Current through Register Vol. 41, No. 3, September 23, 2024
A. Pollution
prevention standards and procedures for facilities are listed in this section.
Aboveground storage tanks with an aggregate capacity of one million gallons or
more shall comply with the requirements of subsections B and C of this
section.
B. Requirements for
aboveground storage tanks at facilities for 25,000 gallons or more. Section
62.1-44.34:15.1 of the Code of Virginia provides the following requirements for
existing aboveground storage tanks at a facility with an aggregate aboveground
storage capacity equal to or greater than 25,000 gallons of oil or for an
existing individual aboveground storage tank with a storage capacity equal to
or greater than 25,000 gallons of oil, unless otherwise exempted.
1. Inventory control and testing for
significant variations.
a. The following
aboveground storage tanks shall not be subject to inventory control and testing
for significant variations:
(1) Aboveground
storage tanks totally off ground with all associated piping off
ground;
(2) Aboveground storage
tanks with a capacity of 5,000 gallons or less located within a building or
structure designed to fully contain a discharge of oil; and
(3) Aboveground storage tanks containing No.
5 or No. 6 oil for consumption on the premises where stored.
b. Each operator shall institute
inventory control procedures capable of detecting a significant variation of
inventory. A significant variation shall be considered a variation in excess of
1.0% of the storage capacity of each individual AST. Reconciliations of
inventory measurements shall be conducted monthly. If a significant variation
persists for two consecutive reconciliation periods, the operator shall conduct
an investigation to determine the cause of the variation and reconcile physical
measurements to 60°F at 14.7 pounds per square inch absolute. This
investigation shall be completed within five working days of the end of the
second reconciliation period. If this investigation does not reveal the cause
of the inventory variation, the operator shall notify the department and the
local director or coordinator of emergency services and shall conduct
additional testing to determine the cause of the inventory variation. The
testing method, schedule, and results of this additional testing shall be
submitted to the department for review. For a refinery, a significant variation
of inventory shall be considered a loss in excess of 1.0% by weight of the
difference between the refinery's input and output of oil.
c. Inventory records shall be kept of
incoming and outgoing volumes of oil from each tank. All tanks shall be gauged
no less frequently than once every 14 days and on each day of normal operation.
For a refinery, the operator shall calculate the input and output of oil at the
refinery on a daily basis. The operator shall reconcile daily inventory records
with the inventory measurements conducted monthly.
2. Secondary containment.
a. The operator shall have and maintain
secondary containment or another method approved by the department for each
AST. The containment structure must be capable of containing oil and shall be
constructed in accordance with 40 CFR Part 112 so that any discharge from the
AST will not escape the containment before cleanup occurs. The operator shall
have each secondary containment or approved method evaluated and certified to
be in compliance with the applicable requirements of 40 CFR Part 112, the
Uniform Statewide Building Code and its referenced model codes and standards,
and
29 CFR
1910.106. The operator of a facility existing
on June 24, 1998, shall have had this evaluation or certification performed by
a professional engineer or person approved by the department on or before June
30, 1998, and every 10 years thereafter, unless otherwise exempted.
b. If the secondary containment cannot be
certified to be in compliance with the applicable requirements of 40 CFR Part
112, the Uniform Statewide Building Code and its referenced model codes and
standards, and
29 CFR
1910.106, the operator must upgrade, repair,
or replace the secondary containment to meet the applicable requirements listed
in subdivision 2 a of this subsection unless the department accepts the
certification with qualifications.
c. The operator of a facility shall have the
evaluation and certification performed every 10 years by a professional
engineer (PE) licensed in the Commonwealth of Virginia or other state having
reciprocity with Virginia or by a person approved by the department unless
otherwise exempted.
