High-Voltage Continuous Mining Machine Standard for Underground Coal Mines, 17529-17553 [2010-7309]
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Federal Register / Vol. 75, No. 65 / Tuesday, April 6, 2010 / Rules and Regulations
§ 74.15
Approval labels.
(a) Certificate of approval will be
accompanied by photographs of designs
for the approval labels to be affixed to
each CMDPSU or CPDM, as appropriate.
(b) The labels showing approval by
NIOSH and by MSHA shall contain
such information as MSHA or NIOSH
may require and shall be reproduced
legibly on the outside of a CMDPSU or
CPDM, as appropriate, as directed by
NIOSH or MSHA.
(c) The applicant shall submit fullscale designs or reproductions of
approval labels and a sketch or
description of the position of the labels
on each sampling device.
(d) Use of the approval labels
obligates the applicant to whom the
certificate of approval was issued to
maintain the quality of the complete
CMDPSU or CPDM, as appropriate, and
to guarantee that the complete CMDPSU
or CPDM, as appropriate, is
manufactured or assembled according to
the drawings and specifications upon
which the certificate of approval was
based. Use of the approval labels is
authorized only on CMDPSUs or
CPDMs, as appropriate, that conform to
the drawings and specifications upon
which the certificate of approval we
based.
§ 74.16
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§ 74.18
Withdrawal of certification.
Any certificate of approval issued
under this part may be revoked for
cause by NIOSH or MSHA which issued
the certificate.
[FR Doc. 2010–7308 Filed 4–5–10; 8:45 am]
BILLING CODE 4510–43–P
Material required for record.
(a) As part of the permanent record of
the approval application process,
NIOSH will retain a complete CMDPSU
or CPDM, as appropriate, and MSHA
will retain a CMDPSU or CPDM, as
appropriate, that has been tested and
certified. Material not required for
record purposes will be returned to the
applicant at the applicant’s request and
expense upon receipt of written
shipping instructions by MSHA or
NIOSH.
(b) As soon as a CMDPSU or CPDM,
as appropriate, is commercially
available, the applicant shall deliver a
complete sampling device free of charge
to NIOSH at the address specified on the
NIOSH Web page: https://www.cdc.gov/
niosh/mining.
§ 74.17
(2) The application and
accompanying material will be
examined by NIOSH to determine
whether testing of the modified
CMDPSU or CPDM or components will
be required. Testing will be necessary if
there is a possibility that the
modification may adversely affect the
performance of the CMDPSU or CPDM.
NIOSH will inform the applicant
whether such testing is required.
(3) If the proposed modification meets
the pertinent requirements of these
regulations, a formal extension of
certification will be issued,
accompanied by a list of new and
revised drawings and specifications to
be added to those already on file as the
basis for the extension of certification.
(b) If a change is proposed in a pump
unit of a certified CMDPSU or in
electrical components of a CPDM, the
approval of MSHA with respect to
intrinsic safety shall be obtained in
accordance with the procedures set
forth in § 74.11(d).
Changes after certification.
(a) If the applicant desires to change
any feature of a certified CMDPSU or a
certified CPDM, the applicant shall first
obtain the approval of NIOSH pursuant
to the following procedures:
(1) Application shall be made as for
an original certificate of approval,
requesting that the existing certification
be extended to encompass the proposed
change. The application shall be
accompanied by drawings,
specifications, and related material.
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DEPARTMENT OF LABOR
Mine Safety and Health Administration
30 CFR Parts 18 and 75
RIN 1219–AB34
High-Voltage Continuous Mining
Machine Standard for Underground
Coal Mines
AGENCY: Mine Safety and Health
Administration, Labor.
ACTION: Final rule.
SUMMARY: This final rule revises the
Mine Safety and Health
Administration’s (MSHA’s) electrical
safety standards for the installation, use,
and maintenance of high-voltage
continuous mining machines in
underground coal mines. It also revises
MSHA’s design requirements for
approval of these mining machines. The
final rule will allow mine operators to
use high-voltage continuous mining
machines with enhanced safety
protection against fires, explosions, and
shock hazards and will facilitate the use
of advanced equipment designs.
DATES: The final rule is effective on June
7, 2010. The incorporation by reference
in this rule is approved by the Director
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17529
of the Federal Register as of June 7,
2010.
FOR FURTHER INFORMATION CONTACT:
Patricia W. Silvey, Director, Office of
Standards, Regulations, and Variances,
MSHA, 1100 Wilson Boulevard, Room
2350, Arlington, Virginia 22209–3939.
Ms. Silvey can be reached at
silvey.patricia@dol.gov (e-mail), 202–
693–9440 (voice), or 202–693–9441
(facsimile). (These are not toll-free
numbers.)
The
outline of this final rule is as follows:
SUPPLEMENTARY INFORMATION:
I. Introduction
A. Background
B. Petition for Modification (PFM)
Requirements in the Final Rule
II. Discussion of the Final Rule
A. General Discussion—Part 18—Electric
Motor-Driven Mine Equipment and
Accessories
B. General Discussion—Part 75—
Mandatory Safety Standards—
Underground Coal Mines
III. Section-by-Section Analysis
A. Part 18—Electric Motor-Driven Mine
Equipment and Accessories
B. Part 75—Mandatory Safety Standards—
Underground Coal Mines
IV. Executive Order 12866: Regulatory
Planning and Review
A. Population at Risk
B. Benefits
C. Compliance Costs
V. Feasibility
A. Technological Feasibility
B. Economic Feasibility
VI. Regulatory Flexibility Act (RFA) and
Small Business Regulatory Enforcement
Fairness Act (SBREFA)
A. Definition of a Small Mine
B. Factual Basis for Certification
VII. Paperwork Reduction Act of 1995
A. Elimination of Burden Hours
B. Annual Burden Hours
C. Details
VIII. Other Regulatory Considerations
A. The Unfunded Mandates Reform Act of
1995
B. Executive Order 13132: Federalism
C. The Treasury and General Government
Appropriations Act of 1999: Assessment
of Federal Regulations and Policies on
Families
D. Executive Order 12630: Government
Actions and Interference With
Constitutionally Protected Property
Rights
E. Executive Order 12988: Civil Justice
Reform
F. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
G. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
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I. Introduction
A. Background
Horsepower for electrical equipment
in mines has increased over the years.
The voltages required to operate this
equipment have also increased to
accommodate the design of safe,
practical, and efficient equipment.
Because of the industry’s need for
higher voltages and the marked
improvement in the design and
manufacturing technology of highvoltage components, MSHA has
established requirements for use of
high-voltage electrical equipment such
as longwall systems. This rule
establishes additional requirements to
address the use and approval of highvoltage continuous mining machines.
These additional requirements preserve
safety and health protections for miners.
MSHA’s existing standards do not
allow the use of high-voltage continuous
mining machines because high-voltage
mining machines were not available
when the standards were developed.
MSHA has granted 52 Petitions for
Modification (PFMs) since 1997 to allow
mine operators to use this equipment. In
granting the PFMs, MSHA determined
that the methods the mine operator
proposed to follow when using the highvoltage equipment would at all times
guarantee no less than the same measure
of protection afforded the miners by the
existing standards.
On July 16, 2004, MSHA published a
proposal (69 FR 42812) to establish
design requirements in part 18 for
approval of high-voltage continuous
mining machines operating in
production areas of underground mines.
The proposal also included new
requirements in part 75 for the
installation, use, and maintenance of
high-voltage continuous mining
machines in underground coal mines.
In the proposal, MSHA announced
that it would hold four public hearings
in September 2004, and would allow
comments through October 14, 2004.
However, on August 23, 2004, MSHA
published a notice changing the public
hearing dates to November 2004 and
extending the comment period to
December 10, 2004 (69 FR 51787). Based
on the review of all comments and
testimony, MSHA re-proposed
provisions related to the types of trailing
cables that could be used with highvoltage continuous mining machines
and the types of cable handling
equipment that must be used when
handling energized high-voltage trailing
cables (71 FR 15359, March 28, 2006).
In developing the final rule, MSHA
considered the comments, hearing
testimony, and granted PFMs.
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B. Petition for Modification
Requirements in the Final Rule
The final rule includes most of the
requirements that were in the granted
PFMs. In each instance where a PFM
requirement was not included in the
rule, MSHA has addressed the Agency’s
rationale in the section-by-section
analysis of the preamble.
This final rule supersedes all PFMs
granted prior to the effective date, and
eliminates the need for mine operators
to file for a PFM to use high-voltage
continuous mining machines with
voltage up to 2,400 volts.
II. Discussion of the Final Rule
A. General Discussion—Part 18—
Electric Motor-Driven Mine Equipment
and Accessories
The final rule addresses design
requirements for approval of highvoltage continuous mining machines.
The rule is intended to prevent the
following hazards:
(1) High-voltage arcing;
(2) Ignition of a methane-air mixture
surrounding the machine if an arc or
methane explosion occurs within the
explosion-proof enclosure;
(3) Enclosure failure from an
increased pressure rise if an arc or
methane explosion occurs within the
explosion-proof enclosure; and
(4) Electrical shock hazards to miners
when working with or around highvoltage equipment.
One commenter stated that the
proposal did not provide the same level
of safety that some of the granted PFMs
provided. This commenter expressed
concern that MSHA was trying to issue
a one-size-fits-all regulation while minespecific PFMs better assure safety.
MSHA does not believe that the final
rule represents a generic approach or
compromises safety. MSHA reviewed all
provisions contained in granted PFMs
and the final rule includes most of the
provisions. However, in some cases, the
Agency revised the language in the
PFMs to allow more flexibility for mine
specific conditions. The Agency
explained at the public hearing that Part
18 covers this commenter’s examples
and should eliminate the concerns.
Additionally, the final rule incorporates
additional safety measures such as
short-circuit, under-voltage, sensitive
ground-fault protection, a look-ahead
circuit, cable handling methods, and
cable inspection procedures that would
assure the same level of safety as the
granted PFMs.
This final rule provides a mining
environment as safe as the existing
environment and facilitates the use of
advanced equipment designs.
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B. General Discussion—Part 75—
Mandatory Safety Standards—
Underground Coal Mines
This final rule revises 30 CFR Part 75
to establish mandatory electrical safety
standards for the proper installation of
high-voltage continuous mining
machines, electrical and mechanical
protection of the equipment, handling of
trailing cables, and procedures for
performing electrical work. These safety
standards include new provisions as
well as most of the provisions contained
in granted PFMs.
There are 27 high-voltage continuous
mining machines used in 8
underground coal mines that have been
granted PFMs. Some of the requirements
in this final rule are not included in
those PFMs. Accordingly, mine
operators with granted PFMs who wish
to continue using high-voltage
continuous mining machines will be
required to comply with the additional
requirements specified in this final rule.
These additional requirements include
new testing and recordkeeping
requirements for tramming the machine
in and out of the mine. In addition,
there may be other new provisions that
mine operators must adopt, such as
following the cable manufacturers’
recommended procedures when pulling
the trailing cable with equipment other
than the continuous mining machine
(See § 75.828).
The final rule also revises § 75.1002
by adding paragraph (b)(5) to allow the
use of high-voltage continuous mining
machines in areas where permissible
equipment is required.
III. Section-by-Section Analysis
A. Part 18—Electric Motor-Driven Mine
Equipment and Accessories
Section 18.54 High-Voltage
Continuous Mining Machines
Final § 18.54(a) is derived from
existing requirements for high-voltage
longwall mining systems and is similar
to the proposal. The final rule retains
the proposed requirement that low- and
medium-voltage circuits in each motorstarter enclosure be separated from
high-voltage circuits by barriers,
partitions, or covers. The purpose of this
provision is to protect persons from
coming in contact with energized highvoltage conductors or parts when testing
and troubleshooting low- and mediumvoltage circuits.
Several commenters expressed
concern over this proposal. They
indicated that in order to comply with
the proposed provisions, existing highvoltage continuous mining machines
would need to be retrofitted with
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additional interlocked barriers and
partitions to separate low- and mediumvoltage from high-voltage components
and circuits. One commenter stated that
it is not the location of components that
is the risk, but rather the access to
energized high-voltage components. The
commenter further stated that barriers,
partitions, or the enclosure itself can
prevent access. The primary purpose of
proposed paragraph (a) is to prevent
access to energized high-voltage
components and circuits. In the final
rule, MSHA has revised the proposal to
clarify its intent to assure that existing
equipment would not need retrofitting.
The final rule permits high-voltage and
low- and medium-voltage components
and circuits in the same compartments
if barriers are provided and covers are
arranged so that testing and
troubleshooting can be performed
without exposing persons to any highvoltage conductors or parts. This change
allows for flexibility in design and does
not reduce safety for miners.
Final paragraph (a), like the proposal,
requires barriers and partitions to be
constructed of grounded metal or
nonconductive insulating board.
One commenter expressed a
preference for using barriers made of
insulating boards rather than grounded
metal, but stated that either is
acceptable. MSHA agrees that use of
either material would meet the
requirements of final paragraph (a).
Final paragraph (b) requires that each
removable cover, barrier, or partition of
a motor-starter enclosure that provides
access to high-voltage components be
provided with at least two interlock
switches that automatically de-energize
the high-voltage components when the
cover, barrier, or partition is removed.
A commenter expressed concern with
the proposed requirement for interlock
switches on all barriers, partitions, and
covers. The commenter requested that
MSHA not require interlock switches
except when the cover, barrier, or
partition provides access to energized
high-voltage circuits or parts.
MSHA did not intend to require
interlock switches on all barriers,
partitions, and covers and has clarified
the language in the final rule to require
interlock switches only when there is
direct access to high-voltage circuits.
Interlock switches protect miners from
shock hazards by de-energizing highvoltage circuits when barriers,
partitions, or covers are removed.
Final paragraph (c), like the proposal,
requires that circuit-interrupting devices
be designed and installed to prevent
automatic re-closure to protect miners
from electrical shocks, fires, explosions,
and unintentional machine movement.
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For example, a roof-collapse or
equipment insulation failure can result
in short-circuit or ground-fault
condition. This could result in the
automatic re-closing of the circuitinterrupting device and pose a hazard to
miners. MSHA received no comments
on this proposal.
Final paragraph (d), like the proposal,
includes requirements for the grounding
of the electrostatic shield for highvoltage transformers supplying control
voltages on continuous mining
machines.
Final paragraph (d)(1), like the
proposal, requires that the nominal
control voltage not exceed 120 volts
line-to-line. Limiting the control
voltages to 120 volts line-to-line reduces
the potential for electrocution of miners.
This provision is consistent with
granted PFMs. MSHA received no
comments on this proposal.
Final paragraph (d)(2), like the
proposal, requires that control
transformers with high-voltage primary
windings in each high-voltage motorstarter enclosure, or that supply control
power to multiple motor-starter
enclosures, have an electrostatic
(Faraday) shield installed between the
primary and secondary windings. The
purpose of the electrostatic shield is to
isolate the high-voltage from lowervoltage circuit. This protects miners
from high-voltage shocks should a fault
develop between the primary and
secondary windings. Electrostatic
shielding also prevents transients
(sudden short-term changes in voltage
and current) occurring on the primary
circuit from being transferred to the
secondary circuit. These transients can
damage equipment and create the risk of
a fire and electrical shock.
Final paragraphs (d)(2)(i) and (d)(2)(ii)
address requirements for grounding the
electrostatic shield. If the transformer
has an external grounding terminal,
paragraph (d)(2)(i) requires the shield to
be connected from the grounding
terminal to the equipment ground by a
minimum of a No. 12 American Wire
Gauge (A.W.G.) grounding conductor.
This requirement will assure proper
current carrying capacity and
mechanical strength of the grounding
conductor.
If the transformer does not have an
external terminal, paragraph (d)(2)(ii)
requires that the electrostatic shield be
connected to the transformer frame by
an internal conductor. This conductor,
generally installed when the transformer
is manufactured, is considered an
extension of the shield and therefore
may be smaller than a No. 12 A.W.G. In
this case, bolting the transformer frame
to the equipment enclosure will provide
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17531
the required path to ground, as long as
an effective low impedance electrical
connection is maintained. MSHA
received no comments on these
proposals.
Final paragraph (e), like the proposal,
addresses requirements for indicator
light circuits. Final paragraph (e)(1)
requires a grounded-phase indicator
light on any ungrounded, three-phase
power circuit onboard the machine to
alert the machine operator when a
grounded-phase condition occurs.
Ungrounded circuits include highvoltage transformers that power lowand medium-voltage circuits. The
secondary windings of these
transformers are connected in an
ungrounded configuration. With
ungrounded systems, the capacitive
coupling between each phase conductor
and ground can subject the ungrounded
system to dangerous over-voltages
resulting from intermittent ground
faults. If a second phase is grounded, a
short-circuit condition will occur and
cause arcing between components. This
could result in a methane-air explosion,
cause failure of the enclosure, and
expose miners to electrical shock.
MSHA received a number of comments
on this proposal.
Some commenters stated that a
grounded phase indicator light should
be required on all high-voltage
continuous mining machines. MSHA
does not agree. This requirement is
unnecessary when the three-phase
power circuits onboard are grounded
because the circuits are protected with
ground-fault devices that automatically
trip the circuit breaker at the power
center. Currently, all 2,400-volt
continuous mining machines have
grounded-phase indicator light circuits
because they have ungrounded power
circuits onboard.
Several commenters stated that lower
voltage continuous mining machines
and high-voltage shearing machines are
not required to have a grounded-phase
indicator light circuit and have operated
many years without incident. They
further stated that grounded-phase
indictor light circuits are unnecessary
and create a shock hazard for those who
perform maintenance on the machine.
In response, MSHA notes that lower
voltage continuous mining machines
and high-voltage shearing machines are
designed differently from high-voltage
continuous mining machines.
Explosion-proof enclosures onboard
low- and medium-voltage continuous
mining machines and explosion-proof
enclosures for high-voltage shearing
machines are designed and tested to
withstand arcing faults within the
enclosure. On a high-voltage continuous
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mining machine, however, only
explosion-proof enclosures containing
high-voltage switchgear are designed
and tested to withstand internal arc
faults. High-voltage continuous mining
machines also have explosion-proof
enclosures that do not contain highvoltage switchgear. These enclosures are
not designed and tested to withstand
high-energy arcing faults. Therefore, to
prevent ignition hazards, the final rule
requires indicator light circuits to assure
that arcing does not occur and injure
miners. Additionally, maintenance
personnel are not exposed to shock
hazards if they follow the
troubleshooting and testing procedures
specified in this final rule. MSHA
believes that a greater hazard exists
when a grounded-phase condition goes
undetected.
Final paragraph (e)(2), like the
proposal, requires that the indicator
light be installed so that the machine
operator can readily observe it from any
location where the continuous mining
machine is normally operated. MSHA
received no comments on this proposal.
Final paragraph (e)(3), like the
proposal, requires that the onboard
ungrounded, three-phase power circuit
have a test circuit for the groundedphase indicator light circuit. It also
requires that the test circuit be designed
so that it can be activated without
removing any enclosure covers and
without creating a double-phase-toground fault. This requirement will
assure proper operation of the indicator
light circuit and that personnel
conducting the test are not exposed to
any hazard. MSHA received no
comments on this proposal.
Final paragraph (f) addresses the
current carrying capacity, outside
diameter, and the physical properties of
high-voltage trailing cables. Unlike the
proposal, the final rule does not
incorporate by reference the Insulated
Cable Engineer’s Standards (ICEA) S–
75–381/National Electrical
Manufacturer’s Association (NEMA)
Standard, NEMA WC 58–1997, but
rather includes a table for the outside
diameters and ampacity ratings for highvoltage trailing cables. This table is
referenced as Table 10 in Appendix I of
30 CFR Part 18, and is consistent with
tables contained in the ICEA S–75–381/
NEMA WC 58–1997. The purpose of the
table is to standardize the ampacity and
outer diameter of cables to ensure the
interchangeability of trailing cables
provided by different manufacturers.
A commenter expressed concern that
proposed paragraph (f) did not
specifically limit trailing cable length.
Existing § 18.35(a)(5) specifies the
maximum allowable lengths for trailing
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cables used to conduct electrical energy
to production equipment, including
continuous mining machines. For this
reason, the Agency does not believe that
it needs to limit trailing cable length in
this provision.
Final paragraph (f)(1), like the
proposal, requires that trailing cables be
constructed to include 100 percent
semi-conductive tape shielding over
each insulated power conductor. Final
paragraph (f)(2) requires a grounded
metallic braid shielding over each
power conductor. The combination of
semi-conductive tape and grounded
metallic shielding around each power
conductor provides symmetrical
distribution of voltage stresses on the
conductor insulation. Shielding also
prevents transients on power systems.
These provisions protect miners from
shock and electrocution. MSHA
received no comments on these
proposals.
Final paragraph (f)(3) requires that the
cable include either a ground-check
conductor not smaller than a No. 10
A.W.G., or a center ground-check
conductor not smaller than a No. 16
A.W.G. stranded conductor. The term
‘‘stranded’’ has been added in the final
rule to describe the No. 16 A.W.G.
ground-check conductor for accuracy.
The ground-check conductor is either
located in the outer interstice of a
trailing cable along with the grounding
conductors or in the center of the
trailing cable. Cables designed with a
No. 16 A.W.G. center ground-check
conductor have been successfully used
in high-voltage longwall applications for
several years.
A commenter indicated that the
reference in the proposed preamble to
the No. 16 A.W.G. ‘‘stranded’’ conductor
describing the center ground-check
conductor is technically incorrect, and
suggested ‘‘special annular stranded
with extensibility.’’ MSHA does not
agree. Cable manufacturers and ICEA/
NEMA standards reference the center
ground-check conductor as ‘‘stranded.’’
The terminology suggested by the
commenter is a description of the
quality of the No. 16 A.W.G. groundcheck conductor and is consistent with
the cable designs specified in the ICEA/
NEMA standard.
Final paragraph (f)(4), like the reproposal, addresses the design and
construction of high-voltage trailing
cable jackets. MSHA received several
comments on the proposal.
Some commenters suggested that the
final rule allow single-jacketed cables
made of thermoplastic polyurethane
(TPU) because of its high tensile
strength and resistance to abrasion and
tear. A commenter stated that the
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minimum tensile strengths for the
single-jacketed and double-jacketed
cables are 5,000 and 2,400 pounds per
square inch, respectively; and tear
strengths are 120 and 40 pounds per
inch, respectively. The commenter also
stated that the TPU material can be
made in a color other than black, that
TPU-jacketed trailing cables have been
in use in the mining industry for 11 or
12 years, and that they have been used
successfully on mining equipment such
as shearing machines and mediumvoltage continuous mining machines.
Others stated that at least one granted
PFM permitted the use of a TPU jacket
as an alternative to the double-jacket
requirement on two high-voltage
continuous mining machines and on
shuttle cars for over two years without
any problems.
Based on the comments, MSHA reproposed paragraph (f)(4) to allow the
option of using either a double-jacketed
or a single-jacketed cable. The final rule
contains requirements for both types of
trailing cables.
Final paragraph (f)(4)(i) requires that
a double-jacketed cable, if used, consist
of two reinforced layers of jacket
material, with the inner layer a
distinctive color from the outer layer. It
also requires that black not be used for
either layer. If used, a double-jacketed
cable must have tear strength of more
than 40 pounds per inch thickness and
a tensile strength of more than 2,400
pounds per square inch.
Final paragraph (f)(4)(ii) specifies the
requirements for a single-jacketed cable.
If used, a single-jacketed cable must
have tear strength of more than 100
pounds per inch thickness and a tensile
strength of more than 4,000 pounds per
square inch, and not be black in color.
The final rule specifies the minimum
values for the tear and tensile strength
based on granted PFMs.
In the re-proposal, MSHA requested
comments on the minimum tear and
tensile strength values for singlejacketed cables and received none.
Final paragraph (g), like the proposal,
requires manufacturers to provide
safeguards against corona on all 4,160volt circuits in explosion-proof
enclosures.
Corona is a luminous discharge that
occurs around electric conductors that
are subject to high electric stresses.
Corona can cause premature breakdown
of insulating materials in explosionproof enclosures onboard the highvoltage continuous mining machine.
