(3) Basic rules.
(a) Approval of equipment and systems.
(A) Each system using DOT containers
according to 49 CFR Part 178 must use approved container valves, connectors,
manifold valve assemblies, and regulators.
(B) Each system for domestic or commercial
use with containers of 2,000 gallons or less water capacity, other than those
built according to 49 CFR Part 178, must have a container assembly and one or
more regulators, and may include other parts. The system as a unit or the
container assembly as a unit, and the regulator or regulators, must be
individually listed.
(C) In systems
using containers of more then 2,000 gallons water capacity, each regulator,
container valve, excess flow valve, gaging device, and relief valve installed
on or at the container, must be listed by a nationally recognized testing
laboratory. Refer to 29 CFR
1910.7 for the definition of nationally
recognized testing laboratory.
(b) Requirements for construction and
original test of containers.
(A) Containers
used with systems in OAR
437-004-0780(5), (6) and
(8), except in (6)(c)(C), must comply with
the Rules for Construction of Unfired Pressure Vessels, section VIII, Division
1, American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel
Code, 1968 edition.
(B) Containers
constructed according to the 1949 and earlier editions of the ASME Code do not
have to comply with paragraphs U-2 through U-10 and U-19 of it. Do not use
containers constructed according to paragraph U-70 in the 1949 and earlier
editions.
(C) Containers designed,
constructed, and tested before July 1, 1961, according to the Code for Unfired
Pressure Vessels for Petroleum Liquids and Gases, 1951 edition with 1954
Addenda, of the American Petroleum Institute and the American Society of
Mechanical Engineers are acceptable. Containers constructed according to
API-ASME Code do not have to comply with section I or with appendix to section
I. Paragraphs W-601 to W-606 inclusive in the 1943 and earlier editions do not
apply.
(D) Paragraph (3)(b)(A)
above does not prohibit the use or reinstallation of containers constructed and
maintained according to the standard for the Storage and Handling of Liquefied
Petroleum Gases NFPA No. 58 in effect at the time of fabrication.
(E) Containers used with systems covered in
OAR 437-004-0780(3), (5)(c)(C), and
(7), must comply with DOT specifications
effective at the date of their manufacture.
(c) Welding of containers.
(A) Welding to the shell, head, or any other
part of the container subject to internal pressure, must comply with the code
under which the tank was built. Other welding is permitted only on saddle
plates, lugs, or brackets attached to the container by the tank
manufacturer.
(B) Welding of DOT
containers, must be done by a qualified manufacturer making containers of the
same type, and must comply with DOT regulations.
(d) Markings on containers.
(A) Each container in (3)(b)(A) above, except
as in (3)(b)(D) above must have these markings:
(i) A mark identifying compliance with, and
other markings required by, the rules of the reference under which the
container is constructed; or with the stamp and other markings required by the
National Board of Boiler and Pressure Vessel Inspectors.
(ii) Notation as to whether the container is
designed for underground or aboveground installation or both. If intended for
both and different style hoods are provided, the marking must indicate the
proper hood for each type of installation.
(iii) The name and address of the supplier of
the container, or with the trade name of the container.
(iv) The water capacity of the container in
pounds or gallons, U.S. Standard.
(v) The pressure in p.s.i.g., for which the
container is designed.
(vi) The
wording "This container must not contain a product with a vapor pressure in
excess of - p.s.i.g. at 100° F.," see (m)(G).
(vii) The tare weight in pounds or other
identified unit of weight for containers with a water capacity of 300 pounds or
less.
(viii) Marking indicating the
maximum level to which the container may be filled with liquid at temperatures
between 20° F. and 130° F., except on containers provided with fixed
maximum level indicators or which are filled by weighing. Markings must be
increments of not more than 20° F. This marking may be located on the
liquid level gaging device.
(ix)
The outside surface area in square feet.
(B) Marks must be on a metal nameplate
attached to the container and visible after installation of the container.
(C) When storing or using LP-Gas
and one or more other gases in the same area, the containers must identify
their content.
(e)
Location of containers and regulating equipment.
(A) Containers, and first stage regulating
equipment if used, must be outside buildings, except under one or more of the
following:
(i) In buildings used exclusively
for container charging, vaporization pressure reduction, gas mixing, gas
manufacturing, or distribution.
(ii) For portable use according to OAR
437-004-0780(4)(e).
(iii) LP-Gas fueled engines according to OAR
437-004-0780(6)(j) or
(k).
(iv) LP-Gas fueled industrial trucks used
according to OAR 437-004-0780(6)(l).
(v) LP-Gas fueled vehicles garaged according
to OAR 437-004-0780(6)(m).
(vi) Containers awaiting use or resale when
stored according to OAR
437-004-0780(7).
(B) Place individual containers
with respect to the nearest building or group of buildings according to Table
1. [Table not included. See ED. NOTE.]
(C) Do not stack containers on each other
during use.
(D) Keep easily
ignitible material such as weeds and long dry grass 10 feet away from
containers.
(E) Keep at least 20
feet between liquefied petroleum gas containers and flammable liquid tanks. The
minimum separation between a container and the centerline of the dike is 10
feet. This does not apply when LP-Gas containers of 125 gallons or less
capacity are next to Class III flammable liquid tanks of 275 gallons or less
capacity.
