Current through Vol. 24-04, March 15, 2024
Rule 640.
(1) As
used in this rule, 'storage vessel" means a tank or other vessel that contains
an accumulation of oil and gas related liquids, and that is constructed
primarily of non-earthen materials, such as wood, concrete, steel, fiberglass,
or plastic that provide structural support.
(2) A person shall not cause or allow the
emission of any volatile organic compound in excess of the limitations of this
rule from the use of existing storage vessels utilized in the oil and natural
gas production, natural gas processing, and natural gas transmission and
storage segments of the oil and natural gas industry that meet both of the
following criteria:
(a) A storage vessel
located in the 2015 ozone nonattainment area.
(b) A storage vessel used for the storage of
crude oil or condensates, intermediate hydrocarbon liquids, or produced
water.
(3) Except as
provided in subrule (6) of this rule, the provisions of this rule do not apply
to the following:
(a) Storage vessels with a
potential to emit volatile organic compounds of less than 6 tons per year. This
potential to emit can be limited by a federally enforceable permit or
order.
(b) Storage vessels with
uncontrolled actual volatile organic compound emissions of less than 4 tons per
12-month rolling average. If the combined actual emission rate equals or is
more than 4 tons per year on a 12-month rolling basis before consideration of
controls, as determined in a subsequent month, then this rule permanently
applies to the storage vessel.
(c)
Vessels that are skid-mounted or permanently attached to a mobile source, such
as trucks, railcars, barges, or ships, and are intended to be located at a site
for less than 180 consecutive days.
(d) Process vessels, such as surge control
vessels, bottoms receivers, or knockout vessels.
(e) Pressure vessels designed to operate in
excess of 204.9 kilopascals (29.7 pounds per square inch) and that are not
expected to have emissions to the atmosphere during normal operation.
(f) A storage vessel with a capacity greater
than 100,000 gallons used to recycle water that has been passed through 2 stage
separation.
(g) VOC emission
control requirements do not apply to storage vessels subject and controlled in
accordance with the requirements for storage vessels in 'standards of
Performance for Volatile Organic Liquid Storage Vessels (Including Petroleum
Liquid Storage Vessels) for Which Construction, Reconstruction, or Modification
Commenced After July 23, 1984" 40 CFR part 60 , "National Emission Standards
for Organic Hazardous Air Pollutants From the Synthetic Organic Chemical
Manufacturing Industry for Process Vents, Storage Vessels, Transfer Operations,
and Wastewater" 40 CFR part 63 , subpart G, "National Emission Standards for
Hazardous Air Pollutants From Petroleum Refineries" 40 CFR part 63 , subpart
CC, "National Emission Standards for Hazardous Air Pollutants From Oil and
Natural Gas Production Facilities" 40 CFR part 63 , subpart HH, or "National
Emission Standards for Storage Vessels (Tanks) " Control Level 2" 40 CFR part
63 , subpart WW. All regulations stated within this subdivision are adopted by
reference in R
336.1902.
(4) A person subject to the requirements of
this rule shall not cause or allow the emission of any volatile organic
compound from storage vessels, unless emissions are reduced by 95% by weight or
greater as determined by subrule (5) of this rule and the following provisions
are met, as applicable:
(a) If utilized, an
enclosed combustion control device for the volatile organic compound emissions
from material storage must meet 1 of the following:
(i) Emissions must be less than 275 ppm by
volume as propane on a wet basis corrected to 3% oxygen.
(ii) The control must be operated at a
minimum temperature of 760 degrees Celsius, provided a valid performance test
as required in subrule (5) of this rule is on file that demonstrated the
combustion zone temperature is an indicator of sufficient destruction
efficiency.
(iii) The vent stream
must be introduced into the flame zone of the boiler or process
heater.
(b) A person
using a control device to reduce emissions shall meet the following
requirements:
(i) Covers must satisfy all of
the following:
(A) The covers and all openings
on the cover must form a continuous impermeable barrier over the entire surface
area of the liquid in the vessel.
(B) Each cover opening must be secured in a
closed sealed position when material is in the unit except during time
necessary to use the opening, such as adding, removing, sampling, or inspecting
material in the unit, maintaining equipment, or venting through a closed vent
system.
(C) Each storage vessel
thief hatch must be maintained and operated with a mechanism to ensure that the
lid remains properly seated and sealed under normal operating
conditions.
(ii) Closed
vent systems must satisfy all of the following, unless routed to a process:
(A) The closed vent system must route all
gases, vapors, and fumes to the control device.
(B) The closed vent system must have no
detectable emissions when using, at a minimum, olfactory, visual, and auditory
inspections.
(C) Any bypass must
have a properly operated and maintained flow indictor at the inlet with an
alarm that is recorded when activated. Low leg drains, high point bleeds,
analyzer vents, and open-ended valves or lines and safety devices are not
considered bypasses.
(D) The closed
vent system must be properly designed and operated, as described in subrule (5)
of this rule.
(iii)
Control devices must satisfy all of the following, if applicable:
(A) The control device must be operated and
maintained properly as described in subrule (5) of this rule.
(B) When using a combustion control device,
it must have a continuous burning pilot flame or alternative approved by the
department.
(C) When using a flare
as a control device, it must be designed and operated in accordance with the
requirements of 40 CFR
60.18(b), adopted by
reference in R
336.1902.
(D) When using carbon absorption as a control
device, the carbon must be regenerated or reactivated.
(c) If a floating roof is used to
reduce emissions, the storage vessel must meet all relevant requirements of
'standards of Performance for Storage Vessels for Petroleum Liquids for Which
Construction, Reconstruction, or Modification Commenced After May 18, 1978, and
Prior to July 23, 1984,"40
CFR 60.112b(a)(1) or (2),
and all relevant monitoring, inspection, recordkeeping, and reporting
requirements in 'standards of Performance for Volatile Organic Liquid Storage
Vessels (Including Petroleum Liquid Storage Vessels) for Which Construction,
Reconstruction, or Modification Commenced After July 23, 1984." 40 CFR part 60
, subpart Kb. Both are adopted by reference in
R336.1902.
(5) Compliance with this rule must be
determined as follows:
(a) Initial
performance and compliance testing must be conducted in accordance with a stack
testing protocol approved by the department.
(b) All control devices must have an
approvable operation and maintenance plan that contains, at a minimum, the
following:
(i) A schedule of maintenance for
the control devices in use.
(ii) An
inspection schedule at least once every calendar month.
(iii) Written instructions from the
manufacturer.
(c) An
analysis must be performed, documented, and maintained that the closed vent
system is of sufficient design and capacity to ensure all emissions from the
storage vessel is routed to the control device or process and that the control
device is of sufficient design and capacity to accommodate all emissions from
the storage vessel.
(d) The person
subject to this rule for a closed vent system shall conduct and maintain
records of annual visual inspections for defects that could result in air
emissions.
(6) A person
operating a storage vessel subject to this rule shall obtain current
information and maintain records for all applicability and requirements in
sufficient detail to determine compliance. The records must be made available
to the department upon request. The records must include the following, as
applicable:
(a) Records of each volatile
organic compound emission determination for each storage vessel.
(b) Records of deviations in cases where the
storage vessel was not operated in compliance with requirements.
(c) Records of the identification and
location of each storage vessel subject to emission control
requirements.