Current through Register Vol. 51, No. 6, December 1, 2024
RELATES TO: KRS 217.005-217.205,
217.992,
318.130
NECESSITY, FUNCTION, AND CONFORMITY:
KRS
217.125(1) authorizes the
Cabinet for Health and Family Services to protect the public against the
adulteration and misbranding of foods. This administrative regulation
establishes minimum sanitary standards for shellfish dealer certification, for
dealers in both interstate and intrastate commerce, based upon the National
Shellfish Sanitation Program Model Ordinance.
Section 1. Definitions.
(1) "Air gap" means the unobstructed vertical
distance through the free atmosphere between the lowest opening from any pipe
or faucet supplying water to a tank, plumbing fixture, or other device and the
flood level rim of that receptacle.
(2) "AOAC" means the Association of Official
Analytical Chemists.
(3) "APHA"
means the American Public Health Association.
(4) "Approved" means acceptable to the
cabinet or responsible regulatory authority based on a determination of
conformity with principles, practices, and generally-recognized standards that
protect public health.
(5)
"Approved classification" means a classification used to identify a growing
area where harvest for direct marketing is allowed.
(6) "Aquaculture" means the cultivation of
seed in natural or artificial growing areas, or the cultivation of shellfish
other than seed in growing areas.
(7) "Assure" means to make the best efforts
within reasonable limits of manpower and resources to fulfill the objective of
this administrative regulation.
(8)
"Backflow" means the flow of water or other liquids, mixtures. or substances
into the distribution pipes of a potable water supply from any source or
sources other than the intended source.
(9) "Back siphonage" means the flowing back
of used, contaminated, or polluted water from a plumbing fixture, vessel, or
other source into potable water supply pipes because of negative pressure in
the water supply pipes.
(10)
"Blower" means a receptacle for washing shucked shellfish which uses forced air
as a means of agitation.
(11)
"Broker" means any person who is not a dealer but who arranges the packaging,
shipping, sale, or distribution of molluscan shellfish without taking ownership
or physical custody of the shellfish.
(12) "Cabinet" is defined by
KRS
217.015(3).
(13) "Certified shellfish dealer" means a
person to whom certification is issued for the activities of shellstock
shipper, shucker-packer, repacker, reshipper, or depuration
processor.
(14) "Certified
shellfish dealer processing facility" means a structure or vehicle utilized by
the certified shellfish dealer for postharvest shellfish processing, including
shucking, packaging, repackaging, shipping, reshipping, or depuration
processing.
(15) "Certification
number" means the unique identification number established in Section 2(10) of
this administrative regulation and issued by the cabinet to a certified
shellfish dealer for each location.
(16) "Commingle" means the act of combining
different lots of shellstock or shucked shellfish.
(17) "Coliform group" means of the aerobic
and facultative anaerobic, gram negative, non-sporeforming, rod-shaped bacilli
which ferment lactose broth with gas formation within forty-eight (48) hours at
ninety-five (95) degrees Fahrenheit.
(18) "Compliance schedule" means a written
schedule, approved by the cabinet, that provides a correction time period for
the certified shellfish dealer to eliminate deficiencies.
(19) "Conditionally approved" means a
classification used to identify a growing area which meets criteria for the
approved classification except under certain conditions described in a
management plan.
(20) "Container"
means any bag, sack, tote, conveyance, or other receptacle used for containing
shellfish for holding or transporting.
(21) "Corrosion-resistant materials" means
materials that maintain their original surface characteristics under normal
exposure to the foods being contacted, normal use of cleaning compounds and
bactericidal solutions, and other conditions of use.
(22) "Critical control point" means a point,
step, or procedure in a food process at which control can be applied, and a
food safety hazard can, as a result be prevented, eliminated or reduced to
acceptable levels.
(23) "Critical
deficiency" means a condition or practice noted as a deficiency on the NSSP
Standardized Shellfish Plan Inspection Form which:
(a) Results in the production of a product
that is unwholesome; or
(b)
Presents a threat to the health or safety of the consumer.
(24) "Critical limit" means the maximum or
minimum value to which a physical, biological, or chemical parameter must be
controlled at a critical control point to prevent, eliminate, or reduce to an
acceptable level the occurrence of the identified food safety hazard.
(25) "Cross connection" means an unprotected
actual or potential connection between a potable water system and any source or
system containing unapproved water or a substance that is not, or cannot be,
approved as safe and potable.
(26)
"Cull" means to remove dead or unsafe shellstock from a lot of
shellstock.
(27) "Depuration" means
the process of reducing the pathogenic organisms that may be present in
shellstock by using a controlled aquatic environment as the treatment
process.
(28) "Depuration
processor" or "DP" means a person who harvests or receives shellstock from
growing areas in the approved or conditionally-approved, restricted, or
conditionally-restricted classification and submits the shellstock to an
approved depuration process.
(29)
"Direct marketing" means the sale for human consumption of shellfish which:
(a) Does not require depuration or relaying
prior to sale; or
(b) Has been
subjected to depuration or relaying activities.
(30) "Dry storage" means the storage of
shellstock out of water.
(31)
"Easily cleanable" means a surface which is:
(a) Readily accessible; and
(b) Is made of materials, has a finish, and
is so fabricated that residues may be effectively removed by normal cleaning
methods.
(32) "EPA" means
the United States Environmental Protection Agency.
(33) "FDA" means the US Food and Drug
Administration.
(34) "Fecal
coliform" means the portion of the coliform group which will produce gas from
lactose in an EC or A-1 multiple tube procedure liquid medium within
twenty-four (24) (plus two (2)) hours in a water bath maintained at 112 degrees
Fahrenheit.
(35) "Food contact
surface" means an equipment surface or utensil which normally comes into direct
or indirect contact with shucked shellfish.
(36) "Food safety hazard" means any
biological, chemical, or physical property that may cause a food to be unsafe
for human consumption.
(37)
"Growing area" means any site which supports, or could support, the propagation
of shell-stock by natural or artificial means.
(38) "HACCP" or "Hazard Analysis and Critical
Control Point" means a systematic, science-based approach used in food
production as a means to assure food safety.
(39) "HACCP plan" means a written document
that delineates the formal procedures that a certified shellfish dealer follows
to implement the HACCP requirements set forth in Section 6 of this
administrative regulation.
(40)
"Handwashing" means the process established in Section 11(32) of this
administrative regulation.
(41)
"Harvest" means the act of removing shellstock from growing areas and its
placement on or in a manmade conveyance or other means of transport.
(42) "Harvest area" means an area that
contains commercial quantities of shellstock and may include aquaculture sites
and facilities.
(43) "Harvester"
means a person who takes shellstock by any means from a growing area.
(44) "Heat shock" means the process of
subjecting shellstock to any form of heat treatment prior to shucking,
including steam, hot water, or dry heat, to facilitate removal of the meat from
the shell without substantially altering the physical or organoleptic
characteristics of the shellfish.
(45) "ICSSL" or "Interstate Certified
Shellfish Shippers List" FDA publication of shellfish dealers, domestic and
foreign, who have been certified by a state or foreign authority. The ICSSL is
available on-line at the following Web address:
http://vm.cfsan.fda.gov/%7Eear/shellfis.html.
(46) "Importer" means any certified shellfish
dealer who introduces molluscan shellfish into domestic commerce and has
ownership of the shellfish without needing physical custody of the
shellfish.
(47) "Includes" or
"including" means includes or including by way of illustration and not by way
of limitation.
(48) "Key
deficiency" means a condition or practice noted as a deficiency on the NSSP
Standardized Shellfish Processing Plant Inspection Form which may result in
adulterated, decomposed, misbranded, or unwholesome product.
(49) "Label" means a label as defined by
KRS
217.015(26) affixed to, or
appearing upon, any package containing shellfish.
(50) "Lot of shellstock" means a single type
of bulk shellstock, or containers of shellstock, of no more than one (1) day's
harvest from a single defined growing area gathered by one (1) or more
harvesters.
(51) "Lot of shucked
shellfish" means a collection of containers of no more than one (1) day's
shucked shellfish product produced under conditions as nearly uniform as
possible, and designated by a common container code or marking.
(52) "Lot of shucked shellfish for
depuration" means shellstock harvested from a particular area during a single
day's harvest and delivered to one (1) depuration plant.
(53) "Marine biotoxin" means any poisonous
compound produced by marine microorganisms and accumulated by
shellstock.
(54) "MPN" or "Most
probable number" means a statistical estimate of the number of bacteria per
unit volume and is determined from the number of positive results in a series
of fermentation tubes.
(55)
"National Shellfish Sanitation Program" or "NSSP" means the cooperative
state-FDA-Industry Program for the sanitary control of shellfish.
(56) "Other deficiency" means a condition or
practice noted as a deficiency on the NSSP Standardized Shellfish Processing
Plant Inspection Form that is not defined as critical, or key, and is not in
accordance with the requirements of this administrative regulation.
(57) "Person" means any individual, receiver,
trustee, guardian, personal representative, fiduciary, or representative of any
kind, and any partnership, association, corporation, or other entity.
(58) "Point source" means any discernible,
confined, and discrete conveyance including any pipe, ditch, channel, tunnel,
or conduit that carries pollution.
(59) "Poisonous or deleterious substance"
means a toxic substance occurring naturally, or added to, the environment for
which a regulatory tolerance limit or action level has been established in
shellfish to protect public health.
(60) "Postharvest processing" means
processing of shellfish for the purpose of added safety or quality that
involves hazards not addressed by controls in Sections 11 through 14 of this
administrative regulation.
