Current through Register 2024 Notice Reg. No. 38, September 20, 2024
(a)
General.
(1)
Applicability.
(A) These procedures shall be used to assure
compliance with the requirements of California Code of Regulations (Cal. Code
Regs.), title 13, section
1971.1 for all 2010 and subsequent
model year heavy-duty engines equipped with OBD systems that have been
certified for sale in California.
(B) Engines manufactured prior to the 2010
model year are covered by the general enforcement and penalty provisions of the
Health and Safety Code, and the specific provisions of Cal. Code Regs., title
13, section
1971 and section
2111 through section
2149.
(C) For 2024, 2025, and 2026 model year
engines certified to the provisions of title 13, CCR section
1956.8(a)(2)(C)3
and with OBD systems meeting the requirements of title 13, CCR section
1971.1 applicable to a 2023 model
year engine, a manufacturer shall use the provisions of section
1971.5 applicable to a 2023 model
year engine.
(2)
Purpose.
The purpose of this section is to establish the enforcement
protocol that shall be used by the Air Resources Board (ARB) to assure that
engines certified for sale in California are equipped with OBD systems that
properly function and meet the purposes and requirements of Cal. Code Regs.,
title 13, section
1971.1.
(3)
Definitions.
The definitions applicable to these rules include those set
forth in Health and Safety Code section
39010
et seq. and in Cal. Code Regs., title 13, section
1900(b) and
section 1971.1(c), which
are incorporated by reference herein. The following definitions are
specifically applicable to section
1971.5 and take precedence over
any contrary definitions.
"Days", when computing any period of time,
unless otherwise noted, means normal working days that a manufacturer is open
for business.
"Deficient Emission Threshold Monitor"
means a component/system monitor certified with a deficiency (in accordance
with Cal. Code Regs., title 13, section
1971.1(k)) for
not detecting a malfunction before emissions exceeded the malfunction criteria
defined in Cal. Code Regs., title 13, sections
1971.1(e) through
(g) that are based on a multiple of, or an
additive to, a tailpipe emission standard or an absolute measurement from an
applicable emission test cycle (e.g., 1.5 times the applicable Federal Test
Procedure (FTP) emission standards, particulate matter (PM) standard plus 0.02
grams per brake horsepower-hour (g/bhp-hr), PM level of 0.03 g/bhp-hr as
measured from an applicable emission test cycle).
"Deficient In-Use Performance Monitor"
means a component/system monitor certified with a deficiency (in accordance
with Cal. Code Regs., title 13, section
1971.1(k)) for
not meeting the minimum acceptable in-use monitor performance ratio specified
under Cal. Code Regs., title 13, section
1971.1(d)
(3.2).
"Engine Class" means a group or set of
engines subject to enforcement testing that have been determined by the
Executive Officer to share common or similar hardware, software, OBD monitoring
strategy, or emission control strategy.
"Engine Manufacturer" means the
manufacturer granted certification to sell engines in the State of
California.
"Executive Officer" means the Executive
Officer of ARB or his or her authorized representative.
"Influenced OBD-Related Recall" means an
inspection, repair, adjustment, or modification program initiated and conducted
by a manufacturer as a result of enforcement testing conducted by the ARB or
any other information for the purpose of correcting any nonconforming OBD
system for which direct notification of vehicle or engine owners is
necessary.
"Major Monitor" means those monitors
covered by the requirements set forth in Cal. Code Regs., title 13, section
1971.1(e), (f), and
(g)(4).
"Nonconforming OBD System" means an OBD
system on a production engine that has been determined not to comply with the
requirements of Cal. Code Regs., title 13, section
1971.1. For purposes of section
1971.5, an engine class shall be
considered nonconforming irrespective of whether engines in the engine class,
on average, meet applicable emission standards (e.g., evaporative emission
standards defined in Cal. Code Regs., title 13, section
1976).
"OBD Emission Testing" refers to testing
conducted to determine compliance with the malfunction criteria in Cal. Code
Regs., title 13, sections
1971.1(e) through
(g) that are based on a multiple of, or an
additive to, a tailpipe emission standard or an absolute measurement from an
applicable emission test cycle (e.g., 1.5 times the applicable FTP emission
standards, PM standard plus 0.02 g/bhp-hr, PM level of 0.03 g/bhp-hr as
measured from an applicable emission test cycle).
"OBD Ratio Testing" refers to testing
conducted to determine compliance with the required in-use monitor performance
ratio in Cal. Code Regs., title 13, section
1971.1(d)
(3.2.2).
"Ordered OBD-Related Recall" means an
inspection, repair, adjustment, or modification program required by ARB to be
conducted by the manufacturer to correct any nonconforming OBD system for which
direct notification of vehicle or engine owners is necessary.
"Quarterly Reports" refer to the following
calendar periods: January 1 -- March 31; April 1 -- June 30; July 1 --
September 30; October 1 -- December 31.
"Test Sample Group" means a group of
production engines in a designated engine class that are equipped with OBD
systems and are selected and tested as part of the enforcement testing program
set forth in sections (b) and (c).
"Voluntary OBD-Related Recall" means an
inspection, repair, adjustment, or modification program voluntarily initiated
and conducted by a manufacturer to correct any nonconforming OBD system for
which direct notification of vehicle or engine owners is necessary.
(b)
Testing
Procedures for ARB-Conducted Testing.
(1)
Purpose.
To assure that OBD systems on production engines comply
with the requirements of Cal. Code Regs., title 13, section
1971.1, ARB may periodically
evaluate engines from an engine class. For OBD systems that fail to meet
requirements of Cal. Code Regs., title 13, section
1971.1 and for which the
noncompliance has been granted a deficiency pursuant to the provisions of Cal.
Code Regs., title 13, section
1971.1(k), ARB
may evaluate engines with such OBD systems to confirm that the details of the
noncompliance are the same as those disclosed by the manufacturer at the time
the deficiency was granted.
(2)
Preliminary Testing and
Evaluation.
(A) As part of his or
her evaluation of engines to determine compliance with the requirements of Cal.
Code Regs., title 13, section
1971.1, the Executive Officer may
routinely conduct testing on any production engines that have been certified
for sale in California.
(B) Based
upon such testing or any other information, including data from California or
other state heavy duty inspection programs, warranty information reports, and
field information reports, the Executive Officer may conduct enforcement
testing pursuant to sections (b)(3) through (5) below.
(3)
Engine Selection for
ARB-Conducted Enforcement Testing.
(A) Determining the Engine Class.
(i) Upon deciding to conduct enforcement
testing, the Executive Officer shall determine the engine class to be tested.
In determining the scope of the engine class to be tested, the Executive
Officer shall consider the similarities and differences in the OBD systems of
potentially affected engines. Among other things, the Executive Officer shall
consider whether engines share similar computer hardware and software,
calibrations, or OBD monitoring and emission control strategies.
(ii) The default engine class is the engine
family or OBD group used by the manufacturer to certify the engines to be
tested. However, upon concluding that a subgroup of engines differs from other
engines in the identified engine family or OBD group and that a reasonable
basis exists to believe that the differences may directly impact the type of
testing that will be performed, the Executive Officer may determine that a
subgroup of the engine family or OBD group is the appropriate engine class for
testing.
(iii) Similarly, upon
concluding that engines from several engine families or OBD groups (which may
include engine families or OBD groups from different model years) share such
common characteristics that a reasonable basis exists to believe that results
of enforcement testing may be applicable to an engine class larger than a
specific engine family or OBD group, the Executive Officer may determine that
the appropriate engine class includes more than one engine family or OBD
group.
(iv) Except for testing to
determine if an OBD system has been designed to deactivate based on age and/or
mileage (Cal. Code Regs., title 13, section
1971.1(d) (1.3)),
the Executive Officer may not conduct testing of an engine class whose engines,
on average, exceed the defined full useful life of the engine class. For
purposes of the determination of this average, the Executive Officer shall use
the accrual rates appropriate for engines in the engine class considering the
vehicle weight class, usage type, and other subcategories as defined and used
by EMFAC2014, which is incorporated by reference herein.
(B) Size of Test Sample Group.
After determining the engine class to be tested, the
Executive Officer shall determine the appropriate number of engines to include
in the test sample group for enforcement testing in accordance with the
following guidelines:
(i) For OBD
emission testing, the Executive Officer shall follow the provisions of Cal.
Code Regs., title 13, section
2137 regarding test sample size.
In accordance with section
2137, the Executive Officer shall
test 10 engines that have been procured following the protocol of section
(b)(3)(C) below and meet the selection criteria of section (b)(3)(D)(i) below
to determine the emissions characteristics of the engine class being
tested.
(ii) For OBD ratio testing,
the Executive Officer shall collect data from a test sample group of 30 engines
that have been procured following the protocol of section (b)(3)(C) below and
meet the selection criteria of section (b)(3)(D)(ii) below to determine the
in-use OBD monitoring performance of the engine class being tested.
(iii) In determining compliance with any
other requirements of Cal. Code Regs., title 13, section
1971.1 (e.g., diagnostic connector
location, communication protocol standards, MIL illumination protocol,
evaporative system diagnostics, etc.), the Executive Officer shall determine,
on a case by case basis, the number of engines meeting the selection criteria
of section (b)(3)(D)(iii) needed to assure that the results of such testing may
be reasonably inferred to the engine class. The Executive Officer's
determination shall be based upon the nature of the nonconformance and the
scope of the engine class. The test sample group could be as few as two test
engines.
(C) Protocol
for Procuring Engines for Test Sample Group.
(i) For OBD emission and ratio testing, the
Executive Officer shall determine the appropriate manner for procuring engines.
In making his or her determination, the Executive Officer shall consider the
nature of the nonconformance and the scope of the engine class. The method used
shall ensure that engines are recruited from more than one source. Methods used
may include obtaining lists of engine owners from specific sources (e.g.,
engine manufacturers, motor vehicle registration records) and soliciting
participation from owners, discussing with fleet or rental operations to locate
engines in the engine class, or using methods used by the manufacturer to
procure engines for the manufacturer-run heavy duty diesel in-use testing
program established pursuant to 70 Federal Register 34594. In selecting engines
for OBD emission testing, the Executive Officer shall include only engines
meeting the criteria set forth in section (b)(3)(D)(i) below. For OBD ratio
testing, the Executive Officer shall include only engines meeting the criteria
set forth in section (b)(3)(D)(ii) below.
(ii) For all other testing, the Executive
Officer shall, on a case by case basis, determine the appropriate manner for
procuring engines. In making his or her determination, the Executive Officer
shall consider the nature of the nonconformance and the scope of the engine
class. The Executive Officer may procure engine(s) by any means that assures
effective collection and testing of engines (e.g., rental car agencies, fleet
vehicles, etc.), but shall not include any vehicle for which a reasonable basis
exists that a vehicle operator's driving or maintenance habits would
substantially impact test results to determine nonconformance. In all cases,
however, the selection process must ensure proper selection of engines in
accord with section (b)(3)(D)(iii) below.
(D) Engines to be included in a Test Sample
Group.
(i) In selecting engines to be included
in a test sample group for enforcement OBD emission testing, the Executive
Officer shall include only engines that:
a.
Are certified to the requirements of Cal. Code Regs., title 13, section
1971.1 and California exhaust
emission standards.
b. Are
registered for operation in the United States.
c. Have mileage that is less than 75 percent
of the certified full useful life mileage and have an age of less than the
certified full useful life age for the subject vehicles.
d. Have not been tampered with or equipped
with add-on or modified parts that would cause the OBD system not to comply
with the requirements of Cal. Code Regs., title 13, section
1971.1 or would have a permanent
effect on exhaust emission performance
e. Have not been subjected to abuse (e.g.,
racing, overloading, misfueling), neglect, improper maintenance, or other
factors that would cause the OBD system not to comply with the requirements of
Cal. Code Regs., title 13, section
1971.1 or would have a permanent
effect on exhaust emission performance.
f. Have no detected or known malfunction(s)
unrelated to the monitor or system being evaluated that would affect the
performance of the OBD system. At its discretion, ARB may elect to repair an
engine with a detected or known malfunction and then include the engine in the
test sample group.
g. Have had no
major repair to the engine resulting from a collision.
h. Have no problem that might jeopardize the
safety of laboratory personnel.
(ii) In selecting engines to be included in a
test sample group for enforcement OBD ratio testing, the Executive Officer
shall include only engines that:
a. Are
certified to the requirements of Cal. Code Regs., title 13, section
1971.1.
b. Have collected sufficient engine operation
data for the monitor to be tested. For monitors required to meet the in-use
monitor performance ratio and to track and report ratio data pursuant to Cal.
