Current through Register Vol. 35, No. 6, March 26, 2024
A.
Principle: Particulate matter is withdrawn at an approximately isokinetic rate
from the source. The particles are then separated by equivalent aerodynamic
diameter by an in-stack size separating device to determine the percentage by
mass of particles less than 2 microns equivalent aerodynamic diameter. This
percentage is then applied to the total mass loading in pounds per million
British Thermal Units as determined by US EPA Method 5, contained in 40 CFR,
Part 60, Appendix A, in order to determine emissions of particulates of less
than two micron equivalent aerodynamic diameter in pounds per million British
Thermal Units.
B. Apparatus:
(1) Sampling Train:
(a) The sampling train for total mass loading
is described by the Environmental Protection Agency in 40 CFR, Part 60,
Appendix A, Method 5 (hereinafter referred as US EPA Method 5). The percentage
by mass of particles less than two microns equivalent aerodynamic diameter
shall be as follows.
(b) The
recommended sampling train is shown in Figure 1 (20.2.14.402 NMAC). It is based
on the sampling train described in US EPA Method 5, Section 2.1, with the
addition of an Andersen Mark III in-stack sampler. The purpose of the in-stack
particle collector is to collect the particles and segregate them by
aerodynamic size; to do this, a certain gas flowrate is required through this
device as specified in paragraph (4) of subsection B of 20.2.14.401
NMAC.
(2) Nozzle:
Stainless steel (type 304 or 316).
(3) Probe: Pyrex glass, insulated and heated
uniformly to a temperature sufficient to prevent condensation from occurring at
any point in the tube. For lengths greater than about 8 feet, a metal tube may
be used. Incoloy 825 is preferred, but types 304 or 316 stainless steel are
acceptable. Long probes shall be reinforced or supported to prevent excessive
droop or gas stream whip. For sampling stacks carrying electrically charged
particles (as for installations using electrostatic precipitators), the probe
shall be grounded to prevent electrical shock to personnel and the inner shell
of the probe shall be electrically conductive and shall be grounded to prevent
size discriminative trapping of particles within the probe.
(4) Particulate Separator: The particle
collector shall be heated so that the temperature of the collection plates and
back up filter is above the dew point of the stack gases.
(5) Particle Collector: The particle
collector shall be a cascade impactor, such as the Andersen Mark III Stack
Sampler (Mark III sampler) manufactured by 2000 Inc., Atlanta, Georgia or other
similar cascade impactor approved by the Department. The Mark III Sampler shall
use a complete set of collector plates consisting of the following: Ten plates
numbered 0, 1, 2, 3, 4, 5, 6, 7, 8, and F, eleven spacers, eight crossbars,
eight glass fiber collection discs, one glass fiber filter, and one plate
holder. Collector plates are installed as follows; 0, 1, 2, 3, 4, 5, 6, 7, 8,
F. The complete arrangement is shown in Figure 2 (20.2.14.403 NMAC). The gas
flowrate through the Mark III Sampler must be controlled to maintain a particle
impaction efficiency of 50% on plate 4 for particles of 2 microns aerodynamic
diameter. The procedure for doing this is described in paragraphs (4) and (5)
of subsection D of 20.2.14.401 NMAC.
(6) Metering System: Vacuum gage, leak-free
pumps, thermometers capable of measuring to within 3 degrees Fahrenheit., dry
test meter with 2 percent accuracy, and related equipment, as required to
maintain an approximately isokinetic sampling rate through the probe and
specified flowrate through the Mark III Sampler, and to determine sample
volume.
(7) Other Sampling Train
Equipment: Pitot tube (type S, or equivalent), impingers/condensers, and
barometer shall be as specified in US EPA method 5, Section 2.1. Note that an
equivalent condenser may be used in place of the impinger train.
(8) Sample Recovery Accessories: As specified
in US EPA Method 5, Section 2.2.
(9) Analytical Accessories: As specified in
US EPA Method 5, Section 2.3.
C. Reagents:
(1) Sampling: Sampling for total particulate
mass loading shall be in accordance with US EPA Method 5. Procedures for
determining the percent by mass of particles less than two microns equivalent
aerodynamic diameter shall be as follows.
(2) Filters: Glass fiber type, having high
efficiency for collecting small particles (99% or higher efficiency for
particles 0.3 microns or larger in diameter). Cambridge Media CM-114 or Gelman
Type A filters are acceptable types.
(3) Other Sampling Reagents: As specified in
US EPA Method 5, Section 3.1.
(4)
Sample Recovery and Analytical Reagents: Acetone and water, as specified in US
EPA Method 5, Sections 3.2 and 3.3.
D. Sampling Procedure:
(1) Procedures: Sampling procedures for total
particulate mass loading shall be in accordance with US EPA Method 5.
