Current through Register 2024 Notice Reg. No. 38, September 20, 2024
(c)
Definitions.
"Actual life" refers to the entire period
that a vehicle is operated on public roads in California up to the time a
vehicle is retired from use.
"Active off-cycle credit technology"
refers to a technology that generates off-cycle credits in accordance with
title 13, CCR section
1961.3(a)(8) or
40 Code of Federal Regulations (CFR) § 86.1869-12 as it existed on August
5, 2015, as applicable, and that must be activated by the vehicle or driver in
order to provide a carbon dioxide (CO2) reduction
benefit. Examples of active off-cycle credit technologies include active
aerodynamic features (e.g., grill shutters or ride height that is automatically
adjusted by the vehicle control system based on vehicle speed or other
conditions), active engine warmup technologies, and driver coaching and/or
feedback systems that encourage the driver to alter his/her actions to maximize
efficiency. Examples of off-cycle credit technologies that are not required to
be tracked under section (g)(6) include non-active technologies such as solar
glazing and solar reflective paint, thermal control technologies specified in
title 13, CCR section
1961.3(a)(8)(A)1.a.
or 40 CFR §
86.1869-12(b)(1) (viii), as
it existed on August 5, 2015, driver-activated technologies where the driver
does not have a less efficient selectable option (e.g., high efficiency
exterior lights), and technologies related solely to heating, ventilation, and
air conditioning for vehicle cabin conditioning. For 2004 through 2023 model
year vehicles, engine idle stop-start systems are not required to be tracked
under section (g)(6). For 2024 and subsequent model year vehicles, engine idle
stop-start systems are required to be tracked under section (g)(6).
"Alternate-fueled vehicle" refers to a
vehicle with an engine using a fuel different from or in addition to gasoline
fuel or diesel fuel (e.g., compressed natural gas (CNG), liquefied petroleum
gas). For the purposes of this regulation, alternate-fueled vehicles include
vehicles with dedicated alternate-fueled engines (i.e., engines designed to
operate exclusively on the alternate fuel) and engines that can use more than
one type of fuel but cannot be reasonably operated in-use exclusively on
gasoline or diesel fuel (e.g., engines with diesel pilot injection and CNG main
injection where engine operation is limited to idle if CNG fuel is not
available or engines which use gasoline-only operation during cold start and
CNG-only operation for the rest of the driving cycle and engine operation
defaults to a limp-home restricted speed and load if CNG fuel is not
available). For vehicles with engines that can use more than one type of fuel
but can be operated in-use exclusively on gasoline or diesel fuel, the vehicles
are considered alternate-fueled vehicles only for the portion of operation the
engine uses a fuel other than exclusively gasoline or diesel (e.g., a gasoline
and CNG vehicle with an engine that can operate exclusively on gasoline is
considered an alternate-fueled vehicle only while operating on CNG and is not
subject to the provisions or relief of this regulation for alternate-fueled
vehicles while operating exclusively on gasoline). For alternate-fueled
vehicles, the manufacturer shall meet the requirements of section
(d)(7.1).
"Alternate phase-in" is a phase-in
schedule that achieves equivalent compliance volume by the end of the last year
of a scheduled phase-in provided in this regulation. The compliance volume is
the number calculated by multiplying the percent of vehicles (based on the
manufacturer's projected sales volume of all vehicles unless specifically
stated otherwise in sections (d) through (g)) meeting the new requirements per
year by the number of years implemented prior to and including the last year of
the scheduled phase-in and then summing these yearly results to determine a
cumulative total (e.g., a three year, 30/60/100 percent scheduled phase-in
would be calculated as (30*3 years) + (60*2 years) + (100*1 year) = 310). On
phase-ins scheduled to begin prior to the 2004 model year, manufacturers are
allowed to include vehicles introduced before the first year of the scheduled
phase-in (e.g., in the previous example, 10 percent introduced one year before
the scheduled phase-in begins would be calculated as (10*4 years) and added to
the cumulative total). However, on phase-ins scheduled to begin in 2004 or
subsequent model years, manufacturers are only allowed to include vehicles
introduced up to one model year before the first year of the scheduled
phase-in. The Executive Officer shall consider acceptable any alternate
phase-in that results in an equal or larger cumulative total by the end of the
last year of the scheduled phase-in and ensures that all vehicles subject to
the phase-in will comply with the respective requirements no later than two
model years following the last year of the scheduled phase-in.
For alternate phase-in schedules resulting in all vehicles
complying one model year following the last year of the scheduled phase-in, the
compliance volume shall be calculated as described directly above. For example,
a 30/60/100 percent scheduled phase-in during the 2010-2012 model years would
have a cumulative total of 310. If the manufacturer's planned alternate
phase-in schedule is 40/50/80/100 percent during the 2010-2013 model years, the
final compliance volume calculation would be (40*3 years) + (50*2 years) +
(80*1 year) = 300, which is less than 310 and therefore would not be acceptable
as an alternate phase-in schedule.
For alternate phase-in schedules resulting in all vehicles
complying two model years following the last year of the scheduled phase-in,
the compliance volume calculation shall be calculated as described directly
above and shall also include a negative calculation for vehicles not complying
until one or two model years following the last year of the scheduled phase-in.
The negative calculation shall be calculated by multiplying the percent of
vehicles not meeting the new requirements in the final year of the phase-in by
negative one and the percent of vehicles not meeting the new requirements in
the one year after the final year of the phase-in by negative two. For example,
if 10 percent of a manufacturer's vehicles did not comply by the final year of
the scheduled phase-in and 5 percent did not comply by the end of the first
year after the final year of the scheduled phase-in, the negative calculation
result would be (10*(-1 years)) + (5*(-2 years)) = -20. The final compliance
volume calculation is the sum of the original compliance volume calculation and
the negative calculation. For example, a 30/60/100 percent scheduled phase-in
during the 2010-2012 model years would have a cumulative total of 310. If a
manufacturer's planned alternate phase-in schedule is 40/70/80/90/100 percent
during the 2010-2014 model years, the final compliance volume calculation would
be (40*3 years) + (70*2 years) + (80*1 year) + (20*(-1 year)) + (10*(-2 years))
= 300, which is less than 310 and therefore would not be acceptable as an
alternate phase-in schedule.
"Applicable standards" refers to the
specific exhaust emission standards or family emission limits (FEL) of the
Federal Test Procedure (FTP) to which the vehicle or engine is certified. For
2010 and subsequent model year diesel engines, "applicable standards" shall
also refer to the specific exhaust emission standards or family emission limits
(FEL) of either the FTP or the Supplemental Emission Test (SET) to which the
engine is certified, as determined according to section (d)(6).
"Auxiliary Emission Control Device (AECD)"
refers to any approved AECD (as defined by
40 CFR
86.082-2 and
86.094-2 as they existed on
January 25, 2018 and incorporated by reference herein).
"Base fuel schedule" refers to the fuel
calibration schedule programmed into the Powertrain Control Module or PROM when
manufactured or when updated by some off-board source, prior to any learned
on-board correction.
"Calculated load value" refers to an
indication of the percent engine capacity that is being used and is defined in
SAE International (SAE) J1979 "E/E Diagnostic Test Modes", (SAE J1979),
incorporated by reference (section (g)(1.4) [FN1]), or SAE J1979-2 "E/E
Diagnostic Test Modes--OBDonUDS", (SAE J1979-2), incorporated by reference
(section (g)(1.14)). For diesel applications, in lieu of the definitions in SAE
J1979 and SAE J1979-2, the calculated load value may alternatively be
determined by the ratio of current engine torque to maximum engine torque at
current engine speed as defined by suspect parameter number (SPN) 92 of SAE
J1939 "Serial Control and Communications Heavy Duty Vehicle Network--Top Level
Document" (SAE J1939), incorporated by reference.
"Charge depleting operation" means the
state of vehicle operation when the current battery state of charge (SOC) is
higher than the charge sustaining target SOC value and, while it may fluctuate,
the intent of the vehicle control system is to deplete the SOC from a higher
level down to the charge sustaining target SOC value. For the purposes of
tracking grid energy consumed during charge depleting operation in section
(g)(6.4), charge depleting operation shall also include when the vehicle is
connected to the grid for charging. For the purposes of defining the transition
of the control system from charge depleting operation to charge sustaining
operating once the charge sustaining target SOC value has been met, the first
occurrence of fueled engine operation once the SOC is less than or equal to the
charge sustaining target SOC value shall be used as the transition
point.
"Charge sustaining operation" means the
state of vehicle operation when the battery SOC may fluctuate but the intent of
the vehicle control system is to maintain, on average, the current SOC.
Examples of this state include when a plug-in hybrid electric vehicle is
operating as a conventional hybrid vehicle (i.e., if the vehicle has depleted
all of the grid energy from the battery and is controlling to the charge
sustaining target SOC value) as well as operation in any driver-selectable
modes designed to maintain the current SOC (e.g., a 'hold' button intended to
save electric drive operation for later in the driving cycle, a 'charge now'
button after it has reached its target SOC and the intent of the control system
is to maintain, on average, that target SOC).
"Charge sustaining target SOC value" means
the nominal target SOC that the control system is designed to maintain, on
average, when operating as a conventional hybrid vehicle after depletion of any
grid energy in the battery.
"Cold start emission reduction strategy (CSERS)
monitoring conditions" is defined as a set of criteria that meet all
the following conditions in a single driving cycle:
(1) at least 6 hours of engine-off time
before the initial combustion engine start for non-hybrid vehicles, or the
continuous time the vehicle is not in a state of "propulsion system active"
during the period immediately preceding the start of "propulsion system active"
is at least 6 hours for hybrid vehicles,
(2) the ambient temperature is greater than
or equal to 20 degrees Fahrenheit (or -6.7 degrees Celsius), and
(3) the engine coolant temperature is less
than or equal to 27 degrees Fahrenheit (or 15 degrees Celsius) higher than the
ambient temperature.
"Confirmed fault code" is defined as the
diagnostic trouble code stored when an OBD II system has confirmed that a
malfunction exists (e.g., typically on the second driving cycle that the
malfunction is detected) in accordance with the requirements of sections (e),
(f), and (g)(4.4).
"Continuously," if used in the context of
monitoring conditions for circuit continuity, lack of circuit continuity,
circuit faults, and out-of-range values, means monitoring is always enabled,
unless alternate enable conditions have been approved by the Executive Officer
in accordance with section (d)(3.1.1), and sampling of the signal used for
monitoring occurs at a rate no less than two samples per second. If for control
purposes, a computer input component is sampled less frequently, the signal of
the component may instead be evaluated each time sampling occurs.
"Deactivate" means to turn-off, shutdown,
desensitize, or otherwise make inoperable through software programming or other
means during the actual life of the vehicle.
"Diagnostic or emission critical"
electronic powertrain control unit refers to the engine and transmission
control unit(s). For the 2005 and subsequent model years, it also includes any
other on-board electronic powertrain control unit that:
(1) has primary control over any of the
monitors required by sections (e)(1) through (e)(14), (e)(16), (f)(1) through
(f)(14), and (f)(16), but does not include circuit or out-of-range fault
monitors required by sections (e)(7.2.1)(B), (e)(7.2.2)(B), (e)(7.2.2)(D),
(e)(7.2.3)(B), (e)(10.2.2)(A), (f)(5.2.1)(A)(ii), (f)(5.2.1)(B)(ii),
(f)(5.2.2)(B), (f)(5.2.4)(B), and (f)(11.2.2)(A); or,
(2) except for anti-lock brake system (ABS)
control units or stability/traction control units, has primary control over any
rationality fault diagnostic or functional check for more than four input
components or more than two output components required to be monitored by
sections (e)(15) and (f)(15); or
(3) for 2019 and subsequent model year
vehicles, except for anti-lock brake system (ABS) control units or
stability/traction control units, is field reprogrammable and has primary
control over any rationality fault diagnostic or functional check for any input
or output component required to be monitored by sections (e)(15) and (f)(15).
For purposes of criteria (1) through (3) above, "primary
control" over a monitor means the control unit does any of the
following:
(a) determines if any
enable conditions are satisfied;
(b)
calculates all or part of the diagnostic decision statistic or metric by which
pass or fail decisions are made (e.g., the comparison of a component's measured
or calculated level of performance to a fault threshold); or
(c) makes or processes pass or fail decisions
(e.g., debounces diagnostic decision statistics or commands MIL illumination or
fault code storage). Further, for purposes of criterion (2) above, all glow
plugs in an engine shall be considered "one" component in lieu of each glow
plug being considered a separate component. For purposes of criteria (2) and
(3) above, "input component" and "output component" includes hybrid components
required to be monitored in accordance with the requirements under section
(e)(15.2.1), (e) (15.2.2), (f) (15.2.1), or (f)(15.2.2).
"Diesel engine" refers to an engine using
a compression ignition thermodynamic cycle.
"Diesel vehicle" refers to a vehicle with
a diesel engine.
"Driver-selectable charge increasing
operation" means the state of vehicle operation where both:
(a) the driver has selected a mode of
operation different than the default or normal mode of the vehicle that is
intended to increase the battery SOC (e.g., 'charge now' button); and
(b) that the current intent of the vehicle
control system is to increase the battery SOC from its current level to a
higher SOC target value (i.e., the current SOC is lower than the target SOC).
This state does not include operation in a driver-selectable mode where the
control system has reached the target SOC and is now operating with the intent
to maintain, on average, the target SOC. For the purposes of defining the
transition of the control system from an intent to increase the SOC to an
intent to maintain the SOC once the target has been reached, either the first
time the SOC is greater than or equal to the target SOC or the first occurrence
of engine off once the SOC is greater than or equal to the target SOC shall be
used as the transition point. For continued operation in the driver-selectable
mode once the system has transitioned to an intent to maintain the SOC, the
operation shall be considered charge sustaining operation unless the actual SOC
falls below the target SOC by more than five percent at which time the system
will be considered as transitioned back to an intent to increase the SOC
(driver-selectable charge increasing operation).
"Driving cycle" is defined as a trip that
consists of engine start and engine shutoff and may include the period of
engine off time up to the next engine start. For monitors that run during
engine-off conditions, the period of engine off time following engine shutoff
and up to the next engine start shall be considered part of the driving cycle.
For vehicles that employ engine shutoff strategies (e.g., engine shutoff at
idle), the manufacturer may request Executive Officer approval to use an
alternate definition for driving cycle (e.g., key on and key off). Executive
Officer approval of the alternate definition shall be based on equivalence to
engine start and engine shutoff signaling the beginning and ending of a single
driving event for a conventional vehicle. For applications that are used in
both medium-duty and heavy-duty classes, the manufacturer may use the driving
cycle definition of title 13, CCR, section
1971.1 in lieu of this definition.
Engine restarts following an engine shut-off that has been neither commanded by
the vehicle operator nor by the engine control strategy but caused by an event
such as an engine stall may be considered a new driving cycle or a continuation
of the existing driving cycle.
"Emission Increasing Auxiliary Emission Control
Device (EI-AECD)" refers to any approved AECD that reduces the
effectiveness of the emission control system under conditions which may
reasonably be expected to be encountered in normal vehicle operation and use,
and meets (1) or (2):
(1) the need for
the AECD is justified in terms of protecting the vehicle against damage or
accident, or
(2) for 2024 and
subsequent model year medium-duty vehicles certified to an engine dynamometer
tailpipe emission standard and 2026 and subsequent model year passenger cars,
light-duty trucks, and medium-duty vehicles certified to a chassis dynamometer
tailpipe emission standard, is related to adaptation or learning (e.g.,
selective catalytic reduction (SCR) system adaptation). For medium-duty
vehicles certified to an engine dynamometer tailpipe emission standard, an AECD
that is certified as an NTE deficiency shall not be considered an EI-AECD. An
AECD that does not sense, measure, or calculate any parameter or command or
trigger any action, algorithm, or alternate strategy shall not be considered an
EI-AECD. An AECD that is activated solely due to any of the following
conditions shall not be considered an EI-AECD:
(1) operation of the vehicle above 8000 feet
in elevation;
(2) ambient
temperature;
(3) when the engine is
warming up and is not reactivated once the engine has warmed up in the same
driving cycle;
(4) failure
detection (storage of a fault code) by the OBD system;
(5) execution of an OBD monitor; or
(6) execution of an infrequent regeneration
event.
"Emissions neutral default action" refers
to any compensating control action or default mode of operation that meets all
the following conditions:
(1) it
cannot measurably increase emissions during any reasonable in-use driving
condition,
(2) it does not cause
any OBD II monitoring system to complete monitoring less frequently than
required or cause its monitoring to be inaccurate,
(3) the compensating control action or
default mode of operation remains activated for the remainder of the driving
cycle. If the emissions neutral diagnostic and emissions neutral default action
in the worst case take more than 30 seconds (from engine start or the first
effect of the monitored system or component in the driving cycle) to detect the
associated malfunction and completely achieve the emissions-neutral state, it
must remain activated across driving cycles until:
(a) the diagnostic that activated it has run
and determined that a malfunction is no longer present or
(b) the fault has been cleared with an
external diagnostic tool,
(4) the OBD II system monitors and
illuminates the MIL for any fault that prevents the compensating control action
or default mode of operation from being activated (e.g., communication failure
between modules prevents the default action from occurring) when the emissions
neutral diagnostic that controls the control action or default mode of
operation has detected that a fault is present, and
(5) if the default mode of operation prevents
propulsion of the vehicle (e.g., no start condition, stuck in park condition),
it is not activated by a component with a cost meeting or exceeding that of a
"high-price" warranted part as defined by title 13, CCR section
2037(c).
"Emissions neutral diagnostic" refers to a
monitoring strategy required pursuant to section (e)(15) or (f)(15) that meets
the following conditions:
(1) the
diagnostic activates an emissions neutral default action (as defined in section
(c)) when it detects a malfunction that would otherwise increase emissions or
negatively impact OBD II system performance, and
(2) the diagnostic is located within a
diagnostic or emission critical electronic powertrain control unit or a control
unit meeting the automotive safety integrity level C or D specifications as
defined in International Organization for Standardization (ISO) 26262-5:2011
"Road vehicles -- Functional Safety -- Part 5: Product development at the
hardware level", November 15, 2011, which is incorporated by reference herein,
unless the manufacturer demonstrates to the satisfaction of the Executive
Officer that the control unit the diagnostic is located within is not likely to
be tampered with in-use. An example of an emissions neutral diagnostic is a
cruise control system with a default action that disables cruise control when a
system malfunction has been detected. Another example of an emissions neutral
diagnostic is a monitoring system that overrides disablement of the engine
start-stop system based on inputs from the steering angle sensing system when a
malfunction in the steering angle sensing system has been detected.
"Engine stall" is defined as a drop in the
engine speed to zero revolutions-per-minute (rpm) at idle. For vehicles that
employ engine shutoff strategies (e.g., hybrid vehicles or vehicles with a
start-stop system that shut off the engine at idle), engine states where the
engine speed is zero rpm due to the vehicle commanding the engine to shut off
are not considered "engine stalls."
"Engine start" is defined as the point
when the engine reaches a speed 150 rpm below the normal, warmed-up idle speed
(as determined in the drive position for vehicles equipped with an automatic
transmission). For hybrid vehicles or for engines employing alternate engine
start hardware or strategies (e.g., integrated starter and generators, etc.),
the manufacturer may request Executive Officer approval to use an alternate
definition for engine start (e.g., ignition key "on"). Executive Officer
approval of the alternate definition shall be based on equivalence to an engine
start for a conventional vehicle.
"Family Emission Limit (FEL)" refers to
the exhaust emission levels to which an engine family is certified under the
averaging, banking, and trading program incorporated by reference in title 13,
CCR section
1956.8.
"Fault memory" means information
pertaining to malfunctions stored in the onboard computer, including fault
codes, stored engine conditions, and MIL status.
"Federal Test Procedure (FTP) test" refers
to an exhaust emission test conducted according to the test procedures
incorporated by reference in title 13, CCR section
1961(d) that is
used to determine compliance with the FTP standard to which a vehicle is
certified.
"FTP cycle". For passenger vehicles,
light-duty trucks, and medium-duty vehicles certified on a chassis dynamometer,
FTP cycle refers to the driving schedule in Code of Federal Regulations (CFR)
40, Appendix I, Part 86, section (a) entitled, "EPA Urban Dynamometer Driving
Schedule for Light-Duty Vehicles and Light-Duty Trucks" (i.e., the FTP-72 cycle
or LA-4 cycle) as it existed on July 8, 2019 and incorporated by reference
herein. For medium-duty engines certified on an engine dynamometer, FTP cycle
refers to the engine dynamometer schedule in CFR 40, Appendix I, Part 86,
section (f)(1), entitled, "EPA Engine Dynamometer Schedule for Heavy-Duty
Otto-Cycle Engines," or section (f)(2), entitled, "EPA Engine Dynamometer
Schedule for Heavy-Duty Diesel Engines," as those sections existed on January
25, 2018 and incorporated by reference herein.
"FTP standard" refers to the certification
tailpipe exhaust emission full useful life standards and test procedures
applicable to the FTP cycle and to the class to which the vehicle is
certified.
"FTP full useful life standard" refers to
the FTP standard applicable when the vehicle reaches the end of its full useful
life as defined in the certification requirements and test procedures
incorporated by reference in title 13, CCR section
1961(d).
"50°F FTP" refers to the "50°F
Emission Test Procedure" defined in the "California 2015 and Subsequent Model
Criteria Pollutant Exhaust Emission Standards and Test Procedures and 2017 and
Subsequent Model Greenhouse Gas Exhaust Emission Standards and Test Procedures
for Passenger Cars, Light Duty Trucks, and Medium Duty Vehicles," incorporated
by reference in title 13, CCR section
1961.2.
"Field reprogrammable" means a control
unit or device is capable of supporting a manufacturer service procedure
intended to be executed in a dealership or other vehicle service environment
(e.g., by over-the-air reprogramming) that results in the downloading of new
software and/or calibration data into the control unit or device.
"Fuel trim" refers to feedback adjustments
to the base fuel schedule. Short-term fuel trim refers to dynamic or
instantaneous adjustments. Long-term fuel trim refers to much more gradual
adjustments to the fuel calibration schedule than short-term trim
adjustments.
"Fueled engine operation" is the state
where any fuel is introduced into the engine for the purpose of
combustion.
"Functional check" for an output component
or system means verification of proper response of the component and system to
a computer command.
"Gasoline engine" refers to an engine
using a spark ignition thermodynamic cycle.
"Gasoline vehicle" refers to a vehicle
with a gasoline engine.
"Grid energy", for the purposes of
tracking grid energy parameters in section (g)(6.4), means all energy into the
battery while connected to grid power (e.g., plugged-in) and with the engine
off. Grid energy shall not include electrical losses between the grid and the
battery (e.g., from on-board charger inefficiency) or energy directly used by
the vehicle without first going into the battery (e.g., electricity utilized
directly from before or after the on-board charger to power on-vehicle devices
for cabin conditioning, charging control, etc.). For the purposes of tracking
grid energy consumed during charge depleting operation in section (g)(6.4),
energy consumed (i.e., out of the battery) shall be considered non-grid energy
until all non-grid energy is depleted. Additionally, on any trip where the
vehicle transitions from charge depleting operation to charge sustaining
operation once the charge sustaining target SOC value has been met, the values
currently assumed for grid and non-grid energy remaining in the battery shall
be reset to zero to minimize the accumulation of errors over time.
"Non-grid energy", for the purposes of
tracking grid energy parameters in section (g)(6.4), means all energy into the
battery during charge depleting operation and during driver-selectable charge
increasing operation from any source other than grid power (i.e., while not
connected to a source of power for charging). Examples of non-grid energy
include energy recovered during braking and energy supplied to the battery
during engine operation. If an engine running condition exists while connected
to a source of grid power for charging, all energy going into the battery
during the engine running event shall be considered non-grid energy. Non-grid
energy may not include any energy into the battery during charge sustaining
operation.
"Highway Fuel Economy Driving Cycle"
refers to the "Highway Driving Schedule" defined in Part II of the "California
2015 and Subsequent Model Criteria Pollutant Exhaust Emission Standards and
Test Procedures and 2017 and Subsequent Model Greenhouse Gas Exhaust Emission
Standards and Test Procedures for Passenger Cars, Light Duty Trucks, and Medium
Duty Vehicles," incorporated by reference in section
1961.2, title 13, CCR.
"Highway Fuel Economy Test (HWFET)" refers
to the test defined in 40 CFR 600 Subpart B or
40 CFR §
1066.840 with the migration provisions of
40 CFR §
600.111-08 introduction, as those sections
existed on August 5, 2015.
*"Hybrid vehicle" refers to a vehicle
(including a plug-in hybrid electric vehicle) that can draw propulsion energy
from either or both of the following on-vehicle sources of stored
energy:
1) a consumable fuel
and
2) an energy storage device
such as a battery, capacitor, or flywheel.
"Ignition cycle," except as noted below
for hybrid vehicles, means a trip that begins with engine start, meets the
engine start definition for at least two seconds plus or minus one second, and
ends with engine shut-off. For hybrid vehicles, "ignition cycle" means a trip
that begins when the propulsion system active definition is met for at least
two seconds plus or minus one second, and ends when the propulsion system
active definition is no longer met.
"Keep-alive memory (KAM)," for the
purposes of this regulation, is defined as a type of memory that retains its
contents as long as power is provided to the on-board control unit. KAM is not
erased upon shutting off the engine but may be erased if power to the on-board
control unit is interrupted (e.g., vehicle battery disconnected, fuse to
control unit removed). In some cases, portions of KAM may be erased with a scan
tool command to reset KAM.
"Key on, engine off position" refers to a
vehicle with the ignition key in the engine run position (not engine crank or
accessory position) but not in the state of propulsion system active and not
with the engine running.
"Light-duty truck" is defined in title 13,
CCR section
1900 (b).
"Low Emission Vehicle I application"
refers to a vehicle or engine certified in California to the exhaust emission
standards defined in title 13, CCR sections
1956.8(g),
1960.1(g)(1), and
1960.1(h)(1) for
any of the following vehicle emission categories: Transitional Low Emission
Vehicle (TLEV), Low Emission Vehicle (LEV), Ultra Low Emission Vehicle (ULEV),
or Super Ultra Low Emission Vehicle (SULEV). Additionally, vehicles certified
to Federal emission standards (bins) in California but categorized in a Low
Emission Vehicle I vehicle emission category for purposes of calculating
non-methane organic gas (NMOG) fleet average in accordance with the
certification requirements and test procedures incorporated by reference in
title 13, CCR section
1961 (d) are
subject to all monitoring requirements applicable to Low Emission Vehicle I
applications but shall use the Federal tailpipe emission standard (i.e., the
Federal bin) for purposes of determining the malfunction thresholds in sections
(e) and (f).
"MDV SULEV vehicles" refer only to
medium-duty Low Emission Vehicle I applications certified to the SULEV vehicle
emission category.
"TLEV vehicles" refer only to Low Emission
Vehicle I applications certified to the TLEV vehicle emission category.
"LEV vehicles" refer only to Low Emission
Vehicle I applications certified to the LEV vehicle emission category.
"ULEV vehicles" refer only to Low Emission
Vehicle I applications certified to the ULEV vehicle emission category.
"Low Emission Vehicle II application"
refers to a vehicle or engine certified in California to the exhaust emission
standards defined in title 13, CCR section
1961, or optionally certified to
the exhaust emission standards defined in title 13, CCR section
1956.8, for any of the following
emission categories: LEV, ULEV, or SULEV. Additionally, except as provided for
in sections (e)(17.1.3) and (f)(17.1.2), vehicles certified to Federal emission
standards (bins) in California but categorized in a Low Emission Vehicle II
vehicle emission category for purposes of calculating NMOG fleet average in
accordance with the certification requirements and test procedures incorporated
by reference in title 13, CCR section
1961 (d) are
subject to all monitoring requirements applicable to Low Emission Vehicle II
applications but shall use the Federal tailpipe emission standard (i.e., the
Federal bin) for purposes of determining the malfunction thresholds in sections
(e) and (f).
"PC/LDT SULEV II vehicles" refer only to
passenger car and light-duty truck Low Emission Vehicle II applications
certified to the SULEV vehicle emission category.
"MDV SULEV II vehicles" refer only to
medium-duty Low Emission Vehicle II applications certified to the SULEV vehicle
emission category.
"LEV II vehicles" refer only to Low
Emission Vehicle II applications certified to the LEV vehicle emission
category.
"ULEV II vehicles" refer only to Low
Emission Vehicle II applications certified to the ULEV vehicle emission
category.
"Low Emission Vehicle III application"
refers to a vehicle or engine certified in California to the exhaust emission
standards defined in title 13, CCR section
1961.2. Additionally, vehicles
certified to Federal emission standards (bins) in California but categorized in
a Low Emission Vehicle III vehicle emission category for purposes of
calculating NMOG+NOx fleet average in accordance with the certification
requirements and test procedures incorporated by reference in title 13, CCR
section 1961.2 (d) are
subject to all monitoring requirements applicable to Low Emission Vehicle III
applications but shall use the Federal tailpipe emission standard (i.e., the
Federal bin) for purposes of determining the malfunction thresholds in sections
(e) and (f).
"LEV160 vehicles" refer
only to Low Emission Vehicle III applications certified to the LEV160 vehicle
emission category.
"ULEV125 vehicles" refer
only to Low Emission Vehicle III applications certified to the ULEV125 vehicle
emission category.
"ULEV70 vehicles" refer
only to Low Emission Vehicle III applications certified to the ULEV70 vehicle
emission category.
"ULEV50 vehicles" refer
only to Low Emission Vehicle III applications certified to the ULEV50 vehicle
emission category.
"SULEV30 vehicles" refer
only to Low Emission Vehicle III applications certified to the SULEV30 vehicle
emission category.
"SULEV20 vehicles" refer
only to Low Emission Vehicle III applications certified to the SULEV20 vehicle
emission category.
"Low Emission Vehicle IV" application
refers to a vehicle or engine certified in California to the exhaust emission
standards defined in title 13, CCR section
1961.4. References to vehicle
emission categories preceded by "LEV IV" refer to Low Emission Vehicle IV
applications certified to that specific vehicle emission category defined in
title 13, CCR section
1961.4 (e.g., "LEV IV SULEV15
vehicles" refer to Low Emission Vehicle IV applications certified to the Low
Emission Vehicle IV SULEV15 vehicle emission category).
"Malfunction" means any deterioration or
failure of a component or system that causes the performance to be outside of
the applicable limits in sections (e) and (f).
"Medium-duty vehicle" or
"MDV" is defined in title 13, CCR section
1900 (b).
"Medium-duty passenger vehicle" or
"MDPV" is defined in Title 40, Section 86.1803-01, Code of
Federal Regulations.
"Mild hybrid electric vehicle" means a
hybrid vehicle that has start/stop capability and regenerative braking
capability, where the recaptured braking energy over the FTP is at least 15
percent but less than 75 percent of the total braking energy, where the percent
of recaptured braking energy is measured and calculated according to 40 CFR
§ 600.116(d), as it existed on August 5, 2015.
"Misfire" means lack of combustion in the
cylinder due to absence of spark, poor fuel metering, poor compression, or any
other cause. This does not include lack of combustion events in non-active
cylinders due to default fuel shut-off or cylinder deactivation
strategies.
"Non-volatile random access memory
(NVRAM)," for the purposes of this regulation, is defined as a type of
memory that retains its contents even when power to the on-board control unit
is interrupted (e.g., vehicle battery disconnected, fuse to control unit
removed). NVRAM is typically made non-volatile either by use of a back-up
battery within the control unit or through the use of an electrically erasable
and programmable read-only memory (EEPROM) chip.
"Not-To-Exceed (NTE) control area" refers
to the bounded region of the engine's torque and speed map, as defined in 40
CFR 86 .1370-2007, where emissions must not exceed a specific emission cap for
a given pollutant under the NTE requirement.
"Manufacturer-specific NOx NTE carve-out
area" refers to regions within the NTE control area for NOx where the
manufacturer has limited NTE testing as allowed by
40 CFR
86.1370-2007(b)(7).
"Manufacturer-specific PM NTE carve-out
area" refers to regions within the NTE control area for PM where the
manufacturer has limited NTE testing as allowed by
40 CFR
86.1370-2007(b)(7).
"NTE deficiency" refers to regions or
conditions within the NTE control area for NOx or PM where the manufacturer has
received a deficiency as allowed by
40 CFR
86.007-11(a)(4)(iv).
"Normal production" is the time after the
start of production when the manufacturer has produced two percent of the
projected volume for the test group or calibration, whichever is specified in
sections (j) and (k).
"Over-the-air reprogramming" refers to the
remote reprogramming of a vehicle or engine controller using wireless
technologies. No physical connection between any reprogramming equipment and
the vehicle is made when using over-the-air reprogramming.
"Passenger car" is defined in title 13,
CCR section
1900(b).
"Pending fault code" is defined as the
diagnostic trouble code stored upon the initial detection of a malfunction
(e.g., typically on a single driving cycle) prior to illumination of the MIL in
accordance with the requirements of sections (e), (f), and (g)(4.4).
"Percentage of misfire" as used in
(e)(3.2) and (f)(3.2) means the percentage of misfires out of the total number
of intended combustion events for the specified interval.
"Permanent fault code" is defined as a
confirmed fault code that is stored in NVRAM as specified in sections (d)(2)
and (g)(4.4).
"Plug-in hybrid electric vehicle" means an
"off-vehicle charge capable" hybrid electric vehicle as defined in the
"California Exhaust Emission Standards and Test Procedures for 2018 and
Subsequent Model Zero-Emission Vehicles and Hybrid Electric Vehicles, in the
Passenger Car, Light-Duty Truck and Medium-Duty Vehicle Classes," incorporated
by reference in title 13, CCR section
1962.2.
"Power Take-Off (PTO) unit" refers to an
engine driven output provision for the purposes of powering auxiliary equipment
(e.g., a dump-truck bed, aerial bucket, or tow-truck winch).
"Propulsion system active" is the state
where the powertrain (e.g., engine, electric machine) is enabled by the driver
(e.g., after ignition on for conventional vehicles, after power button pushed
for some hybrid vehicles, or after remote start activation) such that the
vehicle is ready to be used (e.g., vehicle is ready to be driven, ready to be
shifted from "park" to "drive", heating, ventilation, and air conditioning
(HVAC) turned on to condition cabin prior to driving). For purposes of this
definition, "the state where the powertrain is enabled" does not include
activations that are not driver-initiated (e.g., conditions where portions of
the vehicle system wake up to perform OBD II monitoring or off-board charging).
This state also does not include remote start activations that cannot cause the
engine to start (e.g., in a remote activation to condition the cabin, the
engine will not start until there is further action by the driver to enable the
vehicle for operation regardless of cabin conditioning demand or length of
cabin conditioning operation).
"Rationality fault diagnostic" for an
input component means verification of the accuracy of the input signal while in
the range of normal operation and when compared to all other available
information.
"Redline engine speed" shall be defined by
the manufacturer as either the recommended maximum engine speed as normally
displayed on instrument panel tachometers or the engine speed at which fuel
shutoff occurs.
"Response rate" for exhaust gas sensors
refers to the delay from when the sensor is exposed to a different make-up of
exhaust gas constituents until it outputs a signal reflecting the different
make-up of exhaust gas constituents. For example, for oxygen sensors, response
rate is the delay from when the oxygen sensor is exposed to a change in exhaust
gas from richer/leaner than stoichiometric to leaner/richer than stoichiometric
to the time when the oxygen sensor indicates the lean/rich condition. This
includes delays in the sensor to initially react to a change in exhaust gas
composition (i.e., delayed response) as well as slower transitions from a
rich-to-lean (or lean-to-rich) sensor output (i.e., slow response). Similarly,
for wide-range air-fuel (A/F) sensors, response rate is the delay from when the
sensor is exposed to a different A/F ratio to the time it indicates the
different A/F ratio. For NOx and PM sensors, response rate is the delay from
when the sensor is exposed to a different NOx or PM exhaust gas level until it
indicates the different NOx or PM exhaust gas level.
"Safety-only component or system" refers
to a component or system that is designed and intended to be used by the
vehicle solely to prevent or mitigate personal injury to the vehicle
occupant(s), pedestrians, and/or service technicians. Examples include traction
control systems, anti-lock braking systems, hybrid high voltage containment
systems (e.g., high voltage interlock loop, high voltage isolation detection),
and lane departure control systems.
"SC03 emission standards" refers to the
certification tailpipe exhaust emission standards for the air conditioning
(A/C) test of the Supplemental Federal Test Procedure Off-Cycle Emission
Standards specified in title 13, CCR section
1961(a)
applicable to the class to which the vehicle is certified.
"Secondary air" refers to air introduced
into the exhaust system by means of a pump or aspirator valve or other means
that is intended to aid in the oxidation of HC and CO contained in the exhaust
gas stream.
"Similar conditions" as used in sections
(e)(3), (e)(6), (f)(3), and (f)(4) means engine conditions having an engine
speed within 375 rpm, load conditions within 20 percent, and the same warm-up
status (i.e., cold or hot) as the engine conditions stored pursuant to
(e)(3.4.4), (e)(6.4.5), (f)(3.4.2)(C), and (f)(4.4.2)(E). The Executive Officer
may approve other definitions of similar conditions based on comparable
timeliness and reliability in detecting similar engine operation.
"Small volume manufacturer" is defined in
title 13, CCR section
1900(b). However,
for a manufacturer that transitions from a small volume manufacturer to a
non-small volume manufacturer, the manufacturer is still considered a small
volume manufacturer for the first three model years that it no longer meets the
definition in title 13, CCR section
1900(b).
"Smart device" refers to an electronic
powertrain component or system that uses a microprocessor or microcontroller
and does not meet the criteria to be classified as a "diagnostic or emission
critical electronic powertrain control unit." Devices that provide high level
control of transmissions or battery packs are excluded from this definition.
Any component or system externally connected to the smart device shall not be
considered part of the smart device unless:
(1) It is a subcomponent integral to the
function of the smart device;
(2)
It is permanently attached to the smart device with wires or one-time
connectors; and
(3) The smart
device and subcomponent are designed, manufactured, installed, and serviced
(per manufacturer published procedures) as a single component.
"Strong hybrid electric vehicle" means a
hybrid vehicle that has start/stop capability and regenerative braking
capability, where the recaptured braking energy over the FTP is at least 75
percent of the total braking energy, where the percent of recaptured braking
energy is measured and calculated according to 40 CFR § 600.116(d), as it
existed on August 5, 2015.
"Supplemental Emission Test (SET) cycle"
refers to the driving schedule defined as the "supplemental steady state
emission test" in 40 CFR 86.1360-2007, as amended July 13, 2005.
"Supplemental Federal Test Procedure (SFTP)
Composite Emission Standard" refers to the "SFTP NMOG+NOx and CO
Composite Exhaust Emission Standards" defined in the "California 2015 and
Subsequent Model Criteria Pollutant Exhaust Emission Standards and Test
Procedures and 2017 and Subsequent Model Greenhouse Gas Exhaust Emission
Standards and Test Procedures for Passenger Cars, Light Duty Trucks, and Medium
Duty Vehicles," incorporated by reference in title 13, CCR section
1961.2.
"SET standard" refers to the certification
exhaust emission standards and test procedures applicable to the SET cycle
incorporated by reference in title 13, CCR sections
1956.8(b) and (d)
to which the engine is certified.
"Unified cycle" refers to the "Unified
Cycle Driving Schedule" defined in Part II of the "California 2015 and
Subsequent Model Criteria Pollutant Exhaust Emission Standards and Test
Procedures and 2017 and Subsequent Model Greenhouse Gas Exhaust Emission
Standards and Test Procedures for Passenger Cars, Light Duty Trucks, and Medium
Duty Vehicles," incorporated by reference in title 13, CCR section
1961.2.
"US06 cycle" refers to the driving
schedule in 40 CFR 86, Appendix 1, section (g), as amended July 13, 2005,
entitled, "EPA US06 Driving Schedule for Light-Duty Vehicles and Light-Duty
Trucks."
"Warm-up cycle" means a driving cycle with
sufficient vehicle operation such that the coolant temperature has risen by at
least 40 degrees Fahrenheit or 22.2 degrees Celsius from engine start and
reaches a minimum temperature of at least 160 degrees Fahrenheit or 71.1
degrees Celsius (140 degrees Fahrenheit or 60 degrees Celsius for applications
with diesel engines). Alternatively, manufacturers may define warm-up cycle as
a driving cycle with vehicle operation in which the criteria specified in
sections (d)(2.5.2)(B)(iii)a. (or f. if applicable), b., and c. are
met.
(e)
Monitoring Requirements for
Gasoline/Spark-Ignited Engines.
For non-Low Emission Vehicle III applications (e.g., Low
Emission Vehicle applications and Low Emission Vehicle II applications), the
emission thresholds are specified in the monitoring sections in section (e)
below. For Low Emission Vehicle III applications, wherever an emission
threshold for a malfunction on a diagnostic is required in section (e), the
emission thresholds shall be set in accordance with Table 1 below:
Table 1
Table 1: LEV-III OBD II
Gasoline Thresholds |
Exhaust
Standards
|
Monitor Thresholds
(except catalyst) |
Catalyst Monitor
Threshold |
Vehicle
Type
|
Vehicle Emission
Category |
NMOG+ NOx
Mult.
|
CO Mult.
|
PM Mult.
|
PM THD
(mg/mi)
|
NMOG+NOx
Mult. |
Passenger Cars, Light-Duty Trucks, and Chassis
Certified MDPVs |
LEV160 |
1.50 |
1.50 |
N/A |
17.50
1 |
1.75 |
|
ULEV125 | | | | | |
|
ULEV70
|
2.00
| | | |
2.00 |
|
ULEV50 | | | | | |
|
SULEV30
|
2.50
|
2.50
| | |
2.50 |
|
SULEV20
4 | | | | | |
Chassis Certified MDVs (except MDPVs) |
All MDV Emission Categories |
1.50 |
1.50 |
1.50
2 |
17.50
3 |
1.75 |
1. Applies to 2019 and subsequent model year
vehicles |
2. Applies to 2019 and subsequent model year
vehicles not included in the phase-in of the PM standards set forth in title
13, CCR section
1961.2(a)(2)(B)2
|
3. Applies to 2019 and subsequent model year
vehicles included in the phase-in of the PM standards set forth in title 13,
CCR section
1961.2(a)(2)(B)2
|
4. Manufacturer shall use the 2.50 times NMOG+NOx
multiplier for vehicles not using the provisions of section
(e)(17.1.5) |
THD = Threshold; mg/mi = milligram per mile; Mult. =
Multiplier to be used with the applicable standard (e.g., 2.0 times the
NMOG+NOx standard);
(1)
Catalyst Monitoring(1.1)
Requirement: The OBD II system shall monitor the catalyst system for proper
conversion capability.
(1.2)
Malfunction Criteria:
(1.2.1) Low Emission
Vehicle I applications: The OBD II system shall detect a catalyst system
malfunction when the catalyst system's conversion capability decreases to the
point that any of the following occurs:
(A)
Non-Methane Organic Gas (NMOG) emissions exceed 1.75 times the FTP full useful
life standards to which the vehicle has been certified with NMOG emissions
multiplied by the certification reactivity adjustment factor for the
vehicle;
(B) The average FTP test
Non-Methane Hydrocarbon (NMHC) conversion efficiency of the monitored portion
of the catalyst system falls below 50 percent (i.e., the cumulative NMHC
emissions measured at the outlet of the monitored catalyst(s) are more than 50
percent of the cumulative engine-out emissions measured at the inlet of the
catalyst(s)). With Executive Officer approval, manufacturers may use a
conversion efficiency malfunction criteria of less than 50 percent if the
catalyst system is designed such that the monitored portion of the catalyst
system must be replaced along with an adjacent portion of the catalyst system
sufficient to ensure that the total portion replaced will meet the 50 percent
conversion efficiency criteria. Executive Officer approval shall be based on
data and/or engineering evaluation demonstrating the conversion efficiency of
the monitored portion and the total portion designed to be replaced, and the
likelihood of the catalyst system design to ensure replacement of the monitored
and adjacent portions of the catalyst system.
(1.2.2) Low Emission Vehicle II applications
and all 2009 and subsequent model year non-Low Emission Vehicle III
applications:
(A) 2004 model year vehicles.
(i) All LEV II, ULEV II, and MDV SULEV II
vehicles shall use the malfunction criteria specified for Low Emission Vehicle
I applications in section (e)(1.2.1).
(ii) All PC/LDT SULEV II vehicles shall use
the malfunction criteria specified for Low Emission Vehicle I applications in
section (e)(1.2.1) except the malfunction criterion in paragraph (e)(1.2.1)(A)
shall be 2.5 times the applicable FTP full useful life NMOG
standard.
(B) Except as
provided below in section (e)(1.2.5), for 2005 through 2008 model years, the
OBD II system shall detect a catalyst system malfunction when the catalyst
system's conversion capability decreases to the point that any of the following
occurs:
(i) For all vehicles other than
PC/LDT SULEV II vehicles.
a. NMOG emissions
exceed the criteria specified for Low Emission Vehicle I applications in
section (e)(1.2.1)(A).
b. The
average FTP test NMHC conversion efficiency is below the criteria specified for
Low Emission Vehicle I applications in section (e)(1.2.1)(B).
c. Oxides of nitrogen (NOx) emissions exceed
3.5 times the FTP full useful life NOx standard to which the vehicle has been
certified.
(ii) PC/LDT
SULEV II vehicles shall use the same malfunction criteria as 2005 through 2008
model year LEV II, ULEV II, and MDV SU-LEV II vehicles (section
(e)(1.2.2)(B)(i)) except the malfunction criteria in paragraph a. shall be 2.5
times the applicable FTP full useful life NMOG standard.
(C) Except as provided below in section
(e)(1.2.6), for 2009 and subsequent model years, the OBD II system shall detect
a catalyst system malfunction when the catalyst system's conversion capability
decreases to the point that any of the following occurs.
(i) For all vehicles other than PC/LDT SULEV
II vehicles.
a. NMOG emissions exceed the
criteria specified for Low Emission Vehicle I applications in section
(e)(1.2.1)(A).
b. The average FTP
test NMHC conversion efficiency is below the criteria specified for Low
Emission Vehicle I applications in section (e)(1.2.1)(B).
c. NOx emissions exceed 1.75 times the FTP
full useful life NOx standard to which the vehicle has been
certified.
(ii) For
PC/LDT SULEV II vehicles.
a. NMOG emissions
exceed 2.5 times the applicable FTP full useful life NMOG standard to which the
vehicle has been certified.
b. The
average FTP test NMHC conversion efficiency is below the criteria specified for
Low Emission Vehicle I applications in section (e)(1.2.1)(B).
c. NOx emissions exceed 2.5 times the
applicable FTP full useful life NOx standard to which the vehicle has been
certified.
(1.2.3) Low Emission Vehicle III
applications: The OBD II system shall detect a catalyst system malfunction when
the catalyst system's conversion capability decreases to the point that any of
the following occurs:
(A) The average FTP test
NMHC conversion efficiency is below the criteria specified for Low Emission
Vehicle I applications in section (e)(1.2.1)(B).
(B) The vehicle's emissions exceed any of the
applicable emission thresholds set forth in Table 1 in the beginning of section
(e).
(1.2.4) 2004 through
2008 model year non-Low Emission Vehicle I or II applications: The OBD II
system shall detect a catalyst system malfunction when the catalyst system's
conversion capability decreases to the point that NMHC emissions increase by
more than 1.5 times the applicable FTP full useful life standards over an FTP
test performed with a representative 4000 mile catalyst system.
(1.2.5) In lieu of using the malfunction
criteria in section (e)(1.2.2)(B) for all 2005 and 2006 model year Low Emission
Vehicle II applications, a manufacturer may phase-in the malfunction criteria
on a portion of its Low Emission Vehicle II applications as long as that
portion of Low Emission Vehicle II applications comprises at least 30 percent
of all 2005 model year vehicles and 60 percent of all 2006 model year vehicles.
For 2005 and 2006 model year Low Emission Vehicle II applications not included
in the phase-in, the malfunction criteria in section (e)(1.2.2)(A) shall be
used.
(1.2.6) In lieu of using the
malfunction criteria in section (e)(1.2.2)(C) for all 2009 model year vehicles,
for the 2009 model year only, a manufacturer may continue to use the
malfunction criteria in section (e)(1.2.2)(B) for any vehicles previously
certified in the 2005, 2006, 2007, or 2008 model year to the malfunction
criteria in section (e)(1.2.2)(B) and carried over to the 2009 model
year.
(1.2.7) For purposes of
determining the catalyst system malfunction criteria in sections (e)(1.2.1),
(1.2.2)(A), and (1.2.4), the malfunction criteria shall be established by using
a catalyst system with all monitored catalysts simultaneously deteriorated to
the malfunction criteria while unmonitored catalysts shall be deteriorated to
the end of the vehicle's full useful life.
(1.2.8) For purposes of determining the
catalyst system malfunction criteria in sections (e)(1.2.2)(B), (1.2.2)(C), and
(1.2.3):
(A) The manufacturer shall use a
catalyst system deteriorated to the malfunction criteria using methods
established by the manufacturer to represent real world catalyst deterioration
under normal and malfunctioning operating conditions.
(B) Except as provided below in section
(e)(1.2.8)(C), the malfunction criteria shall be established by using a
catalyst system with all monitored and unmonitored (downstream of the sensor
utilized for catalyst monitoring) catalysts simultaneously deteriorated to the
malfunction criteria.
(C) For
vehicles using fuel shutoff to prevent over-fueling during misfire conditions
(see section (e)(3.4.1)(D)), the malfunction criteria shall be established by
using a catalyst system with all monitored catalysts simultaneously
deteriorated to the malfunction criteria while unmonitored catalysts shall be
deteriorated to the end of the vehicle's full useful
life.
(1.3)
Monitoring Conditions: Manufacturers shall define the monitoring conditions for
malfunctions identified in section (e)(1.2) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements). Additionally,
manufacturers shall track and report the in-use performance of the catalyst
monitor under section (e)(1.2) in accordance with section (d)(3.2.2).
(1.3.1) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (e)(1.2) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(1.3.2) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (e)(1.2) shall be tracked and reported separately as specified in
section (d)(5.1.3) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(1.4) MIL
Illumination and Fault Code Storage:
(1.4.1)
General requirements for MIL illumination and fault code storage are set forth
in section (d)(2).
(1.4.2) The
monitoring method for the catalyst(s) shall be capable of detecting when a
catalyst fault code has been cleared (except OBD II system self-clearing), but
the catalyst has not been replaced (e.g., catalyst overtemperature approaches
may not be acceptable).
(2)
Heated Catalyst
Monitoring
(2.1) Requirement:
(2.1.1) The OBD II system shall monitor all
heated catalyst systems for proper heating.
(2.1.2) The efficiency of heated catalysts
shall be monitored in conjunction with the requirements of section
(e)(1).
(2.2) Malfunction
Criteria:
(2.2.1) The OBD II system shall
detect a catalyst heating system malfunction when the catalyst does not reach
its designated heating temperature within a requisite time period after engine
starting. The manufacturer shall determine the requisite time period, but the
time period may not exceed the time that would cause emissions from a vehicle
equipped with the heated catalyst system to exceed:
(A) For non-Low Emission Vehicle III
applications, 1.75 times any of the applicable FTP full useful life
standards.
(B) For Low Emission
Vehicle III applications, any of the applicable emission thresholds set forth
in Table 1 in the beginning of section (e).
(2.2.2) Manufacturers may use other
monitoring strategies for the heated catalyst but must submit the alternate
plan to the Executive Officer for approval. The Executive Officer shall approve
alternate strategies for monitoring heated catalyst systems based on comparable
reliability and timeliness to these requirements in detecting a catalyst
heating malfunction.
(2.3) Monitoring Conditions: Manufacturers
shall define the monitoring conditions for malfunctions identified in section
(e)(2.2) in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements).
(2.4) MIL
Illumination and Fault Code Storage: General requirements for MIL illumination
and fault code storage are set forth in section (d)(2).
(3)
Misfire Monitoring
(3.1) Requirement:
(3.1.1) The OBD II system shall monitor the
engine for misfire.
(3.1.2) The OBD
II system shall identify the specific cylinder that is experiencing misfire.
Manufacturers may request Executive Officer approval to store a general misfire
fault code instead of a cylinder specific fault code under certain operating
conditions. The Executive Officer shall approve the request upon determining
that the manufacturer has submitted data and/or an engineering evaluation that
demonstrate that the misfiring cylinder cannot be reliably identified when the
conditions occur.
(3.1.3) If more
than one cylinder is misfiring, a separate fault code shall be stored
indicating that multiple cylinders are misfiring except as allowed below. When
identifying multiple cylinder misfire, the OBD II system is not required to
also identify each of the misfiring cylinders individually through separate
fault codes. For 2005 and subsequent model year vehicles, if more than 90
percent of the detected misfires occur in a single cylinder, the manufacturer
may elect to store the appropriate fault code indicating the specific misfiring
cylinder in lieu of the multiple cylinder misfire fault code. If, however, two
or more cylinders individually have more than 10 percent of the total number of
detected misfires, a multiple cylinder fault code must be
stored.
(3.2) Malfunction
Criteria: The OBD II system shall detect a misfire malfunction pursuant to the
following:
(3.2.1) Misfire causing catalyst
damage for all vehicles:
(A) Manufacturers
shall determine the percentage of misfire evaluated in 200 revolution
increments for each engine speed and load condition that would result in a
temperature that causes catalyst damage. The manufacturer shall submit
documentation to support this percentage of misfire as required in section
(i)(2.5). For every engine speed and load condition that this percentage of
misfire is determined to be lower than five percent, the manufacturer may set
the malfunction criteria at five percent.
(B) Subject to Executive Officer approval, a
manufacturer may employ a longer interval than 200 revolutions but only for
determining, on a given driving cycle, the first misfire exceedance as provided
in section (e)(3.4.1)(A) below. Executive Officer approval shall be granted
upon determining that the manufacturer has submitted data and/or an engineering
evaluation that demonstrate that catalyst damage would not occur due to
unacceptably high catalyst temperatures before the interval has
elapsed.
(C) A misfire malfunction
shall be detected if the percentage of misfire established in section
(e)(3.2.1)(A) is exceeded. For multiple cylinder misfire situations that result
in a misfire rate greater than or equal to 50 percent of all engine firings,
the OBD II system shall only be required to detect a misfire malfunction for
situations that are caused by a single component failure.
(D) For purposes of establishing the
temperature at which catalyst damage occurs as required in section
(e)(3.2.1)(A), on 2005 and subsequent model year vehicles, manufacturers may
not define catalyst damage at a temperature more severe than what the catalyst
system could be operated at for ten consecutive hours and still meet the
applicable FTP full useful life standards.
(3.2.2) Misfire causing emissions to exceed
an emission threshold:
(A) Except as provided
for plug-in hybrid electric vehicles in section (e)(3.2.3) below, manufacturers
shall determine the percentage of misfire evaluated in 1000 revolution
increments that would cause emissions from an emission durability demonstration
vehicle to exceed the thresholds specified in section (e)(3.2.2)(A)(i) or (ii)
if the percentage of misfire were present from the beginning of the test. To
establish this percentage of misfire, the manufacturer shall utilize misfire
events occurring at equally spaced, complete engine cycle intervals, across
randomly selected cylinders throughout each 1000-revolution increment. If this
percentage of misfire is determined to be lower than one percent, the
manufacturer may set the malfunction criteria at one percent.
(i) For non-Low Emission Vehicle III
applications, the threshold is 1.5 times any of the applicable FTP
standards.
(ii) For Low Emission
Vehicle III applications, the thresholds are any of the applicable thresholds
set forth in Table 1 in the beginning of section (e).
(B) Subject to Executive Officer approval, a
manufacturer may employ other revolution increments. The Executive Officer
shall grant approval upon determining that the manufacturer has demonstrated
that the strategy would be equally effective and timely in detecting
misfire.
(C) A malfunction shall be
detected if the percentage of misfire established in section (3.2.2)(A) is
exceeded regardless of the pattern of misfire events (e.g., random, equally
spaced, continuous, etc.). For multiple cylinder misfire situations that result
in a misfire rate greater than or equal to 50 percent of all engine firings,
the OBD II system shall only be required to detect a misfire malfunction for
situations that are caused by a single component failure.
(3.2.3) Misfire on plug-in hybrid electric
vehicles:
(A) A manufacturer shall detect a
misfire malfunction when the percentage of misfire is equal to or exceeds two
percent. The manufacturer shall evaluate the percentage of misfire in 1000
cumulative revolution increments.
(B) Upon request by the manufacturer and upon
determining that the manufacturer has submitted data and/or engineering
evaluation which support the request, the Executive Officer shall revise the
percentage of misfire malfunction criteria in section (e)(3.2.3)(A) upward to
exclude detection of misfire that cannot cause the vehicle's emissions to
exceed:
(i) For non-Low Emission Vehicle III
applications, 1.5 times any of the applicable FTP standards.
(ii) For Low Emission Vehicle III
applications, any of the applicable emission thresholds set forth in Table 1 in
the beginning of section (e).
(C) For 2004 through 2018 model year
vehicles, a manufacturer may detect a misfire malfunction in accordance with
the requirements in section (e)(3.2.2) in lieu of the requirements in section
(e)(3.2.3).
(D) For multiple
cylinder misfire situations that result in a misfire rate greater than or equal
to 50 percent of all engine firings, the OBD II system shall only be required
to detect a misfire malfunction for situations that are caused by a single
component failure.
(3.3) Monitoring Conditions:
(3.3.1) Manufacturers shall continuously
monitor for misfire under the following conditions:
(A) Except as provided in section (e)(3.3.6)
below, from no later than the end of the second crank shaft revolution after
engine start,
(B) While under
positive torque conditions during the rise time and settling time for engine
speed to reach the desired idle engine speed at engine start-up (i.e.,
"flare-up" and "flare-down"), and
(C) Under all positive torque engine speeds
and load conditions except within the following range: the engine operating
region bound by the positive torque line (i.e., engine load with the
transmission in neutral), and the two following engine operating points: an
engine speed of 3000 rpm with the engine load at the positive torque line, and
the redline engine speed (defined in section (c)) with the engine's manifold
vacuum at four inches of mercury lower than that at the positive torque
line.
(3.3.2) If a
monitoring system cannot detect all misfire patterns under all required engine
speed and load conditions as required in section (e)(3.3.1) above, the
manufacturer may request Executive Officer approval to accept the monitoring
system. In evaluating the manufacturer's request, the Executive Officer shall
consider the following factors: the magnitude of the region(s) in which misfire
detection is limited, the degree to which misfire detection is limited in the
region(s) (i.e., the probability of detection of misfire events), the frequency
with which said region(s) are expected to be encountered in-use, the type of
misfire patterns for which misfire detection is troublesome, and demonstration
that the monitoring technology employed is not inherently incapable of
detecting misfire under required conditions (i.e., compliance can be achieved
on other engines). The evaluation shall be based on the following misfire
patterns: equally spaced misfire occurring on randomly selected cylinders,
single cylinder continuous misfire, and paired cylinder (cylinders firing at
the same crank angle) continuous misfire.
(3.3.3) A manufacturer may request Executive
Officer approval of a monitoring system that has reduced misfire detection
capability during the portion of the first 1000 revolutions after engine start
that a cold start emission reduction strategy that reduces engine torque (e.g.,
spark retard strategies) is active. The Executive Officer shall approve the
request upon determining that the manufacturer has demonstrated that the
probability of detection is greater than or equal to 75 percent during the
worst case condition (i.e., lowest generated torque) for a vehicle operated
continuously at idle (park/neutral idle) on a cold start between 50-86 degrees
Fahrenheit (or 10-30 degrees Celsius) and that the technology cannot reliably
detect a higher percentage of the misfire events during the
conditions.
(3.3.4) A manufacturer
may request Executive Officer approval to disable misfire monitoring or employ
an alternate malfunction criterion when misfire cannot be distinguished from
other effects.
(A) Upon determining that the
manufacturer has presented documentation that demonstrates the disablement
interval or period of use of an alternate malfunction criterion is limited only
to that necessary for avoiding false detection, the Executive Officer shall
approve the disablement or use of the alternate malfunction criterion for
conditions involving:
(i) rough
road,
(ii) fuel cut,
(iii) gear changes for manual transmission
vehicles,
(iv) traction control or
other vehicle stability control activation such as anti-lock braking or other
engine torque modifications to enhance vehicle stability,
(v) off-board control or intrusive activation
of vehicle components or diagnostics during service or assembly plant
testing,
(vi) portions of intrusive
evaporative system or EGR diagnostics that can significantly affect engine
stability (i.e., while the purge valve is open during the vacuum pull-down of a
evaporative system leak check but not while the purge valve is closed and the
evaporative system is sealed or while an EGR diagnostic causes the EGR valve to
be intrusively cycled on and off during positive torque conditions),
or
(vii) engine speed, load, or
torque transients due to throttle movements more rapid than occurs over the
US06 cycle for the worst case vehicle within each test
group.
(B) Additionally,
the Executive Officer will approve a manufacturer's request in accordance with
sections (e)(17.3), (17.4), and (17.6) to disable misfire monitoring when fuel
level is 15 percent or less of the nominal capacity of the fuel tank, when PTO
units are active, or while engine coolant temperature is below 20 degrees
Fahrenheit (or -6.7 degrees Celsius). The Executive Officer will approve a
request to continue disablement on engine starts when engine coolant
temperature is below 20 degrees Fahrenheit (or -6.7 Celsius) at engine start
until engine coolant temperature exceeds 70 degrees Fahrenheit (or 21.1 degrees
Celsius).
(C) In general, for 2005
and subsequent model year vehicles, the Executive Officer shall not approve
disablement for conditions involving normal air conditioning compressor cycling
from on-to-off or off-to-on, automatic transmission gear shifts (except for
shifts occurring during wide open throttle operation), transitions from idle to
off-idle, normal engine speed or load changes that occur during the engine
speed rise time and settling time (i.e., "flare-up" and "flare-down")
immediately after engine starting without any vehicle operator-induced actions
(e.g., throttle stabs), or excess acceleration (except for acceleration rates
that exceed the maximum acceleration rate obtainable at wide open throttle
while the vehicle is in gear due to abnormal conditions such as slipping of a
clutch).
(D) The Executive Officer
may approve misfire monitoring disablement or use of an alternate malfunction
criterion for any other condition on a case by case basis upon determining that
the manufacturer has demonstrated that the request is based on an unusual or
unforeseen circumstance and that it is applying the best available computer and
monitoring technology.
(3.3.5) For engines with more than eight
cylinders that cannot meet the requirements of section (e)(3.3.1), a
manufacturer may request Executive Officer approval to use alternative misfire
monitoring conditions. The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data and/or an engineering
evaluation which demonstrate that misfire detection throughout the required
operating region cannot be achieved when employing proven monitoring technology
(i.e., a technology that provides for compliance with these requirements on
other engines) and provided misfire is detected to the fullest extent permitted
by the technology. However, the Executive Officer may not grant the request if
the misfire detection system is unable to monitor during all positive torque
operating conditions encountered during an FTP cycle.
(3.3.6) For engines that employ engine
shutoff strategies that do not require the vehicle operator to restart the
engine to continue driving (e.g., hybrid vehicle or a vehicle with a start-stop
system with engine shutoff at idle), a manufacturer shall request Executive
Officer approval of the monitoring conditions under which misfire monitoring
occurs after engine fueling begins for the initial start and after each time
fueling resumes. Executive Officer approval of the monitoring conditions shall
be based on the equivalence of the conditions to those specified in section
(e)(3.3.1)(A) above. For 2019 and subsequent model year hybrid vehicles, the
OBD II system shall monitor for misfire from no later than the end of the
second crankshaft revolution after engine fueling begins for the initial start
and after each time fueling resumes.
(3.4) MIL Illumination and Fault Code
Storage:
(3.4.1) Misfire causing catalyst
damage. Upon detection of the percentage of misfire specified in section
(e)(3.2.1) above, the following criteria shall apply for MIL illumination and
fault code storage:
(A) Pending fault codes
(i) A pending fault code shall be stored immediately if, during a single
driving cycle, the specified percentage of misfire is exceeded three times when
operating in the positive torque region encountered during an FTP cycle or is
exceeded on a single occasion when operating at any other engine speed and load
condition in the positive torque region defined in section (e)(3.3.1).
(ii) Immediately after a pending fault code
is stored as specified in section (e)(3.4.1)(A)(i) above, the MIL shall blink
once per second at all times while misfire is occurring during the driving
cycle.
a. The MIL may be extinguished during
those times when misfire is not occurring during the driving cycle.
b. If, at the time a misfire malfunction
occurs, the MIL is already illuminated for a malfunction other than misfire,
the MIL shall blink as previously specified in section (e)(3.4.1)(A)(ii) while
misfire is occurring. If misfiring ceases, the MIL shall stop blinking but
remain illuminated as required by the other
malfunction.
(B) Confirmed fault codes
(i) If a pending fault code for exceeding the
percentage of misfire set forth in section (e)(3.2.1) is stored, the OBD II
system shall immediately store a confirmed fault code if the percentage of
misfire specified in section (e)(3.2.1) is again exceeded one or more times
during any of the two following events:
(a)
the driving cycle immediately following the storage of the pending fault code,
regardless of the conditions encountered during the driving cycle; or
(b) on the next driving cycle in which
similar conditions (see section (c)) to the engine conditions that occurred
when the pending fault code was stored are encountered.
(ii) If a pending fault code for exceeding
the percentage of misfire set forth in section (e)(3.2.2) is stored from a
previous driving cycle, the OBD II system shall immediately store a confirmed
fault code if the percentage of misfire specified in section (e)(3.2.1) is
exceeded one or more times regardless of the conditions encountered.
(iii) Upon storage of a confirmed fault code,
the MIL shall blink as specified in subparagraph (e)(3.4.1)(A)(ii) above as
long as misfire is occurring and the MIL shall remain continuously illuminated
if the misfiring ceases.
(C) Erasure of pending fault codes Pending
fault codes shall be erased at the end of the next driving cycle in which
similar conditions to the engine conditions that occurred when the pending
fault code was stored have been encountered without any ex-ceedance of the
specified percentage of misfire. The pending code may also be erased if similar
driving conditions are not encountered during the next 80 driving cycles
subsequent to the initial detection of a malfunction.
(D) Exemptions for vehicles with fuel shutoff
and default fuel control. Notwithstanding sections (e)(3.4.1)(A) and (B) above,
in vehicles that provide for fuel shutoff and default fuel control to prevent
over fueling during catalyst damage misfire conditions, the MIL need not blink.
Instead, the MIL may illuminate continuously in accordance with the
requirements for continuous MIL illumination in sections (e)(3.4.1)(B)(iii)
above upon detection of misfire, provided that the fuel shutoff and default
control are activated as soon as misfire is detected. Fuel shutoff and default
fuel control may be deactivated only to permit fueling outside of the misfire
range. Manufacturers may also periodically, but not more than once every 30
seconds, deactivate fuel shutoff and default fuel control to determine if the
specified percentage of misfire for catalyst damage is still being exceeded.
Normal fueling and fuel control may be resumed if the specified percentage of
misfire for catalyst damage is no longer being exceeded.
(E) Manufacturers may request Executive
Officer approval of strategies that continuously illuminate the MIL in lieu of
blinking the MIL during extreme catalyst damage misfire conditions (i.e.,
catalyst damage misfire occurring at all engine speeds and loads). Executive
Officer approval shall be granted upon determining that the manufacturer
employs the strategy only when catalyst damage misfire levels cannot be avoided
during reasonable driving conditions and the manufacturer has demonstrated that
the strategy will encourage operation of the vehicle in conditions that will
minimize catalyst damage (e.g., at low engine speeds and
loads).
(3.4.2) Misfire
causing emissions to exceed an emission threshold. Upon detection of the
percentage of misfire specified in section (e)(3.2.2), the following criteria
shall apply for MIL illumination and fault code storage:
(A) Misfire within the first 1000 revolutions
after engine start.
(i) A pending fault code
shall be stored no later than after the first ex-ceedance of the specified
percentage of misfire during a single driving cycle if the exceedance occurs
within the first 1000 revolutions after engine start (defined in section (c))
during which misfire detection is active.
(ii) If a pending fault code is stored, the
OBD II system shall illuminate the MIL and store a confirmed fault code within
ten seconds if an excee-dance of the specified percentage of misfire is again
detected in the first 1000 revolutions during any subsequent driving cycle,
regardless of the conditions encountered during the driving cycle.
(iii) The pending fault code shall be erased
at the end of the next driving cycle in which similar conditions to the engine
conditions that occurred when the pending fault code was stored have been
encountered without an exceedance of the specified percentage of misfire. The
pending code may also be erased if similar conditions are not encountered
during the next 80 driving cycles immediately following the initial detection
of the malfunction.
(B)
Exceedances after the first 1000 revolutions after engine start.
(i) A pending fault code shall be stored no
later than after the fourth exceedance of the percentage of misfire specified
in section (e)(3.2.2) during a single driving cycle.
(ii) If a pending fault code is stored, the
OBD II system shall illuminate the MIL and store a confirmed fault code within
ten seconds if the percentage of misfire specified in section (e)(3.2.2) is
again exceeded four times during:
(a) the
driving cycle immediately following the storage of the pending fault code,
regardless of the conditions encountered during the driving cycle; or
(b) on the next driving cycle in which
similar conditions (see section (c)) to the engine conditions that occurred
when the pending fault code was stored are encountered. Additionally, the
pending fault code shall continue to be stored in accordance with section
(g)(4.4.5).
(iii) The
pending fault code may be erased at the end of the next driving cycle in which
similar conditions to the engine conditions that occurred when the pending
fault code was stored have been encountered without an exceedance of the
specified percentage of misfire. The pending code may also be erased if similar
conditions are not encountered during the next 80 driving cycles immediately
following initial detection of the malfunction.
(3.4.3) Misfire on plug-in hybrid electric
vehicles. Upon detection of the percentage of misfire specified in section
(e)(3.2.3)(A), the following criteria shall apply for MIL illumination and
fault code storage:
(A) A pending fault code
shall be stored no later than after the first ex-ceedance of the specified
percentage of misfire during a single driving cycle.
(B) If a pending fault code is stored, the
OBD II system shall illuminate the MIL and store a confirmed fault code within
ten seconds if the percentage of misfire specified in section (e)(3.2.3)(A) is
again exceeded one time during:
(a) the
driving cycle immediately following the storage of the pending fault code,
regardless of the conditions encountered during the driving cycle; or
(b) on the next driving cycle in which
similar conditions (see section (c)) to the engine conditions that occurred
when the pending fault code was stored are encountered. Additionally, the
pending fault code shall continue to be stored in accordance with section
(g)(4.4.5).
(C) The
pending fault code may be erased at the end of the next driving cycle in which
similar conditions to the engine conditions that occurred when the pending
fault code was stored have been encountered without an exceedance of the
specified percentage of misfire. The pending code may also be erased if similar
conditions are not encountered during the next 80 driving cycles immediately
following initial detection of the malfunction.
(3.4.4) Storage of freeze frame conditions.
(A) For vehicles using SAE J1979:
(i) A manufacturer shall store and erase
freeze frame conditions either in conjunction with storing and erasing a
pending fault code or in conjunction with storing and erasing a confirmed fault
code.
(ii) If freeze frame
conditions are stored for a malfunction other than misfire or fuel system
malfunction (see section (e)(6)) when a misfire fault code is stored as
specified in section (e)(3.4) above, the stored freeze frame information shall
be replaced with freeze frame information regarding the misfire
malfunction.
(B) For
vehicles using SAE J1979-2: A manufacturer shall store and erase freeze frame
conditions in accordance with section (d)(2.2.7)(B).
(3.4.5) Storage of misfire conditions for
similar conditions determination. Upon detection of misfire under sections
(e)(3.4.1), (3.4.2), or (3.4.3), manufacturers shall store the following engine
conditions: engine speed, load, and warm-up status of the first misfire event
that resulted in the storage of the pending fault code.
(3.4.6) Extinguishing the MIL. The MIL may be
extinguished after three sequential driving cycles in which similar conditions
have been encountered without an exceedance of the specified percentage of
misfire.
(4)
Evaporative System Monitoring
(4.1) Requirement: The OBD II system shall
verify purge flow from the evaporative system and shall monitor the complete
evaporative system, excluding the tubing and connections between the purge
valve and the intake manifold, for vapor leaks to the atmosphere. Individual
components of the evaporative system (e.g. valves, sensors, etc.) shall be
monitored in accordance with the comprehensive components requirements in
section (e)(15) (e.g., for circuit continuity, out of range values,
rationality, proper functional response, etc.). Vehicles not subject to
evaporative emission standards shall be exempt from monitoring of the
evaporative system. For alternate-fueled vehicles subject to evaporative
emission standards, manufacturers shall submit a monitoring plan to the
Executive Officer for approval. The Executive Officer shall approve the request
upon determining that the manufacturer has submitted data and/or engineering
evaluation that demonstrate that the monitoring plan is as reliable and
effective as the monitoring plan required for gasoline vehicles under section
(e)(4).
(4.2) Malfunction Criteria:
(4.2.1) For purposes of section (e)(4), an
orifice shall be defined as an O'Keefe Controls Co. precision metal "Type B"
orifice with NPT connections with a diameter of the specified dimension (e.g.,
part number B-20-SS for a stainless steel 0.020 inch diameter
orifice).
(4.2.2) The OBD II system
shall detect an evaporative system malfunction when any of the following
conditions exist:
(A) Except as specified in
section (e)(4.2.2)(D), no purge flow from the evaporative system to the engine
(i.e., to the enclosed area of the air intake system) can be detected by the
OBD II system;
(B) The complete
evaporative system contains a leak or leaks that cumulatively are greater than
or equal to a leak caused by a 0.040 inch diameter orifice;
(C) The complete evaporative system contains
a leak or leaks that cumulatively are greater than or equal to a leak caused by
a 0.020 inch diameter orifice; or
(D) For high-load purge lines (i.e., lines
for purging the evaporative system canister under conditions where the intake
manifold pressure is greater than ambient pressure) on vehicles with forced
induction engines, no purge flow from the evaporative system to the engine
(i.e., to the enclosed area of the air intake system) can be detected by the
OBD II system.
(4.2.3) On
vehicles with fuel tank capacity greater than 25.0 gallons, a manufacturer may
request the Executive Officer to revise the orifice size in sections
(e)(4.2.2)(B) and/or (C) if the most reliable monitoring method available
cannot reliably detect a system leak of the magnitudes specified. The Executive
Officer shall approve the request upon determining that the manufacturer has
provided data and/or engineering analysis that demonstrate the need for the
request.
(4.2.4) Upon request by
the manufacturer and upon determining that the manufacturer has submitted data
and/or engineering evaluation which support the request, the Executive Officer
shall revise the orifice size in sections (e)(4.2.2)(B) and/or (C) upward to
exclude detection of leaks that cannot cause evaporative or running loss
emissions to exceed 1.5 times the applicable standards.
(4.2.5) A manufacturer may request Executive
Officer approval to revise the orifice size in section (e)(4.2.2)(B) to a 0.090
inch diameter orifice. The Executive Officer shall approve the request upon the
manufacturer submitting data and/or engineering analysis and the Executive
Officer finding that:
(A) the monitoring
strategy for detecting orifices specified in section (e)(4.2.2)(C) meets the
monitoring conditions requirements of section (e)(4.3.2); and
(B) the monitoring strategy for detecting
0.090 inch diameter orifices yields an in-use monitor performance ratio (as
defined in section (d)(4)) that meets or exceeds 0.620.
(4.2.6) For the 2004 and 2005 model years
only, manufacturers that use separate monitors to identify leaks (as specified
in (e)(4.2.2.)(B) or (C)) in different portions of the complete evaporative
system (e.g., separate monitors for the fuel tank to canister portion and for
the canister to purge valve portion of the system) may request Executive
Officer approval to revise the malfunction criteria in sections (e)(4.2.2)(B)
and (C) to identify a malfunction when the separately monitored portion of the
evaporative system (e.g., the fuel tank to canister portion) has a leak (or
leaks) that is greater than or equal to the specified size in lieu of when the
complete evaporative system has a leak (or leaks) that is greater than or equal
to the specified size. The Executive Officer shall approve the request upon
determining that the manufacturer utilized the same monitoring strategy (e.g.,
monitoring portions of the complete system with separate monitors) on vehicles
prior to the 2004 model year and that the monitoring strategy provides further
isolation of the malfunction for repair technicians by utilizing separate fault
codes for each monitored portion of the evaporative system.
(4.2.7) For vehicles with multiple fuel
tanks, canisters, and/or purge valves, a manufacturer may request the Executive
Officer to approve multiple "complete evaporative systems" on the vehicle with
regards to the requirements of sections (e)(4.2.2)(B) and (C) if the most
reliable monitoring method available cannot reliably detect a system leak of
the magnitudes specified. The Executive Officer shall approve the request upon
determining that the manufacturer has provided data and/or engineering analysis
that demonstrate the need for the request and that show the "complete
evaporative system" does not have any shared vapor lines or paths with any
other "complete evaporative system" in the vehicle. The manufacturer is
required to meet the requirements of sections (e)(4.2.2)(B) and (C) for each
"complete evaporative system."
(4.2.8) For vehicles subject to the
requirements of section (e)(4.2.2)(A) or (e)(4.2.2)(D):
(A) Except as provided for in sections
(e)(4.2.8)(A)(i), (e)(4.2.8)(A)(ii), and (e)(4.2.8)(C)(i), for vehicles that
utilize more than one purge flow path (e.g., a turbo-charged engine with a
low-load purge line and a high-load purge line), the OBD II system shall verify
the criteria of section (e)(4.2.2)(A) or (D) (i.e., purge flow to the engine)
for all purge flow paths.
(i) Except as
provided for high-load purge lines under section (e)(4.2.8)(A)(ii), if a
manufacturer demonstrates that blockage, leakage, or disconnection of one of
the purge flow paths cannot cause a measurable emission increase during any
reasonable in-use driving conditions, monitoring of that flow path is not
required.
(ii) For manufacturers
subject to the requirements of section (e)(4.2.2)(D) on forced induction
engines with separate low-load purge lines and high-load purge lines, if a
manufacturer demonstrates that the purge mass flow through the high-load flow
path is less than 1 percent of the total purge mass flow to the engine on the
US06 cycle, monitoring of purge flow through the high-load purge line is not
required.
(B) For
monitoring strategies designed to detect malfunctions identified in sections
(e)(4.2.2)(A) and (e)(4.2.2)(D), a manufacturer may request Executive Officer
approval to detect the malfunctions using monitoring strategies that do not
directly confirm evaporative purge delivery to the engine but infer it through
other sensed parameters or conditions. The Executive Officer shall approve the
monitoring strategy upon determining that data and/or engineering analysis
submitted by the manufacturer demonstrate equivalent effectiveness in detecting
malfunctions.
