(d) Policies shall include receiving,
cleaning, decontaminating, disinfecting, preparing and sterilization of
critical items (reusable items), as well as those for the assembly, wrapping,
storage, distribution, and quality control of sterile items and equipment.
(1) Supervision. Shall be under the
supervision of the clinical director.
(2) Quantity of sterile surgical instruments.
Ensure that surgical instruments are sufficient in number to meet the needs of
the center.
(3) Inspection of
surgical instruments.
(A) All instruments
shall undergo inspection before being packaged for reuse or storage. Routine
inspection of instruments shall be made to assure clean locks, crevices, and
serrations.
(B) Inspection
procedures shall be thorough and include visual and manual inspection for
condition and function.
(i) Cutting edges
shall be checked for sharpness; tips shall be properly aligned, and instruments
shall be clean and free from buildup of soap, detergent, dried blood, or
tissue.
(ii) There shall be no
evident cracks or fissures, and the hinges shall work freely.
(iii) There shall be no corrosion or pitting
of the finish.
(iv) Rachets shall
hold and be routinely tested.
(C) Instruments needing maintenance shall be
taken out of service and repaired by a qualified surgical instruments repair
person.
(D) Instrument
identification shall not damage the instrument or its protective finish or
compromise the sterilization process.
(4) Items to be disinfected and sterilized.
(A) Critical items.
(i) Must be sterilized in accordance with
this subsection.
(ii) All items
that come in contact with a sterile field during an operative procedure must be
sterile.
(B)
Semi-critical items. High-level disinfection shall be used for semi-critical
items.
(C) Noncritical items.
Intermediate-level or low-level disinfection shall be used for noncritical
items.
(5) Equipment and
sterilization procedures. Effective sterilization of instruments depends on
performing correct methods of cleaning, packaging, arrangement of items in the
sterilizer, and storage. The following procedures shall be included in the
written policies as required in this paragraph to provide effective
sterilization measures.
(A) Equipment. A
center shall provide sterilization equipment adequate to meet the requirements
for sterilization of critical items. Equipment shall be maintained and operated
to perform, with accuracy, the sterilization of critical items.
(B) Sterilizers. Steam sterilizers (saturated
steam under pressure) shall be utilized for sterilization of heat and moisture
stable items. Steam sterilizers shall be used according to manufacturer's
written instructions.
(C)
Environmental requirements. Where cleaning, preparation, and sterilization
functions are performed in the same room or unit, soiled or contaminated
supplies and equipment shall be physically separated from the clean or
sterilized supplies and equipment.
(i) A
center shall have a sink for hand washing. This sink shall not be used for
cleaning instruments or disposal of liquid waste.
(ii) A center shall have a separate sink for
cleaning instruments and disposal of liquid waste. Hand washing may only be
performed at this sink after it has been disinfected.
(D) Preparation for sterilization.
(i) All items to be sterilized shall be
prepared to reduce the bioburden. All items shall be thoroughly cleaned,
decontaminated, and prepared in a clean, controlled environment.
(ii) One of the following methods of cleaning
and decontamination shall be used as appropriate.
(I) Manual cleaning. Manual cleaning of
instruments at the sink is permitted.
(II) Ultrasonic cleaning. The water must be
changed more than once a shift. The chambers shall be covered to prevent
potential hazards to personnel from aerosolization of the contents.
(III) Washer-sterilizers. These machines must
reach a temperature of 140 degrees Celsius (285 degrees Fahrenheit).
(IV) Washer-decontaminator
machines.
(iii) All
articles to be sterilized shall be arranged so all surfaces will be directly
exposed to the sterilizing agent for the prescribed time and
temperature.
(E)
Packaging.
(i) All wrapped articles to be
sterilized shall be packaged in materials recommended for the specific type of
sterilizer and material to be sterilized, and to provide an effective barrier
to microorganisms. Acceptable packaging includes peel pouches, perforated metal
trays, or rigid trays. Muslin packs must be limited in size to 12 inches by 12
inches by 20 inches with a maximum weight of 12 pounds. Wrapped instrument
trays must not exceed 17 pounds.
(ii) All items shall be labeled for each
sterilizer load as to the date and time of sterilization, the sterilizing load
number, and the equipment.
(F) External chemical indicators.
(i) External chemical indicators, also known
as sterilization process indicators, shall be used on each package to be
sterilized, including items being flash sterilized to indicate that items have
been exposed to the sterilization process.
(ii) The indicator results shall be
interpreted according to the manufacturer's written instructions and indicator
reaction specifications.
(G) Biological indicators.
(i) The efficacy of the sterilizing process
shall be monitored with reliable biological indicators appropriate for the type
of sterilizer used.
(ii) Biological
indicators shall be included in at least one run a month.
(iii) If a test is positive, the sterilizer
shall immediately be taken out of service. A malfunctioning sterilizer shall
not be put back into use until it has been serviced and successfully tested
according to the manufacturer's recommendations.
(iv) All available items shall be recalled
and reprocessed if a sterilizer malfunction is found; and a list of all items
which were used after the last negative biological indicator test shall be
submitted to the administrator.
(H) Sterilizers. Sterilizers shall be used
according to manufacturer's written instructions.
(I) Maintenance of sterility.
(i) Items that are properly packaged and
sterilized will remain sterile indefinitely unless the package becomes wet or
torn, has a broken seal, is damaged in some way, or is suspected of being
compromised.
(ii) All packages must
be inspected before use. If a package is torn, wet, discolored, has a broken
seal, or is damaged, the item may not be used. The item must be returned to
sterile processing for reprocessing.
(J) Commercially packaged items. Commercially
packaged items are considered sterile according to the manufacturer's
instructions.
(K) Storage of
sterilized items. The loss of sterility is event-related, not time related. The
center shall ensure proper storage and handling of items in a manner that does
not aid the compromise of the packaging of the product.
(i) Sterilized items shall be transported so
as to maintain cleanliness, sterility, and to prevent physical
damage.
(ii) Sterilized items shall
be stored in well-ventilated, limited access areas with controlled temperature
and humidity.
(iii) Sterilized
items shall be positioned so that the packaging is not crushed, bent,
compressed, or punctured.
(iv)
Storage of supplies shall be in areas that are designated for
storage.
(L)
Disinfection.
(i) The manufacturer's written
instructions for the use of disinfectants shall be followed.
(ii) An expiration date, determined according
to manufacturer's written recommendations, shall be marked on the container of
disinfection solution currently in use.
(iii) Disinfectant solutions shall be kept
covered and used in well-ventilated areas.
(M) Performance records.
(i) Performance records for all sterilizers
shall be maintained for each cycle. These records shall be retained and
available for review for a minimum of two years.
(ii) Each sterilizer shall be monitored
during operation for pressure, temperature, and time at desired temperature and
pressure. A record shall be maintained either manually or machine generated and
shall include:
(I) the sterilizer
identification;
(II) sterilization
date and time;
(III) load
number;
(IV) duration and
temperature of exposure phase;
(V)
identification of operator(s);
(VI)
results of biological tests and dates performed; and
(VII) time-temperature recording charts from
each sterilizer.
(N) Preventive maintenance of all sterilizers
shall be performed according to policy on a scheduled basis by qualified
personnel, using the sterilizer manufacturer's service manual as a reference. A
record shall be maintained for each sterilizer, retained at least two years,
and shall be available for review.