Current through Register Vol. 41, No. 3, September 23, 2024
A. The
goal of nutrient reduction is to produce an effluent quality to meet effluent
limitations for phosphorus, ammonia nitrogen and total Kjeldahl nitrogen (TKN).
All designs should be based on pilot plant studies or full scale operating data
obtained at design loadings.
The following nutrient control processes will be
considered:
1. Natural Systems-Aquatic
plant removal (APU) and proper plant management.
2. Suspended growth systems with adequate
sludge treatment and management.
3.
Attached growth system.
4. Covered
anaerobic ponds.
5. Packed bed
filters.
B. Aquatic
plant systems. This natural treatment process involves three phases: aquatic
plant growth, harvesting and management. Design should be based on seasonal
climate and available sunlight in accordance with the provisions of this
chapter. The basin or channel shall be based on achieving the required removal
rate at the minimum encountered liquid temperature and shall include sufficient
capacity to achieve permit requirements during periods of low temperatures and
little or no sunlight.
1. It has been reported
that for maximum nitrogen assimilation, theoretical detention times vary from
days to weeks. The detention time is considered directly related to pond
immersion temperatures (between 12°C and 25°C) and independent of
temperature between 25°C and 33°C. Detention time can be shortened by
biomass control.
2. Culture depths
should be established to achieve optimum nitrogen assimilation. Adjustments in
detention time should be considered for the variation in culture depth. Basin
or trench depth should be as shallow as possible and be designed to prevent
seasonal performance problems.
3.
Facilities should be provided for the addition of nutrients, such as carbon
dioxide, iron and phosphorus, as required.
4. Plant harvesting is the primary means of
biomass control but can also serve to remove suspended solids and chemical
precipitants. Harvesting of aquatic plant biomass is divided into three phases:
concentration, dewatering and drying. Biomass concentrations of 1.0% to 2.0% by
weight can be achieved by either coagulation, flocculation and sedimentation by
various coagulants and by use of gravity filters (e.g., Sandborn Filter) with
filtrate return. Further concentration to 10% to 20% solids is possible with
dewatering by filtration or by self-cleaning centrifugation. Microscreens and
upflow clarifiers are not recommended because of operation problems and design
deficiencies.
5. Biomass control
can be accomplished by use of fixed scrapers or floating harvesters with water
surface barriers, or by providing settling areas in basins or other flow
channels from which the plants are harvested.
6. Drying of harvested plants can be
accomplished by air drying on asphalt pavement or other suitable pavement that
will allow mechanical spreading and collections. Drainage should be returned to
the treatment works.
7. Biomass
management includes (i) disposal through incineration and landfill (may be
subject to permit or certificate issuance); (ii) reuse through processing as a
high protein animal food supplement and (iii) agricultural use as a soil
conditioner or fertilizer.
C. Biological nutrient removal.
1. Phosphorus removal. Phosphorus control
typically involves the use of activated sludge biomass exposed to varying
levels of dissolved oxygen. Anaerobic conditions select organisms that release
phosphorus and store carbonaceous substrate. Biomass is processed through
anaerobic conditions to a combination of anoxic and aerobic conditions. The
subsequent exposure to dissolved oxygen results in biological metabolism of
stored organics with subsequent uptake and storage of phosphorus by the
biomass.
a. Anaerobic conditions are defined
as a reactor volume containing less than 0.2 mg/l of both dissolved oxygen and
nitrate-nitrogen. This selection may be provided within a reactor or reactors
(mainstream processes) utilizing controlled recycling of activated sludge.
Processed flows from additional treatment operations (sidestream processes) may
also be utilized.
b. The efficiency
of biological phosphorus removal is highly dependent on the influent levels of
phosphorus and biodegradable substrate (BOD or COD). The optimum ratio of
process influent total (five-day) BOD to phosphorus appears to be approximately
20 to achieve final effluent levels of phosphorus of one mg/l or
less.
c. It is necessary to reduce
dissolved oxygen and nitrate levels within influent and recycled flows to the
anaerobic reactor to levels that will not exceed a level of 0.2 mg/l within the
anaerobic biomass. The anaerobic reactor should be subdivided into two or more
compartments with a total hydraulic retention time of one hour or more. The
anaerobic fraction of the process biomass should not be less than 25% of the
total. An operating mean cell residence time of 10 days or more should be
provided for optimum phosphorus removal.
d. For final effluent limitations requiring
less than three mg/l of total phosphorus, the need for effluent filtration, or
chemical addition, to remove suspended solids shall be evaluated.
