The application of any type of gravity filter and media
shall be supported by water quality data representing a period of use
sufficient to characterize any variations in water quality. Experimental or
pilot plant treatment studies may be required to demonstrate the applicability
of the method or rate of filtration proposed. Pressure filters will not be
approved for surface water applications. The following specific requirements
shall be met:
(1) RAPID RATE GRAVITY
FILTERS.
(a)
Pretreatment.
Rapid rate gravity filters may only be utilized after coagulation, flocculation
and sedimentation.
(b)
Number. At least 2 filter units or cells shall be provided.
Provisions shall be made to meet the plant design capacity at the approved
filtration rate with one filter out of service. If only 2 units or cells are
provided, each shall be capable of meeting the plant design capacity, normally
the projected maximum daily demand.
(c)
Rate of filtration. The
permissible rate of filtration shall be determined after consideration of
factors such as raw water quality, degree of pretreatment provided, filter
media, water quality control parameters, competency of operating personnel, and
other factors required by the department. If effective coagulation,
flocculation, sedimentation, and filtration processes are to be utilized with
relatively clean water sources, the following filtration rates may be approved:
Filtration Rate
|
Filter Media Type |
2 gpm/ft2 |
Single Media |
3 gpm/ft2 |
Dual Media |
4 gpm/ft2 |
Tri Media |
In all cases, the filtration rate shall be proposed and
justified by the design engineer and shall be approved by the department prior
to the preparation of final plans and specifications. The department may
approve higher rates than indicated in this paragraph with sufficient
justification by the design engineer or through pilot testing under s.
NR 811.44.
(d)
Structural details and
hydraulics. The filter structure shall be designed to provide:
1. Vertical walls within the
filter.
2. No protrusion of the
filter walls or other structures into the filter media or the area between the
top of the media and the high water line during backwashing.
3. Cover by superstructure.
4. Head room to permit normal inspection and
operation.
5. Minimum filter box
depth of 8.5 feet.
6. Minimum water
depth over the surface of the media of 3 feet.
7. Trapped effluent pipe to prevent backflow
of air to the bottom of the filters.
8. Prevention of floor drainage to the filter
with a minimum 4-inch curb around the filters.
9. Prevention of flooding by providing an
overflow if this is not provided in a pretreatment unit.
10. Maximum velocity of treated water in the
pipe and conduits to the filter of 2 feet per second.
11. Cleanouts and straight alignment for
influent pipes or conduits where solids loading is heavy or following lime-soda
softening.
12. Washwater drain
capacity to carry maximum backwash flow.
13. Walkways around filters not less than 24
inches wide.
14. Safety handrails
or walls around the filter areas adjacent to walkways.
15. Construction to prevent cross connections
and common walls between potable and nonpotable water.
16. Washwater troughs.
(e)
Washwater troughs.
Washwater troughs shall be designed to provide:
1. A bottom elevation above the maximum level
of expanded media during washing.
2. A 2-inch freeboard at the maximum rate of
wash.
3. A top or edge which is all
at the same elevation.
4. Spacing
so that each trough serves the same number of square feet of filter
area.
5. A maximum horizontal
travel of suspended particles not exceeding 3 feet in reaching the
trough.
(f)
Filter material. The media shall be clean silica sand or other
natural or synthetic media approved by the department and shall meet the
following general requirements: a depth of not less than 24 inches; an
effective size of the smallest material no greater than 0.45 mm to 0.55 mm,
depending upon the quality of the raw water; a uniformity coefficient of the
smallest material not greater than 1.65; a minimum of 12 inches of media with
an effective size range no greater than 0.45 mm to 0.55 mm; and a specific
gravity greater than other filtering materials within the filter. The following
specific requirements shall be met:
1. 'Sand.'
Sand shall have an effective size of 0.45 mm to 0.55 mm, a uniformity
coefficient of not greater than 1.65, specific gravity greater than 2.5 and an
acid solubility less than 5 percent.
2. 'Anthracite.' Filter anthracite shall
consist of clean, hard, and durable anthracite coal particles of various sizes.
