Vehicles Built in Two or More Stages, 28168-28197 [06-4387]
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Federal Register / Vol. 71, No. 93 / Monday, May 15, 2006 / Rules and Regulations
National Highway Traffic
Safety Administration (NHTSA), DOT.
ACTION: Final rule; response to petition
for reconsideration.
For nonlegal issues: Harry Thompson,
Office of Vehicle Safety Compliance,
NHTSA (telephone 202–366–5289).
For legal issues: For issues related to
multistage vehicles as a type of vehicle
and temporary exemptions, George
Feygin, Office of the Chief Counsel,
NHTSA (telephone 202–366–2992); For
other legal issues, Katherine Gehringer,
Office of the Chief Counsel, NHTSA
(telephone 202–366–5263).
You can reach the above at the
National Highway Traffic Safety
Administration, 400 Seventh St., SW.,
Washington, DC 20590.
SUPPLEMENTARY INFORMATION:
This document responds to a
petition for reconsideration of the
February 14, 2005 final rule under 49
U.S.C. Chapter 301 and its
implementing regulations pertaining to
vehicles built in two or more stages and,
to a lesser degree, to altered vehicles.
This document clarifies the recognition
in that rule that under NHTSA’s
regulations, multistage vehicles may be
treated as a separate type of vehicle,
including, as appropriate, vehicles built
on chassis-cab incomplete vehicles.
This document also amends a provision
of the temporary exemption procedures
to allow, as appropriate, for exemption
of multistage vehicles from standards
based on dynamic testing. This
document denies the remainder of the
petition for reconsideration, which
involved certification of multistage
vehicles and responsibility for recalls of
multistage vehicles.
DATES: The amendments made in this
final rule are effective on September 1,
2006. This final rule amends the final
rule published on February 14, 2005 (70
FR 7414), which is also effective on
September 1, 2006.
Petitions: Petitions for reconsideration
must be received by June 26, 2006 and
should refer to this docket and be
submitted to: Administrator, Room
5220, National Highway Traffic Safety
Administration, 400 Seventh Street,
SW., Washington, DC 20590. The
agency will not entertain petitions for
reconsideration on 49 CFR Parts 567
Certification, 568 Vehicles
Manufactured in Two or More Stages—
All Incomplete, Intermediate and Final
Stage Manufacturers of Vehicles
Manufactured in Two or More Stages, or
573 Defect and Noncompliance
Responsibility and Reports. Issues
under these regulations have been
addressed in rulemaking, including
negotiated rulemaking, and in this
document. Any further consideration of
these provisions would be repetitive.
FOR FURTHER INFORMATION CONTACT:
Table of Contents
I. Background
A. Description of issues unique to
multistage vehicles
1. Multistage vehicles
2. Multistage vehicle manufacturers
3. Pass-through certification
4. Assumption of certification and recall
responsibility
5. Incomplete vehicle document
6. Altered vehicles
B. The underlying rulemaking
II. NTEA’s Petition for Reconsideration and
the Agency’s Response
A. Multistage vehicles built on chassis-cabs
are treated the same as those built on
other types of incomplete vehicles
B. The new temporary exemption in Part
555 provision is sufficient.
1. Clarification of what information
petitioners must provide to show good
faith efforts to comply with applicable
regulations
C. The current multistage vehicle
certification scheme is workable
1. Overview of the certification of
multistage vehicles
2. Practical aspects of the multistage
vehicle process
3. NTEA’s position
4. The availability of multistage vehicles
belies NTEA’s position
5. NTEA’s argument is too broad and
ignores gradations in types of multistage
vehicles
6. The existing IVDs are workable
a. FMVSS 105 Hydraulic and Electric
Brake Systems and FMVSS 135 Light
Vehicle Brake Systems.
b. FMVSS 204 Impact Protection for the
Driver from the Steering Control System.
c. FMVSS 201 Occupant Protection in
Interior Impact.
d. FMVSS 212 Windshield Mounting.
e. FMVSS 219 Windshield Zone Intrusion.
f. FMVSS 214 Side Impact Protection
g. FMVSS 208 Occupant Crash Protection.
h. FMVSS 216 Roof Crush Resistance
i. FMVSS 301 Fuel System Integrity
7. Additional resources available to finalstage manufacturers
D. NHTSA’s market forces argument is
justified and consistent with the
multistage vehicle market
E. NHTSA’s decision not to include a
reasonableness requirement is consistent
with other NHTSA regulations
DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety
Administration
49 CFR Parts 555, 567, 568, and 571
Docket No. NHTSA–2006–24664
RIN 2127–AJ91
Vehicles Built in Two or More Stages
AGENCY:
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SUMMARY:
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F. Impracticability should be decided in
context of rulemaking for each
FMVSS or on a petition for a temporary
exemption
G. The current certification scheme is not
an unlawful delegation of agency
authority
H. The agency’s decision not to change
default recall responsibility, which
historically has been assigned to finalstage manufacturers, was reasonable
1. Background
2. Summary of NTEA’s position
3. NTEA has not demonstrated that based
on size, default responsibility should be
shifted from final-stage manufacturers
4. NTEA has not demonstrated that safety
will be enhanced by assigning default
recall responsibility to incomplete
vehicle manufacturers
5. Additional points in support of
NHTSA’s decision
6. Conclusion
I. There is no need for NHTSA to require
IVDs for completed vehicles that are
commonly altered, or to allow alterers to
rely on pass-through certification
opportunities presented in IVDs
J. Technical amendment
III. Rulemaking Analyses and Notices
A. Executive Order 12866 and DOT
Regulatory Policies and Procedures
B. Regulatory Flexibility Act
C. National Environmental Policy Act
D. Executive Order 13132 (Federalism)
E. Unfunded Mandates Reform Act
F. Executive Order 12778 (Civil Justice
Reform)
G. Paperwork Reduction Act
H. Executive Order 13045
I. Privacy Act
J. National Technology Transfer and
Advancement Act
K. Regulation Identifier Number (RIN)
I. Background
A. Description of Issues Unique to
Multistage and Altered Vehicles
The petition at issue requests NHTSA
to reconsider certain amendments
adopted as part of a final rule published
on February 14, 2005 (at 70 FR 7414) to
address certification issues related to
vehicles built in two or more stages, and
to a lesser degree, to altered vehicles.
Concepts and terminology relating to
the certification of these vehicles are
described below.
1. Multistage Vehicles
In the typical situation, a vehicle built
in two or more stages is one in which
an incomplete vehicle, such as a
chassis-cab or cut-away chassis built by
one manufacturer, is completed by
another manufacturer who adds workperforming or cargo-carrying
components to the vehicle. For example,
the incomplete vehicle may have a cab,
but nothing built on the frame behind
the cab. As completed, it may be a dry
freight van (box truck), dump truck, tow
truck, or plumber’s truck. Like all
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vehicles that are manufactured for sale
in the United States, a multistage
vehicle must be certified as complying
with all applicable Federal motor
vehicle safety standards (FMVSS) before
the vehicle is introduced into interstate
commerce.1 Certification is provided in
the form of a label permanently affixed
to the vehicle in a prescribed location,
which, among other things, identifies
the vehicle’s manufacturer and date of
manufacture, and states that the vehicle
conforms to all applicable FMVSS in
effect on that date.
2. Multistage Vehicle Manufacturers
Manufacturers involved in the
production of multistage vehicles can
include, in addition to the incomplete
vehicle manufacturer, one or more
intermediate manufacturers, who
perform manufacturing operations on
the incomplete vehicle after it has left
the incomplete vehicle manufacturer’s
hands, and a final-stage manufacturer
who completes the vehicle so that it is
capable of performing its intended
function.
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3. Pass-Through Certification
In some circumstances, a
manufacturer at an earlier stage in the
chain of production for a multistage
vehicle can certify that the vehicle will
comply with one or more FMVSS when
completed, provided specified
conditions are met. This allows what is
commonly referred to as ‘‘pass-through
certification.’’ As long as a subsequent
manufacturer meets the conditions of
the prior certification, that manufacturer
may rely on this certification and pass
it through when certifying the
completed vehicle.
4. Assumption of Certification and
Recall Responsibility
Although the final-stage manufacturer
normally certifies the completed
vehicle’s compliance with all applicable
FMVSS, this responsibility can be
assumed by any other manufacturer in
the production chain. To take on this
responsibility, the other manufacturer
must ensure that it is identified as the
vehicle manufacturer on the
certification label that is permanently
affixed to the vehicle. The identified
manufacturer also has legal
responsibility to provide NHTSA and
vehicle owners with notification of any
defect related to motor vehicle safety or
noncompliance with an FMVSS that is
found to exist in the vehicle, and to
remedy any such defect or
noncompliance without charge to the
vehicle’s owner.
1 15
U.S.C. 30115.
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5. Incomplete Vehicle Document
The agency’s regulations governing
vehicles manufactured in two or more
stages at 49 CFR part 568 require
incomplete vehicle manufacturers to
provide with each incomplete vehicle
an incomplete vehicle document (IVD).
This document details, with varying
degrees of specificity, the types of future
manufacturing contemplated by the
incomplete vehicle manufacturer and
must provide, for each applicable safety
standard, one of three statements that a
subsequent manufacturer can rely on
when certifying compliance of the
vehicle, as finally manufactured, to
some or all of all applicable FMVSS.
First, the IVD may state, with respect
to a particular safety standard, that the
vehicle, when completed, will conform
to the standard if no alterations are
made in identified components of the
incomplete vehicle. This representation,
which is referred to as a ‘‘Type 1
statement,’’ is most often made with
respect to chassis-cabs, since a
significant portion of the occupant
compartment in incomplete vehicles of
that type is already complete.
Second, the IVD may provide a
statement of specific conditions of final
manufacture under which the
completed vehicle will conform to a
particular standard or set of standards.
This statement, which is referred to as
a ‘‘Type 2 statement,’’ is applicable in
those instances in which the incomplete
vehicle manufacturer has provided all
or a portion of the equipment needed to
comply with the standard, but
subsequent manufacturing might be
expected to change the vehicle such that
it may not comply with the standard
once finally manufactured. For example,
the incomplete vehicle could be
equipped with a brake system that
would, in many instances, enable the
vehicle to comply with the applicable
brake standard once the vehicle was
complete, but that would not enable it
to comply if the completed vehicle’s
weight or center of gravity height were
significantly altered from those
specified in the IVD.
Third, the IVD may identify those
standards for which no representation of
conformity is made because conformity
with the standard is not substantially
affected by the design of the incomplete
vehicle. This is referred to as a ‘‘Type
3 statement.’’ A statement of this kind
could be made, for example, by a
manufacturer of a stripped chassis who
may be unable to make any
representations about conformity to any
crashworthiness standards if the
incomplete vehicle does not contain an
occupant compartment. When it issued
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the original set of regulations regarding
certification of vehicles built in two or
more stages, the agency indicated that it
believed final-stage manufacturers
would be able to rely on the
representations made in the IVDs when
certifying the completed vehicle’s
compliance with all applicable FMVSS.
6. Altered Vehicles
An altered vehicle is one that is
completed and certified in accordance
with the agency’s regulations and then
altered, other than by the addition,
substitution, or removal of readily
attachable components, such as mirrors
or tire and rim assemblies, or by minor
finishing operations such as painting,
before the first retail sale of the vehicle,
in such a manner as may affect the
vehicle’s compliance with one or more
FMVSS or the validity of the vehicle’s
stated weight ratings or vehicle type
classification. The person who performs
such operations on a completed vehicle
is referred to as a vehicle ‘‘alterer.’’ An
alterer must certify that the vehicle
remains in compliance with all
applicable FMVSS affected by the
alteration.
B. The Underlying Rulemaking
Issues involving vehicles built in two
or more stages have long been matters
of contention within the affected
industry and before the agency and the
courts. Historically, NHTSA’s
regulations for certification of
multistage vehicles contained
provisions for certification statements
by chassis-cab manufacturers.2 In 1990,
the United States Court of Appeals for
the Sixth Circuit ruled in National
Truck and Equipment Ass’n v. NHTSA,
919 F.2d 1148 (6th Cir. 1990), that the
requirements of a particular FMVSS
were impracticable for final-stage
manufacturers using vehicles other than
chassis-cabs for which the incomplete
vehicle manufacturer was not required
to provide ‘‘pass-through’’ certification.
Thereafter, the agency published a
notice of proposed rulemaking (NPRM)
that proposed extending certification
requirements for chassis-cab
manufacturers to manufacturers of all
incomplete vehicles.3 This would have
permitted pass-through certification for
all types of multistage vehicles.
The proposal was highly
controversial. On December 12, 1995,
the agency held a public meeting to
solicit information from affected
manufacturers and members of the
public on the certification of vehicles
built in two or more stages and
2 49
3 56
CFR 567.5 (1977 and 1978).
FR 61392 (December 3, 1991).
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suggestions for the revision of agency
regulations governing those activities.
On May 20, 1999, NHTSA published a
notice of intent to convene a negotiated
rulemaking committee on the subject.4
In late 1999 and early 2000, NHTSA
held public meetings. A chartered
committee that included representatives
from incomplete vehicle manufacturers,
component manufacturers, final-stage
manufacturers and alterers, vehicle endusers, and NHTSA held several
meetings between March 2000 and
February 2002 at which issues involving
the certification and recall of vehicles
built in two or more stages were
discussed. The committee failed to
reach a consensus on several key issues
involving certification and recall
responsibilities.
On June 28, 2004, the agency
published a supplemental notice of
proposed rulemaking (SNPRM)
addressing five different parts of the
agency’s regulations related to vehicles
built in two or more stages and, to a
lesser degree, to altered vehicles.5
In the SNPRM, the agency addressed
the issue of whether it possesses the
legal authority to exclude multi-stage
vehicles as a group from a standard.6
The agency tentatively concluded that it
could do so in regulations establishing
FMVSS.
The proposed amendments included
adding a new subpart to 49 CFR part
555, Temporary Exemption from Motor
Vehicle Safety and Bumper Standards
that would allow final-stage
manufacturers and alterers to obtain
temporary exemptions from those
portions of safety standards for which
the agency verifies compliance through
dynamic crash testing. The agency also
proposed to streamline the temporary
exemption process by allowing an
association or other party representing
the interests of multiple manufacturers
to bundle petitions for a single vehicle
design, precluding the need for
individual manufacturers to explain the
potential safety impacts of the requested
exemption and their good faith attempts
to comply with the standard that is the
subject of the exemption request. The
agency also proposed amendments that
would commit it to processing these
temporary exemption requests in an
expedited fashion.
The agency also proposed in the
SNPRM to amend 49 CFR part 567,
Certification, to extend to all incomplete
vehicles, not just to chassis-cabs,
requirements for the incomplete vehicle
manufacturer to provide pass-through
FR 27499.
FR 36038.
6 69 FR at.
certification and to furnish information
labels or incomplete vehicle documents
(IVDs) with the vehicle. The agency also
proposed to amend 49 CFR part 568,
Vehicles Manufactured in Two or More
Stages, to reflect that an incomplete
vehicle manufacturer may incorporate
by reference body builder or other
design and engineering guidance into
the IVD. The agency also proposed to
amend 49 CFR 571.8, Effective Date, by
providing intermediate and final-stage
manufacturers and alterers with an
additional year or more of lead time to
achieve conformity with certain
amendments to the FMVSS. NHTSA
also published, without the agency’s
endorsement, amendments to 49 CFR
part 573, Defect and Noncompliance
Responsibility and Reports prepared by
some parties in the negotiated
rulemaking process. These would
permit the agency to assign recall
responsibility to the party it believes is
in the best position to conduct a
notification and remedy campaign in
circumstances where accountability for
the underlying defect or noncompliance
is in dispute among the various
manufacturers in the production chain.
The agency solicited public comment on
the amendments proposed in the
SNPRM.
After considering comments on the
SNPRM, NHTSA published a final rule,
as previously noted, on February 14,
2005.7 The final rule contained
considerable relief for final stage
manufacturers. First, as a legal matter,
the agency concluded that it possesses
the legal authority to exclude multistage
vehicles as a group from a standard.8
This means that NHTSA could
promulgate FMVSS that applied to some
types of vehicles such as trucks but that
would not apply to multistage vehicles.
NHTSA concluded that it is appropriate
to consider incomplete vehicles, other
than chassis-cabs, as a vehicle type
subject to consideration in the
establishment of a regulation.9
Second, the agency amended its
regulations to establish a process under
which intermediate and final-stage
manufacturers and alterers can obtain
temporary exemptions from dynamic
performance requirements of certain
standards, and accorded those entities
an additional year of lead time to
achieve compliance with new safety
requirements, unless the agency
determines that either a longer or a
shorter period is appropriate. As stated
in the final rule, under the new
provisions, qualified manufacturers may
4 64
7 70
5 69
8 70
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FR 7414.
FR at 7420 et seq.
9 70 FR at 7421.
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be granted temporary exemptions from
FMVSS requirements that are based on
dynamic crash testing.
The final rule revised 49 CFR Parts
567 Certification and 568 Vehicles
Manufactured in Two or More Stages—
All Incomplete, Intermediate and Final
Stage Manufacturers of Vehicles
Manufactured in Two or More Stages.
The final rule adopted much of the
SNPRM as it pertained to the
certification of vehicles manufactured in
two or more stages. Unlike the earlier
regulation, the certification provision
for manufacturers of multistage vehicles
is no longer largely limited to chassiscabs. Under the February 2005 rule, the
final-stage manufacturer certifies that
the vehicle meets applicable FMVSS,
but can rely on the prior manufacturers’
IVD. The incomplete vehicle
manufacturer and intermediate
manufacturers have certification
responsibilities for the vehicle as further
manufactured or completed by a finalstage manufacturer to the extent that the
vehicle is completed in accordance with
the IVD. The incomplete vehicle
manufacturer and intermediate
manufacturers also have certification
responsibilities for equipment subject to
equipment standards that they supply
and for other items and associated
standards in the contract between them
and the next stage manufacturer(s). The
fact that some components were
provided by an incomplete vehicle
manufacturer, absent more, does not
shift responsibility for certification to
those manufacturers with respect to
completed vehicle performance
standards. The agency did not adopt in
the final rule the recommendation of
certain commenters that it require
incomplete vehicle manufacturers to
provide subsequent stage manufacturers
with ‘‘reasonable compliance
envelopes’’ in the IVD.
The final rule did not amend the
agency’s rules under which the finalstage manufacturer has the ultimate
responsibility for conducting a
notification and remedy (recall)
campaign when a safety-related defect
or noncompliance with a safety
standard is found to exist in a vehicle
built in two or more stages. The agency
noted that under the existing rule,
recalls are not delayed on account of
disputes between manufacturers. We
observed that leaving ultimate recall
responsibility with the final-stage
manufacturer avoids delays in removing
unsafe vehicles from the road. The
agency further decided not to assume a
role of determining whether the
incomplete vehicle manufacturer or
final stage manufacturer should conduct
the recall where that issue is in dispute.
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In the comments there was considerable
opposition to the proposal for the
agency to assign recall responsibility.
The agency also rejected, as moot, a
companion proposal to make the
decision assigning recall responsibility
nonreviewable.
II. NTEA’s Petition for Reconsideration
and the Agency’s Response
On March 31, 2005, the National
Truck Equipment Association (NTEA)
petitioned NHTSA for reconsideration
of the final rule. In the petition, NTEA
noted that it participated as a committee
member in the negotiated rulemaking
that preceded the issuance of the final
rule. NTEA observed that in the
negotiated rulemaking, it argued that
dynamic test standards (which it
identified as including FMVSS Nos. 105
Hydraulic and Electric Brake Systems,
121 Air Brake Systems, 201 Occupant
Protection in Interior Impact, 203
Impact Protection for the Driver from
the Steering Control System, 204
Steering Control Rearward
Displacement, 206 Door Locks and Door
Retention Components, 208 Occupant
Crash Protection, 210 Seat Belt
Assembly Anchorages, 212 Windshield
Mounting, 214 Side Impact Protection,
219 Windshield Zone Intrusion, 223
Rear Impact Guards, 301 Fuel System
Integrity, 303 Fuel System Integrity of
Compressed Natural Gas Vehicles, and
305 Electric-Powered Vehicles;
Electrolyte Spillage and Electrical Shock
Protection) are impractical for
intermediate manufacturers, final-stage
manufacturers, and alterers who
complete multistage vehicles because
the tests that are incorporated into those
standards cannot be rationally
performed by small businesses that
build custom-manufactured vehicles in
production runs as small as one unit.
NTEA contended that because small
businesses that complete multistage
vehicles cannot afford to conduct the
tests that are the core of the dynamic
test standards, those standards remain
impractical as applied to intermediate
and final-stage manufacturers and
alterers. Citing the agency’s recognition
in the preamble of the final rule that
multistage vehicles can be treated as a
distinct vehicle type for the purpose of
establishing applicability of the FMVSS,
NTEA contended that the agency was no
longer subject to any legal constraints in
exempting such vehicles from
compliance with the dynamic test
standards.
Aside from these general
observations, the NTEA petition focused
on specific issues concerning the
adoption of standards to which
multistage vehicles are subject,
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temporary exemptions, and certification
and recall responsibilities of multistage
vehicle manufacturers. The positions
expressed by NTEA with respect to each
of those issues, and the agency’s
response, are set forth below.
A. Multistage Vehicles Built on ChassisCabs are Treated the Same as Those
Built on Other Types of Incomplete
Vehicles
NTEA raised several arguments
relating to the treatment of multistage
vehicles built on chassis-cabs under
NHTSA’s regulations, including the new
temporary exemption provisions that
were added to 49 CFR part 555
Temporary Exemptions from Motor
Vehicle Safety and Bumper Standards as
subpart B Vehicles Built in Two or More
Stages and Altered Vehicles. NTEA first
argues that the procedures in subpart B
should be available to all manufacturers
of vehicles built in two or more stages,
and should not exclude manufacturers
of vehicles built on chassis-cabs.
The relevant regulatory text reads as
follows:
‘‘§ 555.11 Application. This subpart
applies to alterers and manufacturers of
motor vehicles built in two or more stages to
which one or more standards are applicable.
* * * Nothing in this subpart prohibits an
alterer, an intermediate manufacturer, a
manufacturer of incomplete vehicles other
than chassis-cabs, or a final-stage
manufacturer from applying for a temporary
exemption under subpart A of this part.’’
‘‘§ 555.12 Petition for exemption. An
alterer, intermediate or final-stage
manufacturer, or industry trade association
representing a group of alterers, intermediate
and/or final-stage manufacturers may seek, as
to any vehicle configuration built in two or
more stages, a temporary exemption or a
renewal of a temporary exemption from any
performance requirement for which a Federal
motor vehicle safety standard specifies the
use of a dynamic crash test procedure to
determine compliance * * *’’
NTEA also took issue with the
statement in the final rule that NHTSA
had reconsidered its previous position
with respect to the agency’s authority to
either exclude vehicles manufactured in
two or more stages from certain FMVSS
or to subject them to different standards.
There we stated that it is appropriate to
consider multistage vehicles built on
incomplete vehicles ‘‘other than those
incorporating chassis-cabs,’’ as a vehicle
type subject to consideration in the
establishment of regulations.10 We
explained that the agency could take
multistage vehicles (other than those
built on chassis-cabs) as a group and
exclude them from FMVSS that are
impracticable as they apply to these
10 See
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vehicles, or could subject these vehicles
to different requirements. In the final
rule, we expressed anticipation that
final-stage manufacturers using chassiscabs to produce multistage vehicles
would be in position to take advantage
of ‘‘pass-through certification,’’ and
therefore concluded that these vehicles
did not merit special consideration.
We now note that the regulatory text
in sections 555.11 and 555.12, as quoted
above, does not expressly preclude
manufacturers of vehicles built on
chassis-cabs from petitioning under the
new procedures in subpart B. However,
the last sentence of § 555.11 may be read
to imply that a manufacturer of a chassis
cab cannot petition for a temporary
exemption under the pre-existing
temporary exemption procedures in
subpart A.
NTEA position: In its petition, NTEA
argued that NHTSA should not
distinguish between multistage vehicles
built on chassis-cabs and other types of
vehicles built in two or more stages.
NTEA was especially concerned that the
new temporary exemption procedures
would not apply to multistage vehicles
built on chassis-cabs. NTEA argued that
the certification obstacles could be as
significant for vehicles built on chassiscabs as they are for other types of
vehicles manufactured in two or more
stages. NTEA noted that in the preamble
to the final rule, NHTSA recognized that
certain multistage vehicles—those other
than chassis-cabs—are a vehicle type
subject to consideration in the
establishment of agency regulations (i.e.,
that, in the future, the agency could
subject multistage vehicles to different
standards). NTEA agreed with NHTSA’s
resolution as far as it goes, but raised
issues concerning certain language in
the preamble that distinguished
multistage vehicles built on chassis-cabs
from those built on incomplete vehicles
other than chassis-cabs. The specific
language that is the subject of NTEA’s
concern is found in the agency’s
discussion of its authority to exclude
multistage vehicles from the FMVSS.
There the agency stated:
We are also concerned that we had
overlooked the existence of relevant physical
attributes of multistage vehicles. Many of the
multistage vehicles in question have distinct
physical features related to their end use.
More important, all of them incorporate
incomplete vehicles other than chassis-cabs.
Especially in the context of the difficulties of
serving niche markets, the physical
limitations of the incomplete vehicles other
than chassis-cabs can adversely affect the
ability of multistage manufacturer[s] to
design safety performance into their
completed vehicles.
(70 FR 7421).
70 FR 7421.
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According to NTEA, the distinction
drawn in this paragraph between
multistage vehicles built on chassiscabs, and those built on other types of
incomplete vehicles is an artificial one.
NTEA observed that many types of
completed vehicles can be built on more
than one type of chassis. NTEA
contended that vehicles built on
chassis-cabs face certification obstacles
that could be as significant as those for
vehicles built on non-chassis cabs.
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Agency Response
a. Distinction between vehicles built
on chassis-cabs and those built on other
types of incomplete vehicles.
In discussing our authority relating to
multistage vehicles in the February 2005
final rule,11 the agency drew a
distinction between vehicles built on
chassis-cabs and other vehicles
manufactured in two or more stages
with respect to consideration of future
standards or revisions to existing
FMVSS and exemptions from those
standards. We stated that we would
consider multistage vehicles other than
those built on chassis-cabs in setting
new standards and in revising existing
ones. On further consideration, we want
to make clear that the distinction
between different types of multistage
vehicles is not one of legal authority.
That is, for the purposes of our authority
to prescribe regulations affecting
vehicles manufactured in two or more
stages, there is no legal distinction
between vehicles built on chassis-cabs
and other vehicles manufactured in two
or more stages. In those instances where
it is deemed appropriate because of
practicability concerns, and where it is
consistent with our safety objectives, the
agency can consider any multistage
vehicle, including those built on a
chassis-cab, as a vehicle type in
establishing or amending our
regulations. Accordingly, we grant
NTEA’s petition to the extent it sought
this clarification and we are amending
one section added under the final rule
(49 CFR 555.12) to ensure that it is
consistent with this clarification.
Notwithstanding this clarification of
our authority, we continue to believe, in
general, that there will be less need for
the agency to establish different
standards for multistage vehicles built
on chassis-cabs, because their
manufacturers should be able to take
advantage of pass-through certification
and are less likely to face the
practicability concerns more readily
11 NHTSA also followed this approach in its
August 2005 NPRM on roof crush resistance. See
Docket No. NHTSA–2005–22143–5, August 23,
2005.
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associated with other types of
multistage vehicles. This practical
distinction is discussed elsewhere in
this document.12
b. Scope of the new temporary
exemption provisions:
After carefully considering NTEA’s
petition, we wish to clarify the scope of
the new temporary exemption
provisions in subpart B of 49 CFR part
555. First, our discussion of our
authority in the final rule, and the
distinction we noted between multistage
vehicles built on chassis-cabs and
multistage vehicles built on other types
of incomplete vehicles, related
primarily to consideration of future
FMVSS or revisions to existing
standards. In those instances, the
treatment of multistage vehicles would
be based on the facts. The discussion
was not intended to apply to subpart B,
which, as the regulatory text correctly
indicates, applies not only to
manufacturers of all types of multistage
vehicles, but also to alterers of
completed vehicles. Therefore, the new
procedures in subpart B do not preclude
manufacturers of multistage vehicles
built on chassis-cabs from petitioning
for a temporary exemption from one or
more standards.
With respect to the last sentence of
section 555.11, we conclude that the
sentence is unnecessary and confusing.
The agency is making a technical
correction to section 555.11 to remove
that sentence. We observe that the scope
of subpart A is unaffected by the
availability of the new procedures in
subpart B.
Second, we note that both the subpart
A and B temporary exemption
procedures are available only to
manufacturers who assume legal
responsibility for the vehicle and intend
to certify the vehicle in accordance with
49 CFR part 567. In most instances,
these parties are final-stage
manufacturers. However, under 49 CFR
568.7, the incomplete vehicle
manufacturer or an intermediate
manufacturer can assume legal
responsibility for the vehicle as finally
manufactured. Therefore, these entities
may petition the agency under either
subpart A or B if they intend to affix a
certification label required by 49 CFR
567.5(f) or (g), and if they meet other
criteria specified in section 555.11. As
a practical matter, most incomplete
vehicle manufacturers and intermediate
manufacturers would not qualify for
financial hardship relief because of the
size of their operations. It is clear that
the new procedures in the final rule
were not available to incomplete vehicle
12 See
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manufacturers and intermediate
manufacturers who do not certify the
vehicle as finally manufactured under
49 CFR 567.5(f) or (g), and instead
furnish IVDs and amendments to IVDs
to final-stage manufacturers in
accordance with 49 CFR 568.4 or 568.5.
Nevertheless, we believe it is important
to clarify the issue. Accordingly, the
agency is making a technical correction
to the text of section 555.12.