(61)
"Potable water" means water defined as potable under the provisions of 401 KAR
Chapter 8.
(62) "Principal display
panel" means that part of a label that is most likely to be displayed,
presented, shown, or examined under customary conditions of retail
sale.
(63) "Private water system"
means a water system as defined in 401 KAR Chapter 8 that is constructed,
maintained, and operated pursuant to applicable requirements of the Kentucky
Environmental and Public Protection Cabinet.
(64) "Process batch" means a quantity of
shellstock used to fill each separate tank or a series of tanks supplied by a
single-process water system for a specified depuration cycle in a depuration
activity.
(65) "Process water"
means the water used in the scheduled depuration process.
(66) "Prohibited Classification" means a
classification used to identify a growing area where the harvest of shellstock,
for any purpose, except depletion or gathering of seed for aquaculture, is not
permitted.
(67) "Public water
system" means a water system as defined in 401 KAR Chapter 8 that is designed,
constructed, maintained, and operated pursuant to applicable requirements of
the Kentucky Environmental and Public Protection Cabinet.
(68) "Raw" means shellfish that have not been
thermally processed:
(a) To an internal
temperature of 145 degrees Fahrenheit or greater for fifteen (15) seconds (or
equivalent); or
(b) Altering the
organoleptic characteristics.
(69) "Repacker" or "RP" means any person,
other than the original certified shucker-packer, that repackages shucked
shellfish into other containers.
(70) "Repacking shellstock" means the
practice of removing shellstock from containers and placing it into other
containers.
(71) "Reshipper" or
"RS" means a person that purchases shucked shellfish or shellstock from
certified shellfish dealers and sells the product without repacking or
relabeling to other certified shellfish dealers, wholesalers, or
retailers.
(72) "Safe materials"
means articles manufactured from or composed of materials that may not
reasonably be expected to, directly or indirectly, become a component of, or
otherwise adversely affect, the characteristics of any food.
(73) "Sanitation control record" means
records that document the monitoring of sanitation practices and conditions
during processing.
(74) "Sanitize"
means to adequately treat food contact surfaces by a process that is effective
in:
(a) Destroying vegetative cells of
microorganisms of public health significance;
(b) Substantially reducing the numbers of
other undesirable microorganisms; and
(c) Not adversely affecting the product or
its safety for the consumer.
(75) "Semipublic water supply" means a water
supply as defined in 401 KAR Chapter 8 that is constructed, maintained, and
operated pursuant to applicable requirements of the Kentucky Environmental and
Public Protection Cabinet.
(76)
"Shellfish" means all aspects of:
(a)
Oysters, clams, or mussels, whether:
1.
Shucked or in the shell;
2. Raw,
including postharvest processed;
3.
Frozen or unfrozen;
4. Whole or
in-part; and
(b) Scallops
in any form, except if the final product form is the adductor muscle
only.
(77) "Shellstock"
means live molluscan shellfish in the shell.
(78) "Shellstock packing" means the process
of placing shellstock into containers for introduction into commerce.
(79) "Shellstock shipper" or "SS" means a
certified shellfish dealer who grows, harvests, buys, or repacks and sells
shellstock or ships shucked shellfish and does not shuck shellfish or repack
shucked shellfish.
(80)
"Shucker-packer" or "SP" means a certified shellfish dealer that shucks and
packs shellfish, acts as a shellstock shipper or reshipper, or repacks
shellfish originating from other certified shellfish dealers.
(81) "Swing deficiency" means a deficiency
noted on the NSSP Standardized Shellfish Processing Plant Inspection Form
which, depending upon the severity and circumstance, is either a "critical" or
"key" deficiency.
(82) "Transaction
record" means the form or forms used to document each purchase or sale of
shellfish at the wholesale level, and includes shellfish harvest and sales
records, ledgers, purchase records, invoices, and bills of lading.
(83) "Wet storage" means the temporary
storage, by a certified shellfish dealer, of shellstock from growing areas in
the approved classification or in the open status of the conditionally-approved
classification in containers or floats in natural bodies of water or in tanks
containing natural or synthetic seawater.
(84) "Wholesale" means any sale to any other
person than the ultimate consumer or his or her family.
Section 2. Shellfish Dealer Certification
Requirements.
(1) A person shall not act as a
shellfish dealer prior to obtaining certification from the cabinet. A person
shall not engage in the wholesale handling of shellfish, operate, or conduct an
establishment for the shucking, repacking, reship-ping, or otherwise processing
of shellfish without a certificate issued by the cabinet.
(2) Certification shall be issued only to
persons who meet the established requirements for certification as established
in this administrative regulation.
(3) A person making application for a
shellfish dealer certification shall:
(a) Make
application to the cabinet on form DFS 200 and complete the application for
certification to handle oysters, clams, mussels, or scallops (DFS 255) and
provide all identifying information required on each application
form;
(b) Have and implement a
HACCP plan, and have a program of sanitation monitoring and record keeping in
compliance with Sections 6 and 7 of this administrative regulation, except for
the requirement for harvester identification on a certified shellfish dealer's
tag; and
(c) Have a business
address at which inspections of facilities, activities, equipment, records, and
vehicles can be conducted.
(4) Upon receipt of the initial application
for shellfish dealer certification, accompanied by a $100 certification fee,
and upon approval of the certified shellfish dealer processing facility, an
initial certification shall be issued by the cabinet if the applicant meets the
hazard analysis critical control point (HACCP) requirements of this
administrative regulation and complies with the following inspectional
requirements relative to the NSSP standardized shellfish processing plant
inspection form ISSC Form 93-01(A):
(a) Hazard
Analysis Critical Control Point (HACCP) requirements:
1. No critical deficiencies as identified on
the ISSC Form 93-01(A);
2. Not more
than two (2) key deficiencies as identified on the ISSC Form 93-01(A);
and
3. Not more than two (2) other
deficiencies as identified on the ISSC Form 93-01(A).
(b) Sanitation items and additional model
ordinance requirements:
1. No critical
deficiencies as identified on the ISSC Form 93-01(A);
2. Not more than two (2) key deficiencies as
identified on the ISSC Form 93-01(A); and
3. Not more than three (3) other deficiencies
as identified on the ISSC Form 93-01(A).
(c) The initial shellfish dealer
certification shall include a compliance schedule to correct any deficiencies
not corrected by the shellfish dealer during the inspection.
(5) Shellfish dealer
certifications shall expire on December 31 following the date of certification
and each December 31 thereafter.
(6) Shellfish dealer certifications are
renewable annually upon submittal of application accompanied by an annual fee
of $100, if the dealer is in compliance with this administrative
regulation.
(7) The cabinet shall
not renew the certification for any shellfish dealer until the dealer:
(a) Meets the requirements of subsection (4)a
and b of this section. The number of deficiencies allowed under subsection (4)a
and b of this section shall include carry-over deficiencies from an existing
compliance schedule approved by the cabinet and new deficiencies identified
during the certification renewal inspection; and
(b) Agrees to a compliance schedule to
address any new deficiencies not corrected by the shellfish dealer during the
inspection.
(8) The
cabinet shall not issue certification to a shellfish dealer whose certification
has been suspended or revoked until the shellfish dealer meets the requirements
for initial certification as provided under this administrative
regulation.
(9) A shellfish
processing facility shall not operate without a valid shellfish dealer
certification issued by the cabinet. The shellfish dealer certification shall
not be transferable with respect to persons or locations.
(10) The cabinet shall issue only one (1)
certification number to a dealer for a location. A person or dealer may obtain
more than one (1) certification if each business is:
(a) Maintained as a separate entity;
and
(b) Is not found at the same
location.
(11) A
certification number shall consist of a one (1) to five (5) digit Arabic number
preceded by the two (2) letter state abbreviation and followed by a two (2)
letter abbreviation for the type of activity or activities the dealer is
qualified to perform in accordance with this administrative regulation using
the following terms:
(a) Shellstock shipper
(SS);
(b) Shucker-packer
(SP);
(c) Repacker (RP);
(d) Reshipper (RS); and
(e) Depuration processor (DP).
(12) A person shall not sell,
offer for sale, or have in his or her possession with intent to sell, shellfish
which have been taken from a place classified as "prohibited" or otherwise
closed to harvesting by the pertinent regulatory authorities or from a place
condemned by authorities having supervision at the point of origin of the
shellfish.
(13) A person shall not
receive or accept shipment of shellfish for shucking, repacking, shipping,
storage, or sale unless the Kentucky shellfish dealer holds a current
certificate issued pursuant to this administrative regulation. Shellfish
originating from out-of-state sources shall be received from states or
countries that have received the endorsement of the U.S. Food and Drug
Administration and the shellfish dealer shall be listed in the current USFDA
Interstate Certified Shellfish Shippers List.
(14) Food processing establishments handling
shellstock for interstate distribution shall meet the requirements of this
administrative regulation to assure the sale or distribution of shellfish from
safe sources and to assure shellfish has not been adulterated during
cultivating, harvesting, processing, shipping, or handling.
(15) A person who ships and receives
shellstock or shucked shellfish in interstate or intrastate commerce shall be
certified as a certified shellfish dealer. The type of shellfish dealer
certification issued shall be as follows:
(a)
A person who shucks shellfish shall be certified as a shucker-packer.
(b) A person who repacks shucked shellfish
shall be certified as a shucker-packer or repacker.
(c) A person who repacks shellstock shall be
certified as a shellstock shipper.
