Electrical Standard, 7136-7221 [E7-1360]
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Federal Register / Vol. 72, No. 30 / Wednesday, February 14, 2007 / Rules and Regulations
DEPARTMENT OF LABOR
Occupational Safety and Health
Administration
29 CFR Part 1910
[Docket No. S–108C]
RIN 1218–AB95
Electrical Standard
Occupational Safety and Health
Administration, Labor.
ACTION: Final rule.
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AGENCY:
SUMMARY: The Occupational Safety and
Health Administration (OSHA) is
revising the general industry electrical
installation standard found in Subpart S
of 29 CFR Part 1910. The Agency has
determined that electrical hazards in the
workplace pose a significant risk of
injury or death to employees, and that
the requirements in the revised
standard, which draw heavily from the
2000 edition of the National Fire
Protection Association’s (NFPA)
Electrical Safety Requirements for
Employee Workplaces (NFPA 70E), and
the 2002 edition of the National
Electrical Code (NEC), are reasonably
necessary to provide protection from
these hazards. This final rule focuses on
safety in the design and installation of
electric equipment in the workplace.
This revision will provide the first
update of the installation requirements
in the general industry electrical
installation standard since 1981.
OSHA is also replacing the reference
to the 1971 NEC in the mandatory
appendix to the general industry
powered platform standard found in
Subpart F of 29 CFR Part 1910 with a
reference to OSHA’s electrical
installation standard.
DATES: This final rule becomes effective
on August 13, 2007.
ADDRESSES: In accordance with 28
U.S.C. 2112(a), the Agency designates
the Associate Solicitor of Labor for
Occupational Safety and Health, Office
of the Solicitor of Labor, Room S4004,
U.S. Department of Labor, 200
Constitution Avenue, NW., Washington,
DC 20210, to receive petitions for
review of the final rule.
FOR FURTHER INFORMATION CONTACT: For
general information and press inquiries,
contact Mr. Kevin Ropp, Director, Office
of Communications, Room N–3647,
OSHA, U.S. Department of Labor, 200
Constitution Avenue, NW., Washington,
DC 20210; telephone (202) 693–1999.
For technical inquiries, contact Mr.
David Wallis, Directorate of Standards
and Guidance, Room N–3609, OSHA,
U.S. Department of Labor, 200
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Constitution Avenue, NW., Washington,
DC 20210; telephone (202) 693–2222.
For additional copies of this Federal
Register notice, contact OSHA, Office of
Publications, Room N–3101, U.S.
Department of Labor, 200 Constitution
Avenue, NW., Washington, DC 20210;
telephone (202) 693–1888. Electronic
copies of this Federal Register notice, as
well as news releases and other relevant
documents, are available at OSHA’s
Web page on the Internet at https://
www.osha.gov.
SUPPLEMENTARY INFORMATION:
I. Introduction
This final rule revises OSHA’s
existing standard for electrical
installations, which is contained in
§§ 1910.302 through 1910.308 of
Subpart S, with relevant definitions in
§ 1910.399. It applies, as the existing
standard does, to employers in general
industry and in shipyard employment,
longshoring, and marine terminals.
OSHA undertook the project to revise
Subpart S for two major reasons. First,
the Agency wanted the standard to
reflect the most current practice and
technology in the industry. The existing
standard is based on a national
consensus standard, the 1979 edition of
Part I of NFPA 70E, entitled Standard
for Electrical Safety Requirements for
Employee Workplaces. That consensus
standard has been updated several times
since OSHA last revised its electrical
installation requirements in 1981. The
final rule being published today is based
on Part I of the 2000 edition of NFPA
70E. Second, in implementing this rule,
OSHA is responding to requests from
stakeholders that the Agency revise
Subpart S so that it reflects the most
recent editions of NFPA 70E and the
NEC.1 These stakeholders argued that
interested members of the public have
had substantial input into the content of
NFPA 70E and that industry is
complying with that consensus standard
in its present form. The revised standard
will be more flexible and efficient for
stakeholders, including small
businesses, while improving safety for
employees.
OSHA’s existing electrical standard in
§§ 1910.302 through 1910.308 is based
on the 1979 edition of NFPA 70E, which
is a national consensus standard
1 See, for example, letters from: Judith Gorman,
Managing Director of the Institute of Electrical and
Electronic Engineers; George D. Miller, President
and Chief Executive Officer of the National Fire
Protection Association; Frank K. Kitzantides, Vice
President of Engineering at the National Electrical
Manufacturers Association; and Kari P. Barrett,
Director of Regulatory and Technical Affairs, Plant
Operations, at the American Chemistry Council
(Exhibit 2–62, 2–63, 2–64, 2–65).
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developed by a cross section of
industry, labor, and other allied
interests. Consensus standards like the
NEC and NFPA 70E provide nationally
recognized safe electrical installation
requirements. Additionally, the
consensus process used in developing
the 2000 edition of NFPA 70E, Part 1 of
which is based on the NEC, ensures that
requirements contained in that standard
are current and at the forefront of
electrical safety technology. Because the
primary objective of this revision of
Subpart S is to update the standard to
recognize, and in some cases require,
the more current electrical safety
technology, OSHA believes that the
more recent editions of NFPA 70E
should be the foundation of the final
standard.2 Lastly, the Agency has
determined that electrical hazards in
general industry workplaces pose a
significant risk and that the final
standard will substantially reduce that
risk.
The remainder of the preamble
discusses the background of the final
rule, the history of the standard, and the
legal authority for the standard;
provides a summary and explanation of
the final standard; includes the final
economic and regulatory flexibility
analysis and the information collections
associated with the rule; and covers
other miscellaneous topics. The outline
of the preamble is as follows:
I. Introduction
II. Background
III. History of the Standard
IV. Legal Authority
V. Summary and Explanation of the Final
Standard
VI. Final Economic and Regulatory Screening
Analysis
VII. State Plan Standards
VIII. Environmental Impact Analysis
IX. Unfunded Mandates
X. Federalism
XI. OMB Review under the Paperwork
Reduction Act of 1995
XII. Effective Date and Date of Application
II. Background
A. Hazards Associated With Electricity
Electricity is widely recognized as a
serious workplace hazard, exposing
employees to electric shock, burns, fires,
and explosions. According to the
Bureau of Labor Statistics, 289
employees were killed by contact with
electric current in 2002 (Ex. 2–8). Other
employees have been killed or injured
2 A newer edition of NFPA 70E was published
shortly after OSHA issued the proposed rule.
Whether the final rule should be based on this
edition, NFPA 70E–2004, is one of the issues raised
by comments on the proposal. See the discussion
of this issue in section V, Summary and
Explanation of the Final Standard.
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in fires and explosions caused by
electricity.
It is well known that the human body
will conduct electricity. If direct body
contact is made with an electrically
energized part while a similar contact is
made simultaneously with another
conductive surface that is maintained at
a different electrical potential, a current
will flow, entering the body at one
contact point, traversing the body, and
then exiting at the other contact point,
usually the ground. Each year many
employees suffer pain, injuries, and
death from such electric shocks.
Current through the body, even at
levels as low as 3 milliamperes, can also
cause injuries of an indirect or
secondary nature in which involuntary
muscular reaction from the electric
shock can cause bruises, bone fractures
and even death resulting from collisions
or falls.
Burns suffered in electrical accidents
can be very serious. These burns may be
of three basic types: electrical burns, arc
burns, and thermal contact burns.
Electrical burns are the result of the
electric current flowing in the tissues,
and may be either skin deep or may
affect deeper layers (such as muscles
and bones) or both. Tissue damage is
caused by the heat generated from the
current flow; if the energy delivered by
the electric shock is high, the body
cannot dissipate the heat, and the tissue
is burned. Typically, such electrical
burns are slow to heal. Arc burns are the
result of high temperatures produced by
electric arcs or by explosions close to
the body. Finally, thermal contact burns
are those normally experienced from the
skin contacting hot surfaces of
overheated electric conductors,
conduits, or other energized equipment.
In some circumstances, all three types of
burns may be produced simultaneously.
If the current involved is great
enough, electric arcs can start a fire.
Fires can also be created by overheating
equipment or by conductors carrying
too much current. Extremely highenergy arcs can damage equipment,
causing fragmented metal to fly in all
directions. In atmospheres that contain
explosive gases or vapors or
combustible dusts, even low-energy arcs
can cause violent explosions.
B. Nature of Electrical Accidents
Electrical accidents, when initially
studied, often appear to be caused by
circumstances that are varied and
peculiar to the particular incidents
involved. However, further
consideration usually reveals the
underlying cause to be a combination of
three possible factors: work involving
unsafe equipment and installations;
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workplaces made unsafe by the
environment; and unsafe work
performance (unsafe acts). The first two
factors are sometimes considered
together and simply referred to as
unsafe conditions. Thus, electrical
accidents can be generally considered as
being caused by unsafe conditions,
unsafe acts, or, in what is usually the
case, combinations of the two. It should
also be noted that inadequate
maintenance can cause equipment or
installations that were originally
considered safe to deteriorate, resulting
in an unsafe condition.
Some unsafe electric equipment and
installations can be identified, for
example, by the presence of faulty
insulation, improper grounding, loose
connections, defective parts, ground
faults in equipment, unguarded live
parts, and underrated equipment. The
environment can also be a contributory
factor to electrical accidents in a
number of ways. Environments
containing flammable vapors, liquids, or
gases; areas containing corrosive
atmospheres; and wet and damp
locations are some unsafe environments
affecting electrical safety. Finally,
unsafe acts include the failure to
deenergize electric equipment when it is
being repaired or inspected or the use of
tools or equipment too close to
energized parts.
C. Protective Measures
There are various ways of protecting
employees from the hazards of electric
shock, including insulation and
guarding of live parts. Insulation
provides a barrier to the flow of current.
To be effective, the insulation must be
appropriate for the voltage, and the
insulating material must be undamaged,
clean, and dry. Guarding prevents the
employee from coming too close to
energized parts. It can be in the form of
a physical barricade, or it can be
provided by installing the live parts out
of employees’ reach. (This technique is
known as ‘‘guarding by location.’’)
Grounding is another method of
protecting employees from electric
shock; however, it is normally a
secondary protective measure. To keep
guards or enclosures at a common
potential with earth, they are connected,
by means of a grounding conductor, to
ground. In addition, grounding provides
a path of low impedance and of ample
capacity back to the source to pass
enough current to activate the
overcurrent devices in the circuit. If a
live part accidentally contacts a
grounded enclosure, current flow is
directed back to earth, and the circuit
protective devices (for example, fuses
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and circuit breakers) can interrupt the
circuit.
If it draws too much current, electric
equipment can overheat, which can
result in fires. Overheating can also lead
to electric shock hazards if the
insulation protecting a conductor melts.
Protecting electric equipment from
overcurrent helps prevent this from
happening.
Designing and installing equipment to
protect against dangerous arcing and
overheating is also important in
preventing unsafe conditions that can
lead to fires, high energy electric arcs,
and explosions. Employers and
employees cannot usually detect
improperly designed or rated
equipment. Thus, OSHA relies on thirdparty testing and certification of electric
equipment to ensure proper electrical
design. This helps ensure, for example,
that equipment will not overheat during
normal operation and that equipment
designed for use in a hazardous location
will not cause a fire or explosion. It also
helps ensure that equipment is
appropriately rated and marked,
allowing employees designing electrical
installations and installing electric
equipment to select equipment and size
conductors in accordance with those
ratings.3 Many of the requirements in
OSHA’s electrical standards in turn
depend on accurate ratings on
equipment.
These protective measures help
ensure the safe installation of electric
equipment and are prescribed by the
requirements presently contained in 29
CFR Part 1910, Subpart S. Addressing
common unsafe conditions, these rules
cover such safety considerations as
guarding and insulation of live parts,
grounding of equipment enclosures, and
protection of circuits from overcurrent.
This rulemaking updates those
requirements to make them consistent
with the latest editions of NFPA 70E.
This revision will better protect
employees by recognizing the latest
techniques in electrical safety and by
requiring installations to incorporate
those techniques whenever necessary.
3 Electric equipment is typically rated for use
with certain voltages and current. For example, an
electric hair dryer might be rated at 125 volts, 1875
watts. The voltage rating indicates the maximum
voltage for which the equipment is rated. The
wattage rating indicates how much power the
equipment will draw when connected to a circuit
at the maximum voltage. The current drawn by the
equipment is the wattage rating divided by the
voltage rating. Thus, the circuit voltage (120 volts,
nominal) is less than the maximum rated voltage of
the hair dryer (125 volts), and the circuit is rated
for the current the equipment will draw (1875
watts/125 volts = 15 amperes). Thus, the hair dryer
would be suitable for use on a 120-volt circuit
capable of safely carrying 15 amperes.
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D. Significant Risk and Reduction in
Risk
As stated earlier, electricity has long
been recognized as a serious workplace
hazard exposing employees to dangers
such as electric shock, electrocution,
fires, and explosions. The 100-year-long
history of the National Electrical Code,
originally formulated and periodically
updated by industry consensus, attests
to this fact. The NEC has represented
the continuing efforts of experts in
electrical safety to address these hazards
and provide standards for limiting
exposure in all electrical installations,
including workplaces. OSHA has
determined that electrical hazards in the
workplace pose a significant risk of
injury or death to employees and that
this final rule, which draws heavily on
the experience of the NEC, will
substantially reduce this risk.
According to the U.S. Bureau of Labor
Statistics, between 1992 and 2002, an
average of 295 employees died per year
from contact with electric current, and
between 1992 and 2001 an average of
4,309 employees lost time away from
work because of electrical injuries.4
Overall, there has been a downward
trend in injuries and illnesses, but the
percentage has varied from year to year.
From 1992 to 2001, the number of
injuries involving days away from work
decreased by 29 percent. From 1992 to
2002, the number of deaths decreased
by 9 percent. This downward trend is
due, in major part, to 30 years of highly
protective OSHA regulation in the area
of electrical installation, based on the
NEC and NFPA 70E standards. The final
standard carries forward most of the
existing requirements for electrical
installations, with the new and revised
requirements intended as fine tuning,
introducing new technology along with
other improvements in safety. By
complying with the final standard,
employers will prevent unsafe electrical
conditions from occurring.
While the number of deaths and
injuries associated with electrical
hazards has declined, contact with
electric current still poses a significant
risk to employees in the workplace, as
evidenced by the numbers of deaths and
serious injuries still occurring due to
contact with electric current. This final
rule will help further reduce the number
of deaths and injuries associated with
electrical hazards by providing
additional requirements for installation
safety and by recognizing alternative
means of compliance.
4 The Survey of Occupational Injuries and
Illnesses and the Census of Fatal Occupational
Injuries, https://www.bls.gov/iif/home.htm#tables.
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III. History of the Standard
On February 16, 1972, OSHA
incorporated the 1971 edition of the
National Fire Protection Association’s
(NFPA) National Electrical Code (NEC),
NFPA 70–1971, by reference as its
electrical standard for general industry
(37 FR 3431). The Agency followed the
procedures outlined in Section 6(a) of
the Occupational Safety and Health Act
of 1970 (OSH Act; 29 U.S.C. 655), which
directed the Secretary to adopt existing
national consensus standards as OSHA
standards within 2 years of the effective
date of the OSH Act. In incorporating
the 1971 NEC by reference, OSHA made
the entire 1971 NEC applicable to all
covered electrical installations made
after March 15, 1972. For covered
installations made before that date,
OSHA listed about 16 provisions from
the 1971 NEC that applied. No other
provisions of the 1971 NEC applied to
these older installations. Thus, older
installations were ‘‘grandfathered’’ so
that they did not need to meet most of
the requirements in the consensus
standard.
On January 16, 1981, OSHA revised
its electrical installation standard for
general industry (46 FR 4034). This
revision replaced the incorporation by
reference of the 1971 NEC with relevant
requirements from Part I of the 1979
edition of NFPA 70E. The revision
simplified and clarified the electrical
standard and updated its provisions to
match the 1978 NEC (the latest edition
available at the time). The standard was
written to reduce the need for frequent
revision and to avoid technological
obsolescence. These goals were
achieved—NFPA 70E had only minor
changes over its initial 15 years of
existence. The first substantial changes
were introduced in the 1995 edition of
NFPA 70E.
The 2000 edition of NFPA 70E
contains a number of significant
revisions, including a new, alternative
method for classifying and installing
equipment in Class I hazardous
locations (see preamble Section I. N.
Zone Classification, below). NFPA has
recommended that OSHA revise its
general industry electrical standards to
reflect the latest edition of NFPA 70E,
arguing that such a revision would
provide a needed update to the OSHA
standards and would better protect
employees. This final rule responds to
NFPA’s recommendations with regard
to installation safety. It also reflects the
Agency’s commitment to update its
electrical standards, keep them
consistent with NFPA standards, and
ensure that they appropriately protect
employees. The Agency intends to
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extend this commitment by using NFPA
70E as a basis for future revisions to its
electrical safety-related work practice
requirements and new requirements for
electrical maintenance and special
equipment.
The proposed rule was published in
the Federal Register on April 5, 2004.
The public had a 60-day comment
period that ended on June 4, 2004.
OSHA received 38 comments on the
proposed revision of OSHA’s electrical
installation standard for general
industry. The Agency received one
hearing request on the proposal, which
was subsequently withdrawn.
The comments addressed specific
provisions in the proposal and raised
several issues, including: (1) Whether
OSHA should use the latest edition of
NFPA 70E or the NEC to revise Subpart
S; (2) whether OSHA should update the
corresponding construction standard at
the same time; (3) whether OSHA
should address work practices and other
revised provisions of NFPA 70E; and (4)
what the effective date of the standard
should be. (See section V, ‘‘Summary
and Explanation of the Final Standard,’’
later in the preamble, for a discussion of
the comments.)
IV. Legal Authority
The purpose of the OSH Act, 29
U.S.C. 651 et seq., is ‘‘to assure so far
as possible every working man and
woman in the Nation safe and healthful
working conditions and to preserve our
human resources.’’ 29 U.S.C. 651(b). To
achieve this goal, Congress authorized
the Secretary of Labor to promulgate
and enforce occupational safety and
health standards. 29 U.S.C. 655(b) &
658.
A safety or health standard ‘‘requires
conditions, or the adoption or use of one
or more practices, means, methods,
operations, or processes, reasonably
necessary or appropriate to provide safe
or healthful employment and places of
employment.’’ 29 U.S.C. 652(8). A
standard is reasonably necessary or
appropriate within the meaning of
Section 652(8) if:
• A significant risk of material harm
exists in the workplace and the
proposed standard would substantially
reduce or eliminate that workplace risk;
• It is technologically and
economically feasible;
• It employs the most cost effective
protective measures;
• It is consistent with prior Agency
action or supported by a reasoned
justification for departing from prior
Agency action;
• It is supported by substantial
evidence; and
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• In the event the standard is
preceded by a consensus standard, it is
better able to effectuate the purposes of
the OSH Act than the standard it
supersedes.
International Union, UAW v. OSHA
(LOTO II), 37 F.3d 665, 668 (D.C. Cir.
1994).
OSHA has generally considered an
excess risk of 1 death per 1000
employees over a 45-year working
lifetime as clearly representing a
significant risk (see Industrial Union
Dept. v. American Petroleum Institute
(Benzene), 448 U.S. 607, 655 (1980);
International Union v. Pendergrass
(Formaldehyde), 878 F.2d 389, 392–93
(D.C. Cir. 1989); Building and
Construction Trades Dept., AFL–CIO v.
Brock (Asbestos), 838 F.2d 1258, 1264–
65 (D.C. Cir. 1988)).
A standard is considered
technologically feasible if the protective
measures it requires already exist, can
be brought into existence with available
technology, or can be created with
technology that can reasonably be
expected to be developed (see American
Iron and Steel Institute v. OSHA (Lead
II), 939 F.2d 975, 980 (D.C. Cir. 1991)).
A standard is economically feasible
when industry can absorb or pass on the
costs of compliance without threatening
the industry’s long-term profitability or
competitive structure (see American
Textile Mfrs. Institute v. OSHA (Cotton
Dust), 452 U.S. 490, 530 n. 55 (1981);
Lead II, 939 F.2d at 980). A standard is
cost effective if the protective measures
it requires are the least costly of the
available alternatives that achieve the
same level of protection (see LOTO II,
37 F.3d at 668).
All OSHA standards must be highly
protective (LOTO II, 37 F.3d at 669) and,
where practical, ‘‘expressed in terms of
objective criteria and of the performance
desired.’’ 29 U.S.C. 655(b)(5). Finally,
the OSH Act requires that when
promulgating a rule that differs
substantially from a national consensus
standard, OSHA must explain why the
promulgated rule is a better method for
effectuating the purpose of the OSH Act.
29 U.S.C. 655(b)(8). As discussed
earlier, OSHA is using NFPA 70E as the
basis for its final rule, with some
modifications as necessary, as explained
in detail in the next section of the
preamble.
V. Summary and Explanation of the
Final Standard
This section discusses the important
elements of the final standard, explains
the purpose of the individual
requirements, and explains any
differences between the final standard
and the existing standard. This section
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also discusses and resolves issues raised
during the comment period, significant
comments received as part of the
rulemaking record, and any substantive
changes that were made from the
language of the proposed rule.
References in parentheses are to exhibits
in the rulemaking record. Except as
noted, OSHA is carrying forward the
language from the proposal into the
final rule without substantive
differences.
A. Issues
1. Comments supporting the revision
of Subpart S. The vast majority of the
comments supported OSHA’s efforts to
update the general industry electrical
standards (Exs. 3–3, 3–4, 3–6, 3–7, 3–8,
3–9, 4–10, 4–24). For example, the
National Petrochemical & Refiners
Association expressed support for
updating Subpart S so that it is
consistent with the current editions of
the NFPA 70E and the NEC, because,
they stated, its members place a high
priority on safety and understand the
necessity for electrical installation
standards (Ex. 3–4). The American
Society of Safety Engineers (ASSE) also
supported the proposal, stating: ‘‘It is
appropriate to move forward with this
revision, given the seriousness of
electrical hazards and the fact that
nearly 300 workers are killed each year
from contact with electrical current or
as the result of injuries caused by fires
and explosions related to electrical
accidents [Ex. 3–5].’’
The National Institute for
Occupational Safety and Health
(NIOSH) and the North Carolina
Department of Labor also supported
OSHA’s proposed revision (Exs. 3–9, 5–
2). NIOSH stated: ‘‘The proposed
revised standard will provide workers
in general industry and maritime
employment with improved protection
against injuries and death from
electrical hazards [Ex. 3–9].’’ The North
Carolina Department of Labor expressed
a similar view, stating: ‘‘The revisions
proposed to the existing standard
should provide a greater measure of
protection to employees working on and
around electrical equipment and
installations [Ex. 5–2].’’
OSHA appreciates the support of
these commenters. The Agency believes
that the final standard will better protect
employees than the existing standard.
The record overwhelmingly supports
this view.
2. OSHA should use the latest version
of NFPA 70E or the NEC. OSHA
received several comments
recommending that the standard be
based on the latest version of NFPA 70E
or the NEC (Exs. 3–8, 4–3, 4–6, 4–8, 4–
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11). Some of the commenters argued
that, by using the 2000 edition of the
NFPA 70E rather than the more recent
2004 edition, OSHA was not reflecting
the most current practices and
technology. For example, David Soffrin
of the American Petroleum Institute
stated:
We applaud the reasons for the proposal,
as stated by OSHA: (a) To reflect the most
current practice and technology in the
industry; and (b) to respond to requests from
stakeholders that the electrical standards
conform with the most recent editions of the
National Fire Protection Association (NFPA)
70E, Standard for Electrical Safety
Requirements for Employee Workplaces, and
the National Electrical Code (NEC). However,
the proposal follows the NFPA standard 70E–
2000, while the NFPA Standards Council
issued an updated version January 14, 2004,
which supercedes NFPA 70E–2000. We
believe that if the intent is to reflect the most
current practice and technology, using a fouryear-old standard, which will be even more
dated by the time OSHA finalizes this
standard, is inappropriate. We therefore
recommend that OSHA revise the proposal
using NFPA 70E–2004, Standard for
Electrical Safety in the Workplace, or the
2002 NEC, which would require numerous
modifications [Ex. 4–11].
John Paschal of the Bechtel
Corporation wrote: ‘‘Since NFPA 70E–
2004 is now published and issued to the
public, and since it contains
significantly enhanced technical data
that the NFPA 70E–2000 did not
contain, I recommend that OSHA adopt
NFPA 70E–2004 instead of NFPA 70E–
2000 [Ex. 4–3].’’
James Kendrick of ASSE noted that
the major differences between the
current versions of the OSHA electrical
installation standards and the proposed
rule fall into the following categories:
• Changes in the hardware
specifications that are consistent with
NEC requirements,
• Changes in installation practices
that are consistent with the current,
accepted installation practices followed
by licensed electricians and other
qualified persons,
• Clarification of existing
requirements that add minimal new
obligations or otherwise permit
flexibility in compliance, and
• Requirements that do significantly
modify electrical system and equipment
installation practices or impose new
documentation requirements (Ex. 3–5).
He was concerned that the OSHA
final rule would be functionally
obsolete when it is published and, thus,
have diminished utility in the future
since most electricians are currently
learning the NEC 2002 coding system.
He argued that it would be beneficial for
OSHA to use the same standard as those
involved in electrical work.
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OSHA has decided not to base the
final rule as a whole on NFPA 70E–
2004, which was published on April 9,
2004, shortly after OSHA’s proposal was
published. The 2004 version of the
national consensus standard was not
placed in the rulemaking record;
therefore, the Agency does not believe
that the public would have had
adequate notice of the many changes in
the latest NFPA standard, to the extent
that the Agency would have
incorporated these changes in the final
rule. Basing Subpart S on the latest
edition of NFPA 70E would thus
necessitate reproposing the rule. Given
the time involved in reproposing and
finalizing an OSHA standard, it is likely
that NFPA 70E will be revised yet again
within that timeframe. In addition,
because NFPA 70E and OSHA’s
electrical installation standard were
developed specifically to minimize the
need for revision with every new
version of the NEC, a final rule based on
the 2000 edition of NFPA 70E will not
be obsolete. Furthermore, several
provisions in the final rule are based on
corresponding requirements in the 2002
NEC, on which NFPA 70E–2004 is
based. (See the distribution table later in
this section of the preamble.) In
proposing and finalizing this revision of
Subpart S, OSHA carefully chose which
NEC changes would have the greatest
impact on employee safety. The Agency
does not believe that delaying the
substantial increase in employee safety
that would result from the standard
published in the final rule is warranted.
On the other hand, where the
rulemaking record supports specific
requirements that are consistent with
the 2004 edition of NFPA 70E, OSHA
has adopted those requirements in the
final rule. For example, final
§ 1910.304(b)(3)(ii)(A) is based, in part,
on Section 410.4(B)(1) of the 2004
edition of NFPA 70E rather than Part I,
Chapter 2, Section 2.4 of the 2000
edition of NFPA 70E. (See the detailed
explanation, later in the preamble,
discussing the rationale for this
provision, which requires a written
assured equipment grounding conductor
program where ground-fault circuitinterrupters are not available.) In these
specific cases, the rulemaking record
supports OSHA’s using the language
from the relevant provision in NFPA
70E–2004 and from the 2002 NEC, on
which the new NFPA 70E requirement
is based. This avoids the notice problem
discussed earlier. In addition, OSHA
will consider using later versions of
NFPA 70E to update the electrical
installation requirements adopted in
this final rule when the Agency
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develops future proposals to revise
Subpart S to update the existing
electrical safety-related work practice
requirements and to adopt new
provisions on safety-related
maintenance and special equipment.
3. OSHA should update the Electrical
Standard for construction at the same
time this rule is being promulgated. The
Agency received one comment asking
OSHA to consider revising the Electrical
Standard for construction at the same
time as the revision to the Electrical
Standard for general industry (Ex. 4–2).
Reliable Safety Solutions, LLC, stated
that installing equipment in general
industry and installing equipment in the
construction industry is much the same
(Ex. 4–2). They argued that the hazards
encountered are the same and the safe
work practices when working with
electricity are the same. Thus, they said
that to update one standard and not the
other would allow for one standard to
be out of date and certain hazards to
exist.
The Agency is aware that the general
industry and the construction industry
both address similar electrical hazards
and have similar safe work practices.
OSHA is also aware that its electrical
standards for construction in 29 CFR
1926, Subpart K also need updating.
Like Subpart S, Subpart K is based on
the 1979 edition of NFPA 70E. In
addition, the electrical safety-related
work practices in Subpart K are even
older than their general industry
counterparts. However, OSHA must
consult with the Advisory Committee
on Construction Safety and Health
before publishing a proposal. In
addition, OSHA would have to include
the construction industry in its
regulatory analysis and repropose the
standard to address construction as part
of this rulemaking. Although OSHA will
consider updating Subpart K to make it
consistent with Subpart S in the future,
it is not possible to do so as part of this
final rule.
4. OSHA should update the safetyrelated work practice requirements in
Subpart S at the same time this rule is
being promulgated. One commenter
recommended that OSHA revise its
electrical safety-related work practice
standard in Subpart S based on the
corresponding requirements in NFPA
70E (Ex. 4–5). He argued that
electricians encounter exposed
energized parts of electric circuits,
which demonstrates the need for the
protective clothing and safe work
practices contained in NFPA 70E.
OSHA agrees that the latest editions
of NFPA 70E provide improved
protection to employees through better
electrical safety-related work practices.
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In particular, the heightened focus on
the hazards posed by electric arcs may
substantially reduce injuries and
fatalities associated with those hazards.
However, revising the safety-related
work practice requirements in Subpart S
is beyond the scope of this rulemaking.
The Agency is planning to update these
requirements as the next phase of the
project to update OSHA’s electrical
standards. Although OSHA expects this
phase of the project to yield significant
benefits, the Agency also expects it to
take longer to promulgate a final rule on
safety-related work practices owing to
the more complex regulatory analysis
required and the greater controversy
that is likely to be encountered.
B. Scope
Existing §§ 1910.302 through
1910.308 of Subpart S apply to electrical
installations and utilization equipment
used and installed in workplaces in
general industry and in shipyard
employment, longshoring, and marine
terminals. These sections do not apply
to the following types of installations:
(1) Installations in ships, watercraft,
railway rolling stock, aircraft, or
automotive vehicles other than mobile
homes and recreational vehicles;
(2) Installations underground in
mines; 5
(3) Installations of railways for
generation, transformation,
transmission, or distribution of power
used exclusively for operation of rolling
stock or installations used exclusively
for signaling and communication
purposes;
(4) Installations of communication
equipment under the exclusive control
of communication utilities and located
outdoors or in building spaces used
exclusively for such installations; and
(5) Installations under the exclusive
control of electric utilities for the
purpose of communication or metering;
or for the generation, control,
transformation, transmission, and
distribution of electric energy. These
exempted installations must be located
in buildings used exclusively by
utilities for such purposes or located
outdoors on property owned or leased
5 This exception was incorporated into the
current OSHA standard to be consistent with
language used in the NEC and NFPA 70E. However,
it should be noted that OSHA does not have
jurisdiction over mines in general, regardless of
whether the mining activity takes place above
ground or underground. Under the Mine Safety and
Health Act (MSH Act) (30 U.S.C. 801 et seq.), the
Mine Safety and Health Administration (MSHA)
regulates safety and health in mines. For further
information, see the Interagency Agreement
between MSHA and OSHA (https://www.osha.gov/
pls/oshaweb/owadisp.show_document?p_
table=MOU&p_id=222).
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by the utility or on public highways,
streets, roads, etc., or outdoors by
established rights on private property.
These exempted installations present
special design considerations that are
not adequately addressed in Subpart S.
For example, electric power
transmission and distribution
installations are typically installed
where unqualified persons will not have
access to them, and the only employees
working on them are highly trained and
skilled. Additionally, public safety
considerations demand that these
installations be capable of quick repair
when weather or equipment failure
disrupts electrical service. The National
Electrical Safety Code (ANSI/IEEE C2),
which is developed by experts in
electric power generation, transmission,
and distribution, contains design and
installation requirements applicable to
electric power generation, transmission,
and distribution systems. Section
1910.269 contains OSHA’s standard for
the maintenance of electric power
generation, transmission, and
distribution installations. While it
consists mostly of work-practice
requirements, it does contain several
installation requirements. For example,
§ 1910.269(u)(4) and (v)(4) cover
guarding of rooms containing electric
supply equipment in electric power
generating stations and substations,
respectively.
Installations in ships, watercraft,
railway rolling stock, aircraft, or
automotive vehicles (other than mobile
homes and recreational vehicles) are
designed to be transportable.6 These
transportability considerations make
many of the design requirements in
Subpart S irrelevant or infeasible. For
example, attaching the grounded circuit
conductor and the equipment grounding
conductor to a permanent grounding
electrode on a transportable wiring
system is generally not feasible. Thus,
some of the provisions in final
§ 1910.304(g), which contains
requirements for grounding electrical
systems, are inappropriate for the wiring
of ships, watercraft, railway rolling
stock, aircraft, or automotive vehicles.
By contrast, however, wiring that is not
a part of the wiring of the ship,
watercraft, railway rolling stock,
aircraft, or automotive vehicle would be
covered by Subpart S, as appropriate.
For example, a portable electric drill
carried into the cargo area of a truck
would be covered by Subpart S if it is
6 Although the wiring of recreational vehicles and
mobile homes is transportable, it is also designed
to be attached to specially designed, permanently
installed power distribution outlets. This type of
hybrid system must be designed for both permanent
and transportable uses.
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plugged into the wiring of a service
station.
In regard to ships, there has been
some confusion about whether the
‘‘exemption’’ applies to all wiring or
electrical installations brought on board
a vessel during construction, repair, or
ship scrapping even when the wiring is
supplied by shore-based electric
power—or whether it only applies to the
ship’s own wiring. OSHA is hereby
clarifying the application of the
exemptions.
The ‘‘exempted’’ types of installations
in both the existing and final standards
are identical to those ‘‘exempted’’ by the
NEC and NFPA 70E, which form the
basis of both standards. Installations
covered under the existing standard
continue to be covered under the final
standard. For example, in longshoring
operations and related employments,
this final rule applies to electrical
installations aboard vessels only if they
are shore-based as stated in
§ 1918.1(b)(3). Electrical installations in
marine terminals are also covered under
Subpart S, as noted in § 1917.1(a)(2)(iv).
(The marine terminals standard in Part
1917 applies to the loading, unloading,
movement or other handling of cargo,
ship’s stores or gear within the terminal
or into or out of any land carrier,
holding or consolidation area, and any
other activity within and associated
with the overall operation and function
of the terminal. This includes the use
and routine maintenance of facilities
and equipment and cargo transfer
accomplished with the use of shorebased material handling devices. See
§ 1917.1(a).)
Section 1910.5 governs how the
general industry standards apply to
shipyard employment. According to
§ 1910.5(c), the general standards in Part
1910 apply to shipyard employment to
the extent that no industry-specific
standard applies to the ‘‘same condition,
practice, means, method, operation, or
process.’’ Part 1915 contains few
requirements related to electrical safety.
Paragraph (b) of § 1915.93 contains four
such requirements, for grounding of
vessels, the safety of the vessel’s wiring,
overcurrent protection, and guarding of
infrared heat lamps. Section 1915.92
contains provisions on temporary
electric lighting, and § 1915.132
contains requirements on portable
electric tools. Section 1915.181 contains
electrical safety-related work practices
for deenergizing electric circuits and
protecting employees against contact
with live parts during electrical work. In
addition, Part 1915 contains several
other miscellaneous electrical safetyrelated work practices and electrical
design requirements. These provisions
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7141
continue to apply in lieu of any
corresponding requirements in Subpart
S of Part 1910. Conversely, where there
is no specific electrical installation
requirement for shipyard employment
in Part 1915, Subpart S of Part 1910
applies.
As noted earlier, Subpart S does not
cover installations in ships, but it does
cover installations used on ships if the
installation is shore-based (that is, not
part of the vessel’s original, internal
electrical system). Thus, final
§ 1910.303(g)(2) (guarding live parts)
applies to the shore-based wiring of the
shipyard and to any wiring taken onto
the ship when it is supplied by shorebased wiring. It does not apply to the
ship’s permanent wiring. The final rule
does not change this coverage.
C. Grandfather Clause
The final rule, as does the current
standard, exempts older electrical
installations from meeting some of the
provisions of the Design Safety
Standards for Electrical Systems (that is,
§§ 1910.302 through 1910.308). The
extent to which OSHA’s electrical
installation standard applies depends
on the date the installation was made.
Older installations must meet fewer
requirements than newer ones. The
grandfathering of older installations,
contained in paragraph (b) of final
§ 1910.302, is patterned after the current
standard’s grandfather provisions in
existing § 1910.302(b). Most of the new
provisions contained in the final rule
only apply prospectively, to
installations made after the effective
date of the final rule.
The following paragraphs explain
final § 1910.302(b) in the following
order: Paragraph (b)(1), requirements
applicable to all installations; paragraph
(b)(4), requirements applicable only to
installations made after the effective
date of the revised standard; paragraph
(b)(3), requirements applicable only to
installations made after April 16, 1981;
and paragraph (b)(2), requirements
applicable only to installations made
after March 15, 1972.
Requirements applicable to all
installations. Paragraph (b)(1) of final
§ 1910.302 contains a list of provisions
that would apply to all installations,
regardless of when they were designed
or installed. The few requirements in
this short list are so essential to
employee safety that even the oldest
electrical installations must be
modified, if necessary, to meet them.
The list is unchanged from the current
standard, except for the addition of: a
prohibition on using grounding
terminals and devices for purposes
other than grounding (in final
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§ 1910.304(a)(3)); a documentation
requirement for hazardous locations
made under the zone classification
system (in final § 1910.307(b)); and
requirements covering the zone
classification system (in final
§ 1910.307(g)).
New provisions applicable to all
installations. Paragraph (a)(3) of
§ 1910.304 prohibits the use of a
grounding terminal or grounding-type
device on a receptacle, cord connector,
or attachment plug for purposes other
than grounding. OSHA’s reasons for
adding this requirement to the list of
provisions applicable to all installations
is discussed later in this section of the
preamble.
Paragraph (b) of final § 1910.307
contains a new requirement that
employers document areas designated
as hazardous (classified) locations. This
requirement would ensure that the
employer has records of the extent and
classification of each such area. The
documentation will help employers to
determine what type of equipment is
needed in these locations and will
inform employees of the need for
special care in the maintenance of the
electric equipment installed there.
OSHA has carefully considered the need
to document these areas and has tried to
balance that need with the extensive
burden that would be placed on
employers who would have to survey
and document their existing hazardous
locations.
The current standard’s division
classification system has been in place
for many years, and most employers and
inspection authorities are familiar with
the boundaries for Class I, II, and III,
Division 1 and 2 locations. An employee
servicing equipment in one of these
locations can obtain this information
relatively easily even if the employer
has not documented the boundaries.
Accordingly, OSHA believes that the
benefit of documenting existing
hazardous locations installed using the
division classification system would be
minimal. Therefore, for employers using
the division system, OSHA is requiring
documentation of boundaries only for
new installations made after the
effective date of the final standard.
Employers would not need to document
existing division-classified systems.
On the other hand, the zone
classification system is relatively new.
Most employers are not familiar with
this system and have little experience
determining how to draw the
boundaries between the three zones.
Relatively few NFPA or industry
standards provide specifications for
placing those boundaries. Furthermore,
the existing OSHA electrical standard
recognizes only installations made in
accordance with the division
classification system, not the zone
classification system. Any existing
installation made under the zone system
is technically out of compliance with
OSHA’s existing standard. However,
because the NEC represents standard
industry practice, existing zone system
installations will almost certainly have
been installed in accordance with an
§ 1910.303(f)(4) ........................................................................................
§ 1910.303(f)(5) ........................................................................................
§ 1910.303(g)(1)(iv) and (g)(1)(vii) ...........................................................
§ 1910.303(h)(5)(vi) ..................................................................................
§ 1910.304(b)(1) .......................................................................................
§ 1910.304(b)(3)(i) ....................................................................................
§ 1910.304(f)(2)(i)(A), (f)(2)(i)(B) (but not the introductory text to
§ 1910.304(f)(2)(i)), and (f)(2)(iv)(A).
§ 1910.305(c)(3)(ii) ....................................................................................
§ 1910.305(c)(5) ........................................................................................
§ 1910.306(a)(1)(ii) ...................................................................................
§ 1910.306(c)(4) ........................................................................................
§ 1910.306(c)(5) ........................................................................................
§ 1910.306(c)(6) ........................................................................................
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§ 1910.306(c)(7) ........................................................................................
§ 1910.306(j)(1)(iii) ....................................................................................
§ 1910.306(k) ............................................................................................
§ 1910.308(a)(5)(v) and (a)(5)(vi)(B) ........................................................
§ 1910.308(a)(7)(vi) ..................................................................................
§ 1910.308(b)(3) .......................................................................................
7 See the discussion under the heading ‘‘Zone
Classification’’ for an explanation of the zone
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Disconnecting means and circuits—Capable of accepting a lock.
Disconnecting means and circuits—Marking for series combination ratings.
600 Volts, nominal, or less—Space about electric equipment.
Over 600 volts, nominal—Working space and guarding.
Branch circuits—Identification of multiwire branch circuits.
Branch circuits—Ground-fault circuit interrupter protection for personnel.
Overcurrent protection—Feeders and branch circuits for over 600 volts,
nominal.
Switches—Connection of switches.
Switches—Grounding.
Electric signs and outline lighting—Disconnecting means.
Elevators, dumbwaiters, escalators, moving walks, wheelchair lifts, and
stairway chair lifts—Operation.
Elevators, dumbwaiters, escalators, moving walks, wheelchair lifts, and
stairway chair lifts—Location.
Elevators, dumbwaiters, escalators, moving walks, wheelchair lifts, and
stairway chair lifts—Identification and signs.
Elevators, dumbwaiters, escalators, moving walks, wheelchair lifts, and
stairway chair lifts—Single-car and multicar installations.
Swimming pools, fountains, and similar installations—Receptacles.
Carnivals, circuses, fairs, and similar events.
Systems over 600 volts, nominal—Interrupting and isolating devices.
Systems over 600 volts, nominal—Tunnel installations.
Emergency power systems—Signs.
classification system and its differences from the
current standard’s division classification system.
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edition of the NEC that recognizes the
zone classification system (the 1999 and
2002 editions). These editions of the
NEC explicitly require documentation of
hazardous locations. Thus, an employer
with an existing installation made under
the zone classification system should
already have the documentation
required by final § 1910.307(b). For
these reasons, OSHA is applying the
documentation requirement to all
hazardous location installations made
under the zone classification system.
This will provide employers,
employees, and OSHA with information
critical for determining which
equipment is suitable in a given
hazardous location.
The new requirements pertaining to
zone classification in final § 1910.307(g)
provide employers with an alternative
installation method that the current
standard does not permit.7 Thus,
applying these provisions to older
installations would give employers
greater flexibility without imposing any
new costs. Furthermore, to the extent
that employers are already using the
zone classification system, those
employers are likely already meeting
final § 1910.307(g), which is based on
provisions in the 1999 and 2002
editions of the NEC.
Requirements applicable only to
installations made after the effective
date of the final rule. Paragraph (b)(4) of
final § 1910.302 makes the following
provisions applicable only to
installations made or overhauled 8 after
the effective date of the final rule:
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8 See the discussion of the term ‘‘overhaul’’ later
in this section of the preamble.
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§ 1910.308(c)(3) ........................................................................................
§ 1910.308(f) .............................................................................................
These provisions are based on
requirements that have been added to
the NEC since the 1978 edition. OSHA
has never required employers to comply
with these requirements, and the
Agency believes that an increase in
employee protection will result from
compliance with them in new
installations. At the same time,
employers would incur minimal costs to
achieve this increase in new
installations. In local jurisdictions
requiring compliance with the NEC,
there should be no additional costs
involved, because the installations
would already conform to the new
OSHA requirements. The Agency
believes that even in other jurisdictions,
the vast majority of installations already
comply with the latest edition of the
NEC, because compliance with the latest
Code is standard industry practice.
OSHA, however, does not believe that it
is reasonably necessary and appropriate
to require existing installations to
conform to these provisions,
particularly given the cost and difficulty
associated with retrofitting older
installations.
There are many provisions in the final
rule that are not contained in the
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Class 1, Class 2, and Class 3 remote control, signaling, and power-limited circuits—Separation from conductors of other circuits.
Solar photovoltaic systems.
existing standard but cannot be
considered totally ‘‘new’’ provisions.
Most of these ‘‘new’’ requirements were
actually contained in the 1971 NEC.
Table 1 lists these ‘‘new’’ provisions and
denotes their counterparts in the 1971
NEC. From March 15, 1972, until April
16, 1981, Subpart S incorporated the
1971 NEC by reference in its entirety.
Accordingly, OSHA required employers
to comply with every requirement in the
1971 NEC for any new installation made
between those dates and for any
replacement, modification, repair, or
rehabilitation made during that period.
The current standard, which became
effective on April 16, 1981, omitted
many of the detailed provisions of the
NEC because they were already
addressed by the more general
requirements that were contained in the
OSHA standard. For example, OSHA
did not carry forward 1971 NEC Section
110–11, which required equipment to be
suitable for the environment if it is
installed where the environment could
cause deterioration. However, the
requirement for equipment to be
suitable for the location in which it was
installed is implicit in the more general
requirements in existing § 1910.303(a)
that equipment be approved and in
existing § 1910.303(b)(2) that equipment
be installed in accordance with any
instructions included in its listing or
labeling. (Equipment that is not suitable
for installation in deteriorating
environments, such as wet or damp
locations, will include instructions
warning against such installation. These
instructions are required by the
nationally recognized testing laboratory
listing or labeling the product.)
Even though OSHA no longer
specifically incorporates the 1971 NEC
into Subpart S, the Agency believes that
employers’ installations actually do
comply with those requirements. The
vast majority of employers are following
the entire NEC applicable to their
installations, as noted in the Economic
Analysis section of this preamble.9 For
these reasons, OSHA is not exempting
installations made after March 15, 1972,
from meeting any provision listed in
Table 1 and is not including any of
these provisions in final
§ 1910.302(b)(4) (the list of provisions
that apply only to new installations).
TABLE 1.—‘‘NEW’’ PROVISIONS THAT WERE CONTAINED IN 1971 NEC 10
Provision in the final standard
Equivalent 1971
NEC section
§ 1910.303(b)(3) ................................................................
(b)(4) ..........................................................................
(b)(5) ..........................................................................
(b)(6) ..........................................................................
(b)(7) ..........................................................................
(b)(8) ..........................................................................
110–20 ...............................
110–9 .................................
10–10 .................................
110–11 ...............................
110–12 ...............................
110–4(a) and (d) ................
110–12
110–13
110–14 ...............................
210–21(b) ...........................
210–21 ...............................
210–22 ...............................
230–70(c) ...........................
110–9 .................................
240–11
240–5 .................................
240–11
240–15
320–5 .................................
370–7 .................................
373–5
370–15(b) ...........................
(c)(1) ..........................................................................
§ 1910.304(b)(2) ................................................................
(b)(4) ..........................................................................
(b)(5) ..........................................................................
(e)(1)(iii) .....................................................................
(f)(1)(ix) ......................................................................
(f)(2), except
(f)(2)(iv)(A).
for
(f)(2)(i)(A),
(f)(2)(i)(B),
and
§ 190.305(a)(4)(ii) ..............................................................
(b)(1)(iii) .....................................................................
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(b)(2)(ii) ......................................................................
(e)(1) ..........................................................................
(h)(3) ..........................................................................
9 All of the requirements in question appear in
some form in every edition of the NEC since 1972.
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Subject
373–2 .................................
384–5
710–6 .................................
Insulation integrity.
Interrupting rating.
Circuit impedance and other characteristics.
Deteriorating agents.
Mechanical execution of work.
Mounting and cooling of equipment.
Electrical connections, general.
Branch circuits, receptacles and cord connectors.
Branch circuits, outlet devices.
Branch circuits, cord connections.
Services, disconnecting means.
Overcurrent protection, 600 volts, nominal, or less, circuit breaker ratings.
Overcurrent protection, feeders and branch circuits over
600 volts, nominal.
Open wiring on insulators, support.
Conductors entering cabinets, boxes, and fittings, securing conductors.
Fixture canopy or pan installed in a combustible wall or
ceiling.
Airspace for enclosures installed in wet or damp locations.
Portable cables, grounding conductors.
10 These provisions have no direct counterpart in
existing Subpart S, but were in the 1971 National
Electrical Code.
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TABLE 1.—‘‘NEW’’ PROVISIONS THAT WERE CONTAINED IN 1971 NEC 10—Continued
Equivalent 1971
NEC section
Subject
(j)(2)(i) ........................................................................
410–52(d) ...........................
(j)(2)(iv) through (j)(2)(vii) ..........................................
(j)(3)(ii) .......................................................................
(j)(3)(iii) ......................................................................
(j)(3)(iv) ......................................................................
(j)(6)(ii)(A) ..................................................................
(j)(6)(ii)(B) ..................................................................
§ 1910.306(c)(3) ................................................................
410–54 ...............................
422–20 ...............................
422–30(a) ...........................
422–30(b) ...........................
110–9 .................................
110–10
460–8(c)(4)
460–8(c)(1) .........................
620–51(a) ...........................
Receptacles, cord connectors, and attachment plugs;
no exposed energized parts.
Receptacles installed in wet or damp locations.
Appliances, disconnecting means.
Appliances, nameplates.
Appliances, marking to be visible after installation.
Capacitor switches.
(c)(10) ........................................................................
620–72 ...............................
(d)(1) ..........................................................................
(g)(1)(iii) .....................................................................
630–13 ...............................
630–23
665–34 ...............................
(g)(1)(vi) .....................................................................
665–8 .................................
(j)(4)(iii) ......................................................................
680–20(a)(4) .......................
§ 1910.308(a)(2) ................................................................
710–4 .................................
(a)(3)(i) .......................................................................
710–6 .................................
(a)(4) ..........................................................................
710–8 .................................
(a)(5)(i) .......................................................................
710–21(a) ...........................
(a)(5)(ii) ......................................................................
(a)(5)(iii) and (a)(5)(iv) ...............................................
240–11(a) ...........................
710–21(b)
710–21(b) ...........................
(a)(5)(vi), but not (a)(5)(vi)(B) ....................................
710–21(c) ...........................
(a)(5)(vii) ....................................................................
710–22 ...............................
(b)(2) ..........................................................................
700–14 ...............................
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Provision in the final standard
In addition, OSHA is not including in
the list of new provisions in final
§ 1910.302(b)(4) any provision that
merely provides an alternative means of
compliance for an existing requirement.
For example, as noted earlier, final
§ 1910.307(g) provides alternative
requirements for installations in
hazardous (classified) locations based
on the zone classification system rather
than the division classification system
that is required under the existing
standard. Such requirements accept
alternative installation techniques
recognized as being equally protective
by the NEC and NFPA 70E, and there is
no need to limit them to new
installations.
OSHA also believes that there is no
need to grandfather requirements that
apply only to temporarily installed
equipment and wiring.11 The few new
11 For the purposes of this discussion,
‘‘temporarily installed equipment or wiring’’ is
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Capacitor disconnecting means.
Elevators, dumbwaiters, escalators, moving walks,
wheelchair lifts, and stairway chair lifts; type of disconnecting means.
Elevators, dumbwaiters, escalators, moving walks,
wheelchair lifts, and stairway chair lifts; motor controllers.
Arc welders, disconnecting means.
Induction and dielectric heating equipment, detachable
panels used for access to live parts.
Induction and dielectric heating equipment, ampere rating of disconnecting means.
Swimming pools, fountains, and similar installations,
underwater fixtures facing upwards.
Systems over 600 volts, nominal; open installations of
braid-covered insulated conductors.
Systems over 600 volts, nominal; insulation shielding
terminations.
Systems over 600 volts, nominal; moisture or mechanical protection for metal-sheathed cables.
Systems over 600 volts, nominal; interrupting and isolating devices; guarding and indicating.
Systems over 600 volts, nominal; interrupting and isolating devices; fuses.
Systems over 600 volts, nominal; interrupting and isolating devices; fused cutouts.
Systems over 600 volts, nominal; interrupting and isolating devices; load interrupter switches.
Systems over 600 volts, nominal; interrupting and isolating devices; means for isolating equipment.
Emergency systems, emergency illumination.
requirements applying to temporarily
installed equipment and wiring have
been in the NEC since at least 1999 and,
in most cases, since before that.
Employers should already be in
compliance with such requirements
since any existing temporary
installations almost certainly were put
into place well after 1999.12 For
example, final § 1910.304(b)(3)(ii)
contains requirements for providing
ground-fault circuit interrupter
protection for temporary wiring
wiring and equipment installed on a short-term
rather than a long-term or permanent basis. It
includes temporary wiring covered by proposed
§ 1910.305(a)(2) and other equipment and wiring
similarly installed on a short-term basis.
12 The limit for temporary wiring used for
Christmas decorative lighting, carnivals, and similar
purposes is 90 days (§ 1910.305(a)(2)(i)(B)). For
other purposes, such as remodeling and repair, the
limit is the duration of the activity. However, OSHA
believes that it is highly unlikely that any particular
temporary activity covered by Subpart S has been
on-going since 1999.
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installations that are used during
maintenance, remodeling, or repair of
buildings, structures, or equipment or
during similar activities. Temporary
wiring installations used for any of
these purposes were likely to have been
installed well after 1999. An employer
who is complying with the 1999 or later
edition of the NEC will already be
complying with this provision of the
rule. Even employers who are not
complying with recent versions of the
NEC for temporary wiring installations
will face, in this example, only the
minimal cost of providing ground-fault
circuit interrupters; no changes would
need to be made to any existing
permanent wiring, which might involve
considerably more costs.
Requirements applicable only to
installations made after April 16, 1981.
Paragraph (b)(3) of final § 1910.302 lists
requirements that apply only to
installations made after April 16, 1981.
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This paragraph carries forward
essentially the same list as is currently
in § 1910.302(b)(3). No provisions have
been added to or removed from the list.
Requirements applicable only to
installations made after March 15, 1972.
Paragraph (b)(2) of existing § 1910.302
requires all installations made after
March 15, 1972, and every major
replacement, modification, repair, or
rehabilitation made after that date to
meet all the installation requirements in
Subpart S except for those listed in
existing § 1910.302(b)(3). A note
following existing § 1910.302(b)(2)
indicates that ‘‘ ‘[m]ajor replacements,
modifications, repairs, or
rehabilitations’ include work similar to
that involved when a new building or
facility is built, a new wing is added, or
an entire floor is renovated.’’
Paragraph (b)(2) of final § 1910.302
will require all installations built or
overhauled after March 15, 1972, to
comply with all of the requirements of
final §§ 1910.302 through 1910.308,
except as provided in final
§ 1910.302(b)(3) and (b)(4). As discussed
earlier, these latter two paragraphs limit
the application of newer provisions of
Subpart S to installations made during
later periods.
In § 1910.302(b)(2) in the final rule,
OSHA is introducing the term
‘‘overhaul’’ to include the types of
activities that would trigger compliance
with the otherwise grandfathered
provisions of Subpart S for older
installations. In § 1910.399 of the final
rule, ‘‘overhaul’’ is defined as follows:
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Overhaul means to perform a major
replacement, modification, repair, or
rehabilitation similar to that involved when
a new building or facility is built, a new wing
is added, or an entire floor is renovated.
This new term incorporates all the
elements of ‘‘major replacement,
modification, or rehabilitation’’ in the
text of existing § 1910.302(b)(2) and in
the note following that provision. OSHA
believes that using and defining the
term ‘‘overhaul’’ in the final rule will
simplify the standard without making
any substantive change to the way in
which Subpart S applies to older
installations.
Comments on the grandfather clause.
OSHA received several comments on
the grandfather clause proposed in
§ 1910.302(b) (Exs. 3–7, 4–25). One
commenter was concerned about the
level of cross-referring an employer
would need to do to determine what
standards are applicable to a given
installation (Ex. 3–7). He recommended
that a simpler approach be adopted or
that OSHA develop guidance materials
to help employers determine which
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requirements apply to installations
made during each of the periods
addressed by the grandfather clause.
Neither commenter proposed language
that might accomplish this.
While OSHA acknowledges that some
commenters believe that this clause is
too complex, the Agency believes that
the approach taken in the final standard
is as simple as the Agency can make it.
However, OSHA will provide
compliance assistance tools that will
help employers understand which
requirements are applicable to their
particular electrical installations. For
example, the Agency is considering
providing on the OSHA Website a colorcoded version depicting requirements
with different applicability dates with
different colors or a version that lets the
reader input the date of the installation
and that hides inapplicable provisions.
Such tools should enable employers to
determine their compliance obligations
quickly and easily. In addition, for
questions about compliance with the
standard, employers can contact OSHA
through its toll-free telephone help line
at 1–800–321–6742. Alternatively,
employers can contact the OSHA Area
Office or State Plan office nearest them.
Paragraph (b)(4) of final § 1910.302
lists § 1910.304(b)(3)(i) (proposed
§ 1910.304(b)(4)(i)), which requires
ground-fault circuit interrupter
protection for certain permanently
installed receptacle outlets, as a
provision that only applies to new
installations. One commenter
recommended that all of proposed
§ 1910.304(b)(4), which as noted
previously contains requirements for
ground-fault circuit interrupters on
temporary receptacle outlets, apply only
to new installations (Ex. 3–7). The
commenter noted that this provision is
new and should only be applied to new
installations.
As noted earlier, OSHA believes that
most employers are already complying
with this provision. The National
Electrical Code has required groundfault circuit interrupters in a manner
similar to that in the final rule since the
1996 edition of the NEC. In addition, the
final rule sets an effective date 180 days
after publication of the final rule in the
Federal Register. OSHA believes that
very few temporary installations that
were in place before publication of the
final rule will still be in place 6 months
later. There may be some projects using
temporary wiring that last more than 6
months, particularly in shipyards.
However, even there, OSHA believes
that temporary receptacle outlets will be
moved around, installed, uninstalled,
and reinstalled many times over the life
of the project. Even if the Agency were
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7145
to apply final § 1910.304(b)(3)(ii) only to
installations made after the effective
date, it would apply as soon as a
receptacle outlet was installed (or
reinstalled). OSHA does not believe that
there is a compelling reason to exempt
the very few remaining temporary
receptacle outlets that may still be in
place after the effective date. Therefore,
OSHA has not adopted the commenter’s
recommendation.
Mr. Pat Kimmet of CHS Inc. and Mr.
Rick Leicht of NCRA were concerned
that provisions listed in proposed
§ 1910.302(b)(1), which were to apply to
all installations regardless of age, would
require employers to examine existing
installations for compliance and
possibly replace noncompliant
equipment even when no significant
hazard exists (Ex. 4–25). They
specifically objected to the inclusion of
wire bending space (proposed
§ 1910.303(b)(1)(iii)) on the list. They
argued that this provision is a relatively
recent addition to the NEC and that the
NEC has revised the wire bending space
requirements periodically. They
believed that the proposal would have
required employers to meet the wire
bending space requirements in the 2000
edition of the NFPA 70E and the 2002
edition of the NEC.
OSHA believes that an installation
that does not comply with the
provisions listed in final
§ 1910.302(b)(1) poses a significant
hazard to employees. Furthermore, as
noted earlier, almost all of the
provisions listed in that paragraph
applied to all installations regardless of
age since March 15, 1972. Thus,
employers should already be in
compliance with nearly all of the listed
provisions.
The new provisions related to the
zone classification system (including
the documentation requirement)
provide for an alternative compliance
method to that required by the existing
standard. The other new provision, the
prohibition on using grounding
terminals and devices for purposes
other than grounding, as noted earlier,
has been a long-standing NEC
requirement. Thus, OSHA does not
believe that very many existing
installations are in violation of this new
provision. Consequently, Mr. Kimmet’s
and Mr. Leicht’s general concerns about
widespread noncompliance are
unfounded.
With respect to their specific concern
with the inclusion of proposed
§ 1910.303(b)(1)(iii) in the list of
provisions applicable to all
installations, OSHA notes that wire
bending space, as mentioned in this
provision, is simply one of several
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factors to be considered in judging
electrical equipment for safety.
Paragraph (b)(1) of final § 1910.303
reads, in part, as follows:
attachment plug may not be used for
purposes other than grounding.
(b) Examination, installation, and use of
equipment. (1) Examination. Electric
equipment shall be free from recognized
hazards that are likely to cause death or
serious physical harm to employees. Safety of
equipment shall be determined using the
following considerations:
The use of the grounding terminal(s) of any
device has never been permitted in any
electrical standards, codes or other
recognized practices at any time. Typically,
the use of the grounding terminal for other
than grounding purposes is due to improper
wiring and occurs when an ungrounded (hot)
conductor is applied. The result is an
imminent danger electrocution hazard. [Ex.
4–17]
*
*
*
*
Mr. Bernie Ruffenach typified these
commenters, reasoning as follows:
*
(iii) Wire-bending and connection space;
*
*
*
*
*
(viii) Other factors that contribute to the
practical safeguarding of persons using or
likely to come in contact with the equipment.
Paragraph (b)(1)(iii) of final
§ 1910.303 does not require compliance
with the minimum wire bending space
requirements in the NEC. Rather, wire
bending space will be one of the
relevant factors in judging the electrical
safety of equipment in accordance with
the introductory text of final
§ 1910.303(b)(1). OSHA does not
consider this a new requirement. The
current standard contains the catchall
‘‘other factors’’ language in existing
§ 1910.303(b)(1)(vii). The Agency
construes wire bending space to be one
of those ‘‘other factors’’ judged under
the existing standard. Thus, OSHA is
simply making explicit in the final rule
a factor employers were required to
consider under § 1910.303(b)(1)(vii) of
the existing standard. If conductors are
installed so tightly into enclosures that
they overheat or that the insulation is
damaged, a serious safety hazard would
exist. Such an installation would violate
the existing standard as well as the new
one. For these reasons, OSHA has not
adopted Mr. Kimmet’s and Mr. Leicht’s
recommendation to remove
§ 1910.303(b)(1)(iii) from the list of
provisions in final § 1910.302(b)(1) that
apply to all installations.
Several commenters suggested that
proposed § 1910.304(a)(3) be added to
the list of requirements in
§ 1910.302(b)(1) applicable to all
installations (Exs. 4–13, 4–17, 4–18, 4–
21). Proposed § 1910.304(a)(3) read as
follows:
A grounding terminal or grounding-type
device on a receptacle, cord connector, or
OSHA agrees that using a grounding
terminal or device for purposes other
than grounding can present a hazard
threatening imminent death or serious
injury. For example, using a grounding
terminal as the attachment point for a
circuit conductor can energize the frame
of equipment used by employees. If an
employee was to touch such miswired
equipment and a grounded surface at
the same time, he or she would receive
an electric shock and possibly die of
electrocution. As the commenters noted,
compliance with this provision has been
a long-standing common industry
practice. Therefore, OSHA has adopted
the suggestion of these commenters and
has added § 1910.304(a)(3) to the list of
provisions in final § 1910.302(b)(1) that
are applicable to all installations.
D. Applicability of Requirements for
Disconnecting Means
Several provisions in the final
standard require electrical
disconnecting means to be capable of
being locked in the open position under
certain conditions. For example, final
§ 1910.306(a)(2)(i) requires the
disconnecting means for sign and
outline lighting systems to be capable of
being locked in the open position if they
are out of the line of sight from any
section that may be energized. These
provisions ensure that employees
servicing or maintaining the electric
circuits supplied by the disconnecting
means are protected against electric
shock.
Sometimes, these disconnecting
means also serve as energy isolating
devices as defined in paragraph (b) of
§ 1910.147, OSHA’s existing standard
for the control of hazardous energy
sources (lockout-tagout). Energy
isolating devices physically prevent the
transmission or release of energy. In the
case of electric equipment,
disconnecting means that meet the
definition of energy isolating devices
prevent the transmission of electric
energy so that the equipment cannot
start up and injure employees.
Paragraph (c)(2)(iii) of the lockouttagout standard reads as follows:
After January 2, 1990, whenever
replacement or major repair, renovation or
modification of a machine or equipment is
performed, and whenever new machines or
equipment are installed, energy isolating
devices for such machine or equipment shall
be designed to accept a lockout device.
Paragraph (c) of final § 1910.302
clarifies that the provision in the
lockout-tagout standard is in addition to
any requirements in Subpart S for
disconnecting means to be capable of
being locked open. The requirements in
Subpart S are intended for the
protection of servicing and maintenance
employees from electric shock, which is
not covered by § 1910.147. The lockouttagout standard on the other hand
addresses nonelectric-shock hazards
related to servicing and maintaining
equipment. Thus, the requirements of
both standards are necessary to protect
employees from all servicing- and
maintenance-related hazards.
OSHA received no comments on this
provision in the proposal, and it is being
carried into the final rule without
change.
E. Summary of Changes in §§ 1910.303
Through 1910.308
The Distribution Table for Subpart S
lists all the provisions and sections from
§§ 1910.303 through 1910.308. This
table summarizes changes being made to
the standard that involve grammatical
edits, additions, removals, and
paragraph numbers. There are places in
the standard where no substantial
change is made. Most of the changes are
editorial in nature. Substantive changes
made to the existing standard are
discussed in further detail following the
Distribution Table.
DISTRIBUTION TABLE
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OLD—section
NEW—section
Description of changes and rationale
See the note at the end of the table.
§ 1910.303 General .........................
1910.303(a) .....................................
§ 1910.303 General.
1910.303(a) ...................................
1910.303(b)(1), introductory text .....
1910.303(b)(1)(i) .............................
1910.303(b)(1), introductory text ...
1910.303(b)(1)(i) ............................
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No substantive change. A reference to the § 1910.399 definition of
‘‘approved’’ is added for clarification.
No substantive change.
No substantive change.
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7147
DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.303(b)(1)(ii) .............................
1910.303(b)(1)(ii) ...........................
1910.303(b)(1)(iii) ..........................
1910.303(b)(1)(iii) ............................
1910.303(b)(1)(iv) ............................
1910.303(b)(1)(v) ............................
1910.303(b)(1)(vi) ............................
1910.303(b)(1)(vii) ...........................
1910.303(b)(2) .................................
1910.303(b)(1)(iv) ..........................
1910.303(b)(1)(v) ...........................
1910.303(b)(1)(vi) ..........................
1910.303(b)(1)(vii) .........................
1910.303(b)(1)(viii) ........................
1910.303(b)(2) ...............................
1910.303(b)(3) ...............................
No substantive change.
**Adds wire-bending and connection space to the explicit list of things
to consider when judging equipment.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Adds a requirement for completed wiring to be free from short circuits and grounds other than those required in the standard.
**Adds requirements for equipment intended to interrupt current to
have adequate interrupting ratings.
**Adds requirements for the coordination of overcurrent protection for
circuits and equipment.
**Adds a requirement for conductors and equipment to be identified
for the purpose when installed in an environment containing deteriorating agents.
**Adds requirements for installing electric equipment in a neat and
workmanlike manner.
**Adds requirements for equipment to be mounted securely and to
allow for proper cooling.
**Adds requirements to ensure that electrical connections are secure
and electrically safe.
**Adds requirements for connections at terminals and for the identification of terminals intended for connection to more than one conductor or to aluminum.
No substantive change.
**Adds a requirement that wire connectors or splicing means installed
on directly buried conductors be listed for such use.
No substantive change.
No substantive change. (Individual requirements are placed in separate paragraphs).
No substantive change. (Individual requirements are placed in separate paragraphs).
Adds a requirement for disconnecting means required by Subpart S
to be capable of accepting a lock. This provision is added to make
the Subpart S requirements on disconnecting means consistent
with § 1910.147(c)(2)(iii), which requires energy isolating devices (a
generic term, which includes electrical disconnecting means) to be
designed to accept a lockout device.
**Adds marking requirements for series combination ratings of circuit
breakers or fuses.
No substantive change.
**The final rule revises the language to clarify how wide and high the
clear space must be. (See detailed explanation later in the preamble).
No substantive change.
No substantive change.
**Adds a requirement for a second entrance on equipment rated
1200 amperes under certain conditions.
**Reduces the minimum width of the clear space to 762 mm.
**Adds a prohibition against controlling illumination for working
spaces by automatic means only.
**Increased the minimum height of the working space from 1.91m to
1.98m for new installations.
** Adds requirements for switchboards, panelboards, and distribution
boards installed for the control of light and power circuits, and
motor control centers to be installed in dedicated space and to be
protected against damage.
No substantive change.
No substantive change.
**The minimum height of fences restricting access to electrical installations over 600 V is reduced from 2.44 m to 2.13 m.
**1. The final rule organizes these requirements based on whether
the installations are indoors or outdoors. (The existing standard organizes them based on whether or not the installations are accessible to unqualified employees).
2. Adds requirements intended to prevent tampering by the general
public.
3. Removes requirement to lock underground box covers weighing
more than 45.4 kg.
1910.303(b)(4) ...............................
1910.303(b)(5) ...............................
1910.303(b)(6) ...............................
1910.303(b)(7) ...............................
1910.303(b)(8) ...............................
1910.303(c)(1) ...............................
1910.303(c)(2) ...............................
1910.303(c) .....................................
1910.303(c)(3)(i) ............................
1910.303(c)(3)(ii) ...........................
1910.303(d) .....................................
1910.303(e) .....................................
1910.303(d) ...................................
1910.303(e) ...................................
1910.303(f) ......................................
1910.303(f)(1), (f)(2), and (f)(3) .....
1910.303(f)(4) ................................
1910.303(f)(5) ................................
1910.303(g)(1), introductory text .....
1910.303(g)(1)(i) .............................
1910.303(g)(1), introductory text ...
1910.303(g)(1)(i) Table
S–1,
Note 3.
1910.303(g)(1)(ii) .............................
1910.303(g)(1)(iii) ............................
1910.303(g)(1)(ii) ...........................
1910.303(g)(1)(iii) ..........................
1910.303(g)(1)(iv) ..........................
1910.303(g)(1)(iv) ............................
1910.303(g)(1)(v) ............................
1910.303(g)(1)(i)(B) .......................