Procedures for determining the percent by mass of particles less than two
microns equivalent aerodynamic diameter shall be as follows.
(2) Selection of Sampling Site and Sampling
Points: The sampling site is preferably located in a vertical duct or stack, at
least eight stack diameters downstream and two diameters upstream of a major
disturbance (bend, expansion, contraction or visible flame). In large ducts (of
20 feet or grater diameter), a distance five diameters downstream of a
disturbance will be considered adequate, providing the velocity traverse does
not show the flow to be highly irregular. Under these recommended conditions, a
single sampling point is considered to be adequate (See Industrial Gas Cleaning
Institute, Test Procedures for Gas Scrubbers, Publication No. 1, p.6): This
point shall be located between 0.2 and 0.5 of the diameter from the outside
toward the center of the stack, preferably at a point whose velocity
approximates the average velocity of the flue gases. For conditions which do
not meet the criteria given above, additional sampling points must be
considered and will be determined as agreed upon between the coal burning
equipment operator and the Department.
(3) Determination of Stack, Pressure,
Temperatures, Moisture and Distribution of Velocity Heads: Prior to actual
sampling for particulates, a preliminary survey of stack pressure,
temperatures, moisture content, and velocity distribution shall be made to
assess overall sampling conditions and establish isokinetic sampling
velocities.
(a) Stack Pressure and
Temperature: Stack pressure shall be obtained at one or more points at the
sampling station using a water-filled U-tube manometer to sense pressure from a
hole in the side of the stack or duct to within 0.1 in water. Temperatures
shall be determined from a thermocouple (or equivalent device) attached to the
pitot tube, capable of measuring to within 1.5% of the minimum absolute stack
temperature.
(b) Distribution of
Velocity Heads: The US EPA Method 1 (found in 40 CFR, Part 60, Appendix A)
shall be used as a general guide in determining the number and distribution of
pitot tube traverse points. US EPA Method 2, (found in 40 CFR, Part 60,
Appendix A) shall be used as a guide in selection of pitot tube equipment,
procedure for making and recording measurements, and calibration of the
instrument. In calibration, the procedure shall be modified in that the pitot
tube to be used in testing shall be mounted on the probe and the probe shall
have attached the Mark III Sampler and nozzle so that the arrangement is
similar to that used in testing. A complete velocity traverse shall be done
each day of testing.
(c) Moisture
Determination: Moisture content of the gas stream is determined by extracting a
measured quantity of gas from the stack, condensing the moisture in an external
condenser (or in the impingers), and measuring the volume of condensate. A
single, preliminary measurement shall be made using either the stack sampling
train or a simplified apparatus consisting mainly of a filter, condenser, pump,
and dry gas meter. If liquid drops are present in the gas stream proceed as
follows: Assume the stream to be saturated, determine the average stack gas
temperature from the data obtained in subparagraph (a) of paragraph (3) of
subsection D of 20.2.14.401 NMAC above, and use a psychometric chart with
appropriate altitude correction along with steam tables to calculate the
approximate percentage of moisture. A further determination of moisture content
is made as a part of the particulate sampling as described below.
(4) Preparation of Collection
Train: Check to see that the probe, nozzle, etc., are clean and that there is
sufficient ice to fill the ice bath, place 100 ml. of water in the first two
impingers, leave the third impinger empty, and place approximately 200 g. of
preweighed indicating silica gel in the fourth impinger. Complete the
preparation by desiccating the filter, checking the train for leaks and
adjusting the probe heater, generally as specified in the US EPA Method 5,
Section 4.1.2. To establish near isokinetic sampling conditions at the start of
testing, the desired flowrate through the particle separator is corrected to
stack conditions and the desired sample nozzle size is calculated. To do this
record the temperature of the in-stack Mark III Sampler. Find this temperature
in the abscissa of the graph on Figure 3 (20.2.14.404 NMAC), go up to the curve
and read the correction factor on the ordinate of the graph. Multiply the
correction factor by two microns and obtain the temperature corrected
aerodynamic diameter. Locate the corrected aerodynamic diameter on the abscissa
of the graph on Figure 4 (20.2.14.405 NMAC) go up to the curve and read on the
ordinate the flowrate needed to maintain an impaction efficiency of 50% on
plate #4. Correct this flowrate to stack conditions by adjusting for the
difference in particle separator temperature and stack temperature. Using the
equation Q = VA where Q = volumetric flowrate through the separator adjusted to
stack temperature (cfm), V = velocity of the stack gas at the point in the
stack where the sampling is to take place (fpm) and A is area of the nozzle
(sq. ft.) calculate the desired sampling nozzle diameter. Attach a nozzle to
the probe that matches this calculated diameter within 1%. To establish at the
start of testing the correct gas flow through the separator, using the dry gas
meter, correct the desired flowrate through the separator to meter conditions
by correcting for the difference in temperature between the separator and the
dry gas meter and subtract out that portion of the gas volume which will be
condensed in the impingers.
