Current through all regulations passed and filed through September 16, 2024
[Comment: For dates and availability of non-regulatory
government publications, publications of recognized organizations and
associations, federal rules, and federal statutory provisions referenced in
this rule, see paragraph (JJ) of rule
3745-21-01 of the Administrative
Code titled to "referenced materials."]
(A) Applicability.
(1) Except as provided in paragraph (B) of
this rule, paragraphs (C) to (L) of this rule shall apply to the following boat
manufacturing operations at any boat manufacturing facility that meets all of
the criteria under paragraph (A)(2) of this rule:
(a) Open molding resin and gel coat
operations (these include pigmented gel coat, clear gel coat, production resin,
tooling gel coat, and tooling resin).
(b) Resin and gel coat mixing
operations.
(c) Resin and gel coat
application equipment cleaning operations.
The owner or operator of a boat manufacturing facility that
manufactures solely fiberglass parts of boats such as hatches, seats, lockers,
or boat trailers is not considered a boat manufacturing facility for the
purpose of this rule.
(2) The boat manufacturing operations meet
the following:
(a) Are located at a boat
manufacturing facility where the total actual VOC emissions from all boat
manufacturing operations identified in paragraph (A)(1) of this rule
(including, but not limited to emissions from the manufacture of hatches,
seats, lockers, trailers or cleanup materials) are equal to or greater than 2.7
tons per rolling twelve-month period, before the application of control system
and devices.
(b) Are located at a
boat manufacturing facility in Ashtabula, Butler,
Clermont, Cuyahoga, Geauga, Hamilton, Lake,
Lorain, Medina, Portage, Summit
or Warren county.
(B) Exemptions.
The following operations or materials are exempt from the
monomer and nonmonomer VOC requirements of paragraph (D) of this rule:
(1) Production resins (including skin coat
resins) that must meet specifications for use in military vessels or must be
approved by the United States coast guard for use in the construction of
lifeboats, rescue boats, and other lifesaving appliances approved under 46 CFR
subchapter Q or the construction of small passenger vessels regulated by 46 CFR
subchapter T. Production resins for which this exemption is used shall be
applied with a nonatomized resin application method.
(2) Pigmented, clear, and tooling gel coat
used for part or mold repair and touch-up. The total gel coat materials
included in this exemption shall not exceed 1.0 per cent by weight of all gel
coat used at the facility on a twelve-month rolling basis.
(3) Pure, one hundred per cent vinylester
resin used for skin coats. This exemption does not apply to blends of
vinylester and polyester resins used for skin coats. Resins for which this
exemption is used shall be applied with a nonatomized application method. The
total resin materials included in the exemption cannot exceed 5.0 per cent by
weight of all resin used at the facility on a twelve-month rolling
basis.
(4) Any closed molding
operation that meets the specific definition of closed molding as defined in
paragraph (HH) of rule
3745-21-01 of the Administrative
Code. Open molding resin and gel coat operations that precede a closed molding
operation are not exempt. Examples of these operations include gel coat or skin
coat layers that are applied before lamination is performed by closed molding.
Any owner or operator of a facility claiming an exemption
pursuant to this subparagraph shall record and maintain records, as applicable,
in accordance with paragraph (M)(2) of this rule.
(C) Definitions.
The definitions applicable to this rule are contained in
paragraphs (A), (B), and (HH) of rule
3745-21-01 of the Administrative
Code.
(D) Molding resin and
gel coat operation standards.
(1) The owner or
operator of a boat manufacturing facility shall limit monomer VOC emissions
from the five operations listed below to the monomer VOC limitation specified
in paragraph (D)(3) of this rule.
(a)
Production resin.
(b) Pigmented gel
coat.
(c) Clear gel coat.
(d) Tooling resin.
(e) Tooling gel coat.
(2) Non-monomer VOC content.
The owner or operator of a boat manufacturing facility shall
not apply any resin or gel coat that exceeds a non-monomer content of 5.0 per
cent, by weight, of resin or gel coat.
(3) Monomer VOC emission limitation.
(a) The owner or operator of a boat
manufacturing facility shall limit monomer VOC emissions from open molding
resin and gel coat operations to the limitation specified by the following
equation, based on a twelve-month rolling average.
Monomer VOC limit = [92(MR) +
318(MPG) + 582(MCG) +
108(MTR) + 428(MTG)]
Where:
Monomer VOC limit = total allowable monomer VOC that can be
emitted from the molding operations included in the average, pounds per
twelvemonth period.
