Current through Register Vol. 41, No. 3, September 23, 2024
A. Conventional
solids settling basin design information shall apply to clarifiers not preceded
by chemical flash mix and flocculation. Where clarifiers are preceded by
chemical flash mix and flocculation, chemical clarification requirements shall
apply.
B. Design. Conventional
clarifiers shall be designed to dissipate the inlet velocity, to distribute the
flow uniformly across the basin, and to prevent short-circuiting hydraulic
currents.
1. Inlet channels should be
designed to maintain a velocity of at least one foot per second at 1/2 design
flow. Corner pockets and dead ends shall be eliminated, and corner fillets or
channeling used where necessary.
2.
Provisions shall be made for elimination or removal of floating materials in
inlet structures having submerged ports.
3. The minimum length of flow from inlet to
outlet of a clarifier should be 10 feet unless special provisions are made to
prevent short circuiting.
4. The
liquid depth of mechanically cleaned clarifiers shall be as shallow as
practicable but not less than 10 feet for an overflow rate of 300 gpd per
square foot. For each three-foot increase or decrease in depth, the overflow
rate shall be increased or decreased by 200 gpd per square foot respectively.
Final clarifiers receiving flow from biological reactors should not be less
than 12 feet in depth.
5. A minimum
of two hours of average design flow detention volume should be provided within
the settling zone of conventional clarifiers, at the design loading.
6. Multiple clarifiers capable of independent
operation shall be provided at treatment works having a capacity of more than
40,000 gallons per day; however, single clarifiers may be allowed at
Reliability Class II and Class III treatment works having a capacity up to
100,000 gpd when appropriate reliability and continuous operability
requirements are satisfied.
7.
Where multiple clarifiers are utilized in suspended growth processes,
provisions for combining the effluent from the reactors (aeration basins) and
proportionally distributing the reactor effluent to each clarifier shall be
included, for the purpose of evenly distributing the biomass to the
clarifiers.
8. Overflow weir plates
shall be adjustable. In cases in which clarifier designs have a potential for
short circuiting hydraulic inefficiencies, weir loadings rates should not
exceed 10,000 gallons per day per linear foot for treatment works designed for
average flows of 1.0 mgd or less. Special consideration will be given to weir
loading rates for treatment works designed for flows in excess of 1.0 mgd, but
such loading rates should not exceed 15,000 gallons per day per linear foot if
short circuiting problems may affect performance. If pumping is required, pump
capacity shall be related to clarifier design to avoid excessive weir
loading.
9. The tops of beams and
similar construction features which are submerged shall have a minimum slope of
1.4 vertical to 1 horizontal. The underside of such features should have a
slope of one to one to prevent the accumulation of scum and solids. Effective
scum collection and removal facilities, including baffling, shall be provided
ahead of the outlet weirs on all clarifiers. Provisions may be made for
discharge of scum with the sludge; other provisions may be necessary to dispose
of floating materials which may adversely affect sludge handling and
management.
10. Clarifier design
should include provisions for reasonable access for maintenance and protection
of operators. Such features may include slip resistant stairways and walkways,
protective handrails, etc., in accordance with VOSH requirements. If side walls
are extended some distance above the liquid level to provide flood protection,
or for other purposes, stairs and walkways with handrails should be provided to
facilitate housekeeping and maintenance. Access for cleaning and maintenance of
weirs should also provide proper safety features in accordance with VOSH
requirements.
11. Where primary
clarifiers are used, provisions for emergency bypassing, or discharging sewage
which has received preliminary treatment directly to the biological treatment
unit operation, may be desirable.
12. Shallow depth sedimentation will be
considered on a case-by-case basis.
C. Loadings. Conventional clarifier design
should provide for established surface settling rates (flow rate per unit
surface area) for optimum performance reliability.
1. Surface settling rates for primary
clarifier should not exceed 1,000 gpd per square foot at design average flows
or 2,500 gpd per square foot at peak hourly flows. Clarifier sizing shall be
calculated for both flow conditions, and the larger surface area shall be
used.
2. Surface settling rates for
secondary clarifiers following attached growth biological reactors shall not
exceed 1,200 gpd per square foot, based on peak hourly flows, or 500 gpd per
square foot, based on average daily design flow, whichever loading results in a
larger clarifier volume.
3. The
hydraulic design of clarifiers following the activated sludge process shall be
based on the anticipated peak hourly overflow rate from the clarifier. The
hydraulic loading, except as noted, shall not exceed the following peak hourly
surface settling (overflow) rates:
Type of Process |
Rate |
conventional |
1,200 gpd/sq. ft. |
step aeration |
1.200 gpd/sq. ft. |
contact stabilization |
1,200 gpd/sq. ft. |
carbonaceous stage of separate stage nitrification
|
1,200 gpd/sq. ft. |
extended aeration |
1,000 gpd/sq. ft. |
nitrification stage of separate stage nitrification
|
800 gpd/sq. ft |
4. The peak hour surface settling (overflow)
rates for sewage treatment works with an average design flow of 0.1 mgd or less
shall not exceed 800 gpd/sq. ft.
5.
The established surface settling rates may be reduced by up to 30% for
treatment works employing flow equalization, prior to the clarifier, provided
that such a reduction will not result in turbulence and density currents that
may be associated with a smaller clarifier design surface area.
6. The solids loading shall be evaluated at
both peak hourly and average daily flow conditions in the design of secondary
clarifiers, for comparison to the hydraulic loading. The larger surface area
established by design loadings shall be utilized to establish the required
clarifier size. The following values for solids loading shall apply:
Type of Treatment |
Solids loading (lb/sq. ft./hour) |
Average |
Peak |
attached growth process |
0.6-1.0 |
1.6 |
extended aeration |
0.20-1.0 |
1.4 |
other activated sludge |
0.6-1.25 |
1.8 |
D. Sludge removal and handling. Sludge
collection and sludge withdrawal facilities shall be designed to minimize
density currents and to permit rapid and continuous sludge removal.
1. Final clarifiers in activated sludge
treatment works greater than 0.25 mgd shall be provided with positive scraping
devices.
2. If multiple sludge
hoppers are provided for sludge collection, means for individually and variably
controlling sludge withdrawal from each hopper shall be provided in order to
overcome any variations in the quantities of settled sludge in the various
hoppers.
3. Each sludge withdrawal
line shall be individually valved. Pumped withdrawal lines shall be at least
four inches in diameter, and gravity withdrawal lines shall be at least six
inches in diameter. The size of sludge withdrawal lines for airlift sludge
removal shall be determined by the sludge removal rate.
4. The depth or head available for gravity
withdrawal of sludge shall be at least 30 inches of water. A sludge well or
other appropriate equipment shall be provided for viewing and sampling the
sludge.
5. The minimum slope of the
hopper side walls for primary basins shall be 1.7 vertical to 1.0 horizontal.
Hopper wall surfaces should be made smooth with rounded corners to aid in
sludge removal. Hopper bottoms should have a maximum dimension of two feet. The
use of sludge hoppers for sludge thickening purposes is not
recommended.
Statutory Authority
§ 62.1-44.19 of the Code of Virginia.