Federal Motor Vehicle Safety Standards; Air Brake Systems, 74270-74283 [05-24070]
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pipeline until the operator completes
the repair of these conditions. An
operator must calculate the temporary
reduction in operating pressure using
the formula in section 451.7 of ASME/
ANSI B31.4 (ibr, see § 195.3), if
applicable. If the formula is not
applicable to the type of anomaly or the
calculated pressure results in a higher
operating pressure, an operator must use
an alternative acceptable method to
calculate a reduced operating pressure.
An operator must treat the following
conditions as immediate repair
conditions:
*
*
*
*
*
(j) * * *
(3) Assessment intervals. An operator
must establish five-year intervals, not to
exceed 68 months, for continually
assessing the line pipe’s integrity.* * *
*
*
*
*
*
Issued in Washington, DC, on December
12, 2005.
Stacey L. Gerard,
Associate Administrator for Pipeline Safety.
[FR Doc. 05–24061 Filed 12–12–05; 1:29 pm]
BILLING CODE 4910–60–P
DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety
Administration
49 CFR Part 571
[Docket No. NHTSA–2005–21462]
RIN 2127–AJ37
Federal Motor Vehicle Safety
Standards; Air Brake Systems
National Highway Traffic
Safety Administration (NHTSA),
Department of Transportation.
ACTION: Notice of proposed rulemaking
(NPRM).
AGENCY:
SUMMARY: The agency is proposing to
amend our air brake standard to
improve the stopping distance
performance of truck tractors. Based on
current safety trend data and brake
system technologies for truck tractors,
we are proposing to reduce the required
stopping distance for these vehicles by
20 to 30 percent. We have tentatively
concluded that truck tractors are
capable of achieving a reduction in
stopping distance within this range with
existing technologies.
We also discuss research and request
comment concerning improving the
braking performance of other types of
heavy vehicles, i.e., trailers, straight
trucks, and buses. The agency may
address improved braking performance
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for these other vehicles in a future
rulemaking.
You should submit comments
early enough to ensure that Docket
Management receives them not later
than April 14, 2006.
ADDRESSES: You may submit comments
(identified by the DOT DMS Docket
Number) by any of the following
methods:
• Web site: https://dms.dot.gov.
Follow the instructions for submitting
comments on the DOT electronic docket
site.
• Fax: (202) 493–2251.
• Mail: Docket Management Facility,
U.S. Department of Transportation, 400
Seventh Street, SW., Nassif Building,
Room PL–401, Washington, DC 20590–
001.
• Hand Delivery: Room PL–401 on
the plaza level of the Nassif Building,
400 Seventh Street, SW., Washington,
DC, between 9 a.m. and 5 p.m., Monday
through Friday, except Federal
Holidays.
• Federal eRulemaking Portal: Go to
https://www.regulations.gov. Follow the
online instructions for submitting
comments.
Instructions: All submissions must
include the agency name and docket
number or Regulatory Identification
Number (RIN) for this rulemaking. For
detailed instructions on submitting
comments and additional information
on the rulemaking process, see the
Request for Comments heading under
the SUPPLEMENTARY INFORMATION section
of this document. Note that all
comments received will be posted
without change to https://dms.dot.gov,
including any personal information
provided. You may review DOT’s
complete Privacy Act Statement in the
Federal Register published on April 11,
2000 (Volume 65, Number 70; Pages
19477–78) or you may visit https://
dms.dot.gov.
Docket: For access to the docket to
read background documents or
comments received, go to https://
dms.dot.gov at any time or to Room PL–
401 on the plaza level of the Nassif
Building, 400 Seventh Street, SW.,
Washington, DC, between 9 a.m. and 5
p.m., Monday through Friday, except
Federal Holidays.
FOR FURTHER INFORMATION CONTACT: The
following persons at the National
Highway Traffic Safety Administration:
For non-legal issues: Mr. Jeff Woods
of the NHTSA Office of Rulemaking at
(202) 366–6206.
For legal issues: Mr. Christopher
Calamita of the NHTSA Office of Chief
Counsel at (202) 366–2992.
DATES:
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You may send mail to both of these
officials at the National Highway Traffic
Safety Administration, 400 Seventh St.,
SW., Washington, DC 20590.
SUPPLEMENTARY INFORMATION:
I. Background
II. Safety Issues
III. Heavy Truck Braking Performance
A. NHTSA Research
B. Industry Research
C. Agency Proposal
IV. Benefits and Costs of Improved Stopping
Distances
V. Lead Time
VI. Ongoing and Future Research
VII. Request for Comments
VIII.Rulemaking Analyses and Notices
I. Background
On March 10, 1995, we published
three final rules as a part of a
comprehensive effort to improve the
braking ability of medium and heavy
vehicles 1 (60 FR 13216 and 60 FR
13287). The major focus of that effort
was to improve the directional stability
and control of heavy vehicles during
braking through antilock brake system
(ABS) requirements. However, the 1995
effort also reinstated stopping distance
requirements for air-braked vehicles,
and established different stopping
distances for different types of heavy
vehicles. Previous stopping distance
requirements for medium and heavy
vehicles had been invalidated in 1978
by the United States Court of Appeals
for the 9th Circuit because of issues
with the reliability of ABS then in use.
See, PACCAR v. NHTSA, 573 F.2d 632
(9th Cir. 1978) cert. denied, 439 U.S.
862 (1978).
The current stopping distance
requirements under Federal Motor
Vehicle Safety Standard No. 121, Air
brake systems, as established under the
1995 final rule, are determined
according to vehicle type. Under the
loaded-60-mph stopping distance
requirements of FMVSS No. 121, airbraked buses must comply with a
stopping distance of 280 feet, air-braked
single-unit trucks must comply with a
stopping distance of 310 feet, and airbraked truck tractors must comply with
a stopping distance requirement of 355
feet.2 Under the unloaded-60-mph
1 Medium and heavy weight vehicles are
hydraulic-braked vehicles over 10,000 pounds gross
vehicle weight rating (GVWR) (i.e., trucks and
buses), and all vehicles with a GVWR greater than
10,000 pounds equipped with air brake systems
(i.e., trucks, buses, and trailers); here after referred
to collectively as heavy vehicles. Large trucks are
a segment of heavy vehicles and are defined as
trucks, including truck tractors, with a GVWR
greater than 10,000 pounds.
2 For heavy truck tractors (tractors), the current
stopping distance test at GVWR is conducted with
the tractor coupled to an un-braked control trailer,
with weight placed over the fifth wheel of the
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stopping distance requirements 3 of
FMVSS No. 121, air-braked buses must
comply with a stopping distance of 280
feet, and air-braked single-unit trucks
and air-braked truck tractors must
comply with a stopping distance
requirement of 335 feet. Under the
emergency brake-60 mph stopping
distance requirements 4 of FMVSS No.
121, air-braked buses and air-braked
single-unit trucks must comply with a
stopping distance of 613 feet, and airbraked truck tractors must comply with
a stopping distance requirement of 720
feet.
The stopping distance requirements
adopted in the 1995 final rule are
generally less stringent than those
invalidated by the PACCAR decision in
1978. In adopting the requirements, the
agency estimated that half of the airbraked truck tractors and a quarter of
the air-braked single-unit trucks would
meet the stopping distance requirements
without modification. However, the
stopping distance requirements were an
enhancement to the overall braking
performance of air-braked vehicles
given the newly adopted ABS
requirements. The agency determined
that the stability and control during
braking requirements would result in a
majority of the benefits, but estimated
that the new stopping distance
requirements would prevent annually
about 3 vehicle occupant fatalities, 84
vehicle occupant injuries, and $3.24
million in property damage.
II. Safety Issues
Since the agency established the
stability control and stopping distance
requirements for heavy vehicles almost
ten years ago, data indicate that the
involvement of large trucks in fatal and
injury producing crashes has slightly
declined while vehicle-miles-traveled
(VMT) has increased. However, because
the number of registered large trucks has
increased, the total number of crashes
remains high. In 2002:
• 434,000 large trucks were involved
in traffic crashes in the U.S.
• 4,542 large trucks were involved in
fatal crashes, resulting in 4,897 fatalities
(11 percent of all highway fatalities
reported in 2002). Seventy-nine percent
of the fatalities were occupants of
another vehicle, 14 percent were truck
occupants, and 7 percent were
nonoccupants.
• 130,000 people were injured in
crashes involving large trucks. Seventyseven percent of the injuries were
occupants of another vehicle, 20 percent
were truck occupants, and 3 percent
were nonoccupants.5
According to Large Truck Crash Facts
2001 (report number FMCSA–RI–02–
011; provided in the docket for this
notice), published by the Analysis
Division of the Federal Motor Carrier
Safety Administration (FMCSA), the
large truck fatality rate (e.g., the number
of fatalities per 100 million VMT) was
60 percent higher than the fatality rate
for passenger vehicles (defined as a car
or light truck) in 2001. When the
FMCSA report considered combination
trucks (e.g., tractor and trailer
combinations) separately, the fatality
rate was nearly double that of passenger
vehicles. Conversely, the fatality rate for
single-unit trucks was approximately 15
to 20 percent higher than the fatality
rate for passenger vehicles. The FMCSA
data indicate that for all types of crashes
that involve large trucks, trucks with a
gross vehicle weight rating (GVWR) over
26,000 pounds are more likely to be
involved than other large trucks.
Retail sales data, averaged for 2000
and 2001, indicate that annual sales of
medium-duty trucks between 10,001
and 26,000 pounds GVWR were
approximately 228,000 units and annual
sales of heavy-duty trucks over 26,000
pounds GVWR were approximately
283,000 units. While data indicate that
medium-duty trucks make up a sizable
portion of the population of large trucks
in the U.S. truck fleet, the crash data
indicate that the majority of crashes
involve heavy-duty trucks with GVWRs
over 26,000 pounds, as shown in Table
1. Almost all of the vehicles with a
GVWR greater than 26,000 lbs. are airbraked, and over half of those are truck
tractors.
TABLE 1.—LARGE TRUCKS IN CRASHES BY GROSS VEHICLE WEIGHT RATING
[FMCSA-RI–02–011, January 2003]
Fatal
Injury
Towaway
Gross vehicle weight rating
Number
Percent
Number
Percent
Number
Percent
≤10,000 lbs ..............................................
10,001–26,000 lbs ...................................
≥26,001 lbs ..............................................
Missing** ..................................................
Unknown*** ..............................................
2
519
4,246
14
12
*
10.8
88.6
0.3
0.3
449
3,772
26,736
7,104
........................
1.2
9.9
70.2
18.7
........................
592
4,931
29,941
6,795
........................
1.4
11.7
70.9
16.1
........................
Total ..................................................
4,793
100.0
38,061
100.0
42,259
100.0
* Less than 0.05 percent.
** GVWR was not recorded.
*** GVWR was recorded as ‘‘unknown.’’
One factor contributing to this
difference in risk is that, in general, the
heavier a vehicle is the longer it requires
to stop for a given speed. While large
trucks operate on the same roadways as
significantly lighter passenger vehicles,
large trucks may take twice as long to
stop in instances of panic stop braking.
The difference in mass between large
trucks and passenger vehicles also
contributes to passenger vehicles
incurring greater damage in collisions
between such vehicles. Recent
developments in brake systems indicate
that stopping distance reductions are
tractor, and a 4,500 pound load on the single axle
of the trailer. This test method isolates the braking
performance of the tractor so that only the
performance of the tractor is evaluated. The
performance of a tractor in an FMVSS No. 121
stopping distance test does not directly reflect the
on-road performance of a tractor semi-trailer
combination vehicle that has braking at all wheel
positions.
3 Vehicles are tested at lightly loaded vehicle
weight (LLVW).
4 Emergency brake system performance is tested
with a single failure in the service brake system of
a part designed to contain compressed air or brake
fluid (see, S5.7.1).
5 See Traffic Safety Facts 2002—Large Trucks,
National Center for Statistics and Analysis (NCSA),
report number DOT HS 809 608. The NCSA report
uses the term ‘‘large trucks,’’ which in practical
terms describes the same segment of the vehicle
population as ‘‘heavy vehicles.’’ A copy is provided
in the docket for this notice.
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possible for these heavy vehicles that
represent the highest crash and fatality
risk.
Reductions in stopping distance will,
in most cases, result in a reduction in
the impact velocity, and hence the
severity of a crash. In some cases,
reduced stopping distances will actually
prevent a crash from occurring, i.e., a
vehicle with a reduced stopping
distance will stop short of impacting
another vehicle. Based on the crash data
from a NCSA report,6 improvements in
stopping distance would provide
benefits in crashes with the following
geometries: rear-end, truck striking
passenger vehicle; passenger vehicle
turned across path of truck; and straight
path, truck into passenger vehicle
(generally side-impact crashes at
roadway junctions). The total
percentage of all passenger vehicle
occupant fatalities for these crash types
is 26 percent and on an annual basis
resulted in 655 fatalities. In addition, it
is possible that some head-on collisions
could be reduced in severity, since
improvements in the braking capability
of large trucks could reduce impact
speeds.
III. Heavy Truck Braking Performance
NHTSA has been exploring the
feasibility of reducing the stopping
distance requirement under FMVSS No.