1910.303(g)(1)(v) ...........................
1910.303(g)(1)(vi) ............................
1910.303(g)(1)(vi) ..........................
1910.303(g)(1)(vii) .........................
1910.303(g)(2) ...............................
1910.303(h)(1) ...............................
1910.303(h)(2)(i) and (h)(2)(ii) .......
1910.303(h)(2)(i) and (h)(2)(ii) ........
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1910.303(g)(2) .................................
1910.303(h)(1) .................................
1910.303(h)(2), introductory text .....
1910.303(h)(2)(iii),
(h)(2)(iv),
(h)(2)(v), and (h)(5)(iii).
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DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.303(h)(3), introductory text .....
1910.303(h)(3)(i) .............................
1910.303(h)(3) ...............................
1910.303(h)(5)(i) Table
S–2,
Note 3.
1910.303(h)(3)(ii) .............................
1910.303(h)(3)(iii) ............................
1910.303(h)(5)(iv) ..........................
1910.303(h)(5)(v) ...........................
1910.303(h)(4)(i) .............................
1910.303(h)(4)(i) ............................
1910.303(h)(4)(ii) .............................
1910.303(h)(4)(ii) ...........................
1910.303(h)(5)(ii) ...........................
No substantive change.
**The distances in Table S–2 for the depth of working space in front
of electric equipment are increased for new installations to match
the distances in NFPA 70E–2000.
No substantive change.
**The distances in Table S–3 for the elevations of unguarded live
parts are increased for new installations to match the distances in
NFPA 70E–2000.
**The existing standard requires a second entrance to give access to
the working space about switchboards and control panels over 600
V if the equipment exceeds 1.22 m in width if it is practical to install a second entrance. The final rule requires an entrance on
each end of switchboards and panelboards exceeding 1.83 m unless the working space permits a continuous and unobstructed way
of travel or the working space is doubled. In addition, the final rule
requires the lone entrance permitted under either of these exceptions to be at least the distance specified in Table S–2 from exposed live parts.
No substantive change.
**Adds requirements for equipment operating at 600 V or less installed in rooms or enclosures containing exposed live parts or exposed wiring operating at more than 600 V.
**Adds requirements limiting the installation of pipes or ducts that are
foreign to electrical installation operating at more than 600 V.
1910.303(h)(5)(vi) ..........................
§ 1910.304 Wiring design and protection.
1910.304(a)(1) .................................
§ 1910.304 Wiring design and
protection.
1910.304(a)(1) ...............................
1910.304(a)(2) .................................
1910.304(a)(3) .................................
1910.304(a)(2) ...............................
1910.304(a)(3) ...............................
1910.304(b)(1) ...............................
1910.304(b)(2)(i) ............................
1910.304(b)(2)(ii) ...........................
1910.304(b)(2)(iii) ..........................
1910.304(b)(2)(iv) ..........................
1910.304(b)(2)(v) ...........................
1910.304(b)(3) ...............................
1910.304(b)(2) .................................
1910.304(b)(4), introductory text ...
1910.304(b)(4)(i) ............................
1910.304(b)(4)(ii) ...........................
1910.304(b)(5) ...............................
1910.304(c), introductory text .........
1910.304(c), introductory text ........
1910.304(c)(1) .................................
1910.304(c)(2) .................................
1910.304(c)(1) ...............................
1910.304(c)(2) ...............................
1910.304(c)(3) .................................
1910.304(c)(3)(i) ............................
1910.304(c)(3)(ii) ...........................
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1910.304(c)(4) .................................
1910.304(c)(4) ...............................
1910.304(c)(5) .................................
1910.304(d)(1)(i) .............................
1910.304(d)(1)(ii) .............................
1910.304(d) ...................................
1910.304(e)(1)(i) ............................
1910.304(e)(1)(ii) ...........................
1910.304(e)(1)(iii) ..........................
1910.304(d)(2) .................................
1910.304(e)(1), introductory text .....
1910.304(e)(1)(i) .............................
1910.304(e)(2) ...............................
1910.304(f)(1), introductory text ....
1910.304(f)(1)(i) .............................
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No substantive change. (Individual requirements are placed in separate paragraphs).
No substantive change.
No substantive change.
**Adds requirements for the identification of multiwire branch circuits.
**Adds requirements that receptacles installed on 15- and 20-ampere
circuits be of the grounding type and that grounding-type receptacles be installed in circuits within their rating.
**Adds a requirement for grounding contacts on receptacles to be effectively grounded.
**Adds requirements on the methods used to ground receptacles and
cord connectors.
**Adds requirements on the replacement of receptacles.
**Adds a requirement that receptacles installed on branch circuits
having different voltages, frequencies, or types of current be noninterchangeable.
**Adds requirements for ground fault circuit interrupter protection.
(See the discussion of these requirements later in this section of
the preamble).
No significant change.
**Adds requirements for ratings of lampholders.
**Adds requirements for ratings of receptacles.
**Adds requirements for receptacles to be installed wherever cords
with attachment plugs are used.
No significant change. (The requirements in existing paragraph (c)(5)
are placed in a separate paragraph (d)).
**Adds a requirement for the separation of conductors on poles.
Increases the minimum clearances for new installations of open conductors and service drops to match those in NFPA 70E–2000.
No substantive change. (The final rule clarifies that paragraph (c)(2)
applies to platforms, projections, or surfaces from which runs of
open conductors can be reached).
**Adds restrictions for installing overhead service conductors near
building openings through which materials may be moved.
**Adds an exception to the minimum clearance requirement for conductors attached to the side of a building. (The final rule also clarifies that paragraph (c)(2) applies to roof surfaces that are subject
to pedestrian or vehicular traffic).
No substantive change.
No substantive change.
No substantive change.
**Adds a requirement for service disconnecting means to be suitable
for the prevailing conditions.
No substantive change.
No substantive change.
No substantive change.
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DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.304(e)(1)(ii) .............................
1910.304(e)(1)(iii) ............................
1910.304(f)(1)(ii) ............................
1910.304(f)(1)(iii) ...........................
1910.304(e)(1)(iv) ............................
1910.304(e)(1)(v) ............................
1910.304(f)(1)(iv) ...........................
1910.304(f)(1)(v) ............................
1910.304(e)(1)(vi)(A) .......................
1910.304(e)(1)(vi)(B) .......................
1910.304(e)(1)(vi)(C) .......................
1910.304(f)(1)(vi) ...........................
1910.304(f)(1)(vii) ..........................
1910.304(f)(1)(viii) .........................
1910.304(e)(2) .................................
1910.304(f)(1)(ix) ...........................
1910.304(f)(2) ................................
1910.304(f), introductory text ..........
1910.304(f)(1), introductory text ......
1910.304(f)(1)(i) ..............................
1910.304(f)(1)(ii) ..............................
1910.304(f)(1)(iii) .............................
1910.304(f)(1)(iv) .............................
1910.304(g), introductory text .......
1910.304(g)(1), introductory text ...
1910.304(g)(1)(i) ............................
1910.304(g)(1)(ii) ...........................
1910.304(g)(1)(iii) ..........................
1910.304(g)(1)(iv) ..........................
1910.304(f)(1)(v) .............................
1910.304(g)(1)(v) ...........................
1910.304(f)(2) ..................................
1910.304(g)(2) ...............................
No substantive change.
**The types of circuits that are allowed to have a single switch disconnect for multiple fuses are now specified in the standard.
No substantive change.
**Adds a requirement to clarify that handles of circuit breakers and
similar moving parts also need to be guarded so that they do not
injure employees.
No substantive change.
No substantive change.
**Adds circuit breakers used on 277-volt fluorescent lighting circuits
to the types of breakers required to be marked ‘‘SWD.’’
**Adds a requirement to clarify ratings of circuit breakers.
**Adds specific requirements on how to protect feeders and branch
circuits energized at more than 600 volts.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change. (The specific voltage ratings in existing paragraphs (g)(1)(iv)(B) and (g)(1)(iv)(C) are being removed. However,
this is not a substantive change as those are the voltages used in
the described systems).
**Adds an exception to the requirement to ground systems for highimpedance grounded systems of 480 V to 1000 V under certain
conditions.
**No substantive change. (The standard adds descriptions of which
conductor is to be grounded for the different systems).
**Changes requirements for grounding portable and vehicle mounted
generators so that the requirements are equivalent to those in
OSHA’s Construction Standards (§ 1926.404(f)(3)). The sentence in
the construction standard reading: ‘‘No other [nonneutral] conductor
need be bonded to the generator frame’’ has been dropped from
the general industry version. This sentence is not regulatory in nature, and its omission has no effect on the requirement.
**No longer allows employers to use a cold water pipe as a source of
ground for installations made or modified after the effective date.
**Adds a requirement that the path to ground be effective.
No substantive change.
No substantive change.
No substantive change.
**The exceptions for grounding fixed equipment operating at more
than 150 V are extended to all fixed electric equipment regardless
of voltage. Also, the final rule includes a new exception for doubleinsulated equipment.
**Adds the following equipment to the list of cord- and plug-connected equipment required to be grounded: stationary and fixed
motor-operated tools and light industrial motor-operated tools.
**Adds frames and tracks of electrically operated hoists to the list of
nonelectrical equipment required to be grounded.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
1910.304(g)(3) ...............................
1910.304(g)(4) ...............................
1910.304(f)(4) ..................................
1910.304(f)(5)(i) ..............................
1910.304(f)(5)(ii) ..............................
1910.304(f)(5)(iii) .............................
1910.304(f)(5)(iv) .............................
1910.304(g)(5) ...............................
1910.304(g)(6)(i) ............................
1910.304(g)(6)(ii) ...........................
1910.304(g)(6)(iii) ..........................
1910.304(g)(6)(iv) and (g)(6)(v) .....
1910.304(f)(5)(v) .............................
1910.304(g)(6)(vi) and (g)(6)(vii) ...
1910.304(f)(5)(vi) .............................
1910.304(g)(7) ...............................
1910.304(f)(6) ..................................
1910.304(f)(7)(i) ..............................
1910.304(f)(7)(ii) ..............................
1910.304(f)(7)(iii) .............................
§ 1910.305 Wiring methods, components, and equipment for general use.
1910.305(a), introductory text .........
1910.305(a)(1)(i) .............................
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1910.304(f)(3) ..................................
1910.304(g)(8) ...............................
1910.304(g)(9), introductory text ...
1910.304(g)(9)(i) ............................
1910.304(g)(9)(ii) ...........................
§ 1910.305 Wiring
methods,
components, and equipment for
general use.
1910.305(a), introductory text .......
1910.305(a)(1)(i) ............................
1910.305(a)(1)(ii) ...........................
1910.305(a)(1)(ii) .............................
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No substantive change.
**Adds a requirement that equipment be bonded so as to provide
adequate fault-current-carrying capability. Also, clarifies that nonconductive coatings need to be removed unless the fittings make
this unnecessary.
**Adds an exception to the bonding requirement for the reduction of
electrical noise.
No substantive change.
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DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.305(a)(2), introductory text .....
1910.305(a)(2), introductory text ...
1910.305(a)(2)(i), introductory text
1910.305(a)(2)(i)(A) .........................
1910.305(a)(2)(i), introductory text
1910.305(a)(2)(i)(A) .......................
1910.305(a)(2)(i)(B) .........................
1910.305(a)(2)(i)(C) .......................
1910.305(a)(2)(i)(C) ........................
1910.305(a)(2)(i)(B) .......................
1910.305(a)(2)(ii) ...........................
1910.305(a)(2)(ii) .............................
1910.305(a)(2)(iii) ..........................
1910.305(a)(2)(iii)(A) .......................
1910.305(a)(2)(iv) ..........................
1910.305(a)(2)(iii)(B) .......................
1910.305(a)(2)(v) ...........................
1910.305(a)(2)(iii)(C) .......................
1910.305(a)(2)(iii)(D) .......................
1910.305(a)(2)(iii)(E) .......................
1910.305(a)(2)(vi) ..........................
1910.305(a)(2)(vii) .........................
1910.305(a)(2)(viii) ........................
1910.305(a)(2)(iii)(F) .......................
1910.305(a)(2)(ix) ..........................
1910.305(a)(2)(iii)(G) .......................
1910.305(a)(2)(x) ...........................
1910.305(a)(2)(xi) ..........................
1910.305(a)(3)(i)(a) .........................
1910.305(a)(3)(i) ............................
1910.305(a)(3)(i)(b) .........................
1910.305(a)(3)(ii) ...........................
No substantive change. Removes the provision allowing temporary
wiring to be of a class less than permanent wiring per the 2002
NEC. The change has no substantive effect because: (1) The term
‘‘a class less than’’ is not defined, and (2) temporary wiring is required to meet the same requirements regardless of the deleted
language. (Both the final rule and the existing standard contain the
following requirement: ‘‘Except as specifically modified in this paragraph, all other requirements of this subpart for permanent wiring
shall apply to temporary wiring installations.’’).
No substantive change.
Removes demolition from the list of activities for which temporary wiring is permitted. Demolition is a form of construction work, which is
not covered by the Subpart S installation requirements.
**Adds emergencies to the list of activities for which temporary wiring
is permitted.
No substantive change.
**Clarifies that temporary wiring must be removed when the project
or purpose for which it was used has been completed.
**Adds ‘‘construction-like activities’’ to the list of permitted uses for
temporary electrical installations over 600 volts.
**Feeders may now only be run as single insulated conductors when
accessible to qualified employees only and used for experiments,
development work, or emergencies. (Individual requirements are
placed in separate paragraphs).
No substantive change. (Individual requirements are placed in separate paragraphs).
No substantive change.
No substantive change.
**Adds a requirement that disconnecting means for a multiwire circuit
simultaneously disconnect all ungrounded conductors of the circuit.
**This provision no longer allows installing fixtures or lampholders
more than 2.1 meters above the working surface as a means of
guarding. Also, the final rule adds a requirement for grounding
metal-case sockets.
No substantive change.
**Adds requirements for cable assemblies and flexible cords and cables to be adequately supported.
No substantive change. (Some raceway and cable types that were included in generic terms have been explicitly added to the list of
wiring methods acceptable in cable trays).
**Adds several types of cables and single insulated conductors to the
list of types permitted in industrial establishments.
**Adds a requirement limiting the use of metallic cable trays as an
equipment grounding conductor.
No substantive change.
No substantive change.
No substantive change.
**Adds specific support requirements and limits the application of
these requirements to conductors smaller than No. 8.
No substantive change.
No substantive change.
No substantive change.
No substantive change. (Individual requirements are placed in separate paragraphs).
**Adds requirements for supporting cables entering cabinets, cutout
boxes, and meter sockets.
No substantive change.
**Adds a requirement for any exposed edge of a combustible ceiling
finish at a fixture canopy or pan to be covered with noncombustible
material.
No substantive change. (Individual requirements are placed in separate paragraphs).
No substantive change. (Individual requirements are placed in separate paragraphs).
**Adds a requirement for load terminals on switches to be deenergized when the switches are open except under limited circumstances.
**Adds a specific requirement for flush-mounted switches to have
faceplates that completely cover the opening and that seat against
the finished surface.
**Adds a requirement to ground faceplates for snap switches.
1910.305(a)(3)(iii) ..........................
1910.305(a)(3)(i)(c) .........................
1910.305(a)(3)(ii) .............................
1910.305(a)(4)(i) .............................
1910.305(a)(4)(ii) .............................
1910.305(a)(3)(iv) ..........................
1910.305(a)(3)(v) ...........................
1910.305(a)(4)(i) ............................
1910.305(a)(4)(ii) ...........................
1910.305(a)(4)(iii) ............................
1910.305(a)(4)(iv) ............................
1910.305(a)(4)(v) ............................
1910.305(b)(1) .................................
1910.305(a)(4)(iii) ..........................
1910.305(a)(4)(iv) ..........................
1910.305(a)(4)(v) ...........................
1910.305(b)(1)(i) and (b)(1)(ii) .......
1910.305(b)(1)(iii) ..........................
1910.305(b)(2)(i) ............................
1910.305(b)(2)(ii) ...........................
1910.305(b)(3) .................................
1910.305(b)(3) ...............................
1910.305(c)(1) .................................
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1910.305(b)(2) .................................
1910.305(c)(1), (c)(2), and (c)(3)(i)
1910.305(c)(3)(ii) ...........................
1910.305(c)(4) ...............................
1910.305(c)(2) .................................
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1910.305(c)(5) ...............................
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7151
DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.305(d) .....................................
1910.305(d) ...................................
1910.305(e)(1) .................................
1910.305(e)(1) ...............................
1910.305(e)(2) .................................
1910.305(f) ......................................
1910.305)(e)(2) ..............................
1910.305(f) ....................................
1910.305(g)(1)(i) .............................
1910.305(g)(1)(i) and (g)(1)(ii) .......
1910.305(g)(1)(ii) .............................
1910.305(g)(1)(iii) ............................
1910.305(g)(1)(iii) ..........................
1910.305(g)(1)(iv) ..........................
1910.305(g)(1)(iv) ............................
1910.305(g)(1)(v) ...........................
1910.305(g)(2)(i) .............................
1910.305(g)(2)(i) ............................
1910.305(g)(2)(ii) .............................
1910.305(g)(2)(ii) ...........................
1910.305(g)(2)(iii) ............................
1910.305(h) .....................................
1910.305(i)(1) ..................................
1910.305(i)(2) ..................................
1910.305(i)(3) ..................................
1910.305(j)(1)(i) ...............................
1910.305(j)(1)(ii) ..............................
1910.305(g)(2)(iii) ..........................
1910.305(h), introductory text,
(h)(1), (h)(2), (h)(3), (h)(6),
(h)(7), and (h)(8).
1910.305(h)(4) ...............................
1910.305(h)(5) ...............................
1910.305(i)(1) ................................
1910.305(i)(2) ................................
1910.305(i)(3) ................................
1910.305(j)(1)(i) .............................
1910.305(j)(1)(ii) ............................
1910.305(j)(1)(iii) .............................
1910.305(j)(1)(iii) ...........................
1910.305(j)(1)(iv) .............................
1910.305(j)(1)(iv) ...........................
1910.305(j)(2)(i) .............................
1910.305(j)(2)(i) ...............................
1910.305(j)(2)(ii) ............................
1910.305(j)(2)(iii) ...........................
1910.305(j)(2)(ii) ..............................
1910.305(j)(2)(iv) ...........................
1910.305(j)(2)(v), (j)(2)(vi), and
(j)(2)(vii).
1910.305(j)(3)(i) ...............................
1910.305(j)(3)(ii) ..............................
1910.305(j)(3)(i) .............................
1910.305(j)(3)(ii) ............................
1910.305(j)(3)(iii) .............................
1910.305(j)(3)(iii) ...........................
No substantive change. (Individual requirements are placed in separate paragraphs).
**Adds a requirement for metallic cabinets, cutout boxes, fittings,
boxes, and panelboard enclosures installed in damp or wet locations to have an air space between the enclosure and the mounting surface.
No substantive change.
No substantive change. (Individual requirements are placed in separate paragraphs).
**Adds the following to the types of connections permitted for flexible
cords and cables: Portable and mobile signs and connection of
moving parts. The final rule also clarifies that flexible cords and cables may be used for temporary wiring as permitted in final
§ 1910.305(a)(2).
No substantive change.
No substantive change. (Clarifies that flexible cords and cables may
not be installed inside raceways).
**Permits additional cord types to be used in show windows and
show cases.
**Adds new types of cords to the list of those that must be marked
with their type designation.
**Changes the minimum size of hard service and junior hard service
cords that may be spliced from No. 12 to 14.
No substantive change.
**Permits the minimum size of the insulated ground-check conductor
of Type G–GC cables to be No. 10 rather than No. 8. (Individual
requirements are placed in separate paragraphs).
**Adds a requirement for shields to be grounded.
**Adds minimum bending radii requirements for portable cables.
No substantive change.
No substantive change.
**Also permits fixture wire to be used in fire alarm circuits.
No substantive change.
No substantive change. (Clarifies that metal-shell paper-lined
lampholders may not be used for handlamps).
**Adds a requirement that the grounded circuit conductor, where
present, be connected to the screw shell.
No substantive change.
**Adds requirements to ensure that attachment plugs and connectors
have no exposed live parts.
No substantive change.
**Clarifies that nongrounding-type receptacles may not be used with
grounding-type attachment plugs.
No substantive change.
**Adds requirements for receptacles outdoors to be installed in
weatherproof enclosures appropriate for the use of the receptacle
and for the location.
No substantive change.
**Adds a requirement to group and identify disconnecting means for
appliances supplied by more than one source.
**Adds requirements for marking frequency and required external
overload protection for appliances.
**Clarifies that markings must be visible or easily accessible after installation.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
Removed. All disconnecting means must be capable of being locked
in the open position by §§ 1910.302(c) and 1910.303(f)(4).
No substantive change.
No substantive change.
No substantive change.
No substantive change.
Removed. Covered by § 1910.303(g)(2), (h)(2), and (h)(4)(iii).
No substantive change.
No substantive change.
No substantive change.
No substantive change.
1910.305(j)(3)(iv) ...........................
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1910.305(j)(4), introductory text ......
1910.305(j)(4)(i) ...............................
1910.305(j)(4)(ii)(A) .........................
1910.305(j)(4)(ii)(B) .........................
1910.305(j)(4)(ii)(C) .........................
1910.305(j)(4), introductory text ....
1910.305(j)(4)(i) .............................
1910.305(j)(4)(ii) ............................
1910.305(j)(4)(iii) ...........................
........................................................
1910.305(j)(4)(ii)(D) .........................
1910.305(j)(4)(ii)(E) .........................
1910.305(j)(4)(ii)(F) .........................
1910.305(j)(4)(iii) .............................
1910.305(j)(4)(iv)(A) ........................
1910.305(j)(4)(iv)(B) ........................
1910.305(j)(5)(i) ...............................
1910.305(j)(5)(ii) ..............................
1910.305(j)(5)(iii) .............................
1910.305(j)(4)(iv) ...........................
1910.305(j)(4)(v) ............................
1910.305(j)(4)(vi) ...........................
1910.305(j)(4)(vii) ..........................
........................................................
1910.305(j)(4)(viii) ..........................
1910.305(j)(5)(i) .............................
1910.305(j)(5)(ii) ............................
1910.305(j)(5)(iii) ...........................
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DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.305(j)(5)(iv) .............................
1910.305(j)(5)(iv) ...........................
1910.305(j)(5)(v) ..............................
1910.305(j)(5)(vi) .............................
1910.305(j)(5)(vii) ............................
1910.305(j)(5)(viii) ...........................
1910.305(j)(6)(i) ...............................
1910.305(j)(6)(ii), introductory text ..
1910.305(j)(5)(v) ............................
1910.305(j)(5)(vi) ...........................
1910.305(j)(5)(vii) ..........................
1910.305(j)(5)(viii) ..........................
1910.305(j)(6)(i) .............................
1910.305(j)(6)(ii), introductory text
1910.305(j)(6)(ii)(A) and (j)(6)(ii)(B)
1910.305(j)(6)(ii)(A) .........................
1910.305(j)(6)(ii)(B) .........................
1910.305(j)(7) ..................................
§ 1910.306 Specific purpose equipment and installations.
1910.306(a)(1) .................................
1910.305(j)(6)(ii)(C) .......................
1910.305(j)(6)(ii)(D) .......................
1910.305(j)(7) ................................
§ 1910.306 Specific
purpose
equipment and installations.
1910.306(a)(1)(i), (a)(2)(i), and
(a)(2)(ii).
No substantive change. (Oil-insulated transformers installed indoors
are presumed to present a hazard to employees since a transformer failure will lead to a fire within the building unless the transformer is installed in a vault).
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Adds requirements to provide disconnecting means of adequate capacity for capacitors operating at more than 600 V.
No substantive change.
No substantive change.
No substantive change.
1910.306(a)(1)(ii) ...........................
1910.306(a)(2) .................................
1910.306(b), introductory text .........
1910.306(b)(1)(i) .............................
1910.306(a)(2)(iii) ..........................
1910.306(b), introductory text .......
1910.306(b)(1) ...............................
1910.306(b)(1)(ii) .............................
1910.306(b)(2) ...............................
1910.306(b)(2) .................................
1910.306(b)(3) .................................
1910.306(c) .....................................
1910.306(c)(1) .................................
1910.306(c)(2) .................................
1910.306(c)(3) .................................
1910.306(b)(3) ...............................
1910.306(b)(4) ...............................
1910.306(c), introductory text ........
1910.306(c)(1) ...............................
1910.306(c)(8) ...............................
1910.306(c)(2) ...............................
1910.306(c)(3) ...............................
1910.306(c)(4) ...............................
1910.306(c)(5) ...............................
1910.306(c)(6) ...............................
1910.306(c)(7) ...............................
1910.306(c)(9) ...............................
1910.306(c)(10) .............................
1910.306(d)(1) ...............................
1910.306(d)(2) .................................
1910.306(d)(2) ...............................
1910.306(e) .....................................
1910.306(e) ...................................
1910.306(f), introductory text ..........
1910.306(f)(1)(i) ..............................
1910.306(f)(1)(ii) ..............................
1910.306(f)(2)(i) ..............................
1910.306(f)(2)(ii) ..............................
1910.306(g)(1) .................................
1910.306(g)(2)(i) .............................
1910.306(g)(2)(ii) .............................
1910.306(g)(2)(iii) ............................
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1910.306(d)(1) .................................
1910.306(f), introductory text ........
1910.306(f)(1)(i) .............................
1910.306(f)(1)(ii) ............................
1910.306(f)(2)(i) .............................
1910.306(f)(2)(ii) ............................
1910.306(g), introductory text .......
1910.306(g)(1)(i) ............................
1910.306(g)(1)(ii) ...........................
1910.306(g)(1)(iii) ..........................
1910.306(g)(2)(iv) ............................
1910.306(g)(2)(v) ............................
1910.306(g)(1)(iv) ..........................
1910.306(g)(1)(v) ...........................
1910.306(g)(2)(vi) ............................
1910.306(g)(1)(vi) ..........................
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**Reorganized and clarified the requirements for disconnecting
means for signs. The final rule does not apply these requirements
to exit signs.
**Adds a requirement for the disconnects for signs located within
fountains to be at least 1.52 m from the fountain wall.
No substantive change.
No substantive change.
**Adds specific requirements for the type and location of disconnecting means for runway conductors.
No substantive change. (The final rule reorganizes these requirements).
No substantive change.
No substantive change.
**This paragraph now covers wheelchair lifts, and stairway chair lifts.
No substantive change.
No substantive change.
No substantive change.
**Adds requirements for the type of disconnecting means.
**Adds requirements for the operation of disconnecting means.
**Adds requirements for the location of disconnecting means.
**Adds requirements for the identification of disconnecting means.
**Adds requirements for disconnecting means for single car and
multicar installations supplied by more than one source.
**Adds requirements for warning signs for interconnected multicar
controllers.
**Adds exceptions related to the location of motor controllers.
**Adds requirements for the type and rating of the disconnecting
means.
Clarifies that a supply circuit switch may be used as a disconnecting
means if the circuit supplies only one welder.
**Adds a requirement to group the disconnecting means for the
HVAC systems serving information technology rooms with the disconnecting means for the information technology equipment. The
final rule exempts integrated electrical systems covered by
§ 1910.308(g). (The existing standard refers to this equipment as
data processing equipment).
**Adds coverage of X-rays for dental or medical use.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Adds a requirement for the installation of doors or detachable panels to provide access to internal parts. Adds a requirement that detachable panels not be readily removable.
No substantive change.
No substantive change. (Individual requirements are placed in separate paragraphs).
**Adds a requirement to ensure adequate rating of disconnecting
means. The final rule also clarifies when the supply circuit disconnecting means may be used as the disconnecting means for induction and dielectric heating equipment.
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7153
DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.306(g)(3) .................................
1910.306(g)(2) ...............................
1910.306(h)(1) .................................
1910.306(h)(2) .................................
1910.306(h)(3) .................................
1910.306(h)(4)(i) and (h)(4)(ii) ........
1910.306(h), introductory text .......
1910.399 ........................................
1910.306(h)(1) ...............................
1910.306(h)(2) ...............................
1910.306(h)(5)(i) .............................
1910.306(h)(5)(ii) .............................
1910.306(h)(6)(i) .............................
1910.306(h)(3)(i) ............................
1910.306(h)(3)(ii) ...........................
1910.306(h)(4)(i) ............................
1910.306(h)(6)(ii) .............................
1910.306(h)(6)(iii) ............................
1910.306(h)(4)(ii) ...........................
1910.306(h)(4)(iii) ..........................
1910.306(h)(7)(i) and (h)(7)(ii) ........
1910.306(h)(7)(iii) ............................
1910.306(h)(7)(iv) ............................
1910.306(h)(8) .................................
1910.306(h)(9) .................................
1910.306(i)(1) ..................................
1910.306(i)(2) ..................................
1910.306(h)(5)(i) ............................
1910.306(h)(5)(ii) ...........................
1910.306(h)(5)(iii) ..........................
1910.306(h)(6) ...............................
1910.306(h)(7) ...............................
1910.306(i)(1) ................................
1910.306(i)(2) ................................
1910.306(j)(1) ..................................
1910.306(j), introductory text .........
1910.306(j)(2)(i) ...............................
1910.306(j)(1)(i) .............................
1910.306(j)(1)(ii) ............................
No substantive change. (Individual requirements are placed in separate paragraphs).
No substantive change.
No substantive change.
No substantive change.
No substantive change. (The two provisions are combined into one
paragraph).
No substantive change.
No substantive change.
**Adds requirements limiting primary and secondary voltage on isolating transformers supplying receptacles for ungrounded cord- and
plug-connected equipment. Also, adds requirement for overcurrent
protection for circuits supplied by these transformers.
No substantive change.
No substantive change. (Individual requirements are placed in separate paragraphs).
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Allows the disconnecting means for a center pivot irrigation machine to be located not more than 15.2 m (50 ft) from the machine
if the disconnecting means is visible from the machine. (Individual
requirements are placed in separate paragraphs).
**Clarifies that hydro-massage bathtubs are covered by this paragraph.
No substantive change.
**Extends the boundary within which receptacles require ground-fault
circuit interrupter protection from 4.57 m (15 ft) to 6.08 m (20 ft) for
new installations.
**Adds requirements for the installation of at least one receptacle
near permanently installed pools at dwelling units.
**Clarifies that ceiling suspended (paddle) fans are covered by this
requirement.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Adds a requirement to guard lighting fixtures facing upward.
No substantive change.
**Adds requirements for carnivals, circuses, fairs, and similar events.
1910.306(j)(1)(iii) ...........................
1910.306(j)(2)(ii)(A) .........................
1910.306(j)(2)(i) .............................
1910.306(j)(2)(ii)(B) .........................
1910.306(j)(3) ..................................
1910.306(j)(4)(i) ...............................
1910.306(j)(4)(ii) ..............................
1910.306(j)(2)(ii) ............................
1910.306(j)(3) ................................
1910.306(j)(4)(i) .............................
1910.306(j)(4)(ii) ............................
1910.306(j)(4)(iii) ...........................
1910.306(j)(5) ................................
1910.306(k) ....................................
§ 1910.307 Hazardous (classified)
locations.
1910.307(a) ...................................
1910.306(j)(5) ..................................
§ 1910.307 Hazardous (classified)
locations.
1910.307(a) .....................................
1910.307(b) ...................................
1910.307(c), introductory text ........
1910.307(c)(1) ...............................
1910.307(c)(2)(i) ............................
1910.307(c)(2)(ii), introductory text
1910.307(c)(2)(ii)(A) ......................
1910.307(c)(2)(ii)(B) ......................
1910.307(b)(2)(ii)(C) ........................
1910.307(b)(2)(ii)(D) ........................
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1910.307(b), introductory text .........
1910.307(b)(1) .................................
1910.307(b)(2)(i) .............................
1910.307(b)(2)(ii), introductory text
1910.307(b)(2)(ii)(A) ........................
1910.307(b)(2)(ii)(B) ........................
1910.307(c)(2)(ii)(C) ......................
1910.307(c)(2)(ii)(D) ......................
1910.307(c)(2)(ii)(E) ......................
1910.307(b)(3) .................................
1910.307(b)(3), Note .......................
1910.307(c)(3) ...............................
1910.307(c)(3), Note .....................
1910.307(c) .....................................
1910.307(d) .....................................
1910.307(d) ...................................
1910.307(e) ...................................
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**Adds the Zone classification system for Class I locations. (See detailed discussion later in this section of the preamble).
**Adds documentation requirements for hazardous locations classified using either the division or zone classification system. (See detailed discussion later in this section of the preamble).
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Also permits fixtures approved for Class II, Division 2 locations to
omit the group marking.
No substantive change.
No substantive change.
**Adds a requirement that electric equipment suitable for an ambient
temperature exceeding 40 °C (104 °F) be marked with the maximum ambient temperature.
No substantive change.
The last sentence of the note is removed to make it clear that the
OSHA standard does not incorporate the National Electrical Code
by reference. The NEC continues to be a guideline that employers
may reference in determining the type and design of equipment
and installations that will meet the OSHA standard.
No substantive change.
No substantive change.
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7154
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DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.307(f) ....................................
**The final rule adds a list of specific protective techniques for electrical installations in hazardous locations classified under the division classification system.
**Adds the zone classification system as an alternative method of installing electric equipment in hazardous locations. This paragraph
sets the protective techniques and other requirements necessary
for safe installation of electric equipment in hazardous locations
classified under the zone classification system. (See detailed discussion later in this section of the preamble).
1910.307(g) ...................................
§ 1910.308 Special systems ...........
1910.308(a), introductory text .........
1910.308(a)(1)(i) .............................
§ 1910.308 Special systems.
1910.308(a), introductory text .......
1910.308(a)(1)(i) and (a)(3)(ii) .......
1910.308(a)(1)(ii) .............................
1910.308(a)(1)(ii) ...........................
1910.308(a)(2) and (a)(3)(i) ...........
1910.308(a)(4) ...............................
1910.308(a)(2)(i) .............................
1910.308(a)(5)(i) ............................
1910.308(a)(5)(ii) ...........................
1910.308(a)(2)(ii) .............................
1910.308(a)(5)(iii) ..........................
1910.308(a)(5)(iv) ..........................
1910.308(a)(5)(v) ...........................
1910.308(a)(5)(vi) ..........................
1910.308(a)(2)(iii) ............................
1910.308(a)(3) .................................
1910.308(a)(4)(i) .............................
1910.308(a)(4)(ii) .............................
1910.308(a)(5)(vii) .........................
1910.308(a)(6) ...............................
1910.308(a)(7), introductory text ...
1910.308(a)(7)(i) and (a)(7)(iii) ......
1910.308(a)(7)(ii) ...........................
1910.308(a)(4)(iii) ............................
1910.308(a)(7)(iv) and (a)(7)(v) .....
1910.308(a)(7)(vi) ..........................
1910.308(a)(4)(iv) ............................
1910.308(a)(4)(v) ............................
1910.308(b)(1) .................................
1910.308(b)(2) .................................
1910.308(b)(3) .................................
1910.308(a)(7)(vii) .........................
1910.308(a)(7)(viii) ........................
1910.308(b), introductory text .......
1910.308(b)(1) ...............................
1910.308(b)(2) ...............................
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1910.308(b)(3) ...............................
1910.308(c)(1), introductory text .....
1910.308(c)(1)(i), (c)(1)(ii), and
(c)(1)(iii).
1910.308(c)(2) .................................
1910.308(c)(1), introductory text ...
1910.308(c)(1)(i), (c)(1)(ii), and
(c)(1)(iii).
1910.308(c)(2) ...............................
1910.308(c)(3) ...............................
1910.308(d)(1) .................................
1910.308(d)(2), introductory text .....
1910.308(d)(2)(i) .............................
1910.308(d)(1) ...............................
1910.308(d)(2), introductory text ...
1910.308(d)(2)(i) ............................
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No substantive change.
**Adds the following wiring methods to those acceptable for installations operating at more than 600 V: Electrical metallic tubing, rigid
nonmetallic conduit, busways, and cable bus. The proposal also removes the specific requirement to support cables having a bare
lead sheath or a braided outer covering in a manner to prevent
damage to the braid or sheath. This hazard is covered by
§ 1910.303(b)(1) and (b)(8)(i) and new § 1910.308(a)(4).
No substantive change.
** Adds requirements to ensure that high-voltage cables can adequately handle the voltage stresses placed upon them and to ensure that any coverings are flame retardant.
**Adds requirements for the protection of high-voltage cables against
moisture and physical damage where the cable conductors emerge
from a metal sheath.
No substantive change.
**Adds requirements for fuses to protect each ungrounded conductor,
for adequate ratings of fuses installed in parallel, and for the protection of employees from power fuses of the vented type.
**Clarifies that distribution cutouts are not suitable for installation in
buildings or transformer vaults.
**Adds requirements for fused cutouts to either be capable of interrupting load current or be supplemented by a means of interrupting
load current. In addition, a warning sign would be required for
fused cutouts that cannot interrupt load current.
**Adds a requirement for guarding nonshielded cables and energized
parts of oil-filled cutouts.
**Adds requirements to ensure that load interrupting switches will be
protected against interrupting fault current and to provide for warning signs for backfed switches.
No substantive change.
No substantive change.
No substantive change.
No substantive change. (Individual requirements are placed in separate paragraphs).
**Clarifies that multiconductor portable cable may supply mobile
equipment.
No substantive change. (Individual requirements are placed in separate paragraphs).
**Limits the conditions under which switch or contactor enclosures
may be used as junction boxes or raceways.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Clarifies that emergency illumination includes all required means of
egress lighting, illuminated exit signs, and all other lights necessary
to provide required illumination.
**Adds requirements to provide signs indicating the presence and location of on-site emergency power sources under certain conditions.
No substantive change.
**Clarifies the power limitations of Class 1, 2, and 3 remote control,
signaling, and power-limited circuits based on equipment listing.
No substantive change.
**Adds requirements for the separation of cables and conductors of
Class 2 and Class 3 circuits from cables and conductors of other
types of circuits.
No substantive change.
No substantive change.
No substantive change.
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7155
DISTRIBUTION TABLE—Continued
OLD—section
NEW—section
Description of changes and rationale
1910.308(d)(2)(ii) .............................
1910.308(d)(2)(ii) ...........................
1910.308(d)(3) .................................
1910.308(d)(4) .................................
1910.308(d)(3)(i) ............................
1910.308(d)(3)(ii), (d)(3)(iii), and
(d)(3)(iv).
1910.308(d)(5) .................................
1910.308(e)(1) .................................
1910.308(e)(2) .................................
1910.308(d)(4) ...............................
1910.308(e), introductory text .......
1910.308(e)(1) ...............................
1910.308(e)(3)(i) .............................
1910.308(e)(3)(ii) .............................
1910.308(e)(3)(iii) ............................
1910.308(e)(4) .................................
1910.308(e)(5) .................................
1910.308(e)(2)(i) and (e)(2)(ii) .......
1910.308(e)(2)(iii) ..........................
1910.308(e)(2)(iv) ..........................
1910.308(e)(3) ...............................
1910.308(e)(4) ...............................
1910.308(f) ....................................
**Adds a requirement for power-limited fire alarm circuit power
sources to be listed and marked as such.
No substantive change.
**Clarifies the requirements for installing power-limited fire-protective
signaling circuits with other types of circuits. (Individual requirements are placed in separate paragraphs).
No substantive change.
No substantive change.
**Clarifies the requirement for listed primary protectors to make it
clear that circuits confined within a block do not need protectors.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
No substantive change.
**Adds requirements to separate conductors of solar photovoltaic
systems from conductors of other systems and to provide a disconnecting means for solar photovoltaic systems.
**Adds an exception to the provisions on the location of overcurrent
protective devices for integrated electrical systems.
1910.308(g) ...................................
Note to table:
**These new and revised provisions are included in the 2000 and 2004 editions of NFPA 70E standard. The NFPA 70E Committee believes
that these provisions, which were taken from the 1999 and 2002 NEC, respectively, are essential to employee safety. OSHA agrees with the
consensus of NFPA’s expert opinion that these requirements are reasonably necessary to protect employees and has included them in the final
rule. On occasion, OSHA has rewritten the provision to lend greater clarity to its requirements. However, these editorial changes to the language
of NFPA 70E do not represent substantive differences. NFPA’s handling of these provisions and the rationale underpinning them is a matter of
public record for the NEC and NFPA 70E and is part of the record for this rulemaking (Exs. 2–9 through 2–18). OSHA agrees with the rationale
in this record as it pertains to the new and revised provisions the Agency is adopting.
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F. General Requirements (§ 1910.303)
Paragraph (b) of proposed § 1910.303
contained a general requirement for
electric equipment to be free of
recognized hazards likely to cause death
or serious physical harm to employees.
This provision also contained criteria
for judging the safety of electric
equipment. One of the criteria was
suitability for installation and use in
accordance with Subpart S, and a note
following paragraph (b)(1)(i) indicated
that listing or labeling by a nationally
recognized testing laboratory could be
evidence of suitability.
The National Multihousing Council
recommended adding a second note to
this paragraph to indicate that nothing
in this provision was to be taken as a
directive that limits a local jurisdiction’s
authority to amend the adopted
electrical code (Ex. 4–20).
Local electrical inspection authorities
have jurisdiction over public safety as
well as employee safety and this
jurisdiction is not preempted by OSHA
standards. OSHA does not believe that
a note to the standard is necessary to
clarify this authority. Indeed, the
recommended note might serve to
confuse employers and employees,
leading them to believe that OSHA
might enforce those local requirements.
Therefore, § 1910.303(b)(1)(i) in the final
standard does not include such a note.
In paragraph (g) of proposed
§ 1910.303, OSHA would have required
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the employer to maintain sufficient
access and working space about electric
equipment to permit ready and safe
operation and maintenance of
equipment. This paragraph would have
required the access and working space
to meet certain minimum dimensions.
One commenter expressed concern
regarding the physical space about
electric equipment on ships (Ex. 3–7).
This commenter argued that, in
shipbuilding and repair, the limited
space on a ship is a design concern for
shore-based equipment. He stated that
some shore-based electric equipment is
placed in locations that ensure safe
access to disconnect switches in the
event of an emergency or routine
connection of other equipment and that
the working space in these locations can
be limited. However, he stated that his
company deenergizes and removes
shore-based equipment before servicing
or maintenance.
OSHA believes that this commenter’s
installation complies with final
§ 1910.303(g). The introductory text to
paragraph (g)(1) contains the general
requirement that sufficient access and
working space shall be provided and
maintained about all electric equipment
to permit ready and safe operation and
maintenance of such equipment. These
provisions ensure that employees
maintaining electric equipment while it
is energized have enough room to work
without danger of contacting energized
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parts and grounded parts or two circuit
parts energized at different potentials
simultaneously. The specific
dimensions required by paragraph
(g)(1)(i) apply only to equipment likely
to require examination, adjustment,
servicing, or maintenance while it is
energized. As long as the employer
implements, communicates, and
enforces a policy to ensure that the
equipment is deenergized before
employees engage in any of these tasks
that might expose them to contact with
energized parts, paragraph (g)(1)(i) does
not apply, and the equipment need not
provide the specific amount of working
space required by that provision. In the
commenter’s case, the employer not
only deenergizes the equipment but
removes it from the space in question
altogether, thus providing an additional
measure of safety. On the other hand, if
the equipment were not deenergized,
then employees would not be able to
work on the equipment safely.
Table S–3 and § 1910.303(h)(5)(v) in
the proposed rule would have required
a minimum elevation of 2.8 m (9.0 ft) for
unguarded live parts operating at 601 to
7500 V and located above working
space. A note following proposed Table
S–3 permitted the minimum elevation
to be 2.6 m (8.5 ft) for installations built
before the effective date of the final
standard. However, Table S–3 in the
existing standard provides for a
minimum elevation of 2.4 m (8.0 ft) for
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installations built before April 16, 1981,
if the voltage is in the range of 601 to
6600 V. OSHA unintentionally omitted
this exception for older installations
from the footnote to Table S–3 in the
proposal. The Agency does not intend
for installations made before April 16,
1981, to be modified to provide an
additional 0.2 m (0.5 ft) of elevation.
Therefore, the Agency is carrying
forward the language from the existing
standard allowing for the reduced
minimum elevation for those older
installations.
G. Branch Circuits—Identification of
Multiwire Branch Circuits
Identification requirements.
Paragraph (b)(1) of final § 1910.304 adds
requirements for identification of
multiwire branch circuits. The rule
requires that all ungrounded conductors
of multiwire branch circuits in a
building be identified, where accessible,
by phase and system where more than
one nominal voltage system exists. It
goes on to add that the identification
means shall be permanently posted at
each branch circuit panelboard. For
example, the identification means can
be color coding, marking tape, or
tagging.
For instance, a building served by
both 208Y/120-volt and 480Y/277-volt
multiwire branch circuits must use a
wiring identification means. One
method of meeting final § 1910.304(b)(1)
would be to use a color-coded scheme
with brown, orange, and yellow
insulation for the 480-volt system’s
phase conductors and black, red, and
blue insulation for the 208-volt system’s
phase conductors. A legend, which may
include other information such as the
panelboard identification, must be
permanently affixed at each branch
circuit panelboard to identify the
respective phase and system colorcoding scheme.
One commenter requested
clarification of the term ‘‘where
accessible’’ used in § 1910.304(b)(1) of
the proposed rule (Ex. 4–14). He
questioned whether the identification
means must be posted at each pull and
junction box. He suggested allowing a
color-coding scheme identified in the
employer’s written electrical safety
program.
OSHA believes that the typical means
of complying with this provision, which
was ultimately taken from 1999 NEC
Section 210–4(d),13 will be to use
13 Section 210–4(d) of the 1999 NEC reads as
follows:
(d) Identification of Ungrounded Conductors.
Where more than one nominal voltage system exists
in a building, each ungrounded conductor of a
multiwire branch circuit, where accessible, shall be
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conductors with insulation of different
colors for each system and post a legend
identifying which colors are used with
which systems at each panelboard. The
color-coded conductors for each circuit
are visible at each pull and junction
box, which are locations where the
conductors are accessible; thus, the
employees can determine the voltage on
a circuit and at utilization equipment or
devices such as motors or receptacle
outlets by referring to the legend at the
panelboard supplying the circuit. Final
§ 1910.304(b)(1) requires the legend to
be posted at the panelboard for each
branch circuit, not at the pull and
junction boxes.
The requirements proposed in
§ 1910.304(b)(1) and (b)(3) for
ungrounded conductors of systems of
different voltages to be identified were
very similar. Proposed paragraph (b)(1)
would have required identification of
multiwire branch circuits 14 only,
whereas paragraph (b)(3) would have
required identification regardless of
whether a circuit was a multiwire
circuit. Paragraph (b)(1) was taken from
NFPA 70E–2000 Section 2–2.1, and
paragraph (b)(3) was taken from NFPA
70E–2000 Section 2–2.3 (Ex. 2–2). In
addition, both NFPA sections are taken
from 1999 NEC Section 210–4(d).
Proposed paragraph (b)(3) inadvertently
omitted language from the NFPA
standard (Section 2–2.3) restricting its
application to multiwire circuits.
Although no one submitted comments
on this problem, OSHA has decided to
correct this error by not carrying
proposed § 1910.304(b)(3) into the final
rule.
H. Branch Circuits—Ground-Fault
Circuit-Interrupters for Employees
Introduction. Each year many
employees suffer electric shocks while
using portable electric tools and
equipment. The nature of the injuries
ranges from minor burns to
electrocution. Electric shocks produced
by alternating currents (ac) at power line
frequency passing through the body of
an average adult from hand to foot for
1 second can cause various effects,
starting from a condition of being barely
perceptible at 1 milliampere to loss of
voluntary muscular control for currents
identified by phase and system. This means of
identification shall be permitted to be by separate
color coding, marking tape, tagging, or other
approved means and shall be permanently posted
at each branch-circuit panelboard.
14 A multiwire branch circuit is a branch circuit
that consists of two or more ungrounded conductors
that have a voltage between them and a grounded
conductor that has equal voltage between it and
each ungrounded conductor of the circuit and that
is connected to the neutral or grounded conductor
of the system.
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from 9 to 25 milliamperes. The passage
of still higher currents, from 75
milliamperes to 4 amperes, can produce
ventricular fibrillation of the heart; and,
finally, immediate cardiac arrest at over
4 amperes. These injuries occur when
employees contact electrically energized
parts. Typically, the frame of a tool
becomes accidentally energized because
of an electrical fault (known as a ground
fault) that provides a conductive path to
the tool casing. For instance, with a
grounded electric supply system, when
the employee contacts the tool casing,
the fault current takes a path through
the employee to an electrically
grounded object. The amount of current
that flows through an employee
depends, primarily, upon the resistance
of the fault path within the tool, the
resistance of the path through the
employee’s body, and the resistance of
the paths, both line side and ground
side, from the employee back to the
electric power supply. Moisture in the
atmosphere can contribute to the
electrical fault by enhancing both the
conductive path within the tool and the
external ground path back to the electric
power supply. Dry skin can have a
resistance range of anywhere from about
500 to 500,000 ohms and wet skin can
have a resistance range of about 200 to
20,000, depending on several factors,
such as the physical characteristics and
mass of the employee. More current will
flow if the employee is perspiring or
becomes wet because of environmental
conditions. If the current is high
enough, the employee will suffer a
ground-fault electrocution.
One method of protection against
injuries from electric shock is the
ground-fault circuit-interrupter (GFCI).
This device continually monitors the
current flow to and from electric
equipment. If the current going out to
the protected equipment differs by
approximately 0.005 amperes (5milliamperes) from the current
returning, then the GFCI will deenergize
the equipment within as little as 25
milliseconds, quickly enough to prevent
electrocution.
GFCI requirements. Paragraph (b)(3) of
final § 1910.304 sets new requirements
for ground-fault circuit-interrupter
protection of receptacles and cord
connectors used in general industry.
Paragraph (b)(3)(i) requires ground-fault
circuit protection for all 125-volt, singlephase, 15- and 20-ampere receptacles
installed in bathrooms and on rooftops.
As noted earlier, this provision only
applies to installations made after the
effective date of the final rule. Cord sets
and cord- and plug-connected
equipment in these locations can get
wet and expose employees to severe
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ground-fault hazards. The NFPA 70E
Technical Committee believes, and
OSHA agrees, that using 125-volt, 15and 20-ampere cord- and plugconnected equipment in these locations
exposes employees to great enough risk
of ground-fault electrocution (as noted
earlier) to warrant the protection
afforded by GFCIs.15
Paragraph (b)(3)(ii) of final § 1910.304
requires GFCI protection for all
receptacle outlets on temporary wiring
installations that are used during
maintenance, remodeling, or repair of
buildings, structures, or equipment, or
during similar construction-like
activities.16 Such activities include
cleanup, disaster remediation, and
restoration of large electrical
installations.
OSHA currently requires GFCI
protection for 120-volt, single-phase, 15and 20-ampere temporary receptacle
outlets used on construction sites
(§ 1926.404(b)(1)). In the 28 years that
this requirement has been in effect, the
Agency estimates that between about
650 and 1,100 lives have been saved
because of it.17 Temporary wiring
associated with construction-like
activities in general industry exposes
employees to the same ground-fault
hazards as those associated with
temporary receptacle outlets on
construction sites. In
§ 1910.304(b)(3)(ii), OSHA is extending
the ground-fault protection requirement
to temporary receptacles used in
construction-like activities performed in
general industry. At the same time, this
final rule extends protection to
temporary wiring receptacles of higher
voltage and current ratings (such as 125volt, single-phase, 30-ampere and 48015 Part I 2–2.4.1 of NFPA 70E, 2000 edition,
requires GFCI protection for all 120-volt, singlephase, 15- and 20-ampere receptacles installed in
bathrooms and on rooftops for other than dwelling
units.
16 See also the discussion of the term
‘‘construction-like activities’’ under the summary
and explanation of final § 1910.305(a)(2), later in
this section of the preamble. It should be noted that
the discussion of the term ‘‘construction-like
activities’’ is intended for application only to the
use of this term in Subpart S.
17 In the preamble to the final rule adopting a
requirement for GFCIs on construction sites, OSHA
estimated that there were between 30 and 45 deaths
per year caused by 120-volt ground faults on
construction sites, and the Agency determined that
nearly all of those deaths could be prevented by the
use of GFCI protection or an assured grounding
program (41 FR 55701, December 21, 1976). OSHA
fatality investigation data indicate that 46 deaths
involving 120-volt ground-faults in temporary
wiring occurred over the years 1990 to 1996 (the
latest year for which data are complete). This is a
death rate of only 6.6 per year. Thus, OSHA
believes that the rule has saved between 23 and 39
lives per year or, over the 28 years the rule has been
in effect, a total of between about 650 and 1,100
lives.
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volt, three-phase receptacles). It better
protects employees from ground-fault
hazards than the construction rule
because it covers other equipment that
is just as subject to damage as 120-volt,
single-phase, 15- and 20-ampere
equipment and that is more prevalent
today than when the construction rule
was promulgated over 28 years ago.
The Agency had proposed not to
permit the NFPA 70E ‘‘Assured
Grounding Program’’ as an alternative to
GFCIs in this rule. NFPA 70E’s Assured
Grounding Program, differs in several
important respects from the assured
equipment grounding conductor
program in OSHA’s construction
standards (§ 1926.404(b)(1)). For
example, NFPA 70E permits the
Assured Grounding Program as an
alternative to GFCI protection for
personnel (1) for 125-volt, single-phase,
15- and 20-ampere receptacle outlets in
industrial establishments only, with
conditions of maintenance and
supervision that ensure that only
qualified personnel are involved, and
(2) for receptacle outlets rated other
than 125 volts, single-phase, 15, 20, or
30 amperes. The OSHA construction
rule recognizes an assured equipment
grounding conductor program as an
alternative to GFCIs without restriction.
Additionally, under its Assured
Grounding Program, NFPA 70E requires
electric equipment to be tested only
when there is evidence of damage. This
is in contrast to the assured equipment
grounding conductor program required
by OSHA’s construction standard,
which requires electric equipment to be
tested after any incident that can
reasonably be suspected to have caused
damage.
During the development of the
proposal, OSHA had considered
including NFPA 70E’s Assured
Grounding Program or the construction
standard’s assured equipment
grounding conductor program
requirements as alternatives to GFCIs,
but rejected them. In the preamble to the
proposal, OSHA gave the following
reasons for rejecting NFPA’s Assured
Grounding Program: (1) The differences
between the general industry and
construction requirements would have
been too confusing for employers who
are subject to both standards, and (2) the
NFPA alternative would offer less
protection for employees than the
assured equipment grounding conductor
program in OSHA’s construction
standard. Additionally, OSHA reasoned
in the proposal that requiring GFCIs
alone, without even the construction
standard’s assured equipment
grounding conductor program as an
alternative, would provide better
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protection for employees. The
construction standard’s assured
equipment grounding conductor
program demands constant vigilance on
the part of employees to provide them
with the same level of protection as
GFCIs. Under that program, employers
must perform rigorous inspections and
tests of cord sets and cord- and plugconnected equipment generally at 3month intervals and employees must
inspect them daily. In contrast, GFCIs
constantly monitor the circuit for
ground faults and open the circuit when
ground-fault current becomes excessive
without the need for either the employer
or the employee to take action. Because
three fourths of all electrical accidents
are caused by poor work practices (55
FR 31986), OSHA believes that GFCIs
are a more reliable method of protecting
employees.
OSHA received several comments
generally supportive of the proposed
requirement for GFCIs for 125-volt,
single-phase, 15- and 20-ampere
receptacles installed in bathrooms or on
rooftops and for all 125-volt, singlephase, 15-, 20-, and 30-ampere
receptacle outlets that are not part of the
permanent wiring of the building or
structure and that are in use by
personnel (Exs. 3–5, 3–6, 3–10, 4–9, 4–
23, 4–24). For example, the American
Society of Safety Engineers (ASSE)
supported the new requirements for
GFCI protection of receptacles and cord
connectors and for temporary wiring
installations, stating that this is an
important aspect of the rule (Ex. 3–5).
ASSE stated that this requirement will
greatly contribute to the rule’s
effectiveness in saving lives and it is
also consistent with OSHA’s current
requirements in 29 CFR Part 1926 for
construction sites. Another commenter
supported OSHA’s statement in the
proposal that GFCIs for temporary
wiring installations have been required
in the NEC for many years and that the
requirement overall does not impose
any hardships on employers (Ex. 5–2).
One of the commenters agreed that
GFCIs provide continuous protection for
employees (Ex. 4–9). A comment (Ex. 4–
24) from the National Electrical
Manufacturers Association (NEMA)
stated that GFCIs provide better
protection for employees and a safer
workplace than the alternate assured
equipment grounding conductor
program included in OSHA’s
construction standard. NEMA added
that GFCIs provide continuous
protection whereas the assured
equipment grounding conductor
program requires monthly inspection.
NEMA recommended that the assured
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equipment grounding program not be
added as an alternative to GFCIs in the
general industry electrical installation
standard.
Other commenters opposed OSHA’s
proposal not to include the assured
grounding program as an alternative to
GFCIs (Exs. 3–3, 3–6, 3–10, 4–11, 4–14,
4–19, 4–23). Some of them hinted that
GFCI-type receptacles and circuit
breakers at voltages above 125 volts, 15,
20, and 30 amperes may require
constant attention because of nuisance
tripping (Exs. 3–6, 3–10, 4–11, 4–19, 4–
23). They added that it is possible and
likely that construction-type portable
equipment used in industry will trip
GFCIs during normal operation. For
example, Mike Johnson of International
Paper argued that portable welding
units for the repair of major pieces of
equipment such as industrial boilers
and other massive pieces of equipment
pose a real concern (Ex. 3–6). He noted
that the cord sets on such portable
equipment are typically heavier and less
prone to damage than cords furnished
with 125-volt equipment. He further
noted his experience with tripping of
GFCIs during the normal use of
hermetic compressors, which are used
for temporary cooling of personnel.
Some of those objecting to the omission
of the assured equipment grounding
conductor program alternative argued
that to avoid nuisance tripping on
circuits of more than 125 volts, they
would be forced to keep circuits very
short beyond the location of the GFCI
protection (Exs. 4–11, 4–19). Another
commenter, Alcoa, supported the use of
GFCI protection for all temporary 125volt, single-phase wiring, including the
use of extension cord sets, but did not
support the use of GFCI protection on
480-volt, three-phase extension cord
sets or 480-volt temporary wiring (Ex.
4–14). Finally, some commenters argued
that the lack of commercially available
GFCIs at voltages higher than 125 volts
makes it impossible to comply with
§ 1910.304(b)(4)(ii) as proposed (Exs. 4–
11, 4–19, 4–23).
These commenters gave three reasons
why the Agency should permit an
assured equipment grounding conductor
program as an alternative to GFCIs,
particularly at voltages higher than 125
volts: (1) Because, they asserted, the
assured equipment grounding conductor
program is equally effective; (2) because
of tripping caused by (a) the inherently
high leakage current for some electric
equipment or (b) the capacitive leakage
on long circuits of voltages over 125
volts; and (3) because GFCIs are not
available for all branch-circuit voltage
and current ratings.
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Nothing in the record has convinced
the Agency that its preliminary
conclusion that GFCIs are more effective
protection than the assured equipment
grounding conductor program is
incorrect. In fact, the 2002 NEC, which
permits its assured equipment
grounding conductor program as an
alternative to GFCIs only in very limited
circumstances,18 indicates that NFPA
has reached the same conclusion. OSHA
disagrees with the commenters’
assertion that the assured equipment
grounding conductor program provides
protection equivalent to GFCIs. Thus,
the Agency has determined based on the
record that GFCIs are a more effective
means of protecting employees than the
assured equipment grounding conductor
program.
The Agency cannot determine
whether the commenters concerns about
tripping caused by capacitive charging
currents between the circuit conductors
and the equipment grounding conductor
at voltages over 125 volts are valid. For
multiphase circuits, capacitive currents
should balance out across the phases.
Even on single-phase circuits,
employers should be able to control
leakage and capacitive currents by
limiting the length of the conductors
between the GFCI and the utilization
equipment.
However, OSHA recognizes the
limited availability of GFCIs for circuits
operating at voltages above 125 volts to
ground. Consequently, it would be very
difficult, if not impossible, for
employers to comply with a
requirement for GFCI protection for all
branch-circuit ratings. For this reason,
OSHA has decided to permit an assured
equipment grounding conductor
program as an alternative to GFCIs when
approved GFCIs are unavailable for the
voltage and current rating of the circuit
involved. However, the final rule does
require employers to provide GFCI
18 NEC Section 527.6 requires electric shock or
electrocution protection for personnel using
temporary wiring during activities such as
construction, remodeling, maintenance, repair,
demolition, and the like. GFCI protection or a
written assured equipment grounding conductor
program must be used to provide this protection.
All 125-volt, single-phase 15-, 20-, and 30-ampere
receptacle outlets must have GFCI protection except
that in industrial establishments only, where only
qualified personnel perform maintenance, the
assured equipment grounding conductor program is
permitted for specific situations. The limitations of
the exception in industrial establishments only are
for situations in which: (1) Qualified personnel are
using equipment that is not compatible, by design,
with GFCI protection or (2) a greater hazard exists
if power was interrupted by GFCI protection.
For receptacle outlets other than those rated 125
volts, single phase 15, 20, and 30 amperes,
personnel protection must be provided by either
GFCI protection or a written assured equipment
grounding conductor program.
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protection whenever these devices are
available at the branch-circuit rating
involved. The Agency anticipates that
approved 1-, 2-, and 3-pole GFCIs for
branch-circuits with ratings above 125
volts and 30 amperes will become
available in the future. Employers will
need to use those new devices for any
temporary wiring installed after they do
become available. OSHA will continue
to monitor developments in this area
and inform employers as appropriate of
the availability of GFCIs.
Certain equipment designs cause
tripping of GFCIs. For example, some
motors, due to design or application,
have higher leakage current to ground
than a GFCI will allow. In other cases,
GFCI tripping can result in undesired
consequences. For example, the NEC
requires GFCI-protected receptacles in
garages at residences but allows for a
non-GFCI receptacle for large appliances
such as a food freezer. If the GFCI trips,
the food in the freezer will spoil. An
NEC exception to GFCI protection for
temporary installations recognizes the
incompatibility of these types of
equipment on a GFCI-protected circuit
and allows the assured equipment
grounding conductor program in place
of GFCIs under certain circumstances.
Another NEC exception allows the
assured equipment grounding conductor
program for temporary installations
where a greater hazard exists if power
is interrupted by a GFCI. For example,
a motor for a ventilation fan used to
exhaust toxins in the atmosphere may
not be compatible with GFCI protection.
Loss of the fan because of tripping by a
GFCI can pose a risk to employee health
and safety. However, OSHA believes
that even this type of equipment should
not be subject to the risks associated
with temporary cord- and plugconnected wiring. The Agency believes
that hard-wired methods, which avoid
the use of a plug-receptacle
combination, afford better protection of
employees relying on such critical
equipment. Because the GFCI
requirement applies only to receptacle
outlets, employers can avoid having to
install GFCIs by wiring the equipment
directly to the circuit conductors at an
outlet or panelboard.
Many of the commenters supporting
the assured grounding alternative
recommended that the Agency include
an assured equipment grounding
conductor program consistent with
OSHA’s existing requirements in 29
CFR 1926.404(b)(1)(iii) as an alternative
to using GFCIs for protection of
personnel (Exs. 3–3, 3–5, 3–6). For
example, ASSE recommended that
OSHA work at harmonizing this
program with the assured equipment
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grounding conductor program permitted
under OSHA’s construction standards
(Ex. 3–5). ASSE did concur that OSHA’s
testing program in the construction
standard, which requires testing after
any incident that can reasonably be
suspected to have caused damage, is
preferable to the approach taken in
NFPA 70E.
OSHA agrees with these commenters
that any assured equipment grounding
conductor program in the general
industry standards must be consistent
with the corresponding construction
standard in § 1926.404(b)(1)(iii). The
Agency maintains that the assured
equipment grounding conductor
program in the existing construction
standards is more protective than
NFPA’s assured grounding program.
OSHA’s construction standard requires
testing of all cord sets and receptacles
whenever it can reasonably be
suspected that an incident may have
caused damage to the equipment,
whereas the NFPA standard requires
testing only if an incident produces
evidence of damage. The purpose of the
assured equipment grounding conductor
program is designed to detect and
correct damage to the equipment
grounding conductor particularly when
it is unseen. Demanding evidence of
damage, as NFPA does, partially thwarts
that purpose. Therefore, the Agency has
brought the assured equipment
grounding conductor program from
§ 1926.404(b)(1)(iii) into this revision of
the general industry electrical
installation standard. The final rule
requires employers to use the assured
equipment grounding conductor
program whenever approved GFCIs are
not available.
Although the assured equipment
grounding conductor program in the
final rule is consistent with the one in
the construction standard, the final rule,
unlike the construction standard, does
not always permit it to be used as an
alternative to GFCIs. The determination
that GFCIs are a preferable form of
protection and not to permit the assured
equipment grounding conductor in all
circumstances is based on the public
record of this rulemaking. The final rule
applies only to general industry and not
to construction. OSHA will not enforce
this rule for construction work;
however, employers are encouraged to
use GFCIs in accordance with the
general industry standard even when
the construction standard applies.
The assured equipment grounding
conductor program in the construction
standard relies on the definition of
‘‘competent person’’ in § 1926.32(f).19
19 Paragraph
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(f) of § 1926.32 reads as follows:
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The assured equipment grounding
conductor program in this final rule also
requires one or more competent persons
for implementation. Consequently, the
Agency is bringing the definition of
‘‘competent person’’ from OSHA’s
construction standards into final
§ 1910.399.
OSHA received numerous comments
concerning proposed
§ 1910.304(b)(4)(ii)(A). The pertinent
part of this proposed provision read,
‘‘receptacles on a 2-wire, single-phase
portable or vehicle-mounted generator
rated not more than 5 kW, where the
circuit conductors of the generator are
insulated from the generator frame and
all other grounded surfaces, are
permitted without ground-fault circuitinterrupter protection for personnel.’’
This exemption from the GFCI
requirement was taken from NFPA 70E–
2000.
Several commenters recommended
removing this exemption (Exs. 4–13, 4–
15, 4–17, 4–18, 4–21). These
commenters stated that this exemption
has been removed from the most recent
editions of the NEC and NFPA 70E.
They argued that there was never any
technical justification for this provision
and, thus, its inclusion in the OSHA
standard is unjustified.
OSHA agrees with these comments
and has decided to remove this
exemption to better align the final rule
with the consensus standards. The
proposed exemption from the GFCI
requirement for portable and vehiclemounted generators was based on 1999
NEC Section 305–6(a), Exception 1. The
exemption in the 1999 NEC and the
exemption in proposed
§ 1910.304(b)(4)(ii)(A) were the same as
the exemption for portable and vehiclemounted generators in OSHA’s
construction requirement for groundfault circuit-interrupters
(§ 1926.404(b)(1)(ii)). In promulgating
the construction standard, OSHA gave
the following rationale for exempting
these generators from the requirement
for GFCI protection:
On generators whose supply wires are not
required to be grounded, and are in fact not
grounded, the return path for a ground-fault
current to flow is not completed and the
hazard which a GFCI would protect against
is not present. Consequently, the rule as
promulgated in [§ 1926.404(b)(1)(ii)] does not
require the use of GFCI’s on portable or
vehicle-mounted generators of 5kW capacity
or less if its output is a two-wire, singleCompetent person means one who is capable of
identifying existing and predictable hazards in the
surroundings or working conditions which are
unsanitary, hazardous, or dangerous to employees,
and who has authorization to take prompt
corrective measures to eliminate them.
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phase system and its circuit conductors are
insulated from the generator frame and all
other grounded surfaces. [41 FR 55702,
December 21, 1976]
The NEC used to require only neutral
conductors to be bonded to the
generator frame. (See, for example, 1981
NEC Section 250–6.) The NEC now
requires single-phase, two-wire circuits
to have one circuit conductor bonded to
the generator frame. (See Sections 250–
26 and 250–34(c) of the 1999 NEC and
Sections 250.26 and 250.34(C) of the
2002 NEC.) Thus, the NEC no longer
permits generators to be wired so as to
meet the conditions in the proposed
exemption. That is, because one of the
circuit conductors must be bonded to
the generator frame, the conductors
cannot be ‘‘insulated from the generator
frame’’ as required by the exemption.
In addition, connecting one conductor
on a single-phase, two-wire generator to
the generator frame facilitates the
operation of a GFCI when a ground fault
occurs. Even though the generator frame
is not required to be grounded, it
frequently is, through direct contact
with ground or through grounding-type
equipment, which has its equipment
grounding conductor connected to the
generator frame. Bonding one of the
circuit conductors to the generator
frame provides a path outside the circuit
conductors for ground-fault current to
flow. Such current will be detected by
a GFCI. If the circuit conductors are
insulated from the generator frame, it is
more likely that any ground fault
current will return through the circuit
conductors and go undetected by a
GFCI.20
For these reasons, OSHA has
determined that the exemption from the
GFCI requirement for single-phase
generators is not warranted and has
revised final § 1910.304(b)(3)(ii)(A)
(proposed § 1910.304(b)(4)(ii)(A))
accordingly. In addition, the evidence in
the record indicates that it is also
necessary to revise the generator
grounding requirements in final
§ 1910.304(g)(2) and (g)(3)(iii) to match
Sections 250.26 and 250.34(C) of the
2002 NEC, respectively. (See the
summary and explanation of these
provisions later in this section of the
preamble.) Removing the exception
from final § 1910.304(b)(3)(ii)(A)
without revising the generator
grounding provisions would result in a
requirement for GFCIs when they would
not work as intended to protect
employees. Incorporating the NEC
20 For a ground fault to occur on an ungrounded
circuit, two faults must be present. If both faults are
on the load side of the GFCI, then any leakage
current will go undetected.
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provisions on generator grounding will
work in concert with the GFCI
provisions to ensure that employees are
adequately protected from ground
faults.
OSHA proposed Note 2 to
§ 1910.304(b)(4)(ii)(A) to read as
follows:
Cord sets and devices incorporating listed
ground-fault circuit-interrupter protection for
personnel are acceptable forms of protection.
