(2) Design and
Construction.
(a) Durability and Strength.
1. Equipment and Utensils. Equipment and
Utensils shall be designed and constructed to be durable and to retain their
characteristic qualities under normal use conditions.
2. Food temperature measuring devices shall
not have sensors or stems constructed of glass, except that thermometers with
glass sensors or stems that are encased in a shatterproof coating such as candy
thermometers may be used. (P)
(b) Cleanability.
1. Food-Contact Surfaces.
(i) Multiuse food-contact surfaces shall be:
(I) Smooth; (Pf)
(II) Free of breaks, open seams, cracks,
chips, inclusions, pits, and similar imperfections; (Pf)
(III) Free of sharp internal angles, corners,
and crevices; (Pf)
(IV) Finished to
have smooth welds and joints; (Pf) and
(V) Except as specified in subpart (ii) of
this part, accessible for cleaning and inspection by one of the following
methods:
I. Without being disassembled,
(Pf)
II. By disassembling without
the use of tools, (Pf) or
III. By
easy disassembling with the use of handheld tools commonly available to
maintenance and cleaning personnel such as screwdrivers, pliers, open-end
wrenches, and Allen wrenches. (Pf)
(ii) Item (i)(V) of this part does not apply
to cooking oil storage tanks, distribution lines for cooking oils, or beverage
syrup lines or tubes.
2.
CIP Equipment.
(i) CIP equipment shall meet
the characteristics specified under 0080-4-9-.04(2)(b)1 and shall be designed
and constructed so that:
(I) Cleaning and
sanitizing solutions circulate throughout a fixed system and contact all
interior food-contact surfaces, (Pf) and
(II) The system is self-draining or capable
of being completely drained of cleaning and sanitizing solutions; and
(ii) CIP equipment that is not
designed to be disassembled for cleaning shall be designed with inspection
access points to ensure that all interior food-contact surfaces throughout the
fixed system are being effectively cleaned.
3. "V" Threads, Use Limitation. Except for
hot oil cooking or filtering equipment, "V" type threads shall not be used on
food-contact surfaces.
4. Hot Oil
Filtering Equipment. Hot oil filtering equipment shall meet the characteristics
specified under 0080-4-9-.04(2)(b)1 or 2 and shall be readily accessible for
filter replacement and cleaning of the filter.
5. Can Openers. Cutting or piercing parts of
can openers shall be readily removable for cleaning and for
replacement.
6. Nonfood-contact
surfaces. Nonfood-contact surfaces shall be free of unnecessary ledges,
projections, and crevices, and designed and constructed to allow easy cleaning
and to facilitate maintenance.
7.
Kick Plates, Removable. Kick plates shall be designed so that the areas behind
them are accessible for inspection and cleaning by being:
(i) Removable by one of the methods specified
under 0080-4-9-.04 (2)(b)1(i)(V) or capable of being rotated open;
and
(ii) Removable or capable of
being rotated open without unlocking equipment doors.
8. Ventilation Hood Systems, Filters. Filters
or other grease extracting equipment shall be designed to be readily removable
for cleaning and replacement if not designed to be cleaned in place.
(c) Accuracy.
1. Temperature Measuring Devices, Food.
(i) Food temperature measuring devices that
are scaled only in Celsius or dually scaled in Celsius and Fahrenheit shall be
accurate to ±1°C in the intended range of use. (Pf)
(ii) Food temperature measuring devices that
are scaled only in Fahrenheit shall be accurate to ±2°F in the
intended range of use. (Pf)
2. Temperature Measuring Devices, Ambient Air
and Water.
(i) Ambient air and water
temperature measuring devices that are scaled in Celsius or dually scaled in
Celsius and Fahrenheit shall be designed to be easily readable and accurate to
±1.5°C in the intended range of use. (Pf)
(ii) Ambient air and water temperature
measuring devices that are scaled only in Fahrenheit shall be accurate to
±3°F in the intended range of use. (Pf)
3. Pressure Measuring Devices, Mechanical
Warewashing Equipment. Pressure measuring devices that display the pressures in
the water supply line for the fresh hot water sanitizing rinse shall have
increments of 7 kilopascals (1 pound per square inch) or smaller and shall be
accurate to ±14 kilopascals (±2 pounds per square inch) in the
range indicated on the manufacturer's data plate.
(d) Functionality.
