D. Design requirements.
1. General Provisions. An applicant shall
design and construct a new sewage collection system or an expansion of an
existing sewage collection system involving new construction, according to the
requirements of this general permit. An applicant shall:
a. Base design flows for components of the
system on unit flows specified in Table 1, Unit Design Flows.
b. Design gravity sewer lines and all other
sewage collection system components, including, manholes, force mains, lift
stations, depressed sewers, and appurtenant devices and structures to
accommodate maximum sewage flows as follows:
i. Any point in a sewer main when flowing
full can accommodate a peak wet weather flow calculated by multiplying the sum
of the upstream sources of flow from Table 1, Unit Design Flows by a dry
weather peaking factor based on upstream population, as tabulated below, and
adding a wet weather infiltration and inflow rate based on either a percentage
of peak dry weather flow or a gallons per acre rate of flow;
Upstream Population
|
Dry Weather Peaking Factor
|
100 |
3.62 |
200 |
3.14 |
300 |
2.90 |
400 |
2.74 |
500 |
2.64 |
600 |
2.56 |
700 |
2.50 |
800 |
2.46 |
900 |
2.42 |
1000 |
2.38 |
1001 to 10,000
|
PF = (6.330 x p
-0.231) + 1.094
|
10,001 to 100,000
|
PF = (6.177 x p
-0.233) + 1.128
|
More than 100,000
|
PF = (4.500 x p
-0.174) + 0.945
|
PF = Dry Weather Peaking Factor
p = Upstream Population
|
ii.
For a lift station serving less than 600 single family dwelling units (d.u.),
use either of the following methods to size the pumps for peak dry weather flow
in gallons per minute and add an allowance for wet weather flow and
infiltration:
(1) Peak dry weather flow = 17
d.u.0.42, or
(2) Peak dry weather flow = 11.2
(population)0.42
iii. If justified by the applicant, the
Department may accept lower unit flow values in the served area due to
significant use of low-flow fixtures, hydrographs of actual flows, or other
factors;
c. Use the
"Uniform Standard Specifications for Public Works Construction" (revisions
through 2004) and the "Uniform Standard Details for Public Works Construction"
(revisions through 2004) published by the Maricopa Association of Governments,
and the "Standard Specifications for Public Improvements," (2003 Edition), and
"Standard Details for Public Improvements," (2003 Edition), published jointly
by Pima County Wastewater Management and the City of Tucson, as the applicable
design and construction criteria, unless the Department approves alternative
design standards or specifications. An applicant in a county other than
Maricopa and Pima shall use design and construction criteria from either the
Maricopa Association of Governments or the Pima County Wastewater Management
and the City of Tucson for the facility unless alternative criteria are
designated by the Department.
i. This material
is incorporated by reference and does not include any later amendments or
editions of the incorporated material.
ii. Copies of the incorporated material are
available for inspection at the Arizona Department of Environmental Quality,
1110 W. Washington, Phoenix, AZ 85007 or may be obtained from the Maricopa
Association of Governments, 302 N. 1st Avenue, Suite 300, Phoenix, Arizona
85003, or on the web at
http://www.mag.maricopa.gov/archive/Newpages/on-line.htm;
or from Pima County Wastewater Management, 201 N. Stone Avenue, Tucson, Arizona
85701-1207, or on the web at
http://www.pima.gov/wwm/stddet;
d. Ensure that sewage collection
system components are separated from drinking water distribution system
components as specified in 18 A.A.C. 5, Article 5;
e. Ensure that sewage collection system
components are separated from reclaimed water system components as specified in
18 A.A.C. 9, Article 6; and
f.
Request review and approval of an alternative to a design feature specified in
this Section by following the requirements in
R18-9-A312(G).
2. Gravity sewer lines. An applicant shall:
a. Ensure that any sewer line that runs
between manholes, if not straight, is of constant horizontal curvature with a
radius of curvature not less than 200 feet;
b. Cover each sewer line with at least 3 feet
of earth cover meeting the requirements of subsection (D)(2)(h). The applicant
shall:
i. Include at least one note specifying
this requirement in construction plans;
ii. If site-specific limitations prevent 3
feet of earth cover, provide the maximum cover attainable, construct the sewer
line of ductile iron pipe or other design of equivalent or greater tensile and
compressive strength, and note the change on the construction plans;
and
iii. Ensure that the design of
the pipe and joints can withstand crushing or shearing from any expected static
and live load to protect the structural integrity of the pipe. Construction
plans shall note locations requiring these measures;
c. If sewer lines cross or are constructed in
flood ways;
i. Place the lines at least 2
feet below the level of the 100-year storm scour depth and calculated 100-year
bed degradation and construct the lines using ductile iron pipe or pipe with
equivalent tensile strength, compressive strength, shear resistance, and scour
protection.
ii. If it is not
possible to maintain the 2 feet of clearance specified in subsection
(D)(2)(c)(i), using the process described in
R18-9-A312(G),
provide a design that ensures that the sewer line will withstand any lateral
and vertical load for the scour and bed degradation conditions specified in
subsection (D)(2)(c)(i);
iii.
