Current through Register Vol. 49, No. 9, September, 2024
GENERAL ORDER
STATE LIQUEFIED PETROLEUM GAS BOARD CODE RULES AND
REGULATIONS
1.
WAIVER-To the extent permitted by Statute, where the application
of a Code rule would be unreasonable under the facts of the particular case,
and safety may be obtained in other ways, the Board may, upon adequate showing
by the person affected, grant exemption or modification of the rule complained
of under such requirements as will secure a reasonable condition of safety,
provided such exemption or modification be not in conflict with the
law.
2.
DEFINITIONS-In
the application of the rules and regulations of this Code, the terms "Liquefied
Petroleum Gases", "Liquefied Petroleum Gas System", "Container", "Appliance",
"Manufacturer", "Jobber", "Dealer", "Vendor", and "Person" shall be construed
to mean the same as defined by Act 31, Ark. Acts of 1965 (Ark. Stats. [ 1965].
Section 53-714).
3.
LIQUEFIED
PETROLEUM GASES-REFINERIES
A. Liquefied
Petroleum Gases sold for use in the State shall comply with specifications as
published by the Natural Gasoline Association of America.
B. The refineries shall furnish the
distributor with a delivery slip showing the vapor pressure of the gas at 100
degrees Fahrenheit and specific gravity of the gas at 60 degrees Fahrenheit for
every load of gas sold to the distributor.
C. No container shall be filled or partially
filled at the loading station of a refinery with a gas with higher vapor
pressure at 100 degrees Fahrenheit than that for which the container is
constructed and stamped on the container, and shall not be filled in excess of
90 percent of the water gallon capacity, as shown on the name plate or by the
strapping on the tank.
4.
RESERVED FOR FUTURE LEGISLATION.
5.
SAFETY SUPERVISORS.
A. Each dealer or company who has been issued
a Class 1 Permit shall have in his full-time employ a person who shall be
designated the Safety Supervisor to have charge of the company's Safety
Operations. The person assigned this position shall be required to have a
general knowledge of the characteristics of Liquefied Petroleum Gases, as well
as its proper handling and utilization, along with a thorough knowledge and
understanding of the National Fire Protection Association Pamphlet No. 58 and
the State LP Gas Code, covering the storage and handling of Liquefied Petroleum
Gases. Proof of such person's competency shall be evidenced by a written or
oral examination, indicative as to the knowledge required to engage safely in
the handling of Liquefied Petroleum Gases, as well as the regulations governing
such operation.
6.
PROBATION OF PERMIT HOLDERS OR HOLDERS OF CERTIFICATES OF
COMPETENCY.
A. In the event the Board
should find violations of the LP Gas laws or the rules and regulations which do
not merit revocation or suspension, the Board may in its discretion place such
Permit holder or holder of a certificate of competency upon probation for a
period not to exceed one (1) year, during which time the Board or its
representative shall investigate in order to ascertain whether or not the
violation complained of has been corrected or terminated, and not
repeated.
7.
LIQUEFIED PETROLEUM GAS PERMIT HOLDERS.
A. After the expiration of the Permit fee
payment date, which has been set by law as January 1st, any dealer continuing
in operation without payment of the fee as required shall be considered as
operating in violation of the law, and the Board may or may not issue a Permit,
as in their judgment they decide.
B. Dealers shall report to the office of the
Director the explosion of any Liquefied Petroleum Gas container.
C. All Liquefied Petroleum Gas containers
must be purchased from a manufacturer who has been issued a Permit by the
Board. A list of such manufacturers will be furnished upon request. No person
shall use or install, or cause to be used or installed in this State any
container upon which the applicable fee has not been paid and which does not
have the State tag of approval attached.
D. Applicants for Certificate of Competency
through Liquefied Petroleum Gas examination must present proof of satisfactory
previous on-the-job training to the Liquefied Petroleum Gas Board before they
shall be allowed to participate in an examination. Minimum period of training
for liquefied petroleum gas installation personnel and liquefied petroleum gas
transport & delivery truck operators or drivers shall be not less than
thirty (30) days. Any applicant participating in a liquefied petroleum gas
examination who fails to obtain a passing grade shall not be eligible for
re-examination for at least thirty (30) days. In the event applicant fails to
obtain a passing grade on the second examination, a period of ninety (90) day
will be required before participating again in another similar examination. In
the event the applicant should fail to make a successful grade on the third
examination, a period of not less than one (1) year will be required before
re-examinations. Certified personnel who have not been employed for one year or
more by a dealer who has been issued a current permit will be required to be
recertified through a current written or oral examination. (The issuance of a
temporary Certificate of Competency is prohibited.)
8.
DEALERS' AREA OF OPERATION.
A. No dealer shall sell or offer for sale
Liquefied Petroleum Gas or conduct Liquefied Petroleum Gas operations of any
type in any area or location not shown on and authorized by a current
Permit.
B. Each holder of a Class 5
permit with a customer outside the area of the Class 1 dealer for which the
Class 5 permit holder delivers shall, receive written authorization from the
board for each customer outside the Class 1 dealer's area This provision shall
apply to only those Class 5 permit holders with customers outside the area of
the Class 1 dealer as of March 31, 1995.
Each Class 5 permit holder shall submit to the board adequate
proof of each customer outside their Class 1 dealer's area. Such proof shall be
that which is sufficient to establish to the board's satisfaction
that the service existed on or before March 31, 1995. The Board
shall consider only such proof as establishes a customer relationship in the
twelve-month period immediately preceding the March 31, 1995 deadline.
After March 31, 1995, each Class 5 permit holder must apply for
and acquire a Class 1 permit for any customer outside the area of the Class 1
dealer for which they deliver.
Any Class 5 permit holders who were formerly, but are not
currently, serving customers outside the area of a Class 1 dealer, must apply
for and be granted a Class 1 permit if they desire to resume service to such
customers.
9.
REPORT OF INSTALLATION.
A.
Dealers shall forward to the Board on an approved type form not later than the
15th of each month, a Report of Installation covering each container and system
installed during the preceding month. For Report of Installation covering
public buildings see Section 19, Par. F.
10.
CONTAINERS.
A. Design and Construction
(1) All containers, except containers
designed to operate under refrigerated or cryogenic conditions, in which
liquefied petroleum gases are stored and/or transported or in which liquefied
petroleum gases are placed for utilization through a liquefied petroleum gas
system, shall be constructed to comply with the provisions of the latest
edition of Section VIII, ASME Boiler Construction Code. All vessels shall be
constructed for a safe working pressure of not less than 250 PSIG. For motor
fuel containers mounted on automobiles, buses, industrial and forklift trucks,
see Section 13, Par. A. (1).
EXCEPTIONS-Vessels, except those designed to
operate under refrigerated or cryogenic conditions, used for commercial fuel
purposes located at cotton gins, rice dryers, and rice wells, and vessels used
for any other stationary fuel purposes, underground installation where
permitted, vessels used in connection with a vaporizer, and vessels used
exclusively for the storage and/or transportation of Butane, may be constructed
for a safe working pressure of not less than 125 PSIG. The safety valves on all
containers must be set to start to discharge at the maximum allowable working
pressure of the container. A plus 10% tolerance will be
permitted.
(2) Blueprints
showing the type or types of all containers shall be filed with the Board for
approval before shipment is made into the State.
(3)
REFRIGERATED OR CRYOGENIC STORAGE
OF LIQUEFIED PETROLEUM GASES-A11 plans and specifications covering the
storage of Liquefied Petroleum Gases above ground or underground under
refrigerated or cryogenic conditions shall be submitted to the Board for review
and approval prior to installation.
The location or site for the storage of Liquefied Petroleum
Gases aboveground or underground under refrigerated or cryogenic conditions
shall be examined and approved by a representative of the Board prior to
installation.
B.
Shop inspection shall be made of all containers during construction by a duly
authorized inspector who holds a National Board Commission, and who is employed
by an insurance company, state, or municipality.
C.
EXCEPTION: Small containers
of thirty (30) water gallon capacity, or less, may be constructed to comply
with the regulations of the United States Department of Transportation (DOT)
covering containers used for the storage of liquefied petroleum gases. Such
containers shall be constructed for a pressure of not less than two-hundred and
forty (240) pounds per square inch, shall be used only for the storage of a
liquefied petroleum gas mixture known as Propane. These small containers shall
be filled only by weight at approved central filling stations, the amount of
gas placed in a container to be determined by weighing in accordance with the
appropriate densities given in Table No. 4, page 93, of these regulations.
(Department of Transportation [DOT] formerly Interstate Commerce Commissions
[ICC].)
Larger DOT containers are approved for domestic use, but, must
be filled on the customer's premise. DOT containers larger than thirty (30)
water gallon capacity are not to be transported for filling. These stationary
DOT containers must be set the proper distance from a building according to
distance chart outlined in rules and regulations.
All DOT cylinders using liquefied petroleum gases shall be
maintained and inspected in compliance with DOT requirements. (For location of
bottle filling plants, see Section 17.)
DOT forklift cylinders may be filled by volume rather than
weight, if, so equipped and designed for filling by volume.
The volumetric method shall be permitted to be used for the
following containers if designed and equipped for filling by volume:
(a) DOT specifications cylinders of less than
2001b (91 kg) water capacity that are not subject to DOT jurisdiction (such as,
but not limited to, motor fuel containers on vehicles not in interstate
commerce or cylinders filled at the installation).
(b) DOT specification cylinders of 2001b (91
kg) water capacity or more. (See DOT regulations requiring spot weight
checks.)
(c) Cargo tanks
or portable tank containers complying with DOT Specifications MC-330, MC-331 or
DOT 51.
(d) ASME and API-ASME
containers complying with the latest edition Pamphlet No. 58, National Fire
Protection Association.
4-4.3.3 When the
volumetric method is used, it shall be in accordance with the following:
(a) If a maximum fixed liquid level gauge, or
a variable liquid level gauge without liquid volume temperature correction is
used, the liquid level indicated by these gauges must be computed on the basis
of the maximum permitted filling density when the liquid is at 40°F
(4.4°C) for aboveground containers or at 50°F (10°C) for
underground containers.
(b) When a
variable liquid level gauge is used and the liquid volume is corrected for
temperature, the maximum permitted liquid level shall be in accordance with
Table 4.
(c) Containers with a
water capacity of 2,000 gal (7.6 m') or less, filled at consumer sites, shall
be gauged in accordance with the following:
(1) The variable gauge shall have been
checked for accuracy by comparison with the liquid level indicated by the fixed
maximum liquid level gauge.
(2) If
the container is to be filled beyond the level indicated by the fixed maximum
liquid level gauge, the reading of the variable gauge, adjusted for the error
indicated by the check with the fixed maximum liquid level gauge, shall be
corrected for the LP-Gas liquid temperature.
Exception: Containers fabricated on or before December
31, 1965, shall be exempt from this provision.
When containers are to be filled volum etrically by a variable
liquid level gauge, provisions shall be made for determining the liquid
temperature.
FILLING OF DOT FORK LIFT CYLINDERS FROM A DELIVERY TRUCK IS
PROHIBITED.
(1) TRANSPORTATION OF DOT
CYLINDERS - Containers having an individual water capacity not exceeding 45
lbs. (LP Gas capacity) transported in open vehicles may be transported in other
than the upright position.
One Hundred pound (LP Gas capacity) cylinders shall not be
transported in the trunk of an automobile or in any vehicle unless it can be
transported in an upright manner with the vapor space in communication with the
safety relief device.
D. All containers shall have the
manufacturer's name plate firmly attached to the container, designating the
manufacturer's serial number, maximum allowable working pressure, year built,
diameter, length, shell and head thickness, and capacity in water gallons.
On underground containers, the manufacturer's name plate shall
also be attached in a firm manner in the dome cover, as well as on the tank
itself.
E. All containers,
except storage, shall be fully equipped by the manufacturer with the required
fittings, and all connections tested under air pressure of not less than 75 psi
gauge. Air pressure of not less than 25 psi gauge or more than 75 psi gauge
shall be left in the container when shipment is made into the State by the
manufacturer or jobber, and this information shall be included in the report of
shipment provided for in the following paragraph.
F. Manufacturers and jobbers shall forward to
the Board notice of shipment and manufacturer's data report, together with the
applicable fee, for each container on the same day that shipment of container
is made into the State.
G. All
containers constructed for domestic, fuel, or commercial use, equipped with
liquid and vapor outlets, shall have the liquid and vapor outlets plainly
marked with the words "LIQUID" and "VAPOR" on a permanent plate in letters not
less than three-sixteenth (3/16) inch in height, this plate to be attached to
the tank as near the liquid and vapor outlet valves as possible, or to the
valve connections at the time the valves are installed. When a connection is
provided for liquid transfer purposes, this connection must be equipped with
both an excess flow check valve and a liquid shutoff valve.
