Current through all regulations passed and filed through September 16, 2024
[Comment: For dates and availability of non-regulatory
government publications, publications of recognized organizations and
associations, federal rules, and federal statutory provisions referenced in
this rule, see paragraph (JJ) of rule
3745-21-01 of the Administrative
Code titled "referenced materials."]
(A) Applicability.
(1) Except as otherwise provided in paragraph
(A)(3) of this rule, paragraphs (B) to (I) of this rule shall apply to the
following operations at an automobile and light-duty truck assembly facility,
at a facility that performs these operations on a contractual basis, or at a
heavier vehicle assembly facility that meets the criteria under paragraph
(A)(2) of this rule:
(a) All primary coatings
applied to the following:
(i) New automobile
or new light-duty truck bodies.
(ii) Body parts for new automobiles or new
light-duty trucks.
(iii) Other
parts that are coated along with these bodies or body
parts.
(b) Additional
coatings applied during the vehicle assembly process. Additional coatings
include glass bonding primer, adhesives, cavity wax, sealer, deadener,
gasket/gasket sealing material, underbody coating, trunk interior coating,
bedliner, weatherstrip adhesive and lubricating waxes/ compounds.
(c) The coating of bodies or body parts for
new heavier vehicles at an automobile and light-duty truck assembly facility or
a heavier vehicle assembly facility that meet the applicability requirements of
rule 3745-21-26 of the Administrative
Code; however, the owner or operator elects to comply with this rule in lieu of
rule 3745-21-26 of the Administrative
Code.
(2) The coating
operation meets the following:
(a) Is located
at a facility where the total actual VOC emissions from all automobile and
light-duty truck assembly coating operations identified in paragraph (A)(1) of
this rule, including related cleaning operations, are equal to or greater than
3.0 tons per rolling twelve-month period, before the application of control
systems and devices.
(b) Is located
at a facility in Ashtabula, Butler, Clermont,
Cuyahoga, Geauga, Hamilton, Lake, Lorain, Medina,
Portage, Summit,
or Warren county.
(3) Exemptions.
(a) Paragraphs (B) to (I) this rule shall not
apply to any plastic or composites molding facility where all of the body parts
topcoated at this facility for use in new automobiles, new light-duty trucks,
or new heavier vehicles were fabricated (molded, stamped, formed, etc.) at this
facility or at another plastic or composites molding facility which is jointly
owned or operated with this facility, and none of the new vehicles in which
these body parts are used are assembled at this facility; and the facility does
not topcoat all of the body parts for any single new automobile, new lightduty
truck, or heavier vehicle.
(b) The
following coatings are excluded from the emission limitations specified in
paragraph (C) of this rule:
(i) Aerosol
coatings.
(ii) Coatings supplied in
containers with a net volume of sixteen ounces or less, or a net weight of one
pound or less.
(iii) Coatings that
meet the following low usage restrictions at the facility:
(a) Annual total usage of each separate
coating formulation does not exceed fifty gallons.
(b) Combined annual total usage of such
coating formulations does not exceed two hundred gallons.
(B)
Definitions.
The definitions applicable to this rule are contained in
paragraphs (A), (B), and (D) of rule
3745-21-01 of the Administrative
Code.
(C) Surface coating
emission limitations.
No owner or operator of facility subject to this rule may
cause, allow or permit the discharge into the ambient air of any VOC in excess
of the following limitations:
(1) For
primary coatings:
(a) For EDP primer coating
operations:
(i) When the solids turnover
ratio is 0.16 or greater; 0.70 pound of VOC per gallon of solids.
(ii) When the solids turnover ratio is
greater than or equal to 0.040 and less than 0.160; 0.70 x 350
(0.160 -RT) pounds of VOC per gallon of solids.
(iii) When the solids turnover ratio is less
than 0.040, there is no emission limitation.
(b) For primer coating operations that are
neither EDP primer nor primersurfacer, 1.9 pounds of VOC per gallon of coating,
excluding water and exempt solvents, or, if a control system is employed, 2.6
pounds of VOC per gallon of solids.
(c) For primer-surfacer coating operations,
12.0 pounds of VOC per gallon of deposited solids. This emissions limitation is
a daily volume-weighted average of the entire primer-surfacer coating
operations (i.e., all spray booths, flash-off areas and bake ovens where
primer-surfacer coatings are applied, dried, and cured, except those spray
booths, flash-off areas and bake ovens in the final repair coating
operations).
