Gibraltar Chimney International, LLC, Hoffmann, Inc., and Kiewit Power Constructors Co.: Grant of a Permanent Variance, 41742-41749 [E9-19741]
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Type of Review: Extension without
change of a currently approved
collection.
Title of Collection: Unemployment
Compensation for Ex-servicemembers
(UCX)—ETA Handbook 284.
OMB Control Number: 1205–0176.
Agency Form Number: ETA–841 and
ETA–843.
Affected Public: State Governments.
Total Estimated Number of
Respondents: 53.
Total Estimated Annual Burden
Hours: 88.
Total Estimated Annual Costs Burden
(does not include hour costs): $0.
Description: Federal Law (5 U.S.C.
8521 et seq.) provides unemployment
insurance protection, to former
members of the Armed Forces (exservicemembers) and is referred to in
abbreviated form as ‘‘UCX’’. The forms
in the Handbook are used in connection
with the provisions of this benefit
assistance. For additional information,
see related notice published at Volume
74 FR 23887 on May 21, 2009.
Agency: Employment and Training
Administration.
Type of Review: Extension without
change of a currently approved
collection.
Title of Collection: Benefit Accuracy
Measurement (BAM) Program.
OMB Control Number: 1205–0245.
Agency Form Number: N/A.
Affected Public: State Governments.
Total Estimated Number of
Respondents: 52.
Total Estimated Annual Burden
Hours: 429,897.
Total Estimated Annual Costs Burden
(does not include hour costs): $0.
Description: The Benefits Accuracy
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Unemployment Insurance program, and
identifies the sources of miss-payments
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causes can be eliminated. For additional
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published at Volume 74 FR 14579 on
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Darrin A. King,
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[FR Doc. E9–19793 Filed 8–17–09; 8:45 am]
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DEPARTMENT OF LABOR
Occupational Safety and Health
Administration
[OSHA–2007–0004 (Formerly V–06–01)]
Gibraltar Chimney International, LLC,
Hoffmann, Inc., and Kiewit Power
Constructors Co.: Grant of a
Permanent Variance
AGENCY: Occupational Safety and Health
Administration (OSHA), Department of
Labor.
ACTION: Notice of a grant of a permanent
variance.
SUMMARY: This notice announces the
grant of a permanent variance to
Gibraltar Chimney International, LLC,
Hoffmann, Inc., and Kiewit Power
Constructors Co. (‘‘the employers’’). The
permanent variance addresses the
provision that regulates the tackle used
for boatswain’s chairs (29 CFR 1926.452
(o)(3)), as well as the provisions
specified for personnel hoists by
paragraphs (c)(1) through (c)(4), (c)(8),
(c)(13), (c)(14)(i), and (c)(16) of 29 CFR
1926.552. Instead of complying with
these provisions, the employers must
comply with a number of alternative
conditions listed in this grant; these
alternative conditions regulate hoist
systems used during inside or outside
chimney construction to raise or lower
workers in personnel cages, personnel
platforms, and boatswain’s chairs
between the bottom landing of a
chimney and an elevated work location.
Accordingly, OSHA finds that these
alternative conditions protect workers at
least as well as the requirements
specified by 29 CFR 1926.452(o)(3) and
1926.552(c)(1) through (c)(4), (c)(8),
(c)(13), (c)(14)(i), and (c)(16). This
permanent variance applies in Federal
OSHA enforcement jurisdictions, and in
those States with OSHA-approved StatePlans covering private-sector employers
that have identical standards and have
agreed to the terms of the variance.
DATES: The effective date of the
permanent variance is August 18, 2009.
FOR FURTHER INFORMATION CONTACT: For
information about this notice contact
Ms. MaryAnn Garrahan, Director, Office
of Technical Programs and Coordination
Activities, Room N–3655, OSHA, U.S.
Department of Labor, 200 Constitution
Avenue, NW., Washington, DC 20210;
telephone (202) 693–2110; fax (202)
693–1644. For electronic copies of this
notice, contact the Agency on its
Webpage at https://www.osha.gov, and
select ‘‘Federal Register,’’ ‘‘Date of
Publication,’’ and then ‘‘2009.’’
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Additional information also is
available from the following OSHA
Regional Offices:
U.S. Department of Labor, OSHA, JFK
Federal Building, Room E340, Boston,
MA 02203; telephone: (617) 565–
9860; fax: (617) 565–9827.
U.S. Department of Labor, OSHA, 201
Varick Street, Room 670, New York,
NY 10014; telephone: (212) 337–2378;
fax: (212) 337–2371.
U.S. Department of Labor, OSHA, the
Curtis Center, Suite 740 West, 170
South Independence Mall West,
Philadelphia, PA 19106–3309;
telephone: (215) 861–4900; fax: (215)
861–4904.
U.S. Department of Labor, OSHA,
Atlanta Federal Center, 61 Forsyth
Street, SW., Room 6T50, Atlanta, GA
30303; telephone: (404) 562–2300;
fax: (404) 562–2295.
U.S. Department of Labor, OSHA, 230
South Dearborn Street, Room 3244,
Chicago, IL 60604; telephone: (312)
353–2220; fax: (312) 353–7774.
U.S. Department of Labor, OSHA, Two
Pershing Square Building, 2300 Main
Street, Suite 1010, Kansas City, MO,
64108–2416; telephone: (816) 283–
8745; fax: (816) 283–0547.
U.S. Department of Labor, OSHA, 525
Griffin Street, Suite 602, Dallas, TX
75202; telephone: (972) 850–4145;
fax: (972) 850–4149.
U.S. Department of Labor, OSHA, 1999
Broadway, Suite 1690, Denver, CO
80202; telephone: (720) 264–6550;
fax: (720) 264–6585.
U.S. Department of Labor, OSHA, 90 7th
Street, Suite 18100, San Francisco, CA
94103; telephone: (415) 625–2547;
fax: (415) 625–2534.
U.S. Department of Labor, OSHA, 1111
Third Avenue, Suite 715, Seattle, WA
98101–3212; telephone: (206) 553–
5930; fax: (206) 553–6499.
SUPPLEMENTARY INFORMATION:
I. Background
In the past 35 years, a number of
chimney construction companies have
demonstrated to OSHA that several
personnel-hoist requirements (i.e.,
paragraphs (c)(1), (c)(2), (c)(3), (c)(4),
(c)(8), (c)(13), (c)(14)(i), and (c)(16) of 29
CFR 1926.552), as well as the tackle
requirements for boatswain’s chairs (i.e.,
paragraph (o)(3) of 29 CFR 1926.452),
result in access problems that pose a
serious danger to their workers. These
companies requested permanent
variances from these requirements, and
proposed alternative equipment and
procedures to protect workers while
being transported to and from their
elevated worksites during chimney
construction and repair. The Agency
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subsequently granted these companies
permanent variances based on the
proposed alternatives (see 38 FR 8545
(April 3, 1973), 44 FR 51352 (August 31,
1979), 50 FR 20145 (May 14, 1985), 50
FR 40627 (October 4, 1985), 52 FR
22552 (June 12, 1987), 68 FR 52961
(September 8, 2003), 70 FR 72659
(December 6, 2005), and 71 FR 10557
(March 1, 2006)).1
Gibraltar Chimney International, LLC,
Hoffmann, Inc., and Kiewit Power
Constructors Co. (formerly, Kiewit
Industrial Co.) applied for a permanent
variance from the same personnel-hoist
and boatswain’s-chair requirements as
the previous companies, and proposed
as an alternative to these requirements
the same equipment and procedures
approved by OSHA in the earlier
variances. The Agency published their
variance applications in the Federal
Register on February 8, 2007 (72 FR
6002).
Gibraltar Chimney International, LLC,
Hoffmann, Inc., and Kiewit Power
Constructors Co. (‘‘the employers’’)
construct, remodel, repair, maintain,
inspect, and demolish tall chimneys
made of reinforced concrete, brick, and
steel. This work, which occurs
throughout the United States, requires
the employers to transport workers and
construction material to and from
elevated work platforms and scaffolds
located, respectively, inside and outside
tapered chimneys. While tapering
contributes to the stability of a chimney,
it necessitates frequent relocation of,
and adjustments to, the work platforms
and scaffolds so that they will fit the
decreasing circumference of the
chimney as construction progresses
upwards.
To transport workers to various
heights inside and outside a chimney,
the employers proposed in their
variance applications to use a hoist
system that lifts and lowers personneltransport devices that include personnel
cages, personnel platforms, or
boatswain’s chairs. In this regard, the
employers proposed to use personnel
cages, personnel platforms, or
boatswain’s chairs solely to transport
workers with the tools and materials
necessary to do their work, and not to
transport only materials or tools on
these devices in the absence of workers.
In addition, the employers proposed to
1 Zurn Industries, Inc. received two permanent
variances from OSHA. The first variance, granted
on May 14, 1985 (50 FR 20145), addressed the
boatswain’s-chair provision (then in paragraph (l)(5)
of 29 CFR 1926.451), as well as the hoist-platform
requirements of paragraphs (c)(1), (c)(2), (c)(3), and
(c)(14)(i) of 29 CFR 1926.552. The second variance,
granted on June 12, 1987 (52 FR 22552), includes
these same paragraphs, as well as paragraphs (c)(4),
(c)(8), (c)(13), and (c)(16) of 29 CFR 1926.552.
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attach a hopper or concrete bucket to
the hoist system to raise or lower
material inside or outside a chimney.
The employers also proposed to use a
hoist engine, located and controlled
outside the chimney, to power the hoist
system. The proposed system consisted
of a wire rope that: spools off a winding
drum (also known as the hoist drum or
rope drum) into the interior of the
chimney; passes to a footblock that
redirects the rope from the horizontal to
the vertical planes; goes from the
footblock through the overhead sheaves
above the elevated platform; and finally
drops to the bottom landing of the
chimney where it connects to a
personnel- or material-transport device.
The cathead, which is a superstructure
at the top of the system, supports the
overhead sheaves. The overhead
sheaves (and the vertical span of the
hoist system) move upward with the
system as chimney construction
progresses. Two guide cables,
suspended from the cathead, eliminate
swaying and rotation of the load. If the
hoist rope breaks, safety clamps activate
and grip the guide cables to prevent the
load from falling. The employers
proposed to use a headache ball, located
on the hoist rope directly above the
load, to counterbalance the rope’s
weight between the cathead sheaves and
the footblock.
Additional conditions that the
employers proposed to follow to
improve worker safety included:
• Attaching the wire rope to the
personnel cage using a keyed-screwpin
shackle or positive-locking link;
• Adding limit switches to the hoist
system to prevent overtravel by the
personnel- or material-transport devices;
• Providing the safety factors and
other precautions required for personnel
hoists specified by the pertinent
provisions of 29 CFR 1926.552(c),
including canopies and shields to
protect workers located in a personnel
cage from material that may fall during
hoisting and other overhead activities;
• Providing falling object protection
for scaffold platforms as specified by 29
CFR 1926.451(h)(1);
• Conducting tests and inspections of
the hoist system as required by 29 CFR
1926.20(b)(2) and 1926.552(c)(15);
• Establishing an accident prevention
program that conforms to 29 CFR
1926.20(b)(3);
• Ensuring that workers who use a
personnel platform or boatswain’s chair
wear full-body harnesses and lanyards,
and that the lanyards are attached to the
lifelines during the entire period of
vertical transit; and
• Securing the lifelines (used with a
personnel platform or boatswain’s chair)
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to the rigging at the top of the chimney
and to a weight at the bottom of the
chimney to provide maximum stability
to the lifelines.
II. Proposed Variance From 29 CFR
1926.452(o)(3)
The employers noted in their variance
request that it is necessary, on occasion,
to use a boatswain’s chair to transport
workers to and from a bracket scaffold
on the outside of an existing chimney
during flue installation or repair work,
or to transport them to and from an
elevated scaffold located inside a
chimney that has a small or tapering
diameter. Paragraph (o)(3) of 29 CFR
1926.452, which regulates the tackle
used to rig a boatswain’s chair, states
that this tackle must ‘‘consist of correct
size ball bearings or bushed blocks
containing safety hooks and properly
‘eye-spliced’ minimum five-eighth (5⁄8)
inch diameter first-grade manila rope [or
equivalent rope].’’