Several commenters suggested that
the note be reworded to recognize
portable GFCI protection only when it is
placed at the end closest to the source
of power (Exs. 4–13, 4–15, 4–17, 4–18,
4–21). They argued that GFCI protection
should be provided for the entire cord
set and that the only way to do so is to
put the GFCI at the source of power.21
OSHA agrees with these commenters
and has revised the note to read:
Cord sets and devices incorporating the
required ground-fault circuit-interrupter that
are connected to the receptacle closest to the
source of power are acceptable forms of
protection.
This language, which was similar to
that recommended by these
commenters, will provide the most
effective protection for employees using
temporary wiring. Employers using
portable GFCIs to comply with final
§ 1910.304(b)(3)(ii)(A) must install them
at the first receptacle on the circuit (the
end closest to the source of power). This
will protect employees from faults in all
downstream cord sets and equipment.
I. Accessibility of Overcurrent Devices
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Proposed § 1910.304(f)(1)(iv)
addressed the location of overcurrent
devices. The first sentence of this
provision would have required
overcurrent devices to be accessible ‘‘to
each employee or authorized building
management personnel.’’
OSHA received a request to insert the
word ‘‘qualified’’ before ‘‘employee’’ in
that provision (Ex. 4–22). The
commenter was concerned that the
provision would require every employee
at the workplace to have access to
overcurrent devices.
This proposed provision is identical
to existing § 1910.304(e)(1)(iv) and is
consistent with § 240.24 of the 2002
NEC. The wording of this provision
permits employers to restrict access to
authorized building management
21 The National Electrical Code Handbook for the
2002 NEC, in its explanation of the NEC
requirements for GFCI protection for temporary
installations, identifies a GFCI device as being
designed for insertion at the line, or source, end of
a flexible cord set. The short style of cord set shown
in the Handbook lends itself to in-series connection
with single or multiple, series-connected, cord sets.
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personnel. Consequently, the proposed
rule does not require access by every
employee, and there is no need to revise
the language of the rule.
J. Grounding
Proposed § 1910.304(g)(1) listed
systems that would have been required
to be grounded. Proposed paragraphs
(g)(1)(iv) and (g)(1)(v) governed
grounded and ungrounded ac systems of
50 to 1000 volts. These two paragraphs
were substantively the same as
paragraphs (f)(1)(iv) and (f)(1)(v) of
existing § 1910.304, except that in the
existing rule ac circuits of 480 to 1000
volts are permitted to use a highimpedance grounded neutral in lieu of
a neutral with a direct connection to the
grounding electrode.
In a joint comment, CHS Inc., and the
National Cooperative Refinery
Association (NCRA) expressed concern
about these provisions (Ex. 4–25). These
two companies requested that the
Agency consider permitting the
operation of three-phase ungrounded
delta systems that have been utilized for
many years by the refining industry and
others for electrical systems. They
argued that these systems became
popular in the early 20th century
because of the need to operate loads
without interruption because of the
operation of overcurrent protection
devices on a short circuit. The comment
referenced Soares Book on Grounding
published by the International
Association of Electrical Inspectors.
Quoting this book, the commenter stated
that the reason to operate a system in
this manner is to ‘‘obtain an additional
degree of service continuity. Since the
system is ungrounded, the occurrence of
the first ground fault (as distinguished
from a short circuit) on the system will
not cause an overcurrent protective
device to open.’’ CHS and NCRA further
noted that these ungrounded systems
are used with ground detection
equipment and that trained electrical
maintenance personnel investigate and
repair problems without causing an
abrupt outage.
Electrical systems are grounded
primarily to:
(1) Limit overvoltages caused by
lightning, line surges, or contact with
higher voltage systems;
(2) Stabilize voltage to earth during
normal operation; and
(3) Facilitate the operation of
overcurrent devices protecting the
circuit. (See 1999 NEC Section 250–
2.) 22
22 Soares Book on Grounding, a recognized
reference on grounding to which CHS and NCRA
referred, offers a list of known disadvantages of
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An ac system that is connected for
ungrounded operation is a system that
is connected to ground via the
capacitance of the insulating medium,
be it air, rubber or thermoplastic
insulation. The capacitance-to-ground
varies resulting in system operating
problems. The line-to-ground voltage is
not constant. Such erratic voltage makes
ungrounded systems difficult to
troubleshoot.
OSHA views these conditions as
hazardous to employees working near
the power system. A hazard of this type
of installation is the possibility for the
frame of a piece of equipment to become
energized at some voltage above ground.
A shock hazard exists if an employee
simultaneously touches the equipment
and a grounded object such as a
handrail.
In general, the NEC and the IAEI
Soares Book on Grounding cite very
similar if not the same
recommendations for grounding of
electrical systems, and the final rule
parallels these requirements. In fact,
contrary to the suggestions made by the
commenters, the provisions in question
are entirely consistent with the IAEI
Soares Book on Grounding. Paragraph
(g)(1)(iv) of final § 1910.304 requires
delta systems of 50 to 1000 volts 23 to be
grounded only if:
(1) They can be grounded so that the
maximum voltage to ground on the
ungrounded conductors does not exceed
150 volts (that is, a delta system with a
phase-to-phase voltage of 150 volts or
less),
(2) The system is a three-phase, fourwire delta circuit in which the midpoint
of one phase is used as a circuit
conductor, or
(3) A service conductor is
uninsulated.
OSHA believes that few delta systems
meet any of these conditions, in which
case the final rule does not require them
to be grounded. Even if one of those
conditions is met, the circuit may
operating ungrounded three-phase ac systems as
follows:
Disadvantages of operating systems ungrounded
include but are not limited to the following:
1. Power system overvoltages are not controlled.
In some cases, these overvoltages are passed
through transformers into the premises wiring
system. Some common sources of overvoltages
include: lightning, switching surges and contact
with a high voltage system.
2. Transient overvoltages are not controlled,
which, over time, may result in insulation
degradation and failure.
3. System voltages above ground are not
necessarily balanced or controlled.
4. Destructive arcing burnouts can result if a
second fault occurs before the first fault is cleared.
23 Systems over 1000 volts are covered by final
§ 1910.304(g)(9), to which CHS and NRCA did not
object.
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operate using a high-impedance
grounded neutral system as permitted
by final § 1910.304(g)(1)(v)(E). Such
systems provide higher system
reliability in a manner similar to
ungrounded systems in that a single
ground fault triggers alarms on grounddetection equipment instead of causing
the circuit protective devices to
deenergize the circuit. However, these
systems provide better protection
against ground faults and overvoltages
than do ungrounded systems.
Finally, the provisions to which CHS
and NCRA refer are not new
requirements. They are in the existing
OSHA electrical standard and have been
enforced by the Agency since 1972.
For all of these reasons, OSHA
believes that grounded systems are a
much more reliable method of
protecting employees than ungrounded
systems and has retained
§ 1910.304(g)(1)(iv) and (g)(1)(v) as
proposed.
For the reasons presented under the
summary and explanation of final
§ 1910.304(b)(3)(ii)(A) (proposed
§ 1910.304(b)(4)(ii)(A)), earlier in this
section of the preamble, OSHA is
revising the grounding requirements in
Subpart S for consistency with 2002
NEC Sections 250.26 and 250.34(C).
This revision is in two parts: A new
provision (final § 1910.304(g)(2)) and a
revised provision (final
§ 1910.304(g)(3)(iii), proposed
§ 1910.304(g)(2)(iii)). Final
§ 1910.304(g)(2), which had no
counterpart in the proposal, adopts
requirements from 2002 NEC Section
250.26 specifying which conductor in
an ac system must be grounded. This
new provision complements final
§ 1910.303(g)(1), which specifies which
systems must be grounded. These two
provisions ensure that the voltage to
ground on ungrounded conductors is
minimized. It should be noted that final
§ 1910.304(g)(2) requires a system
conductor to be grounded only when
that system is required to be grounded
by § 1910.304(g)(1).
Paragraph (g)(3)(iii) of final § 1910.304
is revised to match 2002 NEC Section
250.34(C). The revised provision
requires that any system conductor
required to be grounded by final
§ 1910.304(g)(2) be bonded to the
generator frame, which serves as the
grounding electrode for the system. This
requirement ensures that systems fed by
portable and vehicle-mounted
generators are wired consistently with
service-supplied systems and provide a
level of safety equal to that of servicesupplied systems.
Proposed § 1910.304(g)(3)(iii) (final
§ 1910.304(g)(4)(iii)) stated, ‘‘On
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extensions of existing branch circuits
that do not have an equipment
grounding conductor, grounding-type
receptacles may be grounded to a
grounded cold water pipe near the
equipment.’’
OSHA received several comments on
the use of cold water pipes for
equipment grounding connections (Exs.
4–4, 4–13, 4–15, 4–17,
4–18, 4–21). For example, Mr. Brooke
Stauffer of the National Electrical
Contractors Association (NECA)
recommended deleting this requirement
from the standard, arguing that this
method of grounding is not permitted in
the 2002 NEC (Ex. 3–2). He noted that
Section 250.52 of the NEC states that an
interior metal water pipe more than 1.52
meters (5 feet) from the point of
entrance of the water pipe into the
building is no longer allowed to serve as
part of the grounding electrode system.
Other comments stated that using an
isolated equipment grounding
conductor such as a cold water pipe
may increase the risk of reactance along
the equipment grounding conductor
when an ac fault is involved (Exs. 4–4,
4–13, 4–15, 4–17, 4–18, 4–21). For
example, one commenter stated that
using a water pipe to ground equipment
violates 2002 NEC Section 300.3(B),
which requires all circuit conductors to
be grouped together so magnetic fields
are offset and reluctance is minimized
(Exs. 4–13, 4–15). He further argued that
plastic pipe makes water pipes an
unreliable ground and that using water
pipes to ground electric equipment can
pose hazards to employees working on
the piping system, as follows:
Water pipes cannot be counted upon to
serve the same function as an equipment
grounding conductor, which is to prevent
electrocution due to malfunctioning
equipment on the branch circuit by allowing
large amounts of current to flow and trip the
overcurrent device. The use of water pipes as
equipment grounding conductors is actually
more likely to cause an electrocution in the
event that a plumber, pipe-fitter or similar
professional working on the water piping
system would break a pipe connection
involved in a fault, thereby exposing
themselves to the full lethal circuit voltage
and providing a path for current to flow.
Unlike electrical workers working on branch
circuits, there are no specific requirements
for plumbers, pipe-fitters or similar
professionals to deenergize and lock out
electrical circuits in order to work on
plumbing systems, nor should there be one.
The advent of current technology and
practice of using nonmetallic pipe in all or
part of a plumbing system would cause
metallic parts of equipment or sections of the
water piping to become energized if a tool or
equipment were to malfunction and expose
anyone (plumber, pipe-fitter, general plant
employee) to an electrocution hazard from
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7161
simple contact with the piping system. [Ex.
4–13]
OSHA agrees with these comments. It
is important for the equipment
grounding conductor to be reliable and
of low impedance. Water pipes are
neither. In addition, as noted by this
commenter, employees working on
water pipes used in this manner can be
exposed to hazardous differences in
electrical potential across an open pipe.
On the other hand, OSHA has allowed
grounded cold water pipes to be used
for grounding branch circuit extensions
since 1972. (See, for example, existing
§ 1910.304(f)(3)(iii).24) Since there have
been very few reported accidents, the
Agency does not believe that the risk to
employees, not to mention the
substantial cost to employers, of
rerunning these branch circuit
extensions is worth the reduction in risk
associated with the continued use of
water pipes for grounding purposes. To
redo a branch circuit extension, an
employee would need to deenergize the
existing circuit and run new conductors
back to a point where an acceptable
connection to the ground is available.
(Section 250.130(C) of the 2002 NEC
lists acceptable grounding points.) The
risk of inadvertently contacting an
energized part during the recircuiting
process is likely to be at least as high as
the risk of electric shock caused by
using the water pipe as an equipment
grounding conductor. Also, it may not
be known which branch circuit
receptacles are grounded to a water
pipe; thus, employees may be
introduced to hazards in the process of
tracing the existing wiring installation.
Consequently, the final rule allows
using a grounded cold water pipe as the
equipment grounding conductor on
branch circuit extensions only in
existing installations. The final rule
would also require such equipment
grounding connections to be replaced
any time work is performed on the
branch circuit. In such cases, the circuit
would need to be deenergized anyway,
and there would be no increased risk
during the installation of a new
equipment grounding conductor.
Proposed § 1910.304(g)(4) (final
§ 1910.304(g)(5)) would have required
the path to ground from circuits,
equipment, and enclosures to be
permanent and continuous. The
language in this proposed provision is
identical to existing § 1910.304(f)(4).
24 The existing standard permits the use of a
grounded cold water pipe as an equipment
grounding only for extensions of branch circuits
that do not have an equipment grounding
conductor.
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Several commenters recommended
adding the word ‘‘effective’’ in the
requirement to ensure that the
grounding path of the conductor is
successful in providing a permanent
and continuous path to ground (Exs. 4–
4, 4–13, 4–15, 4–17, 4–18, 4–21). These
commenters noted that the NEC has
requirements on effective grounding and
has had these requirements in the code
for many years and that the proposed
rule was inconsistent with the NEC,
NFPA 70E, and other OSHA
requirements. For example, Mr. Douglas
Baxter stated:
Equipment grounding is important enough
for OSHA to require it to be effective as
stated in the proposal at these locations:
Page 17817–1910.304(b)(2)(ii) ‘‘Receptacles
and cord connectors having grounding
contacts shall have those contacts effectively
grounded.’’
Page 17823–1910.305(c)(5) ‘‘Grounding.
Snap switches, including dimmer switches,
shall be effectively grounded and shall
provide a means to ground metal faceplates.’’
It is unclear as to why OSHA believes that
electrical circuits and equipment (which
would be referenced under 1910.304(g)(4))
somehow will not present an electrocution
hazard if not effectively grounded unlike
receptacles or snap switches.
Particularly noteworthy to underscore is
the fact that as written in the proposal,
1910.304(g)(4) is not consistent with the 2004
(current) edition of NFPA 70E, nor is it
consistent with any edition since the original
1979 Edition. The proposal should read the
same as the 2000 edition of NFPA 70E, as
shown above. [Ex. 4–17]
OSHA believes that the effectiveness
of grounding is important and will save
lives when done properly. Therefore,
the final rule, in § 1910.304(g)(5),
requires the equipment grounding
conductor to be permanent, continuous,
and effective.
The 2002 edition of NEC defines
‘‘effectively grounded’’ in Article 100 as:
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Intentionally connected to earth through a
ground connection or connections of
sufficiently low impedance and having
sufficient current-carrying capacity to
prevent the buildup of voltages that may
result in undue hazards to connected
equipment or to persons.
This same definition appears in Part
I of the 2000 edition of NFPA 70E.
OSHA proposed a similar definition of
‘‘effectively grounded,’’ which would
have applied to voltages over 600 volts,
nominal. To clarify the final standard
and to maintain consistency with the
NEC and NFPA 70E, OSHA is adopting
the NEC definition of ‘‘effectively
grounded’’ in § 1910.399 and is
applying that definition in the final rule
to all voltages. The term ‘‘effectively
grounded’’ (or the equivalent) is used in
final §§ 1910.304(b)(2)(ii), (g)(5),
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(g)(8)(ii), and (g)(8)(iii), 1910.305(c)(5),
and 1910.308(a)(6)(ii), (a)(7)(viii),
(e)(4)(ii), and (e)(4)(iii). OSHA believes
that the definition adopted in the final
rule accurately describes the intent of
that term for all of these requirements.
The adopted definition merely makes
explicit what was implicit in the
proposal.
Paragraph (g)(7)(ii) of proposed
§ 1910.304 (final § 1910.304(g)(8)(ii) and
(g)(8)(iii)) would have recognized
several methods of grounding electric
equipment by means other than direct
connection to an equipment grounding
conductor. This provision would have
permitted, for installations made before
April 16, 1981, only, electric equipment
to be considered effectively grounded if
it was secured to, and in metallic
contact with, the grounded structural
metal frame of a building. This
paragraph is the same as existing
§ 1910.304(f)(6)(ii).
Several commenters requested that
OSHA totally remove the structural
metal frame of a building as an
acceptable grounding method (Exs. 3–2,
4–13, 4–15, 4–18, 4–21). For example,
NECA believed that this grounding
technique is obsolete and unsafe (Ex.
3–2). NECA noted that 2002 NEC
Section 250.136(A) states: ‘‘The
structural metal frame of a building
shall not be used as the required
equipment grounding conductor for ac
equipment.’’ Other commenters argued
that this allowance is incongruent with
the 2004 and prior editions of NFPA
70E (Exs. 4–13, 4–15, 4–18, 4–21). For
example, Mr. Michael Kovacic stated
that this has been prohibited for ac
circuits since the 1978 edition of the
NEC. He presented the reason for this as
follows:
This requirement [in proposed paragraph
(g)(7)(i) for equipment grounded by an
equipment grounding conductor that is
contained within the same raceway, cable, or
cord, or runs with or encloses the circuit
conductors] is to keep conductors grouped
close together so magnetic fields generated by
the flow of ac electricity, which reacts with
the circuit conductors, will cancel each other
out, thereby minimizing the total circuit
impedance for safety reasons (preventing
electrocution in the event of a breakdown or
fault in the equipment by rapid operation of
the overcurrent device). In the case of dc
circuits, there are no pulsating magnetic
fields and consequently no circuit reactance,
which increases the circuit impedance to
negatively affect the grounding path of
equipment. [Ex. 4–18]
OSHA agrees with these comments. In
fact, the Agency provided similar
rationale in prohibiting the use of the
metal structure of a building for
grounding electric equipment when it
adopted the existing standard in 1981
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(46 FR 4034, 4046, January 16, 1981).
However, at that time, the Agency also
decided not to apply this prohibition
retroactively, reasoning as follows:
[F]rom the standpoint of employee safety,
installations where electric equipment is
secured to, and in metallic contact with, the
grounded structural frame of a building are
essentially free of electrical shock hazards.
This condition occurs because the electric
equipment enclosures and the metal building
frame will be approximately at the same
potential if a ground fault occurs and will
provide a measure of employee safety. [46 FR
4046]
In that rulemaking, OSHA agreed with
comments that it would be impractical
to require changes to installations that
had been permitted by the NEC for
many years before 1978.
OSHA believes that this rationale
continues to apply today. Nothing in the
record has convinced the Agency that
the conclusion drawn in the existing
standard in 1981 is incorrect. Also, the
Agency does not believe that the
substantial cost to employers of
changing these grounding connections
is worth the slight possible reduction in
risk associated with moving from the
use of the structural metal frame of a
building to a separate equipment
grounding conductor. In addition, in
actual practice, such a change might not
lead to an overall reduction in risk at
all. To reconfigure a branch circuit and
run new conductors back to a point
where an acceptable connection to the
ground is available,25 an employee
would need to deenergize the existing
circuits connected. An employee could
inadvertently contact an energized part
during the recircuiting process.
Consequently, the final rule in
§ 1910.304(g)(8)(iii) continues to allow
the use of the grounded structural metal
frame of a building as the equipment
grounding conductor for equipment
secured to, and in metallic contact with,
the metal frame only for installations
made before April 16, 1981. However,
unlike the existing standard, the final
rule requires such grounds to be
replaced any time work is performed on
the branch circuit. In such cases, the
circuit needs to be deenergized anyway,
and there would be no increased risk
during the installation of a new
equipment grounding conductor.
Additionally, the costs of installing an
acceptable equipment grounding
conductor in such cases would be
minimized.
25 Section 250.130(C) of the 2002 NEC lists
acceptable grounding methods.
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K. Equipment for General Use
(§ 1910.305)
Paragraph (a)(2) of proposed
§ 1910.305 would have applied to
temporary wiring installations.
According to proposed
§ 1910.305(a)(2)(iii), temporary
installations over 600 volts would only
be permitted for periods of tests,
experiments, or emergencies.
Northrop Grumman-Newport News
objected to this restriction on the use of
temporary wiring of more than 600 volts
(Ex. 3–7). It noted that employers
performing shipbuilding and ship repair
use temporary wiring to provide power
to the ships that arrive at the shipyard,
stating:
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During construction and major overhaul of
a vessel, ship and shore-based electrical
installations may be interconnected. For
instance, permanent ship electrical systems
will typically be powered by temporary shore
power whenever a ship is not at sea. Ships
are specifically designed in this manner. [Ex.
3–7–1]
It noted further that the ships must
have their normal power source shut
down and use the power source from
connection points within the shipyards,
which can be more than 600 volts. It
stated that flexible cords and cables are
used to supply power to these ships for
repair and maintenance and that they
are temporary wiring installations.
Paragraph (a)(2) of proposed
§ 1910.305 was taken from Article 305
of the 1999 NEC and section 3–1.2 in
Part I of NFPA 70E–2000. Both of these
standards permit temporary wiring of
more than 600 volts to be used for
construction in addition to the uses
permitted in the OSHA proposal. The
Agency did not include ‘‘construction’’
as a permitted use in the proposal (or,
for that matter, in the existing standard)
because construction work is covered by
the construction standards in 29 CFR
Part 1926. However, Northrop
Grumman-Newport News’s comments
show that certain types of constructionlike activities occur in general industry
and maritime. The Agency believes that
the NEC and NFPA 70E intend to permit
high-voltage temporary wiring
installations used for purposes like
those described in the Northrop
Grumman-Newport News comments.
Thus, to permit this type of temporary
installation and to improve consistency
with the NEC and NFPA 70E, OSHA has
added ‘‘construction-like activities’’ to
the list of permitted uses for highvoltage temporary wiring in final
§ 1910.305(a)(2)(iii). OSHA intends this
term to include such construction-like
activities as ship building and ship
repair without regard to whether the
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activity falls under OSHA’s construction
standards. As noted earlier,
construction-like activities also include
cleanup, disaster remediation, and
restoration of large electrical
installations.26
Proposed § 1910.305(a)(3)(v) would
have permitted nonmetallic cable trays
to be installed only in corrosive areas
and in areas requiring voltage isolation.
Two commenters objected to this
provision (Exs. 3–8, 4–16, 4–22). Mr.
Mark Spence, representing Dow
Chemical Company (Exs. 3–8, 4–16),
noted that the corresponding provision
in the NEC, section 392.3(E), reads as
follows:
In addition to the uses permitted elsewhere
in Article 392, nonmetallic cable tray shall be
permitted in corrosive areas and in areas
requiring voltage isolation.
He pointed out that section 392.3
specifically permits cable tray systems
to be installed as support systems for
services, feeders, branch circuits,
communications circuits, control
circuits, and signaling circuits. Thus, he
concluded that the NEC does not restrict
the use of nonmetallic cable trays as
OSHA’s proposal did.
OSHA agrees with Mr. Spence’s
comments and has not carried proposed
§ 1910.305(a)(3)(v) into the final rule.
This action removes the proposed
restriction on the use of nonmetallic
cable trays. Under the final rule,
nonmetallic cable trays can be used
wherever metallic cable trays may be
used.
Mr. Spence also objected to the
application of proposed
§ 1910.305(j)(2)(iii) to all installations
made after March 15, 1972 (Exs. 3–8, 4–
16). This provision would have
prohibited nongrounding-type
receptacles from being used for
grounding-type attachment plugs. He
stated that Dow Chemical was
concerned that this provision could
pose problems with existing buildings
with two-wire receptacles. He reasoned
as follows:
This [proposed provision] is adapted
from NFPA 70E § 420.10(C)(2), which
states:
Non-grounding-type receptacles and
connectors shall not accept grounding-type
attachment plugs.
*
*
*
*
*
OSHA apparently considers that this
proposed requirement is implicit in the
existing Subpart S. The preamble to the
proposed rule refers to this provision as a
‘‘clarification’’ (69 Fed. Reg. at 17788).
However, the text of existing Subpart S does
26 It should be noted that the discussion of the
term ‘‘construction-like activities’’ applies only to
the use of this term in Subpart S.
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7163
not address this issue, and Dow could not
identify any previous OSHA interpretation of
its existing requirements which reached the
conclusion articulated in proposed
§ 1910.305(j)(2)(iii).
Accordingly, OSHA should include this
requirement (and all others that are new to
Subpart S) in section 1910.302(b)(4),
requirements applicable only to installations
made after the effective date of the final rule.
[Ex. 4–16]
The NEC has required receptacles to
be of the grounding type for decades.
The 1972 NEC, which was adopted by
reference in Subpart S from March 15,
1972, until April 16, 1981, contained
many requirements for grounding-type
receptacles. For example, Section 210–
21(b) of the 1971 NEC required all
receptacles on 15- and 20-ampere
branch circuits to be of the grounding
type. That section also requires
grounding-type receptacles to be used as
replacements for existing nongroundingtype receptacles unless it was
impractical to reach a source of ground.
Thus, the vast majority of receptacles
installed since 1972 are of the
grounding type. In addition, equipment
supplied with an equipment grounding
conductor is intended to have that
conductor properly connected to
ground. Using an adapter with such
equipment is prohibited by existing
§ 1910.334(a)(3)(iii) if the adapter
interrupts the equipment grounding
conductor. Connecting or altering an
attachment plug in a manner that
prevents proper connection of the
equipment grounding conductor is
prohibited by existing
§ 1910.334(a)(3)(ii). Consequently,
OSHA’s current standards essentially
prohibit connecting grounding-type
attachment plugs to nongrounding-type
receptacles. For these reasons, OSHA is
carrying proposed § 1910.305(j)(2)(iii)
forward unchanged into the final rule.
Proposed § 1910.305(j)(2)(v) would
have required a receptacle installed
outdoors in a location protected from
the weather to have an enclosure that is
weatherproof when the receptacle is
covered. A note following that provision
indicated that a receptacle is considered
to be in a location protected from the
weather where it is located under roofed
open porches, canopies, marquees, or
the like and where it will not be
subjected to a beating rain or water
runoff. OSHA received several
comments on the language in the note
(Exs. 3–2, 4–13, 4–17, 4–18, 4–21).
These commenters argued that the word
‘‘beating’’ is not defined making this
provision difficult to enforce. They
recommended that OSHA remove this
word from the note.
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The Agency is retaining the term
‘‘beating rain’’ in the final rule. The
language in the note to final
§ 1910.305(j)(2)(v) mirrors that in
section 406.8(A) of the 2002 NEC, which
uses the same term in describing
‘‘locations protected from the weather.’’
More importantly, OSHA has
determined that the word ‘‘beating’’ as
used in the note is critical to the
meaning of the note itself. Paragraph
(j)(2)(v) in final § 1910.305 is intended
to require weatherproof enclosures to
ensure that water does not enter or
accumulate within the enclosure.27 If
rain can strike the receptacle face
directly, water will almost certainly
enter and accumulate within the
enclosure. Thus, the term ‘‘beating rain’’
as used in the note means a rain that
directly contacts the receptacle face.
This interpretation is consistent with
the definition of ‘‘damp location’’ in the
final rule.28
Proposed § 1910.305(j)(3)(iii) would
have required each electric appliance to
be provided with a nameplate with the
identifying name and the rating in volts
and amperes, or in volts and watts. This
provision also would have required the
marking to include frequency ratings if
the appliance is to be used on specific
frequencies. Finally, if motor overload
protection external to the appliance is
necessary, this paragraph would have
required the appliance to be so marked.
Dow Chemical Company argued that
the requirements to mark appliances
when external overload protection is
needed and when the appliance must be
used on specific frequencies were new
requirements that should be made
applicable only to new installations
built after the publication of the final
rule (Exs. 3–8, 4–16). Dow noted that
the counterpart in the existing standard,
§ 1910.305(j)(3)(iii), requires the
marking to include only the rating in
volts and amperes or volts and watts.
They recommended that proposed
§ 1910.305(j)(3)(iii) be included in the
list of requirements applicable only to
installations made after the effective
date of the final standard.
The requirement for appliances to be
marked with any necessary frequency
ratings was contained in section 422–
30(a) of the 1971 NEC. The requirement
for marking of the need for external
27 See final § 1910.305(j)(1)(iv) for fixtures, which
contains a corresponding requirement for fixtures
installed in wet or damp locations.
28 The definition of ‘‘damp location’’ reads as
follows:
Partially protected locations under canopies,
marquees, roofed open porches, and like locations,
and interior locations subject to moderate degrees
of moisture, such as some basements, some barns,
and some cold-storage warehouses.
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overload protection was also contained
in section 422–30(a) of the 1971 NEC. In
addition, the existing OSHA standard in
§ 1910.303(e) requires electric
equipment to be marked with voltage,
current, wattage, or other ratings as
necessary. The ratings required by the
NEC are necessary for the safety of any
employee installing or using affected
appliances. Thus, the marking
provisions proposed in
§ 1910.305(j)(3)(iii) are not new. The
existing rule requires the markings
implicitly. The final rule simply makes
the requirement explicit. Therefore,
OSHA has not added that paragraph to
the list of requirements applicable only
to new installations given in final
§ 1910.302(b)(4).
Proposed § 1910.305(j)(4)(ii) would
have required that each motor controller
be provided with an individual
disconnecting means within sight of the
controller. However, this provision
would have permitted a single
disconnecting means to be located
adjacent to a group of coordinated
controllers mounted adjacent to each
other on a multi-motor continuous
process machine. In addition, the
proposed rule would have permitted the
controller disconnecting means for
motor branch circuits over 600 volts,
nominal, to be out of sight of the
controller, if the controller was marked
with a warning label giving the location
and identification of the disconnecting
means to be locked in the open position.
Mr. Mark Spence of Dow Chemical
requested that the standard allow
disconnecting means for motor
controllers of 600 volts, nominal, or less
to be out of sight of the controller
location if the disconnecting means is
capable of being locked out (Exs. 3–8, 4–
16). He pointed to an exception to
section 430.102(B) of the 2002 NEC,
which, under certain conditions,
permits disconnecting means to be
located out of sight of the motor when
the disconnecting means is capable of
being locked in the open position.
OSHA has not adopted Dow’s
recommendation. The proposed rule
requires disconnecting means to be
located within sight of the motor
controller location whereas the NEC
exception permits the disconnecting
means to be out of sight of the motor,
not the controller. The requirement in
2002 NEC section 430.102(A) for the
disconnecting means to be within sight
of the controller location still exists.
Thus, proposed § 1910.305(j)(4)(ii) is
consistent with the 2002 NEC, and
OSHA is carrying it forward,
unchanged, into the final rule.
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L. Specific Purpose Equipment and
Installations—§ 1910.306
Proposed § 1910.306(e) read as
follows:
A means shall be provided to disconnect
power to all electronic equipment in an
information technology equipment room.
There shall also be a similar means to
disconnect the power to all dedicated
heating, ventilating, and air-conditioning
(HVAC) systems serving the room and to
cause all required fire/smoke dampers to
close. The control for these disconnecting
means shall be grouped and identified and
shall be readily accessible at the principal
exit doors. A single means to control both the
electronic equipment and HVAC system is
permitted.
This proposed provision is equivalent
to existing § 1910.306(e), which requires
data processing systems to have
disconnecting means for electronic
equipment in data processing or
computer rooms and for the air
conditioning system serving the area.
Several commenters noted that the
2002 edition of the NEC provided an
exception to this requirement for
integrated systems (Exs. 3–8, 4–11, 4–
16, 4–19). Typifying these comments,
the Dow Chemical Company argued as
follows:
Using disconnects for information
technology systems that are part of integrated
electrical systems may be an unsafe practice,
since an orderly shutdown of such systems
may be necessary for safety. Accordingly,
OSHA should amend its proposal to include
the NEC exception for integrated electrical
systems. [Ex. 4–16]
OSHA agrees with these commenters
that providing ready disconnecting
means for integrated electrical systems
can pose greater hazards for employees
than having the data processing and air
conditioning systems shut down as part
of an orderly process. Integrated
electrical systems, which are covered by
final § 1910.308(g) provide for
deenergizing of electric equipment in an
orderly fashion to prevent hazards to
people and damage to equipment. For
example, in certain chemical processes,
a cooling system is needed to maintain
control over the chemical process.
Deenergizing the cooling system for this
process while the chemical reaction
continues can lead to catastrophic
failure of containment vessels, which
lead to extensive property damage and
employee injuries. Consequently, OSHA
is including an exception to final
§ 1910.306(e) for integrated electrical
systems covered by § 1910.308(g).
M. Carnivals, Circuses, Fairs, and
Similar Events
Proposed § 1910.306(k) contained
new requirements for carnivals,
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circuses, exhibitions, fairs, traveling
attractions, and similar events. No
comments were received concerning
these provisions, and OSHA is carrying
them forward into the final rule
unchanged. The requirements in final
§ 1910.306(k), which are based on
corresponding requirements in NFPA
70E, cover the installation of portable
wiring and equipment for these
temporary attractions. From 1991 to
2002, OSHA received reports of 46
serious accidents 29 associated with
carnivals, circuses, exhibitions, fairs,
and similar events (Ex. 2–7). Eleven of
these accidents, resulting in 10 fatalities
and 5 injuries, involved electric shock.
Eight of those 11 cases (8 fatalities and
1 injury) involved electric wiring and
equipment covered by the installation
requirements in Subpart S. OSHA
believes that the new electrical
requirements for these events will
prevent similar accidents in the future.
In paragraph (k) of final § 1910.306,
OSHA is requiring mechanical
protection of electric equipment
(paragraph (k)(1)) and of wiring methods
in and around rides, concessions, or
other units subject to physical damage
(paragraph (k)(2)). Inside tents and
concession stands, the electrical wiring
for temporary lighting must be secured
and protected from physical damage
(paragraph (k)(3)). In paragraph (k)(4),
the final rule sets requirements for
portable distribution and termination
boxes. These new provisions will
provide more electrical safety for
employees working in and around this
equipment.
Under final § 1910.306(k)(5), the
disconnecting means must be readily
accessible to the operator; that is, the
fused disconnect switch or circuit
breaker must be located within sight
and within 1.83 meters (6 feet) of the
operator for concession stands and
rides. This provision provides
protection by enabling the operator to
stop the equipment in an emergency.
The disconnecting means must also be
lockable if it is exposed to unqualified
persons, to prevent such persons from
operating it.
N. Zone Classification
Introduction. Existing § 1910.307
contains OSHA’s electrical safety
requirements for locations that can be
hazardous because of the presence of
flammable or combustible substances.
Hazardous locations are classified
according to the properties of flammable
vapors, liquids or gases, or combustible
29 These accidents were investigated by OSHA
generally in response to employer reports of a
fatality or three or more hospitalized injuries.
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dusts or fibers that may be present.
These locations are designated in the
NEC and existing § 1910.307 as one of
six types: Class I, Division 1; Class I,
Division 2; Class II, Division 1; Class II,
Division 2; Class III, Division 1; and
Class III, Division 2. This system is
called the ‘‘division classification
system,’’ or the ‘‘division system.’’ The
NEC first addressed this system in 1920.
The OSHA website has a short but
informative paper on this topic, which
is available at https://www.osha.gov/doc/
outreachtraining/htmlfiles/hazloc.html.
The 2000 edition of NFPA 70E
incorporates an alternative system (in
addition to the division classification
system) for installing electric equipment
in Class I locations. (Class II locations
continue under the division system.)
This system is called the ‘‘zone
classification system,’’ or the ‘‘zone
system.’’ The zone system designates
three classifications: Class I, Zone 0;
Class I, Zone 1; and Class I, Zone 2. The
zone system is based on various
European standards that were
developed by the International
Electrotechnical Commission (IEC).30 A
modified version of this system was first
adopted into the NEC in the 1996
edition. Although the zone and division
classification systems differ in concept,
individual equipment can be approved
for use under both systems when the
equipment incorporates protective
techniques for both systems (as
determined by the nationally recognized
testing laboratory that lists or labels the
equipment). Based on the successful use
of the zone system in European
countries for many years and the
acceptance of the zone system by the
NEC and international standards, OSHA
believes that an installation conforming
to requirements for this system is as safe
as one conforming to requirements for
the division system.
The zone system incorporated in the
final rule is an alternative method to the
division system; employers may use
either system for installations of electric
equipment in Class I hazardous
locations. OSHA will recognize the use
of the zone system under § 1910.307 and
any other OSHA standard that
references § 1910.307.31
30 The IEC prepares and publishes international
standards for all electrical, electronic and related
technologies. This global organization is made up
of members from more than 60 participating
countries, including the U.S.
31 Several OSHA general industry standards
outside Subpart S require electric equipment to
meet the Subpart S requirements for Class I,
Division 1 or 2 locations. For example,
§ 1910.103(b)(3)(ii)(e) requires electric equipment
installed in separate buildings housing gaseous
hydrogen systems to meet the Subpart S provisions
for Class I, Division 2 locations. Although the
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As noted earlier, OSHA is requiring
employers to document the designation
of hazardous locations within their
facilities in final § 1910.307(b). The
documentation must denote the
boundaries of each division or zone so
that employees who install, inspect,
maintain, or operate equipment in these
areas will be able to determine whether
the equipment is safe for the location.
As noted earlier, OSHA is requiring
documentation for the division system
only for new installations that use that
system. The document requirement does
apply, however, to all installations
made under the zone system.
Several commenters supported the
proposed requirement for documenting
installations (Exs. 3–5, 3–9, 5–2). For
example, NIOSH stated:
An important addition to the proposed
standard is the new requirement for
employers to document the designation of
hazardous locations within their facilities,
thus allowing workers who install, inspect,
maintain, or operate equipment in these areas
to identify the correct equipment or system
components to be used to ensure worker
safety. This requirement would also ensure
that the employer maintain a record of the
boundaries of each hazardous location and
its classification either under the current
division system or the proposed zone system.
[Ex. 3–9–1]
One commenter objected to the
documentation requirement to the
extent that it would apply to
shipbuilding and ship repair (Ex. 3–7).
The commenter argued as follows:
[Proposed § 1910.307] requires
documentation of each hazardous location,
followed by design and installation of
equipment meeting certain requirements. The
standard does not appear to consider mobile
operations and the difficulty in maintaining
documentation for an interim operation. For
instance, in shipbuilding and repair, ship
modules and compartments must be spray
painted. Therefore, at the time the
compartment is being painted, it may meet
the definition of a Class I, Division 2 area.
There are over 3,000 compartments on an
aircraft carrier that will be spraypainted at
least twice during the course of construction.
It is not feasible or realistic to expect
shipyards to maintain a list of precisely
which compartments are being spraypainted
on any particular day. Furthermore, it
provides no added protection since controls
are already established as required by 29 CFR
1915, Subpart B. Subpart B—Confined and
Enclosed Spaces and Other Dangerous
Atmospheres, including 1915.13 (Cleaning
and Other Cold Work), specifies the required
Agency is not revising any of these other general
industry standards to specifically accept
installations meeting the Subpart S zone system
requirements, OSHA will consider any
nonconformance by an installation that the
employer can demonstrate is properly classified
and installed under the Subpart S zone system
requirements as a de minimis violation.
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controls for spraypainting and other cold
work, including when explosion proof, selfcontained lamps or other electric equipment
must be approved and used. Based on our
evaluation that current shipyard standards in
Subpart B, 1915 provide equal or greater
protection and the infeasibility of
documenting mobile operations, we request
that OSHA clarify in the applicability section
or in the preamble to the final rule that
Subpart B is applicable to the shipbuilding
and repair industry in lieu of 1910.307. [Ex.
3–7–1]
OSHA does not agree that areas being
spraypainted on a temporary basis are
Class I locations. The areas described by
the commenter are normally
nonhazardous locations that are made
hazardous through the temporary
introduction of flammable gases and
vapors; thus, they would not be
considered a hazardous location. (See
55 FR 32008.) In most general industry
applications, § 1910.334(d) applies to
the temporary or occasional use of
flammable materials. In the
commenter’s specific case, the shipyard
employment standards in Subpart B of
29 CFR Part 1915 apply, as the
commenter noted (Ex. 3–7–1).32
Consequently, the employer is not
required to document these locations
unless the painting is done in a location
that is hazardous when the spray
painting operation is not being
performed.
ORC Worldwide recommended that
OSHA clarify what employers must
include in their documentation of
hazardous locations in a nonmandatory
appendix. As noted earlier, final
§ 1910.307(b) requires documentation
that denotes the boundaries of each
division or zone. The documentation
may be in the form of drawings that
visually depict the boundaries or in text
that precisely describes the extent of
each hazardous location. Examples of
acceptable documentation are contained
in the NEC (see, for example, Figure
514.3, showing the extent of Class I,
Division 1 and 2 locations surrounding
motor fuel dispensers, commonly
known as gasoline pumps) and in
several national consensus standards
included in Appendix A to Subpart S
(see, for example, ANSI/API RP 505–
1997, Recommended Practice for
Classification of Locations for Electrical
Installations at Petroleum Facilities
Classified as Class I, Zone 0, Zone 1, or
Zone 2). Because these standards are
already listed in Appendix A, OSHA
does not believe it is necessary to
include a separate appendix on the
32 Other provisions that may be applicable in
shipyard employment include §§ 1915.35 and
1915.36.
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documentation requirements in final
§ 1910.307.
Changes to OSHA’s existing
requirements for the division
classification system. The term
‘‘hazardous concentrations’’ is currently
used in various definitions of specific
hazardous locations in § 1910.399. For
example, § 1910.399 defines ‘‘Class I,
Division 1,’’ in part, as follows:
A Class I, Division 1 location is a location:
(a) in which hazardous concentrations of
flammable gases or vapors may exist under
normal operating conditions * * *
The final standard replaces the term
‘‘hazardous concentrations’’ with
‘‘ignitable concentrations’’ in each of the
definitions of Class I locations in
§ 1910.399. This change reflects changes
already incorporated into the NEC (both
the 1999 and 2002 editions) and the
2000 edition of NFPA 70E to make the
definitions more specific about the
hazard being addressed. The changes,
which OSHA does not consider to be
substantive, make these definitions
clearer in addition to making the OSHA
standard consistent with the latest
editions of NEC and NFPA 70E.
OSHA is also adding a new paragraph
(f) to final § 1910.307 that lists specific
protection techniques under the
division system. Neither the current
Subpart S nor NFPA 70E explicitly list
particular protection techniques that
can be used in the division
classification system; however, the NEC
does provide specific protection
techniques for installations made under
the division classification system in
various requirements throughout the
Articles covering hazardous locations.
OSHA has listed these techniques in
one paragraph in the final rule to make
the standard easier to use and to provide
parallel requirements for both the
division classification system and the
zone classification system, which is
addressed in final § 1910.307(g).
Protective techniques other than those
listed in final paragraph (f) are
acceptable if the equipment is: (1)
Intrinsically safe as specified in
§ 1910.307(c)(1); (2) approved for the
specific hazardous location as specified
in § 1910.307(c)(2); or (3) of a type and
design that the employer demonstrates
is safe for the specific hazardous
location as specified in § 1910.307(c)(3).
New paragraph (f) is intended to clarify
the existing OSHA requirements for
hazardous locations by explicitly listing
the types of protective techniques that
can be used under the division
classification system. (The protection
techniques are required implicitly under
the existing standard through the
requirements for approval and listing or
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labeling by a nationally recognized
testing laboratory and through the
reference to the NEC in the note
following existing § 1910.307(c)(3).)
OSHA received one comment
recommending the adoption of
additional protection techniques for the
division system (Ex. 4–22). This
commenter recommended including
protection techniques listed in Section
500.7 of the 2002 NEC, including
nonincendive, hermetically sealed, and
combustible gas detection protection
techniques.
Paragraph (f)(5) of proposed
§ 1910.307 (final § 1910.307(f)(10))
recognized protection techniques not
specifically listed in the preceding four
paragraphs as long as the technique in
question met proposed § 1910.307(c).
Because the techniques mentioned by
the commenter meet the 2002 NEC
requirements for Class I hazardous
locations, those techniques would have
been recognized under proposed
§ 1910.307(f)(5). However, to clarify the
standard, OSHA has included all the
protective techniques listed in Section
500.7 of the 2002 NEC in final
§ 1910.307(f).
Brief background and description of
the zone system. The zone system
stemmed from the independent efforts
of countries in Europe and elsewhere to
develop an area classification system to
address safety in locations containing
hazardous substances. The IEC
formalized these efforts into the zone
system, which is now used to classify
the majority of the world’s hazardous
location systems.33
Article 505 of the 1996 NEC included
requirements for the U.S. version of the
zone system for the first time. The 2000
edition of NFPA 70E includes
requirements for the zone system based
on the 1999 version of the NEC. OSHA
is adopting zone system rules that are
based on these NFPA 70E provisions.
This will permit electric equipment
approved for use in hazardous locations
to be used in U.S. workplaces, under
either the division or zone system.
Major differences between the
division classification system and the
zone classification system. The zone
system can best be described by
comparing it with the division system.
Both systems characterize locations by
the likelihood and circumstances under
which flammable gases or vapors exist.
33 Brenon, M., Kelly, P., McManama, K.,
Klausmeyer, U., Shao, W., Smith, P., ‘‘The Impact
of the IECEx Scheme on the Global Availability of
Explosion Protected Apparatus,’’ Record of
Conference Papers of the 1999 Petroleum and
Chemical Industry Technical Conference,
September 13–15, 1999, Paper No. PCIC–99–07, pp.
99–109.
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The systems both define the types of
gases or vapors that may exist and
categorize them under a number of
groups. Each system specifies an
allowable range of operating
temperature, and corresponding
requirements, for electric equipment
used in a particular division or zone.
In contrast to the division system,
however, the zone system is only used
to classify areas that are hazardous
because of the presence of flammable
gases or vapors (Class I locations). The
division system must be used to classify
areas that may contain combustible
dusts or easily ignitable fibers or flyings
(Class II and III locations, respectively).
The zone system defines three types
of Class I locations (Zones 0, 1, and 2)
rather than two locations under the
division system (Divisions 1 and 2).
Zones 0 and 1 equate to Division 1,
whereas Zone 2 equates to Division 2.
In a Class I, Division 1 location,
flammable gases or vapors are or may be
present in the air in ignitable
concentrations. In a Class I, Zone 1
location, ignitable concentrations of
flammable gases or vapors are not
always present, but such concentrations
may exist periodically even under
normal conditions. By contrast, in a
Class I, Zone 0 location, such gases or
vapors are present either continuously
or for long periods. (See Table 2.) Thus,
a Class I, Zone 0 location is, in essence,
a worst-case Class I, Division 1 location.
Each system classifies flammable
gases and vapors into a number of
groups. The division system has four
such groups, designated A, B, C, and D,
with group A containing the most
volatile substances, and groups B, C,
and D containing gases or vapors that
are progressively less volatile. The zone
system has three such groups,
designated IIA, IIB, and IIC, with group
IIC containing the most volatile gases,
and groups IIA and II B containing gases
or vapors that are progressively less
volatile. Substances classified under
groups A and B in the division system
generally fall under group IIC of the
zone system. However, some differences
exist between the groups in the two
systems. Thus, regardless of the
classification system being used,
equipment intended for use in a Class
I hazardous location must indicate the
groups for which it is approved, as
required by final § 1910.307(c)(2)(ii) and
(g)(5)(ii). Table 2 summarizes the
similarities and differences between the
two systems.
The other major differences concern
the allowable protection schemes and
the maximum allowable surface
temperature of equipment under each
system. The protection schemes
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acceptable for each division and zone
are listed in Table 3, and the remainder
of this paragraph discusses the
differences in maximum allowable
temperature. According to the NEC,
equipment is acceptable for a hazardous
location only if its surface temperatures
will not approach the ignition
temperature, or more specifically the
autoignition temperature, of the
particular gases and vapors that might
be present in that location. There are 14
temperature limits, and corresponding
identification codes, under the division
system. Each limit specifies the
maximum surface temperature for
equipment labeled with the matching
code. There are six such temperature
limits and corresponding identification
codes under the zone system. The six
zone system limits correspond directly
to 6 of the 14 division system
temperature limits. However, as shown
in Table 2, the remaining eight division
temperature limits have values
intermediate to the six zone system
temperature limits. For example, the
division system has 4 intermediate
temperature limits, 215 °C, 230 °C, 260
°C, and 280 °C (T2D, T2C, T2B, and
T2A, respectively), between the zone
system’s temperature limits of 200 °C
(T3) and 300 °C (T2). Equipment
approved for one of these intermediate
values may be used under the zone
system only for the higher (in
temperature) of the two closest zone
system values. For example, equipment
marked T2A under the division system,
which has a maximum surface
temperature of 280 °C, could only be
used in locations where the ignition
temperature of the substance is greater
than or equal to the T2 value, which is
300 °C. In essence, T2A equipment
becomes derated to T2 equipment when
it is installed using the zone
classification system. It could not be
used in zone-classified locations where
the ignition temperature of the
substance is less than or equal to the T3
value, which is 200 °C, because the
equipment could become hot enough to
cause ignition.
More details on the differences in gas
groups. In the 1999 NEC, the definitions
for each of the division system gas and
vapor groups, except Group A,34 were
changed to make them comparable to
the definitions of the zone system
groups. A gas or vapor is classified in
the division system’s Group B, C, or D
or the zone systems Group IIC, IIB, or
IIA based on the gas’s or vapor’s
maximum experimental safe gap
34 Acetylene is the only Group A gas under the
division system.
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7167
(MESG) 35 or its minimum igniting
current ratio (MIC ratio).36 These values
are established under standard
experimental conditions for each gas
and vapor.
The 1999 NEC indicates two factors
that may affect MESG and MIC values:
(1) Lower ambient temperatures (lower
than minus 25 °C or minus 13 °F), and
(2) oxygen enriched atmospheres. The
1999 NEC Handbook states that the
latter factor can drastically change the
explosion characteristics of materials.
Such an atmosphere lowers the
minimum ignition energy, increases the
explosion pressure, and can reduce the
maximum experimental safe gap. These
factors would make it unsafe to use
otherwise approved ‘‘intrinsically safe’’
and ‘‘explosion-proof’’ equipment,
unless the equipment has been tested
for the specific conditions involved.
Employers must ensure that the
equipment approval is valid for the
actual conditions present where the
equipment is installed. This is required
generally for all electric equipment.
However, it is essential in hazardous
locations because of the dire
consequences that may result.
Rationale for adopting the zone
system requirements. As stated earlier,
the zone system has been accepted in
many countries. Such international
acceptance has meant that U.S.
manufacturers of electric equipment
suitable for installation in hazardous
locations have had to ensure that their
equipment met the zone system
requirements if they wished to sell such
equipment in zone-system countries in
addition to meeting the U.S. division
system requirements. Also, U.S.
employers that had hazardous locations
in their workplaces have sought to use
equipment approved for use only in
zone-classified locations in this country.
This, in turn, led NFPA to incorporate
the zone system in the NEC starting in
the 1996 edition.
OSHA has determined that employees
can be protected from the hazards of
explosion in Class I hazardous locations
by the installation of electric equipment
following the latest NEC requirements
for the zone classification system
(Article 505 of the 2002 NEC).
Therefore, the Agency is incorporating
35 The MESG is the maximum clearance between
two parallel metal surfaces that has been found,
under specified test conditions, to prevent an
explosion in a test chamber from being propagated
to a secondary chamber containing the same gas or
vapor at the same concentration.
36 The MIC ratio is the ratio of the minimum
current required from an inductive spark discharge
to ignite the most easily ignitable mixture of a gas
or vapor, divided by the minimum current required
from an inductive spark discharge to ignite methane
under the same test conditions.
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the zone system in this revision of the
electrical installation requirements in
Subpart S. Under the final standard,
employers are able to comply with
either the zone classification system or
the division system for Class 1
hazardous locations.
New § 1910.307(g) and related
definitions. In the final rule, OSHA is
adding a new paragraph (g) to final
§ 1910.307 that covers the zone
classification system. This new
paragraph addresses the following
topics related to the zone classification
system: scope; location and general
requirements; protection techniques;
special precaution; and listing and
marking. A brief description of the
contents of each paragraph follows.
Paragraph (g)(1) permits employers to
use the zone classification system as an
alternative to the division classification
system. As explained in paragraph
(a)(4), the requirements in final
§ 1910.307 that are specific to
installations built under the division
classification do not apply to
installations built under the zone
classification system. Thus, paragraph
(c), electrical installations; paragraph
(d), conduits; paragraph (e), equipment
in Division 2 locations; and paragraph
(f), protection techniques do not apply
to installations built under the zone
system. Paragraph (g) contains
counterparts to each of these
requirements.
Paragraphs (g)(2)(i) and (g)(2)(ii)
describe how hazardous locations are
classified under the zone system. The
employer must consider each individual
room, section, or area separately and
must designate locations according to
the specific properties of the flammable
gases, liquids, or vapors that might be
present. The same requirements apply
to the division system. (See final
§ 1910.307(a).)
Paragraphs (g)(2)(iii) and (g)(2)(iv)
require that conduit threads be of
certain types and that connections be
made wrench tight. These provisions
ensure that there is no arcing across
conduit connections in the event that
they have to carry fault current.
Paragraph (d) contains similar
requirements for division system
installations.
Paragraph (g)(3) of final § 1910.307
presents the protection techniques that
are acceptable in zone-classified
hazardous locations. Electric equipment
in these locations must incorporate at
least one of these protection techniques,
and the equipment must be approved
for the specific hazardous location. The
protection techniques listed in final
§ 1910.307(g)(3) have been taken
directly from NFPA 70E–2000.
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OSHA received two comments on this
proposed provision (Exs. 4–11, 4–19).
These comments recommended that
OSHA modify proposed paragraph (g)(3)
to include Exception 4 to Section
505.20(C) of the 2002 NEC, which states:
‘‘In Class I, Zone 2 locations, the
installation of open or nonexplosionproof or nonflame-proof enclosed
motors, such as squirrel-cage induction
motors without brushes, switching
mechanisms, or similar arc-producing
devices that are not identified for use in
a Class I, Zone 2 location shall be
permitted.’’ They argued that the 2002
NEC does not require these types of
motors to use one of the listed
protection types.
OSHA disagrees with these
comments. The exception to which
these commenters pointed is to a
requirement that equipment in Class I,
Zone 2 locations be specifically listed
and marked as suitable for the location.
(See 2002 NEC Section 505.20(C).) Final
§ 1910.307(g)(3), however, is based on
1999 NEC Section 505–4, which
corresponds to 2002 NEC Section 505.8.
The types of motors mentioned by the
commenters fall under protection
technique ‘‘n’’ (known as ‘‘type of
protection’’). This protection technique
is defined in Section 505.2 of the 2002
NEC as ‘‘Type of protection where
electrical equipment, in normal
operation, is not capable of igniting a
surrounding explosive gas atmosphere
and a fault capable of causing ignition
is not likely to occur.’’ A nonexplosionproof motor without arc producing
devices must also have a surface
temperature under normal operating
conditions that will be lower than the
ignition temperature of the gas or vapor
involved to be safe in a Class I, Zone 2
location. By definition, these are
locations that are subject, albeit
infrequently, to the introduction of
hazardous quantities of flammable gases
or vapors. If the surface temperature of
the motor is too high, an explosion
could result in those unusual but
foreseeable situations involving
hazardous accumulations of flammable
gases or vapors. Thus, OSHA concludes
that motors addressed by the NEC
exception must still meet the criteria
imposed by protection technique ‘‘n.’’
On the other hand, it appears that
such motors are acceptable under the
2002 NEC even though they are not
marked with any protection
technique.37 Proposed § 1910.307(g)(5)
would have required all equipment
installed under the zone classification
system to be marked either with an
37 The marking requirement is contained in
Section 505.9(C) of the 2002 NEC.
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acceptable class and division marking or
with relevant class and zone markings.
Based on the 2002 NEC requirements for
installing and marking electric
equipment in installations made under
the zone classification system, OSHA
has determined that it is unnecessary for
certain types of equipment to be marked
as required by final § 1910.307(g)(5).
Therefore, in paragraph (g)(5)(ii)(C), the
Agency has added an exception to final
paragraph (g)(5) for electric equipment
that the employer demonstrates will
provide protection from the hazards
arising from the flammability for the gas
or vapor and zone of location involved
and will be recognized by employees as
providing such protection. Employers
may point to the NEC as evidence that
the equipment is safe.
Paragraph (g)(4) of final § 1910.307
sets special precautions that must be
taken with respect to hazardous
locations classified under the zone
system. First, the classification of areas
and the selection of equipment and
wiring must be under the supervision of
a qualified registered professional
engineer. This provision is contained in
NFPA 70E–2000 and in the 1999 NEC.
Because the zone system has been
permitted in the U.S. only since 1997,38
employers and installers in this country
have had relatively little experience
with installations made using the zone
classification system. The technical
committees that developed NFPA 70E
and the NEC have determined that, for
the zone system, it is essential for
competent persons to classify the
hazardous locations and select
equipment for those locations. OSHA
agrees with the consensus
determination by these committees,
which are composed of members (such
as NRTLs, electric equipment
manufacturers, electrical contractors,
and affected employee organizations)
with expertise in electrical safety in
hazardous locations.
Some commenters objected to the
requirement that the classification of
areas and selection of equipment and
wiring methods be under the
supervision of a qualified registered
professional engineer (Exs. 3–5, 3–8, 4–
16). ASSE argued that qualified
electricians and safety professionals
should be permitted to classify areas
38 As noted earlier, the zone system was first
incorporated into the NEC in the 1996 edition. This
edition was adopted by various governmental
jurisdictions beginning in 1997. Installations made
using the zone system were not permitted by these
jurisdictions before then. In addition, the existing
OSHA standard does not permit classifying
hazardous locations under the zone system, and
employers have not been certain that installations
made using the zone classification systems would
be acceptable to OSHA.
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and select equipment and wiring
methods for installations made under
the zone classification system (Ex. 3–5).
They further stated that not all
professional engineers possess the
electrical background to qualify for
these tasks. Dow Chemical Company
urged the Agency to permit any
qualified person to classify areas and
select equipment for zone-classified
locations. They pointed to the action the
NFPA took in adopting new Article 506
for the next edition of the NEC (the 2005
NEC). Dow stated that this new article
contains § 506.6, which reads as
follows:
Classification of areas, engineering and
design, selection of equipment and wiring
methods, installation, and inspection shall be
performed by qualified persons [Ex. 3–8].
Thus, Dow argues that NFPA has
endorsed using qualified persons not
just qualified registered professional
engineers to make these determinations.
OSHA does not agree with the
rationale put forth by ASSE and Dow.
The NEC design requirements for
installations made under the zone
classification system are general,
performance-oriented provisions that
demand sound engineering judgment on
the part of persons responsible for
designing the installation. Paragraph
(g)(4) of final § 1910.307 requires the
services of a qualified registered
professional engineer to ensure that the
person primarily responsible for the
design of the installation is particularly
suited to the task. A registered
professional engineer who does not
have an understanding of the
construction and operation of the
equipment and the hazards involved in
zone-classified locations would not
meet the criteria spelled out in final
§ 1910.307(g)(4) and in the definition of
‘‘qualified person.’’ 39 The NEC
requirements for installations made
under the division classification system,
on the other hand, are far more detailed
and are more specification oriented.
Because the division system has been in
existence in this country for so long,
because electricians and safety
professionals have had decades to
become familiar with it, and because (as
noted earlier) many consensus
standards specifically delineate the
boundaries of locations classified under
the division system, it is much easier for
an electrician or a safety professional
with a strong electrical background to
properly classify a hazardous location
under the division classification system.
Furthermore, because the NEC divisionsystem requirements are so detailed, it
is easy for an electrician or a safety
professional to select equipment
appropriate for such a location. It is
considerably more difficult to perform
those same duties under the zone
classification system. It should be noted
that the 2005 edition of the NEC was not
available while the rulemaking record
was open. However, the new article in
the 2005 NEC cited by Dow does not
apply to Class I locations, which are
locations made hazardous because of
the presence of flammable gases or
vapors, but to Class II and III
locations,40 which are locations made
hazardous because of the presence of
combustible dust, fibers, and flyings.
Class II and III locations are not as
hazardous as Class I locations and do
not warrant the same degree of caution.
For these reasons, OSHA is carrying
§ 1910.307(g)(4) into the final rule
unchanged.
Paragraph (g)(4) also indicates when it
is safe to have locations classified using
the division system on the same
premises as locations classified under
the zone system and vice versa. These
7169
provisions are also taken from NFPA
70E–2000.
Several commenters pointed out an
error in a metric conversion in the note
to proposed § 1910.307(g)(4) (Exs. 4–13,
4–15, 4–18, 4–21). The proposed note
listed ¥13 °F as the English unit
equivalent to ¥20 °C. The correct
English value is ¥4 °F. The Agency has
made this correction in the final rule.
Paragraph (g)(5) of final § 1910.307
contains requirements for marking
equipment that is approved for
hazardous locations classified under the
zone system. These provisions are
comparable to the corresponding
marking requirements under the
division system, but reflect the need to
provide information necessary for safely
installing equipment in a zone-classified
location. As noted earlier, paragraph
(g)(5)(ii)(C) contains an exception for
equipment that the employer
demonstrates will provide protection
from the hazards arising from the
flammability of the vapors, liquids, or
gasses involved and that will be
recognized as such by employees.
Equivalence of systems and permitted
protection techniques. Table 2 shows
the general equivalence between the two
classification systems. It should be
noted, however, that a given area
classified under one system is not
permitted to overlap an area classified
under the other system. For example,
although Division 2 and Zone 2 are
basically equivalent classifications,
under the final standard a Zone 2
location is permitted to touch a Division
2 location, but the two locations are not
permitted to overlap. This ensures that
equipment installed and maintenance
performed in these locations are
appropriate for the conditions in each
location.41
TABLE 2.—EQUIVALENCE OF HAZARDOUS (CLASSIFIED) LOCATION SYSTEMS, CLASS I LOCATIONS ONLY 1 2
Category
Division system
Locations ...........................................................
Division 1 ..........................................................
Division 2 ..........................................................
A, B ...................................................................
Zone 0, Zone 1.
Zone 2.
IIC (not fully equivalent to Groups A and B).
C .......................................................................
D .......................................................................
T1 (≤450 °C) .....................................................
T2 (≤300 °C) .....................................................
T2A, T2B, T2C, T2D (≤280, ≤260, ≤230, ≤215
°C).
T3 (≤200 °C) .....................................................
T3A, T3B, T3C (≤180, ≤165, ≤160 °C) ............
IIB (not fully equivalent to Group C).
IIA (not fully equivalent to Group D).
T1 (≤450 °C).
T2 (≤300 °C).
T2 (effectively).3
Gas Groups (see Table 3 since systems are
not fully equivalent).
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Temperature Codes ...........................................
39 The definition of ‘‘qualified person’’ in final
§ 1910.399 reads as follows: ‘‘One who has received
training in and has demonstrated skills and
knowledge in the construction and operation of the
electric equipment and installations and the
hazards involved.’’
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Zone system
40 Under the zone classification system, these
locations are categorized simply as Zone 20, 21, and
22 locations, with no reference to the class of the
location.
41 Division 2 and Zone 2 are basically equivalent
classifications, but there are some differences in
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T3 (≤200 °C).
T3 (effectively).3
what types of equipment are acceptable in each of
those locations. See, for example, the earlier
discussion on maximum allowable surface
temperatures.
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TABLE 2.—EQUIVALENCE OF HAZARDOUS (CLASSIFIED) LOCATION SYSTEMS, CLASS I LOCATIONS ONLY 1 2—Continued
Category
Division system
Zone system
T4 (≤135 °C) .....................................................
T4A (≤120 °C) ..................................................
T5 (≤100 °C) .....................................................
T6 (≤85 °C) .......................................................
T4
T4
T5
T6
(≤135 °C).
(effectively).3
(≤100 °C).
(≤85 °C).
Notes to Table 2:
1 Use of the equivalence shown in the table above must be done only as permitted by § 1910.307.
2 The zone classification system described in this preamble does not cover Class II or Class III locations.
3 See the discussion of maximum allowable surface temperatures earlier in the preamble.
Table 3 describes which protection
techniques may be used in which
classified locations.
TABLE 3.—PERMITTED PROTECTION TECHNIQUES (DESIGN CRITERIA) IN CLASS I LOCATIONS
Zone 0:
—intrinsically safe ‘‘ia’’.
—Class I, Division 1 intrinsically safe.
Zone 1:
—flameproof ‘‘d’’.
—purged and pressurized.
—intrinsically safe ‘‘ib’’.
—oil immersion ‘‘o’’.
—increased safety ‘‘e’’.
—encapsulation ‘‘m’’.
—powder filling ‘‘q’’.
—any Class I, Division 1 method.
—any Class I, Zone 0 method.
Division 2:
—purged and pressurized (Type Z).
—intrinsically safe.
—nonincendive.
—oil immersion.
—hermetically sealed.
—any Class I, Zone 0 or 1 method.
—any Class I, Zone 0, Zone 1, or Zone 2 method.
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Division 1:
—explosion-proof.
—purged and pressurized (Type X or Y).
—intrinsically safe.
Zone 2:
—non-sparking ‘‘nA’’.
—protected sparking ‘‘nC’’.
—restricted breathing ‘‘nR’’.
—any Class I, Division 1 or 2 method.
—any Class I, Zone 0 or 1 method.
Listing and labeling by NRTLs.
Paragraph (a) of final § 1910.303
continues the existing requirement that
all electric equipment be approved.
While OSHA believes that approval is
necessary for all electric equipment, the
need for third-party approval of electric
equipment in hazardous locations is
particularly crucial. The techniques for
ensuring safety in hazardous locations
require careful manufacturing and
testing of products because tolerances
are tight and the margin for error is slim.
Thus, OSHA’s general industry
electrical installation standard has
always called for equipment approval,
which generally requires listing or
labeling by a nationally recognized
testing laboratory (NRTL) of equipment
installed in hazardous locations.42
Under 29 CFR 1910.7, OSHA recognizes
testing organizations that are capable of
performing third-party testing for safety
and designates them as NRTLs.
Employers may use products listed by
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NRTLs to meet OSHA standards that
require testing and certification. NRTLs
test and certify equipment to
demonstrate conformance to appropriate
test standards. Many of these test
standards cover equipment used in
hazardous locations.
42 Equipment that is of a type that no nationally
recognized testing laboratory accepts as being safe
can achieve approval through acceptance by a
Federal, State, or local authority having jurisdiction
over the safety of electrical installations. Custommade equipment can gain approval through testing
by the equipment manufacturer. However, these
two modes of approval are rare for equipment
installed in hazardous locations. Federal, State, and
local authorities generally look to NRTLs for
equipment approval, and this is even more true for
equipment installed in hazardous locations. This
type of equipment must be tested to ensure that it
is safe, and these authorities generally do not have
the capability to do electrical testing. Custom-made
equipment, by its nature, is very rare.
Existing § 1910.307(b) also recognizes equipment
that is ‘‘safe for the hazardous (classified) location.’’
This provision permits equipment that is approved
for installation in nonhazardous locations if the
employer demonstrates that the equipment will
provide protection from the hazards arising from
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OSHA’s existing requirements for
hazardous locations in Subpart S only
address locations classified under the
division system, and NRTLs perform
testing based on that system. However,
test standards currently used by NRTLs
to test equipment in hazardous locations
classified by division are not
automatically appropriate for testing
such equipment for use under the zone
system. These current test standards are
based on protective techniques used for
equipment designed for use under the
division system and do not contain
the combustibility and flammability of vapors,
liquids, gases, dusts, or fibers. This condition exists
only in limited circumstances as demonstrated by
the 2002 NEC, which permits only certain types of
general-purpose equipment in hazardous locations
and then only under limited conditions. For
example, Section 501.8(B) of the 2002 NEC permits
nonexplosionproof enclosed motors in Class I,
Division 2 locations if they have no brushes,
switching mechanisms, or similar arc-producing
devices and if exposed motor surfaces do not
exceed 80 percent of the ignition temperature of the
gas or vapor involved.
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criteria for protective techniques used in
the zone system. Electric equipment that
has been approved by an NRTL for use
in division-classified hazardous
locations may be capable of igniting
flammable gases or vapors when used
inappropriately in zone-classified
locations. Such hazardous equipment
can cause a catastrophic explosion and
the deaths of and injuries to many
employees. In recognizing laboratories
under § 1910.7 to test products designed
for installation in zone-classified
locations, OSHA will ensure that the
proper test standards are used and look
closely at the capability of the
laboratory to perform testing under
those standards.
Effects and changes to other Part 1910
standards (§§ 1910.103, 1910.106,
1910.107, 1910.110, 1910.178, and
1910.253). A number of other OSHA
standards under 29 CFR Part 1910
contain references to or requirements
related to § 1910.307. Some of these
standards refer only to hazardous
locations classified under the division
system. The standards particularly
affected are as follows:
§ 1910.103(b)(3)(ii)(e) and (b)(3)(iii)(e),
(c)(1)(ix)(a), and (c)(1)(ix)(b);
§ 1910.106(d)(4)(iii), (e)(7)(i)(b),
(e)(7)(i)(c), (e)(7)(i)(d), (g)(1)(i)(g),
(g)(4)(iii)(a), (h)(7)(iii)(b), and
(h)(7)(iii)(c);
§ 1910.107(c)(6), (c)(8), (j)(4)(iv);
§ 1910.110(b)(17)(v);
§ 1910.178(c)(2)(iv) and (q)(2); and
§ 1910.253(f)(4)(iv)(B) and (f)(6)(v).
OSHA is not modifying any of these
standards in this rulemaking. Several of
these requirements call for designating
particular locations as Class I, Division
1 or Division 2 locations, and OSHA
believes that revising them would not be
straightforward and would be too
complicated to do in this rulemaking.
For example, § 1910.103(c)(1)(ix)(a)
requires electric wiring and equipment
‘‘located within 3 feet of a point where
connections are regularly made and
disconnected, shall be in accordance
with Subpart S of this Part, for Class I,
Group B, Division 1 locations.’’ Under
the zone system, this location would
likely be partly a Zone 0 location and
partly a Zone 1 location. Thus, this
requirement cannot be revised by a
straightforward substitution of ‘‘Zone’’
for ‘‘Division.’’ Similar problems exist
in revising the other requirements.
