Current through all regulations passed and filed through September 16, 2024
(A)
Section 2401
General
(1)2401.1 Scope. This rule shall apply to locations or areas
where any of the following activities are conducted:
(a)
The application
of flammable finishes to articles or materials by means of spray
apparatus.
(b)
The application of flammable finishes by dipping or
immersing articles or materials into the contents of tanks, vats or containers
of flammable or combustible liquids for coating, finishing, treatment or
similar processes.
(c)
The application of flammable finishes by applying
combustible powders to articles or materials utilizing powder spray guns,
electrostatic powder spray guns, fluidized beds or electrostatic fluidized
beds.
(d)
Floor surfacing or finishing operations using Class I
or II liquids in areas exceeding 350 square feet ( 32.5
m2).
(e)
The application
of flammable finishes consisting of dual-component coatings or Class I or II
liquids when applied by brush or roller in quantities exceeding 1 gallon (4
L).
(2)
2401.2 Nonapplicability. This rule shall not apply to
spray finishing utilizing flammable or combustible liquids that do not sustain
combustion, including:
(a)
Liquids that have no fire point when tested in
accordance with ASTM D 92 as listed in rule
1301:7-7-80
of the Administrative Code.
(b)
Liquids with a
flashpoint greater than 95°F (35°C) in a water-miscible solution or dispersion
with a water and inert (noncombustible) solids content of more than 80 per cent
by weight.
(3)
2401.3 Permits. Permits shall be required as set forth
in rule
1301:7-7-01
of the Administrative Code.
(B)
Section 2402
Definitions
(1)2402.1 Definitions. The following terms are defined in rule
1301:7-7-02 of the
Administrative Code.
"Detearing."
"Dip tank."
"Electrostatic fluidized
bed."
"Flammable finishes."
"Flammable vapor area."
"Fluidized bed."
"Limited spraying space."
"Resin application area."
"Roll coating."
"Spray booth."
"Spray room."
"Spraying space."
(C)
Section 2403 Protection of operations
(1)
2403.1 General.
Operations covered by this rule shall be protected as required by paragraphs
(C)(2)( 2403.2) to (C)(4)(d)(2403.4.4) of this rule.
(2)
2403.2 Sources of
ignition. Protection against sources of ignition shall be provided in
accordance with paragraphs (C)(2)(a)(2403.2.1) to (C)(2)(h)(2403.2.8) of this
rule.
(a)
2403.2.1 Electrical wiring and equipment. Electrical wiring
and equipment shall comply with this rule and NFPA 70 as listed in rule
1301:7-7-80
of the Administrative Code.
(i)
2403.2.1.1 Flammable vapor areas. Electrical wiring and
equipment in flammable vapor areas shall be of an explosionproof type approved
for use in such hazardous locations. Such areas shall be considered to be Class
I, Division 1 or Class II, Division 1 hazardous locations in accordance with
NFPA 70 as listed in rule
1301:7-7-80
of the Administrative Code.
(ii)
2403.2.1.2 Areas
subject to deposits of residues. Electrical equipment, flammable vapor areas or
drying operations that are subject to splashing or dripping of liquids shall be
specifically approved for locations containing deposits of readily ignitable
residue and explosive vapors.
Exceptions:
1.
This provision
shall not apply to wiring in rigid conduit, threaded boxes or fittings not
containing taps, splices or terminal connections.
2.
This provision
shall not apply to electrostatic equipment allowed by paragraph (G)(2407) of
this rule.
In resin application areas, electrical
wiring and equipment that is subject to deposits of combustible residues shall
be listed for such exposure and shall be installed as required for hazardous
(classified) locations. Electrical wiring and equipment not subject to deposits
of combustible residues shall be installed as required for ordinary hazard
locations.
(iii)
2403.2.1.3
Areas adjacent to spray booths. Electrical wiring and equipment located outside
of, but within 5 feet (1524 mm) horizontally and 3 feet (914 mm) vertically of
openings in a spray booth or a spray room, shall be approved for Class I,
Division 2 or Class II, Division 2 hazardous locations, whichever is
applicable.
(iv)
2403.2.1.4 Areas subject to overspray deposits.
Electrical equipment in flammable vapor areas located such that deposits of
combustible residues could readily accumulate thereon shall be specifically
approved for locations containing deposits of readily ignitable residue and
explosive vapors in accordance with NFPA 70 as listed in rule
1301:7-7-80
of the Administrative Code.
Exceptions:
1.
Wiring in rigid
conduit.
2.
Boxes or fittings not containing taps, splices or
terminal connections.
3.
Equipment allowed by paragraphs (D)(2404) and (G)(2407)
of this rule and rule
1301:7-7-30 of
the Administrative Code.
(b)
2403.2.2 Open
flames and sparks. Open flames and spark-producing devices shall not be located
in flammable vapor areas and shall not be located within 20 feet (6096 mm) of
such areas unless separated by a permanent partition.
Exception: Drying and baking apparatus
complying with paragraph (D) (6)(a)(ii)(2404.6.1.2) of this rule.
(c)
2403.2.3 Hot surfaces. Heated surfaces having a temperature sufficient to
ignite vapors shall not be located in flammable vapor areas. Space-heating
appliances, steam pipes or hot surfaces in a flammable vapor area shall be
located such that they are not subject to accumulation of deposits of
combustible residues.
Exception: Drying apparatus complying
with paragraph (D)(6)(a)(ii) (2404.6.1.2) of this rule.
(d)
2403.2.4
Equipment enclosures. Equipment or apparatus that is capable of producing
sparks or particles of hot metal that would fall into a flammable vapor area
shall be totally enclosed.
(e)
2403.2.5
Grounding. Metal parts of spray booths, exhaust ducts and piping systems
conveying Class I or II liquids shall be electrically grounded in accordance
with NFPA 70 as listed in rule
1301:7-7-80
of the Administrative Code. Metallic parts located in resin application areas,
including but not limited to exhaust ducts, ventilation fans, spray application
equipment, workpieces and piping, shall be electrically
grounded.
(f)
2403.2.6 Smoking prohibited. Smoking shall be
prohibited in flammable vapor areas and hazardous materials storage rooms
associated with flammable finish processes. "No Smoking" signs complying with
paragraph (J)(310) of rule
1301:7-7-03
of the Administrative Code shall be conspicuously posted in such
areas.
(g)
2403.2.7 Welding warning signs. Welding, cutting and
similar spark- producing operations shall not be conducted in or adjacent to
flammable vapor areas or dipping or coating operations unless precautions have
been taken to provide safety. Conspicuous signs with the following warning
shall be posted in the vicinity of flammable vapor areas, dipping operations
and paint storage rooms:
NO WELDING
THE USE OF WELDING OR CUTTING EQUIPMENT
IN OR NEAR THIS AREA IS DANGEROUS BECAUSE OF FIRE AND EXPLOSION HAZARDS.