The primary purpose of this
paragraph is to allow a worker to safely
control the ascent, descent, and
stopping locations of the boatswain’s
chair. However, the employers stated in
their variance request that, because of
space limitations, the required tackle is
difficult or impossible to operate on
some chimneys that are over 200 feet
tall. Therefore, as an alternative to
complying with the tackle requirements
specified by 29 CFR 1926.452(o)(3), the
employers proposed to use the hoisting
system described above in section I
(‘‘Background’’) of this notice to raise or
lower workers in a personnel cage to
work locations both inside and outside
a chimney. In addition, the employers
proposed to use a personnel cage for
this purpose to the extent that adequate
space is available, and to use a
personnel platform when using a
personnel cage was infeasible because of
limited space. When available space
makes using a personnel platform
infeasible, the employers proposed to
use a boatswain’s chair to lift workers to
work locations. The proposed variance
limited use of the boatswain’s chair to
elevations above the last work location
that the personnel platform can reach;
under these conditions, the employers
proposed to attach the boatswain’s chair
directly to the hoisting cable only when
the structural arrangement precludes the
safe use of the block and tackle required
by 29 CFR 1926.452(o)(3).
III. Proposed Variance From 29 CFR
1926.552(c)
Paragraph (c) of 29 CFR 1926.552
specifies the requirements for enclosed
hoisting systems used to transport
workers from one elevation to another.
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This paragraph ensures that employers
transport workers safely to and from
elevated work platforms by mechanical
means during the construction,
alteration, repair, maintenance, or
demolition of structures such as
chimneys. However, this standard does
not provide specific safety requirements
for hoisting workers to and from
elevated work platforms and scaffolds in
tapered chimneys; the tapered design
requires frequent relocation of, and
adjustment to, the work platforms and
scaffolds. The space in a small-diameter
or tapered chimney is not large enough
or configured so that it can
accommodate an enclosed hoist tower.
Moreover, using an enclosed hoist tower
for outside operations exposes workers
to additional fall hazards because they
need to install extra bridging and
bracing to support a walkway between
the hoist tower and the tapered
chimney.
Paragraph (c)(1) of 29 CFR 1926.552
requires the employers to enclose hoist
towers located outside a chimney on the
side or sides used for entrance to, and
exit from, the chimney; these enclosures
must extend the full height of the hoist
tower. The employers asserted in their
proposed variance that it is impractical
and hazardous to locate a hoist tower
outside tapered chimneys because it
becomes increasingly difficult, as a
chimney rises, to erect, guy, and brace
a hoist tower; under these conditions,
access from the hoist tower to the
chimney or to the movable scaffolds
used in constructing the chimney
exposes workers to a serious fall hazard.
Additionally, they noted that the
requirement to extend the enclosures 10
feet above the outside scaffolds often
exposes the workers involved in
building these extensions to dangerous
wind conditions.
Paragraph (c)(2) of 29 CFR 1926.552
requires that employers enclose all four
sides of a hoist tower even when the
tower is located inside a chimney; the
enclosure must extend the full height of
the tower. In the proposed variance, the
employers contended that it is
hazardous for workers to erect and brace
a hoist tower inside a chimney,
especially small-diameter or tapered
chimneys or chimneys with sublevels,
because these structures have limited
space and cannot accommodate hoist
towers; space limitations result from
chimney design (e.g., tapering), as well
as reinforced steel projecting into the
chimney from formwork that is near the
work location.
As an alternative to complying with
the hoist-tower requirements of 29 CFR
1926.552(c)(1) and (c)(2), the employers
proposed to use the hoist system
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discussed in section I (‘‘Background’’) of
this notice to transport workers to and
from work locations inside and outside
chimneys. They claimed that this hoist
system would make it unnecessary for
them to comply with other provisions of
29 CFR 1926.552(c) that specify
requirements for hoist towers,
including:
• (c)(3)—Anchoring the hoist tower to
a structure;
• (c)(4)—Hoistway doors or gates;
• (c)(8)—Electrically interlocking
entrance doors or gates that prevent
hoist movement when the doors or gates
are open;
• (c)(13)—Emergency stop switch
located in the car;
• (c)(14)(i)—Using a minimum of two
wire ropes for drum-type hoisting; and
• (c)(16)—Construction specifications
for personnel hoists, including
materials, assembly, structural integrity,
and safety devices.
The employers asserted that the
proposed hoisting system protected
workers at least as effectively as the
personnel-hoist requirements of 29 CFR
1926.552(c). The following section of
this preamble reviews the comments
received on the employers’ proposed
variance.
IV. Comments on the Proposed
Variance
OSHA received no comments on the
proposed variance, including no
comments from State-Plan States and
Territories.
V. Multi-State Variance
The variance applications stated that
the employers perform chimney work in
a number of geographic locations in the
United States, some of which could
include locations in one or more of the
States and Territories that operate
OSHA-approved safety and health
programs under Section 18 of the
Occupational Safety and Health Act of
1970 (‘‘State-Plan States and
Territories’’; see 29 U.S.C. 651 et seq.).
State-Plan States and Territories have
primary enforcement responsibility over
the work performed in those States and
Territories. Under the provisions of 29
CFR 1952.9 (‘‘Variances affecting multistate employers’’) and 29 CFR
1905.14(b)(3) (‘‘Actions on
applications’’), a permanent variance
granted by the Agency becomes effective
in State-Plan States and Territories as an
authoritative interpretation of the
applicants’ compliance obligation when:
(1) The relevant standards are the same
as the Federal OSHA standards from
which the applicants are seeking the
permanent variance; and (2) the State-
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Plan State or Territory does not object
to the terms of the variance application.
As noted in the previous section of
this notice (Section IV (‘‘Comments on
the Proposed Variance’’)), OSHA
received no comments on the variance
application published in the Federal
Register from any State-Plan State or
Territory. However, several State-Plan
States and Territories commented on
earlier variance applications published
in the Federal Register involving the
same standards and submitted by other
employers engaged in chimney
construction and repair; OSHA is
relying on these previous comments to
determine the position of these StatePlan States and Territories on the
variance applications submitted by the
present employers.2 The remaining
paragraphs in this section provide a
summary of the positions taken by the
State-Plan States and Territories on the
proposed alternative conditions.
The following thirteen State-Plan
States and one Territory have standards
identical to the Federal OSHA standards
and agreed to accept the alternative
conditions: Alaska, Arizona, Indiana,
Maryland, Minnesota, Nevada, New
Mexico, North Carolina, Oregon, Puerto
Rico, Tennessee, Vermont, Virginia, and
Wyoming. Of the remaining 12 States
and Territories with OSHA-approved
State plans, three of the States and one
Territory (Connecticut, New Jersey, New
York, and the Virgin Islands) cover only
public sector workers and have no
authority over the private sector workers
addressed in this variance application
(i.e., that authority continues to reside
with Federal OSHA).
Four States (Kentucky, Michigan,
South Carolina, and Utah) accepted the
proposed alternative when specific
additional requirements are fulfilled.
Kentucky noted that, while it agreed
with the terms of the variance, Kentucky
statutory law requires affected
employers to apply to the State for a
State variance. Michigan agreed to the
alternative conditions, but noted that its
standards are not identical to the OSHA
standards covered by the variance
application. Therefore, Michigan
cautioned that employers electing to use
the variance in that State must comply
with several provisions in the Michigan
standards that are not addressed in the
OSHA standard. South Carolina
indicated that it would accept the
2 See 68 FR 52961 (Oak Park Chimney Corp. and
American Boiler & Chimney Co.), 70 FR 72659
(International Chimney Corporation, Karrena
International, LLC, and Matrix Service Industrial
Contractors, Inc.), and 71 FR 10557
(Commonwealth Dynamics, Inc., Mid-Atlantic
Boiler & Chimney, Inc., and R and P Industrial
Chimney Co., Inc.).
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alternative conditions, but noted that,
for the grant of such a variance to be
accepted by the South Carolina
Commissioner of Labor, the employers
must file the grant at the
Commissioner’s office in Columbia,
South Carolina. Utah agreed to accept
the Federal variance, but requires the
employers to contact the Occupational
Safety and Health Division, Labor
Commission of Utah, regarding a
procedural formality that must be
completed before implementing the
variance in that State.
California, Hawaii, Iowa, and
Washington either had different
requirements in their standards or
declined to accept the terms of the
variance. Therefore, the employers must
apply separately for a permanent
variance from these four States.
Based on the responses previously
received from State-Plan States and
Territories, the permanent Federal
OSHA variance will be effective in the
following thirteen State-Plan States and
one Territory: Alaska, Arizona, Indiana,
Maryland, Minnesota, Nevada, New
Mexico, North Carolina, Oregon, Puerto
Rico, Tennessee, Virginia, Vermont, and
Wyoming; and in four additional states,
Kentucky, Michigan, South Carolina,
and Utah, when the employers meet
specific additional requirements.
However, this permanent variance does
not apply in California, Hawaii, Iowa,
and Washington State. As stated earlier,
in the three States and one Territory
(Connecticut, New Jersey, New York,
and the Virgin Islands) that have StatePlan programs that cover only public
sector workers, authority over the
employers under the permanent
variance continues to reside with
Federal OSHA.
VI. Nonmandatory Conditions Added to
the Permanent Variance
After publishing the variance
application of Gibraltar Chimney
International, LLC, Hoffmann, Inc., and
Kiewit Power Constructors Co. in the
Federal Register, OSHA received
additional variance applications from
chimney construction companies. The
Agency subsequently combined these
applications and published them in the
Federal Register (see 74 FR 4237) after
adding several conditions that it
believes will increase worker protection
at little additional cost or burden to the
employers. These added conditions
include a requirement for employers to
install attachment points inside
personnel cages for securing fall arrest
systems, and to ensure that workers
secure their fall arrest systems to these
attachment points when using a
personnel cage. The Agency believes
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this additional condition will protect
workers from falling out of a cage in the
event the door of the cage opens
inadvertently during lifting operations.
OSHA also added other conditions
that it believes are necessary to protect
workers from shearing or struck-by
hazards associated with using hoist
systems in chimney construction.
Workers encounter these hazards when
using personnel platforms or
boatswain’s chairs to transport them to
or from an elevated jobsite. During
transport, these personnel transport
devices pass near structures, including
work platforms and scaffolds, that could
crush or inflict other serious injury on
a hand, arm, foot, leg, or other body part
that extends beyond the confines of the
personnel transport device. To prevent
these injuries, OSHA added a condition
to the variance applications that would
require employers to instruct workers
who use personnel platforms or
boatswain’s chairs to recognize the
shearing and struck-by hazards
associated with personnel-transport
operations, and how to avoid these
hazards. Additionally, the condition
would require employers to attach to the
personnel platforms and boatswain’s
chairs, a readily visible warning of the
hazards; this warning will supplement
and reinforce the hazard training by
reminding workers of the hazards and
how to avoid them.
To address another struck-by hazard,
OSHA added a condition that would
require employers to establish a safety
zone around the bottom landing where
workers access personnel- and materialtransport devices. The employers would
have to ensure that workers enter the
safety zone only to access a transport
device that is in the area circumscribed
by the safety zone, and only when the
hoist system is not in operation. OSHA
believes that this condition will prevent
a transport device that is descending
from an elevated jobsite from striking a
worker who is in or near the bottomlanding area and is not aware of the
descending device. During descent, it
also is difficult for workers in or on
these devices to detect a worker beneath
them. Therefore, it would be necessary
for the employers to establish a safety
zone and ensure that workers only enter
the safety zone when a transport device
is at the bottom landing and not in
operation (i.e., the drive components of
the hoist system are disengaged and the
braking mechanism is properly applied).
OSHA also added another condition
that would require employers to notify
(1) the nearest OSHA Area Office, or
appropriate State-Plan Office, at least 15
days before commencing chimney
construction operations covered by the
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41745
variance, and (2) OSHA national
headquarters as soon as an employer
knows that it will cease doing business
or transfers the activities covered by the
variance to another company. These
administrative requirements would
enable OSHA to more easily enforce,
and determine the status of, the variance
than is presently the case. Currently,
OSHA has little or no information about
chimney construction activities
conducted under a variance, making it
difficult for it to assess compliance with
the conditions specified under the
variance. Additionally, OSHA finds that
construction companies cease
operations or transfer chimney
construction assets to successor
companies without informing the
Agency that the variance is no longer
needed, or requesting that OSHA
reassign the variance to the successor
company. The Agency believes that
these notification requirements will
improve administrative oversight of the
variance program, thereby enhancing
worker safety and reducing its
administrative burden.
OSHA specifies these additional
conditions in Appendix A of the order
(see Section VIII (‘‘Order’’), below). As
the employers, workers, and other
members of the regulated community
did not have an opportunity to comment
on these conditions, OSHA considers
these conditions to be nonmandatory,
and not enforceable under the order.