Non-anthracite material may not be blended. Anthracite used as the only media
shall have an effective size from 0.45 mm to 0.55 mm and a uniformity
coefficient not greater than 1.65. Anthracite used to cap sand filters shall
have an effective size from 0.8 mm to 1.2 mm and a uniformity coefficient not
greater than 1.7. Effective size of anthracite for iron and manganese removal
from potable groundwater shall be a maximum of 0.8 mm. Effective sizes greater
than 0.8 mm may be approved by the department based upon onsite pilot plant
studies. Anthracite shall have a specific gravity greater than 1.4 and an acid
solubility less than 5%.
3.
'Granular activated carbon (GAC).'
a. Granular
activated carbon as a single media may be considered only after pilot or full
scale testing and with prior approval of the department.
b. The media shall meet the basic
specifications for filter media as provided in this paragraph except that
larger size media may be allowed by the department where full scale tests have
demonstrated that treatment goals can be met under all conditions.
c. There shall be provisions for a free
chlorine residual and adequate contact time in the water following the filters
and prior to distribution.
d. There
shall be means for periodic treatment of filter material for control of
bacterial and other growth.
e.
Provisions shall be made for frequent replacement or regeneration of granular
activated carbon if used for filtration.
4. 'High density sand.' High density sand
shall consist of hard durable, and dense grain garnet, ilmenite, hematite,
magnetite, or associated minerals of those ores that will resist degradation
during handling and use and shall meet all of the following:
a. Contain at least 95% of the associated
material with a specific gravity of 3.8 or higher.
b. Have an effective size of 0.2 to 0.3
mm.
c. Have a uniformity
coefficient of not greater than 1.65.
d. Have an acid solubility less than
5%.
5. 'Other media.'
Other media may be approved, but only on the basis of pilot tests and
experience which demonstrate that the requirements of this chapter will be
met.
6. 'Supporting media.' Torpedo
sand and gravel shall be provided as supporting media except when proprietary
filter bottoms are used. In that case, the department, on the basis of
substantiating information provided by the owner, may allow elimination of
certain layers of supporting media or a reduction in the depth of the layers.
Otherwise, the following apply:
a. A 3-inch
layer of torpedo sand shall be used as a supporting media for the filter sand.
The torpedo sand shall have an effective size of 0.8 mm to 2.0 mm, and a
uniformity coefficient not greater than 1.7.
b. Gravel, when used as the supporting media,
shall consist of hard, rounded silica particles and may not include flat or
elongated particles. The coarsest gravel shall be 2.5 inches in size when the
gravel rests directly on the strainer system, and shall extend above the top of
the perforated laterals or strainer nozzles. Not less than 3 layers of gravel,
in addition to the layer of torpedo sand, shall be provided in accordance with
the following size and depth distribution when used with perforated laterals or
strainer nozzles. Reduction of gravel depths may be considered upon
justification to the department when proprietary filter bottoms are specified.
Gravel Size |
Gravel Depth |
2 1/2 to 1 1/2 inches |
5 to 8 inches |
1 1/2 to 3/4 inches |
3 to 5 inches |
3/4 to 1/2 inches |
3 to 5 inches |
1/2 to 3/16 inches |
2 to 3 inches |
3/16 to 3/32 inches |
2 to 3 inches |
(g)
Filter bottoms and strainer
systems. Departures from these standards by using proprietary bottoms
may be approved by the department on a case-by-case basis if the effectiveness
of the method is demonstrated. Porous plate bottoms may not be used where iron
or manganese may clog them or with waters softened by lime. The design of
manifold type collection systems shall:
1.
Minimize loss of head in the manifold and laterals.
2. Assure even distribution of washwater and
even rate of filtration over the entire area of the filter.
3. Provide a ratio of the area of the final
openings of the strainer systems to the area of the filter of about
0.003.
4. Provide a total
cross-sectional area of the laterals about twice the total area of the final
openings of the strainer system.
5.
Provide a cross-sectional area of the manifold
at 1.5 to 2 times the total
cross-sectional area of the laterals.
6. Lateral perforations without strainers
shall be directed upwards.