WELDING AND CUTTING SHALL BE DONE ONLY UNDER THE SUPERVISION OF THE PERSON IN
CHARGE.
(h)
2403.2.8 Powered industrial trucks. Powered industrial
trucks used in electrically classified areas shall be listed for such
use.
(3)
2403.3 Storage, use and handling of flammable and
combustible liquids. The storage, use and handling of flammable and combustible
liquids shall be in accordance with this paragraph and rule
1301:7-7-57
of the Administrative Code.
(a)
2403.3.1 Use. Containers supplying spray nozzles shall
be of a closed type or provided with metal covers that are kept closed.
Containers not resting on floors shall be on noncombustible supports or
suspended by wire cables. Containers supplying spray nozzles by gravity flow
shall not exceed 10 gallons ( 37.9 L) in capacity.
(b)
2403.3.2 Valves.
Containers and piping to which a hose or flexible connection is attached shall
be provided with a shutoff valve at the connection. Such valves shall be kept
shut when hoses are not in use.
(c)
2403.3.3 Pumped
liquid supplies. Where flammable or combustible liquids are supplied to spray
nozzles by positive displacement pumps, pump discharge lines shall be provided
with an approved relief valve discharging to pump suction or a safe detached
location.
(d)
2403.3.4 Liquid transfer. Where a flammable mixture is
transferred from one portable container to another, a bond shall be provided
between the two containers. Not less than one container shall be grounded.
Piping systems for Class I and II liquids shall be permanently
grounded.
(e)
2403.3.5 Class I liquids as solvents. Class I liquids
used as solvents shall be used in spray gun and equipment cleaning machines
that have been listed and approved for such purpose or shall be used in spray
booths or spray rooms in accordance with paragraphs (C)(3)(e)(i)(2403.3.5.1)
and (C)(3) (e)(ii)(2403.3.5.2) of this rule.
(i)
2403.3.5.1 Listed
devices. Cleaning machines for spray guns and equipment shall not be located in
areas open to the public and shall be separated from ignition sources in
accordance with their listings or by a distance of 3 feet (914 mm), whichever
is greater. The quantity of solvent used in a machine shall not exceed the
design capacity of the machine.
(ii)
2403.3.5.2
Within spray booths and spray rooms. When solvents are used for cleaning spray
nozzles and auxiliary equipment within spray booths and spray rooms, the
ventilating equipment shall be operated during cleaning.
(f)
2403.3.6 Class II and Class III liquids. Solvents used
outside of spray booths, spray rooms or listed and approved spray gun and
equipment cleaning machines shall be restricted to Class II and III
liquids.
(4)
2403.4 Operations and maintenance. Flammable vapor
areas, exhaust fan blades and exhaust ducts shall be kept free from the
accumulation of deposits of combustible residues. Where excessive residue
accumulates in such areas, spraying operations shall be discontinued until
conditions are corrected.
(a)
2403.4.1 Tools. Scrapers, spuds and other tools used
for cleaning purposes shall be constructed of nonsparking
materials.
(b)
2403.4.2 Residue. Residues removed during cleaning and
debris contaminated with residue shall be immediately removed from the premises
and properly disposed.
(c)
2403.4.3 Waste cans. Approved metal waste cans equipped
with self- closing lids shall be provided wherever rags or waste are
impregnated with finishing material. Such rags and waste shall be deposited
therein immediately after being utilized. The contents of waste cans shall be
properly disposed of not less than once daily and at the end of each
shift.
(d)
2403.4.4 Solvent recycling. Solvent distillation
equipment used to recycle and clean dirty solvents shall comply with paragraph
(E)(4)( 5705.4) of rule
1301:7-7-57
of the Administrative Code.
(D)
Section 2404
Spray finishing
(1)2404.1 General. The application of flammable or combustible
liquids by means of spray apparatus in continuous or intermittent processes
shall be in accordance with the requirements of paragraphs (C)(2403) and
(D)(2)( 2404.2) to (D)(9)(d)(2404.9.4) of this rule.
(2)
2404.2 Location
of spray-finishing operations. Spray-finishing operations conducted in
buildings used for Group A, E, I or R occupancies shall be located in a spray
room protected with an approved automatic sprinkler system installed in
accordance with paragraph (C)(3)(a)(i)(903.3.1.1) of rule 1301:7-7-09 of the
Administrative Code and separated vertically and horizontally from other areas
in accordance with the building code as listed in rule
1301:7-7-80
of the Administrative Code. In other occupancies, spray-finishing operations
shall be conducted in a spray room, spray booth or spraying space approved for
such use.
Exceptions:
1.
Automobile
undercoating spray operations and spray-on automotive lining operations
conducted in areas with approved natural or mechanical ventilation shall be
exempt from the provisions of paragraph (D)(2404) of this rule when approved
and where utilizing Class IIIA or IIIB combustible liquids.
2.
In buildings other
than Group A, E, I or R occupancies, approved limited spraying space in
accordance with paragraph (D)(9)( 2404.9) of this rule.
3.
Resin application
areas used for manufacturing of reinforced plastics complying with paragraph
(I)(2409) of this rule shall not be required to be located in a spray room,
spray booth or spraying space.
(3)
2404.3 Design and
construction. Design and construction of spray rooms, spray booths and spray
spaces shall be in accordance with paragraphs (D)(3)( 2404.3) to
(D)(3)(c)(i)(2404.3.3.1) of this rule.
(a)
2404.3.1 Spray
rooms. Spray rooms shall be constructed and designed in accordance with
paragraph (D)(3)(a)(i)(2404.3.1.1) of this rule and the building code as listed
in rule
1301:7-7-80
of the Administrative Code, and shall comply with paragraphs (D)(4)( 2404.4)
to (D)(8)( 2404.8) of this rule.
(i)
2404.3.1.1 Floor. Combustible floor construction in
spray rooms shall be covered by approved, noncombustible, nonsparking material,
except where combustible coverings, including but not limited to thin paper or
plastic and strippable coatings are utilized over noncombustible materials to
facilitate cleaning operations in spray rooms.
(b)
2404.3.2 Spray
booths. The design and construction of spray booths shall be in accordance with
paragraphs (D)(3)(b)(i)(2404.3.2.1) to (D)(3)(b)(vi) (2404.3.2.6) of this rule,
paragraphs (D)(4)( 2404.4) to (D)(8)( 2404.8) of this rule, and NFPA 33 as
listed in rule
1301:7-7-80
of the Administrative Code.
(i)
2404.3.2.1 Construction. Spray booths shall be
constructed of approved noncombustible materials. Aluminum shall not be used.
Where walls or ceiling assemblies are constructed of sheet metal, single-skin
assemblies shall be no thinner than 0.0478 inch (18 gage) ( 1.2 mm) and each
sheet of double-skin assemblies shall be no thinner than 0.0359 inch (20 gage)
( 0.9 mm). Structural sections of spray booths are allowed to be sealed with
latex-based or similar caulks and sealants.
