Wisconsin Administrative Code
Department of Natural Resources
NR 400-499 - Environmental Protection - Air Pollution Control
Chapter NR 440 - Standards of performance for new stationary sources
Subchapter II - Standards of Performance
Section NR 440.47 - Grain elevators
Universal Citation: WI Admin Code ยง NR 440.47
Current through August 26, 2024
(1) APPLICABILITY AND DESIGNATION OF AFFECTED FACILITY.
(a) The provisions of this section
apply to each affected facility at any grain terminal elevator or any grain
storage elevator, except as provided under sub. (5) (b). The affected
facilities are each truck unloading station, truck loading station, barge and
ship unloading station, barge and ship loading station, railcar loading
station, railcar unloading station, grain dryer and all grain handling
operations.
(b) Any facility under
par. (a) which commences construction, modification or reconstruction after
August 3, 1978 is subject to the requirements of this section.
(2) DEFINITIONS. As used in this section, terms not defined in this subsection have the meanings given in s. NR 440.02.
(a) "Capture
system" means the equipment such as sheds, hoods, ducts, fans, dampers, etc.
used to collect particulate matter generated by an affected facility at a grain
elevator.
(b) "Column dryer" means
any equipment used to reduce the moisture content of grain in which the grain
flows from the top to the bottom in one or more continuous packed columns
between 2 perforated metal sheets.
(c) "Fugitive emission" means the particulate
matter which is not collected by a capture system and is released directly into
the atmosphere from an affected facility at a grain elevator.
(d) "Grain" means corn, wheat, sorghum, rice,
rye, oats, barley and soybeans.
(e)
"Grain elevator" means any plant or installation at which grain is unloaded,
handled, cleaned, dried, stored or loaded.
(f) "Grain handling operations" include
bucket elevators or legs (excluding legs used to unload barges or ships), scale
hoppers and surge bins (garners), turn heads, scalpers, cleaners, trippers, and
the headhouse and other such structures.
(g) "Grain loading station" means that
portion of a grain elevator where the grain is transferred from the elevator to
a truck, railcar, barge or ship.
(h) "Grain storage elevator" means any grain
elevator located at any wheat flour mill, wet corn mill, dry corn mill (human
consumption), rice mill or soybean oil extraction plant which has a permanent
grain storage capacity of 35,200 m3 (ca. 1 million bushels).
(i) "Grain terminal elevator" means any grain
elevator which has a permanent storage capacity of more than 88,100 m3 (ca. 2.5
million U.S. bushels), except those located at animal food manufacturers, pet
food manufacturers, cereal manufacturers, breweries and livestock
feedlots.
(j) "Grain unloading
station" means that portion of a grain elevator where the grain is transferred
from a truck, railcar, barge or ship to a receiving hopper.
(k) "Permanent storage capacity" means grain
storage capacity which is inside a building, bin or silo.
(L) "Process emission" means the particulate
matter which is collected by a capture system.
(m) "Rack dryer" means any equipment used to
reduce the moisture content of grain in which the grain flows from the top to
the bottom in a cascading flow around rows of baffles or racks.
(n) "Railcar" means railroad hopper car or
boxcar.
(o) "Unloading leg" means a
device which includes a bucket-type elevator which is used to remove grain from
a barge or ship.
(3) STANDARD FOR PARTICULATE MATTER.
(a) On and
after the 60th day of achieving the maximum production rate at which the
affected facility will be operated, but no later than 180 days after initial
startup, no owner or operator subject to the provisions of this section may
cause to be discharged into the atmosphere any gases which exhibit greater than
zero percent opacity from any:
1. Column dryer
with column plate perforation exceeding 2.4 mm diameter (ca. 0.094
inch).
2. Rack dryer in which
exhaust gases pass through a screen filter coarser than 50 mesh.
(b) On and after the date on which
the performance test required to be conducted by s.
NR 440.08 is
completed, no owner or operator subject to the provisions of this section may
cause to be discharged into the atmosphere from any affected facility except a
grain dryer any process emission which:
1.
Contains particulate matter in excess of 0.023 g/dscm (ca. 0.010
gr/dscf).
2. Exhibits greater than
zero percent opacity.
(c) On and after the 60th day of achieving
the maximum production rate at which the affected facility will be operated,
but no later than 180 days after initial startup, no owner or operator subject
to the provisions of this section may cause to be discharged into the
atmosphere any fugitive emission from:
1. Any
individual truck unloading station, railcar unloading station, or railcar
loading station, which exhibits greater than 5% opacity.
2. Any grain handling operation which
exhibits greater than zero percent opacity.
3. Any truck loading station which exhibits
greater than 10% opacity.
4. Any
barge or ship loading station which exhibits greater than 20%
opacity.
(d) The owner
or operator of any barge or ship unloading station shall operate as follows:
1. The unloading leg shall be enclosed from
the top (including the receiving hopper) to the center line of the bottom
pulley and ventilation to a control device shall be maintained on both sides of
the leg and the grain receiving hopper.
2. The total rate of air ventilated shall be
at least 32.1 actual cubic meters per cubic meter of grain handling capacity
(ca. 40 ft3/bushel).
3. Rather than
meet the requirements of subds. 1. and 2., the owner or operator may use other
methods of emission control if it is demonstrated to the administrator's
satisfaction that they would reduce emissions of particulate matter to the same
level or less.
(4) TEST METHODS AND PROCEDURES.
(a) In conducting the performance tests
required in s.
NR 440.08, the
owner or operator shall use as reference methods and procedures the test
methods in Appendix A of 40 CFR part 60, incorporated by reference in s.
NR 440.17, or other methods and procedures as specified
in this subsection, except as provided in s.
NR 440.08(2). Acceptable alternative
methods and procedures are given in par. (c).
(b) The owner or operator shall determine
compliance with the particulate matter standards in sub. (3) as follows:
1. Method 5 shall be used to determine the
particulate matter concentration and the volumetric flow rate of the effluent
gas. The sampling time and sample volume for each run shall be at least 60
minutes and 1.70 dscm (60 dscf). The probe and filter holder shall be operated
without heaters.
2. Method 2 shall
be used to determine the ventilation volumetric flow rate.
3. Method 9 and the procedures in s.
NR 440.11 shall be used to determine opacity.
(c) The owner or operator may use
the following as alternatives to the reference methods and procedures specified
in this subsection:
1. For Method 5, Method 17
may be used.
(5) MODIFICATIONS.
(a) The factor 6.5 shall be used in place of
"annual asset guidelines repair allowance percentage," to determine whether a
capital expenditure as defined by in s.
NR 440.02 has been made to an existing
facility.
(b) For purposes of this
chapter, the following physical changes or changes in the method of operation
may not by themselves be considered a modification of any existing facility
described under sub. (1) (a):
1. The addition
of gravity loadout spouts to existing grain storage or grain transfer
bins.
2. The installation of
automatic grain weighing scales.
3.
Replacement of motor and drive units driving existing grain handling
equipment.
4. The installation of
permanent storage capacity with no increase in hourly grain handling
capacity.
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