Texas Administrative Code
Title 30 - ENVIRONMENTAL QUALITY
Part 1 - TEXAS COMMISSION ON ENVIRONMENTAL QUALITY
Chapter 334 - UNDERGROUND AND ABOVEGROUND STORAGE TANKS
Subchapter C - TECHNICAL STANDARDS
Section 334.49 - Corrosion Protection
Universal Citation: 30 TX Admin Code § 334.49
Current through Reg. 49, No. 52; December 27, 2024
(a) General requirements.
(1) Owners and operators of
underground storage tank (UST) systems (or underground metal UST system
components) which are required to be protected from corrosion shall comply with
the requirements in this section to ensure that releases due to corrosion are
prevented.
(2) All corrosion
protection systems shall be designed, installed, operated, and maintained in a
manner that will ensure that corrosion protection will be continuously provided
to all underground metal components of the UST system.
(3) Any alternative methods for corrosion
protection or variances from the requirements of this section are prohibited,
except when reviewed and approved by the agency pursuant to procedures for
variances found in §
334.43
of this title (relating to Variances and Alternative Procedures).
(4) Corrosion protection in accordance with
the provisions of this section shall be provided to all underground and/or
totally or partially submerged metal components of any existing or new UST
system which are designed or used to convey, contain, or store regulated
substances, including, but not limited to, the tanks, piping (including valves,
fittings, flexible connectors, swing joints, and impact/shear valves), and also
to other underground metal components associated with a UST system, including
but not limited to, secondary containment devices, manways, manholes, fill
pipes, vent lines, submersible pump housings, spill containers, and riser
pipes.
(5) For internal corrosion
protection, the interior bottom surface of new metal tanks installed on or
after September 29, 1989, shall be fitted with a striker plate under all fill,
gauge, and monitoring openings.
(6)
When provisions of this subsection require compliance with a specific code or
standard of practice developed by a nationally recognized association or
independent testing laboratory, the most recent version of the referenced code
in effect at the time of the regulated UST activity shall be
applicable.
(7) For a UST system to
be placed temporarily out of service, the owner or operator must comply with
the requirements of §
334.54(c)
of this title (relating to Temporary Removal from Service).
(b) Allowable corrosion protection methods. All components of a UST system which are designed to convey, contain, or store regulated substances shall be protected from corrosion by one or more of the following methods.
(1) The component
may be constructed of a noncorrodible material which is compatible with the
stored regulated substance(s).
(2)
The component may be electrically isolated from the corrosive elements of the
surrounding soil, backfill, groundwater or any other water, and from other
metallic components by installing the component in an open area (e.g., manway,
sump, vault, pit, etc.) where periodic visual inspection of all parts of the
component for the presence of corrosion or released substances is
practicable.
(3) The component may
be electrically isolated from the corrosive elements of the surrounding soil,
backfill, groundwater or any other water, and from other metallic components by
completely enclosing the component in a secondary containment device (e.g.,
wall, jacket, or liner), provided that:
(A)
the secondary containment device is designed and installed in accordance with
the applicable technical and installation standards in §
334.45(d)
of this title (relating to Technical Standards for New Underground Storage Tank
Systems) and §
334.46(f)
of this title (relating to Installation Standards for New Underground Storage
Tank Systems), and in accordance with an applicable code or standard of
practice developed by a nationally recognized association or independent
testing laboratory, and is either:
(i)
constructed of a noncorrodible material which is compatible with the stored
regulated substance;
(ii)
electrically isolated from the protected component and other metallic
components; or
(iii) cathodically
protected by either a factory-installed or field-installed cathodic protection
system meeting the applicable requirements of subsection (c) of this section;
and
(B) the interstitial
space between the protected component and the secondary containment device
shall be free of any soil, backfill material, groundwater or any other water,
or other substances, and the protected component shall be regularly inspected
and tested for electrical isolation in accordance with the provisions in
subsection (d)(1) of this section.
(4) Tanks (only) may be factory-constructed
either as a steel/fiberglass-reinforced plastic composite tank, or as a steel
tank with a bonded fiberglass-reinforced plastic external cladding or laminate,
or as a steel tank with a bonded fiberglass reinforced polyurethane coating, as
a steel tank with a bonded polyurethane external coating, or as a steel tank
completely contained within a nonmetallic external tank jacket in accordance
with the requirements in §334.45(b)(1)(D), (E), or (F) of this title, as
applicable.
(5) The component may
be coated with a suitable dielectric material, equipped with appropriate
dielectric fittings for electrical isolation, and equipped with either:
(A) a factory-installed cathodic protection
system meeting the requirements of subsection (c)(1) of this section;
or
(B) a field-installed cathodic
protection system meeting the requirements of subsection (c)(2) of this
section.