(ii)
2404.3.2.2
Surfaces. The interior surfaces of spray booths shall be smooth; shall be
constructed so as to permit the free passage of exhaust air from all parts of
the interior, and to facilitate washing and cleaning; and shall be designed to
confine residues within the booth. Aluminum shall not be used.
(iii)
2404.3.2.3
Floor. Combustible floor construction in spray booths shall be covered by
approved, noncombustible, nonsparking material, except where combustible
coverings, including but not limited to thin paper or plastic and strippable
coatings, are utilized over noncombustible materials to facilitate cleaning
operations in spray booths.
(iv)
2404.3.2.4 Means
of egress. Means of egress shall be provided in accordance with rule
1301:7-7-10 of
the Administrative Code.
Exception: Means of egress doors from
premanufactured spray booths shall not be less than 30 inches (762 mm) in width
by 80 inches (2032 mm) in height.
(v)
2404.3.2.5 Clear
space. Spray booths shall be installed so that all parts of the booth are
readily accessible for cleaning. A clear space of not less than 3 feet (914 mm)
shall be maintained on all sides of the spray booth. This clear space shall be
kept free of any storage or combustible construction.
Exceptions:
1.
This requirement
shall not prohibit locating a spray booth closer than 3 feet (914 mm) to or
directly against an interior partition, wall or floor/ceiling assembly that has
a fire-resistance rating of not less than 1 hour, provided the spray booth can
be adequately maintained and cleaned.
2.
This requirement
shall not prohibit locating a spray booth closer than 3 feet (914 mm) to an
exterior wall or a roof assembly provided the wall or roof is constructed of
noncombustible material and the spray booth can be adequately maintained and
cleaned.
(vi)
2404.3.2.6 Size. The aggregate area of spray booths in
a building shall not exceed the lesser of 10 per cent of the area of any floor
of a building or the basic area allowed for a Group H-2 occupancy without area
increases, as set forth in the building code as listed in rule
1301:7-7-80
of the Administrative Code. The area of an individual spray booth in a building
shall not exceed the lesser of the aggregate size limit or 1,500 square feet
(139 m2).
Exception: One individual booth not
exceeding 500 square feet (46 m2)
(c)
2404.3.3 Spraying spaces. Spraying spaces shall be
designed and constructed in accordance with the building code as listed in rule
1301:7-7-80
of the Administrative Code and paragraphs (D)(3)(c)(i) (2404.3.3.1) and (D)(4)(
2404.4) to (D)(8)( 2404.8) of this rule.
(i)
2404.3.3.1 Floor.
Combustible floor construction in spraying spaces shall be covered by approved,
noncombustible, nonsparking material, except where combustible coverings, such
as thin paper or plastic and strippable coatings, are utilized over
noncombustible materials to facilitate cleaning operations in spraying
spaces.
(4)
2404.4 Fire
protection. Spray booths and spray rooms shall be protected by an approved
automatic fire-extinguishing system complying with rule
1301:7-7-09
of the Administrative Code. Protection shall also extend to exhaust plenums,
exhaust ducts and both sides of dry filters when such filters are used.
(a)
2404.4.1 Fire
extinguishers. Portable fire extinguishers complying with paragraph (F)(906) of
rule
1301:7-7-09
of the Administrative Code shall be provided for spraying areas in accordance
with the requirements for an extra (high) hazard occupancy.
(5)
2404.5
Housekeeping, maintenance and storage of hazardous materials. Housekeeping,
maintenance, storage and use of hazardous materials shall be in accordance with
paragraphs (C)(3)( 2403.3), (C)(4)( 2403.4), (D)(5)(a) (2404.5.1) and
(D)(5)(b)(2404.5.2) of this rule.
(a)
2404.5.1 Different coatings. Spray booths, spray rooms
and spraying spaces shall not be alternately utilized for different types of
coating materials where the combination of materials is conducive to
spontaneous ignition, unless all deposits of one material are removed from the
booth, room or space and exhaust ducts prior to spraying with a different
material.
(b)
2404.5.2 Protection of sprinklers. Automatic sprinklers
installed in flammable vapor areas shall be protected from the accumulation of
residue from spraying operations in an approved manner. Bags used as a
protective covering shall be 0.003 -inch-thick ( 0.076 mm) polyethylene or
cellophane or shall be thin paper. Automatic sprinklers contaminated by
overspray particles shall be replaced with new automatic
sprinklers.
(6)
2404.6 Sources of ignition. Control of sources of
ignition shall be in accordance with paragraphs (C)(2)( 2403.2) and
(D)(6)(a)(2404.6.1) to (D)(6) (b)(iv)(2404.6.2.4) of this rule.
(a)
2404.6.1 Drying
operations. Spray booths and spray rooms shall not be alternately used for the
purpose of drying by arrangements or methods that could cause an increase in
the surface temperature of the spray booth or spray room except in accordance
with paragraphs (D)(6) (a)(i)(2404.6.1.1) and (D)(6)(a)(ii)(2404.6.1.2) of this
rule. Except as specifically provided in this paragraph, drying or baking units
utilizing a heating system having open flames or that are capable of producing
sparks shall not be installed in flammable vapor areas.
(i)
2404.6.1.1
Spraying procedure. The spraying procedure shall use low-volume spray
application.
(ii)
2404.6.1.2 Drying apparatus. Fixed drying apparatus
shall comply with this rule and the applicable provisions of rule
1301:7-7-30 of
the Administrative Code. When recirculation ventilation is provided in
accordance with paragraph (D)(7)(b)(2404.7.2) of this rule, the heating system
shall not be within the recirculation air path.
(a)
2404.6.1.2.1
Interlocks. The spraying apparatus, drying apparatus and ventilating system for
the spray booth or spray room shall be equipped with interlocks arranged to
accomplish all of the following:
(i)
Prevent operation of the spraying apparatus while
drying operations are in progress.
(ii)
Where the drying
apparatus is located in the spray booth or spray room, prevent operation of the
drying apparatus until a timed purge of spray vapors from the spray booth or
spray room is complete. The purge time shall be based upon completing at least
four air changes of spray booth or spray room volume for a period of not less
than 3 minutes, whichever is greater.
(iii)
Have the
ventilating system maintain a safe atmosphere within the spray booth or spray
room during the drying process and automatically shut off drying apparatus in
the event of a failure of the ventilating system.
(iv)
Shut off the
drying apparatus automatically if the air temperature within the booth exceeds
200°F (93°C).
(b)
2404.6.1.2.2 Portable infrared apparatus. Where a
portable infrared drying apparatus is used, electrical wiring and portable
infrared drying equipment shall comply with NFPA 70 as listed in rule
1301:7-7-80
of the Administrative Code. Electrical equipment located within 18 inches (457
mm) of floor level shall be approved for Class I, Division 2 hazardous
locations. Metallic parts of drying apparatus shall be electrically bonded and
grounded. During spraying operations, portable drying apparatus and electrical
connections and wiring thereto shall not be located within spray booths, spray
rooms or other areas where spray residue would be deposited
thereon.
