Wyoming Administrative Code
Agency 055 - Oil and Gas Conservation Commission
Sub-Agency 0001 - General Agency, Board or Commission Rules
Chapter 3 - OPERATIONAL RULES, DRILLING RULES
Section 3-23 - Blowout Preventers
Universal Citation: WY Code of Rules 3-23
Current through September 21, 2024
(a) Blowout preventers (BOPs) and related equipment shall be installed and maintained during the drilling of all wells in accordance with the following rules unless altered, modified, or changed, for a particular pool or pools, upon hearing before the Commission:
(i)
General
Rules.
(A) The required working
pressure rating of all blowout preventers and related equipment shall be based
on known or anticipated subsurface pressure, geologic conditions, or accepted
engineering practices, and shall equal or exceed the maximum anticipated
pressure to be contained at the surface. In the absence of better data, the
maximum anticipated surface pressure shall be determined by using a normal
pressure gradient of 0.22 psi per foot and assuming a partially evacuated hole.
A schematic diagram of the BOP and wellhead assembly shall be submitted to the
Supervisor with the Application for Permit to Drill (APD; Form 1). The
schematic diagram should indicate the minimum size and pressure rating of all
components of the wellhead and blowout preventer assembly.
(B) The Supervisor, on a site specific basis,
may require the use of blowout preventers or other methods of controlling
shallow coalbed methane wells, at which time all current BOP rules shall be
applicable.
(C) All blowout
preventers, choke lines, and choke manifolds shall be installed above ground
level. Casing heads and optional spools may be installed below ground level
provided they are visible and accessible.
(D) Blowout preventer equipment and related
casing heads and spools shall have a vertical bore no smaller than the inside
diameter of the casing to which they are attached.
(E) Pressure tests on blowout preventers and
related equipment shall be tested as outlined in this section, at least:
(I) Prior to spud or upon
installation;
(II) After the
disconnection or repair of any pressure containing seal in the BOP stack, choke
and kill lines, or choke manifold, but limited to the affected component;
and,
(III) Every 30 days after
initial installation, or as determined by the Supervisor.
(F) The Supervisor may require an affidavit
covering the initial pressure tests after installation signed by the
Owner/Operator or contractor attesting to the satisfactory pressure tests. The
Supervisor is to be advised at least twenty-four (24) hours in advance of all
tests.
(G) Blowout prevention
equipment used when reasonable expectations of encountering hydrogen sulfide or
sour gas formations that could potentially result in the partial pressure of
the hydrogen sulfide or sour gas exceeding 0.05 psia (00034 MPa) in the gas
phase at the maximum anticipated pressure, shall be suitable for use in such
areas.
(H) All ram BOPs shall be
equipped with hydraulic locking devices or manual locking devices with hand
wheels extending outside of the rig's substructure.
(I) Blowout prevention equipment installed on
the well shall have a rated working pressure equal to, or higher than, the
working pressure specified in the approved APD.
(J) In addition to the minimum BOP
requirements outlined in this section, wells drilled while using tapered drill
strings shall require either a variable bore pipe ram preventer or additional
ram type blowout preventers to provide a minimum of one set of pipe rams for
each size of drill pipe in use, and one set of blind rams.
(ii)
Minimum requirements for 2,000 psi
system:
(A) BOP equipment shall
consist of at least one double-gate preventer with pipe and blind rams or two
single-ram type preventers; one equipped with pipe rams, and the other with
blind rams. Ram preventers or a drilling spool must have side outlets with a
minimum inside diameter of two inches to accommodate choke and kill lines.
Outlets on the casing head may not be used to attach choke or kill lines. One
annular BOP may be substituted for ram type BOPs, providing the annular BOP is
pressure tested in the CSO (complete shut off) configuration.
(B) Additional BOP equipment shall include
one upper kelly cock, and one drill pipe safety valve with subs to fit all
drill string connections in use.