(F) Prevent the
accumulation of flammable liquids under adjacent liquefied petroleum gas
containers by diking, diversion curbs, grading or the equivalent.
(G) Do not put liquefied petroleum gas
containers within the dikes around flammable liquid tanks.
(f) Container valves and container
accessories.
(A) Valves, fittings, and
accessories connected directly to the container including primary shutoff
valves, must have a rated working pressure of at least 250 p.s.i.g. and be
suitable for LP-Gas service. Do not use cast iron. This does not prohibit the
use of container valves made of malleable or nodular iron.
(B) Connections to containers, except safety
relief connections, liquid level gaging devices, and plugged openings, must
have shutoff valves as close to the container as practicable.
(C) Excess flow valves, must close
automatically at the rated flows of vapor or liquid as specified by the
manufacturer. The connections or line including valves, fittings, etc., being
protected by an excess flow valve must have a greater capacity than the rated
flow of the excess flow valve.
(D)
Liquid level gaging devices do not need excess flow valves if their outward
flow is less than would pass through a .055 inch opening.
(E) Openings from the container or through
fittings attached directly to it with a pressure gauge connected do not need
shutoff or excess flow valves if they are not larger than .055 inch.
(F) Except as in OAR
437-004-0780(4)(e)(A)(ii),
excess flow and back pressure check valves required here must be inside the
container or at an outside point where the line enters the container. In the
latter case, make installation so that strain beyond the excess flow or back
pressure check valve will not cause a break between the container and the
valve.
(G) Excess flow valves must
have a bypass, not to exceed a .040 inch opening to allow equalization of
pressures.
(H) Containers with
water capacity between 30 gallons and 2,000 gallons, filled by volume and made
after December 1, 1963, must fill into the vapor space.
(g) Piping - including pipe, tubing, and
fittings.
(A) Pipe, except as in OAR
437-004-0780(6)(f)(A),
must be wrought iron or steel (black or galvanized), brass, copper, or aluminum
alloy. Aluminum alloy pipe must be at least Schedule 40. Do not use alloy 5456.
Protect aluminum alloy pipe against external corrosion when it contacts
dissimilar metals other than galvanized steel. Also protect it when it is
subject to repeated wetting by such liquids as water (except rainwater),
detergents, sewage, or leaking from other piping, or it passes through
flooring, plaster, masonry, or insulation. Galvanized sheet steel or pipe,
galvanized inside and out, is good protection. The maximum nominal pipe size
for aluminum pipe is 3/4 inch. Limit pressures to less than 20 p.s.i.g. Do not
install aluminum alloy pipe within 6 inches of the ground.
(i) Vapor piping with operating pressures not
more than 125 p.s.i.g. must be suitable for a working pressure of at least 125
p.s.i.g. It must be at least Schedule 40 (ASTM A-53-69, Grade B Electric
Resistance Welded and Electric Flash Welded Pipe or equal).
(ii) Vapor piping with operating pressures
more than 125 p.s.i.g. and all liquid piping must be suitable for a working
pressure of at least 250 p.s.i.g. It must be at least Schedule 80 if it has
threaded or threaded and back welded joints. It must be at least Schedule 40
(ASTM A-53-69 Grade B Electric Resistance Welded and Electric Flash Welded Pipe
or equal) if it has welded, or welded and flanged joints.
(B) Tubing must be seamless and of copper,
brass, steel, or aluminum alloy. Copper tubing must be type K or L or
equivalent as covered in the Specification for Seamless Copper Water Tube, ANSI
H23.1-1970 (ASTM B88-69). Aluminum alloy tubing must be Type A or B or
equivalent as in Specification ASTM B210-68. It must have markings every 18
inches indicating compliance with ASTM Specifications. The minimum nominal wall
thickness of copper tubing and aluminum alloy tubing is in Table 2 and Table 3.
[Tables not included. See ED. NOTE.]
Protect aluminum alloy tubing against external corrosion when
it contacts dissimilar metals other than galvanized steel. Also protect it when
it is subject to repeated wetting by liquids such as water (except rainwater),
detergents, sewage, or leakage from other piping, or it passes through
flooring, plaster, masonry, or insulation. Galvanized sheet steel or pipe,
galvanized inside and out, is good protection. The maximum outside diameter for
aluminum alloy tubing is 3/4 inch. Limit pressures to less than 20 p.s.i.g. Do
not install aluminum alloy pipe within 6 inches of the ground.
NOTE: The standard size to designate tubing is 1/8
inch smaller than its nominal outside diameter.
(C) Pipe jointmay be screwed, flanged,
welded, soldered, or brazed with a material with a melting point more than
1,000° F. Joints on seamless copper, brass, steel, or aluminum alloy gas
tubing must be made with approved gas tubing fittings, or soldered or brazed
with a material having a melting point more than 1,000° F.
(D) For operating pressures of 125 p.s.i.g.
or less, fittings must withstand a pressure of at least 125 p.s.i.g. For
operating pressures above 125 p.s.i.g., fittings withstand a minimum of 250
p.s.i.g.