Code Regs., title 13, section
1971.1(d) (3.2),
sufficient engine operation data shall mean the denominator meets the criteria
set forth in sections (b)(3)(D)(ii)1. through 5. below. For monitors required
to meet the in-use monitor performance ratio but not required to track and
report ratio data pursuant to Cal. Code Regs., title 13, section
1971.1(d) (3.2),
sufficient engine operation data shall mean that engines that have a
denominator that meets the criteria set forth in sections (b)(3)(D)(ii)1.
through 5. below after undergoing testing as set forth in section (b)(4)(C)(ii)
below. Specifically, the denominator, as defined in Cal. Code Regs., title 13,
section 1971.1(d) (4.3),
for the monitor to be tested must have a value equal to or greater than:
1. 150 for gasoline evaporative system and
secondary air system monitors, and gasoline monitors utilizing a denominator
incremented in accordance with Cal. Code Regs., title 13, section
1971.1(d)
(4.3.2)(D), (E), and (F) (e.g., cold start monitors, variable valve timing
and/or control system monitors, etc.), or
2. 300 for gasoline catalyst, oxygen sensor,
EGR, and all other component monitors.
3. 50 for diesel PM filter monitors, NMHC
converting catalyst monitors, PM sensor monitors, and PM sensor heater monitors
using a denominator incremented in accordance with Cal. Code Regs., title 13,
section 1971.1(d)
(4.3.2)(E), (F), (G) or (H), or
4.
150 for diesel monitors utilizing a denominator incremented in accordance with
Cal. Code Regs., title 13, section
1971.1(d)
(4.3.2)(D), (E), or (F) (e.g., cold start monitors, comprehensive component
output component monitors, etc.) and not covered in section (b)(3)(D)(ii)b.3.
above, or
5. 300 for all other
diesel monitors not covered under sections (b)(3)(D)(ii)b.3. and 4.
above.
c. Have not been
tampered with or equipped with add-on or modified parts that would cause the
OBD system not to comply with the requirements of Cal. Code Regs., title 13,
section 1971.1.
d. Have mileage and age that are less than or
equal to the certified full useful life mileage and age for the subject
engines.
(iii) In
selecting engines to be included in a test sample group for enforcement testing
of any other requirement of Cal. Code Regs., title 13, section
1971.1 (not covered by sections
(b)(3)(D)(i) or (ii) above), the Executive Officer shall include only engines
that:
a. Are certified to the requirements of
Cal. Code Regs., title 13, section
1971.1.
b. Have not been tampered with or equipped
with add-on or modified parts that would cause the OBD system not to comply
with the requirements of Cal. Code Regs., title 13, section
1971.1.
c. Have no detected or known malfunction(s)
unrelated to the monitor or system being evaluated that would affect the
performance of the OBD system. At its discretion, ARB may elect to repair an
engine with a detected or known malfunction and then include the engine in the
test sample group.
d. Except for
testing to determine if an OBD system has been designed to deactivate based on
age and/or mileage (Cal. Code Regs., title 13, section
1971.1(d) (1.3)),
have mileage and age that are less than or equal to the certified full useful
life mileage and age for the subject engines.
(iv) If the Executive Officer discovers, by
either evidence presented by the manufacturer as provided in section (b)(7) or
on his or her own, that an engine fails to meet one or more of the applicable
criteria of section (b)(3)(D)(i) through (iii), the Executive Officer shall
remove the engine from the test sample group. The Executive Officer may replace
any engine removed with an additional engine selected in accordance with
sections (b)(3)(C) and (D) above. Test results relying on data from the removed
engine shall be recalculated without using the data from the removed
engine.
(4)
Enforcement Testing Procedures.
(A) Prior to conducting any testing under
section (b)(4), the Executive Officer may replace components monitored by the
OBD system with components that are sufficiently deteriorated or simulated to
cause malfunctions that exceed the malfunction criteria established pursuant to
Cal. Code Regs., title 13, section
1971.1(e) through
(g) in a properly operating system. The
Executive Officer may not use components deteriorated or simulated to represent
failure modes that could not have been foreseen to occur by the manufacturer
(e.g., the use of leaded gasoline in an unleaded gasoline engine, etc.). Upon
request by the Executive Officer, the manufacturer shall make available any of
the following:
(i) All test equipment used by
the manufacturer in development, calibration, or demonstration testing (e.g.,
malfunction simulators, deteriorated "threshold" components, etc.) necessary to
duplicate testing done by the manufacturer to determine the malfunction
criteria used for major monitors subject to OBD emission testing.
(ii) Complete software design description
documentation, specifications, and source code of the engine control unit and
any other on-board electronic powertrain control unit (e.g., transmission
control unit, aftertreatment system control unit). The manufacturer shall
provide the descriptions and specifications in English.
(iii) A complete list and description of all
control unit variables available for real-time display and data logging, as
well as all calibration maps, curves, and constants used in the
software.
(iv) A data acquisition
device with real-time display and data logging capability of any and all
control unit variables used in calibration. These variables shall be provided
in the same engineering units used during calibration (e.g., the units as
documented in the AECD documentation provided to the Executive Officer). The
data acquisition device shall include, but may not be limited to, an
engineering and calibration tool used during control unit software development
and calibration.
(v) A method to
unlock any production or prototype control unit to allow real-time display and
data logging of any and all variables used during calibration.
(B) OBD Emission Testing. After
the test sample group has been selected and procured, the Executive Officer may
perform one or more of the following tests:
(i) Emission testing with the test procedures
used by the Executive Officer for in-use testing of compliance with exhaust
emission standards in accordance with Cal. Code Regs., title 13, section
1956.8(b) and
(d).
(ii) On-road or engine or chassis dynamometer
testing with the engine being operated in a manner that reasonably ensures that
all of the monitoring conditions disclosed in the manufacturer's certification
application for the tested monitor are encountered.
(C) OBD Ratio Testing.
(i) For OBD ratio testing of monitors
required to meet the in-use monitor performance ratio and track and report
ratio data pursuant to Cal. Code Regs., title 13, section
1971.1(d) (3.2),
after the test sample group has been selected and procured, the Executive
Officer shall download the data from monitors required to track and report such
data.
(ii) For OBD ratio testing of
monitors required to meet the in-use monitor performance ratio but not required
to track and report ratio data pursuant to Cal. Code Regs., title 13, section
1971.1(d) (3.2),
after the test sample group has been selected and procured, the Executive
Officer shall collect data by installing instrumentation or data-logging
equipment on the engines/vehicles. After installation of the equipment, the
engines/vehicles shall be returned to the engine/vehicle owner/operator to
continue to operate the engine/vehicle until the minimum denominator criteria
(see section (b)(3)(D)(ii)b.) are satisfied. The Executive Officer shall then
calculate the ratio from the data collected in accordance with the requirements
of Cal. Code Regs., title 13, section
1971.1(d) (3.2)
to allow the Executive Officer to effectively determine the in-use monitor
performance ratio.
(D)
Testing for compliance with any other requirement of Cal. Code Regs., title 13,
section 1971.1. After the test sample
group has been selected and procured, the Executive Officer may perform one or
more of the following tests:
(i) Emission
testing on the applicable FTP or supplemental emission test (SET) cycle or
other applicable emission test cycle used for measuring exhaust or evaporative
emissions;
(ii) On-road or engine
or chassis dynamometer testing with the engine being operated in a manner that
reasonably ensures that all of the monitoring conditions disclosed in the
manufacturer's certification application for the tested monitor are
encountered; or
(iii) Any other
testing determined to be necessary by the Executive Officer. This may include,
but is not limited to, the use of special test equipment to verify compliance
with standardization requirements.
(5)
Additional Testing.
(A) Based upon testing of the engine class in
section (b)(4) above and after review of all evidence available at the
conclusion of such testing, the Executive Officer may elect to conduct further
testing of a subgroup of engines from the engine class if the Executive Officer
has determined that:
(i) A subgroup of tested
engines differs sufficiently enough from other engines in the tested engine
class, and
(ii) A reasonable basis
exists to believe that the identified differences may indicate that the
subgroup may be nonconforming whereas the tested engine class as a whole is
not.
(B) Hereinafter all
references to engine class shall be applicable to the subgroup meeting the
conditions of section (b)(5)(A) above.
(C) In any testing of a subgroup of engines
under section (b)(5), the Executive Officer shall follow the engine selection
and testing procedures set forth in sections (b)(3) and (4) above.
(6)
Finding of
Nonconformance after Enforcement Testing.
After conducting enforcement testing pursuant to section
(b)(4) above, the Executive Officer shall make a finding of nonconformance of
the OBD system in the identified engine class under the respective tests for
the applicable model year(s) as follows:
(A) OBD Emission Testing.
(i) For 2010 through 2012 model year engines:
a. Engines certified as an OBD parent rating
(i.e., the engine rating subject to the "full OBD" requirement under Cal. Code
Regs., title 13, section
1971.1(d)
(7.1.1)), shall be considered nonconforming if the emission test results
indicate that 50 percent or more of the engines in the test sample group do not
properly illuminate the MIL when emissions exceed 2.0 times the malfunction
criteria (e.g., 5.0 times the standard if the malfunction criterion is 2.5
times the standard).
b. In
determining an engine to be nonconforming, the Executive Officer shall use:
1. The test cycle and standard determined and
identified by the manufacturer at the time of certification in accordance with
Cal. Code Regs., title 13, section
1971.1(d) (6.1)
as the most stringent for purposes of determining OBD system nonconformance
with the applicable standard in section (b)(6)(A)(i)a. and
2. The adjustment factors determined by the
manufacturer at the time of certification in accordance with Cal. Code Regs.,
title 13, section
1971.1(d) (6.2)
for purposes of determining OBD system nonconformance in section
(b)(6)(A)(i)a.
c.
Engines certified as an OBD child rating (i.e., the engine ratings subject to
the "extrapolated OBD" requirement under Cal. Code Regs., title 13, section
1971.1(d)
(7.1.2)), may not be considered nonconforming based on testing emission
levels.
(ii) For 2013
through 2015 model year engines:
a. All
engines classified as OBD parent and child ratings subject to Cal. Code Regs.,
title 13, section
1971.1(d) (7.2.2)
shall be considered to be nonconforming if the emission test results indicate
that 50 percent or more of the engines in the test sample group do not properly
illuminate the MIL when emissions exceed the following:
1. For deficient emission threshold monitors,
the applicable emission level for mandatory recall under section
(d)(3)(A)(ii).
2. For all other
component/system monitors not mentioned in section (b)(6)(A)(ii)a.1. above, 2.0
times the malfunction criteria (e.g., 4.0 times the standard if the malfunction
criterion is 2.0 times the standard).
b. In determining compliance, the Executive
Officer shall use only the test cycle and standard determined and identified by
the manufacturer at the time of certification in accordance with Cal. Code
Regs., title 13, section
1971.1(d) (6.1)
as the most stringent for purposes of determining OBD system nonconformance
with the applicable standard in section (b)(6)(A)(ii)a.
c. All other engines and engine ratings may
not be considered nonconforming based on the emission levels of the
tests.
(iii) For 2016
through 2018 model year engines (except as provided for alternate-fueled
engines in section (b)(6)(A)(v) below):
a. PM
filter monitors on engines subject to the malfunction criteria of Cal. Code
Regs., title 13, sections
1971.1(e)
(8.2.1)(D) and (F) shall be considered to be nonconforming if the emission test
results indicate that 50 percent or more of the engines in the test sample
group do not properly illuminate the MIL when emissions exceed the following
1. For PM filter monitors that are deficient
emission threshold monitors, the applicable emission level for mandatory recall
under section (d)(3)(A)(ii).
2. For
PM filter monitors that are not deficient emission threshold monitors, 2.0
times the malfunction criteria (e.g., PM emission level of 0.06 g/bhp-hr if the
malfunction criterion is 0.03 g/bhp-hr) on any of the applicable standards
(i.e., FTP or SET).
b.
Monitors on engines and engine ratings previously certified to Cal. Code Regs.,
title 13, section
1971.1(d) (7.2.3)
for extrapolated OBD in the 2013 through 2015 model years shall be considered
nonconforming if the emission test results indicate that 50 percent or more of
the engines in the test sample group do not properly illuminate the MIL when
emissions exceed the following:
1. For
deficient emission threshold monitors, the applicable emission level for
mandatory recall under section (d)(3)(A)(ii).