d. The
professional engineer shall not certify the secondary containment until all of
the applicable requirements of 40 CFR Part 112, the Uniform Statewide Building
Code and its referenced model codes and standards, and
29 CFR 1910.106
have been met. In the event the professional engineer certifies the secondary
containment with qualifications, such qualifications will be subject to review
and approval by the department. If the certification contains qualifications
that may impact the ability of the secondary containment to contain a discharge
of oil as required by subdivision 2 a of this subsection, the deficiencies must
be corrected and the secondary containment must be reevaluated and recertified
by a professional engineer.
e. At a
minimum, the certification statement for the secondary containment must contain
the following statement: "Based on my evaluation, I hereby certify that each
secondary containment structure for (insert the facility name and tank
identification information) is in compliance with the applicable requirements
of 40 CFR Part 112, the Uniform Statewide Building Code and its referenced
model codes and standards, and
29 CFR
1910.106."
f. The certification must be signed and
sealed by a professional engineer licensed in the Commonwealth of Virginia or
other state having reciprocity or by a person approved by the
department.
g. Operators of
facilities existing on June 24, 1998, and exempted under § 62.1-44.34:17 D
of the Code of Virginia (i.e., exempted facilities not engaged in the resale of
oil) shall have had this evaluation completed on or before June 24, 2003, and
every 10 years thereafter.
h.
Operators of a newly installed AST shall have this evaluation completed prior
to being placed into service and every 10 years thereafter.
i. Operators of an existing AST with a
current engineering certification statement on November 1, 2015, may maintain
their existing engineering certification statement until their next required
certification, or 10 years, whichever is sooner. At such time, the
certification statements must contain the statement required in 9VAC25-91-130 B
2 e.
3. Safe fill and
shutdown procedures.
a. Each operator shall
institute safe fill, shutdown, and transfer procedures, or equivalent measures
approved by the department, that will ensure that spills resulting from tank
overfills or other product transfer operations do not occur. Written safe fill,
shutdown, and transfer procedures shall be maintained by the operator for use
by facility personnel.
All receipts of oil shall be authorized by the operator or
facility personnel trained by the operator who shall ensure the volume
available in the tank is greater than the volume of oil to be transferred to
the tank before the transfer operation commences. The operator shall ensure the
transfer operation is monitored continually, either by manual or automatic
means, until complete. The operator shall ensure that all tank fill valves not
in use are secured and that only the tank designated is receiving oil.
b. All oil transfer areas where
filling connections are made with vehicles shall be equipped with a spill
containment system capable of containing and collecting those spills and
overfills. The containment system shall be designed to hold at least the
capacity as required by 40 CFR Part 112.
c. If installed, an automatic shutdown system
utilized during transfer of oil shall include the capability to direct the flow
of oil to another tank capable of receiving the transferred oil or the
capability to shut down the pumping or transfer system. This automatic shutdown
system shall be tested prior to each receipt of oil and records of testing
shall be maintained at the facility.
d. All ASTs shall be equipped with a gauge
that is readily visible and indicates the level of oil or quantity of oil in
the tank. In addition, the storage capacity, product stored and tank
identification number shall be clearly marked on the tank at the location of
the gauge. These gauges shall be calibrated annually.
4. Pressure testing of piping. All piping
shall be pressure tested as specified in this subsection or using an equivalent
method or measure approved by the department at intervals not to exceed five
years. The operator of a facility or AST existing on June 24, 1998, shall have
completed the initial test on or before June 30, 1998, except operators of
existing facilities or ASTs for which compliance was exempted under §
62.1-44.34:17 D of the Code of Virginia (i.e., exempted facilities not engaged
in the resale of oil). These excepted operators shall have completed the
initial test on or before June 24, 2003. All newly installed or repaired piping
shall be tested before being placed into service.
a. A pressure test may be a hydrostatic test
at 150% maximum allowable working pressure (MAWP) or an inert gas test at 110%
MAWP.
b. A test conducted and
certified by an American Petroleum Institute (API) authorized piping inspector
to be in conformity with the API 570 Piping Inspection Code is deemed an
equivalent method of testing approved by the department.
c. The department may consider on a
case-by-case basis requests for approval of other equivalent methods or
measures which conform to industry recommended practices, standards and codes.