(E) You may not use
threaded cast iron pipe fittings such as ells, tees, crosses, couplings, and
unions. Use aluminum alloy fittings with aluminum alloy pipe and tubing. Use
insulated fittings where aluminum alloy pipe or tubing connects with a
dissimilar metal.
(F) Strainers,
regulators, meters, compressors, pumps, etc., are not pipe fittings. This does
not prohibit the use of malleable, nodular, or higher strength gray iron for
such equipment.
(G) All materials
such as valve seats, packing, gaskets, diaphragms, etc., must be resistant to
the action of liquefied petroleum gas.
(H) After assembly, test all piping, tubing,
or hose at not less than normal operating pressures. After installation, test
piping and tubing with a manometer or similar tester that shows a pressure
drop. There must be no leaks. Do not test with a flame.
(I) Use flexible connections to compensate
for expansion, contraction, jarring, vibration, and settling.
(J) Piping outside buildings may be buried,
aboveground, or both. It must have good support and protection against physical
damage. Where soil conditions warrant, protect piping against corrosion. Where
condensation may occur, the piping must pitch back to the container, or there
must be another way to change the condensate back to a vapor.
(h) Hose specifications.
(A) Hose must be made of materials that are
resistant to the action of LP-Gas. If the hose has wire braid reinforcing, it
must be corrosion-resistant.
(B)
Mark hose for container pressure "LP-Gas" or "LPG" at least every 10
feet.
(C) Hose for container
pressure must have a bursting pressure rating of not less than 1,250
p.s.i.g.
(D) Hose for container
pressure must be listed (see definitions in subdivision B).
(E) Hose connections for container pressure
must withstand, without leaks, a test pressure of at least 500
p.s.i.g.
(F) Hose and hose
connections on the low-pressure side of the regulator or reducing valve must
have a bursting pressure rating of not less than 125 p.s.i.g. or five times the
set pressure of the relief devices protecting that portion of the system,
whichever is higher.
(G) Hose is
acceptable on the low-pressure side of regulators to connect to other than
domestic and commercial gas appliances if:
(i)
The appliances connected with a hose are portable and need a flexible
connection.
(ii) For use inside
buildings the hose must be of minimum practical length, but not more than 6
feet except as in OAR
437-004-0780(4)(e)(A)
(vii). It may not extend from one room to
another, nor pass through any walls, partitions, ceilings, or floors. Such hose
must be in view and not concealed. Outside buildings, the hose may be longer
but must be as short as practical.
(iii) Use only approved hose. Do not use it
where temperatures are likely to be more than 125° F. Securely connect the
hose to the appliance and do not use rubber slip ends.
(iv) The shutoff valve for an appliance
connected by hose must be in the metal pipe or tubing and not at the appliance
end of the hose. When shutoff valves are installed close to each other, take
precautions to prevent operation of the wrong valve.
(v) Protect hose connected to wall outlets
from physical damage.
(i) Safety devices.
(A) Every container except those meeting DOT
specifications and every vaporizer (except motor fuel vaporizers and except
vaporizers in OAR 437-004-0780(3)(j)(B)
(iii) and (5)(d)(E)(i)) whether heated by
artificial means or not, must have one or more spring loaded safety relief
valves. These valves must allow free venting to the outer air with discharge
not less than 5 feet horizontally away from any opening into nearby buildings.
The rate of discharge must meet the requirements of (3)(i)(B) or (3)(i)(C)
below for vaporizers.
(B) The
minimum rate of discharge in cubic feet per minute of air at 120 percent of the
maximum permitted start to discharge pressure for safety relief valves on
containers other than DOT containers must be as follows: [Table not included.
See ED. NOTE.]
(C) Minimum Required
Rate of Discharge for Safety Relief Valves for Liquefied Petroleum Gas
Vaporizers (Steam Heated, Water Heated, and Direct Fired). Determine the
minimum required rate of discharge for safety relief valves as follows:
(i) Obtain the total surface area by adding
the surface area of the vaporizer shell in square feet directly in contact with
LP-Gas and the heat exchanged surface area in square feet directly in contact
with LP-Gas.
(ii) Obtain the
minimum required rate of discharge in cubic feet of air per minute, at 60°
F. and 14.7 p.s.i.a. from (3)(i)(B) above, for this total surface
area.
(D) Container and
vaporizer safety relief valves must be set to start-to-discharge, with relation
to the design pressure of the container, according to Table 4.
(E) Safety relief devices used with systems
having other than DOT containers must discharge at not less than the rates in
(3)(i)(B) above, before the pressure is more than 120 percent of the maximum
(not including the 10 percent in (3)(i)(D) above) permitted start to discharge
pressure setting of the device. [Table not included. See ED. NOTE.]
(F) Some places have continuous high
temperatures that require storage of a lower vapor pressure product or the use
of a higher designed pressure vessel to prevent the safety valves opening. As
an alternative use cooling devices like sprayers, shade or other
methods.
(G) Place safety relief
valves to discourage tampering. If pressure setting or adjustment is external,
the relief valves must have approved means for sealing adjustment.
(H) Shutoff valves must not be between the
safety relief devices and the container, or the equipment or piping to which
the safety relief device is connected unless there is full required capacity
flow through the safety relief device.
(I) Safety relief valves must have direct
communication with the vapor space of the container at all times.