(b)
2404.6.2
Illumination. Where spraying spaces, spray rooms or spray booths are
illuminated through glass panels or other transparent materials, only fixed
luminaires shall be utilized as a source of illumination.
(i)
2404.6.2.1 Glass
panels. Panels for luminaires or for observation shall be of heat-treated
glass, wired glass or hammered wire glass and shall be sealed to confine
vapors, mists, residues, dusts and deposits to the flammable vapor area. Panels
for luminaires shall be separated from the luminaire to prevent the surface
temperature of the panel from exceeding 200oF
(93oC).
(ii)
2404.6.2.2
Exterior luminaires. Luminaires attached to the walls or ceilings of a
flammable vapor area, but outside of any classified area and separated from the
flammable vapor areas by vapor-tight glass panels, shall be suitable for use in
ordinary hazard locations. Such luminaires shall be serviced from outside the
flammable vapor areas.
(iii)
2404.6.2.3 Integral luminaires. Luminaires that are an
integral part of the walls or ceiling of a flammable vapor area are allowed to
be separated from the flammable vapor area by glass panels that are an integral
part of the luminaire. Such luminaires shall be listed for use in Class I,
Division 2 or Class II, Division 2 locations, whichever is applicable, and also
shall be suitable for accumulations of deposits of combustible residues. Such
luminaires are allowed to be serviced from inside the flammable vapor
area.
(iv)
2404.6.2.4 Portable electric lamps. Portable electric
lamps shall not be used in flammable vapor areas during spraying operations.
Portable electric lamps used during cleaning or repairing operations shall be
of a type approved for hazardous locations.
(7)
2404.7 Ventilation. Mechanical ventilation of flammable
vapor areas shall be provided in accordance with section 502.7 of the
mechanical code as listed in rule
1301:7-7-80
of the Administrative Code.
(a)
2404.7.1 Operation. Mechanical ventilation shall be
kept in operation at all times while spraying operations are being conducted
and for a sufficient time thereafter to allow vapors from drying coated
articles and finishing material residue to be exhausted. Spraying equipment
shall be interlocked with the ventilation of the flammable vapor areas such
that spraying operations cannot be conducted unless the ventilation system is
in operation.
(b)
2404.7.2 Recirculation. Air exhausted from spraying
operations shall not be recirculated.
Exceptions:
1.
Air exhausted from
spraying operations is allowed to be recirculated as makeup air for unmanned
spray operations, provided that all of the following conditions are met:
1.1
The solid
particulate has been removed.
1.2
The vapor
concentration is less than 25 per cent of the LFL.
1.3
Approved
equipment is used to monitor the vapor concentration.
1.4
When the vapor
concentration exceeds 25 per cent of the LFL, the following shall occur:
a.
An alarm shall
sound.
b.
Spray operations shall automatically shut
down.
1.5
In the event of shutdown of the vapor concentration
monitor, 100 per cent of the air volume specified in section 510 of the
mechanical code as listed in rule
1301:7-7-80
of the Administrative Code is automatically
exhausted.
2.
Air exhausted from spraying operations is allowed to be
recirculated as makeup air to manned spraying operations where all of the
conditions provided in Exception 1 are included in the installation and
documents have been prepared to show that the installation does not pose a life
safety hazard to personnel inside the spray booth, spraying space or spray
room.
(c)
2404.7.3 Air velocity. The ventilation system shall be
designed, installed and maintained so that the flammable contaminants are
diluted in noncontaminated air to maintain concentrations in the exhaust
airflow below 25 per cent of the contaminant's lower flammable limit (LFL). In
addition, the spray booth shall be provided with mechanical ventilation so that
the average air velocity through openings is in accordance with paragraphs
(D)(7)(c)(i)(2404.7.3.1) and (D)(7)(c)(ii)( 2404.73.2) of this rule.
(i)
2404.7.3.1
Open-face or open-front spray booth. For spray application operations conducted
in an open-face or open-front spray booth, the ventilation system shall be
designed, installed and maintained so that the average air velocity into the
spray booth through all openings is not less than 100 feet per minute ( 0.51
m/s).
Exception: For fixed or automated
electrostatic spray application equipment, the average air velocity into the
spray booth through all openings shall be not less than 50 feet per minute (
0.25 m/s).
(ii)
2404.7.3.2 Enclosed spray booth or spray room with
openings for product conveyance. For spray application operations conducted in
an enclosed spray booth or spray room with openings for product conveyance, the
ventilation system shall be designed, installed and maintained so that the
average air velocity into the spray booth through openings is not less than 100
feet per minute ( 0.51 m/s).
Exceptions:
1.
For fixed or
automated electrostatic spray application equipment, the average air velocity
into the spray booth through all openings shall be not less than 50 feet per
minute ( 0.25 m/s).
2.
Where methods are used to reduce cross drafts that can
draw vapors and overspray through openings from the spray booth or spray room,
the average air velocity into the spray booth or spray room shall be that
necessary to capture and confine vapors and overspray to the spray booth or
spray room.
(d)
2404.7.4
Ventilation obstruction. Articles being sprayed shall be positioned in a manner
that does not obstruct collection of overspray.
(e)
2404.7.5
Independent ducts. Each spray booth and spray room shall have an independent
exhaust duct system discharging to the outside.
Exceptions:
1.
Multiple spray
booths having a combined frontal area of 18 square feet ( 1.67 m2) or less are allowed to
have a common exhaust when identical spray finishing material is used in each
booth. If more than one fan serves one booth, fans shall be interconnected such
that all fans operate simultaneously.
2.
Where treatment of
exhaust is necessary for air pollution control or for energy conservation,
ducts shall be allowed to be manifolded if all of the following conditions are
met:
2.1
The
sprayed materials used are compatible and will not react or cause ignition of
the residue in the ducts.
2.2
Nitrocellulose-based finishing material shall not be
used.
2.3
A filtering system shall be provided to reduce the
amount of overspray carried into the duct manifold.
2.4
Automatic
sprinkler protection shall be provided at the junction of each booth exhaust
with the manifold, in addition to the protection required by this rule.
(f)
2404.7.6 Termination point. The termination point for
exhaust ducts discharging to the atmosphere shall be not less than the
following distances:
(i)
Ducts conveying explosive or flammable vapors, fumes or
dusts: 30 feet (9144 mm) from the lot line; 10 feet (3048 mm) from openings
into the building; 6 feet (1829 mm) from exterior walls and roofs; 30 feet
(9144 mm) from combustible walls or openings into the building that are in the
direction of the exhaust discharge; 10 feet (3048 mm) above adjoining
grade.
