Current through Register Vol. 48, No. 9, September 27, 2024
(a) The
provisions of this section apply to the control of air pollutant emissions from
tanks for which section 261.1082(b) subpart references the use of this section
for such air emission control.
(b)
The remanufacturer or other person that stores or treats the hazardous
secondary material shall control air pollutant emissions from each tank subject
to this section in accordance with the following requirements as applicable:
(1) For a tank that manages hazardous
secondary material that meets all of the conditions specified in paragraphs
(b)(1)(i) through (iii) of this section, the remanufacturer or other person
that stores or treats the hazardous secondary material shall control air
pollutant emissions from the tank in accordance with the Tank Level 1 controls
specified in paragraph (c) of this section or the Tank Level 2 controls
specified in paragraph (d) of this section.
(i) The hazardous secondary material in the
tank has a maximum organic vapor pressure which is less than the maximum
organic vapor pressure limit for the tank's design capacity category as
follows:
(A) For a tank design capacity equal
to or greater than one hundred fifty-one cubic meters (151
m3), the maximum organic vapor pressure limit for
the tank is 5.2 kilopascals (kPa).
(B) For a tank design capacity equal to or
greater than seventy-five (75) m3 but less than one
hundred fifty-one (151) m3, the maximum organic
vapor pressure limit for the tank is 27.6 kPa.
(C) For a tank design capacity less than
seventy-five (75) m3, the maximum organic vapor
pressure limit for the tank is 76.6 kPa.
(ii) The hazardous secondary material in the
tank is not heated by the remanufacturer or other person that stores or treats
the hazardous secondary material to a temperature that is greater than the
temperature at which the maximum organic vapor pressure of the hazardous
secondary material is determined for the purpose of complying with paragraph
(b)(1)(i) of this section.
(2) For a tank that manages hazardous
secondary material that does not meet all of the conditions specified in
paragraphs (b)(1)(i) through (iii) of this section, the remanufacturer or other
person that stores or treats the hazardous secondary material shall control air
pollutant emissions from the tank by using Tank Level 2 controls in accordance
with the requirements of paragraph (d) of this section. An example of tanks
required to use Tank Level 2 controls is a tank for which the hazardous
secondary material in the tank has a maximum organic vapor pressure that is
equal to or greater than the maximum organic vapor pressure limit for the
tank's design capacity category as specified in paragraph (b)(1)(i) of this
section.
(c)
Remanufacturers or other persons that store or treats the hazardous secondary
material controlling air pollutant emissions from a tank using Tank Level 1
controls shall meet the requirements specified in paragraphs (c)(1) through (4)
of this section:
(1) The remanufacturer or
other person that stores or treats that hazardous secondary material shall
determine the maximum organic vapor pressure for a hazardous secondary material
to be managed in the tank using Tank Level 1 controls before the first time the
hazardous secondary material is placed in the tank. The maximum organic vapor
pressure shall be determined using the procedures specified in section
261.1083(c) of this subpart. Thereafter, the remanufacturer or other person
that stores or treats the hazardous secondary material shall perform a new
determination whenever changes to the hazardous secondary material managed in
the tank could potentially cause the maximum organic vapor pressure to increase
to a level that is equal to or greater than the maximum organic vapor pressure
limit for the tank design capacity category specified in paragraph (b)(1)(i) of
this section, as applicable to the tank.
(2) The tank shall be equipped with a fixed
roof designed to meet the following specifications:
(i) The fixed roof and its closure devices
shall be designed to form a continuous barrier over the entire surface area of
the hazardous secondary material in the tank. The fixed roof may be a separate
cover installed on the tank (e.g., a removable cover mounted on an open-top
tank) or may be an integral part of the tank structural design (e.g., a
horizontal cylindrical tank equipped with a hatch).
(ii) The fixed roof shall be installed in a
manner such that there are no visible cracks, holes, gaps, or other open spaces
between roof section joints or between the interface of the roof edge and the
tank wall.
(iii) Each opening in
the fixed roof, and any manifold system associated with the fixed roof, shall
be either:
(A) Equipped with a closure device
designed to operate such that when the closure device is secured in the closed
position there are no visible cracks, holes, gaps, or other open spaces in the
closure device or between the perimeter of the opening and the closure device;
or
(B) Connected by a closed-vent
system that is vented to a control device. The control device shall remove or
destroy organics in the vent stream, and shall be operating whenever hazardous
secondary material is managed in the tank, except as provided for in paragraphs
(c)(2)(iii)(B)(1) and (2) of this section.