(6) Except for
the tanks and the piping system components, other underground components of a
UST system (including vent lines, fill risers, spill containment vessels, and
tank fittings (e.g., bunghole plugs)) which do not routinely contain regulated
substances may be protected from corrosion by thorough coating or wrapping with
a suitable dielectric material which is compatible with the stored regulated
substance without the need for the use of other corrosion protection
methods.
(7) Corrosion protection
in accordance with the requirements of this subchapter is not required if it is
determined by a corrosion specialist that corrosion protection of an
underground metal UST system or UST system component is unnecessary because the
site is not corrosive enough to cause a release due to corrosion for the
operational life of the UST system. The upgrade or repair of an existing
corrosion protection system for an underground metal UST system or UST system
component is not required if it is determined by a corrosion specialist that
said upgrading or repair is unnecessary and that the protection provided by the
existing corrosion protection system is sufficient to prevent a release due to
corrosion for the operational life of the UST system. In either case, the
determination of the corrosion specialist must be made in writing, must be
signed by the corrosion specialist (corrosion specialist must also seal the
written determination if he or she is a qualified duly licensed professional
engineer in Texas), and must be maintained by the owner and operator as part of
the records for the facility in keeping with the requirements of subsection (e)
of this section and §
334.10(b)
of this title (relating to Reporting and Recordkeeping).
(c) Cathodic protection systems.
(1) Factory-installed cathodic protection
systems.
(A) A factory-installed cathodic
protection system on any UST component shall be designed, fabricated,
installed, operated, and maintained in accordance with applicable codes or
standards of practice developed for such cathodic protection method by a
nationally recognized association or independent testing laboratory.
(B) At a minimum, the factory-installed
cathodic protection system shall include the following components:
(i) a suitable dielectric external coating or
laminate, which shall thoroughly cover all exterior surfaces exposed to the
soil, backfill, or groundwater or any other water, and which shall consist of
materials which are compatible with the stored regulated substances;
(ii) dielectric isolation bushings,
connections, or fittings, which shall be installed at all locations where the
protected component connects to other metallic system components, and which
shall be constructed of materials which are compatible with the stored
regulated substances; and
(iii)
sacrificial anodes which are firmly attached and electrically connected to the
protected components and which are positioned and sized to provide complete
cathodic protection for all parts of the protected component.
(2) Field-installed
cathodic protection systems.
(A) A
field-installed cathodic protection system on any UST system component shall be
designed by a qualified corrosion specialist, and shall be designed, installed,
operated, and maintained in accordance with applicable codes or standards of
practice developed for such cathodic protection systems by a nationally
recognized association or independent testing laboratory.
(B) Impressed current cathodic protection
systems shall be designed and equipped with appropriate equipment or devices
capable of indicating the operational status of the system at all
times.
(C) In addition to the
standard inspection and testing requirements for all cathodic protection
systems required in paragraph (4) of this subsection, all impressed current
cathodic protection systems shall be regularly inspected by the owner or
operator (or the owner's designated representative) to ensure that the
rectifier and other system components are operating properly. Such inspections
shall be performed at least once every 60 days.
(3) Test stations and connections. To allow
for the periodic testing required in paragraph (4) of this subsection, any
factory-installed or field-installed cathodic protection system shall include
appropriate connections, insulated lead wires, and accessible test stations.
All lead wires connected to the tanks, anodes, reference electrodes, and other
components associated with the cathodic protection system shall terminate at
one or more test stations. The termination of each lead wire at a test station
shall be clearly labeled or coded to properly identify the specific component
to which it is connected.
(4)
Inspection and testing requirements for all cathodic protection systems.
(A) Except as provided in subsection (d)(2)
of this section, all cathodic protection systems which are used to provide
corrosion protection for any component of a UST system shall be inspected and
tested to determine the adequacy of the cathodic protection by a qualified
corrosion specialist or corrosion technician in accordance with the
requirements in this paragraph.
(B)
The inspection and testing criteria used to determine the adequacy of the
cathodic protection shall be in accordance with a code or standard of practice
developed by a nationally recognized corrosion association or independent
testing laboratory, such as:
(i) NACE
International Test Method TM0101, "Measurement Techniques Related to Criteria
for Cathodic Protection of Underground Storage Tank Systems or Submerged
Metallic Tank Systems;"
(ii) NACE
International Test Method TM0497, "Measurement Techniques Related to Criteria
for Cathodic Protection on Underground or Submerged Metallic Piping
Systems;"
(iii) Steel Tank
Institute Recommended Practice R051, "Cathodic Protection Testing Procedures
for sti-P3 USTs;"
(iv) NACE
International Standard Practice SP0285, "Corrosion Control of Underground
Storage Tank Systems by Cathodic Protection;" or
(v) NACE International Standard Practice
SP0169, "Control of External Corrosion on Underground or Submerged Metallic
Piping Systems."