(J) Mark each container safety relief valve
used with systems covered by OAR
437-004-0780(5), (6), and
(8), except as in (6)(c)(C) as follows:
(i) "Container Type" of the pressure vessel
on which the valve is designed to be installed;
(ii) The pressure in p.s.i.g. at which the
valve will discharge;
(iii) The
actual rate of discharge of the valve in cubic feet per minute of air at
60° F. and 14.7 p.s.i.a.;
(iv)
The manufacturer's name and catalog number, for example: T200-250-4050 AIR -
indicating that the valve is suitable for use on a Type 200 container that it
is set to start to discharge at 250 p.s.i.g., and
(v) That its rate of discharge is 4,050 cubic
feet per minute of air as noted in OAR
437-004-0780(i)(B).
(K) Safety relief valve
assemblies, including their connections, must provide the rate of flow required
for the container on which they are installed.
(L) A hydrostatic relief valve must be
between each pair of shut-off valves on liquefied petroleum gas liquid piping
to discharge into a safe atmosphere. The start-to-discharge pressure setting
must not be more than 500 p.s.i.g. The minimum setting on relief valves in
piping connected to other than DOT containers must not be lower than 140
percent of the container relief valve setting and in piping connected to DOT
containers not lower than 400 p.s.i.g. The start-to-discharge pressure setting
of a relief valve installed on the discharge side of a pump, must be more than
the maximum pressure permitted by the recirculation device in the
system.
(M) Safety relief devices
must not discharge in or beneath a building, except devices covered by OAR
437-004-0780(3)(f)(A)(i) through (iv), or
(4)(d)(A) or (e).
(N) Container safety relief devices and
regulator relief vents must be at least five (5) feet in any direction from air
openings into sealed combustion system appliances or mechanical ventilation air
intakes.
(j) Vaporizer
and housing.
(A) Indirect fired vaporizers
using steam, water, or other heating medium must comply with the following:
(i) Vaporizers must comply with OAR
437-004-0780(3)(b)(A)-(C)
and have permanent marks as follows:
(I) The code marking signifying the
specifications of the vaporizer.
(II) The allowable working pressure and
temperature for the vaporizer.
(III) The sum of the outside surface area and
the inside heat exchange surface area in square feet.
(IV) The name or symbol of the
manufacturer.
(ii)
Vaporizers with an inside diameter of 6 inches or less exempted by the ASME
Unfired Pressure Vessel Code, Section VIII of the ASME Boiler and Pressure
Vessel Code - 1968 must have a design pressure not less than 250 p.s.i.g. and
need no permanent marks.
(iii) Do
not install heating or cooling coils inside a storage container.
(iv) Vaporizers are acceptable in buildings,
rooms, sheds, or lean-tos used exclusively for gas manufacturing or
distribution, or in other structures of light, noncombustible construction or
equivalent, well ventilated near the floor line and roof. When vaporizing
and/or mixing equipment is in a structure or building not used exclusively for
gas manufacturing or distribution, either attached to or within such a
building, separate the structure or room from the rest of the building with a
wall that will withstand a static pressure of at least 100 pounds per square
foot. This wall must have no openings or pipe or conduit passing through it.
Such structure or room must have enough ventilation and must have a roof or at
least one exterior wall of lightweight construction.
(v) Vaporizers must have, at or near the
discharge, a relief valve with an discharge rate complying with OAR
437-004-0780(3)
(i)(C), except as in (4)(d)(F)(i).
(vi) The heating medium lines into and
leaving the vaporizer must have suitable means for preventing gas flow into the
heat systems in the event of tube rupture in the vaporizer. Vaporizers must
have suitable automatic means to prevent liquid passing through the vaporizers
to the gas discharge piping.
(vii)
The device that supplies the necessary heat for producing steam, hot water, or
other heating medium may be in a building, compartment, room, or lean-to that
must have ventilation near the floorline and roof to the outside. A wall that
can withstand a static pressure of at least 100 pounds per square foot must
separate the device from all compartments or rooms that have liquefied
petroleum gas vaporizers, pumps, and central gas mixing devices. This wall must
have no openings or pipes or conduit passing through it. This requirement does
not apply to the domestic water heaters that may supply heat for a vaporizer in
a domestic system.
(viii) Gas-fired
heating systems supplying heat exclusively for vaporization purposes must have
automatic devices to shut off the flow of gas to main burners, if the pilot
light should fail.
(ix) Vaporizers
may be an integral part of a fuel storage container directly connected to the
liquid section or gas section or both.
(x) Vaporizers must not have fusible
plugs.
(xi) Vaporizer houses must
not have unprotected drains to sewers or sump pits.
(B) Atmospheric vaporizers using heat from
the ground or surrounding air must be as follows:
(i) Buried underground; or
(ii) Inside the building close to a point at
which pipe enters the building if the capacity of the unit does not exceed 1
quart.
(iii) Vaporizers of less
than 1 quart capacity heated by the ground or surrounding air, need not have
relief valves if adequate tests show that the assembly is safe without
them.
(C) Make, mark and
install direct gas-fired vaporizers as follows:
(i)
(I) In
accordance with the requirements of the American Society of Mechanical
Engineers Boiler and Pressure Vessel Code - 1968 that are applicable to the
maximum working conditions for which the vaporizer is designed.
