Current through Register Vol. 54, No. 38, September 21, 2024
(a)
General. The provisions
of this chapter shall apply generally. The employer shall comply with the
manufacturer's specifications and limitations applicable to the operation of
these special hoists. Where the manufacturer's specifications are not
available, the limitations assigned to the equipment shall be based on the
determination of the Elevator Inspection Division and a certified State
Commissioned Inspector competent in the field.
(b)
Hoisting machines.
Hoisting machines shall conform with the following:
(1) A base mounted drum hoist designed for
man hoisting and complying with these requirements shall be used.
(2) The hoist machine may be powered by
internal combustion engine, electric motor or other prime mover with positive
controls to provide proper speeds and direction. The machine shall be such
design that it must be powered in the up and down directions. Friction gearing,
clutch mechanisms and belt drives shall be prohibited.
(3) The hoist machine shall be designed to
effect proper spooling on the hoist drum.
(4) The winding drum shall be not less than
30 times the diameter of wire rope used. The winding drum shall have flanges
not less than 1 1/2 times the drum diameter. Wire rope shall not be spooled
closer than two inches to edge of flange.
(5) The winding drum shall have not less than
three turns of wire rope when the hoist cage or car is at the lowest point of
travel. A line-speed indicator shall be installed to control various
speeds.
(6) The hoist machine shall
be equipped with two independently operated brakes, each capable of holding
150% of the rated load. A manually controlled brake applied to hoist drum or
drive shaft. An electro-magnetic brake or automatic braking device which shall
be automatically applied when power is cut off.
(7) The hoist machine shall be equipped with
a deadman control switch which shall stop the machine immediately when
released.
(8) The hoist machine
shall be securely anchored in position to prevent movement, shifting or
dislodgement due to pressure from the hoisting operation.
(9) Hoist machine shall be equipped with
final limit switches to prevent over travel at top and bottom
terminals.
(10) All electric
equipment shall be weather proof.
(c)
Operation of hoists.
Operation of hoists shall conform with the following:
(1) The operator of the hoist shall be a
qualified or licensed operator.
(2)
Operating signal systems shall be installed to have constant communications
between the operator and the riders in the car or cage. The operator and
machine shall be protected by a suitable and safe enclosure.
(d)
Hoisting cables.
Hoisting cables shall conform with the following:
(1) All hoisting cables shall be iron or
steel of accepted quality. Cable tags shall be attached showing manufacturer's
name, size and safety factor. All hoisting ropes shall be installed in
accordance with the manufacturer's instructions of approved methods.
(2) A deflector sheave shall be installed at
base to provide proper alignment of hoist cable to cat head or overhead
structure.
(3) The overhead
structure shall be secured by a sufficient number of bolts to prevent spreading
or movement, sheaves of proper diameter shall be installed to provide correct
rotation of hoisting cable. Sheaves shall be not less than 24 times the
diameter of hoist cables.
(4) The
cage or car suspended guide ropes shall be securely anchored to the cat head or
overhead structure.
(5) The
suspended car or cage guide ropes shall be of approved material and sufficient
strength to accept the impact imposed upon the rope in the event the approved
safety device actuates. The manufacturer's cable tag shall be attached to the
guide ropes with approved data showing factors of safety for speed, rated loads
and impact.
(6) Wire rope shall be
removed from service when any of the following conditions exists:
(i) In hoisting ropes, six randomly
distributed broken wires in one rope lay or three broken wires in one strand in
one rope lay.
(ii) Abrasion,
scrubbing, flattening or peening, causing loss of more than one-third of the
original diameter of the outside wires.
(iii) Evidence of any heat damage resulting
from a torch or any damage caused by contact with electrical wires.
(iv) Reduction from nominal diameter of more
than 3/64 inch for diameters up to and including 3/4 inch; 1/16 inch for
diameters 7/8 to 1 1/8 inches; and 3/32 inch for diameters to 1 1/4 to 1 1/2
inches.
(7) Car or cage
shall be constructed of approved material as required by ANSI A10.4 1973
regulations. The car frame must be designed to withstand the force resulting
from loading conditions or impact of car safeties actuating.
(8) All welding must meet the National
Standard requirements. All bolts, rivets or rods must meet National Standards
requirements. The maximum load shall be eight employes or 1,200
pounds.
(9) Cars or cage shall be
permanently enclosed on all sides and tops, except sides used for entrances or
exit, which shall have car gates or doors. The car gate or door shall be the
entire height and width of the opening.
(10) Each car gate or door shall have a
mechanical lock which may be opened only when cars are at the terminal
landings.
(11) Each car shall be
provided with an approved device that shall stop the car in the event of a wire
rope failure or other emergencies.
(12) Each car shall be provided with an
emergency exit panel that may be removed from the inside or outside of the
car.
(13) Each car shall be
provided with an emergency descent control device. This device must be approved
by the Inspection Bureau at each erection of the hoist.
(14) The car or cage shall be guided by
approved wire rope of approved size that meets all factors of safety. The
suspended wire rope shall be securely anchored to the overhead structure and
properly weighted and secured at the bottom landing.
(15) The bottom landing shall have adequate
protection and controlled access during personnel hoisting operations. The top
terminal landing shall be protected by drop bars or other adequate protection
around the opening.
(16) When the
erection of the hoist is completed and before they are put in service, a
complete inspection will be made by an approved State Elevator Inspector. Upon
the approval of the hoist and the equipment, a current certificate of operation
shall be issued by the Department, upon payment of the current inspection
fee.
(17) Upon re-erection of the
hoist, a complete inspection and safety test will be required and a new
operating certificate will be issued.
(18) A visual check shall be conducted daily
and a full inspection will be made weekly. Records shall be kept on file for
the duration of each job.
(19) The
hoist shall be inspected every three months during use by a certified State
Elevator Inspector.