(C) Choke manifold and related equipment
shall consist of one kill line valve, one choke line valve, choke line, two
manual adjustable chokes each with one valve located upstream of the choke, one
bleed line valve and one mud service pressure gauge with a valve upstream of
the gauge. The arrangement of the valves shall be a functional equivalent of
the arrangement outlined in Appendix G, Figure 3-1 or 3-1A, of these
rules.
(D) All choke manifold
valves, choke and kill line valves and the choke line shall be full bore. Choke
line valves, choke line and bleed line valves shall have an inside diameter
equal to or greater than the minimum requirement for the BOP or drilling spool
outlet.
(E) The choke line should
be as straight as possible, and any required turns shall be made with flow
targets at bends and on block tees. Choke hoses with flanged connections
designed for that purpose will be accepted in lieu of a steel choke
line.
(F) The accumulator shall
have sufficient capacity to operate the BOP equipment as outlined in this
section, and have one independently powered pump system. BOP controls may be
located at the accumulator or on the rig floor.
(iii)
Minimum requirements for 3,000
psi system:
(A) BOP equipment shall
consist of at least one annular BOP and one double-gate preventer with pipe and
blind rams or two single-ram type preventers; one equipped with pipe rams and
the other with blind rams. Ram preventers or a drilling spool must have side
outlets with a minimum inside diameter of two inches on the kill side, and
three inches on the choke side to accommodate choke and kill lines. Outlets on
the casing head may not be used to attach choke or kill lines.
(B) Additional BOP equipment shall include
one upper kelly cock, and one drill pipe safety valve with subs to fit all
drill string connections in use.
(C) Choke manifold and related equipment
shall consist of one kill line valve, one check valve, two choke line valves,
choke line, two manual adjustable chokes each with one valve located upstream
of the choke, one bleed line valve and one mud service pressure gauge with a
valve upstream of the gauge. The arrangement of the valves shall be a
functional equivalent of the arrangement outlined in Appendix G, Figure 3-2, of
these rules.
(D) All choke manifold
valves, choke and kill line valves and the choke line shall be full bore. Choke
line valves, choke line and bleed line valves shall have an inside diameter
equal to or greater than the minimum requirement for the BOP or drilling spool
outlet.
(E) The choke line should
be as straight as possible, and any required turns shall be made with flow
targets at all bends and on block tees. All connections exposed to well bore
pressure shall be welded, flanged or clamped. Choke hoses with flanged
connections designed for that purpose will be accepted in lieu of a steel choke
line.
(F) The accumulator shall
have sufficient capacity to operate the BOP equipment as outlined in this
section, and have two independently powered pump systems connected to start
automatically after a 200 psi drop in accumulator pressure, or one
independently powered pump system connected to start automatically after a 200
psi drop in accumulator pressure and an emergency nitrogen back-up system
connected to the accumulator manifold. BOP controls may be located at the
accumulator or on the rig floor.
(iv)
Minimum requirements for 5,000 psi
system:
(A) BOP equipment shall
consist of at least one annular BOP and one double-gate preventer with pipe and
blind rams or two single-ram type preventers; one equipped with pipe rams and
the other with blind rams. Ram preventers or a drilling spool must have side
outlets with a minimum inside diameter of two inches on the kill side, and
three inches on the choke side to accommodate choke and kill lines. Outlets on
the casing head may not be used to attach choke or kill lines.
(B) Additional BOP equipment shall include
one upper kelly cock, lower kelly cock, one drill pipe safety valve and one
inside BOP with subs to fit all drill string connections in use.
(C) Choke manifold and related equipment
shall consist of two kill line valves, one check valve, one choke line valve,
one remote controlled choke line valve, choke line, one manual adjustable choke
and one remote controlled adjustable choke each with two valves located
upstream of the choke, two bleed line valves and one mud service pressure gauge
with a valve upstream of the gauge. The arrangement of the valves shall be a
functional equivalent of the arrangement outlined in Appendix G, Figure 3-3, of
these rules.