For the reasons discussed above, it is
clear that the new temporary exemption
procedures encompass manufacturers of
all types of multistage vehicles,
including vehicles built on chassis-cabs,
but are also limited to manufacturers
who assume legal responsibility for the
vehicle and intend to certify the vehicle
in accordance with 49 CFR part 567.
B. The New Temporary Exemption in
Part 555 Is Sufficient
NTEA position: Though it
acknowledged that the temporary
exemption provisions adopted by the
agency in the final rule may help a
particular final-stage manufacturer to
temporarily address a certification
problem, NTEA contended that those
provisions do not remedy the
continuing inability of many final-stage
manufacturers to certify compliance
with dynamic test standards. NTEA took
issue with language in sections 555.12
and 555.13, as added under the final
rule, which expressly limits the newly
established temporary exemptions for
which alterers and manufacturers of
motor vehicles built in two or more
stages may apply under subpart B of
part 555. Those sections characterize the
temporary exemptions as being
available from ‘‘dynamic crash test’’
requirements found in the FMVSS.
NTEA observed that the agency has
previously recognized that dynamic
tests that do not involve crashes may
also be beyond the financial capability
of final-stage manufacturers.
Accordingly, NTEA contended that the
temporary exemption provisions should
apply to all dynamic test standards, and
not just those standards for which
dynamic crash test requirements are
prescribed.
Agency Response
In the final rule, the agency limited
subpart B to FMVSS requirements that
incorporate dynamic crash tests. As
discussed above, NTEA argued that
subpart B should apply to all standards
that are based on dynamic testing and
not just dynamic crash testing.
After carefully considering NTEA’s
petition, we have decided to expand the
scope of subpart B so that manufacturers
of multistage vehicles can petition the
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agency for a temporary exemption from
requirements that incorporate various
dynamic tests generally, and not
exclusively dynamic crash tests.
Therefore, we grant this aspect of
NTEA’s petition, and amend the final
rule accordingly.
First, we observe that small volume
manufacturers are currently able to
petition the agency for temporary
exemptions from all Federal motor
vehicle safety and bumper standards
under subpart A. Therefore our
reconsideration of the scope of subpart
B relates to the availability of the more
streamlined procedures in that subpart
rather than to the possibility of a
manufacturer obtaining an exemption,
in appropriate circumstances, at all.
Second, we note that under section
555.13(a) and (b) of subpart B, in order
to petition for an exemption, the
petitioner must show why the test
requirements of a particular standard
would cause substantial economic
hardship. This showing must include
detailed financial information and a
complete description of the petitioner’s
good faith efforts to comply with the
standards.
Specifically, the petitioner must
explain the inadequacy of IVD
documents furnished by one or more
incomplete vehicle manufacturers or by
prior intermediate manufacturers
pursuant to part 568. The petitioner
must also show why generic or
cooperative testing is impracticable. In
addition, the petitioner must explain its
difficulty in procuring goods and
services necessary to conduct dynamic
tests. We also note that in addition to
showing hardship, each petitioner is
required to explain under section
555.13(c) why the requested temporary
exemption would not unreasonably
degrade safety.
In limited circumstances, the
difficulty or impracticability of testing a
multitude of unique vehicle
configurations, or otherwise obtaining
an appropriate basis for certification,
with the associated financial hardships,
may extend beyond the requirements for
which the agency verifies compliance
solely through crash testing. We note
that a dynamic test is one that requires
application of forces or energy to the
vehicle and the FMVSS include a
variety of dynamic tests in addition to
those involving crash tests. As the
negotiated rulemaking committee
pointed out, and as we noted in the
SNPRM,13 in some circumstances, there
may be considerable costs associated
with dynamic tests other than dynamic
13 See
69 FR 36042.
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28173
1. Clarification of What Information
Petitioners Must Provide To Show Good
Faith Efforts To Comply With
Applicable Regulations
As indicated in the previous section,
petitioners under subpart B are required
to provide ‘‘a complete description of
each manufacturer’s good faith efforts to
comply with the standards.’’ See section
555.13(b).14 The ability of the
manufacturers of vehicles built in two
or more stages to take advantage of
‘‘pass-through’’ certification may be
dependent on selection of an
incomplete vehicle that is appropriate
for the intended application. That is, the
availability of a sufficient ‘‘passthrough’’ to permit certification of
compliance depends not only on
information provided by incomplete
vehicle manufacturers, but also on the
intermediate and final-stage
manufacturers using the appropriate
incomplete vehicle for the intended
application.
One aspect of the final-stage
manufacturer’s good faith efforts to
comply with an FMVSS is determining
whether an incomplete vehicle is
available that will enable it to utilize
‘‘pass-through certification.’’ We note
that it is unlikely that the agency would
find it in the public interest to grant
petitions filed by a final-stage
manufacturer that made no good-faith
effort to determine whether an
appropriate incomplete vehicle, which
would allow effective pass-through
certification, was available. The granting
of a petition would exempt the vehicle
from one or more safety standards and,
as a general matter, we believe this
would not be justified if there were an
alternative that would comply with
safety standards.
While the issue of appropriate
selection of the incomplete vehicle is
relevant to compliance with dynamic
crash test standards, we believe the
issue is likely to be more significant as
we extend the scope of subpart B to
include requirements including
dynamic tests more generally. For
example, in order to take advantage of
pass-through certification for a braking
standard, the final stage manufacturer
needs to assess whether an incomplete
vehicle is available that will enable it to
stay within the envelopes for weight
and center of gravity for the intended
application. This may involve assessing
incomplete vehicles of varying size,
gross vehicle weight rating or
‘‘GVWR, 15 and number of axles that are
available from different manufacturers.
While we believe that the current
requirement that petitioners provide a
complete description of each
manufacturer’s good faith efforts to
comply with the standards may be read
to encompass this in relevant situations,
we believe it is appropriate to make it
clear in the regulatory text. This is
particularly important since the issue is
likely to become more significant with
the expanded scope of subpart B.
Accordingly, we are including in
section 555.13 a provision requiring the
petitioners to furnish the agency with
information regarding the availability of
14 49 U.S.C. 30113(b)(3)(B)(i) authorizes NHTSA
to exempt only those manufacturers that have tried
to comply with the standard in good faith.
15 GVWR means the value specified by the
manufacturer as the loaded weight of a single
vehicle. 49 CFR 571.3.
crash tests, and there may be significant
damage to vehicles from such tests.
While we have decided not to restrict
the exemption provisions in subpart B
to requirements incorporating dynamic
crash tests, but instead to extend those
provisions to requirements
incorporating any kind of dynamic test,
we note that the ability of multistage
vehicle manufacturers to make the
requisite showing of hardship will be
related to the testing costs (or the cost
of other means of obtaining an
appropriate basis for certification)
associated with each specific standard
and requirement for which an
exemption is sought, as well as the
availability of alternatives (such as
using a different incomplete vehicle)
and potential safety consequences.
Therefore, in view of the range of
possible circumstances, we do not
believe it is necessary for us to attempt,
in this document, to specify the
dynamic tests that may have high costs,
as opposed to those for which the costs
should be relatively low.
While we have expected the number
of instances in which an exemption will
be needed from requirements
incorporating dynamic crash tests to be
small, we expect the number to be even
smaller for requirements incorporating
other types of dynamic tests. This
expectation reflects the nature of the
tests at issue, the alternatives available
to final-stage manufacturers, the
information contained in incomplete
vehicle documents, and the other relief
that multistage manufacturers were
provided in the February 2005 final
rule.
In consideration of these issues, the
agency is amending the scope of subpart
B to include requirements that are based
on dynamic testing generally, rather
than those based on dynamic crash tests
alone. We have revised the text of
section 555.12 accordingly.
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alternative incomplete vehicles
(including ones of different size, GVWR
and number of axles), from the same
and other incomplete vehicle
manufacturers, that could allow the
petitioner to rely on IVDs when
certifying the completed vehicle,
instead of petitioning under subpart B.
This information will also help the
agency make its decisions in the
timeframe specified in subpart B.
C. The Current Multistage Vehicle
Certification Scheme Is Workable
NTEA position: NTEA asserted that
even though NHTSA recognized in the
SNPRM that incomplete vehicle
manufacturers must provide vehicle
upfitters (as final-stage manufacturers
are sometimes referred to in the trade)
with reasonable conformity envelopes
(referencing 69 FR 36044), the agency
did not adopt as part of the final rule a
reasonableness standard for conformity
statements in an IVD. NTEA further
observed that the agency relied on a
market-based argument in concluding
that ‘‘incomplete vehicle manufacturers
have business reasons to provide
workable IVDs’’ and that ‘‘[t]here is no
market for incomplete vehicles that
cannot be manufactured into completed
vehicles that will meet the applicable
FMVSS’’ (citing final rule at 70 FR
7425). NTEA contends that the market
forces theory articulated by the agency
is simply wrong. According to NTEA,
incomplete vehicle manufacturers at
present provide no meaningful
compliance envelope, even on chassiscabs, for numerous dynamic test
standards.
NTEA also contends that NHTSA’s
market-forces argument is premised on
the erroneous assumption that the finalstage manufacturer is in a position to
choose the brand chassis on which it
will complete a vehicle. NTEA observed
that in the vast majority of cases, the
customer goes to a truck dealer, not a
final-stage manufacturer, to purchase a
multistage vehicle. The dealer then
engages the final-stage manufacturer to
install the body and related equipment
per the customer’s specifications. Given
this scenario, NTEA asserts that the
final-stage manufacturer is not in a
position to inform the dealer that he
would prefer to work on a different
chassis. As a consequence, NTEA
concludes that the market does not exert
any pressure on the incomplete vehicle
manufacturer to provide reasonable
compliance envelopes.
NTEA also surmised that the
incomplete vehicle manufacturer will
err on the side of not taking on liability,
and does so by making its envelope as
narrow as possible or nonexistent.
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Reasoning that meaningful pass-through
certification would require the
incomplete vehicle manufacturer to
expend resources on testing to
determine the proper parameters of such
certification, NTEA concludes that the
elimination of meaningful pass-through
certification therefore saves the
incomplete vehicle manufacturer time
and money.
NTEA also took issue with the
agency’s observation in the preamble of
the final rule that because of its
subjectivity, the reasonableness
standard recommended by NTEA for
conformity statements in the IVD is not
susceptible to effective enforcement
(referencing 70 FR 7425). NTEA asserted
that this is inconsistent with the fact
that the agency uses a good faith
standard for determining the application
of civil penalties. NTEA faults the
agency for failing to explain why it
cannot fashion a reasonableness
standard for IVDs, but can in a closelyrelated context.
Agency response: For the reasons set
forth below, we deny this aspect of
NTEA’s petition.
1. Overview of the Certification of
Multistage Vehicles
The certification process is governed
by 49 CFR part 567.16 49 CFR 567.5 17
sets forth the certification requirements
for manufacturers of vehicles
manufactured in two or more stages.
With limited exceptions,18 each
manufacturer of an incomplete vehicle
and each intermediate manufacturer 19
assumes legal responsibility for all
certification-related duties under the
Vehicle Safety Act 20 with respect to:
(i) Components and systems it installs
or supplies for installation on the
incomplete vehicle, unless changed by a
subsequent manufacturer;
(ii) The vehicle as further
manufactured or completed by an
intermediate or final-stage
manufacturer, to the extent that the
vehicle is completed in accordance with
the IVD [incomplete vehicle document];
and
(iii) The accuracy of the information
contained in the IVD.21
Final-stage manufacturers have
complementary duties. Pursuant to 49
16See
also 49 U.S.C. 30115.
this part of the preamble, except as
otherwise stated, the references to the regulations
are to the regulations published on February 14,
2005 that will take effect September 1, 2006. See 70
FR 7414, 7428 (Feb. 14, 2005).
18 See 70 FR at 7432–33, 49 CFR 567.5 (b) and (c).
19 In the remainder of the preamble, NHTSA will
not discuss intermediate manufacturers separately.
20 The Vehicle Safety Act is officially 49 U.S.C.
Chapter 301.
21 49 CFR 567.5(b)(1).
17 In
PO 00000
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CFR 567.5(d), final-stage manufacturers
assume
legal responsibility for all certificationrelated duties and liabilities under the
Vehicle Safety Act, except to the extent that
the incomplete vehicle manufacturer or an
intermediate manufacturer has provided
equipment subject to a safety standard or
expressly assumed responsibility for
standards related to systems and components
it supplied and except to the extent that the
final-stage manufacturer completed the
vehicle in accordance with the prior
manufacturers’ IVD or any addendum
furnished pursuant to 49 CFR part 568, as to
the Federal motor vehicle safety standards
fully addressed therein.22
Final-stage manufacturers also have the
duty to affix a certification label to each
vehicle in a manner that does not
obscure labels affixed by previous stage
manufacturers and that, among other
things, contains certification
statements.23
The final-stage manufacturer may
make one of the following alternative
certification statements: (1) The vehicle
conforms to all applicable federal motor
vehicle safety standards (FMVSS); (2)
the vehicle was completed in
accordance with the prior
manufacturers’ IVD where applicable
and conforms to all applicable FMVSS;
or (3) the vehicle was completed in
accordance with the prior
manufacturers’ IVD where applicable
except for certain listed exceptions by
FMVSS and the vehicle conforms to all
applicable FMVSS.24
As reflected above, a number of
certification provisions refer to
incomplete vehicle documents or IVDs.
The incomplete vehicle manufacturer
furnishes an IVD for incomplete
vehicles pursuant to 49 CFR 568.4. In
the IVD, among other things, for each
applicable FMVSS, the incomplete
vehicle manufacturer makes one of three
affirmative statements: (1) A Type 1
statement that the vehicle when
completed will conform to the standard
if no alterations are made in identified
components; (2) a Type 2 statement that
sets forth the specific conditions of final
manufacture under which the
incomplete vehicle manufacturer
specifies that the completed vehicle will
conform to the standard (e.g., the
vehicle when completed will meet the
brake standard if it does not exceed
gross axle weight ratings, the center of
gravity at a specific vehicle weight
rating is not above a certain height and
no alterations are made to any brake
system component on the incomplete
vehicle.); or (3) a Type 3 statement that
22 49
CFR 567.5(d)(1).
CFR 567.5(d)(2).
24 49 CFR 567.5(d)(2)(v)(A).
23 49
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conformity to the standard cannot be
determined based on the incomplete
vehicle as supplied, and the incomplete
vehicle manufacturer makes no
representation as to conformity with the
standard (e.g., when components and
systems must be added by the finalstage manufacturer and compliance
cannot be decided at the time the
incomplete vehicle leaves the
incomplete vehicle manufacturer).
When the IVD makes a Type 1 or
Type 2 statement, there is ‘‘passthrough’’ certification unless obviated
by a subsequent manufacturer. The
final-stage manufacturer relies on the
IVD to certify the vehicle to a particular
standard.
2. Practical Aspects of the Multistage
Vehicle Process
An incomplete vehicle, as long
defined by NHTSA,25 is not a vehicle.
It is either
(1) An assemblage consisting, at a
minimum, of chassis (including the frame)
structure, power train, steering system,
suspension system, and braking system, in
the state that those systems are to be part of
the completed vehicle, but requires further
manufacturing operations to become a
completed vehicle; or (2) An incomplete
trailer.26
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In the multistage vehicle process, the
incomplete vehicle manufacturer builds
a chassis that has sufficient attributes to
meet the definition of incomplete
vehicle. After the incomplete vehicle
manufacturer completes its work, it
ships the chassis. The chassis may range
from being relatively close to
completion (such as a chassis-cab 27) to
being relatively far from completion
(such as a stripped chassis 28). The
25 Prior to the 2005 amendments, incomplete
vehicle was similarly defined in 49 CFR 568.3 as:
‘‘* * * an assemblage consisting, as a minimum, of
frame and chassis structure, power train, steering
system, suspension system, and braking system, to
the extent that those systems are to be part of the
completed vehicle, that requires further
manufacturing operations, other than the addition
of readily attachable components, such as mirrors
or tire and rim assemblies, or minor finishing
operations such as painting, to become a completed
vehicle.’’
26 49 CFR 567.3 (2006).
27 A chassis cab is an incomplete vehicle with a
completed occupant compartment that requires
only the addition of cargo-carrying, workperforming, or load-bearing components to perform
its intended function. See 49 CFR 567.3 (2005). For
illustration purposes, an example is a pickup truck
without a standard pickup truck bed. These may be
built into various trucks including a tradesman’s
utility service truck, a tow truck, a dump truck, a
box truck or a specialized work truck.
28 A stripped chassis may be viewed as meeting
the definition of an incomplete vehicle without
more. As shipped by the incomplete vehicle
manufacturer, it would have steering control and
braking systems (to meet the definition of
incomplete vehicle). It ordinarily would not have
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19:18 May 12, 2006
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chassis may end up at a dealer, in a pool
of incomplete vehicles that are readily
available for completion, or at a finalstage manufacturer. Following the
addition of a truck body or equipment,
the chassis could be used for a flatbed
truck, dump truck, tow truck (wrecker),
box truck (dry freight van), service
truck, utility truck or other specialized
application.29 Regardless of the state of
completion of the chassis or where it
goes after it leaves the incomplete
vehicle manufacturer’s plant, there is a
fundamental fact: once the incomplete
vehicle is out of the incomplete vehicle
manufacturer’s hands, the incomplete
vehicle manufacturer does not have
control over what is done with or added
to the incomplete vehicle.
There can be problems with the
vehicle once completed that may not be
attributed to the incomplete vehicle
manufacturer but that may fairly be
attributed to the final-stage
manufacturer. For example, assume that
an incomplete vehicle manufacturer
ships a chassis with brakes that under
the IVD would meet the applicable
brake systems FMVSS if the chassis
were used for light duty applications
but not for heavy duty applications. The
chassis is then out of the control of the
incomplete vehicle manufacturer.
Assume that the final-stage
manufacturer adds a dump truck body
so that the completed truck has a GVWR
greater than that specified in the IVD. In
a colloquial sense, the truck would be
overloaded.30 Alternatively, assume that
the final-stage manufacturer mounts a
top-heavy gasoline tank on the chassis.
In such cases, the vehicle would not
meet the FMVSS for brake systems, and
ordinarily would be outside the IVD
compliance envelope. As another
example, the final-stage manufacturer
may make modifications to the interior
compartment of a chassis-cab, which
could take the incomplete vehicle out of
compliance with various FMVSS
developed to protect occupants in
crashes. Final-stage manufacturers
could also add parts and equipment that
make the vehicle noncompliant.
In recognition of the fact that
incomplete vehicle manufacturers do
the windshield, roof, A-pillar (the pillar to which
the windshield attaches), B pillar (the pillar behind
the front doors) or body components. Ford’s Eseries incomplete vehicle manual refers to this as
a basic chassis. These may not be particularly
evident on the road and may underlie, for
illustration purposes, school buses or large
recreation vehicles.
29 See NTEA Petition at 4.
30 The term overloaded has a particular meaning
in the context of some FMVSS, not as an issue here.
In this preamble, NHTSA is using ‘‘overloaded’’ in
a colloquial way, meaning too heavy or exceeding
GVWR specifications.
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28175
not control work performed by finalstage manufacturers and can fairly
anticipate only some things, but not
everything, done by final-stage
manufacturers, the regulatory system of
‘‘pass-through’’ certification is
reasonable. The IVD, prepared by the
incomplete vehicle manufacturer,
provides the basis for the final-stage
manufacturer’s certification with
enumerated FMVSS, on various
conditions, including, for example, that
the final-stage manufacturer does not
exceed the GVWR of the chassis or
introduce modifications to the
incomplete vehicle that interfere with
compliance. Usually, the IVD is a
general document that accompanies the
incomplete vehicle. IVDs are typically
not limited to one application (one body
or type of equipment), but contain limits
and conditions in light of the nature and
capacity of the chassis and potential
problems resulting from completion of
an incomplete vehicle. Final-stage
manufacturers are informed, by the IVD,
of components and systems that should
not be altered, and, by following those
instructions and other information from
the incomplete vehicle manufacturer,
they are able to certify.
The system of pass-through
certification has existed for more than
25 years, and in that time many
multistage vehicles have been built and
certified by final-stage manufacturers.
This indicates that the system is
workable and operates as intended.
3. NTEA’s Position
NTEA takes issue with the IVD and
pass-through certification process.
Assuming that FMVSS apply,31 NTEA
maintains as a sweeping proposition
that the IVDs currently provided are
unworkable and insufficient.
NHTSA does not accept NTEA’s
position. The certification provisions
are important. Under them, the finalstage manufacturer historically has
provided, and under the regulations
published in February of 2005 must
provide, its certification that the vehicle
complies with applicable Federal motor
vehicle safety standards. For almost 40
years, these standards have been one of
the most critical foundations for motor
vehicle safety. Under 49 U.S.C. 30115,
the manufacturer may not issue the
certificate if, in exercising reasonable
care, it has reason to know the
31 In NTEA’s view, some FMVSS should not
apply to multistage vehicles as a vehicle type, and
even if they are applicable under the regulations
establishing FMVSS (49 CFR part 571), there should
be exemptions from FMVSS based on petitions from
individual final-stage manufacturers or groups of
such manufacturers. 49 CFR part 555.
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certificate is false or misleading in a
material respect.
NTEA’s petition is conclusory.
Overall, NTEA seeks to remove the
certification responsibility from finalstage manufacturers and impose much
of that responsibility on incomplete
vehicle manufacturers. NTEA’s petition
ignores the fact that incomplete vehicle
manufacturers do not control what finalstage manufacturers do with the
incomplete vehicles. NTEA also
complains generally without
constructively delineating the contents
of an alternative IVD that would be fair
to incomplete vehicle manufacturers
and would not require them to be
involved in the design and testing of
completed vehicle. Finally, NTEA fails
to demonstrate that NHTSA has the
authority to unilaterally rewrite the
IVDs and impose them on incomplete
vehicle manufacturers, and does not
recognize the fact that the certification
process is working and multistage
vehicles are being built and certified.
4. The Availability of Multistage
Vehicles Belies NTEA’s Position
Overall, NTEA offers the view that it
is not possible for a final-stage
manufacturer to comply with an
agency’s multistage certification
regulations and even if it were possible,
such compliance would be
economically ruinous. NTEA’s position
is inconsistent with the current state of
the multistage vehicle industry. There
are many multistage vehicles on the
road that have been certified and the
final-stage manufacturers are still in
business. For example, most school
buses are multistage vehicles. They are
certified by final-stage manufacturers to
a number of federal standards. The
major final-stage manufacturers such as
Winnebago, Thomas Built and Blue Bird
are able to certify vehicles and are in
business.32 There are also large numbers
of other multistage vehicles, such as
tanker trucks, work trucks, box trucks,
flatbed and stake trucks, tow trucks and
dump trucks on the road.
NTEA’s position does not correspond
to statements by final-stage
manufacturers. In the trade, final-stage
manufacturers are known as upfitters or
as body builders. Many of these
companies readily can be found on the
web with searches for terms such as
upfitter or as body builder or by type of
completed truck such as flat bed truck,
service truck, school bus or utility truck.
They can also be found in the yellow
pages under truck bodies. For example,
32 They
do face economic pressures, such as those
associated with competitive bidding in the
procurement of the buses.
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in the Washington, DC area in the
Yellow pages there are companies such
as Wilbar Truck Equipment Inc. and
Fallsway Spring and Equipment Co.
They have web sites that refer to their
products including https://
www.wilbar.com/ and https://
www.fallswayspring.com/. The common
theme on these web sites is a ‘‘can do’’
approach. Their clear message is that
they can make a variety of trucks.
NHTSA has not found any that state the
reservations, expressed by NTEA, that
final-stage manufacturers cannot do so.
In addition, NTEA’s position sounds
a chord not expressed by organizations
within NTEA’s umbrella organization.
NTEA has numerous affiliate divisions
that operate ‘‘under the NTEA
umbrella’’ and ‘‘represent specific
product segments within the truck body
and equipment industry.’’33 These
affiliate groups include the Ambulance
Manufacturers Division, which
promulgates standards with the General
Services Administration to which all
ambulances must conform,34 and two
bus divisions, the Manufacturers
Council of Small School Buses and the
Mid-Size Bus Manufacturers
Association.35 The members of these
affiliate divisions have been building
and certifying a number of models of
multistage vehicles in their niche
markets under the existing certification
structure.
NTEA’s petition does not mention a
single final-stage manufacturer that has
been unable to certify a vehicle under
the existing framework. When NTEA’s
failure to include a single concrete
example is viewed in light of the
obvious numbers of multistage
vehicles,36 NTEA’s position can not be
accepted.
Certification serves an important
safety function in the multistage vehicle
business. Many multistage vehicles
carry people and important cargo—from
schoolchildren on school buses to liquid
fuel on propane and gasoline trucks.
The safety need for certification of
compliance with FMVSS in these types
of vehicles is uncontroverted. Again,
final-stage manufacturers regularly
certify these and other types of
multistage vehicles.
33 https://www.ntea.com/mr/divisions.asp.
34 https://www.ntea.com/mr/divisions/amd/
intro.asp.
35 https://www.ntea.com/mr/divisions.asp.
36 In its 2004 Annual Report, NTEA characterized
truck chassis as $64.7 billion worth of a $98.3
billion commercial truck and transportation
equipment industry.
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5. NTEA’s Argument Is too Broad and
Ignores Gradations in Types of
Multistage Vehicles
NTEA’s petition paints a broad
picture of final-stage manufacturers that
are subject to many FMVSS and that
must engage in extensive engineering of
the vehicle from the ground up to meet
the FMVSS. There are at least two
problems with this sweeping view.
First, many multistage vehicles are
heavy vehicles with a gross vehicle
weight rating (GVWR) of over 10,000 lbs
(4536 kilograms) and are not subject to
a number of FMVSS.37 For illustration
purposes, as a rough gauge, most trucks
with a GVWR of more than 10,000 lbs
have at least four rear wheels (two on
each side). Trucks with one rear wheel
on each side ordinarily have a GVWR
equal to or less than 10,000 lbs. As a
general rule of thumb, medium duty and
heavy duty trucks have a GVWR of over
10,000 lbs.
To certify a motor vehicle with a
GVWR of more than 10,000 lbs requires
consideration of fewer FMVSS than for
a vehicle with a GVWR of 10,000 lbs or
less. Among the FMVSS that do not
apply to multistage vehicles, such as
work-type and recreation vehicles with
a GVWR greater than 10,000 lbs are the
following:
FMVSS
Title
114 ......
118 ......
Theft protection.
Power-operated window, partition,
and roof panel systems.
Tire pressure monitoring systems.
Occupant protection in interior impact.
Head restraints.
Impact protection for the driver
from the steering control system.
Steering control rearward displacement.
Windshield retention.
Side impact protection.
Roof crush resistance
Windshield zone intrusion.
Child restraint anchorage systems.
Fuel system integrity.
Fuel system integrity of compressed natural gas vehicles.
Electric-powered vehicles: electrolyte spillage and electrical shock
protection.
138 ......
201 ......
202 ......
203 ......
204 ......
212 ......
214 38 ...
216 39 ...
219 ......
225 40 ...
301 41 ...
303 ......
305 ......
Additionally, for some FMVSS, only
some requirements apply. For example,
pursuant to FMVSS 208 Occupant Crash
Protection, trucks with a GVWR of 8,500
lbs or less or an unloaded vehicle
weight of over 5,500 lbs are subject to
seat belt and labeling requirements but
37 70
FR at 7420–21.
crash test requirements apply to
MPVs, trucks and buses with a GVWR of 6,000 lbs
and less.
38 Dynamic
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are not required to be equipped with an
inflatable restraint system (air bag) at
each front outboard seating position.42
Also, crash tests are not required for
heavier vehicles. NTEA does not
address the limited applicability of the
FMVSS.
Second, many of the lighter
multistage vehicles, with a GVWR of
10,000 lbs or less, are often built on
chassis-cabs. A chassis-cab is an
incomplete vehicle, with a completed
occupant compartment, that requires
only the addition of cargo-carrying,
work-performing, or load-bearing
components to perform its intended
function.43 Multistage vehicles built on
chassis-cabs resemble pickup trucks,
except that behind the cab there is
another structure instead of a pickup
box.
NTEA recognizes that
chassis-cabs are the most ‘‘evolved’’ of the
incomplete vehicle types (followed, in
descending order, by cutaways, chassis cowls
and stripped chassis). Likewise, it is
undoubtedly true that the conformity
statements provided by incomplete vehicle
manufacturers give final-stage manufacturers
more pass-through opportunities 44 on
chassis-cabs than on other types of
incomplete vehicles.45
Nevertheless, NTEA does not temper its
sweeping assertions or make any
allowance for the multistage vehicles
that are built on chassis-cabs and thus
have more complete IVDs with (to use
NTEA’s words) more pass-through
opportunities. It is easier for final-stage
vehicle manufacturers to certify these
vehicles in view of the scope of the
IVDs.
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6. The Existing IVDs Are Workable
One of the principal pillars on which
the NTEA petition rests is the
contention that incomplete vehicle
manufacturers presently provide
subsequent stage manufacturers with no
meaningful compliance envelope, even
on chassis-cabs, for numerous dynamic
test standards. As previously noted,
NTEA surmised that incomplete vehicle
manufacturers have an incentive to
make the compliance envelope as
narrow as possible or nonexistent to
39 Quasi-static test applies to MPVs, trucks, and
buses other than school buses with a GVWR of
6,000 lbs and less.
40 Requirements do not apply to MPVs and trucks
with a GVWR greater than 8,500 lbs.
41 Dynamic crash test applies to school buses
regardless of GVWR; same for FMVSS 303.
42 See 49 CFR 571.208 S 4.2.6.2.
43 49 CFR 567.3 (2005).
44 NTEA’s footnote stated in pertinent part
‘‘Under existing regulations, there is no passthrough certification available for incomplete
vehicles other than chassis-cabs.’’