1. Ventilation Hood Systems, Drip Prevention.
Exhaust ventilation hood systems in food preparation and warewashing areas
including components such as hoods, fans, guards, and ducting shall be designed
to prevent grease or condensation from draining or dripping onto food,
equipment, utensils, linens, and single-service and single-use
articles.
2. Equipment Openings,
Closures and Deflectors.
(i) A cover or lid
for equipment shall overlap the opening and be sloped to drain.
(ii) An opening located within the top of a
unit of equipment that is designed for use with a cover or lid shall be flanged
upward at least 5 millimeters (two-tenths of an inch).
(iii) Except as specified under subpart (iv)
of this part, fixed piping, temperature measuring devices, rotary shafts, and
other parts extending into equipment shall be provided with a watertight joint
at the point where the item enters the equipment.
(iv) If a watertight joint is not provided:
(I) The piping, temperature measuring
devices, rotary shafts, and other parts extending through the openings shall be
equipped with an apron designed to deflect condensation, drips, and dust from
openings into the food; and
(II)
The opening shall be flanged as specified under subpart (ii) of this
part.
3.
Dispensing Equipment, Protection of Equipment and Food. In equipment that
dispenses or vends liquid food or ice in unpackaged form:
(i) The delivery tube, chute, orifice and
splash surfaces directly above the container receiving the food shall be
designed in a manner, such as with barriers, baffles, or drip aprons, so that
drips from condensation and splash are diverted from the opening of the
container receiving the food;
(ii)
The delivery tube, chute and orifice shall be protected from manual contact
such as by being recessed;
(iii)
The delivery tube or chute and orifice of equipment used to vend liquid food or
ice in unpackaged form to self-service consumers shall be designed so that the
delivery tube or chute and orifice are protected from dust, insects, rodents,
and other contamination by a self-closing door if the equipment is:
(I) Located in an outside area that does not
otherwise afford the protection of an enclosure against the rain, windblown
debris, insects, rodents, and other contaminants that are present in the
environment, or
(II) Available for
self-service during hours when it is not under the fulltime supervision of a
food employee; and
(iv)
The dispensing equipment actuating lever or mechanism and filling device of
consumer self-service beverage dispensing equipment shall be designed to
prevent contact with the lip-contact surface of glasses or cups that are
refilled.
(v) Dispensing equipment
in which time/temperature control for safety food in a homogenous liquid form
is maintained outside of the temperature control requirements as specified
under 0080-04-09-.03(5)(a)6 shall:
(I) Be
specifically designed and equipped to maintain the commercial sterility of
aseptically packaged food in a homogenous liquid form for a specified duration
from the time of opening the packaging within the equipment; (P) and
(II) Conform to the requirements for this
equipment as specified in NSF/ANSI 18-2006 - Manual Food and Beverage
Dispensing Equipment. (P)
4. Bearings and Gear Boxes, Leakproof.
Equipment containing bearings and gears that require lubricants shall be
designed and constructed so that the lubricant cannot leak, drip, or be forced
into food or onto food-contact surfaces.
5. Beverage Tubing, Separation. Except for
cold plates that are constructed integrally with an ice storage bin, beverage
tubing and cold-plate beverage cooling devices shall not be installed in
contact with stored ice.
6. Ice
Units, Separation of Drains. Liquid waste drain lines shall not pass through an
ice machine or ice storage bin.
7.
Condenser Unit, Separation. If a condenser unit is an integral component of
equipment, the condenser unit shall be separated from the food and food storage
space by a dustproof barrier.
8.
Molluscan Shellfish Tanks.
(i) Except as
specified under subpart (ii) of this part, molluscan shellfish life support
system display tanks shall not be used to store or display shellfish that are
offered for human consumption and shall be conspicuously marked so that it is
obvious to the consumer that the shellfish are for display only. (P)
(ii) Molluscan shellfish life-support system
display tanks that are used to store or display shellfish that are offered for
human consumption shall be operated and maintained in accordance with a
variance granted by the commissioner as specified in 0080-04-09-.08(1)(c)1 and
a HACCP plan that: (Pf)
(I) Is submitted by
the permit holder and approved as specified under 0080-04-09-.08(1)(c)2; (Pf)
and
(II) Ensures that:
I. Water used with fish other than molluscan
shellfish does not flow into the molluscan tank, (Pf)
II. The safety and quality of the shellfish
as they were received are not compromised by the use of the tank, (Pf)
and
III. The identity of the source
of the shellstock is retained as specified under 0080-04-09-.03(2)(c)2.