However, as noted in the previous
paragraphs of this section, OSHA
believes that these conditions will
increase the protection afforded to
workers under the permanent variance,
and will do so at little additional cost
or burden to employers. Therefore,
OSHA strongly encourages the
employers to implement these
additional conditions. In this regard,
OSHA will propose in the near future to
revise permanent variances issued
earlier (i.e., prior to 2009) for chimney
construction to include these additional
conditions.
VII. Decision
Gibraltar Chimney International, LLC,
Hoffmann, Inc., and Kiewit Power
Constructors Co. seek a permanent
variance from the provision that
regulates the tackle used for boatswain’s
chairs (29 CFR 1926.452(o)(3)), as well
as the provisions specified for personnel
hoists by paragraphs (c)(1) through
(c)(4), (c)(8), (c)(13), (c)(14)(i), and
(c)(16) of 29 CFR 1926.552. Paragraph
(o)(3) of 29 CFR 1926.452 states that the
tackle used for boatswain’s chairs must
‘‘consist of correct size ball bearings or
bushed blocks containing safety hooks
and properly ‘eye-spliced’ minimum
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five-eighth (5⁄8) inch diameter first-grade
manila rope [or equivalent rope].’’ The
primary purpose of this provision is to
allow a worker to safely control the
ascent, descent, and stopping locations
of the boatswain’s chair. The proposed
alternative to these requirements allows
the employer to use a boatswain’s chair
to lift workers to work locations inside
and outside a chimney when both a
personnel cage and a personnel platform
are infeasible. The employers proposed
to attach the boatswain’s chair to the
hoisting system described as an
alternative for paragraph (c) of 29 CFR
1926.552.
Paragraph (c) of 29 CFR 1926.552
specifies the requirements for enclosed
hoisting systems used to transport
personnel from one elevation to another.
This paragraph ensures that employers
transport workers safely to and from
elevated work platforms by mechanical
means during construction work
involving structures such as chimneys.
In this regard, paragraph (c)(1) of 29
CFR 1926.552 requires employers to
enclose hoist towers located outside a
chimney on the side or sides used for
entrance to, and exit from, the structure;
these enclosures must extend the full
height of the hoist tower. Under the
requirements of paragraph (c)(2) of 29
CFR 1926.552, employers must enclose
all four sides of a hoist tower located
inside a chimney; these enclosures also
must extend the full height of the tower.
As an alternative to complying with
the hoist tower requirements of 29 CFR
1926.552(c)(1) and (c)(2), the employers
proposed to use a hoist system to
transport workers to and from elevated
work locations inside and outside
chimneys. The proposed hoist system
includes a hoist machine, cage, safety
cables, and safety measures such as
limit switches to prevent overrun of the
cage at the top and bottom landings, and
safety clamps that grip the safety cables
if the main hoist line fails. To transport
workers to and from elevated work
locations, the employers proposed to
attach a personnel cage to the hoist
system. However, when they can
demonstrate that adequate space is not
available for the cage, they may use a
personnel platform above the last
worksite that the cage can reach.
Further, when the employers show that
space limitations make it infeasible to
use a work platform for transporting
workers, they have proposed to use a
boatswain’s chair above the last
worksite serviced by the personnel
platform. Using the proposed hoist
system as an alternative to the hoist
tower requirements of 29 CFR
1926.552(c)(1) and (c)(2) eliminates the
need to comply with the other
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provisions of 29 CFR 1926.552(c) that
specify requirements for hoist towers.
Accordingly, the employers have
requested a permanent variance from
these and related provisions (i.e.,
paragraphs (c)(3), (c)(4), (c)(8), (c)(13),
(c)(14)(i), and (c)(16)).
Under Section 6(d) of the
Occupational Safety and Health Act of
1970 (29 U.S.C. 655), and based on the
record discussed above, the Agency
finds that when the employers comply
with the conditions of the following
order, the working conditions of their
workers will be at least as safe and
healthful as if the employers complied
with the working conditions specified
by paragraph (o)(3) of 29 CFR 1926.452,
and paragraphs (c)(1) through (c)(4),
(c)(8), (c)(13), (c)(14)(i), and (c)(16) of 29
CFR 1926.552. This decision is
applicable in all States under Federal
OSHA enforcement jurisdiction, and in
the 14 State-Plan States with standards
identical to the Federal standards
(Alaska, Arizona, Indiana, Maryland,
Minnesota, Nevada, New Mexico, North
Carolina, Oregon, Puerto Rico,
Tennessee, Virginia, Vermont, and
Wyoming). In Kentucky, Michigan,
South Carolina and Utah, the employers
must meet additional conditions before
this variance will apply in those States.
This decision does not apply in
California, Hawaii, Iowa, and
Washington.
VIII. Order
OSHA issues this order authorizing
Gibraltar Chimney International, LLC,
Hoffmann, Inc., and Kiewit Power
Constructors Co. (‘‘the employers’’) to
comply with the following conditions
instead of complying with paragraph
(o)(3) of 29 CFR 1926.452 and
paragraphs (c)(1) through (c)(4), (c)(8),
(c)(13), (c)(14)(i), and (c)(16) of 29 CFR
1926.552. This order applies in Federal
OSHA enforcement jurisdictions, and in
those States with OSHA-approved State
plans that have identical standards and
have agreed to the terms of the variance.
1. Scope of the Permanent Variance
(a) This permanent variance applies
only to tapered chimneys when the
employers use a hoist system during
inside or outside chimney construction
to raise or lower their workers between
the bottom landing of a chimney and an
elevated work location on the inside or
outside surface of the chimney.
(b) When using a hoist system as
specified in this permanent variance,
the employers must:
(i) Use the personnel cages, personnel
platforms, or boatswain’s chairs raised
and lowered by the hoist system solely
to transport workers with the tools and
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materials necessary to do their work;
and
(ii) Attach a hopper or concrete
bucket to the hoist system to raise and
lower all other materials and tools
inside or outside a chimney.
(c) Except for the requirements
specified by 29 CFR 1926.452 (o)(3) and
1926.552(c)(1) through (c)(4), (c)(8),
(c)(13), (c)(14)(i), and (c)(16), the
employers must comply fully with all
other applicable provisions of 29 CFR
parts 1910 and 1926.
2. Replacing a Personnel Cage With a
Personnel Platform or a Boatswain’s
Chair
(a) Personnel platform. When the
employers demonstrate that available
space makes a personnel cage for
transporting workers infeasible, they
may replace the personnel cage with a
personnel platform when they limit use
of the personnel platform to elevations
above the last work location that the
personnel cage can reach.
(b) Boatswain’s chair. Employers
must:
(i) Before using a boatswain’s chair,
demonstrate that available space makes
it infeasible to use a personnel platform
for transporting workers;
(ii) Limit use of a boatswain’s chair to
elevations above the last work location
that the personnel platform can reach;
and
(iii) Use a boatswain’s chair in
accordance with tackle requirements
specified by 29 CFR 1926.452(o)(3),
unless they can demonstrate that the
structural arrangement of the chimney
precludes such use.
3. Qualified Competent Person
(a) The employers must:
(i) Provide a qualified competent
person, as specified in paragraphs (f)
and (m) of 29 CFR 1926.32, who is
responsible for ensuring that the design,
maintenance, and inspection of the
hoist system comply with the
conditions of this grant and with the
appropriate requirements of 29 CFR part
1926 (‘‘Safety and Health Regulations
for Construction’’); and
(ii) Ensure that the qualified
competent person is present at ground
level to assist in an emergency
whenever the hoist system is raising or
lowering workers.
(b) The employers must use a
qualified competent person to design
and maintain the cathead described
under Condition 8 (‘‘Cathead and
Sheave’’), below.
4. Hoist Machine
(a) Type of hoist. The employers must
designate the hoist machine as a
portable personnel hoist.
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(b) Raising or lowering a transport.
The employers must ensure that:
(i) The hoist machine includes a basemounted drum hoist designed to control
line speed; and
(ii) Whenever they raise or lower a
personnel or material hoist (e.g., a
personnel cage, personnel platform,
boatswain’s chair, hopper, concrete
bucket) using the hoist system:
(A) The drive components are
engaged continuously when an empty or
occupied transport is being lowered
(i.e., no ‘‘freewheeling’’);
(B) The drive system is
interconnected, on a continuous basis,
through a torque converter, mechanical
coupling, or an equivalent coupling
(e.g., electronic controller, fluid
clutches, hydraulic drives).
(C) The braking mechanism is applied
automatically when the transmission is
in the neutral position and a forwardreverse coupling or shifting
transmission is being used; and
(D) No belts are used between the
power source and the winding drum.
(c) Power source. The employers must
power the hoist machine by an air,
electric, hydraulic, or internal
combustion drive mechanism.
(d) Constant-pressure control switch.
The employers must:
(i) Equip the hoist machine with a
hand- or foot-operated constant-pressure
control switch (i.e., a ‘‘deadman control
switch’’) that stops the hoist
immediately upon release; and
(ii) Protect the control switch to
prevent it from activating if the hoist
machine is struck by a falling or moving
object.
(e) Line-speed indicator. The
employers must:
(i) Equip the hoist machine with an
operating line-speed indicator
maintained in good working order; and
(ii) Ensure that the line-speed
indicator is in clear view of the hoist
operator during hoisting operations.
(f) Braking systems. The employers
must equip the hoist machine with two
(2) independent braking systems (i.e.,
one automatic and one manual) located
on the winding side of the clutch or
couplings, with each braking system
being capable of stopping and holding
150 percent of the maximum rated load.
(g) Slack-rope switch. The employers
must equip the hoist machine with a
slack-rope switch to prevent rotation of
the winding drum under slack-rope
conditions.
(h) Frame. The employers must
ensure that the frame of the hoist
machine is a self-supporting, rigid,
welded steel structure, and that holding
brackets for anchor lines and legs for
anchor bolts are integral components of
the frame.
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(i) Stability. The employers must
secure hoist machines in position to
prevent movement, shifting, or
dislodgement.
(j) Location. The employers must:
(i) Locate the hoist machine far
enough from the footblock to obtain the
correct fleet angle for proper spooling of
the cable on the drum; and
(ii) Ensure that the fleet angle remains
between one-half degree (1⁄2°) and one
and one-half degrees (11⁄2°) for smooth
drums, and between one-half degree
(1⁄2°) and two degrees (2°) for grooved
drums, with the lead sheave centered on
the drum.1
(k) Drum and flange diameter. The
employers must:
(i) Provide a winding drum for the
hoist that is at least 30 times the
diameter of the rope used for hoisting;
and
(ii) Ensure that the winding drum has
a flange diameter that is at least one and
one-half (11⁄2) times the diameter of the
winding drum.
(l) Spooling of the rope. The
employers must never spool the rope
closer than two (2) inches (5.1 cm) from
the outer edge of the winding drum
flange.
(m) Electrical system. The employers
must ensure that all electrical
equipment is weatherproof.
(n) Limit switches. The employers
must equip the hoist system with limit
switches and related equipment that
automatically prevent overtravel of a
personnel cage, personnel platform,
boatswain’s chair, or material-transport
device at the top of the supporting
structure and at the bottom of the
hoistway or lowest landing level.
5. Methods of Operation
(a) Worker qualifications and training.
The employers must:
(i) Ensure that only trained and
experienced workers, who are
knowledgeable of hoist-system
operations, control the hoist machine;
and
(ii) Provide instruction, periodically
and as necessary, on how to operate the
hoist system, to each worker who uses
a personnel cage for transportation.
(b) Speed limitations. The employers
must not operate the hoist at a speed in
excess of:
(i) Two hundred and fifty (250) feet
(76.9 m) per minute when a personnel
cage is being used to transport workers;
1 This variance adopts the definition of, and
specifications for, fleet angle from Cranes and
Derricks, H. I. Shapiro, et al. (eds.); New York:
McGraw-Hill; 3rd ed., 1999, page 592. Accordingly,
the fleet angle is ‘‘[t]he angle the rope leading onto
a [winding] drum makes with the line
perpendicular to the drum rotating axis when the
lead rope is making a wrap against the flange.’’
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(ii) One hundred (100) feet (30.5 m)
per minute when a personnel platform
or boatswain’s chair is being used to
transport workers; or
(iii) A line speed that is consistent
with the design limitations of the
system when only material is being
hoisted.
(c) Communication. The employers
must:
(i) Use a voice-mediated
intercommunication system to maintain
communication between the hoist
operator and the workers located in or
on a moving personnel cage, personnel
platform, or boatswain’s chair;
(ii) Stop hoisting if, for any reason,
the communication system fails to
operate effectively; and
(iii) Resume hoisting only when the
site superintendent determines that it is
safe to do so.