(II) With the name of the manufacturer; rated
B.t.u. input to the burner; the area of the heat exchange surface in square
feet; the outside surface of the vaporizer in square feet; and the maximum
vaporizing capacity in gallons per hour.
(ii)
(I)
Vaporizers may be connected to the liquid section or the gas section of the
storage container, or both; but in any case there must be at the container a
manually operated valve in each connection to permit completely shutting off
when desired, of all flow of gas or liquid from container to
vaporizer.
(II) Vaporizers with
capacity not more than 35 gallons per hour must be at least 5 feet from
container shutoff valves. Vaporizers with capacity of more than 35 gallons but
not more than 100 gallons per hour must be at least 10 feet from the container
shutoff valves. Vaporizers with a capacity more than 100 gallons per hour must
be at least 15 feet from container shutoff valves.
(iii) Vaporizers may be in buildings, rooms,
housings, sheds, or lean-tos used exclusively for vaporizing or mixing of
liquefied petroleum gas. Vaporizing housing structures must be of
non-combustible construction, well ventilated near the floorline and the
highest point of the roof. When vaporizer and/or mixing equipment is located in
a structure or room attached to or within a building, such structure or room
must be separated from the remainder of the building by a wall that can
withstand a static pressure of at least 100 pounds per square foot. This wall
must have no openings or pipes or conduit passing through it. Such structure or
room must have adequate ventilation, and must have a roof or at least one
exterior wall of lightweight construction.
(iv) Vaporizers must have at or near the
discharge, a relief valve with an effective discharge rate complying with OAR
437-004-0780(3)(i)(C).
The relief valve must not be subjected to temperatures more than 140°
F.
(v) Vaporizers must have
suitable automatic means to prevent liquid passing from the vaporizer to the
gas discharge piping of the vaporizer.
(vi) Vaporizers must have means for manually
turning off the gas to the main burner and pilot.
(vii) Vaporizers must have automatic devices
to shut off the flow of gas to main burners if the pilot light should fail.
When the flow through the pilot is more than 2,000 B.t.u. per hour, the pilot
also must have an automatic device to shut off the flow of gas to the pilot if
the pilot flame goes out.
(viii)
Pressure regulating and pressure reducing equipment if within 10 feet of a
direct fire vaporizer must be separated from the open flame by a substantially
airtight noncombustible partition or partitions.
(ix) Except as in (iii), keep the following
minimum distances between direct fired vaporizers and the nearest building or
group of buildings:
(I) Ten feet for
vaporizers with a capacity of 15 gallons per hour or less vaporizing
capacity.
(II) Twenty-five feet for
vaporizers with a vaporizing capacity of 16 to 100 gallons per hour.
(III) Fifty feet for vaporizers with a
vaporizing capacity more than 100 gallons per hour.
(x) Direct fired vaporizers must not raise
the product pressure above the design pressure of the vaporizer equipment or
raise the product pressure within the storage container above the pressure in
the second column of Table H-8.
(xi) Vaporizers must not have fusible
plugs.
(xii) Vaporizers must not
have unprotected drains to sewers or sump pits.
(D) Install and use direct gas-fired tank
heaters as follows:
(i) Direct gas-fired tank
heaters, and tanks to which they are applied, must only be above
ground.
(ii) Tank heaters must have
permanent markings with the name of the manufacturer, the rated B.t.u. input to
the burner, and the maximum vaporizing capacity in gallons per hour.
(iii) Tank heaters may be an integral part of
a fuel storage container directly connected to the container liquid section, or
vapor section, or both.
(iv) Tank
heaters must have a means for manually turning off the gas to the main burner
and pilot.
(v) Tank heaters must
have an automatic device to shut off the flow of gas to main burners, if the
pilot light should fail. When flow through pilot exceeds 2,000 B.t.u. per hour,
the pilot also must have an automatic safety device to shut off the gas to the
pilot if the pilot flame goes out.
(vi) Separate pressure regulating and
pressure reducing equipment if within 10 feet of a direct fired tank heater,
from the open flame by a substantially airtight noncombustible
partition.
(vii) Keep these minimum
distances between a storage tank heated by a direct fired tank heater and the
nearest important building or group of buildings:
(I) Ten feet for storage containers of less
than 500 gallons water capacity.
(II) Twenty-five feet for storage containers
of 500 to 1,200 gallons water capacity.
(III) Fifty feet for storage containers of
over 1,200 gallons water capacity.
(viii) No direct fired tank heater must raise
the product pressure within the storage container over 75 percent of the
pressure set out in the second column of Table H-8.
(E) The vaporizer section of
vaporizer-burners used for dehydrators or dryers must be outside of buildings
and as follows:
(i) Vaporizer-burners must
have a minimum design pressure of 250 p.s.i.g. with a factor of safety of
five.
(ii) Manually operated
positive shut-off valves must be at the containers to shut off all flow to the
vaporizer-burners.
(iii) Minimum
distances between storage containers and vaporizer-burners is as follows:
[Table not included. See ED. NOTE.]
(iv) The vaporizer section of
vaporizer-burners must have a hydrostatic relief valve. The relief valve must
not be subjected to temperatures more than of 140° F. The
start-to-discharge pressure setting must be set protect the components
involved, but not less than 250 p.s.i.g. The discharge must be upward and away
from component parts of the equipment and away from operating
personnel.