121 for heavy air-braked vehicles by 20
to 30 percent. We have initially focused
on air-braked truck tractors, since the
crash data indicate that this vehicle type
is most frequently involved in fatal
truck crashes. NHTSA’s Office of
Vehicle Safety Research has been
conducting brake research on enhanced
crash avoidance capabilities for large
trucks. Developments in air disc brakes,
enhanced larger capacity drum brakes,
electronic controlled brake systems
(ECBS), and advanced ABS have
contributed to the agency’s decision to
propose more stringent stopping
distance requirements for truck tractors.
6 An Analysis of Fatal Large Truck Crashes, DOT
HS 809 569, June 2003.
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A. NHTSA Research
At NHTSA’s Vehicle Research and
Test Center (VRTC) in East Liberty Ohio,
research was initiated in 2002 to
compare the performance of air-braked
tractors and trailers equipped with a
variety of brake system configurations.
VRTC tested two conventional airbraked tractors with four different
foundation brake 7 configurations. The
brake configurations tested included the
following:
a. Standard brake drums on both the
steer and drive axles,
b. Larger capacity drums on the steer
axle and standard drums on the drive
axles (drum hybrid),
c. Air disc brakes on the steer axle
and standard drums on the drive axle
(disc hybrid),
d. Air disc brakes on steer and drive
axles.8
Testing was performed in accordance
with the procedure in FMVSS No. 121,
which includes testing at lightly loaded
vehicle weight 9 (LLVW) and at GVWR
conditions. Each vehicle was tested six
times in each configuration at each
weight. The VRTC results suggests that
the test vehicles would be able to
comply with a 20 to 30 percent
reduction in the stopping distance
requirements at both weight conditions
with modifications only to the
foundation brake systems.
When tested at the GVWR condition,
the data show that these two vehicles
performed quite differently in their
standard brake configurations with
conventional S-cam brakes.10 With disc
7 A foundation brake system is the wheel end
portion of a brake system, consisting of friction
material (brake lining), an actuating mechanism,
and a rotating element (drum or disc).
8 For a complete list of the technical
specifications used in testing see ‘‘Class 8 Truck
Tractor Braking Performance Improvement Study:
Report—1,’’ DOT HS 809 700 (May 2004). A copy
is provided in the docket for this notice).
9 LLVWW is defined as the empty weight of the
truck plus up to 1,500-pound allowance for test
driver, vehicle instrumentation, and an optional roll
bar structure.
10 These differences were most likely due to
differences in the brake systems aside from the
foundation brakes; e.g., differences in brake linings.
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brakes at all wheel positions, both
vehicles were able to exceed a 30
percent stopping distance reduction
(249 ft) from the current requirements in
FMVSS No. 121 at GVWR (355 ft). Both
vehicles were able to exceed a 20
percent stopping distance reduction
(284 ft) from the current standard using
either hybrid system. It is notable that
the second test truck was able to meet
a 20 percent reduction in the stopping
distance requirement when tested at
GVWR in its original brake system
configuration.
When tested at GVWR condition, the
first test truck (Truck A), achieved
stopping distances in six tests ranging
from 307 to 328 feet (average 317 feet)
with its standard foundation brake
configuration. When Truck A was
equipped with larger capacity drums on
the steer axle, its braking distances
ranged from 250 to 261 feet (average 252
feet). When configured with disc brakes
on the steer axle only, stopping
distances for the same truck ranged from
234 to 258 feet (average 247 feet). With
disc brakes on both the steer and drive
axles, stopping distances for the first
test vehicle ranged from 218 to 228 feet
(average 222 feet).
In six tests at GVWR condition, the
second test truck (Truck B) achieved
stopping distances ranging from 260 to
273 feet (average 264 feet) when tested
with its standard foundation brake
configuration. The agency notes that
this vehicle in its standard configuration
would be able to meet a 20 percent
reduction in the current stopping
distance requirement. When Truck B
was equipped with larger capacity
drums on the steer axle, its braking
distances ranged from 264 to 278 feet
(average 269 feet). When configured
with disc brakes on the steer axle only,
stopping distances for the same vehicle
ranged from 249 to 280 feet (average 263
feet). With disc brakes on both the steer
and drive axle, stopping distances for
the second test truck ranged from 235 to
249 feet (average 241 feet). The results
are presented in Figure 1 below.
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In general terms, the VRTC data
demonstrate that air disc brakes
installed on all brake positions of a
tractor would enable typical three-axle
tractors to exceed a 30 percent reduction
in stopping distance over the
requirements currently specified in
FMVSS No. 121 at GVWR condition.
Both hybrid systems also showed
improvements in stopping performance
at or near a 30 percent reduction for the
first test vehicle. The two hybrid
systems did not appreciably change the
stopping distances from the baseline
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vehicle for the second test truck, but
with these configurations the second
test truck did exceed a 20 percent
reduction in the stopping distance
requirements.
The FMVSS No. 121 stopping
distance requirement for truck tractors
in the LLVW condition is 335 feet. Tests
of the two tractors at VRTC confirm that
truck tractor braking in the LLVW
condition is improved with the addition
of ABS. Both truck tractors could meet
a 30 percent reduction (235 feet) in
FMVSS No. 121 requirements in the
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standard foundation brake
configuration, although the average of
six LLVW stops for one truck tractor
was 230 feet (five stops were below 235
feet and one stop was 238 feet). With
larger S-cam drum or disc foundation
brakes on the steer axle, or with disc
brakes at all wheel positions, the
average of six stops at LLVW for the two
truck tractors ranged from 178 to 205
feet, well below a 235-foot target value.
The results are presented in Figure 2
below.
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The agency notes that both test trucks
were not brand new (although in good
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condition), and the disc brakes and
larger drum brakes were installed on the
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vehicles without any other
modifications to the vehicles’
suspensions or other components. Other
data may suggest that changes to
suspensions or ABS could further
improve braking performance. However,
the agency believes that these test
results on older tractor models support
the feasibility of improving tractor
stopping distance performance by a 20
to 30 percent reduction of the current
requirement.
FMVSS No. 121 also requires truck
tractors to comply with a minimum
stopping distance in emergency braking.
Under S5.7.1, an unloaded truck tractor
must stop at least once in a series of six
attempts within the specified distance,
from the specified speed, and with a
single failure in the service brake system
of a part designed to contain
compressed air or brake fluid. When
emergency braking at a speed of 60
mph, Table II of FMVSS No. 121
specifies a stopping distance of 720 feet.
For current brake system designs, the
most extreme failure is typically a
failure in the primary reservoir.
Essentially, this results in a vehicle
having to rely solely on the front brakes
to stop.
Aside from examining the impact of
various brake configurations on normal
stopping, VRTC also subjected the test
vehicles to emergency braking under the
same brake configurations. VTRC
performed the tests after failing the
primary reservoir.
TABLE II.—FAILED PRIMARY RESERVOIR STOPPING DISTANCES FOR EACH BRAKE TYPE OF BOTH TRUCK TRACTORS IN
THE LLVW LOAD CONFIGURATION
Minimum
(ft.)
Tractor
Foundation brake type
Truck A ............................................................
All S-cam drums .............................................
Hybrid drums ..................................................
Hybrid disc .....................................................
All disc ............................................................
All S-cam drums .............................................
Hybrid drums ..................................................
Hybrid disc .....................................................
All disc ............................................................
Truck B ............................................................
These results indicate that the same
modifications that improve service
brake stopping distances also improve
emergency braking stopping distances.
We tentatively conclude that it is
feasible to improve tractor emergency
braking stopping distance performance
by a 20 to 30 percent reduction of the
current requirement.
The VRTC report docketed with this
notice contains detailed information on
the testing of these truck tractors and an
interpretation of the results.11
• The agency welcomes comments or
test data on the performance of various
foundation brake configurations on
truck tractors, trailers, or single-unit
vehicles, for both GVWR and LLVW
brake testing. Information on the weight
of larger capacity drum brakes, versus
disc brakes and conventional drum
brakes, are also requested.
B. Industry Research
In recent industry testing conducted
on a typical truck tractor, larger capacity
drum brakes at all wheel positions
11 The docketed report is an interim report
detailing straight-line service brake performance.
The report also provides comparative information
for bobtail braking performance (tractor only with
no trailer) and braking performance with
conventional air-braked trailers equipped with both
S-cam drum brakes and disc brakes. A
comprehensive report addressing braking-in-acurve, emergency braking, and braking performance
with conventional trailers will be released at a
future date.
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performed equal to or better than air
disc brakes at all wheel positions as
tested by NHTSA. The data on the
performance of larger capacity drum
brakes on both steer and drive axles for
a typical three-axle tractor were
provided to NHTSA by two suppliers of
heavy truck brake linings, Federal
Mogul Corporation and Motion Control
Industries, Inc. When compared to the
current stopping requirement, a test
vehicle utilizing larger capacity drum
brakes at all wheel positions
experienced stopping distances below a
30 percent reduction to the current
standard. The suppliers have provided
the results of these tests for placement
in the public docket.
The tests were conducted on a threeaxle tractor originally manufactured
with larger capacity S-cam drum brakes
on the steer and drive axles, that was
taken from regular fleet service and
subjected to FMVSS No. 121-type test
requirements by Radlinski and
Associates 12 in East Liberty, Ohio.
While the testing performed by VTRC
simply added larger capacity brake
drums to a single axle with no other
modifications, Radlinski tested a single
vehicle with larger capacity drums on
all axles and performed parametric
studies on the actuating mechanisms
12 Radlinski and Associates is an independent
testing and engineering consulting firm that
services heavy vehicle and brake component
manufacturers.
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636
363
276
294
432
365
300
303
Margin of
compliance
with 720 ft.
requirement
(percent)
11.7
49.6
61.6
59.2
40.0
49.4
58.3
57.9
Margin of
compliance
with 30%
reduction
(504 ft.)
¥26.7
28.0
45.2
41.4
14.3
27.6
40.5
39.9
and GVWR. The seven configurations
varied as to the nominal axle weights,
brake chamber size and slack adjuster
lengths.13 Suspensions and related
components remained as originally
configured by the vehicle manufacturer.
Six stops were made for each of the
seven test conditions. The tractor was
tested from 60 mph on high friction
pavement, loaded to GVWR using the
FMVSS No. 121 unbraked control
trailer. The test conditions used by
Radlinski and Associates were the same
as the VRTC test conditions and are the
same conditions detailed in FMVSS No.
121.
Each of the configurations achieved
an average stopping distance between
206 and 219 ft. A review of the
variability among the six stops for each
test condition shows that stop-to-stop
variability was minimal. On average, the
difference between the shortest stop and
the longest stop for each of the seven
test conditions was 10 feet. Thus the
stopping distance performance in each
test is observed to have little variation
from stop-to-stop.
The performance exhibited by the
larger capacity drum brakes on the
Radlinski test vehicle, for each test
condition, suggests that this vehicle
could meet a 30 percent reduction (249
ft) in FMVSS No. 121 stopping distance
13 Detailed specifications for each of the seven
configurations are presented in the Radlinski report,
which is provided in the docket for this notice.
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requirement. In fact, the performance of
this vehicle, in each of the seven brake
configurations equaled or exceeded the
performance of NHTSA’s test vehicles
equipped with disc brakes at all wheel
positions.
Service brake tests in the LLVW
condition were conducted for three of
the seven test conditions in the
Radlinski tests, and the average of six
stops for each of the three test
conditions ranged from a low of 163 feet
to a high of 169 feet for the three test
conditions. Thus this vehicle was
capable of far exceeding a 30 percent
reduction (235 feet) of the requirements
in FMVSS No. 121 (335 feet) for LLVW
tests.
According to data provided to NHTSA
by the Heavy Duty Brake Manufacturers
Council in April, 2004, larger S-cam
drum brakes (16.5″ x 5″ and 16.5″ x 6″)
are installed on the steer axle of
approximately 10 percent of newlymanufactured air-braked trucks in the
U.S., and wider, extended life (16.5″ x
8″ and 16.5″ x 8.625″) S-cam drum
brakes are installed on the drive axles of
approximately three percent of new airbraked trucks in the U.S.
While the testing relied upon by the
agency was limited to three vehicle
models, we believe that these models
are representative of the truck tractor
fleet. However, there may be vehicle
models and configurations that would
not perform in a manner similar to the
test vehicles.
• The agency requests comments on
the data and reports generated by
Radlinski as well as any data or reports
on the use of larger capacity drum
brakes.
C. Agency Proposal
The agency is proposing to reduce the
stopping distance requirements for the
loaded and unloaded service brake
distances and emergency brake
distances, for truck tractors by 20 to 30
percent. As discussed above, data
indicate that truck tractors would be
able to comply with a reduction in this
range through use of larger drum brakes.
Also as explained above, the testing did
not include other vehicle modifications
that may further optimize a vehicle’s
braking capabilities. We have tentatively
determined that this data justifies the
proposed range of reduced distances
and request comments on the feasibility
of truck tractors to comply with the
various stopping distances within the
given ranges.
IV. Benefits and Costs of Improved
Stopping Distances
The agency believes that by pursuing
rulemaking to improve stopping
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distance performance, truck
manufacturers will re-examine their
specifications for brake components and
make improvements, particularly on the
steer axle brakes, and in other areas as
well. In this industry, brake systems are
installed according to specifications
provided by truck purchasers/trucking
fleets. NHTSA’s preliminary regulatory
impact analysis shows that enhanced
brake system specifications will have
net cost savings for truck operators after
considering property damage savings.