(ii)
Other product-conveying outlets: 10 feet (3048 mm) from
the lot line; 3 feet (914 mm) from exterior walls and roofs; 10 feet (3048 mm)
from openings into the building; 10 feet (3048 mm) above adjoining
grade.
(g)
2404.7.7 Fan motors and belts. Electric motors driving
exhaust fans shall not be placed inside booths or ducts. Fan rotating elements
shall be nonferrous or nonsparking or the casing shall consist of, or be lined
with, such material. Belts shall not enter the duct or booth unless the belt
and pulley within the duct are tightly enclosed
(h)
2404.7.8 Filters.
Air intake filters that are part of a wall or ceiling assembly shall be listed
as Class I or II in accordance with UL 900 as listed in rule
1301:7-7-80
of the Administrative Code. Exhaust filters shall be required.
(i)
2404.7.8.1
Supports. Supports and holders for filters shall be constructed of
noncombustible materials.
(ii)
2404.7.8.2
Attachment. Overspray collection filters shall be readily removable and
accessible for cleaning or replacement.
(iii)
2404.7.8.3
Maintaining air velocity. Visible gauges, audible alarms or pressure-activated
devices shall be installed to indicate or ensure that the required air velocity
is maintained.
(iv)
2404.7.8.4 Filter rolls. Spray booths equipped with a
filter roll that is automatically advanced when the air velocity is reduced to
less than 100 feet per minute ( 0.51 m/s) shall be arranged to shut down the
spraying operation if the filter roll fails to advance
automatically.
(v)
2404.7.8.5 Filter disposal. Discarded filter pads shall
be immediately removed to a safe, detached location or placed in a
noncombustible container with a tight-fitting lid and disposed of
properly.
(vi)
2404.7.8.6 Spontaneous ignition. Spray booths using dry
filters shall not be used for spraying materials that are highly susceptible to
spontaneous heating and ignition. Filters shall be changed prior to spraying
materials that could react with other materials previously collected. An
example of a potentially reactive combination includes lacquer when combined
with varnishes, stains or primers.
(vii)
2404.7.8.7
Waterwash spray booths. Waterwash spray booths shall be of an approved design
so as to prevent excessive accumulation of deposits in ducts and residue at
duct outlets. Such booths shall be arranged so that air and overspray are drawn
through a continuously flowing water curtain before entering an exhaust duct to
the building exterior.
(8)
2404.8
Interlocks. Interlocks for spray application finishes shall be in accordance
with paragraphs (D)(8)(a)(2404.8.1) to (D)(8)(b)(2404.8.2) of this rule.
(a)
2404.8.1
Automated spray application operations. Where protecting automated spray
application operations, automatic fire-extinguishing systems shall be equipped
with an approved interlock feature that will, upon discharge of the system,
automatically stop the spraying operations and workpiece conveyors into and out
of the flammable vapor areas. Where the building is equipped with a fire alarm
system, discharge of the automatic fire-extinguishing system shall also
activate the building alarm notification appliances.
(i)
2404.8.1.1 Alarm
station. A manual fire alarm and emergency system shutdown station shall be
installed to serve each flammable vapor area. When activated, the station shall
accomplish the functions indicated in paragraph (D)(8)(a)(2404.8.1) of this
rule.
(ii)
2404.8.1.2 Alarm station location. Not less than one
manual fire alarm and emergency system shutdown station shall be readily
accessible to operating personnel. Where access to this station is likely to
involve exposure to danger, an additional station shall be located adjacent to
an exit from the area.
(b)
2404.8.2
Ventilation interlock prohibited. Air makeup and flammable vapor area exhaust
systems shall not be interlocked with the fire alarm system and shall remain in
operation during a fire alarm condition.
Exception: Where the type of
fire-extinguishing system used requires such ventilation be discontinued, air
makeup and exhaust systems shall shut down and dampers shall
close.
(9)
2404.9 Limited spraying spaces. Limited spraying spaces
shall comply with paragraphs (D)(9)(a)(2404.9.1) to (D)(9)(d)(2404.9.4) of this
rule.
(a)
2404.9.1 Job size. The aggregate surface area to be sprayed shall not exceed 9
square feet (
0.84m2).
(b)
2404.9.2
Frequency. Spraying operations shall not be of a continuous
nature.
(c)
2404.9.3 Ventilation. Positive mechanical ventilation
providing a minimum of six complete air changes per hour shall be installed.
Such system shall meet the requirements of this code for handling flammable
vapor areas. Explosion venting is not required.
(d)
2404.9.4
Electrical wiring. Electrical wiring within 10 feet (3048 mm) of the floor and
20 feet (6096 mm) horizontally of the limited spraying space shall be designed
for Class I, Division 2 locations in accordance with NFPA 70 as listed in rule
1301:7-7-80
of the Administrative Code.
(E)
Section 2405
Dipping operations
(1)
2405.1 General. 'Dip-tank operations shall comply with
the requirements of paragraph (C)(2403) of this rule and paragraphs (E)(2)(
2405.2) to (E)(11) ( 2405.11) of this rule
(2)
2405.2 Location
of dip-tank operations. Dip-tank operations conducted in buildings used for
Group A, I or R occupancies shall be located in a room designed for that
purpose, equipped with an approved automatic sprinkler system and separated
vertically and horizontally from other areas in accordance with the building
code as listed in rule
1301:7-7-80
of the Administrative Code.
(3)
2405.3
Construction of dip tanks. Dip tanks shall be constructed in accordance with
paragraphs (E)(3)(a)(2405.3.1) to (E)(3)(d)(iii)(2405.3.4.3) of this rule and
NFPA 34 as listed in rule
1301:7-7-80
of the Administrative Code. Dip tanks, including drain boards, shall be
constructed of noncombustible material and their supports shall be of heavy
metal, reinforced concrete or masonry.
(a)
2405.3.1
Overflow. Dip tanks greater than 150 gallons (568 L) in capacity or 10 square
feet ( 0.93 m2) in
liquid surface area shall be equipped with a trapped overflow pipe leading to
an approved location outside the building. The bottom of the overflow
connection shall be not less than 6 inches (152 mm) below the top of the
tank.
(b)
2405.3.2 Bottom drains. Dip tanks greater than 500
gallons (1893 L) in liquid capacity shall be equipped with bottom drains that
are arranged to automatically and manually drain the tank quickly in the event
of a fire unless the viscosity of the liquid at normal atmospheric temperature
makes this impractical. Manual operation shall be from a safe, accessible
location. Where gravity flow is not practicable, automatic pumps shall be
provided. Such drains shall be trapped and discharged to a closed, vented
salvage tank or to an approved outside location.
Exception: Dip tanks containing Class
IIIB combustible liquids where the liquids are not heated above room
temperature and the process area is protected by automatic
sprinklers.