The operator shall submit a request for approval of a proposed equivalent
method or measure to the department as specified in
9VAC25-91-160.
5. Visual daily inspection and
weekly inspections.
a. The operator or a duly
authorized representative shall conduct a daily visual inspection for each day
in which normal operation occurs, but no less frequently than once every 14
days in the areas of the facility where this chapter applies. The facility
person conducting the inspection shall document completion of this inspection
by making and signing an appropriate notation in the facility records. This
visual inspection shall include the following:
(1) A complete walk-through of the facility
property in the areas where this chapter applies to ensure that no hazardous
conditions exist;
(2) An inspection
of ground surface for signs of leakage, spillage, or stained or discolored
soils;
(3) A check of the berm or
dike area for excessive accumulation of water and to ensure the dike or berm
manual drain valves are secured;
(4) A visual inspection of the exterior tank
shell to look for signs of leakage or damage; and
(5) An evaluation of the condition of the
aboveground storage tank and appurtenances.
b. The operator or a duly authorized
representative shall conduct a weekly inspection each week in which normal
operation occurs, but no less frequently than once every 14 days, of the
facility in the areas where this chapter applies, using a checklist that
contains at least the items found in subdivision 5 c of this subsection. The
checklist is not inclusive of all safety or maintenance procedures but is
intended to provide guidance to the requirements within this chapter. The
weekly checklist shall be maintained at the facility and provided to the
department upon request. This checklist shall be signed and dated by the
facility person or persons conducting the inspection and shall become part of
the facility record.
(1) The operator of a new
AST/facility shall develop the checklist within 90 days after the date of
installation.
(2) The operator of
each facility existing on June 24, 1998, and exempted under §
62.1-44.34:17 D of the Code of Virginia (i.e., exempted facilities not engaged
in the resale of oil) shall have developed the checklist by September 28,
1998.
(3) Operators of facilities
existing on June 24, 1998, and not exempted under § 62.1-44.34:17 D of the
Code of Virginia (i.e., exempted facilities not engaged in the resale of oil)
and who have developed a checklist by September 28, 1993, shall be deemed to be
in compliance with this checklist requirement as of June 24, 1998.
c. Sample-weekly inspection
checklist for aboveground storage tank systems:
____
(1) Containment dike or berm in satisfactory
condition.
____ (2) Containment
area free of excess standing water or oil.
____
(3) Gate valves used for emptying containment areas
secured.
____ (4) Containment
area/base of tank free of high grass, weeds, and debris.
____ (5) Tank shell surface, including any
peeling areas, welds, rivets/bolts, seams, and foundation, visually inspected
for areas of rust and other deterioration.
____
(6) Ground surface around tanks and containment
structures and transfer areas checked for signs of leakage.
____ (7) Leak detection equipment in
satisfactory condition.
____ (8)
Separator or drainage tank in satisfactory condition.
____
(9) Tank water bottom drawoffs not in use are
secured.
____ (10) Tank fill valves
not in use are secured.
____ (11)
Valves inspected for signs of leakage or deterioration.
____
(12) Inlet and outlet piping and flanges inspected for
leakage.
____ (13) All tank gauges
have been inspected and are operational.
Signature of Inspector
|
Date
|
Time
|
d. The operator shall promptly remedy
unsatisfactory facility and equipment conditions observed in the daily and
weekly inspections. The operator shall make repairs, alterations, and retrofits
in accordance with American Petroleum Institute (API) Standard 653, Fourth
Edition (April 2009), with Addendum 1 (August 2010) and Addendum 2 (January
2012), Steel Tank Institute (STI) standard STI-SP001, Fifth Edition (September
2011), industry standards, or methods approved by the department.