This poses the risk of arcing and may
result in explosion. Although corona
usually does not present a hazard until
a voltage of 8,000 volts is reached,
safeguards should be taken at 4,160
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volts, the maximum voltage permitted
under Part 18. Safeguards include using
cables with a corona-resistant insulation
such as ethylene propylene to avoid
small nicks or cuts in the cable
insulation and to minimize high-voltage
transients. MSHA received no
comments on this proposal.
Final paragraph (h), like the proposal,
requires limiting the maximum
explosion pressure rise within an
enclosure to 0.83 times the design
pressure for any explosion-proof
enclosure containing high-voltage
switchgear. The requirement protects
miners against explosion hazards that
may arise from the effects of sustained
high-voltage arcing faults. Arcing faults
may significantly contribute to a
pressure rise in an explosion-proof
enclosure during an internal methaneair explosion. A pressure rise above the
design limit of the enclosure can cause
the explosion-proof enclosure to fail to
contain the methane explosion. MSHA
received no comments on the proposal.
Final paragraph (i), like the proposal,
prohibits high-voltage electrical
components located in explosion-proof
enclosures from being coplanar with a
single-plane flame-arresting path. This
provision prevents the heat or flame
from an arc or methane explosion in an
explosion-proof enclosure from igniting
a methane-air mixture surrounding the
enclosure by preventing conductor
material particles from being expelled
through the flame-arresting path. The
possibility of this occurring with multiplane flame-arresting path surfaces is
non-existent because deflecting the path
prevents ignitions by expelled particles.
MSHA received no comments on this
proposal.
Final paragraph (j), like the proposal,
requires that rigid insulation between
high-voltage terminals (phase-to-phase
or phase-to-ground) be designed with
creepage distances in accordance with
the table specified in this section. The
distances in the table provide adequate
isolation to prevent a phase-to-phase or
phase-to-ground fault that could cause a
possible explosion. The required
creepage distances are based on the
phase-to-phase use voltage and the
Comparative Tracking Index (CTI) of the
insulation used. An appropriate method
of determining the CTI of the electrical
insulating material is described in the
American Society for Testing and
Materials Standard, ASTM D3638
‘‘Standard Test Method for Comparative
Tracking Index of Electrical Insulating
Materials.’’ The creepage distances in
the table are consistent with most
commercially available high-voltage
components to which this provision
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applies. MSHA received no comments
on the proposal.
Final paragraph (k), like the proposal,
specifies minimum free distances
(MFDs) in motor-starter enclosures. If
the MFDs are below the values specified
in the table, the enclosure could fail and
cause an explosion. MFDs are distances
between the wall or cover of an
enclosure and uninsulated electrical
conductors inside the enclosure. These
MFDs are established to prevent wall or
cover damage that might result from
arcing.
Final paragraph (k)(1), like the
proposal, requires that values not
specified in the table be calculated
using a specific engineering formula.
This formula is based on existing
longwall requirements. Final paragraph
(k)(2) requires that the MFD be
increased by 1.5 inches for 4,160-volt
systems and by 0.7 inches for 2,400-volt
systems when the adjacent wall area is
the top of the enclosure. This increase
in distance is necessary to account for
the thermal effects of arcing due to heat
rising within the enclosure. Final
paragraph (k)(2) also addresses the use
of a steel shield in conjunction with an
aluminum wall or cover. Under these
circumstances, the thickness of the steel
shield is used to determine the MFD.
MSHA received no comments on the
proposal.
Final paragraph (l), like the proposal,
addresses static pressure testing of
explosion-proof enclosures containing
high-voltage switchgear. Final
paragraph (l)(1) requires that, prior to
performing the explosion tests, a static
pressure test be performed on each
prototype design of an explosion-proof
enclosure housing high-voltage
switchgear. It also establishes the static
pressure testing and performance
requirements for explosion-proof
enclosures housing the high-voltage
switchgear.
Final paragraph (l)(2) requires that
every explosion-proof enclosure
containing high-voltage switchgear
manufactured after the prototype was
tested undergo a static pressure test or
follow an MSHA-accepted quality
assurance procedure covering
inspection of the enclosure. MSHA
received no comments on this proposal.
B. Part 75—Mandatory Safety
Standards—Underground Coal Mines
Section 75.823 High-Voltage
Continuous Mining Machines; Scope
Final § 75.823 describes the scope of
this standard. The standard addresses
requirements for use of high-voltage
continuous mining machines of up to
2,400 volts in underground coal mines.
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Final § 75.823 also defines the term
‘‘qualified person’’ to mean a person
meeting the requirements specified in
existing § 75.153.
MSHA received no specific comments
on this proposal. However, several
comments relating to machine voltage
are relevant here. One commenter
agreed with the proposed rule which
would have allowed machines to
operate at 4,160-volts. Other
commenters opposed allowing the
voltage to exceed 2,400-volts, the limit
in granted PFMs. They stated that the
industry has no experience with 4,160volt continuous mining machines and
that these machines are more dangerous
than 2,400-volt machines.
The final rule limits the voltage of the
continuous mining machines to 2,400
volts because of the Agency’s lack of
experience with 4,160-volt continuous
mining machines in coal mines. Part 18,
however, allows for approval of
equipment up to 4,160 volts. Mine
operators seeking MSHA approval to
use 4,160-volt continuous mining
machines would have to file a petition
for modification.
Section 75.824 Electrical Protection
Final § 75.824 establishes the
electrical protection requirements for
high-voltage continuous mining
machines. Effective electrical protection
reduces the likelihood of ignitions, fires,
and electrical shocks. With the
exception of (a)(2)(ii), this section is
based on granted PFMs. This section of
the final rule is the same as the
proposed rule except that nonsubstantive changes have been made for
clarity.
Final paragraph (a) requires the use of
an adequate circuit-interrupting device
capable of providing short-circuit,
overload, ground-fault, and undervoltage protection. The purpose of a
circuit-interrupting device is to
interrupt the circuit in which it is used
without damage to itself when subjected
to the maximum voltage and current of
the system. Short-circuit and overload
protection prevent damage to cables and
motors that can result from arcing and
overheating. Ground-fault protection
minimizes the risk of shock and
electrocution. Under-voltage protection
prevents the unintentional movement of
equipment which can place miners at
risk when power is lost and then
restored.
Final paragraph (a)(1)(i) specifies the
current setting for a short-circuit
protective device. The device is
required to be set at the lower of: (1) The
setting specified in the approval
documentation, or (2) 75 percent of the
minimum available phase-to-phase
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short-circuit current at the continuous
mining machine.
The approval documentation specifies
the maximum allowable setting of the
breaker required to protect the trailing
cable. This setting takes into
consideration the cable size and length,
and the motor starting current. If 75
percent of the minimum available shortcircuit current is less than the setting
specified in the approval, the breaker
setting will be based on that amount.
One commenter suggested that MSHA
eliminate the phrase ‘‘whichever is less’’
from the rule to allow the design of
systems that could utilize smaller cables
and reduce injuries from handling
cables. MSHA does not agree with this
commenter. If the size of the trailing
cable used is different than the cable
size specified in the approval
documentation, the machine would not
be permissible. Furthermore,
eliminating the words ‘‘whichever is
less,’’ would allow the mine operator to
set the circuit-interrupting device at a
value that may cause it not to trip. For
example, if the mine operator chooses to
set the circuit-interrupting device at
1,200 amps as required in the approval,
and 75 percent of the minimum
available short-circuit current is only
750 amps, the circuit-interrupting
device would not trip.
Final paragraph (a)(1)(ii) revises the
proposed rule to allow the short-circuit
device protecting the trailing cable to
have an intentional time delay not
exceeding 0.050 seconds. The purpose
of permitting a time delay is to
eliminate nuisance tripping during
motor starting.
Proposed paragraph (a)(1)(ii) required
that the time delay not exceed the
setting specified in the approval
documentation or 0.050 seconds,
whichever is less. After further review,
MSHA found that the approval
documentation does not specify a time
delay. No comments were received on
this proposal.
Final paragraph (a)(2) establishes
requirements for ground-fault
protection.
Final paragraph (a)(2)(i) requires a
neutral grounding resistor to limit
ground-fault currents to not more than
0.5 amps. Neutral grounding resistors
are used in resistance grounded systems
to limit the level of ground-fault current
in a circuit. The use of a 0.5 amps
neutral grounding resistor in
conjunction with the ground-fault
device specified in final paragraph
(a)(2)(ii) will provide additional
protection to miners from shock and fire
hazards. MSHA received no comments
on this proposal.
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Final paragraph (a)(2)(ii) requires that
the circuit extending to the continuous
mining machine be protected by a
ground-fault device set at not more than
0.125 amps. The provision also allows
a maximum time delay of up to 0.050
seconds. The 0.125-amps limit is based
on MSHA’s experience and knowledge
that sensitive ground-fault devices are
commercially available and have been
successfully used to detect ground-fault
currents. The ground-fault device would
have to operate within 0.050 seconds
when exposed to 0.125 amps or more.
MSHA received no comments on this
proposal.
Final paragraph (a)(2)(iii) requires a
look-ahead circuit to detect a groundfault condition and prevent the closing
of a circuit-interrupting device when the
ground-fault exists in a circuit.
Detection of the ground-fault condition
prior to energizing the circuit will
protect miners from the risk of electrical
shock. Additionally, the final rule
incorporates the best practice to prevent
the circuit-interrupting device from
repeatedly closing when a ground-fault
condition exists because that could
create a second ground-fault which
would result in a short-circuit
condition. MSHA received no
comments on this proposal.
Final paragraph (a)(2)(iv) requires a
backup ground-fault device to detect an
open neutral grounding resistor under a
ground-fault condition. This device will
provide additional protection. Once an
open neutral grounding resistor is
detected, the backup device will cause
the circuit-interrupting device to deenergize that circuit at 40 percent of the
voltage developed across the resistor.
This value provides a safety factor.
Additionally, this provision allows the
backup device to have a maximum timedelay setting of 0.250 seconds. The
time-delay setting is low enough to
assure quick de-energization of the
circuit when the neutral resistor opens
and a ground-fault exists, while also
allowing for selective tripping with the
ground-fault protective device in final
paragraph (a)(2)(ii).
One commenter had several concerns
about this provision. The commenter
stated that there were numerous
problems with the potential transformer
and voltage relay monitoring method as
a backup device, which was used in
MSHA’s example. The commenter
stated that potential transformers are not
able to detect rectified faults because of
ferroresonance. The potential
transformer and voltage relay
monitoring method has been widely
used in the industry and MSHA is not
aware of any problems associated with
it. It is important to note that the
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proposal did not require the use of a
particular backup device to detect an
open neutral grounding resistor.
Although MSHA listed this method as
an example of a backup device in the
proposal as one means of compliance,
the Agency noted that other alternatives
were acceptable.
The commenter also expressed
concern that the proposal did not
include a requirement for detecting a
shorted resistor. The commenter stated
that a shorted grounding resistor will
not limit the voltage on the frame of
portable equipment to 100 volts or less.
The purpose of requiring a backup
device is to detect a ground-fault
condition when the neutral grounding
resistor is open. The commenter’s
recommendation is not necessary
because the ground-fault protection
required in final paragraph (a)(2)(ii) will
detect that condition and de-energize
the circuit.
This commenter also suggested that
the proposal be changed to require deenergization of the circuit within a
certain time if the neutral grounding
resistor opens, such as within 30 to 60
seconds. MSHA is not aware of any
device that monitors a shorted neutral
grounding resistor, nor does the Agency
see the need for such a device. For the
reasons stated above, no changes have
been made to this section, and the final
rule is the same as the proposal.
Final paragraph (a)(2)(v), like the
proposal, requires a thermal device to
detect an overheated neutral grounding
resistor caused by sustained groundfault current, and de-energize the
incoming power. This device provides
an added safety measure for miners.
The rule also requires that the
overtemperature rating or setting of the
device be the lower of: (1) 50 percent of
the maximum temperature rise of the
neutral grounding resistor, or (2) 302 °F
(150 °C). Exposure of the neutral
grounding resistor to sustained groundfault currents generates heat which can
cause the resistor to fail in the open
mode. Failure of the resistor in an open
mode will not provide ground-fault
protection and increases the risk of
shock hazards. The overtemperature
setting requirement assures that the
affected circuit is quickly de-energized
under a sustained fault. MSHA’s
experience is that the temperature
settings specified are high enough to
prevent nuisance tripping while
providing safe operating temperatures.
Under the final rule, thermal protection
must not be dependent on control
power. This requirement recognizes that
the loss of control power would prevent
the operation of the detection device.
Thermal protection includes, but is not
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limited to, current transformers and
thermal relays, thermostats, and other
devices that sense overtemperature.
MSHA did not receive any comments on
the proposal.
Final paragraph (a)(2)(vi), like the
proposal, requires a single window-type
current transformer to encircle the
three-phase conductors to activate the
ground-fault device required in final
paragraph (a)(2)(ii). It also prohibits the
equipment grounding conductors from
passing through the current transformer
as this defeats operation of the groundfault device and eliminates protection.
Using the single-window type current
transformer in conjunction with a
ground-fault relay provides ground-fault
protection for the circuit extending from
the power center to the continuous
mining machine. MSHA received no
comments on this proposal.
Final paragraph (a)(2)(vii), like the
proposal, requires a ground-fault test
circuit for each ground-fault device.
This provision requires that the test
circuit inject no more than 50 percent of
the current rating of the neutral
grounding resistor through the current
transformer. The purpose of the test
circuit is to verify that a ground-fault
condition will cause the corresponding
circuit-interrupting device to open.
MSHA received no comments on this
proposal.
Final paragraph (a)(3), like the
proposal, requires that the under-voltage
device operate on a loss of voltage, deenergize the circuit, and prevent the
equipment from automatically
restarting. This provision is
performance-oriented, which allows any
under-voltage protective device that will
operate on loss of voltage and prevent
the circuit-interrupting device from
automatically closing upon restoration
of power. This requirement will reduce
pinning and crushing risks to miners in
case the equipment automatically
restarts upon restoration of power.
MSHA received no comments on this
proposal.
Final paragraph (b), like the proposal,
prohibits use of circuit-interrupting
devices that automatically re-close after
opening. Automatic re-closure allows a
circuit that has been de-energized to
become automatically re-energized. This
provision will prevent automatic reclosing under fault conditions.
Typically, faults occur in trailing cables
due to damage from roof falls or when
equipment runs over the cables. If this
occurs, the use of a circuit-interrupting
device designed to re-close
automatically could present a risk of
electrical shock and fire. MSHA
received no comments on this proposal.
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Final paragraph (c) requires a mine
operator to take certain actions when a
grounded-phase indicator light, if used,
indicates a grounded-phase condition.
Detection of a grounded-phase
condition will reduce risks of electrical
shock and arcing. The capacitive
coupling between each phase conductor
and ground can subject an ungrounded
circuit to dangerous over-voltages from
intermittent ground faults, which in
turn can lead to arcing and insulation
failure. Arcing can ignite methane and
create a hazard to miners. Insulation
failure can lead to another phase-toground failure and create a shock
hazard.
Final paragraphs (c)(1) and (c)(2)
specify the actions to be taken when a
grounded-phase condition is indicated.
Under paragraph (c)(1), once the
indicator light shows that a groundedphase condition has occurred, the
machine must immediately be moved to
an area where the roof is supported.
This will minimize miners’ exposure to
roof falls while the equipment is being
repaired. Final paragraph (c)(2) requires
that that the grounded-phase condition
be located and corrected prior to placing
the machine back into operation. This
requirement will protect miners from
risks of electrical shocks.
MSHA received a number of
comments concerning the indicator light
circuit, and has addressed these
comments in § 18.54(e). Except for
minor editorial changes, the final
provision is the same as the proposed
rule.
Section 75.825 Power Centers
Final § 75.825 revises the proposal,
and addresses the requirements for
power centers that supply high-voltage
continuous mining machines. The final
rule includes provisions for
disconnecting switches and devices,
barriers and covers, interlocks,
emergency stop switches, grounding
sticks, and caution labels. These
provisions reduce risks of electrical
shocks, fires, and explosions.
Final paragraph (a), like the proposal,
requires a main disconnecting switch in
the power center that supplies power to
the high-voltage continuous mining
machines. The main disconnecting
switch, when open, must de-energize
the input power to all power
transformers in the power center. This
will provide a safe means of deenergizing high-voltage circuits in the
power center without affecting the feedthrough circuits. MSHA received no
comments on the proposal.
Final paragraph (b), like the proposal,
requires a disconnecting device for each
circuit that powers a continuous mining
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machine. Disconnecting devices in
power centers de-energize the power to
the machine. Power must be deenergized prior to performing electrical
work.
MSHA received no comments on this
provision. In the final rule, MSHA has
added clarifying language and defined
‘‘disconnecting device’’ as either a
disconnecting switch or cable coupler.
Final paragraph (c), which was
paragraph (c)(7) in the proposal,
addresses labeling, design, and
installation requirements for
disconnecting switches specified in this
final rule. This provision requires that
each switch be labeled to clearly
identify the circuit that it disconnects.
MSHA’s experience is that identifying
the circuit being de-energized by the
switch assures that the proper circuit is
de-energized, which protects miners
from exposure to electrical hazards. The
design and installation requirements are
specified in paragraphs (c)(1) through
(c)(6) of the final rule.
Final paragraphs (c)(1) and (c)(2), like
the proposal, require each disconnecting
switch to have voltage and current
ratings compatible with the circuits in
which they are used. Improperly rated
switches can cause overheating and
arcing and may create a shock or fire
hazard for miners. MSHA received no
comments on these proposals.
Final paragraph (c)(3), like the
proposal, requires that the
disconnecting switch be designed and
installed so that one can visually verify,
without removing any covers, that the
contacts of the device are open. If
miners had to remove the cover to verify
that the contacts are open, they could be
exposed to energized high-voltage
circuits and electrical shock risks.
MSHA received no comments on the
proposal.
Final paragraph (c)(4), like the
proposal, requires the disconnecting
switch to ground all power conductors
on the ‘‘load’’ side when the switch is in
the ‘‘open and grounded’’ position. It
assures the discharge of any voltage
caused by capacitance between the
power conductors and ground.
Grounding the circuit on the load side
reduces the risk of shocks to miners
who are working on the trailing cable or
continuous mining machine. MSHA
received no comments on the proposal.
Final paragraph (c)(5), like the
proposal, requires that each
disconnecting switch be designed so
that it can only be locked when in the
‘‘open and grounded’’ position. A
disconnecting switch that locks in the
closed position could delay opening the
switch during an emergency. This
provision, in conjunction with the
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requirements of final § 75.831, assures
that the circuit will remain de-energized
until work is completed. MSHA
received no comments on the proposal.
Final paragraph (c)(6), like the
proposal, requires that the
disconnecting switch safely interrupt
the full-load current in the circuit. A
switch that is not capable of safely
interrupting the full-load current could
result in its destruction and injuries to
miners from flash burns or flying parts.
The final rule provides an alternative
if the switch is not designed to interrupt
the full-load current of the circuit. It
requires that the switch be designed to
cause the circuit-interrupting device to
automatically de-energize the incoming
power before the disconnecting switch
opens the circuit. MSHA received no
comments on this provision and the
requirement of the final rule is identical
to the proposed rule.
Final paragraph (d) requires all
compartments that provide access to
high-voltage conductors or parts to have
barriers or covers to prevent miners
from coming into contact with energized
circuits.
A commenter was concerned that the
proposed rule would require that both a
cover and a barrier be installed. This
was not MSHA’s intent. MSHA has
revised the final rule to clarify that
barriers or covers, or both, can be used.
Final paragraph (e), like the proposal,
addresses the interlocking requirements
between the control circuit and the
main disconnecting switch.
Final paragraph (e)(1) requires that
the interlock allow the control circuit to
be energized through an auxiliary
switch in the ‘‘test’’ position only when
the main disconnecting switch is in the
‘‘open and grounded’’ position. When
the main disconnecting switch is in the
‘‘open and grounded’’ position, the
power conductors on the load side of
the disconnecting switch are deenergized and grounded. The
interlocking feature assures that, before
the auxiliary switch can be placed in the
‘‘test’’ position, the main disconnecting
switch is open and grounded.
Final paragraph (e)(2), like the
proposal, requires that when the main
disconnecting switch is ‘‘closed,’’ the
control circuit can only be powered
through an auxiliary switch that is in
the ‘‘normal’’ position. These
requirements will prevent energization
of the high-voltage circuits during
testing and troubleshooting. MSHA
received no comments on the proposed
paragraph (e).
Final paragraph (f), like the proposal,
was derived from granted PFMs. It
requires that each cover or removable
barrier of any compartment providing
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access to energized high-voltage
conductors or parts have at least two
interlock switches for the purpose of deenergizing exposed high-voltage
conductors or parts when the cover or
barrier is removed. While the granted
PFMs did not specify how many
interlock switches were required, the
proposed rule required a minimum of
two interlock switches as an added
safety measure to protect miners against
accidental contact with energized highvoltage circuits.
In the proposal, MSHA specifically
requested comments on whether to add
an exception for troubleshooting control
circuits. A commenter suggested that
each removable cover or barrier be
interlocked to remove all power in the
compartment before entering it, except
when testing and troubleshooting
control circuits. The commenter gave an
example of some power centers that are
designed with a circuit breaker in a
separate incoming high-voltage
compartment where the circuit breaker
will remove power in other
compartments instead of removing the
incoming power.
MSHA believes that it is crucial to
miners’ safety that incoming power be
de-energized when miners remove
covers prior to performing electrical
work. De-energizing incoming power
rather than only the power in the
compartment being accessed assures
that miners will not be exposed to
energized high-voltage circuits.
This commenter further suggested
that MSHA require a single interlock
switch instead of the two switches
required in the proposed rule. The
commenter stated that interlock
switches expose miners to hazards
when they troubleshoot failed switches.
As noted in the proposal, MSHA has
found that interlock switches might not
operate effectively after exposure to the
mine environment. To protect miners
against accidental contact with
energized high-voltage circuits, the final
rule, like the proposal, requires two
interlock switches to assure that at least
one switch will function.
Another commenter stated that MSHA
should not allow an exception for
troubleshooting control circuits in the
high-voltage compartments. MSHA
believes that miners who troubleshoot
and test energized circuits in
accordance with the provisions in this
and other existing rules, will be
protected.
MSHA has considered comments and
revised the proposal to allow
troubleshooting and testing energized
circuits when the control circuit is
powered through an auxiliary switch in
the ‘‘test’’ position.
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Final paragraph (g), like the proposal,
requires that an emergency stop switch
be located on the outside of the power
center. The switch will de-energize the
incoming high-voltage if an emergency
arises. This provision also requires that
the switch be hard-wired to a fail-safe
ground-wire monitor. In emergency
situations, reliability of the stop-switch
is critical. MSHA received no comments
on the proposal.
Final paragraph (h), like the proposal,
requires that the power center be
equipped with a grounding stick to be
used to discharge capacitors and circuits
before electrical work is performed. The
purpose of the grounding stick is to
assure that all high-voltage capacitors
are discharged and that all circuits and
components are de-energized before
electrical work is performed.
Capacitors are energy storage devices;
they continue to be energized even after
the circuit is de-energized. Although
some capacitors are supplied with
bleed-off resistors, these resistors can
open and the capacitor will continue to
be energized. A disconnecting switch
blade may stick in the closed position
with the switch in the open position. If
this happens, one or more phases of the
circuit would remain energized. Use of
a grounding stick provides a last line of
defense to assure that the person
performing electrical work will not be
exposed to energized high-voltage
circuits.
Although there is no generally
accepted definition, MSHA considers a
grounding stick to be a live line tool (hot
stick) made of either wood or fiberglass
with a grounding attachment bonded to
a No. 1⁄0 A.W.G. copper grounding
conductor. To safely discharge the
capacitors and parts, the grounding
conductor would need to be
permanently bonded to the power
center frame.
The final rule requires that the power
center have a label that identifies the
location of the grounding stick to assure
that the person performing the electrical
work can easily find it. The rule
requires that the grounding stick be
stored in a dry location to maintain its
effectiveness.
A commenter suggested that MSHA
allow alternatives to the grounding stick
to discharge capacitors or circuits. At
this time, MSHA is not aware of any
alternatives to the grounding stick. This
provision will assure that energy storing
components and circuits are discharged
and de-energized before miners come in
contact with them.