2. For all other component/system monitors
not mentioned in section (b)(6)(A)(iii)b.1. above, 2.0 times the malfunction
criteria (e.g., 4.0 times the standard if the malfunction criterion is 2.0
times the standard) on any of the applicable standards (i.e., FTP or
SET).
c. Monitors on
engines not covered under sections (b)(6)(A)(iii)a. and b. above shall be
considered nonconforming if the emission test results indicate that 50 percent
or more of the engines in the test sample group do not properly illuminate the
MIL when emissions exceed the following:
1.
For deficient emission threshold monitors, any of the applicable following
thresholds:
(1) 20 percent of the NMHC, CO,
or NOx emission standard above the emission level at which a malfunction was
detected when the OBD system was approved by the Executive Officer,
(2) 20 percent of the PM malfunction
criterion (e.g., 0.0060 g/bhp-hr if the PM malfunction criterion is 0.03
g/bhp-hr) above the emission level at which a malfunction was detected when the
OBD system was approved by the Executive Officer, or
(3) the applicable emission level for
mandatory recall under section (d)(3)(A)(ii).
2. For all other component/system monitors
not mentioned in section (b)(6)(A)(iii)c.1. above, the malfunction criteria on
any of the applicable standards (i.e., FTP or SET).
3. For engines certified to an FTP NOx
emission standard of 0.10 g/bhp-hr or lower, for criterion (1) under section
(b)(6)(A)(iii)c.1. above, in lieu of 20 percent of the NOx emission standard
above the emission level at which a malfunction was detected when the OBD
system was approved by the Executive Officer, the criterion shall be 0.04
g/bhp-hr above the emission level at which a malfunction was detected when the
OBD system was approved by the Executive Officer.
(iv) For 2019 and subsequent model
year engines (except as provided for alternate-fueled engines in section
(b)(6)(A)(v) below), any engine shall be considered nonconforming if the
results of the tests indicate that 50 percent or more of the engines in the
test sample do not properly illuminate the MIL when emissions exceed the
following:
a. For deficient emission threshold
monitors, any of the applicable following thresholds:
(1) 20 percent of the NMHC, CO, or NOx
emission standard above the emission level at which a malfunction was detected
when the OBD system was approved by the Executive Officer,
(2) 20 percent of the PM malfunction
criterion (e.g., 0.0060 g/bhp-hr if the PM malfunction criterion is 0.03
g/bhp-hr) above the emission level at which a malfunction was detected when the
OBD system was approved by the Executive Officer, or
(3) the applicable emission level for
mandatory recall under section (d)(3)(A)(ii).
b. For all other component/system monitors
not mentioned in section (b)(6)(A)(iv)a. above, the malfunction criteria on any
of the applicable standards (i.e., FTP or SET).
c. For engines certified to an FTP NOx
emission standard of 0.10 g/bhp-hr or lower, for criterion (1) under section
(b)(6)(A)(iv)a. above, in lieu of 20 percent of the NOx emission standard above
the emission level at which a malfunction was detected when the OBD system was
approved by the Executive Officer, the criterion shall be 0.04 g/bhp-hr above
the emission level at which a malfunction was detected when the OBD system was
approved by the Executive Officer.
(v) For alternate-fueled engines, any engine
shall be considered nonconforming if the results of the tests indicate that 50
percent or more of the engines in the test sample do not properly illuminate
the MIL when emissions exceed the following:
a. For 2018 through 2021 model year engines:
1. For deficient emission threshold monitors,
the applicable emission level for mandatory recall under section
(d)(3)(A)(ii).
2. For all other
component/system monitors not mentioned in section (b)(6)(A)(v)a.1. above, 2.0
times the malfunction criteria on any of the applicable standards (i.e., FTP or
SET).
b. For 2022 and
subsequent model year engines:
1. For
deficient emission threshold monitors, any of the applicable following
thresholds:
(1) 20 percent of the NMHC, CO,
or NOx emission standard above the emission level at which a malfunction was
detected when the OBD system was approved by the Executive Officer,
(2) 20 percent of the PM malfunction
criterion (e.g., 0.0060 g/bhp-hr if the PM malfunction criterion is 0.03
g/bhp-hr) above the emission level at which a malfunction was detected when the
OBD system was approved by the Executive Officer, or
(3) the applicable emission level for
mandatory recall under section (d)(3)(A)(ii).
2. For all other component/system monitors
not mentioned in section (b)(6)(A)(v)b.1. above, the malfunction criteria on
any of the applicable standards (i.e., FTP or SET).
3. For engines certified to an FTP NOx
emission standard of 0.10 g/bhp-hr or lower, for criterion (1) under section
(b)(6)(A)(v)b.1. above, in lieu of 20 percent of the NOx emission standard
above the emission level at which a malfunction was detected when the OBD
system was approved by the Executive Officer, the criterion shall be 0.04
g/bhp-hr above the emission level at which a malfunction was detected when the
OBD system was approved by the Executive Officer.
(vi) The Executive Officer may not
consider an OBD system nonconforming solely due to a failure or deterioration
mode of a monitored component or system that could not have been reasonably
foreseen to occur by the manufacturer.
(B) OBD Ratio Testing.
(i) 2013 through 2015 model year engines
certified to a ratio of 0.100 in accordance with Cal. Code Regs., title 13,
section 1971.1(d) (3.2.2)
and PM filter filtering performance monitors (section
1971.1(e)
(8.2.1)) and missing substrate monitors (section
1971.1(e)
(8.2.5)) on 2016 through 2018 model year engines shall be considered
nonconforming if the data collected from the engines in the test sample group
indicate either that the average in-use monitor performance ratio for one or
more of the monitors in the test sample group is less than 0.050 or that 66.0
percent or more of the engines in the test sample group have an in-use monitor
performance ratio of less than 0.050 for the same monitor.
(ii) Except as provided above in section
(b)(6)(B)(i) above, 2016 and subsequent model year engines with monitors
certified to a ratio of 0.100 in accordance with Cal. Code Regs., title 13,
section 1971.1(d) (3.2.2)
shall be considered nonconforming if the data collected from the engines in the
test sample group indicate either that the average in-use monitor performance
ratio for one or more of the monitors in the test sample group is less than
0.088 or that 66.0 percent or more of the engines in the test sample group have
an in-use monitor performance ratio of less than 0.100 for the same
monitor.
(iii) 2024 through 2027
model year engines with monitors certified to a ratio of 0.300 in accordance
with Cal. Code Regs., title 13, section
1971.1(d) (3.2.2)
shall be considered nonconforming if the data collected from the engines in the
test sample group indicate either that the average in-use monitor performance
ratio for one or more of the monitors in the test sample group is less than
0.177 or that 66.0 percent or more of the engines in the test sample group have
an in-use monitor performance ratio of less than 0.200 for the same
monitor.
(iv) 2028 and subsequent
model year engines with monitors certified to a ratio of 0.300 in accordance
with Cal. Code Regs., title 13, section
1971.1(d) (3.2.2)
shall be considered nonconforming if the data collected from the engines in the
test sample group indicate either that the average in-use monitor performance
ratio for one or more of the monitors in the test sample group is less than
0.265 or that 66.0 percent or more of the engines in the test sample group have
an in-use monitor performance ratio of less than 0.300 for the same
monitor.
(v) Engines with monitors
certified to a ratio of 0.500 in accordance with Cal. Code Regs., title 13,
section 1971.1(d) (3.2.2)
shall be considered nonconforming if the data collected from the engines in the
test sample group indicate either that the average in-use monitor performance
ratio for one or more of the monitors in the test sample group is less than
0.441 or that 66.0 percent or more of the engines in the test sample group have
an in-use monitor performance ratio of less than 0.500 for the same
monitor.
(C) All Other
OBD Testing.
(i) Engines shall be considered
nonconforming if the results of the testing indicate that at least 30 percent
of the engines in the test sample group do not comply with the same requirement
of Cal. Code Regs., title 13, section
1971.1.
(ii) Engines shall be considered
nonconforming if the results of the testing indicate that at least 30 percent
of the engines in the test sample group do not comply with one or more of the
requirements of Cal. Code Regs., title 13, section
1971.1 while the engine is running
and while in the key on, engine off position such that off-board equipment
designed to access the following parameters via the standards referenced in
Cal. Code Regs., title 13, section
1971.1 for 2013 and subsequent
model year engines cannot obtain valid and correct data for the following
parameters:
a. The current readiness status
from all on-board computers required to support readiness status in accordance
with SAE International (SAE) J1979 (SAE J1979), J1979-2 (SAE J1979-2), or J1939
(SAE J1939) as incorporated by reference in Cal. Code Regs., title 13, section
1971.1(h)(1) and
section 1971.1(h)
(4.1);
b. The current MIL command
status while the MIL is commanded off and while the MIL is commanded on in
accordance with SAE J1979/J1979-2/J1939 and Cal. Code Regs., title 13, section
1971.1(h) (4.2),
and in accordance with SAE J1979/J1979-2/J1939 and Cal. Code Regs., title 13,
section 1971.1(d) (2.1.2)
during the MIL functional check and, if applicable Cal. Code Regs., title 13,
section 1971.1(h)
(4.1.1)(G) or (h)(4.1.2)(E) during the MIL readiness status check;
c. The current permanent fault code(s) in
accordance with SAE J1979/J1979-2/J1939 and Cal. Code Regs., title 13, section
1971.1(h)
(4.4);
d. The data stream
parameters for: engine speed and OBD requirements to which the engine is
certified as required in Cal. Code Regs., title 13, section
1971.1(h) (4.2)
and in accordance with SAE J1979/J1979-2/J1939;
e. The CAL ID, CVN, ESN, and VIN as required
in Cal. Code Regs., title 13, sections
1971.1(h) (4.6),
(h)(4.7), and (h)(4.8) and in accordance with SAE J1979/J1979-2/J1939;
or
f. The proper identification of
all data identified in (b)(6)(C)(ii)a. through (b)(6)(C)(ii)e. as supported or
unsupported as required in Cal. Code Regs., title 13, section
1971.1(h)(4) and
in accordance with SAE J1979/J1979-2/J1939.
(iii) If the finding of nonconformance under
section (b)(6)(C)(i) above concerns engines that do not comply with the
requirements of Cal. Code Regs., title 13, section
1971.1(d)(4) or
(d) (5.1) through (d)(5.6) (e.g., numerators
or denominators are not properly being incremented), it shall be presumed that
the nonconformance would result in an OBD ratio enforcement test result that
would be subject to an ordered OBD-related recall in accord with the criterion
in section (d)(3)(A)(i). The manufacturer may rebut such a presumption by
presenting evidence in accord with section (b)(7)(C)(iii) below that
demonstrates to the satisfaction of the Executive Officer that the identified
nonconformance would not result in an ordered OBD- related recall under section
(d)(3)(A)(i).
(7)
Executive Officer Notification to
the Manufacturer Regarding Determination of Nonconformance.
(A) Upon making the determination of
nonconformance in section (b)(6) above, the Executive Officer shall notify the
manufacturer in writing.
(B) The
Executive Officer shall include in the notice:
(i) a description of each group or set of
engines in the engine class covered by the determination;
(ii) the factual basis for the determination,
including a summary of the test results relied upon for the
determination;
(iii) a statement
that the Executive Officer shall provide to the manufacturer, upon request and
consistent with the California Public Records Act, Government Code section
6250 et
seq., all records material to the Executive Officer's determination;
(iv) a provision allowing the manufacturer no
less than 90 days from the date of issuance of the notice to provide the
Executive Officer with any information contesting the findings set forth in the
notice; and
(v) a statement that if
a final determination is made that the engine class is equipped with a
nonconforming OBD system, the manufacturer may be subject to appropriate
remedial action, including recall and monetary penalties.
(C) Within the time period set by the
Executive Officer in section (b)(7)(B)(iv) and any extensions of time granted
under section (b)(7)(H), the manufacturer shall provide the Executive Officer,
consistent with sections (b)(7)(C)(i) through (iii) below, with any test
results, data, or other information derived from engine testing that may rebut
or mitigate the results of ARB testing, including any evidence that an engine
class, if determined to be nonconforming, should be exempted from mandatory
recall. (See section (d)(3)(B) below.).
(i)
For OBD emission testing and OBD ratio testing:
a. The manufacturer may submit evidence to
demonstrate that engines in the test sample group used by the Executive Officer
were inappropriately selected, procured, or tested in support of a request to
have engines excluded from the test sample group in accordance with section
(b)(3)(D)(iv).
b. If the
manufacturer elects to conduct additional testing of engines in the engine
class and submit the results of such testing to the Executive Officer, the
manufacturer shall:
1. Present evidence that
it has followed the procurement and test procedures set forth in sections
(b)(3) and (4) above, or
2. If the
manufacturer elects to use different procurement and testing procedures, submit
a detailed description of the procedures used and evidence that such procedures
provide an equivalent level of assurance that the results are representative of
the engine class.