(1)
During periods when it is necessary to provide access to the tank for
performing the activities of paragraph (c)(2)(iii)(B)(2) of this section,
venting of the vapor headspace underneath the fixed roof to the control device
is not required, opening of closure devices is allowed, and removal of the
fixed roof is allowed. Following completion of the activity, the remanufacturer
or other person that stores or treats the hazardous secondary material shall
promptly secure the closure device in the closed position or reinstall the
cover, as applicable, and resume operation of the control device.
(2) During periods of routine inspection,
maintenance, or other activities needed for normal operations, and for removal
of accumulated sludge or other residues from the bottom of the tank.
(iv) The fixed roof and
its closure devices shall be made of suitable materials that will minimize
exposure of the hazardous secondary material to the atmosphere, to the extent
practical, and will maintain the integrity of the fixed roof and closure
devices throughout their intended service life. Factors to be considered when
selecting the materials for and designing the fixed roof and closure devices
shall include: organic vapor permeability, the effects of any contact with the
hazardous secondary material or its vapors managed in the tank; the effects of
outdoor exposure to wind, moisture, and sunlight; and the operating practices
used for the tank on which the fixed roof is installed.
(3) Whenever a hazardous secondary material
is in the tank, the fixed roof shall be installed with each closure device
secured in the closed position except as follows:
(i) Opening of closure devices or removal of
the fixed roof is allowed at the following times:
(A) To provide access to the tank for
performing routine inspection, maintenance, or other activities needed for
normal operations. Examples of such activities include those times when a
worker needs to open a port to sample the liquid in the tank, or when a worker
needs to open a hatch to maintain or repair equipment. Following completion of
the activity, the remanufacturer or other person that stores or treats the
hazardous secondary material shall promptly secure the closure device in the
closed position or reinstall the cover, as applicable, to the tank.
(B) To remove accumulated sludge or other
residues from the bottom of tank.
(ii) Opening of a spring-loaded
pressure-vacuum relief valve, conservation vent, or similar type of pressure
relief device which vents to the atmosphere is allowed during normal operations
for the purpose of maintaining the tank internal pressure in accordance with
the tank design specifications. The device shall be designed to operate with no
detectable organic emissions when the device is secured in the closed position.
The settings at which the device opens shall be established such that the
device remains in the closed position whenever the tank internal pressure is
within the internal pressure operating range determined by the remanufacturer
or other person that stores or treats the hazardous secondary material based on
the tank manufacturer recommendations, applicable regulations, fire protection
and prevention codes, standard engineering codes and practices, or other
requirements for the safe handling of flammable, ignitable, explosive,
reactive, or hazardous materials. Examples of normal operating conditions that
may require these devices to open are during those times when the tank internal
pressure exceeds the internal pressure operating range for the tank as a result
of loading operations or diurnal ambient temperature fluctuations.
(iii) Opening of a safety device, as defined
in section 261.1081, is allowed at any time conditions require doing so to
avoid an unsafe condition.
(4) The remanufacturer or other person that
stores or treats the hazardous secondary material shall inspect the air
emission control equipment in accordance with the following requirements.
(i) The fixed roof and its closure devices
shall be visually inspected by the remanufacturer or other person that stores
or treats the hazardous secondary material to check for defects that could
result in air pollutant emissions. Defects include, but are not limited to,
visible cracks, holes, or gaps in the roof sections or between the roof and the
tank wall; broken, cracked, or otherwise damaged seals or gaskets on closure
devices; and broken or missing hatches, access covers, caps, or other closure
devices.
(ii) The remanufacturer or
other person that stores or treats the hazardous secondary material shall
perform an initial inspection of the fixed roof and its closure devices on or
before the date that the tank becomes subject to this section. Thereafter, the
remanufacturer or other person that stores or treats the hazardous secondary
material shall perform the inspections at least once every year except under
the special conditions provided for in paragraph (l) of this section.
(iii) In the event that a defect is detected,
the remanufacturer or other person that stores or treats the hazardous
secondary material shall repair the defect in accordance with the requirements
of paragraph (k) of this section.