H. Containers with foundations attached
(portable or semiportable containers with suitable steel " runners" or "skids"
and popularly known in the industry as "skid tanks") shall be equipped with
skids not less than two (2) inches or more than twelve (12) inches below the
outside bottom of the container shell.
(1)
When connected to the piping, and not permanently located on fire resisting
foundations, such connections shall be sufficiently flexible to minimize the
possibility of breakage or leakage of connections if container settles, moves,
or is otherwise displaced.
(2)
Skids, or lugs for attachment of skids shall be secured to container in
accordance with the code or rules under which the container is designed and
built (with a minimum factor of safety of four) to withstand loading in any
direction equal to four times the weight of the container and attachments
filled to the maximum permissible loaded weight.
(3) Field welding where necessary shall be
made only on saddle plates or brackets which were applied by the manufacturer
of tank.
11.
FITTINGS AND ASSEMBLING
A. All
fittings, such as hand shutoff valves, filler valves, vapor return valves,
excess flow check valves, or other type fittings that may be attached to
liquefied petroleum gas containers, shall have their correctness as to design,
construction, and performance certified as follows: Tested and listed as
approved for use with Liquefied Petroleum Gases by the Underwriters'
Laboratories, Inc., or approved through test by any other competent Laboratory
recognized by the Liquefied Petroleum Gas Board and copy of test reports on
file with the Board. All such fittings shall be constructed for a safe working
pressure of not less than 250 psi.
B. Couplings and internally threaded fittings
or equivalent bolting pads not exceeding three (3) inch pipe size may be
attached to vessels having a wall thickness not greater than 3/8 inch by a
fillet weld deposited from the outside only, having the minimum dimensions as
required by Section VIII of the ASME Code. The use of nipples in lieu of
couplings or flanges is prohibited. Stand pipes where used on containers may be
welded from one side, in which case the shell of the vessel shall be beveled to
assure full penetration and the weld adequately reinforced, as required by
Section VIII of the ASME Code.
C.
Water drain flanges and plugs when used on small underground containers shall
be placed at the top of the container.
D. Unions with gaskets shall not be used
where the pressure exceeds forty (40) pounds per square inch.
E. All couplings, flanges, stand pipes,
adapters, or any other connections attached directly to the container itself by
welding and subjected to tank pressure, shall be at least extra
heavy.
F. Aboveground containers
thirty-one (31) gallon capacity to one hundred fifty-one (151) gallon capacity,
used for domestic service, may be equipped with individual fittings or compact
heads. If compact heads are used, they shall have not less than a 1-inch pipe
thread connection for attaching to the container. All such containers shall be
equipped with a filler valve, service line valve, pressure relief valve, fixed
outage gauge, and liquid level gauge.
G. Aboveground containers, thirty-one (31)
gallon capacity to one hundred fifty-one (151) gallon capacity, equipped with
individual fittings shall have the same fittings attached as those contained in
the compact head described in Paragraph F. If equipped with a vapor and liquid
outlet valve, the valve shall be of the same type and marked as outlined in
Section 10, paragraph G. The fittings shall be screwed directly into the
couplings. The use of nipples is prohibited.
H. All underground containers shall be
equipped with compact heads. The diameter of the riser pipe (or pipes) shall be
comparable to the size fittings used, with no reductions. Containers installed
underground shall be so placed that the top of the container is not less than
two feet below the normal surface of the ground, except for approved
underground/ aboveground (UG/AG) containers marked as such in accordance with
the Manufacturer's Name Plates and Markings on ASME Containers, which may be
installed not less than six inches below grade from the top of the UG/AG
container. All containers shall be protected against mechanical injury if the
container is subject to vehicular traffic. Aboveground containers, one hundred
fifty-one (151) gallon capacity and over, used for domestic service, may be
equipped with compact heads or individual fittings. The diameter of the riser
pipe (or pipes) shall be comparable to the size fitting used, with no
reductions, and not more than six (6) inches in height. Compact heads for
either aboveground or underground containers of one hundred fifty-one (151)
gallon capacity, and over shall be equipped with a filler valve, service line
valve, vapor return valve, pressure relief valve, pressure gauge, fixed outage
gauge, and liquid level gauge. The pressure gauge shall be graduated to not
less than one and one-half (1 1/2) times the designed working pressure on the
container, but need not exceed 300 PSI.
I. Aboveground containers having a capacity
of one hundred and fifty-one (151) gallons, or over, used for domestic service,
may be equipped with individual fittings or compact heads. If equipped with
individual fittings, they shall have the same type fittings attached as those
included in the compact head, as outlined in Paragraph H. If equipped with a
liquid outlet valve, the valve shall be of the same type and marked, as
outlined in Section 10, Paragraph G. The fittings shall be screwed directly
into the couplings. The use of nipples is prohibited.
All above ground type containers supplying gas in the vapor
phase directly from the tank for domestic service shall be constructed to
comply with the provisions of the latest edition of Section VIII, ASME Boiler
Construction Code, and shall be constructed for a safe working pressure of not
less than 250 pounds.
J.
Safety relief valves on all containers shall have direct communication with the
vapor space of the container with the discharge of the valve upward wherever
practicable, and shall be set to start to discharge as follows:
CONTAINER
|
MINIMUM
|
MAXIMUM
|
ASMEU-68orU-69
|
100%
|
125%
|
ASME 1950 or later edition
|
80%
|
100%
|
EXCEPTION: Containers of thirty (30) water
gallons, or less, which are under the jurisdiction of the Department of
Transportation (formerly ICC), may be equipped with safety valves installed in
accordance with the regulations of the Bureau of Explosives.
K. Containers to be used for commercial or
domestic purposes shall be equipped by the manufacturer with a regulator of
sufficient size to supply adequately the gas consuming appliances at the
maximum output of the container. All containers used for domestic and
commercial purposes and first stage regulating equipment shall be located as
set forth in the table given in Section 17, paragraph T.
L. Each regulator shall be installed on a
true or inclined vertical plane with the outlet at the bottom, or in some other
such manner, to prevent any condensation or accumulation of a substance of a
foreign nature that might exist from coming in direct contact with regulator
diaphragm. Containers and/or fittings shall be so designed as to eliminate the
possibility of liquid being drawn into or entering the house or service line
outlet during the filling operation.
M. For domestic use, no excess flow valve
will be required in the vapor withdrawal service line PROVIDED:
(1) The total water capacity of the system
does not exceed 1200 U.S. Gallons.
(2) The discharge from the service outlet is
controlled by a suitable manually operated shutoff
(a) Threaded directly into the service outlet
of the container, or
(b) Is an
integral part of a substantial fitting threaded into, or on, the service outlet
of the container, or
(c) Threaded
directly into a substantial fitting threaded into, or on, the service outlet of
the container.
(3) The
shutoff valve is equipped with an attached handwheel, or the
equivalent.
(4) The controlling
orifice between the contents of the container and the outlet of the shutoff
valve does not exceed five sixteenths (5/16) inch in
diameter.
N. No excess
flow valve shall be required in the vapor or liquid withdrawal line on
containers mounted on or transported by farm tractors or other type farm
vehicles where used for the purpose of flame cultivation or the destruction of
obnoxious weeds, grasses, etc.,
PROVIDED:
(1) Such containers total water gallon
capacity is not in excess of 500 U.S. Gallons.
(2) The discharge from the withdrawal outlet
is controlled by an approved manually operated shut-off valve, threaded
directly into the outlet of the container.
(3) The shut-off valve is equipped with an
attached handwheel or the equivalent.
(4) The controlling orifice between the
contents of the container and the outlet of the shut-off valve does not exceed
5/16 inch in diameter for vapor withdrawal and 1/8 inch in diameter for liquid
withdrawal.
(5) An approved
pressure-reducing regulator is directly attached to the outlet of the shut-off
valve by rigid connection, or an approved pressure-reducing regulator is
attached to the outlet of the shut-off valve by means of a suitable flexible or
rigid connection not in excess of 6 inches in length. Where flexible connection
is used, pressure-reducing regulator shall be adequately supported. On
containers of 150 gallons capacity or less, the regulator may be installed at a
location other than the outlet of the shut-off valve providing it is adequately
supported and not exposed or subjected to undue stress.
(6) Hand shut-off valve for liquid withdrawal
is so designed that in the event the valve is sheared from the container there
will be no loss or flow of gas from the container in excess of that permitted
through an opening of #54 drill size.
O. All dip or evacuation tubes shall be
welded, or screwed and seal welded to the fitting as a precaution against
leakage.
P. Underground containers
shall be painted by the manufacturer at the shop with one coat of red lead, or
equivalent, in a color other than black. Aboveground containers shall be
painted with a light reflecting color equivalent to white or aluminum paint.
12.
TANK TRUCKS
CONSTRUCTION AND ASSEMBLY
The following paragraphs, A to Z, inclusive, apply to the
construction and assembly of tank trucks used for transportation and delivery
of liquefied petroleum gases:
A.
Blueprints of the design of all containers to be used on delivery and transport
trucks, showing location of pump, meter, fittings, baffles, piping arrangement,
mounting details, etc., shall be submitted to the Board for approval before the
container is constructed.
B. Each
container to be mounted on a delivery truck, transport, or trailer shall be
equipped with suitable baffle plates and shall be attached in such manner as to
allow for any expansion or contraction of shell plates under internal pressure
due to any out-of-roundness. All containers used for transportation and
delivery of liquefied petroleum gases shall have the safety valves installed in
the top center line of the container shell; and when of the external type, they
shall be recessed to a sufficient depth that no part of the valves will extend
above the shell of the container. The safety valves shall have direct
communication with the vapor space of the container. The safety valve recesses
shall be protected from rain and snow with a loose fitting cover. Provisions
shall be made to prevent the covers from being held down against the recesses,
thus obstructing or decreasing the flow rate of the valve in the event a truck
overturns and comes to rest on the top portion of the tanks. If internal type
valve is used, the sump or recess may be eliminated provided the distance
between the top of the tank shell and the highest point of the valve does not
exceed 21/2inches and that the valve is fully protected
by a metal ring of not less than three-Bights (3/8) inch plate material. All
safety valves must have sufficient relieving capacity as required by National
Board of Fire Underwriters for the size tank on which they are to be
installed.
C. Adequate protection
consisting of a permanent fixture without hinges shall be provided for all
fittings extending above the shell of the container.
Fittings shall not be installed in the ends of the tank between
the tractor and the tank on trailers and semi-trailers, but shall be located at
the rear or the bottom portion of the container at a distance from the front of
the container of not less than one-third (1/3) the length of the container.
Fittings such as liquid level gauges (rotary or float), fixed outage gauge,
pressure gauge, and thermometer may be located in the side of the container at
a distance from the front of the container of not less than one-third (1/3) the
container length, providing the fittings are recessed to the extent that no
portion of the fittings extends beyond the outer surface of the shell or
recess.
D. All piping shall
be installed in a straight line as nearly as possible with a minimum amount of
pipe, and shall not be restricted by an excessive amount of elbows and bends.
The piping between the excess flow valve and the pump shall not be reduced in
size. The pipe must be of the same size as the outlet of the excess flow valve.
All piping, tubing, and fittings shall be securely mounted and protected
against damage and breakage, and shall be at least extra heavy to the first
hand shutoff valve. All piping shall be at least extra heavy (Schedule 80) if
joints are threaded, or threaded and back welded. At least single strength
(Schedule 40) shall be used if joints are welded, or welded and
flanged.
E. Fittings located on the
bottom of tank trucks, trailers, and semitrailers shall be adequately guarded
and protected from mud and other foreign objects that might be thrown from the
roadbed.
F. Twin or multiple
installation of tanks on trucks, trailers, and semitrailers shall have flexible
connections installed in the liquid and vap manifolds between the tanks. All
trucks equipped with a pump shall have a flexible connection between the tank
and pump, unless the pump is attached directly to the tank outlet by the use of
a flanged connection welded to the container. The flexible connection shall be
of an approved type, and where hose is used for this purpose it shall consist
of a hose with a minimum bursting pressure of not less than twelve hundred
fifty (1250) PSI. There shall be etched, cast, or impressed on the hose at 5
foot intervals, or on a name plate permanently attached thereto, the following
information:
L. P. G.
Bursting Pressure
Manufacturer's Name or Trade-Mark Year of Manufacture
G. All containers attached to
delivery or transport trucks by the use of saddles with metal bands for holding
the containers in place shall have belting or other fibrous, resilient material
of not less than one-fourth (1/4) inch in thickness installed between the tank
and the cradle, or saddle, supports.
