Illinois Administrative Code
Title 35 - ENVIRONMENTAL PROTECTION
Part 219 - ORGANIC MATERIAL EMISSION STANDARDS AND LIMITATIONS FOR THE METRO EAST AREA
Subpart H - PRINTING AND PUBLISHING
Section 219.404 - Recordkeeping and Reporting
Universal Citation: 35 IL Admin Code ยง 219.404
Current through Register Vol. 48, No. 38, September 20, 2024
a) The VOM content of each coating and ink and the efficiency of each capture system and control device shall be determined by the applicable test methods and procedures specified in Section 219.105 of this Part to establish the records required under this Section.
b) Any owner or operator of a printing line which is exempted from any of the limitations of Section 219.401 of this Part because of the criteria in Section 219.402(a) of this Part shall comply with the following:
1) By a date consistent with Section 219.106
of this Part, or, for flexographic or rotogravure printing lines that print
flexible packaging or that print flexible packaging and non-flexible packaging
on the same line, by January 1, 2012, the owner or operator of a flexographic
and rotogravure printing line to which this subsection (b) is applicable shall
certify to the Agency that the flexographic and rotogravure printing line is
exempt under the provisions of Section 219.402(a) of this Part. Such
certification shall include:
A) A declaration
that the flexographic and rotogravure printing line is exempt from the
limitations of the criteria in Section 219.401 because of Section 219.402(a) of
this Part; and
B) Calculations that
demonstrate that total maximum theoretical emissions of VOM from all
flexographic and rotogravure printing lines at the source never exceed 90.7 Mg
(100 tons) per calendar year before the application of capture systems and
control devices. Total maximum theoretical emissions of VOM for a flexographic
or rotogravure printing source is the sum of maximum theoretical emissions of
VOM from each flexographic and rotogravure printing line at the source. The
following equation shall be used to calculate total maximum theoretical
emissions of VOM per calendar year before the application of capture systems
and control devices for each flexographic and rotogravure printing line at the
source:
where:
|
Ep |
= |
Total maximum theoretical emissions of VOM from one flexographic or rotogravure printing line in units of kg/year (lbs/year); |
|
A |
= |
Weight of VOM per volume of solids of the coating or ink with the highest VOM content as applied each year on the printing line in units of kg VOM/l (lbs VOM/gal) of coating or ink solids; |
|
B |
= |
Total volume of solids for all coatings and inks that can potentially be applied each year on the printing line in units of 1/year (gal/year). The method by which the owner or operator accurately calculated the volume of each coating and ink as applied and the amount that can potentially be applied each year on the printing line shall be described in the certification to the Agency; |
|
C |
= |
Weight of VOM per volume of material for the cleanup material or solvent with the highest VOM content as used each year on the printing line in units of kg/l (lbs VOM/gal) of such material; |
|
D |
= |
The greatest volume of cleanup material or solvent used in any 8-hour period; |
|
F |
= |
The highest fraction of cleanup material or solvent which is not recycled or recovered for offsite disposal during any 8-hour period. |
2) On and after a date consistent with
Section 219.106 of this Part, or, for flexographic or rotogravure printing
lines that print flexible packaging or that print flexible packaging and
non-flexible packaging on the same line, on and after January 1, 2012, the
owner or operator of a facility referenced in this subsection shall collect and
record all of the following information each year for each printing line and
maintain the information at the source for a period of three years:
A) The name and identification number of each
coating and ink as applied on each printing line.
B) The VOM content and the volume of each
coating and ink as applied each year on each printing line.
3) On and after a date consistent
with Section 219.106 of this Part, or, for flexographic or rotogravure printing
lines that print flexible packaging or that print flexible packaging and
non-flexible packaging on the same line, on and after January 1, 2012, the
owner or operator of a facility exempted from the limitations of Section
219.401 of this Part because of the criteria in Section 219.402(a) of this Part
shall notify the Agency of any record showing that total maximum theoretical
emissions of VOM from all printing lines exceed 90.7 Mg (100 tons) in any
calendar year before the application of capture systems and control devices by
sending a copy of such record to the Agency within 30 days after the exceedance
occurs.
c) Any owner or operator of a printing line subject to the limitations of Section 219.401 of this Part and complying by means of Section 219.401(a) of this Part shall comply with the following:
1) By a date
consistent with Section 219.106 of this Part, or Section 219.403(e), as
applicable, or upon initial start-up of a new printing line, or upon changing
the method of compliance from an existing subject printing line from Section
219.401(b) or Section 219.401(c) to Section 219.401(a) of this Part, the owner
or operator of a subject printing line shall certify to the Agency that the
printing line will be in compliance with Section 219.401(a) of this Part on and
after a date consistent with Section 219.106 of this Part, or Section
219.403(e), as applicable, or on and after the initial start-up date. The owner
or operator of a printing line subject to the requirements in Section
219.401(a)(2)(B) shall certify in accordance with this subsection (c)(1) even
if the owner or operator of such line submitted a certification prior to
January 1, 2010. Such certification shall include:
A) The name and identification number of each
coating and ink as applied on each printing line.