However, truck operators do not have
this cost-saving information and only a
few fleets are purchasing these
improved systems. Thus, progress
towards improved brake systems is
impeded because truck operators are
cost sensitive to the initial purchase
price and they are reluctant to add
different types and sizes of brake
components to their specifications.
Although truck manufacturers offer
improved drum brakes and are
introducing air disc brakes, very few
fleets are purchasing them. Generally,
the trend is to stay with the same brakes
that have been used for many decades.
We estimate that 3 percent of the
current truck tractors would comply
with a 30 percent improved brake
performance. The benefits of a 30
percent improvement in stopping
distance are estimated to be a reduction
of 257 fatalities and prevention of 284
AIS 3–5 injuries among occupants in
truck trailer crashes. We estimate that
34 percent of the current truck tractors
would comply with a 20 percent
improvement in the stopping distance
requirements distance without any
modification. As such, the proposed 20
percent reduction in stopping distance
would save 104 fatalities and prevent
120 AIS 3–5 injuries among occupants
in truck trailer crashes.
Reducing stopping distance would
significantly reduce property damage.
Using a 3 percent discount rate, the
agency believes that $166 million and
$32 million of property damage would
be prevented with the proposed 30
percent and 20 percent reduction in
stopping distance, respectively.
Potential compliance costs for the
proposed 30 percent and 20 percent
stopping reduction requirements vary
considerably and are dependent upon
the types of the brake systems chosen by
the manufacturers. Limited testing
showed that both larger S-cam drum
brakes and disc brakes at all wheel
positions could meet the proposed 30
percent and 20 percent reduction in
stopping distance. Given the current
level of compliance, the average
incremental cost per truck tractor would
be $153 for larger S-cam drum brakes
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and $1,308 for disc brakes for the 30
percent reduction in stopping distance
and $108 for larger S-cam drum brakes
and $914 for disc brakes for the 20
percent reduction in stopping distance.
We estimate that the total incremental
cost for the 30 percent reduction would
range from $20 million to $170 million
dollars and that the total cost for the 20
percent reduction would range from $14
million to $119 million dollars.
However, when the prevention of
property damage and equivalent lives
saved are considered (at a 3 percent
discount rate) the 30 percent reduction
would result in a net benefit ranging
from $994 million to $1,144 million.
The 20 percent reduction would result
in a net benefit ranging from $320
million to $425 million.
These costs and benefits were based
on analyses of tests using vehicles that
the agency believes to be representative
of a majority of the market. We
recognize that there may be vehicle
configurations for which the cost of
compliance may be higher. We request
comment on the extent that other
vehicle configurations would result in
greater compliance costs.
For a more detailed discussion of the
agency’s benefit and cost analysis,
please refer to the preliminary
regulatory impact analysis that has been
placed in the docket for this notice.
V. Lead Time
The current data support pursuing
improvements specifically in truck
tractor stopping distance performance,
as these vehicles have the greatest
exposure in fatal crashes among all of
the large trucks. Substantial
improvements in the braking
performance of these vehicles appear
feasible with existing technologies. The
agency also understands that
improvements in truck tractor stopping
distance performance may involve more
than simply increasing the power of
foundation brakes, as changes might be
required to suspensions and frames,
etc., to handle the higher braking torque
without decreasing vehicle durability
and safety. However, the agency
believes that two years of lead time after
a final rule is issued would be adequate
lead time for manufacturers to comply
with a reduction in stopping distance in
the proposed range. Given that vehicles
tested by the agency and industry were
able to comply with the proposed
reductions without modifications other
than to the foundation brakes, we
believe that this is adequate lead time.
Potential changes to stopping
performance requirements for air-braked
single unit trucks and buses, and/or for
hydraulic braked vehicles over 10,000
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lbs. GVWR, will be addressed separately
pending the outcome of relevant
research data.
VI. Ongoing and Future Research
To date, the agency’s research effort
has focused on the stopping distance
performance of air-braked truck tractors.
Experience with the stopping distance
performance of heavy duty single-unit
trucks has shown that the wide variety
of vehicle and body configurations for
these vehicles, including wheel bases,
axle ratings, and center of gravity
heights, may result in a wide range of
stopping distance performance. NHTSA
intends to perform future research to
determine if equipment changes that
have demonstrated improvements in
truck tractor stopping distance
performance can successfully be applied
to single-unit trucks as well.
The Office of Vehicle Safety Research
is currently conducting a research
program involving 50 truck tractors in
over-the-road service to field test
electronically-controlled air brake
systems (ECBS), in combination with air
disc brakes, in order to evaluate how
these systems perform in normal
highway use. As stated above, the
stopping distance testing performed by
industry and the agency did not
consider modifications to a truck tractor
other than changes in the foundation
brakes. The truck tractors in the ECBS
study are coupled to trailers that are
equipped with conventional S-cam
drum brakes and the trailer braking is by
conventional pneumatic control.
Conventional air brake systems use
pneumatic means to actuate the brakes
and also to signal or control the brake
actuation. ECBS uses pneumatic
actuation of the brakes (compressed air
in reservoirs delivered to brake
actuators), but the signaling is
performed electronically rather than
pneumatically. The electronic signals
transmit braking control commands over
wires to electro-pneumatic control
valves much faster than pneumatic
signals flowing through brake tubing,
providing quicker brake application and
release timing. Also, ECBS can be
interfaced with an electronic stability
control system to selectively apply the
brakes of a single-unit or combination
vehicle to provide stability
enhancement (yaw control to prevent
vehicle spinout and speed reduction to
prevent rollover) when instability
conditions are detected through onboard sensors and processors. Other
capabilities of ECBS include brake
lining wear control, brake system status/
diagnostic monitoring, and brake force
proportioning to balance the brake
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forces according to the load being
carried.
At present, ECBS is found more
commonly on European commercial
vehicles whereas market penetration in
the U.S. has been low. In the U.S.
market, trucking fleets play a much
larger role in the specification of truck
equipment than in Europe, and the
complexity and cost of ECBS has
contributed to U.S. fleets not purchasing
these systems.
All of the ECBS that are currently in
use on the road, both in Europe and the
U.S., have full, split-system pneumatic
redundancy. For ECBS to be
economically viable in the U.S. market,
it is possible that a different
configuration would be needed with
regard to pneumatic redundancy (i.e.,
back-up systems that prevent total loss
of braking in the event of a partial brake
system failure). The ECBS research and
testing that is ongoing in the U.S. is in
part being conducted to determine the
reliability of electronic brake control, so
that the agency will be better able to
evaluate the safety of future, less
expensive ECBS configurations that may
be more acceptable to the U.S. fleet.
Results from the agency’s ECBS
research are expected to be published in
mid-2005. While the agency believes
that ECBS may provide some modest
stopping distance reductions on heavy
vehicles because of faster brake
application timing, at this time the
agency anticipates that the greatest
improvements in stopping distance
performance will be achieved through
the application of more powerful
foundation brakes. Therefore, ECBS was
not considered for the proposal in this
document.
The agency is unaware of
performance data for systems using
ECBS with proportional brake force
control, but welcomes comments on this
subject as well.
Additional vehicle testing is
scheduled at VRTC through 2005
including air-braked single unit trucks
and a variety of hydraulic-braked singleunit trucks and buses with GVWRs over
10,000 pounds. NHTSA will focus nearterm research on typical configurations
of single-unit trucks. Results of planned
testing are not likely to be available
until mid-2005, with additional test
reports provided as the work is
completed.
• In advance of the agency
completing research on the braking
performance of single-unit trucks, we
are soliciting comments and data on
potential improvements in this area.
NHTSA’s Office of Vehicle Safety
Research is also conducting research of
dynamometer brake testing as specified
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in FMVSS No. 121. Under the
requirements in S5.4 of FMVSS No. 121,
trailer brakes are required to meet the
brake retardation force requirements in
S5.4.1, and all air brakes are required to
meet the fade and recovery
requirements in S5.4.2 and S5.4.3. Since
there are no stopping distance
requirements for trailer service brake
systems in the standard, the
dynamometer requirements serve to
ensure adequate braking capability for
trailer foundation brakes. The research
will determine in part the performance
of S-cam drum and air disc foundation
brakes relative to the existing
dynamometer requirements in FMVSS
No. 121. The agency expects that this
research will be completed (and a report
published) by mid-2005.
Results of the dynamometer testing
will assist the agency in determining if
the dynamometer requirements in
FMVSS No. 121, including brake
retardation force and fade and recovery,
should be considered for revision.
Potentially, changes in either series of
requirements could affect trailer braking
systems or the fade and recovery
requirements for any foundation brake
used in truck, bus, or trailer air brake
systems. Improvements to stopping
performance requirements for tractors,
involving steer axle braking power, may
not benefit from changes to
dynamometer requirements since the
dynamic loading (weight transfer to the
axle during hard braking) of steer axles
can far exceed the static axle loading on
which the dynamometer testing is
based.
• The agency requests data from
dynamometer tests conducted on
standard and larger S-cam drum brakes
and air disc foundation brake
assemblies from all types of air-braked
vehicles.
Finally, brake suppliers have
provided the agency with limited
information on enhanced ABS systems
that have the capability of providing
electronic stability control through
selective application of brakes. The
enhancement to the ABS is the ability
to apply air and then use ABS
modulator valves to hold off the brakes
at certain wheels, so that selective
braking is achieved. The stability
control system is activated when a
vehicle instability condition is detected
by on-board sensors (yaw rate [vehicle
spin], steering angle, etc.). The agency
believes that such systems may provide
many of the electronic stability control
functions enabled by installation of
ECBS but at lower cost. The agency is
not aware that such systems would have
substantial benefits in stopping distance
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performance but welcomes comments
on this issue.
While data from on-going and
planned research may demonstrate that
additional reductions to the stopping
distance requirements are possible for
all air-braked vehicles to varying
degrees, the agency believe that the
current data supports the proposed
reduction in distances for truck tractors.
VII. Request for Comments
How Can I Influence NHTSA’s Thinking
on This Document?
In developing this document, we tried
to address the concerns of all our
stakeholders. Your comments will help
us improve this rule. We invite you to
provide different views on options we
propose, new approaches we have not
considered, new data, how this
document may affect you, or other
relevant information. We welcome your
views on all aspects of this document,
but request comments on specific issues
throughout this document. We grouped
these specific requests near the end of
the sections in which we discuss the
relevant issues. Your comments will be
most effective if you follow the
suggestions below:
Explain your views and reasoning as
clearly as possible.
• Provide solid technical and cost
data to support your views.
• If you estimate potential costs,
explain how you arrived at the estimate.
• Tell us which parts of this
document you support, as well as those
with which you disagree.
• Provide specific examples to
illustrate your concerns.
• Offer specific alternatives.
• Refer your comments to specific
sections of this document, such as the
units or page numbers of the preamble,
or the regulatory sections.
• Be sure to include the name, date,
and docket number with your
comments.
In addition to responses to issues and
questions raised above, the agency
requests comments on the following
issues and questions.
1. Comment on the general need for
improved stopping distance
requirements for air-braked truck
tractors.
2. Provide comments on reducing
stopping distances (at GVWR and
LLVW) for tractors by 20 percent
compared to the current FMVSS No. 121
requirement. Provide comments on
reducing stopping distance for truck
tractors by 30 percent.
3. Comment on the lead time to
implement improvements on
production vehicles required to comply
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with a 20 percent reduction; a 30
percent reduction.
4. Describe the vehicle modifications
that are likely needed to reduce truck
tractor stopping distance by 20 percent;
30 percent. Include the pros and cons of
larger drum brakes and disc brakes,
driver and vehicle purchaser
acceptance, component/system weight
and cost, vehicle alterations or
engineering requirements, maintenance
considerations, and other in-service
issues. If possible, relate past experience
with the application of similar brake
system enhancements to European or
North American air-braked trucks and
buses.
5. Provide comments or data to
identify any brake balance issues that
may occur if truck tractors with more
powerful foundation brakes are used in
the existing trailer fleet. Again, relating
experience with in-service tractors
would be beneficial.
6. Please comment on any margin of
compliance issues for tractors as related
to the current effort to improve their
stopping distance performance.
7. Describe any efforts that have been
undertaken to improve single-unit truck
braking performance. For example,
many hydraulic-braked medium-duty
trucks are now equipped with disc
brakes at all wheel positions. Are there
any similar efforts to improve the
braking performance of heavy-duty airbraked single-unit trucks? Also, provide
data if you believe there are single-unit
truck configurations for which stopping
distance improvements may be difficult
to achieve.
8. Describe developments in ECBS
and advanced ABS, and how these
systems would have a positive effect on
truck safety. Please quantify the benefits
from these technologies in achieving the
agency goal of reducing heavy vehicle
stopping distances. How close are these
systems to commercial application in
the U.S. and what is the expected cost
and acceptance by trucking fleets?
9. Provide data or information on
dynamometer testing that would assist
the agency in determining if the FMVSS
No. 121 dynamometer requirements
should be revised. Describe changes to
the dynamometer requirements that
could benefit heavy vehicle safety, or
conversely, could have a negative effect
and therefore should be avoided.