(c)
2405.3.3 Dipping liquid temperature control. Protection
against the accumulation of vapors, self-ignition and excessively high
temperatures shall be provided for dipping liquids that are heated directly or
heated by the surfaces of the object being dipped.
(d)
2405.3.4 Dip-tank
covers. Dip-tank covers allowed by paragraph (E)(4)(a) (2405.4.1) of this rule
shall be capable of manual operation and shall be automatic closing by approved
automatic-closing devices designed to operate in the event of fire.
(i)
2405.3.4.1
Construction. Covers shall be constructed of noncombustible material or be of a
tin-clad type with enclosing metal applied with locked joints.
(ii)
2405.3.4.2
Supports. Chain or wire rope shall be utilized for cover supports or operating
mechanisms.
(iii)
2405.3.4.3 Closed covers. Covers shall be kept closed
when tanks are not in use.
(4)
2405.4 Fire
protection. Dip-tank operations shall be protected in accordance with
paragraphs (E)(4)(a)(2405.4.1) to (E)(4)(b)(2405.4.2) of this rule.
(a)
2405.4.1 Fixed
fire-extinguishing equipment. An approved automatic fire-extinguishing system
or dip-tank cover in accordance with paragraph (E) (3)(d)(2405.3.4) of this
rule shall be provided for the following dip tanks:
1.
Dip tanks less
than 150 gallons (568 L) in capacity or 10 square feet ( 0.93 m2)
in liquid surface area.
2.
Dip tanks containing a liquid with a flash point below
110°F (43°C) used in such manner that the liquid temperature could equal or be
greater than its flash point from artificial or natural causes, and having both
a capacity of more than 10 gallons ( 37.9 L) and a liquid surface area of more
than 4 square feet ( 0.37 m2).
(i)
2405.4.1.1
Fire-extinguishing system. An approved automatic fire-extinguishing system
shall be provided for dip tanks with a 150-gallon (568 L) or more capacity or
10 square feet ( 0.93 m2) or larger in a liquid
surface area. Fire-extinguishing system design shall be in accordance with NFPA
34 as listed in rule
1301:7-7-80
of the Administrative Code.
(b)
2405.4.2 Portable
fire extinguishers. Areas in the vicinity of dip tanks shall be provided with
portable fire extinguishers complying with paragraph (F)(906) of rule
1301:7-7-09
of the Administrative Code and suitable for flammable and combustible liquid
fires as specified for extra (high) hazard occupancies.
(5)
2405.5
Housekeeping, maintenance and storage of hazardous materials.
Housekeeping, maintenance, storage and
use of hazardous materials shall be in accordance with paragraphs (C)(3)(
2403.3) and (C)(4)( 2403.4) of this rule.
(6)
2405.6 Sources of
ignition. Control of sources of ignition shall be in accordance with paragraph
(C)(2)( 2403.2) of this rule.
(7)
2405.7
Ventilation of flammable vapor areas. Flammable vapor areas shall be provided
with mechanical ventilation adequate to prevent the dangerous accumulation of
vapors. Required ventilation systems shall be arranged such that the failure of
any ventilating fan shall automatically stop the dipping conveyor
system.
(8)
2405.8 Conveyor interlock. Dip tanks utilizing a
conveyor system shall be arranged such that in the event of a fire, the
conveyor system shall automatically cease motion and the required tank bottom
drains shall open.
(9)
2405.9 Hardening and tempering tanks. Hardening and
tempering tanks shall comply with paragraphs (E)(3)( 2405.3) to
(E)(3)(c)(2405.3.3), (E)(4)(b) (2405.4.2) and (E)(8)( 2405.8) of this rule but
shall be exempt from other provisions of paragraph (E)(2405) of this
rule.
(a)
2405.9.1 Location. Tanks shall be located as far as practical from furnaces and
shall not be located on or near combustible floors.
(b)
2405.9.2 Hoods.
Tanks shall be provided with a noncombustible hood and vent or other approved
venting means, terminating outside of the structure to serve as a vent in case
of a fire. Such vent ducts shall be treated as flues and proper clearances
shall be maintained from combustible materials.
(c)
2405.9.3 Alarms.
Tanks shall be equipped with a high-temperature limit switch arranged to sound
an alarm when the temperature of the quenching medium reaches 50°F (10°C) below
the flash point.
(d)
2405.9.4 Fire protection. Hardening and tempering tanks
greater than 500 gallons (1893 L) in capacity or 25 square feet ( 2.3 m2) in liquid surface area
shall be protected by an approved automatic fire-extinguishing system complying
with rule
1301:7-7-09
of the Administrative Code.
(e)
2405.9.5 Use of
air pressure. Air under pressure shall not be used to fill or agitate oil in
tanks.
(10)
2405.10 Flow-coating operations. Flow-coating
operations shall comply with the requirements for dip tanks. The area of the
sump and any areas on which paint flows shall be considered to be the area of a
dip tank.
(a)
2405.10.1 Paint supply. Paint shall be supplied by a gravity
tank not exceeding 10 gallons (38 L) in capacity or by direct low-pressure
pumps arranged to shut down automatically in case of a fire by means of
approved heat-actuated devices.
(11)
2405.11
Roll-coating operations. Roll-coating operations shall comply with paragraph
(E)(10)( 2405.10) of this rule. In roll-coating operations utilizing flammable
or combustible liquids, sparks from static electricity shall be prevented by
electrically bonding and grounding all metallic rotating and other parts of
machinery and equipment and by the installation of static collectors, or by
maintaining a conductive atmosphere such as a high relative
humidity.
(F)
Section 2406 Powder coating
(1)2406.1 General.
Operations using finely ground particles of protective finishing material
applied in dry powder form by a fluidized bed, an electrostatic fluidized bed,
powder spray guns or electrostatic powder spray guns shall comply with
paragraphs (F)(2)( 2406.2) to (F)(7)( 2406.7) of this rule. In addition
paragraph (G)(2407) of this rule shall apply to fixed electrostatic equipment
used in powder coating operations.
(2)
2406.2 Location.
Powder coating operations shall be conducted in enclosed powder coating rooms,
enclosed powder coating facilities that are ventilated or ventilated spray
booths.
(3)
2406.3 Construction of powder coating rooms and booths.
Powder coating rooms shall be constructed of noncombustible materials. Spray
booths shall be constructed in accordance with paragraph (D)(3)(b)(2404.3.2) of
this rule.
Exception: Listed spray-booth
assemblies that are constructed of other materials shall be
allowed.
(4)
2406.4 Fire protection. Areas used for powder coating
shall be protected by an approved automatic fire-extinguishing system complying
with rule
1301:7-7-09
of the Administrative Code.
(a)
2406.4.1 Additional protection for fixed systems.
Automated powder application equipment shall be protected by the installation
of an approved, supervised flame detection apparatus that shall react to the
presence of flame within 0.5 second and shall accomplish all of the
following:
(i)
Shutting down of energy supplies (electrical and compressed
air) to conveyor, ventilation, application, transfer and powder collection
equipment.
