Current through Register Vol. 63, No. 12, December 1, 2024
(1)
Scope. This subdivision applies to agricultural welding, except the following
types for which Subdivision 2/Q applies:
(a)
Production type or amount of welding.
(b) Welding in confined spaces like tanks,
vats, pits, or those defined in Subdivision 4/J, OAR
437-004-1250(1).
This section (4/Q) covers some confined space welding topics. In those cases,
follow this section in addition to the rules in Subdivision 2/Q.
(c) Welding with toxic or dangerous coatings
or fluxes. This includes manganese, lead, zinc, cadmium, mercury, beryllium, or
fluorine compounds.
(d) Welding or
heating galvanized materials.
(2) Definition. Welder and welding operator
is any operator of electric or gas welding and cutting equipment.
(3) Fire prevention and protection.
(a) Basic precautions. The basic precautions
for fire prevention in welding or cutting work are:
(A) Fire hazards. Move either the object you
are welding or cutting or any movable fire hazards in the area to a safe
place.
(B) Guards. If you can move
neither of the above, then use guards to confine the heat, sparks and slag to
protect the immovable fire hazards.
(b) Special precautions. When the work falls
within the scope of (3)(a)(B) above, additional precautions may be necessary:
(A) Combustible material. Wherever there are
floor openings or cracks in the flooring, close them or take precautions so
that sparks will not drop through to combustible materials on the floor below.
Use the same precautions with cracks or holes in walls, open doorways and open
or broken windows.
(B) Fire
extinguishers. Keep appropriate fire extinguishing equipment ready for
use.
(4)
Before beginning. Before beginning, block portable equipment to prevent
accidental movement.
(5) Welding or
cutting containers.
(a) Clean first. Do not
weld, use a torch or do abrasive cutting or other hot work on drums, barrels,
tanks or other containers until they have been cleaned so that there are no
flammable materials present or any substances that when subjected to heat,
might produce flammable or toxic vapors. Disconnect and/or blank any pipe lines
or connec- tions to the drum or vessel.
(b) Test often. Use testing equipment prior
to and frequently during the welding, torch or abrasive cutting or other hot
work to insure that the container is free and remains free of flammable or
toxic vapors.
(c) Vent and purge.
Vent all hollow spaces, cavities or containers to air or allow gases to escape
before preheating, cutting or welding.
(6) Protection of personnel.
(a)
(B) Cable. Put welding
cable and other equipment so that it is clear of passageways, ladders and
stairways.
(b) Eye
protection.
(A) Selection.
(i) Use helmets or hand shields when arc
welding or arc cutting, excluding submerged arc welding. Helpers or attendants
must use proper eye protection.
(ii) Use goggles or other suitable eye
protection when gas welding or oxygen cutting. Spectacles without side shields,
with suitable filter lenses are acceptable for gas welding on light work, for
torch brazing or for inspection.
(iii) All operators and attendants of
resistance welding or resistance brazing equipment must use transparent face
shields or goggles, depending on the particular job, to protect their faces or
eyes.
(iv) Provide suitable goggles
for brazing work not covered in (6)(b)(A)(i) through (6)(b)(A)(iii)
above.
(B) Specifications
for protectors.
(i) Helmets and hand shields
must be an insulator for heat and electricity. Helmets, shields and goggles
must not be flammable and must withstand sterilization.
(ii) Wear helmets and hand shields to protect
the face, neck and ears from direct radiant energy from the arc.
(iii) "Lift front" welders' helmets must have
a stationary safety glass on the inside of the frame next to the eyes to
protect the welder from flying particles when the front is up. Where lens
containers do not permit the use of safety glass, wear safety
goggles.
(iv) When not using the
"lift front" helmet with three glasses or when using the flat type helmet, wear
other spectacle-type safety goggles in addition to the filter lens and cover
glass.
(v) Use vented goggles to
prevent fogging of the lenses as much as practicable.
(vi) Lenses must be tempered glass,
substantially free from scratches, air bubbles, waves and other
flaws.
(vii) Lenses must have
permanent distinctive markings to show the source and shade.
NOTE: The following is a guide for the selection
of the proper shade numbers. These recommendations may vary to meet the
individual's needs. Selection guide.
(viii) Filter lenses must meet the test for
transmission of radiant energy prescribed by any of the consensus standards
listed below:
(I) ANSI Z87.1-2003, "American
National Standard Practice for Occupational and Educational Eye and Face
Protection;"
(II) ANSI Z87.1-1989
(R-1998), "American National Standard Practice for Occupational and Educational
Eye and Face Protection;" or
(III)
ANSI Z87.1-1989, "American National Standard Practice for Occupational and
Educational Eye and Face Protection."
NOTE: The Oregon OSHA Resource Center has copies
for public review at 350 Winter Street NE, Salem OR 97309-0405.
(c)
(A) Protective clothing. Protect employees
exposed to the hazards created by welding, cutting or brazing with personal
protective equipment according to 4/I, OAR
437-004-1005.
