Current through Register Vol. 48, No. 38, September 20, 2024
The owner or operator of each storage vessel specified in
Section
218.119 of
this Subpart shall comply with the requirements of subsection (a), (b), or (c)
below. The applicable subsection for a particular storage vessel depends on the
control equipment installed to meet the requirements of this Subpart.
a) After installing the control equipment
necessary for the source to comply with the requirements of Section
218.120(a)(1)
or (2) of this Subpart (permanently affixed
roof and internal floating roof), each owner or operator shall:
1) Visually inspect the internal floating
roof, the primary seal, and the secondary seal (if one is in service) prior to
filling the storage vessel with VOL. If there are holes, tears, or other
openings in the primary seal, the secondary seal, or the seal fabric or defects
in the internal floating roof, or both, the owner or operator shall repair the
items before filling the storage vessel.
2) For vessels equipped with a liquid-mounted
or mechanical shoe primary seal, visually inspect the internal floating roof
and the primary seal or the secondary seal (if one is in service) through
manholes and roof hatches on the fixed roof at least once every 12 months after
initial fill. If the internal floating roof is not resting on the surface of
the VOL inside the storage vessel, or if there is liquid accumulated on the
roof, or if the seal is detached, or if there are holes or tears in the seal
fabric, the owner or operator shall repair the items or empty and remove the
storage vessel from service within 45 days. If a failure that is detected
during inspections required in this subsection cannot be repaired within 45
days and if the vessel cannot be emptied within 45 days, the owner or operator
may request a 30-day extension from the Agency in the inspection report
required in Section
218.129(a)(3)
of this Subpart. Such a request for an extension must document that alternate
storage capacity is unavailable and specify a schedule of actions the owner or
operator will take that will assure that the control equipment will be repaired
or the vessel will be emptied within 30 days.
3) For vessels equipped with both primary and
secondary seals:
A) Visually inspect the
vessel as specified in subsection (a)(4) below at least every 5 years;
or
B) Visually inspect the vessel
as specified in subsection (a)(2) above.
4) Visually inspect the internal floating
roof, the primary seal, the secondary seal (if one is in service), gaskets,
slotted membranes, and sleeve seals (if any) each time the storage vessel is
emptied and degassed. If the internal floating roof has defects, the primary
seal has holes, tears, or other openings in the seal, or if the seal fabric or
the secondary seal has holes, tears, or other openings in the seal, or if the
seal fabric or the gaskets no longer close off the liquid surfaces from the
atmosphere, or if the slotted membrane has more than 10 percent open area, the
owner or operator shall repair the items as necessary so that none of the
conditions specified in this subsection exists before refilling the storage
vessel with VOL. In no event shall inspections conducted in accordance with
this provision occur at intervals greater than 10 years in the case of vessels
conducting the annual visual inspection as specified in subsections (a)(2) and
(a)(3)(B) above and at intervals no greater than 5 years in the case of vessels
specified in subsection (a)(3)(A) above.
5) Notify the Agency in writing at least 30
days prior to the filling or refilling of each storage vessel for which an
inspection is required by subsections (a)(1) and (a)(4) above to afford the
Agency the opportunity to have an observer present. If the inspection required
by subsection (a)(4) above is not planned and the owner or operator could not
have known about the inspection 30 days in advance of refilling the tank, the
owner or operator shall notify the Agency at least 7 days prior to the
refilling of the storage vessel. Notification shall be made by telephone
immediately followed by written documentation demonstrating why the inspection
was unplanned. Alternatively, this notification including the written
documentation may be made in writing and sent by express mail so that it is
received by the Agency at least 7 days prior to the refilling.
b) The owner or operator of
external floating roof tanks shall:
1)
Determine the gap areas and maximum gap widths between the primary seal and the
wall of the storage vessel and between the secondary seal and the wall of the
storage vessel.
A) Measurements of gaps
between the tank wall the primary seal (seal gaps) shall be performed during
the hydrostatic testing of the vessel or within 60 days after the initial fill
with VOL and at least once every 5 years thereafter.
B) Measurements of gaps between the tank wall
and the secondary seal shall be performed within 60 days after the initial fill
with VOL and at least once per year thereafter.