H. A safety relief valve shall be installed
between each pair of shut off valves on all liquid lines to relieve into a safe
atmosphere any excess pressure that may exist. The start-to-discharge pressure
shall not be less than 400 PSIG or in excess of 500 PSIG.
I. A hand shut off valve shall be installed
as close as possible to the tank on all liquid and vapor lines, and shall be
easily accessible to the operator at all times.
J. All manually operated valves on delivery
and transport trucks shall be so located that the operator can close them
conveniently.
K. Metallic
connection shall be made between tank, chassis, axles, and springs.
L. Pumps of suitable design and properly
protected shall be provided for all liquefied petroleum gas containers used for
delivery purposes and may be driven by the truck motor power take-off or
explosion proof internal combustion engine, hand, hydraulic, or explosion-proof
type electric motor. The pump shall be equipped with suitable pressure actuated
bypass valve permitting flow from pump discharge to pump suction before the
pump discharge pressure rises above the safety relief valve setting of the tank
being filled. Pump discharge shall also be equipped with a spring-loaded safety
relief valve, which shall be set to discharge at a pressure in excess of the
setting of the pressure actuated bypass valve at the pump. When pumps are
mounted on containers for transport service, they shall be mounted in the same
manner as those used for delivery purposes.
M. The pump shall be mounted on the chassis
of the truck or trailer at a location where it can be under the observation of
the operator while being used.
N.
In all cases where the pump extends below the chassis of the truck, it must be
adequately protected.
O. All tracks
delivering liquefied petroleum gases for domestic use shall be equipped with a
suitable measuring device which shall be used to gauge accurately the amount of
gas placed in each system, either by meter or by weight. When meters are used,
they must be equipped with a constant differential back pressure valve,
regardless of make of meter. The spring setting on the valve shall be not more
than 15 pounds.
P. The bottom of
all containers mounted on delivery and transport tracks in contact with the
saddle supports shall be painted with at least two (2) coats of red lead, or
its equivalent, before the containers are installed in the saddle
supports.
Q. All containers used
for delivery and transport purposes shall be painted with white or aluminum
paint, or any other light-colored paint with equivalent heat-reflective
characteristics. The word "FLAMMABLE" shall be painted in red letters at least
six (6) inches in height on both sides and rear of tanks. This regulation shall
apply to all new installations and to containers now in service when tanks are
repainted and relettered.
R.
Dealers shall be required to paint the name of their company, and a company
number in letters not less than four (4) inches in height on both sides of
trucks and semitrailers.
S. A
suitable "stop" or "stops" shall be mounted on the truck, semi-trailer, or
trailer, or on the container, in such a way that the container shall not be
dislodged from its mounting due to the vehicle coming to a sudden stop. Back
slippage shall also be prevented by proper methods. A suitable "hold down"
device shall be provided which will anchor the container at one or more places
on each side of the container to the track, semitrailer or trailer frame so as
to minimize loosening caused by vibration.
T. Tank trucks, tank trailers, and tank
semi-trailers, shall not be equipped with any artificial light other than
electricity. Lighting circuits shall have suitable over-current protection
(fuses or automatic circuit breakers); the wiring shall have sufficient
carrying capacity and mechanical strength and shall be suitably secured,
insulated, and protected against physical damage.
U. Each delivery or transport truck shall be
equipped with suitable side lights, tail lights, and stop light.
V. All trailers shall be firmly and securely
attached to the vehicle drawing them by means of suitable drawbars. Every
trailer or semitrailer shall be equipped with a reliable system of brakes, and
adequate provision shall be made for efficient operation from the driver's seat
of the vehicle drawing the trailer. Every trailer or semi-trailer shall be
provided with side lights, tail light, and stop light. Four-wheeled trailers
shall be of a type of construction which will prevent the towed vehicle from
whipping or swerving from side to side dangerously or unreasonably, but will
enable it to follow substantially in the path of the towing vehicle.
W. Where a fifth wheel is employed, it shall
be ruggedly designed, securely fastened to both units, and equipped with a
positive locking mechanism which will prevent separation of the two units,
except by manual release.
X. The
exhaust system, including muffler and exhaust line, shall have ample clearance
from the fuel system and combustible materials. Truck muffler and exhaust pipe
shall be placed as far as practicable from any tank valves, pumps, or piping.
Muffler cutout shall not be used.
Y. Each tank truck and trailer shall be
provided with properly attached metal bumpers or the chassis extension shall be
so arranged as to protect the tank, piping, valves, and fittings in case of
collision.
Z. Tank trucks and
trailers owned and operated by dealers holding permits and having previously
been approved by the Liquefied Petroleum Gas Board may be allowed to remain in
service, but in the event such truck tank or trailer is shopped for major
repairs, it shall be equipped to meet all of the requirements of this
Code.
13.
FUEL
TANKS AND VAPORIZERS
The following paragraphs, A to Y, inclusive apply to the
design, construction and assembly of motor fuel containers and vaporizers
mounted on motor vehicles such as automobiles, trucks, buses, pickups,
forklifts and other type vehicles or mobile equipment.
(FUEL TANKS)
A. Fuel
containers mounted on trucks, tractors and all other mobile or portable
equipment (except automobiles, buses, industrial and folk-lift trucks) shall be
constructed in compliance with Section 10, Par. A, and shall be constructed for
a safe working pressure of not less than 250 PSIG.
(1) Motor fuel containers mounted or
installed on automobiles, industrial and forklift tracks, and all buses having
a seating or carrying-capacity of six (6) or more passengers, shall be designed
for a safe working pressure of not less than 312 PSIG.
(2) The use of liquefied petroleum gas for
the direct heating or air conditioning of any automobile, track cab, bus, etc.,
is strictly prohibited. It is not the intent of this rale to prevent the use of
liquefied petroleum gas for the purpose of heating or cooling the cargo portion
of a track, transport, or trailer.
(3) All motor fuel containers mounted on
motor homes, campers or similar type vehicles shall be used exclusively for the
supply of liquefied petroleum gas to the engine of the vehicle upon which it is
mounted or installed. There shall be no other attachments or lines extending
from the container, nor shall said container be used for the supply of fuel to
any appliance within the vehicle. All gas consuming appliances installed for
use by the vehicle shall be supplied fuel from a separate container designed
and constructed for vapor service only.
(4) Each container for installation or
mounting on motor vehicles shall be designed and fabricated, along with proper
and adequate mounting brackets by the manufacturer of the container, for the
type installation or service intended, and shall be installed or mounted in
accordance with the manufacturers specifications or requirements. Each set of
mounting brackets not permanently attached to the container shall bear the
manufacturer's name, initials, mark, or other identifying device, permanently
and legibly stamped upon each bracket indicating the brackets are intended for
use with said container.
B. Motor fuel containers shall be equipped
with safety relief valve, filler valve, shut-off valve, fixed outage gauge, and
a liquid level gauge of one of the following types: Slip tube, rotary, or
visible float. If the container is to be equipped with both vapor and liquid
outlets, the liquid outlet shall be marked as outlined in Section 10, Par. G.
All openings exceeding No. 54 drill size, except safety relief valves, shall be
equipped with an excess flow check valve.
(1)
All motor fuel containers for installation on buses shall have an automatic
device incorporated into the fill connection to prevent overfilling of the
container.
C. No single
fuel container used exclusively for supplying fuel to the motor of a delivery
truck, transport, or bus shall exceed one hundred (100) water gallon
capacity.
D. No single fuel
container used exclusively for supplying fuel to the motor of a passenger
automobile shall exceed thirty-five (35) water gallon capacity.
E. The use of a D.O.T. cylinder or container
for a fuel tank on mobile equipment operating over public thoroughfare is
prohibited.
F. Fuel may be used
from the cargo containers of a delivery truck, but not from the cargo
containers on trailers or semi-trailers. Where fuel tanks commonly referred to
as saddle tanks are used to supply fuel to the engine, there shall be no
piping, hose, or other connection between the cargo container and the saddle
tanks while the unit is in operation.
G. Fuel container shall be located in a place
and in a manner such as to minimize the possibility of mechanical injury.
Containers located in the rear of trucks, cars, and buses, when protected by
substantial bumpers will be considered in conformance with this
requirement.
H. Fuel containers
shall be installed with as much clearance as practicable but never less than
the minimum normal road clearance of the vehicle under maximum load conditions.
This minimum clearance shall be to the bottom of the container or to the lowest
fitting on the container or housing, whichever is lower.
I. Fuel containers may be permanently
installed or may be removable, provided proper anchorage is assured.
J. Fuel containers shall be adequately
secured to the vehicle to prevent jarring-loose, slipping, or rotating; and the
mounting attachments shall be designed and constructed to withstand without
deformation static loading in any direction equal to four (4) times the weight
of the container filled with fuel. Field welding where necessary, shall be made
only on saddle plates, lugs, or brackets originally attached to the container
by the manufacturer.
K. Fuel
containers from which gas is to be withdrawn only in gaseous phase shall be
installed and equipped with suitable valves and connections to prevent the
accidental withdrawal of liquid.
L.
Valves and connections shall have a rated working pressure of at least two
hundred fifty (250) pounds per square inch gauge and shall be of a suitable
type for liquefied petroleum gas service.
M. The filling connection shall be fitted
with an approved combination back-pressure check valve, and excess flow valve;
one double or two single back pressure check valves; or a positive shutoff
valve, in conjunction with either an internal back-pressure check valve or an
internal excess flow valve. Main shutoff valve adjacent to the tank on liquid
and vapor lines shall be accessible at all times.
N. All connections to fuel containers, having
openings for the flow of gas in excess of a No. 54 drill size, except safety
relief device connections, shall be equipped with approved automatic excess
flow val or their equivalent (except in the case of filling connections, which
may be equipped with an approved automatic back pressure check valve) to
prevent discharge of contents in case connections are broken.
O. All piping from the fuel container to
first stage regulator, shall be type K or L seamless copper tubing; its
equivalent, or stainless steel wire braid hose with a minimum bursting pressure
of 1750 PSIG (35 PSIG working pressure) and shall be properly marked at not
more than 5-foot intervals. Fuel lines shall be adequately supported and
protect against mechanical injury, vibration, strain, or wear; and to eliminate
any working loose while in transit.
(1) Where
fuel line passes through the bed, track, floor or other metallic or structural
portion of a motor vehicle, a bulkhead, rubber grommet, or other type fitting
shall be used to prevent the possibility of chafing or other wear to the
line.
P. Fuel lines shall
not be installed in close proximity to sources of extreme heat unless
adequately insulated. Fuel lines installed on automobiles and buses shall be of
stainless steel wire braid hose, meeting the requirements of Par. O.
Hydrostatic relief valve designed to relieve the hydrostatic pressure should be
installed in the fuel line where liquid fuel may be isolated or trapped between
closed shut-off valves. The start-to-discharge pressure shall not be less than
400 PSIG or more than 500 PSIG.
Q.
Motor fuel containers installed on passenger-carrying vehicles (except buses)
shall be installed and fitted so that no gas from fueling and gauging
operations, or from relief valves, can be released inside the passenger or
luggage compartment, or within any space containing radio equipment. The
discharge from relief valve shall be piped to the outside and directed upwards
in such a manner as to minimize the possibility of gas impingement on other
vehicles or objects.
(1) Relief valve
discharge on containers installed on buses and other type vehicles having
skirting, panels or similar design, shall be lo cated in such manner as to
minimize the possibility of impingement of escaping gas upon a container,
vehicle parts, or other vehicles or objects. The relief valve discharge shall
terminate outside the skirting or paneling of the unit in an upward
direction.
(2) Safety relief valve
discharge lines shall be metallic (other than aluminum tubing) and shall be
sized, located and secured in such manner as to not obstruct or restrict
discharge capacity. Flexible metal hose or tubing when used, shall be able to
withstand the pressure from the relief valve discharge when the valve is in the
full open position The end of the discharge piping shall be equipped with a
loose fitting rain cap or other suitable type device to eliminate the entrance
of water, dirt, or other foreign matter into the piping or valve. The cap or
device shall remain in place except when the relief valve is in operation and
shall not interfere or restrict full flow or function of the valve.
R. Containers that are to be used
for mobile fuel purposes, regardless of size, shall be equipped with individual
fittings; the use of domestic compact head is prohibited.
