A well driller or well constructor shall complete the
grouting or sealing of annular spaces and drillholes using all of the following
methods and materials as are applicable:
(1) GROUTING AND SEALING MATERIAL. Materials
used for grouting and sealing shall meet the requirements specified in s.
NR 812.11.
(2) GENERAL REQUIREMENTS.
(a)
Tremie pipes. All of the
following general requirements apply to the use of tremie pipes during
grouting:
1. The tremie pipe shall be placed
to the bottom of the upper enlarged drillhole.
2. When a tremie pipe is placed on the
outside of a casing string, it may not be permanently attached to the casing
during setting.
3. The tremie pipe
shall move freely in the annulus prior to the start of grouting.
4. If the tremie pipe is pulled back during
grouting, the bottom of the tremie pipe shall remain submerged in
grout.
5. The tremie pipe shall be
removed after grouting. If the entire length of tremie pipe cannot be removed
after grouting, the driller shall note the reason that the tremie pipe could
not be fully removed on the well construction report for the well.
(b)
Grouting and
sealing. All of the following general requirements apply to the
grouting and sealing of wells:
1. Grout shall
be placed from the bottom of the annular space to the ground surface.
2. The density of the grout flowing from the
annular space at the ground surface shall be the same as the density of the
grout being placed.
3. Grout shall
be placed in one operation. When grout fails to come to the ground surface in
fractured bedrock formations after pumping more than the calculated amount of
grout to fill the annulus, the grouting operation may be interrupted to allow
the grout to set, or bentonite chips may be used as allowed under s.
NR 812.14(8), and grouting shall
continue as soon as possible. If circumstances prevent completing the grouting
work in one operation, the well driller or well constructor shall report the
reason on the well construction report.
4. Any settling of the grout more than 6 feet
below the ground surface shall be made up by adding grout until it comes back
up to the ground surface.
5. Cement
grouts shall be allowed to set for a minimum of 12 hours before drilling
operations continue.
(c)
Temporary casing removal. When a temporary outer casing is
used to construct the upper enlarged drillhole, a well driller or well
constructor shall make an attempt to remove the temporary outer casing during
or after the grouting process. If possible, the temporary outer casing shall be
removed. The grout level shall remain above the bottom of the casing during
removal of the casing.
(3) PRESSURE GROUT PLACEMENT METHODS. A well
driller or well constructor shall complete the pressure grouting of wells using
any of the following methods:
(a)
Tremie pipe-pumped. The grout material shall be placed by a
pump through a tremie pipe into the annular space between the well casing pipe
and the upper enlarged drillhole wall or inside surface of the temporary outer
casing.
(b)
Grout
shoe-continuous injection. The grout shoe-continuous injection method
of grouting shall be completed in accordance with all of the following:
1. The bottom of the well casing pipe shall
be fitted with a grout shoe equipped with a check valve.
2. A tremie pipe or drill stem shall be
connected to the grout shoe and shall extend up through the well casing pipe to
a grout pump at the ground surface.
3. The well casing pipe shall be suspended a
short distance above the bottom of the upper enlarged drillhole.
4. Grout material shall be pumped through the
tremie pipe and the grout shoe until the entire annular space is filled with
grout.
5. The tremie pipe or drill
stem shall be removed and the well casing pipe shall be set to the bottom of
the upper enlarged drillhole.
(d)
Braden-head method. All
of the following requirements apply to the use of the Braden-head method of
grouting:
1. The well casing pipe shall be
suspended a short distance above the bottom of the upper enlarged
drillhole.
2. The well casing pipe
and annulus shall be filled with water, drilling mud, or bentonite slurry. A
tremie pipe shall be set inside the well casing pipe to the bottom and shall
extend watertight through a sanitary well seal installed securely in the top of
the well casing pipe. A packer may be installed inside the well casing pipe, at
depth, as an alternative to using a well seal at the top.
3. The grout shall be pumped down the tremie
pipe and up the annular space.
4.
Immediately following grout flow at the surface, the well casing pipe shall be
set to the bottom of the upper enlarged drillhole of an unconsolidated
formation well or driven to a firm seat in bedrock.
(e)
Grout displacement
method. The grout displacement method may only be used for wells when
the upper enlarged drillhole is less than or equal to 200 feet deep or when
drilling mud or bentonite slurry has been circulated in the upper enlarged
drillhole from the bottom up to the ground surface prior to the grouting. All
of the following requirements apply to the use of the grout displacement
method:
1. The well driller or well
constructor shall place a measured volume of grout that is equal to the volume
of the annular space plus at least 15% into the upper enlarged drillhole
through a tremie pipe.
2. The well
casing pipe shall be fitted with centering guides and a drillable plug at the
bottom and shall be lowered through the grout to the bottom of the upper
enlarged drillhole allowing the grout to be forced up into the annular
space.
3. If necessary, pressure
shall be applied and maintained on the top of the well casing pipe to hold it
in place for at least 12 hours or until the grout sets, whichever is longer.
Water may be added to the well casing pipe to provide extra weight.
4. If the grout does not flow at the ground
surface, the remainder of the annular space shall be filled with grout placed
through a tremie pipe that shall be at the drill site.
(4) NON-PRESSURE GROUTING. The
tremie pipe-gravity method of non-pressure grouting may be used when the upper
enlarged drillhole is less than 100 feet deep and is at least 4 inches larger
in diameter than the nominal diameter of the well casing pipe. Grout material
may flow by gravity through a funnel or hopper connected to a tremie pipe that
extends to the bottom of the upper enlarged drillhole.