(v) Vaporizer-burners
must have means for manually turning off the gas to the main burner and
pilot.
(vi) Vaporizer-burners must
have automatic devices to shut off the flow of gas to the main burner and pilot
if it goes out.
(vii) Locate or
protect pressure regulating and control equipment so that the temperatures
surrounding this equipment do not exceed 140° F. except that you may use
equipment components at higher temperatures if designed to withstand such
temperatures.
(viii) Pressure
regulating and control equipment when downstream of the vaporizer must be able
to withstand the maximum discharge temperature of the vapor.
(ix) The vaporizer section of
vaporizer-burners must not have fusible plugs.
(x) Vaporizer coils or jackets must be
ferrous metal or high temperature alloys.
(xi) Equipment using vaporizer-burners must
have automatic shutoff devices upstream and downstream of the vaporizer section
connected to operate in case of excessive temperature, flame failure, and, if
applicable, insufficient airflow.
(k) Filling densities.
(A) The "filling density" is the percent
ratio of the weight of the gas in a container to the weight of water the
container will hold at 60° F. Fill containers according to the filling
densities in Table 5. [Table not included. See ED. NOTE.]
(B) Except as in (3)(k)(C) below, any
container including mobile cargo tanks and portable tank containers, shipped
under DOT jurisdiction or made according to 49 CFR Chapter I Specifications
must be charged according to 49 CFR Chapter I requirements.
(C) Portable containers not subject to DOT
jurisdiction (such as, but not limited to, motor fuel containers on industrial
and lift trucks, and farm tractors in OAR
437-004-0780(6),
or containers recharged at the installation) may be filled either by weight, or
by volume using a fixed length dip tube gaging device.
(l) LP-Gas in buildings.
(A) Pipe vapor into buildings at pressures
more than 20 p.s.i.g. only if the buildings or separate areas:
(i) Comply with this section;
(ii) Are used only for vaporization
equipment, pressure reduction, gas mixing, gas manufacturing, or distribution,
or to house internal combustion engines, industrial processes, research and
experimental laboratories, or equipment and processes using such gas and with a
similar hazard;
(iii) Buildings,
structures, or equipment under construction or undergoing major
renovation.
(B) Liquid is
permitted in buildings as follows:
(i)
Buildings, or separate areas of buildings, used exclusively to house equipment
for vaporization, pressure reduction, gas mixing, gas manufacturing, or
distribution, or to house internal combustion engines, industrial processes,
research and experimental laboratories, or equipment and processes using such
gas and having a similar hazard; and when such buildings, or separate areas are
constructed according to this section.
(ii) Buildings, structures, or equipment
under construction or undergoing major renovation if the temporary piping meets
the following conditions:
(I) Liquid piping
inside the building must conform to the requirements of OAR
437-004-0780(3)(g),
and must not exceed three-fourths iron pipe size. Copper tubing with an outside
diameter of 3/4 inch or less is acceptable if it conforms to Type K of
Specifications for Seamless Water Tube, ANSI H23.1-1970 (ASTM B88-69) (see
Table 24). All such piping must have protection against construction hazards.
Liquid piping inside buildings must be kept to a minimum. Fasten such piping
securely to walls or other surfaces for adequate protection from breakage and
place it to subject the liquid line to lowest ambient temperatures.
(II) There must be a shutoff valve in each
intermediate branch line where it takes off the main line. A shutoff valve must
also be at the appliance end of the intermediate branch line. Such shutoff
valves must be upstream of any flexible connector used with the
appliance.
(III) Suitable excess
flow valves must be in the container outlet line supplying liquid LP-Gas to the
building. A suitable excess flow valve must be immediately downstream of each
shutoff valve. Suitable excess flow valves must be installed and sized where
piping size is reduced.
(IV)
Hydrostatic relief valves must comply with OAR
437-004-0780(3)(i)(l).
(V) Do not use hose to carry liquid between
the container and the building or at any point in the liquid line, except at
the appliance connector.
(VI) Where
flexible connectors are necessary for appliance installation, make them as
short as practicable and they must comply with OAR
437-004-0780(3)(g)(B) or
(h).
(VII) Minimize the release of fuel by either
of the following methods when any section of piping or appliances is
disconnected.
(C) Using an approved automatic quick-closing
coupling (a type closing in both directions when coupled in the fuel line); or
(D) Closing the valve nearest to
the appliance and allowing the appliance to operate until the fuel in the line
is consumed.
(E) Do not take
portable containers into buildings except as in OAR
437-004-0780(3)(e)(A).
(m) Transfer of liquids.
The employer must assure that:
(A) At least
one attendant stays close to the transfer connection, during the transfer of
the product.
(B) Do not use or
refill containers made according to 49 CFR Part 178 and authorized by 49 CFR
Chapter 1 as a "single trip" or "nonrefillable container."
(C) Do not vent gas or liquid to the
atmosphere while transferring contents of one container to another, except as
in OAR 437-004-0780(6)(e)(D).