C) If any source ceases to store VOL for a
period of 1 year or more, subsequent introduction of VOL into the vessel shall
be considered an initial fill for the purposes of subsections (b)(1)(A) and
(b)(1)(B) above.
2)
Determine gap widths and areas in the primary and secondary seals individually
according to the following procedures:
A)
Measure seal gaps, if any, at one or more floating roof levels when the roof is
floating off the roof leg supports;
B) Measure seal gaps around the entire
circumference of the tank in each place where a 1/8 inch in diameter uniform
probe passes freely (without forcing or binding against seal) between the seal
and the wall of the storage vessel and measure the circumferential distance of
each such location; and
C)
Determine the total surface area of each gap described in subsection (b)(2)(B)
above by using probes of various widths to measure accurately the actual
distance from the tank wall to the seal and multiplying each such width by its
respective circumferential distance.
3) Add the gap surface area of each gap
location for the primary seal and the secondary seal individually and divide
the sum for each by the nominal diameter of the tank and compare each ratio to
the respective standards in subsection (b)(4) below.
4) Make necessary repairs or empty the
storage vessel within 45 days after identification in any inspection for seals
not meeting the requirements listed in subsections (b)(4)(A) and (B) below:
A) The accumulated area of gaps between the
tank wall and the mechanical shoe or liquid-mounted primary seal shall not
exceed 10 in.(2) per foot of tank diameter, and the width of any portion of any
gap shall not exceed
1.5 in. There are to be no
holes, tears, or other openings in the shoe, seal fabric, or seal
envelope.
B) The secondary seal is
to meet the following requirements:
i) The
secondary seal is to be installed above the primary seal so that it completely
covers the space between the roof edge and the tank wall except as provided in
subsection (b)(2)(C) above.
ii) The
accumulated area of gaps between the tank wall and the secondary seal used in
combination with a metallic shoe or liquid-mounted primary seal shall not
exceed 1.0 in.(2) per foot of tank diameter, and the width of any portion of
any gap shall not exceed 0.5 in. There shall be no gaps between the tank wall
and the secondary seal when used in combination with a vapor mounted primary
seal.
iii) There are to be no
holes, tears, or other openings in the seal or seal fabric.
C) If a failure that is detected
during inspections required in Section
218.127(b)(1)
of this Subpart cannot be repaired within 45 days and if the vessel cannot be
emptied within 45 days, the owner or operator may request a 30-day extension
from the Agency in the inspection report required in Section
218.129(b)(4)
of this Subpart. Such extension request must include a demonstration of
unavailability of alternate storage capacity and a specification of a schedule
that will assure that the control equipment will be repaired or the vessel will
be emptied as soon as possible.
5) Notify the Agency 30 days in advance of
any gap measurements required by subsection (b)(1) above to afford the Agency
the opportunity to have an observer present.
6) Visually inspect the external floating
roof, the primary seal, secondary seal, and fittings each time the vessel is
emptied and degassed.
A) If the external
floating roof has defects, if the primary seal has holes, tears, or other
openings in the seal or the seal fabric, or if the secondary seal has holes,
tears, or other openings in the seal or the seal fabric, the owner or operator
shall repair the items as necessary so that none of the conditions specified in
this subsection exist before filling or refilling the storage vessel with
VOL.
B) For all the inspections
required by subsection (b)(6) above, the owner or operator shall notify the
Agency in writing at least 30 days prior to filling or refilling of each
storage vessel to afford the Agency the opportunity to inspect the storage
vessel prior to the refilling of the storage vessel. Notification shall be made
by telephone immediately followed by written documentation demonstrating why
the inspection was unplanned. Alternatively, this notification including the
written documentation may be sent by express mail so that it is received by the
Agency at least 7 days prior to the refilling.
c) The owner or operator of each source that
is equipped with a closed vent system and a flare to meet the requirements of
Section
218.120(a)(4)
of this Subpart shall meet the requirements specified in the general control
device requirements of
40 CFR
60.18(e) and (f),
incorporated by reference at Section
218.112(d)
of this Part.