6. Hoist Rope
(a) Grade. The employers must use a
wire rope for the hoist system (i.e.,
‘‘hoist rope’’) that consists of extraimproved plow steel, an equivalent
grade of non-rotating rope, or a regular
lay rope with a suitable swivel
mechanism.
(b) Safety factor. The employers must
maintain a safety factor of at least eight
(8) times the safe workload throughout
the entire length of hoist rope.
(c) Size. The employers must use a
hoist rope that is at least one-half (1⁄2)
inch (1.3 cm) in diameter.
(d) Inspection, removal, and
replacement. The employers must:
(i) Thoroughly inspect the hoist rope
before the start of each job and on
completing a new setup;
(ii) Maintain the proper diameter-todiameter ratios between the hoist rope
and the footblock and the sheave by
inspecting the wire rope regularly (see
Conditions 7(c) and 8(d), below); and
(iii) Remove and replace the wire rope
with new wire rope when any of the
conditions specified by 29 CFR
1926.552(a)(3) occurs.
(e) Attachments. The employers must
attach the rope to a personnel cage,
personnel platform, or boatswain’s chair
with a keyed-screwpin shackle or
positive-locking link.
(f) Wire-rope fastenings. When the
employers use clip fastenings (e.g., Ubolt wire-rope clips) with wire ropes,
they must:
(i) Use Table H–20 of 29 CFR
1926.251 to determine the number and
spacing of clips;
(ii) Use at least three (3) drop-forged
clips at each fastening;
(iii) Install the clips with the ‘‘U’’ of
the clips on the dead end of the rope;
and
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(iv) Space the clips so that the
distance between them is six (6) times
the diameter of the rope.
7. Footblock
(a) Type of block. The employers must
use a footblock:
(i) Consisting of construction-type
blocks of solid single-piece bail with a
safety factor that is at least four (4) times
the safe workload, or an equivalent
block with roller bearings;
(ii) Designed for the applied loading,
size, and type of wire rope used for
hoisting;
(iii) Designed with a guard that
contains the wire rope within the
sheave groove;
(iv) Bolted rigidly to the base; and
(v) Designed and installed so that it
turns the moving wire rope to and from
the horizontal or vertical direction as
required by the direction of rope travel.
(b) Directional change. The employers
must ensure that the angle of change in
the hoist rope from the horizontal to the
vertical direction at the footblock is
approximately 90°.
(c) Diameter. The employers must
ensure that the line diameter of the
footblock is at least 24 times the
diameter of the hoist rope.
8. Cathead and Sheave
(a) Support. The employers must use
a cathead (i.e., ‘‘overhead support’’) that
consists of a wide-flange beam, or two
(2) steel-channel sections securely
bolted back-to-back to prevent
spreading.
(b) Installation. The employers must
ensure that:
(i) All sheaves revolve on shafts that
rotate on bearings; and
(ii) The bearings are mounted securely
to maintain the proper bearing position
at all times.
(c) Rope guides. The employers must
provide each sheave with appropriate
rope guides to prevent the hoist rope
from leaving the sheave grooves when
the rope vibrates or swings abnormally.
(d) Diameter. The employers must use
a sheave with a diameter that is at least
24 times the diameter of the hoist rope.
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9. Guide Ropes
(a) Number and construction. The
employers must affix two (2) guide
ropes by swivels to the cathead. The
guide ropes must:
(i) Consist of steel safety cables not
less than one-half (1⁄2) inch (1.3 cm) in
diameter; and
(ii) Be free of damage or defect at all
times.
(b) Guide rope fastening and
alignment tension. The employers must
fasten one end of each guide rope
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securely to the overhead support, with
appropriate tension applied at the
foundation.
(c) Height. The employers must rig the
guide ropes along the entire height of
the hoist-machine structure.
10. Personnel Cage
(a) Construction. A personnel cage
must be of steel frame construction and
capable of supporting a load that is four
(4) times its maximum rated load
capacity. The employers also must
ensure that the personnel cage has:
(i) A top and sides that are
permanently enclosed (except for the
entrance and exit);
(ii) A floor securely fastened in place;
(iii) Walls that consist of 14-gauge,
one-half (1⁄2) inch (1.3 cm) expanded
metal mesh, or an equivalent material;
(iv) Walls that cover the full height of
the personnel cage between the floor
and the overhead covering;
(v) A sloped roof constructed of oneeighth (1⁄8) inch (0.3 cm) aluminum, or
an equivalent material; and
(vi) Safe handholds (e.g., rope grips—
but not rails or hard protrusions 2) that
accommodate each occupant.
(b) Overhead weight. A personnel
cage must have an overhead weight
(e.g., a headache ball of appropriate
weight) to compensate for the weight of
the hoist rope between the cathead and
the footblock. In addition, the
employers must:
(i) Ensure that the overhead weight is
capable of preventing line run; and
(ii) Use a means to restrain the
movement of the overhead weight so
that the weight does not interfere with
safe personnel hoisting.
(c) Gate. The personnel cage must
have a gate that:
(i) Guards the full height of the
entrance opening; and
(ii) Has a functioning mechanical lock
that prevents accidental opening.
(d) Operating procedures. The
employers must post the procedures for
operating the personnel cage
conspicuously at the hoist operator’s
station.
(e) Capacity. The employers must:
(i) Hoist no more than four (4)
occupants in the cage at any one time;
and
(ii) Ensure that the rated load capacity
of the cage is at least 250 pounds (113.4
kg) for each occupant so hoisted.
(f) Worker notification. The employers
must post a sign in each personnel cage
notifying workers of the following
conditions:
(i) The standard rated load, as
determined by the initial static drop test
2 To reduce impact hazards should workers lose
their balance because of cage movement.
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specified by Condition 10(g) (‘‘Static
drop tests’’), below; and
(ii) The reduced rated load for the
specific job.
(g) Static drop tests. The employers
must:
(i) Conduct static drop tests of each
personnel cage that comply with the
definition of ‘‘static drop test’’ specified
by section 3 (‘‘Definitions’’) and the
static drop-test procedures provided in
section 13 (‘‘Inspections and Tests’’) of
American National Standards Institute
(ANSI) standard A10.22–1990 (R1998)
(‘‘American National Standard for RopeGuided and Nonguided Worker’s
Hoists—Safety Requirements’’);
(ii) Perform the initial static drop test
at 125 percent of the maximum rated
load of the personnel cage, and
subsequent drop tests at no less than
100 percent of its maximum rated load;
and
(iii) Use a personnel cage for raising
or lowering workers only when no
damage occurred to the components of
the cage as a result of the static drop
tests.
11. Safety Clamps
(a) Fit to the guide ropes. The
employers must:
(i) Fit appropriately designed and
constructed safety clamps to the guide
ropes; and
(ii) Ensure that the safety clamps do
not damage the guide ropes when in
use.
(b) Attach to the personnel cage. The
employers must attach safety clamps to
each personnel cage for gripping the
guide ropes.
(c) Operation. The safety clamps
attached to the personnel cage must:
(i) Operate on the ‘‘broken rope
principle’’ defined in section 3
(‘‘Definitions’’) of ANSI standard
A10.22–1990 (R1998);
(ii) Be capable of stopping and
holding a personnel cage that is carrying
100 percent of its maximum rated load
and traveling at its maximum allowable
speed if the hoist rope breaks at the
footblock; and
(iii) Use a pre-determined and pre-set
clamping force (i.e., the ‘‘spring
compression force’’) for each hoist
system.
(d) Maintenance. The employers must
keep the safety clamp assemblies clean
and functional at all times.
12. Overhead Protection
(a) The employers must install a
canopy or shield over the top of the
personnel cage that is made of steel
plate at least three-sixteenths (3⁄16) of an
inch (4.763 mm) thick, or material of
equivalent strength and impact
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resistance, to protect workers (i.e., both
inside and outside the chimney) from
material and debris that may fall from
above.
(b) The employers must ensure that
the canopy or shield slopes to the
outside of the personnel cage.3
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13. Emergency-Escape Device
(a) Location. The employers must
provide an emergency-escape device in
at least one of the following locations:
(i) In the personnel cage, provided
that the device is long enough to reach
the bottom landing from the highest
possible escape point; or
(ii) At the bottom landing, provided
that a means is available in the
personnel cage for the occupants to raise
the device to the highest possible escape
point.
(b) Operating instructions. The
employers must ensure that written
instructions for operating the
emergency-escape device are attached to
the device.
(c) Training. The employers must
instruct each worker who uses a
personnel cage for transportation on
how to operate the emergency-escape
device:
(i) Before the worker uses a personnel
cage for transportation; and
(ii) Periodically, and as necessary,
thereafter.
14. Personnel Platforms
(a) Personnel platforms. When the
employers elect to replace the personnel
cage with a personnel platform in
accordance with Condition 2(a) of this
variance, they must:
(i) Ensure that an enclosure surrounds
the platform, and that this enclosure is
at least 42 inches (106.7 cm) above the
platform’s floor;
(ii) Provide overhead protection when
an overhead hazard is, or could be,
present; and
(iii) Comply with the applicable
scaffolding strength requirements
specified by 29 CFR 1926.451(a)(1).
(b) Fall-protection equipment. Before
workers use work platforms or
boatswains’ chairs, the employers must:
(i) Equip the workers with, and ensure
that they use, full body harnesses,
lanyards, and lifelines as specified by 29
CFR 1926.104 and the applicable
requirements of 29 CFR 1926.502(d);
and
(ii) Ensure that workers secure the
lifelines to the top of the chimney and
to a weight at the bottom of the
chimney, and that the workers’ lanyards
are attached to the lifeline during the
entire period of vertical transit.
3 Paragraphs (a) and (b) were adapted from
OSHA’s Underground Construction Standard (29
CFR 1926.800(t)(4)(iv)).
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15. Inspections, Tests, and Accident
Prevention
(a) The employers must:
(i) Conduct inspections of the hoist
system as required by 29 CFR
1926.20(b)(2);
(ii) Ensure that a competent person
conducts daily visual inspections of the
hoist system; and
(iii) Inspect and test the hoist system
as specified by 29 CFR 1926.552(c)(15).
(b) The employers must comply with
the accident prevention requirements of
29 CFR 1926.20(b)(3).
16. Welding
(a) The employers must use only
qualified welders to weld components
of the hoisting system.
(b) The employers must ensure that
the qualified welders:
(i) Are familiar with the weld grades,
types, and materials specified in the
design of the system; and
(ii) Perform the welding tasks in
accordance with 29 CFR 1926, subpart
J (‘‘Welding and Cutting’’).
APPENDIX A
Nonmandatory Conditions When Performing
Chimney Construction Using Hoist Systems
OSHA strongly encourages the employers
to implement the following additional
conditions under this order:
1. Fall hazards. The employers should
install attachment points inside personnel
cages for securing fall-arrest systems, and
ensure that workers using personnel cages
secure their fall-arrest systems to these
attachment points.
2. Shearing hazards. The employers
should:
(a) Provide workers who use personnel
platforms or boatswain’s chairs with
instruction on the shearing hazards posed by
the hoist system (e.g., work platforms,
scaffolds), and the need to keep their limbs
or other body parts clear of these hazards
during hoisting operations;
(b) Provide the instruction on shearing
hazards:
(i) Before a worker uses a personnel
platform or boatswain’s chair at the worksite;
and
(ii) Periodically, and as necessary,
thereafter, including whenever a worker
demonstrates a lack of knowledge about the
hazard or how to avoid the hazard, a
modification occurs to an existing shearing
hazard, or a new shearing hazard develops at
the worksite; and
(c) Attach a readily visible warning to each
personnel platform and boatswain’s chair
notifying workers, in a language the workers
understand, of potential shearing hazards
they may encounter during hoisting
operations, and that uses the following (or
equivalent) wording:
(i) For personnel platforms: ‘‘Warning—To
avoid serious injury, keep your hands, arms,
feet, legs, and other parts of your body inside
this platform while it is in motion’’; and
(ii) For boatswain’s chairs: ‘‘Warning—To
avoid serious injury, do not extend your
PO 00000
Frm 00076
Fmt 4703
Sfmt 4703
41749
hands, arms, feet, legs, or other parts of your
body from the side or to the front of this chair
while it is in motion.’’
3. Safety zone. The employers should:
(a) Establish a clearly designated safety
zone around the bottom landing of the hoist
system; and
(b) Prohibit any worker from entering the
safety zone except to access a personnel- or
material-transport device, and then only
when the device is at the bottom landing and
not in operation (i.e., when the drive
components of the hoist machine are
disengaged and the braking mechanism is
properly applied).
