) The test voltage shall be applied continuously for 3 minutes
for equipment other than matting and shall be applied continuously for
1 minute for matting.
(C) Gloves shall also be capable of separately withstanding the ac
proof-test voltage specified in Table E-1 after a 16-hour water soak.
(See the note following paragraph (a)(3)(ii)(B) of this section.)
(ii) When the ac proof test is used on gloves, the 60-hertz proof-
test current may not exceed the values specified in Table E-1 at any
time during the test period.
(A) If the ac proof test is made at a frequency other than 60
hertz, the permissible proof-test current shall be computed from the
direct ratio of the frequencies.
(B) For the test, gloves (right side out) shall be filled with tap
water and immersed in water to a depth that is in accordance with Table
E-3. Water shall be added to or removed from the glove, as necessary,
so that the water level is the same inside and outside the glove.
(C) After the 16-hour water soak specified in paragraph
(a)(2)(i)(C) of this section, the 60-hertz proof-test current may not
exceed the values given in Table E-1 by more than 2 milliamperes.
(iii) Equipment that has been subjected to a minimum breakdown
voltage test may not be used for electrical protection. (See the note
following paragraph (a)(3)(ii)(B) of this section.)
(iv) Material used for Type II insulating equipment shall be
capable of withstanding an ozone test, with no visible effects. The
ozone test shall reliably indicate that the material will resist ozone
exposure in actual use. Any visible signs of ozone deterioration of the
material, such as checking, cracking, breaks, or pitting, is evidence
of failure to meet the requirements for ozone-resistant material. (See
the note following paragraph (a)(3)(ii)(B) of this section.)
(3) Workmanship and finish. (i) Equipment shall be free of physical
irregularities that can adversely affect the insulating properties of
the equipment and that can be detected by the tests or inspections
required under this section.
(ii) Surface irregularities that may be present on all rubber goods
(because of imperfections on forms or molds or because of inherent
difficulties in the manufacturing process) and that may appear as
indentations, protuberances, or imbedded foreign material are
acceptable under the following conditions:
(A) The indentation or protuberance blends into a smooth slope when
the material is stretched.
(B) Foreign material remains in place when the insulating material
is folded and stretches with the insulating material surrounding it.
Note to paragraph (a): Rubber insulating equipment meeting the
following national consensus standards is deemed to be in compliance
with the performance requirements of paragraph (a) of this section:
American Society for Testing and Materials (ASTM) D120-09,
Standard Specification for Rubber Insulating Gloves.
ASTM D178-01 (2010), Standard Specification for Rubber
Insulating Matting.
ASTM D1048-12, Standard Specification for Rubber Insulating
Blankets.
ASTM D1049-98 (2010), Standard Specification for Rubber
Insulating Covers.
ASTM D1050-05 (2011), Standard Specification for Rubber
Insulating Line Hose.
ASTM D1051-08, Standard Specification for Rubber Insulating
Sleeves.
The preceding standards also contain specifications for
conducting the various tests required in paragraph (a) of this
section. For example, the ac and dc proof tests, the breakdown test,
the water-soak procedure, and the ozone test mentioned in this
paragraph are described in detail in these ASTM standards.
ASTM F1236-96 (2012), Standard Guide for Visual Inspection of
Electrical Protective Rubber Products, presents methods and
techniques for the visual inspection of electrical protective
equipment made of rubber. This guide also contains descriptions and
photographs of irregularities that can be found in this equipment.
ASTM F819-10, Standard Terminology Relating to Electrical
Protective Equipment for Workers, includes definitions of terms
relating to the electrical protective equipment covered under this
section.
(b) Design requirements for other types of electrical protective
equipment. The following requirements apply to the design and
manufacture of electrical protective equipment that is not covered by
paragraph (a) of this section:
(1) Voltage withstand. Insulating equipment used for the protection
of employees shall be capable of withstanding, without failure, the
voltages that may be imposed upon it.
Note to paragraph (b)(1): These voltages include transient
overvoltages, such as switching surges, as well as nominal line
voltage. See Appendix B to Subpart V of this part for a discussion
of transient overvoltages on electric power transmission and
distribution systems. See IEEE Std 516-2009, IEEE Guide for
Maintenance Methods on Energized Power Lines, for methods of
determining the magnitude of transient overvoltages on an electrical
system and for a discussion comparing the ability of insulation
equipment to withstand a transient overvoltage based on its ability
to withstand ac voltage testing.
(2) Equipment current. (i) Protective equipment used for the
primary insulation of employees from energized
[[Page 20694]]
circuit parts shall be capable of passing a current test when subjected
to the highest nominal voltage on which the equipment is to be used.
(ii) When insulating equipment is tested in accordance with
paragraph (b)(2)(i) of this section, the equipment current may not
exceed 1 microampere per kilovolt of phase-to-phase applied voltage.
Note 1 to paragraph (b)(2): This paragraph applies to equipment
that provides primary insulation of employees from energized parts.
It does not apply to equipment used for secondary insulation or
equipment used for brush contact only.
Note 2 to paragraph (b)(2): For ac excitation, this current
consists of three components: Capacitive current because of the
dielectric properties of the insulating material itself, conduction
current through the volume of the insulating equipment, and leakage
current along the surface of the tool or equipment. The conduction
current is normally negligible. For clean, dry insulating equipment,
the leakage current is small, and the capacitive current
predominates.
Note to paragraph (b): Plastic guard equipment is deemed to
conform to the performance requirements of paragraph (b) of this
section if it meets, and is used in accordance with, ASTM F712-06
(2011), Standard Test Methods and Specifications for Electrically
Insulating Plastic Guard Equipment for Protection of Workers.
(c) In-service care and use of electrical protective equipment. (1)
General. Electrical protective equipment shall be maintained in a safe,
reliable condition.
(2) Specific requirements. The following specific requirements
apply to rubber insulating blankets, rubber insulating covers, rubber
insulating line hose, rubber insulating gloves, and rubber insulating
sleeves:
(i) Maximum use voltages shall conform to those listed in Table E-
4.
(ii) Insulating equipment shall be inspected for damage before each
day's use and immediately following any incident that can reasonably be
suspected of causing damage. Insulating gloves shall be given an air
test, along with the inspection.
Note to paragraph (c)(2)(ii): ASTM F1236-96 (2012), Standard
Guide for Visual Inspection of Electrical Protective Rubber
Products, presents methods and techniques for the visual inspection
of electrical protective equipment made of rubber. This guide also
contains descriptions and photographs of irregularities that can be
found in this equipment.
(iii) Insulating equipment with any of the following defects may
not be used:
(A) A hole, tear, puncture, or cut;
(B) Ozone cutting or ozone checking (that is, a series of
interlacing cracks produced by ozone on rubber under mechanical
stress);
(C) An embedded foreign object;
(D) Any of the following texture changes: Swelling, softening,
hardening, or becoming sticky or inelastic.
(E) Any other defect that damages the insulating properties.
(iv) Insulating equipment found to have other defects that might
affect its insulating properties shall be removed from service and
returned for testing under paragraphs (c)(2)(viii) and (c)(2)(ix) of
this section.
(v) Insulating equipment shall be cleaned as needed to remove
foreign substances.
(vi) Insulating equipment shall be stored in such a location and in
such a manner as to protect it from light, temperature extremes,
excessive humidity, ozone, and other damaging substances and
conditions.
(vii) Protector gloves shall be worn over insulating gloves, except
as follows:
(A) Protector gloves need not be used with Class 0 gloves, under
limited-use conditions, when small equipment and parts manipulation
necessitate unusually high finger dexterity.
Note to paragraph (c)(2)(vii)(A): Persons inspecting rubber
insulating gloves used under these conditions need to take extra
care in visually examining them. Employees using rubber insulating
gloves under these conditions need to take extra care to avoid
handling sharp objects.
(B) If the voltage does not exceed 250 volts, ac, or 375 volts, dc,
protector gloves need not be used with Class 00 gloves, under limited-
use conditions, when small equipment and parts manipulation necessitate
unusually high finger dexterity.
Note to paragraph (c)(2)(vii)(B): Persons inspecting rubber
insulating gloves used under these conditions need to take extra
care in visually examining them. Employees using rubber insulating
gloves under these conditions need to take extra care to avoid
handling sharp objects.
(C) Any other class of glove may be used without protector gloves,
under limited-use conditions, when small equipment and parts
manipulation necessitate unusually high finger dexterity but only if
the employer can demonstrate that the possibility of physical damage to
the gloves is small and if the class of glove is one class higher than
that required for the voltage involved.
(D) Insulating gloves that have been used without protector gloves
may not be reused until they have been tested under the provisions of
paragraphs (c)(2)(viii) and (c)(2)(ix) of this section.
(viii) Electrical protective equipment shall be subjected to
periodic electrical tests. Test voltages and the maximum intervals
between tests shall be in accordance with Table E-4 and Table E-5.
(ix) The test method used under paragraphs (c)(2)(viii) and
(c)(2)(xi) of this section shall reliably indicate whether the
insulating equipment can withstand the voltages involved.
Note to paragraph (c)(2)(ix): Standard electrical test methods
considered as meeting this paragraph are given in the following
national consensus standards:
ASTM D120-09, Standard Specification for Rubber Insulating
Gloves.
ASTM D178-01 (2010), Standard Specification for Rubber
Insulating Matting.
ASTM D1048-12, Standard Specification for Rubber Insulating
Blankets.
ASTM D1049-98 (2010), Standard Specification for Rubber
Insulating Covers.
ASTM D1050-05 (2011), Standard Specification for Rubber
Insulating Line Hose.
ASTM D1051-08, Standard Specification for Rubber Insulating
Sleeves.
ASTM F478-09, Standard Specification for In-Service Care of
Insulating Line Hose and Covers.
ASTM F479-06 (2011), Standard Specification for In-Service Care
of Insulating Blankets.
ASTM F496-08, Standard Specification for In-Service Care of
Insulating Gloves and Sleeves.
(x) Insulating equipment failing to pass inspections or electrical
tests may not be used by employees, except as follows:
(A) Rubber insulating line hose may be used in shorter lengths with
the defective portion cut off.
(B) Rubber insulating blankets may be salvaged by severing the
defective area from the undamaged portion of the blanket. The resulting
undamaged area may not be smaller than 560 millimeters by 560
millimeters (22 inches by 22 inches) for Class 1, 2, 3, and 4 blankets.
(C) Rubber insulating blankets may be repaired using a compatible
patch that results in physical and electrical properties equal to those
of the blanket.
(D) Rubber insulating gloves and sleeves with minor physical
defects, such as small cuts, tears, or punctures, may be repaired by
the application of a compatible patch. Also, rubber insulating gloves
and sleeves with minor surface blemishes may be repaired with a
compatible liquid compound. The repaired area shall have electrical and
physical properties equal to those of the surrounding material. Repairs
to gloves are permitted only in the area between the wrist and the
reinforced edge of the opening.
[[Page 20695]]
(xi) Repaired insulating equipment shall be retested before it may
be used by employees.
(xii) The employer shall certify that equipment has been tested in
accordance with the requirements of paragraphs (c)(2)(iv),
(c)(2)(vii)(D), (c)(2)(viii), (c)(2)(ix), and (c)(2)(xi) of this
section. The certification shall identify the equipment that passed the
test and the date it was tested and shall be made available upon
request to the Assistant Secretary for Occupational Safety and Health
and to employees or their authorized representatives.
Note to paragraph (c)(2)(xii): Marking equipment with, and
entering onto logs, the results of the tests and the dates of
testing are two acceptable means of meeting the certification
requirement.
Table E-1--AC Proof-Test Requirements
----------------------------------------------------------------------------------------------------------------
Maximum proof-test current, mA (gloves only)
Proof-test ---------------------------------------------------------------
Class of equipment voltage rms V 280-mm (11-in) 360-mm (14-in) 410-mm (16-in) 460-mm (18-in)
glove glove glove glove
----------------------------------------------------------------------------------------------------------------
00.............................. 2,500 8 12 .............. ..............
0............................... 5,000 8 12 14 16
1............................... 10,000 .............. 14 16 18
2............................... 20,000 .............. 16 18 20
3............................... 30,000 .............. 18 20 22
4............................... 40,000 .............. .............. 22 24
----------------------------------------------------------------------------------------------------------------
Table E-2--DC Proof-Test Requirements
------------------------------------------------------------------------
Proof-test
Class of equipment voltage
------------------------------------------------------------------------
00...................................................... 10,000
0....................................................... 20,000
1....................................................... 40,000
2....................................................... 50,000
3....................................................... 60,000
4....................................................... 70,000
------------------------------------------------------------------------
Note: The dc voltages listed in this table are not appropriate for proof
testing rubber insulating line hose or covers. For this equipment, dc
proof tests shall use a voltage high enough to indicate that the
equipment can be safely used at the voltages listed in Table E-4. See
ASTM D1050-05 (2011) and ASTM D1049-98 (2010) for further information
on proof tests for rubber insulating line hose and covers,
respectively.
Table E-3--Glove Tests--Water Level \1\ \2\
----------------------------------------------------------------------------------------------------------------
AC proof test DC proof test
Class of glove ---------------------------------------------------------------
mm in mm in
----------------------------------------------------------------------------------------------------------------
00.............................................. 38 1.5 38 1.5
0............................................... 38 1.5 38 1.5
1............................................... 38 1.5 51 2.0
2............................................... 64 2.5 76 3.0
3............................................... 89 3.5 102 4.0
4............................................... 127 5.0 153 6.0
----------------------------------------------------------------------------------------------------------------
\1\ The water level is given as the clearance from the reinforced edge of the glove to the water line, with a
tolerance of 13 mm. (0.5 in.).
\2\ If atmospheric conditions make the specified clearances impractical, the clearances may be increased by a
maximum of 25 mm. (1 in.).
Table E-4--Rubber Insulating Equipment, Voltage Requirements
----------------------------------------------------------------------------------------------------------------
Maximum use
Class of equipment voltage \1\ AC Retest voltage Retest voltage
rms \2\ AC rms \2\ DC avg
--------------------------------------------------------------------------------------------------
00................................................ 500 2,500 10,000
0................................................. 1,000 5,000 20,000
1................................................. 7,500 10,000 40,000
2................................................. 17,000 20,000 50,000
3................................................. 26,500 30,000 60,000
4................................................. 36,000 40,000 70,000
----------------------------------------------------------------------------------------------------------------
\1\ The maximum use voltage is the ac voltage (rms) classification of the protective equipment that designates
the maximum nominal design voltage of the energized system that may be safely worked. The nominal design
voltage is equal to the phase-to-phase voltage on multiphase circuits. However, the phase-to-ground potential
is considered to be the nominal design voltage if:
(1) There is no multiphase exposure in a system area and the voltage exposure is limited to the phase-to-ground
potential, or
(2) The electric equipment and devices are insulated or isolated or both so that the multiphase exposure on a
grounded wye circuit is removed.
\2\ The proof-test voltage shall be applied continuously for at least 1 minute, but no more than 3 minutes.
[[Page 20696]]
Table E-5--Rubber Insulating Equipment, Test Intervals
----------------------------------------------------------------------------------------------------------------
Type of equipment When to test
----------------------------------------------------------------------------------------------------------------
Rubber insulating line hose...................................... Upon indication that insulating value is
suspect and after repair.
Rubber insulating covers......................................... Upon indication that insulating value is
suspect and after repair.
Rubber insulating blankets....................................... Before first issue and every 12 months
thereafter;\1\ upon indication that
insulating value is suspect; and after
repair.
Rubber insulating gloves......................................... Before first issue and every 6 months
thereafter;\1\ upon indication that
insulating value is suspect; after repair;
and after use without protectors.
Rubber insulating sleeves........................................ Before first issue and every 12 months
thereafter;\1\ upon indication that
insulating value is suspect; and after
repair.
----------------------------------------------------------------------------------------------------------------
\1\ If the insulating equipment has been electrically tested but not issued for service, the insulating
equipment may not be placed into service unless it has been electrically tested within the previous 12 months.
Subpart M--Fall Protection
0
14. Revise the authority citation for Subpart M of part 1926 to read as
follows:
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C. 653, 655, 657;
Secretary of Labor's Order No. 1-90 (55 FR 9033), 6-96 (62 FR 111),
3-2000 (65 FR 50017), 5-2007 (72 FR 31159), or 1-2012 (77 FR 3912),
as applicable; and 29 CFR Part 1911.
0
15. Revise paragraphs (a)(2)(vi) and (a)(3)(iii) of Sec. 1926.500 to
read as follows:
Sec. 1926.500 Scope, application, and definitions applicable to this
subpart.
(a) * * *
(2) * * *
(vi) Subpart V of this part provides requirements relating to fall
protection for employees working from aerial lifts or on poles, towers,
or similar structures while engaged in the construction of electric
transmission or distribution lines or equipment.
* * * * *
(3) * * *
(iii) Additional performance requirements for fall arrest and work-
positioning equipment are provided in Subpart V of this part.
* * * * *
0
16. Revise the authority citation for Subpart V of Part 1926 to read as
follows:
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C. 653, 655, 657;
Secretary of Labor's Order No. 1-2012 (77 FR 3912); and 29 CFR Part
1911.
0
17. Revise Subpart V of Part 1926 to read as follows:
Subpart V--Electric Power Transmission and Distribution
Sec.
1926.950 General.
1926.951 Medical services and first aid.
1926.952 Job briefing.
1926.953 Enclosed spaces.
1926.954 Personal protective equipment.
1926.955 Portable ladders and platforms.
1926.956 Hand and portable power equipment.
1926.957 Live-line tools.
1926.958 Materials handling and storage.
1926.959 Mechanical equipment.
1926.960 Working on or near exposed energized parts.
1926.961 Deenergizing lines and equipment for employee protection.
1926.962 Grounding for the protection of employees.
1926.963 Testing and test facilities.
1926.964 Overhead lines and live-line barehand work.
1926.965 Underground electrical installations.
1926.966 Substations.
1926.967 Special conditions.
1926.968 Definitions.
Appendix A to Subpart V of Part 1926--[Reserved]
Appendix B to Subpart V of Part 1926--Working on Exposed Energized
Parts
Appendix C to Subpart V of Part 1926--Protection from Hazardous
Differences in Electric Potential
Appendix D to Subpart V of Part 1926--Methods of Inspecting and
Testing Wood Poles
Appendix E to Subpart V of Part 1926--Protection from Flames and
Electric Arcs
Appendix F to Subpart V of Part 1926--Work-Positioning Equipment
Inspection Guidelines
Appendix G to Subpart V of Part 1926--Reference Documents
Subpart V--Electric Power Transmission and Distribution
Sec. 1926.950 General.
(a) Application. (1) Scope. (i) This subpart, except for paragraph
(a)(3) of this section, covers the construction of electric power
transmission and distribution lines and equipment. As used in this
subpart, the term ``construction'' includes the erection of new
electric transmission and distribution lines and equipment, and the
alteration, conversion, and improvement of existing electric
transmission and distribution lines and equipment.
Note to paragraph (a)(1)(i): An employer that complies with
Sec. 1910.269 of this chapter will be considered in compliance with
requirements in this subpart that do not reference other subparts of
this part. Compliance with Sec. 1910.269 of this chapter will not
excuse an employer from compliance obligations under other subparts
of this part.
(ii) Notwithstanding paragraph (a)(1)(i) of this section, this
subpart does not apply to electrical safety-related work practices for
unqualified employees.
(2) Other Part 1926 standards. This subpart applies in addition to
all other applicable standards contained in this Part 1926. Employers
covered under this subpart are not exempt from complying with other
applicable provisions in Part 1926 by the operation of Sec. 1910.5(c)
of this chapter. Specific references in this subpart to other sections
of Part 1926 are provided for emphasis only.
(3) Applicable Part 1910 requirements. Line-clearance tree-trimming
operations and work involving electric power generation installations
shall comply with Sec. 1910.269 of this chapter.
(b) Training. (1) All employees. (i) Each employee shall be trained
in, and familiar with, the safety-related work practices, safety
procedures, and other safety requirements in this subpart that pertain
to his or her job assignments.
(ii) Each employee shall also be trained in and familiar with any
other safety practices, including applicable emergency procedures (such
as pole-top and manhole rescue), that are not specifically addressed by
this subpart but that are related to his or her work and are necessary
for his or her safety.
(iii) The degree of training shall be determined by the risk to the
employee for the hazard involved.
(2) Qualified employees. Each qualified employee shall also be
trained and competent in:
(i) The skills and techniques necessary to distinguish exposed live
parts from other parts of electric equipment,
(ii) The skills and techniques necessary to determine the nominal
voltage of exposed live parts,
(iii) The minimum approach distances specified in this subpart
corresponding to the voltages to which the qualified
[[Page 20697]]
employee will be exposed and the skills and techniques necessary to
maintain those distances,
(iv) The proper use of the special precautionary techniques,
personal protective equipment, insulating and shielding materials, and
insulated tools for working on or near exposed energized parts of
electric equipment, and
(v) The recognition of electrical hazards to which the employee may
be exposed and the skills and techniques necessary to control or avoid
these hazards.
Note to paragraph (b)(2): For the purposes of this subpart, a
person must have the training required by paragraph (b)(2) of this
section to be considered a qualified person.
(3) Supervision and annual inspection. The employer shall
determine, through regular supervision and through inspections
conducted on at least an annual basis, that each employee is complying
with the safety-related work practices required by this subpart.
(4) Additional training. An employee shall receive additional
training (or retraining) under any of the following conditions:
(i) If the supervision or annual inspections required by paragraph
(b)(3) of this section indicate that the employee is not complying with
the safety-related work practices required by this subpart, or
(ii) If new technology, new types of equipment, or changes in
procedures necessitate the use of safety-related work practices that
are different from those which the employee would normally use, or
(iii) If he or she must employ safety-related work practices that
are not normally used during his or her regular job duties.
Note to paragraph (b)(4)(iii): The Occupational Safety and
Health Administration considers tasks that are performed less often
than once per year to necessitate retraining before the performance
of the work practices involved.
(5) Type of training. The training required by paragraph (b) of
this section shall be of the classroom or on-the-job type.
(6) Training goals. The training shall establish employee
proficiency in the work practices required by this subpart and shall
introduce the procedures necessary for compliance with this subpart.
(7) Demonstration of proficiency. The employer shall ensure that
each employee has demonstrated proficiency in the work practices
involved before that employee is considered as having completed the
training required by paragraph (b) of this section.
Note 1 to paragraph (b)(7): Though they are not required by this
paragraph, employment records that indicate that an employee has
successfully completed the required training are one way of keeping
track of when an employee has demonstrated proficiency.
Note 2 to paragraph (b)(7): For an employee with previous
training, an employer may determine that that employee has
demonstrated the proficiency required by this paragraph using the
following process: (1) Confirm that the employee has the training
required by paragraph (b) of this section, (2) use an examination or
interview to make an initial determination that the employee
understands the relevant safety-related work practices before he or
she performs any work covered by this subpart, and (3) supervise the
employee closely until that employee has demonstrated proficiency as
required by this paragraph.
(c) Information transfer. (1) Host employer responsibilities.
Before work begins, the host employer shall inform contract employers
of:
(i) The characteristics of the host employer's installation that
are related to the safety of the work to be performed and are listed in
paragraphs (d)(1) through (d)(5) of this section;
Note to paragraph (c)(1)(i): This paragraph requires the host
employer to obtain information listed in paragraphs (d)(1) through
(d)(5) of this section if it does not have this information in
existing records.
(ii) Conditions that are related to the safety of the work to be
performed, that are listed in paragraphs (d)(6) through (d)(8) of this
section, and that are known to the host employer;
Note to paragraph (c)(1)(ii): For the purposes of this
paragraph, the host employer need only provide information to
contract employers that the host employer can obtain from its
existing records through the exercise of reasonable diligence. This
paragraph does not require the host employer to make inspections of
worksite conditions to obtain this information.
(iii) Information about the design and operation of the host
employer's installation that the contract employer needs to make the
assessments required by this subpart; and
Note to paragraph (c)(1)(iii): This paragraph requires the host
employer to obtain information about the design and operation of its
installation that contract employers need to make required
assessments if it does not have this information in existing
records.
(iv) Any other information about the design and operation of the
host employer's installation that is known by the host employer, that
the contract employer requests, and that is related to the protection
of the contract employer's employees.
Note to paragraph (c)(1)(iv): For the purposes of this
paragraph, the host employer need only provide information to
contract employers that the host employer can obtain from its
existing records through the exercise of reasonable diligence. This
paragraph does not require the host employer to make inspections of
worksite conditions to obtain this information.
(2) Contract employer responsibilities. (i) The contract employer
shall ensure that each of its employees is instructed in the hazardous
conditions relevant to the employee's work that the contract employer
is aware of as a result of information communicated to the contract
employer by the host employer under paragraph (c)(1) of this section.
(ii) Before work begins, the contract employer shall advise the
host employer of any unique hazardous conditions presented by the
contract employer's work.
(iii) The contract employer shall advise the host employer of any
unanticipated hazardous conditions found during the contract employer's
work that the host employer did not mention under paragraph (c)(1) of
this section. The contract employer shall provide this information to
the host employer within 2 working days after discovering the hazardous
condition.
(3) Joint host- and contract-employer responsibilities. The
contract employer and the host employer shall coordinate their work
rules and procedures so that each employee of the contract employer and
the host employer is protected as required by this subpart.
(d) Existing characteristics and conditions. Existing
characteristics and conditions of electric lines and equipment that are
related to the safety of the work to be performed shall be determined
before work on or near the lines or equipment is started. Such
characteristics and conditions include, but are not limited to:
(1) The nominal voltages of lines and equipment,
(2) The maximum switching-transient voltages,
(3) The presence of hazardous induced voltages,
(4) The presence of protective grounds and equipment grounding
conductors,
(5) The locations of circuits and equipment, including electric
supply lines, communication lines, and fire-protective signaling
circuits,
(6) The condition of protective grounds and equipment grounding
conductors,
(7) The condition of poles, and
(8) Environmental conditions relating to safety.
[[Page 20698]]
Sec. 1926.951 Medical services and first aid.
(a) General. The employer shall provide medical services and first
aid as required in Sec. 1926.50.
(b) First-aid training. In addition to the requirements of Sec.
1926.50, when employees are performing work on, or associated with,
exposed lines or equipment energized at 50 volts or more, persons with
first-aid training shall be available as follows:
(1) Field work. For field work involving two or more employees at a
work location, at least two trained persons shall be available.
(2) Fixed work locations. For fixed work locations such as
substations, the number of trained persons available shall be
sufficient to ensure that each employee exposed to electric shock can
be reached within 4 minutes by a trained person. However, where the
existing number of employees is insufficient to meet this requirement
(at a remote substation, for example), each employee at the work
location shall be a trained employee.
Sec. 1926.952 Job briefing.
(a) Before each job. (1) Information provided by the employer. In
assigning an employee or a group of employees to perform a job, the
employer shall provide the employee in charge of the job with all
available information that relates to the determination of existing
characteristics and conditions required by Sec. 1926.950(d).
(2) Briefing by the employee in charge. The employer shall ensure
that the employee in charge conducts a job briefing that meets
paragraphs (b), (c), and (d) of this section with the employees
involved before they start each job.
(b) Subjects to be covered. The briefing shall cover at least the
following subjects: Hazards associated with the job, work procedures
involved, special precautions, energy-source controls, and personal
protective equipment requirements.
(c) Number of briefings. (1) At least one before each day or shift.
If the work or operations to be performed during the work day or shift
are repetitive and similar, at least one job briefing shall be
conducted before the start of the first job of each day or shift.
(2) Additional briefings. Additional job briefings shall be held if
significant changes, which might affect the safety of the employees,
occur during the course of the work.
(d) Extent of briefing. (1) Short discussion. A brief discussion is
satisfactory if the work involved is routine and if the employees, by
virtue of training and experience, can reasonably be expected to
recognize and avoid the hazards involved in the job.
(2) Detailed discussion. A more extensive discussion shall be
conducted:
(i) If the work is complicated or particularly hazardous, or
(ii) If the employee cannot be expected to recognize and avoid the
hazards involved in the job.
Note to paragraph (d): The briefing must address all the
subjects listed in paragraph (b) of this section.
(e) Working alone. An employee working alone need not conduct a job
briefing. However, the employer shall ensure that the tasks to be
performed are planned as if a briefing were required.
Sec. 1926.953 Enclosed spaces.
(a) General. This section covers enclosed spaces that may be
entered by employees. It does not apply to vented vaults if the
employer makes a determination that the ventilation system is operating
to protect employees before they enter the space. This section applies
to routine entry into enclosed spaces. If, after the employer takes the
precautions given in this section and in Sec. 1926.965, the hazards
remaining in the enclosed space endanger the life of an entrant or
could interfere with an entrant's escape from the space, then entry
into the enclosed space shall meet the permit-space entry requirements
of paragraphs (d) through (k) of Sec. 1910.146 of this chapter.
(b) Safe work practices. The employer shall ensure the use of safe
work practices for entry into, and work in, enclosed spaces and for
rescue of employees from such spaces.
(c) Training. Each employee who enters an enclosed space or who
serves as an attendant shall be trained in the hazards of enclosed-
space entry, in enclosed-space entry procedures, and in enclosed-space
rescue procedures.
