Sec. 12.
(a) This
section applies to any owner or operator of a coating source that:
(1) uses control devices to comply with
volatile organic compounds (VOC) emission limits; and
(2) meets the applicability criteria that
follow:
(A) 326 IAC 8-5-5(a)(1);
(B) 326 IAC 8-5-5(a)(2); or
(C) 326 IAC 8-5-5(a)(3)(A).
(b) By May 1, 1997, or
upon startup of a new coating facility, or upon changing the method of
compliance for an existing coating facility, the owner or operator of the
coating facility shall comply with the following requirements:
(1) Control system operation, maintenance,
and testing requirements shall be as follows:
(A) The control system shall be operated and
maintained according to the manufacturer's recommendations but may be modified
based on the results of the initial or subsequent compliance test or upon the
written request of the department.
(B) A copy of the operating and maintenance
procedures shall be maintained in a convenient location at the source property
and as close to the control system as possible for reference by plant personnel
and department inspectors.
(C) The
control system shall be tested according to the following schedule and in the
following situations:
(i) An initial
compliance test shall be conducted. Compliance tests shall be conducted no
later than every thirty (30) months after the date of the initial
test.
(ii) A compliance test shall
be conducted whenever the owner or operator chooses to operate a control system
under conditions different from those that were in place at the time of the
previous test.
(iii) A compliance
test shall be performed within ninety (90) days of:
(AA) startup of a new coating
facility;
(BB) changing the method
of compliance for an existing coating facility from compliant coatings or
daily-weighted averaging to control devices; or
(CC) receipt of a written request from the
department or the U.S. EPA.
(D) All
compliance tests shall be conducted according to a protocol approved by the
department at least thirty (30) days before the test. The protocol shall
contain, at a minimum, the following information:
(i) Test procedures.
(ii) Operating and control system
parameters.
(iii) Type of VOC
containing process material being used.
(iv) The process and control system
parameters that will be monitored during the test.
(2)
Monitoring equipment requirements shall be as follows:
(A) If a thermal incinerator is used for VOC
reduction, a temperature monitoring device capable of continuously recording
the temperature of the gas stream in the combustion zone of the incinerator
shall be used. The temperature monitoring device shall have an accuracy of one
percent (1%) of the temperature being measured in degrees Centigrade, or plus
or minus five-tenths degree Centigrade (± 0.5°C), whichever is more
accurate.
(B) If a catalytic
incinerator is used for VOC reduction, a temperature device capable of
continuously recording the temperature in the gas stream immediately before and
after the catalyst bed of the incinerator shall be used. The temperature
monitoring device shall have an accuracy of one percent (1%) of the temperature
being measured in degrees Centigrade, or plus or minus five-tenths degree
Centigrade (± 0.5°C), whichever is more accurate.
(C) If a carbon adsorber is used to remove
and recover VOC from the gas stream, a VOC monitoring device capable of
continuously recording the concentration level of VOC at the outlet of the
carbon bed shall be used. The monitoring device shall be based on a detection
principle such as infrared, photoionization, or thermal conductivity.
(D) Where a VOC recovery device other than a
carbon adsorber is used, the source shall provide to the department information
describing the operation of the device and the process parameters that would
indicate proper operation and maintenance of the control device. The department
may request further information and will specify appropriate monitoring
procedures, record keeping, and reporting requirements.
(c) On and after May 1, 1997, or
on and after startup of a new coating facility, or upon changing the method of
compliance for an existing coating facility from the use of compliant coatings
or daily-weighted averaging to control devices, the owner or operator of a
coating facility identified in subsection (a) shall collect and record each day
and maintain all of the following information each day for each coating
facility:
(1) The name and identification
number of each coating used at each coating facility.
(2) The mass of VOC per unit volume of
coating solids, as applied, the volume solids content, as applied, and the
volume, as applied, of each coating expressed in units necessary to determine
compliance, used each day at each coating facility.
(3) The maximum VOC content (mass of VOC per
unit volume of coating solids, as applied) or the daily-weighted average VOC
content (mass of VOC per unit volume of coating solids, as applied) of the
coatings used each day on each coating facility.
(4) The required overall emission reduction
efficiency for each day for each coating facility.
(5) The actual overall emission reduction
efficiency achieved for each day for each coating facility as determined during
the compliance test required by subsection (b)(1)(C).
(6) Control device monitoring data as
follows:
(A) For thermal incinerators, the
following:
(i) Continuous records of the
temperature in the gas stream in the combustion zone of the
incinerator.
(ii) Records of all
three (3) hour periods of operation in which the average combustion temperature
of the gas stream in the combustion zone was more than fifty degrees Fahrenheit
(50°F) (twenty-eight degrees Centigrade (28°C)) below the average
combustion temperature that existed during the most recent test that
demonstrated that the coating facility was in compliance.
(B) For catalytic incinerators, the
following:
(i) Continuous records of the
temperature of the gas stream both upstream and downstream of the catalyst bed
of the incinerator.
(ii) Records of
all three (3) hour periods of operation in which the average temperature
measured at the process vent stream immediately before the catalyst bed is more
than fifty degrees Fahrenheit (50°F) (twenty-eight degrees Centigrade
(28°C)) below the average temperature of the process vent stream that
existed during the most recent test that demonstrated that the coating facility
was in compliance.
(iii) Records of
all three (3) hour periods of operation in which the average temperature
difference across the catalyst bed is less than eighty percent (80%) of the
temperature difference measured during the most recent test that demonstrated
that the coating facility was in compliance.
(C) For carbon adsorbers, the following:
(i) Continuous records of the VOC
concentration level or reading in the exhaust stream of the carbon
adsorber.
(ii) Records of all three
(3) hour periods of operation during which either the average VOC concentration
or the reading of organic compounds in the exhaust gases is more than twenty
percent (20%) greater than the average exhaust gas concentration or reading
measured by the organic compound monitoring device during the most recent
determination of the recovery efficiency of the carbon adsorber that
demonstrated that the coating facility was in compliance.
(D) Facilities using VOC recovery devices
other than carbon adsorbers shall maintain the monitoring records and meet the
reporting requirements specified by the department of subsection
(b)(2)(D).
(7) A log of
operating time for the capture system, control device, monitoring equipment,
and the associated coating facility.
(8) A maintenance log for the capture system,
control device, and monitoring equipment detailing all routine and nonroutine
maintenance performed including dates and duration of any outages.
(d) On and after May 1, 1997, the
owner or operator of a coating facility identified in subsection (a) shall
notify the department in either of the following instances:
(1) Any record showing noncompliance with the
applicable requirements for control devices shall be reported by submitting a
copy of the record to the department within thirty (30) days following
noncompliance; such record shall also be submitted with the quarterly
compliance report. The following information shall accompany each submittal:
(A) Name and location of the coating
facility.
(B) Identification of the
control system where the noncompliance occurred and the coating facility it
served.
(C) Time, date, and
duration of the noncompliance.
(D)
Corrective action taken.
(2) At least thirty (30) calendar days before
changing the method of compliance from control devices to the use of compliant
coatings or daily-weighted averaging, the owner or operator shall comply with
all applicable requirements of section 10(b) or 11(b) of this rule,
respectively. Upon changing the method of compliance from control devices to
the use of compliant coatings or daily-weighted averaging, the owner or
operator shall comply with all requirements of section 10 or 11 of this rule,
respectively, applicable to the coating facility subject to 326 IAC
8-5-5.