(5)
Particulate Train Operation: To begin sampling, position the nozzle at the
selected point in the stack with the nozzle tip pointing directly into the gas
stream. Immediately after, start the pump and adjust the dry gas meter to the
flowrate calculated in paragraph (4) of subsection D of 20.2.14.401 NMAC.
Sample for at least 5 minutes and then record the temperature of the gas on the
outlet end of the separator. If the temperature is different from that of the
container surrounding the separator readjust the dry gas meter flowrate by
repeating the steps described in paragraph (4) of subsection D of 20.2.14.401
NMAC using Figures 3 (20.2.14.404 NMAC) and 4 (20.2.14.405 NMAC) excluding the
step used in calculating nozzle diameter. Continue the run until 30 standard
cubic feet (70 degrees Fahrenheit, 29.92 inches Hg) have been drawn through the
sampling train. For each run record the required data on a sheet such as the
one shown in Figure 5-2 of the US EPA Method 5 and include the temperature
monitored at the outlet of the separator. Record the data after every 5 minutes
of testing. At the end of the run, turn off the pump and record the final
readings. Remove the probe and nozzle from the stack. Remove the filter and
glass fiber collection discs from the separator and place each in a separate
container. Collect in a container all particles brushed and washed from the
nozzle, the impactor inlet cone and the zero stage plate. Repeat the sampling
procedure until three runs have been obtained. Filter wash-solution and dry
filter. Desiccate the filters and collection discs for at least 24 hours and
weigh to the nearest 0.5 mg in a room where the relative humidity is less than
50%.
E. Calibration: Use
methods and equipment for calibration of the particle separator, orifice meter,
pitot tube, temperature sensors and dry test meter approved by the Department.
Recalibrate after every third test or three months whichever comes first except
for the particle separator which shall be recalibrated as agreed upon between
the owner or operator of the coal burning equipment and the Department. Figures
3 (20.2.14.404 NMAC) and 4 (20.2.14.405 NMAC) shall reflect results of such
calibration.
F. Calculations:
(1) Total Particulate Emissions: After
completing the test series, average the dry gas meter temperatures and average
orifice pressure drops, then correct the sample volumes measured to standard
conditions and calculate the water vapor and moisture content. Using data
gathered, using US EPA Method 5, calculate the concentration of total
particulate matter in the stack gas in pounds per standard cubic foot on a dry
basis by using equation 5-5 given in Section 6.6.2 of US EPA Method 5. Using
the stack volumetric flowrate corrected to standard conditions on a dry basis
calculate the emission rate in pounds per hour. Using the average heat input to
the coal burning equipment during the time of testing, in millions of British
Thermal Units per hour, calculate the emission rate in pounds per million
British Thermal Units. Average the emission rate for the three runs to
determine total particulate emissions.
(2) Percent of Particles Less Than Two
Microns: The data obtained from the Mark III Sampling shall be used to
determine the quantity of particulate matter larger than two microns Equivalent
Aerodynamic Diameter and the quantity of particulate matter less than two
microns Equivalent Aerodynamic Diameter. Particulate matter larger than two
microns equivalent aerodynamic diameter shall be defined to be the particulate
matter collected on the glass fiber collection discs from plates numbered 1, 2,
3, and 4 and the material brushed and washed from the nozzle, the impactor
inlet cone and the zero stage plate. Particulate matter less than two microns
equivalent aerodynamic diameter shall be defined to be the particulate material
collected on the glass fiber collection discs from plates numbered 5, 6, 7 and
8 and the particulate matter collected on the glass fiber filter. The sum of
the mass' of the particulates which are greater than two microns Equivalent
Aerodynamic Diameter and the particles less than two microns equivalent
aerodynamic diameter is the total particulate collected for the purposes of
determining percent less than two microns. After determining the quantity of
particulate collected, determine the percent by mass of the total particulate
collected which is compassed of particles of less than two microns equivalent
aerodynamic diameter.
(3) Loading
of Particles Less Than Two Microns: The percentage by mass of particles as
determined from the Mark III sampling results as described in the previous
paragraph is applied to the total mass loading in pounds per million British
Thermal Units as determined by US EPA Method 5. The resulting loading in pounds
per million British Thermal Units of particulates less than two microns
equivalent aerodynamic diameter shall be used to determine compliance with the
particulate emission limitations contained in subsection B of 20.2.14.202 NMAC
and subsection B of 20.2.14.203 NMAC.
G. Acceptable results: Validity of each run
shall be determined by calculating the actual flow through the particle
separator from the recorded data. If the flowrate is within 10% of the
calculated flow from Figure 4 (20.2.14.405 NMAC), the run will be considered
valid. Deviations from isokinetic sampling rate by more than 10% shall
invalidate the test.