600.1
Scope: This Chapter governs the location and construction of
closed-loop geoexchange wells.
600.2
Variances: Variances from
the standards outlined in these Rules for geoexchange wells must be approved by
the Commission in advance using the procedures and forms used for Specialty
Wells.
601.0
SETBACK
DISTANCES
601.1 Setback distances:
Setback distances for closed loop geo-exchange wells are as follows:
Leach fields less than 2,000 gpd: 50 feet
Leach fields equal to/greater than 2,000 gpd: 100
feet
Septic tanks, lift stations & holding tanks: 30
feet
Private potable water supply well: 45 feet
Public potable water supply well with a withdrawal rate
equal to or less than 10 gpm: 45 feet
Public potable water supply well with a withdrawal rate
greater than 10 gpm but equal to or less than 25 gpm: 75 feet
Public potable water supply well with a withdrawal rate
greater than 25 gpm but equal to or less than 50 gpm: 125 feet
Public potable water supply well with a withdrawal rate
greater than 50 gpm: 200 feet
(Withdrawal rate is determined based on the nominal size of
the actual well pump installed in the well) Property lines: 10
feet
602.0
GROUT
602.1
Placement
method: Thermally enhanced grout shall be placed by the tremie method
with the tremie first installed to the bottom of the borehole. Grout shall then
be placed by pressure pumping through the tremie and the tremie should be
raised slowly as the material is introduced. The tremie pipe should be
continuously submerged in the grout. All grout shall be emplaced to the maximum
extent possible in a single continuous operation upward from the bottom of the
borehole so the entire length of the borehole is filled with grout.
602.2
Coefficient of
permeability: All thermally enhanced grout shall have a maximum
coefficient of permeability of 10-7 cm/sec.
602.3
Grouting timeframe: All
boreholes are recommended to be grouted within seven (7) days from the date
they are drilled.
602.4
Loss
of grout: When a significant loss of grout is observed to large open
bedrock fractures, it is generally permissible to place clean crushed stone
into the annulus from the bottom of the bedrock fracture to as much as 10 feet
above the fracture before resuming with the placement of the thermally enhanced
grout. When a driller chooses to place stone into the annulus in these
situations, the driller shall record the location of the fracture and the
specific interval in the borehole where stone is placed, instead of grout, on
the driller's log.
602.5
Grouting near bedrock surface: The annulus of a closed-loop well
must always be grouted from a depth ten feet below the top of bedrock to at
least ten feet above the top of bedrock to prevent the migration of shallow
ground water down the borehole to the bedrock aquifer. It is not permissible to
place stone in this interval if large open fractures are present.
602.6
Salt water resistant
grout: When grout extends through zones of saltwater with chloride
concentrations equal to or greater than 500 mg/l, a salt water resistant grout
shall be used.
602.7
Grout
additives: Any grout additives, other than bentonite, silica sand and
water shall meet the requirements of NSF/ANSI Standards 60 and
61.
603.0
HEAT
TRANSFER FLUIDS
603.1
Water
used: Any water used as a heat transfer fluid shall be from a potable
water supply.
603.2
Propylene
glycol: It is recommended that food grade propylene glycol be used as an
antifreeze material and that it be used at 20% or more concentration to inhibit
bacterial growth.
604.0
CLOSED-LOOP PIPING
604.1
Piping certification: Piping shall be as specified in the most
recent edition of the International Ground Source Heat Pump Association
(IGSHPA) Closed Loop/Geothermal Heat Pump Systems Design and Installation
Standards, 2010 Edition, Copyright, 2010, referenced in these regulations as
"IGSHPA standards".
604.2
High density polyethylene:
All pipe and heat fused materials should be manufactured from virgin
polyethylene extrusion compound material in accordance with IGSHPA standards.
Pipe should be manufactured to outside diameters, wall thickness, and
respective tolerances as specified in IGSHPA standards for
Polyethylene
(PE) Plastic Pipe (DR-PR) Based on Controlled Outside Diameter, IGSHPA
standards for
Polyethylene (PE) Plastic Pipe, Schedules 40 and 80,
Based on Outside Diameter, or IGSHPA standards for
Polyethylene (PE) Plastic Pipe (SDR-PR) Based on Outside
Diameter. Fittings shall be manufactured to diameters, wall thickness,
and respective tolerances as specified in IGSHPA standards for
Butt
Heat Fusion Polyethylene (PE) Plastic Fittings for Polyethylene (PE) Plastic
Pipe and Tubing for butt-fusion fittings, IGSHPA standards for
Socket-Type Polyethylene Fittings for Outside Diameter-Controlled Polyethylene
Pipe and Tubing for socket-fusion fittings and IGSHPA standards
for
Electrofusion Type Polyethylene Fittings for Outside Diameter
Controlled Polyethylene Pipe and Tubing for electro-fusion fittings.