Another commenter agreed with the
grounding stick requirement, stating
that it will allow the safe discharge of
stored energy and assure that miners
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will not be exposed to high-voltage
circuits. This commenter suggested that
MSHA require steps to assure that
energy stored in the cable after it is
disconnected is discharged. Final
paragraph (c)(4) requires that the
disconnecting device ground all power
conductors of the trailing cable when
the device is in the ‘‘open and
grounded’’ position. Therefore, MSHA
has addressed this concern.
A third commenter stated that power
centers that have a visual disconnect
should not be required to have a
grounding stick. Although the visual
disconnecting device de-energizes the
circuit it disconnects, it does not
discharge capacitors and other circuits.
Therefore, MSHA has not adopted the
comment.
Based on comments, MSHA has
clarified that the intent of the grounding
stick is to discharge capacitors and deenergize high-voltage circuits.
Final paragraph (i), like the proposal,
requires that all compartments that
provide access to energized high-voltage
conductors and parts display a caution
label that warns miners against entering
the compartment before de-energizing
the incoming high-voltage. The label
serves as a reminder to miners that the
line side of a disconnecting switch
remains energized when the switch is
opened unless the incoming power to
the switch is de-energized. The Agency
did not receive any comments on the
proposal.
Section 75.826 High-Voltage Trailing
Cables
Final § 75.826, like the proposal, is
derived from existing §§ 75.804 and
18.35 and specifies the requirements for
high-voltage trailing cables.
Final paragraph (a) requires that the
high-voltage trailing cable meet the
design requirements of existing § 18.35
and the approval requirements of highvoltage continuous mining machines.
Final paragraph (b) allows two sizes
of ground-check conductors depending
on the cable design. The first option
allows the use of a ground-check
conductor not smaller than a No. 10
A.W.G. as required in existing § 75.804.
This minimum size is required because
the ground-check conductor is located
on the periphery of the cable and is
subjected to more flexing and bending,
weakening the conductor and resulting
in possible breakage or damage. As an
alternative, the cable can have a groundcheck conductor not smaller than the
No. 16 A.W.G. located in the center of
the cable. This design does not subject
the ground-check conductor to the same
stresses as the No. 10 A.W.G. when the
cable is flexed. The main advantage of
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this alternative is the reduction of intermachine arcing because the cable design
will include three grounding conductors
placed symmetrically. This cable design
has been used successfully with highvoltage longwall equipment. It
eliminates the need to petition for
modification of § 75.804(a) when the
cable is designed with a center groundcheck conductor smaller than No. 10
A.W.G. but not smaller than a No. 16
A.W.G. No comments were received on
the proposed section.
Section 75.827 Guarding of Trailing
Cables
Final § 75.827 addresses requirements
for guarding trailing cables. It
renumbers proposed § 75.827(c) and (d)
as final paragraphs (a) and (b).
Proposed § 75.827(a) would have
required the high-voltage trailing cable
to be supported on insulators or placed
in an unused entry from the power
center to the last open crosscut during
advance mining, to within 150 feet
outby any pillar workings during second
mining, and to within 150 feet of the
continuous mining machine when used
in outby areas.
Some commenters were concerned
that supporting the cable on insulators
may subject shuttle or ram car operators
to injuries if the cable is supported at
canopy height. They stated that in
muddy conditions, shuttle or ram cars
could slide into the coal ribs and cause
the equipment to hit and damage the
cable, exposing the equipment operators
to possible arc burns and electrical
shock. They also stated that by placing
the cable on the floor, the machine tires
and not the canopy would hit the cable,
and any resulting hazard would occur
away from the machine operator. Other
commenters agreed with the proposed
language requiring that the cables be
supported on insulators but suggested
that the cable be installed only when it
is de-energized. Others suggested that
the cable be installed on insulators at a
minimum height of 6.5 feet and 7.5 feet.
Commenters stated that an unused
entry may not always be available to
meet the proposed requirement to place
the cable in an unused entry. After
evaluating the comments, MSHA agrees
that suspending the cable may be more
of a hazard to miners than placing the
cable on the mine floor. MSHA also
agrees that an unused entry may not
always be available. Therefore, the final
rule does not contain the proposed
requirements that the cable must be
supported or placed in an unused entry.
Proposed § 75.827(b) permitted the
temporary storage of cables on a sled or
in a crosscut located between the power
center and the last open crosscut. It
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required these storage locations to be
barricaded and to have warning signs
posted.
One commenter stated that in many
cases, allowing temporary storage of
trailing cables at the locations in the
proposal would encourage storage of
cables in mining sections, posing a
safety threat to miners. The commenter
further stated that the proposal was not
practical or safe. In response to
comments, the final rule does not
contain the requirement for temporary
storage of cables.
One commenter stated that the
requirements of § 75.827 are excessive
because the cable leaving the power
center is the safest cable on the section
and should not be required to meet
additional requirements. MSHA does
not agree with this commenter because
the cable is still susceptible to damage
by mobile equipment. Consequently,
guarding and protecting the cable from
damage by mobile equipment are
important safety measures for the
protection of miners.
Proposed § 75.827(c), redesignated as
final § 75.827(a), addresses guarding of
the trailing cable. Final paragraph (a)(1)
specifies the locations where the highvoltage trailing cable must be guarded.
These locations are: (1) From the power
center cable coupler for a distance of 10
feet inby the power center; (2) from the
entrance gland for a distance of 10 feet
outby the last strain clamp on the
continuous mining machine; and (3) any
location where the cable could be
damaged by moving equipment. These
are locations where miners are likely to
come in contact with the cable and
where the cable could be damaged. To
be effectively guarded, the cable must be
fully covered, so that there is a physical
barrier between the cables and miners.
One commenter suggested that the
trailing cable be guarded for 10 feet inby
the power center. MSHA agrees that this
is the location that miners are most
likely to come in contact with the cable.
In response to comments, the final rule
requires that the cable be guarded for 10
feet inby the power center. The
proposed requirement for guarding the
trailing cable between the power center
and the first cable insulator is not
included in the final rule since
insulators are not required.
Final paragraph (a)(1)(ii) requires that
the high-voltage trailing cable be
guarded from the entrance gland for a
distance of 10 feet outby the last strain
clamp on the continuous mining
machine. The proposal required
guarding for a ‘‘minimum’’ of 10 feet.
Some commenters suggested that this
distance be increased from 10 feet to 35
feet or more. The proposal would have
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allowed guarding for a distance of 35
feet or more. However, requiring
guarding for a distance longer than 10
feet, as suggested by the commenters,
would preclude detection of a damaged
cable in the guarded area because the
final rule does not require removal of
guarding when inspecting the cable. The
final rule does not contain the term
minimum and does not require guarding
beyond 10 feet.
Final paragraph (a)(1)(iii), like the
proposal, requires guarding at any
location where the cable could be
damaged by moving equipment. MSHA
received no comments on this proposal.
Final paragraph (a)(2), like the
proposal, requires that guarding be
constructed of nonconductive flameresistant material, or grounded metal. If
a marking does not appear on the
guarding to indicate that it is flameresistant, MSHA will request
documentation to substantiate that the
material is flame-resistant. Metal and
non-conductive guarding may be of a
continuous length or overlapping
shorter pieces. Shorter pieces of metal
guarding must be bonded together to
assure a continuous metallic path.
MSHA received no comments on this
proposal.
Final paragraph (b) addresses
requirements when equipment must
cross any portion of the cable. It allows
two alternatives for protecting the cable
from mobile equipment: (1) Suspension
of the cable from the mine roof; or (2)
the use of commercially available cable
crossovers. MSHA encourages mine
operators to establish work practices
that minimize the need for cable
crossovers, such as placing the cable in
locations where mobile equipment is
not likely to travel.
Final paragraphs (b)(2)(i) through
(b)(2)(vii), like the proposal, specify
minimum design requirements for cable
crossovers. Cable crossovers are
commercially available and are used
throughout the industry to protect
cables from mobile equipment damage.
These minimum design requirements
will assure that the largest piece of
equipment used would be able to cross
over the cable without damaging it.
MSHA’s experience is that cable
crossovers provide effective protection
when properly used. MSHA received no
comments on the proposal. However,
the phrase ‘‘in or inby the last open
crosscut’’ is not included in the final
rule and the requirement is not limited
to any section of the mine.
Section 75.828
Trailing Cable Pulling
Final § 75.828 addresses procedures
for pulling high-voltage trailing cable
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with equipment other than the
continuous mining machine.
In the proposal, § 75.828 was titled
‘‘Trailing Cable Handling and Pulling’’.
Proposed § 75.828(a), dealing with
handling energized cables, is
renumbered § 75.833(a) and addressed
in the discussion of that provision.
Except for editorial changes, final
§ 75.828 is identical to proposed
§ 75.828(b). It requires that the mine
operator de-energize the high-voltage
trailing cable and follow manufacturer’s
procedures for pulling the cable. Cable
manufacturers’ recommendations
usually include: The proper application
of a rope or sling to pull the cable;
minimum bending diameter; maximum
length of trailing cable that can be safely
pulled; and the number of corners that
the cable can be pulled around. The
purpose of this requirement is to
prevent damage to the cable while it is
being pulled. For example, when
pulling a cable with ropes, if a loop
smaller than the minimum bending
diameter for the size of the trailing cable
is created, the cable can be damaged.
One commenter suggested that this
proposed requirement be eliminated.
Another stated that there was no safety
benefit from requiring the trailing cable
to be de-energized since the highvoltage trailing cable is significantly
safer than other cables. These necessary
requirements are included in the final
rule as it has been MSHA’s experience
that pulling long lengths of cable around
corners with shuttle cars or scoops may
cause the ropes or slings to penetrate the
cable and roll back the jacket, shielding,
and insulation, thereby exposing
energized conductors. If these
conditions occur while the cable is
energized, miners will be exposed to the
risk of an electrical shock. De-energizing
the trailing cable prior to pulling will
assure that exposed conductors will not
present shock hazards to miners.
Section 75.829 Tramming Continuous
Mining Machines In and Out of the
Mine and From Section to Section
Final § 75.829 addresses tramming
continuous mining machines in and out
of the mine or from one section to
another, and testing required prior to
tramming.
Final paragraph (a) revises the
proposal for clarity and sets forth
procedures for tramming the continuous
mining machine. It also requires that the
applicable power sources used to tram
the machine not be moved while
energized as specified in existing
§ 75.812.
Final paragraph (a)(1), like the
proposal, requires that when tramming
the continuous mining machine the
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power source must not be located where
permissible equipment is required. This
provision is adapted from existing
§ 75.500, which prohibits nonpermissible equipment from being used
in specific areas of the mine. Typically,
power sources listed in § 75.829(c) are
not ‘‘permissible’’ and, therefore, must
not be used in areas where permissible
equipment is required. MSHA received
no comments on this proposal.
Final paragraph (a)(2) prohibits the
mining machine from being used for
mining while being trammed except
when using a power source that is
appropriate for this activity. Typically,
the power sources used to tram the
machine do not have the capacity to
provide for mining or cutting functions.
If mining or cutting were attempted
while the machine was powered by
sources other than a power center,
overloading and loss of power could
occur.
Although MSHA received no
comments on proposed § 75.829(a)(2),
the final rule clarified the proposal by
specifying when a power center used for
tramming is appropriate for mining and
cutting.
Final paragraph (a)(3), like the
proposal, requires that low-, medium-,
and high-voltage cables comply with the
applicable provisions dealing with
flame resistance qualities and design
requirements of low, medium, and high
voltages when using the power sources
specified in § 75.829(c). MSHA received
no comments on this proposal.
Final paragraph (a)(4), like the
proposal, requires that the high-voltage
cable be mechanically secured onboard
the continuous mining machine. This
requirement applies to the high-voltage
portable transformer specified in
paragraph (c)(2) of this section. If the
trailing cable does not fit on the
machine, a shorter length of cable
should be used to connect the dieselgenerator output to the continuous
mining machine. The purpose of this
requirement is to prevent anyone from
handling energized high-voltage cables
and to minimize damage to the cable
while tramming the continuous mining
machine. MSHA received no comments
on this proposal.
Final paragraph (b), like the proposal,
requires specific tests to be conducted
prior to tramming. Final paragraph
(b)(1) requires that ground-fault and
ground-wire monitor tests be performed
by a qualified person. The purpose of
these tests is to assure proper operation
of the ground-fault and ground-wire
monitor. It is not the Agency’s intent
that these tests be performed after
momentary or incidental stops during
the tramming process. The testing
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requirements assure that these devices
operate properly to protect miners from
electrical shocks. The final rule clarifies
the meaning of a functional test. This
provision also requires that corrective
actions and recordkeeping resulting
from these tests be performed in
accordance with §§ 75.832(f) and (g) of
this final rule.
The ground-fault test assures that the
circuit will be de-energized if a groundfault condition exists. Most
manufacturers of power centers provide
ground-fault test circuits so that the
circuit can be tested without creating an
actual ground-fault condition, which
would expose miners to the risk of
burns and shocks. The test will assure
that the ground-wire monitor will deenergize the circuit if the ground-check
or grounding circuit is opened.
Manufacturers of ground-wire monitors
provide a built-in test switch for this
purpose. When low- and mediumvoltage power sources are used, a
ground-wire monitor is required in
accordance with § 75.902. A groundwire monitor is not required for the
high-voltage power sources because
these power sources use external
bonding.
One commenter suggested that a
record be made only of the corrective
actions and that such a record be kept
on the machine with the date, time, and
initials of the qualified person when the
work is completed. MSHA’s data and
experience show that all records and
certifications of tests and repairs are
valuable tools for both mine operators
and MSHA. Records and certifications
can be used to determine trends with
respect to equipment failure and/or
design problems. They have also been
useful sources of information during
accident investigations. Records are
required to be kept on the surface
because they will be more readily
accessible to mine personnel and
inspectors. Therefore, final
§ 75.829(b)(1) retains the requirements
of the proposal.
Final paragraph (b)(2), like the
proposal, requires that prior to
tramming the continuous mining
machine, where applicable, a person
designated by the operator must activate
the test circuit for the grounded-phase
detection circuit on the continuous
mining machine. This test is applicable
only if a grounded-phase detection
circuit is required. The purpose of
requiring this test is to assure that the
detection circuit will successfully detect
a grounded-phase condition. If the test
indicates that the detection circuit is not
functioning properly, corrective action
must be taken in accordance with
§ 75.832(f) of the final rule. A record of
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this test is not required. MSHA received
no comments on this proposal.
Final paragraph (c) specifies the
power sources, in addition to the power
center, that may be used when the
mining machine is trammed. Power
sources specified in this section have
been selected to minimize the need to
handle energized high-voltage cables. It
also specifies the requirements that
different power sources, such as
generators or stationary power supplies
found at belt drives, must meet. These
sources can provide: (1) Low or medium
voltage to portable transformers that are
either mounted on or attached to the
high-voltage continuous mining
machine; or (2) high-voltage power
sources. The source is a generator set
that includes a low- or medium-voltage
diesel-generator and a step-up
transformer that provides high voltage
to the continuous mining machine.
Final paragraph (c)(1), like the
proposal, addresses the use of a
medium-voltage power source that
supplies 995 volts to the continuous
mining machine. To use this type of
power source, the machine circuitry
would need to be rewired to allow the
995-volt trailing cable to energize the
tram and hydraulic pump motor
circuits. Figure 1 of the standard
illustrates a high-voltage continuous
mining machine using a 995-volt power
source. The 995 volts can be supplied
by the mine’s power system or a low- or
medium-voltage diesel-generator set. If a
low- or medium-voltage diesel-generator
set is used as the power source, the
generator set may be moved while
energized in accordance with existing
regulations. MSHA received no
comments on the proposal.
Final paragraph (c)(1)(i), like the
proposal, prohibits back-feeding the
continuous mining machine with
medium voltage to energize the highvoltage circuits. This provision will
prevent the high-voltage motors from
being powered by medium-voltage
sources that do not meet necessary
requirements. MSHA received no
comments on this proposal.
Final paragraph (c)(1)(ii) requires
compliance with all applicable
requirements for medium-voltage
circuits in 30 CFR Part 75, such as
overcurrent, ground-fault, undervoltage, and ground-wire monitors.
MSHA received no comments on this
proposal.
Proposed § 75.829(c)(1)(iii) is not
included in the final rule. It would have
prohibited moving the medium-voltage
portable transformer while energized.
This section was initially included in
the proposed rule because it would not
have been practical to move the
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17539
energized portable transformer and
comply with 30 CFR 75.516, which
requires the power cable feeding the
portable transformer to be supported on
well-insulated insulators. Additionally,
if the portable transformer has a highvoltage primary winding that provides a
medium-voltage output for tramming
the continuous mining machine, the
movement of the transformer would be
prohibited by § 75.812, unless the
conditions specified in § 75.812 are met.
However, neither §§ 75.516 nor 75.812
prohibit movement of this equipment.
Therefore, upon reconsideration,
MSHA has decided not to include the
proposed provision in the final rule to
avoid any conflict with existing
standards.
Final paragraph (c)(2) addresses the
use of step-up transformers to convert
low or medium voltage to high voltage
to power the continuous mining
machine. Figure 2 of the standard
illustrates this configuration. Unlike the
proposal, the final rule does not include
the term ‘‘onboard’’ to allow for other
step-up transformers. The term
‘‘temporary,’’ used in the proposed rule
to define an ‘‘onboard step-up
transformer,’’ is not used in the final
rule.
Final paragraph (c)(2)(i) requires that
the trailing cable supplying low- or
medium-voltage to the step-up
transformer meet the applicable
requirements of 30 CFR Part 75. For
example, the trailing cable must meet
the overcurrent, ground-fault, and
under-voltage protection requirements
for underground low- and mediumvoltage alternating current circuits
(Subpart J). The term ‘‘input’’ describing
the trailing cable was removed, as
unnecessary. This requirement remains
unchanged from the proposed rule.
Final paragraph (c)(2)(ii), like the
proposal, requires that the high-voltage
circuit output of the step-up transformer
supplying power to the mining machine
meet the applicable provisions of final
§ 75.824.
Final paragraph (c)(2)(iii)(A) requires
the step-up transformer to be securely
mounted on either the continuous
mining machine or a sled/cart
connected to the machine. This will
minimize vibration that can lead to an
internal ground fault or damage to the
transformer. The proposal would have
required the step-up transformer to be
securely mounted onboard the
continuous mining machine.
Some commenters suggested that
MSHA allow the installation of the
transformer on a sled/cart connected by
a tow-bar and in close proximity to the
continuous mining machine. MSHA
agrees that this alternative provides
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effective protection and has revised the
proposal accordingly.
Final paragraph (c)(2)(iii)(B), like the
proposal, requires that the frame of the
transformer be bonded to the frame of
the continuous mining machine and the
metallic shell of each cable coupler by
a No. 1/0 A.W.G. or larger conductor,
and connected to the incoming ground
conductor of the trailing cable. These
grounding requirements assure a low
impedance grounding path from the
transformer to the outby power source
should a ground-fault condition occur.
MSHA received no comments on the
proposal.
Final paragraph (c)(2)(iii)(C), like the
proposal, requires that each of the
transformer enclosure covers be
equipped with at least two interlock
switches and that an external emergency
stop switch be provided to de-energize
the input power to the step-up
transformer when activated in
emergency situations. MSHA received
no comments on the proposal and the
final rule includes clarifying changes.
Proposed paragraph (c)(3) is not
included in the final rule in response to
comments.
One commenter objected to
addressing high-voltage diesel-powered
generators in the proposed rule, stating
that the equipment was not relevant to
the rulemaking and should be dealt with
in a separate rulemaking. The
commenter requested that MSHA
conduct public hearings on the issue
and suggested that MSHA include these
requirements in the rulemaking on lowand medium-voltage diesel-powered
electrical generators if necessary. In
response to comments, the final rule
does not include the high-voltage diesel
generator option.
Section 75.830 Splicing and Repair of
Trailing Cables
Final § 75.830 defines and addresses
requirements for splices and repairs of
trailing cables.
Final paragraph (a) is derived from
granted PFMs and addresses
requirements for persons performing
splices and repairs. It also specifies the
manner in which the trailing cable must
be spliced or repaired to assure that
miners are not exposed to shock and
burn hazards.
Commenters stated that the proposal
did not distinguish between a splice and
a repair, and suggested that MSHA
define these terms. In response, MSHA
has defined the terms in final
paragraphs (a)(1) and (a)(2) based on
existing § 7.402 and granted PFMs.
Another commenter stated that MSHA
should use the language from the
Program Policy Manual relating to the
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existing standard for temporary splice of
trailing cable (§ 75.603) to identify
whether cable damage requires a splice
or repair. This existing standard is not
applicable here because the proposed
rule addressed permanent cable repairs.
The final rule does not use temporary or
permanent. It requires the use of an
MSHA-approved kit, which precludes
the use of temporary splices.
Final paragraph (a)(3)(i), like the
proposal, requires that cable splicing
and repair be performed only by a
qualified person who is trained in cable
splicing and repair of high-voltage
cables. From MSHA’s experience,
hands-on training provides effective
training. These requirements will assure
that the individual performing cable
splicing and repair understands the
construction of the cable, the purpose of
every component, and the hazards
associated with failure to replace each
component with a component similar to
the original.
Some commenters suggested that the
proposal be revised to allow splices to
be made under the direction of a
qualified person. MSHA has not
incorporated this suggestion because a
qualified person has the knowledge and
experience to make an effective splice
that will protect miners from electrical
shocks. MSHA is concerned that a
person who is not qualified may not
have the knowledge, training, or
experience to perform splicing and
repairs safely.
Final paragraph (a)(3)(ii), like the
proposal, requires that splicing and
repairs be made in a workman-like
manner. The quality of workmanship is
vital to maintaining the same level of
protection to miners as that provided by
the original cable. MSHA received no
comments on the proposal.
Final paragraph (a)(3)(iii), like the
proposal, requires that splices and
repairs of trailing cables meet the
requirements of existing § 75.810. This
existing standard requires that the
spliced or repaired cable be
mechanically strong, provide the same
flexibility and conductivity as the
original cable, be insulated and sealed
to exclude moisture, preserve the cable’s
flame-resistance quality, and have good
bonding to the outer jacket. MSHA
received no comments on this proposal.
Final paragraph (a)(3)(iv) revises
proposed § 75.830(b) by deleting the
reference to permanent cable repair and
requires that the trailing cable be
repaired using an MSHA-approved
splice kit that contains specific
instructions.
MSHA prohibited the use of a
permanent tape-type splice in granted
PFMs. The final rule does not prohibit
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this type of splice. Tape-type splices can
be used to make an effective splice
when proper procedures are followed.
MSHA did not allow them in granted
PFMs because the splice materials were
often used improperly and allowed
moisture to enter the splice. Moisture
degrades the insulation and ultimately
creates a risk of electrical shock. Instead
of prohibiting all tape-type splices, the
final rule requires that all splices be
made with an MSHA-approved splice
kit. The approved kits contain materials
and appropriate instructions on the
proper methods for making a splice. The
kit includes tape that is self-vulcanizing
so it will exclude moisture when
applied as instructed, thereby
preventing the risk of electrical shock.
MSHA received several comments
concerning tape-type splices. Some
commenters suggested that only
vulcanized splices be used because
moisture cannot be kept out of tape
splices. These commenters stated that
although tape-type splices are good
when first made, after dragging the cable
the tape splices become damaged.
MSHA does not agree that only
vulcanized splices can be effective. If a
splice is made in accordance with the
instructions included in the MSHAapproved high-voltage splice kit, the
splice should be effective and exclude
moisture.
Another commenter stated that
electricians need more training on cable
splicing and repair because not
everyone reads the instructions
provided in the kits. MSHA agrees and,
in response, the final rule includes a
new requirement for specialized
training for persons who perform
maintenance on high-voltage mining
machines which includes the cable.
Final § 75.830(b) limits the number of
splices in a certain portion of the
trailing cable. Final § 75.830(b)(1), as in
the proposal, prohibits splicing of the
high-voltage trailing cable within 35 feet
of the continuous mining machine.
Some commenters suggested that
splicing should be prohibited within 50
to 60 feet from the continuous mining
machine. MSHA’s experience with lowand medium-voltage equipment is that
the portion of the cable within 35 feet
of the continuous mining machine is
subjected to more strains, stresses, and
cable handling than the rest of the cable.
The probability that a miner will be
shocked by an inadequate splice is
greatest within this portion of the cable
due to weakened and damaged cable.