2. Nitrogen removal. This process
involves activated sludge biomass subject to anoxic conditions to promote the
reduction of nitrate nitrogen to nitrogen gas that escapes to the ambient air.
a. Anoxic conditions are defined as a
dissolved oxygen level of 0.2 mg/l or less and a nitrate nitrogen level
exceeding 0.2 mg/l.
b. Complete
denitrification can recover 15% or more of the dissolved oxygen utilized for
complete nitrification. In addition, denitrification can recover approximately
one-half of the alkalinity utilized for nitrification.
c. A sufficient level of carbonaceous energy
in the form of a biodegradable organic substrate must be provided to the anoxic
reactor to achieve the design denitrification potential. The degree of nitrogen
removal will be a function of the ratio or the carbonaceous energy level
available, to the level of TKN oxidized to nitrate nitrogen. The minimum ratio
of influent total (five-day) BOD to TKN appears to be approximately 10 or more
to achieve effluent levels of 10 mg/l or less of total nitrogen.
d. Complete denitrification may require at
least two anoxic stages with a total hydraulic retention time of one hour or
more. The anoxic mass fraction should be based on the specific growth rate of
the nitrifying/denitrifying microorganisms and the operating mean cell
residence time. However, the anoxic mass fraction should be approximately 25%
or more of the system biomass.
e. A
flexible operating mean cell residence time should be provided around a typical
value of 10 days depending on the wastewater temperature. The capacity to
recycle flow of nitrified activated sludge to the anoxic reactor should exceed
three times the average daily raw sewage flow.
D. Denitrification. If pilot plant data
cannot be obtained for the specific wastewater involved, denitrification
reactors should be sized through acceptable kinetic models. The average
wastewater characteristics for both raw influent and primary (settled)
effluent, if applicable, shall be established as follows:
a. Both the total and soluble BOD and COD and
the biodegradable fractions of each parameter.
b. The nitrogen fractions; ammonia, TKN,
NO3-N.
c. Total and soluble
phosphorus.
d. The specific growth
rate of nitrifying bacteria.
e. The
design wastewater temperature and pH.
1. A
supplemental organic substrate feed to a denitrifying reactor may be utilized
to achieve denitrification if the influent and recycled flows from the
mainstream process do not provide a sufficient amount of substrate. Methanol is
commonly used because of lesser cost and lower sludge yield. Methanol
requirements should be computed as follows:
Methanol requirements (mg/l) = (2.47) (Influent
Nitrate-Nitrogen (mg/l)) + (1.53) (Influent Nitrite-Nitrogen (mg/l)) + (0.87)
(Influent Dissolved Oxygen Concentration).
Chemical feed pumps shall be provided in duplicate.
Alternate organic substrate sources may be considered with chemical dosages
determined stoichiometrically.
2. The amount of methanol or other organic
substrate source feed must be closely controlled because excessive feed would
result in a residual BOD in the treatment works effluent. A means of
automatically pacing the feed to the incoming nitrate concentration shall be
provided. Flow pacing shall not be acceptable because of varying nitrate
concentrations.
3. The denitrifying
reactor shall be followed with an aerated stabilization tank with sufficient
detention time to remove any excess oxygen demand resulting from organic
substrate source addition and to polish the treatment works effluent.
4. Clarifiers should be designed with a
maximum settling overflow rate of about 1,200 gallons per square foot per
hourly day at peak flow. A surface skimming device with provisions for
returning scum to the denitrification tank shall be provided. The design should
be similar to that of secondary clarifiers as provided in this
chapter.
5. Dual return pumps shall
be provided, each with the capacity to return a minimum of 100% of average flow
upstream of the denitrification reactors. Provisions shall be made to transport
sludge from the settling basin to the nitrification system in the event that
nitrifying sludge is unavoidably discharged into the denitrification
system.
6. Denitrification design
should address the following parameters:
a.
Sludge yield. 0.15 to 0.25 pounds of cells per pound of methanol; 0.5 pounds of
cells per pound of glucose, 0.1 pounds of cells per pound of COD (based on
methanol).
b. Sludge age. Minimum
sludge age to allow mitosis is one-half day at 20°C to 30°C and two
days at 10°C. With a safety factor of seven, a design sludge age of 3.5 to
14 days should be considered for temperatures of 10°C to 30°C, using
the wastewater temperature dictating the design values.
c. pH. Satisfactory performance can be
obtained at pH values of 5.6 to 9.0. The optimum pH range is 6.5 to 7.5.
Facilities for pH adjustment should precede the denitrification reactor if
necessary.
d. Mixed liquor volatile
suspended solids-1,200 to 2,000 mg/l.
e. Detention time--two to four
hours.
7. Ponds utilized
for denitrification shall be considered on an experimental basis only. Ponds
must be covered to prevent wind mixing and photosynthetic oxygen production.
Unsuccessful operation has been reported for temperatures below
14°C.
E.
Selector systems. These processes are designed to provide a competitive
advantage to maintain a desired group of microorganisms within the process.