(d) A person who purchases shellstock or
shucked shellfish from shellfish dealers and sells the product without
repacking or relabeling to other shellfish dealers, wholesalers, or retailers
shall be certified as a reshipper.
(16) After a person is certified, the cabinet
shall make unannounced inspections of the shellfish dealer's facilities:
(a) During periods of activity; and
(b) At the following minimum frequencies:
1. Within thirty (30) days of beginning
activities if the dealer was certified on the basis of a pre-operational
inspection;
2. At least quarterly
for shellfish dealer activities certified as shucker-packer or repacker;
and
3. At least semiannually for
other shellfish dealer certifications.
(17) Inspection results shall be recorded on
the NSSP Standardized Shellfish Processing Plant Inspection Form (ISSC Form
93-01A). The cabinet shall provide a copy of the completed inspection forms to
the person in charge at the shellfish facility at the inspection.
Section 3. Transportation.
(1) The harvester, or dealer who transports
shellstock from the harvester to the original dealer, shall assure that a truck
used to transport shellstock is properly constructed, operated, and maintained
to prevent contamination, deterioration, and decomposition.
(2) Storage bins on trucks or other vehicles
used in the transport of shellstock for direct marketing shall be kept clean
with potable water and provided with effective drainage.
(3) Shellstock shall be transported in
refrigerated trucks if the shellstock have been previously refrigerated or if
ambient air temperature and time of travel are such that unacceptable bacterial
growth or deterioration may occur.
(4) Prechilled trucks or other vehicles shall
be used if ambient air temperatures are such that unacceptable bacterial growth
or deterioration may occur.
(5) If
mechanical refrigeration units are used, the units shall be:
(a) Equipped with automatic controls;
and
(b) Capable of maintaining the
ambient air temperature in the storage area at temperatures of forty-five (45)
degrees Fahrenheit or less.
(6) Ice used to cool shellstock during
transport shall meet the requirements of Section 11(10) of this administrative
regulation.
(7) There shall not be
cats, dogs, and other animals in any part of the truck or other vehicle where
shellstock is stored.
Section
4. Receiving Shellfish.
(1) The
certified shellfish dealer shall reject or discard shellfish shipments which:
(a) Do not originate from a licensed
harvester or dealer; or
(b) Are
unwholesome or adulterated, inadequately protected, or whose source cannot be
identified.
(2)
Transportation agents or common carriers used by a certified shellfish dealer
are not required to be certified.
(3) The dealer shall:
(a) Inspect incoming shellfish shipments to
assure that the shipments are received under the conditions required in this
administrative regulation;
(b)
Ensure that shellstock are not permitted to remain without ice, mechanical
refrigeration, or other approved means of lowering the internal body
temperature of the shellstock to, or maintaining it at, fifty (50) degrees
Fahrenheit or less for more than two (2) hours at points of transfer such as
loading docks;
(c) Ensure that
shucked shellfish are not permitted to remain without ice, mechanical
refrigeration, or other approved means of maintaining shellfish temperature at
forty-five (45) degrees Fahrenheit or less; and
(d) Ensure that frozen shellfish remain
frozen.
(4) All
containers used to transport shellstock shall be:
(a) Constructed to allow for easy cleaning;
and
(b) Operated and maintained to
prevent product contamination.
(5) All containers shall be cleaned with:
(a) Potable water; and
(b) Detergents, sanitizers, and other
supplies acceptable for food contact surfaces.
(6) Containers used for storing shellfish
shall be clean and fabricated from safe materials.
(7) If the entire cargo consists of shellfish
products only, except for bulk shipments, shellstock shipments shall be shipped
on pallets. If the conveyance does not have a channeled floor, pallets shall be
used for all shellfish.
(8) If the
conveyance has mixed cargos, the shellfish may be shipped as part of a mixed
cargo of seafood or other food product only if:
(a) Shellfish products are protected from
contamination by the other cargo;
(b) All cargo is placed on pallets;
and
(c) No other cargo is placed on
or above the shellfish unless all cargo is packed in sealed, crush resistant,
waterproof containers.
(9) Ice used to cool shellfish shall meet the
requirements of Section 11(10) of this administrative regulation.
Section 5. Shipping Times.
(1) If the shipping time is four (4) hours or
less, the certified shellfish dealer may provide thermal recorders during
shipment, but shall comply with the following shellfish shipping requirements:
(a) Shellfish shall be shipped well iced or
by using other acceptable means of refrigeration;
(b) If mechanical refrigeration units are
used, the units shall be equipped with automatic controls and shall be capable
of maintaining the ambient air in the storage area at temperatures of
forty-five (45) degrees Fahrenheit or less; and
(c) Lack of ice or other acceptable types of
refrigeration shall be considered an unsatisfactory shipping
condition.
(2) If the
shipping time is greater than four (4) hours, the certified shellfish dealer
shall comply with the following shellfish shipping requirements:
(a) Shellfish shall be shipped in
mechanically-refrigerated conveyances which are equipped with automatic
controls and capable of maintaining the ambient air in the storage area at
temperatures of forty-five (45) degrees Fahrenheit or less; or
(b) Shipped in containers with an internal
ambient air temperature maintained at or below temperatures of forty-five (45)
degrees Fahrenheit or less; and
(c)
Unless the certified shellfish dealer has an approved HACCP plan with an
alternate means of monitoring time-temperature, the initial dealer shall assure
that a suitable time-temperature recording device accompanies each shipment of
shellfish.
(3) The
initial certified shellfish dealer shall note the date and time on the
temperatureindicating device, if appropriate.
(4) Each receiving certified shellfish dealer
shall write the date and time on the temperature-indicating device, if
appropriate, when the shipment is received and the doors of the conveyance or
the containers are opened.
(5) The
final receiving certified shellfish dealer shall keep the time-temperature
recording chart or other record of time and temperature in a file and shall
make it available to the cabinet upon request.
(6) An inoperative temperature-indicating
device shall be considered as no recording device.
Section 6. HACCP Requirements for Certified
Shellfish Dealers.
(1) A certified shellfish
dealer shall conduct a hazard analysis to determine the food safety hazards
that are reasonably likely to occur for each kind of shellfish product
processed or handled by that dealer and to identify the preventive measures
that the certified shellfish dealer can apply to control those hazards. The
dealer shall determine food safety hazards that can be introduced both within
and outside the processing plant environment, including food safety hazards
that can occur before, during, and after harvest.
(2) A certified shellfish dealer shall have
and implement a written HACCP plan.
(a) A
HACCP plan shall be specific to each location where shellfish products are
processed by that dealer and, except as specified in paragraph (b) of this
subsection, each kind of shellfish product processed by the certified shellfish
dealer; and
(b) The HACCP plan may
group kinds of shellfish products together, or group kinds of production
methods together, if the food safety hazard, critical control points, critical
limits, and procedures required to be identified and performed in subsection
(3) of this section are identical for all shellfish products so grouped or for
all production methods so grouped.
(3) The HACCP plan shall, at a minimum:
(a) List the food safety hazards that are
reasonably likely to occur, as identified in accordance with Section 6(1) of
this administrative regulation for the following:
1. Natural toxins;
2. Microbiological contamination;
3. Chemical contamination;
4. Pesticides;
5. Drug residues;
6. Unapproved use of direct or indirect food
or color additives; and
7. Physical
hazards;
(b) List the
critical control points for each of the identified food safety hazards,
including as appropriate:
1. Critical control
points designed to control food safety hazards introduced outside the
processing plant environment, including food safety hazards that occur before,
during, and after harvest. At a minimum, the critical control points shall
include those identified in Sections 11(1) through (5), 12(1) through (3),
13(1) and (2), and 14(1) through (3) of this administrative
regulation;
2. Critical control
points designed to control food safety hazards that could be introduced in the
processing plant environment. At a minimum, the critical control points shall
include those identified in Sections 11(1) through (5), 12(1) through (3),
13(1) and (2), and 14(1) through (3) of this administrative
regulation;
(c) List the
critical limits that must be met at each of the critical control points. At a
minimum, the critical limits shall include those listed in Sections 11 through
14 of this administrative regulation, as applicable. The critical limits
identified in Sections 11 through 14 of this administrative regulation, shall
be met as components of good manufacturing practices;
(d) List the procedures, and frequency
thereof, that will be used to monitor each of the critical control points to
ensure compliance with the critical limits;
(e) Include any corrective action plans that
have been developed to be followed in response to deviations from critical
limits at critical control points;
(f) Provide for a record-keeping system that
documents the monitoring of the critical control points. The records shall
contain the actual values and observations obtained during monitoring;
and
(g) List the verification
procedures, and frequency thereof, that the certified shellfish dealer will use
in accordance with subsection (9) of this section.
(4) The HACCP plan shall be signed and dated,
either by the most responsible individual on site at the processing facility or
by a higher-level official of the certified shellfish dealer. This signature
shall signify that the HACCP plan has been accepted for implementation by the
certified shellfish dealer.
(5) The
HACCP plan shall be signed and dated:
(a) Upon
initial acceptance;
(b) Upon any
modification; and
(c) Upon
verification of the plan in accordance with subsection (9) of this
section.
(6) If a
deviation from a critical limit occurs, a certified shellfish dealer shall take
corrective action either by:
(a) Following a
corrective action plan that is appropriate for the particular deviation;
or
(b) Following the procedures in
subsection (7) of this section.