(iv) The remanufacturer or other person that
stores or treats the hazardous secondary material shall maintain a record of
the inspection in accordance with the requirements specified in section
261.1089(b) of this subpart.
(d) Remanufacturers or other persons that
store or treat the hazardous secondary material controlling air pollutant
emissions from a tank using Tank Level 2 controls shall use one (1) of the
following tanks:
(1) A fixed-roof tank
equipped with an internal floating roof in accordance with the requirements
specified in paragraph (e) of this section;
(2) A tank equipped with an external floating
roof in accordance with the requirements specified in paragraph (f) of this
section;
(3) A tank vented through
a closed-vent system to a control device in accordance with the requirements
specified in paragraph (g) of this section;
(4) A pressure tank designed and operated in
accordance with the requirements specified in paragraph (h) of this section;
or
(5) A tank located inside an
enclosure that is vented through a closed-vent system to an enclosed combustion
control device in accordance with the requirements specified in paragraph (i)
of this section.
(e) The
remanufacturer or other person that stores or treats the hazardous secondary
material who controls air pollutant emissions from a tank using a fixed roof
with an internal floating roof shall meet the requirements specified in
paragraphs (e)(1) through (3) of this section.
(1) The tank shall be equipped with a fixed
roof and an internal floating roof in accordance with the following
requirements:
(i) The internal floating roof
shall be designed to float on the liquid surface except when the floating roof
must be supported by the leg supports.
(ii) The internal floating roof shall be
equipped with a continuous seal between the wall of the tank and the floating
roof edge that meets either of the following requirements:
(A) A single continuous seal that is either a
liquid-mounted seal or a metallic shoe seal, as defined in section 261.1081;
or
(B) Two (2) continuous seals
mounted one above the other. The lower seal may be a vapor-mounted
seal.
(iii) The internal
floating roof shall meet the following specifications:
(A) Each opening in a noncontact internal
floating roof except for automatic bleeder vents (vacuum breaker vents) and the
rim space vents is to provide a projection below the liquid surface.
(B) Each opening in the internal floating
roof shall be equipped with a gasketed cover or a gasketed lid except for leg
sleeves, automatic bleeder vents, rim space vents, column wells, ladder wells,
sample wells, and stub drains.
(C)
Each penetration of the internal floating roof for the purpose of sampling
shall have a slit fabric cover that covers at least ninety (90) percent of the
opening.
(D) Each automatic bleeder
vent and rim space vent shall be gasketed.
(E) Each penetration of the internal floating
roof that allows for passage of a ladder shall have a gasketed sliding
cover.
(F) Each penetration of the
internal floating roof that allows for passage of a column supporting the fixed
roof shall have a flexible fabric sleeve seal or a gasketed sliding
cover.
(2)
The remanufacturer or other person that stores or treats the hazardous
secondary material shall operate the tank in accordance with the following
requirements:
(i) When the floating roof is
resting on the leg supports, the process of filling, emptying, or refilling
shall be continuous and shall be completed as soon as practical.
(ii) Automatic bleeder vents are to be set
closed at all times when the roof is floating, except when the roof is being
floated off or is being landed on the leg supports.
(iii) Prior to filling the tank, each cover,
access hatch, gauge float well or lid on any opening in the internal floating
roof shall be bolted or fastened closed (i.e., no visible gaps). Rim space
vents are to be set to open only when the internal floating roof is not
floating or when the pressure beneath the rim exceeds the manufacturer's
recommended setting.
(3)
The remanufacturer or other person that stores or treats the hazardous
secondary material shall inspect the internal floating roof in accordance with
the procedures specified as follows:
(i) The
floating roof and its closure devices shall be visually inspected by the
remanufacture or other person that stores or treats the hazardous secondary
material to check for defects that could result in air pollutant emissions.
Defects include, but are not limited to: The internal floating roof is not
floating on the surface of the liquid inside the tank; liquid has accumulated
on top of the internal floating roof; any portion of the roof seals have
detached from the roof rim; holes, tears, or other openings are visible in the
seal fabric; the gaskets no longer close off the hazardous secondary material
surface from the atmosphere; or the slotted membrane has more than ten (10)
percent open area.
(ii) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall inspect the internal floating roof components as follows except
as provided in paragraph (e)(3)(iii) of this section:
(A) Visually inspect the internal floating
roof components through openings on the fixed-roof (e.g., manholes and roof
hatches) at least once every twelve (12) months after initial fill,
and
(B) Visually inspect the
internal floating roof, primary seal, secondary seal (if one is in service),
gaskets, slotted membranes, and sleeve seals (if any) each time the tank is
emptied and degassed and at least every ten (10) years.