(VAPORIZERS-Motor Fuel)
S. All vaporizers used in connection with
liquefied petroleum gas as a fuel shall have their correctness as to design,
construction, and performance certified as follows: Tested and listed as
approved by Underwriters Laboratories, Inc., or approved by test by any other
competent laboratory recognized by the Liquefied Petroleum Gas Board.
T. Vaporizers and any part thereof, and other
carbureting devices, which may be subjected to full container pressure shall
have a designated working pressure of at least two hundred fifty (250) pounds
per square inch gauge.
U. Each
vaporizer shall have a valve or suitable drain plug located at or near the
lowest portion of the section occupied by the water or other heating medium,
which will put substantially complete draining of the vaporizer.
V. Vaporizers shall be securely fastened to
the vehicle body or to the engine in such manner as to
minimize the possibility of their becoming loosened by
vibration or impact.
W. Each
vaporizer shall be permanently marked at a visible point as follows:
(1) With the designed working pressure in
pounds per square inch.
(2) With
the water capacity of the gas-containing portion of the vaporizer in pounds.
X. Approved automatic
pressure reducing equipment shall be installed between the fuel supply
container and gas air mixer for the purpose of reducing the pressure of the
liquefied gas coming to the gas air mixer.
Y. An approved automatic shutoff valve shall
be installed in the fuel system at some point ahead of the inlet of the gas
regulator designed to prevent the flow of fuel to the gas-air mixer when the
engine is not running. Automatic type regulators (zero governors) shall not be
considered as automatic shutoff valves except for portable engines of 12
horsepower or less with magneto ignition and used exclusively
outdoors.
14.
TANK
TRUCKS-OPERATION.
A. No liquefied
petroleum gases shall be transferred from one container to another or from
another vehicle to a motor vehicle on any public highway, street, or road
except in case of emergency. This shall not prohibit the fueling of machinery
or vehicle in road construction or maintenance.
B. Smoking by truck drivers or their helpers
shall not be permitted while they are driving their trucks on the road, while
they are making deliveries, filling truck tanks, or making any repairs to
trucks.
C. No repairs shall be
performed on any tank truck whether loaded or empty unless such repairs can be
made without hazard.
D. No repairs shall be performed on a tank
truck, container, nor any tank used for fuel of whatsoever nature requiring the
use of flame, arc, or other means of welding unless the tank or compartment
shall first have been made gas free by steaming or other acceptable method to
ensure complete removal of all combustible product.
E. Accidents involving tank trucks should be
reported to the Office of the Director immediately or not later than twenty
four (24) hours after the accident. Tank trucks that have undergone a road
accident which would cause repairs shall be removed from service until
inspection and approval by the Board.
F. When not in service, tank trucks shall be
stored at a safe location.
G. When
a tank truck is stored in a garage the garage shall be adequately
ventilated.
H. Each delivery and
transport unit not equipped with acceptable locking devices shall be equipped
with suitable chock blocks or their equivalent adequately stored in a suitable
location. The blocks shall be placed at the rear wheels to prevent rolling of
the vehicle whenever it is parked on an incline or uneven surface where rolling
is possible, and during loading and unloading operations.
I. Skid tanks shall not be used in place of
tank trucks, tank trailers, or tank semi-trailers for regular
deliveries.
J. Each delivery truck
shall be equipped with two (2) hand fire extinguishers with an aggregate
capacity of not less than twenty (20) pounds and shall be of the dry chemical
type. (One twenty (20) pound dry chemical type and one quart size Pyrene, or
any other type extinguisher will be considered as complying with the
requirement for two extinguishers on delivery trucks only.) Each transport
truck shall be equipped with two (2) hand fire extinguishers with an aggregate
capacity of not less than twenty-four (24) pounds and which shall be of the dry
chemical type. One shall be located at the rear of the transport; the other at
or near the cab.
15.
SERVICING OR FILLING CONTAINERS.
A. The filling of any container which does
not have an attached approval tag is prohibited.
B. The discharge end of the filling hose
shall be fitted with an approved valve and the operator shall control the
liquid flow with this valve.
C. The
liquid volume of the connection between the discharge hose outlet valve and the
consumer's system filling valve shall not exceed eight (8) ounces.
D. No tank shall be filled when it is located
within ten (10) feet of any important building or adjoining property line
without special permission from the Board.
E. At least one attendant shall remain close
to the transfer connection from the time the connections are first made until
they are finally disconnected.
F.
No liquid transfer hose, pipe, or tubing containing more than eight (8) ounces
of liquid shall be vented to the atmosphere.
G. The vapor pressure in any container shall
not be lowered by blowing or venting to the atmosphere; however, where a
container used solely for farm implement or industrial service cannot be
adequately filled due to vapor pressure, the pressure may be reduced to
facilitate filling by venting to the atmosphere, providing this can be safely
performed in an open area without undue hazard to any building or surrounding
property, and there is no open flame or other source of ignition in the
area.
H. Mobile fuel tanks shall be
charged only in the open air.
I. No
underground container shall be filled or serviced unless the maximum allowable
working pressure of the container can be readily determined.
J. Where a customer's premises does not offer
safe and adequate facilities for turning a delivery or transport truck around,
it is recommended that the driver back into the driveway to fill the customer's
container.
K. When it becomes
necessary to service a container after dark, a vapor-proof type flashlight, or
other approved explosion-proof type lighting shall be used. The use of a
standard type flashlight is prohibited.
L. No container shall be filled that shows
evidence of improper or faulty installation, leakage, defective fittings; or
which is not equipped with a safety relief valve and liquid level
gauge.
16.
FARM
VEHICLES AND TRAILERS.
The following regulations of this code apply to liquefied
petroleum gas containers mounted on trailers or motor vehicles of the farm type
used in connection with the transporting of liquefied petroleum gas on the farm
and from one farm to another where owned by the same user, and shall not exceed
1,200 water gallon capacity.
Before the Director may grant approval, it will be necessary
that each farm user desiring to operate liquefied petroleum gas equipment under
the provisions of this Section submit to the Board a written report covering
the complete phase of the intended operation, and confirm the fact that the
conditions under which approval may be granted are thoroughly understood and
agreed to by the user.
A. All
liquefied petroleum gas containers for use on farm trailers or motor vehicles
shall be constructed for a safe working pressure of not less than 250
psi.
B. Four-wheel trailers shall
be of a type construction which will prevent the towed vehicle from whipping or
swerving from side to side in a dangerous or unreasonable manner but will
enable it to follow substantially in the path of the towing vehicle.
C. Containers having a water capacity not in
excess of 35 gallons may be mounted on two-wheeled trailers, provided the
container and trailer is properly balance.
D. All trailers shall be firmly and securely
attached to the vehicle drawing them by means of drawbars of the pintle hook
type, equipped with a positive locking device which will prevent separation of
the two units, and supplemented by suitable safety chains.
E. All trailers shall be equipped with axle
and wheel assemblies of sufficient size to support the weight of the container
and contents adequately and safely when loaded to capacity.
F. All containers shall be mounted on
trailers in such a manner that the bottom of the container will be as close to
the ground level as possible, but in no case shall they be over 36 inches above
ground level.
G. When containers
are placed on trailers that do not have a swivel in front axle to allow for a
rocking action when the trailer is moving over rough or uneven ground, the
container shall be bolted to the rear axle only and strapped by a band over the
top of the tank at both the front and rear of the tank.
H. No container mounted on a farm trailer or
motor vehicle shall be permitted on public highways except where necessary for
travel from one farm to another, both of which are owned by the user.
I. All hose connections on farm trailers or
motor vehicles shall have a hand operated shut-off valve at the tank end of the
hose. This shut-off valve shall be attached to an excess flow valve of adequate
size: The spring, seat, and poppet valve parts of the excess flow valve shall
be inside of the tank or even with the outer portion of the container. In no
case shall the working mechanism of the excess flow valve extend beyond the
outer shell of the container.
J.
All containers mounted on farm trailers or motor vehicles that have a fuel
transfer hose attached to the container shall have a bracket attached to them
to support the hose properly and keep it from becoming loose and dragging while
the trailer is in motion.
K. It
will be permissible to use explosion proof 110-volt electric pump, hand pumps,
and vapor piston-type pumps on farm trailers and motor vehicles, provided they
are adequately protected and securely mounted. Where equipped with a pump, an
excess flow valve shall be installed in the tank outlet with a manual hand
shutoff valve attached to the excess flow valve. Internal combustion engines of
the explosion-proof type may be used for supplying power to the pump provided
they are adequately protected and securely mounted.
L. A flexible connection shall be installed
between the tank and pump, unless the pump is attached directly to the tank
outlet by the use of a flanged connection welded to the container. The flexible
connection shall be of an approved type, and where hose is used for this
purpose it shall consist of a hose with a minimum bursting pressure of not less
than twelve hundred fifty (1250) PSI. There shall be etched, cast, or impressed
on the hose at 5 foot intervals, or on a name plate permanently attached
thereto, the following information:
L. P. G.
Bursting Pressure
Manufacturer's Name or Trade-Mark Year of Manufacture
M. The piping or connections
between the excess flow valve and the pump shall not be reduced in
size.
N. The pump shall be equipped
with a suitable pressure actuated bypass valve, permitting flow from pump
discharge to pump suction before the pump discharge pressure rises above the
safety relief valve setting of the tank being filled. Pump discharge shall also
be equipped with a spring-loaded safety relief valve.
O. A safety relief valve shall be installed
between each pair of shutoff valves on all liquid lines to relieve into a safe
atmosphere any excess pressure that may exist. The start-to-discharge pressure
shall not be less than 400 PSIG or in excess of 500 PSIG.
P. Containers mounted on motor vehicles of
the farm type may be equipped with a pump driven by the powertake-off of the
vehicle provided the pump does not have a rated capacity in excess of twenty
(20) GPM.
Q. Containers mounted on
motor vehicles shall be properly anchored to the vehicle in a safe manner. No
portion of the tank or fittings shall extend beyond the bed or bumper of the
vehicle.
R. Any container mounted
on a farm trailer or motor vehicle where transfer of liquid is made from such
container into a container used to supply fuel to a stationary engine, tractor,
weed burner, or other portable farming device, shall be located not less than
thirty (30) feet from any residence or publicly occupied building.
S. Where necessary to travel on a public
highway in going from one farm to another, all containers mounted on farm
trailers shall be towed by a farm tractor or motor vehicle at a speed not in
excess of twenty (20) miles per hour. Any motor vehicle having a liquefied
petroleum gas container mounted there on shall not be operated at a speed in
excess of twenty (20) miles per hour.
T. Any farm trailer or motor vehicle operated
upon any public highway or road after dark shall be equipped with clearance
lights and a tail light. It is recommended that such travel be made during the
daylight hours only.
U. All
containers shall be painted with a light heat-reflecting paint, equivalent to
white or aluminum and shall have painted on the sides and rear in red letters
at least four (4) inches in height the word "FLAMMABLE"- also, in letters two
(2) inches in height, the words, "NO SMOKING OR OPEN FLAME PERMITTED WITHIN TEN
FEET".
V. No container mounted on a
farm trailer or motor vehicle is to be used to transfer liquefied petroleum gas
to any container except those used to supply fuel to a stationary engine,
tractors, weed burners, or other farming devices owned by the user.
W. The filling or servicing of any container,
regardless of type or size, as outlined under the above regulations, which is
not under the ownership of the user, is prohibited.
X. All containers used for the purpose of
supplying or the transfer of liquefied petroleum gas to farm trailers or motor
vehicles shall be under the sole ownership or lesseeship of the user. The
transfer of any liquefied petroleum gas to these units from a container owned
or operated on a cooperative or partnership basis, or where liquid is withdrawn
for resale or redistribution by others, is prohibited.
Y. Commercial storage containers installed at
gins, rice dryers, etc., shall not be used to supply or transfer liquid into a
farm trailer or motor vehicle unless owned or controlled by the individual user
for his own personal operation.
Z.
A report of all containers installed on farm trailers or motor vehicles shall
be made to the Board upon completion of the installation, together with a
report signed by the farm user, to the effect that he thoroughly understands
and agrees to the condition under which he will be permitted to operate this
equipment It will be the user's responsibility that each employee operating
this equipment has a thorough knowledge of the regulations governing this
operation.
17.
STORAGE CONTAINERS:
(The words "Storage Containers" shall be construed to mean all
vessels used for bulk storage and commercial storage of liquefied petroleum
gases.)