(D) All choke manifold
valves, choke and kill line valves and the choke line shall be full bore. Choke
line valves, choke line and bleed line valves shall have an inside diameter
equal to or greater than the minimum requirement for the BOP or drilling spool
outlet.
(E) The choke line should
be as straight as possible, and any required turns shall be made with flow
targets at all bends and on block tees. All connections exposed to well bore
pressure shall be welded, flanged or clamped. Choke hoses with flanged
connections designed for that purpose will be accepted in lieu of a steel choke
line.
(F) The accumulator shall
have sufficient capacity to operate the BOP equipment as outlined in this
section, and have two independently powered pump systems connected to start
automatically after a 200 psi drop in accumulator pressure, plus an emergency
nitrogen back-up system connected to the accumulator manifold. BOP controls
shall be located on the accumulator with additional remote controls located on
the rig floor.
(v)
Minimum requirements for 10,000-15,000-20,000 psi systems:
(A) BOP equipment shall consist of at least
one annular BOP and one double-gate preventer with pipe and blind rams or two
single-ram type preventers; one equipped with pipe rams and the other with
blind rams located above a drilling spool. One drilling spool with side outlets
with a minimum inside diameter of two inches on the kill side, and three inches
on the choke side. One ram-type preventer with pipe rams, located below the
drilling spool. Outlets on the casing head may not be used to attach choke or
kill lines.
(B) Additional BOP
equipment shall include an upper kelly cock, lower kelly cock, one drill pipe
safety valve and one inside BOP with subs to fit all drill string connections
in use.
(C) Choke manifold and
related equipment shall consist of two kill line valves, one check valve, one
choke line valve, one remote controlled choke line valve, choke line, two
manual adjustable chokes and one remote controlled adjustable choke each with
two valves located upstream of the choke, two bleed line valves and one mud
service pressure gauge with a valve upstream of the gauge. The arrangement of
the valves shall be a functional equivalent of the arrangement outlined in
Appendix G, Figure 3-4, of these rules.
(D) All choke manifold valves, choke and kill
line valves and the choke line shall be full bore. Choke line valves, choke
line and bleed line valves shall have an inside diameter equal to or greater
than the minimum requirement for the BOP or drilling spool outlet.
(E) The choke line shall be a steel line and
be as straight as possible, and any required turns shall be made with flow
targets at all bends and on block tees. All connections exposed to well bore
pressure shall be welded, flanged, or clamped.
(F) The accumulator shall have sufficient
capacity to operate the BOP equipment as outlined in this section, and have two
independently powered pump systems connected to start automatically after a 200
psi drop in accumulator pressure, plus an emergency nitrogen back-up system
connected to the accumulator manifold. BOP controls shall be located on the
accumulator with additional remote controls located on the rig floor.
(vi)
Minimum requirements
for diverter systems:
(A) The diverter
system shall consist of a low-pressure diverter or an annular blowout preventer
with large diameter vent lines installed below the diverter and extending to a
flare pit a safe distance from the well.
(B) The valves on the vent lines shall be
full bore and full opening, and be hydraulically controlled in a manner to
insure that at least one vent line valve is opened before the diverter packer
closes.
(C) The diverter and all
valves shall be function tested when installed and at appropriate times during
the operation.
(vii)
Minimum requirements for BOP equipment testing:
(A) All blowout preventers and related
equipment that may be exposed to well pressure shall be tested first to a low
pressure and then to a high pressure.
(I) A
stable low of 200-300 psi shall be maintained for at least five (5) minutes
prior to initiating the high-pressure test.
(II) When performing the low-pressure test,
it is not acceptable to apply a higher pressure and bleed down to the low-test
pressure. The higher pressure could initiate a seal that may continue to seal
after the pressure is lowered and therefore misrepresent a low-pressure
condition.
(III) The high-pressure
test shall be to the rated working pressure of the ram type BOPs and related
equipment, or to the rated working pressure of the wellhead on which the stack
is installed, whichever is lower. A stable high-pressure test shall be
maintained for ten (10) minutes.