(d) For topcoat
coating operations, 12.0 pounds of VOC per gallon of deposited solids. This
emissions limitation is a daily volume-weighted average of the entire topcoat
coating operations (i.e., all spray booths, flash-off areas and bake ovens
where topcoat coatings are applied, dried, and cured, except those spray
booths, flash-off areas and bake ovens in the final repair coating
operations).
(e) For combined
primer-surfacer and topcoat coating operations, 12.0 pounds of VOC per gallon
of deposited solids. This emissions limitation is a daily volume-weighted
average of the entire combined primer-surfacer and topcoat coating operations
(i.e., all spray booths, flash-off areas and bake ovens where primer-surfacer
coatings and topcoat coatings are applied, dried, and cured, except those spray
booths, flash-off areas and bake ovens in the final repair coating operations).
[Comment: This is an alternative emission limitation in place
of the emission limitations separately applicable to primer-surfacer coating
operations and topcoat coating operations at the facility.]
(f) For final repair coating operations, 4.8
pounds of VOC per gallon of coating, excluding water and exempt solvents, or,
if a control system is employed, 13.8 pounds of VOC per gallon of solids.
(2) For additional
coatings:
(a) Automobile and light-duty truck
glass bonding primer, 7.5 pounds VOC per gallon excluding water and exempt
compounds.
(b) Automobile and
light-duty truck adhesive, 2.1 pounds VOC per gallon excluding water and exempt
compounds.
(c) Automobile and
light-duty truck cavity wax, 5.4 pounds VOC per gallon excluding water and
exempt compounds.
(d) Automobile
and light-duty truck sealer, 5.4 pounds VOC per gallon excluding water and
exempt compounds.
(e) Automobile
and light-duty truck deadener, 5.4 pounds VOC per gallon excluding water and
exempt compounds.
(f) Automobile
and light-duty truck gasket/gasket sealing material, 1.7 pounds VOC per gallon
excluding water and exempt compounds.
(g) Automobile and light-duty truck underbody
coating, 5.4 pounds VOC per gallon excluding water and exempt
compounds.
(h) Automobile and
light-duty truck trunk interior coating, 5.4 pounds VOC per gallon excluding
water and exempt compounds.
(i)
Automobile and light-duty truck bedliner, 1.7 pounds VOC per gallon excluding
water and exempt compounds.
(j)
Automobile and light-duty truck weatherstrip adhesive, 6.3 pounds VOC per
gallon excluding water and exempt compounds.
(k) Automobile and light-duty truck
lubricating wax/compound, 5.8 pounds VOC per gallon excluding water and exempt
compounds.
(D)
An owner or operator may achieve compliance with the limitations in paragraph
(C) of this rule by using add-on air pollution control equipment. Such add-on
air pollution control equipment shall meet paragraph (F)(7) of this
rule.
(E) Work practices for
coating-related activities and cleaning materials.
Any owner or operator of coating operations for which emission
limitations are specified under paragraph (C) of this rule shall do the
following:
(1) Store all
VOC-containing coatings, thinners, and coating-related waste materials in
closed containers.
(2) Ensure that
mixing and storage containers used for VOC-containing coatings, thinners, and
coating-related waste materials are kept closed at all times except when
depositing or removing these materials.
(3) Minimize spills of VOC-containing
coatings, thinners, and coating-related waste materials.
(4) Convey VOC-containing coatings, thinners,
and coating-related waste materials from one location to another in closed
containers or pipes.
(5) Minimize
VOC emission from cleaning of storage, mixing, and conveying
equipment.
(6) Develop and
implement a work practice plan to minimize VOC emissions from cleaning and from
purging of equipment associated with all coating operations for which
requirements are specified in paragraphs (C) and (D) of this rule. The work
practice plan shall specify practices and procedures to ensure that VOC
emissions from the following operations are minimized:
(a) Vehicle body wiping.
(b) Coating line purging.
(c) Flushing of coating systems.
(d) Cleaning of spray booth grates.
(e) Cleaning of spray booth walls.
(f) Cleaning of spray booth
equipment.