The use of a railway tank car as a bulk storage container is
prohibited and the transferring of liquefied petroleum gases from a railway
tank car into delivery trucks, trailers, or semi-trailers is strictly
prohibited. The gas must be transferred directly into adequate and approved
bulk storage containers as outlined in the following paragraphs:
A. Containers used for bulk storage, and
commercial storage vessels located at cotton gins, rice dryers, schools,
hospitals, bottle filling plants, etc., having a capacity of twelve hundred
(1200) water gallons, or over, shall be located not less than fifty (50) feet
from the nearest important building or group of buildings or line of adjoining
property which may be built on. They shall not be less than fifty (50) feet
from main line or passing track of a railroad, or public highway. Waiver of
this requirement may be made by the Director providing no undue hazards exist,
but in no case shall they be located closer than twenty-five (25) feet,
regardless of size of the container. EXCEPTION: Bulk storage containers used
for the transferring of liquefied petroleum gases into delivery trucks shall be
not less than four hundred (400) feet from any school, hospital, or other place
of public assembly.
B. Storage
containers shall be provided with substantial reinforced concrete footings and
foundations and shall be mounted on saddles in such a manner as to permit
expansion and contraction Every container shall be so supported as to prevent
the concentration of excessive loads on the supporting portion of the shell.
Suitable means of preventing corrosion shall be provided on that portion of the
container in contact with the foundation or saddles. There shall be a resilient
cushion of road expansion, or other suitable material placed between the saddle
and tank to allow for minor imperfections in pier surface, to protect the tank
from corrosion and to act a lubricant in tank expansion and contraction. That
portion of the tank surface that is to be in contact with the pier, or saddle,
shall be painted with at least two (2) coats of red lead, or its equivalent,
before installing on the supports. Blueprints of approved-type footings, and
foundations may be obtained from the Board upon request EXCEPTION: Containers
used for storage of Propane gas, not exceeding 2500 water gallon capacity, and
containers used for storage of Butane gas, not exceeding 3000 water gallon
capacity may be mounted on prefabricated concrete blocks, providing the design
has been reviewed and approved by the Director prior to installation
C. Storage containers shall be equipped with
the necessary safety relief valves as outlined in the latest edition of
Pamphlet No. 58, National Fire Protection Association, and shall have direct
communication with the vapor space of the container. The discharge from the
safety relief valve shall be upward and unobstructed to the open air.
D. Safety relief valves shall be so arranged
that possibility of tampering will be minimized: if pressure setting or
adjustment is external, the relief valve shall be provided with approved means
for sealing adjustment.
E. No
shut-off valve shall be installed between the safety relief valves and the
container.
F. Loose-fitting caps,
or covers, shall be placed over the safety valves to prevent rain or other
substance from entering the valves.
G. Storage containers of all types shall be
equipped with suitable ground wire, excess flow check valves in the liquid and
vapor outlets, liquid level gauging device, safety relief valves, and vapor
pressure gauge graduated to not less than one and one-half (1 1/2) times the
designed working pressure of the container, but need not exceed 300 PSI. The
coupling for the excess flow check valve and vapor return valve on containers
of 1200 gallons capacity, and over, shall be not less than one and one-fourth
(11/4) inches standard pipe size. All piping shall be wrought iron or steel and
shall be at least extra heavy to the first hand shut-off valve. All piping past
the first hand shut-off valve shall be at least extra heavy (Schedule 80) if
joints are threaded, or threaded and back welded. At least single strength
(Schedule 40) shall be used if joints are welded, or welded and flanged. The
use of cast iron plugs or fittings is prohibited. Stop valves shall be placed
as near the outlet as possible on all liquid and vapor lines. The piping
leading to and from the excess flow check valves shall be sufficient in size to
prevent pressure drops reaching the point where the excess flow check valve
would not function, and in no case shall such piping be reduced in size between
the check valve and the first hand shut-off valve, but must be equal to, or
greater in size than that of the excess flow check valve outlet.
(1). Each LP-gas stationary storage
installation of 6,000 gallons or more, aggregate capacity, installed on or
after July 1, 1993, shall incorporate in its design bulkheads and emergency
shutoff valves (ESVs) for liquid and vapor transfer systems. NOTE: This section
shall not apply where the liquid transfer hose is connected directly to a 13/4
inch or less acme-threaded filler valve when such valve is installed directly
into the container.
(2). Bulkheads
shall be of concrete or steel and anchored sufficiently to prevent displacement
of piping and fittings in the event of a truck pull-away while the transfer
hose is connected.
(A). Piping through a
bulkhead shall be secured to the bulkhead to prevent shifting. Piping shall
terminate through the bulkhead with a Schedule 80 pipe collar and a 12 inch
length of Schedule 80 pipe and forged steel elbow between the bulkhead and hose
coupling.
(B). Bulkheads shall not
be less than 10 feet from a container.
(3). Emergency shutoff valves (ESVs) shall be
installed in fixed piping of the transfer system upstream of the bulkhead and
within four feet of the bulkhead with a flexible wire braided hose not more
than 24 inches installed between the ESVs and the bulkhead.
(A). ESVs shall be installed according to the
manufacturer's instructions.
(B).
ESVs shall incorporate all of the following means of closing.
(1). automatic shutoff through
thermal (fire) actuation using fusible elements with a melting point not to
exceed 250F;
(2). manual shutoff at
the installed location; and
(3).
manual shutoff from a remote location. Remote controls shall be connected to
each ESV. Emergency remote controls shall be conspicuously marked and shall be
located and maintained to be readily accessible in emergencies.
(4). Where the flow of LP-gas is in one
direction only, a back flow check valve may be used in lieu of an ESV in the
fixed piping, provided that the back-flow check valve has a metal-to-metal seat
or a primary resilient seat with a secondary metal seat not hinged with
combustible material.
(5). ESVs or
back-flow check valves shall be installed in the piping system in such a manner
that any break resulting from a pull-away will occur on the transfer hose side
of the bulkhead and the valves and piping on the container side of the bulkhead
will remain intact.
(6). The
bulkhead(s) and ESVs must be kept in proper working order at all times in
accordance with the manufacturer's instructions.
See Diagrams on page 96.
H. A safety relief valve shall be installed
between each pair of shut-off valves on all liquid lines to relieve into a safe
atmosphere, any excess pressure that may exist. The start-to-discharge pressure
shall not be less than 400 PSIG or in excess of 500 PSIG.
I. All bulk storage containers, regardless of
size and containers used for fuel purposes such as mounted on automobiles,
trucks, buses, tractors, or other mobile or portable equipment, regardless of
size, and all commercial and industrial storage containers exceeding 1200 water
gallon capacity shall be equipped with individual fittings: the use of domestic
compact head and fittings is prohibited.
J. Where two or more containers are connected
rigidly together in a battery, provisions shall be made in all liquid and vapor
manifolds for the expansion or contraction of the vessels or piping.
K. The operator shall be in attendance at all
times while the container, regardless of type, is being loaded or unloaded: the
operator shall be stationed close to point of cutoff at all times during
filling or unloading operation.
L.
Each opening in container exceeding a No.54 drill size, except safety relief
valves and gauging devices of the float, or equivalent type which do not
require flow for their operation, shall be equipped with an excess flow valve
or its equivalent.
M. The welding
or brazing of any malleable fitting is prohibited.
N. All pipe and fittings subjected to tank
pressure where buried underground shall be at least extra heavy (Schedule
80).
O. The installation of any
storage container underground, or the covering of any storage container with a
mound of earth, or other material, except containers designed to operate under
refrigerated or cryogenic conditions, is prohibited.
P. Gauge glasses of the columnar type shall
be restricted to filling plants where the fuel is withdrawn in the liquid phase
only. They shall be equipped with valves having metallic handwheels, with
excess flow valves and with extra-heavy glass adequately protected with a metal
housing applied by the gauge manufacturer. They shall be shielded against the
direct rays of the sun. Gauge glasses of the columnar type are prohibited on
track tanks, motor fuel tanks, and on containers used in domestic, commercial,
and industrial installations.
Q.
Any container where transfer of liquids is made from such container into
portable container such as tractors, skid tanks, and motor fuel tanks, shall be
located not less than thirty (30) feet from any residence or publicly occupied
building. This does not include DOT cylinders, as they must be filled by weight
at approved filling stations in compliance with Section 10, Par. C, and located
in compliance with Par. A. of this Section.
R. Storage containers shall be painted at the
time of installation with white or aluminum paint, or any other light colored
paint with equivalent, heat-reflective characteristics, and shall have painted
on both sides and both heads where readily visible the word "FLAMMABLE" in red
letters at least six (6) inches in height. Warning signs with the following
words, "No Smoking Or Open Flame Permitted Within Ten (10) Feet", shall be
painted on the container or a sign adjacent to the container in letters of at
least one and one-half (11/2) inches in height, in black or red, on a
white or aluminum background. Where considered necessary by a representative of
the Board, containers shall be adequately protected by a suitable guard rail to
protect vessel from moving vehicles or objects, a fence, or provisions made for
locking the service line valves to prevent pranksters or prowlers or
unauthorized persons from opening the valves, allowing gas to escape. The
premises around the container shall be maintained in good order. Combustible
matter of any type shall not be allowed to accumulate near the
container.
S. Electric motors and
switches or internal combustion engines used in connection with compressors or
pumps for loading and unloading at bulk plants shall be explosion-proof
type.
T. All containers used for
domestic and commercial purposes and first stage regulating equipment shall be
located outside of buildings, other than those especially provided for this
purpose, except DOT cylinders which may be used indoors under the following
conditions:
(1) If temporarily used for
demonstration purposes and the container has a maximum water capacity of 12
pounds.
(2) If used with a
completely self-contained gas hand torch or similar equipment, and the
container has a maximum water capacity of 2 /2 pounds.
Where portability of containers is necessary, making their
location outside the building or structure impracticable, DOT Cylinders having
a capacity not in excess of 30 water gallons may be located for use but not for
storage inside the building or structure under the following conditions
(1) Where gas is used for industrial
processing or repair work in an industrial building or structure being employed
for industrial purposes.
(2) Where
temporarily used in the construction, repair, or improvement of buildings or
structures and their fixtures and equipment.
(3) Provided regulator is attached directly
to the cylinder valve or to a manifold connected to the cylinder valves and
that no more than three (3) cylinders are connected to any one manifold, in any
one room unless separated by at least fifty (50) feet.
(4) Cylinders shall not be located or used
where exposed to possible excessive temperature, physical damage or tampering
by unauthorized persons, and shall be removed to the outside when not in use.
Each individual container shall be located with respect to the
nearest important building or group of buildings, or line of adjoining property
which may be built on in accordance with the following table:
EXCEPTION: - DOT cylinders of 30 water gallon
capacity, or less.
Minimum Distances Container
|
Water Capacity Per Container |
|
Between Above Ground Containers
|
Under-Ground
|
Above Ground
|
Less than 125 Gallons
|
10 Feet
|
10 Feet
|
1 Foot
|
125 to 500 Gallons
|
10 feet
|
10 Feet
|
3 Feet
|
501 to 1200 Gallons
|
25 Feet
|
25 Feet
|
3 Feet
|
1201 to 30,000 Gallons
|
50 Feet
|
50 Feet
|
5 Feet
|
30,001 to 70,000 Gallons
|
50 Feet
|
75 Feet
|
1/4 of Sum of diameters of adjacent
containers
|
70,000 to 100,000 Gallons
|
50 Feet
|
100 Feet
|
The distance between liquefied petroleum gas containers and any
anhydrous ammonia container shall be not less than 25 feet. No liquefied
petroleum gas container except containers designed to operate under
refrigerated or cryogenic conditions and containers located at marine or pipe
line terminals shall exceed 90,000 Standard U.S. Gallon capacity. Containers
located at marine or pipe line terminals not designed to operate under
refrigerated or cryogenic conditions shall not be in excess of 100,000 water
gallon capacity.
No liquefied petroleum gas container in excess of 30,000 water
gallon capacity shall be installed prior to approval by the Board
Containers that have been in use for the storage of anhydrous
ammonia shall not be used for the storage of liquefied petroleum gases unless
that container has been completely emptied and made free of all anhydrous
ammonia. The container shall be completely refitted in accordance with the
rules and regulations of this Code.
U. Flexible hose for use with liquefied
petroleum gases shall consist of a hose with a minimum bursting pressure of not
less than twelve hundred fifty (1250) PSI. There shall be etched, cast, or
impressed on the hose at 5 foot intervals, or on a name plate permanently
attached thereto, the following information:
L. P. G.
Bursting Pressure
Manufacturer's name or trademark
Year of manufacture
V. Each storage container used in connection
with a service station operation not exceeding 1200 water gallon capacity shall
be located not less than twenty-five (25) feet from any building, group of
buildings and adjoining property lines which may be built upon. Storage
containers in excess of 1200 water gallon capacity shall not be located closer
than fifty (50) feet in relation to the above.