4. OSHA notification. The employers
should:
(a) At least 15 calendar days prior to
commencing any chimney construction
operation using the conditions specified
herein, notify the OSHA Area Office nearest
to the worksite, or the appropriate State-Plan
Office, of the operation, including the
location of the operation and the date the
operation will commence;
(b) Inform OSHA national headquarters as
soon as it has knowledge that it will:
(i) Cease to do business; or
(ii) Transfer the activities covered by this
permanent variance to a successor company.
IX. Authority and Signature
Jordan Barab, Acting Assistant
Secretary of Labor for Occupational
Safety and Health, U.S. Department of
Labor, 200 Constitution Ave., NW.,
Washington, DC directed the
preparation of this notice. OSHA is
issuing this notice under the authority
specified by Section 6(d) of the
Occupational Safety and Health Act of
1970 (29 U.S.C. 655), Secretary of
Labor’s Order No. 5–2007 (72 FR
31160), and 29 CFR part 1905.
Signed at Washington, DC, on August 11th,
2009.
Jordan Barab,
Acting Assistant Secretary of Labor for
Occupational Safety and Health.
[FR Doc. E9–19741 Filed 8–17–09; 8:45 am]
BILLING CODE 4510–26–P
DEPARTMENT OF LABOR
Occupational Safety and Health
Administration
[OSHA–2007–0004 (Formerly V–06–01)]
Gibraltar Chimney International, LLC,
Hoffmann, Inc., and Kiewit Power
Constructors Co.: Grant of a
Permanent Variance
AGENCY: Occupational Safety and Health
Administration (OSHA), Department of
Labor.
ACTION: Notice of a grant of a permanent
variance.
SUMMARY: This notice announces the
grant of a permanent variance to
E:\FR\FM\18AUN1.SGM
18AUN1
Agencies
[Federal Register Volume 74, Number 158 (Tuesday, August 18, 2009)]
[Notices]
[Pages 41742-41749]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E9-19741]
-----------------------------------------------------------------------
DEPARTMENT OF LABOR
Occupational Safety and Health Administration
[OSHA-2007-0004 (Formerly V-06-01)]
Gibraltar Chimney International, LLC, Hoffmann, Inc., and Kiewit
Power Constructors Co.: Grant of a Permanent Variance
AGENCY: Occupational Safety and Health Administration (OSHA),
Department of Labor.
ACTION: Notice of a grant of a permanent variance.
-----------------------------------------------------------------------
SUMMARY: This notice announces the grant of a permanent variance to
Gibraltar Chimney International, LLC, Hoffmann, Inc., and Kiewit Power
Constructors Co. (``the employers''). The permanent variance addresses
the provision that regulates the tackle used for boatswain's chairs (29
CFR 1926.452 (o)(3)), as well as the provisions specified for personnel
hoists by paragraphs (c)(1) through (c)(4), (c)(8), (c)(13),
(c)(14)(i), and (c)(16) of 29 CFR 1926.552. Instead of complying with
these provisions, the employers must comply with a number of
alternative conditions listed in this grant; these alternative
conditions regulate hoist systems used during inside or outside chimney
construction to raise or lower workers in personnel cages, personnel
platforms, and boatswain's chairs between the bottom landing of a
chimney and an elevated work location. Accordingly, OSHA finds that
these alternative conditions protect workers at least as well as the
requirements specified by 29 CFR 1926.452(o)(3) and 1926.552(c)(1)
through (c)(4), (c)(8), (c)(13), (c)(14)(i), and (c)(16). This
permanent variance applies in Federal OSHA enforcement jurisdictions,
and in those States with OSHA-approved State-Plans covering private-
sector employers that have identical standards and have agreed to the
terms of the variance.
DATES: The effective date of the permanent variance is August 18, 2009.
FOR FURTHER INFORMATION CONTACT: For information about this notice
contact Ms. MaryAnn Garrahan, Director, Office of Technical Programs
and Coordination Activities, Room N-3655, OSHA, U.S. Department of
Labor, 200 Constitution Avenue, NW., Washington, DC 20210; telephone
(202) 693-2110; fax (202) 693-1644. For electronic copies of this
notice, contact the Agency on its Webpage at https://www.osha.gov, and
select ``Federal Register,'' ``Date of Publication,'' and then
``2009.''
Additional information also is available from the following OSHA
Regional Offices:
U.S. Department of Labor, OSHA, JFK Federal Building, Room E340,
Boston, MA 02203; telephone: (617) 565-9860; fax: (617) 565-9827.
U.S. Department of Labor, OSHA, 201 Varick Street, Room 670, New York,
NY 10014; telephone: (212) 337-2378; fax: (212) 337-2371.
U.S. Department of Labor, OSHA, the Curtis Center, Suite 740 West, 170
South Independence Mall West, Philadelphia, PA 19106-3309; telephone:
(215) 861-4900; fax: (215) 861-4904.
U.S. Department of Labor, OSHA, Atlanta Federal Center, 61 Forsyth
Street, SW., Room 6T50, Atlanta, GA 30303; telephone: (404) 562-2300;
fax: (404) 562-2295.
U.S. Department of Labor, OSHA, 230 South Dearborn Street, Room 3244,
Chicago, IL 60604; telephone: (312) 353-2220; fax: (312) 353-7774.
U.S. Department of Labor, OSHA, Two Pershing Square Building, 2300 Main
Street, Suite 1010, Kansas City, MO, 64108-2416; telephone: (816) 283-
8745; fax: (816) 283-0547.
U.S. Department of Labor, OSHA, 525 Griffin Street, Suite 602, Dallas,
TX 75202; telephone: (972) 850-4145; fax: (972) 850-4149.
U.S. Department of Labor, OSHA, 1999 Broadway, Suite 1690, Denver, CO
80202; telephone: (720) 264-6550; fax: (720) 264-6585.
U.S. Department of Labor, OSHA, 90 7th Street, Suite 18100, San
Francisco, CA 94103; telephone: (415) 625-2547; fax: (415) 625-2534.
U.S. Department of Labor, OSHA, 1111 Third Avenue, Suite 715, Seattle,
WA 98101-3212; telephone: (206) 553-5930; fax: (206) 553-6499.
SUPPLEMENTARY INFORMATION:
I. Background
In the past 35 years, a number of chimney construction companies
have demonstrated to OSHA that several personnel-hoist requirements
(i.e., paragraphs (c)(1), (c)(2), (c)(3), (c)(4), (c)(8), (c)(13),
(c)(14)(i), and (c)(16) of 29 CFR 1926.552), as well as the tackle
requirements for boatswain's chairs (i.e., paragraph (o)(3) of 29 CFR
1926.452), result in access problems that pose a serious danger to
their workers. These companies requested permanent variances from these
requirements, and proposed alternative equipment and procedures to
protect workers while being transported to and from their elevated
worksites during chimney construction and repair. The Agency
[[Page 41743]]
subsequently granted these companies permanent variances based on the
proposed alternatives (see 38 FR 8545 (April 3, 1973), 44 FR 51352
(August 31, 1979), 50 FR 20145 (May 14, 1985), 50 FR 40627 (October 4,
1985), 52 FR 22552 (June 12, 1987), 68 FR 52961 (September 8, 2003), 70
FR 72659 (December 6, 2005), and 71 FR 10557 (March 1, 2006)).\1\
---------------------------------------------------------------------------
\1\ Zurn Industries, Inc. received two permanent variances from
OSHA. The first variance, granted on May 14, 1985 (50 FR 20145),
addressed the boatswain's-chair provision (then in paragraph (l)(5)
of 29 CFR 1926.451), as well as the hoist-platform requirements of
paragraphs (c)(1), (c)(2), (c)(3), and (c)(14)(i) of 29 CFR
1926.552. The second variance, granted on June 12, 1987 (52 FR
22552), includes these same paragraphs, as well as paragraphs
(c)(4), (c)(8), (c)(13), and (c)(16) of 29 CFR 1926.552.
---------------------------------------------------------------------------
Gibraltar Chimney International, LLC, Hoffmann, Inc., and Kiewit
Power Constructors Co. (formerly, Kiewit Industrial Co.) applied for a
permanent variance from the same personnel-hoist and boatswain's-chair
requirements as the previous companies, and proposed as an alternative
to these requirements the same equipment and procedures approved by
OSHA in the earlier variances. The Agency published their variance
applications in the Federal Register on February 8, 2007 (72 FR 6002).
Gibraltar Chimney International, LLC, Hoffmann, Inc., and Kiewit
Power Constructors Co. (``the employers'') construct, remodel, repair,
maintain, inspect, and demolish tall chimneys made of reinforced
concrete, brick, and steel. This work, which occurs throughout the
United States, requires the employers to transport workers and
construction material to and from elevated work platforms and scaffolds
located, respectively, inside and outside tapered chimneys. While
tapering contributes to the stability of a chimney, it necessitates
frequent relocation of, and adjustments to, the work platforms and
scaffolds so that they will fit the decreasing circumference of the
chimney as construction progresses upwards.
To transport workers to various heights inside and outside a
chimney, the employers proposed in their variance applications to use a
hoist system that lifts and lowers personnel-transport devices that
include personnel cages, personnel platforms, or boatswain's chairs. In
this regard, the employers proposed to use personnel cages, personnel
platforms, or boatswain's chairs solely to transport workers with the
tools and materials necessary to do their work, and not to transport
only materials or tools on these devices in the absence of workers. In
addition, the employers proposed to attach a hopper or concrete bucket
to the hoist system to raise or lower material inside or outside a
chimney.
The employers also proposed to use a hoist engine, located and
controlled outside the chimney, to power the hoist system. The proposed
system consisted of a wire rope that: spools off a winding drum (also
known as the hoist drum or rope drum) into the interior of the chimney;
passes to a footblock that redirects the rope from the horizontal to
the vertical planes; goes from the footblock through the overhead
sheaves above the elevated platform; and finally drops to the bottom
landing of the chimney where it connects to a personnel- or material-
transport device. The cathead, which is a superstructure at the top of
the system, supports the overhead sheaves. The overhead sheaves (and
the vertical span of the hoist system) move upward with the system as
chimney construction progresses. Two guide cables, suspended from the
cathead, eliminate swaying and rotation of the load. If the hoist rope
breaks, safety clamps activate and grip the guide cables to prevent the
load from falling. The employers proposed to use a headache ball,
located on the hoist rope directly above the load, to counterbalance
the rope's weight between the cathead sheaves and the footblock.
Additional conditions that the employers proposed to follow to
improve worker safety included:
Attaching the wire rope to the personnel cage using a
keyed-screwpin shackle or positive-locking link;
Adding limit switches to the hoist system to prevent
overtravel by the personnel- or material-transport devices;
Providing the safety factors and other precautions
required for personnel hoists specified by the pertinent provisions of
29 CFR 1926.552(c), including canopies and shields to protect workers
located in a personnel cage from material that may fall during hoisting
and other overhead activities;
Providing falling object protection for scaffold platforms
as specified by 29 CFR 1926.451(h)(1);
Conducting tests and inspections of the hoist system as
required by 29 CFR 1926.20(b)(2) and 1926.552(c)(15);
Establishing an accident prevention program that conforms
to 29 CFR 1926.20(b)(3);
Ensuring that workers who use a personnel platform or
boatswain's chair wear full-body harnesses and lanyards, and that the
lanyards are attached to the lifelines during the entire period of
vertical transit; and
Securing the lifelines (used with a personnel platform or
boatswain's chair) to the rigging at the top of the chimney and to a
weight at the bottom of the chimney to provide maximum stability to the
lifelines.
II. Proposed Variance From 29 CFR 1926.452(o)(3)
The employers noted in their variance request that it is necessary,
on occasion, to use a boatswain's chair to transport workers to and
from a bracket scaffold on the outside of an existing chimney during
flue installation or repair work, or to transport them to and from an
elevated scaffold located inside a chimney that has a small or tapering
diameter. Paragraph (o)(3) of 29 CFR 1926.452, which regulates the
tackle used to rig a boatswain's chair, states that this tackle must
``consist of correct size ball bearings or bushed blocks containing
safety hooks and properly `eye-spliced' minimum five-eighth (\5/8\)
inch diameter first-grade manila rope [or equivalent rope].''