(ii) If the manufacturer objects to the size
of the test sample group or the method used to procure engines in the test
sample group used by the Executive Officer pursuant to section (b)(3)(B)(iii)
or (b)(3)(C)(ii), the manufacturer shall set forth what it considers to be the
appropriate size and procurement method, the reasons therefore, and test data
from engines that confirm the manufacturer's position.
(iii) If the manufacturer elects to present
evidence to overcome the presumption of nonconformance in section
(b)(6)(C)(iii) above, the manufacturer shall demonstrate that the engines in
the engine class comply with in-use monitor performance ratio requirements of
Cal. Code Regs., title 13, section
1971.1(d) (3.2)
by presenting:
a. Evidence in accord with the
procurement and testing requirements of sections (b)(3) and (4).
b. Any other evidence that provides an
equivalent level of proof that engines operated in California comply with the
in-use monitor performance ratio requirements.
(D) The Executive Officer may accept any
information submitted by a manufacturer pursuant to section (b)(7)(C) above
after the time established for submission of such information has passed if the
manufacturer could not have reasonably foreseen the need for providing the
information within the time period provided. Otherwise, the Executive Officer
is not required to accept late information. In determining whether to accept
late information, the Executive Officer will consider the lateness of the
submission, the manufacturer's reasons for why such information was not timely
presented, the materiality of the information to the Executive Officer's final
determination, and what effect any delay may have on effective enforcement and
the health and welfare of the State.
(E) The requirements of section (b)(7) shall
not be construed to abridge the manufacturer's right to assert any privilege or
right provided under California law.
(F) After receipt of any information
submitted by the manufacturer pursuant to section (b)(7)(C) above, the
Executive Officer shall consider all information submitted by the manufacturer
and may conduct any additional testing that he or she believes is
necessary.
(G) Final Determination.
(i) Within 60 days after completing any
additional testing that the Executive Officer deemed necessary under section
(b)(7)(F) above, the Executive Officer shall notify the manufacturer of his or
her final determination regarding the finding of nonconformity of the OBD
system in the engine class. The determination shall be made after considering
all of the information collected and received, including all information that
has been received from the manufacturer.
(ii) The notice must include a description of
each engine family(ies), OBD group(s), or subgroups thereof, that has been
determined to have a nonconforming OBD system and set forth the factual bases
for the determination.
(H) Extensions. The Executive Officer may for
good cause extend the time requirements set forth in section (b)(7). In
granting additional time to a manufacturer, the Executive Officer shall
consider, among other things, any documentation submitted by the manufacturer
regarding the time that it reasonably believes is necessary to conduct its own
testing, why such information could not have been more expeditiously presented,
and what effect any delay caused by granting the extension may have on
effective enforcement and the health and welfare of the State. The Executive
Officer shall grant a manufacturer a reasonable extension of time upon the
manufacturer demonstrating that despite the exercise of reasonable diligence,
the manufacturer has been unable to produce relevant evidence in the time
initially provided.
(c)
Manufacturer
Self-Testing.
(1)
Purpose.
To assure that OBD systems on production engines certified
on an engine dynamometer are able to detect a fault before emissions exceed the
malfunction criteria established in Cal. Code Regs., title 13, sections
1971.1 (e) through
(g), engine manufacturers shall evaluate
engines for each model year, starting with the 2010 model year. The Executive
Officer may waive the testing requirements of section (c) for a specific model
year if the following are met:
(A) All
engines of the specific model year of concern are direct carryovers of previous
model year engines that were tested in accordance with section (c) (i.e., have
OBD system calibrations and emission-related software and hardware that are
substantially similar to the previous model year engines such that testing of
the "direct carry-over" engine under section (c)(3) will provide the same
results as testing of the previous model year engine);
(B) All monitors have been tested in
accordance with section (c) on the previous model year engines specified in
section (c)(1)(A) above;
(C) The
manufacturer tested an engine in accordance with section (c) that is one model
year before the specific model year of concern; and
(D) The manufacturer did not use the
provisions in section (c)(4)(E)(iii) to reduce the number of additional test
engines during testing of any of the previous model year engines specified in
section (c)(1)(A) above.
(2)
Engine Selection for Manufacturer
Self-Testing.
(A) After OBD
certification of all engines in the model year, a manufacturer shall submit a
listing to the Executive Officer of all of the engine families and engine
ratings within each family certified for that model year. The Executive Officer
will then select the engine family(ies) and the specific engine rating within
the engine family(ies) that the manufacturer shall use as a test engine for the
test sample group to provide emission test data.
(i) For 2013 through 2015 model year engines,
the Executive Officer may not select engines from OBD child ratings subject to
"extrapolated OBD" under Cal. Code Regs., title 13, section
1971.1(d)
(7.2.3).
(B) Number of
test engines.
(i) For the 2010 model year, a
manufacturer shall provide emission test data of a test engine from the OBD
parent rating.
(ii) For the 2013
and subsequent model years, a manufacturer certifying one to five engine
families in a model year shall provide emission test data of a test engine from
one engine rating. A manufacturer certifying six to ten engine families in a
model year shall provide emission test data from test engines from two engine
ratings. A manufacturer certifying eleven or more engine families in a model
year shall provide emission test data of test engines from three engine
ratings. The Executive Officer may waive the requirement for submittal of data
of one or more of the test engines if data have been previously submitted for
all of the engine ratings.
(C) Engines to be included in test sample
group.
(i) In selecting engines to be
included in a test sample group for manufacturer self-testing, the manufacturer
shall include only engines that:
a. Are
certified to the requirements of Cal. Code Regs., title 13, section
1971.1 and California exhaust
emission standards.
b. Are used in
vehicles registered for operation in the United States.
c. Have mileage that is between 70 to 100
percent of the certified full useful life mileage and an age of less than the
certified full useful life age for the subject engines.
d. Have not been tampered with or equipped
with add-on or modified parts that would cause the OBD system not to comply
with the requirements of Cal. Code Regs., title 13, section
1971.1 or would have a permanent
effect on exhaust emission performance.
e. Have not been subjected to abuse (e.g.,
overloading, misfueling) neglect, improper maintenance, or other factors that
would cause the OBD system not to comply with the requirements of Cal. Code
Regs., title 13, section
1971.1 or would have a permanent
effect on exhaust emission performance.
f. Have no detected or known malfunction(s)
unrelated to the monitor or system being evaluated that would affect the
performance of the OBD system. With request to and approval from the Executive
Officer, the manufacturer may elect to repair an engine with a detected or
known malfunction and then include the engine in the test sample
group.
g. Have had no major repair
to the engine resulting from a collision.
h. Have no problem that might jeopardize the
safety of laboratory personnel.
(ii) If the manufacturer discovers, by either
evidence presented by the Executive Officer or on its own, that an engine fails
to meet one or more of the applicable criteria of section (c)(2)(C)(i), the
manufacturer shall notify the Executive Officer of its findings and request
approval to remove the engine from the test sample group. If approved by the
Executive Officer, the manufacturer shall replace any engine removed with an
additional engine selected in accordance with section (c)(2)(C)(i). Test
results relying on data from the removed engine shall be recalculated without
using the data from the removed engine.
(iii) Upon request of the manufacturer, the
Executive Officer may approve an alternate engine selection criterion in lieu
of a criterion described in sections (c)(2)(A) and (c)(2)(C)(i) above.
a. The manufacturer may request Executive
Officer approval to procure an engine that has mileage that is below 70 percent
of the certified full useful life mileage in lieu of the criterion in section
(c)(2)(C)(i)c. above. The Executive Officer shall approve the use of the engine
upon determining that the manufacturer-submitted plan demonstrates that the
engine will produce equivalent results to an engine with mileage that is
between 70 to 100 percent of the certified full useful life mileage. The plan
may involve the manufacturer operating the vehicle to accumulate more mileage
on the engine, requesting a extension in the deadline set forth in section
(c)(3)(A) below to allow for more mileage accumulation on the engine, and/or
providing data showing operating hours-to-mileage equivalency. The plan may not
involve the manufacturer operating the engine on a dynamometer to accumulate
operating hours for the purposes of showing operating hours-to-mileage
equivalency.
b. The manufacturer
may request Executive Officer approval to procure an engine that is of the same
model year but of a different rating than the specific rating selected under
section (c)(2)(A) above. The Executive Officer shall approve the use of the
engine upon determining that the engine is identical to the engine selected
under section (c)(2)(A) with respect to the emissions control system hardware,
and the manufacturer's plan to re-rate the engine to the rating selected under
section (c)(2)(A) will result in worst-case emissions with respect to re-rating
up or re-rating down.
c. If a
manufacturer is unable to procure the test engine necessary for testing under
section (c)(3), the manufacturer may request Executive Officer approval to
procure an engine meeting alternate criteria in lieu of the criteria under
section (c)(2)(C)(i). The manufacturer shall submit information to the
Executive Officer detailing the method(s) used by the manufacturer when trying
to procure the engine (including the number of vehicle owners contacted and the
procurement incentives, if any), the total California and federal (if
applicable) sales volumes of the engine family and specific rating selected for
testing, the total California and federal (if applicable) sales volumes for
different model year engines that are direct carryovers of this engine family
and rating, and the proposed alternate criteria. The Executive Officer shall
approve the request upon determining based on the information that the
manufacturer has taken all reasonable steps to try to procure an engine meeting
the criteria under section (c)(2)(C)(i) and that testing of an engine meeting
the alternate criteria will provide the same results as testing of an engine
meeting the criteria under section (c)(2)(C)(i).
(3)
Compliance/Enforcement Testing Procedures.
(A) Within three calendar years after the
model year of the engine (e.g., by the end of calendar year 2013 for a 2010
model year engine), the engine manufacturer shall complete the testing required
under section (c)(3). Prior to conducting any testing under section (c)(3), the
engine manufacturer shall notify the Executive Officer of the sales volume, the
applicable running changes, and the applicable field fixes for each engine
group with a unique OBD system calibration within the selected test engine
rating. The Executive Officer will then select the specific OBD system
calibration that the manufacturer shall use on the test engine during testing
under section (c)(3).
(B) Prior to
conducting any testing under section (c)(3), the engine manufacturer shall
replace components monitored by the OBD system with components that are
sufficiently deteriorated or simulated to cause malfunctions that exceed the
malfunction criteria established pursuant to Cal. Code Regs., title 13,
sections 1971.1(e) through
(g) in a properly operating system. The
engine manufacturer may not use components deteriorated or simulated to
represent failure modes that could not have been foreseen to occur by the
manufacturer (e.g., the use of leaded gasoline in an unleaded engine,
etc.).
(C) After the test engine(s)
has been selected and procured under section (c)(2) above, the engine
manufacturer shall perform emission testing for 15 Executive Officer-selected
component/system monitors and all deficient emission threshold monitors
according to the certification demonstration testing requirements of Cal. Code
Regs., title 13, sections
1971.1(i)(3), (i)(4),
(i) (5.1.2), and (i)(5.1.3). For the
Executive Officer-selected 15 monitors, 8 monitors will be tested by all
manufacturers for that specific model year, and 7 monitors will be specific to
each manufacturer. Of the 15 monitors, the Executive Officer shall select 2
monitors that the manufacturer is required to test on both the FTP cycle and
SET cycle to verify which emission test cycle and standard is more stringent in
accordance with Cal. Code Regs., title 13, section
1971.1(d)
(6.1.1). The Executive Officer shall inform the manufacturer of the 15 monitors
to test when the Executive Officer informs the manufacturer of the engine(s) to
be tested under section (c)(2)(A).
(i) The
manufacturer may carry over the value used to represent the frequency of
regenerations that was determined by the manufacturer at the time of
certification in accordance with Cal. Code Regs., title 13, section
1971.1(d)
(6.2).
(ii) If invalid PM emission
test results are obtained during emission testing of a monitor that has no PM
malfunction criteria defined in Cal. Code Regs., title 13, sections
1971.1(e) through
(g), the manufacturer is not required to
rerun the emission test for the monitor for the sole purpose of obtaining valid
PM emission test results.
(iii) A
manufacturer required to test engines from 2 or more engine ratings under
section (c)(2)(B)(ii) above may request Executive Officer approval to utilize
alternative test procedures (e.g., less frequently calibrated emission
analyzers) instead of official test procedures to obtain the emission test data
required in section (c)(3) for all but 1 of the required test engines. The
Executive Officer shall approve the request upon determining that the data from
the alternative test procedure are representative of official emission test
results. Manufacturers using this option are still responsible for meeting the
malfunction criteria established pursuant to Cal. Code Regs., title 13,
sections 1971.1(e) through
(g) when emission tests are performed in
accordance with official test procedures. Additionally, the manufacturer shall
report to the Executive Officer any testing issues or failures (e.g., failed
calibration checks) that occurred during or immediately after the
testing.