(C) For vehicles
subject to the requirements of section (e)(4.2.2)(D) and that do not meet the
criteria of section (e)(4.2.8)(A)(ii):
(i) For
vehicles not included in the phase-in specified in section (e)(4.2.8)(C)(ii), a
manufacturer may request Executive Officer approval of a monitoring strategy
that cannot detect all disconnections, broken lines, blockages, or any other
malfunctions that can impact purge flow delivery to the engine as required in
section (e)(4.2.2)(D). The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data and/or engineering
evaluation demonstrating the following: the degree to which purge flow
monitoring is limited is small relative to the fully monitored purge lines
(e.g., blocked high-load purge lines can be detected but disconnections or
broken lines cannot be detected, or high-load purge lines are fully monitored
for purge flow delivery except for a one-inch portion after the venturi where a
disconnection or broken fitting cannot be detected), the monitoring of the
high-load purge lines cannot be fully achieved when employing proven monitoring
technology (i.e., a technology that provides for compliance with these
requirements on other engines), and the high-load purge system design is
inherently resistant to deterioration (e.g., breakage, disconnections,
blockage) of the unmonitored portions of the purge lines.
(ii) For 20 percent of 2019 model year
vehicles, 50 percent of 2020 model year vehicles, and 100 percent of 2021 model
year vehicles, the manufacturer may not design monitoring strategies for
section (e)(4.2.2)(D) that cannot detect disconnections, broken lines,
blockages, or any other malfunctions that prevent purge flow delivery to the
engine (e.g., monitors that cannot detect a disconnection or blockage of any
portion of the purge lines prior to purge flow delivery to the
engine).
(4.3) Monitoring Conditions:
(4.3.1) Manufacturers shall define the
monitoring conditions for malfunctions identified in sections (e)(4.2.2)(A),
(B), and (D) (i.e., purge flow and 0.040 inch leak detection) in accordance
with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements).
(4.3.2)
Manufacturers shall define the monitoring conditions for malfunctions
identified in section (e)(4.2.2)(C) (i.e., 0.020 inch leak detection) in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements). Additionally, manufacturers shall track and report the in-use
performance of the evaporative system monitors under section (e)(4.2.2)(C) in
accordance with section (d)(3.2.2).
(A) For
vehicles using SAE J1979, for purposes of tracking and reporting as required in
section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (e)(4.2.2)(C) shall be tracked separately but reported as a single set
of values as specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (e)(4.2.2)(C) shall
be tracked and reported separately as specified in section (d)(5.1.3) or
tracked separately but reported as a single set of values as specified in
section (d)(5.2.2)(B), whichever is applicable.
(4.3.3) Manufacturers may disable or abort an
evaporative system monitor when the fuel tank level is over 85 percent of
nominal tank capacity or during a refueling event.
(4.3.4) Manufacturers may request Executive
Officer approval to execute the evaporative system monitor only on driving
cycles determined by the manufacturer to be cold starts if the condition is
needed to ensure reliable monitoring. The Executive Officer may not approve
criteria that exclude engine starts from being considered as cold starts solely
on the basis that ambient temperature exceeds (i.e., indicates a higher
temperature than) engine coolant temperature at engine start. The Executive
Officer shall approve the request upon determining that data and/or an
engineering evaluation submitted by the manufacturer demonstrate that a
reliable check can only be made on driving cycles when the cold start criteria
are satisfied.
(4.3.5)
Manufacturers may temporarily disable the evaporative purge system to perform
an evaporative system leak check.
(4.4) MIL Illumination and Fault Code
Storage:
(4.4.1) Except as provided below for
fuel cap leaks and alternate statistical MIL illumination protocols, general
requirements for MIL illumination and fault code storage are set forth in
section (d)(2).
(4.4.2) If the OBD
II system is capable of discerning that a system leak is being caused by a
missing or improperly secured fuel cap:
(A)
The manufacturer is not required to illuminate the MIL or store a fault code if
the vehicle is equipped with an alternative indicator for notifying the vehicle
operator of the malfunction. The alternative indicator shall be of sufficient
illumination and location to be readily visible under all lighting
conditions.
(B) If the vehicle is
not equipped with an alternative indicator and the MIL illuminates, the MIL may
be extinguished and the corresponding fault codes erased once the OBD II system
has verified that the fuel cap has been securely fastened and the MIL has not
been illuminated for any other type of malfunction.
(C) The Executive Officer may approve other
strategies that provide equivalent assurance that a vehicle operator will be
promptly notified of a missing or improperly secured fuel cap and that
corrective action will be undertaken.
(4.4.3) Notwithstanding section (d)(2.2.6),
manufacturers may request Executive Officer approval to use alternative
statistical MIL illumination and fault code storage protocols that require up
to twelve driving cycles on average for monitoring strategies designed to
detect malfunctions specified by section (e)(4.2.2)(C). Executive Officer
approval shall be granted in accordance with the bases identified in section
(d)(2.2.6) and upon determination that the manufacturer has submitted data
and/or an engineering analysis demonstrating that the most reliable monitoring
method available cannot reliably detect a malfunction of the specified size
without the additional driving cycles and that the monitoring system will still
meet the monitoring conditions requirements specified in sections (d)(3.1) and
(3.2).
(5)
Secondary Air System Monitoring
(5.1) Requirement: The OBD II system on
vehicles equipped with any form of secondary air delivery system shall monitor
the proper functioning of the secondary air delivery system including all air
switching valve(s). The individual electronic components (e.g., actuators,
valves, sensors, etc.) in the secondary air system shall be monitored in
accordance with the comprehensive component requirements in section
(e)(15).
(5.2) Malfunction
Criteria:
(5.2.1) For purposes of section
(e)(5):
(A) "Air flow" is defined as the air
flow delivered by the secondary air system to the exhaust system. For vehicles
using secondary air systems with multiple air flow paths/distribution points,
the air flow to each bank (i.e., a group of cylinders that share a common
exhaust manifold, catalyst, and control sensor) shall be monitored in
accordance with the malfunction criteria in section (e)(5.2.3) unless complete
blocking of air delivery to one bank does not cause a measurable increase in
emissions.
(B) "Normal operation"
is defined as the condition when the secondary air system is activated during
catalyst and/or engine warm-up following engine start and may not include the
condition when the secondary air system is intrusively turned on solely for the
purpose of monitoring.
(5.2.2) For all Low Emission Vehicle I
applications:
(A) Except as provided in
sections (e)(5.2.2)(B) and (C), the OBD II system shall detect a secondary air
system malfunction prior to a decrease from the manufacturer's specified air
flow that would cause a vehicle's emissions to exceed 1.5 times any of the
applicable FTP standards.
(B)
Manufacturers may request Executive Officer approval to detect a malfunction
when no detectable amount of air flow is delivered in lieu of the malfunction
criteria in section (e)(5.2.2)(A). The Executive Office shall grant approval
upon determining that deterioration of the secondary air system is unlikely
based on data and/or engineering evaluation submitted by the manufacturer
demonstrating that the materials used for the secondary air system (e.g., air
hoses, tubing, valves, connectors, etc.) are inherently resistant to
disconnection, corrosion, or other deterioration.
(C) For vehicles in which no deterioration or
failure of the secondary air system would result in a vehicle's emissions
exceeding the thresholds specified in section (e)(5.2.2)(A), the OBD II system
shall detect a malfunction when no detectable amount of air flow is
delivered.
(5.2.3) For
all Low Emission Vehicle II applications and all 2009 and subsequent model year
vehicles:
(A) For 2004 and 2005 model year
vehicles, manufacturers shall use the malfunction criteria specified for Low
Emission Vehicle I applications in section (e)(5.2.2).
(B) For 2006 and subsequent model year
vehicles, except as provided in sections (e)(5.2.3)(C) and (D), the OBD II
system shall detect a secondary air system malfunction prior to a decrease from
the manufacturer's specified air flow during normal operation that would cause
a vehicle's emissions to exceed:
(i) For
non-Low Emission Vehicle III applications, 1.5 times any of the applicable FTP
standards.
(ii) For Low Emission
Vehicle III applications, any of the applicable emission thresholds set forth
in Table 1 in the beginning of section (e).
(C) For 2006 and 2007 model year vehicles
only, a manufacturer may request Executive Officer approval to detect a
malfunction when no detectable amount of air flow is delivered during normal
operation in lieu of the malfunction criteria in section (e)(5.2.3)(B) (e.g.,
1.5 times the standard) during normal operation. Executive Officer approval
shall be granted upon determining that the manufacturer has submitted data
and/or engineering analysis that demonstrate that the monitoring system is
capable of detecting malfunctions prior to a decrease from the manufacturer's
specified air flow that would cause a vehicle's emissions to exceed 1.5 times
any of the applicable FTP standards during an intrusive operation of the
secondary air system later in the same driving cycle.
(D) For vehicles in which no deterioration or
failure of the secondary air system would result in a vehicle's emissions
exceeding the thresholds specified in section (e)(5.2.3)(B), the OBD II system
shall detect a malfunction when no detectable amount of air flow is delivered
during normal operation.
(5.3) Monitoring Conditions:
(5.3.1) For all Low Emission Vehicle I
applications: Manufacturers shall define the monitoring conditions in
accordance with section (d)(3.1).
(5.3.2) For all Low Emission Vehicle II
applications and all 2009 and subsequent model year vehicles:
(A) For 2004 and 2005 model year vehicles,
manufacturers shall define the monitoring conditions in accordance with section
(d)(3.1).
(B) For 2006 and
subsequent model year vehicles, manufacturers shall define the monitoring
conditions in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum
ratio requirements). Additionally, manufacturers shall track and report the
in-use performance of the secondary air system monitors under section (e)(5.2)
in accordance with section (d)(3.2.2).
(i) For
vehicles using J1979, for purposes of tracking and reporting as required in
section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (e)(5.2) during normal operation of the secondary air system shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(ii) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (e)(5.2) during normal operation of the secondary air system shall be
tracked and reported separately as specified in section (d)(5.1.3) or tracked
separately but reported as a single set of values as specified in section
(d)(5.2.2)(B), whichever is applicable.
(5.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(6)
Fuel System Monitoring
(6.1) Requirement: The OBD II system shall
monitor the fuel delivery system to determine its ability to provide compliance
with applicable standards.
(6.2)
Malfunction Criteria:
(6.2.1) The OBD II
system shall detect a malfunction of the fuel delivery system when any of the
following occurs:
(A) The fuel delivery
system is unable to maintain a vehicle's emissions at or below:
(i) For non-Low Emission Vehicle III
applications, 1.5 times any of the applicable FTP standards; or
(ii) For Low Emission Vehicle III
applications, any of the applicable emission thresholds set forth in Table 1 in
the beginning of section (e); or
(B) If equipped, the feedback control based
on a secondary oxygen or exhaust gas sensor is unable to maintain a vehicle's
emissions (except as a result of a malfunction specified in section
(e)(6.2.1)(C)) at or below:
(i) For non-Low
Emission Vehicle III applications, 1.5 times any of the applicable FTP
standards; or
(ii) For Low Emission
Vehicle III applications, any of the applicable emission thresholds set forth
in Table 1 in the beginning of section (e); or
(C) Except as required in section (e)(6.2.6),
for 25 percent of all 2011 model year vehicles, 50 percent of all 2012 model
year vehicles, 75 percent of all 2013 model year vehicles, and 100 percent of
all 2014 model year vehicles, an air-fuel ratio cylinder imbalance (e.g., the
air-fuel ratio in one or more cylinders is different than the other cylinders
due to a cylinder specific malfunction such as an intake manifold leak at a
particular cylinder, fuel injector problem, an individual cylinder EGR runner
flow delivery problem, an individual variable cam lift malfunction such that an
individual cylinder is operating on the wrong cam lift profile, or other
similar problems) occurs in one or more cylinders such that the fuel delivery
system is unable to maintain a vehicle's emissions at or below:
(i) For non-Low Emission Vehicle III
applications:
a. For 2011 through 2014 model
year vehicles, 4.0 times any of the applicable FTP standards for PC/LDT SULEV
II vehicles and 3.0 times any of the applicable FTP standards for all other
vehicles.
b. For 2015 and
subsequent model year vehicles, 1.5 times any of the applicable FTP
standards.
c. In lieu of using 1.5
times any of the applicable FTP standards for all 2015 model year applications,
for the 2015 model year only, a manufacturer may continue to use 4.0 times any
of the applicable FTP standards for PC/LDT SULEV II vehicles and 3.0 times any
of the applicable FTP standards for other applications previously certified in
the 2011, 2012, 2013, or 2014 model year to 4.0 times or 3.0 times any of the
applicable FTP standards and carried over to the 2015 model
year.
(ii) For Low
Emission Vehicle III applications:
a. For
LEV160 vehicles, ULEV125 vehicles, and medium-duty vehicles (except MDPVs)
certified to a chassis dynamometer tailpipe emission standard:
1. For 2014 model year vehicles, 3.0 times
any of the applicable FTP NMOG+NOx or CO standards.
2. For 2015 and subsequent model vehicles,
any of the applicable emission thresholds set forth in Table 1 in the beginning
of section (e).
b. For
ULEV70 and ULEV50 vehicles:
1. For 2014
through 2018 model year vehicles, 3.0 times any of the applicable FTP NMOG+NOx
or CO standards.
2. For 2019 and
subsequent model year vehicles, any of the applicable emission thresholds set
forth in Table 1 in the beginning of section (e);
c. For SULEV30 and SULEV20 vehicles:
1. For 2014 through 2018 model year vehicles,
4.0 times any of the applicable FTP NMOG+NOx or CO standards.
2. For 2019 and subsequent model year
vehicles, any of the applicable emission thresholds set forth in Table 1 in the
beginning of section (e);
(6.2.2) Except as provided for in section
(e)(6.2.3) below, if the vehicle is equipped with adaptive feedback control,
the OBD II system shall detect a malfunction when the adaptive feedback control
has used up all of the adjustment allowed by the manufacturer.
(6.2.3) If the vehicle is equipped with
feedback control that is based on a secondary oxygen (or equivalent) sensor,
the OBD II system is not required to detect a malfunction of the fuel system
solely when the feedback control based on a secondary oxygen sensor has used up
all of the adjustment allowed by the manufacturer. However, if a failure or
deterioration results in vehicle emissions that exceed the malfunction criteria
in section (e)(6.2.1)(B), the OBD II system is required to detect a
malfunction.
(6.2.4) Except as
provided in section (e)(6.2.4)(D) below, the OBD II system shall detect a
malfunction whenever the fuel control system fails to enter closed-loop
operation (if employed) within an Executive Officer approved time interval.
Executive Officer approval of the time interval shall be granted upon
determining that the data and/or engineering evaluation submitted by the
manufacturer supports the specified times.
(A) For vehicles not included in the phase-in
specified in section (e)(6.2.4)(B) below, "closed-loop operation" as specified
in section (e)(6.2.4) above shall mean either stoichiometric or
non-stoichiometric closed-loop operation, whichever one the manufacturer
chooses.
(B) For 30 percent of
2019, 60 percent of 2020, and 100 percent of 2021 and subsequent model year
vehicles, "closed-loop operation" as specified in section (e)(6.2.4) above
shall mean stoichiometric closed-loop operation.
(C) For engines that employ engine shutoff
strategies that do not require the vehicle operator to restart the engine to
continue driving (e.g., hybrid vehicle or a vehicle with a start-stop system
with engine shutoff at idle) on 2019 and subsequent model year vehicles, the
OBD II system shall detect whenever the fuel control system fails to enter
closed-loop operation within an Executive Officer-approved time interval after
an engine restart. Executive Officer approval of the time interval shall be
granted upon determining that the data and/or engineering evaluation submitted
by the manufacturer supports the specified times.
(D) In lieu of detecting the malfunctions
specified (e)(6.2.4) above with a fuel-system specific monitor, the OBD II
system may monitor the individual parameters or components that are used as
inputs for fuel system closed-loop operation if the manufacturer demonstrates
that the monitor(s) detect all malfunctions and is equally as effective and
timely in detecting faults that prevent achieving closed-loop operation in the
time interval approved by the Executive Officer.
(6.2.5) Manufacturers may adjust the criteria
and/or limit(s) to compensate for changes in altitude, for temporary
introduction of large amounts of purge vapor, or for other similar identifiable
operating conditions when they occur.
(6.2.6) Notwithstanding the phase-in
specified in section (e)(6.2.1)(C), if a vehicle is equipped with separate EGR
flow delivery passageways (internal or external) that deliver EGR flow to
individual cylinders (e.g., an EGR system with individual delivery pipes to
each cylinder), the OBD II system shall monitor the fuel delivery system for
malfunctions specified in section (e)(6.2.1)(C) on all 2011 and subsequent
model year vehicles so equipped.
(6.2.7) For purposes of determining the fuel
system malfunction criteria in section (e)(6.2.1)(C), the manufacturer shall
establish the malfunction criteria using a fault that affects a single
cylinder.
(6.3)
Monitoring Conditions:
(6.3.1) Except as
provided in section (e)(6.3.5), the OBD II system shall monitor continuously
for malfunctions identified in sections (e)(6.2.1)(A), (e)(6.2.1)(B), and
(e)(6.2.2) (i.e., fuel delivery system, secondary feedback control, adaptive
feedback control).
(6.3.2)
Manufacturers shall define monitoring conditions for malfunctions identified in
section (e)(6.2.1)(C) (i.e., air-fuel ratio cylinder imbalance malfunctions) in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements). Additionally, for 30 percent of 2019, 60 percent of 2020, and
100 percent of 2021 and subsequent model year gasoline vehicles, manufacturers
shall track and report the in-use performance of the fuel system monitors under
section (e)(6.2.1)(C) in accordance with section (d)(3.2.2). Manufacturers that
use other existing monitors (e.g., misfire monitor under section (e)(3), fuel
system monitor under section (e)(6.2.1)(A)) to detect malfunctions identified
in section (e)(6.2.1)(C) are subject to the tracking and reporting requirements
of the other monitors.
(A) For vehicles using
SAE J1979, for purposes of tracking and reporting as required in section
(d)(3.2.2), all dedicated monitors used to detect malfunctions identified in
section (e)(6.2.1)(C) shall be tracked separately but reported as a single set
of values as specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
dedicated monitors used to detect malfunctions identified in section
(e)(6.2.1)(C) shall be tracked and reported separately as specified in section
(d)(5.1.3) or tracked separately but reported as a single set of values as
specified in section (d)(5.2.2)(B), whichever is
applicable.
(6.3.3)
Manufacturers shall define monitoring conditions for malfunctions identified in
section (e)(6.2.4) (except malfunctions identified in section (e)(6.2.4)(C),
which is provided for per section (e)(6.3.4) below) in accordance with section
(d)(3.1).
(6.3.4) Manufacturers
shall define monitoring conditions for malfunctions identified in section
(e)(6.2.4)(C) in accordance with section (d)(3.1) with the exception that
monitoring shall occur every time the monitoring conditions are met during the
driving cycle in lieu of once per driving cycle as required in section
(d)(3.1.2).
(6.3.5) Manufacturers
may request Executive Officer approval to temporarily disable continuous
monitoring under conditions technically necessary to ensure robust detection of
malfunctions and to avoid false passes and false indications of malfunctions
(e.g., for temporary introduction of large amounts of purge vapor). The
Executive Officer shall approve the request upon determining that the
manufacturer has submitted data and/or an engineering evaluation which
demonstrate that a properly operating system cannot be distinguished from a
malfunctioning system and that the disablement interval is limited only to that
which is technically necessary.
(6.4) MIL Illumination and Fault Code
Storage: For malfunctions described under section (e)(6.2.1)(C) (i.e., air-fuel
ratio cylinder imbalance malfunctions), general requirements for MIL
illumination and fault code storage are set forth in section (d)(2). The stored
fault code shall pinpoint the likely cause of the malfunction to the fullest
extent that is inherently possible based on the monitoring strategy used.
Further, the stored fault code is not required to specifically identify the
air-fuel ratio cylinder imbalance malfunction (e.g., a fault code for misfire
monitoring can be stored) if the manufacturer demonstrates that additional
monitoring hardware would be necessary to make this identification and that the
other monitor(s) robustly detects the malfunction. For all other fuel system
malfunctions, the MIL illumination and fault code storage requirements are set
forth in sections (e)(6.4.1) through (6.4.6) below.
(6.4.1) A pending fault code shall be stored
immediately upon the fuel system exceeding the malfunction criteria established
pursuant to section (e)(6.2).
(6.4.2) Except as provided below, if a
pending fault code is stored, the OBD II system shall immediately illuminate
the MIL and store a confirmed fault code if a malfunction is again detected
during any of the following two events:
(a)
the driving cycle immediately following the storage of the pending fault code,
regardless of the conditions encountered during the driving cycle; or
(b) on the next driving cycle in which
similar conditions (see section (c)) to those that occurred when the pending
fault code was stored are encountered. Additionally, the pending fault code
shall continue to be stored in accordance with section
(g)(4.4.5).
(6.4.3) The
pending fault code may be erased at the end of the next driving cycle in which
similar conditions have been encountered without an exceedance of the specified
fuel system malfunction criteria. The pending code may also be erased if
similar conditions are not encountered during the 80 driving cycles immediately
after the initial detection of a malfunction for which the pending code was
set.
(6.4.4) Storage of freeze
frame conditions.
(A) For vehicles using SAE
J1979:
(i) The OBD II system shall store and
erase freeze frame conditions either in conjunction with storing and erasing a
pending fault code or in conjunction with storing and erasing a confirmed fault
code.
(ii) If freeze frame
conditions are stored for a malfunction other than misfire (see section (e)(3))
or fuel system malfunction when a fuel system fault code is stored as specified
in section (e)(6.4) above, the stored freeze frame information shall be
replaced with freeze frame information regarding the fuel system
malfunction.
(B) For
vehicles using SAE J1979-2: A manufacturer shall store and erase freeze frame
conditions in accordance with section (d)(2.2.7)(B).
(6.4.5) Storage of fuel system conditions for
determining similar conditions of operation.
(A) Upon detection of a fuel system
malfunction under section (e)(6.2), the OBD II system shall store the engine
speed, load, and warm-up status of the first fuel system malfunction that
resulted in the storage of the pending fault code.
(B) For fuel system faults detected using
feedback control that is based on a secondary oxygen (or equivalent) sensor,
the manufacturer may request Executive Officer approval to use an alternate
definition of similar conditions in lieu of the definition specified in section
(c). The Executive Officer shall approve the alternate definition upon the
manufacturer providing data or analysis demonstrating that the alternate
definition provides for equivalent robustness in detection of fuel system
faults that vary in severity depending on engine speed, load, and/or warm-up
status.
(6.4.6)
Extinguishing the MIL. The MIL may be extinguished after three sequential
driving cycles in which similar conditions have been encountered without a
malfunction of the fuel system.
(7)
Exhaust Gas Sensor
Monitoring
(7.1) Requirement:
(7.1.1) The OBD II system shall monitor the
output voltage, response rate, and any other parameter which can affect
emissions of all primary (fuel control) oxygen sensors (conventional switching
sensors and wide range or universal sensors) for malfunction.
(7.1.2) The OBD II system shall also monitor
all secondary oxygen sensors (those used for fuel trim control or as a
monitoring device) for proper output voltage, activity, and/or response
rate.
(7.1.3) For vehicles equipped
with heated oxygen sensors, the OBD II system shall monitor the heater for
proper performance.
(7.1.4) For
other types of sensors (e.g., hydrocarbon sensors, NOx sensors), the
manufacturer shall submit a monitoring plan to the Executive Officer for
approval. The Executive Officer shall approve the request upon determining that
the manufacturer has submitted data and an engineering evaluation that
demonstrate that the monitoring plan is as reliable and effective as the
monitoring plan required for conventional sensors under section
(e)(7).
(7.2) Malfunction
Criteria:
(7.2.1) Primary Sensors:
(A) The OBD II system shall detect a
malfunction prior to any failure or deterioration of the oxygen sensor voltage,
response rate, amplitude, or other characteristic(s) (including drift or bias
corrected for by secondary sensors) that would cause a vehicle's emissions to
exceed the emission thresholds in sections (e)(7.2.1)(A)(i) or (ii) below. For
response rate (see section (c)), the OBD II system shall detect asymmetric
malfunctions (i.e., malfunctions that primarily affect only the lean-to-rich
response rate or only the rich-to-lean response rate) and symmetric
malfunctions (i.e., malfunctions that affect both the lean-to-rich and
rich-to-lean response rates). As defined in section (c), response rate includes
delays in the sensor to initially react to a change in exhaust gas composition
(i.e., delayed response) as well as slower transitions from a rich-to-lean (or
lean-to-rich) sensor output (i.e., slow response). For 25 percent of 2011, 50
percent of 2012, and 100 percent of 2013 and subsequent model year vehicles,
the manufacturer shall submit data and/or engineering analysis to demonstrate
that the calibration method used ensures proper detection of all symmetric and
asymmetric response rate malfunctions as part of the certification application.
(i) For non-Low Emission Vehicle III
applications, the threshold is 1.5 times any of the applicable FTP
standards.
(ii) For Low Emission
Vehicle III applications, the thresholds are any of the applicable emission
thresholds set forth in Table 1 in the beginning of section
(e).
(B) The OBD II
system shall detect malfunctions of the oxygen sensor caused by a lack of
circuit continuity or out-of-range values.
(C) The OBD II system shall detect a
malfunction of the oxygen sensor when a sensor failure or deterioration causes
the fuel system to stop using that sensor as a feedback input (e.g., causes
default or open loop operation) or causes the fuel system to fail to enter
closed-loop operation within a manufacturer-specified time interval.
(D) The OBD II system shall detect a
malfunction of the oxygen sensor when the sensor output voltage, amplitude,
activity, or other characteristics are no longer sufficient for use as an OBD
II system monitoring device (e.g., for catalyst
monitoring).
(7.2.2)
Secondary Sensors:
(A) The OBD II system
shall detect a malfunction prior to any failure or deterioration of the oxygen
sensor voltage, response rate, amplitude, or other characteristic(s) that would
cause a vehicle's emissions to exceed:
(i) For
non-Low Emission Vehicle III applications, 1.5 times any of the applicable FTP
standards.
(ii) For Low Emission
Vehicle III applications, any of the applicable emission thresholds set forth
in Table 1 in the beginning of section (e).
(B) The OBD II system shall detect
malfunctions of the oxygen sensor caused by a lack of circuit
continuity.
(C) Sufficient sensor
performance for other monitors.
(i) The OBD II
system shall detect a malfunction of the oxygen sensor when the sensor output
voltage, amplitude, activity, or other characteristics are no longer sufficient
for use as an OBD II system monitoring device (e.g., for catalyst monitoring).
For this requirement, "sufficient" is defined as the capability of the worst
performing acceptable sensor to detect the best performing unacceptable other
monitored system or component (e.g., catalyst).
(ii) For systems where it is not technically
feasible to satisfy the criteria of section (e)(7.2.2)(C)(i) completely, the
OBD II system shall, at a minimum, detect a slow rich-to-lean response
malfunction during a fuel shut-off event (e.g., deceleration fuel cut event).
The rich-to-lean response check shall monitor both the sensor response time
from a rich condition (e.g., 0.7 Volts) prior to the start of fuel shut-off to
a lean condition (e.g., 0.1 Volts) expected during fuel shut-off conditions and
the sensor transition time in the intermediate sensor range (e.g., from 0.55
Volts to 0.3 Volts). Monitoring of the rich-to-lean response shall be phased in
on at least 25 percent of the 2009, 50 percent of the 2010, and 100 percent of
the 2011 model year vehicles. For purposes of this phase-in, vehicles meeting
the criteria of section (e)(7.2.2)(C)(i) shall be counted as vehicles meeting
the rich-to-lean response rate monitoring requirement of section
(e)(7.2.2)(C)(ii).
(iii)
Additionally, for systems where it is not technically feasible to satisfy the
criteria in section (e)(7.2.2)(C)(i), prior to certification of 2009 model year
vehicles, the manufacturer must submit a comprehensive plan to the Executive
Officer demonstrating the manufacturer's efforts to minimize any gap remaining
between the worst performing acceptable sensor and a sufficient sensor. The
plan should include quantification of the gap and supporting documentation for
efforts to close the gap including sensor monitoring improvements, other system
component monitor improvements (e.g., changes to make the catalyst monitor less
sensitive to oxygen sensor response), and sensor specification changes, if any.
The Executive Officer shall approve the plan upon determining the submitted
information supports the necessity of the gap and the plan demonstrates that
the manufacturer is taking reasonable efforts to minimize or eliminate the gap
in a timely manner.
(D)
The OBD II system shall detect malfunctions of the oxygen sensor caused by
out-of-range values.
(E) For 2019
and subsequent model year vehicles, the OBD II system shall detect a
malfunction of the oxygen sensor when a sensor failure or deterioration causes
the fuel system (e.g., fuel control) to stop using that sensor as a feedback
input (e.g., causes default or open-loop operation).
(7.2.3) Sensor Heaters:
(A) The OBD II system shall detect a
malfunction of the heater performance when the current or voltage drop in the
heater circuit is no longer within the manufacturer's specified limits for
normal operation (i.e., within the criteria required to be met by the component
vendor for heater circuit performance at high mileage). Subject to Executive
Officer approval, other malfunction criteria for heater performance
malfunctions may be used upon the Executive Officer determining that the
manufacturer has submitted data and/or an engineering evaluation that
demonstrate the monitoring reliability and timeliness to be equivalent to the
stated criteria in section (e)(7.2.3)(A).
(B) The OBD II system shall detect
malfunctions of the heater circuit including open or short circuits that
conflict with the commanded state of the heater (e.g., shorted to 12 Volts when
commanded to 0 Volts (ground), etc.).
(7.3) Monitoring Conditions:
(7.3.1) Primary Sensors
(A) Manufacturers shall define the monitoring
conditions for malfunctions identified in sections (e)(7.2.1)(A) and (D) (e.g.,
proper response rate) in accordance with sections (d)(3.1) and (d)(3.2) (i.e.,
minimum ratio requirements). Additionally, manufacturers shall track and report
the in-use performance of the primary sensor monitors under sections
(e)(7.2.1)(A) and (D) in accordance with section (d)(3.2.2).
(i) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (e)(7.2.1)(A) and
(D) shall be tracked separately but reported as a single set of values as
specified in section (d)(5.2.1)(B).
(ii) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (e)(7.2.1)(A) and
(D) shall be tracked and reported separately as specified in section (d)(5.1.3)
or tracked separately but reported as a single set of values as specified in
section (d)(5.2.2)(B), whichever is applicable.
(B) Except as provided in section
(e)(7.3.1)(C), monitoring for malfunctions identified in sections (e)(7.2.1)(B)
and (C) (i.e., circuit continuity, out-of-range, and open-loop malfunctions)
shall be:
(i) Conducted in accordance with
title 13, CCR section
1968.1 for Low Emission Vehicle I
applications and 2004 and 2005 model year Low Emission Vehicle II
applications;
(ii) Conducted
continuously for all 2006 through 2008 model year Low Emission Vehicle II
applications and all 2009 and subsequent model year
vehicles.
(C) A
manufacturer may request Executive Officer approval to disable continuous
oxygen sensor monitoring when an oxygen sensor malfunction cannot be
distinguished from other effects (e.g., disable out-of-range low monitoring
during fuel cut conditions). The Executive Officer shall approve the
disablement upon determining that the manufacturer has submitted test data
and/or documentation that demonstrate a properly functioning sensor cannot be
distinguished from a malfunctioning sensor and that the disablement interval is
limited only to that necessary for avoiding false
detection.
(7.3.2)
Secondary Sensors
(A) Manufacturers shall
define monitoring conditions for malfunctions identified in sections
(e)(7.2.2)(A) and (C) (e.g., proper sensor activity) in accordance with
sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
Additionally, for all 2010 and subsequent model year vehicles meeting the
monitoring requirements of section (e)(7.2.2)(C)(i) or (ii), manufacturers
shall track and report the in-use performance of the secondary sensor monitors
under (e)(7.2.2)(A) and (C) in accordance with section (d)(3.2.2).
(i) For vehicles using J1979, for purposes of
tracking and reporting as required in section (d)(3.2.2), all monitors used to
detect malfunctions identified in sections (e)(7.2.2)(A) and (C) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(ii) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
sections (e)(7.2.2)(A) and (C) shall be tracked and reported separately as
specified in section (d)(5.1.3) or tracked separately but reported as a single
set of values as specified in section (d)(5.2.2)(B), whichever is
applicable.
(B) Except as
provided in section (e)(7.3.2)(D), monitoring for malfunctions identified in
sections (e)(7.2.2)(B) and (D) (i.e., open circuit, out-of-range malfunctions)
shall be:
(i) Conducted in accordance with
title 13, CCR section
1968.1 for Low Emission Vehicle I
applications and 2004 and 2005 model year Low Emission Vehicle II
applications;
(ii) Conducted
continuously for all 2006 through 2008 model year Low Emission Vehicle II
applications and all 2009 and subsequent model year
vehicles.
(C) Except as
provided in section (e)(7.3.2)(D), monitoring for malfunctions identified in
section (e)(7.2.2)(E) (e.g., open-loop malfunctions) shall be conducted
continuously.
(D) A manufacturer
may request Executive Officer approval to disable continuous oxygen sensor
monitoring when an oxygen sensor malfunction cannot be distinguished from other
effects (e.g., disable out-of-range low monitoring during fuel cut conditions).
The Executive Officer shall approve the disablement upon determining that the
manufacturer has submitted test data and/or documentation that demonstrate a
properly functioning sensor cannot be distinguished from a malfunctioning
sensor and that the disablement interval is limited only to that necessary for
avoiding false detection.
(7.3.3) Sensor Heaters
(A) Manufacturers shall define monitoring
conditions for malfunctions identified in section (e) (7.2.3)(A) (e.g., sensor
heater performance) in accordance with sections (d)(3.1) and (d)(3.2) (i.e.,
minimum ratio requirements).
(B)
Monitoring for malfunctions identified in section (e)(7.2.3)(B) (e.g., circuit
malfunctions) shall be:
(i) Conducted in
accordance with title 13, CCR section
1968.1 for 2004 and 2005 model
year vehicles;
(ii) Conducted
continuously for all 2006 and subsequent model year
vehicles.
(7.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2). To the extent feasible, the OBD II system shall
separately detect lack of circuit continuity and out-of-range faults as
required under sections (e)(7.2.1)(B), (e)(7.2.2)(B), and (e)(7.2.2)(D) and
store different fault codes for each distinct malfunction (e.g., out-of-range
low, out-of-range high, open circuit). For sensors with sensing elements
externally connected to a sensor control module, manufacturers are not required
to store different fault codes for lack of circuit continuity and out-of-range
faults if:
(1) the sensing element (i.e.,
probe or sensor externally connected to the sensor control module) is a
subcomponent integral to the function of the complete sensor unit;
(2) the sensing element is permanently
attached to the sensor control module with wires or one-time
connectors;
(3) the complete sensor
unit is designed, manufactured, installed, and serviced per manufacturer
published procedures as a single component; and
(4) the sensor control module and sensing
element are calibrated together during the manufacturing process such that
neither can be individually replaced in a repair scenario. Additionally,
manufacturers are not required to store separate fault codes for lack of
circuit continuity faults that cannot be distinguished from other out-of-range
or circuit faults.
(8)
Exhaust Gas Recirculation (EGR)
System Monitoring
(8.1) Requirement:
The OBD II system shall monitor the EGR system on vehicles so-equipped for low
and high flow rate malfunctions. The individual electronic components (e.g.,
actuators, valves, sensors, etc.) that are used in the EGR system shall be
monitored in accordance with the comprehensive component requirements in
section (e)(15).
(8.2) Malfunction
Criteria:
(8.2.1) The OBD II system shall
detect a malfunction of the EGR system prior to a decrease from the
manufacturer's specified EGR flow rate that would cause a vehicle's emissions
to exceed:
(A) For non-Low Emission Vehicle
III applications, 1.5 times any of the applicable FTP standards.
(B) For Low Emission Vehicle III
applications, any of the applicable emission thresholds set forth in Table 1 in
the beginning of section (e).
(8.2.2) The OBD II system shall detect a
malfunction of the EGR system prior to an increase from the manufacturer's
specified EGR flow rate that would cause a vehicle's emissions to exceed:
(A) For non-Low Emission Vehicle III
applications, 1.5 times any of the applicable FTP standards.
(B) For Low Emission Vehicle III
applications, any of the applicable emission thresholds set forth in Table 1 in
the beginning of section (e).
(8.2.3) For vehicles in which no failure or
deterioration of the EGR system that causes a decrease in flow could result in
a vehicle's emissions exceeding the thresholds specified in section (e)(8.2.1),
the OBD II system shall detect a malfunction when either the EGR system has
reached its control limits such that it cannot increase EGR flow to achieve the
commanded flow rate or, for non-feedback controlled EGR systems, the system has
no detectable amount of EGR flow when EGR flow is expected.
(8.2.4) For 30 percent of 2019, 60 percent of
2020, and 100 percent of 2021 and subsequent model year gasoline vehicles in
which no failure or deterioration of the EGR system that causes an increase in
flow could result in a vehicle's emissions exceeding the thresholds specified
in section (e)(8.2.2), the OBD II system shall detect a malfunction when either
the EGR system has reached its control limits such that it cannot reduce EGR
flow to achieve the commanded flow rate or, for non-feedback controlled EGR
systems, the EGR system has maximum detectable EGR flow when little or no EGR
flow is expected. Manufacturers may request Executive Officer approval to be
exempt from monitoring for this failure or deterioration. The Executive Officer
shall approve the request upon determining that the manufacturer has submitted
data and/or engineering evaluation that demonstrate that (1) the failure or
deterioration cannot be detected during off-idle conditions, and (2) the
failure or deterioration causes the vehicle to immediately stall during idle
conditions.
(8.3)
Monitoring Conditions:
(8.3.1) Manufacturers
shall define the monitoring conditions for malfunctions identified in section
(e)(8.2) (e.g., flow rate) in accordance with sections (d)(3.1) and (d)(3.2)
(i.e., minimum ratio requirements). Additionally, manufacturers shall track and
report the in-use performance of the EGR system monitors under section (e)(8.2)
in accordance with section (d)(3.2.2).
(A)
For vehicles using SAE J1979, for purposes of tracking and reporting as
required in section (d)(3.2.2), all monitors used to detect malfunctions
identified in section (e)(8.2) shall be tracked separately but reported as a
single set of values as specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (e)(8.2) shall be
tracked and reported separately as specified in section (d)(5.1.3) or tracked
separately but reported as a single set of values as specified in section
(d)(5.2.2)(B), whichever is applicable.
(8.3.2) Manufacturers may request Executive
Officer approval to temporarily disable the EGR system check under specific
conditions (e.g., when freezing may affect performance of the system). The
Executive Officer shall approve the request upon determining that the
manufacturer has submitted data and/or an engineering evaluation which
demonstrate that a reliable check cannot be made when these conditions
exist.
(8.4) MIL
Illumination and Fault Code Storage: General requirements for MIL illumination
and fault code storage are set forth in section (d)(2).
(9)
Positive Crankcase Ventilation
(PCV) System Monitoring(9.1)
Requirement:
(9.1.1) On all 2004 and
subsequent model year vehicles, manufacturers shall monitor the PCV system on
vehicles so-equipped for system integrity. A manufacturer may use an alternate
phase-in schedule in lieu of meeting the requirements of section (e)(9) on all
2004 model year vehicles if the alternate phase-in schedule provides for
equivalent compliance volume (as defined in section (c)) to the phase-in
schedule specified in title 13, CCR section
1968.1(b) (10.1).
Vehicles not subject to crankcase emission control requirements shall be exempt
from monitoring of the PCV system.
(9.2) Malfunction Criteria:
(9.2.1) For the purposes of section (e)(9),
"PCV system" is defined as any form of crankcase ventilation system, regardless
of whether it utilizes positive pressure. "PCV valve" is defined as any form of
valve or orifice used to restrict or control crankcase vapor flow. Further, any
additional external PCV system tubing or hoses used to equalize crankcase
pressure or to provide a ventilation path between various areas of the engine
(e.g., between the crankcase and valve cover, between the crankcase and the
fresh air intake system on naturally aspirated engines with dry sump
lubrication systems) are considered part of the PCV system "between the
crankcase and the PCV valve" in section (e)(9.2.2) and considered part of the
"PCV system" in section (e)(9.2.3), and subject to the malfunction criteria in
sections (e)(9.2.2) and (e)(9.2.3) below.
(9.2.2) For vehicles not included in the
phase-in specified in section (e)(9.2.3), the following criteria apply for PCV
system monitoring:
(A) Except as provided
below, the OBD II system shall detect a malfunction of the PCV system when a
disconnection of the system occurs between the crankcase and the PCV valve or
between the PCV valve and the intake manifold.
(B) If the PCV system is designed such that
the PCV valve is fastened directly to the crankcase in a manner which makes it
significantly more difficult to remove the valve from the crankcase rather than
disconnect the line between the valve and the intake manifold (taking aging
effects into consideration), the Executive Officer shall exempt the
manufacturer from detection of disconnection between the crankcase and the PCV
valve.
(C) Subject to Executive
Officer approval, system designs that utilize tubing between the PCV valve and
the crankcase shall also be exempted from the portion of the monitoring
requirement for detection of disconnection between the crankcase and the PCV
valve. The manufacturer shall file a request and submit data and/or engineering
evaluation in support of the request. The Executive Officer shall approve the
request upon determining that the connections between the valve and the
crankcase are:
(i) resistant to deterioration
or accidental disconnection,
(ii)
significantly more difficult to disconnect than the line between the valve and
the intake manifold, and
(iii) not
subject to disconnection per manufacturer's repair procedures for non-PCV
system repair work.
(D)
Manufacturers are not required to detect disconnections between the PCV valve
and the intake manifold if said disconnection (1) causes the vehicle to stall
immediately during idle operation; or (2) is unlikely to occur due to a PCV
system design that is integral to the induction system (e.g., machined passages
rather than tubing or hoses).
(9.2.3) For 20 percent of 2023 model year
vehicles, 50 percent of 2024 model year vehicles, and 100 percent of 2025 model
year vehicles, the following criteria apply for PCV system monitoring:
(A) Except as provided below, the OBD II
system shall detect a PCV system malfunction when any hose, tube, or line that
transports crankcase vapors contains a disconnection or break equal to or
greater than the smallest internal cross-sectional area of that hose, tube, or
line. For the purposes of section (e)(9.2.3), "hose, tube, or line" includes
any fittings that are used for connection such as nipples or barbs that the
hoses must be placed over for proper attachment.
(B) Manufacturers are not required to detect
disconnections or breaks of any PCV system hose, tube, or line if said
disconnection or breaks (1) causes the vehicle to stall immediately during idle
operation; or (2) is unlikely to occur due to a PCV system design that is
integral to the induction system (e.g., machined passages rather than tubing or
hoses); (3) results in a rapid loss of oil or other overt indication of a PCV
system malfunction such that the vehicle operator is certain to respond and
have the vehicle repaired; or (4) occurs downstream of where the crankcase
vapors are delivered to the air intake system.
(C) For engines with dry sump lubrication
systems that cannot meet the requirements of sections (e)(9.2.3)(A) and
(e)(9.2.3)(B) for any PCV system hose, tube, or line, a manufacturer may
request Executive Officer approval to be exempt from monitoring the affected
hose, tube, or line. The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data and/or an engineering
evaluation which demonstrate that monitoring of the PCV system hose, tube, or
line cannot be achieved when employing proven monitoring technology (i.e., a
technology that provides for compliance with these requirements on other
engines) and provided the PCV system design meets the requirements of section
(e)(9.2.2).
(D) For forced
induction engines with PCV systems utilizing hoses, tubes or lines between the
crankcase and fresh air intake system that are intended to evacuate the
crankcase under boosted operation and/or supply fresh air to the crankcase, a
manufacturer may request Executive Officer approval to be exempt from
monitoring this hose, tube, or line. The Executive Officer shall approve the
request upon determining that the manufacturer has submitted data and/or an
engineering evaluation which demonstrate that boosted operation does not occur
on the US06 cycle.
(9.3) Monitoring Conditions: Manufacturers
shall define the monitoring conditions for malfunctions identified in section
(e)(9.2) in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements).
(9.4) MIL
Illumination and Fault Code Storage: General requirements for MIL illumination
and fault code storage are set forth in section (d)(2). The stored fault code
need not specifically identify the PCV system (e.g., a fault code for idle
speed control or fuel system monitoring can be stored) if the manufacturer
demonstrates that additional monitoring hardware would be necessary to make
this identification, and provided the manufacturer's diagnostic and repair
procedures for the detected malfunction include directions to check the
integrity of the PCV system.
(10)
Engine Cooling System
Monitoring
(10.1) Requirement:
(10.1.1) The OBD II system shall monitor the
thermostat on vehicles so-equipped for proper operation.
(10.1.2) The OBD II system shall monitor the
engine coolant temperature (ECT) sensor for circuit continuity, out-of-range
values, and rationality faults.
(10.1.3) For vehicles equipped with a
component other than a thermostat that regulates the ECT (e.g., electric water
pump), the manufacturer shall submit a monitoring plan to the Executive Officer
for approval. The Executive Officer shall approve the plan upon determining
that the manufacturer has submitted data and an engineering evaluation that
demonstrate that the monitoring plan is as reliable and effective as the
monitoring requirements specified for the thermostat under section
(e)(10).
(10.1.4) For vehicles that
use an engine and/or engine component temperature sensor or system (e.g. oil
temperature sensor, cylinder head temperature sensor) in lieu of or in addition
to the cooling system and ECT sensor for an indication of engine operating
temperature for emission control purposes (e.g., to modify spark or fuel
injection timing or quantity), the following requirements shall apply:
(A) For vehicles that use an engine and/or
engine component temperature sensor or system in lieu of the cooling system and
ECT sensor, the manufacturer shall submit a monitoring plan to the Executive
Officer for approval. The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data and an engineering
evaluation that demonstrate that the monitoring plan is as reliable and
effective as the monitoring required for the engine cooling system under
section (e)(10).
(B) For 30 percent
of 2019, 60 percent of 2020, and 100 percent of 2021 and subsequent model year
vehicles that use an engine and/or engine component temperature sensor or
system in addition to the cooling system and ECT sensor (including systems that
use more than one thermostat or flow control device to regulate different
temperatures in different cooling circuits and use input from at least two
temperature sensors in separate cooling circuits for an indication of engine
operating temperatures for emission control purposes), the manufacturer shall
submit a monitoring plan to the Executive Officer for approval. The Executive
Officer shall approve the request upon determining that the manufacturer has
submitted data and an engineering evaluation that demonstrate that the
monitoring plan is as reliable and effective as the monitoring required for the
engine cooling system under section (e)(10).
(10.2) Malfunction Criteria:
(10.2.1) Thermostat
(A) The OBD II system shall detect a
thermostat malfunction if, within an Executive Officer approved time interval
or time-equivalent calculated value after starting the engine, either of the
following two conditions occur:
(i) The
coolant temperature does not reach the highest temperature required by the OBD
II system to enable other diagnostics;
(ii) The coolant temperature does not reach a
warmed-up temperature within 20 degrees Fahrenheit (or 11.1 degrees Celsius) of
the manufacturer's nominal thermostat regulating temperature. Subject to
Executive Officer approval, a manufacturer may utilize lower temperatures for
this criterion upon the Executive Officer determining that the manufacturer has
demonstrated that the fuel, spark timing, and/or other coolant
temperature-based modifications to the engine control strategies would not
cause an emission increase of 50 or more percent of any of the applicable
standards (e.g., 50 degree Fahrenheit emission test, etc.).
(B) For 30 percent of 2019, 60 percent of
2020, and 100 percent of 2021 and subsequent model year gasoline vehicles, the
OBD II system shall detect a thermostat fault if, after the coolant temperature
has reached the temperatures indicated in sections (e)(10.2.1)(A)(i) and (ii),
the coolant temperature drops below the temperature indicated in section
(e)(10.2.1)(A)(i).
(C) Executive
Officer approval of the time interval or time-equivalent calculated value after
engine start under section (e)(10.2.1)(A) above shall be granted upon
determining that the data and/or engineering evaluation submitted by the
manufacturer supports the specified times.
(D) For monitoring of malfunctions under
section (e)(10.2.1)(A) and (B), with Executive Officer approval, a manufacturer
may use alternate malfunction criteria and/or monitoring conditions (see
section (e)(10.3)) that are a function of temperature at engine start on
vehicles that do not reach the temperatures specified in the malfunction
criteria when the thermostat is functioning properly. Executive Officer
approval shall be granted upon determining that the manufacturer has submitted
data that demonstrate that a properly operating system does not reach the
specified temperatures, that the monitor is capable of meeting the specified
malfunction criteria at engine start temperatures greater than 50?F, and that
the overall effectiveness of the monitor is comparable to a monitor meeting
these thermostat monitoring requirements at lower temperatures.
(E) A manufacturer may request Executive
Officer approval to be exempted from the requirements of thermostat monitoring
under sections (e)(10.2.1)(A) and (B). Executive Officer approval shall be
granted upon determining that the manufacturer has demonstrated that a
malfunctioning thermostat cannot cause a measurable increase in emissions
during any reasonable driving condition nor cause any disablement of other
monitors.
(10.2.2) ECT
Sensor
(A) Circuit Continuity. The OBD II
system shall detect a malfunction when a lack of circuit continuity or
out-of-range values occur.
(B) Time
to Reach Closed-Loop Enable Temperature.
(i)
The OBD II system shall detect a malfunction if the ECT sensor does not achieve
the stabilized minimum temperature which is needed for the fuel control system
to begin closed-loop operation (closed-loop enable temperature) within an
Executive Officer approved time interval after starting the engine.
a. For vehicles not included in the phase-in
specified in section (e)(10.2.2)(B)(i)b. below, "closed-loop operation" as
specified in section (e)(10.2.2)(B)(i) above shall mean either stoichiometric
or non-stoichiometric closed-loop operation, whichever one the manufacturer
chooses.
b. For 30 percent of 2019,
60 percent of 2020, and 100 percent of 2021 and subsequent model year vehicles,
"closed-loop operation" as specified in section (e)(10.2.2)(B)(i) above shall
mean stoichiometric closed-loop operation across the engine loads observed on
the FTP cycle.
(ii) The
time interval shall be a function of starting ECT and/or a function of intake
air temperature and, except as provided below in section (e)(10.2.2)(B)(iii),
may not exceed:
a. two minutes for engine
start temperatures at or above 50 degrees Fahrenheit (or 10 degrees Celsius)
and five minutes for engine start temperatures at or above 20 degrees
Fahrenheit (or -6.7 degrees Celsius) and below 50 degrees Fahrenheit (or 10
degrees Celsius) for Low Emission Vehicle I applications and 2004 and 2005
model year Low Emission Vehicle II applications;
b. two minutes for engine start temperatures
up to 15 degrees Fahrenheit (or 8.3 degrees Celsius) below the closed-loop
enable temperature and five minutes for engine start temperatures between 15
and 35 degrees Fahrenheit (or between 8.3 and 19.4 degrees Celsius) below the
closed-loop enable temperature for all 2006 through 2008 model year Low
Emission Vehicle II applications and all 2009 and subsequent model year
vehicles.
(iii) Executive
Officer approval of the time interval shall be granted upon determining that
the data and/or engineering evaluation submitted by the manufacturer supports
the specified times and, for monitors meeting section (e)(10.2.2)(B)(i)b.
above, demonstrates that closed-loop operation has been achieved across the
range of engine loads observed on the FTP cycle. The Executive Officer shall
allow longer time intervals upon determining that the manufacturer has
submitted data and/or an engineering evaluation that demonstrate that the
vehicle requires a longer time to warm up under normal conditions.
(iv) The Executive Officer shall exempt
manufacturers from the requirement of section (e)(10.2.2)(B) if the
manufacturer does not utilize ECT to enable closed loop fuel
control.
(C) Stuck in
Range Below the Highest Minimum Enable Temperature. To the extent feasible when
using all available information, the OBD II system shall detect a malfunction
if the ECT sensor inappropriately indicates a temperature below the highest
minimum enable temperature required by the OBD II system to enable other
diagnostics (e.g., an OBD II system that requires ECT to be greater than 140
degrees Fahrenheit to enable a diagnostic must detect malfunctions that cause
the ECT sensor to inappropriately indicate a temperature below 140 degrees
Fahrenheit). Manufacturers are exempted from this requirement for temperature
regions in which the monitors required under sections (e)(10.2.1) or
(e)(10.2.2)(B) will detect ECT sensor malfunctions as defined in section
(e)(10.2.2)(C).
(D) Stuck in Range
Above the Lowest Maximum Enable Temperature.
(i) To the extent feasible when using all
available information, the OBD II system shall detect a malfunction if the ECT
sensor inappropriately indicates a temperature above the lowest maximum enable
temperature required by the OBD II system to enable other diagnostics (e.g., an
OBD II system that requires ECT to be less than 90 degrees Fahrenheit at engine
start to enable a diagnostic must detect malfunctions that cause the ECT sensor
to inappropriately indicate a temperature above 90 degrees
Fahrenheit).
(ii) Manufacturers are
exempted from this requirement for temperature regions in which the monitors
required under sections (e)(10.2.1), (e)(10.2.2)(B), or (e)(10.2.2)(C) (i.e.,
ECT sensor or thermostat malfunctions) will detect ECT sensor malfunctions as
defined in section (e)(10.2.2)(D) or in which the MIL will be illuminated under
the requirements of section (d)(2.2.3) for default mode operation (e.g.,
overtemperature protection strategies).
(iii) For Low Emission Vehicle I applications
and 2004 and 2005 model year Low Emission Vehicle II applications only,
manufacturers are also exempted from the requirements of section (e)(10.2.2)(D)
for vehicles that have a temperature gauge (not a warning light) on the
instrument panel and utilize the same ECT sensor for input to the OBD II system
and the temperature gauge.
(iv) For
2006 through 2008 model year Low Emission Vehicle II applications and all 2009
and subsequent model year vehicles, manufacturers are also exempted from the
requirements of section (e)(10.2.2)(D) for temperature regions where the
temperature gauge indicates a temperature in the red zone (engine overheating
zone) for vehicles that have a temperature gauge (not a warning light) on the
instrument panel and utilize the same ECT sensor for input to the OBD II system
and the temperature gauge.
(10.3) Monitoring Conditions:
(10.3.1) Thermostat
(A) Manufacturers shall define the monitoring
conditions for malfunctions identified in section (e)(10.2.1)(A) in accordance
with section (d)(3.1) except as provided for in section (e)(10.3.1)(F).
Additionally, except as provided for in sections (e)(10.3.1)(C) through (E),
monitoring for malfunctions identified in section (e)(10.2.1)(A) shall be
conducted once per driving cycle on every driving cycle in which the ECT sensor
indicates, at engine start, a temperature lower than the temperature
established as the malfunction criteria in section (e)(10.2.1)(A).
(B) Manufacturer shall define the monitoring
conditions for malfunctions identified in section (e)(10.2.1)(B) in accordance
with section (d)(3.1) with the exception that monitoring shall occur every time
the monitoring conditions are met during the driving cycle in lieu of once per
driving cycle.
(C) Manufacturers
may disable thermostat monitoring at ambient temperatures below 20 degrees
Fahrenheit (or -6.7 degrees Celsius).
(D) Manufacturers may request Executive
Officer approval to suspend or disable thermostat monitoring required under
sections (e)(10.2.1)(A) and (B) if the vehicle is subjected to conditions which
could lead to false diagnosis (e.g., vehicle operation at idle for more than 50
percent of the warm-up time, engine block heater operation). With respect to
disablement on driving cycles solely due to warm ECT at engine start conditions
for thermostat monitoring under section (e)(10.2.1)(A), the manufacturer shall
disable the monitor during driving cycles where the ECT at engine start is
within 35 degrees Fahrenheit (or 19.4 degrees Celsius) of the thermostat
malfunction threshold temperature determined under section (e)(10.2.1)(A)
(e.g., if the malfunction threshold temperature is 160 degrees Fahrenheit, the
monitor shall be disabled if the ECT at engine start is above 125 degrees
Fahrenheit).
(E) Notwithstanding
section (e)(10.3.1)(D), manufacturers may request Executive Officer approval to
enable thermostat monitoring required under section (e)(10.2.1)(A) during a
portion of the driving cycles where the ECT at engine start is warmer than 35
degrees Fahrenheit (or 19.4 degrees Celsius) below the thermostat malfunction
threshold temperature determined under section (e)(10.2.1)(A) (e.g., if the
malfunction threshold temperature is 160 degrees Fahrenheit, the manufacturer
may request approval to have the monitor enabled for a portion of the ECT at
engine start region between 125 and 160 degrees Fahrenheit). The Executive
Officer shall approve the request upon determining that the manufacturer has
submitted test data and/or engineering evaluation that demonstrate that the
monitor is able to robustly detect thermostat malfunctions (e.g., cannot result
in false passes or false indications of malfunctions) on driving cycles where
it is enabled.
(F) With respect to
defining enable conditions that are encountered during the FTP or Unified cycle
as required in (d)(3.1.1) for malfunctions identified in section
(e)(10.2.1)(A), the FTP cycle or Unified cycle shall refer to on-road driving
following the FTP or Unified cycle in lieu of testing on a chassis
dynamometer.
(10.3.2) ECT
Sensor
(A) Except as provided below in section
(e)(10.3.2)(E), monitoring for malfunctions identified in section
(e)(10.2.2)(A) (i.e., circuit continuity and out-of-range) shall be conducted
continuously.
(B) Manufacturers
shall define the monitoring conditions for malfunctions identified in section
(e)(10.2.2)(B) in accordance with section (d)(3.1). Additionally, except as
provided for in section (e)(10.3.2)(D), monitoring for malfunctions identified
in section (e)(10.2.2)(B) shall be conducted once per driving cycle on every
driving cycle in which the ECT sensor indicates a temperature lower than the
closed loop enable temperature at engine start (i.e., all engine start
temperatures greater than the ECT sensor out of range low temperature and less
than the closed loop enable temperature).
(C) Manufacturers shall define the monitoring
conditions for malfunctions identified in sections (e)(10.2.2)(C) and (D) in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements).
(D) Manufacturers
may suspend or delay the time to reach closed loop enable temperature
diagnostic if the vehicle is subjected to conditions which could lead to false
diagnosis (e.g., vehicle operation at idle for more than 50 to 75 percent of
the warm-up time).
(E) A
manufacturer may request Executive Officer approval to disable continuous ECT
sensor monitoring when an ECT sensor malfunction cannot be distinguished from
other effects. The Executive Officer shall approve the disablement upon
determining that the manufacturer has submitted test data and/or engineering
evaluation that demonstrate a properly functioning sensor cannot be
distinguished from a malfunctioning sensor and that the disablement interval is
limited only to that necessary for avoiding false
detection.
(10.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(11)
Cold Start Emission Reduction
Strategy Monitoring(11.1)
Requirement:
(11.1.1) For all 2006 through
2008 model year Low Emission Vehicle II applications and all 2009 and
subsequent model year applications, if a vehicle incorporates a specific engine
control strategy to reduce cold start emissions, the OBD II system shall
monitor the commanded elements/components for proper function (e.g., increased
engine idle speed, commanded ignition timing retard), other than secondary air,
while the control strategy is active to ensure proper operation of the control
strategy. Secondary air systems shall be monitored under the provisions of
section (e)(5).
(11.1.2) In lieu of
meeting the requirements of section (e)(11) on all 2006 through 2008 model year
Low Emission Vehicle II applications, a manufacturer may phase in the
requirements on a portion of its Low Emission Vehicle II applications as long
as that portion of Low Emission Vehicle II applications comprises at least 30
percent of all 2006 model year vehicles, 60 percent of all 2007 model year
vehicles, and 100 percent of all 2008 and subsequent model year
vehicles.
(11.1.3) For an element,
feature, or component associated with the cold start emission reduction control
strategy under section (e)(11) that is also required to be monitored elsewhere
in section (e) (e.g., idle control system), the manufacturer shall use
different diagnostics to distinguish faults detected under section (e)(11)
(i.e., faults associated with the cold start strategy) from faults detected
under sections other than section (e)(11) (i.e., faults not associated with the
cold start strategy).
(11.2) Malfunction Criteria:
(11.2.1) For vehicles not included in the
phase-in specified in section (e)(11.2.2):
(A)
The OBD II system shall detect a malfunction prior to any failure or
deterioration of the individual elements/components associated with the cold
start emission reduction control strategy that would cause a vehicle's
emissions to exceed 1.5 times the applicable FTP standards. Manufacturers
shall:
(i) Establish the malfunction criteria
based on data from one or more representative vehicle(s).
(ii) Provide an engineering evaluation for
establishing the malfunction criteria for the remainder of the manufacturer's
product line. The Executive Officer shall waive the evaluation requirement each
year if, in the judgement of the Executive Officer, technological changes do
not affect the previously determined malfunction criteria.
(B) For elements/components where no failure
or deterioration of the element/component used for the cold start emission
reduction strategy could result in a vehicle's emissions exceeding 1.5 times
the applicable standards, the individual element/component shall be monitored
for proper functional response in accordance with the malfunction criteria in
section (e)(15.2) while the control strategy is active.
(11.2.2) For 25 percent of 2010, 50 percent
of 2011, and 100 percent of 2012 and subsequent model year vehicles, the OBD II
system shall, to the extent feasible, detect a malfunction if either of the
following occurs:
(A) For vehicles not
included in the phase-in section (e)(11.2.4)(A), any single commanded
element/component does not properly respond to the commanded action while the
cold start strategy is active. For elements/components involving spark timing
(e.g., retarded spark timing), the monitor may verify final commanded spark
timing in lieu of verifying actual delivered spark timing. For purposes of this
section, "properly respond" is defined as when the element/component responds:
(i) by a robustly detectable amount;
and
(ii) in the direction of the
desired command; and
(iii) above
and beyond what the element/component would achieve on start-up without the
cold start strategy active (e.g., if the cold start strategy commands a higher
idle engine speed, a fault must be detected if there is no detectable amount of
engine speed increase above what the system would achieve without the cold
start strategy active);
(B) For vehicles not included in the phase-in
section (e)(11.2.3), any failure or deterioration of the cold start emission
reduction control strategy while the cold start strategy is active that would
cause a vehicle's emissions to be equal to or above the emission thresholds in
sections (e)(11.2.2)(B)(i) or (ii) below. For this requirement, the OBD II
system shall either monitor elements/components of the system as a whole (e.g.,
measuring air flow and modeling overall heat into the exhaust) or the
individual elements/components (e.g., increased engine speed, commanded final
spark timing) for failures that cause vehicle emissions to exceed the emission
thresholds in sections (e)(11.2.2)(B)(i) or (ii) below.
(i) For non-Low Emission Vehicle III
applications, the threshold is 1.5 times the applicable FTP
standards.
(ii) For Low Emission
Vehicle III applications, the thresholds are any of the applicable emission
thresholds set forth in Table 1 in the beginning of section
(e).
(11.2.3)
Cold start catalyst heating monitor: For 20 percent of 2026, 50 percent of
2027, and 100 percent of 2028 and subsequent model year vehicles utilizing
catalyst heating through combustion inefficiency during idle in park or neutral
at cold start, except as provided for in section (e)(11.2.3)(C), the OBD II
system shall monitor the commanded (or delivered, if feasible) extra cold start
exhaust heat energy directed to the catalyst during idle in park or neutral.
The monitor shall begin when the engine starts and the conditions of the CSERS
monitoring conditions (as defined in section (c)) are met, and shall continue
no longer than 30 seconds after engine start. Monitoring is not required if the
idle operation in park or neutral during the first 30 seconds after engine
start is less than 10 seconds.
(A) The OBD II
system shall detect a malfunction of the extra cold start exhaust heat energy
delivery to the catalyst when any of the following occurs:
(i) The heat energy delivery fails to achieve
at least 20 percent of the additional element commanded by the cold start
strategy (e.g., if an additional 20 degrees of spark retard are requested to
provide additional heat to the catalyst during nominal cold starts on a
properly functioning vehicle, the monitor must detect a malfunction if the
strategy fails to command at least 4 degrees of additional spark retard). The
additional element commanded by the cold start strategy shall be determined by
comparing the commanded value of the element in a properly functioning vehicle
during cold start with the commanded value of the element in a properly
functioning fully warmed-up vehicle. A fully warmed-up vehicle shall be defined
by driving the vehicle until the engine coolant and/or block temperature
achieves the targeted regulated temperature for at least 2 minutes prior to
shutting the engine off and then restarting the engine within 60 seconds of
shut off.
(ii) The malfunction
causes a vehicle's emissions to be equal to or above any of the applicable
emission thresholds set forth in Table 1 in the beginning of section
(e).
(B) For purposes of
meeting the requirements in section (e)(11.2.3)(A) above, the OBD II system
must monitor the commanded (or delivered, if feasible) extra cold start exhaust
heat energy directed to the catalyst during idle conditions (e.g., increasing
airflow, increasing fuel flow, applying torque reserve or retarding spark
timing, altering variable valve timing) by one of the methods defined below:
(i) Increased airflow into the engine: the
monitor shall compare the measured or modeled airflow amount, averaged over the
monitoring window, to the airflow amount required for proper heating of the
catalyst, averaged over the same monitoring window.
(ii) Final commanded torque reserve/spark
retard: the monitor shall compare the final commanded torque reserve/spark
retard, averaged over the monitoring window, to the nominal torque
reserve/spark retard required for proper heating of the catalyst over the same
monitoring window.
(iii) Catalyst
temperature: the monitor shall compare the increase in the measured or modeled
catalyst temperature, averaged over the monitoring window, to the expected
increase in catalyst temperature over the same monitoring
window.
(C) Vehicles are
exempt from the cold start catalyst heating monitoring requirements in section
(e)(11.2.3)(A) if:
(i) Disabling the CSERS
would not cause the vehicle to exceed the full useful life emission standards
through the demonstration of a cold start FTP test cycle with the CSERS fully
disabled (i.e., with the system configured to the fully warmed-up values as if
the vehicle was shut off after the engine coolant and/or block temperature
achieve the targeted regulated temperature for at least 2 minutes and
immediately restarted within 60 seconds), or
(ii) The vehicle does not use increased air,
increased fuel flow, and/or combustion efficiency degradation to accelerate
aftertreatment heating to reduce cold start emissions (e.g., catalyst is only
electrically-heated).
(D)
For purposes of meeting the monitoring exemption criterion in section
(e)(11.2.3)(C)(i) on vehicles that utilize both electrically heated catalysts
monitored in accordance with section (e)(2) and accelerated catalyst heating
based on engine operating conditions, the manufacturer is not required to
disable the electrically heated catalyst during the testing but may not
increase electric heating beyond the levels of a properly functioning emission
control system.
(11.2.4)
Individual Feature/Component Monitoring:
(A)
For 20 percent of 2026, 50 percent of 2027, and 100 percent of 2028 and
subsequent model year vehicles, the OBD II system shall detect a malfunction if
any of the following components and features does not properly respond to the
commanded action while the CSERS monitoring conditions (as defined in section
(c)) are met:
(i) Fuel Pressure;
(ii) Idle Speed Control;
(iii) Variable Valve Timing/Lift;
(iv) Split/Multiple Injections (missing
pulses);
(v) Charge motion control,
intake runner, or swirl control valves; or
(vi) Electronic wastegate
position.
(B) If the
setpoint of a component/feature is different between cold start conditions and
non-cold start conditions, for purposes of section (e)(11.2.4)(A), "properly
respond" is defined as when the feature/component responds:
(i) by a robustly detectable
amount;
(ii) in the direction of
the desired command; and
(iii)
above and beyond what the feature/component would achieve on start-up without
the cold start strategy active (e.g., if the cold start strategy commands a
higher fuel pressure, a fault must be detected if there is no detectable amount
of fuel pressure increase above what the system would achieve without the cold
start strategy active).
(C) For the idle speed control monitor in
section (e)(11.2.4)(A)(ii), to meet the requirements in sections (e)(11.2.4)(A)
and (B), the OBD II system shall detect a malfunction of the idle speed control
when any of the following occurs while the CSERS monitoring conditions (as
defined in section (c)) are met:
(i) The idle
speed control system cannot achieve the target idle speed within 300 rpm below
the target speed, or
(ii) The idle
speed control system cannot achieve the target idle speed within the smallest
engine speed tolerance range required by the OBD II system to enable any other
monitor (e.g., the cold start catalyst heating monitor (section
(e)(11.2.3)).
(D) For
features/components where feedback from a sensor is not available to monitor
for proper response, the monitor may verify the final commanded action in lieu
of verifying actual delivered action.
(11.2.5) For 2023 through 2025 model year
vehicles, the manufacturer may meet the requirements in sections (e)(11.2.3)
and (e)(11.2.4) above in lieu of meeting the requirements in section
(e)(11.2.2). For non-Low Emission Vehicle III applications, the emission
threshold for the requirement in section (e)(11.2.3)(A)(ii) is 1.5 times the
applicable FTP standards.
(11.2.6)
For the phase-in schedules described in sections (e)(11.2.3) and (e)(11.2.4)(A)
above, the manufacturer may use an alternate phase-in schedule in lieu of the
required phase-in schedule if the alternate phase-in schedule provides for
equivalent compliance volume as defined in section (c) with the exception that
100 percent of 2028 and subsequent model year vehicles shall comply with the
requirements.
(11.3)
Monitoring Conditions: Manufacturers shall define the monitoring conditions for
malfunctions identified in section (e)(11.2) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
(11.3.1) For the cold start catalyst heating
monitor (section (e)(11.2.3), manufacturers may request Executive Officer
approval to disable monitoring required under section (e)(11.2.3)(A) during
certain conditions (e.g., low ambient temperatures) where robust detection of
malfunctions is not possible (i.e., to avoid false passes and false indications
of malfunctions). The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data or an engineering
evaluation which demonstrate that a properly operating system cannot be
distinguished from a malfunctioning system and that the disablement is limited
only to those conditions in which it is technically necessary when using the
best available monitoring technologies.
(11.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(12)
Air Conditioning (A/C) System
Component Monitoring
(12.1)
Requirement: If a vehicle incorporates an engine control strategy that alters
off-idle fuel and/or spark control when the A/C system is on, the OBD II system
shall monitor all electronic air conditioning system components for
malfunctions that cause the system to fail to invoke the alternate control
while the A/C system is on or cause the system to invoke the alternate control
while the A/C system is off. Additionally, the OBD II system shall monitor for
malfunction all electronic air conditioning system components that are used as
part of the diagnostic strategy for any other monitored system or component.
The requirements of section (e)(12) shall be phased in as follows: 30 percent
of all 2006 model year vehicles, 60 percent of all 2007 model year vehicles,
and 100 percent of all 2008 and subsequent model year vehicles. As applicable,
the A/C system shall also be subject to the comprehensive component monitoring
requirements in section (e)(15.2.3)(B).
(12.2) Malfunction Criteria:
(12.2.1) The OBD II system shall detect a
malfunction prior to any failure or deterioration of an electronic component of
the air conditioning system that would cause any of the criteria in section
(e)(12.2.1)(A) through (C) to be met. For sections (e)(12.2.1)(A) and (B), for
malfunctions that result in the alternate control being erroneously invoked
while the A/C system is off, the appropriate emission standards shall be the
FTP standards. For malfunctions that result in the alternate control failing to
be invoked while the A/C system is on, the appropriate emission standards shall
be the SC03 emission standards.
(A) For
non-Low Emission Vehicle III applications, the OBD II system shall detect a
malfunction that causes a vehicle's emissions to exceed 1.5 times any of the
appropriate applicable emissions standards.
(B) For Low Emission Vehicle III
applications, the OBD II system shall detect a malfunction that causes a
vehicle's emissions to exceed any of the applicable emission thresholds set
forth in Table 1 in the beginning of section (e).
(C) For all vehicles, the OBD II system shall
detect a malfunction if, through software, the malfunction effectively disables
the monitors of any other monitored system or component covered by this
regulation.
(12.2.2) If
no single electronic component failure or deterioration meets any of the
criteria specified in section (e)(12.2.1), manufacturers are not required to
monitor any air conditioning system component for purposes of section
(e)(12).
(12.3)
Monitoring Conditions: Manufacturers shall define the monitoring conditions for
malfunctions identified in section (e)(12.2) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
(12.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(13)
Variable Valve Timing, Lift,
and/or Control (VVT) System Monitoring
(13.1) Requirement: On all 2006 through 2008
model year Low Emission Vehicle II applications and all 2009 and subsequent
model year vehicles, the OBD II system shall monitor the VVT system on vehicles
so-equipped for target error and slow response malfunctions. Manufacturers must
perform a comprehensive failure modes and effects analysis for every reasonable
hydraulic or mechanical failure (e.g., partial or complete blockage of
hydraulic passages, broken return springs, a failure of a single
cylinder-specific pin to move into the desired position on a lift mechanism) to
identify target error and slow response malfunctions. The individual electronic
components (e.g., actuators, valves, sensors, etc.) that are used in the VVT
system shall be monitored in accordance with the comprehensive components
requirements in section (e)(15). VVT systems on Low Emission Vehicle I
applications and 2004 and 2005 model year Low Emission Vehicle II applications
shall be monitored in accordance with the comprehensive components requirements
in section (e)(15).
(13.2)
Malfunction Criteria:
(13.2.1) Target Error.
The OBD II system shall detect a malfunction prior to any failure or
deterioration in the capability of the VVT system to achieve the commanded
valve timing and/or control within a crank angle and/or lift tolerance that
would cause a vehicle's emissions to exceed the emission thresholds in sections
(e)(13.2.1)(A) or (B) below. Systems with discrete operating states (e.g., two
step valve train systems) are not required to detect a malfunction prior to
exceeding the threshold but are required to detect all failures that exceed the
threshold.
(A) For non-Low Emission Vehicle
III applications, the threshold is 1.5 times any of the applicable FTP
standards.
(B) For Low Emission
Vehicle III applications, the thresholds are any of the applicable emission
thresholds set forth in Table 1 in the beginning of section
(e).
(13.2.2) Slow
Response. The OBD II system shall detect a malfunction prior to any failure or
deterioration in the capability of the VVT system to achieve the commanded
valve timing and/or control within a time that would cause a vehicle's
emissions to exceed the emission thresholds in sections (e)(13.2.2)(A) or (B)
below. Systems with discrete operating states are not required to detect a
malfunction prior to exceeding the threshold but are required to detect all
failures that exceed the threshold.
(A) For
non-Low Emission Vehicle III applications, the threshold is 1.5 times any of
the applicable FTP standards.
(B)
For Low Emission Vehicle III applications, the thresholds are any of the
applicable emission thresholds set forth in Table 1 in the beginning of section
(e).
(13.2.3) For
vehicles in which no failure or deterioration of the VVT system could result in
a vehicle's emissions exceeding the thresholds specified in sections
(e)(13.2.1) and (e)(13.2.2), the VVT system shall be monitored for proper
functional response of the electronic components in accordance with the
malfunction criteria in section (e)(15.2).
(13.3) Monitoring Conditions: Manufacturers
shall define the monitoring conditions for VVT system malfunctions identified
in section (e)(13.2) in accordance with sections (d)(3.1) and (d)(3.2) (i.e.,
minimum ratio requirements), with the exception that monitoring shall occur
every time the monitoring conditions are met during the driving cycle in lieu
of once per driving cycle as required in section (d)(3.1.2). Additionally,
manufacturers shall track and report the in-use performance of the VVT system
monitors under section (e)(13.2) in accordance with section (d)(3.2.2).
(13.3.1) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (e)(13.2) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(13.3.2) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (e)(13.2) shall be tracked and reported separately as specified in
section (d)(5.1.3) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(13.4) MIL
Illumination and Fault Code Storage: General requirements for MIL illumination
and fault code storage are set forth in section (d)(2).
(14)
Direct Ozone Reduction (DOR)
System Monitoring
(14.1)
Requirement:
(14.1.1) The OBD II system shall
monitor the DOR system on vehicles so-equipped for malfunctions that reduce the
ozone reduction performance of the system.
(14.1.2) For 2003, 2004, and 2005 model year
vehicles subject to the malfunction criteria of section (e)(14.2.1) below,
manufacturers may request to be exempted from DOR system monitoring. The
Executive Officer shall approve the exemption upon the manufacturer:
(A) Agreeing that the DOR system receive only
50 percent of the NMOG credit assigned to the DOR system as calculated under
Air Resources Board (ARB) Manufacturers Advisory Correspondence (MAC) No.
99-06, December 20, 1999, which is hereby incorporated by reference
herein.
(B) Identifying the DOR
system component(s) as an emission control device on both the underhood
emission control label and a separate label as specified below. The DOR system
shall be included in the list of emission control devices on the underhood
emission control label and be identified as a "DOR system" or other equivalent
term from SAE J1930 "Electrical/Electronic Systems Diagnostic Terms,
Definitions, Abbreviations, and Acronyms - Equivalent to ISO/TR 15031-2: (SAE
1930)", incorporated by reference. A separate label shall be located on or near
the DOR system component(s) in a location that is visible to repair technicians
prior to the removal of any parts necessary to replace the DOR system
component(s) and shall identify the components as a "DOR system" or other
equivalent SAE J1930 term.
(14.2) Malfunction Criteria:
(14.2.1) For non-Low Emission Vehicle III
applications:
(A) For vehicles in which the
NMOG credit assigned to the DOR system, as calculated in accordance with ARB
MAC No. 99-06, is less than or equal to 50 percent of the applicable FTP NMOG
standard, the OBD II system shall detect a malfunction when the DOR system has
no detectable amount of ozone reduction.
(B) For vehicles in which the NMOG credit
assigned to the DOR system, as calculated in accordance with ARB MAC No. 99-06,
is greater than 50 percent of the applicable FTP NMOG standard, the OBD II
system shall detect a malfunction when the ozone reduction performance of the
DOR system deteriorates to a point where the difference between the NMOG credit
assigned to the properly operating DOR system and the NMOG credit calculated
for a DOR system performing at the level of the malfunctioning system exceeds
50 percent of the applicable FTP NMOG standard.
(C) For vehicles equipped with a DOR system,
the manufacturer may modify any of the applicable NMOG malfunction criteria in
sections (e)(1)-(3), (e)(5)-(8), (e)(11)-(e)(13), and (e)(16) by adding the
NMOG credit received by the DOR system to the required NMOG malfunction
criteria (e.g., a malfunction criteria of 1.5 x NMOG standard would be modified
to (1.5 x NMOG standard) + DOR system NMOG credit).
(14.2.2) For Low Emission Vehicle III
applications and Low Emission Vehicle IV applications:
(A) For vehicles in which the NMOG credit
assigned to the DOR system, as calculated in accordance with ARB MAC No. 99-06,
is less than or equal to 5 mg/mi NMOG, the OBD II system shall detect a
malfunction when the DOR system has no detectable amount of ozone
reduction.