(d) Rescue equipment. Employers shall provide equipment to ensure
the prompt and safe rescue of employees from the enclosed space.
(e) Evaluating potential hazards. Before any entrance cover to an
enclosed space is removed, the employer shall determine whether it is
safe to do so by checking for the presence of any atmospheric pressure
or temperature differences and by evaluating whether there might be a
hazardous atmosphere in the space. Any conditions making it unsafe to
remove the cover shall be eliminated before the cover is removed.
Note to paragraph (e): The determination called for in this
paragraph may consist of a check of the conditions that might
foreseeably be in the enclosed space. For example, the cover could
be checked to see if it is hot and, if it is fastened in place,
could be loosened gradually to release any residual pressure. An
evaluation also needs to be made of whether conditions at the site
could cause a hazardous atmosphere, such as an oxygen-deficient or
flammable atmosphere, to develop within the space.
(f) Removing covers. When covers are removed from enclosed spaces,
the opening shall be promptly guarded by a railing, temporary cover, or
other barrier designed to prevent an accidental fall through the
opening and to protect employees working in the space from objects
entering the space.
(g) Hazardous atmosphere. Employees may not enter any enclosed
space while it contains a hazardous atmosphere, unless the entry
conforms to the permit-required confined spaces standard in Sec.
1910.146 of this chapter.
(h) Attendants. While work is being performed in the enclosed
space, an attendant with first-aid training shall be immediately
available outside the enclosed space to provide assistance if a hazard
exists because of traffic patterns in the area of the opening used for
entry. The attendant is not precluded from performing other duties
outside the enclosed space if these duties do not distract the
attendant from: Monitoring employees within the space or ensuring that
it is safe for employees to enter and exit the space.
Note to paragraph (h): See Sec. 1926.965 for additional
requirements on attendants for work in manholes and vaults.
(i) Calibration of test instruments. Test instruments used to
monitor atmospheres in enclosed spaces shall be kept in calibration and
shall have a minimum accuracy of 10 percent.
(j) Testing for oxygen deficiency. Before an employee enters an
enclosed space, the atmosphere in the enclosed space shall be tested
for oxygen deficiency with a direct-reading meter or similar
instrument, capable of collection and immediate analysis of data
samples without the need for off-site evaluation. If continuous forced-
air ventilation is provided, testing is not required provided that the
procedures used ensure that employees are not exposed to the hazards
posed by oxygen deficiency.
(k) Testing for flammable gases and vapors. Before an employee
enters an enclosed space, the internal atmosphere shall be tested for
flammable gases and vapors with a direct-reading meter or similar
instrument capable of collection and immediate analysis of data samples
without the need for off-site evaluation. This test shall be performed
after the oxygen testing and ventilation required
[[Page 20699]]
by paragraph (j) of this section demonstrate that there is sufficient
oxygen to ensure the accuracy of the test for flammability.
(l) Ventilation, and monitoring for flammable gases or vapors. If
flammable gases or vapors are detected or if an oxygen deficiency is
found, forced-air ventilation shall be used to maintain oxygen at a
safe level and to prevent a hazardous concentration of flammable gases
and vapors from accumulating. A continuous monitoring program to ensure
that no increase in flammable gas or vapor concentration above safe
levels occurs may be followed in lieu of ventilation if flammable gases
or vapors are initially detected at safe levels.
Note to paragraph (l): See the definition of ``hazardous
atmosphere'' for guidance in determining whether a specific
concentration of a substance is hazardous.
(m) Specific ventilation requirements. If continuous forced-air
ventilation is used, it shall begin before entry is made and shall be
maintained long enough for the employer to be able to demonstrate that
a safe atmosphere exists before employees are allowed to enter the work
area. The forced-air ventilation shall be so directed as to ventilate
the immediate area where employees are present within the enclosed
space and shall continue until all employees leave the enclosed space.
(n) Air supply. The air supply for the continuous forced-air
ventilation shall be from a clean source and may not increase the
hazards in the enclosed space.
(o) Open flames. If open flames are used in enclosed spaces, a test
for flammable gases and vapors shall be made immediately before the
open flame device is used and at least once per hour while the device
is used in the space. Testing shall be conducted more frequently if
conditions present in the enclosed space indicate that once per hour is
insufficient to detect hazardous accumulations of flammable gases or
vapors.
Note to paragraph (o): See the definition of ``hazardous
atmosphere'' for guidance in determining whether a specific
concentration of a substance is hazardous.
Note to Sec. 1926.953: Entries into enclosed spaces conducted
in accordance with the permit-space entry requirements of paragraphs
(d) through (k) of Sec. 1910.146 of this chapter are considered as
complying with this section.
Sec. 1926.954 Personal protective equipment.
(a) General. Personal protective equipment shall meet the
requirements of Subpart E of this part.
Note to paragraph (a): Paragraph (d) of Sec. 1926.95 sets
employer payment obligations for the personal protective equipment
required by this subpart, including, but not limited to, the fall
protection equipment required by paragraph (b) of this section, the
electrical protective equipment required by Sec. 1926.960(c), and
the flame-resistant and arc-rated clothing and other protective
equipment required by Sec. 1926.960(g).
(b) Fall protection. (1) Personal fall arrest systems. (i) Personal
fall arrest systems shall meet the requirements of Subpart M of this
part.
(ii) Personal fall arrest equipment used by employees who are
exposed to hazards from flames or electric arcs, as determined by the
employer under Sec. 1926.960(g)(1), shall be capable of passing a drop
test equivalent to that required by paragraph (b)(2)(xii) of this
section after exposure to an electric arc with a heat energy of
405 cal/cm\2\.
(2) Work-positioning equipment. Body belts and positioning straps
for work-positioning equipment shall meet the following requirements:
(i) Hardware for body belts and positioning straps shall meet the
following requirements:
(A) Hardware shall be made of drop-forged steel, pressed steel,
formed steel, or equivalent material.
(B) Hardware shall have a corrosion-resistant finish.
(C) Hardware surfaces shall be smooth and free of sharp edges.
(ii) Buckles shall be capable of withstanding an 8.9-kilonewton
(2,000-pound-force) tension test with a maximum permanent deformation
no greater than 0.4 millimeters (0.0156 inches).
(iii) D rings shall be capable of withstanding a 22-kilonewton
(5,000-pound-force) tensile test without cracking or breaking.
(iv) Snaphooks shall be capable of withstanding a 22-kilonewton
(5,000-pound-force) tension test without failure.
Note to paragraph (b)(2)(iv): Distortion of the snaphook
sufficient to release the keeper is considered to be tensile failure
of a snaphook.
(v) Top grain leather or leather substitute may be used in the
manufacture of body belts and positioning straps; however, leather and
leather substitutes may not be used alone as a load-bearing component
of the assembly.
(vi) Plied fabric used in positioning straps and in load-bearing
parts of body belts shall be constructed in such a way that no raw
edges are exposed and the plies do not separate.
(vii) Positioning straps shall be capable of withstanding the
following tests:
(A) A dielectric test of 819.7 volts, AC, per centimeter (25,000
volts per foot) for 3 minutes without visible deterioration;
(B) A leakage test of 98.4 volts, AC, per centimeter (3,000 volts
per foot) with a leakage current of no more than 1 mA;
Note to paragraphs (b)(2)(vii)(A) and (b)(2)(vii)(B):
Positioning straps that pass direct-current tests at equivalent
voltages are considered as meeting this requirement.
(C) Tension tests of 20 kilonewtons (4,500 pounds-force) for
sections free of buckle holes and of 15 kilonewtons (3,500 pounds-
force) for sections with buckle holes;
(D) A buckle-tear test with a load of 4.4 kilonewtons (1,000
pounds-force); and
(E) A flammability test in accordance with Table V-1.
Table V-1--Flammability Test
------------------------------------------------------------------------
Test method Criteria for passing the test
------------------------------------------------------------------------
Vertically suspend a 500-mm (19.7-inch) Any flames on the positioning
length of strapping supporting a 100- strap shall self extinguish.
kg (220.5-lb) weight.
Use a butane or propane burner with a The positioning strap shall
76-mm (3-inch) flame. continue to support the 100-kg
(220.5-lb) mass.
Direct the flame to an edge of the
strapping at a distance of 25 mm (1
inch).
Remove the flame after 5 seconds.
Wait for any flames on the positioning
strap to stop burning.
------------------------------------------------------------------------
[[Page 20700]]
(viii) The cushion part of the body belt shall contain no exposed
rivets on the inside and shall be at least 76 millimeters (3 inches) in
width.
(ix) Tool loops shall be situated on the body of a body belt so
that the 100 millimeters (4 inches) of the body belt that is in the
center of the back, measuring from D ring to D ring, is free of tool
loops and any other attachments.
(x) Copper, steel, or equivalent liners shall be used around the
bars of D rings to prevent wear between these members and the leather
or fabric enclosing them.
(xi) Snaphooks shall be of the locking type meeting the following
requirements:
(A) The locking mechanism shall first be released, or a destructive
force shall be placed on the keeper, before the keeper will open.
(B) A force in the range of 6.7 N (1.5 lbf) to 17.8 N (4 lbf) shall
be required to release the locking mechanism.
(C) With the locking mechanism released and with a force applied on
the keeper against the face of the nose, the keeper may not begin to
open with a force of 11.2 N (2.5 lbf) or less and shall begin to open
with a maximum force of 17.8 N (4 lbf).
(xii) Body belts and positioning straps shall be capable of
withstanding a drop test as follows:
(A) The test mass shall be rigidly constructed of steel or
equivalent material with a mass of 100 kg (220.5 lbm). For work-
positioning equipment used by employees weighing more than 140 kg (310
lbm) fully equipped, the test mass shall be increased proportionately
(that is, the test mass must equal the mass of the equipped worker
divided by 1.4).
(B) For body belts, the body belt shall be fitted snugly around the
test mass and shall be attached to the test-structure anchorage point
by means of a wire rope.
(C) For positioning straps, the strap shall be adjusted to its
shortest length possible to accommodate the test and connected to the
test-structure anchorage point at one end and to the test mass on the
other end.
(D) The test mass shall be dropped an unobstructed distance of 1
meter (39.4 inches) from a supporting structure that will sustain
minimal deflection during the test.
(E) Body belts shall successfully arrest the fall of the test mass
and shall be capable of supporting the mass after the test.
(F) Positioning straps shall successfully arrest the fall of the
test mass without breaking, and the arrest force may not exceed 17.8
kilonewtons (4,000 pounds-force). Additionally, snaphooks on
positioning straps may not distort to such an extent that the keeper
would release.
Note to paragraph (b)(2): When used by employees weighing no
more than 140 kg (310 lbm) fully equipped, body belts and
positioning straps that conform to American Society of Testing and
Materials Standard Specifications for Personal Climbing Equipment,
ASTM F887-12\e1\, are deemed to be in compliance with paragraph
(b)(2) of this section.
(3) Care and use of personal fall protection equipment. (i) Work-
positioning equipment shall be inspected before use each day to
determine that the equipment is in safe working condition. Work-
positioning equipment that is not in safe working condition may not be
used.
Note to paragraph (b)(3)(i): Appendix F to this subpart contains
guidelines for inspecting work-positioning equipment.
(ii) Personal fall arrest systems shall be used in accordance with
Sec. 1926.502(d).
Note to paragraph (b)(3)(ii): Fall protection equipment rigged
to arrest falls is considered a fall arrest system and must meet the
applicable requirements for the design and use of those systems.
Fall protection equipment rigged for work positioning is considered
work-positioning equipment and must meet the applicable requirements
for the design and use of that equipment.
(iii) The employer shall ensure that employees use fall protection
systems as follows:
(A) Each employee working from an aerial lift shall use a fall
restraint system or a personal fall arrest system. Paragraph (b)(2)(v)
of Sec. 1926.453 does not apply.
(B) Except as provided in paragraph (b)(3)(iii)(C) of this section,
each employee in elevated locations more than 1.2 meters (4 feet) above
the ground on poles, towers, or similar structures shall use a personal
fall arrest system, work-positioning equipment, or fall restraint
system, as appropriate, if the employer has not provided other fall
protection meeting Subpart M of this part.
(C) Until March 31, 2015, a qualified employee climbing or changing
location on poles, towers, or similar structures need not use fall
protection equipment, unless conditions, such as, but not limited to,
ice, high winds, the design of the structure (for example, no provision
for holding on with hands), or the presence of contaminants on the
structure, could cause the employee to lose his or her grip or footing.
On and after April 1, 2015, each qualified employee climbing or
changing location on poles, towers, or similar structures must use fall
protection equipment unless the employer can demonstrate that climbing
or changing location with fall protection is infeasible or creates a
greater hazard than climbing or changing location without it.
Note 1 to paragraphs (b)(3)(iii)(B) and (b)(3)(iii)(C): These
paragraphs apply to structures that support overhead electric power
transmission and distribution lines and equipment. They do not apply
to portions of buildings, such as loading docks, or to electric
equipment, such as transformers and capacitors. Subpart M of this
part contains the duty to provide fall protection associated with
walking and working surfaces.
Note 2 to paragraphs (b)(3)(iii)(B) and (b)(3)(iii)(C): Until
the employer ensures that employees are proficient in climbing and
the use of fall protection under Sec. 1926.950(b)(7), the employees
are not considered ``qualified employees'' for the purposes of
paragraphs (b)(3)(iii)(B) and (b)(3)(iii)(C) of this section. These
paragraphs require unqualified employees (including trainees) to use
fall protection any time they are more than 1.2 meters (4 feet)
above the ground.
(iv) On and after April 1, 2015, work-positioning systems shall be
rigged so that an employee can free fall no more than 0.6 meters (2
feet).
(v) Anchorages for work-positioning equipment shall be capable of
supporting at least twice the potential impact load of an employee's
fall, or 13.3 kilonewtons (3,000 pounds-force), whichever is greater.
Note to paragraph (b)(3)(v): Wood-pole fall-restriction devices
meeting American Society of Testing and Materials Standard
Specifications for Personal Climbing Equipment, ASTM F887-12\e1\,
are deemed to meet the anchorage-strength requirement when they are
used in accordance with manufacturers' instructions.
(vi) Unless the snaphook is a locking type and designed
specifically for the following connections, snaphooks on work-
positioning equipment may not be engaged:
(A) Directly to webbing, rope, or wire rope;
(B) To each other;
(C) To a D ring to which another snaphook or other connector is
attached;
(D) To a horizontal lifeline; or
(E) To any object that is incompatibly shaped or dimensioned in
relation to the snaphook such that accidental disengagement could occur
should the connected object sufficiently depress the snaphook keeper to
allow release of the object.
Sec. 1926.955 Portable ladders and platforms.
(a) General. Requirements for portable ladders contained in Subpart
X of this part apply in addition to the
[[Page 20701]]
requirements of this section, except as specifically noted in paragraph
(b) of this section.
(b) Special ladders and platforms. Portable ladders used on
structures or conductors in conjunction with overhead line work need
not meet Sec. 1926.1053(b)(5)(i) and (b)(12). Portable ladders and
platforms used on structures or conductors in conjunction with overhead
line work shall meet the following requirements:
(1) Design load. In the configurations in which they are used,
portable platforms shall be capable of supporting without failure at
least 2.5 times the maximum intended load.
(2) Maximum load. Portable ladders and platforms may not be loaded
in excess of the working loads for which they are designed.
(3) Securing in place. Portable ladders and platforms shall be
secured to prevent them from becoming dislodged.
(4) Intended use. Portable ladders and platforms may be used only
in applications for which they are designed.
(c) Conductive ladders. Portable metal ladders and other portable
conductive ladders may not be used near exposed energized lines or
equipment. However, in specialized high-voltage work, conductive
ladders shall be used when the employer demonstrates that nonconductive
ladders would present a greater hazard to employees than conductive
ladders.
Sec. 1926.956 Hand and portable power equipment.
(a) General. Paragraph (b) of this section applies to electric
equipment connected by cord and plug. Paragraph (c) of this section
applies to portable and vehicle-mounted generators used to supply cord-
and plug-connected equipment. Paragraph (d) of this section applies to
hydraulic and pneumatic tools.
(b) Cord- and plug-connected equipment. Cord- and plug-connected
equipment not covered by Subpart K of this part shall comply with one
of the following instead of Sec. 1926.302(a)(1):
(1) The equipment shall be equipped with a cord containing an
equipment grounding conductor connected to the equipment frame and to a
means for grounding the other end of the conductor (however, this
option may not be used where the introduction of the ground into the
work environment increases the hazard to an employee); or
(2) The equipment shall be of the double-insulated type conforming
to Subpart K of this part; or
(3) The equipment shall be connected to the power supply through an
isolating transformer with an ungrounded secondary of not more than 50
volts.
(c) Portable and vehicle-mounted generators. Portable and vehicle-
mounted generators used to supply cord- and plug-connected equipment
covered by paragraph (b) of this section shall meet the following
requirements:
(1) Equipment to be supplied. The generator may only supply
equipment located on the generator or the vehicle and cord- and plug-
connected equipment through receptacles mounted on the generator or the
vehicle.
(2) Equipment grounding. The non-current-carrying metal parts of
equipment and the equipment grounding conductor terminals of the
receptacles shall be bonded to the generator frame.
(3) Bonding the frame. For vehicle-mounted generators, the frame of
the generator shall be bonded to the vehicle frame.
(4) Bonding the neutral conductor. Any neutral conductor shall be
bonded to the generator frame.
(d) Hydraulic and pneumatic tools. (1) Hydraulic fluid in
insulating tools. Paragraph (d)(1) of Sec. 1926.302 does not apply to
hydraulic fluid used in insulating sections of hydraulic tools.
(2) Operating pressure. Safe operating pressures for hydraulic and
pneumatic tools, hoses, valves, pipes, filters, and fittings may not be
exceeded.
Note to paragraph (d)(2): If any hazardous defects are present,
no operating pressure is safe, and the hydraulic or pneumatic
equipment involved may not be used. In the absence of defects, the
maximum rated operating pressure is the maximum safe pressure.
(3) Work near energized parts. A hydraulic or pneumatic tool used
where it may contact exposed energized parts shall be designed and
maintained for such use.
(4) Protection against vacuum formation. The hydraulic system
supplying a hydraulic tool used where it may contact exposed live parts
shall provide protection against loss of insulating value, for the
voltage involved, due to the formation of a partial vacuum in the
hydraulic line.
Note to paragraph (d)(4): Use of hydraulic lines that do not
have check valves and that have a separation of more than 10.7
meters (35 feet) between the oil reservoir and the upper end of the
hydraulic system promotes the formation of a partial vacuum.
(5) Protection against the accumulation of moisture. A pneumatic
tool used on energized electric lines or equipment, or used where it
may contact exposed live parts, shall provide protection against the
accumulation of moisture in the air supply.
(6) Breaking connections. Pressure shall be released before
connections are broken, unless quick-acting, self-closing connectors
are used.
(7) Leaks. Employers must ensure that employees do not use any part
of their bodies to locate, or attempt to stop, a hydraulic leak.
(8) Hoses. Hoses may not be kinked.
Sec. 1926.957 Live-line tools.
(a) Design of tools. Live-line tool rods, tubes, and poles shall be
designed and constructed to withstand the following minimum tests:
(1) Fiberglass-reinforced plastic. If the tool is made of
fiberglass-reinforced plastic (FRP), it shall withstand 328,100 volts
per meter (100,000 volts per foot) of length for 5 minutes, or
Note to paragraph (a)(1): Live-line tools using rod and tube
that meet ASTM F711-02 (2007), Standard Specification for
Fiberglass-Reinforced Plastic (FRP) Rod and Tube Used in Live Line
Tools, are deemed to comply with paragraph (a)(1) of this section.
(2) Wood. If the tool is made of wood, it shall withstand 246,100
volts per meter (75,000 volts per foot) of length for 3 minutes, or
(3) Equivalent tests. The tool shall withstand other tests that the
employer can demonstrate are equivalent.
(b) Condition of tools. (1) Daily inspection. Each live-line tool
shall be wiped clean and visually inspected for defects before use each
day.
(2) Defects. If any defect or contamination that could adversely
affect the insulating qualities or mechanical integrity of the live-
line tool is present after wiping, the tool shall be removed from
service and examined and tested according to paragraph (b)(3) of this
section before being returned to service.
(3) Biennial inspection and testing. Live-line tools used for
primary employee protection shall be removed from service every 2
years, and whenever required under paragraph (b)(2) of this section,
for examination, cleaning, repair, and testing as follows:
(i) Each tool shall be thoroughly examined for defects.
(ii) If a defect or contamination that could adversely affect the
insulating qualities or mechanical integrity of the live-line tool is
found, the tool shall be repaired and refinished or shall be
permanently removed from service. If no such defect or contamination is
found, the tool shall be cleaned and waxed.
(iii) The tool shall be tested in accordance with paragraphs
(b)(3)(iv)
[[Page 20702]]
and (b)(3)(v) of this section under the following conditions:
(A) After the tool has been repaired or refinished; and
(B) After the examination if repair or refinishing is not
performed, unless the tool is made of FRP rod or foam-filled FRP tube
and the employer can demonstrate that the tool has no defects that
could cause it to fail during use.
(iv) The test method used shall be designed to verify the tool's
integrity along its entire working length and, if the tool is made of
fiberglass-reinforced plastic, its integrity under wet conditions.
(v) The voltage applied during the tests shall be as follows:
(A) 246,100 volts per meter (75,000 volts per foot) of length for 1
minute if the tool is made of fiberglass, or
(B) 164,000 volts per meter (50,000 volts per foot) of length for 1
minute if the tool is made of wood, or
(C) Other tests that the employer can demonstrate are equivalent.
Note to paragraph (b): Guidelines for the examination, cleaning,
repairing, and in-service testing of live-line tools are specified
in the Institute of Electrical and Electronics Engineers' IEEE Guide
for Maintenance Methods on Energized Power Lines, IEEE Std 516-2009.
Sec. 1926.958 Materials handling and storage.
(a) General. Materials handling and storage shall comply with
applicable material-handling and material-storage requirements in this
part, including those in Subparts N and CC of this part.
(b) Materials storage near energized lines or equipment. (1)
Unrestricted areas. In areas to which access is not restricted to
qualified persons only, materials or equipment may not be stored closer
to energized lines or exposed energized parts of equipment than the
following distances, plus a distance that provides for the maximum sag
and side swing of all conductors and for the height and movement of
material-handling equipment:
(i) For lines and equipment energized at 50 kilovolts or less, the
distance is 3.05 meters (10 feet).
(ii) For lines and equipment energized at more than 50 kilovolts,
the distance is 3.05 meters (10 feet) plus 0.10 meter (4 inches) for
every 10 kilovolts over 50 kilovolts.
(2) Restricted areas. In areas restricted to qualified employees,
materials may not be stored within the working space about energized
lines or equipment.
Note to paragraph (b)(2): Paragraph (b) of Sec. 1926.966
specifies the size of the working space.
Sec. 1926.959 Mechanical equipment.
(a) General requirements. (1) Other applicable requirements.
Mechanical equipment shall be operated in accordance with applicable
requirements in this part, including Subparts N, O, and CC of this
part, except that Sec. 1926.600(a)(6) does not apply to operations
performed by qualified employees.
(2) Inspection before use. The critical safety components of
mechanical elevating and rotating equipment shall receive a thorough
visual inspection before use on each shift.
Note to paragraph (a)(2): Critical safety components of
mechanical elevating and rotating equipment are components for which
failure would result in free fall or free rotation of the boom.
(3) Operator. The operator of an electric line truck may not leave
his or her position at the controls while a load is suspended, unless
the employer can demonstrate that no employee (including the operator)
is endangered.
(b) Outriggers. (1) Extend outriggers. Mobile equipment, if
provided with outriggers, shall be operated with the outriggers
extended and firmly set, except as provided in paragraph (b)(3) of this
section.
(2) Clear view. Outriggers may not be extended or retracted outside
of the clear view of the operator unless all employees are outside the
range of possible equipment motion.
(3) Operation without outriggers. If the work area or the terrain
precludes the use of outriggers, the equipment may be operated only
within its maximum load ratings specified by the equipment manufacturer
for the particular configuration of the equipment without outriggers.
(c) Applied loads. Mechanical equipment used to lift or move lines
or other material shall be used within its maximum load rating and
other design limitations for the conditions under which the mechanical
equipment is being used.
(d) Operations near energized lines or equipment. (1) Minimum
approach distance. Mechanical equipment shall be operated so that the
minimum approach distances, established by the employer under Sec.
1926.960(c)(1)(i), are maintained from exposed energized lines and
equipment. However, the insulated portion of an aerial lift operated by
a qualified employee in the lift is exempt from this requirement if the
applicable minimum approach distance is maintained between the
uninsulated portions of the aerial lift and exposed objects having a
different electrical potential.
(2) Observer. A designated employee other than the equipment
operator shall observe the approach distance to exposed lines and
equipment and provide timely warnings before the minimum approach
distance required by paragraph (d)(1) of this section is reached,
unless the employer can demonstrate that the operator can accurately
determine that the minimum approach distance is being maintained.
(3) Extra precautions. If, during operation of the mechanical
equipment, that equipment could become energized, the operation also
shall comply with at least one of paragraphs (d)(3)(i) through
(d)(3)(iii) of this section.
(i) The energized lines or equipment exposed to contact shall be
covered with insulating protective material that will withstand the
type of contact that could be made during the operation.
(ii) The mechanical equipment shall be insulated for the voltage
involved. The mechanical equipment shall be positioned so that its
uninsulated portions cannot approach the energized lines or equipment
any closer than the minimum approach distances, established by the
employer under Sec. 1926.960(c)(1)(i).
(iii) Each employee shall be protected from hazards that could
arise from mechanical equipment contact with energized lines or
equipment. The measures used shall ensure that employees will not be
exposed to hazardous differences in electric potential. Unless the
employer can demonstrate that the methods in use protect each employee
from the hazards that could arise if the mechanical equipment contacts
the energized line or equipment, the measures used shall include all of
the following techniques:
(A) Using the best available ground to minimize the time the lines
or electric equipment remain energized,
(B) Bonding mechanical equipment together to minimize potential
differences,
(C) Providing ground mats to extend areas of equipotential, and
(D) Employing insulating protective equipment or barricades to
guard against any remaining hazardous electrical potential differences.
Note to paragraph (d)(3)(iii): Appendix C to this subpart
contains information on hazardous step and touch potentials and on
methods of protecting employees from hazards resulting from such
potentials.
Sec. 1926.960 Working on or near exposed energized parts.
(a) Application. This section applies to work on exposed live
parts, or near enough to them to expose the employee to any hazard they
present.
[[Page 20703]]
(b) General. (1) Qualified employees only. (i) Only qualified
employees may work on or with exposed energized lines or parts of
equipment.
(ii) Only qualified employees may work in areas containing
unguarded, uninsulated energized lines or parts of equipment operating
at 50 volts or more.
(2) Treat as energized. Electric lines and equipment shall be
considered and treated as energized unless they have been deenergized
in accordance with Sec. 1926.961.
(3) At least two employees. (i) Except as provided in paragraph
(b)(3)(ii) of this section, at least two employees shall be present
while any employees perform the following types of work:
(A) Installation, removal, or repair of lines energized at more
than 600 volts,
(B) Installation, removal, or repair of deenergized lines if an
employee is exposed to contact with other parts energized at more than
600 volts,
(C) Installation, removal, or repair of equipment, such as
transformers, capacitors, and regulators, if an employee is exposed to
contact with parts energized at more than 600 volts,
(D) Work involving the use of mechanical equipment, other than
insulated aerial lifts, near parts energized at more than 600 volts,
and
(E) Other work that exposes an employee to electrical hazards
greater than, or equal to, the electrical hazards posed by operations
listed specifically in paragraphs (b)(3)(i)(A) through (b)(3)(i)(D) of
this section.
(ii) Paragraph (b)(3)(i) of this section does not apply to the
following operations:
(A) Routine circuit switching, when the employer can demonstrate
that conditions at the site allow safe performance of this work,
(B) Work performed with live-line tools when the position of the
employee is such that he or she is neither within reach of, nor
otherwise exposed to contact with, energized parts, and
(C) Emergency repairs to the extent necessary to safeguard the
general public.
(c) Live work. (1) Minimum approach distances. (i) The employer
shall establish minimum approach distances no less than the distances
computed by Table V-2 for ac systems or Table V-7 for dc systems.
(ii) No later than April 1, 2015, for voltages over 72.5 kilovolts,
the employer shall determine the maximum anticipated per-unit transient
overvoltage, phase-to-ground, through an engineering analysis or assume
a maximum anticipated per-unit transient overvoltage, phase-to-ground,
in accordance with Table V-8. When the employer uses portable
protective gaps to control the maximum transient overvoltage, the value
of the maximum anticipated per-unit transient overvoltage, phase-to-
ground, must provide for five standard deviations between the
statistical sparkover voltage of the gap and the statistical withstand
voltage corresponding to the electrical component of the minimum
approach distance. The employer shall make any engineering analysis
conducted to determine maximum anticipated per-unit transient
overvoltage available upon request to employees and to the Assistant
Secretary or designee for examination and copying.