OSHA will make a case-by-case
determination of whether a particular
installation under the zone
classification system meets the criteria
for a de minimis violation based on: (1)
Evidence the employer provides to
show that the installation is as safe as
it would be if it complied with Subpart
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S requirements for installations made
under the division system and (2) the
extent to which the employer’s
designation of Class I, Zone 0, 1, and 2
locations is consistent with sound
engineering practices, as evidenced by
national consensus and industry
standards.
O. Remote Control, Signaling, PowerLimited, and Fire Alarm Circuits
Proposed § 1910.308(c) addressed
Class 1, 2, and 3 remote control,
signaling, and power-limited circuits.
The American Petroleum Institute (API)
and Dow Chemical Company noted that
Section 725.55 of the 2002 NEC
specifically permits many types of
installations that are not listed in
OSHA’s proposal (Exs. 3–8, 4–11). They
recommended that the OSHA standard
also list permitted uses for these types
of circuits for consistency with the NEC.
The provision in the 2002 NEC to
which API and Dow referred (Section
725.55) does not actually list permitted
uses. Rather, this provision contains
requirements for separating different
classes of circuits, with the method of
separation differing in some respect for
the various types of installations.43 For
example, Section 725.55(B) states,
‘‘Class 2 and Class 3 circuits shall be
permitted to be installed together with
Class 1, non-power-limited fire alarm
and medium power network-powered
broadband communications circuits
where they are separated by a barrier
[emphasis added].’’
Proposed § 1910.308(c), which was
nearly identical to Section 6.3.1.3.1.1 of
NFPA 70E–2000, read as follows:
Cables and conductors of Class 2 and Class
3 circuits may not be placed in any cable,
cable tray, compartment, enclosure, manhole,
outlet box, device box, raceway, or similar
fitting with conductors of electric light,
power, Class 1, nonpowerlimited fire alarm
circuits, and medium power networkpowered broadband communications cables.
This provision in the proposal and the
corresponding one in NFPA 70E were
taken from 1999 NEC Section 725–
54(a)(1), which contains the same basic
requirement, but which also contains
six exceptions to this general rule. All
the exceptions permit cables and
conductors of Class 2 and Class 3
circuits to be placed in one of the listed
enclosures with a higher powered
circuit as long as an extra barrier of one
form or another is installed to separate
the two different classes of circuits.
Consequently, OSHA agrees with the
43 The
title of § 725.55 of the 2002 NEC is
‘‘Separation from Electric Light, Power, Class 1,
Non-Power-Limited Fire Alarm Circuit Conductors,
and Medium Power Network-Powered Broadband
Communications Cables.’’
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7171
commenters that the proposal could
have unnecessarily restricted the
installation of Class 2 and Class 3
circuits. On the other hand, adopting
the specific language in the NEC (either
the 1999 edition or the 2002 edition,
which converted the exception into
separate rules) would make the OSHA
standard too detailed and specification
oriented. To address API’s and Dow’s
concerns, OSHA has decided to
incorporate the exceptions in 1999 NEC
Section 725–54(a)(1) in performance
terms. Final § 1910.308(c)(3) thus reads
as follows:
Cables and conductors of Class 2 and Class
3 circuits may not be placed in any cable,
cable tray, compartment, enclosure, manhole,
outlet box, device box, raceway, or similar
fitting with conductors of electric light,
power, Class 1, nonpower-limited fire alarm
circuits, and medium power networkpowered broadband communications cables
unless a barrier or other equivalent form of
protection against contact is employed.
[Emphasis added.]
Employers can look to the NEC to
help determine acceptable methods of
separating Class 2 and Class 3 circuits
from electric light, power, Class 1, and
nonpower-limited fire alarm circuit
conductors and from medium power
network-powered broadband
communications cables.
OSHA received a similar comment on
proposed § 1910.308(d)(3)
recommending that the provision
mention all the permitted uses for fire
alarm circuits listed in 2002 NEC
Section 760.55 (Ex. 4–22). The Agency
has rejected this recommendation for
the same reasons it rejected the
recommendation concerning remote
control, signaling, and power-limited
circuits.
Dow Chemical Company objected to
proposed § 1910.308(d)(3)(iii) (Exs. 3–8,
4–16). They stated their objections as
follows:
The current provision, section
1910.308(d)(4), has a 2-inch requirement for
separation of power-limited conductor
locations with an option for alternative
protections (emphasis added):
Power-limited conductor location. Where
open conductors are installed, power-limited
fire protective signaling circuits shall be
separated at least 2 inches from conductors
of any light, power, Class 1, and non-powerlimited fire protective signaling circuits
unless a special and equally protective
method of conductor separation is employed.
The proposed revision of that 2-inch
requirement does not have that option:
Power-limited fire alarm circuit conductors
shall be separated at least 50.8 mm (2 in.)
from conductors of any electric light, power,
Class 1, nonpower-limited fire alarm, or
medium power network-powered broadband
communications circuits.
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The preamble characterizes this
change as a clarification of existing
requirements (69 FR at 17792). This is
not a clarification, however, but a
limitation.
As a significant change, at a minimum
this provision should be applicable only
to installations after the effective date of
the final rule under § 1910.302(b)(4).
The proposed rule lists all of
§ 1910.308(d) as being triggered in
installations made after April 16, 1981,
per proposed § 1910.302(b)(3).
Further, this deletion of the option for
using equally protective methods is not
justified and should not be adopted.
NEC § 800.52(A)(2) provides that option
today with two exceptions. That
provision reads:
Other Applications. Communications wires
and cables shall be separated at least 50 mm
(2 in.) from conductors of any electric light,
power, Class 1, non-power-limited fire alarm,
or medium power network-powered
broadband communications circuits.
Exception No. 1: Where either (1) all of the
conductors of the electric light, power, Class
1, non-power-limited fire alarm, and medium
power network-powered broadband
communications circuits are in a raceway or
in metal-sheathed, metal-clad, nonmetallicsheathed, Type AC, or Type UF cables, or (2)
all of the conductors of communications
circuits are encased in raceway.
Exception No. 2. Where the
communications wires and cables are
permanently separated from the conductors
of electric light, power, Class 1, non-powerlimited fire alarm, and medium power
network-powered broadband
communications circuits by a continuous and
firmly fixed nonconductor, such as porcelain
tubes or flexible tubing, in addition to the
insulation on the wire. [Ex. 3–8]
Dow further noted that NFPA
provides similar exceptions to the
corresponding provision in that
standard. They concluded their
comments as follows:
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The availability of such options is
important because computer rooms, control
rooms, and communications closets may
have mixed wiring under the floor that relies
on the availability of those exceptions.
OSHA should not take away the options
present in the existing rule, particularly since
they are supported by both the NEC and
NFPA 70E. [Ex. 3–8]
OSHA agrees with Dow’s rationale.
The 2002 NEC and the 2000 and 2004
editions of NFPA 70E recognize that it
is safe to install power-limited fire
protective signaling circuits within 50.8
millimeters (2 inches) of power
conductors when there is an additional
barrier between the two sets of
conductors. Consequently, the Agency
is adding the phrase ‘‘unless a special
and equally protective method of
conductor separation is employed,’’
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from existing § 1910.308(d)(4) as
highlighted in Dow’s comments, to final
§ 1910.308(d)(3)(iii) to permit additional
means of protecting fire protective
signaling circuit conductors from
contact with conductors of other
circuits. The final rule, with the revision
emphasized, reads as follows:
Power-limited fire alarm circuit conductors
shall be separated at least 50.8 mm (2 in.)
from conductors of any electric light, power,
Class 1, nonpower-limited fire alarm, or
medium power network-powered broadband
communications circuits unless a special and
equally protective method of conductor
separation is employed.
P. Definitions
The definitions for Subpart S are
located in § 1910.399. The changes to
these definitions from the existing
standard reflect the provisions of the
2002 NEC and NFPA 70E–2000. Table 4
(located at the end of section I. P. of the
preamble) summarizes the changes to
the definitions.
OSHA is removing several definitions
from the standard. ‘‘Special
permission,’’ ‘‘permanently installed
swimming pools, wading and
therapeutic pools,’’ and ‘‘storable
swimming and wading pools’’ are
removed because these terms are not
used in final Subpart S. Lastly, the
definitions of ‘‘electric sign’’ and ‘‘may’’
are removed. The existing Subpart S
definitions of these terms are not
substantially different from the
commonly accepted dictionary
definitions. The definition of ‘‘electric
sign’’ may appear different from the
dictionary definition; however, the
information in the existing definition
adds nothing substantive within the
context of the standard. Thus, their
removal does not change the meaning of
the standard.
The final rule redefines the term
‘‘identified.’’ The existing definition of
‘‘identified’’ applies to the use of this
term in reference to a conductor or its
terminal. The final rule discontinues the
current standard’s use of the word
‘‘identified’’ in this manner. The final
rule does, however, define ‘‘identified’’
to refer to equipment suitable for a
specific purpose, function, use,
environment, or application.
OSHA is also removing the definition
of ‘‘utilization systems.44’’ This term is
only used in existing § 1910.301(a),
which describes the content of
§§ 1910.302 through 1910.308, and in
the title and introductory text of existing
44 In the proposed rule, OSHA listed the removal
of this definition in the preamble in a table listing
the summary of changes to the definitions.
However, OSHA neglected to include the removal
of this definition in the proposed regulatory text.
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§ 1910.302. Existing § 1910.301(a) reads
as follows:
Design safety standards for electrical
systems. These regulations are contained in
§§ 1910.302 through 1910.330. Sections
1910.302 through 1910.308 contain design
safety standards for electric utilization
systems. Included in this category are all
electric equipment and installations used to
provide electric power and light for
employee workplaces. Sections 1910.309
through 1910.330 are reserved for possible
future design safety standards for other
electrical systems.
The introductory text of § 1910.302
reads as follows:
Sections 1910.302 through 1910.308
contain design safety standards for electric
utilization systems.
These two provisions are intended as
introductory text providing a general
discussion of the contents of the
standard. The precise scope of
§§ 1910.302 through 1910.308 is
presented in final § 1910.302(a).
However, OSHA is concerned that some
employers and employees could
incorrectly interpret the use of the term
‘‘utilization systems’’ and its definition
as narrowing the scope of §§ 1910.303
through 1910.308. The term ‘‘utilization
system’’ in the introduction to Subpart
S is intended as a shorthand way of
referring to the systems covered by
Subpart S generally and §§ 1910.303
through 1910.308 specifically.
Removing the definition from the
standard should clarify that the
language used in the introduction to
Subpart S is not intended to alter the
scope of §§ 1910.302 through 1910.308,
as given in § 1910.302(a).
OSHA is adding 13 definitions to
§ 1910.399. (See Table 4.) These
definitions, all but one of which are
based on NFPA 70E–2000 and the 2002
NEC, will help clarify the requirements
in Subpart S. Other modifications made
to the definitions are grammatical in
nature, and no substantive change is
being made in the meaning of the terms.
A few terms warrant additional
explanation: ‘‘Identified,’’ ‘‘labeled,’’
and ‘‘listed.’’ The existing standard
requires certain electric equipment to be
‘‘approved for the purpose,’’ and current
§ 1910.399 defines this term as follows:
Approved for a specific purpose,
environment, or application described in a
particular standard requirement.
Suitability of equipment or materials for a
specific purpose, environment or application
may be determined by a nationally
recognized testing laboratory, inspection
agency or other organization concerned with
product evaluation as part of its listing and
labeling program. (See ‘‘Labeled’’ or
‘‘Listed.’’)
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In the final rule, OSHA is replacing
the word ‘‘approved’’ in the phrase
‘‘approved for the purpose,’’ with
‘‘identified.’’ The final rule’s definition
of ‘‘identified,’’ which is based on the
definition of this term in NFPA 70E–
2000,45 reads as follows:
Identified (as applied to equipment).
Approved as suitable for the specific
purpose, function, use, environment,
application, and so forth, where described in
a particular requirement.
Note to the definition of ‘‘identified:’’ Some
examples of ways to determine suitability of
equipment for a specific purpose,
environment, or application include
investigations by a nationally recognized
testing laboratory (through listing and
labeling), inspection agency, or other
organization recognized under the definition
of ‘‘acceptable.’’
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The definition of ‘‘identified’’ as it
applies to equipment is intended to be
equivalent to the existing definition of
‘‘approved for the purpose.’’ 46
In the final rule, OSHA uses the terms
‘‘listed’’ and ‘‘labeled’’ to refer to
electric equipment determined to be
safe by a nationally recognized testing
laboratory (NRTL). When equipment has
been listed and labeled, this means that
the equipment has been tested and
found safe for use by a nationally
recognized testing laboratory. The
laboratory marks the equipment with a
symbol identifying its trademark. The
equipment is then considered by OSHA
to be safe for its intended use. If the
equipment is altered or used for other
purposes, then the equipment is not
acceptable under Subpart S. The
laboratories typically require the
equipment to be marked with such
information as: The standards under
which the equipment has been tested;
the current rating in amperes; and the
frequency. OSHA evaluates and
recognizes ‘‘nationally recognized
testing laboratories’’ under § 1910.7 to
45 Except for the note to the definition, the exact
language was taken from the 2002 NEC. This
version is clearer than the definition in NFPA 70E,
but the intent is the same. OSHA has clarified the
note to indicate that acceptability of testing and
inspection agencies is given in the definition of
‘‘acceptable.’’
46 NFPA 70E–2000 uses the word ‘‘recognizable’’
in lieu of ‘‘approved’’ in the definition of
‘‘identified.’’ It also contains a fine print note
following the definition indicating that suitability
of equipment for a specific purpose, environment,
or application may be determined by a qualified
testing laboratory, inspection agency, or other
organization concerned with product evaluation.
The revised and existing OSHA standards both
require all electric equipment to be approved, and
this approval is the only mechanism for recognizing
equipment as suitable. The Agency believes that the
proposed definition of ‘‘identified’’ as applied to
equipment clarifies the intent of the standard and
is consistent with the existing standard’s provisions
that require electric equipment to be ‘‘approved for
the purpose.’’
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test equipment for safety and label or
list it. It should be noted that the final
rule would continue the existing
§ 1910.399 definitions of ‘‘labeled’’ and
‘‘listed’’ without substantive change.
The Dow Chemical Company
recommended that OSHA supplement
the proposed definition of ‘‘identified’’
with language from Section 500.8(A)(1)
of the 2002 NEC so that the definition
would read as follows:
Suitability of identified equipment for
the purpose shall be determined by any
of the following:
(1) Equipment listing or labeling;
(2) Evidence of equipment evaluation
from a qualified testing laboratory or
inspection agency concerned with
product evaluation; or
(3) Evidence acceptable to the
authority having jurisdiction, such as a
manufacturer’s self-evaluation or an
owner’s engineering judgment. [Ex. 3–8]
Dow Chemical believes that this
language would provide flexibility to
the employer when the equipment is not
approved by a nationally recognized
testing laboratory.
As noted earlier, § 1910.303(a)
requires electric equipment to be
approved, and the definitions of
‘‘approved’’ and ‘‘acceptable’’ set out
what types of equipment OSHA will
accept in enforcing Subpart S.47 Dow’s
suggestion does not clarify these
definitions. Instead, it seems to imply
equivalence between the three listed
options. In comparison, OSHA’s
existing definition of ‘‘acceptable’’
clearly indicates a preference for listing,
labeling, or other approval by a
nationally recognized testing laboratory.
At the same time, OSHA’s existing
definitions provide flexibility for
employers when equipment is of a type
that no nationally recognized testing
laboratory evaluates. OSHA believes
that the proposed definitions of
‘‘identified,’’ ‘‘approved,’’ and
‘‘acceptable’’ are clear and provide
sufficient flexibility to employers.
Therefore, the Agency is carrying them
forward into the final rule without
change.
The proposed definition of
‘‘acceptable’’ reads as follows:
An installation or equipment is acceptable
to the Assistant Secretary of Labor, and
approved within the meaning of this Subpart
S:
(1) If it is accepted, or certified, or listed,
or labeled, or otherwise determined to be safe
by a nationally recognized testing laboratory
recognized pursuant to § 1910.7; or
47 OSHA proposed no substantive changes to the
definitions of ‘‘approved’’ or ‘‘acceptable’’ or to the
requirement in existing § 1910.303(a) that electric
equipment be approved.
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(2) With respect to an installation or
equipment of a kind that no nationally
recognized testing laboratory accepts,
certifies, lists, labels, or determines to be
safe, if it is inspected or tested by another
Federal agency, or by a State, municipal, or
other local authority responsible for
enforcing occupational safety provisions of
the National Electrical Code, and found in
compliance with the provisions of the
National Electrical Code as applied in this
subpart; or
(3) With respect to custom-made
equipment or related installations that are
designed, fabricated for, and intended for use
by a particular customer, if it is determined
to be safe for its intended use by its
manufacturer on the basis of test data which
the employer keeps and makes available for
inspection to the Assistant Secretary and his
authorized representatives.
Mr. Ron Nickson, representing the
National Multi Housing Council and the
National Apartment Association,
recommended that OSHA add the
International Code Council Electrical
Code (ICCEC), which is published by
the International Code Council (ICC), to
the second alternative in the definition
of ‘‘acceptable’’ (Ex. 4–20). They believe
that OSHA should accept evaluations
made by local authorities enforcing the
ICCEC as being equivalent to those
made by authorities enforcing the NEC.
In support of their position, they stated:
The provisions in the ICCEC were
developed during the ICC code development
process to address and/or expand on issues
not covered in the NEC. The ICC codes,
including the ICCEC, are the result of more
than 90 years of code enforcement by local
building and fire officials. The ICCEC
responds to issues that have come up during
the inspection and approval process or have
been brought to the attention of the ICC by
participants in the ICC code development
process. They have been reviewed by ICC
Code development committees and voted
into the code by the building and fire official
members of ICC. They form an important part
of the electrical installation and inspection
process to insure that electrical work is
installed in a safe manner to limit the
possibility of injury to workers and others
involved in the construction process. [Ex. 4–
20]
The commenter acknowledged that
there are differences between the NEC
and the ICCEC. However, there is little
information in Mr. Nickson’s
submission or elsewhere in the
rulemaking record that would enable
OSHA to judge whether an evaluation of
an electrical installation made under the
ICCEC would be equivalent to one made
under the NEC. In addition, Mr. Nickson
does not present any evidence of how
many jurisdictions, if any at all, enforce
the ICCEC. Consequently, the Agency
has decided against adding the
International Code Council Electrical
Code to the definition of ‘‘acceptable.’’
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However, if in enforcing Subpart S the
Agency determines that the underlying
electrical standard, such as the ICCEC,
being used by a particular local
authority is based on the NEC, then
OSHA will consider accepting that
authority’s determinations of electrical
installation safety under the second
alternative given in the definition of
‘‘acceptable.’’
OSHA received several comments
suggesting the addition of a definition of
‘‘fountain’’ to clarify the use of this
word in proposed § 1910.306(j)(5) (Exs.
4–13, 4–15, 4–18, 4–21). Typifying these
comments, Mr. Michael Kovacic argued
that the term ‘‘fountains’’ has been the
source of considerable confusion and
misinterpretation for many years. He
stated that, although some apply the
requirements on fountains in existing
§ 1910.306(j)(5) to drinking fountains
and water coolers, the NEC does not
intend to apply the requirements on
fountains to drinking fountains. To
support his assertion, he pointed to
2002 NEC Section 680.2, which states
that the definition of ‘‘fountains’’ does
not include drinking fountains. The
commenters recommend that OSHA
either add the NEC definition of
‘‘fountains’’ to § 1910.399 or otherwise
clarify the application of
§ 1910.306(j)(5).
OSHA agrees with these commenters
and has included the 2002 NEC
definition of ‘‘fountains’’ in final
§ 1910.399.
The Agency has also retained the
proposed definitions of ‘‘permanently
installed swimming pools, wading and
therapeutic pools’’ and ‘‘storable
swimming or wading pool.’’ The
preamble indicated that the definitions
of these terms were to be removed
because the terms were not used in the
proposed standard. However, the
proposal did include definitions of
these terms in the regulatory text. The
introductory text to final § 1910.306(j)
reads, in part, as follows:
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This paragraph applies to electric wiring
for and equipment in or adjacent to all
swimming, wading, therapeutic, and
decorative pools and fountains; hydromassage bathtubs, whether permanently
installed or storable; and metallic auxiliary
equipment, such as pumps, filters, and
similar equipment. [Emphasis added.]
OSHA believes that defining the terms
‘‘permanently installed swimming
pools, wading and therapeutic pools’’
and ‘‘storable swimming or wading
pool’’ will clarify the intent of final
§ 1910.306(j). Even though the terms are
not used precisely in the form used in
the definitions, it is clear from the
regulatory text that those two terms are
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what OSHA intends by the language in
final § 1910.306(j).
Proposed § 1910.308(c)(1) contained
requirements governing the marking and
limitations on power of Class 1, 2, and
3 remote control, signaling, and powerlimited circuits. Some commenters
recommended clarifying the standard by
moving those provisions to § 1910.399
or by including a cross-reference to
§ 1910.308(c)(1) within the definition
section.
Paragraph (c)(1) of final § 1910.308
sets mandatory limits on the power
output for remote control, signaling, and
power-limited circuits and sets
requirements for marking the source of
power for these circuits. These
provisions are requirements, not
definitions. Consequently, the Agency
does not believe that it is appropriate to
move them to or refer to them in the
definition section.
Some commenters identified
definitions in the proposed rule that
were inconsistent with the definitions
in the NFPA 70E–2004 (Exs. 4–11, 4–
19). They identified as examples:
‘‘Armored cable’’ and ‘‘live parts.’’ 48
The commenters recommended that the
definitions in § 1910.399 be consistent
with NFPA 70E and the NEC.
In comparing the proposed definition
of ‘‘live parts’’ with the one in the 2002
NEC (on which NFPA 70E–2004 is
based), OSHA has found that the
definition in its proposal is only slightly
different from that of NFPA.49 The
intent of OSHA’s definition and the
NEC definition is identical. To promote
consistency with the NEC and NFPA
70E, the Agency has decided to adopt
the 2002 NEC language for this
definition in the final OSHA rule.
The definition of ‘‘armored (Type AC)
cable’’ in the proposal is identical to the
one in the 2002 NEC, though OSHA’s
proposed definition is worded as a
complete sentence. The Agency has
reworded the definition in the final rule
(along with similarly worded
definitions 50) so that the format
48 These commenters also identified the
definition of ‘‘qualified person’’ as being
inconsistent with the NEC definition. This
comment is addressed later in this section of the
preamble.
49 The NEC definition of ‘‘live parts’’ is
‘‘energized conductive componenets.’’ OSHA’s
proposed definition was ‘‘[E]lectric conductors,
buses, terminals, or components that are
energized.’’ Since the word ‘‘components’’ includes
conductors, buses, and terminals, there is no
substantive difference between the two definitions.
50 The following definitions were similarly
worded in the proposed rule: ‘‘Medium voltage
cable,’’ ‘‘metal-clad cable,’’ ‘‘mineral-insulated
metal-sheathed cable,’’ ‘‘nonmetallic-sheathed
cable,’’ ‘‘power and control tray cable,’’ ‘‘powerlimited tray cable,’’ ‘‘service-entrance cable,’’
‘‘shielded nonmetallic-sheathed cable,’’ and
‘‘wireways.’’
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matches the other definitions in the
final rule and the NEC.
In addition, the Agency has identified
two additional definitions that could be
clarified with the use of the
corresponding 2002 NEC definitions:
‘‘Health care facilities’’ and ‘‘mineralinsulated, metal sheathed cable.’’
The existing and proposed definitions
of ‘‘health care facilities’’ read as
follows:
Buildings or portions of buildings and
mobile homes that contain, but are not
limited to, hospitals, nursing homes,
extended care facilities, clinics, and medical
and dental offices, whether fixed or mobile.
This is not a true definition. Rather,
it provides examples of health care
facilities. The 2002 NEC definition of
this term, in § 517.2, reads as follows:
Buildings or portions of buildings in which
medical, dental, psychiatric, nursing,
obstetrical, or surgical care are provided.
Health care facilities include, but are not
limited to, hospitals, nursing homes, limited
care facilities, clinics, medical and dental
offices, and ambulatory care centers, whether
permanent or moveable.
OSHA believes that this language will
clarify how that term is used and has
adopted the NEC definition in the final
rule.
The proposed definition of ‘‘mineralinsulated, metal sheathed cable’’ stated
that this was a type of cable with a
‘‘continuous copper sheath.’’ The 2002
NEC states that the sheath may be of
alloy steel in addition to copper. For
consistency with the 2002 NEC, OSHA
has revised the term ‘‘continuous
copper sheath’’ from the definition in
the proposal to ‘‘continuous copper or
alloy steel sheath’’ in the final rule. This
will ensure that the OSHA standard
recognizes all the different types of
approved mineral-insulated, metal
sheathed cables currently available.
The proposed definition of ‘‘qualified
person’’ read as follows:
A person who is familiar with the
construction and operation of the equipment
and the hazards involved. [Notes omitted.]
OSHA received several comments on
this definition (Exs. 4–11, 4–13, 4–15,
4–18, 4–19, 4–21). These commenters
recommended that OSHA use the
corresponding definition from the 2002
NEC, which reads:
One who has the skills and knowledge
related to the construction and operation of
the electrical equipment and installations
and has received safety training on the
hazards involved.
Some of these commenters asserted
that there is confusion in the electrical
safety industry over the use of this term
(Exs. 4–13, 4–15, 4–18, 4–21). They also
recommended including a note
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regarding the type of training needed
before an employee could meet the
definition.
Paragraph (b)(3) of existing § 1910.332
set specific training requirements that
an employee must have to be considered
a ‘‘qualified person.’’ In fact, the first
note to the proposed definition of
‘‘qualified person’’ pointed to that
training requirement. Although the
suggested definition is consistent with
the training provisions, it does not
demand that the person have the
knowledge and skills related to the
hazards posed by electrical installations
that are to be imparted by the training.
To capture the commenters’ intent and
retain the proposed definition’s
emphasis on acquired knowledge, the
7175
Agency is adopting the following
definition of ‘‘qualified person:’’
One who has received training in and has
demonstrated skills and knowledge in the
construction and operation of electric
equipment and installations and the hazards
involved.
The final rule also carries forward,
unchanged, the two notes to the
proposed definition.
TABLE 4.—SUMMARY OF CHANGES TO THE DEFINITIONS
Old definition
New definition
Rationale
Barrier ............................................
Bathroom .......................................
Class I, Zone 0 ..............................
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000.
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000.
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000 to
support the new section on Zone Classification in § 1910.307.
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000 to
support the new section on Zone Classification in § 1910.307.
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000 to
support the new section on Zone Classification in § 1910.307.
OSHA is adding this definition to § 1910.399 from § 1926.32. See discussion earlier in the preamble.
No substantive change. See the detailed explanation earlier in this
section of the preamble.
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000.
OSHA is adding this definition to § 1910.399 from NEC–2002. See
the detailed explanation earlier in this section of the preamble.
OSHA is removing the old definition and adding the new definition to
§ 1910.399 from NEC–2002. See the detailed explanation earlier in
this section of the preamble.
This term is used in a different manner in the proposed revision. The
new use and definition are taken from NFPA 70E–2000. See the
detailed explanation earlier in this section of the preamble.
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000.
OSHA is adding this definition to § 1910.399 from NEC–2002.
No substantive change. The definition adds nothing to the dictionary
definition of this term.
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000.
OSHA is removing the old definition and adding the new definition to
§ 1910.399 from NEC–2002. See the detailed explanation earlier in
this section of the preamble.
OSHA is using this term in the standard in place of ‘‘major replacement, modification, repair, or rehabilitation,’’ which is used in the
existing standard to delineate when an electrical installation must
meet new requirements in the standard. See the explanation of the
definition and related changes under the summary and explanation
of the grandfather clause earlier in this preamble.
OSHA is revising this definition. (See the summary and explanation
of the definition of ‘‘qualified person,’’ earlier in this section of the
preamble.)
OSHA is adding this definition to § 1910.399 from NFPA 70E–2000.
This term is not used in Subpart S.
This definition is being removed. See the detailed explanation earlier
in this section of the preamble.
Class I, Zone 1 ..............................
Class I, Zone 2 ..............................
Competent person .........................
Electric sign .....................................
[Removed] .....................................
Energized .......................................
Fountain .........................................
Health care facilities ........................
Health care facilities ......................
Identified ..........................................
Identified ........................................
May ..................................................
Insulated ........................................
Live parts .......................................
[Removed] .....................................
Nonmetallic-sheathed cable ............
Motor Control Center .....................
Nonmetallic-sheathed cable ..........
Overhaul ........................................
Qualified person ..............................
Qualified person ............................
Special permission ..........................
Utilization system ............................
Service point ..................................
[Removed] .....................................
[Removed] .....................................
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Q. Appendices
Appendices B and C of the current
Subpart S contain no material; they are
reserved for future use. OSHA is
removing these two ‘‘empty’’
appendices because the Agency has no
material to include there.
The existing Appendix A contains a
list of references. OSHA is revising and
updating the references in this appendix
to reflect the most recent editions of
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various national consensus standards.51
These nonmandatory references can be
used to assist employers who desire
additional information that will help
51 The references in Appendix A in the final rule
are to the latest revisions of the relevant documents,
except for references to the NEC and NFPA 70E. For
these two NFPA standards, OSHA has listed both
the current versions (NFPA 70–2005 and 70E–2004)
and the versions on which the final rule is based
(NFPA 70–2002 and 70E–2000). The Agency has
reviewed these documents and found them to
provide suitable guidance to assist employers in
complying with the OSHA standards.
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them to comply with the performance
standard in Subpart S. In addition,
OSHA is removing various reference
standards from the appendix because
the documents are no longer in print
and because the information can be
found in other listed sources. The
following references are removed:
ANSI B9.1–71 Safety Code for
Mechanical Refrigeration;
ANSI B30.15–73 Safety Code for
Mobile Hydraulic Cranes;
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ANSI C33.27–74 Safety Standard for
Outlet Boxes Fittings for Use in
Hazardous Locations, Class I, Groups
A, B, C, and D, and Class II, Groups
E, F, and G;
ASTM D2155–66 Test Method for
Autoignition Temperature of Liquid
Petroleum Products;
IEEE 463–77 Standard for Electrical
Safety Practices in Electrolytic Cell
Line Working Zones;
NFPA 56A–73 Standard for the Use of
Inhalation Anesthetics (Flammable,
Nonflammable);
NFPA 56F–74 Standard for
Nonflammable Medical Gas Systems;
NFPA 70C–74 Hazardous Locations
Classification;
NFPA 71–77 Standard for the
Installation, Maintenance, and Use of
Central Station Signaling Systems;
NFPA 72A–75 Standard for the
Installation, Maintenance, and Use of
Local Protective Signaling Systems for
Watchman, Fire Alarm, and
Supervisory Service;
NFPA 72B–75 Standard for the
Installation, Maintenance, and Use of
Auxiliary Protective Signaling
Systems for Fire Alarms Service;
NFPA 72C–75 Standards for
Installation, Maintenance, and Use of
Remote Station Protective Signaling
Systems;
NFPA 72D–75 Standard for the
Installation, Maintenance and Use of
Proprietary Protective Signaling
Systems for Watchman, Fire Alarm,
and Supervisory Service;
NFPA 72E–74 Standard for Automatic
Fire Detectors;
NFPA 74–75 Standard for Installation,
Maintenance, and Use of Household
Fire Warning Equipment;
NFPA 76A–73 Standard for Essential
Electrical Systems for Health Care
Facilities;
NFPA 86A–73 Standard for Ovens and
Furnaces; Design, Location and
Equipment;
NFPA 88B–73 Standard for Repair
Garages;
NFPA 325M–69 Fire-Hazard
Properties of Flammable Liquids,
Gases, and Volatile Solids; and
NFPA 493–75 Standard for
Intrinsically Safe Apparatus for Use in
Class I Hazardous Locations and Its
Associated Apparatus.
OSHA is adding five national
consensus standards to the list.52 All but
52 OSHA had proposed to add an additional
national consensus standard to the list, ANSI/UL
2279–1997, Electrical Equipment for Use in Class I,
Zone 0, 1 and 2 Hazardous (Classified) Locations.
This standard is no longer active, because UL has
added zone-related provisions to other of its
standards on equipment for hazardous locations.
Therefore, OSHA has not included this standard in
Appendix A in the final rule.
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one of these documents refers to
hazardous (classified) locations. The
other document addresses articulating
boom cranes. ANSI/ASME B30.22–2005
Articulating Boom Cranes was not
included in the proposal. However, the
Agency has reviewed this standard and
has found useful information
comparable to the other ANSI/ASME
standards for other types of cranes (for
example, ANSI/ASME B30.5–2004
Mobile And Locomotive Cranes).
Consequently, the following references
are added:
ANSI/UL 913–2002 Intrinsically Safe
Apparatus and Associated Apparatus
for Use in Class I, II, and III, Division
1, Hazardous (Classified) Locations;
ANSI/API RP 500–1998 (2002)
Recommended Practice for
Classification of Locations for
Electrical Installations at Petroleum
Facilities Classified as Class I Division
1 and Division 2;
ANSI/API RP 505–1997 (2002)
Recommended Practice for
Classification of Locations for
Electrical Installations at Petroleum
Facilities Classified as Class I, Zone 0,
Zone 1 and Zone 2;
ANSI/ASME B30.22–2005 Articulating
Boom Cranes; and
NFPA 820–2003 Standard for Fire
Protection in Wastewater Treatment
and Collection Facilities.
Comments to the appendices. OSHA
received a comment to reference other
national consensus standards in
Appendix A, like ANSI Z490.1 and
ANSI Z244.1, to help employers with
new training requirements in electrical
installations (Ex. 3–5). These voluntary
consensus standards offer benefits in
guiding employers on establishing
appropriate training procedures for their
employees. The national consensus
standards listed in Appendix A are
there to be used as a guideline to help
employers with implementing the
requirements for electrical installation
and safe work practices and procedures
in Subpart S. OSHA has reviewed both
standards and has added them to the list
of voluntary standards in the
appendices.
R. Powered Platforms for Building
Maintenance
Mandatory Appendix D to § 1910.66,
powered platforms for building
maintenance, applies to powered
platforms installed between August 28,
1971, and July 23, 1990. Paragraphs
(c)(22)(i) and (c)(22)(vii) in that
appendix incorporate the 1971 NEC by
reference. OSHA is referencing Subpart
S instead. The final rule, which would
replace the highly specification-oriented
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NEC with the performance-oriented
Subpart S, will make the standard more
flexible for employers maintaining these
platforms but will retain the protection
currently afforded employees.53 In
addition, employers will no longer need
to refer to the NEC to determine how to
comply with OSHA’s standard for
powered platforms. This change is
deregulatory in nature and should not
result in significant costs to employers.
OSHA received no comments in
response to this proposed change.
Consequently, it is being carried
without change into the final rule.
VI. Final Economic and Regulatory
Screening Analysis
A. Existing Versus Final Rule
The final rule revises and updates the
provisions contained in Sections
1910.302–1910.308 and 1910.399 of the
existing Subpart S electrical installation
standard. The original version of
Subpart S, adopted under § 6(a) of the
OSH Act, incorporated the 1971
National Electrical Code (NEC) by
reference. In 1981, OSHA replaced the
incorporation by reference with updated
provisions based on the 1979 National
Fire Protection Association (NFPA) 70E
committee recommendations. The 1981
version relied on the 1978 NEC. The
rulemaking will revise and update the
OSHA electrical installation standard to
be consistent with most of the NFPA
70E recommendations developed in
2000, which are based on the 1999 NEC,
and to update requirements for new
electrical installations.
OSHA has conducted a detailed
comparison of the existing and final
rules in order to determine the extent to
which the provisions of the final rule
will increase compliance costs. Table 7
summarizes the changes associated with
the provisions of the final rule that have
cost implications. OSHA’s comparative
analysis indicates that the changes in
the final rule fall into four categories: (1)
Changes in hardware specifications that
are consistent with NEC requirements;
(2) changes in installation practices that
are consistent with current, normal and
customary installation practices
routinely followed by licensed
electricians; (3) clarifications of existing
requirements that do not add additional
obligations and/or allow greater
flexibility for achieving compliance; and
(4) requirements that may require
53 Employers who make minor modifications to
these platforms would thus be required to follow
Subpart S rather than the 1971 NEC. Newer
installations and major modifications of older
platforms are already required to meet Subpart S
with respect to the platform’s electrical wiring and
equipment.
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significant changes in electrical system
and equipment installation practices.
The first three categories of changes
introduced by the final rule are not
expected to result in any additional
costs. Category 1 changes are not
expected to increase costs because
virtually all equipment manufacturers
routinely follow current NEC
requirements regarding hardware
specifications. Category 2 changes are
not expected to result in any increase in
compliance costs since virtually all
licensed electricians routinely follow
NEC requirements for installing
electrical systems and equipment.
Category 3 changes do not add any new
installation or work practice
requirements, but simply restate or
eliminate existing requirements.
Regarding Category 4, a number of
changes indicated by the final rule
correspond to revisions to the NEC
made prior to 1999. Because these
changes have been in the NEC since the
previous edition (1996), they are
believed to represent widespread
current industry practice. Therefore,
these changes are not expected to result
in increased compliance costs.
Moreover, construction requirements
usually imposed by mortgage lenders
and insurance carriers, as well as
installation practices routinely followed
by licensed electricians (given their
formal training), are generally consistent
with the NEC requirements. In sum,
there is a subset of Category 4 changes
that can be assumed to be equivalent to
the Category 2 changes described above.
Only those Category 4 changes that
represent additions or revisions in the
1999 NEC (to the 1996 NEC) are
expected to potentially result in any
increase in compliance costs.
As noted, many Category 4 changes
are not expected to increase compliance
costs. In order to avoid having
employers incur the costs of retrofitting
the existing electrical systems and
equipment in their buildings and
facilities, OSHA has identified (in
§ 1910.302(b)(4)) the substantive new
provisions in the final rule, and then
excluded (grandfathered) all existing
electrical systems and equipment
installations from having to comply
with these new requirements. These
provisions will only apply to new
installations (that is, electrical systems
and equipment installed for the first
time, as well as installations that
represent a major replacement,
modification, repair, or rehabilitation of
an existing electrical system) made after
the effective date of the standard. Of the
new provisions identified in
§ 1910.302(b)(4), there are 14 provisions
(or sets of related provisions) in
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Category 4 that were added or last
revised in the 1999 NEC. A number of
these provisions represent changes in
design and/or operating practices.
OSHA believes that with the
appropriate lead time (that is, sufficient
delay in the effective date of the final
rule), these provisions should not result
in any incremental costs because these
requirements can be reviewed and
considered, and the electrical
installation practices altered as
necessary, prior to any work being
performed. For instance, the
requirement in § 1910.303(f)(4) for
disconnecting means to be capable of
being locked in the open position can be
met through selecting appropriate
equipment in the installation design
phase of a project. The feature required
by this provision is already available in
new equipment. OSHA sees no
appreciable difference in cost between a
disconnecting means that is capable of
being locked in the open position and
one that is not. Other provisions, such
as § 1910.303(g)(1)(vii), which requires
certain electric equipment to be
installed in dedicated space, involve
facility layout that can be met with no
appreciable cost impact as long as the
requirement is taken into consideration
during the installation design phase of
a project.54 The final rule provides
employers with a 6-month delay in
effective date, in part, so that they can
incorporate such considerations during
the design of new electrical
installations. (See section XII, Effective
Date and Date of Application, later in
this preamble.)
In addition to the provisions
identified in § 1910.302(b)(4), there are
also new provisions identified in
§ 1910.302(b)(2) and (b)(3) of the final
rule that apply to: (1) Electrical system
and equipment installations (either first
time or major replacement,
modification, repair, or rehabilitation)
made after March 15, 1972; and (2)
electrical system and equipment
installations (either first time or major
replacement, modification, repair, or
rehabilitation) made after April 16,
1981, respectively. Reviewing the
provisions identified in § 1910.302(b)(2)
and (b)(3) of the final rule, there are 13
new provisions (or sets of related
provisions) in Category 4 that were
added or last revised in the 1999 NEC.
Table 7 also lists those provisions with
cost implications. Again, a number of
these 13 new provisions represent
54 For example, a lighting fixture installed over a
panelboard must be more than 1.83 m above the
floor. It should not cost significantly more to install
the fixture at such a height than it would to install
it at a lower one.
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7177
changes in design or operating practice
rather than new equipment
requirements, and as discussed earlier,
are not expected to result in any
incremental costs as long as there is
sufficient delay in the effective date of
the final rule.
OSHA has examined other new
provisions for possible cost impacts.
First, § 1910.302(b)(1) of the existing
and final rule identifies those provisions
(that is, specific sections in the
standards) that all new and existing
electrical system and equipment
installations must meet regardless of the
installation date. For these provisions in
the existing and final rule, there is no
grandfathering of older, existing
electrical system and equipment
installations. However, OSHA has
concluded that § 1910.302(b)(1) imposes
no new, substantive Category 4
requirements for existing electrical
systems and equipment installations.
Further, while § 1910.302(b)(1) does add
new coverage from § 1910.307, only
documentation of hazardous locations is
a totally new requirement, and the
documentation for the division system
only applies to installations made or
overhauled after the effective date. The
rest of the new provisions in § 1910.307
allow employers to continue using the
division system or to implement an
alternative zone system for classifying
hazardous locations containing
flammable gases or vapors. They should
not result in any additional costs unless
employers voluntarily choose to
abandon their present division system
in favor of the alternative zone system.
Finally, there are new provisions not
contained in the existing OSHA
electrical installation standard that were
originally in the 1971 NEC and were
enforced by OSHA between March 15,
1972, and April 16, 1981. The latest
version of NFPA 70E reincorporated
these provisions. (For a full explanation,
see the discussion of final
§ 1910.302(b)(2), in section V, Summary
and Explanation of the Final Standard,
earlier in the preamble.) OSHA believes
that these provisions represent
widespread current industry practices,
because they have been part of every
version of the NEC since 1971,
including the 1999 and 2002 editions,
and will not impose any additional cost.
B. Potentially Affected Establishments
The electrical safety standard is based
primarily upon the 2000 NFPA 70E
recommendations, which, in turn, are
based on the 1999 NEC. Consequently,
companies that are installing electrical
systems and equipment in their
facilities in locations where the 1999 (or
2002) NEC is currently being followed
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will not be further impacted by OSHA’s
rulemaking with respect to new
installations. Further, given that there
are no new, substantive Category 4
provisions in the rule that are
mandatory for all existing electrical
system and equipment installations (see
above discussion), these provisions will
not result in any economic impact for
existing installations, until they are
replaced, repaired, and/or renovated.
In order to estimate the number of
employers potentially impacted by the
rulemaking, OSHA has identified the
States and municipalities that currently
mandate the 1999 (or 2002) National
Electrical Code (NEC), that currently
mandate using an earlier NEC, or that
have no mandated statewide electrical
code pertaining to new installations.55
These states were identified using
information contained in the Directory
of Building Codes and Regulations, by
City and State (National Conference of
States on Building Codes and Standards,
NCSBCS, 2002). In sum, 38 of the 50
States have already passed mandatory
minimum building or fire codes
specifying that new construction
(including new electrical installations)
must meet or exceed the requirements of
the 1999 (or 2002) National Electrical
Code (NEC).56 Thus, OSHA assumes
that employers in the covered industries
in all locations in these 38 States
(except for Baltimore, MD) will be
unaffected by OSHA’s rulemaking with
respect to new installations. These
States (with the particular NEC
indicated) are listed in Table 5:
TABLE 5.—STATES WITH BUILDING OR
FIRE CODES THAT MEET OR EXCEED THE 1999 NATIONAL ELECTRICAL CODE
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Alaska
Arkansas
California
Colorado
Connecticut
Delaware
Florida
Georgia
Idaho
55 In States with no mandated electrical code
pertaining to new installations, OSHA’s existing
standards, which are primarily based on the 1971
and 1978 NECs, are the governing rules. (In State
Plan States, each State has adopted a standard that
Federal OSHA has found to be at least as effective
as the Federal standard. For all practical purposes,
this means that OSHA’s existing standard is the
governing standard unless the State has adopted a
more stringent standard.)
56 Maryland has adopted the 1999 NEC as a
Mandatory Minimum Code, exempting Baltimore
from compliance. Generally when a state updates
these mandatory minimum requirements, the new
requirements apply only to new facilities or
installations.
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TABLE 5.—STATES WITH BUILDING OR
FIRE CODES THAT MEET OR EXCEED THE 1999 NATIONAL ELECTRICAL CODE—Continued
Indiana
Kentucky
Maine
Maryland
Massachusetts
Michigan
Minnesota
Montana
Nebraska
New Hampshire
New Jersey
New Mexico
New York
North Carolina
North Dakota
Ohio
Oklahoma
Oregon
Pennsylvania
Rhode Island
South Carolina
South Dakota
Tennessee
Utah
Vermont
Washington
West Virginia
Wisconsin
Wyoming
Moreover, 16 large cities in other
States have also adopted the 1999 NEC.
Therefore, employers in the covered
industries in these municipalities are
also expected to be unaffected by
OSHA’s rulemaking with respect to new
installations. These cities are listed in
Table 6:
TABLE 6.—CITIES THAT HAVE ADOPTED THE 1999 NATIONAL ELECTRICAL
CODE
Austin, Texas
Chicago, Illinois
Dallas, Texas
Des Moines, Iowa
El Paso, Texas
Forth Worth, Texas
Honolulu, Hawaii
Houston, Texas
Jackson, Mississippi
Kansas City, Missouri
Las Vegas, Nevada
Phoenix, Arizona
San Antonio, Texas
St. Louis, Missouri
Tucson, Arizona
Wichita, Kansas
Further, the State of Alabama has
adopted a limited mandatory minimum
code, which, in effect, requires that
hotels, schools, and movie theaters
follow the 2002 NEC. Therefore, in this
analysis, hotels, schools, and movie
theaters in Alabama have been included
with the group of 38 States and 16 large
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cities (described above) that currently
follow the 1999 (or 2002) NEC.
The remaining 12 States (or portions
of these States) that would likely be
affected by OSHA’s rulemaking can be
separated into two subgroups: (1) States
or municipal jurisdictions that have
adopted the 1996 version of the NEC;
and (2) States that have not adopted any
statewide electrical code covering all
non-government-owned buildings or
facilities (that is, private sector
installations). For group 1, to the extent
that any of these jurisdictions adopt a
later version of the NEC before this final
rule goes into effect, annual compliance
costs will likely be lower than estimated
below.
Five States and three cities fall into
the first of the two subgroups described
above. These include all locations in
Louisiana and Virginia, as well as
portions of Arizona, Iowa, and Nevada
(that is, all locations in these three
States excluding the four large cities in
these States that have adopted the 1999
NEC, as indicated in the list above). The
three large cities in the first subgroup
include Baltimore, MD, Birmingham,
AL (excluding hotels, schools, and
movie theaters), and Washington, DC.
Employers in these locations may be
affected to the extent that the 1999 NEC,
which is the basis for the rulemaking,
differs from the 1996 NEC.
Many of the new provisions in the
final rule, including those in Category 4
that have potential cost implications for
new electrical systems and equipment
installations, date back to the 1996 NEC
or to an NEC prior to 1996. Thus, for
these provisions, employers in locations
now requiring that the 1996 NEC be
followed will not be affected by OSHA’s
rulemaking with respect to new
installations.
Seven States have not yet adopted any
statewide electrical code that applies to
all private sector employers. These
States include: Alabama (excluding
hotels, schools, and movie theaters),
Hawaii, Illinois, Kansas, Mississippi,
Missouri, and Texas. Employers in these
States are expected to be the most
affected (of the three subgroups) by
OSHA’s rulemaking, since no Statewide
electrical code is currently required. For
these seven States, OSHA’s existing
electrical installation standard, which is
primarily based on the 1971 and 1978
NECs, governs.57 Below the Statewide
level, it is not clear to what extent local
jurisdictions have passed local electrical
ordinances that exceed the 1971 and
1978 NECs and are consistent with the
57 Note that of these seven States, Hawaii is the
only State Plan State. Hawaii has adopted the
Federal standard.
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1999 NEC. While it is likely that some
local jurisdictions within these states
enforce the 1999 (or 2002) NEC, OSHA’s
analysis treats these States as though
they are not in compliance with either
the 1999 or 2002 NEC for purposes of
analysis. As a consequence, the
estimated compliance costs are likely to
be overstated.
Using data from the U.S. Department
of Commerce’s 1997 County Business
Patterns database, OSHA has estimated
the total number of affected
establishments and employment in
those establishments for the 58 two-digit
SICs covered by the general industry
electrical safety installation standard.58
In addition, the number of
establishments and employment that are
already subject to the 1999 NEC, the
1996 NEC, the 1990 NEC, and no
statewide electrical code, are also
estimated. For those cities (identified
above) that are currently following a
particular electrical code, OSHA has
estimated the number of establishments
and employment in these cities using, as
a surrogate, the data for the county in
which the cities are located.
The data indicate that there are an
estimated 5.6 million establishments
with 89.8 million employees in the
industries covered by the general
industry electrical safety installation
standard. About 84.7 percent of the
establishments, employing about 85.3
percent of the employees, are in States
or cities that have adopted the 1999 (or
2002) NEC. Approximately 6.3 percent
of both the establishments and
employees are in States or cities that
have adopted the 1996 NEC. The
remaining approximately 9.0 percent of
the establishments, employing about 8.4
percent of the employees, are in States
(excluding certain cities in these States)
that have not adopted a statewide
electrical code applicable to private
sector employers. Table 8 summarizes
these findings.
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C. Benefits
Occupational fatalities associated
with electrical accidents remain a
significant and ongoing problem. The
final rule would benefit employees by
reducing their exposure to electrical
hazards thereby reducing both fatal and
nonfatal injuries.
58 These 58 SICs include employers in shipyard
employment, longshoring, and marine terminals.
Consistent with the preliminary analysis, OSHA in
this final analysis has grouped affected industries
according to the 1987 Standard Industrial
Classification System. For industry coding under
the North American Industry Classification System
(NAICS), see NAICS, Executive Office of the
President, Office of Management and Budget, 1997
and 2002, or https://www.census.gov/epcd/www/
naics.html.
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Table 9 presents data from the Survey
of Occupational Injuries and Illnesses
and the Census of Fatal Occupational
Injuries on the number of work-related
injuries and deaths in private industry
attributed to contact with electrical
current for 1992–2004. While the
numbers of injuries and deaths appear
to have declined, this decline has not
been consistent throughout the time for
which data are available. Electricalrelated injuries increased between 1992
and 1994, then declined for 1995 to
1997. For 1998 and 1999, injuries again
increased. Note that the percentage of
occupational injuries associated with
electrical hazards has remained
essentially constant throughout 1992 to
2004. The number of deaths associated
with contact with electrical current
declined in 1993, but rose during 1994
and 1995. Deaths dropped in 1996, but
rose again in 1997 and 1998. As a
percentage of total occupational
fatalities, death due to electrocution
appears to have remained constant or
declined slightly. However, contact with
electrical current remains a significant
source of occupational fatality,
accounting for 4.4 percent of total
occupational fatalities in 2004.
For more than 30 years, electrical
hazards have been a target of OSHA
rules. This rule will help to further
reduce the number of deaths and
injuries associated with electrical
accidents, and ensure that a downward
trend in these incidents is sustained.
To determine the extent to which the
standard may reduce the number of
deaths attributable to electrical
accidents, OSHA examined its accident
investigation reports for the States
without any statewide electrical code.59
The most recent and complete reports
cover 1990–1996, and provide detailed
information on the cause of fatal
electrical accidents. The accident cause
can be used to ascertain whether the
death would have been prevented by
compliance with the final rule. As an
initial screen, OSHA reviewed the
reports for accidents that could have
been prevented through the use of a
GFCI. While OSHA expects that other
provisions of the revised standard
potentially will reduce deaths due to
electrical accidents, this initial screen
focused on GFCI-related accidents since
they are relatively easy to isolate using
a key word search through all reports.
Thus, the accident report analysis is
conservative in the sense that it likely
understates the number of deaths
59 Some cities within these States have adopted
the 1999 (or later) NEC, and these cities were
excluded when examining the accident report data.
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preventable under the revision to
Subpart S.
OSHA found that there were at least
nine deaths in the seven States that
lacked a statewide electrical code
during 1990–1996, or an average of 1.3
deaths per year that could have been
prevented with the use of a GFCI. Based
on EPA’s estimate of a value of $6.1
million for a statistical life, the
estimated 1.3 lives saved per year (that
is, between 1 and 2 lives saved per year)
under the final rule would translate to
an annual benefit of $7.9 million
(ranging from $6.1 million to $12.2
million).60 As noted above, the
monetized benefits understate total
benefits since they do not cover all
potentially preventable deaths.
Moreover, they do not account for any
preventable nonfatal injuries.
In addition to quantifiable potential
benefits, this update to OSHA’s
electrical standards yields important
unquantified benefits. The revised
standard potentially reduces industry
confusion and inefficiency associated
with the current standard, which is out
of date with today’s technology. While
OSHA has a long-standing policy of
permitting employers to comply with
more current versions of national
consensus standards to the extent the
more current version is as protective as
the older version, this does not address
all the concerns with the outdated
standard. The older electrical standards
may not address the hazards associated
with newer equipment and machinery,
leaving employers unsure which
requirements presently apply. For
example, the final standard contains
requirements for electric equipment
installed in hazardous locations
classified under the zone classification
system, which is not addressed in the
existing standard. (See the summary and
explanation of zone classification in
section N. earlier in the preamble.) The
update to Subpart S will reduce or
eliminate these problems.
D. Estimation of Compliance Costs
OSHA adopted a conservative
approach to estimating compliance
costs, and consequently, the estimates
reported below are likely to overstate
actual compliance costs. In summary,
OSHA did not estimate any cost savings
associated with the final rule, even
60 See EPA’s Guidelines for Preparing Economic
Analyses, EPA 240–R–00–003, September 2000.
Note that the $6.1 million is in 1999 dollars. If this
figure is updated for inflation using the CPI as EPA
indicates is appropriate, the estimated 1.3 lives
saved per year (between 1 and 2 lives saved per
year) would translate to an annual benefit of $9.4
million (between $7.2 million and $14.4 million) in
2005 dollars.
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though many new, potentially less
costly alternative compliance methods
are incorporated in the final rule. For
example, as noted above, the rule will
permit electric equipment in Class I
hazardous locations to be installed
under the zone classification system,
which is not addressed in the existing
standard. Because the hazardous
locations provision potentially reduces
industry confusion and inefficiency
associated with the current standard,
costs savings are likely.
For all provisions with the exception
of § 1910.304(b)(3)(ii) (GFCI protection
for temporary wiring installations), cost
estimates were developed on a projectlevel basis. This involved obtaining data
on the number of construction and other
major renovation, addition, and
alteration projects performed annually
in States and local jurisdictions that do
not now mandate the 1999 NEC (or
equivalent).61 Table 10 summarizes the
data on the number of projects
potentially impacted by the final rule. In
States and local jurisdictions that do not
now mandate the 1999 NEC (or
equivalent), the data indicate that there
were a total of 29,306 project starts in
2001, consisting primarily (91 percent)
of small projects under $3 million. Less
than 0.5 percent of the projects were
large projects over $25 million.
For § 1910.304(b)(3)(ii), compliance
costs were estimated on an
establishment-level rather than projectlevel basis. OSHA estimates that
approximately 861,400 establishments
are in locations that either are currently
following the 1996 NEC or have not
adopted a statewide electrical code
applicable to private sector employers.
These employers potentially are
impacted by the final rule. Costs per
provision were computed according to
establishment size: establishments with
fewer than 100 employees,
establishments with 100–499
employees, and establishments with 500
or more employees.
All potentially impacted projects/
establishments would not necessarily be
affected by each and every provision,
and some would not be affected at all in
any given year. Thus, it was necessary
to estimate the percentage of projects/
establishments affected by each
provision annually. This percentage,
when multiplied by the number of
potentially impacted projects/
61 Data on new and other (major renovation,
addition, and alteration) construction projects
started annually between 1998 and 2001 are
compiled by F.W. Dodge (Schriver, 2002). While
construction projects serve as the basis for
estimating costs, construction is not covered by the
final standard. Rather, it is the particular product
or output of the construction project that is covered.
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establishments yields the number of
projects/establishments subject to each
provision annually without considering
baseline levels of compliance. Table 11
presents the estimated percentage of
projects/establishments that actually
would be affected by each provision
annually. These estimates were based
on experience and technical knowledge
of electrical practices.
Baseline levels of compliance
associated with each of the new
provisions also were considered.
Baseline levels of compliance were
estimated for each provision by
considering construction requirements
imposed by mortgage lenders and
insurance carriers and installation
practices routinely followed by licensed
electricians (given their formal training).
(See the earlier discussion of categories
of changes in the final rule.) These
requirements and installation practices
are generally consistent with the current
NEC requirements. Moreover, it is
expected that these requirements and
practices generally become more
prevalent as the size of the
establishment or project increases. Table
12 presents the estimated percentages
for baseline compliance rates. These
estimates were based on experience and
technical knowledge of electrical
practices.
For each provision, estimates of labor
and material costs were developed on a
project level basis. Labor costs are based
on an hourly wage rate of $20.44 for an
electrician in the construction sector
(SICs 15–17 (NAICS 236–238)) to
perform the work (plus fringe benefits at
37 percent).62 Costs for materials, which
consist of labels, GFCIs, conduits,
connectors, and outlets, are based on
data in the Maintenance Direct Catalog
of Lab Supply, Inc. (2001). Equipment
costs were annualized assuming the
useful life of the equipment is two years
and an interest rate of 7 percent. Table
13 summarizes the key data and bases
for the cost estimates.
OSHA received very few comments
on the preliminary economic and
regulatory flexibility screening analysis.
The National Petrochemical and
Refiners Association (NPRA) stated in
Ex. 3–2 that ‘‘the cost merely to read
and comprehend the ruling, and to train
personnel, will be at least in the tens of
thousands of dollars per facility.’’
However, NPRA provided no material to
substantiate this claim. OSHA believes
that the final rule imposes no cost to
comprehend or to train personnel,
62 The wage rate data are for 2000, taken from the
BLS (2001) 2000 National Occupational
Employment Statistics (OES) Survey. Fringe benefit
rate data are from BLS (2000) Employer Costs for
Employee Compensation, March. USDL: 00–186.
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particularly given the widespread use of
the 1999 and 2000 NEC.
CHS, Inc. stated, ‘‘the proposed rule
could result in several unit start-ups/
shutdowns at farmer-owned petroleum
refineries’’ (Ex. 4–25). However, CHS
did not explain how the new provisions
in this standard would require
additional outages to deenergize beyond
those which could develop from
compliance with the existing standard.
Although OSHA received no new data
in response to the preliminary analysis,
OSHA has slightly revised its economic
model in order to make it more realistic
and to reflect changes between the
proposed and final regulatory text. For
example, in assigning compliance costs
to § 1910.304(b)(3), Ground-fault circuit
interrupter protection for personnel,
OSHA’s final model predicts that a
small percentage of projects will
establish and implement an assured
grounding conductor program where
ground-fault circuit interrupter
protection is not available. An example
of a revision to the preliminary analysis
that reflects real-world considerations is
the addition in the final analysis of an
explicit cost for legible marking of
equipment to indicate that the
equipment has been applied with a
series combination rating, as required by
§ 1910.303(f)(5), Marking for series
combination ratings.
In addition, the final rule contains
some new provisions that were not in
the proposed rule or that were revised
from what was in the proposal. Three of
those provisions potentially require
modification of existing installations: (1)
Final § 1910.304(a)(3), which prohibits a
grounding terminal or grounding-type
device on a receptacle, cord connector,
or attachment plug from being used for
purposes other than grounding, (2) final
§ 1910.304(g)(4)(iii), which no longer
permits extensions of branch circuits to
be grounded by connection to a
grounded cold water pipe, and (3) final
§ 1910.304(g)(8)(iii), which no longer
permits electric equipment to be
grounded only by connection to the
grounded structural metal frame of a
building when any element of the
equipment’s branch circuit is replaced.
A prohibition against using grounding
terminals and grounding-type devices
for purposes other than grounding is
already contained in existing
§ 1910.304(a)(3). Under the current
standard, this provision applies to all
electrical installations including major
replacements, modifications, repairs, or
rehabilitations made after March 15,
1972. In the final rule, OSHA is
extending the application of this
prohibition to installations made before
that date. Wiring a receptacle, cord
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connector, or attachment plug so that
the grounding terminal or other
grounding-type device is used for
purposes other than grounding (for
example, by connecting a circuit
conductor to the grounding terminal)
makes the electric equipment extremely
unsafe, posing an immediate threat of
electrocution. In addition, such an
incorrect wiring connection renders the
equipment unusable, and it would
likely have already been changed.
Consequently, it is extremely unlikely
that violations of this rule exist in
significant numbers, and OSHA has
concluded that applying this provision
to all existing installations will have
little if any economic impact.
Existing § 1910.304(f)(3)(iii) permits
connecting the equipment grounding
terminal of grounding-type receptacles
to a nearby grounded cold water pipe
for extensions of existing branch circuits
that do not have an equipment
grounding conductor. In the final rule,
OSHA is requiring that, when any
element of this branch circuit is
replaced, the entire circuit include an
equipment grounding conductor that
complies with all other provisions of
paragraph (g) of § 1910.304.63 This
change only affects a small percentage
of branch circuits extended after March
15, 1972, the date the provision went
into effect. The existing requirement
makes the equipment grounding path
dependent upon the metallic continuity
of the cold water piping and upon the
earth for the electric current’s return
path back to the electric source. If a
ground fault occurs at electric
utilization equipment (for example, a
portable cord-connected electric drill
with a grounding-type attachment plug)
plugged into a grounding-type
receptacle and if the continuity of the
water pipe is interrupted by a section
plastic pipe or by another means, the
electric equipment becomes extremely
lethal, posing an immediate threat of
electrocution. Additionally, the practice
of using metallic water pipes as an
equipment grounding conductor poses
an electrocution hazard to plumbers,
pipe fitters, and other employees
working on the system who might
unknowingly interrupt a path of fault
current flowing through the piping. The
return current path in both instances is
through the employee instead of
through a reliable equipment grounding
conductor. Employers have become
aware that using cold water plumbing
for grounding is a poor practice and
63 For example, 1910.304(g)(4)(iii) requires that
when any element of a branch circuit extension is
replaced, the entire branch circuit shall include an
equipment grounding conductor.
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most have already corrected this
condition, which is a violation of recent
editions of the NEC 64. According to Karl
M. Cunningham of Alcoa (Ex. 4–4), the
permission to use a cold water pipe near
the equipment was clearly removed
from the NEC for many Code cycles,
including the 2002, 1999, 1996, and
1993 editions.
Because the NEC has not allowed this
practice for over 10 years, few
employers use this provision in the
existing rule due to the known hazards.
Therefore, it is unlikely that violations
of this rule exist in significant numbers.
Even then, employers who are still
using cold water piping to ground
branch-circuit extensions are only
required to upgrade them when they are
replacing one of the branch circuit
extension’s elements. The installation of
the equipment grounding conductors
would be coincidental with the
modification work; and, thus the cost of
compliance would be incidental. Hence,
OSHA has concluded that requiring this
provision for all modifications made to
existing installations will impose no
appreciable costs on employers.
A prohibition against maintaining the
grounded structural metal framing of a
building for purposes of grounding
electric equipment is contained in
existing § 1910.304(f)(6)(ii). This
provision currently applies only to
installations made after April 16, 1981.
In the final rule, § 1910.304(g)(8)(iii),
OSHA is also applying this prohibition
to installations made or designed before
April 16, 1981, when any element of the
equipment’s branch circuit is replaced.
Metal frames of buildings provide a
poor substitute for an equipment
grounding conductor. Installations that
might have initially provided a
permanent, continuous, and effective
equipment grounding path fail to
function adequately as time passes. If a
fault occurs in the electric equipment an
extremely lethal condition exists, posing
an immediate threat of electrocution,
since the return current path is through
the employee instead of the intended
equipment grounding path. As brought
forth by one commenter (Ex. 4–18) and
stated in the preamble discussion for
proposed § 1910.304(g)(7)(ii) (final
§ 1910.304(g)(8)(ii) and (g)(8)(iii)), this
practice has been prohibited for ac
circuits since the 1978 edition of the
NEC. Thus, this change only affects a
small percentage of branch circuits
extended after March 15, 1972, the date
the provision went into effect and until
1979 when the NEC prohibition applied.
64 For example, a metallic cold water pipe is not
listed in Section 250.118 of the 2002 NEC as a type
of equipment grounding conductor.
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Many employers recognized the safety
hazards and the operating anomalies of
grounding utilization equipment to the
structural metal framing of buildings.
Consequently, they have already
abandoned the practice. Therefore, it is
extremely unlikely that violations of
this rule exist in significant numbers.
After all, this practice has been banned
for over a quarter of a century by the
NEC. OSHA has concluded that
requiring the installation of an
equipment grounding conductor instead
of allowing the structural metal frame of
a building to serve as the equipment
grounding conductor for all
modifications to existing installations
will have no appreciable cost impacts.
The final rule also includes a new
provision, final § 1910.304(b)(3)(ii)(C),
that allows implementation of an
assured equipment grounding conductor
program during maintenance,
remodeling, or repair of buildings,
structures, or equipment or during
similar construction-like activities when
GFCIs are not available. OSHA has
added costs for this provision in the
analysis, as explained below.
Final § 1910.304(b)(3)(ii)(B) requires
receptacles other than 125-volt, singlephase, 15-, 20-, and 30-ampere
receptacles that are not part of the
permanent wiring of the building or
structure and that are in use by
personnel to have ground-fault circuitinterrupter protection for personnel.
OSHA recognizes that it may be
impossible for employers to comply
with this requirement for GFCI
protection for circuits operating at
voltages above 125 volts to ground. For
instance, portable electric welding units
for the repair of major pieces of
equipment such as industrial boilers
and other massive units of industrial
equipment generally require a 480-volt
power connection rated 30 amperes or
more. At these ratings, GFCI protection
for personnel may not be feasible since
it is not presently available for all
branch-circuit voltage and current
ratings. Therefore, the final rule permits
an assured equipment grounding
conductor (AEGC) program as an
alternative.65
Although OSHA believes that the
AEGC program costs more to implement
than GFCI protection for personnel
(equivalent to a unit cost of $110 instead
of $55) it could reduce compliance costs
for employers when compared to hard65 Final § 1910.304(b)(3)(ii)(C) requires the
employer to establish and implement an assured
equipment grounding conductor program covering
cord sets, receptacles that are not a part of the
building or structure, and equipment connected by
cord and plug that are available for use or used by
employees on those receptacles.
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wired methods.66 OSHA believes that
about five percent (one in twenty) of all
temporary electric circuits may not be
serviceable with GFCI protection for
personnel at the higher current and
voltage ratings and would require the
AEGC program. The need to connect
electric equipment with ratings other
than 125 volts, single phase, 15, 20, and
30 amperes, or 250 volts, single phase,
15 and 20 amperes 67 increases as the
size of the project increases. Nearly all
temporary power requirements for
smaller-sized projects, those with
contract values under $3 million, would
be serviceable with GFCI-protected
receptacles or from nearby receptacles
that are a part of the existing building
structure. Smaller projects tend to take
up minimal plant real estate. The work
area is sandwiched among other facility
equipment and is contained within the
confines of the existing plant. Few, if
any, of these projects would have need
for the higher-power or higher-voltage
equipment. Even if a project does need
such equipment, these facilities
typically have existing, permanently
wired electric power receptacles that are
capable of supporting loads at higher
voltage and current ratings. Such
receptacles are typically located
throughout the plant on 30-meter,
maximum, intervals allowing for easy
connection of portable electric
equipment with 15-meter flexible cords.
Consequently, OSHA estimates that the
number of smaller-sized projects that
require the AEGC program is negligible.
As many as half of all medium-sized
projects, those ranging from $3 million
to $25 million, would potentially
require the AEGC program. These
projects can include a sizable block of
real estate such that the cords on
portable equipment will not reach
existing, permanently wired receptacles.
Nearly all major projects, those larger
than $25 million and encompassing
significant plant real estate, are likely to
use an AEGC program to comply with
the standard.
OSHA estimates that, at projects that
would be required to use the AEGC
program, they would be needed for only
about five percent of temporary electric
circuits. The remaining 95 percent of all
66 Employers have two alternatives when GFCI
protection for personnel is required for receptacles
that are not part of the permanent wiring of a
building or structure: (1) Implement an assured
equipment grounding conductor program or (2)
provide a hard-wired installation, in which the
equipment is wired directly to the circuit
conductors, obviating the need for a receptacle
outlet.
67 GFCI protective devices for personnel
protection may not readily available above 30
amperes at 125 volts, above 20 amperes at 250 volts,
or at higher voltages.
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temporary electric circuits can be
protected by GFCIs. Over the entire
universe of employers affected by the
final rule, the estimated total cost of
using an AEGC program instead of
GFCIs is approximately $5,300.
Table 14 presents the cost estimates
for the final rule. The total annual
incremental compliance costs associated
with the new provisions in the final
rule, for new electrical system and
equipment installations, are estimated
to be $9.6 million. The overwhelming
majority of costs, 84.4 percent, are
associated with § 1910.304(b)(3)(ii),
Ground-fault circuit interrupter
protection for personnel during
temporary wiring installations. The total
cost for this requirement is based upon
the following unit estimates and
assumptions:
(1) GFCI power station or cord, initial
cost = $55 (annualized cost = $30.42);
(2) the number of required units
ranges from two for establishments with
less than 100 employees, to 10 for
establishments with 100 to 499
employees, to 50 for establishments
with more than 500 employees;
(3) the percentage of affected
establishments ranges from 30 percent
for the smallest establishments to 100
percent for the largest establishments
(Table 11); and
(4) baseline industry compliance of 50
percent for the smallest establishments
to 95 percent for the largest
establishments (Table 12).
Some of the costs and exposures to
temporary wiring could potentially be
incurred by employers performing
construction work rather than general
industry work. Temporary wiring for
construction work is already covered
under Subpart K of Part 1926; and,
consequently, this analysis likely
overestimates the incremental costs
associated with the revisions to Subpart
S.