45 Petition at 5.
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avoid taking on liability and the need to
expend resources on testing to
determine the proper parameters of such
certification. NTEA appended a GM CK
Chassis-Cab IVD to its petition, and
cited the IVD in many instances as an
example of purported deficiencies in
IVDs generally. To assess the validity of
these contentions, the agency carefully
examined the certification statements in
the GM IVD that NTEA identified as
inadequate. Our findings are set forth
below, individually addressing each
standard that was the subject of this
inquiry.46
a. FMVSS 105 Hydraulic and Electric
Brake Systems and FMVSS 135 Light
Vehicle Brake Systems
NTEA contends that the GM IVD, as
it pertains to FMVSS 105 Hydraulic and
Electric Brake Systems and 135 Light
Vehicle Brake Systems, provides no
meaningful pass-through certification
opportunities because the compliance
envelopes are non-existent. FMVSS 105
and 135 specify performance
requirements for hydraulic and electric
brake systems. FMVSS 135 applies to
vehicles with a GVWR of 3,500 kg/
7,716 lbs and less; FMVSS 105 applies
to vehicles with a GVWR greater than
3,500kg/7,716 lbs.47 These standards
include stopping distance requirements,
as well as requirements for parking
brakes and warning indicators.
Incomplete vehicles have functioning
braking systems.48 The GM IVD
provides pass-through certification for
both FMVSS 105 and 135 if the finalstage manufacturer adheres to certain
requirements. Specifically, the GM IVD
states that: (1) Alterations by the finalstage manufacturer may not affect the
function, properties, location or vital
special clearances of the brake system
on the chassis installed by GM; (2) the
completed vehicle must not exceed the
GVWR and gross axle weight ratings
(GAWR) 49 front and rear specified by
46 Our discussion of the FMVSS in this document
is not intended to be comprehensive. The reader is
referred to the standard itself and associated
Federal Register documents for a full description of
each standard discussed.
47 Under NHTSA’s regulations at 49 CFR
567.4(g)(3), the manufacturer must specify on a
vehicle’s certification label the vehicle’s ‘‘Gross
Vehicle Weight Rating’’ or ‘‘GVWR.’’ The regulation
provides that the value specified ‘‘shall not be less
than the sum of the unloaded vehicle weight, rated
cargo load, and 150 pounds times the vehicle’s
designated seating capacity [except that] for school
buses the minimum occupant weight allowance
shall be 120 pounds.’’ The requirement for stating
the GVWR is intended to inform the operator of the
extent to which the vehicle can be safely loaded.
48 See 49 CFR 567.3 (definition of incomplete
vehicle) (2006).
49 GAWR means the value specified by the
vehicle manufacturer as the load-carrying capacity
of a single axle system.
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GM for the incomplete vehicle; and (3)
the center of gravity of the final vehicle
must fall within the bounds of the
center of gravity chart in the IVD.50
In addition to the IVD, GM’s Web site
https://www.gmupfitter.com, contains
publications including ‘‘Body Builder’s
Manuals’’ and ‘‘Best Practices
Manuals.’’ The Body Builder’s Manual
for each model (e.g., CK full-size
pickups) provides information and
instructions about the incomplete
vehicle that can be used by final-stage
manufacturers to design the second
body unit. As specified in the manual’s
introduction, GM’s Best Practices
Manuals are intended for use by RV,
truck, and commercial upfitters in
converting and completing incomplete
vehicles. In general, the information in
the Best Practices Manual describes how
to install the body onto the incomplete
vehicle, including clearances between
the chassis and the body that must be
assured.
The GM IVD is workable and finalstage manufacturers can construct a
vehicle that adheres to the instructions
in the IVD and therefore carries passthrough certification for FMVSS 105
and 135. To begin, GM’s requirement
that the final-stage manufacturer not
alter the incomplete vehicle in such a
way that it changes the function,
properties, location or vital spatial
clearances of the brake system
components 51 is workable. It is
common sense that GM would provide
pass-through certification with
limitations on the retention of the
integrity of the brake system and that
GM would not provide pass-through
certification if a final-stage
manufacturer made alterations to the
brake system. Beyond not changing the
brake system, a final-stage manufacturer
also must not add equipment that
impinges on vital spatial clearances of
the system. In this regard, GM has
provided guidance to upfitters. GM’s
Best Practices Manual states: ‘‘provide
at least 2 inches clearance between
body- or chassis-mounted components
and brake hoses.’’ GM’s Body Builder’s
Manual reinforces the clearance check
for brake hoses to include brake hose
travel with the vehicle’s suspension.
The Best Practices Manual includes
requirements for a 0.7 inch minimum
clearance between a brake line and
moving components, and 0.5 inch
minimum clearance between a brake
line and vibrating components. These
instructions by GM provide a final-stage
manufacturer with ample information to
50 GM
51 GM
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work within the limits of the passthrough certification.
Second, GM’s IVD contains a
restriction on the completed vehicle’s
GVWR and GAWRs. The principle that
brake systems are designed for limited
weight ranges is basic and widely
accepted. The GM IVD states that the
GVWR and front and rear GAWRs
identified on the incomplete vehicle
label cannot be exceeded. If the finalstage manufacturer assigns a higher
GVWR and changes or increases the
GAWRs, or if the completed vehicle,
when loaded according to the
manufacturer’s recommendations,
exceeds its GVWR or a GAWR, the
vehicle may not meet stopping distance
requirements. Viewed in light of the
IVD, the vehicle will be overloaded (in
the colloquial sense of that term) and
GM should not be held responsible.
The final-stage manufacturer can
determine whether the GVWR or
GAWRs assigned by the incomplete
vehicle manufacturer have been
exceeded either by weighing the vehicle
when fully manufactured or by using
engineering analysis and aggregating the
weights of the components it adds to the
vehicle, which often may be obtained
from equipment suppliers, coupled with
estimates of further loadings by the user.
A key concern for the final-stage
manufacturer in complying with this
portion of the IVD is to use an
appropriate incomplete vehicle (chassis)
for the multistage vehicle it is
producing, as is addressed more fully in
other sections of this preamble. The
final-stage manufacturer cannot fairly
use a chassis designed for lighter duty
than that intended for the ultimate
application and then assert that the
incomplete vehicle manufacturer is
responsible for the completed vehicle’s
shortcomings. So long as the final-stage
manufacturer uses an appropriate
chassis, it will be able to comply with
this aspect of the IVD.52
Finally, the center of gravity of the
vehicle must fall within the areas set
forth in the GM IVD. The IVD contains
a formula to calculate the approximate
center of gravity location in a vehicle.53
The IVD also contains a chart that lists
the different vehicle types and the
coordinates of allowable centers of
gravity for the completed vehicle. There
is no question that center of gravity is
a fundamental concept, and that the
52 NTEA’s own documents recognize this. An
NTEA handout from the 2006 Design Show states:
‘‘Before ordering a chassis, make sure it can be
upfitted as intended.’’ See Johnson, Robert, Design
and Specifications for Vocational Vehicles; a
Functional Approach, in NHTSA Docket No.
NHTSA–99–5673.
53 GM IVD at 9.
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final-stage manufacturer could complete
a vehicle in a way that has a
problematic center of gravity. There are
ample resources beyond the IVD itself to
aid final-stage manufacturers in making
the correct center of gravity
calculations. In fact, NTEA’s own Web
site includes products for calculating
the center of gravity, including off-theshelf computer programs to perform the
calculations.54 NTEA also conducts
workshops on performing the center of
gravity calculations and selecting the
right chassis.55 NTEA has not shown
that the centers of gravity for GM’s
vehicles are unreasonable.
In light of the foregoing, the GM IVD
is reasonable with regard to FMVSS 105
and 135. It would be manifestly
unreasonable to expect an incomplete
vehicle manufacturer to provide a
‘‘blank check’’ pass-through certification
on FMVSS 105 or 135 without
providing limitations on the final-stage
manufacturer to protect the integrity of
the brake system and to ensure that the
vehicles are not overloaded in the
colloquial sense and have an
appropriate center of gravity height.
NTEA did not provide any information
to support a contrary conclusion.
b. FMVSS 204 Impact Protection for
the Driver From the Steering Control
System
NTEA also complains about the passthrough certification in the GM IVD
pertaining to FMVSS 204 Impact
Protection for the Driver from the
Steering Control System. FMVSS 204
regulates the rearward displacement of
the steering control to reduce the
likelihood of chest, neck, or head injury
to the driver in the event of a front
impact. The standard has limited
application in the multistage vehicle
context because it does not apply to
vehicles with an unloaded vehicle
weight greater than 2495 kg (5,500 lbs)
or a GVWR of more than 4536 kg
(10,000 lbs) and most multistage
vehicles exceed one or both of these
weights. FMVSS 204 establishes a
maximum displacement of the steering
column and shaft in a 48 km/hr (30
mph) crash test into a fixed concrete
barrier.
The GM IVD provides pass-through
certification for FMVSS 204 for vehicles
with a GVWR of 10,000 lbs or less and
an unloaded vehicle weight of 5,500 lbs
or less, which corresponds to the
applicable weights in FMVSS 204,
provided that the maximum unloaded
54 See, e.g., https://www.ntea.com/tr/
techtalk_detail.asp?DOC_ID=101120; https://
www.ntea.com/im/prod_detail.asp?prod_id=1.
55 https://www.trailer-bodybuilders.com/mag/
trucks_back_basicshow_match/.
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vehicle weight is not exceeded and no
alterations are made to affect the
properties, location, or vital spatial
clearances of the steering control system
and the frontal systems such as the
frame, hood and powertrain, which
often bear the brunt of a frontal crash.
The IVD provides no pass-through
certification for incomplete vehicles
purchased with any bumper delete
option.
The weight restrictions in the IVD are
logical and consistent with the realities
of a crash. In a crash, the energy of the
moving vehicle(s) is dissipated and the
metal in the vehicle is displaced and
crumples. The energy that is dissipated
is a function of the mass of the vehicle
and its speed. The incomplete vehicle
manufacturer can design a vehicle that
will withstand a frontal crash of a
certain intensity such that the steering
wheel is not displaced beyond
allowances in FMVSS 204. If the
vehicle, as completed and loaded,
exceeds the maximum weight for which
the incomplete vehicle manufacturer
provided pass-through certification
(usually based on a crash test the
incomplete vehicle manufacturer
performed), it would not be reasonable
to expect the certification to apply
because in a crash the excess vehicle
weight could cause greater front-end
displacement than contemplated in the
design of the incomplete vehicle and the
steering control mechanisms would
therefore be displaced further into the
passenger compartment. The final-stage
manufacturer can readily work within
weight requirements by taking care to
purchase the appropriate incomplete
vehicle chassis for the use to which the
vehicle will be put.
Similarly, the restrictions in the GM
IVD on alterations that interfere with the
integrity of the frontal vehicle systems
and steering system are logical and
consistent with the realities of a crash.
In a crash, the energy of the vehicle is,
in lay terms, absorbed by various
vehicle systems, including the bumper,
front sheet metal, hood and fenders, and
drive train. Because the incomplete
vehicle manufacturer designs vehicle
parts to be displaced and crumple in
order to absorb the energy of the crash,
actions by the final-stage manufacturer
that modify the incomplete vehicle
manufacturers’ frontal design could
reduce vehicle’s crashworthiness such
that the steering wheel is displaced
beyond allowances in FMVSS 204. The
final-stage manufacturer could readily
satisfy the conditions of the IVD by not
modifying the front or engine
compartment of the chassis-cab.
Finally, the absence of pass-through
certification on incomplete vehicles
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purchased with the ‘‘bumper delete’’
option is logical. If a final-stage
manufacturer purchases a chassis
without a front bumper, it is reasonable
to expect that there will not be a passthrough certification for FMVSS 204
because the bumper is an integral
component of the front end. In all
likelihood, GM based the IVD’s passthrough certification on a vehicle with
a bumper. Moreover, to satisfy State
inspection requirements for bumpers, it
is likely that a bumper of some form
will be added, which further alters the
vehicle’s crash performance. GM cannot
be expected to provide any certification
of front impact crash test standards in
such a circumstance because it does not
know what, if any, bumper the finalstage manufacturer will install. If the
final-stage manufacturer seeks front
impact crash test standard compliance,
it can purchase an incomplete vehicle
with a front bumper, and obtain the
workable pass-through certification
described above.
c. FMVSS 201 Occupant Protection in
Interior Impact
NTEA contends that the GM IVD does
not provide a compliance envelope for
compliance with FMVSS 201 Occupant
Protection in Interior Impact. In general,
FMVSS 201 is concerned with head
impacts on interior surfaces of the
vehicle. FMVSS 201 includes standards
for lower areas, such as the instrument
panel, and for upper areas, such as the
headliner and upper trim. Testing is
done with headforms that impact
various interior areas when the vehicle
is stationary. Single stage vehicle
manufacturers routinely comply with
FMVSS 201 by installing padding and
energy absorbing trim on instrument
panels and other areas of the vehicle.
The standard has limited application in
the multistage vehicle context because it
does not apply, among others, to
vehicles with a GVWR of more than
4536 kg (10,000 lbs).
The GM IVD provides vehicles with a
GVWR of 10,000 lbs or less with passthrough certification for FMVSS 201,
which corresponds to the FMVSS,
provided that no alterations are made
that affect the function, properties,
location or vital spatial clearances of
various interior components including
the air bag system, armrests, headliner,
instrument panel, interior compartment
doors, seats, seat backs and head
restraints, sun visors and upper interior
trim. The IVD provides no pass-through
certification for incomplete vehicles
purchased with any seat delete option.
The restrictions in the IVD are logical
and consistent with Standard 201. In
essence, if the final-stage manufacturer
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does not modify the interior of the
chassis-cab, it obtains pass-through
certification. If it modifies the vehicle,
such as by removing padding or by
adding its own protruding equipment
with sharp edges, it does not obtain the
benefit of pass-through certification.
This is reasonable. Modifications to the
interior of the vehicle may affect the
intensity of the impact as measured by
the regulatory headform.
Second, with regard to the seat delete
option, under FMVSS 201, tests are
performed from various reference
points. One is the seating reference
point.56 In all likelihood, GM based the
IVD’s pass-through certification on a
vehicle with a standard GM seat and
reference points associated with its seat.
If a seat other than one supplied by GM
with the vehicle were used (seat delete
option) those reference points would no
longer apply, and it would at the very
least be questionable whether the
certification would be valid. It would
not be reasonable to expect GM to
provide pass-through certification for
vehicles with different seats and
associated reference points from which
to gauge regulatory compliance.
Final-stage manufacturers can readily
work within the GM IVD by purchasing
a vehicle with the GM seat and by not
modifying the interior of the vehicle.57
NTEA did not provide data showing
otherwise.
d. FMVSS 212 Windshield Mounting
NTEA levels similar criticisms at the
GM IVD’s treatment of FMVSS 212
56 See
49 CFR 571.201 S8.12.
also is readily possible to add some controls.
The final-stage manufacturer can use equipment
switches from GM that come with GM packages,
install controls in an area essentially not regulated
by FMVSS 201, or use umbilical cable controls so
that mounting controls inside the vehicle is avoided
altogether. For example, the GM Body Builder’s
Manual, Special Applications section for snow
plow prep, explains how to install a roof-mounted
emergency light and switch. On pages 3, 5, and 7
of the manual, option code TRW Provision for RoofMounted Emergency Light is identified and on
pages 15–17 the installation is explained. A finalstage manufacturer would be able to install a roofmounted light using factory-installed components
(with the purchase of the optional equipment
package from GM), without the need to conduct
headform tests for FMVSS 201 compliance. The GM
Best Practices and the Special Applications
manuals describe how final-stage manufacturers
can add driver convenience optional equipment,
such as switches and controls for equipment
mounted on the vehicle, including snow plows.
Further, installation of other controls can be
accomplished by mounting the controls beneath the
instrument panel, so that they fall outside of the
target areas in the regulation. The agency also
reviewed control systems available from a snow
plow supplier, Myer. That company offers plow
controls attached to an umbilical cord so that the
driver may operate the plow using a hand-held
controller. This type of arrangement eliminates the
need to install the controls on or near the
instrument panel.
57 It
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Windshield Mounting. The standard
provides for windshield retention in the
event of a crash, thus enabling
occupants to take advantage of the
penetration-resistance and injuryavoidance properties of the windshield
materials and preventing ejection of
occupants from the vehicle. The
standard requires the retention of a
minimum portion of the windshield
periphery in a front-impact crash test
using dummies with the vehicle
restraint systems engaged. The portion
of the windshield periphery that must
be retained varies depending on
whether the vehicle is equipped with
passive restraints. The standard has
limited application in the multistage
vehicle context because it does not
apply, among others, to vehicles with a
GVWR of more than 4536 kg (10,000
lbs).
The GM IVD states that all vehicles
with a GVWR of 10,000 lbs or less will
conform to FMVSS 212 if (1) no
alterations are made that affect the
function, properties, location or vital
spatial clearances of the components,
assemblies or systems of various vehicle
parts, including the air bag system,
seats, seat belts (including anchorages),
frame, hood, powertrain, front impact
bar assembly, steering control system,
sun visor assemblies, and the
windshield system; (2) the completed
vehicle does not exceed a specified
weight, center of gravity height, and
vehicle height (See Table A, p.28); (3)
the clearance between the rear-most part
of the cab and the added body does not
exceed the minimum distance specified
(3 inches); (4) the vertical clearance
between the cab roof and any added
body parts or accessories extending over
the roof is not less than 8 inches; and
(5) during a frontal barrier impact test,
no component installed moves forward
from its permanently mounted position.
The GM IVD does not provide passthrough certification if the final-stage
manufacturer modifies various parts of
the vehicle, including the front of the
vehicle, that may be impacted and
absorb some of the crash energy, as well
as the seat belts and the air bags. As
NHTSA has noted in a crashworthiness
context, a vehicle is a system comprised
of various parts. In a crash, the items of
equipment identified in the IVD
individually and collectively may
prevent the occupants, as represented
by crash dummies, from making contact
with the windshield or may affect the
intensity of their impact. The
windshield and associated attachment
mechanisms would affect the retention
of the windshield periphery. It is
understandable that the IVD’s passthrough certification for a standard
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involving windshields would not apply
if the final-stage manufacturer makes
alterations that could increase the
likelihood that occupants would contact
the windshield, increase the force with
which they would impact the
windshield, or affect the windshield
itself. NTEA provided no data or other
specific information on why final-stage
manufacturers are not able to meet these
provisions of the IVD in order to obtain
pass-through certification when
upfitting a chassis-cab.
GM’s IVD also contains weight, center
of gravity height, and vehicle height
limitations relating to the body or
equipment installed. These parameters
affect the vehicle’s performance in a
crash. This in turn affects windshield
retention. The IVD also includes
clearance requirements (3 inches)
between the rear part of the cab and the
body added by the final-stage
manufacturer, and minimum vertical
clearances between the cab roof and any
portion of the installed body that
extends over the cab roof. These take
into account flexing and movement of
the body in a crash. These clearance
requirements preserve the integrity of
the cab, which in turn supports the
windshield. Final-stage manufacturers
can refer to GM’s Best Practices Manual
for additional information regarding
mounting a service body to a chassiscab. The manual includes a section
entitled ‘‘NTEA Recommended BodyMounting Practices.’’
In addition, the IVD provides that no
component installed by the final-stage
manufacturer shall move forward from
its permanently mounted position in a
30 mph crash. The rational relationship
between this requirement and passthrough certification for FMVSS 212 is
plain—the body added by the final-stage
manufacturer must be well secured to
the chassis. Movement poses a direct
threat to the integrity of the cab and, in
turn, the windshield, and could lead to
separation of more than the allowed
portion of the windshield in a crash.
There is considerable available
information on securing bodies from
both GM and NTEA. NTEA’s assertion
that GM’s requirement can only be
verified by the performance of a
completed vehicle in a dynamic test is
incorrect. Engineering judgments may
be used. For example, if the final-stage
manufacturer mounted a body on the
chassis (within weight, center of gravity,
and height limitations) and followed the
detailed instructions provided in the
GM Best Practices Manual for mounting
bodies, the final-stage manufacturer
could reasonably judge that the body
would not move forward.
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The GM IVD is workable insofar as it
concerns FMVSS 212. NTEA members
can take full advantage of its statement
if they do not modify the front of the
vehicle or the cab, they meet weight,
center of gravity height, body height and
clearance requirements, and they
properly secure the body to the chassis.
If based on the final-stage
manufacturer’s modifications and
additions to the chassis, the completed
vehicle does not conform to the IVD,
there would be an increased likelihood
that FMVSS 212 would not be met. That
risk properly rests on the final-stage
manufacturer.
e. FMVSS 219 Windshield Zone
Intrusion
FMVSS 219 Windshield Zone
Intrusion sets forth limits for the
displacement of motor vehicle
components into the windshield area
during a crash. In general, the standard
requires that in a forward crash up to
and including 48 km/hr (30 mph), no
part of the vehicle outside the occupant
compartment, with the exception of
windshield molding or other materials
already in contact with the windshield,
may penetrate the delineated protective
zone by more than 6 mm or penetrate
the inner surface of the windshield
within that zone at all. The standard has
limited application within the
multistage vehicle arena because it does
not apply to vehicles with a GVWR of
more than 4536 kg (10,000 lbs). It also
does not apply to certain types of
vehicles such as walk-in vans.
The GM IVD states that the vehicle
will have pass-through certification for
FMVSS 219 provided that (1) no
alterations are made to the properties,
location or vital spatial clearances of
various components, including
antennae, body roof, sheet metal and
structural components, hood mounts
and assemblies, motor compartment
structure, and windshield wipers; (2)
the vehicle does not exceed a specified
unloaded weight; and (3) during a 30
mph test, no component installed by the
final-stage manufacturer prevents the
hood from folding in its designed
folding pattern or penetrates the
windshield or protected zone.
The limitation in the IVD on
alterations of certain components is
logical and based on the reality that in
a frontal crash, sheet metal is pushed
backward. The IVD basically prohibits
final-stage manufacturers from altering
the components of the incomplete
vehicle that could penetrate or
contribute to the penetration of the
windshield in a frontal crash, including
the hood and windshield wipers. The
incomplete vehicle manufacturer
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engineers these components to comply
with FMVSS 219. It would be
unreasonable to expect an incomplete
vehicle manufacturer to provide passthrough certification to this standard
that allows the final-stage manufacturer
to override the incomplete vehicle
manufacturer’s engineering. The finalstage manufacturer could easily work
within these limitations by not altering
the completed portion of the vehicle.
As discussed elsewhere in this
document, the mass of a completed
vehicle affects its performance in a
crash. It is not unreasonable for GM to
include a weight limitation in the IVD.
A final-stage manufacturer can take
advantage of pass-through certification
with respect to this provision of the IVD
by installing equipment such that the
weight of the vehicle does not exceed
GM’s limitations.
The final portion of the limitations in
the IVD specifies that components
added by the final-stage manufacturer
cannot make the hood crumple
differently in a crash test or penetrate
the protected zone in a crash test. NTEA
contends that this necessitates the finalstage manufacturers’ conducting a crash
test. This is not true. Final-stage
manufacturers can make reasonable
judgments without performing a crash
test. For example, in many instances
such as in assembly of a work truck,
final-stage manufacturers do not install
anything in front of a clearance zone
behind the rear wall of the cab.58 They
could make objective good-faith
judgments that if they do not install
anything there, the hood will fold
properly and will not penetrate the
windshield in a frontal crash test. Also,
if they wish to install equipment, they
could install an equipment package
designed for the vehicle, such as a GM
snow plow package, in front of the front
bumper.
NTEA expresses concerns about
provisions in the IVD on the folding
pattern of the hood. To comply with
FMVSS 219, the hoods on vehicles fold
so that in a crash they do not slice
through the windshield. NTEA observes
that final-stage manufacturers do not
have any information regarding the
hood folding pattern for GM C/K
platform trucks. Ordinarily, they do not
need such information because they can
use their judgment when building
trucks with nothing added forward of
the rear wall of the cab. In any event,
GM’s 2006 Light Duty Manual for C/K
Full Size Trucks, Pickups and ChassisCabs, found on the GM Upfitter Web
58 See GM Best Practices Manual at 21–31 of the
GM Best Practices manual for body mounting
guidance.
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site, contains a drawing of the hood
inner panel that shows the folding
points of the hood.59 These are the
points provided in the hood inner panel
that result in the hood folding pattern.
As is discussed elsewhere, if a finalstage manufacturer has additional
questions after consulting the manual,
GM provides a telephone number for
contacting its engineering staff. These
numbers are found throughout all of the
final-stage manufacturer body builder
manuals available from the GM
Upfitters website, and throughout the
CK IVD.
The agency also tests vehicles and
makes information from those tests
available. NHTSA’s Safer Car Web site
contains photograph of a 4-door
Chevrolet Silverado pickup truck (that
is in the GM CK vehicle line to which
the IVD under discussion belongs) 60
during a New Car Assessment Program
(NCAP) frontal barrier test. This
photograph shows that the hood folds
upwards from the engine compartment
with the fold line at the transverse
midpoint of the hood. The photograph
also shows that the hood remains
attached to the hinges and cowl
structure, which are areas that are not to
be modified per the IVD for passthrough certification.
The statements in GM’s IVD
pertaining to FMVSS 219 are workable.
It is not reasonable to expect GM to
provide pass-through certification for
equipment added by the final-stage
manufacturer that could go through the
windshield or impair the folding pattern
of the hood.
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f. FMVSS 214 Side Impact Protection
NTEA also contends there is no
meaningful pass-through opportunity
for FMVSS 214 Side Impact Protection.
FMVSS 214 sets forth performance
requirements for the protection of
vehicle occupants in a side impact
crash. In general, FMVSS 214 contains
two sets of requirements. In one,
vehicles must satisfy crush resistance
requirements that apply in the area of
the door(s) in a static test. These
requirements are applicable to trucks,
multipurpose passenger vehicles and
buses with a GVWR of 10,000 lbs or less
except for walk-in vans. In the other,
vehicles must meet dynamic
performance requirements when
impacted by a moving deformable
barrier. Performance is measured on test
dummies seated in the vehicle. The
dynamic performance requirements
59 This is located about midway along the
longitudinal centerline of the hood. See GM Light
Duty Manual at 86.
60 See https://www.safercar.gov/NCAP/Cars/
3451.html
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have limited application in the
multistage vehicle context. Specifically,
they do not apply to multipurpose
passenger vehicles, trucks and buses
with a GVWR of more than 6,000 lbs or
to walk-in vans, motor homes, tow
trucks, dump trucks, ambulances, fire
trucks, vehicles equipped with
wheelchair lifts, and other specified
vehicles.
The GM IVD provides pass-through
certification to vehicles with a GVWR of
4536 kg (10,000 lbs) or less for
requirements based on the static test
and 2722 kg (6,000 lbs) or less for
dynamic requirements. The IVD states
the vehicle will comply with the
requirements of FMVSS 214 as long as
no alterations are made that affect the
properties, environment, or vital spatial
clearances of various components and
systems in the vehicle, including the air
bag system, the door assemblies, hinges,
and latches, the door pillars, and the
seat and seat belt anchorages and
assemblies.
The GM IVD is workable insofar as it
concerns FMVSS 214. GM has designed
vehicles, including the doors and
associated structural members, such as
pillars, to withstand various forces
applied to the side of the vehicle.
Ordinarily, GM would have tested the
side of a single stage pickup truck.
Vehicles completed from a chassis-cab
incomplete vehicle have door support
structures and doors that are identical to
a single stage pickup truck. Unless the
final-stage manufacturer makes
alterations to the door-related structures
and parts enumerated in the IVD, passthrough certification should be
available.
It would be unreasonable to expect
GM or any other incomplete vehicle
manufacturer to provide pass-through
certification with FMVSS 214, which is
directly contingent on the engineering
and performance of the systems set forth
in the IVD, without a limitation on
alteration of those systems. Moreover, if
a final-stage manufacturer replaces the
seats in the incomplete vehicle, the new
seats may be in a different location or
result in different acceleration
measurements on the test dummy. A
final-stage manufacturer can readily
mount a body onto an incomplete GM
vehicle without making modifications
that would place it outside the passthrough certification provisions of GM’s
IVD.
vehicle crashworthiness requirements in
terms of forces and accelerations
measured on dummies in test crashes
and by specifying equipment
requirements for active and passive
restraints, such as seat belts and air
bags. There are more substantial
requirements related to the front seating
positions than the rear seating positions
of covered vehicles. The standard has
limited application in the multistage
vehicle context because various
requirements such as those involving air
bags do not apply to heavier vehicles.61
The GM IVD provides pass-through
certification for FMVSS 208 for vehicles
with a GVWR of 3,588 kg (8,500 lbs) or
less provided that the maximum
unloaded vehicle weight specified by
GM is not exceeded and no alterations
are made that affect the properties,
location, or vital spatial clearances of
various components, including the
number, location and configuration of
designated seating positions and seat
belt assemblies, the instrument panel,
steering wheel, air bag modules and
coverings, the Sensor Diagnostic
Module (which is involved in triggering
air bag deployment) and associated
wiring, air bag labels, the vehicle frame
and structural members, sheet metal,
and the engine compartment, that
would result in a difference in the
modified vehicle’s deceleration if it
were subject to barrier impact tests
under FMVSS 208.
FMVSS 208 is a complicated
crashworthiness standard, and a
summary of the standard is beyond the
scope of this notice. As NHTSA has
pointed out in the FMVSS 208
rulemaking context, a vehicle is a
system. That system provides protection
with respect to two crashes, the crash of
the vehicle into another vehicle or
object, and the ensuing crash of the
occupants or their surrogate test
dummies into one or more parts of the
vehicle. In the course of the crash,
various parts of the vehicle and its
restraint systems (seat belts and air bags)
mitigate forces and accelerations on the
occupants. In crash tests, dummies are
placed in seated positions, the vehicle
impacts a barrier and decelerates from a
test speed (e.g., 30 mph) to largely a stop
in considerably less than a second, and
the test dummies move forward
following the impact of the vehicle with
the barrier. The dummies are used to
measure the impacts. The person
g. FMVSS 208 Occupant Crash
Protection
NTEA also complains about the passthrough certification in the GM IVD
pertaining to FMVSS 208, Occupant
Crash Protection. FMVSS 208 specifies
61 For FMVSS 208, the requirements related to
dummy performance in a frontal impact do not
apply to vehicles with a GVWR greater than 8,500
lbs or an unloaded vehicle weight greater than
5,500 lbs. In an informal review, NGTSA staff noted
that the majority of the multistage vehicles observed
at dealerships had a GVWR of 8,600 lbs and greater.