Note to paragraph (c)(1)(ii): See Appendix B to this subpart for
information on how to calculate the maximum anticipated per-unit
transient overvoltage, phase-to-ground, when the employer uses
portable protective gaps to reduce maximum transient overvoltages.
(iii) The employer shall ensure that no employee approaches or
takes any conductive object closer to exposed energized parts than the
employer's established minimum approach distance, unless:
(A) The employee is insulated from the energized part (rubber
insulating gloves or rubber insulating gloves and sleeves worn in
accordance with paragraph (c)(2) of this section constitutes insulation
of the employee from the energized part upon which the employee is
working provided that the employee has control of the part in a manner
sufficient to prevent exposure to uninsulated portions of the
employee's body), or
(B) The energized part is insulated from the employee and from any
other conductive object at a different potential, or
(C) The employee is insulated from any other exposed conductive
object in accordance with the requirements for live-line barehand work
in Sec. 1926.964(c).
(2) Type of insulation. (i) When an employee uses rubber insulating
gloves as insulation from energized parts (under paragraph
(c)(1)(iii)(A) of this section), the employer shall ensure that the
employee also uses rubber insulating sleeves. However, an employee need
not use rubber insulating sleeves if:
(A) Exposed energized parts on which the employee is not working
are insulated from the employee; and
(B) When installing insulation for purposes of paragraph
(c)(2)(i)(A) of this section, the employee installs the insulation from
a position that does not expose his or her upper arm to contact with
other energized parts.
(ii) When an employee uses rubber insulating gloves or rubber
insulating gloves and sleeves as insulation from energized parts (under
paragraph (c)(1)(iii)(A) of this section), the employer shall ensure
that the employee:
(A) Puts on the rubber insulating gloves and sleeves in a position
where he or she cannot reach into the minimum approach distance,
established by the employer under paragraph (c)(1) of this section; and
(B) Does not remove the rubber insulating gloves and sleeves until
he or she is in a position where he or she cannot reach into the
minimum approach distance, established by the employer under paragraph
(c)(1) of this section.
(d) Working position. (1) Working from below. The employer shall
ensure that each employee, to the extent that other safety-related
conditions at the worksite permit, works in a position from which a
slip or shock will not bring the employee's body into contact with
exposed, uninsulated parts energized at a potential different from the
employee's.
(2) Requirements for working without electrical protective
equipment. When an employee performs work near exposed parts energized
at more than 600 volts, but not more than 72.5 kilovolts, and is not
wearing rubber insulating gloves, being protected by insulating
equipment covering the energized parts, performing work using live-line
tools, or performing live-line barehand work under Sec. 1926.964(c),
the employee shall work from a position where he or she cannot reach
into the minimum approach distance, established by the employer under
paragraph (c)(1) of this section.
(e) Making connections. The employer shall ensure that employees
make connections as follows:
(1) Connecting. In connecting deenergized equipment or lines to an
energized circuit by means of a conducting wire or device, an employee
shall first attach the wire to the deenergized part;
(2) Disconnecting. When disconnecting equipment or lines from an
energized circuit by means of a conducting wire or device, an employee
shall remove the source end first; and
(3) Loose conductors. When lines or equipment are connected to or
disconnected from energized circuits, an employee shall keep loose
conductors away from exposed energized parts.
(f) Conductive articles. When an employee performs work within
reaching distance of exposed energized parts of equipment, the employer
shall
[[Page 20704]]
ensure that the employee removes or renders nonconductive all exposed
conductive articles, such as keychains or watch chains, rings, or wrist
watches or bands, unless such articles do not increase the hazards
associated with contact with the energized parts.
(g) Protection from flames and electric arcs. (1) Hazard
assessment. The employer shall assess the workplace to identify
employees exposed to hazards from flames or from electric arcs.
(2) Estimate of available heat energy. For each employee exposed to
hazards from electric arcs, the employer shall make a reasonable
estimate of the incident heat energy to which the employee would be
exposed.
Note 1 to paragraph (g)(2): Appendix E to this subpart provides
guidance on estimating available heat energy. The Occupational
Safety and Health Administration will deem employers following the
guidance in Appendix E to this subpart to be in compliance with
paragraph (g)(2) of this section. An employer may choose a method of
calculating incident heat energy not included in Appendix E to this
subpart if the chosen method reasonably predicts the incident energy
to which the employee would be exposed.
Note 2 to paragraph (g)(2): This paragraph does not require the
employer to estimate the incident heat energy exposure for every job
task performed by each employee. The employer may make broad
estimates that cover multiple system areas provided the employer
uses reasonable assumptions about the energy-exposure distribution
throughout the system and provided the estimates represent the
maximum employee exposure for those areas. For example, the employer
could estimate the heat energy just outside a substation feeding a
radial distribution system and use that estimate for all jobs
performed on that radial system.
(3) Prohibited clothing. The employer shall ensure that each
employee who is exposed to hazards from flames or electric arcs does
not wear clothing that could melt onto his or her skin or that could
ignite and continue to burn when exposed to flames or the heat energy
estimated under paragraph (g)(2) of this section.
Note to paragraph (g)(3): This paragraph prohibits clothing made
from acetate, nylon, polyester, rayon and polypropylene, either
alone or in blends, unless the employer demonstrates that the fabric
has been treated to withstand the conditions that may be encountered
by the employee or that the employee wears the clothing in such a
manner as to eliminate the hazard involved.
(4) Flame-resistant clothing. The employer shall ensure that the
outer layer of clothing worn by an employee, except for clothing not
required to be arc rated under paragraphs (g)(5)(i) through (g)(5)(v)
of this section, is flame resistant under any of the following
conditions:
(i) The employee is exposed to contact with energized circuit parts
operating at more than 600 volts,
(ii) An electric arc could ignite flammable material in the work
area that, in turn, could ignite the employee's clothing,
(iii) Molten metal or electric arcs from faulted conductors in the
work area could ignite the employee's clothing, or
Note to paragraph (g)(4)(iii): This paragraph does not apply to
conductors that are capable of carrying, without failure, the
maximum available fault current for the time the circuit protective
devices take to interrupt the fault.
(iv) The incident heat energy estimated under paragraph (g)(2) of
this section exceeds 2.0 cal/cm\2\.
(5) Arc rating. The employer shall ensure that each employee
exposed to hazards from electric arcs wears protective clothing and
other protective equipment with an arc rating greater than or equal to
the heat energy estimated under paragraph (g)(2) of this section
whenever that estimate exceeds 2.0 cal/cm\2\. This protective equipment
shall cover the employee's entire body, except as follows:
(i) Arc-rated protection is not necessary for the employee's hands
when the employee is wearing rubber insulating gloves with protectors
or, if the estimated incident energy is no more than 14 cal/cm\2\,
heavy-duty leather work gloves with a weight of at least 407 gm/m\2\
(12 oz/yd\2\),
(ii) Arc-rated protection is not necessary for the employee's feet
when the employee is wearing heavy-duty work shoes or boots,
(iii) Arc-rated protection is not necessary for the employee's head
when the employee is wearing head protection meeting Sec.
1926.100(b)(2) if the estimated incident energy is less than 9 cal/
cm\2\ for exposures involving single-phase arcs in open air or 5 cal/
cm\2\ for other exposures,
(iv) The protection for the employee's head may consist of head
protection meeting Sec. 1926.100(b)(2) and a faceshield with a minimum
arc rating of 8 cal/cm\2\ if the estimated incident-energy exposure is
less than 13 cal/cm\2\ for exposures involving single-phase arcs in
open air or 9 cal/cm\2\ for other exposures, and
(v) For exposures involving single-phase arcs in open air, the arc
rating for the employee's head and face protection may be 4 cal/cm\2\
less than the estimated incident energy.
Note to paragraph (g): See Appendix E to this subpart for
further information on the selection of appropriate protection.
(6) Dates. (i) The obligation in paragraph (g)(2) of this section
for the employer to make reasonable estimates of incident energy
commences January 1, 2015.
(ii) The obligation in paragraph (g)(4)(iv) of this section for the
employer to ensure that the outer layer of clothing worn by an employee
is flame-resistant when the estimated incident heat energy exceeds 2.0
cal/cm\2\ commences April 1, 2015.
(iii) The obligation in paragraph (g)(5) of this section for the
employer to ensure that each employee exposed to hazards from electric
arcs wears the required arc-rated protective equipment commences April
1, 2015.
(h) Fuse handling. When an employee must install or remove fuses
with one or both terminals energized at more than 300 volts, or with
exposed parts energized at more than 50 volts, the employer shall
ensure that the employee uses tools or gloves rated for the voltage.
When an employee installs or removes expulsion-type fuses with one or
both terminals energized at more than 300 volts, the employer shall
ensure that the employee wears eye protection meeting the requirements
of Subpart E of this part, uses a tool rated for the voltage, and is
clear of the exhaust path of the fuse barrel.
(i) Covered (noninsulated) conductors. The requirements of this
section that pertain to the hazards of exposed live parts also apply
when an employee performs work in proximity to covered (noninsulated)
wires.
(j) Non-current-carrying metal parts. Non-current-carrying metal
parts of equipment or devices, such as transformer cases and circuit-
breaker housings, shall be treated as energized at the highest voltage
to which these parts are exposed, unless the employer inspects the
installation and determines that these parts are grounded before
employees begin performing the work.
(k) Opening and closing circuits under load. (1) The employer shall
ensure that devices used by employees to open circuits under load
conditions are designed to interrupt the current involved.
(2) The employer shall ensure that devices used by employees to
close circuits under load conditions are designed to safely carry the
current involved.
BILLING CODE 4510-26-P
[[Page 20705]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.034
[[Page 20706]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.035
BILLING CODE 4510-26-C
[[Page 20707]]
Table V-3--Electrical Component of the Minimum Approach Distance (D; in Meters) at 5.1 to 72.5 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
Nominal voltage (kV) phase-to-phase --------------------------------------------------
D (m) D (m)
----------------------------------------------------------------------------------------------------------------
5.1 to 15.0.................................................. 0.04 0.07
15.1 to 36.0................................................. 0.16 0.28
36.1 to 46.0................................................. 0.23 0.37
46.1 to 72.5................................................. 0.39 0.59
----------------------------------------------------------------------------------------------------------------
Table V-4--Altitude Correction Factor
------------------------------------------------------------------------
Altitude above sea level (m) A
------------------------------------------------------------------------
0 to 900....................................... 1.00
901 to 1,200................................... 1.02
1,201 to 1,500................................. 1.05
1,501 to 1,800................................. 1.08
1,801 to 2,100................................. 1.11
2,101 to 2,400................................. 1.14
2,401 to 2,700................................. 1.17
2,701 to 3,000................................. 1.20
3,001 to 3,600................................. 1.25
3,601 to 4,200................................. 1.30
4,201 to 4,800................................. 1.35
4,801 to 5,400................................. 1.39
5,401 to 6,000................................. 1.44
------------------------------------------------------------------------
Table V-5--Alternative Minimum Approach Distances (in Meters or Feet and Inches) for Voltages of 72.5 kV and
Less \1\
----------------------------------------------------------------------------------------------------------------
Distance
----------------------------------------------------------------
Nominal voltage (kV) phase-to-phase Phase-to-ground exposure Phase-to-phase exposure
----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
0.50 0.300 \2\................................. Avoid contact
Avoid contact
----------------------------------------------------------------
0.301 to 0.750 \2\............................. 0.33 1.09 0.33 1.09
0.751 to 5.0................................... 0.63 2.07 0.63 2.07
5.1 to 15.0.................................... 0.65 2.14 0.68 2.24
15.1 to 36.0................................... 0.77 2.53 0.89 2.92
36.1 to 46.0................................... 0.84 2.76 0.98 3.22
46.1 to 72.5................................... 1.00 3.29 1.20 3.94
----------------------------------------------------------------------------------------------------------------
\1\ Employers may use the minimum approach distances in this table provided the worksite is at an elevation of
900 meters (3,000 feet) or less. If employees will be working at elevations greater than 900 meters (3,000
feet) above mean sea level, the employer shall determine minimum approach distances by multiplying the
distances in this table by the correction factor in Table V-4 corresponding to the altitude of the work.
\2\ For single-phase systems, use voltage-to-ground.
Table V-6--Alternative Minimum Approach Distances (in Meters or Feet and Inches) for Voltages of More Than 72.5
kV 1 2 3
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
Voltage range phase to phase (kV) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
72.6 to 121.0.................................. 1.13 3.71 1.42 4.66
121.1 to 145.0................................. 1.30 4.27 1.64 5.38
145.1 to 169.0................................. 1.46 4.79 1.94 6.36
169.1 to 242.0................................. 2.01 6.59 3.08 10.10
242.1 to 362.0................................. 3.41 11.19 5.52 18.11
362.1 to 420.0................................. 4.25 13.94 6.81 22.34
420.1 to 550.0................................. 5.07 16.63 8.24 27.03
550.1 to 800.0................................. 6.88 22.57 11.38 37.34
----------------------------------------------------------------------------------------------------------------
\1\ Employers may use the minimum approach distances in this table provided the worksite is at an elevation of
900 meters (3,000 feet) or less. If employees will be working at elevations greater than 900 meters (3,000
feet) above mean sea level, the employer shall determine minimum approach distances by multiplying the
distances in this table by the correction factor in Table V-4 corresponding to the altitude of the work.
\2\ Employers may use the phase-to-phase minimum approach distances in this table provided that no insulated
tool spans the gap and no large conductive object is in the gap.
\3\ The clear live-line tool distance shall equal or exceed the values for the indicated voltage ranges.
[[Page 20708]]
Table V-7--DC Live-Line Minimum Approach Distance (in Meters) With Overvoltage Factor \1\
----------------------------------------------------------------------------------------------------------------
distance (m) maximum line-to-ground voltage (kV)
Maximum anticipated per-unit -------------------------------------------------------------------------------
transient overvoltage 250 400 500 600 750
----------------------------------------------------------------------------------------------------------------
1.5 or less..................... 1.12 1.60 2.06 2.62 3.61
1.6............................. 1.17 1.69 2.24 2.86 3.98
1.7............................. 1.23 1.82 2.42 3.12 4.37
1.8............................. 1.28 1.95 2.62 3.39 4.79
----------------------------------------------------------------------------------------------------------------
\1\ The distances specified in this table are for air, bare-hand, and live-line tool conditions. If employees
will be working at elevations greater than 900 meters (3,000 feet) above mean sea level, the employer shall
determine minimum approach distances by multiplying the distances in this table by the correction factor in
Table V-4 corresponding to the altitude of the work.
Table V-8--Assumed Maximum Per-Unit Transient Overvoltage
----------------------------------------------------------------------------------------------------------------
Assumed maximum per-
Voltage range (kV) Type of current (ac or unit transient
dc) overvoltage
----------------------------------------------------------------------------------------------------------------
72.6 to 420.0................................................. ac 3.5
420.1 to 550.0................................................ ac 3.0
550.1 to 800.0................................................ ac 2.5
250 to 750.................................................... dc 1.8
----------------------------------------------------------------------------------------------------------------
Sec. 1926.961 Deenergizing lines and equipment for employee
protection.
(a) Application. This section applies to the deenergizing of
transmission and distribution lines and equipment for the purpose of
protecting employees. Conductors and parts of electric equipment that
have been deenergized under procedures other than those required by
this section shall be treated as energized.
(b) General. (1) System operator. If a system operator is in charge
of the lines or equipment and their means of disconnection, the
employer shall designate one employee in the crew to be in charge of
the clearance and shall comply with all of the requirements of
paragraph (c) of this section in the order specified.
(2) No system operator. If no system operator is in charge of the
lines or equipment and their means of disconnection, the employer shall
designate one employee in the crew to be in charge of the clearance and
to perform the functions that the system operator would otherwise
perform under this section. All of the requirements of paragraph (c) of
this section apply, in the order specified, except as provided in
paragraph (b)(3) of this section.
(3) Single crews working with the means of disconnection under the
control of the employee in charge of the clearance. If only one crew
will be working on the lines or equipment and if the means of
disconnection is accessible and visible to, and under the sole control
of, the employee in charge of the clearance, paragraphs (c)(1), (c)(3),
and (c)(5) of this section do not apply. Additionally, the employer
does not need to use the tags required by the remaining provisions of
paragraph (c) of this section.
(4) Multiple crews. If two or more crews will be working on the
same lines or equipment, then:
(i) The crews shall coordinate their activities under this section
with a single employee in charge of the clearance for all of the crews
and follow the requirements of this section as if all of the employees
formed a single crew, or
(ii) Each crew shall independently comply with this section and, if
there is no system operator in charge of the lines or equipment, shall
have separate tags and coordinate deenergizing and reenergizing the
lines and equipment with the other crews.
(5) Disconnecting means accessible to general public. The employer
shall render any disconnecting means that are accessible to individuals
outside the employer's control (for example, the general public)
inoperable while the disconnecting means are open for the purpose of
protecting employees.
(c) Deenergizing lines and equipment. (1) Request to deenergize.
The employee that the employer designates pursuant to paragraph (b) of
this section as being in charge of the clearance shall make a request
of the system operator to deenergize the particular section of line or
equipment. The designated employee becomes the employee in charge (as
this term is used in paragraph (c) of this section) and is responsible
for the clearance.
(2) Open disconnecting means. The employer shall ensure that all
switches, disconnectors, jumpers, taps, and other means through which
known sources of electric energy may be supplied to the particular
lines and equipment to be deenergized are open. The employer shall
render such means inoperable, unless its design does not so permit, and
then ensure that such means are tagged to indicate that employees are
at work.
(3) Automatically and remotely controlled switches. The employer
shall ensure that automatically and remotely controlled switches that
could cause the opened disconnecting means to close are also tagged at
the points of control. The employer shall render the automatic or
remote control feature inoperable, unless its design does not so
permit.
(4) Network protectors. The employer need not use the tags
mentioned in paragraphs (c)(2) and (c)(3) of this section on a network
protector for work on the primary feeder for the network protector's
associated network transformer when the employer can demonstrate all of
the following conditions:
(i) Every network protector is maintained so that it will
immediately trip open if closed when a primary conductor is
deenergized;
(ii) Employees cannot manually place any network protector in a
closed position without the use of tools, and any manual override
position is blocked, locked, or otherwise disabled; and
(iii) The employer has procedures for manually overriding any
network protector that incorporate provisions for determining, before
anyone places a network protector in a closed position,
[[Page 20709]]
that: The line connected to the network protector is not deenergized
for the protection of any employee working on the line; and (if the
line connected to the network protector is not deenergized for the
protection of any employee working on the line) the primary conductors
for the network protector are energized.
(5) Tags. Tags shall prohibit operation of the disconnecting means
and shall indicate that employees are at work.
(6) Test for energized condition. After the applicable requirements
in paragraphs (c)(1) through (c)(5) of this section have been followed
and the system operator gives a clearance to the employee in charge,
the employer shall ensure that the lines and equipment are deenergized
by testing the lines and equipment to be worked with a device designed
to detect voltage.
(7) Install grounds. The employer shall ensure the installation of
protective grounds as required by Sec. 1926.962.
(8) Consider lines and equipment deenergized. After the applicable
requirements of paragraphs (c)(1) through (c)(7) of this section have
been followed, the lines and equipment involved may be considered
deenergized.
(9) Transferring clearances. To transfer the clearance, the
employee in charge (or the employee's supervisor if the employee in
charge must leave the worksite due to illness or other emergency) shall
inform the system operator and employees in the crew; and the new
employee in charge shall be responsible for the clearance.
(10) Releasing clearances. To release a clearance, the employee in
charge shall:
(i) Notify each employee under that clearance of the pending
release of the clearance;
(ii) Ensure that all employees under that clearance are clear of
the lines and equipment;
(iii) Ensure that all protective grounds protecting employees under
that clearance have been removed; and
(iv) Report this information to the system operator and then
release the clearance.
(11) Person releasing clearance. Only the employee in charge who
requested the clearance may release the clearance, unless the employer
transfers responsibility under paragraph (c)(9) of this section.
(12) Removal of tags. No one may remove tags without the release of
the associated clearance as specified under paragraphs (c)(10) and
(c)(11) of this section.
(13) Reenergizing lines and equipment. The employer shall ensure
that no one initiates action to reenergize the lines or equipment at a
point of disconnection until all protective grounds have been removed,
all crews working on the lines or equipment release their clearances,
all employees are clear of the lines and equipment, and all protective
tags are removed from that point of disconnection.
Sec. 1926.962 Grounding for the protection of employees.
(a) Application. This section applies to grounding of transmission
and distribution lines and equipment for the purpose of protecting
employees. Paragraph (d) of this section also applies to protective
grounding of other equipment as required elsewhere in this Subpart.
Note to paragraph (a): This section covers grounding of
transmission and distribution lines and equipment when this subpart
requires protective grounding and whenever the employer chooses to
ground such lines and equipment for the protection of employees.
(b) General. For any employee to work transmission and distribution
lines or equipment as deenergized, the employer shall ensure that the
lines or equipment are deenergized under the provisions of Sec.
1926.961 and shall ensure proper grounding of the lines or equipment as
specified in paragraphs (c) through (h) of this section. However, if
the employer can demonstrate that installation of a ground is
impracticable or that the conditions resulting from the installation of
a ground would present greater hazards to employees than working
without grounds, the lines and equipment may be treated as deenergized
provided that the employer establishes that all of the following
conditions apply:
(1) Deenergized. The employer ensures that the lines and equipment
are deenergized under the provisions of Sec. 1926.961.
(2) No possibility of contact. There is no possibility of contact
with another energized source.
(3) No induced voltage. The hazard of induced voltage is not
present.
(c) Equipotential zone. Temporary protective grounds shall be
placed at such locations and arranged in such a manner that the
employer can demonstrate will prevent each employee from being exposed
to hazardous differences in electric potential.
Note to paragraph (c): Appendix C to this subpart contains
guidelines for establishing the equipotential zone required by this
paragraph. The Occupational Safety and Health Administration will
deem grounding practices meeting these guidelines as complying with
paragraph (c) of this section.
(d) Protective grounding equipment. (1) Ampacity. (i) Protective
grounding equipment shall be capable of conducting the maximum fault
current that could flow at the point of grounding for the time
necessary to clear the fault.
(ii) Protective grounding equipment shall have an ampacity greater
than or equal to that of No. 2 AWG copper.
(2) Impedance. Protective grounds shall have an impedance low
enough so that they do not delay the operation of protective devices in
case of accidental energizing of the lines or equipment.
Note to paragraph (d): American Society for Testing and
Materials Standard Specifications for Temporary Protective Grounds
to Be Used on De-Energized Electric Power Lines and Equipment, ASTM
F855-09, contains guidelines for protective grounding equipment. The
Institute of Electrical Engineers Guide for Protective Grounding of
Power Lines, IEEE Std 1048-2003, contains guidelines for selecting
and installing protective grounding equipment.
(e) Testing. The employer shall ensure that, unless a previously
installed ground is present, employees test lines and equipment and
verify the absence of nominal voltage before employees install any
ground on those lines or that equipment.
(f) Connecting and removing grounds. (1) Order of connection. The
employer shall ensure that, when an employee attaches a ground to a
line or to equipment, the employee attaches the ground-end connection
first and then attaches the other end by means of a live-line tool. For
lines or equipment operating at 600 volts or less, the employer may
permit the employee to use insulating equipment other than a live-line
tool if the employer ensures that the line or equipment is not
energized at the time the ground is connected or if the employer can
demonstrate that each employee is protected from hazards that may
develop if the line or equipment is energized.
(2) Order of removal. The employer shall ensure that, when an
employee removes a ground, the employee removes the grounding device
from the line or equipment using a live-line tool before he or she
removes the ground-end connection. For lines or equipment operating at
600 volts or less, the employer may permit the employee to use
insulating equipment other than a live-line tool if the employer
ensures that the line or equipment is not energized at the time the
ground is disconnected or if the employer can demonstrate that each
employee is
[[Page 20710]]
protected from hazards that may develop if the line or equipment is
energized.
(g) Additional precautions. The employer shall ensure that, when an
employee performs work on a cable at a location remote from the cable
terminal, the cable is not grounded at the cable terminal if there is a
possibility of hazardous transfer of potential should a fault occur.
(h) Removal of grounds for test. The employer may permit employees
to remove grounds temporarily during tests. During the test procedure,
the employer shall ensure that each employee uses insulating equipment,
shall isolate each employee from any hazards involved, and shall
implement any additional measures necessary to protect each exposed
employee in case the previously grounded lines and equipment become
energized.
Sec. 1926.963 Testing and test facilities.
(a) Application. This section provides for safe work practices for
high-voltage and high-power testing performed in laboratories, shops,
and substations, and in the field and on electric transmission and
distribution lines and equipment. It applies only to testing involving
interim measurements using high voltage, high power, or combinations of
high voltage and high power, and not to testing involving continuous
measurements as in routine metering, relaying, and normal line work.
Note to paragraph (a): OSHA considers routine inspection and
maintenance measurements made by qualified employees to be routine
line work not included in the scope of this section, provided that
the hazards related to the use of intrinsic high-voltage or high-
power sources require only the normal precautions associated with
routine work specified in the other paragraphs of this subpart. Two
typical examples of such excluded test work procedures are
``phasing-out'' testing and testing for a ``no-voltage'' condition.
(b) General requirements. (1) Safe work practices. The employer
shall establish and enforce work practices for the protection of each
worker from the hazards of high-voltage or high-power testing at all
test areas, temporary and permanent. Such work practices shall include,
as a minimum, test area safeguarding, grounding, the safe use of
measuring and control circuits, and a means providing for periodic
safety checks of field test areas.
(2) Training. The employer shall ensure that each employee, upon
initial assignment to the test area, receives training in safe work
practices, with retraining provided as required by Sec. 1926.950(b).
(c) Safeguarding of test areas. (1) Safeguarding. The employer
shall provide safeguarding within test areas to control access to test
equipment or to apparatus under test that could become energized as
part of the testing by either direct or inductive coupling and to
prevent accidental employee contact with energized parts.
(2) Permanent test areas. The employer shall guard permanent test
areas with walls, fences, or other barriers designed to keep employees
out of the test areas.
(3) Temporary test areas. In field testing, or at a temporary test
site not guarded by permanent fences and gates, the employer shall
ensure the use of one of the following means to prevent employees
without authorization from entering:
(i) Distinctively colored safety tape supported approximately waist
high with safety signs attached to it,
(ii) A barrier or barricade that limits access to the test area to
a degree equivalent, physically and visually, to the barricade
specified in paragraph (c)(3)(i) of this section, or
(iii) One or more test observers stationed so that they can monitor
the entire area.
(4) Removal of safeguards. The employer shall ensure the removal of
the safeguards required by paragraph (c)(3) of this section when
employees no longer need the protection afforded by the safeguards.
(d) Grounding practices. (1) Establish and implement practices. The
employer shall establish and implement safe grounding practices for the
test facility.
(i) The employer shall maintain at ground potential all conductive
parts accessible to the test operator while the equipment is operating
at high voltage.
(ii) Wherever ungrounded terminals of test equipment or apparatus
under test may be present, they shall be treated as energized until
tests demonstrate that they are deenergized.
(2) Installation of grounds. The employer shall ensure either that
visible grounds are applied automatically, or that employees using
properly insulated tools manually apply visible grounds, to the high-
voltage circuits after they are deenergized and before any employee
performs work on the circuit or on the item or apparatus under test.
Common ground connections shall be solidly connected to the test
equipment and the apparatus under test.
(3) Isolated ground return. In high-power testing, the employer
shall provide an isolated ground-return conductor system designed to
prevent the intentional passage of current, with its attendant voltage
rise, from occurring in the ground grid or in the earth. However, the
employer need not provide an isolated ground-return conductor if the
employer can demonstrate that both of the following conditions exist:
(i) The employer cannot provide an isolated ground-return conductor
due to the distance of the test site from the electric energy source,
and
(ii) The employer protects employees from any hazardous step and
touch potentials that may develop during the test.
Note to paragraph (d)(3)(ii): See Appendix C to this subpart for
information on measures that employers can take to protect employees
from hazardous step and touch potentials.
(4) Equipment grounding conductors. For tests in which using the
equipment grounding conductor in the equipment power cord to ground the
test equipment would result in greater hazards to test personnel or
prevent the taking of satisfactory measurements, the employer may use a
ground clearly indicated in the test set-up if the employer can
demonstrate that this ground affords protection for employees
equivalent to the protection afforded by an equipment grounding
conductor in the power supply cord.
(5) Grounding after tests. The employer shall ensure that, when any
employee enters the test area after equipment is deenergized, a ground
is placed on the high-voltage terminal and any other exposed terminals.
(i) Before any employee applies a direct ground, the employer shall
discharge high capacitance equipment or apparatus through a resistor
rated for the available energy.
(ii) A direct ground shall be applied to the exposed terminals
after the stored energy drops to a level at which it is safe to do so.
(6) Grounding test vehicles. If the employer uses a test trailer or
test vehicle in field testing, its chassis shall be grounded. The
employer shall protect each employee against hazardous touch potentials
with respect to the vehicle, instrument panels, and other conductive
parts accessible to employees with bonding, insulation, or isolation.