(7) If a deviation from a critical limit
occurs, and the certified shellfish dealer does not have a corrective action
plan that is appropriate for that deviation, the certified shellfish dealer
shall:
(a) Segregate and hold the affected
product, at least until the requirements of paragraphs (b) and (c) of this
subsection are met;
(b) Perform or
obtain a review to determine the acceptability of the affected product for
distribution. The review shall be performed by an individual or individuals who
have been trained in accordance with subsections (19) through (21) of this
section, or experience, to perform the review;
(c) Take corrective action, if necessary,
with respect to the affected product to ensure that no product enters commerce
that is either injurious to health or is otherwise adulterated as a result of
the deviation;
(d) Take corrective
action, if necessary, to correct the cause of the deviation; and
(e) Perform or obtain timely reassessment by
an individual or individuals who have been trained in accordance with
subsections (19) through (21) of this section, to determine whether the HACCP
plan needs to be modified to reduce the risk of recurrence of the deviation,
and modify the HACCP plan as necessary.
(8) All corrective actions taken in
accordance with this section shall be fully documented in records that are
subject to verification in accordance with subsection (9) of this section and
the record-keeping requirements of subsections (12) through (18) of this
section.
(9) A certified shellfish
dealer shall verify that the HACCP plan is adequate to control food safety
hazards that are reasonably likely to occur, and that the plan is being
effectively implemented. Verification shall include:
(a) A reassessment of the adequacy of the
HACCP plan if any changes occur that could affect the hazard analysis or alter
the HACCP plan in any way or at least annually. The reassessment shall be
performed by an individual who has been trained in accordance with subsections
(19) through (21) of this section. The HACCP plan shall be modified immediately
if a reassessment reveals that the plan is no longer adequate to fully meet the
requirements of subsection (3) of this section;
(b) Ongoing verification activities
including:
1. A review of consumer complaints
that have been received by the certified shellfish dealer to determine whether
they relate to the performance of critical control points or reveal the
existence of unidentified critical control points;
2. The calibration of process-monitoring
instruments; and
3. At the option
of the dealer, the performing of periodic end product or in-process
testing;
(c) A review,
including signing and dating, by an individual who has been trained in
accordance with subsections (19) through (21) of this section, of the records
that document:
1. The monitoring of critical
control points. This review shall ensure that the records are complete and
verify that the documents reflect values that are within the critical limits.
This review shall occur within one (1) week of the day that the records are
made;
2. The taking of corrective
actions. This review shall ensure that the records are complete and verify that
appropriate corrective actions were taken in accordance with subsections (6)
through (8) of this section. This review shall occur within one (1) week of the
day that the records are made; and
3. The calibrating of any process-monitoring
instruments used at critical control points and the performing of any periodic
end-product or in-process testing that is part of the certified shellfish
dealer's verification activities. This review shall ensure that the records are
complete, and that these activities occurred in accordance with the certified
shellfish dealer's written procedures. These reviews shall occur within a
reasonable time after the records are made.
(10) Certified shellfish dealers shall
immediately follow the procedures in subsections (6) through (8) of this
section, if any verification procedure, including the review of a consumer
complaint, reveals the need to take a corrective action.
(11) The calibration of process-monitoring
instruments and the performing of any periodic end-product and in-process
testing, in accordance with subsection (9)(b)2 and 3 of this section, shall be
documented in records that are subject to the record-keeping requirements of
subsections (12) through (18) of this section.
(12) Records required by this administrative
regulation shall include:
(a) The name and
location of the certified shellfish dealer;
(b) The date and time of the activity that
the record reflects;
(c) The
signature or initials of the person performing the operation; and
(d) If appropriate, the identity of the
product and the production code, if any. Processing and other information shall
be entered on records when observed.
(13) Except as provided by subsection (14) of
this section, records required by this administrative regulation shall be
retained at the certified shellfish dealer processing facility for at least one
(1) year after the date they were prepared if refrigerated products, and for at
least two (2) years after the date they were prepared if frozen
products.
(14) Records that relate
to the general adequacy of equipment or processes being used by a certified
shellfish dealer, including the results of scientific studies and evaluations,
shall be retained at the certified shellfish dealer processing facility for at
least two (2) years after their applicability to the product being produced at
the facility.
(15) If the certified
shellfish dealer processing facility is closed for a prolonged period between
seasonal operations, or if record storage capacity is limited on a processing
vessel or at a remote processing site, the records may be transferred to some
other reasonably-accessible location at the end of the seasonal operations, but
shall be immediately returned for official review upon request.
(16) Records required by this administrative
regulation, including HACCP plans, shall be available for official review and
copying at reasonable times.
(17)
Tags on containers of shellstock are not subject to the requirements of this
administrative regulation unless they are used to fulfill the requirements of
Section 8 of this administrative regulation.
(18) The maintenance of records on computers
is acceptable, if appropriate controls are implemented to ensure the integrity
of the electronic data and electronic signatures.
(19) At a minimum, the following functions
shall be performed by an individual who has successfully completed an approved
training curriculum in the application of HACCP principles to perform these
functions:
(a) Develop a HACCP plan;
(b) Reassess and modify the HACCP plan in
accordance with the corrective action procedures specified in subsection (7)(e)
of this section, and verify the HACCP plan in accordance with the verification
activities specified in subsection (9)(a) and (b) of this section;
and
(c) Perform the record review
required by subsection (9)(c) of this section.
(20) An individual described in subsection
(19) of this section shall provide the cabinet, upon request, a copy of their
certificate of completion of training for the application of HACCP principles
for shellfish processing.
(21)
Relevant job experience may qualify an individual to perform the functions
specified in subsection (19) of this section. The trained individual need not
be an employee of the certified shellfish dealer.
Section 7. General Sanitation Requirements.
(1) A certified shellfish dealer shall
monitor eight (8) key areas of sanitation conditions and practices with of
sufficient frequency to ensure, at a minimum, conformance with the applicable
requirements contained within Kentucky's Food, Drug and Cosmetic Act, KRS
Chapter 217, and Sections 11(6) through (54), 12(4) through (42), 13(3) through
(44), and 14(4) through (33) of this administrative regulation. The eight (8)
key sanitation areas to be monitored are:
(a)
Safety of the water that comes into contact with food or food contact surfaces,
or is used in the manufacture of ice;
(b) Condition and cleanliness of food contact
surfaces, including utensils, gloves, and outer garments, and from raw product
to cooked product;
(c) Prevention
of cross contamination from unsanitary objects to food, food packaging
materials, and other food contact surfaces, including utensils, gloves, and
outer garments, and from raw product to cooked product;
(d) Maintenance of hand washing, hand
sanitizing, and toilet facilities;
(e) Protection of food, food packaging
material, and food contact surfaces from adulteration with lubricants, fuel,
pesticides, cleaning compounds, sanitizing agents, condensate, and other
chemical, physical, and biological contaminants;
(f) Proper labeling, storage, and use of
toxic compounds;
(g) Control of
employee health conditions that could result in the microbiological
contamination of food, food packaging materials, and food contact surfaces;
and
(h) Exclusion of pests from the
food plant.
(2) A
certified shellfish dealer shall maintain sanitation control records that, at a
minimum, document the monitoring and corrections prescribed by subsection (1)
of this section. These records shall comply with the requirements of Section
6(12) through (18) of this administrative regulation.
(3) A dealer shall comply with the pertinent
food establishment requirements of the Kentucky Food, Drug and Cosmetic Act,
KRS Chapter 217, and the physical facility requirements contained in Sections
11 through 14 of this administrative regulation that are applicable to the
plant and the food being processed.
(4) Certified shellfish dealers shall adopt
and follow written procedures for conducting recalls of adulterated or
misbranded shellfish products including: Timely notification of the cabinet of
a situation requiring a recall, timely notification of consignee who received
the affected product, and effective removal or correction of the affected
product.
Section 8.
Shellstock Identification.
(1) The certified
shellfish dealer shall buy shellfish only from sources certified by the cabinet
or listed in the ICSSL.
(2) The
certified shellfish dealer's tags shall be:
(a) Durable, waterproof, and approved by the
cabinet prior to use; and
(b) At
least two and five-eighths (2 5/8) inches by five and one-fourth (5 1/4) inches
in size.
(3) The
certified shellfish dealer's tag shall contain the following indelible, legible
information in the order specified below:
(a)
The certified shellfish dealer's name and address;
(b) The certified shellfish dealer's
certification number as assigned by the cabinet and the original shellstock
shipper's certification number;
(c)
The date of harvest (if depurated, the date of depuration
processing);
(d) The most precise
identification of the harvest location as is practicable including the initials
of the state of harvest, and the designation of the growing area by indexing,
administrative or geographic designation. If growing areas have not been
indexed, an appropriate geographical or administrative designation shall be
used, and if depurated, the depuration cycle or lot number shall be
included;
(e) If the shellstock has
been placed in wet storage in a certified shellfish dealer's operation, the
statement: "This product is a product of (name of state) and was wet stored at
(facility certification number) from (date) to (date)";
(f) The type and quantity of
shellstock;
(g) The following
statement in bold, capitalized type:
"THIS TAG IS REQUIRED TO BE ATTACHED UNTIL CONTAINER IS EMPTY
OR IS RETAGGED AND THEREAFTER KEPT ON FILE FOR 90 DAYS"
(h) Shellstock intended for raw consumption
shall include a consumer advisory. The following statement, or an equivalent
statement, shall be included on all shellstock: "RETAILERS INFORM YOUR
CUSTOMERS" "Consuming raw or undercooked meats, poultry, seafood, shellfish, or
eggs may increase your risk of food-borne illness, especially if you have
certain medical conditions"; and
(i) The statement "Keep Refrigerated" or an
equivalent statement.
