The indoor storage and use of highly toxic or
toxic compressed gases shall be in accordance with
(a)
6004.2.1
Applicability.
The applicability of
regulations governing the indoor storage and use of highly toxic and toxic
compressed gases shall be as set forth in
paragraphs
(D)(2)(a)(i)(6004.2.1.1)
to (D)(2)(a)(iii)(6004.2.1.3)
of this rule.(i)
6004.2.1.1 Quantities not exceeding the maximum
allowable quantity per control area. The indoor storage or use of highly
toxic and toxic gases in amounts not exceeding the maximum allowable quantity
per control area set forth in Table 5003.1.1(2) of rule
1301:7-7-50
of the Administrative Code shall be in accordance with
paragraphs (A)(5001) and (C)(5003) of rule
1301:7-7-50
of the Administrative Code, and paragraphs (A)(6001)
and (D)(1)( 6004.1) of this rule.
(ii)
6004.2.1.2 Quantities exceeding the maximum allowable quantity per
control area. The indoor storage or use of highly toxic and toxic gases
in amounts exceeding the maximum allowable quantity per control area set forth
in Table 5003.1.1(2) of rule
1301:7-7-50
of the Administrative Code shall be in accordance with
paragraphs (A)(6001), (D)(1)( 6004.1) and (D)(2)( 6004.2)
of this rule and rule
1301:7-7-50
of the Administrative Code.
(iii)
6004.2.1.3 Ozone gas generators. The indoor use of ozone
gas-generating equipment shall be in accordance with paragraph
(E)(6005) of this rule.
(b)
6004.2.2
General indoor requirements.
The general
requirements applicable to the indoor storage and use of highly toxic and toxic
compressed gases shall be in accordance with
paragraphs
(D)(2)(b)(i)(6004.2.2.1)
to (D)(2)(b)(x)
(d)
(6004.2.2.10.4)
of this rule .
(i)
6004.2.2.1
Cylinder and tank location. Cylinders shall be located within gas
cabinets, exhausted enclosures or gas rooms. Portable and stationary tanks
shall be located within gas rooms or exhausted enclosures.
(ii)
6004.2.2.2
Ventilated areas. The room or area in which gas cabinets or exhausted
enclosures are located shall be provided with exhaust ventilation. Gas cabinets
or exhausted enclosures shall not be used as the sole means of exhaust for any
room or area.
(iii)
6004.2.2.3 Leaking cylinders and tanks.
One or more gas cabinets or exhausted enclosures shall be provided to
handle leaking cylinders, containers or tanks.
Exceptions:
1.
Where cylinders,
containers or tanks are located within gas cabinets or exhausted
enclosures.
2.
Where approved containment vessels or containment
systems are provided in accordance with all of the following:
2.1
Containment
vessels or containment systems shall be capable of fully containing or
terminating a release.
2.2
Trained personnel shall be available at an approved
location.
2.3
Containment vessels or containment systems shall be
capable of being transported to the leaking cylinder, container or tank.
(a)
6004.2.2.3.1 Location.
Gas cabinets and exhausted enclosures shall be located in
gas rooms and connected to an exhaust system.
(iv)
6004.2.2.4
Local exhaust for portable tanks.A means of local exhaust shall be
provided to capture leaks from portable tanks. The local exhaust shall consist
of portable ducts or collection systems designed to be applied to the site of a
leak in a valve or fitting on the tank. The local exhaust system shall be
located in a gas room. Exhaust shall be directed to a treatment system in
accordance with paragraph (D)(2)(b)(vii)(6004.2.2.7)
of this rule.
(v)
6004.2.2.5
Piping and controls-stationary tanks. In addition to the requirements of
paragraph (C)(2)(b)(5003.2.2)
of rule
1301:7-7-50
of the Administrative Code, piping and controls on stationary tanks
shall comply with the following requirements:
(a)
Pressure relief
devices shall be vented to a treatment system designed in accordance with
paragraph (D)(
2)(b) (vii)(6004
.2.2.7)
of this rule.
Exception:
Pressure relief devices on outdoor tanks provided
exclusively for relieving pressure due to fire exposure are not required to be
vented to a treatment system provided that:
1.
The material in
the tank is not flammable.
2.
The tank is not located in a diked area with other
tanks containing combustible materials.
3.
The tank is
located not less than 30 feet (9144 mm) from combustible materials or
structures or is shielded by a fire barrier complying with
paragraph (D)(3)(b)(i)(a) (6004.3.2.1.1)
of this rule.