(e) Control and measuring circuits. (1) Control wiring. The
employer may not run control wiring, meter connections, test leads, or
cables from a test area unless contained in a grounded metallic sheath
and terminated in a grounded metallic enclosure or unless the employer
takes other precautions that it can demonstrate will provide employees
with equivalent safety.
(2) Instruments. The employer shall isolate meters and other
instruments
[[Page 20711]]
with accessible terminals or parts from test personnel to protect
against hazards that could arise should such terminals and parts become
energized during testing. If the employer provides this isolation by
locating test equipment in metal compartments with viewing windows, the
employer shall provide interlocks to interrupt the power supply when
someone opens the compartment cover.
(3) Routing temporary wiring. The employer shall protect temporary
wiring and its connections against damage, accidental interruptions,
and other hazards. To the maximum extent possible, the employer shall
keep signal, control, ground, and power cables separate from each
other.
(4) Test observer. If any employee will be present in the test area
during testing, a test observer shall be present. The test observer
shall be capable of implementing the immediate deenergizing of test
circuits for safety purposes.
(f) Safety check. (1) Before each test. Safety practices governing
employee work at temporary or field test areas shall provide, at the
beginning of each series of tests, for a routine safety check of such
test areas.
(2) Conditions to be checked. The test operator in charge shall
conduct these routine safety checks before each series of tests and
shall verify at least the following conditions:
(i) Barriers and safeguards are in workable condition and placed
properly to isolate hazardous areas;
(ii) System test status signals, if used, are in operable
condition;
(iii) Clearly marked test-power disconnects are readily available
in an emergency;
(iv) Ground connections are clearly identifiable;
(v) Personal protective equipment is provided and used as required
by Subpart E of this part and by this subpart; and
(vi) Proper separation between signal, ground, and power cables.
Sec. 1926.964 Overhead lines and live-line barehand work.
(a) General. (1) Application. This section provides additional
requirements for work performed on or near overhead lines and equipment
and for live-line barehand work.
(2) Checking structure before climbing. Before allowing employees
to subject elevated structures, such as poles or towers, to such
stresses as climbing or the installation or removal of equipment may
impose, the employer shall ascertain that the structures are capable of
sustaining the additional or unbalanced stresses. If the pole or other
structure cannot withstand the expected loads, the employer shall brace
or otherwise support the pole or structure so as to prevent failure.
Note to paragraph (a)(2): Appendix D to this subpart contains
test methods that employers can use in ascertaining whether a wood
pole is capable of sustaining the forces imposed by an employee
climbing the pole. This paragraph also requires the employer to
ascertain that the pole can sustain all other forces imposed by the
work employees will perform.
(3) Setting and moving poles. (i) When a pole is set, moved, or
removed near an exposed energized overhead conductor, the pole may not
contact the conductor.
(ii) When a pole is set, moved, or removed near an exposed
energized overhead conductor, the employer shall ensure that each
employee wears electrical protective equipment or uses insulated
devices when handling the pole and that no employee contacts the pole
with uninsulated parts of his or her body.
(iii) To protect employees from falling into holes used for placing
poles, the employer shall physically guard the holes, or ensure that
employees attend the holes, whenever anyone is working nearby.
(b) Installing and removing overhead lines. The following
provisions apply to the installation and removal of overhead conductors
or cable (overhead lines).
(1) Tension stringing method. When lines that employees are
installing or removing can contact energized parts, the employer shall
use the tension-stringing method, barriers, or other equivalent
measures to minimize the possibility that conductors and cables the
employees are installing or removing will contact energized power lines
or equipment.
(2) Conductors, cables, and pulling and tensioning equipment. For
conductors, cables, and pulling and tensioning equipment, the employer
shall provide the protective measures required by Sec. 1926.959(d)(3)
when employees are installing or removing a conductor or cable close
enough to energized conductors that any of the following failures could
energize the pulling or tensioning equipment or the conductor or cable
being installed or removed:
(i) Failure of the pulling or tensioning equipment,
(ii) Failure of the conductor or cable being pulled, or
(iii) Failure of the previously installed lines or equipment.
(3) Disable automatic-reclosing feature. If the conductors that
employees are installing or removing cross over energized conductors in
excess of 600 volts and if the design of the circuit-interrupting
devices protecting the lines so permits, the employer shall render
inoperable the automatic-reclosing feature of these devices.
(4) Induced voltage. (i) Before employees install lines parallel to
existing energized lines, the employer shall make a determination of
the approximate voltage to be induced in the new lines, or work shall
proceed on the assumption that the induced voltage is hazardous.
(ii) Unless the employer can demonstrate that the lines that
employees are installing are not subject to the induction of a
hazardous voltage or unless the lines are treated as energized,
temporary protective grounds shall be placed at such locations and
arranged in such a manner that the employer can demonstrate will
prevent exposure of each employee to hazardous differences in electric
potential.
Note to paragraph (b)(4)(ii): Appendix C to this subpart
contains guidelines for protecting employees from hazardous
differences in electric potential as required by this paragraph.
Note to paragraph (b)(4): If the employer takes no precautions
to protect employees from hazards associated with involuntary
reactions from electric shock, a hazard exists if the induced
voltage is sufficient to pass a current of 1 milliampere through a
500-ohm resistor. If the employer protects employees from injury due
to involuntary reactions from electric shock, a hazard exists if the
resultant current would be more than 6 milliamperes.
(5) Safe operating condition. Reel-handling equipment, including
pulling and tensioning devices, shall be in safe operating condition
and shall be leveled and aligned.
(6) Load ratings. The employer shall ensure that employees do not
exceed load ratings of stringing lines, pulling lines, conductor grips,
load-bearing hardware and accessories, rigging, and hoists.
(7) Defective pulling lines. The employer shall repair or replace
defective pulling lines and accessories.
(8) Conductor grips. The employer shall ensure that employees do
not use conductor grips on wire rope unless the manufacturer
specifically designed the grip for this application.
(9) Communications. The employer shall ensure that employees
maintain reliable communications, through two-way radios or other
equivalent means, between the reel tender and the pulling-rig operator.
(10) Operation of pulling rig. Employees may operate the pulling
rig only when it is safe to do so.
[[Page 20712]]
Note to paragraph (b)(10): Examples of unsafe conditions
include: employees in locations prohibited by paragraph (b)(11) of
this section, conductor and pulling line hang-ups, and slipping of
the conductor grip.
(11) Working under overhead operations. While a power-driven device
is pulling the conductor or pulling line and the conductor or pulling
line is in motion, the employer shall ensure that employees are not
directly under overhead operations or on the crossarm, except as
necessary for the employees to guide the stringing sock or board over
or through the stringing sheave.
(c) Live-line barehand work. In addition to other applicable
provisions contained in this subpart, the following requirements apply
to live-line barehand work:
(1) Training. Before an employee uses or supervises the use of the
live-line barehand technique on energized circuits, the employer shall
ensure that the employee completes training conforming to Sec.
1926.950(b) in the technique and in the safety requirements of
paragraph (c) of this section.
(2) Existing conditions. Before any employee uses the live-line
barehand technique on energized high-voltage conductors or parts, the
employer shall ascertain the following information in addition to
information about other existing conditions required by Sec.
1926.950(d):
(i) The nominal voltage rating of the circuit on which employees
will perform the work,
(ii) The clearances to ground of lines and other energized parts on
which employees will perform the work, and
(iii) The voltage limitations of equipment employees will use.
(3) Insulated tools and equipment. (i) The employer shall ensure
that the insulated equipment, insulated tools, and aerial devices and
platforms used by employees are designed, tested, and made for live-
line barehand work.
(ii) The employer shall ensure that employees keep tools and
equipment clean and dry while they are in use.
(4) Disable automatic-reclosing feature. The employer shall render
inoperable the automatic-reclosing feature of circuit-interrupting
devices protecting the lines if the design of the devices permits.
(5) Adverse weather conditions. The employer shall ensure that
employees do not perform work when adverse weather conditions would
make the work hazardous even after the employer implements the work
practices required by this subpart. Additionally, employees may not
perform work when winds reduce the phase-to-phase or phase-to-ground
clearances at the work location below the minimum approach distances
specified in paragraph (c)(13) of this section, unless insulating
guards cover the grounded objects and other lines and equipment.
Note to paragraph (c)(5): Thunderstorms in the vicinity, high
winds, snow storms, and ice storms are examples of adverse weather
conditions that make live-line barehand work too hazardous to
perform safely even after the employer implements the work practices
required by this subpart.
(6) Bucket liners and electrostatic shielding. The employer shall
provide and ensure that employees use a conductive bucket liner or
other conductive device for bonding the insulated aerial device to the
energized line or equipment.
(i) The employee shall be connected to the bucket liner or other
conductive device by the use of conductive shoes, leg clips, or other
means.
(ii) Where differences in potentials at the worksite pose a hazard
to employees, the employer shall provide electrostatic shielding
designed for the voltage being worked.
(7) Bonding the employee to the energized part. The employer shall
ensure that, before the employee contacts the energized part, the
employee bonds the conductive bucket liner or other conductive device
to the energized conductor by means of a positive connection. This
connection shall remain attached to the energized conductor until the
employee completes the work on the energized circuit.
(8) Aerial-lift controls. Aerial lifts used for live-line barehand
work shall have dual controls (lower and upper) as follows:
(i) The upper controls shall be within easy reach of the employee
in the bucket. On a two-bucket-type lift, access to the controls shall
be within easy reach of both buckets.
(ii) The lower set of controls shall be near the base of the boom
and shall be designed so that they can override operation of the
equipment at any time.
(9) Operation of lower controls. Lower (ground-level) lift controls
may not be operated with an employee in the lift except in case of
emergency.
(10) Check controls. The employer shall ensure that, before
employees elevate an aerial lift into the work position, the employees
check all controls (ground level and bucket) to determine that they are
in proper working condition.
(11) Body of aerial lift truck. The employer shall ensure that,
before employees elevate the boom of an aerial lift, the employees
ground the body of the truck or barricade the body of the truck and
treat it as energized.
(12) Boom-current test. The employer shall ensure that employees
perform a boom-current test before starting work each day, each time
during the day when they encounter a higher voltage, and when changed
conditions indicate a need for an additional test.
(i) This test shall consist of placing the bucket in contact with
an energized source equal to the voltage to be encountered for a
minimum of 3 minutes.
(ii) The leakage current may not exceed 1 microampere per kilovolt
of nominal phase-to-ground voltage.
(iii) The employer shall immediately suspend work from the aerial
lift when there is any indication of a malfunction in the equipment.
(13) Minimum approach distance. The employer shall ensure that
employees maintain the minimum approach distances, established by the
employer under Sec. 1926.960(c)(1)(i), from all grounded objects and
from lines and equipment at a potential different from that to which
the live-line barehand equipment is bonded, unless insulating guards
cover such grounded objects and other lines and equipment.
(14) Approaching, leaving, and bonding to energized part. The
employer shall ensure that, while an employee is approaching, leaving,
or bonding to an energized circuit, the employee maintains the minimum
approach distances, established by the employer under Sec.
1926.960(c)(1)(i), between the employee and any grounded parts,
including the lower boom and portions of the truck and between the
employee and conductive objects energized at different potentials.
(15) Positioning bucket near energized bushing or insulator string.
While the bucket is alongside an energized bushing or insulator string,
the employer shall ensure that employees maintain the phase-to-ground
minimum approach distances, established by the employer under Sec.
1926.960(c)(1)(i), between all parts of the bucket and the grounded end
of the bushing or insulator string or any other grounded surface.
(16) Handlines. The employer shall ensure that employees do not use
handlines between the bucket and the boom or between the bucket and the
ground. However, employees may use nonconductive-type handlines from
conductor to ground if not supported from the bucket. The employer
shall ensure that no one uses ropes used for live-line barehand work
for other purposes.
[[Page 20713]]
(17) Passing objects to employee. The employer shall ensure that
employees do not pass uninsulated equipment or material between a pole
or structure and an aerial lift while an employee working from the
bucket is bonded to an energized part.
(18) Nonconductive measuring device. A nonconductive measuring
device shall be readily accessible to employees performing live-line
barehand work to assist them in maintaining the required minimum
approach distance.
(d) Towers and structures. The following requirements apply to work
performed on towers or other structures that support overhead lines.
(1) Working beneath towers and structures. The employer shall
ensure that no employee is under a tower or structure while work is in
progress, except when the employer can demonstrate that such a working
position is necessary to assist employees working above.
(2) Tag lines. The employer shall ensure that employees use tag
lines or other similar devices to maintain control of tower sections
being raised or positioned, unless the employer can demonstrate that
the use of such devices would create a greater hazard to employees.
(3) Disconnecting load lines. The employer shall ensure that
employees do not detach the loadline from a member or section until
they safely secure the load.
(4) Adverse weather conditions. The employer shall ensure that,
except during emergency restoration procedures, employees discontinue
work when adverse weather conditions would make the work hazardous in
spite of the work practices required by this subpart.
Note to paragraph (d)(4): Thunderstorms in the vicinity, high
winds, snow storms, and ice storms are examples of adverse weather
conditions that make this work too hazardous to perform even after
the employer implements the work practices required by this subpart.
Sec. 1926.965 Underground electrical installations.
(a) Application. This section provides additional requirements for
work on underground electrical installations.
(b) Access. The employer shall ensure that employees use a ladder
or other climbing device to enter and exit a manhole or subsurface
vault exceeding 1.22 meters (4 feet) in depth. No employee may climb
into or out of a manhole or vault by stepping on cables or hangers.
(c) Lowering equipment into manholes. (1) Hoisting equipment.
Equipment used to lower materials and tools into manholes or vaults
shall be capable of supporting the weight to be lowered and shall be
checked for defects before use.
(2) Clear the area of employees. Before anyone lowers tools or
material into the opening for a manhole or vault, each employee working
in the manhole or vault shall be clear of the area directly under the
opening.
(d) Attendants for manholes and vaults. (1) When required. While
work is being performed in a manhole or vault containing energized
electric equipment, an employee with first-aid training shall be
available on the surface in the immediate vicinity of the manhole or
vault entrance to render emergency assistance.
(2) Brief entries allowed. Occasionally, the employee on the
surface may briefly enter a manhole or vault to provide nonemergency
assistance.
Note 1 to paragraph (d)(2): Paragraph (h) of 1926.953 may also
require an attendant and does not permit this attendant to enter the
manhole or vault.
Note 2 to paragraph (d)(2): Paragraph (b)(1)(ii) of Sec.
1926.960 requires employees entering manholes or vaults containing
unguarded, uninsulated energized lines or parts of electric
equipment operating at 50 volts or more to be qualified.
(3) Entry without attendant. For the purpose of inspection,
housekeeping, taking readings, or similar work, an employee working
alone may enter, for brief periods of time, a manhole or vault where
energized cables or equipment are in service if the employer can
demonstrate that the employee will be protected from all electrical
hazards.
(4) Communications. The employer shall ensure that employees
maintain reliable communications, through two-way radios or other
equivalent means, among all employees involved in the job.
(e) Duct rods. The employer shall ensure that, if employees use
duct rods, the employees install the duct rods in the direction
presenting the least hazard to employees. The employer shall station an
employee at the far end of the duct line being rodded to ensure that
the employees maintain the required minimum approach distances.
(f) Multiple cables. When multiple cables are present in a work
area, the employer shall identify the cable to be worked by electrical
means, unless its identity is obvious by reason of distinctive
appearance or location or by other readily apparent means of
identification. The employer shall protect cables other than the one
being worked from damage.
(g) Moving cables. Except when paragraph (h)(2) of this section
permits employees to perform work that could cause a fault in an
energized cable in a manhole or vault, the employer shall ensure that
employees inspect energized cables to be moved for abnormalities.
(h) Protection against faults. (1) Cables with abnormalities. Where
a cable in a manhole or vault has one or more abnormalities that could
lead to a fault or be an indication of an impending fault, the employer
shall deenergize the cable with the abnormality before any employee may
work in the manhole or vault, except when service-load conditions and a
lack of feasible alternatives require that the cable remain energized.
In that case, employees may enter the manhole or vault provided the
employer protects them from the possible effects of a failure using
shields or other devices that are capable of containing the adverse
effects of a fault. The employer shall treat the following
abnormalities as indications of impending faults unless the employer
can demonstrate that the conditions could not lead to a fault: Oil or
compound leaking from cable or joints, broken cable sheaths or joint
sleeves, hot localized surface temperatures of cables or joints, or
joints swollen beyond normal tolerance.
(2) Work-related faults. If the work employees will perform in a
manhole or vault could cause a fault in a cable, the employer shall
deenergize that cable before any employee works in the manhole or
vault, except when service-load conditions and a lack of feasible
alternatives require that the cable remain energized. In that case,
employees may enter the manhole or vault provided the employer protects
them from the possible effects of a failure using shields or other
devices that are capable of containing the adverse effects of a fault.
(i) Sheath continuity. When employees perform work on buried cable
or on cable in a manhole or vault, the employer shall maintain
metallic-sheath continuity, or the cable sheath shall be treated as
energized.
Sec. 1926.966 Substations.
(a) Application. This section provides additional requirements for
substations and for work performed in them.
(b) Access and working space. The employer shall provide and
maintain sufficient access and working space about electric equipment
to permit ready and safe operation and maintenance of such equipment by
employees.
[[Page 20714]]
Note to paragraph (b): American National Standard National
Electrical Safety Code, ANSI/IEEE C2-2012 contains guidelines for
the dimensions of access and working space about electric equipment
in substations. Installations meeting the ANSI provisions comply
with paragraph (b) of this section. The Occupational Safety and
Health Administration will determine whether an installation that
does not conform to this ANSI standard complies with paragraph (b)
of this section based on the following criteria:
(1) Whether the installation conforms to the edition of ANSI C2
that was in effect when the installation was made;
(2) Whether the configuration of the installation enables
employees to maintain the minimum approach distances, established by
the employer under Sec. 1926.960(c)(1)(i), while the employees are
working on exposed, energized parts; and
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by access and working space meeting ANSI/IEEE C2-2012.
(c) Draw-out-type circuit breakers. The employer shall ensure that,
when employees remove or insert draw-out-type circuit breakers, the
breaker is in the open position. The employer shall also render the
control circuit inoperable if the design of the equipment permits.
(d) Substation fences. Conductive fences around substations shall
be grounded. When a substation fence is expanded or a section is
removed, fence sections shall be isolated, grounded, or bonded as
necessary to protect employees from hazardous differences in electric
potential.
Note to paragraph (d): IEEE Std 80-2000, IEEE Guide for Safety
in AC Substation Grounding, contains guidelines for protection
against hazardous differences in electric potential.
(e) Guarding of rooms and other spaces containing electric supply
equipment. (1) When to guard rooms and other spaces. Rooms and other
spaces in which electric supply lines or equipment are installed shall
meet the requirements of paragraphs (e)(2) through (e)(5) of this
section under the following conditions:
(i) If exposed live parts operating at 50 to 150 volts to ground
are within 2.4 meters (8 feet) of the ground or other working surface
inside the room or other space,
(ii) If live parts operating at 151 to 600 volts to ground and
located within 2.4 meters (8 feet) of the ground or other working
surface inside the room or other space are guarded only by location, as
permitted under paragraph (f)(1) of this section, or
(iii) If live parts operating at more than 600 volts to ground are
within the room or other space, unless:
(A) The live parts are enclosed within grounded, metal-enclosed
equipment whose only openings are designed so that foreign objects
inserted in these openings will be deflected from energized parts, or
(B) The live parts are installed at a height, above ground and any
other working surface, that provides protection at the voltage on the
live parts corresponding to the protection provided by a 2.4-meter (8-
foot) height at 50 volts.
(2) Prevent access by unqualified persons. Fences, screens,
partitions, or walls shall enclose the rooms and other spaces so as to
minimize the possibility that unqualified persons will enter.
(3) Restricted entry. Unqualified persons may not enter the rooms
or other spaces while the electric supply lines or equipment are
energized.
(4) Warning signs. The employer shall display signs at entrances to
the rooms and other spaces warning unqualified persons to keep out.
(5) Entrances to rooms and other. The employer shall keep each
entrance to a room or other space locked, unless the entrance is under
the observation of a person who is attending the room or other space
for the purpose of preventing unqualified employees from entering.
(f) Guarding of energized parts. (1) Type of guarding. The employer
shall provide guards around all live parts operating at more than 150
volts to ground without an insulating covering unless the location of
the live parts gives sufficient clearance (horizontal, vertical, or
both) to minimize the possibility of accidental employee contact.
Note to paragraph (f)(1): American National Standard National
Electrical Safety Code, ANSI/IEEE C2-2002 contains guidelines for
the dimensions of clearance distances about electric equipment in
substations. Installations meeting the ANSI provisions comply with
paragraph (f)(1) of this section. The Occupational Safety and Health
Administration will determine whether an installation that does not
conform to this ANSI standard complies with paragraph (f)(1) of this
section based on the following criteria:
(1) Whether the installation conforms to the edition of ANSI C2
that was in effect when the installation was made;
(2) Whether each employee is isolated from energized parts at
the point of closest approach; and
(3) Whether the precautions taken when employees perform work on
the installation provide protection equivalent to the protection
provided by horizontal and vertical clearances meeting ANSI/IEEE C2-
2002.
(2) Maintaining guards during operation. Except for fuse
replacement and other necessary access by qualified persons, the
employer shall maintain guarding of energized parts within a
compartment during operation and maintenance functions to prevent
accidental contact with energized parts and to prevent dropped tools or
other equipment from contacting energized parts.
(3) Temporary removal of guards. Before guards are removed from
energized equipment, the employer shall install barriers around the
work area to prevent employees who are not working on the equipment,
but who are in the area, from contacting the exposed live parts.
(g) Substation entry. (1) Report upon entering. Upon entering an
attended substation, each employee, other than employees regularly
working in the station, shall report his or her presence to the
employee in charge of substation activities to receive information on
special system conditions affecting employee safety.
(2) Job briefing. The job briefing required by Sec. 1926.952 shall
cover information on special system conditions affecting employee
safety, including the location of energized equipment in or adjacent to
the work area and the limits of any deenergized work area.
Sec. 1926.967 Special conditions.
(a) Capacitors. The following additional requirements apply to work
on capacitors and on lines connected to capacitors.
Note to paragraph (a): See Sec. Sec. 1926.961 and 1926.962 for
requirements pertaining to the deenergizing and grounding of
capacitor installations.
(1) Disconnect from energized source. Before employees work on
capacitors, the employer shall disconnect the capacitors from energized
sources and short circuit the capacitors. The employer shall ensure
that the employee short circuiting the capacitors waits at least 5
minutes from the time of disconnection before applying the short
circuit,
(2) Short circuiting units. Before employees handle the units, the
employer shall short circuit each unit in series-parallel capacitor
banks between all terminals and the capacitor case or its rack. If the
cases of capacitors are on ungrounded substation racks, the employer
shall bond the racks to ground.
(3) Short circuiting connected lines. The employer shall short
circuit any line connected to capacitors before the line is treated as
deenergized.
(b) Current transformer secondaries. The employer shall ensure that
[[Page 20715]]
employees do not open the secondary of a current transformer while the
transformer is energized. If the employer cannot deenergize the primary
of the current transformer before employees perform work on an
instrument, a relay, or other section of a current transformer
secondary circuit, the employer shall bridge the circuit so that the
current transformer secondary does not experience an open-circuit
condition.
(c) Series streetlighting. (1) Applicable requirements. If the
open-circuit voltage exceeds 600 volts, the employer shall ensure that
employees work on series streetlighting circuits in accordance with
Sec. 1926.964 or Sec. 1926.965, as appropriate.
(2) Opening a series loop. Before any employee opens a series loop,
the employer shall deenergize the streetlighting transformer and
isolate it from the source of supply or shall bridge the loop to avoid
an open-circuit condition.
(d) Illumination. The employer shall provide sufficient
illumination to enable the employee to perform the work safely.
Note to paragraph (d): See Sec. 1926.56, which requires
specific levels of illumination.
(e) Protection against drowning. (1) Personal flotation devices.
Whenever an employee may be pulled or pushed, or might fall, into water
where the danger of drowning exists, the employer shall provide the
employee with, and shall ensure that the employee uses, a personal
flotation device meeting Sec. 1926.106.
(2) Maintaining flotation devices in safe condition. The employer
shall maintain each personal flotation device in safe condition and
shall inspect each personal flotation device frequently enough to
ensure that it does not have rot, mildew, water saturation, or any
other condition that could render the device unsuitable for use.
(3) Crossing bodies of water. An employee may cross streams or
other bodies of water only if a safe means of passage, such as a
bridge, is available.
(f) Excavations. Excavation operations shall comply with Subpart P
of this part.
(g) Employee protection in public work areas. (1) Traffic control
devices. Traffic-control signs and traffic-control devices used for the
protection of employees shall meet Sec. 1926.200(g)(2).
(2) Controlling traffic. Before employees begin work in the
vicinity of vehicular or pedestrian traffic that may endanger them, the
employer shall place warning signs or flags and other traffic-control
devices in conspicuous locations to alert and channel approaching
traffic.
(3) Barricades. The employer shall use barricades where additional
employee protection is necessary.
(4) Excavated areas. The employer shall protect excavated areas
with barricades.
(5) Warning lights. The employer shall display warning lights
prominently at night.
(h) Backfeed. When there is a possibility of voltage backfeed from
sources of cogeneration or from the secondary system (for example,
backfeed from more than one energized phase feeding a common load), the
requirements of Sec. 1926.960 apply if employees will work the lines
or equipment as energized, and the requirements of Sec. Sec. 1926.961
and 1926.962 apply if employees will work the lines or equipment as
deenergized.
(i) Lasers. The employer shall install, adjust, and operate laser
equipment in accordance with Sec. 1926.54.
(j) Hydraulic fluids. Hydraulic fluids used for the insulated
sections of equipment shall provide insulation for the voltage
involved.
(k) Communication facilities. (1) Microwave transmission. (i) The
employer shall ensure that no employee looks into an open waveguide or
antenna connected to an energized microwave source.
(ii) If the electromagnetic-radiation level within an accessible
area associated with microwave communications systems exceeds the
radiation-protection guide specified by Sec. 1910.97(a)(2) of this
chapter, the employer shall post the area with warning signs containing
the warning symbol described in Sec. 1910.97(a)(3) of this chapter.
The lower half of the warning symbol shall include the following
statements, or ones that the employer can demonstrate are equivalent:
``Radiation in this area may exceed hazard limitations and special
precautions are required. Obtain specific instruction before
entering.''
(iii) When an employee works in an area where the electromagnetic
radiation could exceed the radiation-protection guide, the employer
shall institute measures that ensure that the employee's exposure is
not greater than that permitted by that guide. Such measures may
include administrative and engineering controls and personal protective
equipment.
(2) Power-line carrier. The employer shall ensure that employees
perform power-line carrier work, including work on equipment used for
coupling carrier current to power line conductors, in accordance with
the requirements of this subpart pertaining to work on energized lines.
Sec. 1926.968 Definitions.
Attendant. An employee assigned to remain immediately outside the
entrance to an enclosed or other space to render assistance as needed
to employees inside the space.
Automatic circuit recloser. A self-controlled device for
automatically interrupting and reclosing an alternating-current
circuit, with a predetermined sequence of opening and reclosing
followed by resetting, hold closed, or lockout.
Barricade. A physical obstruction such as tapes, cones, or A-frame
type wood or metal structures that provides a warning about, and limits
access to, a hazardous area.
Barrier. A physical obstruction that prevents contact with
energized lines or equipment or prevents unauthorized access to a work
area.
Bond. The electrical interconnection of conductive parts designed
to maintain a common electric potential.
Bus. A conductor or a group of conductors that serve as a common
connection for two or more circuits.
Bushing. An insulating structure that includes a through conductor
or that provides a passageway for such a conductor, and that, when
mounted on a barrier, insulates the conductor from the barrier for the
purpose of conducting current from one side of the barrier to the
other.
Cable. A conductor with insulation, or a stranded conductor with or
without insulation and other coverings (single-conductor cable), or a
combination of conductors insulated from one another (multiple-
conductor cable).
Cable sheath. A conductive protective covering applied to cables.
Note to the definition of ``cable sheath'': A cable sheath may
consist of multiple layers one or more of which is conductive.
Circuit. A conductor or system of conductors through which an
electric current is intended to flow.
Clearance (between objects). The clear distance between two objects
measured surface to surface.
Clearance (for work). Authorization to perform specified work or
permission to enter a restricted area.
Communication lines. (See Lines; (1) Communication lines.)
Conductor. A material, usually in the form of a wire, cable, or bus
bar, used for carrying an electric current.
Contract employer. An employer, other than a host employer, that
performs work covered by Subpart V of this part under contract.
Covered conductor. A conductor covered with a dielectric having no
rated insulating strength or having a
[[Page 20716]]
rated insulating strength less than the voltage of the circuit in which
the conductor is used.
Current-carrying part. A conducting part intended to be connected
in an electric circuit to a source of voltage. Non-current-carrying
parts are those not intended to be so connected.
Deenergized. Free from any electrical connection to a source of
potential difference and from electric charge; not having a potential
that is different from the potential of the earth.
Note to the definition of ``deenergized'': The term applies only
to current-carrying parts, which are sometimes energized (alive).