(4)
If both the certified shellfish dealer and harvester tags appear on the
container, the certified shellfish dealer's tag shall not be required to
duplicate the information on the harvester's tag.
(5) If the shellstock is removed from the
original container, the tag on the new container shall meet all applicable
labeling and shellstock identification requirements of this administrative
regulation.
(6) If shellstock are
sold in bulk, the certified shellfish dealer shall provide a transaction record
prior to shipment. This transaction record shall contain the information
required in Section 10(5) through (10) of this administrative regulation with
the addition of the name of the consignee.
Section 9. Shucked Shellfish Labeling.
(1) If the shucker-packer uses returnable
containers to transport shucked shellfish between dealers for the purpose of
further processing or packing, the returnable containers shall be exempt from
the labeling requirements in this administrative regulation. If returnable
containers are used, the shipment shall be accompanied by a transaction record
containing:
(a) The original shucker-packer's
name and certification number;
(b)
The shucking date; and
(c) The
quantity of shellfish per container and the total number of
containers.
(2) If the
certified shellfish dealer uses master shipping cartons, the master cartons
shall be exempt from these labeling requirements if the individual containers
within the carton are properly labeled.
(3) At a minimum, the certified shellfish
dealer shall label each individual package containing fresh or frozen shucked
shellfish meat in a legible and indelible form in accordance with the
following:
(a) 21 C.F.R. Part 101 Nutrition
Labeling of Food;
(b) Federal Fair
Packaging and Labeling Act, 15 U.S.C. Chapter 39;
(c)
21
C.F.R. 161.30;
(d)
21
C.F.R. 161.130; and
(e)
21 C.F.R.
161.136.
(4) The certified shellfish dealer shall
assure that each package containing less than sixty-four (64) fluid ounces of
fresh or frozen shellfish shall have:
(a) The
shucker-packer's or repacker's certification number on the label; and
(b) A "sell by date" which provides a
reasonable subsequent shelf-life or the words "Best if used by" followed by a
date if the product would be expected to reach the end of its shelf-life. The
date shall consist of the abbreviation for the month and number of the day of
the month. For frozen shellfish, the year shall be added to the date.
(5) The certified shellfish dealer
shall assure that each package containing sixty-four (64) or more fluid ounces
of fresh or frozen shellfish shall have:
(a)
The shucker-packer's or repacker's certification number on the label;
and
(b) A "Date shucked" which
shall:
1. For fresh shellfish, consist of the
number of the day of the year or the month and the number of the day of the
month;
2. For frozen shellfish,
include the year; and
3. Appear on
the lid and sidewall or bottom of disposable containers.
(6) If the certified shellfish
dealer thaws and repacks frozen shellfish, the dealer shall label the shellfish
container as previously frozen.
(7)
The certified shellfish dealer shall provide label information in a legible and
indelible form.
(8) If the
certified shellfish dealer elects to repack shellfish, the dealer shall pack
and label shellfish in accordance with this section except that the original
date of shucking shall be used in establishing the sell by date.
Section 10. Shipping Documents and
Records.
(1) A shellfish shipment shall be
accompanied by a shipping document.
(2) The shipping document shall contain:
(a) The name, address, and certification
number of the shipping dealer;
(b)
The name and address of the major consignee; and
(c) The kind and quantity of the shellfish
product.
(3) The
receiving certified shellfish dealer shall:
(a) Maintain in a file a copy of the
completed shipping document; and
(b) Make the shipping document available to
the cabinet upon request.
(4) If the shipment is subdivided to
different certified shellfish dealers, a receiving certified shellfish dealer
shall maintain records sufficient to trace the portion received back to the
original shipment.
(5) A certified
shellfish dealer shall have a business address at which transaction records are
maintained.
(6) A certified
shellfish dealer shall maintain complete, accurate, and legible records of the
cabinet's required information.
(7)
Transaction records shall be sufficient to:
(a) Document that the shellfish are from a
source authorized under this administrative regulation;
(b) Permit a container of shellfish to be
traced back to the specific incoming lot of shucked shellfish from which it was
taken; and
(c) Permit a lot of
shucked shellfish or a lot of shellstock to be traced back to the growing area,
date of harvest, and, if possible, the harvester or group of
harvesters.
(8) Purchase
and sales shall be recorded:
(a) In a
permanently-bound ledger book; or
(b) In retrievable electronic computer files
or discs.
(9) The
transaction records shall be retained as follows:
(a) If fresh shellfish, for a minimum of one
(1) year; and
(b) If In the case of
frozen shellfish, for at least two (2) years or the shelf-life of the product,
whichever is longer.
Section
11. Requirements for Certified Shellfish Dealers Engaged in
Shucking and Packing.
(1) The certified
shellfish dealer shall shuck and pack only shellstock which is from sources
certified by the cabinet or listed in the ICSSL; and identified with a tag on
each container or a transaction record on each bulk shipment.
(2) The certified shellfish dealer shall
ensure upon receipt that shellfish has been transported iced or in a conveyance
maintained at or below an ambient air temperature of forty-five (45) degrees
Fahrenheit.
(3) The certified
shellfish dealer shall ensure that the storage of shellstock, once placed under
temperature control and until sale to the processor or final consumer, shall
be:
(a) Stored in ice; or
(b) Placed and stored in a storage area or
conveyance maintained at forty-five (45) degrees Fahrenheit or less;
(c) Not permitted to remain without ice,
mechanical refrigeration, or other approved methods of refrigeration for more
than two (2) hours at points of transfer such as loading docks; and
(d) Not permitted to be placed in wet
storage.
(4) The
certified shellfish dealer that processes shall ensure that:
(a) For shellstock refrigerated prior to
shucking, shucked meats are chilled to an internal temperature of forty-five
(45) degrees Fahrenheit or less within four (4) hours of removal from
refrigeration; and
(b) If heat
shock is used, once heat-shocked shellstock is shucked, the shucked shellfish
meats shall be cooled to forty-five (45) degrees Fahrenheit or less within two
(2) hours after the heat shock process.
(5) The certified shellfish dealer shall
store shucked and packed shellfish in covered containers at an ambient air
temperature in the storage area of forty-five (45) degrees Fahrenheit or less,
or covered in ice to maintain the internal product temperature of forty-five
(45) degrees Fahrenheit.
(6) The
certified shellfish dealer shall provide a water supply that is potable,
adequate, and from an approved public supply of a municipality or water
district, if available.
(7) If a
public water supply of a municipality or a water district is not available, the
supply for the certified shellfish dealer processing facility shall be
developed and approved pursuant to applicable requirements of 401 KAR Chapter
8, Public Water Supply.
(8) The
certified shellfish dealer shall have the water supply sampled in accordance
with the provisions of 401 KAR Chapter 8, as applicable, and shall maintain
sample results on file at the plant.
(9) The certified shellfish dealer shall
assure that steam used in food processing or that comes in contact with food
contact surfaces is free from any additives or deleterious
substances.
(10) Ice used in the
processing, storage, or transport of shellstock or shucked shellfish shall:
(a) Be made on-site from potable water in a
commercial ice machine; or
(b) Come
from a facility which holds a valid permit to operate as an ice
manufacturer.
(11) Water
from a potable water supply shall be used to wash shellstock.
(12) If the certified shellfish dealer uses a
system to wash shellstock which recirculates water, the dealer shall:
(a) Obtain approval from the cabinet for the
construction or remodeling of the system by submitting construction plans for
approval prior to construction or renovation;
(b) Provide a water treatment and
disinfection system to treat an adequate quantity of water to a quality
acceptable for shellstock washing which, after disinfection, meets the coliform
standards for drinking water, and does not leave unacceptable residues in the
shellstock; and
(c) Test
bacteriological water quality daily.
(13) The certified shellfish dealer shall
design, install, modify, repair, and maintain all plumbing and plumbing
fixtures to:
(a) Prevent contamination of
water supplies; and
(b) Prevent
cross-connection between the pressurized potable water supply and water from an
unacceptable source in accordance with 815 KAR Chapter 20, State Plumbing Code.
The certified shellfish dealer shall install and maintain in good working order
devices to protect against back-flow and back siphonage.
(14) Shellstock washing storage tanks and
related plumbing shall be fabricated from safe materials and tank construction
that:
(a) Is easily accessible for cleaning
and inspection;
(b) Is
self-draining; and
(c) Meets the
requirements for food contact surfaces in accordance with subsection (16) of
this section.
(15) Except
for equipment in continuous use and placed in service prior to January 1, 1989,
the certified shellfish dealer shall use only equipment which conforms to the
Shellfish Industry Equipment Construction Guide.
(16) Food contact surfaces of equipment and
utensils used by the certified shellfish dealer, including plastic ware and
finished product containers, shall be:
(a)
Constructed in a manner and with materials that can be cleaned, sanitized,
maintained, or replaced in a manner to prevent contamination of shellfish
products;
(b) Free from exposed
screws, bolts, or rivet heads on food contact surfaces; and
(c) Fabricated from food grade
materials.
(17) The
certified shellfish dealer shall assure that all joints on food contact
surfaces have smooth, easily cleanable surfaces and are welded.
(18) Shucking blocks shall be provided which
are:
(a) Easily cleanable;
(b) Fabricated from safe material;
(c) Solid, one (1) piece construction;
and
(d) Easily removed from the
shucking bench, unless the block is an integral part of the bench.