(g) Cleaning external
spray booth areas.
(h) Other
housekeeping measures (e.g., keeping solvent-laden rags in closed containers).
[Comment: If a facility subject to this rule already has a work
practice plan in place under the national emission standards for hazardous air
pollutants (NESHAP), the facility can add to its NESHAP work practice plan the
practices and procedures for minimizing non-HAP VOC emissions].
(F) Compliance
procedures and test methods.
(1) The VOC
content of a coating, other than a reactive adhesive, shall be determined by
the owner or operator in accordance with paragraph (B) of rule
3745-21-10 of the Administrative
Code, wherein formulation data or USEPA method 24 procedures (which include
various ASTM measurement methods) may be employed.
(2) VOC content of a reactive adhesive.
The VOC content of a reactive adhesive shall be determined from
coating formulation data from the coating user or coating manufacturer, or by
the analytical procedures of 40 CFR part 63, subpart PPPP, appendix A. In the
event of a dispute between coating formulation data and data obtained by
analytical procedures, the data obtained by analytical procedures shall be
employed, except as otherwise provided in paragraph (B)(12) of rule
3745-21-10 of the Administrative
Code.
(3) VOC content of a
coating applied by a dip coater.
(a) VOC
content of a coating applied by a dip coater (rolling thirty-day average VOC
content) that is not an EDP primer.
The as-applied VOC content of a coating applied by a dip coater
shall be determined by the owner or operator as a rolling thirty-day average of
the VOC content of the material (coating and thinner) added to the reservoir of
the dip coater. The rolling thirty-day average VOC content (C30), expressed in
pounds of VOC per gallon of coating, excluding water and exempt solvents, as
applied, shall be calculated for each day of operation of the dip coater as
follows:
Click to
view image
Where:
Ai,30 = amount of material i added to
the reservoir of the dip coater during a thirty-day period consisting of the
day of operation of the dip coater plus the previous twenty-nine calendar days,
expressed in gallons
Ci,VOC = VOC content of material i
expressed in pounds of VOC per gallon.
Vi,solids = volume fraction of solids
(nonvolatile matter) in material i.
Vi,VOC = volume fraction of VOC in
material i.
i = subscript denoting a specific material (coating or thinner)
added to the reservoir of the dip coater during the thirty-day period.
n = total number of materials (coatings and thinners) added to
the reservoir of the dip coater during the thirty-day period.
(b) VOC content of an EDP primer (calendar
month average).
The as applied VOC content of an EDP primer shall be determined
by the owner or operator as a monthly average of the VOC content of the
material (coating and thinner) added to the reservoir of the dip coater during
a calendar month. The monthly average VOC content (Cmonth), expressed in pounds
of VOC per gallon of solids, as applied, shall be calculated for each month of
operation of the dip coater as follows:
Click to
view image
Where:
Ai month = amount of material i added to
the reservoir of the dip coater during a calendar month, expressed in
gallons.
Ci,VOC = VOC content of material i
expressed in pounds of VOC per gallon.
Vi,solids = volume fraction of solids
(nonvolatile matter) in material i.
i = subscript denoting a specific material (coating or thinner)
added to the reservoir of the dip coater during the calendar month.
n = total number of materials (coatings and thinners) added to
the reservoir of the dip coater during the calendar
month.
(4)
Compliance with the limitations specified in paragraphs (C)(1)(c) to (C)(1)(e)
of this rule shall be determined each day of operation in accordance with the
publication entitled "Protocol for determining the daily volatile organic
compound emission rate of automobile and light-duty truck primer-surfacer and
topcoat operations" (EPA-453/R-08-002). Compliance with the limitation
specified in paragraph (C)(1)(a) of this rule shall be determined each day of
operation and is based upon a weighted average by volume of all coating
materials employed in the coating operation in the past thirty days. Compliance
with the limitation specified in paragraphs (C)(1)(b) and (C)(1)(f) of this
rule is based upon a weighted average by volume of all coating materials
employed in the coating operation in any one day.
(5) The solids turnover ratio
(RT) of an EDP coating operation shall be calculated as
follows:
RT =
LS/LE
Where:
LS = total volume of coating solids that
is added to the EDP coating operation in a calendar month (gallons).