Table 604.1 Pressure ratings and applicable standards
for high density polyethylene pipe:
Nominal Diameter |
Pressure Rating (psi) at 73.4[DEGREE]F |
Applicable Standard |
< 11/14 in. |
160 |
IGSHPA standards |
11/14 - 3 in. |
110 |
IGSHPA standards |
> 3 in. |
100 |
IGSHPA standards |
(1) If the
pipe is used in a vertical bore application, it should be manufactured in
accordance with IGSHPA standards with a minimum working pressure rating of 160
psi.
Table 604.2: Pressure ratings of water filled pipe at
73.4[DEGREE]F for DR-PR PE 3408/3608 plastic pipe:
Dimension Ratio |
Pressure Rating (psi) |
9 |
200 |
11 |
160 |
13.5 |
128 |
15.5 |
110 |
17 |
100 |
Table 604.3: Pressure ratings of water filled pipe at
73.4[DEGREE]F for DR-PR PE 47102 plastic
pipe:
Dimension Ratio |
Pressure Rating (psi) |
9 |
252 |
11 |
202 |
13.5 |
161 |
15.5 |
139 |
17 |
126 |
21 |
101 |
(2) Please note that as of the IGSHPA
approval date (October 2007) of DR-PR PE 4710, there are a limited number of
pipe manufacturers offering a geothermal pipe produced from DR-PR PE 4710
material.
604.3
Material: The material should have a Hydrostatic Design Basis of
1600 psi at 73[DEGREE]F per IGSHPA standards and should be listed in PPI TR4 as
either a PE 3408/3608 or PE 4710 piping formulation. The material should also
be a high-density polyethylene compound having a minimum cell classification of
PE345464C per IGSHPA standards for.
604.4
Markings: Sufficient
information should be permanently marked on the length of the pipe as defined
by appropriate IGSHPA pipe standard(s).
604.5
Cross-linked polyethylene tubing:
Cross-linked polyethylene tubing should be manufactured by the
high-pressure peroxide method (PEXa), and should conform to IGSHPA standards
for
Crosslinked Polyethylene (PEX) Tubing, and IGSHPA
standards for
Crosslinked Polyethylene (PEX) Plastic Hot- and
Cold-Water Distribution Systems, or
Crosslinked high-density
polyethylene (PE-X) pipes-
General quality requirements and
testing. PEXa material should be high-density cross-linked
polyethylene manufactured using the high-pressure peroxide method of
cross-linking (minimum degree of 75% when cross-linking and tested in
accordance with IGSHPA standards for
Test Methods for Determination of
Gel Contentand Swell Ratio of Crosslinked Ethylene
Plastics, (Method B)). The tubing material designation code as defined
in IGSHPA standards should be PEX 1006 or PEX 1008.
Table 604.4: Pressure ratings of water filled tubing
at 73.4[DEGREE]F (23[DEGREE]C) for DR-PR PEX 1006 or PEX 1008 plastic
pipe:
Dimension Ratio |
Pressure Rating (psi) |
Applicable Standard |
9 |
160 |
IGSHPA standards |
604.6
Polymer electro-fusion fitting
material: All fittings used with PEXa tubing intended for geothermal
applications should be polymer electro-fusion fittings or cold expansion
compression-sleeve metal fittings. Polymer electro-fusion fittings should
conform to IGSHPA standards for Plastics pipes and fittings.
Crosslinked polyethylene (PE-X) pipe systems for the conveyance of gaseous
fuels. Metric series. Specifications. Part 2: Fittings for heat-fusion
jointing-First Edition. Polymer electro-fusion fittings for PEXa pipes
of each dimensional specification should conform to IGSHPA standards. Polymer
electron-fusion fitting should also be manufactured using materials in
accordance to IGSHPA Standard 1C.2.2.
604.7
Metal cold compression sleeve
fittings:
Metal cold compression sleeve fittings should conform to
IGSHPA standards for Cold-Expansion Fittings with Metal
Compression-Sleeves for Cross-Linked Polyethylene (PEX) Pipe. Cold
compression sleeve fittings should conform to IGSHPA standards, and have a
minimum inside diameter of 82% of inside pipe diameter.