(h)
Surface wash. Surface
wash facilities consisting of either fixed nozzles or a revolving mechanism are
required unless air scour equipment is provided. All surface wash devices shall
be designed with:
1. Water pressures of at
least 45 psi.
2. Volume of flow of
2.0 gallons per minute per square foot of filter area with fixed nozzles and
0.5 gallons per minute per square foot with revolving arms.
3. A vacuum breaker installed above the high
water elevation in the filter or other approved device to prevent back
siphonage.
(i)
Air scouring. Air scouring may be provided in place of surface
wash. The following requirements apply:
1. Air
flow for air scouring the filter shall be 2 to 5 standard cubic feet per minute
per square foot of filter area when the air is introduced in the underdrain.
Air scour distribution systems placed above the underdrains shall use the lower
end of the range.
2. A method for
avoiding excessive loss of the filter media during backwashing shall be
provided.
3. Air scouring shall be
followed by a fluidization wash sufficient to restratify the media.
4. Air shall be free from
contamination.
5. Air scour
distribution systems shall normally be placed below the media and supporting
bed interface; if placed at the interface the air scour nozzles shall be
designed to prevent media from clogging the nozzles or entering the air
distribution system.
6. Piping for
the air distribution system may not be flexible hose which will collapse when
not under air pressure and may not be a relatively soft material which may
erode at the orifice opening with the passage of air at high
velocity.
7. Air delivery piping
may not pass down through the filter media nor may there be any arrangement in
the filter design which would allow short circuiting between the applied
unfiltered water and the filtered water except if all of the following criteria
are met:
a. The vertical piping is double
wall, welded at top and bottom, schedule 40 stainless steel for the internal
pipe and schedule 5 stainless steel for the external pipe.
b. The annulus between the double-wall is
pressurized on-site to 80 psi.
c.
An air connection to the double-wall annulus shall be provided including piping
with a pressure gauge, regulator, flow switch and ball valve along with an air
reservoir and compressor.
d. The
flow switch shall alarm and trigger filter shutdown if a pressure drop of over
10 psi is detected.
8.
The backwash delivery system shall be capable of 15 gallons per minute per
square foot of filter surface area; however, when air scour is provided, the
backwash rate shall be variable and may not exceed 8 gallons per minute per
square foot unless operating experience shows that a higher rate is necessary
to remove scoured particles from filter surfaces.
9. The filter underdrains shall be designed
to accommodate air scour piping when the piping is installed in the
underdrain.
10. Backwash facilities
shall meet the requirements of par. (k).
(j)
Appurtenances. The
following shall be provided for every filter:
1. Sampling faucets on the individual and
combined influent and effluent lines. Combined filter effluent sample faucets
shall be located upstream of subsequent treatment processes.
2. Indicating loss-of-head gauge with
appropriate cross-connection protection.
3. Indicating flow rate controls. A modified
rate controller which limits the rate of filtration to a maximum rate may be
used. However, equipment that simply maintains a constant water level on the
filters will not be approved unless the rate of flow onto the filter is
properly controlled. A pump in each filter effluent line may be used as the
limiting factor for the rate of filtration only with approval from the
department.
4. For surface water
and groundwater under the direct influence of surface water, provisions for
filtering to waste with appropriate measures for backflow prevention.
5. For surface water and groundwater under
the direct influence of surface water, on-line continuous turbidimeters shall
be installed on the effluent from each filter. All turbidimeters shall
consistently determine and indicate the turbidity of the water in nephelometric
turbidity units (NTUs). Each turbidimeter shall report to a recorder that is
designed and operated to allow the operator to accurately determine the
turbidity at least every 15 minutes. Turbidimeters on individual filters shall
be designed to accurately measure low-range turbidities and trigger an alarm
when the effluent level exceeds 0.3 NTU. Access to the filter interior through
wall sleeves shall be provided in several locations to allow the installation
of sampling lines, pressure sensors and other devices, at different depths in
the filter media.
6. A 1 to
1.5-inch pressure hose and rack at the operating floor for washing the filter
walls.