The primary purpose of this paragraph is to allow a worker to
safely control the ascent, descent, and stopping locations of the
boatswain's chair. However, the employers stated in their variance
request that, because of space limitations, the required tackle is
difficult or impossible to operate on some chimneys that are over 200
feet tall. Therefore, as an alternative to complying with the tackle
requirements specified by 29 CFR 1926.452(o)(3), the employers proposed
to use the hoisting system described above in section I
(``Background'') of this notice to raise or lower workers in a
personnel cage to work locations both inside and outside a chimney. In
addition, the employers proposed to use a personnel cage for this
purpose to the extent that adequate space is available, and to use a
personnel platform when using a personnel cage was infeasible because
of limited space. When available space makes using a personnel platform
infeasible, the employers proposed to use a boatswain's chair to lift
workers to work locations. The proposed variance limited use of the
boatswain's chair to elevations above the last work location that the
personnel platform can reach; under these conditions, the employers
proposed to attach the boatswain's chair directly to the hoisting cable
only when the structural arrangement precludes the safe use of the
block and tackle required by 29 CFR 1926.452(o)(3).
III. Proposed Variance From 29 CFR 1926.552(c)
Paragraph (c) of 29 CFR 1926.552 specifies the requirements for
enclosed hoisting systems used to transport workers from one elevation
to another.
[[Page 41744]]
This paragraph ensures that employers transport workers safely to and
from elevated work platforms by mechanical means during the
construction, alteration, repair, maintenance, or demolition of
structures such as chimneys. However, this standard does not provide
specific safety requirements for hoisting workers to and from elevated
work platforms and scaffolds in tapered chimneys; the tapered design
requires frequent relocation of, and adjustment to, the work platforms
and scaffolds. The space in a small-diameter or tapered chimney is not
large enough or configured so that it can accommodate an enclosed hoist
tower. Moreover, using an enclosed hoist tower for outside operations
exposes workers to additional fall hazards because they need to install
extra bridging and bracing to support a walkway between the hoist tower
and the tapered chimney.
Paragraph (c)(1) of 29 CFR 1926.552 requires the employers to
enclose hoist towers located outside a chimney on the side or sides
used for entrance to, and exit from, the chimney; these enclosures must
extend the full height of the hoist tower. The employers asserted in
their proposed variance that it is impractical and hazardous to locate
a hoist tower outside tapered chimneys because it becomes increasingly
difficult, as a chimney rises, to erect, guy, and brace a hoist tower;
under these conditions, access from the hoist tower to the chimney or
to the movable scaffolds used in constructing the chimney exposes
workers to a serious fall hazard. Additionally, they noted that the
requirement to extend the enclosures 10 feet above the outside
scaffolds often exposes the workers involved in building these
extensions to dangerous wind conditions.
Paragraph (c)(2) of 29 CFR 1926.552 requires that employers enclose
all four sides of a hoist tower even when the tower is located inside a
chimney; the enclosure must extend the full height of the tower. In the
proposed variance, the employers contended that it is hazardous for
workers to erect and brace a hoist tower inside a chimney, especially
small-diameter or tapered chimneys or chimneys with sublevels, because
these structures have limited space and cannot accommodate hoist
towers; space limitations result from chimney design (e.g., tapering),
as well as reinforced steel projecting into the chimney from formwork
that is near the work location.
As an alternative to complying with the hoist-tower requirements of
29 CFR 1926.552(c)(1) and (c)(2), the employers proposed to use the
hoist system discussed in section I (``Background'') of this notice to
transport workers to and from work locations inside and outside
chimneys. They claimed that this hoist system would make it unnecessary
for them to comply with other provisions of 29 CFR 1926.552(c) that
specify requirements for hoist towers, including:
(c)(3)--Anchoring the hoist tower to a structure;
(c)(4)--Hoistway doors or gates;
(c)(8)--Electrically interlocking entrance doors or gates
that prevent hoist movement when the doors or gates are open;
(c)(13)--Emergency stop switch located in the car;
(c)(14)(i)--Using a minimum of two wire ropes for drum-
type hoisting; and
(c)(16)--Construction specifications for personnel hoists,
including materials, assembly, structural integrity, and safety
devices.
The employers asserted that the proposed hoisting system protected
workers at least as effectively as the personnel-hoist requirements of
29 CFR 1926.552(c). The following section of this preamble reviews the
comments received on the employers' proposed variance.
IV. Comments on the Proposed Variance
OSHA received no comments on the proposed variance, including no
comments from State-Plan States and Territories.
V. Multi-State Variance
The variance applications stated that the employers perform chimney
work in a number of geographic locations in the United States, some of
which could include locations in one or more of the States and
Territories that operate OSHA-approved safety and health programs under
Section 18 of the Occupational Safety and Health Act of 1970 (``State-
Plan States and Territories''; see 29 U.S.C. 651 et seq.). State-Plan
States and Territories have primary enforcement responsibility over the
work performed in those States and Territories. Under the provisions of
29 CFR 1952.9 (``Variances affecting multi-state employers'') and 29
CFR 1905.14(b)(3) (``Actions on applications''), a permanent variance
granted by the Agency becomes effective in State-Plan States and
Territories as an authoritative interpretation of the applicants'
compliance obligation when: (1) The relevant standards are the same as
the Federal OSHA standards from which the applicants are seeking the
permanent variance; and (2) the State-Plan State or Territory does not
object to the terms of the variance application.
As noted in the previous section of this notice (Section IV
(``Comments on the Proposed Variance'')), OSHA received no comments on
the variance application published in the Federal Register from any
State-Plan State or Territory. However, several State-Plan States and
Territories commented on earlier variance applications published in the
Federal Register involving the same standards and submitted by other
employers engaged in chimney construction and repair; OSHA is relying
on these previous comments to determine the position of these State-
Plan States and Territories on the variance applications submitted by
the present employers.\2\ The remaining paragraphs in this section
provide a summary of the positions taken by the State-Plan States and
Territories on the proposed alternative conditions.
---------------------------------------------------------------------------
\2\ See 68 FR 52961 (Oak Park Chimney Corp. and American Boiler
& Chimney Co.), 70 FR 72659 (International Chimney Corporation,
Karrena International, LLC, and Matrix Service Industrial
Contractors, Inc.), and 71 FR 10557 (Commonwealth Dynamics, Inc.,
Mid-Atlantic Boiler & Chimney, Inc., and R and P Industrial Chimney
Co., Inc.).
---------------------------------------------------------------------------
The following thirteen State-Plan States and one Territory have
standards identical to the Federal OSHA standards and agreed to accept
the alternative conditions: Alaska, Arizona, Indiana, Maryland,
Minnesota, Nevada, New Mexico, North Carolina, Oregon, Puerto Rico,
Tennessee, Vermont, Virginia, and Wyoming. Of the remaining 12 States
and Territories with OSHA-approved State plans, three of the States and
one Territory (Connecticut, New Jersey, New York, and the Virgin
Islands) cover only public sector workers and have no authority over
the private sector workers addressed in this variance application
(i.e., that authority continues to reside with Federal OSHA).
Four States (Kentucky, Michigan, South Carolina, and Utah) accepted
the proposed alternative when specific additional requirements are
fulfilled. Kentucky noted that, while it agreed with the terms of the
variance, Kentucky statutory law requires affected employers to apply
to the State for a State variance. Michigan agreed to the alternative
conditions, but noted that its standards are not identical to the OSHA
standards covered by the variance application. Therefore, Michigan
cautioned that employers electing to use the variance in that State
must comply with several provisions in the Michigan standards that are
not addressed in the OSHA standard. South Carolina indicated that it
would accept the
[[Page 41745]]
alternative conditions, but noted that, for the grant of such a
variance to be accepted by the South Carolina Commissioner of Labor,
the employers must file the grant at the Commissioner's office in
Columbia, South Carolina. Utah agreed to accept the Federal variance,
but requires the employers to contact the Occupational Safety and
Health Division, Labor Commission of Utah, regarding a procedural
formality that must be completed before implementing the variance in
that State.
California, Hawaii, Iowa, and Washington either had different
requirements in their standards or declined to accept the terms of the
variance. Therefore, the employers must apply separately for a
permanent variance from these four States.
Based on the responses previously received from State-Plan States
and Territories, the permanent Federal OSHA variance will be effective
in the following thirteen State-Plan States and one Territory: Alaska,
Arizona, Indiana, Maryland, Minnesota, Nevada, New Mexico, North
Carolina, Oregon, Puerto Rico, Tennessee, Virginia, Vermont, and
Wyoming; and in four additional states, Kentucky, Michigan, South
Carolina, and Utah, when the employers meet specific additional
requirements. However, this permanent variance does not apply in
California, Hawaii, Iowa, and Washington State. As stated earlier, in
the three States and one Territory (Connecticut, New Jersey, New York,
and the Virgin Islands) that have State-Plan programs that cover only
public sector workers, authority over the employers under the permanent
variance continues to reside with Federal OSHA.
VI. Nonmandatory Conditions Added to the Permanent Variance
After publishing the variance application of Gibraltar Chimney
International, LLC, Hoffmann, Inc., and Kiewit Power Constructors Co.
in the Federal Register, OSHA received additional variance applications
from chimney construction companies. The Agency subsequently combined
these applications and published them in the Federal Register (see 74
FR 4237) after adding several conditions that it believes will increase
worker protection at little additional cost or burden to the employers.
These added conditions include a requirement for employers to install
attachment points inside personnel cages for securing fall arrest
systems, and to ensure that workers secure their fall arrest systems to
these attachment points when using a personnel cage. The Agency
believes this additional condition will protect workers from falling
out of a cage in the event the door of the cage opens inadvertently
during lifting operations.
OSHA also added other conditions that it believes are necessary to
protect workers from shearing or struck-by hazards associated with
using hoist systems in chimney construction. Workers encounter these
hazards when using personnel platforms or boatswain's chairs to
transport them to or from an elevated jobsite. During transport, these
personnel transport devices pass near structures, including work
platforms and scaffolds, that could crush or inflict other serious
injury on a hand, arm, foot, leg, or other body part that extends
beyond the confines of the personnel transport device. To prevent these
injuries, OSHA added a condition to the variance applications that
would require employers to instruct workers who use personnel platforms
or boatswain's chairs to recognize the shearing and struck-by hazards
associated with personnel-transport operations, and how to avoid these
hazards. Additionally, the condition would require employers to attach
to the personnel platforms and boatswain's chairs, a readily visible
warning of the hazards; this warning will supplement and reinforce the
hazard training by reminding workers of the hazards and how to avoid
them.
To address another struck-by hazard, OSHA added a condition that
would require employers to establish a safety zone around the bottom
landing where workers access personnel- and material-transport devices.
The employers would have to ensure that workers enter the safety zone
only to access a transport device that is in the area circumscribed by
the safety zone, and only when the hoist system is not in operation.
OSHA believes that this condition will prevent a transport device that
is descending from an elevated jobsite from striking a worker who is in
or near the bottom-landing area and is not aware of the descending
device. During descent, it also is difficult for workers in or on these
devices to detect a worker beneath them. Therefore, it would be
necessary for the employers to establish a safety zone and ensure that
workers only enter the safety zone when a transport device is at the
bottom landing and not in operation (i.e., the drive components of the
hoist system are disengaged and the braking mechanism is properly
applied).
OSHA also added another condition that would require employers to
notify (1) the nearest OSHA Area Office, or appropriate State-Plan
Office, at least 15 days before commencing chimney construction
operations covered by the variance, and (2) OSHA national headquarters
as soon as an employer knows that it will cease doing business or
transfers the activities covered by the variance to another company.
These administrative requirements would enable OSHA to more easily
enforce, and determine the status of, the variance than is presently
the case. Currently, OSHA has little or no information about chimney
construction activities conducted under a variance, making it difficult
for it to assess compliance with the conditions specified under the
variance. Additionally, OSHA finds that construction companies cease
operations or transfer chimney construction assets to successor
companies without informing the Agency that the variance is no longer
needed, or requesting that OSHA reassign the variance to the successor
company. The Agency believes that these notification requirements will
improve administrative oversight of the variance program, thereby
enhancing worker safety and reducing its administrative burden.
OSHA specifies these additional conditions in Appendix A of the
order (see Section VIII (``Order''), below). As the employers, workers,
and other members of the regulated community did not have an
opportunity to comment on these conditions, OSHA considers these
conditions to be nonmandatory, and not enforceable under the order.
However, as noted in the previous paragraphs of this section, OSHA
believes that these conditions will increase the protection afforded to
workers under the permanent variance, and will do so at little
additional cost or burden to employers. Therefore, OSHA strongly
encourages the employers to implement these additional conditions. In
this regard, OSHA will propose in the near future to revise permanent
variances issued earlier (i.e., prior to 2009) for chimney construction
to include these additional conditions.
