Current through Register Vol. 41, No. 3, September 23, 2024
A.
Usage. Chemicals shall be compatible with the treatment works unit operation
and have no detrimental effect upon receiving waters. Pilot plant studies or
data from unit operations treating design flows of sewage or domestic
wastewaters of similar characteristics (organic levels, metal concentrations,
etc., within 25% of proposed design) shall be required to determine appropriate
chemicals and feed ranges.
1. Space shall be
provided where at least 30 days of chemical supply can be stored in dry storage
conditions at a location that is convenient for efficient handling, unless
local suppliers and conditions indicate that such storage can be reduced
without limiting the supply.
2.
Liquid chemical storage tanks must:
a. Have a
liquid level indicator.
b. Have an
overflow and a receiving basin or drain capable of receiving accidental spills
or overflows.
3.
Powdered activated carbon shall be stored in an isolated fireproof area, and
explosion proof electrical outlets, lights and motors shall be used in all
storage and handling areas in accordance with local, state and federal
requirements.
4. Chemicals shall be
stored in covered or unopened shipping containers, unless the chemical is
transferred into an approved covered storage unit.
5. Solution storage or day tanks feeding
directly should have sufficient capacity for 24-hour operation at design
flow.
6. Acid storage tanks shall
be vented to the outside atmosphere, but not through vents in common with day
tanks.
B. Features.
Provisions shall be made for measuring quantities of chemicals used to prepare
feed solutions. Storage tanks, pipelines, and equipment for liquid chemicals
shall be specific to the chemicals and not for alternates.
1. Chemicals that are incompatible (i.e.,
strong oxidants and reductants) shall not be fed, stored or handled in such a
manner that intermixing of such compounds could occur during routine treatment
operations.
2. Provisions shall be
made for the proper transfer of dry chemicals from shipping containers to
storage bins or hoppers in such a way as to minimize the quantity of dust that
may enter the room in which the equipment is installed. Control shall be
provided by use of:
a. Vacuum pneumatic
equipment or closed conveyor systems;
b. Facilities for emptying shipping
containers in special enclosures; or
c. Exhaust fans and dust filters that put the
hoppers or bins under negative pressure in accordance with federal and state
requirements.
3.
Concentrated acid solutions or dry powder shall be kept in closed,
acid-resistant shipping containers or storage units. Concentrated liquid acids
shall not be handled in open vessels, but should be pumped in undiluted form
from original containers to the point of treatment or to a covered day or
storage tank.
4. For the handling
of toxic chemicals, suitable carts, lifting devices, and other appropriate
means shall be provided in accordance with the material safety data sheets and
applicable state and federal requirements.
a.
Provisions shall be made for disposing of empty containers by an approved
procedure that will minimize exposure to the chemical.
b. The transfer of toxic materials shall be
controlled by positive actuating devices.
5. Structures, rooms, and areas accommodating
chemical feed equipment shall provide convenient access for servicing, repair,
and observation of operation.
a. Floor
surfaces shall be smooth but slip resistant, impervious, and well drained with
a slope of 1/8-inch per foot minimum.
b. Open basins, tanks and conduits shall be
protected from chemical spills or accidental drainage.
6. A minimum of two chemical feeders shall be
provided for continuous operability. A standby unit or combination of units of
sufficient capacity shall be available to replace the largest unit during
shutdowns. The entire feeder system shall be protected against freezing and
shall be readily accessible for cleaning.
7. Chemical feeders shall be of such design
and capacity to meet the following requirements:
a. Feeders shall be able to supply, at all
times, the necessary amounts of chemicals at an accurate rate throughout the
range of feed.
b. Proportioning of
chemical feed to the rate of flow shall be provided where the flow rate is not
constant.
c. Diaphragm or piston
type positive displacement type solution feed pumps should not be used to feed
chemical slurries.
d. The treatment
works service potable water supply shall be protected from contamination by
chemical solutions or sewage by providing either an air gap between the
portable water supply line and solution tank, or a suitable reduced pressure
zone, backflow prevention device.
e. Chemical-contact materials and surfaces
must be resistant to the aggressiveness of the chemical solutions.