Quantify additional costs, for testing or
otherwise, associated with suggested
changes to the dynamometer test
requirements.
10. Provide comment and /or data on
the extent to which the tractors tested
by NHTSA and Radlinski & Associates
cited in this NPRM are representative of
the current vehicle fleet.
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How Do I Prepare and Submit
Comments?
Your comments must be written and
in English. To ensure that your
comments are filed correctly in the
Docket, please include the docket
number of this document in your
comments.
Your comments must not be more
than 15 pages long. (49 CFR 553.21)
NHTSA established this limit to
encourage you to write your primary
comments in a concise fashion.
However, you may attach necessary
additional documents to your
comments. There is no limit on the
length of the attachments.
Please submit two copies of your
comments, including the attachments,
to Docket Management at the address
given above under ADDRESSES. You may
also submit your comments to the
docket electronically by logging onto the
Docket Management System (DMS) Web
site at https://dms.dot.gov. Click on
‘‘Help & Information’’ or ‘‘Help/Info’’ to
obtain instructions for filing your
comments electronically. Please note, if
you are submitting comments
electronically as a PDF (Adobe) file, we
ask that the documents submitted be
scanned using Optical Character
Recognition (OCR) process, thus
allowing the agency to search and copy
certain portions of your submissions.14
How Can I Be Sure That My Comments
Were Received?
If you wish Docket Management to
notify you upon its receipt of your
comments, enclose a self-addressed,
stamped postcard in the envelope
containing your comments. Upon
receiving your comments, Docket
Management will return the postcard by
mail.
How Do I Submit Confidential Business
Information?
If you wish to submit any information
under a claim of confidentiality, you
should submit three copies of your
complete submission, including the
information you claim to be confidential
business information, to the Chief
Counsel, NHTSA, at the address given
above under FOR FURTHER INFORMATION
CONTACT. In addition, you should
submit two copies, from which you
have deleted the claimed confidential
business information, to Docket
Management at the address given above
under ADDRESSES. When you send a
comment containing information
14 Optical character recognition (OCR) is the
process of converting an image of text, such as a
scanned paper document or electronic fax file, into
computer-editable text.
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claimed to be confidential business
information, you should include a cover
letter setting forth the information
specified in NHTSA’s confidential
business information regulation (49 CFR
Part 512).
Will the Agency Consider Late
Comments?
NHTSA will consider all comments
that Docket Management receives before
the close of business on the comment
closing date indicated above under
DATES. To the extent possible, the
agency will also consider comments that
Docket Management receives after that
date. If Docket Management receives a
comment too late for the agency to
consider it in developing a final rule
(assuming that one is issued), the
agency will consider that comment as
an informal suggestion for future
rulemaking action.
How Can I Read the Comments
Submitted by Other People?
You may read the comments received
by Docket Management at the address
given above under ADDRESSES. The
hours of the Docket are indicated above
in the same location.
You may also see the comments on
the Internet. To read the comments on
the Internet, take the following steps:
1. Go to the Docket Management
System (DMS) Web page of the
Department of Transportation (https://
dms.dot.gov).
2. On that page, click on ‘‘simple
search.’’
3. On the next page (https://
dms.dot.gov/search/
searchFormSimple.cfm) type in the
docket number shown at the beginning
of this document. Example: If the docket
number were ‘‘NHTSA–1998–1234,’’
you would type ‘‘1234.’’ After typing the
docket number, click on ‘‘search.’’
4. On the next page, which contains
docket summary information for the
docket you selected, click on the desired
comments. You may download the
comments. Although the comments are
imaged documents, instead of word
processing documents, the ‘‘pdf’’
versions of the documents are word
searchable.
Please note that even after the
comment closing date, NHTSA will
continue to file relevant information in
the Docket as it becomes available.
Further, some people may submit late
comments. Accordingly, the agency
recommends that you periodically
check the Docket for new material.
Anyone is able to search the
electronic form of all comments
received into any of our dockets by the
name of the individual submitting the
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14:18 Dec 14, 2005
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comment (or signing the comment, if
submitted on behalf of an association,
business, labor union, etc.). You may
review DOT’s complete Privacy Act
Statement in the Federal Register
published on April 11, 2000 (Volume
65, Number 70; Pages 19477–78) or you
may visit https://dms.dot.gov.
VIII. Rulemaking Analyses and Notices
A. Executive Order 12866 and DOT
Regulatory Policies and Procedures
Executive Order 12866, ‘‘Regulatory
Planning and Review’’ (58 FR 51735,
October 4, 1993), provides for making
determinations whether a regulatory
action is ‘‘significant’’ and therefore
subject to Office of Management and
Budget (OMB) review and to the
requirements of the Executive Order.
The Order defines a ‘‘significant
regulatory action’’ as one that is likely
to result in a rule that may:
(1) Have an annual effect on the
economy of $100 million or more or
adversely affect in a material way the
economy, a sector of the economy,
productivity, competition, jobs, the
environment, public health or safety, or
State, local, or Tribal governments or
communities;
(2) Create a serious inconsistency or
otherwise interfere with an action taken
or planned by another agency;
(3) Materially alter the budget impact
of entitlements, grants, user fees, or loan
programs or the rights and obligations of
recipients thereof; or
(4) Raise novel legal or policy issues
arising out of legal mandates, the
President’s priorities, or the principles
set forth in the Executive Order.
This rulemaking document was
reviewed by the Office of Management
and Budget under E.O. 12866. This
rulemaking is significant under E.O.
12866 and the Department’s Regulatory
Policies and Procedures (44 FR 11034;
February 26, 1979). As discussed above,
we estimate that the total cost for the 30
percent reduction would range from $20
million to $170 million dollars and that
the total cost for the 20 percent
reduction would range from $14 million
to $119 million. We also estimate that
the net benefits (at a 3 percent discount
rate) range from $994 million to $1,144
million for the 30 percent reduction and
from $320 million to $425 million for
the 20 percent reduction. For a complete
discussion of the benefits and costs see
the preliminary regulatory impact
analysis that has been placed in the
docket for this rulemaking.
B. Regulatory Flexibility Act
Pursuant to the Regulatory Flexibility
Act (5 U.S.C. 601 et seq., as amended by
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the Small Business Regulatory
Enforcement Fairness Act (SBREFA) of
1996) whenever an agency is required to
publish a notice of rulemaking for any
proposed or final rule, it must prepare
and make available for public comment
a regulatory flexibility analysis that
describes the effect of the rule on small
entities (i.e., small businesses, small
organizations, and small governmental
jurisdictions). No regulatory flexibility
analysis is required if the head of an
agency certifies that the rule will not
have a significant economic impact on
a substantial number of small entities.
SBREFA amended the Regulatory
Flexibility Act to require Federal
agencies to provide a statement of the
factual basis for certifying that a rule
will not have a significant economic
impact on a substantial number of small
entities.
I certify that the proposed amendment
would not have a significant economic
impact on a substantial number of small
entities.
The following is the agency’s
statement providing the factual basis for
the certification (5 U.S.C. 605(b)). If
adopted, the proposal would directly
affect motor vehicle manufacturers,
second stage and final manufacturers,
and alterers. North American Industry
Classification System (NAICS) code
number 336120, Heavy Duty Truck
Manufacturing, prescribes a small
business size standard of 1,000 or fewer
employees. NAICS code No. 336211,
Motor Vehicle Body Manufacturing,
prescribes a small business size
standard of 1000 or fewer employees.
None of the manufacturers of truck
tractors would qualify as a small
business. Truck tractors are not sold as
incomplete vehicles, but are
occasionally modified after certification
through the addition of auxiliary axles.
Businesses modifying certified vehicles
are prohibited from knowingly making
inoperative any part of a device or
element of design installed on or in a
motor vehicle or motor vehicle
equipment that is in compliance with
any applicable FMVSS (49 U.S.C.
§ 30122). Today’s rulemaking, if made
final, would not increase the cost of
complying with this ‘‘make inoperative’’
prohibition. Accordingly, there would
be no significant impact on small
businesses, small organizations, or small
governmental units by these
amendments. For these reasons, the
agency has not prepared a preliminary
regulatory flexibility analysis.
C. Vehicle Safety Act
Under 49 U.S.C. Chapter 301, Motor
Vehicle Safety (49 U.S.C. 30101 et seq.),
the Secretary of Transportation is
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responsible for prescribing motor
vehicle safety standards that are
practicable, meet the need for motor
vehicle safety, and are stated in
objective terms. 49 U.S.C. 30111(a).
When prescribing such standards, the
Secretary must consider all relevant,
available motor vehicle safety
information. 49 U.S.C. 30111(b). The
Secretary must also consider whether a
proposed standard is reasonable,
practicable, and appropriate for the type
of motor vehicle or motor vehicle
equipment for which it is prescribed
and the extent to which the standard
will further the statutory purpose of
reducing traffic accidents and associated
deaths. Id. Responsibility for
promulgation of Federal motor vehicle
safety standards was subsequently
delegated to NHTSA. 49 U.S.C. 105 and
322; delegation of authority at 49 CFR
1.50.
The agency carefully considered these
statutory requirements in proposing the
amendment to FMVSS No. 121. We
believe that the proposed amendments
to FMVSS No. 121 would be practicable.
As explained above, research data
indicate that a 20–30% reduction in
stopping distance for heavy trucks could
be achieved with currently available
brake technologies. Further, we believe
that the proposed amendment would
advance motor vehicle safety. As
explained in detail in the preliminary
regulatory impact analysis, the proposal
potentially would save 104 to 257 lives
a year. Finally, the proposed
requirements would amend the stopping
distance requirements of FMVSS No.
121 for heavy trucks, but would
maintain the test procedures currently
specified in that standard. These test
procedures provide the objective
procedures with which industry is
currently complying.
D. National Environmental Policy Act
NHTSA has analyzed these
amendments for the purposes of the
National Environmental Policy Act and
determined that if made final, they
would not have any significant impact
on the quality of the human
environment.
E. Executive Order 13132 (Federalism)
The agency has analyzed this
rulemaking in accordance with the
principles and criteria contained in
Executive Order 13132 and has
determined that it does not have
sufficient federalism implications to
warrant consultation with State and
local officials or the preparation of a
federalism summary impact statement.
The proposed rule would have no
substantial effects on the States, or on
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14:18 Dec 14, 2005
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the current Federal-State relationship,
or on the current distribution of power
and responsibilities among the various
local officials.
F. Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act
of 1995 requires agencies to prepare a
written assessment of the costs, benefits
and other effects of proposed or final
rules that include a Federal mandate
likely to result in the expenditure by
State, local or tribal governments, in the
aggregate, or by the private sector, of
more than $109 million annually
(adjusted for inflation with base year of
1995). The proposed rule, if issued as a
final rule, could require the expenditure
of resources above and beyond $100
million annually. However, initial
agency estimates indicate that
manufacturers could comply with the
range proposed, for under $100 million.
NHTSA will explore various options
based on the response to the public
comments. For example, the agency
could decide to reduce the stopping
distance by 20 percent as opposed to 30
percent.
G. Executive Order 12988 (Civil Justice
Reform)
This rule, if made final, would not
have any retroactive effect. Under
section 49 U.S.C. 30103, whenever a
Federal motor vehicle safety standard is
in effect, a state may not adopt or
maintain a safety standard applicable to
the same aspect of performance which
is not identical to the Federal standard,
except to the extent that the state
requirement imposes a higher level of
performance and applies only to
vehicles procured for the State’s use. 49
U.S.C. 30161 sets forth a procedure for
judicial review of final rules
establishing, amending or revoking
Federal motor vehicle safety standards.
That section does not require
submission of a petition for
reconsideration or other administrative
proceedings before parties may file suit
in court.
H. Paperwork Reduction Act
Under the Paperwork Reduction Act
of 1995, a person is not required to
respond to a collection of information
by a Federal agency unless the
collection displays a valid OMB control
number. This rule would not establish
any new information collection
requirements.
I. Plain Language
Executive Order 12866 requires each
agency to write all rules in plain
language. Today’s rule has been written
with that directive in mind, although
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FMVSS No. 121, in general, is technical
in nature. As such, they may require
some understanding of technical
terminology. We expect that parties
directly affected by today’s rulemaking,
if made final, i.e., vehicle
manufacturers, to be familiar with such
terminology.
J. Regulation Identifier Number (RIN)
The Department of Transportation
assigns a regulation identifier number
(RIN) to each regulatory action listed in
the Unified Agenda of Federal
Regulations. The Regulatory Information
Service Center publishes the Unified
Agenda in April and October of each
year. You may use the RIN contained in
the heading at the beginning of this
document to find this action in the
Unified Agenda.
K. Executive Order 13045
Executive Order 13045 applies to any
rule that: (1) Is determined to be
‘‘economically significant’’ as defined
under E.O. 12866, and (2) concerns an
environmental, health or safety risk that
NHTSA has reason to believe may have
a disproportionate effect on children. If
the regulatory action meets both criteria,
we must evaluate the environmental
health or safety effects of the planned
rule on children, and explain why the
planned regulation is preferable to other
potentially effective and reasonably
feasible alternatives considered by us.