Designated employee (designated person). An employee (or person)
who is assigned by the employer to perform specific duties under the
terms of this subpart and who has sufficient knowledge of the
construction and operation of the equipment, and the hazards involved,
to perform his or her duties safely.
Electric line truck. A truck used to transport personnel, tools,
and material for electric supply line work.
Electric supply equipment. Equipment that produces, modifies,
regulates, controls, or safeguards a supply of electric energy.
Electric supply lines. (See ``Lines; (2) Electric supply lines.'')
Electric utility. An organization responsible for the installation,
operation, or maintenance of an electric supply system.
Enclosed space. A working space, such as a manhole, vault, tunnel,
or shaft, that has a limited means of egress or entry, that is designed
for periodic employee entry under normal operating conditions, and
that, under normal conditions, does not contain a hazardous atmosphere,
but may contain a hazardous atmosphere under abnormal conditions.
Energized (alive, live). Electrically connected to a source of
potential difference, or electrically charged so as to have a potential
significantly different from that of earth in the vicinity.
Energy source. Any electrical, mechanical, hydraulic, pneumatic,
chemical, nuclear, thermal, or other energy source that could cause
injury to employees.
Entry (as used in Sec. 1926.953). The action by which a person
passes through an opening into an enclosed space. Entry includes
ensuing work activities in that space and is considered to have
occurred as soon as any part of the entrant's body breaks the plane of
an opening into the space.
Equipment (electric). A general term including material, fittings,
devices, appliances, fixtures, apparatus, and the like used as part of
or in connection with an electrical installation.
Exposed, Exposed to contact (as applied to energized parts). Not
isolated or guarded.
Fall restraint system. A fall protection system that prevents the
user from falling any distance.
First-aid training. Training in the initial care, including
cardiopulmonary resuscitation (which includes chest compressions,
rescue breathing, and, as appropriate, other heart and lung
resuscitation techniques), performed by a person who is not a medical
practitioner, of a sick or injured person until definitive medical
treatment can be administered.
Ground. A conducting connection, whether planned or unplanned,
between an electric circuit or equipment and the earth, or to some
conducting body that serves in place of the earth.
Grounded. Connected to earth or to some conducting body that serves
in place of the earth.
Guarded. Covered, fenced, enclosed, or otherwise protected, by
means of suitable covers or casings, barrier rails or screens, mats, or
platforms, designed to minimize the possibility, under normal
conditions, of dangerous approach or inadvertent contact by persons or
objects.
Note to the definition of ``guarded'': Wires that are insulated,
but not otherwise protected, are not guarded.
Hazardous atmosphere. An atmosphere that may expose employees to
the risk of death, incapacitation, impairment of ability to self-rescue
(that is, escape unaided from an enclosed space), injury, or acute
illness from one or more of the following causes:
(1) Flammable gas, vapor, or mist in excess of 10 percent of its
lower flammable limit (LFL);
(2) Airborne combustible dust at a concentration that meets or
exceeds its LFL;
Note to the definition of ``hazardous atmosphere'' (2): This
concentration may be approximated as a condition in which the dust
obscures vision at a distance of 1.52 meters (5 feet) or less.
(3) Atmospheric oxygen concentration below 19.5 percent or above
23.5 percent;
(4) Atmospheric concentration of any substance for which a dose or
a permissible exposure limit is published in Subpart D, Occupational
Health and Environmental Controls, or in Subpart Z, Toxic and Hazardous
Substances, of this part and which could result in employee exposure in
excess of its dose or permissible exposure limit;
Note to the definition of ``hazardous atmosphere'' (4): An
atmospheric concentration of any substance that is not capable of
causing death, incapacitation, impairment of ability to self-rescue,
injury, or acute illness due to its health effects is not covered by
this provision.
(5) Any other atmospheric condition that is immediately dangerous
to life or health.
Note to the definition of ``hazardous atmosphere'' (5): For air
contaminants for which the Occupational Safety and Health
Administration has not determined a dose or permissible exposure
limit, other sources of information, such as Material Safety Data
Sheets that comply with the Hazard Communication Standard, Sec.
1926.1200, published information, and internal documents can provide
guidance in establishing acceptable atmospheric conditions.
High-power tests. Tests in which the employer uses fault currents,
load currents, magnetizing currents, and line-dropping currents to test
equipment, either at the equipment's rated voltage or at lower
voltages.
High-voltage tests. Tests in which the employer uses voltages of
approximately 1,000 volts as a practical minimum and in which the
voltage source has sufficient energy to cause injury.
High wind. A wind of such velocity that one or more of the
following hazards would be present:
(1) The wind could blow an employee from an elevated location,
(2) The wind could cause an employee or equipment handling material
to lose control of the material, or
(3) The wind would expose an employee to other hazards not
controlled by the standard involved.
Note to the definition of ``high wind'': The Occupational Safety
and Health Administration normally considers winds exceeding 64.4
kilometers per hour (40 miles per hour), or 48.3 kilometers per hour
(30 miles per hour) if the work involves material handling, as
meeting this criteria, unless the employer takes precautions to
protect employees from the hazardous effects of the wind.
Host employer. An employer that operates, or that controls the
operating procedures for, an electric power generation, transmission,
or distribution installation on which a contract employer is performing
work covered by Subpart V of this part.
Note to the definition of ``host employer'': The Occupational
Safety and Health Administration will treat the electric utility or
the owner of the installation as the host employer if it operates or
controls operating procedures for the installation. If the electric
utility or installation owner neither operates
[[Page 20717]]
nor controls operating procedures for the installation, the
Occupational Safety and Health Administration will treat the
employer that the utility or owner has contracted with to operate or
control the operating procedures for the installation as the host
employer. In no case will there be more than one host employer.
Immediately dangerous to life or health (IDLH). Any condition that
poses an immediate or delayed threat to life or that would cause
irreversible adverse health effects or that would interfere with an
individual's ability to escape unaided from a permit space.
Note to the definition of ``immediately dangerous to life or
health'': Some materials--hydrogen fluoride gas and cadmium vapor,
for example--may produce immediate transient effects that, even if
severe, may pass without medical attention, but are followed by
sudden, possibly fatal collapse 12-72 hours after exposure. The
victim ``feels normal'' from recovery from transient effects until
collapse. Such materials in hazardous quantities are considered to
be ``immediately'' dangerous to life or health.
Insulated. Separated from other conducting surfaces by a dielectric
(including air space) offering a high resistance to the passage of
current.
Note to the definition of ``insulated'': When any object is said
to be insulated, it is understood to be insulated for the conditions
to which it normally is subjected. Otherwise, it is, for the purpose
of this subpart, uninsulated.
Insulation (cable). Material relied upon to insulate the conductor
from other conductors or conducting parts or from ground.
Isolated. Not readily accessible to persons unless special means
for access are used.
Line-clearance tree trimming. The pruning, trimming, repairing,
maintaining, removing, or clearing of trees, or the cutting of brush,
that is within the following distance of electric supply lines and
equipment:
(1) For voltages to ground of 50 kilovolts or less--3.05 meters (10
feet);
(2) For voltages to ground of more than 50 kilovolts--3.05 meters
(10 feet) plus 0.10 meters (4 inches) for every 10 kilovolts over 50
kilovolts.
Lines. (1) Communication lines. The conductors and their supporting
or containing structures which are used for public or private signal or
communication service, and which operate at potentials not exceeding
400 volts to ground or 750 volts between any two points of the circuit,
and the transmitted power of which does not exceed 150 watts. If the
lines are operating at less than 150 volts, no limit is placed on the
transmitted power of the system. Under certain conditions,
communication cables may include communication circuits exceeding these
limitations where such circuits are also used to supply power solely to
communication equipment.
Note to the definition of ``communication lines'': Telephone,
telegraph, railroad signal, data, clock, fire, police alarm, cable
television, and other systems conforming to this definition are
included. Lines used for signaling purposes, but not included under
this definition, are considered as electric supply lines of the same
voltage.
(2) Electric supply lines. Conductors used to transmit electric
energy and their necessary supporting or containing structures. Signal
lines of more than 400 volts are always supply lines within this
section, and those of less than 400 volts are considered as supply
lines, if so run and operated throughout.
Manhole. A subsurface enclosure that personnel may enter and that
is used for installing, operating, and maintaining submersible
equipment or cable.
Minimum approach distance. The closest distance an employee may
approach an energized or a grounded object.
Note to the definition of ``minimum approach distance'':
Paragraph (c)(1)(i) of Sec. 1926.960 requires employers to
establish minimum approach distances.
Personal fall arrest system. A system used to arrest an employee in
a fall from a working level.
Qualified employee (qualified person). An employee (person)
knowledgeable in the construction and operation of the electric power
generation, transmission, and distribution equipment involved, along
with the associated hazards.
Note 1 to the definition of ``qualified employee (qualified
person)'': An employee must have the training required by Sec.
1926.950(b)(2) to be a qualified employee.
Note 2 to the definition of ``qualified employee (qualified
person)'': Except under Sec. 1926.954(b)(3)(iii), an employee who
is undergoing on-the-job training and who has demonstrated, in the
course of such training, an ability to perform duties safely at his
or her level of training and who is under the direct supervision of
a qualified person is a qualified person for the performance of
those duties.
Statistical sparkover voltage. A transient overvoltage level that
produces a 97.72-percent probability of sparkover (that is, two
standard deviations above the voltage at which there is a 50-percent
probability of sparkover).
Statistical withstand voltage. A transient overvoltage level that
produces a 0.14-percent probability of sparkover (that is, three
standard deviations below the voltage at which there is a 50-percent
probability of sparkover).
Switch. A device for opening and closing or for changing the
connection of a circuit. In this subpart, a switch is manually
operable, unless otherwise stated.
System operator. A qualified person designated to operate the
system or its parts.
Vault. An enclosure, above or below ground, that personnel may
enter and that is used for installing, operating, or maintaining
equipment or cable.
Vented vault. A vault that has provision for air changes using
exhaust-flue stacks and low-level air intakes operating on pressure and
temperature differentials that provide for airflow that precludes a
hazardous atmosphere from developing.
Voltage. The effective (root mean square, or rms) potential
difference between any two conductors or between a conductor and
ground. This subpart expresses voltages in nominal values, unless
otherwise indicated. The nominal voltage of a system or circuit is the
value assigned to a system or circuit of a given voltage class for the
purpose of convenient designation. The operating voltage of the system
may vary above or below this value.
Work-positioning equipment. A body belt or body harness system
rigged to allow an employee to be supported on an elevated vertical
surface, such as a utility pole or tower leg, and work with both hands
free while leaning.
Appendix A to Subpart V of Part 1926--[Reserved]
Appendix B to Subpart V of Part 1926--Working on Exposed Energized
Parts
I. Introduction
Electric utilities design electric power generation,
transmission, and distribution installations to meet National
Electrical Safety Code (NESC), ANSI C2, requirements. Electric
utilities also design transmission and distribution lines to limit
line outages as required by system reliability criteria \1\ and to
withstand the maximum overvoltages impressed on the system.
Conditions such as switching surges, faults, and lightning can cause
overvoltages. Electric utilities generally select insulator design
and lengths and the clearances to structural parts so as to prevent
outages from contaminated line insulation and during storms. Line
insulator lengths and structural clearances have, over the years,
come closer to the minimum approach distances used by workers. As
minimum approach distances and structural clearances converge, it is
increasingly important that system designers and system operating
and maintenance personnel understand the
[[Page 20718]]
concepts underlying minimum approach distances.
---------------------------------------------------------------------------
\1\ Federal, State, and local regulatory bodies and electric
utilities set reliability requirements that limit the number and
duration of system outages.
---------------------------------------------------------------------------
The information in this appendix will assist employers in
complying with the minimum approach-distance requirements contained
in Sec. Sec. 1926.960(c)(1) and 1926.964(c). Employers must use the
technical criteria and methodology presented in this appendix in
establishing minimum approach distances in accordance with Sec.
1926.960(c)(1)(i) and Table V-2 and Table V-7. This appendix
provides essential background information and technical criteria for
the calculation of the required minimum approach distances for live-
line work on electric power generation, transmission, and
distribution installations.
Unless an employer is using the maximum transient overvoltages
specified in Table V-8 for voltages over 72.5 kilovolts, the
employer must use persons knowledgeable in the techniques discussed
in this appendix, and competent in the field of electric
transmission and distribution system design, to determine the
maximum transient overvoltage.
II. General
A. Definitions. The following definitions from Sec. 1926.968
relate to work on or near electric power generation, transmission,
and distribution lines and equipment and the electrical hazards they
present.
Exposed. . . . Not isolated or guarded.
Guarded. Covered, fenced, enclosed, or otherwise protected, by
means of suitable covers or casings, barrier rails or screens, mats,
or platforms, designed to minimize the possibility, under normal
conditions, of dangerous approach or inadvertent contact by persons
or objects.
Note to the definition of ``guarded'': Wires that are insulated,
but not otherwise protected, are not guarded.
Insulated. Separated from other conducting surfaces by a
dielectric (including air space) offering a high resistance to the
passage of current.
Note to the definition of ``insulated'': When any object is said
to be insulated, it is understood to be insulated for the conditions
to which it normally is subjected. Otherwise, it is, for the purpose
of this subpart, uninsulated.
Isolated. Not readily accessible to persons unless special means
for access are used.
Statistical sparkover voltage. A transient overvoltage level
that produces a 97.72-percent probability of sparkover (that is, two
standard deviations above the voltage at which there is a 50-percent
probability of sparkover).
Statistical withstand voltage. A transient overvoltage level
that produces a 0.14-percent probability of sparkover (that is,
three standard deviations below the voltage at which there is a 50-
percent probability of sparkover).
B. Installations energized at 50 to 300 volts. The hazards posed
by installations energized at 50 to 300 volts are the same as those
found in many other workplaces. That is not to say that there is no
hazard, but the complexity of electrical protection required does
not compare to that required for high-voltage systems. The employee
must avoid contact with the exposed parts, and the protective
equipment used (such as rubber insulating gloves) must provide
insulation for the voltages involved.
C. Exposed energized parts over 300 volts AC. Paragraph
(c)(1)(i) of Sec. 1926.960 requires the employer to establish
minimum approach distances no less than the distances computed by
Table V-2 for ac systems so that employees can work safely without
risk of sparkover.\2\
---------------------------------------------------------------------------
\2\ Sparkover is a disruptive electric discharge in which an
electric arc forms and electric current passes through air.
---------------------------------------------------------------------------
Unless the employee is using electrical protective equipment,
air is the insulating medium between the employee and energized
parts. The distance between the employee and an energized part must
be sufficient for the air to withstand the maximum transient
overvoltage that can reach the worksite under the working conditions
and practices the employee is using. This distance is the minimum
air insulation distance, and it is equal to the electrical component
of the minimum approach distance.
Normal system design may provide or include a means (such as
lightning arrestors) to control maximum anticipated transient
overvoltages, or the employer may use temporary devices (portable
protective gaps) or measures (such as preventing automatic circuit
breaker reclosing) to achieve the same result. Paragraph (c)(1)(ii)
of Sec. 1926.960 requires the employer to determine the maximum
anticipated per-unit transient overvoltage, phase-to-ground, through
an engineering analysis or assume a maximum anticipated per-unit
transient overvoltage, phase-to-ground, in accordance with Table V-
8, which specifies the following maximums for ac systems:
72.6 to 420.0 kilovolts.................. 3.5 per unit.
420.1 to 550.0 kilovolts................. 3.0 per unit.
550.1 to 800.0 kilovolts................. 2.5 per unit.
See paragraph IV.A.2, later in this appendix, for additional
discussion of maximum transient overvoltages.
D. Types of exposures. Employees working on or near energized
electric power generation, transmission, and distribution systems
face two kinds of exposures: Phase-to-ground and phase-to-phase. The
exposure is phase-to-ground: (1) With respect to an energized part,
when the employee is at ground potential or (2) with respect to
ground, when an employee is at the potential of the energized part
during live-line barehand work. The exposure is phase-to-phase, with
respect to an energized part, when an employee is at the potential
of another energized part (at a different potential) during live-
line barehand work.
III. Determination of Minimum Approach Distances for AC Voltages
Greater Than 300 Volts
A. Voltages of 301 to 5,000 volts. Test data generally forms the
basis of minimum air insulation distances. The lowest voltage for
which sufficient test data exists is 5,000 volts, and these data
indicate that the minimum air insulation distance at that voltage is
20 millimeters (1 inch). Because the minimum air insulation distance
increases with increasing voltage, and, conversely, decreases with
decreasing voltage, an assumed minimum air insulation distance of 20
millimeters will protect against sparkover at voltages of 301 to
5,000 volts. Thus, 20 millimeters is the electrical component of the
minimum approach distance for these voltages.
B. Voltages of 5.1 to 72.5 kilovolts. For voltages from 5.1 to
72.5 kilovolts, the Occupational Safety and Health Administration
bases the methodology for calculating the electrical component of
the minimum approach distance on Institute of Electrical and
Electronic Engineers (IEEE) Standard 4-1995, Standard Techniques for
High-Voltage Testing. Table 1 lists the critical sparkover distances
from that standard as listed in IEEE Std 516-2009, IEEE Guide for
Maintenance Methods on Energized Power Lines.
Table 1--Sparkover Distance for Rod-to-Rod Gap
------------------------------------------------------------------------
60 Hz rod-to-rod sparkover (kV Gap spacing from IEEE Std 4-1995
peak) (cm)
------------------------------------------------------------------------
25 2
36 3
46 4
53 5
60 6
70 8
79 10
86 12
95 14
104 16
112 18
120 20
143 25
167 30
192 35
218 40
243 45
270 50
322 60
------------------------------------------------------------------------
Source: IEEE Std 516-2009.
To use this table to determine the electrical component of the
minimum approach distance, the employer must determine the peak
phase-to-ground transient overvoltage and select a gap from the
table that corresponds to that voltage as a withstand voltage rather
than a critical sparkover voltage. To calculate the electrical
component of the minimum approach distance for voltages between 5
and 72.5 kilovolts, use the following procedure:
1. Divide the phase-to-phase voltage by the square root of 3 to
convert it to a phase-to-ground voltage.
2. Multiply the phase-to-ground voltage by the square root of 2
to convert the rms value of the voltage to the peak phase-to-ground
voltage.
3. Multiply the peak phase-to-ground voltage by the maximum per-
unit transient overvoltage, which, for this voltage range, is 3.0,
as discussed later in this appendix. This is the maximum phase-to-
ground transient
[[Page 20719]]
overvoltage, which corresponds to the withstand voltage for the
relevant exposure.\3\
---------------------------------------------------------------------------
\3\ The withstand voltage is the voltage at which sparkover is
not likely to occur across a specified distance. It is the voltage
taken at the 3[sigma] point below the sparkover voltage, assuming
that the sparkover curve follows a normal distribution.
---------------------------------------------------------------------------
4. Divide the maximum phase-to-ground transient overvoltage by
0.85 to determine the corresponding critical sparkover voltage. (The
critical sparkover voltage is 3 standard deviations (or 15 percent)
greater than the withstand voltage.)
5. Determine the electrical component of the minimum approach
distance from Table 1 through interpolation.
Table 2 illustrates how to derive the electrical component of
the minimum approach distance for voltages from 5.1 to 72.5
kilovolts, before the application of any altitude correction factor,
as explained later.
Table 2--Calculating the Electrical Component of MAD--751 V to 72.5 kV
----------------------------------------------------------------------------------------------------------------
Maximum system phase-to-phase voltage (kV)
Step ---------------------------------------------------------------
15 36 46 72.5
----------------------------------------------------------------------------------------------------------------
1. Divide by [radic]3........................... 8.7 20.8 26.6 41.9
2. Multiply by [radic]3......................... 12.2 29.4 37.6 59.2
3. Multiply by 3.0.............................. 36.7 88.2 112.7 177.6
4. Divide by 0.85............................... 43.2 103.7 132.6 208.9
5. Interpolate from Table 1..................... 3+(7.2/10)*1 14+(8.7/9)*2 20+(12.6/23)*5 35+(16.9/26)*5
Electrical component of MAD (cm)................ 3.72 15.93 22.74 38.25
----------------------------------------------------------------------------------------------------------------
C. Voltages of 72.6 to 800 kilovolts. For voltages of 72.6
kilovolts to 800 kilovolts, this subpart bases the electrical
component of minimum approach distances, before the application of
any altitude correction factor, on the following formula:
Equation 1--For voltages of 72.6 kV to 800 kV
D = 0.3048(C + a)VL-GT
Where:
D = Electrical component of the minimum approach distance in air in
meters;
C = a correction factor associated with the variation of gap
sparkover with voltage;
a = A factor relating to the saturation of air at system
voltages of 345 kilovolts or higher; \4\
---------------------------------------------------------------------------
\4\ Test data demonstrates that the saturation factor is greater
than 0 at peak voltages of about 630 kilovolts. Systems operating at
345 kilovolts (or maximum system voltages of 362 kilovolts) can have
peak maximum transient overvoltages exceeding 630 kilovolts. Table
V-2 sets equations for calculating a based on peak voltage.
---------------------------------------------------------------------------
VL-G = Maximum system line-to-ground rms voltage in kilovolts--
it should be the ``actual'' maximum, or the normal highest voltage
for the range (for example, 10 percent above the nominal voltage);
and
T = Maximum transient overvoltage factor in per unit.
In Equation 1, C is 0.01: (1) For phase-to-ground exposures that
the employer can demonstrate consist only of air across the approach
distance (gap) and (2) for phase-to-phase exposures if the employer
can demonstrate that no insulated tool spans the gap and that no
large conductive object is in the gap. Otherwise, C is 0.011.
In Equation 1, the term a varies depending on whether the
employee's exposure is phase-to-ground or phase-to-phase and on
whether objects are in the gap. The employer must use the equations
in Table 3 to calculate a. Sparkover test data with insulation
spanning the gap form the basis for the equations for phase-to-
ground exposures, and sparkover test data with only air in the gap
form the basis for the equations for phase-to-phase exposures. The
phase-to-ground equations result in slightly higher values of a,
and, consequently, produce larger minimum approach distances, than
the phase-to-phase equations for the same value of VPeak.
[[Page 20720]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.036
In Equation 1, T is the maximum transient overvoltage factor in
per unit. As noted earlier, Sec. 1926.960(c)(1)(ii) requires the
employer to determine the maximum anticipated per-unit transient
overvoltage, phase-to-ground, through an engineering analysis or
assume a maximum anticipated per-unit transient overvoltage, phase-
to-ground, in accordance with Table V-8. For phase-to-ground
exposures, the employer uses this value, called TL-G, as T in
Equation 1. IEEE Std 516-2009 provides the following formula to
calculate the phase-to-phase maximum transient overvoltage, TL-L,
from TL-G:
TL-L = 1.35TL-G + 0.45.
For phase-to-phase exposures, the employer uses this value as T in
Equation 1.
D. Provisions for inadvertent movement. The minimum approach
distance must include an ``adder'' to compensate for the inadvertent
movement of the worker relative to an energized part or the movement
of the part relative to the worker. This ``adder'' must account for
this possible inadvertent movement and provide the worker with a
comfortable and safe zone in which to work. Employers must add the
distance for inadvertent movement (called the ``ergonomic component
of the minimum approach distance'') to the electrical component to
determine the total safe minimum approach distances used in live-
line work.
The Occupational Safety and Health Administration based the
ergonomic component of the minimum approach distance on response
time-distance analysis. This technique uses an estimate of the total
response time to a hazardous incident and converts that time to the
distance traveled. For example, the driver of a car takes a given
amount of time to respond to a ``stimulus'' and stop the vehicle.
The elapsed time involved results in the car's traveling some
distance before coming to a complete stop. This distance depends on
the speed of the car at the time the stimulus appears and the
reaction time of the driver.
In the case of live-line work, the employee must first perceive
that he or she is approaching the danger zone. Then, the worker
responds to the danger and must decelerate and stop all motion
toward the energized part. During the time it takes to stop, the
employee will travel some distance. This is the distance the
employer must add to the electrical component of the minimum
approach distance to obtain the total safe minimum approach
distance.
At voltages from 751 volts to 72.5 kilovolts,\5\ the electrical
component of the minimum approach distance is smaller than the
ergonomic component. At 72.5 kilovolts, the electrical component is
only a little more than 0.3 meters (1 foot). An ergonomic component
of the minimum approach distance must provide for all the worker's
unanticipated movements. At these voltages, workers generally use
rubber insulating gloves; however, these gloves protect only a
worker's hands and arms. Therefore, the energized object must be at
a safe approach distance to protect the worker's face. In this case,
0.61 meters (2 feet) is a sufficient and practical ergonomic
component of the minimum approach distance.
---------------------------------------------------------------------------
\5\ For voltages of 50 to 300 volts, Table V-2 specifies a
minimum approach distance of ``avoid contact.'' The minimum approach
distance for this voltage range contains neither an electrical
component nor an ergonomic component.
---------------------------------------------------------------------------
For voltages between 72.6 and 800 kilovolts, employees must use
different work practices during energized line work. Generally,
employees use live-line tools (hot sticks) to perform work on
energized equipment. These tools, by design, keep the energized part
at a constant distance from the employee and, thus, maintain the
appropriate minimum approach distance automatically.
The location of the worker and the type of work methods the
worker is using also influence the length of the ergonomic component
of the minimum approach distance. In this higher voltage range, the
employees use work methods that more tightly control their movements
than when the workers perform work using rubber insulating gloves.
The worker, therefore, is farther from the energized line or
equipment and must be more precise in his or her movements just to
perform the work. For these reasons, this subpart adopts an
ergonomic component of the minimum approach distance of 0.31 m (1
foot) for voltages between 72.6 and 800 kilovolts.
Table 4 summarizes the ergonomic component of the minimum
approach distance for various voltage ranges.
[[Page 20721]]
Table 4--Ergonomic Component of Minimum Approach Distance
------------------------------------------------------------------------
Distance
Voltage range (kV) -----------------------------------
m ft
------------------------------------------------------------------------
0.301 to 0.750...................... 0.31 1.0
0.751 to 72.5....................... 0.61 2.0
72.6 to 800......................... 0.31 1.0
------------------------------------------------------------------------
Note: The employer must add this distance to the electrical component of
the minimum approach distance to obtain the full minimum approach
distance.
The ergonomic component of the minimum approach distance
accounts for errors in maintaining the minimum approach distance
(which might occur, for example, if an employee misjudges the length
of a conductive object he or she is holding), and for errors in
judging the minimum approach distance. The ergonomic component also
accounts for inadvertent movements by the employee, such as
slipping. In contrast, the working position selected to properly
maintain the minimum approach distance must account for all of an
employee's reasonably likely movements and still permit the employee
to adhere to the applicable minimum approach distance. (See Figure
1.) Reasonably likely movements include an employee's adjustments to
tools, equipment, and working positions and all movements needed to
perform the work. For example, the employee should be able to
perform all of the following actions without straying into the
minimum approach distance:
Adjust his or her hardhat,
maneuver a tool onto an energized part with a
reasonable amount of overreaching or underreaching,
reach for and handle tools, material, and equipment
passed to him or her, and
adjust tools, and replace components on them, when
necessary during the work procedure.
The training of qualified employees required under Sec.
1926.950, and the job planning and briefing required under Sec.
1926.952, must address selection of a proper working position.
BILLING CODE 4510-26-P
[[Page 20722]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.037
BILLING CODE 4510-26-C
E. Miscellaneous correction factors. Changes in the air medium
that forms the insulation influences the strength of an air gap. A
brief discussion of each factor follows.
1. Dielectric strength of air. The dielectric strength of air in
a uniform electric field at standard atmospheric conditions is
approximately 3 kilovolts per millimeter.\6\ The pressure,
temperature, and humidity of the air, the shape, dimensions, and
separation of the electrodes, and the
[[Page 20723]]
characteristics of the applied voltage (wave shape) affect the
disruptive gradient.
---------------------------------------------------------------------------
\6\ For the purposes of estimating arc length, Subpart V
generally assumes a more conservative dielectric strength of 10
kilovolts per 25.4 millimeters, consistent with assumptions made in
consensus standards such as the National Electrical Safety Code
(IEEE C2-2012). The more conservative value accounts for variables
such as electrode shape, wave shape, and a certain amount of
overvoltage.
---------------------------------------------------------------------------
2. Atmospheric effect. The empirically determined electrical
strength of a given gap is normally applicable at standard
atmospheric conditions (20 [deg]C, 101.3 kilopascals, 11 grams/cubic
centimeter humidity). An increase in the density (humidity) of the
air inhibits sparkover for a given air gap. The combination of
temperature and air pressure that results in the lowest gap
sparkover voltage is high temperature and low pressure. This
combination of conditions is not likely to occur. Low air pressure,
generally associated with high humidity, causes increased electrical
strength. An average air pressure generally correlates with low
humidity. Hot and dry working conditions normally result in reduced
electrical strength. The equations for minimum approach distances in
Table V-2 assume standard atmospheric conditions.
3. Altitude. The reduced air pressure at high altitudes causes a
reduction in the electrical strength of an air gap. An employer must
increase the minimum approach distance by about 3 percent per 300
meters (1,000 feet) of increased altitude for altitudes above 900
meters (3,000 feet). Table V-4 specifies the altitude correction
factor that the employer must use in calculating minimum approach
distances.