(b)
Filling or
dispensing connections shall be provided with a means of local exhaust. Such
exhaust shall be designed to capture fumes and vapors. The exhaust shall be
directed to a treatment system in accordance with paragraph
(D)(2)(b)(vii)(6004.2.2.7) of this rule.
(c)
Stationary tanks
shall be provided with a means of excess flow control on all tank inlet or
outlet connections.
Exceptions:
1.
Inlet connections
designed to prevent backflow.
2.
Pressure relief
devices.
(vi)
6004.2.2.6
Gas rooms. Gas rooms shall comply with
paragraph
(C)(8)(d)(5003.8.4)
of rule
1301:7-7-50
of the Administrative Code and both of the following
requirements:
(a)
The exhaust ventilation from gas rooms shall be
directed to an exhaust system.
(b)
Gas rooms shall
be equipped with an approved automatic sprinkler system. Alternative
fire-extinguishing systems shall not be used.
(vii)
6004.2.2.7 Treatment systems. The exhaust
ventilation from gas cabinets, exhausted enclosures and gas rooms, and local
exhaust systems required in
paragraphs
(D)(2)(b)(iv)(6004.2.2.4) and (D)(2)(b)(v)(6004.2.2.5)
of this
rule shall be directed to a treatment system. The treatment system
shall be utilized to handle the accidental release of gas and to process
exhaust ventilation. The treatment system shall be designed in accordance with
paragraphs (D)(2)(b)(vii)
(a) (6004.2.2.7.1)
to (D)(2)(b)(vii)
(e) (6004.2.2.7.5)
of this rule and section 510 of the
mechanical code as
listed in rule
1301:7-7-80
of the Administrative Code.
Exceptions:
1.
Highly toxic and
toxic gases-storage. A treatment system is not required for cylinders,
containers and tanks in storage where all of the following controls are
provided:
1.1
Valve outlets are equipped with gas-tight outlet plugs or
caps.
1.2
Handwheel-operated valves have handles secured to
prevent movement.
1.3
Approved containment vessels or containment systems are
provided in accordance with paragraph
(D)(2)(b)(iii)(6004.2.2.3) of this rule.
2.
Toxic gases-use. Treatment systems are not required for
toxic gases supplied by cylinders or portable tanks not exceeding 1,700 pounds
(772 kg) water capacity where the following are provided:
2.1
A listed or
approved gas detection system with a sensing interval not exceeding 5
minutes.
2.2
A listed or approved automatic-closing fail-safe valve
located immediately adjacent to cylinder valves. The fail-safe valve shall
close when gas is detected at the permissible exposure limit (PEL) by a gas
detection system monitoring the exhaust system at the point of discharge from
the gas cabinet, exhausted enclosure, ventilated enclosure or gas room. The gas
detection system shall comply with
paragraph
(D)(2)(b)(x)(6004.2.2.10)
of this rule.
(a)
6004.2.2.7.1 Design.
Treatment systems shall be capable of diluting, adsorbing,
absorbing, containing, neutralizing, burning or otherwise processing the
contents of the largest single vessel of compressed gas. Where a total
containment system is used, the system shall be designed to handle the maximum
anticipated pressure of release to the system when it reaches
equilibrium.
(b)
6004.2.2.7.2 Performance.
Treatment systems shall be designed to reduce the
maximum allowable discharge concentrations of the gas to one-half immediate by
dangerous to life and health (IDLH) at the point of discharge to the
atmosphere. Where more than one gas is emitted to the treatment system, the
treatment system shall be designed to handle the worst-case release based on
the release rate, the quantity and the IDLH for all compressed gases stored or
used.
(c)
6004.2.2.7.3 Sizing.
Treatment systems shall be sized to process the maximum
worst-case release of gas based on the maximum flow rate of release from the
largest vessel utilized. The entire contents of the largest compressed gas
vessel shall be considered.
(d)
6004.2.2.7.4 Stationary tanks.
Stationary tanks shall be labeled with the maximum rate
of release for the compressed gas contained based on valves or fittings that
are inserted directly into the tank. Where multiple valves or fittings are
provided, the maximum flow rate of release for valves or fittings with the
highest flow rate shall be indicated. Where liquefied compressed gases are in
contact with valves or fittings, the liquid flow rate shall be utilized for
computation purposes. Flow rates indicated on the label shall be converted to
cubic feet per minute (cfm/min) (m3/s) of gas at
normal temperature and pressure (NTP).
