(1) GENERAL.
(a) Dairy product packages shall be of
sanitary design and construction. Packages shall be designed and constructed to
protect packaged dairy products from reasonably foreseeable
contaminants.
(b) Product contact
surfaces of dairy product packages shall be smooth, nontoxic, noncorrosive,
nonabsorbent, and durable under foreseeable use conditions. Product contact
surfaces shall not impart any odor, color, taste, or adulterating substance to
packaged dairy products.
(c) Dairy
product packages shall be clean, sanitary, and free of any extraneous or
deleterious substance. Dairy products shall not be sold or distributed in
packages with a broken seal or that are damaged to the extent that package
contents could become adulterated as a result of the damage.
(d) Single-service packages shall be made of
clean and sanitary materials, shall be protected from contamination prior to
use, shall be handled in a sanitary manner, and shall be clean and sanitary at
the time of use. Single service packages shall not be re-used.
(2) GRADE A DAIRY PRODUCT
PACKAGES.
(a) The residual bacteria count on
product contact surfaces of grade A dairy product packages shall not exceed one
per milliliter of capacity when the rinse test is used, or 50 per 8 square
inches (one per square centimeter) when the swab test is used, in 3 out of 4
samples randomly taken and analyzed on a given day. Product contact surfaces
shall be free of coliform bacteria as determined using a rinse test or a swab
test.
(b) A grade A dairy product
package shall be designed so that the product, the package pouring lip if any,
and the package opening rim and area are protected from contamination during
handling, storage, and initial opening. A grade A dairy product package shall
be designed so that it cannot be opened without breaking the cap or closure
seal, or leaving other readily apparent evidence that the package has been
opened.
(c) Product contact
surfaces of multi-use packages used for grade A milk or dairy products shall be
constructed of one or more of the following materials unless the division
specifically authorizes another material in writing:
1. Stainless steel of the Iron and Steel
Institute 300 series or an equally corrosion resistant metal.
2. Heat resistant glass.
3. Plastic materials that maintain their
original properties under repeated use conditions; that are fat resistant and
insoluble; and that are resistant to scratching, scoring, decomposition,
crazing, chipping, and distortion under normal use conditions.
(d) Product contact surfaces of
multi-use packages used to contain grade A milk or dairy products shall have
rounded corners, and shall be easily cleanable.
(e) Multi-use packages used to contain grade
A milk or dairy products shall be effectively cleaned and sanitized before
being reused. Cleaning and sanitizing procedures shall remove all extraneous
matter and potential adulterants from each package. Sanitizing procedures shall
comply with s.
ATCP 65.34. If returnable glass bottles are sanitized in an
automatic bottle washer by soaking those bottles in a caustic solution, the
sanitizing procedure shall comply with sub. (3).
(f) Multi-use packages used to contain grade
A milk or dairy products shall be inspected before they are reused. Inspection
shall be adequate to detect extraneous materials, adulterants, and damage to
product contact surfaces. Inspection shall be performed on surfaces lighted in
compliance with s.
ATCP 65.24(5)
(c).
(g) No multi-use plastic package may be
reused for grade A milk or dairy products unless that package is tested for the
presence of volatile organic compounds using method ASTM D 3530 or an
equivalent method approved by the department before the package is filled. An
automatic testing device, capable of detecting volatile organic compounds at
levels of public health significance, shall be used to test each package. The
testing device shall be installed in conjunction with the dairy product
packaging apparatus so that no packages can be filled unless the testing device
is operating properly, and so that packages containing unsatisfactory levels of
volatile organic compounds are automatically made unusable. The dairy plant
operator shall test the system daily with a test solution consisting of 0.5 ppm
petroleum distillate or another test solution approved in writing by the
division.
Note: A copy of ASTM D 3530 may be obtained
from ASTM International, P.O. Box C700, West Conshohocken, PA 19428-2959;
1-877-909-2786; www.astm.org.
(h) No plastic multi-use package may be used
to contain grade A milk or dairy products unless all of the following
requirements are met:
1. The package is
identified to show the plant at which the package was manufactured, the date of
manufacture, and the type and class of plastic material used. This information
may be coded if the code is provided to the division.
2. The phrase "Use only for food" appears on
the package.
3. The division has
provided a written approval of a prototype of the package.
(i) Single-service packages used to contain
grade A milk or dairy products shall be manufactured by a manufacturer listed
in the "Certified Manufacturers of Single-Service Containers and Related
Products" published online by the Food and Drug Administration, Public Health
Service, United States Department of Health and Human Services.
Note: Copies of "Certified Manufacturers of
Single-Service Containers and Related Products" are available online at
http://www.fda.gov/food/guidanceregulation/federalstatefoodprograms/ucm2007965.htm
or from the Milk Safety Team, HFS-626, Food and Drug Administration, Public
Health Service, United States Department of Health and Human Services, 5100
Paint Branch Parkway, College Park, MD 20740-3835.
(j) Packaged grade A milk and dairy products
shall be conspicuously labeled as grade A milk or dairy products.
(3) AUTOMATIC BOTTLE WASHING.
(a) Returnable glass bottles cleaned in an
automatic bottle washer shall be sanitized while in the washer. Bottles cleaned
in an automatic bottle washer may be sanitized by being soaked in a caustic
solution. The causticity of the sanitizing solution shall be monitored and
maintained at an appropriate level in relation to solution temperature and
soaking time. Table 1 shows minimum causticity levels required for sanitizing
solutions, expressed in terms of percent concentration of sodium hydroxide
(NaOH) in the sanitizing solution, based on applicable soaking times and
temperatures.
(b) After being
soaked in caustic solution under par. (a), bottles shall be rinsed with water
that has been treated with heat or chemicals to destroy viable pathogenic or
other harmful microorganisms that may be present in the rinse water.
Time in Minutes |
F 170
C 77 |
160
71 |
150
66 |
140
60 |
130
54 |
120
49 |
110
43 |
3 |
0.57 |
0.86 |
1.28 |
1.91 |
2.86 |
4.27 |
6.39 |
5 |
0.43 |
0.64 |
0.96 |
1.43 |
2.16 |
3.22 |
4.80 |
7 |
0.36 |
0.53 |
0.80 |
1.19 |
1.78 |
2.66 |
3.98 |
(4) PACKAGING GRADE A DAIRY PRODUCTS.
(a) Grade A dairy products shall be packaged
in a sanitary manner at the dairy plant where they are pasteurized.
(b) Grade A dairy products shall be
mechanically packaged using mechanical capping, closing, or sealing equipment
approved by the division. When mechanical equipment for capping, closing, or
sealing containers holding 3 gallons (12.8 liters) or more is not available,
manual methods approved by the division may be used. Hand capping is otherwise
prohibited.
(c) A drip deflector,
designed and adjusted to deflect condensation away from open packages, shall be
installed on each filler valve.
(d)
Conveyors that feed packages to packaging machines shall have overhead shields
to protect open packages from contamination.
(e) If a filled package is imperfectly
sealed, the contents of that package shall be emptied into a sanitary
container. The contents shall be discarded or shall be examined for physical
adulterants, filtered if necessary, and repasteurized before being
repackaged.