(D) No
modifications or replacement of components to make the engine compatible with
engine dynamometer testing (e.g., replacement of an air-to-air charge cooler
with a water-to-air charge cooler) shall be done without approval by the
Executive Officer. The Executive Officer shall approve such requests upon the
manufacturer documenting the technical need for such a modification or
replacement and providing engineering data or analysis demonstrating that any
such modified part will be configured to simulate the current performance of
the actual part removed from the engine (e.g., the water-to-air cooler must be
configured to perform similarly to the air-to-air cooler in its current state
of aging/deterioration, not to the performance specifications of the air-to-air
cooler when new or to the manufacturer's specifications or performance
characteristics used on the water-to-air cooler when the engine was originally
certified).
(E) Upon request of the
manufacturer, the Executive Officer may extend the deadline set forth in
section (c)(3)(A) upon finding that the manufacturer has demonstrated good
cause for the requested extension.
(F) Upon request of the manufacturer, the
Executive Officer may approve other compliance/enforcement testing protocols
for section (c)(3). The Executive Officer shall approve the request upon the
manufacturer demonstrating that other testing protocol will provide comparable
assurance that the in-use engines comply with the malfunction criteria
established pursuant to Cal. Code Regs., title 13, sections
1971.1(e) through
(g).
(G) In lieu of the 15 monitors required to be
tested under section (c)(3)(C) above, the manufacturer may request Executive
Officer approval to test 8 monitors, specifically those selected by the
Executive Officer to be tested by all manufacturers for that specific model
year. The Executive Officer shall approve the request upon determining that the
manufacturer has demonstrated all the following conditions:
(i) During testing for at least 3 consecutive
model years under section (c), no additional testing was required under section
(c)(4)(A),
(ii) There are no
deficient emission threshold monitors for the model years under which condition
(i) above was met,
(iii) There are
no deficient emission threshold monitors for the model year in which the
manufacturer is requesting the reduced testing,
(iv) There are no deficient in-use
performance monitors for the model years under which condition (i) above was
met,
(v) The in-use monitoring
performance data collected under Cal. Code Regs., title 13, section
1971.1 (l)(3) do
not meet the nonconformance criteria specified under section (b)(6)(B) for the
model years under which condition (i) above was met, and
(vi) The emission warranty claims are below
4% for the model years in which condition (i) above was met and for the model
year in which the manufacturer is requesting the reduced testing.
(4)
Additional
Testing.
(A) No further testing is
required if the results of the OBD emission tests conducted under section
(c)(3) indicate that the OBD system properly illuminates the MIL for all
component/system monitors before emissions exceed the following:
(i) For deficient emission threshold
monitors, all of the applicable following thresholds:
(1) 20 percent of the NMHC, CO, or NOx
emission standard above the emission level at which a malfunction was detected
when the OBD system was approved by the Executive Officer,
(2) 20 percent of the PM malfunction
criterion (e.g., 0.0060 g/bhp-hr if the PM malfunction criterion is 0.03
g/bhp-hr) above the emission level at which a malfunction was detected when the
OBD system was approved by the Executive Officer, or
(3) the applicable emission level for
mandatory recall under section (d)(3)(A)(ii).
(ii) For all other component/system monitors
not mentioned in section (c)(4)(A)(i) above, the malfunction criteria defined
in Cal. Code Regs., title 13, sections
1971.1(e) through
(g).
(B) Except as provided for in section
(c)(4)(F) below, the engine manufacturer shall conduct further testing on
additional engines if the results of the OBD emission tests conducted under
section (c)(3) indicate that OBD system does not properly illuminate the MIL
for one or more of the component/system monitor(s) before emissions exceed any
of the applicable levels specified in section (c)(4)(A)(i) or (ii) above.
(i) Within six months after the completion of
testing required in section (c)(3), the engine manufacturer shall emission test
an additional four engines from the same engine rating and engine family as the
test engine. Upon request of the manufacturer, the Executive Officer may extend
the six-month deadline upon finding that the manufacturer has demonstrated good
cause for the requested extension.
(ii) The engine manufacturer shall only be
required to test the component/system monitor(s) for which the OBD emission
test results in section (c)(3) exceeded the applicable levels specified in
section (c)(4)(A)(i) or (ii) above.
(C) For manufacturers subject to section
(c)(4)(B) above, no further testing is required if the results of the OBD
emission tests conducted under section (c)(4)(B) indicate that the OBD system
properly illuminates the MIL for the tested component/system monitor(s) before
emissions exceed all of the applicable levels specified in section (c)(4)(A)(i)
or (ii) above on three or more of the additional test engines.
(D) Except as provided for in section
(c)(4)(F) below, for manufacturers subject to section (c)(4)(B) above, if the
results of the OBD emission tests conducted under section (c)(4)(B) indicate
that the OBD system does not properly illuminate the MIL for one or more of the
tested component/system monitor(s) before emissions exceed any of the
applicable levels specified in sections (c)(4)(A)(i) and (ii) above on two or
more of the additional test engines, the engine manufacturer shall conduct
further testing.
(i) Within six months after
the completion of testing required in section (c)(4)(B), the engine
manufacturer shall test an additional five engines from the same engine rating
and engine family as the previously tested engines. Upon request of the
manufacturer, the Executive Officer may extend the six-month deadline upon
finding that the manufacturer has demonstrated good cause for the requested
extension.
(ii) The engine
manufacturer shall test only the component/system monitor(s) for which the OBD
emission test results exceeded the malfunction criteria defined in Cal. Code
Regs., title 13, sections
1971.1(e) through
(g).
(E) In any testing of the additional engines
under section (c)(4), the engine manufacturer shall follow the engine selection
and testing procedures set forth in sections (c)(2) and (c)(3) above except as
provided below.
(i) The manufacturer may
procure an engine that is a "direct carryover" of the engine of concern. The
manufacturer shall request Executive Officer approval of the "direct
carry-over" engine. The Executive Officer shall approve the request based on
manufacturer-submitted information and/or engineering evaluation demonstrating
that the "direct carryover" engine (1) is one model year before or after the
engine of concern, and (2) has OBD system calibrations and emission-related
software and hardware that are substantially similar to the engine of concern
such that testing of the "direct carry-over" engine under section (c)(4) will
provide the same results as testing of the engine of concern.
(ii) The manufacturer may request to utilize
alternative test procedures (e.g., less frequently calibrated emission
analyzers) instead of official test procedures to obtain the emission test data
required in section (c)(4). The Executive Officer shall approve the request
upon determining that the data from the alternative test procedure are
representative of official emission test results. Manufacturers using this
option are still responsible for meeting the malfunction criteria established
pursuant to Cal. Code Regs., title 13, sections
1971.1(e) through
(g) when emission tests are performed in
accordance with official test procedures. Additionally, the manufacturer shall
report to the Executive Officer any testing issues or failures (e.g., failed
calibration checks) that occurred during or immediately after the
testing.
(iii) If a manufacturer is
unable to procure the required number of test engines specified under section
(c)(4)(B)(i) or (c)(4)(D)(i), the manufacturer may request Executive Officer
approval to reduce the number of test engines the manufacturer is required to
test. The manufacturer shall submit information to the Executive Officer
detailing the method(s) used by the manufacturer when trying to procure the
engine (including the number of vehicle owners contacted and the procurement
incentives, if any), the total California and federal (if applicable) sales
volumes of the engine family and specific rating selected for testing, the
total California and federal (if applicable) sales volumes for different model
year engines that are direct carryovers of this engine family and rating, and
the proposed number of test engines. The Executive Officer shall approve the
request upon determining that:
a. The
manufacturer has taken all reasonable steps to try to procure the required
number of additional test engines based on the information above, and
b. The proposed number of test engines
provides for a sufficient finding of conformance/nonconformance by the
Executive Officer based on the degree of compliance/noncompliance on the tested
engines (e.g., how much the emissions exceeded the required malfunction
criteria for non-compliant monitors, the number of test engines that passed or
failed the tests).
(F) The engine manufacturer may waive the
additional testing requirements described under sections (c)(4)(B) and/or
(c)(4)(D) for a monitor if:
(i) The
manufacturer acknowledges that the OBD system does not properly illuminate the
MIL for the monitor before emissions exceed the applicable emission levels
specified in section (c)(4)(A)(i) or (ii) above,
(ii) The manufacturer acknowledges that the
OBD system is considered nonconforming according to the criteria of section
(b)(6)(A), and
(iii) The Executive
Officer has approved a plan submitted by the manufacturer to correct the
nonconformance issue.
(5)
ARB Authority to Observe
Testing. The Executive Officer may elect to have ARB personnel observe
the testing under sections (c)(3) and (c)(4) above.
(A) During conducting of the test procedures
described in sections (c)(3) and (c)(4) above, an engine manufacturer, upon
receipt of prior notice, must admit or cause to be admitted during operating
hours any ARB personnel that has presented proper credentials to any of the
following:
(i) Any facility where tests or
procedures or activities connected with such tests or procedures are
performed;
(ii) Any facility where
a manufacturer procures, inspects, screens, removes from vehicles, works on,
configures, or modifies engines for testing; and
(iii) Any facility where any record or other
document relating to any of the above is located.
(B) Upon admission to any facility referred
to in section (c)(5)(A) above, any ARB personnel must be allowed to:
(i) Inspect and monitor any part or aspect of
such procedures, activities, and testing facilities, including monitoring
engine preconditioning, emissions tests, and break-in, maintenance, and engine
storage procedures;
(ii) Verify
correlation or calibration of test equipment;
(iii) Inspect and make copies of any such
records, designs, or other documents; and
(iv) Inspect and/or photograph any part or
aspect of any such tested engine and any components or equipment used in the
testing thereof.
(C) Any
ARB personnel must be furnished by those in charge of a facility being
inspected with such reasonable assistance as may be necessary to discharge any
function listed in section (c)(5)(B) above. The engine manufacturer is required
to cause those in charge of a facility operated for its benefit to furnish such
reasonable assistance without charge to ARB irrespective of whether or not the
engine manufacturer controls the facility.
(D) The duty to admit or cause to be admitted
any ARB personnel applies whether or not the engine manufacturer owns or
controls the facility in question and applies both to the domestic and foreign
engine manufacturers and facilities. If ARB personnel are prohibited from
admission, the Executive Officer may reject any data produced by the
manufacturer and may presume that the tested engines do not conform to
certification standards. In such circumstances, the Executive Officer may
suspend or revoke the engine's certification or take other necessary corrective
action.
(E) For purposes of section
(c)(5):
(i) "Presentation of credentials"
means a display of a document designating a person as an ARB
employee.
(ii) Where engine,
component, or engine storage areas or facilities are concerned, "operating
hours" means all times during which employees are at work in the vicinity of
the area or facility and have access to it.
(iii) Where facilities or areas other than
those covered by paragraph (c)(5)(E)(ii) above are concerned, "operating hours"
means all times during which an assembly line is in operation or during which
testing, maintenance, break-in procedure, production or compilation of records,
or any other procedure or activity is being conducted related to certification
testing, translation of designs from the test stage to the production stage, or
engine manufacture or assembly.
(iv) "Reasonable assistance" includes
providing clerical, copying, interpretation and translation services, making
personnel available upon request to inform ARB personnel of how the facility
operates and to answer questions, and performing requested emissions test on
any engine that is being, has been, or will be used for certification testing.
Such tests must be nondestructive, but may require appropriate break-in. Upon
service of a written request from the Executive Officer for the appearance of
any employee at a facility qualified for reasonable assistance, the engine
manufacturer shall cause the personal appearance of such qualified employee to
appear before and assist ARB personnel.
(6)
Manufacturer Reporting of
Self-Testing Results to the Executive Officer.
(A) Within 30 days after completing the
testing under section (c)(3), the manufacturer shall submit a report of the
results of all the testing to the Executive Officer for review. If further
testing is required under section (c)(4), an additional report shall be
submitted within 30 days of completing the additional testing. The report(s)
must include the following:
(i) A description
of each test engine and the engine family and engine rating to which the test
engine belongs to;
(ii) A
description of the test sequence (e.g., the number and types of preconditioning
cycles) used for each testing;
(iii) A description of the modified or
deteriorated components used for fault simulation with respect to each testing;
and
(iv) The test results of all
testing done under sections (c)(3) and (c)(4) for each test engine, consisting
of:
a. the weighted emission test results and
adjusted emission values, if applicable, for all measured pollutants for each
test; and
b. the OBD data specified
by Cal. Code Regs., title 13, section
1971.1(i) (4.3.2)
collected prior to (or immediately after) each engine shut-down during the
testing of sections (c)(3) and (c)(4) including the preconditioning
cycles.