(e)
6004.2.2.7.5 Portable tanks and cylinders.
The maximum flow rate of release for portable tanks and
cylinders shall be calculated based on the total release from the cylinder or
tank within the time specified in Table 6004.2.2.7.5
of this
rule. Where portable tanks or cylinders are equipped with approved
excess flow or reduced flow valves, the worst-case release shall be determined
by the maximum achievable flow from the valve as determined by the valve
manufacturer or compressed gas supplier. Reduced flow and excess flow valves
shall be permanently marked by the valve manufacturer to indicate the maximum
design flow rate. Such markings shall indicate the flow rate for air under
normal temperature and pressure.
Table
6004.2.2.7.5
Rate of release for cylinders and
portable tanks
Vessel
type
|
Nonliquefied
(minutes)
|
Liquefied
(minutes)
|
Containers
|
5
|
30
|
Portable tanks
|
40
|
240
|
(viii)
6004.2.2.8 Emergency power. Emergency power
shall be provided for the following systems in accordance with
paragraph (D)(604)
of rule
1301:7-7-06
of the Administrative Code:1.
Exhaust ventilation system.
2.
Treatment
system.
3.
Gas detection system.
4.
Smoke detection
system.
5.
Temperature control system.
6.
Fire alarm
system.
7.
Emergency alarm system.
(a)
6004.2.2.8.1 Fail-safe engineered systems.
Emergency power shall not be required for mechanical
exhaust ventilation, treatment systems and temperature control systems where
approved fail-safe engineered systems are installed.
(ix)
6004.2.2.9 Automatic fire detection system-highly
toxic compressed gases. An approved automatic fire detection system
shall be installed in rooms or areas where highly toxic compressed gases are
stored or used. Activation of the detection system shall sound a local alarm.
The fire detection system shall comply with paragraph (G)(907)
of rule
1301:7-7-09
of the Administrative Code.
(x)
6004.2.2.10
Gas detection system.A gas detection system shall be provided to detect
the presence of gas at or below the PEL or ceiling limit of the gas for which
detection is provided. The system shall be capable of monitoring the discharge
from the treatment system at or below one-half the IDLH limit.
Exception:
A gas detection system is not required for toxic gases
when the physiological warning threshold level for the gas is at a level below
the accepted PEL for the gas.
(a)
6004.2.2.10.1 Gas detection system components.
Gas detection system control units shall be listed and
labeled in accordance with UL 864 or UL 2017 as listed in rule
1301:7-7-80
of the Administrative Code, or approved. Gas detectors shall be listed
and labeled in accordance with UL 2075 as listed in rule
1301:7-7-80
of the Administrative Code for use with the gases and vapors being
detected, or approved.
(b)
6004.2.2.10.2 Alarms.
The gas detection system shall initiate a local alarm
and transmit a signal to a constantly attended control station when a
short-term hazard condition is detected. The alarm shall be both visual and
audible and shall provide warning both inside and outside the area where gas is
detected. The audible alarm shall be distinct from all other alarms.
Exception:
Signal transmission to a constantly attended control
station is not required where not more than one cylinder of highly toxic or
toxic gas is stored.
(c)
6004.2.2.10.3 Shut off of gas supply.
The gas-detection system shall automatically close the
shutoff valve at the source on gas supply piping and tubing related to the
system being monitored for whichever gas is detected.
Exception:
Automatic shutdown is not required for reactors
utilized for the production of highly toxic or toxic compressed gases where
such reactors are:
1.
Operated at pressures less than 15 pounds per square
inch gauge (psig) ( 103.4 kPa).
2.
Constantly
attended.
3.
Provided with readily accessible emergency shutoff
valves.
(d)
6004.2.2.10.4 Valve closure.
Automatic closure of shutoff valves shall be in
accordance with the following:
(i)
Where the gas-detection sampling point initiating the
gas detection system alarm is within a gas cabinet or exhausted enclosure, the
shutoff valve in the gas cabinet or exhausted enclosure for the specific gas
detected shall automatically close.
(ii)
Where the
gas-detection sampling point initiating the gas detection system alarm is
within a gas room and compressed gas containers are not in gas cabinets or
exhausted enclosures, the shutoff valves on all gas lines for the specific gas
detected shall automatically close.
(iii)
Where the
gas-detection sampling point initiating the gas detection system alarm is
within a piping distribution manifold enclosure, the shutoff valve for the
compressed container of specific gas detected supplying the manifold shall
automatically close.
Exception:
Where the gas-detection sampling point initiating the
gas-detection system alarm is at a use location or within a gas valve enclosure
of a branch line downstream of a piping distribution manifold, the shutoff
valve in the gas valve enclosure for the branch line located in the piping
distribution manifold enclosure shall automatically close.