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conducting the tests compares the test
results to requirements in the NHTSA
standard.
The restrictions in GM’s Type 1 IVD
are logical and consistent with a
systematic approach to occupant crash
protection employed by manufacturers.
GM’s first restriction is on unloaded
vehicle weight and GVWR. As discussed
in the context of other standards,
vehicle weight is an essential
component of crashworthiness standard
certification. If the vehicle, as
completed and loaded, exceeds the
maximum weight for which the
incomplete vehicle manufacturer
provided pass-through certification
(usually based on a crash test the
incomplete vehicle manufacturer
performed), it would not be reasonable
to expect the certification to apply
because the excess vehicle weight could
cause different and excessive forces and
accelerations on crash dummies. The
final-stage manufacturer can readily
work within weight requirements by
taking care to purchase the appropriate
incomplete vehicle chassis for the use to
which the vehicle will be put.
The restrictions in the GM IVD on
alterations that interfere with the seating
positions, seat belts, instrument panel
and air bags, SDM, and vehicle frame
and body in a way that would result in
a difference from the modified vehicle’s
deceleration if it were subjected to a
FMVSS 208 barrier test are not
unreasonable. To begin, in all
likelihood, GM provided pass-through
certification based on tests performed
on a pickup truck with stock GM seats
and dummies in seating positions
specified by FMVSS 208. If the seating
positions were different, the test results
as recorded on dummies likely would
be different. GM could not be held to
anticipate performance, as measured on
dummies, in these circumstances.
Next, some tests are conducted with
dummies restrained by GM seat belts.
GM would not provide pass-through
certification for other, unknown belts.
Other requirements relate to the air bags
and their control unit. GM could not be
expected to provide pass-through
certification if the final-stage
manufacturer modified these items.
Finally, the IVD provides that various
structural and sheet metal components
cannot be modified if the modifications
would result in a difference in the
modified vehicle’s deceleration in a
barrier test under FMVSS 208. A basic
concept in designing vehicles is to
design vehicle structures that minimize
the amount of injury-causing crash
energy that reaches the occupants. To
accomplish this, in part, manufacturers
design into the vehicle structural zones
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that collapse and absorb crash energy. A
crashworthy vehicle is designed to
deform according to a deceleration-time
response, or crash pulse. These vary
among vehicles. The frontal structure
largely controls the deceleration pulse.
Ultimately, the deceleration response of
the vehicle affects the response
experienced by the test dummies, as
gauged by regulatory injury criteria such
as the thoracic acceleration of a test
dummy. Modifications by a final-stage
manufacturer to the frame, sheet metal
and other components identified in
GM’s IVD may change the vehicle’s
deceleration and its performance in a
crash test, including measurements on
test dummies. GM could not reasonably
be expected to assume certification
responsibility in these circumstances.
But the final-stage manufacturer could
readily satisfy the conditions of the IVD
by not modifying the identified
components of the incomplete vehicle
when it adds equipment to the chassis
of the vehicle.
GM’s IVD also addresses rear seating
positions. It states, in essence, that for
pass-through certification, there shall be
no changes to the designated seating
positions or seat belt assemblies.
FMVSS 208 requires seat belts at
designated seating positions and the
belts must meet specified standards. A
change in the vehicle or its seat belts
could render the vehicle noncompliant.
Most multistage vehicles do not have
rear seats, but those that do, such as
those having rear seats for crews, can
readily meet IVD requirements by
retaining original equipment such as
rear seats and seat belts.
The GM IVD provides pass-through
certification for FMVSS 208 for vehicles
with a GVWR of greater than 8,500 lbs
or an unloaded vehicle weight of greater
than 5,500 lbs. FMVSS 208 has fewer
requirements for these heavier vehicles
than for lighter vehicles. GM fairly
provides pass-through certification for
vehicles with complete seats and seat
belt anchorages, assemblies and warning
systems that the final-stage
manufacturer does not modify. A
modification by the final-stage
manufacturer could result in a
noncompliance. The final-stage
manufacturer can readily meet these
requirements for pass-through
certification.
h. FMVSS 216 Roof Crush Resistance
NTEA also contends that the GM IVD
provides no meaningful pass-through
certification for FMVSS 216 Roof Crush
Resistance. FMVSS 216 establishes
strength requirements for the passenger
compartment roof. Vehicles subject to
the standard must pass a static test in
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which a test device applies a force,
based on the vehicle’s unloaded vehicle
weight, to either side of the forward
edge of a vehicle’s roof. The lower
surface of the test device must not move
more than a specified distance. The
standard has limited applicability in the
multistage context; it applies to
passenger cars, multipurpose passenger
vehicles, trucks, and buses with a
GVWR of 2,722 kg (6,000 lbs) or less, a
weight that is exceeded by many
multistage vehicles. Additionally, the
standard does not apply to school buses,
which are subject to different standards.
The GM IVD provides pass-through
certification for incomplete vehicles
with a GVWR of 2,722 kg (6,000 lbs) or
less. The certification is conditioned on
the final-stage manufacturer’s making
no alterations which affect the function,
properties, or vital spatial clearances of
various components and systems,
including antennae, body roof structure,
body sheet metal and structural
components, windshield wipers,
structural components and door
assemblies.
The alteration limitations on passthrough certification in the IVD are
reasonable and logical in light of the
function that the various components
serve and the effect that their alteration
would have on the roof crush capacity
of the vehicle. Roof strength is
dependent on structural members such
as the vehicle’s A pillars and B pillars
and the roof itself. GM could not be
expected to provide pass-through
certification if the vehicle components
that are related to roof crush resistance
are modified. A final-stage manufacturer
could readily complete a vehicle
without breaching the limitations
established in the IVD. As such, a finalstage manufacturer could complete a
vehicle without having to conduct any
tests of the roof.
i. FMVSS 301 Fuel System Integrity
NTEA also contends that the GM IVD
provides no meaningful pass-through
opportunity with regard to FMVSS 301
Fuel System Integrity. FMVSS 301
specifies requirements for the integrity
of motor vehicle fuel systems. Its
purpose is to reduce injuries from fires
resulting from fuel spillage during and
after motor vehicle crashes and injuries
from ingestion of fuels during
siphoning. The standard includes
barrier testing. Tests under FMVSS 208
cover frontal barrier requirements under
FMVSS 301. In addition, there are tests
in which moving barriers impact the
vehicle from the side and from the rear.
These tests are followed by a static rollover test to determine whether any fuel
leaks from the vehicle. The standard
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contains various fuel spillage rates for
different periods of time after the crash
test. It also contains an anti-siphoning
requirement. The standard has limited
application in the multistage vehicle
context because it applies only to
vehicles with a GVWR of 4,536 kg
(10,000 lbs) or less and to school buses.
The GM IVD provides that the
incomplete vehicle, when completed,
will comply with FMVSS 301 if (1) no
alterations are made that affect the
properties, environment or vital spatial
clearance of certain components or
systems, including the fuel system, the
fuel tank assembly, the fuel tank filler
neck/pipe assembly, and the fuel tank
shields; (2) no alterations are made to
the fuel system and attaching or
protective structure, the body structure,
the chassis structure, the tires and
wheels; (3) the unloaded weight of the
vehicle does not exceed the specified
limits; (4) the final-stage manufacturer
completes the fuel filler neck where
applicable in accordance with provided
instructions; and (5) during all barrier
impact tests (a) no component installed
by the final-stage manufacturer
impinges or causes distortion to the fuel
system in such a way that it punctures
or separates the fuel system; (b) no
vehicle modification results in any
portion of the vehicle impinging upon
or causing distortion to the fuel system
in such a way that the system is
punctured or separates; and (c) any
body installed is mounted securely to
absorb loads and prevent movement
relative to the frame which would cause
any fuel system component to be
punctured, separated or damaged when
tested to FMVSS 301.
The GM IVD as it relates to FMVSS
301 is workable. The alteration
limitations on pass-through certification
in the IVD are reasonable and logical in
light of the fact that the systems and
components are part of the fuel system.
Because the standard regulates the
integrity of the fuel system, it is logical
that GM would provide pass-through
certification for FMVSS 301 only so
long as the fuel system is not altered.
The GM IVD further limits pass-through
certification if alterations are made to
the attaching or protective structure, the
body or chassis structure of the
incomplete vehicle, or to the tires and
wheels on the incomplete vehicle.
These provisions are logical as well.
Many fuel system parts are located
inside structural components of the
vehicle. If the structure is altered, in a
crash, the resulting structure might no
longer adequately protect the fuel
system or the alterations themselves
could impact the fuel system
components. The tires and wheels are
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important to clearances that preserve
the integrity of the fuel system.
GM’s weight limitation, as discussed
in the context of other standards, has a
bearing on how the vehicle will
withstand the effects of a crash. A finalstage manufacturer can ensure
satisfaction of this portion of the IVD by
assuring that the chassis to which it
adds equipment is appropriate.
The requirements regarding the
installation of the fuel filler neck are
likewise completely workable. Fuel
filler necks need to be installed by finalstage manufacturers because they are
not located in the cab. For illustration,
in pickup trucks, they are located on the
side of the vehicle, outside of the box.
GM provides instructions with the fuel
filler neck on how to install it, and
provides pass-through certification only
if the neck is installed in accordance
with those instructions. Because the fuel
filler neck is an essential component
with respect to compliance with
portions of FMVSS 301, it would be
unreasonable to expect GM to provide
pass-through certification for FMVSS
301 when a fuel filler neck is installed
in a manner inconsistent with GM’s
instructions.
The section of the IVD pertaining to
the performance of components added
by final-stage manufacturers in barrier
impact tests is likewise reasonable. The
IVD basically provides no pass-through
certification for FMVSS 301 if
components added by, modifications
made by, or a body installed by the
final-stage manufacturer will puncture
or separate the fuel system in a barrier
impact test. It would be unreasonable to
expect GM to provide pass-through
certification in these circumstances,
given the uncertainties about what the
final-stage manufacturer may add to the
chassis. Moreover, these provisions of
the IVD do not require final-stage
manufacturers to conduct a barrier
impact test. Instead, those
manufacturers may exercise their own
judgment.
As professionals in their field and
sometimes as specialists (such as school
bus manufacturers), final-stage
manufacturers should be familiar with
various types of vehicle bodies that can
be fitted to incomplete vehicles. The
GM Chassis Upfitter guide provides
clear guidance for final-stage
manufacturers working around fuel
system components and fuel lines.
Among other things, the guide instructs
final-stage manufacturers to provide a
minimum clearance around the exhaust
system or to install a protective metal
shield around added components. The
Upfitter guide also instructs final-stage
manufacturers to avoid routing fuel
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lines around sharp objects and edges
and to use metal clips with plastic
lining to avoid damaging the fuel lines.
The guide advises those manufacturers
to leave a minimum clearance between
the fuel tank and the body or supports
and to direct bolts, screws and other
potentially damaging objects away from
the fuel tank.62 In addition, final-stage
manufacturers can obtain further
information from suppliers. Some
equipment manufacturers market
equipment as complying with FMVSS
301. For example, Knapheide specifies
the use of body installation brackets,
called ‘‘Quick Mount brackets,’’ that are
designed to comply with FMVSS 301.63
7. Additional Resources Available to
Final-Stage Manufacturers
As a group, final-stage manufacturers
do not operate in an informational
vacuum. There are many resources
available to them. In addition to the
IVDs, these resources include upfitter
guides from incomplete vehicle
manufacturers, incomplete vehicle
manufacturer help lines, the final-stage
manufacturers’ own experience and
judgment, and commercially available
software.
The instructions and limitations in
the IVDs themselves provide
information to final-stage
manufacturers. For example, in order to
provide instructions to final-stage
manufacturers, incomplete vehicle
manufacturers sometimes limit the
types of vehicles into which the
incomplete vehicle may be completed.
Some incomplete vehicles may be
completed as buses but not as school
buses. School buses are required to meet
some FMVSS that apply only to them
(e.g., FMVSS 131, 220, 221); other
FMVSS have additional school bus
requirements.
Additionally, a number of incomplete
vehicle manufacturers provide guides
known as upfitter guides or body
builder guides, which include
information that facilitates the
completion of the vehicle. Some
incomplete vehicle manufacturers, such
as General Motors, also have hotlines
staffed with engineers who can answer
final-stage manufacturers’ questions.
These resources are discussed elsewhere
in this notice.
Final-stage manufacturers can also
use their judgment, including
engineering judgment, to certify
vehicles. Testing, as provided in the
FMVSS, is not required as a matter of
62 See GM Best Practices Guide, available at
https://www.gmupfitter.com/publicat/
Best_Practices.pdf
63 See https://www.knapheide.com/pdfpages/
pricepages/servicebody/UBPP8.pdf
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law to certify a vehicle.64 Instead, sound
engineering judgment may be used.65
Many final-stage manufacturers bring
considerable judgment to bear. They
have been building and certifying
vehicles for years. Final-stage
manufacturers can and do use their base
of experience in certifying vehicles as
complying with the FMVSS.
Some final-stage vehicle
manufacturers have a wealth of
experience in various product lines.
This includes buses, school buses and
ambulances. They make a variety of
models that have evolved over the years.
The yellow school buses that one sees
on the road are not novel, one-of-a-kind
items.
Other final-stage vehicles often are
built on chassis-cabs or cutaways 66
using equipment sold by specialized
providers. The majority of work-type
trucks with a GVWR of 10,000 lbs or
less at new vehicle dealers are chassiscabs with service bodies mounted to the
chassis behind the cab, chassis-cabs
with stake or dump bodies mounted to
the frame behind the cab, and van
cutaways with both service and cargo
storage bodies mounted to the frame
behind the van-body portion of the
cutaway. The truck bodies have been
manufactured by companies such as
America’s Body Company, Crysteel,
Forest River, Knapheide, Monroe,
Morgan, Stahl, Supreme and Unicell
(collectively referred to as truck body
manufacturers). In some cases, the truck
body manufacturer completes the
vehicle as a final-stage manufacturer. In
other cases, the truck bodies are sold to
a distributor who installs the body on
the incomplete vehicle as a final-stage
manufacturer. The availability of
prefabricated vehicle body parts to
complete chassis-cab and cutaway
vehicles facilitates certification. NTEA
is aware of these equipment companies
and their products because NTEA
annually runs the largest work truck
64 This has been recognized in interpretations by
NHTSA’s Chief Counsel.
65 Manufacturers of passenger cars and
multipurpose passenger vehicles, among others,
routinely conduct one or more tests to assure that
a representative vehicle is compliant based on the
test procedure in the FMVSS. For carryover
vehicles, they may not conduct tests.
66 A cutaway is similar to a chassis cab in that
it contains the cab and ordinarily the seat supplied
by the incomplete vehicle manufacturer. For
illustration purposes, it may be viewed as a van
without any body structure rearward of the
vehicle’s B pillar (located slightly rearward of its
front seating positions) There is no rear wall. Thus,
the occupant compartment is essentially complete,
surrounding the front seating positions but open to
the rear.
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show and many of these companies
have booths at the NTEA show.67
Many incomplete vehicles are
completed as work-type vehicles by the
addition of cargo-carrying, workperforming, or load-bearing
components. For example, a typical
beverage delivery truck is a vehicle
completed with a cargo-carrying
component, and a dump truck is an
example of a vehicle completed with a
load-bearing component. These types of
vehicles are generally produced by
making the same kinds of additions to
the incomplete vehicles, thus reducing
the variation in the completion work the
final-stage manufacturer must perform.
The relatively routine nature of these
types of variations creates a body of
knowledge from which final-stage
manufacturers can work. Manufacturer
changes to work-truck vehicles are
either infrequent or they represent
product improvements.
In addition, some of the equipment
installed by final-stage manufacturers
has been certified as complying with
relevant FMVSS. Many final-stage
manufacturers rely on that certification.
The following components and systems
are typically found on work-type
vehicles manufactured in two or more
stages (the associated FMVSS is stated
in parenthesis): Brake hoses (FMVSS
106), lamps, reflective devices and
associated equipment (108), brake fluid
(116), tires for vehicles other than
passenger cars (119), glazing materials
(205), door locks and door retention
components (206), seat belt assemblies
(209), and rear impact guards (223).
Recreational vehicles have all of the
above except rear impact guards. They
also may have platform lifts systems
(403) for people who are disabled or
who are in wheelchairs. Some of the
above-noted FMVSS have additional
requirements that must be satisfied by a
vehicle manufacturer, including ranges
of locations for lamps and reflective
devices (108), the track and slide or
other supporting means for a sliding
door under transverse loading (206), and
the installation of rear impact guards
(223 and 224) and platform lift systems
(403 and 404).
The work of final-stage manufacturers
is facilitated by the fact that incomplete
vehicle manufacturers do not change the
chasses that they offer every year or
even every several years. When the
vehicle or chassis is not significantly
changed from the previous model year,
it is referred to as a carryover vehicle.
67 NTEA
also holds educational sessions at the
Work Truck Show. For example, at the March, 2006
Work Truck Show there was a session on Designs
and Specifications for Vocational Vehicles—A
Functional Approach.
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In many cases, the vehicle components
and systems that affect compliance with
FMVSS requirements are unchanged.
Unless other components or systems
will influence how the vehicle performs
relative to the FMVSS, the work needed
to support the final-stage manufacturers’
certification to FMVSS requirements
will be limited.
Therefore, NTEA’s underlying
premise that the IVDs currently
supplied by incomplete vehicle
manufacturers, such as the IVD attached
to NTEA’s petition, cannot be used to
construct compliant vehicles, is invalid.
D. NHTSA’s Market Forces Argument Is
Justified and Consistent With the
Multistage Vehicle Market
In the final rule, NHTSA rejected
NTEA’s suggestion that the rule
specifically require IVDs to be
reasonable or be prepared in good
faith.68 Part of the agency’s justification
for this decision was that ‘‘[t]here is no
market for incomplete vehicles that
cannot be manufactured into completed
vehicles that will meet the applicable
FMVSS.’’ 69 NHTSA also noted that
incomplete vehicle manufacturers have
business reasons to provide workable
IVDs.70
NTEA disputes NHTSA’s market force
statements.71 NTEA first contends that
NHTSA’s position is incorrect because
incomplete vehicle manufacturers have
been required to provide conformity
statements in IVDs for almost 30 years
and market forces have not caused
reasonable compliance envelopes to
exist today. NTEA’s argument is
extraordinarily general, conclusory and
unsupported. From a macro standpoint,
NTEA’s market force argument ignores
the fact that many types of multistage
vehicles are being manufactured and
offered for sale, including those
manufactured by NTEA members. These
include ambulances, service trucks,
small school buses, mid-size buses, tow
trucks and vans.72 The fact that vehicles
such as these are being made indicates
that the IVDs are workable. Moreover, as
discussed above, we do not agree that
the IVDs supplied by incomplete
vehicle manufacturers are insufficient to
permit final-stage manufacturers to
construct compliant vehicles and certify
their compliance with federal motor
vehicle safety standards.
NTEA next contends that final-stage
manufacturers do not have sufficient
68 70
FR 7414, 7425 (Feb. 14, 2005).
69 Id.
70 Id.
71 Petition
at 9.
e.g., https://www.ntea.com/mr/
divisions.asp
72 See,
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market presence to choose the brand of
the chassis on which they will complete
a vehicle. NTEA offers the hypothetical
of a customer who goes to a Ford truck
dealer that assists the customer in
developing the specification for the
vehicle. In this example, the final-stage
manufacturer has no say but is willing
to complete the vehicle. NTEA observes
that if the final-stage manufacturer were
to decline the business, ‘‘another finalstage manufacturer undoubtedly would
be glad to take it.’’ 73
NTEA’s hypothetical of a customer
simply going to a Ford dealer is unduly
narrow. It assumes that there are no
communications with the final-stage
manufacturer with regard to the truck
body to be chosen. It implies that the
final-stage manufacturer faces
substantial difficulties in completing the
vehicle but does not identify what those
difficulties are. Even that implication is
contradicted by NTEA’s hypothetical.
NTEA’s point that another final-stage
manufacturer undoubtedly would be
glad to finish the vehicle strongly
indicates that such a manufacturer can
do so within the confines of the current
rule while maintaining its business. We
assume NTEA did not mean to suggest
that the final stage manufacturer that
would accept the work would do so
with an intention to ignore its
certification responsibilities.
Moreover, a customer ordinarily is not
limited to the franchised truck dealer of
one brand of truck. For example, many
of the chasses for multistage vehicles in
the service truck category are known,
based on payload, as 3⁄4 ton trucks and
1 ton trucks. A number of manufacturers
make these chasses, including
DaimlerChrysler (Dodge), Ford and
General Motors. These manufacturers
compete in the sale of chasses. As such,
they must be, and are, sensitive to the
concerns of the marketplace.
As important, customers purchasing
trucks can and do go directly to finalstage manufacturers to purchase trucks.
Many of the final-stage manufacturers
use chasses built by more than one
incomplete vehicle manufacturer. Thus,
final-stage manufacturers do have
choices with regard to the incomplete
vehicles on which they work. The
incomplete vehicle manufacturers are
marketing to, and working with, the
truck purchasers and final-stage
manufacturers. For example, in NTEA’s
2004 and 2006 Work Truck Shows, at
least 12 of the world’s leading chassis
manufacturers displayed product, and
many of those manufacturers hosted
73 Petition
at 9–10.
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chassis update sessions.74 This is
another reflection of a competitive
marketplace in which the chassis
manufacturers are sensitive to the
marketplace.
In addition, NTEA ignores the
cooperative relationships between
incomplete and final-stage
manufacturers. For example, GM has
relationships with final-stage
manufacturers it refers to as Special
Vehicle Manufacturers (SVMs). SVMs
‘‘are contractual partners who must
provide a quality upfit product that will
enhance GM chassis and van vehicles.
SVMs are selected on the merit of their
upfit/conversion, financial stability, and
adherence to governmental and trade
association requirements.’’ 75 Of 108
distinct companies listed as SVMs on
GM’s Web site, 20 are NTEA members.
Thus, 18.5 percent, or nearly one fifth,
of the SVMs are NTEA members,
illustrating that NTEA is well aware of
this cooperative relationship between
incomplete and final-stage
manufacturers. These partnerships
between final-stage and incomplete
vehicle manufacturers demonstrate that
both groups play a large role in the
market for multistage vehicles.
NTEA also focuses too narrowly on
the IVD itself and ignores other
resources available to final-stage vehicle
manufacturers. A number of incomplete
vehicle manufacturers provide
substantial resources to assist final-stage
manufacturers in the completion of
multistage vehicles. For example, GM
has extensive Web sites geared toward
both selecting the proper incomplete
vehicle 76 and completing the
incomplete vehicle once it is
purchased.77 The purpose of the
extensive Web site is ‘‘to improve the
quality of Chevrolet and GMC second
stage manufactured vehicles by assisting
the Upfitter, Body Builder and
Aftermarket Accessory communities.’’ 78
The Web site goes on to say that GM
accomplishes this goal through various
avenues, including:
a ‘‘Hotline’’ assistance program, which
provides engineering support and technical
information; publications including Body
Builders Manuals and Technical Bulletins;
and New Product Preview; meetings, to name
a few. We also represent General Motors at
74 NTEA Annual Report, 2004. At NTEA’s 2006
Work Truck Show, the following Truck
Manufacturers had major displays: International,
Work Horse, Toyota, Hino Tucks, Mitsubishi Fuso,
Sterling Trucks, General Motors, Isuzu, Ford,
Kenworth, Dodge, Freightliner, Peterbilt and Nissan
Diesel.
75 https://www.gmfleet.com/gmfleetjsp/svm/
administration /locator/index.jsp.
76 https://www.gmfleet.com
77 https://www.gmupfitter.com
78 Id.
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upfitter association tradeshows and
committee meetings, which enables us to be
your ‘‘Voice of Customer’’ within the GM
Vehicle Engineering organization.79
The Hotline, which provides
technical assistance, can be accessed
both via phone and via online
submissions.80 GM also publishes a Best
Practices Guidelines Manual, which
includes examples of how to complete
incomplete vehicles and comply with
Federal standards.81
GM’s Fleet Division 82 assists
consumers or final-stage manufacturers
in selecting the correct GM incomplete
vehicle for the intended use of the truck.
The GM Fleet advisors are either dealers
or advisors who can be reached through
another help line. GM also publishes a
Light Commercial Vehicle Body
Application Guide, which contains the
specifications and possible uses of the
GM incomplete vehicles.
As another example, Ford offers other
contact information for choosing the
correct incomplete vehicle.83
Additionally, Ford offers the Ford Truck
Body Builders’ Layout Book, which
provides additional engineering
information and is referenced in the
IVDs for Ford incomplete vehicles.
These examples of additional
resources for final-stage manufacturers
indicate that the incomplete vehicle
manufacturers devote substantial
resources that facilitate the work of
final-stage manufacturers. The
incomplete vehicle manufacturers’
allocation of resources to the needs of
final-stage manufacturers demonstrates
the market power possessed by finalstage manufacturers.
NTEA does not address the fact that
the multistage vehicle industry is a
multi-billion dollar industry in which
the incomplete vehicle manufacturer
and the final-stage manufacturer have
complementary interests. NTEA’s
arguments, which are not supported by
evidence, are inconsistent with the
reality that final-stage manufacturers are
doing business and certifying vehicles
within the existing IVD framework.
NTEA submitted no data demonstrating
that final-stage manufacturers are going
out of business, NTEA’s prediction for
what will happen to final-stage
manufacturers who either complete
vehicles with unworkable IVDs or refuse
to complete vehicles with unworkable
IVDs. Thus, the foundation for NTEA’s
argument lacks support.
79 Id.
80 https://www.gmupfitter.com/wwedo/wwwd.htm.
81 Id.
82 https://www.gmfleet.com
83 See
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E. NHTSA’s Decision Not To Include a
Reasonableness Requirement Is
Consistent With Other NHTSA
Regulations
In the final rule, NHTSA rejected
NTEA’s proposal that NHTSA require
that incomplete vehicle manufacturers
use ‘‘good faith’’ efforts to provide
‘‘reasonable’’ conformity statements that
are susceptible to being passed through
to final-stage manufacturers.84 NHTSA
stated it would not adopt the suggested
language because ‘‘due to its
subjectivity, the suggested language is
not susceptible to effective
enforcement.’’ 85 NTEA contends that
this is inconsistent with the ‘‘good
faith’’ standard for determining the
application of civil penalties in the
context of certification and the final
rule’s provision that applications for
temporary exemptions contain complete
descriptions of each manufacturer’s
good faith efforts to comply with the
standards.86
NTEA states that the agency does not
explain why it is unable to fashion a
workable reasonableness standard.87
However, it is NTEA that has not met its
burden. Although NTEA did submit
comments in response to the SNPRM
recommending an alternative approach
to multistage certification, it did not
provide a workable means for
incorporating a reasonableness standard
under the Safety Act. If such a means
exists, NTEA has had more than an
ample opportunity to suggest a workable
approach, in response to an NPRM, in
a regulatory negotiation, and in a
response to a supplemental notice of
proposed rulemaking. It is not the
agency’s obligation to take a vague
concept from a commenter, make it
workable, flesh it out, and include it in
a rule. NTEA has not offered any basis
by which the agency could determine
whether an incomplete vehicle
manufacturer exercised good faith in
producing an IVD that might be usable
by a final-stage manufacturer, since it is
the particular final-stage manufacturer’s
actions that largely control its usability.
As shown above, the typical IVDs are
usable on their face.
The two provisions that NTEA cites
are not analogous. First, the imposition
of civil penalties is based on a statutory
provision, 49 U.S.C. 30165, which
authorizes the agency to impose and
compromise civil penalties. This
provision does not provide for
consideration of ‘‘good faith,’’ but does
provide for consideration of other
84 70
FR at 7425.
matters—the size of the business and
the gravity of the violation. The
statutory certification provision states
that a person may not issue the
certificate if, in exercising reasonable
care, the person has reason to know the
certificate is false or misleading in a
material respect.88 Second, the good
faith requirement in the final rule’s
provisions for temporary exemptions
requires a manufacturer to make a good
faith effort to comply with FMVSS prior
to seeking exemptions from those
standards, and the petition for an
exemption must include a discussion of
these good faith efforts.89
Unlike civil penalties, which are
considered in an enforcement context
between the government and a regulated
entity and on a case-by-case basis, or
petitions for exemptions from FMVSS,
which are addressed in an
administrative proceeding involving the
agency and a regulated entity on a caseby-case basis, IVDs are documents of
general application that are passed from
one private entity—incomplete vehicle
manufacturers—to another private
entity—final-stage manufacturers—
when a multistage vehicle is
manufactured. The agency does not
have a statutory role in this private
process to rewrite IVDs and impose a
rewritten IVD on the manufacturers
involved in making a multistage vehicle.
Moreover, the agency does not have the
resources to do so.
The agency cannot police or enforce
a nebulous ‘‘reasonableness’’ standard
for IVDs particularly given that, for all
of the reasons discussed above, NTEA
has demonstrated that it cannot agree
with NHTSA as to what a workable IVD
contains. The agency would thus be left
policing a relationship between
companies that have sometimes
competing interests and concerns
regarding IVDs, and NHTSA would have
to do so with its only norm being the
one of ‘‘reasonableness’’ in the context
of particular upfits of trucks.
F. Impracticability Should Be Decided
in Context of Rulemaking for Each
FMVSS or on a Petition for a Temporary
Exemption
NTEA contends that it is
impracticable for final-stage
manufacturers to comply with standards
that require dynamic tests. To the extent
that impracticability is a legitimate
concern, it is properly addressed in the
context of an individual FMVSS itself.