Ensure that sewer lines constructed in a flood-way extend at least 10 feet
beyond the boundary of the 100-year storm scouring;
iv. If a sewer line is constructed in a
floodway and is longer than the applicable maximum manhole spacing distance in
subsection (D)(3)(a), using the process described in
R18-9-A312(G),
provide a design that ensures the performance standards in subsection (B) are
met; and
v. Note locations
requiring these measures on the construction plans;
d. Ensure that each sewer line is 8 inches in
diameter or larger except the first 400 feet of a dead end sewer line with no
potential for extension may be 6 inches in diameter if the design flow criteria
specified in subsections (D)(1)(a) and (D)(1)(b) are met and the sewer line is
installed with a slope sufficient to achieve a velocity of at least 3 feet per
second when flowing full. If the line is extended, the applicant seeking the
extension shall replace the entire length with larger pipe to accommodate the
new design flow unless the applicant demonstrates with engineering calculations
that using the existing 6-inch pipe will accommodate the design flow;
e. Design sewer lines with at least the
minimum slope calculated from Manning's Formula using a coefficient of
roughness of 0.013 and a sewage velocity of 2 feet per second when flowing
full.
i. An applicant may request a smaller
minimum slope under
R18-9-A312(G)
if the smaller slope is justified by a quarterly program of inspections,
flushings, and cleanings.
ii. If a
smaller minimum slope is requested, the applicant shall not specify a slope
that is less than 50 percent of that calculated from Manning's formula using a
coefficient of roughness of 0.013 and a sewage velocity of 2 feet per
second.
iii. The ratio of flow
depth in the pipe to the diameter of the pipe shall not exceed 0.75 in peak dry
weather flow conditions;
f. Design sewer lines to avoid a slope that
creates a sewage velocity greater than 10 feet per second. The applicant shall
construct any sewer line carrying a flow with a normal velocity of greater than
10 feet per second using ductile iron pipe or pipe with equivalent erosion
resistance, and structurally reinforce the receiving manhole or sewer
main;
g. Design and install sewer
lines, connections, and fittings with materials that meet or exceed
manufacturer's specifications consistent with this Chapter to:
i. Limit inflows, infiltration, and
exfiltration;
ii. Resist corrosion
in the ambient electrochemical environment;
iii. Withstand anticipated static and live
loads; and
iv. Provide internal
erosion protection;
h.
Indicate trenching and bedding details applicable for each pipe material and
size in the design plans. Unless the Department approved alternative design
standards or specifications under subsection (D)(1)(c), the applicant shall
place and bed the sewer lines in trenches following the specifications in
"Trench Excavation, Backfilling, and Compaction" (Section 601) revised 2004,
published by the Maricopa Association of Governments; and "Rigid Pipe Bedding
for Sanitary Sewers" (WWM 104) revised July 2002, and "Flexible Pipe Bedding
for Sanitary Sewers" (WWM 105) revised July 2002, published by Pima County
Wastewater Management. This material is part of the material incorporated by
reference in subsection (D)(1)(b).
i. Perform a deflection test of the total
length of all sewer lines made of flexible materials to ensure that the
installation meets or exceeds the manufacturer's recommendations and record the
results;
j. Test each segment of the
sewer line for leakage using the applicable method below and record the
results:
i. "Standard Test Method for
Installation of Acceptance of Plastic Gravity Sewer Lines Using Low-Pressure
Air, F1417-92(1998)," published by the American Society for Testing and
Materials;
ii. "Standard Practice
for Testing Concrete Pipe Sewer Lines by Low-Pressure Air Test Method, C924-02
(2002)," published by the American Society for Testing and Materials;
iii. "Standard Test Method for Low-Pressure
Air Test of Vitrified Clay Pipe Lines, C828-03 (2003)," published by the
American Society for Testing and Materials;
iv. "Standard Test Method for Hydrostatic
Infiltration Testing of Vitrified Clay Pipe Lines, C1091-03a (2003)," published
by the American Society for Testing Materials;
v. "Standard Practice for Infiltration ion
and Exfiltration Acceptance Testing of Installed Precast Concrete Pipe Sewer
Lines, C969-02 (2002)," published by the American Society for Testing Material;
or
vi. "Standard Practice for
Underground Installation of Thermoplastic Pipe for Sewers and Other
Gravity-Flow Applications, D2321-00 (2000)," published by the American Society
for Testing Materials; or
vii. The
material listed in subsections (D)(2)(j)(i) through (vi) is incorporated by
reference and does not include any later amendments or editions of the
incorporated material. Copies of the incorporated material are available for
inspection at the Arizona Department of Environmental Quality, 1110 W.