MR = mass of production resin used in
the past twelve months, excluding any materials that are exempt pursuant to
paragraph (B) of this rule, in tons.
MPG = mass of pigmented gel coat used in
the past twelve months, excluding any materials that are exempt pursuant to
paragraph (B) of this rule, in tons.
MCG = mass of clear gel coat used in the
past twelve months, excluding any materials that are exempt pursuant to
paragraph (B) of this rule, in tons.
MTR = mass of tooling resin used in the
past twelve months, excluding any materials that are exempt pursuant to
paragraph (B) of this rule, in tons.
MTG = mass of tooling gel coat used in
the past twelve months, excluding any materials that are exempt pursuant to
paragraph (B) of this rule, in tons.
The numerical coefficients associated with each term on the
right hand side of the equation are the allowable monomer VOC emission rate for
that particular material in units of pounds per ton of material
used.
(b) The owner or
operator of a boat manufacturing facility using a filled production resin or
filled tooling resin shall limit monomer VOC emissions from molding operations
to the following limits:
(i) If the filled
resin is used as a production resin; less than or equal to 92.0 pounds of
monomer VOC per ton of filled resin applied.
(ii) If the filled resin is used as a tooling
resin; less than or equal to 108.0 pounds of monomer VOC per ton of filled
resin applied.
(E) Cleaning material standards.
(1) The VOC content of cleaning solvents
employed for routine application equipment cleaning shall contain a maximum of
5.0 per cent VOC, by weight, or have a composite partial vapor pressure of no
more than 0.50 mmHg at sixty-eight degrees Fahrenheit.
(2) Only non-VOC solvents shall be used to
remove cured resin and gel coat from application equipment.
(F) Application technique standards.
(1) Production resins exempt pursuant to
paragraph (B)(1) of this rule shall be applied with a nonatomized application
method.
(2) Pure one hundred per
cent vinylester used for skin coats exempt pursuant to paragraph (B)(3) of this
rule shall be applied with a nonatomized application
method.
(G) Work practice
standards.
All resin and gel coat mixing containers with a capacity equal
to or greater than 55.0 gallons, including those used for on-site mixing of
putties and polyputties, have a cover with no visible gaps in place at all
times. This work practice standard does not apply when material is being
manually added to or removed from a container, or when mixing or pumping
equipment is being placed in or removed from a container.
(H) Compliance procedures and test methods.
(1) Non-monomer VOC content requirement of
paragraph (D)(2) of this rule.
Compliance with the non-monomer VOC content (weight per cent)
for resin and gel coat materials shall be determined by using test methods and
procedures specified in paragraph (B) of rule
3745-21-10 of the Administrative
Code.
(2) The monomer VOC
emission limitation requirement of paragraph (D)(3) of this rule.
Compliance with the monomer VOC emission limitation for resin
and gel coat operations shall be determined using one of the following
options:
(a) Compliant material
option.
(i) The owner or operator shall
demonstrate compliance by using resins and gel coats that meet the monomer VOC
content requirements in table 1 of this rule.
Table 1 Alternative VOC content requirements for molding resin
and gel coat operations
|
Operation |
Application Method |
Weighted-Average Monomer VOC Content
(weight per cent) |
|
Production resin |
Atomized |
28.0 |
|
Production resin |
Nonatomized |
35.0 |
|
Pigmented gel coat |
Any method |
33.0 |
|
Clear gel coat |
Any method |
48.0 |
|
Tooling resin |
Atomized |
30.0 |
|
Tooling resin |
Nonatomized |
39.0 |
|
Tooling gel coat |
Any method |
40.0 |
(ii)
The monomer VOC content (weight per cent) shall be determined by using SCAQMD
method 312-91. As an alternative, manufacture's formulation data may be used to
demonstrate compliance. If there is a discrepancy between the manufacture's
formulation data and the results of a subsequent test, test method results will
be the determining factor unless the owner or operator can demonstrate to the
director that the manufacturer's formulation data are correct.
(iii) Compliance using the VOC content
requirements listed in table 1 of this rule is based on a twelve-month rolling
average that is calculated at the end of every month. The first twelve-month
rolling-average period begins on the compliance date specified in paragraph
(K)(1) of this rule. If the owner or operator is using filled material
(production resin or tooling resin), the owner or operator shall comply
according to the procedure described in paragraph (H) (3) of this
rule.