(19) The certified shellfish
dealer shall provide a temperature measuring device accurate to plus or minus
two (2) degrees Fahrenheit for use in monitoring product
temperatures.
(20) Equipment used
in heat shock processing shall meet the requirements of subsection (15) through
(17) of this section.
(21)
Equipment used to handle ice shall be kept clean and stored in a sanitary
manner, and shall meet the construction requirements in subsections (15)
through (17) of this section.
(22)
Food contact surfaces of equipment, utensils and containers shall be cleaned
and sanitized to prevent contamination of shellfish and other food contact
surfaces. The certified shellfish dealer shall:
(a) Provide adequate cleaning supplies and
equipment, including three (3) compartment sinks, brushes, detergents, and
sanitizers. Hot water and pressure hoses shall be available within the
plant;
(b) Sanitize equipment and
utensils prior to the start-up of each day's activities and following
interruption during which food contact surfaces may have been
contaminated;
(c) Wash and rinse
equipment and utensils at the end of each day; and
(d) Provide a test kit or other device that
accurately measures the parts per million concentration of the chemical
sanitizing agent in use.
(23) Conveyances and equipment which come
into contact with stored shellstock shall be cleaned and maintained in a manner
and frequency as necessary to prevent shellstock contamination.
(24) Shellfish shall be protected from
contamination by washing and rinsing shucking containers and sanitizing before
each filling.
(25) Containers which
may have become contaminated during storage shall be washed, rinsed, and
sanitized prior to use or shall be discarded.
(26) Shucked shellfish shall be packed in
clean, covered containers and stored in a manner which assures their protection
from contamination.
(27) If used,
the finger cots or gloves shall be:
(a) Made
of impermeable materials except if the use of this material is inappropriate or
incompatible with the work being done;
(b) Sanitized at least twice daily;
(c) Cleaned more often, if
necessary;
(d) Properly stored
until used; and
(e) Maintained in a
clean, intact, and sanitary condition.
(28) Shellstock shall be stored in a manner
to protect shellstock from contamination in dry storage and at points of
transfer.
(29) Shucked shellfish
shall be protected from contamination.
(30) Shellstock shall not be placed in
containers with standing water for the purposes of washing shellstock or
loosening sediment.
(31) Equipment
and utensils shall be stored in a manner to prevent splash, dust, and
contamination.
(32) Handwashing
shall include the following:
(a) Wetting hands
and forearms with running water at a temperature of 110-120 °F;
(b) Applying antibacterial or antimicrobial
soap and thoroughly distributing over hands and forearms;
(c) Rubbing hands vigorously for at least
twenty (20) seconds, covering all surfaces of the hands, forearms, and fingers,
paying special attention to the thumbs, backs of fingers, and spaces between
the fingers;
(d) Rinsing hands and
forearms thoroughly to remove residual soap;
(e) Drying hands and forearms with paper
towels dispensed from a sanitary dispenser or by utilizing a hand drying device
that provides heated air; and
(f)
Application of an approved hand sanitizer.
(33) If the same employee works in both the
shucking and packing areas, the employee shall wash their hands immediately and
thoroughly after entering each work area.
(34) The certified shellfish dealer shall
require all employees to wash their hands in an approved hand washing facility:
(a) Before starting work;
(b) After each absence from the work
station;
(c) After each work
interruption; and
(d) If their
hands may have become soiled or contaminated.
(35) Hand washing facilities with warm water
at a minimum temperature of 110 degrees Fahrenheit, dispensed from a hot and
cold mixing or combination faucet, under pressure, shall be provided.
(36) Sewage and liquid disposable wastes
shall be properly removed from the facility.
(37) Toilets shall be provided and
conveniently located in accordance with 815 KAR Chapter 20, State Plumbing
Code.
(38) The certified shellfish
dealer shall provide toilet facilities with an adequate supply of toilet paper
in a suitable holder.
(39)
Shellfish shall be protected from contamination while being transferred from
one point to another during handling and processing.
(40) The certified shellfish dealer shall
provide lighting throughout the facility that is sufficient to promote good
manufacturing practices.
(41)
Lighting fixtures, light bulbs, skylights, or other glass suspended over food
storage or processing activities in areas where shellfish are exposed shall be
of the safety type or shielded to prevent food contamination in case of
breakage.
(42) Food contact
surfaces shall be protected from contamination and adulteration by using
cleaning compounds and sanitizing agents in accordance with manufacturer label
directions.
(43) Ice that is not
made on site in the shellfish processing facility shall be inspected upon
receipt and rejected if the ice may have been subject to
contamination.
(44) Ice shall be
stored in a safe and sanitary manner to prevent contamination of the
ice.
(45) Ventilation shall be
provided to minimize condensation in areas where food is stored, processed, or
packed.
(46) The certified
shellfish dealer shall assure that only toxic substances necessary for plant
activities are present in the certified shellfish dealer processing
facility.
(47) The following
categories of toxic substances shall be stored separately:
(a) Insecticides and rodenticides;
(b) Detergents, sanitizers, and related
cleaning agents; and
(c) Caustic
acids, polishes, and other chemicals.
(48) The certified shellfish dealer shall not
store toxic substances above shellfish or food contact surfaces.
(49) If pesticides are used, the certified
shellfish dealer shall apply pesticides in full compliance with the
manufacturer's labeling and in a manner to prevent the contamination of any
shellfish or packaging materials with residues.
(50) Cleaning compounds and sanitizing agents
shall be properly labeled and used in accordance with the manufacturer's label
directions.
(51) Toxic substances
shall be labeled and used in accordance with the manufacturer's label
directions.
(52) The certified
shellfish dealer shall take all reasonable precautions to assure that an
employee with a communicable disease that can be transmitted through food,
shall be excluded from working in any capacity in which the employee may come
in contact with shellfish or with food contact surfaces.
(53) An employee with an open, exposed, or
infected wound shall keep it covered with a proper bandage, an impermeable
barrier, and a single-use glove for a hand lesion.
(54) The certified shellfish dealer shall
operate the certified shellfish dealer processing facility to assure that pests
are excluded.
(55) The physical
certified shellfish dealer processing facility shall be maintained in good
repair.
(56) The certified
shellfish dealer shall operate the certified shellfish dealer processing
facility to provide protection from contamination and adulteration by assuring
that dirt and other filth are excluded from the facility or
activities.
(57) Animals or
unauthorized persons shall not be allowed in portions of the certified
shellfish dealer processing facility where shellfish are stored, handled,
processed or packaged, or where food handling equipment, utensils, and
packaging materials are cleaned or stored.
(58) Air pump intakes shall be located in a
protected place. Air filters shall be installed on all blower air pump intakes.
Oil bath type filters shall not be used.
(59) The shucking and packing operation shall
be separated by use of:
(a) Separate
rooms;
(b) Partitions; or
(c) Spacing which is sufficient to protect
product from adulteration or cross-contamination.
(60) Manufacturing activities which could
result in the contamination of shellfish shall be separated by adequate
barriers.
(61) The certified
shellfish dealer shall provide toilet room doors which are tight fitting, self
closing, and do not open directly into a processing area.
(62) Sanitary conditions shall be maintained
throughout the shellfish processing facility.
(63) Dry area floors shall be hard, smooth,
easily cleanable, and in good repair.
(64) Wet area floors used in areas to store
shellstock, process food, and clean equipment and utensils shall be constructed
of easily cleanable, impervious, and corrosion resistant materials which:
(a) Are graded to provide adequate
drainage;
(b) Have even surfaces
and are free from cracks that create sanitary problems and interfere with
drainage; and
(c) Have sealed
junctions between floors and walls to render them impervious to
water.
(65) Walls,
ceilings, and interior surfaces of rooms where shellfish are stored, handled,
processed, or packaged shall be constructed of easily cleanable, corrosion
resistant, impervious materials.
(66) Grounds around the facility shall be
maintained to be free from rodent attraction and harborage, and inadequate
drainage conditions.
(67) Hand
washing facilities shall be provided which are:
(a) Convenient to work areas;
(b) Separate from the three (3) compartment
sinks used for cleaning equipment and utensils; and
(c) Plumbed to an approved sewage disposal
system in accordance with 815 KAR Chapter 20, State Plumbing Code.
(68) The certified shellfish
dealer shall provide at least one (1) conveniently located hand sink in the
packing room.
(69) The certified
shellfish dealer shall provide at each hand washing facility:
(a) A supply of hand cleansing soap or
detergent;
(b) A
conveniently-located supply of single-service towels in a suitable dispenser or
a hand-drying device that provides heated air;
(c) An easily cleanable, covered waste
receptacle;
(d) Approved hand
sanitizer; and
(e) Hand washing
signs in a language understood by the employees;
(70) Plumbing and plumbing fixtures shall be
designed, installed, modified, repaired, and maintained in accordance with 815
KAR Chapter 20, State Plumbing Code, to provide a water system that is adequate
in quantity and under pressure, and includes:
(a) Cold and warm water at all sinks;
and
(b) Hand washing facilities
adequate in number and size for the number of employees and that are located
where supervisors can observe employee use.
(71) Adequate floor drainage, including
backflow preventers, such as air gaps, shall be provided if floors are:
(a) Used in shellstock storage;
(b) Used for food holding units;
(c) Cleaned by hosing, flooding, or similar
methods; and
(d) Subject to the
discharge of water or other liquid waste on the floor during normal
activities.