IV. Determining Minimum Approach Distances
A. Factors Affecting Voltage Stress at the Worksite
1. System voltage (nominal). The nominal system voltage range
determines the voltage for purposes of calculating minimum approach
distances. The employer selects the range in which the nominal
system voltage falls, as given in the relevant table, and uses the
highest value within that range in per-unit calculations.
2. Transient overvoltages. Operation of switches or circuit
breakers, a fault on a line or circuit or on an adjacent circuit,
and similar activities may generate transient overvoltages on an
electrical system. Each overvoltage has an associated transient
voltage wave shape. The wave shape arriving at the site and its
magnitude vary considerably.
In developing requirements for minimum approach distances, the
Occupational Safety and Health Administration considered the most
common wave shapes and the magnitude of transient overvoltages found
on electric power generation, transmission, and distribution
systems. The equations in Table V-2 for minimum approach distances
use per-unit maximum transient overvoltages, which are relative to
the nominal maximum voltage of the system. For example, a maximum
transient overvoltage value of 3.0 per unit indicates that the
highest transient overvoltage is 3.0 times the nominal maximum
system voltage.
3. Typical magnitude of overvoltages. Table 5 lists the
magnitude of typical transient overvoltages.
Table 5--Magnitude of Typical Transient Overvoltages
------------------------------------------------------------------------
Magnitude (per
Cause unit)
------------------------------------------------------------------------
Energized 200-mile line without closing resistors..... 3.5
Energized 200-mile line with one-step closing resistor 2.1
Energized 200-mile line with multistep resistor....... 2.5
Reclosing with trapped charge one-step resistor....... 2.2
Opening surge with single restrike.................... 3.0
Fault initiation unfaulted phase...................... 2.1
Fault initiation adjacent circuit..................... 2.5
Fault clearing........................................ 1.7 to 1.9
------------------------------------------------------------------------
4. Standard deviation--air-gap withstand. For each air gap
length under the same atmospheric conditions, there is a statistical
variation in the breakdown voltage. The probability of breakdown
against voltage has a normal (Gaussian) distribution. The standard
deviation of this distribution varies with the wave shape, gap
geometry, and atmospheric conditions. The withstand voltage of the
air gap is three standard deviations (3[sigma]) below the critical
sparkover voltage. (The critical sparkover voltage is the crest
value of the impulse wave that, under specified conditions, causes
sparkover 50 percent of the time. An impulse wave of three standard
deviations below this value, that is, the withstand voltage, has a
probability of sparkover of approximately 1 in 1,000.)
5. Broken Insulators. Tests show reductions in the insulation
strength of insulator strings with broken skirts. Broken units may
lose up to 70 percent of their withstand capacity. Because an
employer cannot determine the insulating capability of a broken unit
without testing it, the employer must consider damaged units in an
insulator to have no insulating value. Additionally, the presence of
a live-line tool alongside an insulator string with broken units may
further reduce the overall insulating strength. The number of good
units that must be present in a string for it to be ``insulated'' as
defined by Sec. 1926.968 depends on the maximum overvoltage
possible at the worksite.
B. Minimum Approach Distances Based on Known, Maximum-Anticipated
Per-Unit Transient Overvoltages
1. Determining the minimum approach distance for AC systems.
Under Sec. 1926.960(c)(1)(ii), the employer must determine the
maximum anticipated per-unit transient overvoltage, phase-to-ground,
through an engineering analysis or must assume a maximum anticipated
per-unit transient overvoltage, phase-to-ground, in accordance with
Table V-8. When the employer conducts an engineering analysis of the
system and determines that the maximum transient overvoltage is
lower than specified by Table V-8, the employer must ensure that any
conditions assumed in the analysis, for example, that employees
block reclosing on a circuit or install portable protective gaps,
are present during energized work. To ensure that these conditions
are present, the employer may need to institute new live-work
procedures reflecting the conditions and limitations set by the
engineering analysis.
2. Calculation of reduced approach distance values. An employer
may take the following steps to reduce minimum approach distances
when the maximum transient overvoltage on the system (that is, the
maximum transient overvoltage without additional steps to control
overvoltages) produces unacceptably large minimum approach
distances:
Step 1. Determine the maximum voltage (with respect to a given
nominal voltage range) for the energized part.
Step 2. Determine the technique to use to control the maximum
transient overvoltage. (See paragraphs IV.C and IV.D of this
appendix.) Determine the maximum transient overvoltage that can
exist at the worksite with that form of control in place and with a
confidence level of 3[sigma] . This voltage is the withstand voltage
for the purpose of calculating the appropriate minimum approach
distance.
Step 3. Direct employees to implement procedures to ensure that
the control technique is in effect during the course of the work.
Step 4. Using the new value of transient overvoltage in per
unit, calculate the required minimum approach distance from Table V-
2.
C. Methods of Controlling Possible Transient Overvoltage Stress
Found on a System
1. Introduction. There are several means of controlling
overvoltages that occur on transmission systems. For example, the
employer can modify the operation of circuit breakers or other
switching devices to reduce switching transient overvoltages.
Alternatively, the employer can hold the overvoltage to an
acceptable level by installing surge arresters or portable
[[Page 20724]]
protective gaps on the system. In addition, the employer can change
the transmission system to minimize the effect of switching
operations. Section 4.8 of IEEE Std 516-2009 describes various ways
of controlling, and thereby reducing, maximum transient
overvoltages.
2. Operation of circuit breakers.\7\ The maximum transient
overvoltage that can reach the worksite is often the result of
switching on the line on which employees are working. Disabling
automatic reclosing during energized line work, so that the line
will not be reenergized after being opened for any reason, limits
the maximum switching surge overvoltage to the larger of the opening
surge or the greatest possible fault-generated surge, provided that
the devices (for example, insertion resistors) are operable and will
function to limit the transient overvoltage and that circuit breaker
restrikes do not occur. The employer must ensure the proper
functioning of insertion resistors and other overvoltage-limiting
devices when the employer's engineering analysis assumes their
proper operation to limit the overvoltage level. If the employer
cannot disable the reclosing feature (because of system operating
conditions), other methods of controlling the switching surge level
may be necessary.
---------------------------------------------------------------------------
\7\ The detailed design of a circuit interrupter, such as the
design of the contacts, resistor insertion, and breaker timing
control, are beyond the scope of this appendix. The design of the
system generally accounts for these features. This appendix only
discusses features that can limit the maximum switching transient
overvoltage on a system.
---------------------------------------------------------------------------
Transient surges on an adjacent line, particularly for double
circuit construction, may cause a significant overvoltage on the
line on which employees are working. The employer's engineering
analysis must account for coupling to adjacent lines.
3. Surge arresters. The use of modern surge arresters allows a
reduction in the basic impulse-insulation levels of much
transmission system equipment. The primary function of early
arresters was to protect the system insulation from the effects of
lightning. Modern arresters not only dissipate lightning-caused
transients, but may also control many other system transients caused
by switching or faults.
The employer may use properly designed arresters to control
transient overvoltages along a transmission line and thereby reduce
the requisite length of the insulator string and possibly the
maximum transient overvoltage on the line.\8\
---------------------------------------------------------------------------
\8\ Surge arrester application is beyond the scope of this
appendix. However, if the employer installs the arrester near the
work site, the application would be similar to the protective gaps
discussed in paragraph IV.D of this appendix.
---------------------------------------------------------------------------
4. Switching Restrictions. Another form of overvoltage control
involves establishing switching restrictions, whereby the employer
prohibits the operation of circuit breakers until certain system
conditions are present. The employer restricts switching by using a
tagging system, similar to that used for a permit, except that the
common term used for this activity is a ``hold-off'' or
``restriction.'' These terms indicate that the restriction does not
prevent operation, but only modifies the operation during the live-
work activity.
D. Minimum Approach Distance Based on Control of Maximum Transient
Overvoltage at the Worksite
When the employer institutes control of maximum transient
overvoltage at the worksite by installing portable protective gaps,
the employer may calculate the minimum approach distance as follows:
Step 1. Select the appropriate withstand voltage for the
protective gap based on system requirements and an acceptable
probability of gap sparkover.\9\
---------------------------------------------------------------------------
\9\ The employer should check the withstand voltage to ensure
that it results in a probability of gap flashover that is acceptable
from a system outage perspective. (In other words, a gap sparkover
will produce a system outage. The employer should determine whether
such an outage will impact overall system performance to an
acceptable degree.) In general, the withstand voltage should be at
least 1.25 times the maximum crest operating voltage.
---------------------------------------------------------------------------
Step 2. Determine a gap distance that provides a withstand
voltage \10\ greater than or equal to the one selected in the first
step.\11\
---------------------------------------------------------------------------
\10\ The manufacturer of the gap provides, based on test data,
the critical sparkover voltage for each gap spacing (for example, a
critical sparkover voltage of 665 kilovolts for a gap spacing of 1.2
meters). The withstand voltage for the gap is equal to 85 percent of
its critical sparkover voltage.
\11\ Switch steps 1 and 2 if the length of the protective gap is
known.
---------------------------------------------------------------------------
Step 3. Use 110 percent of the gap's critical sparkover voltage
to determine the phase-to-ground peak voltage at gap sparkover (VPPG
Peak).
Step 4. Determine the maximum transient overvoltage, phase-to-
ground, at the worksite from the following formula:
[GRAPHIC] [TIFF OMITTED] TR11AP14.038
Step 5. Use this value of T \12\ in the equation in Table V-2 to
obtain the minimum approach distance. If the worksite is no more
than 900 meters (3,000 feet) above sea level, the employer may use
this value of T to determine the minimum approach distance from
Table 7 through Table 14.
---------------------------------------------------------------------------
\12\ IEEE Std 516-2009 states that most employers add 0.2 to the
calculated value of T as an additional safety factor.
Note: All rounding must be to the next higher value (that is,
---------------------------------------------------------------------------
always round up).
Sample protective gap calculations.
Problem: Employees are to perform work on a 500-kilovolt
transmission line at sea level that is subject to transient
overvoltages of 2.4 p.u. The maximum operating voltage of the line
is 550 kilovolts. Determine the length of the protective gap that
will provide the minimum practical safe approach distance. Also,
determine what that minimum approach distance is.
Step 1. Calculate the smallest practical maximum transient
overvoltage (1.25 times the crest phase-to-ground voltage): \13\
---------------------------------------------------------------------------
\13\ To eliminate sparkovers due to minor system disturbances,
the employer should use a withstand voltage no lower than 1.25 p.u.
Note that this is a practical, or operational, consideration only.
It may be feasible for the employer to use lower values of withstand
voltage.
[GRAPHIC] [TIFF OMITTED] TR11AP14.039
This value equals the withstand voltage of the protective gap.
Step 2. Using test data for a particular protective gap, select
a gap that has a critical sparkover voltage greater than or equal
to:
561kV / 0.85 = 660kV
For example, if a protective gap with a 1.22-m (4.0-foot) spacing
tested to a critical sparkover voltage of 665 kilovolts (crest),
select this gap spacing.
Step 3. The phase-to-ground peak voltage at gap sparkover (VPPG
Peak) is 110 percent of the value from the previous step:
665kVx 1.10 = 732kV
This value corresponds to the withstand voltage of the electrical
component of the minimum approach distance.
Step 4. Use this voltage to determine the worksite value of T:
[GRAPHIC] [TIFF OMITTED] TR11AP14.040
Step 5. Use this value of T in the equation in Table V-2 to
obtain the minimum approach distance, or look up the minimum
approach distance in Table 7 through Table 14:
MAD = 2.29m(7.6ft)
E. Location of Protective Gaps
1. Adjacent structures. The employer may install the protective
gap on a structure adjacent to the worksite, as this practice does
not significantly reduce the protection afforded by the gap.
2. Terminal stations. Gaps installed at terminal stations of
lines or circuits provide a level of protection; however, that level
of protection may not extend throughout the length of the line to
the worksite. The use of substation terminal gaps raises the
possibility that separate surges could enter the line at opposite
ends, each with low enough magnitude to pass the terminal gaps
without sparkover. When voltage surges occur simultaneously at each
end of a line and travel toward each other, the total voltage on the
line at the point where they meet is the arithmetic sum of the two
surges. A gap installed within 0.8 km (0.5 mile) of the worksite
will protect against such intersecting waves. Engineering studies of
a particular line or system may indicate that employers can
adequately protect employees by installing gaps at even more distant
locations. In any event, unless using the default values for T from
Table V-8, the employer must determine T at the worksite.
3. Worksite. If the employer installs protective gaps at the
worksite, the gap setting establishes the worksite impulse
insulation strength. Lightning strikes as far as 6 miles from the
worksite can cause a voltage surge greater than the gap withstand
voltage, and a gap sparkover can occur. In addition, the gap can
sparkover from overvoltages on the line that exceed the withstand
voltage of the gap. Consequently, the employer must protect
employees from hazards resulting from any sparkover that could
occur.
[[Page 20725]]
F. Disabling automatic reclosing. There are two reasons to
disable the automatic-reclosing feature of circuit-interrupting
devices while employees are performing live-line work:
To prevent reenergization of a circuit faulted during
the work, which could create a hazard or result in more serious
injuries or damage than the injuries or damage produced by the
original fault;
To prevent any transient overvoltage caused by the
switching surge that would result if the circuit were reenergized.
However, due to system stability considerations, it may not
always be feasible to disable the automatic-reclosing feature.
V. Minimum Approach-Distance Tables
A. Legacy tables. Employers may use the minimum approach
distances in Table 6 until March 31, 2015.
Table 6--Minimum Approach Distances Until March 31, 2015
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
Voltage range phase to phase (kV) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
2.1 to 15.0.................................... 0.64 2.1 0.61 2.0
15.1 to 35.0................................... 0.71 2.3 0.71 2.3
35.1 to 46.0................................... 0.76 2.5 0.76 2.5
46.1 to 72.5................................... 0.91 3.0 0.91 3.0
72.6 to 121.................................... 1.02 3.3 1.37 4.5
138 to 145..................................... 1.07 3.5 1.52 5.0
161 to 169..................................... 1.12 3.7 1.68 5.5
230 to 242..................................... 1.52 5.0 2.54 8.3
345 to 362 *................................... 2.13 7.0 4.06 13.3
500 to 552 *................................... 3.35 11.0 6.10 20.0
700 to 765 *................................... 4.57 15.0 9.45 31.0
----------------------------------------------------------------------------------------------------------------
* The minimum approach distance may be the shortest distance between the energized part and the grounded
surface.
B. Alternative minimum approach distances. Employers may use the
minimum approach distances in Table 7 through Table 14 provided that
the employer follows the notes to those tables.
Table 7--AC Minimum Approach Distances--72.6 to 121.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 0.67 2.2 0.84 2.8
1.6............................................ 0.69 2.3 0.87 2.9
1.7............................................ 0.71 2.3 0.90 3.0
1.8............................................ 0.74 2.4 0.93 3.1
1.9............................................ 0.76 2.5 0.96 3.1
2.0............................................ 0.78 2.6 0.99 3.2
2.1............................................ 0.81 2.7 1.01 3.3
2.2............................................ 0.83 2.7 1.04 3.4
2.3............................................ 0.85 2.8 1.07 3.5
2.4............................................ 0.88 2.9 1.10 3.6
2.5............................................ 0.90 3.0 1.13 3.7
2.6............................................ 0.92 3.0 1.16 3.8
2.7............................................ 0.95 3.1 1.19 3.9
2.8............................................ 0.97 3.2 1.22 4.0
2.9............................................ 0.99 3.2 1.24 4.1
3.0............................................ 1.02 3.3 1.27 4.2
3.1............................................ 1.04 3.4 1.30 4.3
3.2............................................ 1.06 3.5 1.33 4.4
3.3............................................ 1.09 3.6 1.36 4.5
3.4............................................ 1.11 3.6 1.39 4.6
3.5............................................ 1.13 3.7 1.42 4.7
----------------------------------------------------------------------------------------------------------------
Table 8--AC Minimum Approach Distances--121.1 to 145.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground rxposure Phase-to-phase rxposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 0.74 2.4 0.95 3.1
1.6............................................ 0.76 2.5 0.98 3.2
1.7............................................ 0.79 2.6 1.02 3.3
1.8............................................ 0.82 2.7 1.05 3.4
1.9............................................ 0.85 2.8 1.08 3.5
2.0............................................ 0.88 2.9 1.12 3.7
2.1............................................ 0.90 3.0 1.15 3.8
2.2............................................ 0.93 3.1 1.19 3.9
[[Page 20726]]
2.3............................................ 0.96 3.1 1.22 4.0
2.4............................................ 0.99 3.2 1.26 4.1
2.5............................................ 1.02 3.3 1.29 4.2
2.6............................................ 1.04 3.4 1.33 4.4
2.7............................................ 1.07 3.5 1.36 4.5
2.8............................................ 1.10 3.6 1.39 4.6
2.9............................................ 1.13 3.7 1.43 4.7
3.0............................................ 1.16 3.8 1.46 4.8
3.1............................................ 1.19 3.9 1.50 4.9
3.2............................................ 1.21 4.0 1.53 5.0
3.3............................................ 1.24 4.1 1.57 5.2
3.4............................................ 1.27 4.2 1.60 5.2
3.5............................................ 1.30 4.3 1.64 5.4
----------------------------------------------------------------------------------------------------------------
Table 9--AC Minimum Approach Distances--145.1 to 169.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 0.81 2.7 1.05 3.4
1.6............................................ 0.84 2.8 1.09 3.6
1.7............................................ 0.87 2.9 1.13 3.7
1.8............................................ 0.90 3.0 1.17 3.8
1.9............................................ 0.94 3.1 1.21 4.0
2.0............................................ 0.97 3.2 1.25 4.1
2.1............................................ 1.00 3.3 1.29 4.2
2.2............................................ 1.03 3.4 1.33 4.4
2.3............................................ 1.07 3.5 1.37 4.5
2.4............................................ 1.10 3.6 1.41 4.6
2.5............................................ 1.13 3.7 1.45 4.8
2.6............................................ 1.17 3.8 1.49 4.9
2.7............................................ 1.20 3.9 1.53 5.0
2.8............................................ 1.23 4.0 1.57 5.2
2.9............................................ 1.26 4.1 1.61 5.3
3.0............................................ 1.30 4.3 1.65 5.4
3.1............................................ 1.33 4.4 1.70 5.6
3.2............................................ 1.36 4.5 1.76 5.8
3.3............................................ 1.39 4.6 1.82 6.0
3.4............................................ 1.43 4.7 1.88 6.2
3.5............................................ 1.46 4.8 1.94 6.4
----------------------------------------------------------------------------------------------------------------
Table 10--AC Minimum Approach Distances--169.1 to 242.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.02 3.3 1.37 4.5
1.6............................................ 1.06 3.5 1.43 4.7
1.7............................................ 1.11 3.6 1.48 4.9
1.8............................................ 1.16 3.8 1.54 5.1
1.9............................................ 1.21 4.0 1.60 5.2
2.0............................................ 1.25 4.1 1.66 5.4
2.1............................................ 1.30 4.3 1.73 5.7
2.2............................................ 1.35 4.4 1.81 5.9
2.3............................................ 1.39 4.6 1.90 6.2
2.4............................................ 1.44 4.7 1.99 6.5
2.5............................................ 1.49 4.9 2.08 6.8
2.6............................................ 1.53 5.0 2.17 7.1
2.7............................................ 1.58 5.2 2.26 7.4
2.8............................................ 1.63 5.3 2.36 7.7
2.9............................................ 1.67 5.5 2.45 8.0
3.0............................................ 1.72 5.6 2.55 8.4
3.1............................................ 1.77 5.8 2.65 8.7
3.2............................................ 1.81 5.9 2.76 9.1
3.3............................................ 1.88 6.2 2.86 9.4
3.4............................................ 1.95 6.4 2.97 9.7
3.5............................................ 2.01 6.6 3.08 10.1
----------------------------------------------------------------------------------------------------------------
[[Page 20727]]
Table 11--AC Minimum Approach Distances--242.1 to 362.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.37 4.5 1.99 6.5
1.6............................................ 1.44 4.7 2.13 7.0
1.7............................................ 1.51 5.0 2.27 7.4
1.8............................................ 1.58 5.2 2.41 7.9
1.9............................................ 1.65 5.4 2.56 8.4
2.0............................................ 1.72 5.6 2.71 8.9
2.1............................................ 1.79 5.9 2.87 9.4
2.2............................................ 1.87 6.1 3.03 9.9
2.3............................................ 1.97 6.5 3.20 10.5
2.4............................................ 2.08 6.8 3.37 11.1
2.5............................................ 2.19 7.2 3.55 11.6
2.6............................................ 2.29 7.5 3.73 12.2
2.7............................................ 2.41 7.9 3.91 12.8
2.8............................................ 2.52 8.3 4.10 13.5
2.9............................................ 2.64 8.7 4.29 14.1
3.0............................................ 2.76 9.1 4.49 14.7
3.1............................................ 2.88 9.4 4.69 15.4
3.2............................................ 3.01 9.9 4.90 16.1
3.3............................................ 3.14 10.3 5.11 16.8
3.4............................................ 3.27 10.7 5.32 17.5
3.5............................................ 3.41 11.2 5.52 18.1
----------------------------------------------------------------------------------------------------------------
Table 12--AC Minimum Approach Distances--362.1 to 420.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.53 5.0 2.40 7.9
1.6............................................ 1.62 5.3 2.58 8.5
1.7............................................ 1.70 5.6 2.75 9.0
1.8............................................ 1.78 5.8 2.94 9.6
1.9............................................ 1.88 6.2 3.13 10.3
2.0............................................ 1.99 6.5 3.33 10.9
2.1............................................ 2.12 7.0 3.53 11.6
2.2............................................ 2.24 7.3 3.74 12.3
2.3............................................ 2.37 7.8 3.95 13.0
2.4............................................ 2.50 8.2 4.17 13.7
2.5............................................ 2.64 8.7 4.40 14.4
2.6............................................ 2.78 9.1 4.63 15.2
2.7............................................ 2.93 9.6 4.87 16.0
2.8............................................ 3.07 10.1 5.11 16.8
2.9............................................ 3.23 10.6 5.36 17.6
3.0............................................ 3.38 11.1 5.59 18.3
3.1............................................ 3.55 11.6 5.82 19.1
3.2............................................ 3.72 12.2 6.07 19.9
3.3............................................ 3.89 12.8 6.31 20.7
3.4............................................ 4.07 13.4 6.56 21.5
3.5............................................ 4.25 13.9 6.81 22.3
----------------------------------------------------------------------------------------------------------------
Table 13--AC Minimum Approach Distances--420.1 to 550.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 1.95 6.4 3.46 11.4
1.6............................................ 2.11 6.9 3.73 12.2
1.7............................................ 2.28 7.5 4.02 13.2
1.8............................................ 2.45 8.0 4.31 14.1
1.9............................................ 2.62 8.6 4.61 15.1
2.0............................................ 2.81 9.2 4.92 16.1
2.1............................................ 3.00 9.8 5.25 17.2
2.2............................................ 3.20 10.5 5.55 18.2
2.3............................................ 3.40 11.2 5.86 19.2
2.4............................................ 3.62 11.9 6.18 20.3
2.5............................................ 3.84 12.6 6.50 21.3
2.6............................................ 4.07 13.4 6.83 22.4
2.7............................................ 4.31 14.1 7.18 23.6
[[Page 20728]]
2.8............................................ 4.56 15.0 7.52 24.7
2.9............................................ 4.81 15.8 7.88 25.9
3.0............................................ 5.07 16.6 8.24 27.0
----------------------------------------------------------------------------------------------------------------
Table 14--AC Minimum Approach Distances--550.1 to 800.0 kV
----------------------------------------------------------------------------------------------------------------
Phase-to-ground exposure Phase-to-phase exposure
T (p.u.) ----------------------------------------------------------------
m ft m ft
----------------------------------------------------------------------------------------------------------------
1.5............................................ 3.16 10.4 5.97 19.6
1.6............................................ 3.46 11.4 6.43 21.1
1.7............................................ 3.78 12.4 6.92 22.7
1.8............................................ 4.12 13.5 7.42 24.3
1.9............................................ 4.47 14.7 7.93 26.0
2.0............................................ 4.83 15.8 8.47 27.8
2.1............................................ 5.21 17.1 9.02 29.6
2.2............................................ 5.61 18.4 9.58 31.4
2.3............................................ 6.02 19.8 10.16 33.3
2.4............................................ 6.44 21.1 10.76 35.3
2.5............................................ 6.88 22.6 11.38 37.3
----------------------------------------------------------------------------------------------------------------
Notes to Table 7 through Table 14:
1. The employer must determine the maximum anticipated per-unit transient overvoltage, phase-to-ground, through
an engineering analysis, as required by Sec. 1926.960(c)(1)(ii), or assume a maximum anticipated per-unit
transient overvoltage, phase-to-ground, in accordance with Table V-8.
2. For phase-to-phase exposures, the employer must demonstrate that no insulated tool spans the gap and that no
large conductive object is in the gap.
3. The worksite must be at an elevation of 900 meters (3,000 feet) or less above sea level.
Appendix C to Subpart V of Part 1926--Protection From Hazardous
Differences in Electric Potential
I. Introduction
Current passing through an impedance impresses voltage across
that impedance. Even conductors have some, albeit low, value of
impedance. Therefore, if a ``grounded'' \1\ object, such as a crane
or deenergized and grounded power line, results in a ground fault on
a power line, voltage is impressed on that grounded object. The
voltage impressed on the grounded object depends largely on the
voltage on the line, on the impedance of the faulted conductor, and
on the impedance to ``true,'' or ``absolute,'' ground represented by
the object. If the impedance of the object causing the fault is
relatively large, the voltage impressed on the object is essentially
the phase-to-ground system voltage. However, even faults to grounded
power lines or to well grounded transmission towers or substation
structures (which have relatively low values of impedance to ground)
can result in hazardous voltages.\2\ In all cases, the degree of the
hazard depends on the magnitude of the current through the employee
and the time of exposure. This appendix discusses methods of
protecting workers against the possibility that grounded objects,
such as cranes and other mechanical equipment, will contact
energized power lines and that deenergized and grounded power lines
will become accidentally energized.
---------------------------------------------------------------------------
\1\ This appendix generally uses the term ``grounded'' only with
respect to grounding that the employer intentionally installs, for
example, the grounding an employer installs on a deenergized
conductor. However, in this case, the term ``grounded'' means
connected to earth, regardless of whether or not that connection is
intentional.
\2\ Thus, grounding systems for transmission towers and
substation structures should be designed to minimize the step and
touch potentials involved.
---------------------------------------------------------------------------
II. Voltage-Gradient Distribution
A. Voltage-gradient distribution curve. Absolute, or true,
ground serves as a reference and always has a voltage of 0 volts
above ground potential. Because there is an impedance between a
grounding electrode and absolute ground, there will be a voltage
difference between the grounding electrode and absolute ground under
ground-fault conditions. Voltage dissipates from the grounding
electrode (or from the grounding point) and creates a ground
potential gradient. The voltage decreases rapidly with increasing
distance from the grounding electrode. A voltage drop associated
with this dissipation of voltage is a ground potential. Figure 1 is
a typical voltage-gradient distribution curve (assuming a uniform
soil texture).
BILLING CODE 4510-26-P
[[Page 20729]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.041
BILLING CODE 4510-26-C
B. Step and touch potentials. Figure 1 also shows that workers
are at risk from step and touch potentials. Step potential is the
voltage between the feet of a person standing near an energized
grounded object (the electrode). In Figure 1, the step potential is
equal to the difference in voltage between two points at different
distances from the electrode (where the points represent the
location of each foot in relation to the electrode). A person could
be at risk of injury during a fault simply by standing near the
object.
Touch potential is the voltage between the energized grounded
object (again, the
[[Page 20730]]
electrode) and the feet of a person in contact with the object. In
Figure 1, the touch potential is equal to the difference in voltage
between the electrode (which is at a distance of 0 meters) and a
point some distance away from the electrode (where the point
represents the location of the feet of the person in contact with
the object). The touch potential could be nearly the full voltage
across the grounded object if that object is grounded at a point
remote from the place where the person is in contact with it. For
example, a crane grounded to the system neutral and that contacts an
energized line would expose any person in contact with the crane or
its uninsulated load line to a touch potential nearly equal to the
full fault voltage.
Figure 2 illustrates step and touch potentials.
BILLING CODE 4510-26-P
[GRAPHIC] [TIFF OMITTED] TR11AP14.042
BILLING CODE 4510-26-C
III. Protecting Workers From Hazardous Differences in Electrical
Potential
A. Definitions. The following definitions apply to section III
of this appendix:
Bond. The electrical interconnection of conductive parts
designed to maintain a common electric potential.
Bonding cable (bonding jumper). A cable connected to two
conductive parts to bond the parts together.
Cluster bar. A terminal temporarily attached to a structure that
provides a means for the attachment and bonding of grounding and
bonding cables to the structure.
Ground. A conducting connection between an electric circuit or
equipment and the earth, or to some conducting body that serves in
place of the earth.