This rulemaking does not concern an
environmental health or safety risk that
disproportionately affects children.
L. National Technology Transfer and
Advancement Act
Section 12(d) of the National
Technology Transfer and Advancement
Act of 1995 (NTTAA), Public Law 104–
113, section 12(d) (15 U.S.C. 272)
directs us to use voluntary consensus
standards in our regulatory activities
unless doing so would be inconsistent
with applicable law or otherwise
impractical. Voluntary consensus
standards are technical standards (e.g.,
materials specifications, test methods,
sampling procedures, and business
practices) that are developed or adopted
by voluntary consensus standards
bodies, such as the Society of
Automotive Engineers (SAE). The
NTTAA directs us to provide Congress,
through OMB, explanations when we
decide not to use available and
applicable voluntary consensus
standards.
There are no relevant voluntary
consensus standards available at this
time. However, we will consider any
such standards when they become
available.
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Federal Register / Vol. 70, No. 240 / Thursday, December 15, 2005 / Proposed Rules
M. Privacy Act
Anyone is able to search the
electronic form of all submissions
received into any of our dockets by the
name of the individual submitting the
comment or petition (or signing the
comment or petition, if submitted on
behalf of an association, business, labor
union, etc.). You may review DOT’s
complete Privacy Act Statement in the
Federal Register published on April 11,
2000 (Volume 65, Number 70; Pages
19477–78) or you may visit https://
dms.dot.gov.
VerDate Aug<31>2005
14:18 Dec 14, 2005
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List of Subjects in 49 CFR Part 571
Imports, Motor vehicle safety,
Reporting and recordkeeping
requirements, Tires.
In consideration of the foregoing,
NHTSA proposes to amend 49 CFR
Chapter V as follows:
PART 571—FEDERAL MOTOR
VEHICLE SAFETY STANDARDS
Authority: 49 U.S.C. 322, 30111, 30115,
30117, and 30166; delegation of authority at
49 CFR 1.50.
2. Section 571.121 would be amended
by revising Table II to read as follows:
§ 571.121
systems.
Standard No. 121; Air brake
*
*
*
1. The authority citation for Part 571
of Title 49 would continue to read as
follows:
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Federal Register / Vol. 70, No. 240 / Thursday, December 15, 2005 / Proposed Rules
*
*
*
*
74283
Issued on: December 9, 2005.
Stephen R. Kratzke,
Associate Administrator for Rulemaking.
[FR Doc. 05–24070 Filed 12–14–05; 8:45 am]
*
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BILLING CODE 4910–59–C
Agencies
[Federal Register Volume 70, Number 240 (Thursday, December 15, 2005)]
[Proposed Rules]
[Pages 74270-74283]
From the Federal Register Online via the Government Printing Office [www.gpo.gov]
[FR Doc No: 05-24070]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
National Highway Traffic Safety Administration
49 CFR Part 571
[Docket No. NHTSA-2005-21462]
RIN 2127-AJ37
Federal Motor Vehicle Safety Standards; Air Brake Systems
AGENCY: National Highway Traffic Safety Administration (NHTSA),
Department of Transportation.
ACTION: Notice of proposed rulemaking (NPRM).
-----------------------------------------------------------------------
SUMMARY: The agency is proposing to amend our air brake standard to
improve the stopping distance performance of truck tractors. Based on
current safety trend data and brake system technologies for truck
tractors, we are proposing to reduce the required stopping distance for
these vehicles by 20 to 30 percent. We have tentatively concluded that
truck tractors are capable of achieving a reduction in stopping
distance within this range with existing technologies.
We also discuss research and request comment concerning improving
the braking performance of other types of heavy vehicles, i.e.,
trailers, straight trucks, and buses. The agency may address improved
braking performance for these other vehicles in a future rulemaking.
DATES: You should submit comments early enough to ensure that Docket
Management receives them not later than April 14, 2006.
ADDRESSES: You may submit comments (identified by the DOT DMS Docket
Number) by any of the following methods:
Web site: https://dms.dot.gov. Follow the instructions for
submitting comments on the DOT electronic docket site.
Fax: (202) 493-2251.
Mail: Docket Management Facility, U.S. Department of
Transportation, 400 Seventh Street, SW., Nassif Building, Room PL-401,
Washington, DC 20590-001.
Hand Delivery: Room PL-401 on the plaza level of the
Nassif Building, 400 Seventh Street, SW., Washington, DC, between 9
a.m. and 5 p.m., Monday through Friday, except Federal Holidays.
Federal eRulemaking Portal: Go to https://
www.regulations.gov. Follow the online instructions for submitting
comments.
Instructions: All submissions must include the agency name and
docket number or Regulatory Identification Number (RIN) for this
rulemaking. For detailed instructions on submitting comments and
additional information on the rulemaking process, see the Request for
Comments heading under the SUPPLEMENTARY INFORMATION section of this
document. Note that all comments received will be posted without change
to https://dms.dot.gov, including any personal information provided. You
may review DOT's complete Privacy Act Statement in the Federal Register
published on April 11, 2000 (Volume 65, Number 70; Pages 19477-78) or
you may visit https://dms.dot.gov.
Docket: For access to the docket to read background documents or
comments received, go to https://dms.dot.gov at any time or to Room PL-
401 on the plaza level of the Nassif Building, 400 Seventh Street, SW.,
Washington, DC, between 9 a.m. and 5 p.m., Monday through Friday,
except Federal Holidays.
FOR FURTHER INFORMATION CONTACT: The following persons at the National
Highway Traffic Safety Administration:
For non-legal issues: Mr. Jeff Woods of the NHTSA Office of
Rulemaking at (202) 366-6206.
For legal issues: Mr. Christopher Calamita of the NHTSA Office of
Chief Counsel at (202) 366-2992.
You may send mail to both of these officials at the National
Highway Traffic Safety Administration, 400 Seventh St., SW.,
Washington, DC 20590.
SUPPLEMENTARY INFORMATION:
I. Background
II. Safety Issues
III. Heavy Truck Braking Performance
A. NHTSA Research
B. Industry Research
C. Agency Proposal
IV. Benefits and Costs of Improved Stopping Distances
V. Lead Time
VI. Ongoing and Future Research
VII. Request for Comments
VIII.Rulemaking Analyses and Notices
I. Background
On March 10, 1995, we published three final rules as a part of a
comprehensive effort to improve the braking ability of medium and heavy
vehicles \1\ (60 FR 13216 and 60 FR 13287). The major focus of that
effort was to improve the directional stability and control of heavy
vehicles during braking through antilock brake system (ABS)
requirements. However, the 1995 effort also reinstated stopping
distance requirements for air-braked vehicles, and established
different stopping distances for different types of heavy vehicles.
Previous stopping distance requirements for medium and heavy vehicles
had been invalidated in 1978 by the United States Court of Appeals for
the 9th Circuit because of issues with the reliability of ABS then in
use. See, PACCAR v. NHTSA, 573 F.2d 632 (9th Cir. 1978) cert. denied,
439 U.S. 862 (1978).
---------------------------------------------------------------------------
\1\ Medium and heavy weight vehicles are hydraulic-braked
vehicles over 10,000 pounds gross vehicle weight rating (GVWR)
(i.e., trucks and buses), and all vehicles with a GVWR greater than
10,000 pounds equipped with air brake systems (i.e., trucks, buses,
and trailers); here after referred to collectively as heavy
vehicles. Large trucks are a segment of heavy vehicles and are
defined as trucks, including truck tractors, with a GVWR greater
than 10,000 pounds.
---------------------------------------------------------------------------
The current stopping distance requirements under Federal Motor
Vehicle Safety Standard No. 121, Air brake systems, as established
under the 1995 final rule, are determined according to vehicle type.
Under the loaded-60-mph stopping distance requirements of FMVSS No.
121, air-braked buses must comply with a stopping distance of 280 feet,
air-braked single-unit trucks must comply with a stopping distance of
310 feet, and air-braked truck tractors must comply with a stopping
distance requirement of 355 feet.\2\ Under the unloaded-60-mph
[[Page 74271]]
stopping distance requirements \3\ of FMVSS No. 121, air-braked buses
must comply with a stopping distance of 280 feet, and air-braked
single-unit trucks and air-braked truck tractors must comply with a
stopping distance requirement of 335 feet. Under the emergency brake-60
mph stopping distance requirements \4\ of FMVSS No. 121, air-braked
buses and air-braked single-unit trucks must comply with a stopping
distance of 613 feet, and air-braked truck tractors must comply with a
stopping distance requirement of 720 feet.
---------------------------------------------------------------------------
\2\ For heavy truck tractors (tractors), the current stopping
distance test at GVWR is conducted with the tractor coupled to an
un-braked control trailer, with weight placed over the fifth wheel
of the tractor, and a 4,500 pound load on the single axle of the
trailer. This test method isolates the braking performance of the
tractor so that only the performance of the tractor is evaluated.
The performance of a tractor in an FMVSS No. 121 stopping distance
test does not directly reflect the on-road performance of a tractor
semi-trailer combination vehicle that has braking at all wheel
positions.
\3\ Vehicles are tested at lightly loaded vehicle weight (LLVW).
\4\ Emergency brake system performance is tested with a single
failure in the service brake system of a part designed to contain
compressed air or brake fluid (see, S5.7.1).
---------------------------------------------------------------------------
The stopping distance requirements adopted in the 1995 final rule
are generally less stringent than those invalidated by the PACCAR
decision in 1978. In adopting the requirements, the agency estimated
that half of the air-braked truck tractors and a quarter of the air-
braked single-unit trucks would meet the stopping distance requirements
without modification. However, the stopping distance requirements were
an enhancement to the overall braking performance of air-braked
vehicles given the newly adopted ABS requirements. The agency
determined that the stability and control during braking requirements
would result in a majority of the benefits, but estimated that the new
stopping distance requirements would prevent annually about 3 vehicle
occupant fatalities, 84 vehicle occupant injuries, and $3.24 million in
property damage.
II. Safety Issues
Since the agency established the stability control and stopping
distance requirements for heavy vehicles almost ten years ago, data
indicate that the involvement of large trucks in fatal and injury
producing crashes has slightly declined while vehicle-miles-traveled
(VMT) has increased. However, because the number of registered large
trucks has increased, the total number of crashes remains high. In
2002:
434,000 large trucks were involved in traffic crashes in
the U.S.
4,542 large trucks were involved in fatal crashes,
resulting in 4,897 fatalities (11 percent of all highway fatalities
reported in 2002). Seventy-nine percent of the fatalities were
occupants of another vehicle, 14 percent were truck occupants, and 7
percent were nonoccupants.
130,000 people were injured in crashes involving large
trucks. Seventy-seven percent of the injuries were occupants of another
vehicle, 20 percent were truck occupants, and 3 percent were
nonoccupants.\5\
---------------------------------------------------------------------------
\5\ See Traffic Safety Facts 2002--Large Trucks, National Center
for Statistics and Analysis (NCSA), report number DOT HS 809 608.
The NCSA report uses the term ``large trucks,'' which in practical
terms describes the same segment of the vehicle population as
``heavy vehicles.'' A copy is provided in the docket for this
notice.
---------------------------------------------------------------------------
According to Large Truck Crash Facts 2001 (report number FMCSA-RI-
02-011; provided in the docket for this notice), published by the
Analysis Division of the Federal Motor Carrier Safety Administration
(FMCSA), the large truck fatality rate (e.g., the number of fatalities
per 100 million VMT) was 60 percent higher than the fatality rate for
passenger vehicles (defined as a car or light truck) in 2001. When the
FMCSA report considered combination trucks (e.g., tractor and trailer
combinations) separately, the fatality rate was nearly double that of
passenger vehicles. Conversely, the fatality rate for single-unit
trucks was approximately 15 to 20 percent higher than the fatality rate
for passenger vehicles. The FMCSA data indicate that for all types of
crashes that involve large trucks, trucks with a gross vehicle weight
rating (GVWR) over 26,000 pounds are more likely to be involved than
other large trucks.
Retail sales data, averaged for 2000 and 2001, indicate that annual
sales of medium-duty trucks between 10,001 and 26,000 pounds GVWR were
approximately 228,000 units and annual sales of heavy-duty trucks over
26,000 pounds GVWR were approximately 283,000 units. While data
indicate that medium-duty trucks make up a sizable portion of the
population of large trucks in the U.S. truck fleet, the crash data
indicate that the majority of crashes involve heavy-duty trucks with
GVWRs over 26,000 pounds, as shown in Table 1. Almost all of the
vehicles with a GVWR greater than 26,000 lbs. are air-braked, and over
half of those are truck tractors.
Table 1.--Large Trucks in Crashes by Gross Vehicle Weight Rating
[FMCSA-RI-02-011, January 2003]
--------------------------------------------------------------------------------------------------------------------------------------------------------
Fatal Injury Towaway
Gross vehicle weight rating -----------------------------------------------------------------------------------------------
Number Percent Number Percent Number Percent
--------------------------------------------------------------------------------------------------------------------------------------------------------
<=10,000 lbs............................................ 2 * 449 1.2 592 1.4
10,001-26,000 lbs....................................... 519 10.8 3,772 9.9 4,931 11.7
>=26,001 lbs............................................ 4,246 88.6 26,736 70.2 29,941 70.9
Missing**............................................... 14 0.3 7,104 18.7 6,795 16.1
Unknown***.............................................. 12 0.3 .............. .............. .............. ..............