Several commenters stated that the
number of splices should be limited
because cable splicing causes the
resistance of the cable to go up. MSHA
asked commenters during public
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hearings for suggestions on a reasonable
limit for the number of splices. No
number was suggested. Final paragraph
(b)(2) limits to four (4) the splices in the
portion of the trailing cable that extends
from the continuous mining machine
outby for a distance of 300 feet. Granted
PFMs contained a 4-splice limitation.
Based on Agency experience with
PFMs, the final rule includes this limit.
Section 75.831 Electrical Work;
Troubleshooting and Testing
Final § 75.831 includes requirements
for performing electrical work,
including troubleshooting and testing. It
contains editorial changes for clarity.
Final paragraph (a) requires that prior
to performing electrical work, other than
troubleshooting and testing, on the
trailing cable or continuous mining
machine, a qualified person must deenergize the trailing cable in accordance
with either paragraph (a)(1) or (a)(2). Deenergization is usually accomplished by
opening the circuit-interrupting device.
The qualified person must follow the
required work procedures to prevent
inadvertent re-energization. These
procedures are important to assure that
miners are not exposed to potential
shock, fire, or other hazards when
performing electrical work.
Final paragraphs (a)(1) and (a)(2)
specify the two lock-out and tagging
procedures. Depending on the power
center design, a disconnecting switch or
a cable coupler (plug and receptacle)
would be used to lock-out and tag the
trailing cable. Final paragraph (a)(1)
specifies work procedures if a
disconnecting switch is used on the
output circuit of the power center
supplying power to the continuous
mining machine. If a disconnecting
switch is used, final paragraph (a)(1)(i)
requires the switch to be opened to
provide visual evidence that the output
is de-energized, grounded, and locked
out and tagged in the open and
grounded position. This allows the
cable coupler plug to remain connected
to the power receptacle. No comments
were received on this proposal.
Final paragraph (a)(1)(ii), like the
proposal, requires the plug and
receptacle to be locked together and
tagged. This requirement will assure
that the cable coupler plug cannot be
disconnected from the receptacle and
connected to a spare circuit. When this
procedure is used, connection to a
grounding receptacle is unnecessary
because opening the disconnecting
switch grounds the power conductors of
the high-voltage trailing cable.
MSHA understands that some mine
operators prefer not to disconnect highvoltage couplers since this may lead to
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problems when re-energizing the circuit.
The main problem with disconnecting
high-voltage couplers is the risk of
contaminating the couplers’ insulation
with dust. Using a disconnecting switch
to ground and isolate power from the
trailing cable and continuous mining
machine would eliminate the need to
remove the cable coupler plug from the
receptacle.
One commenter suggested that the
proposal be revised to allow other
means of locking-out and tagging, such
as requiring all spare circuit visual
disconnects to be locked-out and tagged.
This suggestion may require the person
performing the work to carry more keys
and locks because there may be more
than one spare circuit and each must be
locked. Also, MSHA believes that most
of the plugs and receptacles are
designed with means to lock them
together.
Final paragraph (a)(2), like the
proposal, addresses the use of a cable
coupler as a disconnecting device. After
power has been removed, final
paragraph (a)(2)(i) requires the plug to
be disconnected from the receptacle and
connected to a grounding receptacle.
The grounding receptacle, which is
mounted on the power center, will
cause all power conductors of the cable
to be grounded to the power center
frame. Connecting the plug to the
grounding receptacle assures that no
voltage will be present in the cable
conductors. MSHA received no
comments on this proposal.
Final paragraph (a)(2)(ii) requires the
plug and grounding receptacle to be
locked together and tagged. Tagging will
alert miners that work is being done on
the circuit, and the lock will prevent the
circuit from being re-energized and
ungrounded while work is being
performed. These requirements will
prevent shock hazards to miners while
performing electrical work. MSHA
received no comments on this proposal.
Final paragraph (a)(2)(iii) requires that
a dust cover be placed over the power
receptacle to protect it from becoming
contaminated by dust when the trailing
cable is disconnected. Dust is a
conducting medium and can create
ground faults. The dust cover will also
prevent miners from contacting
energized parts of the receptacle. MSHA
received no comments on this proposal.
Final paragraph (b) addresses all
troubleshooting requirements. It
contains only minor clarifying changes
from the proposal. It requires that
during troubleshooting and testing, the
de-energized cable may be disconnected
from the grounding receptacle only for
that period of time necessary to locate
the defective condition. Generally,
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when the cable is disconnected from the
power receptacle, it is connected to the
grounding receptacle. It also requires
that prior to troubleshooting and testing
the trailing cable, a qualified person
must follow one of the lock-out and
tagging procedures specified in
paragraphs (b)(1) and (b)(2). Following
these procedures prevents inadvertent
re-energization of the circuits being
tested and protects miners from shock,
fire, or other hazards.
Final paragraphs (b)(1) and (b)(2), like
the proposal, address lock-out and
tagging procedures based on the design
of the power center. These procedures
are the same as discussed in paragraph
(a) of this section.
One commenter suggested that since
the high-voltage trailing cable is not
subject to accumulation of static
charges, as in the case of a surface highvoltage line which is subject to wind
and other sources of charge buildup, the
Agency should not require constant
grounding. MSHA does not agree and,
consistent with existing rules, the final
rule contains grounding requirements to
assure the safety of personnel
performing electrical work on highvoltage circuits.
Final paragraph (c), re-numbered from
proposed paragraph (d), addresses
limitations on troubleshooting and
testing. It is derived from granted PFMs
and existing troubleshooting
requirements for longwalls. The final
rule recognizes that it may be necessary
for circuits or equipment to remain
energized for troubleshooting and
testing, such as when taking voltage and
current readings to identify a problem.
It contains conditions under which this
can be done.
Final paragraph (c)(1), like the
proposal, limits troubleshooting and
testing of energized circuits to low- and
medium-voltage systems because
troubleshooting and testing energized
circuits is known to be inherently
hazardous work. Further, there are no
adequate equipment and insulation
ratings for testing energized high-voltage
circuits and equipment. MSHA received
no comments on this proposal.
Final paragraph (c)(2), like the
proposal, permits troubleshooting and
testing of energized circuits only for the
purpose of determining voltages and
currents, including evaluation of
waveforms or other electrical diagnostic
testing. MSHA received no comments
on this proposal.
Final paragraph (c)(3), like the
proposed (d)(3), requires that
troubleshooting and testing of energized
circuits be performed only by a
qualified person. This requirement
assures that the person conducting the
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testing is aware of the hazards
associated with these tests. The
requirement for wearing properly rated
gloves has been moved to final
paragraph (c)(4). MSHA received no
comments on this proposal.
Final paragraph (c)(4) requires that
the qualified person wear protective
gloves when the voltage of the circuit is
40 volts or more. It also specifies the
types of gloves to be used for different
voltages. Based on MSHA’s experience
and electrical accident data, the Agency
has concluded that 40 volts is the lowest
voltage level that is likely to cause
electrocution. The final rule requires
gloves to protect miners who might
inadvertently contact energized circuits
during troubleshooting and testing.
Dry work gloves or rubber insulating
gloves with leather protectors, in good
condition, i.e., free of holes, etc., can be
used when troubleshooting 40-volt to
120-volt circuits nominal. Normally, the
nominal control voltage for mining
equipment is 120 volts. If miners are
testing intrinsically safe circuits, dry
gloves can be used for circuits that
exceed 120 volts nominal. When the
circuit is not intrinsically safe, rubber
insulating gloves with leather protectors
rated for at least the nominal voltage of
the circuit and equipment are required
to be used on circuits that exceed 120
volts nominal. Typically, mining
equipment is rated as 220, 480, 995
volts and higher. Commercially
available rubber insulating gloves are
rated for 1,000 volts but are not rated for
each of these voltages. Therefore, when
testing or troubleshooting low- and
medium-voltage circuits, 1,000-volt
rated gloves must be used. MSHA
received no comments on this proposal.
Final paragraph (d), re-numbered
from proposed paragraph (e), specifies
the work procedures to be followed
when performing electrical work, other
than troubleshooting and testing, in any
compartment of the power center. These
procedures will assure that miners are
not exposed to potential shock, fire, or
other hazards when performing
electrical work.
Final paragraph (d)(1), re-numbered
from proposed (e)(1), requires that
affected circuits be de-energized in
accordance with existing deenergization requirements (see
§ 75.509). MSHA received no comments
on the proposal.
Final paragraph (d)(2), re-numbered
from proposed paragraphs (e)(2) and (4),
requires that a qualified person open the
corresponding disconnecting switch and
lock it out and tag it to isolate the
circuit. MSHA received no comments
on the proposal.
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Final paragraph (d)(3), re-numbered
from proposed (e)(3), requires that a
qualified person visually verify that the
contacts of the disconnecting switch are
open and grounded. To verify, the
qualified person views the position of
the contacts through a window.
Opening the disconnecting switch
grounds the high-voltage conductors.
Grounding the conductors protects the
miner working on a circuit from
exposure to energized high-voltage
circuits which reduces the risk of
electrical shock and electrocution.
MSHA received no comments on the
proposal.
Final paragraph (d)(4), re-numbered
from proposed paragraph (e)(5), requires
that all high-voltage capacitors and
circuits in the power center be
discharged prior to performing electrical
work. Because capacitors are energy
storage devices, they may continue to
hold a charge even after the
disconnecting switch is opened and the
circuit is de-energized. Therefore, to
assure that miners are not exposed to
shock hazards, capacitors and circuits
must be discharged before performing
work. MSHA received no comments on
the proposal.
Final paragraph (e), re-numbered from
proposed paragraph (f), requires that
when more than one qualified person is
working on the same circuit or
equipment, each person must install
their own lock and tag on the circuit or
equipment on which work is being
performed. It also requires that each
lock and tag be removed by the
individual who installed them. Limiting
removal of the lock to the person who
installed it will prevent accidental reenergization of equipment or circuits
before all persons have completed their
work.
MSHA’s accident investigation
experience reveals that failure to lock
out and tag circuits and equipment prior
to performing maintenance is the root
cause of many accidents. This finding is
supported in both the National Safety
Council’s Data Sheet 237 Revision B,
‘‘Methods of Locking Out Electrical
Switches’’ (1971) and the National Fire
Protection Association’s NFPA 70E
‘‘Standard for Electrical Safety
Requirements for Employee
Workplaces’’ (2000 Edition). If persons
are required to place and remove their
own locks, they will be more aware of
and responsible for their own safety as
well as safety of others. Following these
procedures, miners will take the steps
necessary to assure proper deenergization. This requirement reduces
the risk of error due to lack of
communication or inadvertent re-
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energization. MSHA received no
comments on this proposal.
Final paragraph (e)(2), like proposed
paragraph (f)(2), includes requirements
for removing locks and tags. If the
person who installed the lock and tag is
not available, the mine operator can
authorize a qualified person to remove
that person’s lock and tag. In this case,
the mine operator must notify the
person who installed the lock and tag
that they have been removed. MSHA
received no comments on this proposal.
Section 75.832 Frequency of
Examinations; Recordkeeping
Final § 75.832 includes nonsubstantive editorial changes for clarity.
It specifies the frequency of testing
certain equipment and circuits, and the
requirements for creating and
maintaining adequate records. Unlike
granted PFMs that required some tests
to be done weekly, the final rule
requires those tests to be conducted at
least every 7 days. Frequent
examination and testing of the trailing
cable and the high-voltage continuous
mining machine, as well as testing of
the ground-fault test circuit and groundwire monitor circuit, is necessary
because moving this equipment
increases the likelihood of component
failure and break down. MSHA’s
enforcement experience with existing
weekly examination and testing
requirements indicates that the actual
frequency between examinations and
tests is sometimes as long as 13 days. By
changing the requirement to testing
every 7 days, MSHA will avoid
prolonged periods between tests and
examinations.
Final paragraph (a) requires that a
qualified person examine the highvoltage continuous mining machine at
least once every 7 days to verify that
electrical protection, equipment
grounding, permissibility, cable
insulation, and control devices are
properly installed and maintained. The
purpose of the examination is to assure
that the equipment is operating safely.
The examination will also advance
miners’ safety and minimize their
exposure to fire, electric shock, ignition,
or operational hazards.
Final paragraph (b) requires that, at
least once every 7 days and prior to
tramming the machine, a qualified
person activate the ground-fault test
circuit to verify that it will cause the
corresponding circuit-interrupting
device to open. Activating the groundfault test circuit verifies that the groundfault protection circuit is operating
properly. Failure of the ground-fault
circuit to function properly when a
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ground fault exists would expose miners
to shock hazards.
Final paragraph (c), like the proposal,
requires that, at least once every 7 days
and prior to tramming the machine, a
qualified person test the ground-wire
monitor circuit to verify that it will
cause the corresponding circuitinterrupting device to open. Testing of
a ground-wire monitor circuit normally
requires activation of a test switch.
MSHA received a number of
comments on this proposal. Some
commenters suggested that the 7-day
examination requirement be changed to
a weekly examination. They stated that
the 7-day requirement will be confused
with other electrical examinations
performed on a weekly or monthly basis
and recommended that, for consistency
purposes, testing should be done on a
weekly basis. Other commenters
supported the 7-day requirement,
stating that the weekly requirement can
provide a gap of 13 days between tests.
MSHA agrees and the final rule includes
the 7-day requirement for testing and
examination.
Final paragraph (d) addresses
inspection of the high-voltage trailing
cable.
Final paragraph (d)(1) requires that
once each day, during the shift that the
continuous mining machine is first
energized, a qualified person deenergize and inspect the entire length of
cable from the power center to the
machine. This inspection must include
all areas of the cable where guarding is
required, the outer jacket repairs, and
splices for damage or deterioration. The
cable inspection does not require
removal of the guarding but rather,
requires assuring that the guarding is
provided where required. In response to
comments, MSHA has replaced
production day that was in the proposal
with the more clarifying phrase ‘‘during
the shift that the continuous mining
machine is first energized’’.
Final paragraph (d)(2) requires that at
the beginning of each shift that the
continuous mining machine is
energized, a person designated by the
mine operator de-energize and visually
inspect the high-voltage trailing cable
from the mining machine: (1) To the last
open crosscut; (2) to within 150 feet of
the working place during retreat or
second mining; or (3) up to 150 feet of
the machine when it is used in outby
areas for cutting overcasts, underpasses,
sumps, etc. The inspection must include
an examination of the outer jacket of the
cable for damage. The specified
locations are areas where the trailing
cable is most likely to be damaged by
mobile equipment. Visual inspection
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will assure the integrity of the cable and
increase miners’ safety.
MSHA received a number of
comments on the proposed provisions
relating to trailing cable inspections.
One commenter suggested that the
proposed requirements be deleted due
to the superior design and construction
of high-voltage trailing cables. Although
MSHA agrees that the high-voltage
trailing cable design and construction is
superior to low- and medium-voltage
cable designs, the Agency continues to
believe that the requirements in the
final rule are necessary to assure
integrity of the cable while in use.
Others recommended changing the
proposal from each production shift to
each shift. They stated that such a
change would be necessary in order to
include idle shifts during which
equipment is moved for section setup
and maintenance. Another commenter
suggested that MSHA change the
proposal to allow for hot seat changeouts. Some commenters disagreed with
this suggestion because this change
would allow inspections to be made at
the end of the shift and could result in
a damaged cable remaining undetected
for eight hours.
MSHA agrees with the suggestion to
inspect the cable at the beginning of
each shift the machine is energized,
which would include idle shifts. MSHA
believes that it is important to examine
the trailing cable in all shifts where the
machine is energized to detect any
damage and has revised the proposal
accordingly.
Another commenter objected to the
proposed provision requiring the highvoltage trailing cable to be de-energized,
suggesting instead that the miner wear
high-voltage gloves when handling the
energized cable. MSHA does not agree
because when visually examining the
high-voltage trailing cable, the miner
may need to handle, move, or bend the
cable. Handling, moving, or bending a
damaged energized cable can result in
an internal short-circuit and subsequent
arc-flash injuries to the miner. Using
high-voltage gloves to handle a damaged
energized cable would not protect
miners from arc-flash injuries.
Therefore, it is necessary to de-energize
the cable prior to the examination.
Final paragraph (e), like the proposal,
is derived from granted PFMs and
requires that at the beginning of each
production shift, a person designated by
the operator must test the groundedphase detection circuit on the highvoltage continuous mining machine.
This provision will assure that the
detection circuit functions properly and
that it will detect a grounded-phase
condition. If the detection circuit is
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defective, a grounded-phase condition
will remain undetected and miners will
be exposed to the risk of electrical
shock. MSHA received no comments on
the proposal.
Final paragraph (f), like the proposal,
requires equipment to be removed from
service or repaired when any
examinations or tests reveal damage that
could lead to a risk of fire, electric
shock, ignition, or operational hazard.
This provision will assure that
equipment that may pose a danger to
miners is not used until the hazardous
condition is corrected. For example, if
examination of a trailing cable reveals
an exposed conductor, miners would be
at risk of potential fire, electrical shock,
and methane gas ignition when the
cable is energized. MSHA received no
comments on this proposal.
Final paragraph (g) specifies the
recordkeeping requirements for the
examinations and tests in the final rule
and is consistent with existing
recordkeeping requirements. Records
and certifications of tests and repairs are
valuable tools for mine operators.
Records and certifications are used by
MSHA to identify trends in equipment
failure and design problems so that the
Agency can disseminate necessary best
practice information to the mining
community.
Final paragraph (g)(1)(i), like the
proposal, requires that the person who
examines and tests the equipment
certify by signature and date that the
tests and examinations have been
conducted. Only the person conducting
the examinations and tests can provide
the certification because that person
would have direct knowledge of the test
results.
Final paragraph (g)(1)(ii) requires that
a record be kept of any unsafe
conditions found by the individual who
conducted the tests because that person
would have direct knowledge of the
unsafe conditions. Unlike the proposal,
which did not identify who must record
corrective action, final paragraph (g)(2)
specifies that the individual who takes
any corrective action must be the one to
record that action. The clarification is
important because the person
conducting the tests may not be the one
who takes the corrective action.
Final paragraphs (g)(3) and (g)(4) are
new provisions added in response to
comments. Final paragraph (g)(3)
requires that records must be
countersigned by the mine foreman or
equivalent mine official by the end of
their next regularly scheduled working
shift. Final paragraph (g)(4) requires that
records be maintained either in a secure
book that is not susceptible to alteration
or electronically in a computer system
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that is also secure and not susceptible
to alteration.
Some commenters suggested that
mine management share the
responsibility of assuring that records
are properly documented and stored. In
so doing, these commenters raised the
fact that the proposal did not require
records to be countersigned and that
they have made this suggestion on
several occasions during previous
rulemakings. MSHA has re-evaluated
this issue. In the preamble to the
proposed rule, MSHA stated that the
Agency accepts certification only from
the person who examines and tests the
equipment because that person will
have knowledge of the results of the
examination and tests. MSHA
reconsidered its position and the final
rule requires countersigning of records
by a foreman or equivalent. In making
this change, the Agency determined that
countersigning of records by a foreman
or equivalent will help to assure
accuracy of the records. Additionally, as
mentioned earlier, records are an
important tool in maintaining miners’
health and safety. The countersigning
requirement will provide important
corroboration of this vital action.
One commenter requested that the
recordkeeping requirement be more
specific. This commenter requested
clarification on alternate methods of
recordkeeping, specifically questioning
electronic signatures for electronic
records.
The final rule requires that
examination, testing, and repair records
for mine equipment must not be
susceptible to alteration. MSHA
recognizes that electronic storage of
records is becoming a more valuable
alternative for the mining industry. In
response to comments, the final rule
includes a new provision to require that
records be maintained either in a secure
book that is not susceptible to alteration
or electronically in a computer system
that is also secure and not susceptible
to alteration. MSHA defines the phrase
‘‘secure and not susceptible to
alteration’’ to mean that the stored
record, including signatures, cannot be
tampered with or modified. Examples of
books that are considered secure and
not susceptible to alteration include, but
are not limited to, record books that are
currently approved by state mine safety
agencies and permanently bound books.
Examples of books that are not
considered secure and are susceptible to
alteration include loose leaf binders and
spiral note books. An example of an
acceptable electronic record storage that
is secure would be a record stored in a
‘‘write once, read many’’ drive. MSHA
believes that electronic records meeting
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these criteria are practical and reliable
as traditional records.
Final paragraph (g)(5), like the
proposal, requires that certifications and
records, including those in electronic
form, be kept for at least one year and
be made available at the mine for
inspection by authorized representatives
of the Secretary and representatives of
miners. MSHA received no comments
on this proposal.
Section 75.833 Handling High-Voltage
Trailing Cables
Final § 75.833 addresses the
requirements for handling energized
trailing cables. It requires that energized
trailing cable not be handled unless
high-voltage insulating gloves or
insulated cable handling tools are used.
Based on comments received on the
proposed rule, the re-proposal
contained the option of providing highvoltage insulating gloves, which include
both the rubber gloves and the leather
outer protector gloves, or insulated
cable handling tools. MSHA received
two comments on the re-proposal. Both
commenters suggested that MSHA
should not require the use of insulating
high-voltage gloves because the highvoltage trailing cable is safer than
current trailing cables already permitted
for use without gloves. Under the final
rule, gloves are not required if cable
handling tools are used.
Some commenters on the proposal
recommended that personal protective
equipment (PPE) be required in addition
to the cable handling tools. MSHA
considered this comment and decided
that because PPE is not tested to a
nationally-recognized standard, it may
not provide protection to miners. For
that reason the final rule does not
require PPE.
Final paragraph (a), like the reproposal, prohibits handling energized
trailing cables unless high-voltage
insulating gloves or insulating cable
handling tools are used.
Final paragraph (b), like the reproposal, requires that mine operators
make either the insulating gloves or
cable handling tools available for miners
to use.
Final paragraph (c), like the reproposal, addresses the requirements for
insulating gloves and cable handling
tools. Final paragraph (c)(1) addresses
the design requirements for rubber
gloves and incorporates by reference the
American Society for Testing and
Materials (ASTM) publication ASTM
F496–02a, ‘‘Standard Specification for
In-Service Care of Insulating Gloves and
Sleeves’’ (2002). Final paragraph (c)(2)
requires that the rubber gloves be airtested to assure their effectiveness. Final
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paragraph (c)(3) requires that both the
leather protector and the rubber
insulating glove be visually examined
before each use. Final paragraph (c)(4)
requires that damaged rubber gloves be
removed from service or destroyed, and
that the leather protector be maintained
in good condition or replaced.
Final paragraph (d), like the reproposal, addresses the requirements for
insulated cable handling tools. Final
paragraph (d)(1) requires that insulated
cable handling tools be rated and
maintained to withstand at least 7,500
volts to assure that the handling tools
provide at least the same level of
protection to miners as the insulating
high-voltage gloves.
Final paragraph (d)(2) requires that
insulated cable handling tools be
designed and manufactured for cable
handling to protect miners from shock
hazards. Examples of insulated cable
handling tools are hooks, slings, and
tongs, when designed and manufactured
for cable handling.
Final paragraph (d)(3) requires that
the insulated cable handling tools be
visually examined before each use for
signs of damage or defects.
Final paragraph (d)(4) requires that
damaged or defective insulated cable
handling tools be removed from the
underground area of the mine or
destroyed to assure that they are not
available to use.
Section 75.834 Training
Final § 75.834 is new and addresses
training requirements based on
comments received on the proposal.
One commenter stated that it is
important to train miners on safety
practices where new technologies are
utilized and requested that specific
training be required for those who test
and repair high-voltage cables. MSHA
originally believed that part 48 provides
sufficient training requirements. Upon
consideration, the final rule contains
specific training requirements that are
consistent with the provisions in
granted PFMs. It also requires that the
specialized training be specified in the
part 48 plans.
Final paragraph (a) requires that
miners who perform maintenance on
high-voltage continuous mining
machines be trained in high-voltage
safety, testing, and repair and
maintenance procedures. Final
paragraph (b) requires that miners who
work in the vicinity of high-voltage
continuous mining machines or who
move the high-voltage equipment or
cables also be trained in high-voltage
safety procedures and precautions.
MSHA’s experience is that not only
miners who work on equipment are
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exposed to hazards, but also miners in
the vicinity.