LE = total volume design capacity of the
EDP system, which is the total liquid volume contained in the EDP system's
tanks, pumps, recirculating lines, filters, etc. at the system's designed
liquid operating level (gallons).
(6) Manufacturer's formulation data may be
accepted in lieu of the analytical procedures above. In the event of a dispute
between coating formulation data and data obtained by analytical procedures,
the data obtained by analytical procedures shall be employed, except as
otherwise provided in paragraph (B) (12) of rule
3745-21-10 of the Administrative
Code.
(7) Add-on pollution control
equipment.
For add-on air pollution control equipment employed in
accordance with paragraph (D) of this rule, the owner or operator shall do the
following:
(a) Meet the same
monitoring requirements as contained in
40
CFR 63.3168 and, if appropriate, "Protocol
for Determining the Daily Volatile Organic Compound Emission Rate of Automobile
and Light-Duty Truck PrimerSurfacer and Topcoat Operations"
(EPA-453/R-08-002).
(b) Conduct a
compliance test to determine the capture efficiency of a capture system, the
control efficiency of a control device (or each control device if a combination
of control devices is employed), and the overall control efficiency of the
add-on air pollution control equipment in accordance with
40 CFR
63.3165 and
40
CFR 63.3166, except where
40 CFR
63.3165 refers to the "Protocol for
Determining Daily Volatile Organic Compound Emission Rate of Automobile and
Light-Duty Truck Topcoat Operations," EPA-450/3-88-018, EPA-453/R-08-002 shall
be used instead, and, if appropriate, "Protocol for Determining the Daily
Volatile Organic Compound Emission Rate of Automobile and Light-Duty Truck
Primer-Surfacer and Topcoat Operations" (EPA-453/ R-08-002). During the
compliance test, the owner or operator shall establish the operating limits
(operating parameter values) for the required monitoring devices by following
the requirements contained in
40
CFR 63.3167 and, if appropriate, "Protocol
for Determining the Daily Volatile Organic Compound Emission Rate of Automobile
and Light-Duty Truck Primer-Surfacer and Topcoat Operations" (EPA-453/
R-08-002).
(G)
Recordkeeping and reporting.
(1) The
following types of records are to be maintained by the owner or operator of a
facility subject to this rule:
(a) Compliance
demonstration records for coating operations.
(b) Compliance demonstration records for
coating-related activities and cleaning materials.
(c) Monitoring records for add-on air
pollution control systems subject to the add-on pollution control requirements
of paragraph (D) of this rule.
(2) For any coating operation subject to
paragraph (C) of this rule, the owner or operator shall maintain the following
records:
(a) For each coating in use at the
facility:
(i) The name and VOC content as
received and as applied.
(ii) The
type of coating, as identified under paragraph (C) of this rule.
(b) All data, calculations, and
test results (including USEPA method 24 results) used in determining the VOC
content of each coating, expressed in pounds of VOC per gallon of coating,
excluding water and exempt solvents, as applied.
(c) The amount (gallons) of each coating used
each month at the facility.
(d) For
each EDP primer coating operation, calculate the turnover ratio
(RT) when used to adjust the VOC emission limit as
described in paragraphs (C)(1)(a)(ii) and (C)(1)(a)(iii) of this rule, by the
following equation:
RT = Vs /
VE, truncated after three decimal places
Where:
VE = volume of EDP primer coating tank,
in gallons.
Vs = volume of solids added to the EDP
primer coating tank during the month, in gallons.
Vs = summation of
(Ai,month)(Vi,solids) for i=1 to
i=n
Ai,month= amount of material i added to
the reservoir of the dip coater during a calendar month, expressed in
gallons.
Vi,solids= volume fraction of solids
(nonvolatile matter) in material i.
i = subscript denoting a specific material (coating or thinner)
added to the reservoir of the dip coater during the calendar month.
n = total number of materials (coatings and thinners) added to
the reservoir of the dip coater during the calendar month.
Then calculate or select the appropriate limit according to
paragraph (C) (1)(a) of this rule.
(e) For any coating operation subject to the
add-on pollution control equipment requirements of paragraph (D) of this rule:
(i) Identification of the coating line or
coating operation.
(ii)
Documentation on the overall control efficiency of each individual add-on
pollution control equipment and the overall control efficiency of the add-on
pollution control system, including design estimates and the results of
compliance tests conducted pursuant to paragraph (F)(7) of this rule.