6. Training of individuals. To
ensure proper training of individuals conducting inspections required by
subdivision 5 of this subsection, the operator of a facility shall train
personnel based on the following requirements:
a. Each facility operator shall establish a
training program for those facility personnel conducting the daily visual and
weekly inspections of the facility. Facility records shall contain the basic
information and procedures required by subdivision 6 c of this subsection. The
required training may be conducted by the operator or by a third party. The
training program established shall be maintained to reflect current conditions
of the facility.
(1) The operator of a new
facility shall establish the training program within six months after being
brought into use.
(2) The operator
of each facility exempted under § 62.1-44.34:17 D of the Code of Virginia
(i.e., exempted facilities not engaged in the resale of oil) shall have
established the training program by December 24, 1998.
(3) Operators of facilities not exempted
under § 62.1-44.34:17 D of the Code of Virginia (i.e., exempted facilities
not engaged in the resale of oil) and who developed a training program by
December 31, 1993, shall be deemed to be in compliance with this training
program requirement as of June 24, 1998, so long as that program reflects
current conditions of the facility.
b. The required training shall be conducted
for facility personnel as applicable. Personnel not receiving this initial
training and who will be conducting these inspections shall receive the
training prior to conducting any inspection.
(1) The operator of a new facility shall
conduct the personnel training within 12 months after being brought into use
and prior to personnel conducting any inspection.
(2) The operator of each facility exempted
under § 62.1-44.34:17 D of the Code of Virginia (i.e., exempted facilities
not engaged in the resale of oil) shall have conducted the personnel training
by June 24, 1999.
(3) Operators of
facilities not exempted under § 62.1-44.34:17 D of the Code of Virginia
(i.e., exempted facilities not engaged in the resale of oil) and who have
conducted the personnel training by June 30, 1994, shall be deemed to be in
compliance with this personnel training requirement as of June 24, 1998, so
long as the training provided reflects current conditions of the facility and
all inspections are current.
c. Training for personnel performing daily
and weekly inspections shall address at a minimum:
(1) Basic information regarding occupational
safety, hazard recognition, personnel protection, and facility
operations;
(2) The procedures to
be followed in conducting the daily visual and weekly facility
inspections;
(3) The procedures to
be followed upon recognition of a hazard or the potential for a hazard;
and
(4) The procedure for
evaluating the condition of the aboveground storage tank and
appurtenances.
d. The
operator of a facility shall train facility personnel upon any changes to the
contents of the initial training program or every three years and shall
document this training in the facility records.
7. Leak detection. The operator shall
operate, maintain, monitor and keep records of the system established for early
detection of a discharge to groundwater (i.e., a method of leak detection) as
required by
9VAC25-91-170
A 18 and contained in the facility's approved ODCP. These activities shall be
inspected and approved by the department.
C. Requirements for aboveground storage tanks
at facilities for one million gallons or more. In addition to the requirements
of subsection B of this section, the following requirements apply to existing
aboveground storage tanks at facilities with an aggregate aboveground storage
capacity of one million gallons or more of oil or for an existing individual
aboveground storage tank with a storage capacity of one million or more gallons
of oil, unless otherwise exempted.
1. Formal
inspections.
a. Each AST shall undergo formal
external and internal tank inspections. The initial formal internal and
external inspections for an AST existing on June 24, 1998, shall have been
completed on or before June 30, 1998, unless otherwise specified within this
chapter.
(1) All newly installed ASTs shall
have initial formal inspections within five years after the date of
installation.
(2) Operators of
facilities existing on June 24, 1998, and exempted under § 62.1-44.34:17 D
of the Code of Virginia (i.e., exempted facilities not engaged in the resale of
oil) shall have completed the initial formal inspections on or before June 24,
2003.