Section 75.1002 Installation of Electric
Equipment and Conductors;
Permissibility
Existing § 75.1002 addresses
requirements for conductors and cables
used in or in by the last open crosscut
as well as electrical equipment,
conductors and cables used within 150
feet of pillar workings. Final § 75.1002
allows the use of shielded, high-voltage
cables that supply power to permissible
continuous mining machines in
underground coal mines. No comments
were received on this proposal.
IV. Executive Order 12866: Regulatory
Planning and Review
Executive Order (E.O.) 12866, as
amended, requires that regulatory
agencies assess both the costs and
benefits of intended regulations. To
comply with Executive Order 12866,
MSHA has prepared a Regulatory
Economic Analysis (REA) for the final
rule. The REA contains supporting data
and explanations for the summary
materials presented in sections IV
through VII of this preamble, including
the covered mining industry, benefits
and costs, feasibility, small business
impact, and information collection
requirements. The REA is located on
MSHA’s Web site at https://
www.msha.gov/rea.HTM#final. A copy
of the REA can be obtained from
MSHA’s Office of Standards,
Regulations and Variances. MSHA has
determined that the final rule will not
have an annual effect of $100 million or
more on the economy and, therefore, it
is not an economically ‘‘significant
regulatory action’’ pursuant to section
3(f) of E.O. 12866.
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A. Population at Risk
The final rule applies to all
underground coal mines in the United
States. Based on MSHA data, there were
583 underground coal mines reporting
production, employing 44,456 miners,
operating in the U.S. in 2008.
B. Benefits
The final rule will reduce the
potential for electrical-related fatalities
and injuries when using high-voltage
continuous mining machines due to:
Better design and construction criteria;
improved ground-fault protection;
handling of lighter cables; and increased
safety requirements for work practices.
These design and work practice
requirements offer greater protection
against electrical shock, cable
overheating, fire hazards, unsafe work
and repair practices, and back injuries
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and other sprains caused by handling
trailing cables. These benefits are
described in more detail in Chapter III
of the REA associated with this
rulemaking.
C. Compliance Costs
MSHA estimates that the final rule
will result in total yearly net
compliance cost of approximately
$50,100 for all the underground
operators that use high-voltage
continuous mining machines. MSHA
estimates that for all underground coal
mine operators that use high-voltage
continuous mining machines with 20–
500 employees, yearly costs will be
approximately $85,875 and yearly cost
savings will be approximately $45,200,
which results in a net cost of
approximately $40,675. For all
underground coal mine operators using
high-voltage continuous mining
machines with 501+ employees, MSHA
estimates yearly costs of approximately
$16,225 and yearly cost savings of
approximately $6,800, which results in
a net cost of $9,425. For a complete
breakdown of the compliance costs and
savings of the final rule, see Chapter IV
of the REA associated with this
rulemaking.
V. Feasibility
MSHA has concluded that the
requirements of the final rule are
technologically and economically
feasible.
A. Technological Feasibility
High-voltage continuous mining
machines have been used to produce
coal in underground coal mines since
1997. Underground coal mine operators
that use high-voltage continuous mining
machines are currently following most
of the provisions of the final rule
through conditions set forth in their
granted Petitions for Modification
(PFMs). Any requirements in the final
rule that are different from those
currently being followed in granted
PFMs will not make the implementation
of the final rule technologically
infeasible for underground coal mine
operators who choose to use highvoltage continuous mining machines for
extracting coal. MSHA therefore
concludes that the final rule is
technologically feasible.
B. Economic Feasibility
MSHA has traditionally used a
revenue screening test—whether the
yearly compliance costs of a regulation
are less than 1 percent of revenues, or
are negative (i.e., provide net cost
savings)—to establish presumptively
that compliance with the regulation is
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economically feasible for the mining
industry. As estimated in the REA that
accompanies this final rule, the
underground coal mining industry will
incur a net yearly compliance cost of
approximately $50,100 versus annual
revenue of approximately $18.4 billion
per year. On this basis, the Agency
concludes that the rule is economically
feasible.
VI. Regulatory Flexibility Act (RFA)
and Small Business Regulatory
Enforcement Fairness Act (SBREFA)
Pursuant to the Regulatory Flexibility
Act (RFA) of 1980, as amended by the
Small Business Regulatory Enforcement
Fairness Act (SBREFA), MSHA has
analyzed the impact of the final rule on
small businesses. Based on that
analysis, MSHA has notified the Chief
Counsel for Advocacy, Small Business
Administration, and made the
certification under the Regulatory
Flexibility Act at 5 U.S.C. 605(b) that
the final rule will not have a significant
economic impact on a substantial
number of small entities. The factual
basis for this certification is presented
in full in Chapter V of the REA and in
summary form below.
A. Definition of a Small Mine
Under the RFA, in analyzing the
impact of the final rule on small
entities, MSHA must use the Small
Business Administration (SBA)
definition for a small entity or, after
consultation with the SBA Office of
Advocacy, establish an alternative
definition for the mining industry by
publishing that definition in the Federal
Register for notice and comment. MSHA
has not taken such an action and hence
is required to use the SBA definition.
The SBA defines a small entity in the
mining industry as an establishment
with 500 or fewer employees.
In addition to examining small
entities as defined by SBA, MSHA has
also looked at the impact of this final
rule on underground coal mines with
fewer than 20 employees, which MSHA
and the mining community have
traditionally referred to as ‘‘small
mines.’’ These small mines differ from
larger mines not only in the number of
employees, but also in economies of
scale in material produced, in the type
and amount of production equipment,
and in supply inventory. Therefore, the
cost of complying with MSHA’s final
rule and the impact of the final rule on
small mines will also be different. It is
for this reason that small mines are of
special concern to MSHA.
Although the final rule does apply to
mine operators with fewer than 20
employees that choose to use high-
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to prepare and file petitions need to be
reduced to reflect the fact that petitions
to use a high-voltage continuous mining
machine will no longer be needed.
Therefore, the burden hours and cost in
OMB control number 1219–0065 should
be reduced by approximately 48 hours
and $3,700 annually.
voltage continuous mining machines,
MSHA’s experience has been that no
underground coal mine operator with
fewer than 20 employees has ever
requested a PFM to use high-voltage
continuous mining machines. MSHA
has analyzed the economic impact of
the final rule on all underground coal
mine operators with 500 or fewer
employees, which conforms to the
requirements of the RFA. The Agency
concludes that it can certify that the
final rule will not have a significant
economic impact on a substantial
number of small entities that are
covered by this final rule.
B. Factual Basis for Certification
Using SBA’s definition of a small
mine operator, the estimated yearly net
compliance cost of the final rule on
small underground coal mine operators
is approximately $40,675. The estimated
yearly net compliance cost is less than
one percent of the estimated annual
revenues of approximately $14.5 billion
for small underground coal mine
operators with 500 or fewer employees.
Based on this analysis, MSHA has
determined that the final rule will not
have a significant economic impact on
a substantial number of small
underground coal mine operators with
500 or fewer employees. MSHA has
certified these findings to the SBA. The
factual basis for this certification is
discussed in Chapter V of the REA
associated with this final rule.
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VII. Paperwork Reduction Act of 1995
As a result of this final rule there will
be: (1) An elimination of burden hours
and related cost approved under OMB
control numbers 1219–0065 and (2)
burden hours in the Information
Collection Request (ICR) that
accompanies this final rule. The burden
hours and related cost for these two
items are discussed below. For a more
detailed explanation of how the burden
hours and related cost for the two items
were determined, see Chapter VII of the
REA associated with this final rule.
A. Elimination of Burden Hours
As a result of this final rule, mine
operators will no longer need a PFM of
existing 30 CFR 75.1002 to use a highvoltage continuous mining machine.
Existing OMB control number 1219–
0065 includes annual burden hours and
cost related to the time it takes mine
operators to prepare and file petitions
with MSHA, including petitions to use
a high-voltage continuous mining
machine. As a result of this rulemaking,
the burden hours and cost approved
under OMB control number 1219–0065
that relate to the time it takes operators
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B. Burden Hours
The final rule will impose
approximately 819 first-year burden
hours and related cost of $50,200 on
underground coal mine operators using
high-voltage continuous mining
machines. Of the 819 first-year burden
hours, 12 hours and related costs of
$700 are associated with conducting a
ground-fault and ground-wire monitor
circuit test prior to tramming the highvoltage continuous mining machine as
required by final § 75.829. In addition,
242 hours and related cost of $9,450 are
associated with tagging requirements
that are required by final § 75.831. Also,
565 hours and related cost of $40,050
are associated with final § 75.832(c),
which requires a ground-wire monitor
circuit test, and final § 75.832(g), which
requires countersigning of records
concerning examinations and tests
specified in final § 75.832(a), (b), and
(c).
The following final requirements do
not have burden hours associated with
them. Final § 75.825(i) requires that all
compartments providing access to
energized high-voltage conductors and
parts display a caution label to warn
miners against entering the
compartment(s) before de-energizing
incoming high-voltage circuits. This
requirement is not a paperwork burden
to mine operators because it is currently
a normal business practice of
manufacturers to place such warning
labels on the compartments noted
above.
Final § 75.832(a) and (b) require that
examinations or tests be conducted at
least once every seven days, and final
§ 75.832(g) requires that a record be
made of these examinations or tests.
Paragraph (a) requires an examination of
the high-voltage continuous mining
machine. Paragraph (b) requires a test of
the ground-fault test circuit. The
examinations required by final
§ 75.832(a) and (b) are already being
conducted as part of a larger weekly
examination of electrical equipment
required under existing § 75.512
(electrical equipment; examination,
testing and maintenance). Existing
§ 75.512 also requires that records be
made of these examinations and tests.
Since the burden for conducting
examinations and tests required by final
§ 75.832(a) and (b) and making records
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of them is already accounted for under
existing § 75.512 (which is approved
under OMB control number 1219–0116),
such activity is not included in the ICR
accompanying this final rule. However,
the countersigning of these records is
not part of any existing requirement,
and is, therefore, accounted for in the
ICR that accompanies this rulemaking.
C. Details
The information collection package
has been submitted to the Office of
Management and Budget (OMB) for
review under 44 U.S.C. 3504(h) of the
Paperwork Reduction Act of 1995, as
amended. A copy of the information
collection package can be obtained from
the Department of Labor by email
request to king.darrin@dol.gov or by
phone request at 202–693–4129.
VIII. Other Regulatory Considerations
A. The Unfunded Mandates Reform Act
of 1995
MSHA has reviewed the final rule
under the Unfunded Mandates Reform
Act of 1995 (2 U.S.C. 1501 et seq.).
MSHA has determined that this final
rule does not include any federal
mandate that may result in increased
expenditures by State, local, or tribal
governments; nor will it increase private
sector expenditures by more than $100
million in any one year or significantly
or uniquely affect small governments.
Accordingly, the Unfunded Mandates
Reform Act of 1995 (2 U.S.C. 1501 et
seq.) requires no further Agency action
or analysis.
B. Executive Order 13132: Federalism
The final rule does not have
‘‘federalism implications’’ because it will
not ‘‘have substantial direct effects on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.’’ Accordingly,
under E.O. 13132, no further Agency
action or analysis is required.
C. The Treasury and General
Government Appropriations Act of
1999: Assessment of Federal
Regulations and Policies on Families
Section 654 of the Treasury and
General Government Appropriations
Act of 1999 (5 U.S.C. 601 note) requires
agencies to assess the impact of Agency
action on family well-being. MSHA has
determined that the final rule will have
no effect on family stability or safety,
marital commitment, parental rights and
authority, or income or poverty of
families and children. The final rule
impacts only the underground coal
mine industry. Accordingly, MSHA
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certifies that the final rule will not
impact family well-being.
D. Executive Order 12630: Government
Actions and Interference With
Constitutionally Protected Property
Rights
This final rule does not implement a
policy with takings implications.
Accordingly, under E.O. 12630, no
further Agency action or analysis is
required.
E. Executive Order 12988: Civil Justice
Reform
The final rule was written to provide
a clear legal standard for affected
conduct and was carefully reviewed to
eliminate drafting errors and
ambiguities, so as to minimize litigation
and undue burden on the Federal court
system. Accordingly, the final rule will
meet the applicable standards provided
in section 3 of E.O. 12988, Civil Justice
Reform.
F. Executive Order 13045: Protection of
Children From Environmental Health
Risks and Safety Risks
The final rule will have no adverse
impact on children. Accordingly, under
E.O. 13045, no further Agency action or
analysis is required.
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G. Executive Order 13175: Consultation
and Coordination With Indian Tribal
Governments
The final rule does not have ‘‘tribal
implications’’ because it will not ‘‘have
substantial direct effects on one or more
Indian tribes, on the relationship
between the Federal government and
Indian tribes, or on the distribution of
power and responsibilities between the
Federal government and Indian tribes.’’
Accordingly, under E.O. 13175, no
further Agency action or analysis is
required.
H. Executive Order 13211: Actions
Concerning Regulations That
Significantly Affect Energy Supply,
Distribution, or Use
Executive Order 13211 requires
agencies to publish a statement of
energy effects when a rule has a
significant energy action that adversely
affects energy supply, distribution or
use. MSHA has reviewed this final rule
for its energy effects because the final
rule applies to the underground mining
sector. Because this final rule will result
in yearly net compliance cost of
approximately $50,100 to the
underground coal mining industry,
relative to annual revenues of $18.4
billion in 2008, MSHA has concluded
that it is not a significant energy action
because it is not likely to have a
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16:52 Apr 05, 2010
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significant adverse effect on the supply,
distribution, or use of energy.
Accordingly, under this analysis, no
further Agency action or analysis is
required.
List of Subjects in 30 CFR Parts 18 and
75
Coal mining, Incorporation by
reference, Mine safety and health,
Reporting and recordkeeping
requirements, Underground mining.
Dated: March 29, 2010.
Joseph A. Main,
Assistant Secretary of Labor for Mine Safety
and Health.
For the reasons set out in the
preamble and under the authority of the
Mine Safety and Health Act of 1977, as
amended, Chapter I of Title 30, Code of
Federal Regulations, Parts 18 and 75 are
amended as follows:
■
PART 18—ELECTRIC MOTOR-DRIVEN
MINE EQUIPMENT AND
ACCESSORIES
1. The authority citation for part 18
continues to read as follows:
■
Authority: 30 U.S.C. 957 and 961.
2. Add § 18.54 to subpart B to read as
follows:
■
§ 18.54 High-voltage continuous mining
machines.
(a) Separation of high-voltage
components from lower voltage
components. In each motor-starter
enclosure, barriers, partitions, and
covers must be provided and arranged
so that personnel can test and
troubleshoot low- and medium-voltage
circuits without being exposed to
energized high-voltage circuits. Barriers
or partitions must be constructed of
grounded metal or nonconductive
insulating board.
(b) Interlock switches. Each removable
cover, barrier, or partition of a
compartment in the motor-starter
enclosure providing direct access to
high-voltage components must be
equipped with at least two interlock
switches arranged to automatically deenergize the high-voltage components
within that compartment when the
cover, barrier, or partition is removed.
(c) Circuit-interrupting devices.
Circuit-interrupting devices must be
designed and installed to prevent
automatic re-closure.
(d) Transformers supplying control
voltages.
(1) Transformers supplying control
voltages must not exceed 120 volts line
to line.
(2) Transformers with high-voltage
primary windings that supply control
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17547
voltages must incorporate a grounded
electrostatic (Faraday) shield between
the primary and secondary windings.
Grounding of the shield must be as
follows:
(i) Transformers with an external
grounding terminal must have the
shield grounded by a minimum of No.
12 A.W.G. grounding conductor
extending from the grounding terminal
to the equipment ground.
(ii) Transformers with no external
grounding terminal must have the
shield grounded internally through the
transformer frame to the equipment
ground.
(e) Onboard ungrounded, three-phase
power circuit. A continuous mining
machine designed with an onboard
ungrounded, three-phase power circuit
must:
(1) Be equipped with a light that will
indicate a grounded-phase condition;
(2) Have the indicator light installed
so that it can be observed by the
operator from any location where the
continuous mining machine is normally
operated; and
(3) Have a test circuit for the
grounded-phase indicator light circuit to
assure that the circuit is operating
properly. The test circuit must be
designed so that, when activated, it does
not require removal of any electrical
enclosure cover or create a doublephase-to-ground fault.
(f) High-voltage trailing cable(s). Highvoltage trailing cable(s) must conform to
the ampacity and outer dimensions
specified in Table 10 of Appendix I to
Subpart D of this part. In addition, the
cable must be constructed with:
(1) 100 percent semi-conductive tape
shielding over each insulated power
conductor;
(2) A grounded metallic braid
shielding over each insulated power
conductor;
(3) A ground-check conductor not
smaller than a No. 10 A.W.G.; or if a
center ground-check conductor is used,
not smaller than a No. 16 A.W.G.
stranded conductor; and
(4) Either a double-jacketed or singlejacketed cable as follows:
(i) Double jacket. A double-jacketed
cable consisting of reinforced outer and
inner protective layers. The inner layer
must be a distinctive color from the
outer layer. The color black must not be
used for either protective layer. The tear
strength for each layer must be more
than 40 pounds per inch thickness and
the tensile strength must be more than
2,400 pounds per square inch.
(ii) Single jacket. A single-jacketed
cable consisting of one protective layer.
The tear strength must be more than 100
pounds per inch thickness, and the
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tensile strength must be more than 4,000
pounds per square inch. The cable
jacket must not be black in color.
(g) Safeguards against corona.
Safeguards against corona must be
provided on all 4,160-voltage circuits in
explosion-proof enclosures.
(h) Explosion-proof enclosure design.
The maximum pressure rise within an
explosion-proof enclosure containing
high-voltage switchgear must be limited
to 0.83 times the design pressure.
(i) Location of high-voltage electrical
components near flame paths. Highvoltage electrical components located in
high-voltage explosion-proof enclosures
must not be coplanar with a single plane
flame-arresting path.
2,400 ................................................................
CTI ≥ 500
0–0
0–G
0–0
0–G
4,160 ................................................................
1 Assumes
Minimum creepage distances (inches) for comparative tracking index (CTI)
range 1
Points of
measure
Phase-to-phase voltage
(j) Minimum creepage distances. Rigid
insulation between high-voltage
terminals (Phase-to-Phase or Phase-toGround) must be designed with
creepage distances in accordance with
the following table:
380 ≤ CTI < 500
175 ≤ CTI < 380
1.95
1.25
3.15
1.95
2.40
1.55
3.90
2.40
1.50
1.00
2.40
1.50
CTI < 175
2.90
1.85
4.65
2.90
that all insulation is rated for the applied voltage or higher.
(k) Minimum free distances. Motorstarter enclosures must be designed to
establish the minimum free distance
(MFD) between the wall or cover of the
enclosure and uninsulated electrical
conductors inside the enclosure in
accordance with the following table:
Steel MFD (in)
Wall/cover thickness
(in)
A1
⁄ .....................................
⁄ .....................................
1⁄2 .....................................
5⁄8 .....................................
3⁄4 .....................................
1 .......................................
2.8
1.8
* 1.2
* 0.9
* 0.6
*
14
38
Aluminum MFD (in)
B2
C3
4.3
2.3
2.0
1.5
* 1.1
* 0.6
A1
B2
C3
4 NA
4 NA
4 NA
8.6
6.5
5.1
4.1
2.9
5.8
3.9
2.7
2.1
1.6
* 1.0
12.8
9.8
7.7
6.3
4.5
18.1
13.0
10.4
8.6
6.2
* Note: The minimum electrical clearances must still be maintained in accordance with the minimum clearance table of § 18.24.
1 Column A specifies the MFD for enclosures that have available three-phase, bolted, short-circuit currents of 10,000 amperes root-meansquare (rms) value or less.
2 Column B specifies the MFD for enclosures that have maximum available three-phase, bolted, short-circuit currents greater than 10,000 and
less than or equal to 15,000 amperes rms.
3 Column C specifies the MFD for enclosures that have maximum available three-phase, bolted, short-circuit currents greater than 15,000 and
less than or equal to 20,000 amperes rms.
4 Not Applicable—MSHA does not allow aluminum wall or covers to be 1⁄4 inch or less in thickness. (See also § 18.31.)
(1) For values not included in the
table, the following formulas, on which
the table is based, may be used to
determine the minimum free distance.
MFD = 2.296 × 10−6
(35 + 105(C)) ( Isc ) (t)
MFD = 1.032 × 10−5
(35 + 105(C)) ( Isc ) (t)
(C) (d)
(i) Steel Wall/Cover:
−
d
2
−
d
2
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(2) The minimum free distance must
be increased by 1.5 inches for 4,160 volt
systems and 0.7 inches for 2,400 volt
systems when the adjacent wall area is
the top of the enclosure. If a steel shield
is mounted in conjunction with an
aluminum wall or cover, the thickness
of the steel shield is used to determine
the minimum free distances.
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(l) Static pressure testing of explosionproof enclosures containing highvoltage switchgear.
(1) Prototype enclosures. The
following static pressure test must be
performed on each prototype design of
an explosion-proof enclosure containing
high-voltage switchgear prior to the
explosion tests.
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Where ‘‘C’’ is 1.4 for 2,400 volt systems
or 3.0 for 4,160 volt systems; ‘‘Isc’’ is the
three-phase, short-circuit current in
amperes of the system; ‘‘t’’ is the clearing
time in seconds of the outby circuitinterrupting device; and ‘‘d’’ is the
thickness in inches of the metal wall/
cover adjacent to an area of potential
arcing.
(C) (d)
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(ii) Aluminum Wall/Cover:
Federal Register / Vol. 75, No. 65 / Tuesday, April 6, 2010 / Rules and Regulations
(i) Test procedure.
(A) The enclosure must be internally
pressurized to at least the design
pressure, maintaining the pressure for a
minimum of 10 seconds.
(B) Following the pressure hold, the
pressure must be removed and the
pressurizing agent removed from the
enclosure.
(ii) Acceptable performance.
(A) During pressurization, the
enclosure must not exhibit:
(1) Leakage through welds or casting;
or
(2) Rupture of any part that affects the
explosion-proof integrity of the
enclosure.
(B) Following removal of the
pressurizing agents, the enclosure must
not exhibit:
(1) Cracks in welds visible to the
naked eye;
(2) Permanent deformation exceeding
0.040 inches per linear foot; or
(3) Excessive clearances along flamearresting paths following retightening of
fastenings, as necessary.
(2) Enclosures for production. Every
explosion-proof enclosure containing
high-voltage switchgear manufactured
after the prototype was tested must
undergo one of the following tests or
procedures:
(i) The static pressure test specified in
paragraph (l)(1)(i) of this section; or
17549
(ii) An MSHA-accepted quality
assurance procedure covering
inspection of the enclosure.
(A) The quality assurance procedure
must include a detailed check of parts
against the drawings to determine that—
(1) The parts and the drawings
coincide; and
(2) The requirements stated in part 18
have been followed with respect to
materials, dimensions, configuration
and workmanship.
(B) [Reserved]
Appendix I to Subpart D [Amended]
3. Add Table 10 to Appendix I to
Subpart D of Part 18 to read as follows:
*
*
*
*
*
■
TABLE 10—HIGH VOLTAGE TRAILING CABLE AMPACITIES AND OUTSIDE DIAMETERS
Power conductor
Ampacity *
Size AWG or kcmil
Amperes per
conductor
6 .......................................................................................................
4 .......................................................................................................
3 .......................................................................................................
2 .......................................................................................................
1 .......................................................................................................
1/0 ....................................................................................................
2/0 ....................................................................................................
3/0 ....................................................................................................
4/0 ....................................................................................................
250 ...................................................................................................
300 ...................................................................................................
350 ...................................................................................................
500 ...................................................................................................
Outside diameter **
(inches)
SHD–GC 2001
to 5000 volts
93
122
140
159
184
211
243
279
321
355
398
435
536
SHD–CGC 2001
to 5000 volts
SHD–PCG 2001
to 5000 volts
1.62
1.73
1.82
1.91
1.98
2.10
2.20
2.36
2.50
2.69
2.81
2.95
3.31
............................
............................
1.94
2.03
2.12
2.26
2.40
2.58
2.76
............................
............................
............................
............................
1.56
1.68
1.78
1.87
1.95
2.08
2.20
2.36
2.50
2.69
2.81
2.95
3.31
These ampacities are based on single isolated conductor in air, operated with open-circuited shield for a 90 °C conductor temperature and an
ambient temperature of 40 °C.
