Wisconsin Administrative Code
Department of Natural Resources
NR 400-499 - Environmental Protection - Air Pollution Control
Chapter NR 440 - Standards of performance for new stationary sources
Subchapter II - Standards of Performance
Section NR 440.42 - Coal preparation plants
Universal Citation: WI Admin Code ยง NR 440.42
Current through August 26, 2024
(1) APPLICABILITY AND DESIGNATION OF AFFECTED FACILITY.
(a) The
provisions of this section are applicable to any of the following affected
facilities in coal preparation plants which process more than 181 Mg (200 tons)
per day: thermal dryers, pneumatic coal-cleaning equipment (air tables), coal
processing and conveying equipment (including breakers and crushers), coal
storage systems and coal transfer and loading systems.
(b) Any facility under par. (a) that
commences construction or modification after October 24, 1974, is subject to
the requirements of this section.
(2) DEFINITIONS. As used in this section, terms not defined in this subsection have the meanings given in s. NR 440.02.
(a)
"Bituminous coal" means solid fossil fuel classified as bituminous coal by ASTM
D388-99 (reapproved 2004), incorporated by reference in s.
NR 440.17(2) (a) 12.
(b) "Coal" means all solid fossil fuels
classified as anthracite, bituminous, subbituminous or lignite by ASTM D388-99
(reapproved 2004), incorporated by reference in s.
NR 440.17(2) (a) 12.
(c) "Coal preparation plant" means any
facility, excluding underground mining operations, which prepares coal by one
or more of the following processes: breaking, crushing, screening, wet or dry
cleaning and thermal drying.
(d)
"Coal processing and conveying equipment" means any machinery used to reduce
the size of coal or to separate coal from refuse, and the equipment used to
convey coal to or remove coal and refuse from the machinery. This includes, but
is not limited to, breakers, crushers, screens and conveyor belts.
(e) "Coal storage system" means any facility
used to store coal except for open storage piles.
(f) "Cyclonic flow" means a spiraling
movement of exhaust gases within a duct or stack.
(g) "Pneumatic coal-cleaning equipment" means
any facility which classifies bituminous coal by size or separates bituminous
coal from refuse by application of one or more air streams.
(h) "Thermal dryer" means any facility in
which the moisture content of bituminous coal is reduced by contact with a
heated gas stream which is exhausted to the atmosphere.
(i) "Transfer and loading system" means any
facility used to transfer and load coal for shipment.
(3) STANDARDS FOR PARTICULATE MATTER.
(a) On and after the date on which the
performance test required to be conducted by s.
NR 440.08 is
completed, an owner or operator subject to the provisions of this section may
not cause to be discharged into the atmosphere from any thermal dryer gases
which:
1. Contain particulate matter in
excess of 0.070 g/dscm (0.031 gr/dscf).
2. Exhibit 20% opacity or greater.
(b) On and after the date on which
the performance test required to be conducted by s.
NR 440.08 is
completed, an owner or operator subject to the provisions of this section may
not cause to be discharged into the atmosphere from any pneumatic coal cleaning
equipment gases which:
1. Contain particulate
matter in excess of 0.040 g/dscm (0.017 gr/dscf).
2. Exhibit 10% opacity of greater.
(c) On and after the date on which
the performance test required to be conducted by s.
NR 440.08 is
completed, an owner or operator subject to the provisions of this section may
not cause to be discharged into the atmosphere from any coal processing and
conveying equipment, coal storage system, or coal transfer and loading system
processing coal gases which exhibit 20% opacity or greater.
(4) MONITORING OF OPERATIONS.
(a) The owner or operator of any thermal
dryer shall install, calibrate, maintain and continuously operate monitoring
devices as follows:
1. A monitoring device for
the measurement of the temperature of the gas stream at the exit of the thermal
dryer on a continuous basis. The monitoring device shall be certified by the
manufacturer to be accurate within " 1.7°C (" 3°F).
2. For affected facilities that use venturi
scrubber emission control equipment:
a. A
monitoring device for the continuous measurement of the pressure loss through
the venturi constriction of the control equipment. The monitoring device shall
be certified by the manufacturer to be accurate within plus or minus one inch
water gauge.
b. A monitoring device
for the continuous measurement of the water supply pressure to the control
equipment. The monitoring device shall be certified by the manufacturer to be
accurate within " 5% of design water supply pressure. The pressure sensor or
tap shall be located close to the water discharge point. The department may
approve alternative locations.
(b) All monitoring devices under par. (a)
shall be recalibrated annually in accordance with procedures under s.
NR 440.13(2).
(5) TEST METHODS AND PROCEDURES.
(a) In conducting the performance tests
required in s.
NR 440.08, the
owner or operator shall use as reference methods and procedures the test
methods in Appendix A of 40 CFR part 60, incorporated by reference in s.
NR 440.17, or other methods and procedures as specified
in this subsection, except as provided in s.
NR 440.08(2).
(b) The owner or operator shall determine
compliance with the particulate matter standards in sub. (3) as follows:
1. Method 5 shall be used to determine the
particulate matter concentration. The sampling time and sample volume for each
run shall be at least 60 minutes and 0.85 dscm (30 dscf). Sampling shall begin
no less than 30 minutes after startup and shall terminate before shutdown
procedures begin.
2. Method 9 and
the procedures in s.
NR 440.11 shall be used to determine opacity.
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