Each owner or operator of a solvent cleaning machine
complying with s.
NR 469.04(2) or (3) or s.
NR 469.073 or shall comply 469.077 with the requirements
specified in this section.
(1) Conduct
monitoring of each control device used to comply with s.
NR 469.04 as provided in s.
NR 469.10.
(2) Determine during each monitoring period
whether each control device used to comply with these standards meets the
requirements specified in pars. (a) to (k).
(a) If a freeboard refrigeration device is
used to comply with these standards, the owner or operator shall ensure that
the chilled air blanket temperature, in °F, measured at the center of the
air blanket, is no greater than 30% of the solvent's boiling point.
(b) If a reduced room draft is used to comply
with these standards, the owner or operator shall comply with the following
requirements:
1. Ensure that the flow or
movement of air across the top of the freeboard area of the solvent cleaning
machine or within the solvent cleaning machine enclosure does not exceed 15.2
meters per minute (50 feet per minute) at any time as measured using the
procedures in s.
NR 469.10(4).
2. Establish and maintain the operating
conditions under which the wind speed was demonstrated to be 15.2, meters per
minute (50 feet per minute) or less as described in s.
NR 469.10(4).
(c) If a working-mode cover is used to comply
with these standards, the owner or operator shall comply with the following
requirements:
1. Ensure that the cover opens
only for part entrance and removal and completely covers the cleaning machine
openings when closed.
2. Ensure
that the working-mode cover is maintained free of cracks, holes and other
defects.
(d) If an
idling-mode cover is used to comply with these standards, the owner or operator
shall comply with the following requirements:
1. Ensure that the cover is in place whenever
parts are not in the solvent cleaning machine and completely covers the
cleaning machine openings when in place.
2. Ensure that the idling-mode cover is
maintained free of cracks, holes and other defects.
(e) If dwell is used to comply with these
standards, the owner or operator shall comply with the following requirements:
1. Determine the appropriate dwell time for
each type of part or parts basket, or determine the maximum dwell time using
the most complex part type or parts basket, as described in s.
NR 469.09(4).
2. Ensure that, after cleaning, each part is
held in the solvent cleaning machine freeboard area above the vapor zone for
the dwell time determined for that particular part or parts basket, or for the
maximum dwell time determined using the most complex part type or parts
basket.
(f) If a
superheated vapor system is used to comply with these standards, the owner or
operator shall comply with the following requirements:
1. Ensure that the temperature of the solvent
vapor at the center of the superheated vapor zone is at least 5.6°C
(10°F) above the solvent's boiling point.
2. Ensure that the manufacturer's
specifications for determining the minimum proper dwell time within the
superheated vapor system is followed.
3. Ensure that parts remain within the
superheated vapor for at least the minimum proper dwell time.
(g) If a carbon adsorber in
conjunction with a lip exhaust or other exhaust internal to the cleaning
machine is used to comply with these standards, the owner or operator shall
comply with the following requirements:
1.
Except as provided in subd. 4., ensure that the concentration of organic
solvent in the exhaust from the carbon adsorber does not exceed 100, parts per
million of any halogenated HAP compound as measured using the procedure in s.
NR 469.10(5). If the halogenated HAP
solvent concentration in the carbon adsorber exhaust exceeds 100, parts per
million, the owner or operator shall adjust the desorption schedule or replace
the disposable canister, if not a regenerative system, so that the exhaust
concentration of halogenated HAP solvent is brought below 100, parts per
million.
2. Ensure that the carbon
adsorber bed is not bypassed during desorption.
3. Ensure that the lip exhaust is located
above the solvent cleaning machine cover so that the cover closes below the lip
exhaust level.
4. For each batch
vapor or in-line vapor cleaning machine that is not exempt under s.
NR 423.03(2) (a), (b), (d),
(e) or (h), but is exempt under s.
NR 423.03(2)
(i), ensure that the concentration of organic
solvent in the exhaust from the carbon adsorber does not exceed 25, parts per
million of solvent as measured using the procedure in s.