(B) For vehicles in
which the NMOG credit assigned to the DOR system, as calculated in accordance
with ARB MAC No. 99-06, is greater 5 mg/mi NMOG, the OBD II system shall detect
a malfunction when the ozone reduction performance of the DOR system
deteriorates to a point where the difference between the NMOG credit assigned
to the properly operating DOR system and the NMOG credit calculated for a DOR
system performing at the level of the malfunctioning system exceeds 5 mg/mi
NMOG.
(C) For vehicles equipped
with a DOR system, the manufacturer may modify any of the applicable
malfunction criteria in sections (e)(1)-(3), (e)(5)-(8), (e)(11)-(e)(13), and
(e)(16) by adding the NMOG credit received by the DOR system to the required
malfunction criteria (e.g., a malfunction criteria of 1.5 x NMOG+NOx standard
would be modified to (1.5 x NMOG+NOx standard) + DOR system NMOG
credit).
(14.3)
Monitoring Conditions: Manufacturers shall define the monitoring conditions for
malfunctions identified in section (e)(14.2) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
(14.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(15)
Comprehensive Component
Monitoring(15.1) Requirement:
(15.1.1) Except as provided in sections
(e)(15.1.3), (e)(15.1.4), (e)(15.1.5), and (e)(16), the OBD II system shall
monitor for malfunction any electronic powertrain component/system not
otherwise described in sections (e)(1) through (e)(14) that either provides
input to (directly or indirectly) or receives commands from an on-board
computer or smart device, and:
(1) can affect
emissions as determined by the criteria in section (e)(15.1.2), or
(2) is used as part of the diagnostic
strategy for any other monitored system or component. Each input to or output
from a smart device that meets criterion (1) or (2) above shall be monitored
pursuant to section (e)(15). Further detection or pinpointing of faults
internal to the smart device is not required. If the control system detects
deterioration or malfunction of the component/system and takes direct action to
compensate or adjust for it, manufacturers may not use the criteria under
section (e)(15.1.2) and are instead subject to the default action requirements
of section (d)(2.2.3) or (e)(15.4.4), as applicable.
(A) Input Components: Input components
required to be monitored may include the vehicle speed sensor, crank angle
sensor, knock sensor, throttle position sensor, cam position sensor, fuel
composition sensor (e.g. flexible fuel vehicles), and transmission electronic
components such as sensors, modules, and solenoids which provide signals to the
powertrain control system.
(B)
Output Components/Systems: Output components/systems required to be monitored
may include the idle speed control system, automatic transmission solenoids or
controls, variable length intake manifold runner systems, supercharger or
turbocharger electronic components, heated fuel preparation systems, and a
warm-up catalyst bypass valve.
(15.1.2) For purposes of criteria (1) in
section (e)(15.1.1) above, the manufacturer shall determine whether a
powertrain input or output component/system can affect emissions when operating
without any control system compensation or adjustment for deterioration or
malfunction based on the following:
(1) for
2004 through 2017 model year vehicles, the manufacturer shall use the criteria
in section (e)(15.1.2)(G); and
(2)
for 2018 and subsequent model year vehicles, the manufacturer shall use the
criteria in sections (e)(15.1.2) (A) through (F).
(A) The OBD II system shall monitor an
electronic powertrain component or system in accordance with the monitoring
requirements of section (e)(15) if any condition (e.g., deterioration, failure)
of the component or the system could cause:
(i) Vehicle emissions to exceed any
applicable standard, or
(ii) An
increase in vehicle emissions greater than 15 percent of the standard on the
following test cycles: FTP test, 50°F FTP, HWFET, SC03, US06 cycle, Unified
cycle. The emissions impact of the failure shall be determined by taking the
mean of three or more emission measurements on a vehicle aged to represent full
useful life with the component or system malfunctioning compared to the same
testing without a malfunction present.
a. For
cycles without standards (e.g., Unified cycle), 15 percent of the SFTP
Composite Emission Standard shall be used.
b. Additionally, if function of the component
or system would not necessarily occur during any of the test cycles specified
(e.g., global positioning system components that control engine start/stop
operation based on battery state of charge, cruise control), the manufacturer
shall request Executive Officer approval of an added alternate test cycle or
vehicle operating conditions for which the emission increase will also be
evaluated. Executive Officer approval shall be granted upon determining that
the manufacturer has submitted data and/or engineering evaluation that
demonstrate that the testing conditions proposed represent in-use driving
conditions under which the component or system will function and where
emissions are likely to be most affected by the malfunctioning component. The
component or system is required to meet the monitoring requirements under
section (e)(15) if any condition (e.g., deterioration, failure) of the
component or the system could cause an increase in vehicle emissions greater
than 15 percent of SFTP Composite Emission
Standard.
(B)
Manufacturers that have determined that a component or system is not subject to
monitoring because a malfunction would not cause emissions to exceed the
criteria specified in section (e)(15.1.2)(A) above shall demonstrate for
purposes of OBD II system approval that the criteria are satisfied by meeting
the requirements in either section (e)(15.1.2)(B)(i) or (e)(15.1.2)(B)(ii)
below:
(i) The manufacturer shall conduct an
engineering evaluation demonstrating that no malfunction of the
component/system could cause an increase in vehicle emissions during any
reasonable in-use driving condition, or
(ii) The manufacturer shall meet the
following testing requirements:
a. The
manufacturer shall conduct an FTP test with the component or system
malfunctioning, and provide test data to show that no applicable standard has
been exceeded; and
b. The
manufacturer shall conduct testing using the component condition causing the
largest emission impact during the worst case test cycle or in-use driving
condition specified in section (e)(15.1.2)(A)(ii) (as determined by the
manufacturer based on sound engineering judgment), and provide test data to
show that the difference between the mean emission values do not exceed 15
percent of any standard.
(iii) The Executive Officer may request one
additional test cycle for either section (e)(15.1.2)(B)(i) or (ii) above if the
Executive Officer reasonably believes, based on the component being tested,
that the manufacturer's engineering evaluation is insufficient or the cycle
chosen by the manufacturer was not the worst case for demonstration of the
malfunction.
(C)
Notwithstanding successfully demonstrating that no malfunction would cause
emissions to exceed the criteria specified in section (e)(15.1.2)(A)(ii) under
the manufacturer-selected worst case test cycle, the manufacturer's
determination that the component or system is not subject to monitoring under
section (e)(15) is subject to Executive Officer review. If additional testing
under any of the other conditions specified in section (e)(15.1.2)(A)(ii)
demonstrate that the component or system meets the criteria of that section
(i.e., that the component or system can affect emissions), the ARB may deny
certification of test groups for which the component or system is not monitored
by the OBD II system, and any vehicles produced with OBD II systems that do not
monitor the component or system are subject to corrective action, up to and
including recall.
(D) For purposes
of verifying a manufacturer's determination that a component or system does not
affect emissions under section (e)(15.1.2)(A), within six weeks of a request by
the Executive Officer, the manufacturer shall make available all test equipment
(e.g. malfunction simulators, deteriorated components) used to for the
demonstration conducted pursuant to section (e)(15.1.2)(B) above.
(E) Components described in sections (e)(1)
through (e)(14) (including components described in sections (e)(1) through
(e)(14) that are required to meet the monitoring requirements of section
(e)(15)) may not be exempted from any of the monitoring requirements of section
(e)(1) through (e)(15) regardless of any demonstration that any malfunction of
the component would not cause emissions to exceed the criteria specified in
section (e)(15.1.2)(A).
(F) For
2018 and 2019 model year vehicles carried over from 2017 or earlier model year
vehicles, a component/system is determined to not affect emissions and the
manufacturer is not required to use the criteria in sections (e)(15.1.2)(A)
through (E) if the Executive Officer determined that the component/system does
not affect emissions on the vehicles in question in the 2017 or earlier model
year in accordance with section (e)(15.1.2)(G).
(G) For 2004 through 2017 model year
vehicles, in lieu of the criteria in sections (e)(15.1.2)(A) through (E) above,
the manufacturer shall determine whether a powertrain input or output
component/system can affect emissions during any reasonable in-use driving
condition. If the Executive Officer reasonably believes that a manufacturer has
incorrectly determined that a component/system cannot affect emissions, the
Executive Officer shall require the manufacturer to provide emission data
showing that the component/system, when malfunctioning and installed in a
suitable test vehicle, does not have an emission effect. The Executive Officer
may request emission data for any reasonable driving condition. Alternatively,
for 2017 model year vehicles, manufacturers may use the criteria in sections
(e)(15.1.2)(A) through (E) in lieu of the criteria stated above in section
(e)(15.1.2)(G).
(15.1.3) A manufacturer may request Executive
Officer approval to exempt safety-only components or systems from the
monitoring requirements of section (e)(15). The Executive Officer shall approve
the request upon determining that the manufacturer has submitted data and/or
engineering evaluation that demonstrate that the component or system (1) meets
the definition of a "safety-only component or system" in section (c), and (2)
is not used as part of the diagnostic strategy for any other monitored system
or component.
(15.1.4)
Manufacturers shall monitor for malfunction electronic powertrain input or
output components/systems associated with an electronic transfer case,
electronic power steering system, or other components that are driven by the
engine and not related to the control of fueling, air handling, or emissions
only if the component or system is used as part of the diagnostic strategy for
any other monitored system or component.
(15.1.5) Except as specified for hybrid
vehicles in section (e)(15.1.6), manufacturers shall monitor for malfunction
electronic powertrain input or output components/systems associated with
components that only affect emissions by causing additional electrical load to
the engine and are not related to the control of fueling, air handling, or
emissions only if the component or system is used as part of the diagnostic
strategy for any other monitored system or component.
(15.1.6) For hybrid vehicles, manufacturers
shall submit a plan to the Executive Officer for approval of the hybrid
components determined by the manufacturer to be subject to monitoring in
section (e)(15.1.1). In general, the Executive Officer shall approve the plan
if it includes monitoring of all components/systems that affect emissions or
are used as part of the diagnostic strategy for any other monitored system or
component, monitoring of all energy input devices to the electrical propulsion
system, monitoring of battery and charging system performance, monitoring of
electric motor performance, and monitoring of regenerative braking performance.
For 2019 and subsequent model year mild hybrid electric, strong hybrid
electric, and plug-in hybrid electric vehicles, manufacturers are subject to
the applicable requirements specified in (e)(15.2.3).
(15.2) Malfunction Criteria:
(15.2.1) Input Components:
(A) The OBD II system shall detect
malfunctions of input components caused by circuit faults (or for digital
inputs, lack of communication to the on-board computer), out of range values,
and, where feasible, rationality faults. To the extent feasible, the
rationality fault diagnostics shall verify that a sensor output is neither
inappropriately high nor inappropriately low (e.g., "two-sided"
diagnostics).
(B) Except for input
components monitored solely by emissions neutral diagnostics, for all 2005 and
subsequent model year vehicles, rationality faults shall be separately detected
and store different fault codes than the respective circuit fault and out of
range diagnostics. Two-sided rationality diagnostics are not required to set
separate fault codes for each side. Additionally:
(i) For computer encoded digital inputs: lack
of communication from the input to the on-board computer shall be separately
detected and store a separate fault code. Separate fault codes are not required
for each distinct out-of-range fault.
(ii) For all other inputs: component circuit
and out of range faults shall be separately detected and store different fault
codes for each distinct malfunction (e.g., out-of-range low, out-of-range high,
open circuit, etc.). Notwithstanding, manufacturers are not required to store
separate fault codes for lack of circuit continuity faults that cannot be
distinguished from other out-of-range faults. For sensors that are fixed to a
circuit board within a diagnostic or emission critical control unit, as defined
in section (c), manufacturers may combine circuit and out-of-range value faults
into a single fault code that identifies the malfunctioning
sensor.
(C) For vehicles
that require precise alignment between the camshaft and the crankshaft, the OBD
II system shall monitor the crankshaft position sensor(s) and camshaft position
sensor(s) to verify proper alignment between the camshaft and crankshaft in
addition to monitoring the sensors for circuit continuity and rationality
malfunctions. Proper alignment monitoring between a camshaft and a crankshaft
shall only be required in cases where both are equipped with position sensors.
(i) For 2006 through 2008 model year Low
Emission Vehicle II applications, all 2009 through 2018 model year vehicles
equipped with VVT cam phasing systems and a timing belt or chain, the OBD II
system shall detect a malfunction if the alignment between the camshaft and
crankshaft is off by one or more cam/crank sprocket cogs (e.g., the timing
belt/chain has slipped by one or more teeth/cogs). If a manufacturer
demonstrates that a single tooth/cog misalignment cannot cause a measurable
increase in emissions during any reasonable driving condition, the manufacturer
shall detect a malfunction when the minimum number of teeth/cogs misalignment
needed to cause a measurable emission increase has occurred.
(ii) For the 2006 through 2009 model years
only, a manufacturer may also request Executive Officer approval to use a
larger threshold than one tooth/cog. The Executive Officer shall approve the
request upon determining that the manufacturer has demonstrated that hardware
modifications are necessary to meet the one tooth/cog threshold and that
further software modifications are not able to reduce the larger
threshold.
(iii) For all 2019 and
subsequent model year vehicles equipped with VVT systems and a timing belt or
chain, the OBD II system shall detect a malfunction of the misalignment between
the camshaft and crankshaft at one of the following two levels:
a. The smallest number of teeth/cogs
misalignment that can be detected using the existing hardware; or
b. The minimum number of teeth/cogs
misalignment needed to cause emissions to exceed the criteria in section
(e)(15.1.2).
(D) For input components that are directly or
indirectly used for any emission control strategies that are not covered under
sections (e)(1) through (e)(14) (e.g., exhaust gas temperature sensors used for
a control strategy that regulates catalyst inlet temperature within a target
window), the OBD II system shall detect rationality malfunctions that prevent
the component from correctly sensing any condition necessary for the strategy
to operate in its intended manner. These malfunctions include faults that
inappropriately prevent or delay the activation of the emission control
strategy, cause the system to erroneously exit the emission control strategy,
or where the control strategy has used up all of the adjustments or authority
allowed by the manufacturer and is still unable to achieve the desired
condition. The Executive Officer may waive detection of specific malfunctions
upon determining that the manufacturer has submitted data and/or an engineering
evaluation that demonstrate that reliable detection of the malfunction is
technically infeasible or would require additional
hardware.
(15.2.2) Output
Components/Systems:
(A) The OBD II system
shall detect a malfunction of an output component/system when proper functional
response of the component and system to computer commands does not occur. If a
functional check is not feasible, the OBD II system shall detect malfunctions
of output components/systems caused by a lack of circuit continuity or circuit
fault (e.g., short to ground or high voltage), or communication errors or the
lack of communication if the signal to the output component is digital. For
output component lack of circuit continuity faults and circuit faults,
manufacturers are not required to store different fault codes for each distinct
malfunction (e.g., open circuit, shorted low, etc.). Manufacturers are not
required to activate an output component/system when it would not normally be
active for the purposes of performing a functional check of the output
component/system as required in section (e)(15).
(B) The idle speed control system shall be
monitored for proper functional response to computer commands. For strategies
based on deviation from target idle speed, a malfunction shall be detected when
any of the following conditions occur:
(i) The
idle speed control system cannot achieve the target idle speed within 200
revolutions per minute (rpm) above the target speed or 100 rpm below the target
speed. The Executive Officer shall allow larger engine speed tolerances upon
determining that a manufacturer has submitted data and/or an engineering
evaluation which demonstrate that the tolerances can be exceeded without a
malfunction being present.
(ii) The
idle speed control system cannot achieve the target idle speed within the
smallest engine speed tolerance range required by the OBD II system to enable
any other monitor.
(iii) For 20
percent of 2026, 50 percent of 2027, and 100 percent of 2028 and subsequent
model year vehicles without manual transmissions (i.e., any transmission that
relies on the vehicle operator to independently control clutch
engagement/disengagement and gear selection), an engine stall (as defined in
section (c)) occurs within 20 seconds after engine start at the beginning of a
driving cycle.
a. Manufacturers are required
to store different fault codes for stalls detected while the CSERS monitoring
conditions (as defined in section (c)) are met and stalls detected while the
CSERS monitoring conditions are not met.
b. The manufacturer may use an alternate
phase-in schedule as defined in section (c) in lieu of the required phase-in
schedule for the engine stall monitor in section (e)(15.2.2)(B)(iii) if the
alternate phase-in schedule provides for equivalent compliance volume as
defined in section (c) with the exception that 100 percent of 2028 and
subsequent model year vehicles shall comply with the requirements.
c. Monitoring is not required when the fuel
level is equal to or less than 15 percent of the nominal capacity of the fuel
tank.
(C) For
output components/systems that are directly or indirectly used for any emission
control strategies that are not covered under sections (e)(1) through (e)(14)
(e.g., a high pressure fuel pump used for a control strategy that regulates
fuel pressure), the OBD II system shall detect functional malfunctions that
prevent the component/system from achieving the desired functional response
necessary for the strategy to operate in its intended manner. These
malfunctions include faults that inappropriately prevent or delay the
activation of the emission control strategy, cause the system to erroneously
exit the emission control strategy, or where the control strategy has used up
all of the adjustments or authority allowed by the manufacturer and is still
unable to achieve the desired condition. The Executive Officer may waive
detection of specific malfunctions upon determining that the manufacturer has
submitted data and/or an engineering evaluation that demonstrate that reliable
detection of the malfunction is technically infeasible or would require
additional hardware.
(15.2.3) Hybrid Components
(A) Energy Storage System (ESS)
(i) Manufacturers shall submit a plan for
Executive Officer approval of the monitoring strategy, malfunction criteria,
and monitoring conditions for monitoring of the hybrid ESS state of health. The
Executive Officer shall approve the plan upon determining that the manufacturer
has demonstrated the monitor properly detects malfunctions and that the monitor
is able to detect any hybrid ESS state of health fault that prevents any of the
following:
(1) activating and maintaining
emission control strategies,
(2)
operation of the vehicle to meet or exceed the minimum acceptable in-use
monitor performance ratio requirements specified in section (d)(3.2.1),
or
(3) utilization of the ESS in
movement of the vehicle (e.g. the engine cannot be started, the motor is unable
to move the vehicle or provide motor assist due to ESS
deterioration).
(ii) The
OBD II system shall monitor the ESS state of charge for malfunctions that
result in any of the following:
a. The state
of charge cannot be controlled within the normal manufacturer-defined useable
range intended for hybrid vehicle operation.
b. The hybrid system is not able to maintain
the state of charge required by the OBD II system to enable other
diagnostics.
(iii) The
OBD II system shall monitor the ESS cell balancing system for proper functional
response to computer commands. The OBD II system shall detect a malfunction
when the ESS cell balancing system can no longer maintain the individual cell
voltages desired. In lieu of monitoring individual cell voltages, manufacturers
may monitor the individual switches used to command cell balancing for proper
functional response. If the OBD II system does not determine cell balance using
individual cell voltages, manufacturers shall submit a plan for Executive
Officer approval of the monitoring strategy, malfunction criteria, and
monitoring conditions for monitoring the ESS cell balancing system. In general,
the Executive Officer will approve the plan if it includes functional
monitoring of components used for cell balancing.
(iv) The individual electronic components
that are used as inputs or outputs for the ESS (e.g., battery temperature
sensors, battery voltage sensors, battery cells) shall be monitored in
accordance with the requirements of sections (e)(15.2.1) and
(15.2.2).
(v) For monitors of
malfunctions specified under sections (e)(15.2.3)(A)(iii) and (iv),
manufacturers at a minimum shall store separate fault codes relating to hybrid
ESS malfunctions pinpointing the smallest replaceable unit for in-use repair as
defined by the manufacturer. Manufacturers may further pinpoint components
and/or failure modes.
(B)
Hybrid Thermal Management Systems
(i) ESS
Thermal Management Systems
a. The individual
electronic input and output components that are used for ESS thermal management
(i.e., heating or cooling) shall be monitored in accordance with the
requirements of sections (e)(15.2.1) and (15.2.2). Electronic components used
for hybrid battery thermal management and commanded solely by driver demand are
exempt from this monitoring requirement.
b. To the extent feasible, the OBD II system
shall perform a functional check of the cooling performance and, if applicable,
heating performance.
(ii)
Inverter Thermal Management Systems
a. The
individual electronic input and output components that are used for inverter
thermal management (i.e., heating or cooling) shall be monitored in accordance
with the requirements of sections (e)(15.2.1) and (15.2.2). Electronic
components used for inverter thermal management and commanded solely by driver
demand are exempt from this monitoring requirement.
b. To the extent feasible, the OBD II system
shall perform a functional check of the cooling performance and, if applicable,
heating performance.
(C) Regenerative Braking: The OBD II system
shall detect a malfunction of a component when a failure disables the
regenerative braking function or affects regenerative braking
performance.
(D) Drive Motor:
Manufacturers shall submit a plan for Executive Officer approval of the
monitoring strategy, malfunction criteria, and monitoring conditions for the
drive motor system. The Executive Officer shall approve the plan upon
determining that the manufacturer has demonstrated that the monitor properly
detects malfunctions, and that the monitor is able to detect any drive motor
fault that prevents any of the following:
(1)
activating and maintaining emission control strategies,
(2) operation of the vehicle to meet or
exceed the minimum acceptable in-use monitor performance ratio requirements
specified in section (d)(3.2.1), or
(3) utilization of the motor in movement of
the vehicle (e.g. the motor can no longer be used to move the vehicle or
provide assist, the engine cannot be started).
(E) Generator: Manufacturers shall submit a
plan for Executive Officer approval of the monitoring strategy, malfunction
criteria, and monitoring conditions for the generator system. The Executive
Officer shall approve the plan upon determining that the manufacturer has
demonstrated that the monitor properly detects malfunctions, and that the
monitor is able to detect any generator fault that prevents any of the
following:
(1) activating and maintaining
emission control strategies,
(2)
operation of the vehicle to meet or exceed the minimum acceptable in-use
monitor performance ratio requirements specified in section (d)(3.2.1),
or
(3) proper functional response in
accordance with the malfunction criteria in section
(e)(15.2).
(F) Plug-in
Hybrid Electric Vehicle ESS Charger: For plug-in hybrid electric vehicles, the
OBD II system shall detect malfunctions of the onboard ESS charger when a
failure disables ESS charging or affects charging performance (e.g., preventing
the ESS from fully charging or limits charging rate). Detection of
indeterminate ESS charging failures that cannot be distinguished from failures
originating outside the vehicle (e.g., same symptom could be caused by a
malfunction of a vehicle component or the off-board power supply) or charging
failures originating outside the vehicle (e.g., malfunction of the electric
vehicle supply equipment, poor electrical service) is not required.
(G) For hybrid components that are not
addressed in sections (e)(15.2.3)(A) through (F) above, manufacturers shall
monitor those hybrid components determined by the manufacturer to be subject to
monitoring in section (e)(15.1.1) in accordance with the input component and
output component requirements in sections (e)(15.2.1) and
(e)(15.2.2).
(H) Monitoring of
hybrid components as specified in sections (e)(15.2.3)(A) through (G) above on
mild hybrid electric vehicles and strong hybrid electric vehicles is not
required if manufacturers can demonstrate:
(i) The component is not used as part of the
diagnostic strategy for any other monitored system or component, and
(ii) No malfunction of the component or
system can affect emissions as determined by the criteria in section
(e)(15.1.2).
(I)
Monitoring of hybrid components as specified in sections (e)(15.2.3)(A) through
(G) above on plug-in hybrid electric vehicles is not required if manufacturers
can demonstrate:
(i) The component is not
used as part of the diagnostic strategy for any other monitored system or
component, and
(ii) In lieu of the
criteria in section (e)(15.1.2), except as specified in (e)(15.2.3)(I)(iii) and
(iv), no malfunction of the component or system could cause:
a. An engine in a vehicle with a fully
charged ESS to start over any of the following test cycles where a
properly-functioning fully charged vehicle does not start its engine during a
single test cycle: FTP test, HWFET, Unified cycle, and US06 cycle;
and
b. An increase greater than 15
percent of the integrated net energy used for a mean of three or more tests
conducted with a malfunction compared to testing without a malfunction for any
of the following test cycles where a properly-functioning fully charged vehicle
does not start its engine during a single test cycle: FTP test, US06 cycle,
HWFET, and Unified cycle. All tests shall be run with a fully charged high
voltage battery, with integrated net energy measured at the electric drive
system inlet. If measuring the electric drive system's inlet net energy is not
feasible, the Executive Officer may approve an alternative method based on the
ability of that method to measure net energy delivered to the
powertrain.
(iii) For
hybrid thermal management systems, in lieu of the test procedure specified in
section (e)(15.2.3)(I)(ii) above, manufacturers shall submit a plan for
Executive Officer approval for an alternate test cycle/vehicle operating
conditions for the purposes of determining whether a malfunction would cause an
engine in a vehicle with a fully-charged ESS to start where a
properly-functioning fully charged vehicle does not and a 15 percent reduction
of all electric range if the component/system is malfunctioning. Executive
Officer approval shall be granted upon determining that the manufacturer has
submitted data and/or engineering evaluation that considers all conditions
under which the thermal management system may be activated (e.g., high ambient
temperatures, ESS charging, high load driving) and demonstrates that the chosen
test cycle and operating conditions are representative of in-use conditions
where all electric range is likely to be most affected by the malfunctioning
component/system.
(iv) If function
of the hybrid component or system would not necessarily occur during any of the
test cycles specified in section (e)(15.2.3)(I)(ii) above (e.g., global
positioning system components that control plug-in hybrid operation based on
battery state of charge), the manufacturer shall request Executive Officer
approval of an added alternate test cycle or vehicle operating conditions for
which the determination of vehicle engine starts and increase in integrated net
energy will be evaluated. Executive Officer approval shall be granted upon
determining that the manufacturer has submitted data and/or engineering
evaluation that demonstrate that the testing conditions proposed represent
in-use driving conditions under which the component or system will function and
where energy usage is likely to be most affected by the malfunctioning
component. The component or system is required to meet the monitoring
requirements under section (e)(15) if any condition (e.g., deterioration,
failure) of the component or the system could cause the vehicle's engine to
start when it otherwise would not, or an increase greater than 15 percent of
the integrated net energy used for a mean of three or more tests conducted with
a malfunction compared to testing without a
malfunction.
(15.3) Monitoring Conditions:
(15.3.1) Input Components:
(A) Except as provided in section
(e)(15.3.1)(C), input components shall be monitored continuously for proper
range of values and circuit continuity.
(B) For rationality fault diagnostics (where
applicable):
(i) For 2004 model year vehicles,
manufacturers shall define the monitoring conditions for detecting malfunctions
in accordance with section (d)(3.1).
(ii) For 2005 and subsequent model year
vehicles, manufacturers shall define the monitoring conditions for detecting
malfunctions in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum
ratio requirements), with the exception that rationality fault diagnostics
shall occur every time the monitoring conditions are met during the driving
cycle in lieu of once per driving cycle as required in section
(d)(3.1.2).
(C) A
manufacturer may request Executive Officer approval to disable continuous input
component proper range of values or circuit continuity monitoring when a
malfunction cannot be distinguished from other effects. The Executive Officer
shall approve the disablement upon determining that the manufacturer has
submitted test data and/or documentation that demonstrate a properly
functioning input component cannot be distinguished from a malfunctioning input
component and that the disablement interval is limited only to that necessary
for avoiding false detection.
(15.3.2) Output Components/Systems:
(A) Except as provided in section
(e)(15.3.2)(D), monitoring for circuit continuity and circuit faults shall be
conducted continuously.
(B) Except
as provided in section (e)(15.3.2)(C), for functional checks, manufacturers
shall define the monitoring conditions for detecting malfunctions in accordance
with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements).
(C) For the idle
speed control system on all 2005 and subsequent model year vehicles:
(i) For malfunctions identified in sections
(e)(15.2.2)(B)(i) and (ii), manufacturers shall define the monitoring
conditions for functional checks in accordance with sections (d)(3.1) and
(d)(3.2) (i.e., minimum ratio requirements), with the exception that functional
checks shall occur every time the monitoring conditions are met during the
driving cycle in lieu of once per driving cycle as required in section
(d)(3.1.2).
(ii) For malfunctions
identified in section (e)(15.2.2)(B)(iii), monitoring shall occur after every
engine start at the beginning of every driving cycle.
(D) A manufacturer may request Executive
Officer approval to disable continuous output component circuit continuity or
circuit fault monitoring when a malfunction cannot be distinguished from other
effects. The Executive Officer shall approve the disablement upon determining
that the manufacturer has submitted test data and/or documentation that
demonstrate a properly functioning output component cannot be distinguished
from a malfunctioning output component and that the disablement interval is
limited only to that necessary for avoiding false
detection.
(15.3.3)
Hybrid Components
(A) Manufacturers shall
define the monitoring conditions for malfunctions identified in sections
(e)(15.2.3)(A)(i) through (iii), (e)(15.2.3)(B)(i)b., (e)(15.2.3)(B)(ii)b., and
(e)(15.2.3)(C) through (F) in accordance with sections (d)(3.1) and (d)(3.2)
(i.e., minimum ratio requirements), with the exception that monitoring shall
occur every time the monitoring conditions are met during the driving cycle in
lieu of once per driving cycle as required in section
(d)(3.1.2).
(15.4) MIL Illumination and Fault Code
Storage:
(15.4.1) Except as provided in
sections (e)(15.4.2) and (15.4.4) below, general requirements for MIL
illumination and fault code storage are set forth in section (d)(2). Additional
fault code storage requirements are provided in section (e)(15.2.1)(B) for
input components, section (e)(15.2.2)(A) for output components/systems, and
section (e)(15.2.3)(A)(v) for hybrid components.
(15.4.2) Exceptions to general requirements
for MIL illumination. For applications that are not using the criteria of
sections (e)(15.1.2)(A) through (E) to determine if a component/system can
affect emissions, MIL illumination is not required in conjunction with storing
a confirmed fault code for any comprehensive component if both conditions (A)
and (B) below are met:
(A) the component or
system, when malfunctioning, could not cause vehicle emissions to increase by:
(i) 25 percent or more for PC/LDT SULEV II
vehicles, or
(ii) 15 percent or
more for all other vehicles, and
(B) the component or system is not used as
part of the diagnostic strategy for any other monitored system or
component.
(15.4.3) For
purposes of determining the emission increase in section (e)(15.4.2)(A), the
manufacturer shall request Executive Officer approval of the test cycle/vehicle
operating conditions for which the emission increase will be determined.
Executive Officer approval shall be granted upon determining that the
manufacturer has submitted data and/or engineering evaluation that demonstrate
that the testing conditions represent in-use driving conditions where emissions
are likely to be most affected by the malfunctioning component. For purposes of
determining whether the specified percentages in section (e)(15.4.2)(A) are
exceeded, if the approved testing conditions are comprised of an emission test
cycle with an exhaust emission standard, the measured increase shall be
compared to a percentage of the exhaust emission standard (e.g., if the
increase is equal to or more than 15 percent of the exhaust emission standard
for that test cycle). If the approved testing conditions are comprised of a
test cycle or vehicle operating condition that does not have an exhaust
emission standard, the measured increase shall be calculated as a percentage of
the baseline test (e.g., if the increase from a back-to-back test sequence
between normal and malfunctioning condition is equal to or more than 15 percent
of the baseline test results from the normal condition).
(15.4.4) Exceptions to general requirements
for MIL illumination and fault code storage. MIL illumination and fault code
storage is not required for faults of components/systems monitored solely by
emissions neutral diagnostics. Executive Officer approval is required for the
emissions neutral default action activated by the emissions neutral diagnostic.
The Executive Officer shall approve the emissions neutral default action upon
determining that the manufacturer has submitted data and/or engineering
evaluation adequately demonstrating that the action meets the conditions
described under the definition of "emissions neutral default action" in section
(c).
(15.4.5) Exceptions to general
requirements for MIL illumination and fault code storage. For monitors of
malfunctions described in section (e)(15.2.2)(B)(iii), in lieu of storing a
pending fault code and a confirmed fault code and illuminating the MIL as
described in sections (d)(2.2.1) and (d)(2.2.2), the OBD II system may use any
of the following fault code storage and MIL illumination procedures:
(A) The OBD II system may store a pending
fault code and a confirmed fault code after 3 sequential driving cycles during
which the monitor functions and detects a malfunction, or
(B) The OBD II system may store a pending
fault code after initial malfunction detection and a confirmed fault code after
malfunction detection in the third sequential driving cycle if a malfunction is
also detected the second and third sequential driving
cycle.
(16)
Other Emission Control or Source
System Monitoring
(16.1)
Requirement: For other emission control or source systems that are:
(1) not identified or addressed in sections
(e)(1) through (e)(15) (e.g., hydrocarbon traps, homogeneous charge compression
ignition (HCCI) controls, NOx storage devices, fuel-fired passenger compartment
heaters, etc.), or
(2) identified
or addressed in section (e)(15) but not corrected or compensated for by the
adaptive fuel control system (e.g., swirl control valves), manufacturers shall
submit a plan for Executive Officer approval of the monitoring strategy,
malfunction criteria, and monitoring conditions prior to introduction on a
production vehicle intended for sale in California. Executive Officer approval
shall be based on the effectiveness of the monitoring strategy, the malfunction
criteria utilized, the monitoring conditions required by the diagnostic, and,
if applicable, the determination that the requirements of sections (e)(16.3)
and (e)(16.4) below are satisfied.
(16.2) For purposes of section (e)(16),
emission source systems are components or devices that emit pollutants subject
to vehicle evaporative and exhaust emission standards (e.g., NMOG, CO, NOx, PM,
etc.) and include non-electronic components and non-powertrain components
(e.g., fuel-fired passenger compartment heaters, on-board reformers,
etc.).
(16.3) Except as provided
below in this paragraph, for 2005 and subsequent model year vehicles that
utilize emission control systems that alter intake air flow or cylinder charge
characteristics by actuating valve(s), flap(s), etc. in the intake air delivery
system (e.g., swirl control valve systems), the manufacturers, in addition to
meeting the requirements of section (e)(16.1) above, may elect to have the OBD
II system monitor the shaft to which all valves in one intake bank are
physically attached in lieu of monitoring the intake air flow, cylinder charge,
or individual valve(s)/flap(s) for proper functional response. For non-metal
shafts or segmented shafts, the monitor shall verify all shaft segments for
proper functional response (e.g., by verifying the segment or portion of the
shaft furthest from the actuator properly functions). For systems that have
more than one shaft to operate valves in multiple intake banks, manufacturers
are not required to add more than one set of detection hardware (e.g., sensor,
switch, etc.) per intake bank to meet this requirement. Vehicles utilizing
these emission control systems designed and certified for 2004 or earlier model
year vehicles and carried over to the 2005 through 2009 model year shall be not
be required to meet the provisions of section (e)(16.3) until the engine or
intake air delivery system is redesigned.
(16.4) For emission control strategies that
are not covered under sections (e)(1) through (e)(14) (e.g., a control strategy
that regulates fuel pressure), Executive Officer approval shall be based on the
effectiveness of the plan in detecting malfunctions that prevent the strategy
from operating in its intended manner. These malfunctions include faults that
inappropriately prevent or delay the activation of the emission control
strategy, faults that cause the system to erroneously exit the emission control
strategy, and faults where the control strategy has used up all of the
adjustments or authority allowed by the manufacturer and is still unable to
achieve the desired condition. The Executive Officer may waive detection of
specific malfunctions upon determining that the manufacturer has submitted data
and/or an engineering evaluation that demonstrate that reliable detection of
the malfunction is technically infeasible or would require additional
hardware.
(17)
Exceptions to Monitoring Requirements
(17.1) Except as provided in sections
(e)(17.1.1) through (17.1.3), (e)(17.1.4)(B), and (e)(17.1.5) below, upon
request of a manufacturer or upon the best engineering judgment of the ARB, the
Executive Officer may revise the emission threshold for a malfunction on any
diagnostic required in section (e) if the most reliable monitoring method
developed requires a higher threshold to prevent false indications of a
malfunction.
(17.1.1) For PC/LDT SULEV II
vehicles, the Executive Officer shall approve a malfunction criteria of 2.5
times the applicable FTP standards in lieu of 1.5 wherever required in section
(e).
(17.1.2) For 2004 model year
PC/LDT SULEV II vehicles only, the Executive Officer shall approve monitors
with thresholds that exceed 2.5 times the applicable FTP standard if the
manufacturer demonstrates that a higher threshold is needed given the state of
development of the vehicle and that the malfunction criteria and monitoring
approach and technology (e.g., fuel system limits, percent misfire, monitored
catalyst volume, etc.) are at least as stringent as comparable ULEV (not ULEV
II) vehicles.
(17.1.3)
Manufacturers shall use the following malfunction criteria for vehicles
certified to the Federal Tier 2 or Tier 3 emission standards:
(A) For vehicles certified to Tier 2 Federal
Bin 3 or Bin 4 tailpipe emission standards (as defined in
40 CFR
86.1811-04, as it existed on August 5, 2015),
manufacturers shall utilize the ULEV II vehicle NMOG and CO malfunction
criteria (e.g., 1.5 times the Bin 3 or Bin 4 NMOG and CO standards) and the
PC/LDT SULEV II vehicle NOx malfunction criteria (e.g., 2.5 times the Bin 3 or
Bin 4 NOx standards).
(B) For
vehicles certified to the Tier 3 Federal Bin 85 or Bin 110 tailpipe emission
standards (as defined in 40
CFR 86.1811-17, as it existed on August 5,
2015), manufacturers shall utilize the following malfunction criteria in
accordance with the table below (with the NMOG+NOx and CO multipliers to be
used with the applicable standard (e.g., 2.0 times the NMOG+NOx standard)):
|
NMOG+NOx Multiplier
|
CO Multiplier
|
PM Threshold (mg/mi)
1 |
Monitors (except for catalyst) |
1.85 |
1.50 |
17.50 |
Catalyst Monitor |
2.00 |
N/A |
N/A |
1. Applies to 2019 and subsequent model year
vehicles |
(17.1.4) For medium-duty vehicles certified
to an engine dynamometer tailpipe emission standard:
(A) Except as povided for in sections
(e)(17.1.4)(B) and (C) below, the manufacturer shall request Executive Officer
approval of a malfunction criterion that is equivalent to that proposed for
each monitor in section (e). The Executive Officer shall approve the request
upon finding that the manufacturer has used good engineering judgment in
determining the equivalent malfunction criterion and that the criterion will
provide for similar timeliness in detection of malfunctioning
components.
(B) Alternate
malfunction criteria:
(i) For 2022 and 2023
model year vehicles using engines that meet all the requirements under sections
(e)(17.1.4)(B)(i)a. through c. below, the manufacturer shall use the NOx
threshold specified in section (e)(17.1.4)(B)(ii) and the PM threshold
specified in section (e)(17.1.4)(B)(iii).:
a.
Certify to an FTP NOx emission standard of 0.10 g/bhp-hr or lower,
b. Certify to an FTP PM emission standard of
0.005 g/bhp-hr or lower, and
c.
Comply with the 1-binned moving average window method for in-use testing as
described in section 86.1370.B of "California Exhaust Emission Standards and
Test Procedures for 2004 and Subsequent Model Heavy-Duty Otto-Cycle Engines and
Vehicles," incorporated by reference in section
1956.8(d), title
13, CCR.
(ii) For 2024
and subsequent model year vehicles using engines certified to an FTP engine NOx
standard of 0.10 g/bhp-hr or lower, the manufacturer shall use the following
thresholds for NOx:
a. For monitors in section
(e) except for the catalyst monitor, the manufacturer shall use a NOx threshold
of 0.30 g/bhp-hr NOx (i.e., detect a malfunction before NOx emissions exceed
0.30 g/bhp-hr).
b. For catalyst
monitors in section (e)(1), the manufacturer shall use a NOx threshold of 0.35
g/bhp-hr NOx (i.e., detect a malfunction before NOx emissions exceed 0.35
g/bhp-hr).
(iii) For 2024
and subsequent model year vehicles using engines certified to an FTP engine PM
standard of 0.005 g/bhp-hr or lower, the manufacturer shall use a PM threshold
of 0.015 g/bhp-hr (e.g., detect a malfunction before PM emissions exceed 0.015
g/bhp-hr).
(C) Alternate
malfunction criteria for engine cooling system thermostat monitor: For 2022 and
2023 model year vehicles using engines that meet the criteria under sections
(e)(17.1.4)(B)(i)a. through c. and 2024 and subsequent model year vehicles
using engines certified to an FTP engine NOx standard of 0.10 g/bhp-hr or lower
or certified to an FTP engine PM standard of 0.005 g/bhp-hr or lower, for the
thermostat monitor malfunction criteria specified under section
(e)(10.2.1)(A)(ii) where fuel, spark timing, and/or other coolant
temperature-based modifications to the engine control strategies would not
cause an emissions increase of 50 or more percent of the applicable standards,
the manufacturer shall use the following NOx or PM standard:
(i) For engines certified to an FTP engine
NOx standard of 0.10 g/bhp-hr or lower, 0.20 g/bhp-hr for the applicable NOx
standard.
(ii) For engines
certified to an FTP engine PM standard of 0.005 g/bhp-hr or lower, 0.01
g/bhp-hr for the applicable PM standard.
(17.1.5) For Low Emission III SULEV20
vehicles, in lieu of the NMOG+NOx emission threshold set forth in Table 1 in
the beginning of section (e), manufacturers may use a malfunction criterion of
3.25 times the applicable NMOG+NOx standard for the first three model years a
vehicle is certified, but no later than the 2025 model year. For example, for
SULEV20 vehicles first certified to the SULEV20 standard in the 2024 model
year, the manufacturer may use the 3.25 multiplier for the 2024 and 2025 model
years and shall use the NMOG+NOx emission threshold set forth in Table 1 in the
beginning of section (e) for the 2026 and subsequent model years.
(17.1.6) For Low Emission Vehicle IV
applications:
(A) Alternate malfunction
criteria: The manufacturer shall use the following malfunction criteria (with
the NMOG+NOx and CO multipliers to be used with the applicable standard (e.g.,
2.0 times the NMOG+NOx standard)):
(i) For
vehicles certified to the LEV IV ULEV125, LEV IV ULEV70, LEV IV ULEV50, LEV IV
SULEV30, LEV IV SULEV20, LEV IV ULEV200, LEV IV SULEV170, LEV IV SULEV150, LEV
IV ULEV400, LEV IV ULEV270, LEV IV SULEV230, or LEV IV SULEV200 emission
category, except as provided for LEV IV SULEV20 vehicles in sections
(e)(17.1.6)(A)(v) and (vi), the manufacturer shall use the malfunction criteria
described for the same vehicle emission category for Low Emission Vehicle III
applications in Table 1 in the beginning of section (e) (e.g., a Low Emission
Vehicle IV vehicle certified to the LEV IV ULEV50 category shall use the same
malfunction criteria as the Low Emission Vehicle III vehicle certified to the
ULEV50 category in Table 1, a Low Emission Vehicle IV vehicle certified to the
LEV IV SULEV170 category shall use the same malfunction criteria as the Low
Emission Vehicle III chassis certified medium-duty vehicles (except MDPVs)) in
Table 1).
(ii) For passenger cars,
light-duty trucks, and chassis-certified MDPVs not covered under section
(e)(17.1.6)(A)(i) above, except as provided for LEV IV SULEV15 vehicles in
section (e)(17.1.6)(A)(vii):
Table 1-A
Monitor Thresholds
(Except Catalyst) |
Catalyst Monitor
Thresholds
|
Vehicle Emission
Category
|
NMOG+NOx
Multiplier |
CO
Multiplier |
PM Threshold
(mg/mi) |
NMOG+ NOx
Multiplier |
LEV IV ULEV60 |
2.00 |
1.50 |
17.50 |
2.00 |
LEV IV ULEV40 |
2.25 |
1.50 |
17.50 |
2.25 |
LEV IV SULEV25 |
2.80 |
2.50 |
17.50 |
2.80 |
LEV IV SULEV15 |
3.33 |
2.50 |
17.50 |
3.33 |
(iii) For chassis certified medium-duty
vehicles with a GVWR of less than or equal to 10,000 lbs. not covered under
section (e)(17.1.6)(A)(i) above:
Table 1-B
Monitor Thresholds
(Except Catalyst) |
Catalyst Monitor
Thresholds
|
Vehicle Emission
Category
|
NMOG+NOx
Multiplier |
CO
Multiplier |
PM Threshold
(mg/mi) |
NMOG+ NOx
Multiplier |
LEV IV SULEV125 |
1.75 |
1.50 |
17.50 |
2.00 |
LEV IV SULEV100 |
1.75 |
1.50 |
17.50 |
2.00 |
LEV IV SULEV85 |
2.00 |
1.50 |
17.50 |
2.50 |
LEV IV SULEV75 |
2.00 |
1.50 |
17.50 |
2.50 |
(iv) For chassis certified medium-duty
vehicles with a GVWR between 10,000 and 14,000 lbs. not covered under section
(e)(17.1.6)(A)(i) above:
Table 1-C
Monitor Thresholds
(Except Catalyst) |
Catalyst Monitor
Thresholds
|
Vehicle Emission
Category
|
NMOG+NOx
Multiplier |
CO
Multiplier |
PM Threshold
(mg/mi) |
NMOG+ NOx
Multiplier |
LEV IV SULEV175 |
1.50 |
1.50 |
17.50 |
1.75 |
LEV IV SULEV150 |
1.75 |
1.50 |
17.50 |
2.00 |
LEV IV SULEV125 |
2.00 |
1.50 |
17.50 |
2.25 |
LEV IV SULEV100 |
2.00 |
1.50 |
17.50 |
2.50 |
(v)
For LEV IV SULEV20 vehicles that were not certified to the Low Emission Vehicle
III SULEV20 standards in a previous model year, in lieu of the NMOG+NOx
emission thresholds set forth in section (e)(17.1.6)(A)(i), manufacturers may
use a malfunction criterion of 3.25 times the applicable NMOG+NOx standard for
the first three model years a vehicle is certified, but no later than the 2030
model year. For example, for LEV IV SULEV20 vehicles first certified to the LEV
IV SULEV20 standard in the 2029 model year, the manufacturer may use the 3.25
multiplier for the 2029 and 2030 model years and shall use the NMOG+NOx
emission threshold set forth in section (e)(17.1.6)(A)(i) for the 2031 and
subsequent model years.
(vi) For
LEV IV SULEV20 vehicles that were first certified to the Low Emission Vehicle
III SULEV20 standards in the 2024 or 2025 model year, in lieu of the NMOG+NOx
emission thresholds set forth in section (e)(17.1.6)(A)(i), the manufacturer
may use a malfunction criterion of 3.25 times the applicable NMOG+NOx standard
for the following vehicles:
a. 2025 and 2026
model year LEV IV SULEV20 vehicles that were first certified to the Low
Emission Vehicle III SULEV20 standard in the 2024 model year, and
b. 2026 and 2027 model year LEV IV SULEV20
vehicles that were first certified to the Low Emission Vehicle III SULEV20
standard in the 2025 model year.
(vii) For LEV IV SULEV15 vehicles, in lieu of
the NMOG+NOx emission thresholds set forth in section (e)(17.1.6)(A)(ii),
manufacturers may use a malfunction criterion of 4.33 times the applicable
NMOG+NOx standard for the first three model years a vehicle is certified, but
no later than the 2030 model year. For example, for LEV IV SULEV15 vehicles
first certified to the LEV IV SULEV15 standard in the 2029 model year, the
manufacturer may use the 4.33 multiplier for the 2029 and 2030 model years and
shall use the NMOG+NOx emission threshold set forth in section
(e)(17.1.6)(A)(ii) for the 2031 and subsequent model years.
(B) Alternate malfunction criteria for engine
cooling system thermostat monitor: For the thermostat monitor malfunction
criteria specified under section (e)(10.2.1)(A)(ii) where fuel, spark timing,
and/or other coolant temperature-based modifications to the engine control
strategies would not cause an emissions increase of 50 percent or more of the
applicable standards, the manufacturer shall base the "applicable standards" on
the standards to which the vehicle is certified except as provided below:
(i) For passenger cars, light-duty trucks,
and chassis-certified MDPVs certified to the LEV IV SULEV15 category, the
manufacturer shall base the "applicable standards" on the LEV IV SULEV20
standards.
(ii) For chassis
certified medium-duty vehicles with a GVWR of less than or equal to 10,000 lbs.
and certified to the LEV IV SULEV125, LEV IV SULEV100, LEV IV SULEV85, or LEV
IV SULEV75 category, the manufacturer shall base the "applicable standards" on
the LEV IV SULEV150 standards.
(iii) For chassis certified medium-duty
vehicles with a GVWR between 10,000 and 14,000 lbs. and certified to the LEV IV
SULEV175, LEV IV SULEV150, LEV IV SULEV125, or LEV IV SULEV100 category, the
manufacturer shall base the "applicable standards" on the LEV IV SULEV200
standards.
(C) Alternate
test-out criteria: For the test-out criteria (i.e., criteria used to determine
if the specific component or function is exempt from the monitoring
requirements) specified in sections (e)(11.2.3)(C) and (e)(15.1.2), when
determining if no malfunction can cause emissions to exceed the standards or
increase by the maximum allowed percentage of the standards, the manufacturer
shall use the full useful life FTP exhaust emission standards to which the
vehicle is certified except as provided below:
(i) For passenger cars, light-duty trucks,
and chassis-certified MDPVs certified to the LEV IV SULEV15 category, the
manufacturer shall use the LEV IV SULEV20 standards.
(ii) For chassis certified medium-duty
vehicles with a GVWR of less than or equal to 10,000 lbs. and certified to the
LEV IV SULEV125, LEV IV SULEV100, LEV IV SULEV85, or LEV IV SULEV75 category,
the manufacturer shall use the LEV IV SULEV150 standards.
(iii) For chassis certified medium-duty
vehicles with a GVWR between 10,000 and 14,000 lbs. and certified to the LEV IV
SULEV175, LEV IV SULEV150, LEV IV SULEV125, or LEV IV SULEV100 category, the
manufacturer shall use the LEV IV SULEV200
standards.
(17.2) Whenever the requirements in section
(e) of this regulation require a manufacturer to meet a specific phase-in
schedule (e.g., (e)(11) cold start emission reduction strategy monitoring
requires 30 percent in 2006 model year, 60 percent in 2007 model year, and 100
percent in 2008 model year):
(17.2.1) The
phase-in percentages shall be based on the manufacturer's projected sales
volume for all vehicles subject to the requirements of title 13, CCR section
1968.2 unless specifically stated
otherwise in section (e).
(17.2.2)
Manufacturers may use an alternate phase-in schedule in lieu of the required
phase-in schedule if the alternate phase-in schedule provides for equivalent
compliance volume as defined in section (c) except as specifically noted for
the phase in of in-use monitor performance ratio monitoring conditions in
section (d)(3.2).
(17.2.3) Small
volume manufacturers may use an alternate phase-in schedule in accordance with
section (e)(17.2.2) in lieu of the required phase-in schedule or may meet the
requirement on all vehicles by the final year of the phase-in in lieu of
meeting the specific phase-in requirements for each model year (e.g., in the
example in section (e)(17.2), small volume manufacturers are required to meet
100 percent in the 2008 model year for cold start emission reduction strategy
monitoring, but not 30 percent in the 2006 model year or 60 percent in the 2007
model year).
(17.3)
Manufacturers may request Executive Officer approval to disable an OBD II
system monitor at ambient temperatures below 20 degrees Fahrenheit (or -6.7
degrees Celsius) (low ambient temperature conditions may be determined based on
intake air or engine coolant temperature) or at elevations above 8000 feet
above sea level. The Executive Officer shall approve the request upon
determining that the manufacturer has provided data and/or an engineering
evaluation that demonstrate that monitoring during the conditions would be
unreliable. A manufacturer may further request, and the Executive Officer shall
approve, that an OBD II system monitor be disabled at other ambient
temperatures or altitudes upon determining that the manufacturer has
demonstrated with data and/or an engineering evaluation that misdiagnosis would
occur at the ambient temperatures or altitudes because of its effect on the
component itself (e.g., component freezing).
(17.4) Manufacturers may request Executive
Officer approval to disable monitoring systems that can be affected by low fuel
level or running out of fuel (e.g., misfire detection) when the fuel level is
15 percent or less of the nominal capacity of the fuel tank. The Executive
Officer shall approve the request upon determining that the manufacturer has
submitted data and/or an engineering evaluation that demonstrate that
monitoring at the fuel levels would be unreliable.
(17.5) Manufacturers may disable monitoring
systems that can be affected by vehicle battery or system voltage levels.
(17.5.1) For monitoring systems affected by
low vehicle battery or system voltages, manufacturers may disable monitoring
systems when the battery or system voltage is below 11.0 Volts. Manufacturers
may request Executive Officer approval to utilize a voltage threshold higher
than 11.0 Volts to disable system monitoring. The Executive Officer shall
approve the request upon determining that the manufacturer has submitted data
and/or an engineering evaluation that demonstrate that monitoring at the
voltages would be unreliable and that either operation of a vehicle below the
disablement criteria for extended periods of time is unlikely or the OBD II
system monitors the battery or system voltage and will detect a malfunction at
the voltage used to disable other monitors.
(17.5.2) For monitoring systems affected by
high vehicle battery or system voltages, manufacturers may request Executive
Officer approval to disable monitoring systems when the battery or system
voltage exceeds a manufacturer-defined voltage. The Executive Officer shall
approve the request upon determining that the manufacturer has submitted data
and/or an engineering evaluation that demonstrate that monitoring above the
manufacturer-defined voltage would be unreliable and that one of the following
conditions is met:
(A) The electrical charging
system/alternator warning light is illuminated (or voltage gauge is in the "red
zone") at the voltage used to disable other monitors.
(B) The instrument cluster completely shuts
down at the voltage used to disable other monitors. For purposes of this
section, "instrument cluster shutdown" is defined as a lack of display or
improper zero reading of, at a minimum, vehicle speed, fuel level, and engine
speed, and includes information displayed on alternate duplicate displays
(e.g., heads up displays).
(C) The
OBD II system monitors the battery or system voltage and will detect a
malfunction at the voltage used to disable other
monitors.
(17.6) A manufacturer may request Executive
Officer approval to disable monitors that can be affected by PTO activation on
vehicles designed to accommodate the installation of PTO units (as defined in
section (c)).
(17.6.1) Except as allowed in
section (e)(17.6.2) below, a manufacturer may request Executive Officer
approval to disable an affected monitor provided disablement occurs only while
the PTO unit is active and the OBD II readiness status (specified under section
(g)(4.1)) and PTO activation time are appropriately tracked and erased as
described in this section. The Executive Officer shall approve the request for
disablement based on the manufacturer's demonstration that the affected monitor
cannot robustly detect malfunctions (e.g., cannot avoid false passes or false
indications of malfunctions) while the PTO unit is active. The OBD II system
shall track the cumulative engine runtime with PTO active and clear OBD II
readiness status (i.e., set all monitors to indicate "not complete") no later
than the start of the next ignition cycle if 750 minutes of cumulative engine
runtime with PTO active has occurred since the last time the affected monitor
has determined the component or system monitored by the affected monitor is or
is not malfunctioning (i.e., has completed). The PTO timer shall pause whenever
PTO changes from active to not active and resume counting when PTO is
re-activated. The timer shall be reset to zero after the affected monitor has
completed and no later than the start of the next ignition cycle. Once the PTO
timer has reached 750 minutes and the OBD II readiness status has been cleared,
the PTO timer may not cause the OBD system to clear the readiness status again
until after the PTO timer has reset to zero (after the monitor has completed)
and again reached 750 minutes.
(17.6.2) In lieu of requesting Executive
Officer approval for disabling an affected monitor according to section
(e)(17.6.1) above, a manufacturer may disable affected monitors, provided
disablement occurs only while the PTO unit is active and the OBD II readiness
status is cleared by the on-board computer (i.e., all monitors set to indicate
"not complete") while the PTO unit is activated (see section (g)(4.1)). If the
disablement occurs, the readiness status may be restored to its state prior to
PTO activation when the disablement ends.
(17.7) A manufacturer may request Executive
Officer approval to disable affected monitoring systems in vehicles equipped
with tire pressure monitoring systems that cause a vehicle to enter a default
mode of operation (e.g., reduced top speed) when a tire pressure problem is
detected. The Executive Officer shall approve the request upon determining that
the manufacturer has submitted data and/or an engineering evaluation that
demonstrate that the default mode can affect monitoring system performance,
that the tire pressure monitoring system will likely result in action by the
consumer to correct the problem, and that the disablement will not prevent or
hinder effective testing in an Inspection and Maintenance program.
(17.8) The manufacturer may request to exempt
a specific component from all monitoring requirements if all malfunctions of
the component affect emissions or the diagnostic strategy for any other
monitored component or system only when the ambient temperature is below 20
degrees Fahrenheit. The Executive Officer shall approve the request upon the
manufacturer submittal of data or engineering evaluation supporting that the
following criteria are met when the ambient temperature is above 20 degrees
Fahrenheit (or -6.7 degrees Celsius):
(1) a
malfunction of the component does not affect emissions during any reasonable
driving condition,
(2) a
malfunction of the component does not affect the diagnostic strategy for any
other monitored component or system, and
(3) the ambient temperature is determined
based on a temperature sensor monitored by the OBD II system (e.g., IAT
sensor). If the Executive Officer reasonably believes that a manufacturer has
incorrectly determined that a component/system meets these criteria, the
Executive Officer shall require the manufacturer to provide emission and/or
other diagnostic data showing that the component/system, when malfunctioning
and installed in a suitable test vehicle, does not have an effect on emissions
or other diagnostic strategies. The Executive Officer may request emission data
for any reasonable driving condition at ambient temperatures above 20 degrees
Fahrenheit (or -6.7 degrees Celsius).
(17.9) The manufacturer may request to exempt
a specific component from all monitoring requirements if all malfunctions of
the component affect emissions or the diagnostic strategy for any other
monitored component or system only when the vehicle speed is above 82
miles-per-hour. The Executive Officer shall approve the request upon the
manufacturer submittal of data or engineering evaluation supporting that the
following criteria are met when the vehicle speed is below 82 miles-per-hour:
(1) a malfunction of the component does not
affect emissions during any reasonable driving condition,
(2) a malfunction of the component does not
affect the diagnostic strategy for any other monitored component or system,
and
(3) the vehicle speed is
determined based on a sensor monitored by the OBD II system (e.g., vehicle
speed sensor). If the Executive Officer reasonably believes that a manufacturer
has incorrectly determined that a component/system meets these criteria, the
Executive Officer shall require the manufacturer to provide emission and/or
other diagnostic data showing that the component/system, when malfunctioning
and installed in a suitable test vehicle, does not have an effect on emissions
or other diagnostic strategies.
(17.10) Whenever the requirements in section
(e) of this regulation require monitoring "to the extent feasible", the
manufacturer shall submit its proposed monitor(s) for Executive Officer
approval. The Executive Officer shall approve the proposal upon determining
that the proposed monitor(s) meets the criteria of "to the extent feasible" by
considering the best available monitoring technology to the extent that it is
known or should have been known to the manufacturer and given the limitations
of the manufacturer's existing hardware, the extent and degree to which the
monitoring requirements are met in full, the limitations of monitoring
necessary to prevent significant errors of commission and omission, and the
extent to which the manufacturer has considered and pursued alternative
monitoring concepts to meet the requirements in full. The manufacturer's
consideration and pursuit of alternative monitoring concepts shall include
evaluation of other modifications to the proposed monitor(s), the monitored
components themselves, and other monitors that use the monitored components
(e.g., altering other monitors to lessen the sensitivity and reliance on the
component or characteristic of the component subject to the proposed
monitor(s)).
(17.11) For 2004 model
year vehicles certified to run on alternate fuels, manufacturers may request
the Executive Officer to waive specific monitoring requirements in section (e)
for which monitoring may not be reliable with respect to the use of alternate
fuels. The Executive Officer shall grant the request upon determining that the
manufacturer has demonstrated that the use of the alternate fuel could cause
false illumination of the MIL even when using the best available monitoring
technologies.
(17.12) For 2004
model year vehicles only, wherever the requirements of section (e) reflect a
substantive change from the requirements of title 13, CCR section
1968.1(b) for
2003 model year vehicles, the manufacturer may request Executive Officer
approval to continue to use the requirements of section
1968.1 in lieu of the requirements
of section (e). The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data and/or engineering
evaluation that demonstrate that software or hardware changes would be required
to comply with the requirements of section (e) and that the system complies
with the requirements of section
1968.1(b).
(f)
Monitoring Requirements for
Diesel/Compression-Ignition Engines.
For non-Low Emission Vehicle III applications (e.g., Low
Emission Vehicle applications and Low Emission Vehicle II applications), the
emission thresholds are specified in the monitoring sections in section (f)
below. For Low Emission Vehicle III applications, wherever an emission
threshold for a malfunction on a diagnostic is required in section (f), the
emission thresholds shall be set in accordance with Table 2 and Table 3
below:
Table 2
LEV-III OBD II Diesel
Thresholds |
Exhaust
Standards
|
Monitor
Thresholds
1 |
Aftertreatment
Monitor Thresholds
2 |
Vehicle
Type
|
Vehicle Emission
Category |
NMOG+ NOx
Mult.
|
CO Mult.
|
PM Mult.
|
NMOG+ NOx
Mult.
|
CO Mult.
3 |
PM Mult.
|
Passenger |
LEV160 |
1.50 |
1.50 |
2.00 |
1.75 |
1.50 |
2.00
3 |
Cars, Light-Duty |
ULEV125 |
| | | | | |
Trucks, and |
ULEV70 |
2.00 |
| |
2.00 | | |
Chassis |
ULEV50 | | | | | | |
Certified |
SULEV30 |
2.50 |
2.50 |
2.50 |
2.50 | | |
MDPVs |
SULEV20
6 | | | | | | |
2016MY-2018MY Chassis Certified MDVs (except
MDPVs) |
All MDV Emission Categories |
1.50 |
1.50 |
2.00 |
1.75 |
N/A |
N/A |
2019+MY Chassis Certified MDVs (except
MDPVs) |
All MDV Emission Categories |
1.50 |
1.50 |
1.50
4 or 2.00
5 |
1.75 |
1.50 |
1.50
4 or 2.00
5 |
1. Applies to (f)(3.2.5), (f)(4)-(f)(7),
(f)(9.2.2), (f)(12)-(f)(13) |
2. Applies to (f)(1)-(f)(2), (f)(8), and
(f)(9.2.4) |
3. Applies to 2019 and subsequent model
years |
4. Applies to vehicles not included in the phase-in
of the PM standards set forth in title 13, CCR section
1961.2(a)(2)(B)2
|
5. Applies to vehicles included in the phase-in of
the PM standards set forth in title 13, CCR section
1961.2(a)(2)(B)2
|
6. Manufacturer shall use the 2.50 times NMOG+NOx
multiplier for vehicles not using the provisions of section
(f)(17.1.7) |
Table 3
LEV-III OBD II Diesel
PM Filter Filtering Performance Monitor Threshold
|
Exhaust
Standards |
PM Filter Filtering
Performance Monitor Threshold |
Vehicle
Type
|
Vehicle Emission
Category |
NMOG+ NOx Mult.
1 |
CO Mult.
1 |
PM Mult.
|
PM THD
(mg/mi) |
Passenger Cars, Light-Duty Trucks, and Chassis
Certified MDPVs |
LEV160 |
1.50 |
1.50 |
N/A |
Up to and including the 2025 model year:
17.50 |
|
ULEV125 | | | | |
|
ULEV70
|
2.00 | | | |
|
ULEV50
|
| | |
Option 1
5: 2026-2028MY: 17.50
2029+MY: 10.00 |
|
SULEV30
|
2.50
|
2.50 | | |
|
SULEV20
4
|
| | |
Option 2
5: 2026+MY:
10.00 |
2016MY-2018MY Chassis Certified MDVs (except
MDPVs) |
All MDV Emission Categories |
N/A |
N/A |
1.75
2 |
17.50
3 |
2019+MY Chassis Certified MDVs (except MDPVs)
8,500-10,000 lbs. GVWR |
All MDV Emission Categories |
1.50 |
1.50 |
1.50
2 |
Up to and including the 2028MY: 17.50
3 2029+MY: 14.00 |
2019+MY Chassis Certified MDVs (except MDPVs)
10,001-14,000 lbs. GVWR |
All MDV Emission Categories |
1.50 |
1.50 |
1.50
2 |
17.50
3 |
1 Applies to 2019 and subsequent model years
2 Applies to vehicles not included in the phase-in of the
PM standards set forth in title 13, CCR section
1961.2(a)(2)(B)2
3 Applies to vehicles included in the phase-in of the PM
standards set forth in title 13, CCR section
1961.2(a)(2)(B)2
4 Manufacturer shall use the 2.50 times NMOG+NOx multiplier
for vehicles not using the provisions of section (f)(17.1.7)
5 All vehicles within a specific test group shall meet the
same Option (either Option 1 or Option 2). A test group that is carried over to
a subsequent model year(s) may use one Option one year, then use the other
Option another year. In order for a test group to qualify for the provisions of
sections (h)(2.2.1) and (k)(7.3), the PM filter filtering performance monitor
must detect a malfunction before emissions exceed the PM threshold under Option
2 (e.g., the PM filter filtering performance monitor may not have a deficiency
for not being able to detect a malfunction before emissions exceed the PM
threshold under Option 2) and must meet the minimum acceptable ratio in section
(d)(3.2.1)(G)(vi).
(1)
Non-Methane Hydrocarbon (NMHC) Converting Catalyst Monitoring
(1.1) Requirement: The OBD II system shall
monitor the NMHC converting catalyst(s) for proper NMHC conversion capability.
For vehicles equipped with catalyzed PM filters that convert NMHC emissions,
the catalyst function of the PM filter shall be monitored in accordance with
the PM filter requirements in section (f)(9).
(1.2) Malfunction Criteria:
(1.2.1) For purposes of section (f)(1), each
catalyst in a series configuration that converts NMHC shall be monitored either
individually or in combination with others.
(1.2.2) Conversion Efficiency:
(A) The OBD II system shall detect an NMHC
catalyst malfunction when the catalyst conversion capability decreases to the
point that emissions exceed:
(i) For passenger
cars, light-duty trucks, and MDPVs certified to a chassis dynamometer tailpipe
emission standard:
a. For non-Low Emission
Vehicle III applications:
1. 5.0 times the
applicable FTP full useful life NMHC standards for 2004 through 2009 model year
vehicles;
2. 3.0 times the
applicable FTP full useful life NMHC standards for 2010 through 2012 model year
vehicles; and
3. 1.75 times the
applicable FTP full useful life NMHC standards for 2013 and subsequent model
year vehicles.
b. For Low
Emission Vehicle III applications, any of the applicable NMOG+NOx, CO, or PM
emission thresholds set forth in Table 2 in the beginning of section
(f).
(ii) For medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard:
a. 2.5 times the applicable NMHC
standards for 2007 through 2012 model year vehicles; and
b. 2.0 times the applicable NMHC standards or
the applicable NOx standard by more than 0.2 g/bhp-hr (e.g., cause emissions to
exceed 0.4 g/bhp-hr if the exhaust emission standard is 0.2 g/bhp-hr) for 2013
and subsequent model year vehicles.
(B) Except as provided below in section
(f)(1.2.2)(C), if no failure or deterioration of the catalyst conversion
capability could result in emissions exceeding the applicable malfunction
criteria of section (f)(1.2.2)(A), the OBD II system shall detect a malfunction
when the catalyst has no detectable amount of conversion capability.
(C) For 2004 through 2009 model year
vehicles, a manufacturer may request to be exempted from the requirements for
NMHC catalyst conversion efficiency monitoring. The Executive Officer shall
approve the request upon determining that the manufacturer has demonstrated,
through data and/or engineering evaluation, that the average FTP test NMHC
conversion efficiency of the system is less than 30 percent (i.e., the
cumulative NMHC emissions measured at the outlet of the catalyst are more than
70 percent of the cumulative engine-out NMHC emissions measured at the inlet of
the catalyst(s)).
(1.2.3)
Other Aftertreatment Assistance Functions. Additionally, for 2010 and
subsequent model year vehicles, the catalyst(s) shall be monitored for other
aftertreatment assistance functions:
(A) For
catalysts used to generate an exotherm to assist PM filter regeneration, the
OBD II system shall detect a malfunction when the catalyst is unable to
generate a sufficient exotherm to achieve regeneration of the PM
filter.
(B) Feedgas generation:
(i) For 2015 through 2024 model year
passenger cars, light-duty trucks, and MDPVs certified to a chassis dynamometer
tailpipe emission standard and 2015 through 2024 model year medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard, except as provided for in sections (f)(1.2.3)(B)(i)a. through c.
below, for catalysts used to generate a feedgas constituency to assist SCR
systems (e.g., to increase NO2 concentration upstream of
an SCR system), the OBD II system shall detect a malfunction when the catalyst
is unable to generate the necessary feedgas constituents for proper SCR system
operation. For purposes of this monitoring requirement, the manufacturer shall
monitor feedgas generation performance of the NMHC catalyst either by itself or
in combination with the catalyzed PM filter described under section
(f)(9.2.4)(B).
a. Catalysts are exempt from
this monitoring if both of the following criteria are satisfied:
(1) no malfunction of the catalyst's feedgas
generation ability can cause emissions to increase by 30 percent or more of the
applicable full useful life NOx (or NMOG+NOx, if applicable) standard as
measured from an applicable emission test cycle; and
(2) no malfunction of the catalyst's feedgas
generation ability can cause emissions to exceed the applicable full useful
life NOx (or NMOG+NOx, if applicable) standard as measured from an applicable
emission test cycle.
b.
For purposes of using the monitoring exemption allowance above, the
manufacturer shall submit a catalyst deterioration plan to the Executive
Officer for review and approval. Executive Officer approval of the plan shall
be based on the representativeness of the deterioration method to real world
catalyst deterioration replicating a total loss of feedgas generation while
still maintaining NMHC conversion capability (e.g., a catalyst loaded only with
the production-level specification of palladium), and
c. For purposes of using the monitoring
exemption allowance above, the manufacturer shall conduct the testing using the
NMHC catalyst either by itself or in combination with the catalyzed PM filter
described under section (f)(9.2.4)(B).
(ii) For 2025 and subsequent model year
vehicles, for catalysts used to generate a feedgas constituency to assist SCR
systems (e.g., to increase NO2 concentration upstream of
an SCR system), the OBD II system shall detect a malfunction when the catalyst
is unable to generate the necessary feedgas constituents to the point when
emissions exceed:
a. For Low Emission Vehicle
III applications, any of the applicable NMOG+NOx emission thresholds set forth
in Table 2 in the beginning of section (f).
b. For medium-duty vehicles (including MDPVs)
certified to an engine dynamometer tailpipe emission standard, the applicable
NOx standard by more than 0.2 g/bhp-hr (e.g., cause emissions to exceed 0.4
g/bhp-hr if the exhaust emission standard is 0.2 g/bhp-hr).
(iii) For OBD II systems that have an NMHC
catalyst conversion efficiency monitor that fulfills the requirements of
section (f)(1.2.2), the manufacturer may use the NMHC catalyst conversion
efficiency monitor (i.e., is not required to have a specific feedgas generation
performance monitor) to fulfill the feedgas generation performance monitoring
requirements of sections (f)(1.2.3)(B)(i) and
(f)(1.2.3)(B)(ii).
(C)
For catalysts located downstream of a PM filter and used to convert NMHC
emissions during PM filter regeneration, the OBD II system shall detect a
malfunction when the catalyst has no detectable amount of NMHC conversion
capability.
(D) For catalysts
located downstream of an SCR system (e.g., to prevent ammonia slip), the OBD II
system shall detect a malfunction when the catalyst has no detectable amount of
NMHC, CO, NOx, or PM conversion capability. Catalysts are exempt from this
monitoring if both of the following criteria are satisfied:
(1) the catalyst is part of the SCR catalyst
and monitored as part of the SCR system; and
(2) the catalyst is aged as part of the SCR
system for the purposes of determining the SCR system monitor malfunction
criteria under section (f)(2.2.2). For catalysts located outside the SCR
system, except as provided for in section (f)(1.2.3)(D)(i), catalysts are
exempt from this monitoring if both of the following criteria are
satisfied:
(1) no malfunction of
the catalyst's conversion capability can cause emissions to increase by 15
percent or more of the applicable full useful life NMHC, NOx (or NMOG+NOx, if
applicable), CO, or PM standard as measured from an applicable emission test
cycle; and
(2) no malfunction of
the catalyst's conversion capability can cause emissions to exceed the
applicable full useful life NMHC, NOx (or NMOG+NOx, if applicable), CO, or PM
standard as measured from an applicable emission test cycle.
(i) For 2022 and subsequent model year
medium-duty vehicles (including MDPVs) certified to an engine dynamometer
tailpipe emission standard, monitoring of the catalyst is not required if there
is no measurable emission impact on the criteria pollutants (i.e., NMHC, CO,
NOx, and PM) during any reasonable driving condition in which the catalyst is
most likely to affect criteria pollutants (e.g., during conditions most likely
to result in ammonia generation or excessive reductant
delivery).
(1.2.4) Catalyst System Aging and Monitoring
(A) For purposes of determining the catalyst
malfunction criteria in sections (f)(1.2.2) and (1.2.3), the manufacturer shall
submit a catalyst system aging and monitoring plan to the Executive Officer for
review and approval. The plan shall include the description, emission control
purpose, and location of each component, the monitoring strategy for each
component and/or combination of components, and the method for determining the
malfunction criteria of sections (f)(1.2.2) and (1.2.3) including the
deterioration/aging process. If the catalyst system contains catalysts in
parallel (e.g., a two bank exhaust system where each bank has its own
catalyst), the malfunction criteria shall be determined with the "parallel"
catalysts equally deteriorated. Executive Officer approval of the plan shall be
based on the representativeness of the aging to real world catalyst system
component deterioration under normal and malfunctioning engine operating
conditions, the effectiveness of the method used to determine the malfunction
criteria of section (f)(1.2), the ability of the component monitor(s) to
pinpoint the likely area of malfunction and ensure the correct components are
repaired/replaced in-use, and the ability of the component monitor(s) to
accurately verify that each catalyst component is functioning as designed and
as required in sections (f)(1.2.2) and (1.2.3).
(B) For 2025 and subsequent model year
vehicles from test groups selected for monitoring system demonstration in
section (h):
(i) In addition to the
information described above in section (f)(1.2.4)(A), the catalyst system aging
and monitoring plan described above in section (f)(1.2.4)(A) shall also include
the timeline for submitting the information and data described under section
(f)(1.2.4)(B)(ii) below. The manufacturer may include several dates in the
timeline for data submission for new emission control system designs where the
manufacturer has not achieved sufficient in-use aging to demonstrate real world
deterioration prior to certification of the OBD II system.
(ii) Information and data to support methods
established by the manufacturer to represent real world catalyst deterioration
under normal and malfunctioning engine operating conditions in sections
(f)(1.2.4)(A) shall be submitted to the Executive Officer and shall include an
analysis of the potential failure modes and effects, highlighting the most
likely cause of failure, comparison of laboratory aged versus real world aged
catalysts, and include the following for a laboratory-aged catalyst and three
field returned catalysts (data for all field-returned catalysts that are
collected for this aging correlation analysis must be submitted to the
Executive Officer):
a. Emissions data and all
data required by sections (g)(4.1) through (g)(4.9), (g)(5), and (g)(6) from
the FTP, HWFET, and US06 cycles,
b.
Modal data during the FTP, HWFET, and US06 cycles,
c. Catalyst conversion efficiency as a
function of catalyst temperature and exhaust gas flow rate,
d. Catalyst feedgas generation as a function
of catalyst temperature, and
e. All
data required by sections (g)(4.1) through (g)(4.9), (g)(5), and (g)(6) from
all catalysts collected from a wide range of monitoring
conditions.
(iii) The
Executive Officer shall approve the catalyst aging method upon finding the data
passes each of the following "pass" criteria below. If the manufacturer is not
able to locate at least one catalyst to be evaluated under pass criteria 1
through 3 below, the manufacturer may propose to include an additional catalyst
described in another pass criterion (e.g., if a catalyst described in pass
criterion 2 cannot be located, the manufacturer may use an additional catalyst
described in either pass criterion 1 or 3 instead) as representative of the
missing catalyst.
a. Pass criterion 1: High
mileage or field-returned parts with FTP emission results from section
(f)(1.2.4)(B)(ii)a. that are less than the OBD emission limit (i.e., parts
degraded by less than 2 sigma below the catalyst monitor malfunction threshold)
are passing the NMHC catalyst conversion efficiency monitor without MIL
illumination. If the vehicle is certified with an NMHC catalyst monitor
deficiency for not detecting a malfunction before emissions exceed the
malfunction criteria, the emission levels at which the malfunction was detected
when the OBD system was certified by the Executive Officer per section (k) will
be used in place of the OBD thresholds specified in the regulation.
b. Pass criterion 2: Field-returned parts
that have a conversion efficiency averaged over the FTP test that is
representative of the manufacturer's durability demonstration part (i.e., parts
degraded within 2 sigma of the catalyst monitor malfunction threshold) meet the
following:
1) the NMHC catalyst conversion
efficiency monitor illuminates the MIL during the applicable cycle (i.e., the
FTP cycle, Unified cycle, or alternate monitoring conditions approved under
section (d)(3.1.3)) and emissions are below the emission threshold,
and
2) the data and analysis show
robust detection of NMHC catalyst conversion efficiency malfunctions during
conditions meeting the applicable cycle (i.e., the FTP cycle, Unified cycle, or
alternate monitoring conditions approved under section (d)(3.1.3)) and all
other monitoring conditions. This testing can be done on road or on a
dynamometer. If the vehicle is certified with an NMHC catalyst monitor
deficiency for not detecting a malfunction before emissions exceed the
malfunction criteria, the emission levels at which the malfunction was detected
when the OBD system was certified by the Executive Officer per section (k) will
be used in place of the OBD thresholds specified in the
regulation.
c. Pass
criterion 3: Field-returned parts that have a conversion efficiency averaged
over the FTP test that is worse than the best performing unacceptable
conversion efficiency (i.e., degraded by more than 2 sigma from the catalyst
monitor malfunction threshold) or have catastrophically failed meet the
following:
1) the NMHC catalyst conversion
efficiency monitor illuminates the MIL during the applicable cycle (i.e., the
FTP cycle, Unified cycle, or alternate monitoring conditions approved under
section (d)(3.1.3)), and
2) the data
and analysis show robust detection of NMHC catalyst conversion efficiency
malfunctions during conditions meeting the applicable cycle (i.e., the FTP
cycle, Unified cycle, or alternate monitoring conditions approved under section
(d)(3.1.3)) and all other monitoring conditions. This testing can be done on
road or on a dynamometer. If the vehicle is certified with an NMHC catalyst
monitor deficiency for not detecting a malfunction before emissions exceed the
malfunction criteria, the test cycle conversion efficiency of the
manufacturer's deficient durability demonstration part for section (h)(4)
testing will be used for this
assessment.