(72) A safe,
effective means of sewage disposal for the certified shellfish dealer
processing facility shall be provided. Sewage shall be disposed of into a
public sewerage system, if available. If a public sewerage system is not
available, disposal shall be made into a private system designed, constructed,
and operated pursuant to
902 KAR
10:060 through 110, Kentucky On-site Sewage Disposal
Systems, or 401 KAR Chapter 5, Water Quality.
(73) Drainage or waste pipes shall not be
installed over food processing or food storage areas, or over areas in which
containers and utensils are washed or stored.
(74) Ventilation, heating, or cooling systems
shall not create conditions that may cause shellfish products to become
contaminated.
(75) To insure that
insects and vermin are not present in the facility, the dealer shall employ
necessary internal and external insect and vermin control measures including
tight-fitting, self-closing doors; screening of not less than fifteen (15) mesh
per inch; and controlled air currents.
(76) Disposal of waste materials, shell, and
other nonedible materials shall be promptly and effectively removed from the
shucking bench or table. Areas and receptacles used for the storage or
conveyance of waste shall be operated and maintained to prevent attraction,
harborage, or breeding places for insects and vermin.
(77) Nonfood contact surfaces of equipment
and utensils utilized by the certified shellfish dealer, including plastic
ware, shall be designed and fabricated for durability under conditions of
normal use and shall be resistant to denting, buckling, pitting, chipping, and
crazing and be made from materials that can be cleaned, sanitized, maintained,
or replaced.
(78) The certified
shellfish dealer shall use easily cleanable, corrosion resistant, impervious
materials, free from cracks to construct:
(a)
Shucking benches and contiguous walls;
(b) Stands or stalls and stools for shuckers;
and
(c) Nonfood contact surfaces in
shellfish storage or handling areas.
(79) Shucking benches shall drain completely
and rapidly, and shall drain away from any shellfish on the benches.
(80) Cleaning activities for equipment and
utensils shall be conducted in a manner and at a frequency appropriate to
prevent contamination of shellfish and food contact surfaces.
(81) Conveyances and equipment which come
into contact with stored shellstock shall be cleaned and maintained in a manner
and frequency as necessary to prevent shellstock contamination.
(82) The certified shellfish dealer shall:
(a) Assure that shellstock is:
1. Reasonably free of sediment; and
2. Culled;
(b) Completely empty shucking buckets at the
packing room so that no overage is returned to the shucker;
(c) Inspect incoming shipments and shall
reject dead or inadequately protected shellstock;
(d) Not allow the use of dip buckets for hand
or knife rinsing;
(e) Not have on
the premises usable containers or container covers bearing a certification
number different from the one issued for those premises unless documentation
exists to verify the legitimate source of the containers and the containers
contain shellfish from that source;
(f) Wash, blow, and rinse shellfish meats in
accordance with
21
C.F.R. 161.130;
(g) Thoroughly drain, clean as necessary, and
pack shucked shellfish meats promptly after delivery to the packing
room;
(h) Conduct packing
activities to conform to applicable food additive requirements contained in KRS
Chapter 217, and 21 C.F.R. Part 170 through 189 ;
(i) Store packaged shellfish, if they are to
be frozen, at an ambient temperature of zero degrees Fahrenheit or less, and
frozen solid within twelve (12) hours following the initiation of freezing;
and
(j) Not commingle shellstock
during shucking.
(83) A
certified shellfish dealer that uses heat shock to prepare shellstock for
shucking shall:
(a) Post the schedule for the
heat shock process in a conspicuous location; and
(b) Make sure responsible persons are
familiar with the requirements;
(c)
Cool hot-dipped shellstock immediately after the heat shock process. This
cooling shall be accomplished by:
1. Dipping
in an ice bath; or
2. Use of
flowing potable water; and
(d) If a heat shock water tank is used, the
certified shellfish dealer shall completely drain and flush the tank at three
(3) hour intervals or less so that mud and debris which have accumulated in the
dip tank are eliminated.
(84) An employee handling shucked shellfish
shall:
(a) Wear effective hair
restraints;
(b) Remove hand jewelry
that cannot be sanitized or secured;
(c) Wear finger cots or gloves if jewelry
cannot be removed; and
(d) Wear
clean outer garments, which are rinsed or changed as necessary to be kept
clean.
(85) In an area
where shellfish are shucked or packed and in an area which is used for cleaning
or storage of utensils, the certified shellfish dealer shall not allow
employees to:
(a) Store clothing or other
personal belongings;
(b) Eat or
drink;
(c) Spit; or
(d) Use tobacco in any form.
(86) A reliable, competent
individual shall be designated to supervise general plant management and
activities and monitor compliance with this administrative
regulation.
(87) Cleaning
procedures shall be developed and supervised to assure that cleaning activities
do not result in contamination of shellfish or food contact surfaces.
(88) Supervisors shall be:
(a) Trained in proper food handling
techniques and food protection principles; and
(b) Knowledgeable of personal hygiene and
sanitary practice requirements contained within 21 C.F.R. Part 110 , Current
Good Manufacturing Practice in Manufacturing, Packing, or Holding Human
Food.
(89) The certified
shellfish dealer shall require that supervisors:
(a) Monitor employee hygiene practices,
including hand washing, eating, and smoking at work stations, and the storage
of personal items or clothing;
(b)
Assure that proper sanitary practices are implemented, including:
1. Plant and equipment clean-up;
2. Rapid product handling; and
3. Shellfish protection from contamination;
and
(c) Require employees
to:
1. Be trained in proper food handling; and
personal hygiene practices; and
2.
Report any symptoms of illness.
Section 12. Requirements for Certified
Shellfish Dealers Engaged in Repacking of Shucked Shellfish.
(1) The certified shellfish dealer receiving
shellfish shall repack only shellfish which:
(a) Originated from a certified shellfish
dealer;
(b) Are identified with a
label as specified in Section 8 of this administrative regulation;
and
(c) Has been transported iced
or in a conveyance maintained at or below an ambient air temperature of
forty-five (45) degrees Fahrenheit.
(2) The certified shellfish dealer processing
shellfish shall ensure that repacked shellfish:
(a) Do not exceed an internal temperature of
forty-five (45) degrees Fahrenheit for more than two (2) hours during
processing; and
(b) Are maintained
at a temperature less than forty-five (45) degrees Fahrenheit in any portion of
frozen shellfish thawed for repacking.
(3) The certified shellfish dealer shall
store repacked, shucked shellfish in covered containers at an ambient air
temperature of forty-five (45) degrees Fahrenheit or less, or covered in ice to
maintain an internal product temperature of forty-five (45) degrees Fahrenheit
or less.
(4) The certified
shellfish dealer shall comply with Section 11(6) through (10), (13), (15)
through (17), (19), (21), (22), (25), (27), (29), (31), (32), (34) through
(58), (61) through (75), (77), (80), (81), and (84) through (89) of this
administrative regulation.
(5)
Shucked shellfish shall be repacked in clean containers:
(a) Fabricated from food grade materials;
and
(b) Stored in a manner which
assures their protection from contamination.
(6) The certified shellfish dealer shall
assure that employees working in direct contact with shellfish processing
activities or food contact surfaces maintain a high level of personal hygiene
and cleanliness.
(7) Disposal of
waste materials shall not create a public health hazard or nuisance.
(8) Areas and receptacles used for the
storage or conveyance of waste shall be operated and maintained to prevent
attraction, harborage, or breeding places for insects and vermin.
(9) The certified shellfish dealer shall use
easily cleanable, corrosion resistant, impervious materials, free from cracks
to construct nonfood contact surfaces in shellfish storage or handling
areas.
(10) The certified shellfish
dealer shall:
(a) Not commingle shellfish from
different lots;
(b) Repack shucked
shellfish meats only into containers labeled with the authorized certification
number;
(c) Not have on the
premises usable containers or container covers bearing a certification number
different from the one issued for those premises unless documentation exists to
verify the legitimate source of the containers and the containers contain
shellfish from that source;
(d)
Wash, blow, and rinse shellfish meats in accordance with
21
C.F.R. 161.130;
(e) Thoroughly drain, clean as necessary, and
repack shucked shellfish meats promptly;
(f) Conduct repacking activities to conform
to applicable food additive requirement contained in KRS Chapter 217, and 21
C.F.R. Parts 170 through 189; and
(g) Store packaged shellfish, if they are to
be frozen, at an ambient temperature of zero degrees Fahrenheit or less and
frozen solid within twelve (12) hours following the initiation of
freezing.
Section
13. Requirements for Certified Shellfish Dealers Engaged in
Shellstock Shipping.
(1) The certified
shellfish dealer receiving shellstock shall ship or repack only shellstock
which is obtained from:
(a) Sources certified
by the cabinet or listed in the ICSSL;
(b) A certified shellfish dealer who has
transported the shellfish iced or in a conveyance maintained at an ambient air
temperature at or below forty-five (45) degrees Fahrenheit;
(c) A licensed harvester who has:
1. Harvested the shellstock from an approved
or conditionally-approved area in the open status as identified by the tag;
and
2. Identified the shellstock
with a tag on each container or transaction record on each bulk shipment;
or
(d) A certified
shellfish dealer who has identified the shellstock with a tag on each
container.