** Tolerances for the outside diameter are +8%/¥5%.
PART 75—MANDATORY SAFETY
STANDARDS—UNDERGROUND COAL
MINES
4. The authority citation for Part 75
continues to read as follows:
■
Authority: 30 U.S.C. 811.
5. Add §§ 75.823 through 75.834 to
subpart I, to read as follows:
■
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§ 75.823
Scope.
Sections 75.823 through 75.834 of this
part are electrical safety standards
applicable to 2,400 volt continuous
mining machines and circuits. A
‘‘qualified person’’ as used in these
sections means a person meeting the
requirements of § 75.153. Other
standards in 30 CFR apply to these
circuits and equipment where
appropriate.
§ 75.824
Electrical protection.
(a) Trailing cable protection. The
trailing cable extending to the highvoltage continuous mining machine
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must be protected by a circuitinterrupting device of adequate
interrupting capacity and voltage that
provides short-circuit, overload, groundfault, and under-voltage protection as
follows:
(1) Short-circuit protection.
(i) The current setting of the device
must be the setting specified in the
approval documentation or 75 percent
of the minimum available phase-tophase short-circuit current, whichever is
less; and
(ii) The time-delay setting must not
exceed 0.050 seconds.
(2) Ground-fault protection.
(i) Neutral grounding resistors must
limit the ground-fault current to no
more than 0.5 ampere.
(ii) Ground-fault devices must cause
de-energization of the circuit extending
to the continuous mining machine at
not more than 0.125 ampere. The timedelay of the device must not exceed
0.050 seconds.
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(iii) Look-ahead circuits must detect a
ground-fault condition and prevent the
circuit-interrupting device from closing
as long as the ground-fault condition
exists.
(iv) Backup ground-fault devices must
cause de-energization of the circuit
extending to the continuous mining
machine at not more than 40 percent of
the voltage developed across the neutral
grounding resistor when a ground fault
occurs with the neutral grounding
resistor open. The time-delay setting of
the backup device must not exceed 0.25
seconds.
(v) Thermal devices must detect a
sustained ground-fault current in the
neutral grounding resistor and must deenergize the incoming power. The
device must operate at either 50 percent
of the maximum temperature rise of the
neutral grounding resistor or 302° F
(150° C), whichever is less. Thermal
protection must not be dependent on
control power and may consist of a
current transformer and over-current
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relay in the neutral grounding resistor
circuit.
(vi) A single window-type current
transformer that encircles all threephase conductors must be used to
activate the ground-fault device
protecting the continuous mining
machine. Equipment grounding
conductors must not pass through the
current transformer.
(vii) A test circuit for the ground-fault
device must be provided. The test
circuit must inject no more than 50
percent of the current rating of the
neutral grounding resistor through the
current transformer. When the test
circuit is activated, the circuitinterrupting device must open.
(3) Under-voltage protection. The
under-voltage device must operate on a
loss of voltage, de-energize the circuit,
and prevent the equipment from
automatically restarting.
(b) Re-closing. Circuit-interrupting
devices must not re-close automatically.
(c) Onboard Power Circuits. When a
grounded-phase indicator light circuit is
used and it indicates a grounded-phase
fault, the following corrective actions
must be taken:
(1) The machine must be moved
immediately to a location with a
properly supported roof; and
(2) The grounded-phase condition
must be located and corrected prior to
placing the continuous mining machine
back into operation.
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§ 75.825
Power centers.
(a) Main disconnecting switch. The
power center supplying high voltage
power to the continuous mining
machine must be equipped with a main
disconnecting switch that, when in the
open position, de-energizes input to all
power transformers.
(b) Trailing cable disconnecting
device. In addition to the main
disconnecting switch required in
paragraph (a) of this section, the power
center must be equipped with a
disconnecting device for each circuit
that supplies power to a high-voltage
continuous mining machine. A
disconnecting device is defined as a
disconnecting switch or a cable coupler.
(c) Disconnecting switches. Each
disconnecting switch must be labeled to
clearly identify the circuit it
disconnects, and be designed and
installed as follows:
(1) Rated for the maximum phase-tophase voltage of the circuit;
(2) Rated for the full-load current of
the circuit that is supplied power
through the device.
(3) Allow for visual observation,
without removing any covers, to verify
that the contacts are open;
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(4) Ground all power conductors on
the load side when the switch is in the
‘‘open and grounded’’ position;
(5) Can only be locked out in the
‘‘open and grounded’’ position; and
(6) Safely interrupts the full-load
current of the circuit or causes the
current to be interrupted automatically
before the disconnecting switch opens.
(d) Barriers and covers. All
compartments that provide access to
high-voltage circuits must have barriers
and/or covers to prevent miners from
contacting energized high-voltage
circuits.
(e) Main disconnecting switch and
control circuit interlocking. The control
circuit must be interlocked with the
main disconnecting switch in the power
center so that:
(1) When the main disconnecting
switch is in the ‘‘open’’ position, the
control circuit can only be powered
through an auxiliary switch in the ‘‘test’’
position; and
(2) When the main disconnecting
switch is in the ‘‘closed’’ position, the
control circuit can only be powered
through an auxiliary switch in the
‘‘normal’’ position.
(f) Interlocks. Each cover or removable
barrier providing access to high-voltage
circuits must be equipped with at least
two interlock switches. Except when the
auxiliary switch is on the ‘‘test’’ position,
removal of any cover or barrier that
exposes energized high-voltage circuits
must cause the interlock switches to
automatically de-energize the incoming
circuit to the power center.
(g) Emergency stop switch. The power
center must be equipped with an
externally accessible emergency stop
switch hard-wired into the incoming
ground-wire monitor circuit that deenergizes the incoming high-voltage in
the event of an emergency.
(h) Grounding stick. The power center
must be equipped with a grounding
stick to be used prior to performing
electrical work to assure that highvoltage capacitors are discharged and
circuits are de-energized. The power
center must have a label readily
identifying the location of the grounding
stick. The grounding stick must be
stored in a dry location.
(i) Caution label. All compartments
providing access to energized highvoltage conductors and parts must
display a caution label to warn miners
against entering the compartments
before de-energizing incoming highvoltage circuits.
§ 75.826
High-voltage trailing cables.
High-voltage trailing cables must:
(a) Meet existing trailing cable
requirements and the approval
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requirements of the high-voltage
continuous mining machine; and
(b) Meet existing ground-check
conductor requirements (§ 75.804) or
have a stranded center ground-check
conductor not smaller than a No. 16
A.W.G.
§ 75.827
Guarding of trailing cables.
(a) Guarding.
(1) The high-voltage cable must be
guarded in the following locations:
(i) From the power center cable
coupler for a distance of 10 feet inby the
power center;
(ii) From the entrance gland for a
distance of 10 feet outby the last strain
clamp on the continuous mining
machine; and,
(iii) At any location where the cable
could be damaged by moving
equipment.
(2) Guarding must be constructed
using nonconductive flame-resistant
material or grounded metal.
(b) Suspended cables and cable
crossovers. When equipment must cross
any portion of the cable, the cable must
be either:
(1) Suspended from the mine roof; or
(2) Protected by a cable crossover
having the following specifications:
(i) A minimum length of 33 inches;
(ii) A minimum width of 17 inches;
(iii) A minimum height of 3 inches;
(iv) A minimum cable placement area
of two and one half-inches (21⁄2″) high
by four and one-quarter inches (41⁄4″)
wide;
(v) Made of nonconductive material;
(vi) Made of material with a
distinctive color. The color black must
not be used; and
(vii) Made of material that has a
minimum compressive strength of 6,400
pounds per square inch (psi).
§ 75.828
Trailing cable pulling.
The trailing cable must be deenergized prior to being pulled by any
equipment other than the continuous
mining machine. The cable
manufacturer’s recommended pulling
procedures must be followed when
pulling the trailing cable with
equipment other than the continuous
mining machine.
§ 75.829 Tramming continuous mining
machines in and out of the mine and from
section to section.
(a) Conditions of use. Tramming the
continuous mining machine in and out
of the mine and from section to section
must be done in accordance with
movement requirements of high-voltage
power centers and portable transformers
(§ 75.812) and as follows:
(1) The power source must not be
located in areas where permissible
equipment is required;
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17551
(iii) The step-up transformer
enclosure must be—
(A) Securely mounted to minimize
vibration on:
(1) The continuous mining machine;
or
(2) A sled/cart that must be connected
to the continuous mining machine by a
tow-bar and be in close proximity to the
mining machine.
(B) Grounded as follows:
(1) Connected to the incoming ground
conductor of the low- or mediumvoltage trailing cable;
(2) Bonded by a No. 1/0 A.W.G. or
larger external grounding conductor to
the continuous mining machine frame;
and
(3) Bonded by a No. 1/0 A.W.G. or
larger external grounding conductor to
the metallic shell of each cable coupler.
(C) Equipped with:
(1) At least two interlock switches for
each of the enclosure covers; and
(2) An external emergency stop switch
to remove input power to the step-up
transformer.
§ 75.830
cables.
metallic shielding, and the outer
jacket(s).
(2) Repair means to fix damage to any
component of the cable other than the
conductor.
(3) Splices and repairs to high-voltage
trailing cables must be made:
(i) Only by a qualified person trained
in the proper methods of splicing and
repairing high-voltage trailing cables;
(ii) In a workman-like manner;
(iii) In accordance with § 75.810; and
(iv) Using only MSHA-approved highvoltage kits that include instructions for
outer-jacket repairs and splices.
Splicing and repair of trailing
(a) Splices and repairs.
(1) Splicing means the mechanical
joining of one or more severed
conductors in a single length of a cable
including the replacement of:
Insulation, semi-conductive tape,
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ER06AP10.003
(c) Power sources. In addition to the
power center specified in § 75.825, the
following power sources may be used to
tram the continuous mining machine.
(1) Medium-voltage power source. A
medium-voltage power source is a
source that supplies 995 volts through a
trailing cable (See Figure 1 of this
section) to the continuous mining
machine. The medium-voltage power
source must—
(i) Not be used to back-feed the highvoltage circuits of the continuous
mining machine; and
(ii) Meet all applicable requirements
for medium-voltage circuits in 30 CFR
75.
ER06AP10.002
monitor test circuits of the power
sources specified in paragraph (c) of this
section to assure that the corresponding
circuit-interrupting device opens the
circuit. Corrective actions and
recordkeeping resulting from these tests
must be in accordance with §§ 75.832(f)
and (g).
(2) Where applicable, a person
designated by the mine operator must
activate the test circuit for the
grounded-phase detection circuit on the
continuous mining machine to assure
that the detection circuit is functioning
properly. Corrective actions resulting
from this test must be in accordance
with § 75.832(f).
(2) Step-up transformer. A step-up
transformer is a transformer that steps
up the low or medium voltage to high
voltage (See Figure 2 in this section) and
must meet the following requirements:
(i) The trailing cable supplying low or
medium voltage to the step-up
transformer must meet the applicable
requirements of 30 CFR part 75;
(ii) The high-voltage circuit output of
the step-up transformer supplying
power to the continuous mining
machine must meet the applicable
provisions of § 75.824;
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(2) The continuous mining machine
must not be used for mining or cutting
purposes, unless a power center is used
in accordance with §§ 75.823 through
75.828 and §§ 75.830 through 75.833;
(3) Low-, medium-, and high-voltage
cables must comply with §§ 75.600–1,
75.907, and 75.826, as applicable; and
(4) The energized high-voltage cable
must be mechanically secured onboard
the continuous mining machine. This
provision applies only when using the
power sources specified in paragraphs
(c)(2) and (c)(3) of this section.
(b) Testing prior to tramming. Prior to
tramming the continuous mining
machine,
(1) A qualified person must activate
the ground-fault and ground-wire
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(b) Splicing limitations.
(1) Splicing of the high-voltage
trailing cable within 35 feet of the
continuous mining machine is
prohibited.
(2) Only four (4) splices will be
allowed at any one time for the portion
of the trailing cable that extends from
the continuous miner outby for a
distance of 300 feet.
§ 75.831 Electrical work; troubleshooting
and testing.
(a) Trailing cable and continuous
mining machine electrical work
procedures. Prior to performing
electrical work, other than
troubleshooting and testing, on the highvoltage trailing cable or the continuous
mining machine, a qualified person
must de-energize the power center and
follow procedures specified in
paragraph (1) or (2):
(1) If a trailing cable disconnecting
switch is provided:
(i) Open and ground the power
conductors, lock out and tag the
disconnecting switch; and
(ii) Lock out and tag the plug to the
power receptacle.
(2) If a trailing cable disconnecting
switch is not provided and a cable
coupler is used as a disconnecting
device:
(i) Remove the plug from the power
receptacle and connect it to the
grounding receptacle;
(ii) Lock out and tag the plug to the
grounding receptacle; and
(iii) Place a dust cover over the power
receptacle.
(b) Troubleshooting and testing the
trailing cable. During troubleshooting
and testing, the de-energized highvoltage cable may be disconnected from
the power center only for that period of
time necessary to locate the defective
condition. Prior to troubleshooting and
testing trailing cables, a qualified person
must perform the following:
(1) If a trailing cable disconnecting
switch is provided:
(i) Open and ground power
conductors and lock out and tag the
disconnecting switch;
(ii) Disconnect the plug from the
power receptacle;
(iii) Lock out and tag the plug; and
(iv) Place a dust cover over the power
receptacle.
(2) If a trailing cable disconnecting
switch is not provided and a cable
coupler is used as a disconnecting
device:
(i) Remove the plug from the power
receptacle and connect it to the
grounding receptacle to ground the
power conductors;
(ii) Remove the plug from the
grounding receptacle and install a lock
and tag on the plug; and
(iii) Place a dust cover over the power
receptacle.
(c) Troubleshooting and testing
limitations. Troubleshooting and testing
energized circuits must be performed
only:
(1) On low- and medium-voltage
circuits;
(2) When the purpose of
troubleshooting and testing is to
determine voltages and currents;
(3) By qualified persons; and
(4) When using protective gloves in
accordance with the following table:
Type of glove required
Greater than 120 volts (nominal) (not intrinsically safe) ..........................
40 volts to 120 volts (nominal) (both intrinsically safe and non-intrinsically safe).
Greater than 120 volts (nominal) (intrinsically safe) ................................
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Circuit voltage
Rubber insulating gloves with leather protectors.
Either rubber insulating gloves with leather protectors or dry work
gloves.
Either rubber insulating gloves with leather protectors or dry work
gloves.
(d) Power center electrical work
procedures. Before any work is
performed inside any compartment of
the power center, except for
troubleshooting and testing energized
circuits as specified in paragraph (c) of
this section, a qualified person must:
(1) De-energize affected circuits;
(2) Open the corresponding
disconnecting switch, lock it out, and
tag it to assure the circuit is isolated;
(3) Visually verify that the contacts of
the disconnecting switch are open and
grounded; and
(4) Discharge all high-voltage
capacitors and circuits.
(e) Locking out and tagging
responsibilities.
(1) When more than one qualified
person is performing electrical work,
including troubleshooting and testing,
each person must install an individual
lock and tag. Each lock and tag must be
removed only by the persons who
installed them.
(2) If the person who installed the
lock and tag is unavailable, the lock and
tag may be removed by a person
authorized by the operator, provided
that:
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(i) The authorized person is a
qualified person; and
(ii) The mine operator assures that the
person who installed the lock and tag is
aware that the lock and tag have been
removed.
§ 75.832 Frequency of examinations;
recordkeeping.
(a) Continuous mining machine
examination. At least once every 7 days,
a qualified person must examine each
high-voltage continuous mining
machine to verify that electrical
protection, equipment grounding,
permissibility, cable insulation, and
control devices are properly installed
and maintained.
(b) Ground-fault test circuit. At least
once every 7 days, and prior to
tramming the high-voltage continuous
mining machine, a qualified person
must activate the ground-fault test
circuit to verify that it will cause the
corresponding circuit-interrupting
device to open.
(c) Ground-wire monitor test. At least
once every 7 days, and prior to
tramming the high-voltage continuous
mining machine, a qualified person
must examine and test each high-voltage
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continuous mining machine groundwire monitor circuit to verify that it will
cause the corresponding circuitinterrupting device to open.
(d) Trailing cable inspections.
(1) Once each day during the shift that
the continuous mining machine is first
energized, a qualified person must deenergize and inspect the entire length of
the high-voltage trailing cable from the
power center to the continuous mining
machine. The inspection must include
examination of the outer jacket repairs
and splices for damage, and assure
guarding is provided where required.
(2) At the beginning of each shift that
the continuous mining machine is
energized, a person designated by the
mine operator must de-energize and
visually inspect the high-voltage trailing
cable for damage to the outer jacket.
This inspection must be conducted from
the continuous mining machine to the
following locations:
(i) The last open crosscut;
(ii) Within 150 feet of the working
place during retreat or second mining;
or
(iii) Up to 150 feet from the
continuous mining machine when the
machine is used in outby areas.
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(e) Grounded-phase detection test.
When a grounded-phase test circuit is
provided on a high-voltage continuous
mining machine, a person designated by
the mine operator must activate the test
circuit at the beginning of each
production shift to assure that the
detection circuit is functioning
properly.
(f) Corrective action. When
examinations or tests of equipment
reveal a risk of fire, electrical shock,
ignition, or operational hazard, the
equipment must be immediately
removed from service or repaired.
(g) Record of tests.
(1) At the completion of examinations
and tests required under paragraphs (a),
(b), and (c) of this section, the person
conducting the examinations and tests
must:
(i) Certify by signature and date that
the examinations and tests have been
conducted.
(ii) Make a record of any unsafe
condition found.
(2) Any corrective action(s) must be
recorded by the person taking the
corrective action.
(3) The record must be countersigned
by the mine foreman or equivalent mine
official by the end of the mine foreman’s
or the equivalent mine official’s next
regularly scheduled working shift.
(4) Records must be maintained in a
secure book that is not susceptible to
alteration or electronically in a
computer system so as to be secure and
not susceptible to alteration.
(5) Certifications and records must be
kept for at least 1 year and must be
made available for inspection by
authorized representatives of the
Secretary and representatives of miners.
§ 75.833
cables.
Handling high-voltage trailing
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(a) Cable handling.
(1) Miners must not handle energized
trailing cables unless they are wearing
high-voltage insulating gloves, which
include the rubber gloves and leather
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outer protector gloves, or are using
insulated cable handling tools that meet
the requirements of paragraph (c) or (d)
of this section.
(2) Miners must not handle energized
high-voltage cables with any parts of
their bodies except by hand in
accordance with paragraph (1) above.
(b) Availability. Each mine operator
must make high-voltage insulating
gloves or insulated cable handling tools
available to miners handling energized
high-voltage trailing cables.
(c) High-voltage insulating gloves.
High-voltage insulating gloves must
meet the following requirements:
(1) The rubber gloves must be
designed and maintained to have a
voltage rating of at least Class 1 (7,500
volts) and tested every 30 days in
accordance with publication ASTM
F496–02a, ‘‘Standard Specification for
In-Service Care of Insulating Gloves and
Sleeves’’ (2002). The Director of the
Federal Register approved this
incorporation by reference in
accordance with 5 U.S.C. 522(a) and 1
CFR part 51. ASTM F496–02a may be
obtained from the American Society for
Testing and Materials, 100 Barr Harbor
Drive, West Conshohocken,
Pennsylvania 19428–2959, call 610–
832–9500 or go to https://astm.org.
ASTM F496–02a is available for
inspection at any MSHA Coal Mine
Safety and Health District office, at the
MSHA Office of Standards, Regulations,
and Variances, 1100 Wilson Boulevard,
Room 2350, Arlington, VA 22209–3939,
202–693–9440, or at the National
Archives and Records Administration
(NARA). For information on the
availability of this material at NARA,
call 202–741–6030, or go to: https://
www.archives.gov/federal_register/
code_of_federal_regulations/
ibr_locations.html.
(2) The rubber glove portion must be
air-tested at the beginning of each shift
to assure its effectiveness.
(3) Both the leather protector and
rubber insulating gloves must be
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17553
visually examined before each use for
signs of damage or defects.
(4) Damaged rubber gloves must be
removed from the underground area of
the mine or destroyed. Leather
protectors must be maintained in good
condition or replaced.
(d) Insulated cable handling tools.
Insulated cable handling tools must be:
(1) Rated and properly maintained to
withstand at least 7,500 volts;
(2) Designed and manufactured for
cable handling;
(3) Visually examined before each use
for signs of damage or defects; and
(4) Removed from the underground
area of the mine or destroyed if
damaged or defective.
§ 75.834
Training.
In addition to existing part 48 task
training, hazard training, training for
qualified persons under existing
§ 75.153, and annual refresher training,
the following specialized training shall
be provided and specified in the part 48
plan:
(a) Training for miners who perform
maintenance on high-voltage
continuous mining machines in highvoltage safety, testing, and repair and
maintenance procedures.
(b) Training for personnel who work
in the vicinity of high-voltage
continuous mining machines in safety
procedures and precautions for moving
the high-voltage machines or the trailing
cables.
■ 6. Amend § 75.1002 by adding
paragraph (b)(5) to read as follows:
§ 75.1002 Installation of electric equipment
and conductors; permissibility.
*
*
*
*
*
(b) * * *
(5) Shielded high-voltage cables
supplying power to permissible
continuous mining machines.
[FR Doc. 2010–7309 Filed 4–5–10; 8:45 am]
BILLING CODE 4510–13–P
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06APR3
Agencies
[Federal Register Volume 75, Number 65 (Tuesday, April 6, 2010)]
[Rules and Regulations]
[Pages 17529-17553]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 2010-7309]
-----------------------------------------------------------------------
DEPARTMENT OF LABOR
Mine Safety and Health Administration
30 CFR Parts 18 and 75
RIN 1219-AB34
High-Voltage Continuous Mining Machine Standard for Underground
Coal Mines
AGENCY: Mine Safety and Health Administration, Labor.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: This final rule revises the Mine Safety and Health
Administration's (MSHA's) electrical safety standards for the
installation, use, and maintenance of high-voltage continuous mining
machines in underground coal mines. It also revises MSHA's design
requirements for approval of these mining machines. The final rule will
allow mine operators to use high-voltage continuous mining machines
with enhanced safety protection against fires, explosions, and shock
hazards and will facilitate the use of advanced equipment designs.
DATES: The final rule is effective on June 7, 2010. The incorporation
by reference in this rule is approved by the Director of the Federal
Register as of June 7, 2010.
FOR FURTHER INFORMATION CONTACT: Patricia W. Silvey, Director, Office
of Standards, Regulations, and Variances, MSHA, 1100 Wilson Boulevard,
Room 2350, Arlington, Virginia 22209-3939. Ms. Silvey can be reached at
silvey.patricia@dol.gov (e-mail), 202-693-9440 (voice), or 202-693-9441
(facsimile). (These are not toll-free numbers.)
SUPPLEMENTARY INFORMATION: The outline of this final rule is as
follows:
I. Introduction
A. Background
B. Petition for Modification (PFM) Requirements in the Final
Rule
II. Discussion of the Final Rule
A. General Discussion--Part 18--Electric Motor-Driven Mine
Equipment and Accessories
B. General Discussion--Part 75--Mandatory Safety Standards--
Underground Coal Mines
III. Section-by-Section Analysis
A. Part 18--Electric Motor-Driven Mine Equipment and Accessories
B. Part 75--Mandatory Safety Standards--Underground Coal Mines
IV. Executive Order 12866: Regulatory Planning and Review
A. Population at Risk
B. Benefits
C. Compliance Costs
V. Feasibility
A. Technological Feasibility
B. Economic Feasibility
VI. Regulatory Flexibility Act (RFA) and Small Business Regulatory
Enforcement Fairness Act (SBREFA)
A. Definition of a Small Mine
B. Factual Basis for Certification
VII. Paperwork Reduction Act of 1995
A. Elimination of Burden Hours
B. Annual Burden Hours
C. Details
VIII. Other Regulatory Considerations
A. The Unfunded Mandates Reform Act of 1995
B. Executive Order 13132: Federalism
C. The Treasury and General Government Appropriations Act of
1999: Assessment of Federal Regulations and Policies on Families
D. Executive Order 12630: Government Actions and Interference
With Constitutionally Protected Property Rights
E. Executive Order 12988: Civil Justice Reform
F. Executive Order 13045: Protection of Children From
Environmental Health Risks and Safety Risks
G. Executive Order 13175: Consultation and Coordination With
Indian Tribal Governments
H. Executive Order 13211: Actions Concerning Regulations That
Significantly Affect Energy Supply, Distribution, or Use
[[Page 17530]]
I. Introduction
A. Background
Horsepower for electrical equipment in mines has increased over the
years. The voltages required to operate this equipment have also
increased to accommodate the design of safe, practical, and efficient
equipment. Because of the industry's need for higher voltages and the
marked improvement in the design and manufacturing technology of high-
voltage components, MSHA has established requirements for use of high-
voltage electrical equipment such as longwall systems. This rule
establishes additional requirements to address the use and approval of
high-voltage continuous mining machines. These additional requirements
preserve safety and health protections for miners.