(ii)
Closing of segregation dampers in associated ductwork
to interrupt airflow from application equipment to powder
collectors.
(iii)
Activation of an alarm that is audible throughout the
powder coating room or booth.
(b)
2406.4.2 Fire
extinguishers. Portable fire extinguishers complying with paragraph (F)(906) of
rule
1301:7-7-09
of the Administrative Code shall be provided for areas used for powder coating
in accordance with the requirements for an extra-hazard
occupancy.
(5)
2406.5 Operation and maintenance. Powder coating areas
shall be kept free from the accumulation of powder coating dusts, including
horizontal surfaces such as ledges, beams, pipes, hoods, booths and
floors.
(a)
2406.5.1 Cleaning. Surfaces shall be cleaned in such a
manner so as to avoid scattering dusts to other places or creating dust clouds.
Vacuum sweeping equipment shall be of a type approved for use in hazardous
locations.
(6)
2406.6 Sources of ignition. Control of sources of
ignition shall be in accordance with paragraphs (C)(2)( 2403.2) and
(F)(6)(a)(2406.6.1) to (F)(6)(d)(2406.6.4) of this rule.
(a)
2406.6.1 Drying,
curing and fusion equipment. Drying, curing and fusion equipment shall comply
with rule
1301:7-7-30 of
the Administrative Code.
(b)
2406.6.2 Spark-producing metals. Iron or
spark-producing metals shall be prevented from being introduced into the
powders being applied by magnetic separators, filter-type separators or by
other approved means.
(c)
2406.6.3 Preheated parts. When parts are heated prior
to coating, the temperature of the parts shall not exceed the ignition
temperature of the powder to be used.
(d)
2406.6.4
Grounding and bonding. Precautions shall be taken to minimize the possibility
of ignition by static electrical sparks through static bonding and grounding,
where possible, of powder transport, application and recovery
equipment.
(7)
2406.7 Ventilation. Exhaust ventilation shall be
sufficient to maintain the atmosphere below one-half the minimum explosive
concentration for the material being applied. Non-deposited, air-suspended
powders shall be removed through exhaust ducts to the powder recovery
system.
(G)
Section 2407 Electrostatic apparatus
(1)2407.1 General.
Electrostatic apparatus and devices used in connection with paint- spraying and
paint-detearing operations shall be of an approved type.
(2)
2407.2 Location
and clear space. A space of not less than twice the sparking distance shall be
maintained between goods being painted or deteared and electrodes,
electrostatic atomizing heads or conductors. A sign stating the sparking
distance shall be conspicuously posted near the assembly.
Exception: Portable electrostatic
paint-spraying apparatus listed for use in Class I, Division 1,
locations.
(3)
2407.3 Construction of equipment. Electrodes and
electrostatic atomizing heads shall be of approved construction, rigidly
supported in permanent locations and effectively insulated from ground.
Insulators shall be nonporous and noncombustible.
Exception: Portable electrostatic
paint-spraying apparatus listed for use in Class I, Division 1,
locations.
(a)
2407.3.1 Barriers. Booths, fencing, railings or guards
shall be placed about the equipment such that either by their location or
character, or both, isolation of the process is maintained from plant storage
and personnel. Railings, fencing and guards shall be of conductive material,
adequately grounded, and not less than 5 feet (1524 mm) from processing
equipment.
Exception: Portable electrostatic
paint-spraying apparatus listed for use in Class I, Division 1,
locations.
(4)
2407.4 Fire
protection. Areas used for electrostatic spray finishing with fixed equipment
shall be protected with an approved automatic fire-extinguishing system
complying with rule
1301:7-7-09
of the Administrative Code and paragraph (G)(4)(a)(2407.4.1) of this
rule.
(a)
2407.4.1 Protection for automated liquid electrostatic spray
application equipment. Automated liquid electrostatic spray application
equipment shall be protected by the installation of an approved, supervised
flame detection apparatus that shall, in the event of ignition, react to the
presence of flame within 0.5 second and shall accomplish all of the
following:
(i)
Activation of a local alarm in the vicinity of the spraying
operation and activation of the building alarm system, if such system is
provided.
(ii)
Shutting down of the coating material delivery
system.
(iii)
Termination of all spray application
operations.
(iv)
Stopping of conveyors into and out of the flammable
vapor areas.
(v)
Disconnection of power to the high-voltage elements in
the flammable vapor areas and disconnection of power to the
system.
(5)
2407.5
Housekeeping, maintenance and storage of hazardous materials.
Housekeeping, maintenance, storage and
use of hazardous materials shall be in accordance with paragraphs (C)(3)(
2403.3), (C)(4)( 2403.4) of this rule and paragraphs (G)(5)(a)(2407.5.1) and
(G)(5)(b)(2407.5.2) of this rule.
(a)
2407.5.1
Maintenance. Insulators shall be kept clean and dry. Drip plates and screens
subject to paint deposits shall be removable and taken to a safe place for
cleaning. Grounds and bonding means for the paint-spraying apparatus and all
associated equipment shall be periodically cleaned and maintained free of
overspray.
(b)
2407.5.2 Signs. Signs shall be posted to provide the
following information:
(i)
Designate the process zone as dangerous with respect to
fire and accident.
(ii)
Identify the grounding requirements for all
electrically conductive objects in the flammable vapor area, including
persons.
(iii)
Restrict access to qualified personnel
only.
(6)
2407.6 Sources of
ignition. Transformers, power packs, control apparatus and all other electrical
portions of the equipment, except high-voltage grids and electrostatic
atomizing heads and connections, shall be located outside of the flammable
vapor areas or shall comply with paragraph (C)(2)( 2403.2) of this rule.
.
(7)
2407.7
Ventilation. The flammable vapor area shall be ventilated in accordance with
paragraph (D)(7)( 2404.7) of this rule.
(8)
2407.8 Emergency
shutdown. Electrostatic apparatus shall be equipped with automatic controls
operating without time delay to disconnect the power supply to the high-voltage
transformer and signal the operator under any of the following
conditions:
(a)
Stoppage of ventilating fans or failure of ventilating
equipment from any cause.
(b)
Stoppage of the conveyor carrying articles past the
high-voltage grid.
(c)
Occurrence of a ground or an imminent ground at any
point of the high- voltage system.
(d)
Reduction of
clearance below that required in paragraph (G)(2)( 2407.2) of this
rule.
(9)
2407.9 Ventilation interlock. Hand electrostatic
equipment shall be interlocked with the ventilation system for the spraying
area so that the equipment cannot be operated unless the ventilating system is
in operation.
(H)
Section 2408 Organic peroxides and dual-component
coatings
(1)2408.1 General. Spraying operations involving the use of
organic peroxides and other dual-component coatings shall be in accordance with
the requirements of paragraph (C)(2403) of this rule and paragraphs (H)(2)(
2408.2) to (H)(5) ( 2408.5) of this rule.