E. Technological and Economic
Feasibility
As noted previously, the final rule
incorporates the NFPA 70E
recommendations developed in 2000,
which are based on the 1999 NEC. The
NFPA 70E Committee has updated the
document in accordance with revisions
to the NEC, which periodically
recodifies acceptable electrical practices
as a national consensus standard. More
than 80 percent of establishments
covered by the final rule are located in
areas that currently mandate adherence
to these recommendations or the 1999
or more stringent version of the NEC.
Moreover, the vast majority of
employers comply with the NEC in the
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absence of any legal obligation.68 Thus,
most potentially affected parties already
are in compliance with the final rule,
which clearly demonstrates that it is
technologically feasible. The costs of the
rule are also extremely low, as
discussed earlier in this section of the
preamble. These costs do not threaten
the long-term profitability or
competitive structure of affected
industries. Therefore, the final rule is
also economically feasible.
F. Regulatory Flexibility Screening
Analysis and Regulatory Flexibility
Certification
In order to determine whether a
regulatory flexibility analysis is required
under the Regulatory Flexibility Act,
OSHA has evaluated the potential
economic impacts of this action on
small entities. Table 15 presents the
data used in this analysis to determine
whether this rule would have a
significant impact on a substantial
number of small entities.
First, compliance costs were
computed on a per establishment basis,
which required consideration of the
number of establishments potentially
impacted. The analysis of County
Business Patterns data discussed above
indicated that approximately 861,400
establishments are in local jurisdictions
in the 12 States that are either currently
requiring compliance with the 1996
NEC or have not adopted a statewide
electrical code applicable to private
sector employers. Regarding the
documentation provisions for new
installations in hazardous locations
(§ 1910.307(b) in Table 14), only
industries that handle flammable and/or
combustible liquids, vapors, gases,
dusts, and/or fibers will be impacted.
OSHA identified these industries by
reviewing data on § 1910.307 citations
issued between October 2000 and
September 2001 (available on the OSHA
website at https://www.osha.gov/
oshstats/) and IMIS accident data from
1994 to 2001 indicating § 1910.307
citations (OSHA, 2001). OSHA
estimated that approximately 441,400
establishments with hazardous locations
are in local jurisdictions in the 12 States
that either are currently following the
1996 NEC or have not adopted a
statewide electrical code applicable to
private sector employers. These are the
establishments potentially impacted by
the hazardous locations provision. The
remaining provisions potentially affect
68 As noted previously, construction requirements
imposed by mortgage lenders and insurance carriers
and installation practices followed by licensed
electricians (given their formal training) are reasons
to expect that some employers comply with the
NEC in the absence of any legal obligation.
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all 861,400 establishments in the 12
States as noted above.69
OSHA assumed for purposes of
conducting the regulatory flexibility
screening analysis, that small firms, on
average, will conduct the same type and
size of projects as larger establishments.
This is a conservative assumption, since
it is more likely that smaller
establishments will tend to perform
small sized, less costly projects.
Consequently, OSHA applied an average
cost per establishment in analyzing the
effect on small entities. The average cost
per establishment was computed by
dividing the total costs reported in
Table 14 by the number of affected
establishments reported in Table 8. For
Provisions 1 to 5 and 7, the cost per
establishment is $10.10 and for
Provision 6, the cost per establishment
is $1.92. Thus, for industries that handle
flammable and/or combustible liquids,
vapors, gases, dusts, and/or fibers, the
total cost per establishment is estimated
to be $12.02.
OSHA guidelines for determining the
need for regulatory flexibility analysis
require determining the regulatory costs
as a percentage of the revenues and
profits of small entities. OSHA derived
estimates of the profits and revenues
using data from U.S. Census and Dun
and Bradstreet. In defining a small
business, OSHA followed Small
Business Administration (SBA) criteria
for each sector. For many of the affected
industries, the SBA small business
criteria are determined directly by the
number of employees. But for those
industries where the SBA small
business criteria are not determined by
the number of employees (but rather by
annual sales), the sales-based criteria
were converted to employment-based
criteria. Specifically, an employment-
based firm size standard was
determined by first calculating an
employment level, based on the
industry average annual receipts per
employee, which would be sufficient to
produce a total sales amount per firm
consistent with the SBA sales-based
firm size standard.
As shown in Table 15, at worst,
compliance costs represent 0.005
percent of the revenues (for SIC 72,
Personal Services) and 0.15 percent of
profits (for SIC 56, Apparel and
Accessory Stores). On average
(computed by weighting by number of
establishments), compliance costs
constitute 0.002 percent of revenues and
0.048 percent of profits. Based on this
evaluation, OSHA certifies that this rule
will not have a significant economic
impact on a substantial number of small
entities.70
TABLE 7.—CHANGES TO THE EXISTING STANDARD WITH COST IMPLICATIONS
Types of establishments/
projects affected
Final rule 1
Comments on cost impact
1910.303(f)(5) .................
Requires the purchase and installation of
labels.
Requires the purchase and installation of
signs.
Requires the purchase and installation of
labels and identification of branch circuits.
Requires the purchase and installation of
GFCI for bathrooms and rooftops.
Requires that each affected facility purchase GFCI equipment (power stations
or extension.
Requires that the facility establish and
implement an assured equipment
grounding conductor program.
Requires the purchase and installation of
signs.
Change in design impacts construction
cost (near universal compliance assumed).
Requires the purchase and installation of
labels.
Facility owner must develop documentation.
Requires the purchase and installation of
signs.
Change in facility design and additional
materials and installation cost.
1910.303(h)(5)(iii)(B) ......
1910.304(b)(1) ................
1910.304(b)(3)(i) ............
1910.304(b)(3)(ii)(A) and
(b)(3)(ii)(B).
1910.304(b)(3)(ii)(C) .......
1910.306(c)(6) ................
1910.306(j)(1)(iii) ............
1910.306(k)(4)(iv) ...........
1910.307(b) ....................
1910.308(b)(3) ................
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1910.308(e)(1) ................
Basis for estimating costs
Provisions
identified in the
final rule
§ 1910.302(b)(4) 2
All
All
All
All
All
All
Establishments ..................
Projects.
Establishments ..................
Projects.
Establishments ..................
Projects.
Projects ...........
X
Projects ...........
....................................
Projects ...........
X
All
All
All
All
Establishments ..................
Projects.
Establishments ..................
Projects.
Projects ...........
....................................
Establishments
....................................
All Establishments ..................
All Projects.
Establishments
....................................
All Establishments ..................
All Projects.
Real Estate Development and
Dwelling Projects.
Projects ...........
X
Projects ...........
X
Carnivals, Circuses, Fairs, and
Similar Events.
Industrial Establishments ........
All Projects.
All Establishments ..................
All Projects.
All Establishments ..................
Large Projects.
Projects ...........
X
Projects ...........
X
Projects ...........
X
Projects ...........
....................................
1 Note: In the proposal, §§ 1910.303(e)(2)(ii) and 1910.308(a)(5)(vi)(B) and (d)(2)(ii) were mistakenly identified as paperwork requirements imposing a cost burden on employers. The costs for the labeling required by these provisions is borne by the manufacturers as usual and customary. In addition, proposed § 1910.304(b)(3) has not been carried forward into the final rule. Consequently, this Final Economic Analysis does
not include costs for these four requirements. However, OSHA has determined that final §§ 1910.303(f)(5), 1910.306(c)(6) and (k)(4)(iv), and
1910.308(b)(3) do impose paperwork-associated costs on employers, but they were not included in the Preliminary Economic Analysis. Therefore, this Final Economic Analysis does include costs for these four provisions.
2 Note: Provisions listed in § 1910.302(b)(4) only apply to new installations.
69 For § 1910.307(b), OSHA’s calculation of perestablishment costs and impacts is based on an
estimated 441,400 affected establishments. For all
other provisions of the final standard, OSHA’s
calculation of per-establishment costs and impacts
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is based on an estimated 861,400 affected
establishments.
70 OSHA also examined the situation where all
compliance costs accrue to the construction sector
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(in SIC 1731, Electrical Services). In this case, costs
constitute 0.04 percent of revenues 1.3 percent of
profits. Thus, even if all costs are assigned to
construction, the proposed regulation will not have
a significant impact on small entities.
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TABLE 8.—ESTABLISHMENTS AND EMPLOYMENT AFFECTED BY THE FINAL STANDARD, BY VERSION OF NEC ADOPTED
Establishments
Applicable version of NEC
Number
1996 .............................................................................................................................
1999 or 2002 ...............................................................................................................
None ............................................................................................................................
Percent of
total
1 0.4
Total ......................................................................................................................
Employment
1 5.6
Number
1 5.6
6.3
84.7
9.0
1 4.8
1 0.5
Percent of
total
6.3
85.3
8.4
1 76.6
1 7.6
1 89.8
100
100
Source: U.S. Dept. of Labor, OSHA, Office of Regulatory Analysis, based on 1997 County Business Patterns (U.S. Census Bureau) database.
1 In millions.
TABLE 9.—FATAL AND NONFATAL OCCUPATIONAL INJURIES ATTRIBUTABLE TO CONTACT WITH ELECTRIC CURRENT
(PRIVATE INDUSTRY)
Number of
injuries
involving days
away from work
Year
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
.................................................................................................
4,806
4,995
6,018
4,744
4,126
3,170
3,910
4,224
3,704
3,394
2,967
2,390
2,650
Percent of
Total nonfatal
occupational
injuries
Percent of
total fatal
occupational
injuries
Number of
deaths
0.2
0.2
0.3
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
317
303
332
327
268
282
324
259
256
285
289
246
254
5.8
5.4
5.6
6.0
4.8
5.0
5.9
4.7
4.8
4.8
5.2
4.4
4.4
Source: U.S. Bureau of Labor Statistics, Survey of Occupational Injuries and Illnesses and the Census of Fatal Occupational Injuries (https://
www.bls.gov/iif/home.htm).
TABLE 10.—CONSTRUCTION PROJECT STARTS IN 2001 FOR STATES THAT HAVE ADOPTED THE 1996 NEC OR DO NOT
HAVE A STATEWIDE ELECTRICAL CODE
Size of project (contract value)
Building type
Less than $3
million
(small)
$3–25 million
(medium)
More than
$25 million
(large)
Total
15,219
1,659
1,691
45
54
797
1,491
2,505
309
3
2
2,340
447
1,490
204
245
..........................
9
47
169
269
8
..........................
2
91
84
45
8
33
..........................
2
..........................
6
24
..........................
..........................
1
1
6
16,754
1,871
1,969
45
65
844
1,666
2,798
317
3
5
2,432
537
Total ..................................................................................................
cprice-sewell on PROD1PC61 with RULES
Commercial and Public Buildings ............................................................
Warehouses .............................................................................................
Health Facilities and Laboratories ...........................................................
Funeral and Interment Facilities ..............................................................
Athletic and Entertainment Facilities .......................................................
Auto, Bus, and Truck Service ..................................................................
Residential Housing .................................................................................
Apartments, Hotels and Dormitories .......................................................
Tanks .......................................................................................................
Hydroelectric Power Plants .....................................................................
Natural Gas Plants ..................................................................................
Gas, Water, and Sewer Lines .................................................................
Manufacturing Facilities ...........................................................................
26,562
2,618
126
29,306
Source: William R. Schriver (2002), The University of Tennessee, Knoxville, Construction Industry Research and Policy Center, based on F.W.
Dodge data on construction project starts for 2001.
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TABLE 11.—ESTIMATED PERCENTAGES OF PROJECTS/ESTABLISHMENTS AFFECTED BY THE FINAL STANDARD
[By provision and project/establishment size]
Project/establishment size
Provision
No.
Final rule
Description of requirement
1 ...............
2 ...............
1a .............
3 ...............
1910.303(f)(5) .......................
1910.303(h)(5)(iii)(B) ............
1910.304(b)(1) ......................
1910.304(b)(3)(i) ...................
4 ...............
4a .............
1910.304(b)(3)(ii)(A) and
(b)(3)(ii)(B).
1910.304(b)(3)(ii)(C) .............
1b .............
1910.306(c)(6) ......................
5 ...............
1910.306(j)(1)(iii) ..................
1c ..............
1910.306(k)(4)(iv) .................
6 ...............
1d .............
7 ...............
1910.307(b) ..........................
1910.308(b)(3) ......................
1910.308(e)(1) ......................
Marking for series combination ratings ...............................
Working Space and Guarding—Posting of Warning Signs
Branch Circuits—Identification of Multiwire Branch Circuits
Ground-fault circuit interrupter protection for bathrooms
and rooftops.
Ground-fault circuit interrupter protection for temporary
wiring installations.
Assured equipment grounding conductor program for temporary wiring installations.
Identification and signs for elevators, dumbwaiters, escalators, moving walks, wheelchair lifts, and stairway chair
lifts.
Swimming Pools, Fountains, and Similar Installations—
Receptacles.
Marking for single-pole portable cable connectors for parallel sets of conductors used in installations for carnivals, circuses, fairs, and similar events.
Hazardous (Classified) Locations—Documentation ............
Signs for emergency power systems ..................................
Communication Systems—Protective Devices ...................
Small
(percent)
Medium
(percent)
Large
(percent)
50
50
50
100
50
100
50
100
50
100
50
100
30
80
100
0
50
100
50
50
50
20
80
100
50
50
50
60
50
5
80
50
60
100
50
100
Source: OSHA estimates, based on experience and knowledge of electrical practices.
TABLE 12.—ESTIMATED PERCENTAGES FOR BASELINE COMPLIANCE, BY PROVISION AND PROJECT/ESTABLISHMENT SIZE
Project/establishment size
Provision
No.
Final rule
Description of requirement
1 ...............
2 ...............
1a .............
3 ...............
1910.303(f)(5) .......................
1910.303(h)(5)(iii)(B) ............
1910.304(b)(1) ......................
1910.304(b)(3)(i) ...................
4 ...............
4a .............
1910.304(b)(3)(ii)(A) and
(b)(3)(ii)(B).
1910.304(b)(3)(ii)(C) .............
1b .............
1910.306(c)(6) ......................
5 ...............
1910.306(j)(1)(iii) ..................
1c ..............
1910.306(k)(4)(iv) .................
6 ...............
1d .............
7 ...............
1910.307(b) ..........................
1910.308(b)(3) ......................
1910.308(e)(1) ......................
Marking for series combination ratings ...............................
Working Space and Guarding—Posting of Warning Signs
Branch Circuits—Identification of Multiwire Branch Circuits
Ground-fault circuit interrupter protection for bathrooms
and rooftops.
Ground-fault circuit interrupter protection for temporary
wiring installations.
Assured equipment grounding conductor program for temporary wiring installations.
Identification and signs for elevators, dumbwaiters, escalators, moving walks, wheelchair lifts, and stairway chair
lifts.
Swimming Pools, Fountains, and Similar Installations—
Receptacles.
Marking for single-pole portable cable connectors for parallel sets of conductors used in installations for carnivals, circuses, fairs, and similar events.
Hazardous (Classified) Locations—Documentation ............
Signs for emergency power systems ..................................
Communication Systems—Protective Devices ...................
Small
(percent)
Medium
(percent)
Large
(percent)
25
25
25
50
25
25
25
95
50
50
50
95
50
95
95
0
5
5
25
25
50
60
90
90
25
25
50
50
25
10
80
25
30
80
50
40
Source: OSHA estimates, based on experience and knowledge of electrical practices.
TABLE 13.—DATA AND BASES FOR UNIT COSTS APPLIED IN OSHA’S FINAL COST ANALYSIS
Final rule
Labor costs 1
1 ...............
cprice-sewell on PROD1PC61 with RULES
Provision
No.
2 ...............
1910.303(f)(5),
1910.304(b)(1),
1910.306(c)(6), 1910.306(k)(4)(iv) and
1910.308(b)(3).
1910.303(h)(5)(iii)(B) .................................
3 ...............
4 ...............
1910.304(b)(3)(i) ........................................
1910.304(b)(3)(ii)(A) and (b)(3)(ii)(B) ........
Average of 2 minutes of labor for each
provision to install label at $28/hour
($20.44 × 1.37).
1 minute of labor to install label at $28/
hour ($20.44 × 1.37).
None ..........................................................
None ..........................................................
4a .............
5 ...............
(b)(3)(ii)(C) 2 ...............................................
1910.306(j)(1)(iii) .......................................
None ..........................................................
3 hours at $28/hour ($20.44 × 1.37) .........
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Material costs
Average cost of label or sign: $2.
Cost of label: $1.
GFCI: $5.
GFCI power station or cord: $55 each,
annualized over 2-year useful life.
AEGC $110 (equivalent cost).
Various conduit, connectors, outlets: $75.
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TABLE 13.—DATA AND BASES FOR UNIT COSTS APPLIED IN OSHA’S FINAL COST ANALYSIS—Continued
Provision
No.
Final rule
Labor costs 1
6 ...............
7 ...............
1910.307(b) ...............................................
1910.308(e)(1) ...........................................
4 hours at $28/hour ($20.44 × 1.37) .........
1 minute of labor to install label at $28/
hour ($20.44 × 1.37).
Material costs
None.
Cost of label: $1.
1 Note: The wage rate data are for 2000, taken from the BLS (2001) 2000 National Occupational Employment Statistics (OES) Survey. Fringe
benefit rate data are from BLS (2000) Employer Costs for Employee Compensation, March. USDL: 00–186.
2 Note: See the discussion of the methodology for estimating costs associated with the assured equipment grounding conductor program earlier in this section of the preamble.
Source: U.S. Dept. of Labor, OSHA, Office of Regulatory Analysis, 2006.
TABLE 14.—ANNUAL INCREMENTAL COMPLIANCE COSTS FOR CHANGES TO SUBPART S ELECTRICAL STANDARD
Annual costs for projects/establishments 1
Provision
No.
Final rule
1 ...............
2 ...............
1910.303(f)(5) ................
1910.303(h)(5)(ii)(B) ......
Marking for series combination ratings .................
Working Space and Guarding—Posting of Warning Signs.
1a .............
1910.304(b)(1) ...............
Branch Circuits—Identification
Branch Circuits.
3 ...............
1910.304(b)(3)(i) ............
4 ...............
4a .............
1910.304(b)(3)(ii)(A) and
(b)(3)(ii)(B).
1910.304(b)(3)(ii)(C) ......
Ground-fault circuit interrupter protection for bathrooms and rooftops.
Ground-fault circuit interrupter protection for temporary wiring installations.
Assured equipment grounding conductor program
for temporary wiring installations.
1b .............
1910.306(c)(6) ...............
Identification
and
signs
for
elevators,
dumbwaiters, escalators, moving walks, wheelchair lifts, and stairway chair lifts.
5 ...............
1910.306(j)(1)(iii) ...........
Swimming Pools, Fountains, and Similar Installations—Receptacles.
1c .............
1910.306(k)(4)(iv) ..........
Marking for single-pole portable cable connectors
for parallel sets of conductors used in installations for carnivals, circuses, fairs, and similar
events.
6 ...............
1910.307(b) ...................
Hazardous (Classified) Locations—Documentation.
1d .............
1910.308(b)(3) ...............
Signs for emergency power systems ....................
7 ...............
1910.308(e)(1) ...............
Communication Systems—Protective Devices .....
51,044
8,172
37,593
5,280
Total ..
........................................
................................................................................
9,550,457
8,886,108
460,716
203,633
Description of requirement
Total
of
Small
$346,208
66,839
Multiwire
Medium
$221,365
49,141
Large
$109,091
16,145
$15,751
1,554
Included in Provision 1.
141,336
132,810
6,872
1,654
8,057,529
7,686,276
206,832
164,420
5,332
0
3,600
1,733
Included in Provision 1.
36,050
31,865
3,422
763
Included in Provision 1.
846,930
756,479
77,816
12,635
Included in Provision 1.
1 The
total cost per establishment is estimated to be $12.36 for industries that handle flammable and/or combustible liquids, vapors, gases,
dusts, and/or fibers and $10.44 for all other industries.
Source: U.S. Dept. of Labor, OSHA, Office of Regulatory Analysis, 2006.
Note: Compliance costs for all provisions except 4 are based on projects. Compliance costs for provision 4 are based on establishments (small
establishments have 1–99 employees medium establishments have 100–499 employees, and large establishments have 500+ employees).
TABLE 15.—IMPACTS ON SMALL BUSINESSES
Number
of small
business
establishments
cprice-sewell on PROD1PC61 with RULES
SIC 1
Industry description
700 ........
800 ........
900 ........
1300 ......
1500 ......
1600 ......
1700 ......
2000 ......
Small business revenues
($1000)
Revenue per
establishment
Profit rate
(%)
Profit per
establishment
Cost as a
percent of
revenue
Cost as a
percent of
profit
109,663
2,400
NA
14,787
195,315
35,618
426,477
15,992
$38,501,047
1,496,747
NA
29,931,841
234,203,450
68,664,092
270,401,924
104,629,113
$351,085
623,645
NA
2,024,200
1,199,106
1,927,792
634,036
6,542,591
6.02
10.30
5.80
8.65
4.00
4.00
4.00
3.46
$21,130
64,235
NA
175,093
47,964
77,112
25,361
226,600
0.0029
0.0016
NA
0.0006
0.0008
0.0005
0.0016
0.0002
0.0478
0.0157
NA
0.0069
0.0211
0.0131
0.0398
0.0053
Agricultural services .........................
Forestry .............................................
Fishing, hunting, and trapping ..........
Oil And Gas Extraction .....................
General building contractors ............
Heavy construction, except building
Special trade contractors ..................
Food And Kindred Products .............
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7187
TABLE 15.—IMPACTS ON SMALL BUSINESSES—Continued
SIC 1
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3100
3200
3300
3400
3500
3600
......
......
......
......
......
......
......
......
......
......
......
......
......
......
......
......
3700 ......
3800 ......
3900 ......
4000 ......
4100 ......
4200
4400
4500
4600
4700
4800
4900
5000
5100
......
......
......
......
......
......
......
......
......
5200 ......
5300 ......
5400 ......
5500 ......
5600 ......
5700 ......
5800
5900
6000
6100
6200
6300
6400
......
......
......
......
......
......
......
cprice-sewell on PROD1PC61 with RULES
6500 ......
6700 ......
7000
7200
7300
7500
7600
7800
7900
8000
8100
8200
8300
8400
......
......
......
......
......
......
......
......
......
......
......
......
8600 ......
Number
of small
business
establishments
Industry description
Small business revenues
($1000)
Revenue per
establishment
Profit rate
(%)
Profit per
establishment
Cost as a
percent of
revenue
Cost as a
percent of
profit
91
4,845
22,383
35,076
11,217
4,057
57,018
8,227
1,047
13,043
1,675
11,791
4,806
34,250
52,548
14,355
1,255,255
20,377,246
38,507,048
58,343,756
26,295,821
31,334,277
85,620,541
59,010,014
13,950,653
58,709,872
4,003,751
34,254,470
36,511,582
113,752,781
127,178,710
69,499,940
13,794,011
4,205,830
1,720,370
1,663,353
2,344,283
7,723,509
1,501,641
7,172,726
13,324,406
4,501,255
2,390,299
2,905,137
7,597,083
3,321,249
2,420,239
4,841,514
4.02
2.77
2.56
3.90
3.51
4.50
3.80
4.49
2.99
4.02
2.20
4.93
4.52
4.55
4.05
5.59
554,130
116,423
44,010
64,854
82,285
347,629
57,055
321,776
398,317
181,167
52,509
143,127
343,213
150,988
97,917
270,705
0.0001
0.0003
0.0007
0.0007
0.0005
0.0002
0.0008
0.0002
0.0001
0.0003
0.0005
0.0004
0.0002
0.0004
0.0005
0.0002
0.0022
0.0103
0.0273
0.0185
0.0146
0.0035
0.0211
0.0037
0.0030
0.0066
0.0229
0.0084
0.0035
0.0080
0.0123
0.0044
10,653
10,190
17,837
41,544,504
33,908,725
30,627,905
3,899,794
3,327,647
1,717,100
3.74
5.06
3.80
145,974
168,410
65,322
0.0003
0.0004
0.0007
0.0082
0.0071
0.0184
NA
16,537
NA
7,690,615
NA
465,055
11.08
4.51
NA
20,964
NA
0.0022
NA
0.0482
114,623
8,051
6,386
39
40,529
17,482
8,938
258,492
143,751
79,888,400
14,075,608
15,156,218
986,979
19,513,397
41,125,079
10,824,146
837,107,306
637,454,650
696,967
1,748,306
2,373,351
25,307,154
481,468
2,352,424
1,211,026
3,238,426
4,434,436
3.91
7.48
3.62
6.55
3.39
5.58
10.37
2.54
4.46
27,278
130,855
85,925
1,657,050
16,327
131,244
125,641
82,401
197,917
0.0017
0.0007
0.0004
0.0000
0.0025
0.0004
0.0010
0.0004
0.0003
0.0441
0.0092
0.0118
0.0007
0.0736
0.0077
0.0096
0.0146
0.0061
46,450
37,776,200
813,266
2.37
19,289
0.0015
0.0623
8,796
123,572
116,015
3,346,901
101,566,550
149,337,410
380,503
821,922
1,287,225
2.70
1.41
1.45
10,283
11,595
18,609
0.0027
0.0012
0.0009
0.0982
0.0871
0.0646
50,308
78,842
18,706,435
45,392,798
371,838
575,744
1.85
2.28
6,867
13,142
0.0027
0.0018
0.1471
0.0768
355,297
258,538
14,378
21,262
27,262
4,967
119,907
128,561,814
119,265,615
15,538,559
13,454,697
19,644,662
5,850,805
47,083,678
361,843
461,308
1,080,718
632,805
720,588
1,177,935
392,668
3.00
2.49
10.80
15.05
13.32
6.82
6.83
10,850
11,479
116,718
95,230
95,949
80,375
26,800
0.0033
0.0026
0.0009
0.0016
0.0014
0.0009
0.0026
0.1108
0.1047
0.0087
0.0106
0.0105
0.0126
0.0377
230,304
21,022
142,479,284
35,174,755
618,657
1,673,235
13.31
24.01
82,340
401,733
0.0016
0.0006
0.0123
0.0025
47,698
176,477
337,126
167,057
63,328
29,959
90,742
413,561
156,877
40,592
117,544
4,912
24,876,889
36,957,629
188,061,601
66,003,052
25,861,556
13,026,870
47,922,810
243,370,668
54,265,197
25,677,552
50,553,841
2,928,264
521,550
209,419
557,838
395,093
408,375
434,823
528,122
588,476
345,909
632,577
430,084
596,145
6.96
5.86
4.79
4.39
5.44
5.14
4.28
6.17
17.50
8.14
4.44
21.45
36,302
12,262
26,703
17,356
22,198
22,341
22,604
36,312
60,534
51,502
19,088
127,873
0.0019
0.0048
0.0022
0.0030
0.0029
0.0023
0.0023
0.0020
0.0029
0.0016
0.0023
0.0017
0.0278
0.0824
0.0450
0.0692
0.0541
0.0452
0.0532
0.0331
0.0167
0.0196
0.0529
0.0079
242,081
78,452,141
324,074
7.21
23,371
0.0031
0.0432
Tobacco Products .............................
Textile Mill Products .........................
Apparel And Other Textile Products
Lumber And Wood Products ............
Furniture And Fixtures ......................
Paper And Allied Products ...............
Printing And Publishing ....................
Chemicals And Allied Products ........
Petroleum And Coal Products ..........
Rubber And Misc. Plastics Products
Leather And Leather Products .........
Stone, Clay, And Glass Products .....
Primary Metal Industries ...................
Fabricated Metal Products ...............
Industrial Machinery And Equipment
Electronic & Other Electric Equipment.
Transportation Equipment ................
Instruments And Related Products ..
Miscellaneous Manufacturing Industries.
Railroad transportation .....................
Local and interurban passenger
transit.
Trucking And Warehousing ..............
Water Transportation ........................
Transportation by air ........................
Pipelines, Except Natural Gas .........
Transportation Services ....................
Communications ...............................
Electric, Gas, And Sanitary Services
Wholesale Trade—Durable Goods ..
Wholesale
Trade—Nondurable
Goods.
Building Materials & Garden Supplies.
General Merchandise Stores ............
Food Stores ......................................
Automotive Dealers & Service Stations.
Apparel And Accessory Stores ........
Home Furniture And Furnishings
Stores.
Eating And Drinking Places ..............
Miscellaneous Retail .........................
Depository Institutions ......................
Nondepository Institutions ................
Security And Commodity Brokers ....
Insurance Carriers ............................
Insurance Agents, Brokers, & Service.
Real Estate .......................................
Holding And Other Investment Offices.
Hotels And Other Lodging Places ....
Personal Services .............................
Business Services ............................
Auto Repair, Services, And Parking
Miscellaneous Repair Services ........
Motion Pictures .................................
Amusement & Recreation Services ..
Health Services ................................
Legal Services ..................................
Educational Services ........................
Social Services .................................
Museums, Botanical, Zoological Gardens.
Membership Organizations ...............
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TABLE 15.—IMPACTS ON SMALL BUSINESSES—Continued
Number
of small
business
establishments
SIC 1
Industry description
8700 ......
Small business revenues
($1000)
Revenue per
establishment
Profit rate
(%)
Profit per
establishment
Cost as a
percent of
revenue
Cost as a
percent of
profit
271,169
151,671,072
559,323
6.39
35,745
0.0018
0.0283
16,395
8,169,059
498,265
6.80
33,882
0.0020
0.0298
Engineering and management services.
Services, n.e.c ..................................
8900 ......
1 Consistent
with the preliminary analysis, OSHA in this final analysis has grouped affected industries according to the 1987 Standard Industrial
Classification System. For industry coding under the North American Industry Classification System (NAICS), see NAICS, Executive Office of the
President, Office of Management and Budget, 1997 and 2002.
Source: U.S. Dept. of Labor, OSHA, Office of Regulatory Analysis, 2006, based on U.S. Census Bureau, 2001, and Dun & Bradstreet, 2001.
VII. State Plan Standards
The 26 States or territories with
OSHA-approved occupational safety
and health plans must adopt an
equivalent amendment or one that is at
least as protective to employees within
6 months of the publication date of the
final standard. These are: Alaska,
Arizona, California, Connecticut (for
State and local government employees
only), Hawaii, Indiana, Iowa, Kentucky,
Maryland, Michigan, Minnesota,
Nevada, New Mexico, New Jersey (for
State and local government employees
only), New York (for State and local
government employees only), North
Carolina, Oregon, Puerto Rico, South
Carolina, Tennessee, Utah, Vermont,
Virginia, Virgin Islands, Washington,
and Wyoming.
VIII. Environmental Impact Analysis
The final rule’s provisions have been
reviewed in accordance with the
requirements of the National
Environmental Policy Act (NEPA) of
1969 (42 U.S.C. 4321, et seq.), the
regulations of the Council on
Environmental Quality (40 CFR Part
1502), and the Department of Labor’s
NEPA procedures (29 CFR Part 11). As
a result of this review, OSHA has
determined that these provisions will
have no significant effect on air, water
or soil quality, plant or animal life, on
the use of land, or other aspects of the
environment.
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IX. Unfunded Mandates
This final rule has been reviewed in
accordance with the Unfunded
Mandates Reform Act of 1995 (UMRA)
(2 U.S.C. 1501 et seq.). For the purposes
of the UMRA, the Agency certifies that
this final rule does not impose any
Federal mandate that may result in
increased expenditures by State, local,
or tribal governments, or increased
expenditures by the private sector, of
more than $100 million in any year.
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X. Federalism
OSHA has reviewed this rule in
accordance with the Executive Order on
Federalism (Executive Order 13132, 64
FR 43255, August 10, 1999), which
requires that agencies, to the extent
possible, refrain from limiting State
policy options, consult with States prior
to taking any actions that would restrict
State policy options, and take such
actions only when there is clear
constitutional authority and the
presence of a problem of national scope.
The Order provides for preemption of
State law only if there is a clear
Congressional intent for the Agency to
do so. Any such preemption is to be
limited to the extent possible.
Section 18 of the OSH Act expresses
Congress’s intent to preempt State laws
where OSHA has promulgated
occupational safety and health
standards. A State can avoid preemption
on issues covered by Federal standards
only if it submits, and obtains Federal
approval of, a plan for the development
of such standards and their
enforcement. 29 U.S.C. 667, Gade v.
National Solid Wastes Management
Association, 505 U.S. 88 (1992).
Occupational safety and health
standards developed by such Plan States
must, among other things, be at least as
effective in providing safe and healthful
employment and places of employment
as the Federal standards. Subject to the
statutory limitations of the OSH Act,
State-Plan States are free to develop and
enforce their own requirements for
occupational safety and health
protections.
Although OSHA has a clear statutory
mandate to preempt State occupational
safety and health laws, States may
enforce standards, such as State and
local fire and building codes, which are
designed to protect a wider class of
persons than employees. As discussed
earlier, the final rule introduces few
new requirements that are not already
mandated by applicable State and local
law. In fact, most States and
municipalities require compliance with
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the NEC, which is consistent with the
final rule.
XI. OMB Review Under the Paperwork
Reduction Act of 1995
The final rule Electrical Standard
contains several collection-ofinformation (paperwork) requirements
that are subject to review by the Office
of Management and Budget (OMB)
under the Paperwork Reduction Act of
1995 (PRA–95), 44 U.S.C. 3501 et seq.,
and OMB’s regulations at 5 CFR part
1320. PRA–95 defines ‘‘collection of
information’’ as ‘‘the obtaining, causing
to be obtained, soliciting, or requiring
the disclosure to third parties or the
public of facts or opinions by or for an
agency regardless of form or format
* * *’’ (44 U.S.C. 3502(3)(A)). The
collection-of-information requirements
contained in the proposed Design Safety
Standards for Electrical Systems was
submitted to OMB on April 2, 2004. On
December 7, 2004, OMB provided the
following comment regarding its review
of the paperwork requirements
contained in the proposed rule:
The information collection provisions
associated with the Design Safety Standards
for Electrical Systems proposed rule are not
approved at this time. OSHA will examine
public comment in response to the [Notice of
Proposed Rulemaking] and will describe in
the preamble of the final rule how the
[A]gency has maximized the practical utility
of the collection and minimized its burden.
In the preamble to the proposed rule,
OSHA asked for comments on each of
the paperwork requirements in the
Electrical Standard for general industry,
Subpart S. OSHA received no comments
on the paperwork burdens or OSHA’s
estimation of those burdens. However,
OSHA added a provision to the standard
based on comments received on the
proposed GFCI requirements. In
response to those comments, the Agency
added a requirement for the assured
equipment grounding conductor
program under limited conditions. This
new provision will add 203 hours to the
paperwork burden.
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The collection-of-information
requirements contained in the final rule
also include requirements in § 1910.303
for marking series combination ratings,
§ 1910.304—Wiring design and
protection, § 1910.306—Specific
purpose equipment and installations,
§ 1910.307—Hazardous (classified)
locations, and § 1910.308—Special
systems. The final InformationCollection Request estimates the total
burden hours associated with the
collection-of-information requirements
to be approximately 9,353 hours and
estimates the cost for maintenance and
operation to be approximately $3,750.
OMB is currently reviewing OSHA’s
request for approval of the collection-ofinformation requirements in the final
rule.
These collection-of-information
requirements are needed to provide
electrical safety to employees against
the electric shock hazards that might be
present in the workplace. The marking
of electric equipment with proper
ratings, identifying the phase and
system of each ungrounded conductor,
labeling certain disconnecting means
with indentification signs, using the
assured equipment grounding conductor
program whenever approved GFCIs are
not available, and documenting
hazardous classified areas are all ways
of reducing the electrical hazards posed
on employees. OSHA will use the
records developed in response to this
standard to determine compliance. The
employer’s failure to generate and
disclose the information required in this
standard will affect significantly
OSHA’s effort to control and reduce
injuries and fatalities related to
electrical hazards in the workplace.
OSHA minimized the burden hours
imposed by collections of information
contained in the standard by relying
heavily on the National Electrical Code
and NFPA 70E, Standard for Electrical
Safety Requirements for Employee
Workplaces. The collections of
information in the standard mirror
current industry practice and, therefore,
impose minimal burden on employers
and eliminate any confusion between
current industry practice and the
standard. The Agency believes that the
information-collection frequencies
required by the standard are the
minimum frequencies necessary to
effectively regulate the electrical
hazards posed by the workforce.
Potential respondents are not required
to respond to the information collection
requirements until they have been
approved and a currently valid OMB
control number is displayed. OMB is
currently reviewing OSHA’s request for
approval of the 29 CFR Part 1910
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Subpart S information collections.
OSHA will publish a subsequent
Federal Register document when OMB
takes further action on the information
collection requirements in the Electrical
Standards rule.
XII. Effective Date and Date of
Application
The scope and application of Subpart
S is set forth in § 1910.302 in paragraphs
(b)(1) through (b)(4). The paragraphs are
as follows: (b)(1) all installations
regardless of when the installation was
built; (b)(2) all installations built after
March 15, 1972; (b)(3) all installations
built after April 16, 1981; and (b)(4) all
installations built after the final rule is
published.
In the preamble to the Proposal,
OSHA proposed to make some new
requirements effective 90 days after the
final rule is published. We invited
comments on whether this time is
sufficient to implement the changes
required by the revised standard.
International Paper stated that
companies will need at least 90 days to
effectively communicate and implement
the provisions in the standard, even
within a large organization (Ex. 3–6).
They further stated that this period
would allow companies to develop and
update site specific electrical safety
programs and would allow large
companies to develop policies
supplemental to the OSHA standards as
well as adequately address site issues
and concerns. In addition, they noted
that the current electrical design and
installation would need to be reviewed
for compliance. They stated that the
proposed changes to the depth of
working space in front of electrical
equipment, and proposed changes to
elevation requirements to unguarded
live parts of electrical equipment, for
example, may necessitate design or
construction changes.
Two commenters did not believe that
90 days after the final rule is published
would be enough time for employers to
effectively implement the new
requirements proposed in the electrical
standard, especially in states not
mandating the latest codes (Exs. 3–3, 3–
10). These commenters recommended
that the effective date be 180 days after
the final rule is published. One of these
commenters, Duke Energy Corporation,
argued that additional time would be
needed for employers to determine
compliance and then retrofit
installations if necessary. The other
commenter, ORC World Wide, said that
employers need to determine how the
new requirements apply to their
installations and plan accordingly. They
argued that the standard is complex and
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7189
may take companies time to understand
and assimilate the standard into their
operations.
OSHA agrees with the public
comments on the effective date and
recognizes that companies may need
additional time to implement the
standard. For the reasons given by these
commenters, the Agency will grant the
request to extend the effective date to
180 days after the final rule is
published.
Accordingly, the effective date of this
final rule is 180 days after publication.
The 180-day period between the
issuance of the standard and their
effective date is intended to provide
sufficient time for employers and
employees to become informed of and
comply with the requirements of the
standard.
The standards currently found in the
existing Subpart S (§§ 1910.302 through
1910.308) remain in effect until the
standards contained in this rule actually
go into effect. Should the new standards
be stayed, judicially or administratively,
or should the standards not sustain legal
challenge under section 6(f) of the OSH
Act, the existing standards in Subpart S
will remain in effect.
Any petitions for administrative
reconsiderations of these standards or
for an administrative stay pending
judicial review must be filed with the
Assistant Secretary of Labor for
Occupational Safety and Health on or
before April 16, 2007. Any petitions
filed after this day will be considered to
be filed untimely.
As discussed fully in the summary
and explanation of final § 1910.302(b),
in section V. earlier in this preamble,
OSHA is making the new requirements
in revised Subpart S effective 180 days
after the final rule is published in the
Federal Register. It should be noted that
applying new provisions only to new
installations is the same approach that
OSHA took in promulgating the current
version of Subpart S in 1981. The
Agency found that this approach was
successful and has no indication that it
was unduly burdensome or
insufficiently protective.
List of Subjects in 29 CFR Part 1910
Electric power, Fire prevention,
Hazardous substances, Occupational
safety and health, Safety.
Authority and Signature
This document was prepared under
the direction of Edwin G. Foulke, Jr.,
Assistant Secretary of Labor for
Occupational Safety and Health, 200
Constitution Avenue, NW., Washington,
DC 20210.
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This action is taken pursuant to
sections 4, 6, and 8 of the Occupational
Safety and Health Act of 1970 (29 U.S.C.
653, 655, 657), Secretary of Labor’s
Order No. 5–2002 (67 F.R. 65008), and
29 CFR Part 1911.
Signed at Washington, DC, this 24th day of
January, 2007.
Edwin G. Foulke, Jr.,
Assistant Secretary of Labor.
PART 1910—[AMENDED]
FR 9033), or 5–2002 (67 FR 65008), as
applicable; and 29 CFR part 1911.
4. Appendix D to § 1910.66 is
amended as follows:
I a. Paragraph (c)(22)(i) is revised as set
forth below.
I b. In the second sentence of paragraph
(c)(22)(vii), the words ‘‘Article 610 of
the National Electrical Code, NFPA 70–
1971; ANSI C1–1971 (Rev. of C1–1968)’’
are revised to read ‘‘Subpart S of this
Part.’’
I
Part 1910 of Title 29 of the Code of
Federal Regulations is amended as
follows:
§ 1910.66 Powered platforms for building
maintenance.
Subpart A—General
Appendix D to § 1910.66—Existing
Installations (Mandatory)
I
*
1. The authority citation for Subpart A
is revised to read as follows:
I
Authority: Sections 4, 6, and 8 of the
Occupational Safety and Health Act of 1970
(29 U.S.C. 653, 655, and 657); Secretary of
Labor’s Order No. 12–71 (36 FR 8754), 8–76
(41 FR 25059), 9–83 (48 FR 35736), 1–90 (55
FR 9033), 6–96 (62 FR 111), 3–2000 (65 FR
50017), or 5–2002 (67 FR 65008), as
applicable.
Sections 1910.6, 1910.7, and 1910.8 also
issued under 29 CFR part 1911. Section
1910.7(f) also issued under 31 U.S.C. 9701,
29 U.S.C. 9 a, 5 U.S.C. 553; Public Law 106–
113 (113 Stat. 1501A–222); and OMB
Circular A–25 (dated July 8, 1993) (58 FR
38142, July 15, 1993).
2. Section 1910.6 is amended by
revising the introductory text to
paragraph (e), removing and reserving
paragraph (e)(33), revising the
introductory text to paragraph (q), and
removing and reserving paragraph
(q)(16). The revised text reads as
follows:
I
§ 1910.6
Incorporation by reference.
*
*
*
*
*
(e) The following material is available
for purchase from the American
National Standards Institute (ANSI), 25
West 43rd Street, Fourth Floor, New
York, NY 10036:
*
*
*
*
*
(q) The following material is available
for purchase from the National Fire
Protection Association (NFPA), 1
Batterymarch Park, Quincy, MA 02269:
*
*
*
*
*
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Subpart F—Powered Platforms,
Manlifts, and Vehicle-Mounted Work
Platforms
3. The authority citation for Subpart F
is revised to read as follows:
I
Authority: Secs. 4, 6, and 8 of the
Occupational Safety and Health Act of 1970
(29 U.S.C. 653, 655, and 657); Secretary of
Labor’s Order No. 12–71 (36 FR 8754), 8–76
(41 FR 25059), 9–83 (48 FR 35736), 1–90 (55
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*
*
*
*
*
*
*
*
*
(c) * * *
(22) * * * (i) All electrical equipment and
wiring shall conform to the requirements of
Subpart S of this Part, except as modified by
ANSI A120.1—1970 ‘‘American National
Standard Safety Requirements for Powered
Platforms for Exterior Building Maintenance’’
(see § 1910.6). For detail design
specifications for electrical equipment, see
Part 2, ANSI A120.1–1970.
*
*
*
*
*
Subpart S—Electrical
5. The authority citation for Subpart S
is revised to read as follows:
I
Authority: Secs. 4, 6, 8, Occupational
Safety and Health Act of 1970 (29 U.S.C. 653,
655, 657); Secretary of Labor’s Order No. 8–
76 (41 FR 25059), 1–90 (55 FR 9033), or 5–
2002 (67 F.R. 65008), as applicable; 29 CFR
Part 1911.
6. Sections 1910.302 through
1910.308 are revised to read as follows:
I
Design Safety Standards for Electrical
Systems
§ 1910.302
Electric utilization systems.
Sections 1910.302 through 1910.308
contain design safety standards for
electric utilization systems.
(a) Scope—(1) Covered. The
provisions of §§ 1910.302 through
1910.308 cover electrical installations
and utilization equipment installed or
used within or on buildings, structures,
and other premises, including:
(i) Yards;
(ii) Carnivals;
(iii) Parking and other lots;
(iv) Mobile homes;
(v) Recreational vehicles;
(vi) Industrial substations;
(vii) Conductors that connect the
installations to a supply of electricity;
and
(viii) Other outside conductors on the
premises.
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(2) Not covered. The provisions of
§§ 1910.302 through 1910.308 do not
cover:
(i) Installations in ships, watercraft,
railway rolling stock, aircraft, or
automotive vehicles other than mobile
homes and recreational vehicles;
(ii) Installations underground in
mines;
(iii) Installations of railways for
generation, transformation,
transmission, or distribution of power
used exclusively for operation of rolling
stock or installations used exclusively
for signaling and communication
purposes;
(iv) Installations of communication
equipment under the exclusive control
of communication utilities, located
outdoors or in building spaces used
exclusively for such installations; or
(v) Installations under the exclusive
control of electric utilities for the
purpose of communication or metering;
or for the generation, control,
transformation, transmission, and
distribution of electric energy located in
buildings used exclusively by utilities
for such purposes or located outdoors
on property owned or leased by the
utility or on public highways, streets,
roads, etc., or outdoors by established
rights on private property.
(b) Extent of application—(1)
Requirements applicable to all
installations. The following
requirements apply to all electrical
installations and utilization equipment,
regardless of when they were designed
or installed:
§ 1910.303(b)—Examination,
installation, and use of equipment
§ 1910.303(c)(3)—Electrical
connections—Splices
§ 1910.303(d)—Arcing parts
§ 1910.303(e)—Marking
§ 1910.303(f), except (f)(4) and (f)(5)—
Disconnecting means and circuits
§ 1910.303(g)(2)—600 volts or less—
Guarding of live parts
§ 1910.304(a)(3)—Use of grounding
terminals and devices
§ 1910.304(f)(1)(i), (f)(1)(iv), and
(f)(1)(v)—Overcurrent protection—600
volts, nominal, or less
§ 1910.304(g)(1)(ii), (g)(1)(iii), (g)(1)(iv),
and (g)(1)(v)—Grounding—Systems to
be grounded
§ 1910.304(g)(4)—Grounding—
Grounding connections
§ 1910.304(g)(5)—Grounding—
Grounding path
§ 1910.304(g)(6)(iv)(A) through
(g)(6)(iv)(D), and (g)(6)(vi)—
Grounding—Supports, enclosures,
and equipment to be grounded
§ 1910.304(g)(7)—Grounding—
Nonelectrical equipment
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§ 1910.304(g)(8)(i)—Grounding—
Methods of grounding fixed
equipment
§ 1910.305(g)(1)—Flexible cords and
cables—Use of flexible cords and
cables
§ 1910.305(g)(2)(ii) and (g)(2)(iii)—
Flexible cords and cables—
Identification, splices, and
terminations
§ 1910.307, except as specified in
§ 1910.307(b)—Hazardous (classified)
locations
(2) Requirements applicable to
installations made after March 15, 1972.
Every electrical installation and all
utilization equipment installed or
overhauled after March 15, 1972, shall
comply with the provisions of
§§ 1910.302 through 1910.308, except as
noted in paragraphs (b)(3) and (b)(4) of
this section.
(3) Requirements applicable only to
installations made after April 16, 1981.
The following requirements apply only
to electrical installations and utilization
equipment installed after April 16,
1981:
§ 1910.303(h)(4)—Over 600 volts,
nominal—Entrance and access to
work space
§ 1910.304(f)(1)(vii) and (f)(1)(viii)—
Overcurrent protection—600 volts,
nominal, or less
§ 1910.304(g)(9)(i)—Grounding—
Grounding of systems and circuits of
1000 volts and over (high voltage)
§ 1910.305(j)(6)(ii)(D)—Equipment for
general use—Capacitors
§ 1910.306(c)(9)—Elevators,
dumbwaiters, escalators, moving
walks, wheelchair lifts, and stairway
chair lifts—Interconnection between
multicar controllers
§ 1910.306(i)—Electrically driven or
controlled irrigation machines
§ 1910.306(j)(5)—Swimming pools,
fountains, and similar installations—
Fountains
§ 1910.308(a)(1)(ii)—Systems over 600
volts, nominal—Aboveground wiring
methods
§ 1910.308(c)(2)—Class 1, Class 2, and
Class 3 remote control, signaling, and
power-limited circuits—Marking
§ 1910.308(d)—Fire alarm systems
(4) Requirements applicable only to
installations made after August 13,
2007. The following requirements apply
only to electrical installations and
utilization equipment installed after
August 13, 2007:
§ 1910.303(f)(4)—Disconnecting means
and circuits—Capable of accepting a
lock
§ 1910.303(f)(5)—Disconnecting means
and circuits—Marking for series
combination ratings
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§ 1910.303(g)(1)(iv) and (g)(1)(vii)—600
Volts, nominal, or less—Space about
electric equipment
§ 1910.303(h)(5)(vi)—Over 600 volts,
nominal—Working space and
guarding
§ 1910.304(b)(1)—Branch circuits—
Identification of multiwire branch
circuits
§ 1910.304(b)(3)(i)—Branch circuits—
Ground-fault circuit interrupter
protection for personnel
§ 1910.304(f)(2)(i)(A), (f)(2)(i)(B) (but not
the introductory text to
§ 1910.304(f)(2)(i)), and (f)(2)(iv)(A)—
Overcurrent protection—Feeders and
branch circuits over 600 volts,
nominal
§ 1910.305(c)(3)(ii)—Switches—
Connection of switches
§ 1910.305(c)(5)—Switches—Grounding
§ 1910.306(a)(1)(ii)—Electric signs and
outline lighting—Disconnecting
means
§ 1910.306(c)(4)—Elevators,
dumbwaiters, escalators, moving
walks, wheelchair lifts, and stairway
chair lifts—Operation
§ 1910.306(c)(5)—Elevators,
dumbwaiters, escalators, moving
walks, wheelchair lifts, and stairway
chair lifts—Location
§ 1910.306(c)(6)—Elevators,
dumbwaiters, escalators, moving
walks, wheelchair lifts, and stairway
chair lifts—Identification and signs
§ 1910.306(c)(7)—Elevators,
dumbwaiters, escalators, moving
walks, wheelchair lifts, and stairway
chair lifts—Single-car and multicar
installations
§ 1910.306(j)(1)(iii)—Swimming pools,
fountains, and similar installations—
Receptacles
§ 1910.306(k)—Carnivals, circuses, fairs,
and similar events
§ 1910.308(a)(5)(v) and (a)(5)(vi)(B)—
Systems over 600 volts, nominal—
Interrupting and isolating devices
§ 1910.308(a)(7)(vi)—Systems over 600
volts, nominal—Tunnel installations
§ 1910.308(b)(3)—Emergency power
systems—Signs
§ 1910.308(c)(3)—Class 1, Class 2, and
Class 3 remote control, signaling, and
power-limited circuits—Separation
from conductors of other circuits
§ 1910.308(f)—Solar photovoltaic
systems
(c) Applicability of requirements for
disconnecting means. The requirement
in § 1910.147(c)(2)(iii) that energy
isolating devices be capable of accepting
a lockout device whenever replacement
or major repair, renovation or
modification of a machine or equipment
is performed, and whenever new
machines or equipment are installed
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7191
after January 2, 1990, applies in
addition to any requirements in
§ 1910.303 through § 1910.308 that
disconnecting means be capable of
being locked in the open position under
certain conditions.
§ 1910.303
General.
(a) Approval. The conductors and
equipment required or permitted by this
subpart shall be acceptable only if
approved, as defined in § 1910.399.
(b) Examination, installation, and use
of equipment—(1) Examination. Electric
equipment shall be free from recognized
hazards that are likely to cause death or
serious physical harm to employees.
Safety of equipment shall be determined
using the following considerations:
(i) Suitability for installation and use
in conformity with the provisions of this
subpart;
Note to paragraph (b)(1)(i) of this section:
Suitability of equipment for an identified
purpose may be evidenced by listing or
labeling for that identified purpose.
(ii) Mechanical strength and
durability, including, for parts designed
to enclose and protect other equipment,
the adequacy of the protection thus
provided;
(iii) Wire-bending and connection
space;
(iv) Electrical insulation;
(v) Heating effects under all
conditions of use;
(vi) Arcing effects;
(vii) Classification by type, size,
voltage, current capacity, and specific
use; and
(viii) Other factors that contribute to
the practical safeguarding of persons
using or likely to come in contact with
the equipment.
(2) Installation and use. Listed or
labeled equipment shall be installed and
used in accordance with any
instructions included in the listing or
labeling.
(3) Insulation integrity. Completed
wiring installations shall be free from
short circuits and from grounds other
than those required or permitted by this
subpart.
(4) Interrupting rating. Equipment
intended to interrupt current at fault
levels shall have an interrupting rating
sufficient for the nominal circuit voltage
and the current that is available at the
line terminals of the equipment.
Equipment intended to interrupt current
at other than fault levels shall have an
interrupting rating at nominal circuit
voltage sufficient for the current that
must be interrupted.
(5) Circuit impedance and other
characteristics. The overcurrent
protective devices, the total impedance,
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the component short-circuit current
ratings, and other characteristics of the
circuit to be protected shall be selected
and coordinated to permit the circuit
protective devices used to clear a fault
to do so without the occurrence of
extensive damage to the electrical
components of the circuit. This fault
shall be assumed to be either between
two or more of the circuit conductors,
or between any circuit conductor and
the grounding conductor or enclosing
metal raceway.
(6) Deteriorating agents. Unless
identified for use in the operating
environment, no conductors or
equipment shall be located in damp or
wet locations; where exposed to gases,
fumes, vapors, liquids, or other agents
that have a deteriorating effect on the
conductors or equipment; or where
exposed to excessive temperatures.
(7) Mechanical execution of work.
Electric equipment shall be installed in
a neat and workmanlike manner.
(i) Unused openings in boxes,
raceways, auxiliary gutters, cabinets,
equipment cases, or housings shall be
effectively closed to afford protection
substantially equivalent to the wall of
the equipment.
(ii) Conductors shall be racked to
provide ready and safe access in
underground and subsurface enclosures
that persons enter for installation and
maintenance.
(iii) Internal parts of electrical
equipment, including busbars, wiring
terminals, insulators, and other surfaces,
may not be damaged or contaminated by
foreign materials such as paint, plaster,
cleaners, abrasives, or corrosive
residues.
(iv) There shall be no damaged parts
that may adversely affect safe operation
or mechanical strength of the
equipment, such as parts that are
broken, bent, cut, or deteriorated by
corrosion, chemical action, or
overheating.
(8) Mounting and cooling of
equipment. (i) Electric equipment shall
be firmly secured to the surface on
which it is mounted.
cprice-sewell on PROD1PC61 with RULES
Note to paragraph (b)(8)(i) of this section:
Wooden plugs driven into holes in masonry,
concrete, plaster, or similar materials are not
considered secure means of fastening electric
equipment.
(ii) Electric equipment that depends
on the natural circulation of air and
convection principles for cooling of
exposed surfaces shall be installed so
that room airflow over such surfaces is
not prevented by walls or by adjacent
installed equipment. For equipment
designed for floor mounting, clearance
between top surfaces and adjacent
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surfaces shall be provided to dissipate
rising warm air.
(iii) Electric equipment provided with
ventilating openings shall be installed
so that walls or other obstructions do
not prevent the free circulation of air
through the equipment.
(c) Electrical connections—(1)
General. Because of different
characteristics of dissimilar metals:
(i) Devices such as pressure terminal
or pressure splicing connectors and
soldering lugs shall be identified for the
material of the conductor and shall be
properly installed and used;
(ii) Conductors of dissimilar metals
may not be intermixed in a terminal or
splicing connector where physical
contact occurs between dissimilar
conductors (such as copper and
aluminum, copper and copper-clad
aluminum, or aluminum and copperclad aluminum) unless the device is
identified for the purpose and
conditions of use; and
(iii) Materials such as solder, fluxes,
inhibitors, and compounds, where
employed, shall be suitable for the use
and shall be of a type that will not
adversely affect the conductors,
installation, or equipment.
(2) Terminals. (i) Connection of
conductors to terminal parts shall
ensure a good connection without
damaging the conductors and shall be
made by means of pressure connectors
(including set-screw type), solder lugs,
or splices to flexible leads. However,
No. 10 or smaller conductors may be
connected by means of wire binding
screws or studs and nuts having
upturned lugs or equivalent.
(ii) Terminals for more than one
conductor and terminals used to
connect aluminum shall be so
identified.
(3) Splices. (i) Conductors shall be
spliced or joined with splicing devices
identified for the use or by brazing,
welding, or soldering with a fusible
metal or alloy. Soldered splices shall
first be spliced or joined to be
mechanically and electrically secure
without solder and then soldered. All
splices and joints and the free ends of
conductors shall be covered with an
insulation equivalent to that of the
conductors or with an insulating device
identified for the purpose.
(ii) Wire connectors or splicing means
installed on conductors for direct burial
shall be listed for such use.
(d) Arcing parts. Parts of electric
equipment that in ordinary operation
produce arcs, sparks, flames, or molten
metal shall be enclosed or separated and
isolated from all combustible material.
(e) Marking—(1) Identification of
manufacturer and ratings. Electric
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equipment may not be used unless the
following markings have been placed on
the equipment:
(i) The manufacturer’s name,
trademark, or other descriptive marking
by which the organization responsible
for the product may be identified; and
(ii) Other markings giving voltage,
current, wattage, or other ratings as
necessary.
(2) Durability. The marking shall be of
sufficient durability to withstand the
environment involved.
(f) Disconnecting means and
circuits—(1) Motors and appliances.
Each disconnecting means required by
this subpart for motors and appliances
shall be legibly marked to indicate its
purpose, unless located and arranged so
the purpose is evident.
(2) Services, feeders, and branch
circuits. Each service, feeder, and
branch circuit, at its disconnecting
means or overcurrent device, shall be
legibly marked to indicate its purpose,
unless located and arranged so the
purpose is evident.
(3) Durability of markings. The
markings required by paragraphs (f)(1)
and (f)(2) of this section shall be of
sufficient durability to withstand the
environment involved.
(4) Capable of accepting a lock.
Disconnecting means required by this
subpart shall be capable of being locked
in the open position.
(5) Marking for series combination
ratings. (i) Where circuit breakers or
fuses are applied in compliance with
the series combination ratings marked
on the equipment by the manufacturer,
the equipment enclosures shall be
legibly marked in the field to indicate
that the equipment has been applied
with a series combination rating.
(ii) The marking required by
paragraph (f)(5)(i) of this section shall be
readily visible and shall state
‘‘Caution—Series Combination System
Rated ll Amperes. Identified
Replacement Component Required.’’
(g) 600 Volts, nominal, or less. This
paragraph applies to electric equipment
operating at 600 volts, nominal, or less
to ground.
(1) Space about electric equipment.
Sufficient access and working space
shall be provided and maintained about
all electric equipment to permit ready
and safe operation and maintenance of
such equipment.
(i) Working space for equipment
likely to require examination,
adjustment, servicing, or maintenance
while energized shall comply with the
following dimensions, except as
required or permitted elsewhere in this
subpart:
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(A) The depth of the working space in
the direction of access to live parts may
not be less than indicated in Table
S–1. Distances shall be measured from
the live parts if they are exposed or from
the enclosure front or opening if they
are enclosed;
(B) The width of working space in
front of the electric equipment shall be
the width of the equipment or 762 mm
(30 in.), whichever is greater. In all
cases, the working space shall permit at
least a 90-degree opening of equipment
doors or hinged panels; and
(C) The work space shall be clear and
extend from the grade, floor, or platform
to the height required by paragraph
(g)(1)(vi) of this section. However, other
equipment associated with the electrical
installation and located above or below
the electric equipment may extend not
more than 153 mm (6 in.) beyond the
front of the electric equipment.
(ii) Working space required by this
standard may not be used for storage.
When normally enclosed live parts are
exposed for inspection or servicing, the
working space, if in a passageway or
general open space, shall be suitably
guarded.
(iii) At least one entrance of sufficient
area shall be provided to give access to
the working space about electric
equipment.
(iv) For equipment rated 1200
amperes or more and over 1.83 m (6.0
ft) wide, containing overcurrent devices,
switching devices, or control devices,
there shall be one entrance not less than
610 mm (24 in.) wide and 1.98 m (6.5
ft) high at each end of the working
space, except that:
(A) Where the location permits a
continuous and unobstructed way of
exit travel, one means of exit is
permitted; or
(B) Where the working space required
by paragraph (g)(1)(i) of this section is
doubled, only one entrance to the
working space is required; however, the
entrance shall be located so that the
edge of the entrance nearest the
7193
equipment is the minimum clear
distance given in Table S–1 away from
such equipment.
(v) Illumination shall be provided for
all working spaces about service
equipment, switchboards, panelboards,
and motor control centers installed
indoors. Additional lighting fixtures are
not required where the working space is
illuminated by an adjacent light source.
In electric equipment rooms, the
illumination may not be controlled by
automatic means only.
(vi) The minimum headroom of
working spaces about service
equipment, switchboards, panelboards,
or motor control centers shall be as
follows:
(A) For installations built before
August 13, 2007, 1.91 m (6.25 ft); and
(B) For installations built on or after
August 13, 2007, 1.98 m (6.5 ft), except
that where the electrical equipment
exceeds 1.98 m (6.5 ft) in height, the
minimum headroom may not be less
than the height of the equipment.
TABLE S–1.—MINIMUM DEPTH OF CLEAR WORKING SPACE AT ELECTRIC EQUIPMENT, 600 V OR LESS
Minimum clear distance for condition 2 3
Nominal voltage to ground
Condition A
m
0–150 .......................................................................................................
151–600 ...................................................................................................
Condition B
ft
m
Condition C
ft
m
10.9
13.0
10.9
13.0
10.9
13.0
1.0
3.5
ft
0.9
1.2
3.0
4.0
cprice-sewell on PROD1PC61 with RULES
Notes to Table S–1:
1. Minimum clear distances may be 0.7 m (2.5 ft) for installations built before April 16, 1981.
2. Conditions A, B, and C are as follows:
Condition A—Exposed live parts on one side and no live or grounded parts on the other side of the working space, or exposed live parts on
both sides effectively guarded by suitable wood or other insulating material. Insulated wire or insulated busbars operating at not over 300 volts
are not considered live parts.
Condition B—Exposed live parts on one side and grounded parts on the other side.
Condition C—Exposed live parts on both sides of the work space (not guarded as provided in Condition A) with the operator between.
3. Working space is not required in back of assemblies such as dead-front switchboards or motor control centers where there are no renewable or adjustable parts (such as fuses or switches) on the back and where all connections are accessible from locations other than the back.
Where rear access is required to work on deenergized parts on the back of enclosed equipment, a minimum working space of 762 mm (30 in.)
horizontally shall be provided.
(vii) Switchboards, panelboards, and
distribution boards installed for the
control of light and power circuits, and
motor control centers shall be located in
dedicated spaces and protected from
damage.
(A) For indoor installation, the
dedicated space shall comply with the
following:
(1) The space equal to the width and
depth of the equipment and extending
from the floor to a height of 1.83 m (6.0
ft) above the equipment or to the
structural ceiling, whichever is lower,
shall be dedicated to the electrical
installation. Unless isolated from
equipment by height or physical
enclosures or covers that will afford
adequate mechanical protection from
vehicular traffic or accidental contact by
unauthorized personnel or that
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complies with paragraph (g)(1)(vii)(A)(2)
of this section, piping, ducts, or
equipment foreign to the electrical
installation may not be located in this
area;
(2) The space equal to the width and
depth of the equipment shall be kept
clear of foreign systems unless
protection is provided to avoid damage
from condensation, leaks, or breaks in
such foreign systems. This area shall
extend from the top of the electric
equipment to the structural ceiling;
(3) Sprinkler protection is permitted
for the dedicated space where the
piping complies with this section; and
(4) Control equipment that by its very
nature or because of other requirements
in this subpart must be adjacent to or
within sight of its operating machinery
is permitted in the dedicated space.
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Note to paragraph (g)(1)(vii)(A) of this
section: A dropped, suspended, or similar
ceiling that does not add strength to the
building structure is not considered a
structural ceiling.
(B) Outdoor electric equipment shall
be installed in suitable enclosures and
shall be protected from accidental
contact by unauthorized personnel, or
by vehicular traffic, or by accidental
spillage or leakage from piping systems.
No architectural appurtenance or other
equipment may be located in the
working space required by paragraph
(g)(1)(i) of this section.
(2) Guarding of live parts. (i) Except
as elsewhere required or permitted by
this standard, live parts of electric
equipment operating at 50 volts or more
shall be guarded against accidental
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Federal Register / Vol. 72, No. 30 / Wednesday, February 14, 2007 / Rules and Regulations
contact by use of approved cabinets or
other forms of approved enclosures or
by any of the following means:
(A) By location in a room, vault, or
similar enclosure that is accessible only
to qualified persons;
(B) By suitable permanent, substantial
partitions or screens so arranged so that
only qualified persons will have access
to the space within reach of the live
parts. Any openings in such partitions
or screens shall be so sized and located
that persons are not likely to come into
accidental contact with the live parts or
to bring conducting objects into contact
with them;
(C) By placement on a suitable
balcony, gallery, or platform so elevated
and otherwise located as to prevent
access by unqualified persons; or
(D) By elevation of 2.44 m (8.0 ft) or
more above the floor or other working
surface.
(ii) In locations where electric
equipment is likely to be exposed to
physical damage, enclosures or guards
shall be so arranged and of such
strength as to prevent such damage.
(iii) Entrances to rooms and other
guarded locations containing exposed
live parts shall be marked with
conspicuous warning signs forbidding
unqualified persons to enter.
(h) Over 600 volts, nominal—(1)
General. Conductors and equipment
used on circuits exceeding 600 volts,
nominal, shall comply with all
applicable provisions of the paragraphs
(a) through (g) of this section and with
the following provisions, which
supplement or modify the preceding
requirements. However, paragraphs
(h)(2), (h)(3), and (h)(4) of this section
do not apply to the equipment on the
supply side of the service point.
(2) Enclosure for electrical
installations. (i) Electrical installations
in a vault, room, or closet or in an area
surrounded by a wall, screen, or fence,
access to which is controlled by lock
and key or other approved means, are
considered to be accessible to qualified
persons only. The type of enclosure
used in a given case shall be designed
and constructed according to the
hazards associated with the installation.
(ii) For installations other than
equipment described in paragraph
(h)(2)(v) of this section, a wall, screen,
or fence shall be used to enclose an
outdoor electrical installation to deter
access by persons who are not qualified.
A fence may not be less than 2.13 m (7.0
ft) in height or a combination of 1.80 m
(6.0 ft) or more of fence fabric and a 305mm (1-ft) or more extension utilizing
three or more strands of barbed wire or
equivalent.
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Jkt 211001
(iii) The following requirements apply
to indoor installations that are
accessible to other than qualified
persons:
(A) The installations shall be made
with metal-enclosed equipment or shall
be enclosed in a vault or in an area to
which access is controlled by a lock;
(B) Metal-enclosed switchgear, unit
substations, transformers, pull boxes,
connection boxes, and other similar
associated equipment shall be marked
with appropriate caution signs; and
(C) Openings in ventilated dry-type
transformers and similar openings in
other equipment shall be designed so
that foreign objects inserted through
these openings will be deflected from
energized parts.
(iv) Outdoor electrical installations
having exposed live parts shall be
accessible to qualified persons only.
(v) The following requirements apply
to outdoor enclosed equipment
accessible to unqualified employees:
(A) Ventilating or similar openings in
equipment shall be so designed that
foreign objects inserted through these
openings will be deflected from
energized parts;
(B) Where exposed to physical
damage from vehicular traffic, suitable
guards shall be provided;
(C) Nonmetallic or metal-enclosed
equipment located outdoors and
accessible to the general public shall be
designed so that exposed nuts or bolts
cannot be readily removed, permitting
access to live parts;
(D) Where nonmetallic or metalenclosed equipment is accessible to the
general public and the bottom of the
enclosure is less than 2.44 m (8.0 ft)
above the floor or grade level, the
enclosure door or hinged cover shall be
kept locked; and
(E) Except for underground box covers
that weigh over 45.4 kg (100 lb), doors
and covers of enclosures used solely as
pull boxes, splice boxes, or junction
boxes shall be locked, bolted, or
screwed on.
(3) Work space about equipment.
Sufficient space shall be provided and
maintained about electric equipment to
permit ready and safe operation and
maintenance of such equipment. Where
energized parts are exposed, the
minimum clear work space may not be
less than 1.98 m (6.5 ft) high (measured
vertically from the floor or platform) or
less than 914 mm (3.0 ft) wide
(measured parallel to the equipment).
The depth shall be as required in
paragraph (h)(5)(i) of this section. In all
cases, the work space shall be adequate
to permit at least a 90-degree opening of
doors or hinged panels.
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(4) Entrance and access to work
space. (i) At least one entrance not less
than 610 mm (24 in.) wide and 1.98 m
(6.5 ft) high shall be provided to give
access to the working space about
electric equipment.
(A) On switchboard and control
panels exceeding 1.83 m (6.0 ft) in
width, there shall be one entrance at
each end of such boards unless the
location of the switchboards and control
panels permits a continuous and
unobstructed way of exit travel, or
unless the work space required in
paragraph (h)(5)(i) of this section is
doubled.
(B) Where one entrance to the
working space is permitted under the
conditions described in paragraph
(h)(4)(i)(A) of this section, the entrance
shall be located so that the edge of the
entrance nearest the switchboards and
control panels is at least the minimum
clear distance given in Table S–2 away
from such equipment.