(iv) At the end of the
twelfth month after the facility's compliance date and at the end of every
subsequent month, the owner or operator shall review the VOC contents of the
resins and gel coats used in the past twelve months in each operation. If all
resins and gel coats used in an operation have VOC contents no greater than the
applicable VOC content limitations in table 1 of this rule, then the owner or
operator is in compliance with the emission limitation specified in paragraph
(D)(3) of this rule for that twelve-month period for that operation. In
addition, the owner or operator does not need to complete the weighted-average
VOC content calculation contained in paragraph (H)(2)(a)(v) of this rule for
that operation.
(v) In the event
the owner or operator does not demonstrate compliance under paragraph
(H)(2)(a)(iv) of this rule, at the end of every month, the owner or operator
shall use the following equation to calculate the weighted average VOC content
for all resins and gel coats used in each operation in the past twelve months.
Click to
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Where:
Mi = mass of molding resin or gel coat
"i" used in the past twelve months in an operation, tons.
VOCi = Monomer VOC content, by weight
percent, of molding resin or gel coat "i" used in the past twelve months in an
operation.
n = number of different molding resins or gel coats used in the
past twelve months in an operation.
If the weighted-average VOC content for all materials of a
certain type and specific application method does not exceed the applicable VOC
content limitation specified in table 1 of this rule, then the owner or
operator is in compliance with the emission limitation specified in paragraph
(D)(3) of this rule.
(b) Emissions averaging option.
(i) Compliance using the emissions averaging
option is demonstrated on a twelve-month rolling-average basis and is
determined at the end of every month (twelve times per year). The first
twelve-month rolling-average period begins on the compliance date specified in
paragraph (K)(1) of this rule.
(ii)
At the end of the twelfth month after the facility's compliance date and at the
end of every subsequent month, use the following equation to demonstrate that
the VOC emissions from those operations included in the average do not exceed
the emission limitation in paragraph (D)(3) of this rule calculated for the
same twelve-month period. (Include terms in the equation specified in paragraph
(D) (3) of this rule and the following equation for only those operations and
materials included in the average.)
Monomer VOC emissions =
(PVR)(MR) +
(PVPG)(MPG) +
(PVCG) (MCG) +
(PVTR)(MTR) +
(PVTG)(MTG)
Where:
Monomer VOC emissions = Monomer VOC emissions calculated using
the monomer VOC emission equations for each operation included in the average,
in pounds.
PVR = Weighted-average monomer VOC
emission rate for production resin used in the past twelve months, in pounds
per ton.
MR = Mass of production resin used in
the past twelve months, in tons.
PVPG = Weighted-average monomer VOC
emission rate for pigmented gel coat used in the past twelve months, in pounds
per ton.
MPG = Mass of pigmented gel coat used in
the past twelve months, in tons.
PVCG = Weighted-average monomer VOC
emission rate for clear gel coat used in the past twelve months, in pounds per
ton.
MCG = Mass of clear gel coat used in the
past twelve months, in pounds.
PVTR = Weighted-average monomer VOC
emission rate for tooling resin used in the past twelve months, in pounds per
ton.
MTR = Mass of tooling resin used in the
past twelve months, in tons.
PVTG = Weighted-average monomer VOC
emission rate for tooling gel coat used in the past twelve months, in pounds
per ton.
MTG = Mass of tooling gel coat used in
the past twelve months, in tons.
(iii) At the end of every month, use the
following equation to compute the weighted-average monomer VOC emission rate
for each molding resin and gel coat operation included in the average.
Click to
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Where:
PVOP = weighted-average monomer VOC
emission rate for each molding operation (PVR,
PVPG, PVCG,
PVTR, and PVTG) included in the
average, pounds of monomer VOC per ton of material applied.
Mi = mass of resin or gel coat "i" used
within an operation in the past twelve months, in tons.
n = number of different molding resins and gel coats used
within an operation in the past twelve months.
PVi = the monomer VOC emission rate for
resin or gel coat "i" used within an operation in the past twelve months,
pounds of monomer VOC per tons of material applied. PVi
shall equal PVF as calculated under paragraph (H)(3) of
this rule when using filled resins.
(iv) The owner or operator shall use the
equations in table 2 of this rule to calculate the monomer VOC emission rate
(PVi) for each resin and gel coat used in each operation
in the past twelve months.