Grounding cable (grounding jumper). A cable connected between a
deenergized part
[[Page 20731]]
and ground. Note that grounding cables carry fault current and
bonding cables generally do not. A cable that bonds two conductive
parts but carries substantial fault current (for example, a jumper
connected between one phase and a grounded phase) is a grounding
cable.
Ground mat (grounding grid). A temporarily or permanently
installed metallic mat or grating that establishes an equipotential
surface and provides connection points for attaching grounds.
B. Analyzing the hazard. The employer can use an engineering
analysis of the power system under fault conditions to determine
whether hazardous step and touch voltages will develop. The analysis
should determine the voltage on all conductive objects in the work
area and the amount of time the voltage will be present. Based on
the this analysis, the employer can select appropriate measures and
protective equipment, including the measures and protective
equipment outlined in Section III of this appendix, to protect each
employee from hazardous differences in electric potential. For
example, from the analysis, the employer will know the voltage
remaining on conductive objects after employees install bonding and
grounding equipment and will be able to select insulating equipment
with an appropriate rating, as described in paragraph III.C.2 of
this appendix.
C. Protecting workers on the ground. The employer may use
several methods, including equipotential zones, insulating
equipment, and restricted work areas, to protect employees on the
ground from hazardous differences in electrical potential.
1. An equipotential zone will protect workers within it from
hazardous step and touch potentials. (See Figure 3.) Equipotential
zones will not, however, protect employees located either wholly or
partially outside the protected area. The employer can establish an
equipotential zone for workers on the ground, with respect to a
grounded object, through the use of a metal mat connected to the
grounded object. The employer can use a grounding grid to equalize
the voltage within the grid or bond conductive objects in the
immediate work area to minimize the potential between the objects
and between each object and ground. (Bonding an object outside the
work area can increase the touch potential to that object, however.)
Section III.D of this appendix discusses equipotential zones for
employees working on deenergized and grounded power lines.
2. Insulating equipment, such as rubber gloves, can protect
employees handling grounded equipment and conductors from hazardous
touch potentials. The insulating equipment must be rated for the
highest voltage that can be impressed on the grounded objects under
fault conditions (rather than for the full system voltage).
3. Restricting employees from areas where hazardous step or
touch potentials could arise can protect employees not directly
involved in performing the operation. The employer must ensure that
employees on the ground in the vicinity of transmission structures
are at a distance where step voltages would be insufficient to cause
injury. Employees must not handle grounded conductors or equipment
likely to become energized to hazardous voltages unless the
employees are within an equipotential zone or protected by
insulating equipment.
BILLING CODE 4510-26-P
[[Page 20732]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.043
BILLING CODE 4510-26-C
D. Protecting employees working on deenergized and grounded
power lines. This Section III.D of Appendix C establishes guidelines
to help employers comply with requirements in Sec. 1926.962 for
using protective grounding to protect employees working on
deenergized power lines. Section 1926.962 applies to grounding of
transmission and distribution lines and equipment for the purpose of
protecting workers. Paragraph (c) of Sec. 1926.962 requires
temporary protective grounds to be placed at such locations and
arranged in such a manner that the employer can demonstrate will
prevent exposure of each employee to hazardous differences in
electric potential.\3\ Sections III.D.1 and III.D.2 of this appendix
provide guidelines that employers can use in making the
demonstration required by Sec. 1926.962(c). Section III.D.1 of this
appendix provides guidelines on how the employer can determine
whether particular grounding practices expose employees to hazardous
differences in electric potential. Section III.D.2 of this appendix
describes grounding methods that the employer can use in lieu of an
engineering analysis to make the demonstration required by Sec.
1926.962(c). The Occupational Safety and Health Administration will
consider employers that comply with the criteria in this appendix as
meeting Sec. 1926.962(c).
---------------------------------------------------------------------------
\3\ The protective grounding required by Sec. 1926.962 limits
to safe values the potential differences between accessible objects
in each employee's work environment. Ideally, a protective grounding
system would create a true equipotential zone in which every point
is at the same electric potential. In practice, current passing
through the grounding and bonding elements creates potential
differences. If these potential differences are hazardous, the
employer may not treat the zone as an equipotential zone.
---------------------------------------------------------------------------
Finally, Section III.D.3 of this appendix discusses other safety
considerations that will help the employer comply with other
requirements in Sec. 1926.962. Following these guidelines will
protect workers from hazards that can occur when a deenergized and
grounded line becomes energized.
1. Determining safe body current limits. This Section III.D.1 of
Appendix C provides guidelines on how an employer can determine
whether any differences in electric potential to which workers could
be exposed are hazardous as part of the demonstration required by
Sec. 1926.962(c).
Institute of Electrical and Electronic Engineers (IEEE) Standard
1048-2003, IEEE
[[Page 20733]]
Guide for Protective Grounding of Power Lines, provides the
following equation for determining the threshold of ventricular
fibrillation when the duration of the electric shock is limited:
[GRAPHIC] [TIFF OMITTED] TR11AP14.044
where I is the current through the worker's body, and t is the
duration of the current in seconds. This equation represents the
ventricular fibrillation threshold for 95.5 percent of the adult
population with a mass of 50 kilograms (110 pounds) or more. The
equation is valid for current durations between 0.0083 to 3.0
seconds.
To use this equation to set safe voltage limits in an
equipotential zone around the worker, the employer will need to
assume a value for the resistance of the worker's body. IEEE Std
1048-2003 states that ``total body resistance is usually taken as
1000 [Omega] for determining . . . body current limits.'' However,
employers should be aware that the impedance of a worker's body can
be substantially less than that value. For instance, IEEE Std 1048-
2003 reports a minimum hand-to-hand resistance of 610 ohms and an
internal body resistance of 500 ohms. The internal resistance of the
body better represents the minimum resistance of a worker's body
when the skin resistance drops near zero, which occurs, for example,
when there are breaks in the worker's skin, for instance, from cuts
or from blisters formed as a result of the current from an electric
shock, or when the worker is wet at the points of contact.
Employers may use the IEEE Std 1048-2003 equation to determine
safe body current limits only if the employer protects workers from
hazards associated with involuntary muscle reactions from electric
shock (for example, the hazard to a worker from falling as a result
of an electric shock). Moreover, the equation applies only when the
duration of the electric shock is limited. If the precautions the
employer takes, including those required by applicable standards, do
not adequately protect employees from hazards associated with
involuntary reactions from electric shock, a hazard exists if the
induced voltage is sufficient to pass a current of 1 milliampere
through a 500-ohm resistor. (The 500-ohm resistor represents the
resistance of an employee. The 1-milliampere current is the
threshold of perception.) Finally, if the employer protects
employees from injury due to involuntary reactions from electric
shock, but the duration of the electric shock is unlimited (that is,
when the fault current at the work location will be insufficient to
trip the devices protecting the circuit), a hazard exists if the
resultant current would be more than 6 milliamperes (the recognized
let-go threshold for workers \4\).
---------------------------------------------------------------------------
\4\ Electric current passing through the body has varying
effects depending on the amount of the current. At the let-go
threshold, the current overrides a person's control over his or her
muscles. At that level, an employee grasping an object will not be
able to let go of the object. The let-go threshold varies from
person to person; however, the recognized value for workers is 6
milliamperes.
---------------------------------------------------------------------------
2. Acceptable methods of grounding for employers that do not
perform an engineering determination. The grounding methods
presented in this section of this appendix ensure that differences
in electric potential are as low as possible and, therefore, meet
Sec. 1926.962(c) without an engineering determination of the
potential differences. These methods follow two principles: (i) The
grounding method must ensure that the circuit opens in the fastest
available clearing time, and (ii) the grounding method must ensure
that the potential differences between conductive objects in the
employee's work area are as low as possible.
Paragraph (c) of Sec. 1926.962 does not require grounding
methods to meet the criteria embodied in these principles. Instead,
the paragraph requires that protective grounds be ``placed at such
locations and arranged in such a manner that the employer can
demonstrate will prevent exposure of each employee to hazardous
differences in electric potential.'' However, when the employer's
grounding practices do not follow these two principles, the employer
will need to perform an engineering analysis to make the
demonstration required by Sec. 1926.962(c).
i. Ensuring that the circuit opens in the fastest available
clearing time. Generally, the higher the fault current, the shorter
the clearing times for the same type of fault. Therefore, to ensure
the fastest available clearing time, the grounding method must
maximize the fault current with a low impedance connection to
ground. The employer accomplishes this objective by grounding the
circuit conductors to the best ground available at the worksite.
Thus, the employer must ground to a grounded system neutral
conductor, if one is present. A grounded system neutral has a direct
connection to the system ground at the source, resulting in an
extremely low impedance to ground. In a substation, the employer may
instead ground to the substation grid, which also has an extremely
low impedance to the system ground and, typically, is connected to a
grounded system neutral when one is present. Remote system grounds,
such as pole and tower grounds, have a higher impedance to the
system ground than grounded system neutrals and substation grounding
grids; however, the employer may use a remote ground when lower
impedance grounds are not available. In the absence of a grounded
system neutral, substation grid, and remote ground, the employer may
use a temporary driven ground at the worksite.
In addition, if employees are working on a three-phase system,
the grounding method must short circuit all three phases. Short
circuiting all phases will ensure faster clearing and lower the
current through the grounding cable connecting the deenergized line
to ground, thereby lowering the voltage across that cable. The short
circuit need not be at the worksite; however, the employer must
treat any conductor that is not grounded at the worksite as
energized because the ungrounded conductors will be energized at
fault voltage during a fault.
ii. Ensuring that the potential differences between conductive
objects in the employee's work area are as low as possible. To
achieve as low a voltage as possible across any two conductive
objects in the work area, the employer must bond all conductive
objects in the work area. This section of this appendix discusses
how to create a zone that minimizes differences in electric
potential between conductive objects in the work area.
The employer must use bonding cables to bond conductive objects,
except for metallic objects bonded through metal-to-metal contact.
The employer must ensure that metal-to-metal contacts are tight and
free of contamination, such as oxidation, that can increase the
impedance across the connection. For example, a bolted connection
between metal lattice tower members is acceptable if the connection
is tight and free of corrosion and other contamination. Figure 4
shows how to create an equipotential zone for metal lattice towers.
Wood poles are conductive objects. The poles can absorb moisture
and conduct electricity, particularly at distribution and
transmission voltages. Consequently, the employer must either: (1)
Provide a conductive platform, bonded to a grounding cable, on which
the worker stands or (2) use cluster bars to bond wood poles to the
grounding cable. The employer must ensure that employees install the
cluster bar below, and close to, the worker's feet. The inner
portion of the wood pole is more conductive than the outer shell, so
it is important that the cluster bar be in conductive contact with a
metal spike or nail that penetrates the wood to a depth greater than
or equal to the depth the worker's climbing gaffs will penetrate the
wood. For example, the employer could mount the cluster bar on a
bare pole ground wire fastened to the pole with nails or staples
that penetrate to the required depth. Alternatively, the employer
may temporarily nail a conductive strap to the pole and connect the
strap to the cluster bar. Figure 5 shows how to create an
equipotential zone for wood poles.
BILLING CODE 4510-26-P
[[Page 20734]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.045
[[Page 20735]]
[GRAPHIC] [TIFF OMITTED] TR11AP14.046
BILLING CODE 4510-26-C
For underground systems, employers commonly install grounds at
the points of disconnection of the underground cables. These
grounding points are typically remote from the manhole or
underground vault where employees will be working on the cable.
Workers in contact with a cable grounded at a remote location can
experience hazardous potential differences if the cable becomes
energized or if a fault occurs on a different, but nearby, energized
cable. The fault current causes potential gradients in the earth,
and a potential difference will exist between the earth where the
worker is standing and the earth where the cable is grounded.
Consequently, to create an equipotential zone for the worker, the
employer must provide a means of connecting the deenergized cable to
ground at the worksite by having the worker stand on a conductive
mat bonded to the deenergized cable. If the cable is cut, the
employer must install a bond across the opening in the cable or
install one bond on each side of the opening to ensure that the
separate cable ends are at the same potential. The employer must
protect the worker from any hazardous differences in potential any
time there is no bond between the mat and the cable (for example,
before the worker installs the bonds).
3. Other safety-related considerations. To ensure that the
grounding system is safe and effective, the employer should also
consider the following factors: \5\
---------------------------------------------------------------------------
\5\ This appendix only discusses factors that relate to ensuring
an equipotential zone for employees. The employer must consider
other factors in selecting a grounding system that is capable of
conducting the maximum fault current that could flow at the point of
grounding for the time necessary to clear the fault, as required by
Sec. 1926.962(d)(1)(i). IEEE Std 1048-2003 contains guidelines for
selecting and installing grounding equipment that will meet Sec.
1926.962(d)(1)(i).
---------------------------------------------------------------------------
[[Page 20736]]
i. Maintenance of grounding equipment. It is essential that the
employer properly maintain grounding equipment. Corrosion in the
connections between grounding cables and clamps and on the clamp
surface can increase the resistance of the cable, thereby increasing
potential differences. In addition, the surface to which a clamp
attaches, such as a conductor or tower member, must be clean and
free of corrosion and oxidation to ensure a low-resistance
connection. Cables must be free of damage that could reduce their
current-carrying capacity so that they can carry the full fault
current without failure. Each clamp must have a tight connection to
the cable to ensure a low resistance and to ensure that the clamp
does not separate from the cable during a fault.
ii. Grounding cable length and movement. The electromagnetic
forces on grounding cables during a fault increase with increasing
cable length. These forces can cause the cable to move violently
during a fault and can be high enough to damage the cable or clamps
and cause the cable to fail. In addition, flying cables can injure
workers. Consequently, cable lengths should be as short as possible,
and grounding cables that might carry high fault current should be
in positions where the cables will not injure workers during a
fault.
Appendix D to Subpart V of Part 1926--Methods of Inspecting and Testing
Wood Poles
I. Introduction
When employees are to perform work on a wood pole, it is
important to determine the condition of the pole before employees
climb it. The weight of the employee, the weight of equipment to be
installed, and other working stresses (such as the removal or
retensioning of conductors) can lead to the failure of a defective
pole or a pole that is not designed to handle the additional
stresses.\1\ For these reasons, it is essential that, before an
employee climbs a wood pole, the employer ascertain that the pole is
capable of sustaining the stresses of the work. The determination
that the pole is capable of sustaining these stresses includes an
inspection of the condition of the pole.
---------------------------------------------------------------------------
\1\ A properly guyed pole in good condition should, at a
minimum, be able to handle the weight of an employee climbing it.
---------------------------------------------------------------------------
If the employer finds the pole to be unsafe to climb or to work
from, the employer must secure the pole so that it does not fail
while an employee is on it. The employer can secure the pole by a
line truck boom, by ropes or guys, or by lashing a new pole
alongside it. If a new one is lashed alongside the defective pole,
employees should work from the new one.
II. Inspecting Wood Poles
A qualified employee should inspect wood poles for the following
conditions:\2\
---------------------------------------------------------------------------
\2\ The presence of any of these conditions is an indication
that the pole may not be safe to climb or to work from. The employee
performing the inspection must be qualified to make a determination
as to whether it is safe to perform the work without taking
additional precautions.
---------------------------------------------------------------------------
A. General condition. Buckling at the ground line or an unusual
angle with respect to the ground may indicate that the pole has
rotted or is broken.
B. Cracks. Horizontal cracks perpendicular to the grain of the
wood may weaken the pole. Vertical cracks, although not normally
considered to be a sign of a defective pole, can pose a hazard to
the climber, and the employee should keep his or her gaffs away from
them while climbing.
C. Holes. Hollow spots and woodpecker holes can reduce the
strength of a wood pole.
D. Shell rot and decay. Rotting and decay are cutout hazards and
possible indications of the age and internal condition of the pole.
E. Knots. One large knot or several smaller ones at the same
height on the pole may be evidence of a weak point on the pole.
F. Depth of setting. Evidence of the existence of a former
ground line substantially above the existing ground level may be an
indication that the pole is no longer buried to a sufficient depth.
G. Soil conditions. Soft, wet, or loose soil around the base of
the pole may indicate that the pole will not support any change in
stress.
H. Burn marks. Burning from transformer failures or conductor
faults could damage the pole so that it cannot withstand changes in
mechanical stress.
III. Testing Wood Poles
The following tests, which are from Sec. 1910.268(n)(3) of this
chapter, are acceptable methods of testing wood poles:
A. Hammer test. Rap the pole sharply with a hammer weighing
about 1.4 kg (3 pounds), starting near the ground line and
continuing upwards circumferentially around the pole to a height of
approximately 1.8 meters (6 feet). The hammer will produce a clear
sound and rebound sharply when striking sound wood. Decay pockets
will be indicated by a dull sound or a less pronounced hammer
rebound. Also, prod the pole as near the ground line as possible
using a pole prod or a screwdriver with a blade at least 127
millimeters (5 inches) long. If substantial decay is present, the
pole is unsafe.
B. Rocking test. Apply a horizontal force to the pole and
attempt to rock it back and forth in a direction perpendicular to
the line. Exercise caution to avoid causing power lines to swing
together. Apply the force to the pole either by pushing it with a
pike pole or pulling the pole with a rope. If the pole cracks during
the test, it is unsafe.
Appendix E to Subpart V of Part 1926--Protection From Flames and
Electric Arcs
I. Introduction
Paragraph (g) of Sec. 1926.960 addresses protecting employees
from flames and electric arcs. This paragraph requires employers to:
(1) Assess the workplace for flame and electric-arc hazards
(paragraph (g)(1)); (2) estimate the available heat energy from
electric arcs to which employees would be exposed (paragraph
(g)(2)); (3) ensure that employees wear clothing that will not melt,
or ignite and continue to burn, when exposed to flames or the
estimated heat energy (paragraph (g)(3)); and (4) ensure that
employees wear flame-resistant clothing \1\ and protective clothing
and other protective equipment that has an arc rating greater than
or equal to the available heat energy under certain conditions
(paragraphs (g)(4) and (g)(5)). This appendix contains information
to help employers estimate available heat energy as required by
Sec. 1926.960(g)(2), select protective clothing and other
protective equipment with an arc rating suitable for the available
heat energy as required by Sec. 1926.960(g)(5), and ensure that
employees do not wear flammable clothing that could lead to burn
injury as addressed by Sec. Sec. 1926.960(g)(3) and (g)(4).
---------------------------------------------------------------------------
\1\ Flame-resistant clothing includes clothing that is
inherently flame resistant and clothing chemically treated with a
flame retardant. (See ASTM F1506-10a, Standard Performance
Specification for Flame Resistant Textile Materials for Wearing
Apparel for Use by Electrical Workers Exposed to Momentary Electric
Arc and Related Thermal Hazards, and ASTM F1891-12 Standard
Specification for Arc and Flame Resistant Rainwear.)
---------------------------------------------------------------------------
II. Assessing the Workplace for Flame and Electric-Arc Hazards
Paragraph (g)(1) of Sec. 1926.960 requires the employer to
assess the workplace to identify employees exposed to hazards from
flames or from electric arcs. This provision ensures that the
employer evaluates employee exposure to flames and electric arcs so
that employees who face such exposures receive the required
protection. The employer must conduct an assessment for each
employee who performs work on or near exposed, energized parts of
electric circuits.
A. Assessment Guidelines
Sources electric arcs. Consider possible sources of electric
arcs, including:
Energized circuit parts not guarded or insulated,
Switching devices that produce electric arcs in normal
operation,
Sliding parts that could fault during operation (for
example, rack-mounted circuit breakers), and
Energized electric equipment that could fail (for
example, electric equipment with damaged insulation or with evidence
of arcing or overheating).
Exposure to flames. Identify employees exposed to hazards from
flames. Factors to consider include:
The proximity of employees to open flames, and
For flammable material in the work area, whether there
is a reasonable likelihood that an electric arc or an open flame can
ignite the material.
Probability that an electric arc will occur. Identify employees
exposed to electric-arc hazards. The Occupational Safety and Health
Administration will consider an employee exposed to electric-arc
hazards if there is a reasonable likelihood that an electric arc
will occur in the employee's work area, in other words, if the
probability of such an event is higher than it is for the normal
operation of enclosed equipment. Factors to consider include:
For energized circuit parts not guarded or insulated,
whether conductive objects can
[[Page 20737]]
come too close to or fall onto the energized parts,
For exposed, energized circuit parts, whether the
employee is closer to the part than the minimum approach distance
established by the employer (as permitted by Sec.
1926.960(c)(1)(iii)).
Whether the operation of electric equipment with
sliding parts that could fault during operation is part of the
normal operation of the equipment or occurs during servicing or
maintenance, and
For energized electric equipment, whether there is
evidence of impending failure, such as evidence of arcing or
overheating.
B. Examples
Table 1 provides task-based examples of exposure assessments.
Table 1--Example Assessments for Various Tasks
----------------------------------------------------------------------------------------------------------------
----------------------------------------------------------------------------------------------------------------
Task Is employee exposed to flame or
electric-arc hazard?
--------------------------------------------------------------------------
Normal operation of enclosed equipment, The employer properly installs No.
such as closing or opening a switch. and maintains enclosed
equipment, and there is no
evidence of impending failure.
There is evidence of arcing or Yes.
overheating.
Parts of the equipment are Yes.
loose or sticking, or the
equipment otherwise exhibits
signs of lack of maintenance.
--------------------------------------------------------------------------
Servicing electric equipment, such as racking in a circuit breaker or Yes.
replacing a switch.
-----------------------------------------
Inspection of electric equipment with The employee is not holding No.
exposed energized parts. conductive objects and remains
outside the minimum approach
distance established by the
employer.
The employee is holding a Yes.
conductive object, such as a
flashlight, that could fall or
otherwise contact energized
parts (irrespective of whether
the employee maintains the
minimum approach distance).
The employee is closer than the Yes.
minimum approach distance
established by the employer
(for example, when wearing
rubber insulating gloves or
rubber insulating gloves and
sleeves).
--------------------------------------------------------------------------
Using open flames, for example, in wiping cable splice sleeves........... Yes.
----------------------------------------------------------------------------------------------------------------
III. Protection Against Burn Injury
A. Estimating Available Heat Energy
Calculation methods. Paragraph (g)(2) of Sec. 1926.960 provides
that, for each employee exposed to an electric-arc hazard, the
employer must make a reasonable estimate of the heat energy to which
the employee would be exposed if an arc occurs. Table 2 lists
various methods of calculating values of available heat energy from
an electric circuit. The Occupational Safety and Health
Administration does not endorse any of these specific methods. Each
method requires the input of various parameters, such as fault
current, the expected length of the electric arc, the distance from
the arc to the employee, and the clearing time for the fault (that
is, the time the circuit protective devices take to open the circuit
and clear the fault). The employer can precisely determine some of
these parameters, such as the fault current and the clearing time,
for a given system. The employer will need to estimate other
parameters, such as the length of the arc and the distance between
the arc and the employee, because such parameters vary widely.
Table 2--Methods of Calculating Incident Heat Energy From an Electric
Arc
------------------------------------------------------------------------
-------------------------------------------------------------------------
1. Standard for Electrical Safety Requirements for Employee Workplaces,
NFPA 70E-2012, Annex D, ``Sample Calculation of Flash Protection
Boundary.''
2. Doughty, T.E., Neal, T.E., and Floyd II, H.L., ``Predicting Incident
Energy to Better Manage the Electric Arc Hazard on 600 V Power
Distribution Systems,'' Record of Conference Papers IEEE IAS 45th
Annual Petroleum and Chemical Industry Conference, September 28--30,
1998.
3. Guide for Performing Arc-Flash Hazard Calculations, IEEE Std 1584-
2002, 1584a--2004 (Amendment 1 to IEEE Std 1584-2002), and 1584b-2011
(Amendment 2: Changes to Clause 4 of IEEE Std 1584-2002).*
4. ARCPRO, a commercially available software program developed by
Kinectrics, Toronto, ON, CA.
*This appendix refers to IEEE Std 1584-2002 with both amendments as IEEE
Std 1584b-2011.
------------------------------------------------------------------------
The amount of heat energy calculated by any of the methods is
approximatelyinversely proportional to the square of the distance
between the employee and the arc. In other words, if the employee is
very close to the arc, the heat energy is very high; but if the
employee is just a few more centimeters away, the heat energy drops
substantially. Thus, estimating the distance from the arc to the
employee is key to protecting employees.
The employer must select a method of estimating incident heat
energy that provides a reasonable estimate of incident heat energy
for the exposure involved. Table 3 shows which methods provide
reasonable estimates for various exposures.
Table 3--Selecting a Reasonable Incident-Energy Calculation Method \1\
--------------------------------------------------------------------------------------------------------------------------------------------------------
600 V and Less \2\ 601 V to 15 kV \2\ More than 15 kV
Incident-energy calculation method -----------------------------------------------------------------------------------------
1[Phi] 3[Phi]a 3[Phi]b 1[Phi] 3[Phi]a 3[Phi]b 1[Phi] 3[Phi]a 3[Phi]b
--------------------------------------------------------------------------------------------------------------------------------------------------------
NFPA 70E-2012 Annex D (Lee equation).......................... Y-C Y N Y-C Y-C N N \3\ N \3\ N \3\
[[Page 20738]]
Doughty, Neal, and Floyd...................................... Y-C Y Y N N N N N N
IEEE Std 1584b-2011........................................... Y Y Y Y Y Y N N N
ARCPRO........................................................ Y N N Y N N Y Y \4\ Y \4\
--------------------------------------------------------------------------------------------------------------------------------------------------------
Key:
1[Phi]: Single-phase arc in open air
3[Phi]a: Three-phase arc in open air
3[Phi]b: Three-phase arc in an enclosure (box)
Y: Acceptable; produces a reasonable estimate of incident heat energy from this type of electric arc
N: Not acceptable; does not produce a reasonable estimate of incident heat energy from this type of electric arc
Y-C: Acceptable; produces a reasonable, but conservative, estimate of incident heat energy from this type of electric arc.
Notes:\1\ Although the Occupational Safety and Health Administration will consider these methods reasonable for enforcement purposes when employers use
the methods in accordance with this table, employers should be aware that the listed methods do not necessarily result in estimates that will provide
full protection from internal faults in transformers and similar equipment or from arcs in underground manholes or vaults.
\2\ At these voltages, the presumption is that the arc is three-phase unless the employer can demonstrate that only one phase is present or that the
spacing of the phases is sufficient to prevent a multiphase arc from occurring.
\3\ Although the Occupational Safety and Health Administration will consider this method acceptable for purposes of assessing whether incident energy
exceeds 2.0 cal/cm\2\, the results at voltages of more than 15 kilovolts are extremely conservative and unrealistic.
\4\The Occupational Safety and Health Administration will deem the results of this method reasonable when the employer adjusts them using the conversion
factors for three-phase arcs in open air or in an enclosure, as indicated in the program's instructions.
Selecting a reasonable distance from the employee to the arc. In
estimating available heat energy, the employer must make some
reasonable assumptions about how far the employee will be from the
electric arc. Table 4 lists reasonable distances from the employee
to the electric arc. The distances in Table 4 are consistent with
national consensus standards, such as the Institute of Electrical
and Electronic Engineers' National Electrical Safety Code, ANSI/IEEE
C2-2012, and IEEE Guide for Performing Arc-Flash Hazard
Calculations, IEEE Std 1584b-2011. The employer is free to use other
reasonable distances, but must consider equipment enclosure size and
the working distance to the employee in selecting a distance from
the employee to the arc. The Occupational Safety and Health
Administration will consider a distance reasonable when the employer
bases it on equipment size and working distance.
Table 4--Selecting a Reasonable Distance from the Employee to the
Electric Arc
------------------------------------------------------------------------
Single-phase arc Three-phase arc mm
Class of equipment mm (inches) (inches)
------------------------------------------------------------------------
Cable........................... NA*............... 455 (18)
Low voltage MCCs and panelboards NA................ 455 (18)
Low-voltage switchgear.......... NA................ 610 (24)
5-kV switchgear................. NA................ 910 (36)
15-kV switchgear................ NA................ 910 (36)
Single conductors in air (up to 380 (15).......... NA
46 kilovolts), work with rubber
insulating gloves.
Single conductors in air, work MAD-(2xkVx2.54)... NA
with live-line tools and live- (MAD-(2xkV/10))
line barehand work. [dagger].
------------------------------------------------------------------------
* NA = not applicable.
[dagger] The terms in this equation are:
MAD = The applicable minimum approach distance, and
kV = The system voltage in kilovolts.
Selecting a reasonable arc gap. For a single-phase arc in air,
the electric arc will almost always occur when an energized
conductor approaches too close to ground. Thus, an employer can
determine the arc gap, or arc length, for these exposures by the
dielectric strength of air and the voltage on the line. The
dielectric strength of air is approximately 10 kilovolts for every
25.4 millimeters (1 inch). For example, at 50 kilovolts, the arc gap
would be 50 / 10 x 25.4 (or 50 x 2.54), which equals 127 millimeters
(5 inches).
For three-phase arcs in open air and in enclosures, the arc gap
will generally be dependent on the spacing between parts energized
at different electrical potentials. Documents such as IEEE Std
1584b-2011 provide information on these distances. Employers may
select a reasonable arc gap from Table 5, or they may select any
other reasonable arc gap based on sparkover distance or on the
spacing between (1) live parts at different potentials or (2) live
parts and grounded parts (for example, bus or conductor spacings in
equipment). In any event, the employer must use an estimate that
reasonably resembles the actual exposures faced by the employee.