B) The VOM content of each coating and ink as
applied each day on each printing line.
2) On and after a date consistent with
Section 219.106 of this Part, or Section 219.403(e), as applicable, or on and
after the initial start-up date, the owner or operator of a printing line
subject to the limitations of Section 219.401 of this Part and complying by
means of Section 219.401(a) of this Part shall collect and record all of the
following information each day for each coating line and maintain the
information at the source for a period of three years:
A) The name and identification number of each
coating and ink as applied on each printing line.
B) The VOM content of each coating and ink as
applied each day on each printing line.
3) On and after a date consistent with
Section 219.106 of this Part, or Section 219.403(e), as applicable, the owner
or operator of a subject printing line shall notify the Agency in the following
instances:
A) Any record showing violation of
Section 219.401(a) of this Part shall be reported by sending a copy of such
record to the Agency within 30 days following the occurrence of the
violation.
B) At least 30 calendar
days before changing the method of compliance with Section 219.401 of this Part
from Section 219.401(a) to Section 219.401(b) or (c) of this Part, the owner or
operator shall comply with all requirements of subsection (d)(1) or (e)(1) of
this Section, respectively. Upon changing the method of compliance with Section
219.401 of this Part from Section 219.401(a) to Section 219.401(b) or (c) of
this Part, the owner or operator shall comply with all requirements of
subsection (d) or (e) of this Section, respectively.
d) Any owner or operator of a printing line subject to the limitations of Section 219.401 of this Part and complying by means of Section 219.401(b) of this Part shall comply with the following:
1) By a date consistent with
Section 219.106 of this Part, or Section 219.403(e), as applicable, or upon
initial start-up of a new printing line, or upon changing the method of
compliance for an existing subject printing line from Section 219.401(a) or (c)
to Section 219.401(b) of this Part, the owner or operator of the subject
printing line shall certify to the Agency that the printing line will be in
compliance with Section 219.401(b) of this Part on and after a date consistent
with Section 219.106 of this Part, or Section 219.403(e), as applicable, on and
after the initial start-up date. The owner or operator of a printing line
subject to the requirements in Section 219.401(b)(3) shall certify in
accordance with this subsection (d)(1) even if the owner or operator of such
line submitted a certification prior to January 1, 2010. Such certification
shall include:
A) The name and identification
number of each printing line which will comply by means of Section 219.401(b)
of this Part.
B) The name and
identification number of each coating and ink available for use on each
printing line.
C) The VOM content
of each coating and ink as applied each day on each printing line.
D) The method by which the owner or operator
will accurately calculate the volume, or weight of solids, as applicable, of
each coating and ink as applied each day on each printing line, and on and
after January 1, 2012, the weight of each coating or ink.
E) The method by which the owner or operator
will create and maintain records each day as required in subsection (d)(2) of
this Section.
F) An example of the
format in which the records required in subsection (d)(2) of this Section will
be kept.
2) On and after
a date consistent with Section 219.106 of this Part, or Section 219.403(e), as
applicable, or on and after the initial start-up date, the owner or operator of
a printing line subject to the limitations of Section 219.401 and complying by
means of Section 219.401(b) of this Part shall collect and record all of the
following information each day for each printing line and maintain the
information at the source for a period of three years:
A) The name and identification number of each
coating and ink as applied on each printing line.
B) The VOM content and the volume, or weight
of solids, as applicable, of each coating and ink as applied each day on each
printing line, and on and after January 1, 2012, the weight of each coating or
ink.
C) The daily-weighted average
VOM content of all coatings and inks as applied on each printing
line.
3) On and after a
date consistent with Section 219.106 of this Part, or Section 219.403(e), as
applicable, the owner or operator of a subject printing line shall notify the
Agency in the following instances:
A) Any
record showing violation of Section 219.401(b) of this Part shall be reported
by sending a copy of such record to the Agency within 30 days following the
occurrence of the violation.
B) At
least 30 calendar days before changing the method of compliance with Section
219.401 of this Part from Section 219.401(b) to Section 219.401(a) or (c) of
this Part, the owner or operator shall comply with all requirements of
subsection (c)(1) or (e)(1) of this Section, respectively. Upon changing the
method of compliance with Section 219.401 of this Part from Section 219.401(b)
to Section 219.401(a) or (c) of this Part, the owner or operator shall comply
with all requirements of subsection (c) or (e) of this Section,
respectively.
