Current through Supplement No. 394, October, 2024
1. Safety valve
requirements for steam boilers are:
a. Each
steam boiler must have one or more American Society of Mechanical Engineers
approved safety valves of the spring-pop type adjusted and sealed to discharge
at a pressure not to exceed fifteen pounds per square inch [103 kilopascals].
Seals must be attached in a manner to prevent the valve from being taken apart
without breaking the seal. The safety valves must be arranged so that they
cannot be reset to relieve at a higher pressure than the maximum allowable
working pressure of the boiler. For iron-and-steel-bodied valves exceeding two
inch [50.8 millimeter] pipe size, the drain hole or holes must be tapped not
less than three-eighths inch [9.53 millimeter] pipe size.
b. Each safety valve three-quarter inch
[10.05 millimeters] diameter or over, used on a steam boiler, must have a
substantial device that will positively lift the disk from its seat at least
one-sixteenth inch [1.59 millimeters] when there is no pressure in the boiler.
The seats and disks must be of suitable material to resist corrosion.
c. A safety valve for a steam boiler may not
be smaller than three-quarter inch [19.05 millimeters] unless the boiler and
radiating surfaces consist of a self-contained unit. A safety valve may not be
larger than four and one-half inches [114.3 millimeters]. The inlet opening
must have an inside diameter equal to, or greater than, the seat
diameter.
d. The minimum relieving
capacity of valve or valves is governed by the capacity marking on the
boiler.
e. The minimum valve
capacity in pounds per hour is the greater of that determined by dividing the
maximum British thermal units output at the boiler nozzle obtained by the
firing of any fuel for which the unit is installed by one thousand, or is
determined on the basis of the pounds of steam generated per hour per square
foot of boiler heating surface. (One British thermal unit equals 1.055 x 10 to
the third power joules.)
MINIMUM POUNDS OF STEAM PER HOUR PER SQUARE FOOT OF HEATING
SURFACE
Boiler Heating Surface
|
Firetube Boilers
|
Watertube Boilers
|
Hand-fired
|
5
|
6
|
Stoker-fired
|
7
|
8
|
Oil, gas, or pulverized fuel-fired
|
8
|
10
|
f.
Safety valves must be installed with the valve spindle in the vertical
position. Discharge piping, to a safe location, may be required by the
inspector.
2. When a
boiler is fired only by a gas having a heat value not in excess of two hundred
British thermal units per cubic feet [745.58 x 10 to the fourth power joules
per cubic meter], the minimum safety valve or safety relief valve relieving
capacity may be based on the values given for hand-fired boilers
above.
3. The safety valve or
safety relief valve relieving capacity for electric boilers is three and
one-half pounds [3692.5 joules] per hour per kilowatt input.
a. The safety valve capacity for each steam
boiler must be such that with the fuel-burning equipment installed and operated
at maximum capacity the pressure cannot rise more than five pounds per square
inch [34.47 kilopascals] above the maximum allowable working
pressure.
b. When operating
conditions are changed, or additional boiler heating surface is installed, the
valve capacity must be increased, if necessary, to meet the new conditions, the
additional valves required, on account of changed conditions, may be installed
on the outlet piping provided there is no intervening valve.
4. Safety relief valve
requirements for hot water boilers are:
a.
Each hot water heating boiler must have at least one American society of
mechanical engineers approved pressure relief valve set to relieve at or below
the maximum allowable working pressure of the boiler. Each hot water supply
boiler must have at least one officially rated safety relief valve or at least
one American society of mechanical engineers approved pressure-temperature
relief valve of the automatic-reseating type set to relieve at or below the
maximum allowable working pressure of the boiler. Pressure relief valves
officially rated as to capacity must have pop action when tested by steam.
When more than one safety relief valve is used on either hot
water heating or hot water supply boilers, the additional valve or valves must
be officially rated and may be set within a range not to exceed six pounds per
square inch [41.47 kilopascals] above the maximum allowable working pressure of
the boiler up to and including sixty pounds per square inch [413.69
kilopascals] and ten percent for those having a maximum allowable working
pressure exceeding sixty pounds per square inch [413.69 kilopascals]. Safety
relief valves must be spring loaded without disk guides on the pressure side of
the valve. Safety relief valves must be arranged so that they cannot be reset
to relieve at a higher pressure than the maximum permitted by this
subdivision.
b. Each safety
relief valve must have a substantial device that will positively lift the disk
from its seat at least one-sixteenth inch [1.59 millimeters] when there is no
pressure on the boiler.
c.
Materials subject to deterioration or vulcanization when subject to saturated
steam temperature corresponding to capacity test pressure may not be used for
any part.
d. A safety relief valve
may not be smaller than three-quarter inch [19.05 millimeters] nor larger than
four and one-half inch [114.3 millimeter] standard pipe size, except that
boilers having a heat input not greater than fifteen thousand British thermal
units per hour [15.38 x 10 to the seventh power joules] may be equipped with a
rated safety relief valve of one-half inch [12.7 millimeter] standard pipe
size. The inlet opening must have an inside diameter approximately equal to, or
greater than, the seat diameter. The minimum opening through any part of the
valve may not be less than one-quarter inch [6.35 millimeters] diameter or its
equivalent area.
e. The required
steam-relieving capacity, in pounds per hour, of the pressure-relieving device
or devices on a boiler must be determined by dividing the maximum output in
British thermal units at the boiler nozzle obtained by the firing of any fuel
for which the unit is designed by one thousand or by multiplying the square
feet of heating surface by five. In every case, the requirements of subdivision
g must be met. (One British thermal unit equals 1.055 x 10 to the third power
joules.)
f. When operating
conditions are changed, or additional boiler heating surface is installed, the
valve capacity must be increased, if necessary, to meet the new conditions and
be in accordance with subdivision g. The additional valves required, on account
of changed conditions, may be installed on the outlet piping provided there is
no intervening valve.
g. Safety
relief valve capacity for each boiler must be such that with maximum heat input
the pressure cannot rise more than six pounds per square inch [41.37
kilopascals] above the maximum allowable working pressure for pressures up to
and including sixty pounds per square inch [413.69 kilopascals] and ten percent
for maximum allowable working pressures over sixty pounds per square inch
[413.69 kilopascals].
h. Safety
relief valves must be installed with the spindle in the vertical position.
Discharge piping, to a safe location, must be installed.
General Authority: NDCC 23.1-16
Law Implemented: NDCC
23.1-16