(C) Where bare energized parts at any
voltage or insulated energized parts
above 600 volts, nominal, to ground are
located adjacent to such entrance, they
shall be suitably guarded.
(ii) Permanent ladders or stairways
shall be provided to give safe access to
the working space around electric
equipment installed on platforms,
balconies, mezzanine floors, or in attic
or roof rooms or spaces.
(5) Working space and guarding.
(i)(vi) Except as elsewhere required or
permitted in this subpart, the minimum
clear working space in the direction of
access to live parts of electric equipment
may not be less than specified in Table
S–2. Distances shall be measured from
the live parts, if they are exposed, or
from the enclosure front or opening, if
they are enclosed.
(ii) If switches, cutouts, or other
equipment operating at 600 volts,
nominal, or less, are installed in a room
or enclosure where there are exposed
live parts or exposed wiring operating at
over 600 volts, nominal, the highvoltage equipment shall be effectively
separated from the space occupied by
the low-voltage equipment by a suitable
partition, fence, or screen. However,
switches or other equipment operating
at 600 volts, nominal, or less, and
serving only equipment within the highvoltage vault, room, or enclosure may be
installed in the high-voltage enclosure,
room, or vault if accessible to qualified
persons only.
(iii) The following requirements apply
to the entrances to all buildings, rooms,
or enclosures containing exposed live
parts or exposed conductors operating at
over 600 volts, nominal:
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(A) The entrances shall be kept locked
unless they are under the observation of
a qualified person at all times; and
(B) Permanent and conspicuous
warning signs shall be provided, reading
substantially as follows:
‘‘DANGER—HIGH VOLTAGE—KEEP
OUT.’’
(iv) Illumination shall be provided for
all working spaces about electric
equipment.
(A) The lighting outlets shall be
arranged so that persons changing lamps
or making repairs on the lighting system
will not be endangered by live parts or
other equipment.
(B) The points of control shall be
located so that persons are prevented
from contacting any live part or moving
part of the equipment while turning on
the lights.
(v) Unguarded live parts above
working space shall be maintained at
elevations not less than specified in
Table S–3.
(vi) Pipes or ducts that are foreign to
the electrical installation and that
7195
require periodic maintenance or whose
malfunction would endanger the
operation of the electrical system may
not be located in the vicinity of service
equipment, metal-enclosed power
switchgear, or industrial control
assemblies. Protection shall be provided
where necessary to avoid damage from
condensation leaks and breaks in such
foreign systems.
Note to paragraph (h)(5)(vi) of this section:
Piping and other facilities are not considered
foreign if provided for fire protection of the
electrical installation.
TABLE S–2.—MINIMUM DEPTH OF CLEAR WORKING SPACE AT ELECTRIC EQUIPMENT, OVER 600 V
Minimum clear distance for condition 2 3
Nominal voltage to ground
Condition A
m
601–2500 V ..............................................................................................
2501–9000 V ............................................................................................
9001 V–25 kV ..........................................................................................
Over 25–75 kV 1 .......................................................................................
Above 75 kV 1 ..........................................................................................
Condition B
ft
0.9
1.2
1.5
1.8
2.5
m
3.0
4.0
5.0
6.0
8.0
Condition C
ft
1.2
1.5
1.8
2.5
3.0
m
4.0
5.0
6.0
8.0
10.0
ft
1.5
1.8
2.8
3.0
3.7
5.0
6.0
9.0
10.0
12.0
Notes to Table S–2:
1 Minimum depth of clear working space in front of electric equipment with a nominal voltage to ground above 25,000 volts may be the same
as that for 25,000 volts under Conditions A, B, and C for installations built before April 16, 1981.
2 Conditions A, B, and C are as follows:
Condition A—Exposed live parts on one side and no live or grounded parts on the other side of the working space, or exposed live parts on
both sides effectively guarded by suitable wood or other insulating material. Insulated wire or insulated busbars operating at not over 300 volts
are not considered live parts.
Condition B—Exposed live parts on one side and grounded parts on the other side. Concrete, brick, and tile walls are considered as grounded
surfaces.
Condition C—Exposed live parts on both sides of the work space (not guarded as provided in Condition A) with the operator between.
3 Working space is not required in back of equipment such as dead-front switchboards or control assemblies that has no renewable or adjustable parts (such as fuses or switches) on the back and where all connections are accessible from locations other than the back. Where rear access is required to work on the deenergized parts on the back of enclosed equipment, a minimum working space 762 mm (30 in.) horizontally
shall be provided.
TABLE S–3.—ELEVATION OF UNGUARDED LIVE PARTS ABOVE WORKING SPACE
Elevation
Nominal voltage between phases
m
601–7500 V .......................................................
7501 V–35 kV ....................................................
Over 35 kV ........................................................
ft
1 2.81
................................................................
2.8 .....................................................................
2.8 + 9.5 mm/kV over 35 kV ............................
1 9.01.
9.0.
9.0 + 0.37 in./kV over 35 kV.
1 The minimum elevation may be 2.6 m (8.5 ft) for installations built before August 13, 2007. The minimum elevation may be 2.4 m (8.0 ft) for
installations built before April 16, 1981, if the nominal voltage between phases is in the range of 601–6600 volts.
cprice-sewell on PROD1PC61 with RULES
§ 1910.304
Wiring design and protection.
(a) Use and identification of grounded
and grounding conductors—(1)
Identification of conductors. (i) A
conductor used as a grounded
conductor shall be identifiable and
distinguishable from all other
conductors.
(ii) A conductor used as an equipment
grounding conductor shall be
identifiable and distinguishable from all
other conductors.
(2) Polarity of connections. No
grounded conductor may be attached to
any terminal or lead so as to reverse
designated polarity.
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(3) Use of grounding terminals and
devices. A grounding terminal or
grounding-type device on a receptacle,
cord connector, or attachment plug may
not be used for purposes other than
grounding.
(b) Branch circuits—(1) Identification
of multiwire branch circuits. Where
more than one nominal voltage system
exists in a building containing
multiwire branch circuits, each
ungrounded conductor of a multiwire
branch circuit, where accessible, shall
be identified by phase and system. The
means of identification shall be
permanently posted at each branchcircuit panelboard.
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(2) Receptacles and cord connectors.
(i) Receptacles installed on 15- and 20ampere branch circuits shall be of the
grounding type except as permitted for
replacement receptacles in paragraph
(b)(2)(iv) of this section. Grounding-type
receptacles shall be installed only on
circuits of the voltage class and current
for which they are rated, except as
provided in Table S–4 and Table S–5.
(ii) Receptacles and cord connectors
having grounding contacts shall have
those contacts effectively grounded
except for receptacles mounted on
portable and vehicle-mounted
generators in accordance with paragraph
(g)(3) of this section and replacement
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receptacles installed in accordance with
paragraph (b)(2)(iv) of this section.
(iii) The grounding contacts of
receptacles and cord connectors shall be
grounded by connection to the
equipment grounding conductor of the
circuit supplying the receptacle or cord
connector. The branch circuit wiring
method shall include or provide an
equipment grounding conductor to
which the grounding contacts of the
receptacle or cord connector shall be
connected.
(iv) Replacement of receptacles shall
comply with the following
requirements:
(A) Where a grounding means exists
in the receptacle enclosure or a
grounding conductor is installed,
grounding-type receptacles shall be
used and shall be connected to the
grounding means or conductor;
(B) Ground-fault circuit-interrupter
protected receptacles shall be provided
where replacements are made at
receptacle outlets that are required to be
so protected elsewhere in this subpart;
and
(C) Where a grounding means does
not exist in the receptacle enclosure, the
installation shall comply with one of the
following provisions:
(1) A nongrounding-type receptacle
may be replaced with another
nongrounding-type receptacle; or
(2) A nongrounding-type receptacle
may be replaced with a ground-fault
circuit-interrupter-type of receptacle
that is marked ‘‘No Equipment Ground;’’
an equipment grounding conductor may
not be connected from the ground-fault
circuit-interrupter-type receptacle to
any outlet supplied from the groundfault circuit-interrupter receptacle; or
(3) A nongrounding-type receptacle
may be replaced with a grounding-type
receptacle where supplied through a
ground-fault circuit-interrupter; the
replacement receptacle shall be marked
‘‘GFCI Protected’’ and ‘‘No Equipment
Ground;’’ an equipment grounding
conductor may not be connected to such
grounding-type receptacles.
(v) Receptacles connected to circuits
having different voltages, frequencies, or
types of current (ac or dc) on the same
premises shall be of such design that the
attachment plugs used on these circuits
are not interchangeable.
(3) Ground-fault circuit interrupter
protection for personnel. (i) All 125-volt,
single-phase, 15- and 20-ampere
receptacles installed in bathrooms or on
rooftops shall have ground-fault circuitinterrupter protection for personnel.
(ii) The following requirements apply
to temporary wiring installations that
are used during maintenance,
remodeling, or repair of buildings,
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structures, or equipment or during
similar construction-like activities.
(A) All 125-volt, single-phase, 15-,
20-, and 30-ampere receptacle outlets
that are not part of the permanent
wiring of the building or structure and
that are in use by personnel shall have
ground-fault circuit-interrupter
protection for personnel.
Note 1 to paragraph (b)(3)(ii)(A) of this
section: A cord connector on an extension
cord set is considered to be a receptacle
outlet if the cord set is used for temporary
electric power.
Note 2 to paragraph (b)(3)(ii)(A) of this
section: Cord sets and devices incorporating
the required ground-fault circuit-interrupter
that are connected to the receptacle closest to
the source of power are acceptable forms of
protection.
(B) Receptacles other than 125 volt,
single-phase, 15-, 20-, and 30-ampere
receptacles that are not part of the
permanent wiring of the building or
structure and that are in use by
personnel shall have ground-fault
circuit-interrupter protection for
personnel.
(C) Where the ground-fault circuitinterrupter protection required by
paragraph (b)(3)(ii)(B) of this section is
not available for receptacles other than
125-volt, single-phase, 15-, 20-, and 30ampere, the employer shall establish
and implement an assured equipment
grounding conductor program covering
cord sets, receptacles that are not a part
of the building or structure, and
equipment connected by cord and plug
that are available for use or used by
employees on those receptacles. This
program shall comply with the
following requirements:
(1) A written description of the
program, including the specific
procedures adopted by the employer,
shall be available at the jobsite for
inspection and copying by the Assistant
Secretary of Labor and any affected
employee;
(2) The employer shall designate one
or more competent persons to
implement the program;
(3) Each cord set, attachment cap,
plug, and receptacle of cord sets, and
any equipment connected by cord and
plug, except cord sets and receptacles
which are fixed and not exposed to
damage, shall be visually inspected
before each day’s use for external
defects, such as deformed or missing
pins or insulation damage, and for
indications of possible internal damage.
Equipment found damaged or defective
shall not be used until repaired;
(4) The following tests shall be
performed on all cord sets and
receptacles which are not a part of the
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permanent wiring of the building or
structure, and cord- and plug-connected
equipment required to be grounded:
(i) All equipment grounding
conductors shall be tested for continuity
and shall be electrically continuous;
(ii) Each receptacle and attachment
cap or plug shall be tested for correct
attachment of the equipment grounding
conductor. The equipment grounding
conductor shall be connected to its
proper terminal; and
(iii) All required tests shall be
performed before first use; before
equipment is returned to service
following any repairs; before equipment
is used after any incident which can be
reasonably suspected to have caused
damage (for example, when a cord set is
run over); and at intervals not to exceed
3 months, except that cord sets and
receptacles which are fixed and not
exposed to damage shall be tested at
intervals not exceeding 6 months;
(5) The employer shall not make
available or permit the use by
employees of any equipment which has
not met the requirements of paragraph
(b)(3)(ii)(C) of this section; and
(6) Tests performed as required in
paragraph (b)(3)(ii)(C) of this section
shall be recorded. This test record shall
identify each receptacle, cord set, and
cord- and plug-connected equipment
that passed the test and shall indicate
the last date it was tested or the interval
for which it was tested. This record
shall be kept by means of logs, color
coding, or other effective means and
shall be maintained until replaced by a
more current record. The record shall be
made available on the jobsite for
inspection by the Assistant Secretary
and any affected employee.
(4) Outlet devices. Outlet devices
shall have an ampere rating not less
than the load to be served and shall
comply with the following provisions:
(i) Where connected to a branch
circuit having a rating in excess of 20
amperes, lampholders shall be of the
heavy-duty type. A heavy-duty
lampholder shall have a rating of not
less than 660 watts if of the admedium
type and not less than 750 watts if of
any other type; and
(ii) Receptacle outlets shall comply
with the following provisions:
(A) A single receptacle installed on an
individual branch circuit shall have an
ampere rating of not less than that of the
branch circuit;
(B) Where connected to a branch
circuit supplying two or more
receptacles or outlets, a receptacle may
not supply a total cord- and plugconnected load in excess of the
maximum specified in Table S–4; and
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(C) Where connected to a branch
circuit supplying two or more
receptacles or outlets, receptacle ratings
shall conform to the values listed in
Table S–5; or, where larger than 50
amperes, the receptacle rating may not
be less than the branch-circuit rating.
However, receptacles of cord- and plugconnected arc welders may have ampere
ratings not less than the minimum
branch-circuit conductor ampacity.
(5) Cord connections. A receptacle
outlet shall be installed wherever
flexible cords with attachment plugs are
used. Where flexible cords are permitted
to be permanently connected,
receptacles may be omitted.
TABLE S–4.—MAXIMUM CORD- AND
PLUG-CONNECTED LOAD TO RECEPTACLE
Receptacle
rating
(amperes)
Circuit rating
(amperes)
15 or 20 ............
Maximum
load
(amperes)
15
12
7197
volts, nominal, or less and run outdoors
TABLE S–4.—MAXIMUM CORD- AND
PLUG-CONNECTED LOAD TO RECEP- as open conductors.
(1) Conductors on poles. Conductors
TACLE—Continued
Receptacle
rating
(amperes)
Circuit rating
(amperes)
20 ......................
30 ......................
Maximum
load
(amperes)
20
30
16
24
TABLE S–5.—RECEPTACLE RATINGS
FOR VARIOUS SIZE CIRCUITS
Circuit rating
(amperes)
15
20
30
40
50
..............................
..............................
..............................
..............................
..............................
Receptacle rating
(amperes)
Not over 15.
15 or 20.
30.
40 or 50.
50.
(c) Outside conductors, 600 volts,
nominal, or less. The following
requirements apply to branch-circuit,
feeder, and service conductors rated 600
on poles shall have a separation of not
less than 305 mm (1.0 ft) where not
placed on racks or brackets. Conductors
supported on poles shall provide a
horizontal climbing space not less than
the following:
(i) Power conductors below
communication conductors—762 mm
(30 in.);
(ii) Power conductors alone or above
communication conductors:
(A) 300 volts or less—610 mm (24 in.),
(B) Over 300 volts—762 mm (30 in.);
(iii) Communication conductors
below power conductors—same as
power conductors; and
(iv) Communications conductors
alone—no requirement.
(2) Clearance from ground. Open
conductors, open multiconductor
cables, and service-drop conductors of
not over 600 volts, nominal, shall
conform to the minimum clearances
specified in Table S–6.
TABLE S–66.—CLEARANCES FROM GROUND
Installations built before August 13, 2007
Distance
Installations built on or after August 13, 2007
Voltage
to
ground
Conditions
3.05 m (10.0 ft) ..................
< 600 V .......
< 600 V .......
Above finished grade or sidewalks, or
from any platform or projection from
which they might be reached. (If
these areas are accessible to other
than pedestrian traffic, then one of the
other conditions applies).
Over areas, other than public streets,
alleys, roads, and driveways, subject
to vehicular traffic other than truck
traffic.
< 150 V .......
3.66 m (12.0 ft) ..................
4.57 m (15.0 ft) ..................
< 600 V .......
Over areas, other than public streets,
alleys, roads, and driveways, subject
to truck traffic.
301 to 600 V
5.49 m (18.0 ft) ..................
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Maximum
voltage
< 600 V .......
Over public streets, alleys, roads, and
driveways.
< 600 V .......
(3) Clearance from building openings.
(i) Service conductors installed as open
conductors or multiconductor cable
without an overall outer jacket shall
have a clearance of not less than 914
mm (3.0 ft) from windows that are
designed to be opened, doors, porches,
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< 300 V .......
balconies, ladders, stairs, fire escapes,
and similar locations. However,
conductors that run above the top level
of a window may be less than 914 mm
(3.0 ft) from the window. Vertical
clearance of final spans above, or within
914 mm (3.0 ft) measured horizontally
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Conditions
Above finished grade or sidewalks, or
from any platform or projection from
which they might be reached. (If
these areas are accessible to other
than pedestrian traffic, then one of the
other conditions applies.)
Over residential property and driveways.
Over commercial areas subject to pedestrian traffic or to vehicular traffic
other than truck traffic. (This category
includes conditions covered under the
3.05-m (10.0-ft) category where the
voltage exceeds 150 V.)
Over residential property and driveways.
Over commercial areas subject to pedestrian traffic or to vehicular traffic
other than truck traffic. (This category
includes conditions covered under the
3.05-m (10.0-ft) category where the
voltage exceeds 300 V.)
Over public streets, alleys, roads, and
driveways. Over commercial areas
subject to truck traffic. Other land traversed by vehicles, including land
used for cultivating or grazing and forests and orchards.
of, platforms, projections, or surfaces
from which they might be reached shall
be maintained in accordance with
paragraph (c)(2) of this section.
(ii) Overhead service conductors may
not be installed beneath openings
through which materials may be moved,
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such as openings in farm and
commercial buildings, and may not be
installed where they will obstruct
entrance to these building openings.
(4) Above roofs. Overhead spans of
open conductors and open
multiconductor cables shall have a
vertical clearance of not less than 2.44
m (8.0 ft) above the roof surface. The
vertical clearance above the roof level
shall be maintained for a distance not
less than 914 mm (3.0 ft) in all
directions from the edge of the roof.
(i) The area above a roof surface
subject to pedestrian or vehicular traffic
shall have a vertical clearance from the
roof surface in accordance with the
clearance requirements of paragraph
(c)(2) of this section.
(ii) A reduction in clearance to 914
mm (3.0 ft) is permitted where the
voltage between conductors does not
exceed 300 and the roof has a slope of
102 mm (4 in.) in 305 mm (12 in.) or
greater.
(iii) A reduction in clearance above
only the overhanging portion of the roof
to not less than 457 mm (18 in.) is
permitted where the voltage between
conductors does not exceed 300 if:
(A) The conductors do not pass above
the roof overhang for a distance of more
than 1.83 m (6.0 ft), 1.22 m (4.0 ft)
horizontally, and
(B) The conductors are terminated at
a through-the-roof raceway or approved
support.
(iv) The requirement for maintaining
a vertical clearance of 914 mm (3.0 ft)
from the edge of the roof does not apply
to the final conductor span, where the
conductors are attached to the side of a
building.
(d) Location of outdoor lamps. Lamps
for outdoor lighting shall be located
below all energized conductors,
transformers, or other electric
equipment, unless such equipment is
controlled by a disconnecting means
that can be locked in the open position,
or unless adequate clearances or other
safeguards are provided for relamping
operations.
(e) Services—(1) Disconnecting
means. (i) Means shall be provided to
disconnect all conductors in a building
or other structure from the serviceentrance conductors. The service
disconnecting means shall plainly
indicate whether it is in the open or
closed position and shall be installed at
a readily accessible location nearest the
point of entrance of the service-entrance
conductors.
(ii) Each service disconnecting means
shall simultaneously disconnect all
ungrounded conductors.
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(iii) Each service disconnecting means
shall be suitable for the prevailing
conditions.
(2) Services over 600 volts, nominal.
The following additional requirements
apply to services over 600 volts,
nominal.
(i) Service-entrance conductors
installed as open wires shall be guarded
to make them accessible only to
qualified persons.
(ii) Signs warning of high voltage
shall be posted where unqualified
employees might come in contact with
live parts.
(f) Overcurrent protection—(1) 600
volts, nominal, or less. The following
requirements apply to overcurrent
protection of circuits rated 600 volts,
nominal, or less.
(i) Conductors and equipment shall be
protected from overcurrent in
accordance with their ability to safely
conduct current.
(ii) Except for motor running overload
protection, overcurrent devices may not
interrupt the continuity of the grounded
conductor unless all conductors of the
circuit are opened simultaneously.
(iii) A disconnecting means shall be
provided on the supply side of all fuses
in circuits over 150 volts to ground and
cartridge fuses in circuits of any voltage
where accessible to other than qualified
persons so that each individual circuit
containing fuses can be independently
disconnected from the source of power.
However, a current-limiting device
without a disconnecting means is
permitted on the supply side of the
service disconnecting means. In
addition, a single disconnecting means
is permitted on the supply side of more
than one set of fuses as permitted by the
exception in § 1910.305(j)(4)(vi) for
group operation of motors, and a single
disconnecting means is permitted for
fixed electric space-heating equipment.
(iv) Overcurrent devices shall be
readily accessible to each employee or
authorized building management
personnel. These overcurrent devices
may not be located where they will be
exposed to physical damage or in the
vicinity of easily ignitable material.
(v) Fuses and circuit breakers shall be
so located or shielded that employees
will not be burned or otherwise injured
by their operation. Handles or levers of
circuit breakers, and similar parts that
may move suddenly in such a way that
persons in the vicinity are likely to be
injured by being struck by them, shall
be guarded or isolated.
(vi) Circuit breakers shall clearly
indicate whether they are in the open
(off) or closed (on) position.
(vii) Where circuit breaker handles on
switchboards are operated vertically
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rather than horizontally or rotationally,
the up position of the handle shall be
the closed (on) position.
(viii) Circuit breakers used as
switches in 120-volt and 277-volt,
fluorescent lighting circuits shall be
listed and marked ‘‘SWD.’’
(ix) A circuit breaker with a straight
voltage rating, such as 240 V or 480 V,
may only be installed in a circuit in
which the nominal voltage between any
two conductors does not exceed the
circuit breaker’s voltage rating. A twopole circuit breaker may not be used for
protecting a 3-phase, corner-grounded
delta circuit unless the circuit breaker is
marked 1F—3F to indicate such
suitability. A circuit breaker with a
slash rating, such as 120/240 V or 480Y/
277 V, may only be installed in a circuit
where the nominal voltage of any
conductor to ground does not exceed
the lower of the two values of the circuit
breaker’s voltage rating and the nominal
voltage between any two conductors
does not exceed the higher value of the
circuit breaker’s voltage rating.
(2) Feeders and branch circuits over
600 volts, nominal. The following
requirements apply to feeders and
branch circuits energized at more than
600 volts, nominal:
(i) Feeder and branch-circuit
conductors shall have overcurrent
protection in each ungrounded
conductor located at the point where the
conductor receives its supply or at a
location in the circuit determined under
engineering supervision;
(A) Circuit breakers used for
overcurrent protection of three-phase
circuits shall have a minimum of three
overcurrent relays operated from three
current transformers. On three-phase,
three-wire circuits, an overcurrent relay
in the residual circuit of the current
transformers may replace one of the
phase relays. An overcurrent relay,
operated from a current transformer that
links all phases of a three-phase, threewire circuit, may replace the residual
relay and one other phase-conductor
current transformer. Where the neutral
is not grounded on the load side of the
circuit, the current transformer may link
all three phase conductors and the
grounded circuit conductor (neutral);
and
(B) If fuses are used for overcurrent
protection, a fuse shall be connected in
series with each ungrounded conductor;
(ii) Each protective device shall be
capable of detecting and interrupting all
values of current that can occur at its
location in excess of its trip setting or
melting point;
(iii) The operating time of the
protective device, the available shortcircuit current, and the conductor used
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shall be coordinated to prevent
damaging or dangerous temperatures in
conductors or conductor insulation
under short-circuit conditions; and
(iv) The following additional
requirements apply to feeders only:
(A) The continuous ampere rating of
a fuse may not exceed three times the
ampacity of the conductors. The longtime trip element setting of a breaker or
the minimum trip setting of an
electronically actuated fuse may not
exceed six times the ampacity of the
conductor. For fire pumps, conductors
may be protected for short circuit only;
and
(B) Conductors tapped to a feeder may
be protected by the feeder overcurrent
device where that overcurrent device
also protects the tap conductor.
(g) Grounding. Paragraphs (g)(1)
through (g)(9) of this section contain
grounding requirements for systems,
circuits, and equipment.
(1) Systems to be grounded. Systems
that supply premises wiring shall be
grounded as follows:
(i) All 3-wire dc systems shall have
their neutral conductor grounded;
(ii) Two-wire dc systems operating at
over 50 volts through 300 volts between
conductors shall be grounded unless:
(A) They supply only industrial
equipment in limited areas and are
equipped with a ground detector;
(B) They are rectifier-derived from an
ac system complying with paragraphs
(g)(1)(iii), (g)(1)(iv), and (g)(1)(v) of this
section; or
(C) They are fire-alarm circuits having
a maximum current of 0.030 amperes;
(iii) AC circuits of less than 50 volts
shall be grounded if they are installed
as overhead conductors outside of
buildings or if they are supplied by
transformers and the transformer
primary supply system is ungrounded
or exceeds 150 volts to ground;
(iv) AC systems of 50 volts to 1000
volts shall be grounded under any of the
following conditions, unless exempted
by paragraph (g)(1)(v) of this section:
(A) If the system can be so grounded
that the maximum voltage to ground on
the ungrounded conductors does not
exceed 150 volts;
(B) If the system is nominally rated
three-phase, four-wire wye connected in
which the neutral is used as a circuit
conductor;
(C) If the system is nominally rated
three-phase, four-wire delta connected
in which the midpoint of one phase is
used as a circuit conductor; or
(D) If a service conductor is
uninsulated;
(v) AC systems of 50 volts to 1000
volts are not required to be grounded
under any of the following conditions:
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(A) If the system is used exclusively
to supply industrial electric furnaces for
melting, refining, tempering, and the
like;
(B) If the system is separately derived
and is used exclusively for rectifiers
supplying only adjustable speed
industrial drives;
(C) If the system is separately derived
and is supplied by a transformer that
has a primary voltage rating less than
1000 volts, provided all of the following
conditions are met:
(1) The system is used exclusively for
control circuits;
(2) The conditions of maintenance
and supervision ensure that only
qualified persons will service the
installation;
(3) Continuity of control power is
required; and
(4) Ground detectors are installed on
the control system;
(D) If the system is an isolated power
system that supplies circuits in health
care facilities; or
(E) If the system is a high-impedance
grounded neutral system in which a
grounding impedance, usually a
resistor, limits the ground-fault current
to a low value for 3-phase ac systems of
480 volts to 1000 volts provided all of
the following conditions are met:
(1) The conditions of maintenance
and supervision ensure that only
qualified persons will service the
installation;
(2) Continuity of power is required;
(3) Ground detectors are installed on
the system; and
(4) Line-to-neutral loads are not
served.
(2) Conductor to be grounded. The
conductor to be grounded for ac
premises wiring systems required to be
grounded by paragraph (g)(1) of this
section shall be as follows:
(i) One conductor of a single-phase,
two-wire system shall be grounded;
(ii) The neutral conductor of a singlephase, three-wire system shall be
grounded;
(iii) The common conductor of a
multiphase system having one wire
common to all phases shall be
grounded;
(iv) One phase conductor of a
multiphase system where one phase is
grounded shall be grounded; and
(v) The neutral conductor of a
multiphase system in which one phase
is used as a neutral conductor shall be
grounded.
(3) Portable and vehicle-mounted
generators. (i) The frame of a portable
generator need not be grounded and
may serve as the grounding electrode for
a system supplied by the generator
under the following conditions:
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7199
(A) The generator supplies only
equipment mounted on the generator or
cord- and plug-connected equipment
through receptacles mounted on the
generator, or both; and
(B) The noncurrent-carrying metal
parts of equipment and the equipment
grounding conductor terminals of the
receptacles are bonded to the generator
frame.
(ii) The frame of a vehicle need not be
grounded and may serve as the
grounding electrode for a system
supplied by a generator located on the
vehicle under the following conditions:
(A) The frame of the generator is
bonded to the vehicle frame;
(B) The generator supplies only
equipment located on the vehicle and
cord- and plug-connected equipment
through receptacles mounted on the
vehicle;
(C) The noncurrent-carrying metal
parts of equipment and the equipment
grounding conductor terminals of the
receptacles are bonded to the generator
frame; and
(D) The system complies with all
other provisions of paragraph (g) of this
section.
(iii) A system conductor that is
required to be grounded by the
provisions of paragraph (g)(2) of this
section shall be bonded to the generator
frame where the generator is a
component of a separately derived
system.
(4) Grounding connections. (i) For a
grounded system, a grounding electrode
conductor shall be used to connect both
the equipment grounding conductor and
the grounded circuit conductor to the
grounding electrode. Both the
equipment grounding conductor and the
grounding electrode conductor shall be
connected to the grounded circuit
conductor on the supply side of the
service disconnecting means or on the
supply side of the system disconnecting
means or overcurrent devices if the
system is separately derived.
(ii) For an ungrounded servicesupplied system, the equipment
grounding conductor shall be connected
to the grounding electrode conductor at
the service equipment. For an
ungrounded separately derived system,
the equipment grounding conductor
shall be connected to the grounding
electrode conductor at, or ahead of, the
system disconnecting means or
overcurrent devices.
(iii) On extensions of existing branch
circuits that do not have an equipment
grounding conductor, grounding-type
receptacles may be grounded to a
grounded cold water pipe near the
equipment if the extension was installed
before August 13, 2007. When any
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element of this branch circuit is
replaced, the entire branch circuit shall
use an equipment grounding conductor
that complies with all other provisions
of paragraph (g) of this section.
(5) Grounding path. The path to
ground from circuits, equipment, and
enclosures shall be permanent,
continuous, and effective.
(6) Supports, enclosures, and
equipment to be grounded. (i) Metal
cable trays, metal raceways, and metal
enclosures for conductors shall be
grounded, except that:
(A) Metal enclosures such as sleeves
that are used to protect cable assemblies
from physical damage need not be
grounded; and
(B) Metal enclosures for conductors
added to existing installations of open
wire, knob-and-tube wiring, and
nonmetallic-sheathed cable need not be
grounded if all of the following
conditions are met:
(1) Runs are less than 7.62 meters
(25.0 ft);
(2) Enclosures are free from probable
contact with ground, grounded metal,
metal laths, or other conductive
materials; and
(3) Enclosures are guarded against
employee contact.
(ii) Metal enclosures for service
equipment shall be grounded.
(iii) Frames of electric ranges, wallmounted ovens, counter-mounted
cooking units, clothes dryers, and metal
outlet or junction boxes that are part of
the circuit for these appliances shall be
grounded.
(iv) Exposed noncurrent-carrying
metal parts of fixed equipment that may
become energized shall be grounded
under any of the following conditions:
(A) If within 2.44 m (8 ft) vertically or
1.52 m (5 ft) horizontally of ground or
grounded metal objects and subject to
employee contact;
(B) If located in a wet or damp
location and not isolated;
(C) If in electrical contact with metal;
(D) If in a hazardous (classified)
location;
(E) If supplied by a metal-clad, metalsheathed, or grounded metal raceway
wiring method; or
(F) If equipment operates with any
terminal at over 150 volts to ground.
(v) Notwithstanding the provisions of
paragraph (g)(6)(iv) of this section,
exposed noncurrent-carrying metal parts
of the following types of fixed
equipment need not be grounded:
(A) Enclosures for switches or circuit
breakers used for other than service
equipment and accessible to qualified
persons only;
(B) Electrically heated appliances that
are permanently and effectively
insulated from ground;
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(C) Distribution apparatus, such as
transformer and capacitor cases,
mounted on wooden poles, at a height
exceeding 2.44 m (8.0 ft) above ground
or grade level; and
(D) Listed equipment protected by a
system of double insulation, or its
equivalent, and distinctively marked as
such.
(vi) Exposed noncurrent-carrying
metal parts of cord- and plug-connected
equipment that may become energized
shall be grounded under any of the
following conditions:
(A) If in hazardous (classified)
locations (see § 1910.307);
(B) If operated at over 150 volts to
ground, except for guarded motors and
metal frames of electrically heated
appliances if the appliance frames are
permanently and effectively insulated
from ground;
(C) If the equipment is of the
following types:
(1) Refrigerators, freezers, and air
conditioners;
(2) Clothes-washing, clothes-drying,
and dishwashing machines, sump
pumps, and electric aquarium
equipment;
(3) Hand-held motor-operated tools,
stationary and fixed motor-operated
tools, and light industrial motoroperated tools;
(4) Motor-operated appliances of the
following types: hedge clippers, lawn
mowers, snow blowers, and wet
scrubbers;
(5) Cord- and plug-connected
appliances used in damp or wet
locations, or by employees standing on
the ground or on metal floors or working
inside of metal tanks or boilers;
(6) Portable and mobile X-ray and
associated equipment;
(7) Tools likely to be used in wet and
conductive locations; and
(8) Portable hand lamps.
(vii) Notwithstanding the provisions
of paragraph (g)(6)(vi) of this section,
the following equipment need not be
grounded:
(A) Tools likely to be used in wet and
conductive locations if supplied
through an isolating transformer with an
ungrounded secondary of not over 50
volts; and
(B) Listed or labeled portable tools
and appliances if protected by an
approved system of double insulation,
or its equivalent, and distinctively
marked.
(7) Nonelectrical equipment. The
metal parts of the following
nonelectrical equipment shall be
grounded: frames and tracks of
electrically operated cranes and hoists;
frames of nonelectrically driven elevator
cars to which electric conductors are
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attached; hand-operated metal shifting
ropes or cables of electric elevators; and
metal partitions, grill work, and similar
metal enclosures around equipment of
over 750 volts between conductors.
(8) Methods of grounding fixed
equipment. (i) Noncurrent-carrying
metal parts of fixed equipment, if
required to be grounded by this subpart,
shall be grounded by an equipment
grounding conductor that is contained
within the same raceway, cable, or cord,
or runs with or encloses the circuit
conductors. For dc circuits only, the
equipment grounding conductor may be
run separately from the circuit
conductors.
(ii) Electric equipment is considered
to be effectively grounded if it is
secured to, and in electrical contact
with, a metal rack or structure that is
provided for its support and the metal
rack or structure is grounded by the
method specified for the noncurrentcarrying metal parts of fixed equipment
in paragraph (g)(8)(i) of this section.
Metal car frames supported by metal
hoisting cables attached to or running
over metal sheaves or drums of
grounded elevator machines are also
considered to be effectively grounded.
(iii) For installations made before
April 16, 1981, electric equipment is
also considered to be effectively
grounded if it is secured to, and in
metallic contact with, the grounded
structural metal frame of a building.
When any element of this branch circuit
is replaced, the entire branch circuit
shall use an equipment grounding
conductor that complies with all other
provisions of paragraph (g) of this
section.
(9) Grounding of systems and circuits
of 1000 volts and over (high voltage). If
high voltage systems are grounded, they
shall comply with all applicable
provisions of paragraphs (g)(1) through
(g)(8) of this section as supplemented
and modified by the following
requirements:
(i) Systems supplying portable or
mobile high voltage equipment, other
than substations installed on a
temporary basis, shall comply with the
following:
(A) The system shall have its neutral
grounded through an impedance. If a
delta-connected high voltage system is
used to supply the equipment, a system
neutral shall be derived.
(B) Exposed noncurrent-carrying
metal parts of portable and mobile
equipment shall be connected by an
equipment grounding conductor to the
point at which the system neutral
impedance is grounded.
(C) Ground-fault detection and
relaying shall be provided to
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automatically deenergize any high
voltage system component that has
developed a ground fault. The
continuity of the equipment grounding
conductor shall be continuously
monitored so as to deenergize
automatically the high voltage feeder to
the portable equipment upon loss of
continuity of the equipment grounding
conductor.
(D) The grounding electrode to which
the portable equipment system neutral
impedance is connected shall be
isolated from and separated in the
ground by at least 6.1 m (20.0 ft) from
any other system or equipment
grounding electrode, and there shall be
no direct connection between the
grounding electrodes, such as buried
pipe, fence, and so forth.
(ii) All noncurrent-carrying metal
parts of portable equipment and fixed
equipment, including their associated
fences, housings, enclosures, and
supporting structures, shall be
grounded. However, equipment that is
guarded by location and isolated from
ground need not be grounded.
Additionally, pole-mounted distribution
apparatus at a height exceeding 2.44 m
(8.0 ft) above ground or grade level need
not be grounded.
cprice-sewell on PROD1PC61 with RULES
§ 1910.305 Wiring methods, components,
and equipment for general use.
(a) Wiring methods. The provisions of
this section do not apply to conductors
that are an integral part of factoryassembled equipment.
(1) General requirements. (i) Metal
raceways, cable trays, cable armor, cable
sheath, enclosures, frames, fittings, and
other metal noncurrent-carrying parts
that are to serve as grounding
conductors, with or without the use of
supplementary equipment grounding
conductors, shall be effectively bonded
where necessary to ensure electrical
continuity and the capacity to conduct
safely any fault current likely to be
imposed on them. Any nonconductive
paint, enamel, or similar coating shall
be removed at threads, contact points,
and contact surfaces or be connected by
means of fittings designed so as to make
such removal unnecessary.
(ii) Where necessary for the reduction
of electrical noise (electromagnetic
interference) of the grounding circuit, an
equipment enclosure supplied by a
branch circuit may be isolated from a
raceway containing circuits supplying
only that equipment by one or more
listed nonmetallic raceway fittings
located at the point of attachment of the
raceway to the equipment enclosure.
The metal raceway shall be
supplemented by an internal insulated
equipment grounding conductor
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installed to ground the equipment
enclosure.
(iii) No wiring systems of any type
may be installed in ducts used to
transport dust, loose stock, or flammable
vapors. No wiring system of any type
may be installed in any duct used for
vapor removal or for ventilation of
commercial-type cooking equipment, or
in any shaft containing only such ducts.
(2) Temporary wiring. Except as
specifically modified in this paragraph,
all other requirements of this subpart for
permanent wiring shall also apply to
temporary wiring installations.
(i) Temporary electrical power and
lighting installations of 600 volts,
nominal, or less may be used only as
follows:
(A) During and for remodeling,
maintenance, or repair of buildings,
structures, or equipment, and similar
activities;
(B) For a period not to exceed 90 days
for Christmas decorative lighting,
carnivals, and similar purposes; or
(C) For experimental or development
work, and during emergencies.
(ii) Temporary wiring shall be
removed immediately upon completion
of the project or purpose for which the
wiring was installed.
(iii) Temporary electrical installations
of more than 600 volts may be used only
during periods of tests, experiments,
emergencies, or construction-like
activities.
(iv) The following requirements apply
to feeders:
(A) Feeders shall originate in an
approved distribution center.
(B) Conductors shall be run as
multiconductor cord or cable
assemblies. However, if installed as
permitted in paragraph (a)(2)(i)(C) of
this section, and if accessible only to
qualified persons, feeders may be run as
single insulated conductors.
(v) The following requirements apply
to branch circuits:
(A) Branch circuits shall originate in
an approved power outlet or
panelboard.
(B) Conductors shall be
multiconductor cord or cable assemblies
or open conductors. If run as open
conductors, they shall be fastened at
ceiling height every 3.05 m (10.0 ft).
(C) No branch-circuit conductor may
be laid on the floor.
(D) Each branch circuit that supplies
receptacles or fixed equipment shall
contain a separate equipment grounding
conductor if run as open conductors.
(vi) Receptacles shall be of the
grounding type. Unless installed in a
continuous grounded metallic raceway
or metallic covered cable, each branch
circuit shall contain a separate
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equipment grounding conductor and all
receptacles shall be electrically
connected to the grounding conductor.
(vii) No bare conductors nor earth
returns may be used for the wiring of
any temporary circuit.
(viii) Suitable disconnecting switches
or plug connectors shall be installed to
permit the disconnection of all
ungrounded conductors of each
temporary circuit. Multiwire branch
circuits shall be provided with a means
to disconnect simultaneously all
ungrounded conductors at the power
outlet or panelboard where the branch
circuit originated.
Note to paragraph (a)(2)(viii) of this
section. Circuit breakers with their handles
connected by approved handle ties are
considered a single disconnecting means for
the purpose of this requirement.
(ix) All lamps for general illumination
shall be protected from accidental
contact or breakage by a suitable fixture
or lampholder with a guard. Brass shell,
paper-lined sockets, or other metalcased sockets may not be used unless
the shell is grounded.
(x) Flexible cords and cables shall be
protected from accidental damage, as
might be caused, for example, by sharp
corners, projections, and doorways or
other pinch points.
(xi) Cable assemblies and flexible
cords and cables shall be supported in
place at intervals that ensure that they
will be protected from physical damage.
Support shall be in the form of staples,
cables ties, straps, or similar type
fittings installed so as not to cause
damage.
(3) Cable trays. (i) Only the following
wiring methods may be installed in
cable tray systems: armored cable;
electrical metallic tubing; electrical
nonmetallic tubing; fire alarm cables;
flexible metal conduit; flexible metallic
tubing; instrumentation tray cable;
intermediate metal conduit; liquidtight
flexible metal conduit; liquidtight
flexible nonmetallic conduit; metal-clad
cable; mineral-insulated, metal-sheathed
cable; multiconductor service-entrance
cable; multiconductor underground
feeder and branch-circuit cable;
multipurpose and communications
cables; nonmetallic-sheathed cable;
power and control tray cable; powerlimited tray cable; optical fiber cables;
and other factory-assembled,
multiconductor control, signal, or power
cables that are specifically approved for
installation in cable trays, rigid metal
conduit, and rigid nonmetallic conduit.
(ii) In industrial establishments where
conditions of maintenance and
supervision assure that only qualified
persons will service the installed cable
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tray system, the following cables may
also be installed in ladder, ventilatedtrough, or ventilated-channel cable
trays:
(A) Single conductor cable; the cable
shall be No. 1/0 or larger and shall be
of a type listed and marked on the
surface for use in cable trays; where
Nos. 1/0 through 4/0 single conductor
cables are installed in ladder cable tray,
the maximum allowable rung spacing
for the ladder cable tray shall be 229
mm (9 in.); where exposed to direct rays
of the sun, cables shall be identified as
being sunlight resistant;
(B) Welding cables installed in
dedicated cable trays;
(C) Single conductors used as
equipment grounding conductors; these
conductors, which may be insulated,
covered, or bare, shall be No. 4 or larger;
and
(D) Multiconductor cable, Type MV;
where exposed to direct rays of the sun,
the cable shall be identified as being
sunlight resistant.
(iii) Metallic cable trays may be used
as equipment grounding conductors
only where continuous maintenance
and supervision ensure that qualified
persons will service the installed cable
tray system.
(iv) Cable trays in hazardous
(classified) locations may contain only
the cable types permitted in such
locations. (See § 1910.307.)
(v) Cable tray systems may not be
used in hoistways or where subjected to
severe physical damage.
(4) Open wiring on insulators. (i)
Open wiring on insulators is only
permitted on systems of 600 volts,
nominal, or less for industrial or
agricultural establishments, indoors or
outdoors, in wet or dry locations, where
subject to corrosive vapors, and for
services.
(ii) Conductors smaller than No. 8
shall be rigidly supported on
noncombustible, nonabsorbent
insulating materials and may not
contact any other objects. Supports shall
be installed as follows:
(A) Within 152 mm (6 in.) from a tap
or splice;
(B) Within 305 mm (12 in.) of a deadend connection to a lampholder or
receptacle; and
(C) At intervals not exceeding 1.37 m
(4.5 ft), and at closer intervals sufficient
to provide adequate support where
likely to be disturbed.
(iii) In dry locations, where not
exposed to severe physical damage,
conductors may be separately enclosed
in flexible nonmetallic tubing. The
tubing shall be in continuous lengths
not exceeding 4.57 m (15.0 ft) and
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secured to the surface by straps at
intervals not exceeding 1.37 m (4.5 ft).
(iv) Open conductors shall be
separated from contact with walls,
floors, wood cross members, or
partitions through which they pass by
tubes or bushings of noncombustible,
nonabsorbent insulating material. If the
bushing is shorter than the hole, a
waterproof sleeve of nonconductive
material shall be inserted in the hole
and an insulating bushing slipped into
the sleeve at each end in such a manner
as to keep the conductors absolutely out
of contact with the sleeve. Each
conductor shall be carried through a
separate tube or sleeve.
(v) Where open conductors cross
ceiling joints and wall studs and are
exposed to physical damage (for
example, located within 2.13 m (7.0 ft)
of the floor), they shall be protected.
(b) Cabinets, boxes, and fittings—(1)
Conductors entering boxes, cabinets, or
fittings. (i) Conductors entering cutout
boxes, cabinets, or fittings shall be
protected from abrasion, and openings
through which conductors enter shall be
effectively closed.
(ii) Unused openings in cabinets,
boxes, and fittings shall be effectively
closed.
(iii) Where cable is used, each cable
shall be secured to the cabinet, cutout
box, or meter socket enclosure.
However, where cable with an entirely
nonmetallic sheath enters the top of a
surface-mounted enclosure through one
or more nonflexible raceways not less
than 457 mm (18 in.) or more than 3.05
m (10.0 ft) in length, the cable need not
be secured to the cabinet, box, or
enclosure provided all of the following
conditions are met:
(A) Each cable is fastened within 305
mm (12 in.) of the outer end of the
raceway, measured along the sheath;
(B) The raceway extends directly
above the enclosure and does not
penetrate a structural ceiling;
(C) A fitting is provided on each end
of the raceway to protect the cable from
abrasion, and the fittings remain
accessible after installation;
(D) The raceway is sealed or plugged
at the outer end using approved means
so as to prevent access to the enclosure
through the raceway;
(E) The cable sheath is continuous
through the raceway and extends into
the enclosure not less than 6.35 mm
(0.25 in.) beyond the fitting;
(F) The raceway is fastened at its
outer end and at other points as
necessary; and
(G) Where installed as conduit or
tubing, the allowable cable fill does not
exceed that permitted for complete
conduit or tubing systems.
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(2) Covers and canopies. (i) All pull
boxes, junction boxes, and fittings shall
be provided with covers identified for
the purpose. If metal covers are used,
they shall be grounded. In completed
installations, each outlet box shall have
a cover, faceplate, or fixture canopy.
Covers of outlet boxes having holes
through which flexible cord pendants
pass shall be provided with bushings
designed for the purpose or shall have
smooth, well-rounded surfaces on
which the cords may bear.
(ii) Where a fixture canopy or pan is
used, any combustible wall or ceiling
finish exposed between the edge of the
canopy or pan and the outlet box shall
be covered with noncombustible
material.
(3) Pull and junction boxes for
systems over 600 volts, nominal. In
addition to other requirements in this
section, the following requirements
apply to pull and junction boxes for
systems over 600 volts, nominal:
(i) Boxes shall provide a complete
enclosure for the contained conductors
or cables.
(ii) Boxes shall be closed by suitable
covers securely fastened in place.
Note to paragraph (b)(3)(ii) of this section:
Underground box covers that weigh over 45.4
kg (100 lbs) meet this requirement.
(iii) Covers for boxes shall be
permanently marked ‘‘HIGH
VOLTAGE.’’ The marking shall be on
the outside of the box cover and shall
be readily visible and legible.
(c) Switches—(1) Single-throw knife
switches. Single-throw knife switches
shall be so placed that gravity will not
tend to close them. Single-throw knife
switches approved for use in the
inverted position shall be provided with
a locking device that will ensure that
the blades remain in the open position
when so set.
(2) Double-throw knife switches.
Double-throw knife switches may be
mounted so that the throw will be either
vertical or horizontal. However, if the
throw is vertical, a locking device shall
be provided to ensure that the blades
remain in the open position when so
set.
(3) Connection of switches. (i) Singlethrow knife switches and switches with
butt contacts shall be connected so that
the blades are deenergized when the
switch is in the open position.
(ii) Single-throw knife switches,
molded-case switches, switches with
butt contacts, and circuit breakers used
as switches shall be connected so that
the terminals supplying the load are
deenergized when the switch is in the
open position. However, blades and
terminals supplying the load of a switch
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may be energized when the switch is in
the open position where the switch is
connected to circuits or equipment
inherently capable of providing a
backfeed source of power. For such
installations, a permanent sign shall be
installed on the switch enclosure or
immediately adjacent to open switches
that read, ‘‘WARNING—LOAD SIDE
TERMINALS MAY BE ENERGIZED BY
BACKFEED.’’
(4) Faceplates for flush-mounted snap
switches. Snap switches mounted in
boxes shall have faceplates installed so
as to completely cover the opening and
seat against the finished surface.
(5) Grounding. Snap switches,
including dimmer switches, shall be
effectively grounded and shall provide a
means to ground metal faceplates,
whether or not a metal faceplate is
installed. However, if no grounding
means exists within the snap-switch
enclosure, or where the wiring method
does not include or provide an
equipment ground, a snap switch
without a grounding connection is
permitted for replacement purposes
only. Such snap switches shall be
provided with a faceplate of
nonconducting, noncombustible
material if they are located within reach
of conducting floors or other conducting
surfaces.
(d) Switchboards and panelboards—
(1) Switchboards with exposed live
parts. Switchboards that have any
exposed live parts shall be located in
permanently dry locations and shall be
accessible only to qualified persons.
(2) Panelboard enclosures.
Panelboards shall be mounted in
cabinets, cutout boxes, or enclosures
designed for the purpose and shall be
dead front. However, panelboards other
than the dead front externally-operable
type are permitted where accessible
only to qualified persons.
(3) Knife switches mounted in
switchboards or panelboards. Exposed
blades of knife switches mounted in
switchboards or panelboards shall be
dead when open.
(e) Enclosures for damp or wet
locations—(1) Cabinets, cutout boxes,
fittings, boxes, and panelboard
enclosures. Cabinets, cutout boxes,
fittings, boxes, and panelboard
enclosures in damp or wet locations
shall be installed so as to prevent
moisture or water from entering and
accumulating within the enclosures and
shall be mounted so there is at least
6.35-mm (0.25-in.) airspace between the
enclosure and the wall or other
supporting surface. However,
nonmetallic enclosures may be installed
without the airspace on a concrete,
masonry, tile, or similar surface. The
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enclosures shall be weatherproof in wet
locations.
(2) Switches, circuit breakers, and
switchboards. Switches, circuit
breakers, and switchboards installed in
wet locations shall be enclosed in
weatherproof enclosures.
(f) Conductors for general wiring—(1)
Insulation. All conductors used for
general wiring shall be insulated unless
otherwise permitted in this subpart.
(2) Type. The conductor insulation
shall be of a type that is approved for
the voltage, operating temperature, and
location of use.
(3) Distinguishable. Insulated
conductors shall be distinguishable by
appropriate color or other suitable
means as being grounded conductors,
ungrounded conductors, or equipment
grounding conductors.
(g) Flexible cords and cables—(1)Use
of flexible cords and cables. (i) Flexible
cords and cables shall be approved for
conditions of use and location.
(ii) Flexible cords and cables may be
used only for:
(A) Pendants;
(B) Wiring of fixtures;
(C) Connection of portable lamps or
appliances;
(D) Portable and mobile signs;
(E) Elevator cables;
(F) Wiring of cranes and hoists;
(G) Connection of stationary
equipment to facilitate their frequent
interchange;
(H) Prevention of the transmission of
noise or vibration;
(I) Appliances where the fastening
means and mechanical connections are
designed to permit removal for
maintenance and repair;
(J) Data processing cables approved as
a part of the data processing system;
(K) Connection of moving parts; and
(L) Temporary wiring as permitted in
paragraph (a)(2) of this section.
(iii) If used as permitted in paragraphs
(g)(1)(ii)(C), (g)(1)(ii)(G), or (g)(1)(ii)(I) of
this section, the flexible cord shall be
equipped with an attachment plug and
shall be energized from an approved
receptacle outlet.
(iv) Unless specifically permitted
otherwise in paragraph (g)(1)(ii) of this
section, flexible cords and cables may
not be used:
(A) As a substitute for the fixed wiring
of a structure;
(B) Where run through holes in walls,
ceilings, or floors;
(C) Where run through doorways,
windows, or similar openings;
(D) Where attached to building
surfaces;
(E) Where concealed behind building
walls, ceilings, or floors; or
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7203
(F) Where installed in raceways,
except as otherwise permitted in this
subpart.
(v) Flexible cords used in show
windows and showcases shall be Type
S, SE, SEO, SEOO, SJ, SJE, SJEO,
SJEOO, SJO, SJOO, SJT, SJTO, SJTOO,
SO, SOO, ST, STO, or STOO, except for
the wiring of chain-supported lighting
fixtures and supply cords for portable
lamps and other merchandise being
displayed or exhibited.
(2) Identification, splices, and
terminations. (i) A conductor of a
flexible cord or cable that is used as a
grounded conductor or an equipment
grounding conductor shall be
distinguishable from other conductors.
Types S, SC, SCE, SCT, SE, SEO, SEOO,
SJ, SJE, SJEO, SJEOO, SJO, SJT, SJTO,
SJTOO, SO, SOO, ST, STO, and STOO
flexible cords and Types G, G–GC, PPE,
and W flexible cables shall be durably
marked on the surface at intervals not
exceeding 610 mm (24 in.) with the type
designation, size, and number of
conductors.
(ii) Flexible cords may be used only
in continuous lengths without splice or
tap. Hard-service cord and junior hardservice cord No. 14 and larger may be
repaired if spliced so that the splice
retains the insulation, outer sheath
properties, and usage characteristics of
the cord being spliced.
(iii) Flexible cords and cables shall be
connected to devices and fittings so that
strain relief is provided that will
prevent pull from being directly
transmitted to joints or terminal screws.
(h) Portable cables over 600 volts,
nominal. This paragraph applies to
portable cables used at more than 600
volts, nominal.
(1) Conductor construction.
Multiconductor portable cable for use in
supplying power to portable or mobile
equipment at over 600 volts, nominal,
shall consist of No. 8 or larger
conductors employing flexible
stranding. However, the minimum size
of the insulated ground-check conductor
of Type G–GC cables shall be No. 10.
(2) Shielding. Cables operated at over
2,000 volts shall be shielded for the
purpose of confining the voltage stresses
to the insulation.
(3) Equipment grounding conductors.
Grounding conductors shall be
provided.
(4) Grounding shields. All shields
shall be grounded.
(5) Minimum bending radii. The
minimum bending radii for portable
cables during installation and handling
in service shall be adequate to prevent
damage to the cable.
(6) Fittings. Connectors used to
connect lengths of cable in a run shall
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be of a type that lock firmly together.
Provisions shall be made to prevent
opening or closing these connectors
while energized. Strain relief shall be
provided at connections and
terminations.
(7) Splices. Portable cables may not be
operated with splices unless the splices
are of the permanent molded,
vulcanized, or other approved type.
(8) Terminations. Termination
enclosures shall be suitably marked
with a high voltage hazard warning, and
terminations shall be accessible only to
authorized and qualified employees.
(i) Fixture wires—(1) General. Fixture
wires shall be approved for the voltage,
temperature, and location of use. A
fixture wire which is used as a
grounded conductor shall be identified.
(2) Uses permitted. Fixture wires may
be used only:
(i) For installation in lighting fixtures
and in similar equipment where
enclosed or protected and not subject to
bending or twisting in use; or
(ii) For connecting lighting fixtures to
the branch-circuit conductors supplying
the fixtures.
(3) Uses not permitted. Fixture wires
may not be used as branch-circuit
conductors except as permitted for Class
1 power limited circuits and for fire
alarm circuits.
(j) Equipment for general use—(1)
Lighting fixtures, lampholders, lamps,
and receptacles. (i) Fixtures,
lampholders, lamps, rosettes, and
receptacles may have no live parts
normally exposed to employee contact.
However, rosettes and cleat-type
lampholders and receptacles located at
least 2.44 m (8.0 ft) above the floor may
have exposed terminals.
(ii) Handlamps of the portable type
supplied through flexible cords shall be
equipped with a handle of molded
composition or other material identified
for the purpose, and a substantial guard
shall be attached to the lampholder or
the handle. Metal shell, paper-lined
lampholders may not be used.
(iii) Lampholders of the screw-shell
type shall be installed for use as
lampholders only. Where supplied by a
circuit having a grounded conductor,
the grounded conductor shall be
connected to the screw shell.
Lampholders installed in wet or damp
locations shall be of the weatherproof
type.
(iv) Fixtures installed in wet or damp
locations shall be identified for the
purpose and shall be so constructed or
installed that water cannot enter or
accumulate in wireways, lampholders,
or other electrical parts.
(2) Receptacles, cord connectors, and
attachment plugs (caps). (i) All 15- and
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20-ampere attachment plugs and
connectors shall be constructed so that
there are no exposed current-carrying
parts except the prongs, blades, or pins.
The cover for wire terminations shall be
a part that is essential for the operation
of an attachment plug or connector
(dead-front construction). Attachment
plugs shall be installed so that their
prongs, blades, or pins are not energized
unless inserted into an energized
receptacle. No receptacles may be
installed so as to require an energized
attachment plug as its source of supply.
(ii) Receptacles, cord connectors, and
attachment plugs shall be constructed so
that no receptacle or cord connector will
accept an attachment plug with a
different voltage or current rating than
that for which the device is intended.
However, a 20-ampere T-slot receptacle
or cord connector may accept a 15ampere attachment plug of the same
voltage rating.
(iii) Nongrounding-type receptacles
and connectors may not be used for
grounding-type attachment plugs.
(iv) A receptacle installed in a wet or
damp location shall be suitable for the
location.
(v) A receptacle installed outdoors in
a location protected from the weather or
in other damp locations shall have an
enclosure for the receptacle that is
weatherproof when the receptacle is
covered (attachment plug cap not
inserted and receptacle covers closed).
Note to paragraph (j)(2)(v) of this section.
A receptacle is considered to be in a location
protected from the weather when it is located
under roofed open porches, canopies,
marquees, or the like and where it will not
be subjected to a beating rain or water runoff.
(vi) A receptacle installed in a wet
location where the product intended to
be plugged into it is not attended while
in use (for example, sprinkler system
controllers, landscape lighting, and
holiday lights) shall have an enclosure
that is weatherproof with the
attachment plug cap inserted or
removed.
(vii) A receptacle installed in a wet
location where the product intended to
be plugged into it will be attended while
in use (for example, portable tools) shall
have an enclosure that is weatherproof
when the attachment plug cap is
removed.
(3) Appliances. (i) Appliances may
have no live parts normally exposed to
contact other than parts functioning as
open-resistance heating elements, such
as the heating elements of a toaster,
which are necessarily exposed.
(ii) Each appliance shall have a means
to disconnect it from all ungrounded
conductors. If an appliance is supplied
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by more than one source, the
disconnecting means shall be grouped
and identified.
(iii) Each electric appliance shall be
provided with a nameplate giving the
identifying name and the rating in volts
and amperes, or in volts and watts. If
the appliance is to be used on a specific
frequency or frequencies, it shall be so
marked. Where motor overload
protection external to the appliance is
required, the appliance shall be so
marked.
(iv) Marking shall be located so as to
be visible or easily accessible after
installation.
(4) Motors. This paragraph applies to
motors, motor circuits, and controllers.
(i) If specified in paragraph (j)(4) of
this section that one piece of equipment
shall be ‘‘within sight of’’ another piece
of equipment, the piece of equipment
shall be visible and not more than 15.24
m (50.0 ft) from the other.
(ii) An individual disconnecting
means shall be provided for each
controller. A disconnecting means shall
be located within sight of the controller
location. However, a single
disconnecting means may be located
adjacent to a group of coordinated
controllers mounted adjacent to each
other on a multi-motor continuous
process machine. The controller
disconnecting means for motor branch
circuits over 600 volts, nominal, may be
out of sight of the controller, if the
controller is marked with a warning
label giving the location and
identification of the disconnecting
means that is to be locked in the open
position.
(iii) The disconnecting means shall
disconnect the motor and the controller
from all ungrounded supply conductors
and shall be so designed that no pole
can be operated independently.
(iv) The disconnecting means shall
plainly indicate whether it is in the
open (off) or closed (on) position.
(v) The disconnecting means shall be
readily accessible. If more than one
disconnect is provided for the same
equipment, only one need be readily
accessible.
(vi) An individual disconnecting
means shall be provided for each motor,
but a single disconnecting means may
be used for a group of motors under any
one of the following conditions:
(A) If a number of motors drive
several parts of a single machine or
piece of apparatus, such as a metal or
woodworking machine, crane, or hoist;
(B) If a group of motors is under the
protection of one set of branch-circuit
protective devices; or
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(C) If a group of motors is in a single
room within sight of the location of the
disconnecting means.
(vii) Motors, motor-control apparatus,
and motor branch-circuit conductors
shall be protected against overheating
due to motor overloads or failure to
start, and against short-circuits or
ground faults. These provisions do not
require overload protection that will
stop a motor where a shutdown is likely
to introduce additional or increased
hazards, as in the case of fire pumps, or
where continued operation of a motor is
necessary for a safe shutdown of
equipment or process and motor
overload sensing devices are connected
to a supervised alarm.
(viii) Where live parts of motors or
controllers operating at over 150 volts to
ground are guarded against accidental
contact only by location, and where
adjustment or other attendance may be
necessary during the operation of the
apparatus, suitable insulating mats or
platforms shall be provided so that the
attendant cannot readily touch live parts
unless standing on the mats or
platforms.
(5) Transformers. (i) Paragraph (j)(5)
of this section covers the installation of
all transformers except the following:
(A) Current transformers;
(B) Dry-type transformers installed as
a component part of other apparatus;
(C) Transformers that are an integral
part of an X-ray, high frequency, or
electrostatic-coating apparatus;
(D) Transformers used with Class 2
and Class 3 circuits, sign and outline
lighting, electric discharge lighting, and
power-limited fire-alarm circuits; and
(E) Liquid-filled or dry-type
transformers used for research,
development, or testing, where effective
safeguard arrangements are provided.
(ii) The operating voltage of exposed
live parts of transformer installations
shall be indicated by signs or visible
markings on the equipment or structure.
(iii) Dry-type, high fire point liquidinsulated, and askarel-insulated
transformers installed indoors and rated
over 35kV shall be in a vault.
(iv) Oil-insulated transformers
installed indoors shall be installed in a
vault.
(v) Combustible material, combustible
buildings and parts of buildings, fire
escapes, and door and window openings
shall be safeguarded from fires that may
originate in oil-insulated transformers
attached to or adjacent to a building or
combustible material.
(vi) Transformer vaults shall be
constructed so as to contain fire and
combustible liquids within the vault
and to prevent unauthorized access.
Locks and latches shall be so arranged
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that a vault door can be readily opened
from the inside.
(vii) Any pipe or duct system foreign
to the electrical installation may not
enter or pass through a transformer
vault.
Note to paragraph (j)(5)(vii) of this section.
Piping or other facilities provided for vault
fire protection, or for transformer cooling, are
not considered foreign to the electrical
installation.
(viii) Material may not be stored in
transformer vaults.
(6) Capacitors. (i) All capacitors,
except surge capacitors or capacitors
included as a component part of other
apparatus, shall be provided with an
automatic means of draining the stored
charge after the capacitor is
disconnected from its source of supply.
(ii) The following requirements apply
to capacitors installed on circuits
operating at more than 600 volts,
nominal:
(A) Group-operated switches shall be
used for capacitor switching and shall
be capable of the following:
(1) Carrying continuously not less
than 135 percent of the rated current of
the capacitor installation;
(2) Interrupting the maximum
continuous load current of each
capacitor, capacitor bank, or capacitor
installation that will be switched as a
unit;
(3) Withstanding the maximum inrush
current, including contributions from
adjacent capacitor installations; and
(4) Carrying currents due to faults on
the capacitor side of the switch;
(B) A means shall be installed to
isolate from all sources of voltage each
capacitor, capacitor bank, or capacitor
installation that will be removed from
service as a unit. The isolating means
shall provide a visible gap in the electric
circuit adequate for the operating
voltage;
(C) Isolating or disconnecting
switches (with no interrupting rating)
shall be interlocked with the load
interrupting device or shall be provided
with prominently displayed caution
signs to prevent switching load current;
and
(D) For series capacitors, the proper
switching shall be assured by use of at
least one of the following:
(1) Mechanically sequenced isolating
and bypass switches;
(2) Interlocks; or
(3) Switching procedure prominently
displayed at the switching location.
(7) Storage Batteries. Provisions shall
be made for sufficient diffusion and
ventilation of gases from storage
batteries to prevent the accumulation of
explosive mixtures.
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§ 1910.306 Specific purpose equipment
and installations.
(a) Electric signs and outline
lighting—(1) Disconnecting means. (i)
Each sign and outline lighting system,
or feeder circuit or branch circuit
supplying a sign or outline lighting
system, shall be controlled by an
externally operable switch or circuit
breaker that will open all ungrounded
conductors. However, a disconnecting
means is not required for an exit
directional sign located within a
building or for cord-connected signs
with an attachment plug.
(ii) Signs and outline lighting systems
located within fountains shall have the
disconnect located at least 1.52 m (5.0
ft) from the inside walls of the fountain.
(2) Location. (i) The disconnecting
means shall be within sight of the sign
or outline lighting system that it
controls. Where the disconnecting
means is out of the line of sight from
any section that may be energized, the
disconnecting means shall be capable of
being locked in the open position.
(ii) Signs or outline lighting systems
operated by electronic or
electromechanical controllers located
external to the sign or outline lighting
system may have a disconnecting means
located within sight of the controller or
in the same enclosure with the
controller. The disconnecting means
shall disconnect the sign or outline
lighting system and the controller from
all ungrounded supply conductors. It
shall be designed so no pole can be
operated independently and shall be
capable of being locked in the open
position.
(iii) Doors or covers giving access to
uninsulated parts of indoor signs or
outline lighting exceeding 600 volts and
accessible to other than qualified
persons shall either be provided with
interlock switches to disconnect the
primary circuit or shall be so fastened
that the use of other than ordinary tools
will be necessary to open them.
(b) Cranes and hoists. This paragraph
applies to the installation of electric
equipment and wiring used in
connection with cranes, monorail
hoists, hoists, and all runways.
(1) Disconnecting means for runway
conductors. A disconnecting means
shall be provided between the runway
contact conductors and the power
supply. Such disconnecting means shall
consist of a motor-circuit switch, circuit
breaker, or molded case switch. The
disconnecting means shall open all
ungrounded conductors simultaneously
and shall be:
(i) Readily accessible and operable
from the ground or floor level;
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(ii) Arranged to be locked in the open
position; and
(iii) Placed within view of the runway
contact conductors.
(2) Disconnecting means for cranes
and monorail hoists. (i) Except as
provided in paragraph (b)(2)(iv) of this
section, a motor-circuit switch, molded
case switch, or circuit breaker shall be
provided in the leads from the runway
contact conductors or other power
supply on all cranes and monorail
hoists.
(ii) The disconnecting means shall be
capable of being locked in the open
position.
(iii) Means shall be provided at the
operating station to open the power
circuit to all motors of the crane or
monorail hoist where the disconnecting
means is not readily accessible from the
crane or monorail hoist operating
station.
(iv) The disconnecting means may be
omitted where a monorail hoist or handpropelled crane bridge installation
meets all of the following conditions:
(A) The unit is controlled from the
ground or floor level;
(B) The unit is within view of the
power supply disconnecting means; and
(C) No fixed work platform has been
provided for servicing the unit.
(3) Limit switch. A limit switch or
other device shall be provided to
prevent the load block from passing the
safe upper limit of travel of any hoisting
mechanism.
(4) Clearance. The dimension of the
working space in the direction of access
to live parts that may require
examination, adjustment, servicing, or
maintenance while alive shall be a
minimum of 762 mm (2.5 ft). Where
controls are enclosed in cabinets, the
doors shall either open at least 90
degrees or be removable.
(c) Elevators, dumbwaiters, escalators,
moving walks, wheelchair lifts, and
stairway chair lifts. The following
requirements apply to elevators,
dumbwaiters, escalators, moving walks,
wheelchair lifts, and stairway chair lifts.
(1) Disconnecting means. Elevators,
dumbwaiters, escalators, moving walks,
wheelchair lifts, and stairway chair lifts
shall have a single means for
disconnecting all ungrounded main
power supply conductors for each unit.
(2) Control panels. Control panels not
located in the same space as the drive
machine shall be located in cabinets
with doors or panels capable of being
locked closed.
(3) Type. The disconnecting means
shall be an enclosed externally operable
fused motor circuit switch or circuit
breaker capable of being locked in the
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open position. The disconnecting means
shall be a listed device.
(4) Operation. No provision may be
made to open or close this
disconnecting means from any other
part of the premises. If sprinklers are
installed in hoistways, machine rooms,
or machinery spaces, the disconnecting
means may automatically open the
power supply to the affected elevators
prior to the application of water. No
provision may be made to close this
disconnecting means automatically (that
is, power may only be restored by
manual means).
(5) Location. The disconnecting
means shall be located where it is
readily accessible to qualified persons.
(i) On elevators without generator
field control, the disconnecting means
shall be located within sight of the
motor controller. Driving machines or
motion and operation controllers not
within sight of the disconnecting means
shall be provided with a manually
operated switch installed in the control
circuit adjacent to the equipment in
order to prevent starting. Where the
driving machine is located in a remote
machinery space, a single disconnecting
means for disconnecting all ungrounded
main power supply conductors shall be
provided and be capable of being locked
in the open position.
(ii) On elevators with generator field
control, the disconnecting means shall
be located within sight of the motor
controller for the driving motor of the
motor-generator set. Driving machines,
motor-generator sets, or motion and
operation controllers not within sight of
the disconnecting means shall be
provided with a manually operated
switch installed in the control circuit to
prevent starting. The manually operated
switch shall be installed adjacent to this
equipment. Where the driving machine
or the motor-generator set is located in
a remote machinery space, a single
means for disconnecting all ungrounded
main power supply conductors shall be
provided and be capable of being locked
in the open position.
(iii) On escalators and moving walks,
the disconnecting means shall be
installed in the space where the
controller is located.
(iv) On wheelchair lifts and stairway
chair lifts, the disconnecting means
shall be located within sight of the
motor controller.