Table 2 Monomer VOC emission rate formulas for molding
operations.
|
Operation |
Application Method |
Formula to calculate the monomer VOC emission
rate. |
|
Production resin, tooling resin |
Atomized |
0.014 x (Resin VOC per
cent)2.425 |
|
Atomized, plus vacuum bagging with
roll-out |
0.01185 x (Resin VOC per
cent)2.425 |
|
Atomized, plus vacuum bagging without
roll-out |
0.00945 x (Resin VOC per
cent)2.425 |
|
Nonatomized |
0.014 x (Resin VOC per
cent)2.275 |
|
Nonatomized, plus vacuum bagging with
roll-out |
0.0110 x (Resin VOC per
cent)2.275 |
|
Nonatomized, plus vacuum bagging without
roll-out |
0.0076 x (Resin VOC per
cent)2.275 |
|
Pigmented gel coat, clear gel coat, tooling gel
coat |
All methods |
0.445 x (Gel coat VOC per
cent)1.675 |
Equations in table 2 of this rule calculate the monomer VOC
emission rate value in kilograms of VOC per megagrams of resin or gel coat
applied. To convert the monomer VOC emission rate to pounds per ton multiply
the product of the equation by two. The equations for vacuum bagging with
roll-out are applicable when a facility rolls out the applied resin and fabric
prior to applying the vacuum bagging materials. The equations for vacuum
bagging without roll-out are applicable when a facility applies the vacuum
bagging materials immediately after resin application without rolling out the
resin and fabric. VOC per cent equals VOC content as supplied, expressed as a
weight-per cent value between zero and one hundred per cent.
(v) If the monomer VOC emissions, as
calculated in paragraph (H)(2)(b)(ii) of this rule, are less than the monomer
VOC emission limitation calculated in the equation specified in paragraph
(D)(3)(a) of this rule for the same twelve-month period, then the facility is
in compliance with the emission limitation calculated in paragraph (D)(3)(a) of
this rule for those operations and materials included in the average.
(vi) Those operations and materials not
included in this emissions average option shall demonstrate compliance using an
option in paragraph (H)(2)(a) or (H)(2)(c) of this rule.
(c) Add-on control option.
(i) The owner or operator shall demonstrate
compliance by employing an add-on control device with a minimum overall control
efficiency that will meet the monomer VOC emission limitations specified in
paragraph (D)(3) of this rule.
(ii)
Compliance shall be determined by performing emissions tests in accordance with
the following:
(a) The general provisions
specified under paragraphs (A)(2) to (A)(5) of rule
3745-21-10 of the Administrative
Code shall apply to the compliance testing.
(b) The test methods and procedures of
paragraph (C) of rule
3745-21-10 of the Administrative
Code shall be followed.
(c) When
calculating the monomer VOC emission limitation in paragraph (D)(3) of this
rule, the owner or operator shall use the mass of each material used during the
control device performance test (in lieu of the mass of each material used over
the past twelve months) to determine the emission limit that is applicable
during the test. If the measured emissions at the outlet of the control device
are less than the emission limit, then the facility will be considered to have
achieved compliance with the emission limit.
(3) The monomer VOC
emission limitation (for filled resins) requirement of paragraph (D)(3)(b) of
this rule.
(a) If the owner or operator is
using a filled production resin or filled tooling resin, compliance shall be
demonstrated for the filled material on an as-applied basis using the following
equation:
PVF = (PVU)(100 -
per cent filler) / 100
Where:
PVF = The as-applied monomer VOC
emission rate for a filled production resin or tooling resin, pounds of monomer
VOC per ton of filled material.
PVu = The monomer VOC emission rate for
the neat (unfilled) resin, before filler is added, as calculated using the
formulas in table 2 of this rule.
Per cent filler = The weight-per cent of filler in the
as-applied filled resin system.
(b) If the owner or operator is including a
filled resin in the emissions averaging procedure described in paragraph
(H)(2)(b) of this rule, then the owner or operator shall use the value of
PVF calculated using the equation above for the value of
PVi in equation specified in paragraph (H)(2)(b)(iii) of
this rule.
(4) The
cleaning material requirements of paragraph (E) of this rule.
(a) Compliance with the VOC content
requirement shall be determined by using the procedures outlined in USEPA
method 24.