(iii) For any coating that is controlled by
add-on pollution control equipment, the name of the coating, the dates (or time
periods) of control, and the amount (gallons) of such coating controlled each
month.
(f) Records
pertaining to a rolling thirty-day average VOC content for a dip coater, other
than an EDP primer coating operation:
(i) For
each day of operation, the gallons of each material (coating and thinner) added
to the dip coater reservoir.
(ii)
The VOC content (in pounds of VOC per gallon), volume fraction VOC, and volume
fraction solids for each material added to the dip coater reservoir.
(iii) For each day of operation, the rolling
thirty-day average VOC content in pounds of VOC per gallon of coating,
excluding water and exempt solvent, as applied, as determined in accordance
with paragraph (F)(3) of this rule.
(g) Records pertaining to a monthly average
VOC content for an EDP primer coating operation:
(i) For each day of operation, the gallons of
each material (coating and thinner) added to the dip coater
reservoir.
(ii) The VOC content (in
pounds of VOC per gallon), volume fraction VOC, and volume fraction solids for
each material added to the dip coater reservoir.
(iii) For month of operation, the monthly
average VOC content in pounds of VOC per gallon of solids, as determined in
accordance with paragraph (F)(3)(b) of this rule.
(h) Records pertaining a coating line subject
to paragraph (C)(1)(b) or paragraph (C)(1)(f) of this rule in which the owner
or operator elects to demonstrate the ongoing status of compliance with the
applicable emission limitation by means of a daily volume-weighted average VOC
content:
(i) Date of operation.
(ii) The name and identification number of
each coating, as applied on the date of operation.
(iii) The mass of VOC per volume (excluding
water and exempt solvents) and the volume of each coating (excluding water and
exempt solvents), as applied on the date of operation.
(iv) The daily volume-weighted average VOC
content of all coatings, as applied on the date of operation, calculated in
accordance with the equation specified in paragraph (B)(9) of rule
3745-21-10 of the Administrative
Code for Cvoc,2.
(i) For
any coating operation subject to paragraph (C)(1)(c), (C)(1)(d) or (C)(1) (e)
of this rule, the owner or operator shall maintain the records specified in
"Protocol for determining the daily volatile organic compound emission rate of
automobile and light-duty truck primer-surfacer and topcoat operations"
(EPA-453/R-08-002).
(3)
Compliance demonstration records for coating-related activities and cleaning
materials.
For the coating-related activities and cleaning materials, the
owner or operator shall maintain the following records on a monthly
basis:
(a) A copy of any documents and
the work implementation plan that address the procedures for ensuring
compliance with the work practices under paragraph (E) of this rule.
(b) A determination on whether the work
practices are being met.
(4) Monitoring records for add-on pollution
control equipment.
For an add-on pollution control system that is employed in
accordance with paragraph (D) of this rule, the owner or operator shall
maintain the same monitoring records as specified under paragraph (K)(5) of
rule 3745-21-15 of the Administrative
Code.
(5) All records made
to determine compliance with this rule shall be maintained for five years from
the date such record is created and shall be made available to the director or
any authorized representative of the director within ninety days of a
request.
(H) Compliance
dates.
(1) The owner or operator of a coating
operation that is subject to this rule shall comply with this rule no later
than the following dates:
(a) For any subject
coating operation located in Ashtabula, Cuyahoga,
Geauga, Lake, Lorain, Medina, Portage, or Summit county for which
installation commenced before May 12,
2011, the compliance date for the coating operation is either May 12, 2012 or
the date of initial startup of the coating operation, whichever is
later.
(b) For any subject coating
operation located in Ashtabula, Cuyahoga, Geauga, Lake,
Lorain, Medina, Portage, or Summit county for which installation
commenced on or after May 12, 2011, the compliance date for the coating
operation is the initial startup date of the coating operation.
(c)
For any subject
coating operation located in Butler, Clermont, Hamilton or Warren county for
which installation commenced before the effective date of this rule, the
compliance date is either March 1, 2023 or the date of initial startup of the
coating operation, whichever is later.
(d)
For any subject
coating operation located in Butler, Clermont, Hamilton or Warren county for
which installation commenced on or after the effective date of this rule, the
compliance date is the date of initial startup of the coating operation.