(C) The Executive Officer may waive the
requirements for the submittal of the plan and data under sections
(f)(1.2.4)(A) and (B) above for a test group if the plan and data have been
submitted for a previous model year, the aging method has not changed from the
previous model year, and the calibrations and hardware of the NMHC catalyst
monitor, the engine, and the emission control system for the current model year
have not changed to the extent aging mechanisms are affected from the previous
model year.
(1.3) Monitoring Conditions:
(1.3.1) Manufacturers shall define the
monitoring conditions for malfunctions identified in sections (f)(1.2.2) and
(1.2.3) in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements). Additionally, manufacturers shall track and report the in-use
performance of the NMHC converting catalyst monitors under sections (f)(1.2.2)
and (f)(1.2.3) in accordance with section (d)(3.2.2).
(A) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(1.2.2) and
(1.2.3) shall be tracked separately but reported as a single set of values as
specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(1.2.2) and
(1.2.3) shall be tracked and reported separately as specified in section
(d)(5.1.4) or tracked separately but reported as a single set of values as
specified in section (d)(5.2.2)(B), whichever is
applicable.
(1.4) MIL Illumination and Fault Code
Storage:
(1.4.1) General requirements for MIL
illumination and fault code storage are set forth in section (d)(2).
(1.4.2) The monitoring method for the
catalyst(s) shall be capable of detecting all instances, except diagnostic
self-clearing, when a catalyst fault code has been cleared but the catalyst has
not been replaced (e.g., catalyst overtemperature histogram approaches are not
acceptable).
(2)
Oxides of Nitrogen (NOx)
Converting Catalyst Monitoring
(2.1)
Requirement: The OBD II system shall monitor the NOx converting catalyst(s) for
proper conversion capability. For vehicles equipped with selective catalytic
reduction (SCR) systems or other catalyst systems that utilize an
active/intrusive reductant injection (e.g., active lean NOx catalysts utilizing
diesel fuel injection), the OBD II system shall monitor the SCR or
active/intrusive reductant injection system for proper performance. The
individual electronic components (e.g., actuators, valves, sensors, heaters,
pumps) in the SCR or active/intrusive reductant injection system shall be
monitored in accordance with the comprehensive component requirements in
section (f)(15).
(2.2) Malfunction
Criteria:
(2.2.1) For purposes of section
(f)(2), each catalyst in a series configuration that converts NOx shall be
monitored either individually or in combination with others.
(2.2.2) Conversion Efficiency:
(A) The OBD II system shall detect a NOx
catalyst malfunction when the catalyst conversion capability decreases to the
point that emissions exceed:
(i) For passenger
cars, light-duty trucks, and MDPVs certified to a chassis dynamometer tailpipe
emission standard:
a. For non-Low Emission
Vehicle III applications:
1. 3.0 times the
applicable FTP full useful life NMHC or NOx standards for 2004 through 2009
model year vehicles;
2. 2.5 times
the applicable FTP full useful life NMHC or NOx standards for 2010 through 2012
model year vehicles; and
3. 1.75
times the applicable FTP full useful life NMHC or NOx standards for 2013 and
subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard:
a. the applicable NOx standard by more than
0.5 g/bhp-hr (e.g., cause NOx emissions to exceed 0.7 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test or 3.5 times the applicable NMHC standard for 2007 through 2009
model year vehicles;
b. the
applicable NOx standard by more than 0.4 g/bhp-hr (e.g., cause NOx emissions to
exceed 0.6 g/bhp-hr if the exhaust emission standard is 0.2 g/bhp-hr) as
measured from an applicable cycle emission test or 2.5 times the applicable
NMHC standard for 2010 through 2012 model year vehicles;
c. the applicable NOx standard by more than
0.3 g/bhp-hr (e.g., cause NOx emissions to exceed 0.5 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test or 2.0 times the applicable NMHC standard for 2013 through 2015
model year vehicles; and
d. the
applicable NOx standard by more than 0.2 g/bhp-hr (e.g., cause NOx emissions to
exceed 0.4 g/bhp-hr if the exhaust emission standard is 0.2 g/bhp-hr) as
measured from an applicable cycle emission test or 2.0 times the applicable
NMHC standard for 2016 and subsequent model year
vehicles.
(B)
Except as provided below in section (f)(2.2.2)(C), if no failure or
deterioration of the catalyst conversion capability could result in emissions
exceeding the applicable malfunction criteria of section (f)(2.2.2), the OBD II
system shall detect a malfunction when the catalyst has no detectable amount of
conversion capability.
(C) For 2004
through 2009 model year vehicles, a manufacturer may request to be exempted
from the requirements for NOx catalyst conversion efficiency monitoring. The
Executive Officer shall approve the request upon determining that the
manufacturer has demonstrated, through data and/or engineering evaluation, that
the average FTP test NOx conversion efficiency of the system is less than 30
percent (i.e., the cumulative NOx emissions measured at the outlet of the
catalyst are more than 70 percent of the cumulative engine-out NOx emissions
measured at the inlet of the catalyst(s)).
(2.2.3) Selective Catalytic Reduction (SCR)
or Other Active/Intrusive Reductant Injection System Performance:
(A) Reductant Delivery Performance:
(i) For 2007 and subsequent model year
vehicles, the OBD II system shall detect a system malfunction prior to any
failure or deterioration of the system to properly regulate reductant delivery
(e.g., urea injection, separate injector fuel injection, post injection of
fuel, air assisted injection/mixing) that would cause a vehicle's emissions to
exceed the applicable emission levels specified in sections
(f)(2.2.2)(A).
(ii) If no failure
or deterioration of the reductant delivery system could result in a vehicle's
emissions exceeding the applicable malfunction criteria specified in section
(f)(2.2.3)(A)(i), the OBD II system shall detect a malfunction when the system
has reached its control limits such that it is no longer able to deliver the
desired quantity of reductant.
(B) Except as provided for in section
(f)(2.2.3)(G), if the catalyst system uses a reductant other than the fuel used
for the engine or uses a reservoir/tank for the reductant that is separate from
the fuel tank used for the engine, the OBD II system shall detect a malfunction
when there is no longer sufficient reductant available to properly operate the
reductant system (e.g., the reductant tank is empty).
(C) Except as provided for in section
(f)(2.2.3)(H), if the catalyst system uses a reservoir/tank for the reductant
that is separate from the fuel tank used for the vehicle, the OBD II system
shall detect a malfunction when an improper reductant is used in the reductant
reservoir/tank (e.g., the reductant tank is filled with something other than
the reductant).
(D) Feedback
control: Except as provided for in section (f)(2.2.3)(E), if the vehicle is
equipped with feedback or feed-forward control of the reductant injection
(e.g., dosing quantity, pressure control), the OBD II system shall detect a
malfunction:
(i) If the system fails to begin
control within a manufacturer specified time interval;
(ii) If a failure or deterioration causes
open loop or default operation; or
(iii) If the control system has used up all
of the adjustment allowed by the manufacturer or reached its maximum authority
and cannot achieve the target.
(E) A manufacturer may request Executive
Officer approval to temporarily disable monitoring for the malfunction criteria
specified in section (f)(2.2.3)(D)(iii) during conditions that a manufacturer
cannot robustly distinguish between a malfunctioning system and a properly
operating system. The Executive Officer shall approve the disablement upon the
manufacturer submitting data and/or analysis demonstrating that the control
system, when operating as designed on a vehicle with all emission controls
working properly, routinely operates during these conditions with all of the
adjustment allowed by the manufacturer used up.
(F) In lieu of detecting the malfunctions
specified in sections (f)(2.2.3)(D)(i) and (ii) with a reductant injection
system-specific monitor, the OBD II system may monitor the individual
parameters or components that are used as inputs for reductant injection
feedback control provided that the monitors detect all malfunctions that meet
the criteria in sections (f)(2.2.3)(D)(i) and (ii).
(G) A manufacturer may request to be exempted
from the monitoring requirements specified in section (f)(2.2.3)(B) (i.e.,
monitoring for insufficient reductant). The Executive Officer shall approve the
request upon determining that the vehicle has an inducement strategy designed
to prevent sustained vehicle operation with no reductant and that the
manufacturer is monitoring all inputs to the inducement strategy (e.g.,
reductant level sensor) in accordance with the comprehensive component
requirements in section (f)(15).
(H) A manufacturer may request to be exempted
from the monitoring requirements specified in section (f)(2.2.3)(C) (i.e.,
monitoring for improper reductant). The Executive Officer shall approve the
request upon determining that the vehicle has an inducement strategy designed
to prevent sustained vehicle operation with poor quality reductant and that the
manufacturer is monitoring all inputs to the inducement strategy (e.g.,
reductant quality sensor) in accordance with the comprehensive component
requirements in section (f)(15).
(2.2.4) Catalyst System Aging and Monitoring
(A) For purposes of determining the catalyst
malfunction criteria in section (f)(2.2.2), the manufacturer shall submit a
catalyst system aging and monitoring plan to the Executive Officer for review
and approval. The plan shall include the description, emission control purpose,
and location of each component, the monitoring strategy for each component
and/or combination of components, and the method for determining the
malfunction criteria of section (f)(2.2.2) including the deterioration/aging
process. If the catalyst system contains catalysts in parallel (e.g., a two
bank exhaust system where each bank has its own catalyst), the malfunction
criteria shall be determined with the "parallel" catalysts equally
deteriorated. Executive Officer approval of the plan shall be based on the
representativeness of the aging to real world catalyst system component
deterioration under normal and malfunctioning engine operating conditions, the
effectiveness of the method used to determine the malfunction criteria of
section (f)(2.2.2), the ability of the component monitor(s) to pinpoint the
likely area of malfunction and ensure the correct components are
repaired/replaced in-use, and the ability of the component monitor(s) to
accurately verify that each catalyst component is functioning as designed and
as required in section (f)(2.2.2).
(B) For 2025 and subsequent model year
vehicles from test groups selected for monitoring system demonstration in
section (h):
(i) In addition to the
information described above in section (f)(2.2.4)(A), the catalyst system aging
and monitoring plan described above in section (f)(2.2.4)(A) shall also include
the timeline for submitting the information and data described under section
(f)(2.2.4)(B)(ii) below. The manufacturer may include several dates in the
timeline for data submission for new emission control system designs where the
manufacturer has not achieved sufficient in-use aging to demonstrate real world
deterioration prior to certification of the OBD II system.
(ii) Information and data to support methods
established by the manufacturer to represent real world catalyst deterioration
under normal and malfunctioning engine operating conditions in section
(f)(2.2.4)(A) shall be submitted to the Executive Officer and shall include an
analysis of the potential failure modes and effects, highlighting the most
likely cause of failure, comparison of laboratory aged versus real world aged
catalysts, and include the following for a laboratory-aged catalyst and three
field-returned catalysts (data for all field-returned catalysts that are
collected for this aging correlation analysis must be submitted to the
Executive Officer):
a. Emissions data and all
data required by sections (g)(4.1) through (g)(4.9), (g)(5), and (g)(6) from
the FTP, HWFET, and US06 cycles,
b.
Modal data during the FTP, HWFET, and US06 cycles,
c. Catalyst NOx conversion efficiency as a
function of catalyst temperature and exhaust gas flow rate,
d. Catalyst NOx conversion efficiency as a
function of catalyst temperature and NO2 to nitric oxide
(NO) ratio,
e. Catalyst NOx
conversion efficiency as a function of ammonia storage (relative to the maximum
ammonia storage capacity of a new catalyst), and
f. All data required by sections (g)(4.1)
through (g)(4.9), (g)(5), and (g)(6) from all catalysts collected from a wide
range of monitoring conditions.
(iii) The Executive Officer shall approve the
catalyst aging method upon finding the data passes each of the following "pass"
criteria below. If the manufacturer is not able to locate at least one catalyst
to be evaluated under pass criteria 1 through 3 below, the manufacturer may
propose to include an additional catalyst described in another pass criterion
(e.g., if a catalyst described in pass criterion 2 cannot be located, the
manufacturer may use an additional catalyst described in either pass criterion
1 or 3 instead) as representative of the missing catalyst.
a. Pass criterion 1: High mileage or
field-returned parts with FTP emission results from section (f)(2.2.4)(B)(ii)a.
that are less than the OBD emission threshold (i.e., parts degraded by less
than 2 sigma below the catalyst monitor malfunction threshold) are passing the
NOx catalyst conversion efficiency monitor without MIL illumination. If the
vehicle is certified with a NOx catalyst monitor deficiency for not detecting a
malfunction before emissions exceed the malfunction criteria, the emission
levels at which the malfunction was detected when the OBD system was certified
by the Executive Officer per section (k) will be used in place of the OBD
thresholds specified in the regulation.
b. Pass criterion 2: Field-returned parts
that have a conversion efficiency averaged over the FTP test that is
representative of the manufacturer's durability demonstration part (i.e., parts
degraded within 2 sigma of the catalyst monitor malfunction threshold) meet the
following:
1) the NOx catalyst conversion
efficiency monitor illuminates the MIL during the applicable cycle (i.e., the
FTP cycle, Unified cycle, or alternate monitoring conditions approved under
section (d)(3.1.3)) and emissions are below the emission threshold,
and
2) the data and analysis show
robust detection of NOx catalyst conversion efficiency malfunctions during
conditions meeting the applicable cycle (i.e., the FTP cycle, Unified cycle, or
alternate monitoring conditions approved under section (d)(3.1.3)) and all
other monitoring conditions. This testing can be done on road or on a
dynamometer. If the vehicle is certified with a NOx catalyst monitor deficiency
for not detecting a malfunction before emissions exceed the malfunction
criteria, the emission levels at which the malfunction was detected when the
OBD system was certified by the Executive Officer per section (k) will be used
in place of the OBD thresholds specified in the regulation.
c. Pass criterion 3: Field-returned parts
that have a conversion efficiency averaged over the FTP test that is worse than
the best performing unacceptable conversion efficiency (i.e., degraded by more
than 2 sigma from the catalyst monitor malfunction threshold) or have
catastrophically failed meet the following:
1) the NOx catalyst conversion efficiency
monitor illuminates the MIL during the applicable cycle (i.e., the FTP cycle,
Unified cycle, or alternate monitoring conditions approved under section
(d)(3.1.3)) and
2) the data and
analysis show robust detection or NOx catalyst conversion efficiency
malfunctions during conditions meeting the applicable cycle (i.e., the FTP
cycle, Unified cycle, or alternate monitoring conditions approved under section
(d)(3.1.3)) and all other monitoring conditions. This testing can be done on
road or on a dynamometer. If the vehicle or engine is certified with a NOx
catalyst monitor deficiency for not detecting a malfunction before emissions
exceed the malfunction criteria, the test cycle conversion efficiency of the
manufacturer's deficient durability demonstration part for section (h)(4)
testing will be used for this
assessment.
(C) The Executive Officer may waive the
requirements for the submittal of the plan and data under sections
(f)(2.2.4)(A) and (B) above for a test group if the plan and data have been
submitted for a previous model year, the aging method has not changed from the
previous model year, and the calibrations and hardware of the NOx catalyst
monitor, the engine, and the emission control system for the current model year
have not changed to the extent aging mechanisms are affected from the previous
model year.
(2.3) Monitoring Conditions:
(2.3.1) Manufacturers shall define the
monitoring conditions for malfunctions identified in sections (f)(2.2.2),
(f)(2.2.3)(A), and (f)(2.2.3)(C) (i.e., catalyst efficiency, reductant delivery
performance, and improper reductant) in accordance with sections (d)(3.1) and
(d)(3.2) (i.e., minimum ratio requirements). Additionally, manufacturers shall
track and report the in-use performance of the NOx converting catalyst monitors
under section (f)(2.2.2) in accordance with section (d)(3.2.2).
(A) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(2.2.2) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(B) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(2.2.2) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(2.3.2)
Except as provided for in section (f)(2.3.3), the OBD II system shall monitor
continuously for malfunctions identified in sections (f)(2.2.3)(B) and (D)
(i.e., insufficient reductant, feedback control).
(2.3.3) Manufacturers may request Executive
Officer approval to temporarily disable continuous monitoring under conditions
technically necessary to ensure robust detection of malfunctions and to avoid
false passes and false indications of malfunctions. The Executive Officer shall
approve the request upon determining that the manufacturer has submitted data
and/or an engineering evaluation which demonstrate that a properly operating
system cannot be distinguished from a malfunctioning system and that the
disablement interval is limited only to that which is technically
necessary.
(2.4) MIL
Illumination and Fault Code Storage:
(2.4.1)
Except as provided below for reductant faults, general requirements for MIL
illumination and fault code storage are set forth in section (d)(2).
(2.4.2) If the OBD II system is capable of
discerning that a system fault is being caused by an empty reductant tank:
(A) The manufacturer may request Executive
Officer approval to delay illumination of the MIL if the vehicle is equipped
with an alternative indicator for notifying the vehicle operator of the
malfunction. The Executive Officer shall approve the request upon determining
the alternative indicator is of sufficient illumination and location to be
readily visible under all lighting conditions and provides equivalent assurance
that a vehicle operator will be promptly notified and that corrective action
will be undertaken.
(B) If the
vehicle is not equipped with an alternative indicator and the MIL illuminates,
the MIL may be immediately extinguished and the corresponding fault codes
erased once the OBD II system has verified that the reductant tank has been
properly refilled and the MIL has not been illuminated for any other type of
malfunction.
(C) The Executive
Officer may approve other strategies that provide equivalent assurance that a
vehicle operator will be promptly notified and that corrective action will be
undertaken.
(2.4.3) The
monitoring method for the catalyst(s) shall be capable of detecting all
instances, except diagnostic self-clearing, when a catalyst fault code has been
cleared but the catalyst has not been replaced (e.g., catalyst overtemperature
histogram approaches are not acceptable).
(3)
Misfire Monitoring
(3.1) Requirement:
(3.1.1) The OBD II system shall monitor the
engine for misfire. The OBD II system shall be capable of detecting misfire
occurring in one or more cylinders. To the extent possible without adding
hardware for this specific purpose, the OBD II system shall also identify the
specific misfiring cylinder.
(3.1.2) If more than one cylinder is
misfiring, a separate fault code shall be stored indicating that multiple
cylinders are misfiring. When identifying multiple cylinder misfire, the OBD II
system is not required to also identify each of the misfiring cylinders
individually through separate fault codes.
(3.2) Malfunction Criteria:
(3.2.1) The OBD II system shall detect a
misfire malfunction when one or more cylinders are continuously
misfiring.
(3.2.2) Additionally,
the requirements of section (f)(3.2.2) shall apply to the following vehicles:
(1) for all combustion sensor or combustion
quality sensor-equipped (e.g., for use in homogeneous charge compression
ignition control systems) 2010 and subsequent model year passenger cars,
light-duty trucks, and MDPVs certified to a chassis dynamometer tailpipe
emission standard,
(2) for all
combustion sensor or combustion quality sensor-equipped 2010 through 2015 model
year medium-duty vehicles,
(3) for
20 percent of 2016 model year, 50 percent of 2017 model year, and 100 percent
of 2018 model year medium-duty vehicles (percentage based on the manufacturer's
projected California sales volume for all medium-duty diesel vehicles except
MDPVs certified to a chassis dynamometer tailpipe emission standard),
and
(4) for 20 percent of 2019 model
year, 50 percent of 2020 model year, and 100 percent of 2021 model year
passenger cars and light-duty trucks, and MDPVs certified to a chassis
dynamometer tailpipe emission standard (percentage based on the manufacturer's
projected California sales volume for all passenger cars and light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard):
(A) The OBD II system shall detect a misfire
malfunction when the percentage of misfire is equal to or exceeds five
percent.
(B) The manufacturers
shall evaluate the percentage of misfire in 1000 revolution
increments.
(C) Subject to
Executive Officer approval, a manufacturer may employ other revolution
increments. The Executive Officer shall grant approval upon determining that
the manufacturer has demonstrated that the strategy would be equally effective
and timely in detecting misfire.
(3.2.3) A malfunction shall be detected if
the percentage of misfire established in section (f)(3.2.2) is exceeded
regardless of the pattern of misfire events (e.g., random, equally spaced,
continuous).
(3.2.4) For multiple
cylinder misfire situations that result in a misfire rate greater than or equal
to 50 percent of all engine firings, the OBD II system shall only be required
to detect a misfire malfunction for situations that are caused by a single
component failure.
(3.2.5) Upon
request by the manufacturer and upon determining that the manufacturer has
submitted data and/or engineering evaluation which support the request, the
Executive Officer shall revise the percentage of misfire malfunction criteria
in section (f)(3.2.2)(A) upward to exclude detection of misfire that cannot
cause the vehicle's emissions to exceed the following:
(A) For passenger cars, light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard:
(i) For non-Low Emission Vehicle III
applications, 1.5 times any of the applicable NMHC, CO, or NOx standards, or
2.0 times the applicable PM standards; or
(ii) For Low Emission Vehicle III
applications, any of the applicable NMOG+NOx, CO, or PM emission thresholds set
forth in Table 2 in the beginning of section (f).
(B) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard, 2.0 times
any of the applicable NMHC, CO, or NOx standards or 0.03 g/bhp-hr PM as
measured from an applicable cycle emission test.
(3.3) Monitoring Conditions:
(3.3.1) Except as provided in section
(f)(3.3.2), the OBD II system shall monitor for misfires identified in section
(f)(3.2.1) during engine idle conditions at least once per driving cycle in
which the monitoring conditions for misfire are met. A manufacturer shall
submit monitoring conditions to the Executive Officer for approval. The
Executive Officer shall approve manufacturer-defined monitoring conditions that
are determined (based on manufacturer-submitted data and/or other engineering
documentation) to:
(i) be technically
necessary to ensure robust detection of malfunctions (e.g., avoid false passes
and false detection of malfunctions),
(ii) require no more than 1000 cumulative
engine revolutions, and
(iii) do
not require any single continuous idle operation of more than 15 seconds to
make a determination that a malfunction is present (e.g., a decision can be
made with data gathered during several idle operations of 15 seconds or less);
or satisfy the requirements of (d)(3.1) with alternative engine operating
conditions.
(3.3.2)
Manufacturers may request Executive Officer approval to use alternate
monitoring conditions (e.g., off-idle) in lieu of the monitoring conditions
specified in section (f)(3.3.1). The Executive Officer shall approve alternate
monitoring conditions that are determined (based on manufacturer-submitted data
and/or other engineering documentation) to ensure equivalent robust detection
of malfunctions and equivalent timeliness in detection of
malfunctions.
(3.3.3) For misfires
identified in section (f)(3.2.2), the OBD II system shall monitor for misfire
as follows:
(A) For passenger cars, light-duty
trucks, and MDPVs certified to a chassis dynamometer tailpipe emission
standard, the OBD II system shall continuously monitor for misfire under the
following conditions:
(i) For 2010 through
2021 model year vehicles and 2022 and subsequent model year vehicles that are
not included in the phase-in specified in section (f)(3.3.3)(A)(ii), under
positive torque conditions up to75 percent of peak torque with engine speed up
to 75 percent of the maximum engine speed except within the following range:
the engine operating region bound by the positive torque line (i.e., engine
torque with transmission in neutral) and the two following points: engine speed
of 50 percent of maximum engine speed with the engine torque at the positive
torque line, and 75 percent of the maximum engine speed with the engine torque
at 5 percent of peak torque above the positive torque line.
(ii) For 20 percent of 2022 model year, 50
percent of 2023 model year, and 100 percent of 2024 model year vehicles
(percentage based on the manufacturer's projected California sales volume for
all passenger cars, light-duty trucks, and MDPVs certified to a chassis
dynamometer tailpipe emission standard), under all positive torque engine speed
conditions except within the following range: the engine operating region bound
by the positive torque line (i.e., engine load with transmission in neutral)
and the two following points: engine speed of 50 percent of maximum engine
speed with the engine torque at the positive torque line, and 100 percent of
the maximum engine speed with the engine torque at 10 percent of peak torque
above the positive torque line.
(B) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard, the OBD
II system shall continuously monitor for misfire under the following
conditions:
(i) For 2010 through 2018 model
year vehicles and 2019 and subsequent model year vehicles that are not included
in the phase-in specified in section (f)(3.3.3)(B)(ii), under positive torque
conditions up to 75 percent of peak torque with engine speed up to 75 percent
of the maximum engine speed except within the following range: the engine
operating region bound by the positive torque line (i.e., engine torque with
transmission in neutral) and the two following points: engine speed of 50
percent of maximum engine speed with the engine torque at the positive torque
line, and 75 percent of the maximum engine speed with the engine torque at 5
percent of peak torque above the positive torque line.
(ii) For 20 percent of 2019 model year, 50
percent of 2020 model year, and 100 percent of 2021 model year medium-duty
vehicles (percentage based on the manufacturer's projected California sales
volume for all medium-duty diesel vehicles except MDPVs certified to a chassis
dynamometer tailpipe emission standard), under all positive torque engine speed
conditions except within the following range: the engine operating region bound
by the positive torque line (i.e., engine load with transmission in neutral)
and the two following points: engine speed of 50 percent of maximum engine
speed with the engine torque at the positive torque line, and 100 percent of
the maximum engine speed with the engine torque at 10 percent of peak torque
above the positive torque line.
(C) If a monitoring system cannot detect all
misfire patterns under all required engine speed and load conditions as
required in sections (f)(3.3.3)(A) and (B), the manufacturer may request
Executive Officer approval to accept the monitoring system. In evaluating the
manufacturer's request, the Executive Officer shall consider the following
factors: the magnitude of the region(s) in which misfire detection is limited,
the degree to which misfire detection is limited in the region(s) (i.e., the
probability of detection of misfire events), the frequency with which said
region(s) are expected to be encountered in-use, the type of misfire patterns
for which misfire detection is troublesome, demonstration that the monitoring
technology employed is not inherently incapable of detecting misfire under
required conditions (i.e., compliance can be achieved on other engines), and
the extent to which the most reliable monitoring method developed is unable to
ensure robust detection of misfire in the region(s). The evaluation shall be
based on the following misfire patterns: equally spaced misfire occurring on
randomly selected cylinders, single cylinder continuous misfire, and paired
cylinder (cylinders firing at the same crank angle) continuous
misfire.
(D) A manufacturer may
request Executive Officer approval to disable misfire monitoring or employ an
alternate malfunction criterion when misfire cannot be distinguished from other
effects. Upon determining that the manufacturer has presented documentation
that demonstrates the disablement interval or period of use of an alternate
malfunction criterion is limited only to that necessary for avoiding false
detection, the Executive Officer shall approve the disablement or use of the
alternate malfunction criterion. Such disablements may include but are not
limited to events involving:
(i) rough
road,
(ii) fuel cut,
(iii) gear changes for manual transmission
vehicles,
(iv) traction control or
other vehicle stability control activation such as anti-lock braking or other
engine torque modifications to enhance vehicle stability,
(v) off-board control or intrusive activation
of vehicle components or diagnostics during service or assembly plant
testing,
(vi) intrusive diagnostics
during portions that can significantly affect engine stability,
(vii) infrequent regeneration events during
portions that can significantly affect engine stability, or
(viii) conditions where the engine coolant
temperature is below 70 degrees Fahrenheit (or 21.1 degrees Celsius) on driving
cycles where the engine coolant temperature at engine start is below 20 degrees
Fahrenheit (or -6.7 degrees Celsius).
(3.4) MIL Illumination and Fault Code
Storage:
(3.4.1) General requirements for MIL
illumination and fault code storage are set forth in section (d)(2).
(3.4.2) Additionally, for 2010 and subsequent
model year vehicles subject to (f)(3.2.2):
(A) Upon detection of the percentage of
misfire specified in section (f)(3.2.2), the following criteria shall apply for
MIL illumination and fault code storage:
(i)
A pending fault code shall be stored no later than after the fourth exceedance
of the percentage of misfire specified in section (f)(3.2.2) during a single
driving cycle.
(ii) If a pending
fault code is stored, the OBD II system shall illuminate the MIL and store a
confirmed fault code within 10 seconds if the percentage of misfire specified
in section (f)(3.2.2) is again exceeded four times during:
(a) the driving cycle immediately following
the storage of the pending fault code, regardless of the conditions encountered
during the driving cycle; or
(b) on
the next driving cycle in which similar conditions (see section (c)) to the
engine conditions that occurred when the pending fault code was stored are
encountered. Additionally, the pending fault code shall continue to be stored
in accordance with section (g)(4.4.5).
(iii) The pending fault code may be erased at
the end of the next driving cycle in which similar conditions to the engine
conditions that occurred when the pending fault code was stored have been
encountered without an exceedance of the specified percentage of misfire. The
pending code may also be erased if similar conditions are not encountered
during the next 80 driving cycles immediately following initial detection of
the malfunction.
(B)
Storage of freeze frame conditions.
(i) For
vehicles using SAE J1979:
a. The OBD II
system shall store and erase freeze frame conditions either in conjunction with
storing and erasing a pending fault code or in conjunction with storing a
confirmed fault code and erasing a confirmed fault code.
b. If freeze frame conditions are stored for
a malfunction other than a misfire or fuel system malfunction (see section
(f)(4)) when a misfire fault code is stored as specified in section (f)(3.4.2),
the stored freeze frame information shall be replaced with freeze frame
information regarding the misfire malfunction. Alternatively, for the 2004
through 2018 model years, if freeze frame conditions are stored and reported
for a fuel system malfunction (section (f)(4)) when a misfire fault code is
stored as specified in section (f)(3.4.2) above, the stored freeze frame
information may be replaced with freeze frame information regarding the misfire
malfunction.
(ii) For
vehicles using SAE J1979-2: A manufacturer shall store and erase freeze frame
conditions in accordance with section (d)(2.2.7)(B).
(C) Storage of misfire conditions for similar
conditions determination. Upon detection of misfire under section (f)(3.4.2),
the OBD II system shall store the following engine conditions: engine speed,
load, and warm-up status of the first misfire event that resulted in the
storage of the pending fault code.
(D) Extinguishing the MIL. The MIL may be
extinguished after three sequential driving cycles in which similar conditions
have been encountered without an exceedance of the specified percentage of
misfire.
(4)
Fuel System Monitoring
(4.1) Requirement:
The OBD II system shall monitor the fuel delivery system to
determine its ability to comply with applicable standards. The individual
electronic components (e.g., actuators, valves, sensors, pumps) that are used
in the fuel system and not specifically addressed in this section shall be
monitored in accordance with the comprehensive component requirements in
section (f)(15).
(4.2)
Malfunction Criteria:
(4.2.1) Fuel system
pressure control:
(A) The OBD II system shall
detect a malfunction of the fuel system pressure control system (e.g., fuel,
hydraulic fluid) prior to any failure or deterioration that would cause a
vehicle's NMHC, CO, NOx, or PM emissions to exceed:
(i) For passenger cars, light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard:
a. For non-Low Emission Vehicle III
applications:
1. 3.0 times the applicable FTP
standards for 2004 through 2009 model year vehicles;
2. 2.0 times the applicable FTP standards for
2010 through 2012 model year vehicles; and
3. 1.5 times the applicable FTP NMHC, CO, or
NOx standards or 2.0 times the applicable FTP PM standard for 2013 and
subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard:
a. 1.5 times any of the applicable NMHC, CO,
and NOx standards or 0.03 g/bhp-hr PM as measured from an applicable cycle
emission test for 2007 and subsequent model year vehicles certified to an
engine dynamometer tailpipe NOx emission standard of greater than 0.50 g/bhp-hr
NOx;
b. 2.5 times any of the
applicable NMHC or CO standards, the applicable NOx standard by more than 0.3
g/bhp-hr (e.g., cause NOx emissions to exceed 0.5 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test, or 0.03 g/bhp-hr PM as measured from an applicable cycle
emission test for 2007 through 2012 model year vehicles certified to an engine
dynamometer tailpipe NOx emission standard of less than or equal to 0.50
g/bhp-hr NOx; and
c. 2.0 times any
of the applicable NMHC or CO standards, the applicable NOx standard by more
than 0.2 g/bhp-hr (e.g., cause NOx emissions to exceed 0.4 g/bhp-hr if the
exhaust emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test, or 0.03 g/bhp-hr PM as measured from an applicable cycle
emission test for 2013 and subsequent model year vehicles certified to an
engine dynamometer tailpipe NOx emission standard of less than or equal to 0.50
g/bhp-hr NOx;
(B) For vehicles in which no failure or
deterioration of the fuel system pressure control could result in a vehicle's
emissions exceeding the applicable malfunction criteria specified in section
(f)(4.2.1)(A), the OBD II system shall detect a malfunction when the system has
reached its control limits such that the commanded fuel system pressure cannot
be delivered.
(4.2.2)
Injection quantity. Additionally, for all 2010 and subsequent model year
vehicles, the fuel system shall be monitored for injection quantity:
(A) The OBD II system shall detect a
malfunction of the fuel injection system when the system is unable to deliver
the commanded quantity of fuel necessary to maintain a vehicle's NMHC, CO, NOx
and PM emissions at or below:
(i) For
passenger cars, light-duty trucks, and MDPVs certified to a chassis dynamometer
tailpipe emission standard:
a. For non-Low
Emission Vehicle III applications:
1. 3.0
times the applicable FTP standards for 2010 through 2012 model year vehicles;
and
2. 1.5 times the applicable FTP
NMHC, CO, or NOx standards or 2.0 times the applicable FTP PM standard for 2013
and subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard, the
applicable emission levels specified in sections
(f)(4.2.1)(A)(ii).
(B)
For vehicles in which no failure or deterioration of the fuel injection
quantity could result in a vehicle's emissions exceeding the applicable
malfunction criteria specified in section (f)(4.2.2)(A), the OBD II system
shall detect a malfunction when the system has reached its control limits such
that the commanded fuel quantity cannot be delivered.
(4.2.3) Injection Timing. Additionally, for
all 2010 and subsequent model year vehicles, the fuel system shall be monitored
for injection timing:
(A) The OBD II system
shall detect a malfunction of the fuel injection system when the system is
unable to deliver fuel at the proper crank angle/timing (e.g., injection timing
too advanced or too retarded) necessary to maintain a vehicle's NMHC, CO, NOx,
and PM emissions at or below the applicable emission levels specified in
sections (f)(4.2.2)(A).
(B) For
vehicles in which no failure or deterioration of the fuel injection timing
could result in a vehicle's emissions exceeding the applicable malfunction
criteria specified in section (f)(4.2.3)(A), the OBD II system shall detect a
malfunction when the system has reached its control limits such that the
commanded fuel injection timing cannot be achieved.
(4.2.4) Feedback control:
(A) Except as provided for in section
(f)(4.2.4)(B), if the vehicle is equipped with feedback or feed-forward control
of the fuel system (e.g., feedback control of pressure or pilot injection
quantity), the OBD II system shall detect a malfunction:
(i) If the system fails to begin control
within a manufacturer specified time interval;
(ii) If a failure or deterioration causes
open loop or default operation; or
(iii) If control system has used up all of
the adjustment allowed by the manufacturer or reached its maximum authority and
cannot achieve the target.
(B) A manufacturer may request Executive
Officer approval to temporarily disable monitoring for the malfunction criteria
specified in section (f)(4.2.4)(A)(iii) during conditions that a manufacturer
cannot robustly distinguish between a malfunctioning system and a properly
operating system. The Executive Officer shall approve the disablement upon the
manufacturer submitting data and/or analysis demonstrating that the control
system, when operating as designed on a vehicle with all emission controls
working properly, routinely operates during these conditions with all of the
adjustment allowed by the manufacturer used up.
(C) In lieu of detecting the malfunctions
specified in sections (f)(4.2.4)(A)(i) and (ii) with a fuel system-specific
monitor, the OBD II system may monitor the individual parameters or components
that are used as inputs for fuel system feedback control provided that the
monitors detect all malfunctions that meet the criteria in sections
(f)(4.2.4)(A)(i) and (ii).
(4.2.5) For purposes of determining the fuel
system malfunction criteria in sections (f)(4.2.1) through (4.2.3), the
manufacturer shall do the following:
(A) For
2004 through 2018 model year passenger cars, light-duty trucks, and MDPVs
certified to a chassis dynamometer tailpipe emission standard and 2004 through
2012 model year medium-duty vehicles (including MDPVs) certified to an engine
dynamometer tailpipe emission standard, the malfunction criteria shall be
established by using a fault that affects either a single injector or all
injectors equally.
(B) For 2019 and
subsequent model year passenger cars, light-duty trucks, and MDPVs certified to
a chassis dynamometer tailpipe emission standard and 2013 and subsequent model
year medium-duty vehicles (including MDPVs) certified to an engine dynamometer
tailpipe emission standard, for section (f)(4.2.1), the malfunction criteria
shall be established by using a fault that affects all injectors equally.
Additionally, for systems that have single component failures which could
affect a single injector (e.g., systems that build injection pressure within
the injector that could have a single component pressure fault caused by the
injector itself), the malfunction criteria shall also be established by using a
fault that affects a single injector.
(C) For 2019 and subsequent model year
passenger cars, light-duty trucks, and MDPVs certified to a chassis dynamometer
tailpipe emission standard and 2013 and subsequent model year medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard, for sections (f)(4.2.2) through (4.2.3), the malfunction criteria
shall be established by both (1) a fault that affects all the injectors equally
and (2) a fault that affects only one injector.
(4.3) Monitoring Conditions:
(4.3.1) Except as provided in sections
(f)(4.3.2) and (f)(4.3.4), the OBD II system shall monitor continuously for
malfunctions identified in sections (f)(4.2.1) and (f)(4.2.4) (i.e., fuel
pressure control and feedback operation).
(4.3.2) For fuel systems that achieve
injection fuel pressure within the injector or increase pressure within the
injector (e.g. in the injector of an amplified common rail system),
manufacturers may request Executive Officer approval to define the monitoring
conditions for malfunctions identified in sections (f)(4.2.1) in accordance
with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements). The
Executive Officer shall approve the monitoring conditions upon the manufacturer
submitting data and/or analysis identifying all possible failure modes and the
effect each has (e.g., failure modes and effects analysis) on fuel pressure
across the entire range of engine operating conditions, and upon the Executive
Officer determining based on the data and/or analysis that the monitoring
conditions allow for robust detection of all causes of fuel pressure
malfunctions.
(4.3.3) Manufacturers
shall define the monitoring conditions for malfunctions identified in sections
(f)(4.2.2) and (f)(4.2.3) (i.e., injection quantity and timing) in accordance
with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
Additionally, for all 2013 and subsequent model year vehicles, manufacturers
shall track and report the in-use performance of the fuel system monitors under
sections (f)(4.2.2) and (f)(4.2.3) in accordance with section (d)(3.2.2).
(A) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(4.2.2) and
(f)(4.2.3) shall be tracked separately but reported as a single set of values
as specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(4.2.2) and
(f)(4.2.3) shall be tracked and reported separately as specified in section
(d)(5.1.4) or tracked separately but reported as a single set of values as
specified in section (d)(5.2.2)(B), whichever is
applicable.
(4.3.4)
Manufacturers may request Executive Officer approval to temporarily disable
continuous monitoring under conditions technically necessary to ensure robust
detection of malfunctions and to avoid false passes and false indications of
malfunctions. The Executive Officer shall approve the request upon determining
that the manufacturer has submitted data and/or an engineering evaluation which
demonstrate that a properly operating system cannot be distinguished from a
malfunctioning system and that the disablement interval is limited only to that
which is technically necessary.
(4.4) MIL Illumination and Fault Code
Storage:
(4.4.1) General requirements for MIL
illumination and fault code storage are set forth in section (d)(2).
(4.4.2) Additionally, for malfunctions
identified in section (f)(4.2.1) (i.e., fuel pressure control) on all 2010 and
subsequent model year vehicles:
(A) A pending
fault code shall be stored immediately upon the fuel system exceeding the
malfunction criteria established pursuant to section (f)(4.2.1).
(B) Except as provided below, if a pending
fault code is stored, the OBD II system shall immediately illuminate the MIL
and store a confirmed fault code if a malfunction is again detected during any
of the following two events:
(a) the driving
cycle immediately following the storage of the pending fault code, regardless
of the conditions encountered during the driving cycle; or
(b) on the next driving cycle in which
similar conditions (see section (c)) to those that occurred when the pending
fault code was stored are encountered. Additionally, the pending fault code
shall continue to be stored in accordance with section
(g)(4.4.5).
(C) The
pending fault code may be erased at the end of the next driving cycle in which
similar conditions have been encountered without an exceedance of the specified
fuel system malfunction criteria. The pending code may also be erased if
similar conditions are not encountered during the 80 driving cycles immediately
after the initial detection of a malfunction for which the pending code was
set.
(D) Storage of freeze frame
conditions.
(i) For vehicles using SAE J1979:
a. A manufacturer shall store and erase
freeze frame conditions either in conjunction with storing and erasing a
pending fault code or in conjunction with storing and erasing a confirmed fault
code.
b. If freeze frame conditions
are stored for a malfunction other than misfire (see section (f)(3)) or fuel
system malfunction when a fuel system fault code is stored as specified in
section (f)(4.4.2) above, the stored freeze frame information shall be replaced
with freeze frame information regarding the fuel system
malfunction.
(ii) For
vehicles using SAE J1979-2: A manufacturer shall store and erase freeze frame
conditions in accordance with section (d)(2.2.7)(B).
(E) Storage of fuel system conditions for
determining similar conditions of operation.
(i) Upon detection of a fuel system
malfunction under section (f)(4.4.2), the OBD II system shall store the engine
speed, load, and warm-up status of the first fuel system malfunction that
resulted in the storage of the pending fault code.
(ii) The manufacturer may request Executive
Officer approval to use an alternate definition of similar conditions in lieu
of the definition specified in section (c). The Executive Officer shall approve
the alternate definition upon the manufacturer providing data or analysis
demonstrating that the alternate definition provides for equivalent robustness
in detection of fuel system faults that vary in severity depending on engine
speed, load, and/or warm-up status.
(F) Extinguishing the MIL. The MIL may be
extinguished after three sequential driving cycles in which similar conditions
have been encountered without a malfunction of the fuel
system.
(5)
Exhaust Gas Sensor
Monitoring
(5.1) Requirement:
(5.1.1) The OBD II system shall monitor all
exhaust gas sensors (e.g., oxygen, air-fuel ratio, NOx) used for emission
control system feedback (e.g., EGR control/feedback, SCR control/feedback, NOx
adsorber control/feedback) or as a monitoring device for proper output signal,
activity, response rate, and any other parameter that can affect
emissions.
(5.1.2) For vehicles
equipped with heated exhaust gas sensors, the OBD II system shall monitor the
heater for proper performance.
(5.2) Malfunction Criteria:
(5.2.1) Air-Fuel Ratio Sensors:
(A) For sensors located upstream of the
exhaust aftertreatment:
(i) Sensor performance
faults: The OBD II system shall detect a malfunction prior to any failure or
deterioration of the sensor voltage, resistance, impedance, current, response
rate, amplitude, offset, or other characteristic(s) that would cause a
vehicle's NMHC, CO, NOx, or PM emissions to exceed:
a. For passenger cars, light-duty trucks, and
MDPVs certified to a chassis dynamometer tailpipe emission standard:
1. For non-Low Emission Vehicle III
applications:
i. 2.5 times the applicable FTP
standards for 2004 through 2009 model year vehicles;
ii. 2.0 times the applicable FTP standards
for 2010 through 2012 model year vehicles; and
iii. 1.5 times the applicable FTP NMHC, CO,
or NOx standards or 2.0 times the applicable FTP PM standard for 2013 and
subsequent model year vehicles.
2. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
b. For medium-duty vehicles (including MDPVs)
certified to an engine dynamometer tailpipe emission standard:
1. 1.5 times the applicable NMHC, CO, and NOx
standards or 0.03 g/bhp-hr PM as measured from an applicable cycle emission
test for 2007 and subsequent model year vehicles certified to an engine
dynamometer tailpipe NOx emission standard of greater than 0.50 g/bhp-hr
NOx;
2. 2.5 times the applicable
NMHC or CO standards, the applicable NOx standard by more than 0.3 g/bhp-hr
(e.g., cause NOx emissions to exceed 0.5 g/bhp-hr if the exhaust emission
standard is 0.2 g/bhp-hr) as measured from an applicable cycle emission test,
or 0.03 g/bhp-hr PM as measured from an applicable cycle emission test for 2007
through 2012 model year vehicles certified to an engine dynamometer tailpipe
NOx emission standard of less than or equal to 0.50 g/bhp-hr NOx; and
3. 2.0 times the applicable NMHC or CO
standards, the applicable NOx standard by more than 0.2 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.4 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or 0.03 g/bhp-hr
PM as measured from an applicable cycle emission test for 2013 and subsequent
model year vehicles certified to an engine dynamometer tailpipe NOx emission
standard of less than or equal to 0.50 g/bhp-hr
NOx.
(ii)
Circuit faults: The OBD II system shall detect malfunctions of the sensor
caused by a lack of circuit continuity or out-of-range values.
(iii) Feedback faults: The OBD II system
shall detect a malfunction of the sensor when a sensor failure or deterioration
causes an emission control system (e.g., EGR, SCR, or NOx adsorber) to stop
using that sensor as a feedback or feed-forward input (e.g., causes default or
open-loop operation).
(iv)
Monitoring capability: To the extent feasible, the OBD II system shall detect a
malfunction of the sensor when the sensor output voltage, resistance,
impedance, current, amplitude, activity, offset, or other characteristics are
no longer sufficient for use as an OBD II system monitoring device (e.g., for
catalyst, EGR, SCR, or NOx adsorber monitoring).
(B) For sensors located downstream of the
exhaust aftertreatment:
(i) Sensor
performance faults: The OBD II system shall detect a malfunction prior to any
failure or deterioration of the sensor voltage, resistance, impedance, current,
response rate, amplitude, offset, or other characteristic(s) that would cause a
vehicle's NMHC, CO, NOx, or PM emissions to exceed:
a. For passenger cars, light-duty trucks, and
MDPVs certified to a chassis dynamometer tailpipe emission standard:
1. For non-Low Emission Vehicle III
applications:
i. 3.5 times the applicable FTP
NMHC, CO, or NOx standards or 5.0 times the applicable FTP PM standard for 2004
through 2009 model year vehicles;
ii. 2.5 times the applicable FTP NMHC, CO, or
NOx standards or 4.0 times the applicable FTP PM standard for 2010 through 2012
model year vehicles;
iii. 1.5 times
the applicable FTP NMHC or CO standards, 1.75 times the applicable FTP NOx
standard, or 2.0 times the applicable FTP PM standard for 2013 and subsequent
model year vehicles.
2.
For Low Emission Vehicle III applications, any of the applicable NMOG+NOx, CO,
or PM emission thresholds set forth in Table 2 in the beginning of section
(f).
b. For medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard:
1. 2.5 times the applicable NMHC or
CO standards, the applicable NOx standard by more than 0.5 g/bhp-hr (e.g.,
cause NOx emissions to exceed 0.7 g/bhp-hr if the exhaust emission standard is
0.2 g/bhp-hr) as measured from an applicable cycle emission test, or 0.05
g/bhp-hr PM as measured from an applicable cycle emission test for 2007 through
2009 model year vehicles certified to an engine dynamometer tailpipe NOx
emission standard of greater than 0.50 g/bhp-hr NOx;
2. 2.5 times the applicable NMHC or CO
standards, the applicable NOx standard by more than 0.3 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.5 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or 0.05 g/bhp-hr
PM as measured from an applicable cycle emission test for 2007 through 2012
model year vehicles certified to an engine dynamometer tailpipe NOx emission
standard of less than or equal to 0.50 g/bhp-hr NOx; and
3. 2.0 times the applicable NMHC or CO
standards, the applicable NOx standard by more than 0.2 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.4 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or 0.03 g/bhp-hr
PM as measured from an applicable cycle emission test for 2013 and subsequent
model year vehicles certified to an engine dynamometer tailpipe NOx emission
standard of less than or equal to 0.50 g/bhp-hr
NOx.
(ii)
Circuit faults: The OBD II system shall detect malfunctions of the sensor
caused by a lack of circuit continuity or out-of-range values.
(iii) Feedback faults: The OBD II system
shall detect a malfunction of the sensor when a sensor failure or deterioration
causes an emission control system (e.g., EGR, SCR, or NOx adsorber) to stop
using that sensor as a feedback or feed-forward input (e.g., causes default or
open-loop operation).
(iv)
Monitoring capability: To the extent feasible, the OBD II system shall detect a
malfunction of the sensor when the sensor output voltage, resistance,
impedance, current, amplitude, activity, offset, or other characteristics are
no longer sufficient for use as an OBD II system monitoring device (e.g., for
catalyst, EGR, SCR, or NOx adsorber monitoring).
(5.2.2) NOx and PM sensors:
(A) Sensor performance faults: The OBD II
system shall detect a malfunction prior to any failure or deterioration of the
sensor voltage, resistance, impedance, current, response rate, amplitude,
offset, or other characteristic(s) that would cause a vehicle's emissions to
exceed:
(i) For passenger cars, light-duty
trucks, and MDPVs certified to a chassis dynamometer tailpipe emission
standard:
a. For non-Low Emission Vehicle III
applications:
1. 3.5 times the applicable FTP
NMHC, CO, or NOx standards or 5.0 times the applicable FTP PM standard for 2004
through 2009 model year vehicles;
2. 2.5 times the applicable FTP NMHC, CO, or
NOx standards, or 4.0 times the applicable FTP PM standard for 2010 through
2012 model year vehicles;
3. 1.5
times the applicable FTP NMHC or CO standards, 1.75 times the applicable FTP
NOx standard, or 2.0 times the applicable FTP PM standard for 2013 and
subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard:
a. 2.5 times the applicable NMHC standards,
the applicable NOx standard by more than 0.5 g/bhp-hr (e.g., cause NOx
emissions to exceed 0.7 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test or 0.05 g/bhp-hr
PM as measured from an applicable cycle emission test for 2007 through 2009
model year vehicles;
b. 2.5 times
the applicable NMHC standards, the applicable NOx standard by more than 0.4
g/bhp-hr (e.g., cause NOx emissions to exceed 0.6 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test or 0.05 g/bhp-hr PM as measured from an applicable cycle emission
test for 2010 through 2012 model year vehicles;
c. 2.0 times the applicable NMHC standard,
the applicable NOx standard by more than 0.3 g/bhp-hr (e.g., cause NOx
emissions to exceed 0.5 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or 0.03 g/bhp-hr
PM as measured from an applicable cycle emission test for 2013 through 2015
model year vehicles; and
d. 2.0
times the applicable NMHC standards, the applicable NOx standard by more than
0.2 g/bhp-hr (e.g., cause NOx emissions to exceed 0.4 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test or 0.03 g/bhp-hr PM as measured from an applicable cycle emission
test for 2016 and subsequent model year vehicles.
(B) Circuit faults: The OBD II system shall
detect malfunctions of the sensor caused by a lack of circuit continuity or
out-of-range values.
(C) Feedback
faults: The OBD II system shall detect a malfunction of the sensor when a
sensor failure or deterioration causes an emission control system (e.g., EGR,
SCR, or NOx adsorber) to stop using that sensor as a feedback or feed-forward
input (e.g., causes default or open-loop operation).
(D) Monitoring capability: To the extent
feasible, the OBD II system shall detect a malfunction of the sensor when the
sensor output voltage, resistance, impedance, current, amplitude, activity,
offset, or other characteristics are no longer sufficient for use as an OBD II
system monitoring device (e.g., for catalyst, EGR, PM filter, SCR, or NOx
adsorber monitoring). The dependent monitor (e.g., catalyst, EGR, SCR, or NOx
adsorber monitor) for which the sensor is used as an OBD II system monitoring
device must make a robust diagnostic decision (e.g., avoid false passes of a
best performing unacceptable catalyst and false fails of a nominal catalyst)
with a deteriorated but passing exhaust gas sensor.
(i) For the NOx sensor on 2025 and subsequent
model year vehicles, the manufacturer shall test each applicable failure mode
of the NOx sensor (e.g., sensor offset high failure mode, sensor gain low
failure mode) with the component/system for the dependent monitor set at the
best performing unacceptable level (e.g., with a best performing unacceptable
catalyst). For each applicable NOx sensor failure mode, the manufacturer shall
collect one data point with the sensor performance set at the sensor monitor
malfunction threshold, at least three data points with the sensor performance
set above the sensor malfunction threshold, and at least three data points with
the sensor performance set below the sensor malfunction threshold. The spacing
between the data points shall be set at two sigma and calculated using the
variance of the applicable NOx sensor monitor output (i.e., the variance
calculated from the NOx sensor monitor result distribution for the malfunction
threshold sensor for the sensor failure mode under consideration). The
manufacturer shall also submit test data and/or engineering analysis
demonstrating the NOx sensor monitor robustness against false-pass and
false-fail decisions. The robustness data/analysis shall include test results
from a wide range of sensor monitor enable conditions and may include
data/analysis previously collected during development of the sensor monitor.
For each applicable NOx sensor failure mode, the manufacturer shall perform
tests of all the required data points without sending a scan tool code clear
command between each data point test (e.g., for testing of the sensor offset
high failure mode, the manufacturer shall perform tests of all seven data
points without sending a code clear command in-between each test). The
manufacturer shall send a scan tool code clear command between testing of each
applicable NOx sensor failure mode (e.g., collect all seven data points for
testing of the sensor offset high failure mode, then send a code clear command
before testing of the sensor gain high failure mode). The NOx sensor monitor is
deemed compliant if, during testing of each applicable sensor failure mode, all
the following are met:
a. The NOx sensor
monitor makes a fail decision during testing for each data point (except the
data point at the sensor monitor malfunction threshold) in the failing region
of the sensor monitor,
b. The NOx
sensor monitor makes a pass decision during testing for each data point (except
the data point at the sensor monitor malfunction threshold) in the passing
region of the sensor monitor,
c.
The dependent monitor (e.g., catalyst monitor) makes a fail decision during
testing for each data point (except the data point at the sensor monitor
malfunction threshold) in the passing region of the sensor monitor,
d. Either the dependent monitor or the sensor
monitor makes a fail decision during testing at the data point at the sensor
monitor malfunction threshold,
e.
The MIL illuminates and is commanded on for a malfunction of the NOx sensor at
least once during testing of each applicable NOx sensor failure mode,
and
f. The MIL illuminates and is
commanded on for a malfunction of the dependent component (e.g., catalyst) at
least once during testing of each applicable NOx sensor failure
mode.
(ii) If the
manufacturer data do not satisfy sections (f)(5.2.2)(D)(i)a., b., c., e., or f.
above due to a result being in the 2 percent tail of a normal distribution or
do not satisfy section (f)(5.2.2)(D)(i)d., the manufacturer may submit
additional data points at the same sensor performance level to support the
demonstration of compliance.
(iii)
The Executive Officer may waive the requirements for the submittal of the data
under section (f)(5.2.2)(D)(i) above for a test group if the data have been
submitted for a previous model year and the calibrations of the NOx sensor
monitor and dependent monitor for the current test group have not changed from
the previous model year.
(iv) The
manufacturer may meet the requirements in section (f)(5.2.2)(D)(i) above on
2023 and 2024 model year vehicles.
(E) NOx sensor activity faults: For 2022 and
subsequent model year medium-duty vehicles, the OBD system shall detect a
malfunction of the NOx sensor (e.g., internal sensor temperature not properly
achieved/maintained, stabilization criteria not properly achieved/maintained)
when the NOx sensor is not actively reporting NOx concentration data (i.e., the
NOx sensor is not "active") under conditions when it is technically feasible
for a properly-working NOx sensor to be actively reporting NOx concentration
data. The malfunctions include, at a minimum, faults that delay the time it
takes for the NOx sensor to become "active" after start (e.g., time after start
to satisfy NOx sensor stabilization criteria takes longer than normal) and
faults that cause the NOx sensor to not be "active" for longer periods of time
than normal (e.g., ratio of sensor "inactive" time to "active" time is higher
than normal). If the NOx sensor activity fault is caused by a malfunction of a
component other than the NOx sensor (e.g., a component that is used as an input
necessary to make the NOx sensor become "active"), the OBD system shall monitor
the component and detect a malfunction that prevents the NOx sensor from being
"active".
(5.2.3) Other
exhaust gas sensors:
(A) For other exhaust
gas sensors, the manufacturer shall submit a monitoring plan to the Executive
Officer for approval. The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data and an engineering
evaluation that demonstrate that the monitoring plan is as reliable and
effective as the monitoring plan required for air-fuel ratio sensors, NOx
sensors, and PM sensors under sections (f)(5.2.1) and
(f)(5.2.2).
(5.2.4)
Sensor Heaters:
(A) The OBD II system shall
detect a malfunction of the heater performance when the current or voltage drop
in the heater circuit is no longer within the manufacturer's specified limits
for normal operation (i.e., within the criteria required to be met by the
component vendor for heater circuit performance at high mileage). Subject to
Executive Officer approval, other malfunction criteria for heater performance
malfunctions may be used upon the Executive Officer determining that the
manufacturer has submitted data and/or an engineering evaluation that
demonstrate the monitoring reliability and timeliness to be equivalent to the
stated criteria in section (f)(5.2.4)(A).
(B) The OBD II system shall detect
malfunctions of the heater circuit including open or short circuits that
conflict with the commanded state of the heater (e.g., shorted to 12 Volts when
commanded to 0 Volts (ground)).
(5.3) Monitoring Conditions:
(5.3.1) Exhaust Gas Sensors
(A) Manufacturers shall define the monitoring
conditions for malfunctions identified in sections (f)(5.2.1)(A)(i),
(5.2.1)(B)(i), (5.2.2)(A), and (5.2.2)(D) (e.g., sensor performance faults) in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements). Additionally, for all 2010 and subsequent model year vehicles,
manufacturers shall track and report the in-use performance of the exhaust gas
sensor monitors under sections (f)(5.2.1)(A)(i), (5.2.1)(B)(i), and (5.2.2)(A)
in accordance with section (d)(3.2.2). Further, for all 2016 and subsequent
model year medium-duty vehicles (except MDPVs certified to a chassis
dynamometer tailpipe emission standard) and 2019 and subsequent model year
passenger cars, light-duty trucks, and MDPVs certified to a chassis dynamometer
tailpipe emission standard, manufacturers shall track and report the in-use
performance of the exhaust gas sensor monitors under section (f)(5.2.2)(D) in
accordance with section (d)(3.2.2).
(i) For
vehicles using SAE J1979, for purposes of tracking and reporting as required in
section (d)(3.2.2), all monitors used to detect malfunctions identified in
sections (f)(5.2.1)(A)(i), (5.2.1)(B)(i), (5.2.2)(A), and (5.2.2)(D) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(ii) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
sections (f)(5.2.1)(A)(i), (5.2.1)(B)(i), (5.2.2)(A), and (5.2.2)(D) shall be
tracked and reported separately as specified in section (d)(5.1.4) or tracked
separately but reported as a single set of values as specified in section
(d)(5.2.2)(B), whichever is applicable.
(B) Manufacturers shall define the monitoring
conditions for malfunctions identified in sections (f)(5.2.1)(A)(iv) and
(5.2.1)(B)(iv) (e.g., monitoring capability) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
(C) Except as provided in section
(f)(5.3.1)(D), monitoring for malfunctions identified in sections
(f)(5.2.1)(A)(ii), (5.2.1)(A)(iii), (5.2.1)(B)(ii), (5.2.1)(B)(iii),
(5.2.2)(B), (5.2.2)(C), and (5.2.2)(E) (i.e., circuit continuity, out-of-range,
open-loop malfunctions, and NOx sensor activity malfunctions) shall be
conducted continuously.
(D) A
manufacturer may request Executive Officer approval to disable continuous
exhaust gas sensor monitoring when an exhaust gas sensor malfunction cannot be
distinguished from other effects (e.g., disable out-of-range low monitoring
during fuel cut conditions). The Executive Officer shall approve the
disablement upon determining that the manufacturer has submitted test data
and/or documentation that demonstrate a properly functioning sensor cannot be
distinguished from a malfunctioning sensor and that the disablement interval is
limited only to that necessary for avoiding false
detection.
(5.3.2) Sensor
Heaters
(A) Manufacturers shall define
monitoring conditions for malfunctions identified in section (f)(5.2.4)(A)
(i.e., sensor heater performance) in accordance with sections (d)(3.1) and
(d)(3.2) (i.e., minimum ratio requirements).
(B) Monitoring for malfunctions identified in
section (f)(5.2.4)(B) (i.e., circuit malfunctions) shall be conducted
continuously.
(5.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2). To the extent feasible, the OBD II system shall
separately detect lack of circuit continuity and out-of-range faults as
required under sections (f)(5.2.1)(A)(ii), (f)(5.2.1)(B)(ii), and (f)(5.2.2)(B)
and store different fault codes for each distinct malfunction (e.g.,
out-of-range low, out-of-range high, open circuit). For sensors with sensing
elements externally connected to a sensor control module, manufacturers are not
required to store different fault codes for lack of circuit continuity and
out-of-range faults if:
(1) the sensing
element (i.e., probe or sensor externally connected to the sensor control
module) is a subcomponent integral to the function of the complete sensor
unit;
(2) the sensing element is
permanently attached to the sensor control module with wires or one-time
connectors;
(3) the complete sensor
unit is designed, manufactured, installed, and serviced per manufacturer
published procedures as a single component; and
(4) the sensor control module and sensing
element are calibrated together during the manufacturing process such that
neither can be individually replaced in a repair scenario. Additionally,
manufacturers are not required to store separate fault codes for lack of
circuit continuity faults that cannot be distinguished from other out-of-range
or circuit faults.
(6)
Exhaust Gas Recirculation (EGR)
System Monitoring
(6.1) Requirement:
(6.1.1) The OBD II system shall monitor the
EGR system on vehicles so-equipped for low flow rate, high flow rate, and slow
response malfunctions. For vehicles equipped with EGR coolers (e.g., heat
exchangers), the OBD II system shall monitor the cooler system for insufficient
cooling malfunctions. The individual electronic components (e.g., actuators,
valves, sensors) that are used in the EGR system shall be monitored in
accordance with the comprehensive component requirements in section
(f)(15).
(6.1.2) For vehicles with
other charge control strategies that affect EGR flow (e.g., systems that modify
EGR flow to achieve a desired fresh air flow rate instead of a desired EGR flow
rate), the manufacturer shall submit a monitoring plan to the Executive Officer
for approval. The Executive Officer shall approve the request upon determining
that the manufacturer has submitted data and an engineering evaluation that
demonstrate that the monitoring plan is as reliable and effective as the
monitoring plan required for EGR systems under section
(f)(6).
(6.2) Malfunction
Criteria:
(6.2.1) Low Flow:
(A) The OBD II system shall detect a
malfunction of the EGR system at or prior to a decrease from the manufacturer's
specified EGR flow rate that would cause a vehicle's NMHC, CO, NOx, or PM
emissions to exceed:
(i) For passenger cars,
light-duty trucks, and MDPVs certified to a chassis dynamometer tailpipe
emission standard:
a. For non-Low Emission
Vehicle III applications:
1. 3.0 times the
applicable FTP standards for 2004 through 2009 model year vehicles;
2. 2.5 times the applicable FTP standards for
2010 through 2012 model year vehicles; and
3. 1.5 times the applicable FTP NMHC, CO, or
NOx standards or 2.0 times the applicable FTP PM standard for 2013 and
subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard:
a. 1.5 times the applicable FTP standards for
2004 through 2006 model year vehicles;
b. 1.5 times the applicable NMHC, CO, and NOx
standards or 0.03 g/bhp-hr PM as measured from an applicable cycle emission
test for 2007 and subsequent model year vehicles certified to an engine
dynamometer tailpipe NOx emission standard of greater than 0.50 g/bhp-hr
NOx;
c. 2.5 times the applicable
NMHC or CO standards, the applicable NOx standard by more than 0.3 g/bhp-hr
(e.g., cause NOx emissions to exceed 0.5 g/bhp-hr if the exhaust emission
standard is 0.2 g/bhp-hr) as measured from an applicable cycle emission test,
or 0.03 g/bhp-hr PM as measured from an applicable cycle emission test for 2007
through 2012 model year vehicles certified to an engine dynamometer tailpipe
NOx emission standard of less than or equal to 0.50 g/bhp-hr NOx; and
d. 2.0 times the applicable NMHC or CO
standards, the applicable NOx standard by more than 0.2 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.4 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or 0.03 g/bhp-hr
PM as measured from an applicable cycle emission test for 2013 and subsequent
model year vehicles certified to an engine dynamometer tailpipe NOx emission
standard of less than or equal to 0.50 g/bhp-hr
NOx.
(B) For
vehicles in which no failure or deterioration of the EGR system that causes a
decrease in flow could result in a vehicle's emissions exceeding the
malfunction criteria specified in section (f)(6.2.1)(A), the OBD II system
shall detect a malfunction when either the EGR system has reached its control
limits such that it cannot increase EGR flow to achieve the commanded flow rate
or, for non-feedback controlled EGR systems, the EGR system has no detectable
amount of EGR flow when EGR flow is expected.
(6.2.2) High Flow:
(A) The OBD II system shall detect a
malfunction of the EGR system, including a leaking EGR valve (i.e., exhaust gas
flowing through the valve when the valve is commanded closed), at or prior to
an increase from the manufacturer's specified EGR flow rate that would cause a
vehicle's NMHC, CO, NOx, or PM emissions to exceed the applicable emission
levels specified in sections (f)(6.2.1)(A):
(B) For vehicles in which no failure or
deterioration of the EGR system that causes an increase in flow could result in
a vehicle's emissions exceeding the malfunction criteria specified in section
(f)(6.2.2)(A), the OBD II system shall detect a malfunction when either the EGR
system has reached its control limits such that it cannot reduce EGR flow to
achieve the commanded flow rate or, for non-feedback controlled EGR systems,
the EGR system has maximum detectable EGR flow when little or no EGR flow is
expected.
(6.2.3) Slow
Response. Additionally, for 2010 and subsequent model year vehicles, the EGR
system shall be monitored for slow response:
(A) The OBD II system shall detect a
malfunction of the EGR system at or prior to any failure or deterioration in
the EGR system response (e.g., capability to achieve the specified flow rate
within a manufacturer-specified time) that would cause a vehicle's NMHC, CO,
NOx, or PM emissions to exceed the applicable emission levels specified in
sections (f)(6.2.1)(A). The OBD II system shall monitor the EGR system response
under both increasing and decreasing EGR flow rates.
(B) For vehicles in which no failure or
deterioration of the EGR system response could result in an engine's emissions
exceeding the levels specified in section (f)(6.2.1)(A), the OBD II system
shall detect a malfunction of the EGR system when no detectable response to a
change in commanded or expected flow rate occurs.
(6.2.4) Feedback control:
(A) Except as provided for in section
(f)(6.2.4)(B), if the vehicle is equipped with feedback or feed-forward control
of the EGR system (e.g., feedback control of flow, valve position, pressure
differential across the valve via intake throttle or exhaust backpressure), the
OBD II system shall detect a malfunction:
(i)
If the system fails to begin control within a manufacturer specified time
interval;
(ii) If a failure or
deterioration causes open loop or default operation; or
(iii) If the control system has used up all
of the adjustment allowed by the manufacturer or reached its maximum authority
and cannot achieve the target.
(B) A manufacturer may request Executive
Officer approval to temporarily disable monitoring for the malfunction criteria
specified in section (f)(6.2.4)(A)(iii) during conditions that a manufacturer
cannot robustly distinguish between a malfunctioning system and a properly
operating system. The Executive Officer shall approve the disablement upon the
manufacturer submitting data and/or analysis demonstrating that the control
system, when operating as designed on a vehicle with all emission controls
working properly, routinely operates during these conditions with all of the
adjustment allowed by the manufacturer used up.
(C) In lieu of detecting the malfunctions
specified in sections (f)(6.2.4)(A)(i) and (ii) with an EGR system-specific
monitor, the OBD II system may monitor the individual parameters or components
that are used as inputs for EGR system feedback control provided that the
monitors detect all malfunctions that meet the criteria in sections
(f)(6.2.4)(A)(i) and (ii).
(6.2.5) EGR Cooler Performance:
(A) The OBD II system shall detect a
malfunction of the EGR cooler system at or prior to a reduction from the
manufacturer's specified cooling performance that would cause a vehicle's NMHC,
CO, NOx, or PM emissions to exceed the applicable emission levels specified in
sections (f)(6.2.1)(A).
(B) For
vehicles in which no failure or deterioration of the EGR cooler system could
result in a vehicle's emissions exceeding the malfunction criteria specified in
section (f)(6.2.5)(A), the OBD II system shall detect a malfunction when the
system has no detectable amount of EGR cooling.
(C) For purposes of determining the EGR
cooler performance malfunction criteria in section (f)(6.2.5)(A) for EGR cooler
systems that consist of more than one cooler (e.g., a pre-cooler and a main
cooler, two or more coolers in series), the manufacturer shall submit an EGR
cooler system aging and monitoring plan to the Executive Officer for review and
approval. The plan shall include the description and location of each
component, the monitoring strategy for each component and combination of
components, and the method for determining the malfunction criteria of section
(f)(6.2.5)(A) including the deterioration/aging process. Executive Officer
approval of the plan shall be based on the representativeness of the aging to
real world EGR cooler system component deterioration under normal and
malfunctioning engine operating conditions and the effectiveness of the method
used to determine the malfunction criteria of section
(f)(6.2.5)(A).
(6.2.6)
EGR Catalyst Performance: For catalysts located in the EGR system and used to
convert constituents to reduce emissions or protect or extend the durability of
other emission-related components (e.g., to reduce fouling of an EGR cooler or
valve):
(A) For 2004 through 2012 model year
vehicles, the catalyst shall be monitored in accordance with the other emission
control or source system monitoring requirements under section
(f)(16).
(B) For 2013 and
subsequent model year vehicles, except as provided for in section (f)(6.2.6)(C)
below, the OBD II system shall detect a malfunction when the catalyst has no
detectable amount of constituent (e.g., hydrocarbons, soluble organic
fractions) oxidation.
(C) EGR
catalysts are exempt from this monitoring if both of the following criteria are
satisfied:
(1) no malfunction of the EGR
catalyst can cause emissions to increase by 15 percent or more of the
applicable full useful life NMHC, NOx (or NMOG+NOx, if applicable), CO, or PM
standard as measured from an applicable emission test cycle; and
(2) no malfunction of the EGR catalyst can
cause emissions to exceed the applicable full useful life NMHC, NOx (or
NMOG+NOx, if applicable), CO, or PM standard as measured from an applicable
emission test cycle.
(6.3) Monitoring Conditions:
(6.3.1) For malfunctions identified in
sections (f)(6.2.1) and (f)(6.2.2) (i.e., EGR low and high flow) manufacturers
shall:
(A) Define monitoring conditions in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements) for 2004 through 2009 model year vehicles. Additionally,
manufacturers shall track and report the in-use performance of the EGR system
monitors under sections (f)(6.2.1) and (f)(6.2.2) in accordance with section
(d)(3.2.2).
(i) For vehicles using SAE J1979,
for purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(6.2.1) and
(f)(6.2.2) shall be tracked separately but reported as a single set of values
as specified in section (d)(5.2.1)(B).
(ii) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(6.2.1) and
(f)(6.2.2) shall be tracked and reported separately as specified in section
(d)(5.1.4) or tracked separately but reported as a single set of values as
specified in section (d)(5.2.2)(B), whichever is
applicable.
(B) Except as
provided in section (f)(6.3.5), ensure that monitoring is conducted
continuously for all 2010 and subsequent model year vehicles. Additionally, for
all 2024 and subsequent model year medium-duty vehicles (including MDPVs)
certified to an engine dynamometer tailpipe emission standard, manufacturers
shall define monitoring conditions for malfunctions identified in sections
(f)(6.2.1) and (f)(6.2.2) that are continuous and in accordance with section
(d)(3.2) (i.e., the minimum ratio requirements), and manufacturers shall track
and report the in-use performance of the EGR system monitors under sections
(f)(6.2.1) and (f)(6.2.2) in accordance with section (d)(3.2.2).
(i) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(6.2.1) and
(f)(6.2.2) shall be tracked separately but reported as a single set of values
as specified in section (d)(5.2.1)(B).
(ii) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(6.2.1) and
(f)(6.2.2) shall be tracked and reported separately as specified in section
(d)(5.1.4) or tracked separately but reported as a single set of values as
specified in section (d)(5.2.2)(B), whichever is
applicable.
(6.3.2) Manufacturers shall define the
monitoring conditions for malfunctions identified in section (f)(6.2.3) (i.e.,
slow response) in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum
ratio requirements), with the exception that monitoring shall occur every time
the monitoring conditions are met during the driving cycle in lieu of once per
driving cycle as required in section (d)(3.1.2). Additionally, manufacturers
shall track and report the in-use performance of the EGR system monitors under
section (f)(6.2.3) in accordance with section (d)(3.2.2).
(A) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(6.2.3) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(B) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(6.2.3) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(6.3.3) The
OBD II system shall monitor continuously for malfunctions identified in section
(f)(6.2.4) (i.e., EGR feedback control). Additionally, for all 2024 and
subsequent model year medium-duty vehicles (including MDPVs) certified to an
engine dynamometer tailpipe emission standard, manufacturers shall define
monitoring conditions for malfunctions identified in section (f)(6.2.4) that
are continuous and in accordance with section (d)(3.2) (i.e., the minimum ratio
requirements), and manufacturers shall track and report the in-use performance
of the EGR system monitors under section (f)(6.2.4) in accordance with section
(d)(3.2.2).
(A) For vehicles using SAE J1979,
for purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(6.2.4) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(B) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(6.2.4) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(6.3.4)
Manufacturers shall define the monitoring conditions for malfunctions
identified in section (f)(6.2.5) and (f)(6.2.6) (i.e., cooler performance and
EGR catalyst performance) in accordance with sections (d)(3.1) and (d)(3.2)
(i.e., minimum ratio requirements). Additionally, manufacturers shall track and
report the in-use performance of the EGR system monitors under section
(f)(6.2.5) in accordance with section (d)(3.2.2).
(A) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(6.2.5) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(B) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(6.2.5) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(6.3.5)
Manufacturers may request Executive Officer approval to temporarily disable
continuous monitoring under specific conditions technically necessary to ensure
robust detection of malfunctions and to avoid false passes and false
indications of malfunctions (e.g., disable EGR low flow monitoring when no or
very little flow is commanded, disable EGR high and low flow monitoring when
freezing may affect performance of the system). The Executive Officer shall
approve the request upon determining that the manufacturer has submitted data
and/or an engineering evaluation which demonstrate that a properly operating
EGR system cannot be distinguished from a malfunctioning EGR system and that
the disablement interval is limited only to that which is technically
necessary.
(6.4) MIL
Illumination and Fault Code Storage:
(6.4.1)
General requirements for MIL illumination and fault code storage are set forth
in section (d)(2).
(6.4.2)
Additionally, for malfunctions identified in sections (f)(6.2.1) and (f)(6.2.2)
(i.e., EGR low and high flow) on all 2024 and subsequent model year medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard:
(A) A pending fault code shall be
stored immediately upon the EGR flow failing the malfunction criteria
established pursuant to section (f)(6.2.1) or (f)(6.2.2).
(B) Except as provided below, if a pending
fault code is stored, the OBD II system shall immediately illuminate the MIL
and store a confirmed fault code if a malfunction is again detected during
either of the following two events:
(a) the
driving cycle immediately following the storage of the pending fault code,
regardless of the conditions encountered during the driving cycle; or
(b) on the next driving cycle in which
similar conditions (see section (c)) to those that occurred when the pending
fault code was stored are encountered. Additionally, the pending fault code
shall continue to be stored in accordance with section
(g)(4.4.5).
(C) The
pending fault code shall be erased at the end of the next driving cycle in
which similar conditions have been encountered without an exceedance of the
specified EGR system malfunction criteria. The pending code may also be erased
if similar conditions are not encountered during the 80 driving cycles
immediately after the initial detection of a malfunction for which the pending
code was set.
(D) Storage of EGR
system conditions for determining similar conditions of operation.
(i) Upon detection of a EGR system
malfunction under section (f)(6.4.2), the OBD II system shall store the engine
speed, load, and warm-up status of the first EGR system malfunction that
resulted in the storage of the pending fault code.
(ii) The manufacturer may request Executive
Officer approval to use an alternate definition of similar conditions in lieu
of the definition specified in section (c). The Executive Officer shall approve
the alternate definition upon the manufacturer providing data or analysis
demonstrating that the alternate definition provides for equivalent robustness
in detection of EGR system faults that vary in severity depending on engine
speed, load, and/or warm-up status.
(E) Extinguishing the MIL. The MIL may be
extinguished after three sequential driving cycles in which similar conditions
have been encountered without a malfunction of the EGR
system.
(7)
Boost Pressure Control System
Monitoring
(7.1) Requirement:
(7.1.1) For 2010 and subsequent model year
vehicles, the OBD II system shall monitor the boost pressure control system
(e.g., turbocharger) on vehicles so-equipped for under and over boost
malfunctions and slow response malfunctions. For vehicles equipped with charge
air cooler systems, the OBD II system shall monitor the charge air cooler
system for cooling system performance malfunctions. For 2004 and subsequent
model year vehicles, the individual electronic components (e.g., actuators,
valves, sensors) that are used in the boost pressure control system shall be
monitored in accordance with the comprehensive component requirements in
section (f)(15).
(7.1.2) For
vehicles with other charge control strategies that affect boost pressure (e.g.,
systems that modify boost pressure to achieve a desired air-fuel ratio instead
of a desired boost pressure), the manufacturer shall submit a monitoring plan
to the Executive Officer for approval. The Executive Officer shall approve the
request upon determining that the manufacturer has submitted data and an
engineering evaluation that demonstrate that the monitoring plan is as reliable
and effective as the monitoring plan required for boost pressure control
systems under section (f)(7).
(7.2) Malfunction Criteria:
(7.2.1) Underboost:
(A) The OBD II system shall detect a
malfunction of the boost pressure control system at or prior to a decrease from
the manufacturer's commanded or expected boost pressure that would cause a
vehicle's NMHC, CO, NOx, or PM emissions to exceed:
(i) For passenger cars, light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard:
a. For non-Low Emission Vehicle III
applications:
1. 2.0 times the applicable FTP
standards for 2010 through 2012 model year vehicles; and
2. 1.5 times the applicable FTP NMHC, CO, or
NOx standards or 2.0 times the applicable FTP PM standard for 2013 and
subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard:
a. 2.5 times the applicable NMHC or CO
standards, the applicable NOx standard by more than 0.3 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.5 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or 0.03 g/bhp-hr
PM as measured from an applicable cycle emission test for 2010 through 2012
model year vehicles; and
b. 2.0
times the applicable NMHC or CO standards, the applicable NOx standard by more
than 0.2 g/bhp-hr (e.g., cause NOx emissions to exceed 0.4 g/bhp-hr if the
exhaust emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test, or 0.03 g/bhp-hr PM as measured from an applicable cycle
emission test for 2013 and subsequent model year
vehicles.