(v) Report of
the results filename
(vi)
Manufacturer
(vii) Engine Model
year
(viii) Fuel type (i.e.,
gasoline, diesel, or alternate fuel)
(ix) OBD system calibration used on the test
engine (e.g., running change number or field fix number)
(x) List of deficient emission threshold
monitors as defined in section (a)(3)
(xi) During testing conducted under section
(c)(3), the number of monitors that do not properly illuminate the MIL before
emissions exceed any of the applicable levels specified in sections
(c)(4)(A)(i) and (ii)
(xii) During
additional testing conducted under section (c)(4), the number of monitors that
do not properly illuminate the MIL before emissions exceed any of the
applicable levels specified in sections (c)(4)(A)(i) and (ii)
(xiii) For each failure identified during
testing conducted under sections (c)(3) and (c)(4):
a. Fault code (SAE J2012, SAE J1939, or
manufacturer-defined)
b. Fault code
description
c. Method used to
induce malfunction
d.
Description/explanation of failure
e. If manufacturer elects to waive the
additional testing requirements described under sections (c)(4)(B) and/or
(c)(4)(D) for the associated monitor in accordance with section
(c)(4)(F)
(xiv) For each
failure identified during testing conducted under sections (c)(3) and (c)(4),
any additional notes, including but not limited to corrective actions taken
(e.g., running changes, field fixes, recalls, future model year updates) and
titles and dates of presentations describing the issues/failures for a
test.
(7)
Finding of Nonconformance after Manufacturer Self-Testing.
After the engine manufacturer has conducted testing
pursuant to sections (c)(3) and (c)(4) and the Executive Officer has received
the test results pursuant to section (c)(6) above, the Executive Officer shall
make a finding of nonconformance of the OBD system in the engine class
according to the criteria of section (b)(6)(A).
(8)
Executive Officer Notification to
the Manufacturer Regarding Determination of Nonconformance.
Upon making the determination of nonconformance in section
(c)(7) above, the Executive Officer shall follow the procedures and
requirements of section (b)(7).
(d)
Remedial Action.
(1)
Voluntary OBD-Related
Recalls.
If a manufacturer initiates a voluntary OBD-related recall
campaign, the manufacturer shall notify the Executive Officer of the recall at
least 45 days before owner notification is to begin. The manufacturer shall
also submit a voluntary OBD-related recall plan for approval, as prescribed
under section (e)(1) below. A voluntary recall plan shall be deemed approved
unless disapproved by the Executive Officer within 30 days after receipt of the
recall plan.
(2)
Influenced OBD-Related Recalls.
(A) Upon being notified by the Executive
Officer, pursuant to section (b)(7)(G), that an engine class is equipped with a
nonconforming OBD system, the manufacturer may, within 45 days from the date of
service of such notification, elect to conduct an influenced OBD-related recall
of all engines within the engine class for the purpose of correcting the
nonconforming OBD systems. Upon such an election, the manufacturer shall,
within 45 days from the date of such election, submit an influenced OBD-related
recall plan for approval, as prescribed under section (e)(1) below.
(B) If a manufacturer does not elect to
conduct an influenced OBD-related recall under section (d)(2)(A) above, the
Executive Officer may order the manufacturer to undertake appropriate remedial
action, up to and including the recall and repair of the nonconforming OBD
systems.
(3)
Ordered Remedial Action-Mandatory Recall.
(A) Except as provided in sections (d)(3)(B)
below, the Executive Officer shall order the recall and repair of all engines
in an engine class that have been determined to be equipped with a
nonconforming OBD system if enforcement testing conducted pursuant to sections
(b) or (c) above or information received from the manufacturer indicates that:
(i) For major monitors required to meet the
in-use performance ratio pursuant to Cal. Code Regs., title 13, section
1971.1(d) (3.2)
on 2016 and subsequent model year engines:
a.
For monitors subject to the nonconformance criteria of sections (b)(6)(B)(ii),
(b)(6)(B)(iv), and (b)(6)(B)(v), the average in-use monitor performance ratio
for one or more of the major monitors in the test sample group is less than or
equal to 33.0 percent of the applicable required minimum ratio established in
Cal. Code Regs., title 13, section
1971.1(d) (3.2.2)
(e.g., if the required ratio is 0.100, less than or equal to a ratio of 0.033)
or 66.0 percent or more of the vehicles in the test sample group have an in-use
monitor performance ratio of less than or equal to 33.0 percent of the
applicable required minimum ratio established in Cal. Code Regs., title 13,
section 1971.1(d) (3.2.2)
for the same major monitor.
b. For
monitors subject to the nonconformance criteria of section (b)(6)(B)(iii), the
average in-use monitor performance ratio for one or more of the major monitors
in the test sample group is less than or equal to 0.066 or 66.0 percent or more
of the vehicles in the test sample group have an in-use monitor performance
ratio of less than or equal to 0.066.
(ii) For major monitors required to indicate
a malfunction before emissions exceed a certain emission threshold, when the
engine is tested in a vehicle and operated so as to reasonably encounter all
monitoring conditions disclosed in the manufacturer's certification
application, the OBD system is unable to detect and illuminate the MIL for a
malfunction of a component/system monitored by the major monitor prior to
emissions exceeding:
a. For 2013 through 2015
model year OBD parent and child ratings subject to the "full OBD" requirement
under Cal. Code Regs., title 13, section
1971.1(d)
(7.2.2), three times the applicable major monitor malfunction criteria (e.g.,
if the malfunction criteria is 2.5 times the applicable standard, recall would
be required when emissions exceed 7.5 times the applicable standard, or if the
malfunction criteria is the PM standard plus 0.02 g/bhp-hr and the PM standard
is 0.01 g/bhp-hr, recall would be required when emissions exceeded 0.09
g-bhp-hr).
b. For 2016 through 2018
model year engines (except as provided for alternate-fueled engines in section
(d)(3)(A)(ii)d. below):
1. For engine ratings
previously certified to Cal. Code Regs., title 13, section
1971.1(d) (7.2.3)
for "extrapolated OBD" in the 2013 through 2015 model years, three times the
applicable major monitor malfunction criteria (e.g., if the malfunction
criteria is 2.5 times the applicable standard, recall would be required when
emissions exceed 7.5 times the applicable standard, or if the malfunction
criteria is the PM standard plus 0.02 g/bhp-hr and the PM standard is 0.01
g/bhp-hr, recall would be required when emissions exceeded 0.09 g-bhp-hr),
and
2. For all other engine
ratings, three times the malfunction criteria for PM filter monitors subject to
Cal. Code Regs., title 13, sections
1971.1(e)
(8.2.1)(D) and (F) (e.g., if the malfunction criteria is the PM standard plus
0.02 g/bhp-hr and the PM standard is 0.01 g/bhp-hr, recall would be required
when emissions exceeded 0.09 g-bhp-hr) and two times the malfunction criteria
for all other applicable major monitors.
c. For 2019 and subsequent model year engines
(except as provided for alternate-fueled engines in section (d)(3)(A)(ii)d.
below), two times the applicable major monitor malfunction criteria (e.g., if
the malfunction criteria is 2.5 times the applicable standards, recall would be
required when emissions exceed 5.0 times the applicable standards).
d. For alternate-fueled engines:
1. For 2018 through 2021 model year engines,
three times the applicable major monitor malfunction criteria (e.g., if the
malfunction criteria is 2.5 times the applicable standard, recall would be
required when emissions exceed 7.5 times the applicable standard, or if the
malfunction criteria is the PM standard plus 0.02 g/bhp-hr and the PM standard
is 0.01 g/bhp-hr, recall would be required when emissions exceeded 0.09
g-bhp-hr).
2. For 2022 and
subsequent model year engines, two times the applicable major monitor
malfunction criteria (e.g., if the malfunction criteria is 2.5 times the
applicable standards, recall would be required when emissions exceed 5.0 times
the applicable standards).
(iii) For misfire monitor:
a. Gasoline misfire monitor: For 2016 and
subsequent model year gasoline engines, the monitor for misfire causing
catalyst damage is unable to properly detect and illuminate the MIL for misfire
rates that are more than 20 percentage points greater than the misfire rates
disclosed by the manufacturer in its certification application as causing
catalyst damage (e.g., if the disclosed misfire rate is 12 percent, recall
would be required if the misfire rate is greater than 32 percent without proper
detection).
b. Diesel misfire
monitor: For 2019 and subsequent model year diesel engines, the misfire monitor
is unable to properly detect and illuminate the MIL for misfire rates that are
more than 10 percentage points greater than the misfire malfunction criteria
specified in section Cal. Code Regs., title 13, section
1971.1(e) (2.2.2)
(e.g., misfire rate more than 15 percent if the misfire malfunction criteria is
5 percent).
(iv) For
2016 and subsequent model year gasoline engines, when the engine is tested in a
vehicle and operated so as to reasonably encounter all monitoring conditions
disclosed in the manufacturer's certification application, the evaporative
system monitor is unable to detect and illuminate the MIL for a cumulative leak
or leaks in the evaporative system equivalent to that caused by an orifice with
a diameter of at least 1.5 times the diameter of the required orifice in Cal.
Code Regs., title 13, section
1971.1(f)
(7.2.2)(B).
(v) When the engine is
tested in a vehicle and operated so as to reasonably encounter all monitoring
conditions disclosed in the manufacturer's certification application, the OBD
system cannot detect and illuminate the MIL for a malfunction of a component
that effectively disables a major monitor and the major monitor, by being
disabled, meets the criteria for recall identified in sections (d)(3)(A)(ii) or
(iv) above (e.g. is unable to detect and illuminate the MIL for malfunctions
that cause FTP emissions to exceed two times the malfunction
criteria).
(vi) For 2013 and
subsequent model year diesel engines, when the engine is tested in a vehicle
and operated so as to reasonably encounter all monitoring conditions disclosed
in the manufacturer's certification application, the PM filter monitor is
unable to detect and illuminate the MIL for any of the following:
a. a missing substrate fault in accordance
with title 13, CCR section
1971.1(e)
(8.2.5); or
b. a malfunction of the
PM filter that causes PM emissions to be equal to or greater than the emission
level of the engine, as measured from an applicable emission test cycle (i.e.,
FTP or SET), with the PM filter substrate completely removed.
(vii) The engine class cannot be
tested so as to obtain valid test results in accordance with the criteria
identified in section (b)(6)(C)(ii) due to the nonconforming OBD
system.
(viii) For monitors of VVT
systems with discrete operating states (e.g., two step valve train systems)
that are not required to detect a malfunction prior to exceeding the threshold
but are required to detect all failures that exceed the threshold, when the
engine is tested in a vehicle and operated so as to reasonably encounter all
monitoring conditions disclosed in the manufacturer's certification
application, the OBD system cannot detect and illuminate the MIL for a
malfunction of the system.
(B) An engine class shall not be subject to
mandatory recall if the Executive Officer determines that, even though a
monitor meets a criterion set forth in section (d)(3)(A)(i)-(vi) and (viii) for
mandatory recall:
(i) The OBD system can
still detect and illuminate the MIL for all malfunctions monitored by the
nonconforming monitor (e.g., monitor "A" is non-functional but monitor "B" is
able to detect all malfunctions of the component(s) monitored by monitor
"A").
(ii) The monitor meets the
criterion solely due to a failure or deterioration mode of a monitored
component or system that could not have been reasonably foreseen to occur by
the manufacturer.
(iii) The failure
or deterioration of the monitored component or system that cannot be properly
detected causes the engine to be unoperable (e.g., engine stalls continuously
or the transmission will not shift out of first gear, etc.) or causes an overt
indication such that the operator is certain to respond and have the problem
corrected (e.g., illumination of an overtemperature warning light or charging
system light that uncorrected will result in an undriveable vehicle,
etc.).
(C) A motor
vehicle class that is not subject to mandatory recall pursuant to section
(d)(3)(B) may still be subject to remedial action pursuant to section (d)(4)
below.
(4)
Other
Ordered Remedial Action.(A) If the
Executive Officer has determined based upon enforcement testing conducted
pursuant to sections (b) or (c) above or information received from the
manufacturer that an engine class is equipped with a non-conforming OBD system
and the nonconformance does not fall within the provisions of section (d)(3),
he or she may require the manufacturer to undertake remedial action up to and
including recall of the affected engine class.