In the final multistage rule, NHTSA
recognized that multistage vehicles are
a type of vehicle. As a result, within a
85 Id.
86 Petition
87 Petition
at 10–11.
at 11.
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89 49
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CFR 555.13(b).
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particular FMVSS, separate
requirements may be established for
multistage vehicles. NHTSA is
following this approach on a standardby-standard basis. For example, in the
August 2005 NPRM 90 on roof crush
standards, NHTSA proposed the
designation of incomplete vehicles ‘‘as a
vehicle type subject to different
regulatory requirements.’’ 91 The NPRM
proposed allowing final-stage
manufacturers to certify ‘‘non-chassiscab vehicles to the roof crush
requirements of FMVSS 220, as an
alternative to the requirements of
FMVSS 216.’’ 92 Alternatively, the finalstage manufacturer should apply for a
temporary exemption as provided by the
final rule and amended in this
document.
G. The Current Certification Scheme Is
Not an Unlawful Delegation of Agency
Authority
NTEA position: NTEA observed that
under the final rule, the incomplete
vehicle manufacturer creates the IVD
and the IVD controls the assignment of
certification responsibility. NTEA
further asserts that narrow compliance
envelopes shift responsibility for
certifying compliance to the final-stage
manufacturer. Based on these
observations, NTEA contends that the
agency has, in effect, delegated to a
private, self-interested party (i.e., the
incomplete vehicle manufacturer) the
authority to determine, as between itself
and the final-stage manufacturer, which
entity bears certification responsibility.
NTEA contends that the determination
of certification responsibility by this
private, self-interested party is
essentially non-reviewable, as the
agency declined to impose a
reasonableness standard for conformity
statements in the IVD. Noting that
courts disfavor delegation of agency
responsibility to outside entities,
particularly private entities whose
objectivity may be questioned on
grounds of conflict of interest, NTEA
argues that the agency’s delegation to
incomplete vehicle manufacturers of
unfettered authority to determine
certification responsibility should be
subject to careful review.
Agency’s response: NTEA relies on a
case involving an unlawful delegation of
an agency’s authority to a private
entity.93 However, NTEA ignores the
90 70
FR 49223 (Aug. 23, 2005).
at 49235.
92 Id. FMVSS 216 regulates standard roof crush
resistance for passenger compartments, while
FMVSS 220 regulates school bus rollover
protection.
93 Nat’l Park and Conservation Ass’n v. Stanton,
54 F.Supp. 2d 7 (D.D.C. 1999).
91 Id.
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central premise of the case, namely, that
the relevant inquiry on a private
delegation issue is to assess
Congressional intent, based on the
pertinent statute(s) and its legislative
history. Moreover, NTEA does not refer
at all to the statutory certification
provisions in the Vehicle Safety Act.
Specifically, NTEA does not cite to any
statutory provision assigning to NHTSA
any duty to regulate the allocation of
certification responsibility for any
particular vehicle between the
incomplete vehicle manufacturer and
final-stage manufacturers.
In the National Traffic and Motor
Vehicle Safety Act, Congress imposed
the responsibility to certify compliance
on manufacturers and distributors.94
The Safety Act created a selfcertification scheme. Under this
statutory framework, the agency
promulgates the FMVSS, and it is then
the manufacturer’s or distributor’s
responsibility to comply with these
standards and to furnish a certification
to the distributor or dealer that the
vehicle or equipment conforms to all
applicable FMVSS. The statute, as
originally enacted, did not provide for
agency review and approval of the
manufacturer’s certification or for
agency allocation of responsibility of
certification in the multistage vehicle
context.
In the 1970s, NHTSA promulgated
regulations specifying certification
requirements for manufacturers of
vehicles manufactured in two or more
stages and prescribing the method by
which manufacturers of vehicles
manufactured in two or more stages
shall ensure conformity of those
vehicles with FMVSS.95 Under these
regulations, certification responsibility
may rest with incomplete vehicle
manufacturers, or with intermediate or
final-stage manufacturers. NHTSA’s
regulations do not provide for the
agency to allocate certification
responsibility between incomplete
vehicle manufacturers and final-stage
manufacturers.
In 2000, Congress enacted the
Transportation Recall Enhancement,
Accountability, and Documentation
(TREAD) Act.96 Section 9 of the Act
amended 49 U.S.C. 30115 to address
certification labels.97 In general, the
amendments required an intermediate
or final-stage manufacturer to certify
with respect to each FMVSS either that
it has followed the compliance
94 See Section 114 of the Act, Pub. L. 89–563, 80
Stat. 726 (recodified at 49 U.S.C. 30115).
95 See 49 CFR 567.5 and 49 CFR part 568 (1977).
96 Pub. L. 106–414.
97 114 Stat. 1805.
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documents provided by the incomplete
vehicle manufacturer or that it has
chosen to assume responsibility for
compliance with that standard.98 The
amendments further provided that if an
intermediate or final-stage manufacturer
assumes responsibility for compliance
with a standard covered by the
documentation, it must notify the
incomplete vehicle manufacturer within
a reasonable time.99 Significantly, the
TREAD Act amendments did not alter
the regulatory approach in 49 CFR 567.5
and 49 CFR part 568. They did not
require NHTSA to allocate certification
responsibilities between the various
manufacturers in the chain of
production of multistage vehicles.
In contrast to this regulatory
approach, Congress has enacted other
regulatory schemes that require agency
review and approval of manufacturers’
certifications. For example, the Clean
Air Act requires the Administrator of
the Environmental Protection Agency
(EPA) to test or require testing of motor
vehicles or engines to determine
whether they comply with the
emissions requirements and, if they
conform, to issue a certificate of
conformity.100 In that context, EPA has
a significant administrative role. In
contrast, in the Vehicle Safety Act,
Congress did not provide for agency
review or approval of a manufacturer’s
certification. Moreover, the TREAD Act
amendments specifically addressed
certification in the multistage vehicle
context and did not assign the agency an
arbiter role in the certification process.
In view of the foregoing, NHTSA does
not accept NTEA’s argument that the
certification scheme in the final rule
delegates too much power to the finalstage vehicle manufacturers.
Accordingly, NHTSA will not modify
the final rule on this ground and denies
this aspect of NTEA’s petition.101
H. The Agency’s Decision Not To
Change Default Recall Responsibility,
Which Historically Has Been Assigned
to Final-Stage Manufacturers, Was
Reasonable
NTEA position: NTEA notes that in
the SNPRM, NHTSA sought to change
its practice of allocating recall
responsibility to the final-stage
manufacturer in the case of a dispute
98 Id.
99 Id.
100 42
U.S.C. 7525(a).
agency also notes that NTEA has not
addressed the practical implications of its
assertions. The imposition of reponsibilities on
NHTSA to arbitrate certification issues would delay
the introduction of vehicles into the market.
NHTSA does not have staff to undertake these
activities.
101 The
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between manufacturers, and proposed
instead to allocate recall responsibility
to the party it believed to be best able
to conduct the recall (referencing 69 FR
36047). NTEA further notes that the
agency did not carry this through in the
final rule. NTEA contends that the
correct approach is the one proposed in
the SNPRM—the elimination of any
default allocation of recall responsibility
and the assignment of such
responsibility to the party responsible
for the defect. NTEA observes that if the
agency does not wish to resolve
disputes, then the default responsibility
should be on the incomplete vehicle
manufacturer. Alternately, the agency
could hold all manufacturers
responsible.
NTEA further observes that in the
SNPRM, the agency recognized that
final-stage manufacturers may lack the
financial resources to conduct recall
campaigns (referencing 69 FR 36047).
NTEA contends that the agency
downplayed this in the final rule by
noting that ‘‘historically, incomplete
and final-stage manufacturers have been
able to resolve issues of determination
of responsibility’’ (referencing 70 FR
7427). According to NTEA, these
disputes are typically resolved by the
final-stage manufacturer ‘‘agreeing’’ to
conduct the recall because it can ill
afford to do otherwise. NTEA contends
that NHTSA’s treatment of the finalstage manufacturer as the default party
gives extraordinary leverage to the
incomplete vehicle manufacturer,
because in case of a disagreement, the
incomplete vehicle manufacturer can
report the defect to NHTSA, causing the
final-stage manufacturer to take on the
recall to avoid a costly legal challenge.
NTEA characterizes NHTSA’s policy as
ignoring the final-stage manufacturer’s
lack of bargaining power with the
incomplete vehicle manufacturer.
According to NTEA, the final-stage
manufacturer values its relationship
with the incomplete vehicle
manufacturer more than the incomplete
vehicle manufacturer values its
relationship with the final-stage
manufacturer.
NTEA also contends that safety will
be enhanced if incomplete vehicle
manufacturers have default recall
responsibility. Noting that most
incomplete vehicle manufacturers are
large multi-national companies that
have dealerships in most counties in the
United States, NTEA postulates that the
campaigns will be more efficiently
conducted, particularly where vehicles
are sold over a wide geographic area. In
this circumstance, NTEA observes that
disruption to customers will be
minimized.
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NTEA further notes that the
incomplete vehicle manufacturer makes
or supplies most of the complex
components on the vehicle that are
likely to be involved in recall
campaigns, and the final-stage
manufacturer may lack technical
expertise with regard to these
components. Disputing the agency’s
expressed (70 FR 7427) presumption
that the present recall scheme ‘‘provides
an incentive for a final-stage
manufacturer to deal with a solid and
reputable incomplete vehicle
manufacturer,’’ NTEA reiterates its
contention that the final-stage
manufacturer cannot choose which
incomplete vehicle supplier to use.
NTEA further observes that most finalstage manufacturers cannot identify
owners from sales and warranty records
because they have no interaction with
the end user, and the incomplete
vehicle manufacturer is in a better
position to obtain this information
through the dealer.
Agency response: For the reasons set
forth below, we deny this aspect of
NTEA’s petition.
1. Background
NHTSA’s basic approach to, and
regulation of, recall responsibility has
been in effect for several decades. The
regulations on recall responsibility were
adopted in 1978 and codified in 49 CFR
part 579. In essence, the regulations
provided that each manufacturer of a
motor vehicle shall be responsible for
any safety-related defect determined to
exist in the vehicle or in any item of
original equipment.102 Under the
agency’s interpretations, an incomplete
vehicle is classified as an original
equipment item for which the finalstage manufacturer has recall
responsibility. Separately, the rules on
certification of multistage vehicles were
adopted in 1971 and codified in 49 CFR
part 568.103
In 1988, NTEA petitioned NHTSA to
institute a rulemaking to amend 49 CFR
102 49
CFR 579.5 (1978).
regulations defined an ‘‘incomplete
vehicle’’ as ‘‘an assemblage consisting, as a
minimum, of frame and chassis structure, power
train * * *.’’ In contrast, a ‘‘complete vehicle’’ was
defined as ‘‘a vehicle that requires no further
manufacturing operations.’’ 49 CFR 568.3 (emphasis
added). The Act defined a motor vehicle as ‘‘any
vehicle driven or drawn by mechanical power
manufactured primarily for use on the public
streets, roads, and highways, except any vehicle
operated exclusively on a rail or rails.’’ 15 U.S.C.
1391(3) (1985), recodified at 49 U.S.C. 30102(a)(6)
(1994). Because it requires further manufacturing
operations to perform its intended function, an
incomplete vehicle cannot be regarded as having
been primarily manufactured for use on public
streets, roads, and highways, and therefore does not
qualify as a ‘‘motor vehicle’’ under the above
definition.
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103 The
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part 579 to clarify and equitably
apportion between incomplete vehicle
manufacturers and final-stage
manufacturers the responsibility for
conducting recalls.104 NHTSA granted
the petition to institute a rulemaking
proceeding.105 The decision to grant the
petition was influenced by a conflict
between an incomplete vehicle
manufacturer and final-stage vehicle
manufacturers that produced
ambulances. The defect at issue, which
caused the contents of the vehicle’s fuel
tank to boil and seep through the gas
cap, posed a grave risk of vehicle fires.
The parties to the dispute denied their
own fault and attributed the defect to
the others’ actions. This dispute delayed
the recall. Ultimately, the incomplete
vehicle manufacturer agreed to conduct
the recall.106
In 1993, NHTSA terminated the
rulemaking on the grounds that there
was no need for the requested rule.
NHTSA pointed out that the conflicts
between incomplete vehicle
manufacturers and final-stage
manufacturers that the agency had
witnessed in the ambulance recall had
not been evident in subsequent
enforcement actions involving
multistage vehicles.107 The agency
further explained that its regulations do
not mandate that responsibility for
defects be borne exclusively by finalstage manufacturers. Instead, the recall
could be conducted by either the
incomplete vehicle manufacturer or the
final-stage manufacturer. NHTSA
emphasized that its objective was to
ensure that a manufacturer in the
production chain assumes responsibility
for the recall.108
In 1991, NHTSA issued an NPRM that
proposed to extend the certification
requirements then being exercised by
chassis-cab manufacturers to all
incomplete vehicle manufacturers.109
This would have permitted passthrough certification for multistage
vehicles built on all types of incomplete
vehicles. The proposal generated a great
deal of controversy. 110 Following a
public meeting in 1995 111 and the
creation of an ad hoc advisory
committee on the subject of multistage
vehicle certification,112 in 1999, NHTSA
initiated a negotiated rulemaking in an
effort to resolve the assignment of
104 58
FR 40402, 40403 (July 28, 1993).
105 Id.
106 Id.
113 64
107 Id.
108 58
FR at 40404.
109 56 FR 61392 (December 3, 1991).
110 60 FR 57694 (November 17, 1995).
111 64 FR 57499, 27500 (May 20, 1999).
112 Id.
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Frm 00022
certification responsibilities among
multistage vehicle manufacturers.113
Although, historically, the agency has
addressed certification and recall
responsibility for multistage vehicles
separately, in the negotiated rulemaking
the interests representing final-stage
manufacturers added issues related to
recall responsibility. In the negotiated
rulemaking, the final-stage and
incomplete vehicle manufacturers
largely maintained opposing positions.
The final-stage manufacturers
contended that the incomplete vehicle
manufacturers should be responsible at
least for recalls involving incomplete
vehicles. The incomplete vehicle
manufacturers asserted that final-stage
vehicle manufacturers should be held
responsible for the vehicles. The
incomplete vehicle manufacturers
pointed out that the final-stage
manufacturer is free to add to or modify
the incomplete vehicle in any way, as
the vehicle is no longer under the
control of the incomplete vehicle
manufacturer. These additions and
modifications may introduce defects or
affect the conformity of the vehicle to
federal standards. These diametrically
opposed positions could not be
harmonized without substantial
compromise, which led in part to the
failure of the negotiated rulemaking.
After several years of meetings that did
not culminate in an agreed-upon rule, in
2004 NHTSA published an SNPRM.114
In the SNPRM, NHTSA, although not
legally bound to do so, honored a
commitment made in the course of the
negotiated rulemaking to propose a
regulation that mirrored a report
produced, but not agreed upon, in the
negotiated rulemaking process. NHTSA
made clear in the SNPRM that it was
proposing ‘‘the applicable regulations as
drafted by the committee,’’ 115 not as
proposals NHTSA itself supported. In
this vein, NHTSA proposed for the first
time to amend its recall responsibility
regulation, which had been recodified at
49 CFR 573.5 from 49 CFR part 579.116
The proposal provided that when there
is a determination of a safety-related
defect and the incomplete vehicle
manufacturer and final-stage
manufacturer can not agree as to which
manufacturer is responsible for the
defect, NHTSA would determine which
manufacturer is in the best position to
conduct the recall.117 NHTSA’s decision
would not be reviewable.
Fmt 4701
Sfmt 4700
FR 66447, 66447 (Nov. 26, 1999).
FR 36038 (June 28, 2004).
FR at 36041; see id at 36048.
116 In 2002, the regulations on recall
responsibility were moved to 49 CFR 573.5 and the
early warning rules were added to 49 CFR part 579.
117 69 FR at 36047.
114 69
115 69
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As noted in the preamble to the
SNPRM, this proposal was the subject of
vociferous objection by many of the
incomplete vehicle manufacturers.118
Their primary concern was that
NHTSA’s determination would not be
reviewable. One incomplete vehicle
manufacturer offered alternative
language that did not provide a dispute
resolution mechanism.119 As NHTSA
further noted in the preamble, the
alternative language also did not assure
that in the event of a dispute that is not
easily resolvable, a recall campaign is
conducted in a timely manner. The
agency observed that ‘‘[h]istorically,
NHTSA has maintained that while any
stage manufacturer may assume
responsibility for a recall campaign, the
final-stage manufacturer is responsible
for any campaign that a previous stage
manufacturer has not agreed to
conduct.’’ 120
In the SNPRM, NHTSA further noted
that the allocation of recall
responsibility was a ‘‘difficult issue.’’ 121
The agency observed that final-stage
manufacturers often may not have the
resources to conduct a recall for a safety
problem they did not cause. On the
other hand, NHTSA maintained that
allocating recall responsibility to a
specific party in the event of a dispute
as to legal responsibility allows the
agency to achieve the result it believes
is essential to its safety-based mission:
getting defective systems or equipment
remedied as soon as possible so as to
reduce the likelihood of motor vehiclerelated injury or death.122 In the absence
of a default allocation of recall
responsibility, recalls would be delayed
by disputes.
NHTSA also voiced concerns in the
SNPRM that the non-reviewability
provision in the proposed rule may
‘‘ultimately be determined
impermissible.’’ 123 In connection with
our concerns about the nonreviewability provision’s chances of
withstanding judicial review, we asked
commenters to ‘‘provide arguments and
analysis as to which manufacturer
should be deemed responsible for a
recall campaign in the event that
NHTSA and the various-stage
manufacturers could not determine in a
timely manner which party should bear
responsibility for the recall.’’ 124
In February 2005, NHTSA issued the
final rule that is the subject of the NTEA
petition.125 In the final rule, NHTSA
decided not to amend the rules on
allocation of recall responsibility. Thus,
the final-stage manufacturer continued
to have default responsibility for recalls
in the event of a dispute with the
incomplete vehicle manufacturer.
NHTSA recognized that the majority of
commenters opposed the proposal for
NHTSA to allocate recall
responsibility.126 The agency stated:
NHTSA’s primary concern is safety;
NHTSA is also concerned that the rule be
workable. The most compelling fact is that
under existing § 573.5, in general, recalls are
not delayed by disputes between
manufacturers. In fact, practical disputes
rarely occur * * * It is clear from this fact
that the private parties are able to resolve and
in fact are successfully resolving the issues
regarding the conducting of recalls * * * In
addition, the proposal was not well
received.127
The agency concluded that ‘‘the existing
rule meets the fundamental safety need
for prompt recalls.’’ 128
2. Summary of NTEA’s Position
In its petition, NTEA asserts that
NHTSA should adopt the proposal
published in the SNPRM and rejected in
the final rule—that should the
manufacturers in the production chain
of a multistage vehicle or NHTSA be
unable to determine or agree which
manufacturer is responsible for a safetyrelated defect, NHTSA shall make a
nonreviewable determination as to
which manufacturer is to conduct the
recall campaign.129 This would
eliminate the default responsibility of
final-stage manufacturers that has long
existed under NHTSA’s regulations. In
its petition, the NTEA further proposed
that if the agency does not wish to
resolve recalls in this manner, default
recall responsibility should rest with the
incomplete vehicle manufacturer
instead of the final-stage manufacturer.
Alternatively, NTEA proposed that
default recall responsibility be placed
on all manufacturers of a defective or
noncompliant multistage vehicle.130
NTEA does not explain how the latter
alternative would work.
In support of its request, NTEA
asserts, first, that final-stage
manufacturers lack the financial
resources needed to have default recall
responsibility.131 Second, NTEA
contends that safety will be enhanced if
incomplete vehicle manufacturers have
default recall responsibility.132 NTEA’s
arguments why NHTSA should
reconsider its position on this issue
basically mirror these concerns.
3. NTEA Has Not Demonstrated That,
Based on Size, Default Responsibility
Should Be Shifted From Final-Stage
Manufacturers
In its petition, NTEA notes that in the
preamble to the SNPRM, NHTSA
recognized that final-stage
manufacturers often ‘‘may’’ not have the
resources to conduct a recall for a safety
problem they did not cause.133 NTEA
offers that the cost of a recall campaign
could easily bankrupt a final-stage
manufacturer.134 In its view, the final
rule downplays the adverse
consequences the assignment of
disputed recalls can have on final-stage
manufacturers by asserting that
‘‘historically, incomplete and final-stage
manufacturers have been able to resolve
issues of determination of
responsibility.’’ 135 In NTEA’s view,
disputes typically are resolved by the
final-stage manufacturer agreeing to
conduct the recall because it can not
afford to do otherwise.136 NTEA
provides no factual support for its
assertions.137
NTEA’s argument is based in part on
the assertion that incomplete vehicle
manufacturers are in a better financial
position to conduct recalls. This
disregards the fact that the Vehicle
Safety Act (49 U.S.C. Chapter 301) does
not identify financial means as a
criterion for exercising recall
responsibility. The Safety Act states that
the vehicle’s manufacturer shall
conduct the recall.138 In the multistage
vehicle context, NHTSA has interpreted
that to be the final-stage manufacturer,
because the incomplete vehicle is an
original equipment item, and not a
vehicle.139 Further, assuming that recall
responsibility could be allocated
between incomplete and final stage
manufacturers, NTEA has not addressed
the issue of whether the Federal courts
would be likely to accept the view that
under the Safety Act, NHTSA may make
decisions allocating recall responsibility
that would be unreviewable by the
courts, as discussed in the SNPRM.140
NTEA has also not addressed the
resource demands for NHTSA
involvement in the allocation of recall
132 Petition
133 Petition
118 Id.
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FR 7414 (February 14, 2005).
FR at 7425.
127 Id. at 7427.
128 Id.
129 Petition at 12.
130 Id.
131 Petition at 12–14.
125 70
119 Id.
126 70
at 14–15.
at 12.
134 Id
135 Id.,
120 Id.
121 Id.
122 Id.
123 Id.
at 36047–48.
at 36048.
124 Id.
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28189
at 13.
quoting 70 FR at 7427.
136 Petition at 13.
137 Petition at 13.
138 See 49 U.S.C. 30118.
139 See 58 FR 40402, 40403 (July 28, 1993).
140 See 69 FR 36047–48.
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responsibility and NHTSA’s
corresponding lack of resources to be so
engaged. In any event, on the question
of finances, it is a matter of public
record that a number of incomplete
vehicle manufacturers are financially
strained.
NTEA’s arguments regarding default
recall responsibility rest in general on
NTEA’s premise that final-stage
manufacturers are left with the
responsibility for recalling vehicles to
remedy problems that were not of their
own making. NTEA goes on to argue
that final-stage manufacturers left with
the responsibility for these recalls will
be put out of business by the crippling
costs of these recalls.141
In an effort to evaluate these
assertions, NHTSA assessed recalls of
multistage vehicles over a three modelyear period.142 As detailed below, the
review revealed that incomplete vehicle
manufacturers conducted the recalls in
98 percent (193 of 197) of the instances
in which the underlying cause could be
attributed to them. Additionally, finalstage manufacturers conducted recalls
for which the underlying cause could be
attributed to incomplete vehicle
manufacturers in only 2 percent (4 of
197) of the recalls conducted for which
the incomplete vehicle manufacturer
was most likely responsible.
To conduct the assessment, the
agency reviewed about three years of
recall data covering model year 2003
and more recent vehicles.143 Based on
our experience with recalls, this would
provide sufficient relevant information
upon which to make an assessment. We
searched Artemis, NHTSA’s central
repository of vehicle data on, among
other things, vehicle complaints,
investigations and recalls. More
particularly, Artemis contains
summaries of safety recalls of motor
vehicles and motor vehicle equipment,
as well as Defect and Noncompliance
Information Reports submitted by
manufacturers under 49 CFR 573.6 and
copies of notification letters from
manufacturers to vehicle owners under
49 CFR part 577 and 49 CFR
573.6(c)(11).144
Artemis does not include a separate
code for multistage vehicles. Agency
staff screened the vehicle recalls in
Artemis to identify those involving
multistage vehicles. The search
141 See
generally Petition at 12–14.
report, in administrative record. NHTSA
Docket No. 99–5673.
143 The agency began its assessment in November
of 2005, based on data that was available as of that
date. The data do not include recalls in November
and December of 2005.
144 Artemis contains no information not
contained in 573 reports and 577 reports.
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142 See
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produced three hundred seventy-nine
(379) recalls of MY 2003 and more
recent vintage multistage vehicles. Next,
agency staff made an assessment of the
nature of the safety-related defect, the
manufacturer likely to be responsible for
the defect and the manufacturer that
conducted the recall. The assignment of
responsibility was made by engineers
based on the information about the
problem and the remedy based on
summary information from part 573 and
577 reports and the reports in Artemis.
Based on this review, a substantial
portion of the recalls of multistage
vehicles were conducted by incomplete
vehicle manufacturers. Of the 379
recalls of multistage vehicles, 193 (51%)
were conducted by the incomplete
vehicle manufacturer. This is illustrated
by the following examples:
• On September 14, 2005, Ford
notified ODI (05V–415) 145 about F–650/
750 medium duty trucks built with a
defective park brake anchor bolt, which
upon failure could allow the truck to
roll away from a parked position.
• On September 2, 2005, Freightliner
notified ODI (05V–408) of a defect on its
motor home chassis in which the
steering shaft was pushing through the
lower yoke, resulting in a loss of
steering.
• On November 10, 2005,
International Truck and Engine notified
ODI (05V–523) of a defect concerning a
cab entry step failure, possibly resulting
in personal injury.
• On October 11, 2005, Hino Motors
Sales USA Inc. notified ODI (05V–492)
of a defect in which the battery box was
not properly torqued in place on certain
cabs and chassis. This could result in
the battery and box becoming dislodged
from the vehicle.
• On July 7, 2005, Mack Trucks
notified ODI (05V–312) of a defect
concerning non-conforming transverse
beam castings on the AD Series
suspensions. If a part were to fail, it
could drop to the ground and become a
projectile or cause sparks and ignite a
fire.
• On June 29, 2005, Four Winds
International, a final-stage
manufacturer, notified ODI of a defect in
certain RV chassis-cab vehicles built by
Ford (05V–306). Ford notified Four
Winds of a fuel line which could
disconnect resulting in a stall. Ford, the
incomplete vehicle manufacturer,
conducted the recall (05V–266).
• On June 23, 2005, International
notified ODI (05V–297) of a defect on
model year 2006, model 4200 and 4300
trucks. The defect involved the rub
145 The numbers in parentheses are the
identifying Recall Numbers assigned by NHTSA.
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through of a front brake hose resulting
in diminished brake performance.
• On June 16, 2005, General Motors
notified ODI of a defect (05V–288) in
which a power steering hose was
chafing on the intermediate steering
shaft. The trucks involved were model
year 2003–2005 4500/5500 Kodiak
school bus chassis and the GMC Top
Kick. The defect is loss of power
steering fluid, which could result in an
increased steering and braking effort,
increasing the risk of a crash.
• On June 15, 2005, Spartan Chassis
Inc. notified ODI of a defect (05V–283)
in the steering system on certain model
Spartan chassis. Due to a defect in the
linkage between the steering wheel and
steering gear, the connection could be
lost, resulting in a loss of steering.
Of the 193 recalls conducted by
incomplete vehicle manufacturers for
problems that can be attributed to the
incomplete vehicle manufacturer, 18
warrant a comment. These 18 recalls,
using NHTSA’s nomenclature, are: 03V–
040, 03V–041, 03V–047, 0V–048, 03V–
059, 03V–060, 03V–064, 03V–066, 03V–
068, 03V–069, 03V–080, 03V–092, 03V–
116, 03V–119, 03V–148, 03V–149, 03V–
152, and 03V–347. These 18 recalls
stemmed from a notification letter sent
by Ford Motor Company (02V–327) in
January 2003 pertaining to model years
2000–2003 F53 chassis built at the
IMMSA and Detroit chassis plant and
assembled at the final stage
manufacturer’s facility. Ford’s letter
states ‘‘The instrument panel, as
shipped by Ford[,] may not be wired
correctly to illuminate the brake
warning indicator and/or low brake
fluid light as required by FMVSS 105
S5.3.’’
In reviewing the owner notifications
for these recalls, ODI found examples
where the remedy was apparently
conducted by the final stage
manufacturer, with such language as
‘‘Damon Corporation will notify owners
and dealers of the affected vehicles to
return them to a dealer to have the
remedy performed at no charge to
them.’’ We found other statements
which indicated that Ford, the
incomplete vehicle manufacturer,
would conduct the recall. For example,
‘‘Winnebago Industries will assist Ford
to correct the situation by sending them
a list containing the names and
addresses of the owners and dealers
who have the defective panel installed
in their motor homes.’’ During this
review, NHTSA discussed the matter
with Ford and was informed that any
final stage manufacturer that conducted
the recall was notified to submit a form
for each remedied vehicle and Ford
would reimburse the final stage
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manufacturer $110.00 dollars per
vehicle in an attempt to reduce or
eliminate the financial burden
associated with this recall. The $110
reimbursement appeared to be
sufficient. For example, in one recall
NHTSA found that .7 hours of labor
were allowed by the final stage
manufacturer for an inspection and
repair. Therefore, even though some of
these recalls could technically be
classified as being performed by the
final stage manufacturer, NHTSA has
decided that all recalls related to this
matter will be binned into the group
where the incomplete manufacturer is
listed as conducting the recall, since
they either did conduct the recall or
they reimbursed the final stage
manufacturers when appropriate
paperwork was submitted for
reimbursement.