-----------------
Total............................................... 4,793 100.0 38,061 100.0 42,259 100.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
* Less than 0.05 percent.
** GVWR was not recorded.
*** GVWR was recorded as ``unknown.''
One factor contributing to this difference in risk is that, in
general, the heavier a vehicle is the longer it requires to stop for a
given speed. While large trucks operate on the same roadways as
significantly lighter passenger vehicles, large trucks may take twice
as long to stop in instances of panic stop braking. The difference in
mass between large trucks and passenger vehicles also contributes to
passenger vehicles incurring greater damage in collisions between such
vehicles. Recent developments in brake systems indicate that stopping
distance reductions are
[[Page 74272]]
possible for these heavy vehicles that represent the highest crash and
fatality risk.
Reductions in stopping distance will, in most cases, result in a
reduction in the impact velocity, and hence the severity of a crash. In
some cases, reduced stopping distances will actually prevent a crash
from occurring, i.e., a vehicle with a reduced stopping distance will
stop short of impacting another vehicle. Based on the crash data from a
NCSA report,\6\ improvements in stopping distance would provide
benefits in crashes with the following geometries: rear-end, truck
striking passenger vehicle; passenger vehicle turned across path of
truck; and straight path, truck into passenger vehicle (generally side-
impact crashes at roadway junctions). The total percentage of all
passenger vehicle occupant fatalities for these crash types is 26
percent and on an annual basis resulted in 655 fatalities. In addition,
it is possible that some head-on collisions could be reduced in
severity, since improvements in the braking capability of large trucks
could reduce impact speeds.
---------------------------------------------------------------------------
\6\ An Analysis of Fatal Large Truck Crashes, DOT HS 809 569,
June 2003.
---------------------------------------------------------------------------
III. Heavy Truck Braking Performance
NHTSA has been exploring the feasibility of reducing the stopping
distance requirement under FMVSS No. 121 for heavy air-braked vehicles
by 20 to 30 percent. We have initially focused on air-braked truck
tractors, since the crash data indicate that this vehicle type is most
frequently involved in fatal truck crashes. NHTSA's Office of Vehicle
Safety Research has been conducting brake research on enhanced crash
avoidance capabilities for large trucks. Developments in air disc
brakes, enhanced larger capacity drum brakes, electronic controlled
brake systems (ECBS), and advanced ABS have contributed to the agency's
decision to propose more stringent stopping distance requirements for
truck tractors.
A. NHTSA Research
At NHTSA's Vehicle Research and Test Center (VRTC) in East Liberty
Ohio, research was initiated in 2002 to compare the performance of air-
braked tractors and trailers equipped with a variety of brake system
configurations. VRTC tested two conventional air-braked tractors with
four different foundation brake \7\ configurations. The brake
configurations tested included the following:
---------------------------------------------------------------------------
\7\ A foundation brake system is the wheel end portion of a
brake system, consisting of friction material (brake lining), an
actuating mechanism, and a rotating element (drum or disc).
---------------------------------------------------------------------------
a. Standard brake drums on both the steer and drive axles,
b. Larger capacity drums on the steer axle and standard drums on
the drive axles (drum hybrid),
c. Air disc brakes on the steer axle and standard drums on the
drive axle (disc hybrid),
d. Air disc brakes on steer and drive axles.\8\
---------------------------------------------------------------------------
\8\ For a complete list of the technical specifications used in
testing see ``Class 8 Truck Tractor Braking Performance Improvement
Study: Report--1,'' DOT HS 809 700 (May 2004). A copy is provided in
the docket for this notice).
---------------------------------------------------------------------------
Testing was performed in accordance with the procedure in FMVSS No.
121, which includes testing at lightly loaded vehicle weight \9\ (LLVW)
and at GVWR conditions. Each vehicle was tested six times in each
configuration at each weight. The VRTC results suggests that the test
vehicles would be able to comply with a 20 to 30 percent reduction in
the stopping distance requirements at both weight conditions with
modifications only to the foundation brake systems.
---------------------------------------------------------------------------
\9\ LLVWW is defined as the empty weight of the truck plus up to
1,500-pound allowance for test driver, vehicle instrumentation, and
an optional roll bar structure.
---------------------------------------------------------------------------
When tested at the GVWR condition, the data show that these two
vehicles performed quite differently in their standard brake
configurations with conventional S-cam brakes.\10\ With disc brakes at
all wheel positions, both vehicles were able to exceed a 30 percent
stopping distance reduction (249 ft) from the current requirements in
FMVSS No. 121 at GVWR (355 ft). Both vehicles were able to exceed a 20
percent stopping distance reduction (284 ft) from the current standard
using either hybrid system. It is notable that the second test truck
was able to meet a 20 percent reduction in the stopping distance
requirement when tested at GVWR in its original brake system
configuration.
---------------------------------------------------------------------------
\10\ These differences were most likely due to differences in
the brake systems aside from the foundation brakes; e.g.,
differences in brake linings.
---------------------------------------------------------------------------
When tested at GVWR condition, the first test truck (Truck A),
achieved stopping distances in six tests ranging from 307 to 328 feet
(average 317 feet) with its standard foundation brake configuration.
When Truck A was equipped with larger capacity drums on the steer axle,
its braking distances ranged from 250 to 261 feet (average 252 feet).
When configured with disc brakes on the steer axle only, stopping
distances for the same truck ranged from 234 to 258 feet (average 247
feet). With disc brakes on both the steer and drive axles, stopping
distances for the first test vehicle ranged from 218 to 228 feet
(average 222 feet).
In six tests at GVWR condition, the second test truck (Truck B)
achieved stopping distances ranging from 260 to 273 feet (average 264
feet) when tested with its standard foundation brake configuration. The
agency notes that this vehicle in its standard configuration would be
able to meet a 20 percent reduction in the current stopping distance
requirement. When Truck B was equipped with larger capacity drums on
the steer axle, its braking distances ranged from 264 to 278 feet
(average 269 feet). When configured with disc brakes on the steer axle
only, stopping distances for the same vehicle ranged from 249 to 280
feet (average 263 feet). With disc brakes on both the steer and drive
axle, stopping distances for the second test truck ranged from 235 to
249 feet (average 241 feet). The results are presented in Figure 1
below.
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[[Page 74273]]
[GRAPHIC] [TIFF OMITTED] TP15DE05.017
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[[Page 74274]]
In general terms, the VRTC data demonstrate that air disc brakes
installed on all brake positions of a tractor would enable typical
three-axle tractors to exceed a 30 percent reduction in stopping
distance over the requirements currently specified in FMVSS No. 121 at
GVWR condition. Both hybrid systems also showed improvements in
stopping performance at or near a 30 percent reduction for the first
test vehicle. The two hybrid systems did not appreciably change the
stopping distances from the baseline vehicle for the second test truck,
but with these configurations the second test truck did exceed a 20
percent reduction in the stopping distance requirements.
The FMVSS No. 121 stopping distance requirement for truck tractors
in the LLVW condition is 335 feet. Tests of the two tractors at VRTC
confirm that truck tractor braking in the LLVW condition is improved
with the addition of ABS. Both truck tractors could meet a 30 percent
reduction (235 feet) in FMVSS No. 121 requirements in the standard
foundation brake configuration, although the average of six LLVW stops
for one truck tractor was 230 feet (five stops were below 235 feet and
one stop was 238 feet). With larger S-cam drum or disc foundation
brakes on the steer axle, or with disc brakes at all wheel positions,
the average of six stops at LLVW for the two truck tractors ranged from
178 to 205 feet, well below a 235-foot target value. The results are
presented in Figure 2 below.
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[[Page 74275]]
[GRAPHIC] [TIFF OMITTED] TP15DE05.018
BILLING CODE 4910-59-C
The agency notes that both test trucks were not brand new (although
in good condition), and the disc brakes and larger drum brakes were
installed on the
[[Page 74276]]
vehicles without any other modifications to the vehicles' suspensions
or other components. Other data may suggest that changes to suspensions
or ABS could further improve braking performance. However, the agency
believes that these test results on older tractor models support the
feasibility of improving tractor stopping distance performance by a 20
to 30 percent reduction of the current requirement.
FMVSS No. 121 also requires truck tractors to comply with a minimum
stopping distance in emergency braking. Under S5.7.1, an unloaded truck
tractor must stop at least once in a series of six attempts within the
specified distance, from the specified speed, and with a single failure
in the service brake system of a part designed to contain compressed
air or brake fluid. When emergency braking at a speed of 60 mph, Table
II of FMVSS No. 121 specifies a stopping distance of 720 feet. For
current brake system designs, the most extreme failure is typically a
failure in the primary reservoir. Essentially, this results in a
vehicle having to rely solely on the front brakes to stop.
Aside from examining the impact of various brake configurations on
normal stopping, VRTC also subjected the test vehicles to emergency
braking under the same brake configurations. VTRC performed the tests
after failing the primary reservoir.
Table II.--Failed Primary Reservoir Stopping Distances for Each Brake Type of Both Truck Tractors in the LLVW
Load Configuration
----------------------------------------------------------------------------------------------------------------
Margin of Margin of
compliance compliance
Tractor Foundation brake type Minimum (ft.) with 720 ft. with 30%
requirement reduction
(percent) (504 ft.)
----------------------------------------------------------------------------------------------------------------
Truck A............................... All S-cam drums......... 636 11.7 -26.7
Hybrid drums............ 363 49.6 28.0
Hybrid disc............. 276 61.6 45.2
All disc................ 294 59.2 41.4
Truck B............................... All S-cam drums......... 432 40.0 14.3
Hybrid drums............ 365 49.4 27.6
Hybrid disc............. 300 58.3 40.5
All disc................ 303 57.9 39.9
----------------------------------------------------------------------------------------------------------------
These results indicate that the same modifications that improve
service brake stopping distances also improve emergency braking
stopping distances. We tentatively conclude that it is feasible to
improve tractor emergency braking stopping distance performance by a 20
to 30 percent reduction of the current requirement.
The VRTC report docketed with this notice contains detailed
information on the testing of these truck tractors and an
interpretation of the results.\11\
---------------------------------------------------------------------------
\11\ The docketed report is an interim report detailing
straight-line service brake performance. The report also provides
comparative information for bobtail braking performance (tractor
only with no trailer) and braking performance with conventional air-
braked trailers equipped with both S-cam drum brakes and disc
brakes. A comprehensive report addressing braking-in-a-curve,
emergency braking, and braking performance with conventional
trailers will be released at a future date.
---------------------------------------------------------------------------
The agency welcomes comments or test data on the
performance of various foundation brake configurations on truck
tractors, trailers, or single-unit vehicles, for both GVWR and LLVW
brake testing. Information on the weight of larger capacity drum
brakes, versus disc brakes and conventional drum brakes, are also
requested.
B. Industry Research
In recent industry testing conducted on a typical truck tractor,
larger capacity drum brakes at all wheel positions performed equal to
or better than air disc brakes at all wheel positions as tested by
NHTSA. The data on the performance of larger capacity drum brakes on
both steer and drive axles for a typical three-axle tractor were
provided to NHTSA by two suppliers of heavy truck brake linings,
Federal Mogul Corporation and Motion Control Industries, Inc. When
compared to the current stopping requirement, a test vehicle utilizing
larger capacity drum brakes at all wheel positions experienced stopping
distances below a 30 percent reduction to the current standard. The
suppliers have provided the results of these tests for placement in the
public docket.
The tests were conducted on a three-axle tractor originally
manufactured with larger capacity S-cam drum brakes on the steer and
drive axles, that was taken from regular fleet service and subjected to
FMVSS No. 121-type test requirements by Radlinski and Associates \12\
in East Liberty, Ohio. While the testing performed by VTRC simply added
larger capacity brake drums to a single axle with no other
modifications, Radlinski tested a single vehicle with larger capacity
drums on all axles and performed parametric studies on the actuating
mechanisms and GVWR. The seven configurations varied as to the nominal
axle weights, brake chamber size and slack adjuster lengths.\13\
Suspensions and related components remained as originally configured by
the vehicle manufacturer.
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\12\ Radlinski and Associates is an independent testing and
engineering consulting firm that services heavy vehicle and brake
component manufacturers.
\13\ Detailed specifications for each of the seven
configurations are presented in the Radlinski report, which is
provided in the docket for this notice.
---------------------------------------------------------------------------
Six stops were made for each of the seven test conditions. The
tractor was tested from 60 mph on high friction pavement, loaded to
GVWR using the FMVSS No. 121 unbraked control trailer. The test
conditions used by Radlinski and Associates were the same as the VRTC
test conditions and are the same conditions detailed in FMVSS No. 121.
Each of the configurations achieved an average stopping distance
between 206 and 219 ft. A review of the variability among the six stops
for each test condition shows that stop-to-stop variability was
minimal. On average, the difference between the shortest stop and the
longest stop for each of the seven test conditions was 10 feet. Thus
the stopping distance performance in each test is observed to have
little variation from stop-to-stop.