Systems of this type, which will be accepted on an experimental basis (unless
sufficient operating data are made available), are as follows:
1. Activated sludge biomass may be subject to
extended aeration conditions to accomplish carbonaceous organic oxidation
(oxic) and nitrification without settling. Denitrification may be accomplished
by introducing the nitrified effluent from the reactor (the mixed liquor) to
established anoxic conditions. The anoxic effluent mixed liquor is settled in a
clarifier from which return sludge is recycled to the aeration phase for BOD
removal. In this process a supplementary organic carbon source is not used, as
endogenous respiration of the mixed liquor suspended solids will satisfy the
carbon requirement for biological metabolism.
2. Activated sludge reactors may be utilized
in series, followed by a clarifier, with nitrified activated sludge biomass
returned to a combination of selectors or anaerobic or anoxic conditions
established in separate basins. The anaerobic and anoxic reactors should be
mixed at a level sufficient to keep the solids in suspension.
a. Nitrification is achieved under aerobic or
oxic conditions and mixed liquor from the aerated basin, or basins, is returned
to the anoxic basin, or basins, at rates up to and exceeding three times the
average flow rate of the influent.
b. Denitrification is obtained under anoxic
conditions. The nitrate contained in the aerobic mixed liquor is reduced by the
facultative anaerobic bacteria in the anoxic basins using the influent organic
carbon compounds as hydrogen donors. Influent ammonia is not nitrified in the
anoxic phase.
F. Attached growth systems. Flooded and
submerged fixed film contact reactors or biomass support surfaces can be
considered for nitrification and denitrification applications in accordance
with the provisions of this chapter and standards contained in this chapter.
Such designs shall be verified through submission and evaluation of
satisfactory operating data. Possible alternatives include (i) the use of
biomass support surfaces located within the downstream sections of suspended
growth reactors to provide ammonia oxidation; or (ii) the use of contact
reactors for nitrification and denitrification.
1. Packed bed contact reactors should be
designed in a manner similar to gravity deep bed filters or pressure filters.
Provisions shall be provided for backwashing the reactor. Media may consist of
silica, activated carbon, volcanic cinders, and acceptable synthetic materials.
The smaller media will result in the retention of bacterial floc in the filter,
resulting in increased head, and shortcircuiting of flow may develop through
the filter, unless frequent backwashing is provided. Larger media permits
operation without frequent backwashing, although contact times are reduced,
resulting in an increase in effluent suspended solids. High density media
larger than 1/2 inches in effective size could produce backwashing problems and
may require additional backwashing capability.
2. Nitrate reduction of greater than 90% can
be achieved with fixed film contact times of one hour for one inch aggregate
and two hours for two-inch aggregate at temperatures above 12°C. The actual
detention time necessary for the chosen media shall be based on pilot studies
and should be varied in accordance with the specific surface area of the media
and temperatures expected. For well rounded sand of two to three mm diameter,
the following guidelines for reactor sizing are suggested when pilot plant data
cannot be obtained
Wastewater Temperature |
Fixed Film Reactor Time (Based on Media Composed of
Sand) |
20°C |
10 minutes |
15°C |
22 minutes |
10°C |
45 minutes |
5°C |
90 minutes |
3. Provisions shall be made for feed of a
biodegradable carbon source, if necessary, based on the guidelines specified
for suspended growth reactors.
4.
Additional clarification is not required following the packed bed filter,
unless the permit specifies an effluent suspended solids concentration of five
mg/l or less.
5. Limited
experimental data are available for upflow contactors with fluidized media beds
and any design must be supported by operating data obtained from existing
installations or from a thorough pilot scale study, including requirements for
chemical feed additions.
6.
One-inch diameter stone media may be specified for upflow contactor media to
allow upflow operation without exceeding the scouring flow rates that could
result in backwashing or stripping of attached growth. The disadvantages of
large media sizes include a reduction in contact time and increased effluent
suspended solids as compared to smaller media such as sand. For one-inch
diameter or less media, size should be specified to achieve nitrate nitrogen
removals up to 90% with methanol feed at temperatures as low as 12°C.
Provisions should be made to remedy any head loss build up during
operation.
7. Actual upflow contact
time should be provided in the range of one to four hours at flow rates of 0.2
to 0.4 gallons per minute per square foot respectively, for white silica sand
media with an effective size of 0.6 mm and a uniformity coefficient of
1.5.
8. A source of carbon, if
necessary, shall be applied to upflow contact reactor influent based on
guidelines outlined for suspended growth reactors. Design should be based on
minimum wastewater temperature and maximum influent nitrogen concentration.
Provisions shall be made for conveying nitrogen gas from the system.
9. If the upflow contactor is operated
properly, additional clarification should not be required, unless the permit or
certificate issued specifies an effluent suspended solids level of 10 mg/l or
less.
Statutory Authority
§ 62.1-44.19 of the Code of Virginia.