604.8
Markings: Product standard
information should be marked on PEXa tubing and fittings as defined by the
appropriate product standard specifications.
604.9
Joining: Joining should be
as specified in International Ground Source Heat Pump Association (IGSHPA)
Closed Loop/Geothermal Heat Pump Systems Design and Installation
Standards. The most current edition of standards should be utilized
and followed. All pipe joining should be performed by certified installers and
follow manufacturers' recommended fusion procedures.
604.10
Polyethylene pipe:
Polyethylene fusion transition fittings with threads should be used to
join with copper. Polyethylene fusion transition fittings with threads or barbs
should not be used to join to high strength hose. Barbed fittings utilizing
mechanical clamps are not permitted to be connected directly to polyethylene
pipe, with the exception of stab-type fittings. All mechanical connections must
be accessible in case of emergency or maintenance. The only acceptable methods
for joining buried polyethylene pipe systems are a heat fusion process or
stab-type fittings. If using stab-type fittings, quality control should be
assessed to ensure a leak-free union between pipe ends which are stronger than
the pipe itself. If heat fusing, butt, socket, sidewall or electro-fusion
processes are acceptable when performed in accordance with the pipe
manufacturer's procedures.
604.11
Cross-linked polyethylene tubing: PEXa tubing should not be
butt-fused or socket-fused to fittings. Polymer electro-fusion fittings may be
used with PEXa tubing when installed in accordance with the manufacturer's
published procedures. Cold-expansion compression sleeve fittings may also be
used for all PEXa connections when installed according to the manufacturer's
published procedures and is permitted to be direct buried with
manufacturer-approved corrosion covering. New joining technologies may be
developed which meet all IGSHPA standards for closed loop piping.
604.12
Centralized placement:
Due to the flexible nature of the piping material, geology, and borehole
geometry, centralized placement of pipe in the borehole may or may not be
practical. In general, pipe centralized placement is not necessary for closed
loop boreholes.
604.13
Placement to the bottom of the borehole: Due to the specific
gravity of the loop piping, it may be necessary to artificially weight the pipe
loop to allow placement to the bottom of the borehole. External weights shall
be attached to the pipe in a manner that does not damage the pipe.
Only potable water may be placed inside the pipe to add
weight to the pipe loop. Using steel pipe for the tremie can assist in the
placement to the bottom.
The loop assembly shall extend to the bottom of the
borehole. If an obstruction is encountered in the borehole, preventing the
installation of the loop to the borehole bottom, the loop and the obstruction
must be removed or provisions made for the sealing of the borehole below the
obstruction and the designer needs to be notified so adjustments can be made to
the design of the system.
604.14
Header backfilling:
Because the contractor is motivated to produce a leak-free system,
backfilling procedures for horizontal header trenches will include prevention
of any sharp-edged rocks from coming into contact with the piping by removal of
the rocks before backfilling. Sand bedding (native or foreign) is recommended
for headers.
604.15
Pressure
and flow testing: The entire system should be filled with water and
tested to the system pressure recommended by manufacturer specifictions for
that loop with no observed leaks prior to backfilling the loop field connection
trenches. Flow and pressure loss testing should be performed and the actual
flow rates and pressure drops should be compared to the calculated design
values. If actual flow rate or pressure drop values differ from calculated
design values by more than 10%, the problem should be identified and corrected.
At the contractor's option, in addition to the final test, it may be desirable
to test subcircuits of the loop field. Pressure in the pipe is greater at the
bottom of the borehole than at the top due to the hydrostatic head. Caution
should be exercised if hydrostatically testing vertical loops in boreholes of
depths greater than 200 feet that have not been grouted or filled so as not to
exceed the pressure rating of the pipe material. The pressure in the pipes
being tested can vary with changes in temperature or from normal expansion of
the pipe after being first pressurized. Approved pressure test procedures
cannot guarantee that proper fusion/joining techniques or procedures were
followed. Additional tests may be required by the overseeing
engineer.
604.16
Temporary
conditions: Any vertical closed loop piping that is completed prior to
being placed in service, or is left uncompleted due to a recess or delay in
construction, shall be equipped with a watertight cap.
605.0
CASING IN CLOSED-LOOP
WELLS
605.1
Temporary
Casing: Temporary casing shall be installed through the overburden and
into bedrock.