The performance exhibited by the larger capacity drum brakes on the
Radlinski test vehicle, for each test condition, suggests that this
vehicle could meet a 30 percent reduction (249 ft) in FMVSS No. 121
stopping distance
[[Page 74277]]
requirement. In fact, the performance of this vehicle, in each of the
seven brake configurations equaled or exceeded the performance of
NHTSA's test vehicles equipped with disc brakes at all wheel positions.
Service brake tests in the LLVW condition were conducted for three
of the seven test conditions in the Radlinski tests, and the average of
six stops for each of the three test conditions ranged from a low of
163 feet to a high of 169 feet for the three test conditions. Thus this
vehicle was capable of far exceeding a 30 percent reduction (235 feet)
of the requirements in FMVSS No. 121 (335 feet) for LLVW tests.
According to data provided to NHTSA by the Heavy Duty Brake
Manufacturers Council in April, 2004, larger S-cam drum brakes (16.5''
x 5'' and 16.5'' x 6'') are installed on the steer axle of
approximately 10 percent of newly-manufactured air-braked trucks in the
U.S., and wider, extended life (16.5'' x 8'' and 16.5'' x 8.625'') S-
cam drum brakes are installed on the drive axles of approximately three
percent of new air-braked trucks in the U.S.
While the testing relied upon by the agency was limited to three
vehicle models, we believe that these models are representative of the
truck tractor fleet. However, there may be vehicle models and
configurations that would not perform in a manner similar to the test
vehicles.
The agency requests comments on the data and reports
generated by Radlinski as well as any data or reports on the use of
larger capacity drum brakes.
C. Agency Proposal
The agency is proposing to reduce the stopping distance
requirements for the loaded and unloaded service brake distances and
emergency brake distances, for truck tractors by 20 to 30 percent. As
discussed above, data indicate that truck tractors would be able to
comply with a reduction in this range through use of larger drum
brakes. Also as explained above, the testing did not include other
vehicle modifications that may further optimize a vehicle's braking
capabilities. We have tentatively determined that this data justifies
the proposed range of reduced distances and request comments on the
feasibility of truck tractors to comply with the various stopping
distances within the given ranges.
IV. Benefits and Costs of Improved Stopping Distances
The agency believes that by pursuing rulemaking to improve stopping
distance performance, truck manufacturers will re-examine their
specifications for brake components and make improvements, particularly
on the steer axle brakes, and in other areas as well. In this industry,
brake systems are installed according to specifications provided by
truck purchasers/trucking fleets. NHTSA's preliminary regulatory impact
analysis shows that enhanced brake system specifications will have net
cost savings for truck operators after considering property damage
savings. However, truck operators do not have this cost-saving
information and only a few fleets are purchasing these improved
systems. Thus, progress towards improved brake systems is impeded
because truck operators are cost sensitive to the initial purchase
price and they are reluctant to add different types and sizes of brake
components to their specifications. Although truck manufacturers offer
improved drum brakes and are introducing air disc brakes, very few
fleets are purchasing them. Generally, the trend is to stay with the
same brakes that have been used for many decades.
We estimate that 3 percent of the current truck tractors would
comply with a 30 percent improved brake performance. The benefits of a
30 percent improvement in stopping distance are estimated to be a
reduction of 257 fatalities and prevention of 284 AIS 3-5 injuries
among occupants in truck trailer crashes. We estimate that 34 percent
of the current truck tractors would comply with a 20 percent
improvement in the stopping distance requirements distance without any
modification. As such, the proposed 20 percent reduction in stopping
distance would save 104 fatalities and prevent 120 AIS 3-5 injuries
among occupants in truck trailer crashes.
Reducing stopping distance would significantly reduce property
damage. Using a 3 percent discount rate, the agency believes that $166
million and $32 million of property damage would be prevented with the
proposed 30 percent and 20 percent reduction in stopping distance,
respectively.
Potential compliance costs for the proposed 30 percent and 20
percent stopping reduction requirements vary considerably and are
dependent upon the types of the brake systems chosen by the
manufacturers. Limited testing showed that both larger S-cam drum
brakes and disc brakes at all wheel positions could meet the proposed
30 percent and 20 percent reduction in stopping distance. Given the
current level of compliance, the average incremental cost per truck
tractor would be $153 for larger S-cam drum brakes and $1,308 for disc
brakes for the 30 percent reduction in stopping distance and $108 for
larger S-cam drum brakes and $914 for disc brakes for the 20 percent
reduction in stopping distance. We estimate that the total incremental
cost for the 30 percent reduction would range from $20 million to $170
million dollars and that the total cost for the 20 percent reduction
would range from $14 million to $119 million dollars.
However, when the prevention of property damage and equivalent
lives saved are considered (at a 3 percent discount rate) the 30
percent reduction would result in a net benefit ranging from $994
million to $1,144 million. The 20 percent reduction would result in a
net benefit ranging from $320 million to $425 million.
These costs and benefits were based on analyses of tests using
vehicles that the agency believes to be representative of a majority of
the market. We recognize that there may be vehicle configurations for
which the cost of compliance may be higher. We request comment on the
extent that other vehicle configurations would result in greater
compliance costs.
For a more detailed discussion of the agency's benefit and cost
analysis, please refer to the preliminary regulatory impact analysis
that has been placed in the docket for this notice.
V. Lead Time
The current data support pursuing improvements specifically in
truck tractor stopping distance performance, as these vehicles have the
greatest exposure in fatal crashes among all of the large trucks.
Substantial improvements in the braking performance of these vehicles
appear feasible with existing technologies. The agency also understands
that improvements in truck tractor stopping distance performance may
involve more than simply increasing the power of foundation brakes, as
changes might be required to suspensions and frames, etc., to handle
the higher braking torque without decreasing vehicle durability and
safety. However, the agency believes that two years of lead time after
a final rule is issued would be adequate lead time for manufacturers to
comply with a reduction in stopping distance in the proposed range.
Given that vehicles tested by the agency and industry were able to
comply with the proposed reductions without modifications other than to
the foundation brakes, we believe that this is adequate lead time.
Potential changes to stopping performance requirements for air-
braked single unit trucks and buses, and/or for hydraulic braked
vehicles over 10,000
[[Page 74278]]
lbs. GVWR, will be addressed separately pending the outcome of relevant
research data.
VI. Ongoing and Future Research
To date, the agency's research effort has focused on the stopping
distance performance of air-braked truck tractors. Experience with the
stopping distance performance of heavy duty single-unit trucks has
shown that the wide variety of vehicle and body configurations for
these vehicles, including wheel bases, axle ratings, and center of
gravity heights, may result in a wide range of stopping distance
performance. NHTSA intends to perform future research to determine if
equipment changes that have demonstrated improvements in truck tractor
stopping distance performance can successfully be applied to single-
unit trucks as well.
The Office of Vehicle Safety Research is currently conducting a
research program involving 50 truck tractors in over-the-road service
to field test electronically-controlled air brake systems (ECBS), in
combination with air disc brakes, in order to evaluate how these
systems perform in normal highway use. As stated above, the stopping
distance testing performed by industry and the agency did not consider
modifications to a truck tractor other than changes in the foundation
brakes. The truck tractors in the ECBS study are coupled to trailers
that are equipped with conventional S-cam drum brakes and the trailer
braking is by conventional pneumatic control.
Conventional air brake systems use pneumatic means to actuate the
brakes and also to signal or control the brake actuation. ECBS uses
pneumatic actuation of the brakes (compressed air in reservoirs
delivered to brake actuators), but the signaling is performed
electronically rather than pneumatically. The electronic signals
transmit braking control commands over wires to electro-pneumatic
control valves much faster than pneumatic signals flowing through brake
tubing, providing quicker brake application and release timing. Also,
ECBS can be interfaced with an electronic stability control system to
selectively apply the brakes of a single-unit or combination vehicle to
provide stability enhancement (yaw control to prevent vehicle spinout
and speed reduction to prevent rollover) when instability conditions
are detected through on-board sensors and processors. Other
capabilities of ECBS include brake lining wear control, brake system
status/diagnostic monitoring, and brake force proportioning to balance
the brake forces according to the load being carried.
At present, ECBS is found more commonly on European commercial
vehicles whereas market penetration in the U.S. has been low. In the
U.S. market, trucking fleets play a much larger role in the
specification of truck equipment than in Europe, and the complexity and
cost of ECBS has contributed to U.S. fleets not purchasing these
systems.
All of the ECBS that are currently in use on the road, both in
Europe and the U.S., have full, split-system pneumatic redundancy. For
ECBS to be economically viable in the U.S. market, it is possible that
a different configuration would be needed with regard to pneumatic
redundancy (i.e., back-up systems that prevent total loss of braking in
the event of a partial brake system failure). The ECBS research and
testing that is ongoing in the U.S. is in part being conducted to
determine the reliability of electronic brake control, so that the
agency will be better able to evaluate the safety of future, less
expensive ECBS configurations that may be more acceptable to the U.S.
fleet.
Results from the agency's ECBS research are expected to be
published in mid-2005. While the agency believes that ECBS may provide
some modest stopping distance reductions on heavy vehicles because of
faster brake application timing, at this time the agency anticipates
that the greatest improvements in stopping distance performance will be
achieved through the application of more powerful foundation brakes.
Therefore, ECBS was not considered for the proposal in this document.
The agency is unaware of performance data for systems using ECBS
with proportional brake force control, but welcomes comments on this
subject as well.
Additional vehicle testing is scheduled at VRTC through 2005
including air-braked single unit trucks and a variety of hydraulic-
braked single-unit trucks and buses with GVWRs over 10,000 pounds.
NHTSA will focus near-term research on typical configurations of
single-unit trucks. Results of planned testing are not likely to be
available until mid-2005, with additional test reports provided as the
work is completed.
In advance of the agency completing research on the
braking performance of single-unit trucks, we are soliciting comments
and data on potential improvements in this area.
NHTSA's Office of Vehicle Safety Research is also conducting
research of dynamometer brake testing as specified in FMVSS No. 121.
Under the requirements in S5.4 of FMVSS No. 121, trailer brakes are
required to meet the brake retardation force requirements in S5.4.1,
and all air brakes are required to meet the fade and recovery
requirements in S5.4.2 and S5.4.3. Since there are no stopping distance
requirements for trailer service brake systems in the standard, the
dynamometer requirements serve to ensure adequate braking capability
for trailer foundation brakes. The research will determine in part the
performance of S-cam drum and air disc foundation brakes relative to
the existing dynamometer requirements in FMVSS No. 121. The agency
expects that this research will be completed (and a report published)
by mid-2005.
Results of the dynamometer testing will assist the agency in
determining if the dynamometer requirements in FMVSS No. 121, including
brake retardation force and fade and recovery, should be considered for
revision. Potentially, changes in either series of requirements could
affect trailer braking systems or the fade and recovery requirements
for any foundation brake used in truck, bus, or trailer air brake
systems. Improvements to stopping performance requirements for
tractors, involving steer axle braking power, may not benefit from
changes to dynamometer requirements since the dynamic loading (weight
transfer to the axle during hard braking) of steer axles can far exceed
the static axle loading on which the dynamometer testing is based.
The agency requests data from dynamometer tests conducted
on standard and larger S-cam drum brakes and air disc foundation brake
assemblies from all types of air-braked vehicles.
Finally, brake suppliers have provided the agency with limited
information on enhanced ABS systems that have the capability of
providing electronic stability control through selective application of
brakes. The enhancement to the ABS is the ability to apply air and then
use ABS modulator valves to hold off the brakes at certain wheels, so
that selective braking is achieved. The stability control system is
activated when a vehicle instability condition is detected by on-board
sensors (yaw rate [vehicle spin], steering angle, etc.). The agency
believes that such systems may provide many of the electronic stability
control functions enabled by installation of ECBS but at lower cost.
The agency is not aware that such systems would have substantial
benefits in stopping distance
[[Page 74279]]
performance but welcomes comments on this issue.
While data from on-going and planned research may demonstrate that
additional reductions to the stopping distance requirements are
possible for all air-braked vehicles to varying degrees, the agency
believe that the current data supports the proposed reduction in
distances for truck tractors.
VII. Request for Comments
How Can I Influence NHTSA's Thinking on This Document?
In developing this document, we tried to address the concerns of
all our stakeholders. Your comments will help us improve this rule. We
invite you to provide different views on options we propose, new
approaches we have not considered, new data, how this document may
affect you, or other relevant information. We welcome your views on all
aspects of this document, but request comments on specific issues
throughout this document. We grouped these specific requests near the
end of the sections in which we discuss the relevant issues. Your
comments will be most effective if you follow the suggestions below:
Explain your views and reasoning as clearly as possible.
Provide solid technical and cost data to support your
views.
If you estimate potential costs, explain how you arrived
at the estimate.
Tell us which parts of this document you support, as well
as those with which you disagree.
Provide specific examples to illustrate your concerns.
Offer specific alternatives.
Refer your comments to specific sections of this document,
such as the units or page numbers of the preamble, or the regulatory
sections.
Be sure to include the name, date, and docket number with
your comments.
In addition to responses to issues and questions raised above, the
agency requests comments on the following issues and questions.
1. Comment on the general need for improved stopping distance
requirements for air-braked truck tractors.