VII. Decision
Gibraltar Chimney International, LLC, Hoffmann, Inc., and Kiewit
Power Constructors Co. seek a permanent variance from the provision
that regulates the tackle used for boatswain's chairs (29 CFR
1926.452(o)(3)), as well as the provisions specified for personnel
hoists by paragraphs (c)(1) through (c)(4), (c)(8), (c)(13),
(c)(14)(i), and (c)(16) of 29 CFR 1926.552. Paragraph (o)(3) of 29 CFR
1926.452 states that the tackle used for boatswain's chairs must
``consist of correct size ball bearings or bushed blocks containing
safety hooks and properly `eye-spliced' minimum
[[Page 41746]]
five-eighth (\5/8\) inch diameter first-grade manila rope [or
equivalent rope].'' The primary purpose of this provision is to allow a
worker to safely control the ascent, descent, and stopping locations of
the boatswain's chair. The proposed alternative to these requirements
allows the employer to use a boatswain's chair to lift workers to work
locations inside and outside a chimney when both a personnel cage and a
personnel platform are infeasible. The employers proposed to attach the
boatswain's chair to the hoisting system described as an alternative
for paragraph (c) of 29 CFR 1926.552.
Paragraph (c) of 29 CFR 1926.552 specifies the requirements for
enclosed hoisting systems used to transport personnel from one
elevation to another. This paragraph ensures that employers transport
workers safely to and from elevated work platforms by mechanical means
during construction work involving structures such as chimneys. In this
regard, paragraph (c)(1) of 29 CFR 1926.552 requires employers to
enclose hoist towers located outside a chimney on the side or sides
used for entrance to, and exit from, the structure; these enclosures
must extend the full height of the hoist tower. Under the requirements
of paragraph (c)(2) of 29 CFR 1926.552, employers must enclose all four
sides of a hoist tower located inside a chimney; these enclosures also
must extend the full height of the tower.
As an alternative to complying with the hoist tower requirements of
29 CFR 1926.552(c)(1) and (c)(2), the employers proposed to use a hoist
system to transport workers to and from elevated work locations inside
and outside chimneys. The proposed hoist system includes a hoist
machine, cage, safety cables, and safety measures such as limit
switches to prevent overrun of the cage at the top and bottom landings,
and safety clamps that grip the safety cables if the main hoist line
fails. To transport workers to and from elevated work locations, the
employers proposed to attach a personnel cage to the hoist system.
However, when they can demonstrate that adequate space is not available
for the cage, they may use a personnel platform above the last worksite
that the cage can reach. Further, when the employers show that space
limitations make it infeasible to use a work platform for transporting
workers, they have proposed to use a boatswain's chair above the last
worksite serviced by the personnel platform. Using the proposed hoist
system as an alternative to the hoist tower requirements of 29 CFR
1926.552(c)(1) and (c)(2) eliminates the need to comply with the other
provisions of 29 CFR 1926.552(c) that specify requirements for hoist
towers.
Accordingly, the employers have requested a permanent variance from
these and related provisions (i.e., paragraphs (c)(3), (c)(4), (c)(8),
(c)(13), (c)(14)(i), and (c)(16)).
Under Section 6(d) of the Occupational Safety and Health Act of
1970 (29 U.S.C. 655), and based on the record discussed above, the
Agency finds that when the employers comply with the conditions of the
following order, the working conditions of their workers will be at
least as safe and healthful as if the employers complied with the
working conditions specified by paragraph (o)(3) of 29 CFR 1926.452,
and paragraphs (c)(1) through (c)(4), (c)(8), (c)(13), (c)(14)(i), and
(c)(16) of 29 CFR 1926.552. This decision is applicable in all States
under Federal OSHA enforcement jurisdiction, and in the 14 State-Plan
States with standards identical to the Federal standards (Alaska,
Arizona, Indiana, Maryland, Minnesota, Nevada, New Mexico, North
Carolina, Oregon, Puerto Rico, Tennessee, Virginia, Vermont, and
Wyoming). In Kentucky, Michigan, South Carolina and Utah, the employers
must meet additional conditions before this variance will apply in
those States. This decision does not apply in California, Hawaii, Iowa,
and Washington.
VIII. Order
OSHA issues this order authorizing Gibraltar Chimney International,
LLC, Hoffmann, Inc., and Kiewit Power Constructors Co. (``the
employers'') to comply with the following conditions instead of
complying with paragraph (o)(3) of 29 CFR 1926.452 and paragraphs
(c)(1) through (c)(4), (c)(8), (c)(13), (c)(14)(i), and (c)(16) of 29
CFR 1926.552. This order applies in Federal OSHA enforcement
jurisdictions, and in those States with OSHA-approved State plans that
have identical standards and have agreed to the terms of the variance.
1. Scope of the Permanent Variance
(a) This permanent variance applies only to tapered chimneys when
the employers use a hoist system during inside or outside chimney
construction to raise or lower their workers between the bottom landing
of a chimney and an elevated work location on the inside or outside
surface of the chimney.
(b) When using a hoist system as specified in this permanent
variance, the employers must:
(i) Use the personnel cages, personnel platforms, or boatswain's
chairs raised and lowered by the hoist system solely to transport
workers with the tools and materials necessary to do their work; and
(ii) Attach a hopper or concrete bucket to the hoist system to
raise and lower all other materials and tools inside or outside a
chimney.
(c) Except for the requirements specified by 29 CFR 1926.452 (o)(3)
and 1926.552(c)(1) through (c)(4), (c)(8), (c)(13), (c)(14)(i), and
(c)(16), the employers must comply fully with all other applicable
provisions of 29 CFR parts 1910 and 1926.
2. Replacing a Personnel Cage With a Personnel Platform or a
Boatswain's Chair
(a) Personnel platform. When the employers demonstrate that
available space makes a personnel cage for transporting workers
infeasible, they may replace the personnel cage with a personnel
platform when they limit use of the personnel platform to elevations
above the last work location that the personnel cage can reach.
(b) Boatswain's chair. Employers must:
(i) Before using a boatswain's chair, demonstrate that available
space makes it infeasible to use a personnel platform for transporting
workers;
(ii) Limit use of a boatswain's chair to elevations above the last
work location that the personnel platform can reach; and
(iii) Use a boatswain's chair in accordance with tackle
requirements specified by 29 CFR 1926.452(o)(3), unless they can
demonstrate that the structural arrangement of the chimney precludes
such use.
3. Qualified Competent Person
(a) The employers must:
(i) Provide a qualified competent person, as specified in
paragraphs (f) and (m) of 29 CFR 1926.32, who is responsible for
ensuring that the design, maintenance, and inspection of the hoist
system comply with the conditions of this grant and with the
appropriate requirements of 29 CFR part 1926 (``Safety and Health
Regulations for Construction''); and
(ii) Ensure that the qualified competent person is present at
ground level to assist in an emergency whenever the hoist system is
raising or lowering workers.
(b) The employers must use a qualified competent person to design
and maintain the cathead described under Condition 8 (``Cathead and
Sheave''), below.
4. Hoist Machine
(a) Type of hoist. The employers must designate the hoist machine
as a portable personnel hoist.
[[Page 41747]]
(b) Raising or lowering a transport. The employers must ensure
that:
(i) The hoist machine includes a base-mounted drum hoist designed
to control line speed; and
(ii) Whenever they raise or lower a personnel or material hoist
(e.g., a personnel cage, personnel platform, boatswain's chair, hopper,
concrete bucket) using the hoist system:
(A) The drive components are engaged continuously when an empty or
occupied transport is being lowered (i.e., no ``freewheeling'');
(B) The drive system is interconnected, on a continuous basis,
through a torque converter, mechanical coupling, or an equivalent
coupling (e.g., electronic controller, fluid clutches, hydraulic
drives).
(C) The braking mechanism is applied automatically when the
transmission is in the neutral position and a forward-reverse coupling
or shifting transmission is being used; and
(D) No belts are used between the power source and the winding
drum.
(c) Power source. The employers must power the hoist machine by an
air, electric, hydraulic, or internal combustion drive mechanism.
(d) Constant-pressure control switch. The employers must:
(i) Equip the hoist machine with a hand- or foot-operated constant-
pressure control switch (i.e., a ``deadman control switch'') that stops
the hoist immediately upon release; and
(ii) Protect the control switch to prevent it from activating if
the hoist machine is struck by a falling or moving object.
(e) Line-speed indicator. The employers must:
(i) Equip the hoist machine with an operating line-speed indicator
maintained in good working order; and
(ii) Ensure that the line-speed indicator is in clear view of the
hoist operator during hoisting operations.
(f) Braking systems. The employers must equip the hoist machine
with two (2) independent braking systems (i.e., one automatic and one
manual) located on the winding side of the clutch or couplings, with
each braking system being capable of stopping and holding 150 percent
of the maximum rated load.
(g) Slack-rope switch. The employers must equip the hoist machine
with a slack-rope switch to prevent rotation of the winding drum under
slack-rope conditions.
(h) Frame. The employers must ensure that the frame of the hoist
machine is a self-supporting, rigid, welded steel structure, and that
holding brackets for anchor lines and legs for anchor bolts are
integral components of the frame.
(i) Stability. The employers must secure hoist machines in position
to prevent movement, shifting, or dislodgement.
(j) Location. The employers must:
(i) Locate the hoist machine far enough from the footblock to
obtain the correct fleet angle for proper spooling of the cable on the
drum; and
(ii) Ensure that the fleet angle remains between one-half degree
(\1/2\[deg]) and one and one-half degrees (1\1/2\[deg]) for smooth
drums, and between one-half degree (\1/2\[deg]) and two degrees
(2[deg]) for grooved drums, with the lead sheave centered on the
drum.\1\
---------------------------------------------------------------------------
\1\ This variance adopts the definition of, and specifications
for, fleet angle from Cranes and Derricks, H. I. Shapiro, et al.
(eds.); New York: McGraw-Hill; 3rd ed., 1999, page 592. Accordingly,
the fleet angle is ``[t]he angle the rope leading onto a [winding]
drum makes with the line perpendicular to the drum rotating axis
when the lead rope is making a wrap against the flange.''
---------------------------------------------------------------------------
(k) Drum and flange diameter. The employers must:
(i) Provide a winding drum for the hoist that is at least 30 times
the diameter of the rope used for hoisting; and
(ii) Ensure that the winding drum has a flange diameter that is at
least one and one-half (1\1/2\) times the diameter of the winding drum.
(l) Spooling of the rope. The employers must never spool the rope
closer than two (2) inches (5.1 cm) from the outer edge of the winding
drum flange.
(m) Electrical system. The employers must ensure that all
electrical equipment is weatherproof.
(n) Limit switches. The employers must equip the hoist system with
limit switches and related equipment that automatically prevent
overtravel of a personnel cage, personnel platform, boatswain's chair,
or material-transport device at the top of the supporting structure and
at the bottom of the hoistway or lowest landing level.
5. Methods of Operation
(a) Worker qualifications and training. The employers must:
(i) Ensure that only trained and experienced workers, who are
knowledgeable of hoist-system operations, control the hoist machine;
and
(ii) Provide instruction, periodically and as necessary, on how to
operate the hoist system, to each worker who uses a personnel cage for
transportation.
(b) Speed limitations. The employers must not operate the hoist at
a speed in excess of:
(i) Two hundred and fifty (250) feet (76.9 m) per minute when a
personnel cage is being used to transport workers;
(ii) One hundred (100) feet (30.5 m) per minute when a personnel
platform or boatswain's chair is being used to transport workers; or
(iii) A line speed that is consistent with the design limitations
of the system when only material is being hoisted.
(c) Communication. The employers must:
(i) Use a voice-mediated intercommunication system to maintain
communication between the hoist operator and the workers located in or
on a moving personnel cage, personnel platform, or boatswain's chair;
(ii) Stop hoisting if, for any reason, the communication system
fails to operate effectively; and
(iii) Resume hoisting only when the site superintendent determines
that it is safe to do so.
6. Hoist Rope
(a) Grade. The employers must use a wire rope for the hoist system
(i.e., ``hoist rope'') that consists of extra-improved plow steel, an
equivalent grade of non-rotating rope, or a regular lay rope with a
suitable swivel mechanism.
(b) Safety factor. The employers must maintain a safety factor of
at least eight (8) times the safe workload throughout the entire length
of hoist rope.
(c) Size. The employers must use a hoist rope that is at least one-
half (\1/2\) inch (1.3 cm) in diameter.
(d) Inspection, removal, and replacement. The employers must:
(i) Thoroughly inspect the hoist rope before the start of each job
and on completing a new setup;
(ii) Maintain the proper diameter-to-diameter ratios between the
hoist rope and the footblock and the sheave by inspecting the wire rope
regularly (see Conditions 7(c) and 8(d), below); and
(iii) Remove and replace the wire rope with new wire rope when any
of the conditions specified by 29 CFR 1926.552(a)(3) occurs.