(iii) As an alternative to performing the
inspections specified in paragraph (e)(3)(ii) of this section for an internal
floating roof equipped with two (2) continuous seals mounted one above the
other, the remanufacturer or other person that stores or treats the hazardous
secondary material may visually inspect the internal floating roof, primary and
secondary seals, gaskets, slotted membranes, and sleeve seals (if any) each
time the tank is emptied and degassed and at least every five (5)
years.
(iv) Prior to each
inspection required by paragraph (e)(3)(ii) or (iii) of this section, the
remanufacturer or other person that stores or treats the hazardous secondary
material shall notify the Department in advance of each inspection to provide
the Department with the opportunity to have an observer present during the
inspection. The remanufacturer or other person that stores or treats the
hazardous secondary material shall notify the Department of the date and
location of the inspection as follows:
(A)
Prior to each visual inspection of an internal floating roof in a tank that has
been emptied and degassed, written notification shall be prepared and sent by
the remanufacturer or other person that stores or treats the hazardous
secondary material so that it is received by the Department at least thirty
(30) calendar days before refilling the tank except when an inspection is not
planned as provided for in paragraph (e)(3)(iv)(B) of this section.
(B) When a visual inspection is not planned
and the remanufacturer or other person that stores or treats the hazardous
secondary material could not have known about the inspection thirty (30)
calendar days before refilling the tank, the remanufacturer or other person
that stores or treats the hazardous secondary material shall notify the
Department as soon as possible, but no later than seven (7) calendar days
before refilling of the tank. This notification may be made by telephone and
immediately followed by a written explanation for why the inspection is
unplanned. Alternatively, written notification, including the explanation for
the unplanned inspection, may be sent so that it is received by the Department
at least seven (7) calendar days before refilling the tank.
(v) In the event that a defect is
detected, the remanufacturer or other person that stores or treats the
hazardous secondary material shall repair the defect in accordance with the
requirements of paragraph (k) of this section.
(vi) The remanufacturer or other person that
stores or treats the hazardous secondary material shall maintain a record of
the inspection in accordance with the requirements specified in section
261.1089(b).
(4) Safety
devices, as defined in section 261.1081, may be installed and operated as
necessary on any tank complying with the requirements of paragraph (e) of this
section.
(f) The
remanufacturer or other person that stores or treats the hazardous secondary
material who controls air pollutant emissions from a tank using an external
floating roof shall meet the requirements specified in paragraphs (f)(1)
through (3) of this section.
(1) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall design the external floating roof in accordance with the
following requirements:
(i) The external
floating roof shall be designed to float on the liquid surface except when the
floating roof must be supported by the leg supports.
(ii) The floating roof shall be equipped with
two (2) continuous seals, one above the other, between the wall of the tank and
the roof edge. The lower seal is referred to as the primary seal, and the upper
seal is referred to as the secondary seal.
(A)
The primary seal shall be a liquid-mounted seal or a metallic shoe seal, as
defined in section 261.1081. The total area of the gaps between the tank wall
and the primary seal shall not exceed two hundred twelve square centimeters
(212 cm2) per meter of tank diameter, and the width
of any portion of these gaps shall not exceed 3.8 centimeters (cm). If a
metallic shoe seal is used for the primary seal, the metallic shoe seal shall
be designed so that one end extends into the liquid in the tank and the other
end extends a vertical distance of at least sixty-one (61) cm above the liquid
surface.
(B) The secondary seal
shall be mounted above the primary seal and cover the annular space between the
floating roof and the wall of the tank. The total area of the gaps between the
tank wall and the secondary seal shall not exceed 21.2
cm2 per meter of tank diameter, and the width of any
portion of these gaps shall not exceed 1.3 cm.
(iii) The external floating roof shall meet
the following specifications:
(A) Except for
automatic bleeder vents (vacuum breaker vents) and rim space vents, each
opening in a noncontact external floating roof shall provide a projection below
the liquid surface.
(B) Except for
automatic bleeder vents, rim space vents, roof drains, and leg sleeves, each
opening in the roof shall be equipped with a gasketed cover, seal, or
lid.