(B) In making his or her findings regarding
remedial action, the Executive Officer shall consider the capability of the OBD
system to properly function. This determination shall be based upon
consideration of all relevant circumstances including, but not limited to,
those set forth below.
(i) Whether the
manufacturer identified and informed ARB about the nonconformance(s) or whether
ARB identified the nonconformance(s) prior to being informed by the
manufacturer.
(ii) The number of
nonconformances.
(iii) If the
identified nonconformance(s) is with a major monitor(s), the nature and extent
of the nonconformance(s), including:
a. the
degree to which the in-use monitor performance ratio(s) is below the required
ratio(s) specified in Cal. Code Regs., title 13, section
1971.1(d)
(3.2.2), and
b. the amount of the
emission exceedance(s) over the established malfunction criteria set forth in
Cal. Code Regs., title 13, sections
1971.1(e) through
(g) before a malfunction is detected and the
MIL is illuminated.
(iv)
If the identified nonconformance(s) is with a non-major monitor, the nature and
extent of the nonconformance(s), including:
a.
the degree to which the in-use monitor performance ratio(s) (where applicable)
is below the required ratio(s) specified in Cal. Code Regs., title 13, section
1971.1(d)
(3.2.2),
b. the degree to which the
monitored component must be malfunctioning or exceed the established
malfunction criteria set forth in Cal. Code Regs., title 13, sections
1971.1(e) through
(g) before a malfunction is detected and the
MIL is illuminated, and
c. the
effect that the nonconformance(s) has on the operation of a major
monitor(s).
(v) The
impact of the nonconformance on vehicle or engine owners (e.g., cost of future
repairs, driveability, etc.) and the ability of the service and repair industry
to make effective repairs (e.g., difficulty in accessing fault information,
diagnosing the root cause of a failure, etc.).
(vi) The degree to which the identified
nonconformance(s) complicates, interferes with, disrupts, or hampers a service
technician's or inspector's ability to perform a California heavy-duty vehicle
or engine inspection.
(vii) The
failure of the data link connector of the engine class to meet the requirements
of Cal. Code Regs., title 13, section
1971.1(h)(2).
(viii) The failure of the crankcase
ventilation system in the engine class to comply with the requirements of Cal.
Code Regs., title 13, section
1971.1(g)(2).
(ix) The failure of the cooling system
monitor in the engine class to properly verify that the cooling system reaches
the highest enable temperature used for any other monitor when the engine is
operated in a vehicle in the monitoring conditions disclosed in the
manufacturer's certification application, or failure to comply with any
requirement in Cal. Code Regs., title 13, section
1971.1(g)(1).
(x) The estimated frequency that a monitor
detects a malfunction and illuminates the MIL when no component malfunction is
present (i.e., false MILs).
(xi)
The estimated frequency that a monitor fails to detect a malfunction and
illuminate the MIL when the monitoring conditions, as set forth in the
manufacturer's approved certification application, have been satisfied and a
faulty or deteriorated monitored component is present (i.e., false
passes).
(xii) Whether the
manufacturer submitted false, inaccurate, or incomplete documentation regarding
the identified nonconformance at the time of certification pursuant to Cal.
Code Regs., title 13, section
1971.1(j) and the
extent to which the false, inaccurate, or incomplete documentation was material
to the granting of certification.
(xiii) The degree to which the identified
nonconformance differs from a deficiency that was granted by ARB (in accordance
with Cal. Code Regs., title 13, section
1971.1(k)) based
on the details disclosed by the manufacturer at the time of
certification.
(xiv) The degree to
which a calibration error or other calibration feature adversely impacts the
accuracy of the NOx mass values that are calculated by the OBD system under
Cal. Code Regs., title 13, section
1971.1(h) (4.2)
and (h)(5.3).
(C) In
making the determination, the average tailpipe and evaporative emissions of
engines within the affected engine class shall not be considered.
(5)
Assessment of Monetary
Penalties.
The Executive Officer may seek penalties pursuant to the
applicable provisions of the Health and Safety Code for violations of the
requirements of Cal. Code Regs., title 13, section
1971.1 or for production engines
otherwise failing to be equipped with OBD systems that have been certified by
ARB. In determining the penalty amounts that ARB may seek, the Executive
Officer shall consider all relevant circumstances including the factors set
forth below:
(A) Whether the
manufacturer self-reported the nonconformity or ARB discovered the
nonconformity independent of the manufacturer.
(B) The nature and degree of the
nonconformity and whether the manufacturer should reasonably have discovered
the nonconformity and taken corrective action by voluntary OBD-related recall
or running changes during the production year.
(C) The economic benefits, if any, gained by
the manufacturer from not complying with the provisions of Cal. Code Regs.,
title 13, section
1971.1.
(D) The manufacturer's history of compliance
with the OBD requirements.
(E) The
preventative efforts taken by the manufacturer to avoid non-conformance,
including any programs followed by the manufacturer to ensure
compliance.
(F) The manufacturer's
efforts to correct the nonconformity once it was identified.
(G) The innovative nature and magnitude of
effort, including the cost of any other proposed remedial action, necessary to
correct the nonconformity.
(H) The
deterrent effect of the penalty.
(I) Whether the manufacturer has failed to
provide complete and accurate information required to be submitted at the time
of certification pursuant to Cal. Code Regs., title 13, section
1971.1(j).
(J) The nature and degree that OBD systems on
production engines differ from the systems that have been certified by
ARB.
(6)
Notice
to Manufacturer for an Ordered Remedial Action.
(A) The Executive Officer shall immediately
notify the manufacturer upon the Executive Officer determining the type of
remedial action to be taken.
(B)
For remedial actions other than the assessment of monetary penalties, the
notice must:
(i) specifically set forth the
remedial action that is being ordered,
(ii) include a description of the engine
family(ies), OBD group(s), or subgroup(s) thereof, that has been determined to
have a nonconforming OBD system,
(iii) set forth the factual bases for the
determination, and (iv) designate a date at least 45 days from the date of
receipt of such notice by which the manufacturer shall submit a plan, pursuant
to section (e)(1) below, outlining the remedial action to be undertaken
consistent with the Executive Officer's order. Except as provided in section
(d)(7)(C) below, all plans shall be submitted to the Chief, Emissions
Certification and Compliance Division, 4001 Iowa Avenue, Riverside, CA 92507
(or the mailing address indicated in the notice), within the time limit
specified in the notice. The Executive Officer may grant the manufacturer an
extension of time for good cause.
(iv) designate a date at least 45 days from
the date of receipt of such notice by which the manufacturer shall submit a
plan, pursuant to section (e)(1) below, outlining the remedial action to be
undertaken consistent with the Executive Officer's order. Except as provided in
section (d)(7)(C) below, all plans shall be submitted to the Chief, Emissions
Certification and Compliance Division, CA Air Resources Board, 4001 Iowa
Avenue, Riverside, California 92507, within the time limit specified in the
notice. The Executive Officer may grant the manufacturer an extension of time
for good cause.
(C) For
cases in which ARB elects to seek monetary penalties pursuant to authority
granted under the Health and Safety Code, the Executive Officer shall issue a
notice to the manufacturer that he or she will be filing a complaint in the
appropriate administrative or civil court forum seeking penalties against the
manufacturer for violations of Cal. Code Regs., title 13, section
1971.1. The notice must include a
description of the engine family(ies), OBD group(s), or subgroup(s) thereof,
that have been determined to have a nonconforming OBD system and set forth the
factual bases for the determination.
(7)
Availability of Public Hearing to
Contest Remedial Actions Other than Determination to Seek Monetary
Penalties.
(A) Within 45 days from
the date of receipt of the notice that is required under section (d)(6) above,
the manufacturer may request a public hearing pursuant to the procedures set
forth in Cal. Code Regs., title 17, section 60055.1, et seq., to contest the
findings of nonconformity, the necessity for, or the scope of any ordered
remedial action. Pursuant to those procedures, the Executive Officer has the
initial burden of presenting evidence that those parts of the Executive
Officer's determination specifically challenged are supported by the facts and
applicable law. (Cal. Code Regs., title 17, § 60055.32(d)(1).) Each issue
of controversy shall be decided based upon the preponderance of the evidence
presented at the hearing. (Cal. Code Regs., title 17, §
60055.32(h).)
(B) Notwithstanding
the provisions of Cal. Code Regs., title 17, section 60055.17(a)(1),
administrative hearings conducted pursuant to a request filed under section
(c)(7)(A) above shall be referred to the Office of Administrative Hearings,
which shall otherwise follow the procedures established in Cal. Code Regs.,
title 17, section 60055.1 et seq.
(C) If a manufacturer requests a public
hearing pursuant to section (d)(7)(A) above and if the Executive Officer's
determination of nonconformity is confirmed at the hearing, the manufacturer
shall submit the required remedial action plan in accordance with section
(e)(1) below within 30 days after receipt of the Board's decision.
(e)
Requirements for Implementing Remedial Actions.
(1)
Remedial Action Plans.
(A) A manufacturer initiating a remedial
action (voluntary, influenced, or ordered), other than payment of monetary
penalties, shall develop a remedial action plan that contains the following
information, unless otherwise specified:
(i) A
description of each engine family, OBD group, or subgroup thereof covered by
the remedial action, including the number of engines, the engine families, or
subgroups within the identified class(es), the make(s), model(s), and model
years of the covered engines, and such other information as may be required to
identify the covered engines.
(ii)
A description of the nonconforming OBD system and, in the case of a recall
(whether voluntary, influenced, or ordered), the specific modifications,
alterations, repairs, adjustments, or other changes to correct the
nonconforming OBD system, including data and/or engineering evaluation
supporting the specific corrections.
(iii) A description of the method that the
manufacturer will use to determine the names and addresses of vehicle or engine
owners and the manufacturer's method and schedule for notifying the service
facilities and vehicle or engine owners of the remedial action.
(iv) A copy of all instructions that the
manufacturer will use to notify service facilities about the required remedial
action and the specific corrections, if any, that will be required to be made
to the nonconforming OBD systems.
(v) A description of the procedure to be
followed by vehicle/engine owners to obtain remedial action for the
nonconforming OBD system. This must include the date on or after which the
owner can have required remedial action performed, the time reasonably
necessary to perform the labor to remedy the nonconformity, and the designation
of facilities at which the nonconformity can be remedied.
(vi) If some or all of the nonconforming OBD
systems are to be remedied by persons other than dealers or authorized warranty
agents of the manufacturer, a description of such class of service agents and
what steps, including a copy of all instructions mailed to such service agents,
the manufacturer will take to assure that such agents are prepared and equipped
to perform the proposed remedial action.
(vii) A copy of the letter of notification to
be sent to vehicle or engine owners.
(viii) A proposed schedule for implementing
the remedial action, including identified increments of progress towards full
implementation.
(ix) A description
of the method that the manufacturer will use to assure that an adequate supply
of parts will be available to initiate the remedial action campaign on the date
set by the manufacturer and that an adequate supply of parts will continue to
be available throughout the campaign.
(x) A description and test data of the
emission impact, if any, that the proposed remedial action may cause to a
representative engine from the engine class to be remedied.
(xi) A description of the impact, if any, and
supporting data and/or engineering evaluation that the proposed remedial action
will have on fuel economy, driveability, performance, and safety of the engine
class covered by the remedial action.
(xii) Any other information, reports, or data
which the Executive Officer may reasonably determine to be necessary to
evaluate the remedial action plan.
(B) Approval and Implementation of Remedial
Action Plans.
(i) If the Executive Officer
finds that the remedial action plan is designed effectively to address the
required remedial action and complies with the provisions in section (e)(1)(A)
above, he or she shall notify the manufacturer in writing within 30 days of
receipt of the plan that the plan has been approved.
(ii) The Executive Officer shall approve a
voluntary, influenced, or ordered remedial action plan if the plan contains the
information specified in section (e)(1)(A) above and is designed to notify the
vehicle or engine owner and implement the remedial action in an expeditious
manner.
(iii) In disapproving an
ordered remedial action plan, the Executive Officer shall notify the
manufacturer in writing of the disapproval and the reasons for the
determination. The manufacturer shall resubmit a revised remedial action plan
that fully addresses the reasons for the Executive Officer's disapproval within
10 days of receipt of the disapproval notice.
(iv) Upon receipt of the approval notice of
the ordered remedial action plan from the Executive Officer, the manufacturer
shall, within 45 days of receipt of the notice, begin to notify vehicle or
engine owners and implement the remedial action campaign.