Table 5--Selecting a Reasonable Arc Gap
----------------------------------------------------------------------------------------------------------------
Class of equipment Single-phase arc mm (inches) Three-phase arc mm \1\ (inches)
----------------------------------------------------------------------------------------------------------------
Cable.............................. NA \2\............................. 13 (0.5)
Low voltage MCCs and panelboards... NA................................. 25 (1.0)
Low-voltage switchgear............. NA................................. 32 (1.25)
5-kV switchgear.................... NA................................. 104 (4.0)
15-kV switchgear................... NA................................. 152 (6.0)
Single conductors in air, 15 kV and 51 (2.0)........................... Phase conductor spacings.
less.
[[Page 20739]]
Single conductor in air, more than Voltage in kV x 2.54...............
15 kV.
(Voltage in kV x 0.1), but no less Phase conductor spacings.
than 51 mm (2 inches)
----------------------------------------------------------------------------------------------------------------
\1\ Source: IEEE Std 1584b-2011.
\2\ NA = not applicable.
Making estimates over multiple system areas. The employer need
not estimate the heat-energy exposure for every job task performed
by each employee. Paragraph (g)(2) of Sec. 1926.960 permits the
employer to make broad estimates that cover multiple system areas
provided that: (1) The employer uses reasonable assumptions about
the energy-exposure distribution throughout the system, and (2) the
estimates represent the maximum exposure for those areas. For
example, the employer can use the maximum fault current and clearing
time to cover several system areas at once.
Incident heat energy for single-phase-to-ground exposures. Table
6 and Table 7 provide incident heat energy levels for open-air,
phase-to-ground electric-arc exposures typical for overhead
systems.\2\ Table 6 presents estimates of available energy for
employees using rubber insulating gloves to perform work on overhead
systems operating at 4 to 46 kilovolts. The table assumes that the
employee will be 380 millimeters (15 inches) from the electric arc,
which is a reasonable estimate for rubber insulating glove work.
Table 6 also assumes that the arc length equals the sparkover
distance for the maximum transient overvoltage of each voltage
range.\3\ To use the table, an employer would use the voltage,
maximum fault current, and maximum clearing time for a system area
and, using the appropriate voltage range and fault-current and
clearing-time values corresponding to the next higher values listed
in the table, select the appropriate heat energy (4, 5, 8, or 12
cal/cm\2\) from the table. For example, an employer might have a
12,470-volt power line supplying a system area. The power line can
supply a maximum fault current of 8 kiloamperes with a maximum
clearing time of 10 cycles. For rubber glove work, this system falls
in the 4.0-to-15.0-kilovolt range; the next-higher fault current is
10 kA (the second row in that voltage range); and the clearing time
is under 18 cycles (the first column to the right of the fault
current column). Thus, the available heat energy for this part of
the system will be 4 cal/cm\2\ or less (from the column heading),
and the employer could select protection with a 5-cal/cm\2\ rating
to meet Sec. 1926.960(g)(5). Alternatively, an employer could
select a base incident-energy value and ensure that the clearing
times for each voltage range and fault current listed in the table
do not exceed the corresponding clearing time specified in the
table. For example, an employer that provides employees with arc-
flash protective equipment rated at 8 cal/cm\2\ can use the table to
determine if any system area exceeds 8 cal/cm\2\ by checking the
clearing time for the highest fault current for each voltage range
and ensuring that the clearing times do not exceed the values
specified in the 8-cal/cm\2\ column in the table.
---------------------------------------------------------------------------
\2\ The Occupational Safety and Health Administration used
metric values to calculate the clearing times in Table 6 and Table
7. An employer may use English units to calculate clearing times
instead even though the results will differ slightly.
\3\ The Occupational Safety and Health Administration based this
assumption, which is more conservative than the arc length specified
in Table 5, on Table 410-2 of the 2012 NESC.
---------------------------------------------------------------------------
Table 7 presents similar estimates for employees using live-line
tools to perform work on overhead systems operating at voltages of 4
to 800 kilovolts. The table assumes that the arc length will be
equal to the sparkover distance \4\ and that the employee will be a
distance from the arc equal to the minimum approach distance minus
twice the sparkover distance.
---------------------------------------------------------------------------
\4\ The dielectric strength of air is about 10 kilovolts for
every 25.4 millimeters (1 inch). Thus, the employer can estimate the
arc length in millimeters to be the phase-to-ground voltage in
kilovolts multiplied by 2.54 (or voltage (in kilovolts) x 2.54).
---------------------------------------------------------------------------
The employer will need to use other methods for estimating
available heat energy in situations not addressed by Table 6 or
Table 7. The calculation methods listed in Table 2 and the guidance
provided in Table 3 will help employers do this. For example,
employers can use IEEE Std 1584b-2011 to estimate the available heat
energy (and to select appropriate protective equipment) for many
specific conditions, including lower-voltage, phase-to-phase arc,
and enclosed arc exposures.
Table 6--Incident Heat Energy for Various Fault Currents, Clearing Times, and Voltages of 4.0 to 46.0 kV: Rubber
Insulating Glove Exposures Involving Phase-to-Ground Arcs in Open Air Only * [dagger] [Dagger]
----------------------------------------------------------------------------------------------------------------
Maximum clearing time (cycles)
Voltage range (kV) ** Fault current ---------------------------------------------------------------
(kA) 4 cal/cm\2\ 5 cal/cm\2\ 8 cal/cm\2\ 12 cal/cm\2\
----------------------------------------------------------------------------------------------------------------
4.0 to 15.0..................... 5 46 58 92 138
10 18 22 36 54
15 10 12 20 30
20 6 8 13 19
15.1 to 25.0.................... 5 28 34 55 83
10 11 14 23 34
15 7 8 13 20
20 4 5 9 13
25.1 to 36.0.................... 5 21 26 42 62
10 9 11 18 26
15 5 6 10 16
20 4 4 7 11
36.1 to 46.0.................... 5 16 20 32 48
10 7 9 14 21
15 4 5 8 13
20 3 4 6 9
----------------------------------------------------------------------------------------------------------------
Notes:
* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or
enclosed arcs (arc in a box).
[[Page 20740]]
[dagger] The table assumes that the employee will be 380 mm (15 in.) from the electric arc. The table also
assumes the arc length to be the sparkover distance for the maximum transient overvoltage of each voltage
range (see Appendix B to this subpart), as follows:
4.0 to 15.0 kV 51 mm (2 in.)
15.1 to 25.0 kV 102 mm (4 in.)
25.1 to 36.0 kV 152 mm (6 in.)
36.1 to 46.0 kV 229 mm (9 in.)
[Dagger] The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO
method listed in Table 2.
** The voltage range is the phase-to-phase system voltage.
Table 7--Incident Heat Energy for Various Fault Currents, Clearing Times, and Voltages: Live-Line Tool Exposures
Involving Phase-to-Ground Arcs in Open Air Only * [dagger] [Dagger] #
----------------------------------------------------------------------------------------------------------------
Maximum clearing time (cycles)
Voltage range (kV) ** Fault current ---------------------------------------------------------------
(kA) 4 cal/cm\2\ 5 cal/cm\2\ 8 cal/cm\2\ 12 cal/cm\2\
----------------------------------------------------------------------------------------------------------------
4.0 to 15.0..................... 5 197 246 394 591
10 73 92 147 220
15 39 49 78 117
20 24 31 49 73
15.1 to 25.0.................... 5 197 246 394 591
10 75 94 150 225
15 41 51 82 122
20 26 33 52 78
25.1 to 36.0.................... 5 138 172 275 413
10 53 66 106 159
15 30 37 59 89
20 19 24 38 58
36.1 to 46.0.................... 5 129 161 257 386
10 51 64 102 154
15 29 36 58 87
20 19 24 38 57
46.1 to 72.5.................... 20 18 23 36 55
30 10 13 20 30
40 6 8 13 19
50 4 6 9 13
72.6 to 121.0................... 20 10 12 20 30
30 6 7 11 17
40 4 5 7 11
50 3 3 5 8
121.1 to 145.0.................. 20 12 15 24 35
30 7 9 15 22
40 5 6 10 15
50 4 5 8 11
145.1 to 169.0.................. 20 12 15 24 36
30 7 9 15 22
40 5 7 10 16
50 4 5 8 12
169.1 to 242.0.................. 20 13 17 27 40
30 8 10 17 25
40 6 7 12 17
50 4 5 9 13
242.1 to 362.0.................. 20 25 32 51 76
30 16 19 31 47
40 11 14 22 33
50 8 10 16 25
362.1 to 420.0.................. 20 12 15 25 37
30 8 10 15 23
40 5 7 11 16
50 4 5 8 12
420.1 to 550.0.................. 20 23 29 47 70
30 14 18 29 43
40 10 13 20 30
50 8 9 15 23
550.1 to 800.0.................. 20 25 31 50 75
30 15 19 31 46
40 11 13 21 32
50 8 10 16 24
----------------------------------------------------------------------------------------------------------------
Notes:
* This table is for open-air, phase-to-ground electric-arc exposures. It is not for phase-to-phase arcs or
enclosed arcs (arc in a box).
[dagger] The table assumes the arc length to be the sparkover distance for the maximum phase-to-ground voltage
of each voltage range (see Appendix B to this subpart). The table also assumes that the employee will be the
minimum approach distance minus twice the arc length from the electric arc.
[Dagger] The Occupational Safety and Health Administration calculated the values in this table using the ARCPRO
method listed in Table 2.
# For voltages of more than 72.6 kV, employers may use this table only when the minimum approach distance
established under Sec. 1926.960(c)(1) is greater than or equal to the following values:
[[Page 20741]]
72.6 to 121.0 kV 1.02 m
121.1 to 145.0 kV 1.16 m
145.1 to 169.0 kV 1.30 m
169.1 to 242.0 kV 1.72 m
242.1 to 362.0 kV 2.76 m
362.1 to 420.0 kV 2.50 m
420.1 to 550.0 kV 3.62 m
550.1 to 800.0 kV 4.83 m
** The voltage range is the phase-to-phase system voltage.
B. Selecting Protective Clothing and Other Protective Equipment
Paragraph (g)(5) of Sec. 1926.960 requires employers, in
certain situations, to select protective clothing and other
protective equipment with an arc rating that is greater than or
equal to the incident heat energy estimated under Sec.
1926.960(g)(2). Based on laboratory testing required by ASTM F1506-
10a, the expectation is that protective clothing with an arc rating
equal to the estimated incident heat energy will be capable of
preventing second-degree burn injury to an employee exposed to that
incident heat energy from an electric arc. Note that actual
electric-arc exposures may be more or less severe than the estimated
value because of factors such as arc movement, arc length, arcing
from reclosing of the system, secondary fires or explosions, and
weather conditions. Additionally, for arc rating based on the
fabric's arc thermal performance value \5\ (ATPV), a worker exposed
to incident energy at the arc rating has a 50-percent chance of just
barely receiving a second-degree burn. Therefore, it is possible
(although not likely) that an employee will sustain a second-degree
(or worse) burn wearing clothing conforming to Sec. 1926.960(g)(5)
under certain circumstances. However, reasonable employer estimates
and maintaining appropriate minimum approach distances for employees
should limit burns to relatively small burns that just barely extend
beyond the epidermis (that is, just barely a second-degree burn).
Consequently, protective clothing and other protective equipment
meeting Sec. 1926.960(g)(5) will provide an appropriate degree of
protection for an employee exposed to electric-arc hazards.
---------------------------------------------------------------------------
\5\ ASTM F1506-10a defines ``arc thermal performance value'' as
``the incident energy on a material or a multilayer system of
materials that results in a 50% probability that sufficient heat
transfer through the tested specimen is predicted to cause the onset
of a second-degree skin burn injury based on the Stoll [footnote]
curve, cal/cm\2\.'' The footnote to this definition reads: ``Derived
from: Stoll, A.M., and Chianta, M.A., `Method and Rating System for
Evaluations of Thermal Protection,' Aerospace Medicine, Vol 40,
1969, pp. 1232-1238 and Stoll A.M., and Chianta, M.A., `Heat
Transfer through Fabrics as Related to Thermal Injury,'
Transactions--New York Academy of Sciences, Vol 33(7), Nov. 1971,
pp. 649-670.''
---------------------------------------------------------------------------
Paragraph (g)(5) of Sec. 1926.960 does not require arc-rated
protection for exposures of 2 cal/cm\2\ or less. Untreated cotton
clothing will reduce a 2-cal/cm\2\ exposure below the 1.2- to 1.5-
cal/cm\2\ level necessary to cause burn injury, and this material
should not ignite at such low heat energy levels. Although Sec.
1926.960(g)(5) does not require clothing to have an arc rating when
exposures are 2 cal/cm\2\ or less, Sec. 1926.960(g)(4) requires the
outer layer of clothing to be flame resistant under certain
conditions, even when the estimated incident heat energy is less
than 2 cal/cm\2\, as discussed later in this appendix. Additionally,
it is especially important to ensure that employees do not wear
undergarments made from fabrics listed in the note to Sec.
1926.960(g)(3) even when the outer layer is flame resistant or arc
rated. These fabrics can melt or ignite easily when an electric arc
occurs. Logos and name tags made from non-flame-resistant material
can adversely affect the arc rating or the flame-resistant
characteristics of arc-rated or flame-resistant clothing. Such logos
and name tags may violate Sec. 1926.960(g)(3), (g)(4), or (g)(5).
Paragraph (g)(5) of Sec. 1926.960 requires that arc-rated
protection cover the employee's entire body, with limited exceptions
for the employee's hands, feet, face, and head. Paragraph (g)(5)(i)
of Sec. 1926.960 provides that arc-rated protection is not
necessary for the employee's hands under the following conditions:
For any estimated incident When the employee is wearing rubber
heat energy. insulating gloves with protectors
If the estimated incident heat When the employee is wearing heavy-duty
energy does not exceed 14 cal/ leather work gloves with a weight of at
cm\2\. least 407 gm/m\2\ (12 oz/yd\2\)
Paragraph (g)(5)(ii) of Sec. 1926.960 provides that arc-rated
protection is not necessary for the employee's feet when the
employee is wearing heavy-duty work shoes or boots. Finally, Sec.
1926.960(g)(5)(iii), (g)(5)(iv), and (g)(5)(v) require arc-rated
head and face protection as follows:
----------------------------------------------------------------------------------------------------------------
Minimum head and face protection
------------------------------------------------------------------------------
Arc-rated faceshield
Exposure with a minimum Arc-rated hood or faceshield with
None * rating of 8 cal/ balaclava
cm\2\ *
----------------------------------------------------------------------------------------------------------------
Single-phase, open air........... 2-8 cal/cm\2\....... 9-12 cal/cm\2\...... 13 cal/\2\ or higher.[dagger]
Three-phase...................... 2-4 cal/cm\2\....... 5-8 cal/cm\2\....... 9 cal/cm\2\ or higher.[Dagger]
----------------------------------------------------------------------------------------------------------------
* These ranges assume that employees are wearing hardhats meeting the specifications in Sec. 1910.135 or Sec.
1926.100(b)(2), as applicable.
[dagger] The arc rating must be a minimum of 4 cal/cm\2\ less than the estimated incident energy. Note that Sec.
1926.960(g)(5)(v) permits this type of head and face protection, with a minimum arc rating of 4 cal/cm\2\
less than the estimated incident energy, at any incident energy level.
[Dagger] Note that Sec. 1926.960(g)(5) permits this type of head and face protection at any incident energy
level.
IV. Protection Against Ignition
Paragraph (g)(3) of Sec. 1926.960 prohibits clothing that could
melt onto an employee's skin or that could ignite and continue to
burn when exposed to flames or to the available heat energy
estimated by the employer under Sec. 1926.960(g)(2). Meltable
fabrics, such as acetate, nylon, polyester, and polypropylene, even
in blends, must be avoided. When these fibers melt, they can adhere
to the skin, thereby transferring heat rapidly, exacerbating burns,
and complicating treatment. These outcomes can result even if the
meltable fabric is not directly next to the skin. The remainder of
this section focuses on the prevention of ignition.
Paragraph (g)(5) of Sec. 1926.960 generally requires protective
clothing and other protective equipment with an arc rating greater
than or equal to the employer's estimate of available heat energy.
As explained earlier in this appendix, untreated cotton is usually
acceptable for exposures of 2 cal/cm\2\ or less.\6\ If the exposure
is greater than that, the employee generally must wear
[[Page 20742]]
flame-resistant clothing with a suitable arc rating in accordance
with Sec. 1926.960(g)(4) and (g)(5). However, even if an employee
is wearing a layer of flame-resistant clothing, there are
circumstances under which flammable layers of clothing would be
uncovered, and an electric arc could ignite them. For example,
clothing ignition is possible if the employee is wearing flammable
clothing under the flame-resistant clothing and the underlayer is
uncovered because of an opening in the flame-resistant clothing.
Thus, for purposes of Sec. 1926.960(g)(3), it is important for the
employer to consider the possibility of clothing ignition even when
an employee is wearing flame-resistant clothing with a suitable arc
rating.
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\6\ See Sec. 1926.960(g)(4)(i), (g)(4)(ii), and (g)(4)(iii) for
conditions under which employees must wear flame-resistant clothing
as the outer layer of clothing even when the incident heat energy
does not exceed 2 cal/cm\2\.
---------------------------------------------------------------------------
Under Sec. 1926.960(g)(3), employees may not wear flammable
clothing in conjunction with flame-resistant clothing if the
flammable clothing poses an ignition hazard.\7\ Although outer
flame-resistant layers may not have openings that expose flammable
inner layers, when an outer flame-resistant layer would be unable to
resist breakopen,\8\ the next (inner) layer must be flame-resistant
if it could ignite.
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\7\ Paragraph (g)(3) of Sec. 1926.960 prohibits clothing that
could ignite and continue to burn when exposed to the heat energy
estimated under paragraph (g)(2) of that section.
\8\ Breakopen occurs when a hole, tear, or crack develops in the
exposed fabric such that the fabric no longer effectively blocks
incident heat energy.
---------------------------------------------------------------------------
Non-flame-resistant clothing can ignite even when the heat
energy from an electric arc is insufficient to ignite the clothing.
For example, nearby flames can ignite an employee's clothing; and,
even in the absence of flames, electric arcs pose ignition hazards
beyond the hazard of ignition from incident energy under certain
conditions. In addition to requiring flame-resistant clothing when
the estimated incident energy exceeds 2.0 cal/cm\2\, Sec.
1926.960(g)(4) requires flame-resistant clothing when: The employee
is exposed to contact with energized circuit parts operating at more
than 600 volts (Sec. 1926.960(g)(4)(i)), an electric arc could
ignite flammable material in the work area that, in turn, could
ignite the employee's clothing (Sec. 1926.960(g)(4)(ii)), and
molten metal or electric arcs from faulted conductors in the work
area could ignite the employee's clothing (Sec.
1926.960(g)(4)(iii)). For example, grounding conductors can become a
source of heat energy if they cannot carry fault current without
failure. The employer must consider these possible sources of
electric arcs \9\ in determining whether the employee's clothing
could ignite under Sec. 1926.960(g)(4)(iii).
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\9\ Static wires and pole grounds are examples of grounding
conductors that might not be capable of carrying fault current
without failure. Grounds that can carry the maximum available fault
current are not a concern, and employers need not consider such
grounds a possible electric arc source.
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Appendix F to Subpart V of Part 1926--Work-Positioning Equipment
Inspection Guidelines
I. Body Belts
Inspect body belts to ensure that:
A. The hardware has no cracks, nicks, distortion, or corrosion;
B. No loose or worn rivets are present;
C. The waist strap has no loose grommets;
D. The fastening straps are not 100-percent leather; and
E. No worn materials that could affect the safety of the user
are present.
II. Positioning Straps
Inspect positioning straps to ensure that:
A. The warning center of the strap material is not exposed;
B. No cuts, burns, extra holes, or fraying of strap material is
present;
C. Rivets are properly secured;
D. Straps are not 100-percent leather; and
E. Snaphooks do not have cracks, burns, or corrosion.
III. Climbers
Inspect pole and tree climbers to ensure that:
A. Gaffs are at least as long as the manufacturer's recommended
minimums (generally 32 and 51 millimeters (1.25 and 2.0 inches) for
pole and tree climbers, respectively, measured on the underside of
the gaff);
Note: Gauges are available to assist in determining whether
gaffs are long enough and shaped to easily penetrate poles or trees.
B. Gaffs and leg irons are not fractured or cracked;
C. Stirrups and leg irons are free of excessive wear;
D. Gaffs are not loose;
E. Gaffs are free of deformation that could adversely affect
use;
F. Gaffs are properly sharpened; and
G. There are no broken straps or buckles.
Appendix G to Subpart V of Part 1926--Reference Documents
The references contained in this appendix provide information
that can be helpful in understanding and complying with the
requirements contained in Subpart V of this part. The national
consensus standards referenced in this appendix contain detailed
specifications that employers may follow in complying with the more
performance-based requirements of Subpart V of this part. Except as
specifically noted in Subpart V of this part, however, the
Occupational Safety and Health Administration will not necessarily
deem compliance with the national consensus standards to be
compliance with the provisions of Subpart V of this part.
ANSI/SIA A92.2-2009, American National Standard for Vehicle-Mounted
Elevating and Rotating Aerial Devices.
ANSI Z133-2012, American National Standard Safety Requirements for
Arboricultural Operations--Pruning, Trimming, Repairing,
Maintaining, and Removing Trees, and Cutting Brush.
ANSI/IEEE Std 935-1989, IEEE Guide on Terminology for Tools and
Equipment to Be Used in Live Line Working.
ASME B20.1-2012, Safety Standard for Conveyors and Related
Equipment.
ASTM D120-09, Standard Specification for Rubber Insulating Gloves.
ASTM D149-09 (2013), Standard Test Method for Dielectric Breakdown
Voltage and Dielectric Strength of Solid Electrical Insulating
Materials at Commercial Power Frequencies.
ASTM D178-01 (2010), Standard Specification for Rubber Insulating
Matting.
ASTM D1048-12, Standard Specification for Rubber Insulating
Blankets.
ASTM D1049-98 (2010), Standard Specification for Rubber Insulating
Covers.
ASTM D1050-05 (2011), Standard Specification for Rubber Insulating
Line Hose.
ASTM D1051-08, Standard Specification for Rubber Insulating Sleeves.
ASTM F478-09, Standard Specification for In-Service Care of
Insulating Line Hose and Covers.
ASTM F479-06 (2011), Standard Specification for In-Service Care of
Insulating Blankets.
ASTM F496-08, Standard Specification for In-Service Care of
Insulating Gloves and Sleeves.
ASTM F711-02 (2007), Standard Specification for Fiberglass-
Reinforced Plastic (FRP) Rod and Tube Used in Live Line Tools.
ASTM F712-06 (2011), Standard Test Methods and Specifications for
Electrically Insulating Plastic Guard Equipment for Protection of
Workers.
ASTM F819-10, Standard Terminology Relating to Electrical Protective
Equipment for Workers.
ASTM F855-09, Standard Specifications for Temporary Protective
Grounds to Be Used on De-energized Electric Power Lines and
Equipment.
ASTM F887-12\e1\, Standard Specifications for Personal Climbing
Equipment.
ASTM F914/F914M-10, Standard Test Method for Acoustic Emission for
Aerial Personnel Devices Without Supplemental Load Handling
Attachments.
ASTM F1116-03 (2008), Standard Test Method for Determining
Dielectric Strength of Dielectric Footwear.
ASTM F1117-03 (2008), Standard Specification for Dielectric
Footwear.
ASTM F1236-96 (2012), Standard Guide for Visual Inspection of
Electrical Protective Rubber Products.
ASTM F1430/F1430M-10, Standard Test Method for Acoustic Emission
Testing of Insulated and Non-Insulated Aerial Personnel Devices with
Supplemental Load Handling Attachments.
ASTM F1505-10, Standard Specification for Insulated and Insulating
Hand Tools.
ASTM F1506-10a, Standard Performance Specification for Flame
Resistant and Arc Rated Textile Materials for Wearing Apparel for
Use by Electrical Workers Exposed to Momentary Electric Arc and
Related Thermal Hazards.
ASTM F1564-13, Standard Specification for Structure-Mounted
Insulating Work Platforms for Electrical Workers.
ASTM F1701-12, Standard Specification for Unused Polypropylene Rope
with Special Electrical Properties.
ASTM F1742-03 (2011), Standard Specification for PVC Insulating
Sheeting.
[[Page 20743]]
ASTM F1796-09, Standard Specification for High Voltage Detectors--
Part 1 Capacitive Type to be Used for Voltages Exceeding 600 Volts
AC.
ASTM F1797-09 [egr] \1\, Standard Test Method for Acoustic Emission
Testing of Insulated and Non-Insulated Digger Derricks.
ASTM F1825-03 (2007), Standard Specification for Clampstick Type
Live Line Tools.
ASTM F1826-00 (2011), Standard Specification for Live Line and
Measuring Telescoping Tools.
ASTM F1891-12, Standard Specification for Arc and Flame Resistant
Rainwear.
ASTM F1958/F1958M-12, Standard Test Method for Determining the
Ignitability of Non-flame-Resistant Materials for Clothing by
Electric Arc Exposure Method Using Mannequins.
ASTM F1959/F1959M-12, Standard Test Method for Determining the Arc
Rating of Materials for Clothing.
IEEE Stds 4-1995, 4a-2001 (Amendment to IEEE Standard Techniques for
High-Voltage Testing), IEEE Standard Techniques for High-Voltage
Testing.
IEEE Std 62-1995, IEEE Guide for Diagnostic Field Testing of
Electric Power Apparatus--Part 1: Oil Filled Power Transformers,
Regulators, and Reactors.
IEEE Std 80-2000, Guide for Safety in AC Substation Grounding.
IEEE Std 100-2000, The Authoritative Dictionary of IEEE Standards
Terms Seventh Edition.
IEEE Std 516-2009, IEEE Guide for Maintenance Methods on Energized
Power Lines.
IEEE Std 524-2003, IEEE Guide to the Installation of Overhead
Transmission Line Conductors.
IEEE Std 957-2005, IEEE Guide for Cleaning Insulators.
IEEE Std 1048-2003, IEEE Guide for Protective Grounding of Power
Lines.
IEEE Std 1067-2005, IEEE Guide for In-Service Use, Care,
Maintenance, and Testing of Conductive Clothing for Use on Voltages
up to 765 kV AC and 750 kV DC.
IEEE Std 1307-2004, IEEE Standard for Fall Protection for Utility
Work.
IEEE Stds 1584-2002, 1584a-2004 (Amendment 1 to IEEE Std 1584-2002),
and 1584b-2011 (Amendment 2: Changes to Clause 4 of IEEE Std 1584-
2002), IEEE Guide for Performing Arc-Flash Hazard Calculations.
IEEE C2-2012, National Electrical Safety Code.
NFPA 70E-2012, Standard for Electrical Safety in the Workplace.
Subpart X--Stairways and Ladders
0
18. Revise the authority citation for Subpart X of part 1926 to read as
follows:
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C. 653, 655, 657;
Secretary of Labor's Order No. 1-90 (55 FR 9033), 5-2007 (72 FR
31159), or 1-2012 (77 FR 3912), as applicable; and 29 CFR Part 1911.
0
19. Revise Sec. 1926.1053(b)(12) to read as follows:
Sec. 1926.1053 Ladders.
* * * * *
(b) * * *
(12) Ladders shall have nonconductive siderails if they are used
where the employee or the ladder could contact exposed energized
electrical equipment, except as provided in Sec. 1926.955(b) and (c)
of this part.
Subpart CC--Cranes and Derricks in Construction
0
20. Revise the authority citation for Subpart CC of Part 1926 to read
as follows:
Authority: 40 U.S.C. 3701 et seq.; 29 U.S.C. 653, 655, 657;
Secretary of Labor's Order No. 5-2007 (72 FR 31159) or 1-2012 (77 FR
3912), as applicable; and 29 CFR Part 1911.
0
21. Revise paragraph (g) of Sec. 1926.1400 to read as follows:
Sec. 1926.1400 Scope.
* * * * *
(g) For work covered by Subpart V of this part, compliance with
Sec. 1926.959 is deemed compliance with Sec. Sec. 1926.1407 through
1926.1411.
* * * * *
0
22. In Sec. 1926.1410, remove and reserve paragraph (d)(4)(iii) and
revise paragraphs (c)(2) and (d)(4)(ii) to read as follows:
Sec. 1926.1410 Power line safety (all voltages)--equipment operations
closer than the Table A zone.
* * * * *
(c) * * *
(2) Paragraph (c)(1) of this section does not apply to work covered
by Subpart V of this part; instead, for such work, the minimum approach
distances established by the employer under Sec. 1926.960(c)(1)(i)
apply.
* * * * *
(d) * * *
(4) * * *
(ii) Paragraph (d)(4)(i) of this section does not apply to work
covered by Subpart V of this part.
(iii) [Removed and Reserved]
* * * * *
[FR Doc. 2013-29579 Filed 4-1-14; 11:15 am]
BILLING CODE 4510-26-P