(4)
Documentation of
compliance with rule
3745-205-33 of the
Administrative Code shall include the following information:
(a)
A list of all
information references and sources used in preparing the
documentation.
(b)
Records, including the dates, of each compliance test
required by paragraph (K) of rule
3745-205-33 of the
Administrative Code.
(c)
If engineering calculations are used, a design
analysis, specifications, drawings, schematics, and piping and instrumentation
diagrams based on the appropriate sections of "APTI Course 415: Control of
Gaseous Emissions" or other engineering texts acceptable to the director that
present basic control device design information. Documentation provided by the
control device manufacturer or vendor that describes the control device design
in accordance with paragraphs (B)(4)(c)(i) to (B)(4)(c)(vii) of this rule may
be used to comply with this requirement. The design analysis shall address the
vent stream characteristics and control device operation parameters as
specified in this paragraph.
(i)
For a thermal vapor incinerator, the design analysis
shall consider the vent stream composition, constituent concentrations, and
flow rate. The design analysis also shall establish the design minimum and
average temperature in the combustion zone and the combustion zone residence
time.
(ii)
For a catalytic vapor incinerator, the design analysis
shall consider the vent stream composition, constituent concentrations, and
flow rate. The design analysis also shall establish the design minimum and
average temperatures across the catalyst bed inlet and outlet.
(iii)
For a boiler or
process heater, the design analysis shall consider the vent stream composition,
constituent concentrations, and flow rate. The design analysis also shall
establish the design minimum and average flame zone temperatures, combustion
zone residence time, and description of method and location where the vent
stream is introduced into the combustion zone.
(iv)
For a flare, the
design analysis shall consider the vent stream composition, constituent
concentrations, and flow rate. The design analysis also shall consider the
requirements specified in paragraph (D) of rule
3745-205-33 of the
Administrative Code.
(v)
For a condenser, the design analysis shall consider the
vent stream composition, constituent concentrations, flow rate, relative
humidity, and temperature. The design analysis also shall establish the design
outlet organic compound concentration level, design average temperature of the
condenser exhaust vent stream, and design average temperatures of the coolant
fluid at the condenser inlet and outlet.
(vi)
For a carbon
adsorption system such as a fixed-bed adsorber that regenerates the carbon bed
directly on-site in the control device, the design analysis shall consider the
vent stream composition, constituent concentrations, flow rate, relative
humidity, and temperature. The design analysis also shall establish the design
exhaust vent stream organic compound concentration level, number and capacity
of carbon beds, type and working capacity of activated carbon used for carbon
beds, design total steam flow over the period of each complete carbon bed
regeneration cycle, duration of the carbon bed steaming and cooling or drying
cycles, design carbon bed temperature after regeneration, design carbon bed
regeneration time, and design service life of carbon.
(vii)
For a carbon
adsorption system such as a carbon canister that does not regenerate the carbon
bed directly on-site in the control device, the design analysis shall consider
the vent stream composition, constituent concentrations, flow rate, relative
humidity, and temperature. The design analysis also shall establish the design
outlet organic concentration level, capacity of carbon bed, type and working
capacity of activated carbon used for carbon bed, and design carbon replacement
interval based on the total carbon working capacity of the control device and
source operating schedule.
(d)
A statement
signed and dated by the owner or operator certifying that the operating
parameters used in the design analysis reasonably represent the conditions that
exist when the hazardous waste management unit is or would be operating at the
highest load or capacity level reasonably expected to occur.
(e)
A statement
signed and dated by the owner or operator certifying that the control device is
designed to operate at an efficiency of ninety-five per cent or greater unless
the total organic concentration limit of paragraph (A) of rule
3745-205-32 of the
Administrative Code is achieved at an efficiency less than ninety-five weight
per cent or the total organic emission limits of paragraph (A) of rule
3745-205-32 of the
Administrative Code for affected process vents at the facility can be attained
by a control device involving vapor recovery at an efficiency less than
ninety-five weight per cent. A statement provided by the control device
manufacturer or vendor certifying that the control equipment meets the design
specifications may be used to comply with this requirement.
(f)
If performance
tests are used to demonstrate compliance, all test results.