(C) Each access hatch and each
gauge float well shall be equipped with a cover designed to be bolted or
fastened when the cover is secured in the closed position.
(D) Each automatic bleeder vent and each rim
space vent shall be equipped with a gasket.
(E) Each roof drain that empties into the
liquid managed in the tank shall be equipped with a slotted membrane fabric
cover that covers at least ninety (90) percent of the area of the
opening.
(F) Each unslotted and
slotted guide pole well shall be equipped with a gasketed sliding cover or a
flexible fabric sleeve seal.
(G)
Each unslotted guide pole shall be equipped with a gasketed cap on the end of
the pole.
(H) Each slotted guide
pole shall be equipped with a gasketed float or other device which closes off
the liquid surface from the atmosphere.
(I) Each gauge hatch and each sample well
shall be equipped with a gasketed cover.
(2) The remanufacturer or other person that
stores or treats the hazardous secondary material shall operate the tank in
accordance with the following requirements:
(i) When the floating roof is resting on the
leg supports, the process of filling, emptying, or refilling shall be
continuous and shall be completed as soon as practical.
(ii) Except for automatic bleeder vents, rim
space vents, roof drains, and leg sleeves, each opening in the roof shall be
secured and maintained in a closed position at all times except when the
closure device must be open for access.
(iii) Covers on each access hatch and each
gauge float well shall be bolted or fastened when secured in the closed
position.
(iv) Automatic bleeder
vents shall be set closed at all times when the roof is floating, except when
the roof is being floated off or is being landed on the leg supports.
(v) Rim space vents shall be set to open only
at those times that the roof is being floated off the roof leg supports or when
the pressure beneath the rim seal exceeds the manufacturer's recommended
setting.
(vi) The cap on the end of
each unslotted guide pole shall be secured in the closed position at all times
except when measuring the level or collecting samples of the liquid in the
tank.
(vii) The cover on each gauge
hatch or sample well shall be secured in the closed position at all times
except when the hatch or well must be opened for access.
(viii) Both the primary seal and the
secondary seal shall completely cover the annular space between the external
floating roof and the wall of the tank in a continuous fashion except during
inspections.
(3) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall inspect the external floating roof in accordance with the
procedures specified as follows:
(i) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall measure the external floating roof seal gaps in accordance with
the following requirements:
(A) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall perform measurements of gaps between the tank wall and the
primary seal within sixty (60) calendar days after initial operation of the
tank following installation of the floating roof and, thereafter, at least once
every five (5) years.
(B) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall perform measurements of gaps between the tank wall and the
secondary seal within sixty (60) calendar days after initial operation of the
tank following installation of the floating roof and, thereafter, at least once
every year.
(C) If a tank ceases to
hold hazardous secondary material for a period of one (1) year or more,
subsequent introduction of hazardous secondary material into the tank shall be
considered an initial operation for the purposes of paragraphs (f)(3)(i)(A) and
(B) of this section.
(D) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall determine the total surface area of gaps in the primary seal and
in the secondary seal individually using the following procedure:
(1) The seal gap measurements shall be
performed at one (1) or more floating roof levels when the roof is floating off
the roof supports.
(2) Seal gaps,
if any, shall be measured around the entire perimeter of the floating roof in
each place where a 0.32-centimeter (cm) diameter uniform probe passes freely
(without forcing or binding against the seal) between the seal and the wall of
the tank and measure the circumferential distance of each such
location.
(3) For a seal gap
measured under paragraph (f)(3) of this section, the gap surface area shall be
determined by using probes of various widths to measure accurately the actual
distance from the tank wall to the seal and multiplying each such width by its
respective circumferential distance.
(4) The total gap area shall be calculated by
adding the gap surface areas determined for each identified gap location for
the primary seal and the secondary seal individually, and then dividing the sum
for each seal type by the nominal diameter of the tank. These total gap areas
for the primary seal and secondary seal are then compared to the respective
standards for the seal type as specified in paragraph (f)(1)(ii) of this
section.
(E) In the
event that the seal gap measurements do not conform to the specifications in
paragraph (f)(1)(ii) of this section, the remanufacturer or other person that
stores or treats the hazardous secondary material shall repair the defect in
accordance with the requirements of paragraph (k) of this section.
(F) The remanufacturer or other person that
stores or treats the hazardous secondary material shall maintain a record of
the inspection in accordance with the requirements specified in section
261.1089(b).