Washington, Phoenix, AZ 85007 or may be obtained from the American Society for
Testing and Materials International, 100 Barr Harbor Drive, West Conshohocken,
PA 19428-2959;
k. Test the
total length of the sewer line for uniform slope by lamp lighting, remote
camera or similar method approved by the Department, and record the results;
and
l. Minimize the planting within
the disturbed area of new sewage collection system construction of plant
species having roots that are likely to reach and damage the sewer or impair
the operation of the sewer or visual and vehicular access to any manhole.
3. Manholes.
a. An applicant shall install manholes at all
grade changes, size changes, alignment changes, sewer intersections, and at any
location necessary to comply with the following spacing requirements:
Sewer Pipe Diameter (inches)
|
Maximum Manhole Spacing (feet)
|
Less than 8
|
400
|
8 to less than 18
|
500
|
18 to less than 36
|
600
|
36 to less than 60
|
800
|
60 or greater
|
1300
|
b.
The Department shall allow greater manhole spacing if the applicant follows the
procedure provided in
R18-9-A312(G)
and provides documentation showing the operator possesses or has available
specialized sewer cleaning equipment suitable for the increased
spacing.
c. The applicant shall
ensure that manhole design is consistent with "Pre-cast Concrete Sewer Manhole"
#420-1, revised January 1, 2004 and #420-2, revised January 1, 2001, "Offset
Manhole for 8" - 30" Pipe" #421 (1998), and "Sewer Manhole and Cover Frame
Adjustment" #422, revised January 1, 2001, published by the Maricopa
Association of Governments; and "Manholes and Appurtenant Items" (WWM 201
through WWM 211, except WWM 204, 205, and 206), revised July 2002, published by
Pima County Wastewater Management. This material is part of the material
incorporated by reference in subsection (D)(1)(b).
d. The applicant shall not locate manholes in
areas subject to more than incidental runoff from rain falling in the immediate
vicinity unless the manhole cover assembly is designed to restrict or eliminate
storm-water inflow.
e. The
applicant shall test each manhole using one of the following test protocols:
i. Watertightness testing by filling the
manhole with water. The applicant shall ensure that the drop in water level
following presoaking does not exceed 0.0034 of total manhole volume per
hour;
ii. Negative air pressure
testing using the "Standard Test Method for Concrete Sewer Manholes by Negative
Air Pressure (Vacuum) Test, C1244-02e1 (2002)," published by the American
Society for Testing and Materials. This material is incorporated by reference,
does not include any later amendments or editions of the incorporated material
and may be viewed at the Arizona Department of Environmental Quality, 1110 W.
Washington, Phoenix, AZ 85007, or obtained from the American Society for
Testing and Materials International, 100 Barr Harbor Drive, West Conshohocken,
PA 19428-2959; or
iii. Holiday
testing of a lined manhole constructed with uncoated rebar using the
"High-Voltage Electrical Inspection of Pipeline Coatings, RP0274-2004 (2004),"
published by the National Association of Corrosion Engineers (NACE
International). This material is incorporated by reference as modified below,
does not include any later amendments or editions of the incorporated material
and may be viewed at the Arizona Department of Environmental Quality, 1110 W.
Washington, Phoenix, AZ 85007 or obtained from NACE International, 1440 South
Creek Drive, Houston, Texas 77084-4906. The following substitutions apply:
(1) Where the word "metal" is used in the
standard, use the word "surface" instead; and
(2) Where the words "pipe" or "pipeline" are
used, use the word "manhole" instead.
f. The applicant shall perform manhole
testing under subsection (D)(3)(e) after installation of the manhole cone or
top riser to verify watertightness integrity of the manhole from the top of the
cone or riser down.
i. Upon satisfactory test
results, the applicant shall install the manhole ring and any spacers, complete
the joints, and seal the manhole to a watertight condition.
ii. If the applicant can install the manhole
cone or top riser, spacers, and ring to final grade without disturbance or
adjustment by later construction, the applicant may perform the testing from
the top of the manhole ring on down.
g. The applicant shall locate a manhole to
provide adequate visibility and vehicular maintenance accessibility following
construction.