(B)
For vehicles in which no failure or deterioration of the boost pressure control
system that causes a decrease in boost could result in a vehicle's emissions
exceeding the malfunction criteria specified in section (f)(7.2.1)(A), the OBD
II system shall detect a malfunction when either the boost system has reached
its control limits such that it cannot increase boost to achieve the commanded
boost pressure or, for non-feedback controlled boost systems, the boost system
has no detectable amount of boost when boost is expected.
(7.2.2) Overboost:
(A) The OBD II system shall detect a
malfunction of the boost pressure control system at or prior to an increase
from the manufacturer's commanded or expected boost pressure that would cause a
vehicle's NMHC, CO, NOx, or PM emissions to exceed the applicable emission
levels specified in sections (f)(7.2.1)(A).
(B) For vehicles in which no failure or
deterioration of the boost pressure control system that causes an increase in
boost could result in a vehicle's emissions exceeding the malfunction criteria
specified in section (f)(7.2.2)(A), the OBD II system shall detect a
malfunction when either the boost system has reached its control limits such
that it cannot decrease boost to achieve the commanded boost pressure or, for
non-feedback controlled boost systems, the boost system has maximum detectable
boost when little or no boost is expected.
(7.2.3) Slow response:
(A) For 2010 through 2012 model year vehicles
equipped with variable geometry turbochargers (VGT):
(i) The OBD II system shall detect a
malfunction at or prior to any failure or deterioration in the capability of
the VGT system to achieve the commanded turbocharger geometry within a
manufacturer-specified time that would cause a vehicle's NMHC, CO, NOx, or PM
emissions to exceed the applicable emission levels specified in section
(f)(7.2.1)(A).
(ii) For vehicles in
which no failure or deterioration of the VGT system response could result in a
vehicle's emissions exceeding the levels specified in section (f)(7.2.1)(A),
the OBD II system shall detect a malfunction of the VGT system when no
detectable response to a change in commanded turbocharger geometry
occurs.
(B) For 2013 and
subsequent model year vehicles:
(i) The OBD
II system shall detect a malfunction prior to any failure or deterioration in
the boost pressure control system response (e.g., capability to achieve the
commanded or expected boost pressure within a manufacturer-specified time) that
would cause vehicle's NMHC, CO, NOx, or PM emissions to exceed the applicable
emission levels specified in section (f)(7.2.1)(A).
(ii) For vehicles in which no failure or
deterioration of the boost system response could result in an engine's
emissions exceeding the levels specified in section (f)(7.2.1)(A), the OBD II
system shall detect a malfunction of the boost system when no detectable
response to a commanded or expected change in boost pressure
occurs.
(7.2.4)
Charge Air Undercooling:
(A) The OBD II
system shall detect a malfunction of the charge air cooling system at or prior
to a decrease from the manufacturer's specified cooling rate that would cause a
vehicle's NMHC, CO, NOx, or PM emissions to exceed the applicable emission
levels specified in sections (f)(7.2.1)(A).
(B) For vehicles in which no failure or
deterioration of the charge air cooling system that causes a decrease in
cooling performance could result in a vehicle's emissions exceeding the
malfunction criteria specified in section (f)(7.2.4)(A), the OBD II system
shall detect a malfunction when the system has no detectable amount of charge
air cooling.
(C) For purposes of
determining the charge air cooling performance malfunction criteria in section
(f)(7.2.4)(A) for charge air cooling systems that consist of more than one
cooler (e.g., a pre-cooler and a main cooler, two or more coolers in series),
the manufacturer shall submit a charge air cooling system aging and monitoring
plan to the Executive Officer for review and approval. The plan shall include
the description and location of each component, the monitoring strategy for
each component and combination of components, and the method for determining
the malfunction criteria of section (f)(7.2.4)(A) including the
deterioration/aging process. Executive Officer approval of the plan shall be
based on the representativeness of the aging to real world charge air cooling
system component deterioration under normal and malfunctioning engine operating
conditions and the effectiveness of the method used to determine the
malfunction criteria of section (f)(7.2.4)(A).
(7.2.5) Feedback control:
(A) Except as provided for in section
(f)(7.2.5)(B), if the vehicle is equipped with feedback or feed-forward control
of the boost pressure system (e.g., control of VGT position, turbine speed,
manifold pressure) the OBD II system shall detect a malfunction:
(i) If the system fails to begin control
within a manufacturer specified time interval;
(ii) If a failure or deterioration causes
open loop or default operation; or
(iii) If the control system has used up all
of the adjustment allowed by the manufacturer or reached its maximum authority
and cannot achieve the target.
(B) A manufacturer may request Executive
Officer approval to temporarily disable monitoring for the malfunction criteria
specified in section (f)(7.2.5)(A)(iii) during conditions that a manufacturer
cannot robustly distinguish between a malfunctioning system and a properly
operating system. The Executive Officer shall approve the disablement upon the
manufacturer submitting data and/or analysis demonstrating that the control
system, when operating as designed on a vehicle with all emission controls
working properly, routinely operates during these conditions with all of the
adjustment allowed by the manufacturer used up.
(C) In lieu of detecting the malfunctions
specified in sections (f)(7.2.5)(A)(i) and (ii) with a boost pressure
system-specific monitor, the OBD II system may monitor the individual
parameters or components that are used as inputs for boost pressure system
feedback control provided that the monitors detect all malfunctions that meet
the criteria in sections (f)(7.2.5)(A)(i) and
(ii).
(7.3)
Monitoring Conditions:
(7.3.1) Except as
provided in section (f)(7.3.4), the OBD II system shall monitor continuously
for malfunctions identified in sections (f)(7.2.1), (7.2.2), and (7.2.5) (i.e.,
over and under boost, feedback control). Additionally, for all 2024 and
subsequent model year medium-duty vehicles (including MDPVs) certified to an
engine dynamometer tailpipe emission standard, manufacturers shall define
monitoring conditions for malfunctions identified in sections (f)(7.2.1),
(7.2.2), and (7.2.5) that are continuous and in accordance with section
(d)(3.2) (i.e., the minimum ratio requirements), and manufacturers shall track
and report the in-use performance of the boost pressure control system monitors
under sections (f)(7.2.1), (7.2.2), and (7.2.5) in accordance with section
(d)(3.2.2).
(A) For vehicles using SAE J1979,
for purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(7.2.1),
(7.2.2), and (7.2.5) shall be tracked separately but reported as a single set
of values as specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in sections (f)(7.2.1),
(7.2.2), and (7.2.5) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(7.3.2)
Manufacturers shall define the monitoring conditions for malfunctions
identified in section (f)(7.2.3) (i.e., slow response) in accordance with
sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements), with the
exception that monitoring shall occur every time the monitoring conditions are
met during the driving cycle in lieu of once per driving cycle as required in
section (d)(3.1.2). Additionally, for all 2010 and subsequent model year
vehicles, manufacturers shall track and report the in-use performance of the
boost pressure control system monitors under section (f)(7.2.3) in accordance
with section (d)(3.2.2).
(A) For vehicles
using SAE J1979, for purposes of tracking and reporting as required in section
(d)(3.2.2), all monitors used to detect malfunctions identified in section
(f)(7.2.3) shall be tracked separately but reported as a single set of values
as specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(7.2.3) shall be
tracked separately as specified in section (d)(5.1.4) or tracked separately but
reported as a single set of values as specified in section (d)(5.2.2)(B),
whichever is applicable.
(7.3.3) Manufacturers shall define the
monitoring conditions for malfunctions identified in section (f)(7.2.4) (i.e.,
charge air cooler performance) in accordance with sections (d)(3.1) and
(d)(3.2) (i.e., minimum ratio requirements). Additionally, manufacturers shall
track and report the in-use performance of the boost pressure control system
monitors under section (f)(7.2.4) in accordance with section (d)(3.2.2).
(A) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(7.2.4) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(B) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(7.2.4) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(7.3.4)
Manufacturers may request Executive Officer approval to temporarily disable
continuous monitoring under conditions technically necessary to ensure robust
detection of malfunctions and to avoid false passes and false indications of
malfunctions (e.g., disable monitoring of underboost when commanded or expected
boost pressure is very low). The Executive Officer shall approve the request
upon determining that the manufacturer has submitted data and/or an engineering
evaluation which demonstrate that a properly operating system cannot be
distinguished from a malfunctioning system and that the disablement interval is
limited only to that technically necessary.
(7.4) MIL Illumination and Fault Code
Storage:
(7.4.1) General requirements for MIL
illumination and fault code storage are set forth in section (d)(2).
(7.4.2) Additionally, for malfunctions
identified in sections (f)(7.2.1) and (f)(7.2.2) (i.e., over and under boost on
all 2024 and subsequent model year medium-duty vehicles (including MDPVs)
certified to an engine dynamometer tailpipe emission standard:
(A) A pending fault code shall be stored
immediately upon the fuel system exceeding the boost pressure malfunction
criteria established pursuant to section (f)(7.2.1) or (7.2.2).
(B) Except as provided below, if a pending
fault code is stored, the OBD II system shall immediately illuminate the MIL
and store a confirmed fault code if a malfunction is again detected during
either of the following two events:
(a) the
driving cycle immediately following the storage of the pending fault code,
regardless of the conditions encountered during the driving cycle; or
(b) on the next driving cycle in which
similar conditions (see section (c)) to those that occurred when the pending
fault code was stored are encountered. Additionally, the pending fault code
shall continue to be stored in accordance with section
(g)(4.4.5).
(C) The
pending fault code shall be erased at the end of the next driving cycle in
which similar conditions have been encountered without an exceedance of the
specified boost pressure control system malfunction criteria. The pending code
may also be erased if similar conditions are not encountered during the 80
driving cycles immediately after the initial detection of a malfunction for
which the pending code was set.
(D)
Storage of boost pressure control system conditions for determining similar
conditions of operation.
(i) Upon detection
of a boost pressure control system malfunction under section (f)(7.4.2), the
OBD II system shall store the engine speed, load, and warm-up status of the
first boost pressure control system malfunction that resulted in the storage of
the pending fault code.
(ii) The
manufacturer may request Executive Officer approval to use an alternate
definition of similar conditions in lieu of the definition specified in section
(c). The Executive Officer shall approve the alternate definition upon the
manufacturer providing data or analysis demonstrating that the alternate
definition provides for equivalent robustness in detection of boost pressure
control system faults that vary in severity depending on engine speed, load,
and/or warm-up status.
(E) Extinguishing the MIL. The MIL may be
extinguished after three sequential driving cycles in which similar conditions
have been encountered without a malfunction of the boost pressure control
system.
(8)
NOx Adsorber Monitoring
(8.1) Requirement: The OBD II system shall
monitor the NOx adsorber(s) on vehicles so-equipped for proper performance. For
vehicles equipped with active/intrusive injection (e.g., in-exhaust fuel and/or
air injection) to achieve desorption of the NOx adsorber(s), the OBD II system
shall monitor the active/intrusive injection system for proper performance. The
individual electronic components (e.g., injectors, valves, sensors) that are
used in the active/intrusive injection system shall be monitored in accordance
with the comprehensive component requirements in section (f)(15).
(8.2) Malfunction Criteria:
(8.2.1) NOx adsorber capability:
(A) The OBD II system shall detect a NOx
adsorber system malfunction when the NOx adsorber system capability decreases
to the point that would cause a vehicle's emissions to exceed:
(i) For passenger cars, light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard:
a. For non-Low Emission Vehicle III
applications:
1. 3.0 times the applicable FTP
NMHC or NOx standards for 2004 through 2009 model year vehicles;
2. 2.5 times the applicable FTP NMHC or NOx
standards for 2010 through 2012 model year vehicles; and
3. 1.75 times the applicable FTP NMHC or NOx
standards for 2013 and subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard:
a. the applicable NOx standard by more than
0.5 g/bhp-hr (e.g., cause NOx emissions to exceed 0.7 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test or 3.5 times the applicable NMHC standard for 2007 through 2009
model year vehicles;
b. the
applicable NOx standard by more than 0.3 g/bhp-hr (e.g., cause NOx emissions to
exceed 0.5 g/bhp-hr if the exhaust emission standard is 0.2 g/bhp-hr) as
measured from an applicable cycle emission test or 2.5 times the applicable
NMHC standard for 2010 through 2012 model year vehicles; and
c. the applicable NOx standard by more than
0.2 g/bhp-hr (e.g., cause NOx emissions to exceed 0.4 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test or 2.0 times the applicable NMHC standard for 2013 and subsequent
model year vehicles.
(B) If no failure or deterioration of the NOx
adsorber system capability could result in a vehicle's emissions exceeding the
applicable malfunction criteria specified in section (f)(8.2.1)(A), the OBD II
system shall detect a malfunction when the system has no detectable amount of
NOx adsorber capability.
(8.2.2) For systems that utilize
active/intrusive injection (e.g., in-cylinder post fuel injection, in-exhaust
air-assisted fuel injection) to achieve desorption of the NOx adsorber, the OBD
II system shall detect a malfunction if any failure or deterioration of the
injection system's ability to properly regulate injection causes the system to
be unable to achieve desorption of the NOx adsorber.
(8.2.3) Feedback control:
(A) Except as provided for in section
(f)(8.2.3)(B), if the vehicle is equipped with feedback or feed-forward control
of the NOx adsorber or active/intrusive injection system (e.g., feedback
control of injection quantity, time), the OBD II system shall detect a
malfunction:
(i) If the system fails to begin
control within a manufacturer specified time interval;
(ii) If a failure or deterioration causes
open loop or default operation; or
(iii) If the control system has used up all
of the adjustment allowed by the manufacturer or reached its maximum authority
and cannot achieve the target.
(B) A manufacturer may request Executive
Officer approval to temporarily disable monitoring for the malfunction criteria
specified in section (f)(8.2.3)(A)(iii) during conditions that a manufacturer
cannot robustly distinguish between a malfunctioning system and a properly
operating system. The Executive Officer shall approve the disablement upon the
manufacturer submitting data and/or analysis demonstrating that the control
system, when operating as designed on a vehicle with all emission controls
working properly, routinely operates during these conditions with all of the
adjustment allowed by the manufacturer used up.
(C) In lieu of detecting the malfunctions
specified in sections (f)(8.2.3)(A)(i) and (ii) with a NOx adsorber-specific
monitor, the OBD II system may monitor the individual parameters or components
that are used as inputs for NOx adsorber or active/intrusive injection system
feedback control provided that the monitors detect all malfunctions that meet
the criteria in sections (f)(8.2.3)(A)(i) and (ii).
(8.2.4) Adsorber System Aging and Monitoring
(A) For purposes of determining the NOx
adsorber system malfunction criteria in section (f)(8.2.1) for NOx adsorber
systems that consist of more than one NOx adsorber (e.g., two or more adsorbers
in series), the manufacturer shall submit a system aging and monitoring plan to
the Executive Officer for review and approval. The plan shall include the
description and location of each component, the monitoring strategy for each
component and/or combination of components, and the method for determining the
malfunction criteria of section (f)(8.2.1) including the deterioration/aging
process. Executive Officer approval of the plan shall be based on the
representativeness of the aging to real world NOx adsorber system component
deterioration under normal and malfunctioning engine operating conditions, the
effectiveness of the method used to determine the malfunction criteria of
section (f)(8.2.1), the ability of the component monitor(s) to pinpoint the
likely area of malfunction and ensure the correct components are
repaired/replaced in-use, and the ability of the component monitor(s) to
accurately verify that each NOx adsorber system component is functioning as
designed and as required in section (f)(8.2.1).
(B) For 2025 and subsequent model year
vehicles from test groups selected for monitoring system demonstration in
section (h):
(i) In addition to the
information described above in section (f)(8.2.4)(A), the adsorber system aging
and monitoring plan described above in section (f)(8.2.4)(A) shall also include
the timeline for submitting the information and data described under section
(f)(8.2.4)(B)(ii) below. The manufacturer may include several dates in the
timeline for data submission for new emission control system designs where the
manufacturer has not achieved sufficient in-use aging to demonstrate real world
deterioration prior to certification of the OBD II system.
(ii) Information and data to support methods
established by the manufacturer to represent real world NOx adsorber system
deterioration under normal and malfunctioning engine operating conditions in
section (f)(8.2.4)(A) shall be submitted to the Executive Officer and shall
include an analysis of the potential failure modes and effects, highlighting
the most likely cause of failure, comparison of laboratory aged versus real
world aged adsorbers, and include the following for a laboratory-aged adsorber
and three field-returned NOx adsorbers (data for all field-returned adsorbers
that are collected for this aging correlation analysis must be submitted to the
Executive Officer):
a. Emissions data and all
data required by sections (g)(4.1) through (g)(4.9), (g)(5), and (g)(6) from
the FTP, HWFET, and US06 cycles,
b.
Modal data during the FTP, HWFET, and US06 cycles,
c. NOx adsorber desorption performance as a
function of NOx adsorber temperature and NOx adsorber system active/intrusive
injection quantity and flow rate, and
d. All data required by sections (g)(4.1)
through (g)(4.9), (g)(5), and (g)(6) from all adsorbers collected from a wide
range of monitoring conditions.
(iii) The Executive Officer shall approve the
adsorber aging method upon finding the data passes each of the following "pass"
criteria below. If the manufacturer is not able to locate at least one adsorber
to be evaluated under pass criteria 1 through 3 below, the manufacturer may
propose to include an additional adsorber described in another pass criterion
(e.g., if an adsorber described in pass criterion 2 cannot be located, the
manufacturer may use an additional adsorber described in either pass criterion
1 or 3 instead) as representative of the missing adsorber.
a. Pass criterion 1: High mileage or
field-returned parts with FTP emission results from section (f)(8.2.4)(B)(ii)a.
that are less than the OBD emission threshold (i.e., parts degraded by less
than 2 sigma below the adsorber monitor malfunction threshold) are passing the
NOx adsorber capability monitor without MIL illumination. If the vehicle is
certified with a NOx adsorber monitor deficiency for not detecting a
malfunction before emissions exceed the malfunction criteria, the emission
levels at which the malfunction was detected when the OBD system was certified
by the Executive Officer per section (k) will be used in place of the OBD
thresholds specified in the regulation.
b. Pass criterion 2: Field-returned parts
that have an adsorber capability averaged over the FTP test that is
representative of the manufacturer's durability demonstration part (i.e., parts
degraded within 2 sigma of the adsorber monitor malfunction threshold) meet the
following:
1) the NOx adsorber capability
monitor illuminates the MIL during the applicable cycle (i.e., the FTP cycle,
Unified cycle, or alternate monitoring conditions approved under section
(d)(3.1.3)) and emissions are below the emission threshold, and
2) the data and analysis show robust
detection of NOx adsorber capability malfunctions during conditions meeting the
applicable cycle (i.e., the FTP cycle, Unified cycle, or alternate monitoring
conditions approved under section (d)(3.1.3)) and all other monitoring
conditions. This testing can be done on road or on a dynamometer. If the
vehicle or engine is certified with a NOx adsorber monitor deficiency for not
detecting a malfunction before emissions exceed the malfunction criteria, the
emission levels at which the malfunction was detected when the OBD system was
certified by the Executive Officer per section (k) will be used in place of the
OBD thresholds specified in the regulation.
c. Pass criterion 3: Field-returned parts
that have an adsorber capability averaged over the FTP test that is worse than
the best performing unacceptable adsorber capability (i.e., degraded by more
than 2 sigma from the adsorber monitor malfunction threshold) or have
catastrophically failed meet the following:
1) the NOx adsorber capability monitor
illuminates the MIL during the applicable cycle (i.e., the FTP cycle, Unified
cycle, or alternate monitoring conditions approved under section (d)(3.1.3)),
and
2) the data and analysis show
robust detection during of NOx adsorber capability malfunctions during
conditions meeting the applicable cycle (i.e., the FTP cycle, Unified cycle, or
alternate monitoring conditions approved under section (d)(3.1.3)) and all
other monitoring conditions. This testing can be done on road or on a
dynamometer. If the vehicle or engine is certified with a NOx adsorber monitor
deficiency for not detecting a malfunction before emissions exceed the
malfunction criteria, the test cycle adsorber capability of the manufacturer's
deficient durability demonstration part for section (h)(4) testing will be used
for this assessment.
(C) The Executive Officer may waive the
requirements for the submittal of the plan and data under sections
(f)(8.2.4)(A) and (B) above for a test group if the plan and data have been
submitted for a previous model year, the aging method has not changed from the
previous model year, and the calibrations and hardware of the NOx adsorber
monitor, the engine, and the emission control system for the current model year
have not changed to the extent aging mechanisms are affected from the previous
model year.
(8.3) Monitoring Conditions:
(8.3.1) Manufacturers shall define the
monitoring conditions for malfunctions identified in section (f)(8.2.1) (i.e.,
adsorber capability) in accordance with sections (d)(3.1) and (d)(3.2) (i.e.,
minimum ratio requirements). Additionally, manufacturers shall track and report
the in-use performance of the NOx adsorber monitors under section (f)(8.2.1) in
accordance with section (d)(3.2.2).
(A) For
vehicles using SAE J1979, for purposes of tracking and reporting as required in
section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(8.2.1) shall be tracked separately but reported as a single set of
values as specified in section (d)(5.2.1)(B).
(B) For vehicles using SAE J1979-2, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(8.2.1) shall be
tracked and reported separately as specified in section (d)(5.1.4) or tracked
separately but reported as a single set of values as specified in section
(d)(5.2.2)(B), whichever is applicable.
(8.3.2) Except as provided in section
(f)(8.3.3), the OBD II system shall monitor continuously for malfunctions
identified in sections (f)(8.2.2) and (8.2.3) (e.g., injection function,
feedback control).
(8.3.3)
Manufacturers may request Executive Officer approval to temporarily disable
continuous monitoring under conditions technically necessary to ensure robust
detection of malfunctions and to avoid false passes and false indications of
malfunctions. The Executive Officer shall approve the request upon determining
that the manufacturer has submitted data and/or an engineering evaluation which
demonstrate that a properly operating system cannot be distinguished from a
malfunctioning system and that the disablement interval is limited only to that
which is technically necessary.
(8.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(9)
Particulate Matter (PM) Filter
Monitoring
(9.1) Requirement: The
OBD II system shall monitor the PM filter on vehicles so-equipped for proper
performance. For vehicles equipped with active regeneration systems that
utilize an active/intrusive injection (e.g., in-exhaust fuel injection,
in-exhaust fuel/air burner), the OBD II system shall monitor the
active/intrusive injection system for proper performance. The individual
electronic components (e.g., injectors, valves, sensors) that are used in the
active/intrusive injection system shall be monitored in accordance with the
comprehensive component requirements in section (f)(15).
(9.2) Malfunction Criteria:
(9.2.1) Filtering Performance:
(A) The OBD II system shall detect a
malfunction prior to a decrease in the filtering capability of the PM filter
that would cause a vehicle's emissions to exceed:
(i) For passenger cars, light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard:
a. For non-Low Emission Vehicle III
applications:
1. 5.0 times the applicable FTP
PM standard for 2004 through 2009 model year vehicles;
2. 4.0 times the applicable FTP PM standard
for 2010 through 2012 model year vehicles; and
3. 1.75 times the applicable FTP PM standard
for 2013 and subsequent model year vehicles.
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 3 in the beginning of section (f).
(ii) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard:
a. 0.09 g/bhp-hr PM as measured from an
applicable cycle emission test for 2004 through 2009 model year
vehicles;
b. 0.07 g/bhp-hr PM as
measured from an applicable cycle emission test for 2010 through 2012 model
year vehicles;
c. 0.03 g/bhp-hr PM
as measured from an applicable cycle emission test for 2013 through 2023 model
year vehicles;
d. the applicable
NOx standard by more than 0.2 g/bhp-hr (e.g., cause NOx emissions to exceed 0.4
g/bhp-hr if the exhaust emission standard is 0.2 g/bhp-hr) as measured from an
applicable cycle emission test, or 0.03 g/bhp-hr PM as measured from an
applicable cycle emission test on 2024 and 2025 model year vehicles;
e. For 2026 and subsequent model year
vehicles, the applicable NOx standard by more than 0.2 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.4 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or the PM
thresholds (as measured from an applicable cycle emission test cycle) from
either Option 1 or Option 2 as described below:
1. Option 1: 0.03 g/bhp-hr PM for 2026
through 2028 model year vehicles, and 0.02 g/bhp-hr PM for 2029 and subsequent
model year vehicles; or
2. Option
2: 0.02 g/bhp-hr PM for 2026 and subsequent model year
vehicles.
(iii)
For 2014 through 2015 model year medium-duty vehicles (including MDPVs)
certified to an engine dynamometer tailpipe emission standard, the manufacturer
shall use the malfunction criteria in section (f)(9.2.1)(A)(ii)c. above without
using the provisions of section (f)(17.1) to exclude specific failure modes on
vehicles under one of the following two options below:
a. At least 20 percent of 2014 model year
vehicles and at least 20 percent of 2015 model year vehicles (percentage based
on the manufacturer's projected California sales volume for all medium-duty
diesel vehicles except MDPVs certified to a chassis dynamometer tailpipe
emission standard), or
b. At least
50 percent of 2015 model year vehicles (percentage based on the manufacturer's
projected California sales volume for all medium-duty diesel vehicles except
MDPVs certified to a chassis dynamometer tailpipe emission
standard).
(iv) For the
phase-in schedules described in section (f)(9.2.1)(A)(iii) above, the
manufacturer may not use an alternate phase-in schedule as defined in section
(c) in lieu of the required phase-in schedules.
(B) If no failure or deterioration of the PM
filtering performance could result in a vehicle's emissions exceeding the
applicable malfunction criteria specified in section (f)(9.2.1)(A), the OBD II
system shall detect a malfunction when no detectable amount of PM filtering
occurs.
(9.2.2) Frequent
Regeneration:
(A) For 2010 and subsequent
model year vehicles, the OBD II system shall detect a malfunction when PM
filter regeneration occurs more frequently than (i.e., occurs more often than)
the manufacturer's specified regeneration frequency such that it would cause a
vehicle's emissions to exceed:
(i) For
passenger cars, light-duty trucks, and MDPVs certified to a chassis dynamometer
tailpipe emission standard:
a. For non-Low
Emission Vehicle III applications:
1. 3.0
times the applicable FTP NMHC, CO, or NOx standards for 2010 through 2012 model
year vehicles; and
2. 1.5 times the
applicable FTP NMHC, CO, or NOx standards for 2013 and subsequent model year
vehicles.
b. For Low
Emission Vehicle III applications, any of the applicable NMOG+NOx, CO, or PM
emission thresholds set forth in Table 2 in the beginning of section
(f).
(ii) For medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard:
a. 2.5 times the applicable NMHC
standards or the applicable NOx standard by more than 0.3 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.5 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test for 2010 through
2012 model year vehicles; and
b.
2.0 times the applicable NMHC standards or the applicable NOx standard by more
than 0.2 g/bhp-hr (e.g., cause NOx emissions to exceed 0.4 g/bhp-hr if the
exhaust emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test for 2013 and subsequent model year
vehicles.
(B)
If no failure or deterioration causes an increase in the PM filter regeneration
frequency that could result in a vehicle's emissions exceeding the applicable
malfunction criteria specified in section (f)(9.2.2)(A), the OBD II system
shall detect a malfunction when the PM filter regeneration frequency exceeds
the manufacturer's specified design limits for allowable regeneration
frequency.
(9.2.3)
Incomplete regeneration: For 2010 and subsequent model year vehicles, the OBD
II system shall detect a regeneration malfunction when the PM filter does not
properly regenerate under manufacturer-defined conditions where regeneration is
designed to occur.
(9.2.4)
Catalyzed PM Filter:
(A) NMHC conversion: For
2015 and subsequent model year passenger cars, light-duty trucks, and MDPVs
certified to a chassis dynamometer tailpipe emission standard and 2015 and
subsequent model year medium-duty vehicles (including MDPVs) certified to an
engine dynamometer tailpipe emission standard with catalyzed PM filters that
convert NMHC emissions:
(i) The OBD II system
shall monitor the catalyst function of the PM filter and detect a malfunction
when the conversion capability decreases to the point that emissions exceed:
a. For non-Low Emission Vehicle III
applications:
1. 1.75 times the applicable FTP
full useful life NMHC standards for passenger cars, light-duty trucks, and
MDPVs certified to a chassis dynamometer tailpipe emission standard;
or
2. 2.0 times the applicable NMHC
standards for 2015 through 2023 model year medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard;
or
3. the applicable NOx standard
by more than 0.2 g/bhp-hr (e.g., cause NOx emissions to exceed 0.4 g/bhp-hr if
the exhaust emission standard is 0.2 g/bhp-hr) as measured from an applicable
cycle emission test, or 2.0 times the applicable NMHC standards for 2024 and
subsequent model year medium-duty vehicles (including MDPVs) certified to an
engine dynamometer tailpipe emission standard; or
b. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx, CO, or PM emission thresholds set forth in
Table 2 in the beginning of section (f).
(ii) If no failure or deterioration of the
conversion capability could result in a vehicle's emissions exceeding the
emission levels specified in section (f)(9.2.4)(A)(i), the OBD II system shall
detect a malfunction when the system has no detectable amount of conversion
capability.
(iii) PM filters are
exempt from the monitoring requirements of sections (f)(9.2.4)(A)(i) and (ii)
if both of the following criteria are satisfied:
(1) no malfunction of the PM filter's NMHC
conversion capability can cause emissions to increase by 15 percent or more of
the applicable full useful life NMHC, NOx (or NMOG+NOx, if applicable), CO, or
PM standard as measured from an applicable emission test cycle; and
(2) no malfunction of the PM filter's NMHC
conversion capability can cause emissions to exceed the applicable full useful
life NMHC, NOx (or NMOG+NOx, if applicable), CO, or PM standard as measured
from an applicable emission test cycle.
(B) Feedgas generation:
(i) For 2016 through 2024 model year
medium-duty vehicles (except MDPVs certified to a chassis dynamometer tailpipe
emission standard) and 2019 through 2024 model year passenger cars, light-duty
trucks, and MDPVs certified to a chassis dynamometer tailpipe emission standard
with catalyzed PM filters used to generate a feedgas constituency to assist SCR
systems (e.g., to increase NO2 concentration upstream of
an SCR system), except as provided below in sections (f)(9.2.4)(B)(i)a. through
c. below, the OBD II system shall detect a malfunction when the system is
unable to generate the necessary feedgas constituents for proper SCR system
operation. For purposes of this monitoring requirement, the manufacturer shall
monitor feedgas generation performance of the catalyzed PM filter either by
itself or in combination with the NMHC catalyst described under section
(f)(1.2.3)(B).
a. Catalyzed PM filters are
exempt from this monitoring if both of the following criteria are satisfied:
(1) no malfunction of the catalyzed PM
filter's feedgas generation ability can cause emissions to increase by 30
percent or more of the applicable full useful life NOx (or NMOG+NOx, if
applicable) standard as measured from an applicable emission test cycle;
and
(2) no malfunction of the
catalyzed PM filter's feedgas generation ability can cause emissions to exceed
the applicable full useful life NOx (or NMOG+NOx, if applicable) standard as
measured from an applicable emission test cycle.
b. For purposes of using the monitoring
exemption allowance above, the manufacturer shall submit a catalyzed PM filter
deterioration plan to the Executive Officer for review and approval. Executive
Officer approval of the plan shall be based on the representativeness of the
deterioration method to real world catalyzed PM filter deterioration
replicating a total loss of feedgas generation while still maintaining NMHC
conversion capability (e.g., a catalyzed PM filter loaded only with the
production-level specification of palladium).
c. For purposes of using the monitoring
exemption allowance above, the manufacturer shall conduct the testing using the
catalyzed PM filter either by itself or in combination with the NMHC catalyst
described under section (f)(1.2.3)(B).
(ii) For 2025 and subsequent model year
vehicles, for catalyzed PM filters used to generate a feedgas constituency to
assist SCR systems (e.g., to increase NO2 concentration
upstream of an SCR system), the OBD II system shall detect a malfunction when
the catalyzed PM filter is unable to generate the necessary feedgas
constituents to the point when emissions exceed:
a. For Low Emission Vehicle III applications,
any of the applicable NMOG+NOx emission thresholds set forth in Table 2 in the
beginning of section (f).
b. For
medium-duty vehicles (including MDPVs) certified to an engine dynamometer
tailpipe emission standard, the applicable NOx standard by more than 0.2
g/bhp-hr (e.g., cause NOx emissions to exceed 0.4 g/bhp-hr if the exhaust
emission standard is 0.2 g/bhp-hr) as measured from an applicable cycle
emission test.
(iii) For
OBD II systems that have a catalyzed PM filter NMHC conversion monitor or are
exempt from the catalyzed PM filter NMHC conversion monitoring requirements in
accordance with section (f)(9.2.4)(A), the manufacturer is not required to meet
the feedgas generation performance monitoring requirements of sections
(f)(9.2.4)(B)(i) and (f)(9.2.4)(B)(ii).
(9.2.5) Missing substrate: The OBD II system
shall detect a malfunction if the PM filter substrate is completely destroyed,
removed, or missing, or if the PM filter assembly is replaced with a muffler or
straight pipe.
(9.2.6)
Active/Intrusive Injection: For systems that utilize active/intrusive injection
(e.g., in-cylinder post fuel injection, in-exhaust air-assisted fuel injection)
to achieve regeneration of the PM filter, the OBD II system shall detect a
malfunction if any failure or deterioration of the injection system's ability
to properly regulate injection causes the system to be unable to achieve
regeneration of the PM filter.
(9.2.7) Feedback Control:
(A) Except as provided for in section
(f)(9.2.7)(B), if the vehicle is equipped with feedback or feed-forward control
of the PM filter regeneration (e.g., feedback control of oxidation catalyst
inlet temperature, PM filter inlet or outlet temperature, in-cylinder or
in-exhaust fuel injection), the OBD II system shall detect a malfunction:
(i) If the system fails to begin control
within a manufacturer specified time interval;
(ii) If a failure or deterioration causes
open loop or default operation; or
(iii) If the control system has used up all
of the adjustment allowed by the manufacturer or reached its maximum authority
and cannot achieve the target.
(B) A manufacturer may request Executive
Officer approval to temporarily disable monitoring for the malfunction criteria
specified in section (f)(9.2.7)(A)(iii) during conditions that a manufacturer
cannot robustly distinguish between a malfunctioning system and a properly
operating system. The Executive Officer shall approve the disablement upon the
manufacturer submitting data and/or analysis demonstrating that the control
system, when operating as designed on a vehicle with all emission controls
working properly, routinely operates during these conditions with all of the
adjustment allowed by the manufacturer used up.
(C) In lieu of detecting the malfunctions
specified in sections (f)(9.2.7)(A)(i) and (ii) with a PM filter-specific
monitor, the OBD II system may monitor the individual parameters or components
that are used as inputs for PM filter regeneration feedback control provided
that the monitors detect all malfunctions that meet the criteria in sections
(f)(9.2.7)(A)(i) and (ii).
(9.3) Monitoring Conditions:
(9.3.1) Manufacturers shall define the
monitoring conditions for malfunctions identified in section (f)(9.2.1) in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements). Additionally, for all 2010 and subsequent model year vehicles,
manufacturers shall track and report the in-use performance of the PM filter
monitors under section (f)(9.2.1) in accordance with section (d)(3.2.2).
(A) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(9.2.1) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(B) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(9.2.1) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(9.3.2)
Manufacturers shall define the monitoring conditions for malfunctions
identified in sections (f)(9.2.2) through (9.2.6) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements), with the exception
that monitoring shall occur every time the monitoring conditions are met during
the driving cycle in lieu of once per driving cycle as required in section
(d)(3.1.2). Additionally, for all 2024 and subsequent model year medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard, manufacturers shall track and report the in-use performance of the PM
filter monitors under sections (f)(9.2.2), (f)(9.2.5), and (f)(9.2.6) in
accordance with section (d)(3.2.2).
(A) For
vehicles using SAE J1979, for purposes of tracking and reporting as required in
section (d)(3.2.2), all monitors used to detect malfunctions identified in
sections (f)(9.2.2), (f)(9.2.5), and (f)(9.2.6) shall be tracked separately but
reported as a single set of values as specified in section
(d)(5.2.1)(B).
(B) For vehicles
using SAE J1979-2, for purposes of tracking and reporting as required in
section (d)(3.2.2), all monitors used to detect malfunctions identified in
sections (f)(9.2.2), (f)(9.2.5), and (f)(9.2.6) shall be tracked and reported
separately as specified in section (d)(5.1.4) or tracked separately but
reported as a single set of values as specified in section (d)(5.2.2)(B),
whichever is applicable.
(9.3.3) Except as provided in section
(f)(9.3.4), the OBD II system shall monitor continuously for malfunctions
identified in section (f)(9.2.7) (i.e., PM filter feedback control).
(9.3.4) Manufacturers may request Executive
Officer approval to temporarily disable continuous monitoring under conditions
technically necessary to ensure robust detection of malfunctions and to avoid
false passes and false indications of malfunctions. The Executive Officer shall
approve the request upon determining that the manufacturer has submitted data
and/or an engineering evaluation which demonstrate that a properly operating
system cannot be distinguished from a malfunctioning system and that the
disablement interval is limited only to that which is technically
necessary.
(9.4) MIL
Illumination and Fault Code Storage: General requirements for MIL illumination
and fault code storage are set forth in section (d)(2).
(10)
Crankcase Ventilation (CV)
System Monitoring
(10.1)
Requirement: Manufacturers shall monitor the CV system on vehicles so-equipped
for system integrity. Vehicles not subject to crankcase emission control
requirements shall be exempt from monitoring of the CV system.
(10.2) Malfunction Criteria:
(10.2.1) For the purposes of section (f)(10),
"CV system" is defined as any form of crankcase ventilation system, regardless
of whether it utilizes positive pressure or whether it vents to the atmosphere,
the intake, or the exhaust. "CV valve" is defined as any form of valve,
orifice, or filter/separator used to restrict, control, or alter the
composition (e.g., remove oil vapor or particulate matter) of the crankcase
vapor flow. Further, any additional external CV system tubing or hoses used to
equalize crankcase pressure or to provide a ventilation path between various
areas of the engine (e.g., crankcase and valve cover) are considered part of
the CV system "between the crankcase and the CV valve" and subject to the
malfunction criteria in section (f)(10.2.2) or (f)(10.2.3) below.
(10.2.2) For all 2004 through 2024 model year
vehicles, the following criteria apply for CV system monitoring:
(A) Except as provided in sections
(f)(10.2.2)(B) through (F) below, the OBD II system shall detect a malfunction
of the CV system when a disconnection of the system occurs between the
crankcase and the CV valve, or between the CV valve and the intake
ducting.
(B) If disconnection in
the system results in a rapid loss of oil or other overt indication of a CV
system malfunction such that the vehicle operator is certain to respond and
have the vehicle repaired, the Executive Officer shall exempt the manufacturer
from detection of that disconnection.
(C) Detection of a disconnection is not
required if the disconnection cannot be made without first disconnecting a
monitored portion of the system (e.g., the CV system is designed such that the
CV valve is fastened directly to the crankcase in a manner which makes it
significantly more difficult to remove the valve from the crankcase before
disconnecting the line between the valve and the intake ducting (taking aging
effects into consideration) and the line between the valve and the intake
ducting is monitored for disconnection).
(D) Subject to Executive Officer approval,
system designs that utilize tubing between the valve and the crankcase shall
also be exempted from the monitoring requirement for detection of disconnection
between the crankcase and the CV valve. The manufacturer shall file a request
and submit data and/or engineering evaluation in support of the request. The
Executive Officer shall approve the request upon determining that the
connections between the valve and the crankcase are:
(i) resistant to deterioration or accidental
disconnection,
(ii) significantly
more difficult to disconnect than the line between the valve and the intake
ducting, and
(iii) not subject to
disconnection per manufacturer's maintenance, service, and/or repair procedures
for non-CV system repair work.
(E) Manufacturers are not required to detect
disconnections that are unlikely to occur due to a CV system design that is
integral to the induction system or to the engine (e.g., internal machined
passages rather than tubing or hoses).
(F) For medium-duty vehicles with engines
certified on an engine dynamometer having an open CV system (i.e., a system
that releases crankcase emissions to the atmosphere without routing them to the
intake ducting or to the exhaust upstream of the aftertreatment), the
manufacturer shall submit a plan for Executive Officer approval of the
monitoring strategy, malfunction criteria, and monitoring conditions prior to
OBD certification. Executive Officer approval shall be based on the
effectiveness of the monitoring strategy to (i) monitor the performance of the
CV system to the extent feasible with respect to the malfunction criteria in
section (f)(10.2.2) and the monitoring conditions required by the diagnostic,
and (ii) monitor the ability of the CV system to control crankcase vapor
emitted to the atmosphere relative to the manufacturer's design and performance
specifications for a properly functioning system (e.g., if the system is
equipped with a filter and/or separator to reduce crankcase emissions to the
atmosphere, the OBD II system shall monitor the integrity of the filter and/or
function of the separator).
(10.2.3) For all 2025 and subsequent model
year vehicles, the following criteria apply for CV system monitoring:
(A) Except as provided below, the OBD II
system shall detect a CV system malfunction of any hose, tube, or line that
transports crankcase vapors when the system contains a disconnection or break
equal to or greater than the smallest internal cross-sectional area of that
hose, tube, or line. For the purposes of section (f)(10.2.3), "external hose,
tubing, or line" includes any fittings that are used for connection such as
nipples or barbs that the hoses must be placed over for proper
attachment.
(B) Manufacturers are
not required to detect disconnections or breaks of any CV system hose, tube, or
line if said disconnection or break (1) causes the vehicle to stall immediately
during idle operation; or (2) is unlikely to occur due to a CV system design
that is integral to the induction system (e.g., machined passages rather than
tubing or hoses); (3) results in a rapid loss of oil or other overt indication
of a CV system malfunction such that the vehicle operator is certain to respond
and have the vehicle repaired; or (4) occurs downstream of where the crankcase
vapors are delivered to the air intake system.
(C) For medium-duty vehicles with engines
certified on an engine dynamometer having an open CV system (i.e., a system
that releases crankcase emissions to the atmosphere without routing them to the
intake ducting or to the exhaust upstream of the aftertreatment), the
manufacturer shall submit a plan for Executive Officer approval of the
monitoring strategy, malfunction criteria, and monitoring conditions prior to
OBD certification. Executive Officer approval shall be based on the
effectiveness of the monitoring strategy to (i) monitor the performance of the
CV system to the extent feasible with respect to the malfunction criteria in
sections (f)(10.2.3)(A) and (B) and the monitoring conditions required by the
diagnostic, and (ii) monitor the ability of the CV system to control crankcase
vapor emitted to the atmosphere relative to the manufacturer's design and
performance specifications for a properly functioning system (e.g., if the
system is equipped with a filter and/or separator to reduce crankcase emissions
to the atmosphere, the OBD II system shall monitor the integrity of the filter
and/or function of the separator).
(10.3) Monitoring Conditions: Manufacturers
shall define the monitoring conditions for malfunctions identified in section
(f)(10.2) in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum
ratio requirements).
(10.4) MIL
Illumination and Fault Code Storage: General requirements for MIL illumination
and fault code storage are set forth in section (d)(2). The stored fault code
need not specifically identify the CV system (e.g., a fault code for EGR or
intake air mass flow rationality faults can be stored) if the manufacturer
demonstrates that additional monitoring hardware would be necessary to make
this identification and provided that the manufacturer's diagnostic and repair
procedures for the detected malfunction include directions to check the
integrity of the CV system.
(11)
Engine Cooling System
Monitoring
(11.1) Requirement:
(11.1.1) The OBD II system shall monitor the
thermostat on vehicles so-equipped for proper operation.
(11.1.2) The OBD II system shall monitor the
engine coolant temperature (ECT) sensor for circuit continuity, out-of-range
values, and rationality faults.
(11.1.3) For vehicles equipped with a
component other than a thermostat that regulates the ECT (e.g., electric water
pump), the manufacturer shall submit a monitoring plan to the Executive Officer
for approval. The Executive Officer shall approve the plan upon determining
that the manufacturer has submitted data and an engineering evaluation that
demonstrate that the monitoring plan is as reliable and effective as the
monitoring requirements specified for the thermostat under section
(f)(11).
(11.1.4) For vehicles that
use an engine and/or engine component temperature sensor or system (e.g. oil
temperature sensor, cylinder head temperature sensor) in lieu of or in addition
to the cooling system and ECT sensor for an indication of engine operating
temperature for emission control purposes (e.g., to modify fuel injection
timing or quantity), the following requirements shall apply:
(A) For vehicles that use an engine and/or
engine component temperature sensor or system in lieu of the cooling system and
ECT sensor, the manufacturer shall submit a monitoring plan to the Executive
Officer for approval. The Executive Officer shall approve the request upon
determining that the manufacturer has submitted data and an engineering
evaluation that demonstrate that the monitoring plan is as reliable and
effective as the monitoring required for the engine cooling system under
section (f)(11).
(B) For 30 percent
of 2019, 60 percent of 2020, and 100 percent of 2021 and subsequent model year
vehicles that use an engine and/or engine component temperature sensor or
system in addition to the cooling system and ECT sensor (including systems that
use more than one thermostat or flow control device to regulate different
temperatures in different cooling circuits and use input from at least two
temperature sensors in separate cooling circuits for an indication of engine
operating temperatures for emission control purposes), the manufacturer shall
submit a monitoring plan to the Executive Officer for approval. The Executive
Officer shall approve the request upon determining that the manufacturer has
submitted data and an engineering evaluation that demonstrate that the
monitoring plan is as reliable and effective as the monitoring required for the
engine cooling system under section (f)(11).
(11.2) Malfunction Criteria:
(11.2.1) Thermostat
(A) The OBD II system shall detect a
thermostat malfunction (e.g., leaking or early-to-open thermostat) if, within
an Executive Officer approved time interval or time-equivalent calculated value
after starting the engine, either of the following two conditions occur:
(i) The coolant temperature does not reach
the highest temperature required by the OBD II system to enable other
diagnostics;
(ii) The coolant
temperature does not reach a warmed-up temperature within 20 degrees Fahrenheit
(or 11.1 degrees Celsius) of the manufacturer's nominal thermostat regulating
temperature. Subject to Executive Officer approval, a manufacturer may utilize
lower temperatures for this criterion upon the Executive Officer determining
that the manufacturer has demonstrated that the fuel, injection timing, and/or
other coolant temperature-based modifications to the engine control strategies
would not cause an emission increase of 50 or more percent of any of the
applicable standards.
(B)
For 2013 and subsequent model year vehicles, the OBD II system shall detect a
thermostat fault if, after the coolant temperature has reached the temperatures
indicated in sections (f)(11.2.1)(A)(i) and (ii), the coolant temperature drops
below the temperature indicated in section (f)(11.2.1)(A)(i).
(C) Executive Officer approval of the time
interval or time-equivalent calculated value after engine start under section
(f)(11.2.1)(A) above shall be granted upon determining that the data and/or
engineering evaluation submitted by the manufacturer supports the specified
times.
(D) For monitoring of
malfunctions under section (f)(11.2.1)(A) and (B), with Executive Officer
approval, a manufacturer may use alternate malfunction criteria and/or
monitoring conditions (see section (f)(11.3)) that are a function of
temperature at engine start on vehicles that do not reach the temperatures
specified in the malfunction criteria when the thermostat is functioning
properly. Executive Officer approval shall be granted upon determining that the
manufacturer has submitted data that demonstrate that a properly operating
system does not reach the specified temperatures, that the monitor is capable
of meeting the specified malfunction criteria at engine start temperatures
greater than 50 degrees Fahrenheit (or 10 degrees Celsius), and that the
overall effectiveness of the monitor is comparable to a monitor meeting these
thermostat monitoring requirements at lower temperatures.
(E) A manufacturer may request Executive
Officer approval to be exempted from the requirements of thermostat monitoring
under sections (f)(11.2.1)(A) and (B). Executive Officer approval shall be
granted upon determining that the manufacturer has demonstrated that a
malfunctioning thermostat cannot cause a measurable increase in emissions
during any reasonable driving condition nor cause any disablement of other
monitors.
(11.2.2) ECT
Sensor
(A) Circuit Continuity. The OBD II
system shall detect a malfunction when a lack of circuit continuity or
out-of-range value occurs.
(B) Time
to Reach Enable Temperature for Emission Control Strategies.
(i) The OBD II system shall detect a
malfunction if the ECT sensor does not achieve the highest stabilized minimum
temperature which is needed to begin closed-loop, feedback, or feed-forward
operation of all emission control strategies (e.g., feedback control of fuel
pressure, EGR flow, boost pressure) within an Executive Officer approved time
interval after engine start.
(ii)
The time interval shall be a function of starting ECT and/or a function of
intake or ambient temperature. Executive Officer approval of the time interval
shall be granted upon determining that the data and/or engineering evaluation
submitted by the manufacturer supports the specified times.
(iii) The Executive Officer shall exempt
manufacturers from the requirement of section (f)(11.2.2)(B) if the
manufacturer does not utilize ECT to enable closed loop, feedback, or
feed-forward operation of any emission control strategies.
(C) Stuck in Range Below the Highest Minimum
Enable Temperature. To the extent feasible when using all available
information, the OBD II system shall detect a malfunction if the ECT sensor
inappropriately indicates a temperature below the highest minimum enable
temperature required by the OBD II system to enable other diagnostics (e.g., an
OBD II system that requires ECT to be greater than 140 degrees Fahrenheit to
enable a diagnostic must detect malfunctions that cause the ECT sensor to
inappropriately indicate a temperature below 140 degrees Fahrenheit).
Manufacturers are exempted from this requirement for temperature regions in
which the monitors required under sections (f)(11.2.1) or (f)(11.2.2)(B) will
detect ECT sensor malfunctions as defined in section (f)(11.2.2)(C).
(D) Stuck in Range Above the Lowest Maximum
Enable Temperature.
(i) To the extent feasible
when using all available information, the OBD II system shall detect a
malfunction if the ECT sensor inappropriately indicates a temperature above the
lowest maximum enable temperature required by the OBD II system to enable other
diagnostics (e.g., an OBD II system that requires ECT to be less than 90
degrees Fahrenheit at engine start to enable a diagnostic must detect
malfunctions that cause the ECT sensor to inappropriately indicate a
temperature above 90 degrees Fahrenheit).
(ii) Manufacturers are exempted from this
requirement for temperature regions in which the monitors required under
sections (f)(11.2.1), (f)(11.2.2)(B), or (f)(11.2.2)(C) (i.e., ECT sensor or
thermostat malfunctions) will detect ECT sensor malfunctions as defined in
section (f)(11.2.2)(D) or in which the MIL will be illuminated under the
requirements of section (d)(2.2.3) for default mode operation (e.g.,
overtemperature protection strategies).
(iii) For 2006 and subsequent model year
applications, manufacturers are also exempted from the requirements of section
(f)(11.2.2)(D) for temperature regions where the temperature gauge indicates a
temperature in the red zone (engine overheating zone) or an overtemperature
warning light is illuminated for vehicles that have a temperature gauge or
warning light on the instrument panel and utilize the same ECT sensor for input
to the OBD II system and the temperature gauge/warning
light.
(11.3) Monitoring Conditions:
(11.3.1) Thermostat
(A) Manufacturers shall define the monitoring
conditions for malfunctions identified in section (f)(11.2.1)(A) in accordance
with section (d)(3.1) except as provided for in section (f)(11.3.1)(E).
Additionally, except as provided for in sections (f)(11.3.1)(C) through (E),
monitoring for malfunctions identified in section (f)(11.2.1)(A) shall be
conducted once per driving cycle on every driving cycle in which the ECT sensor
indicates, at engine start, a temperature lower than the temperature
established as the malfunction criteria in section (f)(11.2.1)(A).
(B) Manufacturers shall define the monitoring
conditions for malfunctions identified in section (f)(11.2.1)(B) in accordance
with section (d)(3.1) with the exception that monitoring shall occur every time
the monitoring conditions are met during the driving cycle in lieu of once per
driving cycle.
(C) Manufacturers
may disable thermostat monitoring at ambient temperatures below 20 degrees
Fahrenheit (or -6.7 degrees Celsius).
(D) Manufacturers may request Executive
Officer approval to suspend or disable thermostat monitoring required under
sections (f)(11.2.1)(A) and (B) if the vehicle is subjected to conditions which
could lead to false diagnosis (e.g., vehicle operation at idle for more than 50
percent of the warm-up time, engine block heater operation). With respect to
disablement on driving cycles solely due to warm ECT at engine start conditions
for thermostat monitoring under section (f)(11.2.1)(A), the manufacturer shall
disable the monitor during driving cycles where the ECT at engine start is
within 35 degrees Fahrenheit (or 19.4 degrees Celsius) of the thermostat
malfunction threshold temperature determined under section (f)(11.2.1)(A)
(e.g., if the malfunction threshold temperature is 160 degrees Fahrenheit, the
monitor shall be disabled if the ECT at engine start is above 125 degrees
Fahrenheit).
(E) Notwithstanding
section (f)(11.3.1)(D), manufacturers may request Executive Officer approval to
enable thermostat monitoring required under section (f)(11.2.1)(A) during a
portion of the driving cycles where the ECT at engine start is warmer than 35
degrees Fahrenheit (or 19.4 degrees Celsius) below the thermostat malfunction
threshold temperature determined under section (f)(11.2.1)(A) (e.g., if the
malfunction threshold temperature is 160 degrees Fahrenheit, the manufacturer
may request approval to have the monitor enabled for a portion of the ECT at
engine start region between 125 and 160 degrees Fahrenheit). The Executive
Officer shall approve the request upon determining that the manufacturer has
submitted test data and/or engineering evaluation that demonstrate that the
monitor is able to robustly detect thermostat malfunctions (e.g., cannot result
in false passes or false indications of malfunctions) on driving cycles where
it is enabled.
(F) With respect to
defining enable conditions that are encountered during the FTP or Unified cycle
as required in (d)(3.1.1) for malfunctions identified in section
(f)(11.2.1)(A), the FTP cycle shall refer to on-road driving following the FTP
cycle in lieu of testing on a chassis or engine
dynamometer.
(11.3.2) ECT
Sensor
(A) Except as provided below in
section (f)(11.3.2)(E), monitoring for malfunctions identified in section
(f)(11.2.2)(A) (i.e., circuit continuity and out-of-range) shall be conducted
continuously.
(B) Manufacturers
shall define the monitoring conditions for malfunctions identified in section
(f)(11.2.2)(B) in accordance with section (d)(3.1). Additionally, except as
provided for in section (f)(11.3.2)(D), monitoring for malfunctions identified
in section (f)(11.2.2)(B) shall be conducted once per driving cycle on every
driving cycle in which the ECT sensor indicates a temperature lower than the
closed-loop enable temperature at engine start (i.e., all engine start
temperatures greater than the ECT sensor out-of-range low temperature and less
than the closed-loop enable temperature).
(C) Manufacturers shall define the monitoring
conditions for malfunctions identified in sections (f)(11.2.2)(C) and (D) in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements).
(D) Manufacturers
may suspend or delay the diagnostic(s) required to detect malfunctions
specified under section (f)(11.2.2)(B) if the vehicle is subjected to
conditions which could lead to false diagnosis (e.g., vehicle operation at idle
for more than 50 to 75 percent of the warm-up time).
(E) A manufacturer may request Executive
Officer approval to disable continuous ECT sensor monitoring when an ECT sensor
malfunction cannot be distinguished from other effects. The Executive Officer
shall approve the disablement upon determining that the manufacturer has
submitted test data and/or engineering evaluation that demonstrate a properly
functioning sensor cannot be distinguished from a malfunctioning sensor and
that the disablement interval is limited only to that necessary for avoiding
false detection.
(11.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(12)
Cold Start Emission Reduction
Strategy Monitoring
(12.1)
Requirement:
(12.1.1) For all 2010 and
subsequent model year vehicles that incorporate a specific engine control
strategy to reduce cold start emissions, the OBD II system shall monitor the
strategy to verify that it achieves the desired effect (e.g., to achieve
accelerated catalyst light-off temperature) and monitor the commanded
elements/components for proper function (e.g., injection timing, increased
engine idle speed, increased engine load via intake or exhaust throttle
activation) while the control strategy is active to ensure proper operation of
the control strategy.
(12.1.2) For
an element, feature, or component associated with the cold start emission
reduction control strategy under section (f)(12) that is also required to be
monitored elsewhere in section (f) (e.g., fuel injection timing), the
manufacturer shall use different diagnostics to distinguish faults detected
under section (f)(12) (i.e., faults associated with the cold start strategy)
from faults detected under sections other than section (f)(12) (i.e., faults
not associated with the cold start strategy).
(12.2) Malfunction Criteria:
(12.2.1) For 2010 and subsequent model year
vehicles, the OBD II system shall, to the extent feasible, detect a malfunction
if either of the following occurs:
(A) For
vehicles not included in the phase-in specified in section (f)(12.2.3)(A), any
single commanded element/component does not properly respond to the commanded
action while the cold start strategy is active. For purposes of this section,
"properly respond" is defined as when the element responds:
(i) by a robustly detectable amount by the
monitor; and
(ii) in the direction
of the desired command; and
(iii)
above and beyond what the element/component would achieve on start-up without
the cold start strategy active (e.g., if the cold start strategy commands a
higher idle engine speed, a fault must be detected if there is no detectable
amount of engine speed increase above what the system would achieve without the
cold start strategy active);
(B) For vehicles not included in the phase-in
specified in section (f)(12.2.2), any failure or deterioration of the cold
start emission reduction control strategy while the cold start strategy is
active that would cause a vehicle's NMHC, CO, NOx, or PM emissions to exceed:
(i) For passenger cars, light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard:
a. For non-Low Emission Vehicle III
applications:
1. 2.5 times the applicable FTP
standards for 2010 through 2012 model year vehicles; and
2. 1.5 times the applicable FTP NMHC, CO, or
NOx standards or 2.0 times the applicable FTP PM standard for 2013 and
subsequent model year vehicles not included in the phase-in specified in
section (f)(12.2.2).
b.
For Low Emission Vehicle III applications, any of the applicable NMOG+NOx, CO,
or PM emission thresholds set forth in Table 2 in the beginning of section
(f).
(ii) For medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard:
a. 2.0 times the applicable NMHC or
CO standards, the applicable NOx standard by more than 0.2 g/bhp-hr (e.g.,
cause NOx emissions to exceed 0.4 g/bhp-hr if the exhaust emission standard is
0.2 g/bhp-hr) as measured from an applicable cycle emission test, or 0.03
g/bhp-hr PM as measured from an applicable cycle emission test for 2013 and
subsequent model year vehicles not included in the phase-in specified in
section (f)(12.2.2).
(C) For section (f)(12.2.1)(B):
(i) For 2010 through 2012 model year
vehicles, the OBD II system shall either monitor the combined effect of the
elements of the system as a whole or the individual elements (e.g., increased
engine speed, increased engine load from restricting an exhaust throttle) for
failures that cause emissions to exceed the applicable emission levels
specified in section (f)(12.2.1)(B).
(ii) For 2013 and subsequent model year
vehicles not included in the phase-in specified in section (f)(12.2.2), to the
extent feasible (without adding hardware for this purpose), the OBD II system
shall monitor the ability of the system to achieve the desired effect (e.g.,
strategies used to accelerate catalyst light-off by increasing catalyst inlet
temperature shall verify the catalyst inlet temperature actually achieves the
desired temperatures within an Executive Officer approved time interval after
starting the engine) for failures that cause emissions to exceed the applicable
emission levels specified in section (f)(12.2.1)(B). For strategies where it is
not feasible to be monitored as a system, the OBD II system shall monitor the
individual elements/components (e.g., increased engine speed, increased engine
load from restricting an exhaust throttle) for failures that cause emissions to
exceed the applicable emission levels specified in section
(f)(12.2.1)(B).
(12.2.2) Catalyst warm-up strategy (CWS)
monitor: For 20 percent of 2026, 50 percent of 2027, and 100 percent of 2028
and subsequent model year vehicles, the OBD II system shall monitor the CWS
while the CSERS monitoring conditions (as defined in section (c)) are met by
measuring the inlet temperature and/or energy to the first NOx reducing element
(e.g., SCR) and comparing it with a modeled inlet temperature and/or energy to
the first NOx reducing element.
(A) The OBD II
system shall detect a malfunction when the CWS is no longer functioning as
intended.
(B) The CWS is exempt
from the monitoring requirements of section (f)(12.2.2)(A) if no malfunction of
the CWS can cause emissions to exceed the following:
(i) For passenger cars, light-duty trucks,
and MDPVs certified to a chassis dynamometer tailpipe emission standard: any of
the applicable NMOG+NOx, CO, or PM emission thresholds set forth in Table 2 in
the beginning of section (f).
(ii)
For medium-duty vehicles (including MDPVs) certified to an engine dynamometer
tailpipe emission standard: 1.5 times the applicable NMHC and CO standards, 0.3
g/bhp-hr NOx, or 0.015 g/bhp-hr PM as measured from an applicable cycle
emission test.
(12.2.3) Individual components/features:
(A) For 20 percent of 2026, 50 percent of
2027, and 100 percent of 2028 and subsequent model year vehicles, the OBD II
system shall detect a malfunction if any of the following components and
features does not properly respond to the commanded action while the CSERS
monitoring conditions (as defined in section (c)) are met:
(i) EGR valve position,
(ii) EGR cooler bypass control,
(iii) variable geometry turbocharger
position,
(iv) swirl valve
position,
(v) fuel rail
pressure,
(vi) commanded injection
quantity/timing,
(vii) exhaust and
intake throttle, and
(viii)
variable valve timing components position.
(B) If the setpoint of a component/feature is
different between cold start conditions and non-cold start conditions, for
purposes of section (f)(12.2.3)(A), "properly respond" is defined as when the
component/feature responds:
(i) by a robustly
detectable amount; and
(ii) in the
direction of the desired command; and
(iii) above and beyond what the
feature/component would achieve on start-up without the cold start strategy
active.
(C) For
features/components where feedback from a sensor is not available to monitor
for proper response, the monitor may verify the final commanded action in lieu
of verifying actual delivered action.
(12.2.4) For the phase-in schedules described
in sections (f)(12.2.2) and (f)(12.2.3)(A) above, the manufacturer may use an
alternate phase-in schedule in lieu of the required phase-in schedule if the
alternate phase-in schedule provides for equivalent compliance volume as
defined in section (c) with the exception that 100 percent of 2028 and
subsequent model year vehicles shall comply with the requirements.
(12.2.5) For 2023 through 2025 model year
vehicles, the manufacturer may meet the requirements in sections (f)(12.2.2)
and (f)(12.2.3) above in lieu of meeting the requirements in section
(f)(12.2.1).
(12.3)
Monitoring Conditions: Manufacturers shall define the monitoring conditions for
malfunctions identified in section (f)(12.2) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
(12.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(13)
Variable Valve Timing, Lift,
And/Or Control (VVT) System Monitoring
(13.1) Requirement: On all 2006 and
subsequent model year applications, the OBD II system shall monitor the VVT
system on vehicles so-equipped for target error and slow response malfunctions.
Manufacturers must perform a comprehensive failure modes and effects analysis
for every reasonable hydraulic or mechanical failure (e.g., partial or complete
blockage of hydraulic passages, broken return springs, a failure of a single
cylinder-specific pin to move into the desired position on a lift mechanism) to
identify target error and slow response malfunctions. The individual electronic
components (e.g., actuators, valves, sensors, etc.) that are used in the VVT
system shall be monitored in accordance with the comprehensive components
requirements in section (f)(15).
(13.2) Malfunction Criteria:
(13.2.1) Target Error: The OBD II system
shall detect a malfunction prior to any failure or deterioration in the
capability of the VVT system to achieve the commanded valve timing and/or
control within a crank angle or lift tolerance that would cause a vehicle's
NMHC, CO, NOx, or PM emissions to exceed the emission thresholds in sections
(f)(13.2.1)(A) or (B) below. Systems with discrete operating states (e.g., two
step valve train systems) are not required to detect a malfunction prior to
exceeding the threshold but are required to detect all failures that exceed the
threshold.
(A) For passenger cars, light-duty
trucks, and MDPVs certified to a chassis dynamometer tailpipe emission
standard, the threshold is:
(i) For non-Low
Emission Vehicle III applications:
a. 3.0
times the applicable FTP standards for 2006 through 2009 model year
vehicles;
b. 2.5 times the
applicable FTP standards for 2010 through 2012 model year vehicles;
and
c. 1.5 times the applicable FTP
NMHC, CO, or NOx standards or 2.0 times the applicable FTP PM standard for 2013
and subsequent model year vehicles.
(ii) For Low Emission Vehicle III
applications, any of the applicable NMOG+NOx, CO, or PM emission thresholds set
forth in Table 2 in the beginning of section (f).
(B) For medium-duty vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard, the
threshold is:
(i) 1.5 times the applicable
NMHC, CO, and NOx standards or 0.03 g/bhp-hr PM as measured from an applicable
cycle emission test for 2006 and subsequent model year vehicles certified to an
engine dynamometer tailpipe NOx emission standard of greater than 0.50 g/bhp-hr
NOx;
(ii) 2.5 times the applicable
NMHC or CO standards, the applicable NOx standard by more than 0.3 g/bhp-hr
(e.g., cause NOx emissions to exceed 0.5 g/bhp-hr if the exhaust emission
standard is 0.2 g/bhp-hr) as measured from an applicable cycle emission test,
or 0.03 g/bhp-hr PM as measured from an applicable cycle emission test for 2006
through 2012 model year vehicles certified to an engine dynamometer tailpipe
NOx emission standard of less than or equal to 0.50 g/bhp-hr NOx; and
(iii) 2.0 times the applicable NMHC or CO
standards, the applicable NOx standard by more than 0.2 g/bhp-hr (e.g., cause
NOx emissions to exceed 0.4 g/bhp-hr if the exhaust emission standard is 0.2
g/bhp-hr) as measured from an applicable cycle emission test, or 0.03 g/bhp-hr
PM as measured from an applicable cycle emission test for 2013 and subsequent
model year vehicles certified to an engine dynamometer tailpipe NOx emission
standard of less than or equal to 0.50 g/bhp-hr
NOx.
(13.2.2)
Slow Response: The OBD II system shall detect a malfunction prior to any
failure or deterioration in the capability of the VVT system to achieve the
commanded valve timing and/or control within a time that would cause a
vehicle's emissions to exceed the applicable emission levels specified in
sections (f)(13.2.1). Systems with discrete operating states are not required
to detect a malfunction prior to exceeding the threshold but are required to
detect all failures that exceed the threshold.
(13.2.3) For vehicles in which no failure or
deterioration of the VVT system could result in a vehicle's emissions exceeding
the levels specified in sections (f)(13.2.1), the VVT system shall be monitored
for proper functional response of the electronic components in accordance with
the malfunction criteria in section (f)(15.2).
(13.3) Monitoring Conditions: Manufacturers
shall define the monitoring conditions for VVT system malfunctions identified
in section (f)(13.2) in accordance with sections (d)(3.1) and (d)(3.2) (i.e.,
minimum ratio requirements), with the exception that monitoring shall occur
every time the monitoring conditions are met during the driving cycle in lieu
of once per driving cycle as required in section (d)(3.1.2). Additionally,
manufacturers shall track and report the in-use performance of the VVT system
monitors under section (f)(13.2) in accordance with section (d)(3.2.2).
(13.3.1) For vehicles using SAE J1979, for
purposes of tracking and reporting as required in section (d)(3.2.2), all
monitors used to detect malfunctions identified in section (f)(13.2) shall be
tracked separately but reported as a single set of values as specified in
section (d)(5.2.1)(B).
(13.3.2) For
vehicles using SAE J1979-2, for purposes of tracking and reporting as required
in section (d)(3.2.2), all monitors used to detect malfunctions identified in
section (f)(13.2) shall be tracked and reported separately as specified in
section (d)(5.1.4) or tracked separately but reported as a single set of values
as specified in section (d)(5.2.2)(B), whichever is
applicable.
(13.4) MIL
Illumination and Fault Code Storage: General requirements for MIL illumination
and fault code storage are set forth in section (d)(2).
(14)
Air Conditioning (A/C) System
Component Monitoring
(14.1)
Requirement: On all 2019 and subsequent model year Low Emission Vehicle III
applications and Low Emission Vehicle IV applications, if a vehicle
incorporates an engine control strategy that is altered when the A/C system is
on, the OBD II system shall monitor all electronic air conditioning system
components for malfunctions that cause the system to fail to invoke the
alternate control while the A/C system is on or cause the system to invoke the
alternate control while the A/C system is off. Additionally, the OBD II system
shall monitor for malfunction all electronic air conditioning system components
that are used as part of the diagnostic strategy for any other monitored system
or component. As applicable, the A/C system shall also be subject to the
comprehensive component monitoring requirements in section
(f)(15.2.3)(B).
(14.2) Malfunction
Criteria:
(14.2.1) The OBD II system shall
detect a malfunction prior to any failure or deterioration of an electronic
component of the air conditioning system that would cause a vehicle's emissions
to exceed any of the applicable emission thresholds set forth in Table 2 in the
beginning of section (f) or would, through software, effectively disable any
other monitored system or component covered by this regulation. For
malfunctions that result in the alternate control being erroneously invoked
while the A/C system is off, the appropriate emission standards shall be the
FTP standards. For malfunctions that result in the alternate control failing to
be invoked while the A/C system is on, the appropriate emission standards shall
be the SC03 emission standards.
(14.2.2) If no single electronic component
failure or deterioration causes emissions to exceed the emission thresholds as
defined above in section (f)(14.2.1) nor is used as part of the diagnostic
strategy for any other monitored system or component, manufacturers are not
required to monitor any air conditioning system component for purposes of
section (f)(14).
(14.3)
Monitoring Conditions: Manufacturers shall define the monitoring conditions for
malfunctions identified in section (f)(14.2) in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
(14.4) MIL Illumination and Fault Code
Storage: General requirements for MIL illumination and fault code storage are
set forth in section (d)(2).
(15)
Comprehensive Component
Monitoring(15.1) Requirement:
(15.1.1) Except as provided in sections
(f)(15.1.3), (f)(15.1.4), (f)(15.1.5), and (f)(16), the OBD II system shall
monitor for malfunction any electronic powertrain component/system not
otherwise described in sections (f)(1) through (f)(14) that either provides
input to (directly or indirectly) or receives commands from an on-board
computer or smart device, and:
(1) can affect
emissions as determined by the criteria in section (f)(15.1.2),
(2) is used as part of the diagnostic
strategy for any other monitored system or component, or
(3) is used as part of an inducement strategy
on 30 percent of 2019, 60 percent of 2020, and 100 percent of 2021 and
subsequent model year diesel vehicles. Each input to or output from a smart
device that meets criterion (1), (2), or (3) above shall be monitored pursuant
to section (f)(15). Further detection or pinpointing of faults internal to the
smart device is not required. If the vehicle compensates or adjusts for
deterioration or malfunction of the component/system, manufacturers may not use
the criteria under section (f)(15.1.2) and are instead subject to the default
action requirements of section (d)(2.2.3) or (f)(15.4.5), as applicable.
(A) Input Components: Input components
required to be monitored may include the vehicle speed sensor, crank angle
sensor, pedal position sensor, mass air flow sensor, cam position sensor, fuel
pressure sensor, intake air temperature sensor, exhaust temperature sensor, and
transmission electronic components such as sensors, modules, and solenoids
which provide signals to the powertrain control system.
(B) Output Components/Systems: Output
components/systems required to be monitored may include the idle governor, fuel
injectors, automatic transmission solenoids or controls, turbocharger
electronic components, the wait-to-start lamp, and cold start aids (e.g., glow
plugs, intake air heaters).
(15.1.2) For purposes of criteria (1) in
section (f)(15.1.1) above, the manufacturer shall determine whether a
powertrain input or output component/system can affect emissions when operating
without any control system compensation or adjustment for deterioration or
malfunction based on the following:
(1) for
2004 through 2017 model year vehicles, the manufacturer shall use the criteria
in section (f)(15.1.2)(G); and
(2)
for 2018 and subsequent model year vehicles, the manufacturer shall use the
criteria in sections (f)(15.1.2) (A) through (F).
(A) The OBD II system shall monitor an
electronic powertrain component or system in accordance with the monitoring
requirements of section (f)(15) if any condition (e.g., deterioration, failure)
of the component or the system could cause:
(i) Vehicle emissions to exceed any
applicable standard, or
(ii) An
increase in vehicle emissions greater than 15 percent of the standard on the
following test cycles: FTP test, 50°F FTP, HWFET, SC03, US06 cycle, Unified
cycle. The emissions impact of the failure shall be determined by taking the
mean of three or more emission measurements on a vehicle aged to represent full
useful life with the component or system malfunctioning compared to the same
testing without a malfunction present.
a. For
cycles without standards (e.g., Unified cycle), 15 percent of the SFTP
Composite Emission Standard shall be used.
b. Additionally, if function of the component
or system would not necessarily occur during any of the test cycles specified
(e.g., global positioning system components that control engine start/stop
operation based on battery state of charge, cruise control), the manufacturer
shall request Executive Officer approval of an added alternate test cycle or
vehicle operating conditions for which the emission increase will also be
evaluated. Executive Officer approval shall be granted upon determining that
the manufacturer has submitted data and/or engineering evaluation that
demonstrate that the testing conditions proposed represent in-use driving
conditions under which the component or system will function and where
emissions are likely to be most affected by the malfunctioning component. The
component or system is required to meet the monitoring requirements under
section (f)(15) if any condition (e.g., deterioration, failure) of the
component or the system could cause an increase in vehicle emissions greater
than 15 percent of SFTP Composite Emission
Standard.
(B)
Manufacturers that have determined that a component or system is not subject to
monitoring because a malfunction would not cause emissions to exceed the
criteria specified in section (f)(15.1.2)(A) above shall demonstrate for
purposes of OBD II system approval that the criteria are satisfied by meeting
the requirements in either section (f)(15.1.2)(B)(i) or (f)(15.1.2)(B)(ii)
below:
(i) The manufacturer shall conduct an
engineering evaluation demonstrating that no malfunction of the
component/system could cause an increase in vehicle emissions greater than 15
percent of the standard on any of the test cycles listed in section
(f)(15.1.2)(A) above, or
(ii) The
manufacturer shall meet the following testing requirements:
a. The manufacturer shall conduct an FTP test
with the component or system malfunctioning, and provide test data to show that
no applicable standard has been exceeded, and
b. The manufacturer shall conduct testing
using the component condition causing the largest emission impact during the
worst case test cycle or in-use driving condition specified in section
(f)(15.1.2)(A)(ii) (as determined by the manufacturer based on sound
engineering judgment), and provide test data to show that the difference
between the mean emission values do not exceed 15 percent of any
standard.
(iii) The
Executive Officer may request one additional test cycle for either section
(f)(15.1.2)(B)(i) or (ii) above if the Executive Officer reasonably believes,
based on the component being tested, that the engineering evaluation is
insufficient or the cycle chosen by the manufacturer was not the worst case for
demonstration of the malfunction.
(C) Notwithstanding successfully
demonstrating that no malfunction would cause emissions to exceed the criteria
specified in section (f)(15.1.2)(A)(ii) under the manufacturer-selected worst
case test cycle, the manufacturer's determination that the component or system
is not subject to monitoring under section (f)(15) is subject to Executive
Officer review. If additional testing under any of the other conditions
specified in section (f)(15.1.2)(A)(ii) demonstrate that the component or
system meets the criteria of that section (i.e., that the component or system
can affect emissions), the ARB may deny certification of test groups for which
the component or system is not monitored by the OBD II system, and any vehicles
produced with OBD II systems that do not monitor the component or system are
subject to corrective action, up to and including recall.
(D) For purposes of verifying a
manufacturer's determination that a component or system does not affect
emissions under section (f)(15.1.2)(A), within six weeks of a request by the
Executive Officer, the manufacturer shall make available all test equipment
(e.g. malfunction simulators, deteriorated components) used to for the
demonstration conducted pursuant to section (f)(15.1.2)(B) above.
(E) Components described in sections (f)(1)
through (f)(14) (including components described in sections (f)(1) through
(f)(14) that are required to meet the monitoring requirements of section
(f)(15)) may not be exempted from any of the monitoring requirements of
sections (f)(1) through (f)(15) regardless of any demonstration of compliance
with the criteria specified in section (f)(15.1.2)(A).
(F) For 2018 and 2019 model year vehicles
carried over from 2017 or earlier model year vehicles, a component/system is
determined to not affect emissions and the manufacturer is not required to use
the criteria in sections (f)(15.1.2)(A) through (E) if the Executive Officer
determined that the component/system does not affect emissions on the vehicles
in question in the 2017 or earlier model year in accordance with section
(f)(15.1.2)(G).
(G) For 2004
through 2017 model year vehicles, in lieu of the criteria in sections
(f)(15.1.2)(A) through (E) above, the manufacturer shall determine whether a
powertrain input or output component/system can affect emissions during any
reasonable in-use driving condition. If the Executive Officer reasonably
believes that a manufacturer has incorrectly determined that a component/system
cannot affect emissions, the Executive Officer shall require the manufacturer
to provide emission data showing that the component/system, when malfunctioning
and installed in a suitable test vehicle, does not have an emission effect. The
Executive Officer may request emission data for any reasonable driving
condition. Alternatively, for 2017 model year vehicles, manufacturers may use
the criteria in sections (f)(15.1.2)(A) through (E) in lieu of the criteria
stated above in section (f)(15.1.2)(G).
(15.1.3) A manufacturer may request Executive
Officer approval to exempt safety-only components or systems from the
monitoring requirements of section (f)(15). The Executive Officer shall approve
the request upon determining that the manufacturer has submitted data and/or
engineering evaluation that demonstrate that the component or system (1) meets
the definition of a "safety-only component or system" in section (c), and (2)
is not used as part of the diagnostic strategy for any other monitored system
or component.
(15.1.4)
Manufacturers shall monitor for malfunction electronic powertrain input or
output components/systems associated with an electronic transfer case,
electronic power steering system, two speed axle, or other components that are
driven by the engine and not related to the control of fueling, air handling,
or emissions only if the component or system is used as part of the diagnostic
strategy for any other monitored system or component.
(15.1.5) Except as specified for hybrid
vehicles in section (f)(15.1.6), manufacturers shall monitor for malfunction
electronic powertrain input or output components/systems associated with
components that only affect emissions by causing additional electrical load to
the engine and are not related to the control of fueling, air handling, or
emissions only if the component or system is used as part of the diagnostic
strategy for any other monitored system or component.
(15.1.6) For hybrid vehicles, manufacturers
shall submit a plan to the Executive Officer for approval of the hybrid
components determined by the manufacturer to be subject to monitoring in
section (f)(15.1.1). In general, the Executive Officer shall approve the plan
if it includes monitoring of all components/systems that affect emissions or
are used as part of the diagnostic strategy for any other monitored system or
component, monitoring of all energy input devices to the electrical propulsion
system, monitoring of battery and charging system performance, monitoring of
electric motor performance, and monitoring of regenerative braking performance.