(ii) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall visually inspect the external floating roof in accordance with
the following requirements:
(A) The floating
roof and its closure devices shall be visually inspected by the remanufacturer
or other person that stores or treats the hazardous secondary material to check
for defects that could result in air pollutant emissions. Defects include, but
are not limited to: Holes, tears, or other openings in the rim seal or seal
fabric of the floating roof; a rim seal detached from the floating roof; all or
a portion of the floating roof deck being submerged below the surface of the
liquid in the tank; broken, cracked, or otherwise damaged seals or gaskets on
closure devices; and broken or missing hatches, access covers, caps, or other
closure devices.
(B) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall perform an initial inspection of the external floating roof and
its closure devices on or before the date that the tank becomes subject to this
section. Thereafter, the remanufacturer or other person that stores or treats
the hazardous secondary material shall perform the inspections at least once
every year except for the special conditions provided for in paragraph (l) of
this section.
(C) In the event that
a defect is detected, the remanufacturer or other person that stores or treats
the hazardous secondary material shall repair the defect in accordance with the
requirements of paragraph (k) of this section.
(D) The remanufacturer or other person that
stores or treats the hazardous secondary material shall maintain a record of
the inspection in accordance with the requirements specified in section
261.1089(b).
(iii) Prior
to each inspection required by paragraph (f)(3)(i) or (ii) of this section, the
remanufacturer or other person that stores or treats the hazardous secondary
material shall notify the Department in advance of each inspection to provide
the Department with the opportunity to have an observer present during the
inspection. The remanufacturer or other person that stores or treats the
hazardous secondary material shall notify the Department of the date and
location of the inspection as follows:
(A)
Prior to each inspection to measure external floating roof seal gaps as
required under paragraph (f)(3)(i) of this section, written notification shall
be prepared and sent by the remanufacturer or other person that stores or
treats the hazardous secondary material so that it is received by the
Department at least thirty (30) calendar days before the date the measurements
are scheduled to be performed.
(B)
Prior to each visual inspection of an external floating roof in a tank that has
been emptied and degassed, written notification shall be prepared and sent by
the remanufacturer or other person that stores or treats the hazardous
secondary material so that it is received by the Department at least thirty
(30) calendar days before refilling the tank except when an inspection is not
planned as provided for in paragraph (f)(3)(iii)(C) of this section.
(C) When a visual inspection is not planned
and the remanufacturer or other person that stores or treats the hazardous
secondary material could not have known about the inspection thirty (30)
calendar days before refilling the tank, the owner or operator shall notify the
Department as soon as possible, but no later than seven (7) calendar days
before refilling of the tank. This notification may be made by telephone and
immediately followed by a written explanation for why the inspection is
unplanned. Alternatively, written notification, including the explanation for
the unplanned inspection, may be sent so that it is received by the Department
at least seven (7) calendar days before refilling the tank.
(4) Safety devices, as
defined in section 261.1081, may be installed and operated as necessary on any
tank complying with the requirements of paragraph (f) of this
section.
(g) The
remanufacturer or other person that stores or treats the hazardous secondary
material who controls air pollutant emissions from a tank by venting the tank
to a control device shall meet the requirements specified in paragraphs (g)(1)
through (3) of this section.
(1) The tank
shall be covered by a fixed roof and vented directly through a closed-vent
system to a control device in accordance with the following requirements:
(i) The fixed roof and its closure devices
shall be designed to form a continuous barrier over the entire surface area of
the liquid in the tank.
(ii) Each
opening in the fixed roof not vented to the control device shall be equipped
with a closure device. If the pressure in the vapor headspace underneath the
fixed roof is less than atmospheric pressure when the control device is
operating, the closure devices shall be designed to operate such that when the
closure device is secured in the closed position there are no visible cracks,
holes, gaps, or other open spaces in the closure device or between the
perimeter of the cover opening and the closure device. If the pressure in the
vapor headspace underneath the fixed roof is equal to or greater than
atmospheric pressure when the control device is operating, the closure device
shall be designed to operate with no detectable organic emissions.