8. Dry chemical feeder systems
shall:
a. Measure the chemical volumetrically
or gravimetrically.
b. Provide
effective mixing and solution of the chemical in the solution pot.
c. Preferably provide gravity feed from
solution pots.
d. Completely
enclose chemicals and prevent emission of dust to the operation room.
9. Chemical feeders should be
reasonably adjacent to points of application to minimize length of feed lines.
Chemical feeders shall be readily accessible for servicing, repair and
observation. Chemical feeding equipment should be provided with containment
barriers or protective curbing so that chemicals from equipment failure,
spillage or accidental drainage will be contained. Chemical feed control
systems shall provide for both automatic and manual operation including:
a. Feeders that are automatically controlled
should provide for reverting to manual control as necessary.
b. The feeders shall be capable or being
manually started.
c. Automatic
chemical dose or residual analyzers should be considered and, where provided,
should include alarms for critical values and recording charts.
10. Solution tank dosing shall
provide for uniform strength of solution, consistent with the nature of the
chemical solution. Continuous agitation shall be provided to maintain slurries
in suspension. Two solution tanks shall be required for a chemical to assure
continuity of chemical application during servicing. Tank capacity should
provide storage for 24 hours of operation and:
a. Each tank shall be provided with a
drain.
b. Means shall be provided
to indicate the solution level in the tank.
c. Make-up potable water shall enter the tank
through an air gap.
d. Chemical
solutions shall be kept covered, with access openings curbed and fitted with
tight covers.
11.
Subsurface locations for solution tanks shall:
a. Be free from sources of possible
contamination.
b. Assure positive
drainage for groundwater, accumulated water, chemical spills, and
overflows.
c. Be protected from
aggressiveness.
12.
Solution tank overflow pipes shall:
a. Be
turned downward.
b. Have free
discharge.
c. Be located where
noticeable.
d. Be directed so as
not to contaminate the wastewater or receiving stream or be a hazard to
operating personnel, in accordance with VOSH requirements.
13. Service water used in the feeder system
shall be:
a. From sources acceptable to the
department.
b. Protected from
contamination by appropriate means.
c. Ample in supply and adequate in
pressure.
d. Provided with means
for measurement when preparing specific solution concentrations. Where a
booster pump is required, duplicate equipment shall be provided.
14. Scales shall be provided as
follows:
a. For volumetric dry chemical
feeders.
b. Accurate to measure
increments of 0.5% of load.
c. For
weighing of carboys that are not calibrated volumetrically.
d. For large treatment works, indicating and
recording type scales are desirable.
15. Chemical application equipment should:
a. Assure maximum efficiency of
treatment.
b. Provide maximum
protection of the receiving waters.
c. Provide maximum safety to
operators.
d. Assure satisfactory
mixing of the chemicals with the wastewater.
e. Provide maximum flexibility of operation
through various points of application, when appropriate.
f. Prevent backflow or back-siphonage between
multiple points of feed through common manifolds.
g. Provide for the application of pH
affecting chemicals to the wastewater prior to the addition of
coagulants.
C. Safety. Gases from feeders, storage, and
equipment exhaust shall be conveyed to the outside atmosphere, above grade and
remote from air intakes in accordance with applicable state and federal
requirements.
1. Special provisions should be
made as necessary for ventilation of feed and storage rooms in accordance with
VOSH and applicable fire code requirements.
2. For each operator who will handle dry
chemicals, protective equipment should be provided, including personal
protective equipment for eyes, face, head, and extremities, and protective
shields and barriers, in accordance with VOSH requirements.
3. Facilities should be provided for eye
washing and showering, in accordance with VOSH requirements. Protective
equipment and neutralizers shall be stored in the operating area.