(6) Identification and signs. (i) Where
there is more than one driving machine
in a machine room, the disconnecting
means shall be numbered to correspond
to the identifying number of the driving
machine that they control.
(ii) The disconnecting means shall be
provided with a sign to identify the
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location of the supply-side overcurrent
protective device.
(7) Single-car and multicar
installations. On single-car and multicar
installations, equipment receiving
electrical power from more than one
source shall be provided with a
disconnecting means for each source of
electrical power. The disconnecting
means shall be within sight of the
equipment served.
(8) Warning sign for multiple
disconnecting means. A warning sign
shall be mounted on or next to the
disconnecting means where multiple
disconnecting means are used and parts
of the controllers remain energized from
a source other than the one
disconnected. The sign shall be clearly
legible and shall read ‘‘WARNING—
PARTS OF THE CONTROLLER ARE
NOT DEENERGIZED BY THIS
SWITCH.’’
(9) Interconnection between multicar
controllers. A warning sign worded as
required in paragraph (c)(8) of this
section shall be mounted on or next to
the disconnecting means where
interconnections between controllers
are necessary for the operation of the
system on multicar installations that
remain energized from a source other
than the one disconnected.
(10) Motor controllers. Motor
controllers may be located outside the
spaces otherwise required by paragraph
(c) of this section, provided they are in
enclosures with doors or removable
panels capable of being locked closed
and the disconnecting means is located
adjacent to or is an integral part of the
motor controller. Motor controller
enclosures for escalators or moving
walks may be located in the balustrade
on the side located away from the
moving steps or moving treadway. If the
disconnecting means is an integral part
of the motor controller, it shall be
operable without opening the enclosure.
(d) Electric welders—disconnecting
means—(1) Arc welders. A
disconnecting means shall be provided
in the supply circuit for each arc welder
that is not equipped with a disconnect
mounted as an integral part of the
welder. The disconnecting means shall
be a switch or circuit breaker, and its
rating may not be less than that
necessary to accommodate overcurrent
protection.
(2) Resistance welders. A switch or
circuit breaker shall be provided by
which each resistance welder and its
control equipment can be disconnected
from the supply circuit. The ampere
rating of this disconnecting means may
not be less than the supply conductor
ampacity. The supply circuit switch
may be used as the welder
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disconnecting means where the circuit
supplies only one welder.
(e) Information technology
equipment—(1) Disconnecting means. A
means shall be provided to disconnect
power to all electronic equipment in an
information technology equipment
room. There shall also be a similar
means to disconnect the power to all
dedicated heating, ventilating, and airconditioning (HVAC) systems serving
the room and to cause all required fire/
smoke dampers to close.
(2) Grouping. The control for these
disconnecting means shall be grouped
and identified and shall be readily
accessible at the principal exit doors. A
single means to control both the
electronic equipment and HVAC system
is permitted.
(3) Exception. Integrated electrical
systems covered by § 1910.308(g) need
not have the disconnecting means
required by paragraph (e)(1) of this
section.
(f) X-Ray equipment. This paragraph
applies to X-ray equipment.
(1) Disconnecting means. (i) A
disconnecting means shall be provided
in the supply circuit. The disconnecting
means shall be operable from a location
readily accessible from the X-ray
control. For equipment connected to a
120-volt branch circuit of 30 amperes or
less, a grounding-type attachment plug
cap and receptacle of proper rating may
serve as a disconnecting means.
(ii) If more than one piece of
equipment is operated from the same
high-voltage circuit, each piece or each
group of equipment as a unit shall be
provided with a high-voltage switch or
equivalent disconnecting means. The
disconnecting means shall be
constructed, enclosed, or located so as
to avoid contact by employees with its
live parts.
(2) Control. The following
requirements apply to industrial and
commercial laboratory equipment.
(i) Radiographic and fluoroscopictype equipment shall be effectively
enclosed or shall have interlocks that
deenergize the equipment automatically
to prevent ready access to live currentcarrying parts.
(ii) Diffraction- and irradiation-type
equipment shall have a pilot light,
readable meter deflection, or equivalent
means to indicate when the equipment
is energized, unless the equipment or
installation is effectively enclosed or is
provided with interlocks to prevent
access to live current-carrying parts
during operation.
(g) Induction and dielectric heating
equipment. This paragraph applies to
induction and dielectric heating
equipment and accessories for industrial
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and scientific applications, but not for
medical or dental applications or for
appliances.
(1) Guarding and grounding. (i) The
converting apparatus (including the dc
line) and high-frequency electric
circuits (excluding the output circuits
and remote-control circuits) shall be
completely contained within enclosures
of noncombustible material.
(ii) All panel controls shall be of
dead-front construction.
(iii) Doors or detachable panels shall
be employed for internal access. Where
doors are used giving access to voltages
from 500 to 1000 volts ac or dc, either
door locks shall be provided or
interlocks shall be installed. Where
doors are used giving access to voltages
of over 1000 volts ac or dc, either
mechanical lockouts with a
disconnecting means to prevent access
until circuit parts within the cubicle are
deenergized, or both door interlocking
and mechanical door locks, shall be
provided. Detachable panels not
normally used for access to such parts
shall be fastened in a manner that will
make them difficult to remove (for
example, by requiring the use of tools).
(iv) Warning labels or signs that read
‘‘DANGER—HIGH VOLTAGE—KEEP
OUT’’ shall be attached to the
equipment and shall be plainly visible
where persons might contact energized
parts when doors are opened or closed
or when panels are removed from
compartments containing over 250 volts
ac or dc.
(v) Induction and dielectric heating
equipment shall be protected as follows:
(A) Protective cages or adequate
shielding shall be used to guard work
applicators other than induction heating
coils.
(B) Induction heating coils shall be
protected by insulation or refractory
materials or both.
(C) Interlock switches shall be used
on all hinged access doors, sliding
panels, or other such means of access to
the applicator, unless the applicator is
an induction heating coil at dc ground
potential or operating at less than 150
volts ac.
(D) Interlock switches shall be
connected in such a manner as to
remove all power from the applicator
when any one of the access doors or
panels is open.
(vi) A readily accessible
disconnecting means shall be provided
by which each heating equipment can
be isolated from its supply circuit. The
ampere rating of this disconnecting
means may not be less than the
nameplate current rating of the
equipment. The supply circuit
disconnecting means is permitted as a
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heating equipment disconnecting means
where the circuit supplies only one
piece of equipment.
(2) Remote control. (i) If remote
controls are used for applying power, a
selector switch shall be provided and
interlocked to provide power from only
one control point at a time.
(ii) Switches operated by foot pressure
shall be provided with a shield over the
contact button to avoid accidental
closing of the switch.
(h) Electrolytic cells. This paragraph
applies to the installation of the
electrical components and accessory
equipment of electrolytic cells,
electrolytic cell lines, and process
power supply for the production of
aluminum, cadmium, chlorine, copper,
fluorine, hydrogen peroxide,
magnesium, sodium, sodium chlorate,
and zinc. Cells used as a source of
electric energy and for electroplating
processes and cells used for production
of hydrogen are not covered by this
paragraph.
(1) Application. Installations covered
by paragraph (h) of this section shall
comply with all applicable provisions of
this subpart, except as follows:
(i) Overcurrent protection of
electrolytic cell dc process power
circuits need not comply with the
requirements of § 1910.304(f);
(ii) Equipment located or used within
the cell line working zone or associated
with the cell line dc power circuits need
not comply with the provisions of
§ 1910.304(g); and
(iii) Electrolytic cells, cell line
conductors, cell line attachments, and
the wiring of auxiliary equipment and
devices within the cell line working
zone need not comply with the
provisions of § 1910.303 or
§ 1910.304(b) and (c).
(2) Disconnecting means. If more than
one dc cell line process power supply
serves the same cell line, a
disconnecting means shall be provided
on the cell line circuit side of each
power supply to disconnect it from the
cell line circuit. Removable links or
removable conductors may be used as
the disconnecting means.
(3) Portable electric equipment. (i)
The frames and enclosures of portable
electric equipment used within the cell
line working zone may not be grounded,
unless the cell line circuit voltage does
not exceed 200 volts DC or the frames
are guarded.
(ii) Ungrounded portable electric
equipment shall be distinctively marked
and shall employ plugs and receptacles
of a configuration that prevents
connection of this equipment to
grounding receptacles and that prevents
inadvertent interchange of ungrounded
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and grounded portable electric
equipment.
(4) Power supply circuits and
receptacles for portable electric
equipment. (i) Circuits supplying power
to ungrounded receptacles for handheld, cord- and plug-connected
equipment shall meet the following
requirements:
(A) The circuits shall be electrically
isolated from any distribution system
supplying areas other than the cell line
working zone and shall be ungrounded;
(B) The circuits shall be supplied
through isolating transformers with
primaries operating at not more than
600 volts between conductors and
protected with proper overcurrent
protection;
(C) The secondary voltage of the
isolating transformers may not exceed
300 volts between conductors; and
(D) All circuits supplied from the
secondaries shall be ungrounded and
shall have an approved overcurrent
device of proper rating in each
conductor.
(ii) Receptacles and their mating plugs
for ungrounded equipment may not
have provision for a grounding
conductor and shall be of a
configuration that prevents their use for
equipment required to be grounded.
(iii) Receptacles on circuits supplied
by an isolating transformer with an
ungrounded secondary:
(A) Shall have a distinctive
configuration;
(B) Shall be distinctively marked; and
(C) May not be used in any other
location in the facility.
(5) Fixed and portable electric
equipment. (i) The following need not
be grounded:
(A) AC systems supplying fixed and
portable electric equipment within the
cell line working zone; and
(B) Exposed conductive surfaces, such
as electric equipment housings,
cabinets, boxes, motors, raceways and
the like that are within the cell line
working zone.
(ii) Auxiliary electric equipment, such
as motors, transducers, sensors, control
devices, and alarms, mounted on an
electrolytic cell or other energized
surface shall be connected to the
premises wiring systems by any of the
following means:
(A) Multiconductor hard usage or
extra hard usage flexible cord;
(B) Wire or cable in suitable
nonmetallic raceways or cable trays; or
(C) Wire or cable in suitable metal
raceways or metal cable trays installed
with insulating breaks such that they
will not cause a potentially hazardous
electrical condition.
(iii) Fixed electric equipment may be
bonded to the energized conductive
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surfaces of the cell line, its attachments,
or auxiliaries. If fixed electric
equipment is mounted on an energized
conductive surface, it shall be bonded to
that surface.
(6) Auxiliary nonelectrical
connections. Auxiliary nonelectrical
connections such as air hoses, water
hoses, and the like, to an electrolytic
cell, its attachments, or auxiliary
equipment may not have continuous
conductive reinforcing wire, armor,
braids, or the like. Hoses shall be of a
nonconductive material.
(7) Cranes and hoists. (i) The
conductive surfaces of cranes and hoists
that enter the cell line working zone
need not be grounded. The portion of an
overhead crane or hoist that contacts an
energized electrolytic cell or energized
attachments shall be insulated from
ground.
(ii) Remote crane or hoist controls that
may introduce hazardous electrical
conditions into the cell line working
zone shall employ one or more of the
following systems:
(A) Isolated and ungrounded control
circuit;
(B) Nonconductive rope operator;
(C) Pendant pushbutton with
nonconductive supporting means and
with nonconductive surfaces or
ungrounded exposed conductive
surfaces; or
(D) Radio.
(i) Electrically driven or controlled
irrigation machines—(1) Lightning
protection. If an irrigation machine has
a stationary point, a grounding electrode
system shall be connected to the
machine at the stationary point for
lightning protection.
(2) Disconnecting means. (i) The main
disconnecting means for a center pivot
irrigation machine shall be located at
the point of connection of electrical
power to the machine or shall be visible
and not more than 15.2 m (50 ft) from
the machine.
(ii) The disconnecting means shall be
readily accessible and capable of being
locked in the open position.
(iii) A disconnecting means shall be
provided for each motor and controller.
(j) Swimming pools, fountains, and
similar installations. This paragraph
applies to electric wiring for and
equipment in or adjacent to all
swimming, wading, therapeutic, and
decorative pools and fountains; hydromassage bathtubs, whether permanently
installed or storable; and metallic
auxiliary equipment, such as pumps,
filters, and similar equipment.
Therapeutic pools in health care
facilities are exempt from these
provisions.
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(1) Receptacles. (i) A single receptacle
of the locking and grounding type that
provides power for a permanently
installed swimming pool recirculating
pump motor may be located not less
than 1.52 m (5 ft) from the inside walls
of a pool. All other receptacles on the
property shall be located at least 3.05 m
(10 ft) from the inside walls of a pool.
(ii) Receptacles that are located within
4.57 m (15 ft), or 6.08 m (20 ft) if the
installation was built after August 13,
2007, of the inside walls of the pool
shall be protected by ground-fault
circuit interrupters.
(iii) Where a pool is installed
permanently at a dwelling unit, at least
one 125-volt, 15- or 20-ampere
receptacle on a general-purpose branch
circuit shall be located a minimum of
3.05 m (10 ft) and not more than 6.08
m (20 ft) from the inside wall of the
pool. This receptacle shall be located
not more than 1.98 m (6.5 ft) above the
floor, platform, or grade level serving
the pool.
Note to paragraph (j)(1) of this section: In
determining these dimensions, the distance
to be measured is the shortest path the
supply cord of an appliance connected to the
receptacle would follow without piercing a
floor, wall, or ceiling of a building or other
effective permanent barrier.
(2) Lighting fixtures, lighting outlets,
and ceiling suspended (paddle) fans. (i)
In outdoor pool areas, lighting fixtures,
lighting outlets, and ceiling-suspended
(paddle) fans may not be installed over
the pool or over the area extending 1.52
m (5 ft) horizontally from the inside
walls of a pool unless no part of the
lighting fixture of a ceiling-suspended
(paddle) fan is less than 3.66 m (12 ft)
above the maximum water level.
However, a lighting fixture or lighting
outlet that was installed before April 16,
1981, may be located less than 1.52 m
(5 ft) measured horizontally from the
inside walls of a pool if it is at least 1.52
m (5 ft) above the surface of the
maximum water level and is rigidly
attached to the existing structure. It
shall also be protected by a ground-fault
circuit interrupter installed in the
branch circuit supplying the fixture.
(ii) Lighting fixtures and lighting
outlets installed in the area extending
between 1.52 m (5 ft) and 3.05 m (10 ft)
horizontally from the inside walls of a
pool shall be protected by a ground-fault
circuit interrupter unless installed 1.52
m (5 ft) above the maximum water level
and rigidly attached to the structure
adjacent to or enclosing the pool.
(3) Cord- and plug-connected
equipment. Flexible cords used with the
following equipment may not exceed
0.9 m (3 ft) in length and shall have a
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copper equipment grounding conductor
with a grounding-type attachment plug:
(i) Cord- and plug-connected lighting
fixtures installed within 4.88 m (16 ft)
of the water surface of permanently
installed pools; and
(ii) Other cord- and plug-connected,
fixed or stationary equipment used with
permanently installed pools.
(4) Underwater equipment. (i) A
ground-fault circuit interrupter shall be
installed in the branch circuit supplying
underwater fixtures operating at more
than 15 volts. Equipment installed
underwater shall be identified for the
purpose.
(ii) No underwater lighting fixtures
may be installed for operation at over
150 volts between conductors.
(iii) A lighting fixture facing upward
shall have the lens adequately guarded
to prevent contact by any person.
(5) Fountains. All electric equipment,
including power supply cords,
operating at more than 15 volts and
used with fountains shall be protected
by ground-fault circuit interrupters.
(k) Carnivals, circuses, fairs, and
similar events. This paragraph covers
the installation of portable wiring and
equipment, including wiring in or on all
structures, for carnivals, circuses,
exhibitions, fairs, traveling attractions,
and similar events.
(1) Protection of electric equipment.
Electric equipment and wiring methods
in or on rides, concessions, or other
units shall be provided with mechanical
protection where such equipment or
wiring methods are subject to physical
damage.
(2) Installation. (i) Services shall be
installed in accordance with applicable
requirements of this subpart, and, in
addition, shall comply with the
following:
(A) Service equipment may not be
installed in a location that is accessible
to unqualified persons, unless the
equipment is lockable; and
(B) Service equipment shall be
mounted on solid backing and installed
so as to be protected from the weather,
unless the equipment is of weatherproof
construction.
(ii) Amusement rides and amusement
attractions shall be maintained not less
than 4.57 m (15 ft) in any direction from
overhead conductors operating at 600
volts or less, except for the conductors
supplying the amusement ride or
attraction. Amusement rides or
attractions may not be located under or
within 4.57 m (15 ft) horizontally of
conductors operating in excess of 600
volts.
(iii) Flexible cords and cables shall be
listed for extra-hard usage. When used
outdoors, flexible cords and cables shall
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also be listed for wet locations and shall
be sunlight resistant.
(iv) Single conductor cable shall be
size No. 2 or larger.
(v) Open conductors are prohibited
except as part of a listed assembly or
festoon lighting installed in accordance
with § 1910.304(c).
(vi) Flexible cords and cables shall be
continuous without splice or tap
between boxes or fittings. Cord
connectors may not be laid on the
ground unless listed for wet locations.
Connectors and cable connections may
not be placed in audience traffic paths
or within areas accessible to the public
unless guarded.
(vii) Wiring for an amusement ride,
attraction, tent, or similar structure may
not be supported by another ride or
structure unless specifically identified
for the purpose.
(viii) Flexible cords and cables run on
the ground, where accessible to the
public, shall be covered with approved
nonconductive mats. Cables and mats
shall be arranged so as not to present a
tripping hazard.
(ix) A box or fitting shall be installed
at each connection point, outlet, switch
point, or junction point.
(3) Inside tents and concessions.
Electrical wiring for temporary lighting,
where installed inside of tents and
concessions, shall be securely installed,
and, where subject to physical damage,
shall be provided with mechanical
protection. All temporary lamps for
general illumination shall be protected
from accidental breakage by a suitable
fixture or lampholder with a guard.
(4) Portable distribution and
termination boxes. Employers may only
use portable distribution and
termination boxes that meet the
following requirements:
(i) Boxes shall be designed so that no
live parts are exposed to accidental
contact. Where installed outdoors, the
box shall be of weatherproof
construction and mounted so that the
bottom of the enclosure is not less than
152 mm (6 in.) above the ground;
(ii) Busbars shall have an ampere
rating not less than the overcurrent
device supplying the feeder supplying
the box. Busbar connectors shall be
provided where conductors terminate
directly on busbars;
(iii) Receptacles shall have
overcurrent protection installed within
the box. The overcurrent protection may
not exceed the ampere rating of the
receptacle, except as permitted in
§ 1910.305(j)(4) for motor loads;
(iv) Where single-pole connectors are
used, they shall comply with the
following:
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(A) Where ac single-pole portable
cable connectors are used, they shall be
listed and of the locking type. Where
paralleled sets of current-carrying
single-pole separable connectors are
provided as input devices, they shall be
prominently labeled with a warning
indicating the presence of internal
parallel connections. The use of singlepole separable connectors shall comply
with at least one of the following
conditions:
(1) Connection and disconnection of
connectors are only possible where the
supply connectors are interlocked to the
source and it is not possible to connect
or disconnect connectors when the
supply is energized; or
(2) Line connectors are of the listed
sequential-interlocking type so that load
connectors are connected in the
following sequence:
(i) Equipment grounding conductor
connection;
(ii) Grounded circuit-conductor
connection, if provided; and
(iii) Ungrounded conductor
connection; and so that disconnection is
in the reverse order; or
(3) A caution notice is provided
adjacent to the line connectors
indicating that plug connection must be
in the following sequence:
(i) Equipment grounding conductor
connection;
(ii) Grounded circuit-conductor
connection, if provided; and
(iii) Ungrounded conductor
connection; and indicating that
disconnection is in the reverse order;
and
(B) Single-pole separable connectors
used in portable professional motion
picture and television equipment may
be interchangeable for ac or dc use or for
different current ratings on the same
premises only if they are listed for ac/
dc use and marked to identify the
system to which they are connected;
(v) Overcurrent protection of
equipment and conductors shall be
provided; and
(vi) The following equipment
connected to the same source shall be
bonded:
(A) Metal raceways and metal
sheathed cable;
(B) Metal enclosures of electrical
equipment; and
(C) Metal frames and metal parts of
rides, concessions, trailers, trucks, or
other equipment that contain or support
electrical equipment.
(5) Disconnecting means. (i) Each ride
and concession shall be provided with
a fused disconnect switch or circuit
breaker located within sight and within
1.83 m (6 ft) of the operator’s station.
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(ii) The disconnecting means shall be
readily accessible to the operator,
including when the ride is in operation.
(iii) Where accessible to unqualified
persons, the enclosure for the switch or
circuit breaker shall be of the lockable
type.
(iv) A shunt trip device that opens the
fused disconnect or circuit breaker
when a switch located in the ride
operator’s console is closed is a
permissible method of opening the
circuit.
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§ 1910.307
locations.
Hazardous (classified)
(a) Scope—(1) Applicability. This
section covers the requirements for
electric equipment and wiring in
locations that are classified depending
on the properties of the flammable
vapors, liquids or gases, or combustible
dusts or fibers that may be present
therein and the likelihood that a
flammable or combustible concentration
or quantity is present. Hazardous
(classified) locations may be found in
occupancies such as, but not limited to,
the following: aircraft hangars, gasoline
dispensing and service stations, bulk
storage plants for gasoline or other
volatile flammable liquids, paintfinishing process plants, health care
facilities, agricultural or other facilities
where excessive combustible dusts may
be present, marinas, boat yards, and
petroleum and chemical processing
plants. Each room, section or area shall
be considered individually in
determining its classification.
(2) Classifications. (i) These
hazardous (classified) locations are
assigned the following designations:
(A) Class I, Division 1
(B) Class I, Division 2
(C) Class I, Zone 0
(D) Class I, Zone 1
(E) Class I, Zone 2
(F) Class II, Division 1
(G) Class II, Division 2
(H) Class III, Division 1
(I) Class III, Division 2
(ii) For definitions of these locations,
see § 1910.399.
(3) Other sections of this subpart. All
applicable requirements in this subpart
apply to hazardous (classified) locations
unless modified by provisions of this
section.
(4) Division and zone classification. In
Class I locations, an installation must be
classified as using the division
classification system meeting
paragraphs (c), (d), (e), and (f) of this
section or using the zone classification
system meeting paragraph (g) of this
section. In Class II and Class III
locations, an installation must be
classified using the division
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classification system meeting
paragraphs (c), (d), (e), and (f) of this
section.
(b) Documentation. All areas
designated as hazardous (classified)
locations under the Class and Zone
system and areas designated under the
Class and Division system established
after August 13, 2007 shall be properly
documented. This documentation shall
be available to those authorized to
design, install, inspect, maintain, or
operate electric equipment at the
location.
(c) Electrical installations. Equipment,
wiring methods, and installations of
equipment in hazardous (classified)
locations shall be intrinsically safe,
approved for the hazardous (classified)
location, or safe for the hazardous
(classified) location. Requirements for
each of these options are as follows:
(1) Intrinsically safe. Equipment and
associated wiring approved as
intrinsically safe is permitted in any
hazardous (classified) location for
which it is approved;
(2) Approved for the hazardous
(classified) location. (i) Equipment shall
be approved not only for the class of
location, but also for the ignitable or
combustible properties of the specific
gas, vapor, dust, or fiber that will be
present.
Note to paragraph (c)(2)(i) of this section:
NFPA 70, the National Electrical Code, lists
or defines hazardous gases, vapors, and dusts
by ‘‘Groups’’ characterized by their ignitable
or combustible properties.
(ii) Equipment shall be marked to
show the class, group, and operating
temperature or temperature range, based
on operation in a 40-degree C ambient,
for which it is approved. The
temperature marking may not exceed
the ignition temperature of the specific
gas or vapor to be encountered.
However, the following provisions
modify this marking requirement for
specific equipment:
(A) Equipment of the nonheatproducing type, such as junction boxes,
conduit, and fittings, and equipment of
the heat-producing type having a
maximum temperature not more than
100° C (212° F) need not have a marked
operating temperature or temperature
range;
(B) Fixed lighting fixtures marked for
use in Class I, Division 2 or Class II,
Division 2 locations only need not be
marked to indicate the group;
(C) Fixed general-purpose equipment
in Class I locations, other than lighting
fixtures, that is acceptable for use in
Class I, Division 2 locations need not be
marked with the class, group, division,
or operating temperature;
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(D) Fixed dust-tight equipment, other
than lighting fixtures, that is acceptable
for use in Class II, Division 2 and Class
III locations need not be marked with
the class, group, division, or operating
temperature; and
(E) Electric equipment suitable for
ambient temperatures exceeding 40° C
(104° F) shall be marked with both the
maximum ambient temperature and the
operating temperature or temperature
range at that ambient temperature; and
(3) Safe for the hazardous (classified)
location. Equipment that is safe for the
location shall be of a type and design
that the employer demonstrates will
provide protection from the hazards
arising from the combustibility and
flammability of vapors, liquids, gases,
dusts, or fibers involved.
Note to paragraph (c)(3) of this section:
The National Electrical Code, NFPA 70,
contains guidelines for determining the type
and design of equipment and installations
that will meet this requirement. Those
guidelines address electric wiring,
equipment, and systems installed in
hazardous (classified) locations and contain
specific provisions for the following: wiring
methods, wiring connections; conductor
insulation, flexible cords, sealing and
drainage, transformers, capacitors, switches,
circuit breakers, fuses, motor controllers,
receptacles, attachment plugs, meters, relays,
instruments, resistors, generators, motors,
lighting fixtures, storage battery charging
equipment, electric cranes, electric hoists
and similar equipment, utilization
equipment, signaling systems, alarm systems,
remote control systems, local loud speaker
and communication systems, ventilation
piping, live parts, lightning surge protection,
and grounding.
(d) Conduits. All conduits shall be
threaded and shall be made wrenchtight. Where it is impractical to make a
threaded joint tight, a bonding jumper
shall be utilized.
(e) Equipment in Division 2 locations.
Equipment that has been approved for a
Division 1 location may be installed in
a Division 2 location of the same class
and group. General-purpose equipment
or equipment in general-purpose
enclosures may be installed in Division
2 locations if the employer can
demonstrate that the equipment does
not constitute a source of ignition under
normal operating conditions.
(f) Protection techniques. The
following are acceptable protection
techniques for electric and electronic
equipment in hazardous (classified)
locations.
(1) Explosionproof apparatus. This
protection technique is permitted for
equipment in the Class I, Division 1 and
2 locations for which it is approved.
(2) Dust ignitionproof. This protection
technique is permitted for equipment in
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the Class II, Division 1 and 2 locations
for which it is approved.
(3) Dust-tight. This protection
technique is permitted for equipment in
the Class II, Division 2 and Class III
locations for which it is approved.
(4) Purged and pressurized. This
protection technique is permitted for
equipment in any hazardous (classified)
location for which it is approved.
(5) Nonincendive circuit. This
protection technique is permitted for
equipment in Class I, Division 2; Class
II, Division 2; or Class III, Division 1or
2 locations.
(6) Nonincendive equipment. This
protection technique is permitted for
equipment in Class I, Division 2; Class
II, Division 2; or Class III, Division 1 or
2 locations.
(7) Nonincendive component. This
protection technique is permitted for
equipment in Class I, Division 2; Class
II, Division 2; or Class III, Division 1 or
2 locations.
(8) Oil immersion. This protection
technique is permitted for currentinterrupting contacts in Class I, Division
2 locations as described in the Subpart.
(9) Hermetically sealed. This
protection technique is permitted for
equipment in Class I, Division 2; Class
II, Division 2; and Class III, Division 1
or 2 locations.
(10) Other protection techniques. Any
other protection technique that meets
paragraph (c) of this section is
acceptable in any hazardous (classified)
location.
(g) Class I, Zone 0, 1, and 2
locations—(1) Scope. Employers may
use the zone classification system as an
alternative to the division classification
system for electric and electronic
equipment and wiring for all voltage in
Class I, Zone 0, Zone 1, and Zone 2
hazardous (classified) locations where
fire or explosion hazards may exist due
to flammable gases, vapors, or liquids.
(2) Location and general
requirements. (i) Locations shall be
classified depending on the properties
of the flammable vapors, liquids, or
gases that may be present and the
likelihood that a flammable or
combustible concentration or quantity is
present. Where pyrophoric materials are
the only materials used or handled,
these locations need not be classified.
(ii) Each room, section, or area shall
be considered individually in
determining its classification.
(iii) All threaded conduit shall be
threaded with an NPT (National
(American) Standard Pipe Taper)
standard conduit cutting die that
provides 3⁄4-in. taper per foot. The
conduit shall be made wrench tight to
prevent sparking when fault current
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flows through the conduit system and to
ensure the explosionproof or flameproof
integrity of the conduit system where
applicable.
(iv) Equipment provided with
threaded entries for field wiring
connection shall be installed in
accordance with paragraph (g)(2)(iv)(A)
or (g)(2)(iv)(B) of this section.
(A) For equipment provided with
threaded entries for NPT threaded
conduit or fittings, listed conduit,
conduit fittings, or cable fittings shall be
used.
(B) For equipment with metric
threaded entries, such entries shall be
identified as being metric, or listed
adaptors to permit connection to
conduit of NPT-threaded fittings shall
be provided with the equipment.
Adapters shall be used for connection to
conduit or NPT-threaded fittings.
(3) Protection techniques. One or
more of the following protection
techniques shall be used for electric and
electronic equipment in hazardous
(classified) locations classified under
the zone classification system.
(i) Flameproof ‘‘d’’—This protection
technique is permitted for equipment in
the Class I, Zone 1 locations for which
it is approved.
(ii) Purged and pressurized—This
protection technique is permitted for
equipment in the Class I, Zone 1 or
Zone 2 locations for which it is
approved.
(iii) Intrinsic safety—This protection
technique is permitted for equipment in
the Class I, Zone 0 or Zone 1 locations
for which it is approved.
(iv) Type of protection ‘‘n’’—This
protection technique is permitted for
equipment in the Class I, Zone 2
locations for which it is approved. Type
of protection ‘‘n’’ is further subdivided
into nA, nC, and nR.
(v) Oil Immersion ‘‘o’’—This
protection technique is permitted for
equipment in the Class I, Zone 1
locations for which it is approved.
(vi) Increased safety ‘‘e’’—This
protection technique is permitted for
equipment in the Class I, Zone 1
locations for which it is approved.
(vii) Encapsulation ‘‘m’’—This
protection technique is permitted for
equipment in the Class I, Zone 1
locations for which it is approved.
(viii) Powder Filling ‘‘q’’—This
protection technique is permitted for
equipment in the Class I, Zone 1
locations for which it is approved.
(4) Special precaution. Paragraph (g)
of this section requires equipment
construction and installation that will
ensure safe performance under
conditions of proper use and
maintenance.
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(i) Classification of areas and selection
of equipment and wiring methods shall
be under the supervision of a qualified
registered professional engineer.
(ii) In instances of areas within the
same facility classified separately, Class
I, Zone 2 locations may abut, but not
overlap, Class I, Division 2 locations.
Class I, Zone 0 or Zone 1 locations may
not abut Class I, Division 1 or Division
2 locations.
(iii) A Class I, Division 1 or Division
2 location may be reclassified as a Class
I, Zone 0, Zone 1, or Zone 2 location
only if all of the space that is classified
because of a single flammable gas or
vapor source is reclassified.
Note to paragraph (g)(4) of this section:
Low ambient conditions require special
consideration. Electric equipment depending
on the protection techniques described by
paragraph (g)(3)(i) of this section may not be
suitable for use at temperatures lower than
¥20 °C (¥4 °F) unless they are approved for
use at lower temperatures. However, at low
ambient temperatures, flammable
concentrations of vapors may not exist in a
location classified Class I, Zone 0, 1, or 2 at
normal ambient temperature.
(5) Listing and marking. (i) Equipment
that is listed for a Zone 0 location may
be installed in a Zone 1 or Zone 2
location of the same gas or vapor.
Equipment that is listed for a Zone 1
location may be installed in a Zone 2
location of the same gas or vapor.
(ii) Equipment shall be marked in
accordance with paragraph (g)(5)(ii)(A)
and (g)(5)(ii)(B) of this section, except as
provided in (g)(5)(ii)(C).
(A) Equipment approved for Class I,
Division 1 or Class 1, Division 2 shall,
in addition to being marked in
accordance with (c)(2)(ii), be marked
with the following:
(1) Class I, Zone 1 or Class I, Zone 2
(as applicable);
(2) Applicable gas classification
groups; and
(3) Temperature classification; or
(B) Equipment meeting one or more of
the protection techniques described in
paragraph (g)(3) of this section shall be
marked with the following in the order
shown:
(1) Class, except for intrinsically safe
apparatus;
(2) Zone, except for intrinsically safe
apparatus;
(3) Symbol ‘‘AEx;’’
(4) Protection techniques;
(5) Applicable gas classification
groups; and
(6) Temperature classification, except
for intrinsically safe apparatus.
Note to paragraph (g)(5)(ii)(B) of this
section: An example of such a required
marking is ‘‘Class I, Zone 0, AEx ia IIC T6.’’
See Figure S–1 for an explanation of this
marking.
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Note to paragraph (g)(5)(ii)(C) of this
section: The National Electrical Code, NFPA
70, contains guidelines for determining the
type and design of equipment and
installations that will meet this provision.
the circuit voltage and insulation. Stress
reduction means shall be provided at all
terminations of factory-applied
shielding.
(ii) Metallic shielding components
such as tapes, wires, or braids, or
combinations thereof, and their
associated conducting and
semiconducting components shall be
grounded.
(4) Moisture or mechanical protection
for metal-sheathed cables. Where cable
conductors emerge from a metal sheath
and where protection against moisture
or physical damage is necessary, the
insulation of the conductors shall be
protected by a cable sheath terminating
device.
(5) Interrupting and isolating devices.
(i) Circuit breaker installations located
indoors shall consist of metal-enclosed
units or fire-resistant cell-mounted
units. In locations accessible only to
qualified employees, open mounting of
circuit breakers is permitted. A means of
indicating the open and closed position
of circuit breakers shall be provided.
(ii) Where fuses are used to protect
conductors and equipment, a fuse shall
be placed in each ungrounded
conductor. Two power fuses may be
used in parallel to protect the same
load, if both fuses have identical ratings,
and if both fuses are installed in an
identified common mounting with
electrical connections that will divide
the current equally. Power fuses of the
vented type may not be used indoors,
underground, or in metal enclosures
unless identified for the use.
(iii) Fused cutouts installed in
buildings or transformer vaults shall be
of a type identified for the purpose.
Distribution cutouts may not be used
indoors, underground, or in metal
enclosures. They shall be readily
accessible for fuse replacement.
(iv) Where fused cutouts are not
suitable to interrupt the circuit
manually while carrying full load, an
approved means shall be installed to
interrupt the entire load. Unless the
fused cutouts are interlocked with the
switch to prevent opening of the cutouts
under load, a conspicuous sign shall be
placed at such cutouts reading:
‘‘WARNING—DO NOT OPERATE
UNDER LOAD.’’
(v) Suitable barriers or enclosures
shall be provided to prevent contact
with nonshielded cables or energized
parts of oil-filled cutouts.
(vi) Load interrupter switches may be
used only if suitable fuses or circuits are
used in conjunction with these devices
to interrupt fault currents.
(A) Where these devices are used in
combination, they shall be coordinated
electrically so that they will safely
withstand the effects of closing,
carrying, or interrupting all possible
currents up to the assigned maximum
short-circuit rating.
(B) Where more than one switch is
installed with interconnected load
terminals to provide for alternate
connection to different supply
conductors, each switch shall be
provided with a conspicuous sign
reading: ‘‘WARNING—SWITCH MAY
BE ENERGIZED BY BACKFEED.’’
Special systems.
(a) Systems over 600 volts, nominal.
This paragraph covers the general
requirements for all circuits and
equipment operated at over 600 volts.
(1) Aboveground wiring methods. (i)
Aboveground conductors shall be
installed in rigid metal conduit, in
intermediate metal conduit, in electrical
metallic tubing, in rigid nonmetallic
conduit, in cable trays, as busways, as
cablebus, in other identified raceways,
or as open runs of metal-clad cable
suitable for the use and purpose. In
locations accessible to qualified persons
only, open runs of Type MV cables, bare
conductors, and bare busbars are also
permitted. Busbars shall be either
copper or aluminum. Open runs of
insulated wires and cables having a bare
lead sheath or a braided outer covering
shall be supported in a manner designed
to prevent physical damage to the braid
or sheath.
(ii) Conductors emerging from the
ground shall be enclosed in approved
raceways.
(2) Braid-covered insulated
conductors—open installations. The
braid on open runs of braid-covered
insulated conductors shall be flame
retardant or shall have a flame-retardant
saturant applied after installation. This
treated braid covering shall be stripped
back a safe distance at conductor
terminals, according to the operating
voltage.
(3) Insulation shielding. (i) Metallic
and semiconductor insulation shielding
components of shielded cables shall be
removed for a distance dependent on
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zone of location involved and will be
recognized as providing such protection
by employees need not be marked.
§ 1910.308
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(C) Equipment that the employer
demonstrates will provide protection
from the hazards arising from the
flammability of the gas or vapor and the
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(vii) A means (for example, a
fuseholder and fuse designed for the
purpose) shall be provided to
completely isolate equipment for
inspection and repairs. Isolating means
that are not designed to interrupt the
load current of the circuit shall be either
interlocked with an approved circuit
interrupter or provided with a sign
warning against opening them under
load.
(6) Mobile and portable equipment. (i)
A metallic enclosure shall be provided
on the mobile machine for enclosing the
terminals of the power cable. The
enclosure shall include provisions for a
solid connection for the grounding
terminal to effectively ground the
machine frame. The method of cable
termination used shall prevent any
strain or pull on the cable from stressing
the electrical connections. The
enclosure shall have provision for
locking so only authorized qualified
persons may open it and shall be
marked with a sign warning of the
presence of energized parts.
(ii) All energized switching and
control parts shall be enclosed in
effectively grounded metal cabinets or
enclosures. Circuit breakers and
protective equipment shall have the
operating means projecting through the
metal cabinet or enclosure so these units
can be reset without locked doors being
opened. Enclosures and metal cabinets
shall be locked so that only authorized
qualified persons have access and shall
be marked with a sign warning of the
presence of energized parts. Collector
ring assemblies on revolving-type
machines (shovels, draglines, etc.) shall
be guarded.
(7) Tunnel installations. This
paragraph applies to installation and
use of high-voltage power distribution
and utilization equipment that is
portable or mobile, such as substations,
trailers, cars, mobile shovels, draglines,
hoists, drills, dredges, compressors,
pumps, conveyors, and underground
excavators.
(i) Conductors in tunnels shall be
installed in one or more of the
following:
(A) Metal conduit or other metal
raceway;
(B) Type MC cable; or
(C) Other approved multiconductor
cable.
(ii) Multiconductor portable cable
may supply mobile equipment.
(iii) Conductors and cables shall also
be so located or guarded as to protect
them from physical damage. An
equipment grounding conductor shall
be run with circuit conductors inside
the metal raceway or inside the
multiconductor cable jacket. The
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equipment grounding conductor may be
insulated or bare.
(iv) Bare terminals of transformers,
switches, motor controllers, and other
equipment shall be enclosed to prevent
accidental contact with energized parts.
(v) Enclosures for use in tunnels shall
be drip-proof, weatherproof, or
submersible as required by the
environmental conditions.
(vi) Switch or contactor enclosures
may not be used as junction boxes or
raceways for conductors feeding
through or tapping off to other switches,
unless special designs are used to
provide adequate space for this purpose.
(vii) A disconnecting means that
simultaneously opens all ungrounded
conductors shall be installed at each
transformer or motor location.
(viii) All nonenergized metal parts of
electric equipment and metal raceways
and cable sheaths shall be effectively
grounded and bonded to all metal pipes
and rails at the portal and at intervals
not exceeding 305 m (1000 ft)
throughout the tunnel.
(b) Emergency power systems. This
paragraph applies to circuits, systems,
and equipment intended to supply
power for illumination and special
loads in the event of failure of the
normal supply.
(1) Wiring methods. Emergency circuit
wiring shall be kept entirely
independent of all other wiring and
equipment and may not enter the same
raceway, cable, box, or cabinet or other
wiring except either where common
circuit elements suitable for the purpose
are required, or for transferring power
from the normal to the emergency
source.
(2) Emergency illumination.
Emergency illumination shall include
all required means of egress lighting,
illuminated exit signs, and all other
lights necessary to provide illumination.
Where emergency lighting is necessary,
the system shall be so arranged that the
failure of any individual lighting
element, such as the burning out of a
light bulb, cannot leave any space in
total darkness.
(3) Signs. (i) A sign shall be placed at
the service entrance equipment
indicating the type and location of onsite emergency power sources. However,
a sign is not required for individual unit
equipment.
(ii) Where the grounded circuit
conductor connected to the emergency
source is connected to a grounding
electrode conductor at a location remote
from the emergency source, there shall
be a sign at the grounding location that
shall identify all emergency and normal
sources connected at that location.
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(c) Class 1, Class 2, and Class 3
remote control, signaling, and powerlimited circuits—(1) Classification. Class
1, Class 2, and Class 3 remote control,
signaling, or power-limited circuits are
characterized by their usage and
electrical power limitation that
differentiates them from light and power
circuits. These circuits are classified in
accordance with their respective voltage
and power limitations as summarized in
paragraphs (c)(1)(i) through (c)(1)(iii) of
this section.
(i) A Class 1 power-limited circuit
shall be supplied from a source having
a rated output of not more than 30 volts
and 1000 volt-amperes.
(ii) A Class 1 remote control circuit or
a Class 1 signaling circuit shall have a
voltage not exceeding 600 volts;
however, the power output of the source
need not be limited.
(iii) The power source for a Class 2 or
Class 3 circuit shall be listed equipment
marked as a Class 2 or Class 3 power
source, except as follows:
(A) Thermocouples do not require
listing as a Class 2 power source; and
(B) A dry cell battery is considered an
inherently limited Class 2 power source,
provided the voltage is 30 volts or less
and the capacity is less than or equal to
that available from series-connected No.
6 carbon zinc cells.
(2) Marking. A Class 2 or Class 3
power supply unit shall be durably
marked where plainly visible to indicate
the class of supply and its electrical
rating.
(3) Separation from conductors of
other circuits. Cables and conductors of
Class 2 and Class 3 circuits may not be
placed in any cable, cable tray,
compartment, enclosure, manhole,
outlet box, device box, raceway, or
similar fitting with conductors of
electric light, power, Class 1, nonpowerlimited fire alarm circuits, and medium
power network-powered broadband
communications cables unless a barrier
or other equivalent form of protection
against contact is employed.
(d) Fire alarm systems—(1)
Classifications. Fire alarm circuits shall
be classified either as nonpower limited
or power limited.
(2) Power sources. The power sources
for use with fire alarm circuits shall be
either power limited or nonpower
limited as follows:
(i) The power source of nonpowerlimited fire alarm (NPLFA) circuits shall
have an output voltage of not more than
600 volts, nominal; and
(ii) The power source for a powerlimited fire alarm (PLFA) circuit shall
be listed equipment marked as a PLFA
power source.
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(3) Separation from conductors of
other circuits. (i) Nonpower-limited fire
alarm circuits and Class 1 circuits may
occupy the same enclosure, cable, or
raceway provided all conductors are
insulated for maximum voltage of any
conductor within the enclosure, cable,
or raceway. Power supply and fire alarm
circuit conductors are permitted in the
same enclosure, cable, or raceway only
if connected to the same equipment.
(ii) Power-limited circuit cables and
conductors may not be placed in any
cable, cable tray, compartment,
enclosure, outlet box, raceway, or
similar fitting with conductors of
electric light, power, Class 1, nonpowerlimited fire alarm circuit conductors, or
medium power network-powered
broadband communications circuits.
(iii) Power-limited fire alarm circuit
conductors shall be separated at least
50.8 mm (2 in.) from conductors of any
electric light, power, Class 1, nonpowerlimited fire alarm, or medium power
network-powered broadband
communications circuits unless a
special and equally protective method
of conductor separation is employed.
(iv) Conductors of one or more Class
2 circuits are permitted within the same
cable, enclosure, or raceway with
conductors of power-limited fire alarm
circuits provided that the insulation of
Class 2 circuit conductors in the cable,
enclosure, or raceway is at least that
needed for the power-limited fire alarm
circuits.
(4) Identification. Fire alarm circuits
shall be identified at terminal and
junction locations in a manner that will
prevent unintentional interference with
the signaling circuit during testing and
servicing. Power-limited fire alarm
circuits shall be durably marked as such
where plainly visible at terminations.
(e) Communications systems. This
paragraph applies to central-stationconnected and non-central-stationconnected telephone circuits, radio and
television receiving and transmitting
equipment, including community
antenna television and radio
distribution systems, telegraph, district
messenger, and outside wiring for fire
and burglar alarm, and similar central
station systems. These installations
need not comply with the provisions of
§ 1910.303 through § 1910.308(d),
except for § 1910.304(c)(1) and
§ 1910.307.
(1) Protective devices. (i) A listed
primary protector shall be provided on
each circuit run partly or entirely in
aerial wire or aerial cable not confined
within a block.
(ii) A listed primary protector shall be
also provided on each aerial or
underground circuit when the location
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of the circuit within the block
containing the building served allows
the circuit to be exposed to accidental
contact with electric light or power
conductors operating at over 300 volts
to ground.
(iii) In addition, where there exists a
lightning exposure, each interbuilding
circuit on premises shall be protected by
a listed primary protector at each end of
the interbuilding circuit.
(2) Conductor location. (i) Lead-in or
aerial-drop cables from a pole or other
support, including the point of initial
attachment to a building or structure,
shall be kept away from electric light,
power, Class 1, or nonpower-limited fire
alarm circuit conductors so as to avoid
the possibility of accidental contact.
(ii) A separation of at least 1.83 m (6
ft) shall be maintained between
communications wires and cables on
buildings and lightning conductors.
(iii) Where communications wires and
cables and electric light or power
conductors are supported by the same
pole or run parallel to each other inspan, the following conditions shall be
met:
(A) Where practicable,
communication wires and cables on
poles shall be located below the electric
light or power conductors; and
(B) Communications wires and cables
may not be attached to a crossarm that
carries electric light or power
conductors.
(iv) Indoor communications wires and
cables shall be separated at least 50.8
mm (2 in.) from conductors of any
electric light, power, Class 1, nonpowerlimited fire alarm, or medium power
network-powered broadband
communications circuits, unless a
special and equally protective method
of conductor separation, identified for
the purpose, is employed.
(3) Equipment location. Outdoor
metal structures supporting antennas, as
well as self-supporting antennas such as
vertical rods or dipole structures, shall
be located as far away from overhead
conductors of electric light and power
circuits of over 150 volts to ground as
necessary to prevent the antenna or
structure from falling into or making
accidental contact with such circuits.
(4) Grounding. (i) If exposed to
contact with electric light and power
conductors, the metal sheath of aerial
cables entering buildings shall be
grounded or shall be interrupted close
to the entrance to the building by an
insulating joint or equivalent device.
Where protective devices are used, they
shall be grounded in an approved
manner.
(ii) Masts and metal structures
supporting antennas shall be
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permanently and effectively grounded
without splice or connection in the
grounding conductor.
(iii) Transmitters shall be enclosed in
a metal frame or grill or separated from
the operating space by a barrier, all
metallic parts of which are effectively
connected to ground. All external metal
handles and controls accessible to the
operating personnel shall be effectively
grounded. Unpowered equipment and
enclosures are considered to be
grounded where connected to an
attached coaxial cable with an
effectively grounded metallic shield.
(f) Solar photovoltaic systems. This
paragraph covers solar photovoltaic
systems that can be interactive with
other electric power production sources
or can stand alone with or without
electrical energy storage such as
batteries. These systems may have ac or
dc output for utilization.
(1) Conductors of different systems.
Photovoltaic source circuits and
photovoltaic output circuits may not be
contained in the same raceway, cable
tray, cable, outlet box, junction box, or
similar fitting as feeders or branch
circuits of other systems, unless the
conductors of the different systems are
separated by a partition or are
connected together.
(2) Disconnecting means. Means shall
be provided to disconnect all currentcarrying conductors of a photovoltaic
power source from all other conductors
in a building or other structure. Where
a circuit grounding connection is not
designed to be automatically interrupted
as part of the ground-fault protection
system, a switch or circuit breaker used
as disconnecting means may not have a
pole in the grounded conductor.
(g) Integrated electrical systems—(1)
Scope. Paragraph (g) of this section
covers integrated electrical systems,
other than unit equipment, in which
orderly shutdown is necessary to ensure
safe operation. An integrated electrical
system as used in this section shall be
a unitized segment of an industrial
wiring system where all of the following
conditions are met:
(i) An orderly shutdown process
minimizes employee hazard and
equipment damage;
(ii) The conditions of maintenance
and supervision ensure that only
qualified persons will service the
system; and
(iii) Effective safeguards are
established and maintained.
(2) Location of overcurrent devices in
or on premises. Overcurrent devices that
are critical to integrated electrical
systems need not be readily accessible
to employees as required by
§ 1910.304(f)(1)(iv) if they are located
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with mounting heights to ensure
security from operation by nonqualified
persons.
I 7. Section 1910.399 is revised to read
as follows:
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§ 1910.399
subpart.
Definitions applicable to this
Acceptable. An installation or
equipment is acceptable to the Assistant
Secretary of Labor, and approved within
the meaning of this Subpart S:
(1) If it is accepted, or certified, or
listed, or labeled, or otherwise
determined to be safe by a nationally
recognized testing laboratory recognized
pursuant to § 1910.7; or
(2) With respect to an installation or
equipment of a kind that no nationally
recognized testing laboratory accepts,
certifies, lists, labels, or determines to
be safe, if it is inspected or tested by
another Federal agency, or by a State,
municipal, or other local authority
responsible for enforcing occupational
safety provisions of the National
Electrical Code, and found in
compliance with the provisions of the
National Electrical Code as applied in
this subpart; or
(3) With respect to custom-made
equipment or related installations that
are designed, fabricated for, and
intended for use by a particular
customer, if it is determined to be safe
for its intended use by its manufacturer
on the basis of test data which the
employer keeps and makes available for
inspection to the Assistant Secretary
and his authorized representatives.
Accepted. An installation is
‘‘accepted’’ if it has been inspected and
found by a nationally recognized testing
laboratory to conform to specified plans
or to procedures of applicable codes.
Accessible. (As applied to wiring
methods.) Capable of being removed or
exposed without damaging the building
structure or finish, or not permanently
closed in by the structure or finish of
the building. (See ‘‘concealed’’ and
‘‘exposed.’’)
Accessible. (As applied to
equipment.) Admitting close approach;
not guarded by locked doors, elevation,
or other effective means. (See ‘‘Readily
accessible.’’)
Ampacity. The current, in amperes,
that a conductor can carry continuously
under the conditions of use without
exceeding its temperature rating.
Appliances. Utilization equipment,
generally other than industrial,
normally built in standardized sizes or
types, that is installed or connected as
a unit to perform one or more functions.
Approved. Acceptable to the authority
enforcing this subpart. The authority
enforcing this subpart is the Assistant
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Secretary of Labor for Occupational
Safety and Health. The definition of
‘‘acceptable’’ indicates what is
acceptable to the Assistant Secretary of
Labor, and therefore approved within
the meaning of this subpart.
Armored cable (Type AC). A
fabricated assembly of insulated
conductors in a flexible metallic
enclosure.
Askarel. A generic term for a group of
nonflammable synthetic chlorinated
hydrocarbons used as electrical
insulating media. Askarels of various
compositional types are used. Under
arcing conditions, the gases produced,
while consisting predominantly of
noncombustible hydrogen chloride, can
include varying amounts of combustible
gases depending upon the askarel type.
Attachment plug (Plug cap)(Cap). A
device that, by insertion in a receptacle,
establishes a connection between the
conductors of the attached flexible cord
and the conductors connected
permanently to the receptacle.
Automatic. Self-acting, operating by
its own mechanism when actuated by
some impersonal influence, as, for
example, a change in current strength,
pressure, temperature, or mechanical
configuration.
Bare conductor. See Conductor.
Barrier. A physical obstruction that is
intended to prevent contact with
equipment or live parts or to prevent
unauthorized access to a work area.
Bathroom. An area including a basin
with one or more of the following: a
toilet, a tub, or a shower.
Bonding (Bonded). The permanent
joining of metallic parts to form an
electrically conductive path that ensures
electrical continuity and the capacity to
conduct safely any current likely to be
imposed.
Bonding jumper. A conductor that
assures the necessary electrical
conductivity between metal parts
required to be electrically connected.
Branch circuit. The circuit conductors
between the final overcurrent device
protecting the circuit and the outlets.
Building. A structure that stands
alone or is cut off from adjoining
structures by fire walls with all
openings therein protected by approved
fire doors.
Cabinet. An enclosure designed either
for surface or flush mounting, and
provided with a frame, mat, or trim in
which a swinging door or doors are or
can be hung.
Cable tray system. A unit or assembly
of units or sections and associated
fittings forming a rigid structural system
used to securely fasten or support cables
and raceways. Cable tray systems
include ladders, troughs, channels, solid
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bottom trays, and other similar
structures.
Cablebus. An assembly of insulated
conductors with fittings and conductor
terminations in a completely enclosed,
ventilated, protective metal housing.
Cell line. An assembly of electrically
interconnected electrolytic cells
supplied by a source of direct current
power.
Cell line attachments and auxiliary
equipment. Cell line attachments and
auxiliary equipment include, but are not
limited to, auxiliary tanks, process
piping, ductwork, structural supports,
exposed cell line conductors, conduits
and other raceways, pumps, positioning
equipment, and cell cutout or bypass
electrical devices. Auxiliary equipment
also includes tools, welding machines,
crucibles, and other portable equipment
used for operation and maintenance
within the electrolytic cell line working
zone. In the cell line working zone,
auxiliary equipment includes the
exposed conductive surfaces of
ungrounded cranes and crane-mounted
cell-servicing equipment.
Center pivot irrigation machine. A
multi-motored irrigation machine that
revolves around a central pivot and
employs alignment switches or similar
devices to control individual motors.
Certified. Equipment is ‘‘certified’’ if
it bears a label, tag, or other record of
certification that the equipment:
(1) Has been tested and found by a
nationally recognized testing laboratory
to meet nationally recognized standards
or to be safe for use in a specified
manner; or
(2) Is of a kind whose production is
periodically inspected by a nationally
recognized testing laboratory and is
accepted by the laboratory as safe for its
intended use.
Circuit breaker. A device designed to
open and close a circuit by
nonautomatic means and to open the
circuit automatically on a
predetermined overcurrent without
damage to itself when properly applied
within its rating.
Class I locations. Class I locations are
those in which flammable gases or
vapors are or may be present in the air
in quantities sufficient to produce
explosive or ignitable mixtures. Class I
locations include the following:
(1) Class I, Division 1. A Class I,
Division 1 location is a location:
(i) In which ignitable concentrations
of flammable gases or vapors may exist
under normal operating conditions; or
(ii) In which ignitable concentrations
of such gases or vapors may exist
frequently because of repair or
maintenance operations or because of
leakage; or
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(iii) In which breakdown or faulty
operation of equipment or processes
might release ignitable concentrations of
flammable gases or vapors, and might
also cause simultaneous failure of
electric equipment.
Note to the definition of ‘‘Class I, Division
1:’’ This classification usually includes
locations where volatile flammable liquids or
liquefied flammable gases are transferred
from one container to another; interiors of
spray booths and areas in the vicinity of
spraying and painting operations where
volatile flammable solvents are used;
locations containing open tanks or vats of
volatile flammable liquids; drying rooms or
compartments for the evaporation of
flammable solvents; locations containing fat
and oil extraction equipment using volatile
flammable solvents; portions of cleaning and
dyeing plants where flammable liquids are
used; gas generator rooms and other portions
of gas manufacturing plants where flammable
gas may escape; inadequately ventilated
pump rooms for flammable gas or for volatile
flammable liquids; the interiors of
refrigerators and freezers in which volatile
flammable materials are stored in open,
lightly stoppered, or easily ruptured
containers; and all other locations where
ignitable concentrations of flammable vapors
or gases are likely to occur in the course of
normal operations.
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(2) Class I, Division 2. A Class I,
Division 2 location is a location:
(i) In which volatile flammable
liquids or flammable gases are handled,
processed, or used, but in which the
hazardous liquids, vapors, or gases will
normally be confined within closed
containers or closed systems from
which they can escape only in the event
of accidental rupture or breakdown of
such containers or systems, or as a
result of abnormal operation of
equipment; or
(ii) In which ignitable concentrations
of gases or vapors are normally
prevented by positive mechanical
ventilation, and which might become
hazardous through failure or abnormal
operations of the ventilating equipment;
or
(iii) That is adjacent to a Class I,
Division 1 location, and to which
ignitable concentrations of gases or
vapors might occasionally be
communicated unless such
communication is prevented by
adequate positive-pressure ventilation
from a source of clean air, and effective
safeguards against ventilation failure are
provided.
Note to the definition of ‘‘Class I, Division
2:’’ This classification usually includes
locations where volatile flammable liquids or
flammable gases or vapors are used, but
which would become hazardous only in case
of an accident or of some unusual operating
condition. The quantity of flammable
material that might escape in case of
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accident, the adequacy of ventilating
equipment, the total area involved, and the
record of the industry or business with
respect to explosions or fires are all factors
that merit consideration in determining the
classification and extent of each location.
Piping without valves, checks, meters, and
similar devices would not ordinarily
introduce a hazardous condition even though
used for flammable liquids or gases.
Locations used for the storage of flammable
liquids or liquefied or compressed gases in
sealed containers would not normally be
considered hazardous unless also subject to
other hazardous conditions.
Electrical conduits and their associated
enclosures separated from process fluids by
a single seal or barrier are classed as a
Division 2 location if the outside of the
conduit and enclosures is a nonhazardous
location.
(3) Class I, Zone 0. A Class I, Zone 0
location is a location in which one of
the following conditions exists:
(i) Ignitable concentrations of
flammable gases or vapors are present
continuously; or
(ii) Ignitable concentrations of
flammable gases or vapors are present
for long periods of time.
Note to the definition of ‘‘Class I, Zone 0:’’
As a guide in determining when flammable
gases or vapors are present continuously or
for long periods of time, refer to
Recommended Practice for Classification of
Locations for Electrical Installations of
Petroleum Facilities Classified as Class I,
Zone 0, Zone 1 or Zone 2, API RP 505–1997;
Electrical Apparatus for Explosive Gas
Atmospheres, Classifications of Hazardous
Areas, IEC 79–10–1995; Area Classification
Code for Petroleum Installations, Model
Code—Part 15, Institute for Petroleum; and
Electrical Apparatus for Explosive Gas
Atmospheres, Classifications of Hazardous
(Classified) Locations, ISA S12.24.01–1997.
(4) Class I, Zone 1. A Class I, Zone 1
location is a location in which one of
the following conditions exists:
(i) Ignitable concentrations of
flammable gases or vapors are likely to
exist under normal operating
conditions; or
(ii) Ignitable concentrations of
flammable gases or vapors may exist
frequently because of repair or
maintenance operations or because of
leakage; or
(iii) Equipment is operated or
processes are carried on of such a nature
that equipment breakdown or faulty
operations could result in the release of
ignitable concentrations of flammable
gases or vapors and also cause
simultaneous failure of electric
equipment in a manner that would
cause the electric equipment to become
a source of ignition; or
(iv) A location that is adjacent to a
Class I, Zone 0 location from which
ignitable concentrations of vapors could
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be communicated, unless
communication is prevented by
adequate positive pressure ventilation
from a source of clean air and effective
safeguards against ventilation failure are
provided.
(5) Class I, Zone 2. A Class I, Zone 2
location is a location in which one of
the following conditions exists:
(i) Ignitable concentrations of
flammable gases or vapors are not likely
to occur in normal operation and if they
do occur will exist only for a short
period; or
(ii) Volatile flammable liquids,
flammable gases, or flammable vapors
are handled, processed, or used, but in
which the liquids, gases, or vapors are
normally confined within closed
containers or closed systems from
which they can escape only as a result
of accidental rupture or breakdown of
the containers or system or as the result
of the abnormal operation of the
equipment with which the liquids or
gases are handled, processed, or used; or
(iii) Ignitable concentrations of
flammable gases or vapors normally are
prevented by positive mechanical
ventilation, but which may become
hazardous as the result of failure or
abnormal operation of the ventilation
equipment; or
(iv) A location that is adjacent to a
Class I, Zone 1 location, from which
ignitable concentrations of flammable
gases or vapors could be communicated,
unless such communication is
prevented by adequate positive-pressure
ventilation from a source of clean air,
and effective safeguards against
ventilation failure are provided.
Class II locations. Class II locations
are those that are hazardous because of
the presence of combustible dust. Class
II locations include the following:
(1) Class II, Division 1. A Class II,
Division 1 location is a location:
(i) In which combustible dust is or
may be in suspension in the air under
normal operating conditions, in
quantities sufficient to produce
explosive or ignitable mixtures; or
(ii) Where mechanical failure or
abnormal operation of machinery or
equipment might cause such explosive
or ignitable mixtures to be produced,
and might also provide a source of
ignition through simultaneous failure of
electric equipment, through operation of
protection devices, or from other causes;
or
(iii) In which combustible dusts of an
electrically conductive nature may be
present.
Note to the definition of ‘‘Class II, Division
1:’’ This classification may include areas of
grain handling and processing plants, starch
plants, sugar-pulverizing plants, malting
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plants, hay-grinding plants, coal pulverizing
plants, areas where metal dusts and powders
are produced or processed, and other similar
locations that contain dust producing
machinery and equipment (except where the
equipment is dust-tight or vented to the
outside). These areas would have
combustible dust in the air, under normal
operating conditions, in quantities sufficient
to produce explosive or ignitable mixtures.
Combustible dusts that are electrically
nonconductive include dusts produced in the
handling and processing of grain and grain
products, pulverized sugar and cocoa, dried
egg and milk powders, pulverized spices,
starch and pastes, potato and wood flour, oil
meal from beans and seed, dried hay, and
other organic materials which may produce
combustible dusts when processed or
handled. Dusts containing magnesium or
aluminum are particularly hazardous, and
the use of extreme caution is necessary to
avoid ignition and explosion.
(2) Class II, Division 2. A Class II,
Division 2 location is a location where:
(i) Combustible dust will not normally
be in suspension in the air in quantities
sufficient to produce explosive or
ignitable mixtures, and dust
accumulations will normally be
insufficient to interfere with the normal
operation of electric equipment or other
apparatus, but combustible dust may be
in suspension in the air as a result of
infrequent malfunctioning of handling
or processing equipment; and
(ii) Resulting combustible dust
accumulations on, in, or in the vicinity
of the electric equipment may be
sufficient to interfere with the safe
dissipation of heat from electric
equipment or may be ignitable by
abnormal operation or failure of electric
equipment.
cprice-sewell on PROD1PC61 with RULES
Note to the definition of ‘‘Class II, Division
2:’’ This classification includes locations
where dangerous concentrations of
suspended dust would not be likely, but
where dust accumulations might form on or
in the vicinity of electric equipment. These
areas may contain equipment from which
appreciable quantities of dust would escape
under abnormal operating conditions or be
adjacent to a Class II Division 1 location, as
described above, into which an explosive or
ignitable concentration of dust may be put
into suspension under abnormal operating
conditions.
Class III locations. Class III locations
are those that are hazardous because of
the presence of easily ignitable fibers or
flyings, but in which such fibers or
flyings are not likely to be in suspension
in the air in quantities sufficient to
produce ignitable mixtures. Class III
locations include the following:
(1) Class III, Division 1. A Class III,
Division 1 location is a location in
which easily ignitable fibers or materials
producing combustible flyings are
handled, manufactured, or used.
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Note to the definition of ‘‘Class III,
Division 1:’’ Such locations usually include
some parts of rayon, cotton, and other textile
mills; combustible fiber manufacturing and
processing plants; cotton gins and cottonseed mills; flax-processing plants; clothing
manufacturing plants; woodworking plants,
and establishments; and industries involving
similar hazardous processes or conditions.
Easily ignitable fibers and flyings include
rayon, cotton (including cotton linters and
cotton waste), sisal or henequen, istle, jute,
hemp, tow, cocoa fiber, oakum, baled waste
kapok, Spanish moss, excelsior, and other
materials of similar nature.
(2) Class III, Division 2. A Class III,
Division 2 location is a location in
which easily ignitable fibers are stored
or handled, other than in the process of
manufacture.
Collector ring. An assembly of slip
rings for transferring electric energy
from a stationary to a rotating member.
Competent Person. One who is
capable of identifying existing and
predictable hazards in the surroundings
or working conditions that are
unsanitary, hazardous, or dangerous to
employees and who has authorization to
take prompt corrective measures to
eliminate them.
Concealed. Rendered inaccessible by
the structure or finish of the building.
Wires in concealed raceways are
considered concealed, even though they
may become accessible by withdrawing
them. (See Accessible. (As applied to
wiring methods.))
Conductor—(1) Bare. A conductor
having no covering or electrical
insulation whatsoever.
(2) Covered. A conductor encased
within material of composition or
thickness that is not recognized by this
subpart as electrical insulation.
(3) Insulated. A conductor encased
within material of composition and
thickness that is recognized by this
subpart as electrical insulation.
Conduit body. A separate portion of a
conduit or tubing system that provides
access through one or more removable
covers to the interior of the system at a
junction of two or more sections of the
system or at a terminal point of the
system. Boxes such as FS and FD or
larger cast or sheet metal boxes are not
classified as conduit bodies.
Controller. A device or group of
devices that serves to govern, in some
predetermined manner, the electric
power delivered to the apparatus to
which it is connected.
Covered conductor. See Conductor.
Cutout. (Over 600 volts, nominal.) An
assembly of a fuse support with either
a fuseholder, fuse carrier, or
disconnecting blade. The fuseholder or
fuse carrier may include a conducting
element (fuse link), or may act as the
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disconnecting blade by the inclusion of
a nonfusible member.
Cutout box. An enclosure designed for
surface mounting and having swinging
doors or covers secured directly to and
telescoping with the walls of the box
proper. (See Cabinet.)
Damp location. See Location.
Dead front. Without live parts
exposed to a person on the operating
side of the equipment
Deenergized. Free from any electrical
connection to a source of potential
difference and from electrical charge;
not having a potential different from
that of the earth.
Device. A unit of an electrical system
that is intended to carry but not utilize
electric energy.
Dielectric heating. The heating of a
nominally insulating material due to its
own dielectric losses when the material
is placed in a varying electric field.
Disconnecting means. A device, or
group of devices, or other means by
which the conductors of a circuit can be
disconnected from their source of
supply.
Disconnecting (or Isolating) switch.
(Over 600 volts, nominal.) A mechanical
switching device used for isolating a
circuit or equipment from a source of
power.
Electrolytic cell line working zone.
The cell line working zone is the space
envelope wherein operation or
maintenance is normally performed on
or in the vicinity of exposed energized
surfaces of electrolytic cell lines or their
attachments.
Electrolytic cells. A tank or vat in
which electrochemical reactions are
caused by applying energy for the
purpose of refining or producing usable
materials.
Enclosed. Surrounded by a case,
housing, fence, or walls that will
prevent persons from accidentally
contacting energized parts.
Enclosure. The case or housing of
apparatus, or the fence or walls
surrounding an installation to prevent
personnel from accidentally contacting
energized parts, or to protect the
equipment from physical damage.
Energized. Electrically connected to a
source of potential difference.
Equipment. A general term including
material, fittings, devices, appliances,
fixtures, apparatus, and the like, used as
a part of, or in connection with, an
electrical installation.
Equipment grounding conductor. See
Grounding conductor, equipment.
Explosion-proof apparatus. Apparatus
enclosed in a case that is capable of
withstanding an explosion of a specified
gas or vapor that may occur within it
and of preventing the ignition of a
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specified gas or vapor surrounding the
enclosure by sparks, flashes, or
explosion of the gas or vapor within,
and that operates at such an external
temperature that it will not ignite a
surrounding flammable atmosphere.
Exposed. (As applied to live parts.)
Capable of being inadvertently touched
or approached nearer than a safe
distance by a person. It is applied to
parts not suitably guarded, isolated, or
insulated. (See Accessible and
Concealed.)
Exposed. (As applied to wiring
methods.) On or attached to the surface,
or behind panels designed to allow
access. (See Accessible. (As applied to
wiring methods.))
Exposed. (For the purposes of
§ 1910.308(e).) Where the circuit is in
such a position that in case of failure of
supports or insulation, contact with
another circuit may result.
Externally operable. Capable of being
operated without exposing the operator
to contact with live parts.
Feeder. All circuit conductors
between the service equipment, the
source of a separate derived system, or
other power supply source and the final
branch-circuit overcurrent device.
Fitting. An accessory such as a
locknut, bushing, or other part of a
wiring system that is intended primarily
to perform a mechanical rather than an
electrical function.
Fountain. Fountains, ornamental
pools, display pools, and reflection
pools.
cprice-sewell on PROD1PC61 with RULES
Note to the definition of ‘‘fountain:’’ This
definition does not include drinking
fountains.
Fuse. (Over 600 volts, nominal.) An
overcurrent protective device with a
circuit opening fusible part that is
heated and severed by the passage of
overcurrent through it. A fuse comprises
all the parts that form a unit capable of
performing the prescribed functions. It
may or may not be the complete device
necessary to connect it into an electrical
circuit.
Ground. A conducting connection,
whether intentional or accidental,
between an electric circuit or equipment
and the earth, or to some conducting
body that serves in place of the earth.
Grounded. Connected to the earth or
to some conducting body that serves in
place of the earth.
Grounded, effectively. Intentionally
connected to earth through a ground
connection or connections of
sufficiently low impedance and having
sufficient current-carrying capacity to
prevent the buildup of voltages that may
result in undue hazards to connected
equipment or to persons.
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Grounded conductor. A system or
circuit conductor that is intentionally
grounded.
Grounding conductor. A conductor
used to connect equipment or the
grounded circuit of a wiring system to
a grounding electrode or electrodes.
