(a) All existing
and new Class I wells shall be constructed to prevent the movement of fluids
into any underground source of drinking water, permit the use of testing
devices and workover tools, and permit continuous monitoring of injection
tubing and long string casing, as required under Sections 9 and 10 of this
chapter.
(b) All well materials
shall be compatible with the wastes that may be contacted. The applicant shall
submit data necessary to document compatibility.
(c) Casing and cement used in the
construction of each newly drilled well shall be designed for the life
expectancy of the well. The applicant shall provide all information required to
make a determination based on these factors:
(i) Depth to the injection zone;
(ii) Injection pressure, external pressure,
internal pressure, and axial loading;
(iii) Hole size;
(iv) Size and grade of all casing strings
(wall thickness, diameter, nominal weight, length of joints, joint
specifications and construction material);
(v) Corrosiveness of injected fluid,
formation fluids, and temperatures;
(vi) Lithology of injection and confining
intervals; and
(vii) Type or grade
of cement.
(d)
Construction requirements for Class I hazardous waste wells.
(i) For casing and cementing requirements,
the applicant shall provide all information necessary to make a determination
of adequacy based on quantity and chemical composition of injected
fluids.
(ii) One surface casing
string shall, at a minimum, extend into the confining zone below the lowest
Under ground Source of Drinking Water and be cemented by circulating cement
from the base of the casing to the surface, using a minimum of one-hundred
twenty percent (120%) of the calculated annular volume. The administrator may
require more than one hundred twenty percent (120%) when the geology or other
circumstances warrant a greater percentage.
(iii) At least one long string casing, using
a sufficient number of centralizers, shall extend to the receiver and shall be
cemented by circulating cement to the surface in one or more stages:
(A) Of sufficient quantity and quality to
withstand the maximum operating pressure; and
(B) In a quantity no less than one hundred
twenty percent (120%) of the calculated volume necessary to fill the annular
space. The administrator may require more than one-hundred twenty percent
(120%) when the geology or other circumstances warrant a greater
percentage.
(iv)
Circulation of cement may be accomplished by staging. The administrator may
approve an alternative method of cementing in cases where the cement cannot be
recirculated to the surface, provided the operator can demonstrate by logs that
the cement is continuous and does not allow fluid movement behind the
casing.
(v) Casings, including any
casing connections, must be rated to have sufficient structural strength to
withstand, for the life the well, the maximum burst and collapse pressures
which may be experienced during the construction, operation, and closure of the
well. Casings shall also be rated to withstand the maximum tensile stress which
may be experienced at any point along the entire length of the casing during
construction, operation, and closure of the well.
(vi) At a minimum, cement and cement
additives shall be of sufficient quantity and quality to maintain mechanical
integrity over the design life of the well.
(vii) For tubing and packer, the applicant
shall provide all information necessary to make a determination of adequacy
based on these factors:
(A) Depth of
setting;
(B) Characteristics of the
injection fluid, including chemical content, corrosiveness, temperature, and
density;
(C) Injection
pressure;
(D) Annular
pressure;
(E) Rate (intermittent or
continuous), temperature, and volume of injected fluid;
(F) Size of casing; and
(G) Tubing tensile, burst, and collapse
strengths.
(viii) During
the drilling and construction of a Class I hazardous waste well, appropriate
logs and tests shall be run to determine or verify the depth, thickness,
porosity, permeability, and rock type of, and the salinity of any entrained
fluids in all relevant geologic units to assure compliance with the performance
standards of Section 14 of this chapter, and to compile baseline data against
which future measurements may be compared. A descriptive report interpreting
results of such logs and tests shall be prepared by the operator and submitted
to the administrator. At a minimum, such logs shall include:
(A) Deviation checks made during drilling of
all Class I hazardous waste wells. Such checks shall be done at sufficiently
frequent intervals to determine the location of the borehole; and
(B) Such other logs and tests as may be
needed after taking into account the availability of similar data in the area
of the drilling site, the construction plan and the need for additional
information that may arise as construction of the well progresses. At a
minimum, the following logs shall be required:
(I) When installing the surface casing:
resistivity, spontaneous potential, and caliper logs shall be run before the
installation of the casing. A cement bond log and variable density log and
temperature log are required after the surface casing is installed and before
the well is deepened.
(II) When
installing the long string casing: resistivity, spontaneous potential,
porosity, caliper, gamma ray and fracture finder logs are required before the
casing is installed. After the casing is installed and cemented, a cement bond
log and variable density log are required before the well is
completed.
(III) The administrator
may allow the use of an alternative to the logs described above, when, in the
administrator's opinion, the alternative will provide equivalent or better
information.
(C) A
mechanical integrity test as described in Section 9 of this chapter.
(D) Whole core or sidewall cores of the
confining zone and receiver and formation fluid samples from the receiver shall
be taken. The administrator may accept cores from nearby wells if the operator
can demonstrate, to the administrator's satisfaction, that core retrieval is
not possible, and the other cores are representative of the conditions in the
well. The administrator may require the operator to core other formations in
the borehole.
(ix) The
fluid temperature, pH, conductivity, pressure, and static fluid level of the
discharge zone shall be recorded during construction.
(x) At a minimum, the following information
about the injection and confining zones shall be calculated or determined
during construction:
(A) The physical and
chemical characteristics of the rock itself; and
(B) Physical and chemical characteristics of
the formation fluids.
(C) Upon
completion of construction, but still prior to operation, the operator shall
conduct either pump tests or injectivity tests to verify the hydrogeologic
characteristics of the discharge zone.
(e) Fluid seals are not allowed in place of a
packer in any Class I well.