(iii) The fixed roof and its closure devices
shall be made of suitable materials that will minimize exposure of the
hazardous secondary material to the atmosphere, to the extent practical, and
will maintain the integrity of the fixed roof and closure devices throughout
their intended service life. Factors to be considered when selecting the
materials for and designing the fixed roof and closure devices shall include:
Organic vapor permeability, the effects of any contact with the liquid and its
vapor managed in the tank; the effects of outdoor exposure to wind, moisture,
and sunlight; and the operating practices used for the tank on which the fixed
roof is installed.
(iv) The
closed-vent system and control device shall be designed and operated in
accordance with the requirements of section 261.1087.
(2) Whenever a hazardous secondary material
is in the tank, the fixed roof shall be installed with each closure device
secured in the closed position and the vapor headspace underneath the fixed
roof vented to the control device except as follows:
(i) Venting to the control device is not
required, and opening of closure devices or removal of the fixed roof is
allowed at the following times:
(A) To provide
access to the tank for performing routine inspection, maintenance, or other
activities needed for normal operations. Examples of such activities include
those times when a worker needs to open a port to sample liquid in the tank, or
when a worker needs to open a hatch to maintain or repair equipment. Following
completion of the activity, the remanufacturer or other person that stores or
treats the hazardous secondary material shall promptly secure the closure
device in the closed position or reinstall the cover, as applicable, to the
tank.
(B) To remove accumulated
sludge or other residues from the bottom of a tank.
(ii) Opening of a safety device, as defined
in section 261.1081, is allowed at any time conditions require doing so to
avoid an unsafe condition.
(3) The remanufacturer or other person that
stores or treats the hazardous secondary material shall inspect and monitor the
air emission control equipment in accordance with the following procedures:
(i) The fixed roof and its closure devices
shall be visually inspected by the remanufacturer or other person that stores
or treats the hazardous secondary material to check for defects that could
result in air pollutant emissions. Defects include, but are not limited to,
visible cracks, holes, or gaps in the roof sections or between the roof and the
tank wall; broken, cracked, or otherwise damaged seals or gaskets on closure
devices; and broken or missing hatches, access covers, caps, or other closure
devices.
(ii) The closed-vent
system and control device shall be inspected and monitored by the
remanufacturer or other person that stores or treats the hazardous secondary
material in accordance with the procedures specified in section
261.1087.
(iii) The remanufacturer
or other person that stores or treats the hazardous secondary material shall
perform an initial inspection of the air emission control equipment on or
before the date that the tank becomes subject to this section. Thereafter, the
remanufacturer or other person that stores or treats the hazardous secondary
material shall perform the inspections at least once every year except for the
special conditions provided for in paragraph (l) of this section.
(iv) In the event that a defect is detected,
the remanufacture or other person that stores or treats the hazardous secondary
material shall repair the defect in accordance with the requirements of
paragraph (k) of this section.
(v)
The remanufacturer or other person that stores or treats the hazardous
secondary material shall maintain a record of the inspection in accordance with
the requirements specified in section 261.1089(b).
(h) The remanufacturer or other
person that stores or treats the hazardous secondary material who controls air
pollutant emissions by using a pressure tank shall meet the following
requirements.
(1) The tank shall be designed
not to vent to the atmosphere as a result of compression of the vapor headspace
in the tank during filling of the tank to its design capacity.
(2) All tank openings shall be equipped with
closure devices designed to operate with no detectable organic emissions as
determined using the procedure specified in section 261.1083(d).
(3) Whenever a hazardous secondary material
is in the tank, the tank shall be operated as a closed system that does not
vent to the atmosphere except under either or the following conditions as
specified in paragraph (h)(3)(i) or (h)(3)(ii) of this section.
(i) At those times when opening of a safety
device, as defined in section 261.1081, is required to avoid an unsafe
condition.
(ii) At those times when
purging of inerts from the tank is required and the purge stream is routed to a
closed-vent system and control device designed and operated in accordance with
the requirements of section 261.1087.
(i) The remanufacturer or other person that
stores or treats the hazardous secondary material who controls air pollutant
emissions by using an enclosure vented through a closed-vent system to an
enclosed combustion control device shall meet the requirements specified in
paragraphs (i)(1) through (4) of this section.