(b) Compliance with the
vapor pressure requirement shall be determined by the following procedures:
(i) Determining the identity and quantity of
each compound in a blended organic solvent by using ASTM D2306-00, or by using
ASTM E260-96(2011) for organics and ASTM D3792-05(2009) for water content, if
applicable, or the manufacturer's product formulation data; and
(ii) Determining the vapor pressure of each
pure VOC component by using ASTM D2879-10 or from publications such as "Perry's
Chemical Engineer's Handbook," "CRC Handbook of Chemistry and Physics," or
"Lange's Handbook of Chemistry"; and
(iii) Calculating the composite partial
pressure of the solvent by using the formula for composite partial pressure.
For the purpose of this calculation, the blended solvent shall be assumed to be
an ideal solution where "Raoult's Law" applies. The partial pressures of each
compound at twenty degrees Celsius (sixty-eight degrees Fahrenheit) shall be
used in the formula.
The VOC composite partial vapor pressure is calculated as
follows:
Click to
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Where:
Wi= Weight of the "i"th VOC compound, in
grams.
Ww = Weight of water, in grams.
We = Weight of exempt compound, in
grams.
MWi = Molecular weight of the "i"th VOC
compound, in grams per gram-mole.
MWw = Molecular weight of water, in
grams per gram-mole.
MWe = Molecular weight of the "e"th
exempt compound, in grams per gram-mole.
PPc = VOC composite partial pressure at
twenty degrees Celsius (sixty-eight degrees Fahrenheit), in mmHg.
VPi = Vapor pressure of the "i"th VOC
compound at twenty degrees Celsius (sixty-eight degrees Fahrenheit), in
mmHg.
(I) Monitoring and recordkeeping.
(1) The owner or operator of a boat
manufacturing facility that is subject to the provisions of this rule shall
collect and record the following information for each operation subject to this
rule on a monthly basis and shall maintain the information at the facility for
a period of five years:
(a) The total amounts,
in pounds, of atomized molding production resin, nonatomized production resin,
pigmented gel coat, clear gel coat, atomized tooling resin, nonatomized tooling
resin, and tooling gel coat used per month and the weighted-average VOC
contents for each operation, expressed as weight per cent.
(b) All calculations performed pursuant to
paragraph (H) of this rule.
(c) The
VOC content of each non-monomer resin and gel coat employed.
(d) For each cleaning material employed for
routine application equipment cleaning, either the VOC content, by weight per
cent or the composite vapor pressure, in mmHg; whichever is the applicable
requirement selected to comply with the cleaning solvent requirements of
paragraph (E) of this rule.
(e)
Calculations performed to establish the monomer VOC emission limitation as
specified in paragraph (D)(3)(a) of this rule.
(2) If an owner or operator of a boat
manufacturing facility that employs add-on control equipment pursuant to
paragraph (H)(2)(c) of this rule consisting of a thermal incinerator or
catalytic incinerator to achieve and maintain compliance, the owner or operator
shall comply with the following:
(a)
Continuous temperature monitoring and continuous temperature recording
equipment shall be installed and operated to accurately measure the operating
temperature for the control device.
(b) The following information shall be
collected and recorded for each day of operation of the control device, and the
information shall be maintained at the facility for a period of five years:
(i) A log or record of the operating time for
the control device, monitoring equipment, and the associated boat manufacturing
operation.
(ii) For thermal
incinerators, all three-hour periods of operation during which the average
combustion temperature was more than fifty degrees Fahrenheit below the average
combustion temperature during the most recent emission test that demonstrated
that the boat manufacturing facility was in compliance.
(iii) For catalytic incinerators, all
three-hour periods of operation during which the average temperature of the
dryer exhaust gases immediately before the catalyst bed was more than fifty
degrees Fahrenheit below the average temperature of the dryer exhaust gases
during the most recent emission test that demonstrated that the boat
manufacturing facility was in compliance, and one of the following:
(a) All three-hour periods during which the
average temperature difference across the catalyst bed was less than eighty per
cent of the average temperature difference during the most recent emission test
that demonstrated that the boat manufacturing facility was in
compliance.
(b) Records required by
an inspection and maintenance plan for the catalytic incinerator that meets
paragraph (I)(4) of this rule.
(3) If an owner or operator of a boat
manufacturing facility operates add-on control equipment pursuant to paragraph
(H)(2)(c) of this rule consisting of a carbon adsorption system to achieve and
maintain compliance, the owner or operator shall comply with the following:
(a) One of the following types of monitoring
and recording equipment shall be installed and operated for the carbon
adsorption system:
(i) A continuous emission
monitoring and recording system that is capable of accurately measuring and
recording the concentration of organic compounds in the exhaust gases from the
carbon adsorption system.