4. Force
mains. An applicant may install a force main if it meets the following design,
installation, and testing requirements. The applicant shall:
a. Design force mains to maintain a minimum
flow velocity of 3 feet per second and a maximum flow velocity of 7 feet per
second. The applicant may design for sustained periods of flow above 7 feet per
second, if the applicant justifies the design using the process specified in
R18-9-A312(G);
b. Ensure that force mains have the
appropriate valves and controls required to prevent drainback to the lift
station. If drainback is necessary during cold weather to prevent freezing, the
control system may allow manual or automatic drainback;
c. Incorporate air release valves or other
appropriate components in force mains at all high points along the line to
eliminate air accumulation. If engineering calculations provided by the
applicant demonstrate that air will not accumulate in a given high point under
typical flow conditions, the Department shall waive the requirement for an air
release valve;
d. Design restrained
joints or thrust blocks on force mains to accommodate water hammer, surge
control, and to prevent excessive movement of the force main. Submitted
construction plans shall show restrained joint or thrust block locations and
details;
e. If a force main is
proposed to discharge directly to a sewage treatment facility without entering
a flow equalization basin, include in the Notice of Intent to Discharge a
statement from the owner or operator of the sewage treatment facility that the
design is acceptable;
f. Design a
force main to withstand a pressure of 50 pounds per square inch or more above
the design working pressure for two hours and test upon completion to ensure no
leakage;
g. Supply flow to a force
main using a lift station that meets the requirements of subsection (D)(5); and
h. Ensure that force mains are
designed to control odor.
5. Lift stations. An applicant shall:
a. Secure a lift station to prevent tampering
and affix on its exterior, or on the nearest vertical object if the lift
station is entirely below grade, at least one warning sign that includes the
24-hour emergency phone number of the owner or operator of the collection
system;
b. Protect lift stations
from physical damage from a 100-year flood event. An applicant shall not
construct a lift station in a floodway;
c. Lift station wet well design.
i. Ensure that the minimum wet well volume in
gallons is 1/4 of the product of the minimum pump cycle time, in minutes, and
the total pump capacity, in gallons per minute;
ii. Protect the wet well against corrosion to
provide at least a 20-year operational life;
iii. Ensure that wet well volume does not
allow the sewage retention time to exceed 30 minutes unless the sewage is
aerated, chemicals are added to prevent or eliminate hydrogen sulfide
formation, or adequate ventilation is provided. Notwithstanding these measures,
the applicant shall not allow the septic condition of the sewage to adversely
affect downstream collection systems or sewage treatment facility
performance;
iv. Ensure that
excessively high or low levels of sewage in the wet well trigger an audible or
visible alarm at the wet well site and at the system control center;
v. Ensure that a wet well designed to
accommodate more than 5000 gallons per day has a horizontal cross-sectional
area of at least 20 square feet; and
vi.
Ensure that lift stations are designed to prevent odor from
emanating beyond the lift station site;
d. Equip a lift station wet well with at
least two pumps. The applicant shall ensure that:
i. The pumps are capable of passing a
2.5-inch sphere or are grinder pumps;
ii. The lift station is capable of operating
at design flow with any one pump out of service; and
iii. Piping, valves, and controls are
arranged to allow independent operation of each pump;
e. Not use suction pumps if the sewage lift
is more than 15 feet. The applicant shall ensure that other types of pumps are
self-priming and that pump water brake horsepower is at least 0.00025 times the
product of the required discharge, in gallons per minute, and the required
total dynamic head, in feet; and
f.
For lift stations receiving an average flow of more than 10,000 gallons per
day, include a standby power source and redundant wastewater level controls in
the lift station design that will provide immediate service and remain
available for 24 hours per day if the main power source or controls
fail.
6. Depressed
sewers. An applicant shall:
a. Size the
depressed sewer to attain a minimum velocity of 3 feet per second through all
barrels of the depressed sewer when the flow equals or exceeds the design daily
peak dry weather flow,
b. Design
the depressed sewer to convey the sewage flow through at least two parallel
pipes at least 6 inches in diameter,
c. Include an inlet and outlet structure at
each end of the inverted sewer,
d.
Design the depressed sewer so that the barrels are brought progressively into
service as flow increases to its design value, and
e. Design the depressed sewer to minimize
release of odors to the atmosphere.