Code of Maryland Regulations
Title 09 - MARYLAND DEPARTMENT OF LABOR
Subtitle 12 - DIVISION OF LABOR AND INDUSTRY
Chapter 09.12.01 - Board of Boiler Rules
Section 09.12.01.22 - Power Boiler - Existing Installation: Maximum Allowable Working Pressure

Universal Citation: MD Code Reg 09.12.01.22

Current through Register Vol. 50, No. 25, December 15, 2023

A. The maximum allowable working pressure on a standard boiler shall be determined in accordance with the ASME Code under which it was constructed and stamped.

B. The maximum allowable working pressure on the shell of a nonstandard boiler shall be determined by the strength of the weakest section of the structure computed by multiplying TS by t and E and dividing the product by R multiplied by FS:

(TS x t x E) / (R x FS) = maximum allowable working pressure, PSIG, where:

(1) TS = ultimate tensile strength of the shell plate, PSI, which, if unknown, shall be:
(a) 55,000 PSI for steel; and

(b) 45,000 PSI for wrought iron;

(2) t = minimum thickness of the shell plate of the weakest course, in inches;

(3) E = efficiency of the longitudinal joint, which is, for:
(a) Tube ligaments and riveted construction, established by Section I of the ASME Code for power boilers; and

(b) Seamless construction, 100 percent;

(4) R = inside radius of the weakest course of the shell, in inches;

(5) FS = factor of safety required by this regulation;

(6) The resistance to crushing of mild steel is assumed to be 95,000 PSI of cross-sectional area;

(7) When computing the ultimate strength of rivets in shear, the following values, in pounds per square inch, of the cross-sectional area of the rivet shank shall be used:
(a) Iron rivets in single shear 38,000 PSI;

(b) Iron rivets in double shear 76,000 PSI;

(c) Steel rivets in single shear 44,000 PSI; and

(d) Steel rivets in double shear 88,000 PSI;

(8) When the diameter of a rivet hole in a longitudinal joint of a boiler is not known, the diameter and cross-sectional area of the rivet, after driving, shall be:
(a) Ascertained by cutting out one rivet in the body of the joint; or

(b) As indicated in the following table:

Plate Thickness in Inches Rivet Diameter
1/4 11/16
9/32 11/16
5/16 3/4
11/32 3/4
3/8 13/16
13/32 13/16
7/16 15/16
15/32 15/16
1/2 15/16
9/16 1-1/16
5/8 1-1/16

C. The maximum allowable working pressure on a:

(1) Water-tube boiler having tubes secured to cast iron or malleable-iron headers, or having cast-iron mud drums, shall be 160 PSIG;

(2) Cast-iron boiler, except a hot-water boiler, shall be 15 PSIG;

(3) Boiler having lap-riveted longitudinal joints, operated at a pressure greater than 50 PSI, when removed from an existing setting and reinstalled, shall be 15 PSIG; and

(4) Reinstalled horizontal-return tubular boiler having a continuous longitudinal lap seam more than 12 feet long, shall be 15 PSIG.

D. Except as otherwise provided by this regulation, the lowest factor of safety shall be, for:

(1) An existing installation: 4.5;

(2) A horizontal-return tubular boiler having continuous longitudinal lap seams more than 12 feet long: 8;

(3) A reinstalled or secondhand boiler having longitudinal seams of lap-riveted construction: 6; and

(4) A reinstalled or secondhand boiler with longitudinal seams of butt and double-strap construction: 5.

Regulations .22 adopted effective June 1, 1989 (16:10 Md. R. 1106)
Regulation .22B amended effective July 3, 1995 (22:13 Md. R. 966)

Disclaimer: These regulations may not be the most recent version. Maryland may have more current or accurate information. We make no warranties or guarantees about the accuracy, completeness, or adequacy of the information contained on this site or the information linked to on the state site. Please check official sources.
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