(2) The owner or
operator of a coating operation that is subject to this rule shall demonstrate
compliance with paragraph (D) of this rule by testing the control device on
each subject source in accordance with paragraph (F)(7) of this rule according
to the following:
(a) For any owner or
operator of a coating operation subject to paragraph (H)(1) (a) of this rule,
by no later than one hundred eighty days after the coating operations
compliance date.
(b) For any owner
or operator of a coating operation subject to paragraph (H)(1)(b) of this rule,
within one hundred eighty days after the coating operation's compliance
date.
(c) The Ohio EPA may accept
the results of an emission test conducted prior to May 12, 2011, if the owner
or operator provides information and data to the Ohio EPA which demonstrate
that the test was witnessed by the Ohio EPA or local air agency, that an
approved USEPA emission test method was employed, and that the operation of the
process was consistent with the current operating conditions and operating
capacity.
(3) Additional
testing of a subject coating operation and its VOC add-on air pollution control
equipment in accordance with paragraph (F)(7) of this rule may be required by
the director to ensure continued compliance.
(I) Applicability notification, compliance
certification and permit requirements.
(1)
The owner or operator of a coating operation that is
subject to this rule, is located in located in Ashtabula, Cuyahoga, Geauga,
Lake, Lorain, Medina, Portage, or Summit county, and has an initial startup of
the coating operation before May 12, 2011 shall notify the appropriate Ohio EPA
district office or local air agency in writing that the coating operation is
subject to this rule not later than July 11, 2011 (or within sixty days after
the coating operation becomes subject to this rule), providing the information
specified in paragraph (I)(5) of this rule.
(2)
The owner or
operator of a coating operation that is subject to this rule, is located in
Ashtabula, Cuyahoga, Geauga, Lake, Lorain, Medina, Portage, or Summit county,
and has an initial startup of the coating operation on or after May 12, 2011
shall notify the appropriate Ohio EPA district office or local air agency in
writing that the coating operation is subject to this rule not later than
either the date of initial startup of the the subject coating operation or July
11, 2011 (whichever is later), providing the information specified in paragraph
(I)(5) of this rule. The application for a permit-to-install under rule
3745-31-02 of the Administrative
Code may be used to fulfill the notification requirements of this
paragraph.
(3)
The owner or operator of a coating operation that is
subject to this rule, is located in Butler, Clermont, Hamilton or Warren
county, and has an initial startup of the coating operation before the
effective date of this rule shall notify the appropriate Ohio EPA district
office or local air agency in writing that the coating operation is subject to
this rule not later than sixty days after the effective date of this rule,
providing the information specified in paragraph (I) (5) of this
rule.
(4)
The owner or operator of a coating operation that is
subject to this rule, is located in Butler, Clermont, Hamilton or Warren
county, and has an initial startup of the coating operation on or after the
effective date of this rule shall notify the appropriate Ohio EPA district
office or local air agency in writing that the coating operation is subject to
this rule not later than either the date of initial startup of the the subject
coating operation or sixty days after the effective date of this rule
(whichever is later), providing the information specified in paragraph (I)(5)
of this rule. The application for a permit-to-install under rule
3745-31-02 of the Administrative
Code may be used to fulfill the notification requirements of this
paragraph.
(5)
The notificationrequired in paragraphs (I)(1) to (I)(4)
of this rule shall provide the following information:
(a) Name and address of the owner or
operator.
(b) Address (i.e.,
physical location) of the facility.
(c) Equipment description and Ohio EPA
application number (if assigned) of the subject process.
(d) Identification of the VOC emission
requirement, the means of compliance, and the compliance date for the subject
process.
(e) An application for an
operating permit or an application for a modification to an operating permit in
accordance with Chapter 3745-77 of the Administrative Code (for sources subject
to the Title V permit program) or an application for a permit-to-install and
operate or an application for a modification to a permit-to-install and operate
in accordance with Chapter 3745-31 of the Administrative Code (for sources not
subject to the Title V permit program) for each subject process that meets one
of the following:
(i) The process does not
possess an effective operating permit or permit-to-install and
operate.