(Pf)
9. Temperature Measuring Devices.
(i) In a mechanically refrigerated or hot
food storage unit, the sensor of a temperature measuring device shall be
located to measure the air temperature or a simulated product temperature in
the warmest part of a mechanically refrigerated unit and in the coolest part of
a hot food storage unit.
(ii)
Except as specified in subpart (iii) of this part, cold or hot holding
equipment used for time/temperature control for safety food shall be designed
to include and shall be equipped with at least one integral or permanently
affixed temperature measuring device that is located to allow easy viewing of
the device's temperature display.
(iii) Subpart (ii) of this part does not
apply to equipment for which the placement of a temperature measuring device is
not a practical means for measuring the ambient air surrounding the food
because of the design, type, and use of the equipment, such as calrod units,
heat lamps, cold plates, bainmaries, steam tables, insulated food transport
containers, and salad bars.
(iv)
Temperature measuring devices shall be designed to be easily
readable.
(v) Food temperature
measuring devices and water temperature measuring devices on warewashing
machines shall have a numerical scale, printed record, or digital readout in
increments no greater than 1°C or 2°F in the intended range of use.
(Pf)
10. Warewashing
Machines, Data Plate Operating Specifications. A warewashing machine shall be
provided with an easily accessible and readable data plate affixed to the
machine by the manufacturer that indicates the machine's design and operation
specifications including the:
(i)
Temperatures required for washing, rinsing, and sanitizing;
(ii) Pressure required for the fresh water
sanitizing rinse unless the machine is designed to use only a pumped sanitizing
rinse; and
(iii) Conveyor speed for
conveyor machines or cycle time for stationary rack machines.
11. Warewashing Machines, Internal
Baffles. Warewashing machine wash and rinse tanks shall be equipped with
baffles, curtains, or other means to minimize internal cross contamination of
the solutions in wash and rinse tanks.
12. Warewashing Machines, Temperature
Measuring Devices. A warewashing machine shall be equipped with a temperature
measuring device that indicates the temperature of the water:
(i) In each wash and rinse tank; (Pf)
and
(ii) As the water enters the
hot water sanitizing final rinse manifold or in the chemical sanitizing
solution tank. (Pf)
13.
Manual Warewashing Equipment, Heaters and Baskets. If hot water is used for
sanitation in manual warewashing operations, the sanitizing compartment of the
sink shall be:
(i) Designed with an integral
heating device that is capable of maintaining water at a temperature not less
than 77°C (171°F); (Pf) and
(ii) Provided with a rack or basket to allow
complete immersion of equipment and utensils into the hot water. (Pf)
14. Warewashing Machines,
Automatic Dispensing of Detergents and Sanitizers. A warewashing machine that
is installed after adoption of these regulations, shall be equipped to:
(i) Automatically dispense detergents and
sanitizers; (Pf) and
(ii)
Incorporate a visual means to verify that detergents and sanitizers are
delivered or a visual or audible alarm to signal if the detergents and
sanitizers are not delivered to the respective washing and sanitizing cycles.
(Pf)
15. Warewashing
Machine Flow Pressure Device.
(i) Warewashing
machines that provide a fresh hot water sanitizing rinse shall be equipped with
a pressure gauge or similar device such as a transducer that measures and
displays the water pressure in the supply line immediately before entering the
warewashing machine; and
(ii) If
the flow pressure measuring device is upstream of the fresh hot water
sanitizing rinse control valve, the device shall be mounted in a 6.4 millimeter
or one-fourth inch Iron Pipe Size (IPS) valve.
(iii) Subparts (i) and (ii) of this part do
not apply to a machine that uses only a pumped or recirculated sanitizing
rinse.
16. Warewashing
Sinks and Drainboards, Self-Draining. Warewashing sinks and drainboards of
warewashing sinks and machines shall be self-draining.
17. Equipment Compartments, Drainage.
Equipment compartments that are subject to accumulation of moisture due to
conditions such as condensation, food or beverage drip, or water from melting
ice shall be sloped to an outlet that allows complete draining.
18. Case Lot Handling Apparatuses,
Movability. Apparatuses, such as dollies, pallets, racks, and skids used to
store and transport large quantities of packaged foods received from a supplier
in a cased or overwrapped lot, shall be designed to be moved by hand or by
conveniently available apparatuses such as hand trucks and forklifts.
(e) Acceptability. Food equipment
that is certified or classified for sanitation by an American National
Standards Institute (ANSI)-accredited certification program is deemed to comply
with 0080-04-09-.04(1) and (2).