(B) Material. Do not wear clothing that is
easily ignited or highly flammable, like that made from synthetic
materials.
(d) Work in
confined spaces.
(A) General. Where a welder
must enter a confined space, follow the rules for confined space work elsewhere
in this Subdivision, 4/Q, and in 4/J,
437-004-1250.
(B) Ventilation. Ventilation is a
prerequisite to work in confined spaces. For ventilation requirements see OAR
437-004-2310(7).
(C) Securing cylinders and machinery. When
welding or cutting is done in any confined space, the gas cylinders and welding
machines must be left on the outside. Before starting, block heavy portable
equipment wheels to prevent accidental movement.
(D) Electrode removal. When you stop arc
welding for a period of time, like lunch or overnight, remove all electrodes
from the holders and turn the machine off.
(E) Gas cylinder shutoff. When you stop gas
welding or cutting for a period of time, like lunch or overnight, close the
torch valves and shut off the gas supply to the torch at a point outside the
confined area.
(7) Health protection and ventilation.
(a) General. Use general ventilation or a
local exhaust system to keep the amount of toxic fumes, gases, or dusts below
the limits in 4/Z, 437-004-9000.
(b)
(A)
Ventilation for general welding and cutting.
(B) General. Use mechanical ventilation when
welding or cutting on metals not covered in (7)(e) through (7)(h) below. (For
specific materials, see the ventilation requirements of (7)(e) through (7)(h)
below.)
(i) In a space of less than 10,000
cubic feet (284 m3) per welder.
(ii)
In a room having a ceiling height of less than 16 feet (5 m).
(iii) In confined spaces or where the welding
space contains partitions, balconies or other structural barriers to the extent
that they significantly obstruct cross ventilation.
(c)
(A) Local exhaust hoods and booths.
Mechanical local exhaust ventilation may be by means of either of the
following:
(B) Hoods. Place movable
hoods as close as practical to the work and with enough airflow for a velocity
in the direction of the hood of 100 linear feet (30 m) per minute in the
welding zone. The rates of ventilation to get this control velocity using a
3-inch (7.6 cm) wide flanged suction opening are in the following table:
[Tables not included. See ED. Note.]
(d) Ventilation in confined spaces.
(A) Air replacement. Ventilate all welding
and cutting in confined spaces to prevent the build-up of toxic materials or
possible oxygen deficiency. This applies not only to the welder but also to
helpers and other people in the area. Air replacing the withdrawn air must be
clean and respirable.
(B) Airline
respirators. Where it is impossible to provide such ventilation, use air-line
respirators or hose masks approved by the Mine Safety and Health Administration
and the National Institute for Occupational Safety and Health.
(C) Self-contained units. In areas
immediately dangerous to life or health (IDLH), use self-contained breathing
equipment. Use breathing equipment approved by the National Institute for
Occupational Safety and Health.
(D)
Outside helper. When welding in confined spaces and where welders and helpers
use hose masks, hose masks with blowers or self-contained breathing equipment
approved by the Mine Safety and Health Administration and the National
Institute for Occupational Safety and Health, a worker must be on the outside
of the confined space to insure the safety of those working within.
(E) Oxygen for ventilation. Never use oxygen
for ventilation.
(e)
Cleaning compounds.
(A) Manufacturer's
instructions. In the use of cleaning materials, because of their possible
toxicity or flammability, follow appropriate precautions such as manufacturer's
instructions.
(B) Degreasing.
Degreasing and other cleaning involving chlorinated hydrocarbons must be where
no vapors will reach or be drawn into the atmosphere surrounding any welding
operation. In addition, keep trichloroethylene and perchlorethalene out of
atmospheres penetrated by the ultraviolet radiation of gas-shielded welding
operations.
(f)
Preservative coatings.
(A) Test first. Before
welding, cutting or heating on any surface covered by a preservative coating
whose flammability is unknown, a competent person must test to determine its
flammability.
(B) Strip if needed.
Prevent ignition of highly flammable hardened preservative coatings. When
coatings are known to be highly flammable, strip them from the area to be
heated to prevent ignition.
(g) Toxic preservative coatings.
(A) Enclosed spaces. In enclosed spaces,
strip all surfaces covered with toxic preservatives of all toxic coatings for a
distance of at least 4 inches from the area of heat application or the
employees must use a respirator that protects them from toxic vapors.
(B) Strip if needed. Remove the preservative
coatings a sufficient distance from the area to be heated to ensure that the
temperature of the unstripped metal will not increase appreciably. Artificial
cooling of the metal surrounding the heated area is acceptable to limit the
size of the area you must clean.
(h) Cutting of stainless steels. Oxygen
cutting, using either a chemical flux or iron powder or gas-shielded arc
cutting of stainless steel, must include mechanical ventilation adequate to
remove the fumes.
Publications: Publications referenced are available from the
agency.
ED. NOTE: Tables referenced are not included in rule text.
Click here for PDF copy
of table(s).
Stat. Auth.: ORS
654.025(2)
& 656.726(4)
Stats. Implemented: ORS
654.001 -
654.295