605.2
Temporary
casing removal: Temporary casing shall remain in place until the closed
loop is installed and the borehole completely grouted to the ground
surface.
605.3
Final
grouting: After the removal of the temporary casing, the grout shall be
topped off back to ground level.
606.0
DECOMMISSIONING
606.1
Grouting an abandoned closed-loop
geoexchange well: Any vertical closed-loop geoexchange borehole that is
to be permanently abandoned shall be completely flushed and filled with a
suitable grouting material.
606.2
Loop fluids: Loop fluids that contain antifreeze or other
additives shall be captured and disposed of according to local, state and
federal requirements.
606.3
Decommissioning documentation: All information relative to the
decommissioning procedures of the abandoned vertical loop piping shall be
prepared and assembled, with a copy supplied to the owner of the land and a
copy retained by the licensed closed-loop driller who performed the
decommissioning.
607.0
DRILLER'S LOGS & SITE PLANS
607.1
NGWA standards: For
closed-loop wells, follow the NGWA recommended practices listed as follows:
607.1.1
Minimum driller's log
requirements: During the drilling of the test borehole or the first
vertical loop borehole, the contractor shall prepare and keep a complete log
setting forth the following:
1. The
geographic location sufficient to permit later location and identification
relative to other boreholes or wells in the area;
2. The reference point for all depth
measurements;
3. The depth at which
each change of formation occurs;
4.
The identification of the material of which each stratum is composed, such as:
a Clay;
b Sand or silt;
c Sand and gravel: Indicate whether gravel is
loose, tight, angular or smooth; color;
d Cemented formation: Indicate whether grains
(if present) have natural cementing material between them; e.g., silica,
calcite, etc.;
e Hard rock:
Indicate whether sedimentary bedrock or igneous (granite-like, basalt-like,
etc.).;
5. Total depth
of completed vertical closed loop borehole;
6. Depth or location of any lost drilling
fluids, drilling materials, or tools;
7. The nominal borehole diameter(s) of the
vertical closed loop borehole;
8.
The nominal diameter, depth, and length of any casing;
9. Type of grout material used;
10. Bags of grout used;
11. Grout additives used;
12. Borehole grouted from a depth of ___ feet
to ___ feet;
13. Method of
drilling;
14. Groundwater depth
(groundwater elevation); and
15.
Thermal conductivity of the grout.
607.1.2
Distribution of driller's log:
Within 10 days of the completion, the contractor shall submit a copy of
the completed driller's log to the project owner/designated agent or their
designated representative and keep a copy for his/her file.
607.1.3
Driller's logs and reports:
Every vertical borehole should have a basic log as described in Section
607.1.1. The test borehole or the first production borehole should be used to
log the essential lithology information. However, the driller should watch for
noticeable changes in underground lithology during production drilling, and if
observed, a subsequent next production borehole should also be logged. In some
cases, a qualified geologist may be necessary to adequately characterize a
site. See the Manual of Water Well Construction Practices
(Smith, 1998) for details of performing the driller's log and
report.
607.1.4
Loop field
identification -site plan:
The drilling contractor shall provide the owner/designated
agent with "as-built" drawings of the installation. Such drawings shall show
sufficient detail to locate the boreholes, show the finished borehole depth,
and actual borehole heat exchanger
lengths.
608.0
MODIFIED CONCENTRIC CLOSED-LOOP
WELL
608.1
Modified concentric
well: A closed loop geothermal heat exchange well that utilizes two
concentric pipes, consisting of smaller diameter pipe inside larger diameter
pipe, to circulate the heat exchange solution through the borehole in a sealed
and pressurized loop.
608.2
Casing installation: Casing shall be permanently installed and
sealed into bedrock using the criteria required for drinking water wells in
Chapter 4.
608.3
Casing
seal: A proper water tight seal is required at the top of the
casing.
608.4
Piping
standards: All piping shall comply with IGSHPA standards for closed-loop
wells. (IGSHPA standards currently approve the use of HDPE and PEXa
pipe.)
609.0
Additional design requirements
609.1
Additional design
requirements: Before drilling any closed-loop well to be utilized as a
heat source for any structure other than a single family, residential, detached
home and associated structures (for example, garages and other outbuildings),
the driller shall first obtain a design for that specific well provided by
either a Professional Engineer (PE) or a Certified Geothermal Designer
(CGD).