Forty-one (41) percent of the recalls of
multistage vehicles (157 of 379) were
conducted by the final-stage
manufacturer. In 80 percent of these
recalls (126 of 157), the underlying
problem appeared to have been created
by the final-stage manufacturer. In these
recalls, there were problems in or with
parts or equipment installed by the final
stage manufacturer. For example, some
problems stemmed from parts and
equipment that themselves were flawed
or noncompliant (including rendering a
vehicle noncompliant). Others were the
result of the final stage manufacturer’s
improper installation of parts and
equipment by (e.g., improper
attachment of parts and equipment,
installation of equipment that was
missing parts such as bolts, and
improper routing of parts). Some
problems originated from the
installation by the final stage
manufacturer of parts and equipment
that were not proper for the application.
Still others involved parts and
equipment installed by the final stage
manufacturer that could interfere with
the functioning of parts or equipment on
the chassis or the vehicle as a whole,
such as parts that were too close to or
could rub chassis components such as
fuel lines and brake lines. Also, some
recalls were based on improper labels
added by final stage manufacturers (e.g.,
labels stating GVWR, tire pressure). For
example:
• On October 7, 2005, Winnebago
Industries notified the agency (05V–475)
of a safety-related defect in 3,613
Winnebago recreational vehicles built
on a Ford chassis. Winnebago
discovered that the fasteners holding the
fuel tank mounting straps may not have
been properly tightened, allowing the
possibility for the fuel tank to loosen
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17:54 May 12, 2006
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and fall, which has the potential to
ignite.
• On September 22, 2005, Gulf
Stream Coach, Inc. notified ODI (05V–
446) of a safety defect in 306 Class ‘‘B’’
motor homes built on the Sprinter
chassis. The steel bracket securing the
holding tank was installed in a location
that pressed against the OEM brake line.
This created points of possible wear due
to vibration during vehicle operation,
which, over time, could cause the brake
lines to leak brake fluid, thus causing
deterioration in braking performance.
Winnebago was made aware of this
matter by an owner.
• On September 23, 2005, the agency
was notified (05V–440) of a safety defect
by Collin Bus Corporation. The
company identified 150 school buses
built on the Chevrolet and Ford
‘‘cutaway’’ van chassis as having a
safety defect. On the vehicles in
question, the fasteners securing the seats
and barriers to the wall tack may not
have been adequately tightened. This
could allow the seat or barrier to move
relative to the vehicle wall in a crash
and compromise passenger crash
protection.
• On August 11, 2005, Monaco Coach
Corporation notified the agency of a
defect (05V–366) on 114 Class ‘‘A’’
motorhomes built on a Roadmaster
chassis. Monaco determined that the
headlight switch was overloading,
possibly causing the headlights to stop
functioning without warning.
• On July 3, 2005, McNeilus Truck
and Manufacturing Company notified
the agency (05V–357) of a safety defect
on 107 trucks. McNeilus discovered a
potential overload on the front axle that
was rated at 10,000 lbs. The wheels
were rated at 9,000 lbs. and the tires
were rated at 8,270 lbs. Thus, both the
tires and wheels would be overloaded in
a maximum (10,000 lbs) front axle load
condition.
• On April 28, 2005, ElDorado
National notified the agency (05V–194)
of a safety defect on 39 low-floor
conversions built on the Chrysler
minivan chassis. The defect involved a
rubber fuel line that could come in close
proximity to the van’s exhaust system,
thus resulting in a fire.
• On August 19, 2005, Girardin
Minibus notified the agency (05V–365)
of a non-compliance with Federal Motor
Vehicle Safety Standard 221, on certain
school buses built on Ford and General
Motors chassis. Compliance testing
showed that the company had built 10
buses with inadequate body joint
strength. This could lead to a
compromise of the passenger
compartment in the event of a crash.
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Twenty-seven (27) of the recalls
conducted by the final-stage
manufacturers were attributed to
components manufactured by an
equipment supplier and added to the
incomplete vehicle by the final-stage
manufacturer. For example, safety
recalls 05V–429, (Les Enterprises
Michel Corbel Inc.), 05V–490 (Mid Bus
Inc.), 05V–352 (Girardin Minibus, Inc.),
05V–347 (Thomas Built Buses), 05V–
345 (Collins Bus Corporation), 05V–336
(U.S. Bus Corporation), and 05V–308
(Van-Con Inc.) were all conducted by
the final-stage manufacturers as the
result of notification from an equipment
supplier, Specialty Manufacturing
Company (05E–032) advising of a safety
defect in school bus stop arms. The stop
arms had a micro switch that could
malfunction in extremely cold and wet
weather, causing the arm to not open or
close. Other examples of recalls based
on faulty equipment manufactured by
an equipment supplier and added to the
incomplete vehicle by the final-stage
manufacturer involved water heaters on
recreational vehicles. Safety recalls were
conducted by Featherlite Inc. on motor
coach conversions (05V–280), Tiffin
Motorhomes, Inc. (05V–268), and Gulf
Stream Coach Inc. (05V–258) after they
were advised by Aqua-Hot heaters of a
problem (05E–015) that could result in
the ignition of combustible materials in
and around the vehicle.
Four (4) safety recalls were conducted
by final-stage manufacturers for
problems that appeared to be
attributable to an incomplete vehicle
manufacturer.146 These include the
following:
• On November 1, 2005, Winnebago
Industries, Inc. notified the agency
(05V–496) of a defect in certain motor
homes in which the cinch bolt in the
steering column that connects to the
intermediate shaft was improperly
tightened, resulting in the possibility of
bolt threads being stripped. This could
cause a loss of steering control.
• On February 20, 2003, Jayco Inc.
notified the agency (03V–057) of a
defect in motor homes which involved
a change made by the chassis
manufacturer that increased pressure in
the fuel return line. Jayco was not aware
of the change. On account of the change,
when connecting the RV’s generator
system into the chassis fuel system, fuel
could overflow from the generator’s
carburetor, resulting in fuel spillage.
This creates a fire hazard.
• On July 25, 2003, Monaco notified
the agency of a defect (03V–268) in
146 Nothing herein constitutes a finding of fact as
would be the case after a hearing or trial, or a final
agency action.
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which the parking brake bracket was
improperly secured to the chassis by the
chassis manufacturer. This could allow
the coach to roll away.
• On May 5, 2003, Fleetwood notified
the agency of a defect (03V–169) in
which drive shaft carrier bolts were not
properly torqued. This could lead to
carrier bearing failure and resulting
drive shaft failure.
The remaining 29 recalls were
conducted by equipment manufacturers
for problems attributed to the
equipment supplied by the equipment
manufacturer. For example:
• On May 4, 2005, Country Coach,
Inc. submitted a 573 report (05V–209)
notifying NHTSA of a recall that would
be conducted by Vehicle Systems, Inc.
Vehicle Systems, Inc. had informed
Country Coach that certain coolant
heaters supplied to Country Coach by
Vehicle Systems, Inc., had a burner tube
that may have been made out of material
that is not within specification and
could fail prematurely and cause a fire.
Vehicle Systems, Inc. conducted the
recall (05E–015).
• On September 14, 2004, Glaval Bus
informed NHTSA (04V–458) that SureLok would be conducting a recall on
wheelchair securement retractor
assemblies installed in Glaval’s buses
(04E–058).
• On September 30, 2004, Daimler
Chrysler notified NHTSA of a recall
(04V–505) Sure-Lok was conducting on
a seatbelt retractor assembly installed in
certain Daimler Chrysler commercial
buses (04E–058).
• On January 15, 2003, Georgie Boy
Manufacturing, LLC (Georgie Boy), filed
a 573 Report (03V–012) alerting NHTSA
to a recall being conducted by
Caterpillar on certain engine models
sold in the 2000 model year and which
were installed in ten Georgie Boy
vehicles. The engines experienced a fuel
system problem that could result in a
stall. Caterpillar conducted the recall
(03V–012.001).
Thus, only 8 percent of the recalls (31
of 379) conducted on multistage
vehicles were conducted by final-stage
manufacturers for problems that
appeared to have been created by others.
This indicates that, contrary to NTEA’s
assertion, incomplete vehicle
manufacturers are not exploiting the
final-stage-manufacturers’ default recall
responsibility, but are, instead, in the
overwhelming majority of cases
assuming responsibility for the recalls
for which they were the source of the
defect. Indeed, of the 197 recalls for
which NHTSA staff informally
determined that incomplete vehicle
manufacturers were the source of the
precipitating problem, the incomplete
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vehicle manufacturers conducted the
recalls in 98 percent of the cases (193 of
197).
The remaining 2 percent (the 4 safety
recalls conducted by final-stage
manufacturers for problems attributable
to incomplete vehicle manufacturers
addressed above) demonstrate the need
to maintain the default rule. Those
recalls involved significant safety
concerns, including brakes, steering,
fires, and motive power. It is very
important that problems such as these
be corrected promptly. In the absence of
a default rule, there would be delays
while the various manufacturers
pointed fingers at each other, ramped up
their legal teams and engaged in a
dispute. Meanwhile, the safety problem
would go unresolved. To make matters
worse, NHTSA might not know about
the safety-related defect. The first
notification that NHTSA receives is the
manufacturer’s Defect and
Noncompliance Information Report
under 49 CFR 573.6 (part 573 Report).
Section 573.6(b) requires the report to
be filed with NHTSA not later than five
days after the manufacturer determines
the existence of the defect or
noncompliance. In the case of a dispute
between manufacturers, it is likely that
neither manufacturer would file a part
573 Report in order to avoid taking
responsibility for the recall. If default
responsibility were placed on the
incomplete vehicle manufacturer, those
manufacturers would face responsibility
in many circumstances to remedy
defects or noncompliances that they had
no hand in creating.
We also considered NTEA’s assertion
that final-stage manufacturers that
conducted recalls for problems caused
by incomplete vehicle manufacturers
were being driven out of business.
NTEA did not support its assertion. We
researched multistage vehicle
manufacturers whose products have
been the subject of recall campaigns or
compliance tests. A review of the
available financial information on
multistage vehicle manufacturers (both
intermediate and final-stage) involved
in the recalls, concluded that these
companies are not being run out of
business.147 No business failures have
been identified among multistage
vehicle manufacturers that can be
specifically traced to any Federal safety
recall campaigns. Moreover, in the small
number of cases in which final-stage
manufacturers conducted recalls for
problems attributable to incomplete
vehicle manufacturers, we have no
147 See Report on Business Failures Resulting
from Recall Campaigns, NHTSA Docket No. 99–
5673.
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information on whether the final-stage
manufacturers obtained any
reimbursement for some or all of their
expenses.
NHTSA’s review of the recalls, set
forth above, does not support NTEA’s
contention that disputes between finalstage and incomplete vehicle
manufacturers over recall responsibility
‘‘typically are resolved by the final-stage
manufacturer ‘agreeing’’ to conduct the
recall because it cannot afford to do
otherwise.’’ Contrary to NTEA’s
unsusstantiated assertion, incomplete
vehicle manufacturers in practice took
responsibility for the defects and
noncompliances they created and
conducted recalls to remedy those
problems 96 percent of the time.
NTEA has failed to demonstrate any
actual harm to any final-stage
manufacturers, and instead relies on
unsubstantiated allegations regarding
the theoretical impact of default recall
responsibility. NHTSA’s own review of
three years of multistage vehicle recalls
demonstrates that NTEA’s general
assertions about the harm likely to befall
final-stage manufacturers due to the
retention of default recall responsibility
are not valid.
4. NTEA Has Not Demonstrated That
Safety Will Be Enhanced by Assigning
Default Recall Responsibility to the
Incomplete Vehicle Manufacturers
NTEA offers several rationales for
shifting recall responsibility to
incomplete vehicle manufacturers.
Before turning to those reasons, we note
that NTEA ignores the fact that the
system that has been in place for over
twenty-five years is working. That is
reflected, in part, by the analysis of
recalls explained above.
NTEA advances two arguments as to
why safety would be enhanced if default
recall responsibility were assigned to
the incomplete vehicle manufacturer.
These are premised on the contention
that final-stage manufacturers are often
confined to a single geographic location
while incomplete vehicle manufacturers
are large international organizations
with a much greater geographic range.
NTEA argues that the incomplete
vehicle manufacturers’ geographic
diversity would allow recalls to be more
efficiently conducted, because more
outlets would be available to perform
remedies. NTEA also argued that recalls
conducted by incomplete vehicles
manufacturers are likely to be more
effective because owners are more likely
to respond to recall notices when the
remedy is available at multiple
locations.148
148 Petition
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NTEA submits no information or data
that suggests that final-stage
manufacturers’ products are dispersed
over a geographically wide area that
would make recalls difficult.
Additionally, NTEA has not submitted
evidence of situations in which a finalstage manufacturer could not conduct a
recall effectively. Also, as discussed
more thoroughly above, NHTSA’s
analysis of multistage vehicle recalls
reveals that in nearly all of the cases in
which an incomplete vehicle
manufacturer was responsible for the
problem necessitating a recall, that
manufacturer conducted the recall
campaign. Thus, final-stage
manufacturers are most often
conducting recalls only to remedy
problems they created. The fact that
incomplete vehicle manufacturers often
have a more widespread network of
locations and service centers provides
no rationale for requiring them to
shoulder responsibility for problems
caused by final-stage manufacturers.
Finally, NTEA has not demonstrated
that incomplete vehicle manufacturers’
dealers have the knowledge and
wherewithal to address many of the
defects and noncompliances that finalstage manufacturers introduce into a
vehicle, such as those inherent in the
equipment (including such items as hot
water heaters in recreational vehicles) a
final-stage manufacturers may install.
NTEA also argues that because the
incomplete vehicle manufacturer
supplies the most complicated
components of the vehicle, a recall
campaign is more likely to involve
components installed by the incomplete
vehicle manufacturer.149 NTEA cites
this as another reason why default recall
responsibility should be assigned to the
incomplete vehicle manufacturer.
NTEA’s argument relies on, and
assumes the truth of, its underlying
assertion that incomplete vehicle
manufacturers do not conduct recalls
when they are responsible for the
underlying defect or noncompliance. As
discussed at great length above, this
contention is inconsistent with the facts
and utterly groundless.
NTEA contends that NHTSA’s
position that default recall
responsibility should remain with the
final-stage manufacturer rests on a
faulty interpretation of the market
power of incomplete vehicle
manufacturers. Specifically, NTEA takes
issue with the agency’s position that the
default recall responsibility scheme
‘‘provides an incentive for a final-stage
manufacturer to deal with a solid and
reputable incomplete vehicle
149 Petition
at 14.
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manufacturer.’’150 The agency has
addressed the weakness of NTEA’s
market forces argument in the section of
this notice pertaining to the
reasonableness of IVDs. NHTSA relies
on that analysis in rejecting NTEA’s
argument on this issue as well. As
reflected in that analysis, final-stage
manufacturers have been shown to be a
considerable market force in a multibillion dollar industry.
NTEA also takes issue with a
statement in a 1993 Federal Register
notice published by NHTSA.151 In that
notice, NHTSA announced that it was
terminating a rulemaking proceeding,
initiated in response to an NTEA
petition, that sought to allocate recall
responsibility for vehicles built in two
or more stages to the various
manufacturers in the chain of
production for those vehicles 152 Among
the reasons stated for NHTSA’s
termination of the rulemaking was that
‘‘the final-stage manufacturer is most
likely to be able to identify owners from
sales and warranty records, as well as
State registration records, which may
not be available to incomplete or
intermediate stage vehicle
manufacturers.’’ 153 NTEA contends that
this justification is not true.
NTEA considerably overreaches in
asserting that:
The incomplete vehicle manufacturer is in
a much better position to obtain information
about the current owner of a vehicle subject
to a recall. The incomplete vehicle
manufacturer is likely to have the longer and
more lucrative relationship with the dealer,
and, consequently, more leverage to obtain
the dealer’s prompt cooperation in compiling
the necessary information.154
NTEA overlooks the fact that there are
many different kinds of incomplete
vehicles, and incomplete vehicles are
sold in various stages of completion.
Similarly, for some types of multistage
vehicles (e.g., school buses, recreational
vehicles and ambulances), the customer
often purchases the vehicle from a finalstage manufacturer or one of its dealers
rather than from a dealer franchised by
the incomplete vehicle manufacturer.
Moreover, NTEA ignores the fact that
mailing lists for many recalls,
particularly those for vehicles in service
for some time, are obtained from
companies such as R.L. Polk, which cull
the names and addresses of vehicle
owners from State motor vehicle
registries. NTEA provides no
information or support for its statements
150 Id.
(quoting 70 FR at 7427).
151 Petition at 14.
152 58 FR at 40402.
153 Id. at 40404.
154 Petition at 14.
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regarding the relationships between
incomplete vehicle manufacturers and
dealers or its contention that ‘‘the
incomplete vehicle manufacturer is in a
much better position to obtain
information’’ about owners to conduct a
recall.
NTEA’s position also contradicts the
manner in which NHTSA has
historically treated multistage and
incomplete vehicles. As discussed
above, NHTSA has traditionally
regarded an incomplete vehicle as an
item of original equipment installed on
the vehicle, as finally assembled, at the
time it is delivered to its first
purchaser.155 Under provisions of the
Safety Act now codified at 49 U.S.C.
30102(b)(G) and (b)(F), a defect or
noncompliance in original equipment
‘‘is deemed to be a defect or
noncompliance of the motor vehicle in
or on which the equipment was
installed at the time of delivery of the
first purchaser,’’ and ‘‘the manufacturer
of a motor vehicle in or on which
original equipment was installed at the
time of delivery to the first purchaser is
deemed to be the manufacturer of the
equipment.’’ As such, the final-stage
manufacturer properly holds default
recall responsibility.
5. Additional Points in Support of
NHTSA’s Decision
NTEA’s alternative argument is that
default responsibility should rest with
incomplete vehicle manufacturers.
Apart from the legal issues and practices
noted above, this ignores the fact that
there are considerable fairness issues
associated with assigning default recall
responsibility to a class of
manufacturers that has no say in what
happens to an incomplete vehicle once
it leaves their hands. The incomplete
vehicle manufacturer transfers the
incomplete vehicle to a subsequent
manufacturer over which the
incomplete vehicle manufacturer has no
control, and the subsequent
manufacturer builds on the incomplete
vehicle a completed vehicle about
which the incomplete vehicle
manufacturer may have no knowledge.
Given these circumstances, to require
the incomplete vehicle manufacturer to
have default recall responsibility over
the vehicle as finally assembled would
be to impose a regulatory scheme
without logical support, which NHTSA
declines to do.
6. Conclusion
Because NTEA’s arguments regarding
default recall responsibility are
155 See Interp. letter to B.H. Smith, Nabors
Trailers, Inc. (Oct. 3, 1969).
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founded, in large part, on a factual
premise (i.e., that final-stage
manufacturers often unfairly assume the
burden of recalls for problems they did
not cause) expressly controverted by
NHTSA’s review of multistage vehicle
recalls, many of NTEA’s arguments
cannot be accepted. Moreover, the logic
and policy behind assigning default
recall responsibility to final-stage
manufacturers are supported by both the
agency’s historical treatment of
multistage vehicles and the documented
practice of incomplete vehicle
manufacturers taking responsibility for
recalls for which their actions are the
precipitating cause. Therefore, NHTSA
must deny NTEA’s petition as it
pertains to recall responsibility.
I. There Is No Need for NHTSA To
Require IVDs for Completed Vehicles
That Are Commonly Altered, or To
Allow Alterers To Rely on Pass-Through
Certification Opportunities Presented in
IVDs
Noting that IVDs and the related passthrough opportunities are available only
for incomplete vehicles, but that some
IVDs include conformity statements for
completed vehicles as well as for
incomplete vehicles, NTEA asked that
alterers be allowed to rely on such
conformity statements in performing
their own certification responsibilities.
NTEA further requested the agency to
require IVDs for completed vehicle
configurations commonly altered prior
to first retail sale.
Agency response: Unlike incomplete
vehicles, completed vehicles that are
altered prior to first retail sale have
already been certified by their original
manufacturer as complying with all
applicable FMVSS. By affixing the
appropriate label, as required under 49
CFR 567.4, the original manufacturer
discharges its certification
responsibilities with respect to the
vehicle. It would be unreasonable to
expect the original manufacturer to be
able to anticipate that a vehicle it has
fully manufactured and certified will be
altered prior to first retail sale, and even
more unreasonable to expect the
manufacturer to anticipate the myriad
kinds of alterations that could be
performed on such a vehicle. The
agency is therefore unwilling to require
manufacturers to supply IVDs with
completed vehicles. Accordingly, we
deny this aspect of NTEA’s petition.
Nevertheless, the agency is aware that
IVDs for some incomplete vehicle
models are readily available on their
manufacturers’ websites and elsewhere.
To the extent that a vehicle to be altered
is similar to one produced in an
incomplete vehicle configuration, the
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alterer is able to rely on appropriate
compliance statements made in the
relevant IVD, if any, in certifying that
the vehicle remains in compliance with
all applicable FMVSS affected by the
alteration.
The agency notes that unlike a finalstage manufacturer, which must certify
a vehicle’s compliance with all
applicable standards, an alterer need
only ‘‘ascertain that the vehicle as
altered conforms to the standards which
are affected by the alteration,’’ and must
certify that the vehicle, as altered,
‘‘conforms to all applicable Federal
Motor Vehicle Safety, Bumper, and
Theft Prevention Standards affected by
the alteration.’’ 156 Given the more
circumscribed nature of this
certification, the agency does not
recognize alterers as needing the same
opportunities for pass-through
certification that are needed by finalstage manufacturers.
J. Technical Amendment
NTEA noted that section 568.4(a)(5),
as amended under the final rule,
provides that the IVD should include
the ‘‘[g]ross axle weight rating (GAWR)
for each axle of the completed vehicle
* * *’’ (Emphasis added.) NTEA
suggested that ‘‘incomplete vehicle’’ be
substituted for the highlighted phrase.
The agency agrees that the existing
language in paragraph (a)(5) is unclear,
and has reworded the first sentence of
that paragraph to correspond to the
language of paragraph (a)(4), pertaining
to the gross vehicle weight rating
specification in the IVD. By doing so,
the agency grants this aspect of NTEA’s
petition.
III. Rulemaking Analyses and Notices
A. Executive Order 12866 and DOT
Regulatory Policies and Procedures
Executive Order 12866, ‘‘Regulatory
Planning and Review’’ (58 FR 51735,
October 4, 1993), provides for making
determinations whether a regulatory
action is ‘‘significant’’ and therefore
subject to Office of Management and
Budget (OMB) review and to the
requirements of the Executive Order.
The Order defines a ‘‘significant
regulatory action’’ as one that is likely
to result in a rule that may:
(1) Have an annual effect on the
economy of $100 million or more or
adversely affect in a material way the
economy, a sector of the economy,
productivity, competition, jobs, the
environment, public health or safety, or
State, local, or Tribal governments or
communities;
156 See
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(2) Create a serious inconsistency or
otherwise interfere with an action taken
or planned by another agency;
(3) Materially alter the budgetary
impact of entitlements, grants, user fees,
or loan programs or the rights and
obligations of recipients thereof; or
(4) Raise novel legal or policy issues
arising out of legal mandates, the
President’s priorities, or the principles
set forth in the Executive Order.
We have considered the impact of this
rulemaking under Executive Order
12866 and the Department of
Transportation’s regulatory policies and
procedures, and for the following
reasons have determined that it is not a
‘‘significant regulatory action’’ within
the meaning of section 3 of E.O. 12866
and is not ‘‘significant’’ within the
meaning of the Department of
Transportation’s regulatory policies and
procedures. There are only two nontechnical amendments adopted in this
rulemaking. The first permits
manufacturers of multistage vehicles to
petition the agency for temporary
exemptions from ‘‘dynamic test
requirements’’ in the FMVSS, as
opposed to ‘‘dynamic crash test
requirements,’’ which was specified in
the February 2005 Final Rule. This
amendment places no additional
requirements on multistage vehicle
manufacturers for the purpose of
obtaining temporary exemptions, and
can have no adverse consequence,
financial or otherwise, for any party that
stands to be affected by the rule.
The second non-technical amendment
requires multistage vehicle
manufacturers who petition the agency
for a temporary exemption under the
expedited procedures in subpart B of 49
CFR part 555 to discuss in the petition
the availability of alternate incomplete
vehicles that could allow the petitioner
to rely on IVDs when certifying a
completed vehicle, instead of
petitioning under that subpart. This
amendment does not preclude
multistage vehicles manufacturers who
fail to discuss the availability of
alternate incomplete vehicles from
petitioning for a temporary exemption,
as the temporary exemption procedures
set forth in subpart A of 49 CFR part 555
could still be used in that circumstance.
However, given the critical time
limitations that the agency faces in
processing a petition under subpart B,
obvious means to avoid the need for
filing such a petition must be addressed.
This document was not reviewed by the
Office of Management and Budget under
E.O. 12866, ‘‘Regulatory Planning and
Review.’’
For the following reasons, NHTSA
concludes that this final rule will not
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have any quantifiable cost effect on
motor vehicle manufacturers or motor
vehicle equipment manufacturers. Even
though multistage vehicle
manufacturers stand to be affected by
the two non-technical amendments
adopted in this final rule, one of those
amendments confers a benefit on those
manufacturers by broadening the range
of requirements in the FMVSS from
which multistage manufacturers may
obtain temporary exemptions. The other
non-technical amendment merely adds
a requirement for a fuller discussion of
the need for a multistage manufacturer
to obtain a temporary exemption on an
expedited basis, but does not preclude
those manufacturers from obtaining
temporary exemptions under other
procedures.
Because the economic effects of this
final rule are so minimal, no further
regulatory evaluation is necessary.
B. Regulatory Flexibility Act
Pursuant to the Regulatory Flexibility
Act (5 U.S.C. 601 et seq., as amended by
the Small Business Regulatory
Enforcement Fairness Act (SBFEFA) of
1996), whenever an agency is required
to publish a notice of proposed
rulemaking for any proposed or final
rule, it must prepare and make available
for public comment a regulatory
flexibility analysis that describes the
effect of the rule on small entities (i.e.,
small businesses, small organizations,
and small governmental jurisdictions).
The Small Business Administration’s
regulations at 13 CFR part 121 define a
small business, in part, as a business
entity ‘‘which operates primarily within
the United States.’’ (13 CFR 121.105(a)).
No regulatory flexibility analysis is
required if the head of an agency
certifies that the rule will not have a
significant economic impact on a
substantial number of small entities.
The SBREFA amended the Regulatory
Flexibility Act to require Federal
agencies to provide a statement of the
factual basis for certifying that a rule
will not have a significant economic
impact on a substantial number of small
entities.
The Deputy Administrator has
considered the effects of this rulemaking
action under the Regulatory Flexibility
Act (5 U.S.C. 601 et seq.) and certifies
that this final rule will not have a
significant economic impact on a
substantial number of small entities.
The statement of the factual basis for the
certification is that this final rule,
formulated in response to a petition for
reconsideration, makes two nontechnical amendments to the agency’s
regulations. The first allows multistage
vehicle manufacturers, many of which
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qualify as small businesses, to obtain
temporary exemptions on an expedited
basis from a broader range of
requirements in the FMVSS than were
previously permitted under the
regulation in question. The second nontechnical amendment requires a
petitioner to provide a fuller discussion
of the need to obtain a temporary
exemption on an expedited basis, but
does not preclude a petitioner unwilling
to provide this discussion from seeking
an exemption under other applicable
procedures. As such, the amendments
impose no adverse economic impact on
any party.
For these reasons, and for the reasons
described in our discussion on
Executive Order 12866 and DOT
Regulatory Policies and Procedures,
NHTSA concludes that this final rule
will not have a significant economic
impact on a substantial number of small
entities.
C. National Environmental Policy Act
NHTSA has analyzed these
amendments for the purposes of the
National Environmental Policy Act and
determined that they will not have any
significant impact on the quality of the
human environment.
D. Executive Order 13132 (Federalism)
Executive Order 13132 requires
NHTSA to develop an accountable
process to ensure ‘‘meaningful and
timely input by State and local officials
in the development of regulatory
policies that have federalism
implications.’’ The Executive Order
defines ‘‘policies that have federalism
implications’’ to include regulations
that have ‘‘substantial direct effects on
the States, on the relationship between
the national government and the States,
or on the distribution of power and
responsibilities among the various
levels of government.’’ Under Executive
Order 13132, NHTSA may not issue a
regulation with Federalism
implications, that imposes substantial
direct compliance costs, and that is not
required by statute, unless the Federal
government provides the funds
necessary to pay the direct compliance
costs incurred by State and local
governments, or the agency consults
with State and local officials early in the
process of developing the regulation.
NHTSA also may not issue a regulation
with Federalism implications and that
preempts State law unless the agency
consults with State and local officials
early in the process of developing the
regulation.
NHTSA has analyzed this rulemaking
action in accordance with the principles
and criteria set forth in Executive Order
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13132. The agency has determined that
this rule will not have sufficient
federalism implications to warrant
consultation with State and local
officials or the preparation of a
federalism summary impact statement.
This rule will not have any substantial
effects on the States, or on the current
Federal-State relationship, or on the
current distribution of power and
responsibilities among the various local
officials. Thus, the requirements of
section 6 of the Executive Order do not
apply.
E. Unfunded Mandates Reform Act
Section 202 of the Unfunded
Mandates Reform Act of 1995 (UMRA)
requires Federal agencies to prepare a
written assessment of the costs, benefits
and other effects of proposed or final
rules that include a Federal mandate
likely to result in the expenditure by
State, local or tribal governments, in the
aggregate, or by the private sector, of
more than $100 million annually
(adjusted for inflation with base year of
1995). Before promulgating a rule for
which a written assessment is needed,
section 205 of the UMRA generally
requires NHTSA to identify and
consider a reasonable number of
regulatory alternatives and to adopt the
least costly, most cost-effective, or least
burdensome alternative that achieves
the objectives of the rule. The
provisions of Section 205 do not apply
when they are inconsistent with
applicable law. Moreover, Section 205
allows NHTSA to adopt an alternative
other than the least costly, most costeffective or least burdensome alternative
if the agency publishes with the final
rule an explanation as to why that
alternative was not adopted.