(ii)
Monitoring and recording equipment that are capable of accurately measuring and
recording the total mass steam flow rate for each regeneration cycle of each
carbon bed.
(iii) Monitoring and
recording equipment that are capable of accurately measuring and recording the
temperature of each carbon bed after regeneration (and after completion of any
cooling cycle).
(b) The
following information shall be collected and recorded for each day of operation
of the carbon adsorption system, and the information shall be maintained at the
facility for a period of five years:
(i) A log
or record of the operating time for the carbon adsorption system, monitoring
equipment, and the associated boat manufacturing operation.
(ii) For a carbon adsorption system that
employs a continuous emission monitoring and recording system to measure and
record the concentration of organic compounds in the exhaust gases, all
three-hour periods of operation during which the average concentration level or
reading in the exhaust gases is more than twenty per cent greater than the
exhaust gas organic compound concentration level or reading measured by the
most recent performance test that demonstrated that the boat manufacturing
facility was in compliance.
(iii)
For a carbon adsorption system that employs monitoring and recording equipment
to measure and record the total mass steam flow rate for each regeneration
cycle of each carbon bed, all carbon bed regeneration cycles during which the
total mass steam flow rate was more than ten per cent below the total mass
steam flow rate during the most recent performance test that demonstrated that
the boat manufacturing facility was in compliance.
(iv) For a carbon adsorption system that
employs monitoring and recording equipment to measure and record the
temperature of each carbon bed after regeneration (and after completion of any
cooling cycle), all carbon bed regeneration cycles during which the temperature
of the carbon bed after regeneration (and after completion of any cooling
cycle) was more than ten per cent greater than the carbon bed temperature
during the most recent performance test that demonstrated that the boat
manufacturing facility was in compliance.
(4) For an owner or operator that elects to
monitor the dryer exhaust gases immediately before the catalyst bed of the
catalytic incinerator only, in accordance with paragraph (I)(2)(b)(iii)(b) of
this rule, an inspection and maintenance plan shall be developed, maintained
on-site, and made readily available upon the request of the appropriate Ohio
EPA district office or local air agency. At a minimum, the plan shall include
the following:
(a) Annual sampling and
analysis of the catalyst activity (i.e., conversion efficiency) following the
manufacturer's or catalyst supplier's recommended procedures.
(b) Monthly inspection of the oxidizer system
including the burner assembly and fuel supply lines for problems.
(c) Annual internal and monthly external
visual inspection of the catalyst bed to check for channeling, abrasion, and
settling. If problems are found, corrective action consistent with the
manufacturer's recommendations shall be implemented and a new performance test
to determine destruction efficiency in accordance with paragraph (C) of rule
3745-21-10 of the Administrative
Code shall be conducted.
(d)
Records, and a description of the results of each inspection and catalyst
activity analysis.
(J) Reporting.
(1) Any owner or operator of a boat
manufacturing facility that is subject to the provisions of this rule shall
notify the director of any record maintained in accordance with paragraph
(I)(1) of this rule showing the use of noncomplying materials. A copy of such
record shall be sent to the director within thirty days following the end of
the month in which the use of noncomplying materials occurs.
(2) Any owner or operator of a boat
manufacturing facility that employs control equipment pursuant to paragraph
(H)(2)(c) of this rule shall submit to the director quarterly summaries of the
records required by paragraphs (I)(2)(b) and (I)(3)(b) of this rule. These
quarterly reports shall be submitted no later than April thirtieth, July
thirty-first, October thirty-first, and January thirty-first, and shall cover
the records for the previous calendar quarters.
(K) Compliance dates.
(1) The owner or operator of a facility that
is subject to this rule shall comply with this rule no later than the following
dates:
(a) For any subject boat manufacturing
facility located in Ashtabula, Cuyahoga, Geauga, Lake,
Lorain, Medina, Portage, or Summit county for which installation
commenced before May 12, 2011, the compliance date for the boat manufacturing
facility is either May 12, 2012 or the date of initial startup of the boat
manufacturing facility, whichever is later.
(b) For any subject boat manufacturing
facility located in Ashtabula, Cuyahoga, Geauga, Lake,
Lorain, Medina, Portage, or Summit county for which installation
commenced on or after May 12, 2011, the compliance date for the boat
manufacturing facility is the initial startup date of the boat manufacturing
facility.