MSHA's existing standards do not allow the use of high-voltage
continuous mining machines because high-voltage mining machines were
not available when the standards were developed. MSHA has granted 52
Petitions for Modification (PFMs) since 1997 to allow mine operators to
use this equipment. In granting the PFMs, MSHA determined that the
methods the mine operator proposed to follow when using the high-
voltage equipment would at all times guarantee no less than the same
measure of protection afforded the miners by the existing standards.
On July 16, 2004, MSHA published a proposal (69 FR 42812) to
establish design requirements in part 18 for approval of high-voltage
continuous mining machines operating in production areas of underground
mines. The proposal also included new requirements in part 75 for the
installation, use, and maintenance of high-voltage continuous mining
machines in underground coal mines.
In the proposal, MSHA announced that it would hold four public
hearings in September 2004, and would allow comments through October
14, 2004. However, on August 23, 2004, MSHA published a notice changing
the public hearing dates to November 2004 and extending the comment
period to December 10, 2004 (69 FR 51787). Based on the review of all
comments and testimony, MSHA re-proposed provisions related to the
types of trailing cables that could be used with high-voltage
continuous mining machines and the types of cable handling equipment
that must be used when handling energized high-voltage trailing cables
(71 FR 15359, March 28, 2006). In developing the final rule, MSHA
considered the comments, hearing testimony, and granted PFMs.
B. Petition for Modification Requirements in the Final Rule
The final rule includes most of the requirements that were in the
granted PFMs. In each instance where a PFM requirement was not included
in the rule, MSHA has addressed the Agency's rationale in the section-
by-section analysis of the preamble.
This final rule supersedes all PFMs granted prior to the effective
date, and eliminates the need for mine operators to file for a PFM to
use high-voltage continuous mining machines with voltage up to 2,400
volts.
II. Discussion of the Final Rule
A. General Discussion--Part 18--Electric Motor-Driven Mine Equipment
and Accessories
The final rule addresses design requirements for approval of high-
voltage continuous mining machines. The rule is intended to prevent the
following hazards:
(1) High-voltage arcing;
(2) Ignition of a methane-air mixture surrounding the machine if an
arc or methane explosion occurs within the explosion-proof enclosure;
(3) Enclosure failure from an increased pressure rise if an arc or
methane explosion occurs within the explosion-proof enclosure; and
(4) Electrical shock hazards to miners when working with or around
high-voltage equipment.
One commenter stated that the proposal did not provide the same
level of safety that some of the granted PFMs provided. This commenter
expressed concern that MSHA was trying to issue a one-size-fits-all
regulation while mine-specific PFMs better assure safety. MSHA does not
believe that the final rule represents a generic approach or
compromises safety. MSHA reviewed all provisions contained in granted
PFMs and the final rule includes most of the provisions. However, in
some cases, the Agency revised the language in the PFMs to allow more
flexibility for mine specific conditions. The Agency explained at the
public hearing that Part 18 covers this commenter's examples and should
eliminate the concerns. Additionally, the final rule incorporates
additional safety measures such as short-circuit, under-voltage,
sensitive ground-fault protection, a look-ahead circuit, cable handling
methods, and cable inspection procedures that would assure the same
level of safety as the granted PFMs.
This final rule provides a mining environment as safe as the
existing environment and facilitates the use of advanced equipment
designs.
B. General Discussion--Part 75--Mandatory Safety Standards--Underground
Coal Mines
This final rule revises 30 CFR Part 75 to establish mandatory
electrical safety standards for the proper installation of high-voltage
continuous mining machines, electrical and mechanical protection of the
equipment, handling of trailing cables, and procedures for performing
electrical work. These safety standards include new provisions as well
as most of the provisions contained in granted PFMs.
There are 27 high-voltage continuous mining machines used in 8
underground coal mines that have been granted PFMs. Some of the
requirements in this final rule are not included in those PFMs.
Accordingly, mine operators with granted PFMs who wish to continue
using high-voltage continuous mining machines will be required to
comply with the additional requirements specified in this final rule.
These additional requirements include new testing and recordkeeping
requirements for tramming the machine in and out of the mine. In
addition, there may be other new provisions that mine operators must
adopt, such as following the cable manufacturers' recommended
procedures when pulling the trailing cable with equipment other than
the continuous mining machine (See Sec. 75.828).
The final rule also revises Sec. 75.1002 by adding paragraph
(b)(5) to allow the use of high-voltage continuous mining machines in
areas where permissible equipment is required.
III. Section-by-Section Analysis
A. Part 18--Electric Motor-Driven Mine Equipment and Accessories
Section 18.54 High-Voltage Continuous Mining Machines
Final Sec. 18.54(a) is derived from existing requirements for
high-voltage longwall mining systems and is similar to the proposal.
The final rule retains the proposed requirement that low- and medium-
voltage circuits in each motor-starter enclosure be separated from
high-voltage circuits by barriers, partitions, or covers. The purpose
of this provision is to protect persons from coming in contact with
energized high-voltage conductors or parts when testing and
troubleshooting low- and medium-voltage circuits.
Several commenters expressed concern over this proposal. They
indicated that in order to comply with the proposed provisions,
existing high-voltage continuous mining machines would need to be
retrofitted with
[[Page 17531]]
additional interlocked barriers and partitions to separate low- and
medium-voltage from high-voltage components and circuits. One commenter
stated that it is not the location of components that is the risk, but
rather the access to energized high-voltage components. The commenter
further stated that barriers, partitions, or the enclosure itself can
prevent access. The primary purpose of proposed paragraph (a) is to
prevent access to energized high-voltage components and circuits. In
the final rule, MSHA has revised the proposal to clarify its intent to
assure that existing equipment would not need retrofitting. The final
rule permits high-voltage and low- and medium-voltage components and
circuits in the same compartments if barriers are provided and covers
are arranged so that testing and troubleshooting can be performed
without exposing persons to any high-voltage conductors or parts. This
change allows for flexibility in design and does not reduce safety for
miners.
Final paragraph (a), like the proposal, requires barriers and
partitions to be constructed of grounded metal or nonconductive
insulating board.
One commenter expressed a preference for using barriers made of
insulating boards rather than grounded metal, but stated that either is
acceptable. MSHA agrees that use of either material would meet the
requirements of final paragraph (a).
Final paragraph (b) requires that each removable cover, barrier, or
partition of a motor-starter enclosure that provides access to high-
voltage components be provided with at least two interlock switches
that automatically de-energize the high-voltage components when the
cover, barrier, or partition is removed.
A commenter expressed concern with the proposed requirement for
interlock switches on all barriers, partitions, and covers. The
commenter requested that MSHA not require interlock switches except
when the cover, barrier, or partition provides access to energized
high-voltage circuits or parts.
MSHA did not intend to require interlock switches on all barriers,
partitions, and covers and has clarified the language in the final rule
to require interlock switches only when there is direct access to high-
voltage circuits. Interlock switches protect miners from shock hazards
by de-energizing high-voltage circuits when barriers, partitions, or
covers are removed.
Final paragraph (c), like the proposal, requires that circuit-
interrupting devices be designed and installed to prevent automatic re-
closure to protect miners from electrical shocks, fires, explosions,
and unintentional machine movement. For example, a roof-collapse or
equipment insulation failure can result in short-circuit or ground-
fault condition. This could result in the automatic re-closing of the
circuit-interrupting device and pose a hazard to miners. MSHA received
no comments on this proposal.
Final paragraph (d), like the proposal, includes requirements for
the grounding of the electrostatic shield for high-voltage transformers
supplying control voltages on continuous mining machines.
Final paragraph (d)(1), like the proposal, requires that the
nominal control voltage not exceed 120 volts line-to-line. Limiting the
control voltages to 120 volts line-to-line reduces the potential for
electrocution of miners. This provision is consistent with granted
PFMs. MSHA received no comments on this proposal.
Final paragraph (d)(2), like the proposal, requires that control
transformers with high-voltage primary windings in each high-voltage
motor-starter enclosure, or that supply control power to multiple
motor-starter enclosures, have an electrostatic (Faraday) shield
installed between the primary and secondary windings. The purpose of
the electrostatic shield is to isolate the high-voltage from lower-
voltage circuit. This protects miners from high-voltage shocks should a
fault develop between the primary and secondary windings. Electrostatic
shielding also prevents transients (sudden short-term changes in
voltage and current) occurring on the primary circuit from being
transferred to the secondary circuit. These transients can damage
equipment and create the risk of a fire and electrical shock.
Final paragraphs (d)(2)(i) and (d)(2)(ii) address requirements for
grounding the electrostatic shield. If the transformer has an external
grounding terminal, paragraph (d)(2)(i) requires the shield to be
connected from the grounding terminal to the equipment ground by a
minimum of a No. 12 American Wire Gauge (A.W.G.) grounding conductor.
This requirement will assure proper current carrying capacity and
mechanical strength of the grounding conductor.
If the transformer does not have an external terminal, paragraph
(d)(2)(ii) requires that the electrostatic shield be connected to the
transformer frame by an internal conductor. This conductor, generally
installed when the transformer is manufactured, is considered an
extension of the shield and therefore may be smaller than a No. 12
A.W.G. In this case, bolting the transformer frame to the equipment
enclosure will provide the required path to ground, as long as an
effective low impedance electrical connection is maintained. MSHA
received no comments on these proposals.
Final paragraph (e), like the proposal, addresses requirements for
indicator light circuits. Final paragraph (e)(1) requires a grounded-
phase indicator light on any ungrounded, three-phase power circuit
onboard the machine to alert the machine operator when a grounded-phase
condition occurs. Ungrounded circuits include high-voltage transformers
that power low- and medium-voltage circuits. The secondary windings of
these transformers are connected in an ungrounded configuration. With
ungrounded systems, the capacitive coupling between each phase
conductor and ground can subject the ungrounded system to dangerous
over-voltages resulting from intermittent ground faults. If a second
phase is grounded, a short-circuit condition will occur and cause
arcing between components. This could result in a methane-air
explosion, cause failure of the enclosure, and expose miners to
electrical shock. MSHA received a number of comments on this proposal.
Some commenters stated that a grounded phase indicator light should
be required on all high-voltage continuous mining machines. MSHA does
not agree. This requirement is unnecessary when the three-phase power
circuits onboard are grounded because the circuits are protected with
ground-fault devices that automatically trip the circuit breaker at the
power center. Currently, all 2,400-volt continuous mining machines have
grounded-phase indicator light circuits because they have ungrounded
power circuits onboard.
Several commenters stated that lower voltage continuous mining
machines and high-voltage shearing machines are not required to have a
grounded-phase indicator light circuit and have operated many years
without incident. They further stated that grounded-phase indictor
light circuits are unnecessary and create a shock hazard for those who
perform maintenance on the machine.
In response, MSHA notes that lower voltage continuous mining
machines and high-voltage shearing machines are designed differently
from high-voltage continuous mining machines. Explosion-proof
enclosures onboard low- and medium-voltage continuous mining machines
and explosion-proof enclosures for high-voltage shearing machines are
designed and tested to withstand arcing faults within the enclosure. On
a high-voltage continuous
[[Page 17532]]
mining machine, however, only explosion-proof enclosures containing
high-voltage switchgear are designed and tested to withstand internal
arc faults. High-voltage continuous mining machines also have
explosion-proof enclosures that do not contain high-voltage switchgear.
These enclosures are not designed and tested to withstand high-energy
arcing faults. Therefore, to prevent ignition hazards, the final rule
requires indicator light circuits to assure that arcing does not occur
and injure miners. Additionally, maintenance personnel are not exposed
to shock hazards if they follow the troubleshooting and testing
procedures specified in this final rule. MSHA believes that a greater
hazard exists when a grounded-phase condition goes undetected.
Final paragraph (e)(2), like the proposal, requires that the
indicator light be installed so that the machine operator can readily
observe it from any location where the continuous mining machine is
normally operated. MSHA received no comments on this proposal.
Final paragraph (e)(3), like the proposal, requires that the
onboard ungrounded, three-phase power circuit have a test circuit for
the grounded-phase indicator light circuit. It also requires that the
test circuit be designed so that it can be activated without removing
any enclosure covers and without creating a double-phase-to-ground
fault. This requirement will assure proper operation of the indicator
light circuit and that personnel conducting the test are not exposed to
any hazard. MSHA received no comments on this proposal.
Final paragraph (f) addresses the current carrying capacity,
outside diameter, and the physical properties of high-voltage trailing
cables. Unlike the proposal, the final rule does not incorporate by
reference the Insulated Cable Engineer's Standards (ICEA) S-75-381/
National Electrical Manufacturer's Association (NEMA) Standard, NEMA WC
58-1997, but rather includes a table for the outside diameters and
ampacity ratings for high-voltage trailing cables. This table is
referenced as Table 10 in Appendix I of 30 CFR Part 18, and is
consistent with tables contained in the ICEA S-75-381/NEMA WC 58-1997.
The purpose of the table is to standardize the ampacity and outer
diameter of cables to ensure the interchangeability of trailing cables
provided by different manufacturers.
A commenter expressed concern that proposed paragraph (f) did not
specifically limit trailing cable length. Existing Sec. 18.35(a)(5)
specifies the maximum allowable lengths for trailing cables used to
conduct electrical energy to production equipment, including continuous
mining machines. For this reason, the Agency does not believe that it
needs to limit trailing cable length in this provision.
Final paragraph (f)(1), like the proposal, requires that trailing
cables be constructed to include 100 percent semi-conductive tape
shielding over each insulated power conductor. Final paragraph (f)(2)
requires a grounded metallic braid shielding over each power conductor.
The combination of semi-conductive tape and grounded metallic shielding
around each power conductor provides symmetrical distribution of
voltage stresses on the conductor insulation. Shielding also prevents
transients on power systems. These provisions protect miners from shock
and electrocution. MSHA received no comments on these proposals.
Final paragraph (f)(3) requires that the cable include either a
ground-check conductor not smaller than a No. 10 A.W.G., or a center
ground-check conductor not smaller than a No. 16 A.W.G. stranded
conductor. The term ``stranded'' has been added in the final rule to
describe the No. 16 A.W.G. ground-check conductor for accuracy. The
ground-check conductor is either located in the outer interstice of a
trailing cable along with the grounding conductors or in the center of
the trailing cable. Cables designed with a No. 16 A.W.G. center ground-
check conductor have been successfully used in high-voltage longwall
applications for several years.
A commenter indicated that the reference in the proposed preamble
to the No. 16 A.W.G. ``stranded'' conductor describing the center
ground-check conductor is technically incorrect, and suggested
``special annular stranded with extensibility.'' MSHA does not agree.
Cable manufacturers and ICEA/NEMA standards reference the center
ground-check conductor as ``stranded.'' The terminology suggested by
the commenter is a description of the quality of the No. 16 A.W.G.
ground-check conductor and is consistent with the cable designs
specified in the ICEA/NEMA standard.
Final paragraph (f)(4), like the re-proposal, addresses the design
and construction of high-voltage trailing cable jackets. MSHA received
several comments on the proposal.
Some commenters suggested that the final rule allow single-jacketed
cables made of thermoplastic polyurethane (TPU) because of its high
tensile strength and resistance to abrasion and tear. A commenter
stated that the minimum tensile strengths for the single-jacketed and
double-jacketed cables are 5,000 and 2,400 pounds per square inch,
respectively; and tear strengths are 120 and 40 pounds per inch,
respectively. The commenter also stated that the TPU material can be
made in a color other than black, that TPU-jacketed trailing cables
have been in use in the mining industry for 11 or 12 years, and that
they have been used successfully on mining equipment such as shearing
machines and medium-voltage continuous mining machines.
Others stated that at least one granted PFM permitted the use of a
TPU jacket as an alternative to the double-jacket requirement on two
high-voltage continuous mining machines and on shuttle cars for over
two years without any problems.
Based on the comments, MSHA re-proposed paragraph (f)(4) to allow
the option of using either a double-jacketed or a single-jacketed
cable. The final rule contains requirements for both types of trailing
cables.
Final paragraph (f)(4)(i) requires that a double-jacketed cable, if
used, consist of two reinforced layers of jacket material, with the
inner layer a distinctive color from the outer layer. It also requires
that black not be used for either layer. If used, a double-jacketed
cable must have tear strength of more than 40 pounds per inch thickness
and a tensile strength of more than 2,400 pounds per square inch.
Final paragraph (f)(4)(ii) specifies the requirements for a single-
jacketed cable. If used, a single-jacketed cable must have tear
strength of more than 100 pounds per inch thickness and a tensile
strength of more than 4,000 pounds per square inch, and not be black in
color. The final rule specifies the minimum values for the tear and
tensile strength based on granted PFMs.
In the re-proposal, MSHA requested comments on the minimum tear and
tensile strength values for single-jacketed cables and received none.
Final paragraph (g), like the proposal, requires manufacturers to
provide safeguards against corona on all 4,160-volt circuits in
explosion-proof enclosures.
Corona is a luminous discharge that occurs around electric
conductors that are subject to high electric stresses. Corona can cause
premature breakdown of insulating materials in explosion-proof
enclosures onboard the high-voltage continuous mining machine. This
poses the risk of arcing and may result in explosion. Although corona
usually does not present a hazard until a voltage of 8,000 volts is
reached, safeguards should be taken at 4,160
[[Page 17533]]
volts, the maximum voltage permitted under Part 18. Safeguards include
using cables with a corona-resistant insulation such as ethylene
propylene to avoid small nicks or cuts in the cable insulation and to
minimize high-voltage transients. MSHA received no comments on this
proposal.
Final paragraph (h), like the proposal, requires limiting the
maximum explosion pressure rise within an enclosure to 0.83 times the
design pressure for any explosion-proof enclosure containing high-
voltage switchgear. The requirement protects miners against explosion
hazards that may arise from the effects of sustained high-voltage
arcing faults. Arcing faults may significantly contribute to a pressure
rise in an explosion-proof enclosure during an internal methane-air
explosion. A pressure rise above the design limit of the enclosure can
cause the explosion-proof enclosure to fail to contain the methane
explosion. MSHA received no comments on the proposal.
Final paragraph (i), like the proposal, prohibits high-voltage
electrical components located in explosion-proof enclosures from being
coplanar with a single-plane flame-arresting path. This provision
prevents the heat or flame from an arc or methane explosion in an
explosion-proof enclosure from igniting a methane-air mixture
surrounding the enclosure by preventing conductor material particles
from being expelled through the flame-arresting path. The possibility
of this occurring with multi-plane flame-arresting path surfaces is
non-existent because deflecting the path prevents ignitions by expelled
particles. MSHA received no comments on this proposal.
Final paragraph (j), like the proposal, requires that rigid
insulation between high-voltage terminals (phase-to-phase or phase-to-
ground) be designed with creepage distances in accordance with the
table specified in this section. The distances in the table provide
adequate isolation to prevent a phase-to-phase or phase-to-ground fault
that could cause a possible explosion. The required creepage distances
are based on the phase-to-phase use voltage and the Comparative
Tracking Index (CTI) of the insulation used. An appropriate method of
determining the CTI of the electrical insulating material is described
in the American Society for Testing and Materials Standard, ASTM D3638
``Standard Test Method for Comparative Tracking Index of Electrical
Insulating Materials.'' The creepage distances in the table are
consistent with most commercially available high-voltage components to
which this provision applies. MSHA received no comments on the
proposal.
Final paragraph (k), like the proposal, specifies minimum free
distances (MFDs) in motor-starter enclosures. If the MFDs are below the
values specified in the table, the enclosure could fail and cause an
explosion. MFDs are distances between the wall or cover of an enclosure
and uninsulated electrical conductors inside the enclosure. These MFDs
are established to prevent wall or cover damage that might result from
arcing.
Final paragraph (k)(1), like the proposal, requires that values not
specified in the table be calculated using a specific engineering
formula. This formula is based on existing longwall requirements. Final
paragraph (k)(2) requires that the MFD be increased by 1.5 inches for
4,160-volt systems and by 0.7 inches for 2,400-volt systems when the
adjacent wall area is the top of the enclosure. This increase in
distance is necessary to account for the thermal effects of arcing due
to heat rising within the enclosure. Final paragraph (k)(2) also
addresses the use of a steel shield in conjunction with an aluminum
wall or cover. Under these circumstances, the thickness of the steel
shield is used to determine the MFD. MSHA received no comments on the
proposal.
Final paragraph (l), like the proposal, addresses static pressure
testing of explosion-proof enclosures containing high-voltage
switchgear. Final paragraph (l)(1) requires that, prior to performing
the explosion tests, a static pressure test be performed on each
prototype design of an explosion-proof enclosure housing high-voltage
switchgear. It also establishes the static pressure testing and
performance requirements for explosion-proof enclosures housing the
high-voltage switchgear.
Final paragraph (l)(2) requires that every explosion-proof
enclosure containing high-voltage switchgear manufactured after the
prototype was tested undergo a static pressure test or follow an MSHA-
accepted quality assurance procedure covering inspection of the
enclosure. MSHA received no comments on this proposal.
B. Part 75--Mandatory Safety Standards--Underground Coal Mines
Section 75.823 High-Voltage Continuous Mining Machines; Scope
Final Sec. 75.823 describes the scope of this standard. The
standard addresses requirements for use of high-voltage continuous
mining machines of up to 2,400 volts in underground coal mines. Final
Sec. 75.823 also defines the term ``qualified person'' to mean a
person meeting the requirements specified in existing Sec. 75.153.
MSHA received no specific comments on this proposal. However,
several comments relating to machine voltage are relevant here. One
commenter agreed with the proposed rule which would have allowed
machines to operate at 4,160-volts. Other commenters opposed allowing
the voltage to exceed 2,400-volts, the limit in granted PFMs. They
stated that the industry has no experience with 4,160-volt continuous
mining machines and that these machines are more dangerous than 2,400-
volt machines.
The final rule limits the voltage of the continuous mining machines
to 2,400 volts because of the Agency's lack of experience with 4,160-
volt continuous mining machines in coal mines. Part 18, however, allows
for approval of equipment up to 4,160 volts. Mine operators seeking
MSHA approval to use 4,160-volt continuous mining machines would have
to file a petition for modification.
Section 75.824 Electrical Protection
Final Sec. 75.824 establishes the electrical protection
requirements for high-voltage continuous mining machines. Effective
electrical protection reduces the likelihood of ignitions, fires, and
electrical shocks. With the exception of (a)(2)(ii), this section is
based on granted PFMs. This section of the final rule is the same as
the proposed rule except that non-substantive changes have been made
for clarity.
Final paragraph (a) requires the use of an adequate circuit-
interrupting device capable of providing short-circuit, overload,
ground-fault, and under-voltage protection. The purpose of a circuit-
interrupting device is to interrupt the circuit in which it is used
without damage to itself when subjected to the maximum voltage and
current of the system. Short-circuit and overload protection prevent
damage to cables and motors that can result from arcing and
overheating. Ground-fault protection minimizes the risk of shock and
electrocution. Under-voltage protection prevents the unintentional
movement of equipment which can place miners at risk when power is lost
and then restored.
Final paragraph (a)(1)(i) specifies the current setting for a
short-circuit protective device. The device is required to be set at
the lower of: (1) The setting specified in the approval documentation,
or (2) 75 percent of the minimum available phase-to-phase
[[Page 17534]]
short-circuit current at the continuous mining machine.
The approval documentation specifies the maximum allowable setting
of the breaker required to protect the trailing cable. This setting
takes into consideration the cable size and length, and the motor
starting current. If 75 percent of the minimum available short-circuit
current is less than the setting specified in the approval, the breaker
setting will be based on that amount.