W. Readily ignitable material including
weeds, dry grass, etc., shall be removed within ten (10) feet of the container.
Where quantity of combustible material is large, it may be necessary that the
distance between the container and material exceed ten (10) feet.
X. The minimum distance between LP-Gas
containers and flammable or combustible liquid tanks or containers shall be not
less than twenty (20) feet.
Y. No
bulk or commercial storage container shall be installed or moved and
reinstalled at any location prior to approval by the Director.
18.
VAPORIZERS AND
HOUSING:
A. Vaporizers shall have
their correctness as to design, construction, and performance certified as
follows: Constructed in accordance with the requirements of the American
Society of Mechanical Engineers Unfiled Pressure Vessel Code, Underwriters
Laboratories, Inc., American Gas Association, approval through tests by any
other competent Laboratory recognized by the Liquefied Petroleum Gas
Board.
B. Indirect fired vaporizers
utilizing steam, water, or other heated medium shall be constructed in
accordance with the requirements of the American Society of Mechanical
Engineers Unfired Pressure Vessel Code, and shall be permanently marked as
follows:
(1) With the code markings
signifying the specifications to which vaporizer is constructed.
(2) With the allowable working pressure and
temperature for which the vaporizer is designed.
(3) With the outside surface and the inside
heat exchange surface expressed in square feet.
C. Vaporizers having an inside diameter of
six (6) inches or less exempted by the A.S.M.E. Unfired Pressure Vessel Code
shall have a designed working pressure of not less than two hundred and fifty
(250) per square inch gauge, and need not be permanently marked.
D. Vaporizers may be an integral part of a
fuel storage container directly connected to the liquid section, gas section,
or both.
E. Vaporizers may be
installed in buildings, rooms, sheds, or lean-tos used exclusively for gas
manufacturing or distribution, or in other structures of light, fire resistive
construction or equivalent, well ventilated near the floor line and roof
constructed for the purpose of housing the vaporizer.
F. Vaporizers shall have at or near the
discharge, a safety relief valve providing an effective rate of discharge in
accordance with the latest edition of Pamphlet No. 58, National Fire Protection
Association.
G. Vaporizers shall be
provided with suitable automatic means to prevent liquid passing from the
vaporizers to the gas discharge piping.
H. The device that supplies the necessary
heat for producing steam, hot water, or other heating medium may be installed
in a building, compartment, room or lean-to which shall be ventilated near the
floor line and roof to the outside. This device location shall be separated
from all compartments or rooms containing liquefied petroleum gas vaporizers,,
pumps, and central gas mixing devices by a wall of substantially fire resistant
material and vapor tight construction. This requirement does not apply to the
domestic water heaters which may supply heat for a vaporizer in a domestic
system.
I. Gas fired heating
systems supplying heat exclusively for vaporization purposes shall be equipped
with automatic safety devices to shut off the flow of gas to main burners if
pilot light should fail.
J.
Atmospheric vaporizers employing heat from the ground or surrounding air shall
be installed as follows:
(1) Buried
underground, or
(2) Located inside
building close to a point at which pipe enters the building provided capacity
of unit does not exceed one (1) quart.
(3) Vaporizers of less than one (1) quart
capacity, heated by the ground or surrounding air, need not be equipped with
safety relief valves provided that adequate tests certified by any of the
authorities listed in Paragraph A demonstrate that the assembly is safe without
safety relief valves.
K.
Vaporizers designed primarily for domestic service shall be protected against
tampering and mechanical injury.
L.
No gas in the liquid phase shall be piped into any building for fuel purposes
except:
(1) Buildings devoted exclusively to
housing equipment for vaporization, pressure reduction, gas mixing, gas
manufacturing, or distribution
(2)
Buildings, or separate fire divisions of buildings, used exclusively to house
internal combustion engines or industrial processes.
(3) In domestic installations no liquid or
gas shall be piped into a building at a pressure of more than twenty (20) psi
gauge. The initial pressure reducing devices shall be installed outside the
building.
M. No vaporizer
shall be equipped with fusible plugs.
N. In industrial and gas manufacturing
plants, safety relief valves on vaporizers within a building shall be piped to
a point outside the building and be discharged upward.
19.
INSTALLATION AND PAINTING OF
CONTAINERS
A. Underground containers
shall be coated or protected to minimize corrosion. Any damage to the coating
shall be repaired before backfilling. Containers shall be set level and shall
be surrounded by earth or sand firmly tamped in place. Back-fill shall be See
of rocks and abrasives. The container shall be so lowered into place as to
prevent abrasion or other damage to the container or coating. Cathodic
protection shall be provided for the container. Underground containers that
have been removed from the ground shall not be reinstalled until they have been
thoroughly cleaned, inspected, and approved by a representative of the Board.
All underground containers that have been installed for a period of one (1)
year or longer and are removed from the ground to be reinstalled shall be
equipped with a new regulator.
The reinstallation of any underground Butane container that has
been removed from the ground for resale, change of user or ownership is
prohibited.
(1) Underground containers
constructed for a safe working pressure of 200 or 250 PSI may be removed from
the ground and reinstalled above-ground provided:
(a) The container has been thoroughly
cleaned, inspected, and approved for reinstallation by a representative of the
Board.
(b) The standpipe is reduced
to a length not in excess of eight (8) inches and properly threaded.
(c) The container is equipped with the
necessary safety relief valves to meet the current requirements of the National
Fire Protection Association for aboveground containers.
(d) Each container shall be installed on
adequate supports or saddles. The attachment of any fitting or other connection
to the container by the use of a welding process shall be performed by a welder
approved by a representative of the Board. Approval for the attachment of any
fitting or connection under this process shall be obtained prior to welding.
After welding, each fitting or connection shall be adequately tested for any
leakage.
B.
Aboveground containers shall be painted at the time of installation with a
light reflecting color equivalent to white or aluminum paint and shall be
maintained in good condition. Combustible material shall not be allowed to
accumulate near the container. Aboveground containers shall not be installed
underground; nor shall they be covered with any type material.
C. ASME container assemblies listed for
underground installation, including interchangeable aboveground-underground
container assemblies may be installed underground as follows:
(1) The container shell shall be placed at
least 6 inches below grade unless the container might be subject to abrasive
action or physical damage from vehicular traffic within a parking lot area,
driveway, or similar area. In this case, a non-interchangeable underground
container shall be used and the container shell placed at least 18 in. below
grade or equivalent protection shall be otherwise provided, such as the use of
a concrete slab to prevent imposing the weight of a vehicle directly on the
container shell. Protection of the fitting housing, housing cover, tank
connections, and piping shall be provided to protect against vehicular
damage.
(2) Where containers are
installed underground within 10 ft. (3 m) where vehicular traffic may be
reasonably expected, such as driveways and streets or within a utility easement
subject to vehicular traffic, protection of the fitting housing, housing cover,
tank connections, and piping shall be provided to protect against vehicular
damage.
(3) Approved
interchangeable aboveground-underground container assemblies installed
underground shall not be placed with the container shell more than 12 in below
grade.
(4) The portion of the
container to which the fitting cover or other connections are attached need not
be covered. The discharge of the regulator vent shall be above the highest
probable water level.
(5)
Containers shall be protected against corrosion for the soil conditions at the
container site by a method in accordance with good engineering practice.
Precaution shall be taken to prevent damage to the coating during handling. Any
damage to the coating shall be repaired before backfilling.
(6) Containers shall be set substantially
level on a firm foundation (firm earth may be used) and surrounded by earth or
sand firmly tamped in place. Backfill shall be free of rocks or similar
abrasives.
Underground piping systems shall be installed with at least 18
inches of cover. The cover may be reduced to 12 inches if external damage to
the pipe is not likely to result. If a minimum of 12 inches of cover cannot be
maintained, the pipe shall be installed in conduit or bridged (shielded). The
pipe shall be graded at least one (1) inch in ten (10) feet and a drip shall be
provided at any point in the line of pipe where condensation may collect. All
drips shall be installed only in such location that they will be readily
accessible to permit cleaning or emptying. All piping under houses shall be
graded at least two (2) inches in ten (10) feet with proper drips at low points
where condensate may collect and shall be supported with hangers as outlined in
paragraph DD of this Section.
D. The use of an aboveground Butane container
to supply vapor directly to a gas consuming appliance without use of a
vaporizer or some other means of artificially vaporizing the liquid to vapor
form is prohibited. A pressure reducing regulator of either high or low
pressure type shall be installed at the service line outlet on all aboveground
and underground type installations. No gas in the vapor phase at tank pressure
shall be permitted in the system piping.
E. The piping between the container and the
several service openings shall not be less in size than that recommended in
Tables No. 1 and 2, Pages 80 and 81 of these regulations. Underground piping
shall in no case be less than one-half (1/2) inch in diameter.
F. The installation of a system for use with
liquefied petroleum gas at a public building or structure such as a school,
church, hospital, theater, motel, rest home, but not limited to, shall be
examined and tested under an air pressure of not less than twenty-five (25)
PSIG for a period of time commensurate or proportionate to the size and length
of the piping, but in no case shall the test be for a period of less than
thirty (30) minutes. The test shall be witnessed by the owner, user, or
representative thereof.
A Report of Installation on an approved type form, obtainable
from the Department, shall be completed at the time of installation, and
forwarded to the Board, by the dealer on the same date; separate and apart from
any and all other reports that may be required.
Upon receipt of the Report of Installation, a representative of
the Board shall, within a period of time not to exceed one hundred twenty (120)
days, make an inspection of the installation to determine that the container,
visible piping, and appliances are properly installed.
Any extension, change, or alteration in the system shall be
performed in accordance with the above procedure.
G. No piping may be buried under public
buildings, such as schools, churches, hospitals, theaters, motels, and rest
homes, but not limited to. All piping shall be installed aboveground and shall
be supported with hangers as outlined in paragraph DD of this Section.
EXCEPTION -Piping from the container to the building shall be installed
underground. When it is not practical to install piping below ground, adequate
protection suitable to the Board shall be provided where installed
aboveground.
H. DOT cylinders
(commonly called bottles) shall not be buried underground. The discharge from
safety relief valves shall be located not less than five (5) feet horizontally
away from any building opening. The discharge from safety relief valves shall
not terminate in any building, nor beneath any building, unless the space is
well ventilated to the outside. Containers shall be set upon firm foundations
or otherwise firmly secured; the possible effect on outlet piping from settling
of the container shall be guarded against by a flexible connection or special
fitting. Storage outside of buildings, for containers awaiting use or resale,
shall be located at least five (5) feet from any doorway in a building
frequented by the public.
(1) Valves in the
assembly of multiple container systems shall be arranged so that replacement of
containers can be made without shutting off the flow of gas in the system.
Note: This provision is not to be construed as requiring an
automatic change-over device.
(2) Container valves and pressure regulating
equipment shall be pro- tected against tampering when installed for
use.
(3) Valves and connections to
the containers shall be protected while in transit, in storage, and while being
moved into final utilization, as follows:
(a)
By setting into recess of container to prevent possibility of their being
struck if container is dropped upon a flat surface, or
(b) By ventilated cap or collar, fastened to
container, capable of withstanding blow from any direction equivalent to that
of a thirty (30) pound weight dropped four (4) feet. Construction must be such
that a blow will not be transmitted to valve or other connection.
I. When containers,
regardless of type or size, are not connected to the system, the outlet valves
shall be kept closed tight or plugged, even though containers are considered
empty.
J. All piping where subject
to tank pressure shall be at least extra heavy (Schedule 80) to the first hand
shut-off valve. All other piping subject to tank pressure shall be at least
extra heavy (Schedule 80) if joints are threaded, or threaded and back welded.
At least single strength (Schedule 40) shall be used if joints are welded and
flanged.
K. Piping covered in these
regulations shall be wrought iron, steel, (either black or galvanized), brass
or copper pipe, polyethylene (PE) plastic pipe and tubing (see par.1), or
seamless copper or other approved nonferrous metal tubing. All iron or steel
pipe shall be schedule 40 or schedule 80 pipe. Copper tubing may be either
grade (K) or (L). The use of conduit pipe is prohibited.
(1) Plastic (PE) pipe or tubing fabricated in
compliance with and meeting the requirements for ASTM D2513, specifications for
thermoplastic gas pressure pipe, tubing and fittings may be used for outside
piping; underground only within the following limitations:
(a) Plastic pipe, tubing and fittings shall
be used to distribute liquefied petroleum gas in the vapor state only, at a
pressure not to exceed twenty (20) PSIG.