(c)
For any subject boat manufacturing facility located in
Butler, Clermont, Hamilton or Warren county for which installation commenced
before the effective date of this rule, the compliance date is either March 1,
2023 or the date of initial startup of the boat manufacturing facility,
whichever is later.
(d)
For any subject boat manufacturing facility located in
Butler, Clermont, Hamilton or Warren county for which installation commenced on
or after the effective date of this rule, the compliance date is the date of
initial startup of the the boat manufacturing facility.
(2) If an owner or
operator of a boat manufacturing facility that is subject to this rule and
employs add-on control equipment to comply with this rule, pursuant to
paragraph (H)(2)(c) of this rule, the owner or operator shall demonstrate
compliance with paragraph (H)(2)(c) of this rule by testing the VOC emission
control equipment in accordance with paragraph (H)(2)(c)(ii) of this rule
according to the following:
(a) For any owner
or operator of a facility subject to paragraph (K)(1)(a) of this rule, by no
later than ninety days after the operation's compliance date. In addition, the
Ohio EPA may accept the results of an emission test conducted prior to May 12,
2011, if the owner or operator provides information and data to the Ohio EPA
which demonstrate that the test was witnessed by the Ohio EPA or local air
agency, that an approved USEPA emission test method was employed, and that the
operation of the operation was consistent with the current operating conditions
and operating capacity.
(b) For any
owner or operator of a facility subject to paragraph (K)(1)(b) of this rule,
within one hundred eighty days after the facility's compliance date.
(3) Additional testing
of the VOC emission control equipment for a boat manufacturing facility in
accordance with paragraph (H)(2)(c) of this rule may be required by the
director to ensure continued compliance.
(L) Applicability notification, compliance
certification, and permit application.
(1)
The owner or operator of a boat manufacturing facility
that is subject to this rule, is located in located in Ashtabula, Cuyahoga,
Geauga, Lake, Lorain, Medina, Portage, or Summit county, and has an initial
startup before May 12, 2011 shall notify the appropriate Ohio EPA district
office or local air agency in writing that the boat manufacturing facility is
subject to this rule not later than July 11, 2011 or within sixty days after
the boat manufacturing facility becomes subject to this rule, providing the
information specified in paragraph (L)(5) of this rule.
(2)
The owner or
operator of a boat manufacturing facility that is subject to this rule, is
located in Ashtabula, Cuyahoga, Geauga, Lake, Lorain, Medina, Portage, or
Summit county, and has an initial startup on or after May 12, 2011 shall notify
the appropriate Ohio EPA district office or local air agency in writing that
the boat manufacturing facility is subject to this rule not later than either
the date of initial startup of the boat manufacturing facility or July 11, 2011
(whichever is later), providing the information specified in paragraph (L)(5)
of this rule. The application for a permit-to-install under rule
3745-31-02 of the Administrative
Code may be used to fulfill the notification requirements of this
paragraph.
(3)
The owner or operator of a boat manufacturing facility
that is subject to this rule, is located in Butler, Clermont, Hamilton or
Warren county, and has an initial startup before the effective date of this
rule shall notify the appropriate Ohio EPA district office or local air agency
in writing that the boat manufacturing facility is subject to this rule not
later than sixty days after the effective date of this rule, providing the
information specified in paragraph (L)(5) of this rule.
(4)
The owner or
operator of a boat manufacturing facility that is subject to this rule, is
located in Butler, Clermont, Hamilton or Warren county, and has an initial
startup on or after the effective date of this rule shall notify the
appropriate Ohio EPA district office or local air agency in writing that the
boat manufacturing facility is subject to this rule not later than either the
date of initial startup of the boat manufacturing facility or sixty days after
the effective date of this rule (whichever is later), providing the information
specified in paragraph (L)(5) of this rule. The application for a
permit-to-install under rule
3745-31-02 of the Administrative
Code may be used to fulfill the notification requirements of this
paragraph.
(5)
The notificationrequired in
paragraphs (L)(1) to (L)(4) of this rule shall provide the following
information:
(a) Name and address of the owner
or operator.
(b) Address (i.e.,
physical location) of the affected facility.
(c) Description of the boat manufacturing
facility and Ohio EPA emissions unit number, if assigned.
(d) Identification of the VOC emission
requirement, the means of compliance and the compliance date for the boat
manufacturing facility.