(e) Attachments. The employers must attach the rope to a personnel
cage, personnel platform, or boatswain's chair with a keyed-screwpin
shackle or positive-locking link.
(f) Wire-rope fastenings. When the employers use clip fastenings
(e.g., U-bolt wire-rope clips) with wire ropes, they must:
(i) Use Table H-20 of 29 CFR 1926.251 to determine the number and
spacing of clips;
(ii) Use at least three (3) drop-forged clips at each fastening;
(iii) Install the clips with the ``U'' of the clips on the dead end
of the rope; and
[[Page 41748]]
(iv) Space the clips so that the distance between them is six (6)
times the diameter of the rope.
7. Footblock
(a) Type of block. The employers must use a footblock:
(i) Consisting of construction-type blocks of solid single-piece
bail with a safety factor that is at least four (4) times the safe
workload, or an equivalent block with roller bearings;
(ii) Designed for the applied loading, size, and type of wire rope
used for hoisting;
(iii) Designed with a guard that contains the wire rope within the
sheave groove;
(iv) Bolted rigidly to the base; and
(v) Designed and installed so that it turns the moving wire rope to
and from the horizontal or vertical direction as required by the
direction of rope travel.
(b) Directional change. The employers must ensure that the angle of
change in the hoist rope from the horizontal to the vertical direction
at the footblock is approximately 90[deg].
(c) Diameter. The employers must ensure that the line diameter of
the footblock is at least 24 times the diameter of the hoist rope.
8. Cathead and Sheave
(a) Support. The employers must use a cathead (i.e., ``overhead
support'') that consists of a wide-flange beam, or two (2) steel-
channel sections securely bolted back-to-back to prevent spreading.
(b) Installation. The employers must ensure that:
(i) All sheaves revolve on shafts that rotate on bearings; and
(ii) The bearings are mounted securely to maintain the proper
bearing position at all times.
(c) Rope guides. The employers must provide each sheave with
appropriate rope guides to prevent the hoist rope from leaving the
sheave grooves when the rope vibrates or swings abnormally.
(d) Diameter. The employers must use a sheave with a diameter that
is at least 24 times the diameter of the hoist rope.
9. Guide Ropes
(a) Number and construction. The employers must affix two (2) guide
ropes by swivels to the cathead. The guide ropes must:
(i) Consist of steel safety cables not less than one-half (\1/2\)
inch (1.3 cm) in diameter; and
(ii) Be free of damage or defect at all times.
(b) Guide rope fastening and alignment tension. The employers must
fasten one end of each guide rope securely to the overhead support,
with appropriate tension applied at the foundation.
(c) Height. The employers must rig the guide ropes along the entire
height of the hoist-machine structure.
10. Personnel Cage
(a) Construction. A personnel cage must be of steel frame
construction and capable of supporting a load that is four (4) times
its maximum rated load capacity. The employers also must ensure that
the personnel cage has:
(i) A top and sides that are permanently enclosed (except for the
entrance and exit);
(ii) A floor securely fastened in place;
(iii) Walls that consist of 14-gauge, one-half (\1/2\) inch (1.3
cm) expanded metal mesh, or an equivalent material;
(iv) Walls that cover the full height of the personnel cage between
the floor and the overhead covering;
(v) A sloped roof constructed of one-eighth (\1/8\) inch (0.3 cm)
aluminum, or an equivalent material; and
(vi) Safe handholds (e.g., rope grips--but not rails or hard
protrusions \2\) that accommodate each occupant.
---------------------------------------------------------------------------
\2\ To reduce impact hazards should workers lose their balance
because of cage movement.
---------------------------------------------------------------------------
(b) Overhead weight. A personnel cage must have an overhead weight
(e.g., a headache ball of appropriate weight) to compensate for the
weight of the hoist rope between the cathead and the footblock. In
addition, the employers must:
(i) Ensure that the overhead weight is capable of preventing line
run; and
(ii) Use a means to restrain the movement of the overhead weight so
that the weight does not interfere with safe personnel hoisting.
(c) Gate. The personnel cage must have a gate that:
(i) Guards the full height of the entrance opening; and
(ii) Has a functioning mechanical lock that prevents accidental
opening.
(d) Operating procedures. The employers must post the procedures
for operating the personnel cage conspicuously at the hoist operator's
station.
(e) Capacity. The employers must:
(i) Hoist no more than four (4) occupants in the cage at any one
time; and
(ii) Ensure that the rated load capacity of the cage is at least
250 pounds (113.4 kg) for each occupant so hoisted.
(f) Worker notification. The employers must post a sign in each
personnel cage notifying workers of the following conditions:
(i) The standard rated load, as determined by the initial static
drop test specified by Condition 10(g) (``Static drop tests''), below;
and
(ii) The reduced rated load for the specific job.
(g) Static drop tests. The employers must:
(i) Conduct static drop tests of each personnel cage that comply
with the definition of ``static drop test'' specified by section 3
(``Definitions'') and the static drop-test procedures provided in
section 13 (``Inspections and Tests'') of American National Standards
Institute (ANSI) standard A10.22-1990 (R1998) (``American National
Standard for Rope-Guided and Nonguided Worker's Hoists--Safety
Requirements'');
(ii) Perform the initial static drop test at 125 percent of the
maximum rated load of the personnel cage, and subsequent drop tests at
no less than 100 percent of its maximum rated load; and
(iii) Use a personnel cage for raising or lowering workers only
when no damage occurred to the components of the cage as a result of
the static drop tests.
11. Safety Clamps
(a) Fit to the guide ropes. The employers must:
(i) Fit appropriately designed and constructed safety clamps to the
guide ropes; and
(ii) Ensure that the safety clamps do not damage the guide ropes
when in use.
(b) Attach to the personnel cage. The employers must attach safety
clamps to each personnel cage for gripping the guide ropes.
(c) Operation. The safety clamps attached to the personnel cage
must:
(i) Operate on the ``broken rope principle'' defined in section 3
(``Definitions'') of ANSI standard A10.22-1990 (R1998);
(ii) Be capable of stopping and holding a personnel cage that is
carrying 100 percent of its maximum rated load and traveling at its
maximum allowable speed if the hoist rope breaks at the footblock; and
(iii) Use a pre-determined and pre-set clamping force (i.e., the
``spring compression force'') for each hoist system.
(d) Maintenance. The employers must keep the safety clamp
assemblies clean and functional at all times.
12. Overhead Protection
(a) The employers must install a canopy or shield over the top of
the personnel cage that is made of steel plate at least three-
sixteenths (\3/16\) of an inch (4.763 mm) thick, or material of
equivalent strength and impact
[[Page 41749]]
resistance, to protect workers (i.e., both inside and outside the
chimney) from material and debris that may fall from above.
(b) The employers must ensure that the canopy or shield slopes to
the outside of the personnel cage.\3\
---------------------------------------------------------------------------
\3\ Paragraphs (a) and (b) were adapted from OSHA's Underground
Construction Standard (29 CFR 1926.800(t)(4)(iv)).
---------------------------------------------------------------------------
13. Emergency-Escape Device
(a) Location. The employers must provide an emergency-escape device
in at least one of the following locations:
(i) In the personnel cage, provided that the device is long enough
to reach the bottom landing from the highest possible escape point; or
(ii) At the bottom landing, provided that a means is available in
the personnel cage for the occupants to raise the device to the highest
possible escape point.
(b) Operating instructions. The employers must ensure that written
instructions for operating the emergency-escape device are attached to
the device.
(c) Training. The employers must instruct each worker who uses a
personnel cage for transportation on how to operate the emergency-
escape device:
(i) Before the worker uses a personnel cage for transportation; and
(ii) Periodically, and as necessary, thereafter.
14. Personnel Platforms
(a) Personnel platforms. When the employers elect to replace the
personnel cage with a personnel platform in accordance with Condition
2(a) of this variance, they must:
(i) Ensure that an enclosure surrounds the platform, and that this
enclosure is at least 42 inches (106.7 cm) above the platform's floor;
(ii) Provide overhead protection when an overhead hazard is, or
could be, present; and
(iii) Comply with the applicable scaffolding strength requirements
specified by 29 CFR 1926.451(a)(1).
(b) Fall-protection equipment. Before workers use work platforms or
boatswains' chairs, the employers must:
(i) Equip the workers with, and ensure that they use, full body
harnesses, lanyards, and lifelines as specified by 29 CFR 1926.104 and
the applicable requirements of 29 CFR 1926.502(d); and
(ii) Ensure that workers secure the lifelines to the top of the
chimney and to a weight at the bottom of the chimney, and that the
workers' lanyards are attached to the lifeline during the entire period
of vertical transit.
15. Inspections, Tests, and Accident Prevention
(a) The employers must:
(i) Conduct inspections of the hoist system as required by 29 CFR
1926.20(b)(2);
(ii) Ensure that a competent person conducts daily visual
inspections of the hoist system; and
(iii) Inspect and test the hoist system as specified by 29 CFR
1926.552(c)(15).
(b) The employers must comply with the accident prevention
requirements of 29 CFR 1926.20(b)(3).
16. Welding
(a) The employers must use only qualified welders to weld
components of the hoisting system.
(b) The employers must ensure that the qualified welders:
(i) Are familiar with the weld grades, types, and materials
specified in the design of the system; and
(ii) Perform the welding tasks in accordance with 29 CFR 1926,
subpart J (``Welding and Cutting'').
APPENDIX A
Nonmandatory Conditions When Performing Chimney Construction Using
Hoist Systems
OSHA strongly encourages the employers to implement the
following additional conditions under this order:
1. Fall hazards. The employers should install attachment points
inside personnel cages for securing fall-arrest systems, and ensure
that workers using personnel cages secure their fall-arrest systems
to these attachment points.
2. Shearing hazards. The employers should:
(a) Provide workers who use personnel platforms or boatswain's
chairs with instruction on the shearing hazards posed by the hoist
system (e.g., work platforms, scaffolds), and the need to keep their
limbs or other body parts clear of these hazards during hoisting
operations;
(b) Provide the instruction on shearing hazards:
(i) Before a worker uses a personnel platform or boatswain's
chair at the worksite; and
(ii) Periodically, and as necessary, thereafter, including
whenever a worker demonstrates a lack of knowledge about the hazard
or how to avoid the hazard, a modification occurs to an existing
shearing hazard, or a new shearing hazard develops at the worksite;
and
(c) Attach a readily visible warning to each personnel platform
and boatswain's chair notifying workers, in a language the workers
understand, of potential shearing hazards they may encounter during
hoisting operations, and that uses the following (or equivalent)
wording:
(i) For personnel platforms: ``Warning--To avoid serious injury,
keep your hands, arms, feet, legs, and other parts of your body
inside this platform while it is in motion''; and
(ii) For boatswain's chairs: ``Warning--To avoid serious injury,
do not extend your hands, arms, feet, legs, or other parts of your
body from the side or to the front of this chair while it is in
motion.''
3. Safety zone. The employers should:
(a) Establish a clearly designated safety zone around the bottom
landing of the hoist system; and
(b) Prohibit any worker from entering the safety zone except to
access a personnel- or material-transport device, and then only when
the device is at the bottom landing and not in operation (i.e., when
the drive components of the hoist machine are disengaged and the
braking mechanism is properly applied).
4. OSHA notification. The employers should:
(a) At least 15 calendar days prior to commencing any chimney
construction operation using the conditions specified herein, notify
the OSHA Area Office nearest to the worksite, or the appropriate
State-Plan Office, of the operation, including the location of the
operation and the date the operation will commence;
(b) Inform OSHA national headquarters as soon as it has
knowledge that it will:
(i) Cease to do business; or
(ii) Transfer the activities covered by this permanent variance
to a successor company.
IX. Authority and Signature
Jordan Barab, Acting Assistant Secretary of Labor for Occupational
Safety and Health, U.S. Department of Labor, 200 Constitution Ave.,
NW., Washington, DC directed the preparation of this notice. OSHA is
issuing this notice under the authority specified by Section 6(d) of
the Occupational Safety and Health Act of 1970 (29 U.S.C. 655),
Secretary of Labor's Order No. 5-2007 (72 FR 31160), and 29 CFR part
1905.
Signed at Washington, DC, on August 11th, 2009.
Jordan Barab,
Acting Assistant Secretary of Labor for Occupational Safety and Health.
[FR Doc. E9-19741 Filed 8-17-09; 8:45 am]
BILLING CODE 4510-26-P