NR 469.10(5). If the solvent
concentration in the carbon adsorber exhaust exceeds 25 parts per million, the
owner or operator shall adjust the desorption schedule or replace the
disposable canister, if not a regenerative system, so that the exhaust
concentration of solvent is brought below 25 parts per million.
Note: Subdivision 4. contains pertinent language previously
applicable under s.
NR 423.03(4) (c) 4. and (5)
(c) 2., and now applicable under this chapter
instead, to owners and operators of batch vapor cleaning machines and in-line
vapor cleaning machines that use solvents that contain halogenated HAP
compounds that are also VOCs.
(h) If a superheated part system is used to
comply with the standards for continuous web cleaning machines in s.
NR 469.073, the owner or operator shall ensure that the
temperature of the continuous web part is at least 10 degrees Fahrenheit above
the solvent boiling point while the part is traveling through the cleaning
machine.
(i) If a squeegee system
is used to comply with the continuous web cleaning requirements of s.
NR 469.073(3) (c) or 469.077(2) (a), the
owner or operator shall comply with the following requirements:
1. Determine the appropriate maximum product
throughput for the squeegees used in the squeegee system, as described in s.
NR 469.09(6).
2. Conduct the weekly monitoring required by
s.
NR 469.10(1)
(c). Record the results required by s.
NR 469.11(1)
(f).
3. Calculate the total amount of continuous
web product processed since the squeegees were replaced and compare to the
maximum product throughput for the squeegees.
4. Ensure squeegees are replaced at or before
the maximum product throughput is attained.
5. Redetermine the maximum product throughput
for the squeegees if any solvent film is visible on the continuous web part
immediately after it exits the cleaning machine.
(j) If an air knife system is used to comply
with the continuous web cleaning requirements of s.
NR 469.073(3) (c) or 469.077(2) (a), the
owner or operator shall comply with the following requirements:
1. Determine the air knife parameter and
parameter value that demonstrate to the department's satisfaction that the air
knife is properly operating. An air knife is properly operating if no visible
solvent film remains on the continuous web part after it exits the cleaning
machine.
2. Maintain the selected
air knife parameter value at the level determined in s.
NR 469.04(1).
3. Conduct the weekly monitoring required by
s.
NR 466.10(1)
(c).
4. Redetermine the proper air knife parameter
value if any solvent film is visible on the continuous web part immediately
after it exits the cleaning machine.
(k) If a combination squeegee and air knife
system is used to comply with the continuous web cleaning requirements of s.
NR 469.073(3) (c) or 469.077(2) (a), the
owner or operator shall comply with the following requirements:
1. Determine the system parameter and value
that demonstrate to the department's satisfaction that the system is properly
operating.
2. Maintain the selected
parameter value at the level determined in s.
NR 469.04(1).
3. Conduct the weekly monitoring required by
s.
NR 469.10(1)
(c).
4. Redetermine the proper parameter value if
any solvent film is visible on the continuous web part immediately after it
exits the cleaning machine.
(3) If any of the requirements of sub. (2)
are not met, determine whether an exceedance has occurred using the criteria in
pars. (a) and (b).
(a) An exceedance has
occurred if the requirements of sub. (2) (b) 2., (c) 1., (d) 1., (e), (f) 2. or
3. or (g) 2. or 3. have not been met.
(b) An exceedance has occurred if the
requirements of sub. (2) (a), (b) 1., (c) 2., (d) 2., (f) 1. or (g) 1. have not
been met and the condition is not corrected within 15 days of detection.
Adjustments or repairs shall be made to the solvent cleaning system or control
device to reestablish required levels. The parameter shall be remeasured
immediately upon adjustment or repair and demonstrated to be within required
limits.
(4) The owner or
operator shall report all exceedances and all corrections and adjustments made
to avoid an exceedance as specified in s.
NR 469.12(7).