Hawaii Administrative Rules
Title 12 - DEPARTMENT OF LABOR AND INDUSTRIAL RELATIONS
Subtitle 8 - HAWAII OCCUPATIONAL SAFETY AND HEALTH DIVISION
Part 10 - BOILER AND PRESSURE VESSEL
Chapter 222.1 - POWER BOILERS
Section 12-222.1-5 - Technical installation requirements
Universal Citation: HI Admin Rules 12-222.1-5
Current through August, 2024
(a) General requirements. The following shall apply to all power boilers:
(1) Power boilers shall be installed pursuant
to section 12-220-2.1 and this chapter;
(2) Owners and users shall adhere to the
power boiler installation requirements as specified in NBIC Part 1, and this
chapter;
(3) An application for
installation permit shall be submitted to the department prior to commencement
of work;
(4) Boilers installed
without an installation permit may be subject to citation and penalties of up
to $10,000 per day pursuant to section 12-220-22;
(5) Only contractors holding a valid Hawaii
C-4 contractor license issued by the contractors license board of the
department of commerce and consumer affairs shall install power boilers;
and
(6) All power boilers shall be
equipped with controls and safety devices based upon the Btu/hr burner input,
as specified in the original code of construction, and in accordance with the
following codes and standards:
(A) Boilers
with energy input ratings of less than 12,500,000 Btu/hr shall meet the
requirements of ASME CSD-1-2012;
(B) Boilers with energy input ratings of
12,500,000 Btu/hr and above shall meet the requirements of
NFPA-85-2015;
(C) All atmospheric
fluidized bed boilers, boilers with pulverized fuel systems, and boilers that
are stoker fired shall meet the requirements of NFPA-85-2015; and
(D) No new miniature boiler shall be
installed unless it has been constructed and inspected to ASME BPVC standards,
bears the ASME certification mark with the 'S", "M", or "E" designator in
accordance with the requirements of Part PMB of ASME BPVC Section I, and when
required, has controls and safety devices installed that are in accordance with
ASME CSD-1-2012.
(b) First acceptance inspection and certification requirements shall include the following:
(1) The owner, user, and contractor shall
comply with section 12-220-2.1, and upon completion of the installation shall
arrange for an acceptance inspection by the department;
(2) The installing contractor shall
operationally test the boiler controls and safety devices prior to scheduling
the first acceptance inspection with the department and record the results on
form CG-500, ASME CSD-1 2012, and file a copy with the department;
(3) First inspections for power boilers shall
include internal inspection, pressure test in accordance with the original code
of construction, and operational testing of the controls and safety
devices;
(4) The installing
contractor shall test the boiler as directed and witnessed by an inspector
employed by the department;
(5) An
inspector employed by the department shall conduct the first data inspection,
acceptance, and mark the state serial number on the power boiler pursuant to
section 12-220-29.1; and
(6) The
installer shall complete and certify the NBIC Boiler Installation Report I-1
(NB-365, see Exhibit 3), found at the end of this chapter, after the
completion, inspection, and acceptance of the installation. The Boiler
Installation Report I-1 (NB-365, see Exhibit 3) shall be submitted to the owner
and the department.
(c) The following shall apply to power boiler clearances:
(1) Boiler installations shall allow for
normal operation, maintenance, and inspections. There shall be at least
thirty-six (36) inches of clearance on each side of a boiler to enable access
for maintenance and inspection activities. Boilers operated in battery shall
not be installed closer than forty-eight (48) inches from each other. The front
or rear of any boiler shall not be located closer than thirty-six (36) inches
from any wall or structure;
(2)
Alternative clearances in accordance with the manufacturer's recommendations
are subject to acceptance by the department;
(3) Boilers shall be installed to allow for
removal and installation of tubes;
(4) Boilers with a top-opening manhole shall
have at least eighty-four (84) inches of unobstructed clearance above the
manhole to the ceiling of the equipment room; other manhole openings shall have
at least five (5) feet; and
(5)
Boilers with a bottom opening used for inspection or maintenance shall have at
least twelve (12) inches of unobstructed clearance.
(d) The following shall apply to electric and miniature boiler clearances:
(1) Electric and
miniature boilers shall be installed at an accessible location for inspection
and maintenance;
(2) Electric and
miniature boilers shall not be installed in ceilings unless provided with
permanent ladders, floors, and height clearance for safe access;
(3) Control sides and door openings shall
have three (3) feet clearance from any type of interference;
(4) All other sides shall have eighteen (18)
inches of clearance; and
(5)
Alternative clearances in accordance with the manufacturer's recommendations
are subject to acceptance by the department.
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