Grounding conductor, equipment.
The conductor used to connect the
noncurrent-carrying metal parts of
equipment, raceways, and other
enclosures to the system grounded
conductor, the grounding electrode
conductor, or both, at the service
equipment or at the source of a
separately derived system.
Grounding electrode conductor. The
conductor used to connect the
grounding electrode to the equipment
grounding conductor, to the grounded
conductor, or to both, of the circuits at
the service equipment or at the source
of a separately derived system.
Ground-fault circuit-interrupter. A
device intended for the protection of
personnel that functions to deenergize a
circuit or a portion of a circuit within
an established period of time when a
current to ground exceeds some
predetermined value that is less than
that required to operate the overcurrent
protective device of the supply circuit.
Guarded. Covered, shielded, fenced,
enclosed, or otherwise protected by
means of suitable covers, casings,
barriers, rails, screens, mats, or
platforms to remove the likelihood of
approach to a point of danger or contact
by persons or objects.
Health care facilities. Buildings or
portions of buildings in which medical,
dental, psychiatric, nursing, obstetrical,
or surgical care are provided.
Note to the definition of ‘‘health care
facilities:’’ Health care facilities include, but
are not limited to, hospitals, nursing homes,
limited care facilities, clinics, medical and
dental offices, and ambulatory care centers,
whether permanent or movable.
Heating equipment. For the purposes
of § 1910.306(g), the term ‘‘heating
equipment’’ includes any equipment
used for heating purposes if heat is
generated by induction or dielectric
methods.
Hoistway. Any shaftway, hatchway,
well hole, or other vertical opening or
space that is designed for the operation
of an elevator or dumbwaiter.
Identified (as applied to equipment).
Approved as suitable for the specific
purpose, function, use, environment, or
application, where described in a
particular requirement.
Note to the definition of ‘‘identified:’’
Some examples of ways to determine
suitability of equipment for a specific
purpose, environment, or application include
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investigations by a nationally recognized
testing laboratory (through listing and
labeling), inspection agency, or other
organization recognized under the definition
of ‘‘acceptable.’’
Induction heating. The heating of a
nominally conductive material due to
its own I2R losses when the material is
placed in a varying electromagnetic
field.
Insulated. Separated from other
conducting surfaces by a dielectric
(including air space) offering a high
resistance to the passage of current.
Insulated conductor. See Conductor,
Insulated.
Interrupter switch. (Over 600 volts,
nominal.) A switch capable of making,
carrying, and interrupting specified
currents.
Irrigation Machine. An electrically
driven or controlled machine, with one
or more motors, not hand portable, and
used primarily to transport and
distribute water for agricultural
purposes.
Isolated. (As applied to location.) Not
readily accessible to persons unless
special means for access are used.
Isolated power system. A system
comprising an isolating transformer or
its equivalent, a line isolation monitor,
and its ungrounded circuit conductors.
Labeled. Equipment is ‘‘labeled’’ if
there is attached to it a label, symbol, or
other identifying mark of a nationally
recognized testing laboratory:
(1) That makes periodic inspections of
the production of such equipment, and
(2) Whose labeling indicates
compliance with nationally recognized
standards or tests to determine safe use
in a specified manner.
Lighting outlet. An outlet intended for
the direct connection of a lampholder,
a lighting fixture, or a pendant cord
terminating in a lampholder.
Line-clearance tree trimming. The
pruning, trimming, repairing,
maintaining, removing, or clearing of
trees or cutting of brush that is within
305 cm (10 ft) of electric supply lines
and equipment.
Listed. Equipment is ‘‘listed’’ if it is of
a kind mentioned in a list that:
(1) Is published by a nationally
recognized laboratory that makes
periodic inspection of the production of
such equipment, and
(2) States that such equipment meets
nationally recognized standards or has
been tested and found safe for use in a
specified manner.
Live parts. Energized conductive
components.
Location—(1) Damp location.
Partially protected locations under
canopies, marquees, roofed open
porches, and like locations, and interior
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locations subject to moderate degrees of
moisture, such as some basements, some
barns, and some cold-storage
warehouses.
(2) Dry location. A location not
normally subject to dampness or
wetness. A location classified as dry
may be temporarily subject to dampness
or wetness, as in the case of a building
under construction.
(3) Wet location. Installations
underground or in concrete slabs or
masonry in direct contact with the
earth, and locations subject to saturation
with water or other liquids, such as
vehicle-washing areas, and locations
unprotected and exposed to weather.
Medium voltage cable (Type MV). A
single or multiconductor solid dielectric
insulated cable rated 2001 volts or
higher.
Metal-clad cable (Type MC). A factory
assembly of one or more insulated
circuit conductors with or without
optical fiber members enclosed in an
armor of interlocking metal tape, or a
smooth or corrugated metallic sheath.
Mineral-insulated metal-sheathed
cable (Type MI). Type MI, mineralinsulated metal-sheathed, cable is a
factory assembly of one or more
conductors insulated with a highly
compressed refractory mineral
insulation and enclosed in a liquidtight
and gastight continuous copper or alloy
steel sheath.
Mobile X-ray. X-ray equipment
mounted on a permanent base with
wheels or casters or both for moving
while completely assembled.
Motor control center. An assembly of
one or more enclosed sections having a
common power bus and principally
containing motor control units.
Nonmetallic-sheathed cable (Types
NM, NMC, and NMS). A factory
assembly of two or more insulated
conductors having an outer sheath of
moisture resistant, flame-retardant,
nonmetallic material.
Oil (filled) cutout. (Over 600 volts,
nominal.) A cutout in which all or part
of the fuse support and its fuse link or
disconnecting blade are mounted in oil
with complete immersion of the
contacts and the fusible portion of the
conducting element (fuse link), so that
arc interruption by severing of the fuse
link or by opening of the contacts will
occur under oil.
Open wiring on insulators. Open
wiring on insulators is an exposed
wiring method using cleats, knobs,
tubes, and flexible tubing for the
protection and support of single
insulated conductors run in or on
buildings, and not concealed by the
building structure.
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Outlet. A point on the wiring system
at which current is taken to supply
utilization equipment.
Outline lighting. An arrangement of
incandescent lamps or electric discharge
lighting to outline or call attention to
certain features, such as the shape of a
building or the decoration of a window.
Overcurrent. Any current in excess of
the rated current of equipment or the
ampacity of a conductor. It may result
from overload, short circuit, or ground
fault.
Overhaul means to perform a major
replacement, modification, repair, or
rehabilitation similar to that involved
when a new building or facility is built,
a new wing is added, or an entire floor
is renovated.
Overload. Operation of equipment in
excess of normal, full-load rating, or of
a conductor in excess of rated ampacity
that, when it persists for a sufficient
length of time, would cause damage or
dangerous overheating. A fault, such as
a short circuit or ground fault, is not an
overload. (See Overcurrent.)
Panelboard. A single panel or group
of panel units designed for assembly in
the form of a single panel; including
buses, automatic overcurrent devices,
and with or without switches for the
control of light, heat, or power circuits;
designed to be placed in a cabinet or
cutout box placed in or against a wall
or partition and accessible only from the
front. (See Switchboard.)
Permanently installed decorative
fountains and reflection pools. Pools
that are constructed in the ground, on
the ground, or in a building in such a
manner that the fountain or pool cannot
be readily disassembled for storage,
whether or not served by electrical
circuits of any nature. These units are
primarily constructed for their aesthetic
value and are not intended for
swimming or wading.
Permanently installed swimming,
wading, and therapeutic pools. Pools
that are constructed in the ground or
partially in the ground, and all other
capable of holding water in a depth
greater than 1.07 m (42 in.). The
definition also applies to all pools
installed inside of a building, regardless
of water depth, whether or not served by
electric circuits of any nature.
Portable X-ray. X-ray equipment
designed to be hand-carried.
Power and control tray cable (Type
TC). A factory assembly of two or more
insulated conductors, with or without
associated bare or covered grounding
conductors under a nonmetallic sheath,
approved for installation in cable trays,
in raceways, or where supported by a
messenger wire.
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Power fuse. (Over 600 volts, nominal.)
See Fuse.
Power-limited tray cable (Type PLTC).
A factory assembly of two or more
insulated conductors under a
nonmetallic jacket.
Power outlet. An enclosed assembly,
which may include receptacles, circuit
breakers, fuseholders, fused switches,
buses, and watt-hour meter mounting
means, that is intended to supply and
control power to mobile homes,
recreational vehicles, or boats or to
serve as a means for distributing power
needed to operate mobile or temporarily
installed equipment.
Premises wiring. (Premises wiring
system.) The interior and exterior
wiring, including power, lighting,
control, and signal circuit wiring
together with all of their associated
hardware, fittings, and wiring devices,
both permanently and temporarily
installed, that extends from the service
point of utility conductors or source of
power (such as a battery, a solar
photovoltaic system, or a generator,
transformer, or converter) to the outlets.
Such wiring does not include wiring
internal to appliances, fixtures, motors,
controllers, motor control centers, and
similar equipment.
Qualified person. One who has
received training in and has
demonstrated skills and knowledge in
the construction and operation of
electric equipment and installations and
the hazards involved.
Note 1 to the definition of ‘‘qualified
person:’’ Whether an employee is considered
to be a ‘‘qualified person’’ will depend upon
various circumstances in the workplace. For
example, it is possible and, in fact, likely for
an individual to be considered ‘‘qualified’’
with regard to certain equipment in the
workplace, but ‘‘unqualified’’ as to other
equipment. (See 1910.332(b)(3) for training
requirements that specifically apply to
qualified persons.)
Note 2 to the definition of ‘‘qualified
person:’’ An employee who is undergoing onthe-job training and who, in the course of
such training, has demonstrated an ability to
perform duties safely at his or her level of
training and who is under the direct
supervision of a qualified person is
considered to be a qualified person for the
performance of those duties.
Raceway. An enclosed channel of
metal or nonmetallic materials designed
expressly for holding wires, cables, or
busbars, with additional functions as
permitted in this standard. Raceways
include, but are not limited to, rigid
metal conduit, rigid nonmetallic
conduit, intermediate metal conduit,
liquidtight flexible conduit, flexible
metallic tubing, flexible metal conduit,
electrical metallic tubing, electrical
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nonmetallic tubing, underfloor
raceways, cellular concrete floor
raceways, cellular metal floor raceways,
surface raceways, wireways, and
busways.
Readily accessible. Capable of being
reached quickly for operation, renewal,
or inspections, so that those needing
ready access do not have to climb over
or remove obstacles or to resort to
portable ladders, chairs, etc. (See
Accessible.)
Receptacle. A receptacle is a contact
device installed at the outlet for the
connection of an attachment plug. A
single receptacle is a single contact
device with no other contact device on
the same yoke. A multiple receptacle is
two or more contact devices on the same
yoke.
Receptacle outlet. An outlet where
one or more receptacles are installed.
Remote-control circuit. Any electric
circuit that controls any other circuit
through a relay or an equivalent device.
Sealable equipment. Equipment
enclosed in a case or cabinet that is
provided with a means of sealing or
locking so that live parts cannot be
made accessible without opening the
enclosure. The equipment may or may
not be operable without opening the
enclosure.
Separately derived system. A
premises wiring system whose power is
derived from a battery, a solar
photovoltaic system, or from a
generator, transformer, or converter
windings, and that has no direct
electrical connection, including a
solidly connected grounded circuit
conductor, to supply conductors
originating in another system.
Service. The conductors and
equipment for delivering electric energy
from the serving utility to the wiring
system of the premises served.
Service cable. Service conductors
made up in the form of a cable.
Service conductors. The conductors
from the service point to the service
disconnecting means.
Service drop. The overhead service
conductors from the last pole or other
aerial support to and including the
splices, if any, connecting to the serviceentrance conductors at the building or
other structure.
Service-entrance cable. A single
conductor or multiconductor assembly
provided with or without an overall
covering, primarily used for services,
and is of the following types:
(1) Type SE. Type SE, having a flameretardant, moisture resistant covering;
and
(2) Type USE. Type USE, identified
for underground use, having a moistureresistant covering, but not required to
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have a flame-retardant covering. Cabled,
single-conductor, Type USE
constructions recognized for
underground use may have a bare
copper conductor cabled with the
assembly. Type USE single, parallel, or
cable conductor assemblies recognized
for underground use may have a bare
copper concentric conductor applied.
These constructions do not require an
outer overall covering.
Service-entrance conductors,
overhead system. The service
conductors between the terminals of the
service equipment and a point usually
outside the building, clear of building
walls, where joined by tap or splice to
the service drop.
Service entrance conductors,
underground system. The service
conductors between the terminals of the
service equipment and the point of
connection to the service lateral.
Service equipment. The necessary
equipment, usually consisting of one or
more circuit breakers or switches and
fuses, and their accessories, connected
to the load end of service conductors to
a building or other structure, or an
otherwise designated area, and intended
to constitute the main control and cutoff
of the supply.
Service point. The point of connection
between the facilities of the serving
utility and the premises wiring.
Shielded nonmetallic-sheathed cable
(Type SNM). A factory assembly of two
or more insulated conductors in an
extruded core of moisture-resistant,
flame-resistant nonmetallic material,
covered with an overlapping spiral
metal tape and wire shield and jacketed
with an extruded moisture-, flame-,
oil-, corrosion-, fungus-, and sunlightresistant nonmetallic material.
Show window. Any window used or
designed to be used for the display of
goods or advertising material, whether it
is fully or partly enclosed or entirely
open at the rear and whether or not it
has a platform raised higher than the
street floor level.
Signaling circuit. Any electric circuit
that energizes signaling equipment.
Storable swimming or wading pool. A
pool that is constructed on or above the
ground and is capable of holding water
to a maximum depth of 1.07 m (42 in.),
or a pool with nonmetallic, molded
polymeric walls or inflatable fabric
walls regardless of dimension.
Switchboard. A large single panel,
frame, or assembly of panels on which
are mounted, on the face or back, or
both, switches, overcurrent and other
protective devices, buses, and (usually)
instruments. Switchboards are generally
accessible from the rear as well as from
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the front and are not intended to be
installed in cabinets. (See Panelboard.)
Switch—(1) General-use switch. A
switch intended for use in general
distribution and branch circuits. It is
rated in amperes, and it is capable of
interrupting its rated current at its rated
voltage.
(2) General-use snap switch. A form of
general-use switch constructed so that it
can be installed in device boxes or on
box covers, or otherwise used in
conjunction with wiring systems
recognized by this subpart.
(3) Isolating switch. A switch
intended for isolating an electric circuit
from the source of power. It has no
interrupting rating, and it is intended to
be operated only after the circuit has
been opened by some other means.
(4) Motor-circuit switch. A switch,
rated in horsepower, capable of
interrupting the maximum operating
overload current of a motor of the same
horsepower rating as the switch at the
rated voltage.
Switching devices. (Over 600 volts,
nominal.) Devices designed to close and
open one or more electric circuits.
Included in this category are circuit
breakers, cutouts, disconnecting (or
isolating) switches, disconnecting
means, interrupter switches, and oil
(filled) cutouts.
Transportable X-ray. X-ray equipment
installed in a vehicle or that may readily
be disassembled for transport in a
vehicle.
Utilization equipment. Equipment
that utilizes electric energy for
electronic, electromechanical, chemical,
heating, lighting, or similar purposes.
Ventilated. Provided with a means to
permit circulation of air sufficient to
remove an excess of heat, fumes, or
vapors.
Volatile flammable liquid. A
flammable liquid having a flash point
below 38 °C (100 °F), or a flammable
liquid whose temperature is above its
flash point, or a Class II combustible
liquid having a vapor pressure not
exceeding 276 kPa (40 psia) at 38 °C
(100 °F) and whose temperature is above
its flash point.
Voltage (of a circuit). The greatest
root-mean-square (rms) (effective)
difference of potential between any two
conductors of the circuit concerned.
Voltage, nominal. A nominal value
assigned to a circuit or system for the
purpose of conveniently designating its
voltage class (as 120/240 volts, 480Y/
277 volts, 600 volts). The actual voltage
at which a circuit operates can vary
from the nominal within a range that
permits satisfactory operation of
equipment.
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Voltage to ground. For grounded
circuits, the voltage between the given
conductor and that point or conductor
of the circuit that is grounded; for
ungrounded circuits, the greatest voltage
between the given conductor and any
other conductor of the circuit.
Watertight. So constructed that
moisture will not enter the enclosure.
Weatherproof. So constructed or
protected that exposure to the weather
will not interfere with successful
operation. Rainproof, raintight, or
watertight equipment can fulfill the
requirements for weatherproof where
varying weather conditions other than
wetness, such as snow, ice, dust, or
temperature extremes, are not a factor.
Wireways. Sheet-metal troughs with
hinged or removable covers for housing
and protecting electric wires and cable
and in which conductors are laid in
place after the wireway has been
installed as a complete system.
8. Appendix A to Subpart S is revised
to read as follows:
I
Appendix A—References for Further
Information
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The references contained in this appendix
provide nonmandatory information that can
be helpful in understanding and complying
with Subpart S of this Part. However,
compliance with these standards is not a
substitute for compliance with Subpart S of
this Part.
ANSI/API RP 500–1998 (2002)
Recommended Practice for Classification of
Locations for Electrical Installations at
Petroleum Facilities Classified as Class I
Division 1 and Division 2.
ANSI/API RP 505–1997 (2002)
Recommended Practice for Classification of
Locations for Electrical Installations at
Petroleum Facilities Classified as Class I,
Zone 0, Zone 1 and Zone 2.
ANSI/ASME A17.1–2004 Safety Code for
Elevators and Escalators.
ANSI/ASME B30.2–2005 Overhead and
Gantry Cranes (Top Running Bridge, Single
or Multiple Girder, Top Running Trolley
Hoist).
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ANSI/ASME B30.3–2004 Construction
Tower Cranes.
ANSI/ASME B30.4–2003 Portal, Tower,
and Pedestal Cranes.
ANSI/ASME B30.5–2004 Mobile And
Locomotive Cranes.
ANSI/ASME B30.6–2003 Derricks.
ANSI/ASME B30.7–2001 Base Mounted
Drum Hoists.
ANSI/ASME B30.8–2004 Floating Cranes
And Floating Derricks.
ANSI/ASME B30.11–2004 Monorails And
Underhung Cranes.
ANSI/ASME B30.12–2001 Handling Loads
Suspended from Rotorcraft.
ANSI/ASME B30.13–2003 Storage/
Retrieval (S/R) Machines and Associated
Equipment.
ANSI/ASME B30.16–2003 Overhead Hoists
(Underhung).
ANSI/ASME B30.22–2005 Articulating
Boom Cranes.
ANSI/ASSE Z244.1–2003 Control of
Hazardous Energy Lockout/Tagout and
Alternative Methods.
ANSI/ASSE Z490.1–2001 Criteria for
Accepted Practices in Safety, Health, and
Environmental Training.
ANSI/IEEE C2–2002 National Electrical
Safety Code.
ANSI K61.1–1999 Safety Requirements for
the Storage and Handling of Anhydrous
Ammonia.
ANSI/UL 913–2003 Intrinsically Safe
Apparatus and Associated Apparatus for Use
in Class I, II, and III, Division 1, Hazardous
(Classified) Locations.
ASTM D3176–1989 (2002) Standard
Practice for Ultimate Analysis of Coal and
Coke.
ASTM D3180–1989 (2002) Standard
Practice for Calculating Coal and Coke
Analyses from As-Determined to Different
Bases.
NFPA 20–2003 Standard for the
Installation of Stationary Pumps for Fire
Protection.
NFPA 30–2003 Flammable and
Combustible Liquids Code.
NFPA 32–2004 Standard for Drycleaning
Plants.
NFPA 33–2003 Standard for Spray
Application Using Flammable or
Combustible Materials.
NFPA 34–2003 Standard for Dipping and
Coating Processes Using Flammable or
Combustible Liquids.
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NFPA 35–2005 Standard for the
Manufacture of Organic Coatings.
NFPA 36–2004 Standard for Solvent
Extraction Plants.
NFPA 40–2001 Standard for the Storage
and Handling of Cellulose Nitrate Film.
NFPA 58–2004 Liquefied Petroleum Gas
Code.
NFPA 59–2004 Utility LP-Gas Plant Code.
NFPA 70–2002 National Electrical Code.
(See also NFPA 70–2005.)
NFPA 70E–2000 Standard for Electrical
Safety Requirements for Employee
Workplaces. (See also NFPA 70E–2004.)
NFPA 77–2000 Recommended Practice on
Static Electricity.
NFPA 80–1999 Standard for Fire Doors
and Fire Windows.
NFPA 88A–2002 Standard for Parking
Structures.
NFPA 91–2004 Standard for Exhaust
Systems for Air Conveying of Vapors, Gases,
Mists, and Noncombustible Particulate
Solids.
NFPA 101–2006 Life Safety Code.
NFPA 496–2003 Standard for Purged and
Pressurized Enclosures for Electrical
Equipment.
NFPA 497–2004 Recommended Practice
for the Classification of Flammable Liquids,
Gases, or Vapors and of Hazardous
(Classified) Locations for Electrical
Installations in Chemical Process Areas.
NFPA 505–2006 Fire Safety Standard for
Powered Industrial Trucks Including Type
Designations, Areas of Use, Conversions,
Maintenance, and Operation.
NFPA 820–2003 Standard for Fire
Protection in Wastewater Treatment and
Collection Facilities.
NMAB 353–1–1979 Matrix of CombustionRelevant Properties and Classification of
Gases, Vapors, and Selected Solids.
NMAB 353–2–1979 Test Equipment for
Use in Determining Classifications of
Combustible Dusts.
NMAB 353–3–1980 Classification of
Combustible Dust in Accordance with the
National Electrical Code.
Appendices B and C [Removed]
9. Appendices B and C to Subpart S
are removed.
I
[FR Doc. E7–1360 Filed 2–9–07; 8:45 am]
BILLING CODE 4510–26–P
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[Federal Register Volume 72, Number 30 (Wednesday, February 14, 2007)]
[Rules and Regulations]
[Pages 7136-7221]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: E7-1360]
[[Page 7135]]
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Part II
Department of Labor
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Occupational Safety and Health Administration
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29 CFR Part 1910
Electrical Standard; Final Rule
Federal Register / Vol. 72, No. 30 / Wednesday, February 14, 2007 /
Rules and Regulations
[[Page 7136]]
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DEPARTMENT OF LABOR
Occupational Safety and Health Administration
29 CFR Part 1910
[Docket No. S-108C]
RIN 1218-AB95
Electrical Standard
AGENCY: Occupational Safety and Health Administration, Labor.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The Occupational Safety and Health Administration (OSHA) is
revising the general industry electrical installation standard found in
Subpart S of 29 CFR Part 1910. The Agency has determined that
electrical hazards in the workplace pose a significant risk of injury
or death to employees, and that the requirements in the revised
standard, which draw heavily from the 2000 edition of the National Fire
Protection Association's (NFPA) Electrical Safety Requirements for
Employee Workplaces (NFPA 70E), and the 2002 edition of the National
Electrical Code (NEC), are reasonably necessary to provide protection
from these hazards. This final rule focuses on safety in the design and
installation of electric equipment in the workplace. This revision will
provide the first update of the installation requirements in the
general industry electrical installation standard since 1981.
OSHA is also replacing the reference to the 1971 NEC in the
mandatory appendix to the general industry powered platform standard
found in Subpart F of 29 CFR Part 1910 with a reference to OSHA's
electrical installation standard.
DATES: This final rule becomes effective on August 13, 2007.
ADDRESSES: In accordance with 28 U.S.C. 2112(a), the Agency designates
the Associate Solicitor of Labor for Occupational Safety and Health,
Office of the Solicitor of Labor, Room S4004, U.S. Department of Labor,
200 Constitution Avenue, NW., Washington, DC 20210, to receive
petitions for review of the final rule.
FOR FURTHER INFORMATION CONTACT: For general information and press
inquiries, contact Mr. Kevin Ropp, Director, Office of Communications,
Room N-3647, OSHA, U.S. Department of Labor, 200 Constitution Avenue,
NW., Washington, DC 20210; telephone (202) 693-1999. For technical
inquiries, contact Mr. David Wallis, Directorate of Standards and
Guidance, Room N-3609, OSHA, U.S. Department of Labor, 200 Constitution
Avenue, NW., Washington, DC 20210; telephone (202) 693-2222.
For additional copies of this Federal Register notice, contact
OSHA, Office of Publications, Room N-3101, U.S. Department of Labor,
200 Constitution Avenue, NW., Washington, DC 20210; telephone (202)
693-1888. Electronic copies of this Federal Register notice, as well as
news releases and other relevant documents, are available at OSHA's Web
page on the Internet at https://www.osha.gov.
SUPPLEMENTARY INFORMATION:
I. Introduction
This final rule revises OSHA's existing standard for electrical
installations, which is contained in Sec. Sec. 1910.302 through
1910.308 of Subpart S, with relevant definitions in Sec. 1910.399. It
applies, as the existing standard does, to employers in general
industry and in shipyard employment, longshoring, and marine terminals.
OSHA undertook the project to revise Subpart S for two major
reasons. First, the Agency wanted the standard to reflect the most
current practice and technology in the industry. The existing standard
is based on a national consensus standard, the 1979 edition of Part I
of NFPA 70E, entitled Standard for Electrical Safety Requirements for
Employee Workplaces. That consensus standard has been updated several
times since OSHA last revised its electrical installation requirements
in 1981. The final rule being published today is based on Part I of the
2000 edition of NFPA 70E. Second, in implementing this rule, OSHA is
responding to requests from stakeholders that the Agency revise Subpart
S so that it reflects the most recent editions of NFPA 70E and the
NEC.\1\ These stakeholders argued that interested members of the public
have had substantial input into the content of NFPA 70E and that
industry is complying with that consensus standard in its present form.
The revised standard will be more flexible and efficient for
stakeholders, including small businesses, while improving safety for
employees.
---------------------------------------------------------------------------
\1\ See, for example, letters from: Judith Gorman, Managing
Director of the Institute of Electrical and Electronic Engineers;
George D. Miller, President and Chief Executive Officer of the
National Fire Protection Association; Frank K. Kitzantides, Vice
President of Engineering at the National Electrical Manufacturers
Association; and Kari P. Barrett, Director of Regulatory and
Technical Affairs, Plant Operations, at the American Chemistry
Council (Exhibit 2-62, 2-63, 2-64, 2-65).
---------------------------------------------------------------------------
OSHA's existing electrical standard in Sec. Sec. 1910.302 through
1910.308 is based on the 1979 edition of NFPA 70E, which is a national
consensus standard developed by a cross section of industry, labor, and
other allied interests. Consensus standards like the NEC and NFPA 70E
provide nationally recognized safe electrical installation
requirements. Additionally, the consensus process used in developing
the 2000 edition of NFPA 70E, Part 1 of which is based on the NEC,
ensures that requirements contained in that standard are current and at
the forefront of electrical safety technology. Because the primary
objective of this revision of Subpart S is to update the standard to
recognize, and in some cases require, the more current electrical
safety technology, OSHA believes that the more recent editions of NFPA
70E should be the foundation of the final standard.\2\ Lastly, the
Agency has determined that electrical hazards in general industry
workplaces pose a significant risk and that the final standard will
substantially reduce that risk.
---------------------------------------------------------------------------
\2\ A newer edition of NFPA 70E was published shortly after OSHA
issued the proposed rule. Whether the final rule should be based on
this edition, NFPA 70E-2004, is one of the issues raised by comments
on the proposal. See the discussion of this issue in section V,
Summary and Explanation of the Final Standard.
---------------------------------------------------------------------------
The remainder of the preamble discusses the background of the final
rule, the history of the standard, and the legal authority for the
standard; provides a summary and explanation of the final standard;
includes the final economic and regulatory flexibility analysis and the
information collections associated with the rule; and covers other
miscellaneous topics. The outline of the preamble is as follows:
I. Introduction
II. Background
III. History of the Standard
IV. Legal Authority
V. Summary and Explanation of the Final Standard
VI. Final Economic and Regulatory Screening Analysis
VII. State Plan Standards
VIII. Environmental Impact Analysis
IX. Unfunded Mandates
X. Federalism
XI. OMB Review under the Paperwork Reduction Act of 1995
XII. Effective Date and Date of Application
II. Background
A. Hazards Associated With Electricity
Electricity is widely recognized as a serious workplace hazard,
exposing employees to electric shock, burns, fires, and explosions.
According to the Bureau of Labor Statistics, 289 employees were killed
by contact with electric current in 2002 (Ex. 2-8). Other employees
have been killed or injured
[[Page 7137]]
in fires and explosions caused by electricity.
It is well known that the human body will conduct electricity. If
direct body contact is made with an electrically energized part while a
similar contact is made simultaneously with another conductive surface
that is maintained at a different electrical potential, a current will
flow, entering the body at one contact point, traversing the body, and
then exiting at the other contact point, usually the ground. Each year
many employees suffer pain, injuries, and death from such electric
shocks.
Current through the body, even at levels as low as 3 milliamperes,
can also cause injuries of an indirect or secondary nature in which
involuntary muscular reaction from the electric shock can cause
bruises, bone fractures and even death resulting from collisions or
falls.
Burns suffered in electrical accidents can be very serious. These
burns may be of three basic types: electrical burns, arc burns, and
thermal contact burns. Electrical burns are the result of the electric
current flowing in the tissues, and may be either skin deep or may
affect deeper layers (such as muscles and bones) or both. Tissue damage
is caused by the heat generated from the current flow; if the energy
delivered by the electric shock is high, the body cannot dissipate the
heat, and the tissue is burned. Typically, such electrical burns are
slow to heal. Arc burns are the result of high temperatures produced by
electric arcs or by explosions close to the body. Finally, thermal
contact burns are those normally experienced from the skin contacting
hot surfaces of overheated electric conductors, conduits, or other
energized equipment. In some circumstances, all three types of burns
may be produced simultaneously.
If the current involved is great enough, electric arcs can start a
fire. Fires can also be created by overheating equipment or by
conductors carrying too much current. Extremely high-energy arcs can
damage equipment, causing fragmented metal to fly in all directions. In
atmospheres that contain explosive gases or vapors or combustible
dusts, even low-energy arcs can cause violent explosions.
B. Nature of Electrical Accidents
Electrical accidents, when initially studied, often appear to be
caused by circumstances that are varied and peculiar to the particular
incidents involved. However, further consideration usually reveals the
underlying cause to be a combination of three possible factors: work
involving unsafe equipment and installations; workplaces made unsafe by
the environment; and unsafe work performance (unsafe acts). The first
two factors are sometimes considered together and simply referred to as
unsafe conditions. Thus, electrical accidents can be generally
considered as being caused by unsafe conditions, unsafe acts, or, in
what is usually the case, combinations of the two. It should also be
noted that inadequate maintenance can cause equipment or installations
that were originally considered safe to deteriorate, resulting in an
unsafe condition.
Some unsafe electric equipment and installations can be identified,
for example, by the presence of faulty insulation, improper grounding,
loose connections, defective parts, ground faults in equipment,
unguarded live parts, and underrated equipment. The environment can
also be a contributory factor to electrical accidents in a number of
ways. Environments containing flammable vapors, liquids, or gases;
areas containing corrosive atmospheres; and wet and damp locations are
some unsafe environments affecting electrical safety. Finally, unsafe
acts include the failure to deenergize electric equipment when it is
being repaired or inspected or the use of tools or equipment too close
to energized parts.
C. Protective Measures
There are various ways of protecting employees from the hazards of
electric shock, including insulation and guarding of live parts.
Insulation provides a barrier to the flow of current. To be effective,
the insulation must be appropriate for the voltage, and the insulating
material must be undamaged, clean, and dry. Guarding prevents the
employee from coming too close to energized parts. It can be in the
form of a physical barricade, or it can be provided by installing the
live parts out of employees' reach. (This technique is known as
``guarding by location.'')
Grounding is another method of protecting employees from electric
shock; however, it is normally a secondary protective measure. To keep
guards or enclosures at a common potential with earth, they are
connected, by means of a grounding conductor, to ground. In addition,
grounding provides a path of low impedance and of ample capacity back
to the source to pass enough current to activate the overcurrent
devices in the circuit. If a live part accidentally contacts a grounded
enclosure, current flow is directed back to earth, and the circuit
protective devices (for example, fuses and circuit breakers) can
interrupt the circuit.
If it draws too much current, electric equipment can overheat,
which can result in fires. Overheating can also lead to electric shock
hazards if the insulation protecting a conductor melts. Protecting
electric equipment from overcurrent helps prevent this from happening.
Designing and installing equipment to protect against dangerous
arcing and overheating is also important in preventing unsafe
conditions that can lead to fires, high energy electric arcs, and
explosions. Employers and employees cannot usually detect improperly
designed or rated equipment. Thus, OSHA relies on third-party testing
and certification of electric equipment to ensure proper electrical
design. This helps ensure, for example, that equipment will not
overheat during normal operation and that equipment designed for use in
a hazardous location will not cause a fire or explosion. It also helps
ensure that equipment is appropriately rated and marked, allowing
employees designing electrical installations and installing electric
equipment to select equipment and size conductors in accordance with
those ratings.\3\ Many of the requirements in OSHA's electrical
standards in turn depend on accurate ratings on equipment.
---------------------------------------------------------------------------
\3\ Electric equipment is typically rated for use with certain
voltages and current. For example, an electric hair dryer might be
rated at 125 volts, 1875 watts. The voltage rating indicates the
maximum voltage for which the equipment is rated. The wattage rating
indicates how much power the equipment will draw when connected to a
circuit at the maximum voltage. The current drawn by the equipment
is the wattage rating divided by the voltage rating. Thus, the
circuit voltage (120 volts, nominal) is less than the maximum rated
voltage of the hair dryer (125 volts), and the circuit is rated for
the current the equipment will draw (1875 watts/125 volts = 15
amperes). Thus, the hair dryer would be suitable for use on a 120-
volt circuit capable of safely carrying 15 amperes.
---------------------------------------------------------------------------
These protective measures help ensure the safe installation of
electric equipment and are prescribed by the requirements presently
contained in 29 CFR Part 1910, Subpart S. Addressing common unsafe
conditions, these rules cover such safety considerations as guarding
and insulation of live parts, grounding of equipment enclosures, and
protection of circuits from overcurrent. This rulemaking updates those
requirements to make them consistent with the latest editions of NFPA
70E. This revision will better protect employees by recognizing the
latest techniques in electrical safety and by requiring installations
to incorporate those techniques whenever necessary.
[[Page 7138]]
D. Significant Risk and Reduction in Risk
As stated earlier, electricity has long been recognized as a
serious workplace hazard exposing employees to dangers such as electric
shock, electrocution, fires, and explosions. The 100-year-long history
of the National Electrical Code, originally formulated and periodically
updated by industry consensus, attests to this fact. The NEC has
represented the continuing efforts of experts in electrical safety to
address these hazards and provide standards for limiting exposure in
all electrical installations, including workplaces. OSHA has determined
that electrical hazards in the workplace pose a significant risk of
injury or death to employees and that this final rule, which draws
heavily on the experience of the NEC, will substantially reduce this
risk.
According to the U.S. Bureau of Labor Statistics, between 1992 and
2002, an average of 295 employees died per year from contact with
electric current, and between 1992 and 2001 an average of 4,309
employees lost time away from work because of electrical injuries.\4\
Overall, there has been a downward trend in injuries and illnesses, but
the percentage has varied from year to year. From 1992 to 2001, the
number of injuries involving days away from work decreased by 29
percent. From 1992 to 2002, the number of deaths decreased by 9
percent. This downward trend is due, in major part, to 30 years of
highly protective OSHA regulation in the area of electrical
installation, based on the NEC and NFPA 70E standards. The final
standard carries forward most of the existing requirements for
electrical installations, with the new and revised requirements
intended as fine tuning, introducing new technology along with other
improvements in safety. By complying with the final standard, employers
will prevent unsafe electrical conditions from occurring.
---------------------------------------------------------------------------
\4\ The Survey of Occupational Injuries and Illnesses and the
Census of Fatal Occupational Injuries, https://www.bls.gov/iif/
home.htm#tables.
---------------------------------------------------------------------------
While the number of deaths and injuries associated with electrical
hazards has declined, contact with electric current still poses a
significant risk to employees in the workplace, as evidenced by the
numbers of deaths and serious injuries still occurring due to contact
with electric current. This final rule will help further reduce the
number of deaths and injuries associated with electrical hazards by
providing additional requirements for installation safety and by
recognizing alternative means of compliance.
III. History of the Standard
On February 16, 1972, OSHA incorporated the 1971 edition of the
National Fire Protection Association's (NFPA) National Electrical Code
(NEC), NFPA 70-1971, by reference as its electrical standard for
general industry (37 FR 3431). The Agency followed the procedures
outlined in Section 6(a) of the Occupational Safety and Health Act of
1970 (OSH Act; 29 U.S.C. 655), which directed the Secretary to adopt
existing national consensus standards as OSHA standards within 2 years
of the effective date of the OSH Act. In incorporating the 1971 NEC by
reference, OSHA made the entire 1971 NEC applicable to all covered
electrical installations made after March 15, 1972. For covered
installations made before that date, OSHA listed about 16 provisions
from the 1971 NEC that applied. No other provisions of the 1971 NEC
applied to these older installations. Thus, older installations were
``grandfathered'' so that they did not need to meet most of the
requirements in the consensus standard.
On January 16, 1981, OSHA revised its electrical installation
standard for general industry (46 FR 4034). This revision replaced the
incorporation by reference of the 1971 NEC with relevant requirements
from Part I of the 1979 edition of NFPA 70E. The revision simplified
and clarified the electrical standard and updated its provisions to
match the 1978 NEC (the latest edition available at the time). The
standard was written to reduce the need for frequent revision and to
avoid technological obsolescence. These goals were achieved--NFPA 70E
had only minor changes over its initial 15 years of existence. The
first substantial changes were introduced in the 1995 edition of NFPA
70E.
The 2000 edition of NFPA 70E contains a number of significant
revisions, including a new, alternative method for classifying and
installing equipment in Class I hazardous locations (see preamble
Section I. N. Zone Classification, below). NFPA has recommended that
OSHA revise its general industry electrical standards to reflect the
latest edition of NFPA 70E, arguing that such a revision would provide
a needed update to the OSHA standards and would better protect
employees. This final rule responds to NFPA's recommendations with
regard to installation safety. It also reflects the Agency's commitment
to update its electrical standards, keep them consistent with NFPA
standards, and ensure that they appropriately protect employees. The
Agency intends to extend this commitment by using NFPA 70E as a basis
for future revisions to its electrical safety-related work practice
requirements and new requirements for electrical maintenance and
special equipment.
The proposed rule was published in the Federal Register on April 5,
2004. The public had a 60-day comment period that ended on June 4,
2004. OSHA received 38 comments on the proposed revision of OSHA's
electrical installation standard for general industry. The Agency
received one hearing request on the proposal, which was subsequently
withdrawn.
The comments addressed specific provisions in the proposal and
raised several issues, including: (1) Whether OSHA should use the
latest edition of NFPA 70E or the NEC to revise Subpart S; (2) whether
OSHA should update the corresponding construction standard at the same
time; (3) whether OSHA should address work practices and other revised
provisions of NFPA 70E; and (4) what the effective date of the standard
should be. (See section V, ``Summary and Explanation of the Final
Standard,'' later in the preamble, for a discussion of the comments.)
IV. Legal Authority
The purpose of the OSH Act, 29 U.S.C. 651 et seq., is ``to assure
so far as possible every working man and woman in the Nation safe and
healthful working conditions and to preserve our human resources.'' 29
U.S.C. 651(b). To achieve this goal, Congress authorized the Secretary
of Labor to promulgate and enforce occupational safety and health
standards. 29 U.S.C. 655(b) & 658.
A safety or health standard ``requires conditions, or the adoption
or use of one or more practices, means, methods, operations, or
processes, reasonably necessary or appropriate to provide safe or
healthful employment and places of employment.'' 29 U.S.C. 652(8). A
standard is reasonably necessary or appropriate within the meaning of
Section 652(8) if:
A significant risk of material harm exists in the
workplace and the proposed standard would substantially reduce or
eliminate that workplace risk;
It is technologically and economically feasible;
It employs the most cost effective protective measures;
It is consistent with prior Agency action or supported by
a reasoned justification for departing from prior Agency action;
It is supported by substantial evidence; and
[[Page 7139]]
In the event the standard is preceded by a consensus
standard, it is better able to effectuate the purposes of the OSH Act
than the standard it supersedes.
International Union, UAW v. OSHA (LOTO II), 37 F.3d 665, 668 (D.C.
Cir. 1994).
OSHA has generally considered an excess risk of 1 death per 1000
employees over a 45-year working lifetime as clearly representing a
significant risk (see Industrial Union Dept. v. American Petroleum
Institute (Benzene), 448 U.S. 607, 655 (1980); International Union v.
Pendergrass (Formaldehyde), 878 F.2d 389, 392-93 (D.C. Cir. 1989);
Building and Construction Trades Dept., AFL-CIO v. Brock (Asbestos),
838 F.2d 1258, 1264-65 (D.C. Cir. 1988)).
A standard is considered technologically feasible if the protective
measures it requires already exist, can be brought into existence with
available technology, or can be created with technology that can
reasonably be expected to be developed (see American Iron and Steel
Institute v. OSHA (Lead II), 939 F.2d 975, 980 (D.C. Cir. 1991)). A
standard is economically feasible when industry can absorb or pass on
the costs of compliance without threatening the industry's long-term
profitability or competitive structure (see American Textile Mfrs.
Institute v. OSHA (Cotton Dust), 452 U.S. 490, 530 n. 55 (1981); Lead
II, 939 F.2d at 980). A standard is cost effective if the protective
measures it requires are the least costly of the available alternatives
that achieve the same level of protection (see LOTO II, 37 F.3d at
668).
All OSHA standards must be highly protective (LOTO II, 37 F.3d at
669) and, where practical, ``expressed in terms of objective criteria
and of the performance desired.'' 29 U.S.C. 655(b)(5). Finally, the OSH
Act requires that when promulgating a rule that differs substantially
from a national consensus standard, OSHA must explain why the
promulgated rule is a better method for effectuating the purpose of the
OSH Act. 29 U.S.C. 655(b)(8). As discussed earlier, OSHA is using NFPA
70E as the basis for its final rule, with some modifications as
necessary, as explained in detail in the next section of the preamble.
V. Summary and Explanation of the Final Standard
This section discusses the important elements of the final
standard, explains the purpose of the individual requirements, and
explains any differences between the final standard and the existing
standard. This section also discusses and resolves issues raised during
the comment period, significant comments received as part of the
rulemaking record, and any substantive changes that were made from the
language of the proposed rule. References in parentheses are to
exhibits in the rulemaking record. Except as noted, OSHA is carrying
forward the language from the proposal into the final rule without
substantive differences.
A. Issues
1. Comments supporting the revision of Subpart S. The vast majority
of the comments supported OSHA's efforts to update the general industry
electrical standards (Exs. 3-3, 3-4, 3-6, 3-7, 3-8, 3-9, 4-10, 4-24).
For example, the National Petrochemical & Refiners Association
expressed support for updating Subpart S so that it is consistent with
the current editions of the NFPA 70E and the NEC, because, they stated,
its members place a high priority on safety and understand the
necessity for electrical installation standards (Ex. 3-4). The American
Society of Safety Engineers (ASSE) also supported the proposal,
stating: ``It is appropriate to move forward with this revision, given
the seriousness of electrical hazards and the fact that nearly 300
workers are killed each year from contact with electrical current or as
the result of injuries caused by fires and explosions related to
electrical accidents [Ex. 3-5].''
The National Institute for Occupational Safety and Health (NIOSH)
and the North Carolina Department of Labor also supported OSHA's
proposed revision (Exs. 3-9, 5-2). NIOSH stated: ``The proposed revised
standard will provide workers in general industry and maritime
employment with improved protection against injuries and death from
electrical hazards [Ex. 3-9].'' The North Carolina Department of Labor
expressed a similar view, stating: ``The revisions proposed to the
existing standard should provide a greater measure of protection to
employees working on and around electrical equipment and installations
[Ex. 5-2].''
OSHA appreciates the support of these commenters. The Agency
believes that the final standard will better protect employees than the
existing standard. The record overwhelmingly supports this view.
2. OSHA should use the latest version of NFPA 70E or the NEC. OSHA
received several comments recommending that the standard be based on
the latest version of NFPA 70E or the NEC (Exs. 3-8, 4-3, 4-6, 4-8, 4-
11). Some of the commenters argued that, by using the 2000 edition of
the NFPA 70E rather than the more recent 2004 edition, OSHA was not
reflecting the most current practices and technology. For example,
David Soffrin of the American Petroleum Institute stated:
We applaud the reasons for the proposal, as stated by OSHA: (a)
To reflect the most current practice and technology in the industry;
and (b) to respond to requests from stakeholders that the electrical
standards conform with the most recent editions of the National Fire
Protection Association (NFPA) 70E, Standard for Electrical Safety
Requirements for Employee Workplaces, and the National Electrical
Code (NEC). However, the proposal follows the NFPA standard 70E-
2000, while the NFPA Standards Council issued an updated version
January 14, 2004, which supercedes NFPA 70E-2000. We believe that if
the intent is to reflect the most current practice and technology,
using a four-year-old standard, which will be even more dated by the
time OSHA finalizes this standard, is inappropriate. We therefore
recommend that OSHA revise the proposal using NFPA 70E-2004,
Standard for Electrical Safety in the Workplace, or the 2002 NEC,
which would require numerous modifications [Ex. 4-11].
John Paschal of the Bechtel Corporation wrote: ``Since NFPA 70E-
2004 is now published and issued to the public, and since it contains
significantly enhanced technical data that the NFPA 70E-2000 did not
contain, I recommend that OSHA adopt NFPA 70E-2004 instead of NFPA 70E-
2000 [Ex. 4-3].''
James Kendrick of ASSE noted that the major differences between the
current versions of the OSHA electrical installation standards and the
proposed rule fall into the following categories:
Changes in the hardware specifications that are consistent
with NEC requirements,
Changes in installation practices that are consistent with
the current, accepted installation practices followed by licensed
electricians and other qualified persons,
Clarification of existing requirements that add minimal
new obligations or otherwise permit flexibility in compliance, and
Requirements that do significantly modify electrical
system and equipment installation practices or impose new documentation
requirements (Ex. 3-5).
He was concerned that the OSHA final rule would be functionally
obsolete when it is published and, thus, have diminished utility in the
future since most electricians are currently learning the NEC 2002
coding system. He argued that it would be beneficial for OSHA to use
the same standard as those involved in electrical work.
[[Page 7140]]
OSHA has decided not to base the final rule as a whole on NFPA 70E-
2004, which was published on April 9, 2004, shortly after OSHA's
proposal was published. The 2004 version of the national consensus
standard was not placed in the rulemaking record; therefore, the Agency
does not believe that the public would have had adequate notice of the
many changes in the latest NFPA standard, to the extent that the Agency
would have incorporated these changes in the final rule. Basing Subpart
S on the latest edition of NFPA 70E would thus necessitate reproposing
the rule. Given the time involved in reproposing and finalizing an OSHA
standard, it is likely that NFPA 70E will be revised yet again within
that timeframe. In addition, because NFPA 70E and OSHA's electrical
installation standard were developed specifically to minimize the need
for revision with every new version of the NEC, a final rule based on
the 2000 edition of NFPA 70E will not be obsolete. Furthermore, several
provisions in the final rule are based on corresponding requirements in
the 2002 NEC, on which NFPA 70E-2004 is based. (See the distribution
table later in this section of the preamble.) In proposing and
finalizing this revision of Subpart S, OSHA carefully chose which NEC
changes would have the greatest impact on employee safety. The Agency
does not believe that delaying the substantial increase in employee
safety that would result from the standard published in the final rule
is warranted.
On the other hand, where the rulemaking record supports specific
requirements that are consistent with the 2004 edition of NFPA 70E,
OSHA has adopted those requirements in the final rule. For example,
final Sec. 1910.304(b)(3)(ii)(A) is based, in part, on Section
410.4(B)(1) of the 2004 edition of NFPA 70E rather than Part I, Chapter
2, Section 2.4 of the 2000 edition of NFPA 70E. (See the detailed
explanation, later in the preamble, discussing the rationale for this
provision, which requires a written assured equipment grounding
conductor program where ground-fault circuit-interrupters are not
available.) In these specific cases, the rulemaking record supports
OSHA's using the language from the relevant provision in NFPA 70E-2004
and from the 2002 NEC, on which the new NFPA 70E requirement is based.
This avoids the notice problem discussed earlier. In addition, OSHA
will consider using later versions of NFPA 70E to update the electrical
installation requirements adopted in this final rule when the Agency
develops future proposals to revise Subpart S to update the existing
electrical safety-related work practice requirements and to adopt new
provisions on safety-related maintenance and special equipment.
3. OSHA should update the Electrical Standard for construction at
the same time this rule is being promulgated. The Agency received one
comment asking OSHA to consider revising the Electrical Standard for
construction at the same time as the revision to the Electrical
Standard for general industry (Ex. 4-2). Reliable Safety Solutions,
LLC, stated that installing equipment in general industry and
installing equipment in the construction industry is much the same (Ex.
4-2). They argued that the hazards encountered are the same and the
safe work practices when working with electricity are the same. Thus,
they said that to update one standard and not the other would allow for
one standard to be out of date and certain hazards to exist.
The Agency is aware that the general industry and the construction
industry both address similar electrical hazards and have similar safe
work practices. OSHA is also aware that its electrical standards for
construction in 29 CFR 1926, Subpart K also need updating. Like Subpart
S, Subpart K is based on the 1979 edition of NFPA 70E. In addition, the
electrical safety-related work practices in Subpart K are even older
than their general industry counterparts. However, OSHA must consult
with the Advisory Committee on Construction Safety and Health before
publishing a proposal. In addition, OSHA would have to include the
construction industry in its regulatory analysis and repropose the
standard to address construction as part of this rulemaking. Although
OSHA will consider updating Subpart K to make it consistent with
Subpart S in the future, it is not possible to do so as part of this
final rule.
4. OSHA should update the safety-related work practice requirements
in Subpart S at the same time this rule is being promulgated. One
commenter recommended that OSHA revise its electrical safety-related
work practice standard in Subpart S based on the corresponding
requirements in NFPA 70E (Ex. 4-5). He argued that electricians
encounter exposed energized parts of electric circuits, which
demonstrates the need for the protective clothing and safe work
practices contained in NFPA 70E.
OSHA agrees that the latest editions of NFPA 70E provide improved
protection to employees through better electrical safety-related work
practices. In particular, the heightened focus on the hazards posed by
electric arcs may substantially reduce injuries and fatalities
associated with those hazards. However, revising the safety-related
work practice requirements in Subpart S is beyond the scope of this
rulemaking. The Agency is planning to update these requirements as the
next phase of the project to update OSHA's electrical standards.
Although OSHA expects this phase of the project to yield significant
benefits, the Agency also expects it to take longer to promulgate a
final rule on safety-related work practices owing to the more complex
regulatory analysis required and the greater controversy that is likely
to be encountered.
B. Scope
Existing Sec. Sec. 1910.302 through 1910.308 of Subpart S apply to
electrical installations and utilization equipment used and installed
in workplaces in general industry and in shipyard employment,
longshoring, and marine terminals. These sections do not apply to the
following types of installations:
(1) Installations in ships, watercraft, railway rolling stock,
aircraft, or automotive vehicles other than mobile homes and
recreational vehicles;
(2) Installations underground in mines; \5\
---------------------------------------------------------------------------
\5\ This exception was incorporated into the current OSHA
standard to be consistent with language used in the NEC and NFPA
70E. However, it should be noted that OSHA does not have
jurisdiction over mines in general, regardless of whether the mining
activity takes place above ground or underground. Under the Mine
Safety and Health Act (MSH Act) (30 U.S.C. 801 et seq.), the Mine
Safety and Health Administration (MSHA) regulates safety and health
in mines. For further information, see the Interagency Agreement
between MSHA and OSHA (https://www.osha.gov/pls/
oshaweb/owadisp.show_document?p--
table=MOU&p--id=222).
---------------------------------------------------------------------------
(3) Installations of railways for generation, transformation,
transmission, or distribution of power used exclusively for operation
of rolling stock or installations used exclusively for signaling and
communication purposes;
(4) Installations of communication equipment under the exclusive
control of communication utilities and located outdoors or in building
spaces used exclusively for such installations; and
(5) Installations under the exclusive control of electric utilities
for the purpose of communication or metering; or for the generation,
control, transformation, transmission, and distribution of electric
energy. These exempted installations must be located in buildings used
exclusively by utilities for such purposes or located outdoors on
property owned or leased
[[Page 7141]]
by the utility or on public highways, streets, roads, etc., or outdoors
by established rights on private property.
These exempted installations present special design considerations
that are not adequately addressed in Subpart S. For example, electric
power transmission and distribution installations are typically
installed where unqualified persons will not have access to them, and
the only employees working on them are highly trained and skilled.
Additionally, public safety considerations demand that these
installations be capable of quick repair when weather or equipment
failure disrupts electrical service. The National Electrical Safety
Code (ANSI/IEEE C2), which is developed by experts in electric power
generation, transmission, and distribution, contains design and
installation requirements applicable to electric power generation,
transmission, and distribution systems. Section 1910.269 contains
OSHA's standard for the maintenance of electric power generation,
transmission, and distribution installations. While it consists mostly
of work-practice requirements, it does contain several installation
requirements. For example, Sec. 1910.269(u)(4) and (v)(4) cover
guarding of rooms containing electric supply equipment in electric
power generating stations and substations, respectively.
Installations in ships, watercraft, railway rolling stock,
aircraft, or automotive vehicles (other than mobile homes and
recreational vehicles) are designed to be transportable.\6\ These
transportability considerations make many of the design requirements in
Subpart S irrelevant or infeasible. For example, attaching the grounded
circuit conductor and the equipment grounding conductor to a permanent
grounding electrode on a transportable wiring system is generally not
feasible. Thus, some of the provisions in final Sec. 1910.304(g),
which contains requirements for grounding electrical systems, are
inappropriate for the wiring of ships, watercraft, railway rolling
stock, aircraft, or automotive vehicles. By contrast, however, wiring
that is not a part of the wiring of the ship, watercraft, railway
rolling stock, aircraft, or automotive vehicle would be covered by
Subpart S, as appropriate. For example, a portable electric drill
carried into the cargo area of a truck would be covered by Subpart S if
it is plugged into the wiring of a service station.
---------------------------------------------------------------------------
\6\ Although the wiring of recreational vehicles and mobile
homes is transportable, it is also designed to be attached to
specially designed, permanently installed power distribution
outlets. This type of hybrid system must be designed for both
permanent and transportable uses.
---------------------------------------------------------------------------
In regard to ships, there has been some confusion about whether the
``exemption'' applies to all wiring or electrical installations brought
on board a vessel during construction, repair, or ship scrapping even
when the wiring is supplied by shore-based electric power--or whether
it only applies to the ship's own wiring. OSHA is hereby clarifying the
application of the exemptions.
The ``exempted'' types of installations in both the existing and
final standards are identical to those ``exempted'' by the NEC and NFPA
70E, which form the basis of both standards. Installations covered
under the existing standard continue to be covered under the final
standard. For example, in longshoring operations and related
employments, this final rule applies to electrical installations aboard
vessels only if they are shore-based as stated in Sec. 1918.1(b)(3).
Electrical installations in marine terminals are also covered under
Subpart S, as noted in Sec. 1917.1(a)(2)(iv). (The marine terminals
standard in Part 1917 applies to the loading, unloading, movement or
other handling of cargo, ship's stores or gear within the terminal or
into or out of any land carrier, holding or consolidation area, and any
other activity within and associated with the overall operation and
function of the terminal. This includes the use and routine maintenance
of facilities and equipment and cargo transfer accomplished with the
use of shore-based material handling devices. See Sec. 1917.1(a).)
Section 1910.5 governs how the general industry standards apply to
shipyard employment. According to Sec. 1910.5(c), the general
standards in Part 1910 apply to shipyard employment to the extent that
no industry-specific standard applies to the ``same condition,
practice, means, method, operation, or process.'' Part 1915 contains
few requirements related to electrical safety. Paragraph (b) of Sec.
1915.93 contains four such requirements, for grounding of vessels, the
safety of the vessel's wiring, overcurrent protection, and guarding of
infrared heat lamps. Section 1915.92 contains provisions on temporary
electric lighting, and Sec. 1915.132 contains requirements on portable
electric tools. Section 1915.181 contains electrical safety-related
work practices for deenergizing electric circuits and protecting
employees against contact with live parts during electrical work. In
addition, Part 1915 contains several other miscellaneous electrical
safety-related work practices and electrical design requirements. These
provisions continue to apply in lieu of any corresponding requirements
in Subpart S of Part 1910. Conversely, where there is no specific
electrical installation requirement for shipyard employment in Part
1915, Subpart S of Part 1910 applies.
As noted earlier, Subpart S does not cover installations in ships,
but it does cover installations used on ships if the installation is
shore-based (that is, not part of the vessel's original, internal
electrical system). Thus, final Sec. 1910.303(g)(2) (guarding live
parts) applies to the shore-based wiring of the shipyard and to any
wiring taken onto the ship when it is supplied by shore-based wiring.
It does not apply to the ship's permanent wiring. The final rule does
not change this coverage.
C. Grandfather Clause
The final rule, as does the current standard, exempts older
electrical installations from meeting some of the provisions of the
Design Safety Standards for Electrical Systems (that is, Sec. Sec.
1910.302 through 1910.308). The extent to which OSHA's electrical
installation standard applies depends on the date the installation was
made. Older installations must meet fewer requirements than newer ones.
The grandfathering of older installations, contained in paragraph (b)
of final Sec. 1910.302, is patterned after the current standard's
grandfather provisions in existing Sec. 1910.302(b). Most of the new
provisions contained in the final rule only apply prospectively, to
installations made after the effective date of the final rule.
The following paragraphs explain final Sec. 1910.302(b) in the
following order: Paragraph (b)(1), requirements applicable to all
installations; paragraph (b)(4), requirements applicable only to
installations made after the effective date of the revised standard;
paragraph (b)(3), requirements applicable only to installations made
after April 16, 1981; and paragraph (b)(2), requirements applicable
only to installations made after March 15, 1972.
Requirements applicable to all installations. Paragraph (b)(1) of
final Sec. 1910.302 contains a list of provisions that would apply to
all installations, regardless of when they were designed or installed.
The few requirements in this short list are so essential to employee
safety that even the oldest electrical installations must be modified,
if necessary, to meet them. The list is unchanged from the current
standard, except for the addition of: a prohibition on using grounding
terminals and devices for purposes other than grounding (in final
[[Page 7142]]
Sec. 1910.304(a)(3)); a documentation requirement for hazardous
locations made under the zone classification system (in final Sec.
1910.307(b)); and requirements covering the zone classification system
(in final Sec. 1910.307(g)).
New provisions applicable to all installations. Paragraph (a)(3) of
Sec. 1910.304 prohibits the use of a grounding terminal or grounding-
type device on a receptacle, cord connector, or attachment plug for
purposes other than grounding. OSHA's reasons for adding this
requirement to the list of provisions applicable to all installations
is discussed later in this section of the preamble.
Paragraph (b) of final Sec. 1910.307 contains a new requirement
that employers document areas designated as hazardous (classified)
locations. This requirement would ensure that the employer has records
of the extent and classification of each such area. The documentation
will help employers to determine what type of equipment is needed in
these locations and will inform employees of the need for special care
in the maintenance of the electric equipment installed there. OSHA has
carefully considered the need to document these areas and has tried to
balance that need with the extensive burden that would be placed on
employers who would have to survey and document their existing
hazardous locations.
The current standard's division classification system has been in
place for many years, and most employers and inspection authorities are
familiar with the boundaries for Class I, II, and III, Division 1 and 2
locations. An employee servicing equipment in one of these locations
can obtain this information relatively easily even if the employer has
not documented the boundaries. Accordingly, OSHA believes that the
benefit of documenting existing hazardous locations installed using the
division classification system would be minimal. Therefore, for
employers using the division system, OSHA is requiring documentation of
boundaries only for new installations made after the effective date of
the final standard. Employers would not need to document existing
division-classified systems.
On the other hand, the zone classification system is relatively
new. Most employers are not familiar with this system and have little
experience determining how to draw the boundaries between the three
zones. Relatively few NFPA or industry standards provide specifications
for placing those boundaries. Furthermore, the existing OSHA electrical
standard recognizes only installations made in accordance with the
division classification system, not the zone classification system. Any
existing installation made under the zone system is technically out of
compliance with OSHA's existing standard. However, because the NEC
represents standard industry practice, existing zone system
installations will almost certainly have been installed in accordance
with an edition of the NEC that recognizes the zone classification
system (the 1999 and 2002 editions). These editions of the NEC
explicitly require documentation of hazardous locations. Thus, an
employer with an existing installation made under the zone
classification system should already have the documentation required by
final Sec. 1910.307(b). For these reasons, OSHA is applying the
documentation requirement to all hazardous location installations made
under the zone classification system. This will provide employers,
employees, and OSHA with information critical for determining which
equipment is suitable in a given hazardous location.
The new requirements pertaining to zone classification in final
Sec. 1910.307(g) provide employers with an alternative installation
method that the current standard does not permit.\7\ Thus, applying
these provisions to older installations would give employers greater
flexibility without imposing any new costs. Furthermore, to the extent
that employers are already using the zone classification system, those
employers are likely already meeting final Sec. 1910.307(g), which is
based on provisions in the 1999 and 2002 editions of the NEC.
---------------------------------------------------------------------------
\7\ See the discussion under the heading ``Zone Classification''
for an explanation of the zone classification system and its
differences from the current standard's division classification
system.
---------------------------------------------------------------------------
Requirements applicable only to installations made after the
effective date of the final rule. Paragraph (b)(4) of final Sec.
1910.302 makes the following provisions applicable only to
installations made or overhauled \8\ after the effective date of the
final rule:
---------------------------------------------------------------------------
\8\ See the discussion of the term ``overhaul'' later in this
section of the preamble.
------------------------------------------------------------------------
------------------------------------------------------------------------
Sec. 1910.303(f)(4).................. Disconnecting means and
circuits--Capable of accepting
a lock.
Sec. 1910.303(f)(5).................. Disconnecting means and
circuits--Marking for series
combination ratings.
Sec. 1910.303(g)(1)(iv) and 600 Volts, nominal, or less--
(g)(1)(vii). Space about electric
equipment.
Sec. 1910.303(h)(5)(vi).............. Over 600 volts, nominal--
Working space and guarding.
Sec. 1910.304(b)(1).................. Branch circuits--Identification
of multiwire branch circuits.
Sec. 1910.304(b)(3)(i)............... Branch circuits--Ground-fault
circuit interrupter protection
for personnel.
Sec. 1910.304(f)(2)(i)(A), Overcurrent protection--Feeders
(f)(2)(i)(B) (but not the introductory and branch circuits for over
text to Sec. 1910.304(f)(2)(i)), and 600 volts, nominal.
(f)(2)(iv)(A).
Sec. 1910.305(c)(3)(ii).............. Switches--Connection of
switches.
Sec. 1910.305(c)(5).................. Switches--Grounding.
Sec. 1910.306(a)(1)(ii).............. Electric signs and outline
lighting--Disconnecting means.
Sec. 1910.306(c)(4).................. Elevators, dumbwaiters,
escalators, moving walks,
wheelchair lifts, and stairway
chair lifts--Operation.
Sec. 1910.306(c)(5).................. Elevators, dumbwaiters,
escalators, moving walks,
wheelchair lifts, and stairway
chair lifts--Location.
Sec. 1910.306(c)(6).................. Elevators, dumbwaiters,
escalators, moving walks,
wheelchair lifts, and stairway
chair lifts--Identification
and signs.
Sec. 1910.306(c)(7).................. Elevators, dumbwaiters,
escalators, moving walks,
wheelchair lifts, and stairway
chair lifts--Single-car and
multicar installations.
Sec. 1910.306(j)(1)(iii)............. Swimming pools, fountains, and
similar installations--
Receptacles.
Sec. 1910.306(k)..................... Carnivals, circuses, fairs, and
similar events.
Sec. 1910.308(a)(5)(v) and Systems over 600 volts,
(a)(5)(vi)(B). nominal--Interrupting and
isolating devices.
Sec. 1910.308(a)(7)(vi).............. Systems over 600 volts,
nominal--Tunnel installations.
Sec. 1910.308(b)(3).................. Emergency power systems--Signs.
[[Page 7143]]
Sec. 1910.308(c)(3).................. Class 1, Class 2, and Class 3
remote control, signaling, and
power-limited circuits--
Separation from conductors of
other circuits.
Sec. 1910.308(f)..................... Solar photovoltaic systems.
------------------------------------------------------------------------
These provisions are based on requirements that have been added to
the NEC since the 1978 edition. OSHA has never required employers to
comply with these requirements, and the Agency believes that an
increase in employee protection will result from compliance with them
in new installations. At the same time, employers would incur minimal
costs to achieve this increase in new installations. In local
jurisdictions requiring compliance with the NEC, there should be no
additional costs involved, because the installations would already
conform to the new OSHA requirements. The Agency believes that even in
other jurisdictions, the vast majority of installations already comply
with the latest edition of the NEC, because compliance with the latest
Code is standard industry practice. OSHA, however, does not believe
that it is reasonably necessary and appropriate to require existing
installations to conform to these provisions, particularly given the
cost and difficulty associated with retrofitting older installations.
There are many provisions in the final rule that are not contained
in the existing standard but cannot be considered totally ``new''
provisions. Most of these ``new'' requirements were actually contained
in the 1971 NEC. Table 1 lists these ``new'' provisions and denotes
their counterparts in the 1971 NEC. From March 15, 1972, until April
16, 1981, Subpart S incorporated the 1971 NEC by reference in its
entirety. Accordingly, OSHA required employers to comply with every
requirement in the 1971 NEC for any new installation made between those
dates and for any replacement, modification, repair, or rehabilitation
made during that period. The current standard, which became effective
on April 16, 1981, omitted many of the detailed provisions of the NEC
because they were already addressed by the more general requirements
that were contained in the OSHA standard. For example, OSHA did not
carry forward 1971 NEC Section 110-11, which required equipment to be
suitable for the environment if it is installed where the environment
could cause deterioration. However, the requirement for equipment to be
suitable for the location in which it was installed is implicit in the
more general requirements in existing Sec. 1910.303(a) that equipment
be approved and in existing Sec. 1910.303(b)(2) that equipment be
installed in accordance with any instructions included in its listing
or labeling. (Equipment that is not suitable for installation in
deteriorating environments, such as wet or damp locations, will include
instructions warning against such installation. These instructions are
required by the nationally recognized testing laboratory listing or
labeling the product.)
Even though OSHA no longer specifically incorporates the 1971 NEC
into Subpart S, the Agency believes that employers' installations
actually do comply with those requirements. The vast majority of
employers are following the entire NEC applicable to their
installations, as noted in the Economic Analysis section of this
preamble.\9\ For these reasons, OSHA is not exempting installations
made after March 15, 1972, from meeting any provision listed in Table 1
and is not including any of these provisions in final Sec.
1910.302(b)(4) (the list of provisions that apply only to new
installations).
---------------------------------------------------------------------------
\9\ All of the requirements in question appear in some form in
every edition of the NEC since 1972.
\10\ These provisions have no direct counterpart in existing
Subpart S, but were in the 1971 National Electrical Code.
Table 1.--``New'' Provisions That Were Contained in 1971 NEC \10\
------------------------------------------------------------------------
Provision in the final Equivalent 1971
standard NEC section Subject
------------------------------------------------------------------------
Sec. 1910.303(b)(3)......... 110-20........... Insulation integrity.
(b)(4).................... 110-9............ Interrupting rating.
(b)(5).................... 10-10............ Circuit impedance and
other
characteristics.
(b)(6).................... 110-11........... Deteriorating agents.
(b)(7).................... 110-12........... Mechanical execution
of work.
(b)(8).................... 110-4(a) and (d). Mounting and cooling
110-12........... of equipment.
110-13...........
(c)(1).................... 110-14........... Electrical
connections,
general.
Sec. 1910.304(b)(2)......... 210-21(b)........ Branch circuits,
receptacles and cord
connectors.
(b)(4).................... 210-21........... Branch circuits,
outlet devices.
(b)(5).................... 210-22........... Branch circuits, cord
connections.
(e)(1)(iii)............... 230-70(c)........ Services,
disconnecting means.
(f)(1)(ix)................ 110-9............ Overcurrent
240-11........... protection, 600
volts, nominal, or
less, circuit
breaker ratings.
(f)(2), except for 240-5............ Overcurrent
(f)(2)(i)(A), 240-11........... protection, feeders
(f)(2)(i)(B), and 240-15........... and branch circuits
(f)(2)(iv)(A). over 600 volts,
nominal.
Sec. 190.305(a)(4)(ii)...... 320-5............ Open wiring on
insulators, support.
(b)(1)(iii)............... 370-7............ Conductors entering
373-5............ cabinets, boxes, and
fittings, securing
conductors.
(b)(2)(ii)................ 370-15(b)........ Fixture canopy or pan
installed in a
combustible wall or
ceiling.
(e)(1).................... 373-2............ Airspace for
384-5............ enclosures installed
in wet or damp
locations.
(h)(3).................... 710-6............ Portable cables,
grounding
conductors.
[[Page 7144]]
(j)(2)(i)................. 410-52(d)........ Receptacles, cord
connectors, and
attachment plugs; no
exposed energized
parts.
(j)(2)(iv) through 410-54........... Receptacles installed
(j)(2)(vii). in wet or damp
locations.
(j)(3)(ii)................ 422-20........... Appliances,
disconnecting means.
(j)(3)(iii)............... 422-30(a)........ Appliances,
nameplates.
(j)(3)(iv)................ 422-30(b)........ Appliances, marking
to be visible after
installation.
(j)(6)(ii)(A)............. 110-9............ Capacitor switches.
110-10...........
460-8(c)(4)......
(j)(6)(ii)(B)............. 460-8(c)(1)...... Capacitor