For 2019 and subsequent model year mild hybrid electric, strong hybrid
electric, and plug-in hybrid electric vehicles, manufacturers are subject to
the applicable requirements specified in (f)(15.2.3).
(15.2) Malfunction Criteria:
(15.2.1) Input Components:
(A) The OBD II system shall detect
malfunctions of input components caused by circuit faults (or for digital
inputs, lack of communication to the on-board computer), out-of-range values,
and, where feasible, rationality faults. To the extent feasible, the
rationality fault diagnostics shall verify that a sensor output is neither
inappropriately high nor inappropriately low (e.g., "two-sided"
diagnostics).
(B) Except for input
components monitored solely by emissions neutral diagnostics, rationality
faults shall be separately detected and store different fault codes than the
respective circuit fault and out of range diagnostics. Two-sided rationality
diagnostics are not required to set separate fault codes for each side.
Additionally:
(i) For computer encoded digital
inputs: lack of communication from the input to the on-board computer shall be
separately detected and store a separate fault code. Separate fault codes are
not required for each distinct out-of-range fault.
(ii) For all other inputs: component circuit
and out of range faults shall be separately detected and store different fault
codes for each distinct malfunction (e.g., out-of-range low, out-of-range high,
open circuit, etc.). Notwithstanding, manufacturers are not required to store
separate fault codes for lack of circuit continuity faults that cannot be
distinguished from other out-of-range faults. For sensors that are fixed to a
circuit board within a diagnostic or emission critical control unit, as defined
in section (c), manufacturers may combine circuit and out-of-range value faults
into a single fault code that identifies the malfunctioning
sensor.
(C) For input
components that are directly or indirectly used for any emission control
strategies that are not covered under sections (f)(1) through (f)(13) (e.g.,
exhaust temperature sensors used for a control strategy that regulates SCR
catalyst inlet temperature within a target window), the OBD II system shall
detect rationality malfunctions that prevent the component from correctly
sensing any condition necessary for the strategy to operate in its intended
manner. These malfunctions include faults that inappropriately prevent or delay
the activation of the emission control strategy, cause the system to
erroneously exit the emission control strategy, or where the control strategy
has used up all of the adjustments or authority allowed by the manufacturer and
is still unable to achieve the desired condition. The Executive Officer may
waive detection of specific malfunctions upon determining that the manufacturer
has submitted data and/or an engineering evaluation that demonstrate that
reliable detection of the malfunction is technically infeasible or would
require additional hardware.
(15.2.2) Output Components/Systems:
(A) The OBD II system shall detect a
malfunction of an output component/system when proper functional response of
the component and system to computer commands does not occur. If a functional
check is not feasible, the OBD II system shall detect malfunctions of output
components/systems caused by a lack of circuit continuity or circuit fault
(e.g., short to ground or high voltage), or communication errors or the lack of
communication if the signal to the output component is digital. For output
component lack of circuit continuity faults and circuit faults, manufacturers
are not required to store different fault codes for each distinct malfunction
(e.g., open circuit, shorted low, etc.). Manufacturers are not required to
activate an output component/system when it would not normally be active for
the purposes of performing a functional check of the output component/system as
required in section (f)(15).
(B)
The idle fuel control system shall be monitored for proper functional response
to computer commands. A malfunction shall be detected when any of the following
conditions occur:
(i) The idle control system
cannot achieve or maintain the idle speed within +/- 30 percent of the
manufacturer-specified target or desired engine speed.
(ii) The idle control system cannot achieve
the target idle speed within the smallest engine speed tolerance range required
by the OBD II system to enable any other monitor.
(iii) For 2013 and subsequent model year
vehicles, the idle control system cannot achieve the fuel injection quantity
within the smallest fueling quantity tolerance range required by the OBD II
system to enable any other monitor.
(iv) For 2013 and subsequent model year
vehicles, the idle control system cannot achieve the target idle speed with a
fuel injection quantity within +/-50 percent of the fuel quantity necessary to
achieve the target idle speed for a properly functioning vehicle and the known
operating conditions.
(C)
Glow plugs/intake air heaters shall be monitored for proper functional response
to computer commands. The glow plug/intake air heater circuit(s) shall be
monitored for proper current and voltage drop. The Executive Officer shall
approve other monitoring strategies based on manufacturer's data and/or
engineering analysis demonstrating equally reliable and timely detection of
malfunctions. If a manufacturer demonstrates that a single glow plug failure
cannot cause a measurable increase in emissions during any reasonable driving
condition, the manufacturer shall detect a malfunction for the minimum number
of glow plugs needed to cause an emission increase. Further, to the extent
feasible on existing engine designs (without adding additional hardware for
this purpose) and on all new design engines, the stored fault code shall
identify the specific malfunctioning glow plug(s). For 2010 and subsequent
model year vehicles, manufacturers shall detect a malfunction when a single
glow plug/intake air heater no longer operates within the manufacturer's
specified limits for normal operation (e.g., within specifications established
by the manufacturer with the part supplier for acceptable part performance at
high mileage).
(D) Except as
provided for below, the wait-to-start lamp circuit shall be monitored for
malfunctions that cause the lamp to fail to illuminate when commanded on (e.g.,
burned out bulb). The manufacturer is exempt from monitoring the wait-to-start
lamp if any of the following criteria are met:
(i) For wait-to-start lamps located on the
instrument cluster on an LCD screen, a malfunction that causes the
wait-to-start lamp to black out also causes the vehicle speed, engine speed,
and fuel level displays to black out; or
(ii) The engine is prohibited from cranking
until the glow plugs have been activated for a manufacturer-determined amount
of time necessary for optimum cold start performance and emission
control.
(E) For output
components/systems that are directly or indirectly used for any emission
control strategies that are not covered under sections (f)(1) through (f)(13)
(e.g., an intake throttle used for a control strategy that adjusts intake
throttle position to regulate SCR catalyst inlet temperature within a target
window), the OBD II system shall detect functional malfunctions that prevent
the component/system from achieving the desired functional response necessary
for the strategy to operate in its intended manner. These malfunctions include
faults that inappropriately prevent or delay the activation of the emission
control strategy, cause the system to erroneously exit the emission control
strategy, or where the control strategy has used up all of the adjustments or
authority allowed by the manufacturer and is still unable to achieve the
desired condition. The Executive Officer may waive detection of specific
malfunctions upon determining that the manufacturer has submitted data and/or
an engineering evaluation that demonstrate that reliable detection of the
malfunction is technically infeasible or would require additional
hardware.
(F) For 2015 and
subsequent model year vehicles that utilize fuel control system components
(e.g., injectors, fuel pump) that have tolerance compensation features
implemented in hardware or software during production or repair procedures
(e.g., individually coded injectors for flow characteristics that are
programmed into an electronic control unit to compensate for injector to
injector tolerances, fuel pumps that use in-line resistors to correct for
differences in fuel pump volume output), the components shall be monitored to
ensure the proper compensation is being used.
(i) The system shall detect a fault if the
compensation being used by the control system does not match the compensation
designated for the installed component (e.g., the flow characteristic coding
designated on a specific injector does not match the compensation being used by
the fuel control system for that injector). If a manufacturer demonstrates that
a single component (e.g., injector) using the wrong compensation cannot cause a
measurable increase in emissions during any reasonable driving condition, the
manufacturer shall detect a malfunction for the minimum number of components
using the wrong compensation needed to cause an emission increase. To the
extent feasible, the stored fault code shall identify the specific component(s)
for which the control system is using the wrong compensation.
(ii) Monitoring of the fuel control system
components under section (f)(15.2.2)(F)(i) is not required if the manufacturer
demonstrates that both of the following criteria are satisfied:
(1) no fault of the components' tolerance
compensation features (e.g., wrong compensation being used) could cause
emissions to increase by 15 percent or more of the applicable full useful life
NMHC, NOx (or NMOG+NOx, if applicable), CO, or PM standard as measured from an
applicable emission test cycle; and
(2) no fault of the components' tolerance
compensation features could cause emissions to exceed the applicable full
useful life NMHC, NOx (or NMOG+NOx, if applicable), CO, or PM standard as
measured from an applicable emission test cycle. For purposes of determining if
the emission criteria above are met, the manufacturers shall request Executive
Officer approval of the test plan for which the emission impact will be
determined. The test plan shall include the worst case component or combination
of failed components and the degree of mismatch (e.g., wrong compensation) used
as well as the test procedure and emission test cycles used to demonstrate the
emission impact, including the necessary preconditioning cycles used by the
system to correct or adapt for any mismatch and mitigate the emission impact.
Executive Officer approval shall be granted upon determining that the
manufacturer has submitted data and/or engineering analysis that demonstrate
that the conditions necessary for the system to correct or adapt will readily
occur in a timely manner during in-use operation, that the test conditions
represent worst case emissions from typical in-use service actions when
considering the distribution and variance of the compensation values and parts
(e.g., replacement of one or more plus-one-sigma injectors with minus-one-sigma
injectors without updating of the compensation value), and that the data and/or
engineering analysis support the selection of the worst case failure mode
(e.g., demonstration of the single-cylinder minus-one-sigma and single-cylinder
plus-one-sigma failure modes versus the all-cylinder demonstration of
minus-one-sigma and plus-one sigma).
(15.2.3) Hybrid Components
(A) Energy Storage System (ESS)
(i) Manufacturers shall submit a plan for
Executive Officer approval of the monitoring strategy, malfunction criteria,
and monitoring conditions for monitoring of the hybrid ESS state of health. The
Executive Officer shall approve the plan upon determining that the manufacturer
has demonstrated the monitor properly detects malfunctions and that the monitor
is able to detect any hybrid ESS state of health fault that prevents any of the
following:
(1) activating and maintaining
emission control strategies,
(2)
operation of the vehicle to meet or exceed the minimum acceptable in-use
monitor performance ratio requirements specified in section (d)(3.2.1),
or
(3) utilization of the ESS in
movement of the vehicle (e.g. the engine cannot be started, the motor is unable
to move the vehicle or provide motor assist due to ESS
deterioration).
(ii) The
OBD II system shall monitor the ESS state of charge for malfunctions that
result in any of the following:
a. The state
of charge cannot be controlled within the normal manufacturer-defined useable
range intended for hybrid vehicle operation.
b. The hybrid system is not able to maintain
the state of charge required by the OBD II system to enable other
diagnostics.
(iii) The
OBD II system shall monitor the ESS cell balancing system for proper functional
response to computer commands. The OBD II system shall detect a malfunction
when the ESS cell balancing system can no longer maintain the individual cell
voltages desired. In lieu of monitoring individual cell voltages, manufacturers
may monitor the individual switches used to command cell balancing for proper
functional response. If the OBD II system does not determine cell balance using
individual cell voltages, manufacturers shall submit a plan for Executive
Officer approval of the monitoring strategy, malfunction criteria, and
monitoring conditions for monitoring the ESS cell balancing system. In general,
the Executive Officer will approve the plan if it includes functional
monitoring of components used for cell balancing.
(iv) The individual electronic components
that are used as inputs or outputs for the ESS (e.g., battery temperature
sensors, battery voltage sensors, battery cells) shall be monitored in
accordance with the requirements of sections (f)(15.2.1) and
(15.2.2).
(v) For monitors of
malfunctions specified under sections (f)(15.2.3)(A)(iii) and (iv),
manufacturers at a minimum shall store separate fault codes relating to hybrid
ESS malfunctions pinpointing the smallest replaceable unit for in-use repair as
defined by the manufacturer. Manufacturers may further pinpoint components
and/or failure modes.
(B)
Hybrid Thermal Management Systems
(i) ESS
Thermal Management Systems
a. The individual
electronic input and output components that are used for ESS thermal management
(i.e., heating or cooling) shall be monitored in accordance with the
requirements of sections (f)(15.2.1) and (15.2.2). Electronic components used
for hybrid battery thermal management and commanded solely by driver demand are
exempt from this monitoring requirement.
b. To the extent feasible, the OBD II system
shall perform a functional check of the cooling performance and, if applicable,
heating performance.
(ii)
Inverter Thermal Management Systems
a. The
individual electronic input and output components that are used for inverter
thermal management (i.e., heating or cooling) shall be monitored in accordance
with the requirements of sections (f)(15.2.1) and (15.2.2). Electronic
components used for inverter thermal management and commanded solely by driver
demand are exempt from this monitoring requirement.
b. To the extent feasible, the OBD II system
shall perform a functional check of the cooling performance and, if applicable,
heating performance.
(C) Regenerative Braking: The OBD II system
shall detect a malfunction of a component when a failure disables the
regenerative braking function or affects regenerative braking
performance.
(D) Drive Motor:
Manufacturers shall submit a plan for Executive Officer approval of the
monitoring strategy, malfunction criteria, and monitoring conditions for the
drive motor system. The Executive Officer shall approve the plan upon
determining that the manufacturer has demonstrated that the monitor properly
detects malfunctions, and that the monitor is able to detect any drive motor
fault that prevents any of the following:
(1)
activating and maintaining emission control strategies,
(2) operation of the vehicle to meet or
exceed the minimum acceptable in-use monitor performance ratio requirements
specified in section (d)(3.2.1), or
(3) utilization of the motor in movement of
the vehicle (e.g. the motor can no longer be used to move the vehicle or
provide assist, the engine cannot be started).
(E) Generator: Manufacturers shall submit a
plan for Executive Officer approval of the monitoring strategy, malfunction
criteria, and monitoring conditions for the generator system. The Executive
Officer shall approve the plan upon determining that the manufacturer has
demonstrated that the monitor properly detects malfunctions, and that the
monitor is able to detect any generator fault that prevents any of the
following:
(1) activating and maintaining
emission control strategies,
(2)
operation of the vehicle to meet or exceed the minimum acceptable in-use
monitor performance ratio requirements specified in section (d)(3.2.1),
or
(3) proper functional response in
accordance with the malfunction criteria in section
(f)(15.2).
(F) Plug-in
Hybrid Electric Vehicle ESS Charger: For plug-in hybrid electric vehicles, the
OBD II system shall detect malfunctions of the onboard ESS charger when a
failure disables ESS charging or affects charging performance (e.g., preventing
the ESS from fully charging or limits charging rate). Detection of
indeterminate ESS charging failures that cannot be distinguished from failures
originating outside the vehicle (e.g., same symptom could be caused by a
malfunction of a vehicle component or the off-board power supply) or charging
failures originating outside the vehicle (e.g., malfunction of the electric
vehicle supply equipment, poor electrical service) is not required.
(G) For hybrid components that are not
addressed in sections (f)(15.2.3)(A) through (F) above, manufacturers shall
monitor those hybrid components determined by the manufacturer to be subject to
monitoring in section (f)(15.1.1) in accordance with the input component and
output component requirements in sections (f)(15.2.1) and
(f)(15.2.2).
(H) Monitoring of
hybrid components as specified in sections (f)(15.2.3)(A) through (G) above on
mild hybrid electric vehicles and strong hybrid electric vehicles is not
required if manufacturers can demonstrate:
(i) The component is not used as part of the
diagnostic strategy for any other monitored system or component,
(ii) Is not used as part of an inducement
strategy, and
(iii) No malfunction
of the component or system can affect emissions as determined by the criteria
in section (f)(15.1.2).
(I) Monitoring of hybrid components as
specified in sections (f)(15.2.3)(A) through (G) above on plug-in hybrid
electric vehicles is not required if manufacturers can demonstrate:
(i) The component is not used as part of the
diagnostic strategy for any other monitored system or component, and
(ii) In lieu of the criteria in section
(f)(15.1.2), except as specified in (f)(15.2.3)(I)(iii) and (iv), no
malfunction of the component or system could cause:
a. An engine in a vehicle with a fully
charged ESS to start over any of the following test cycles where a properly
functioning fully charged vehicle does not start its engine during a single
test cycle: FTP test, HWFET, Unified cycle, and US06 cycle; and
b. An increase greater than 15 percent of the
integrated net energy used for a mean of three or more tests conducted with a
malfunction compared to testing without a malfunction for any of the following
test cycles where a properly functioning fully charged vehicle does not start
its engine during a single test cycle: FTP test, US06 cycle, HWFET, and Unified
cycle. All tests shall be run with a fully charged high voltage battery, with
integrated net energy measured at the electric drive system inlet. If measuring
the electric drive system's inlet net energy is not feasible, the Executive
Officer may approve an alternative method based on the ability of that method
to measure net energy delivered to the powertrain.
(iii) For hybrid thermal management systems,
in lieu of the test procedure specified in section (f)(15.2.3)(I)(ii) above,
manufacturers shall submit a plan for Executive Officer approval for an
alternate test cycle/vehicle operating conditions for the purposes of
determining whether a malfunction would cause an engine in a vehicle with a
fully charged ESS to start where a properly functioning, fully charged vehicle
does not and a 15 percent reduction of all electric range if the
component/system is malfunctioning. Executive Officer approval shall be granted
upon determining that the manufacturer has submitted data and/or engineering
evaluation that considers all conditions under which the thermal management
system may be activated (e.g., high ambient temperatures, ESS charging, high
load driving) and demonstrates that the chosen test cycle and operating
conditions are representative of in-use conditions where all electric range is
likely to be most affected by the malfunctioning component/system.
(iv) If function of the hybrid component or
system would not necessarily occur during any of the test cycles specified in
section (f)(15.2.3)(I)(ii) above (e.g., global positioning system components
that control plug-in hybrid operation based on battery state of charge), the
manufacturer shall request Executive Officer approval of an added alternate
test cycle or vehicle operating conditions for which the determination of
vehicle engine starts and increase in integrated net energy will be evaluated.
Executive Officer approval shall be granted upon determining that the
manufacturer has submitted data and/or engineering evaluation that demonstrate
that the testing conditions proposed represent in-use driving conditions under
which the component or system will function and where energy usage is likely to
be most affected by the malfunctioning component. The component or system is
required to meet the monitoring requirements under section (f)(15) if any
condition (e.g., deterioration, failure) of the component or the system could
cause the vehicle's engine to start when it otherwise would not, or an increase
greater than 15 percent of the integrated net energy used for a mean of three
or more tests conducted with a malfunction compared to testing without a
malfunction.
(15.3) Monitoring Conditions:
(15.3.1) Input Components:
(A) Except as provided in section
(f)(15.3.1)(C), input components shall be monitored continuously for proper
range of values and circuit continuity.
(B) For rationality fault diagnostics (where
applicable), manufacturers shall define the monitoring conditions for detecting
malfunctions in accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum
ratio requirements), with the exception that rationality fault diagnostics
shall occur every time the monitoring conditions are met during the driving
cycle in lieu of once per driving cycle as required in section
(d)(3.1.2).
(C) A manufacturer may
request Executive Officer approval to disable continuous input component proper
range of values or circuit continuity monitoring when a malfunction cannot be
distinguished from other effects. The Executive Officer shall approve the
disablement upon determining that the manufacturer has submitted test data
and/or documentation that demonstrate a properly functioning input component
cannot be distinguished from a malfunctioning input component and that the
disablement interval is limited only to that necessary for avoiding false
detection.
(15.3.2)
Output Components/Systems:
(A) Except as
provided in section (f)(15.3.2)(D), monitoring for circuit continuity and
circuit faults shall be conducted continuously.
(B) Except as provided in section
(f)(15.3.2)(C), for functional checks, manufacturers shall define the
monitoring conditions for detecting malfunctions in accordance with sections
(d)(3.1) and (d)(3.2) (i.e., minimum ratio requirements).
(C) For the idle fuel control system,
manufacturers shall define the monitoring conditions for functional checks in
accordance with sections (d)(3.1) and (d)(3.2) (i.e., minimum ratio
requirements), with the exception that functional checks shall occur every time
the monitoring conditions are met during the driving cycle in lieu of once per
driving cycle as required in section (d)(3.1.2).
(D) A manufacturer may request Executive
Officer approval to disable continuous output component circuit continuity or
circuit fault monitoring when a malfunction cannot be distinguished from other
effects. The Executive Officer shall approve the disablement upon determining
that the manufacturer has submitted test data and/or documentation that
demonstrate a properly functioning output component cannot be distinguished
from a malfunctioning output component and that the disablement interval is
limited only to that necessary for avoiding false
detection.
(15.3.3)
Hybrid Components
(A) Manufacturers shall
define the monitoring conditions for malfunctions identified in sections
(f)(15.2.3)(A)(i) through (iii), (f)(15.2.3)(B)(i)b., (f)(15.2.3)(B)(ii)b., and
(f)(15.2.3)(C) through (F) in accordance with sections (d)(3.1) and (d)(3.2)
(i.e., minimum ratio requirements), with the exception that monitoring shall
occur every time the monitoring conditions are met during the driving cycle in
lieu of once per driving cycle as required in section
(d)(3.1.2).
(15.4) MIL Illumination and Fault Code
Storage:
(15.4.1) Except as provided in
sections (f)(15.4.2), (f)(15.4.4), and (f)(15.4.5) below, general requirements
for MIL illumination and fault code storage are set forth in section (d)(2).
Additional fault code storage requirements are provided in sections
(f)(15.2.1)(B) for input components and in section (f)(15.2.2)(A) for output
components/systems, and section (f)(15.2.3)(A)(v) for hybrid
components.
(15.4.2) Exceptions to
general requirements for MIL illumination. For applications that are not using
the criteria of sections (f)(15.1.2)(A) through (E) to determine if a
component/system can affect emissions, MIL illumination is not required in
conjunction with storing a confirmed fault code for any comprehensive component
if both conditions (A) and (B) below are met:
(A) the component or system, when
malfunctioning, could not cause vehicle emissions to increase by:
(i) 25 percent or more for PC/LDT SULEV II
vehicles, or
(ii) 15 percent or
more for all other vehicles, and
(B) the component or system is not used as
part of the diagnostic strategy for any other monitored system or
component.
(15.4.3) For
purposes of determining the emission increase in section (f)(15.4.2)(A), the
manufacturer shall request Executive Officer approval of the test cycle/vehicle
operating conditions for which the emission increase will be determined.
Executive Officer approval shall be granted upon determining that the
manufacturer has submitted data and/or engineering evaluation that demonstrate
that the testing conditions represent in-use driving conditions where emissions
are likely to be most affected by the malfunctioning component. For purposes of
determining whether the specified percentages in section (f)(15.4.2)(A) are
exceeded, if the approved testing conditions are comprised of an emission test
cycle with an exhaust emission standard, the measured increase shall be
compared to a percentage of the exhaust emission standard (e.g., if the
increase is equal to or more than 15 percent of the exhaust emission standard
for that test cycle). If the approved testing conditions are comprised of a
test cycle or vehicle operating condition that does not have an exhaust
emission standard, the measured increase shall be calculated as a percentage of
the baseline test (e.g., if the increase from a back-to-back test sequence
between normal and malfunctioning condition is equal to or more than 15 percent
of the baseline test results from the normal condition).
(15.4.4) For malfunctions required to be
detected by section (f)(15.2.2)(B)(iii) (idle control fuel injection quantity
faults), the stored fault code is not required to specifically identify the
idle control system (e.g., a fault code for cylinder fuel injection quantity
imbalance or combustion quality monitoring can be stored).
(15.4.5) Exceptions to general requirements
for MIL illumination and fault code storage. MIL illumination and fault code
storage is not required for faults of components/systems monitored solely by
emissions neutral diagnostics. Executive Officer approval is required for the
emissions neutral default action activated by the emissions neutral diagnostic.
The Executive Officer shall approve the emissions neutral default action upon
determining that the manufacturer has submitted data and/or engineering
evaluation adequately demonstrating that the action meets the conditions
described under the definition of "emissions neutral default action" in section
(c).
(16)
Other Emission Control or Source System Monitoring
(16.1) Requirement: For other emission
control or source systems that are not identified or addressed in sections
(f)(1) through (f)(15) (e.g., homogeneous charge compression ignition (HCCI)
controls, hydrocarbon traps, fuel-fired passenger compartment heaters),
manufacturers shall submit a plan for Executive Officer approval of the
monitoring strategy, malfunction criteria, and monitoring conditions prior to
introduction on a production vehicle intended for sale in California. Executive
Officer approval shall be based on the effectiveness of the monitoring
strategy, the malfunction criteria utilized, and the monitoring conditions
required by the diagnostic and, if applicable, the determination that the
requirements of section (f)(16.3) and (f)(16.4) below are satisfied.
(16.2) For purposes of section (f)(16),
emission source systems are components or devices that emit pollutants subject
to vehicle evaporative and exhaust emission standards (e.g., NMOG, CO, NOx, PM)
and include non-electronic components and non-powertrain components (e.g.,
fuel-fired passenger compartment heaters, on-board reformers).
(16.3) Except as provided below in this
paragraph, for 2005 and subsequent model year vehicles that utilize emission
control systems that alter intake air flow or cylinder charge characteristics
by actuating valve(s), flap(s), etc. in the intake air delivery system (e.g.,
swirl control valve systems), the manufacturers, in addition to meeting the
requirements of section (f)(16.1) above, may elect to have the OBD II system
monitor the shaft to which all valves in one intake bank are physically
attached in lieu of monitoring the intake air flow, cylinder charge, or
individual valve(s)/flap(s) for proper functional response. For non-metal
shafts or segmented shafts, the monitor shall verify all shaft segments for
proper functional response (e.g., by verifying the segment or portion of the
shaft furthest from the actuator properly functions). For systems that have
more than one shaft to operate valves in multiple intake banks, manufacturers
are not required to add more than one set of detection hardware (e.g., sensor,
switch, etc.) per intake bank to meet this requirement. Vehicles utilizing
these emission control systems designed and certified for 2004 or earlier model
year vehicles and carried over to the 2005 through 2009 model year shall not be
required to meet the provisions of section (f)(16.3) until the engine or intake
air delivery system is redesigned.
(16.4) For emission control strategies that
are not covered under sections (f)(1) through (f)(13) (e.g., a control strategy
that regulates SCR catalyst inlet temperatures within a target window),
Executive Officer approval shall be based on the effectiveness of the plan in
detecting malfunctions that prevent the strategy from operating in its intended
manner. These malfunctions include faults that inappropriately prevent or delay
the activation of the emission control strategy, faults that cause the system
to erroneously exit the emission control strategy, and faults where the control
strategy has used up all of the adjustments or authority allowed by the
manufacturer and is still unable to achieve the desired condition. The
Executive Officer may waive detection of specific malfunctions upon determining
that the manufacturer has submitted data and/or an engineering evaluation that
demonstrate that reliable detection of the malfunction is technically
infeasible or would require additional hardware.
(17)
Exceptions to Monitoring
Requirements(17.1) Except as
provided in sections (f)(17.1.1) through (17.1.4) below, upon request of a
manufacturer or upon the best engineering judgment of the ARB, the Executive
Officer may revise the emission threshold for a malfunction on any diagnostic
required in section (f) for medium-duty vehicles if the most reliable
monitoring method developed requires a higher threshold to prevent false
indications of a malfunction. Additionally, upon the request of a manufacturer
or upon the best engineering judgment of the ARB, the Executive Officer may
revise the emission threshold for a malfunction on any diagnostic required in
section (f) for passenger cars, light-duty trucks, and MDPVs certified to a
chassis dynamometer tailpipe emission standard if the Executive Officer
determines that (1) the most reliable monitoring method developed requires a
higher threshold to prevent false indications of a malfunction; (2) a higher
threshold is needed under section (e)(17.1) for a corresponding diagnostic in
section (e) (e.g., EGR system, misfire, exhaust gas sensor, aftertreatment) for
light-duty vehicles; and (3) the threshold for the diagnostic on the diesel
vehicle is less than or equal to the threshold required for the corresponding
diagnostic on the gasoline vehicle. Additionally, except as specified in
section (f)(9.2.1)(A)(iii), for 2007 through 2013 model year light-duty
vehicles and 2007 through 2015 model year medium-duty vehicles, the Executive
Officer may revise the PM filter malfunction criteria of section (f)(9.2.1) to
exclude detection of specific failure modes (e.g., combined failure of
partially melted and partially cracked substrates) if the most reliable
monitoring method developed requires the exclusion of specific failure modes to
prevent false indications of a malfunction.
(17.1.1) For PC/LDT SULEV II vehicles, the
Executive Officer shall approve a malfunction criterion of 2.5 times the
applicable FTP standards in lieu of 1.5 or 1.75 wherever required in section
(f).
(17.1.2) Manufacturers shall
use the following malfunction criteria for vehicles certified to the Federal
Tier 2 or Tier 3 emission standards:
(A) For
vehicles certified to Tier 2 Federal Bin 3 or Bin 4 tailpipe emission standards
(as defined in 40 CFR
86.1811-04, as it existed on August 5, 2015),
manufacturers shall utilize the ULEV II vehicle NMOG and CO malfunction
criteria (e.g., 1.5 times the Bin 3 or Bin 4 NMOG and CO standards) and the
PC/LDT SULEV II vehicle NOx malfunction criteria (e.g., 2.5 times the Bin 3 or
Bin 4 NOx standards).
(B) For
vehicles certified to the Tier 3 Federal Bin 85 or Bin 110 tailpipe emission
standards (as defined in 40
CFR 86.1811-17, as it existed on August 5,
2015), manufacturers shall utilize the following malfunction criteria in
accordance with the table below (with the NMOG+NOx, CO, and PM multipliers to
be used with the applicable standard (e.g., 2.0 times the NMOG+NOx standard)):
|
NMOG+ NOx
Multiplier
|
CO
Multiplier
|
PM
Multiplier
|
PM Threshold
(mg/mi) |
Monitors
1 |
1.85 |
1.50 |
2.00 |
N/A |
Aftertreatment Monitors
2 |
2.00 |
1.50
3 |
2.00
3 |
N/A |
PM Filter Filtering Performance
Monitor |
1.85
3 |
1.50
3 |
N/A |
17.50 |
1. Applies to (f)(3.2.5), (f)(4)-(f)(7),
(f)(9.2.2), (f)(12)-(f)(13) |
2. Applies to (f)(1)-(f)(2), (f)(8), and
(f)(9.2.4)(A) |
3. Applies to 2019 and subsequent model
years |
(17.1.3) For medium-duty diesel vehicles
(including MDPVs) certified to an engine dynamometer tailpipe emission
standard:
(A) Except as provided below in
section (f)(17.1.3)(B)(iii), the Executive Officer shall approve a malfunction
criteria of "the applicable PM standard plus 0.02 g/bhp-hr PM (e.g., unable to
maintain PM emissions at or below 0.03 g/bhp-hr if the exhaust emission
standard is 0.01 g/bhp-hr) as measured from an applicable cycle emission test"
in lieu of "0.03 g/bhp-hr PM as measured from an applicable cycle emission
test" wherever required in section (f). The Executive Officer shall also
approve a malfunction criteria of "the applicable PM standard plus 0.04
g/bhp-hr PM (e.g., unable to maintain PM emissions at or below 0.05 g/bhp-hr if
the exhaust emission standard is 0.01 g/bhp-hr) as measured from an applicable
cycle emission test" in lieu of "0.05 g/bhp-hr PM as measured from an
applicable cycle emission test" wherever required in section (f).
(B) Alternate malfunction criteria:
(i) For 2022 and 2023 model year vehicles
using engines that meet all the requirements under sections (f)(17.1.3)(B)(i)a.
through e. below, in lieu of the NOx and PM thresholds set forth in sections
(f)(1) through (f)(9), and (f)(12) through (f)(14), the manufacturer shall use
the NOx threshold specified in section (f)(17.1.3)(B)(ii) and the PM threshold
specified in section (f)(17.1.3)(B)(iii):
a.
Certify to an FTP and SET NOx emission standard of 0.10 g/bhp-hr or
lower,
b. Certify to a low load
cycle NOx emission standard of 0.30 g/bhp-hr or lower (as described in section
I.11.B.8 of "California Exhaust Emission Standards and Test Procedures for 2004
and Subsequent Model Heavy-Duty Diesel Engines and Vehicles," incorporated by
reference in section
1956.8(b), title
13, CCR),
c. Certify to an optional
idle NOx standard of 10 g/hr (as described in section I.11.B.6.3 of "California
Exhaust Emission Standards and Test Procedures for 2004 and Subsequent Model
Heavy-Duty Diesel Engines and Vehicles," incorporated by reference in section
1956.8(b), title
13, CCR),
d. Certify to an FTP,
SET, and low load cycle (as described in section I.11.B.8 of "California
Exhaust Emission Standards and Test Procedures for 2004 and Subsequent Model
Heavy-Duty Diesel Engines and Vehicles," incorporated by reference in section
1956.8(b), title
13, CCR) PM emission standard of 0.005 g/bhp-hr or lower, and
e. Comply with the 3-binned moving average
window method for in-use testing as described in section 86.1370.B of
"California Exhaust Emission Standards and Test Procedures for 2004 and
Subsequent Model Heavy-Duty Diesel Engines and Vehicles," incorporated by
reference in section
1956.8(b), title
13, CCR.
(ii) For 2024
and subsequent model year vehicles using engines certified to an FTP engine NOx
standard of 0.10 g/bhp-hr or lower, in lieu of the NOx thresholds set forth in
sections (f)(1) through (f)(9), and (f)(12) through (f)(14), the manufacturer
shall use a threshold of 0.40 g/bhp-hr NOx (e.g., detect a malfunction before
NOx emissions exceed 0.40 g/bhp-hr rather than before NOx emissions exceed 2.0
times the applicable NOx standard).
(iii) For 2024 and subsequent model year
vehicles using engines certified to an FTP engine PM standard of 0.005 g/bhp-hr
or lower, if the manufacturer uses the malfunction criteria "the applicable PM
standard plus 0.02 g/bhp-hr PM" in lieu of the 0.03 g/bhp-hr PM threshold set
forth in section (f) as allowed in section (f)(17.1.3)(A), the manufacturer
shall use a PM threshold of 0.03 g/bhp-hr (e.g., detect a malfunction before PM
emissions exceed 0.03 g/bhp-hr rather than before PM emissions exceed the
applicable PM standards by more than 0.02 g/bhp-hr).
(C) Alternate malfunction criteria for engine
cooling system thermostat monitor: For 2022 and 2023 model year vehicles using
engines that meet the criteria under sections (f)(17.1.3)(B)(i)a. through e.
and 2024 and subsequent model year vehicles using engines certified to an FTP
engine NOx standard of 0.10 g/bhp-hr or lower or certified to an FTP engine PM
standard of 0.005 g/bhp-hr or lower, for the thermostat monitor malfunction
criteria specified under section (f)(11.2.1)(A)(ii) where fuel, injection
timing, and/or other coolant temperature-based modifications to the engine
control strategies would not cause an emissions increase of 50 or more percent
of the applicable standards, the manufacturer shall use the following NOx or PM
standard:
(i) For engines certified to an FTP
engine NOx standard of 0.10 g/bhp-hr or lower, 0.20 g/bhp-hr for the applicable
NOx standard.
(ii) For engines
certified to an FTP engine PM standard of 0.005 g/bhp-hr or lower, 0.01
g/bhp-hr for the applicable PM standard.
(D) Alternate test-out criteria:
(i) For 2022 and 2023 model year vehicles
using engines that meet all the requirements under sections (f)(17.1.3)(D)(i)a.
through e. below, the manufacturer shall use the NOx test-out criteria
specified in section (f)(17.1.3)(D)(ii) and the PM test-out criteria specified
in section (f)(17.1.3)(D)(iii).:
a. Certify to
an FTP and SET NOx emission standard of 0.10 g/bhp-hr or lower,
b. Certify to a low load cycle NOx emission
standard of 0.30 g/bhp-hr or lower (as described in section 1.11.B.8 of
"California Exhaust Emission Standards and Test Procedures for 2004 and
Subsequent Model Heavy-Duty Diesel Engines and Vehicles," incorporated by
reference in section
1956.8(b), title
13, CCR),
c. Certify to an optional
idle NOx standard of 10 g/hr (as described in section I.11.B.6.3 of "California
Exhaust Emission Standards and Test Procedures for 2004 and Subsequent Model
Heavy-Duty Diesel Engines and Vehicles," incorporated by reference in section
1956.8(b), title
13, CCR),
d. Certify to an FTP,
SET, and low load cycle (as described in section I.11.B.8 of "California
Exhaust Emission Standards and Test Procedures for 2004 and Subsequent Model
Heavy-Duty Diesel Engines and Vehicles," incorporated by reference in section
1956.8(b), title
13, CCR) PM emission standard of 0.005 g/bhp-hr or lower, and
e. Comply with the 3-binned moving average
window method for in-use testing as described in section 86.1370.B of
"California Exhaust Emission Standards and Test Procedures for 2004 and
Subsequent Model Heavy-Duty Diesel Engines and Vehicles," incorporated by
reference in section
1956.8(b), title
13, CCR.
(ii) For 2024
and subsequent model year vehicles using engines certified to an FTP NOx
emission standard of 0.10 g/bhp-hr or lower, in lieu of the NOx test-out
criteria specified in sections (f)(1.2.3)(B), (f)(1.2.3)(D), (f)(6.2.6)(C),
(f)(9.2.4)(A), (f)(9.2.4)(B), and (f)(15.2.2)(F)(ii), the manufacturer shall
use the following criteria to determine if the specific component or function
is exempt from the monitoring requirements:
a. In lieu of the criterion where no
malfunction can cause NOx emissions to increase by 15 percent or more of the
applicable NOx standard, the manufacturer shall use the criterion where no
malfunction can cause NOx emissions to increase by 0.03 g/bhp-hr or
more.
b. In lieu of the criterion
where no malfunction can cause NOx emissions to increase by 30 percent or more
of the applicable NOx standard, the manufacturer shall use the criterion where
no malfunction can cause NOx emissions to increase by 0.06 g/bhp-hr or
more.
c. In lieu of the criterion
where no malfunction can cause NOx emissions to exceed the applicable NOx
standard, the manufacturer shall use the criterion where no malfunction can
cause NOx emissions to exceed 0.20 g/bhp-hr.
(iii) For 2024 and subsequent model year
vehicles using engines certified to an FTP PM emission standard of 0.005
g/bhp-hr or lower, in lieu of the PM test-out criteria specified in sections
(f)(1.2.3)(D), (f)(6.2.6)(C), (f)(9.2.4)(A), and (f)(15.2.2)(F)(ii), the
manufacturer shall use the following criteria to determine if the specific
component or function is exempt from the monitoring requirements:
a. In lieu of the criterion where no
malfunction can cause PM emissions to increase by 15 percent or more of the
applicable PM standard, the manufacturer shall use the criterion where no
malfunction can cause PM emissions to increase by 0.0015 g/bhp-hr or
more.
b. In lieu of the criterion
where no malfunction can cause PM emissions to exceed the applicable PM
standard, the manufacturer shall use the criterion where no malfunction can
cause PM emissions to exceed 0.01
g/bhp-hr.
(17.1.4) For 2007 through 2009 medium-duty
diesel vehicles (including MDPVs) certified to an engine dynamometer FTP
tailpipe PM emission standard of greater than or equal 0.08 g/bhp-hr, the
Executive Officer shall approve a malfunction of criteria of 1.5 times the
applicable PM standard in lieu of the applicable PM malfunction criteria
required for any monitor in section (f).
(17.1.5) For 2004 through 2015 model year
medium-duty diesel vehicles (except MDPVs) certified to a chassis dynamometer
tailpipe emission standard, the monitoring requirements and malfunction
criteria in section (f) applicable to medium-duty diesel vehicles certified to
an engine dynamometer tailpipe emission standard shall apply. However, the
manufacturer shall request Executive Officer approval of manufacturer-proposed
medium-duty chassis dynamometer-based malfunction criteria in lieu of the
engine dynamometer-based malfunction criteria required for each monitor in
section (f). The Executive Officer shall approve the request upon finding that:
(A) the manufacturer has used good
engineering judgment in determining the malfunction criteria,
(B) the malfunction criteria will provide for
similar timeliness in detection of malfunctioning components with respect to
detection of malfunctions on medium-duty diesel vehicles certified to an engine
dynamometer tailpipe emission standard,
(C) the malfunction criteria are set as
stringently as technologically feasible with respect to indicating a
malfunction at the lowest possible tailpipe emission levels (but not lower than
1.5 times the chassis dynamometer tailpipe emission standard the vehicle is
certified to), considering the best available monitoring technology to the
extent that it is known or should have been known to the
manufacturer,
(D) the malfunction
criteria will prevent detection of a malfunction when the monitored component
is within the performance specifications for components aged to the end of the
full useful life, and
(E) the
manufacturer has provided emission data showing the emission levels at which
the malfunctions are detected.
(17.1.6) For 2016 and subsequent model year
medium-duty diesel vehicles (except MDPVs) certified to a chassis dynamometer
tailpipe emission standard, the following monitoring requirements and
malfunction criteria shall apply:
(A) For Low
Emission Vehicle II applications:
(i) Except
as provided for in sections (f)(17.1.6)(A)(ii) through (v) below, the
monitoring requirements and malfunction criteria in section (f) applicable to
passenger cars, light-duty trucks, and MDPVs certified to a chassis dynamometer
tailpipe emission standard shall apply.
(ii) For NMHC catalyst conversion efficiency
monitoring (section (f)(1.2.2)), the manufacturer shall detect an NMHC catalyst
malfunction when the catalyst conversion capability decreases to the point that
emissions exceed 1.75 times the applicable FTP NMHC or NOx standards.
(iii) For misfire monitoring (section
(f)(3)), the manufacturer shall use the monitoring requirements and malfunction
criteria applicable to medium-duty vehicles certified to an engine dynamometer
tailpipe emission standard.
(iv)
For section (f)(4.2.5), the manufacturer shall use the procedure for
determining the fuel system malfunction criteria applicable to medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard.
(v) For the requirements
in sections (f)(5.3.1)(A) and (f)(9.2.4)(B), the manufacturer shall use the
requirements applicable to medium-duty vehicles (except MDPVs certified to a
chassis dynamometer tailpipe emission standard).
(B) For Low Emission Vehicle III
applications:
(i) Except as provided for in
sections (f)(17.1.6)(B)(ii) through (v) below, the monitoring requirements and
malfunction criteria in section (f) applicable to passenger cars, light-duty
trucks, and MDPVs certified to a chassis dynamometer tailpipe emission standard
shall apply and the emission thresholds set forth in Tables 2 and 3 in the
beginning of the section (f) shall also apply.
(ii) For misfire monitoring (section (f)(3)),
except as provided for below in section (f)(17.1.6)(B)(iii), the manufacturer
shall use the monitoring requirements and malfunction criteria applicable to
medium-duty vehicles certified to an engine dynamometer tailpipe emission
standard.
(iii) For section
(f)(3.2.5), the manufacturer shall use the emission thresholds set forth in
Table 2 in the beginning of the section (f).
(iv) For section (f)(4.2.5), the manufacturer
shall use the procedure for determining the fuel system malfunction criteria
applicable to medium-duty vehicles (including MDPVs) certified to an engine
dynamometer tailpipe emission standard.
(v) For the requirements in sections
(f)(5.3.1)(A) and (f)(9.2.4)(B), the manufacturer shall use the requirements
applicable to medium-duty vehicles (except MDPVs certified to a chassis
dynamometer tailpipe emission standard).
(17.1.7) For Low Emission Vehicle III SULEV20
vehicles, in lieu of the NMOG+NOx emission threshold set forth in Tables 2 and
3 in the beginning of section (f), manufacturers may use a malfunction
criterion of 3.25 times the applicable NMOG+NOx standard for the first three
model years a vehicle is certified, but no later than the 2025 model year. For
example, for SULEV20 vehicles first certified to the SULEV20 standard in the
2024 model year, the manufacturer may use the 3.25 multiplier for the 2024 and
2025 model years and shall use the NMOG+NOx emission threshold set forth in
Tables 2 and 3 in the beginning of section (f) for the 2026 and subsequent
model years.
(17.1.8) For Low
Emission Vehicle IV applications:
(A)
Alternate malfunction criteria: The manufacturer shall use the following
malfunction criteria (with the multipliers to be used with the applicable
standard (e.g., 2.0 times the NMOG+NOx standard)):
(i) For vehicles certified to the LEV IV
ULEV125, LEV IV ULEV70, LEV IV ULEV50, LEV IV SULEV30, LEV IV SULEV20, LEV IV
ULEV250, LEV IV ULEV200, LEV IV SULEV170, LEV IV SULEV150, LEV IV ULEV400, LEV
IV ULEV270, LEV IV SULEV230, or LEV IV SULEV200 emission category, except as
provided for LEV IV SULEV20 vehicles in sections (f)(17.1.8)(A)(v) and (vi),
the manufacturer shall use the malfunction criteria described for the same
vehicle emission category for Low Emission Vehicle III applications in Tables 2
and 3 in the beginning of section (f) (e.g., a Low Emission Vehicle IV vehicle
certified to the LEV IV ULEV50 category shall use the same malfunction criteria
as the Low Emission Vehicle III vehicle certified to the ULEV50 category in
Tables 2 and 3, a Low Emission Vehicle IV vehicle certified to the LEV IV
SULEV170 category shall use the same malfunction criteria as the Low Emission
Vehicle III 2019+ model year chassis certified medium-duty vehicles (except
MDPVs)) in Tables 2 and 3).
(ii)
For passenger cars, light-duty trucks, and chassis-certified MDPVs not covered
under section (f)(17.1.8)(A)(i) above, except as provided for LEV IV SULEV15
vehicles in section (f)(17.1.8)(A)(vii):
Table 2-A
|
Monitor Threshold
1
|
Aftertreatment
Monitor and Exhaust Gas Sensor Threshold
2
Multiplier |
Vehicle Emission
Category |
NMOG+NOx
Multiplier |
CO
Multiplier |
PM |
NMOG+NOx |
CO |
PM |
LEV IV ULEV60 |
2.00 |
1.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
2.00 |
1.50 |
2.00 |
LEV IV ULEV40 |
2.25 |
1.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
2.25 |
1.50 |
2.00 |
LEV IV SULEV25 |
2.80 |
2.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
2.80 |
2.50 |
2.00 |
LEV IV SULEV15 |
3.33 |
2.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
3.33 |
2.50 |
2.00 |
1 Applies to (f)(3.2.5),
(f)(4), (f)(6), (f)(7), (f)(9.2.1), (f)(9.2.2), (f)(9.2.4)(B),
(f)(12)-(f)(14) |
2 Applies to (f)(1),
(f)(2), (f)(5), (f)(8), and (f)(9.2.4)(A) |
3 2.00 multiplier
applies to (f)(3.2.5), (f)(4), (f)(6), (f)(7), (f)(9.2.2), (f)(9.2.4)(B),
(f)(12), and (f)(13) |
4 For (f)(9.2.1), the PM
thresholds for passenger cars, light-duty trucks, and chassis certified MDPVs
in Table 3 at the beginning of section (f) apply |
(iii) For chassis certified medium-duty
vehicles with a GVWR of less than or equal to 10,000 lbs. not covered under
section (f)(17.1.8)(A)(i) above:
Table 2-B
|
Monitor Threshold
1 |
Aftertreatment
Monitor and Exhaust Gas Sensor Threshold
2
Multiplier |
Vehicle Emission
Category |
NMOG+NOx
Multiplier |
CO
Multiplier |
PM |
NMOG+NOx |
CO |
PM |
LEV IV SULEV125 |
1.80 |
1.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
2.10 |
1.50 |
2.00 |
LEV IV SULEV100 |
2.25 |
1.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
2.63 |
1.50 |
2.00 |
LEV IV SULEV85 |
2.65 |
1.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
3.09 |
1.50 |
2.00 |
LEV IV SULEV75 |
3.00 |
1.50 |
2.00 multiplier
3 or Table 3 threshold
4 |
3.50 |
1.50 |
2.00 |
1 Applies to (f)(3.2.5),
(f)(4), (f)(6), (f)(7), (f)(9.2.1), (f)(9.2.2), (f)(9.2.4)(B),
(f)(12)-(f)(14) |
2 Applies to (f)(1),
(f)(2), (f)(5), (f)(8), and (f)(9.2.4)(A) |
3 2.00 multiplier
applies to (f)(3.2.5), (f)(4), (f)(6), (f)(7), (f)(9.2.2), (f)(9.2.4)(B),
(f)(12), and (f)(13) |
4 For (f)(9.2.1), the PM
thresholds for 2019+MY chassis certified MDVs (except MDPVs) 8,500-10,000 lbs.
GVWR in Table 3 at the beginning of section (f) apply |
(iv) For chassis certified medium-duty
vehicles with a GVWR between 10,000 and 14,000 lbs. not covered under section
(f)(17.1.8)(A)(i) above:
Table 2-C
|
Monitor Threshold
1 |
Aftertreatment
Monitor and Exhaust Gas Sensor Threshold
2
Multiplier |
Vehicle Emission
Category |
NMOG+NOx
Multiplier |
CO
Multiplier |
PM |
NMOG+NOx |
CO |
PM |
LEV IV SULEV175 |
1.71 |
1.50 |
2.00 multiplier
3 or 17.50 mg/mi
4 |
2.00 |
1.50 |
2.00 |
LEV IV SULEV150 |
2.00 |
1.50 |
2.00 multiplier
3 or 17.50 mg/mi
4 |
2.33 |
1.50 |
2.00 |
LEV IV SULEV125 |
2.40 |
1.50 |
2.00 multiplier
3 or 17.50 mg/mi
4 |
2.80 |
1.50 |
2.00 |
LEV IV SULEV100 |
3.00 |
1.50 |
2.00 multiplier
3 or 17.50 mg/mi
4 |
3.50 |
1.50 |
2.00 |
1 Applies to (f)(3.2.5),
(f)(4), (f)(6), (f)(7), (f)(9.2.1), (f)(9.2.2), (f)(9.2.4)(B),
(f)(12)-(f)(14) |
2 Applies to (f)(1),
(f)(2), (f)(5), (f)(8), and (f)(9.2.4)(A) |
3 2.00 multiplier
applies to (f)(3.2.5), (f)(4), (f)(6), (f)(7), (f)(9.2.2), (f)(9.2.4)(B),
(f)(12), and (f)(13) |
4 17.50 mg/mi applies to
(f)(9.2.1) |
(v)
For LEV IV SULEV20 vehicles that were not certified to the Low Emission Vehicle
III SULEV20 standards in a previous model year, in lieu of the NMOG+NOx
emission thresholds set forth in section (f)(17.1.8)(A)(i), manufacturers may
use a malfunction criterion of 3.25 times the applicable NMOG+NOx standard for
the first three model years a vehicle is certified, but no later than the 2030
model year. For example, for LEV IV SULEV20 vehicles first certified to the LEV
IV SULEV20 standard in the 2029 model year, the manufacturer may use the 3.25
multiplier for the 2029 and 2030 model years and shall use the NMOG+NOx
emission threshold set forth in section (f)(17.1.8)(A)(i) for the 2031 and
subsequent model years.
(vi) For
LEV IV SULEV20 vehicles that were first certified to the Low Emission Vehicle
III SULEV20 standards in the 2024 or 2025 model year, in lieu of the NMOG+NOx
emission thresholds set forth in section (f)(17.1.8)(A)(i), the manufacturer
may use a malfunction criterion of 3.25 times the applicable NMOG+NOx standard
for the following vehicles:
a. 2025 and 2026
model year LEV IV SULEV20 vehicles that were first certified to the Low
Emission Vehicle III SULEV20 standard in the 2024 model year, and
b. 2026 and 2027 model year LEV IV SULEV20
vehicles that were first certified to the Low Emission Vehicle III SULEV20
standard in the 2025 model year.
(vii) For LEV IV SULEV15 vehicles, in lieu of
the NMOG+NOx emission thresholds set forth in section (f)(17.1.8)(A)(ii),
manufacturers may use a malfunction criterion of 4.33 times the applicable
NMOG+NOx standard for the first three model years a vehicle is certified, but
no later than the 2030 model year. For example, for LEV IV SULEV15 vehicles
first certified to the LEV IV SULEV15 standard in the 2029 model year, the
manufacturer may use the 4.33 multiplier for the 2029 and 2030 model years and
shall use the NMOG+NOx emission threshold set forth in section
(f)(17.1.8)(A)(ii) for the 2031 and subsequent model years.
(B) Alternate malfunction criteria for engine
cooling system thermostat monitor: For the thermostat monitor malfunction
criteria specified under section (f)(11.2.1)(A)(ii) where fuel, spark timing,
and/or other coolant temperature-based modifications to the engine control
strategies would not cause an emissions increase of 50 percent or more of the
applicable standards, the manufacturer shall base the "applicable standards" on
the standards to which the vehicle is certified except as provided below:
(i) For passenger cars, light-duty trucks,
and chassis-certified MDPVs certified to the LEV IV SULEV15 category, the
manufacturer shall base the "applicable standards" on the LEV IV SULEV20
standards.
(ii) For chassis
certified medium-duty vehicles with a GVWR of less than or equal to 10,000 lbs.
and certified to the LEV IV SULEV125, LEV IV SULEV100, LEV IV SULEV85, or LEV
IV SULEV75 category, the manufacturer shall base the "applicable standards" on
the LEV IV SULEV150 standards.
(iii) For chassis certified medium-duty
vehicles with a GVWR between 10,000 and 14,000 lbs. and certified to the LEV IV
SULEV175, LEV IV SULEV150, LEV IV SULEV125, or LEV IV SULEV100 category, the
manufacturer shall base the "applicable standards" on the LEV IV SULEV200
standards.
(C) Alternate
test-out criteria:
For the test-out criteria (i.e., criteria used to determine
if the specific component or function is exempt from the monitoring
requirements) specified in sections (f)(1.2.3)(B), (f)(1.2.3)(D),
(f)(6.2.6)(C), (f)(9.2.4)(A), (f)(9.2.4)(B), (f)(15.1.2), and
(f)(15.2.2)(F)(ii), when determining if no malfunction can cause emissions to
exceed the standards or increase by the maximum allowed percentage of the
standards, the manufacturer shall use the full useful life FTP exhaust emission
standards to which the vehicle is certified except as provided below:
(i) For passenger cars, light-duty trucks,
and chassis-certified MDPVs certified to the LEV IV SULEV15 category, the
manufacturer shall use the LEV IV SULEV20 standards.
(ii) For chassis certified medium-duty
vehicles with a GVWR of less than or equal to 10,000 lbs. and certified to the
LEV IV SULEV125, LEV IV SULEV100, LEV IV SULEV85, or LEV IV SULEV75 category,
the manufacturer shall use the LEV IV SULEV150 standards.
(iii) For chassis certified medium-duty
vehicles with a GVWR between 10,000 and 14,000 lbs. and certified to the LEV IV
SULEV175, LEV IV SULEV150, LEV IV SULEV125, or LEV IV SULEV100 category, the
manufacturer shall use the LEV IV SULEV200
standards.
(17.2) Whenever the requirements in section
(f) of this regulation require a manufacturer to meet a specific phase-in
schedule:
(17.2.1) The phase-in percentages
shall be based on the manufacturer's projected sales volume for all vehicles
subject to the requirements of title 13, CCR section
1968.2 unless specifically stated
otherwise in section (f).
(17.2.2)
Manufacturers may use an alternate phase-in schedule in lieu of the required
phase-in schedule if the alternate phase-in schedule provides for equivalent
compliance volume as defined in section (c) except as specifically noted for
the phase-in for in-use monitor performance ratio monitoring conditions in
section (d)(3.2) and the PM filter monitor in section (f)(9.2.1)(A).
(17.2.3) Small volume manufacturers may use
an alternate phase-in schedule in accordance with section (f)(17.2.2) in lieu
of the required phase-in schedule or may use a different schedule as follows:
(A) For the diesel PM filter monitor phase-in
schedule in section (f)(9.2.1)(A)(iii), the manufacturer may use the
malfunction criteria in section (f)(9.2.1)(A)(ii)c. for all 2014 and 2015 model
year medium-duty vehicles in lieu of the malfunction criteria and required
phase-in schedule in section (f)(9.2.1)(A)(iii).
(B) For phase-in schedules not listed in
section (f)(17.2.3)(A) above, the manufacturer may meet the requirement on all
vehicles by the final year of the phase-in in lieu of meeting the specific
phase-in requirements for each model year.
(17.3) Manufacturers may request Executive
Officer approval to disable an OBD II system monitor at ambient temperatures
below 20 degrees Fahrenheit (or -6.7 degrees Celsius) (low ambient temperature
conditions may be determined based on intake air or engine coolant temperature)
or at elevations above 8000 feet above sea level. The Executive Officer shall
approve the request upon determining that the manufacturer has provided data
and/or an engineering evaluation that demonstrate that monitoring during the
conditions would be unreliable. A manufacturer may further request, and the
Executive Officer shall approve, that an OBD II system monitor be disabled at
other ambient temperatures or altitudes upon determining that the manufacturer
has demonstrated with data and/or an engineering evaluation that misdiagnosis
would occur at the ambient temperatures or altitudes because of its effect on
the component itself (e.g., component freezing).
(17.4) Manufacturers may request Executive
Officer approval to disable monitoring systems that can be affected by low fuel
level or running out of fuel (e.g., misfire detection) when the fuel level is
15 percent or less of the nominal capacity of the fuel tank. The Executive
Officer shall approve the request upon determining that the manufacturer has
submitted data and/or an engineering evaluation that demonstrate that
monitoring at the fuel levels would be unreliable.
(17.5) Manufacturers may disable monitoring
systems that can be affected by vehicle battery or system voltage levels.
(17.5.1) For monitoring systems affected by
low vehicle battery or system voltages, manufacturers may disable monitoring
systems when the battery or system voltage is below 11.0 Volts. Manufacturers
may request Executive Officer approval to utilize a voltage threshold higher
than 11.0 Volts to disable system monitoring. The Executive Officer shall
approve the request upon determining that the manufacturer has submitted data
and/or an engineering evaluation that demonstrate that monitoring at the
voltages would be unreliable and that either operation of a vehicle below the
disablement criteria for extended periods of time is unlikely or the OBD II
system monitors the battery or system voltage and will detect a malfunction at
the voltage used to disable other monitors.
(17.5.2) For monitoring systems affected by
high vehicle battery or system voltages, manufacturers may request Executive
Officer approval to disable monitoring systems when the battery or system
voltage exceeds a manufacturer-defined voltage. The Executive Officer shall
approve the request upon determining that the manufacturer has submitted data
and/or an engineering evaluation that demonstrate that monitoring above the
manufacturer-defined voltage would be unreliable and that one of the following
conditions is met:
(A) The electrical charging
system/alternator warning light is illuminated (or voltage gauge is in the "red
zone") at the voltage used to disable other monitors.
(B) The instrument cluster completely shuts
down at the voltage used to disable other monitors. For purposes of this
section, "instrument cluster shutdown" is defined as a lack of display or
improper zero reading of, at a minimum, vehicle speed, fuel level, and engine
speed, and includes information displayed on alternate duplicate displays
(e.g., heads up displays).
(C) The
OBD II system monitors the battery or system voltage and will detect a
malfunction at the voltage used to disable other
monitors.
(17.6) A manufacturer may request Executive
Officer approval to disable monitors that can be affected by PTO activation on
vehicles designed to accommodate the installation of PTO units (as defined in
section (c)).
(17.6.1) Except as allowed in
section (f)(17.6.2) below, a manufacturer may request Executive Officer
approval to disable an affected monitor provided disablement occurs only while
the PTO unit is active and the OBD II readiness status (specified under section
(g)(4.1)) and PTO activation time are appropriately tracked and erased as
described in this section. The Executive Officer shall approve the request for
disablement based on the manufacturer's demonstration that the affected monitor
cannot robustly detect malfunctions (e.g., cannot avoid false passes or false
indications of malfunctions) while the PTO unit is active. The OBD II system
shall track the cumulative engine runtime with PTO active and clear OBD II
readiness status (i.e., set all monitors to indicate "not complete") no later
than the start of the next ignition cycle if 750 minutes of cumulative engine
runtime with PTO active has occurred since the last time the affected monitor
has determined the component or system monitored by the affected monitor is or
is not malfunctioning (i.e., has completed). The PTO timer shall pause whenever
PTO changes from active to not active and resume counting when PTO is
re-activated. The timer shall be reset to zero after the affected monitor has
completed and no later than the start of the next ignition cycle. Once the PTO
timer has reached 750 minutes and the OBD II readiness status has been cleared,
the PTO timer may not cause the OBD system to clear the readiness status again
until after the PTO timer has reset to zero (after the monitor has completed)
and again reached 750 minutes.
(17.6.2) In lieu of requesting Executive
Officer approval for disabling an affected monitor according to section
(f)(17.6.1) above, a manufacturer may disable affected monitors, provided
disablement occurs only while the PTO unit is active, and the OBD II readiness
status is cleared by the on-board computer (i.e., all monitors set to indicate
"not complete") while the PTO unit is activated. If the disablement occurs, the
readiness status may be restored to its state prior to PTO activation when the
disablement ends.
(17.7)
The manufacturer may request to exempt a specific component from all monitoring
requirements if all malfunctions of the component affect emissions or the
diagnostic strategy for any other monitored component or system only when the
ambient temperature is below 20 degrees Fahrenheit. The Executive Officer shall
approve the request upon the manufacturer submittal of data or engineering
evaluation supporting that the following criteria are met when the ambient
temperature is above 20 degrees Fahrenheit (or -6.7 degrees Celsius):
(1) a malfunction of the component does not
affect emissions during any reasonable driving condition,
(2) a malfunction of the component does not
affect the diagnostic strategy for any other monitored component or system,
and
(3) the ambient temperature is
determined based on a temperature sensor monitored by the OBD II system (e.g.,
IAT sensor). If the Executive Officer reasonably believes that a manufacturer
has incorrectly determined that a component/system meets these criteria, the
Executive Officer shall require the manufacturer to provide emission and/or
other diagnostic data showing that the component/system, when malfunctioning
and installed in a suitable test vehicle, does not have an effect on emissions
or other diagnostic strategies. The Executive Officer may request emission data
for any reasonable driving condition at ambient temperatures above 20 degrees
Fahrenheit (or -6.7 degrees Celsius).
(17.8) The manufacturer may request to exempt
a specific component from all monitoring requirements if all malfunctions of
the component affect emissions or the diagnostic strategy for any other
monitored component or system only when the vehicle speed is above 82
miles-per-hour. The Executive Officer shall approve the request upon the
manufacturer submittal of data or engineering evaluation supporting that the
following criteria are met when the vehicle speed is below 82 miles-per-hour:
(1) a malfunction of the component does not
affect emissions during any reasonable driving condition,
(2) a malfunction of the component does not
affect the diagnostic strategy for any other monitored component or system,
and
(3) the vehicle speed is
determined based on a sensor monitored by the OBD II system (e.g., vehicle
speed sensor). If the Executive Officer reasonably believes that a manufacturer
has incorrectly determined that a component/system meets these criteria, the
Executive Officer shall require the manufacturer to provide emission and/or
other diagnostic data showing that the component/system, when malfunctioning
and installed in a suitable test vehicle, does not have an effect on emissions
or other diagnostic strategies.
(17.9) Whenever the requirements in section
(f) of this regulation require monitoring "to the extent feasible", the
manufacturer shall submit its proposed monitor(s) for Executive Officer
approval. The Executive Officer shall approve the proposal upon determining
that the proposed monitor(s) meets the criteria of "to the extent feasible" by
considering the best available monitoring technology to the extent that it is
known or should have been known to the manufacturer and given the limitations
of the manufacturer's existing hardware, the extent and degree to which the
monitoring requirements are met in full, the limitations of the monitoring
necessary to prevent significant errors of commission and omission, and the
extent to which the manufacturer has considered and pursued alternative
monitoring concepts to meet the requirements in full. The manufacturer's
consideration and pursuit of alternative monitoring concepts shall include
evaluation of other modifications to the proposed monitor(s), the monitored
components themselves, and other monitors that use the monitored components
(e.g., altering other monitors to lessen the sensitivity and reliance on the
component or characteristic of the component subject to the proposed
monitor(s)).
(g)
Standardization
Requirements
(1)
Reference
Documents:
The following SAE International and International
Organization for Standardization (ISO) documents are incorporated by reference
into this regulation:
(1.1) SAE J1930
"Electrical/Electronic Systems Diagnostic Terms, Definitions, Abbreviations,
and Acronyms - Equivalent to ISO/TR 15031-2", October 2008 (SAE J1930).
(1.1.1) SAE J1930-DA "Electrical/Electronic
Systems Diagnostic Terms, Definitions, Abbreviations, and Acronyms Web Tool
Spreadsheet", March 2014.
(1.2) SAE J1962:
(1.2.1) SAE J1962 "Diagnostic Connector -
Equivalent to ISO/DIS 15031-3:December 14, 2001", April 2002 (SAE
J1962).
(1.2.2) SAE J1962
"Diagnostic Connector", September 2015 (SAE J1962).
(1.3) SAE J1978 "OBD II Scan Tool -
Equivalent to ISO/DIS 15031-4:December 14, 2001", April 2002 (SAE
J1978).
(1.4) SAE J1979 "E/E
Diagnostic Test Modes", August 2014 (SAE J1979).
(1.4.1) SAE J1979-DA, "Digital Annex of E/E
Diagnostic Test Modes", April 2021.
(1.5) SAE J1850 "Class B Data Communications
Network Interface", June 2006 (SAE 1850).
(1.6) SAE J2012 "Diagnostic Trouble Code
Definitions", March 2013 (SAE J2012).
(1.6.1)
SAE J2012-DA "Digital Annex of Diagnostic Trouble Code Definitions and Failure
Type Byte Definitions", January 2013.
(1.7) ISO 9141-2:1994 "Road
Vehicles-Diagnostic Systems-CARB Requirements for Interchange of Digital
Information", February 1994 (ISO 9141-2).
(1.8) ISO 14230-4:2000 "Road
Vehicles-Diagnostic Systems-KWP 2000 Requirements for Emission-related
Systems", June 2000 (ISO 14230-4).
(1.9) ISO 15765-4:2011 "Road
Vehicles-Diagnostic communication over Controller Area Network (DoCAN) - Part
4: Requirements for emissions-related systems", February 2011 (ISO 15765-4).
(1.9.1) ISO 15765-4: "Road vehicles -
Diagnostic communication over Controller Area Network (DoCAN) - Part 4:
Requirements for emissions-related systems - Amendment 1," February 2013 (ISO
15765-4)
(1.10) SAE J1939
consisting of:
(1.10.1) J1939 "Serial Control
and Communications Heavy Duty Vehicle Network - Top Level Document", August
2013;
(A) J1939-DA "Digital Annex of Serial
Control and Communication Heavy Duty Vehicle Network Data," April
2019;
(1.10.2) J1939/1
"On-Highway Equipment Control and Communication Network", November
2012;
(1.10.3) J1939/11 "Physical
Layer, 250 Kbps, Twisted Shielded Pair", September 2012;
(1.10.4) J1939/13 "Off-Board Diagnostic
Connector", October 2011;
(1.10.5)
J1939/15 "Physical Layer, 250 Kbps, Un-Shielded Twisted Pair (UTP)", May
2014;
(1.10.6) J1939/21 "Data Link
Layer", December 22, 2010;
(1.10.7)
J1939/31 "Network Layer", April 2014;
(1.10.8) J1939/71 "Vehicle Application
Layer", April 2014;
(1.10.9)
J1939/73 "Application Layer - Diagnostics", July 2013;
(1.10.10) J1939/81 "Network Management", June
2011; and
(1.10.11) J1939/84 "OBD
Communications Compliance Test Cases For Heavy Duty Components and Vehicles",
February 2015.
(1.11) SAE
J1699-3 - "Vehicle OBD II Compliance Test Cases", July 2015 (SAE
J1699-3).
(1.12) SAE J2534-1 -
"Recommended Practice for Pass-Thru Vehicle Programming", December 2004 (SAE
J2534-1).
(1.13) ISO 26262-5:2011
"Road vehicles--Functional Safety--Part 5: Product development at the hardware
level", November 2011 (ISO 26262-5).
(1.14) SAE J1979-2, "E/E Diagnostic Test
Modes: OBDonUDS", April 2021 (SAE J1979-2).
(2)
Diagnostic Connector:
(2.1) For vehicles not included in the
phase-in specified in section (g)(2.2), a standard data link connector
conforming to the "Type A" specifications of SAE J1962 version April 2002
(except as specified in section (g)(2.3)) shall be incorporated in each
vehicle.
(2.1.1) The connector shall be
located in the driver's side foot-well region of the vehicle interior in the
area bound by the driver's side of the vehicle and the driver's side edge of
the center console (or the vehicle centerline if the vehicle does not have a
center console) and at a location no higher than the bottom of the steering
wheel when in the lowest adjustable position. The connector may not be located
on or in the center console (i.e., neither on the horizontal faces near the
floor-mounted gear selector, parking brake lever, or cup-holders nor on the
vertical faces near the car stereo, climate system, or navigation system
controls). The location of the connector shall be capable of being easily
identified by a "crouched" technician entering the vehicle from the driver's
side.
(2.1.2) If the connector is
covered, the cover must be removable by hand without the use of any tools and
be labeled to aid technicians in identifying the location of the connector.
Access to the diagnostic connector may not require opening or the removal of
any storage accessory (e.g., ashtray, coinbox, etc.). The label shall be
submitted to the Executive Officer for review and approval, at or before the
time the manufacturer submits its certification application. The Executive
Officer shall approve the label upon determining that it clearly identifies
that the connector is located behind the cover and is consistent with language
and/or symbols commonly used in the automotive industry.
(2.2) For 30 percent of 2019, 60 percent of
2020, and 100 percent of 2021 and subsequent model year vehicles, a standard
data link connector conforming to the "Type A" specifications and in the
location specified for "Type A" connectors in SAE J1962 version September 2015
(except as specified in sections (g)(2.2.1) and (g)(2.3)) shall be incorporated
in each vehicle.
(2.2.1) The vehicle
connector mounting feature shall withstand a force of 220 Newtons applied to
the connector mating area in the direction of the connecting and disconnecting
process without mechanical and electrical failure. It shall also withstand a
force of 220 Newtons applied in all other axial directions without mechanical
failure.
(2.2.2) For 30 percent of
2019, 60 percent of 2020, and 100 percent of 2021 and subsequent model year
vehicles, the connector may not be covered in any way (e.g., may not be covered
by a removable panel, dust cap, lid, flap, door).
(2.2.3) For the required phase-in schedules
specified in sections (g)(2.2) and (2.2.2), the manufacturer may use an
alternate phase-in schedule in lieu of the required phase-in schedule if the
alternate phase-in schedule provides for equivalent compliance volume as
defined in section (c) with the exception that 100 percent of 2021 and
subsequent model year vehicles shall comply with the
requirements.
(2.3) Any
pins in the connector that provide electrical power shall be properly fused to
protect the integrity and usefulness of the connector for diagnostic purposes
and may not exceed 20.0 Volts DC regardless of the nominal vehicle system or
battery voltage (e.g., 12V, 24V, 42V, etc.).
(2.4) Manufacturers may not equip vehicles
with additional diagnostic connectors in the driver's side foot-well region of
the vehicle interior in the area bound by the driver's side of the vehicle and
the driver's side edge of the center console (or the vehicle centerline if the
vehicle does not have a center console) if the additional connectors can be
mated with SAE J1962 "Type A" external test equipment.
(3)
Communications to a Scan
Tool:
Manufacturers shall use one of the following standardized
protocols for communication of all required emission related messages from
on-board to off-board network communications to a scan tool meeting SAE J1978
specifications:
(3.1) SAE J1850. All
required emission related messages using this protocol shall use the Cyclic
Redundancy Check and the three byte header, may not use inter-byte separation
or checksums, and may not require a minimum delay of 100 ms between SAE J1978
scan tool requests. This protocol may not be used on any 2008 or subsequent
model year vehicle.
(3.2) ISO
9141-2. This protocol may not be used on any 2008 or subsequent model year
vehicle.
(3.3) ISO 14230-4. This
protocol may not be used on any 2008 or subsequent model year
vehicle.
(3.4) ISO 15765-4. This
protocol shall be allowed on any 2003 and subsequent model year vehicle and
required on all 2008 and subsequent model year vehicles. All required
emission-related messages using this protocol shall use a 500 kbps baud rate.
(3.4.1) For vehicles using SAE J1979-2,
except as provided in sections (g)(3.4.1)(A) and (g)(3.4.1)(B), the OBD II
system shall respond to functional (i.e., broadcast) and physical (i.e.,
point-to-point) request messages from a scan tool in accordance with SAE
J1979-2 specifications.
(A) The OBD II system
may respond to physical Service $14 (i.e., clear/reset emission-related
diagnostic information) request messages from a scan tool.
(B) The OBD II system may respond to
functional Service $19 subfunction $56 (i.e., "Request DTCs for a
ReadinessGroup") and Service $19 subfunction $1A (i.e., "Request supported
DTCExtendedRecord information") request messages from a scan
tool.
(3.4.2) For
vehicles using SAE J1979-2, except as provided in sections (g)(3.4.2)(A)
through (g)(3.4.2)(F) and (g)(4.7.4)(A), the OBD II system may respond with a
negative response code (NRC) in response to a request message from a scan tool
in accordance with the specifications in SAE J1979-2.
(A) The OBD II system may not respond with
NRC $13 in response to a functional or physical request message from a scan
tool with an invalid request message format.
(B) The OBD II system may not respond with
NRC $21 in response to a functional or physical request message from a scan
tool for Service $22.
(C) The OBD
II system may not respond with NRC $72 in response to a functional or physical
request message from a scan tool for Service $14 unless the OBD II system
detects a malfunction and stores a fault code for a malfunction of the on-board
computer memory in conjunction with responding with NRC $72.
(D) The OBD II system may not respond with
NRC $78 in response to a functional or physical request message from a scan
tool for Service $19 subfunction $42 or $55 unless the NRC $78 is for data not
available and conditions correct, in which case the OBD II system may not
respond more than once with NRC $78.
(E) If the OBD II system responds with NRC
$78 in response to a functional or physical request message from a scan tool
for Service $14, the OBD II system may not respond more than once with NRC
$78.
(F) The OBD II system may not
respond with NRC $78 in response to a functional or physical request message
from a scan tool for Service $22 except when tracking data specified in
sections (g)(6.3) through (g)(6.5) and (g)(6.12) are requested or the
calibration verification number (CVN) is requested in accordance with section
(g)(4.7.4)(B).
(4)
Required Emission Related
Functions:
The following standardized functions shall be implemented
in accordance with the specifications in SAE J1979 or SAE J1979-2, whichever is
applicable, to allow for access to the required information by a scan tool
meeting SAE J1978 specifications:
(4.1) Readiness Status:
(4.1.1) For vehicles using SAE J1979:
(A) In accordance with SAE J1979
specifications, the OBD II system shall indicate "complete" or "not complete"
since the fault memory was last cleared for each of the installed monitored
components and systems identified in sections (e)(1) through (e)(8), (e)(15),
(f)(1) through (f)(4), (f)(6), (f)(8), and (f)(15). All 2010 and subsequent
model year diesel vehicles shall additionally indicate the appropriate
readiness status for monitors identified in sections (f)(5), (f)(7), and
(f)(9). All 2010 and subsequent model year vehicles equipped with VVT system
monitoring and subject to the test results requirements specified in section
(g)(4.5.4)(C) shall additionally indicate the appropriate readiness status for
VVT system monitors identified in sections (e)(13) and (f)(13).
(B) The readiness status for the following
component/system readiness bits shall always indicate "complete":
(i) Gasoline Misfire (section
(e)(3));
(ii) Diesel Misfire
(section (f)(3)) for vehicles with a single monitor designed to detect both
misfires identified in section (f)(3.2.1) and subject to the monitoring
conditions of sections (f)(3.3.1) and (f)(3.3.2) and misfires identified in
section (f)(3.2.2) and subject to the monitoring conditions of (f)(3.3.3);
and
(iii) Gasoline and Diesel
Comprehensive Component (sections (e)(15) and (f)(15)).
(C) For 2004 through 2018 model year
vehicles, for components and systems not listed in section (g)(4.1.1)(B) above,
the readiness status shall immediately indicate "complete" upon the respective
monitor(s) (except those monitors specified under section (g)(4.1.1)(I) below)
determining that the component or system is not malfunctioning. The readiness
status for a component or system shall also indicate "complete" if after the
requisite number of decisions necessary for determining MIL status has been
fully executed, the monitor indicates a malfunction for the component or
system.
(i) For the gasoline evaporative
system:
a. Except as provided below in section
(g)(4.1.1)(C)(i)b., the readiness status shall be set to "complete" when the
monitors specified in section (e)(4.2.2)(A) and either section (e)(4.2.2)(B) or
(e)(4.2.2)(C) meet the criteria in section (g)(4.1.1)(C).
b. For vehicles that utilize a 0.090 inch (in
lieu of 0.040 inch) leak detection monitor in accordance with section
(e)(4.2.5), the readiness status shall be set to "complete" when the monitors
specified in sections (e)(4.2.2)(A) and (e)(4.2.2)(C) meet the criteria in
section (g)(4.1.1)(C).