(v) If the Executive Officer disapproves a
voluntary or influenced remedial action plan, the manufacturer shall either
accept the proposed modifications to the plan as suggested by the Executive
Officer, resubmit a revised remedial action plan that fully addresses the
reasons for the Executive Officer's disapproval within 30 days or be subject to
an Executive Officer order that the manufacturer undertake appropriate remedial
action pursuant to section (d)(2)(B) above.
(vi) Upon receipt of the voluntary or
influenced remedial action approval notice from the Executive Officer, the
manufacturer shall begin to notify vehicle or engine owners and implement the
remedial action campaign according to the schedule indicated in the remedial
action plan.
(2)
Eligibility for Remedial
Action.(A) The manufacturer may not
condition a vehicle or engine owner's eligibility for remedial action required
under section
1971.5 on the proper maintenance
or use of the engine.
(B) The
manufacturer shall not be obligated to repair a component which has been
modified or altered such that the remedial action cannot be performed without
additional cost.
(3)
Notice to Owners.
(A) The
manufacturer shall notify owners of vehicles or engines in the engine class
covered by the remedial order. The notice must be made by first-class mail or
by such other means as approved by the Executive Officer. When necessary, the
Executive Officer may require the use of certified mail for ordered remedial
actions to assure effective notification.
(B) The manufacturer shall use all reasonable
means necessary to locate vehicle or engine owners, including motor vehicle
registration lists available from the California Department of Motor Vehicles
and commercial sources such as R.L. Polk & Co.
(C) The notice must contain the following:
(i) For ordered remedial actions, a
statement: "The California Air Resources Board has determined that your
(vehicle or engine) (is or may be) equipped with an improperly functioning
on-board emission-related diagnostic system that violates established standards
and regulations that were adopted to protect your health and welfare from the
dangers of air pollution."
(ii) For
voluntary and influenced remedial actions, a statement: "Your (vehicle or
engine) (is or may be) equipped with an improperly functioning on-board
emission-related diagnostic system that violates (California or California and
Federal) standards and regulations" if applicable as determined by the
Executive Officer.
(iii) A
statement that the nonconformity of any such engines will be remedied at the
expense of the manufacturer.
(iv) A
statement that eligibility for remedial action may not be denied solely on the
basis that the vehicle or engine owner used parts not manufactured by the
original equipment engine manufacturer, or had repairs performed by outlets
other than the engine manufacturer's franchised dealers.
(v) Instructions to the vehicle or engine
owners on how to obtain remedial action, including instructions on whom to
contact (i.e., a description of the facilities where the vehicles or engines
should be taken for the remedial action), the first date that a vehicle or
engine may be brought in for remedial action, and the time that it will
reasonably take to correct the nonconformity.
(vi) The statement: "In order to assure your
full protection under the emission warranty provisions, it is recommended that
you have your (vehicle or engine) serviced as soon as possible. Failure to do
so could be determined as lack of proper maintenance of your (vehicle or
engine)."
(vii) A telephone number
for vehicle or engine owners to call to report difficulty in obtaining remedial
action.
(viii) A card to be used by
a vehicle or engine owner in the event the vehicle or engine to be recalled has
been sold. Such card should be addressed to the manufacturer, have postage
paid, and shall provide a space in which the owner may indicate the name and
address of the person to whom the vehicle or engine was sold or
transferred.
(ix) If the remedial
action involves recall, the notice must also provide:
a. A clear description of the components that
will be affected by the remedial action and a general statement of the measures
to be taken to correct the nonconformity.
b. A statement that such nonconformity, if
not corrected, may cause the vehicle or engine to fail an emission
inspection.
c. A statement
describing the adverse effects, if any, of an uncorrected nonconforming OBD
system on the performance, fuel economy, or durability of the engine.
d. A statement that after remedial action has
been taken, the manufacturer will have the service facility issue a certificate
showing that the engine has been corrected under the recall program, and that
such a certificate will be required to be provided to the Department of Motor
Vehicles as a condition for vehicle registration.
(D) A notice sent pursuant to this
section or any other communication sent to vehicle or engine owners or dealers
may not contain any statement, expressed or implied, that the OBD system is
compliant or that the OBD system will not degrade air quality.
(E) The Executive Officer shall inform the
manufacturer of any other requirements pertaining to the notification under
section (e)(3) which the Executive Officer has determined as reasonable and
necessary to assure the effectiveness of the recall campaign.
(4)
Label Indicating that
Recall Repairs Have Been Performed.
(A) If the required remedial action involves
recall of engine family(ies), OBD group(s), or subgroup(s) thereof, the
manufacturer shall require those who perform inspections and/or recall repairs
to affix a label to each vehicle that has been inspected and/or
repaired.
(B) The label must be
placed in a location approved by the Executive Officer and must be fabricated
of a material suitable for such location in which it is installed and which is
not readily removable.
(C) The
label must contain the remedial action campaign number and a code designating
the facility at which the remedial action or inspection to determine the need
for remedial action was performed.
(D) Manufacturers are exempt from the label
requirements of sections (e)(4)(A) through (C) if the following conditions are
met
(i) The recall involves only software
and/or software calibration repairs or changes and does not involve hardware
repairs or changes,
(ii) The
manufacturer keeps a record of the VINs of all vehicles that were inspected
and/or repaired, and
(iii) Upon
request from the Executive Officer, the manufacturer provides information about
running changes, field fixes, service campaigns, and recalls for any given VIN
from all vehicles affected by the nonconformity.
(5)
Proof of Performance
of Remedial Action Certificate.
If the required remedial action involves a recall, the
manufacturer shall provide, through its service agents, to owners of vehicles
or engines that have had the remedial action performed a certificate that
confirms that the engine has been recalled and that required inspection and/or
repairs have been performed. The Executive Officer shall prescribe a format for
the certificate, which shall be consistent with the format required in Cal.
Code Regs., title 13, section
2117 and section
2129.
(6)
Record Keeping and Reporting
Requirements.
(A) The manufacturer
shall maintain sufficient records to enable the Executive Officer to conduct an
analysis of the adequacy of the remedial action.
(B) Unless otherwise specified by the
Executive Officer, the manufacturer shall report on the progress of the
remedial action campaign by submitting reports for eight consecutive quarters
commencing with the quarter immediately after the recall campaign begins. The
reports shall be submitted no later than 25 days after the close of each
calendar quarter to: Chief, Emissions Certification and Compliance Division, CA
Air Resources Board, 4001 Iowa Avenue, Riverside, California 92507. For each
recall campaign, the quarterly report must contain the following:
(i) The engine family and the remedial action
campaign number designated by the manufacturer and a brief description of the
nature of the campaign.
(ii) The
date owner notifications began and date completed.
(iii) The number of engines involved in the
remedial action campaign.
(iv) The
number of engines known or estimated to be equipped with the nonconforming OBD
system and an explanation of the means by which this number was
determined.
(v) The number of
engines inspected during the campaign since its inception.
(vi) The number of engines found to be
affected by the nonconformity during the campaign since its
inception.
(vii) The number of
engines receiving remedial action during the campaign since its
inception.
(viii) The number of
engines determined to be unavailable for inspection or remedial action, during
the campaign since its inception, due to exportation, theft, scrapping, or
other reasons (specify).
(ix) The
number of engines, during the campaign since its inception, determined to be
ineligible for remedial action under section (e)(2)(B).
(x) An initial list, using the following data
elements and designated positions, indicating all vehicles or engines subject
to recall that the manufacturer has not been invoiced for, or a subsequent list
indicating all engines subject to the recall that the manufacturer has been
invoiced for since the previous report. The list must be supplied in a
standardized computer format to be specified by the Executive Officer. The data
elements must be written in "ASCII" code without a comma separating each
element. For example: XTY32A71234E-9456123408-25-91A. The add flag (see below)
should reflect the vehicles or engines for which the manufacturer has not been
invoiced and the delete flag should reflect changes since the previous report.
The Executive Officer may change the frequency or format of this submittal
depending on the needs of enforcement. The Executive Officer may not, however,
require a frequency or format for this submittal that is different in any way
from the frequency or format determined by the Executive Officer as required
for reporting of data in Cal. Code Regs., title 13, section
2119(a)(10) and
section 2133(a)(10).
Data
Elements | Positions |
* | File Code (designated by
DMV) | 1 |
* | License Plate Number | 2-8 |
* | Last three VIN positions | 9-11 |
* | Recall ID Number | 12-17 |
* | Mfg. ID Number (Mfg. Occupational License
Number) | 18-22 |
* | Recall Start Date
(mmddyyyy) | 23-30 |
* | Add or Delete Flag (A/D) | 31 |
* | Complete VIN (File Code "L" or
"S") | 32-48 |
(xi) A copy of any service bulletins issued
during the reporting period by the manufacturer to franchised dealerships or
other service agents that relate to the nonconforming OBD system and the
remedial action and have not previously been reported to the Executive
Officer.
(xii) A copy of all
communications transmitted to vehicle or engine owners that relate to the
nonconforming OBD systems and the required remedial action and have not been
previously reported to the Executive Officer.
(C) If the manufacturer determines that any
of the information submitted to the Executive Officer pursuant to section (e)
has changed or is incorrect, the manufacturer shall submit the revised
information, with an explanation.
(D) The manufacturer shall maintain in a form
suitable for inspection, such as computer information, storage devices, or card
files, and shall make available to the Executive Officer or his or her
authorized representative upon request, the names and addresses of vehicle or
engine owners:
(i) To whom notification was
sent;
(ii) Whose engines were
repaired or inspected under the recall campaign;
(iii) Whose engines were determined not to be
eligible for remedial action because the engines were modified, altered, or
unavailable due to exportation, theft, scrapping, or other reason specified in
the answer to sections (e)(6)(B)(viii) and (ix).
(E) The information gathered by the
manufacturer to compile the reports required by these procedures must be
retained for no less than one year beyond when engines within the engine class,
on average, exceed the defined full useful life of the engines and must be made
available to authorized personnel of ARB upon request.
(F) The filing of any report under the
provisions of these procedures must not affect the manufacturer's
responsibility to file reports or applications, obtain approval, or give notice
under any other provisions of law.
(7)
Extension of Time.
Upon request of the manufacturer, the Executive Officer may
extend any deadline set forth in section
1971.5(e) upon
finding that the manufacturer has demonstrated good cause for the requested
extension.
(f)
Penalties for Failing to Comply with the Requirements of Section
(e).
(1) In addition to the
penalties that may be assessed by the Executive Officer pursuant to section (d)
because of a manufacturer's failure to comply with the requirements of Cal.
Code Regs., title 13, section
1971.1, a manufacturer may be
subject to penalties pursuant to section
43016,
Health and Safety Code for failing to comply with the requirements of section
(e).
(2) If a manufacturer fails to
comply with a voluntary or influenced remedial action plan, the Executive
Officer may order remedial action pursuant to section (d) above.
Note: Authority cited: Sections 38501, 38510, 39010,
39600, 39601, 39602.5, 43000.5, 43013, 43016, 43018, 43100, 43101, 43104,
43105, 43105.5, 43106, 43154, 43211 and 43212, Health and Safety Code.
Reference: Sections 38501, 38505, 38510, 39002, 39003, 39010, 39018, 39021.5,
39024, 39024.5, 39027, 39027.3, 39028, 39029, 39031, 39032, 39032.5, 39033,
39035, 39037.05, 39037.5, 39038, 39039, 39040, 39042, 39042.5, 39046, 39047,
39053, 39054, 39058, 39059, 39060, 39515, 39600, 39601, 39602.5, 43000,
43000.5, 43004, 43006, 43013, 43016, 43018, 43100, 43101, 43102, 43104, 43105,
43105.5, 43106, 43150, 43151, 43152, 43153, 43154, 43155, 43156, 43204, 43211
and 43212, Health and Safety Code.
Note: Authority cited: Sections 38501, 38510, 39010,
39600, 39601, 39602.5, 43000.5, 43013, 43016, 43018, 43100, 43101, 43104,
43105, 43105.5, 43106, 43154, 43211 and 43212, Health and Safety Code.
Reference: Sections 38501, 38505, 38510, 39002, 39003, 39010, 39018, 39021.5,
39024, 39024.5, 39027, 39027.3, 39028, 39029, 39031, 39032, 39032.5, 39033,
39035, 39037.05, 39037.5, 39038, 39039, 39040, 39042, 39042.5, 39046, 39047,
39053, 39054, 39058, 39059, 39060, 39515, 39600, 39601, 39602.5, 43000,
43000.5, 43004, 43006, 43013, 43016, 43018, 43100, 43101, 43102, 43104, 43105,
43105.5, 43106, 43150, 43151, 43152, 43153, 43154, 43155, 43156, 43204, 43211
and 43212, Health and Safety Code.