(b) No portion of the pipe, tubing or
fittings shall extend or be exposed above-ground, but shall be installed not
less than (12) inches below-ground.
(c) The installation or use of any plastic
pipe, tubing or fitting beneath any type building or structure is
prohibited.
(d) Heat-fusion or
mechanical joints shall be used when joining plastic (PE) pipe, tubing or
fittings. All fittings and attachments shall be of the permanent (onetime use
only) type.
(e) Heat-fusion joints
shall be made in accordance with qualified procedures which have been
established and proven by test to produce gas-tight joints at least as strong
as the pipe or tubing joined.
(f)
When compression type mechanical joints are used, the gasket material in the
fitting shall be compatible with the plastic piping and the gas distributed. An
internal tubular rigid stiffener shall be used in conjunction with the fitting,
and the stiffener shall be flush with the end of the pipe or tubing and extend
at least to the outside end of the compression fitting when installed. The
stiffener shall be free of rough or sharp edges and shall not be a force fit in
the plastic. A split tubular stiffener shall not be used.
(g) The installation shall be performed in
such a manner as to eliminate any undue stresses resulting from thermal
contraction. All joints, attachments and fittings shall be designed and
installed to effectively resist or sustain the longitudinal pull-out forces
resulting from thermal change in the piping or by external loading.
(h) Plastic pipe shall be provided with an
electrically continuous corrosion resistant tracer wire (min AWG 14) or tape
buried with the plastic pipe to facilitate locating. One end shall be brought
above ground at a building or riser.
L. Iron or steel pipe shall not be bent or
rolled. Where a change in directions is necessary, proper fittings shall be
used.
M. Screw fittings for use
with wrought iron or steel pipe shall be either malleable iron or steel
fittings and shall have a working pressure of not less than 300 psi gauge.
(WOG)
N. Pipe joints may be
screwed, flanged, or welded. Joints in copper or other non-ferrous tubing shall
be of either of the following types: flare, compression, soldered, sweated, or
welded. An air pressure test of not less than twenty-five (25) psi gauge shall
be applied to these connections for a period of not less than 30
minutes.
O. Valves used with
liquefied petroleum gas piping shall be of an approved type suitable for use
with liquefied petroleum gas. Valve seat material, packing, gaskets, etc.,
shall be of a type resistant to the action of liquefied petroleum gases in the
liquid phase. Every valve or gas cock shall be readily accessible for operation
or repair.
P. Gas appliances
burning not more than ninety (90) cubic feet per hour may be connected with
seamless metal tubing connectors meeting the following requirements:
(1) End fittings shall be screw type or union
type, permanently attached 'at the factory.
(2) The method of attaching such tubing
connectors to the house piping and the gas appliances shall not depend upon
separate ferrules, washers, gaskets, or other detachable parts for gas
tightness, nor shall such separate parts be used to establish and maintain the
methods of seal provided within the connector and fittings.
(3) The over-all length of such connectors
shall not exceed six (6) feet.
Q. After new piping is installed, all outlets
shall be capped and tested at a pressure of not less than twenty-five (25)
pounds per square inch air pressure for a period of not less than thirty (30)
minutes. There shall be no loss of pressure during this test.
(1) When an interruption of service occurs
because of an addition to the piping system, or an existing system has been
repaired or replaced, all additions, repaired, or replaced piping shall be
tested at a pressure of not less than twenty-five (25) pounds per square inch
air pressure for a period of not less than thirty (30) minutes. There shall be
no loss of pressure during this test.
(2) A manometer, pressure gauge, or
equivalent test shall be performed on an existing installation whenever there
is an interruption of service caused by an out of gas situation, or if the
dealer is servicing the system for the first time. Also, if servicing the
system for the first time, the dealer shall do a visible systems check to
insure the gas system is installed correctly. This shall be done before placing
the system in service.
**Interruption of service means systems which require repair,
replacement, or addition to the piping system as well as out of gas
systems*
(a)
i Existing installations in a single family
dwelling or small commercial building shall be tested between a minimum of 85%
and a maximum of 95% of the operating pressure of the system at the location of
the test. No gain or loss in pressure shall occur during this test for a period
of three (3) minutes.
ii Existing
installations in a larger piping application shall be tested between a minimum
of 85% and a maximum of 95% of the operating pressure of the system at the
location of the test. The duration of the test shall be not less than thirty
(30) minutes for each 500 cubic feet of pipe volume or fraction thereof. No
gain or loss in pressure shall occur during this test.
(b) An alternative test method may be used
for systems serving appliances that receive gas at pressures of
1/2 % psig or less, by inserting a water manometer or
pressure gauge into the system downstream of the final system regulator,
pressurizing the system with either fuel gas or air to a test pressure of 9
inches + or -V2 in. w.c, and observing the device for a pressure change. If
fuel gas is used as a pressure source, it is necessary to pressurize the system
to full operating pressure, close the container service valve, and then release
enough gas from the system through a range burner valve or other suitable means
to drop the system pressure to 9 in. + or -
V2 in. w.c. This
insures that all regulators in the system are unlocked and that a leak anywhere
in the system is communicated to the gauging device. No gain or loss of
pressure shall occur during this test for a period of three minutes. For larger
piping systems, the duration of the test shall not be less than thirty (30)
minutes for each 500 cubic feet of pipe volume or fraction thereof. No gain or
loss in pressure shall occur during this test.
There shall be no gain or loss of pressure during these
tests.
(3)
If a pressure gain or loss is noted in any of the above test procedures, the
source of the leak must be determined and repaired immediately before the
system can be placed in operation.
R. A second test shall then be applied after
gas cocks and appliances have been connected. This test shall be made by
filling the lines with gas at operating pressure and shall be held long enough
to prove all connections free from leaks by the use of a soapy water test at
all connections. This test shall include the connections at the regulator and
service line valve.
(1) The piping system
shall withstand the test pressure specified without showing any evidence of
leakage or other defects Any reduction of test pressures as indicated by
pressure gauge shall be deemed to indicate the presence of a leak unless such
reduction can be readily attributed to some other cause.
(2) The leakage shall be located by means of
an approved combustible gas detector, soap and water, or equivalent
nonflammable solution, as applicable.
CAUTION: Since some leak test solutions, including soap and
water, may cause corrosion or stress cracking, the piping shall be rinsed with
water after testing, unless it has been determined the leak test solution is
noncorrosive.
(3) When
leakage or other defects are located, the affected portion of the piping system
shall be repaired or replaced and retested.
(4) Before gas is introduced into a system of
new gas piping, or back into an existing system after being shut off for
repair, the entire system shall be checked to determine that there are no open
fittings or ends and that all manual valves at outlets on equipment are closed
and all unused valves at outlets are closed and plugged or capped. Immediately
after turning on the gas, the piping system shall be checked to ascertain that
no gas is escaping If leakage is indicated, the gas supply shall be shut off
until the necessary repairs have been made.
(5) Dealers shall then forward to the board,
on an approved type form not later than the 15th of each month, a Report of
Installation covering each container and system installed and/or tested during
the preceding month. Additionally, the dealer shall provide the customer with a
copy of the Report for Installation.
S. In searching for leaks, soap suds,
peppermint, or other approved methods shall be used. The use of a flame for
searching leaks is prohibited.
T.
The pressure gauge used for testing the piping shall be graduated at intervals
not exceeding two (2) pounds, with a maximum overall graduation of not more
than 0 to 60 pounds.
U. Layout of
piping shall be in such manner as to insure its being run as directly as
possible, and shall be installed in a safe manner and in conformity with
generally accepted liquefied petroleum gas piping practice.
V. All piping installation shall have
provisions for expansion, contraction, vibration, and for settling to insure
that the system remains gas tight.
W. No piping should be run or concealed in
walls, partitions, etc. However, where the construction details of a building
or structure render this impractical, approval may be granted, providing the
piping has been tested under an air pressure of not less than 25 PSIG for a
period of not less than thirty (30) minutes. The test must be witnessed by the
owner, or user or a representative thereof, and a Report of Installation
forwarded in accordance with Section 9, Par.
A. All piping must be wrought iron or steel
(either black or galvanized). The use of brass or copper pipe or seamless
copper or other non-ferrous metal tubing is prohibited unless installed in
approved type wrought iron or steel pipe chases or metal conduit. In the event
an addition to the unit is made after the initial test or any alteration added
it shall be tested in compliance with this requirement.
(1) When installing gas piping that is to be
concealed unions, tubing fittings, running threads, right and left couplings,
bushings, swing joints, and compression couplings made by combinations of
fittings shall not be used. Exception No. 1: Tubing joints shall either be made
with approved gas tubing fittings or be brazed with a material having a melting
point in excess of 1000 °F (538 C). Brazing alloys shall not contain more
than 0.05 percent phosphorus.
Exception No. 2: Fittings listed for use in concealed spaces
that have been demonstrated to sustain, without leakage, any forces due to
temperature expansion or contraction, vibration or fatigue based on their
geographic location, application, or operation shall be permitted to be
used.
X.
No piping or tubing for use with liquefied petroleum gases shall be installed
in concrete, and where installed below concrete floors (prohibited for public
buildings, see Par. G.) there shall be a minimum covering of six (6) inches of
sand or earth between the top of the piping and the bottom of the concrete. It
is recommended where piping is installed below concrete floors, that it be
adequately painted or wrapped as a preventative against corrosion.
Y. Where a riser or piping enters a room
through a concrete floor it shall enter through a metal or other type conduit
slightly larger in diameter than the piping itself; or the piping shall be
painted and wrapped with a soft, resilient material of not less than one-eighth
(1 /8) inch in thickness where in contact with the concrete.
Z. No piping shall be installed across any
floor where subject to being molested or stepped on, but shall be run along,
and adequately supported to, wall baseboard near floor level.
AA. All pipe and fittings to be welded must
be of the weldable type. The welding or brazing of any malleable fitting is
prohibited.
BB. The welding of any
liquefied petroleum gas pipe or fitting shall be performed by a certified
welder, or one approved by a representative of the Board.
CC. The use of aluminum tubing in exterior
locations, or where it is in contact with masonry or plaster walls or
insulation, is prohibited.
DD.
Horizontal runs of piping shall be supported by hangers in accordance with the
following tables:
SIZE OF PIPE
|
SPACING OF SUPPORTS
|
1/2 inch and smaller
|
6 feet
|
3/4 inch to 1 inch
|
8 feet
|
1 '/a inch and larger
|
10 feet
|
EE.
Branch lines shall be installed so as to come out of side or top of running
lines, and not from the bottom.
FF.
Where risers are placed outside of building walls, they shall not be more than
four (4) inches from such wall, unless protected by a substantial post to
prevent mechanical injury, and shall be insulated where Butane or
Butane-Propane mixture is used. No insulation is required where straight
Propane is used. The piping shall be coated with two (2) coats of asphalt base
paint, or other type inhibitor or preservative prior to applying the
insulation.
GG. No person, firm, or
corporation shall connect a liquefied petroleum gas container to any piping
installation without having first determined that all visible piping of such
installation complies with the rules and regulations of the Liquefied Petroleum
Gas Board as contained in the latest edition of the State Code relative to
liquefied petroleum gas piping.
20.
APPLIANCES
A. All domestic and commercial liquefied
petroleum gas consuming appliances except ranges shall have their correctness
as to design construction, and performance certified as follows: Tested and
listed as approved for use with liquefied petroleum gases by the American Gas
Association, Underwriters Laboratory, Inc., or any other nationally recognized
testing laboratory approved by the Board and bearing their approval seal for
use with Liquefied Petroleum Gases. Domestic and commercial ranges shall have
their correctness as to design and shall bear the manufacturer's seal or label
designating that the appliance is for use with Liquefied Petroleum Gases.
(EXCEPTION) - Conversion of manually-controlled
domestic ranges and space heaters from natural or manufactured gas use to that
of Liquefied Petroleum Gases shall be permitted only be qualified dealers who
have been issued a permit. The conversion of new stoves and stoves with
automatic controls, as well as the conversion of floor furnaces, hot water
heaters, or any other continuous-burning appliances, regardless of type, is
prohibited unless the conversion is authorized by and in accordance with the
manufacturer's instructions. The American Gas Association or the Underwriters
Laboratory, Inc., seal of approval for use with Liquefied Petroleum Gas as
authorized and furnished by the manufacturer shall be attached at the time of
conversion.
B. All liquefied
petroleum gas consuming appliances for use with industrial systems such as rice
mills, cotton gins, sawmills, etc., shall have their correctness as to design,
construction, and performance.
C.