(D) For 2019 and subsequent model year
vehicles, for components and systems not listed in section (g)(4.1.1)(B) above,
the readiness status for each component/system readiness bit listed below shall
immediately indicate "complete" if any of the following conditions occur:
(1) all the respective supported monitors
listed below for each component/system have fully executed and determined that
the component or system is not malfunctioning, or
(2) at least one of the monitors listed below
for each component/system has determined that the component or system is
malfunctioning after the requisite number of decisions necessary for
determining the MIL status have been fully executed, regardless of whether or
not the other monitors listed have been fully executed:
(i) Gasoline Catalyst: section
(e)(1.2)
(ii) Gasoline Evaporative
System: section (e)(4.2.2)(A) and (e)(4.2.2)(C)
(iii) Gasoline Secondary Air System: sections
(e)(5.2.2) and (e)(5.2.3)
(iv)
Gasoline Fuel System: section (e)(6.2.1)(C)
(v) Gasoline Oxygen Sensor: sections
(e)(7.2.1)(A), (e)(7.2.1)(D), (e)(7.2.2)(A), and (e)(7.2.2)(C)
(vi) Gasoline Oxygen Sensor Heater:
(e)(7.2.3)(A)
(vii) Gasoline
EGR/VVT: sections (e)(8.2.1), (e)(8.2.2), (e)(13.2.1), (e)(13.2.2), and
(e)(13.2.3)
(viii) Diesel NMHC
Converting Catalyst: sections (f)(1.2.2) and (f)(1.2.3)(A)
(ix) Diesel NOx Converting Catalyst: section
(f)(2.2.2)
(x) Diesel Misfire:
section (f)(3.2.1) for vehicles with a separate monitor designed to detect
misfires identified in section (f)(3.2.1) and subject to the monitoring
conditions of sections (f)(3.3.1) and (f)(3.3.2)
(xi) Diesel Fuel System: sections (f)(4.2.1),
(f)(4.2.2), and (f)(4.2.3)
(xii)
Diesel Exhaust Gas Sensor: sections (f)(5.2.1)(A)(i), (f)(5.2.1)(A)(iv),
(f)(5.2.1)(B)(i), (f)(5.2.1)(B)(iv), (f)(5.2.2)(A), (f)(5.2.2)(D),
(f)(5.2.3)(A), and (f)(5.2.4)(A)
(xiii) Diesel EGR/VVT: sections (f)(6.2.1),
(f)(6.2.2), (f)(6.2.3), (f)(6.2.5), (f)(6.2.6), (f)(13.2.1), (f)(13.2.2), and
(f)(13.2.3)
(xiv) Diesel Boost
Pressure Control System: sections (f)(7.2.1), (f)(7.2.2), (f)(7.2.3), and
(f)(7.2.4)
(xv) Diesel NOx
Aftertreatment: sections (f)(8.2.1) and (f)(8.2.2)
(xvi) Diesel PM Filter:
a. For 2019 and subsequent model year
passenger cars, light-duty trucks, and MDPVs certified to a chassis dynamometer
tailpipe emission standard, and for 2019 through 2023 model year medium-duty
vehicles (including MDPVs) certified to an engine dynamometer tailpipe emission
standard, sections (f)(9.2.1), (f)(9.2.2), (f)(9.2.5), and (f)(9.2.6)
b. For 2024 and subsequent model year
medium-duty vehicles (including MDPVs) certified to an engine dynamometer
tailpipe emission standard, sections (f)(9.2.1) and
(f)(9.2.5)
(E) For 2019 and subsequent model year
engines, for monitors that detect faults of more than one major
emission-related component (e.g., a single monitor that is used to detect both
oxygen sensor faults that are tied to the oxygen sensor readiness bit and
air-fuel ratio cylinder imbalance faults that are tied to the fuel system
readiness bit), the manufacturer shall include the monitor only in the
readiness status for the component/system that the monitor is primarily
calibrated, intended, or expected to detect faults of in-use.
(F) Except for the readiness bits under
section (g)(4.1.1)(B) above, the readiness status for each of the monitored
components or systems shall indicate "not complete" whenever fault memory has
been cleared or erased by a means other than that allowed in section (d)(2).
Normal vehicle shut down (i.e., key off, engine off) may not cause the
readiness status to indicate "not complete".
(G) Subject to Executive Officer approval, if
monitoring is disabled for a multiple number of driving cycles due to the
continued presence of extreme operating conditions (e.g., cold ambient
temperatures, high altitudes), readiness status for the subject monitoring
system may be set to indicate "complete" without monitoring having been
completed. Executive Officer approval shall be based on the conditions for
monitoring system disablement and the number of driving cycles specified
without completion of monitoring before readiness is indicated as
"complete".
(H) If the manufacturer
elects to additionally indicate readiness status through the MIL in the key on,
engine off position as provided for in section (d)(2.1.3), the readiness status
shall be indicated in the following manner: If the readiness status for all
monitored components or systems is "complete", the MIL shall continuously
illuminate in the key on, engine off position for at least 15 seconds as
required by section (d)(2.1.2). If the readiness status for one or more of the
monitored components or systems is "not complete", after 15-20 seconds of
operation in the key on, engine off position with the MIL illuminated
continuously as required by section (d)(2.1.2), the MIL shall blink once per
second for 5-10 seconds. The data stream value for MIL status (section
(g)(4.2)) shall indicate "commanded off" during this sequence unless the MIL
has also been "commanded on" for a detected fault.
(I) For 2004 through 2018 model year
vehicles, manufacturers are not required to use the following monitors in
determining the readiness status for the specific component or system:
(i) Circuit and out-of-range monitors that
are required to be continuous.
(ii)
Gasoline and diesel exhaust gas sensor feedback monitors specified in sections
(e)(7.2.1)(C), (e)(7.2.2)(E), (f)(5.2.1)(A)(iii), (f)(5.2.1)(B)(iii), and
(f)(5.2.2)(C)
(iii) Gasoline fuel
system monitors specified in sections (e)(6.2.1)(A), (e)(6.2.1)(B), (e)(6.2.2),
and (e)(6.2.4)
(iv) Diesel feedback
control monitors specified in sections (f)(2.2.3)(D), (f)(4.2.4), (f)(6.2.4),
(f)(7.2.5), (f)(8.2.3), and (f)(9.2.7)
(4.1.2) For vehicles using SAE J1979-2:
(A) In accordance with SAE J1979-2
specifications, the OBD II system shall indicate "complete" or "not complete"
since the fault memory was last cleared for each of the installed monitored
components and systems identified in sections (e)(1) through (e)(16), and
(f)(1) through (f)(16).
(B) The
readiness status for each component/system readiness bit listed below shall
immediately indicate "complete" if any of the following conditions occur:
(1) except for misfire (sections
(g)(4.1.2)(B)(iii) and (g)(4.1.2)(B)(xviii)), all the respective supported
monitors listed below for each component/system have fully executed and
determined that the component or system is not malfunctioning,
(2) at least one of the monitors listed below
for each component/system has determined that the component or system is
malfunctioning after the requisite number of decisions necessary for
determining the MIL status have been fully executed, regardless of whether or
not the other monitors listed have been fully executed, or
(3) for misfire (sections (g)(4.1.2)(B)(iii)
and (g)(4.1.2)(B)(xviii)), 4,000 fueled engine revolutions have occurred and
all the respective supported monitors have fully executed and determined that
there is no misfire malfunction:
(i) Gasoline
Catalyst: section (e)(1.2)
(ii)
Gasoline Heated Catalyst: section (e)(2.2)
(iii) Gasoline Misfire: sections (e)(3.2.1),
(e)(3.2.2), and (e)(3.2.3)
(iv)
Gasoline Evaporative System: sections (e)(4.2.2)(A), (e)(4.2.2)(B), and
(e)(4.2.2)(C)
(v) Gasoline
Secondary Air System: section (e)(5.2.3)
(vi) Gasoline Fuel System: section
(e)(6.2.1)(C)
(vii) Gasoline
Exhaust Gas Sensor: sections (e)(7.2.1)(A), (e)(7.2.1)(D), (e)(7.2.2)(A),
(e)(7.2.2)(C), and (e)(7.2.3)(A)
(viii) Gasoline EGR System: sections
(e)(8.2.1), (e)(8.2.2), (e)(8.2.3), and (e)(8.2.4)
(ix) Gasoline PCV System: sections (e)(9.2.2)
and (e)(9.2.3)
(x) Gasoline Engine
Cooling System: sections (e)(10.2.2)(C) and (e)(10.2.2)(D)
(xi) Gasoline Cold Start Emission Reduction
Strategy: sections (e)(11.2.2), (e)(11.2.3), and (e)(11.2.4)
(xii) Gasoline VVT System: sections
(e)(13.2.1), (e)(13.2.2), and (e)(13.2.3)
(xiii) Gasoline DOR System: sections
(e)(14.2.1) and (e)(14.2.2)
(xiv)
Gasoline Comprehensive Component: input component rationality fault
diagnostics, output component/system functional checks, sections
(e)(15.2.3)(A)(i) through (iii), (e)(15.2.3)(B)(i)b., (e)(15.2.3)(B)(ii)b., and
(e)(15.2.3)(C) through (F)
(xv)
Gasoline Other Emission Control or Source System: (e)(16)
(xvi) Diesel NMHC Converting Catalyst:
sections (f)(1.2.2) and (f)(1.2.3)(A)
(xvii) Diesel NOx Converting Catalyst:
sections (f)(2.2.2), (f)(2.2.3)(A), and (f)(2.2.3)(C)
(xviii) Diesel Misfire: sections (f)(3.2.1)
and (f)(3.2.2)
(xix) Diesel Fuel
System: sections (f)(4.2.1), (f)(4.2.2), and (f)(4.2.3)
(xx) Diesel Exhaust Gas Sensor: sections
(f)(5.2.1)(A)(i), (f)(5.2.1)(A)(iv), (f)(5.2.1)(B)(i), (f)(5.2.1)(B)(iv),
(f)(5.2.2)(A), (f)(5.2.2)(D), (f)(5.2.3)(A), and (f)(5.2.4)(A)
(xxi) Diesel EGR System: sections (f)(6.2.1),
(f)(6.2.2), (f)(6.2.3), (f)(6.2.4), (f)(6.2.5), (f)(6.2.6)
(xxii) Diesel Boost Pressure Control System:
sections (f)(7.2.1), (f)(7.2.2), (f)(7.2.3), (f)(7.2.4), and
(f)(7.2.5)
(xxiii) Diesel NOx
Adsorber: sections (f)(8.2.1) and (f)(8.2.2)
(xxiv) Diesel PM Filter: sections (f)(9.2.1),
and (f)(9.2.5)
(xxv) Diesel CV
System: sections (f)(10.2.2) and (f)(10.2.3)
(xxvi) Diesel Engine Cooling System: sections
(f)(11.2.2)(C) and (f)(11.2.2)(D)
(xxvii) Diesel Cold Start Emission Reduction
Strategy: sections (f)(12.2.1), (f)(12.2.2), and (f)(12.2.3)
(xxviii) Diesel VVT System: sections
(f)(13.2.1), (f)(13.2.2), and (f)(13.2.3)
(xxix) Diesel Comprehensive Component: input
component rationality fault diagnostics, output component/system functional
checks, sections (f)(15.2.3)(A)(i) through (iii), (f)(15.2.3)(B)(i)b.,
(f)(15.2.3)(B)(ii)b., and (f)(15.2.3)(C) through (F)
(xxx) Diesel Other Emission Control or Source
System: (f)(16)
(C) For monitors that detect faults of more
than one major emission-related component (e.g., a single monitor that is used
to detect both oxygen sensor faults that are tied to the oxygen sensor
readiness bit and air-fuel ratio cylinder imbalance faults that are tied to the
fuel system readiness bit), the manufacturer shall include the monitor only in
the readiness status for the component/system that the monitor is primarily
calibrated, intended, or expected to detect faults of in use.
(D) The readiness status for each of the
monitored components or systems shall indicate "not complete" whenever fault
memory has been cleared or erased by a means other than that allowed in section
(d)(2). Normal vehicle shut down (i.e., key off, engine off) may not cause the
readiness status to indicate "not complete".
(E) Subject to Executive Officer approval, if
monitoring is disabled for a multiple number of driving cycles due to the
continued presence of extreme operating conditions (e.g., cold ambient
temperatures, high altitudes), readiness status for the subject monitoring
system may be set to indicate "complete" without monitoring having been
completed. Executive Officer approval shall be based on the conditions for
monitoring system disablement and the number of driving cycles specified
without completion of monitoring before readiness is indicated as
"complete".
(F) If the manufacturer
elects to additionally indicate readiness status through the MIL in the key on,
engine off position as provided for in section (d)(2.1.3), the readiness status
shall be indicated in the following manner: If the readiness status for all
monitored components or systems is "complete", the MIL shall continuously
illuminate in the key on, engine off position for at least 15 seconds as
required by section (d)(2.1.2). If the readiness status for one or more of the
monitored components or systems is "not complete", after 15-20 seconds of
operation in the key on, engine off position with the MIL illuminated
continuously as required by section (d)(2.1.2), the MIL shall blink once per
second for 5-10 seconds. The data stream value for MIL status (section
(g)(4.2)) shall indicate "commanded off" during this sequence unless the MIL
has also been "commanded on" for a detected
fault.
(4.2)
Data Stream: The following signals shall be made available on demand through
the standardized data link connector in accordance with SAE J1979 or SAE
J1979-2 specifications, whichever is applicable. The actual signal value shall
always be used instead of a default or limp home value.
(4.2.1) For all vehicles:
(A) Calculated load value, number of stored
confirmed fault codes, engine coolant temperature, engine speed, absolute
throttle position (if equipped with a throttle), vehicle speed, OBD
requirements to which the engine is certified (e.g., California OBD II, EPA
OBD, European OBD, non-OBD), and MIL status (i.e., commanded-on or
commanded-off).
(B) For all
vehicles so equipped: Fuel control system status (e.g., open loop, closed loop,
etc.), fuel trim (short term, long term, secondary), fuel pressure, ignition
timing advance, intake air temperature, manifold absolute pressure, air flow
rate from mass air flow sensor, secondary air status (upstream, downstream, or
atmosphere), oxygen sensor output, air/fuel ratio sensor
output.
(4.2.2)
Additionally, for all 2005 and subsequent model year vehicles using the ISO
15765-4 protocol for the standardized functions required in section (g), the
following signals shall be made available:
(A)
Absolute load, fuel level (if used to enable or disable any other diagnostics),
relative throttle position (if equipped with a throttle), barometric pressure
(directly measured or estimated), engine control module system voltage,
commanded equivalence ratio, catalyst temperature (if directly measured or
estimated for purposes of enabling the catalyst monitor(s)), monitor status
(i.e., complete this driving cycle, or not complete this driving cycle) since
last engine shut-off for each monitor used for readiness status, time elapsed
since engine start, distance traveled while MIL activated, distance traveled
since fault memory last cleared, and number of warm-up cycles since fault
memory last cleared.
(i) For all 2015 and
subsequent model year vehicles: type of fuel currently being used.
(ii) For 30 percent of 2019, 60 percent of
2020, and 100 percent of 2021 and subsequent model year vehicles: engine fuel
rate, vehicle fuel rate, modeled exhaust flow (mass/time), engine reference
torque, engine friction--percent torque, actual engine--percent torque,
odometer reading, and test group or engine family (whichever is
applicable).
(iii) For all vehicles
using SAE J1979, monitor status (i.e., disabled for the rest of this driving
cycle)
(B) For all
vehicles so equipped:
(i) Ambient air
temperature, evaporative system vapor pressure, commanded purge valve duty
cycle/position, commanded EGR valve duty cycle/position, EGR error between
actual and commanded, PTO status (active or not active), redundant absolute
throttle position (for electronic throttle or other systems that utilize two or
more sensors), absolute pedal position, redundant absolute pedal position, and
commanded throttle motor position.
(ii) For all 2013 and subsequent model year
vehicles so equipped:
a. EGR temperature,
variable geometry turbo control status (e.g., open loop, closed loop),
reductant level (e.g., urea tank fill level), alcohol fuel percentage, NOx
adsorber regeneration status, NOx adsorber deSOx status, hybrid battery pack
remaining charge; and
b. distance
traveled while low/empty SCR reductant driver warning/inducement
active.
(iii) For all
2019 and subsequent model year vehicles so equipped: NOx sensor
corrected.
(iv) For all 2022 and
subsequent model year medium-duty vehicles equipped with diesel engines: NOx
mass emission rate - engine out and NOx mass emission rate -
tailpipe.
(v) For all 2024 and
subsequent model year medium-duty vehicles (including MDPVs) certified to an
engine dynamometer tailpipe emission standard so equipped: DEF dosing mode (A,
B, C, etc.), target ammonia storage level on SCR, modeled actual ammonia
storage level on SCR, SCR intake temperature, SCR outlet temperature, stability
of NOx sensor reading, EGR mass flow rate, hydrocarbon doser flow rate,
hydrocarbon doser injector duty cycle, aftertreatment fuel pressure, charge air
cooler outlet temperature, propulsion system active, distance since reflash or
control module replacement, commanded/target fresh air flow, crankcase pressure
sensor output, crankcase oil separator rotational speed, and evaporative system
purge pressure sensor output.
(vi)
For all 2024 and subsequent model year medium-duty gasoline vehicles (including
MDPVs) certified to an engine dynamometer tailpipe emission standard so
equipped: commanded DEF dosing, DEF dosing rate, and DEF usage for current
driving cycle.
(C) For
2019 and subsequent model year gasoline vehicles so equipped: NOx sensor
output.
(D) For 2019 and subsequent
model year hybrid vehicles, hybrid/EV charging state, hybrid/EV battery system
voltage, and hybrid/EV battery system current.
(E) For vehicles required to meet the
requirements of title 13, CCR section
1976(b)(1)(G)6.,
distance traveled since evap monitoring decision.
(F) Additionally, for vehicles using SAE
J1979-2:
(i) Fuel pressure from the
high-pressure and low-pressure fuel system, if so equipped
(ii) Cylinder-specific misfire
counts
(iii) EVAP system sealing
status for vehicles with evaporative systems that can be sealed when commanded
by an enhanced scan tool.
(4.2.3) Additionally, for all 2010 and
subsequent model year vehicles with a diesel engine:
(A) Calculated load (engine torque as a
percentage of maximum torque available at the current engine speed), driver's
demand engine torque (as a percentage of maximum engine torque), actual engine
torque (as a percentage of maximum engine torque), engine oil temperature (if
used for emission control or any OBD diagnostics), time elapsed since engine
start; and
(B) Fuel level (if used
to enable or disable any other diagnostics), barometric pressure (directly
measured or estimated), engine control module system voltage; and
(C) Monitor status (i.e., complete this
driving cycle, or not complete this driving cycle) since last engine shut-off
for each monitor used for readiness status, distance traveled (or engine run
time for engines not utilizing vehicle speed information) while MIL activated,
distance traveled (or engine run time for engines not utilizing vehicle speed
information) since fault memory last cleared, and number of warm-up cycles
since fault memory last cleared;
(i) For all
vehicles using SAE J1979, monitor status (i.e., disabled for the rest of this
driving cycle); and
(D)
For all engines so equipped: absolute throttle position, relative throttle
position, fuel injection timing, manifold surface temperature, charge air
cooler temperature, ambient air temperature, commanded EGR valve duty
cycle/position, actual EGR valve duty cycle/position, EGR error between actual
and commanded, PTO status (active or not active), absolute pedal position,
redundant absolute pedal position, commanded throttle motor position, fuel
rate, boost pressure, commanded/target boost pressure, turbo inlet air
temperature, fuel rail pressure, commanded fuel rail pressure, PM filter inlet
pressure, PM filter inlet temperature, PM filter outlet pressure, PM filter
outlet temperature, PM filter delta pressure, exhaust pressure sensor output,
exhaust gas temperature sensor output, injection control pressure, commanded
injection control pressure, turbocharger/turbine speed, variable geometry turbo
position, commanded variable geometry turbo position, turbocharger compressor
inlet temperature, turbocharger compressor inlet pressure, turbocharger turbine
inlet temperature, turbocharger turbine outlet temperature, wastegate valve
position, glow plug lamp status, PM sensor output, and NOx sensor output;
(i) For all 2019 and subsequent model year
vehicles so equipped: diesel exhaust fluid (DEF) sensor output (concentration
and temperature), commanded DEF dosing, DEF usage for the current driving
cycle, and DEF dosing rate;
(E) For all 2010 and subsequent model year
medium-duty vehicles with a diesel engine certified on an engine dynamometer:
NOx NTE control area status (i.e., inside control area, outside control area,
inside manufacturer-specific NOx NTE carve-out area, or NTE deficiency for NOx
active area) and PM NTE control area status (i.e., inside control area, outside
control area, inside manufacturer-specific PM NTE carve-out area, or NTE
deficiency for PM active area);
(F)
For all 2013 and subsequent model year vehicles, normalized trigger for PM
filter regeneration, PM filter regeneration status;
(G) For all 2013 and subsequent model year
vehicles, average distance (or engine run time for engines not utilizing
vehicle speed information) between PM filter regenerations, and
(H) For all 2019 and subsequent model year
vehicles, cylinder fuel rate.
(I)
For all 2022 and subsequent model year medium-duty vehicles equipped with
diesel engines, engine rated power; and
(J) For all 2024 and subsequent model year
medium-duty vehicles (including MDPVs) certified to an engine dynamometer
tailpipe emission standard, engine rated speed.
(4.2.4) For purposes of the calculated load,
torque, fuel rate, and modeled exhaust flow parameters in sections
(g)(4.2.1)(A), (g)(4.2.2)(A)(ii), (g)(4.2.3)(A), and (g)(4.2.3)(H),
manufacturers shall report the most accurate values that are calculated within
the applicable electronic control unit (e.g., the engine control
module).
(4.3) Freeze
Frame.
(4.3.1) For vehicles using SAE J1979:
(A) "Freeze frame" information required to be
stored pursuant to sections (d)(2.2.7), (e)(3.4.4), (e)(6.4.4), (f)(3.4.2)(B),
and (f)(4.4.2)(D) shall be made available on demand through the standardized
data link connector in accordance with SAE J1979 specifications.
(B) "Freeze frame" conditions must include
the fault code which caused the data to be stored and all of the signals
required in section (g)(4.2.1)(A) except number of stored confirmed fault
codes, OBD requirements to which the engine is certified, MIL status, and
absolute throttle position in accordance with (g)(4.3.1)(C). Freeze frame
conditions shall also include all of the signals required on the vehicle in
sections (g)(4.2.1)(B), (g)(4.2.2)(A) through (g)(4.2.2)(A)(i),
(g)(4.2.2)(B)(i) through (g)(4.2.2)(B)(ii)a., (g)(4.2.3)(A) through
(g)(4.2.3)(D), and (g)(4.2.3)(F) that are used for diagnostic or control
purposes in the specific diagnostic or emission-critical powertrain control
unit that stored the fault code except: oxygen sensor output, air/fuel ratio
sensor output, catalyst temperature, evaporative system vapor pressure, glow
plug lamp status, PM sensor output, NOx sensor output, monitor status since
last engine shut off, distance traveled while MIL activated, distance traveled
since fault memory last cleared, number of warm-up cycles since fault memory
last cleared, DEF sensor output, commanded DEF dosing, DEF usage for the
current driving cycle, and DEF dosing rate.
(C) In lieu of including the absolute
throttle position data specified in (g)(4.2.1)(A) in the freeze frame data,
diagnostic or emission-critical powertrain control units that do not use the
absolute throttle position data may include the relative throttle position data
specified in (g)(4.2.2)(A) or pedal position data specified in
(g)(4.2.2)(B).
(D) Only one frame
of data is required to be recorded. Manufacturers may choose to store
additional frames provided that at least the required frame can be read by a
scan tool meeting SAE J1978 specifications.
(4.3.2) For vehicles using SAE J1979-2:
(A) "Freeze frame" information required to be
stored pursuant to sections (d)(2.2.7), (e)(3.4.4), (e)(6.4.4), (f)(3.4.2)(B),
and (f)(4.4.2)(D) shall be made available on demand through the standardized
data link connector in accordance with SAE J1979-2 specifications.
(B) "Freeze frame" conditions shall include
the fault code which caused the data to be stored and all of the signals
required in section (g)(4.2.1)(A) except number of stored confirmed fault
codes, OBD requirements to which the engine is certified, MIL status, and
absolute throttle position in accordance with (g)(4.3.2)(C). Freeze frame
conditions shall also include all of the signals required on the vehicle in
sections (g)(4.2.1)(B), (g)(4.2.2)(A) through (g)(4.2.2)(A)(i),
(g)(4.2.2)(B)(i) through (g)(4.2.2)(B)(ii)a., (g)(4.2.2)(F)(i), (g)(4.2.3)(A)
through (g)(4.2.3)(D), and (g)(4.2.3)(F) that are used for diagnostic or
control purposes in the specific diagnostic or emission-critical powertrain
control unit that stored the fault code except: oxygen sensor output, air/fuel
ratio sensor output, catalyst temperature, evaporative system vapor pressure,
glow plug lamp status, PM sensor output, NOx sensor output, monitor status
since last engine shut off, distance traveled while MIL activated, distance
traveled since fault memory last cleared, number of warm-up cycles since fault
memory last cleared, DEF sensor output, commanded DEF dosing, DEF usage for the
current driving cycle, and DEF dosing rate.
(C) In lieu of including the absolute
throttle position data specified in (g)(4.2.1)(A) in the freeze frame data,
diagnostic or emission-critical powertrain control units that do not use the
absolute throttle position data may include the relative throttle position data
specified in (g)(4.2.2)(A) or pedal position data specified in
(g)(4.2.2)(B).
(D) Freeze frame
conditions shall be stored on two data frames per fault code (as described in
section (d)(2.2.7)(B)). The OBD II system shall have the ability to store
freeze frame conditions for a minimum of five fault codes per diagnostic or
emission critical powertrain control unit on the
vehicle.
(4.4)
Fault Codes
(4.4.1) For all monitored
components and systems, stored pending, confirmed, and permanent fault codes
shall be made available through the diagnostic connector in accordance with SAE
J1979 or SAE J1979-2 specifications, whichever is applicable. Standardized
fault codes conforming to SAE J2012 shall be employed. Manufacturers shall use
2-byte fault codes (in accordance with SAE J2012) for vehicles using SAE J1979
and use 3-byte fault codes (in accordance with SAE J2012) for vehicles using
SAE J1979-2.
(4.4.2) Except as
otherwise specified in sections (e) and (f), the stored fault code shall, to
the fullest extent possible, pinpoint the likely cause of the malfunction. To
the extent feasible on all 2005 and subsequent model year vehicles,
manufacturers shall use separate fault codes for every diagnostic where the
diagnostic and repair procedure or likely cause of the failure is different.
(A) Additionally, for monitors required to
support test results in accordance with section (g)(4.5) on vehicles using SAE
J1979-2, except as provided below, a unique fault code shall be associated with
each monitor. A manufacturer may request Executive Officer approval to use a
specific fault code for more than one monitor. The Executive Officer shall
approve the request upon determining that there is no available unique
SAE-defined fault code for each of the monitors or, based on
manufacturer-submitted information, it is technically not feasible to support a
unique fault code for each of the monitors (e.g., it is not technically
feasible to split multiple test results from a single supported fault code into
single test results for multiple supported fault codes).
(4.4.3) Manufacturers shall use appropriate
SAE-defined fault codes of SAE J2012 (e.g., P0xxx, P2xxx) whenever possible.
With Executive Officer approval, manufacturers may use manufacturer-defined
fault codes in accordance with SAE J2012 specifications (e.g., P1xxx). Factors
to be considered by the Executive Officer for approval shall include the lack
of available SAE-defined fault codes, uniqueness of the diagnostic or monitored
component, expected future usage of the diagnostic or component, and estimated
usefulness in providing additional diagnostic and repair information to service
technicians. Manufacturer-defined fault codes shall be used consistently (i.e.,
the same fault code may not be used to represent two different failure modes)
across a manufacturer's entire product line.
(4.4.4) A fault code (pending and/or
confirmed, as required in sections (d) (e), and (f)) shall be stored and
available to an SAE J1978 scan tool within 10 seconds after a diagnostic has
determined that a malfunction has occurred. A permanent fault code shall be
stored and available to an SAE J1978 scan tool no later than the end of an
ignition cycle (including electronic control unit shutdown) in which the
corresponding confirmed fault code causing the MIL to be illuminated has been
stored.
(4.4.5) Pending fault
codes:
(A) On all 2005 and subsequent model
year vehicles, pending fault codes for all components and systems (including
continuously and non-continuously monitored components) shall be made available
through the diagnostic connector in accordance with SAE J1979 (e.g.,
Mode/Service $07) or SAE J1979-2 (e.g., Service $19 subfunction $42)
specifications, whichever is applicable.
(B) On all 2005 and subsequent model year
vehicles, a pending fault code(s) shall be stored and available through the
diagnostic connector for all currently malfunctioning monitored component(s) or
system(s), regardless of the MIL illumination status or confirmed fault code
status (e.g., even after a pending fault has matured to a confirmed fault code
and the MIL is illuminated, a pending fault code shall be stored and available
if the most recent monitoring event indicates the component is
malfunctioning).
(C) Manufacturers
using alternate statistical protocols for MIL illumination as allowed in
section (d)(2.2.6) shall submit to the Executive Officer a protocol for setting
pending fault codes. The Executive Officer shall approve the proposed protocol
upon determining that, overall, it is equivalent to the requirements in
sections (g)(4.4.5)(A) and (B) and that it effectively provides service
technicians with a quick and accurate indication of a pending
failure.
(4.4.6)
Permanent fault codes:
(A) Permanent fault
codes for all components and systems shall be made available through the
diagnostic connector in a standardized format that distinguishes permanent
fault codes from both pending fault codes and confirmed fault codes.
(B) A confirmed fault code shall be stored as
a permanent fault code no later than the end of the ignition cycle and
subsequently at all times that the confirmed fault code is commanding the MIL
on (e.g., for currently failing systems but not during the 40 warm-up cycle
self-healing process described in section (d)(2.4)).
(C) Permanent fault codes shall be stored in
NVRAM and may not be erasable by any scan tool command (generic or enhanced) or
by disconnecting power to the on-board computer.
(D) Permanent fault codes may not be erased
when the control module containing the permanent fault codes is reprogrammed
unless the following occur:
(i) For vehicles
using SAE J1979 and not included in the phase-in specified in section
(g)(4.4.6)(D)(ii) below, the readiness status (refer to section (g)(4.1)) for
all monitored components and systems is set to "not complete" in conjunction
with the reprogramming event.
(ii)
For 30 percent of 2019, 60 percent of 2020, and 100 percent of 2021 and
subsequent model year vehicles using SAE J1979, the readiness bits (refer to
section (g)(4.1)) for all monitored components and systems in all modules that
reported supported readiness for a readiness bit other than the comprehensive
components readiness bit are set to "not complete" in conjunction with the
reprogramming event.
(iii) For
vehicles using SAE J1979-2, the readiness bits (refer to section (g)(4.1)) for
all monitored components and systems in the module containing the permanent
fault code are set to "not complete" in conjunction with the reprogramming
event.
(E) The OBD II
system shall have the ability to store a minimum of four current confirmed
fault codes as permanent fault codes in NVRAM. If the number of confirmed fault
codes currently commanding the MIL on exceeds the maximum number of permanent
fault codes that can be stored, the OBD II system shall store the earliest
detected confirmed fault codes as permanent fault codes. If additional
confirmed fault codes are stored when the maximum number of permanent fault
codes is already stored in NVRAM, the OBD II system may not replace any
existing permanent fault code with the additional confirmed fault
codes.
(4.5)
Test Results
(4.5.1) Except as provided for in
section (g)(4.5.5), for all monitored components and systems for gasoline
vehicles identified in sections (e)(1) through (e)(8) and (e)(13) and for
diesel engine vehicles identified in sections (f)(1) through (f)(9) and
(f)(13), results of the most recent monitoring of the components and systems
and the test limits established for monitoring the respective components and
systems shall be stored and available through the data link in accordance with
SAE J1979 (i.e., Service/Mode $06) or SAE J1979-2 (i.e., Service $19
subfunction $06) specifications. For the monitors identified in sections
(e)(3), (e)(6.2.1)(C), (e)(13), (f)(3), and (f)(13) (i.e., misfire monitors,
VVT system monitors, fuel system air-fuel ratio cylinder imbalance monitors),
the manufacturer shall meet the requirements of section (g)(4.5.4)(C)
below.
(4.5.2) The test results
shall be reported such that properly functioning components and systems (e.g.,
"passing" systems) do not store test values outside of the established test
limits.
(4.5.3) Except as required
under sections (g)(4.5.4)(D) and (E) below, the test results shall be stored
until updated by a more recent valid test result or the fault memory of the OBD
II system computer is cleared. Upon fault memory being cleared, test results
reported for monitors that have not yet completed since the last time the fault
memory was cleared shall report values that do not indicate a failure (i.e., a
test value which is outside of the test limits).
(4.5.4) Additionally, for vehicles using ISO
15765-4 (see section (g)(3.4)) as the communication protocol:
(A) The test results and limits shall be made
available in the standardized format specified in SAE J1979 or SAE J1979-2,
whichever is applicable, for the ISO 15765-4 protocol. Test results using
vehicle manufacturer-defined monitor identifications (i.e., SAE J1979 OBDMIDs
in the range of $E1-$FF) may not be used.
(B) Test limits shall include both minimum
and maximum acceptable values and shall be reported for all test results
required in section (g)(4.5.1). The test limits shall be defined so that a test
result equal to either test limit is a "passing" value, not a "failing"
value.
(C) The test results for the
following monitors shall be calculated and reported in the standardized format
specified in SAE J1979 or SAE J1979-2, whichever is applicable:
(i) For 2005 and subsequent model year
vehicles, the misfire monitors (section (e)(3) or (f)(3)).
(ii) For 25 percent of 2009, 50 percent of
2010, and 100 percent of 2011 and subsequent model year vehicles equipped with
VVT systems, the VVT monitors (section (e)(13) or (f)(13)).
(iii) For 30 percent of 2019, 60 percent of
2020, and 100 percent of 2021 and subsequent model year gasoline vehicles,
dedicated monitors used to detect fuel system air-fuel ratio cylinder imbalance
malfunctions (section (e)(6.2.1)(C)).
(D) Monitors that have not yet completed
since the last time the fault memory was cleared shall report values of zero
for the test result and test limits.
(E) All test results and test limits shall
always be reported and the test results shall be stored until updated by a more
recent valid test result or the fault memory of the OBD II system computer is
cleared. For monitors with multiple pass/fail criteria (e.g., a purge flow
diagnostic that can pass upon seeing a rich shift, lean shift, or engine speed
change), on 25 percent of 2009, 50 percent of 2010, and 100 percent of 2011 and
subsequent model year vehicles, only the test results used in the most recent
decision shall be reported with valid results and limits while test results not
used in the most recent decision shall report values of zero for the test
results and limits (e.g., a purge flow monitoring event that passed based on
seeing a rich shift shall report the results and the limits of the rich shift
test and shall report values of zero for the results and limits of the lean
shift and engine speed change tests).
(F) The OBD II system shall store and report
unique test results for each separate diagnostic (e.g., an OBD II system with
individual evaporative system diagnostics for 0.040 inch and 0.020 inch leaks
shall separately report 0.040 inch and 0.020 inch test
results).
(4.5.5) The
requirements of section (g)(4.5) do not apply to the following monitors:
(A) For gasoline vehicles:
(i) Misfire monitors, fuel system monitors,
and VVT system monitors unless otherwise specified in section (g)(4.5.4)(C);
and
(ii) Oxygen sensor circuit and
out-of-range monitors on 2004 through 2018 model year
vehicles.
(B) For diesel
vehicles:
(i) VVT system monitors unless
otherwise specified in section (g)(4.5.4)(C); and
(ii) Monitored components and systems
identified in sections (f)(1) through (f)(9) that are required to be monitored
continuously on 2004 through 2018 model year vehicles.
(C) For all 2019 and subsequent model year
vehicles:
(i) Circuit and out-of-range
monitors that are required to be continuous;
(ii) Gasoline and diesel exhaust gas sensor
feedback monitors specified in sections (e)(7.2.1)(C), (e)(7.2.2)(E),
(f)(5.2.1)(A)(iii), (f)(5.2.1)(B)(iii), and (f)(5.2.2)(C);
(iii) Gasoline fuel system monitors specified
in sections (e)(6.2.1)(A), (e)(6.2.1)(B), (e)(6.2.2), and (e)(6.2.4);
and
(iv) Diesel feedback control
monitors specified in sections (f)(2.2.3)(D), (f)(4.2.4), (f)(6.2.4),
(f)(7.2.5), (f)(8.2.3), and (f)(9.2.7).
(4.6) Software Calibration Identification
(4.6.1) On all vehicles, a software
calibration identification number (CAL ID) for the diagnostic or emission
critical powertrain control unit(s) shall be made available through the
standardized data link connector in accordance with the SAE J1979 or SAE
J1979-2 specifications, whichever is applicable. Except as provided for in
section (g)(4.6.3), for 2009 and subsequent model year vehicles, the OBD II
system shall use a single software calibration identification number (CAL ID)
for each diagnostic or emission critical powertrain control unit(s) that
replies to a generic scan tool with a unique module address.
(4.6.2) A unique CAL ID shall be used for
every emission-related calibration and/or software set having at least one bit
of different data from any other emission-related calibration and/or software
set. Control units coded with multiple emission or diagnostic calibrations
and/or software sets shall indicate a unique CAL ID for each variant in a
manner that enables an off-board device to determine which variant is being
used by the vehicle. Control units that utilize a strategy that will result in
MIL illumination if the incorrect variant is used (e.g., control units that
contain variants for manual and automatic transmissions but will illuminate the
MIL if the variant selected does not match the type of transmission on the
vehicle) are not required to use unique CAL IDs.
(4.6.3) For 2009 and subsequent model year
vehicles, manufacturers may request Executive Officer approval to respond with
more than one CAL ID per diagnostic or emission critical powertrain control
unit. Executive Officer approval of the request shall be based on the method
used by the manufacturer to ensure each control unit will respond to a SAE
J1978 scan tool with the CAL IDs in order of highest to lowest priority with
regards to areas of the software most critical to emission and OBD II system
performance.
(4.7)
Software Calibration Verification Number
(4.7.1) All 2005 [FN2] and subsequent model
year vehicles shall use an algorithm to calculate a calibration verification
number (CVN) that verifies the on-board computer software integrity in
diagnostic or emission critical powertrain control units. The CVN shall be made
available through the standardized data link connector in accordance with the
SAE J1979 or SAE J1979-2 specifications, whichever is applicable. The CVN shall
be capable of being used to determine if the emission-related software and/or
calibration data are valid and applicable for that vehicle and CAL ID. For 50
percent of 2010 and 100 percent of 2011 and subsequent model year vehicles, one
CVN shall be made available for each CAL ID made available and each CVN shall
be output to a generic scan tool in the same order as the CAL IDs are output to
the scan tool to allow the scan tool to match each CVN to the corresponding CAL
ID.
(4.7.2) Manufacturers shall
request Executive Officer approval of the algorithm used to calculate the CVN.
Executive Officer approval of the algorithm shall be based on the complexity of
the algorithm and the difficulty in achieving the same CVN with modified
calibration values.
(4.7.3) The CVN
shall be calculated at least once per driving cycle and stored until the CVN is
subsequently updated. The stored CVN value may not be erased when fault memory
is erased by a generic scan tool in accordance with SAE J1979 or SAE J1979-2
specifications, whichever is applicable, or during normal vehicle shut down
(i.e., key off, engine off).
(4.7.4) When a CVN request message is
received by the on-board computer, the stored CVN value shall be made available
through the data link connector to a generic scan tool.
(A) Except as provided below in sections
(g)(4.7.4)(B) and (C), when a CVN request is received, the on-board computer
may not respond with negative response codes (i.e., may not use delayed timing
in sending the CVN and may not respond with a message indicating the CVN value
is not currently available) and may not respond with a default value. Default
value is defined as any value or space holder that is not a valid CVN
value.
(B) If the CVN request
message is received within the first 600 seconds of vehicle operation after a
reprogramming event or a non-volatile memory clear or within the first 600
seconds of vehicle operation after a volatile memory clear or battery
disconnect, the on-board computer may respond with a negative response code
directing the scan tool to wait or resend the request message after the delay.
Such responses and delays shall conform to the specifications for transmitting
CVN data contained in SAE J1979 or SAE J1979-2, whichever is
applicable.
(C) If a communication
malfunction is preventing access to a CVN value for reporting in response to a
scan tool request, a default CVN value may be reported in lieu of a valid CVN
value provided that:
(i) a pending fault code
is stored or a confirmed fault code is stored with the MIL commanded on
pinpointing a communication fault for the module that is unable to report a
valid CVN, and
(ii) the default CVN
value used cannot be mistaken for a valid CVN (e.g., all zeros or all question
marks for the default value).
(4.7.5) For purposes of Inspection and
Maintenance (I/M) testing, manufacturers shall make the CVN and CAL ID
combination information available for all 2008 and subsequent model year
vehicles in a standardized electronic format that allows for off-board
verification that the CVN is valid and appropriate for a specific vehicle and
CAL ID. The manufacturer shall use the most recent standardized electronic
format detailed in Attachment E: CAL ID and CVN Data of ARB Mail-Out #MSC
06-23, December 21, 2006, incorporated by reference. Manufacturers shall submit
the CVN and CAL ID information to the Executive Officer not more than 25 days
after the close of a calendar quarter.
(4.8) Vehicle Identification Number:
(4.8.1) All 2005 and subsequent model year
vehicles shall have the vehicle identification number (VIN) available in a
standardized format through the standardized data link connector in accordance
with SAE J1979 or SAE J1979-2 specifications, whichever is applicable. Only one
electronic control unit per vehicle shall report the VIN to an SAE J1978 scan
tool.
(4.8.2) If the VIN is
reprogrammable:
(A) For 2012 and subsequent
model year vehicles not included in the phase-in specified in section
(g)(4.8.2)(B) below, all emission-related diagnostic information (i.e., all
information required to be erased in accordance with SAE J1979 specifications
when a Mode/Service $04 clear/reset emission-related diagnostic information
command is received) shall be erased in conjunction with the reprogramming of
the VIN.
(B) For 30 percent of
2019, 60 percent of 2020, and 100 percent of 2021 and subsequent model year
vehicles using SAE J1979, in conjunction with reprogramming of the VIN, the OBD
II system shall erase all emission-related diagnostic information identified in
section (g)(4.10.1) in all control modules that reported supported readiness
for a readiness bit other than the comprehensive components readiness
bit.
(C) For vehicles using SAE
J1979-2, in conjunction with reprogramming of the VIN, the OBD II system shall
erase all emission-related diagnostic information identified in section
(g)(4.10.1) in the control module that was
reprogrammed.
(4.9) ECU Name: The name of each electronic
control unit that responds to an SAE J1978 scan tool with a unique address or
identifier shall be communicated in a standardized format in accordance with
SAE J1979 (i.e., ECUNAME in Service/Mode $09, InfoType $0A) or SAE J1979-2
(i.e., ECUNAME in Service $22, InfoType $F80A), whichever is applicable. Except
as specified for vehicles with more than one engine control unit, communication
of the ECU name in a standardized format is required on 50 percent of 2010, 75
percent of 2011, and 100 percent of 2012 and subsequent model year vehicles.
For vehicles with more than one engine control unit (e.g., a 12 cylinder engine
with two engine control units, each of which controls six cylinders),
communication of the ECU name is required on all 2010 and subsequent model year
vehicles.
(4.10) Erasure of
Emission-Related Diagnostic Information:
(4.10.1) For purposes of section (g)(4.10),
"emission-related diagnostic information" includes at least all the following:
(A) Readiness status (section
(g)(4.1))
(B) Data stream
information (section (g)(4.2)) including MIL status, number of stored confirmed
fault codes, distance traveled (or engine run time for engines not utilizing
vehicle speed information) while MIL activated, number of warm-up cycles since
fault memory last cleared, distance traveled (or engine run time for engines
not utilizing vehicle speed information) since fault memory last cleared, and
monitor status.
(C) Freeze frame
information (section (g)(4.3))
(D)
Pending and confirmed fault codes (section (g)(4.4))
(E) Test results (section
(g)(4.5))
(4.10.2) For 30
percent of 2019, 60 percent of 2020, and 100 percent of 2021 and subsequent
model year vehicles, the emission-related diagnostic information shall be
erased as a result of a command by any scan tool (generic or enhanced) and may
be erased if the power to the on-board computer is disconnected. At a minimum,
the emission-related diagnostic information shall be erased as a result of a
command by a scan tool while in the key on, engine off position.
(A) For vehicles using SAE J1979, except as
provided for in sections (g)(4.4.6)(D), (g)(4.8.2), and (g)(4.10.4), if any of
the emission-related diagnostic information is erased as a result of a command
by a scan tool, all emission-related diagnostic information shall be erased
from all control units that reported supported readiness for a readiness bit
other than the comprehensive component readiness bit. For these control units,
the OBD II system may not erase a subset of the emission-related diagnostic
information in response to a scan tool command (e.g., in such cases, the OBD II
system may not erase only one of three stored fault codes or only information
from one control unit without erasing information from the other control
unit(s)).
(B) For vehicles using
SAE J1979-2, except as provided for in sections (g)(4.4.6)(D), (g)(4.8.2), and
(g)(4.10.4):
(i) If any of the
emission-related diagnostic information is erased as a result of a functional
Service $14 request by a scan tool, all emission-related diagnostic information
shall be erased from all control units. For these control units, the OBD II
system may not erase a subset of the emission-related diagnostic information in
response to a scan tool command (e.g., in such cases, the OBD II system may not
erase only one of three stored fault codes or only information from one control
unit without erasing information from the other control unit(s)).
(ii) If any of the emission-related
diagnostic information is erased as a result of a physical Service $14 request
by a scan tool, all emission-related diagnostic information shall be erased in
only that control unit that received the physical Service $14 request (i.e., no
other control unit is required to erase emission-related diagnostic information
if it did not receive a physical Service $14 request). For the control units
that received the physical Service $14 request, the OBD II system may not erase
a subset of the emission-related diagnostic information in response to a scan
tool command (e.g., in such cases, the OBD II system may not erase only one of
three stored fault codes).
(4.10.3) A manufacturer may request Executive
Officer approval to be exempt from erasing all emission-related diagnostic
information from all control units while in the key on, engine off position for
the purposes of safety or component protection. The manufacturer shall propose
alternate conditions (i.e., conditions other than or in addition to the key on,
engine off position) to erase the emission-related diagnostic information. The
Executive Officer shall approve the alternate conditions upon determining that
the manufacturer has demonstrated all of the following:
(A) The alternate erasure conditions are
required for safety or component protection,
(B) The manufacturer defines conditions that
can be reasonably satisfied in the vehicle service environment in which all
emission-related diagnostic information from control units shall be erased. The
OBD II system may not allow a scan tool to erase a subset of the
emission-related diagnostic information, and
(C) All details of the erasure protocol
during these alternate conditions are reported pursuant to title 13, CCR,
section 1969.
(4.10.4) A manufacturer may request Executive
Officer approval for an alternate erasure protocol in cases where a malfunction
activates a component-protection or safety-related default mode. The Executive
Officer shall approve the request for an alternate erasure protocol upon
determining that the manufacturer has demonstrated all of the following:
(A) The default mode is activated for
component protection or safety purposes,
(B) The alternate erasure protocol applies
solely to control units that report supported readiness for only the
comprehensive component readiness bit. All emission-related diagnostic
information from all control units that report supported readiness for
readiness bits other than comprehensive components shall be erased pursuant to
(g)(4.10.2) or (g)(4.10.3) above,
(C) There exists key on, engine off position
conditions that can be reasonably satisfied in the vehicle service environment
in which all emission-related diagnostic information in these control module(s)
can be erased, and
(D) All details
of the alternate erasure protocol are reported pursuant to title 13, CCR,
section 1969.
(4.11) Off-Board Service Request: For
vehicles using SAE J1979-2, the vehicle shall have the ability to perform the
following functions if commanded by a generic scan tool in accordance with SAE
J1979-2 specifications:
(4.11.1) For vehicles
with evaporative systems that can be sealed when commanded by an enhanced scan
tool, seal the evaporative system for at least 30 minutes in duration as a
result of a command by a generic scan tool.
(4.12) Status Bits: For vehicles using SAE
J1979-2, the following status bits shall be made available in accordance with
SAE J1979-2 specifications:
(4.12.1) Bit 0:
"TestFailed"
(4.12.2) Bit 1:
"TestFailedThisOperationCycle"
(4.12.3) Bit 2: "pendingDTC"
(4.12.4) Bit 3: "confirmedDTC"
(4.12.5) Bit 4:
"testNotCompletedSinceLastClear"
(4.12.6) Bit 6:
"testNotCompletedThisOperationCycle"
(5)
In-use Performance Ratio Tracking
Requirements:
(5.1) For each monitor
required in sections (e) and (f) to separately report an in-use performance
ratio, manufacturers shall implement software algorithms to report a numerator
and denominator in the standardized format specified below and in accordance
with the SAE J1979 (i.e., Mode $09) or SAE J1979-2 (i.e., Service $19
subfunction $06) specifications, whichever is applicable.
(5.2) Numerical Value Specifications:
(5.2.1) For the numerator, denominator,
general denominator, and ignition cycle counter:
(A) Each number shall have a minimum value of
zero and a maximum value of 65,535 with a resolution of one.
(B) Each number shall be reset to zero only
when a non-volatile memory reset occurs (e.g., reprogramming event, etc.) or,
if the numbers are stored in KAM, when KAM is lost due to an interruption in
electrical power to the control module (e.g., battery disconnect, etc.).
Numbers may not be reset to zero under any other circumstances including when a
scan tool command to clear fault codes or reset KAM is received.
(C) If either the numerator or denominator
for a specific component reaches the maximum value of 65,535 ±2, both
numbers shall be divided by two before either is incremented again to avoid
overflow problems.
(D) If the
ignition cycle counter reaches the maximum value of 65,535 ±2, the
ignition cycle counter shall rollover and increment to zero on the next
ignition cycle to avoid overflow problems.
(E) If the general denominator reaches the
maximum value of 65,535 ±2, the general denominator shall rollover and
increment to zero on the next driving cycle that meets the general denominator
definition to avoid overflow problems.
(F) If a vehicle is not equipped with a
component (e.g., oxygen sensor bank 2, secondary air system), the corresponding
numerator and denominator for that specific component shall always be reported
as zero.
(5.2.2) For the
ratio:
(A) The ratio shall have a minimum
value of zero and a maximum value of 7.99527 with a resolution of
0.000122.
(B) A ratio for a
specific component shall be considered to be zero whenever the corresponding
numerator is equal to zero and the corresponding denominator is not
zero.
(C) A ratio for a specific
component shall be considered to be the maximum value of 7.99527 if the
corresponding denominator is zero or if the actual value of the numerator
divided by the denominator exceeds the maximum value of
7.99527.
(6)
Vehicle Operation and Control
Strategies Tracking Requirements:
(6.1) For all 2010 and subsequent model year
medium-duty vehicles equipped with diesel engines, manufacturers shall
implement software algorithms to individually track and report in a
standardized format the engine run time while being operated in the following
conditions:
(6.1.1) Total engine run
time;
(6.1.2) Total idle run time
(with "idle" defined as accelerator pedal released by driver, engine speed
greater than or equal to 50 to 150 rpm below the normal warmed-up idle speed
(as determined in the drive position for vehicles equipped with an automatic
transmission), PTO not active, and either vehicle speed less than or equal to
one mile per hour or engine speed less than or equal to 200 rpm above normal
warmed-up idle);
(6.1.3) Total run
time with PTO active.
(6.1.4) Total
run time with EI-AECD #1 active;
(6.1.5) Total run time with EI-AECD #2
active; and so on up to
(6.1.6)
Total run time with EI-AECD #n active.
(6.1.7) For 2024 and subsequent model year
medium-duty vehicles (including MDPVs) certified to an engine dynamometer
tailpipe emission standard:
(A) total run time
with no delivery of reductant used to control NOx emissions (e.g., diesel
exhaust fluid) due to insufficient exhaust temperature, and
(B) total run time with exhaust temperature
below 200 degrees Celsius as measured just upstream of the NOx converting
catalyst. If an engine has more than one NOx converting catalyst, tracking
shall be based on the temperature upstream of the catalyst that is closest to
the engine.
(6.1.8) For
2010 through 2012 model year vehicles, manufacturers may define "idle" in
section (g)(6.1.2) above as accelerator pedal released by driver, vehicle speed
less than or equal to one mile per hour, and PTO not
active.
(6.2) For all
2010 and subsequent model year light-duty vehicles equipped with diesel
engines, manufacturers shall implement software algorithms to individually
track and report in a standardized format the engine run time while being
operated in the following conditions:
(6.2.1)
Total engine run time;
(6.2.2)
Total run time with EI-AECD #1 active;
(6.2.3) Total run time with EI-AECD #2
active; and so on up to
(6.2.4)
Total run time with EI-AECD #n active.
(6.3) For 30 percent of 2019, 60 percent of
2020, and 100 percent of 2021 and subsequent model year vehicles with gasoline,
diesel, or alternate-fueled engines, manufacturers shall implement software
algorithms to individually track and report in a standardized format the
following:
(6.3.1) Total engine run
time
(6.3.2) Total engine idle run
time
(6.3.3) Total distance
traveled
(6.3.4) Total fuel
consumed
(6.3.5) Total positive
kinetic energy
(6.3.6) Total engine
output energy
(6.3.7) Total
propulsion system active time
(6.3.8) Total idle propulsion system active
time
(6.3.9) Total city propulsion
system active time
(6.4)
For 25 percent of 2019, 50 percent of 2020, and 100 percent of 2021 and
subsequent model year plug-in hybrid electric vehicles, manufacturers shall
implement software algorithms to individually track and report in a
standardized format the following:
(6.4.1)
Total distance traveled in charge depleting operation with engine off
(6.4.2) Total distance traveled in charge
depleting operation with engine running
(6.4.3) Total distance traveled in
driver-selectable charge increasing operation
(6.4.4) Total fuel consumed in charge
depleting operation
(6.4.5) Total
fuel consumed in driver-selectable charge increasing operation
(6.4.6) Total grid energy consumed in charge
depleting operation with engine off
(6.4.7) Total grid energy consumed in charge
depleting operation with engine running
(6.4.8) Total grid energy into the
battery
(6.5) For 30
percent of 2019, 60 percent of 2020, and 100 percent of 2021 and subsequent
model year vehicles equipped with active off-cycle credit technologies,
manufacturers shall submit a plan for Executive Officer approval in accordance
with (g)(6.8) to implement software algorithms to individually track and report
in a standardized format the following:
(6.5.1) Active Off-Cycle Credit Technology
#1;
(6.5.2) Active Off-Cycle Credit
Technology #2; and so on up to
(6.5.3) Active Off-Cycle Credit Technology
#n.
(6.6) Numerical Value
Specifications:
(6.6.1) For each counter
specified in sections (g)(6.1), (g)(6.2), and (g)(6.12):
(A) Each number shall conform to the
standardized format specified in SAE J1979 or SAE J1979-2, whichever is
applicable.
(B) Except as provided
in section (g)(6.6.1)(B)(i) below, each number shall be reset to zero only when
a non-volatile memory reset occurs (e.g., reprogramming event). Numbers may not
be reset to zero under any other circumstances including when a scan tool
(generic or enhanced) command to clear fault codes or reset KAM is received.
(i) For counters specified in section
(g)(6.12.1) in arrays described in section (g)(6.12.2)(A), each number shall be
reset to zero when any of the following occur:
a. A scan tool command to clear fault codes
is received;
b. An NVRAM reset
occurs (e.g., reprogramming event); or
c. If the numbers are stored in KAM, when KAM
is lost due to an interruption in electrical power to the control module (e.g.,
battery disconnect).
(C) For counters specified in section
(g)(6.12), the OBD II system shall store each number within 600 seconds after
the end of a driving cycle.
(D) For
each counter specified in sections (g)(6.1) and (g)(6.2), if any of the
individual counters reach the maximum value, all counters shall be divided by
two before any are incremented again to avoid overflow
problems.
(6.6.2) For
each counter specified in section (g)(6.3) through (g)(6.5):
(A) Each number shall be stored twice, one
representing the lifetime of the vehicle and the second representing recent
operation.
(i) For the lifetime counters, each
number shall be reset to zero only when data stored for the in-use performance
tracking is reset to zero, as specified in section (g)(5.2.1)(B).
(ii) For the recent operation counters, each
number shall be reset to zero when the recent operation counter for cumulative
propulsion system active time reaches 50 hours or a scan tool command to clear
fault codes is received.
(B) If any of the individual lifetime
counters reach the maximum value, all lifetime counters shall be divided by two
before any are incremented again to avoid overflow problems.
(C) The counters shall be made available to a
generic scan tool in accordance with the SAE J1979 or SAE J1979-2
specifications, whichever is applicable, and may be rescaled when displayed, if
required by the SAE specifications (e.g., seconds to hours, minutes, and
seconds).
(6.6.3) For
each parameter specified in section (g)(6.14)):
(A) For parameters stored in the data type
described in section (g)(6.14.4)(A):
(i) Each
number shall be reset to zero when any of the following occur:
a. A scan tool command to clear fault codes
is received;
b. An NVRAM reset
occurs (e.g., reprogramming event); or
c. If the numbers are stored in KAM, when KAM
is lost due to an interruption in electrical power to the control module (e.g.,
battery disconnect).
(ii)
The OBD II system shall store each number within 10 seconds after all counters
in section (g)(6.14.2) have stopped tracking in each driving
cycle.
(B) For parameters
stored in the data type described in section (g)(6.14.4)(B):
(i) Each number shall be reset to zero only
when a non-volatile memory reset occurs (e.g., reprogramming event). Numbers
may not be reset to zero under any other circumstances including when a scan
tool (generic or enhanced) command to clear fault codes or reset KAM is
received.
(ii) The OBD II system
shall store each number within 600 seconds after the end of a driving
cycle.
(C) The parameters
shall conform to the standardized format specified in SAE J1979 or SAE J1979-2,
whichever is applicable.
(6.7) Specifications of EI-AECDs
(6.7.1) For purposes of section (g)(6.7), the
following terms shall be defined as follows:
(A) "Purpose" is defined as the objective of
the EI-AECD when it is activated (e.g., EGR valve protection);
(B) "Action" is defined as a specific
component/element act that is commanded when the EI-AECD is activated (e.g.,
EGR system is derated);
(C)
"Parameter" is defined as a component/element (e.g., ECT, oil temperature) used
to determine when to activate the EI-AECD; and
(D) "Condition" is defined as the specific
characteristic/state exhibited by the parameter (e.g., ECT above 100 degrees
Celsius) that triggers activation of the EI-AECD.
(6.7.2) Each unique combination of action,
parameter, and condition within a purpose shall be tracked as a separate
EI-AECD and increment the timer(s) at all times the condition necessary to
activate the EI-AECD is present.
(A) For
EI-AECDs that implement an action of variable degree based on the varying
characteristics of a parameter (e.g., derate EGR more aggressively as engine
oil temperature continues to increase), the EI-AECD shall be tracked by
incrementing two separate timers within a single EI-AECD (e.g., EI-AECD #1
timer 1 and EI-AECD #1 timer 2) as follows:
(i) The first of the two timers shall be
incremented whenever the EI-AECD is commanding some amount of reduced emission
control effectiveness up to but not including 75 percent of the maximum reduced
emission control effectiveness that the EI-AECD is capable of commanding during
in-use vehicle or engine operation. For example, an overheat protection
strategy that progressively derates EGR and eventually shuts off EGR as oil
temperature increases would accumulate time for the first timer from the time
derating of EGR begins up to the time that EGR is derated 75 percent. As a
second example, an overheat protection strategy that advances fuel injection
timing progressively up to a maximum advance of 15 degrees crank angle as the
engine coolant temperature increases would accumulate time for the first timer
from the time advance is applied up to the time that advance reaches 11.25
degrees (75 percent of the maximum 15 degrees).
(ii) The second of the two timers shall be
incremented whenever the EI-AECD is commanding 75 percent or more of the
maximum reduced emission control effectiveness that the EI-AECD is capable of
commanding during in-use vehicle or engine operation. For example, the second
timer for the first example EI-AECD identified in section (g)(6.7.2)(A)(i)
would accumulate time from the time that EGR is derated 75 percent up to and
including when EGR is completely shut off. For the second example EI-AECD
identified in section (g)(6.7.2)(A)(i), the second timer would accumulate time
from the time fuel injection timing advance is at 11.25 degrees up to and
including the maximum advance of 15 degrees.
(6.7.3) A manufacturer may request Executive
Officer approval to combine multiple unique actions, parameters, and/or
conditions to be tracked within a single EI-AECD. The manufacturer shall submit
a plan for combining, tracking, and incrementing the EI-AECD to the Executive
Officer for approval. Executive Officer approval of the plan shall be based on
the effectiveness and the equivalence of the incrementing plan to determine the
amount of EI-AECD activity per condition relative to the measure of EI-AECD
activity under section (g)(6.7.2).
(6.7.4) For EI-AECDs that are activated
solely due to elevation, the timer shall be incremented only for the portion of
EI-AECD activation when the elevation is below 8000 feet (e.g., the timer for
an EI-AECD that is activated when the elevation is above 5000 feet shall be
incremented only when the EI-AECD is active and the elevation is below 8000
feet).
(6.7.5) For EI-AECDs that
are initially activated due to engine warm-up and are subsequently reactivated
after the engine has warmed up, the timer shall be incremented only when the
EI-AECD is active after the initial engine warm-up (e.g., an EI-AECD that turns
off an emission control at low engine coolant temperature would not increment
the timer during initial warm-up but would increment the timer if coolant
temperature subsequently dropped below the low temperature and reactivated the
EI-AECD later in the driving cycle).
(6.7.6) If more than one EI-AECD is currently
active, the timers for both EI-AECDs shall accumulate time, regardless if there
is overlap or redundancy in the commanded action (e.g., two different EI-AECDs
independently but simultaneously commanding EGR off shall both accumulate time
in their respective timers).
(6.8) Specifications of Active Off-Cycle
Credit Technologies: Manufacturers shall submit a plan for Executive Officer
approval of tracking of active off-cycle credit technologies. Executive Officer
approval of the plan shall be granted upon determination that the manufacturer
has developed counters that will accurately track the off-cycle technology
usage per the criteria in subsections (g)(6.8.1) or (g)(6.8.2) below. Each
active off-cycle credit technology shall be tracked with two separate counters
within a single active off-cycle credit technology (e.g., Active Off-Cycle
Credit Technology #1 counter 1 and Active Off-Cycle Credit Technology #1
counter 2) as follows:
(6.8.1) For active
off-cycle credit technologies where the driver has no direct control over the
activation of the technology (e.g., active grill shutters), counter 1 shall
increment (time) whenever the technology is active (i.e., in a state intended
to reduce CO2 emissions). For technologies that can have
a varying amount of action (e.g., an active ride height system that
progressively decreases the ride height based on increasing vehicle speed),
counter 1 shall increment (time) when the system is active at a level
representing less than 75 percent of the maximum adjustment or authority and
counter 2 shall increment (time) when the system is active at a level
representing 75 percent or more of its maximum adjustment or
authority.
(6.8.2) For active
off-cycle credit technologies where the driver must take action to achieve the
CO2 reduction benefits of the technology (e.g., driver
coaching or feedback-based systems alerting the driver to take action to avoid
unnecessary braking or acceleration), counter 1 shall increment (time) when the
technology is enabled and counter 2 shall increment (count) when system prompts
the driver and the driver positively responds to the prompt such that the
benefits of the technology are achieved. As an example, a vehicle may have a
driver selectable 'eco' mode that prompts the driver to release the accelerator
pedal earlier than normal when the vehicle senses an upcoming braking event is
needed, therefore encouraging the driver to coast down instead of maintaining
speed and braking later. In such a case, counter 1 would identify the
cumulative time the 'eco' mode was selected and counter 2 would count the
number of occurrences where the driver was alerted to an upcoming need for
braking and the driver positively responded by releasing the accelerator and
coasting rather than maintaining speed and then transitioning directly to
braking.
(6.9) For data
parameters specified in sections (g)(6.3) through (g)(6.5), all data directly
collected from vehicles owned by a private individual by either ARB or by a
third party contracted directly by ARB shall be:
(6.9.1) Obtained with the voluntary and
informed consent of the vehicle operator; and
(6.9.2) Collected and stored in a manner in
accordance with required data security and record keeping policies applicable
to ARB to protect the data from:
(a)
unauthorized access; or
(b) being
used to identify the individual vehicle (i.e., vehicle identification number or
license plate number) or registered owner.
(6.10) Nothing in section (g)(6) obligates a
vehicle manufacturer to collect the data specified in sections (g)(6.3) through
(g)(6.5) from individual vehicles or make the data available to any party other
than ARB.
(6.11) The data specified
in sections (g)(6.3) through (g)(6.5) reflect vehicle operation in various real
world conditions including different driving, environmental, and vehicle weight
conditions that may not correspond to regulated test procedures. Vehicle fuel
consumption and greenhouse gas (GHG) emission levels will vary based on such
conditions and as a result, this data may not correspond to the test conditions
and/or test procedures associated with California's GHG emission standards
specified in title 13, CCR section
1961.3. Compliance with the GHG
emission standards applicable to 2017 and subsequent model year passenger cars,
light-duty trucks, and medium-duty passenger vehicles is determined in
accordance with the standards and test procedures specified in title 13, CCR
section 1961.3.
(6.12) NOx Emission Tracking Requirements:
(6.12.1) For all 2022 and subsequent model
year medium-duty vehicles equipped with diesel engines, manufacturers shall
implement software algorithms to track and report in a standardized format the
following parameters:
(A) NOx mass - engine
out (g);
(B) NOx mass - tailpipe
(g);
(C) Engine output energy
(kWh);
(D) Distance traveled
(km);
(E) Engine run time
(hours);
(F) Vehicle fuel
consumption (liters).
(6.12.2) The parameters in section
(g)(6.12.1) shall be stored in the four data arrays described below. Data in
each array shall be updated at a frequency of 1 Hertz.
(A) Active 100 Hour Array.
(i) When the NOx sensors used to determine
the NOx mass parameters listed in section (g)(6.12.1) are all reporting valid
NOx concentration data, data for all parameters in section (g)(6.12.1) shall be
stored in the Active 100 Hour Array.
(ii) When the total engine run time value
(or, for hybrid vehicles, total propulsion system active time) that is stored
in Bin 1 (defined in section (g)(6.12.3)(A) below) of the Active 100 Hour Array
reaches 100 hours, all stored data shall be transferred to the Stored 100 Hour
Array described in section (g)(6.12.2)(B). All data in the Active 100 Hour
Array shall be reset to zero and begin incrementing anew.
(B) Stored 100 Hour Array.
(i) The Stored 100 Hour Array is a static
repository for data stored by the Active 100 Hour Array. Stored 100 Hour Array
data are overwritten with the data stored in the Active 100 Hour Array only
when the total engine run time (or, for hybrid vehicles, total propulsion
system active time) stored in Bin 1 (defined in section (g)(6.12.3)(A) below)
of the Active 100 Hour Array reaches 100 hours.
(C) Lifetime Array.
(i) When the NOx sensors used to determine
the NOx mass parameters listed in section (g)(6.12.1) are all reporting valid
NOx concentration data, data for all parameters in section (g)(6.12.1) shall be
stored in the Lifetime Array.
(ii)
The Lifetime Array maintains a running total of parameter data for the actual
life of the engine.
(D)
Lifetime Engine Activity Array.
(i) The
parameters in section (g)(6.12.1)(C) through (F) are stored in the Lifetime
Engine Activity Array whenever the engine is running regardless of NOx sensor
status.
(ii) The Lifetime Engine
Activity Array maintains a running total of parameter data for the actual life
of the engine.
(6.12.3) Each parameter in each array in
section (g)(6.12.2) shall be stored in a series of bins that are defined as
indicated below. References to "rated power" mean the engine's rated net brake
power.
(A) "Bin 1" stores the total value of
the parameter in a given array. The values in Bins 2 through 14 must sum to
equal the value in Bin 1.
(B) "Bin
2" stores data when the vehicle speed is zero kilometers per hour (km/h) for
any level of engine power output;
(C) Bins that store data when the engine
power output is less than or equal to 25 percent of rated power:
(i) "Bin 3" is for vehicle speeds greater
than zero km/h and less than or equal to 16 km/h (10 mph);
(ii) "Bin 4" is for vehicle speeds greater
than 16 km/h and less than or equal to 40 km/h (25 mph);
(iii) "Bin 5" is for vehicle speeds greater
than 40 km/h and less than or equal to 64 km/h (40 mph);
(iv) "Bin 6" is for vehicle speeds greater
than 64 km/h.
(D) Bins
that store data when the engine power output is greater than 25 percent of
rated power and less than or equal to 50 percent of rated power:
(i) "Bin 7" is for vehicle speeds greater
than zero km/h and less than or equal to 16 km/h (10 mph);
(ii) "Bin 8" is for vehicle speeds greater
than 16 km/h and less than or equal to 40 km/h (25 mph);
(iii) "Bin 9"is for vehicle speeds greater
than 40 km/h and less than or equal to 64 km/h (40 mph);
(iv) "Bin 10" is for vehicle speeds greater
than 64 km/h.
(E) Bins
that store data when the engine power output is greater than 50 percent of
rated power:
(i) "Bin 11" is for vehicle
speeds greater than zero km/h and less than or equal to 16 km/h (10
mph);
(ii) "Bin 12" is for vehicle
speeds greater than 16 km/h and less than or equal to 40 km/h (25
mph);
(iii) "Bin 13" is for vehicle
speeds greater than 40 km/h and less than or equal to 64 km/h (40
mph);
(iv) "Bin 14" is for vehicle
speeds greater than 64 km/h.
(F) "Bin 15" stores data only when the engine
is operating within the NOx NTE control area and none of the NTE exclusion
criteria are satisfied. For 2026 and subsequent medium-duty vehicles certified
to a chassis dynamometer tailpipe emission standard, Bin 15 shall be set to
zero at all times.
(G) "Bin 16"
stores data only when an active PM filter regeneration event is being
commanded.
(H) "Bin 17" stores the
total value of the parameter in a given array only when the pause conditions of
section (g)(6.12.5)(A) are met.
(I)
Storage of data in Bins 1 through 14 occurs independently of data storage in
Bins 15 and 16, and is not interrupted or otherwise affected by activity
related to Bins 15 and 16.
(6.12.4) The engine-out and tailpipe NOx mass
parameters that are calculated by the OBD system to fulfill the requirements in
section (g)(6.12) and data stream requirements in section (g)(4.2) must not
have an error of more than +/- 20 percent, or alternatively at the
manufacturer's discretion, 0.10 g/bhp-hr when divided by the net brake work of
the engine. This requirement applies only to the NOx mass parameters in
sections (g)(6.12) and (g)(4.2). Manufacturers shall report the most accurate
values that are calculated within the applicable electronic control unit (e.g.,
the engine control module). The NOx mass values shall furthermore be calculated
using the most accurate NOx concentration and exhaust flow rate values that are
calculated within the applicable electronic control unit. Any negative
concentrations reported by a NOx sensor must be set to zero when used in a NOx
mass calculation. Any tracking and reporting of negative NOx mass data must be
done separately from the parameters covered by this regulation. Manufacturers
shall not include a humidity correction factor when calculating NOx mass. The
Executive Officer shall determine compliance with this requirement by comparing
data from the OBD system and the test facility that are submitted by the
manufacturer as described in section (i)(2.32). Specifically, the Executive
Officer shall compare the total tailpipe NOx mass calculated by the OBD system
for the test cycle with the total NOx mass measured by the test facility and
give consideration to the consistency of the behavior of the two sets of
instantaneous NOx mass values over the test cycle. Notwithstanding the
compliance determination based on the data submitted as described in section
(i)(2.32), manufacturers may not include any calibration/software feature which
adversely impacts the accuracy of the calculated NOx mass values relative to
the accuracy demonstrated at the time of certification when the engine operates
in conditions outside of the certification testing environment.
(6.12.5) Pause conditions for tracking:
(A) Except for malfunctions described in
section (g)(6.12.5)(B) below, the OBD system shall continue tracking all
parameters listed in section (g)(6.12.1) if a malfunction has been detected and
the MIL is commanded on. Within 10 seconds of the MIL being commanded on,
tracked data shall only be stored in Bin 17 as described in section
(g)(6.12.3)(H) and storage of data in all other bins (Bins 1-16) shall be
paused. When the malfunction is no longer detected and the MIL is no longer
commanded on, tracking of all parameters in section (g)(6.12.1) shall resume in
Bins 1-16 and shall pause in Bin 17 within 10 seconds.
(B) The OBD system shall pause tracking of
all parameters listed in section (g)(6.12.1) within 10 seconds if any of the
conditions in sections (g)(6.12.5)(B)(i) through (iii) below occur. When the
condition no longer occurs (e.g., the engine stop lamp is not commanded on),
tracking of all parameters in section (g)(6.12.1) shall resume within 10
seconds:
(i) A malfunction of any component
used to determine vehicle speed has been detected and the MIL is commanded on
for that malfunction;
(ii) A NOx
sensor malfunction has been detected and the MIL is commanded on for that
malfunction;
(iii) The engine stop
lamp (if equipped) is commanded on.
(C) The manufacturer may request Executive
Officer approval to pause tracking of all parameters listed in section
(g)(6.12.1) if a malfunction occurs that is not covered under sections
(g)(6.12.5)(B)(i) through (iii) above (e.g., a light is commanded on for
vehicles with no engine stop lamps such that the driver is likely to stop the
vehicle, the odometer is lost, a malfunction of any component used as a primary
input to the exhaust gas flow model occurs). The Executive Officer shall
approve the request upon determining based on manufacturer submitted data
and/or engineering evaluation that the malfunction will significantly affect
the accuracy of the parameter values specified under section
(g)(6.12.1).
(6.12.6) The
data specified in section (g)(6.12) reflect vehicle operation in various real
world conditions including different driving, environmental, and engine load
conditions that may not correspond to regulated test procedures. Engine and
vehicle NOx emission levels will vary based on such conditions and as a result,
these data may not correspond to the test conditions and/or test procedures
associated with California's applicable standards for NOx emissions. Compliance
with the applicable standards for NOx emissions for diesel engines and vehicles
is determined in accordance with the applicable standards and corresponding
test procedures.
(6.13)
For all 2024 and subsequent model year medium-duty vehicles (including MDPVs)
certified to an engine dynamometer tailpipe emission standard so equipped,
manufacturers shall implement software algorithms to track and report in a
standardized format the parameters in sections (g)(6.13.1) and (6.13.2). Each
number shall be reset to zero only when a non-volatile memory reset occurs
(e.g., reprogramming event). Numbers may not be reset to zero under any other
circumstances including when a scan tool (generic or enhanced) command to clear
fault codes or reset KAM is received.
(6.13.1) Odometer reading at the beginning
and end of the last 3 PM filter regeneration events; and
(6.13.2) Lifetime counter of PM filter
regeneration events.
(6.14) Cold Start Emission Reduction Strategy
Tracking Requirements
(6.14.1) For purposes
of section (g)(6.14), the following terms shall be defined as follows:
(A) "Catalyst cold start tracking temperature
threshold" is defined as when the SCR catalyst temperature that is directly
measured or estimated for purposes of enabling DEF dosing reaches 180 degrees
Celsius;
(B) "FTP catalyst cold
start tracking time" is defined as the time from engine start until the
catalyst cold start tracking temperature threshold is achieved on an FTP
cycle;
(C) "Engine output energy",
in units of Joules (J) or Watts (W)*s, is defined by integrating brake engine
power output over time, with:
"Brake engine power output" = 2[LESS THAN EQUAL TO]2 x
(brake engine torque) x (engine RPM)/60 in units of W, and
"Brake engine torque" = (engine reference torque) x
[(indicated torque)--(friction torque)].
(D) "Specified FTP engine output energy" is
defined as the accumulated engine output energy measured from engine start
until the catalyst cold start tracking temperature threshold is achieved on an
FTP cycle.
(E) "Pre-SCR heat
energy" is defined as the heat energy flow prior to the SCR over time, with:
"Heat energy flow prior to the SCR" = (heat capacity of
exhaust gas (Cp)] x (exhaust mass flow
(mexhaust)) x (temperature difference between SCR inlet
and ambient) /1000.
(6.14.2) For 20 percent of 2026, 50 percent
of 2027, and 100 percent of 2028 and subsequent model year vehicles equipped
with diesel engines, manufacturers shall implement software algorithms to
individually track and report in a standardized format the following
parameters. During driving cycles where the CSERS monitoring conditions (as
defined in section (c)) are met at engine start, each parameter shall start
tracking from engine start until the conditions described below for each
parameter are met:
(A) Heat energy release
tracker #1 (kiloJoules (kJ)): track pre-SCR heat energy (in units of kJ) until
the FTP catalyst cold start tracking time is achieved.
(B) Heat energy release tracker #2 (kJ):
track pre-SCR heat energy until the specified FTP engine output energy is
achieved.
(C) Heat energy release
tracker #3 (kJ): track pre-SCR heat energy until the catalyst cold start
tracking temperature threshold is achieved.
(D) Engine output energy tracker #1 (kJ):
track engine output energy until the FTP catalyst cold start tracking time is
achieved.
(E) Engine output energy
tracker #2 (kJ): track engine output energy until the catalyst cold start
tracking temperature threshold is achieved.
(F) EGR mass flow tracker #1 (kilograms
(kg)): track EGR mass flow until the FTP catalyst cold start tracking time is
achieved.
(G) EGR mass flow tracker
#2 (kg): track EGR mass flow until the specified FTP engine output energy is
achieved.
(H) EGR mass flow tracker
#3 (kg): track EGR mass flow until the catalyst cold start tracking temperature
threshold is achieved.
(I) Timer #1
engine energy output accumulated time (seconds): track time until the specified
FTP engine output energy is achieved.
(J) Timer #2 catalyst cold start tracking
accumulated time (seconds): track time until the catalyst cold start tracking
temperature threshold is achieved.
(6.14.3) The OBD II system shall pause
tracking of all parameters listed in section (g)(6.14.2) above within 10
seconds if a malfunction of a component used as an input to any of the
parameters or a CSERS malfunction described in section (f)(12.2.2) or
(f)(12.2.3) has been detected and the MIL is commanded on for that malfunction.
When the malfunction is no longer detected and the MIL is no longer commanded
on, tracking of all parameters in section (g)(6.14.2) shall resume within 10
seconds.
(6.14.4) The parameters in
section (g)(6.14.2) shall be stored in the two data types described below.
(A) Current driving cycle data
(B) Historical data, using an exponentially
weighted moving average (EWMA) equation with lambda (λ) = 0.2 for
calculation of the historical data, with the EWMA equation as follows:
EWMA(t) = (1-λ)*EWMA(t-1) +
λ*Y(t) (for t = 1, 2, ..., n), where
EWMA(t) is the weighted mean of historical data (the
current weighted moving average),
EWMA(t-1) is the weighted mean of historical data
calculated one event prior to time t,
Y(t) is the observation at time t,
n is the number of measurements, and
λ is a constant that determines the degree of
weighting/filtering for the EWMA calculation.
(6.14.5) For the phase-in schedule described
in section (g)(6.14.2) above, the manufacturer may use an alternate phase-in
schedule in lieu of the required phase-in schedule if the alternate phase-in
schedule provides for equivalent compliance volume as defined in section (c)
with the exception that 100 percent of 2028 and subsequent model year vehicles
shall comply with the requirements.
(6.14.6) For 2023 through 2025 model year
vehicles, the manufacturer may meet the requirements in sections (g)(6.14.1)
through (6.14.4).
(7)
Exceptions to Standardization
Requirements.
(7.1) For medium-duty
vehicles equipped with a diesel engine certified on an engine dynamometer, a
manufacturer may request Executive Officer approval to use both:
(1) an alternate diagnostic connector, and
emission-related message structure and format in lieu of the standardization
requirements in sections (g)(2) and (4) that refer to SAE J1962, SAE J1978, SAE
J1979, or SAE J1979-2, and
(2) an
alternate communication protocol in lieu of the identified protocols in section
(g)(3). The Executive Officer shall approve the request if the alternate
diagnostic connector, communication protocol, and emission-related message
format and structure requested by the manufacturer meet the standardization
requirements in title 13, CCR section
1971.1 applicable for 2013 and
subsequent model year heavy-duty diesel engines and the information required to
be made available in section (g)(4.1) through (g)(6) (e.g., readiness status,
data stream parameters, permanent fault codes, vehicle operation tracking data)
is available in a standardized format through the alternate emission-related
message format.