(C) All
cathodic protection systems shall be inspected and tested for operability and
adequacy of protection within three to six months after installation and at a
subsequent frequency of at least once every three years.
(d) Requirements for other corrosion protection methods.
(1)
Electrically isolated components.
(A) Except
for jacketed tanks meeting the requirements of §
334.45(b)(1)(F)
of this title, any metal component of a UST system which is protected from
corrosion by one of the electrical isolation methods described in subsection
(b)(2) and (3) of this section, and which is not equipped with a cathodic
protection system, shall be periodically inspected and tested to ensure that
the metal component remains electrically isolated from the surrounding soil,
backfill, groundwater or any other water, and from other metal components in
accordance with one or more of the following procedures.
(i) When visual inspection is possible, the
entire exterior surface of such component may be thoroughly inspected visually
by qualified personnel for the presence of corrosion or released regulated
substances.
(ii) If visual
inspection is not possible, the component may be inspected and tested by a
qualified corrosion technician or by a qualified corrosion specialist by taking
structure to soil voltage readings in accordance with procedures established by
a code or standard of practice developed by a nationally recognized association
or independent testing laboratory.
(iii) The component may be inspected and/or
tested by an alternative method which has been reviewed and determined by the
agency to ascertain electrical isolation and to prevent the release or
threatened release of any stored regulated substance in a manner that is no
less protective of human health and safety and the environment than the methods
described in clauses (i) and (ii) of this subparagraph, in accordance with the
procedures in §
334.43
of this title.
(B) The
inspections and tests required in subparagraph (A) of this paragraph shall be
conducted within three to six months after installation of the metal component,
and then once every three years thereafter for the remaining operational life
of the UST system.
(C) If the tests
required in subparagraph (A) of this paragraph indicate that the metal
component is no longer electrically isolated from the surrounding soil,
backfill, groundwater or any other water, or from other metal components, a
qualified corrosion specialist shall review the test results and thoroughly
inspect the area of the metal component to ascertain the extent of electrical
isolation and corrosion protection for the component.
(D) If the qualified corrosion specialist
determines that the metal component is no longer adequately protected from
corrosion, the owner or operator shall assure that one or more of the following
procedures are completed within 60 days of the date of such determination:
(i) appropriate repairs or modifications
shall be made to restore the electrical isolation of the protected component;
or
(ii) a field-installed cathodic
protection system meeting the requirements of subsection (c)(2) of this section
shall be installed.
(2) Dual-protected tanks. If a
steel/fiberglass-reinforced plastic composite tank, a steel tank with a bonded
fiberglass-reinforced plastic external cladding or laminate, a steel tank with
a bonded fiberglass reinforced polyurethane coating, or a steel tank with a
bonded polyurethane coating is also equipped with a factory-installed cathodic
protection system, then the normal inspection and testing requirements for
cathodic protection systems in subsection (c)(4) of this section may be waived.
This paragraph shall be applicable only to tanks meeting the design and
construction requirements in §
334.45(b)(1)(D)
or (E) of this title, as applicable, and when
such tanks are fitted with factory-installed cathodic protection systems
meeting the requirements of subsection (c)(1) of this section.
(e) Corrosion protection records.
(1) Owners and operators shall maintain all
corrosion protection records required in this subsection in accordance with the
requirements in §
334.10(b)
of this title.
(2) Owners and
operators shall maintain records adequate to demonstrate compliance with the
corrosion protection requirements in this section, and in accordance with the
following minimum requirements.
(A) All
appropriate installation records related to the corrosion protection system, as
listed in §
334.46(i)
of this title, shall be maintained for as long as the corrosion protection
system is used, including:
(i) the name,
address, telephone number, and corrosion protection credentials of either the
company which designed the factory-installed cathodic protection system or the
corrosion specialist who designed the field-installed cathodic protection
system, as applicable;
(ii)
drawings or plans depicting the locations of all cathodic protection system
components, including the locations of all test stations; and
(iii) operating instructions and warranty
information, maintenance schedules, and testing procedures for all operational
components of the cathodic protection systems.
(B) The following corrosion protection
records shall be maintained for at least five years after the applicable test
or inspection is conducted:
(i) results of all
tests and inspections of any impressed current cathodic protection system
conducted in accordance with subsection (c)(2)(C) of this section;
and
(ii) results of all tests and
inspections of the adequacy of any cathodic protection system conducted in
accordance with subsection (c)(4) of this section; and
(iii) results of all tests and inspections to
assure corrosion protection for electrically isolated components in accordance
with subsection (d)(1) of this section.
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