(3) An AST with a storage
capacity of less than 12,000 gallons shall not be subject to the formal
internal inspection unless the integrity of the AST is in question and an
inspection is deemed necessary by the department.
b. Inspections shall be conducted in
accordance with the provisions of American Petroleum Institute (API) Standard
653, Fourth Edition (April 2009), with Addendum 1 (August 2010) and Addendum 2
(January 2012); Steel Tank Institute (STI) standard STI-SP001, Fifth Edition
(September 2011); or procedure approved by the department. If construction
practices allow external access to the tank bottom, a formal external
inspection utilizing accepted methods of nondestructive testing or procedure
approved by the department may be allowed in lieu of the internal
inspection.
c. An API Standard 653
inspection conducted between January 1, 1991, and June 24, 1998, may be
accepted by the department if the operator provides supporting documentation to
the department for review and approval.
d. All formal inspections and testing
required by subdivisions 1 and 2 of this subsection shall be conducted by a
person certified to conduct the inspection or test. This certification shall be
accomplished in accordance with the provisions of API Standard 653, STI-SP001,
or a procedure approved by the department. Proof of this certification shall be
maintained in the facility records. The results of all tests and inspections
required by subdivisions 1 and 2 of this subsection shall be maintained at the
facility or at a location approved by the department for the life of the tank,
but for no less than five years.
2. Formal reinspections.
a. Each AST shall undergo an external
reinspection every five years. Inspections shall be conducted in accordance
with the provisions of API Standard 653, STI-SP001, or other procedure accepted
by the department after the initial formal external inspection has been
conducted.
b. Each AST with a
storage capacity of 12,000 gallons of oil or greater shall undergo an internal
reinspection in accordance with the provisions of API Standard 653 or STI-SP001
every 10 years after the initial formal internal inspection has been conducted.
(1) The department may require the internal
reinspection sooner than 10 years if there is an indication that the corrosion
rate established by the initial internal inspection or a subsequent
reinspection has increased.
(2) The
internal reinspection period may be extended beyond 10 years if the operator
can demonstrate to the department that an extension of the reinspection period
is warranted. The operator shall provide supporting documentation to the
department for review and approval at least six months prior to the date the
reinspection is due.
c.
An AST with a storage capacity of less than 12,000 gallons shall not be subject
to the formal internal reinspection unless the integrity of the AST is in
question and an inspection is deemed necessary by the department.
3. Safe fill and shutdown
procedures - high level alarm. If unattended during transfer operations, the
AST shall be equipped with a high level alarm or other appropriate mechanism
approved by the department that will immediately alert the operator to prevent
an overfill event. Activation of the high level alarm or other appropriate
mechanism shall initiate an immediate and controlled emergency shutdown of the
transfer, either by manual or automatic means. Each operator shall include this
emergency shutdown procedure in the facility records and shall ensure that all
facility personnel involved in the transfer operation are trained in this
procedure. The alarm shall consist of a visual and audible device capable of
alerting the operator, both by sight and hearing, to prevent an overfill
situation. If the operator is in a control station, this alarm shall activate a
warning light and audible signal in that station. In addition, this system
shall alarm on failure, malfunction, or power loss. This high level alarm shall
be tested prior to each receipt of oil. Records of testing shall be maintained
at the facility.
4. Cathodic
protection of piping. The requirement for cathodic protection of piping shall
apply to buried piping only. Cathodic protection shall be installed and
maintained in accordance with the following applicable publications: American
Petroleum Institute Standard (API) 1632, Third Edition (2002), the Uniform
Statewide Building Code and its referenced model codes and standards, or
National Association of Corrosion Engineers (NACE) SP0285-2011. All piping
above ground shall be protected from corrosion using methods and procedures
referenced in the Uniform Statewide Building Code and its referenced model
codes and standards, or a procedure approved by the department. Piping that
passes through the wall of the containment berm or dike or under road crossings
shall be protected from corrosion and damage using practices recommended in the
publications listed in this subdivision.
Statutory Authority: §§ 62.1-44.15,
62.1-44.34:15, 62.1-44.34:15.1, and 62.1-44.34:19.1 of the Code of
Virginia.