(ii) The process possesses
an effective operating permit or permit-to-install and operate and the owner or
operator cannot certify in writing to the director that such subject process is
in compliance with all requirements of this rule. An application for an
operating permit or permit-to-install and operate is not required provided the
subject process is operating under an effective permit and certifies
compliance. Such certification shall include all compliance certification
requirements under paragraph (I)(6) of this rule.
(6) Compliance
certification.
(a) The owner or operator of a
coating operation that is subject to this rule shall notify the Ohio EPA
district office or local air agency in writing within thirty days following the
completion of any of the following requirements:
(i) For a process subject to the VOC emission
requirements in paragraph (C) of this rule, the first documented achievement of
compliance with each of the requirements.
(ii) For a process subject to the VOC add-on
air pollution control equipment in paragraph (D) of this rule:
(a) The completion of installation and
initial use of a VOC emission control system for subject process.
(b) The completion of installation and
initial use of any monitoring devices required under paragraph (F)(7) of this
rule for the subject process.
(c)
The completion of any compliance testing conducted in accordance with paragraph
(F)(7) of this rule to demonstrate compliance with the applicable control
requirements.
(b) The compliance certification under
paragraph (I)(6)(a) of this rule shall provide the following, where applicable:
(i) A description of the
requirements.
(ii) A description of
the VOC emission control system.
(iii) A description of the monitoring
devices.
(iv) A description of the
records that document continuing compliance.
(v) The results of any compliance tests,
including documentation of test data.
(vi) The results of any records that document
continuing compliance, including calculations.
(vii) A statement by the owner or operator of
the facility as to whether the subject process has complied with the
requirements.
(J) Requirements for an owner or operator of
an automobile and light-duty truck assembly plant coating operation that
determines the operation is not subject to one or more of the
following:
(1) The owner or operator of a
coating operation that determines the facility's total actual VOC emissions,
before the application of control systems and devices, from all automobile and
light-duty truck assembly plant coating operations, including related cleaning
activities, are not equal to or greater than the limitation specified in
paragraph (A)(2)(a) of this rule, shall select one of the following methods and
maintain the following records for a period of five years:
(a) Monthly recordkeeping method, as follows.
(i) Total pounds or gallons of each coating
and cleaning solvent used per calendar month.
(ii) VOC content (per cent by weight or
pounds per gallon, whichever is consistent with the records kept in paragraph
(J)(1)(a)(i) of this rule) of each coating and cleaning solvent used per
calendar month.
(iii) The total
monthly VOC emissions, before the application of capture systems and control
devices, in pounds for all coatings and cleaning solvents employed per calendar
month.
(iv) The rolling
twelve-month average of VOC emissions, in tons, before the application of
capture systems and control devices. The rolling twelve-month average shall be
calculated as the total VOC emissions, for the current calendar month, plus the
total VOC emissions from the previous eleven calendar months.
(b) Daily emissions method.
Provided total VOC emissions are less than 15.0 pounds per day,
the owner or operator may elect to maintain the following records in lieu of
the records required under paragraph (J)(1)(a) of this rule:
(i) Total pounds or gallons of each coating
and cleaning solvent used per day.
(ii) VOC content (per cent by weight or
pounds per gallon, whichever is consistent with the records kept in paragraph
(J)(1)(b)(i) of this rule) of each coating used per day.
(iii) The total daily VOC emissions, before
the application of capture systems and control devices, in pounds for all
coatings employed per day.
(2) The owner or operator of a coating
operation that determines a coating is not subject to paragraph (C) of this
rule because the use of the coating in all processes are supplied by the
manufacturer in containers with a net volume of sixteen ounces or less, or a
net weight of one pound or less, in accordance with paragraph (A)(3)(b)(ii) of
this rule, shall maintain records for a period of five years identifying that
all supplied containers of said materials meet the exemption.
(3) The owner or operator of a coating
operation that determines a coating is not subject to paragraph (C) of this
rule because the use of the coating in all processes meets the low usage
coating exemption, in accordance with paragraph (A)(3)(b)(iii) of this rule,
shall maintain the following records for a period of five years:
(a) The name of each separate coating
formulation.
(b) The amount
(gallons) used during the month at the facility for each separate coating
formulation.
(c) The total amount
(gallons) used during the calendar year at the facility for each separate
coating formulation and for all such coatings formulations
combined.