Suspended type unit heaters shall be safely and adequately supported with due
consideration given to their weight and vibration characteristics. Hangers and
brackets shall be of noncombustible material.
D. All hot water heaters shall be vented to
the outside air or into an effective flue.
E. Each hot water heating appliance shall be
equipped with an approved type pressure relief valve having sufficient capacity
to match the gross heat output of the appliance. The discharge capacity as well
as the set-to-discharge pressure shall be shown on the valve.
F. Where a temperature relief valve is used
there shall also be a pressure relief valve installed having sufficient
capacity to match the gross heat output of the appliance.
G. It is recommended that a combination
temperature-and-pressure relief valve be used with the AGA water rating on the
temperature side and the steam rating on the pressure side of the
valve.
H. Temperature or pressure
relief valves or combination thereof for water heating systems may be provided
with a suitable pipe or other metal conduit for proper disposal of waste
water.
I. Automatic shutoff valves,
100 percent type, shall be installed on all appliances where the appliance is
in continuous service, such as water heaters, boilers, etc., or where such
valves are considered necessary by the Board.
J. Hot water heaters and other
continuous-burning appliances may be in stalled in compliance with Section 21,
paragraph K of this Code.
K.
Appliances of more than 40,000 BTU input capacity, installed in public
buildings such as schools and churches, but not limited to, shall be equipped
with 100 percent shutoff valves and shall be fastened to the floor and properly
vented to the outer air. All appliances installed in the bedroom of hotels,
rooming houses, tourist courts, and cabins for the use of transients shall be
of the completely enclosed, vented type, equipped with automatic (100 percent
type) shutoff valves.
L. All
appliances used for domestic purposes having an input capacity in excess of
50,000 BTU per hour, shall be equipped with a 100 percent safety shutoff valve
and shall be connected to an effective flue. The manually controlled range is
exempt from this provision.
M.
Every appliance shall be checked and adjusted after installation to insure
proper and safe operation, and the customer instructed in its safe
operation.
N. Appliances shall be
adequately supported and so connected as not to induce any stress in the
connection.
O. No appliance shall
be installed in a room in which the facilities for ventilation do not permit
the proper combustion of the gas under normal conditions of use.
P. A gas valve or shutoff, which constitutes
the only means of gas control, shall be easily accessible and within convenient
reaching distance when lighting the burner.
Q. No device or attachment shall be installed
on any appliance which will in any way impair the combustion of gas.
R. All appliances shall be installed as
approved without alteration, extensions, or changes of any kind.
S. Floor furnace pits: Where excavation is
necessary to provide proper clearance for the installation of floor furnaces
the depth of the excavation shall be such as to provide six (6) inches
clearance below the bottom on any combustion air opening or draft hood relief
opening and twelve (12) inches horizontal clearance on all sides having a
combustion air opening or draft hood relief opening, except the control side
which shall have an eighteen (18) inch clearance. The sides of the pit should
be sloped at a forty-five (45) degree angle. A trench the entire width of the
furnace pit from a point at ground level on the windward side of the house
sloping to the bottom of the pit and up to ground level on the leeward side of
the house, shall be provided for cross ventilation. Openings in the sides of
the house at ground level shall be provided at trench locations of not less
than two hundred (200) square inches in area. In cases where it is practical, a
drain may be installed in bottom of pit so the gases may be dispelled above
ground level outside of building and this will be considered a satisfactory
means of ventilation.
T. Gas shall
not be turned on until the appliance and its connections have been tested and
found free of leaks.
U. If a
sediment trap is not incorporated as a part of the gas utilization equipment, a
sediment trap shall be installed as close to the inlet of the equipment as
practical at the time of equipment installation. The sediment trap shall be
either a tee fitting with a capped nipple in the bottom outlet or other device
recognized as an effective sediment trap. Illuminating appliances, ranges,
clothes dryers, and outdoor grills need not be so equipped.
21.
VENTING
A. Every gas appliance for use with liquefied
petroleum gas equipped with a vent collar shall be properly vented to the outer
air. The following requirements cover proper venting:
B. Draft Hood: A draft hood which meets the
approval requirements of the AGA shall be made a part of the vent connections
to the vertical chimney or vent, unless construction of the appliance serves
the same purpose.
C. Damper: A
manual damper or similar device shall never be installed in the vent pipe from
the appliance. However, this is not to prevent the installation of a listed
automatic vent damper device intended for use in the venting system when the
appliance is in operation and to automatically open the venting system when the
appliance is in operation and to automatically close off the venting system
when the appliance is in standby or shutdown condition. The automatic vent
damper device may be installed on an approved type appliance listed and
equipped with a draft hood provided the installation is performed by qualified
personnel in strict accordance with the manufacturers requirements and
recommendations. All vent damper devices shall be of an approved type and shall
be listed.
D. Size: All appliances
required to be vented shall be vented into a vertical vent, flue, or chimney of
a size not less than the area of the vent collar of the appliance and in no
case less than seven (7) square inches in area.
E. Height: The vertical vent, flue, or
chimney shall extend at least two (2) feet above the highest elevation of the
building within ten (10) feet of the termination of the vertical vent, flue or
chimney. This requirement may be altered by the Board when sufficient evidence
indicates proper venting may be obtained otherwise.
F. Venting Material: In case venting material
(not a chimney) is used for the vertical vent, the material used shall conform
to the local building code. In addition, it shall be installed according to the
local building code. In the absence of a local building code, the vent shall
consist of approved fireproof material. All masonry chimneys constructed for
the purpose of venting a gas appliance shall be lined with teracotta or
comparable flue lining. Whenever a gas appliance is vented into an existing
unlined masonry chimney, the chimney shall be clean. The horizontal vent
connection in all cases shall enter the chimney at least one (1) foot above the
bottom of the chimney. Means shall be provided for cleaning out the base of the
chimney.
G. Horizontal vent
connection: The horizontal vent connection shall be as short as practicable and
shall not be longer than seventy-five (75) percent of the height of the
vertical vent, flue, or chimney, and shall have an incline of one (1) inch per
foot if possible, however in no case shall the incline be less than one-half
(1/2) inch per foot of length. The horizontal vent connection, when in contact
with the soil shall be insulated and protected against corrosion The horizontal
vent connection shall not project into the free area of the flue or
chimney.
H. Holes: Both vertical
vent and horizontal vent connections shall be clear and free from any stoppage
and free from any holes that would restrict draft.
I. Area: When the appliance is connected to a
chimney or vertical vent, flue, or chimney into which other appliances are
connected, or when two or more appliances are connected to a single vertical
vent, the vertical vent, flue, or chimney shall have a cross-sectional area of
the largest vent collar, plus fifty (50) percent of the area of each additional
appliance vent collar connected thereto.
J. Combustion air. Fixed ventilation shall be
provided to any confined space which encloses the appliance by means of a duct
or grill arranged to supply combustion air unless adequate natural ventilation
is provided. The duct or grill shall have a free area of not less than equal to
one square inch per 1000 BTU input rating, having a minimum of not less than
one hundred (100) square inches.
K.
Where the design or use of a public building or residence renders it
impractical to locate an automatically controlled appliance above the ground
level, it may be installed in an attic or basement providing:
(1) That all piping located inside the
enclosure is of heavy duty copper tubing of type "K" or "L", wrought iron or
steel (either black or galvanized). The piping should be run in such a manner
as to minimize the number of joints or connections.
(2) Piping shall be run outside the building
to a point nearest the appliance before entering the enclosure.
(3) All tubing or piping located inside
building is well supported and protected against molesting or disturbance of
any kind.
(4) There is a hand
shut-off valve located outside the building so gas may be completely shut off
from appliance and tubing or piping during long periods of
non-operations.
(5) That adequate
ventilation near the appliance has been provided. The Board recommends that
where at all practicable, continuous burning, automatically-controlled
appliances be installed at, or, above the ground level.
22.
DEFINITIONS-
(Appliances)
A. Gas Floor Furnace: A
completely self-contained-unit furnace, excluding those having additional or
separate returns, suspended from the floor of the space being heated, taking
air for combustion from outside this space, and with means for observing flames
and lighting the appliance from the space being heated.
B. Vent Collar: A means provided to connect
the vent pipe to the furnace.
C.
Draft Hood: A device placed in and made a part of the flue pipe from an
appliance, or in the appliance itself, which is designed to (1) insure the
ready escape of the products of combustion in the vent of no draft, back draft,
or stoppage beyond the draft hood; (2) prevent a back draft from entering the
appliance, and (3) neutralize the effect of stack action of the chimney flue
upon the operation of the appliance.
D. Chimney: A vertical structure constructed
of masonry, either lined or unlined, for the purpose of carrying away products
of combustion from an appliance burning gas as fuel.
E. Vertical Vent: A pipe designed to carry
the products of combustion and which rises in a vertical direction from an
appliance or horizontal vent connection.
F. Horizontal-vent connection A pipe designed
to carry the products of combustion and which runs in a generally horizontal
direction from the vent collar of gas furnace to the vertical vent, flue, or
chimney.
G. Crossover or offset:
Any deviation from the vertical rise of the vertical vent, necessitating one or
more fittings.
H.
One-hundred-percent-automatic safety pilot: A device for shutting off,
automatically, the gas supply to the main burner and pilot in the event of a
pilot or gas failure, arid also for preventing the gas from being fumed into
the main burner unless the pilot is ignited. (Required for liquefied petroleum
gases.)
I. Gas-pressure regulator.
A device for controlling and maintaining a uniform pressure on a gas
supply.
23. In addition
to the rules and regulations contained in this code, the Board or any
representative thereof may require compliance with any recommendation or
standard contained in the latest edition of the National Fire Protection
Association Pamphlet No. 58 and/or Pamphlet No. 54 (ANSI 223.1): relative to
the installation and operation of any container, system, or appliance in this
State.
24. Should any provision or
section of the rules and regulations of this Code be held invalid for any
reason such holding shall not affect the validity of any
remaining portion of such section or any other section of the rules and
regulations of this Code, it being the intent of the Liquefied Petroleum Gas
Board and the Advisory Committee that the rules and regulations of this Code
shall stand notwithstanding the invalidity of any provision or
section.
25. All rules and
regulations previously adopted to conform to Act 31, Ark Acts of 1965, and any
other rules and regulations in conflict here with are hereby
repealed.
26. All provisions of Act
31, Ark Acts of 1965: 1977, No. 396; 1981, No. 199;
1987,
No. 375;
1991,
No. 300;
1995,
No. 477,604;
1999,
No. 1577;
2001,
No. 1219 are hereby declared to be a part of this
code.
27. The foregoing rules and
regulations were adopted by the Liquefied Petroleum Gas Board and the Advisory
Committee on September 15,2004. Effective: November 1, 2004.
The following tables are very essential in selecting the
correct size of pipe or tubing for use in conveying gas in various quantities
and distances. These tables have been prepared especially for Liquefied
Petroleum Gases and strict adherence to them will result in more efficient LP
Gas installations. These capacities are based on gas with a specific gravity of
1.5 under pressure of approximately 6 oz. and a pressure drop of .5 inches of
water, and may be used satisfactorily for both Butane and Propane
installations.
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DOT AND ASME (MOTOR FUEL) CONTAINER ADDITIONAL HELPFUL
INFORMATION
Relief valves set to discharge Pressure - 375 PSI.
Filling density - 42% of the cylinder water capacity.
Information stamped on DOT cylinders
Mfg. Name
Working Pressure - 240 PSI
Tare Weight - T.W.
Water Capacity - W.C.
Date of MFG.
MFG. Serial #
Tare Weight - Empty weight of cylinder.
All Cylinders must have protection cap or guard.
INSERT INFORMATION
Information stamped on ASME (motor fuel containers)
Mfg. Name
Serial Number
Working Pressure
Water Capacity
Mfg. Date
Length
Diameter
Shell Thickness
Head Thickness
Working Pressure of container mounted on a school bus shall be
not less than 312 lbs.
What procedure should be used in filling a container mounted on
a school bus, loaded with children?
What action should be taken at a bottle filling station, if, a
leak occurs, which, causes a fire to start?
Is it normal for frost to form on the regulator during
filling?
How must DOT cylinders be filled? What procedure is to be
used?
Bursting pressure of LP Gas approved hose is rated at what
pressure?
What is the largest size DOT cylinder approved for filling at
approved bottle filling facilities and approved to be transported over the
highway?
DOT cylinders should be transported in what position?
What type of liquid level gauges are generally found on ASME
(motor fuel) containers?
What distance from a building window or doorway must a DOT
cylinder be installed?
When are DOT cylinders required to be requalified by visual
inspection after manufacture?