(2)
2408.2 Use of
organic peroxide coatings. Spraying operations involving the use of organic
peroxides and other dual-component coatings shall be conducted in approved
sprinklered spray booths complying with paragraph (D)(3)(b) (2404.3.2) of this
rule.
(3)
2408.3 Equipment. Spray guns and related handling
equipment used with organic peroxides shall be of a type manufactured for such
use.
(a)
2408.3.1 Pressure tanks. Separate pressure vessels and
inserts specifically for the application shall be used for the resin and for
the organic peroxide, and shall not be interchanged. Organic peroxide pressure
tank inserts shall be constructed of stainless steel or
polyethylene.
(4)
2408.4 Housekeeping, maintenance, storage and use of
hazardous materials.
Housekeeping, maintenance, storage and
use of hazardous materials shall be in accordance with paragraphs (C)(3)(
2403.3) and (C)(4)( 2403.4) of this rule and paragraphs (H)(4)(a)(2408.4.1)
to (H)(4)(g)(2408.4.7) of this rule.
(a)
2408.4.1
Contamination prevention. Organic peroxide initiators shall not be contaminated
with foreign substances.
(b)
2408.4.2 Spilled material. Spilled organic peroxides
shall be promptly removed so there are no residues. Spilled material absorbed
by using a noncombustible absorbent shall be promptly disposed of in accordance
with the manufacturer's recommendation.
(c)
2408.4.3 Residue
control. Materials shall not be contaminated by dusts and overspray residues
resulting from the sanding or spraying of finishing materials containing
organic peroxides.
(d)
2408.4.4 Handling. Handling of organic peroxides shall
be conducted in a manner that avoids shock and friction that produces
decomposition and violent reaction hazards.
(e)
2408.4.5 Mixing.
Organic peroxides shall not be mixed directly with accelerators or
promoters.
(f)
2408.4.6 Personnel qualifications. Personnel working
with organic peroxides and dual-component coatings shall be specifically
trained to work with these materials.
(g)
2408.4.7 Storage.
The storage of organic peroxides shall comply with rule
1301:7-7-62 of
the Administrative Code.
(5)
2408.5 Sources of
ignition. Only nonsparking tools shall be used in areas where organic peroxides
are stored, mixed or applied.
(I)
Section 2409
Indoor manufacturing of reinforced plastics
(1)2409.1 General.
Indoor manufacturing processes involving spray or hand application of
reinforced plastics and using more than 5 gallons (19 L) of resin in a 24-hour
period shall be in accordance with paragraphs (I)(2)( 2409.2) to (I)
(6)(a)(2409.6.1) of this rule.
(2)
2409.2 Resin
application equipment. Equipment used for spray application of resin shall be
installed and used in accordance with paragraphs (H)(2408) and (I)(3)( 2409.3)
to (I)(6)(a)(2409.6.1) of this rule.
(3)
2409.3 Fire
protection. Resin application areas shall be protected by an automatic
sprinkler system. The sprinkler system design shall be not less than that
required for Ordinary Hazard, Group 2, with a minimum design area of 3,000
square feet (279 m2).
Where the materials or storage arrangements are required by other regulations
to be provided with a higher level of sprinkler system protection, the higher
level of sprinkler system protection shall be provided.
(4)
2409.4
Housekeeping, maintenance, storage and use of hazardous materials.
Housekeeping, maintenance, storage and
use of hazardous materials shall be in accordance with paragraphs (C)(3)(
2403.3) and (C)(4)( 2403.4) of this rule and paragraphs (I)(4)(a)(2409.4.1)
to (I)(4)(c)(2409.4.3) of this rule.
(a)
2409.4.1 Handling
of excess catalyzed resin. A noncombustible, open-top container shall be
provided for disposal of excess catalyzed resin. Excess catalyzed resin shall
be drained into the container while still in the liquid state. Enough water
shall be provided in the container to maintain a minimum 2-inch (51 mm) water
layer over the contained resin.
(b)
2409.4.2 Control
of overchop. In areas where chopper guns are used, exposed wall and floor
surfaces shall be covered with paper, polyethylene film or other approved
material to allow for removal of overchop. Overchop shall be allowed to cure
for not less than 4 hours prior to removal.
(i)
2409.4.2.1
Disposal. Following removal, used wall and floor covering materials required by
paragraph (I)(4)(b)(2409.4.2) of this rule shall be placed in a noncombustible
container and removed from the facility.
(c)
2409.4.3 Storage
and use of hazardous materials. Storage and use of organic peroxides shall be
in accordance with paragraph (H)(2408) of this rule and rule
1301:7-7-62 of
the Administrative Code. Storage and use of flammable and combustible liquids
shall be in accordance with rule
1301:7-7-57
of the Administrative Code. Storage and use of unstable (reactive) materials
shall be in accordance with rule
1301:7-7-66
of the Administrative Code.
(5)
2409.5 Sources of
ignition in resin application areas. Sources of ignition in resin application
areas shall comply with paragraph (C)(2)( 2403.2) of this
rule.
(6)
2409.6 Ventilation. Mechanical ventilation shall be
provided throughout resin application areas in accordance with paragraph
(D)(7)( 2404.7) of this rule. The ventilation rate shall be adequate to
maintain the concentration of flammable vapors in the resin application area at
or below 25 per cent of the LFL.
Exception: Mechanical ventilation is
not required for buildings that have 75 per cent of the perimeter
unenclosed.
(a)
2409.6.1 Local ventilation. Local ventilation shall be
provided inside of workpieces where personnel will be under or inside of the
workpiece.
(J)
Section 2410
Floor surfacing and finishing operations
(1)2410.1 Scope.
Floor surfacing and finishing operations exceeding 350 square feet (33
m2) and using Class I or II liquids shall comply
with paragraphs (J)(2) ( 2410.2) to (J)(5)( 2410.5) of this
rule.
(2)
2410.2 Mechanical system operation. Heating,
ventilation and air-conditioning systems shall not be operated during
resurfacing or refinishing operations or within 4 hours of the application of
flammable or combustible liquids.
(3)
2410.3 Business
operation. Floor surfacing and finishing operations shall not be conducted
while an establishment is open to the public.
(4)
2410.4 Ignition
sources. The power shall be shut down to all electrical sources of ignition
within the flammable vapor area, unless those devices are classified for use in
Class I, Division 1 hazardous locations.
(5)
2410.5
Ventilation. To prevent the accumulation of flammable vapors, mechanical
ventilation at a minimum rate of 1 cubic foot per minute per square foot [
0.00508 m3/(s.m2)] of area being finished
shall be provided. Such exhaust shall be by approved temporary or portable
means. Vapors shall be exhausted to the exterior of the building.
Replaces: 1301:7-7-15.