(IV) Annular BOP shall be high pressure
tested to fifty percent (50%) of the rated working pressure, and maintain a
stable pressure for ten (10) minutes.
(V) Manual adjustable chokes not designed for
complete shut off (CSO) shall be pressure tested only to the extent of
determining the integrity of the internal seating components to maintain back
pressure. Hydraulic chokes designed for CSO shall be pressure tested to fifty
percent (50%) of the rated working pressure.
(B) All casing below the conductor pipe shall
be pressure tested to 0.22 psi per foot or one thousand five hundred (1,500)
psi, whichever is greater, but not to exceed seventy percent (70%) of the
minimum internal yield strength of the casing. A stable pressure shall be
maintained for thirty (30) minutes.
(C) During BOP pressure testing the casing
shall be isolated with a test plug set in the wellhead, and the appropriate
valve opened below the test plug to detect any leakage that may occur due to
failure of the test plug.
(D) The
choke and kill line valves, choke manifold valves, upper and lower kelly cocks,
drill pipe safety valves and inside BOP shall be tested with pressure applied
from the wellbore side. All valves, including check valves, located downstream
of the valve being pressure tested, will be in the open position.
(E) All manually operated valves and chokes
on the BOP stack, choke and kill lines, or choke manifold shall be equipped
with a handle provided by the manufacturer, or a functionally equivalent
fabricated handle, and be lubricated and maintained to permit operation of the
valves without the use of additional wrenches or levers.
(F) Operators may install BOP equipment of a
higher pressure rating than that specified in the approved APD. In that event
the BOP equipment shall be pressure tested at the working pressure specified in
the approved APD.
(G) All
operational components of the BOP equipment shall be functioned at least once a
week to verify the components' intended operations.
(H) The results of all BOP equipment pressure
tests and function tests shall be recorded on the tour sheet and shall include
the type of test, testing sequence, low and high pressures, duration of each
test, and results of each test.
(viii)
Minimum requirements for
accumulator system testing:
(A) The
precharge pressure on each accumulator bottle shall be checked prior to each
BOP pressure test, and adjusted if necessary. The minimum precharge pressure
for a 3,000-psi working pressure accumulator unit should be one thousand
(1,000) psi. The minimum precharge pressure for a 2,000-psi working pressure
accumulator unit should be one thousand (1,000) psi. The minimum precharge
pressure for a 1,500-psi working pressure accumulator unit should be seven
hundred fifty (750) psi. Only nitrogen gas shall be used for accumulator
precharge. The precharge should be adjusted to within one hundred (100) psi of
the selected pressure.
(B)
Accumulator response time is the elapsed time between activation and the
complete operation of a function. The accumulator system shall be capable of
closing each ram BOP within thirty (30) seconds. Closing time shall not exceed
thirty (30) seconds for annular BOPs smaller than eighteen and three-quarter
inches (183/4") nominal bore, and forty-five (45) seconds for annular BOPs of
eighteen and three-quarter inches (18-3/4") nominal bore and larger, when
closed on the smallest diameter drill string component in use.
(C) BOP accumulator systems shall have
sufficient usable hydraulic fluid volume (with pumps inoperative) to close one
annular BOP, two ram BOPs from a full open position, open one hydraulic valve
against zero wellbore pressure, and retain two hundred (200) psi or more above
the minimum recommended precharge pressure.
(D) The accumulator pump system shall have
sufficient quantity and sizes of pumps to satisfactorily perform the following:
with the accumulator bottles isolated from service, the accumulator pump system
shall be capable of closing the annular BOP on the minimum size drill pipe
being used, or one ram-type BOP if the stack does not include an annular BOP,
and open the hydraulic choke line valve within two (2) minutes.
Disclaimer: These regulations may not be the most recent version. Wyoming may have more current or accurate information. We make no warranties or guarantees about the accuracy, completeness, or adequacy of the information contained on this site or the information linked to on the state site. Please check official sources.
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