(1) The tank shall be located inside an
enclosure. The enclosure shall be designed and operated in accordance with the
criteria for a permanent total enclosure as specified in "Procedure T-Criteria
for and Verification of a Permanent or Temporary Total Enclosure" under
40
CFR 52.741, appendix B. The enclosure may
have permanent or temporary openings to allow worker access; passage of
material into or out of the enclosure by conveyor, vehicles, or other
mechanical means; entry of permanent mechanical or electrical equipment; or
direct airflow into the enclosure. The remanufacturer or other person that
stores or treats the hazardous secondary material shall perform the
verification procedure for the enclosure as specified in Section 5.0 to
"Procedure T-Criteria for and Verification of a Permanent or Temporary Total
Enclosure" initially when the enclosure is first installed and, thereafter,
annually.
(2) The enclosure shall
be vented through a closed-vent system to an enclosed combustion control device
that is designed and operated in accordance with the standards for either a
vapor incinerator, boiler, or process heater specified in section
261.1087.
(3) Safety devices, as
defined in section 261.1081, may be installed and operated as necessary on any
enclosure, closed-vent system, or control device used to comply with the
requirements of paragraphs (i)(1) and (2) of this section.
(4) The remanufacturer or other person that
stores or treats the hazardous secondary material shall inspect and monitor the
closed-vent system and control device as specified in section
261.1087.
(j) The
remanufacturer or other person that stores or treats the hazardous secondary
material shall transfer hazardous secondary material to a tank subject to this
section in accordance with the following requirements:
(1) Transfer of hazardous secondary material,
except as provided in paragraph (j)(2) of this section, to the tank from
another tank subject to this section shall be conducted using continuous
hard-piping or another closed system that does not allow exposure of the
hazardous secondary material to the atmosphere. For the purpose of complying
with this provision, an individual drain system is considered to be a closed
system when it meets the requirements of 40 CFR part 63, subpart RR-National
Emission Standards for Individual Drain Systems.
(2) The requirements of paragraph (j)(1) of
this section do not apply when transferring a hazardous secondary material to
the tank under any of the following conditions:
(i) The hazardous secondary material meets
the average VO concentration conditions specified in section 261.1082(c)(1) at
the point of material origination.
(ii) The hazardous secondary material has
been treated by an organic destruction or removal process to meet the
requirements in section 261.1082(c)(2).
(iii) The hazardous secondary material meets
the requirements of section 261.1082(c)(4).
(k) The remanufacturer or other person that
stores or treats the hazardous secondary material shall repair each defect
detected during an inspection performed in accordance with the requirements of
paragraph (c)(4), (e)(3), (f)(3), or (g)(3) of this section as follows:
(1) The remanufacturer or other person that
stores or treats the hazardous secondary material shall make first efforts at
repair of the defect no later than five (5) calendar days after detection, and
repair shall be completed as soon as possible but no later than forty-five (45)
calendar days after detection except as provided in paragraph (k)(2) of this
section.
(2) Repair of a defect may
be delayed beyond forty-five (45) calendar days if the remanufacturer or other
person that stores or treats the hazardous secondary material determines that
repair of the defect requires emptying or temporary removal from service of the
tank and no alternative tank capacity is available at the site to accept the
hazardous secondary material normally managed in the tank. In this case, the
remanufacturer or other person that stores or treats the hazardous secondary
material shall repair the defect the next time the process or unit that is
generating the hazardous secondary material managed in the tank stops
operation. Repair of the defect shall be completed before the process or unit
resumes operation.
(l)
Following the initial inspection and monitoring of the cover as required by the
applicable provisions of this subpart, subsequent inspection and monitoring may
be performed at intervals longer than one (1) year under the following special
conditions:
(1) In the case when inspecting or
monitoring the cover would expose a worker to dangerous, hazardous, or other
unsafe conditions, then the remanufacturer or other person that stores or
treats the hazardous secondary material may designate a cover as an "unsafe to
inspect and monitor cover" and comply with all of the following requirements:
(i) Prepare a written explanation for the
cover stating the reasons why the cover is unsafe to visually inspect or to
monitor, if required.
(ii) Develop
and implement a written plan and schedule to inspect and monitor the cover,
using the procedures specified in the applicable section of this subpart, as
frequently as practicable during those times when a worker can safely access
the cover.
(2) In the
case when a tank is buried partially or entirely underground, a remanufacturer
or other person that stores or treats the hazardous secondary material is
required to inspect and monitor, as required by the applicable provisions of
this section, only those portions of the tank cover and those connections to
the tank (e.g., fill ports, access hatches, gauge wells, etc.) that are located
on or above the ground surface.