(e) An
application for an operating permit or an application for a modification to an
operating permit in accordance with Chapter 3745-77 of the Administrative Code
(for sources subject to the Title V permit program) or an application for a
permit-to-install and operate or an application for a modification to a
permit-to-install and operate in accordance with Chapter 3745-31 of the
Administrative Code (for sources not subject to the Title V permit program) for
each subject process that meets one of the following:
(i) The process does not possess an effective
operating permit or permit-to-install and operate.
(ii) The process possesses an effective
operating permit or permit-to-install and operate and the owner or operator
cannot certify in writing to the director that such subject operation is in
compliance with this rule. An application for an operating permit or
permit-to-install and operate is not required provided the subject process is
operating under an effective permit and certifies compliance. Such
certification shall include all compliance certification requirements under
paragraph (L)(6) of this rule.
(6)
Compliance certification.
(a) The owner or
operator of a fiberglass boat manufacturing facility that is subject to this
rule shall notify the Ohio EPA district office or local air agency in writing
within thirty days following the completion of any of the following:
(i) For a boat manufacturing facility subject
to the VOC emission requirements in paragraph (D) of this rule, the first
documented achievement of compliance with the requirements.
(ii) For a boat manufacturing facility
subject to the add-on control requirement in paragraph (H)(2)(c) of this rule:
(a) The completion of installation and
initial use of the add-on control system.
(b) The completion of installation and
initial use of any monitoring devices required under paragraph (I) of this
rule.
(c) The completion of any
compliance testing conducted in accordance with paragraph (K)(2) of this rule
to demonstrate compliance with the applicable control requirement.
(b) The compliance
certification under paragraph (L)(6)(a) of this rule shall provide the
following, where applicable:
(i) A description
of the requirements.
(ii) A
description of the VOC emission control system.
(iii) A description of the monitoring
devices.
(iv) A description of the
records that document continuing compliance.
(v) The results of any compliance tests,
including documentation of test data.
(vi) The results of any records that document
continuing compliance, including calculations.
(vii) A statement by the owner or operator of
the affected facility as to whether the boat manufacturing facility has
complied with the requirements.
(M) Requirements for an owner or operator of
a boat manufacturing facility that determines they are not subject to one of
the following:
(1) The owner or operator of a
boat manufacturing facility that determines the total actual VOC emissions,
before the application of control systems and devices, from all boat
manufacturing operations are not equal to or greater than the limitation
specified in paragraph (A)(2)(a) of this rule, shall select one of the
following methods and maintain the following records for a period of five
years:
(a) Monthly recordkeeping method, as
follows:
(i) Total pounds of all resins and
gel coats used per calendar month.
(ii) Total gallons of all cleanup materials
used per calendar month.
(iii) VOC
content of each resin, gel coat, and cleanup material used per calendar
month.
(iv) The total VOC emissions
before the application of control systems and devices, in pounds for all
resins, gel coats, and cleanup material employed per calendar month.
(v) The rolling twelve-month summation of VOC
emissions, in tons, before the application of control systems and devices. The
rolling twelve-month summation shall be calculated as the total VOC emissions
for the current calendar month, plus the total VOC emissions from the previous
eleven calendar months.
(b) Daily emissions method.
Provided total VOC emissions are less than 15.0 pounds per day,
the owner or operator may elect to maintain the following records in lieu of
the records required under paragraph (M)(1)(a) of this rule:
(i) Total pounds of all resins and gel coats
used per day.
(ii) Total gallons of
all cleanup materials used per day.
(iii) VOC content of each resin, gel coat,
and cleanup material used per day.
(iv) The total VOC emissions before the
application of control systems and devices, in pounds for all resins, gel
coats, and cleanup material employed per day.
(2) The owner or operator of a boat
manufacturing facility that determines the boat manufacturing operations are
not subject to the monomer and non-monomer VOC requirements of paragraph (D) of
this rule shall maintain the following records for a period of five years, as
applicable:
(a) For a production resin
employed meeting the exemption requirements specified in paragraph (B)(1) of
this rule, the owner or operator shall keep a record of the resins which are
being used for this exemption.
(b)
For a pigmented, clear, and tooling gel coat employed meeting the exemption
requirements specified in paragraph (B)(2) of this rule, the amount of each of
these types of coats employed and copies of calculations showing that the
exempt amount does not exceed 1.0 per cent of all gel coat used.
(c) For a pure one hundred per cent
vinylester used for skin coats meeting the exemption requirements specified in
paragraph (B)(3) of this rule, the amount of one hundred per cent vinylester
skin coat employed and copies of calculations showing that the exempt amount
does not exceed 5.0 per cent of all resin used.