One commenter suggested that MSHA eliminate the phrase ``whichever
is less'' from the rule to allow the design of systems that could
utilize smaller cables and reduce injuries from handling cables. MSHA
does not agree with this commenter. If the size of the trailing cable
used is different than the cable size specified in the approval
documentation, the machine would not be permissible. Furthermore,
eliminating the words ``whichever is less,'' would allow the mine
operator to set the circuit-interrupting device at a value that may
cause it not to trip. For example, if the mine operator chooses to set
the circuit-interrupting device at 1,200 amps as required in the
approval, and 75 percent of the minimum available short-circuit current
is only 750 amps, the circuit-interrupting device would not trip.
Final paragraph (a)(1)(ii) revises the proposed rule to allow the
short-circuit device protecting the trailing cable to have an
intentional time delay not exceeding 0.050 seconds. The purpose of
permitting a time delay is to eliminate nuisance tripping during motor
starting.
Proposed paragraph (a)(1)(ii) required that the time delay not
exceed the setting specified in the approval documentation or 0.050
seconds, whichever is less. After further review, MSHA found that the
approval documentation does not specify a time delay. No comments were
received on this proposal.
Final paragraph (a)(2) establishes requirements for ground-fault
protection.
Final paragraph (a)(2)(i) requires a neutral grounding resistor to
limit ground-fault currents to not more than 0.5 amps. Neutral
grounding resistors are used in resistance grounded systems to limit
the level of ground-fault current in a circuit. The use of a 0.5 amps
neutral grounding resistor in conjunction with the ground-fault device
specified in final paragraph (a)(2)(ii) will provide additional
protection to miners from shock and fire hazards. MSHA received no
comments on this proposal.
Final paragraph (a)(2)(ii) requires that the circuit extending to
the continuous mining machine be protected by a ground-fault device set
at not more than 0.125 amps. The provision also allows a maximum time
delay of up to 0.050 seconds. The 0.125-amps limit is based on MSHA's
experience and knowledge that sensitive ground-fault devices are
commercially available and have been successfully used to detect
ground-fault currents. The ground-fault device would have to operate
within 0.050 seconds when exposed to 0.125 amps or more. MSHA received
no comments on this proposal.
Final paragraph (a)(2)(iii) requires a look-ahead circuit to detect
a ground-fault condition and prevent the closing of a circuit-
interrupting device when the ground-fault exists in a circuit.
Detection of the ground-fault condition prior to energizing the circuit
will protect miners from the risk of electrical shock. Additionally,
the final rule incorporates the best practice to prevent the circuit-
interrupting device from repeatedly closing when a ground-fault
condition exists because that could create a second ground-fault which
would result in a short-circuit condition. MSHA received no comments on
this proposal.
Final paragraph (a)(2)(iv) requires a backup ground-fault device to
detect an open neutral grounding resistor under a ground-fault
condition. This device will provide additional protection. Once an open
neutral grounding resistor is detected, the backup device will cause
the circuit-interrupting device to de-energize that circuit at 40
percent of the voltage developed across the resistor. This value
provides a safety factor. Additionally, this provision allows the
backup device to have a maximum time-delay setting of 0.250 seconds.
The time-delay setting is low enough to assure quick de-energization of
the circuit when the neutral resistor opens and a ground-fault exists,
while also allowing for selective tripping with the ground-fault
protective device in final paragraph (a)(2)(ii).
One commenter had several concerns about this provision. The
commenter stated that there were numerous problems with the potential
transformer and voltage relay monitoring method as a backup device,
which was used in MSHA's example. The commenter stated that potential
transformers are not able to detect rectified faults because of
ferroresonance. The potential transformer and voltage relay monitoring
method has been widely used in the industry and MSHA is not aware of
any problems associated with it. It is important to note that the
proposal did not require the use of a particular backup device to
detect an open neutral grounding resistor. Although MSHA listed this
method as an example of a backup device in the proposal as one means of
compliance, the Agency noted that other alternatives were acceptable.
The commenter also expressed concern that the proposal did not
include a requirement for detecting a shorted resistor. The commenter
stated that a shorted grounding resistor will not limit the voltage on
the frame of portable equipment to 100 volts or less. The purpose of
requiring a backup device is to detect a ground-fault condition when
the neutral grounding resistor is open. The commenter's recommendation
is not necessary because the ground-fault protection required in final
paragraph (a)(2)(ii) will detect that condition and de-energize the
circuit.
This commenter also suggested that the proposal be changed to
require de-energization of the circuit within a certain time if the
neutral grounding resistor opens, such as within 30 to 60 seconds. MSHA
is not aware of any device that monitors a shorted neutral grounding
resistor, nor does the Agency see the need for such a device. For the
reasons stated above, no changes have been made to this section, and
the final rule is the same as the proposal.
Final paragraph (a)(2)(v), like the proposal, requires a thermal
device to detect an overheated neutral grounding resistor caused by
sustained ground-fault current, and de-energize the incoming power.
This device provides an added safety measure for miners.
The rule also requires that the overtemperature rating or setting
of the device be the lower of: (1) 50 percent of the maximum
temperature rise of the neutral grounding resistor, or (2) 302 [deg]F
(150 [deg]C). Exposure of the neutral grounding resistor to sustained
ground-fault currents generates heat which can cause the resistor to
fail in the open mode. Failure of the resistor in an open mode will not
provide ground-fault protection and increases the risk of shock
hazards. The overtemperature setting requirement assures that the
affected circuit is quickly de-energized under a sustained fault.
MSHA's experience is that the temperature settings specified are high
enough to prevent nuisance tripping while providing safe operating
temperatures. Under the final rule, thermal protection must not be
dependent on control power. This requirement recognizes that the loss
of control power would prevent the operation of the detection device.
Thermal protection includes, but is not
[[Page 17535]]
limited to, current transformers and thermal relays, thermostats, and
other devices that sense overtemperature. MSHA did not receive any
comments on the proposal.
Final paragraph (a)(2)(vi), like the proposal, requires a single
window-type current transformer to encircle the three-phase conductors
to activate the ground-fault device required in final paragraph
(a)(2)(ii). It also prohibits the equipment grounding conductors from
passing through the current transformer as this defeats operation of
the ground-fault device and eliminates protection. Using the single-
window type current transformer in conjunction with a ground-fault
relay provides ground-fault protection for the circuit extending from
the power center to the continuous mining machine. MSHA received no
comments on this proposal.
Final paragraph (a)(2)(vii), like the proposal, requires a ground-
fault test circuit for each ground-fault device. This provision
requires that the test circuit inject no more than 50 percent of the
current rating of the neutral grounding resistor through the current
transformer. The purpose of the test circuit is to verify that a
ground-fault condition will cause the corresponding circuit-
interrupting device to open. MSHA received no comments on this
proposal.
Final paragraph (a)(3), like the proposal, requires that the under-
voltage device operate on a loss of voltage, de-energize the circuit,
and prevent the equipment from automatically restarting. This provision
is performance-oriented, which allows any under-voltage protective
device that will operate on loss of voltage and prevent the circuit-
interrupting device from automatically closing upon restoration of
power. This requirement will reduce pinning and crushing risks to
miners in case the equipment automatically restarts upon restoration of
power. MSHA received no comments on this proposal.
Final paragraph (b), like the proposal, prohibits use of circuit-
interrupting devices that automatically re-close after opening.
Automatic re-closure allows a circuit that has been de-energized to
become automatically re-energized. This provision will prevent
automatic re-closing under fault conditions. Typically, faults occur in
trailing cables due to damage from roof falls or when equipment runs
over the cables. If this occurs, the use of a circuit-interrupting
device designed to re-close automatically could present a risk of
electrical shock and fire. MSHA received no comments on this proposal.
Final paragraph (c) requires a mine operator to take certain
actions when a grounded-phase indicator light, if used, indicates a
grounded-phase condition. Detection of a grounded-phase condition will
reduce risks of electrical shock and arcing. The capacitive coupling
between each phase conductor and ground can subject an ungrounded
circuit to dangerous over-voltages from intermittent ground faults,
which in turn can lead to arcing and insulation failure. Arcing can
ignite methane and create a hazard to miners. Insulation failure can
lead to another phase-to-ground failure and create a shock hazard.
Final paragraphs (c)(1) and (c)(2) specify the actions to be taken
when a grounded-phase condition is indicated. Under paragraph (c)(1),
once the indicator light shows that a grounded-phase condition has
occurred, the machine must immediately be moved to an area where the
roof is supported. This will minimize miners' exposure to roof falls
while the equipment is being repaired. Final paragraph (c)(2) requires
that that the grounded-phase condition be located and corrected prior
to placing the machine back into operation. This requirement will
protect miners from risks of electrical shocks.
MSHA received a number of comments concerning the indicator light
circuit, and has addressed these comments in Sec. 18.54(e). Except for
minor editorial changes, the final provision is the same as the
proposed rule.
Section 75.825 Power Centers
Final Sec. 75.825 revises the proposal, and addresses the
requirements for power centers that supply high-voltage continuous
mining machines. The final rule includes provisions for disconnecting
switches and devices, barriers and covers, interlocks, emergency stop
switches, grounding sticks, and caution labels. These provisions reduce
risks of electrical shocks, fires, and explosions.
Final paragraph (a), like the proposal, requires a main
disconnecting switch in the power center that supplies power to the
high-voltage continuous mining machines. The main disconnecting switch,
when open, must de-energize the input power to all power transformers
in the power center. This will provide a safe means of de-energizing
high-voltage circuits in the power center without affecting the feed-
through circuits. MSHA received no comments on the proposal.
Final paragraph (b), like the proposal, requires a disconnecting
device for each circuit that powers a continuous mining machine.
Disconnecting devices in power centers de-energize the power to the
machine. Power must be de-energized prior to performing electrical
work.
MSHA received no comments on this provision. In the final rule,
MSHA has added clarifying language and defined ``disconnecting device''
as either a disconnecting switch or cable coupler.
Final paragraph (c), which was paragraph (c)(7) in the proposal,
addresses labeling, design, and installation requirements for
disconnecting switches specified in this final rule. This provision
requires that each switch be labeled to clearly identify the circuit
that it disconnects. MSHA's experience is that identifying the circuit
being de-energized by the switch assures that the proper circuit is de-
energized, which protects miners from exposure to electrical hazards.
The design and installation requirements are specified in paragraphs
(c)(1) through (c)(6) of the final rule.
Final paragraphs (c)(1) and (c)(2), like the proposal, require each
disconnecting switch to have voltage and current ratings compatible
with the circuits in which they are used. Improperly rated switches can
cause overheating and arcing and may create a shock or fire hazard for
miners. MSHA received no comments on these proposals.
Final paragraph (c)(3), like the proposal, requires that the
disconnecting switch be designed and installed so that one can visually
verify, without removing any covers, that the contacts of the device
are open. If miners had to remove the cover to verify that the contacts
are open, they could be exposed to energized high-voltage circuits and
electrical shock risks. MSHA received no comments on the proposal.
Final paragraph (c)(4), like the proposal, requires the
disconnecting switch to ground all power conductors on the ``load''
side when the switch is in the ``open and grounded'' position. It
assures the discharge of any voltage caused by capacitance between the
power conductors and ground. Grounding the circuit on the load side
reduces the risk of shocks to miners who are working on the trailing
cable or continuous mining machine. MSHA received no comments on the
proposal.
Final paragraph (c)(5), like the proposal, requires that each
disconnecting switch be designed so that it can only be locked when in
the ``open and grounded'' position. A disconnecting switch that locks
in the closed position could delay opening the switch during an
emergency. This provision, in conjunction with the
[[Page 17536]]
requirements of final Sec. 75.831, assures that the circuit will
remain de-energized until work is completed. MSHA received no comments
on the proposal.
Final paragraph (c)(6), like the proposal, requires that the
disconnecting switch safely interrupt the full-load current in the
circuit. A switch that is not capable of safely interrupting the full-
load current could result in its destruction and injuries to miners
from flash burns or flying parts.
The final rule provides an alternative if the switch is not
designed to interrupt the full-load current of the circuit. It requires
that the switch be designed to cause the circuit-interrupting device to
automatically de-energize the incoming power before the disconnecting
switch opens the circuit. MSHA received no comments on this provision
and the requirement of the final rule is identical to the proposed
rule.
Final paragraph (d) requires all compartments that provide access
to high-voltage conductors or parts to have barriers or covers to
prevent miners from coming into contact with energized circuits.
A commenter was concerned that the proposed rule would require that
both a cover and a barrier be installed. This was not MSHA's intent.
MSHA has revised the final rule to clarify that barriers or covers, or
both, can be used.
Final paragraph (e), like the proposal, addresses the interlocking
requirements between the control circuit and the main disconnecting
switch.
Final paragraph (e)(1) requires that the interlock allow the
control circuit to be energized through an auxiliary switch in the
``test'' position only when the main disconnecting switch is in the
``open and grounded'' position. When the main disconnecting switch is
in the ``open and grounded'' position, the power conductors on the load
side of the disconnecting switch are de-energized and grounded. The
interlocking feature assures that, before the auxiliary switch can be
placed in the ``test'' position, the main disconnecting switch is open
and grounded.
Final paragraph (e)(2), like the proposal, requires that when the
main disconnecting switch is ``closed,'' the control circuit can only
be powered through an auxiliary switch that is in the ``normal''
position. These requirements will prevent energization of the high-
voltage circuits during testing and troubleshooting. MSHA received no
comments on the proposed paragraph (e).
Final paragraph (f), like the proposal, was derived from granted
PFMs. It requires that each cover or removable barrier of any
compartment providing access to energized high-voltage conductors or
parts have at least two interlock switches for the purpose of de-
energizing exposed high-voltage conductors or parts when the cover or
barrier is removed. While the granted PFMs did not specify how many
interlock switches were required, the proposed rule required a minimum
of two interlock switches as an added safety measure to protect miners
against accidental contact with energized high-voltage circuits.
In the proposal, MSHA specifically requested comments on whether to
add an exception for troubleshooting control circuits. A commenter
suggested that each removable cover or barrier be interlocked to remove
all power in the compartment before entering it, except when testing
and troubleshooting control circuits. The commenter gave an example of
some power centers that are designed with a circuit breaker in a
separate incoming high-voltage compartment where the circuit breaker
will remove power in other compartments instead of removing the
incoming power.
MSHA believes that it is crucial to miners' safety that incoming
power be de-energized when miners remove covers prior to performing
electrical work. De-energizing incoming power rather than only the
power in the compartment being accessed assures that miners will not be
exposed to energized high-voltage circuits.
This commenter further suggested that MSHA require a single
interlock switch instead of the two switches required in the proposed
rule. The commenter stated that interlock switches expose miners to
hazards when they troubleshoot failed switches. As noted in the
proposal, MSHA has found that interlock switches might not operate
effectively after exposure to the mine environment. To protect miners
against accidental contact with energized high-voltage circuits, the
final rule, like the proposal, requires two interlock switches to
assure that at least one switch will function.
Another commenter stated that MSHA should not allow an exception
for troubleshooting control circuits in the high-voltage compartments.
MSHA believes that miners who troubleshoot and test energized circuits
in accordance with the provisions in this and other existing rules,
will be protected.
MSHA has considered comments and revised the proposal to allow
troubleshooting and testing energized circuits when the control circuit
is powered through an auxiliary switch in the ``test'' position.
Final paragraph (g), like the proposal, requires that an emergency
stop switch be located on the outside of the power center. The switch
will de-energize the incoming high-voltage if an emergency arises. This
provision also requires that the switch be hard-wired to a fail-safe
ground-wire monitor. In emergency situations, reliability of the stop-
switch is critical. MSHA received no comments on the proposal.
Final paragraph (h), like the proposal, requires that the power
center be equipped with a grounding stick to be used to discharge
capacitors and circuits before electrical work is performed. The
purpose of the grounding stick is to assure that all high-voltage
capacitors are discharged and that all circuits and components are de-
energized before electrical work is performed.
Capacitors are energy storage devices; they continue to be
energized even after the circuit is de-energized. Although some
capacitors are supplied with bleed-off resistors, these resistors can
open and the capacitor will continue to be energized. A disconnecting
switch blade may stick in the closed position with the switch in the
open position. If this happens, one or more phases of the circuit would
remain energized. Use of a grounding stick provides a last line of
defense to assure that the person performing electrical work will not
be exposed to energized high-voltage circuits.
Although there is no generally accepted definition, MSHA considers
a grounding stick to be a live line tool (hot stick) made of either
wood or fiberglass with a grounding attachment bonded to a No. \1/0\
A.W.G. copper grounding conductor. To safely discharge the capacitors
and parts, the grounding conductor would need to be permanently bonded
to the power center frame.
The final rule requires that the power center have a label that
identifies the location of the grounding stick to assure that the
person performing the electrical work can easily find it. The rule
requires that the grounding stick be stored in a dry location to
maintain its effectiveness.
A commenter suggested that MSHA allow alternatives to the grounding
stick to discharge capacitors or circuits. At this time, MSHA is not
aware of any alternatives to the grounding stick. This provision will
assure that energy storing components and circuits are discharged and
de-energized before miners come in contact with them.
Another commenter agreed with the grounding stick requirement,
stating that it will allow the safe discharge of stored energy and
assure that miners
[[Page 17537]]
will not be exposed to high-voltage circuits. This commenter suggested
that MSHA require steps to assure that energy stored in the cable after
it is disconnected is discharged. Final paragraph (c)(4) requires that
the disconnecting device ground all power conductors of the trailing
cable when the device is in the ``open and grounded'' position.
Therefore, MSHA has addressed this concern.
A third commenter stated that power centers that have a visual
disconnect should not be required to have a grounding stick. Although
the visual disconnecting device de-energizes the circuit it
disconnects, it does not discharge capacitors and other circuits.
Therefore, MSHA has not adopted the comment.
Based on comments, MSHA has clarified that the intent of the
grounding stick is to discharge capacitors and de-energize high-voltage
circuits.
Final paragraph (i), like the proposal, requires that all
compartments that provide access to energized high-voltage conductors
and parts display a caution label that warns miners against entering
the compartment before de-energizing the incoming high-voltage. The
label serves as a reminder to miners that the line side of a
disconnecting switch remains energized when the switch is opened unless
the incoming power to the switch is de-energized. The Agency did not
receive any comments on the proposal.
Section 75.826 High-Voltage Trailing Cables
Final Sec. 75.826, like the proposal, is derived from existing
Sec. Sec. 75.804 and 18.35 and specifies the requirements for high-
voltage trailing cables.
Final paragraph (a) requires that the high-voltage trailing cable
meet the design requirements of existing Sec. 18.35 and the approval
requirements of high-voltage continuous mining machines.
Final paragraph (b) allows two sizes of ground-check conductors
depending on the cable design. The first option allows the use of a
ground-check conductor not smaller than a No. 10 A.W.G. as required in
existing Sec. 75.804. This minimum size is required because the
ground-check conductor is located on the periphery of the cable and is
subjected to more flexing and bending, weakening the conductor and
resulting in possible breakage or damage. As an alternative, the cable
can have a ground-check conductor not smaller than the No. 16 A.W.G.
located in the center of the cable. This design does not subject the
ground-check conductor to the same stresses as the No. 10 A.W.G. when
the cable is flexed. The main advantage of this alternative is the
reduction of inter-machine arcing because the cable design will include
three grounding conductors placed symmetrically. This cable design has
been used successfully with high-voltage longwall equipment. It
eliminates the need to petition for modification of Sec. 75.804(a)
when the cable is designed with a center ground-check conductor smaller
than No. 10 A.W.G. but not smaller than a No. 16 A.W.G. No comments
were received on the proposed section.
Section 75.827 Guarding of Trailing Cables
Final Sec. 75.827 addresses requirements for guarding trailing
cables. It renumbers proposed Sec. 75.827(c) and (d) as final
paragraphs (a) and (b).
Proposed Sec. 75.827(a) would have required the high-voltage
trailing cable to be supported on insulators or placed in an unused
entry from the power center to the last open crosscut during advance
mining, to within 150 feet outby any pillar workings during second
mining, and to within 150 feet of the continuous mining machine when
used in outby areas.
Some commenters were concerned that supporting the cable on
insulators may subject shuttle or ram car operators to injuries if the
cable is supported at canopy height. They stated that in muddy
conditions, shuttle or ram cars could slide into the coal ribs and
cause the equipment to hit and damage the cable, exposing the equipment
operators to possible arc burns and electrical shock. They also stated
that by placing the cable on the floor, the machine tires and not the
canopy would hit the cable, and any resulting hazard would occur away
from the machine operator. Other commenters agreed with the proposed
language requiring that the cables be supported on insulators but
suggested that the cable be installed only when it is de-energized.
Others suggested that the cable be installed on insulators at a minimum
height of 6.5 feet and 7.5 feet.
Commenters stated that an unused entry may not always be available
to meet the proposed requirement to place the cable in an unused entry.
After evaluating the comments, MSHA agrees that suspending the cable
may be more of a hazard to miners than placing the cable on the mine
floor. MSHA also agrees that an unused entry may not always be
available. Therefore, the final rule does not contain the proposed
requirements that the cable must be supported or placed in an unused
entry.
Proposed Sec. 75.827(b) permitted the temporary storage of cables
on a sled or in a crosscut located between the power center and the
last open crosscut. It required these storage locations to be
barricaded and to have warning signs posted.
One commenter stated that in many cases, allowing temporary storage
of trailing cables at the locations in the proposal would encourage
storage of cables in mining sections, posing a safety threat to miners.
The commenter further stated that the proposal was not practical or
safe. In response to comments, the final rule does not contain the
requirement for temporary storage of cables.
One commenter stated that the requirements of Sec. 75.827 are
excessive because the cable leaving the power center is the safest
cable on the section and should not be required to meet additional
requirements. MSHA does not agree with this commenter because the cable
is still susceptible to damage by mobile equipment. Consequently,
guarding and protecting the cable from damage by mobile equipment are
important safety measures for the protection of miners.
Proposed Sec. 75.827(c), redesignated as final Sec. 75.827(a),
addresses guarding of the trailing cable. Final paragraph (a)(1)
specifies the locations where the high-voltage trailing cable must be
guarded. These locations are: (1) From the power center cable coupler
for a distance of 10 feet inby the power center; (2) from the entrance
gland for a distance of 10 feet outby the last strain clamp on the
continuous mining machine; and (3) any location where the cable could
be damaged by moving equipment. These are locations where miners are
likely to come in contact with the cable and where the cable could be
damaged. To be effectively guarded, the cable must be fully covered, so
that there is a physical barrier between the cables and miners. One
commenter suggested that the trailing cable be guarded for 10 feet inby
the power center. MSHA agrees that this is the location that miners are
most likely to come in contact with the cable. In response to comments,
the final rule requires that the cable be guarded for 10 feet inby the
power center. The proposed requirement for guarding the trailing cable
between the power center and the first cable insulator is not included
in the final rule since insulators are not required.
Final paragraph (a)(1)(ii) requires that the high-voltage trailing
cable be guarded from the entrance gland for a distance of 10 feet
outby the last strain clamp on the continuous mining machine. The
proposal required guarding for a ``minimum'' of 10 feet. Some
commenters suggested that this distance be increased from 10 feet to 35
feet or more. The proposal would have
[[Page 17538]]
allowed guarding for a distance of 35 feet or more. However, requiring
guarding for a distance longer than 10 feet, as suggested by the
commenters, would preclude detection of a damaged cable in the guarded
area because the final rule does not require removal of guarding when
inspecting the cable. The final rule does not contain the term minimum
and does not require guarding beyond 10 feet.
Final paragraph (a)(1)(iii), like the proposal, requires guarding
at any location where the cable could be damaged by moving equipment.
MSHA received no comments on this proposal.
Final paragraph (a)(2), like the proposal, requires that guarding
be constructed of nonconductive flame-resistant material, or grounded
metal. If a marking does not appear on the guarding to indicate that it
is flame-resistant, MSHA will request documentation to substantiate
that the material is flame-resistant. Metal and non-conductive guarding
may be of a continuous length or overlapping shorter pieces. Shorter
pieces of metal guarding must be bonded together to assure a continuous
metallic path. MSHA received no comments on this proposal.
Final paragraph (b) addresses requirements when equipment must
cross any portion of the cable. It allows two alternatives for
protecting the cable from mobile equipment: (1) Suspension of the cable
from the mine roof; or (2) the use of commercially