(1) STARTUP, SHUTDOWN AND MALFUNCTION PLAN
AND REPORTS. The owner or operator shall develop a written plan as described in
s.
NR 460.05(4) (c) that contains specific
procedures to be followed for operating and maintaining the source during
periods of startup, shutdown and malfunction, and a program of corrective
action for malfunctioning process and air pollution control equipment used to
comply with the standard. The owner or operator shall also keep records of each
event as required by s.
NR 460.09(2) and record and report if an
action taken during a startup, shutdown or malfunction is not consistent with
the procedures in the plan as described in s.
NR 460.05(4) (c). In addition to the
information required in s.
NR 460.05(4) (c), the plan shall include
both of the following:
(a) Procedures to
determine and record the cause of the malfunction and the time the malfunction
began and ended.
(b) Corrective
actions to be taken in the event of a malfunction of a process or control
device, including procedures for recording the actions taken to correct the
malfunction or minimize emissions.
(2) EXCESS EMISSIONS AND SUMMARY REPORT. The
owner or operator shall submit semiannual reports according to the requirements
in s.
NR 460.09(5) (c), except that the
semiannual reports shall be submitted within 60 days after the end of each
6-month period instead of within 30 days after the calendar half as specified
in s.
NR 460.09(5) (c) 5. When no deviations
of parameters have occurred, the owner or operator shall submit a report
stating that no excess emissions occurred during the reporting period. Reports
shall be submitted in accordance with all of the following:
(a) A report shall be submitted if any of the
following conditions occur during a 6-month reporting period:
1. The corrective action specified in the
operation, maintenance and monitoring (OM&M) plan for a bag leak detection
system alarm was not initiated within one hour.
2. The corrective action specified in the
OM&M plan for a continuous opacity monitoring deviation was not initiated
within one hour.
3. The corrective
action specified in the OM&M plan for visible emissions from an aluminum
scrap shredder was not initiated within one hour.
4. An excursion of a compliant process or
operating parameter value or range, including lime injection rate or screw
feeder setting, total reactive chlorine flux injection rate, afterburner
operating temperature, fabric filter inlet temperature, definition of
acceptable scrap or other approved operating parameter.
5. An action taken during a startup, shutdown
or malfunction was not consistent with the procedures in the plan as described
in s.
NR 460.05(4) (c).
6. An affected source, including an emission
unit in a secondary aluminum processing unit, was not operated according to the
requirements of this subchapter.
7.
A deviation from the 3-day, 24-hour rolling average emission limit for a
secondary aluminum processing unit.
(b) Each report shall include each of these
certifications, as applicable:
1. For each
thermal chip dryer: "Only unpainted aluminum chips were used as feedstock in
any thermal chip dryer during this reporting period."
2. For each dross-only furnace: "Only dross
and salt flux were used as the charge material in any dross-only furnace during
this reporting period."
3. For each
sidewell group 1 furnace with add-on air pollution control devices: "Each
furnace was operated such that the level of molten metal remained above the top
of the passage between the sidewell and hearth during reactive fluxing, and
reactive flux, except for cover flux, was added only to the sidewell or to a
furnace hearth equipped with an add-on air pollution control device for PM,
HCl, and D&F emissions during this reporting period."
4. For each group 1 melting and holding
furnace without add-on air pollution control devices and using pollution
prevention measures that processes only clean charge material: "Each group 1
furnace without add-on air pollution control devices subject to emission limits
in s.
NR 463.13(9) (b) processed only clean
charge during this reporting period."
5. For each group 2 furnace: "Only clean
charge materials were processed in any group 2 furnace during this reporting
period, and no fluxing was performed or all fluxing performed was conducted
using only nonreactive, non-HAP-containing and non-HAP-generating fluxing gases
or agents, except for cover fluxes, during this reporting period."
6. For each in-line fluxer using no reactive
flux: "Only nonreactive, non-HAP-containing, non-HAP-generating flux gases,
agents, or materials were used at any time during this reporting
period."
(c) The owner
or operator shall submit the results of any performance test conducted during
the reporting period, including one complete report documenting test methods
and procedures, process operation and monitoring parameter ranges or values for
each test method used for a particular type of emission point tested.
(3) ANNUAL COMPLIANCE
CERTIFICATIONS. For the purpose of annual certifications of compliance required
by s.
NR 439.03(1) (c), the owner or operator
shall certify continuing compliance based upon, but not limited to, both of the
following conditions:
(a) Any and all periods
of excess emissions, as defined in sub. (2) (a), that occurred during the year
were reported.
(b) All monitoring,
recordkeeping and reporting requirements were met during the year.