(k)
Backwash. Backwashing facilities shall be designed to provide:
1. A minimum rate of 15 gallons per minute
per square foot, consistent with water temperatures and specific gravity of the
filter media. The department may approve a reduced rate of 10 gallons per
minute per square foot for full depth anthracite or granular activated carbon
filters, if justification is provided. A reduced rate of backwashing is
acceptable when air scouring is provided that meets the requirements of par.
(i).
Note: A rate of 20 gallons per minute per
square foot or a rate necessary to provide for a 50% expansion of the filter
bed is recommended.
2.
Backwashing by filtered water at the required rate from washwater tanks, a
washwater pump from a reservoir or a high service main, or a combination of
these.
3. Washwater pumps in
duplicate unless an alternate means of obtaining washwater is
available.
4. Backwashing of not
less than 15 minutes wash of one filter at the design rate of wash.
5. A washwater regulator or valve on the
washwater line to obtain the desired rate of filter wash with the washwater
valves on the individual filters open wide.
6. A rate-of-flow indicator and totalizer on
the main washwater line, located for convenient reading by the operator during
the washing process.
7. Backwashing
by a method which prevents rapid changes in the backwash water flow.
8. Backwash shall be operator initiated.
Backwash systems with automated sequencing shall be operator
adjustable.
9. The backwash
discharge shall terminate above a collection basin with a free air break.
Backwash discharges may not be directly piped to a wastewater collection unless
a breather pipe is installed that provides adequate backflow prevention.
(l)
Miscellaneous. Roof drains may not discharge into the filters
and basins or the conduits preceding the filters.
(2) SLOW RATE GRAVITY FILTERS. The use of
slow rate gravity filters is not allowed without prior engineering studies to
demonstrate the adequacy and suitability of this method of filtration for the
specific raw water supply. The following standards shall be applied:
(a)
Quality of raw water.
Slow rate gravity filtration shall be limited to waters having maximum
turbidities of 50 nephelometric turbidity units (NTUs) and maximum color of 30
units; turbidity may not be attributable to colloidal clay. Raw water quality
data shall include examinations for algae.
(b)
Structural details and
hydraulics. Slow rate gravity filters shall be designed to provide:
1. Not less than 2 filter units. If only 2
units are provided, each shall be capable of meeting the plant design capacity,
normally the projected maximum daily demand, at the approved filtration rate.
If more than 2 filter units are provided, the filters shall be capable of
meeting the plant design capacity at the approved filtration rate with one
filter removed from service.
2. A
cover or superstructure.
3.
Headroom to permit normal movement by operating personnel for scraping and sand
removal operations.
4. Adequate
manholes and access ports for handling of sand.
5. Filtration to waste and overflow at the
maximum filter water level.
(c)
Rates of filtration. The
permissible rates of filtration shall be based on the quality of the raw water
as determined from experimental data. Proposed rates shall be submitted to the
department for approval. The design rate shall be 45 to 150 gallons per day per
square foot of sand area. However, the department may approve design rates of
150 to 230 gallons per day per square foot if effectiveness is demonstrated to
the satisfaction of the department.
(d)
Underdrains. Each filter
unit shall be equipped with a main drain and an adequate number of lateral
underdrains to collect the filtered water. The underdrains shall be so spaced
that the maximum velocity of the water flow in the lateral underdrain will not
exceed 0.75 feet per second. The maximum spacing of the laterals may not exceed
3 feet if pipe laterals are used.
(e)
Filtering material. A
minimum depth of 30 inches of filter sand, clean and free of foreign matter,
shall be placed on graded gravel layers. The effective size shall be between
0.30 and 0.45 mm, and the uniformity coefficient may not exceed 2.5.
(f)
Filter gravel. The
supporting gravel shall conform to the size and depth distribution requirements
in sub. (1) provided for rapid rate gravity filters.
(g)
Depth of water on filter
beds. The design shall provide a depth of at least 3 feet of water
over the sand. Influent water shall be distributed in a manner which will not
scour the sand surfaces.
(h)
Control appurtenances. Each filter shall be equipped with:
1. A loss-of-head gauge.
2. An orifice, Venturi meter or other
suitable metering device installed on each filter to enable measurement of the
rate of filtration.
3. An effluent
pipe located at an elevation which will maintain the water level in the filter
above the top of the sand.