This rule will not result in the
expenditure by State, local, or tribal
governments, in the aggregate, or by the
private sector, of more than $100
million annually. Accordingly, this rule
is not subject to the requirements of
sections 202 and 205 of the UMRA.
F. Executive Order 12778 (Civil Justice
Reform)
Pursuant to Executive Order 12988
‘‘Civil Justice Reform,’’ this agency has
considered whether this final rule
would have any retroactive effect.
NHTSA concludes that this final rule
will not have any retroactive effect.
Judicial review of the rule may be
obtainable under 5 U.S.C. 702. That
section does not require submission of
a petition for reconsideration or other
administrative proceedings before
parties may file suit in court.
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G. Paperwork Reduction Act
Under the Paperwork Reduction Act
of 1995 (PRA), a person is not required
to respond to a collection of information
by a Federal agency unless the
collection displays a valid OMB control
number. This final rule does not impose
any new information collection
requirements for which a 5 CFR part
1320 clearance must be obtained.
H. Executive Order 13045
Executive Order 13045 applies to any
rule that: (1) is determined to be
‘‘economically significant’’ as defined
under E.O. 12866, and (2) concerns an
environmental, health, or safety risk that
NHTSA has reason to believe may have
a disproportionate effect on children. If
the regulatory action meets both criteria,
we must evaluate the environmental
health or safety effects of the planned
rule on children, and explain why the
planned regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by us.
This rulemaking is not economically
significant and does not involve any
environmental, health, or safety risks
that disproportionately affect children.
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I. Privacy Act
Anyone is able to search the
electronic form of all submissions
received into any of our dockets by the
name of the individual submitting the
comment or petition (or signing the
comment or petition, if submitted on
behalf of an association, business, labor
union, etc.). You may review DOT’s
complete Privacy Act Statement in the
Federal Register published on April 11,
2000 (Volume 65, Number 70; Pages
19477–78) or you may visit https://
dms.dot.gov.
J. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA), Pub. L. 104–113,
section 12(d) (15 U.S.C. 272) directs
NHTSA to use voluntary consensus
standards in its regulatory activities
unless doing so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies, such as the Society of
Automotive Engineers (SAE). The
NTTAA directs the agency to provide
Congress, through the OMB,
explanations when we decide not to use
available and applicable voluntary
consensus standards.
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This rulemaking only addresses the
allocation of legal responsibilities
among regulated parties. As such, the
issues involved here are not amenable to
the development of voluntary standards.
This subpart applies to alterers and
manufacturers of motor vehicles built in
two or more stages to which one or more
standards are applicable. No
manufacturer or alterer that produces or
alters a total exceeding 10,000 motor
vehicles annually shall be eligible for a
temporary exemption under this
subpart. Any exemption granted under
this subpart shall be limited, per
manufacturer, to 2,500 vehicles to be
sold in the United States in any 12
consecutive month period. Incomplete
vehicle manufacturers and intermediate
manufacturers that do not intend to
certify the vehicles in accordance with
49 CFR 567.5(f) or (g), and instead
furnish Incomplete Vehicle Documents
to final-stage manufacturers in
accordance with 49 CFR 568.4 or 49
CFR 568.5, are not eligible for temporary
exemptions under this subpart.
567.5(f); an intermediate manufacturer
intending to certify the vehicle in
accordance with 49 CFR 567.5(g); a
final-stage manufacturer; or an industry
trade association representing a group of
alterers, incomplete vehicle
manufacturers, intermediate
manufacturers and/or final-stage
manufacturers may seek, as to any
vehicle configuration altered and/or
built in two or more stages, a temporary
exemption or a renewal of a temporary
exemption from any performance
requirement for which a Federal motor
vehicle safety standard specifies the use
of a dynamic test procedure to
determine compliance. Each petition for
an exemption under this section must
be submitted to NHTSA and must:
(a) Be written in the English language;
(b) Be submitted in three copies to:
Administrator, National Highway
Traffic Safety Administration, 400
Seventh St., SW., Washington, DC
20590;
(c) State the full name and address of
the applicant, the nature of its
organization (e.g., individual,
partnership, corporation, or trade
association), the name of the State or
country under the laws of which it is
organized, and the name of each alterer,
incomplete vehicle manufacturer,
intermediate manufacturer and/or finalstage manufacturer for which the
exemption is sought;
(d) State the number, title, paragraph
designation, and the text or substance of
the portion(s) of the standard(s) from
which the exemption is sought;
(e) Describe by type and use each
vehicle configuration (or range of
vehicle configurations) for which the
exemption is sought;
(f) State the estimated number of units
of each vehicle configuration to be
produced annually by each of the
manufacturer(s) for whom the
exemption is sought;
(g) Specify any part of the information
and data submitted that the petitioner
requests be withheld from public
disclosure in accordance with part 512
of this chapter, as provided by
§ 555.5(b)(6).
(1) The information and data which
petitioner requests be withheld from
public disclosure must be submitted in
accordance with § 512.4 of this chapter.
(2) The petitioner’s request for
withholding from public disclosure
must be accompanied by a certification
in support as set forth in appendix A to
part 512 of this chapter.
§ 555.12
§ 555.13
K. Regulation Identifier Number (RIN)
The Department of Transportation
assigns a regulation identifier number
(RIN) to each regulatory action listed in
the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. You may use the RIN contained in
the heading at the beginning of this
document to find this action in the
Unified Agenda.
I In consideration of the foregoing,
NHTSA amends 49 CFR Chapter V as
follows:
List of Subjects in 49 CFR Parts 555,
567, 568, and 571
Imports, Motor vehicle safety,
Reporting and recordkeeping
requirements, Tires.
PART 555—TEMPORARY EXEMPTION
FROM MOTOR VEHICLE SAFETY AND
BUMPER STANDARDS
1. The authority citation for part 555
of title 49 continues to read as follows:
I
Authority: 49 U.S.C. 30113, 32502, Pub. L.
105–277; delegation of authority at 49 CFR
1.50.
2. Part 555 subpart B is amended by
revising §§ 555.11, 555.12, and 555.13 to
read as follows:
I
§ 555.11
Application.
Petition for exemption.
An alterer; an incomplete vehicle
manufacturer intending to certify the
vehicle in accordance with 49 CFR
PO 00000
Frm 00030
Fmt 4701
Sfmt 4700
Basis for petition.
The petition shall:
(a) Discuss any factors (e.g., demand
for the vehicle configuration, loss of
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market, difficulty in procuring goods
and services necessary to conduct
dynamic tests) that the applicant desires
NHTSA to consider in deciding whether
to grant the application based on
economic hardship.
(b) Explain the grounds on which the
applicant asserts that the application of
the dynamic test requirements of the
standard(s) in question to the vehicles
covered by the application would cause
substantial economic hardship to each
of the manufacturers on whose behalf
the application is filed, providing a
complete financial statement for each
manufacturer and a complete
description of each manufacturer’s good
faith efforts to comply with the
standards, including a discussion of:
(1) The extent that no Type (1) or
Type (2) statement with respect to such
standard is available in the incomplete
vehicle document furnished, per part
568 of this chapter, by the incomplete
vehicle manufacturer or by a prior
intermediate-stage manufacturer or why,
if one is available, it cannot be followed;
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17:54 May 12, 2006
Jkt 208001
(2) A description of the incomplete
vehicle to be used to manufacture the
vehicle(s) subject to the petition. This
description must identify the
manufacturer of the incomplete vehicle,
state the incomplete vehicle’s GVWR,
and provide other available
specifications;
(3) The availability of alternative
incomplete vehicles, including
incomplete vehicles of different size,
GVWR, and number of axles, from the
same and other incomplete vehicle
manufacturers, that could allow the
petitioner to rely on Incomplete Vehicle
Documents when certifying the
completed vehicle, instead of
petitioning under this subpart;
(4) The existence, or lack thereof, of
generic or cooperative testing that
would provide a basis for demonstrating
compliance with the standard(s); and
(c) Explain why the requested
temporary exemption would not
unreasonably degrade safety.
PO 00000
PART 568—VEHICLES
MANUFACTURED IN TWO OR MORE
STAGES
1. The authority citation for part 568
of title 49 continues to read as follows:
I
Authority: 49 U.S.C. 30111, 30115, 30117,
30116; delegation of authority at 49 CFR 1.50.
2. Part 568 is amended by revising the
first sentence of paragraph (a)(5) of
§ 568.4 to read as follows:
I
§ 568.4 Requirements for incomplete
vehicle manufacturers.
(a) * * *
(5) Gross axle weight rating (GAWR)
for each axle of the completed vehicle
for which the incomplete vehicle is
intended, listed and identified in order
from front to rear (e.g., front, first
intermediate, second intermediate, rear).
***
*
*
*
*
*
Jacqueline Glassman,
Deputy Administrator.
[FR Doc. 06–4387 Filed 5–12–06; 8:45 am]
BILLING CODE 4910–59–P
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Agencies
[Federal Register Volume 71, Number 93 (Monday, May 15, 2006)]
[Rules and Regulations]
[Pages 28168-28197]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 06-4387]
[[Page 28167]]
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Part IV
Department of Transportation
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National Highway Traffic Safety Administration
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49 CFR Parts 555, 567, 568, and 571
Vehicles Built in Two or More Stages; Final Rule
Federal Register / Vol. 71, No. 93 / Monday, May 15, 2006 / Rules and
Regulations
[[Page 28168]]
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DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety Administration
49 CFR Parts 555, 567, 568, and 571
Docket No. NHTSA-2006-24664
RIN 2127-AJ91
Vehicles Built in Two or More Stages
AGENCY: National Highway Traffic Safety Administration (NHTSA), DOT.
ACTION: Final rule; response to petition for reconsideration.
-----------------------------------------------------------------------
SUMMARY: This document responds to a petition for reconsideration of
the February 14, 2005 final rule under 49 U.S.C. Chapter 301 and its
implementing regulations pertaining to vehicles built in two or more
stages and, to a lesser degree, to altered vehicles. This document
clarifies the recognition in that rule that under NHTSA's regulations,
multistage vehicles may be treated as a separate type of vehicle,
including, as appropriate, vehicles built on chassis-cab incomplete
vehicles. This document also amends a provision of the temporary
exemption procedures to allow, as appropriate, for exemption of
multistage vehicles from standards based on dynamic testing. This
document denies the remainder of the petition for reconsideration,
which involved certification of multistage vehicles and responsibility
for recalls of multistage vehicles.
DATES: The amendments made in this final rule are effective on
September 1, 2006. This final rule amends the final rule published on
February 14, 2005 (70 FR 7414), which is also effective on September 1,
2006.
Petitions: Petitions for reconsideration must be received by June
26, 2006 and should refer to this docket and be submitted to:
Administrator, Room 5220, National Highway Traffic Safety
Administration, 400 Seventh Street, SW., Washington, DC 20590. The
agency will not entertain petitions for reconsideration on 49 CFR Parts
567 Certification, 568 Vehicles Manufactured in Two or More Stages--All
Incomplete, Intermediate and Final Stage Manufacturers of Vehicles
Manufactured in Two or More Stages, or 573 Defect and Noncompliance
Responsibility and Reports. Issues under these regulations have been
addressed in rulemaking, including negotiated rulemaking, and in this
document. Any further consideration of these provisions would be
repetitive.
FOR FURTHER INFORMATION CONTACT:
For nonlegal issues: Harry Thompson, Office of Vehicle Safety
Compliance, NHTSA (telephone 202-366-5289).
For legal issues: For issues related to multistage vehicles as a
type of vehicle and temporary exemptions, George Feygin, Office of the
Chief Counsel, NHTSA (telephone 202-366-2992); For other legal issues,
Katherine Gehringer, Office of the Chief Counsel, NHTSA (telephone 202-
366-5263).
You can reach the above at the National Highway Traffic Safety
Administration, 400 Seventh St., SW., Washington, DC 20590.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Background
A. Description of issues unique to multistage vehicles
1. Multistage vehicles
2. Multistage vehicle manufacturers
3. Pass-through certification
4. Assumption of certification and recall responsibility
5. Incomplete vehicle document
6. Altered vehicles
B. The underlying rulemaking
II. NTEA's Petition for Reconsideration and the Agency's Response
A. Multistage vehicles built on chassis-cabs are treated the
same as those built on other types of incomplete vehicles
B. The new temporary exemption in Part 555 provision is
sufficient.
1. Clarification of what information petitioners must provide to
show good faith efforts to comply with applicable regulations
C. The current multistage vehicle certification scheme is
workable
1. Overview of the certification of multistage vehicles
2. Practical aspects of the multistage vehicle process
3. NTEA's position
4. The availability of multistage vehicles belies NTEA's
position
5. NTEA's argument is too broad and ignores gradations in types
of multistage vehicles
6. The existing IVDs are workable
a. FMVSS 105 Hydraulic and Electric Brake Systems and FMVSS 135
Light Vehicle Brake Systems.
b. FMVSS 204 Impact Protection for the Driver from the Steering
Control System.
c. FMVSS 201 Occupant Protection in Interior Impact.
d. FMVSS 212 Windshield Mounting.
e. FMVSS 219 Windshield Zone Intrusion.
f. FMVSS 214 Side Impact Protection
g. FMVSS 208 Occupant Crash Protection.
h. FMVSS 216 Roof Crush Resistance
i. FMVSS 301 Fuel System Integrity
7. Additional resources available to final-stage manufacturers
D. NHTSA's market forces argument is justified and consistent
with the multistage vehicle market
E. NHTSA's decision not to include a reasonableness requirement
is consistent with other NHTSA regulations
F. Impracticability should be decided in context of rulemaking
for each
FMVSS or on a petition for a temporary exemption
G. The current certification scheme is not an unlawful
delegation of agency authority
H. The agency's decision not to change default recall
responsibility, which historically has been assigned to final-stage
manufacturers, was reasonable
1. Background
2. Summary of NTEA's position
3. NTEA has not demonstrated that based on size, default
responsibility should be shifted from final-stage manufacturers
4. NTEA has not demonstrated that safety will be enhanced by
assigning default recall responsibility to incomplete vehicle
manufacturers
5. Additional points in support of NHTSA's decision
6. Conclusion
I. There is no need for NHTSA to require IVDs for completed
vehicles that are commonly altered, or to allow alterers to rely on
pass-through certification opportunities presented in IVDs
J. Technical amendment
III. Rulemaking Analyses and Notices
A. Executive Order 12866 and DOT Regulatory Policies and
Procedures
B. Regulatory Flexibility Act
C. National Environmental Policy Act
D. Executive Order 13132 (Federalism)
E. Unfunded Mandates Reform Act
F. Executive Order 12778 (Civil Justice Reform)
G. Paperwork Reduction Act
H. Executive Order 13045
I. Privacy Act
J. National Technology Transfer and Advancement Act
K. Regulation Identifier Number (RIN)
I. Background
A. Description of Issues Unique to Multistage and Altered Vehicles
The petition at issue requests NHTSA to reconsider certain
amendments adopted as part of a final rule published on February 14,
2005 (at 70 FR 7414) to address certification issues related to
vehicles built in two or more stages, and to a lesser degree, to
altered vehicles. Concepts and terminology relating to the
certification of these vehicles are described below.
1. Multistage Vehicles
In the typical situation, a vehicle built in two or more stages is
one in which an incomplete vehicle, such as a chassis-cab or cut-away
chassis built by one manufacturer, is completed by another manufacturer
who adds work-performing or cargo-carrying components to the vehicle.
For example, the incomplete vehicle may have a cab, but nothing built
on the frame behind the cab. As completed, it may be a dry freight van
(box truck), dump truck, tow truck, or plumber's truck. Like all
[[Page 28169]]
vehicles that are manufactured for sale in the United States, a
multistage vehicle must be certified as complying with all applicable
Federal motor vehicle safety standards (FMVSS) before the vehicle is
introduced into interstate commerce.\1\ Certification is provided in
the form of a label permanently affixed to the vehicle in a prescribed
location, which, among other things, identifies the vehicle's
manufacturer and date of manufacture, and states that the vehicle
conforms to all applicable FMVSS in effect on that date.
---------------------------------------------------------------------------
\1\ 15 U.S.C. 30115.
---------------------------------------------------------------------------
2. Multistage Vehicle Manufacturers
Manufacturers involved in the production of multistage vehicles can
include, in addition to the incomplete vehicle manufacturer, one or
more intermediate manufacturers, who perform manufacturing operations
on the incomplete vehicle after it has left the incomplete vehicle
manufacturer's hands, and a final-stage manufacturer who completes the
vehicle so that it is capable of performing its intended function.
3. Pass-Through Certification
In some circumstances, a manufacturer at an earlier stage in the
chain of production for a multistage vehicle can certify that the
vehicle will comply with one or more FMVSS when completed, provided
specified conditions are met. This allows what is commonly referred to
as ``pass-through certification.'' As long as a subsequent manufacturer
meets the conditions of the prior certification, that manufacturer may
rely on this certification and pass it through when certifying the
completed vehicle.
4. Assumption of Certification and Recall Responsibility
Although the final-stage manufacturer normally certifies the
completed vehicle's compliance with all applicable FMVSS, this
responsibility can be assumed by any other manufacturer in the
production chain. To take on this responsibility, the other
manufacturer must ensure that it is identified as the vehicle
manufacturer on the certification label that is permanently affixed to
the vehicle. The identified manufacturer also has legal responsibility
to provide NHTSA and vehicle owners with notification of any defect
related to motor vehicle safety or noncompliance with an FMVSS that is
found to exist in the vehicle, and to remedy any such defect or
noncompliance without charge to the vehicle's owner.
5. Incomplete Vehicle Document
The agency's regulations governing vehicles manufactured in two or
more stages at 49 CFR part 568 require incomplete vehicle manufacturers
to provide with each incomplete vehicle an incomplete vehicle document
(IVD). This document details, with varying degrees of specificity, the
types of future manufacturing contemplated by the incomplete vehicle
manufacturer and must provide, for each applicable safety standard, one
of three statements that a subsequent manufacturer can rely on when
certifying compliance of the vehicle, as finally manufactured, to some
or all of all applicable FMVSS.
First, the IVD may state, with respect to a particular safety
standard, that the vehicle, when completed, will conform to the
standard if no alterations are made in identified components of the
incomplete vehicle. This representation, which is referred to as a
``Type 1 statement,'' is most often made with respect to chassis-cabs,
since a significant portion of the occupant compartment in incomplete
vehicles of that type is already complete.
Second, the IVD may provide a statement of specific conditions of
final manufacture under which the completed vehicle will conform to a
particular standard or set of standards. This statement, which is
referred to as a ``Type 2 statement,'' is applicable in those instances
in which the incomplete vehicle manufacturer has provided all or a
portion of the equipment needed to comply with the standard, but
subsequent manufacturing might be expected to change the vehicle such
that it may not comply with the standard once finally manufactured. For
example, the incomplete vehicle could be equipped with a brake system
that would, in many instances, enable the vehicle to comply with the
applicable brake standard once the vehicle was complete, but that would
not enable it to comply if the completed vehicle's weight or center of
gravity height were significantly altered from those specified in the
IVD.
Third, the IVD may identify those standards for which no
representation of conformity is made because conformity with the
standard is not substantially affected by the design of the incomplete
vehicle. This is referred to as a ``Type 3 statement.'' A statement of
this kind could be made, for example, by a manufacturer of a stripped
chassis who may be unable to make any representations about conformity
to any crashworthiness standards if the incomplete vehicle does not
contain an occupant compartment. When it issued the original set of
regulations regarding certification of vehicles built in two or more
stages, the agency indicated that it believed final-stage manufacturers
would be able to rely on the representations made in the IVDs when
certifying the completed vehicle's compliance with all applicable
FMVSS.
6. Altered Vehicles
An altered vehicle is one that is completed and certified in
accordance with the agency's regulations and then altered, other than
by the addition, substitution, or removal of readily attachable
components, such as mirrors or tire and rim assemblies, or by minor
finishing operations such as painting, before the first retail sale of
the vehicle, in such a manner as may affect the vehicle's compliance
with one or more FMVSS or the validity of the vehicle's stated weight
ratings or vehicle type classification. The person who performs such
operations on a completed vehicle is referred to as a vehicle
``alterer.'' An alterer must certify that the vehicle remains in
compliance with all applicable FMVSS affected by the alteration.
B. The Underlying Rulemaking
Issues involving vehicles built in two or more stages have long
been matters of contention within the affected industry and before the
agency and the courts. Historically, NHTSA's regulations for
certification of multistage vehicles contained provisions for
certification statements by chassis-cab manufacturers.\2\ In 1990, the
United States Court of Appeals for the Sixth Circuit ruled in National
Truck and Equipment Ass'n v. NHTSA, 919 F.2d 1148 (6th Cir. 1990), that
the requirements of a particular FMVSS were impracticable for final-
stage manufacturers using vehicles other than chassis-cabs for which
the incomplete vehicle manufacturer was not required to provide ``pass-
through'' certification. Thereafter, the agency published a notice of
proposed rulemaking (NPRM) that proposed extending certification
requirements for chassis-cab manufacturers to manufacturers of all
incomplete vehicles.\3\ This would have permitted pass-through
certification for all types of multistage vehicles.
---------------------------------------------------------------------------
\2\ 49 CFR 567.5 (1977 and 1978).
\3\ 56 FR 61392 (December 3, 1991).
---------------------------------------------------------------------------
The proposal was highly controversial. On December 12, 1995, the
agency held a public meeting to solicit information from affected
manufacturers and members of the public on the certification of
vehicles built in two or more stages and
[[Page 28170]]
suggestions for the revision of agency regulations governing those
activities. On May 20, 1999, NHTSA published a notice of intent to
convene a negotiated rulemaking committee on the subject.\4\ In late
1999 and early 2000, NHTSA held public meetings. A chartered committee
that included representatives from incomplete vehicle manufacturers,
component manufacturers, final-stage manufacturers and alterers,
vehicle end-users, and NHTSA held several meetings between March 2000
and February 2002 at which issues involving the certification and
recall of vehicles built in two or more stages were discussed. The
committee failed to reach a consensus on several key issues involving
certification and recall responsibilities.
---------------------------------------------------------------------------
\4\ 64 FR 27499.
---------------------------------------------------------------------------
On June 28, 2004, the agency published a supplemental notice of
proposed rulemaking (SNPRM) addressing five different parts of the
agency's regulations related to vehicles built in two or more stages
and, to a lesser degree, to altered vehicles.\5\
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\5\ 69 FR 36038.
---------------------------------------------------------------------------
In the SNPRM, the agency addressed the issue of whether it
possesses the legal authority to exclude multi-stage vehicles as a
group from a standard.\6\ The agency tentatively concluded that it
could do so in regulations establishing FMVSS.
---------------------------------------------------------------------------
\6\ 69 FR at.
---------------------------------------------------------------------------
The proposed amendments included adding a new subpart to 49 CFR
part 555, Temporary Exemption from Motor Vehicle Safety and Bumper
Standards that would allow final-stage manufacturers and alterers to
obtain temporary exemptions from those portions of safety standards for
which the agency verifies compliance through dynamic crash testing. The
agency also proposed to streamline the temporary exemption process by
allowing an association or other party representing the interests of
multiple manufacturers to bundle petitions for a single vehicle design,
precluding the need for individual manufacturers to explain the
potential safety impacts of the requested exemption and their good
faith attempts to comply with the standard that is the subject of the
exemption request. The agency also proposed amendments that would
commit it to processing these temporary exemption requests in an
expedited fashion.
The agency also proposed in the SNPRM to amend 49 CFR part 567,
Certification, to extend to all incomplete vehicles, not just to
chassis-cabs, requirements for the incomplete vehicle manufacturer to
provide pass-through certification and to furnish information labels or
incomplete vehicle documents (IVDs) with the vehicle. The agency also
proposed to amend 49 CFR part 568, Vehicles Manufactured in Two or More
Stages, to reflect that an incomplete vehicle manufacturer may
incorporate by reference body builder or other design and engineering
guidance into the IVD. The agency also proposed to amend 49 CFR 571.8,
Effective Date, by providing intermediate and final-stage manufacturers
and alterers with an additional year or more of lead time to achieve
conformity with certain amendments to the FMVSS. NHTSA also published,
without the agency's endorsement, amendments to 49 CFR part 573, Defect
and Noncompliance Responsibility and Reports prepared by some parties
in the negotiated rulemaking process. These would permit the agency to
assign recall responsibility to the party it believes is in the best
position to conduct a notification and remedy campaign in circumstances
where accountability for the underlying defect or noncompliance is in
dispute among the various manufacturers in the production chain. The
agency solicited public comment on the amendments proposed in the
SNPRM.
After considering comments on the SNPRM, NHTSA published a final
rule, as previously noted, on February 14, 2005.\7\ The final rule
contained considerable relief for final stage manufacturers. First, as
a legal matter, the agency concluded that it possesses the legal
authority to exclude multistage vehicles as a group from a standard.\8\
This means that NHTSA could promulgate FMVSS that applied to some types
of vehicles such as trucks but that would not apply to multistage
vehicles. NHTSA concluded that it is appropriate to consider incomplete
vehicles, other than chassis-cabs, as a vehicle type subject to
consideration in the establishment of a regulation.\9\
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\7\ 70 FR 7414.
\8\ 70 FR at 7420 et seq.
\9\ 70 FR at 7421.
---------------------------------------------------------------------------
Second, the agency amended its regulations to establish a process
under which intermediate and final-stage manufacturers and alterers can
obtain temporary exemptions from dynamic performance requirements of
certain standards, and accorded those entities an additional year of
lead time to achieve compliance with new safety requirements, unless
the agency determines that either a longer or a shorter period is
appropriate. As stated in the final rule, under the new provisions,
qualified manufacturers may be granted temporary exemptions from FMVSS
requirements that are based on dynamic crash testing.
The final rule revised 49 CFR Parts 567 Certification and 568
Vehicles Manufactured in Two or More Stages--All Incomplete,
Intermediate and Final Stage Manufacturers of Vehicles Manufactured in
Two or More Stages. The final rule adopted much of the SNPRM as it
pertained to the certification of vehicles manufactured in two or more
stages. Unlike the earlier regulation, the certification provision for
manufacturers of multistage vehicles is no longer largely limited to
chassis-cabs. Under the February 2005 rule, the final-stage
manufacturer certifies that the vehicle meets applicable FMVSS, but can
rely on the prior manufacturers' IVD. The incomplete vehicle
manufacturer and intermediate manufacturers have certification
responsibilities for the vehicle as further manufactured or completed
by a final-stage manufacturer to the extent that the vehicle is
completed in accordance with the IVD. The incomplete vehicle
manufacturer and intermediate manufacturers also have certification
responsibilities for equipment subject to equipment standards that they
supply and for other items and associated standards in the contract
between them and the next stage manufacturer(s). The fact that some
components were provided by an incomplete vehicle manufacturer, absent
more, does not shift responsibility for certification to those
manufacturers with respect to completed vehicle performance standards.
The agency did not adopt in the final rule the recommendation of
certain commenters that it require incomplete vehicle manufacturers to
provide subsequent stage manufacturers with ``reasonable compliance
envelopes'' in the IVD.
The final rule did not amend the agency's rules under which the
final-stage manufacturer has the ultimate responsibility for conducting
a notification and remedy (recall) campaign when a safety-related
defect or noncompliance with a safety standard is found to exist in a
vehicle built in two or more stages. The agency noted that under the
existing rule, recalls are not delayed on account of disputes between
manufacturers. We observed that leaving ultimate recall responsibility
with the final-stage manufacturer avoids delays in removing unsafe
vehicles from the road. The agency further decided not to assume a role
of determining whether the incomplete vehicle manufacturer or final
stage manufacturer should conduct the recall where that issue is in
dispute.
[[Page 28171]]
In the comments there was considerable opposition to the proposal for
the agency to assign recall responsibility. The agency also rejected,
as moot, a companion proposal to make the decision assigning recall
responsibility nonreviewable.
II. NTEA's Petition for Reconsideration and the Agency's Response
On March 31, 2005, the National Truck Equipment Association (NTEA)
petitioned NHTSA for reconsideration of the final rule. In the
petition, NTEA noted that it participated as a committee member in the
negotiated rulemaking that preceded the issuance of the final rule.
NTEA observed that in the negotiated rulemaking, it argued that dynamic
test standards (which it identified as including FMVSS Nos. 105
Hydraulic and Electric Brake Systems, 121 Air Brake Systems, 201
Occupant Protection in Interior Impact, 203 Impact Protection for the
Driver from the Steering Control System, 204 Steering Control Rearward
Displacement, 206 Door Locks and Door Retention Components, 208
Occupant Crash Protection, 210 Seat Belt Assembly Anchorages, 212
Windshield Mounting, 214 Side Impact Protection, 219 Windshield Zone
Intrusion, 223 Rear Impact Guards, 301 Fuel System Integrity, 303 Fuel
System Integrity of Compressed Natural Gas Vehicles, and 305 Electric-
Powered Vehicles; Electrolyte Spillage and Electrical Shock Protection)
are impractical for intermediate manufacturers, final-stage
manufacturers, and alterers who complete multistage vehicles because
the tests that are incorporated into those standards cannot be
rationally performed by small businesses that build custom-manufactured
vehicles in production runs as small as one unit. NTEA contended that
because small businesses that complete multistage vehicles cannot
afford to conduct the tests that are the core of the dynamic test
standards, those standards remain impractical as applied to
intermediate and final-stage manufacturers and alterers. Citing the
agency's recognition in the preamble of the final rule that multistage
vehicles can be treated as a distinct vehicle type for the purpose of
establishing applicability of the FMVSS, NTEA contended that the agency
was no longer subject to any legal constraints in exempting such
vehicles from compliance with the dynamic test standards.
Aside from these general observations, the NTEA petition focused on
specific issues concerning the adoption of standards to which
multistage vehicles are subject, temporary exemptions, and
certification and recall responsibilities of multistage vehicle
manufacturers. The positions expressed by NTEA with respect to each of
those issues, and the agency's response, are set forth below.