This does not preclude the use of listed pumps that use LP-Gas vapor as a
source of energy. They may vent to the atmosphere at a rate not more than that
from a .1200 inch opening. Such venting and liquid transfer must be at least 50
feet from the nearest building.
(D)
Filling of fuel containers for industrial trucks or motor vehicles from
industrial bulk storage containers must be at least 10 feet from the nearest
masonry-walled building or at least 25 feet from the nearest building or other
construction and in any case, not less than 25 feet from any building
opening.
(E) Filling of portable
containers, containers on skids, fuel containers on farm tractors, or similar
applications, from storage containers used in domestic or commercial service,
must be at least 50 feet from the nearest building.
(F) The filling connection and the vent from
the liquid level gages in containers, filled at point of installation, must be
at least 10 feet in any direction from air openings into sealed combustion
system appliances or mechanical ventilation air intakes.
(G) Gage and charge fuel supply containers
only in the open air or in buildings especially for that purpose.
(H) The maximum vapor pressure of the product
at 100° F. during transfer into a container must comply with paragraphs OAR
437-004-0780(c)(2) and
(d)(3). (For DOT containers use DOT
requirements.)
(I) Use only gases
for which the system is designed, examined, and listed, particularly regarding
pressures.
(J) Pumps or compressors
must be designed for use with LP-Gas. When using compressors they must take
suction from the vapor space of the container being filled and discharge to the
vapor space of the container being emptied.
(K) Pumping systems, with a positive
displacement pump, must have a recirculating device that limits the
differential pressure on the pump under normal operating conditions to its
maximum differential pressure rating. Protect the discharge of the pumping
system so that pressure is never more than 350 p.s.i.g. If a recirculation
system discharges into the supply tank and has a manual shutoff valve, there
must be an adequate secondary safety recirculation system that has no means of
making it inoperative. Manual shutoff valves in recirculation systems must be
open except during an emergency or when the system is under repair.
(L) When necessary, unloading piping or hoses
must have suitable bleeder valves to relieve pressure before
disconnection.
(M) Agricultural air
moving equipment, including crop dryers, must be off when filling supply
containers unless the air intakes and sources of ignition are at least 50 feet
from the container.
(N)
Agricultural equipment using open flames or equipment with integral containers,
such as flame cultivators, weed burners, and, tractors, must be off during
refueling.
(n) Tank car
or transport truck loading or unloading points and operations.
(A) The track of tank car sidings must be
relatively level.
(B) A "Tank Car
Connected" sign, as covered by DOT rules, must be at the active end or ends of
the siding while the tank car is connected.
(C) While cars are on sidetrack for loading
or unloading, block the wheels at both ends.
(D) The employer must insure that an employee
is always present during loading or unloading of tank cars or trucks.
(E) A backflow check valve, excess-flow
valve, or a shutoff valve with means of remote closing, to protect against
uncontrolled discharge of LP-Gas from storage tank piping must be close to the
point where the liquid piping and hose or swing joint pipe connect.
(F) Except as in (3)(n)(G) below, when the
size (diameter) of the loading or unloading hoses and/or piping is reduced
below the size of the tank car or transport truck loading or unloading
connections, the adaptors to which lines are attached must have either a
backflow check valve, a properly sized excess flow valve, or shutoff valve with
means of remote closing, to protect against uncontrolled discharge from the
tank car or transport truck.
(G)
The requirement of (3)(n)(F) above does not apply if the tank car or transport
has a quick-closing internal valve that remotely closes.
(H) The location of the tank car or transport
truck loading or unloading point must consider the following:
(i) Nearness to railroads and highway
traffic.
(ii) With respect to
buildings on installer's property.
(iii) Nature of occupancy.
(v) Type of construction of
buildings.
(vi) Number of tank cars
or transport trucks that may be safely loaded or unloaded at one
time.
(vii) Frequency of loading or
unloading. Where practical, the distance of the unloading or loading point must
conform to the distances in OAR
437-004-0780(3)(e)(B).
(o) Instructions. Personnel
performing installation, removal, operation, and maintenance work must have
proper training.
(p) Electrical
equipment and other sources of ignition.
(A)
Fixed electrical equipment in classified areas must comply with OAR
437-004-0780(q).
Other electrical equipment and wiring must comply with 4/S.
(B) There must be no open flames or other
sources of ignition in vaporizer rooms (except those housing direct-fired
vaporizers), pump houses, container charging rooms or other similar locations.
Direct-fired vaporizers may not be in pump houses or container charging
rooms.
(C) Liquefied petroleum gas
storage containers do not require lightning protection.
(D) Since liquefied petroleum gas is in a
closed system of piping and equipment, the system does not need to be
electrically conductive or electrically bonded for protection against static
electricity.
(E) Open flames,
cutting or welding, portable electric tools, and extension lights capable of
igniting LP-Gas, must not be in classified areas in Table 6 unless the LP-Gas
facilities are free of all liquid and vapor. [Table and Figure not included.
See ED. NOTE.]
(q) Fixed
electrical equipment in classified areas. Fixed electrical equipment and wiring
in classified areas in Table 6 must comply with Table 6 and subdivision 4/S.
This provision does not apply to fixed electrical equipment at residential or
commercial installations of LP-Gas systems or to systems covered by OAR
437-004-0780(4).
(r) Liquid-level gaging device.