(2) The
certified shellfish dealer storing shellstock shall ensure that once placed
under temperature control and until sold to the processor or final consumer,
shellstock shall be:
(a) Iced; or
(b) Placed in a storage area or conveyance
maintained at forty-five (45) degrees Fahrenheit or less;
(c) Not permitted to remain without ice,
mechanical refrigeration, or other approved methods of refrigeration, as
required in paragraphs (a) and (b) of this subsection for more than two (2)
hours at points of transfer such as loading docks; and
(d) Not permitted to be placed in wet
storage.
(3) The
certified shellfish dealer shall comply with Section 11(6) through (17), (19),
(21), (22), (25), (27) through (32), (34) through (57), (61) through (67),
(69), (70) through (75), (77), (80), (81), and (85) through (89) of this
administrative regulation.
(4)
Shellstock shall be packed in clean containers.
(5) The certified shellfish dealer shall
operate the certified shellfish dealer processing facility to provide adequate
protection from contamination and adulteration by assuring that dirt and other
filth are excluded from the certified shellfish dealer processing
facility.
(6) Disposal of waste
materials shall not create a public health hazard or nuisance.
(7) Areas and receptacles used for the
storage or conveyance of waste shall be operated and maintained to prevent
attraction, harborage, or breeding places for insects and vermin.
(8) The certified shellfish dealer shall use
easily cleanable, corrosion resistant, impervious materials, free from cracks
to construct any nonfood contact surfaces in shellstock storage or handling
areas.
(9) The certified shellfish
dealer shall:
(a) Assure that shellshock is:
1. Alive;
2. Reasonably free of sediment; and
3. Culled; and
(b) Not commingle shellstock during
repacking.
(10) The
certified shellfish dealer shall inspect incoming shipments and shall reject
dead or inadequately-protected shellstock.
(11) A certified shellfish dealer whose
activity consists of trucks or docking facilities only shall:
(a) Have a permanent business address at
which records are maintained and inspections can be performed; and
(b) Not repack shellstock.
(12) A certified shellfish dealer
who stores or repacks shellstock shall have:
(a) A facility for proper storage or
repacking of shellstock; or
(b)
Arrangements with a facility approved by the cabinet for the storage or
repacking of shell-stock.
Section 14. Requirements for Certified
Shellfish Dealers Engaged in Reshipping.
(1)
The certified shellfish dealer shall reship only shellfish received which at
receiving:
(a) Are from sources certified by
the cabinet or listed in the ICSSL;
(b) Are identified with a tag as specified in
Section 8 of this administrative regulation or a label as specified in Section
9 of this administrative regulation; and
(c) Originated from a certified shellfish
dealer who has transported the shellstock iced or in a conveyance maintained at
or below an ambient air temperature of forty-five (45) degrees
Fahrenheit.
(2) The
certified shellfish dealer shall ensure that, once placed under temperature
control and until sold to the processor or final consumer, shellstock shall be:
(a) Iced; or
(b) Placed in a storage area or conveyance
maintained at forty-five (45) degrees Fahrenheit or less;
(c) Not permitted to remain without ice,
mechanical refrigeration, or other approved means of refrigeration, as required
in paragraphs (a) and (b) of this subsection, for more than two (2) hours at
points of transfer such as loading docks; and
(d) Not permitted to be placed in wet
storage.
(3) The
certified shellfish dealer shall store shucked shellfish at a temperature of
forty-five (45) degrees Fahrenheit or less.
(4) The certified shellfish dealer shall
comply with Section 11(6), (7), (8), (10), (13), (28), (29), (31), (32), (34)
through (43), (45) through (57), (61) through (67), (69) through (75), (77),
(78), (80), (81), and (85) through (89) of this administrative
regulation.
(5) Equipment used to
handle ice shall be kept clean and stored in a sanitary manner and shall meet
the construction requirements in Section 11(15) through (17) of this
administrative regulation.
(6)
Disposal of waste materials shall not create a public health hazard or
nuisance.
(7) Areas and receptacles
used for the storage or conveyance of waste shall be operated and maintained to
prevent attraction, harborage, or breeding places for insects and
vermin.
(8) The certified shellfish
dealer shall:
(a) Buy shellfish only from
sources holding a valid certification issued by the cabinet or listed in the
most current ICSSL; and
(b) Add the
dealer's name and certification number to the package.
(9) The certified shellfish dealer shall not:
(a) Commingle, sort, or repack shellstock or
shucked shellfish; or
(b) Remove or
alter any existing tag or label.
(10) A certified shellfish dealer whose
activity consists of trucks only shall have:
(a) A facility for the storage of shellfish;
or
(b) Arrangements with a facility
that meets the minimum sanitation requirements for a refrigerated or frozen
food storage warehouse in accordance with KRS Chapter 217; and
(c) A permanent business address at which
records are maintained and inspections can be performed.
Section 15. Plan Review of Future
Construction. If a certified shellfish dealer processing facility is
constructed or extensively remodeled, or plumbing relocated, or additional
plumbing added, or if an existing structure is converted for use as a certified
shellfish dealer processing facility; properly prepared plans and
specifications for the construction, renovation, or alteration; showing layout,
arrangements, size, location and type of facilities and a plumbing riser
diagram shall be submitted to the cabinet for approval before work is
begun.
Section 16. Denial,
Suspension, Revocation or Nonrenewal of Shellfish Dealer Certification.
(1) The cabinet, after notice to the
applicant, shall deny initial shellfish dealer certification for failure to
comply with the requirements of this administrative regulation.
(2) The cabinet, after notice to a
certificate holder, and after an opportunity for a conference, may suspend,
permanently revoke, or deny certificate renewal for failure to comply with the
requirements of this administrative regulation. Following conference
proceedings, a certificate holder may request a formal hearing pursuant to KRS
Chapter 13B.
(3) If the cabinet has
substantial reason to believe that an imminent public health hazard exists, or
if the certificate holder has interfered with the cabinet in the performance of
its duties, after the cabinet agents have duly and officially identified
themselves, the certification shall be suspended immediately upon notice to the
certificate holder without a conference. In this event, the certificate holder
may request a conference on form DFS-212. If requested, the conference shall be
granted as soon as practical, or in any event, not to exceed seven (7)
days.
(4) In all other cases, a
shellfish dealer's certification shall not be renewed or reinstated until the
shellfish dealer complies with the requirements for initial certification found
in Section 2 of this administrative regulation and is able to demonstrate
substantial compliance with other pertinent requirements of this administrative
regulation specific to the particular type of certification being
sought.
(5) If an inspection
reveals the presence of a critical deficiency as identified on the ISSC Form
93-01(A):
(a) The deficiency shall be
corrected during that inspection; or
(b) The certified shellfish dealer shall
cease production in areas of the facility affected by deficiency.
(6) If the certified shellfish
dealer fails to comply with subsection (5) of this section, the cabinet shall
immediately begin actions to suspend or revoke the certified shellfish dealer's
certification.
(7) If the cabinet
has reason to believe that a critical deficiency may have resulted in product
contamination, the cabinet shall take appropriate action to prevent
contaminated or adulterated product from reaching consumers. If necessary the
cabinet shall:
(a) Quarantine undistributed
lots of shellfish that may have been adulterated;
(b) Coordinate with the certified shellfish
dealer a recall of distributed shellfish; and
(c) Immediately notify the appropriate
federal and state health authorities where the product was distributed and the
ISSC.
(8) If an
inspection detects any key or other deficiencies as identified on the ISSC Form
93-01(A) that are not already covered in a compliance schedule, the cabinet,
working with the certified shellfish dealer, shall develop a compliance
schedule to correct the new key or other deficiencies.
(9) If a certified shellfish dealer has
failed to meet a compliance schedule for the correction of objectionable
conditions noted during a previous inspection, the cabinet shall:
(a) If unique circumstances prevail, consider
revising the compliance schedule;
(b) Seek suspension or revocation of the
shellfish dealer's certification; or
(c) Seek other administrative remedies as
provided by KRS Chapter 217.
(10) If an inspection detects four (4) or
more new key deficiencies as identified on the ISSC Form 93-01(A), the cabinet
shall initiate the following enforcement action towards the certified shellfish
dealer:
(a) Revise the existing compliance
schedule;
(b) Suspend or revoke the
shellfish dealer's certification; or
(c) Seek other administrative remedies as
provided by KRS Chapter 217.
(11) Any shellfish dealer whose shellfish
dealer certification has been suspended may make a request in writing for
reinstatement of the certification.
Section 17. Incorporation by Reference.
(1) The following material is incorporated by
reference:
(a) "Appendix B.1., Mulluscan
Shellfish Model Ordinance-Shellfish Industry Equipment Construction Guide",
2003;
(b) "DFS-200, Facility
Profile", 7-01;
(c) "DFS-255,
Application for Certification to Handle Oysters, Clams, Mussels or Scallops",
2005;
(d) "Shellfish Dealer
Certification", 2005;
(e) "DFS-220,
Food Plant Inspection Form", 04-04;
(f) "ISSC Form 93-01 (A), NSSP Standardized
Shellfish Processing Plant Inspection Form", 2000;
(g) "DFS-214, Enforcement Notice", 8-96;
(h) "DFS-212, Request for
Conference";
(i) "DFS-213, Notice
of Conference"; and
(j) "DFS-215,
Application for Reinstatement of Shellfish Dealer Certification",
(2-95).
(2) This material
may be inspected, copied, or obtained, subject to applicable copyright law, at
the Kentucky Cabinet for Health and Family Services, 275 East Main Street,
Frankfort, Kentucky 40601, Monday through Friday, 8 a.m. to 4:30 p.m.
STATUTORY AUTHORITY:
KRS
194A.050,
217.125