A. Multistage Vehicles Built on Chassis-Cabs are Treated the Same as
Those Built on Other Types of Incomplete Vehicles
NTEA raised several arguments relating to the treatment of
multistage vehicles built on chassis-cabs under NHTSA's regulations,
including the new temporary exemption provisions that were added to 49
CFR part 555 Temporary Exemptions from Motor Vehicle Safety and Bumper
Standards as subpart B Vehicles Built in Two or More Stages and Altered
Vehicles. NTEA first argues that the procedures in subpart B should be
available to all manufacturers of vehicles built in two or more stages,
and should not exclude manufacturers of vehicles built on chassis-cabs.
The relevant regulatory text reads as follows:
``Sec. 555.11 Application. This subpart applies to alterers and
manufacturers of motor vehicles built in two or more stages to which
one or more standards are applicable. * * * Nothing in this subpart
prohibits an alterer, an intermediate manufacturer, a manufacturer
of incomplete vehicles other than chassis-cabs, or a final-stage
manufacturer from applying for a temporary exemption under subpart A
of this part.''
``Sec. 555.12 Petition for exemption. An alterer, intermediate
or final-stage manufacturer, or industry trade association
representing a group of alterers, intermediate and/or final-stage
manufacturers may seek, as to any vehicle configuration built in two
or more stages, a temporary exemption or a renewal of a temporary
exemption from any performance requirement for which a Federal motor
vehicle safety standard specifies the use of a dynamic crash test
procedure to determine compliance * * *''
NTEA also took issue with the statement in the final rule that
NHTSA had reconsidered its previous position with respect to the
agency's authority to either exclude vehicles manufactured in two or
more stages from certain FMVSS or to subject them to different
standards. There we stated that it is appropriate to consider
multistage vehicles built on incomplete vehicles ``other than those
incorporating chassis-cabs,'' as a vehicle type subject to
consideration in the establishment of regulations.\10\ We explained
that the agency could take multistage vehicles (other than those built
on chassis-cabs) as a group and exclude them from FMVSS that are
impracticable as they apply to these vehicles, or could subject these
vehicles to different requirements. In the final rule, we expressed
anticipation that final-stage manufacturers using chassis-cabs to
produce multistage vehicles would be in position to take advantage of
``pass-through certification,'' and therefore concluded that these
vehicles did not merit special consideration.
---------------------------------------------------------------------------
\10\ See 70 FR 7421.
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We now note that the regulatory text in sections 555.11 and 555.12,
as quoted above, does not expressly preclude manufacturers of vehicles
built on chassis-cabs from petitioning under the new procedures in
subpart B. However, the last sentence of Sec. 555.11 may be read to
imply that a manufacturer of a chassis cab cannot petition for a
temporary exemption under the pre-existing temporary exemption
procedures in subpart A.
NTEA position: In its petition, NTEA argued that NHTSA should not
distinguish between multistage vehicles built on chassis-cabs and other
types of vehicles built in two or more stages. NTEA was especially
concerned that the new temporary exemption procedures would not apply
to multistage vehicles built on chassis-cabs. NTEA argued that the
certification obstacles could be as significant for vehicles built on
chassis-cabs as they are for other types of vehicles manufactured in
two or more stages. NTEA noted that in the preamble to the final rule,
NHTSA recognized that certain multistage vehicles--those other than
chassis-cabs--are a vehicle type subject to consideration in the
establishment of agency regulations (i.e., that, in the future, the
agency could subject multistage vehicles to different standards). NTEA
agreed with NHTSA's resolution as far as it goes, but raised issues
concerning certain language in the preamble that distinguished
multistage vehicles built on chassis-cabs from those built on
incomplete vehicles other than chassis-cabs. The specific language that
is the subject of NTEA's concern is found in the agency's discussion of
its authority to exclude multistage vehicles from the FMVSS. There the
agency stated:
We are also concerned that we had overlooked the existence of
relevant physical attributes of multistage vehicles. Many of the
multistage vehicles in question have distinct physical features
related to their end use. More important, all of them incorporate
incomplete vehicles other than chassis-cabs. Especially in the
context of the difficulties of serving niche markets, the physical
limitations of the incomplete vehicles other than chassis-cabs can
adversely affect the ability of multistage manufacturer[s] to design
safety performance into their completed vehicles.
(70 FR 7421).
[[Page 28172]]
According to NTEA, the distinction drawn in this paragraph between
multistage vehicles built on chassis-cabs, and those built on other
types of incomplete vehicles is an artificial one. NTEA observed that
many types of completed vehicles can be built on more than one type of
chassis. NTEA contended that vehicles built on chassis-cabs face
certification obstacles that could be as significant as those for
vehicles built on non-chassis cabs.
Agency Response
a. Distinction between vehicles built on chassis-cabs and those
built on other types of incomplete vehicles.
In discussing our authority relating to multistage vehicles in the
February 2005 final rule,\11\ the agency drew a distinction between
vehicles built on chassis-cabs and other vehicles manufactured in two
or more stages with respect to consideration of future standards or
revisions to existing FMVSS and exemptions from those standards. We
stated that we would consider multistage vehicles other than those
built on chassis-cabs in setting new standards and in revising existing
ones. On further consideration, we want to make clear that the
distinction between different types of multistage vehicles is not one
of legal authority. That is, for the purposes of our authority to
prescribe regulations affecting vehicles manufactured in two or more
stages, there is no legal distinction between vehicles built on
chassis-cabs and other vehicles manufactured in two or more stages. In
those instances where it is deemed appropriate because of
practicability concerns, and where it is consistent with our safety
objectives, the agency can consider any multistage vehicle, including
those built on a chassis-cab, as a vehicle type in establishing or
amending our regulations. Accordingly, we grant NTEA's petition to the
extent it sought this clarification and we are amending one section
added under the final rule (49 CFR 555.12) to ensure that it is
consistent with this clarification.
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\11\ NHTSA also followed this approach in its August 2005 NPRM
on roof crush resistance. See Docket No. NHTSA-2005-22143-5, August
23, 2005.
---------------------------------------------------------------------------
Notwithstanding this clarification of our authority, we continue to
believe, in general, that there will be less need for the agency to
establish different standards for multistage vehicles built on chassis-
cabs, because their manufacturers should be able to take advantage of
pass-through certification and are less likely to face the
practicability concerns more readily associated with other types of
multistage vehicles. This practical distinction is discussed elsewhere
in this document.\12\
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\12\ See section II.C.5.
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b. Scope of the new temporary exemption provisions:
After carefully considering NTEA's petition, we wish to clarify the
scope of the new temporary exemption provisions in subpart B of 49 CFR
part 555. First, our discussion of our authority in the final rule, and
the distinction we noted between multistage vehicles built on chassis-
cabs and multistage vehicles built on other types of incomplete
vehicles, related primarily to consideration of future FMVSS or
revisions to existing standards. In those instances, the treatment of
multistage vehicles would be based on the facts. The discussion was not
intended to apply to subpart B, which, as the regulatory text correctly
indicates, applies not only to manufacturers of all types of multistage
vehicles, but also to alterers of completed vehicles. Therefore, the
new procedures in subpart B do not preclude manufacturers of multistage
vehicles built on chassis-cabs from petitioning for a temporary
exemption from one or more standards.
With respect to the last sentence of section 555.11, we conclude
that the sentence is unnecessary and confusing. The agency is making a
technical correction to section 555.11 to remove that sentence. We
observe that the scope of subpart A is unaffected by the availability
of the new procedures in subpart B.
Second, we note that both the subpart A and B temporary exemption
procedures are available only to manufacturers who assume legal
responsibility for the vehicle and intend to certify the vehicle in
accordance with 49 CFR part 567. In most instances, these parties are
final-stage manufacturers. However, under 49 CFR 568.7, the incomplete
vehicle manufacturer or an intermediate manufacturer can assume legal
responsibility for the vehicle as finally manufactured. Therefore,
these entities may petition the agency under either subpart A or B if
they intend to affix a certification label required by 49 CFR 567.5(f)
or (g), and if they meet other criteria specified in section 555.11. As
a practical matter, most incomplete vehicle manufacturers and
intermediate manufacturers would not qualify for financial hardship
relief because of the size of their operations. It is clear that the
new procedures in the final rule were not available to incomplete
vehicle manufacturers and intermediate manufacturers who do not certify
the vehicle as finally manufactured under 49 CFR 567.5(f) or (g), and
instead furnish IVDs and amendments to IVDs to final-stage
manufacturers in accordance with 49 CFR 568.4 or 568.5. Nevertheless,
we believe it is important to clarify the issue. Accordingly, the
agency is making a technical correction to the text of section 555.12.
For the reasons discussed above, it is clear that the new temporary
exemption procedures encompass manufacturers of all types of multistage
vehicles, including vehicles built on chassis-cabs, but are also
limited to manufacturers who assume legal responsibility for the
vehicle and intend to certify the vehicle in accordance with 49 CFR
part 567.
B. The New Temporary Exemption in Part 555 Is Sufficient
NTEA position: Though it acknowledged that the temporary exemption
provisions adopted by the agency in the final rule may help a
particular final-stage manufacturer to temporarily address a
certification problem, NTEA contended that those provisions do not
remedy the continuing inability of many final-stage manufacturers to
certify compliance with dynamic test standards. NTEA took issue with
language in sections 555.12 and 555.13, as added under the final rule,
which expressly limits the newly established temporary exemptions for
which alterers and manufacturers of motor vehicles built in two or more
stages may apply under subpart B of part 555. Those sections
characterize the temporary exemptions as being available from ``dynamic
crash test'' requirements found in the FMVSS. NTEA observed that the
agency has previously recognized that dynamic tests that do not involve
crashes may also be beyond the financial capability of final-stage
manufacturers. Accordingly, NTEA contended that the temporary exemption
provisions should apply to all dynamic test standards, and not just
those standards for which dynamic crash test requirements are
prescribed.
Agency Response
In the final rule, the agency limited subpart B to FMVSS
requirements that incorporate dynamic crash tests. As discussed above,
NTEA argued that subpart B should apply to all standards that are based
on dynamic testing and not just dynamic crash testing.
After carefully considering NTEA's petition, we have decided to
expand the scope of subpart B so that manufacturers of multistage
vehicles can petition the
[[Page 28173]]
agency for a temporary exemption from requirements that incorporate
various dynamic tests generally, and not exclusively dynamic crash
tests. Therefore, we grant this aspect of NTEA's petition, and amend
the final rule accordingly.
First, we observe that small volume manufacturers are currently
able to petition the agency for temporary exemptions from all Federal
motor vehicle safety and bumper standards under subpart A. Therefore
our reconsideration of the scope of subpart B relates to the
availability of the more streamlined procedures in that subpart rather
than to the possibility of a manufacturer obtaining an exemption, in
appropriate circumstances, at all.
Second, we note that under section 555.13(a) and (b) of subpart B,
in order to petition for an exemption, the petitioner must show why the
test requirements of a particular standard would cause substantial
economic hardship. This showing must include detailed financial
information and a complete description of the petitioner's good faith
efforts to comply with the standards.
Specifically, the petitioner must explain the inadequacy of IVD
documents furnished by one or more incomplete vehicle manufacturers or
by prior intermediate manufacturers pursuant to part 568. The
petitioner must also show why generic or cooperative testing is
impracticable. In addition, the petitioner must explain its difficulty
in procuring goods and services necessary to conduct dynamic tests. We
also note that in addition to showing hardship, each petitioner is
required to explain under section 555.13(c) why the requested temporary
exemption would not unreasonably degrade safety.
In limited circumstances, the difficulty or impracticability of
testing a multitude of unique vehicle configurations, or otherwise
obtaining an appropriate basis for certification, with the associated
financial hardships, may extend beyond the requirements for which the
agency verifies compliance solely through crash testing. We note that a
dynamic test is one that requires application of forces or energy to
the vehicle and the FMVSS include a variety of dynamic tests in
addition to those involving crash tests. As the negotiated rulemaking
committee pointed out, and as we noted in the SNPRM,\13\ in some
circumstances, there may be considerable costs associated with dynamic
tests other than dynamic crash tests, and there may be significant
damage to vehicles from such tests.
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\13\ See 69 FR 36042.
---------------------------------------------------------------------------
While we have decided not to restrict the exemption provisions in
subpart B to requirements incorporating dynamic crash tests, but
instead to extend those provisions to requirements incorporating any
kind of dynamic test, we note that the ability of multistage vehicle
manufacturers to make the requisite showing of hardship will be related
to the testing costs (or the cost of other means of obtaining an
appropriate basis for certification) associated with each specific
standard and requirement for which an exemption is sought, as well as
the availability of alternatives (such as using a different incomplete
vehicle) and potential safety consequences. Therefore, in view of the
range of possible circumstances, we do not believe it is necessary for
us to attempt, in this document, to specify the dynamic tests that may
have high costs, as opposed to those for which the costs should be
relatively low.
While we have expected the number of instances in which an
exemption will be needed from requirements incorporating dynamic crash
tests to be small, we expect the number to be even smaller for
requirements incorporating other types of dynamic tests. This
expectation reflects the nature of the tests at issue, the alternatives
available to final-stage manufacturers, the information contained in
incomplete vehicle documents, and the other relief that multistage
manufacturers were provided in the February 2005 final rule.
In consideration of these issues, the agency is amending the scope
of subpart B to include requirements that are based on dynamic testing
generally, rather than those based on dynamic crash tests alone. We
have revised the text of section 555.12 accordingly.
1. Clarification of What Information Petitioners Must Provide To Show
Good Faith Efforts To Comply With Applicable Regulations
As indicated in the previous section, petitioners under subpart B
are required to provide ``a complete description of each manufacturer's
good faith efforts to comply with the standards.'' See section
555.13(b).\14\ The ability of the manufacturers of vehicles built in
two or more stages to take advantage of ``pass-through'' certification
may be dependent on selection of an incomplete vehicle that is
appropriate for the intended application. That is, the availability of
a sufficient ``pass-through'' to permit certification of compliance
depends not only on information provided by incomplete vehicle
manufacturers, but also on the intermediate and final-stage
manufacturers using the appropriate incomplete vehicle for the intended
application.
---------------------------------------------------------------------------
\14\ 49 U.S.C. 30113(b)(3)(B)(i) authorizes NHTSA to exempt only
those manufacturers that have tried to comply with the standard in
good faith.
---------------------------------------------------------------------------
One aspect of the final-stage manufacturer's good faith efforts to
comply with an FMVSS is determining whether an incomplete vehicle is
available that will enable it to utilize ``pass-through
certification.'' We note that it is unlikely that the agency would find
it in the public interest to grant petitions filed by a final-stage
manufacturer that made no good-faith effort to determine whether an
appropriate incomplete vehicle, which would allow effective pass-
through certification, was available. The granting of a petition would
exempt the vehicle from one or more safety standards and, as a general
matter, we believe this would not be justified if there were an
alternative that would comply with safety standards.
While the issue of appropriate selection of the incomplete vehicle
is relevant to compliance with dynamic crash test standards, we believe
the issue is likely to be more significant as we extend the scope of
subpart B to include requirements including dynamic tests more
generally. For example, in order to take advantage of pass-through
certification for a braking standard, the final stage manufacturer
needs to assess whether an incomplete vehicle is available that will
enable it to stay within the envelopes for weight and center of gravity
for the intended application. This may involve assessing incomplete
vehicles of varying size, gross vehicle weight rating or ``GVWR, \15\
and number of axles that are available from different manufacturers.
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\15\ GVWR means the value specified by the manufacturer as the
loaded weight of a single vehicle. 49 CFR 571.3.
---------------------------------------------------------------------------
While we believe that the current requirement that petitioners
provide a complete description of each manufacturer's good faith
efforts to comply with the standards may be read to encompass this in
relevant situations, we believe it is appropriate to make it clear in
the regulatory text. This is particularly important since the issue is
likely to become more significant with the expanded scope of subpart B.
Accordingly, we are including in section 555.13 a provision
requiring the petitioners to furnish the agency with information
regarding the availability of
[[Page 28174]]
alternative incomplete vehicles (including ones of different size, GVWR
and number of axles), from the same and other incomplete vehicle
manufacturers, that could allow the petitioner to rely on IVDs when
certifying the completed vehicle, instead of petitioning under subpart
B. This information will also help the agency make its decisions in the
timeframe specified in subpart B.
C. The Current Multistage Vehicle Certification Scheme Is Workable
NTEA position: NTEA asserted that even though NHTSA recognized in
the SNPRM that incomplete vehicle manufacturers must provide vehicle
upfitters (as final-stage manufacturers are sometimes referred to in
the trade) with reasonable conformity envelopes (referencing 69 FR
36044), the agency did not adopt as part of the final rule a
reasonableness standard for conformity statements in an IVD. NTEA
further observed that the agency relied on a market-based argument in
concluding that ``incomplete vehicle manufacturers have business
reasons to provide workable IVDs'' and that ``[t]here is no market for
incomplete vehicles that cannot be manufactured into completed vehicles
that will meet the applicable FMVSS'' (citing final rule at 70 FR
7425). NTEA contends that the market forces theory articulated by the
agency is simply wrong. According to NTEA, incomplete vehicle
manufacturers at present provide no meaningful compliance envelope,
even on chassis-cabs, for numerous dynamic test standards.
NTEA also contends that NHTSA's market-forces argument is premised
on the erroneous assumption that the final-stage manufacturer is in a
position to choose the brand chassis on which it will complete a
vehicle. NTEA observed that in the vast majority of cases, the customer
goes to a truck dealer, not a final-stage manufacturer, to purchase a
multistage vehicle. The dealer then engages the final-stage
manufacturer to install the body and related equipment per the
customer's specifications. Given this scenario, NTEA asserts that the
final-stage manufacturer is not in a position to inform the dealer that
he would prefer to work on a different chassis. As a consequence, NTEA
concludes that the market does not exert any pressure on the incomplete
vehicle manufacturer to provide reasonable compliance envelopes.
NTEA also surmised that the incomplete vehicle manufacturer will
err on the side of not taking on liability, and does so by making its
envelope as narrow as possible or nonexistent. Reasoning that
meaningful pass-through certification would require the incomplete
vehicle manufacturer to expend resources on testing to determine the
proper parameters of such certification, NTEA concludes that the
elimination of meaningful pass-through certification therefore saves
the incomplete vehicle manufacturer time and money.
NTEA also took issue with the agency's observation in the preamble
of the final rule that because of its subjectivity, the reasonableness
standard recommended by NTEA for conformity statements in the IVD is
not susceptible to effective enforcement (referencing 70 FR 7425). NTEA
asserted that this is inconsistent with the fact that the agency uses a
good faith standard for determining the application of civil penalties.
NTEA faults the agency for failing to explain why it cannot fashion a
reasonableness standard for IVDs, but can in a closely-related context.
Agency response: For the reasons set forth below, we deny this
aspect of NTEA's petition.
1. Overview of the Certification of Multistage Vehicles
The certification process is governed by 49 CFR part 567.\16\ 49
CFR 567.5 \17\ sets forth the certification requirements for
manufacturers of vehicles manufactured in two or more stages. With
limited exceptions,\18\ each manufacturer of an incomplete vehicle and
each intermediate manufacturer \19\ assumes legal responsibility for
all certification-related duties under the Vehicle Safety Act \20\ with
respect to:
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\16\See also 49 U.S.C. 30115.
\17\ In this part of the preamble, except as otherwise stated,
the references to the regulations are to the regulations published
on February 14, 2005 that will take effect September 1, 2006. See 70
FR 7414, 7428 (Feb. 14, 2005).
\18\ See 70 FR at 7432-33, 49 CFR 567.5 (b) and (c).
\19\ In the remainder of the preamble, NHTSA will not discuss
intermediate manufacturers separately.
\20\ The Vehicle Safety Act is officially 49 U.S.C. Chapter 301.
---------------------------------------------------------------------------
(i) Components and systems it installs or supplies for installation
on the incomplete vehicle, unless changed by a subsequent manufacturer;
(ii) The vehicle as further manufactured or completed by an
intermediate or final-stage manufacturer, to the extent that the
vehicle is completed in accordance with the IVD [incomplete vehicle
document]; and
(iii) The accuracy of the information contained in the IVD.\21\
---------------------------------------------------------------------------
\21\ 49 CFR 567.5(b)(1).
---------------------------------------------------------------------------
Final-stage manufacturers have complementary duties. Pursuant to 49
CFR 567.5(d), final-stage manufacturers assume
legal responsibility for all certification-related duties and
liabilities under the Vehicle Safety Act, except to the extent that
the incomplete vehicle manufacturer or an intermediate manufacturer
has provided equipment subject to a safety standard or expressly
assumed responsibility for standards related to systems and
components it supplied and except to the extent that the final-stage
manufacturer completed the vehicle in accordance with the prior
manufacturers' IVD or any addendum furnished pursuant to 49 CFR part
568, as to the Federal motor vehicle safety standards fully
addressed therein.\22\
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\22\ 49 CFR 567.5(d)(1).
Final-stage manufacturers also have the duty to affix a certification
label to each vehicle in a manner that does not obscure labels affixed
by previous stage manufacturers and that, among other things, contains
certification statements.\23\
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\23\ 49 CFR 567.5(d)(2).
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The final-stage manufacturer may make one of the following
alternative certification statements: (1) The vehicle conforms to all
applicable federal motor vehicle safety standards (FMVSS); (2) the
vehicle was completed in accordance with the prior manufacturers' IVD
where applicable and conforms to all applicable FMVSS; or (3) the
vehicle was completed in accordance with the prior manufacturers' IVD
where applicable except for certain listed exceptions by FMVSS and the
vehicle conforms to all applicable FMVSS.\24\
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\24\ 49 CFR 567.5(d)(2)(v)(A).
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As reflected above, a number of certification provisions refer to
incomplete vehicle documents or IVDs. The incomplete vehicle
manufacturer furnishes an IVD for incomplete vehicles pursuant to 49
CFR 568.4. In the IVD, among other things, for each applicable FMVSS,
the incomplete vehicle manufacturer makes one of three affirmative
statements: (1) A Type 1 statement that the vehicle when completed will
conform to the standard if no alterations are made in identified
components; (2) a Type 2 statement that sets forth the specific
conditions of final manufacture under which the incomplete vehicle
manufacturer specifies that the completed vehicle will conform to the
standard (e.g., the vehicle when completed will meet the brake standard
if it does not exceed gross axle weight ratings, the center of gravity
at a specific vehicle weight rating is not above a certain height and
no alterations are made to any brake system component on the incomplete
vehicle.); or (3) a Type 3 statement that
[[Page 28175]]
conformity to the standard cannot be determined based on the incomplete
vehicle as supplied, and the incomplete vehicle manufacturer makes no
representation as to conformity with the standard (e.g., when
components and systems must be added by the final-stage manufacturer
and compliance cannot be decided at the time the incomplete vehicle
leaves the incomplete vehicle manufacturer).
When the IVD makes a Type 1 or Type 2 statement, there is ``pass-
through'' certification unless obviated by a subsequent manufacturer.
The final-stage manufacturer relies on the IVD to certify the vehicle
to a particular standard.
2. Practical Aspects of the Multistage Vehicle Process
An incomplete vehicle, as long defined by NHTSA,\25\ is not a
vehicle. It is either
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\25\ Prior to the 2005 amendments, incomplete vehicle was
similarly defined in 49 CFR 568.3 as: ``* * * an assemblage
consisting, as a minimum, of frame and chassis structure, power
train, steering system, suspension system, and braking system, to
the extent that those systems are to be part of the completed
vehicle, that requires further manufacturing operations, other than
the addition of readily attachable components, such as mirrors or
tire and rim assemblies, or minor finishing operations such as
painting, to become a completed vehicle.''
(1) An assemblage consisting, at a minimum, of chassis
(including the frame) structure, power train, steering system,
suspension system, and braking system, in the state that those
systems are to be part of the completed vehicle, but requires
further manufacturing operations to become a completed vehicle; or
(2) An incomplete trailer.\26\
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\26\ 49 CFR 567.3 (2006).
In the multistage vehicle process, the incomplete vehicle
manufacturer builds a chassis that has sufficient attributes to meet
the definition of incomplete vehicle. After the incomplete vehicle
manufacturer completes its work, it ships the chassis. The chassis may
range from being relatively close to completion (such as a chassis-cab
\27\) to being relatively far from completion (such as a stripped
chassis \28\). The chassis may end up at a dealer, in a pool of
incomplete vehicles that are readily available for completion, or at a
final-stage manufacturer. Following the addition of a truck body or
equipment, the chassis could be used for a flatbed truck, dump truck,
tow truck (wrecker), box truck (dry freight van), service truck,
utility truck or other specialized application.\29\ Regardless of the
state of completion of the chassis or where it goes after it leaves the
incomplete vehicle manufacturer's plant, there is a fundamental fact:
once the incomplete vehicle is out of the incomplete vehicle
manufacturer's hands, the incomplete vehicle manufacturer does not have
control over what is done with or added to the incomplete vehicle.
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\27\ A chassis cab is an incomplete vehicle with a completed
occupant compartment that requires only the addition of cargo-
carrying, work-performing, or load-bearing components to perform its
intended function. See 49 CFR 567.3 (2005). For illustration
purposes, an example is a pickup truck without a standard pickup
truck bed. These may be built into various trucks including a
tradesman's utility service truck, a tow truck, a dump truck, a box
truck or a specialized work truck.
\28\ A stripped chassis may be viewed as meeting the definition
of an incomplete vehicle without more. As shipped by the incomplete
vehicle manufacturer, it would have steering control and braking
systems (to meet the definition of incomplete vehicle). It
ordinarily would not have the windshield, roof, A-pillar (the pillar
to which the windshield attaches), B pillar (the pillar behind the
front doors) or body components. Ford's E-series incomplete vehicle
manual refers to this as a basic chassis. These may not be
particularly evident on the road and may underlie, for illustration
purposes, school buses or large recreation vehicles.
\29\ See NTEA Petition at 4.
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There can be problems with the vehicle once completed that may not
be attributed to the incomplete vehicle manufacturer but that may
fairly be attributed to the final-stage manufacturer. For example,
assume that an incomplete vehicle manufacturer ships a chassis with
brakes that under the IVD would meet the applicable brake systems FMVSS
if the chassis were used for light duty applications but not for heavy
duty applications. The chassis is then out of the control of the
incomplete vehicle manufacturer. Assume that the final-stage
manufacturer adds a dump truck body so that the completed truck has a
GVWR greater than that specified in the IVD. In a colloquial sense, the
truck would be overloaded.\30\ Alternatively, assume that the final-
stage manufacturer mounts a top-heavy gasoline tank on the chassis. In
such cases, the vehicle would not meet the FMVSS for brake systems, and
ordinarily would be outside the IVD compliance envelope. As another
example, the final-stage manufacturer may make modifications to the
interior compartment of a chassis-cab, which could take the incomplete
vehicle out of compliance with various FMVSS developed to protect
occupants in crashes. Final-stage manufacturers could also add parts
and equipment that make the vehicle noncompliant.
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\30\ The term overloaded has a particular meaning in the context
of some FMVSS, not as an issue here. In this preamble, NHTSA is
using ``overloaded'' in a colloquial way, meaning too heavy or
exceeding GVWR specifications.
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In recognition of the fact that incomplete vehicle manufacturers do
not control work performed by final-stage manufacturers and can fairly
anticipate only some things, but not everything, done by final-stage
manufacturers, the regulatory system of ``pass-through'' certification
is reasonable. The IVD, prepared by the incomplete vehicle
manufacturer, provides the basis for the final-stage manufacturer's
certification with enumerated FMVSS, on various conditions, including,
for example, that the final-stage manufacturer does not exceed the GVWR
of the chassis or introduce modifications to the incomplete vehicle
that interfere with compliance. Usually, the IVD is a general document
that accompanies the incomplete vehicle. IVDs are typically not limited
to one application (one body or type of equipment), but contain limits
and conditions in light of the nature and capacity of the chassis and
potential problems resulting from completion of an incomplete vehicle.
Final-stage manufacturers are informed, by the IVD, of components and
systems that should not be altered, and, by following those
instructions and other information from the incomplete vehicle
manufacturer, they are able to certify.
The system of pass-through certification has existed for more than
25 years, and in that time many multistage vehicles have been built and
certified by final-stage manufacturers. This indicates that the system
is workable and operates as intended.
3. NTEA's Position
NTEA takes issue with the IVD and pass-through certification
process. Assuming that FMVSS apply,\31\ NTEA maintains as a sweeping
proposition that the IVDs currently provided are unworkable and
insufficient.
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\31\ In NTEA's view, some FMVSS should not apply to multistage
vehicles as a vehicle type, and even if they are applicable under
the regulations establishing FMVSS (49 CFR part 571), there should
be exemptions from FMVSS based on petitions from individual final-
stage manufacturers or groups of such manufacturers. 49 CFR part
555.
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NHTSA does not accept NTEA's position. The certification provisions
are important. Under them, the final-stage manufacturer historically
has provided, and under the regulations published in February of 2005
must provide, its certification that the vehicle complies with
applicable Federal motor vehicle safety standards. For almost 40 years,
these standards have been one of the most critical foundations for
motor vehicle safety. Under 49 U.S.C. 30115, the manufacturer may not
issue the certificate if, in exercising reasonable care, it has reason
to know the
[[Page 28176]]
certificate is false or misleading in a material respect.
NTEA's petition is conclusory. Overall, NTEA seeks to remove the
certification responsibility from final-stage manufacturers and impose
much of that responsibility on incomplete vehicle manufacturers. NTEA's
petition ignores the fact that incomplete vehicle manufacturers do not
control what final-stage manufacturers do with the incomplete vehicles.
NTEA also complains generally without constructively delineating the
contents of an alternative IVD that would be fair to incomplete vehicle
manufacturers and would not require them to be involved in the design
and testing of completed vehicle. Finally, NTEA fails to demonstrate
that NHTSA has the authority to unilaterally rewrite the IVDs and
impose them on incomplete vehicle man