e) Any owner or operator of a printing line subject to the limitations of Section 219.401 of this Part and complying by means of Section 219.401(c) of this Part shall comply with the following:
1) By a date consistent with Section 219.106
of this Part, or Section 219.403(e), as applicable, or upon initial start-up of
a new printing line, or upon changing the method of compliance for an existing
printing line from Section 219.401(a) or (b) to Section 219.401(c) of this
Part, the owner or operator of the subject printing line shall either:
A) Perform all tests and submit to the Agency
the results of all tests and calculations necessary to demonstrate that the
subject printing line will be in compliance with Section 219.401(c) of this
Part on and after a date consistent with Section 219.106 of this Part, or
Section 219.403(e), as applicable, or on and after the initial start-up date;
or
B) If not required to perform
such testing pursuant to Section 219.401(c)(6), submit a certification to the
Agency that includes:
i) A declaration that
the owner or operator is not required to perform testing pursuant to Section
219.401(c)(6);
ii) The dates that
testing demonstrating compliance with Section 219.401(c)(3) was performed;
and
iii) The dates that the results
of such testing were submitted to the Agency.
2) On and after a date consistent with
Section 219.106 of this Part, or Section 219.403(e), as applicable, or on and
after the initial start-up date, the owner or operator of a printing line
subject to the limitations of Section 219.401 of this Part and complying by
means of Section 219.401(c) of this Part shall collect and record all of the
following information each day for each printing line and maintain the
information at the facility for a period of three years:
A) Control device monitoring data.
B) A log of operating time for the capture
system, control device, monitoring equipment and the associated printing
line.
C) A maintenance log for the
capture system, control device and monitoring equipment detailing all routine
and non-routine maintenance performed including dates and duration of any
outages.
3) On and after
a date consistent with Section 219.106 of this Part, or Section 219.403(e), as
applicable, the owner or operator of a subject printing line shall notify the
Agency in the following instances:
A) Any
record showing violation of Section 219.401(c) of this Part shall be reported
by sending a copy of such record to the Agency within 30 days following the
occurrence of the violation.
B) At
least 30 calendar days before changing the method of compliance with Section
219.401 of this Part from Section 219.401(c) to Section 219.401(a) or (b) of
this Part, the owner or operator shall comply with all requirements of
subsection (c)(1) or (d)(1) of this Section, respectively. Upon changing the
method of compliance with Section 219.401 of this Part from Section 219.401(c)
to Section 219.401(a) or (b) of this Part, the owner or operator shall comply
with all requirements of subsection (c) or (d) of this Section,
respectively.
4) By
August 1, 2010, or upon initial start-up of a new printing line, whichever is
later, the owner or operator of a printing line subject to the requirements in
Section 219.401(c)(3) or (c)(4) shall submit to the Agency records documenting
the date the printing line was constructed at the subject source and the date
the control device for such printing line was constructed at the subject
source.
f) Any owner or operator of a flexographic or rotogravure printing line that prints flexible packaging, or that prints flexible packaging and non-flexible packaging on the same line, and that is exempt from the limitations of Section 219.401(d) because of the criteria in Section 219.402(b) shall:
1) By August 1, 2010, or upon initial
start-up of a new printing line, whichever is later, and upon modification of a
printing line, submit a certification to the Agency that includes:
A) A declaration that the source is exempt
from the requirements in Section 219.401(d) because of the criteria in Section
219.402(b);
B) Calculations that
demonstrate that combined emissions of VOM from all flexographic and
rotogravure printing lines (including inks and solvents used for cleanup
operations associated with such printing lines) at the source never equal or
exceed 6.8 kg/day (15 lbs/day), in the absence of air pollution control
equipment;
2) On and
after January 1, 2012, collect and record the following information each day
for each subject printing line:
A) The name
and identification number of each coating, ink, and cleaning solvent as applied
each day on each printing line;
B)
The VOM content of each coating and ink (measured in weight of VOM per volume
of coating or ink, or in weight of VOM per weight of coating or ink) as applied
each day on each printing line, and the volume or weight of each coating or
ink, as applicable;
C) The weight
of VOM per volume of each cleaning solvent and the volume of each cleaning
solvent used each day on each printing line;
D) The total daily emissions of VOM from each
printing line (including solvents used for cleanup operations associated with
the printing line) and the sum of daily emissions from all subject printing
lines at the source; and
3) Notify the Agency in writing if the
combined emissions of VOM from all flexographic and rotogravure printing lines
(including inks and solvents used for cleanup operations associated with the
flexographic and rotogravure lines) at the source ever equal or exceed 6.8
kg/day (15 lbs/day), in the absence of air pollution control equipment, within
30 days after the event occurs.
g) Any owner or operator of a printing line subject to the limitations of Section 219.401(d) shall:
1) By August 1, 2010, or upon initial
start-up of a new printing line, whichever is later, submit a certification to
the Agency describing the practices and procedures that the owner or operator
will follow to ensure compliance with the limitations of Section 219.401(d);
and
2) Notify the Agency of any
violation of Section 219.401(d) by sending a description of the violation and
copies of records documenting such violations to the Agency within 30 days
following the occurrence of the violation.
h) All records required by subsections (f) and (g) of this Section shall be retained for at least three years and shall be made available to the Agency upon request.
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