(7.2) For
2004 model year vehicles only, wherever the requirements of sections (g)(2) and
(g)(4) reflect a substantive change from the requirements of title 13, CCR
sections 1968.1(e), (f),
(k), or (l) for the 2003
model year vehicles, the manufacturer may request Executive Officer approval to
continue to use the requirements of section
1968.1 in lieu of the requirements
of sections (g)(2) and (g)(4). The Executive Officer shall approve the request
upon determining that the manufacturer has submitted data and/or engineering
evaluation that demonstrate that software or hardware changes would be required
to comply with the requirements of sections (g)(2) and (g)(4) and that the
system complies with the requirements of sections
1968.1(e), (f),
(k), and (l).
(7.3) Whenever the requirements in section
(g) of this regulation require a manufacturer to meet a specific phase-in
schedule:
(7.3.1) The phase-in percentages
shall be based on the manufacturer's projected sales volume for all vehicles
subject to the requirements of title 13, CCR, section
1968.2 unless specifically stated
otherwise in section (g).
(7.3.2)
Manufacturers may use an alternate phase-in schedule in lieu of the required
phase-in schedule if the alternate phase-in schedule provides for equivalent
compliance volume as defined in section (c) except as specifically noted
elsewhere in section (g).
(7.3.3)
Small volume manufacturers may use an alternate phase-in schedule in accordance
with section (g)(7.3.2) in lieu of the required phase-in schedule or may meet
the requirement on all vehicles by the final year of the phase-in in lieu of
meeting the specific phase-in requirements for each model
year.
(7.4) Emissions
neutral diagnostics are exempt from the requirements of section (g) for fault
code storage, freeze frame information, and test results.
(7.5) Small volume manufacturers may meet the
requirement of section (g)(4.2.2)(E) on all 2022 and subsequent model year
vehicles in lieu of the phase-in schedule described in section
(g)(4.2.2)(E).
(7.6) For vehicles
using SAE J1979-2, a manufacturer may request Executive Officer approval to
meet the standardization requirements of section (g) using an alternate scan
tool that does not meet SAE J1978. The Executive Officer shall approve the
request upon determining that the SAE J1978 specifications do not adequately
accommodate the SAE J1979-2 specifications, and that the manufacturer has
submitted information that demonstrate the alternate scan tool is able to
access all information required for SAE J1979-2 vehicles and is able to perform
all the functions in title 13, CCR section
1968.2 required for SAE J1978
tools and applicable to vehicles meeting SAE J1979-2.
(8)
Data Reporting Requirements for
Over-the-Air Reprogramming(8.1) For
all 2024 and subsequent model year vehicles, if any of the data required to be
stored and made available pursuant to sections (g)(5) and (g)(6) would be
erased by an over-the-air reprogramming of any control module, the manufacturer
shall collect all lifetime data stored in the vehicle pursuant to these
sections using the over-air-network prior to their erasure.
(8.1.1) The manufacturer shall submit a
report to the Executive Officer containing the average value and standard
deviation of each collected parameters for each affected certified test group.
For vehicles using SAE J1979, the report shall meet the specifications of "Data
Record Reporting Procedures for Over-the-Air Reprogrammed Vehicles and
Engines", dated August 16, 2018, and hereby incorporated by reference. For
vehicles using SAE J1979-2, the report shall meet the specifications of "Data
Record Reporting Procedures for Over-the-Air Reprogrammed Vehicles and Engines
Using SAE J1979-2", dated December 15, 2021, and hereby incorporated by
reference. The manufacturer shall submit the report within 75 calendar days of
the availability of the calibration/software update to affected vehicles. The
manufacturer shall submit a separate report for each unique
calibration/software update.
(h)
Monitoring System Demonstration
Requirements For Certification
(1)
General.
(1.1) Certification
requires that manufacturers submit emission test data from one or more
durability demonstration test vehicles (test vehicles). For applications
certified on engine dynamometers, engines may be used instead of
vehicles.
(1.2) The Executive
Officer may approve other demonstration protocols if the manufacturer can
provide comparable assurance that the malfunction criteria are chosen based on
meeting emission requirements and that the timeliness of malfunction detection
is within the constraints of the applicable monitoring requirements.
(1.3) For alternate-fueled vehicles, the
manufacturer shall submit a plan for providing emission test data to the
Executive Officer for approval. The Executive Officer shall approve the plan if
it is determined that the appropriate monitors are tested with respect to the
components and systems on the vehicle and that the monitors are tested on the
appropriate fuel or fuel combinations.
(1.4) For flexible fuel vehicles capable of
operating on more than one fuel or fuel combinations, the manufacturer shall
submit a plan for providing emission test data to the Executive Officer for
approval. The Executive Officer shall approve the plan if it is determined to
be representative of expected in-use fuel or fuel combinations and provides
accurate and timely evaluation of the monitored systems.
(1.5) For vehicles that are equipped with
components/systems defined by any of the monitoring requirements in section (e)
and components/systems defined by any of the monitoring requirements in section
(f) (e.g., vehicles with gasoline lean-burn systems that utilize both gasoline
and diesel emission control technologies), the manufacturer shall submit a plan
for providing emission test data to the Executive Officer for approval. The
Executive Officer shall approve the plan if it is determined that the
appropriate monitors are tested with respect to the components and systems on
the vehicle and to the monitoring plan approved by the Executive Officer in
accordance section (d)(7.2).
(2)
Selection of Test
Vehicles:
(2.1) Prior to submitting
any applications for certification for a model year, a manufacturer shall
notify the Executive Officer of the test groups planned for that model year.
The Executive Officer will then select the test group(s) that the manufacturer
shall use as demonstration test vehicles to provide emission test data. The
selection of test vehicles for production vehicle evaluation, as specified in
section (j), may take place during this selection process.
(2.2) A manufacturer certifying one to five
test groups in a model year shall provide emission test data from a test
vehicle from one test group. A manufacturer certifying six to fifteen test
groups in a model year shall provide emission test data from test vehicles from
two test groups. A manufacturer certifying sixteen or more test groups in a
model year shall provide emission test data from test vehicles from three test
groups. The Executive Officer may waive the requirement for submittal of data
from one or more of the test groups if data have been previously submitted for
all of the test groups.
(2.2.1) If the
manufacturer is certifying a 2026 through 2028 model year test group(s) with a
PM filter filtering performance monitor meeting Option 2 in Table 3 at the
beginning of section (f) or in section (f)(9.2.1)(A)(ii)e.2., and the PM filter
monitor is not granted a deficiency for not meeting Option 2 or the minimum
acceptable ratio in section (d)(3.2.1)(G)(vi), the manufacturer may implement
one of the following options, but may not implement both options simultaneously
on the same test group:
(A) Option A: When
determining the number of test vehicles to test under section (h) for one of
the following two model years, for each test group meeting Option 2 in the
current model year, the manufacturer may exclude one test group from the total
number of test groups being certified for one of the following two model years
as long as the resulting total number of test groups is at least one. For
example, a manufacturer certifying a test group that meets Option 2 in the 2027
model year may exclude one test group from the total count of test groups being
certified in either the 2028 model year or the 2029 model year with the
exception that at least one vehicle must be tested under section (h) for the
2028 and 2029 model years. A manufacturer certifying only one test group in one
of the following two model years may not use this Option A for that model
year.
(B) Option B: The
manufacturer may use the provisions under section
(k)(7.3.2).
(2.3) Except as provided in sections
(h)(2.3.1) and (2.3.2) below, for the test vehicle(s), a manufacturer shall use
a certification emission durability test vehicle(s), a representative high
mileage vehicle(s), or a vehicle(s) aged to the end of the full useful life
using an ARB-approved alternative durability procedure (ADP).
(2.3.1) For the gasoline evaporative system
monitor testing, a manufacturer may use a production-representative vehicle in
lieu of the vehicles specified above.
(2.3.2) For 2022 and subsequent model year
medium-duty diesel vehicles (including MDPVs) certified to an engine
dynamometer tailpipe emission standard, the manufacturer shall use a test
engine that meets the provisions specified under title 13, CCR section
1971.1(i)
(2.3.4).
(3)
Required Testing for Gasoline/Spark-Ignited Vehicles:
Except as provided below, the manufacturer shall perform
single-fault testing based on the applicable FTP test with the following
components/systems set at their malfunction criteria limits as determined by
the manufacturer for meeting the requirements of section (e):
(3.1) Exhaust Gas Sensors:
(3.1.1) The manufacturer shall perform a test
with all primary oxygen sensors (conventional switching sensors and wide range
or universal sensors) used for fuel control simultaneously possessing a
response rate deteriorated to the malfunction limit calibrated to the emission
threshold malfunction criteria (e.g., 1.5 times the standard) in section
(e)(7.2.1)(A). For conventional switching sensors, the manufacturer shall
perform a test for each of the following malfunctions:
(1) the single worst case response rate
malfunction among all symmetric and asymmetric patterns required by section
(e)(7.2.1)(A), and
(2) the worst
case asymmetric response rate malfunction that results in slower transitions
from rich-to-lean or lean-to-rich sensor output (i.e., asymmetric slow response
malfunction). For wide range or universal sensors, the manufacturer shall
perform a test for each of the following malfunctions:
(1) the single worst case response rate
malfunction among all symmetric and asymmetric patterns required by section
(e)(7.2.1)(A), and
(2) the
symmetric response rate malfunction that results in slower transitions from
rich-to-lean and lean-to-rich sensor output (i.e., symmetric slow response
malfunction). For systems where the same response rate pattern meets the
criteria of (1) and (2) above, only one demonstration test is required. For the
response rate patterns not tested, the manufacturer is required to provide the
data and/or engineering analysis used to determine that the tested response
pattern for criterion (1) will result in the worst case emissions compared to
all the other response rate malfunctions. Manufacturers shall also perform a
test for any other oxygen sensor parameter of the primary oxygen sensor that
can cause vehicle emissions to exceed the emission threshold malfunction
criteria in section (e)(7.2.1)(A) (e.g., 1.5 times the applicable standards due
to a shift in air/fuel ratio at which oxygen sensor switches, decreased
amplitude). Manufacturers shall also perform a test of any oxygen sensor
parameter of the secondary oxygen sensor that can cause vehicle emissions to
exceed the emission threshold malfunction criteria in section (e)(7.2.2)(A).
When performing additional test(s), all primary and secondary (if applicable)
oxygen sensors used for fuel control shall be operating at the malfunction
criteria limit for the applicable parameter only. All other primary and
secondary oxygen sensor parameters shall be with normal
characteristics.
(3.1.2) For vehicles utilizing sensors other
than oxygen sensors for primary fuel control (e.g., hydrocarbon sensors), the
manufacturer shall submit, for Executive Officer approval, a demonstration test
plan for performing testing of all of the sensor parameters that can cause
vehicle emissions to exceed the emission threshold malfunction criteria (e.g.,
1.5 times the applicable standards). The Executive Officer shall approve the
plan if it is determined that it will provide data that will assure proper
performance of the diagnostics of the sensors, consistent with the intent of
section (h).
(3.2) EGR
System: The manufacturer shall perform a test at each flow limit calibrated to
the emission threshold malfunction criteria (e.g., 1.5 times the standard) in
sections (e)(8.2.1) and (e)(8.2.2).
(3.3) VVT System: For 2006 through 2008 model
year Low Emission II applications and all 2009 and subsequent model year
vehicles, the manufacturer shall perform a test at each target error limit and
slow response limit calibrated to the emission threshold malfunction criteria
(e.g., 1.5 times the FTP standard) in sections (e)(13.2.1) and (13.2.2). In
conducting the VVT system demonstration tests, the manufacturer may use
computer modifications to cause the VVT system to operate at the malfunction
limit if the manufacturer can demonstrate that the computer modifications
produce test results equivalent to an induced hardware malfunction.
(3.4) Fuel System:
(3.4.1) For vehicles with adaptive feedback
based on the primary fuel control sensor(s), the manufacturer shall perform a
test with the adaptive feedback based on the primary fuel control sensor(s) at
the rich limit(s) and a test at the lean limit(s) established by the
manufacturer and calibrated to the emission threshold malfunction criteria
(e.g., 1.5 times the standard) in section (e)(6.2.1)(A). For purposes of fuel
system testing, the fault(s) induced may result in a uniform distribution of
fuel and air among the cylinders. Non-uniform distribution of fuel and air used
to induce a fault may not cause misfire.
(3.4.2) For vehicles with feedback based on a
secondary fuel control sensor(s) and subject to the malfunction criteria in
section (e)(6.2.1)(B), the manufacturer shall perform a test with the feedback
based on the secondary fuel control sensor(s) at the rich limit(s) and a test
at the lean limit(s) established by the manufacturer and calibrated to the
emission threshold malfunction criteria (e.g., 1.5 times the standard) in
section (e)(6.2.1)(B).
(3.4.3) For
vehicles subject to the malfunction criteria in section (e)(6.2.1)(C)
(monitoring of air-fuel ratio cylinder imbalance faults), the manufacturer
shall perform a test at the malfunction limit(s) calibrated to the emission
threshold malfunction criteria (e.g., 1.5 times the standard) in section
(e)(6.2.1)(C). The manufacturer shall perform the test at the rich limit and
another test at the lean limit with a fault induced on the worst case cylinder
for each limit. The manufacturer shall submit data and/or analysis
demonstrating that a fault of the cylinder(s) will result in the worst case
emissions for each malfunction limit.
(3.4.4) For other fuel metering or control
systems, the manufacturer shall perform a test at the criteria
limit(s).
(3.4.5) In conducting the
fuel system demonstration tests, the manufacturer may use computer
modifications to cause the fuel system to operate at the malfunction limit if
the manufacturer can demonstrate that the computer modifications produce test
results equivalent to an induced hardware malfunction.
(3.5) Misfire: The manufacturer shall perform
a test at the malfunction limit calibrated to the emission threshold
malfunction criteria (e.g., 1.5 times the standard) in section (e)(3.2.2)(A).
For plug-in hybrid electric vehicles, the manufacturer shall perform a test at
the malfunction limit calibrated to the emission threshold malfunction criteria
(e.g., 1.5 times the standard) specified in section (e)(3.2.3)(B). A misfire
monitor demonstration test is not required for plug-in hybrid electric vehicles
using the malfunction criteria in section (e)(3.2.3)(A).
(3.6) Secondary Air System: The manufacturer
shall perform a test at the low flow limit calibrated to the emission threshold
malfunction criteria (e.g., 1.5 times the standard) in sections (e)(5.2.2)(A),
(e)(5.2.3)(A), and (5.2.3)(B).
(3.7) Catalyst System: The manufacturer shall
perform a test using a catalyst system deteriorated to the applicable emission
threshold malfunction criteria (e.g., 1.5 times the standard) in section
(e)(1.2) using methods established by the manufacturer in accordance with
sections (e)(1.2.7) and (1.2.8).
(3.8) Heated Catalyst Systems: The
manufacturer shall perform a test at the malfunction limit established by the
manufacturer and calibrated to the emission threshold malfunction criteria
(e.g., 1.5 times the standard) in section (e)(2.2.1).
(3.9) Cold Start Emission Reduction Strategy:
The manufacturer shall perform a test at the malfunction limit calibrated to
the emission threshold malfunction criteria (e.g., 1.5 times the standard) for
each component monitored according to sections (e)(11.2.1)(A), (e)(11.2.2)(B),
or (e)(11.2.3)(A)(ii). In conducting the cold start emission reduction strategy
demonstration tests, the manufacturer may use computer modifications to cause
the cold start emission reduction strategy to operate at the malfunction limit
if the manufacturer can demonstrate that the computer modifications produce
test results equivalent to an induced hardware malfunction.
(3.10) Other Emission Control or Source
Systems: The manufacturer shall conduct demonstration tests for all other
emission control components designed and calibrated to an emission threshold
malfunction criteria (e.g., 1.5 times any of the applicable emission standards)
(e.g., hydrocarbon traps, adsorbers) under the provisions of section
(e)(16).
(3.11) Evaporative System:
For 2017 and subsequent model year vehicles, the manufacturer shall perform a
test of the evaporative system monitor with a leak size specified in section
(e)(4.2.2)(C) (i.e., leak caused by a 0.020" inch diameter orifice) or an
alternate orifice diameter, if approved, under section (e)(4.2.3) or
(e)(4.2.4). The manufacturer shall use an orifice of this leak size described
in section (e)(4.2.1) to conduct the testing. The manufacturer shall perform at
least two tests, with the leak implanted at the following locations:
(1) near the fuel fill pipe, either at the
fuel cap or between the fuel cap and the fuel tank, and
(2) near the canister, either in the vapor
line between canister and fuel tank or between the canister and purge valve. If
the vehicle has multiple canisters or fuel fill pipes, the manufacturer must
perform the required tests above for each canister and fuel fill pipe. The
manufacturer may propose to implant a leak at a different location (e.g., near
the purge valve) with Executive Officer approval based on data and/or
information submitted by the manufacturer showing the location more effectively
demonstrates leaks for that particular evaporative system
design.
(3.12) For each
of the testing requirements of section (h)(3), if the manufacturer has
established that only a functional check is required because no failure or
deterioration of the specific tested system could result in an engine's
emissions exceeding the emission threshold malfunction criteria, the
manufacturer is not required to perform a demonstration test; however, the
manufacturer is required to provide the data and/or engineering analysis used
to determine that only a functional check of the system(s) is
required.
(3.13) For each of the
testing requirements of section (h)(3) except sections (h)(3.4.3) and (h)(3.5),
when performing a test, all components or systems used in parallel for the same
purpose (e.g., separate VVT actuators on the intake valves for Bank 1 and Bank
2) shall be simultaneously deteriorated to the malfunction criteria limit.
Components or systems in series or used for different purposes (e.g., upstream
and downstream exhaust gas sensors in a single exhaust bank) may not be
simultaneously deteriorated to the malfunction criteria limit.
(3.14) The manufacturer may electronically
simulate deteriorated components if the manufacturer can demonstrate to the
Executive Officer that the computer modifications produce test results
equivalent to an induced hardware malfunction but may not make any vehicle
control unit modifications (unless otherwise excepted above or exempted
pursuant to this section) when performing demonstration tests. All equipment
necessary to duplicate the demonstration test must be made available to the ARB
upon request. A manufacturer may request Executive Officer approval to
electronically simulate a deteriorated component with engine control unit
modifications. The Executive Officer shall approve the request upon determining
the manufacturer has submitted data and/or engineering analysis demonstrating
that is technically infeasible, very difficult, and/or resource intensive to
implant the fault with modifications external to the engine control
unit.
(3.15) Small volume
manufacturers may meet the requirement of section (h)(3.11) on all 2022 and
subsequent model year vehicles in lieu of the 2017 and subsequent model year
vehicles.
(4)
Required Testing for Diesel/Compression-Ignition Vehicles:
Except as provided below, the manufacturer shall perform
single-fault testing based on the applicable test with the following
components/systems set at their malfunction criteria limits as determined by
the manufacturer for meeting the requirements of section (f).
(4.1) NMHC Catalyst: The manufacturer shall
perform a separate test for each monitored NMHC catalyst(s) that is used for a
different purpose (e.g., oxidation catalyst upstream of a PM filter, NMHC
catalyst used downstream of an SCR catalyst). The catalyst(s) being evaluated
shall be deteriorated to the applicable malfunction limit(s) established by the
manufacturer and calibrated to the emission threshold malfunction criteria
(e.g., 2.0 times the standard) in section (f)(1.2.2)(A) and (f)(1.2.3)(B)(ii)
using methods established by the manufacturer in accordance with section
(f)(1.2.4). For each monitored NMHC catalyst(s), the manufacturer shall also
demonstrate that the OBD II system will detect a catalyst malfunction with the
catalyst at its maximum level of deterioration (i.e., the substrate(s)
completely removed from the catalyst container or "empty" can). Emission data
are not required for the empty can demonstration.
(4.2) NOx Catalyst: The manufacturer shall
perform a separate test for each monitored NOx catalyst(s) that is used for a
different purpose (e.g., passive lean NOx catalyst, SCR catalyst). The
catalyst(s) being evaluated shall be deteriorated to the applicable malfunction
limit(s) established by the manufacturer and calibrated to the emission
threshold malfunction criteria (e.g., 2.0 times the standard) in sections
(f)(2.2.2)(A) and (f)(2.2.3)(A)(i) using methods established by the
manufacturer in accordance with section (f)(2.2.4). For each monitored NOx
catalyst(s), the manufacturer shall also demonstrate that the OBD II system
will detect a catalyst malfunction with the catalyst at its maximum level of
deterioration (i.e., the substrate(s) completely removed from the catalyst
container or "empty" can). Emission data are not required for the empty can
demonstration.
(4.3) Misfire
Monitoring: For 2010 and subsequent model year vehicles subject to section
(f)(3.2.5), the manufacturer shall perform a test at the malfunction limit
calibrated to the emission threshold malfunction criteria (e.g., 2.0 times the
standard) in section (f)(3.2.5). A misfire monitor demonstration test is not
required for vehicles not subject to section (f)(3.2.5).
(4.4) Fuel System: The manufacturer shall
perform a separate test for each applicable malfunction limit established by
the manufacturer for the fuel system parameters (e.g., fuel pressure, injection
timing, injection quantity) and calibrated to the emission threshold
malfunction criteria (e.g., 2.0 times the standard) in sections (f)(4.2.1)(A),
(f)(4.2.2)(A), and (f)(4.2.3)(A). When performing a test for a specific
parameter, the fuel system shall be operating at the malfunction limit for the
applicable parameter only. All other parameters shall be with normal
characteristics. For testing of the malfunction limits in section (f)(4.2.1) on
vehicles required to meet section (f)(4.2.5)(B), the manufacturer shall perform
a test for each of the following that is applicable:
(1) with a high side fault (i.e., fault that
causes too much pressure) that affects all injectors equally,
(2) with a low side fault (i.e., fault that
causes too little pressure) that affects all injectors equally, and
(3) for systems that have single component
failures which could affect a single injector, with a fault that affects the
worst case injector (i.e., a fault on the injector that will result in the
worst case emissions). For testing of the malfunction limits in sections
(f)(4.2.2) and (f)(4.2.3) on vehicles required to meet section (f)(4.2.5)(C),
the manufacturer shall perform a test for each of the following:
(1) with a high side fault (e.g., too much
fuel quantity, too advanced timing) that affects all injectors
equally,
(2) with a low side fault
(e.g., too little fuel quantity, too retarded timing) that affects all
injectors equally, and
(3) with a
fault that affects the worst case injector (i.e., a fault on the injector that
will result in the worst case emissions). In conducting the fuel system
demonstration tests, the manufacturer may use computer modifications to cause
the fuel system to operate at the malfunction limit if the manufacturer can
demonstrate to the Executive Officer that the computer modifications produce
test results equivalent to an induced hardware malfunction.
(4.5) Exhaust Gas Sensor: The manufacturer
shall perform a test for each exhaust gas sensor parameter at each malfunction
limit calibrated to the emission threshold malfunction criteria (e.g., 2.0
times the standard) in sections (f)(5.2.1)(A)(i), (f)(5.2.1)(B)(i), and
(f)(5.2.2)(A). When performing a test, all exhaust gas sensors used for the
same purpose (e.g., for the same feedback control loop, for the same control
feature on parallel exhaust banks) shall be operating at the malfunction
criteria limit for the applicable parameter only. All other exhaust gas sensor
parameters shall be with normal characteristics.
(4.6) EGR System: The manufacturer shall
perform a test at each flow, slow response, and cooling limit calibrated to the
emission threshold malfunction criteria (e.g., 2.0 times the standard) in
sections (f)(6.2.1)(A), (f)(6.2.2)(A), (f)(6.2.3)(A), and (f)(6.2.5)(A). In
conducting the EGR cooler performance demonstration test, the EGR cooler(s)
being evaluated shall be deteriorated to the applicable malfunction criteria
using methods established by the manufacturer in accordance with section
(f)(6.2.5)(C). In conducting the EGR system slow response demonstration tests,
the manufacturer may use computer modifications to cause the EGR system to
operate at the malfunction limit if the manufacturer can demonstrate to the
Executive Officer that the computer modifications produce test results
equivalent to an induced hardware malfunction or that there is no reasonably
feasible method to induce a hardware malfunction.
(4.7) Boost Pressure Control System: The
manufacturer shall perform a test at each boost, response, and cooling limit
calibrated to the emission threshold malfunction criteria (e.g., 2.0 times the
standard) in sections (f)(7.2.1)(A), (f)(7.2.2)(A), (f)(7.2.3)(A)(i),
(f)(7.2.3)(B)(i), and (f)(7.2.4)(A). In conducting the charge air undercooling
demonstration test, the charge air cooler(s) being evaluated shall be
deteriorated to the applicable malfunction limit established by the
manufacturer in section (f)(7.2.4)(A) using methods established by the
manufacturer in accordance with section (f)(7.2.4)(C).
(4.8) NOx Adsorber: The manufacturer shall
perform a test using a NOx adsorber(s) deteriorated to the malfunction limit
calibrated to the emission threshold malfunction criteria (e.g., 2.0 times the
standard) in section (f)(8.2.1)(A). The manufacturer shall also demonstrate
that the OBD II system will detect a NOx adsorber malfunction with the NOx
adsorber at its maximum level of deterioration (i.e., the substrate(s)
completely removed from the container or "empty" can). Emission data are not
required for the empty can demonstration.
(4.9) PM Filter: The manufacturer shall
perform a test using a PM filter(s) deteriorated to each applicable malfunction
limit calibrated to the emission threshold malfunction criteria (e.g., 2.0
times the standard) in sections (f)(9.2.1)(A), (f)(9.2.2)(A), (f)(9.2.4)(A)(i),
and (f)(9.2.4)(B)(ii). The manufacturer shall also demonstrate that the OBD II
system will detect a PM filter malfunction with the filter at its maximum level
of deterioration (i.e., the filter(s) completely removed from the filter
container or "empty" can). Emission data are not required for the empty can
demonstration.
(4.10) Cold Start
Emission Reduction Strategy: The manufacturer shall perform a test at the
malfunction limit calibrated to the emission threshold malfunction criteria
(e.g., 2.0 times the standard) for the system or for each component monitored
according to section (f)(12.2.1)(B). In conducting the cold start emission
reduction strategy demonstration tests, the manufacturer may use computer
modifications to cause the cold start emission reduction strategy to operate at
the malfunction limit if the manufacturer can demonstrate that the computer
modifications produce test results equivalent to an induced hardware
malfunction.
(4.11) VVT System: The
manufacturer shall perform a test at each target error limit and slow response
limit calibrated to the emission threshold malfunction criteria (e.g., 2.0
times the standard) in sections (f)(13.2.1) and (f)(13.2.2). In conducting the
VVT system demonstration tests, the manufacturer may use computer modifications
to cause the VVT system to operate at the malfunction limit if the manufacturer
can demonstrate to the Executive Officer that the computer modifications
produce test results equivalent to an induced hardware malfunction.
(4.12) Other Emission Control or Source
Systems: The manufacturer shall conduct demonstration tests for all other
emission control components designed and calibrated to an emission threshold
malfunction criteria (e.g., 1.5 times any of the applicable emission standards)
(e.g., hydrocarbon traps, adsorbers) under the provisions of section
(f)(16).
(4.13) For each of the
testing requirements of section (h)(4), if the manufacturer has established
that only a functional check is required because no failure or deterioration of
the specific tested system could result in an engine's emissions exceeding the
emission threshold malfunction criteria, the manufacturer is not required to
perform a demonstration test; however the manufacturer is required to provide
the data and/or engineering analysis used to determine that only a functional
check of the system(s) is required.
(4.14) For each of the testing requirements
of section (h)(4) except sections (h)(4.3) and (h)(4.4), when performing a
test, all components or systems used in parallel for the same purpose (e.g.,
separate VVT actuators on the intake valves for Bank 1 and Bank 2, separate NOx
converting catalysts on parallel exhaust banks) shall be simultaneously
deteriorated to the malfunction criteria limit. Components or systems in series
or used for different purposes (e.g., upstream and downstream exhaust gas
sensors in a single exhaust bank, separate high pressure and low pressure EGR
systems) may not be simultaneously deteriorated to the malfunction criteria
limit.
(4.15) The manufacturer may
electronically simulate deteriorated components if the manufacturer can
demonstrate to the Executive Officer that the computer modifications produce
test results equivalent to an induced hardware malfunction but may not make any
engine control unit modifications (unless otherwise provided above or exempted
pursuant to this section) when performing demonstration tests. All equipment
necessary to duplicate the demonstration test must be made available to ARB
upon request. A manufacturer may request Executive Officer approval to
electronically simulate a deteriorated component with engine control unit
modifications. The Executive Officer shall approve the request upon determining
the manufacturer has submitted data and/or engineering analysis demonstrating
that it is technically infeasible, very difficult, and/or resource intensive to
implant the fault with modifications external to the engine control
unit.
(5)
Testing
Protocol:
(5.1.1) Implanting of
malfunction: The manufacturer shall set the system or component on the test
vehicle for which detection is to be tested at the criteria limit(s) prior to
conducting the first preconditioning cycle in section (h)(5.1.2) below. If a
second preconditioning cycle is permitted in accordance with section (h)(5.1.3)
below, the manufacturer may adjust the system or component to be tested before
conducting the second preconditioning cycle. The manufacturer may not replace,
modify, or adjust the system or component after the last preconditioning cycle
has taken place.
(5.1.2)
Preconditioning cycle: The manufacturer shall use an applicable cycle (i.e.,
FTP cycle, SET cycle, or Unified cycle) for preconditioning test vehicles prior
to conducting the tests under section (h)(5.2) below. The manufacturer may not
require the test vehicle to be cold soaked prior to conducting preconditioning
cycles in order for the monitoring system testing to be successful.
(5.1.3) Optional second preconditioning
cycle: A manufacturer may request Executive Officer approval to use a second
preconditioning cycle. Upon determining that a manufacturer has provided data
and/or an engineering evaluation that demonstrate that additional
preconditioning is necessary to stabilize the emission control system, the
Executive Officer shall allow the manufacturer to perform a single additional
preconditioning cycle, either identical to the first preconditioning cycle
under section (h)(5.1.2) or a federal Highway Fuel Economy Driving Cycle,
following a ten minute (20 minutes for medium duty engines certified on an
engine dynamometer) hot soak after the first preconditioning cycle.
(5.1.4) Exceptions for testing of gasoline
evaporative system monitor: Manufacturers are not required to meet the
requirements of section (h)(5.1) for testing of the gasoline evaporative system
monitor under section (h)(3.11).
(5.2) Demonstration Test Sequence:
(5.2.1) Demonstration test cycle: After the
manufacturer has met the preconditioning requirements under section (h)(5.1),
the test vehicle shall be operated over the applicable cycle (i.e., the FTP
cycle, Unified cycle, or alternate monitoring conditions approved under section
(d)(3.1.3)) to allow for the initial detection of the tested system or
component malfunction (i.e., storage of a pending fault code). If required by
the designated monitoring strategy, a cold soak may be performed prior to
conducting this test cycle. The manufacturer is not required to run this
demonstration test cycle if initial detection of the tested system or component
malfunction was achieved during preconditioning under section (h)(5.1)
above.
(5.2.2) Optional second
demonstration test cycle: If the monitor is designed to run during conditions
other than the FTP cycle (i.e., the Unified cycle or alternate monitoring
conditions approved under section (d)(3.1.3)), the manufacturer may operate the
test vehicle over those conditions (e.g., operate the vehicle over a second
Unified cycle) prior to the exhaust emission test required in section
(h)(5.2.3) below to allow for the OBD II system to store the confirmed fault
code and illuminate the MIL.
(5.2.3) Exhaust emission test: The
manufacturer shall operate the test vehicle over the applicable exhaust
emission test. Except with Executive Officer approval, the "applicable exhaust
emission test" may not include any other test cycle (e.g., any test cycle used
to precondition the vehicle specifically for demonstrating compliance with the
tailpipe emission standards) prior to running the exhaust emission test cycle.
The manufacturer may request Executive Officer approval to operate the vehicle
on an additional test cycle or other driving conditions prior to running the
exhaust emission test. Executive Officer approval shall be granted upon
determining that a manufacturer has provided data and/or an engineering
evaluation that demonstrate that additional test cycle/conditions is necessary
to stabilize the emission control system.
(5.2.4) Exceptions for testing of gasoline
evaporative system monitor: For testing of the gasoline evaporative system
monitor under section (h)(3.11), in lieu of the requirements of sections
(h)(5.2.1) through (h)(5.2.3) above, the manufacturer shall operate the vehicle
in a manner such that the monitoring conditions necessary to run and complete
the evaporative system monitor are satisfied, the appropriate confirmed fault
code is stored, and the MIL illuminated. The testing may be done in a
laboratory, with or without a dynamometer, or on an outdoor road
surface.
(5.3) Test Data
Collection:
(5.3.1) For 2004 through 2018
model year vehicles, during the test sequence of section (h)(5.2), the
manufacturer shall collect the following data: emission test data, approximate
time (in seconds) of MIL illumination during the test, fault code(s) and freeze
frame information stored at the time of detection, and the corresponding SAE
J1979 test results (e.g., Mode/Service $06) stored during the test.
(A) For 2004 through 2016 model year gasoline
vehicles, the emission test data shall include NMOG, CO (as applicable), and
NOx emission data.
(B) For 2017
through 2018 model year gasoline vehicles, the emission test data shall include
NMOG, CO, NOx, and for those vehicles meeting the LEVIII 3 mg/mi PM standard
(as specified in title 13, CCR, section
1961.2
(a)(2)(A)), PM emission data.
(C) For all diesel vehicles, the emission
test data shall include NMOG, CO, NOx, and PM emission data, as
applicable.
(D) For all 2018 model
year gasoline and diesel vehicles, the emission test data shall also include
CO2 emission data.
(5.3.2) For 2019 and subsequent model year
vehicles, during the test sequence of section (h)(5.2):
(A) The manufacturer shall collect the
following data:
(i) Approximate time on the
test cycle (in seconds after engine start) when the MIL illuminates (e.g., MIL
illuminated at 402 seconds into the cold start FTP cycle);
(ii) All data required by sections (g)(4.1)
through (g)(4.9), (g)(5), and (g)(6) which includes readiness status, current
data stream values, fault code(s), freeze frame data, test results, CAL ID,
CVN, VIN, ECU Name, in-use performance ratios, and vehicle operation tracking
data; and
(iii) Emission test data:
For all vehicles, the emission test data shall include NMOG, CO, NOx, PM, and
CO2 emission data.
(B) The manufacturer shall collect the data
described in section (h)(5.3.2)(A)(ii) above immediately prior to each engine
shut-down. The engine shutdown shall include the shutdown at the end of each
preconditioning cycle in section (h)(5.1), the shutdown at the end of each
demonstration test cycle in section (h)(5.2.1) and (h)(5.2.2) (if applicable),
and each shutdown during the exhaust emission test in section (h)(5.2.3) (e.g.,
the end of the FTP cycle (i.e., end of Bag 2) and the end of the complete FTP
test (i.e., end of Bag 3) for passenger vehicles, light-duty trucks, and
medium-duty vehicles certified on a chassis dynamometer). If the data cannot be
collected immediately prior to engine shut-down, the data shall be collected
immediately after engine shut-down. The manufacturer shall collect the emission
data specified in section (h)(5.3.2)(A)(iii) during the exhaust emission test
in section (h)(5.2.3). (5.3.3) Exceptions for gasoline evaporative system
monitor: For testing of the gasoline evaporative system monitor under section
(h)(3.11), in lieu of the requirements in sections (h)(5.3.1) and (h)(5.3.2)
above, the manufacturer shall collect the following data specified in sections
(h)(5.3.3)(A) through (B) below. The manufacturer shall collect the data after
the monitor has completed and the MIL is illuminated.
(A) Approximate time (in seconds after engine
start) and distance driven before the MIL is illuminated.
(B) All data required by sections (g)(4.1)
through (g)(4.9), (g)(5), and (g)(6) which includes readiness status, current
data stream values, fault code(s), freeze frame data, test results, CAL ID,
CVN, VIN, ECU Name, in-use performance ratios, and vehicle operation time
tracking data.
(5.4) A manufacturer required to test more
than one test vehicle (section (h)(2.2)) may utilize internal calibration
sign-off test procedures (e.g., forced cool downs, less frequently calibrated
emission analyzers, etc.) instead of official exhaust emission test procedures
to obtain the emission test data required in section (h) for all but one of the
required test vehicles. The manufacturer may elect this option if the data from
the alternative test procedure are representative of official exhaust emission
test results. Manufacturers using this option are still responsible for meeting
the malfunction criteria specified in sections (e) and (f) when emission tests
are performed in accordance with official exhaust emission test
procedures.
(5.5) For medium-duty
vehicles certified to an engine dynamometer exhaust emission standard, a
manufacturer may request Executive Officer approval to utilize an alternate
testing protocol for demonstration of MIL illumination if the engine
dynamometer emission test cycle does not allow all of a monitor's enable
conditions to be satisfied. A manufacturer may request the use of an alternate
engine dynamometer test cycle or the use of chassis testing to demonstrate
proper MIL illumination. In evaluating the manufacturer's request, the
Executive Officer shall consider the technical necessity for using an alternate
test cycle and the degree to which the alternate test cycle demonstrates that
in-use operation with the malfunctioning component will properly result in MIL
illumination.
(6)
Evaluation Protocol:
(6.1)
For all tests conducted under section (h), the MIL shall be illuminated upon
detection of the tested system or component malfunction before the end of the
first engine start portion of the exhaust emission test (or before the hot
start portion of the last Unified Cycle, if applicable) in accordance with
requirements of sections (e) and (f).
(6.2) For all tests conducted under section
(h), manufacturers may use NMHC emission results in lieu of NMOG emission
results for comparison to the applicable standards or malfunction criteria
(e.g., 1.5 times the FTP standards). If NMHC emission results are used in lieu
of NMOG, the emission result shall be multiplied by the adjustment factor
specified in 40 CFR
1066.635, as it existed on August 5, 2015, or
Part I, section D. of the "California 2015 and Subsequent Model Criteria
Pollutant Exhaust Emission Standards and Test Procedures and 2017 and
Subsequent Model Greenhouse Gas Exhaust Emission Standards and Test Procedures
for Passenger Cars, Light-Duty Trucks, and Medium-Duty Vehicles" as
incorporated by reference in section
1961.2, title 13, CCR.
(6.3) If the MIL illuminates prior to
emissions exceeding the applicable malfunction criteria specified in sections
(e) and (f), no further demonstration is required. With respect to the misfire
monitor demonstration test, if a manufacturer has elected to use the minimum
misfire malfunction criteria of one or five percent as allowed in sections
(e)(3.2.2)(A) and (f)(3.2.2)(B), respectively, no further demonstration is
required if the MIL illuminates with misfire implanted at the malfunction
criteria limit.
(6.4) If the MIL
does not illuminate when the systems or components are set at their limit(s),
the criteria limit or the OBD II system is not acceptable.
(6.4.1) Except as provided for in section
(h)(6.4.3), if the MIL first illuminates after emissions exceed the applicable
emission threshold malfunction criteria specified in sections (e) and (f), the
test vehicle shall be retested with the tested system or component adjusted so
that the MIL will illuminate without emissions exceeding the applicable
emission threshold malfunction criteria specified in sections (e) and (f). If
the system or component cannot be adjusted to meet this criterion because a
default fuel or emission control strategy is used when a malfunction is
detected (e.g., open loop fuel control used after an O2 sensor malfunction is
determined, etc.) and the strategy is an AECD that is disclosed in the
application for emissions certification (as required in Part I, section H.4. of
the "California 2015 and Subsequent Model Criteria Pollutant Exhaust Emission
Standards and Test Procedures and 2017 and Subsequent Model Greenhouse Gas
Exhaust Emission Standards and Test Procedures for Passenger Cars, Light-Duty
Trucks, and Medium-Duty Vehicles" as incorporated by reference in section
1961.2, title 13, CCR), the test
vehicle shall be retested with the system or component adjusted to the worst
acceptable limit (i.e., the applicable monitor indicates the system or
component's performance is passing but at the closest possible value relative
to the monitor threshold value at which a fault would be detected that would
invoke the default strategy and illuminate the MIL). The manufacturer may
request the Executive Officer to accept test data when the system or
component's performance is at the worst acceptable limit within a margin of
error necessary to accommodate testing variability and/or other practical
limitations in setting the performance at the absolute worst acceptable limit.
The Executive Officer shall accept the test data upon determining that the test
data adequately demonstrate that emissions do not exceed the applicable
malfunction criteria at the tested worst acceptable limit and that emissions
will not exceed the applicable emission threshold malfunction criteria before
performance exceeds the monitor threshold for fault detection. For the catalyst
(i.e., components monitored under sections (e)(1.2), (f)(1.2.2), (f)(2.2.2),
and (f)(8.2.1)) and PM filter system (i.e., sections (f)(9.2.1) and
(f)(9.2.4)(A)), these testing provisions under section (h)(6.4.1) shall apply
only if the on-board computer invokes a default fuel or emission control
strategy upon detection of the relevant catalyst or PM filter malfunction.
Otherwise, the provisions of section (h)(6.4.2) shall apply to testing of the
catalyst or PM filter system.
(A) If a
default fuel or emission control strategy is used when a malfunction is
detected and the strategy is an AECD that is disclosed in the application for
emissions certification, in lieu of retesting using a system/component adjusted
to the worst acceptable limit as described above in section (h)(6.4.1), the
manufacturer may request Executive Officer approval to use computer
modifications to disable the default fuel or emission control strategy when
retesting the vehicle. Prior to retesting the engine, the manufacturer shall
submit a proposed test plan for Executive Officer approval that identifies the
computer modifications used to disable the default fuel or emission control
strategy. The Executive Officer shall approve the plan upon determining that
the test data and/or engineering evaluation submitted by the manufacturer
demonstrate that testing the vehicle with the computer modifications used to
disable the default fuel or emission control strategy produces emissions
results equivalent to testing the vehicle with the production-level calibration
(i.e., emissions data from back-to-back tests of a vehicle with no malfunctions
installed are equivalent, with one test not using the computer modifications
and the other test(s) using the computer modifications).
(6.4.2) Except as provided for in section
(h)(6.4.1), in testing the catalyst (i.e., components monitored under (e)(1),
(f)(2) or (f)(8)) or PM filter system, if the MIL first illuminates after
emissions exceed the applicable emission threshold malfunction criteria
specified in sections (e) and (f), the tested vehicle shall be retested with a
less deteriorated catalyst or PM filter system (i.e., more of the applicable
engine out pollutants are converted or trapped). Adjustment and testing of the
catalyst or PM filter system's performance may be repeated until successful
results are obtained. For the OBD II system to be approved, either of the
following conditions must be satisfied by the test results:
(A) The MIL is illuminated and emissions do
not exceed the emission threshold malfunction criteria specified in sections
(e) and (f); or
(B) The
manufacturer demonstrates that the MIL illuminates within acceptable upper and
lower limits of the malfunction criteria specified in sections (e) and (f) for
MIL illumination. The demonstration shall be deemed appropriate when the test
results show:
(i) The MIL is illuminated and
emissions exceed the emission threshold malfunction criteria specified in
sections (e) and (f) by 25 percent or less of the applicable standard (e.g.,
emissions are less than 2.0 times the applicable standard for an emission
threshold malfunction criterion of 1.75 times the standard) except as provided
in section (h)(6.4.2)(B)(iii).
(ii)
The MIL is not illuminated and emissions are below the emission threshold
malfunction criteria specified in sections (e) and (f) by no more than 25
percent of the applicable standard (e.g., emissions are between 1.5 and 1.75
times the applicable standard for an emission threshold malfunction criterion
of 1.75 times the standard) except as provided in section
(h)(6.4.2)(B)(iii).
(iii) For Low
Emission Vehicle IV applications, the "applicable standard" mentioned in
sections (h)(6.4.2)(B)(i) and (h)(6.4.2)(B)(ii) shall be based on the standards
to which the vehicle is certified except as provided below:
a. For passenger cars, light-duty trucks, and
chassis-certified MDPVs certified to the LEV IV SULEV15 category, the
manufacturer shall base the "applicable standard" on the LEV IV SULEV20
standards.
b. For chassis certified
medium-duty vehicles with a GVWR of less than or equal to 10,000 lbs. and
certified to the LEV IV SULEV125, LEV IV SULEV100, LEV IV SULEV85, or LEV IV
SULEV75 category, the manufacturer shall base the "applicable standard" on the
LEV IV SULEV150 standards.
c. For
chassis certified medium-duty vehicles with a GVWR between 10,000 and 14,000
lbs. and certified to the LEV IV SULEV175, LEV IV SULEV150, LEV IV SULEV125, or
LEV IV SULEV100 category, the manufacturer shall base the "applicable standard"
on the LEV IV SULEV200 standards.
(6.4.3) For monitors of WT systems with
discrete operating states (e.g., two step valve train systems) that are not
required to detect a malfunction prior to exceeding the threshold but are
required to detect all failures that exceed the threshold, if the MIL does not
illuminate when the VVT system is tested using the worst case failure mode, the
OBD system is not acceptable.
(6.5) If an OBD II system is determined
unacceptable by the above criteria, the manufacturer may recalibrate and retest
the system on the same test vehicle. In such a case, the manufacturer must
confirm, by retesting, that all systems and components that were tested prior
to recalibration and are affected by the recalibration function properly under
the OBD II system as recalibrated.
(6.6) Where applicable for diesel vehicles,
the emission test results shall be adjusted as required under section
(d)(6.2).
(6.7) Manufacturers are
not required to meet the requirements of section (h)(6) for testing of the
gasoline evaporative system monitor under section
(h)(3.11).
(7)
Confirmatory Testing:
(7.1)
The ARB may perform confirmatory testing to verify the emission test data
submitted by the manufacturer under the requirements of section (h) comply with
the requirements of section (h) and the malfunction criteria identified in
sections (e) and (f). This confirmatory testing is limited to the vehicle
configuration represented by the demonstration vehicle(s). For purposes of
section (h)(7), vehicle configuration shall have the same meaning as the term
used in 40 CFR
86.082-2.
(7.2) The ARB or its designee may install
appropriately deteriorated or malfunctioning components in an otherwise
properly functioning test vehicle of a test group represented by the
demonstration test vehicle(s) (or simulate a deteriorated or malfunctioning
component) in order to test any of the components or systems required to be
tested in section (h). Upon request by the Executive Officer, the manufacturer
shall make available a vehicle and all test equipment (e.g., malfunction
simulators, deteriorated components, etc.) necessary to duplicate the
manufacturer's testing. The Executive Officer shall make the request within six
months of reviewing and approving the demonstration test vehicle data submitted
by the manufacturer for the specific test group.
(7.3) Vehicles with OBD II systems
represented by the demonstration vehicle(s) may be recalled for corrective
action if a representative sample of vehicles uniformly fails to meet the
requirements of section (h).
(i)
Certification
Documentation
(1) When submitting an
application for certification of a test group, the manufacturer shall submit
the following documentation. If any of the items listed below are standardized
for all of a manufacturer's test groups, the manufacturer may, for each model
year, submit one set of documents covering the standardized items for all of
its test groups.
(1.1) For the required
documentation not standardized across all test groups, the manufacturer may
propose to the Executive Officer that documentation covering a specified
combination of test groups be used. These combinations shall be known as "OBD
II groups". Executive Officer approval shall be granted for those groupings
that include test groups using the same OBD II strategies and similar
calibrations. If approved by the Executive Officer, the manufacturer may submit
one set of documentation from one or more representative test group(s) that are
a part of the OBD II group. The Executive Officer shall determine whether a
selected test group(s) is representative of the OBD II group as a whole. To be
approved as representative, the test group(s) must possess the most stringent
exhaust emission standards and OBD II monitoring requirements and cover all of
the emission control devices within the OBD II group.
(1.2) With Executive Officer approval, one or
more of the documentation requirements of section (i) may be waived or modified
if the information required would be redundant or unnecessarily burdensome to
generate.
(1.3) To the extent
possible, the certification documentation shall use SAE J1930 terms,
abbreviations, and acronyms.
(2) The following information shall be
submitted as "Part 1" of the certification application. Except as provided
below for demonstration data, the Executive Officer will not issue an Executive
Order certifying the covered vehicles without the information having been
provided. The information must include:
(2.1)
A description of the functional operation of the OBD II system including a
complete written description for each monitoring strategy, including those
carried out by a smart device, that outlines every step in the decision making
process of the monitor. Algorithms, diagrams, samples of data, and/or other
graphical representations of the monitoring strategy shall be included where
necessary to adequately describe the information.
(2.2) A table, in the standardized format
detailed in Attachment C of ARB Mail-Out #MSC 06-23, December 21, 2006,
incorporated by reference.
(2.2.1) The table
must include the following information for each monitored component or system
(either computer-sensed or -controlled) of the emission control system,
including those monitored by a smart device:
(A) corresponding fault code
(B) monitoring method or procedure for
malfunction detection
(C) primary
malfunction detection parameter and its type of output signal
(D) fault criteria limits used to evaluate
output signal of primary parameter
(E) other monitored secondary parameters and
conditions (in engineering units) necessary for malfunction detection
(F) monitoring time length and frequency of
checks
(G) criteria for storing
fault code
(H) criteria for
illuminating malfunction indicator light
(I) criteria used for determining out of
range values and input component rationality fault diagnostics
(J) for emissions neutral diagnostics, a
description of the corresponding emissions neutral default action activated
upon detection of a failure under the "monitor strategy description"
column
(2.2.2) Wherever
possible, the table shall use the following engineering units:
(A) Degrees Celsius (°C) for all
temperature criteria
(B)
KiloPascals (KPa) for all pressure criteria related to manifold or atmospheric
pressure
(C) Grams (g) for all
intake air mass criteria
(D)
Pascals (Pa) for all pressure criteria related to evaporative system vapor
pressure
(E) Miles per hour (mph)
for all vehicle speed criteria
(F)
Relative percent (%) for all relative throttle position criteria (as defined in
SAE J1979 or SAE J1979-2, whichever is applicable)
(G) Voltage (V) for all absolute throttle
position criteria (as defined in SAE J1979 or SAE J1979-2, whichever is
applicable)
(H) Milligrams per
stroke (mg/stroke) for all fuel quantity-based per ignition event criteria, and
per stroke (/stroke) for all other changes per ignition event based criteria
(e.g., airflow in g/stroke instead of g/rev or g/firing)
(I) Per second (/sec) for all changes per
time based criteria (e.g., g/sec)
(J) Percent of nominal tank volume (%) for
all fuel tank level criteria
(2.3) A logic flowchart describing the step
by step evaluation of the enable criteria and malfunction criteria for each
monitored emission-related component or system.
(2.4) A description of the testing sequence
(e.g., the number and types of preconditioning cycles) for each tested monitor,
the data required to be collected in section (h)(5.3), and a description of the
modified or deteriorated components used for fault simulation with respect to
the demonstration tests specified in section (h). The manufacturer shall also
include a summary of any issues that were found during testing under section
(h), including issues where the vehicle does not meet one or more of the
requirements in section
1968.2 (e.g., a monitor does not
detect a malfunction before emissions exceed the emission threshold malfunction
criteria in section (e) or (f)). The Executive Officer may approve conditional
certification of a test group prior to the submittal of this data for ARB
review and approval. Factors to be considered by the Executive Officer in
approving the late submission of information identified in section (i)(2.4)
shall include the reason for the delay in the data collection, the length of
time until data will be available, and the demonstrated previous success of the
manufacturer in submitting the data prior to certification.
(2.5) Data supporting the misfire monitor:
(2.5.1) For gasoline vehicles, data
supporting the misfire monitor shall include:
(A) The established percentage of misfire
that can be tolerated without damaging the catalyst over the full range of
engine speed and load conditions.
(B) Data demonstrating the probability of
detection of misfire events of the misfire monitoring system over the full
engine speed and load operating range as detailed in ARB Mail-Out MSC #06-23
for the following misfire patterns: random cylinders misfiring at the
malfunction criteria established in section (e)(3.2.2), one cylinder
continuously misfiring, and paired cylinders continuously misfiring.
(C) Data identifying all disablement of
misfire monitoring that occurs during the FTP and US06 cycles. For every
disablement that occurs during the cycles, the data shall identify: when the
disablement occurred relative to the driver's trace, the number of engine
revolutions that each disablement was present for, and which disable condition
documented in the certification application caused the disablement. The number
of 1000-revolution intervals completed and the number of 1000-revolution
intervals in which the FTP misfire threshold was exceeded shall also be
identified. The data shall be submitted in the standardized format detailed in
Attachment A: Misfire Disablement and Detection Chart of ARB Mail-Out #06-23,
December 21, 2006, incorporated by reference. For manufacturers certifying an
OBD II group in accordance with section (i)(1.1), the manufacturer shall
provide these data in section (i)(2.5.1)(C) for the representative test
group(s) and any plug-in hybrid electric vehicle subject to the requirements of
section (e)(3.2.3)(A).
(D)
Manufacturers are not required to use the durability demonstration vehicle to
collect the misfire data for sections (i)(2.5.1)(A) through
(C).
(2.5.2) For diesel
vehicles subject to the monitoring requirements of section (f)(3.2.2), data
supporting the misfire monitor shall include:
(A) Data demonstrating the probability of
detection of misfire events of the misfire monitoring system over the required
engine speed and load operating range for the following misfire patterns:
random cylinders misfiring at the malfunction criteria established in section
(f)(3.2.2), one cylinder continuously misfiring, and paired cylinders
continuously misfiring.
(B) Data
identifying all disablement of misfire monitoring that occurs during the
chassis dynamometer FTP and Unified cycles. For every disablement that occurs
during the cycles, the data shall identify: when the disablement occurred
relative to the driver's trace, the number of engine revolutions that each
disablement was present for, and which disable condition documented in the
certification application caused the disablement. The number of 1000-revolution
intervals completed and the number of 1000-revoluation intervals in which the
misfire threshold was exceeded shall also be identified. The data shall be
submitted in the standardized format detailed in Attachment A: Misfire
Disablement and Detection Chart of ARB Mail-Out #06-23. For manufacturers
certifying an OBD II group in accordance with section (i)(1.1), the
manufacturer shall provide these data in section (i)(2.5.2)(B) for the
representative test group(s) and any diesel vehicle subject to the requirements
of section (f)(3.2.2).
(2.6) Data supporting the limit for the time
between engine starting and attaining the designated heating temperature for
after-start heated catalyst systems.
(2.7) For diesel vehicle monitors in section
(f) that are required to indicate a malfunction before emissions exceed an
emission threshold based on any applicable standard (e.g., 1.5 times any of the
applicable standards), the test cycle and standard determined by the
manufacturer to be the most stringent for each applicable monitor in accordance
with section (d)(6.1) and the adjustment factors determined by the manufacturer
for each applicable monitor in accordance with section (d)(6.2).
(2.8) A listing of all electronic powertrain
input and output signals (including those not monitored by the OBD II system)
that identifies which signals are monitored by the OBD II system.
(2.9) A written description of all parameters
and conditions necessary to begin closed loop operation.
(2.10) A summary table identifying every test
group and each of the OBD II phase-in requirements that apply to each test
group.
(2.11) A written
identification of the communication protocol utilized by each test group for
communication with an SAE J1978 scan tool.
(2.12) A pictorial representation or written
description (including any covers or labels) of the diagnostic connector and
its location representative of every model covered by the application. The
manufacturer may submit one set of information for a group of models whose
diagnostic connectors have the same design, orientation, and
location.
(2.13) A written
description of the method used by the manufacturer to meet the requirements of
sections (e)(9) and (f)(10) for PCV and CV system monitoring including diagrams
or pictures of valve and/or hose connections.
(2.14) A cover letter identifying all
concerns and deficiencies applicable to the equivalent previous model year test
group, the changes and/or resolution of each concern or deficiency for the
current model year test group, and all other known issues that apply to the
current model year test group (e.g., concerns or deficiencies of another test
group that also apply to this test group, issues found during demonstration
testing under section (h), unresolved issues identified during production
vehicle evaluation testing under section (j) from a previous model
year).
(2.15) For diesel engine
vehicles, a written description of each AECD utilized by the manufacturer
including the identification of each EI-AECD relative to the data required to
be tracked and reported in the standardized format specified in section (g)(6)
(e.g., EI-AECD #1 is "engine overheat protection as determined by coolant
temperature greater than..."), the sensor signals and/or calculated values used
to invoke each AECD, the engineering data and/or analysis demonstrating the
need for such an AECD, the actions taken when each AECD is activated, the
expected in-use frequency of operation of each AECD, and the expected emission
impact from each AECD activation.
(2.16) A checklist of all the malfunction
criteria in sections (e) or (f) and the corresponding diagnostic noted by fault
code for each malfunction criterion. The manufacturer shall use the formats of
the checklists detailed in Attachments F and G of ARB Mail-Out #MSC 06-23,
December 21, 2006, incorporated by reference.
(2.17) A list of all components/systems
required to track and report in-use performance under section (d)(3.2.2), the
corresponding diagnostic(s) noted by fault code used to increment the numerator
for each component/system, and a description of the incrementing specifications
for the in-use monitor performance numerator and denominator for each
diagnostic.
(2.18) A list of the
test results required to be made available under section (g)(4.5) and the
corresponding diagnostic(s) noted by fault code for each test result.
(2.19) A timeline showing the start of normal
production and the time the vehicles will be first introduced into commerce for
each test group, and the required deadlines for production vehicle evaluation
testing of the standardized requirements (according to section (j)(1.2)), the
monitoring requirements (according to section (j)(2.1)), and in-use monitoring
performance requirements (according to section (j)(3.1)).
(2.20) For emissions neutral diagnostics:
(2.20.1) A description of the component or
system being diagnosed, including its function, under what conditions it is
used, and what diagnostics (if any) are affected by the component/system or the
component/system diagnostic.
(2.20.2) A description of how a
component/system failure would affect emissions or the OBD II system if the
emission neutral default action was not activated.
(2.20.3) A description of the emissions
neutral default action activated upon detection of a failure, including data
and information supporting the conditions described under the definition of
"emissions neutral default action" in section (c).
(2.20.4) For a diagnostic that is located
within a control unit meeting the automotive safety integrity level C or D
specifications, the name of the control unit (e.g., SAE J1979 or SAE J1979-2
controller name and supplier name, if applicable).
(2.21) A list of all safety-only
components/systems (as defined in section (c)) on the vehicle, their
corresponding function, and a statement of compliance indicating that the
listed safety components are used only for safety and have no other
function.
(2.22) A statement of
compliance indicating that the test groups in the application comply with the
requirements of section
1968.2, with the exception of
issues indicated under section (i)(2.14) if applicable, and indicating that the
manufacturer will comply with the required deadlines for submission of
results/data for production vehicle evaluation testing under section (j)(1)
through (j)(3).
(2.23) For gasoline
vehicles with emission controls that experience infrequent regeneration events
(e.g., NOx adsorber desulfation), the adjustment factor(s) established for
tailpipe certification, including any data and information used to determine
the adjustment factor(s).
(2.24)
For 2019 and subsequent model year medium-duty diesel vehicles certified to an
engine dynamometer tailpipe emission standard, data demonstrating the net brake
torque reported by the engine dynamometer and the "calculated net brake torque"
during the FTP and SET cycles. Manufacturers shall determine the "calculated
net brake torque" using data stream parameters "engine reference torque,"
"engine friction - percent torque," and "actual engine - percent torque," and
the following equation:
"Calculated net brake torque" = (engine reference torque) x
[(actual engine - percent torque) - (engine friction - percent
torque)]
(2.25) A
description of all inducement strategies, including all inputs to each
inducement strategy.
(2.26) A list
of comprehensive components that are not OBD II monitored due to meeting the
criteria under section (e)(15.1.2), (e)(15.2.3)(I), (f)(15.1.2), or
(f)(15.2.3)(I), and the engineering evaluation analysis or associated data for
each component, including all emission data, a description of how the worst
case configuration was determined, and test cycles used to stabilize the
system.
(2.27) A list of electronic
powertrain components/systems that are not OBD II monitored due to meeting the
criteria under section (e)(17.8), (e)(17.9), (f)(17.7), or (f)(17.8).
(2.28) For vehicles equipped with active
off-cycle credit technologies, a written description of each technology
utilized by the manufacturer including the identification of each technology
relative to the data required to be tracked and reported in the standardized
format specified in section (g)(6) (e.g., Active Off-Cycle Credit Tech #1 is
"haptic-feedback accelerator pedal"), the sensor signals and/or calculated
values used to activate each technology (e.g., the tip-in rate of accelerator
pedal is greater than a certain value), and the driver action (if any) required
to activate the technology (e.g., driver tipped out within 1 second of
feedback).
(2.29) A list of
monitors that run during conditions that are not encountered during the FTP
cycle or Unified cycle as allowed under section (d)(3.1.3), and, if applicable,
the alternate test cycle during which the monitor runs.
(2.30) For medium-duty vehicles equipped with
diesel engines, a written description of all parameters and conditions that are
technically necessary for each NOx sensor to begin reporting NOx concentration
data after engine start and, if technically necessary, all parameters and
conditions that cause each NOx sensor to subsequently cease or pause reporting
NOx concentration data.
(2.31) For
2024 and subsequent model year medium-duty diesel vehicles (including MDPVs)
certified to an engine dynamometer tailpipe emission standard, data identifying
the NOx sensor status (e.g., if the NOx sensor is actively reporting NOx
concentration data, not reporting NOx concentration data due to low exhaust
temperature, not reporting NOx concentration data due to sensor instability,
etc.) for each NOx sensor during the FTP cycle and the SET cycle. The data
shall also identify specifically which parameters and conditions documented in
the certification application caused the NOx sensor to transition from one
status to another (e.g., from not reporting NOx concentration data to actively
reporting and from actively reporting to not reporting). The manufacturer shall
use an engine with no malfunctions on the system (engine, engine emission
controls, aftertreatment).
(2.32)
For 2022 and subsequent model year medium-duty vehicles equipped with diesel
engines, data showing the instantaneous NOx mass emission rate determined using
the test facility's instrumentation and the instantaneous NOx mass emission
rate determined by the engine controller that is responsible for NOx tracking
(as required in section (g)(6.12)) during an FTP emissions test as described
below. The manufacturer shall use an engine with no malfunctions on the system
(engine, engine emission controls, aftertreatment). Data from the engine
controller must include both engine-out and system-out (i.e., tailpipe) NOx
mass emission rates and engine output energy.
(2.32.1) For engine dynamometer-based
testing, the FTP cycle applicable to medium-duty engines certified on an engine
dynamometer must be used. Data from the test facility must include the engine
speed, torque, net brake work, and system-out NOx mass emission rate. The test
facility's NOx mass emission rate data must not include a humidity correction.
The FTP test must be immediately preceded by a hot or cold-start FTP cycle
(i.e., a preparatory FTP cycle) without cycling the ignition in between the two
cycles to warm up the engine and ensure that all sensors are reporting NOx data
throughout the entire FTP test. All data must be provided over the preparatory
FTP cycle and the FTP test at a frequency of at least 1 Hertz in a CSV file.
The FTP test data (not the preparatory FTP cycle data) must be summed to show
the total values determined by the electronic control unit (engine-out NOx
mass, system-out NOx mass, and engine output energy) and the total values
determined by the test facility (system-out NOx mass and net brake work). The
electronic control unit system-out NOx mass and test facility system-out NOx
mass emission rate data must be plotted together in a graph versus time over
the preparatory FTP cycle and the FTP test.
(2.32.2) For chassis dynamometer-based
testing, the requirements and procedures in section (i)(2.32.1) apply with the
following exceptions:
(A) A manufacturer must
use either the FTP cycle applicable to medium-duty vehicles certified on a
chassis dynamometer (i.e., the FTP-72 cycle or LA-4 cycle) or the EPA Urban
Dynamometer Driving Schedule for Heavy-Duty Vehicles specified in 40 CFR Part
86, Appendix I (d) as it existed on July 1, 2012, and incorporated by reference
herein.
(B) The engine speed,
torque, and net brake work data from the test facility may be omitted (the net
brake work shall be calculated using OBD system
parameters).
(2.33) For 2022 and subsequent model year
medium-duty vehicles equipped with diesel engines, a list of monitors and
respective fault codes for malfunctions listed under sections (g)(6.12.5)(B)
and (C).
(2.34) For diesel
vehicles, the data required under section (f)(5.2.2)(D)(i) for the NOx sensor
monitoring capability diagnostic.
(2.35) Any other information determined by
the Executive Officer to be necessary to demonstrate compliance with the
requirements of this regulation.
(3) "Part 2". The following information shall
be submitted by January 1st of the applicable model year:
(3.1) A listing and block diagram of the
input parameters used to calculate or determine calculated load values and the
input parameters used to calculate or determine fuel trim values.
(3.2) A scale drawing of the MIL and the fuel
cap indicator light, if present, which specifies location in the instrument
panel, wording, color, and intensity.
(4) "Part 3". The following information shall
be submitted upon request of the Executive Officer:
(4.1) Data supporting the criteria used to
detect a malfunction when catalyst deterioration causes emissions to exceed the
applicable malfunction criteria specified in sections (e) and (f).
(4.2) Data supporting the criteria used to
detect evaporative system leaks.
(4.3) Any other information determined by the
Executive Officer to be necessary to demonstrate compliance with the
requirements of this regulation.
(k)
Deficiencies.
(1) For 2004
and subsequent model year vehicles, the Executive Officer, upon receipt of an
application from the manufacturer, may certify vehicles even though said
vehicles may not comply with one or more of the requirements of title 13, CCR
section 1968.2. In granting the
certification, the Executive Officer shall consider the following factors: the
extent to which the requirements of section
1968.2 are satisfied overall based
on a review of the vehicle applications in question, the relative performance
of the resultant OBD II system compared to systems fully compliant with the
requirements of title 13, CCR section
1968.2, and a demonstrated
good-faith effort on the part of the manufacturer to:
(1) meet the requirements in full by
evaluating and considering the best available monitoring technology;
and
(2) come into compliance as
expeditiously as possible. The Executive Officer may not grant certification to
a vehicle in which the reported noncompliance for which a deficiency is sought
would be subject to ordered recall pursuant to section
1968.5
(c)(3)(A).
(2) Manufacturers of non-complying systems
are subject to fines pursuant to section
43016
of the California Health and Safety Code. Except as allowed in section (k)(7)
for light-duty and medium-duty diesel vehicles, the specified fines apply to
the third and subsequently identified deficiencies, with the exception that
fines shall apply to all monitoring system deficiencies wherein a required
monitoring strategy is completely absent from the OBD system.
(3) The fines are in the amount of $50 per
deficiency per vehicle for non-compliance with any of the monitoring
requirements specified in sections (e)(1) through (e)(8), (e)(11), (e)(13),
(e)(14), (e)(16), (f)(1) through (f)(9), (f)(12), (f)(13), and (f)(16) and $25
per deficiency per vehicle for non-compliance with any other requirement of
section 1968.2. The fines are applied to
vehicles produced and delivered for sale in California. In determining the
identified order of deficiencies, deficiencies subject to a $50 fine are
identified first. Total fines per vehicle under section (k) may not exceed $500
per vehicle and are payable to the State Treasurer for deposit in the Air
Pollution Control Fund. Except as provided below, a manufacturer shall submit
the fines payment not more than 30 calendar days after the close of a calendar
quarter. Within 30 days from the end of the calendar quarter, a manufacturer
shall report the number of affected vehicles produced and delivered for sale in
California during the quarter and submit the total payment for the vehicles
produced and delivered for sale during that quarter. A manufacturer may request
Executive Officer approval for an alternate payment schedule in lieu of the
schedule described above. Executive Officer approval shall be based on the
projected sales volume of the entire manufacturer product line, and the
appropriateness and effectiveness of the schedule in paying the total fines in
a timely manner.
(4) Deficiency
Provisions:
(4.1) Manufacturers must re-apply
for Executive Officer approval of a deficiency each model year. In considering
the request to carry-over a deficiency, the Executive Officer shall consider
the factors identified in section (k)(1) including the manufacturer's progress
towards correcting the deficiency. For all deficiencies except as provided in
section (k)(4.2) and (k)(4.4), the Executive Officer may not allow
manufacturers to carry over monitoring system deficiencies for more than two
model years unless the manufacturer can demonstrate that substantial vehicle
hardware modifications and additional lead time beyond two years would be
necessary to correct the deficiency, in which case the Executive Officer shall
allow the deficiency to be carried over for three model years (e.g., if the
deficiency was first certified in the 2010 model year, the deficiency may be
carried over up to and including the 2013 model year).
(4.2) For deficiencies associated with PM
filter monitoring section (f)(9.2.1)(A) and first granted before the 2010 model
year, if the manufacturer can demonstrate that substantial vehicle hardware
modifications and additional lead time would be necessary to correct the
deficiency, the Executive Officer shall allow the deficiency to be carried over
up to and including the 2013 model year.
(4.3) For monitors in section (e) or (f) that
are required to indicate a malfunction before emissions exceed an interim
emission threshold(s) during specified interim model years and a final emission
threshold(s) starting in a later model year (e.g., a monitor that is required
to detect a malfunction before emissions exceed 3.0 times the applicable
standards during the 2015 through 2017 model years and before emissions exceed
1.5 times the applicable standards during the 2018 and subsequent model years),
a deficiency for a monitor that does not meet the required emission threshold
in a specific model year is considered a new and different deficiency in
another model year when the required emission threshold is different. For
example, for a monitor that is required to detect a malfunction before
emissions exceed 3.0 times the applicable standards during the 2015 through
2017 model years and before emissions exceed 1.5 times the applicable standards
during the 2018 and subsequent model years, a deficiency granted during the
2015 through 2017 model years is separate from a deficiency granted during the
2018 and subsequent model years.
(4.4) For deficiencies associated with the
cold start emission reduction strategy monitoring requirements in section
(e)(11.2.2) or (f)(12.2.1) and carried over from the 2022 or earlier model
year, if the OBD system has the same or more comprehensive monitors as compared
to the 2022 model year to meet the monitoring requirements in sections
(e)(11.2.2) or (f)(12.2.1), the Executive Officer shall allow the deficiency to
be carried over up to and including the 2025 model year.
(5) Except as allowed in section (k)(6),
deficiencies may not be retroactively granted after certification.
(6) Request for retroactive deficiencies
(6.1) Manufacturers may request that the
Executive Officer grant a deficiency and amend a vehicle's certification to
conform to the granting of the deficiencies for each aspect of the monitoring
system:
(a) identified by the manufacturer
(during testing required by section (j)(2) or any other testing) to be
functioning different than the certified system or otherwise not meeting the
requirements of any aspect of section
1968.2; and
(b) reported to the Executive Officer. If the
Executive Officer grants the deficiency(ies) and amends the certification, the
approval would be retroactive to include all affected vehicles within the model
year. The manufacturer may request a retroactive deficiency until either of the
following dates, whichever is later:
(6.1.1) When the last affected vehicle is
produced (no later than December 31 of the calendar year for which the model
year is named); or
(6.1.2) 6 months
after commencement of normal production.
(6.2) Executive Officer approval of the
request for a retroactive deficiency shall be granted provided that the
conditions necessary for a pre-certification deficiency determination are
satisfied (see section (k)(1)) and the manufacturer could not have reasonably
anticipated the identified problem before commencement of production.
(6.3) In granting the amended certification,
the Executive Officer shall include any approved post-production deficiencies
together with all previously approved deficiencies in computing fines in
accordance with section (k)(2).
(7) Exceptions to Fines Requirements.
(7.1) For 2007 through 2009 model year
light-duty and 2007 through 2012 model year medium-duty diesel vehicles, in
cases where one or more of the deficiencies is for the aftertreatment
monitoring requirements of sections (f)(1), (2), (8), or (9) and the deficient
monitor is properly able to detect all malfunctions prior to emissions
exceeding twice the required monitor threshold (e.g., before emissions exceed
10 times the standard for NMHC if the threshold is 5.0 times the standard for
NMHC), the specified fines shall apply to the fourth and subsequently
identified deficiencies in lieu of the third and subsequently identified
deficiencies. If none of the deficiencies are for the requirements of sections
(f)(1), (2), (8), or (9) or if the deficient aftertreatment monitor exceeds
twice the required monitor threshold, the specified fines shall apply to the
third and subsequently identified deficiencies. In all cases, the exception
that fines shall apply to all monitoring system deficiencies wherein a required
monitoring strategy is completely absent from the OBD system still
applies.
(7.2) For 2013 through
2014 model year light-duty and medium-duty diesel vehicles that utilize PM
sensors for PM filter filtering performance monitoring (section (f)(9.2.1)(A)),
in cases where the deficiency is for a monitor required to detect malfunctions
of the PM filter filtering performance (section (f)(9.2.1)(A)), the PM sensor
(section (f)(5.2.2)), or the PM sensor heater (section (f)(5.2.4)), the
deficiency shall be exempt from the specified fines of section (k)(3) and the
deficiency shall not be included in the count of deficiencies used in (k)(2) to
determine the number of deficiencies subject to fines.
(7.3) If the manufacturer is certifying a
2026 through 2028 model year test group(s) with a PM filter filtering
performance monitor meeting Option 2 in Table 3 at the beginning of section (f)
or in section (f)(9.2.1)(A)(ii)e.2., and the PM filter monitor is not granted a
deficiency for not meeting Option 2 or the minimum acceptable ratio in section
(d)(3.2.1)(G)(vi), the manufacturer may implement one of the following options,
but may not implement both options simultaneously on the same test group:
(7.3.1) Option A: The manufacturer may use
the provisions under section (h)(2.2.1)(A).
(7.3.2) Option B: For the test group meeting
Option 2 on 2026 through 2028 model year vehicles, a deficiency may be exempted
from the specified fines of section (k)(3) and excluded from the count of
deficiencies used in section (k)(2) to determine the number of deficiencies
subject to fines. For example, a test group meeting Option 2 in the 2027 model
year may be granted a deficiency that is exempt from the specific fines and
excluded from the count of deficiencies for the 2027 model
year.
(7.4) For cold
start emission reduction strategy monitors and tracking requirements:
(7.4.1) For 2023 through 2025 model year
vehicles, the following deficiencies shall be exempt from the specified fines
of section (k)(3) and shall not be included in the count of deficiencies used
in section (k)(2) to determine the number of deficiencies subject to fines:
(A) A deficiency covered under section
(k)(4.4).
(B) A deficiency for a
monitor required to meet sections (e)(11.2.3) or (e)(11.2.4) for gasoline
vehicles.
(C) A deficiency for a
monitor required to meet section (f)(12.2.3) for diesel
vehicles.
(7.4.2) In
cases where the deficiency is for the requirements of the cold start emission
reduction strategy CWS system monitor in section (d)(3.2.1)(D) or (f)(12.2.2)
or for a tracking parameter in section (g)(6.14), the deficiency shall be
exempt from the specified fines of section (k)(3) and shall not be included in
the count of deficiencies used in section (k)(2) to determine the number of
deficiencies subject to fines for the following model years:
(A) For vehicles that first implement the
cold start emission reduction strategy CWS monitor or tracking parameters in
the 2023 through 2026 model years, the first 3 model years of implementation.
For example, a CWS monitor deficiency is not subject to fines for the 2025,
2026, and 2027 model years for vehicles first certified with the CWS monitor in
the 2025 model year.
(B) For
vehicles that first implement the cold start emission reduction strategy CWS
monitor or tracking parameters in the 2027 model year, the 2027 and 2028 model
years.
(C) For vehicles that first
implement the cold start emission reduction strategy CWS monitor or tracking
parameters in the 2028 model year, the 2028 model
year.
(8) Any OBD II system installed on a
production vehicle that fails to conform with the certified OBD II system for
that vehicle or otherwise fails to meet the requirements of section
1968.2 and has not been granted a
deficiency pursuant to the provisions of section (k)(1) through (k)(7) are
considered non-compliant. The vehicles are subject to enforcement pursuant to
applicable provisions of the Health and Safety Code and title 13, CCR section
1968.5.
1. New
section filed 4-21-2003; operative 4-21-2003 pursuant to Government Code
section 11343.4 (Register 2003, No. 17).
2. Amendment filed
11-9-2007; operative 11-9-2007 pursuant to Government Code section 11343.4
(Register 2007, No. 45).
3. Amendment filed 5-18-2010; operative
6-17-2010 (Register 2010, No. 21).
4. Amendment filed 8-7-2012;
operative 8-7-2012 pursuant to Government Code section 11343.4 (Register 2012,
No. 32).
5. Amendment of section and NOTE filed 7-31-2013; operative
7-31-2013 pursuant to Government Code section 11343.4(b)(3) (Register 2013, No.
31).
6. Amendment of section and NOTE filed 7-25-2016; operative
7-25-2016 pursuant to Government Code section 11343.4(b)(3) (Register 2016, No.
31).
7. Amendment filed 10-3-2019; operative 10-3-2019 pursuant to
Government Code section 11343.4(b)(3) (Register 2019, No. 40).
8.
Amendment of subsections within subsections (e) and (f) filed 12-22-2021;
operative 4-1-2022 (Register 2021, No. 52). Transmission deadline specified in
Government Code section 11346.4(b) extended 60 calendar days pursuant to
Executive Order N-40-20. Filing deadline specified in Government Code section
11349.3(a) extended 60 calendar days pursuant to Executive Order N-40-20 and an
additional 60 calendar days pursuant to Executive Order N-71-20.
9.
Amendment filed 11-22-2022; operative 11-22-2022 pursuant to Government Code
section 11343.4(b)(3) (Register 2022, No. 47). Filing deadline specified in
Government Code section 11349.3(a) extended 60 calendar days pursuant to
Executive Order N-40-20 and an additional 60 calendar days pursuant to
Executive Order N-71-20.
10. Amendment of section and NOTE filed
11-30-2022; operative 11-30-2022 pursuant to Government Code section
11343.4(b)(3) (Register 2022, No. 48).
Note: Authority cited: Sections 38501, 38510, 39010,
39600, 39601, 39602.5, 43000.5, 43013, 43018, 43100, 43101, 43104, 43105,
43105.5 and 43106, Health and Safety Code; and Engine Manufacturers Association
v. California Air Resources Board (2014) 231 Cal.App.4th 1022. Reference:
Sections 38501, 38505, 38510, 39002, 39003, 39010, 39018, 39021.5, 39024,
39024.5, 39027, 39027.3, 39028, 39029, 39031, 39032, 39032.5, 39033, 39035,
39037.05, 39037.5, 39038, 39039, 39040, 39042, 39042.5, 39046, 39047, 39053,
39054, 39058, 39059, 39060, 39515, 39600, 39601, 39602.5, 43000, 43000.5,
43004, 43006, 43013, 43016, 43018, 43100, 43101, 43102, 43104, 43105, 43105.5,
43106, 43150, 43151, 43152, 43153, 43154, 43155, 43156, 43204, 43211 and 43212,
Health and Safety Code.