2. Provide comments on reducing stopping distances (at GVWR and
LLVW) for tractors by 20 percent compared to the current FMVSS No. 121
requirement. Provide comments on reducing stopping distance for truck
tractors by 30 percent.
3. Comment on the lead time to implement improvements on production
vehicles required to comply with a 20 percent reduction; a 30 percent
reduction.
4. Describe the vehicle modifications that are likely needed to
reduce truck tractor stopping distance by 20 percent; 30 percent.
Include the pros and cons of larger drum brakes and disc brakes, driver
and vehicle purchaser acceptance, component/system weight and cost,
vehicle alterations or engineering requirements, maintenance
considerations, and other in-service issues. If possible, relate past
experience with the application of similar brake system enhancements to
European or North American air-braked trucks and buses.
5. Provide comments or data to identify any brake balance issues
that may occur if truck tractors with more powerful foundation brakes
are used in the existing trailer fleet. Again, relating experience with
in-service tractors would be beneficial.
6. Please comment on any margin of compliance issues for tractors
as related to the current effort to improve their stopping distance
performance.
7. Describe any efforts that have been undertaken to improve
single-unit truck braking performance. For example, many hydraulic-
braked medium-duty trucks are now equipped with disc brakes at all
wheel positions. Are there any similar efforts to improve the braking
performance of heavy-duty air-braked single-unit trucks? Also, provide
data if you believe there are single-unit truck configurations for
which stopping distance improvements may be difficult to achieve.
8. Describe developments in ECBS and advanced ABS, and how these
systems would have a positive effect on truck safety. Please quantify
the benefits from these technologies in achieving the agency goal of
reducing heavy vehicle stopping distances. How close are these systems
to commercial application in the U.S. and what is the expected cost and
acceptance by trucking fleets?
9. Provide data or information on dynamometer testing that would
assist the agency in determining if the FMVSS No. 121 dynamometer
requirements should be revised. Describe changes to the dynamometer
requirements that could benefit heavy vehicle safety, or conversely,
could have a negative effect and therefore should be avoided. Quantify
additional costs, for testing or otherwise, associated with suggested
changes to the dynamometer test requirements.
10. Provide comment and /or data on the extent to which the
tractors tested by NHTSA and Radlinski & Associates cited in this NPRM
are representative of the current vehicle fleet.
How Do I Prepare and Submit Comments?
Your comments must be written and in English. To ensure that your
comments are filed correctly in the Docket, please include the docket
number of this document in your comments.
Your comments must not be more than 15 pages long. (49 CFR 553.21)
NHTSA established this limit to encourage you to write your primary
comments in a concise fashion. However, you may attach necessary
additional documents to your comments. There is no limit on the length
of the attachments.
Please submit two copies of your comments, including the
attachments, to Docket Management at the address given above under
ADDRESSES. You may also submit your comments to the docket
electronically by logging onto the Docket Management System (DMS) Web
site at https://dms.dot.gov. Click on ``Help & Information'' or ``Help/
Info'' to obtain instructions for filing your comments electronically.
Please note, if you are submitting comments electronically as a PDF
(Adobe) file, we ask that the documents submitted be scanned using
Optical Character Recognition (OCR) process, thus allowing the agency
to search and copy certain portions of your submissions.\14\
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\14\ Optical character recognition (OCR) is the process of
converting an image of text, such as a scanned paper document or
electronic fax file, into computer-editable text.
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How Can I Be Sure That My Comments Were Received?
If you wish Docket Management to notify you upon its receipt of
your comments, enclose a self-addressed, stamped postcard in the
envelope containing your comments. Upon receiving your comments, Docket
Management will return the postcard by mail.
How Do I Submit Confidential Business Information?
If you wish to submit any information under a claim of
confidentiality, you should submit three copies of your complete
submission, including the information you claim to be confidential
business information, to the Chief Counsel, NHTSA, at the address given
above under FOR FURTHER INFORMATION CONTACT. In addition, you should
submit two copies, from which you have deleted the claimed confidential
business information, to Docket Management at the address given above
under ADDRESSES. When you send a comment containing information
[[Page 74280]]
claimed to be confidential business information, you should include a
cover letter setting forth the information specified in NHTSA's
confidential business information regulation (49 CFR Part 512).
Will the Agency Consider Late Comments?
NHTSA will consider all comments that Docket Management receives
before the close of business on the comment closing date indicated
above under DATES. To the extent possible, the agency will also
consider comments that Docket Management receives after that date. If
Docket Management receives a comment too late for the agency to
consider it in developing a final rule (assuming that one is issued),
the agency will consider that comment as an informal suggestion for
future rulemaking action.
How Can I Read the Comments Submitted by Other People?
You may read the comments received by Docket Management at the
address given above under ADDRESSES. The hours of the Docket are
indicated above in the same location.
You may also see the comments on the Internet. To read the comments
on the Internet, take the following steps:
1. Go to the Docket Management System (DMS) Web page of the
Department of Transportation (https://dms.dot.gov).
2. On that page, click on ``simple search.''
3. On the next page (https://dms.dot.gov/search/
searchFormSimple.cfm) type in the docket number shown at the beginning
of this document. Example: If the docket number were ``NHTSA-1998-
1234,'' you would type ``1234.'' After typing the docket number, click
on ``search.''
4. On the next page, which contains docket summary information for
the docket you selected, click on the desired comments. You may
download the comments. Although the comments are imaged documents,
instead of word processing documents, the ``pdf'' versions of the
documents are word searchable.
Please note that even after the comment closing date, NHTSA will
continue to file relevant information in the Docket as it becomes
available. Further, some people may submit late comments. Accordingly,
the agency recommends that you periodically check the Docket for new
material.
Anyone is able to search the electronic form of all comments
received into any of our dockets by the name of the individual
submitting the comment (or signing the comment, if submitted on behalf
of an association, business, labor union, etc.). You may review DOT's
complete Privacy Act Statement in the Federal Register published on
April 11, 2000 (Volume 65, Number 70; Pages 19477-78) or you may visit
https://dms.dot.gov.
VIII. Rulemaking Analyses and Notices
A. Executive Order 12866 and DOT Regulatory Policies and Procedures
Executive Order 12866, ``Regulatory Planning and Review'' (58 FR
51735, October 4, 1993), provides for making determinations whether a
regulatory action is ``significant'' and therefore subject to Office of
Management and Budget (OMB) review and to the requirements of the
Executive Order. The Order defines a ``significant regulatory action''
as one that is likely to result in a rule that may:
(1) Have an annual effect on the economy of $100 million or more or
adversely affect in a material way the economy, a sector of the
economy, productivity, competition, jobs, the environment, public
health or safety, or State, local, or Tribal governments or
communities;
(2) Create a serious inconsistency or otherwise interfere with an
action taken or planned by another agency;
(3) Materially alter the budget impact of entitlements, grants,
user fees, or loan programs or the rights and obligations of recipients
thereof; or
(4) Raise novel legal or policy issues arising out of legal
mandates, the President's priorities, or the principles set forth in
the Executive Order.
This rulemaking document was reviewed by the Office of Management
and Budget under E.O. 12866. This rulemaking is significant under E.O.
12866 and the Department's Regulatory Policies and Procedures (44 FR
11034; February 26, 1979). As discussed above, we estimate that the
total cost for the 30 percent reduction would range from $20 million to
$170 million dollars and that the total cost for the 20 percent
reduction would range from $14 million to $119 million. We also
estimate that the net benefits (at a 3 percent discount rate) range
from $994 million to $1,144 million for the 30 percent reduction and
from $320 million to $425 million for the 20 percent reduction. For a
complete discussion of the benefits and costs see the preliminary
regulatory impact analysis that has been placed in the docket for this
rulemaking.
B. Regulatory Flexibility Act
Pursuant to the Regulatory Flexibility Act (5 U.S.C. 601 et seq.,
as amended by the Small Business Regulatory Enforcement Fairness Act
(SBREFA) of 1996) whenever an agency is required to publish a notice of
rulemaking for any proposed or final rule, it must prepare and make
available for public comment a regulatory flexibility analysis that
describes the effect of the rule on small entities (i.e., small
businesses, small organizations, and small governmental jurisdictions).
No regulatory flexibility analysis is required if the head of an agency
certifies that the rule will not have a significant economic impact on
a substantial number of small entities. SBREFA amended the Regulatory
Flexibility Act to require Federal agencies to provide a statement of
the factual basis for certifying that a rule will not have a
significant economic impact on a substantial number of small entities.
I certify that the proposed amendment would not have a significant
economic impact on a substantial number of small entities.
The following is the agency's statement providing the factual basis
for the certification (5 U.S.C. 605(b)). If adopted, the proposal would
directly affect motor vehicle manufacturers, second stage and final
manufacturers, and alterers. North American Industry Classification
System (NAICS) code number 336120, Heavy Duty Truck Manufacturing,
prescribes a small business size standard of 1,000 or fewer employees.
NAICS code No. 336211, Motor Vehicle Body Manufacturing, prescribes a
small business size standard of 1000 or fewer employees.
None of the manufacturers of truck tractors would qualify as a
small business. Truck tractors are not sold as incomplete vehicles, but
are occasionally modified after certification through the addition of
auxiliary axles. Businesses modifying certified vehicles are prohibited
from knowingly making inoperative any part of a device or element of
design installed on or in a motor vehicle or motor vehicle equipment
that is in compliance with any applicable FMVSS (49 U.S.C. Sec.
30122). Today's rulemaking, if made final, would not increase the cost
of complying with this ``make inoperative'' prohibition. Accordingly,
there would be no significant impact on small businesses, small
organizations, or small governmental units by these amendments. For
these reasons, the agency has not prepared a preliminary regulatory
flexibility analysis.
C. Vehicle Safety Act
Under 49 U.S.C. Chapter 301, Motor Vehicle Safety (49 U.S.C. 30101
et seq.), the Secretary of Transportation is
[[Page 74281]]
responsible for prescribing motor vehicle safety standards that are
practicable, meet the need for motor vehicle safety, and are stated in
objective terms. 49 U.S.C. 30111(a). When prescribing such standards,
the Secretary must consider all relevant, available motor vehicle
safety information. 49 U.S.C. 30111(b). The Secretary must also
consider whether a proposed standard is reasonable, practicable, and
appropriate for the type of motor vehicle or motor vehicle equipment
for which it is prescribed and the extent to which the standard will
further the statutory purpose of reducing traffic accidents and
associated deaths. Id. Responsibility for promulgation of Federal motor
vehicle safety standards was subsequently delegated to NHTSA. 49 U.S.C.
105 and 322; delegation of authority at 49 CFR 1.50.
The agency carefully considered these statutory requirements in
proposing the amendment to FMVSS No. 121. We believe that the proposed
amendments to FMVSS No. 121 would be practicable. As explained above,
research data indicate that a 20-30% reduction in stopping distance for
heavy trucks could be achieved with currently available brake
technologies. Further, we believe that the proposed amendment would
advance motor vehicle safety. As explained in detail in the preliminary
regulatory impact analysis, the proposal potentially would save 104 to
257 lives a year. Finally, the proposed requirements would amend the
stopping distance requirements of FMVSS No. 121 for heavy trucks, but
would maintain the test procedures currently specified in that
standard. These test procedures provide the objective procedures with
which industry is currently complying.
D. National Environmental Policy Act
NHTSA has analyzed these amendments for the purposes of the
National Environmental Policy Act and determined that if made final,
they would not have any significant impact on the quality of the human
environment.
E. Executive Order 13132 (Federalism)
The agency has analyzed this rulemaking in accordance with the
principles and criteria contained in Executive Order 13132 and has
determined that it does not have sufficient federalism implications to
warrant consultation with State and local officials or the preparation
of a federalism summary impact statement. The proposed rule would have
no substantial effects on the States, or on the current Federal-State
relationship, or on the current distribution of power and
responsibilities among the various local officials.
F. Unfunded Mandates Reform Act
The Unfunded Mandates Reform Act of 1995 requires agencies to
prepare a written assessment of the costs, benefits and other effects
of proposed or final rules that include a Federal mandate likely to
result in the expenditure by State, local or tribal governments, in the
aggregate, or by the private sector, of more than $109 million annually
(adjusted for inflation with base year of 1995). The proposed rule, if
issued as a final rule, could require the expenditure of resources
above and beyond $100 million annually. However, initial agency
estimates indicate that manufacturers could comply with the range
proposed, for under $100 million. NHTSA will explore various options
based on the response to the public comments. For example, the agency
could decide to reduce the stopping distance by 20 percent as opposed
to 30 percent.
G. Executive Order 12988 (Civil Justice Reform)
This rule, if made final, would not have any retroactive effect.
Under section 49 U.S.C. 30103, whenever a Federal motor vehicle safety
standard is in effect, a state may not adopt or maintain a safety
standard applicable to the same aspect of performance which is not
identical to the Federal standard, except to the extent that the state
requirement imposes a higher level of performance and applies only to
vehicles procured for the State's use. 49 U.S.C. 30161 sets forth a
procedure for judicial review of final rules establishing, amending or
revoking Federal motor vehicle safety standards. That section does not
require submission of a petition for reconsideration or other
administrative proceedings before parties may file suit in court.
H. Paperwork Reduction Act
Under the Paperwork Reduction Act of 1995, a person is not required
to respond to a collection of information