(A) Each container made after December 31,
1965, and filled on a volumetric basis must have a fixed liquid-level gage to
indicate the maximum filling level as in OAR
437-004-0780(b)(19)(v).
Each container made after December 31, 1969, must have permanently attached to
the container adjacent to the fixed level gage a marking showing the percentage
full that will be shown by that gage. When there is also a variable
liquid-level gage, the fixed gage will also serve as a way to check the
variable gage. OAR 437-004-0780(b)(12)
requires these gages in charging
containers.
(B) Arrange all
variable gaging devices so that the maximum allowed liquid level for butane,
for a 50 - 50 mixture of butane and propane, and for propane, is readily
determinable. The markings indicating the various liquid levels from empty to
full must be on the system nameplate or gaging device or part may be on the
system nameplate and part on the gaging device. Dials of magnetic or rotary
gages must show whether they are for cylindrical or spherical containers and
whether for aboveground or underground service. The dials of gages intended for
use only on aboveground containers of over 1,200 gallons water capacity must be
so marked.
(C) Gaging devices that
require bleeding of the product to the atmosphere, such as the rotary tube,
fixed tube, and slip tube, must have a bleed valve maximum opening not larger
than .0550 inch, unless they have an excess flow valve.
(D) Gaging devices must have a design working
pressure of at least 250 p.s.i.g.
(E) Length of tube or position of fixed
liquid-level gage must indicate the maximum fill level of the container for the
product contained. This level must be based on the volume of the product at
40° F. at its maximum permitted filling density for aboveground containers
and at 50° F. for underground containers. The employer must calculate the
filling point for which the fixed liquid level gage must be designed according
to the method in this subdivision.
(i) It is
impossible to set out in a table the length of a fixed dip tube for various
capacity tanks because of the varying tank diameters and lengths and because
the tank may be installed either in a vertical or horizontal position. Knowing
the maximum permitted filling volume in gallons, however, the length of the
fixed tube can be determined by the use of a strapping table obtained from the
container manufacturer. The length of the fixed tube should be such that when
its lower end touches the surface of the liquid in the container, the contents
of the container will be the maximum permitted volume as determined by the
following formula: [Formula not included. See ED. NOTE.]
(ii) Formula for determining maximum volume
of liquefied petroleum gas for which a fixed length of dip tube must be set:
[Table not included. See ED. NOTE.]
(iii) The maximum volume of LP-Gas that can
be in a container when determining the length of the dip tube expressed as a
percentage of total water content of the container is calculated by the
following formula.
(iv) The maximum
weight of LP-Gas which may be placed in a container for determining the length
of a fixed dip tube is determined by multiplying the maximum volume of
liquefied petroleum gas obtained by the formula in (3)(r)(E)(i) above by the
pounds of liquefied petroleum gas in a gallon at 40° F. for abovegound and
at 50° F. for underground containers. For example, typical pounds per
gallon are below: [Formula not included. See ED. NOTE.]
(F) Fixed liquid-level gages on containers
other than DOT containers must be stamped on the exterior of the gage with the
letters "DT" followed by the vertical distance (expressed in inches and carried
out to one decimal place) from the top of container to the end of the dip tube
or to the centerline of the gage when it is at the maximum permitted filling
level. For portable containers that may be filled in the horizontal and/or
vertical position the letters "DT" must be followed by "V" with the vertical
distance from the top of the container to the end of the dip tube for vertical
filling and with "H" followed by the proper distance for horizontal filling.
For DOT containers the stamping must be both on the exterior of the gage and on
the container. On above-ground or cargo containers where the gages are
positioned at specific levels, the marking may be in percent of total tank
contents and the marking must be on the container.
(G) Columnar gage glasses must be restricted
to charging plants where the fuel is withdrawn in the liquid only. They must
have valves with metallic handwheels, excess flow valves, and extra-heavy glass
adequately protected with a metal housing applied by the gage manufacturer.
They must be shielded against the direct rays of the sun. Do not use columnar
gage glasses on tank trucks, motor fuel tanks or on containers used in
domestic, commercial, and industrial installations.
(H) Gaging devices of the float, or
equivalent type that do not require flow for their operation and with
connections extending to a point outside the container do not have to have
excess flow valves if the piping and fittings will withstand the container
pressure and are properly protected against physical damage.
(s) Requirements for
appliances.
(A) Except as in (3)(s)(B) below,
new commercial and industrial gas consuming appliances must be
approved.
(B) If an appliance was
made to use a gas other than LP-Gas, it may be used with LP-Gas only after it
is properly converted, adapted and tested for performance before placing it in
use.
(C) Unattended heaters inside
buildings for animal or poultry production or care must have an approved
automatic device to shut off the gas if the flame goes out.
(D) Install all agricultural appliances or
equipment according to the requirements of this section and the following:
(i) Domestic and commercial appliances - NFPA
54-1969, Standard for the Installation of Gas Appliances and Gas
Piping.
(ii) Industrial appliances
- NFPA 54A-1969, Standard for the Installation of Gas Piping and Gas Equipment
on Industrial Premises and Certain Other Premises.
(iii) Standard for the Installation and Use
of Stationary Combustion Engines and Gas Turbines - NFPA
37-1970.